Minor-alloyed Cu-Ni-Si alloys with high hardness and electric conductivity designed by a cluster formula approach

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Dongmei Li

2017-08-01

Full Text Available Cu-Ni-Si alloys are widely used due to their good electrical conductivities in combination with high strength and hardness. In the present work, minor-alloying with M = (Cr, Fe, Mo, Zr was conducted for the objective of further improving their hardness while maintaining their conductivity level. A cluster-plus-glue-atom model was introduced to design the compositions of M-alloyed Cu-Ni-Si alloys, in which an ideal composition formula [(Ni,Si,M-Cu12]Cu3 (molar proportion was proposed. To guarantee the complete precipitation of solute elements in fine δ-Ni2Si precipitates, the atomic ratio of (Ni,M/Si was set as 2/1. Thus the designed alloy series of Cu93.75(Ni/Zr3.75Si2.08(Cr/Fe/Mo0.42 (at% were arc-melted into ingots under argon atmosphere, and solid-solutioned at 950 °C for 1 h plus water quenching and then aged at 450 °C for different hours. The experimental results showed that these designed alloys exhibit high hardness (HV > 1.7 GPa and good electrical conductivities (≥ 35% IACS. Specifically, the quinary Cu93.75Ni3.54Si2.08(Cr/Fe0.42Zr0.21 alloys (Cu-3.32Ni-0.93Si-0.37(Cr/Fe−0.30Zr wt% possess both a high hardness with HV = 2.5–2.7 GPa, comparable to the high-strength KLFA85 alloy (Cu-3.2Ni-0.7Si-1.1Zn wt%, HV = 2.548 GPa, and a good electrical conductivity (35–36% IACS.

Microstructure influence on corrosion behavior of a Fe–Cr–V–N tool alloy studied by SEM/EDS, scanning Kelvin force microscopy and electrochemical measurement

International Nuclear Information System (INIS)

Sababi, Majid; Ejnermark, Sebastian; Andersson, Jörgen; Claesson, Per M.; Pan, Jinshan

2013-01-01

Highlights: ► Localized corrosion of a new N-based tool alloy (Fe–Cr–V–N) has been studied. ► One-pass mode of scanning Kelvin force microscopy (KFM) was used in the study. ► The focus was on correlation between microstructure and localized corrosion. - Abstract: Microstructure influence on corrosion behavior of an N-based tool alloy (Fe–Cr–V–N) has been studied. Electron microscopy analysis showed two types of hard phases in the alloy. One-pass mode scanning Kelvin force microscopy (KFM) was used to investigate relative nobility of the hard phases. Volta potential mapping indicates higher nobility for the hard phases than the alloy matrix, and, the V- and N-rich particles exhibit the highest Volta potential. Post-polarization analysis by SEM revealed localized dissolution initiated in matrix regions adjacent to hard phase particles, and the boundary region surrounding the Cr- and Mo-rich particles is more prone to localized corrosion.

Effect of phosphorus additions on hot pressing temperature and some properties of WC-Co hard alloys

International Nuclear Information System (INIS)

Dotsenko, V.M.; Simkina, Eh.S.; Tsypin, N.V.

1977-01-01

Results of studies on the effect of phosphorus additions on hot pressing temperature and some properties of VK6 and VK15 hard alloys are given. It is shown that alloying of hard alloys with 3-6 wt % phosphorus gives opportunity to lower substantially (for 200-300 deg) their hot pressing temperature. Hardness and density of alloys with phosphorus do not practically change. Some decrease of strength and wear-resistance characteristics is observed which is obviously connected with irregular distribution of phosphorus in the alloy

Parameters optimization, microstructure and micro-hardness of silicon carbide laser deposited on titanium alloy

CSIR Research Space (South Africa)

Adebiyia, DI

2016-06-01

Full Text Available Silicon carbide (SiC), has excellent mechanical properties such as high hardness and good wear resistance, and would have been a suitable laser-coating material for titanium alloy to enhance the poor surface hardness of the alloy. However, SiC has...

Improvement of hardness of aluminium AA1200 by laser surface alloying

CSIR Research Space (South Africa)

Mabhali, Luyolo AB

2010-07-01

Full Text Available Aluminium is vastly used in industry due to its low cost, light weight and excellent workability, but lacks in wear resistance and hardness. Laser alloying is used to improve the surface properties such as hardness by modifying the composition...

Identification of Technological Parameters of Ni-Alloys When Machining by Monolithic Ceramic Milling Tool

Science.gov (United States)

Czán, Andrej; Kubala, Ondrej; Danis, Igor; Czánová, Tatiana; Holubják, Jozef; Mikloš, Matej

2017-12-01

The ever-increasing production and the usage of hard-to-machine progressive materials are the main cause of continual finding of new ways and methods of machining. One of these ways is the ceramic milling tool, which combines the pros of conventional ceramic cutting materials and pros of conventional coating steel-based insert. These properties allow to improve cutting conditions and so increase the productivity with preserved quality known from conventional tools usage. In this paper, there is made the identification of properties and possibilities of this tool when machining of hard-to-machine materials such as nickel alloys using in airplanes engines. This article is focused on the analysis and evaluation ordinary technological parameters and surface quality, mainly roughness of surface and quality of machined surface and tool wearing.

Using Neural Networks to Predict the Hardness of Aluminum Alloys

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B. Zahran

2015-02-01

Full Text Available Aluminum alloys have gained significant industrial importance being involved in many of the light and heavy industries and especially in aerospace engineering. The mechanical properties of aluminum alloys are defined by a number of principal microstructural features. Conventional mathematical models of these properties are sometimes very complex to be analytically calculated. In this paper, a neural network model is used to predict the correlations between the hardness of aluminum alloys in relation to certain alloying elements. A backpropagation neural network is trained using a thorough dataset. The impact of certain elements is documented and an optimum structure is proposed.

Hard coatings on magnesium alloys by sputter deposition using a pulsed d.c. bias voltage

Energy Technology Data Exchange (ETDEWEB)

Reiners, G. [Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany); Griepentrog, M. [Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany)

1995-12-01

An increasing use of magnesium-based light-metal alloys for various industrial applications was predicted in different technological studies. Companies in different branches have developed machine parts made of magnesium alloys (e.g. cars, car engines, sewing and knitting machines). Hence, this work was started to evaluate the ability of hard coatings obtained by physical vapour deposition (PVD) in combination with coatings obtained by electrochemical deposition to protect magnesium alloys against wear and corrosion. TiN hard coatings were deposited onto magnesium alloys by unbalanced magnetron sputter deposition. A bipolar pulsed d.c. bias voltage was used to limit substrate temperatures to 180 C during deposition without considerable loss of microhardness and adhesion. Adhesion, hardness and load-carrying capacity of TiN coatings deposited directly onto magnesium alloys are compared with the corresponding values of TiN coatings deposited onto substrates which had been coated electroless with an Ni-P alloy interlayer prior to the PVD. (orig.)

Carbidosteels represents a new generation of hard alloys

International Nuclear Information System (INIS)

Narva, V.K.

2001-01-01

Different processes of production of carbidosteels and improvement of their properties after sintering have been studied. The carbidosteel coating applying processes onto steel basis by plasma sputtering, electric contact baking and diffusion welding under vacuum were studied. It is shown that the electric contact baking method achieves a sufficiently high hardness as well as coupling strength of the baking layer with the substrate. In the process of diffusion welding with an increase in titanium carbide content and with the growth of the alloying degree of steel-binder in carbidosteel, hardness rises [ru

Microstructures of alloyed and dispersed hard particles in the aluminium surface

CSIR Research Space (South Africa)

Pityana, S

2010-03-01

Full Text Available Laser surface alloying of A1200 aluminium alloy was carried out using a 4.4 kW Nd:YAG laser. Powder mixtures of SiC and TiC hard particles were injected into the laser generated melt pool on the aluminium substrate using a commercial powder feeder...

Research on hardness and tensile properties of A390 alloy with tin addition

Science.gov (United States)

Si, Yi

2018-03-01

The effect of tin content on hardness and tensile properties of A390 alloys has been discussed. The microstructure of the A390 alloy with tin addition has been surveyed by OM and investigated by SEM. Research showed that β-Sn in the alloy precipitation forms were mainly small blocks and thin strips, particles within the Al2Cu network or large blocks consisting of β-Sn and Al2Cu on Al/Si interfaces or α-Al grain boundaries. Spheroidization of the primary and eutectic silicon was improved due to Sn accretion. With the augment of element tin, hardness of casting alloy is much higher than that of alloy after heat treatment. The elongation and ultimate tensile strength (UTS) were increased in Sn addition from 0 to 1%, which is attributed to the multiple action of Sn.

Technics Research on Polycrystalline Cubic Boron Nitride Cutting Tools Dry Turning Ti-6AL-4V Alloy Based on Orthogonal Experimental Design

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Jia Yunhai

2018-01-01

Full Text Available Ti-6Al-4V components are the most widely used titanium alloy products not only in the aerospace industry, but also for bio-medical applications. The machine-ability of titanium alloys is impaired by their high temperature chemical reactivity, low thermal conductivity and low modulus of elasticity. Polycrystalline cubic boron nitride represents a substitute tool material for turning titanium alloys due to its high hardness, wear resistance, thermal stability and hot red hardness. For determination of suitable cutting parameters in dry turning Ti-6AL-4V alloy by Polycrystalline cubic boron nitride cutting tools, the samples, 300mm in length and 100mm in diameter, were dry machined in a lathe. The turning suitable parameters, such as cutting speed, feed rate and cut depth were determined according to workpieces surface roughness and tools flank wear based on orthogonal experimental design. The experiment showed that the cutting speed in the range of 160~180 m/min, the feed rate is 0.15 mm/rev and the depth of cut is 0.20mm, ideal workpiece surface roughness and little cutting tools flank wear can be obtained.

Characterization and properties of sintered WC–Co and WC–Ni–Fe hard metal alloys

International Nuclear Information System (INIS)

Chang, Shih-Hsien; Chen, Song-Ling

2014-01-01

Highlights: • WC–Ni–Fe alloy sintered at 1400 °C had the highest hardness (HRA 85.3 ± 0.5). • The optimal WC–Ni–Fe sintered alloy possessed the highest TRS value (2524.5 ± 1.0 MPa). • The fracture toughness of the sintered WC–Ni–Fe alloys is mainly provided by the Ni–Fe binders. • WC–Ni–Fe sintered alloy possessed the highest fracture toughness of K IC (15.1 MPa m 1/2 ). • The WC–Ni–Fe sintered alloy had the much better corrosion resistance in 0.15 M HCl solution. -- Abstract: The aim of this study is to explore two different tungsten carbide binders (Co and Ni–Fe) and then impose various sintering temperature treatments. Experimental results show that the optimal sintering temperatures for WC–Co and WC–Ni–Fe hard metal alloys are 1350 °C and 1400 °C for 1 h, respectively. Meanwhile, the WC–Co and WC–Ni–Fe alloys undergo a well liquid-phase sintering and, thus, exhibit excellent mechanical properties. In addition, the sintered WC–Co and WC–Ni–Fe alloys show that when the relative density reached 99.76% and 99.68%, the hardness was enhanced to HRA 84.4 ± 0.5 and 85.3 ± 0.5, and the TRS increased to 2471.2 ± 1.0 and 2524.5 ± 1.0 MPa, respectively. Moreover, the corrosion test results show that the WC–Ni–Fe alloy sintered at 1400 °C had the lowest corrosion current (I corr ) of 1.11 × 10 −5 A cm −2 and the highest polarization resistance (R p ) of 2464.61 Ω cm 2 in 0.15 M HCl solution. Simultaneously, the fracture toughness of K IC increased to 15.1 MPa m 1/2 . Compared with sintered WC–Co alloys, the sintered WC–Ni–Fe hard metal alloys possessed much better corrosion resistance and mechanical properties

Synthesis of electric discharge alloyed nickel–tungsten coating on tool steel and its tribological studies

International Nuclear Information System (INIS)

Arun, Ilangovan; Duraiselvam, Muthukannan; Senthilkumar, V.; Narayanasamy, R.; Anandakrishnan, V.

2014-01-01

Highlights: • Electrical discharge alloying/coating made on AISI D2 tool steel. • The hardness of EDA layer is three to four time higher than the base material. • The dry sliding wear tests performed on EDA layer at different temperatures. • The alloyed layer acts as a self-lubricant at higher temperature. - Abstract: The present study examines the method of depositing nickel and tungsten on die steel surface by means of dispersing these elements in dielectric fluid in an electrical discharge alloying (EDA) process. The modified surface was mechanically and metallurgically characterized using Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray spectroscopy (EDX), microhardness tester and Pin-on-disc tribometer. The phase transformations that occurred during EDA process were evaluated by XRD. The deposition of Ni and W on die steel surfaces yielded minimal cracks with excellent metallurgical bonding. Higher hardness (∼1059 HV 0.3 ) with little brittleness resulted in superior wear resistance properties, a property which was retained even at elevated temperature

Grain size stability and hardness in nanocrystalline Cu–Al–Zr and Cu–Al–Y alloys

Energy Technology Data Exchange (ETDEWEB)

Roy, D., E-mail: droy2k6@gmail.com [Material Science and Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States); Materials and Metallurgical Engineering Department, NIFFT, Ranchi 834003 (India); Mahesh, B.V. [Department of Mechanical and Aerospace Engineering, Monash University (Australia); Atwater, M.A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Chan, T.E.; Scattergood, R.O.; Koch, C.C. [Material Science and Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States)

2014-03-01

Cryogenic high energy ball milling has been used to synthesize nanocrystalline Cu–14Al, Cu–12Al–2Zr and Cu–12Al–2Y alloys by mechanical alloying. The alloys were studied with the aim of comparing the effect of substituting Y and Zr in place of Al, in Cu–Al alloys, on the grain size stability at elevated temperatures. The as-milled alloys were subjected to annealing at various temperatures between 200 and 900 °C and the resulting grain morphology has been studied using X-ray diffraction and transmission electron microscopy. The addition of Y results in significantly reduced susceptibility to grain growth whereas in case of CuAl and CuAlZr alloys, the susceptibility to grain growth was much higher. The hardness is substantially increased due to Zr and Y addition in the as-milled CuAl powders. However, the hardness of Cu–12Al–2Zr gradually decreases and approaches that of Cu–14Al alloy after the annealing treatment whereas in case of Cu–12Al–2Y alloy, the relative drop in the hardness is much lower after annealing. Accordingly, the efficacy of grain size stabilization by Y addition at high homologous temperatures has been explained on the basis of a recent thermodynamic stabilization models.

Grain size stability and hardness in nanocrystalline Cu–Al–Zr and Cu–Al–Y alloys

International Nuclear Information System (INIS)

Roy, D.; Mahesh, B.V.; Atwater, M.A.; Chan, T.E.; Scattergood, R.O.; Koch, C.C.

2014-01-01

Cryogenic high energy ball milling has been used to synthesize nanocrystalline Cu–14Al, Cu–12Al–2Zr and Cu–12Al–2Y alloys by mechanical alloying. The alloys were studied with the aim of comparing the effect of substituting Y and Zr in place of Al, in Cu–Al alloys, on the grain size stability at elevated temperatures. The as-milled alloys were subjected to annealing at various temperatures between 200 and 900 °C and the resulting grain morphology has been studied using X-ray diffraction and transmission electron microscopy. The addition of Y results in significantly reduced susceptibility to grain growth whereas in case of CuAl and CuAlZr alloys, the susceptibility to grain growth was much higher. The hardness is substantially increased due to Zr and Y addition in the as-milled CuAl powders. However, the hardness of Cu–12Al–2Zr gradually decreases and approaches that of Cu–14Al alloy after the annealing treatment whereas in case of Cu–12Al–2Y alloy, the relative drop in the hardness is much lower after annealing. Accordingly, the efficacy of grain size stabilization by Y addition at high homologous temperatures has been explained on the basis of a recent thermodynamic stabilization models

Changes in phase composition and stress state of surface layers of VK20 hard alloy after ion bombardment

International Nuclear Information System (INIS)

Platonov, G.L.; Leonov, E.Yu.; Anikin, V.N.; Anikeev, A.I.

