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Sample records for hardened steel workpiece

  1. Influence of Workpiece Material on Tool Wear Performance and Tribofilm Formation in Machining Hardened Steel

    Directory of Open Access Journals (Sweden)

    Junfeng Yuan

    2016-04-01

    Full Text Available In addition to the bulk properties of a workpiece material, characteristics of the tribofilms formed as a result of workpiece material mass transfer to the friction surface play a significant role in friction control. This is especially true in cutting of hardened materials, where it is very difficult to use liquid based lubricants. To better understand wear performance and the formation of beneficial tribofilms, this study presents an assessment of uncoated mixed alumina ceramic tools (Al2O3+TiC in the turning of two grades of steel, AISI T1 and AISI D2. Both workpiece materials were hardened to 59 HRC then machined under identical cutting conditions. Comprehensive characterization of the resulting wear patterns and the tribofilms formed at the tool/workpiece interface were made using X-ray Photoelectron Spectroscopy and Scanning Electron Microscopy. Metallographic studies on the workpiece material were performed before the machining process and the surface integrity of the machined part was investigated after machining. Tool life was 23% higher when turning D2 than T1. This improvement in cutting tool life and wear behaviour was attributed to a difference in: (1 tribofilm generation on the friction surface and (2 the amount and distribution of carbide phases in the workpiece materials. The results show that wear performance depends both on properties of the workpiece material and characteristics of the tribofilms formed on the friction surface.

  2. Micromilling of hardened tool steel for mould making applications

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2005-01-01

    geometries as those characterizing injection moulding moulds. The realization of the micromilling process in connection with hardened tool steel as workpiece material is particularly challenging. The low strength of the miniaturized end mills implies reduction and accurate control of the chip load which...... wear. This paper presents the micromilling process applied to the manufacturing of micro injection moulding moulds in hardened tool steel, presenting experimental evidence and possible solutions to the above-mentioned issues....

  3. THE MECHANISM OF HARDENING OF ALLOYED STEELS IN IMPULSE MAGNETIC FIELD

    Directory of Open Access Journals (Sweden)

    A. V. Alifanov

    2012-01-01

    Full Text Available In this paper, a model describing the mechanism of hardening steels in a pulsed magnetic field is provided. The model is based on the consideration of induction currents in the grain bulk ferrite, on the surface of the workpiece near the inductor. The influence of doping efficiency of the process of hardening is established.

  4. Superheat effect on bainite steel hardenability

    International Nuclear Information System (INIS)

    Kubachek, V.V.; Sklyuev, P.V.

    1978-01-01

    The bainite hardenability of 34KhN1M and 35 KhN1M2Ph steels has been investigated by the end-face hardening technique. It is established that, as the temperature of austenitization rises from 900 to 1280 deg C, the temperature of bainite transformation increases and bainite hardenability of the steels falls off. A repeated slow heating to 900 deg C of previously overheated 34KhN1M steel breaks up grain, lowers the temperature of the bainite transformation and raises the hardenability to values obtained with ordinary hardening from 900 deg C. A similar heating of previously overheated 35KhN1M2Ph steel is accompanied by restoration of initial coarse grains and maintenance of both the elevated bainite transformation temperature and to lower hardenability corresponding to hardening from the temperature of previous overheating

  5. Experiment research on grind-hardening of AISI5140 steel based on thermal copensation

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Xiang Ming; Ren, Ying Hui; Zheng, Bo; Zhou, Zhixiong [College of Mechanical and Vehicle Engineering, Hunan University, Changsha, Hunan (China); Deng, Zhao Hui [Key Laboratory for High Efficiency and Precision Machining of Difficult-to-Cut Material of Hunan Province, Hunan (China)

    2016-08-15

    The grind-hardening process utilizes the heat generated to induce martensitic phase transformation. However, the maximum achievable harden layer depth is limited due to high grinding forces, and the tensile residual stress appears on the ground surface in the grind-hardening process. This paper proposes a new grind-hardening technology using thermal compensation. The workpiece of AISI5140 steel is preheated by electric resistance heating, and ground under the condition of the workpiece temperature 25°C, 120°C, 180°C and 240°C. The grinding force, harden layer depth and surface quality including residual stress on ground surface, surface roughness and micro-hardness are investigated. The experimental results show that a deep harden layer with a fine grain martensite can be obtained with the thermal compensation. The ground workpiece surface produces a certain compressive residual stress, and the residual compressive stress value increases with preheating temperature. As the preheating temperature increases, grinding force slightly decreases, while there is slightly increment of surface roughness. Compared with the conventional grind-hardening process, both the harden layer depth and residual stress distribution are significantly improved.

  6. Work Hardening Behavior of 1020 Steel During Cold-Beating Simulation

    Science.gov (United States)

    CUI, Fengkui; LING, Yuanfei; XUE, Jinxue; LIU, Jia; LIU, Yuhui; LI, Yan

    2017-03-01

    The present research of cold-beating formation mainly focused on roller design and manufacture, kinematics, constitutive relation, metal flow law, thermo-mechanical coupling, surface micro-topography and microstructure evolution. However, the research on surface quality and performance of workpieces in the process of cold-beating is rare. Cold-beating simulation experiment of 1020 steel is conducted at room temperature and strain rates ranging from 2000 to 4000 s-1 base on the law of plastic forming. According to the experimental data, the model of strain hardening of 1020 steel is established, Scanning Electron Microscopy(SEM) is conducted, the mechanism of the work hardening of 1020 steel is clarified by analyzing microstructure variation of 1020 steel. It is found that the strain rate hardening effect of 1020 steel is stronger than the softening effect induced by increasing temperatures, the process of simulation cold-beating cause the grain shape of 1020 steel significant change and microstructure elongate significantly to form a fibrous tissue parallel to the direction of deformation, the higher strain rate, the more obvious grain refinement and the more hardening effect. Additionally, the change law of the work hardening rate is investigated, the relationship between dislocation density and strain, the relationship between work hardening rate and dislocation density is obtained. Results show that the change trend of the work hardening rate of 1020 steel is divided into two stages, the work hardening rate decreases dramatically in the first stage and slowly decreases in the second stage, finally tending toward zero. Dislocation density increases with increasing strain and strain rate, work hardening rate decreases with increasing dislocation density. The research results provide the basis for solving the problem of improving the surface quality and performance of workpieces under cold-beating formation of 1020 steel.

  7. COMPLEX SURFACE HARDENING OF STEEL ARTICLES

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    A. V. Kovalchuk

    2014-01-01

    Full Text Available The method of complex surface hardening of steel detailswas designed. The method is a compound of two processes of hardening: chemical heat treatment and physical vapor deposition (PVD of the coating. The result, achieved in this study is much higher, than in other work on this topic and is cumulative. The method designed can be used in mechanical engineering, medicine, energetics and is perspective for military and space technologies.

  8. CASE-HARDENING OF STAINLESS STEEL

    DEFF Research Database (Denmark)

    2004-01-01

    The invention relates to case-hardening of a stainless steel article by means of gas including carbon and/or nitrogen, whereby carbon and/or nitrogen atoms diffuse through the surface into the article. The method includes activating the surface of the article, applying a top layer on the activated...

  9. Fatigue of coated and laser hardened steels

    International Nuclear Information System (INIS)

    La Cruz, P. de.

    1990-01-01

    In the present work the effect of ion nitriding, laser hardening and hot dip galvanizing upon the fatigue limit and notch sensitivity of a B-Mn Swedish steel SS 2131 have been investigated. The fatigue tests were performed in plane reverse bending fatigue (R=1). The quenched and tempered condition was taken as the reference condition. The microstructure, microhardness, fracture surface and coating appearance of the fatigue surface treated specimens were studied. Residual stress and retained austenite measurements were also carried out. It was found that ion nitriding improves the fatigue limit by 53 % for smooth specimens and by 115 % for notched specimens. Laser hardening improves the fatigue limit by 18 % and 56 % for smooth and notched specimen respectively. Hot dip galvanizing gives a slight deterioration of the fatigue limit (9 % and 10 % for smooth and notched specimen respectively). Ion nitriding and laser hardening decrease the value of the notch sensitivity factor q by 78 % and 65 % respectively. Hot dip galvanizing does not modify it. A simple schematic model based on a residual stress distribution, has been used to explain the different effects. It seems that the presence of the higher compressive residual stresses and the higher uniformity of the microstructure may be the causes of the better fatigue performance of ion nitrided specimens. (119 refs.) (author)

  10. Induction surface hardening of hard coated steels

    Energy Technology Data Exchange (ETDEWEB)

    Pantleon, K.; Kessler, O.; Hoffann, F.; Mayr, P. [Stiftung Inst. fuer Werkstofftechnik, Bremen (Germany)

    1999-11-01

    The properties of hard coatings deposited using CVD processes are usually excellent. However, high deposition temperatures negatively influence the substrate properties, especially in the case of low alloyed steels. Therefore, a subsequent heat treatment is necessary to restore the properties of steel substrates. Here, induction surface hardening is used as a method of heat treatment after the deposition of TiN hard coatings on AISI 4140 (DIN42CrMo4) substrates. The influences of the heat treatment on both the coating and the substrate properties are discussed in relation to the parameters of induction heating. Thereby, the heating time, heating atmosphere and the power input into the coating-substrate compounds are varied. As a result of induction surface hardening, the properties of the substrates are improved without losing good coating properties. High hardness values in the substrate near the interface allow the AISI 4140 substrates to support TiN hard coatings very well. Consequently, higher critical loads are measured in scratch tests after the heat treatment. Also, compressive residual stresses in the substrate are generated. In addition, only a very low distortion appears. (orig.)

  11. Optimization of control parameters for SR in EDM injection flushing type on stainless steel 304 workpiece

    International Nuclear Information System (INIS)

    Reza, M S; Yusoff, A R; Shaharun, M A

    2012-01-01

    The operating control parameters of injection flushing type of electrical discharge machining process on stainless steel 304 workpiece with copper tools are being optimized according to its individual machining characteristic i.e. surface roughness (SR). Higher SR during EDM machining process results for poor surface integrity of the workpiece. Hence, the quality characteristic for SR is set to lower-the-better to achieve the optimum surface integrity. Taguchi method has been used for the construction, layout and analysis of the experiment for each of the machining characteristic for the SR. The use of Taguchi method in the experiment saves a lot of time and cost of machining the experiment samples. Therefore, an L18 Orthogonal array which was the fundamental component in the statistical design of experiments has been used to plan the experiments and Analysis of Variance (ANOVA) is used to determine the optimum machining parameters for this machining characteristic. The control parameters selected for this optimization experiments are polarity, pulse on duration, discharge current, discharge voltage, machining depth, machining diameter and dielectric liquid pressure. The result had shown that the lower the machining diameter, the lower will be the SR.

  12. Zinc coated sheet steel for press hardening

    Science.gov (United States)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  13. On residual stresses and fatigue of laser hardened steels

    International Nuclear Information System (INIS)

    Lin, Ru.

    1992-01-01

    This thesis deals with studies on residual stresses and fatigue properties of laser-transformation hardened steels. Two types of specimens, cylinders and fatigue specimens were used in the studies. The cylinders, made of Swedish steels SS 2244 and SS 2258 which correspond to AISI 4140 and AISI 52100 respectively, were locally hardened by a single scan of laser beam in the longitudinal direction, with various laser parameters. Residual stress distributions across the hardened tracks were measured by means of X-ray diffraction. The origins of residual stresses were investigated and discussed. For the fatigue specimens, including smooth and notched types made of Swedish steels SS 2244, SS 2225 and SS 1572 (similar to AISI 4140, AISI 4130 and AISI 1035, respectively), laser hardening was carried out in the gauge section. The residual stress field induced by the hardening process and the fatigue properties by plane bending fatigue test were studied. In order to investigate the stability of the residual stress field, stress measurements were also made on specimens being loaded near the fatigue limits for over 10 7 cycles. Further the concept of local fatigue strength was employed to correlate quantitatively the effect of hardness and residual stress field on the fatigue limits. In addition a group of smooth specimens of SS 2244 was induction hardened and the hardening results were compared with the corresponding laser hardened ones in terms of residual stress and fatigue behaviour. It has been found that compressive stresses exist in the hardened zone of all the specimens studied. The laser hardening condition, the specimen and how the hardening is carried out can significantly affect the residual stress field. Laser hardening can greatly improve the fatigue properties by inducing a hardened and compressed surface layer. (112 refs.)(au)

  14. On residual stresses and fatigue of laser hardened steels

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Ru.

    1992-01-01

    This thesis deals with studies on residual stresses and fatigue properties of laser-transformation hardened steels. Two types of specimens, cylinders and fatigue specimens were used in the studies. The cylinders, made of Swedish steels SS 2244 and SS 2258 which correspond to AISI 4140 and AISI 52100 respectively, were locally hardened by a single scan of laser beam in the longitudinal direction, with various laser parameters. Residual stress distributions across the hardened tracks were measured by means of X-ray diffraction. The origins of residual stresses were investigated and discussed. For the fatigue specimens, including smooth and notched types made of Swedish steels SS 2244, SS 2225 and SS 1572 (similar to AISI 4140, AISI 4130 and AISI 1035, respectively), laser hardening was carried out in the gauge section. The residual stress field induced by the hardening process and the fatigue properties by plane bending fatigue test were studied. In order to investigate the stability of the residual stress field, stress measurements were also made on specimens being loaded near the fatigue limits for over 10[sup 7] cycles. Further the concept of local fatigue strength was employed to correlate quantitatively the effect of hardness and residual stress field on the fatigue limits. In addition a group of smooth specimens of SS 2244 was induction hardened and the hardening results were compared with the corresponding laser hardened ones in terms of residual stress and fatigue behaviour. It has been found that compressive stresses exist in the hardened zone of all the specimens studied. The laser hardening condition, the specimen and how the hardening is carried out can significantly affect the residual stress field. Laser hardening can greatly improve the fatigue properties by inducing a hardened and compressed surface layer. (112 refs.)(au).

  15. Analysis of the work-hardening process in spheroidized steels

    International Nuclear Information System (INIS)

    Pacheco, J.L.

    1981-07-01

    An elementary model for the work-hardening process in duplex-structures steels (ferrite - spheroidite) is proposed and tested on low, medium and high carbon content, which seems to give good results concerning the influence of the volume fraction and particle size of the second phase on the work-hardening behaviour. (Author) [pt

  16. Simultaneous surface engineering and bulk hardening of precipitation hardening stainless steel

    DEFF Research Database (Denmark)

    Frandsen, Rasmus Berg; Christiansen, Thomas; Somers, Marcel A. J.

    2006-01-01

    This article addresses simultaneous bulk precipitation hardening and low temperature surface engineering of two commercial precipitation hardening stainless steels: Sandvik Nanoflex® and Uddeholm Corrax®. Surface engineering comprised gaseous nitriding or gaseous carburising. Microstructural....... The duration and temperature of the nitriding/carburising surface hardening treatment can be chosen in agreement with the thermal treatment for obtaining optimal bulk hardness in the precipitation hardening stainless steel....... characterisation of the cases developed included X-ray diffraction analysis, reflected light microscopy and micro-hardness testing. It was found that the incorporation of nitrogen or carbon resulted in a hardened case consisting of a combination of (tetragonal) martensite and expanded (cubic) austenite...

  17. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    Science.gov (United States)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  18. Effect of aluminizing on hardenability of steel (S45C)

    Science.gov (United States)

    Prayitno, D.; Sugiarto, R.

    2018-01-01

    The objective of research is to know the effect of aluminizing on hardenability of steel (S45C). The research methodologies were as follows. The Steels (S45C) were machined into the Jominy test samples. Next the samples were preheating at 700 ° C for 30 minutes and then the samples were dipped into the molten of aluminium for 3 minutes as a hot dip aluminizng method. The aluminium molten was 700 ° C. Then the samples were cooled into room temperatures. Finally the samples were into the jominy tested. The results show that the aluminizing (include the preheating process) increases the hardenability of steel (S45C).

  19. Designing of the chemical composition of steels basing on the hardenability of constructional steels

    International Nuclear Information System (INIS)

    Dobrzanski, L.A.; Sitek, W.

    2003-01-01

    The paper presents the original method of modelling of the relationships between chemical composition of alloy constructional steel and its hardenability, employing neural networks. Basing on the experimental results of the hardenability investigations, which employed Jominy method, the model of the neural networks was developed and fully verified experimentally. The model makes it possible to obtain Jominy hardenability curves basing on the steel chemical composition. The model of neural networks, making it possible to design the steel chemical composition, basing on the known Jominy hardenability curve shape, was developed also and fully verified numerically. (author)

  20. Wear of Cutting Tool with Excel Geometry in Turning Process of Hardened Steel

    Directory of Open Access Journals (Sweden)

    Samardžiová Michaela

    2016-09-01

    Full Text Available This paper deals with hard turning using a cutting tool with Xcel geometry. This is one of the new geometries, and there is not any information about Xcel wear in comparison to the conventional geometry. It is already known from cutting tools producers that using the Xcel geometry leads to higher quality of machined surface, perticularly surface roughness. It is possible to achieve more than 4 times lower Ra and Rz values after turning than after using conventional geometry with radius. The workpiece material was 100Cr6 hardened steel with hardness of 60 ± 1 HRC. The machine used for the experiment was a lathe with counter spindle DMG CTX alpha 500, which is located in the Centre of Excellence of 5–axis Machining at the Faculty of Materials Science and Technology in Trnava. The cutting tools made by CBN were obtained from Sandvik COROMANT Company.

  1. Hardening and softening mechanisms of pearlitic steel wire under torsion

    International Nuclear Information System (INIS)

    Zhao, Tian-Zhang; Zhang, Shi-Hong; Zhang, Guang-Liang; Song, Hong-Wu; Cheng, Ming

    2014-01-01

    Highlights: • Mechanical behavior of pearlitic steel wire is studied using torsion. • Work hardening results from refinement lamellar pearlitic structure. • Softening results from recovery, shear bands and lamellar fragmentations. • A microstructure based analytical flow stress model is established. - Abstract: The mechanical behaviors and microstructure evolution of pearlitic steel wires under monotonic shear deformation have been investigated by a torsion test and a number of electron microscopy techniques including scanning electron microscopy (SEM) and transmission electron microscopy (TEM), with an aim to reveal the softening and hardening mechanisms of a randomly oriented pearlitic structure during a monotonic stain path. Significantly different from the remarkable strain hardening in cold wire drawing, the strain hardening rate during torsion drops to zero quickly after a short hardening stage. The microstructure observations indicate that the inter-lamellar spacing (ILS) decreases and the dislocations accumulate with strain, which leads to hardening of the material. Meanwhile, when the strain is larger than 0.154, the enhancement of dynamic recovery, shear bands (SBs) and cementite fragmentations results in the softening and balances the strain hardening. A microstructure based analytical flow stress model with considering the influence of ILS on the mean free path of dislocations and the softening caused by SBs and cementite fragmentations, has been established and the predicted flow shear curve meets well with the measured curve in the torsion test

  2. Age-hardening susceptibility of high-Cr ODS ferritic steels and SUS430 ferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Dongsheng, E-mail: chen.dongsheng85@gmail.com [Graduate School of Energy Science, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko; Han, Wentuo; Je, Hwanil [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan)

    2015-10-15

    Highlights: • The role of oxide particles in α/α′ phase decomposition behavior; microstructure of phase decomposition observed by TEM. • The characteristics of ductility loss caused by age-hardening. • Correlation of phase decomposition and age-hardening explained by dispersion strengthened models. • Age-hardening susceptibility of ODS steels and SUS430 steel. - Abstract: The effect of aging on high-Cr ferritic steels was investigated with focusing on the role of oxide particles in α/α′ phase decomposition behavior. 12Cr-oxide dispersion strengthened (ODS) steel, 15Cr-ODS steel and commercial SUS430 steel were isothermally aged at 475 °C for up to 10,000 h. Thermal aging caused a larger hardening in SUS430 than 15Cr-ODS, while 12Cr-ODS showed almost no hardening. A characteristic of the ODS steels is that the hardening was not accompanied by the significant loss of ductility that was observed in SUS430 steel. After aging for 2000 h, SUS430 steel shows a larger ductile–brittle transition temperature (DBTT) shift than 15Cr-ODS steel, which suggests that the age-hardening susceptibility is lower in 15Cr-ODS steel than in conventional SUS430 steel. Thermal aging leaded to a large number of Cr-rich α′ precipitates, which were confirmed by transmission electron microscopy (TEM). Correlation of age-hardening and phase decomposition was interpreted by Orowan type strengthening model. Results indicate that oxide particles cannot only suppress ductility loss, but also may influence α/α′ phase decomposition kinetics.

  3. New Stainless Steel Alloys for Low Temperature Surface Hardening?

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2015-01-01

    The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE presen...

  4. Fatigue hardening and softening studies on strain hardened 18-8 austenitic stainless steel

    International Nuclear Information System (INIS)

    Ramakrishna Prasad, C.; Vasudevan, R.

    1976-01-01

    Metals when subjected to fatigue harden or soften depending on their previous mechanical history. Annealed or mildly cold worked metals are known to harden while severely cold worked metals soften when subjected to fatigue loading. In the present work samples of austenitic 18-8 steel cold worked to 11% and 22% reduction in area were mounted in a vertical pulsator and fatigued in axial tension-compression. Clear cut effects were produced and it was noticed that these depended on the extent of cold work, the amplitude as well as the number of cycles of fatigue and mean stress if any. (orig.) [de

  5. Analysis of the Forces in Micromilling of Hardened AISI H13 Steel with Different Grain Sizes Using the Taguchi Methodology

    Directory of Open Access Journals (Sweden)

    Carlos Henrique Lauro

    2014-05-01

    Full Text Available The micromachining process has been applied to the free form and micromolds markets. This has occurred due to the growth in demand for microcomponents. However, micromachining of hardened steels is a challenge due to the reduction in tool life and the increase of the surface roughness when compared with the macromachining process. This paper focused on the analysis of micromilling forces on hardened AISI H13 steel with different grain sizes. Experimental tests were carried out on workpieces with different austenitic grain sizes and a hardness of 46 HRC. Micro-end-mill cutters with a diameter of 0.5 mm and (TiAlN coatings were applied in the milling of workpieces of 11 × 11 mm. The input parameters were two radial depths of cut, two cutting speeds, and two feed rates. The influence of the input parameters on the response cutting force was analyzed using the Taguchi method. Finally, considering the large grain size, the cutting forces in the x-, y-, and z-axes direction were small.

  6. Induction surface hardening of hard coated steels

    DEFF Research Database (Denmark)

    Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz

    1999-01-01

    The deposition of hard coatings with CVD-processes is commonly used to improve the wear resistance e.g. of tool steels in forming. The advantages of CVD are undisputed (high deposition rates with simple equipment, excellent coating properties). Nevertheless, the disadvantage of the CVD-process is......The deposition of hard coatings with CVD-processes is commonly used to improve the wear resistance e.g. of tool steels in forming. The advantages of CVD are undisputed (high deposition rates with simple equipment, excellent coating properties). Nevertheless, the disadvantage of the CVD...

  7. Recent developments in turning hardened steels - A review

    Science.gov (United States)

    Sivaraman, V.; Prakash, S.

    2017-05-01

    Hard materials ranging from HRC 45 - 68 such as hardened AISI H13, AISI 4340, AISI 52100, D2 STL, D3 STEEL Steel etc., need super hard tool materials to machine. Turning of these hard materials is termed as hard turning. Hard turning makes possible direct machining of the hard materials and also eliminates the lubricant requirement and thus favoring dry machining. Hard turning is a finish turning process and hence conventional grinding is not required. Development of the new advanced super hard tool materials such as ceramic inserts, Cubic Boron Nitride, Polycrystalline Cubic Boron Nitride etc. enabled the turning of these materials. PVD and CVD methods of coating have made easier the production of single and multi layered coated tool inserts. Coatings of TiN, TiAlN, TiC, Al2O3, AlCrN over cemented carbide inserts has lead to the machining of difficult to machine materials. Advancement in the process of hard machining paved way for better surface finish, long tool life, reduced tool wear, cutting force and cutting temperatures. Micro and Nano coated carbide inserts, nanocomposite coated PCBN inserts, micro and nano CBN coated carbide inserts and similar developments have made machining of hardened steels much easier and economical. In this paper, broad literature review on turning of hardened steels including optimizing process parameters, cooling requirements, different tool materials etc., are done.

  8. Influence of coolant motion on structure of hardened steel element

    Directory of Open Access Journals (Sweden)

    A. Kulawik

    2008-08-01

    Full Text Available Presented paper is focused on volumetric hardening process using liquid low melting point metal as a coolant. Effect of convective motion of the coolant on material structure after hardening is investigated. Comparison with results obtained for model neglecting motion of liquid is executed. Mathematical and numerical model based on Finite Element Metod is described. Characteristic Based Split (CBS method is used to uncouple velocities and pressure and finally to solve Navier-Stokes equation. Petrov-Galerkin formulation is employed to stabilize convective term in heat transport equation. Phase transformations model is created on the basis of Johnson-Mehl and Avrami laws. Continuous cooling diagram (CTPc for C45 steel is exploited in presented model of phase transformations. Temporary temperatures, phases participation, thermal and structural strains in hardening element and coolant velocities are shown and discussed.

  9. Gaseous surface hardening of martensitic stainless steels

    DEFF Research Database (Denmark)

    Tibollo, Chiara; Villa, Matteo; Christiansen, Thomas L.

    The present work addresses heat and surface treatments of martensitic stainless steel EN 1.4028. Different combinations of heat treatments and surface treatments were performed: conventional austenitisation, cryogenic treatment and in particular high temperature solution nitriding (HTSN) and low...... that cubic lath martensite in conventionally austenitised EN 1.4028 dissolves nitrogen and develops expanded martensite (ferrite) during LTSH. HTSN leads to a microstructure of tetragonal plate martensite and retained austenite. The content of retained austenite can be reduced by a cryo...

  10. Laser transformation hardening effect on hardening zone features and surface hardness of tool steel AISI D2

    Directory of Open Access Journals (Sweden)

    D. Lesyk

    2017-06-01

    Full Text Available The relationship of technological input regimes of the laser transformation hardening on change the hardening depth, hardening width, and hardening angle, as well as surface hardness of the tool steel AISI D2 using multifactor experiment with elements of the analysis of variance and regression equations was determined. The laser transformation hardening process implemented by controlling the heating temperature using Nd:YAG fiber laser with scanner, pyrometer and proportional-integral-differential controller. The linear and quadratic regression models are developed, as well as response surface to determine the effect of the heating temperature and feed rate of the treated surface on the energy density of the laser beam, hardening depths, hardening width, hardening angle, and surface hardness are designed. The main effect on the energy density of the laser beam has a velocity laser treatment, on the other hand, the main effect on the geometrical parameters of the laser hardened zone and surface hardness has temperature heating are shown. The optimum magnitudes of the heating temperature (1270 °C and feed rate of the treated surface (90 mm/min for laser transformation hardening of the tool steel AISI D2 using fiber laser with scanner were defined.

  11. Effect of changing polarity of graphite tool/ Hadfield steel workpiece couple on machining performances in die sinking EDM

    Directory of Open Access Journals (Sweden)

    Özerkan Haci Bekir

    2017-01-01

    Full Text Available In this study, machining performance ouput parameters such as machined surface roughness (SR, material removal rate (MRR, tool wear rate (TWR, were experimentally examined and analyzed with the diversifying and changing machining parameters in (EDM. The processing parameters (input par. of this research are stated as tool material, peak current (I, pulse duration (ton and pulse interval (toff. The experimental machinings were put into practice by using Hadfield steel workpiece (prismatic and cylindrical graphite electrodes with kerosene dielectric at different machining current, polarity and pulse time settings. The experiments have shown that the type of tool material, polarity (direct polarity forms higher MRR, SR and TWR, current (high current lowers TWR and enhances MRR, TWR and pulse on time (ton=48□s is critical threshold value for MRR and TWR were influential on machining performance in electrical discharge machining.

  12. Effects of residual stress on irradiation hardening in stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Okubo, N.; Kondo, K.; Kaji, Y. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Miwa, Y. [Nuclear Energy and Science Directorate, Japan Atomic Energy Agency, Tokai-mura, Ibaraki-ken (Japan)

    2007-07-01

    Full text of publication follows: Structural materials in fusion reactor with water cooling system will undergo corrosion in aqueous environment and heavier irradiation than that in LWR. Irradiation assisted stress corrosion (IASCC) may be induced in stainless steels exposed in these environment for a long term of reactor operation. The IASCC is considered to be caused in a welding zone. It is difficult to predict and estimate the IASCC, because several irradiation effects (irradiation hardening, swelling, irradiation induced stress relaxation, etc) work intricately. Firstly, effects of residual stress on irradiation hardening were investigated in stainless steels. Specimens used in this study were SUS316 and SUS316L. By bending deformation, the specimens with several % plastic strain, which corresponds to weld residual stress, were prepared. Ion irradiations of 12 MeV Ni{sup 3+} were performed at 330, 400 and 550 deg. C to 45 dpa in TIARA facility at JAEA. No bent specimen was simultaneously irradiated with the bent specimen. The residual stress was estimated by X-ray residual stress measurements before and after the irradiation. The micro-hardness was measured by using nano-indenter. The irradiation hardening and the stress relaxation were changed by irradiation under bending deformation. The residual stress did not relax even for the case of the higher temperature aging at 500 deg. C for the same time of irradiation. The residual stress after ion irradiation, however, relaxed at these experimental temperatures in SUS316L. The hardness was obviously suppressed in bent SUS316L irradiated at 300 deg. C to 6 or 12 dpa. It was evident that irradiation induced stress relaxation occasionally suppressed the irradiation hardening in SUS316L. (authors)

  13. Wear of Cutting Tool with Excel Geometry in Turning Process of Hardened Steel

    Science.gov (United States)

    Samardžiová, Michaela

    2016-09-01

    This paper deals with hard turning using a cutting tool with Xcel geometry. This is one of the new geometries, and there is not any information about Xcel wear in comparison to the conventional geometry. It is already known from cutting tools producers that using the Xcel geometry leads to higher quality of machined surface, perticularly surface roughness. It is possible to achieve more than 4 times lower Ra and Rz values after turning than after using conventional geometry with radius. The workpiece material was 100Cr6 hardened steel with hardness of 60 ± 1 HRC. The machine used for the experiment was a lathe with counter spindle DMG CTX alpha 500, which is located in the Centre of Excellence of 5-axis Machining at the Faculty of Materials Science and Technology in Trnava. The cutting tools made by CBN were obtained from Sandvik COROMANT Company. The aim of this paper is to investigate the cutting tool wear in hard turning process by the Xcel cutting tool geometry.

  14. Investigation of selective oxidation in bake hardenable steel

    International Nuclear Information System (INIS)

    Madeira, Laureanny; Lins, Vanessa Cunha Freitas; Faria, Guilherme Augusto de; Guimaraes, Juliana Porto; Alvarenga, Evandro de Azevedo; Vilela, Jose Mario Carneiro

    2010-01-01

    The present work aims to characterize a steel bake hardenable (BH), annealed in three different dew points (-60°C, -30°C and 0°C), as the occurrence of selective oxidation, using the techniques of X-ray photo electronic spectroscopy (XPS), glow discharge optical emission spectroscopy (GDOES) and atomic force microscopy (AFM). The analysis by XPS showed that the alloying elements oxidized at different intensities for each dew point. Analysis by GDOES revealed that the surface and subsurface concentrations of these elements also varied with the dew point. The AFM images revealed that the size and shape of the oxides were different for each dew point. At the dew points of -30°C and -60°C the formation of oxides was local, while at 0°C the growth of oxides occurred uniform y on the surface of steels. (author)

  15. Work-hardening of dual-phase steel

    Energy Technology Data Exchange (ETDEWEB)

    Rieger, Florian

    2016-07-01

    Exhibiting good mechanical properties for cold-sheet forming, low-alloyed dual-phase (DP) steels are nowadays widely used for automotive applications. The composite-like microstructure of DP steels is composed of a low-carbon ductile ferrite-matrix and 10 - 60 vol.% hard martensitic inclusions. A nonlinear mean-field model and full-field finite-element simulations are applied to investigate three major topics: the influence of grain-size distribution, grain-level plasticity and derivation of an original material-model. The plastic behavior of polycrystals is assumed to be grain-size dependent in this work. The distribution of grain-sizes is taken to be lognormal. It is found that grain-size dispersion leads to a decrease of the material strength, in particular for small mean diameters around one micron. The numerical results from the mean-field model are confirmed notably well by means of a simple analytical expression. The micromechanical behavior of DP steels is investigated by full-field RVE simulations with a crystal-plasticity based ferrite-matrix and von Mises-type martensite inclusions. To examine the martensite influence, full-field simulation results of DP steels have been compared to an RVE in which martensite is substituted by ferrite. After quenching, a higher grain-boundary area covered by martensite facilitates an increased average dislocation-density. For uniaxial deformations above ∝10%, however, the grain-size dependent relation reverses. With more surrounding martensite, the local crystal-plasticity material-model exhibits hardening at a slower rate. A nonlinear mean-field model of Hashin-Shtrikman type is employed as framework for the original material-model for DP steels. The model incorporates the interaction of ferrite and martensite via incompatibility-induced long-range stresses in an averaged sense. The proposed model combines works of Ashby (1970) and Brown and Stobbs (1971a) to simulate the ferrite behavior. Based on the composite model

  16. The effects of induction hardening on wear properties of AISI 4140 steel in dry sliding conditions

    International Nuclear Information System (INIS)

    Totik, Y.; Sadeler, R.; Altun, H.; Gavgali, M.

    2002-01-01

    Wear behaviour of induction hardened AISI 4140 steel was evaluated under dry sliding conditions. Specimens were induction hardened at 1000 Hz for 6, 10, 14, 18, 27 s, respectively, in the inductor which was a three-turn coil with a coupling distance of 2.8 mm. Normalised and induction hardened specimens were fully characterised before and after the wear testing using hardness, profilometer, scanning electron microscopy and X-ray diffraction. The wear tests using a pin-on-disc machine showed that the induction hardening treatments improved the wear behaviour of AISI 4140 steel specimens compared to normalised AISI 4140 steel as a result of residual stresses and hardened surfaces. The wear coefficients in normalised specimens are greater than that in the induction hardened samples. The lowest coefficient of the friction was obtained in specimens induction-hardened at 875 deg. C for 27 s

  17. The effects of induction hardening on wear properties of AISI 4140 steel in dry sliding conditions

    Energy Technology Data Exchange (ETDEWEB)

    Totik, Y.; Sadeler, R.; Altun, H.; Gavgali, M

    2002-02-15

    Wear behaviour of induction hardened AISI 4140 steel was evaluated under dry sliding conditions. Specimens were induction hardened at 1000 Hz for 6, 10, 14, 18, 27 s, respectively, in the inductor which was a three-turn coil with a coupling distance of 2.8 mm. Normalised and induction hardened specimens were fully characterised before and after the wear testing using hardness, profilometer, scanning electron microscopy and X-ray diffraction. The wear tests using a pin-on-disc machine showed that the induction hardening treatments improved the wear behaviour of AISI 4140 steel specimens compared to normalised AISI 4140 steel as a result of residual stresses and hardened surfaces. The wear coefficients in normalised specimens are greater than that in the induction hardened samples. The lowest coefficient of the friction was obtained in specimens induction-hardened at 875 deg. C for 27 s.

  18. The method of modelling of relationships between hardenability and chemical composition of the constructional alloy steels

    International Nuclear Information System (INIS)

    Dobrzanski, L.A.; Sitek, W.

    1998-01-01

    Basing on the experimental results of the hardenability investigations, which employed Jominy method, the model of the neural networks was developed and fully verified experimentally. The model makes it possible to obtain Jominy hardenability curves basing on the steel chemical composition. The model of neural networks, making it possible to design the steel chemical composition, basing on the known Jominy hardenability curve shape, was developed also and fully verified numerically. The practical usability of the models developed is presented. (author)

  19. Comparative Study of Hardening Mechanisms During Aging of a 304 Stainless Steel Containing α'-Martensite

    Science.gov (United States)

    Jeong, S. W.; Kang, U. G.; Choi, J. Y.; Nam, W. J.

    2012-09-01

    Strain aging and hardening behaviors of a 304 stainless steel containing deformation-induced martensite were investigated by examining mechanical properties and microstructural evolution for different aging temperature and time. Introduced age hardening mechanisms of a cold rolled 304 stainless steel were the additional formation of α'-martensite, hardening of α'-martensite, and hardening of deformed austenite. The increased amount of α'-martensite at an aging temperature of 450 °C confirmed the additional formation of α'-martensite as a hardening mechanism in a cold rolled 304 stainless steel. Additionally, the increased hardness in both α'-martensite and austenite phases with aging temperature proved that hardening of both α'-martensite and austenite phases would be effective as hardening mechanisms in cold rolled and aged 304 stainless steels. The results suggested that among hardening mechanisms, hardening of an α'-martensite phase, including the diffusion of interstitial solute carbon atoms to dislocations and the precipitation of fine carbide particles would become a major hardening mechanism during aging of cold rolled 304 stainless steels.

  20. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    Science.gov (United States)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  1. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    Science.gov (United States)

    2014-04-11

    Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material...Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel The views, opinions and/or findings contained in this report are... Martensitic Stainless Steel Report Title An Arbitrary Lagrangian-Eulerian finite-element analysis is combined with thermo-mechanical material

  2. Effect of dynamic strain aging on isotropic hardening in low cycle fatigue for carbon manganese steel

    International Nuclear Information System (INIS)

    Huang, Zhi Yong; Chaboche, Jean-Louis; Wang, Qing Yuan; Wagner, Danièle; Bathias, Claude

    2014-01-01

    Carbon–manganese steel A48 (French standard) is used in steam generator pipes of nuclear reactor pressure vessels at high temperatures (about 200 °C). The steel is sensitive to dynamic strain aging in monotonic tensile test and low cycle fatigue test at certain temperature range and strain rate. Its isotropic hardening behavior observed from experiments has a hardening, softening and hardening evolution with the effect of dynamic strain aging. The isotropic hardening model is improved by coupling the dislocation and dynamic strain aging theory to describe the behavior of A48 at 200 °C

  3. Effect of dynamic strain aging on isotropic hardening in low cycle fatigue for carbon manganese steel

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Zhi Yong, E-mail: huangzy@scu.edu.cn [Sichuan University, School of Aeronautics and Astronautics, No. 29 Jiuyanqiao Wangjiang Road, Chengdu 610064 (China); Chaboche, Jean-Louis [ONERA, DMSM, 29 avenue de la Division Lecerc, F-92320 Chatillon (France); Wang, Qing Yuan [Sichuan University, School of Aeronautics and Astronautics, No. 29 Jiuyanqiao Wangjiang Road, Chengdu 610064 (China); Wagner, Danièle; Bathias, Claude [Université ParisOuest Nanterre La Défense (France)

    2014-01-01

    Carbon–manganese steel A48 (French standard) is used in steam generator pipes of nuclear reactor pressure vessels at high temperatures (about 200 °C). The steel is sensitive to dynamic strain aging in monotonic tensile test and low cycle fatigue test at certain temperature range and strain rate. Its isotropic hardening behavior observed from experiments has a hardening, softening and hardening evolution with the effect of dynamic strain aging. The isotropic hardening model is improved by coupling the dislocation and dynamic strain aging theory to describe the behavior of A48 at 200 °C.

  4. Chip formation and surface integrity in high-speed machining of hardened steel

    Science.gov (United States)

    Kishawy, Hossam Eldeen A.

    Increasing demands for high production rates as well as cost reduction have emphasized the potential for the industrial application of hard turning technology during the past few years. Machining instead of grinding hardened steel components reduces the machining sequence, the machining time, and the specific cutting energy. Hard turning Is characterized by the generation of high temperatures, the formation of saw toothed chips, and the high ratio of thrust to tangential cutting force components. Although a large volume of literature exists on hard turning, the change in machined surface physical properties represents a major challenge. Thus, a better understanding of the cutting mechanism in hard turning is still required. In particular, the chip formation process and the surface integrity of the machined surface are important issues which require further research. In this thesis, a mechanistic model for saw toothed chip formation is presented. This model is based on the concept of crack initiation on the free surface of the workpiece. The model presented explains the mechanism of chip formation. In addition, experimental investigation is conducted in order to study the chip morphology. The effect of process parameters, including edge preparation and tool wear on the chip morphology, is studied using Scanning Electron Microscopy (SEM). The dynamics of chip formation are also investigated. The surface integrity of the machined parts is also investigated. This investigation focusses on residual stresses as well as surface and sub-surface deformation. A three dimensional thermo-elasto-plastic finite element model is developed to predict the machining residual stresses. The effect of flank wear is introduced during the analysis. Although residual stresses have complicated origins and are introduced by many factors, in this model only the thermal and mechanical factors are considered. The finite element analysis demonstrates the significant effect of the heat generated

  5. Surface finishing and levelling of thermomechanically hardened rolled steel

    International Nuclear Information System (INIS)

    Grosval'd, V.G.; Bashchenko, A.P.; Grishkov, A.I.; Gutnik, M.V.; Kanevskij, B.L.; Nikozov, A.I.; Sedov, N.D.; Prosin, K.A.; Safonov, L.I.

    1975-01-01

    The finishing of high-strength merchant shapes from alloy steel was tried out under industrial conditions with the equipment of metallurgical plants. After thermomechanical hardening in the production line of the rolling mill, 30KhGSN2A and 40Kh1NVA steel rounds 32 and 31 mm in diameter were straightened on a two-roller straightening machine designed by the All-Union Scientific Research Institute for Metallurgical Machinery (VNII Metmash). This made possible subsequent turning and grinding of the rods. The conditions of straightening, turning and grinding have been worked so as to obtain thermomechanically strengthened and ground rolled products approximating the gauged and ground metal in shape geometry and surface finish. It is shown that the labour-consuming operation of turning can be eliminated by reducing the machining pass of the rolled product, and this lowers the labour required for the finishing operations by 75%. After grinding with 40- and 25-grain abrasive wheels, high strength rolled shapes were obtained with a diameter of 30-0.20 mm and a surface finish of class 6-5 satisfying the technical specifications. (author)

  6. THE HEAT TREATMENT ANALYSIS OF E110 CASE HARDENING STEEL

    Directory of Open Access Journals (Sweden)

    MAJID TOLOUEI-RAD

    2016-03-01

    Full Text Available This paper investigates mechanical and microstructural behaviour of E110 case hardening steel when subjected to different heat treatment processes including quenching, normalizing and tempering. After heat treatment samples were subjected to mechanical and metallographic analysis and the properties obtained from applying different processes were analysed. The heat treatment process had certain effects on the resultant properties and microstructures obtained for E110 steel which are described in details. Quenching produced a martensitic microstructure characterized by significant increase in material’s hardness and a significant decreased in its impact energy. Annealed specimens produced a coarse pearlitic microstructure with minimal variation in hardness and impact energy. For normalized samples, fine pearlitic microstructure was identified with a moderate increase in hardness and significant reduction in impact energy. Tempering had a significant effect on quenched specimens, with a substantial rise in material ductility and reduction of hardness with increasing tempering temperature. Furthermore, Results provide additional substantiation of temper embrittlement theory for low-carbon alloys, and indicate potential occurrence of temper embrittlement for fine pearlitic microstructures.

  7. Unit rupture work as a criterion for quantitative estimation of hardenability in steel

    International Nuclear Information System (INIS)

    Kramarov, M.A.; Orlov, E.D.; Rybakov, A.B.

    1980-01-01

    Shown is possible utilization of high sensitivity of resistance to fracture of structural steel to the hardenability degree in the course of hardening to find the quantitative estimation of the latter one. Proposed is a criterion kappa, the ratio of the unit rupture work in the case of incomplete hardenability (asub(Tsub(ih))) under investigation, and the analoguc value obtained in the case of complete hardenability Asub(Tsub(Ch)) at the testing temperature corresponding to the critical temperature Tsub(100(M). Confirmed is high criterion sensitivity of the hardened steel structure on the basis of experimental investigation of the 40Kh, 38KhNM and 38KhNMFA steels after isothermal hold-up at different temperatures, corresponding to production of various products of austenite decomposition

  8. Increase of resistance to cracking on stress relieving of hardened steel

    International Nuclear Information System (INIS)

    Velichko, V.V.; Zabil'skij, V.V.; Mikheev, G.M.

    1995-01-01

    Regularities of increase of resistance to cracking during stress relieving of hardened low-alloyed steels were studied, using complex of methods. Effect of carbon, stress concentrator radius, duration and temperature of stress relieving was studies in particular. Results of investigating kinetics of change of physicomechanical properties, hydrogen desorption from hardened specimens showed, that increase of resistance to cracking was caused by desorption from grain boundaries of diffusion-mobile hydrogen, formed during hardening. 18 refs., 8 figs

  9. Investigation on the effect of chemical composition on the texture and bake hardening I F steels

    International Nuclear Information System (INIS)

    Kariman, M.; Motaghi, A.; Raygan, Sh.; Habibi Parsa, M.; Nili Ahmadabadi, M.

    2008-01-01

    Interstitial free steels have good formability and also excellent deep draw ability. These features make them one of the applicable materials in automotive industry. Chemical composition and thermomechanical treatment used to process these steels have important role in final properties of them. In this study, the effect of chemical composition on texture, anisotropic properties and bake harden ability of these steels were investigated. The results showed that contribution of vanadium as a weak carbonitride former element with titanium as strong carbonitride former could change the texture of steels. Replacing titanium with vanadium caused harmful effect on mechanical properties. In this research deep drawing properties of five steels were compared based on I {111} / I{001} and I {111} / I{110} parameters. The results of bake harden ability test showed that there were critical limits for vanadium volume fractions above which bake harden properties was improved. It was shown that the bake harden properties of Nb-steels were better than that of Ti-steels. This was due to the better solution of Nb(C,N) compared to Ti(C,N). Addition of vanadium to Ti-steels may improve bake harden properties of I F steels

  10. Hydrogen embrittlement susceptibility of laser-hardened 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Tsay, L.W.; Lin, Z.W. [Nat. Taiwan Ocean Univ., Keelung (Taiwan). Inst. of Mater. Eng.; Shiue, R.K. [Institute of Materials Sciences and Engineering, National Dong Hwa University, Hualien, Taiwan (Taiwan); Chen, C. [Institute of Materials Sciences and Engineering, National Taiwan University, Taipei, Taiwan (Taiwan)

    2000-10-15

    Slow strain rate tensile (SSRT) tests were performed to investigate the susceptibility to hydrogen embrittlement of laser-hardened AISI 4140 specimens in air, gaseous hydrogen and saturated H{sub 2}S solution. Experimental results indicated that round bar specimens with two parallel hardened bands on opposite sides along the loading axis (i.e. the PH specimens), exhibited a huge reduction in tensile ductility for all test environments. While circular-hardened (CH) specimens with 1 mm hardened depth and 6 mm wide within the gauge length were resistant to gaseous hydrogen embrittlement. However, fully hardened CH specimens became susceptible to hydrogen embrittlement for testing in air at a lower strain rate. The strength of CH specimens increased with decreasing the depth of hardened zones in a saturated H{sub 2}S solution. The premature failure of hardened zones in a susceptible environment caused the formation of brittle intergranular fracture and the decrease in tensile ductility. (orig.)

  11. Applicability of Voce equation for tensile flow and work hardening behaviour of P92 ferritic steel

    International Nuclear Information System (INIS)

    Sainath, G.; Choudhary, B.K.; Christopher, J.; Isaac Samuel, E.; Mathew, M.D.

    2015-01-01

    Detailed analysis of true stress (σ)-true plastic strain (ε) data indicated that tensile flow behaviour of P92 ferritic steel can be adequately described by Voce equation at strain rates ranging from 3.16 × 10 −5 to 1.26 × 10 −3  s −1 over a temperature range 300–923 K. The steel exhibited two-stage work hardening in the variations of instantaneous work hardening rate (θ = dσ/dε) with stress. At all the strain rates, the variations in σ-ε, θ-σ and work hardening parameters associated with Voce equation with temperature exhibited three distinct temperature regimes. At intermediate temperatures, the variations in σ-ε, θ-σ and work hardening parameters with temperature and strain rate exhibited anomalous behaviour due to the occurrence of dynamic strain ageing in the steel. The shift in θ-σ towards low stresses, and rapid decrease in flow stress and work hardening parameters with increasing temperature and decreasing strain rate suggested dominance of dynamic recovery at high temperatures. - Highlights: • Tensile flow and work hardening behaviour of P92 steel has been examined. • Applicability of Voce equation to P92 steel is demonstrated. • Three temperature regimes in flow and work hardening has been observed. • Good match between predicted and the experimental tensile properties has been shown

  12. Apparatus for guiding workpieces

    International Nuclear Information System (INIS)

    Misty, G.C.

    1984-01-01

    Workpieces are guided to the tool by a resiliently mounted support guide which accommodates irregularities in the profiles of the workpieces to maintain the axes of the workpieces in alignment with the centre line of the tool. (author)

  13. Role of grain refinement in hardening of structural steels at preliminary thermomechanical treatment

    International Nuclear Information System (INIS)

    Bukhvalov, A.B.; Grigor'eva, E.V.; Davydova, L.S.; Degtyarev, M.V.; Levit, V.I.; Smirnova, N.A.; Smirnov, L.V.

    1981-01-01

    The hardening mechanism during preliminary thermomechanical treatment with deformation by cold rolling or hydroextrusion is studied on structural 37KhN3M1 and 38KhN3MFA steels. Specimens have been tested on static tension, impact strength and fracture toughness. It is shown that hydroextrusion application instead of rolling does not change the hardening effect of preliminary thermomechanical treatment (PTMT). It is established that the increase of preliminary deformation degree and the use of accelerated short term hardening heating provides a bett er grain refinement and the increase of PTMT hardening effect [ru

  14. Niobium effects on the austenitic grain growth and hardenability of steels for mechanical construction

    International Nuclear Information System (INIS)

    Vieira, R.R.; Arruda Camargo, L.M. de; Oliveira Junior, G.G. de; Dias Filho, A.G.C.

    1983-01-01

    The austenitic grain growth and hardenability of SAE 86XX and 5120 steels modified with 0,001 to 0,20 per-cent niobium content were studied when submitted to case hardening and quenching heat treatments. The results show that niobium controlS the austenite grain size better than molybdenum up to 950 0 C austenitization temperature. The hardenability, evaluated by the Jominy test which the modified SAE 8640 steels, is more strongly inflencied by the grain refining resulting from niobium addition than by any other supposed effect. (Author) [pt

  15. Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic and Precipitation Hardening Stainless Steels by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...... case included X-ray diffraction analysis, reflected light microscopy and microhardness. The results demonstrate that a case of expanded austenite develops and that, in particular, strain-induced martensite has a large influence on the nitrided zone....

  16. Estimation of radiation hardening in ferritic steels using the cluster dynamics models

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Jun Hyun; Kim, Whung Whoe; Hong, Jun Hwa [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    2005-07-01

    Evolution of microstructure under irradiation brings about the mechanical property changes of materials, of which the major concern is radiation hardening in this work. Radiation hardening is generally expressed in terms of an increase in yield strength as a function of radiation dose and temperature. Cluster dynamics model for radiation hardening has been developed to describe the evolution of point defects clusters (PDCs) and copperrich precipitates (CRPs). While the mathematical models developed by Stoller focus on the evolution of PDCs in ferritic steels under neutron irradiation, we slightly modify the model by including the CRP growth and estimate the magnitude of hardening induced by PDC and CRP. The model is then used to calculate the changes in yield strength of RPV steels. The calculation results are compared to measured yield strength values, obtained from surveillance testing of PWR vessel steels in France.

  17. The Use of Fuzzy Systems for Forecasting the Hardenability of Steel

    Directory of Open Access Journals (Sweden)

    Sitek W.

    2016-06-01

    Full Text Available The goal of the research carried out was to develop the fuzzy systems, allowing the determination of the Jominy hardenability curve based on the chemical composition of structural steels for quenching and tempering. Fuzzy system was created to calculate hardness of the steel, based on the alloying elements concentrations, and to forecast the hardenability curves. This was done based on information from the PN-EN 10083-3: 2008. Examples of hardenability curves calculated for exemplar steels were presented. Results of the research confirmed that fuzzy systems are a useful tool in evaluation the effect of alloying elements on the properties of materials compared to conventional methods. It has been demonstrated the practical usefulness of the developed models which allows forecasting the steels’ Jominy hardenability curve.

  18. Devising Strain Hardening Models Using Kocks–Mecking Plots—A Comparison of Model Development for Titanium Aluminides and Case Hardening Steel

    Directory of Open Access Journals (Sweden)

    Markus Bambach

    2016-08-01

    Full Text Available The present study focuses on the development of strain hardening models taking into account the peculiarities of titanium aluminides. In comparison to steels, whose behavior has been studied extensively in the past, titanium aluminides possess a much larger initial work hardening rate, a sharp peak stress and pronounced softening. The work hardening behavior of a TNB-V4 (Ti–44.5Al–6.25Nb–0.8Mo–0.1B alloy is studied using isothermal hot compression tests conducted on a Gleeble 3500 simulator, and compared to the typical case hardening steel 25MoCrS4. The behavior is analyzed with the help of the Kocks-Mecking plots. In contrast to steel the TNB-V4 alloy shows a non-linear course of θ (i.e., no stage-III hardening initially and exhibits neither a plateau (stage IV hardening nor an inflection point at all deformation conditions. The present paper describes the development and application of a methodology for the design of strain hardening models for the TNB-V4 alloy and the 25CrMoS4 steel by taking the course of the Kocks-Mecking plots into account. Both models use different approaches for the hardening and softening mechanisms and accurately predict the flow stress over a wide range of deformation conditions. The methodology may hence assist in further developments of more sophisticated physically-based strain hardening models for TiAl-alloys.

  19. Plasticity and fracture modeling of quench-hardenable boron steel with tailored properties

    NARCIS (Netherlands)

    Eller, Tom; Greve, L; Andres, M.T.; Medricky, M; Hatscher, A; Meinders, Vincent T.; van den Boogaard, Antonius H.

    2014-01-01

    In this article, a constitutive model for quench-hardenable boron steel is presented. Three sets of boron steel blanks are heat treated such that their as-treated microstructures are close to fully martensitic, bainitic and ferritic/pearlitic, respectively. Hardness measurements show that the

  20. Comparison of hardenability calculation methods of the heat-treatable constructional steels

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, L.A.; Sitek, W. [Division of Tool Materials and Computer Techniques in Metal Science, Silesian Technical University, Gliwice (Poland)

    1995-12-31

    Evaluation has been made of the consistency of calculation of the hardenability curves of the selected heat-treatable alloyed constructional steels with the experimental data. The study has been conducted basing on the analysis of present state of knowledge on hardenability calculation employing the neural network methods. Several calculation examples and comparison of the consistency of calculation methods employed are included. (author). 35 refs, 2 figs, 3 tabs.

  1. Influence of laser hardening with weld penetration onto mechanical and fatigue properties of 40H steel

    International Nuclear Information System (INIS)

    Napadlek, W.; Przetakiewicz, W.

    2003-01-01

    In the article were described investigations results of mechanical properties (hardness, R 0.2 , R m , A 5 , Z) and fatigue properties (rotary bending) of the 40H steel samples, being quenched and tempered, induction and laser hardened. In the laser hardened samples with weld penetration of top layer cracking process in fatigue strength is started mainly in weld penetration area as structural notch. (author)

  2. Secondary Hardening Behavior in Super Duplex Stainless Steels during LCF in Dynamic Strain Ageing Regime

    OpenAIRE

    Chai, Guocai; Andersson, Marcus

    2013-01-01

    Cyclic deformation behaviors in five modified duplex stainless steel S32705 grades have been studied at 20 °C, 200 °C, 250° and 350 °C. The influence of temperature and nitrogen concentration on the occurrence of the second hardening phenomenon, in the stress response curve was focused. An increase in nitrogen concentration can have a positive effect on dynamic strain ageing by increasing the first hardening and also the second hardening behavior during cyclic deformation. Furthermore, an inc...

  3. Surface transformation hardening on steels treated with solar energy in central tower and heliostats field

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, G.P.; Lopez, V.; de Damborenea, J.J.; Vazquez, A.J. [Centro Nacional de Investigaciones Metalurgicas CENIM/CSIC, Madrid (Spain)

    1995-04-28

    The possibility of surface hardening on AISI 4140 steel treated with concentrated solar energy in solar installations for electricity production has been studied. The samples were slides from a 35 mm diameter steel bar and their height was 35 mm. The quenching was made in water but also was considered the possibility of self-quenching by cooling in air. The amount of the surface hardness and the different structures obtained in both cases are presented, and some discussion is made with reference to the surface hardness, the hardness profiles and the structures obtained. The heating of steel with concentrated solar energy may produce similar hardening to that obtained with more conventional techniques of surface hardening

  4. Low-cycle fatigue behaviors of pre-hardening Hadfield steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Chen [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Lv, Bo [College of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China); Wang, Fei [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, Fucheng, E-mail: zfc@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004 (China)

    2017-05-17

    Low-cycle fatigue behaviors of the pre-hardening (PH) and the water-quenching (WQ) Hadfield steel were studied using optical microscopy, transmission electron microscopy, and electron backscatter diffraction technique. The effect of the PH treatment on low-cycle fatigue behavior of the Hadfield steel was analyzed through comparing the cyclic hardening/softening behaviors and the changing regulations of stress amplitude, internal stress, and effective stress at different total strain amplitudes. Results showed obvious differences in fatigue behaviors between the PH (with a cold rolling deformation degree of 40%) and the WQ Hadfield steels. Transient hardening followed by cyclic stability behavior occurred in the PH Hadfield steel under cyclic loading, whereas cyclic softening behavior was barely observed. The fatigue life of the PH Hadfield steel was higher than that of the WQ Hadfield steel at relatively low strain amplitudes, while a contrary result was obtained at relatively high strain amplitudes. At low strain amplitudes, the deformation twins induced in the PH Hadfield steel could enhance the multiplication and slip process of dislocations, which actually improved the deformation uniformity. The long-range motion of dislocations was intensified at high strain amplitudes. However, the dislocation motion was also blocked by twin boundaries. As a result, the interactions between dislocations and deformation twins enhanced, finally causing severe dislocation accumulation. These two effects of deformation twins on dislocation motion eventually resulted in different low-cycle fatigue behaviors of the PH Hadfield steel.

  5. Low temperature gaseous surface hardening of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2010-01-01

    The present contribution gives an overview of some of the technological aspects of low temperature thermochemical treatment of stainless steel. Examples of low temperature gaseous nitriding, carburising and nitrocarburising of stainless steel are presented and discussed. In particular......, the morphology, microstructure and characteristics of so-called expanite “layers” on stainless steel are addressed....

  6. Mechanical properties of metastable austenitic steels, strengthened by hydroextruction and structural hardening

    International Nuclear Information System (INIS)

    Beresnev, B.I.; Georgieva, I.Ya.; Eshchenko, R.N.; Teplov, V.A.

    1981-01-01

    Different regimes of complex strengthening of steels of Fe-Ni-Mo-C system by phase hardening and plastic deformation by hydroextrusion are investigated. It is stated that the degree of strengthening depends on consequence of strengthening operations. Plastic deformation by hydroextrusion of steels stre--ngthened by phase hardening ensures increase of strength (Δσsub(0.2)=500 MPa) at high plasticity (delta=25%). Maximal values of strength properties can be achieved if hydroextrusion is conducted before and after thansverse α→γ-transformation [ru

  7. Laser Welding of Coated Press-hardened Steel 22MnB5

    Science.gov (United States)

    Siltanen, Jukka; Minkkinen, Ari; Järn, Sanna

    The press-hardening process is widely used for steels that are used in the automotive industry. Using ultra-high-strength steels enables car manufacturers to build lighter, stronger, and safer vehicles at a reduced cost and generating lower CO2 emissions. In the study, laser welding properties of the coated hot stamped steel 22BMn5 were studied. A constant 900 °C temperature was used to heat the steel plates, and two different furnace times were used in the press-hardening, being 300 and 740 seconds. Some of the plates were shot blasted to see the influence of the partly removed oxide layer on the laser welding and quality. The welding set-up, welding, and testing of the weld specimens complied with the automotive testing code SEP 1220.

  8. Effect of bainitic transformation on bake hardening in TRIP assisted steel

    Energy Technology Data Exchange (ETDEWEB)

    Das, S., E-mail: sourav.das@tatasteel.com [Research and Development, Tata Steel Limited, Jamshedpur (India); Timokhina, I. [Centre for Material and Fibre Innovation/Science and Technology, Deakin University (Australia); Singh, S.B. [Metallurgical and Materials Engineering, IIT Kharagpur (India); Pereloma, E. [BlueScope Steel Metallurgy Centre, University of Wollongong (Australia); Mohanty, O.N. [RSB Metaltech, RSB Group, Jamshedpur (India)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer Bainitic transformation in TRIP-assisted steel can lead to a very good bake hardening response as demonstrated by other researchers also. Black-Right-Pointing-Pointer No extra deformation is needed. Dislocations can be generated in situ during the transformation itself. Black-Right-Pointing-Pointer Detail characterisation and theoretical treatments showed bainite plates are sufficiently enriched with extra carbon atoms which can migrate and lock the dislocations. - Abstract: Bake hardening is a phenomenon where freshly generated dislocations get pinned down by the migrating carbon atoms under the influence of temperature employed in paint baking shop. Experimentally, a minimal 2% deformation is given to generate such new dislocations. On the other hand, after bainitic transformation, steel contains a large number of dislocations as well as excess carbon atoms in bainite, a combination of which is capable of producing bake hardening effect. In the current analysis, one grade of transformation induced plasticity aided steel was chosen to study the effect of isothermal bainitic transformation on subsequent bake hardening response, without giving any deformation assuming that the previous treatment would have generated sufficient dislocations which could be pinned down by the migrating carbon atoms under the influence of thermal treatment of the bake hardening process. The final microstructure was characterised by many techniques, using Thermo-Calc, optical microscopy, XRD analysis and 3-DAP. A good agreement was observed amongst all the techniques employed.

  9. Effect of bainitic transformation on bake hardening in TRIP assisted steel

    International Nuclear Information System (INIS)

    Das, S.; Timokhina, I.; Singh, S.B.; Pereloma, E.; Mohanty, O.N.

    2012-01-01

    Highlights: ► Bainitic transformation in TRIP-assisted steel can lead to a very good bake hardening response as demonstrated by other researchers also. ► No extra deformation is needed. Dislocations can be generated in situ during the transformation itself. ► Detail characterisation and theoretical treatments showed bainite plates are sufficiently enriched with extra carbon atoms which can migrate and lock the dislocations. - Abstract: Bake hardening is a phenomenon where freshly generated dislocations get pinned down by the migrating carbon atoms under the influence of temperature employed in paint baking shop. Experimentally, a minimal 2% deformation is given to generate such new dislocations. On the other hand, after bainitic transformation, steel contains a large number of dislocations as well as excess carbon atoms in bainite, a combination of which is capable of producing bake hardening effect. In the current analysis, one grade of transformation induced plasticity aided steel was chosen to study the effect of isothermal bainitic transformation on subsequent bake hardening response, without giving any deformation assuming that the previous treatment would have generated sufficient dislocations which could be pinned down by the migrating carbon atoms under the influence of thermal treatment of the bake hardening process. The final microstructure was characterised by many techniques, using Thermo-Calc, optical microscopy, XRD analysis and 3-DAP. A good agreement was observed amongst all the techniques employed.