1988-01-01

Titanium ion bombardment of the surface of the hard VK20 alloy is studied for its effect on variations in the phase and chemical composition of its surface layers. It is stated that ion treatment results in the appearance of the η-phase of Co 6 W 6 C composition in the surface layer of the VK20 alloy, in the increase of distortions and decrease of coherent scattering blocks of the hard alloy carbide phase. Such a bombardment is found to provoke a transition of the plane-stressed state of the hard alloy surface into the volume-stressed state. It is established that ion treatment does not cause an allotropic transition of the cobalt phase α-modification, formed during grinding of the hard alloy, into the β-modification

Processing and properties of mechanically alloyed sintered steels with hard inclusions

International Nuclear Information System (INIS)

Gutsfeld, C.

1991-10-01

The aim of this work was the development of mechanically alloyed sintered steels with inert hard inclusions and their characterisation concerning the mechanical properties and the sliding wear behaviour. For this material concept the hard materials NbC, TiC, TiN and Al 2 O 3 were chosen with volume contents upto 20%. Mechanical alloying of the raw powders is a necessary prerequisit for an extreme fine and homogeneous microstructure and good mechanical and wear properties. Through a connecting powder annealing a conventional powder metallurgical processing with cold pressing and sintering is possible. For the consolidation pressureless liquid phase sintering initiated through phosphorus contents of 0,6% is suitable. Because of the strong hampering of grain growth through the included hard particles sintering densities upto 99% TD are possible with extreme fine microstructures. The mechanical properties can be varied in wide ranges. So tensile strengths of 1150 MPa, elongations at fracture of 17%, hardness of over 800 HV and fatigue strengths of 370 MPa have been reached. Throughout HIP or sinter forging the mechanical properties can be improved furthermore. (orig.) [de

Plasma spraying of hard magnetic coatings based on Sm-Co alloys

International Nuclear Information System (INIS)

KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" data-affiliation=" (Siberian State Aerospace University named after Academician M.F. Reshetnev 31 KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" >Saunin, V N; KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" data-affiliation=" (Siberian State Aerospace University named after Academician M.F. Reshetnev 31 KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" >Telegin, S V

2015-01-01

Our research is focused on the formation of hard magnetic coatings by plasma spraying an arc-melted Sm-Co powder. We have studied basic magnetic characteristics depending on the components ratio in the alloy. A sample with a 40 wt.% Sm coating exhibits the highest coercive force (63 kOe) as compared to near-to-zero coercive force in the starting powder. X-ray structure analysis of the starting alloy and the coating reveals that the amount of SmCo 5 phase in the sprayed coating increases occupying up to 2/3 of the sample. We have also studied temperature dependence of the coating and have been able to obtain plasma sprayed permanent magnets operating within the temperature range from -100 to +500 °C. The technique used does not involve any additional thermal treatment and allows a coating to be formed right on the magnetic conductor surface irrespective of the conductor geometry

Correlation between Fe–V–C alloys surface hardness and plasma temperature via LIBS technique

Energy Technology Data Exchange (ETDEWEB)

Messaoud Aberkane, S., E-mail: smessaoud@cdta.dz [Centre de Développement des Technologies Avancées, Baba Hassen, Alger (Algeria); Bendib, A. [Université des Sciences et de Technologie Houari Boumediene, Bab-Ezzouar, Alger (Algeria); Yahiaoui, K.; Boudjemai, S.; Abdelli-Messaci, S.; Kerdja, T. [Centre de Développement des Technologies Avancées, Baba Hassen, Alger (Algeria); Amara, S.E. [Université des Sciences et de Technologie Houari Boumediene, Bab-Ezzouar, Alger (Algeria); Harith, M.A. [National Institute of Laser Enhanced Science, Cairo University (Egypt)

2014-05-01

Highlights: • New application of LIBS in industry. • Hardness of metallic alloys estimation using LIBS calibration curves. • Linear correlation between the plasma temperature and the hardness of metallic alloys. • The shock wave is fast when the material is hard. - Abstract: Surface hardness is a very important characteristic of metals. Its monitoring plays a key role in industry. In the present paper, using laser induced breakdown spectroscopy (LIBS), Fe–V{sub 18%}–C{sub 1%} alloys with different heat treatments have been used for making the correlation between surface hardness and laser-induced plasma temperatures. All investigated samples were characterized by the same ferrite phase with different Vickers surface hardnesses. The differences in hardness values were attributed to the crystallite size changes. A linear relationship has been obtained between the Vickers surface hardness and the laser induced plasma temperature. For comparison the relation between surface hardness and the ratio of the vanadium ionic to atomic spectral lines intensities (VII/VI) provided good linear results too. However, adopting the proposed approach of using the plasma temperature, instead, is more reliable in view of the difficulties that could be encountered in choosing the proper ionic and atomic spectral lines. To validate this approach we have investigated the shock wave speed induced by laser interaction with the used samples. It was found that harder is the material faster is the shock wave. The determination of the surface hardness via measuring T{sub e} shows the feasibility of using LIBS as an easy and reliable method for in situ industrial application for production control.

MATERIAL CHOICE AND BLANKS OPERATION TECHNOLOGY OF AK6 ALUMINIUM ALLOY

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N. YE. Kalinina

2014-03-01

Full Text Available Purpose. Justification of the material and heat treatment method of aluminum alloy for the manufacturing of parts, type «plate» based on the results of microstructure and mechanical properties research; development of technological process of blanks operation of AK6 aluminum alloy. Methodology. Powdered alloy based on aluminum type AK6 was the research material. Finished forgings with the size 2520×1520×65 mm were obtained as a result of the preparation and forging of the blanks. After mechanical treatment of the blanks they were exposed to thermal processing and milling. Structure of the metal was examined under light microscope MIM-8M. Brinell hardness was used as the strength alloy characteristic. Findings. Influence analysis of alloy elements on the structure of deformable aluminum alloys was carried out. Research of influence of heat treatment modes on structure and properties of the AK6 alloy were performed. The improved technological process, which made it possible to obtain the item with the improved structure and properties and lower costs is offered. Originality. The samples of AK6 powdered alloy on fire resistance were tested. It is established that under heating of an example in the oxidative flame, it does not ignite to a temperature of 705 °C. The cause of high fire resistance of AK6 alloy samples was found, it is connected with the presence in the material the evenly distributed, small oxide inclusions and amorphous oxide film on the surface. Practical value. Hard conditions of work (corrosion in marine and industrial atmosphere, static and shock loads, cyclic temperature allow the use of the item in various designs.

The Influence of Aluminum on the Microstructure and Hardness of Mg-5Si-7Sn Alloy

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Rzychoń T.

2016-03-01

Full Text Available Magnesium alloys due the low density and good mechanical properties are mainly used in the automotive and aerospace industry. In recent years, magnesium alloys are extensively developed for use in high temperatures (above 120°C. Among these alloys, magnesium alloys containing tin and silicon have large possibilities of application due to the formation of thermally stable intermetallic Mg2Sn and Mg2Si. In this paper the influence of aluminum and heat treatment on the on the microstructure and hardness of Mg-7Sn-5Si alloy is reported. It was found that the microstructure of Mg-7Sn-5Si alloy consist of α-Mg solid solution, Mg2Sn and Mg2Si compounds. Addition of 2 wt% of Al to Mg-7Sn-5Si alloy causes the formation of Al2Sn phase. Moreover, Al dissolves in the α-Mg solid solution. The solution heat-treatment of tested alloys at 500°C for 24 h causes the dissolve the Mg2Sn phase in the α-Mg matrix and spheroidization of Mg2Si compound. The Mg2Si primary crystals are stable at solution temperature. After ageing treatment the precipitation process of equilibrium Mg2Sn phase was found in both alloys. The addition of aluminum has a positive effect on the hardness of Mg-7Sn-5Si alloy. In case of Mg-5Si-7Sn-2Al alloy the highest hardness was obtained for sample aged for 148 h at 250°C (88 HV2, while in case of Al-free alloy the highest hardness is 70 HV for material aged for 148 h at 250°C.

On the problem of creation of structural materials on the basis of hard alloys

International Nuclear Information System (INIS)

Kajbyshev, O.A.; Merzhanov, A.G.; Zaripov, N.G.; Bloshenko, V.N.; Bokij, V.A.; Efimov, O.Yu.

1992-01-01

Chemical composition and structure of refractory skeletons produced by the methods of self-propagating high temperature synthesis (SHS) and powder metallurgy were studied for their effects on high temperature mechanical properties hard alloys on these skeletons base. Porous skeletons were obtained on the base of TiC 0.55 ; TiC 0.65 ; TiC 0.75 ; TiC 0.85 and TiC 1.0 carbides with their subsequent impregnation with heat resisting nickel base alloy ZhS6U. It was shown that a sintered skeleton was prone to fracture while SHS-skeleton preserved its structure. Optimal operating temperature of materials considered was noted to depend on the temperatures of brittle-ductile transition and transition into superplastic stable of refractory phase

Wear characterization of a tool steel surface modified by melting and gaseous alloying

International Nuclear Information System (INIS)

Rizvi, S.A.

1999-01-01

Hot forging dies are subjected to laborious service conditions and so there is a need to explore means of improving die life to increase productivity and quality of forgings. Surface modification in order to produce wear resistant surface is an attractive method as it precludes the need to use expensive and highly alloyed steels. In this study, a novel, inexpensive surface modification technique is used to improve the tri biological properties of an H13 tool steel. Surface melting was achieved using a tungsten heat source and gaseous alloying produced under a shield of argon, carbon dioxide, carbon dioxide-argon mixture and nitrogen gases. The change in wear behaviour was compared through micro-hardness indentation measurements and using a dry sliding pin-on-plate wear testing machine. This study shows superior wear behaviour of the modified surfaces when compared to the untreated surfaces. The increase in wear resistance is attributed to the formation of carbides when surfaces are melted under a carbon dioxide shield. However, in the case of nitrogen and argon gaseous alloying, an increase in wear resistance can be attributed to an increase in surface hardness which in turn effects surface deformation behaviour. (author)

Determination of the penetration hardness and analysis of stainless steel alloys by means of Laser Induced Breakdown Spectroscopy (LIBS

Directory of Open Access Journals (Sweden)

mohamad Vahid Dastjerdi

2017-11-01

Full Text Available A significant feature of alloys is the surfaces hardness that is always accompanied by challenges when it’s measured by common mechanical techniques. In this investigation, we used Laser Induced Breakdown Spectroscopy (LIBS as a replacement method for common mechanical techniques to measure the surfaces hardness of different alloys. After recording the spectrum of alloy samples in order to identify the surface hardness of analyzed sample, K-Nearest Neighbors method (KNN was used and obtained results showed that the LIBS-KNN method can separate and identify the surfaces hardness of samples with precision of 93.3%. In addition, in order to identify the percentage of constituent elements of alloys and their hardness, calibration approach was investigated that showed there is an appropriate linear relation between recorded emission lines from the LIB spectra of sample alloys and the percentage of their constituent elements and also their Vickers hardness numbers. Therefore, According to exclusive advantages of LIBS technique i.e. high speed analysis, non-destructive analysis and being portable, some of available difficulties in conventional mechanical techniques can be removed.

Characterization and Tribological Properties of Hard Anodized and Micro Arc Oxidized 5754 Quality Aluminum Alloy

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M. Ovundur

2015-03-01

Full Text Available This study was initiated to compare the tribological performances of a 5754 quality aluminum alloy after hard anodic oxidation and micro arc oxidation processes. The structural analyses of the coatings were performed using XRD and SEM techniques. The hardness of the coatings was determined using a Vickers micro-indentation tester. Tribological performances of the hard anodized and micro arc oxidized samples were compared on a reciprocating wear tester under dry sliding conditions. The dry sliding wear tests showed that the wear resistance of the oxide coating generated by micro arc oxidation is remarkably higher than that of the hard anodized alloy.

Modelling of residual stresses in valves Norem hard-facing alloys: a material characterization issue

International Nuclear Information System (INIS)

Mathieu, J.P.; Arnoldi, F.; Gauthier, E.; Beaurin, G.

2011-01-01

Replacement of cobalt-based hard-facing alloys (Stellite) is of high interest within the topic of reduction of human radiation exposure during field-work. Iron-based hard-facing alloys, such as Norem, are considered as good replacement candidates. Their wear characteristics are known to be quite equivalent to Stellite but are counter-balanced by lack of feedback in the field, especially about their resistance/toughness to brutal thermal shocks (60 C - 280 C for primary water). Norem alloys show a solid-solution strengthened austenitic dendrites matrix with a continuous network of eutectic and non-eutectic carbides at the grain boundaries. Toughness evaluation also requires information about residual stresses due to the welding (deposition) process: this work aims at furnishing tools for this purpose. First part of the work involved a microstructural study in order to compare the as-received material to other Norem samples previously observed in EDF's works and literature. A characterization of the different phase evolutions after heating and fast cooling of Norem is then made, in order to characterize whether metallurgical aspects have to be considered in the mechanical part during welding modelling: it appears that no strong solid-solid phase transformation may occur in welding situation. Tensile characterization is then performed on bulk PTAW (Plasma Transferred Arc Welding) specimens. A simplified welding simulation is eventually conducted on different axis-symmetric geometry and on real valve geometry in order to define a representative sample that will be used for further investigation on residual stresses. (authors)

Microstructure and Hardness of Mg - 9Li - 6Al Alloy After Different Variants of Solid Solution Treatment

Science.gov (United States)

Zheng, Haipeng; Fei, Pengfei; Wu, Ruizhi; Hou, Legan; Zhang, Milin

2018-03-01

The microstructure and the hardness of cast magnesium alloy Mg - 9% Li - 6% Al are studied after a treatment for solid solution at 300, 350, and 450°C for 0.5 - 5 h. The phase composition of the alloy is represented by α-Mg, β-Li, thin-plate and faceted particles of an AlLi phase, and particles of a MgLi2Al θ-phase. The θ-phase dissolves in the matrix in the initial stage of the solution treatment, which causes growth in the hardness of the alloy. At a temperature above 350°C the AlLi phase dissolves giving way to short rod-like precipitates of a θ-phase, which remain steady in the process of solution treatment. The hardness of the alloy deceases in this stage for this reason.

Effect of substitutional element in the microstructure and hardness of Ti-Zr system alloys used as biomaterials

International Nuclear Information System (INIS)

Correa, D.R.N.; Vicente, F.B.; Grandini, C.R.

2010-01-01

New titanium alloys had been developed with the aim of obtaining materials with improved properties for application as biomaterial, and alloys of the Ti-Zr system are among those most promising. The objective of this study is to analyze the influence of the zirconium concentration on microstructure and hardness of the Ti-5Zr, Ti-10Zr and Ti-15Zr alloys. After arc-melting melting, the samples were analyzed by chemical and gas composition, and characterized by density measurements, optical microscopy, x-ray diffraction and hardness. The results showed a microstructure formed by alpha phase (hexagonal close-packed structure) and increased of hardness. (author)

Effect of Nb element content in U-Zr-Nb alloy on hardness, microstructure and phase formation

International Nuclear Information System (INIS)

Masrukan; M Husna Al Hasa; Jan Setiawan; Slamet Pribadi

2015-01-01

Experiments to determine the effect of Nb element in the U-Zr alloys on hardness, microstructure and phase formation has been done. The addition of Nb element would effect the hardness, microstructure and phase which formed. The U-Zr-Nb alloy was made with the variation of Nb 2%, 5% and 8% by melting in an electric arc melting furnace that equipped with water cooling and the argon atmosphere. The U-Zr-Nb alloy to be cut divided to some testing, such as hardness test, microstructure, and phase analysis. Hardness testing was done by Vickers hardness testing equipment, microstructure by an optical microscope, and diffraction pattern by XRD and phase analysis was done by GSAS. Hardness testing results showed that the addition of 2% to 5% Nb element in U-Zr alloys will increased in hardness, but the addition of Nb element over 5% the hardness was decreased. Observations the microstructure showed that the addition of 2% to 5% Nb element, grains were formed from fine into coarse. Phase analysis for diffraction pattern showed that the phase changed from αU and γU (Zr,Nb)at 2% Nb to be αU, γU (Zr,Nb) and δ1 (UZr_2) phase at 5% and 8% Nb. Phase changes was followed by changes in its compositions. The composition of αU at 2% Nb was 40% increased to 81% at 5% Nb and decreased to 3.9% at 8% Nb. The composition of γU decreased from 59,86% to 14,91% with increased Nb from 2% to 5% and further increased to 52,74% at 8% Nb. (author)

Effects of Mn addition on microstructure and hardness of Al-12.6Si alloy

Science.gov (United States)

Biswas, Prosanta; Patra, Surajit; Mondal, Manas Kumar

2018-03-01

In this work, eutectic Al-12.6Si alloy with and without manganese (Mn) have been developed through gravity casting route. The effect of Mn concentration (0.0 wt.%, 1 wt%, 2 wt% and 3 wt%) on microstructural morphology and hardness property of the alloy has been investigated. The eutectic Al-12.6 Si alloy exhibits the presence of combine plate, needle and rod-like eutectic silicon phase with very sharp corners and coarser primary silicon particles within the α-Al phase. In addition of 1wt.% of Mn in the eutectic Al-12.6Si alloy, sharp corners of the primary Si and needle-like eutectic Si are became blunt and particles size is reduced. Further, increase in Mn concentration (2.0 wt.%) in the Al-12.6Si alloy, irregular plate shape Al6(Mn,Fe) intermetallics are formed inside the α-Al phase, but the primary and eutectic phase morphology is similar to the eutectic Al-12.6Si alloy. The volume fraction of Al6(Mn,Fe) increases and Al6(Mn,Fe) particles appear as like chain structure in the alloy with 3 wt.% Mn. An increase in Mn concentration in the Al-12.6Si alloys result in the increase in bulk hardness of the alloy as an effects of microstructure modification as well as the presence of harder Al6(Mn,Fe) phase in the developed alloy.

Application of hard coatings for blanking and piercing tools

DEFF Research Database (Denmark)

Podgornik, B.; Zajec, B.; Bay, Niels

2011-01-01

The aim of the present investigation was to examine the possibility of reducing lubrication and replacing expensive tungsten carbide material in blanking/piercing through introduction of hard tool coatings. Results show that hard PVD coatings can be successfully used in blanking/piercing...... critical value under dry friction conditions and leads to tool failure. Therefore, at present oxidation and temperature resistant hard coatings can give improved wear resistance of stamping tools, but elimination of lubricants in blanking and piercing processes is still not feasible....

Influence of tool pin profile on microstructure and corrosion behaviour of AA2219 Al–Cu alloy friction stir weld nuggets

Directory of Open Access Journals (Sweden)

Ch. Venkata Rao

2015-09-01

Full Text Available To overcome the problems of fusion welding of aluminium alloys, the friction stir welding (FSW is recognized as an alternative joining method to improve the mechanical and corrosion properties. Tool profile is one of the important variables which affect the performance of the FS weld. In the present work, the effect of tool profile on the weld nugget microstructure and pitting corrosion of AA2219 aluminium–copper alloy was studied. FSW of AA2219 alloy was carried out using five profiles, namely conical, square, triangle, pentagon and hexagon. The temperature measurements were made in the region adjacent to the rotating pin. It was observed that the peak temperature is more in hexagonal tool pin compared to the welds produced with other tool pin profiles. It is observed that the extensive deformation experienced at the nugget zone and the evolved microstructure strongly influences the hardness and corrosion properties of the joint during FSW. It was found that the microstructure changes like grain size, misorientation and precipitate dissolution during FSW influence the hardness and corrosion behaviour. Pitting corrosion resistance of friction stir welds of AA2219 was found to be better for hexagon profile tool compared to other profiles, which was attributed to material flow and strengthening precipitate morphology in nugget zone. Higher amount of heat generation in FS welds made with hexagonal profile tool may be the reason for greater dissolution of strengthening precipitates in nugget zone.

Nanocavity formation and hardness increase by dual ion beam irradiation of oxide dispersion strengthened FeCrAl alloy

Energy Technology Data Exchange (ETDEWEB)

Koegler, R., E-mail: r.koegler@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Anwand, W. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Richter, A. [Department of Engineering, Technical University of Applied Sciences Wildau, Bahnhofstrasse 1, 15745 Wildau (Germany); Butterling, M.; Ou, Xin; Wagner, A. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Chen, C.-L. [Department of Materials Science and Engineering, I-Shou University, Kaohsiung 840, Taiwan (China)

2012-08-15

Open volume defects generated by ion implantation into oxide dispersion strengthened (ODS) alloy and the related hardness were investigated by positron annihilation spectroscopy and nanoindentation measurements, respectively. Synchronized dual beam implantation of Fe and He ions was performed at room temperature and at moderately enhanced temperature of 300 Degree-Sign C. For room temperature implantation a significant hardness increase after irradiation is observed which is more distinctive in heat treated than in as-received ODS alloy. There is also a difference between the simultaneous and sequential implantation mode as the hardening effect for the simultaneously implanted ODS alloy is stronger than for sequential implantation. The comparison of hardness profiles and of the corresponding open volume profiles shows a qualitative agreement between the open volume defects generated on the nanoscopic scale and the macroscopic hardness characteristics. Open volume defects are drastically reduced for performing the simultaneous dual beam irradiation at 300 Degree-Sign C which is a more realistic temperature under application aspects. Few remaining defects are clusters of 3-4 vacancies in connection with Y oxide nanoparticles. These defects completely disappear in a shallow layer at the surface. The results are in agreement with hardness measurements showing little hardness increase after irradiation at 300 Degree-Sign C. Suitable characteristics of ODS alloy for nuclear applications and the close correlation between He-related open volume defects and the hardness characteristics are verified.

INFLUENCE OF MECHANICAL ALLOYING AND LEAD CONTENT ON MICROSTRUCTURE, HARDNESS AND TRIBOLOGICAL BEHAVIOR OF 6061 ALUMINIUM ALLOYS

Directory of Open Access Journals (Sweden)

M. Paidpilli

2017-03-01

Full Text Available In the present work, one batch of prealloyed 6061Al powder was processed by mixing and another one was ball milled with varying amount of lead content (0-15 vol. %. These powders were compacted at 300MPa and sintered at 590˚C under N2. The instrumented hardness and the young’s modulus of as-sintered 6061Al-Pb alloys were examined as a function of lead content and processing route. The wear test under dry sliding condition has been performed at varying loads (10-40 N using pin-on-disc tribometer. The microstructure and worn surfaces have been investigated using SEM to evaluate the change in topographical features due to mechanical alloying and lead content. The mechanically alloyed materials showed improved wear characteristics as compared to as-mixed counterpart alloys. Delamination of 6061Al-Pb alloys decreases up to an optimum lead composition in both as-mixed and ball-milled 6061Al-Pb alloys. The results indicated minimum wear rate for as-mixed and ball-milled 6061Al alloy at 5 and 10 vol. % Pb, respectively.

The effects of microalloying with silicon and germanium on microstructure and hardness of a commercial aluminum alloy

Directory of Open Access Journals (Sweden)

VESNA MAKSIMOVIC

2003-11-01

Full Text Available The effect of small additions of Si and Ge on the microstructure and hardness was investigated during aging of a commercial 2219 aluminum alloy. It was found that for the same level of microalloying in alloy 2219SG (containing Si and Ge, a maximum hardness was achieved 3 times faster than in alloy 2219S (without Ge. The accelerated precipitation kinetics is a consequence of the presence of fine Si–Ge particles, serving as heterogeneous precipitation sites for q” strengthening particles.

Microstructure, hardness and tensile properties of A380 aluminum alloy with and without Li additions

International Nuclear Information System (INIS)

Karamouz, Mostafa; Azarbarmas, Mortaza; Emamy, Masoud; Alipour, Mohammad

2013-01-01

In this work, the effects of lithium (Li) on the microstructure, hardness and mechanical properties of A380 aluminum alloy have been investigated. The alloy was produced by conventional casting. Microstructures of the samples were investigated using the optical and scanning electron microscopy. The results showed that with increase of Li content up to 0.1%, the morphology of β-Al 5 FeSi and eutectic Si phases changed from intersected and branched coarse platelets into fine and independent ones. Li decreased hardness values of the alloy. Also, it was revealed from tensile tests that with addition of 0.6% Li, the ultimate tensile strength (UTS) and elongation values increased from 274 to 300 MPa and 3.8% to 6%, respectively. Fractographic examination of the fracture surfaces indicated that the alloys with Li addition had more ductile dimple and fewer brittle cleavage surfaces

Hardness optimization of boride diffusion layer on Astm F-75 alloy using response surface methodology

Energy Technology Data Exchange (ETDEWEB)

Arguelles O, J. L.; Corona R, M. A. [Universidad Autonoma de San Luis Potosi, Doctorado Institucional en Ingenieria y Ciencia de Materiales, San Luis Potosi 78000, SLP (Mexico); Marquez H, A.; Saldana R, A. L.; Saldana R, A. [Universidad de Guanajuato, Ingenieria Mecanica Agricola DICIVA, Irapuato, Guanajuato 36500 (Mexico); Moreno P, J., E-mail: amarquez@ugto.mx [Universidad de Guanajuato, Departamento de Minas, Metalurgia y Geologia, Ex-Hacienda San Matias s/n, Guanajuato, Guanajuato 36020 (Mexico)

2017-11-01

In this study, the Response Surface Methodology (Rsm) and Central Composite Design (Ccd) were used to optimize the hardness of boride diffusion layer on Astm F-75 alloy (also called Haynes alloy). A boronizing thermochemical treatment was carried out at different temperatures and for different time periods. Hardness tests were conducted. The boride diffusion layer was verified by the X-ray diffraction (XRD) analysis indicating the formation of Co B, Co{sub 2}B, Cr B and Mo{sub 2}B phases. An optimal hardness of 3139.7 Hv was obtained for the samples subjected to the boriding process for a duration of 6.86 h at 802.4 degrees Celsius. (Author)

EFFECTS OF TIN ON HARDNESS, WEAR RATE AND COEFFICIENT OF FRICTION OF CAST CU-NI-SN ALLOYS

Directory of Open Access Journals (Sweden)

S. ILANGOVAN

2013-02-01

Full Text Available An investigation was carried out to understand the effects of Sn on hardness, wear rate and the coefficient of friction of spinodal Cu-Ni-Sn alloys. Alloys of appropriate compositions were melted in a crucible furnace under argon atmosphere and cast into sand moulds. Solution heat treated and aged specimens were tested for hardness, wear rate and the coefficient of friction. It was found that the hardness increases when the Sn content increases from 4% to 8% in the solution heat treated conditions. The peak aging time is found to decrease with an increase in the Sn content. Further, the coefficient of friction is independent of hardness whereas the wear rate decreases linearly with hardness irrespective of Sn content.

INFLUENCE OF THE THICKNESS OF Ni-P COATING APPLIED ON 7075 ALUMINUM ALLOY ON ITS HARDNESS

Directory of Open Access Journals (Sweden)

Kazimierz Czapczyk

2016-12-01

Full Text Available The paper presents the results of hardness tests of aluminum alloy AW-7075 (for plastic processing and Ni-P chemical coatings (nickel-phosphorus which had been applied by the no-current method. Coatings of various thickness have been made and their influence on the increase of the top layer hardness has been determined, as well as the increase of the hardness of the coating and substrate system after puncturing the coating with an indenter. The purpose of the investigation was to determine the possibility of applying the Ni-P coating for selected technical applications, among others, by the selection of its optimum thickness on the hard aluminum alloy and by the determination of the deformation resistance of the top layer if the given coating.

CrN-based wear resistant hard coatings for machining and forming tools

Energy Technology Data Exchange (ETDEWEB)

Yang, S; Cooke, K E; Teer, D G [Teer Coatings Ltd, West Stone House, Berry Hill Industrial Estate, Droitwich, Worcestershire WR9 9AS (United Kingdom); Li, X [School of Metallurgy and Materials, University of Birmingham, Birmingham B15 2TT (United Kingdom); McIntosh, F [Rolls-Royce plc, Inchinnan, Renfrewshire PA4 9AF, Scotland (United Kingdom)

2009-05-21

Highly wear resistant multicomponent or multilayer hard coatings, based on CrN but incorporating other metals, have been developed using closed field unbalanced magnetron sputter ion plating technology. They are exploited in coated machining and forming tools cutting and forming of a wide range of materials in various application environments. These coatings are characterized by desirable properties including good adhesion, high hardness, high toughness, high wear resistance, high thermal stability and high machining capability for steel. The coatings appear to show almost universal working characteristics under operating conditions of low and high temperature, low and high machining speed, machining of ordinary materials and difficult to machine materials, and machining under lubricated and under minimum lubricant quantity or even dry conditions. These coatings can be used for cutting and for forming tools, for conventional (macro-) machining tools as well as for micromachining tools, either as a single coating or in combination with an advanced, self-lubricating topcoat.

STUDY OF MICROSTRUCTURE, HARDNESS AND WEAR PROPERTIES OF SAND CAST Cu-4Ni-6Sn BRONZE ALLOY

Directory of Open Access Journals (Sweden)

S. ILANGOVAN

2015-04-01

Full Text Available An alloy of Cu-4Ni-6Sn was cast in the sand moulds. The cast rods were homogenized, solution heat treated and aged for different periods of time. The specimens were prepared from the rods to study the microstructure, microhardness and wear properties. It was found that the aging process increases the hardness of the alloy significantly. It was due to the change in the microstructure of the alloy. Further, spinodal decomposition and the ordering reaction take place during the aging treatment. Specific wear rate was found to decrease with the hardness of the alloy. Coefficient of friction remains constant and is not affected by the aging process.

Structure and hardness of a hard metal alloy prepared with a WC powder synthesized at low temperature

Energy Technology Data Exchange (ETDEWEB)

Costa, F.A. da [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)], E-mail: francineac@yahoo.com; Medeiros, F.F.P. de [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Silva, A.G.P. da [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Gomes, U.U. [Departamento de Fisica Teorica e Experimental, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Filgueira, M. [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Souza, C.P. de [Laboratorio de Termodinamica e Reatores, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)

2008-06-25

The structure and hardness of a WC-10 wt% Co alloy prepared with an experimental WC powder are compared with those of another alloy of the same composition produced under the same conditions and prepared with a commercial WC powder. The experimental WC powder was synthesized by a gas-solid reaction between APT and methane at low temperature and the commercial WC powder was conventionally produced by a solid-solid reaction between tungsten and carbon black. WC-10 wt% Co alloys with the two powders were prepared under the same conditions of milling and sintering. The structure of the sample prepared with the experimental WC powder is homogeneous and coarse grained. The structure of the sample prepared with the commercial powder is heterogeneous. Furthermore the size and shape of the WC grains are significantly different.

Microstructure, hardness and tensile properties of A380 aluminum alloy with and without Li additions

Energy Technology Data Exchange (ETDEWEB)

Karamouz, Mostafa [Research Center of Materials engineering, University of Kerman Industrial Graduate, Kerman (Iran, Islamic Republic of); Research Center of Materials engineering, University of Kerman Industrial Graduate, Kerman (Iran, Islamic Republic of); Azarbarmas, Mortaza, E-mail: mazarbarmas@ut.ac.ir [Faculty of Mechanical Engineering, K.N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Emamy, Masoud [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Alipour, Mohammad [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Department of Materials Engineering, Faculty of Mechanical Engineering, University of Tabriz, Tabriz (Iran, Islamic Republic of)

2013-10-10

In this work, the effects of lithium (Li) on the microstructure, hardness and mechanical properties of A380 aluminum alloy have been investigated. The alloy was produced by conventional casting. Microstructures of the samples were investigated using the optical and scanning electron microscopy. The results showed that with increase of Li content up to 0.1%, the morphology of β-Al{sub 5}FeSi and eutectic Si phases changed from intersected and branched coarse platelets into fine and independent ones. Li decreased hardness values of the alloy. Also, it was revealed from tensile tests that with addition of 0.6% Li, the ultimate tensile strength (UTS) and elongation values increased from 274 to 300 MPa and 3.8% to 6%, respectively. Fractographic examination of the fracture surfaces indicated that the alloys with Li addition had more ductile dimple and fewer brittle cleavage surfaces.