  10. Numerical predicting of the structure and stresses state in hardened element made of tool steel

    Directory of Open Access Journals (Sweden)

    A. Bokota

    2008-03-01

    Full Text Available The paper presents numerical model of thcrmal phcnomcna, phasc transformation and mcchanical phcnomcna associated with hardeningof carbon tool steel. Model for evaluation or fractions OF phases and their kinetics bascd on continuous heating diagram (CHT andcontinuous cooling diagram (CCT. The stresses generated during hardening were assumed to rcsult from ~hermal load. stntcturaI plasticdeformations and transformation plasricity. Thc hardened material was assumed to be elastic-plastic, and in ordcr to mark plastic strains the non-isothermal plastic law of flow with the isotropic hardening and condition plasticity of Huber-Misses were used. TherrnophysicaI values of mechanical phenomena dependent on bo~hth e phase composition and temperature. In the numerical example thc simulated estimation of the phasc Fraction and strcss distributions in the hardened axisimmetrical elemcnt was performed.

  11. Induction hardening of tool steel for heavily loaded aircraft engine components

    Directory of Open Access Journals (Sweden)

    Rokicki P.

    2017-03-01

    Full Text Available Induction hardening is an innovative process allowing modification of the materials surface with more effective, cheaper and more reproducible way to compare with conventional hardening methods used in the aerospace industry. Unfortunately, high requirements and strict regulation concerning this branch of the industry force deep research allowing to obtain results that would be used for numerical modelling of the process. Only by this way one is able to start the industrial application of the process. The main scope of presented paper are results concerning investigation of microstructure evolution of tool steel after single-frequency induction hardening process. The specimens that aim in representing final industrial products (as heavily loaded gears, were heat- -treated with induction method and subjected to metallographic preparation, after which complex microstructure investigation was performed. The results obtained within the research will be a basis for numerical modelling of the process of induction hardening with potential to be introduced for the aviation industrial components.

  12. Effects of solute elements on irradiation hardening and microstructural evolution in low alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Fujii, Katsuhiko, E-mail: fujiik@inss.co.jp [Institute of Nuclear Safety System Inc., 64 Sata, Mihama 919-1205 (Japan); Ohkubo, Tadakatsu, E-mail: OHKUBO.Tadakatsu@nims.go.jp [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Fukuya, Koji, E-mail: fukuya@inss.co.jp [Institute of Nuclear Safety System Inc., 64 Sata, Mihama 919-1205 (Japan)

    2011-10-01

    The effects of the elements Mn, Ni, Si and Cu on irradiation hardening and microstructural evolution in low alloy steels were investigated in ion irradiation experiments using five kinds of alloys prepared by removing Mn, Ni and Si from, and adding 0.05 wt.%Cu to, the base alloy (Fe-1.5Mn-0.5Ni-0.25Si). The alloy without Mn showed less hardening and the alloys without Ni or Si showed more hardening. The addition of Cu had hardly any influence on hardening. These facts indicated that Mn enhanced hardening and that Ni and Si had some synergetic effects. The formation of solute clusters was not confirmed by atom probe (AP) analysis, whereas small dislocation loops were identified by TEM observation. The difference in hardening between the alloys with and without Mn was qualitatively consistent with loop formation. However, microstructural components that were not detected by the AP and TEM were assumed to explain the hardening level quantitatively.

  13. Study of radiation hardening in reactor pressure vessel steels

    International Nuclear Information System (INIS)

    Nogiwa, Kimihiro; Nishimura, Akihiko

    2008-01-01

    In order to investigate the dependence of hardening on copper precipitate diameter and density, in-situ transmission electron microscopy (TEM) observations during tensile tests of dislocation gliding through copper rich-precipitates in thermally aged and neutron irradiated Fe-Cu alloys were performed. The obstacle strength has been estimated from the critical bow-out angle, φ, of dislocations. The obstacle distance on the dislocation line measured from in-situ TEM observations were compared with number density and diameter measured by 3D-AP (three dimensional atom probe) and TEM observation. A comparison is made between hardening estimation based on the critical bowing angles and those obtained from conventional tensile tests. (author)

  14. Microstructural evolution and strain hardening behavior of the cold-drawn austenitic stainless steels

    International Nuclear Information System (INIS)

    Choi, Jeom Yong; Jin, Won

    1998-01-01

    The strain induced α ' -martensite formation and the strain hardening behavior of metastable austenitic stainless steel during cold drawing have been investigated. The strain induced α ' -martensite nucleates mainly at the intersection of the mechanical twins rather than ε-martensite. It could be explained by the increase of stacking fault energy which arises from the heat generated during high speed drawing and, for AISI 304/Cu, the additional effect of Cu additions. The strain hardening behavior of austenitic stainless steel is strongly related to the microstructural evolution accompanied by strain induced α ' -martensite. The work hardening rates of cold-drawn 304 increased with increasing interstitial element(C,N) contents which affect the strength of the strain induced α ' -martensite

  15. Modification of Grange-Kiefer Approach for Determination of Hardenability in Eutectoid Steel

    Science.gov (United States)

    Sushanthi, Neethi; Maity, Joydeep

    2014-12-01

    In this research work, an independent mathematical modeling approach has been adopted for determination of the hardenability of steels. In this model, at first, cooling curves were generated by solving transient heat transfer equation through discretization with pure explicit finite difference scheme coupled with MATLAB-based programming considering variable thermo-physical properties of 1080 steel. Thereafter, a new fundamental approach is proposed for obtaining CCT noses as a function of volume fraction transformed through modification of Grange-Kiefer approach. The cooling curves were solved against 50 pct transformation nose of CCT diagram in order to predict hardening behavior of 1080 steel in terms of hardenability parameters (Grossmann critical diameter, D C; and ideal critical diameter, D I) and the variation of the unhardened core diameter ( D u) to diameter of steel bar ( D) ratio with diameter of the steel bar ( D). The experiments were also performed to ascertain actual D C value of 1080 steel for still water quenching. The D C value obtained by the developed model was found to match the experimental D C value with only 3 pct deviation. Therefore, the model developed in the present work can be used for direct determination of D I, D C and D u without resorting to any rigorous experimentation.

  16. Effect of ferrite-martensite interface morphology on bake hardening response of DP590 steel

    International Nuclear Information System (INIS)

    Chakraborty, Arnab; Adhikary, Manashi; Venugopalan, T.; Singh, Virender; Nanda, Tarun; Kumar, B. Ravi

    2016-01-01

    The effect of martensite spatial distribution and its interface morphology on the bake hardening characteristics of a dual phase steel was investigated. In one case, typical industrial continuous annealing line parameters were employed to anneal a 67% cold rolled steel to obtain a dual phase microstructure. In the other case, a modified annealing process with changed initial heating rates and peak annealing temperature was employed. The processed specimens were further tensile pre-strained within 1–5% strain range followed by a bake hardening treatment at 170 °C for 20 min. It was observed that industrial continuous annealing line processed specimen showed a peak of about 70 MPa in bake-hardening index at 2% pre-strain level. At higher pre-strain values a gradual drop in bake-hardening index was observed. On the contrary, modified annealing process showed near uniform bake-hardening response at all pre-strain levels and a decrease could be noted only above 4% pre-strain. The evolving microstructure at each stage of annealing process and after bake-hardening treatment was studied using field emission scanning electron microscope. The microstructure analysis distinctly revealed differences in martensite spatial distribution and interface morphologies between each annealing processes employed. The modified process showed predominant formation of martensite within the ferrite grains with serrated lath martensite interfaces. This nature of the martensite was considered responsible for the observed improvement in the bake-hardening response. Furthermore, along with improved bake-hardening response negligible loss in tensile ductility was also noted. This behaviour was correlated with delayed micro-crack initiation at martensite interface due to serrated nature.

  17. Constitutive modeling of quench-hardenable boron steel with tailored properties

    NARCIS (Netherlands)

    Eller, Tom K.; Greve, Lars; Anders, Michael T.; Medricky, Miloslav; Hatscher, Ansgar; Meinders, Timo; van den Boogaard, Ton; Volk, W.

    2013-01-01

    In this work, a material model is presented that predicts the crash-relevant constitutive behavior of quench-hardenable boron steel 22MnB5 as function of material hardness. Three sets of sheets of 22MnB5 are heat treated such that their as-treated microstructures are close to fully martensitic,

  18. Strain hardening of cold-rolled lean-alloyed metastable ferritic-austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Papula, Suvi [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland); Anttila, Severi [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland); Talonen, Juho [Outokumpu Oyj, P.O. Box 245, FI-00181 Helsinki (Finland); Sarikka, Teemu; Virkkunen, Iikka; Hänninen, Hannu [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland)

    2016-11-20

    Mechanical properties and strain hardening of two pilot-scale lean-alloyed ferritic-austenitic stainless steels having metastable austenite phase, present at 0.50 and 0.30 volume fractions, have been studied by means of tensile testing and nanoindentation. These ferritic-austenitic stainless steels have high strain-hardening capacity, due to the metastable austenite phase, which leads to an improved uniform elongation and higher tensile strength in comparison with most commercial lean duplex stainless steels. According to the results, even as low as 0.30 volume fraction of austenite seems efficient for achieving nearly 40% elongation. The austenite phase is initially the harder phase, and exhibits more strain hardening than the ferrite phase. The rate of strain hardening and the evolution of the martensite phase were found to depend on the loading direction: both are higher when strained in the rolling direction as compared to the transverse direction. Based on the mechanical testing, characterization of the microstructure by optical/electron microscopy, magnetic balance measurements and EBSD texture analysis, this anisotropy in mechanical properties of the cold-rolled metastable ferritic-austenitic stainless steels can be explained by the elongated dual-phase microstructure, fiber reinforcement effect of the harder austenite phase and the presence and interplay of rolling textures in the two phases.

  19. Interstitial Hardening of Stainless Steel for Enhanced Corrosion Resistance for Naval Applications

    Science.gov (United States)

    2017-03-01

    smoothness of the final polish. All of the specimens were treated with the same acetylene-based carburizing recipe : 16 hat 450 oc in 0.05 liters/minute...novel low temperature (< 500 Celsius) interstitial hardening process for stainless steels for impellers, fasteners and other marine items. Although

  20. Precipitation-hardening stainless steel bars, shapes, and forgings (ASME SA-564 with additional requirements)

    International Nuclear Information System (INIS)

    1975-05-01

    A standard prescribing requirements for precipitation-hardening stainless steel bars, shapes, and forgings (ASME SA-564 with additional requirements) for nuclear and associated applications is presented. This standard supersedes RDT M 7-6T, dated January 1974. (U.S.)

  1. Tool breakage detection from 2D workpiece profile using vision method

    International Nuclear Information System (INIS)

    Lee, W K; Ratnam, M M; Ahmad, Z A

    2016-01-01

    In-process tool breakage monitoring can significantly save cost and prevent damages to machine tool. In this paper, a machine vision approach was employed to detect the tool fracture in commercial aluminium oxide ceramic cutting tool during turning of AISI 52100 hardened steel. The contour of the workpiece profile was captured with the aid of backlighting during turning using a high-resolution DSLR camera with a shutter speed of 1/4000 s. The surface profile of the workpiece was extracted to sub-pixel accuracy using the invariant moment method. The effect of fracture in ceramic cutting tools on the surface profile signature of the machined workpiece using autocorrelation was studied. Fracture in the aluminum oxide ceramic tool was found to cause the peaks of autocorrelation function of the workpiece profile to decrease rapidly as the lag distance increased. The envelope of the peaks of the autocorrelation function was observed to deviate significantly from one another at different workpiece angles when the tool has fractured due to the continuous fracture of ceramic cutting insert during machining. (paper)

  2. In-situ neutron diffraction study on work-hardening behavior in a ferrite-martensite dual phase steel

    OpenAIRE

    Morooka, Satoshi; Sato, Naoko; Ojima, Mayumi; Harjo, Stefanus; Adachi, Yoshitaka; Tomota, Yo; Umezawa, Osamu

    2011-01-01

    Strength and work-hardening in steels have been discussed from the viewpoint of heterogeneous deformation. In-situ neutron diffraction techniques made clear that the misfit strains between grains accompanied with the grain-scaled internal stress (intergranular stress). In the dual phase steel, the intergranular stress was superposed on phase stress. Both long-range internal stress and short-range one like forest dislocation hardening may cause the resistance for dislocation motion in the steels.

  3. Strain hardening rate sensitivity and strain rate sensitivity in TWIP steels

    Energy Technology Data Exchange (ETDEWEB)

    Bintu, Alexandra [TEMA, Department of Mechanical Engineering, University of Aveiro, Campus Universitário de Santiago, 3810-193 (Portugal); Vincze, Gabriela, E-mail: gvincze@ua.pt [TEMA, Department of Mechanical Engineering, University of Aveiro, Campus Universitário de Santiago, 3810-193 (Portugal); Picu, Catalin R. [Department of Mechanical, Aerospace and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180 (United States); Lopes, Augusto B. [CICECO, Department of Materials and Ceramic Engineering, University of Aveiro, Campus Universitário de Santiago, 3810-193 (Portugal); Grácio, Jose J. [TEMA, Department of Mechanical Engineering, University of Aveiro, Campus Universitário de Santiago, 3810-193 (Portugal); Barlat, Frederic [Materials Mechanics Laboratory, Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

    2015-04-01

    TWIP steels are materials with very high strength and exceptional strain hardening capability, parameters leading to large energy absorption before failure. However, TWIP steels also exhibit reduced (often negative) strain rate sensitivity (SRS) which limits the post-necking deformation. In this study we demonstrate for an austenitic TWIP steel with 18% Mn a strong dependence of the twinning rate on the strain rate, which results in negative strain hardening rate sensitivity (SHRS). The instantaneous component of SHRS is large and negative, while its transient is close to zero. The SRS is observed to decrease with strain, becoming negative for larger strains. Direct observations of the strain rate dependence of the twinning rate are made using electron microscopy and electron backscatter diffraction, which substantiate the proposed mechanism for the observed negative SHRS.

  4. Strain hardening rate sensitivity and strain rate sensitivity in TWIP steels

    International Nuclear Information System (INIS)

    Bintu, Alexandra; Vincze, Gabriela; Picu, Catalin R.; Lopes, Augusto B.; Grácio, Jose J.; Barlat, Frederic

    2015-01-01

    TWIP steels are materials with very high strength and exceptional strain hardening capability, parameters leading to large energy absorption before failure. However, TWIP steels also exhibit reduced (often negative) strain rate sensitivity (SRS) which limits the post-necking deformation. In this study we demonstrate for an austenitic TWIP steel with 18% Mn a strong dependence of the twinning rate on the strain rate, which results in negative strain hardening rate sensitivity (SHRS). The instantaneous component of SHRS is large and negative, while its transient is close to zero. The SRS is observed to decrease with strain, becoming negative for larger strains. Direct observations of the strain rate dependence of the twinning rate are made using electron microscopy and electron backscatter diffraction, which substantiate the proposed mechanism for the observed negative SHRS

  5. Hardening of Fe-Cr-Mn steels cold plastic working

    International Nuclear Information System (INIS)

    Malinov, L.S.; Konop-Lyashko, V.I.; Nikoporets, N.M.

    1983-01-01

    The dependence is established between the level of proper-- ties obtained after cold plastic working and development of martensite transformations when loading in Fe-Cr-Mn steels containing 0.1-0.5% C, 13% Cr, 8-12% Mn, as well as in a number of complex alloyed steels. It is shown that the highest level of mechanical properties can be obtained after cold plastic working only in steels with definite austenite stability. Cold plastic working can both activize and stabilize austenite relatively to martensite formation during loading. The first thing is found when under the effect of preliminary cold working dislocation splitting takes place, as well as the formation of a small amount of E-phase and martensite. The second thing manifests itself when under the effect of cold working performed above Md (Md<20 deg C) cell dislocation structure is formed and dislocation pinning takes place

  6. Effect of hardening on the crack growth rate of austenitic stainless steels in primary PWR conditions

    International Nuclear Information System (INIS)

    Castano, M.L.; Garcia, M.S.; Diego, G. de; Gomez-Briceno, D.; Francia, L.

    2002-01-01

    Intergranular cracking of non-sensitized materials, found in light water reactor (LWR) components exposed to neutron radiation, has been attributed to Irradiation Assisted Stress Corrosion Cracking (IASCC). Cracking of baffle former bolts, fabricated of AISI-316L and AISI-347, have been reported in some Europeans and US PWR plants. Examinations of removed bolts indicate the intergranular cracking characteristics can be associated with IASCC phenomena. Neutron radiation produce critical modifications of the microstructure and microchemical of stainless steels such hardening due to irradiation and Radiation Induce Segregation (RIS) at grain boundaries, among others. Chromium depletion at grain boundary due to RIS seems to justify the intergranular cracking of irradiated materials, both in plant and in lab tests, at high electrochemical corrosion potential (BWR-NWC environments), but it is not enough to explain cracking at low corrosion potential (BWR-HWC and PWR environments). In these latter conditions, hardening is considered a possible additional mechanism to explain the behavior of irradiated material. Radiation Hardening can be simulated in non irradiated material by mechanical deformation. Although some differences exists in the types of defects produced by radiation and mechanical deformation, it is accepted that the study of the stress corrosion behavior of unirradiated austenitic steels with different hardening levels would contribute to the understanding of IASCC mechanism. In order to evaluate the influence of hardening on the stress corrosion susceptibility of austenitic steels, crack growth rate tests with 316L and 347 stainless steels with nominal yield strengths from 500 to 900 MPa, produced by cold work are being carried out at 340 deg C in PWR conditions. Preliminary results indicate that crack propagation was obtained in the 316Lss and 347ss cold worked, even with a yield strength of 550 MPa. (authors)

  7. Hardening of ODS ferritic steels under irradiation with high-energy heavy ions

    Science.gov (United States)

    Ding, Z. N.; Zhang, C. H.; Yang, Y. T.; Song, Y.; Kimura, A.; Jang, J.

    2017-09-01

    Influence of the nanoscale oxide particles on mechanical properties and irradiation resistance of oxide-dispersion-strengthened (ODS) ferritic steels is of critical importance for the use of the material in fuel cladding or blanket components in advanced nuclear reactors. In the present work, impact of structures of oxide dispersoids on the irradiation hardening of ODS ferritic steels was studied. Specimens of three high-Cr ODS ferritic steels containing oxide dispersoids with different number density and average size were irradiated with high-energy Ni ions at about -50 °C. The energy of the incident Ni ions was varied from 12.73 MeV to 357.86 MeV by using an energy degrader at the terminal so that a plateau of atomic displacement damage (∼0.8 dpa) was produced from the near surface to a depth of 24 μm in the specimens. A nanoindentor (in constant stiffness mode with a diamond Berkovich indenter) and a Vickers micro-hardness tester were used to measure the hardeness of the specimens. The Nix-Gao model taking account of the indentation size effect (ISE) was used to fit the hardness data. It is observed that the soft substrate effect (SSE) can be diminished substantially in the irradiated specimens due to the thick damaged regions produced by the Ni ions. A linear correlation between the nano-hardeness and the micro-hardness was found. It is observed that a higher number density of oxide dispersoids with a smaller average diameter corresponds to an increased resistance to irradiation hardening, which can be ascribed to the increased sink strength of oxides/matrix interfaces to point defects. The rate equation approach and the conventional hardening model were used to analyze the influence of defect clusters on irradiation hardening in ODS ferritic steels. The numerical estimates show that the hardening caused by the interstitial type dislocation loops follows a similar trend with the experiment data.

  8. Electrical conductivity and magnetic permeability measurement of case hardened steels

    Science.gov (United States)

    Tian, Yong

    2015-03-01

    For case carburized steels, electrical conductivity and magnetic permeability profiles are needed to develop model-based case depth characterization techniques for the purpose of nondestructive quality control. To obtain fast and accurate measurement of these material properties, four-point potential drop approaches are applied on circular-shaped discs cut from steel rings with different case depths. First, a direct current potential drop (DCPD) approach is applied to measure electrical conductivity. Subsequently, an alternating current potential drop (ACPD) approach is used to measure magnetic permeability. Practical issues in measurement design and implementation are discussed. Depth profiles of electrical conductivity and magnetic permeability are reported.

  9. Elastic limit and microplastic response of hardened steels

    Energy Technology Data Exchange (ETDEWEB)

    Zaccone, M.A. (McDonnell Douglas Aerospace Co., St. Louis, MO (United States)); Krauss, G. (Colorado School of Mines, Golden, CO (United States). Dept. of Metallurgical and Materials Engineering)

    1993-10-01

    Tempered martensite-retained austenite microstructures were produced by direct quenching a series of 41XX medium carbon steels, direct quenching and reheating a series of five 0.8C-Cr-Ni-Mo steels and intercritically austenitizing at various temperatures, and quenching a SAE 52100 steel. All specimens were tempered either at 150 C or at 200 C. Specimens were subjected to compression and tension testing in the microstrain regime to determine the elastic limits and microplastic response of the microstructures. The retained austenite and matrix carbon content of the intercritically austenized specimens were measured by X-ray diffraction and Mossbauer spectroscopy. The elastic limit of the microstructures decreases with increasing amounts of retained austenite. Refining of the austenite distribution increases the elastic limit. Low elastic limits are mainly due to low flow stresses in the austenite and not internal stresses. The elastic limit correlates with the largest austenite free-mean path by a Hall-Petch type equation. The elastic limit increases with decreasing intercritical austenitizing temperature in the SAE 52100 due to a lower carbon content in the matrix reducing the retained austenite levels and retained carbides that refine grain size and, therefore, the austenite distribution in quenched specimens. In the microplastic region, the strain is accommodated by successively smaller austenite regions until the flow strength matches that of the martensite. Reheating and quenching refines the microstructure and renders the austenite unstable in the microplastic regime, causing transformation of the austenite to martensite by a strain-induced mechanism. The transformation of austenite to martensite occurs by a stress-assisted mechanism in medium carbon steels. The low elastic limits in medium carbon steels were due to the inability of the strain from the stress-assisted transformation to balance the plastic strain accumulated in the austenite.

  10. Behavior of surface residual stress in explosion hardened high manganese austenitic cast steel due to repeated impact loads

    International Nuclear Information System (INIS)

    Oda, Akira; Miyagawa, Hideaki

    1985-01-01

    Explosion hardened high manganese austenitic cast steel is being tried for rail crossing recently. From the previous studies, it became clear that high tensile residual stress was generated in the hardened surface layer by explosion and microcracks were observed. In this study, therefore, the behavior of surface residual stress in explosion hardened steel due to repeated impact loads was examined and compared with those of the original and shot peened steels. The results obtained are summarized as follows: (1) In the initial stage of the repetition of impact, high tensile surface residual stress in explosion hardened steel decreased rapidly with the repetition of impact, while those of the original and shot peened steels increased rapidly. This difference was attributed to the difference in depth of the work hardened layer in three testing materials. (2) Beyond 20 impacts the residual stress of three test specimens decreased gradually, and at more than 2000 impacts the compressive stress of about 500 MPa was produced regardless of the histories of working of testing materials. (3) The linear law in the second stage of residual stress fading was applicable to this case, and the range of the linear relationship was related to the depth of the work hardened layer of testing material. (4) From the changes in half-value breadth and peak intensity of diffraction X-ray, it was supposed that a peculiar microscopic strain exists in explosion hardened steel. (author)

  11. A detailed investigation of the strain hardening response of aluminum alloyed Hadfield steel

    Science.gov (United States)

    Canadinc, Demircan

    The unusual strain hardening response exhibited by Hadfield steel single and polycrystals under tensile loading was investigated. Hadfield steel, which deforms plastically through the competing mechanisms slip and twinning, was alloyed with aluminum in order to suppress twinning and study the role of slip only. To avoid complications due to a grained structure, only single crystals of the aluminum alloyed Hadfield steel were considered at the initial stage of the current study. As a result of alloying with aluminum, twinning was suppressed; however a significant increase in the strain hardening response was also present. A detailed microstructural analysis showed the presence of high-density dislocation walls that evolve in volume fraction due to plastic deformation and interaction with slip systems. The very high strain hardening rates exhibited by the aluminum alloyed Hadfield steel single crystals was attributed to the blockage of glide dislocations by the high-density dislocation walls. A crystal plasticity model was proposed, that accounts for the volume fraction evolution and rotation of the dense dislocation walls, as well as their interaction with the active slip systems. The novelty of the model lies in the simplicity of the constitutive equations that define the strain hardening, and the fact that it is based on experimental data regarding the microstructure. The success of the model was tested by its application to different crystallographic orientations, and finally the polycrystals of the aluminum alloyed Hadfield steel. Meanwhile, the capability of the model to predict texture was also observed through the rotation of the loading axis in single crystals. The ability of the model to capture the polycrystalline deformation response provides a venue for its utilization in other alloys that exhibit dislocation sheet structures.

  12. Influence of boron on strain hardening behaviour and ductility of low carbon hot rolled steel

    International Nuclear Information System (INIS)

    Deva, Anjana; Jha, B.K.; Mishra, N.S.

    2011-01-01

    Highlights: → Unique feature of low strain hardening exponent (n) with high total elongation has been discussed in industrially produced low carbon boron containing steel. → n has been correlated with the micro structural changes occurring during deformation of steel. → This feature of low n and high % elongation has potential for higher cold reducibility. → The work is being reported for the first time on industrially produced low carbon boron containing steel. - Abstract: The beneficial effect of boron on mechanical properties of low carbon Al-killed steel has been reported in recent past. However, the effect of boron on strain hardening exponent (n) and ductility has not been fully understood. This aspect has been discussed in present work. The results of mill trials with reference to n and ductility with boron added steel are compared to those for commercial grade. The lowering of 'n' with increased total elongation in boron bearing steel has been related to the microstructural evolution as a result of boron addition.

  13. Strain hardening by dynamic slip band refinement in a high-Mn lightweight steel

    International Nuclear Information System (INIS)

    Welsch, E.; Ponge, D.; Hafez Haghighat, S.M.; Sandlöbes, S.; Choi, P.; Herbig, M.; Zaefferer, S.; Raabe, D.

    2016-01-01

    The strain hardening mechanism of a high-Mn lightweight steel (Fe-30.4Mn-8Al-1.2C (wt%)) is investigated by electron channeling contrast imaging (ECCI) and transmission electron microscopy (TEM). The alloy is characterized by a constant high strain hardening rate accompanied by high strength and high ductility (ultimate tensile strength: 900 MPa, elongation to fracture: 68%). Deformation microstructures at different strain levels are studied in order to reveal and quantify the governing structural parameters at micro- and nanometer scales. As the material deforms mainly by planar dislocation slip causing the formation of slip bands, we quantitatively study the evolution of the slip band spacing during straining. The flow stress is calculated from the slip band spacing on the basis of the passing stress. The good agreement between the calculated values and the tensile test data shows dynamic slip band refinement as the main strain hardening mechanism, enabling the excellent mechanical properties. This novel strain hardening mechanism is based on the passing stress acting between co-planar slip bands in contrast to earlier attempts to explain the strain hardening in high-Mn lightweight steels that are based on grain subdivision by microbands. We discuss in detail the formation of the finely distributed slip bands and the gradual reduction of the spacing between them, leading to constantly high strain hardening. TEM investigations of the precipitation state in the as-quenched state show finely dispersed atomically ordered clusters (size < 2 nm). The influence of these zones on planar slip is discussed.

  14. The effect of initial microstructure on the final properties of press hardened 22MnB5 steels

    Energy Technology Data Exchange (ETDEWEB)

    Järvinen, Henri, E-mail: henri.jarvinen@tut.fi [Department of Materials Science, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Isakov, Matti; Nyyssönen, Tuomo [Department of Materials Science, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Järvenpää, Martti [SSAB Europe Oy, Harvialantie 420, FI-13300 Hämeenlinna (Finland); Peura, Pasi [Department of Materials Science, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland)

    2016-10-31

    This paper addresses the relationship between initial microstructure and final properties of press hardened 22MnB5 steels. Four commercial 22MnB5 steels having different initial microstructures were investigated. An experimental press hardening equipment with a flat-die was used to investigate material behavior in the direct press hardening process. Two austenitizing treatments, 450 s and 180 s at 900 °C, were examined. Microstructural characterization with optical and scanning electron microscopes revealed a mixture of martensite and auto-tempered martensite after press hardening. Electron backscatter diffraction data of the transformed martensite was used to reconstruct grain boundary maps of parent austenite. Grain sizes of parent austenite (mean linear intercept) were measured for each material. In addition to microstructural evaluation, quasistatic and high strain rate tensile tests at strain rates of 5×10{sup −4} s{sup −1} and 400 s{sup −1}, respectively, were performed for press hardened samples. The results show that strength and uniform elongation depend on the initial microstructure of the 22MnB5 steel, when parameters typical to the direct press hardening process are used. Parent austenite grain size was shown to influence the morphology of the transformed martensite, which in turn affects the strength and uniform elongation after press hardening. The tensile properties of the press hardened materials are almost strain rate independent in the studied strain rate range. The obtained results can be used to optimize the properties of 22MnB5 steels in the direct press hardening process. In addition, the here revealed connection between the parent austenite grain size and final steel properties should be taken into account in the development of new press hardening steel grades for automotive industry.

  15. The effect of initial microstructure on the final properties of press hardened 22MnB5 steels

    International Nuclear Information System (INIS)

    Järvinen, Henri; Isakov, Matti; Nyyssönen, Tuomo; Järvenpää, Martti; Peura, Pasi

    2016-01-01

    This paper addresses the relationship between initial microstructure and final properties of press hardened 22MnB5 steels. Four commercial 22MnB5 steels having different initial microstructures were investigated. An experimental press hardening equipment with a flat-die was used to investigate material behavior in the direct press hardening process. Two austenitizing treatments, 450 s and 180 s at 900 °C, were examined. Microstructural characterization with optical and scanning electron microscopes revealed a mixture of martensite and auto-tempered martensite after press hardening. Electron backscatter diffraction data of the transformed martensite was used to reconstruct grain boundary maps of parent austenite. Grain sizes of parent austenite (mean linear intercept) were measured for each material. In addition to microstructural evaluation, quasistatic and high strain rate tensile tests at strain rates of 5×10 −4 s −1 and 400 s −1 , respectively, were performed for press hardened samples. The results show that strength and uniform elongation depend on the initial microstructure of the 22MnB5 steel, when parameters typical to the direct press hardening process are used. Parent austenite grain size was shown to influence the morphology of the transformed martensite, which in turn affects the strength and uniform elongation after press hardening. The tensile properties of the press hardened materials are almost strain rate independent in the studied strain rate range. The obtained results can be used to optimize the properties of 22MnB5 steels in the direct press hardening process. In addition, the here revealed connection between the parent austenite grain size and final steel properties should be taken into account in the development of new press hardening steel grades for automotive industry.

  16. Microstructure and grain size effects on irradiation hardening of low carbon steel for reactor tanks

    Energy Technology Data Exchange (ETDEWEB)

    Milasin, N [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Serbia and Montenegro)

    1964-05-15

    Irradiation hardening of steel for reactor pressure vessels has been studied extensively during the past few years. A great number of experimental results concerning the behaviour of these steels in the radiation field and several review papers (1,2) have been published. Most of the papers deal with the effects of specific metallurgical factors or irradiation conditions (temperature, flux) on irradiation hardening and embrittlement. In addition, a number of experiments are performed to give evidence on the mechanism of irradiation hardening of these steels. However, this mechanism is still unknown due to the complexity of steel as a system. Among different methods used in radiation damage studies, the changes of mechanical properties have been mainly investigated. By using Hall-Petch's empirical relation, {sigma}{sub y}={sigma}{sub i}+k{sub y} d{sup -1/2} between lower yield stress, {sigma}{sub y}, and grain size, 2d, the information about the effect of irradiation on the parameters {sigma}{sub i} and k{sub y} is obtained. Taking as a base interpretation of {sigma}{sub i} and k{sub y} given by Petch and his co-workers it has been concluded that radiation does not change the stress to start slip but that it increase the friction that opposes the passage of free dislocations across a slip plane. In attempting to apply Hall-Petch's relation to one unirradiated ferritic steel with a carbon content higher than 0.15% some difficulties were encountered. The results obtained indicate that the influence of grain size can not be isolated from other factors introduced by the treatments used to produce different grain sizes. This paper deals with a similar problem in the case of irradiated steel. The results obtained give the changes of the mechanical properties of steel in neutron irradiation field as a function of microstructure and grain size. In addition, the mechanical properties of irradiated steel are measured after annealing at 150 deg C and 450 deg C. On the basis of

  17. Microstructure and grain size effects on irradiation hardening of low carbon steel for reactor tanks

    International Nuclear Information System (INIS)

    Milasin, N.

    1964-05-01

    Irradiation hardening of steel for reactor pressure vessels has been studied extensively during the past few years. A great number of experimental results concerning the behaviour of these steels in the radiation field and several review papers (1,2) have been published. Most of the papers deal with the effects of specific metallurgical factors or irradiation conditions (temperature, flux) on irradiation hardening and embrittlement. In addition, a number of experiments are performed to give evidence on the mechanism of irradiation hardening of these steels. However, this mechanism is still unknown due to the complexity of steel as a system. Among different methods used in radiation damage studies, the changes of mechanical properties have been mainly investigated. By using Hall-Petch's empirical relation, σ y =σ i +k y d -1/2 between lower yield stress, σ y , and grain size, 2d, the information about the effect of irradiation on the parameters σ i and k y is obtained. Taking as a base interpretation of σ i and k y given by Petch and his co-workers it has been concluded that radiation does not change the stress to start slip but that it increase the friction that opposes the passage of free dislocations across a slip plane. In attempting to apply Hall-Petch's relation to one unirradiated ferritic steel with a carbon content higher than 0.15% some difficulties were encountered. The results obtained indicate that the influence of grain size can not be isolated from other factors introduced by the treatments used to produce different grain sizes. This paper deals with a similar problem in the case of irradiated steel. The results obtained give the changes of the mechanical properties of steel in neutron irradiation field as a function of microstructure and grain size. In addition, the mechanical properties of irradiated steel are measured after annealing at 150 deg C and 450 deg C. On the basis of the experimental results obtained the relative microstructure and

  18. Bake hardening of ultra-fine grained low carbon steel produced by constrained groove pressing

    International Nuclear Information System (INIS)

    Alihosseini, H.; Dehghani, K.

    2012-01-01

    Highlights: ► BH of UFG low carbon steel sheets was studied. ► Three passes of CGP are used for producing of UFG sheets. ► Maximum BH was achieved to the UFG specimen pre-strained 8% by baking at 250 °C. - Abstract: In the present work, the bake hardening of ultra-fine grained low carbon steel was compared with that of its coarse-grain counterpart. The ultra-fine grained sheets were produced by applying three passes of constrained groove pressing resulting the grains of 260–270 nm. The microstructure of ultra-fine grain specimens were characterized using electron back-scatter diffraction technique. Then, the bake hardenability of ultra-fine grain and coarse-grain samples were compared by pre-straining to 4, 6 and 8% followed by baking at 150 °C and 250 °C for 20 min. The results show that in case of baking at 250 °C, there was an increase about 108%, 93%, and 72% in the bake hardening for 4%, 6% and 8% pre-strain, respectively. As for baking at 150 °C, these values were 170%, 168%, and 100%, respectively for 4%, 6% and 8% pre-strain. The maximum in bake hardenability (103 MPa) and final yield stress (563 MPa) were pertaining to the ultra-fine grain specimen pre-strained 8% followed by baking at 250 °C.

  19. On the grain boundary hardening in a B-bearing 304 austenitic stainless steel

    International Nuclear Information System (INIS)

    Yao, X.X.

    1999-01-01

    The precipitates, (Cr,Fe) 23 (C,B) 6 carbides and (Cr,Fe) 2 B borides, formed along the grain boundaries in a 304 austenitic stainless steel containing boron of 33 ppm after solution treatment at 1100 C for 1 h followed by isothermal ageing for 0.5 h at temperatures ranging from 750 to 1050 C have been identified. The influence of these precipitates on the grain boundary hardening has been investigated by means of micro-Vickers hardness measurements. It is found that the degree of grain boundary hardening below 900 C decreases, while it increases above 900 C with increasing ageing temperature. The dissolution of (Cr,Fe) 23 (C,B) 6 carbides and the precipitation of (Cr,Fe) 2 B borides are associated with the changes of grain boundary hardening in this B-bearing 304 austenitic stainless steel between 750 and 1100 C. The non-equilibrium boron segregation enhances the grain boundary hardening when the ageing temperature is above 900 C. (orig.)

  20. Hardening and microstructural evolution of A533b steels irradiated with Fe ions and electrons

    Energy Technology Data Exchange (ETDEWEB)

    Watanabe, H., E-mail: watanabe@riam.kyushu-u.ac.jp [Research Institute for Applied Mechanics, Kyushu University, 6-1, Kasuga-kouenn, Kasugashi, Fukuoka, 816-8580 (Japan); Arase, S. [Interdisciplinary Graduate School of Kyushu University, 6-1, Kasuga-kouenn, Kasugashi, Fukuoka, 816-8580 (Japan); Yamamoto, T.; Wells, P. [Dept. Chemical Engineering, UCSB Engineering II, RM3357, Santa Barbara, CA, 93106-5080 (United States); Onishi, T. [Interdisciplinary Graduate School of Kyushu University, 6-1, Kasuga-kouenn, Kasugashi, Fukuoka, 816-8580 (Japan); Odette, G.R. [Dept. Chemical Engineering, UCSB Engineering II, RM3357, Santa Barbara, CA, 93106-5080 (United States)

    2016-04-01

    Radiation hardening and embrittlement of A533B steels is heavily dependent on the Cu content. In this study, to investigate the effect of copper on the microstructural evolution of these materials, A533B steels with different Cu levels were irradiated with 2.4 MeV Fe ions and 1.0 MeV electrons. Ion irradiation was performed from room temperature (RT) to 350 °C with doses up to 1 dpa. At RT and 290 °C, low dose (<0.1 dpa) hardening trend corresponded with ΔH ∝ (dpa){sup n}, with n initially approximately 0.5 and consistent with a barrier hardening mechanism, but saturating at ≈0.1 dpa. At higher dose levels, the radiation-induced hardening exhibited a strong Cu content dependence at 290 °C, but not at 350 °C. Electron irradiation using high-voltage electron microscopy revealed the growth of interstitial-type dislocation loops and enrichment of Ni, Mn, and Si in the vicinities of pre-existing dislocations at doses for which the radiation-induced hardness due to ion irradiation was prominent.

  1. Characterization and Strain-Hardening Behavior of Friction Stir-Welded Ferritic Stainless Steel

    Science.gov (United States)

    Sharma, Gaurav; Dwivedi, Dheerendra Kumar; Jain, Pramod Kumar

    2017-12-01

    In this study, friction stir-welded joint of 3-mm-thick plates of 409 ferritic stainless steel (FSS) was characterized in light of microstructure, x-ray diffraction analysis, hardness, tensile strength, ductility, corrosion and work hardening properties. The FSW joint made of ferritic stainless steel comprises of three distinct regions including the base metal. In stir zone highly refined ferrite grains with martensite and some carbide precipitates at the grain boundaries were observed. X-ray diffraction analysis also revealed precipitation of Cr23C6 and martensite formation in heat-affected zone and stir zone. In tensile testing of the transverse weld samples, the failure eventuated within the gauge length of the specimen from the base metal region having tensile properties overmatched to the as-received base metal. The tensile strength and elongation of the longitudinal (all weld) sample were found to be 1014 MPa and 9.47%, respectively. However, in potentiodynamic polarization test, the corrosion current density of the stir zone was highest among all the three zones. The strain-hardening exponent for base metal, transverse and longitudinal (all weld) weld samples was calculated using various equations. Both the transverse and longitudinal weld samples exhibited higher strain-hardening exponents as compared to the as-received base metal. In Kocks-Mecking plots for the base metal and weld samples at least two stages of strain hardening were observed.

  2. Mechanism of Secondary Hardening in Rapid Tempering of Dual-Phase Steel

    Science.gov (United States)

    Saha, Dulal Chandra; Nayak, Sashank S.; Biro, Elliot; Gerlich, Adrian P.; Zhou, Y.

    2014-12-01

    Dual-phase steel with ferrite-martensite-bainite microstructure exhibited secondary hardening in the subcritical heat affected zone during fiber laser welding. Rapid isothermal tempering conducted in a Gleeble simulator also indicated occurrence of secondary hardening at 773 K (500 °C), as confirmed by plotting the tempered hardness against the Holloman-Jaffe parameter. Isothermally tempered specimens were characterized by analytic transmission electron microscopy and high-angle annular dark-field imaging. The cementite (Fe3C) and TiC located in the bainite phase of DP steel decomposed upon rapid tempering to form needle-shaped Mo2C (aspect ratio ranging from 10 to 25) and plate-shaped M4C3 carbides giving rise to secondary hardening. Precipitation of these thermodynamically stable and coherent carbides promoted the hardening phenomenon. However, complex carbides were only seen in the tempered bainite and were not detected in the tempered martensite. The martensite phase decomposed into ferrite and spherical Fe3C, and interlath-retained austenite decomposed into ferrite and elongated carbide.

  3. Hardening behavior and texture evolution of TWIP steel during strain path change

    International Nuclear Information System (INIS)

    Wen, W; Borodachenkova, M; Pereira, A; Barlat, F; Gracio, J

    2015-01-01

    Polycrystal materials exhibit large changes in the flow stress and hardening behavior during the strain path change. Such changes are related with the crystallographic texture anisotropy and the rearrangement of dislocation structure during the pre-loading. These effects have been captured by a dislocation hardening model embedded in the visco-plastic selfconsistent (VPSC) model. In this work, the texture evolution and mechanical behavior of TWIP steel during the strain path change are investigated. The experimental studies are carried out on rolled TWIP steel sheet. The mechanical responses are obtained under tensile tests along rolling direction, followed by tension along the directions with 0° and 90° from the pre-loading direction. The simulated results of strain-stress curves and the texture evolution are in good agreement with the experimental data. (paper)

  4. Effect of pre-hardening on the lifetime of type 304L austenitic stainless steels

    International Nuclear Information System (INIS)

    Kpodekon, C.

    2010-01-01

    This study deals with the effect of the loading history on the cyclic behavior and the fatigue life of two kinds (THYSSEN and CLI) of 304L stainless steel at room temperature. The experiments have been performed using two specimens' categories. The first one (virgin) has been submitted to only classical fatigue tests while in the second category, prior to the fatigue test, the specimen is subjected to a pre-hardening process under either monotonic or cyclic strain control. Cyclic softening followed by cyclic hardening are observed for the virgin specimens while only cyclic softening is exhibited by the pre-hardened specimens. The obtained results show that fatigue life is strongly influenced by the pre-hardening: it seems beneficial under stress control but detrimental under strain control, even in the presence of a compressive mean stress. The results are discussed regarding the cyclic evolution of the elastic modulus as well as the isotropic and kinematic parts of the strain hardening, and strain energy density per cycle, in different configurations: with or without prehardening,stress or strain control. (author)

  5. Nature of strain aging stages in bake hardening steel for automotive application

    International Nuclear Information System (INIS)

    Vasilyev, Alexander A.; Lee, Hu-Chul; Kuzmin, Nikolay L.

    2008-01-01

    Strain aging behavior of industrially produced ultra low carbon bake hardening (BH) steel for automotive application was investigated. The aging process was studied by the dynamic Young's modulus and amplitude-independent dislocation internal friction measurements with acoustic methods. Analysis of the revealed strain aging stages was carried out and has resulted in the conclusion that formation of interstitial atoms atmospheres on the dislocations is accompanied and substantially affected by the dissolution of their grain boundary segregations

  6. Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of two commercial austenitic stainless steels: AISI 304 and EN 1.4369. The materials were plastically deformed to different equivalent strains by uniaxial...... demonstrate that a case of expanded austenite develops and that, in particular, strain-induced martensite has a large influence on the nitrided zone....

  7. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    International Nuclear Information System (INIS)

    Aouafi, A.; Bouvier, S.; Gasperini, M.; Lemoine, X.; Bouaziz, O.

    2007-01-01

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour

  8. Strain hardening and plastic instability properties of austenitic stainless steels after proton and neutron irradiation

    International Nuclear Information System (INIS)

    Byun, T.S.; Farrell, K.; Lee, E.H.; Hunn, J.D.; Mansur, L.K.

    2001-01-01

    Strain hardening and plastic instability properties were analyzed for EC316LN, HTUPS316, and AL6XN austenitic stainless steels after combined 800 MeV proton and spallation neutron irradiation to doses up to 10.7 dpa. The steels retained good strain-hardening rates after irradiation, which resulted in significant uniform strains. It was found that the instability stress, the stress at the onset of necking, had little dependence on the irradiation dose. Tensile fracture stress and strain were calculated from the stress-strain curve data and were used to estimate fracture toughness using an existing model. The doses to plastic instability and fracture, the accumulated doses at which the yield stress reaches instability stress or fracture stress, were predicted by extrapolation of the yield stress, instability stress, and fracture stress to higher dose. The EC316LN alloy required the highest doses for plastic instability and fracture. Plastic deformation mechanisms are discussed in relation to the strain-hardening properties of the austenitic stainless steels

  9. Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels

    Directory of Open Access Journals (Sweden)

    Fritz Klocke

    2011-01-01

    Full Text Available In this experimental study, the cutting performance of ball-end mills in high-speed dry-hard milling of powder metallurgical steels was investigated. The cutting performance of the milling tools was mainly evaluated in terms of cutting length, tool wear, and cutting forces. Two different types of hardened steels were machined, the cold working steel HS 4-2-4 PM (K490 Microclean/66 HRC and the high speed steel HS 6-5-3 PM (S790 Microclean/64 HRC. The milling tests were performed at effective cutting speeds of 225, 300, and 400 m/min with a four fluted solid carbide ball-end mill (0 = 6, TiAlN coating. It was observed that by means of analytically optimised chipping parameters and increased cutting speed, the tool life can be drastically enhanced. Further, in machining the harder material HS 4-2-4 PM, the tool life is up to three times in regard to the less harder material HS 6-5-3 PM. Thus, it can be assumed that not only the hardness of the material to be machined plays a vital role for the high-speed dry-hard cutting performance, but also the microstructure and thermal characteristics of the investigated powder metallurgical steels in their hardened state.

  10. Tribological behaviour of line hardening of steel U13A with Nd: TAG laser

    International Nuclear Information System (INIS)

    Sagaro, R.; Ceballos, J. S.; Mascarell, J.; Blanco, A.

    1999-01-01

    To diminish wear in tribological systems is frequently to harden locally the load carrying areas, which are subjected to wear. A Nd: YAG laser was for the improvement of hardness and wear resistance of steel U13A. The friction and wear characteristics of steel U13A in sliding contact against steel 65MN4 under unlubricated conditions were evaluated for conventional treatments and after laser irradiation. In addition the transformations occurring during laser treatments and the influence of laser parameters for quenching on tribological characteristics are presented. The experimental work indicates that wear resistance of steel U13A (AISI W 112) is several times higher then that for conventional heat treatments

  11. Characterization of the work hardening structure of austenitic steels by X-ray diffraction. Application to the determination of work hardening gradients and the study of recovery

    International Nuclear Information System (INIS)

    Cadalbert, Robert; Baron, J.L.

    1977-01-01

    A method has been developed to determine quantitatively the work hardening of austenitic steels by measurement of the broadening of X-ray diffraction lines. This simple, rapid, accurate and sensible method enables to determine work hardening variations in the thickness of a material. The complete automation of the measurement cycle using a small computer enables to carry out numerous determinations and to process data with accuracy. The unit developed is well adapted to the testing of metallic materials. It is also possible with this method to study the evolution of work hardening in a metal as a function of heat treatments. For instance, the determination of the recovery curves of the crystal lattice in austenitic steels allows to investigate the influence of additions (Mo, Ti) on the recovery kinetics [fr

  12. Irradiation hardening of Mod.9Cr-1Mo steel

    International Nuclear Information System (INIS)

    Ryu, Woo-Seog; Kim, Sung-Ho; Choo, Kee-Nam; Kim, Do-Sik

    2009-01-01

    An irradiation test of Mod.9Cr-1Mo steel was carried out in the OR5 test hole of HANARO of a 30 MW thermal power at 390±10degC up to a fast neutron fluence of 4.4x10 19 (n/cm 2 ) (E > 1.0 MeV). The dpa of the irradiated specimens was evaluated to be 0.034 - 0.07. Tensile and impact tests of the irradiated Mod.9Cr-1Mo were done in the hot cell of the IMEF. The change of the tensile strength by irradiation was similar to the change of the yield strength. The increase of the yield and tensile strengths was up to 18% and 10% respectively. The elongation reduction of the weldment was up to 65%. (author)

  13. The maraging steel corrosion properties with hardening of different kinds after double aging

    Directory of Open Access Journals (Sweden)

    L. V. Tarasenko

    2014-01-01

    Full Text Available The paper proposes to use high-strength corrosion-resistant maraging steels, which were developed for aircraft industry instead of carbon steel with coating to improve operation properties of the forcemeasuring resilient member in electronic strain-gauge balance.It examines the possibility to apply the martensitic-aging steels of Fe-Cr-Ni-Mo-Ti (ЭП678 and Fe-Cr-Ni-Mo-Cu-Nb (ЭП817 alloying systems. It was shown, that a traditional heat strain-hardening treatment including hardening and overageing of this steels provides combination of durability viscosity and corrosion- resistance, but at the same time it increases nonelastic effects and lowers the limit of elasticity because of reversing austenite formation. In this connection, it was proposed to use hardening with double aging i.e. main and low-temperature aging with no austenite formation as heat strainhardening treatment of steels for force-measuring resilient member. The goal of this work was to study the influence of double aging on the structure and properties of ЭП678 (06Х14Н6Д2МБТ and ЭП817 (03Х111Н10М2Т steels.The modes of double aging for ЭП817 steel were conformed to 4500С + 400 0С and 475 0С+ 400 0С, for ЭП678 steel – 530 0С + 500 0С. The structure and properties of hardened steels after main and double aging were compared.Metallographic analysis of samples after electrolytic etching was conducted with Leitz Metallovert microscope while the CamScan 4DV raster electronic microscope was used for Microroentgen-spectral analysis. The quantity of austenite was controlled with computerized setting DRON-4, the hardness was measured with ТК-2М instrument, corrosion-resistance was estimated with polarized curves, which were taken using a П-5848 potentiostat.The conducted research has shown, that double aging causes the additional hardening of steels due to disintegration of martensite and formation of dispersed Cu – corpuscles in ЭП817 steel and of Ni3Ti

  14. Strain hardening behavior and microstructural evolution during plastic deformation of dual phase, non-grain oriented electrical and AISI 304 steels

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Guilherme Corrêa; Gonzalez, Berenice Mendonça; Arruda Santos, Leandro de, E-mail: leandro.arruda@demet.ufmg.br

    2017-01-27

    Strain hardening behavior and microstructural evolution of non-grain oriented electrical, dual phase, and AISI 304 steels, subjected to uniaxial tensile tests, were investigated in this study. Tensile tests were performed at room temperature and the strain hardening behavior of the steels was characterized by three different parameters: modified Crussard–Jaoul stages, strain hardening rate and instantaneous strain hardening exponent. Optical microscopic analysis, X-ray diffraction measurements, phase quantification by Rietveld refinement and hardness tests were also carried out in order to correlate the microstructural and mechanical responses to plastic deformation. Distinct strain hardening stages were observed in the steels in terms of the instantaneous strain hardening exponent and the strain hardening rate. The dual phase and non-grain oriented steels exhibited a two-stage strain hardening behavior while the AISI 304 steel displayed multiple stages, resulting in a more complex strain hardening behavior. The dual phase steels showed a high work hardening capacity in stage 1, which was gradually reduced in stage 2. On the other hand, the AISI 304 steel showed high strain hardening capacity, which continued to increase up to the tensile strength. This is a consequence of its additional strain hardening mechanism, based on a strain-induced martensitic transformation, as shown by the X-ray diffraction and optical microscopic analyses.

  15. Surface hardening of 30CrMnSiA steel using continuous electron beam

    Science.gov (United States)

    Fu, Yulei; Hu, Jing; Shen, Xianfeng; Wang, Yingying; Zhao, Wansheng

    2017-11-01

    30CrMnSiA high strength low alloy (HSLA) carbon structural steel is typically applied in equipment manufacturing and aerospace industries. In this work, the effects of continuous electron beam treatment on the surface hardening and microstructure modifications of 30CrMnSiA are investigated experimentally via a multi-purpose electron beam machine Pro-beam system. Micro hardness value in the electron beam treated area shows a double to triple increase, from 208 HV0.2 on the base metal to 520 HV0.2 on the irradiated area, while the surface roughness is relatively unchanged. Surface hardening parameters and mechanisms are clarified by investigation of the microstructural modification and the phase transformation both pre and post irradiation. The base metal is composed of ferrite and troostite. After continuous electron beam irradiation, the micro structure of the electron beam hardened area is composed of acicular lower bainite, feathered upper bainite and part of lath martensite. The optimal input energy density for 30CrMnSiA steel in this study is of 2.5 kJ/cm2 to attain the proper hardened depth and peak hardness without the surface quality deterioration. When the input irradiation energy exceeds 2.5 kJ/cm2 the convective mixing of the melted zone will become dominant. In the area with convective mixing, the cooling rate is relatively lower, thus the micro hardness is lower. The surface quality will deteriorate. Chemical composition and surface roughness pre and post electron beam treatment are also compared. The technology discussed give a picture of the potential of electron beam surface treatment for improving service life and reliability of the 30CrMnSiA steel.

  16. Effects of initial microstructure and helium production on radiation hardening in F82H Steels

    Energy Technology Data Exchange (ETDEWEB)

    Okubo, N.; Wakai, E.; Takada, F.; Jitsukawa, S. [Japan Atomic Energy Agency, Naga-gun, Ibaraki-ken (Japan); Katoh, Y. [Oak Ridge Noational Laboratory, TN (United States)

    2007-07-01

    Full text of publication follows: Fission neutron irradiation to steels doped with isotope boron-10 is frequently conducted to study effects of the helium production on mechanical properties. The intrinsic mechanical properties of F82H steels could have been changed due to the boron doping. Recently, we reported that co-doping with boron and nitrogen to F82H (F82H+B+N) improved the mechanical properties of F82H doped only with boron. The mechanical properties of F82H+B+N are successfully comparable with the non-doped F82H before irradiation. In order to evaluate the effects of initial microstructure and helium production on radiation hardening, F82H and F82H+B+N were irradiate d Specimens used in this study were standard F82H martensitic steels, F82H steels doped with 60 mass ppm {sup 10}B and 200 ppm N (F82H+10B+N) and F82H steels doped with 60 mass ppm {sup 11}B and 200 ppm N (F82H+11B+N). Initial microstructures were changed by tempering conditions, and the tempering temperatures were at 700, 750 and 780 deg. C. Irradiation was performed at nominally 250 deg. C to 2 dpa in JMTR. Tensile properties were measured for the specimens before and after irradiation. Change of yield stress due to the irradiation in the F82H+11B+N steels depended strongly on the initial microstructure and hardness before irradiation. The radiation hardening due to helium production in the F82H+10B+N steels was less than 60 MPa in these experiments. Size of dimple in the fracture surface of specimen with helium production was larger than that with non-helium production. (authors)

  17. Microstructural and Mechanical Study of Press Hardening of Thick Boron Steel Sheet

    Science.gov (United States)

    Pujante, J.; Garcia-Llamas, E.; Golling, S.; Casellas, D.

    2017-09-01

    Press hardening has become a staple in the production of automotive safety components, due to the combination of high mechanical properties and form complexity it offers. However, the use of press hardened components has not spread to the truck industry despite the advantages it confers, namely affordable weight reduction without the use of exotic materials, would be extremely attractive for this sector. The main reason for this is that application of press hardened components in trucks implies adapting the process to the manufacture of thick sheet metal. This introduces an additional layer of complexity, mainly due to the thermal gradients inside the material resulting in though-thickness differences in austenitization and cooling, potentially resulting in complex microstructure and gradient of mechanical properties. This work presents a preliminary study on the press hardening of thick boron steel sheet. First of all, the evolution of the sheet metal during austenitization is studied by means of dilatometry tests and by analysing the effect of furnace dwell time on grain size. Afterwards, material cooled using different cooling strategies, and therefore different effective cooling rates, is studied in terms of microstructure and mechanical properties. Initial results from finite element simulation are compared to experimental results, focusing on the phase composition in through thickness direction. Results show that industrial-equivalent cooling conditions do not lead to gradient microstructures, even in extreme scenarios involving asymmetrical cooling.

  18. Decarburisation Effect on Hardened Strip Steel Fastening Components

    Directory of Open Access Journals (Sweden)

    Karli JAASON

    2016-05-01

    Full Text Available Heat treatment is widely used for high reliability fastening components such as buckles and brackets. The current study focuses on mass production of safety components which are fineblanked from sheet metal, austempered and chromium electroplated. Electroplating together with stamping defects may lead to unexpected brittle failure of the component. It is widely known that during austenitisation, decarburisation could avoid brittle failure and, therefore, slight decarburisation is recommended. There is little information how much mass production is influenced by decarburisation and where the limits are. The current study has two goals. The first one focuses on the extent of decarburisation effect on the part properties, and the second aims to find the optimum furnace setting for the product type used in the study. Also, it is necessary to choose a reliable decarburisation control method for austempered components. The effect on material grades was analyzed by using three steel alloys with carbon content of 0.37 wt.%, 0.47 wt.% and 0.62 wt.%. The specimens were austempered to hardness 45 – 51 HRC under endothermic protective atmosphere. To gain different decarburisation levels, two gas set-ups were used. Infrared gas analyzer was used to measure CO and CO2 content in the furnace gas. Three characteristics of the specimens were evaluated: hardness, rupture strength and brittleness. The depth of the decarburisation was determined by three different approaches according to standard EN ISO 3887. Based on the results, the spectrographic method is the most reliable for determining the depth of decarburisation. This study reveals that higher surface decarburisation has a positive effect on the ductility and no effect on the rupture strength of the component. The material with carbon content of 0.62 wt.% is the most sensitive to decarburisation. During mass production, the inaccuracy of hardness measuring raises which results in the inaccuracy of

  19. Multiple regression analysis of Jominy hardenability data for boron treated steels

    International Nuclear Information System (INIS)

    Komenda, J.; Sandstroem, R.; Tukiainen, M.

    1997-01-01

    The relations between chemical composition and their hardenability of boron treated steels have been investigated using a multiple regression analysis method. A linear model of regression was chosen. The free boron content that is effective for the hardenability was calculated using a model proposed by Jansson. The regression analysis for 1261 steel heats provided equations that were statistically significant at the 95% level. All heats met the specification according to the nordic countries producers classification. The variation in chemical composition explained typically 80 to 90% of the variation in the hardenability. In the regression analysis elements which did not significantly contribute to the calculated hardness according to the F test were eliminated. Carbon, silicon, manganese, phosphorus and chromium were of importance at all Jominy distances, nickel, vanadium, boron and nitrogen at distances above 6 mm. After the regression analysis it was demonstrated that very few outliers were present in the data set, i.e. data points outside four times the standard deviation. The model has successfully been used in industrial practice replacing some of the necessary Jominy tests. (orig.)

  20. Embrittlement of irradiated ferritic/martensitic steels in the absence of irradiation hardening

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L. [Oak Ridge Noational Laboratory, TN (United States); Shiba, K. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Sokolov, M. [Oak Ridge National Laboratory, Materials Science and Technology Div., TN (United States)

    2007-07-01

    Full text of publication follows: Neutron irradiation of 9-12% Cr ferritic/martensitic steels below 425-450 deg. C produces microstructural defects that cause an increase in yield stress and ultimate tensile strength. This irradiation hardening causes embrittlement, which is observed in Charpy impact and toughness tests as an increase in ductile-brittle transition temperature (DBTT). Based on observations that show little change in strength in these steels irradiated above 425-450 deg. C, the general conclusion has been that no embrittlement occurs above this irradiation-hardening temperature regime. In a recent study of F82H steel irradiated at 300, 380, and 500 deg. C, irradiation hardening-an increase in yield stress-was observed in tensile specimens irradiated at the two lower temperatures, but no change was observed for the specimens irradiated at 500 deg. C. As expected, an increase in DBTT occurred for the Charpy specimens irradiated at 300 and 380 deg. C. However, there was an unexpected increase in the DBTT of the specimens irradiated at 500 deg. C. The observed embrittlement was attributed to the irradiation-accelerated precipitation of Laves phase. This conclusion was based on results from a detailed thermal aging study of F82H, in which tensile and Charpy specimens were aged at 500, 550, 600, and 650 deg. C to 30,000 h. These studies indicated that there was a decrease in yield stress at the two highest temperatures and essentially no change at the two lowest temperatures. Despite the strength decrease or no change, the DBTT increased for Charpy specimens irradiated at all four temperatures. Precipitates were extracted from thermally aged specimens, and the amount of precipitate was correlated with the increase in transition temperature. Laves phase was identified in the extracted precipitates by X-ray diffraction. Earlier studies on conventional elevated-temperature steels also showed embrittlement effects above the irradiation-hardening temperature

  1. Experimental investigation into effect of cutting parameters on surface integrity of hardened tool steel

    Science.gov (United States)

    Bashir, K.; Alkali, A. U.; Elmunafi, M. H. S.; Yusof, N. M.