Predictions of titanium alloy properties using thermodynamic modeling tools

Science.gov (United States)

Zhang, F.; Xie, F.-Y.; Chen, S.-L.; Chang, Y. A.; Furrer, D.; Venkatesh, V.

2005-12-01

Thermodynamic modeling tools have become essential in understanding the effect of alloy chemistry on the final microstructure of a material. Implementation of such tools to improve titanium processing via parameter optimization has resulted in significant cost savings through the elimination of shop/laboratory trials and tests. In this study, a thermodynamic modeling tool developed at CompuTherm, LLC, is being used to predict β transus, phase proportions, phase chemistries, partitioning coefficients, and phase boundaries of multicomponent titanium alloys. This modeling tool includes Pandat, software for multicomponent phase equilibrium calculations, and PanTitanium, a thermodynamic database for titanium alloys. Model predictions are compared with experimental results for one α-β alloy (Ti-64) and two near-β alloys (Ti-17 and Ti-10-2-3). The alloying elements, especially the interstitial elements O, N, H, and C, have been shown to have a significant effect on the β transus temperature, and are discussed in more detail herein.

Tribological and Wear Performance of Carbide Tools with TiB2 PVD Coating under Varying Machining Conditions of TiAl6V4 Aerospace Alloy

Directory of Open Access Journals (Sweden)

Jose Mario Paiva

2017-11-01

Full Text Available Tribological phenomena and tool wear mechanisms during machining of hard-to-cut TiAl6V4 aerospace alloy have been investigated in detail. Since cutting tool wear is directly affected by tribological phenomena occurring between the surfaces of the workpiece and the cutting tool, the performance of the cutting tool is strongly associated with the conditions of the machining process. The present work shows the effect of different machining conditions on the tribological and wear performance of TiB2-coated cutting tools compared to uncoated carbide tools. FEM modeling of the temperature profile on the friction surface was performed for wet machining conditions under varying cutting parameters. Comprehensive characterization of the TiB2 coated vs. uncoated cutting tool wear performance was made using optical 3D imaging, SEM/EDX and XPS methods respectively. The results obtained were linked to the FEM modeling. The studies carried out show that during machining of the TiAl6V4 alloy, the efficiency of the TiB2 coating application for carbide cutting tools strongly depends on cutting conditions. The TiB2 coating is very efficient under roughing at low speeds (with strong buildup edge formation. In contrast, it shows similar wear performance to the uncoated tool under finishing operations at higher cutting speeds when cratering wear predominates.

Job Grading Standard for Machine Tool Operator, WG-3431.

Science.gov (United States)

Civil Service Commission, Washington, DC. Bureau of Policies and Standards.

The standard covers nonsupervisory work involved in the set up, adjustment, and operation of conventional machine tools to perform machining operations in the manufacture and repair of castings, forgings, or parts from raw stock made of various metals, metal alloys, and other materials. A general description of the job at both the WG-8 and WG-9…

Laser surface alloying of aluminium-transition metal alloys

International Nuclear Information System (INIS)

Almeida, A.; Vilar, R.

1998-01-01

Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM) alloys. Cr and Mo are particularly interesting alloying elements to produce stable high-strength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO 2 laser . This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloy, over the last years. (Author) 16 refs

Effect of Shortened Heat Treatment on the Hardness and Microstructure of 320.0 Aluminium Alloy

Directory of Open Access Journals (Sweden)

Pezda J.

2014-06-01

Full Text Available Improvement of Al-Si alloys properties in scope of classic method is connected with change of Si precipitations morphology through: using modification of the alloy, maintaining suitable temperature of overheating and pouring process, as well as perfection of heat treatment methods. Growing requirements of the market make it necessary to search after such procedures, which would quickly deliver positive results with simultaneous consideration of economic aspects. Presented in the paper shortened heat treatment with soaking of the alloy at temperature near temperature of solidus could be assumed as the method in the above mentioned understanding of the problem. Such treatment consists in soaking of the alloy to temperature of solutioning, keeping in such temperature, and next, quick quenching in water (20 °C followed by artificial ageing. Temperature ranges of solutioning and ageing treatments implemented in the adopted testing plan were based on analysis of recorded curves from the ATD method. Obtained results relate to dependencies and spatial diagrams describing effect of parameters of the solutioning and ageing treatments on HB hardness of the investigated alloy and change of its microstructure. Performed shortened heat treatment results in precipitation hardening of the investigated 320.0 alloy, what according to expectations produces increased hardness of the material.

Study of the impact of treatment modes on hardness, deformability and microstructure of VT6 (Ti-6Al-4V and VV751P (Ni-15Co-10Cr alloy samples after selective laser sintering

Directory of Open Access Journals (Sweden)

Galkina Natalia V.

2017-01-01

Full Text Available Selective laser sintering is an advanced method for obtaining sophisticated products and assembly permanent joints. This is particularly relevant for heat resistant alloys employed in aviation equipment. Heat treatment modes traditionally applied to the products are chosen in accordance with conditions of further product operation. In this paper there are given the results of experimental study of hardness, deformability and microstructure of samples after selective laser sintering of Ni-15Co-10Cr and Ti–6Al–4V alloy powders. It has been determined that Ni-15Co-10Cr alloy ageing increases the hardness and deformability of samples; these characteristics decrease if the ageing lasts for 9-19 hours. Annealing of Ti–6Al–4V alloy samples results in preserving original hardness. After complete annealing, the hardness of samples decreases from 32 … 33HRC to 24 … 26HRC. Microstructural studies showed that there are cracks between layers in the surface of Ti–6Al–4V alloy samples after sintering and not complete annealing. After full annealing, cracks' width and length decreased. Cracks in Ni-15Co-10Cr alloy samples' microstructure were not detected.

An Influence of Ageing on the Structure, Corrosion Resistance and Hardness of High Aluminum ZnAl40Cu3 Alloy

Directory of Open Access Journals (Sweden)

Michalik R.

2016-03-01

Full Text Available Zn-Al-Cu alloys are used primarily because of their tribological properties as an alternative material for bronze, cast iron and aluminum alloy bearings and as a construction material. Particularly interesting are high aluminum zinc alloys. Monoeutectic zinc and aluminum alloys are characterized by the highest hardness, tensile strength and wear resistance of all of the zinc alloys. A significant problem with the use of the Zn-Al-Cu alloys is their insufficient resistance to electrochemical corrosion. Properties of Zn-Al-Cu alloys can be improved by heat treatment. The purpose of examination was to determine the effect of heat treatment (aging at various temperatures on the microstructure and corrosion resistance of the ZnAl40Cu3 alloy. The scope of the examination included: structural examinations, determination of hardness using Brinell’s method and corrosion resistance examinations. Ageing at higher temperatures causes a creation of areas where is an eutectoid mixture. The study showed that ageing causes a decrease in hardness of ZnAl40Cu3 alloy. This decrease is even greater, when the temperature of ageing is lower. The studies have shown a significant influence of ageing on the corrosion resistance of the alloy ZnAl40Cu3. Maximum corrosion resistance were characterized by the sample after ageing at higher temperatures.

Experimental research on the ultimate strength of hard aluminium alloy 2017 subjected to short-time radioactive heating

International Nuclear Information System (INIS)

Dafang, Wu; Yuewu, Wang; Bing, Pan; Meng, Mu; Lin, Zhu

2012-01-01

Highlights: ► Ultimate strength at transient heating is critical to security design of missiles. ► We measure the ultimate strength of alloy 2017 subjected to transient heating. ► Experimental results at transient heating are lacking in strength design handbook. ► Ultimate strength of alloy 2017 experimented is much higher than handbook value. ► The results provide a new method for optimal design of high-speed flight vehicles. -- Abstract: Alloy 2017 (Al–Cu–Mg) is a hard aluminium alloy strengthened by heat treatment. Because of its higher strength, finer weldability and ductility, hard aluminium alloy 2017 has been widely used in the field of aeronautics and astronautics. However, the ultimate strength and other characteristic mechanical parameters of aluminium alloy 2017 in a transient heating environment are still unclear, as these key mechanical parameters are lacking in the existing strength design handbook. The experimental characterisation of these critical parameters of aluminium alloy 2017 is undoubtedly meaningful for reliably estimating life span of and improving safety in designing high-speed flight vehicles. In this paper, the high-temperature ultimate strength, loading time and other mechanical properties of hard aluminium alloy 2017 under different transient heating temperatures and loading conditions are investigated by combining a transient aerodynamic heating simulation system and a material testing machine. The experimental results reveal that the ultimate strength and loading capability of aluminium alloy 2017 subjected to transient thermal heating are much higher than those tested in a long-time stable high-temperature environment. The research of this work not only provides a substantial basis for the loading capability improvement and optimal design of aerospace materials and structures subject to transient heating but also presents a new research direction with a practical application value.

Using hardness to model yield and tensile strength

Energy Technology Data Exchange (ETDEWEB)

Hawk, Jeffrey A.; Dogan, Omer N.; Schrems, Karol K.

2005-02-01

The current direction in hardness research is towards smaller and smaller loads as nano-scale materials are developed. There remains, however, a need to investigate the mechanical behavior of complex alloys for severe environment service. In many instances this entails casting large ingots and making numerous tensile samples as the bounds of the operating environment are explored. It is possible to gain an understanding of the tensile strength of these alloys using room and elevated temperature hardness in conjunction with selected tensile tests. The approach outlined here has its roots in the work done by Tabor for metals and low alloy and carbon steels. This research seeks to extend the work to elevated temperatures for multi-phase, complex alloys. A review of the approach will be given after which the experimental data will be examined. In particular, the yield stress and tensile strength will be compared to their corresponding hardness based values.

Annealing of Co-Cr dental alloy: effects on nanostructure and Rockwell hardness.

Science.gov (United States)

Ayyıldız, Simel; Soylu, Elif Hilal; Ide, Semra; Kılıç, Selim; Sipahi, Cumhur; Pişkin, Bulent; Gökçe, Hasan Suat

2013-11-01

The aim of the study was to evaluate the effect of annealing on the nanostructure and hardness of Co-Cr metal ceramic samples that were fabricated with a direct metal laser sintering (DMLS) technique. Five groups of Co-Cr dental alloy samples were manufactured in a rectangular form measuring 4 × 2 × 2 mm. Samples fabricated by a conventional casting technique (Group I) and prefabricated milling blanks (Group II) were examined as conventional technique groups. The DMLS samples were randomly divided into three groups as not annealed (Group III), annealed in argon atmosphere (Group IV), or annealed in oxygen atmosphere (Group V). The nanostructure was examined with the small-angle X-ray scattering method. The Rockwell hardness test was used to measure the hardness changes in each group, and the means and standard deviations were statistically analyzed by one-way ANOVA for comparison of continuous variables and Tukey's HSD test was used for post hoc analysis. P values of directly affected both the nanostructure and hardness of the Co-Cr alloy. Group III exhibited a non-homogeneous structure and increased hardness (48.16 ± 3.02 HRC) because the annealing process was incomplete and the inner stress was not relieved. Annealing in argon atmosphere of Group IV not only relieved the inner stresses but also decreased the hardness (27.40 ± 3.98 HRC). The results of fitting function presented that Group IV was the most homogeneous product as the minimum bilayer thickness was measured (7.11 Å). After the manufacturing with DMLS technique, annealing in argon atmosphere is an essential process for Co-Cr metal ceramic substructures. The dentists should be familiar with the materials that are used in clinic for prosthodontics treatments.

Modelling of hardness prediction of magnesium alloys using artificial neural networks applications

OpenAIRE

L.A. Dobrzański; T. Tański; J. Trzaska; L. Čížek

2008-01-01

Purpose: In the following paper there have been presented the optimisation of heat treatment condition and structure of the MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 magnesium cast alloy as-cast state and after a heat treatment.Design/methodology/approach: Working out of a neural network model for simulation of influence of temperature, solution heat treatment and ageing time and aluminium content on hardness of the analyzed magnesium cast alloys.Findings: The different heat treatment k...

Corrosion in PWR steam generator tubes made of alloy 600TT: overview of operating experience, NDE and safety issues

International Nuclear Information System (INIS)

Curieres, I. de; Sollier, T.; Delaval, C.

2015-01-01

About 60 PWR plants worldwide are operating with steam generator tubes made of alloy 600TT, among which 27 are located in France. This alloy is susceptible to corrosion, both on the primary and secondary side in every fleet, though with different kinetics or extent. It is noteworthy that many of the primary side corrosion issues can be clearly explained by design or operating conditions. However, studies show that all the secondary side issues are much hardly explained by simple considerations. This paper will give an overview of the international operating experience of this alloy and indicate the associated controllability and safety-related issues. An emphasis will be put on the manufacturing, chemistry and specificities of the different fleets. The French situation will be reviewed in this frame. (authors)

Heat treatment of EN AC-AlSi13Cu2Fe silumin and its effect on change of hardness of the alloy

Directory of Open Access Journals (Sweden)

J. Pezda

2010-01-01

Full Text Available Wide application of aluminum casting alloys is connected with their very good physical and technical properties. Within such group of alloys, silumins play important role in automotive and aviation industry, as well as in another branches of technique, because the silumins enable casting of complicated shapes. The most important parameters which predetermine mechanical properties of a material in aspects of suitability for castings of machinery components are: tensile strength (Rm, elongation and hardness. Alloys based on equilibrium system of Al-Si comprise additional constituents (e.g.: Mg, Cu enabling, except modification, improvement of mechanical properties, obtained in result of heat treatment. In the paper are presented results of investigations concerning effect of the heat treatment on change of hardness (HB of the EN AC-AlSi12Cu2Fe alloy. Investigated alloy was melted in an electric resistance furnace. Run of the crystallization was presented with use of the thermal-derivative method (ATD. This method was also implemented to determination of heat treatments temperature range of the alloy. Performed heat treatment gave effect in change of the hardness. Performed investigations have enabled determination of heat treatment parameters range, which conditions suitable hardness of the investigated alloy.

Manufacturing technology development of plasma/ion nitriding for improvement of hardness of machine components and tools

International Nuclear Information System (INIS)

Suprapto; Tjipto Sujitno; Saminto

2015-01-01

The manufacturing technology development of plasma/ion nitriding to improve of hardness of machine components and tools has been done. The development of this technology aims to improve device performance plasma nitriding double chamber and conducted with the addition of thermal radiation shield. Testing was done by testing for preheating operation (start-up), test operation for conditions nitriding and test for nitriding process. The results show that: the plasma nitriding device can be operated for nitriding process at the temperature of about 500 °C for 6 hours, using the thermal radiation shield obtained outside wall temperature of about 65 °C and shorten start-up time to about 60 minutes. The use of thermal radiation shield can also improve the efficiency of the electric power supply and increase the operating temperature for nitriding process. Test for nitriding obtained increase of hardness 1.33 times for the original camshaft (genuine parts) and 1.8 times for the imitation camshaft (imitation parts), the results are compared with after the tempering process at a temperature of 600 °C. For sample SS 304 was 2.45 times compared with before nitrided These results indicate that the development of manufacturing technology of plasma/ion nitriding to increase hardness of machine components and tools have been successfully able to increase the hardness, although still need to be optimized. Besides that, these devices can be developed to use for the process of carburizing and carbonitriding. (author)

The Influence of T6 Heat Treatment to Hardness and Microstructure of Al-Si-Mg Alloys Materials

International Nuclear Information System (INIS)

Eddy Djatmiko; Budiarto

2008-01-01

Al-Si-Mg alloy is one of aluminium alloys that is suitable to be used as a car piston material. This is because it has some benefits such as light weight, corrosion resistance and interesting color but its mechanical properties do not meet criteria of JIS H5201. For that reason, to meet the standard, its mechanical properties need to be improved. Mechanical properties of this alloy can be improved using many ways. In this research the alloy was T6 heat treated (holding times 4 hour with treatment temperature variation of 30, 150, 180, 210, and 240 o C). Some tests were conducted to these new alloys including hardness test, impact test, phase identification and micro structural analysis. Test results showed that the change mechanical properties occurs due to increasing temperature during T6 heat treatment to these alloys. The optimum mechanical properties were obtained at treatment temperature of 210 o C. In this condition, the alloy has hardness of 93.30 HVN and impact strength of 5.13 J/cm 2 and these results fulfil JIS H5201 standard. The alloy microstructure showed hypoeutectic structure comprising primary aluminium dendrite and Al-Si-Mg eutectic mixture. The result of phase identification after T6 heat treatment showed that Al-Si-Mg alloys have α-Al phase, Si phase and MnAl 6 phase. (author)

DETERMINATION OF THE OPTIMAL TEMPERING TEMPERATURE IN HARD FACING OF THE FORGING DIES

Directory of Open Access Journals (Sweden)

Milan Mutavdžić

2012-06-01

Full Text Available Here is analyzed selection of the optimal technology for heat treatment during the reparation of the damaged forging dies. Those tools are manufactured from alloyed tool steels for operation at elevated temperatures. Those steels are prone to self-hardening, so in reparatory hard-facing they must be preheated, additionally heated and tempered. During the tempering, in temperature interval 500-600°C, a secondary increase of hardness and decrease of impact toughness occurs, the so-called reversible tempering brittleness. Here is shown that it can be avoided by application of metallurgical and technological measures. Metallurgical measures assume adequate selection of steels. Since the considered steels are per se prone to tempering brittleness, we conducted experimental investigations to define the technological measures to avoid it. Tests on models were conducted: tempering from different temperatures, slow heating and cooling in still air. Hardness measurements showed that at 520°C, the secondary increase of hardness occurs, with drop of the impact toughness. Additional hard-facing tests included samples tempered at various regimes. Samples were prepared for mechanical and metallographic investigations. Results presented illustrate influence of additional heat treatment on structure, hardness and mechanical properties of the hard-faced layers. This enabled establishing the possibility of avoiding the tempering brittleness through technological measures.

Determination of the optimal tempering temperature in hard facing of the forging dies

Directory of Open Access Journals (Sweden)

Milan Mutavdžić

2012-05-01

Full Text Available Here is analyzed selection of the optimal technology for heat treatment during the reparation of the damaged forging dies. Those tools are manufactured from alloyed tool steels for operation at elevated temperatures. Those steels are prone to self-hardening, so in reparatory hard-facing they must be preheated, additionally heated and tempered. During the tempering, in temperature interval 500-600°C, a secondary increase of hardness and decrease of impact toughness occurs, the so-called reversible tempering brittleness. Here is shown that it can be avoided by application of metallurgical and technological measures. Metallurgical measures assume adequate selection of steels. Since the considered steels are per se prone to tempering brittleness, we conducted experimental investigations to define the technological measures to avoid it. Tests on models were conducted: tempering from different temperatures, slow heating and cooling in still air. Hardness measurements showed that at 520°C, the secondary increase of hardness occurs, with drop of the impact toughness. Additional hard-facing tests included samples tempered at various regimes. Samples were prepared for mechanical and metallographic investigations. Results presented illustrate influence of additional heat treatment on structure, hardness and mechanical properties of the hard-faced layers. This enabled establishing the possibility of avoiding the tempering brittleness through technological measures. 

Tool steels

DEFF Research Database (Denmark)

Højerslev, C.

2001-01-01

On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

Simultaneous effect of mechanical alloying and arc-melting processes in the microstructure and hardness of an AlCoFeMoNiTi high-entropy alloy

International Nuclear Information System (INIS)

Baldenebro-Lopez, F.J.; Herrera-Ramírez, J.M.; Arredondo-Rea, S.P.; Gómez-Esparza, C.D.; Martínez-Sánchez, R.

2015-01-01

Highlights: • Multi-component systems of AlCoFeMoNiTi were produced by mechanical alloying. • Consolidated samples were fabricated by two different processing routes, sintering and arc melting. • Effect of routes of consolidation on microstructural evolution and microhardness is reported. • High hardness values are found in consolidated samples. • Alloying elements, grain size, and precipitates have a high effect on microhardness. - Abstract: A nanostructured AlCoFeMoNiTi high entropy alloy was synthesized through the mechanical alloying process. Bulk samples were obtained by two different routes to compare the microstructural evolution and hardness behavior: sintering and arc melting. Through electron microscopy analyses the formation of Mo-rich and Ti-rich phases were identified in the melted sample, while Ti-rich nano-precipitates were observed in the sintered sample. A higher microhardness value was achieved on the sintered sample than for the melted sample. The disadvantage of porosity in the sintered sample in comparison to the melted one was overcome by the hardening effect produced by the mechanical alloying

Simultaneous effect of mechanical alloying and arc-melting processes in the microstructure and hardness of an AlCoFeMoNiTi high-entropy alloy

Energy Technology Data Exchange (ETDEWEB)

Baldenebro-Lopez, F.J. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Facultad de Ingeniería Mochis, Universidad Autónoma de Sinaloa, Prol. Ángel Flores y Fuente de Poseidón, S.N., 81223 Los Mochis, Sinaloa (Mexico); Herrera-Ramírez, J.M. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Arredondo-Rea, S.P. [Facultad de Ingeniería Mochis, Universidad Autónoma de Sinaloa, Prol. Ángel Flores y Fuente de Poseidón, S.N., 81223 Los Mochis, Sinaloa (Mexico); Gómez-Esparza, C.D. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Martínez-Sánchez, R., E-mail: roberto.martinez@cimav.edu.mx [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico)

2015-09-15

Highlights: • Multi-component systems of AlCoFeMoNiTi were produced by mechanical alloying. • Consolidated samples were fabricated by two different processing routes, sintering and arc melting. • Effect of routes of consolidation on microstructural evolution and microhardness is reported. • High hardness values are found in consolidated samples. • Alloying elements, grain size, and precipitates have a high effect on microhardness. - Abstract: A nanostructured AlCoFeMoNiTi high entropy alloy was synthesized through the mechanical alloying process. Bulk samples were obtained by two different routes to compare the microstructural evolution and hardness behavior: sintering and arc melting. Through electron microscopy analyses the formation of Mo-rich and Ti-rich phases were identified in the melted sample, while Ti-rich nano-precipitates were observed in the sintered sample. A higher microhardness value was achieved on the sintered sample than for the melted sample. The disadvantage of porosity in the sintered sample in comparison to the melted one was overcome by the hardening effect produced by the mechanical alloying.

Effect of the Cutting Tool Geometry on the Tool Wear Resistance When Machining Inconel 625

Directory of Open Access Journals (Sweden)

Tomáš Zlámal

2017-12-01

Full Text Available The paper deals with the design of a suitable cutting geometry of a tool for the machining of the Inconel 625 nickel alloy. This alloy is among the hard-to-machine refractory alloys that cause very rapid wear on cutting tools. Therefore, SNMG and RCMT indexable cutting insert were used to machine the alloy. The selected insert geometry should prevent notch wear and extend tool life. The alloy was machined under predetermined cutting conditions. The angle of the main edge and thus the size and nature of the wear changed with the depth of the material layer being cut. The criterion for determining a more suitable cutting geometry was the tool’s durability and the roughness of the machined surface.

Effect of the Cutting Tool Geometry on the Tool Wear Resistance when Machining Inconel 625

Directory of Open Access Journals (Sweden)

Tomáš Zlámal

2018-03-01

Full Text Available The paper deals with the design of a suitable cutting geometry of a tool for the machining of the Inconel 625 nickel alloy. This alloy is among the hard-to-machine refractory alloys that cause very rapid wear on cutting tools. Therefore, SNMG and RCMT indexable cutting insert were used to machine the alloy. The selected insert geometry should prevent notch wear and extend tool life. The alloy was machined under predetermined cutting conditions. The angle of the main edge and thus the size and nature of the wear changed with the depth of the material layer being cut. The criterion for determining a more suitable cutting geometry was the tool’s durability and the roughness of the machined surface.

Hardness and microstructure of Al-10.0 wt% Zn-4.0 wt% Mg alloy

International Nuclear Information System (INIS)

Iqbal, M.; Shaikh, M.A.; Ahmad, W.; Ali, K.L.

1996-01-01

Al-Zn-Mg alloys are widely used in industries as these have excellent physical and mechanical properties. However some aspects of the effect of heat treatment on these alloys are not yet clear. In order to understand the precipitation phenomena in these alloys, microstructure of a locally prepared alloy Al-10.0 wt% Zn-4.0 wt% Mg heat treated under different conditions has been examined in scanning electron microscope/electron probe micro analyser. Precipitates MgZn/sub 2/, MgZn/sub 4/ and Mg/sub 2/Zn/sub 11/ have been observed and these are caused by heat treatment. Correlation between these precipitates and Vickers's hardness has also been studied. In the present paper results of this investigation have been presented and discussed. (author)

Phase transformation and hardness of SS 316 L steel cast alloy after heat treatment at high temperature

International Nuclear Information System (INIS)

Hidayat, S.; Prayitno, D. H.

2000-01-01

Heat treatment Study of SS 316 L cast alloy at high temperature was conducted. The alloy of SS 316 L was melted by arc melting furnace in argon atmosphere. Heat treatment of SS 316 L casting alloy was carried out in tube furnace at 1400 o C for period of 1/2, 1, and 2 hours. The optical microscopic characterization showed that SS 316 L cast has got dendritic micro structure with ferrite as the primary phase. After the heat treatment, the ferrite phase underwent gradual decrease followed by an increase of the austenite phase. The heat treatment process also resulted in the formation of the new grain boundary. The hardness examination revealed that for longer period of the heat treatment, the hardness of SS 316 L increased. (author)

Hard alloys testing-machine for values of PWR primary coolant circuits

International Nuclear Information System (INIS)

Campan, J.L.; Sauze, A.

1980-01-01

Testing of valve parts or material used in valve fabrication and particularly seizing conditions in friction of plane surfaces coated with hard alloys of the type stellite. The testing equipment called Marguerite is composed of a hot pressurized water loop in conditions similar to PWR primary coolant circuits (320 0 C, 150 bars) and a testing-machine with measuring instruments. Testing conditions and samples are described [fr

Effect of milling time and CNT concentration on hardness of CNT/Al2024 composites produced by mechanical alloying

International Nuclear Information System (INIS)

Pérez-Bustamante, R.; Pérez-Bustamante, F.; Estrada-Guel, I.; Licea-Jiménez, L.; Miki-Yoshida, M.; Martínez-Sánchez, R.

2013-01-01

Carbon nanotube/2024 aluminum alloy (CNT/Al 2024 ) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al 4 C 3 ) crystals in the Al matrix. The formation of Al 4 C 3 was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al 4 C 3 in the aluminum alloy matrix. - Highlights: ► The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. ► Composites were microstructural and mechanically evaluated after sintering condition. ► The greater the CNT concentration, the greater the hardness of the composites. ► Higher hardness in composites is achieved at 20 h of milling. ► The formation of Al 4 C 3 does not present a direct relationship with the milling time.

Method for determining the hardness of strain hardening articles of tungsten-nickel-iron alloy

International Nuclear Information System (INIS)

Wallace, S.A.

1984-01-01

The present invention is directed to a rapid nondestructive method for determining the extent of strain hardening in an article of tungsten-nickel-iron alloy. The method comprises saturating the article with a magnetic field from a permanent magnet, measuring the magnetic flux emanating from the article, comparing the measurements of the magnetic flux emanating from the article with measured magnetic fluxes from similarly shaped standards of the alloy with known amounts of strain hardening to determine the hardness

The role of Zr and T6 heat treatment on microstructure evolution and hardness of AlSi9Cu3(Fe diecasting alloy

Directory of Open Access Journals (Sweden)

Vončina M.

2017-01-01

Full Text Available The microstructure features and hardness of AlSi9Cu3(Fe die casting alloy was investigated in the presence of Zr addition. The cast alloys were undergone the solutionizing treatment 2 h at 500°C followed by artificial aging at 180°C for 5 h. Optical microscopy and electron micro-analyzer were used to study the formation of different intermetallic phases. The hardness was tested for all samples at 25°C. The results revealed that the intermetallic phase, based on (Al,Si(Zr,Ti, forms when Zr is added in the investigated alloy, while the T6 heat treatment does not influence on the formation of Zr-bearing phase. Results also indicate that the hardness slightly increases in the AlSi9Cu3 alloy in as-cast state when Zr is added, while after T6 heat treatment increases by 50% in the alloy without Zr and by 61% in the alloy with Zr addition.

Regularities of structure formation on different stages of WC-Co hard alloys fabrication

Energy Technology Data Exchange (ETDEWEB)

Chernyavskij, K S

1987-03-01

Some regularities of structural transformations in powder products of the hard alloys fabrication have been formulated on the basis of results of the author works and other native and foreign reseachers. New data confirming the influene of technological prehistory of carbide powder on the mechanism of its particle grinding as well as the influence of the structural-energy state of WC powder on the course of the WC-Co alloy structure formation processes are given. Some possibilities for the application in practice of the regularities studied are considered.

Tool steel for cold worck niobium carbides

International Nuclear Information System (INIS)

Goldenstein, H.

1984-01-01

A tool steel was designed so as to have a microstructure with the matrix similar a cold work tool steel of D series, containing a dispersion of Niobium carbides, with no intention of putting Niobium in solution on the matrix. The alloy was cast, forged and heat treated. The alloy was easily forged; the primary carbide morfology, after forging, was faceted, tending to equiaxed. The hardness obtained was equivalent to the maximum hardness of a D-3 sttel when quenched from any temperature between 950 0 C, and 1200 0 , showing a very small sensitivy to the quenching temperature. (Author) [pt

Influence of cobalt content on the structure and hard magnetic properties of nanocomposite (Fe,Co)-Pt-B alloys

Energy Technology Data Exchange (ETDEWEB)

Grabias, A., E-mail: agnieszka.grabias@itme.edu.pl [Institute of Electronic Materials Technology, Wólczyńska 133, 01-919 Warsaw (Poland); Kopcewicz, M. [Institute of Electronic Materials Technology, Wólczyńska 133, 01-919 Warsaw (Poland); Latuch, J.; Oleszak, D. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland); Pękała, M. [Department of Chemistry, University of Warsaw, Al. Żwirki i Wigury 101, 02-089 Warsaw (Poland); Kowalczyk, M. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland)

2017-07-15

Highlights: • Nanocomposite alloys were formed by annealing of the rapidly quenched alloys. • Magnetically hard L1{sub 0} (Fe,Co)Pt and soft (Fe,Co){sub 2}B or (Fe,Co)B were formed. • Mössbauer spectra revealed Co substitution for Fe in L1{sub 0} FePt, FeB and Fe{sub 2}B phases. • Annealed alloys exhibit hard magnetic properties which depend on phase compositions. • Co addition was found to decrease the magnetization and the energy product. - Abstract: The influence of Co content on the structural and hard magnetic properties of two sets of nanocrystalline Fe{sub 52−x}Co{sub x}Pt{sub 28}B{sub 20} (x = 0–26) and Fe{sub 60−y}Co{sub y}Pt{sub 25}B{sub 15} (y = 0–40) alloys was studied. The alloys were prepared as ribbons by the rapid quenching technique. The nanocomposite structure in the alloys was obtained by annealing at 840–880 K for 30 min. Structural characterization of the samples was performed using the Mössbauer spectroscopy and X-ray diffraction. Magnetic properties of the samples were studied by the measurements of the hysteresis loops and of the magnetization at increasing temperatures. An amorphous phase prevailed in the as-quenched Fe{sub 52−x}Co{sub x}Pt{sub 28}B{sub 20} alloys while a disordered solid solution of fcc-(Fe,Co)Pt was a dominating phase in the Fe{sub 60−y}Co{sub y}Pt{sub 25}B{sub 15} ribbons. Differential scanning calorimetry measurements revealed one or two exothermic peaks at temperatures up to 993 K, depending on the composition of the alloys. Thermal treatment of the samples led to the formation of the magnetically hard ordered L1{sub 0} tetragonal (Fe,Co)Pt nanocrystallites and magnetically softer phases of (Fe,Co)B (for Fe{sub 52−x}Co{sub x}Pt{sub 28}B{sub 20}) or (Fe,Co){sub 2}B (for Fe{sub 60−y}Co{sub y}Pt{sub 25}B{sub 15}). Detailed Mössbauer spectroscopy studies revealed that cobalt substituted for iron in both the L1{sub 0} phase and in iron borides. The nanocomposite Fe{sub 60−y}Co{sub y

Properties of hard alloys on the basis of WC-Co with the additives of nanodisperse TiN

International Nuclear Information System (INIS)

Ordanyan, S.S.; Andronova, T.E.; Vladimirova, M.A.; Pantelejev, I.B.; Zalite, I.