    2018-04-01

    Recent trend in turning hardened materials have gained popularity because of its immense machinability benefits. However, several machining processes like thermal assisted machining and cryogenic machining have reveal superior machinability benefits over conventional dry turning of hardened materials. Various engineering materials have been studied. However, investigations on AISI O1 tool steel have not been widely reported. In this paper, surface finish and surface integrity dominant when hard turning AISI O1 tool steel is analysed. The study is focused on the performance of wiper coated ceramic tool with respect to surface roughness and surface integrity of hardened tool steel. Hard turned tool steel was machined at varying cutting speed of 100, 155 and 210 m/min and feed rate of 0.05, 0.125 and 0.20mm/rev. The depth of cut of 0.2mm was maintained constant throughout the machining trials. Machining was conducted using dry turning on 200E-axis CNC lathe. The experimental study revealed that the surface finish is relatively superior at higher cutting speed of 210m/min. The surface finish increases when cutting speed increases whereas surface finish is generally better at lower feed rate of 0.05mm/rev. The experimental study conducted have revealed that phenomena such as work piece vibration due to poor or improper mounting on the spindle also contributed to higher surface roughness value of 0.66Ra during turning at 0.2mm/rev. Traces of white layer was observed when viewed with optical microscope which shows evidence of cutting effects on the turned work material at feed rate of 0.2 rev/min

  2. Deep Drawing Simulation Of High And Ultrahigh Strength Steels Under Consideration Of Anisotropic Hardening

    International Nuclear Information System (INIS)

    Roll, Karl; Faust, Alexander; Kessler, Lutz

    2007-01-01

    In today's sheet metal forming simulation, most attention is paid to yield loci functions, which describe the anisotropy of the material in yielding. The coefficients, defining the shape of the yield locus in these functions are usually fitted at a certain level of plastic work and are then valid for the whole range of plastic deformation. Modern high and ultrahigh strength steels, especially those with induced plasticity, may often exhibit only a very small anisotropy in yielding, but a severe anisotropy in work hardening for different loading conditions. This behavior can not be described by fitting the yield locus at a specific value of plastic deformation. An approach to take into account the anisotropic hardening of sheet metals is to provide different yield curves for several loading conditions and expand the yield locus dependent on the current form of load. By doing this, one can use a comparatively simple yield locus, like that of Hill from 1948, because all anisotropy is given by the different hardening curves. For the commercial FEM code LS DYNA the material model MATFEM Generalized Yield is available as a user subroutine, which supports this approach. In this paper, forming simulation results of different yield loci are compared with experimental results. The simulations were carried out in LS-DYNA with the Barlat 89 and 2000 yield loci and isotropic hardening and with the GenYld model combining a Hill 48 yield locus and anisotropic hardening. The deep drawing experiments were conducted on a hydraulic press, measuring binder and punch forces. The deformation of the sheet was measured by optical grid analysis. A comparison of the simulated and measured plastic strains shows that using a model including anisotropic hardening can produce better results than the usage of a complex yield locus but isotropic hardening for the examined materials. This might be interesting for e.g. spring back simulations. By combining a simple yield locus with anisotropic

  3. Precipitation hardening of a FeMnC TWIP steel by vanadium carbides

    International Nuclear Information System (INIS)

    Chateau, J P; Dumay, A; Jacques, A; Allain, S

    2010-01-01

    A fine precipitation of spherical vanadium carbides is obtained in a Fe22Mn0.6C base steel during the final recrystallisation heat treatment. Precipitates formed in recrystallised grains have a cube-cube orientation relation with the matrix, confirmed by Moire patterns observed in TEM. The theoretical size for loss of coherency is below the nm, much lower than the precipitates' size. Deformation contrasts were observed around the precipitates and their residual coherency was measured. It was shown to decrease when the carbides' size increases, to vanish above 30 nm. The net increase of the yield stress was estimated to be 140 MPa. Precipitation hardening by vanadium carbides do not alter the strain hardening rate by TWIP effect, as they do not seem to act as obstacles for the propagation of microtwins.

  4. Precipitation hardening in a 12%Cr-9%Ni-4%Mo-2%Cu stainless steel

    International Nuclear Information System (INIS)

    Haettestrand, Mats; Nilsson, Jan-Olof; Stiller, Krystyna; Liu Ping; Andersson, Marcus

    2004-01-01

    A combination of complementary techniques including one-dimensional and three-dimensional atom probe, energy-filtered transmission electron microscopy and conventional transmission electron microscopy has been used to assess the precipitation reactions at 475 deg. C in a 12%Cr-9%Ni-4%Mo-2%Cu precipitation hardening stainless steel. The continuous hardening up to at least 1000 h of ageing was attributed to a sequence of precipitation reactions involving nickel-rich precipitates nucleating at copper clusters followed by molybdenum-rich quasicrystalline precipitates and nickel-rich precipitates of type L1 0 . An estimate of the relative contributions to the strength increment during tempering based on measurements of particle densities was performed. Nickel-rich precipitates were found to play the most important role up to about 40 h of ageing after which the effect of quasicrystalline particles became increasingly important

  5. Microhardness technique for determination of radiation hardening in austenitic stainless steel using

    International Nuclear Information System (INIS)

    Hofman, A.

    1995-01-01

    The use of microhardness technique to determine the radiation hardening has been studied. Microhardness measurements have been conducted on austenitic stainless steel 0H18N10T irradiated up to 2·10 23 nm -2 . It was determined that the increase in microhardness varies directly with the measured increase in the 0,2% offret yield strength and has been found that microhardness technique may be an effective tool to measurements of radiation induced hardening. Based on the results and Cahoon's relation that σ 0,2 (MPa)=3,27HV(0,1) n method for evaluating the yield stress σ 0,2 by microhardness technique is analyzed. 14 refs., 3 figs., 3 tabs

  6. Numerical model of phase transformation of steel C80U during hardening

    Directory of Open Access Journals (Sweden)

    T. Domański

    2007-12-01

    Full Text Available The article concerns numerical modelling of the phase transformations in solid state hardening of tool steel C80U. The transformations were assumed: initial structure – austenite, austenite – perlite, bainite and austenite – martensite. Model for evaluation of fractions of phases and their kinetics based on continuous heating diagram (CHT and continuous cooling diagram (CCT. The dilatometric tests on the simulator of thermal cycles were performed. The results of dilatometric tests were compared with the results of the test numerical simulations. In this way the derived models for evaluating phase content and kinetics of transformations in heating and cooling processes were verified. The results of numerical simulations confirm correctness of the algorithm that were worked out. In the numerical example the simulated estimation of the phase fraction in the hardened axisimmetrical element was performed.

  7. Properties of Fresh and Hardened High Strength Steel Fibres Reinforced Self-Compacted Concrete

    Directory of Open Access Journals (Sweden)

    Saad Ali Al-Ta'an

    2016-10-01

    Full Text Available Fresh and hardened properties of high strength steel fibrous self-compacted concrete were studied in this investigation. One reference high strength self-compacted concrete mix is used, with five percent (by weight of cement silica fume and eight percent of the cement replaced by limestone powder. Three steel fibres percentages by volume of concrete are used (0.4, 0.8, and 1.2. The used steel fibres were a shelled Harex type with irregular cross-section, equivalent diameter of 0.9278 mm, and 32 mm long. Super plasticizer was used to improve the workability and flow ability of the mixes. The test results showed that the presence of steel fibres decrease the flow ability, and increase the time of spreading, segregation, and passing ability of the fresh concrete. For the fibres percentages used, the fresh properties were within the recommended specifications for the self-compacted concrete. The test results showed an early strength development rate more than that for plain normal concrete due to the presence of the fine materials. As for normal concrete, the test results showed also that the increase in the splitting strength is more than the increase in the compressive strength due to the presence of the steel fibres. The brittle mode of failure of the plain unreinforced specimens changed to a ductile one due to the presence of the steel fibres.

  8. Microalloying in case hardening steels - a challenge for the lean production of gears

    Energy Technology Data Exchange (ETDEWEB)

    Trute, S.; Bleck, W. [RWTH Aachen (Germany). Dept. of Ferrous Metallurgy; Hippenstiel, F. [Edelstahlwerke Buderus AG, Wetzlar (Germany); Klinkenberg, C. [Niobium Products Company GmbH, Duesseldorf (Germany)

    2005-07-01

    Case hardening steels cover a dominant fraction of engineering steel production. Particularly with recent developments in automotive power train elements, where good hardenability, high tensile strength, high fatigue strength and high impact resistance are required. With a share of up to 40% the material and the heat treatment process take a main part of the overall manufacturing costs. Production costs can be reduced by shortening the overall process time from the melting to the finishing. New developments in carburising technology with an increased carburising temperature offer the possibility of time and cost reduction. Simultaneously a precise grain size control during austenitising is required. A homogenous former austenite grain size distribution results in a more uniform performance of the mechanical properties. This paper summarizes the results of recent research regarding the demands on steels for a high temperature carburising process. The possibility to prevent undesired grain growth by increasing the grain coarsening temperature using microalloying elements as well as the impact on the production process is discussed. (orig.)

  9. Process parameter optimization based on principal components analysis during machining of hardened steel

    Directory of Open Access Journals (Sweden)

    Suryakant B. Chandgude

    2015-09-01

    Full Text Available The optimum selection of process parameters has played an important role for improving the surface finish, minimizing tool wear, increasing material removal rate and reducing machining time of any machining process. In this paper, optimum parameters while machining AISI D2 hardened steel using solid carbide TiAlN coated end mill has been investigated. For optimization of process parameters along with multiple quality characteristics, principal components analysis method has been adopted in this work. The confirmation experiments have revealed that to improve performance of cutting; principal components analysis method would be a useful tool.

  10. The sub-zero Celsius treatment of precipitation hardenable semi-austenitic stainless steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Hansen, Mikkel Fougt; Somers, Marcel A. J.

    2015-01-01

    A precipitation hardenable semi-austenitic stainless steel AISI 632 grade was austenitized according to industrial specifications and thereafter subjected to isothermal treatment at sub-zero Celsius temperatures. During treatment, austenite transformed to martensite. The isothermal austenite-to-martensite...... treatment. Magnetometry showed that the additional thermal step in boiling nitrogen yields a minor increment of the fraction of martensite, but has a noteworthy accelerating effect on the transformation kinetics, which more pronounced when the isothermal holding is performed at a higher temperature. Data...... is interpreted in terms of instantaneous nucleation of martensite during cooling followed by time dependent growth during isothermal holding....

  11. Influence of plastic deformation on low temperature surface hardening of stainless steel by gaseous nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...... analysis, reflected light microscopy and microhardness indentation. The results demonstrate that a case of expanded austenite develops and that, in particular, the presence of strain-induced martensite in the initial (deformed) microstructure has a large influence on the nitrided zone....

  12. Hardness depth profiling of case hardened steels using a three-dimensional photothermal technique

    International Nuclear Information System (INIS)

    Qu Hong; Wang Chinhua; Guo Xinxin; Mandelis, Andreas

    2010-01-01

    A method of retrieving thermophysical depth profiles of continuously inhomogeneous materials is presented both theoretically and experimentally using the three-dimensional (3-D) photothermal radiometry. A 3-D theoretical model suitable for characterizing solids with arbitrary continuously varying thermophysical property depth profiles and finite (collimated or focused) laser beam spotsize is developed. A numerical fitting algorithm to retrieve the thermophysical profile was demonstrated with three case hardened steel samples. The reconstructed thermal conductivity depth profiles were found to be well anti-correlated with microhardness profiles obtained with the conventional indenter method.

  13. Hardening Embrittlement and Non-Hardening Embrittlement of Welding-Heat-Affected Zones in a Cr-Mo Low Alloy Steel

    Directory of Open Access Journals (Sweden)

    Yu Zhao

    2018-06-01

    Full Text Available The embrittlement of heat affected zones (HAZs resulting from the welding of a P-doped 2.25Cr-1Mo steel was studied by the analysis of the fracture appearance transition temperatures (FATTs of the HAZs simulated under a heat input of 45 kJ/cm with different peak temperatures. The FATTs of the HAZs both with and without tempering increased with the rise of the peak temperature. However, the FATTs were apparently lower for the tempered HAZs. For the as-welded (untempered HAZs, the FATTs were mainly affected by residual stress, martensite/austenite (M/A islands, and bainite morphology. The observed embrittlement is a hardening embrittlement. On the other hand, the FATTs of the tempered HAZs were mainly affected by phosphorus grain boundary segregation, thereby causing a non-hardening embrittlement. The results demonstrate that the hardening embrittlement of the as-welded HAZs was more severe than the non-hardening embrittlement of the tempered HAZs. Consequently, a post-weld heat treatment should be carried out if possible so as to eliminate the hardening embrittlement.

  14. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Jong-Ho, E-mail: jongho.shin@doosan.com [Casting and Forging Technology Development Team, Doosan Heavy Industries and Construction, 22 Doosanvolvo-ro, Changwon 642-792 (Korea, Republic of); Jeong, JaeSuk [Materials and Manufacturing Development Team, Doosan Heavy Industries and Construction, 22 Doosanvolvo-ro, Changwon 642-792 (Korea, Republic of); Lee, Jong-Wook [Casting and Forging Technology Development Team, Doosan Heavy Industries and Construction, 22 Doosanvolvo-ro, Changwon 642-792 (Korea, Republic of)

    2015-01-15

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni{sub 3}Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni{sub 3}Al precipitates and ellipsoidal M{sub 23}C{sub 6} carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni{sub 3}Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni{sub 3}Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage.

  15. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    International Nuclear Information System (INIS)

    Shin, Jong-Ho; Jeong, JaeSuk; Lee, Jong-Wook

    2015-01-01

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni 3 Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni 3 Al precipitates and ellipsoidal M 23 C 6 carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni 3 Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni 3 Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage

  16. On the correlation between irradiation-induced microstructural features and the hardening of reactor pressure vessel steels

    International Nuclear Information System (INIS)

    Lambrecht, M.; Meslin, E.; Malerba, L.; Hernandez-Mayoral, M.; Bergner, F.; Pareige, P.; Radiguet, B.; Almazouzi, A.

    2010-01-01

    A correlation is attempted between microstructural observations by various complementary techniques, which have been implemented within the PERFECT project and the hardening measured by tensile tests of reactor pressure vessel steel and model alloys after irradiation to a dose of ∼7 x 10 19 n cm -2 . This is done, using the simple hardening model embodied by the Orowan equation and applying the most suitable superposition law, as suggested by a parametric study using the DUPAIR line tension code. It is found that loops are very strong obstacles to dislocation motion, but due to their low concentration, they only play a minor role in the hardening itself. For the precipitates, the contrary is found, although they are quite soft (due to their very small sizes and their coherent nature), they still play the dominant role in the hardening. Vacancy clusters are important for the formation of both loops and precipitates, but they will play almost no role in the hardening by themselves.

  17. Evaluation of irradiation hardening of proton irradiated stainless steels by nanoindentation

    International Nuclear Information System (INIS)

    Yabuuchi, Kiyohiro; Kuribayashi, Yutaka; Nogami, Shuhei; Kasada, Ryuta; Hasegawa, Akira

    2014-01-01

    Ion irradiation experiments are useful for investigating irradiation damage. However, estimating the irradiation hardening of ion-irradiated materials is challenging because of the shallow damage induced region. Therefore, the purpose of this study is to prove usefulness of nanoindentation technique for estimation of irradiation hardening for ion-irradiated materials. SUS316L austenitic stainless steel was used and it was irradiated by 1 MeV H + ions to a nominal displacement damage of 0.1, 0.3, 1, and 8 dpa at 573 K. The irradiation hardness of the irradiated specimens were measured and analyzed by Nix–Gao model. The indentation size effect was observed in both unirradiated and irradiated specimens. The hardness of the irradiated specimens changed significantly at certain indentation depths. The depth at which the hardness varied indicated that the region deformed by the indenter had reached the boundary between the irradiated and unirradiated regions. The hardness of the irradiated region was proportional to the inverse of the indentation depth in the Nix–Gao plot. The bulk hardness of the irradiated region, H 0 , estimated by the Nix–Gao plot and Vickers hardness were found to be related to each other, and the relationship could be described by the equation, HV = 0.76H 0 . Thus, the nanoindentation technique demonstrated in this study is valuable for measuring irradiation hardening in ion-irradiated materials

  18. Microstructural evolution at high strain rates in solution-hardened interstitial free steels

    International Nuclear Information System (INIS)

    Uenishi, A.; Teodosiu, C.; Nesterova, E.V.

    2005-01-01

    Comprehensive transmission electron microscopical studies have been conducted for solution-hardened steels deformed at high (1000 s -1 ) and low (0.001 s -1 ) strain rates, in order to clarify the effects of strain rate and a jump in strain rate on the evolution of the microstructure and its connection with the mechanical response. It was revealed that the various types of microstructure, observed even within the same specimen, depend on the corresponding grain orientations and their evolution with progressive deformation depends on these microstructure types. At high strain rates, the dislocation density increases especially at low strains and the onset of dislocation organization is delayed. A jump in strain rate causes an increase of the dislocation density inside an organized structure. These results corroborated the mechanical behaviour at high strain rates after compensation for the cross-sectional reduction and temperature increase. The higher work-hardening rate at high strain rates could be connected to a delay in the dislocation organization. The high work-hardening rate just after a jump could be due to an increase of the density of dislocations distributed uniformly inside an organized structure

  19. Effects of thermomechanical processing on microstructure and properties of bainitic work hardening steel

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Jie, E-mail: caojie910@ahut.edu.cn [School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002 (China); Yan, Jun; Zhang, Jing [School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002 (China); Yu, Tongren [Technology Center, Maanshan Iron & Steel Company Limited, Ma’anshan 243000 (China)

    2015-07-15

    The thermomechanical processing (TMP) of a bainitic work hardening steel was carried out on a Gleeble3500 simulator. The microstructure of processed specimens was investigated by means of optical and electron microscopy, and tensile tests were performed in a ZwickRoell tensile tester. The deformation temperatures of austenite varied from 800 °C to 900 °C. The cooling methods include single rate cooling method and two-stage cooling method. The two-stage cooling method includes fast cooling rates ranging from 4 °C/s to 12 °C/s and slow cooling rates ranging from 1 °C/s to 2 °C/s. It is shown that, within the range of parameters tested, the obtained microstructures are granular bainite, the tensile strength of the steel can be adjusted from 897.8 MPa to 1083.2 MPa, and good plasticity can be obtained at different strength levels.

  20. Numerical modelling of tools steel hardening. A thermal phenomena and phase transformations

    Directory of Open Access Journals (Sweden)

    T. Domański

    2010-01-01

    Full Text Available This paper the model hardening of tool steel takes into considerations of thermal phenomena and phase transformations in the solid state are presented. In the modelling of thermal phenomena the heat equations transfer has been solved by Finite Elements Method. The graph of continuous heating (CHT and continuous cooling (CCT considered steel are used in the model of phase transformations. Phase altered fractions during the continuous heating austenite and continuous cooling pearlite or bainite are marked in the model by formula Johnson-Mehl and Avrami. For rate of heating >100 K/s the modified equation Koistinen and Marburger is used. Modified equation Koistinen and Marburger identify the forming fraction of martensite.

  1. EVALUATION OF PRECIPITATION HARDENING HEAT TREATMENT OF PH 17-7 STAINLESS STEEL SPRING

    Directory of Open Access Journals (Sweden)

    A. A. Babakoohi Ashrafi

    2016-06-01

    Full Text Available In this paper, the influence of heat treatment on PH17-7 stainless steel spring was evaluated. Precipitation hardening phenomenon of  PH 17-7 steel was evaluated in three stages. First, the spring constant changes with time and temperature was evaluated. Second, the spring constant changes with respect to its original length at constant temperature and time with blocking (spring length after compression, 18 and 21 mm were investigated.  And finally, the spring heat treatment at 480 °C for 80 min and then holding at 230 °C in oil bath for 60 min without blocking were investigated. The results showed that the use of 18 mm block have large spring constant than 21 mm block. The optimal conditions (480°C for 80 min for this spring to reaching maximum spring constant were determined.

  2. Microstructure-property relationships and constitutive response of plastically graded case hardened steels

    Science.gov (United States)

    Klecka, Michael A.

    Case hardened materials, popularly used in many demanding engineering applications such as bearings, gears, and wear/impact surfaces, have high surface hardness and a gradient in material properties (hardness, yield strength, etc.) as a function of depth; therefore, they behave as plastically graded materials. In the current study, two different commercially available case carburized steels along with two through hardened steels are characterized to obtain relationships among the volume fraction of subsurface carbides, indentation hardness, elastic modulus, and yield strength as a function of depth. A variety of methods including microindentation, nanoindentation, ultrasonic measurements, compression testing, rule of mixtures, and upper and lower bound models are used to determine the relationships for elastic modulus and compare the experimental results with model predictions. In addition, the morphology, composition, and properties of the carbide particles are also determined. The gradient in hardness with depth in graded materials is commonly determined using microindentation on the cross-section of the material which contains the gradation in microstructure or composition. In the current study, a novel method is proposed to predict the hardness gradient profile using solely surface indentations at a range of loads. The method does not require the graded material to be sectioned, and has practical utility in the surface heat-treatment industry. For a material with a decreasing gradient in hardness, higher indent loads result in a lower measured hardness due to the influence of the softer subsurface layers. A power-law model is presented which relates the measured surface indentation hardness under increasing load to the subsurface gradient in hardness. A coordinated experimental and numerical study is presented to extract the constitutive response of graded materials, utilizing relationships between hardness, plastic deformation, and strain hardening response

  3. Laser Cladding of CPM Tool Steels on Hardened H13 Hot-Work Steel for Low-Cost High-Performance Automotive Tooling

    Science.gov (United States)

    Chen, J.; Xue, L.

    2012-06-01

    This paper summarizes our research on laser cladding of high-vanadium CPM® tool steels (3V, 9V, and 15V) onto the surfaces of low-cost hardened H13 hot-work tool steel to substantially enhance resistance against abrasive wear. The results provide great potential for fabricating high-performance automotive tooling (including molds and dies) at affordable cost. The microstructure and hardness development of the laser-clad tool steels so obtained are presented as well.

  4. Experimental investigations on cryogenic cooling by liquid nitrogen in the end milling of hardened steel

    Science.gov (United States)

    Ravi, S.; Pradeep Kumar, M.

    2011-09-01

    Milling of hardened steel generates excessive heat during the chip formation process, which increases the temperature of cutting tool and accelerates tool wear. Application of conventional cutting fluid in milling process may not effectively control the heat generation also it has inherent health and environmental problems. To minimize health hazard and environmental problems caused by using conventional cutting fluid, a cryogenic cooling set up is developed to cool tool-chip interface using liquid nitrogen (LN 2). This paper presents results on the effect of LN 2 as a coolant on machinability of hardened AISI H13 tool steel for varying cutting speed in the range of 75-125 m/min during end milling with PVD TiAlN coated carbide inserts at a constant feed rate. The results show that machining with LN 2 lowers cutting temperature, tool flank wear, surface roughness and cutting forces as compared with dry and wet machining. With LN 2 cooling, it has been found that the cutting temperature was reduced by 57-60% and 37-42%; the tool flank wear was reduced by 29-34% and 10-12%; the surface roughness was decreased by 33-40% and 25-29% compared to dry and wet machining. The cutting forces also decreased moderately compared to dry and wet machining. This can be attributed to the fact that LN 2 machining provides better cooling and lubrication through substantial reduction in the cutting zone temperature.

  5. Alloying effect on hardening of martensite stainless steels of the Fe-Cr-Ni and Fe-Cr-Co systems

    International Nuclear Information System (INIS)

    Fel'dgandler, Eh.G.; Savkina, L.Ya.

    1975-01-01

    The effect of alloying elements is considered on the γ → a-transformation and hardening of certain compositions of the ternary Fe-Cr-Ni- and Fe-Cr-Co alloy systems with the martensite structure. In martensite Fe-(10 to 14)% Cr base steels the elements Co, Cu, W, Ni, Mo, Si, Cr decrease, Mn, Si, Mo, Cu increase, and Cr, Ni, Co decrease the temperature of α → γ-transition. The tempering of martensite steels of the Fe-Cr-Ni- and Fe-Cr-Co-systems containing 10 to 14% Cr, 4 to 9% Ni, and 7 to 12% Co does not lead to hardening. Alloyage of the martensite Fe-Cr-Ni-, Fe-Cr-Co- and Fe-Cr-Ni-Co base separately with Mo, W, Si or Cu leads to a hardening during tempering, the hardening being the higher, the higher is the content of Ni and, especially, of Co. The increase in the content of Mo or Si produces the same effect as the increase in the Co content. In on Fe-Cr-Co or Fe-Cr-Ni-Co based steels alloyed with Mo or Si, two temperature ranges of ageing have been revealed which, evidently, have different hardening natures. The compositions studied could serve as the base material for producing maraging stainless steels having a complex variety of properties

  6. Ferrite channel effect on ductility and strain hardenability of ultra high strength dual phase steel

    Energy Technology Data Exchange (ETDEWEB)

    Ravi, Kumar B., E-mail: ravik@nmlindia.org [CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Patel, Nand Kumar [O.P Jindal University, Raigarh 496001 (India); Mukherjee, Krishnendu; Walunj, Mahesh; Mandal, Gopi Kishor [CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Venugopalan, T. [Tata Steel Limited, Jamshedpur 831001 (India)

    2017-02-08

    This study describes an effect of controlled austenite decomposition on microstructure evolution in dual phase steel. Steel sheets austenitized at various annealing temperatures were rapidly cooled to the inter-critical annealing temperature of 800 °C for the isothermal decomposition of austenite and then ultra fast cooled to room temperature. The scanning electron microscope analysis of evolving microstructure revealed ferrite nucleation and growth along prior austenite grain boundaries leading to ferrite network/channel formation around martensite. The extent of ferrite channel formation showed a strong dependence on the degree of undercooling in the inter-critical annealing temperature regime. Uniaxial tensile deformation of processed steel sheets showed extensive local inter-lath martensite damage activity. Extension/propagation of these local micro cracks to neighboring martensite grains was found to be arrested by ferrite channels. This assisted in delaying the onset of global damage which could lead to necking and fracture. The results demonstrated an alternate possible way of inducing ductility and strain hardenability in ultra high strength dual phase steels.

  7. USAGE OF PRESSURE OSCILLATIONS OF FLUCTUATING GAS FLOW FOR HANDLING OF 40X HARDENED STEEL SAMPLES

    Directory of Open Access Journals (Sweden)

    E. E. Il'ina

    2016-07-01

    Full Text Available Subject of Research. The paper deals with experience in the use of advanced technology of aeroacoustic treatment of materials for impact toughness improvement of the 40X type constructional steel samples. The method is based on the influence of pulsating air stream with oscillating shock-wave structures on the sample. As a result, the so-called Maxwell's waves are generated in the sample, that can lead to a beneficial transformation in the micro- and substructure and also in the phase structure of hardened steels. Obtained changes may be enough to improve impact toughness and decrease the residual stresses that arise in the course of previous treatments. Distortion of components decreases in this case, and failure probability becomes lower at the further treatment and operation. The advantage of technology is elimination of the additional heat treatment, for example, of the relaxation annealing that serves to reduce the residual stresses. This can be useful, particularly, for the preservation of high hardness and wear resistance, obtained by hardening and low-temperature tempering (about 200 ° C, as the relaxation annealing has typically a higher temperature and will result in their reduction. The toughness increase of the samples is assumed as an indicator of the positive impact of the considered treatment. Main Results. We have defined characteristics and modes of experimental acoustic transducer implementing the aeroacoustic processing. Experiments have been carried out on the impact assessment of aeroacoustic effects on the toughness of widely used 40X type steel. The obtained results enable to suggest that the application of aeroacoustic treatment for samples hardened by heat treatment leads to the toughness increasing of the investigated material. In this case an increased value of hardness obtained after heat treatment is maintained. Practical Relevance. The results supplement previously obtained experimental data for aeroacoustic

  8. Processing, Microstructures and Properties of a Dual Phase Precipitation-Hardening PM Stainless Steel

    Science.gov (United States)

    Schade, Christopher

    To improve the mechanical properties of PM stainless steels in comparison with their wrought counterparts, a PM stainless steel alloy was developed which combines a dual-phase microstructure with precipitation-hardening. The use of a mixed microstructure of martensite and ferrite results in an alloy with a combination of the optimum properties of each phase, namely strength and ductility. The use of precipitation hardening via the addition of copper results in additional strength and hardness. A range of compositions was studied in combination with various sintering conditions to determine the optimal thermal processing to achieve the desired microstructure. The microstructure could be varied from predominately ferrite to one containing a high percentage of martensite by additions of copper and a variation of the sintering temperature before rapid cooling. Mechanical properties (transverse rupture strength (TRS), yield strength, tensile strength, ductility and impact toughness) were measured as a function of the v/o ferrite in the microstructure. A dual phase alloy with the optimal combination of properties served as the base for introducing precipitation hardening. Copper was added to the base alloy at various levels and its effect on the microstructure and mechanical properties was quantified. Processing at various sintering temperatures led to a range of microstructures; dilatometry was used utilized to monitor and understand the transformations and the formation of the two phases. The aging process was studied as a function of temperature and time by measuring TRS, yield strength, tensile strength, ductility, impact toughness and apparent hardness. It was determined that optimum aging was achieved at 538°C for 1h. Aging at slightly lower temperatures led to the formation of carbides, which contributed to reduced hardness and tensile strength. As expected, at the peak aging temperature, an increase in yield strength and ultimate tensile strength as well as

  9. Evaluation of combined hardening parameters for type 304LN stainless steel under strain-controlled cyclic loading

    International Nuclear Information System (INIS)

    Kumar, Abhishek; Vishnuvardhan, S.; Raghava, G.

    2016-01-01

    Low cycle fatigue (LCF) is the primary degradation mechanism affecting coolant piping of pressurized water reactor (PWR) caused by combination of pressure and transient mechanical or thermal loads. In the case of LCF, stresses are high enough for plastic deformation to occur and the fatigue life is correlated with the cyclic plastic strain. Modelling cyclic plastic deformation of a material requires hardening parameters, which have to be obtained from LCF test results. It is customary in low cycle fatigue tests that the strain ranges are kept constant and the stresses are allowed to vary which typically leads to a hysteresis loop that consists of linear and nonlinear parts. In this paper, numerical studies on mechanical behaviour of Type 304LN stainless steel under fully reversed strain-controlled cyclic loading have been carried out. A linear combination of the two hardening types, isotropic and kinematic, governed by a scalar parameter, β (0 ≤β ≤ 1) is used. A value of β=1 indicates a pure isotropic hardening while a value of β=0 indicates pure kinematic hardening. The details of the combined isotropic-kinematic hardening model are also presented. Constitutive relations for the classical von Mises theory along with a bilinear hardening theory have been used. The model is implemented in finite element software ABAQUS using a user subroutine written in FORTRAN, UMAT. An iterative method is adopted to arrive at the model's hardening parameters and the value of β. (author)

  10. Effect of rolling temperature on 12Kh18N10T steel tube hardening

    International Nuclear Information System (INIS)

    Yushkevich, P.M.; Stepanovich, V.E.; Manankova, L.V.; Usenko, V.N.; Semenov, I.A.

    1984-01-01

    Mechanical properties and substructure of tubes at the constant reduction degree k(the ratio of deformation over wall thickness to deformation over diameter), depending on strain degree during cold and hot tube rolling, have been studied. The investigations are carried out using hot-rolled tubes with the dimensions 88x8 mm of 12Kh1hN10T steel. With the decrease of strain over the wall of the tube, produced of 12Kh18N10T steel as to strain over diameter the values of yield strength and ultimate strength increase with simultaneous decrease in ductility during warm rolling and yield strength and ultimate strength decrease with the increase in ductility-during cold rolling. During warm rolling of the tubes at 250 deg C the hardening of 12Kh18N10T steel is higher, than at the rolling temperature 150 deg C. The optimum temperature range of warm rolling is 120-150 deg C. Grain orientation in the metal of the tubes and degree of texture perfection increase with the temperature increase of the tube warm drolling as compared with col rolli

  11. Experimental study on kinematic hardening of 1Cr18Ni9Ti stainless steel under low cycle fatigue

    International Nuclear Information System (INIS)

    Shao Er; Yang Xianjie; Mao Jianghui; Sun Yafang

    2006-01-01

    To study the effect of the monotonic loading on subsequent cyclic plastic hardening and flow properties of 1Cr18Ni9Ti steel, an experimental study of the low cycle fatigue tests with mean strains for 1Cr18Ni9Ti stainless steel was carried out. An analysis on the evolutions of the yield surface radius and the back stresses under symmetric and asymmetric cyclic strain loading with different strain amplitudes was made. The dependence of the evolutions of the material kinematic hardening and isotropic hardening on the strain amplitude and mean strain was observed. These results provide the experimental foundation for the constitutive model of the material under combined monotonic and cyclic complicated loads. (authors)

  12. Residual stresses evolution in hardening, cold drawn or shot-peening carbon steel as a function of the heating temperature

    International Nuclear Information System (INIS)

    Vannes, A.-B.; Parisot, Alain; Fougeres, Roger; Theolier, Maurice

    1977-01-01

    Residual stress variations are studied in hardening, cold-drawn, shot-peening carbon steel samples as a function of heating temperature or the tempering one. For temperatures between 100 0 C and 250 0 C, a relative maximum is observed for the mean level of the residual stresses. These results are explained on the basis of two antagonistic mechanisms: restoration and ageing [fr

  13. Tensile flow and work-hardening behavior of a Ti-modified austenitic stainless steel

    International Nuclear Information System (INIS)

    Sivaprasad, P.V.; Venugopal, S.; Venkadesan, S.

    1997-01-01

    The flow-stress data of a 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel in the temperature range 300 to 1,023 K was analyzed in terms of Ludwigson and Voce equations. The parameters of these equations were critically examined with respect to the effect of Ti/C ratio and test temperature. It was found that the Ludwigson equation described the flow behavior adequately up to the test temperature of 923 K, whereas the Voce equation could be employed in the full temperature range. The peaks/plateaus observed in the variation of these parameters as a function of temperature in the intermediate temperature range have been identified as one of the manifestations of dynamic strain aging (DSA). Also, the variation of these parameters with temperature clearly could bring out the different domains of DSA observed in this alloy. The work-hardening analysis of the flow-stress data revealed that in the DSA regime, the onset of stage III hardening is athermal

  14. Metal magnetic memory effect caused by static tension load in a case-hardened steel

    International Nuclear Information System (INIS)

    Shi, C.L.; Dong, S.Y.; Xu, B.S.; He, P.

    2010-01-01

    For investigating the magnetic abnormality influenced by stress in ferromagnetic materials, static tension tests on a case-hardened steel were carried out. Different loads, which covered tensile elastic loads up to plastic deformation and break, were applied. Meanwhile, the normal component of magnetic flux leakage, H p (y), was measured by metal magnetic memory testing. The results indicate that H p (y) values change with the tensile loads and positions. There exists a relationship between k, which is the inclination of the linear amplitude-locus magnetic flux leakage curve, and static tension load. A simple model is derived. Additionally, the mechanism of the magnetic memory effect can be explained by the theory of the interaction between dislocations and domains. The research provides the potential possibility of quantitative inspection for metal magnetic memory testing.

  15. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, Steven J [ORNL; Hsu, Julia [Massachusetts Institute of Technology (MIT)

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  16. Mechanical Characteristic of Remanufacturing of FV520B Precipitation Hardening Stainless Steel Using MAG Surfacing Deposition

    Directory of Open Access Journals (Sweden)

    LIU Jian

    2017-10-01

    Full Text Available Surfacing deposition forming method was adopted to carry out remanufacturing experiment of FV520B precipitation hardening stainless steel. Then the mechanical property characteristic of the remanufacturing layer was tested and studied, contrasted with the corresponding property of substrate. The results show that the remanufacturing layer, formed with MAG surfacing of FV520B precipitation hardening stainless steel has mechanical characteristic with high strength and hardness, the tensile strength reaches 1195MPa, exceeds 1092MPa of substrate, yield strength is 776MPa and average hardness is 336HV, is close to the corresponding property of substrate which is 859MPa and 353HV respectively; however, the elongation and impact toughness of the remanufacturing layer is merely 8.92% and 61J/cm2 respectively, it has a large gap with the corresponding property 19.72% and 144J/cm2 respectively of substrate. Fracture and microstructure analysis on specimens shows that the microstructure of remanufacturing layer is fast cooling non-equilibrium crystallized lath martensite, and carbide precipitated strengthening phase such as NbC, MoC, M23C6,etc, which is the reason that remanufacturing layer has high strength and high hardness. But as lack of aging treatment and Cu strengthening phase, and the weak interface between contaminating brittle phase or large size spherical particles and substrate will deteriorate the deformability and induce stress concentration and cracking when the material is load-carrying, and is the main reason of the remanufacturing layer having lower static tensile elongation and impact toughness.

  17. Analysis of the Effect of Cooling Intensity Under Volume-Surface Hardening on Formation of Hardened Structures in Steel 20GL

    Science.gov (United States)

    Evseev, D. G.; Savrukhin, A. V.; Neklyudov, A. N.

    2018-01-01

    Computer simulation of the kinetics of thermal processes and structural and phase transformations in the wall of a bogie side frame produced from steel 20GL is performed with allowance for the differences in the cooling intensity under volume-surface hardening. The simulation is based on the developed method employing the diagram of decomposition of austenite at different cooling rates. The data obtained are used to make conclusion on the effect of the cooling intensity on propagation of martensite structure over the wall section.

  18. Boundary and sub-boundary hardening in tempered martensitic 9Cr steel during long-term creep at 650 C

    Energy Technology Data Exchange (ETDEWEB)

    Abe, Fujio [National Institute for Materials Science, Sengen, Tsukuba (Japan)

    2010-07-01

    The boundary and sub-boundary hardening is shown to be the most important strengthening mechanism in creep of the 9% Cr steel base metal and welded joints. The addition of boron reduces the coarsening rate of M{sub 23}C{sub 6} carbides along boundaries near prior austenite grain boundaries during creep, enhancing the boundary and sub-boundary hardening. This improves long-term creep strength of base metal. The enhancement of boundary and sub-boundary hardening is significantly reduced in fine-grained region of Ac{sub 3} HAZ simulated specimens of conventional steel P92. In NIMS 9Cr boron steel welded joints, the grain size and distribution of carbonitrides are substantially the same between the HAZ and base metal, where fine carbonitrides are distributed along the lath and block boundaries as well as along prior austenite grain boundaries. This is essential for the suppression of Type IV fracture in NIMS 9% Cr boron steel welded joints. Newly alloy-designed 9Cr steel with 160 ppm boron and 85 ppm nitrogen exhibits much higher creep rupture strength of base metal than P92 and also no Tpe-IV fracture in welded joints at 650 C. (orig.)

  19. Hardening and stress relaxation during repeated heating of 15Kh2MFA and 15Kh2NMFA steels welded joints

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Suslova, E.A.

    1986-01-01

    Results of investigation of temperature-time conditions of hardening of welded joints of 15Kh2MFA and 15Kh2NMFA steels and their relaxation resistance, effect of metal structure of imitated heat affected zone (HAZ) on intensity of precipitation hardening at repeated heating are presented as well as the results of the process of relaxation of residual stresses at welded joints samples heating carried out by automatic welding under the flux with the use of adding materials and technology of manufacturing of vessels of WWER-440 and WWER-1000 reactors. Peculiarities of the hardening at repeated heating of the HAZ metal imitated at these steels. Precipitation hardening of overheated 15Kh2MFA steel is connected with precipitations at repeated heating of carbides of the M 7 C 3 , M 3 C and VC type. Stress relaxation in welded joints runs more intensively at the initial stage of repeated heating, i.e. during the same period of the process of dispersed carbide precipitations

  20. Plasma nitriding of a precipitation hardening stainless steel to improve erosion and corrosion resistance

    International Nuclear Information System (INIS)

    Cabo, Amado; Bruhl, Sonia P.; Vaca, Laura S.; Charadia, Raul Charadia

    2010-01-01

    Precipitation hardening stainless steels are used as structural materials in the aircraft and the chemical industry because of their good combination of mechanical and corrosion properties. The aim of this work is to analyze the structural changes produced by plasma nitriding in the near surface of Thyroplast PH X Supra®, a PH stainless steel from ThyssenKrupp, and to study the effect of nitriding parameters in wear and corrosion resistance. Samples were first aged and then nitriding was carried out in an industrial facility at two temperatures, with two different nitrogen partial pressures in the gas mixture. After nitriding, samples were cut, polished, mounted in resin and etched with Vilella reagent to reveal the nitrided case. Nitrided structure was also analyzed with XRD. Erosion/Corrosion was tested against sea water and sand flux, and corrosion in a salt spray fog (ASTM B117). All nitrided samples presented high hardness. Samples nitrided at 390 deg C with different nitrogen partial pressure showed similar erosion resistance against water and sand flux. The erosion resistance of the nitrided samples at 500 deg C was the highest and XRD revealed nitrides. Corrosion resistance, on the contrary, was diminished; the samples suffered of general corrosion during the salt spray fog test. (author)

  1. Boundary and sub-boundary hardening in high-Cr ferritic steels during long-term creep at 650 C

    Energy Technology Data Exchange (ETDEWEB)

    Abe, F. [National Institute for Materials Science (NIMS) (Japan)

    2008-07-01

    The sub-boundary hardening is shown to be the most important strengthening mechanism in creep of the 9% Cr steel base metal and welded joints. The addition of boron reduces the coarsening rate of M{sub 23}C{sub 6} carbides along boundaries near prior austenite grain boundaries during creep, enhancing the sub-boundary hardening. This improves long-term creep strength. The enhancement of boundary and subboundary hardening by fine distribution of precipitates along boundaries is significantly reduced in fine-grained region of Ac{sub 3} HAZ simulated specimens of conventional steels P92 and P122. In NIMS 9% Cr boron steel welded joints, the grain size and distribution of carbonitrides are substantially the same between the HAZ and base metal, where fine carbonitrides are distributed along the lath and block boundaries as well as along prior austenite grain boundaries. This is essential for the suppression of Type IV fracture in NIMS 9% Cr boron steel welded joints. (orig.)

  2. Steel heat treating: mathematical modelling and numerical simulation of a problem arising in the automotive industry

    Directory of Open Access Journals (Sweden)

    Jose Manuel Diaz Moreno

    2017-12-01

    Full Text Available We describe a mathematical model for the industrial heating and cooling processes of a steel workpiece representing the steering rack of an automobile. The goal of steel heat treating is to provide a hardened surface on critical parts of the workpiece while keeping the rest soft and ductile in order to reduce fatigue. The high hardness is due to the phase transformation of steel accompanying the rapid cooling. This work takes into account both heating-cooling stage and viscoplastic model. Once the general mathematical formulation is derived, we can perform some numerical simulations.

  3. Structure and properties of steel case-hardened by non-vacuum electron-beam cladding of carbon fibers

    Science.gov (United States)

    Losinskaya, A. A.; Lozhkina, E. A.; Bardin, A. I.

    2017-12-01

    At the present time, the actual problem of materials science is the increase in the steels performance characteristics. In the paper some mechanical properties of the case-hardened materials received by non-vacuum electron-beam cladding of carbon fibers are determined. The depth of the hardened layers varies from 1.5 to 3 mm. The impact strength of the samples exceeds 50 J/cm2. The wear resistance of the coatings obtained exceeds the properties of steel 20 after cementation and quenching with low tempering. The results of a study of the microhardness of the resulting layers and the microstructure are also given. The hardness of the surface layers exceeds 5700 MPa.

  4. Correlation of microstructure and strain hardening behavior in the ultrafine-grained Nb-bearing dual phase steels

    Energy Technology Data Exchange (ETDEWEB)

    Ghatei Kalashami, A. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Kermanpur, A., E-mail: ahmad_k@cc.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Ghassemali, E. [Jönköping University, School of Engineering, Department of Materials and Manufacturing, P.O. Box 1026, SE-551 11 Jönköping (Sweden); Najafizadeh, A. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Mazaheri, Y. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Department of Materials Engineering, Bu-Ali Sina University, Hamedan 65178-38695 (Iran, Islamic Republic of)

    2016-12-15

    Ultrafine-grained dual phase (DP) steels with different Nb contents (0.00, 0.06 and 0.12 wt%) were produced by cold-rolling followed by intercritical annealing of ferrite/martensite starting microstructure at 770 °C for different holding times. Scanning electron microscopy, equipped with electron backscattered diffraction (EBSD) detector, nanoindentation and tensile testing were used to characterize microstructural evolutions and their correlations to the strain hardening and fracture behavior. EBSD results confirmed the retardation effect of Nb on recrystallization. It was found that the strains stored in the grains and density of geometrically necessary dislocations (GNDs) were increased with the addition of Nb. Strain hardening analysis showed that plastic deformation of the DP steels occurred in three distinct stages, which based on the EBSD results, nanoindentation and fracture analysis, were controlled by microstructural features such martensite volume fraction and size, density of GNDs and individual ferrite and martensite tensile properties.

  5. A hardenability test proposal

    Energy Technology Data Exchange (ETDEWEB)

    Murthy, N.V.S.N. [Ingersoll-Rand (I) Ltd., Bangalore (India)

    1996-12-31

    A new approach for hardenability evaluation and its application to heat treatable steels will be discussed. This will include an overview and deficiencies of the current methods and discussion on the necessity for a new approach. Hardenability terminology will be expanded to avoid ambiguity and over-simplification as encountered with the current system. A new hardenability definition is proposed. Hardenability specification methods are simplified and rationalized. The new hardenability evaluation system proposed here utilizes a test specimen with varying diameter as an alternative to the cylindrical Jominy hardenability test specimen and is readily applicable to the evaluation of a wide variety of steels with different cross-section sizes.

  6. Neural-network analysis of irradiation hardening in low-activation steels

    Energy Technology Data Exchange (ETDEWEB)

    Kemp, R. [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ, UK (United Kingdom)]. E-mail: rk237@cam.ac.uk; Cottrell, G.A. [EURATOM/UKAEA Fusion Association, Culham Science Centre, Abingdon, Oxon OX14 3DB, UK (United Kingdom); Bhadeshia, H.K.D.H. [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ, UK (United Kingdom); Odette, G.R. [Department of Mechanical and Environmental Engineering and Department of Materials, University of California Santa Barbara, Santa Barbara, CA 93106 (United States); Yamamoto, T. [Department of Mechanical and Environmental Engineering and Department of Materials, University of California Santa Barbara, Santa Barbara, CA 93106 (United States); Kishimoto, H. [Department of Mechanical and Environmental Engineering and Department of Materials, University of California Santa Barbara, Santa Barbara, CA 93106 (United States)

    2006-02-01

    An artificial neural network has been used to model the irradiation hardening of low-activation ferritic/martensitic steels. The data used to create the model span a range of displacement damage of 0-90 dpa, within a temperature range of 273-973 K and contain 1800 points. The trained model has been able to capture the non-linear dependence of yield strength on the chemical composition and irradiation parameters. The ability of the model to generalise on unseen data has been tested and regions within the input domain that are sparsely populated have been identified. These are the regions where future experiments could be focused. It is shown that this method of analysis, because of its ability to capture complex relationships between the many variables, could help in the design of maximally informative experiments on materials in future irradiation test facilities. This will accelerate the acquisition of the key missing knowledge to assist the materials choices in a future fusion power plant.

  7. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    Science.gov (United States)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2018-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  8. Evaluation of Hole Quality in Hardened Steel with High-Speed Drilling Using Different Cooling Systems

    Directory of Open Access Journals (Sweden)

    Lincoln Cardoso Brandão

    2011-01-01

    Full Text Available This work evaluates the hole quality on AISI H13 hardened steel using high-speed drilling. Specimens were machined with new and worn out drills with 8.6 mm diameter and (TiAlN coating. Two levels of cutting speed and three levels of cooling/lubrication systems (flooded, minimum lubrication quantity, and dry were used. The hole quality is evaluated on surface roughness (Ra parameter, diameter error, circularity, and cylindricity error. A statistical analysis of the results shows that the cooling/lubrication system significantly affects the hole quality for all measured variables. This analysis indicates that dry machining produces the worst results. Higher cutting speeds not only prove beneficial to diameter error and circularity errors, but also show no significant difference on surface roughness and cylindricity errors. The effects of the interaction between the cooling/lubrication systems, tool wear, and cutting speed indicate that only cylindricity error is influenced. Thus, the conclusion is that the best hole quality is produced with a higher cutting speed using flooded or minimum lubrication quantity independent of drill wear.

  9. Relationship Between Bake Hardening, Snoek-Köster and Dislocation-Enhanced Snoek Peaks in Coarse Grained Low Carbon Steel

    Directory of Open Access Journals (Sweden)

    Li Weijuan

    2016-09-01

    Full Text Available In the present work, specimens prepared from coarse grained low carbon steel with different prestrains were baked and then, their bake hardening (BH property and internal friction were determined. TEM was used to characterize the dislocation structure in BH treated samples. The measurements of internal friction in prestrained samples and baked samples were carried out using a multifunctional internal friction apparatus. The results indicate that, in coarse grained low carbon steel, the bake hardening properties (BH values were negative, which were increased by increasing the prestrain from 2 to 5%, and then were decreased by increasing the prestrain from 5 to 10%. In the specimen with prestrain 5%, the BH value reached the maximum value and the height of Snoek-Köster peak was observed to be the maximum alike. With increasing the prestrain, both of the BH value and Snoek-Köster peak heights are similarly varied. It is concluded that Snoek-Köster and dislocation-enhanced Snoek peaks, caused by the interactions between interstitial solute carbon atoms and dislocations, can be used in further development of the bake hardening steels.

  10. Numerical simulation of the roll levelling of third generation fortiform 1050 steel using a nonlinear combined hardening material model

    Science.gov (United States)

    Galdos, L.; Saenz de Argandoña, E.; Mendiguren, J.; Silvestre, E.

    2017-09-01

    The roll levelling is a flattening process used to remove the residual stresses and imperfections of metal strips by means of plastic deformations. During the process, the metal sheet is subjected to cyclic tension-compression deformations leading to a flat product. The process is especially important to avoid final geometrical errors when coils are cold formed or when thick plates are cut by laser. In the last years, and due to the appearance of high strength materials such as Ultra High Strength Steels, machine design engineers are demanding reliable tools for the dimensioning of the levelling facilities. Like in other metal forming fields, finite element analysis seems to be the most widely used solution to understand the occurring phenomena and to calculate the processing loads. In this paper, the roll levelling process of the third generation Fortiform 1050 steel is numerically analysed. The process has been studied using the MSC MARC software and two different material laws. A pure isotropic hardening law has been used and set as the baseline study. In the second part, tension-compression tests have been carried out to analyse the cyclic behaviour of the steel. With the obtained data, a new material model using a combined isotropic-kinematic hardening formulation has been fitted. Finally, the influence of the material model in the numerical results has been analysed by comparing a pure isotropic model and the later combined mixed hardening model.

  11. Effect of yield strength on stress corrosion crack propagation under PWR and BWR environments of hardened stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Castano, M.L.; Garcia, M.S.; Diego, G. de; Gomez-Briceno, D. [CIEMAT, Nuclear Fission Department, Structural Materials Program, Avda. Complutense 22, 28040 Madrid (Spain)

    2004-07-01

    Core components of light water reactor (LWR), mainly made of austenitic stainless steels (SS), subjected to stress and exposed to relatively high fast neutron flux may suffer a cracking process termed as Irradiation Assisted Stress Corrosion Cracking (IASCC). Neutron radiation leads to critical modifications in material characteristics, which can modify their stress corrosion cracking (SCC) response. Current knowledge highlights three fundamental factors, induced by radiation, as primary contributors to IASCC of core materials: Radiation Induced Segregation (RIS) at grain boundaries, Radiation Hardening and Radiolysis. Most of the existing literature on IASCC is focussed on the influence of RIS, mainly chromium depletion, which can promote IASCC in oxidizing environments, such a Boiling Water Reactor (BWR) under normal water chemistry. However, in non-oxidizing environments, such as primary water of Pressurized Water Reactor (PWR) or BWR hydrogen water chemistry, the role played by chromium depletion at grain boundary on IASCC behaviour of highly irradiated material is irrelevant. One important issue with limited study is the effect of radiation induced hardening. The role of hardening on IASCC is became stronger considered, especially for environments where other factors, like micro-chemistry, have no significant influence. To formulate the mechanism of IASCC, a well-established method is to isolate and quantify the effect of individual parameters. The use of unirradiated material and the simulation of the irradiation effects is a procedure used with success for evaluating the influence of irradiation effects. Radiation hardening can be simulated by mechanical deformation and, although some differences exist in the types of defects produced, it is believed that the study of the SCC behaviour of unirradiated materials with different hardening levels would contribute to the understanding of IASCC mechanism. In order to evaluate the influence of hardening on the

  12. Neutron-irradiation + helium hardening and embrittlement modeling of 9% Cr-steels in an engineering perspective (HELENA)

    Energy Technology Data Exchange (ETDEWEB)

    Chaouadi, Rachid

    2008-07-01

    This report provides a physically-based engineering model to estimate the radiation hardening of 9%Cr-steels under both displacement damage (dpa) and helium. The model is essentially based on the dispersed barrier hardening theory and the dynamic re-solution of helium under displacement cascades. However, a number of assumptions and simplifications were considered to obtain a simple description of irradiation hardening and embrittlement primarily relying on the available experimental data. As a result, two components were basically identified, the dpa component that can be associated with black dots and small loops and the He-component accounting for helium bubbles. The dpa component is strongly dependent on the irradiation temperature and its dependence law was based on a first-order annealing kinetics. The damage accumulation law was also modified to take saturation into account. Finally, the global kinetics of the damage accumulation kept defined, its amplitude is fitted to one experimental condition. The model was rationalized on an experimental database that mainly consists of {proportional_to}9%Cr-steels irradiated in the technologically important temperature range of 50 to 600 C up do 50 dpa and with a He-content up to {proportional_to}5000 appm, including neutron and proton irradiation as well as implantation. The test temperature effect is taken into account through a normalization procedure based on the change of the Young's modulus and the anelastic deformation that occurs at high temperature. Finally, the hardening-to-embrittlement correlation is obtained using the load diagram approach. Despite the large experimental scatter, inherent to the variety of the materials and irradiation as well as testing conditions, the obtained results are very promising. Improvement of the model performance is still possible by including He-hardening saturation and high temperature softening but unfortunately, at this stage, a number of conflicting experimental data

  13. Neutron-irradiation + helium hardening and embrittlement modeling of 9% Cr-steels in an engineering perspective (HELENA)

    International Nuclear Information System (INIS)

    Chaouadi, Rachid

    2008-01-01

    This report provides a physically-based engineering model to estimate the radiation hardening of 9%Cr-steels under both displacement damage (dpa) and helium. The model is essentially based on the dispersed barrier hardening theory and the dynamic re-solution of helium under displacement cascades. However, a number of assumptions and simplifications were considered to obtain a simple description of irradiation hardening and embrittlement primarily relying on the available experimental data. As a result, two components were basically identified, the dpa component that can be associated with black dots and small loops and the He-component accounting for helium bubbles. The dpa component is strongly dependent on the irradiation temperature and its dependence law was based on a first-order annealing kinetics. The damage accumulation law was also modified to take saturation into account. Finally, the global kinetics of the damage accumulation kept defined, its amplitude is fitted to one experimental condition. The model was rationalized on an experimental database that mainly consists of ∝9%Cr-steels irradiated in the technologically important temperature range of 50 to 600 C up do 50 dpa and with a He-content up to ∝5000 appm, including neutron and proton irradiation as well as implantation. The test temperature effect is taken into account through a normalization procedure based on the change of the Young's modulus and the anelastic deformation that occurs at high temperature. Finally, the hardening-to-embrittlement correlation is obtained using the load diagram approach. Despite the large experimental scatter, inherent to the variety of the materials and irradiation as well as testing conditions, the obtained results are very promising. Improvement of the model performance is still possible by including He-hardening saturation and high temperature softening but unfortunately, at this stage, a number of conflicting experimental data reported in literature should

  14. Process simulation and experimental validation of Hot Metal Gas Forming with new press hardening steels

    Science.gov (United States)

    Paul, A.; Reuther, F.; Neumann, S.; Albert, A.; Landgrebe, D.

    2017-09-01

    One field in the work of the Fraunhofer Institute for Machine Tools and Forming Technology IWU in Chemnitz is industry applied research in Hot Metal Gas Forming, combined with press hardening in one process step. In this paper the results of investigations on new press hardening steels from SSAB AB (Docol®1800 Bor and Docol®2000 Bor) are presented. Hot tensile tests recorded by the project partner (University of West Bohemia, Faculty of Mechanical Engineering) were used to create a material model for thermo-mechanical forming simulations. For this purpose the provided raw data were converted into flow curve approximations of the real stress-real strain-curves for both materials and afterwards integrated in a LS-DYNA simulation model of Hot Metal Gas Forming with all relevant boundary conditions and sub-stages. Preliminary experimental tests were carried out using a tool at room temperature to permit evaluation of the forming behaviour of Docol 1800 Bor and Docol 2000 Bor tubes as well as validation of the simulation model. Using this demonstrator geometry (outer diameter 57 mm, tube length 300 mm, wall thickness 1.5 mm), the intention was to perform a series of tests with different furnace temperatures (from 870 °C to 1035 °C), maximum internal pressures (up to 67 MPa) and pressure build-up rates (up to 40 MPa/s) to evaluate the formability of Docol 1800 Bor and Docol 2000 Bor. Selected demonstrator parts produced in that way were subsequently analysed by wall thickness and hardness measurements. The tests were carried out using the completely modernized Dunkes/AP&T HS3-1500 hydroforming press at the Fraunhofer IWU. In summary, creating a consistent simulation model with all relevant sub-stages was successfully established in LS-DYNA. The computation results show a high correlation with the experimental data regarding the thinning behaviour. The Hot Metal Gas Forming of the demonstrator geometry was successfully established as well. Different hardness values

  15. Laser quench hardening of steel: Effects of superimposed elastic pre-stress on the hardness and residual stress distribution

    Science.gov (United States)

    Meserve, Justin

    Cold drawn AISI 4140 beams were LASER surface hardened with a 2 kW CO2 LASER. Specimens were treated in the free state and while restrained in a bending fixture inducing surface tensile stresses of 94 and 230 MPa. Knoop hardness indentation was used to evaluate the through thickness hardness distribution, and a layer removal methodology was used to evaluate the residual stress distribution. Results showed the maximum surface hardness attained was not affected by pre-stress during hardening, and ranged from 513 to 676 kg/mm2. The depth of effective hardening varied at different magnitudes of pre-stress, but did not vary proportionately to the pre-stress. The surface residual stress, coinciding with the maximum compressive residual stress, increased as pre-stress was increased, from 1040 MPa for the nominally treated specimens to 1270 MPa for specimens pre-stressed to 230 MPa. The maximum tensile residual stress observed in the specimens decreased from 1060 MPa in the nominally treated specimens to 760 MPa for specimens pre-stressed to 230 MPa. Similarly, thickness of the compressive residual stress region increased and the depth at which maximum tensile residual stress occurred increased as the pre-stress during treatment was increased Overall, application of tensile elastic pre-stress during LASER hardening is beneficial to the development of compressive residual stress in AISI 4140, with minimal impact to the hardness attained from the treatment. The newly developed approach for LASER hardening may support efforts to increase both the wear and fatigue resistance of parts made from hardenable steels.

  16. Microscopic deformation and strain hardening analysis of ferrite–bainite dual-phase steels using micro-grid method

    International Nuclear Information System (INIS)

    Ishikawa, Nobuyuki; Yasuda, Kyono; Sueyoshi, Hitoshi; Endo, Shigeru; Ikeda, Hiroshi; Morikawa, Tatsuya; Higashida, Kenji

    2015-01-01

    The local strain measurement method using nanometer-scaled micro grids printed on the surface of a specimen by an electron lithography technique (the micro-grid method) has been established. Microscopic deformation behavior of the ferrite–bainite steels with different bainite volume fraction, 16% and 40% of bainite, was evaluated. Strain localization in the ferrite phase adjacent to the ferrite/bainite boundary was clearly observed and visualized. Highly strained regions expanded toward the inner region of the ferrite phase and connected each other with an increase of macroscopic strain. The existence of hard bainite phase plays an important role for inducing strain localization in the ferrite phase by plastic constraint in the boundary parallel to the tensile direction. In order to obtain further understanding of microscopic deformation behavior, finite element analysis using the representative volume element, which is expressed by the axisymmetric unit cell containing a hard phase surrounded by a soft phase matrix, was conducted. It was found that the macroscopic stress–strain behavior of ferrite–bainite steels was well simulated by the unit cell models. Strain concentration in the ferrite phase was highly enhanced for the ferrite-40% bainite steel, and this imposed higher internal stress in the bainite phase, resulting in higher strain hardening rate in the early stage of the deformation. However, smaller ferrite volume fraction of ferrite-40% bainite steel induced bainite plastic deformation in order to fulfill the macroscopic strain of the steel. Accordingly, strain hardening capacity of the ferrite-40% bainite steel was reduced to a significant degree, resulting in a smaller uniform elongation than the ferrite-16% bainite steel

  17. Specific features of precipitation hardening of austenitic steels with various base. 2. Kinetics and mechanism of carbide precipitation

    International Nuclear Information System (INIS)

    Kositsyna, I.I.; Sagaradze, V.V.; Khakimova, O.N.

    1997-01-01

    Electron microscopic studies were carried out to determine the kinetics and mechanisms of precipitation hardening in Fe-Mn, Fe-Mn-Cr, Fe-Cr-Mn-N, Fe-Cr-Ni and Fe-Ni base stainless steels (45G20M2F2, 50Kh16G15N6M2F2, 45Kh18N10G10M2F2, 40Kh18Ni18M2F2, 45N26M2F2). The steels were heat treated under various conditions. It is revealed that in manganese steels the particles of vanadium carbide nucleate according to homogeneous mechanism at all aging temperatures (600-750 deg C). The presence of chromium in the matrix promotes the transition to heterogeneous mechanism of carbide nucleation and growth. With nickel content increasing the plasticity of precipitation hardened steels gets better due to more intense diffusion of atoms and vacancies to grain boundaries and, hence, the widening of near-boundary zones free of carbide particles

  18. Hardening and embrittlement mechanisms of reduced activation ferritic/martensitic steels irradiated at 573 K

    Energy Technology Data Exchange (ETDEWEB)

    Tanigawa, H. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Klueh, R.L. [Oak Ridge Noational Laboratory, TN (United States); Hashimoto, N. [Hokkaido Univ., Materials Science and Engineering Div., Graduate School of Engineering, Sapporo (Japan); Sokolov, M. [Oak Ridge National Laboratory, Materials Science and Technology Div., TN (United States)

    2007-07-01

    Full text of publication follows: It has been reported that reduced-activation ferritic/martensitic steels (RAFMs), such as F82H, ORNL9Cr-2WVTa, and JLF-1, showed a variety of changes in ductile-brittle transition temperature and yield stress after irradiation at 573 K up to 5 dpa, and those differences could not be interpreted solely by the difference of dislocation microstructure induced by irradiation. To investigate the impact of other microstructural feature, i.e. precipitates, the precipitation behavior of F82H, ORNL 9Cr-2WVTa, and JLF-1 was examined. It was revealed that irradiation-induced precipitation and amorphization of precipitates partly occurred and caused the different precipitation on block, packet and prior austenitic grain boundaries. In addition to these phenomena, irradiation-induced nano-size precipitates were also observed in the matrix. It was also revealed that the chemical compositions of precipitates approached the calculated thermal equilibrium state of M{sub 23}C{sub 6} at an irradiation temperature of 573 K. The calculation also suggests the presence of Laves phase at 573 K, which is usually not observed at this temperature, but the ion irradiation on aged F82H with Laves phase suggests that Laves phase becomes amorphous and could not be stable under irradiation at 573 K. This observation indicates the possibility that the irradiation-induced nano-size precipitation could be the consequence of the conflict between precipitation and amorphization of Laves phase. Over all, these observations suggests that the variety of embrittlement and hardening of RAFMs observed at 573 K irradiation up to 5 dpa might be the consequence of the transition phenomena that occur as the microstructure approaches thermal equilibrium during irradiation at 573 K. (authors)

  19. Effect of feed rate, workpiece hardness and cutting edge on subsurface residual stress in the hard turning of bearing steel using chamfer + hone cutting edge geometry

    International Nuclear Information System (INIS)

    Hua Jiang; Shivpuri, Rajiv; Cheng Xiaomin; Bedekar, Vikram; Matsumoto, Yoichi; Hashimoto, Fukuo; Watkins, Thomas R.