2001-01-01

The addition of nanodisperse titanium nitride (specific surface area of 20 - 30 m 2 /g, medium diameter of grains of 50 - 100 nm) to the starting hard alloy WC-Co in the stage of wet grinding allows to get some advantages: the growth of WC grains is retarded by the nanoparticles of TiN, being as a barrier for the process of secondary crystallization, and the toughness of hard alloy is being increased due to the formation of finely dispersed structure; the exploitation characteristics of cutting instruments are increased due to the volume alloying by means of titanium nitride having a decreased adhesion to the treated metal and decreased coefficient of friction; the formation of diffusion porosity is being eliminated due to the small size of TiN during the unavoidable dissolution of WC in TiN. (author)

Optimizing the Parameters in Heat Treatment for Achieving High Hardness and Efficient Bending of Thin BS 2014 Aluminium Alloy Sheets

Directory of Open Access Journals (Sweden)

Abirami Priyadarshini B.

2016-05-01

Full Text Available The present work targets in setting a standard heat treatment procedure for obtaining high hardness values of the order of 80 HRB in BS 2014 aluminium alloy sheets of 2mm thick commonly used in aerospace industries. A hardness range of 60HRB to 72HRB is possible in low thickness sheets as stated in the standard BS EN 485-2:2013. Experiments were performed to achieve higher hardness values by controlling the heat treatment temperatures thereby understanding the ageing mechanism of the Al-Cu alloy to a wider extent. The validated process sequence in turn resulted in complications where bending of the sheets resulted in cracking. Further investigation was performed and it was found that the BS 2014 alloy has to be bent within two hours of solution annealing in order to have an efficient bending. The results showed that the natural ageing is so rapid in this alloy, which strengthens the material so quickly by the formation of CuAl2 precipitates, thereby, demanding the bending procedure to be performed before the growth of precipitates becomes dominant.

Improved hardness of laser alloyed X12CrNiMo martensitic stainless steel

CSIR Research Space (South Africa)

Adebiyi, DI

2011-07-01

Full Text Available The improvement in hardness of X12CrNiMo martensitic stainless steel laser alloyed with 99.9% pure titanium carbide, stellite 6 and two cases of premixed ratio of titanium carbide and stellite 6 [TiC (30 wt.%)- stellite 6 (70 wt.%) and TiC (70 wt...

The influence of oxygen contamination on the thermal stability and hardness of nanocrystalline Ni–W alloys

Energy Technology Data Exchange (ETDEWEB)

Marvel, Christopher J., E-mail: cjm312@lehigh.edu [Department of Materials Science and Engineering, Lehigh University, Bethlehem, PA 18015 (United States); Yin, Denise [Department of Materials Science and Engineering, Lehigh University, Bethlehem, PA 18015 (United States); Cantwell, Patrick R. [Department of Mechanical Engineering, Rose-Hulman Institute of Technology, Terre Haute, IN 47803 (United States); Harmer, Martin P. [Department of Materials Science and Engineering, Lehigh University, Bethlehem, PA 18015 (United States)

2016-05-10

Nanocrystalline Ni–W alloys are reported in the literature to be stabilized against high temperature grain growth by W-segregation at the grain boundaries. However, alternative thermal stability mechanisms have been insufficiently investigated, especially in the presence of impurities. This study explored the influence of oxygen impurities on the thermal stability and mechanical properties of electrodeposited Ni-23 at% W with aberration-corrected scanning transmission electron microscopy (STEM) and nanoindentation hardness testing. The primary finding of this study was that nanoscale oxides were of sufficient size and volume fraction to inhibit grain growth. The oxide particles were predominantly located on grain boundaries and triple points, which strongly suggests that a particle drag mechanism was active during annealing. In addition, W-segregation was observed at the oxide/Ni(W) interfaces rather than the presumed Ni(W) grain boundaries, further supporting the argument that alternative mechanisms are responsible for thermal stability in these alloys. Lastly, alloys with nanoscale oxides exhibited a higher hardness compared to similar alloys without oxides, suggesting that the particles are widely advantageous. Overall, this work demonstrates that impurity oxide particles can limit grain growth, and alternative mechanisms may be responsible for Ni–W thermal stability.

Prediction of hardness for Al-Cu-Zn alloys in as-cast and quenching conditions; Prediccion de la dureza de aleaciones Al-Cu-Zn en estado de colada y templado

Energy Technology Data Exchange (ETDEWEB)

Villegas-Cardenas, J. D.; Saucedo-Munoz, M. L.; Lopez-Hirata, V. M.; Dorantes Rosales, H. J.

2014-10-01

This work presents a new experimental and numerical methodology in order to predict the hardness in the as-cast, and solution treated and quenched Al-Cu-Zn alloys. Chemical composition of alloys is located inside two straight lines represented by two equations. Eight different compositions were selected from each line. All the alloys were characterized for light microscope, scanning electron microscope, X-ray diffraction and Rockwell B hardness test. The equilibrium phases were obtained at different temperatures by Thermo-Calc. The microstructure characterization and regression analysis enabled to determine the phase transformations and two equations of hardness assessment. The combination of hardness equations and composition line equations permitted to estimate the hardness of any alloy composition inside this zone. This was verified by calculating hardness with the information reported in other works, with an error lower than 7% in the estimated hardness. (Author)

Effects of multiple-step thermal ageing treatment on the hardness characteristics of A356.0-type Al-Si-Mg alloy

International Nuclear Information System (INIS)

Abdulwahab, M.; Madugu, I.A.; Yaro, S.A.; Hassan, S.B.; Popoola, A.P.I.

2011-01-01

The work outlined the hardness characteristics of thermally aged high chromium sodium modified A356.0-type Al-Si-Mg alloy using the multiple-step thermal ageing treatment (MSTAT) approach. This novel approach consists of double thermal ageing (DTAT) and single thermal ageing treatment (STAT). The investigation also includes the development of a new temperature-compensated-time parameter, P, for the studied alloy at different ageing temperatures and time considered. The results obtained in the DTAT developed for the A356.0-type Al-Si-Mg alloy showed an improvement in the precipitation hardening (PH) ability and hardness characteristics as compared to the convectional STAT temper. The observations were evidenced from the X-ray diffractometry (XRD) pattern indicating the possible strengthening phases. Equally, the hardness behavior was correlated with the microstructures using optical microscope (OPM) and scanning electron microscope equipped with energy dispersive spectroscope (SEM-EDS).

Influence of Heat Treatment and Composition Variations on Microstructure, Hardness, and Wear Resistance of C 18000 Copper Alloy

OpenAIRE

Osorio-Galicia, Ramon; Gomez-Garcia, Carlos; Alcantara, Miguel Angel; Herrera-Vazquez, Andres

2012-01-01

The hardness and wear behavior properties of two C 18000 copper alloys with variations in Ni, Si, and Cr concentrations, both within the range of C18000 chemical analysis standard, were studied after the alloy samples had been prepared by melting and casting in sand molds and then heat-treated in solution using two-stage aging for different heating time periods. The results obtained from sample sets of the aforementioned two alloys, C 0 and C 1 , show that the alloy C 1 , with slightly higher...

Effect of operational conditions of electroerosion machining on the surface microgeometry parameters of steels and alloys

International Nuclear Information System (INIS)

Foteev, N.K.

1976-01-01

Studies the influence of pulse duration and a series of operating conditions of a ShGI-40-440 spark-machining generator on changes in the basic surface microgeometry characteristics of components of stainless steel 1Kh18N10T, steel St 45 and hard alloy T14K8. The microgeometry characteristics of spark-machined surfaces differ significantly from the corresponding characteristics of surfaces machined by cutting and vibro-rolling

Surface Roughness and Tool Wear on Cryogenic Treated CBN Insert on Titanium and Inconel 718 Alloy Steel

International Nuclear Information System (INIS)

Thamizhmanii, S; Mohideen, R; Zaidi, A M A; Hasan, S

2015-01-01

Machining of materials by super hard tools like cubic boron nitride (cbn) and poly cubic boron nitride (pcbn) is to reduce tool wear to obtain dimensional accuracy, smooth surface and more number of parts per cutting edge. wear of tools is inevitable due to rubbing action between work material and tool edge. however, the tool wear can be minimized by using super hard tools by enhancing the strength of the cutting inserts. one such process is cryogenic process. this process is used in all materials and cutting inserts which requires wear resistance. the cryogenic process is executed under subzero temperature -186° celsius for longer period of time in a closed chamber which contains liquid nitrogen. in this research, cbn inserts with cryogenically treated was used to turn difficult to cut metals like titanium, inconel 718 etc. the turning parameters used is different cutting speeds, feed rates and depth of cut. in this research, titanium and inconel 718 material were used. the results obtained are surface roughness, flank wear and crater wear. the surface roughness obtained on titanium was lower at high cutting speed compared with inconel 718. the flank wear was low while turning titanium than inconel 718. crater wear is less on inconel 718 than titanium alloy. all the two materials produced saw tooth chips. (paper)

Structural features and properties of the laser-deposited nickel alloy layer on a KhV4F tool steel after heat treatment

Science.gov (United States)

Shcherbakov, V. S.; Dikova, Ts. D.; Stavrev, D. S.

2017-07-01

The study and application of the materials that are stable in the temperature range up to 1000°C are necessary to repair forming dies operating in this range. Nickel-based alloys can be used for this purpose. The structural state of a nickel alloy layer deposited onto a KhV4F tool steel and then heat treated is investigated. KhV4F tool steel (RF GOST) samples are subjected to laser deposition using a pulsed Nd:YAG laser. A nickel-based material (0.02C-73.8Ni-2.5Nb-19.5Cr-1.9Fe-2.8Mn) is employed for laser deposition. After laser deposition, the samples are subjected to heat treatment at 400°C for 5 h, 600°C for 1 h, 800°C for 1 h, and 1000°C for 1 h. The microstructure, the phase composition, and the microhardness of the deposited layer are studied. The structure of the initial deposited layer has relatively large grains (20-40 μm in size). The morphology is characterized by a cellular-dendritic structure in the transition zone. The following two structural constituents with a characteristic dendritic structure are revealed: a supersaturated nickel-based γ solid solution and a chromium-based bcc α solid solution. In the initial state and after heat treatment, the hardness of the deposited material (210-240 HV 0.1) is lower than the hardness of the base material (400-440 HV 0.1). Only after heat treatment at 600°C for 1 h, the hardness increases to 240-250 HV0.1. Structure heredity in the form of a dendritic morphology is observed at temperatures of 400, 600, and 800°C. The following sharp change in the structural state is detected upon heat treatment at 1000°C for 1 h: the dendritic morphology changes into a typical α + γ crystalline structure. The hardness of the base material decreases significantly to 160-180 HV 0.1. The low hardness of the deposited layer implies the use of the layer material in limited volume to repair the forming surfaces of dies and molds for die casting. However, the high ductility of the deposited layer of the nickel

Effect of natural aging on quench-induced inhomogeneity of microstructure and hardness in high strength 7055 aluminum alloy

International Nuclear Information System (INIS)

Liu, Shengdan; Li, Chengbo; Han, Suqi; Deng, Yunlai; Zhang, Xinming

2015-01-01

Highlights: • The quench-induced hardness inhomogeneity in 7055 Al alloy decreases by natural aging. • The reason is discussed based on natural aging effect on microstructural inhomogeneity. • Natural aging decreases the difference of hardening precipitates due to slow quenching. • GPII zones appear in the rapidly-quenched sample after natural aging for 17,280 h. - Abstract: The effect of natural aging on quench-induced inhomogeneity of microstructure and hardness in high strength 7055 aluminum alloy was investigated by means of end quenching technique, transmission electron microscopy and differential scanning calorimetry thermal analysis. The hardness inhomogeneity in the end-quenched specimens after artificial aging decreases with the increase of natural aging time prior to artificial aging. The quench-induced differences in the amount and size of η′ phase are large in the end-quenched specimen after artificial aging at 120 °C for 24 h, leading to high hardness inhomogeneity. Natural aging for a long time results in a larger amount of stable GPI zones in the slowly-quenched sample, and thus decreases such differences in the end-quenched specimens after subsequent artificial aging, leading to lower hardness inhomogeneity. The hardness inhomogeneity can be reduced from 14% to be 4% by natural aging for 17,280 h prior to artificial aging

Concept of polymer alloy electrolytes: towards room temperature operation of lithium-polymer batteries

International Nuclear Information System (INIS)

Noda, Kazuhiro; Yasuda, Toshikazu; Nishi, Yoshio

2004-01-01

Polymer alloy technique is very powerful tool to tune the ionic conductivity and mechanical strength of polymer electrolyte. A semi-interpenetrating polymer network (semi-IPN) polymer alloy electrolyte, composed of non-cross-linkable siloxane-based polymer and cross-linked 3D network polymer, was prepared. Such polymer alloy electrolyte has quite high ionic conductivity (more than 10 -4 Scm -1 at 25 o C and 10 -5 Scm -1 at -10 o C) and mechanical strength as a separator film with a wide electrochemical stability window. A lithium metal/semi-IPN polymer alloy solid state electrolyte/LiCoO 2 cell demonstrated promising cycle performance with room temperature operation of the energy density of 300Wh/L and better rate performance than conventional PEO based lithium polymer battery ever reported

Effect of 1.0% Ni on high-temperature impression creep and hardness of recycled aluminium alloy with high Fe content

Science.gov (United States)

Faisal, M.; Mazni, Noor; Prasada Rao, A. K.

2018-03-01

Reported work focusses on the effect of 1.0% Ni addition on the microstructure, high- temperature impression creep and thereby the hardness of recycled Al-alloy containing >2wt% Fe, obtained from automotive scrap. Present studies have shown that the addition of 1.0% Ni have supress the formation of α-phase (Al5FeSi) by supressing the peritectic transformation of β-phase (Al8Fe2Si). Such suppression is found to improve the hardness and high-temperature impression creep of the recycled aluminium alloy.

Effects of Ce and Zr addition on microstructure and hardness of Al-Si-Cu-Mg alloy

International Nuclear Information System (INIS)

Bevilaqua, William Lemos; Reguly, Afonso; Froehlich, Andre Ronaldo; Stadtlander, Antonio Ricardo

2016-01-01

The effects of cerium and zirconium contents (0.3%-0.16%Zr; 0.3%-0.27%Zr e 0.3%-0.36%Zr) to aluminum alloy 354.0 was investigated by microstructural analysis and hardness measurements in as-cast and heat-treated conditions. The macrostructure show an excellent grain refinement for all Ce and Zr contents used. Additionally, the Cu-Ce reaction during solidification changes significantly the age hardening process of modified alloys. (author)

Effects of solution heat treatment on the microstructure and hardness of Mg-5Li-3Al-2Zn-2Cu alloy

Energy Technology Data Exchange (ETDEWEB)

Li Jiqing; An Jiangmin; Qu Zhikun [Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin 150001 (China); Wu Ruizhi, E-mail: Ruizhiwu2006@yahoo.com [Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin 150001 (China); Zhang Jinghuai; Zhang Milin [Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin 150001 (China)

2010-10-15

The microstructure and hardness of Mg-5Li-3Al-2Zn-2Cu alloy were investigated both in the as-cast condition and after solution heat treatment at 330-390 deg. C for 5 h. The as-cast alloy contains a microstructure consisting of {alpha}-Mg matrix, AlLi phase, AlCuMg phase and Al{sub 2}Cu phase. After the solution heat treament, the AlLi phase was dissolved into the matrix, however, the AlCuMg and Al{sub 2}Cu phases were not dissolved. With the increase of solution temperature, almost all the AlLi phase was dissolved, and the effects of solution strengthening of Al and Li atoms in the alloy increase, which results in the gradual increase of the Brinell hardness of the solution-treated alloy.

Microstructure Characterization and Hardness Evaluation of Alloy 52 Welded Stainless Steel 316 Subjected to Ultrasonic Nanocyrtal Surface Modification Technique

Energy Technology Data Exchange (ETDEWEB)

Kim, H. D.; Amanov, A.; Pyun, Y. S. [Sun Moon Univ., Asan (Korea, Republic of); Kim, Y. S.; Choi, Y. S. [Andong National Univ., Andong (Korea, Republic of)

2015-10-15

In this study, an ultrasonic nanocrystal surface modification (UNSM) technique was applied to dissimilar weld point between STS316L and Alloy 52. This UNSM technique is a patented technology, which can be described as a type of ultrasonic cold-forging technology. It has been demonstrated that the UNSM technique is a simple method to produce a nanocrystalline surface layer at the top surface of metallic materials. Microstructure and hardness of STS316L and Alloy 52 are investigated before and after UNSM treatment. It is expected according to the previous study that the UNSM technique is able to release the residual stress which delays PWSCC. In this study, microstructural characterization and hardness evaluation of STS316L and welded Alloy 52 subjected to UNSM technique were investigated.

Finite element analysis of cutting tools prior to fracture in hard turning operations

International Nuclear Information System (INIS)

Cakir, M. Cemal; I Sik, Yahya

2005-01-01

In this work cutting FEA of cutting tools prior to fracture is investigated. Fracture is the catastrophic end of the cutting edge that should be avoided for the cutting tool in order to have a longer tool life. This paper presents finite element modelling of a cutting tool just before its fracture. The data used in FEA are gathered from a tool breakage system that detects the fracture according to the variations of the cutting forces measured by a three-dimensional force dynamometer. The workpiece material used in the experiments is cold work tool steel, AISI O1 (60 HRC) and the cutting tool material is uncoated tungsten carbide (DNMG 150608). In order to investigate the cutting tool conditions in longitudinal external turning operations prior to fracture, static and dynamic finite element analyses are conducted. After the static finite element analysis, the modal and harmonic response analyses are carried on and the dynamic behaviours of the cutting tool structure are investigated. All FE analyses were performed using a commercial finite element package ANSYS

Material selection for the tool holder working under hard milling conditions using different multi criteria decision making methods

International Nuclear Information System (INIS)

Çalışkan, Halil; Kurşuncu, Bilal; Kurbanoğlu, Cahit; Güven, Şevki Yılmaz

2013-01-01

that MCDM methods can be used for the solution of real time material selection problems. Tungsten carbide–cobalt and Fe–5Cr–Mo–V aircraft steel were found as the best materials for the tool holder production. The obtained results are found to be rather satisfactory and can be used in design stage of hard machining operations.

Effect of magneto rheological damper on tool vibration during hard turning

Science.gov (United States)

Paul, P. Sam; Varadarajan, A. S.

2012-12-01

Recently, the concept of hard turning has gained considerable attention in metal cutting as it can apparently replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard wear resistant steel parts. The present investigation aims at developing a magneto rheological (MR) fluid damper for suppressing tool vibration and promoting better cutting performance during hard turning. The magneto rheological Fluid acts as a viscoelastic spring with non-linear vibration characteristics that are controlled by the composition of the magneto rheological fluid, the shape of the plunger and the electric parameters of the magnetizing field. Cutting experiments were conducted to arrive at a set of electrical, compositional and shape parameters that can suppress tool vibration and promote better cutting performance during turning of AISI 4340 steel of 46 HRC with minimal fluid application using hard metal insert with sculptured rake face. It was observed that the use of MR fluid damper reduces tool vibration and improves the cutting performance effectively. Also commercialization of this idea holds promise to the metal cutting industry.

Effect of self-absorption correction on surface hardness estimation of Fe-Cr-Ni alloys via LIBS.

Science.gov (United States)

Ramezanian, Zahra; Darbani, Seyyed Mohammad Reza; Majd, Abdollah Eslami

2017-08-20

The effect of self-absorption was investigated on the estimation of surface hardness of Fe-Cr-Ni metallic alloys by the laser-induced breakdown spectroscopy (LIBS) technique. For this purpose, the linear relationship between the ratio of chromium ionic to atomic line intensities (CrII/CrI) and surface hardness was studied, both before and after correcting the self-absorption effect. The correlation coefficient significantly increased from 47% to 90% after self-absorption correction. The results showed the measurements of surface hardness using LIBS can be more accurate and valid by correcting the self-absorption effect.

Study of PVD AlCrN Coating for Reducing Carbide Cutting Tool Deterioration in the Machining of Titanium Alloys.

Science.gov (United States)

Cadena, Natalia L; Cue-Sampedro, Rodrigo; Siller, Héctor R; Arizmendi-Morquecho, Ana M; Rivera-Solorio, Carlos I; Di-Nardo, Santiago

2013-05-24

The manufacture of medical and aerospace components made of titanium alloys and other difficult-to-cut materials requires the parallel development of high performance cutting tools coated with materials capable of enhanced tribological and resistance properties. In this matter, a thin nanocomposite film made out of AlCrN (aluminum-chromium-nitride) was studied in this research, showing experimental work in the deposition process and its characterization. A heat-treated monolayer coating, competitive with other coatings in the machining of titanium alloys, was analyzed. Different analysis and characterizations were performed on the manufactured coating by scanning electron microscopy and energy-dispersive X-ray spectroscopy (SEM-EDXS), and X-ray diffraction (XRD). Furthermore, the mechanical behavior of the coating was evaluated through hardness test and tribology with pin-on-disk to quantify friction coefficient and wear rate. Finally, machinability tests using coated tungsten carbide cutting tools were executed in order to determine its performance through wear resistance, which is a key issue of cutting tools in high-end cutting at elevated temperatures. It was demonstrated that the specimen (with lower friction coefficient than previous research) is more efficient in machinability tests in Ti6Al4V alloys. Furthermore, the heat-treated monolayer coating presented better performance in comparison with a conventional monolayer of AlCrN coating.

The influence of prior ageing on microstructure, tensile properties and hot hardness of alloy 800HT

International Nuclear Information System (INIS)

El-Magd, E.

1996-01-01

For high temperature applications especially in the construction of equipment, carbide strengthened steels are widely used because of their good mechanical properties and relatively low cost. These materials undergo microstructural changes under such service conditions which contribute greatly to the strength properties and thus play an important role in equipment design considerations. The influence of a prior thermal ageing on the tensile strength values and the hot hardness of the austenitic iron base alloy, Alloy 800HT, is examined in this work. It was therefore necessary to carry out tensile and hot hardness tests with the solution treated and overaged material at ranges between room temperature and 900 . The microstructural changes are investigated using lightmicroscopy, SEM and TEM. The changes of the material properties with thermal pretreatment conditions is studied and discussed in the context of the determined microstructural development. (orig.) [de

The influence of milling-burnishing successive and simultaneous processes on the material hardness

Science.gov (United States)

Grigoraş, C. C.; Brabie, G.; Chirita, B.

2016-08-01

Recent developments in the field of bio-engineering allow the use of magnesium alloys as a substitute for medical implants. The issue with such alloys is the degradation rate witch has to be improved in order to provide the necessary support for the entire duration of the bone fraction healing. For improving the bone shielding heat treatment does not represent a solution, but chemical and/or mechanical do. One mechanical process that has excellent result is burnishing, but this process is difficult to be implemented on a milling machine. Therefore, it was necessary that a new tool and tool holder to be developed, that allow the simultaneous process to take place. A high-pressure hydraulic roller burnishing tool with a special tool holder was used on a CNC milling machine. The material used for this study is magnesium alloy AZ31B-F, and one of the main purposes was to improve the material hardness (HV). The milling-burnishing parameters that where varied are the speed and feed, burnishing pressure and depth, type of process (successive or simultaneous), machining direction and the material hardness after milling. The results were analyzed as percentage improvement between the milling and burnishing measured values.

Analysis of residual stress in subsurface layers after precision hard machining of forging tools

Directory of Open Access Journals (Sweden)

Czan Andrej

2018-01-01

Full Text Available This paper is focused on analysis of residual stress of functional surfaces and subsurface layers created by precision technologies of hard machining for progressive constructional materials of forging tools. Methods of experiments are oriented on monitoring of residual stress in surface which is created by hard turning (roughing and finishing operations. Subsequently these surfaces were etched in thin layers by electro-chemical polishing. The residual stress was monitored in each etched layer. The measuring was executed by portable X-ray diffractometer for detection of residual stress and structural phases. The results significantly indicate rise and distribution of residual stress in surface and subsurface layers and their impact on functional properties of surface integrity.

Performance of Ti-multilayer coated tool during machining of MDN431 alloyed steel

Science.gov (United States)

Badiger, Pradeep V.; Desai, Vijay; Ramesh, M. R.

2018-04-01

Turbine forgings and other components are required to be high resistance to corrosion and oxidation because which they are highly alloyed with Ni and Cr. Midhani manufactures one of such material MDN431. It's a hard-to-machine steel with high hardness and strength. PVD coated insert provide an answer to problem with its state of art technique on the WC tool. Machinability studies is carried out on MDN431 steel using uncoated and Ti-multilayer coated WC tool insert using Taguchi optimisation technique. During the present investigation, speed (398-625rpm), feed (0.093-0.175mm/rev), and depth of cut (0.2-0.4mm) varied according to Taguchi L9 orthogonal array, subsequently cutting forces and surface roughness (Ra) were measured. Optimizations of the obtained results are done using Taguchi technique for cutting forces and surface roughness. Using Taguchi technique linear fit model regression analysis carried out for the combination of each input variable. Experimented results are compared and found the developed model is adequate which supported by proof trials. Speed, feed and depth of cut are linearly dependent on the cutting force and surface roughness for uncoated insert whereas Speed and depth of cut feed is inversely dependent in coated insert for both cutting force and surface roughness. Machined surface for coated and uncoated inserts during machining of MDN431 is studied using optical profilometer.

Effect of heat-treatment on the hardness and mechanical properties of Boron Alloyed Steel

Directory of Open Access Journals (Sweden)

bin Khiyon Mohammad Raffik

2017-01-01

Full Text Available In an automotive industry, hot stamped, die quenched structural components have been widely used to provide extra protection against crash intrusion. Boron alloyed steel exhibit limited ductility, but it also promotes improvement in impact performance. This study analyzed the effect of cooling rate on the hardness and energy absorption. Self-quenched specimens were heated to 850°C and cooled in air of room temperature, water at room temperature and cold water. Vickers hardness test and tensile test was then carried out to analyze the effect of different quenching rate. Self-quenched specimens were compared to the properties of the die-quenched specimens obtained from commercial automobile body. Result shows that boron steel with the highest cooling rate has the highest value of hardness but low in strength.

A novel way to estimate the nanoindentation hardness of only-irradiated layer and its application to ion irradiated Fe-12Cr alloy

Energy Technology Data Exchange (ETDEWEB)

Kim, Hoon-Seop; Lee, Dong-Hyun; Seok, Moo-Young; Zhao, Yakai; Kim, Woo-Jin [Division of Materials Science and Engineering, Hanyang University, Seoul 04763 (Korea, Republic of); Kwon, Dongil [Department of Materials Science and Engineering, Seoul National University, Seoul 08826 (Korea, Republic of); Jin, Hyung-Ha, E-mail: hhajin2@kaeri.re.kr [Nuclear Materials Safety Research Division, Korea Atomic Energy Research Institute, Daejeon 34057 (Korea, Republic of); Kwon, Junhyun [Nuclear Materials Safety Research Division, Korea Atomic Energy Research Institute, Daejeon 34057 (Korea, Republic of); Jang, Jae-il, E-mail: jijang@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seoul 04763 (Korea, Republic of)

2017-04-15

While nanoindentation is a very useful tool to examine the mechanical properties of ion irradiated materials, there are some issues that should be considered in evaluating the properties of irradiated layer. In this study, in order to properly extract the hardness of only-irradiated layer from nanoindentation data, a new procedure is suggested in consideration of the geometry of indentation-induced plastic zone. By applying the procedure to an ion irradiated Fe-12Cr alloy, the reasonable results were obtained, validating its usefulness in the investigation of practical effect of irradiation on the mechanical behavior of future nuclear materials.

Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

Directory of Open Access Journals (Sweden)

Huu-That Nguyen

2016-06-01

Full Text Available Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra in the hard milling of JIS (Japanese Industrial Standard SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM. The cutting parameters are selected based on the structural dynamic analysis of the machine tool. A set of experiments is designed according to the Taguchi technique. The average Ra is measured by a Mitutoyo Surftest SJ-400, and then analysis of variance (ANOVA is performed to determine the influences of cutting parameters on the given Ra. Quadratic mathematical modeling is introduced for prediction of the Ra during the hard milling process. The predicted values are in reasonable agreement with the observation of experiments. In an effort to obtain the minimizing Ra, a single objective optimization is employed based on the desirability function. The result shows that the percentage error between measured and predicted values of Ra is 3.2%, which is found to be insignificant. Eventually, the milled surface roughness under the optimized machining conditions is 0.122 µm. This finding shows that grinding may be replaced by finish hard milling in the mold and die manufacturing field.

Microstructural and hardness investigations on a dissimilar metal weld between low alloy steel and Alloy 82 weld metal

International Nuclear Information System (INIS)

Chen, Z.R.; Lu, Y.H.; Ding, X.F.; Shoji, T.

2016-01-01

The investigation on microstructure and hardness at the fusion boundary (FB) region of a dissimilar metal weld (DMW) between low alloy steel (LAS) A508-III and Alloy 82 weld metal (WM) was carried out. The results indicated that there were two kinds of FBs, martensite FB and sharp FB, with obvious different microstructures, alternately distributed in the same FB. The martensite FB region had a gradual change of elemental concentration across FB, columnar WM grains with high length/width ratios, a thick martensite layer and a wide heat affected zone (HAZ) with large prior austenite grains. By comparison, the sharp FB region had a relatively sharp change of elemental concentration across the FB, WM grains with low length/width ratios and a narrow HAZ with smaller prior austenite grains. The martensite possessed a K-S orientation relationship with WM grains, while no orientation relationship was found between the HAZ grains and WM grains at the sharp FB. Compared with sharp FB there were much more Σ3 boundaries in the HAZ beside martensite FB. The hardness maximum of the martensite FB was much higher than that of the sharp FB, which was attributed to the martensite layer at the martensite FB. - Highlights: •Martensite and sharp FBs with different microstructures were found in the same FB. •There were high length/width-ratio WM grains and a wide HAZ beside martensite FB. •There were low length/width-ratio WM grains and a narrow HAZ beside sharp FB. •Compared with sharp FB, there were much more Σ3 boundaries in HAZ of martensite FB. •Hardness maximium of martensite FB was much higher than that of sharp FB.

Surface modification of 5083 Al alloy by electrical discharge alloying processing with a 75 mass% Si-Fe alloy electrode

Energy Technology Data Exchange (ETDEWEB)

Stambekova, Kuralay [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China); Lin, Hung-Mao [Department of Mechanical Engineering, Far East University, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan (China); Uan, Jun-Yen, E-mail: jyuan@dragon.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China)

2012-03-01

This study experimentally investigates the surface modification of 5083 Al alloy by the electrical discharge alloying (EDA) process with a Si-Fe alloy as an electrode. Samples were analyzed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), micro-hardness and corrosion resistance tests. The micro-hardness of EDA alloyed layer was evidently higher than that of the base metal (5083 Al alloy). The TEM results show that the matrix of the alloyed layer has an amorphous-like structure; the matrix contains fine needle-like Si particles, block-like Si particles and nano-size Al{sub 4.5}FeSi and Al{sub 13}Fe{sub 4} particles. The TEM results support experimental results for the high hardness of the alloyed layer. Moreover, the EDA alloyed layer with composite microstructures has good corrosion resistance in NaCl aqueous solution.

Analytical and Empirical Modeling of Wear and Forces of CBN Tool in Hard Turning - A Review

Science.gov (United States)

Patel, Vallabh Dahyabhai; Gandhi, Anishkumar Hasmukhlal

2017-08-01

Machining of steel material having hardness above 45 HRC (Hardness-Rockwell C) is referred as a hard turning. There are numerous models which should be scrutinized and implemented to gain optimum performance of hard turning. Various models in hard turning by cubic boron nitride tool have been reviewed, in attempt to utilize appropriate empirical and analytical models. Validation of steady state flank and crater wear model, Usui's wear model, forces due to oblique cutting theory, extended Lee and Shaffer's force model, chip formation and progressive flank wear have been depicted in this review paper. Effort has been made to understand the relationship between tool wear and tool force based on the different cutting conditions and tool geometries so that appropriate model can be used according to user requirement in hard turning.