    2005-01-01

    Residual stress on the machined surface and the subsurface is known to influence the service quality of a component, such as fatigue life, tribological properties, and distortion. Therefore, it is essential to predict and control it for enhanced performance. In this paper, a newly proposed hardness based flow stress model is incorporated into an elastic-viscoplastic finite element model of hard turning to analyze process variables that affect the residual stress profile of the machined surface. The effects of cutting edge geometry and workpiece hardness as well as cutting conditions, such as feed rate and cutting speed, are investigated. Numerical analysis shows that hone edge plus chamfer cutting edge and aggressive feed rate help to increase both compressive residual stress and penetration depth. These predictions are validated by face turning experiments which were conducted using a chamfer with hone cutting edge for different material hardness and cutting parameters. The residual stresses under the machined surface are measured by X-ray diffraction/electropolishing method. A maximum circumferential residual stress of about 1700 MPa at a depth of 40 μm is reached for hardness of 62 HRc and feed rate of 0.56 mm/rev. This represents a significant increase from previously reported results in literatures. It is found from this analysis that using medium hone radius (0.02-0.05 mm) plus chamfer is good for keeping tool temperature and cutting force low, while obtaining desired residual stress profile

  20. GRINDING OF HARDENED STEELS USING OPTIMIZED COOLING RECTIFICADO DE ACEROS ENDURECIDOS USANDO REFRIGERACIÓN OPTIMIZADA

    Directory of Open Access Journals (Sweden)

    Manoel Cléber de Sampaio Alves

    2008-06-01

    Full Text Available Grinding – the final machining process of a workpiece – requires large amounts of cutting fluids for the lubrication, cooling and removal of chips. These fluids are highly aggressive to the environment. With the technological advances of recent years, the worldwide trend is to produce increasingly sophisticated components with very strict geometric and dimensional tolerances, good surface finish, at low costs, and particularly without damaging the environment. The latter requirement can be achieved by recycling cutting fluids, which is a costly solution, or by drastically reducing the amount of cutting fluids employed in the grinding process. This alternative was investigated here by varying the plunge velocity in the plunge cylindrical grinding of ABNT D6 steel, rationalizing the application of two cutting fluids and using a superabrasive CBN (cubic boron nitride grinding wheel with vitrified binder to evaluate the output parameters of tangential cutting force, acoustic emission, roughness, roundness, tool wear, residual stress and surface integrity, using scanning electron microscopy (SEM to examine the test specimens. The performance of the cutting fluid, grinding wheel and plunge velocity were analyzed to identify the best machining conditions which allowed for a reduction of the cutting fluid volume, reducing the machining time without impairing the geometric and dimensional parameters, and the surface finish and integrity of the machined components.La rectificación, proceso final de fabricación de una pieza, hace uso intenso de fluidos de corte con la finalidad de lubricación, refrigeración y remoción de astillas (imperfecciones. Sin embargo, estos fluidos son extremamente agresivos al medio. Con el avance tecnológico la tendencia mundial es producir piezas cada vez mas sofisticadas, con elevado grado de tolerancia geométrica, dimensional, con buen acabamiento superficial, con bajo costo y, principalmente, sin causar daños al

  1. Microstructural effects on the yield strength and its temperature dependence in a bainitic precipitation hardened Cr-Mo-V steel

    International Nuclear Information System (INIS)

    Toerroenen, K.; Kotilainen, H.; Nenonen, P.

    1980-03-01

    The plastic deformation behaviour of a precipitation hardened bainitic Cr-Mo-V steel is analyzed at ambient and low temperatures. The temperature dependent component of the yield strength is composed of the Peierls-Nabarro force and also partly of the strengthening contribution of the lath- and cell boundaries or the solid solution hardening. The temperature dependence below 230 K is in accordance with the models presented by Yanoshevich and Ryvkina as well as Dorn and Rajnak. The temperature independent component can be calculated merely from the dislocation density, which is stabilized by the vanadium-rich carbides. The linear additivity cannot be used for the superposition of the strengthening effects of various strengthening parameters, By using the phenomenological approach starting from the dislocation movement mechanisms upon yielding the laws for the superposition are discussed. (author)

  2. Evaluation of Microstructure and Toughness of AISI D2 Steel by Bright Hardening in Comparison with Oil Quenching

    Science.gov (United States)

    Torkamani, H.; Raygan, Sh.; Rassizadehghani, J.

    2011-12-01

    AISI D2 is used widely in the manufacture of blanking and cold-forming dies, on account of its excellent hardness and wear behavior. Increasing toughness at a fixed high level of hardness is growing requirement for this kind of tool steel. Improving microstructure characteristics, especially refinement of coarse carbides, is an appropriate way to meet such requirement. In this study, morphology and size of carbides in martensite matrix were compared between two kinds of samples, which were bright hardened (quenching in hot alkaline salt bath consisting of 60% KOH and 40% NaOH) at 230 °C and quenched in oil bath at 60 °C. Results showed that morphology and distribution of carbides in samples performed by bright hardening were finer and almost spherical compared to that of oil quenched. This microstructure resulted in an improvement in toughness and tensile properties of alloy.

  3. X-Ray diffraction study of strain hardening and annealing in an UNS S31803 duplex stainless steel

    International Nuclear Information System (INIS)

    Aguiar, Denilson Jose Marcolino de; Padilha, Angelo Fernando

    2010-01-01

    In the present work the phenomena of strain hardening, formation and reversion of the strain induced alpha-prime martensite (α', CCC, Ferromagnetic) in an UNS S31803 duplex stainless steel have been studied. Initially, the microstructure of the material in the solution annealed condition was characterized with aid of several complementary techniques of microstructural analysis. The volumetric fraction, crystalline structure, chemical composition, size and morphology of the two phases (ferrite and austenite) have been determined. The phenomena of strain hardening, formation and reversion of strain induced martensite in the austenite phase and recovery of austenite and ferrite phases have been studied, predominantly by using X-ray diffraction and the Rietveld method. (author)

  4. Improvement of Strength-Toughness-Hardness Balance in Large Cross-Section 718H Pre-Hardened Mold Steel

    Science.gov (United States)

    Liu, Hanghang; Fu, Paixian; Liu, Hongwei; Li, Dianzhong

    2018-01-01

    The strength-toughness combination and hardness uniformity in large cross-section 718H pre-hardened mold steel from a 20 ton ingot were investigated with three different heat treatments for industrial applications. The different microstructures, including tempered martensite, lower bainite, and retained austenite, were obtained at equivalent hardness. The microstructures were characterized by using metallographic observations, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and electron back-scattered diffraction (EBSD). The mechanical properties were compared by tensile, Charpy U-notch impact and hardness uniformity tests at room temperature. The results showed that the test steels after normalizing-quenching-tempering (N-QT) possessed the best strength-toughness combination and hardness uniformity compared with the conventional quenched-tempered (QT) steel. In addition, the test steel after austempering-tempering (A-T) demonstrated the worse hardness uniformity and lower yield strength while possessing relatively higher elongation (17%) compared with the samples after N-QT (14.5%) treatments. The better ductility of A-T steel mainly depended on the amount and morphology of retained austenite and thermal/deformation-induced twined martensite. This work elucidates the mechanisms of microstructure evolution during heat treatments and will highly improve the strength-toughness-hardness trade-off in large cross-section steels. PMID:29642642

  5. Improvement of Strength-Toughness-Hardness Balance in Large Cross-Section 718H Pre-Hardened Mold Steel

    Directory of Open Access Journals (Sweden)

    Hanghang Liu

    2018-04-01

    Full Text Available The strength-toughness combination and hardness uniformity in large cross-section 718H pre-hardened mold steel from a 20 ton ingot were investigated with three different heat treatments for industrial applications. The different microstructures, including tempered martensite, lower bainite, and retained austenite, were obtained at equivalent hardness. The microstructures were characterized by using metallographic observations, scanning electron microscopy (SEM, transmission electron microscopy (TEM, X-ray diffraction (XRD, and electron back-scattered diffraction (EBSD. The mechanical properties were compared by tensile, Charpy U-notch impact and hardness uniformity tests at room temperature. The results showed that the test steels after normalizing-quenching-tempering (N-QT possessed the best strength-toughness combination and hardness uniformity compared with the conventional quenched-tempered (QT steel. In addition, the test steel after austempering-tempering (A-T demonstrated the worse hardness uniformity and lower yield strength while possessing relatively higher elongation (17% compared with the samples after N-QT (14.5% treatments. The better ductility of A-T steel mainly depended on the amount and morphology of retained austenite and thermal/deformation-induced twined martensite. This work elucidates the mechanisms of microstructure evolution during heat treatments and will highly improve the strength-toughness-hardness trade-off in large cross-section steels.

  6. Microstructural characterization and model of hardening for the irradiated austenitic stainless steels of the internals of pressurized water reactors

    International Nuclear Information System (INIS)

    Pokor, C.

    2003-01-01

    The core internals of Pressurized Water Reactors (PWR) are composed of SA 304 stainless steel plates and CW 316 stainless steel bolts. These internals undergo a neutron flux at a temperature between 280 deg C and 380 deg C which modifies their mechanical properties. These modifications are due to the changes in the microstructure of these materials under irradiation which depend on flux, dose and irradiation temperature. We have studied, by Transmission Electron Microscopy, the microstructure of stainless steels SA 304, CW 316 and CW 316Ti irradiated in a mixed flux reactor (OSIRIS at 330 deg C between 0,8 dpa et 3,4 dpa) and in a fast breeder reactor at 330 deg C (BOR-60) up to doses of 40 dpa. Moreover, samples have been irradiated at 375 deg C in a fast breeder reactor (EBR-II) up to doses of 10 dpa. The microstructure of the irradiated stainless steels consists in faulted Frank dislocation loops in the [111] planes of austenitic, with a Burgers vector of [111]. It is possible to find some voids in the solution annealed samples irradiated at 375 deg C. The evolution of the dislocations loops and voids has been simulated with a 'cluster dynamic' model. The fit of the model parameters has allowed us to have a quantitative description of our experimental results. This description of the microstructure after irradiation was coupled together with a hardening model by Frank loops that has permitted us to make a quantitative description of the hardening of SA 304, CW 316 and CW 316Ti stainless steels after irradiation at a certain dose, flux and temperature. The irradiation doses studied grow up to 90 dpa, dose of the end of life of PWR internals. (author)

  7. Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional......, reflected-light microscopy, and microhardness testing. The results demonstrate that a case of expanded austenite develops and that the presence of plastic deformation has a significant influence on the morphology of the nitrided case. The presence of strain-induced martensite favors the formation of Cr...

  8. The influence of the hardening coolant agent on the properties of hot rolled bars of the steel 42CrMo4

    Directory of Open Access Journals (Sweden)

    M. Stańczyk

    2014-10-01

    Full Text Available In the work the influence results of two different hardening coolant agents on the basic mechanical proprieties and microstructure of the round hot rolled bars were presented. The bars of 42CrMo4 steel were exposed to analysis, and for those bars in the hardening process, water and modern pro-ecological polymer cooling agents Aqua Quench MK were used.

  9. Effect of alloying element partitioning on ferrite hardening in a low alloy ferrite-martensite dual phase steel

    Energy Technology Data Exchange (ETDEWEB)

    Ebrahimian, A., E-mail: ebrahimiana@yahoo.com; Ghasemi Banadkouki, S.S.

    2016-11-20

    In this paper, the effect of carbon and other alloying elements partitioning on ferrite hardening behavior were studied in details using a low alloy AISI4340 ferrite-martensite dual phase (DP) steel. To do so, various re-austenitised samples at 860 °C for 60 min were isothermally heated at 650 °C from 3 to 60 min and then water–quenched to obtain the final ferrite-martensite DP microstructures containing different ferrite and martensite volume fractions. Light and electron microscopic observations were supplemented with electron dispersive spectroscopy (EDS) and nanoindentation tests to explore the localized compositional and hardening variations within ferrite grains in DP samples. The experimental results showed that the ferrite hardness was varied with progress of austenite to ferrite phase transformation in DP samples. In the case of a particular ferrite grain in a particular DP sample, despite a homogeneous distribution of carbon concentration, the ferrite hardness was significantly increased by increasing distance from the central location toward the interfacial α/γ areas. Beside a considerable influence of martensitic phase transformation on adjacent ferrite hardness, these results were rationalized in part to the significant level of Cr and Mo pile-up at α/γ interfaces leading to higher solid solution hardening effect of these regions. The reduction of potential energy developed by attractive interaction between C-Cr and C-Mo couples toward the carbon enriched prior austenite areas were the dominating driving force for pile-up segregation.

  10. Effect of explosion hardening on the properties of the near-surface layer of glow-discharged nitrided 33H3MF steel

    International Nuclear Information System (INIS)

    Rudnicki, J.; Fleszar, A.; Wierzchon, T.; Maranda, A.; Nowaczewski, J.

    1999-01-01

    The study was concerned with the effect of explosion hardening of 33H3MF steel, realized by the impact of the detonation products of a metallic plate driven by the detonation of an explosive plastic material, upon the microhardness and thickness of the nitrided layers forming during the glow discharge assisted nitridation process. Nitrided layers containing a compound zone, diffusion layers and layers with braunite content were formed on explosion-hardened steel surfaces. The corrosion resistance of the nitrided layers thus obtained was compared with that of the layers formed on non-hardened surfaces and on non-hardened and nitrided surfaces. The layers examined have a higher corrosion resistance than the starting material, but lower than the nitrided layers formed without the explosive load. The impact strength of the steel samples was examined before and after the explosion hardening and also after glow discharge assisted nitriding. It has been found that the explosion hardening followed by nitriding increases the impact strength, which is an advantageous effect. This also gives evidence that the changes in the hardness and structure of the samples examined, which are only observed in the layers whose thickness falls between 0.1 and 1.5 mm do not affect the notch present on the sample surface and thus have no influence upon the character of the sample fracture. (author)

  11. The influence of elevated temperature transformation and mechanical properties of a precipitation hardening martensitic stainless steel on its wear behaviour

    International Nuclear Information System (INIS)

    Smith, A.F.

    1989-11-01

    Self wear tests of a martensitic stainless steel in CO 2 in the temperature range 20-300degC showed transitional behaviour at 20 and 300degC. In the mid temperature range a severe wear rate of ∼ 2 x 10 -13 m 3 /Nm persisted for sliding distances up to 2000 m. A possible explanation was that while strain induced transformation of retained austenite at low temperatures provided a sufficiently hardened substrate that allowed inelastic rather than plastic interactions this did not occur at 200degC. Tests were carried out to determine the temperature above which strain no longer transformed austenite into martensite. Although a martensite start temperature of ∼ 150degC was found for the present steel the presence of only ∼ 10% retained austenite in the ''as heat treated'' material suggests that its transformation to martensite at 200degC would not materially affect the extent of subsurface hardening. It is proposed that a surface reaction plays a role in transition behaviour. At 300degC the reaction product is an oxide but at room temperature it is possibly a carbonate. The stability of the carbonate decreases with temperature thus giving an intermediate temperature range where metal/metal contacts prevail leading to the persistent high wear behaviour. (author)

  12. TEM Studies of Boron-Modified 17Cr-7Ni Precipitation-Hardenable Stainless Steel via Rapid Solidification Route

    Science.gov (United States)

    Gupta, Ankur; Bhargava, A. K.; Tewari, R.; Tiwari, A. N.

    2013-09-01

    Commercial grade 17Cr-7Ni precipitation-hardenable stainless steel has been modified by adding boron in the range 0.45 to 1.8 wt pct and using the chill block melt-spinning technique of rapid solidification (RS). Application of RS has been found to increase the solid solubility of boron and hardness of 17Cr-7Ni precipitation-hardenable stainless steel. The hardness of the boron-modified rapidly solidified alloys has been found to increase up to ~280 pct after isochronal aging to peak hardness. A TEM study has been carried out to understand the aging behavior. The presence of M23(B,C)6 and M2(B,C) borocarbides and epsilon-carbide in the matrix of austenite and ferrite with a change in heat treatment temperature has been observed. A new equation for Creq is also developed which includes the boron factor on ferrite phase stability. The study also emphasizes that aluminum only takes part in ferrite phase stabilization and remains in the solution.

  13. Tool wear of (Ti, Al) N-coated polycrystalline cubic boron nitride compact in cutting of hardened steel

    Science.gov (United States)

    Wada, Tadahiro; Hanyu, Hiroyuki

    2017-11-01

    Polycrystalline cubic boron nitride compact (cBN) is effective tool material for cutting hardened steel. In addition to coated high speed steel and coated cemented carbide that has long been used for cutting materials, more recently, coated cBN has also been used. In this study, to verify the effectiveness of the (Ti,Al)N-coated cBN, which is formed on the substrate of cBN by the physical vapor deposition method, the hardened steel was turned with the (Ti,Al)N-coated cBN tool at a cutting speed of 3.33, 5.00 m/s, a feed rate of 0.3 mm/rev and a depth of cut of 0.1 mm. Furthermore, the uncoated cBN, which was the substrate of the (Ti,Al)N-coated, was also used. The tool wear of the cBN tools was experimentally investigated. The following results were obtained: (1) The contact area between the rake face and the chip of the (Ti,.Al)N-coated cBN tool was smaller than that of the uncoated cBN tool. (2) The tool wear of the (Ti,Al)N-coated cBN was smaller than that of uncoated cBN. (3) The wear progress of the (Ti,Al)N-coated cBN with the main element phase of the TiCN-Al, was slower than that of the (Ti,Al)N-coated cBN with the main element phase of the TiN-Al. (4) In the case of the high cutting speed of 5.00 m/s, the tool wear of the (Ti,Al)N-coated cBN was also smaller than that of uncoated cBN. The above results clarify that the (Ti,Al)N-coated cBN can be used as a tool material in high feed cutting of hardened steel.

  14. Relationship between 0.2% proof stress and Vickers hardness of work-hardened low carbon austenitic stainless steel, 316SS

    International Nuclear Information System (INIS)

    Matsuoka, Saburo

    2004-01-01

    Stress corrosion cracking (SCC) occurs in shrouds and piping made of low carbon austenitic stainless steels at nuclear power plants. A work-hardened layer is considered to be one of the probable causes for this occurrence. The maximum Vickers hardness measured at the work-hardened layer is 400 HV. It is important to determine the yield strength and tensile strength of the work-hardened layer in the investigation on the causes of SCC. However, the tensile specimen cannot be obtained since the thickness of the work-hardened layer is as mall as several hundred μm, therefore, it is useful if we can estimate these strengths from its Vickers hardness. Consequently, we investigated the relationships between Vickers hardness versus yield strength and tensile strength using the results obtained on various steels in a series of Fatigue Data Sheets published by the National Institute for Materials Science and results newly obtained on a parent material and rolled materials (reduction of area: 10 - 50%, maximum hardness: 350 HV) for a low carbon stainless steel. The results showed that (1) the relationship between the 0.2% proof stress and the Vickers hardness can be described by a single straight line regardless of strength, structure, and rolling ratio, however, (2) the tensile strength is not correlated with the Vickers hardness, and the austenitic stainless steel in particular shows characteristics different from those of other steels. (author)

  15. Steel

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

    1977-01-01

    Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

  16. Low temperature surface hardening of stainless steel; the role of plastic deformation

    DEFF Research Database (Denmark)

    Bottoli, Federico; Jespersen, Freja Nygaard; Hattel, Jesper Henri

    2016-01-01

    : - plastic deformation of metastable austenitic stainless steels leads to the development of strain-induced martensite, which compromises the uniformity and the homogeneity of the expanded austenite zone. - during low temperature surface engineering composition and stress profiles develop. On numerical......Thermochemical surface engineering by nitriding of austenitic stainless steel transforms the surface zone into expanded austenite, which improves the wear resistance of the stainless steel while preserving the stainless behavior. As a consequence of the thermochemical surface engineering, huge...

  17. Physical mechanisms of thermal-diffusivity depth-profile generation in a hardened low-alloy Mn, Si, Cr, Mo steel reconstructed by photothermal radiometry

    International Nuclear Information System (INIS)

    Nicolaides, Lena; Mandelis, Andreas; Beingessner, Clare J.

    2001-01-01

    It is well established that in hardened steels thermal-diffusivity broadly anticorrelates with microhardness, allowing thermal-wave depth profilometry to be used as a tool to measure microhardness profiles. Nevertheless, the physical mechanisms for this anticorrelation have not been well understood. In this work, the thermal-diffusivity profiles of rough, hardened industrial steels were reconstructed after the elimination of roughness effects from the experimental data. Carburizing and quenching are widely used for the heat treatment of steel components, and it is important to understand their effects on thermal-diffusivity profiles. A thorough examination of the actual mechanism by which thermal-diffusivity depth profiles are affected by first carburizing and then quenching AISI-8620 steels was performed. It was concluded that the variation of thermal diffusivity with depth is dominated by the carbon concentration profile, whereas the absolute value of the thermal diffusivity is a function of microstructure. [copyright] 2001 American Institute of Physics

  18. Properties isotropy of magnesium alloy strip workpieces

    Directory of Open Access Journals (Sweden)

    Р. Кавалла

    2016-12-01

    Full Text Available The paper discusses the issue of obtaining high quality cast workpieces of magnesium alloys produced by strip roll-casting. Producing strips of magnesium alloys by combining the processes of casting and rolling when liquid melt is fed continuously to fast rolls is quite promising and economic. In the process of sheet stamping considerable losses of metal occur on festoons formed due to anisotropy of properties of foil workpiece, as defined by the macro- and microstructure and modes of rolling and annealing. The principal causes of anisotropic mechanical properties of metal strips produced by the combined casting and rolling technique are the character of distribution of intermetallic compounds in the strip, orientation of phases of metal defects and the residual tensions. One of the tasks in increasing the output of fit products during stamping operations consists in minimizing the amount of defects. To lower the level of anisotropy in mechanical properties various ways of treating the melt during casting are suggested. Designing the technology of producing strips of magnesium alloys opens a possibility of using them in automobile industry to manufacture light-weight body elements instead of those made of steel.

  19. Experimental and Numerical Investigations in Shallow Cut Grinding by Workpiece Integrated Infrared Thermopile Array.

    Science.gov (United States)

    Reimers, Marcel; Lang, Walter; Dumstorff, Gerrit

    2017-09-30

    The purpose of our study is to investigate the heat distribution and the occurring temperatures during grinding. Therefore, we did both experimental and numerical investigations. In the first part, we present the integration of an infrared thermopile array in a steel workpiece. Experiments are done by acquiring data from the thermopile array during grinding of a groove in a workpiece made of steel. In the second part, we present numerical investigations in the grinding process to further understand the thermal characteristic during grinding. Finally, we conclude our work. Increasing the feed speed leads to two things: higher heat flux densities in the workpiece and higher temperature gradients in the material.

  20. Experimental and Numerical Investigations in Shallow Cut Grinding by Workpiece Integrated Infrared Thermopile Array

    Directory of Open Access Journals (Sweden)

    Marcel Reimers

    2017-09-01

    Full Text Available The purpose of our study is to investigate the heat distribution and the occurring temperatures during grinding. Therefore, we did both experimental and numerical investigations. In the first part, we present the integration of an infrared thermopile array in a steel workpiece. Experiments are done by acquiring data from the thermopile array during grinding of a groove in a workpiece made of steel. In the second part, we present numerical investigations in the grinding process to further understand the thermal characteristic during grinding. Finally, we conclude our work. Increasing the feed speed leads to two things: higher heat flux densities in the workpiece and higher temperature gradients in the material.

  1. Interface Analyses Between a Case-Hardened Ingot Casting Steel and Carbon-Containing and Carbon-Free Refractories

    Science.gov (United States)

    Fruhstorfer, Jens; Dudczig, Steffen; Rudolph, Martin; Schmidt, Gert; Brachhold, Nora; Schöttler, Leandro; Rafaja, David; Aneziris, Christos G.

    2018-06-01

    Corrosion tests of carbon-free and carbon-containing refractories were performed. The carbon-free crucibles corroded, whereas the carbon-containing crucibles were negligibly attacked. On them, inclusions were attached. This study investigates melt oxygen contents, interface properties, and steel compositions with their non-metallic inclusions in order to explore the inclusion formation and deposition mechanisms. The carbon-free crucibles were based on alumina, mullite, and zirconia- and titania-doped alumina (AZT). The carbon-containing (-C) ones were alumina-C and AZT-C. Furthermore, nanoscaled carbon and alumina additives (-n) were applied in an AZT-C-n material. In the crucibles, the case-hardened steel 17CrNiMo7-6 was remelted at 1580 °C. It was observed that the melt and steel oxygen contents were higher for the tests in the carbon-free crucibles. Into these crucibles, the deoxidizing alloying elements Mn and Si diffused. Reducing contents of deoxidizing elements resulted in higher steel oxygen levels and less inclusions, mainly of the inclusion group SiO2-core-MnS-shell (2.5 to 8 μ m). These developed from smaller SiO2 nuclei. The inclusion amount in the steel was highest after remelting in AZT-C-n for 30 minutes but decreased strongly with increasing remelting time (60 minutes) due to inclusions' deposition on the refractory surface. The Ti from the AZT and the nanoadditives supported inclusion growth and deposition. Other inclusion groups were alumina and calcium aluminate inclusions. Their contents were high after remelting in carbon- or AZT-containing crucibles but generally decreased during remelting. On the AZT-C-n crucible, a dense layer formed from vitreous compositions including Al, Ca, Mg, Si, and Ti. To summarize, for reducing forming inclusion amounts, mullite is recommended as refractory material. For capturing formed inclusions, AZT-C-n showed a high potential.

  2. Residual stresses in surface induction hardening of steels: Comparison between experiment and simulation

    International Nuclear Information System (INIS)

    Coupard, Dominique; Palin-luc, Thierry; Bristiel, Philippe; Ji, Vincent; Dumas, Christian

    2008-01-01

    Deep induction hardening has been performed on two batches of smooth cylindrical specimens with a hardening depth respectively around 2 mm and 3 mm. The distributions of axial and circumferential residual stresses are analysed for the two specimen batches by X-ray diffraction technique. The radial normal stress field is estimated through the use of the well known Moore and Evans correction. Finally, the experimental residual stresses are compared with those obtained from a multiphysic finite element modelling of the whole induction treatment process, including electromagnetic, thermal, metallurgical and mechanical phenomena. The simulated residual stress field is in good agreement with X-ray analysis especially at depths lower than one-tenth the specimen diameter. At deeper depths, a correction of the experimental X-ray analysis has been done to obtain realistic values

  3. Tribological effects of yttrium and nitrogen ion implantation on a precipitation hardening stainless steel

    International Nuclear Information System (INIS)

    Alonso, F.; Arizaga, A.; Garcia, A.; Onate, J.I.

    1994-01-01

    Yttrium, nitrogen and combined yttrium and nitrogen implantations have been carried out on an ASTM A286 precipitation hardening iron base alloy to evaluate the benefits in their tribological behaviour. Microindentation tests have shown a significant 20%-60% increment in hardness on the nitrogen implanted material, with a limited improvement in elastic recovery of the indentation. An abrasive test on the same material has also produced a 50% reduction in scratch depth. Y + and Y + +N + implantations also hardened the material but to a lesser extent. Reciprocating ball on disk friction and wear testing at 400 C resulted in very severe damage in all cases. X-ray photoelectron spectroscopy analyses combined with Ar sputtering have disclosed that nitrogen is mainly in a nitrided form, yttrium remains oxidized at the surface, below which there is an apparent increase in the metallic bond. ((orig.))

  4. Concomitant formation of different nature clusters and hardening in reactor pressure vessel steels irradiated by heavy ions

    International Nuclear Information System (INIS)

    Fujii, K.; Fukuya, K.; Hojo, T.

    2013-01-01

    Specimens of A533B steels containing 0.04, 0.09 and 0.21 wt%Cu were irradiated at 290 °C to 3 dpa with 3 MeV Fe ions and subjected to atom probe analyses, transmission electron microscopy observations and hardness measurements. The atom probe analysis results showed that two types of solute clusters were formed: Cu-enriched clusters containing Mn, Ni and Si atoms as irradiation-enhanced solute atom clusters and Mn/Ni/Si-enriched clusters as irradiation-induced solute atom clusters. Both cluster types occurred in the highest Cu-content steel and the ratio of Mn/Ni/Si-enriched clusters to Cu-enriched clusters increased with irradiation doses. It was confirmed that the cluster formation was a key factor in the microstructure evolution until the high dose irradiation was reached even in the low Cu content steels though the dislocation loops with much lower density than that of the clusters were observed as matrix damage. The difference in the hardening efficiency due to the difference in the nature of the clusters was small. The irradiation-induced clustering of undersized Si atoms suggested that a clustering driving force other than vacancy-driven diffusion, probably an interstitial mechanism, may become important at higher dose rates

  5. Concomitant formation of different nature clusters and hardening in reactor pressure vessel steels irradiated by heavy ions

    Energy Technology Data Exchange (ETDEWEB)

    Fujii, K., E-mail: fujiik@inss.co.jp [Institute of Nuclear Safety System, Inc., Mihama 919-1205 (Japan); Fukuya, K. [Institute of Nuclear Safety System, Inc., Mihama 919-1205 (Japan); Hojo, T. [Japan Nuclear Energy Safety Organization, Toranomon, Minato-ku, Tokyo 105-0001 (Japan)

    2013-11-15

    Specimens of A533B steels containing 0.04, 0.09 and 0.21 wt%Cu were irradiated at 290 °C to 3 dpa with 3 MeV Fe ions and subjected to atom probe analyses, transmission electron microscopy observations and hardness measurements. The atom probe analysis results showed that two types of solute clusters were formed: Cu-enriched clusters containing Mn, Ni and Si atoms as irradiation-enhanced solute atom clusters and Mn/Ni/Si-enriched clusters as irradiation-induced solute atom clusters. Both cluster types occurred in the highest Cu-content steel and the ratio of Mn/Ni/Si-enriched clusters to Cu-enriched clusters increased with irradiation doses. It was confirmed that the cluster formation was a key factor in the microstructure evolution until the high dose irradiation was reached even in the low Cu content steels though the dislocation loops with much lower density than that of the clusters were observed as matrix damage. The difference in the hardening efficiency due to the difference in the nature of the clusters was small. The irradiation-induced clustering of undersized Si atoms suggested that a clustering driving force other than vacancy-driven diffusion, probably an interstitial mechanism, may become important at higher dose rates.

  6. Effect of residual stress and hardening on grain boundary sliding in welds of low-carbon stainless steels with surface machining

    International Nuclear Information System (INIS)

    Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Katsuyama, Jinya

    2007-01-01

    To clarify the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in welds of low-carbon austenitic stainless steels with surface machining, residual stress and hardness were evaluated by 3-dimentional thermo elastic-plastic analysis and grain boundary sliding behavior was examined using a constant strain rate tensile test. It was revealed that grain boundary sliding occurred in the material at 561K by the tensile test with the numerically simulated tensile residual stress due to welding and surface machining. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding accelerated by residual stress of multi pass welding and surface hardening. (author)

  7. Effect of residual stress and hardening on grain boundary sliding in welds of low-carbon stainless steels with surface machining

    International Nuclear Information System (INIS)

    Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Katsuyama, Jinya

    2008-01-01

    To clarify the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in welds of low-carbon austenitic stainless steels with surface machining, residual stress and hardness were evaluated by 3-dimentional thermo elastic-plastic analysis and grain boundary sliding behavior was examined using a constant strain rate tensile test. It was revealed that grain boundary sliding occurred in the material at 561K by the tensile test with the numerically simulated tensile residual stress due to multi-pass welding and surface machining. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding induced by residual stress of multi pass welding and surface hardening. (author)

  8. Tensile stress–strain and work hardening behaviour of P9 steel for wrapper application in sodium cooled fast reactors

    International Nuclear Information System (INIS)

    Christopher, J.; Choudhary, B.K.; Isaac Samuel, E.; Mathew, M.D.; Jayakumar, T.

    2012-01-01

    Highlights: ► σ–ε behaviour has been adequately described by Ludwigson and Hollomon equations. ► Instantaneous work hardening rate (θ) exhibited two-stage behaviour. ► σ–ε, flow parameters, θ and θσ vs.σ exhibited three distinct temperature regimes. ► Influence of dynamic strain ageing at intermediate temperatures has been identified. ► Dominance of dynamic recovery at high temperatures was demonstrated. - Abstract: Tensile flow behaviour of P9 steel with different silicon content has been examined in the framework of Hollomon, Ludwik, Swift, Ludwigson and Voce relationships for a wide temperature range (300–873 K) at a strain rate of 1.3 × 10 −3 s −1 . Ludwigson equation described true stress (σ)–true plastic strain (ε) data most accurately in the range 300–723 K. At high temperatures (773–873 K), Ludwigson equation reduces to Hollomon equation. The variations of instantaneous work hardening rate (θ = dσ/dε) and θσ with stress indicated two-stage work hardening behaviour. True stress–true plastic strain, flow parameters, θ vs. σ and θσ vs. σ with respect to temperature exhibited three distinct temperature regimes and displayed anomalous behaviour due to dynamic strain ageing at intermediate temperatures. Rapid decrease in flow stress and flow parameters, and rapid shift in θ–σ and θσ–σ towards lower stresses with increase in temperature indicated dominance of dynamic recovery at high temperatures.

  9. TEMPERATURE AND HEAT FLOW WHEN TAPPING OF THE HARDENED STEEL USING DIFFERENT COOLING SYSTEMS TEMPERATURA Y FLUJO DE CALOR AL ROSCAR CON MACHOS ACERO ENDURECIDO UTILIZANDO DIVERSOS SISTEMAS DE LUBRICACIÓN

    Directory of Open Access Journals (Sweden)

    Lincoln Cardoso Brandão

    2009-08-01

    Full Text Available Machining hardened steels has always been a great challenge in metal cutting, particularly for tapping operations. In the present paper, temperature was assessed when tapping hardened AISI H13. Dry machining and two cooling/lubrication systems were used: flooded and minimum quantity of fluid (MQF with 20ml/h, both using mineral oil. The tapping operation was performed on 100 x 40 mm, 14 mm thick workpieces with 55 HRc. An implanted thermocouple technique was used for temperature measurement at distances very close to the highest thread diameter (at 0.1, 2.5 and 5.0 mm. Three thermocouples were used for each distance along the workpiece diameter at 3.0, 7.0 and 11.0 mm from the tap entrance. Measurements were replicated twice for each condition tested. An analytical theoretical heat conduction model was used to evaluate the temperature at the tool-workpiece interface and determine the heat flow and convection coefficient. The smallest temperature increase and heat flow were observed when using the flooded system, followed by the MQF, compared to the dry condition. The effect was directly proportional to the amount of lubricant applied, as well as with the MQF system, when compared to dry cutting.Trabajar los aceros endurecidos siempre ha sido un desafío para el corte de metales, particularmente en las operaciones de roscado. En el presente trabajo se mide la temperatura del acero AISI H13 endurecido, realizándose ensayos sin lubricación (seco y dos sistemas con lubricación: aceite lubricante en grandes cantidades y mínima cantidad de líquido (minimum quantity of fluid MQF a 20 ml/h, en ambos casos se utilizó aceite integral mineral. El roscado se realiza sobre probetas de prueba de 100 x 40 mm con 14mm de espesor y dureza de 55 HRc. Para medir la temperatura se utiliza la técnica de termocuplas situadas muy próximas al diámetro mayor del hilo de rosca (a 0.1, 2.5 y 5 mm de distancia. Se utiliza tres termocuplas a lo largo del espesor de

  10. Tensile stress-strain and work hardening behaviour of P9 steel for wrapper application in sodium cooled fast reactors

    Science.gov (United States)

    Christopher, J.; Choudhary, B. K.; Isaac Samuel, E.; Mathew, M. D.; Jayakumar, T.

    2012-01-01

    Tensile flow behaviour of P9 steel with different silicon content has been examined in the framework of Hollomon, Ludwik, Swift, Ludwigson and Voce relationships for a wide temperature range (300-873 K) at a strain rate of 1.3 × 10 -3 s -1. Ludwigson equation described true stress ( σ)-true plastic strain ( ɛ) data most accurately in the range 300-723 K. At high temperatures (773-873 K), Ludwigson equation reduces to Hollomon equation. The variations of instantaneous work hardening rate ( θ = dσ/ dɛ) and θσ with stress indicated two-stage work hardening behaviour. True stress-true plastic strain, flow parameters, θ vs. σ and θσ vs. σ with respect to temperature exhibited three distinct temperature regimes and displayed anomalous behaviour due to dynamic strain ageing at intermediate temperatures. Rapid decrease in flow stress and flow parameters, and rapid shift in θ- σ and θσ- σ towards lower stresses with increase in temperature indicated dominance of dynamic recovery at high temperatures.

  11. A constitutive model accounting for strain ageing effects on work-hardening. Application to a C-Mn steel

    Science.gov (United States)

    Ren, Sicong; Mazière, Matthieu; Forest, Samuel; Morgeneyer, Thilo F.; Rousselier, Gilles

    2017-12-01

    One of the most successful models for describing the Portevin-Le Chatelier effect in engineering applications is the Kubin-Estrin-McCormick model (KEMC). In the present work, the influence of dynamic strain ageing on dynamic recovery due to dislocation annihilation is introduced in order to improve the KEMC model. This modification accounts for additional strain hardening rate due to limited dislocation annihilation by the diffusion of solute atoms and dislocation pinning at low strain rate and/or high temperature. The parameters associated with this novel formulation are identified based on tensile tests for a C-Mn steel at seven temperatures ranging from 20 °C to 350 °C. The validity of the model and the improvement compared to existing models are tested using 2D and 3D finite element simulations of the Portevin-Le Chatelier effect in tension.

  12. Assessment of finite element and smoothed particles hydrodynamics methods for modeling serrated chip formation in hardened steel

    Directory of Open Access Journals (Sweden)

    Usama Umer

    2016-05-01

    Full Text Available This study aims to perform comparative analyses in modeling serrated chip morphologies using traditional finite element and smoothed particles hydrodynamics methods. Although finite element models are being employed in predicting machining performance variables for the last two decades, many drawbacks and limitations exist with the current finite element models. The problems like excessive mesh distortions, high numerical cost of adaptive meshing techniques, and need of geometric chip separation criteria hinder its practical implementation in metal cutting industries. In this study, a mesh free method, namely, smoothed particles hydrodynamics, is implemented for modeling serrated chip morphology while machining AISI H13 hardened tool steel. The smoothed particles hydrodynamics models are compared with the traditional finite element models, and it has been found that the smoothed particles hydrodynamics models have good capabilities in handling large distortions and do not need any geometric or mesh-based chip separation criterion.

  13. Influences of silicon on the work hardening behavior and hot deformation behavior of Fe–25 wt%Mn–(Si, Al) TWIP steel

    International Nuclear Information System (INIS)

    Li, Dejun; Feng, Yaorong; Song, Shengyin; Liu, Qiang; Bai, Qiang; Ren, Fengzhang; Shangguan, Fengshou

    2015-01-01

    Highlights: • Influence of Si on work hardening behavior of Fe–25 wt%Mn TWIP steel was investigated. • Influence of Si on hot deformation behavior of Fe–25 wt%Mn TWIP steel was studied. • Si blocks dislocation glide and favors mechanical twinning in Fe–25 wt%Mn TWIP steel. • The addition of Si increases the hot deformation activation energy of Fe–25 wt%Mn TWIP steel. • The addition of Si retards the nucleation and growth of DRX grains of Fe–25 wt%Mn TWIP steel. - Abstract: The influence of silicon on mechanical properties and hot deformation behavior of austenitic Fe–25 wt%Mn TWIP steel was investigated by means of the comparison research between 25Mn3Al and 25Mn3Si3Al steel. The results show that the 25Mn3Si3Al steel has higher yield strength and higher hardness than that of 25Mn3Al steel because of the solution strengthening caused by Si atoms and possesses higher uniform deformation ability and tensile strength than that of 25Mn3Al steel due to the higher work hardening ability of 25Mn3Si3Al steel. 25Mn3Si3Al steel presents a clear four-stage curve of work hardening rate in course of cold compression. Quite the opposite, the 25Mn3Al steel presents a monotonic decline curve of work hardening rate. The difference of the work hardening behavior between 25Mn3Al and 25Mn3Si3Al steel can be attributed to the decline of stacking fault energy (SFE) caused by the addition of 3 wt% Si. The dislocation glide plays an important role in the plastic deformation of 25Mn3Al steel even though the mechanical twinning is still one of the main deformation mechanisms. The 3 wt% Si added into the 25Mn3Al steel blocks the dislocation glide and promotes the mechanical twinning, and then the dislocation glide characteristics cannot be observed in cold deformed microstructure of 25Mn3Si3Al steel. The hot compression tests reveal that the hot deformation resistance of the 25Mn3Si3Al steel is significantly higher than that of the 25Mn3Al steel due to the solid

  14. Physical and numerical modelling of heat treatment the precipitation-hardening complex-phase steel (CP

    Directory of Open Access Journals (Sweden)

    B. Koczurkiewicz

    2013-01-01

    Full Text Available The article presents the results of physical and numerical modeling of the processes of thermo- plastic treatment of an experimental complex-phase (CP steel. Numerical tests were carried out using a commercial software program, ThermoCalc. Based on the obtained test results, the austenitization temperature was established. Physical modeling was performed using a DIL 805A/D dilatometer and the Gleeble 3800 system. The characteristic temperatures of the steel and the primary austenite grain size were determined. The test pieces were also subjected to metallographic examinations and Vickers hardness tests. The obtained results served for building an actual CCT diagram for the steel tested.

  15. Optimum Compressive Strength of Hardened Sandcrete Building Blocks with Steel Chips

    Directory of Open Access Journals (Sweden)

    Alohan Omoregie

    2013-02-01

    Full Text Available The recycling of steel chips into an environmentally friendly, responsive, and profitable commodity in the manufacturing and construction industries is a huge and difficult challenge. Several strategies designed for the management and processing of this waste in developed countries have been largely unsuccessful in developing countries mainly due to its capital-intensive nature. To this end, this investigation attempts to provide an alternative solution to the recycling of this material by maximizing its utility value in the building construction industry. This is to establish their influence on the compressive strength of sandcrete hollow blocks and solid cubes with the aim of specifying the range percent of steel chips for the sandcrete optimum compressive strength value. This is particularly important for developing countries in sub-Saharan Africa, and even Latin America where most sandcrete blocks exhibit compressive strengths far below standard requirements. Percentages of steel chips relative to the weight of cement were varied and blended with the sand in an attempt to improve the sand grading parameters. The steel chips variations were one, two, three, four, five, ten and fifteen percent respectively. It was confirmed that the grading parameters were improved and there were significant increases in the compressive strength of the blocks and cube samples. The greatest improvement was noticed at four percent steel chips and sand combination. Using the plotted profile, the margin of steel chips additions for the optimum compressive strength was also established. It is recommended that steel chip sandcrete blocks are suitable for both internal load bearing, and non-load bearing walls, in areas where they are not subjected to moisture ingress. However, for external walls, and in areas where they are liable to moisture attack after laying, the surfaces should be well rendered. Below ground level, the surfaces should be coated with a water

  16. Microstructure based modelling of ductile fracture in quench-hardenable boron steel

    OpenAIRE

    Östlund, Rickard

    2015-01-01

    Reduction of fuel consumption and emissions by vehicle weight minimization constitute a major driving force for the development of new materials and manufacturing processes in the automotive industry. Simultaneously formed and quenched boron steel components have higher strength to weight ratio than conventional mild steel components. Additionally, hot formed components can be tailored to have regions with lower strength and higher ductility, improving their crash performance. This is often r...

  17. Surface Roughness Optimization Using Taguchi Method of High Speed End Milling For Hardened Steel D2

    Science.gov (United States)

    Hazza Faizi Al-Hazza, Muataz; Ibrahim, Nur Asmawiyah bt; Adesta, Erry T. Y.; Khan, Ahsan Ali; Abdullah Sidek, Atiah Bt.

    2017-03-01

    The main challenge for any manufacturer is to achieve higher quality of their final products with maintains minimum machining time. In this research final surface roughness analysed and optimized with maximum 0.3 mm flank wear length. The experiment was investigated the effect of cutting speed, feed rate and depth of cut on the final surface roughness using D2 as a work piece hardened to 52-56 HRC, and coated carbide as cutting tool with higher cutting speed 120-240 mm/min. The experiment has been conducted using L9 design of Taguchi collection. The results have been analysed using JMP software.

  18. Low-temperature gaseous surface hardening of stainless steel: the current status

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    a hardened case at the surface, while maintaining the superior corrosion performance. This can be achieved by dissolving colossal amounts of nitrogen and/or carbon without forming nitrides and/or carbides, thus developing so-called expanded austenite. The present work gives an overview over results obtained...... on homogeneous expanded austenite and covers the crystallography for nitrogen- and carbon-stabilised expanded austenite, the solubility for nitrogen and carbon, the diffusion of these interstitials as well as the stability of expanded austenite with respect to nitride and carbide formation. Subsequently...

  19. Residual stress state in an induction hardened steel bar determined by synchrotron- and neutron diffraction compared to results from lab-XRD

    International Nuclear Information System (INIS)

    Holmberg, Jonas; Steuwer, Axel; Stormvinter, Albin; Kristoffersen, Hans; Haakanen, Merja; Berglund, Johan

    2016-01-01

    Induction hardening is a relatively rapid heat treatment method to increase mechanical properties of steel components. However, results from FE-simulation of the induction hardening process show that a tensile stress peak will build up in the transition zone in order to balance the high compressive stresses close to the surface. This tensile stress peak is located in the transition zone between the hardened zone and the core material. The main objective with this investigation has been to non-destructively validate the residual stress state throughout an induction hardened component. Thereby, allowing to experimentally confirming the existence and magnitude of the tensile stress peak arising from rapid heat treatment. For this purpose a cylindrical steel bar of grade C45 was induction hardened and characterised regarding the microstructure, hardness, hardening depth and residual stresses. This investigation shows that a combined measurement with synchrotron/neutron diffraction is well suited to non-destructively measure the strains through the steel bar of a diameter of 20 mm and thereby making it possible to calculate the residual stress profile. The result verified the high compressive stresses at the surface which rapidly changes to tensile stresses in the transition zone resulting in a large tensile stress peak. Measured stresses by conventional lab-XRD showed however that at depths below 1.5 mm the stresses were lower compared to the synchrotron and neutron data. This is believed to be an effect of stress relaxation from the layer removal. The FE-simulation predicts the depth of the tensile stress peak well but exaggerates the magnitude compared to the measured results by synchrotron/neutron measurements. This is an important knowledge when designing the component and the heat treatment process since this tensile stress peak will have great impact on the mechanical properties of the final component.

  20. Residual stress state in an induction hardened steel bar determined by synchrotron- and neutron diffraction compared to results from lab-XRD

    Energy Technology Data Exchange (ETDEWEB)

    Holmberg, Jonas, E-mail: jonas.holmberg@swerea.se [Swerea IVF AB, Argongatan 30, 431 22 Mölndal (Sweden); University West, 461 86 Trollhättan (Sweden); Steuwer, Axel [Nelson Mandela Metropolitan University, Gardham Avenue, 6031 Port Elizabeth (South Africa); Stormvinter, Albin; Kristoffersen, Hans [Swerea IVF AB, Argongatan 30, 431 22 Mölndal (Sweden); Haakanen, Merja [Stresstech OY, Tikkutehtaantie 1, 40 800 Vaajakoski (Finland); Berglund, Johan [Swerea IVF AB, Argongatan 30, 431 22 Mölndal (Sweden)

    2016-06-14

    Induction hardening is a relatively rapid heat treatment method to increase mechanical properties of steel components. However, results from FE-simulation of the induction hardening process show that a tensile stress peak will build up in the transition zone in order to balance the high compressive stresses close to the surface. This tensile stress peak is located in the transition zone between the hardened zone and the core material. The main objective with this investigation has been to non-destructively validate the residual stress state throughout an induction hardened component. Thereby, allowing to experimentally confirming the existence and magnitude of the tensile stress peak arising from rapid heat treatment. For this purpose a cylindrical steel bar of grade C45 was induction hardened and characterised regarding the microstructure, hardness, hardening depth and residual stresses. This investigation shows that a combined measurement with synchrotron/neutron diffraction is well suited to non-destructively measure the strains through the steel bar of a diameter of 20 mm and thereby making it possible to calculate the residual stress profile. The result verified the high compressive stresses at the surface which rapidly changes to tensile stresses in the transition zone resulting in a large tensile stress peak. Measured stresses by conventional lab-XRD showed however that at depths below 1.5 mm the stresses were lower compared to the synchrotron and neutron data. This is believed to be an effect of stress relaxation from the layer removal. The FE-simulation predicts the depth of the tensile stress peak well but exaggerates the magnitude compared to the measured results by synchrotron/neutron measurements. This is an important knowledge when designing the component and the heat treatment process since this tensile stress peak will have great impact on the mechanical properties of the final component.

  1. Influence of cold deformation and annealing on hydrogen embrittlement of cold hardening bainitic steel for high strength bolts

    Energy Technology Data Exchange (ETDEWEB)

    Hui, Weijun, E-mail: wjhui@bjtu.edu.cn [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Zhang, Yongjian; Zhao, Xiaoli; Shao, Chengwei [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Wang, Kaizhong; Sun, Wei; Yu, Tongren [Technical Center, Maanshan Iron & Steel Co., Ltd., Maanshan 243002, Anhui (China)

    2016-04-26

    The influence of cold drawing and annealing on hydrogen embrittlement (HE) of newly developed cold hardening bainitic steel was investigated by using slow strain rate testing (SSRT) and thermal desorption spectrometry (TDS), for ensuring safety performance of 10.9 class high strength bolts made of this kind of steel against HE under service environments. Hydrogen was introduced into the specimen by electrochemical charging. TDS analysis shows that the hydrogen-charged cold drawn specimen exhibits an additional low-temperature hydrogen desorption peak besides the original high-temperature desorption peak of the as-rolled specimen, causing remarkable increase of absorbed hydrogen content. It is found that cold drawing significantly enhances the susceptibility to HE, which is mainly attributed to remarkable increase of diffusible hydrogen absorption, the occurrence of strain-induced martensite as well as the increase of strength level. Annealing after cold deformation is an effective way to improve HE resistance and this improvement strongly depends on annealing temperature, i.e. HE susceptibility decreases slightly with increasing annealing temperature up to 200 °C and then decreases significantly with further increasing annealing temperature. This phenomenon is explained by the release of hydrogen, the recovery of cold worked microstructure and the decrease of strength with increasing annealing temperature.

  2. Evaluation on machined surface of hardened stainless steel generated by hard turning using coated carbide tools with wiper geometry

    International Nuclear Information System (INIS)

    Noordin, M.Y.; Kurniawan, D.; Sharif, S.

    2007-01-01

    Hard turning has been explored to be the finish machining operation for parts made of hardened steel. Its feasibility is determined partially by the quality of the resulting machined surface. This study evaluates the surface integrity of martensitic stainless steel (48 HRC) resulting from hard turning using coated carbide tool with wiper geometry at various cutting speed and feed and compares to that obtained using coated carbide tool with conventional geometry. The wiper coated carbide tool is able to produce machined surface which is of finer finish (Ra is finer than 0.4 μm at most cutting parameters) and yet is similarly inducing only minor microstructural alteration compared to its conventional counterpart. From the view of the chip morphology where continuous type of chip is desired rather than sawtooth chip type, the wiper tool generates continuous chip at almost similar range of cutting parameters compared to the case when using conventional tool. Additionally, the use of wiper tool also induces the preferred compressive residual stress at the machined surface. (author)

  3. The use of microhardness tests to determine the radiation hardening of austenitic stainless steel; Zastosowanie pomiarow mikrotwardosci dla okreslenia umocnienia radiacyjnego stali austenitycznej napromienionej neutronami

    Energy Technology Data Exchange (ETDEWEB)

    Hofman, A.; Kochanski, T.; Malczyk, A.

    1994-12-31

    The use of microhardness technique to determine the radiation hardening has been studied. Microhardness measurements have been conducted on austenitic stainless steel OH18N1OT irradiated up to 2x10{sup 19} ncm{sup -2}. It was determined that the increase in microhardness varies directly with the measured increase in the 0.2% offset yield strength and has been found that microhardness technique may be an effective tool to measurements of radiation induced hardening. (author). 18 refs, 3 figs, 3 tabs.

  4. Precipitation-hardening stainless steels with a shape-memory effect

    Science.gov (United States)

    Sagaradze, V. V.; Afanasiev, S. V.; Volkova, E. G.; Zavalishin, V. A.

    2016-02-01

    The possibility of obtaining the shape-memory effect as a result of the γ → ɛ → γ transformations in aging stainless steels strengthened by VC carbides has been investigated. Regimes are given for strengthening aging (at 650 and 720°C) for stainless steels that predominantly contain (in wt %) 0.06-0.45C, 1-2V, 2-5Si, 9 and 13-14Cr. The values of reversible deformation e (amount of shape-memory effect) determined after heating to 400°C in samples preliminarily deformed to 3.5-4% vary from 0.15 to 2.7%, depending on the composition of the steels and regimes of stabilizing and destabilizing aging.

  5. Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

    Science.gov (United States)

    Rosa, Ferdinand

    1994-01-01

    Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

  6. Study of Surface Wear and Damage Induced by Dry Sliding of Tempered AISI 4140 Steel against Hardened AISI 1055 Steel

    Directory of Open Access Journals (Sweden)

    A. Elhadi

    2016-12-01

    Full Text Available In industry, the sliding mechanical systems are subject to friction and wear phenomena. These phenomena can be the origin of a reduction of the efficiency of the mechanical system even to be responsible for its incapacity. Generally, the materials of the parts which are moving relative (tribological couple of these systems are low alloy steels and carbon steels, thanks to their good mechanical and tribological properties. The present work aimed to study, the surface wear and damage induced by dry sliding of hard carbon steel AISI 1055 (disc against tempered low alloy steel AISI 4140 (pin with different hardness and applied loads was investigated. The results revealed that the interaction between the applied load and pin hardness result in complex thermo-mechanical behaviour of the worn surfaces. When a lower hardness pin is used, the main wear mechanisms observed on the discs were abrasion, adhesion, and oxidation. When a higher hardness pin is used, the wear of the discs is governed by delamination, oxidation, and plastic deformation. In particular, third-body wear occurs at high applied load resulting in higher wear rate of high hardness pins compared to low hardness pins.

  7. Experimental study of the chip morphology in turning hardened AISI D2 steel

    Energy Technology Data Exchange (ETDEWEB)

    Mhamdi, Mohamed Baccar; Bayraktar, Emin [Supmeca, Paris (France); Salem, Sahbi Ben; Boujelbene, Mohamed [National Engineering School of Tunis, Tunis (Turkey)

    2013-11-15

    The study of local mechanisms of material removal is essential in all problems of shaping by machining. Indeed, the mastery of surfaces generated by cutting requires an understanding of cutting mechanisms. The turning of steels with high mechanical properties using the cutting tool, often called 'hard turning,' is a new technique for the mechanical industry, and hence the need to understand the cutting mechanisms. The steel type EN X160CrMoV12 treated to 62 HRC (cold work tool steel: AISI D2 with a martensite matrix and distribution of primary and secondary carbides) is the subject of this study. Hard turning tests were carried out for this steel at different cutting conditions, with the aim to understand the mechanism of chip formation in order to be able to obtain the optimal cutting conditions. The chips obtained were examined under a microscope. The observation showed that the chip formation is influenced by cutting conditions. The chips contained a white layer, and this layer was examined under scanning electronic microscope (SEM) to study its variation depending on cutting parameters. The study shown, that cutting forces decrease with the increase of cutting speed. However, ANOVA method was used to establish the effect of the cutting conditions on experimental obtained results. Analysis of plastic deformation of the chip and the shear angle was made according to cutting conditions. Finally, a microhardness test was carried out to relate the mechanical properties and the microstructures of white layers.

  8. Microstructure Charaterization of a Hardened and Tempered Tool Steel: from Macro to Nano Scale

    DEFF Research Database (Denmark)

    Højerslev, Christian; Somers, Marcel A. J.; Carstensen, Jesper V.

    2002-01-01

    The microstructure of a conventionally heat treated PM AISI M3:2 tool steel, was characterised by a combination of light optical and electron microscopy, covering the range from micro to nano scale. Dilatometry and X-ray diffractometry were used for an overall macro characterisation of the phases...

  9. Effect of nano-particulate sol-gel coatings on the oxidation resistance of high-strength steel alloys during the press-hardening process

    Energy Technology Data Exchange (ETDEWEB)

    Yekehtaz, M.; Benfer, S.; Fuerbeth, W. [DECHEMA-Forschungsinstitut, Theodor-Heuss-Allee 25, D-60486 Frankfurt am Main (Germany); Klesen, C.; Bleck, W. [Institut fuer Eisenhuettenkunde der RWTH Aachen, Intzestrasse 1, D-52072 Aachen (Germany)

    2012-10-15

    The need for lighter constructional materials in automotive industries has increased the use of high-strength steel alloys. To enhance passenger's safety press hardening may be applied to steel parts. However, as the steel parts are heated up to 950 C during this process they have to be protected by some kind of coating against the intense oxide formation usually taking place. As the coating systems used so far all have certain disadvantages in this work the ability of nano-particulate thin coatings obtained by the sol-gel process to improve the oxidation resistance of 22MnB5 steel is investigated. The coatings obtained from three sols containing lithium aluminum silicate and potassium aluminum silicate showed the best performance against oxidation. The structural properties of the coating materials were characterized using different methods like XRD and differential thermal analysis. Comparison of the oxidation rate constants proved the ability of the coatings to protect against oxidation at temperatures up to 800 C. Press-hardening experiments in combination with investigations on the thermal shock resistance of the coated samples also showed the ability of the coatings to stay intact during press hardening with only slight spalling of the coatings in the bending areas. The absence of any secondary intermetallic phases and layer residues during laser beam welding experiments on coated samples proves the suitability of the nano-particulate coatings for further industrial processing. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  10. Corroborating tomographic defect metrics with mechanical response in an additively manufactured precipitation-hardened stainless steel

    Science.gov (United States)

    Madison, Jonathan D.; Underwood, Olivia D.; Swiler, Laura P.; Boyce, Brad L.; Jared, Bradley H.; Rodelas, Jeff M.; Salzbrenner, Bradley C.

    2018-04-01

    The intrinsic relation between structure and performance is a foundational tenant of most all materials science investigations. While the specific form of this relation is dictated by material system, processing route and performance metric of interest, it is widely agreed that appropriate characterization of a material allows for greater accuracy in understanding and/or predicting material response. However, in the context of additive manufacturing, prior models and expectations of material performance must be revisited as performance often diverges from traditional values, even among well explored material systems. This work utilizes micro-computed tomography to quantify porosity and lack of fusion defects in an additively manufactured stainless steel and relates these metrics to performance across a statistically significant population using high-throughput mechanical testing. The degree to which performance in additively manufactured stainless steel can and cannot be correlated to detectable porosity will be presented and suggestions for performing similar experiments will be provided.

  11. Laser surface pretreatment of 100Cr6 bearing steelHardening effects and white etching zones

    International Nuclear Information System (INIS)

    Buling, Anna; Sändker, Hendrik; Stollenwerk, Jochen; Krupp, Ulrich; Hamann-Steinmeier, Angela

    2016-01-01

    Highlights: • Laser surface pretreatment of the bearing steel 100Cr6 is performed. • Microstructural changes of the surface are examined by light microscopy and SEM. • Topographical changes are observed using white light interferometry. • Micro-hardness testing show the existence of very hard white etching zones (WEZ). • WEZ are attributed to near-surface reaustenitization and rapid quenching. • Dark etching zones (DEZ) are found at the laser path edges after laser pretreatment. - Abstract: In order to achieve a surface pretreatment of the bearing steel 100Cr6 (1–1.5 wt.% Cr) a laser-based process was used. The obtained modification may result in an optimization of the adhesive properties of the surface with respect to an anticorrosion polymer coating on the basis of PEEK (poly-ether-ether-ketone), which is applied on the steel surface by a laser melting technique. This work deals with the influence of the laser-based pretreatment regarding the surface microstructure and the micro-hardness of the steel, which has been examined by scanning electron microscopy (SEM), light microscopy and automated micro-hardness testing. The most suitable parameter set for the laser-based pretreatment leads to the formation of very hard white etching zones (WEZ) with a thickness of 23 μm, whereas this pretreatment also induces topographical changes. The occurrence of the white etching zones is attributed to near-surface re-austenitization and rapid quenching. Moreover, dark etching zones (DEZ) with a thickness of 32 μm are found at the laser path edges as well as underneath the white etching zones (WEZ). In these areas, the hardness is decreased due to the formation of oxides as a consequence of re-tempering.

  12. Laser surface pretreatment of 100Cr6 bearing steelHardening effects and white etching zones

    Energy Technology Data Exchange (ETDEWEB)

    Buling, Anna, E-mail: a.buling@hs-osnabrueck.de [Faculty of Engineering and Computer Science, University of Applied Sciences, 49009 Osnabrück (Germany); Sändker, Hendrik; Stollenwerk, Jochen [Fraunhofer Institute for Laser Technology ILT, Steinbachstrasse 15, 52074 Aachen (Germany); Krupp, Ulrich; Hamann-Steinmeier, Angela [Faculty of Engineering and Computer Science, University of Applied Sciences, 49009 Osnabrück (Germany)

    2016-08-15

    Highlights: • Laser surface pretreatment of the bearing steel 100Cr6 is performed. • Microstructural changes of the surface are examined by light microscopy and SEM. • Topographical changes are observed using white light interferometry. • Micro-hardness testing show the existence of very hard white etching zones (WEZ). • WEZ are attributed to near-surface reaustenitization and rapid quenching. • Dark etching zones (DEZ) are found at the laser path edges after laser pretreatment. - Abstract: In order to achieve a surface pretreatment of the bearing steel 100Cr6 (1–1.5 wt.% Cr) a laser-based process was used. The obtained modification may result in an optimization of the adhesive properties of the surface with respect to an anticorrosion polymer coating on the basis of PEEK (poly-ether-ether-ketone), which is applied on the steel surface by a laser melting technique. This work deals with the influence of the laser-based pretreatment regarding the surface microstructure and the micro-hardness of the steel, which has been examined by scanning electron microscopy (SEM), light microscopy and automated micro-hardness testing. The most suitable parameter set for the laser-based pretreatment leads to the formation of very hard white etching zones (WEZ) with a thickness of 23 μm, whereas this pretreatment also induces topographical changes. The occurrence of the white etching zones is attributed to near-surface re-austenitization and rapid quenching. Moreover, dark etching zones (DEZ) with a thickness of 32 μm are found at the laser path edges as well as underneath the white etching zones (WEZ). In these areas, the hardness is decreased due to the formation of oxides as a consequence of re-tempering.

  13. Shot Peening Effects on Subsurface Layer Properties and Fatigue Performance of Case-Hardened 18CrNiMo7-6 Steel

    Directory of Open Access Journals (Sweden)

    H. S. Ho

    2018-01-01

    Full Text Available The present study is conducted with a dual-aim: firstly, to examine the effect of several single shot peening conditions on the subsurface layer properties and fatigue performance of the case-hardened 18CrNiMo7-6 steel, and secondly, to propose an optimized peening condition for improved fatigue performance. By carrying out the subsurface integrity analysis and fatigue testing, the underlying relationships among the peening process, subsurface layer property and fatigue performance are investigated, the way peening conditions affect the fatigue life and its associated scatter for the case-hardened 18CrNiMo7-6 steel is quantitatively assessed. The in-depth study shows that dual peening can be an optimized solution, for it is able to produce a subsurface layer with enhanced properties and eventually gain a significant improvement in fatigue performance.

  14. Effects of Molybdenum Addition on Hydrogen Desorption of TiC Precipitation-Hardened Steel

    Science.gov (United States)

    Song, Eun Ju; Baek, Seung-Wook; Nahm, Seung Hoon; Suh, Dong-Woo

    2018-03-01

    The hydrogen-trap states in TiC and MoC that have coherent interfaces with ferrite were investigated using first-principles calculation. The trapping sites of TiC were the interfaces and interstitial sites of ferrite. On the other hand, the trapping sites of MoC were ferrite interstitial sites; the interface had a negative binding energy with H. Thermal desorption analysis confirms that the amounts of diffusible hydrogen were significantly reduced by addition of Mo in Ti-bearing steel.

  15. Residual stress determination by neutron diffraction in a car gear-shaft made of 20NiCrMo2 alloyed case hardening steel

    Czech Academy of Sciences Publication Activity Database

    Rogante, M.; Mazzanti, M.; Mikula, Pavol; Vrána, Miroslav

    2012-01-01

    Roč. 50, č. 4 (2012), s. 213-220 ISSN 0023-432X R&D Projects: GA ČR(CZ) GAP204/12/1360 Institutional support: RVO:61389005 Keywords : 20NiCrMo2 steel * gear-shaft * caser hardening * residual stress * neutron diffraction Subject RIV: BG - Nuclear, Atomic and Molecular Physics, Colliders Impact factor: 0.687, year: 2012

  16. Microstructural evolution in 13Cr-8Ni-2.5Mo-2Al martensitic precipitation-hardened stainless steel

    International Nuclear Information System (INIS)

    Ping, D.H.; Ohnuma, M.; Hirakawa, Y.; Kadoya, Y.; Hono, K.

    2005-01-01

    The microstructure of 13Cr-8Ni-2.5Mo-2Al martensitic precipitation-hardened (PH) stainless steel has been investigated using transmission electron microscopy, three-dimensional atom probe and small-angle X-ray scattering. A high number density (∼10 23-25 m -3 ) of ultra-fine (1-6 nm) β-NiAl precipitates are formed during aging at 450-620 deg. C, which are spherical in shape and dispersed uniformly with perfect coherency with the matrix. As the annealing temperature increases, the size and concentration of the precipitates increase concurrently while the number density decreases. The Mo and Cr segregation to the precipitate-matrix interface has been detected and is suggested to suppress precipitate coarsening. In the sample aged for 500 h at 450 deg. C, the matrix decomposes into Cr-rich (α') and Cr-poor (α) regions. The decrease in the strength at higher temperature (above 550 deg. C) is attributed to the formation of larger carbides and reverted austenite

  17. X-ray Diffraction Investigation of Annealing Behavior of Peened Surface Deformation Layer on Precipitation Hardening Stainless Steel

    Science.gov (United States)

    Huang, Junjie; Wang, Zhou; Gan, Jin; Yang, Ying; Huang, Feng; Wu, Gang; Meng, Qingshuai

    2018-05-01

    In order to investigate the recrystallization behavior of peened surface deformation layer of precipitation hardening stainless steel, a classic x-ray diffraction line profile analysis, Voigt method, was carried out on peened 17-4PH with different isothermal annealing temperatures. The activation energy of domain boundary migration ( Q a) and the activation energy of microstrain relaxation ( Q b) were calculated by regression analysis in different annealing temperature conditions. The results show that the value of Q a decreases with annealing temperature increasing, which is due to the influence of precipitation (ɛ-Cu) size on the movements of grain and subgrain boundaries. The maximum growth rate of ɛ-Cu particles occurs during 400 to 500 °C interval. Compared with growth behavior of domain size, microstrain relaxation behavior is less sensitive to precipitation particle size. The effects of annealing temperature and time on dislocation density are both significant when annealing temperature is lower than 500 °C. However, the effect of annealing temperature on dislocation density becomes insignificant when annealing temperature is higher than 500 °C. 300 °C annealing temperature only leads to the microstrain relaxation but nearly cannot lead to the domain size growth even if prolonging annealing time. Microstructure enhancement effect still exists in plastic deformation layer when 300 °C annealing temperature lasts for 60 min but nearly disappears when 600 °C annealing temperature lasts for 20 min.

  18. X-ray Diffraction Investigation of Annealing Behavior of Peened Surface Deformation Layer on Precipitation Hardening Stainless Steel

    Science.gov (United States)

    Huang, Junjie; Wang, Zhou; Gan, Jin; Yang, Ying; Huang, Feng; Wu, Gang; Meng, Qingshuai

    2018-04-01

    In order to investigate the recrystallization behavior of peened surface deformation layer of precipitation hardening stainless steel, a classic x-ray diffraction line profile analysis, Voigt method, was carried out on peened 17-4PH with different isothermal annealing temperatures. The activation energy of domain boundary migration (Q a) and the activation energy of microstrain relaxation (Q b) were calculated by regression analysis in different annealing temperature conditions. The results show that the value of Q a decreases with annealing temperature increasing, which is due to the influence of precipitation (ɛ-Cu) size on the movements of grain and subgrain boundaries. The maximum growth rate of ɛ-Cu particles occurs during 400 to 500 °C interval. Compared with growth behavior of domain size, microstrain relaxation behavior is less sensitive to precipitation particle size. The effects of annealing temperature and time on dislocation density are both significant when annealing temperature is lower than 500 °C. However, the effect of annealing temperature on dislocation density becomes insignificant when annealing temperature is higher than 500 °C. 300 °C annealing temperature only leads to the microstrain relaxation but nearly cannot lead to the domain size growth even if prolonging annealing time. Microstructure enhancement effect still exists in plastic deformation layer when 300 °C annealing temperature lasts for 60 min but nearly disappears when 600 °C annealing temperature lasts for 20 min.

  19. Effect of particle morphology and microstructure on strength, work-hardening and ductility behaviour of ODS-(7-13)Cr steels

    International Nuclear Information System (INIS)

    Preininger, D.

    2004-01-01

    The effect of particle morphology and grain refinement to the nanometer scale on strength, work-hardening and tensile ductility of reduced activation ODS-(7-13)Cr steels has been modelled with a dependence on deformation temperature (T=RT-700 deg. C) and a superimposed irradiation hardening. The Orowan model predictions describe as the upper limit the observed particle strengthening of various ODS-(7-13)Cr-(≤0.5 wt% yttria) steels. An optimum particle size d p * congruent with 7-22 nm (f v =0.004-0.05) and strength, together with a lower limiting ultra-fine grain size d K,c ≥90 nm result in maximum uniform ductility increase by grain refinement and dispersion hardening (DIGD). Optimum size d p * increases with increasing particle volume fraction f v and deformation temperature and decreases with irradiation hardening and grain refinement. The region of DIGD is limited to achieve a critical strength σ L corresponding to a critical particle volume fraction f v,c and grain size d K,c , above which uniform strain becomes limited by the strong drop of fracture strain. Grain refinement and irradiation hardening decrease σ L , f v,c and increase d K,c . In accordance with experimental results of ODS-Eurofer, nominal uniform strain increases with increasing f v by about ε u,n =B e +A e lnf v , most strongly around 300 deg. C, but weakly at the 600 deg. C minimum. The strong ductility increase above 600 deg. C results from a reduction of dislocation annihilation and structural recovery of strength. At T K,c for lower f v toward a saturation value which increases with increasing ratio of shear modulus to Hall-Petch constant. The enhanced uniform ductility at T≥300 deg. C is otherwise strongly decreased by grain refinement, more pronounced at lower f v and for strengths above σ L

  20. Precipitation sequence and its effect on age hardening of alumina-forming austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Joonoh, E-mail: mjo99@kims.re.kr [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Lee, Tae-Ho [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Heo, Yoon-Uk [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, 77 Cheongam-ro, Nam-gu, Gyeongbuk 790-784 (Korea, Republic of); Han, Young-Soo [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Kang, Jun-Yun; Ha, Heon-Young [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Suh, Dong-Woo [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, 77 Cheongam-ro, Nam-gu, Gyeongbuk 790-784 (Korea, Republic of)

    2015-10-01

    The precipitation sequence during ageing of Fe–14Cr–20Ni–0.9Nb–2.5Al based alumina-forming austenitic (AFA) steel was explored through a transmission electron microscopy analysis and a small angle neutron scattering experiment. The samples were aged at 700 °C for up to 504 h. Particles of NbC, M{sub 23}C{sub 6} and Ni{sub 3}Al-type L1{sub 2} were observed in the early stage of ageing. Metastable L1{sub 2} particles were formed both in grain interior and along grain boundary. M{sub 23}C{sub 6} carbides precipitated along grain boundary accompanied with precipitation of L1{sub 2} particles. After ageing for longer than 48 h, particles of B2-NiAl and Laves-Fe{sub 2}Nb were newly formed. We suggest the possibility of phase transition from L1{sub 2} to B2 with increase in ageing time. Finally, this study examined the change of mechanical properties during ageing through a Gleeble hot tension test and a Vickers hardness test, and then the relationship between precipitation behavior and mechanical properties was carefully investigated and discussed in terms of precipitation behavior.

  1. Contributions of Cu-rich clusters, dislocation loops and nanovoids to the irradiation-induced hardening of Cu-bearing low-Ni reactor pressure vessel steels

    Energy Technology Data Exchange (ETDEWEB)

    Bergner, F., E-mail: f.bergner@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf, Bautzner Landstr. 400, 01328 Dresden (Germany); Gillemot, F. [Centre for Energy Research of the Hungarian Academy of Sciences, 29-33 Konkoly-Thege street, 1121 Budapest XII (Hungary); Hernández-Mayoral, M.; Serrano, M. [Division of Materials, CIEMAT, Avenida Complutense 22, 28040 Madrid (Spain); Török, G. [Wigner Research Center for Physics of the Hungarian Academy of Sciences, 29-33 Konkoly-Thege street, 1121 Budapest XII (Hungary); Ulbricht, A.; Altstadt, E. [Helmholtz-Zentrum Dresden-Rossendorf, Bautzner Landstr. 400, 01328 Dresden (Germany)

    2015-06-15

    Highlights: • TEM and SANS were applied to estimate mean size and number density of loops, nanovoids and Cu-rich clusters. • A three-feature dispersed-barrier hardening model was applied to estimate the yield stress increase. • The values and errors of the dimensionless obstacle strength were estimated in a consistent way. • Nanovoids are stronger obstacles for dislocation glide than dislocation loops, loops are stronger than Cu-rich clusters. • For reactor-relevant conditions, Cu-rich clusters contribute most to hardening due to their high number density. - Abstract: Dislocation loops, nanovoids and Cu-rich clusters (CRPs) are known to represent obstacles for dislocation glide in neutron-irradiated reactor pressure vessel (RPV) steels, but a consistent experimental determination of the respective obstacle strengths is still missing. A set of Cu-bearing low-Ni RPV steels and model alloys was characterized by means of SANS and TEM in order to specify mean size and number density of loops, nanovoids and CRPs. The obstacle strengths of these families were estimated by solving an over-determined set of linear equations. We have found that nanovoids are stronger than loops and loops are stronger than CRPs. Nevertheless, CRPs contribute most to irradiation hardening because of their high number density. Nanovoids were only observed for neutron fluences beyond typical end-of-life conditions of RPVs. The estimates of the obstacle strength are critically compared with reported literature data.

  2. Effects of accelerated electron beam irradiation on surface hardening and fatigue properties in an AISI 4140 steel used for automotive crankshaft

    Energy Technology Data Exchange (ETDEWEB)

    Choo, S.-H.; Lee, S. [Pohang Univ. of Sci. and Technol. (Korea). Center for Adv. Aerospace Mater.; Golkovski, M.G. [Rossijskaya Akademiya Nauk, Novosibirsk (Russian Federation). Inst. Yadernoj Fiziki

    2000-11-30

    This study is concerned with the effects of high-energy accelerated electron beam irradiation on surface hardening and improvement of fatigue properties in an AISI 4140 steel currently used for automotive crankshaft. The 4140 steel specimens were irradiated in air by using a high-energy electron beam accelerator, and then microstructure, hardness, and fatigue properties were examined. Beam power was varied in the range of 5.2{proportional_to}7.7 kW by changing beam current. Upon irradiation, the unirradiated microstructure containing band structure was changed to martensite and bainite in the carbon-rich zone or ferrite, bainite, and martensite in the carbon-depleted zone. This microstructural modification improved greatly surface hardness and fatigue properties due to transformation of martensite whose amount and type were determined by heat input during irradiation. Thus, high-energy electron beam irradiation can be effectively applied to the surface hardening process of automotive parts. In order to investigate the thermal cycle during electron beam irradiation of quickly rotating specimens, the thermal analysis was also carried out using an analytical computer simulation. Analytical solutions gave information about the peak temperature, heating and cooling rate, and hardened depth to correlate with the overall microstructural modification. (orig.)

  3. Microstructure and mechanical properties of hot wire laser clad layers for repairing precipitation hardening martensitic stainless steel

    Science.gov (United States)

    Wen, Peng; Cai, Zhipeng; Feng, Zhenhua; Wang, Gang

    2015-12-01

    Precipitation hardening martensitic stainless steel (PH-MSS) is widely used as load-bearing parts because of its excellent overall properties. It is economical and flexible to repair the failure parts instead of changing new ones. However, it is difficult to keep properties of repaired part as good as those of the substrate. With preheating wire by resistance heat, hot wire laser cladding owns both merits of low heat input and high deposition efficiency, thus is regarded as an advantaged repairing technology for damaged parts of high value. Multi-pass layers were cladded on the surface of FV520B by hot wire laser cladding. The microstructure and mechanical properties were compared and analyzed for the substrate and the clad layer. For the as-cladded layer, microstructure was found non-uniform and divided into quenched and tempered regions. Tensile strength was almost equivalent to that of the substrate, while ductility and impact toughness deteriorated much. With using laser scanning layer by layer during laser cladding, microstructure of the clad layers was tempered to fine martensite uniformly. The ductility and toughness of the clad layer were improved to be equivalent to those of the substrate, while the tensile strength was a little lower than that of the substrate. By adding TiC nanoparticles as well as laser scanning, the precipitation strengthening effect was improved and the structure was refined in the clad layer. The strength, ductility and toughness were all improved further. Finally, high quality clad layers were obtained with equivalent or even superior mechanical properties to the substrate, offering a valuable technique to repair PH-MSS.

  4. Spherical nanoindentation of proton irradiated 304 stainless steel: A comparison of small scale mechanical test techniques for measuring irradiation hardening

    Science.gov (United States)

    Weaver, Jordan S.; Pathak, Siddhartha; Reichardt, Ashley; Vo, Hi T.; Maloy, Stuart A.; Hosemann, Peter; Mara, Nathan A.

    2017-09-01

    Experimentally quantifying the mechanical effects of radiation damage in reactor materials is necessary for the development and qualification of new materials for improved performance and safety. This can be achieved in a high-throughput fashion through a combination of ion beam irradiation and small scale mechanical testing in contrast to the high cost and laborious nature of bulk testing of reactor irradiated samples. The current work focuses on using spherical nanoindentation stress-strain curves on unirradiated and proton irradiated (10 dpa at 360 °C) 304 stainless steel to quantify the mechanical effects of radiation damage. Spherical nanoindentation stress-strain measurements show a radiation-induced increase in indentation yield strength from 1.36 GPa to 2.72 GPa and a radiation-induced increase in indentation work hardening rate of 10 GPa-30 GPa. These measurements are critically compared against Berkovich nanohardness, micropillar compression, and micro-tension measurements on the same material and similar grain orientations. The ratio of irradiated to unirradiated yield strength increases by a similar factor of 2 when measured via spherical nanoindentation or Berkovich nanohardness testing. A comparison of spherical indentation stress-strain curves to uniaxial (micropillar and micro-tension) stress-strain curves was achieved using a simple scaling relationship which shows good agreement for the unirradiated condition and poor agreement in post-yield behavior for the irradiated condition. The disagreement between spherical nanoindentation and uniaxial stress-strain curves is likely due to the plastic instability that occurs during uniaxial tests but is absent during spherical nanoindentation tests.

  5. Effect of martensitic phase transformation on the hardening behavior and texture evolution in a 304L stainless steel under compression at liquid nitrogen temperature

    Energy Technology Data Exchange (ETDEWEB)

    Cakmak, Ercan [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Vogel, Sven C. [Los Alamos Neutron Science Center, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Choo, Hahn, E-mail: hchoo@utk.edu [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States)

    2014-01-01

    The martensitic phase transformation behavior and its relations with the macroscopic hardening rate and the evolutions in the crystallographic texture of the constituent phases were studied for a 304L stainless steel that exhibits the transformation induced plasticity (TRIP) phenomenon. Time-of-flight neutron diffraction was used to measure the evolutions of phase fractions and texture in terms of pole figures as a function of the applied compressive strain at the liquid nitrogen temperature (77 K). The phase transformation analyses show that the hcp-martensite phase fraction reaches a significant level of about 22 wt% at 15% applied strain and remains constant. The bcc-martensite phase fraction increases continuously with the deformation that correlates well with the macroscopic hardening behavior. Furthermore, the texture analyses show that transformation has dominant effect on the bcc-martensite texture evolution with little influence from subsequent plastic deformation at current testing conditions.

  6. Effect of martensitic phase transformation on the hardening behavior and texture evolution in a 304L stainless steel under compression at liquid nitrogen temperature

    International Nuclear Information System (INIS)

    Cakmak, Ercan; Vogel, Sven C.; Choo, Hahn

    2014-01-01

    The martensitic phase transformation behavior and its relations with the macroscopic hardening rate and the evolutions in the crystallographic texture of the constituent phases were studied for a 304L stainless steel that exhibits the transformation induced plasticity (TRIP) phenomenon. Time-of-flight neutron diffraction was used to measure the evolutions of phase fractions and texture in terms of pole figures as a function of the applied compressive strain at the liquid nitrogen temperature (77 K). The phase transformation analyses show that the hcp-martensite phase fraction reaches a significant level of about 22 wt% at 15% applied strain and remains constant. The bcc-martensite phase fraction increases continuously with the deformation that correlates well with the macroscopic hardening behavior. Furthermore, the texture analyses show that transformation has dominant effect on the bcc-martensite texture evolution with little influence from subsequent plastic deformation at current testing conditions

  7. Analysis of elevated temperature flow and work hardening behaviour of service-exposed 2.25Cr-1Mo steel using Voce equation

    International Nuclear Information System (INIS)

    Girish Shastry, C.; Mathew, M.D.; Bhanu Sankara Rao, K.; Mannan, S.L.

    2004-01-01

    The Voce equation was used to model the tensile flow and work-hardening behaviour of a service-exposed 2.25Cr-1Mo steel. The applicability of Voce parameters obtained from the fit to experimental true stress-true strain datasets for estimating the validity of the fit was examined. The Voce equation was found to model the stress-strain curve closely. The Voce parameter n v was correlated to the underlying dislocation activities. It was found that the values of Voce parameters at various temperatures and strain rates can be used to infer the operating recovery mechanism during stage III hardening. A low absolute value of n v is indicative of recovery by cross-slip, whereas the high temperature transition to climb or sub-boundary migration driven recovery is accompanied by an increase in the value of n v

  8. Effect of the bainitic and martensitic microstructures on the hardening and embrittlement under neutron irradiation of a reactor pressure vessel steel

    Energy Technology Data Exchange (ETDEWEB)

    Marini, B., E-mail: bernard.marini@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, DEN/DANS/DMN/SRMA, F-91191 Gif-sur Yvette (France); Averty, X. [Commissariat à l' Energie Atomique et aux Energies Alternatives, DEN/DANS/DMN/SEMI (now DEN/DANS/DM2S/SEMT), F-91191 Gif-sur Yvette (France); Wident, P.; Forget, P.; Barcelo, F. [Commissariat à l' Energie Atomique et aux Energies Alternatives, DEN/DANS/DMN/SRMA, F-91191 Gif-sur Yvette (France)

    2015-10-15

    The hardening and the embrittlement under neutron irradiation of an A508 type RPV steel considering three different microstructures (bainite, bainite-martensite and martensite)have been investigated These microstructures were obtained by quenching after autenitization at 1100 °C. The irradiation induced hardening appears to depend on microstructure and is correlated to the yield stress before irradiation. The irradiation induced embrittlement shows a more complex dependence. Martensite bearing microstructures are more sensitive to non hardening embrittlement than pure bainite. This enhanced sensitivity is associated with the development of intergranular brittle facture after irradiation; the pure martensite being more affected than the bainite-martensite. It is of interest to note that this mixed microstructure appears to be more embrittled than the pure bainitic or martensitic phases in terms of temperature transition shift. This behaviour which could emerge from the synergy of the embrittlement mechanisms of the two phases needs further investigations. However, the role of microstructure on brittle intergranular fracture development appears to be qualitatively similar under neutron irradiation and thermal ageing.

  9. Contributions of Cu-rich clusters, dislocation loops and nanovoids to the irradiation-induced hardening of Cu-bearing low-Ni reactor pressure vessel steels

    Science.gov (United States)

    Bergner, F.; Gillemot, F.; Hernández-Mayoral, M.; Serrano, M.; Török, G.; Ulbricht, A.; Altstadt, E.

    2015-06-01

    Dislocation loops, nanovoids and Cu-rich clusters (CRPs) are known to represent obstacles for dislocation glide in neutron-irradiated reactor pressure vessel (RPV) steels, but a consistent experimental determination of the respective obstacle strengths is still missing. A set of Cu-bearing low-Ni RPV steels and model alloys was characterized by means of SANS and TEM in order to specify mean size and number density of loops, nanovoids and CRPs. The obstacle strengths of these families were estimated by solving an over-determined set of linear equations. We have found that nanovoids are stronger than loops and loops are stronger than CRPs. Nevertheless, CRPs contribute most to irradiation hardening because of their high number density. Nanovoids were only observed for neutron fluences beyond typical end-of-life conditions of RPVs. The estimates of the obstacle strength are critically compared with reported literature data.

  10. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    Science.gov (United States)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  11. Hardening Effect Analysis by Modular Upper Bound and Finite Element Methods in Indentation of Aluminum, Steel, Titanium and Superalloys

    Directory of Open Access Journals (Sweden)

    Carolina Bermudo

    2017-05-01

    Full Text Available The application of incremental processes in the manufacturing industry is having a great development in recent years. The first stage of an Incremental Forming Process can be defined as an indentation. Because of this, the indentation process is starting to be widely studied, not only as a hardening test but also as a forming process. Thus, in this work, an analysis of the indentation process under the new Modular Upper Bound perspective has been performed. The modular implementation has several advantages, including the possibility of the introduction of different parameters to extend the study, such as the friction effect, the temperature or the hardening effect studied in this paper. The main objective of the present work is to analyze the three hardening models developed depending on the material characteristics. In order to support the validation of the hardening models, finite element analyses of diverse materials under an indentation are carried out. Results obtained from the Modular Upper Bound are in concordance with the results obtained from the numerical analyses. In addition, the numerical and analytical methods are in concordance with the results previously obtained in the experimental indentation of annealed aluminum A92030. Due to the introduction of the hardening factor, the new modular distribution is a suitable option for the analysis of indentation process.

  12. Application of response surface methodology on investigating flank wear in machining hardened steel using PVD TiN coated mixed ceramic insert

    Directory of Open Access Journals (Sweden)

    Ashok Kumar Sahoo

    2013-10-01

    Full Text Available The paper presents the development of flank wear model in turning hardened EN 24 steel with PVD TiN coated mixed ceramic insert under dry environment. The paper also investigates the effect of process parameter on flank wear (VBc. The experiments have been conducted using three level full factorial design techniques. The machinability model has been developed in terms of cutting speed (v, feed (f and machining time (t as input variable using response surface methodology. The adequacy of model has been checked using correlation coefficients. As the determination coefficient, R2 (98% is higher for the model developed; the better is the response model fits the actual data. In addition, residuals of the normal probability plot lie reasonably close to a straight line showing that the terms mentioned in the model are statistically significant. The predicted flank wear has been found to lie close to the experimental value. This indicates that the developed model can be effectively used to predict the flank wear in the hard turning. Abrasion and diffusion has been found to be the dominant wear mechanism in machining hardened steel from SEM micrographs at highest parametric range. Machining time has been found to be the most significant parameter on flank wear followed by cutting speed and feed as observed from main effect plot and ANOVA study.

  13. Comparative tensile flow and work hardening behaviour of thin section and forged thick section 9Cr–1Mo ferritic steel in the framework of Voce equation and Kocks–Mecking approach

    International Nuclear Information System (INIS)

    Choudhary, B.K.; Rao Palaparti, D.P.

    2012-01-01

    Detailed analysis indicated that true stress (σ)-true plastic strain (ε) and work hardening behaviour of 9Cr–1Mo steel in two different forms, i.e. 20 mm plate and thick section tubeplate forging can be adequately described by Voce equation and Kocks–Mecking approach in the temperature range 300–873 K. The steel exhibited two-stage work hardening in the variations of instantaneous work hardening rate (θ = dσ/dε) and θσ with stress. The variations in σ–ε, work hardening parameters, θ–σ and θσ–σ with temperature exhibited three distinct temperature regimes. Good correlations between the predicted tensile properties using Voce equation and the respective experimental values along with analogy between Voce equation and Kocks–Mecking approach have been demonstrated for the steel. The differences in σ–ε, work hardening parameters, θ–σ and θσ–σ observed between plate and tubeplate forging have been ascribed to the effects associated with initial microstructures for the two product forms of the steel.

  14. Technology of Anticorrosive Protection of Steel Constructions by Coatings Based on Rapid-Hardening Bitumen-Latex Emulsion

    Directory of Open Access Journals (Sweden)

    Nykyforchyn, H.M.

    2016-01-01

    Full Text Available The recipes of rapid-hardening bitumen-latex emulsions and coatings on its base are created, in-laboratory tests of their physical, chemical and anticorrosive properties are carried out. The technology of anticorrosive protection and the installation technical documentation for making of aqueous bitumen-latex emulsion is developed, installation is mounted and a pilot lot of rapid-hardening emulsion is produced. Experimental-industrial approbation of the technology of coating formation on pipes in oil and gas industry is carried out.

  15. Experimental study of residual stresses in laser clad AISI P20 tool steel on pre-hardened wrought P20 substrate

    International Nuclear Information System (INIS)

    Chen, J.-Y.; Conlon, K.; Xue, L.; Rogge, R.

    2010-01-01

    Research highlights: → Laser cladding of P20 tool steel. → Residual stress analysis of laser clad P20 tool steel. → Microstructure of laser clad P20 tool steel. → Tooling Repair using laser cladding. → Stress reliving treatment of laser clad P20 tool steel. - Abstract: Laser cladding is to deposit desired material onto the surface of a base material (or substrate) with a relatively low heat input to form a metallurgically sound and dense clad. This process has been successfully applied for repairing damaged high-value tooling to reduce their through-life cost. However, laser cladding, which needs to melt a small amount of a substrate along with cladding material, inevitably introduces residual stresses in both clad and substrate. The tensile residual stresses in the clad could adversely affect mechanical performance of the substrate being deposited. This paper presents an experimental study on process-induced residual stresses in laser clad AISI P20 tool steel onto pre-hardened wrought P20 base material and the correlation with microstructures using hole-drilling and neutron diffraction methods. Combined with X-ray diffraction and scanning electron microscopic analyses, the roles of solid-state phase transformations in the clad and heat-affected zone (HAZ) of the substrate during cladding and post-cladding heat treatments on the development and controllability of residual stresses in the P20 clad have been investigated, and the results could be beneficial to more effective repair of damaged plastic injection molds made by P20 tool steel.

  16. EFFECT OF DEW POINT OF ATMOSPHERE OF CGL’S ANNEALING FURNACES ON THE QUALITY OF GA COATING ON BAKE HARDENABLE STEEL

    Directory of Open Access Journals (Sweden)

    Juliana Porto Guimarães

    2013-10-01

    Full Text Available The strip steel surface condition after continuous annealing of strip is extremely important to the quality of galvannealed coating (GA. The presence of oxides or precipitated can affect the reactions at the coating/substrate interface and decrease the zinc wettability on the steel surface, leading to various defects in the final product. To avoid oxidation of the material during continuous annealing, a protective atmosphere is used in the furnaces. Despite this atmosphere, it is possible the selective oxidation or precipitation of second phase particles, being the dew point of atmosphere one of the leading factors to reduce this occurrence. This study aims to evaluate the effect of the dew point on the quality of GA coatings applied to a bake hardenable steel. The continuous annealing under dew points of –60°C, 30°C and 0°C, as well as hot dip galvanizing, were performed in a Hot Dip Process Simulator. It is found that the dew point has a decisive influence on the amount, distribution and type of oxides formed, and the condition of –30°C provided the coating with less failures and better adhesion.

  17. Effects of Mo Content on Microstructure and Mechanical Property of PH13-8Mo Martensitic Precipitation-Hardened Stainless Steel

    Science.gov (United States)

    Yubing, Pei; Tianjian, Wang; Zhenhuan, Gao; Hua, Fan; Gongxian, Yang

    This paper introduces the effects of Mo content on microstructure and mechanical property of PH13-8Mo martensitic precipitation-hardened stainless steel which is used for LP last stage blade in steam turbine. Thermodynamic software Thermo-Calc has been used to calculate precipitation temperature and the mass fraction of precipitated phases in PH13-8Mo steel with different Mo content. The result shows that when the mass of Mo is below 0.6wt.%, chi-phase mu-phase and sigma-phase could disappear. The microstructure and mechanical property of high Mo PH13-8Mo (Mo=0.57wt.%) and low Mo PH13-8Mo (Mo=2.15wt.%)have been investigated in different heat treatments. The investigations reveal that austenitizing temperature decrease with the reduce of Mo content, so the optimum solution temperature for low Mo PH13-8Mo is lower than that for high Mo PH13-8Mo.The influence of solution temperature on grain size is weakened with the increase of Mo content, Mo rich carbides could retard coarsening of grain. An enormous amount of nano-size uniformly distributed β-NiAl particles are found in both kinds of steels using transmission electron microscopy, they are the most important strengthening phase in PH13-8Mo.

  18. In-air and pressurized water reactor environment fatigue experiments of 316 stainless steel to study the effect of environment on cyclic hardening

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish, E-mail: smohanty@anl.gov; Soppet, William K., E-mail: soppet@anl.gov; Majumdar, Saurindranath, E-mail: majumdar@anl.gov; Natesan, Krishnamurti, E-mail: natesan@anl.gov

    2016-05-15

    Argonne National Laboratory (ANL), under the sponsorship of Department of Energy's Light Water Reactor Sustainability (LWRS) program, is trying to develop a mechanistic approach for more accurate life estimation of LWR components. In this context, ANL has conducted many fatigue experiments under different test and environment conditions on type 316 stainless steel (316 SS) material which is widely used in the US reactors. Contrary to the conventional S ∼ N curve based empirical fatigue life estimation approach, the aim of the present DOE sponsored work is to develop an understanding of the material ageing issues more mechanistically (e.g. time dependent hardening and softening) under different test and environmental conditions. Better mechanistic understanding will help develop computer-based advanced modeling tools to better extrapolate stress-strain evolution of reactor components under multi-axial stress states and hence help predict their fatigue life more accurately. Mechanics-based modeling of fatigue such as by using finite element (FE) tools requires the time/cycle dependent material hardening properties. Presently such time-dependent material hardening properties are hardly available in fatigue modeling literature even under in-air conditions. Getting those material properties under PWR environment, are even harder. Through this work we made preliminary attempt to generate time/cycle dependent stress-strain data both under in-air and PWR water conditions for further study such as for possible development of material models and constitutive relations for FE model implementation. Although, there are open-ended possibility to further improve the discussed test methods and related material estimation techniques we anticipate that the data presented in this paper will help the metal fatigue research community particularly, the researchers who are dealing with mechanistic modeling of metal fatigue such as using FE tools. In this paper the fatigue

  19. Aircraft Steels

    Science.gov (United States)

    2009-02-19

    component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

  20. Effect of cold work hardening on stress corrosion cracking of stainless steels in primary water of pressurized water reactors

    International Nuclear Information System (INIS)

    Raquet, O.; Herms, E.; Vaillant, F.; Couvant, T.; Boursier, J.M.

    2004-01-01

    A R and D program is carried out in CEA and EDF laboratories to investigate separately the effects of factors which could contribute to IASCC mechanism. In the framework of this study, the influence of cold work on SCC of ASSs in primary water is studied to supply additional knowledge concerning the contribution of radiation hardening on IASCC of ASSs. Solution annealed ASSs, essentially of type AISI 304(L) and AISI 316(L), are generally considered very resistant to SCC in nominal primary water. However, Constant Extension Rate Tests (CERTs), performed on cold pressed humped specimens in nominal primary water at 360 deg. C, reveal that these materials can exhibit a high SCC susceptibility: deepest cracks reach 1 mm (mean crack growth rate about 1 μm.h -1 ) and propagation is mainly intergranular for 304L and mainly transgranular for 316L. Indeed, work hardening in conjunction with high localized deformation can promote SCC. The influence of the nature of the cold work (shot peening, reaming, cold rolling, counter sinking, fatigue work hardening and tensile deformation) is investigated by means of screening CERTs performed with smooth specimens in 304L at 360 deg. C. For a given cold work hardening level, the susceptibility to crack initiation strongly depends on the cold working process, and no propagation is observed for a hardness level lower than 300 ±10 HV(0.49N). The propagation of cracks is observed only for dynamic loadings like CERT, traction/relaxation tests and crack growth rate tests performed with CT specimens under trapezoidal loading. Although crack initiation is observed for constant load and constant deformation tests, crack propagation do not seem to occur under these mechanical solicitations for 17000 hours of testing, even for hardness levels higher than 450 HV(0.49N). The mean crack growth rate increases when the hardness increases. An important R and D program is in progress to complement these results and to develop a SCC model for ASSs in

  1. Laser-Hardened and Ultrasonically Peened Surface Layers on Tool Steel AISI D2: Correlation of the Bearing Curves' Parameters, Hardness and Wear

    Science.gov (United States)

    Lesyk, D. A.; Martinez, S.; Mordyuk, B. N.; Dzhemelinskyi, V. V.; Lamikiz, A.; Prokopenko, G. I.; Grinkevych, K. E.; Tkachenko, I. V.

    2018-02-01

    This paper is focused on the effects of the separately applied laser heat treatment (LHT) and ultrasonic impact treatment (UIT) and the combined LHT + UIT process on the wear and friction behaviors of the hardened surface layers of the tool steel AISI D2. In comparison with the initial state, wear losses of the treated specimens after long-term wear tests were decreased by 68, 41, and 77% at the LHT, UIT, and combined LHT + UIT processes, respectively. The Abbott-Firestone bearing curves were used to analyze the material ratio and functional characterization (bearing capacity and oil capacitance) of the studied surface specimens. The wear losses registered after short (15 min) tests correlate well with the changes in experimental surface roughness Ra, and the predictive Rpk, and bearing capacity B C parameters, respectively, evaluated using the Abbott-Firestone curves and Kragelsky-Kombalov formula. The wear losses after the long-term (45 min) tests are in good correlation with the reciprocal surface microhardness HV and with the W L and W P wear parameters, respectively, estimated using Archard-Rabinowicz formula and complex roughness-and-strength approach. The observed HV increase is supported by nanotwins (LHT), by dense dislocation nets (UIT), and by dislocation cells/nanograins fixed with fine carbides (LHT + UIT) formed in the surface layers of the steel.

  2. The influence of temperature on the tribological properties of the metastable austenite in Hadfield cast steel hardened by explosion

    International Nuclear Information System (INIS)

    Stradomski, Z.

    1999-01-01

    The paper presents the tribological tests of Hadfield cast steel subjected to the explosion pre-strengthening and then to aging at temperatures of 150 o C or 410 o C. The examined material has been in the form of cast steel plates 30 mm thick, pre-strengthened with flat charges of the Hardex-70 explosive of the detonation rate of 7200 m/s. The strengthening has been done by the single, double or tipple detonation of the 3 mm thick charges of the explosive placed directly on the cast steel surfaces. The hardness change exhibits 72-78% increase of its value as compared with the supersaturated state. The assessment of the abrasive wear resistance has been performed by means of the T-05 device operating in the 'roller-block'system under the load of 50 N. The test results confirm the very high effectiveness of the strengthening operation, the values of the investigated properties being 7-15 times higher as compared with the initial (supersaturated) state, depending on the multiplicity of the explosion repeating. Because of the dislocational character of the strengthening mechanism, the aging process performed at 150 o C for 794 hours, and at 410 o C for 286 hours, results in rapid decreasing of the tribological properties of the cast steel, their values being now by 4 and 12 times lower, respectively, than for the explosion-strengthened state of the material. (author)

  3. The influence of mechanical properties of workpiece material on the main cutting force in face milling

    Directory of Open Access Journals (Sweden)

    M. Sekulić

    2010-10-01

    Full Text Available The paper presents the research into cutting forces in face milling of three different materials: steel Č 4732 (EN42CrMo4, nodular cast iron NL500 (EN-GJS-500-7 and silumine AlSi10Mg (EN AC-AlSi10Mg. Obtained results show that hardness and tensile strength values of workpiece material have a significant influence on the main cutting force, and thereby on the cutting energy in machining.

  4. Characterization of surface hardening in a nitrated chromium steel by microwave plasma type ECR (Electron Cyclotron Resonance)

    International Nuclear Information System (INIS)

    La O C, G. de.

    1995-01-01

    With this work it is demonstrated the possibility of performing the nitriding process by using a CVD-ECR source, based on the results obtained after treating several samples of AISI H-12 steel. Also, the main operating parameters (time of treatment, sample temperatures and gas mixture) are determined during nitriding of this steel with the mentioned source. Samples used before nitriding were quenched and tempered at 580 Centigrade degrees. Several experiments were done by using a pure nitrogen plasma with exposure times of the samples of 20 minutes at temperatures from 450 to 550 Centigrade degrees, and by using a N 2 - H 2 plasma with exposure times of the samples of 20, 30 and 40 minutes at temperatures from 350 to 550 Centigrade degrees. Metallography, microhardness, EDS and Auger analysis were done to observe changes suffered for the samples after treatment. (Author)

  5. Bake hardening of nanograin AA7075 aluminum alloy

    International Nuclear Information System (INIS)

    Dehghani, Kamran

    2011-01-01

    Highlights: ► The bake hardening behavior of AA7075 was studied and compared with its coarse-grain counterpart. ► Nanograin AA7075 exhibited 88–100% increase in bake hardenability. ► Nanograin AA7075 exhibited 36–38% increase in final yield strength after baking. ► Maximum bake hardenability and final yield stress were about 185 MPa and 719 MPa. - Abstract: In the present work, the bake hardening of nanostructured AA7075 aluminum alloy was compared with that of its coarse-grain counterpart. Surface severe plastic deformation (SSPD) was used to produce nanograin layers on both surfaces of workpieces. The nanostructured layers were characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM) techniques. The thickness of nanostructured layer, having the grains of 50–110 nm, was about 75 μm on each side of workpiece. The bake hardenability of nanograin and coarse-grain AA7075 was then compared by pre-straining to 2, 4 and 6% followed by baking at 100 °C and 200 °C for 20 min. Comparing to coarse-grain case, there was about 88–100% increase in bake hardenability and about 36–38% increase in yield strength after the bake hardening of present nanograin AA7075. Such an increase in bake hardenability and strength was achieved when the thickness of two nanograin layers was about only one-tenth of the whole thickness.

  6. A sound pressure field during the quenching of a steel specimen in different water solutions

    Directory of Open Access Journals (Sweden)

    J. Prezelj

    2011-01-01

    Full Text Available The purpose of controlling the quenching process of an orange-hot steel workpiece is to ensure its required surface hardness. A sound in a cooling liquid generated by the quenching process was experimentally analyzed. It contains sufficient information about the ongoing process for its quantification, and it can be used in real time. Traditionally, the quenching and the resultant hardening can be controlled by selecting different process parameters, like, for example the characteristics of the cooling liquid, the velocity of the cooling liquid flow, its temperature, the temperature of the work-piece, and many others. The possibility of controlling the quenching process by using acoustic cavitation is considered in this article.

  7. Heat Treatment and Properties of Iron and Steel

    National Research Council Canada - National Science Library

    Digges, Thomas

    1966-01-01

    .... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

  8. The first direct observation of hydrogen trapping sites in TiC precipitation-hardening steel through atom probe tomography

    International Nuclear Information System (INIS)

    Takahashi, Jun; Kawakami, Kazuto; Kobayashi, Yukiko; Tarui, Toshimi

    2010-01-01

    For the first time ever, atomic-scale direct observation of deuterium atoms trapping at nano-sized titanium carbide (TiC) precipitates in steel was successfully achieved using atom probe tomography (APT). Deuterium gas charging into the needle specimen and subsequently quenching were conducted in our designed chamber attached to three-dimensional atom probe (3DAP). The deuterium atoms were definitely observed on the broad surface of TiC platelets, which indicated that the broad interface between the matrix and TiC was the main trapping site.

  9. The influence of Span-20 surfactant and micro-/nano-Chromium (Cr) Powder Mixed Electrical Discharge Machining (PMEDM) on the surface characteristics of AISI D2 hardened steel

    Science.gov (United States)

    Hosni, N. A. J.; Lajis, M. A.

    2018-04-01

    The application of powder mixed dielectric to improve the efficiency of electrical discharge machining (EDM) has been extensively studied. Therefore, PMEDM have attracted the attention of many researchers since last few decades. Improvement in EDM process has resulted in the use of span-20 surfactant and Cr powder mixed in dielectric fluid, which results in increasing machiniability, better surface quality and faster machining time. However, the study of powder suspension size of surface charateristics in EDM field is still limited. This paper presents the improvement of micro-/nano- Cr powder size on the surface characteristics of the AISI D2 hardened steels in PMEDM. It has found that the reacst layer in PMEDM improved by as high as 41-53 % compared to conventional EDM. Also notably, the combination of added Cr powder and span-20 surfactant reduced the recast layer thickness significantly especially in nano-Cr size. This improvement was great potential adding nano-size Cr powder to dielectric for machining performance.

  10. Evolution of damage and fracture in two families of Ni–Cu–Mo sinter-hardened steels with various initial porosities

    Energy Technology Data Exchange (ETDEWEB)

    Gilmas, Margaux [Laboratoire de Cristallographie et Sciences des Matériaux, ENSICAEN, Université de Caen, CNRS, 6 Bd Maréchal Juin, 14050 Caen (France); Chottin, Jerôme [FAURECIA, ZI de Brieres les Scelles, Etampes F-91150 (France); Dougan, Mark J. [AMES SA, Ctra. Nac. 340 Km. 1.242 Pol. Ind “Les Fallulles”, 08620 Saint Vicenc dels Horts, Barcelona (Spain); Hug, Eric, E-mail: eric.hug@ensicaen.fr [Laboratoire de Cristallographie et Sciences des Matériaux, ENSICAEN, Université de Caen, CNRS, 6 Bd Maréchal Juin, 14050 Caen (France)

    2016-01-27

    The damage evolution of two families of industrial sinter-hardened low alloy steels with different density levels was studied by means of mechanical tests coupled with microstructural observations. Several differences between the families were highlighted through the characterization of their microstructure, hardness and porosity. The presence of nickel rich austenite was revealed in the first family and larger pores were found in the latter. This work shows that those metallurgical characteristics markedly influence the behavior in tension and the damage evolution during mechanical loading. The ultimate tensile strength and the elongation at fracture are up to twice as high for the first family than for the second one which points out the beneficial role of the austenite as well as the detrimental role of larger pores to the mechanical properties. A fractography analysis showing mixed fracture modes supports these results. Two stages in the evolution of damage were highlighted by the evolution of the Young's modulus during loading–unloading tests up to fracture of specimens. As plastic deformation increases, a competition takes place between the damage growth in the neighborhood of the pores and plasticity mechanisms inside the metallic matrix. The evolution law linking a scalar damage parameter to the deformation was finally identified considering only plasticity mechanisms thanks to a previous continuum damage mechanics model developed within the framework of thermodynamics.

  11. Evolution of damage and fracture in two families of Ni–Cu–Mo sinter-hardened steels with various initial porosities

    International Nuclear Information System (INIS)

    Gilmas, Margaux; Chottin, Jerôme; Dougan, Mark J.; Hug, Eric

    2016-01-01

    The damage evolution of two families of industrial sinter-hardened low alloy steels with different density levels was studied by means of mechanical tests coupled with microstructural observations. Several differences between the families were highlighted through the characterization of their microstructure, hardness and porosity. The presence of nickel rich austenite was revealed in the first family and larger pores were found in the latter. This work shows that those metallurgical characteristics markedly influence the behavior in tension and the damage evolution during mechanical loading. The ultimate tensile strength and the elongation at fracture are up to twice as high for the first family than for the second one which points out the beneficial role of the austenite as well as the detrimental role of larger pores to the mechanical properties. A fractography analysis showing mixed fracture modes supports these results. Two stages in the evolution of damage were highlighted by the evolution of the Young's modulus during loading–unloading tests up to fracture of specimens. As plastic deformation increases, a competition takes place between the damage growth in the neighborhood of the pores and plasticity mechanisms inside the metallic matrix. The evolution law linking a scalar damage parameter to the deformation was finally identified considering only plasticity mechanisms thanks to a previous continuum damage mechanics model developed within the framework of thermodynamics.

  12. The separate roles of subgrains and forest dislocations in the isotropic hardening of type 304 stainless steel

    International Nuclear Information System (INIS)

    Kassner, M.E.; Miller, A.K.; Sherby, O.D.

    1982-01-01

    Tests on 304 stainless steel were conducted involving first warm working in torsion, then cold working in torsion, and finally measurement of the elevated-temperature yield strength in compression. These tests permitted separation of the effects of subgrain size and forest dislocation density on the isotropic part of the flow stress. Forest dislocation strengthening appears to dominate in this material. Th results are best fitted by a root-mean-square summation of strength terms representing the contributions of solutes, forest dislocations, and subgrain boundaries. The same equation successfully predicts the flow stress during elevated-temperature transient deformation (under both constant strain rate and variable strain rate) from the transient dislocation substructure

  13. Influence of Cooling Condition on the Performance of Grinding Hardened Layer in Grind-hardening

    Science.gov (United States)

    Wang, G. C.; Chen, J.; Xu, G. Y.; Li, X.

    2018-02-01

    45# steel was grinded and hardened on a surface grinding machine to study the effect of three different cooling media, including emulsion, dry air and liquid nitrogen, on the microstructure and properties of the hardened layer. The results show that the microstructure of material surface hardened with emulsion is pearlite and no hardened layer. The surface roughness is small and the residual stress is compressive stress. With cooling condition of liquid nitrogen and dry air, the specimen surface are hardened, the organization is martensite, the surface roughness is also not changed, but high hardness of hardened layer and surface compressive stress were obtained when grinding using liquid nitrogen. The deeper hardened layer grinded with dry air was obtained and surface residual stress is tensile stress. This study provides an experimental basis for choosing the appropriate cooling mode to effectively control the performance of grinding hardened layer.

  14. Relation between superficial work hardening and SCC of an austenitic stainless steel Z3CND17-12 (AISI 316L)

    International Nuclear Information System (INIS)

    Bouzina, A.; Braham, C.; Ledion, J.

    1998-01-01

    A superficial strain hardening always leads to residual stresses. Loading during service can completely modify these stresses in a component. Without questioning the fact that compressive stresses are favourable for stress corrosion resistance, the authors show how an elastoplastic deformation on a pre-stressed material, by machining or shot peening, can be more harmful than on a non work hardened or uniformly work hardened material. (authors)

  15. Machining of high performance workpiece materials with CBN coated cutting tools

    International Nuclear Information System (INIS)

    Uhlmann, E.; Fuentes, J.A. Oyanedel; Keunecke, M.

    2009-01-01

    The machining of high performance workpiece materials requires significantly harder cutting materials. In hard machining, the early tool wear occurs due to high process forces and temperatures. The hardest known material is the diamond, but steel materials cannot be machined with diamond tools because of the reactivity of iron with carbon. Cubic boron nitride (cBN) is the second hardest of all known materials. The supply of such PcBN indexable inserts, which are only geometrically simple and available, requires several work procedures and is cost-intensive. The development of a cBN coating for cutting tools, combine the advantages of a thin film system and of cBN. Flexible cemented carbide tools, in respect to the geometry can be coated. The cBN films with a thickness of up to 2 μm on cemented carbide substrates show excellent mechanical and physical properties. This paper describes the results of the machining of various workpiece materials in turning and milling operations regarding the tool life, resultant cutting force components and workpiece surface roughness. In turning tests of Inconel 718 and milling tests of chrome steel the high potential of cBN coatings for dry machining was proven. The results of the experiments were compared with common used tool coatings for the hard machining. Additionally, the wear mechanisms adhesion, abrasion, surface fatigue and tribo-oxidation were researched in model wear experiments.

  16. Characterization of ductile fracture properties of quench-hardenable boron steel: Influence of microstructure and processing conditions

    International Nuclear Information System (INIS)

    Golling, Stefan; Östlund, Rickard; Oldenburg, Mats

    2016-01-01

    Developments of the hot stamping technology have enabled the production of components with differential microstructure composition and mechanical properties. These can increase the performance of certain crash-relevant automotive structures by combining high intrusion protection and energy absorption. This paper presents a comprehensive experimental investigation on the flow and ductile fracture properties of boron-alloyed steel with a wide range of different microstructure compositions. Three types of dual phase microstructures at three different volume fractions, and one triple phase grade, were generated by thermal treatment. Flow curves extending beyond necking and the equivalent plastic strain to fracture for each grade was determined by tensile testing using full-field measurements. The influence of phase composition and microstructural parameters were further investigated by means of a multi-scale modeling approach based on mean-field homogenization in combination with local fracture criteria. Inter-phase and intra-phase fracture mechanisms were considered by adopting two separate fracture criteria formulated in terms of the local average stress field. The micromechanical model captures with useful accuracy the strong influence of microstructure and processing conditions on the flow and fracture properties, implying promising prospects of mean-field homogenization for the constitutive modeling of hot stamped components.

  17. New Observations on High-Speed Machining of Hardened AISI 4340 Steel Using Alumina-Based Ceramic Tools

    Directory of Open Access Journals (Sweden)

    Mohamed Shalaby

    2018-05-01

    Full Text Available High-speed machining (HSM is used in industry to improve the productivity and quality of the cutting operations. In this investigation, pure alumina ceramics with the addition of ZrO2, and mixed alumina (Al2O3 + TiC tools were used in the dry hard turning of AISI 4340 (52 HRC at different high cutting speeds of 150, 250, 700 and 1000 m/min. It was observed that at cutting speeds of 150 and 250 m/min, pure alumina ceramic tools had better wear resistance than mixed alumina ones. However, upon increasing the cutting speed from 700 to 1000 m/min, mixed alumina ceramic tools outperformed pure ceramic ones. Scanning electron microscopy (SEM and X-ray photoelectron spectroscopy (XPS were used to investigate the worn cutting edges and analyze the obtained results. It was found that the tribo-films formed at the cutting zone during machining affected the wear resistances of the tools and influenced the coefficient of friction at the tool-chip interface. These observations were confirmed by the chip compression ratio results at different cutting conditions. Raising cutting speed to 1000 m/min corresponded to a remarkable decrease in cutting force components in the dry hard turning of AISI 4340 steel.

  18. Characterization of ductile fracture properties of quench-hardenable boron steel: Influence of microstructure and processing conditions

    Energy Technology Data Exchange (ETDEWEB)

    Golling, Stefan, E-mail: stefan.golling@ltu.se [Luleå University of Technology, SE 971 87 Luleå (Sweden); Östlund, Rickard [Gestamp HardTech, Ektjärnsvägen 5, SE 973 45 Luleå (Sweden); Oldenburg, Mats [Luleå University of Technology, SE 971 87 Luleå (Sweden)

    2016-03-21

    Developments of the hot stamping technology have enabled the production of components with differential microstructure composition and mechanical properties. These can increase the performance of certain crash-relevant automotive structures by combining high intrusion protection and energy absorption. This paper presents a comprehensive experimental investigation on the flow and ductile fracture properties of boron-alloyed steel with a wide range of different microstructure compositions. Three types of dual phase microstructures at three different volume fractions, and one triple phase grade, were generated by thermal treatment. Flow curves extending beyond necking and the equivalent plastic strain to fracture for each grade was determined by tensile testing using full-field measurements. The influence of phase composition and microstructural parameters were further investigated by means of a multi-scale modeling approach based on mean-field homogenization in combination with local fracture criteria. Inter-phase and intra-phase fracture mechanisms were considered by adopting two separate fracture criteria formulated in terms of the local average stress field. The micromechanical model captures with useful accuracy the strong influence of microstructure and processing conditions on the flow and fracture properties, implying promising prospects of mean-field homogenization for the constitutive modeling of hot stamped components.

  19. Study on mechanism of intergranular stress corrosion cracking and analysis of residual stress and work hardening in welds of low-carbon austenitic stainless steel with hard surface machining

    International Nuclear Information System (INIS)

    Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Toyoda, Masao; Katsuyama, Jinya

    2007-01-01

    In order to make clear the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in the welds of Type 316L low-carbon austenitic stainless steel with surface hardening, the residual stress and hardness in the butt-joint of pipes as a typical example of the actual structure were estimated and the grain boundary sliding was analyzed from the viewpoint of micro-deformation. On the basis of these results, the mechanism of IGSCC was discussed by the integrated knowledge between metallurgy and mechanics. The relationship between plastic strain and hardness in hard-machined surface near welds was clarified from the experimented relationship and the analysis method by the thermal elastic-plastic analysis. The distributions of hardness and residual stress with the actual surface machining could be simulated. It was made clear that grain boundary sliding occurred in the steel at 561K by a constant strain rate tensile test. From the comparison of grain boundary sliding behavior between solution treated specimen and cold-rolled one, it was found that the grain boundary sliding in cold-rolled one occurs in smaller strain conditions than that in as received one, and the amount of grain boundary sliding in cold-rolled one increases remarkably with increases in rolling reduction. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of Type 316L low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding induced by residual stress of multi pass welding and surface hardening. (author)

  20. Modeling of Principal Flank Wear: An Empirical Approach Combining the Effect of Tool, Environment and Workpiece Hardness

    Science.gov (United States)

    Mia, Mozammel; Al Bashir, Mahmood; Dhar, Nikhil Ranjan

    2016-10-01

    Hard turning is increasingly employed in machining, lately, to replace time-consuming conventional turning followed by grinding process. An excessive amount of tool wear in hard turning is one of the main hurdles to be overcome. Many researchers have developed tool wear model, but most of them developed it for a particular work-tool-environment combination. No aggregate model is developed that can be used to predict the amount of principal flank wear for specific machining time. An empirical model of principal flank wear (VB) has been developed for the different hardness of workpiece (HRC40, HRC48 and HRC56) while turning by coated carbide insert with different configurations (SNMM and SNMG) under both dry and high pressure coolant conditions. Unlike other developed model, this model includes the use of dummy variables along with the base empirical equation to entail the effect of any changes in the input conditions on the response. The base empirical equation for principal flank wear is formulated adopting the Exponential Associate Function using the experimental results. The coefficient of dummy variable reflects the shifting of the response from one set of machining condition to another set of machining condition which is determined by simple linear regression. The independent cutting parameters (speed, rate, depth of cut) are kept constant while formulating and analyzing this model. The developed model is validated with different sets of machining responses in turning hardened medium carbon steel by coated carbide inserts. For any particular set, the model can be used to predict the amount of principal flank wear for specific machining time. Since the predicted results exhibit good resemblance with experimental data and the average percentage error is <10 %, this model can be used to predict the principal flank wear for stated conditions.

  1. Multi-part mask for implanting workpieces

    Science.gov (United States)

    Webb, Aaron P.; Carlson, Charles T.

    2016-05-10

    A multi-part mask has a pattern plate, which includes a planar portion that has the desired aperture pattern to be used during workpiece processing. The multi-part mask also has a mounting frame, which is used to hold the pattern plate. Prior to assembly, the pattern plate has an aligning portion, which has one or more holes through which reusable alignment pins are inserted. These alignment pins enter kinematic joints disposed on the mounting frame, which serve to precisely align the pattern plate to the mounting frame. After the pattern plate has been secured to the mounting frame, the aligning portion can be detached from the pattern plate. The alignment pins can be reused at a later time. In some embodiments, the pattern plate can later be removed from the mounting frame, so that the mounting frame may be reused.

  2. Effects of high power ultrasonic vibration on temperature distribution of workpiece in dry creep feed up grinding.

    Science.gov (United States)

    Paknejad, Masih; Abdullah, Amir; Azarhoushang, Bahman

    2017-11-01

    Temperature history and distribution of steel workpiece (X20Cr13) was measured by a high tech infrared camera under ultrasonic assisted dry creep feed up grinding. For this purpose, a special experimental setup was designed and fabricated to vibrate only workpiece along two directions by a high power ultrasonic transducer. In this study, ultrasonic effects with respect to grinding parameters including depth of cut (a e ), feed speed (v w ), and cutting speed (v s ) has been investigated. The results indicate that the ultrasonic vibration has considerable effect on reduction of temperature, depth of thermal damage of workpiece and width of temperature contours. Maximum temperature reduction of 25.91% was reported at condition of v s =15m/s, v w =500mm/min, a e =0.4mm in the presence of ultrasonic vibration. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Traceability investigation in Computed Tomography using industry-inspired workpieces

    DEFF Research Database (Denmark)

    Kraemer, Alexandra; Stolfi, Alessandro; Schneider, Timm

    2017-01-01

    This paper concerns an investigation of the accuracy of Computed Tomography (CT) measurements using four industry-inspired workpieces. A total of 16 measurands were selected and calibrated using CMMs. CT measurements on industry-inspired workpieces were carried out using two CTs having different...

  4. Contact stress by the method of finite elements of the steel AISI 1045 hardened by roller; Tensiones de contacto por el metodo de elementos finitos del acero AISI 1045 endurecido por rodillo

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-columbie, T.; Rodriguez-Gonzalez, I.; Alcantara-Borges, D.; Fernandez-Guilarte, E.

    2012-11-01

    In this paper, the tense-deformational behavior is analyzed by means of simulation using the finite element method for AISI 1045 cold rolled deformed steel. ANYSYS V.10 software was used in this study. Revolution number, compressive strength and tool feed rate were the variables considered in the deformation process. They allowed determining the contact stress of the deformed material. The material used was 30 mm diameter and 100 mm length. Samples of 30 mm diameter and 3 mm thickness were prepared for the optical microscopic observation, which were compared to the results obtained from the simulation. The tensile status of the deformed samples was evaluated as from the reduction of the average size of the grains as per the strength applied. This study intends to show that the cold hardening method is a surface hardening option. (Author)

  5. Workpiece Temperature Variations During Flat Peripheral Grinding

    Science.gov (United States)

    Smirnov, Vitalii A.; Repko, Aleksandr V.

    2018-06-01

    The paper presents the results of researches of temperature variations during flat peripheral grinding. It is shown that the temperature variations of the workpiece can reach 25...30% of the average values, which can lead to some thermal defects. A nonlinear two-dimensional thermophysical grinding model is suggested. It takes into account local changes in the cutting conditions: the fluctuation of the cut layer and the cutting force, the thermal impact of the cutting grains, and the presence of surface cavities in the intermittent wheel. For the numerical solution of the problem, the method of finite differences is adapted. Researches of the method stability and convergence are made, taking into account the specific nature of the problem. A high accuracy of the approximation of the boundary conditions and the nonlinear heat equation is provided. An experimental verification of the proposed thermophysical model was carried out with the use of installation for simultaneous measurement of the grinding force and temperature. It is shown that the discrepancy between the theoretical and experimental values of the grinding temperature does not exceed 5%. The proposed thermophysical model makes it possible to predict with high accuracy the temperature variations during grinding by the wheel periphery.

  6. Microstructural characterization and model of hardening for the irradiated austenitic stainless steels of the internals of pressurized water reactors; Caracterisation microstructurale et modelisation du durcissement des aciers austenitiques irradies des structures internes des reacteurs a eau pressurisee

    Energy Technology Data Exchange (ETDEWEB)

    Pokor, C

    2003-07-01

    The core internals of Pressurized Water Reactors (PWR) are composed of SA 304 stainless steel plates and CW 316 stainless steel bolts. These internals undergo a neutron flux at a temperature between 280 deg C and 380 deg C which modifies their mechanical properties. These modifications are due to the changes in the microstructure of these materials under irradiation which depend on flux, dose and irradiation temperature. We have studied, by Transmission Electron Microscopy, the microstructure of stainless steels SA 304, CW 316 and CW 316Ti irradiated in a mixed flux reactor (OSIRIS at 330 deg C between 0,8 dpa et 3,4 dpa) and in a fast breeder reactor at 330 deg C (BOR-60) up to doses of 40 dpa. Moreover, samples have been irradiated at 375 deg C in a fast breeder reactor (EBR-II) up to doses of 10 dpa. The microstructure of the irradiated stainless steels consists in faulted Frank dislocation loops in the [111] planes of austenitic, with a Burgers vector of [111]. It is possible to find some voids in the solution annealed samples irradiated at 375 deg C. The evolution of the dislocations loops and voids has been simulated with a 'cluster dynamic' model. The fit of the model parameters has allowed us to have a quantitative description of our experimental results. This description of the microstructure after irradiation was coupled together with a hardening model by Frank loops that has permitted us to make a quantitative description of the hardening of SA 304, CW 316 and CW 316Ti stainless steels after irradiation at a certain dose, flux and temperature. The irradiation doses studied grow up to 90 dpa, dose of the end of life of PWR internals. (author)

  7. Microstructural Evolution and Mechanical Properties of Simulated Heat-Affected Zones in Cast Precipitation-Hardened Stainless Steels 17-4 and 13-8+Mo

    Science.gov (United States)

    Hamlin, Robert J.; DuPont, John N.

    2017-01-01

    Cast precipitation-hardened (PH) stainless steels 17-4 and 13-8+Mo are used in applications that require a combination of high strength and moderate corrosion resistance. Many such applications require fabrication and/or casting repair by fusion welding. The purpose of this work is to develop an understanding of microstructural evolution and resultant mechanical properties of these materials when subjected to weld thermal cycles. Samples of each material were subjected to heat-affected zone (HAZ) thermal cycles in the solution-treated and aged condition (S-A-W condition) and solution-treated condition with a postweld thermal cycle age (S-W-A condition). Dilatometry was used to establish the onset of various phase transformation temperatures. Light optical microscopy (LOM), scanning electron microscopy (SEM), and energy dispersive spectrometry (EDS) were used to characterize the microstructures, and comparisons were made to gas metal arc welds that were heat treated in the same conditions. Tensile testing was also performed. MatCalc thermodynamic and kinetic modeling software was used to predict the evolution of copper (Cu)-rich body center cubic precipitates in 17-4 and β-NiAl precipitates in 13-8+Mo. The yield strength was lower in the simulated HAZ samples of both materials prepared in the S-A-W condition when compared to their respective base metals. Samples prepared in the S-W-A condition had higher and more uniform yield strengths for both materials. Significant changes were observed in the matrix microstructure of various HAZ regions depending on the peak temperature, and these microstructural changes were interpreted with the aid of dilatometry results, LOM, SEM, and EDS. Despite these significant changes to the matrix microstructure, the changes in mechanical properties appear to be governed primarily by the precipitation behavior. The decrease in strength in the HAZ samples prepared in the S-A-W condition was attributed to the dissolution of precipitates

  8. Determining the Effect of Material Hardness During the Hard Turning of AISI4340 Steel

    Science.gov (United States)

    Kambagowni, Venkatasubbaiah; Chitla, Raju; Challa, Suresh

    2018-05-01

    In the present manufacturing industries hardened steels are most widely used in the applications like tool design and mould design. It enhances the application range of hard turning of hardened steels in manufacturing industries. This study discusses the impact of workpiece hardness, feed and depth of cut on Arithmetic mean roughness (Ra), root mean square roughness (Rq), mean depth of roughness (Rz) and total roughness (Rt) during the hard turning. Experiments have been planned according to the Box-Behnken design and conducted on hardened AISI4340 steel at 45, 50 and 55 HRC with wiper ceramic cutting inserts. Cutting speed is kept constant during this study. The analysis of variance was used to determine the effects of the machining parameters. 3-D response surface plots drawn based on RSM were utilized to set up the input-output relationships. The results indicated that the feed rate has the most significant parameter for Ra, Rq and Rz and hardness has the most critical parameter for the Rt. Further, hardness shows its influence over all the surface roughness characteristics.

  9. Limit Analysis of Geometrically Hardening Composite Steel-Concrete Systems / Stany Graniczne Geometrycznie Wzmacniających Się Konstrukcji Zespolonych

    Science.gov (United States)

    Alawdin, Piotr; Urbańska, Krystyna

    2015-03-01

    The paper considers some results of creating load-carrying composite systems that have uprated strength, rigidity and safety, and therefore are called geometrically (self-) hardening systems. The optimization mathematic models of structures as discrete mechanical systems withstanding dead load, monotonic or low cyclic static and kinematic actions are proposed. To find limit parameters of these actions the extreme energetic principle is suggested what result in the bilevel mathematic programming problem statement. The limit parameters of load actions are found on the first level of optimization. On the second level the power of the constant load with equilibrium preloading is maximized and/or system cost is minimized. The examples of using the proposed methods are presented and geometrically hardening composite steel-concrete system are taken into account. W pracy przedstawiono sposoby projektowania konstrukcji, które ze względu na swoją geometrię oraz topologię posiadają podwyższoną nośność, sztywność i bezpieczeństwo. Systemy takie nazwano geometrycznie (samo-) wzmacniającymi się. Zaproponowano optymalizacyjne modele matematyczne konstrukcji jako dyskretne systemy mechaniczne będące pod obciążeniem stałym, zmiennym monotoniczne lub niskocyklowym, statycznym lub kinematycznym. Dla znalezienia granicznych parametrów obciążeń wprowadzona została ekstremalna zasada energetyczna, przedstawiona jako problem dwupoziomowego programowania matematycznego. Graniczne parametry obciążeń szukane są na pierwszym poziomie optymalizacji. Na drugim poziomie minimalizowany jest koszt systemu i/lub maksymalizowana jest moc stałego równoważącego obciążenia z dociążeniem. Ponadto w pracy przeanalizowano numerycznie i analitycznie zachowanie konstrukcji geometrycznie wzmacniających się na przykładzie konstrukcji zespolonych stalowobetonowych. Pierwszy przykład dotyczy konstrukcji belkowo-prętowej z podciągiem, belkę stanowi stalowy dwuteownik

  10. Laser Surface Hardening of Groove Edges

    Science.gov (United States)

    Hussain, A.; Hamdani, A. H.; Akhter, R.; Aslam, M.

    2013-06-01

    Surface hardening of groove-edges made of 3Cr13 Stainless Steel has been carried out using 500 W CO2 laser with a rectangular beam of 2.5×3 mm2. The processing speed was varied from 150-500 mm/min. It was seen that the hardened depth increases with increase in laser interaction time. A maximum hardened depth of around 1mm was achieved. The microhardness of the transformed zone was 2.5 times the hardness of base metal. The XRD's and microstructural analysis were also reported.

  11. Simulation of stresses, residual stresses, and distortion in stepped cylinders of AISI 4140 due to martensitical hardening by immersion cooling

    Energy Technology Data Exchange (ETDEWEB)

    Ehlers, M.; Mueller, H.; Loehe, D. [Karlsruhe Univ. (Germany). Inst. for Materials Science and Engineering I

    1999-09-01

    Heat treatment improves mechanical properties of steel parts, but also causes residual stresses and distortion. Stresses and deformation occurring during heat treatment can not be measured in-situ with appropriate temporal and spatial resolution. In order to evaluate the processes occurring in the workpiece during quenching as well as the residual stresses and distortions, numerical methods have to be used. Heat conduction, phase transformations, and mechanical behaviour of the material as well as the couplings between the processes such as transformation plasticity have to be modeled for the simulation of steel hardening. Temperature and phase dependent properties (including TTT-data) have to incorporated into calculations. One of the major factors determining the evolution of stress and deformation is the heat-transfer coefficient between component and quenching medium. For vapourizing liquids, heat transfer depends on temperature and location. But heat transfer is not only influenced by the quenchant but also by part geometry and size. Stepped cylinders of AISI 4140 steel were quenched in water and oil. Both experimental measurements and numerical calculations were carried out. The variation of dive-in direction strongly influences the rewetting of the specimen surface and therefore the cooling behaviour, stress and deformation evolution, and resultant residual stresses and distortion. Excellent agreement is obtained between calculated and experimental results. (orig.)

  12. DIAGNOSTICS OF WORKPIECE SURFACE CONDITION BASED ON CUTTING TOOL VIBRATIONS DURING MACHINING

    Directory of Open Access Journals (Sweden)

    Jerzy Józwik

    2015-05-01

    Full Text Available The paper presents functional relationships between surface geometry parameters, feed and vibrations level in the radial direction of the workpiece. Time characteristics of the acceleration of cutting tool vibration registered during C45 steel and stainless steel machining for separate axes (X, Y, Z were presented as a function of feedrate f. During the tests surface geometric accuracy assessment was performed and 3D surface roughness parameters were determined. The Sz parameter was selected for the analysis, which was then collated with RMS vibration acceleration and feedrate f. The Sz parameter indirectly provides information on peak to valley height and is characterised by high generalising potential i.e. it is highly correlated to other surface and volume parameters of surface roughness. Test results presented in this paper may constitute a valuable source of information considering the influence of vibrations on geometric accuracy of elements for engineers designing technological processes.

  13. THE DEVELOPMENT OF TECHNOLOGY OF THE CORE THERMO-MECHANICALLY HARDENED REINFORC-ING STEEL OF GRADE A700HW OF DIE-ROLLED SECTION NO 12, 14, 16 PRODUCTION ACCORDING TO REQUIREMENT OF FINNISH STANDARDS SFST1216 IN CONDITIONS OF SMALL-SECTION MILL 320 OF RUP «BMZ»

    Directory of Open Access Journals (Sweden)

    A. V. Rusalenko

    2009-01-01

    Full Text Available The development of technology of the core thermomechanically hardened reinforcing steel of grade А700HW of die-rolled section No 12, 14, 16 production according to requirement of Finnish standards SFST1216 in conditions of small-section mill 320 of RUP «BMZ» is given.

  14. Numerical Simulation of a Grinding Process for the Spatial Work-pieces: a Model of the Workpiece and Grinding Wheel

    Directory of Open Access Journals (Sweden)

    I. A. Kiselev

    2015-01-01

    Full Text Available The paper describes a spatial grinding dynamics mathematical model. This model includes a grinding wheel dynamics model, a work-piece dynamics model, and a numerical algorithm of geometric modeling as well. The geometric modeling algorithm is based on the Z-buffer method with author’s modifications. This algorithm allows us to simulate the formation of a new workpiece surface when removing material and as well as to determine the cutting layer thickness for each abrasive grain of the grinding wheel. The use of the surface cell bilinear approximation and the simultaneous use of multiple projection directions are the special features of the algorithm. These features improve modeling quality of machined surface. The grinding wheel model is represented as cutting micro-edges (grains set. Abrasive grains are randomly distributed on the wheel outer surface. Grains size, shape, wheel structure and graininess are taken into account. To determine the uncut chip thickness, which is cut off by each grain of the grinding wheel is used the algorithm, which finds intersection point of uncut work-piece surface with radial ray passing through the grain cutting edge. Grinding forces for each grain are defined based on the cutting layer thickness value using the phenomenological models described in the literature. Using transformations described in the article, grinding forces determined for each grain are reduced to the total grinding force, which acts on the tool and machined work-piece in the appropriate coordinate systems. Work-piece dynamics is modeled with the help of the finite element method using quadratic tetrahedral elements. The described model of spatial grinding dynamics makes it possible to evaluate the level of vibration and grinding forces, as well as the shape errors and surface quality of machined work-piece.

  15. Investigation of precipitation and hardening response of maraging stainless steels 17-4 and 13-8+Mo during multi-pass welding

    Science.gov (United States)

    Hamlin, Robert J.

    Martensitic precipitation strengthened stainless steels 17-4 and 13-8+Mo are candidate alloys for high strength military applications. These applications will require joining by fusion welding processes thus, it is necessary to develop an understanding of microstructural and mechanical property changes that occur during welding. Previous investigations on these materials have demonstrated that significant softening occurs in the heat affected zone (HAZ) during welding, due to dissolution of the strengthen precipitates. It was also observed that post weld heat treatments (PWHT's) were required to restore the properties. However, PWHT's are expensive and cannot be applied when welding on a large scale or making a repair in the field. Thus, the purpose of the current work is to gain a fundamental understanding of the precipitation kinetics in these systems so that optimized welding procedures can be developed that do not require a PWHT. Multi-pass welding provides an opportunity to restore the strengthening precipitates that dissolve during primary weld passes using the heat from secondary weld passes. Thus, a preliminary investigation was performed to determine whether the times and temperatures associated with welding thermal cycles were sufficient to restore the strength in these systems. A Gleeble thermo-mechanical simulator was used to perform multi-pass welding simulations on samples of each material using a 1000 J/mm and 2000 J/mm heat input. Additionally, base metal and weld metal samples were used as starting conditions to evaluate the difference in precipitation response between each. Hardness measurements were used to estimate the extent of precipitate dissolution and growth. Microstructures were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM), and energy dispersive spectrometry (EDS). It was determined that precipitate dissolution occurred during primary welding thermal cycles and that significant hardening could be

  16. Induction Hardening of External Gear

    Science.gov (United States)

    Bukanin, V. A.; Ivanov, A. N.; Zenkov, A. E.; Vologdin, V. V.; Vologdin, V. V., Jr.

    2018-03-01

    Problems and solution of gear induction hardening are described. Main attention is paid to the parameters of heating and cooling systems. ELTA 7.0 program has been used to obtain the required electrical parameters of inductor, power sources, resonant circuits, as well as to choose the quenching media. Comparison of experimental and calculated results of investigation is provided. In order to compare advantages and disadvantages of single- and dual-frequency heating processes, many variants of these technologies were simulated. The predicted structure and hardness of steel gears are obtained by use of the ELTA data base taken into account the Continuous Cooling Transformation diagrams.

  17. Computer-Aided Manufacturing of 3D Workpieces

    OpenAIRE

    Cornelia Victoria Anghel Drugarin; Mihaela Dorica Stroia

    2017-01-01

    Computer-Aided Manufacturing (CAM) assumes to use dedicated software for controlling machine tools and similar devices in the process of workpieces manufacturing. CAM is, in fact, an application technology that uses computer software and machinery to simplify and automate manufacturing processes. CAM is the inheritor of computer-aided engineering (CAE) and is often used conjunctively with computer-aided design (CAD). Advanced CAM solutions are forthcoming and have a large ...

  18. Resultant geometric variation of a fixtured workpiece Part I: a simulation

    Directory of Open Access Journals (Sweden)

    Supapan Sangnui Chaiprapat

    2006-01-01

    Full Text Available When a workpiece is fixtured for a machining or inspection operation, the accuracy of an operation is mainly determined by the efficiency of the fixturing method. Variability in manufactured workpiece is hardly inevitable. When such variability is found at contact areas between the workpiece and the fixture, errors in location are expected. The errors will affect quality of features to be produced. This paper developed an algorithm to determine variant final locations of a displaced workpiece given normally distributed errorsat contact points. Resultant geometric variation of workpiece location reveals interesting information which is beneficial in tolerance planning.

  19. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Bottoli, Federico; Christiansen, Thomas Lundin; Winther, Grethe

    2016-01-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided...... or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa’s in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic...... deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone....

  20. Characterization of the surface oxidation reaction and its influence on the radiation absorption during the surface laser hardening process of the 42CrMo4 steel; Caracterizacion de la reaccion de oxidacion superficial y su influencia sobre la absorcion de radiacion durante el proceso de temple superficial con laser para el acero 42CrMo4

    Energy Technology Data Exchange (ETDEWEB)

    Cordovilla, F.; Dominguez, J.; Sancho, P.; Garcia-Beltran, A.; Ocana, J. L.

    2016-10-01

    Surface laser hardening of steel is a process that produces an enormous interest due to its uncountable advantages in terms of quality and productivity against induction hardening The effective implantation of this process, nevertheless, is been hampered because of the lack of reliable and flexible predictive tools. There are different models focused on the temperature calculation, thought, few make a thorough analysis of the surface oxidation associated with the process and its important implications over the absorption coefficient. This work proposes and explains a coupled model temperature/ oxidation available in literature, applied, for the first time, for the simulation of simple processes carried out with different conditions of power and speed, for the 42CrMo4 steel. These conditions have been reproduced experimentally, tracking the maximum surface temperature and the oxide thickness. Both results have shown a high degree of coincidence whit theoretical predictions, confirming the capabilities and utility of the model. (Author)

  1. Microstructure-strength relations in a hardenable stainless steel with 16 pct Cr, 1.5 pct Mo, and 5 pct Ni

    Science.gov (United States)

    Grobner, P. J.; Blšs, V.

    1984-07-01

    Metallographic studies have been conducted on a 0.024 pct C-16 pct Cr-1.5 pct Mo-5 pct Ni stainless steel to study the phase reactions associated with heat treatments and investigate the strengthening mechanisms of the steel. In the normalized condition, air cooled from 1010 °C, the microstructure consists of 20 pct ferrite and 80 pct martensite. Tempering in a temperature range between 500 and 600 °C results in a gradual transformation of martensite to a fine mixture of ferrite and austenite. At higher tempering temperatures, between 600 and 800 °C, progressively larger quantities of austenite form and are converted during cooling to proportionally increasing amounts of fresh martensite. The amount of retained austenite in the microstructure is reduced to zero at 800 °C, and the microstructure contains 65 pct re-formed martensite and 35 pct total ferrite. Chromium rich M23C6 carbides precipitate in the single tempered microstructures. The principal strengthening is produced by the presence of martensite in the microstructure. Additional strengthening is provided by a second tempering treatment at 400 °C due to the precipitation of ultrafine (Cr, Mo) (C,N) particles in the ferrite.

  2. Fatigue of the quenched and hardened steel 42CrMo4 under multiaxial in- and out-of-phase loading; Ermuedung des Stahles 42CrMo4 unter mehrachsiger, phasenverschobener Beanspruchung

    Energy Technology Data Exchange (ETDEWEB)

    Loewisch, G. [Stiftung Inst. fuer Werkstofftechnik, Bremen (Germany); Bomas, H.; Mayr, P.

    1999-10-01

    Two kinds of specimens out of the quenched and hardened steel 42CrMo4 (similar SAE 4140) were tested by combined tension-torsion in- and out-of-phase loading. The specimens batches differed in the residual stress state. Under cyclic, stress controlled loading an elastic behaviour is registrated until 50% of the life time. Then a rapid softening occurs, which correlates with the von-Mises equivalent stress in the case of in-phase loading. At high stress amplitudes, the residual stresses may be neglected. The lifetime is best described by the fatigue criterion of Zenner which considers the integral average of the stress state in every plane. This stress state is described by a linear combination of the shear stress amplitude and the normal stress amplitude. Below the cyclic yield strength, the residual stresses must be taken into account as static stresses. The comparison of the local residual stress distributions is possible by using the weakest link model of Heckel, which is described in detail. (orig.)

  3. An Anisotropic Hardening Model for Springback Prediction

    Science.gov (United States)

    Zeng, Danielle; Xia, Z. Cedric

    2005-08-01

    As more Advanced High-Strength Steels (AHSS) are heavily used for automotive body structures and closures panels, accurate springback prediction for these components becomes more challenging because of their rapid hardening characteristics and ability to sustain even higher stresses. In this paper, a modified Mroz hardening model is proposed to capture realistic Bauschinger effect at reverse loading, such as when material passes through die radii or drawbead during sheet metal forming process. This model accounts for material anisotropic yield surface and nonlinear isotropic/kinematic hardening behavior. Material tension/compression test data are used to accurately represent Bauschinger effect. The effectiveness of the model is demonstrated by comparison of numerical and experimental springback results for a DP600 straight U-channel test.

  4. An Anisotropic Hardening Model for Springback Prediction

    International Nuclear Information System (INIS)

    Zeng, Danielle; Xia, Z. Cedric

    2005-01-01

    As more Advanced High-Strength Steels (AHSS) are heavily used for automotive body structures and closures panels, accurate springback prediction for these components becomes more challenging because of their rapid hardening characteristics and ability to sustain even higher stresses. In this paper, a modified Mroz hardening model is proposed to capture realistic Bauschinger effect at reverse loading, such as when material passes through die radii or drawbead during sheet metal forming process. This model accounts for material anisotropic yield surface and nonlinear isotropic/kinematic hardening behavior. Material tension/compression test data are used to accurately represent Bauschinger effect. The effectiveness of the model is demonstrated by comparison of numerical and experimental springback results for a DP600 straight U-channel test

  5. Virtual-reality displaying of workpiece by reverse modeling

    International Nuclear Information System (INIS)

    Wu Huimin; Zhang Li; Chen Zhiqiang; Zhao Ziran

    2006-01-01

    The authors first propose a suit of CT data processing system: virtual-reality-based testing of workpiece by Reverse Modeling. For reverse modeling module, the authors propose two solutions: integrating Medical CT Modeling software and using VTK library to develop independently. Then, the authors analyze the required functions and characteristics of CT-based Reverse Modeling module, and the key technologies for developing. For virtual-reality module, the authors study characteristics of CT data and the needs of CT users, and describe the required functions and key techniques as for virtual reality displaying module. The authors still analyze the problems and prospective of development. (authors)

  6. Microstructural changes and strain hardening effects in abrasive contacts at different relative velocities and temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Rojacz, H., E-mail: rojacz@ac2t.at [AC2T research GmbH, Viktor-Kaplan-Straße 2C, 2700 Wiener Neustadt (Austria); Mozdzen, G. [Aerospace & Advanced Composites GmbH, Viktor-Kaplan-Straße 2F, 2700 Wiener Neustadt (Austria); Weigel, F.; Varga, M. [AC2T research GmbH, Viktor-Kaplan-Straße 2C, 2700 Wiener Neustadt (Austria)

    2016-08-15

    Strain hardening is commonly used to reach the full potential of materials and can be beneficial in tribological contacts. 2-body abrasive wear was simulated in a scratch test, aimed at strain hardening effects in various steels. Different working conditions were examined at various temperatures and velocities. Strain hardening effects and microstructural changes were analysed with high resolution scanning electron microscopy (HRSEM), electron backscatter diffraction (EBSD), micro hardness measurements and nanoindentation. Statistical analysing was performed quantifying the influence of different parameters on microstructures. Results show a crucial influence of temperature and velocity on the strain hardening in tribological contacts. Increased velocity leads to higher deformed microstructures and higher increased surface hardness at a lower depth of the deformed zones at all materials investigated. An optimised surface hardness can be achieved knowing the influence of velocity (strain rate) and temperature for a “tailor-made” surface hardening in tribological systems aimed at increased wear resistance. - Highlights: •Hardening mechanisms and their intensity in tribological contacts are dependent on relative velocity and temperature. •Beneficial surface hardened zones are formed at certain running-in conditions; the scientific background is presented here. •Ferritic-pearlitic steels strain hardens via grain size reduction and decreasing interlamellar distances in pearlite. •Austenitic steels show excellent surface hardening (120% hardness increase) by twinning and martensitic transformation. •Ferritic steels with hard phases harden in the ferrite phase as per Hall-Petch equation and degree of deformation.

  7. Microstructural changes and strain hardening effects in abrasive contacts at different relative velocities and temperatures

    International Nuclear Information System (INIS)

    Rojacz, H.; Mozdzen, G.; Weigel, F.; Varga, M.

    2016-01-01

    Strain hardening is commonly used to reach the full potential of materials and can be beneficial in tribological contacts. 2-body abrasive wear was simulated in a scratch test, aimed at strain hardening effects in various steels. Different working conditions were examined at various temperatures and velocities. Strain hardening effects and microstructural changes were analysed with high resolution scanning electron microscopy (HRSEM), electron backscatter diffraction (EBSD), micro hardness measurements and nanoindentation. Statistical analysing was performed quantifying the influence of different parameters on microstructures. Results show a crucial influence of temperature and velocity on the strain hardening in tribological contacts. Increased velocity leads to higher deformed microstructures and higher increased surface hardness at a lower depth of the deformed zones at all materials investigated. An optimised surface hardness can be achieved knowing the influence of velocity (strain rate) and temperature for a “tailor-made” surface hardening in tribological systems aimed at increased wear resistance. - Highlights: •Hardening mechanisms and their intensity in tribological contacts are dependent on relative velocity and temperature. •Beneficial surface hardened zones are formed at certain running-in conditions; the scientific background is presented here. •Ferritic-pearlitic steels strain hardens via grain size reduction and decreasing interlamellar distances in pearlite. •Austenitic steels show excellent surface hardening (120% hardness increase) by twinning and martensitic transformation. •Ferritic steels with hard phases harden in the ferrite phase as per Hall-Petch equation and degree of deformation.

  8. Simulation of Grasping Prismatic Workpieces by a Pneumatically Driven 3-Finger Robotic Gripper

    Directory of Open Access Journals (Sweden)

    Calin-Octavian Miclosina

    2017-12-01

    Full Text Available The paper presents the 3D model of a robotic gripper and a way to determine the value of prehension force by using the SolidWorks software. A set of prismatic workpieces is considered, the contact force finger-workpiece being determined in SolidWorks Motion module for the most disadvantageous case - the heaviest workpiece, as well as von Mises stress that occurs in fingers gripper.

  9. NEW APPROACH FOR TECHNOLOGY OF VOLUMETRIC – SUPERFICIAL HARDENING OF GEAR DETAILS OF THE BACK AXLE OF MOBILE MACHINES

    Directory of Open Access Journals (Sweden)

    A. I. Mihluk

    2010-01-01

    Full Text Available The new approach for technology of volumetric – superficial hardening of gear details of the back axle made of steel lowered harden ability is offered. This approach consisting in formation of intense – hardened condition on all surface of a detail.

  10. Work hardening behavior study of structural alloys for cryogenic applications

    International Nuclear Information System (INIS)

    Chu, D.; Morris, J.W. Jr.

    1992-01-01

    Previous investigation on aluminum-lithium alloys have indicated different dependencies of the work hardening behavior on temperature. This variation in temperature dependence is attributed to differences in microstructure rather than composition. An understanding of the microstructural effect on the observed thermal dependency is important as it may allow the tailoring of deformation properties through mechanical processing. Work hardening analyses on other aluminum alloys and a number of structural steels have been performed to better elucidate the role played by microstructure in determining the work hardening behavior. In the paper correlations between the differences in mechanical behavior and the various microstructures observed are presented

  11. Numerical simulations of progressive hardening by using ABAQUS FEA software

    Directory of Open Access Journals (Sweden)

    Domański Tomasz

    2018-01-01

    Full Text Available The paper concerns numerical simulations of progressive hardening include phase transformations in solid state of steel. Abaqus FEA software is used for numerical analysis of temperature field and phase transformations. Numerical subroutines, written in fortran programming language are used in computer simulations where models of the distribution of movable heat source, kinetics of phase transformations in solid state as well as thermal and structural strain are implemented. Model for evaluation of fractions of phases and their kinetics is based on continuous heating diagram and continuous cooling diagram. The numerical analysis of thermal fields, phase fractions and strain associated progressive hardening of elements made of steel were done.

  12. A study of process parameters on workpiece anisotropy in the laser engineered net shaping (LENSTM) process

    Science.gov (United States)

    Chandra, Shubham; Rao, Balkrishna C.

    2017-06-01

    The process of laser engineered net shaping (LENSTM) is an additive manufacturing technique that employs the coaxial flow of metallic powders with a high-power laser to form a melt pool and the subsequent deposition of the specimen on a substrate. Although research done over the past decade on the LENSTM processing of alloys of steel, titanium, nickel and other metallic materials typically reports superior mechanical properties in as-deposited specimens, when compared to the bulk material, there is anisotropy in the mechanical properties of the melt deposit. The current study involves the development of a numerical model of the LENSTM process, using the principles of computational fluid dynamics (CFD), and the subsequent prediction of the volume fraction of equiaxed grains to predict process parameters required for the deposition of workpieces with isotropy in their properties. The numerical simulation is carried out on ANSYS-Fluent, whose data on thermal gradient are used to determine the volume fraction of the equiaxed grains present in the deposited specimen. This study has been validated against earlier efforts on the experimental studies of LENSTM for alloys of nickel. Besides being applicable to the wider family of metals and alloys, the results of this study will also facilitate effective process design to improve both product quality and productivity.

  13. Hardening Azure applications

    CERN Document Server

    Gaurav, Suraj

    2015-01-01

    Learn what it takes to build large scale, mission critical applications -hardened applications- on the Azure cloud platform. This 208 page book covers the techniques and engineering principles that every architect and developer needs to know to harden their Azure/.NET applications to ensure maximum reliability and high availability when deployed at scale. While the techniques are implemented in .NET and optimized for Azure, the principles here will also be valuable for users of other cloud-based development platforms. Applications come in a variety of forms, from simple apps that can be bui

  14. Radiation hardenable coating mixture

    International Nuclear Information System (INIS)

    Howard, D.D.

    1977-01-01

    This invention relates to coatings that harden under radiation and to their compositions. Specifically, this invention concerns unsaturated urethane resins polymerisable by addition and to compositions, hardening under the effect of radiation, containing these resins. These resins feature the presence of at least one unsaturated ethylenic terminal group of structure CH 2 =C and containing the product of the reaction of an organic isocyanate compound with at least two isocyanate groups and one polyester polyol with at least two hydroxyl groups, and one unsaturated monomer compound polymerisable by addition having a single active hydrogen group reacting with the isocyanate [fr

  15. Stress-Corrosion Cracking in Martensitic PH Stainless Steels

    Science.gov (United States)

    Humphries, T.; Nelson, E.

    1984-01-01

    Precipitation-hardening alloys evaluated in marine environment tests. Report describes marine-environment stress-corrosion cracking (SCC) tests of three martensitic precipitation hardening (PH) stainless-steel alloys.

  16. Concrete, hardened: Self desiccation

    DEFF Research Database (Denmark)

    Hansen, Ernst Jan De Place; Hansen, Kurt Kielsgaard; Persson, Bertil

    1999-01-01

    The test method covers the determination of internal relative humidity (RH) in hardened concrete and cement mortar using RH instruments. The determination of RH is done on crushed samples of concrete or cement motar. This test method is only for measuring equipment which gives off or takes up...

  17. Influence of Microstructure and Process Conditions on Simultaneous Low-Temperature Surface Hardening and Bulk Precipitation Hardening of Nanoflex®

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.

    2015-01-01

    Precipitation hardening martensitic stainless steel Nanoflex was low-temperature nitrided or nitrocarburized. In these treatments, simultaneous hardening of the bulk, by precipitation hardening, and the surface by dissolving nitrogen/carbon can be obtained because the treatment temperatures...... and times for these essentially different hardening mechanisms are compatible. The effect of the processing history of the steel on the nitrided/nitrocarburized case was investigated by varying the amounts of austenite and martensite through variation of the degree of plastic deformation by tensile strain...... consisting of martensite results in the deepest nitrided case, while a shallow case develops on a microstructure consisting of austenite. For an initial microstructure consisting of both martensite and austenite a non-uniform case depth is achieved. Simultaneous bulk and surface hardening is only possible...

  18. On choice of tempered steels

    International Nuclear Information System (INIS)

    Govorov, A.A.; Pan'shin, I.F.; Rakhmanov, V.I.

    1978-01-01

    For the purpose of developing a graphical method for choosing structural steels, a change in the propagation work of a crack and in the critical temperature of brittleness of 40, 40Kh, 40KhN, and 40KhNM steels, was examined depending on the hardness after hardening and tempering. A diagram enabling to choose the grade of steel for making an article of known dimensions according to the preset values of its mechanical properties has been plotted. The developed selection scheme takes into account the hardenability of steels and the influence of the hardness after thermal treatment on the cold-shortness of steel

  19. A simulation-based study on the influence of beam hardening in X-ray computed tomography for dimensional metrology.

    Science.gov (United States)

    Lifton, Joseph J; Malcolm, Andrew A; McBride, John W

    2015-01-01

    X-ray computed tomography (CT) is a radiographic scanning technique for visualising cross-sectional images of an object non-destructively. From these cross-sectional images it is possible to evaluate internal dimensional features of a workpiece which may otherwise be inaccessible to tactile and optical instruments. Beam hardening is a physical process that degrades the quality of CT images and has previously been suggested to influence dimensional measurements. Using a validated simulation tool, the influence of spectrum pre-filtration and beam hardening correction are evaluated for internal and external dimensional measurements. Beam hardening is shown to influence internal and external dimensions in opposition, and to have a greater influence on outer dimensions compared to inner dimensions. The results suggest the combination of spectrum pre-filtration and a local gradient-based surface determination method are able to greatly reduce the influence of beam hardening in X-ray CT for dimensional metrology.

  20. Account of low temperature hardening in calculation of permissible stresses

    International Nuclear Information System (INIS)

    Novikov, N.V.; Ul'yanenko, A.P.; Gorodyskij, N.I.

    1980-01-01

    Suggested is a calculation scheme of permissible stresses with the account of temperature hardening for steels and alloys, the dependences of strength, plasticity and rupture work of which on cooling temperature do not have threshold changes in a wide range of low temperatures (from 300 to 4.2 K). Application of the suggested scheme is considered on the example of 12Kh18N10T austenitic chromium-nickel steel

  1. Studies of lubricants and punch design in punching of stainless steel

    DEFF Research Database (Denmark)

    Olsson, David Dam; Bay, Niels; Andreasen, Jan Lasson

    2004-01-01

    Environmentally hazardous lubricants such as chlorinated paraffin oils are often applied in punching and blanking operations especially involving stainless steel workpiece materials. This is due to the fact that punching and blanking are among the tribologically most difficult forming operations...

  2. Numerical and experimental comparison of plastic work-hardening rules

    International Nuclear Information System (INIS)

    Haisler, W.E.

    1977-01-01

    The purpose of this paper is to describe recent numerical and experimental correlation studies of several plastic work-hardening rules. The mechanical sublayer model and the combined kinematic-isotropic hardening rules are examined and the numerical results for several structural geometries are compared to experimental results. Both monotonic and cyclic loads are considered. The governing incremental plasticity relations are developed for both work-hardening models. The combined kinematic-isotropic hardening model is developed in terms of a ratio γ which controls the relative contribution of kinematic hardening (yield surface translation) and isotropic hardening (yield surface expansion). In addition to making use of a uniaxial stress-strain curve as input data, the model allows for the input of a yield surface size vs. uniaxial plastic strain curve obtained from a cyclic uniaxial reverse loading test. The mechanical sublayer model is developed in general form and a new method for determining the sublayer parameters (stress weighting factors and yield stresses) is presented. It is demonstrated that former procedures used to obtain the sublayer parameters are inconsistent for multiaxial loading. Numerical and experimental results are presented for a cylinder, circular plate with punch, and a steel pressure vessel. The numerical results are obtained with the computer program AGGIE I. The comparison study indicates that reasonable agreement is obtained with both hardening models; the choice depending upon whether the loading is monotonic or cyclic

  3. Process design of press hardening with gradient material property influence

    International Nuclear Information System (INIS)

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-01-01

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  4. RHOBOT: Radiation hardened robotics

    Energy Technology Data Exchange (ETDEWEB)

    Bennett, P.C.; Posey, L.D. [Sandia National Labs., Albuquerque, NM (United States)

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  5. RHOBOT: Radiation hardened robotics

    International Nuclear Information System (INIS)

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program

  6. Grind hardening process

    CERN Document Server

    Salonitis, Konstantinos

    2015-01-01

    This book presents the grind-hardening process and the main studies published since it was introduced in 1990s.  The modelling of the various aspects of the process, such as the process forces, temperature profile developed, hardness profiles, residual stresses etc. are described in detail. The book is of interest to the research community working with mathematical modeling and optimization of manufacturing processes.

  7. Radiation hardening coating material

    International Nuclear Information System (INIS)

    McDonald, W.H.; Prucnal, P.J.; DeMajistre, Robert.

    1977-01-01

    This invention concerns a radiation hardening coating material. First a resin is prepared by reaction of bisphenol diglycidylic ether with acrylic or methacrylic acids. Then the reactive solvent is prepared by reaction of acrylic or methacrylic acids with epichlorhydrine or epibromhydrine. Then a solution consisting of the resin dissolved in the reactive solvent is prepared. A substrate (wood, paper, polyesters, polyamines etc.) is coated with this composition and exposed to ionizing radiations (electron beams) or ultraviolet radiations [fr

  8. The Influence Study of Ultrasonic honing parameters to workpiece surface temperature

    Directory of Open Access Journals (Sweden)

    Zhang Xiaoqiang

    2016-01-01

    Full Text Available Ultrasonic vibration honing(UVH, a machine technology, has a lot of advantages. Lower grinding temperature is a significant character and is beneficial for both processing and workpiece surface. But the high temperature caused by big honing pressure becomes the main factor to produce workpiece heat damage in grinding zone. In various honing parameter combinations, the showing effect is different. Based on the thermodynamics classical theory, established the heat transfer equation for grinding zone, simplified the model and obtained the two-dimenssion temperature field expression for workpiece, then simulated the temperature changing trend in a variety of conditions. It is shown that themain temp is in a range of 700K to 1200K. In addition, the variation is huge for every parameter. The study provides a theoretical basis for deeply seeking reasonable machining parameter and obtaining better workpiece quality.

  9. Formulating the strength factor α for improved predictability of radiation hardening

    Energy Technology Data Exchange (ETDEWEB)

    Tan, L., E-mail: tanl@ornl.gov; Busby, J.T.

    2015-10-15

    Analytical equations were developed to calculate the strength factors of precipitates, Frank loops, and cavities in austenitic alloys, which strongly depend on barrier type, size, geometry and density, as well as temperature. Calculated strength factors were successfully used to estimate radiation hardening using the broadly employed dispersed barrier-hardening model, leading to good agreement with experimentally measured hardening in neutron-irradiated type 304 and 316 stainless steel variants. The formulated strength factor provides a route for more reliable hardening predictions and can be easily incorporated into component simulations and design.

  10. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  11. DEVELOPMENT AND RESEARCH OF ULTRASONIC OSCILLATORY SYSTEM FOR HARDENING OF SPRING PLATE BILLETS

    Directory of Open Access Journals (Sweden)

    V. A. Tomilo

    2015-01-01

    Full Text Available Various schemes of ultrasonic oscillatory system are developed: with a «force nonsensitive» support, with a «force sensitive» support, with the deforming steel balls in bulk. Results of the ultrasonic treatment showed that hardening of a surface of the samples took place when the vibration amplitude of a radiator exceeds a certain level. The level of hardening increases with increase in amplitude of fluctuations of a radiator. Higher level of hardening is registered when the surface is treated by steel balls.

  12. 76 FR 49726 - Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Sheet and Strip in...

    Science.gov (United States)

    2011-08-11

    ... martensitic precipitation-hardenable stainless steel, and (12) three specialty stainless steels typically used...\\ ``Gilphy 36'' is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is...-831] Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Sheet and Strip in...

  13. Development and evaluation of a workpiece temperature analyzer for industrial furnaces

    Energy Technology Data Exchange (ETDEWEB)

    1990-05-01

    An instrument capable of measuring the bulk temperature of a workpiece while it is being heated could have a variety of applications. If such an instrument were reasonably priced, it would have a tremendous impact upon national energy usage. The Department of Energy has realized the importance of this type of instrument and has sponsored three concurrent programs to evaluate three different technologies for this type of instrument. In one of these programs, Surface Combustion is the prime contractor to develop a pulsed laser, polarizing interferometer based sensor to be used as a workpiece temperature analyzer (WPTA). The overall goal of the program is to develop a workpiece temperature analyzer for industrial furnaces to significantly improve product quality, productivity and energy efficiency. The workpiece temperature analyzer concept in this program uses a pulsed laser polarizing interferometer (PLPI) for measuring sound velocity through a workpiece. This type of instrument has a high resolution and could detect surface motion of as small as 10 picometer. The sound velocity measurement can be converted to an average workpiece temperature through a mathematical equation programmed into the microprocessor used for control. 76 refs., 12 figs., 14 tabs.

  14. Determination of the strain hardening rate of metals and alloys by X ray diffraction

    International Nuclear Information System (INIS)

    Cadalbert, Robert

    1977-01-01

    This report for engineering graduation is based on the study of X ray diffraction line profile which varies with the plastic strain rate of the metal. After some generalities of strain hardening (consequence of a plastic deformation on the structure of a polycrystalline metal, means to study a strain hardened structure, use of X ray diffraction to analyse the strain hardened crystalline structure), the author reports the strain hardening rate measurement by using X ray diffraction. Several aspects are addressed: principles, experimental technique, apparatus, automation and programming of the measurement cycle, method sensitivity and precision. In the next part, the author reports applications: measurement of the strain hardening rate in different materials (tubes with hexagonal profile, cylindrical tubes in austenitic steel), and study of the evolution of strain hardening with temperature [fr

  15. Practical aspects of systems hardening

    International Nuclear Information System (INIS)

    Shepherd, W.J.

    1989-01-01

    Applications of hardening technology in a practical system require a balance between the factors governing affordability, producibility, and survivability of the finished design. Without careful consideration of the top-level system operating constraints, a design engineer may find himself with a survivable but overweight, unproductive, expensive design. This paper explores some lessons learned in applying hardening techniques to several laser communications programs and is intended as an introductory guide to novice designers faced with the task of hardening a space system

  16. Influence of anisotropic hardening on longitudinal welding strains and stresses

    International Nuclear Information System (INIS)

    Gatovskij, K.M.; Revutskij, M.N.

    1981-01-01

    The algorithm and program for estimation of longitudinal welding strains and stresses with account of hardening and Bauschinger effect, which expand the possibilities of more complete description of stress change during thermodeformation welding cycles at bead surfacing on plate made of the 06Kh18N9T steel and AMg61 alloy. It is shown that for metals, deformation curves which are characterized by considerable yield moduli (Esub(T)/E>=0.05) hardening effect is considerable and its account leads to the decrease of stress level in the heataffected zone (down to 20%) [ru

  17. Nuclear effects hardened shelters

    International Nuclear Information System (INIS)

    Lindke, P.

    1990-01-01

    This paper reports on the Houston Fearless 76 Government Projects Group that has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8 foot by 8 foot x 22 foot nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Compartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters

  18. Motion characteristic between die and workpiece in spline rolling process with round dies

    Directory of Open Access Journals (Sweden)

    Da-Wei Zhang

    2016-06-01

    Full Text Available In the spline rolling process with round dies, additional kinematic compensation is an essential mechanism for improving the division of teeth and pitch accuracy as well as surface quality. The motion characteristic between the die and workpiece under varied center distance in the spline rolling process was investigated. Mathematical models of the instantaneous center of rotation, transmission ratio, and centrodes in the rolling process were established. The models were used to analyze the rolling process of the involute spline with circular dedendum, and the results indicated that (1 with the reduction in the center distance, the instantaneous center moves toward workpiece, and the transmission ratio increases at first and then decreases; (2 the variations in the instantaneous center and transmission ratio are discontinuous, presenting an interruption when the involute flank begins to be formed; (3 the change in transmission ratio at the forming stage of the workpiece with the involute flank can be negligible; and (4 the centrode of the workpiece is an Archimedes line whose polar radius reduces, and the centrode of the rolling die is similar to Archimedes line when the workpiece is with the involute flank.

  19. Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining

    Directory of Open Access Journals (Sweden)

    SHAHID MEHMOOD

    2017-10-01

    Full Text Available EDMed (Electric Discharge Machined surfaces are unique in their appearance and metallurgical characteristics, which depend on different parameter such as electric parameters, flushing method, and dielectric type. Conventionally, in static workpiece method the EDM (Electric Discharge Machining is performed by submerging both of the tool and workpiece in dielectric liquid and side flushing is provided by impinging pressurized dielectric liquid into the gap. Another flushing method has been investigated in this study, in which, instead of side flushing the rotation motion is provided to the workpiece. Surface characteristics for both flushing methods are determined and compared in this study. The investigated surface characteristics are: surface roughness, crater size, surface morphology, white layer thickness and composition. These investigations are performed using optical and SEM (Scanning Electron Microscope. Statistical confidence limits are determined for scattered data of surface roughness. It is found that the white layer thickness and surface roughness are directly proportional to discharge current for both flushing methods. The comparison has shown that the side flushing of statics workpiece gives thicker white layer and lower surface finish as compared to the flushing caused by the rotation of workpiece

  20. Comparative study of white layer characteristics for static and rotating workpiece during electric discharge machining

    International Nuclear Information System (INIS)

    Mehmood, S.; Shah, M.; Anjum, N.A.

    2017-01-01

    EDMed (Electric Discharge Machined) surfaces are unique in their appearance and metallurgical characteristics, which depend on different parameter such as electric parameters, flushing method, and dielectric type. Conventionally, in static workpiece method the EDM (Electric Discharge Machining) is performed by submerging both of the tool and workpiece in dielectric liquid and side flushing is provided by impinging pressurized dielectric liquid into the gap. Another flushing method has been investigated in this study, in which, instead of side flushing the rotation motion is provided to the workpiece. Surface characteristics for both flushing methods are determined and compared in this study. The investigated surface characteristics are: surface roughness, crater size, surface morphology, white layer thickness and composition. These investigations are performed using optical and SEM (Scanning Electron Microscope). Statistical confidence limits are determined for scattered data of surface roughness. It is found that the white layer thickness and surface roughness are directly proportional to discharge current for both flushing methods. The comparison has shown that the side flushing of statics workpiece gives thicker white layer and lower surface finish as compared to the flushing caused by the rotation of workpiece. (author)

  1. Effects of heat production on the temperature pattern and stresses on frictional hardening of cylindrical components

    International Nuclear Information System (INIS)

    Maksimovich, V.M.; Kratyuk, P.B.; Babei, Yu.I.; Maksimishin, M.D.

    1992-01-01

    Metal heating occurs during pulse hardening which influences the structure, state of strain, and physicomechanical properties, which in turn affects the viability. Difficulties exists in measuring the resulting temperature distributions because of the lag in existing methods. More accurate estimates of temperature distributions may often be obtained using theoretical methods, which involve solving coupled problems in the theory of elasticity and thermal conductivity. In this work, a planar contact case in thermoelasticity is considered for frictional hardening, in which the friction disk and the workpiece are represented as an elastic plunger and the body.It is assumed that the contact normal and tangential stresses are related by Coulomb's law. Also given is a method of solving which enables the definition of the thermoelastic state with a given accuracy in the contact region for high disk speeds. 5 refs., 2 figs., 1 tab

  2. Radiation damage of the construction materials, Phase II, Microstructure and grain size effects on irradiation hardening of low carbon steel for reactor tanks; Radijaciono ostecenje konstrukcionih materijala, II faza, Uticaj velicine zrna i mikrostrukture na radijaciono otvrdnjavanje niskougljenicnih celika za reaktorske sudove

    Energy Technology Data Exchange (ETDEWEB)

    Lazarevic, Dj; Milasin, N [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Serbia and Montenegro)

    1964-05-15

    Influence of grain size on radiation damage of different steel types was investigated intensely during past few years. But the obtained data did not enable complete answer. The objective of here described experiments was to obtain new data about the influence of grain size on radiation hardening of the steel for reactor vessel fabrication. The steel was exposed to integral fast neutron flux bigger than 10{sup 19} n/cm{sup 2} and irradiation temperature less than 100 deg C. As a part of VISA-2/1 project these investigations we redone in cooperation with the CEN Saclay. Simultaneously, experimental procedures applied for obtaining samples with different grain sizes produced steels with different macrostructure. For that reason possible influence of microstructure should ne taken into account. In fact, it was found that the performance of samples depended more on microstructure than on the grain size. The most important results obtain from this experiments indicate the following: (1) samples with different grain size having ferrite-perlite structure showed the same tensile strength; (2) samples with cementite on the grain boundaries showed more intensive hardening after irradiation; (3) samples exposed to {gamma} radiation for obtaining bigger grains showed decreased hardening than samples deformed under room temperature and exposed to {alpha} radiation. Experiments were performed under 150 deg C. samples with ferrite-perlite microstructure showed further smaller increase of tensile limit and hardening. Uticaj velicine zrna na radijaciono otvrdnjavanje razlicitih tipova celika intenzivno je proucavan u toku poslednjih nekoliko godina. Medjutim, dobijeni podaci nisu omogucili da se u potpunosti odgovori na pitanje. Opisani eksperimenti imali su za cilj da pruze nove podatke o uticaju velicine zrna na radijaciono otvrdnjavanje date vrste celika za reaktorski sud, pri integralnom fluksu brzih neutrona > 10{sup 19} n/cm{sup 2} i temperaturi ozracivanja < 100 deg C. Kao

  3. Attempts to improve the fatigue characteristics of the austenitic steel X5CrNi18-10 in the temperature range of 25-600 C by mechanical boundary layer hardening; Zur Verbesserung des Ermuedungsverhaltens des austenitischen Stahls X5CrNi18-10 im Temperaturbereich 25-600 C durch mechanische Randschichtverfestigungsverfahren

    Energy Technology Data Exchange (ETDEWEB)

    Nikitin, Ivan

    2007-01-31

    Pieces of the austenitic steel X5CrNi18-10 whose boundary layers had been hardened by different methods were investigated with a view to their fatigue deformation characteristics in the temperature range of 25-600 degC. Parallel to this, microstructural and X-ray analyses provided deeper understanding of fatigue deformation. The microstructure was characterized, among others, by TEM. Boundary layers were solidified by rolling, by a combination of mechanical and thermal processes, by high-temperature rolling, and by laser shock solidification. The analyses focused on microstructural processes and on the intrinsic stress stability and provided important information on the fabrication of structural components with optimised life. (orig.)

  4. Evolution of stacking fault tetrahedral and work hardening effect in copper single crystals

    Science.gov (United States)

    Liu, Hai Tao; Zhu, Xiu Fu; Sun, Ya Zhou; Xie, Wen Kun

    2017-11-01

    Stacking fault tetrahedral (SFT), generated in machining of copper single crystal as one type of subsurface defects, has significant influence on the performance of workpiece. In this study, molecular dynamics (MD) simulation is used to investigate the evolution of stacking fault tetrahedral in nano-cutting of copper single crystal. The result shows that SFT is nucleated at the intersection of differently oriented stacking fault (SF) planes and SFT evolves from the preform only containing incomplete surfaces into a solid defect. The evolution of SFT contains several stress fluctuations until the complete formation. Nano-indentation simulation is then employed on the machined workpiece from nano-cutting, through which the interaction between SFT and later-formed dislocations in subsurface is studied. In the meanwhile, force-depth curves obtained from nano-indentation on pristine and machined workpieces are compared to analyze the mechanical properties. By simulation of nano-cutting and nano-indentation, it is verified that SFT is a reason of the work hardening effect.

  5. Experimental determination of the constitutive behaviour of a metastable austenitic stainless steel

    NARCIS (Netherlands)

    Post, J.; Nolles, H.; Datta, K.; Datta, K.; Geijselaers, Hubertus J.M.

    2008-01-01

    This article presents measurements to describe the constitutive behaviour of a semi-austenitic precipitation hardenable stainless steel called Sandvik Nanoflex™, during metal forming and hardening. The material is metastable, which causes strain-induced transformation during forming. Depending on

  6. Stress analysis and deformation prediction of sheet metal workpieces based on finite element simulation

    Directory of Open Access Journals (Sweden)

    Ren Penghao

    2017-01-01

    Full Text Available After aluminum alloy sheet metal parts machining, the residual stress release will cause a large deformation. To solve this problem, this paper takes a aluminum alloy sheet aerospace workpiece as an example, establishes the theoretical model of elastic deformation and the finite element model, and places quantitative initial stress in each element of machining area, analyses stress release simulation and deformation. Through different initial stress release simulative analysis of deformation of the workpiece, a linear relationship between initial stress and deformation is found; Through simulative analysis of coupling direction-stress release, the superposing relationship between the deformation caused by coupling direction-stress and the deformation caused by single direction stress is found. The research results provide important theoretical support for the stress threshold setting and deformation controlling of the workpieces in the production practice.

  7. Clinical measuring system for the form and position errors of circular workpieces using optical fiber sensors

    Science.gov (United States)

    Tan, Jiubin; Qiang, Xifu; Ding, Xuemei

    1991-08-01

    Optical sensors have two notable advantages in modern precision measurement. One is that they can be used in nondestructive measurement because the sensors need not touch the surfaces of workpieces in measuring. The other one is that they can strongly resist electromagnetic interferences, vibrations, and noises, so they are suitable to be used in machining sites. But the drift of light intensity and the changing of the reflection coefficient at different measuring positions of a workpiece may have great influence on measured results. To solve the problem, a spectroscopic differential characteristic compensating method is put forward. The method can be used effectively not only in compensating the measuring errors resulted from the drift of light intensity but also in eliminating the influence to measured results caused by the changing of the reflection coefficient. Also, the article analyzes the possibility of and the means of separating data errors of a clinical measuring system for form and position errors of circular workpieces.

  8. Model-based chatter stability prediction and detection for the turning of a flexible workpiece

    Science.gov (United States)

    Lu, Kaibo; Lian, Zisheng; Gu, Fengshou; Liu, Hunju

    2018-02-01

    Machining long slender workpieces still presents a technical challenge on the shop floor due to their low stiffness and damping. Regenerative chatter is a major hindrance in machining processes, reducing the geometric accuracies and dynamic stability of the cutting system. This study has been motivated by the fact that chatter occurrence is generally in relation to the cutting position in straight turning of slender workpieces, which has seldom been investigated comprehensively in literature. In the present paper, a predictive chatter model of turning a tailstock supported slender workpiece considering the cutting position change during machining is explored. Based on linear stability analysis and stiffness distribution at different cutting positions along the workpiece, the effect of the cutting tool movement along the length of the workpiece on chatter stability is studied. As a result, an entire stability chart for a single cutting pass is constructed. Through this stability chart the critical cutting condition and the chatter onset location along the workpiece in a turning operation can be estimated. The difference between the predicted tool locations and the experimental results was within 9% at high speed cutting. Also, on the basis of the predictive model the dynamic behavior during chatter that when chatter arises at some cutting location it will continue for a period of time until another specified location is arrived at, can be inferred. The experimental observation is in good agreement with the theoretical inference. In chatter detection respect, besides the delay strategy and overlap processing technique, a relative threshold algorithm is proposed to detect chatter by comparing the spectrum and variance of the acquired acceleration signals with the reference saved during stable cutting. The chatter monitoring method has shown reliability for various machining conditions.

  9. Influence of Workpiece Surface Topography on the Mechanisms of Liquid Lubrication in Strip Drawing

    DEFF Research Database (Denmark)

    Shimizu, I; Andreasen, Jan Lasson; Bech, Jakob Ilsted

    2001-01-01

    The workpiece surface topography is an important factor controlling the mechanisms of lubrication in metal forming processes. In the present work, the microscopic lubrication mechanisms induced by lubricant trapped in pockets of the surface in strip drawing are studied. The experiments are perfor......The workpiece surface topography is an important factor controlling the mechanisms of lubrication in metal forming processes. In the present work, the microscopic lubrication mechanisms induced by lubricant trapped in pockets of the surface in strip drawing are studied. The experiments...

  10. Diagnostics of flexible workpiece using acoustic emission, acceleration and eddy current sensors in milling operation

    Science.gov (United States)

    Filippov, A. V.; Tarasov, S. Yu.; Filippova, E. O.; Chazov, P. A.; Shamarin, N. N.; Podgornykh, O. A.

    2016-11-01

    Monitoring of the edge clamped workpiece deflection during milling has been carried our using acoustic emission, accelerometer and eddy current sensors. Such a monitoring is necessary in precision machining of vital parts used in air-space engineering where a majority of them made by milling. The applicability of the AE, accelerometers and eddy current sensors has been discussed together with the analysis of measurement errors. The appropriate sensor installation diagram has been proposed for measuring the workpiece elastic deflection exerted by the cutting force.

  11. Heat Flow In Cylindrical Bodies During Laser Surface Transformation Hardening

    Science.gov (United States)

    Sandven, Ole A.

    1980-01-01

    A mathematical model for the transient heat flow in cylindrical specimens is presented. The model predicts the temperature distribution in the vicinity of a moving ring-shaped laser spot around the periphery of the outer surface of a cylinder, or the inner surface of a hollow cylinder. It can be used to predict the depth of case in laser surface transformation hardening. The validity of the model is tested against experimental results obtained on SAE 4140 steel.

  12. Significance of rate of work hardening in tempered martensite embrittlement

    International Nuclear Information System (INIS)

    Pietikainen, J.

    1995-01-01

    The main explanations for tempered martensite embrittlement are based on the effects of impurities and cementite precipitation on the prior austenite grain boundaries. There are some studies where the rate of work hardening is proposed as a potential reason for the brittleness. One steel was studied by means of a specially developed precision torsional testing device. The test steel had a high Si and Ni content so ε carbide and Fe 3 C appear in quite different tempering temperature ranges. The M S temperature is low enough so that self tempering does not occur. With the testing device it was possible to obtain the true stress - true strain curves to very high deformations. The minimum toughness was always associated with the minimum of rate of work hardening. The change of deformed steel volume before the loss of mechanical stability is proposed as at least one reason for tempered martensite embrittlement. The reasons for the minimum of the rate of work hardening are considered. (orig.)

  13. HARDENING OF CRANE RAILS BY PLASMA DISCRETE-TIME SURFACE TREATMENT

    Directory of Open Access Journals (Sweden)

    S. S. Samotugin

    2017-01-01

    Full Text Available Crane wheels and rails are subjected to intensive wear in the process of operation. Therefore, improvement of these components’ performance can be considered a task of high importance. A promising direction in this regard is surface treatment by highly concentrated energy flows such as laser beams or plasma jets. This thesis suggests that the use of gradient plasma surface treatment can improve the performance of crane rails. A research was conducted, according to which hardened zones were deposited on crane rails under different treatment modes. Microhardness was measured both at the surface and in depth using custom-made microsections. The article includes the results of study of plasma surface hardening effects on wear resistance of crane rails. Change of plasma surface treatment parameters (current, plasma torch movement speed, argon gas flow rate allows for desired steel hardness and structure, while the choice of optimal location for hardened zones makes it possible to significantly improve wear resistance and crack resistance. As a result of plasma surface hardening, the fine-grained martensite structure is obtained with mainly lamellar morphology and higher hardness rate compared toinduction hardening or overlaying. Wear test of carbon steels revealed that plasma surfacing reduces abrasive wear rate compared to the irinitial state by 2 to 3 times. Enough sharp boundary between hardened and non-hardened portions has a positive effect on the performance of parts under dynamic loads, contributing to the inhibition of cracks during the transition from solid to a soft metal. For carbon and low alloy rail steels, the properties achieved by plasma surface hardening can effectively replace induction hardening or overlaying.The mode range for plasma surface treatment that allow sobtaining a surface layer with certain operating properties has been determined.

  14. Work hardening and mechanical equation of state in some metals in monotonic loading

    International Nuclear Information System (INIS)

    Wire, G.L.; Ellis, F.V.; Li, C.Y.

    The work hardening coefficients of Type 316 stainless steel, niobium, and 1100 aluminum alloy are measured in tensile tests. It is demonstrated experimentally that in the measured stress, plastic strain rate, and temperature range the work hardening coefficient depends only on stress and plastic strain rate. The significance of the experimental results is discussed in terms of the concept of the mechanical equation of state for plastic deformation. 13 figures

  15. Comparison of single and consecutive dual frequency induction surface hardening of gear wheels

    Science.gov (United States)

    Barglik, J.; Ducki, K.; Kukla, D.; Mizera, J.; Mrówka-Nowotnik, G.; Sieniawski, J.; Smalcerz, A.

    2018-05-01

    Mathematical modelling of single and consecutive dual - frequency induction surface hardening systems are presented and compared. The both models are solved by the 3D FEM-based professional software supported by a number of own numerical procedures. The methodology is illustrated with some examples of surface induction hardening of a gear wheel made of steel 41Cr4. The computations are in a good accordance with experiments provided on the laboratory stand.

  16. Parameter study of temperature distribution in a work-piece during dry hyperbaric GTA-welding

    International Nuclear Information System (INIS)

    Fulfs, H.

    1989-01-01

    In a sensitivity study the influence of initial and boundary welding parameters upon the spatial and temporal temperature distribution in a work-piece during dry hyperbaric GTA-welding is investigated. It will be shown that at constant arc current a variation of pressure (1-60 bar), arc length (3-10 mm), welding speed (1-2.5 mm/s) or the initial temperature (20-200deg C) of the work-piece to some extend significantly influences the size of melt and heat affected zone as well as the maximum temperature and cooling behaviour of the work-piece; compared to this no mentionable effects of shielding gas temperature (20-300deg C) or flow rate (10-500 dm N 3 /min) on the thermal condition of the work-piece can be recognized. The discovered relationships have been approximated by simple correlations, which can be used for parameter optimization and process control. (orig.) With 33 figs., 4 tabs [de

  17. Abnormal Condition Monitoring of Workpieces Based on RFID for Wisdom Manufacturing Workshops

    Directory of Open Access Journals (Sweden)

    Cunji Zhang

    2015-12-01

    Full Text Available Radio Frequency Identification (RFID technology has been widely used in many fields. However, previous studies have mainly focused on product life cycle tracking, and there are few studies on real-time status monitoring of workpieces in manufacturing workshops. In this paper, a wisdom manufacturing model is introduced, a sensing-aware environment for a wisdom manufacturing workshop is constructed, and RFID event models are defined. A synthetic data cleaning method is applied to clean the raw RFID data. The Complex Event Processing (CEP technology is adopted to monitor abnormal conditions of workpieces in real time. The RFID data cleaning method and data mining technology are examined by simulation and physical experiments. The results show that the synthetic data cleaning method preprocesses data well. The CEP based on the Rifidi® Edge Server technology completed abnormal condition monitoring of workpieces in real time. This paper reveals the importance of RFID spatial and temporal data analysis in real-time status monitoring of workpieces in wisdom manufacturing workshops.

  18. Abnormal Condition Monitoring of Workpieces Based on RFID for Wisdom Manufacturing Workshops

    Science.gov (United States)

    Zhang, Cunji; Yao, Xifan; Zhang, Jianming

    2015-01-01

    Radio Frequency Identification (RFID) technology has been widely used in many fields. However, previous studies have mainly focused on product life cycle tracking, and there are few studies on real-time status monitoring of workpieces in manufacturing workshops. In this paper, a wisdom manufacturing model is introduced, a sensing-aware environment for a wisdom manufacturing workshop is constructed, and RFID event models are defined. A synthetic data cleaning method is applied to clean the raw RFID data. The Complex Event Processing (CEP) technology is adopted to monitor abnormal conditions of workpieces in real time. The RFID data cleaning method and data mining technology are examined by simulation and physical experiments. The results show that the synthetic data cleaning method preprocesses data well. The CEP based on the Rifidi® Edge Server technology completed abnormal condition monitoring of workpieces in real time. This paper reveals the importance of RFID spatial and temporal data analysis in real-time status monitoring of workpieces in wisdom manufacturing workshops. PMID:26633418

  19. Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Celik, Yahya Hisman; Yildiz, Hakan

    2016-01-01

    The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

  20. Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Yahya Hisman; Yildiz, Hakan [Batman Univ. (Turkey). Dept. of Mechanical Engineering; Oezek, Cebeli [Firat Univ., Elazig (Turkey)

    2016-08-01

    The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

  1. Orowan strengthening and forest hardening superposition examined by dislocation dynamics simulations

    International Nuclear Information System (INIS)

    Queyreau, Sylvain; Monnet, Ghiath; Devincre, Benoit

    2010-01-01

    Rule of mixtures are an essential feature of the modeling of plastic deformation in complex materials in which more than one strain-hardening mechanism is involved. In this work, use is made of dislocation dynamics simulations to characterize the individual and the superposed contributions of two major mechanisms of crystal plasticity, i.e. Orowan strengthening and forest hardening. Based on a formal description of each hardening mechanism, evidence is presented to show that a quadratic rule of mixtures has the ability to predict quantitatively the flow stress of complex materials such as reactor pressure vessel steel.

  2. The capability of pulsed laser radiation for cutting band saws hardening

    Directory of Open Access Journals (Sweden)

    Marinin Evgeny

    2017-01-01

    Full Text Available The article deals with the possibilities of pulsed laser radiation for hardening the band saws. The regimes of pulsed laser hardening the band saws of 1 mm thick made of tool steel 9CrV are grounded theoretically and experimentally tested. Selected and justified modes of treatment harden in the autohardening mode without additional heat removal. The results of the experimental research of microhardness are presented and formed as a result of processing of the microstructure. Selected modes increase the microhardness of the surface to 8500 MPa and form ultra highly dispersed structure in the surface layer characterized by high resistance to abrasion.

  3. Hydrogen effects in stainless steel

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1983-01-01

    The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

  4. Influence of Hardening Model on Weld Residual Stress Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Mullins, Jonathan; Gunnars, Jens (Inspecta Technology AB, Stockholm (Sweden))

    2009-06-15

    This study is the third stage of a project sponsored by the Swedish Radiation Safety Authority (SSM) to improve the weld residual stress modelling procedures currently used in Sweden. The aim of this study was to determine which material hardening model gave the best agreement with experimentally measured weld residual stress distributions. Two girth weld geometries were considered: 19mm and 65mm thick girth welds with Rin/t ratios of 10.5 and 2.8, respectively. The FE solver ABAQUS Standard v6.5 was used for analysis. As a preliminary step some improvements were made to the welding simulation procedure used in part one of the project. First, monotonic stress strain curves and a mixed isotropic/kinematic hardening model were sourced from the literature for 316 stainless steel. Second, more detailed information was obtained regarding the geometry and welding sequence for the Case 1 weld (compared with phase 1 of this project). Following the preliminary step, welding simulations were conducted using isotropic, kinematic and mixed hardening models. The isotropic hardening model gave the best overall agreement with experimental measurements; it is therefore recommended for future use in welding simulations. The mixed hardening model gave good agreement for predictions of the hoop stress but tended to under estimate the magnitude of the axial stress. It must be noted that two different sources of data were used for the isotropic and mixed models in this study and this may have contributed to the discrepancy in predictions. When defining a mixed hardening model it is difficult to delineate the relative contributions of isotropic and kinematic hardening and for the model used it may be that a greater isotropic hardening component should have been specified. The kinematic hardening model consistently underestimated the magnitude of both the axial and hoop stress and is not recommended for use. Two sensitivity studies were also conducted. In the first the effect of using a

  5. Influence of Hardening Model on Weld Residual Stress Distribution

    International Nuclear Information System (INIS)

    Mullins, Jonathan; Gunnars, Jens

    2009-06-01

    This study is the third stage of a project sponsored by the Swedish Radiation Safety Authority (SSM) to improve the weld residual stress modelling procedures currently used in Sweden. The aim of this study was to determine which material hardening model gave the best agreement with experimentally measured weld residual stress distributions. Two girth weld geometries were considered: 19mm and 65mm thick girth welds with Rin/t ratios of 10.5 and 2.8, respectively. The FE solver ABAQUS Standard v6.5 was used for analysis. As a preliminary step some improvements were made to the welding simulation procedure used in part one of the project. First, monotonic stress strain curves and a mixed isotropic/kinematic hardening model were sourced from the literature for 316 stainless steel. Second, more detailed information was obtained regarding the geometry and welding sequence for the Case 1 weld (compared with phase 1 of this project). Following the preliminary step, welding simulations were conducted using isotropic, kinematic and mixed hardening models. The isotropic hardening model gave the best overall agreement with experimental measurements; it is therefore recommended for future use in welding simulations. The mixed hardening model gave good agreement for predictions of the hoop stress but tended to under estimate the magnitude of the axial stress. It must be noted that two different sources of data were used for the isotropic and mixed models in this study and this may have contributed to the discrepancy in predictions. When defining a mixed hardening model it is difficult to delineate the relative contributions of isotropic and kinematic hardening and for the model used it may be that a greater isotropic hardening component should have been specified. The kinematic hardening model consistently underestimated the magnitude of both the axial and hoop stress and is not recommended for use. Two sensitivity studies were also conducted. In the first the effect of using a

  6. Radiation-hardenable diluents for radiation-hardenable compositions

    International Nuclear Information System (INIS)

    Schuster, K.E.; Rosenkranz, H.J.; Furh, K.; Ruedolph, H.

    1979-01-01

    Radiation-crosslinkable diluents for radiation-hardenable compositions (binders) consisting of a mixture of triacrylates of a reaction product of trimethylol propane and ethylene oxide with an average degree of ethoxylation of from 2.5 to 4 are described. The ethoxylated trimethylol propane is substantially free from trimethylol propane and has the following distribution: 4 to 5% by weight of monoethoxylation product, 14 to 16% by weight of diethoxylation product, 20 to 30% by weight of triethoxylation product, 20 to 30% by weight of tetraethoxylation product, 16 to 18% by weight of pentaethoxylation product, and 6 to 8% by weight of hexaethoxylation product. The diluents effectively reduce the viscosity of radiation-hardenable compositions and do not have any adverse effect upon their reactivity or upon the properties of the resulting hardened products

  7. Characterization of surface hardening in a nitrated chromium steel by microwave plasma type ECR (Electron Cyclotron Resonance); Caracterizacion del endurecimiento superficial del acero H-12 nitrurado con plasma de microondas tipo ECR

    Energy Technology Data Exchange (ETDEWEB)

    La O C, G de

    1996-12-31

    With this work it is demonstrated the possibility of performing the nitriding process by using a CVD-ECR source, based on the results obtained after treating several samples of AISI H-12 steel. Also, the main operating parameters (time of treatment, sample temperatures and gas mixture) are determined during nitriding of this steel with the mentioned source. Samples used before nitriding were quenched and tempered at 580 Centigrade degrees. Several experiments were done by using a pure nitrogen plasma with exposure times of the samples of 20 minutes at temperatures from 450 to 550 Centigrade degrees, and by using a N{sub 2} - H{sub 2} plasma with exposure times of the samples of 20, 30 and 40 minutes at temperatures from 350 to 550 Centigrade degrees. Metallography, microhardness, EDS and Auger analysis were done to observe changes suffered for the samples after treatment. (Author).

  8. A unified theoretical and experimental study of anisotropic hardening

    International Nuclear Information System (INIS)

    Boehler, J.P.; Raclin, J.

    1981-01-01

    The purpose of this work is to develop a consistent formulation of the constitutive relations regarding anisotropic hardening materials. Attention is focused on the appearance and the evolution of mechanical anisotropies during irreversible processes, such as plastic forming and inelastic deformation of structures. The representation theorems for anisotropic tensor functions constitute a theoretical basis, allowing to reduce arbitrariness and to obtain a unified formulation of anisotropic hardening. In this approach, a general three-dimensional constitutive law is developed for prestrained initially orthotropic materials. Introduction of the plastic behavior results in the general forms of both the flow-law and the yield criterion. The developed theory is then specialized for the case of plane stress and different modes of anisotropic hardening are analyzed. A new generalization of the Von Mises criterion is proposed, in considering a homogeneous form of order two in stress and employing the simplest combinations of the basic invariants entering the general form of the yield condition. The proposed criterion involves specific terms accounting for the initial anisotropy, the deformation induced anisotropy and correlative terms between initial and induced anisotropy. The effects of prestrainings result in both isotropic and anisotropic hardening. An adequate experimental program, consisting of uniaxial tensile tests on oriented specimens of prestrained sheet-metal, was performed, in order to determine the specific form and the evolution of the anisotropic failure criterion for soft-steel subjected to different irreversible prestrainings. (orig.)

  9. Influences of Steelmaking Slags on Hydration and Hardening of Concretes

    Science.gov (United States)

    Kirsanova, A. A.; Dildin, A. N.; Maksimov, S. P.

    2017-11-01

    It is shown that the slag of metallurgical production can be used in the construction industry as an active mineral additive for concrete. This approach allows us to solve environmental problems and reduce costs for the production of binder and concrete simultaneously. Most often slag is used in the form of a filler, an active mineral additive or as a part of a binder for artificial conglomerates. The introduction of slag allows one to notice a part of the cement, to obtain concretes that are more resistant to the impact of aggressive sulfate media. The paper shows the possibility of using recycled steel-smelting slags in the construction industry for the production of cement. An assessment was made of their effect on the hydration of the cement stone and hardening of the concrete together with the plasticizer under normal conditions. In the process of work, we used the slag of the Zlatoust Electrometallurgical Factory. Possible limitations of the content of steel-slag slag in concrete because of the possible presence of harmful impurities are shown. It is necessary to enter slag in conjunction with superplasticizers to reduce the flow of water mixing. Slags can be used as a hardening accelerator for cement concrete as they allow one to increase the degree of cement hydration and concrete strength. It is shown that slags can be used to produce fast-hardening concretes and their comparative characteristics with other active mineral additives are given.

  10. Experimental investigation on hard turning of AISI 4340 steel using cemented coated carbide insert

    Science.gov (United States)

    Pradeep Kumar, J.; Kishore, K. P.; Ranjith Kumar, M.; Saran Karthick, K. R.; Vishnu Gowtham, S.

    2018-02-01

    Hard turning is a developing technology that offers many potential advantages compared to grinding, which remains the standard finishing process for critical hardened surfaces. In this work, an attempt has been made to experimentally investigate hard turning of AISI 4340 steel under wet and dry condition using cemented coated carbide insert. Hardness of the workpiece material is tested using Brinell and Rockwell hardness testers. CNC LATHE and cemented coated carbide inserts of designation CNMG 120408 are used for conducting experimental trials. Significant cutting parameters like cutting speed, feed rate and depth of cut are considered as controllable input parameters and surface roughness (Ra), tool wear are considered as output response parameters. Design of experiments is carried out with the help of Taguchi’s L9 orthogonal array. Results of response parameters like surface roughness and tool wear under wet and dry condition are analysed. It is found that surface roughness and tool wear are higher under dry machining condition when compared to wet machining condition. Feed rate significantly influences the surface roughness followed by cutting speed. Depth of cut significantly influences the tool wear followed by cutting speed.

  11. Estimating the workpiece-backingplate heat transfer coefficient in friction stirwelding

    DEFF Research Database (Denmark)

    Larsen, Anders; Stolpe, Mathias; Hattel, Jesper Henri

    2012-01-01

    Purpose - The purpose of this paper is to determine the magnitude and spatial distribution of the heat transfer coefficient between the workpiece and the backingplate in a friction stir welding process using inverse modelling. Design/methodology/approach - The magnitude and distribution of the heat...... in an inverse modeling approach to determine the heat transfer coefficient in friction stir welding. © Emerald Group Publishing Limited....

  12. Accuracy of Setting Work-pieces on Automatic Lines with Pallet-fixtures

    Directory of Open Access Journals (Sweden)

    L. A. Kolesnikov

    2015-01-01

    Full Text Available The accuracy of positioning surfaces to be processed on automatic lines with pallet-fixtures essentially depends on the setting error of the pallet-fixtures with work-pieces in ready-to-work position.The applied methods for calculating the setting error do not give a complete picture of the possible coordinates of the point when in the pallet is displaced in different directions.The aim of the work was to determine an accuracy of the setting work-pieces on automatic lines with pallets-fixtures, using a computational and analytical method, to improve a manufacturing precision of parts.The currently used methods to calculate the setting error do not give a complete picture of the possible coordinates of the point of the pallet displacement in different directions. The paper offers a method of equivalent mechanism to determine all the variety of options for displacements in the horizontal plane with a diverse combination of angular and plane-parallel displacements.Using a four-bar linkage, as an equivalent mechanism, allows us to define a zone of the possible positions of any point of the work-piece pallet platform, as the zone bounded by the coupler curve. In case the gaps in the nodes of the two fixtures are equal the zone of possible positions of the point in the parallel displacement of the platform is determined by the circumference and at an angular displacement by the ellipse.The obtained analytical dependences allow us to determine the error at the stage of design with the certain gaps in the fixture nodes.The above method of calculation makes it possible to define a zone of the appropriate placement of the work-piece on its platform for the specified parameters of the pallet to meet conditions for ensuring the coordinate accuracy of the processed axes of holes.

  13. Stress analysis and deformation prediction of sheet metal workpieces based on finite element simulation

    OpenAIRE

    Ren Penghao; Wang Aimin; Wang Xiaolong; Zhang Yanlin

    2017-01-01

    After aluminum alloy sheet metal parts machining, the residual stress release will cause a large deformation. To solve this problem, this paper takes a aluminum alloy sheet aerospace workpiece as an example, establishes the theoretical model of elastic deformation and the finite element model, and places quantitative initial stress in each element of machining area, analyses stress release simulation and deformation. Through different initial stress release simulative analysis of deformation ...

  14. A Precise Visual Method for Narrow Butt Detection in Specular Reflection Workpiece Welding

    Directory of Open Access Journals (Sweden)

    Jinle Zeng

    2016-09-01

    Full Text Available During the complex path workpiece welding, it is important to keep the welding torch aligned with the groove center using a visual seam detection method, so that the deviation between the torch and the groove can be corrected automatically. However, when detecting the narrow butt of a specular reflection workpiece, the existing methods may fail because of the extremely small groove width and the poor imaging quality. This paper proposes a novel detection method to solve these issues. We design a uniform surface light source to get high signal-to-noise ratio images against the specular reflection effect, and a double-line laser light source is used to obtain the workpiece surface equation relative to the torch. Two light sources are switched on alternately and the camera is synchronized to capture images when each light is on; then the position and pose between the torch and the groove can be obtained nearly at the same time. Experimental results show that our method can detect the groove effectively and efficiently during the welding process. The image resolution is 12.5 μm and the processing time is less than 10 ms per frame. This indicates our method can be applied to real-time narrow butt detection during high-speed welding process.

  15. Measuring Software Test Verification for Complex Workpieces based on Virtual Gear Measuring Instrument

    Directory of Open Access Journals (Sweden)

    Yin Peili

    2017-08-01

    Full Text Available Validity and correctness test verification of the measuring software has been a thorny issue hindering the development of Gear Measuring Instrument (GMI. The main reason is that the software itself is difficult to separate from the rest of the measurement system for independent evaluation. This paper presents a Virtual Gear Measuring Instrument (VGMI to independently validate the measuring software. The triangular patch model with accurately controlled precision was taken as the virtual workpiece and a universal collision detection model was established. The whole process simulation of workpiece measurement is implemented by VGMI replacing GMI and the measuring software is tested in the proposed virtual environment. Taking involute profile measurement procedure as an example, the validity of the software is evaluated based on the simulation results; meanwhile, experiments using the same measuring software are carried out on the involute master in a GMI. The experiment results indicate a consistency of tooth profile deviation and calibration results, thus verifying the accuracy of gear measuring system which includes the measurement procedures. It is shown that the VGMI presented can be applied in the validation of measuring software, providing a new ideal platform for testing of complex workpiece-measuring software without calibrated artifacts.

  16. Modeling and Analysis of Deformation for Spiral Bevel Gear in Die Quenching Based on the Hardenability Variation

    Science.gov (United States)

    Zhang, Yingtao; Wang, Gang; Shi, Wankai; Yang, Lin; Li, Zhichao

    2017-07-01

    Spiral bevel gears are widely used to transmit energy between intersecting axes. The strength and fatigue life of the gears are improved by carburizing and quenching. A die quenching process is used to control the deformation of the gear. The deformation is determined by the variations in the hardenability for a certain die quenching process. The relationship between hardenability, phase transformation and deformation needs to be studied to minimize deformation during the adjustment of the die quenching process parameters. In this paper, material properties for 22CrMoH steel are determined by the results of Jominy tests, dilatometry experiments and static mechanical property tests. The material models were built based on testing results under the consideration of hardenability variation. An finite element analysis model was developed to couple the phase transformation and deformation history of the complete carburizing and die quenching process for the spiral bevel gears. The final microstructures in the gear were bainite for low hardenability steel and a mixture of bainite and ferrite for high hardenability steel. The largest buckling deformation at the gear bottom surface is 0.375 mm at the outer circle for the low hardenability gear and 0.091 mm at the inner circle for the high hardenability gear.

  17. Study on the Influence of the Work Hardening Models Constitutive Parameters Identification in the Springback Prediction

    International Nuclear Information System (INIS)

    Oliveira, M.C.; Menezes, L. F.; Alves, J.L.; Chaparro, B.M.

    2005-01-01

    The main goal of this work is to determine the influence of the work hardening model in the numerical prediction of springback. This study will be performed according with the specifications of the first phase of the 'Benchmark 3' of the Numisheet'2005 Conference: the 'Channel Draw'. Several work hardening constitutive models are used in order to allow a better description of the different material mechanical behavior. Two are classical pure isotropic hardening models described by a power law (Swift) or a Voce type saturation equation. Those two models were also combined with a non-linear (Lemaitre and Chaboche) kinematic hardening rule. The final one is the Teodosiu microstructural hardening model. The study is performed for two commonly used steels of the automotive industry: mild (DC06) and dual phase (DP600) steels. The mechanical characterization, as well as the constitutive parameters identification of each work hardening models, was performed by LPMTM, based on an appropriate set of experimental data such as uniaxial tensile tests, monotonic and Bauschinger simple shear tests and orthogonal strain path tests, all at various orientations with respect to the rolling direction. All the simulations were carried out with the CEMUC's home code DD3IMP (contraction of 'Deep Drawing 3-D IMPlicit code')

  18. On use of radial evanescence remain term in kinematic hardening

    International Nuclear Information System (INIS)

    Geyer, P.

    1995-01-01

    This paper presents the interest which lies in non-linear kinematic hardening rule with radial evanescence remain term as proposed for modelling multiaxial ratchetting. From analytical calculations in the case of the tension/torsion test, this ratchetting is compared with that proposed by Armstrong and Frederick. A modification is then proposed for Chaboche's elastoplastic model with two non-linear kinematic variables, by coupling the two types of hardening by means of two scalar parameters. Identification of these two parameters returns to speculate on the directions of strain in order to adjust the ratchetting to experimental observations. Using biaxial ratchetting tests on stainless steel 316 L specimens at ambient temperature, it is shown that satisfactory modelling of multiaxial ratchetting is obtained. (author). 4 refs., 5 figs

  19. Elasto-plastic hardening models adjustment to ferritic, austenitic and austenoferritic Rebar

    International Nuclear Information System (INIS)

    Hortigóna, B.; Gallardo, J.M.; Nieto-García, E.J.; López, J.A.

    2017-01-01

    The elastoplastic behaviour of steel used for structural member fabrication has received attention to facilitate a mechanical-resistant design. New Zealand and South African standards have adopted various theoretical approaches to describe such behaviour in stainless steels. With respect to the building industry, describing the tensile behaviour of steel rebar used to produce reinforced concrete structures is of interest. Differences compared with the homogenous material described in the above mentioned standards and related literatures are discussed in this paper. Specifically, the presence of ribs and the TEMPCORE® technology used to produce carbon steel rebar may alter the elastoplastic model. Carbon steel rebar is shown to fit a Hollomon model giving hardening exponent values on the order of 0.17. Austenitic stainless steel rebar behaviour is better described using a modified Rasmussen model with a free fitted exponent of 6. Duplex stainless steel shows a poor fit to any previous model. [es

  20. Plasma nitriding - an eco friendly surface hardening process

    International Nuclear Information System (INIS)

    Mukherjee, S.

    2015-01-01

    Surface hardening is a process of heating the metal such that the surface gets only hardened. This process is adopted for many components like gears, cams, and crankshafts, which desire high hardness on the outer surface with a softer core to withstand the shocks. So, to attain such properties processes like carburising, nitriding, flame hardening and induction hardening are employed. Amongst these processes nitriding is the most commonly used process by many industries. In nitriding process the steel material is heated to a temperature of around 550 C and then exposed to atomic nitrogen. This atomic nitrogen reacts with iron and other alloying elements and forms nitrides, which are very hard in nature. By this process both wear resistance and hardness of the product can be increased. The atomic nitrogen required for this process can be obtained using ammonia gas (gas nitriding), cyanide based salt bath (liquid nitriding) and plasma medium (plasma nitriding). However, plasma nitriding has recently received considerable industrial interest owing to its characteristic of faster nitrogen penetration, short treatment time, low process temperature, minimal distortion, low energy use and easier control of layer formation compared with conventional techniques such as gas and liquid nitriding. This process can be used for all ferrous materials including stainless steels. Plasma nitriding is carried out using a gas mixture of nitrogen and hydrogen gas at sub atmospheric pressures hence, making it eco-friendly in nature. Plasma nitriding allows modification of the surface layers and hardness profiles by changing the gas mixture and temperature. The wide applicable temperature range enables a multitude of applications, beyond the possibilities of gas or salt bath processes. This has led to numerous applications of this process in industries such as the manufacture of machine parts for plastics and food processing, packaging and tooling as well as pumps and hydraulic, machine

  1. Saturation behavior of irradiation hardening in F82H irradiated in the HFIR

    Energy Technology Data Exchange (ETDEWEB)

    Hirose, T. [Blanket Engineering Group, Japan Atomic Energy Agency, Naka, Ibaraki (Japan); Shiba, K.; Tanigawa, H.; Ando, M. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Klueh, R.L. [Oak Ridge National Laboratory, TN (United States); Stoller, R. [ORNL - Oak Ridge National Laboratory, Materials Science and Technology Div., Oak Ridge, AK TN (United States)

    2007-07-01

    Full text of publication follows: Post irradiation tensile tests on reduced activation ferritic/martensitic steel, F82H have been conducted over the past two decades using Japan Materials Testing Reactor (JMTR) of JAEA, and Fast Flux Testing Facility (FFTF) of PNNL and High Flux Isotope Reactor (HFIR) of ORNL, USA, under Japan/US collaboration programs. According to these results, F82H does not demonstrate irradiation hardening above 673 K up to 60 dpa. The current study has been concentrated on hardening behavior at temperature around 573 K. A series of low temperature irradiation experiment has been conducted at the HFIR under the international collaborative research between JAEA/US-DOE. In this collaboration, the irradiation condition is precisely controlled by the well matured capsule designing and instrumentation. This paper summarizes recent results of the irradiation experiments focused on F82H and its modified steels compared with the irradiation properties database on F82H. Post irradiation tensile tests have been conducted on the F82H and its modified steels irradiated at 573 K and the dose level was up to 25 dpa. According to these results, irradiation hardening of F82H is saturated by 9 dpa and the as-irradiated 0.2 % proof stress is less than 1 GPa at ambient temperature. The deterioration of total elongation was also saturated by 9 dpa irradiation. The ductility of some modified steels which showed larger total elongation than that of F82H before irradiation become the same level as that of standard F82H steel after irradiation, even though its magnitude of irradiation hardening is smaller than that of F82H. This suggests that the more ductile steel demonstrates the more ductility loss at this temperature, regardless to the hardening level. The difference in ductility loss behavior between various tensile specimens will be discussed as the ductility could depend on the specimen dimension. (authors)

  2. Model Identification and FE Simulations: Effect of Different Yield Loci and Hardening Laws in Sheet Forming

    Science.gov (United States)

    Flores, P.; Duchêne, L.; Lelotte, T.; Bouffioux, C.; El Houdaigui, F.; Van Bael, A.; He, S.; Duflou, J.; Habraken, A. M.

    2005-08-01

    The bi-axial experimental equipment developed by Flores enables to perform Baushinger shear tests and successive or simultaneous simple shear tests and plane-strain tests. Such experiments and classical tensile tests investigate the material behavior in order to identify the yield locus and the hardening models. With tests performed on two steel grades, the methods applied to identify classical yield surfaces such as Hill or Hosford ones as well as isotropic Swift type hardening or kinematic Armstrong-Frederick hardening models are explained. Comparison with the Taylor-Bishop-Hill yield locus is also provided. The effect of both yield locus and hardening model choice will be presented for two applications: Single Point Incremental Forming (SPIF) and a cup deep drawing.

  3. Model Identification and FE Simulations: Effect of Different Yield Loci and Hardening Laws in Sheet Forming

    International Nuclear Information System (INIS)

    Flores, P.; Lelotte, T.; Bouffioux, C.; El Houdaigui, F.; Habraken, A.M.; Duchene, L.; Bael, A. van; He, S.; Duflou, J.

    2005-01-01

    The bi-axial experimental equipment developed by Flores enables to perform Baushinger shear tests and successive or simultaneous simple shear tests and plane-strain tests. Such experiments and classical tensile tests investigate the material behavior in order to identify the yield locus and the hardening models. With tests performed on two steel grades, the methods applied to identify classical yield surfaces such as Hill or Hosford ones as well as isotropic Swift type hardening or kinematic Armstrong-Frederick hardening models are explained. Comparison with the Taylor-Bishop-Hill yield locus is also provided. The effect of both yield locus and hardening model choice will be presented for two applications: Single Point Incremental Forming (SPIF) and a cup deep drawing

  4. Working hardening modelization in zirconium alloys

    International Nuclear Information System (INIS)

    Sanchez, P.; Pochettino, Alberto A.

    1999-01-01

    Working hardening effects on mechanical properties and crystallographic textures formation in Zr-based alloys are studied. The hardening mechanisms for different grain deformations and topological conditions of simple crystal yield are considered. Results obtained show that the differences in the cold rolling textures (L and T textures) can be related with hardening microstructural parameters. (author)

  5. Development of Bake Hardening Effect by Plastic Deformation and Annealing Conditions

    Directory of Open Access Journals (Sweden)

    Kvačkaj, T.

    2006-01-01

    Full Text Available The paper deals with the classification of steel sheets for automotives industry on the basis of strength and structural characteristics. Experimental works were aimed to obtain the best possible strengthening parameters as well as work hardening and solid solution ferrite hardening, which are the result of thermal activation of interstitial carbon atoms during paint-baking of auto body. Hardening process coming from interstitial atoms is realized as two-step process. The first step is BH (bake hardening effect achieved by interaction of interstitial atoms with dislocations. The Cottrels atmosphere is obtained. The second step of BH effect is to produced the hardening from precipitation of the carbon atoms in e-carbides, or formation of Fe32C4 carbides. WH (work hardening effect is obtained as dislocation hardening from plastic deformations during sheet deep drawing. Experimental works were aimed at as to achieve such plastic material properties after cold rolling, annealing and skin-pass rolling, which would be able to classify the material ZStE220BH into the drawing categories at the level of DQ – DDQ. As resulting from the experimental results, the optimal treatment conditions for the maximal sum (WH+BH = 86 MPa are as follows: total cold rolling deformation ecold = 65 %, annealing temperature Tanneal. = 700 °C.

  6. Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

    Directory of Open Access Journals (Sweden)

    A. Verma

    2010-06-01

    Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

  7. Solution hardening and strain hardening at elevated temperatures

    International Nuclear Information System (INIS)

    Kocks, U.F.

    1982-10-01

    Solutes can significantly increase the rate of strain hardening; as a consequence, the saturation stress, at which strain hardening tends to cease for a given temperature and strain rate, is increased more than the yield stress: this is the major effect of solutes on strength at elevated temperatures, especially in the regime where dynamic strain-aging occurs. It is shown that local solute mobility can affect both the rate of dynamic recovery and the dislocation/dislocation interaction strength. The latter effect leads to multiplicative solution strengthening. It is explained by a new model based on repeated dislocation unlocking, in a high-temperature limit, which also rationalizes the stress dependence of static and dynamic strain-aging, and may help explain the plateau of the yield stress at elevated temperatures. 15 figures

  8. Chemical heat treatment of low alloyed maraging steels

    Energy Technology Data Exchange (ETDEWEB)

    Malinov, L S; Korotich, I K [Zhdanovskij Metallurgicheskij Inst. (Ukrainian SSR)

    1979-09-01

    The investigation concerned the nitriding, cementation, chromizing, borating of economically alloyed maraging grade 04Kh2N5MFYu steel. The investigated methods of chemothermal treatment were found to considerably increase the hardness of the surface layer of the maraging steel. The high tempering of the grade 04Kh2N5MFYu cemented and hardened steel was found to produce secondary hardening. On chromizing, the diffusion layer is an alloyed ferrite which strengthens because of the dispersion hardening on ageing. The formation of the plastic low-carbon martensite at relatively small cooling rates greatly decreases the tendency of the boride layer to cracking.

  9. Radiation-hardened bulk CMOS technology

    International Nuclear Information System (INIS)

    Dawes, W.R. Jr.; Habing, D.H.

    1979-01-01

    The evolutionary development of a radiation-hardened bulk CMOS technology is reviewed. The metal gate hardened CMOS status is summarized, including both radiation and reliability data. The development of a radiation-hardened bulk silicon gate process which was successfully implemented to a commercial microprocessor family and applied to a new, radiation-hardened, LSI standard cell family is also discussed. The cell family is reviewed and preliminary characterization data is presented. Finally, a brief comparison of the various radiation-hardened technologies with regard to performance, reliability, and availability is made

  10. Erosion behaviour of hydro turbine steels

    Indian Academy of Sciences (India)

    WINTEC

    creases grain size hardening (Ikegami and Nemoto 1996). Nitrogen solubility ... 116. Table 1. Chemical composition of 13/4 martensitic and 21–4–N nitronic steel (wt %). Steel. C. Si Mn. Cr. Ni. N. S ..... In Fe–Cr–Ni alloys, Schramm and Reed ...

  11. A non-linear kinematic hardening function

    International Nuclear Information System (INIS)

    Ottosen, N.S.

    1977-05-01

    Based on the classical theory of plasticity, and accepting the von Mises criterion as the initial yield criterion, a non-linear kinematic hardening function applicable both to Melan-Prager's and to Ziegler's hardening rule is proposed. This non-linear hardening function is determined by means of the uniaxial stress-strain curve, and any such curve is applicable. The proposed hardening function considers the problem of general reversed loading, and a smooth change in the behaviour from one plastic state to another nearlying plastic state is obtained. A review of both the kinematic hardening theory and the corresponding non-linear hardening assumptions is given, and it is shown that material behaviour is identical whether Melan-Prager's or Ziegler's hardening rule is applied, provided that the von Mises yield criterion is adopted. (author)

  12. Radiation hardening of semiconductor parts

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    This chapter is an overview of total-ionizing-dose and single-event hardening techniques and should be used as a guide to a range of research publications. It should be stressed that there is no clear and simple route to a radiation-tolerant silicon integrated circuit. What works for one fabrication process may not work for another, and there are many complex interactions within individual processes and designs. The authors have attempted to highlight the most important factors and those process changes which should bring improved hardness. The main point is that radiation-hardening as a procedure must be approached in a methodical fashion and with a good understanding of the response mechanisms involved

  13. Scintillation-Hardened GPS Receiver

    Science.gov (United States)

    Stephens, Donald R.

    2015-01-01

    CommLargo, Inc., has developed a scintillation-hardened Global Positioning System (GPS) receiver that improves reliability for low-orbit missions and complies with NASA's Space Telecommunications Radio System (STRS) architecture standards. A software-defined radio (SDR) implementation allows a single hardware element to function as either a conventional radio or as a GPS receiver, providing backup and redundancy for platforms such as the International Space Station (ISS) and high-value remote sensing platforms. The innovation's flexible SDR implementation reduces cost, weight, and power requirements. Scintillation hardening improves mission reliability and variability. In Phase I, CommLargo refactored an open-source GPS software package with Kalman filter-based tracking loops to improve performance during scintillation and also demonstrated improved navigation during a geomagnetic storm. In Phase II, the company generated a new field-programmable gate array (FPGA)-based GPS waveform to demonstrate on NASA's Space Communication and Navigation (SCaN) test bed.

  14. Radiation-hardened control system

    International Nuclear Information System (INIS)

    Vandermolen, R.I.; Smith, S.F.; Emery, M.S.

    1993-01-01

    A radiation-hardened bit-slice control system with associated input/output circuits was developed to prove that programmable circuits could be constructed to successfully implement intelligent functions in a highly radioactive environment. The goal for this effort was to design and test a programmable control system that could withstand a minimum total dose of 10 7 rads (gamma). The Radiation Hardened Control System (RHCS) was tested in operation at a dose rate that ranged up to 135 krad/h, with an average total dose of 10.75 Mrads. Further testing beyond the required 10 7 rads was also conducted. RHCS performed properly through the target dose of 10 7 rads, and sporadic intermittent failures in some programmable logic devices were noted after ∼ 13 Mrads

  15. Energetic model of metal hardening

    Directory of Open Access Journals (Sweden)

    Ignatova O.N.

    2011-01-01

    Full Text Available Based on Bailey hypothesis on the link between strain hardening and elastic lattice defect energy this paper suggests a shear strength energetic model that takes into consideration plastic strain intensity and rate as well as softening related to temperature annealing and dislocation annihilation. Metal strain hardening was demonstrated to be determined only by elastic strain energy related to the energy of accumulated defects. It is anticipated that accumulation of the elastic energy of defects is governed by plastic work. The suggested model has a reasonable agreement with the available experimental data for copper up to P = 70 GPa , for aluminum up to P = 10 GPa and for tantalum up to P = 20 GPa.

  16. MAGNETIC-IMPULSE STRENGTHENING PROCESSING OF THE CONSTRUCTIONAL AND TOOL STEELS ARTICLES

    Directory of Open Access Journals (Sweden)

    A. V. Alifanov

    2012-01-01

    Full Text Available The magnetic pulse installation, intended for hardening of cylindrical steel articles by strong pulse electromagnetic field, is developed and produced. Results of researches show high efficiency and prospects of the developed method for hardening of steel articles. 

  17. Experiments for practical education in process parameter optimization for selective laser sintering to increase workpiece quality

    Science.gov (United States)

    Reutterer, Bernd; Traxler, Lukas; Bayer, Natascha; Drauschke, Andreas

    2016-04-01

    Selective Laser Sintering (SLS) is considered as one of the most important additive manufacturing processes due to component stability and its broad range of usable materials. However the influence of the different process parameters on mechanical workpiece properties is still poorly studied, leading to the fact that further optimization is necessary to increase workpiece quality. In order to investigate the impact of various process parameters, laboratory experiments are implemented to improve the understanding of the SLS limitations and advantages on an educational level. Experiments are based on two different workstations, used to teach students the fundamentals of SLS. First of all a 50 W CO2 laser workstation is used to investigate the interaction of the laser beam with the used material in accordance with varied process parameters to analyze a single-layered test piece. Second of all the FORMIGA P110 laser sintering system from EOS is used to print different 3D test pieces in dependence on various process parameters. Finally quality attributes are tested including warpage, dimension accuracy or tensile strength. For dimension measurements and evaluation of the surface structure a telecentric lens in combination with a camera is used. A tensile test machine allows testing of the tensile strength and the interpreting of stress-strain curves. The developed laboratory experiments are suitable to teach students the influence of processing parameters. In this context they will be able to optimize the input parameters depending on the component which has to be manufactured and to increase the overall quality of the final workpiece.

  18. Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

    International Nuclear Information System (INIS)

    Jiao, Z.B.; Luan, J.H.; Guo, W.; Poplawsky, J.D.; Liu, C.T.

    2016-01-01

    The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility with intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.

  19. Influence of the Hardener on the Emission of Harmful Substances from Moulding Sands with Furan Resin in the Pyrolysis Process

    OpenAIRE

    Holtzer M.; Kmita A.; Żymankowska-Kumon S.; Bobrowski A.; Dańko R.

    2016-01-01

    The furan resin offers advantages such as high intensity, low viscosity, good humidity resistance and is suitable for cast different casting alloys: steel, cast iron and non-ferrous metal casting. For hardening furan resins are used different hardeners (acid catalysts). The acid catalysts have significant effects on the properties of the cured binder (e,g. binding strength and thermal stability) [1 - 3]. Investigations of the gases emission in the test foundry plant were performed according t...

  20. Experimental and numerical simulation of carbon manganese steel ...

    African Journals Online (AJOL)

    Experimental and numerical simulation of carbon manganese steel for cyclic plastic behaviour. J Shit, S Dhar, S Acharyya. Abstract. The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel.

  1. Wear behavior of contacting between thin film coating on SKD11 ball and 304 stainless steel disk

    Directory of Open Access Journals (Sweden)

    Sriprasird, J.

    2007-11-01

    Full Text Available Wear is a well known problem in metal stamping die, especially on the die working with stainless steel workpiece, in which wear rate is severe. This research considered various types of material coating on tool surface which were regularly practised in modern stamping industry due to the ability to increase wear resistance. The model study of friction "Ball-on-disk" technique was employed throughout this work. The disk was made from stainless steel austenitic grade (SUS304. The ball was made from cold work tool steel, SKD11 (JIS and was hardened to 60±2 HRC. Ball surface conditions selected for this work were non-coated, coated by TiC-CVD, TiCN (TiC/TiCN/TiN Multilayer-CVD and TiCN (TiN/TiCN Double layer-PVD, and treated by VC-TD. Tests were carried out without lubricant. The results show that the coating film and the surface treatment has no effect on the friction coefficient but it can reduce wear rate by 64.1-99.7% at contact pressure condition less than 1,100 MPa. At the higher level of contact pressure, only 2 types of coating, TiCN (Multilayer-CVD and TiC-CVD, can reduce wear rate. The other two, which are TiCN (Double layer-PVD coating film and a surface treatment by VC-TD process, on the contrary increase the rate of wear significantly. This is due to delamination of coating film at high contact pressure. The coating particles of high hardness accelerate wear phenomenon on the tool surface. Therefore, proper selection of tool surface condition depends on level of contact pressure generated in the process.

  2. Functionally Graded Mo sintered steels

    Directory of Open Access Journals (Sweden)

    Manuel Cisneros-Belmonte

    2016-12-01

    Full Text Available Functionally graded materials (FGM, the multi-materials, strive to satisfy the numerous requirements demanded of parts in a given combination of compositions and microstructures. The required material compatibility lead the manufacturing process and the achieving of an interface, not always diffuse. Powder metallurgy is one of the techniques used in manufacturing functionally graded materials, in particular the compaction matrix of the possible techniques for forming these materials. In this paper, a process of forming a functionally graded steel based on the use of a high molybdenum steel with cooper and other steel with copper, without molybdenum, is proposed with the aim of concentrating this element to the surface of the workpiece, increasing the mechanical strength. The study is completed with the evaluation of physical properties (density and porosity distribution, mechanical properties (hardness, tensile strength and elongation and microstructural analysis by optical and scanning electron microscopy.

  3. Thermally joining and/or coating or thermally separating the workpieces having heat-sensitive coating, comprises restoring coating by thermally coating the coating material after thermally joining and/or coating or thermally separating

    OpenAIRE

    Riedel, Frank; Winkelmann, Ralf; Puschmann, Markus

    2011-01-01

    The method for thermally joining and/or coating or thermally separating the workpieces (1), which have a heat-sensitive coating (2), comprises restoring the coating by thermally coating a coating material (3) after thermally joining and/or coating or thermally separating the workpieces. A part of the thermal energy introduced in the workpiece for joining and/or coating or separating or in the workpieces is used for thermally coating the coating material. Two workpieces are welded or soldered ...

  4. Residual stress analysis of drive shafts after induction hardening

    Energy Technology Data Exchange (ETDEWEB)

    Lemos, Guilherme Vieira Braga; Rocha, Alexandre da Silva; Nunes, Rafael Menezes, E-mail: lemos_gl@yahoo.com.br [Universidade Federal do Rio Grande do Sul (UFRS), Porto Algre, RS (Brazil); Hirsch, Thomas Karl [Stiftung Institut für Werkstofftechnik (IWT), Bremen (Germany)

    2014-08-15

    Typically, for automotive shafts, shape distortion manifests itself in most cases after the induction hardening by an effect known as bending. The distortion results in a boost of costs, especially due to machining parts in the hardened state to fabricate its final tolerances. In the present study, residual stress measurements were carried out on automotive drive shafts made of DIN 38B3 steel. The samples were selected in consequence of their different distortion properties by an industrial manufacturing line. One tested shaft was straightened, because of the considerable dimensional variation and the other one not. Firstly, the residual stress measurements were carried out by using a portable diffractometer, in order to avoid cutting the shafts and evaluate the original state of the stresses, and afterwards a more detailed analysis was realized by a conventional stationary diffractometer. The obtained results presented an overview of the surface residual stress profiles after induction hardening and displayed the influence of the straightening process on the redistribution of residual stresses. They also indicated that the effects of the straightening in the residual stresses cannot be neglected. (author)

  5. Effect of neutron irradiation on mechanical properties of ferritic steels

    International Nuclear Information System (INIS)

    Kass, S.B.; Murty, K.L.

    1995-01-01

    Effect of neutron radiation exposure was investigated in various ferritic steels with the main emphasis being the effects of thermal neutrons on radiation hardening. Pure iron of varied grain sizes was also used for characterizing the grain size effects on the source hardening before and after neutron irradiation. While many steels are considered in the overall study, the results on 1020, A516 and A588 steels are emphasized. Radiation hardening due to fast neutrons was seen to be sensitive to the composition of the steels with A354 being the least resistant and A490 the least sensitive. Majority of the radiation hardening stems from friction hardening, and source hardening term decreased with exposure to neutron radiation apparently due to the interaction of interstitial impurities with radiation produced defects. Inclusion of thermal neutrons along with fast resulted in further decrease in the source hardening with a slight increase in the friction hardening which revealed a critical grain size below which exposure to total (fast and thermal) neutron spectrum resulted in a slight reduction in the yield stress compared to the exposure to only fast neutrons. This is the first time such a grain size effect is reported and this is shown to be consistent with known radiation effects on friction and source hardening terms along with the observation that low energy neutrons have a nonnegligible effect on the mechanical properties of steels. In ferritic steels, however, despite their small grain size, exposure to total neutron spectrum yielded higher strengths than exposure to only fast neutrons. This behavior is consistent with the fact that the source hardening is small in these alloys and radiation effect is due only to friction stress

  6. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Debanshu Bhattacharya

    2014-12-01

    Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

  7. Local total and radiative heat-transfer coefficients during the heat treatment of a workpiece in a fluidised bed

    International Nuclear Information System (INIS)

    Gao, W.M.; Kong, L.X.; Hodgson, P.D.

    2006-01-01

    The heat-transfer coefficients around a workpiece immersed in an electrically heated heat treatment fluidised bed were studied. A suspension probe designed to simulate a workpiece of complex geometry was developed to measure local total and radiative heat-transfer coefficients at a high bed temperature. The probe consisted of an energy-storage region separated by insulation from the fluidised bed, except for the measuring surface, and a multi-thermocouple measurement system. Experiments in the fluidised bed were performed for a fluidising medium of 120-mesh alumina, a wide temperature range of 110-1050 deg. C and a fluidising number range of 1.18-4.24. It was found that the workpiece surface temperature has a more significant effect on heat transfer than the bed temperature. The total heat-transfer coefficient at the upper surface of the workpiece sharply decreased at the start of heating, and then steadily increased as heating progressed, while a sharp decrease became a rapid increase and then a slow increase for the radiative heat-transfer coefficient. A great difference in the heat-transfer coefficients around the workpiece was observed

  8. Microstructure and Mechanical Properties of HSLA-100 Steel

    Science.gov (United States)

    1990-12-01

    hardenability of HSLA-100 steel through the shifting of the nose of the CCT diagram to the right (Figure 2 from Ref. 10) and lowering the B, temperature as seen...of the CCT diagram by increasing the hardenability of the alloy and quenching. The object of the quench is to produce a finely-grained microstructure

  9. Effects of austenitizing temperature in quenched niobium steels

    International Nuclear Information System (INIS)

    Mello, F.B.C. de; Assuncao, F.C.R.

    1980-01-01

    Three steel compositions with varying Nb content were austenitized at different temperatures and quenched in cold water. Metallographic examination and hardness measurements provided a basis for explaining the hardening mechanism and the role of Nb on the process. (Author) [pt

  10. Study of a design criterion for 316L irradiated represented by a strain hardened material

    International Nuclear Information System (INIS)

    Gouin, H.

    1999-01-01

    The aim of this study is to analyse the consequence of radiation on different structure submitted to imposed displacement loading and for damages due to plastic instability or rupture. The main consequence of radiation is a material hardening with a ductility decrease. This effect is similar to initial mechanical hardening: the mechanical properties (determined on smooth tensile specimen) evolve in the same way while irradiation or mechanical hardening increase. So in this study, radiation hardening is simulated by mechanical hardening (swaging). Tests were carried out for which two damages were considered: plastic instability and rupture. These two damages were studied with initial mechanical hardening (5 tested hammering rate 0, 15, 25, 35 and 45% on 316L stainless steel). Likewise two types of loading were studied: tensile or bending loading on specimens with or without geometrical singularities (notches). From tensile tests, two deformation criteria are proposed for prevention against the two quoted damages. Numerical study is carried out allowing to confirm hypothesis made at the time of the tensile test result interpretation and to validate the rupture criterion by applying on bending test. (author)

  11. Influence of cyclic temperature changes on the microstructure of AISI 4140 after laser surface hardening

    International Nuclear Information System (INIS)

    Miokovic, T.; Schulze, V.; Voehringer, O.; Loehe, D.

    2007-01-01

    In recent years laser surface hardening using pulsed laser sources has become an increasingly established technology in engineering industry and has opened up wider possibilities for the application of selective surface hardening. However, the choice of the process parameters is generally based on experience rather than on their empirical influence on the resulting microstructure, and for hardening processes with cyclic temperature changes, almost no correlations between process parameters and hardening results are known. Therefore, some problems regarding the choice of the process parameters and their influence on the resulting microstructure still remain. In particular, there is a lack of data concerning the effect of cyclic temperature changes on hardening. To facilitate process optimization, this paper deals with a detailed characterization of the microstructures created in quenched and tempered AISI 4140 (German grade 42CrMo4) steel following a temperature-dependent laser surface hardening treatment. The structure properties were obtained from microhardness measurements, scanning electron microscopy investigations and X-ray diffraction analysis of retained austenite

  12. Influence of cyclic temperature changes on the microstructure of AISI 4140 after laser surface hardening

    Energy Technology Data Exchange (ETDEWEB)

    Miokovic, T. [Institute of Materials Science and Engineering I, University of Karlsruhe, 76131 Karlsruhe (Germany); Schulze, V. [Institute of Materials Science and Engineering I, University of Karlsruhe, 76131 Karlsruhe (Germany)]. E-mail: volker.schulze@mach.uni-karlsruhe.de; Voehringer, O. [Institute of Materials Science and Engineering I, University of Karlsruhe, 76131 Karlsruhe (Germany); Loehe, D. [Institute of Materials Science and Engineering I, University of Karlsruhe, 76131 Karlsruhe (Germany)

    2007-01-15

    In recent years laser surface hardening using pulsed laser sources has become an increasingly established technology in engineering industry and has opened up wider possibilities for the application of selective surface hardening. However, the choice of the process parameters is generally based on experience rather than on their empirical influence on the resulting microstructure, and for hardening processes with cyclic temperature changes, almost no correlations between process parameters and hardening results are known. Therefore, some problems regarding the choice of the process parameters and their influence on the resulting microstructure still remain. In particular, there is a lack of data concerning the effect of cyclic temperature changes on hardening. To facilitate process optimization, this paper deals with a detailed characterization of the microstructures created in quenched and tempered AISI 4140 (German grade 42CrMo4) steel following a temperature-dependent laser surface hardening treatment. The structure properties were obtained from microhardness measurements, scanning electron microscopy investigations and X-ray diffraction analysis of retained austenite.

  13. Reduction of metal artifacts: beam hardening and photon starvation effects

    Science.gov (United States)

    Yadava, Girijesh K.; Pal, Debashish; Hsieh, Jiang

    2014-03-01

    The presence of metal-artifacts in CT imaging can obscure relevant anatomy and interfere with disease diagnosis. The cause and occurrence of metal-artifacts are primarily due to beam hardening, scatter, partial volume and photon starvation; however, the contribution to the artifacts from each of them depends on the type of hardware. A comparison of CT images obtained with different metallic hardware in various applications, along with acquisition and reconstruction parameters, helps understand methods for reducing or overcoming such artifacts. In this work, a metal beam hardening correction (BHC) and a projection-completion based metal artifact reduction (MAR) algorithms were developed, and applied on phantom and clinical CT scans with various metallic implants. Stainless-steel and Titanium were used to model and correct for metal beam hardening effect. In the MAR algorithm, the corrupted projection samples are replaced by the combination of original projections and in-painted data obtained by forward projecting a prior image. The data included spine fixation screws, hip-implants, dental-filling, and body extremity fixations, covering range of clinically used metal implants. Comparison of BHC and MAR on different metallic implants was used to characterize dominant source of the artifacts, and conceivable methods to overcome those. Results of the study indicate that beam hardening could be a dominant source of artifact in many spine and extremity fixations, whereas dental and hip implants could be dominant source of photon starvation. The BHC algorithm could significantly improve image quality in CT scans with metallic screws, whereas MAR algorithm could alleviate artifacts in hip-implants and dentalfillings.

  14. idRHa+ProMod - Rail Hardening Control System

    International Nuclear Information System (INIS)

    Ferro, L

    2016-01-01

    idRHa+ProMod is the process control system developed by Primetals Technologies to foresee the thermo-mechanical evolution and micro-structural composition of rail steels subjected to slack quenching into idRHa+ Rail Hardening equipments in a simulation environment. This tool can be used both off-line or in-line, giving the user the chance to test and study the best cooling strategies or letting the automatic control system free to adjust the proper cooling recipe. Optimization criteria have been tailored in order to determine the best cooling conditions according to the metallurgical requirements imposed by the main rail standards and also taking into account the elastoplastic bending phenomena occurring during all stages of the head hardening process. The computational core of idRHa+ProMod is a thermal finite element procedure coupled with special algorithms developed to work out the main thermo-physical properties of steel, to predict the non-isothermal austenite decomposition into all the relevant phases and subsequently to evaluate the amount of latent heat of transformation released, the compound thermal expansion coefficient and the amount of plastic deformation in the material. Air mist and air blades boundary conditions have been carefully investigated by means of pilot plant tests aimed to study the jet impingement on rail surfaces and the cooling efficiency at all working conditions. Heat transfer coefficients have been further checked and adjusted directly on field during commissioning. idRHa+ is a trademark of Primetals Technologies Italy Srl (paper)

  15. idRHa+ProMod - Rail Hardening Control System

    Science.gov (United States)

    Ferro, L.

    2016-03-01

    idRHa+ProMod is the process control system developed by Primetals Technologies to foresee the thermo-mechanical evolution and micro-structural composition of rail steels subjected to slack quenching into idRHa+ Rail Hardening equipments in a simulation environment. This tool can be used both off-line or in-line, giving the user the chance to test and study the best cooling strategies or letting the automatic control system free to adjust the proper cooling recipe. Optimization criteria have been tailored in order to determine the best cooling conditions according to the metallurgical requirements imposed by the main rail standards and also taking into account the elastoplastic bending phenomena occurring during all stages of the head hardening process. The computational core of idRHa+ProMod is a thermal finite element procedure coupled with special algorithms developed to work out the main thermo-physical properties of steel, to predict the non-isothermal austenite decomposition into all the relevant phases and subsequently to evaluate the amount of latent heat of transformation released, the compound thermal expansion coefficient and the amount of plastic deformation in the material. Air mist and air blades boundary conditions have been carefully investigated by means of pilot plant tests aimed to study the jet impingement on rail surfaces and the cooling efficiency at all working conditions. Heat transfer coefficients have been further checked and adjusted directly on field during commissioning. idRHa+ is a trademark of Primetals Technologies Italy Srl

  16. A Novel Radiation Hardened CAM

    CERN Document Server

    Shojaii, Seyed Ruhollah; The ATLAS collaboration

    2018-01-01

    This poster describes an innovative Content Addressable Memory cell with radiation hardened (RH-CAM) architecture. The RH-CAM is designed in a commercial 28 nm CMOS technology. The circuit has been simulated in worst-case conditions, and the effects due to single particles are analyzed injecting a fault current into a circuit node. The proposed architecture can perform on-time pattern recognition tasks in harsh environments, such as very front-end electronics in hadron colliders and in space applications.

  17. Optimization of resistively hardened latches

    International Nuclear Information System (INIS)

    Gagne, G.; Savaria, Y.

    1990-01-01

    The design of digital circuits tolerant to single-event upsets is considered. The results of a study are presented on which an analytical model was used to predict the behavior of a standard resistively hardened latch. It is shown that a worst case analysis for all possible single-event upset situations (on the latch or in the logic) can be derived from studying the effects of a transient disturbed write cycle. The existence of an intrinsic minimum write period to tolerate a transient of a given duration is also demonstrated

  18. Instabilities in power law gradient hardening materials

    DEFF Research Database (Denmark)

    Niordson, Christian Frithiof; Tvergaard, Viggo

    2005-01-01

    Tension and compression instabilities are investigated for specimens with dimensions in the micron range. A finite strain generalization of a higher order strain gradient plasticity theory is implemented in a finite element scheme capable of modeling power law hardening materials. Effects...... of gradient hardening are found to delay the onset of localization under plane strain tension, and significantly reduce strain gradients in the localized zone. For plane strain compression gradient hardening is found to increase the load-carrying capacity significantly....

  19. Composite Strain Hardening Properties of High Performance Hybrid Fibre Reinforced Concrete

    Directory of Open Access Journals (Sweden)

    Vikram Jothi Jayakumar

    2014-01-01

    Full Text Available Hybrid fibres addition in concrete proved to be a promising method to improve the composite mechanical properties of the cementitious system. Fibre combinations involving different fibre lengths and moduli were added in high strength slag based concrete to evaluate the strain hardening properties. Influence of hybrid fibres consisting of steel and polypropylene fibres added in slag based cementitious system (50% CRL was explored. Effects of hybrid fibre addition at optimum volume fraction of 2% of steel fibres and 0.5% of PP fibres (long and short steel fibre combinations were observed in improving the postcrack strength properties of concrete. Test results also indicated that the hybrid steel fibre additions in slag based concrete consisting of short steel and polypropylene (PP fibres exhibited a the highest compressive strength of 48.56 MPa. Comparative analysis on the performance of monofibre concrete consisting of steel and PP fibres had shown lower residual strength compared to hybrid fibre combinations. Hybrid fibres consisting of long steel-PP fibres potentially improved the absolute and residual toughness properties of concrete composite up to a maximum of 94.38% compared to monofibre concrete. In addition, the relative performance levels of different hybrid fibres in improving the matrix strain hardening, postcrack toughness, and residual strength capacity of slag based concretes were evaluated systematically.

  20. Numerical simulation of the combination effect of external magnetic field and rotating workpiece on abrasive flow finishing

    Energy Technology Data Exchange (ETDEWEB)

    Kheradmand, Saeid; Esmailian, Mojtaba; Fatahy, A. [Malek-Ashtar University of Technology (MUT), Isfahan (Iran, Islamic Republic of)

    2017-04-15

    Finishing of a workpiece is a main process in the production. This affects the quality and lifetime. Finishing in order of nanometer, nowadays, is a main demand of the industries. Thus, some new finishing process, such as abrasive flow finishing, is introduced to respond this demand. This may be aided by rotating workpiece and imposing a magnetic field. Numerical simulation of this process can be beneficial to reduce the expense and predict the result in a minimum time. Accordingly, in this study, magnetorheological fluid finishing is numerically simulated. The working medium contains magnetic and abrasive particles, blended in a base fluid. Some hydrodynamic parameters and surface roughness variations are studied. It is found that combination of rotating a workpiece and imposing a magnetic field can improve the surface roughness up to 15 percent.

  1. Machinability Evaluation in Hard Milling of AISI D2 Steel

    OpenAIRE

    Gaitonde, Vinayak Neelakanth; Karnik, Sulse Ramesh; Maciel, Caio Henrique Alves; Rubio, Juan Carlos Campos; Abrão, Alexandre Mendes

    2016-01-01

    Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting...

  2. Fatigue fracture modes of a stainless steel

    International Nuclear Information System (INIS)

    Pacheco, D.J.; Souza e Silva, A.S. de; Monteiro, S.N.

    1977-01-01

    The influence of strain hardening and martensite phase transformation on the fatigue fracture regions (pulsative tension) of a Stainless Steel type AISI 316 was investigated. This lead to the conclusion that the greater austenite strain hardening level only favours the occurrence of a brittle fracture. Also, in as much as the static induced martensite is concerned, a direct influence on the failure process was not observed, whereas, apparently, the one transformed under cyclic loading has no contribution to the rupture mechanisms. (author) [pt

  3. T-Spline Based Unifying Registration Procedure for Free-Form Surface Workpieces in Intelligent CMM

    Directory of Open Access Journals (Sweden)

    Zhenhua Han

    2017-10-01

    Full Text Available With the development of the modern manufacturing industry, the free-form surface is widely used in various fields, and the automatic detection of a free-form surface is an important function of future intelligent three-coordinate measuring machines (CMMs. To improve the intelligence of CMMs, a new visual system is designed based on the characteristics of CMMs. A unified model of the free-form surface is proposed based on T-splines. A discretization method of the T-spline surface formula model is proposed. Under this discretization, the position and orientation of the workpiece would be recognized by point cloud registration. A high accuracy evaluation method is proposed between the measured point cloud and the T-spline surface formula. The experimental results demonstrate that the proposed method has the potential to realize the automatic detection of different free-form surfaces and improve the intelligence of CMMs.

  4. Characteristics of Speed Line Cutter and Fringe Analysis of Workpiece Surface

    Directory of Open Access Journals (Sweden)

    Shuai Wang

    2014-02-01

    Full Text Available Easy to operate, speed line cutter has a high machining cost performance, so is very popular among the majority of users. The precision of guide rails, screws and nuts used in most of the machines is not high, and the machine control cannot compensate for the screw pitch error, clearance during the transmission and machining error due to electrode wear. Furthermore, control signal may also be lost in control process. The development of speed line cutter focuses on the quality and machining stability of CNC speed line cutter. This article makes an analysis about the impact of machine’s inherent characteristics on machining workpiece surface, and concludes that analysis shall be made on the irregular fringe, therefore to heighten the machining precision.

  5. Reducing workpieces to their base geometry for multi-step incremental forming using manifold harmonics

    Science.gov (United States)

    Carette, Yannick; Vanhove, Hans; Duflou, Joost

    2018-05-01

    Single Point Incremental Forming is a flexible process that is well-suited for small batch production and rapid prototyping of complex sheet metal parts. The distributed nature of the deformation process and the unsupported sheet imply that controlling the final accuracy of the workpiece is challenging. To improve the process limits and the accuracy of SPIF, the use of multiple forming passes has been proposed and discussed by a number of authors. Most methods use multiple intermediate models, where the previous one is strictly smaller than the next one, while gradually increasing the workpieces' wall angles. Another method that can be used is the manufacture of a smoothed-out "base geometry" in the first pass, after which more detailed features can be added in subsequent passes. In both methods, the selection of these intermediate shapes is freely decided by the user. However, their practical implementation in the production of complex freeform parts is not straightforward. The original CAD model can be manually adjusted or completely new CAD models can be created. This paper discusses an automatic method that is able to extract the base geometry from a full STL-based CAD model in an analytical way. Harmonic decomposition is used to express the final geometry as the sum of individual surface harmonics. It is then possible to filter these harmonic contributions to obtain a new CAD model with a desired level of geometric detail. This paper explains the technique and its implementation, as well as its use in the automatic generation of multi-step geometries.

  6. Hardening of niobium alloys at precrystallization annealing

    International Nuclear Information System (INIS)

    Vasil'eva, E.V.; Pustovalov, V.A.

    1989-01-01

    Niobium base alloys were investigated. It is shown that precrystallization annealing of niobium-molybdenum, niobium-vanadium and niobium-zirconium alloys elevates much more sufficiently their resistance to microplastic strains, than to macroplastic strains. Hardening effect differs sufficiently for different alloys. The maximal hardening is observed for niobium-vanadium alloys, the minimal one - for niobium-zirconium alloys

  7. Investigation of a Hardened Cement Paste Grout

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Sørensen, Eigil Verner

    This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S.......This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S....

  8. The formation of structures and properties of carburized elements and hardened in different quenching medium

    International Nuclear Information System (INIS)

    Przylecka, M.; Gestwa, W.

    2003-01-01

    In work structure and selected properties of hardened carburized layers were introduced produced on chromium-manganese steel (16HG - 16CrMn5), after processes of gas carburizing (850 o C/1-10 h) and vacuum carburizing (950 o C/2 h) as well as direct hardening (center cooling: distillated water, Water polymer solution - polyglycol oxyalkylen, oil and gas-nitrogen) and tempering. Results of investigations permitted to affirm, that layer with structure martensite - retained austenite, as carbides - martensite - retained austenite produced in process of hardening applying cooling centre water polymer solution, the impact strength of element (at define thickness of carburized layer) give profitable, suitable hardness and microhardness as well as changes of microhardness on section in comparison to produced layers during cooling in water or oil and gas. (author)

  9. Simulation-aided investigation of beam hardening induced errors in CT dimensional metrology

    DEFF Research Database (Denmark)

    Tan, Ye; Kiekens, Kim; Welkenhuyzen, Frank

    2014-01-01

    are mutually correlated, it remains challenging to interpret measurement results and to identify the distinct error sources. Since simulations allow isolating the different affecting factors, they form a useful complement to experimental investigations. Dewulf et al (2012 CIRP Ann. Manuf. Technol. 61 495......–8) investigated the influence of beam hardening correction parameters on the diameter of a calibrated steel pin in different experimental set-ups. It was clearly shown that an inappropriate beam hardening correction can result in significant dimensional errors. This paper confirms these results using simulations...... of a pin surrounded by a stepped cylinder: a clear discontinuity in the measured diameter of the inner pin is observed where it enters the surrounding material. The results are expanded with an investigation of the beam hardening effect on the measurement results for both inner and outer diameters...

  10. Radiation hardening of integrated circuits technologies

    International Nuclear Information System (INIS)

    Auberton-Herve, A.J.; Leray, J.L.

    1991-01-01

    The radiation hardening studies started in the mid decade -1960-1970. To survive the different military or space radiative environment, a new engineering science borned, to understand the degradation of electronics components. The different solutions to improve the electronic behavior in such environment, have been named radiation hardening of the technologies. Improvement of existing technologies, and qualification method have been widely studied. However, at the other hand, specific technologies was developped : The Silicon On Insulator technologies for CMOS or Bipolar. The HSOI3HD technology (supported by DGA-CEA DAM and LETI with THOMSON TMS) offers today the highest hardening level for the integration density of hundreds of thousand transistors on the same silicon. Full complex systems would be realized on a single die with a technological radiation hardening and no more system hardening

  11. Challenges in hardening technologies using shallow-trench isolation

    International Nuclear Information System (INIS)

    Shaneyfelt, M.R.; Dodd, P.E.; Draper, B.L.; Flores, R.S.

    1998-02-01

    Challenges related to radiation hardening CMOS technologies with shallow-trench isolation are explored. Results show that trench hardening can be more difficult than simply replacing the trench isolation oxide with a hardened field oxide

  12. Comparison of Thermal Creep Strain Calculation Results Using Time Hardening and Strain Hardening Rules

    International Nuclear Information System (INIS)

    Kim, Junehyung; Cheon, Jinsik; Lee, Byoungoon; Lee, Chanbock

    2014-01-01

    One of the design criteria for the fuel rod in PGSFR is the thermal creep strain of the cladding, because the cladding is exposed to a high temperature for a long time during reactor operation period. In general, there are two kind of calculation scheme for thermal creep strain: time hardening and strain hardening rules. In this work, thermal creep strain calculation results for HT9 cladding by using time hardening and strain hardening rules are compared by employing KAERI's current metallic fuel performance analysis code, MACSIS. Also, thermal creep strain calculation results by using ANL's metallic fuel performance analysis code, LIFE-METAL which adopts strain hardening rule are compared with those by using MACSIS. Thermal creep strain calculation results for HT9 cladding by using time hardening and strain hardening rules were compared by employing KAERI's current metallic fuel performance analysis code, MACSIS. Also, thermal creep strain calculation results by using ANL's metallic fuel performance analysis code, LIFE-METAL which adopts strain hardening rule were compared with those by using MACSIS. Tertiary creep started earlier in time hardening rule than in strain hardening rule. Also, calculation results by MACSIS with strain hardening and those obtained by using LIFE-METAL were almost identical to each other

  13. Electron beam hardened paint binder

    International Nuclear Information System (INIS)

    Johnson, O.B.; Labana, S.S.

    1976-01-01

    The invention concerns a paint binder hardened by the effect of electron beams (0.1-100 Mrad/sec). It consists of a dispersion of (A) an ethylenic unsaturated material in (B) at least one vinyl monomer. The component (A) in a reaction product of degraded rubber particles (0.1-4 μm) and an ethylenic unsaturated component with a reactive epoxy, hydroxy or carboxy group which is bonded to the rubber particles by ester or urethane compounds. The rubber particles possess a nucleus and a cross-linked elastomeric acryl polymer, an outer shell with reactive groups and an intermediate layer formed by the monomers of the nucleus and the shell. The manner of production is described in great detail and supplemented by 157 examples. The coatings are suitable to coat articles which will be subject to deformation. (UWI) [de

  14. Radiation hardening of smart electronics

    International Nuclear Information System (INIS)

    Mayo, C.W.; Cain, V.R.; Marks, K.A.; Millward, D.G.

    1991-02-01

    Microprocessor based ''smart'' pressure, level, and flow transmitters were tested to determine the radiation hardness of this class of electronic instrumentation for use in reactor building applications. Commercial grade Complementary Metal Oxide Semiconductor (CMOS) integrated circuits used in these transmitters were found to fail at total gamma dose levels between 2500 and 10,000 rad. This results in an unacceptably short lifetime in many reactor building radiation environments. Radiation hardened integrated circuits can, in general, provide satisfactory service life for normal reactor operations when not restricted to the extremely low power budget imposed by standard 4--20 mA two-wire instrument loops. The design of these circuits will require attention to vendor radiation hardness specifications, dose rates, process control with respect to radiation hardness factors, and non-volatile programmable memory technology. 3 refs., 2 figs

  15. Notch aspects of RSP steel microstructure

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2012-01-01

    Full Text Available For a rather long time, basic research projects have been focused on examinations of mechanical properties for Rapid Solidification Powder (RSP steels. These state-of-art steels are commonly known as “powdered steels“. In fact, they combine distinctive attributes of conventional steel alloys with unusual resistance of construction material manufactured by so called “pseudo-powdered” metallurgy.Choice of suitable materials for experimental verification was carried out based on characteristic application of so called “modern steel”. First, groups of stainless and tool steel types (steel grades ČSN 17 and 19 were selected. These provided representative specimens for the actual comparison experiment. For stainless steel type, two steel types were chosen: hardenable X47Cr14 (ČSN 17 029 stainless steel and non-hardenable X2CrNiMo18-14-3 (ČSN 17 350 steel. They are suitable e.g. for surgical tools and replacements (respectively. For tooling materials, C80U (ČSN 19 152 carbon steel and American D2 highly-alloyed steel (ČSN “equivalent” being 19 572 steel were chosen for the project. Finally, the M390 Böhler steel was chosen as representative of powdered (atomized steels. The goal of this paper is to discuss structural aspects of modern stainless and tool steel types and to compare them against the steel made by the RSP method. Based on the paper's results, impact of powdered steel structural characteristics on the resistance to crack initiation shall be evaluated.

  16. STRUCTURAL STRESS RELAXATION IN STAINLESS INSTABILITY STEEL

    Directory of Open Access Journals (Sweden)

    S. Lyabuk

    2017-06-01

    Full Text Available The approach to the description of conditions of martensitic transformation in austenitic steel is advanced. Transformation induced hardening is the result of Le Chatelier principle in instability alloys. The phase transformation in austenitic instability stainless steel is the cause of reduction of grain refining and increase of strength. It was experimentally shown that physical-mechanical characteristics of the prepared materials were defined by the structure and inhomogeneous distribution of the hardening phase within a grain. The reasons for high thermal stability of inverse austenitic were established. The factors determining the inverse austenitic relaxation resistibility and resources for its increasing were revealed.

  17. An improved Armstrong-Frederick-Type Plasticity Model for Stable Cyclic Stress-Strain Responses Considering Nonproportional Hardening

    Science.gov (United States)

    Li, Jing; Zhang, Zhong-ping; Li, Chun-wang

    2018-03-01

    This paper modified an Armstrong-Frederick-type plasticity model for investigating the stable cyclic deformation behavior of metallic materials with different sensitivity to nonproportional loadings. In the modified model, the nonproportionality factor and nonproportional cyclic hardening coefficient coupled with the Jiang-Sehitoglu incremental plasticity model were used to estimate the stable stress-strain responses of the two materials (1045HR steel and 304 stainless steel) under various tension-torsion strain paths. A new equation was proposed to calculate the nonproportionality factor on the basis of the minimum normal strain range. Procedures to determine the minimum normal strain range were presented for general multiaxial loadings. Then, the modified model requires only the cyclic strain hardening exponent and cyclic strength coefficient to determine the material constants. It is convenient for predicting the stable stress-strain responses of materials in engineering application. Comparisons showed that the modified model can reflect the effect of nonproportional cyclic hardening well.

  18. Relationship between irradiation hardening and embrittlement of pressure vessel steels

    International Nuclear Information System (INIS)

    Odette, G.R.; Lombrozo, P.M.; Wullaert, R.A.

    1984-01-01

    Based on a large body of test and power reactor data, empirical relationships between irradiation strengthening and embrittlement are derived. It is shown that the Charpy V-notch (C /SUB v/ ) 41-J indexed transition temperature increases and the upper-shelf energy decreases systematically with increases in the yield stress. The transition temperature shifts are related to two mechanisms: increases in the maximum temperature of elastic-cleavage fracture, and decreases in the slope of the C, energy versus test temperature curve associated with reductions in the upper-shelf energy. The cleavage shift contribution, which is usually dominant, can be predicted from the initial temperature of fracture at general yield and the change in ambient temperature static yield stress. In developing this simplified cleavage fracture model, it is shown that: (a) yield stress changes are independent of temperature and strain rate; (b) the increase in yield stress with decreasing temperature is independent of the strain rate, irradiation, and metallurgical state; and (c) the microcleavage fracture stress is independent of irradiation and temperature. A semi-empirical procedure for estimating the shift contribution due to upper-shelf energy decreases and the total temperature shift at 41 J, based on the observation of an approximately constant temperature interval of the transition regime, is proposed, along with a method for forecasting the entire irradiated C, curve

  19. Experimental and numerical analysis of micromechanical damage in the punching process for High-Strength Low-Alloy steels

    OpenAIRE

    ACHOURI, Mohamed; GERMAIN, Guénaël; DAL SANTO, Philippe; SAIDANE, Delphine

    2014-01-01

    Sequential sheet metal forming processes can result in the accumulation of work hardening and damage effects in the workpiece material. The mechanical strength of the final component depends on the “evolution” of these two characteristics in the different production steps. The punching process, which is usually in the beginning of the production chain, has an important impact on the stress, strain and damage states in the punched zones. It is essential that the influence of these mechanical f...

  20. Effects of solute elements on hardening of thermally-aged RPV model alloys

    International Nuclear Information System (INIS)

    Dohi, Kenji; Nishida, Kenji; Nomoto, Akiyoshi; Soneda, Naoki; Liu, Li; Sekimura, Naoto; Li Zhengcao

    2012-01-01

    The investigation of effects of solute elements on the copper-enriched cluster, which is a cause of radiation embrittlement of reactor pressure vessel steels, is needed in order to understand the mechanism of the hardening and the cluster formation. The dependence of the hardness change and the formation of thermally-aged Fe-Cu model alloys doped Ni, Si and Mn on aging time are investigated using Vickers harness tester and three dimensional atom probe. Ni addition suppresses hardening, and Si addition accelerates hardening slightly at the initial stage of the aging. Mn addition accelerates hardening much more but does not almost affect the peak hardness. Ni and Si addition increase the number density and the size of the cluster, while Mn addition remarkably increases the number density and the size of the cluster at the initial stage of the aging. In addition, there is no clear correlation between the square root of the volume fraction of the clusters and the hardness change for all of the alloys. The reasons are considered to be the decrease in the solute hardening caused by the cluster formation and the difference in the shear modulus of the cluster due to the difference in the chemical composition of the cluster. (author)

  1. Optimum conditions for aging of stainless maraging steels

    International Nuclear Information System (INIS)

    Mironenko, P.A.; Krasnikova, S.I.; Drobot, A.V.

    1980-01-01

    Aging kinetics of two 0Kh11N10M2T type steels in which 3 % Mo (steel 1), and 3 % Mo and 11 % Co (steel 2) had been additionally introduced instead of titanium were investigated. Electron microscopy and X-ray methods were used. It was ascertained that the process of steel aging proceeded in 3 stages. Steel 2 was hardened more intensively during the aging, had a higher degree of hardness and strength after the aging, weakened more slowly if overaged than steel 1. The intermetallide hcp-phase Fe 2 Mo was the hardening phase on steels extended aging. Optimum combination of impact strength and strength was was achieved using two-stage aging: the first stage - maximum strength aging was achieved, the second stage - aging at minimum temperatures of two-phase α+γ region

  2. The heat treatment effect on the structural changes and properties of high-nitrogen chromium steels

    International Nuclear Information System (INIS)

    Blinov, V.M.; Elistratov, A.A.; Kolesnikov, A.G.; Rakhshtadt, A.G.; Plokhikh, A.I.; Morozova, E.I.; Kostina, M.V.

    2000-01-01

    The structural transformations in the steels with 0.4-1.3 %N and 15-24 %Cr content, originating by thermal treatment, are studied. The dependences of the phase composition of the high-chromium steels (18 %Cr) on the nitrogen content are established. The ratio of the unchanged austenite increases and the martensite quantity decreases correspondingly with growth of the nitrogen concentration from 0.4 up to 1.2 %. The effect of strengthening the steels with the initial martensite structure as well as austenite and martensite steels is observed in the process of steels tempering due to the hardening on the account of the martensite dispersion hardening [ru

  3. Welding Metallurgy and Weldability of Stainless Steels

    Science.gov (United States)

    Lippold, John C.; Kotecki, Damian J.

    2005-03-01

    Welding Metallurgy and Weldability of Stainless Steels, the first book in over twenty years to address welding metallurgy and weldability issues associated with stainless steel, offers the most up-to-date and comprehensive treatment of these topics currently available. The authors emphasize fundamental metallurgical principles governing microstructure evolution and property development of stainless steels, including martensistic, ferric, austenitic, duplex, and precipitation hardening grades. They present a logical and well-organized look at the history, evolution, and primary uses of each stainless steel, including detailed descriptions of the associated weldability issues.

  4. Deflection hardening behaviour of short fibre reinforced fly ash based geopolymer composites

    International Nuclear Information System (INIS)

    Shaikh, F.U.A.

    2013-01-01

    Highlights: • Deflection hardening behaviour is achieved in the DFRGC similar to that observed in DFRCC. • The first crack load or in other word the limit of proportionality (LOP) of DFRGC is similar to that of DFRCC. • The DFRGC also exhibited higher deflection at peak load than DFRCC. • The toughness at peak load of DFRGC is also high than that of DFRCC. • The ductility of DFRGC is also higher than that of DFRCC. - Abstract: This paper reports the newly developed ductile fibre reinforced geopolymer composite (DFRGC) exhibiting deflection hardening and multiple cracking behaviour. The binder of the above composite is different from that used in conventional cement based system. The class F fly ash is used instead of Portland cement in DFRGC and is activated by alkaline liquids (sodium hydroxide and sodium silicate). In this study, two types of fibres namely steel (ST) and polyvinyl alcohol (PVA) fibres are used in mono as well as in ST–PVA hybrid form, with a total volume fraction of 2%. The deflection hardening behaviour of newly developed DFRGC is also compared with that of conventional ductile fibre reinforced cementitious composites (DFRCC). The effects of two different sizes of sand (1.18 mm, and 0.6 mm) and sand/binder ratios of 0.5 and 0.75 on the deflection hardening and multiple cracking behaviour of both DFRGC and DFRCC are also evaluated. Results revel that the deflection hardening and multiple cracking behaviour is achieved in geopolymer based DFRGC similar to that of cement based system. For a given sand size and sand content, comparable deflection hardening behaviour, ultimate flexural strength and the deflection at peak load are observed in both cement and geopolymer based composites irrespective of fibre types and combination. The deflection hardening behaviour of DFRGC is also confirmed by the calculated toughness index values of I 20 > 20. The scanning electron microscope (SEM) study shows no degradation of PVA and steel fibres in the

  5. The microstructural origin of work hardening stages

    DEFF Research Database (Denmark)

    Hughes, D. A.; Hansen, N.

    2018-01-01

    The strain evolution of the flow stress and work hardening rate in stages III and IV is explored by utilizing a fully described deformation microstructure. Extensive measurements by transmission electron microscopy reveal a hierarchical subdivision of grains by low angle incidental dislocation...... addition of the classical Taylor and Hall-Petch formulations. Model predictions agree closely with experimental values of flow stress and work hardening rate in stages III and IV. Strong connections between the evolutionary stages of the deformation microstructure and work hardening rates create a new...... (modern) basis for the classic problem of work hardening in metals and alloys. These connections lead the way for the future development of ultra high strength ductile metals produced via plastic deformation.(c) 2018 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

  6. Numerical study on the splitting of a vapor bubble in the ultrasonic assisted EDM process with the curved tool and workpiece.

    Science.gov (United States)

    Shervani-Tabar, M T; Seyed-Sadjadi, M H; Shabgard, M R

    2013-01-01

    Electrical discharge machining (EDM) is a powerful and modern method of machining. In the EDM process, a vapor bubble is generated between the tool and the workpiece in the dielectric liquid due to an electrical discharge. In this process dynamic behavior of the vapor bubble affects machining process. Vibration of the tool surface affects bubble behavior and consequently affects material removal rate (MRR). In this paper, dynamic behavior of the vapor bubble in an ultrasonic assisted EDM process after the appearance of the necking phenomenon is investigated. It is noteworthy that necking phenomenon occurs when the bubble takes the shape of an hour-glass. After the appearance of the necking phenomenon, the vapor bubble splits into two parts and two liquid jets are developed on the boundaries of the upper and lower parts of the vapor bubble. The liquid jet developed on the upper part of the bubble impinges to the tool and the liquid jet developed on the lower part of the bubble impinges to the workpiece. These liquid jets cause evacuation of debris from the gap between the tool and the workpiece and also cause erosion of the workpiece and the tool. Curved tool and workpiece affect the shape and the velocity of the liquid jets during splitting of the vapor bubble. In this paper dynamics of the vapor bubble after its splitting near the curved tool and workpiece is investigated in three cases. In the first case surfaces of the tool and the workpiece are flat, in the second case surfaces of the tool and the workpiece are convex and in the third case surfaces of the tool and workpiece are concave. Numerical results show that in the third case, the velocity of liquid jets which are developed on the boundaries of the upper and lower parts of the vapor bubble after its splitting have the highest magnitude and their shape are broader than the other cases. Copyright © 2012 Elsevier B.V. All rights reserved.

  7. On cobalt effect on structural and phase transformations during tempering carbon-containing steels of Fe-Ni-Mo system

    International Nuclear Information System (INIS)

    Rakhshtadt, A.G.; Khovova, O.M.; Kan, A.V.; Perkas, M.D.; Kudryavtsev, A.N.; Rodionov, Yu.L.

    1990-01-01

    Methods of resistometry, colorimetry, X-ray diffraction chemical and electrochemical phase analyses, Moessbauer spectroscopy and field-ion mass spectrometry are used to study the nature of precipitation hardening of carbon containing Fe-Ni-Mo martensitic steels. Cobalt contribution to formation of phase composition and structural state of steels during tempering is analyzed. Realization conditions of effective combined (carbide-intermetallide) hardening of the investigated system steels are determined

  8. Welding thermal cycle-triggered precipitation processes in steel S700MC subjected to the thermo-mechanical control processing

    OpenAIRE

    Górka J.

    2017-01-01

    This study presents tests concerned with welding thermal process-induced precipitation processes taking place in 10 mm thick steel S700MC subjected to the Thermo-Mechanical Control Process (TMCP) with accelerated cooling. The thermomechanical processing of steel S700MC leads to its refinement, structural defects and solutioning with hardening constituents. Tests of thin foils performed using a transmission electron microscope revealed that the hardening of steel S700MC was primarily caused by...

  9. Irradiation embrittlement of pressure vessel steels

    International Nuclear Information System (INIS)

    Brumovsky, M.; Vacek, M.

    1975-01-01

    A Standard Research Programme on Irradiation Embrittlement of Pressure Vessel Steels was approved by the Coordinating Meeting on the 12th May 1972 at the Working Group on Engineering Aspects of Irradiation Embrittlement of Pressure Vessel Steels. This Working Group was set up by the International Atomic Energy Agency in Vienna. Seven countries with their research institutes agreed on doing irradiation experiments according to the approved programme on steel A533 B from the U.S. HSST Programme. The Czechoslovak contribution covering tensile and impact testing of non-irradiated steel and steel irradiated at 280degC to 1.3 x 10 23 n/m 2 (E above 1 MeV) is presented in this report. As an additional part the same set of experiments was carried out on two additional steels - A 542 and A 543, made in SKODA Works for comparison of their irradiation embrittlement and hardening with A533 B steel. (author)

  10. Numerical and experimental study on multi-pass laser bending of AH36 steel strips

    Science.gov (United States)

    Fetene, Besufekad N.; Kumar, Vikash; Dixit, Uday S.; Echempati, Raghu

    2018-02-01

    Laser bending is a process of bending of plates, small sized sheets, strips and tubes, in which a moving or stationary laser beam heats the workpiece to achieve the desired curvature due to thermal stresses. Researchers studied the effects of different process parameters related to the laser source, material and workpiece geometry on laser bending of metal sheets. The studies are focused on large sized sheets. The workpiece geometry parameters like sheet thickness, length and width also affect the bend angle considerably. In this work, the effects of width and thickness on multi-pass laser bending of AH36 steel strips were studied experimentally and numerically. Finite element model using ABAQUS® was developed to investigate the size effect on the prediction of the bend angle. Microhardness and flexure tests showed an increase in the flexural strength as well as microhardness in the scanned zone. The microstructures of the bent strips also supported the physical observations.

  11. Technological capabilities of increasing surface quality of workpieces made of titanium alloy VT22 and stability of surface grinding

    Science.gov (United States)

    Soler, Ya I.; Salov, V. M.; Mai, D. S.

    2018-03-01

    Surface grinding of flat workpieces made of alloy VT22 was conducted by the periphery of a highly porous wheel (HPW) from cubic boron nitride CBN30 B107 100 OV K27 КF40 with three processing techniques (ij). They are 10 - cross-feed per stroke, HPW cutting into a workpiece changes alternately from up to down; 12 – cross-feed per double stroke during the up HPW cutting-in at the working stroke; 22 – cross-feed per double stroke during the down HPW cutting-in at the working stroke. With the involvement of artificial neural network models, it was revealed that to improve the quality of surfaces and stability of its formation, grinding should be conducted if ij = 12.

  12. Tensile behavior of irradiated manganese-stabilized stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Tensile tests were conducted on seven experimental, high-manganese austenitic stainless steels after irradiation up to 44 dpa in the FFTF. An Fe-20Mn-12Cr-0.25C base composition was used, to which various combinations of Ti, W, V, B, and P were added to improve strength. Nominal amounts added were 0.1% Ti, 1% W, 0.1% V, 0.005% B, and 0.03% P. Irradiation was carried out at 420, 520, and 600{degrees}C on the steels in the solution-annealed and 20% cold-worked conditions. Tensile tests were conducted at the irradiation temperature. Results were compared with type 316 SS. Neutron irradiation hardened all of the solution-annealed steels at 420, 520, and 600{degrees}C, as measured by the increase in yield stress and ultimate tensile strength. The steel to which all five elements were added to the base composition showed the least amount of hardening. It also showed a smaller loss of ductility (uniform and total elongation) than the other steels. The total and uniform elongations of this steel after irradiation at 420{degrees}C was over four times that of the other manganese-stabilized steels and 316 SS. There was much less difference in strength and ductility at the two higher irradiation temperatures, where there was considerably less hardening, and thus, less loss of ductility. In the cold-worked condition, hardening occured only after irradiation at 420{degrees}C, and there was much less difference in the properties of the steels after irradiation. At the 420{degrees}C irradiation temperature, most of the manganese-stabilized steels maintained more ductility than the 316 SS. After irradiation at 420{degrees}C, the temperature of maximum hardening, the steel to which all five of the elements were added had the best uniform elongation.

  13. Specific Features of Chip Making and Work-piece Surface Layer Formation in Machining Thermal Coatings

    Directory of Open Access Journals (Sweden)

    V. M. Yaroslavtsev

    2016-01-01

    of chip element formation are cycled. Fluctuations of the cutting force components completely repeat all the stages of local destruction and formation of individual chip elements. Studies have shown that with increased thickness of the cut-off layer the main crack develops below the cut-off line thus significantly affecting the quality of the machined surface: emerging cracks, cavities, chips, and other defects that significantly reduce the product performance.In machining the plasma-sprayed coatings, their high tendency to strengthening and rehardening because of the cutting action has a great impact on the surface quality. This is evident as a loss of the elastic equilibrium state stability and as a destruction of the work-piece surface layer (chipping, peeling, flaking. With increasing curvature of the machined surface (e.g., decreasing radius of cylindrical billet the surface layer is increasingly prone to destruction.Specific problems are cutting fluids used in grinding the plasma-sprayed coatings. Machining in this case comes with saturated liquid vapours formed in the surface layer of a billet under high pressure. With a pressure drop on the tool-side in cutting there is such an intensity of vaporization that micro- and macro-fractures of the machined work-piece surface can be initiated.

  14. The secondary hardening phenomenon in strain-hardened MP35N alloy

    International Nuclear Information System (INIS)

    Asgari, S.; El-Danaf, E.; Shaji, E.; Kalidindi, S.R.; Doherty, R.D.

    1998-01-01

    Mechanical testing and microscopy techniques were used to investigate the influence of aging on the structure and strengthening of MP35N alloy. It was confirmed that aging the deformed material at 600 C for 4 h provided additional strengthening, here referred to as secondary hardening, in addition to the primary strain hardening. The secondary hardening phenomenon was shown to be distinctly different from typical age hardening processes in that it only occurred in material deformed beyond a certain cold work level. At moderate strains, aging caused a shift in the entire stress-strain curve of the annealed material to higher stresses while at high strains, it produced shear localization and limited work softening. The secondary hardening increment was also found to be grain size dependent. The magnitude of the secondary hardening appeared to be controlled by the flow stress in the strain hardened material. A model is proposed to explain the observations and is supported by direct experimental evidence. The model is based on formation of h.c.p. nuclei through the Suzuki mechanism, that is segregation of solute atoms to stacking faults, on aging the strain hardened material. The h.c.p. precipitates appear to thicken only in the presence of high dislocation density produced by prior cold work

  15. Development and evaluation of a workpiece temperature analyzer (WPTA) for industrial furances (Phase 1)

    Energy Technology Data Exchange (ETDEWEB)

    1991-10-01

    This project is directed toward the research, development, and evaluation of a viable commercial product-a workpiece temperature measurement analyzer (WPTA) for fired furnaces based on unique radiation properties of surfaces. This WPTA will provide for more uniform, higher quality products and reduce product rejects as well as permit the optimum use of energy. The WPTA may also be utilized in control system applications including metal heat treating, forging furnaces, and ceramic firing furnaces. A large market also exists in the chemical process and refining industry. WPTA applications include the verification of product temperature/time cycles, and use as a front-end sensor for automatic feedback control systems. This report summarizes the work performed in Phase 1 of this three-phase project. The work Phase 1 included the application evaluation; the evaluation of present technologies and limitations; and the development of a preliminary conceptual WPTA design, including identification of technical and economic benefits. Recommendations based on the findings of this report include near-term enhancement of the capabilities of the Pyrolaser, and long-term development of an instrument based on Raman Spectroscopy. Development of the Pyrofiber, fiberoptics version of the Pyrolaser, will be a key to solving present problems involving specularity, measurement angle, and costs of multipoint measurement. Extending the instrument's measurement range to include temperatures below 600{degrees}C will make the product useful for a wider range of applications. The development of Raman Spectroscopy would result in an instrument that could easily be adapted to incorporate a wealth of additional nondestructive analytical capabilities, including stress/stain indication, crystallography, species concentrations, corrosion studies, and catalysis studies, in addition to temperature measurement. 9 refs., 20 figs., 16 tabs.

  16. Solidification Based Grain Refinement in Steels

    Science.gov (United States)

    2011-09-27

    34Thermal Analysis Study of Heterogeneous Nuclei in Stainless Steels ," International Journal of Metalcasting Date: May, 2011 Status: Submitted...develop strength through the precipitation of carbide particles. The resulting mechanical properties can be strengths of 2,000 MPa, 80% elongation, and...by thermomechanical grain refinemeni and precipitation hardening. This is achieved by precipitating niobium carbides , which pin the austenite grains

  17. Low Temperature Gaseous Nitriding of a Stainless Steel Containing Strong Nitride Formers

    DEFF Research Database (Denmark)

    Fernandes, Frederico Augusto Pires; Christiansen, Thomas Lundin; Somers, Marcel A. J.

    Low temperature thermochemical surface hardening of the precipitation hardening austenitic stainless steel A286 in solution treated state was investigated. A286 contains, besides high amounts of Cr, also substantial amounts of strong nitride formers as Ti, Al and V. It is shown that simultaneous...

  18. Precipitation and Hardening in Magnesium Alloys

    Science.gov (United States)

    Nie, Jian-Feng

    2012-11-01

    Magnesium alloys have received an increasing interest in the past 12 years for potential applications in the automotive, aircraft, aerospace, and electronic industries. Many of these alloys are strong because of solid-state precipitates that are produced by an age-hardening process. Although some strength improvements of existing magnesium alloys have been made and some novel alloys with improved strength have been developed, the strength level that has been achieved so far is still substantially lower than that obtained in counterpart aluminum alloys. Further improvements in the alloy strength require a better understanding of the structure, morphology, orientation of precipitates, effects of precipitate morphology, and orientation on the strengthening and microstructural factors that are important in controlling the nucleation and growth of these precipitates. In this review, precipitation in most precipitation-hardenable magnesium alloys is reviewed, and its relationship with strengthening is examined. It is demonstrated that the precipitation phenomena in these alloys, especially in the very early stage of the precipitation process, are still far from being well understood, and many fundamental issues remain unsolved even after some extensive and concerted efforts made in the past 12 years. The challenges associated with precipitation hardening and age hardening are identified and discussed, and guidelines are outlined for the rational design and development of higher strength, and ultimately ultrahigh strength, magnesium alloys via precipitation hardening.

  19. Atomistic study of the hardening of ferritic iron by Ni-Cr decorated dislocation loops

    Science.gov (United States)

    Bonny, G.; Bakaev, A.; Terentyev, D.; Zhurkin, E.; Posselt, M.

    2018-01-01

    The exact nature of the radiation defects causing hardening in reactor structural steels consists of several components that are not yet clearly determined. While generally, the hardening is attributed to dislocation loops, voids and secondary phases (radiation-induced precipitates), recent advanced experimental and computational studies point to the importance of solute-rich clusters (SRCs). Depending on the exact composition of the steel, SRCs may contain Mn, Ni and Cu (e.g. in reactor pressure vessel steels) or Ni, Cr, Si, Mn (e.g. in high-chromium steels for generation IV and fusion applications). One of the hypotheses currently implied to explain their formation is the process of radiation-induced diffusion and segregation of these elements to small dislocation loops (heterogeneous nucleation), so that the distinction between SRCs and loops becomes somewhat blurred. In this work, we perform an atomistic study to investigate the enrichment of loops by Ni and Cr solutes and their interaction with an edge dislocation. The dislocation loops decorated with Ni and Cr solutes are obtained by Monte Carlo simulations, while the effect of solute segregation on the loop's strength and interaction mechanism is then addressed by large scale molecular dynamics simulations. The synergy of the Cr-Ni interaction and their competition to occupy positions in the dislocation loop core are specifically clarified.

  20. A procedure for the hardening of materials

    International Nuclear Information System (INIS)

    Dearnaley, G.

    1984-01-01

    A method of hardening metals or ceramics which have fcc, bcc or hcp structures in which two species of differing atomic radii are introduced into the material to be hardened. One species is of a size such that it can diffuse through the lattice normally. The other is of a size such that it can diffuse readily only along dislocations. Ion bombardment is the preferred method of introducing the species with different atomic radii. The material to be hardened is subjected to heat and plastic deformation so as to cause a large number of dislocations with jogs. The species meet at the jogs where they interact and are trapped and set up strain fields which prevent further deformation of the material. (author)

  1. Effect of Fibers and Filler Types on Fresh and Hardened Properties of Self-Compacting Concrete

    Directory of Open Access Journals (Sweden)

    Saeed K. Rejeb* , Majid Kh . N. Ayad A. M.

    2014-04-01

    Full Text Available This paper deals with studying the fresh and hardened properties of self-compacting concrete, by using three types of filler (silica fume, clinker powder & lime stone powder, and two types of fibers (steel & glass fibers with volume fractions of (0.5% and (0.1% respectively. For each type of fillers, the fresh properties are measured by using Slump test, J- ring and V- funnel, while hardened properties include the compressive strength, splitting tensile strength and flexural strength. The results show that adding fibers to the self-compacting concrete (SCC well reduces the workability and improves the hardened properties. Also, the study concluded that better workability is obtained by using (lime stone, silica fume and clinker powder as fillers, respectively. While the higher hardened properties are gained by using silica fume were rather than those of other types of fillers 

  2. Effect of solute elements on hardening of thermally-aged RPV model alloys

    International Nuclear Information System (INIS)

    Nomoto, A.; Nishida, K.; Dohi, K.; Soneda, N.; Liu, L.; Sekimura, N.; Li, Z.

    2015-01-01

    Embrittlement correlation methods for irradiated reactor pressure vessel (RPV) steels have been developed worldwide to predict the amount of embrittlement during plant operation. The effect of chemical composition on embrittlement is not fully understood, particularly the process of solute atom behavior during solute atom formation. In this series of slides we report the results of thermal ageing experiments of RPV model alloys in order to obtain information on the effect of chemical composition on the hardening process. We can draw the following conclusions. First, the addition of Ni or Si alone to Fe-Cu model alloys does not have clear effect but the addition of Mn to Fe-Cu-Ni alloy accelerates the cluster formation and hardening drastically, the effect of composition on the cluster strength is not clear. Secondly, the hardening process before the hardening peak has linear correlation with APT (Atom Probe Tomography) results and the RSS (Root-Sum-Square)sum model seems to explain the relationship between increase in hardness and APT data in a more consistent manner

  3. Characteristics of modified martensitic stainless steel surfaces under tribocorrosion conditions

    International Nuclear Information System (INIS)

    Rozing, Goran; Marusic, Vlatko; Alar, Vesna

    2017-01-01

    Stainless steel samples were tested in the laboratory and under real conditions of tribocorrosion wear. Electrochemical tests were also carried out to verify the corrosion resistance of modified steel surfaces. Metallographic analysis and hardness testing were conducted on stainless steel samples X20Cr13 and X17CrNi16 2. The possibilities of applications of modified surfaces of the selected steels were investigated by testing the samples under real wear conditions. The results have shown that the induction hardened and subsequently nitrided martensitic steels achieved an average wear resistance of up to three orders of magnitude higher as compared to the delivered condition.

  4. Characteristics of modified martensitic stainless steel surfaces under tribocorrosion conditions

    Energy Technology Data Exchange (ETDEWEB)

    Rozing, Goran [Osijek Univ. (Croatia). Chair of Mechanical Engineering; Marusic, Vlatko [Osijek Univ. (Croatia). Dept. of Engineering Materials; Alar, Vesna [Zagreb Univ. (Croatia). Dept. Materials

    2017-04-01

    Stainless steel samples were tested in the laboratory and under real conditions of tribocorrosion wear. Electrochemical tests were also carried out to verify the corrosion resistance of modified steel surfaces. Metallographic analysis and hardness testing were conducted on stainless steel samples X20Cr13 and X17CrNi16 2. The possibilities of applications of modified surfaces of the selected steels were investigated by testing the samples under real wear conditions. The results have shown that the induction hardened and subsequently nitrided martensitic steels achieved an average wear resistance of up to three orders of magnitude higher as compared to the delivered condition.

  5. Technology of hardening fills for mined spaces

    International Nuclear Information System (INIS)

    Simek, P.; Holas, M.; Chyla, A.; Pech, P.

    1985-01-01

    The technology is described of hardening fills for mined spaces of uranium deposits in North Bohemian chalk. A special equipment was developed for the controlled preparation of a hardening mixture. The composition of the fill is determined by the strength of the filled rock, expecially by the standard strength, i.e., the minimal strength of the filling under uniaxial pressure. The said parameter determines the consumption of binding materials and thereby the total costs of the filling. A description is presented of the filling technology, including rabbit tube transport of the mixture and quality control. (Pu)

  6. Radiation hardening revisited: Role of intracascade clustering

    DEFF Research Database (Denmark)

    Singh, B.N.; Foreman, A.J.E.; Trinkaus, H.

    1997-01-01

    be explained in terms of conventional dispersed-barrier hardening because (a) the grown-in dislocations are not free, and (b) irradiation-induced defect clusters are not rigid indestructible Orowan obstacles. A new model called 'cascade-induced source hardening' is presented where glissile loops produced...... directly in cascades are envisaged to decorate the grown-in dislocations so that they cannot act as dislocation sources. The upper yield stress is related to the breakaway stress which is necessary to pull the dislocation away from the clusters/loops decorating it. The magnitude of the breakaway stress has...

  7. Nitrogen-containing steels and thermomechanical treatment

    International Nuclear Information System (INIS)

    Kaputkina, L.; Prokoshkina, V.G.; Svyazhin, G.

    2004-01-01

    The strengthening of nitrogen-containing corrosion-resistant steels resulting from alloying and thermomechanical treatment have been investigated using X-ray diffraction analysis, light microscopy, hardness measurements and tensile testing. Combined data have been obtained for nitrogen interaction with alloying elements , peculiarities of deformed structure and short-range of nitrogen-containing steels of various structural classes. The higher nitrogen and total alloying element contents, the higher deformation strengthening. Prospects of use the steels with not high nitrogen content and methods of their thermomechanical strengthening are shown. High temperature thermomechanical treatment (HTMT) is very effective for obtaining high and thermally stable constructional strength of nitrogen-containing steels of all classes. The HTMT is most effective if used in a combination with dispersion hardening for aging steels or in the case of mechanically unstable austenitic steels. (author)

  8. Prediction and Optimization of Phase Transformation Region After Spot Continual Induction Hardening Process Using Response Surface Method

    Science.gov (United States)

    Qin, Xunpeng; Gao, Kai; Zhu, Zhenhua; Chen, Xuliang; Wang, Zhou

    2017-09-01

    The spot continual induction hardening (SCIH) process, which is a modified induction hardening, can be assembled to a five-axis cooperating computer numerical control machine tool to strengthen more than one small area or relatively large area on complicated component surface. In this study, a response surface method was presented to optimize phase transformation region after the SCIH process. The effects of five process parameters including feed velocity, input power, gap, curvature and flow rate on temperature, microstructure, microhardness and phase transformation geometry were investigated. Central composition design, a second-order response surface design, was employed to systematically estimate the empirical models of temperature and phase transformation geometry. The analysis results indicated that feed velocity has a dominant effect on the uniformity of microstructure and microhardness, domain size, oxidized track width, phase transformation width and height in the SCIH process while curvature has the largest effect on center temperature in the design space. The optimum operating conditions with 0.817, 0.845 and 0.773 of desirability values are expected to be able to minimize ratio (tempering region) and maximize phase transformation width for concave, flat and convex surface workpieces, respectively. The verification result indicated that the process parameters obtained by the model were reliable.

  9. Nanoprecipitation in bearing steels

    International Nuclear Information System (INIS)

    Barrow, A.T.W.; Rivera-Diaz-del-Castillo, P.E.J.

    2011-01-01

    θ-phase is the main hardening species in bearing steels and appears in both martensitically and bainitically hardened microstructures. This work presents a survey of the microstrucural features accompanying nanoprecipitation in bearing steels. Nanoprecipitate structures formed in 1C-1.5Cr wt.% with additions of Cr, Mn, Mo, Si and Ni are studied. The work is combined with thermodynamic calculations and neural networks to predict the expected matrix composition, and whether this will transform martensitically or bainitically. Martensite tetragonality, composition and the amount of retained austenite are related to hardness and the type of nanoprecipitate structures in martensitic grades. The θ-phase volume fraction, the duration of the bainite to austenite transformation and the amount of retained austenite are related to hardness and a detailed quantitative description of the precipitate nanostructures. Such description includes compositional studies using energy-dispersive spectroscopy, which shows that nanoprecipitate formation takes place under paraequilibrium. Special attention is devoted to a novel two-step bainite tempering process which shows maximum hardness; we prove that this is the most effective process for incorporating solute into the precipitates, which are finer than those resulting from one-step banitic transformation processes.

  10. Improving the accuracy of CT dimensional metrology by a novel beam hardening correction method

    International Nuclear Information System (INIS)

    Zhang, Xiang; Li, Lei; Zhang, Feng; Xi, Xiaoqi; Deng, Lin; Yan, Bin

    2015-01-01

    Its powerful nondestructive characteristics are attracting more and more research into the study of computed tomography (CT) for dimensional metrology, which offers a practical alternative to the common measurement methods. However, the inaccuracy and uncertainty severely limit the further utilization of CT for dimensional metrology due to many factors, among which the beam hardening (BH) effect plays a vital role. This paper mainly focuses on eliminating the influence of the BH effect in the accuracy of CT dimensional metrology. To correct the BH effect, a novel exponential correction model is proposed. The parameters of the model are determined by minimizing the gray entropy of the reconstructed volume. In order to maintain the consistency and contrast of the corrected volume, a punishment term is added to the cost function, enabling more accurate measurement results to be obtained by the simple global threshold method. The proposed method is efficient, and especially suited to the case where there is a large difference in gray value between material and background. Different spheres with known diameters are used to verify the accuracy of dimensional measurement. Both simulation and real experimental results demonstrate the improvement in measurement precision. Moreover, a more complex workpiece is also tested to show that the proposed method is of general feasibility. (paper)

  11. Dynamic characteristics of automotive steel sheets

    Directory of Open Access Journals (Sweden)

    M. Mihaliková

    2016-10-01

    Full Text Available The aim of this experimental research was to perform an analysis of deformation characteristics on two different types of steel: IF steel, and micro-alloyed steel were used automotive industry. For that purpose changes of properties of these materials were carried out by static 10-3 · s-1 and dynamic 103 · s-1 strain rate assess its plastic properties. Vickers micro hardness test was carried out by the static and dynamic loading condition and describes different hardness distribution. The higher strain hardening of materials was obtained too that was confirmed by distribution of dislocations.

  12. Tribocorrosion wear of austenitic and martensitic steels

    Directory of Open Access Journals (Sweden)

    G. Rozing

    2016-07-01

    Full Text Available This paper explores the impact of tribocorrosion wear caused by an aggressive acidic media. Tests were conducted on samples made of stainless steel AISI 316L, 304L and 440C. Austenitic steels were tested in their nitrided state and martensitic in quenched and tempered and then induction hardened state. Electrochemical corrosion resistance testing and analysis of the microstructure and hardness in the cross section was carried out on samples of selected steels. To test the possibility of applying surface modification of selected materials in conditions of use, tests were conducted on samples/parts in a worm press for final pressing.

  13. The influence of limited kinematic hardening in shakedown analysis

    International Nuclear Information System (INIS)

    Nery, Domingos E.S.; Jospin, Reinaldo R.; Zouain, Nestor

    2009-01-01

    The use of the Design by Analysis concept is a trend in modern pressure vessel and piping calculations. DBA flexibility allow us to deal with unexpected configurations detected at in-service inspections. It is also important, in life extension calculations, when deviations of the original standard hypothesis adopted initially in Design by Formula, can happen. To apply the DBA to structures under variable mechanic and thermal loads, it is necessary that, alternate plasticity and incremental collapse (with instantaneous plastic collapse as a particular case), be precluded. These are two basic failure modes considered by ASME or European Standards in DBA. The shakedown theory is the tool available to achieve this goal. In order to apply it, is necessary only the range of the variable loads and the material properties. Precise, robust and efficient algorithms to solve the very large nonlinear optimization problems generated in numerical applications of the shakedown theory is a recent achievement. Zouain and co-workers developed one of these algorithms for elastic ideally-plastic materials. But, it is necessary to consider more realistic material properties in real practical applications. This paper shows an enhancement of this algorithm to dealing with limited kinematic hardening, a typical property of the usual steels. This is done using internal thermodynamic variables. A discrete algorithm is obtained using a plane stress, mixed finite element, with internal variable. An example, a beam encased in an end, under constant axial force and variable moment is presented to show the importance of considering the limited kinematic hardening in a shakedown analysis. (author)

  14. Surface hardening using cw CO2 laser: laser heat treatment, modelation, and experimental work

    Science.gov (United States)

    Muniz, German; Alum, Jorge

    1996-02-01

    In the present work are given the results of the application of laser metal surface hardening techniques using a cw carbon dioxide laser as an energy source on steel 65 G. The laser heat treatment results are presented theoretically and experimentally. Continuous wave carbon dioxide laser of 0.6, 0.3, and 0.4 kW were used. A physical model for the descriptions of the thermophysical laser metal interactions process is given and a numerical algorithm is used to solve this problem by means of the LHT code. The results are compared with the corresponding experimental ones and a very good agreement is observed. The LHT code is able to do predictions of transformation hardening by laser heating. These results will be completed with other ones concerning laser alloying and cladding presented in a second paper.

  15. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-04-14

    .... Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure.... See Preliminary Results of Antidumping Duty Administrative Review: Stainless Steel Sheet and Strip in... Antidumping Duty Administrative Review: Stainless Steel Sheet and Strip in Coils From France, 68 FR 69379...

  16. 75 FR 62101 - Stainless Steel Sheet and Strip in Coils From the Republic of Korea: Final Results of Expedited...

    Science.gov (United States)

    2010-10-07

    ...\\ ``Gilphy 36'' is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is... DEPARTMENT OF COMMERCE International Trade Administration [C-580-835] Stainless Steel Sheet and... countervailing duty order (``CVD'') on stainless steel sheet and strip in coils from the Republic of Korea...

  17. 75 FR 81221 - Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of the Five-Year...

    Science.gov (United States)

    2010-12-27

    ... trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is also excluded from... DEPARTMENT OF COMMERCE International Trade Administration [A-201-822 ] Stainless Steel Sheet and... of the antidumping duty order on stainless steel sheet and strip (``SSSS'') in coils from Mexico...

  18. 75 FR 81214 - Stainless Steel Sheet and Strip in Coils From Italy: Preliminary Results of the Full Second Five...

    Science.gov (United States)

    2010-12-27

    ... martensitic precipitation-hardenable stainless steel is also excluded from the scope of the order. This high... DEPARTMENT OF COMMERCE International Trade Administration [A-475-824] Stainless Steel Sheet and... sunset review of the antidumping duty order on stainless steel sheet and strip in coils from Italy...

  19. 75 FR 62104 - Certain Stainless Steel Sheet and Strip in Coils From Germany, Japan, the Republic of Korea, and...

    Science.gov (United States)

    2010-10-07

    ... trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is also excluded from...-831] Certain Stainless Steel Sheet and Strip in Coils From Germany, Japan, the Republic of Korea, and... duty orders on certain stainless steel sheet and strip in coils from Germany, Italy, Japan, the...

  20. 75 FR 6627 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-02-10

    ... martensitic precipitation-hardenable stainless steel is also excluded from the scope of the order. This high... DEPARTMENT OF COMMERCE International Trade Administration [A-201-822] Stainless Steel Sheet and... review of the antidumping duty order on stainless steel sheet and strip (S4) in coils from Mexico. See...

  1. 75 FR 76700 - Stainless Steel Sheet and Strip in Coils From Taiwan: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-12-09

    ... is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is also... DEPARTMENT OF COMMERCE International Trade Administration [A-583-831] Stainless Steel Sheet and... antidumping duty order on stainless steel sheet and strip in coils (SSSSC) from Taiwan. This review covers...

  2. 75 FR 6631 - Stainless Steel Sheet and Strip in Coils from Japan: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-02-10

    ...\\``Gilphy 36'' is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is... DEPARTMENT OF COMMERCE International Trade Administration [A-588-845] Stainless Steel Sheet and... antidumping duty order on stainless steel sheet and strip in coils (SSSSC) from Japan. This review covers two...

  3. [Microstructural changes in hardened beans (Phaseolus vulgaris)].

    Science.gov (United States)

    Mujica, Maria Virginia; Granito, Marisela; Soto, Naudy

    2015-06-01

    (Phaseolus vulgaris). The hardening of Phaseolus vulgaris beans stored at high temperature and high relative humidity is one of the main constraints for consumption. The objective of this research was to evaluate by scanning electron microscopy, structural changes in cotyledons and testa of the hardened beans. The freshly harvested grains were stored for twelve months under two conditions: 5 ° C-34% RH and 37 ° C-75% RH, in order to promote hardening. The stored raw and cooked grains were lyophilized and fractured. The sections of testa and cotyledons were observed in an electron microscope JSM-6390. After twelve months, grains stored at 37 ° C-75% RH increased their hardness by 503%, whereas there were no significant changes in grains stored at 5 ° C-34% RH. At the microstructural level, the cotyledons of the raw grains show clear differences in appearance of the cell wall, into the intercellular space size and texture matrix protein. There were also differences in compaction of palisade and sub-epidermal layer in the testa of raw grains. After cooking, cotyledon cells of the soft grains were well separated while these ofhard grains were seldom separated. In conclusion, the found differences in hard and soft grains showed a significant participation of both structures, cotyledons and testa, in the grains hardening.

  4. Radiation dose effects, hardening of electronic components

    International Nuclear Information System (INIS)

    Dupont-Nivet, E.

    1991-01-01

    This course reviews the mechanism of interaction between ionizing radiation and a silicon oxide type dielectric, in particular the effect of electron-hole pairs creation in the material. Then effects of cumulated dose on electronic components and especially in MOS technology are examined. Finally methods hardening of these components are exposed. 93 refs

  5. Thermomechanical properties of radiation hardened oligoesteracrylates

    International Nuclear Information System (INIS)

    Lomonosova, N.V.; Chikin, Yu.A.

    1984-01-01

    Thermomechanical properties of radiation hardened oligoesteracrylates are studied by the methods of isothermal heating and thermal mechanics. Films of dimethacrylate of ethylene glycol, triethylene glycol (TGM-3), tetraethylene glycol, tridecaethylene glycol and TGM-3 mixture with methyl methacrylate hardened by different doses (5-150 kGy) using Co 60 installation with a dose rate of 2x10 -3 kGy/s served as a subject of the research. During oligoesteracrylate hargening a space network is formed, chain sections between lattice points of which are in a stressed state. Maximum of deformation is observed at 210-220 deg C on thermomechanical curves of samples hardened by doses > 5 kGy, which form and intensity is dependent on an absorbed dose. Presence of a high-temperature maximum on diaqrams of isometric heating of spatially cross-linked oligoesteracrylates is discovered. High thermal stability of three-dimensional network of radiation hardened oligoesteracrylates provides satisfactory tensile properties (40% of initial strength) in sample testing an elevated temperatures (200-250 deg C)

  6. On use of radial evanescence remain term in kinematic hardening

    International Nuclear Information System (INIS)

    Geyer, P.

    1995-10-01

    A fine modelling of the material' behaviour can be necessary to study the mechanical strength of nuclear power plant' components under cyclic loads. Ratchetting is one of the last phenomena for which numerical models have to be improved. We discuss in this paper on use of radial evanescence remain term in kinematic hardening to improve the description of ratchetting in biaxial loading tests. It's well known that Chaboche elastoplastic model with two non linear kinematic hardening variables initially proposed by Armstrong and Frederick, usually over-predicts accumulation of ratchetting strain. Burlet and Cailletaud proposed in 1987 a non linear kinematic rule with a radial evanescence remain term. The two models lead to identical formulation for proportional loadings. In the case of a biaxial loading test (primary+secondary loading), Burlet and Cailletaud model leads to accommodation, when Chaboche one's leads to ratchetting with a constant increment of strain. So we can have an under-estimate with the first model and an over-estimate with the second. An easy method to improve the description of ratchetting is to combine the two kinematic rules. Such an idea is already used by Delobelle in his model. With analytical results in the case of tension-torsion tests, we show in a first part of the paper, the interest of radial evanescence remain term in the non linear kinematic rule to describe ratchetting: we give the conditions to get adaptation, accommodation or ratchetting and the value of the strain increment in the last case. In the second part of the paper, we propose to modify the elastoplastic Chaboche model by coupling the two types of hardening by means of two scalar parameters which can be identified independently on biaxial loading tests. Identification of these two parameters returns to speculate on the directions of strain in order to adjust the ratchetting to experimental observations. We use the experimental results on the austenitic steel 316L at room

  7. Radiation hardened COTS-based 32-bit microprocessor

    International Nuclear Information System (INIS)

    Haddad, N.; Brown, R.; Cronauer, T.; Phan, H.

    1999-01-01

    A high performance radiation hardened 32-bit RISC microprocessor based upon a commercial single chip CPU has been developed. This paper presents the features of radiation hardened microprocessor, the methods used to radiation harden this device, the results of radiation testing, and shows that the RAD6000 is well-suited for the vast majority of space applications. (authors)

  8. Application of low energy electron beam to precoated steel plates

    International Nuclear Information System (INIS)

    Koshiishi, Kenji

    1989-01-01

    Recently in the fields of home electric appliances, machinery and equipment and interior building materials, the needs for the precoated steel plates having the design and function of high class increase rapidly. In order to cope with such needs, the authors have advanced the examination on the application of electron beam hardening technology to precoated steel plates, and developed the precoated steel plates of high grade and high design 'Super Tecstar EB Series' by utilizing low energy electron beam. The features of this process are (1) hardening can be done at room temperature in a short time-thermally weak films can be adhered, (2) high energy irradiation-the hardening of thick enamel coating and the adhesion of colored films are feasible, (3) the use of monomers of low molecular weight-by high crosslinking, the performance of high sharpness, high hardness, anti-contamination property and so on can be given. The application to precoated steel plate production process is the coating and curing of electron beam hardening type paints, the coating of films with electron beam hardening type adhesives, and the reforming of surface polymer layers by impregnating monomers and causing graft polymerization with electron beam irradiation. The outline of the Super Tecstar EB Series is described. (K.I.)

  9. Method of treating tool steel die materials

    International Nuclear Information System (INIS)

    Cook, C.S.; Damon, S.

    1981-01-01

    In a method of hardening pilger dies to provide a hard case containing residual compressive stresses and tough body, the tool steel die is heated to the austenitizing temperature range, followed by selectively removing heat from the die at a predetermined faster rate in the direction of the desired case than the rate of heat removal from the balance of the die, and thereafter tempering the die. The invention provides a fully hardened and tempered case on the working surface of the die and a tough body in the balance of the die, usually of lower hardness. (author)

  10. Principles of alloy design in high nitrogen 12% chromium steels

    International Nuclear Information System (INIS)

    Goecmen, A.; Ernst, P.; Holmes, P.

    1999-01-01

    12% chromium steels are hardened by a martensitic transformation and by precipitation reactions of the martensite during a subsequent tempering treatment. The original alloy design of these steels is based on the intensifying effect of C on the martensitic transformation hardening as well as on the effects of V and Mo on intensity and stability of carbide precipitation hardening reactions. Advanced alloy design of high carbon 12% chromium steels makes use of f.c.c.-MX type carbonitrides to improve grain refinement and tempering resistance, whereas alloying with about 0.05 wt.-% nitrogen already plays a decisive role. In this paper, new alloy design opportunities provided by high nitrogen are reviewed, which promise to achieve a best possible compromise between grain size limitation, particle hardening and particle stability of 12% chromium steels. The crucial effects of the solubility product of MX-type phases on grain coarsening resistance, precipitation hardening and particle stability are reviewed. The advantages of high nitrogen steels to improve these properties are rationalized to result from the lower solubility of nitrides compared with carbides. As an advantageous opportunity of the achievable higher grain coarsening resistance, the normalizing temperature in high nitrogen steels can be increased in order to increase the amount of the less soluble and thereby slow coarsening f.c.c.-nitrides. In addition, as a consequence of a higher normalizing temperature, the solubility gap of nitrides in the austenite is expanded, which in turn enables an effective precipitation hardening due to low soluble nitrides in the metastable austenite before the martensitic transformation

  11. Effect of Strengthening Mechanism on Strain-Rate Related Tensile Properties of Low-Carbon Sheet Steels for Automotive Application

    Science.gov (United States)

    Das, Anindya; Biswas, Pinaki; Tarafder, S.; Chakrabarti, D.; Sivaprasad, S.

    2018-05-01

    In order to ensure crash resistance of the steels used in automotive components, the ensile deformation behavior needs to be studied and predicted not only under quasi-static condition, but also under dynamic loading rates. In the present study, tensile tests have been performed on four different automobile grade sheet steels, namely interstitial free steel, dual-phase 600 and 800, and a carbon manganese steel over the strain rate regime of 0.001-800/s. Apart from the variation in strength (which always increased with strain rate), the effect of strengthening mechanism on strain rate sensitivity and strain hardening behavior has been evaluated. Strain rate sensitivity was found to increase at high-strain rate regime for all the steels. Contribution of solid solution hardening on strain rate sensitivity at lower plastic strains was found to be higher compared to dislocation strengthening and second-phase hardening. However, precipitation hardening coupled with solid solution hardening produced the highest strain rate sensitivity, in C-Mn-440 steel at high strain rates. Different strain-rate-sensitive models which take into account the change in yield stress and strain hardening behavior with strain rate for ductile materials were used to predict the flow behavior of these sheet steels at strain rates up to 800/s.

  12. Mathematical simulation and optimization of cutting mode in turning of workpieces made of nickel-based heat-resistant alloy

    Science.gov (United States)

    Bogoljubova, M. N.; Afonasov, A. I.; Kozlov, B. N.; Shavdurov, D. E.

    2018-05-01

    A predictive simulation technique of optimal cutting modes in the turning of workpieces made of nickel-based heat-resistant alloys, different from the well-known ones, is proposed. The impact of various factors on the cutting process with the purpose of determining optimal parameters of machining in concordance with certain effectiveness criteria is analyzed in the paper. A mathematical model of optimization, algorithms and computer programmes, visual graphical forms reflecting dependences of the effectiveness criteria – productivity, net cost, and tool life on parameters of the technological process - have been worked out. A nonlinear model for multidimensional functions, “solution of the equation with multiple unknowns”, “a coordinate descent method” and heuristic algorithms are accepted to solve the problem of optimization of cutting mode parameters. Research shows that in machining of workpieces made from heat-resistant alloy AISI N07263, the highest possible productivity will be achieved with the following parameters: cutting speed v = 22.1 m/min., feed rate s=0.26 mm/rev; tool life T = 18 min.; net cost – 2.45 per hour.

  13. Numerical Simulation of a Grinding Process Model for the Spatial Work-pieces: Development of Modeling Techniques

    Directory of Open Access Journals (Sweden)

    S. A. Voronov

    2015-01-01

    Full Text Available The article presents a literature review in simulation of grinding processes. It takes into consideration the statistical, energy based, and imitation approaches to simulation of grinding forces. Main stages of interaction between abrasive grains and machined surface are shown. The article describes main approaches to the geometry modeling of forming new surfaces when grinding. The review of approaches to the chip and pile up effect numerical modeling is shown. Advantages and disadvantages of grain-to-surface interaction by means of finite element method and molecular dynamics method are considered. The article points out that it is necessary to take into consideration the system dynamics and its effect on the finished surface. Structure of the complex imitation model of grinding process dynamics for flexible work-pieces with spatial surface geometry is proposed from the literature review. The proposed model of spatial grinding includes the model of work-piece dynamics, model of grinding wheel dynamics, phenomenological model of grinding forces based on 3D geometry modeling algorithm. Model gives the following results for spatial grinding process: vibration of machining part and grinding wheel, machined surface geometry, static deflection of the surface and grinding forces under various cutting conditions.

  14. Radiation embrittlement of WWER 440 pressure vessel steel and of some improved steels by western producers

    International Nuclear Information System (INIS)

    Koutsky, J.; Vacek, M.; Stoces, B.; Pav, T.; Otruba, J.; Novosad, P.; Brumovsky, M.

    1982-01-01

    The resistance was studied of Cr-Mo-V type steel 15Kh2MFA to radiation embrittlement at an irradiation temperature of around 288 degC. Studied was the steel used for the manufacture of the pressure vessel of the Paks nuclear reactor in Hungary. The obtained results of radiation embrittlement and hardening of steel 15Kh2MFA were compared with similar values of Mn-Ni-Mo type steels A 533-B and A 508 manufactured by leading western manufacturers within the international research programme coordinated by the IAEA. It was found that the resistance of steel 15Kh2MFA to radiation embrittlement is comparable with steels A 533-B and A 508 by western manufacturers. (author)

  15. Formation of Quenching Structures in the Steel 35 by Deform Cutting

    Directory of Open Access Journals (Sweden)

    A. G. Degtyareva

    2014-01-01

    Full Text Available In industry different methods of surface hardening are widely used to increase reliability and durability of friction unit parts. Among these methods are areas of focus based on deformcutting technology (DC i.e. method of chip-free mechanical treatment.It is shown that DC method allows us to produce through- or partial-hardening surface layers of a large thickness (0,4…1.5mm on steel with no additional heat sources. The standard metal-cutting equipment and common tools are used for deform-cutting process.The significant heat generation in the deform-cutting zone and mechanical effect from the tool allow us to heat undercut layers to the phase transformation point to have the hardening structure as a result of heat removal to the cold balk. The hardening structure formation occurs at significant heating and cooling rate (106C/c with large degrees and rates of strain.The deform-cutting modes and working face tool grinding determine the type and properties of the hardening structure. To produce the hardening structure would require the heat transfer and force action augmentation while treatment.These researches deal with through- and partial surface hardening samples produced by turning steel 35 shafts. While through hardening the phase transformation carry among the whole thickness of the undercut layer; while partial hardening the hardening interlayer formed on the side of the cutting tool contact.The depth of hardening zone of samples with through hardening layers is 0,5 mm; the depth of hardening zone of partial hardening samples is 0,8 mm. Micro-hardness of the through hardening layers is 653 HV0,1 and 485 HV0,1 for the partial hardening layers. The metallographic analysis shows that the hardening zone formed while deform cutting has disperse structure; there are ferrite ghosts in it.The tempering at temperatures of 200 – 700C showed that the micro-hardness of the hardening structures formed while deform cutting is larger than the micro

  16. Cyclic deformation and phase transformation of 6Mo superaustenitic stainless steel

    Science.gov (United States)

    Wang, Shing-Hoa; Wu, Chia-Chang; Chen, Chih-Yuan; Yang, Jer-Ren; Chiu, Po-Kay; Fang, Jason

    2007-08-01

    A fatigue behavior analysis was performed on superaustenitic stainless steel UNS S31254 (Avesta Sheffield 254 SMO), which contains about 6wt.% molybdenum, to examine the cyclic hardening/softening trend, hysteresis loops, the degree of hardening, and fatigue life during cyclic straining in the total strain amplitude range from 0.2 to 1.5%. Independent of strain rate, hardening occurs first, followed by softening. The degree of hardening is dependent on the magnitude of strain amplitude. The cyclic stress-strain curve shows material softening. The lower slope of the degree of hardening versus the strain amplitude curve at a high strain rate is attributed to the fast development of dislocation structures and quick saturation. The ɛ martensite formation, either in band or sheath form, depending on the strain rate, leads to secondary hardening at the high strain amplitude of 1.5%.

  17. Structural heredity influence upon principles of strain wave hardening

    Science.gov (United States)

    Kiricheck, A. V.; Barinov, S. V.; Yashin, A. V.

    2017-02-01

    It was established experimentally that by penetration of a strain wave through material hardened not only the technological modes of processing, but also a technological heredity - the direction of the fibers of the original macrostructure have an influence upon the diagram of microhardness. By penetration of the strain wave along fibers, the degree of hardening the material is less, however, a product is hardened throughout its entire section mainly along fibers. In the direction of the strain waves across fibers of the original structure of material, the degree of material hardening is much higher, the depth of the hardened layer with the degree of hardening not less than 50% makes at least 3 mm. It was found that under certain conditions the strain wave can completely change the original structure of the material. Thus, a heterogeneously hardened structure characterized by the interchange of harder and more viscous areas is formed, which is beneficial for assurance of high operational properties of material.

  18. Radiation-hardened optoelectronic components: detectors

    International Nuclear Information System (INIS)

    Wiczer, J.J.

    1986-01-01

    In this talk, we will survey recent research in the area of radiation hardened optical detectors. We have studied conventional silicon photodiode structures, special radiation hardened silicon photodiodes, and special double heterojunction AlGaAs/GaAs photodiodes in neutron, gamma, pulsed x-ray and charged particle environments. We will present results of our work and summarize other research in this area. Our studies have shown that detectors can be made to function acceptably after exposures to neutron fluences of 10 15 n/cm 2 , total dose gamma exposures of 10 8 rad (Si), and flash x-ray environments of 10 8 rad/sec (Si). We will describe detector structures that can operate through these conditions, pre-rad and post-rad operational characteristics, and experimental conditions that produced these results. 23 refs., 10 figs., 1 tab

  19. Analysis of Low Dose Irradiation Damages in Structural Ferritic/Martensitic Steels by Proton Irradiation and Nanoindentation

    International Nuclear Information System (INIS)

    Waseem, Owais A.; Ryu, Ho Jin; Park, Byong Guk; Jeong, Jong Ryul; Maeng, Cheol Soo; Lee, Myoung Goo

    2016-01-01

    As a result, ferritic-martensitic steels find applications in the in-core and out-of-core components which include ducts, piping, pressure vessel and cladding, etc. Due to ferromagnetism of F/M steel, it has been successfully employed in solenoid type fuel injector. Although the irradiation induced degradation in ferritic martensitic steels is lower as compare to (i) reduced activation steels, (ii) austenitic steels and (iii) martensitic steels, F/M steels are still prone to irradiation induced hardening and void swelling. The irradiation behavior may become more sophisticated due to transmutation and production of helium and hydrogen. The ductile to brittle transition temperature of F/M steels is also expected to increase due to irradiation. These irradiation induced degradations may deteriorate the integrity of F/M components. As a result of these investigations, it has found that the F/M steels experience no irradiation hardening above 400 .deg. C, but below this temperature, up to 350 .deg. C, weak hardening is observed. The irradiation hardening becomes more pronounced below 300 .deg. C. Moreover, the irradiation hardening has also found dependent upon radiation damage. The hardening was found increasing with increasing dose. Due to pronounced irradiation hardening below 300 .deg. C and increasing radiation damage with increasing dose (even at low dpa), it is required to investigate the post irradiation mechanical properties of F/M steel, in order to confirm its usefulness in structural and magnetic components which experience lifetime doses as low as 1x10"-"5 dpa.

  20. Analysis of Low Dose Irradiation Damages in Structural Ferritic/Martensitic Steels by Proton Irradiation and Nanoindentation

    Energy Technology Data Exchange (ETDEWEB)

    Waseem, Owais A.; Ryu, Ho Jin; Park, Byong Guk [KAIST, Daejeon (Korea, Republic of); Jeong, Jong Ryul [Chungnam University, Daejeon (Korea, Republic of); Maeng, Cheol Soo; Lee, Myoung Goo [KEPCO, Daejeon (Korea, Republic of)

    2016-05-15

    As a result, ferritic-martensitic steels find applications in the in-core and out-of-core components which include ducts, piping, pressure vessel and cladding, etc. Due to ferromagnetism of F/M steel, it has been successfully employed in solenoid type fuel injector. Although the irradiation induced degradation in ferritic martensitic steels is lower as compare to (i) reduced activation steels, (ii) austenitic steels and (iii) martensitic steels, F/M steels are still prone to irradiation induced hardening and void swelling. The irradiation behavior may become more sophisticated due to transmutation and production of helium and hydrogen. The ductile to brittle transition temperature of F/M steels is also expected to increase due to irradiation. These irradiation induced degradations may deteriorate the integrity of F/M components. As a result of these investigations, it has found that the F/M steels experience no irradiation hardening above 400 .deg. C, but below this temperature, up to 350 .deg. C, weak hardening is observed. The irradiation hardening becomes more pronounced below 300 .deg. C. Moreover, the irradiation hardening has also found dependent upon radiation damage. The hardening was found increasing with increasing dose. Due to pronounced irradiation hardening below 300 .deg. C and increasing radiation damage with increasing dose (even at low dpa), it is required to investigate the post irradiation mechanical properties of F/M steel, in order to confirm its usefulness in structural and magnetic components which experience lifetime doses as low as 1x10{sup -5} dpa.