Correlation between intrinsic hardness and defect structures of ion irradiated Fe alloys

International Nuclear Information System (INIS)

Shin, C.; Jin, H. H.; Kwon, J.

2008-01-01

Evolution of micro structures and mechanical properties during an in-service irradiation is one of the key issues to be addressed in nuclear materials. Ion irradiation is an effective method to study these irradiation effects thanks to an ease in handling post-irradiated specimens. But the characteristics of an ion irradiation pose a certain difficulty in evaluating irradiation effects. For example, ion irradiated region extends only a few hundred nano-meters from the surface of a sample and the depth profile of an irradiation damage level is quite heterogeneous. Thus it requires special care to quantify the changes in properties after an ion irradiation. We measured changes in a hardness by using a nano-indentation combined with a continuous stiffness measurement (CSM technique. Although the SM technique allows for a continuous measurement of hardness along penetration depth of an indenter; it is difficult to obtain an intrinsic hardness of an irradiation hardened region because one is measuring hardness of a hard layer located on a soft matrix. Thus we modeled the nano-indentation test by using a finite element method. We can extract the intrinsic hardness and the yield stress of an irradiation hardened region by using a so-called inverse method. We investigated the irradiation effects on Fe-Cr binary alloy by using the methods mentioned above. TEM analysis revealed that an irradiation forms dislocation loops with Burgers vector of and 1/2 . These loops varied in size and density with the Cr content and dose level. We discuss in detail a correlation between the measured irradiation-induced changes in the surface hardness and an irradiation induced defect. (authors)

Effect of Bi-content on hardness and micro-creep behavior of Sn-3.5Ag rapidly solidified alloy

Energy Technology Data Exchange (ETDEWEB)

Kamal, M. [Metal Physics Laboratory, Faculty of Science, Mansoura University (Egypt); Gouda, El Said [Metal Physics Laboratory, Department of Solid State Physics, Physics Division, National Research Center, Dokki, Giza (Egypt); Marei, L.K. [Faculty of Petroleum and Mining Engineering, Suez Canal University, Suez (Egypt)

2009-12-15

In the present paper, the influence of 1, 3, 5 and 10 % Bi (weight %) as ternary additions on structure, melting and mechanical properties of rapidly solidified Sn-3.5Ag alloy has been investigated. The effect of Bi was discussed based on the experimental results. The experimental results showed that the alloys of Sn-3.5Ag, Sn-3.5Ag-1Bi and Sn-3.5Ag-3Bi are composed of two phases; Ag{sub 3}Sn IMC embedded in Sn matrix phase, which indicated that the solubility of Bi phase in Sn-matrix was extended to 3 % as a result of rapid solidification. Bi precipitation in Sn matrix was only observed in Sn-3.5Ag-5Bi and Sn-3.5Ag-10Bi alloys. Also, addition of Bi decreased continuously the melting point of the eutectic Sn-3.5Ag alloy to 202.6 C at 10 % Bi. Vickers hardness of Sn-3.5Ag rapidly solidified alloy increased with increasing Bi content up to 3 % due to supersaturated solid solution strengthening hardening mechanism of Bi phase in Sn matrix, while the alloys contain 5 and 10 % Bi exhibited lower values of Vickers hardness. The lower values can be attributed to the precipitation of Bi as a secondary phase which may form strained regions due to the embrittlement of Bi atom. In addition, the effect of Bi addition on the micro-creep behavior of Sn-3.5Ag alloy as well as the creep rate have been described and has been calculated at room temperature. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

Anodic solubility and electrochemical machining of hard alloys on the base of chromium and titanium carbides

Energy Technology Data Exchange (ETDEWEB)

Davydov, A D; Klepikov, A N; Malofeeva, A N; Moroz, I I

1985-01-01

The regularities of anodic behaviour and electrochemical machining (ECM) of the samples of three materials with the following compositions: 25% of Cr/sub 3/C/sub 2/, 15% of Ni, 70% of TiC, 25% of Ni, 5% of Cr, 70% of TiC, 15% of Ni, 15% of Mo are investigated. It is shown that the electrochemical method is applicable to hard alloys machining on the base of chromium and titanium carbides, the machining of which mechanically meets serious difficulties. The alloys machining rate by a mobile cathode constitutes about 0.5 mm/min.

Comparative study on structure, corrosion and hardness of Zn-Ni alloy deposition on AISI 347 steel aircraft material

Energy Technology Data Exchange (ETDEWEB)

Gnanamuthu, RM. [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of); Mohan, S., E-mail: sanjnamohan@yahoo.com [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Saravanan, G. [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Lee, Chang Woo, E-mail: cwlee@khu.ac.kr [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of)

2012-02-05

Highlights: Black-Right-Pointing-Pointer Electrodeposition of Zn-Ni alloy on AISI 347 steel as an aircraft material has been carried out from various baths. Black-Right-Pointing-Pointer The effect of pulse duty cycle on thickness, current efficiency and hardness reached maximum values at 40% duty cycle and for 50 Hz frequencies average current density of 4 A dm{sup -2}. Black-Right-Pointing-Pointer The XRF characterizations of 88:12% Zn-Ni alloy provided excellent corrosion resistance. Black-Right-Pointing-Pointer It is found that Zn-Ni alloy on AISI 347 aircraft material has better structure and corrosion resistance by pulse electrodeposits from electrolyte-4. - Abstract: Zn-Ni alloys were electrodeposited on AISI 347 steel aircraft materials from various electrolytes under direct current (DCD) and pulsed electrodepositing (PED) techniques. The effects of pulse duty cycle on thickness, current efficiency and hardness of electrodeposits were studied. Alloy phases of the Zn-Ni were indexed by X-ray diffraction (XRD) techniques. Microstructural morphology, topography and elemental compositions were characterized using scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray fluorescence spectroscopy (XRF). The corrosion resistance properties of electrodeposited Zn-Ni alloy in 3.5% NaCl aqueous solution obtained by DCD and PED were compared using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. Elemental analysis showed that 88% of Zn and 12% of Ni obtained from electrolyte-4 by PED technique at 40% duty cycle for 50 Hz frequencies having better corrosion resistance than that of deposits obtained from other electrolytes.

Silicon Alloying On Aluminium Based Alloy Surface

International Nuclear Information System (INIS)

Suryanto

2002-01-01

Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

Study on the sintered characteristics and properties of nanostructured WC–15 wt% (Fe–Ni–Co) and WC–15 wt% Co hard metal alloys

Energy Technology Data Exchange (ETDEWEB)

Chang, Shih-Hsien, E-mail: changsh@ntut.edu.tw [Department of Materials and Mineral Resources Engineering, National Taipei University of Technology, Taipei 10608, Taiwan (China); Chang, Ming-Hung [Department of Materials and Mineral Resources Engineering, National Taipei University of Technology, Taipei 10608, Taiwan (China); Huang, Kuo-Tsung [Department of Auto-Mechanics, National Kangshan Agricultural Industrial Senior High School, Kaohsiung 82049, Taiwan (China)

2015-11-15

In this work, four different vacuum sintering temperatures (1250 °C, 1300 °C, 1350 °C and 1400 °C) were studied to determine the optimal process parameters of nano WC–15 wt% (Fe–Ni–Co) and WC–15 wt% Co sintered hard metal alloys. Experimental results showed that the optimal sintering temperatures for nano WC–(Fe–Ni–Co) and WC–Co alloys were 1300 °C and 1350 °C for 1 h, respectively. The sintered nano WC–(Fe–Ni–Co) and WC–Co hard metal alloys showed a good contiguity of 0.44 and 0.42; hardness was enhanced to HRA 90.83 and 90.92; the transverse rupture strength (TRS) increased to 2567.97 and 2860.08 MPa; and K{sub IC} was 16.23 and 12.33 MPa√m, respectively. Although the nano WC–(Fe–Ni–Co) alloys possessed a slightly lower TRS value, they exhibited superior fracture toughness (K{sub IC}) and hardness similar to that of the nano WC–Co material. Significantly, nano WC–(Fe–Ni–Co) alloys could be sintered at a lower temperature and still retained their excellent mechanical properties. - Graphical abstract: The following figure shows the fracture morphology of the WC–(Fe–Ni–Co) and WC–Co specimens by means of high-magnification SEM after the K{sub IC} tests. Fig. a shows that numerous binder phases (Fe–Ni–Co) existed in the crack areas, which resisted the penetration and extension of the cracks. Due to the bridging effect of the binder phase, the stress concentration of the crack tip will be resolved through plastic deformation; thus, the cracks did not continue to extend. Once the deformation reaches a critical value, the crack propagation occurs. Meanwhile, the binder phase can link together the two crack faces through the bridging process. Although parts of the cracked areas also showed the bridging effect in the WC–Co specimens, as shown by the arrows (Fig. b), the crack propagation path was not obviously affected. This result corresponds to the tortuosity phenomenon. Consequently, the bridging process

An investigation into the mechanical and tribological properties of plasma electrolytic oxidation and hard-anodized coatings on 6082 aluminum alloy

International Nuclear Information System (INIS)

Malayoglu, Ugur; Tekin, Kadir C.; Malayoglu, Ufuk; Shrestha, Suman

2011-01-01

Highlights: → Mechanical properties of PEO and anodised coatings were studied using ultra-micro hardness tester. → Elastic modulus and hardness of the PEO coating were found much higher than those of the anodised coating. → Improved sliding wear of PEO coating is due to presence of hard α and γ-Al 2 O 3 phases. - Abstract: A ceramic coating on AA6082 aluminum alloy prepared by plasma electrolytic oxidation (PEO) has been studied and compared against a sulphuric acid hard-anodized coating on the same alloy. Surface morphology and microstructures of the coatings have been examined by scanning electron microscopy. X-ray diffraction is used to determine the phase composition of the coatings. The adhesion strength of the coatings has been evaluated using a scratch test method. The coating's mechanical properties such elastic modulus and hardness data have been generated using a dynamic ultra-microhardness tester. Sliding wear tests with different loading rates are performed on the coatings in order to assess their wear resistance. Test results show that the PEO treated samples exhibit significantly better mechanical properties compared to hard anodized samples. The elastic modulus and hardness of the PEO coating are 2-3 times greater than of the hard anodized coating and subsequently, an improved wear resistance of the PEO coating has been achieved. The mechanical properties of the coatings and their relations to their tribological performance are discussed.

Grinding tool for making hemispherical bores in hard materials

Science.gov (United States)

Duran, E.L.

1985-04-03

A grinding tool for forming hemispherical bores in hard materials such as boron carbide. The tool comprises a hemicircular grinding bit, formed of a metal bond diamond matrix, which is mounted transversely on one end of a tubular tool shaft. The bit includes a spherically curved outer edge surface which is the active grinding surface of the tool. Two coolant fluid ports on opposite sides of the bit enable introduction of coolant fluid through the bore of the tool shaft so as to be emitted adjacent the opposite sides of the grinding bit, thereby providing optimum cooling of both the workpiece and the bit.

Development and characterization of nano structured hard coatings for high performance tools by using PVD technique

International Nuclear Information System (INIS)

Irfan, M.; Alam, S.; Hassan, Z.; Iftikhar, F.; Khadim, S.

2006-01-01

No doubt hard coatings nave major applications in high performance cutting tools in order to improve tribological and mechanical properties of these tools since last years. The actual top development in this regard is the development of PVD based AlTiN coatings and their supplementation with nano. layers. In present these nano coatings are replaced by nano composites along with an additional development of Multilayer Nano structured coatings. This PVD based nano structured coating development optimized by process parameters, crystalline structure and deposition in multilayer. These coating are definitely produced by combination of ARC and Sputtering with filtration of arc droplets. It is studied that the properties like oxidation resistance, wear resistance and resistance against chemical reaction may be obtained by alloying additions of different elements. This paper presents different development stages and Process parameters for- producing high performance Nanostructure coatings and including adhesion test by using Kalomax system for determination of adhesion strength of these coatings and coating thickness measurements by using image analyzer system. Results and conclusions are showing the optimum values for better coatings for different applications. (author)

Influence exothermical mixtures contents Na or B on elongation and hardness AlSi12 alloy

Directory of Open Access Journals (Sweden)

T. Lipiński

2008-04-01

Full Text Available The experiments were conducted on alloy AlSi12, following a factor design 23 for 3 independent variables. Mixtures composed of NaNO3, Na2B4O7, and Mg were used for alloy treatment. The amount of a reducing agent (Mg necessary to carry out the process was calculated on the basis of chemical reactions. The mass fraction (weight in weight concentration of individual variables is presented in Table 1. Results of study present by graphical forms. Figures 2-8 present until elongation (A5 and Brinell hardness (HB for each variable, at extreme (lower or higher levels of the other two.

Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints

International Nuclear Information System (INIS)

Rajakumar, S.; Muralidharan, C.; Balasubramanian, V.

2011-01-01

The aircraft aluminium alloys generally present low weldability by traditional fusion welding process. The development of the friction stir welding has provided an alternative improved way of satisfactorily producing aluminium joints, in a faster and reliable manner. In this present work, the influence of process and tool parameters on tensile strength properties of AA7075-T 6 joints produced by friction stir welding was analysed. Square butt joints were fabricated by varying process parameters and tool parameters. Strength properties of the joints were evaluated and correlated with the microstructure, microhardness of weld nugget. From this investigation it is found that the joint fabricated at a tool rotational speed of 1400 rpm, welding speed of 60 mm/min, axial force of 8 kN, using the tool with 15 mm shoulder diameter, 5 mm pin diameter, 45 HRc tool hardness yielded higher strength properties compared to other joints.

A superplastic Al-Li-Cu-Mg-Zr powder alloy with high hardness and modulus

International Nuclear Information System (INIS)

Phillips, V.A.

1986-01-01

Structure/property studies were made on an experimental Al-3.18% Li-4.29% Cu-1.17% Mg-0.18% Zr powder alloy, which is of the low density/high modulus type. Alloy powder was made by the P and W/GPD rapid solidification rate (RSR) process, canned, and extruded to bar. The density was 2.458 x 10/sup 6/ g/m/sup 3/. The material was solution-treated, and aged at 149 0 C(300 0 F), 171 0 C(340 0 F), and 193 0 C(380 0 F), using hardness tests to determine the aging curves. Testpieces solution-treated at 516 0 C(961 0 F) showed an average yield strength (0.2% offset) of 43.3 ksi (299 MPa) and ultimate tensile strength of 50.0 ksi (345 MPa), with 1% elongation, which increased to 73.0 ksi (503 MPa) and 73.1 ksi (504 MPa), respectively, with only 0.2% elongation, on peak aging at 193 0 C(380 0 F), with a modulus of elasticity of 11.4 x 10/sup 6/ psi (78.3 GPa). Hardness values reached 90-92 R/sub B/ on aging at 149-193 0 C(300-380 0 F). The as-extruded alloy showed superplastic behavior at 400-500 0 C(752-932 0 F) with elongations of 80-185% on 25.6 mm, peaking at 450 0 C(842 0 F). An RSR Al-2.53% Li-2.82% Mn-0.02% Zr extruded allow showed only 18-23% elongation at 400-500 0 C(752-932 0 F)

Morphology and Hardness Improvement of Lead Bearing Alloy through Composite Production: 75Pb-15Sb-10Sn/ 15% V/V SiO2 Particulate Composite

Directory of Open Access Journals (Sweden)

Linus Okon ASUQUO

2013-06-01

Full Text Available The morphology and hardness improvement of lead bearing alloy through composite production: 75Pb-15Sb-10Sn/ 15%v/v SiO2 particulate composite, was studied. 75Pb-15Sb-10Sn white bearing alloy produced at the foundry shop of National Metallurgical Development Centre Jos was used for the production of the composite using stir-cast method. The reinforcing agent was 63 microns passing particles of silica. This was produced from pulverizing quartz using laboratory ball mill. The specimens of the composite produced were then subjected to metallographic to study the morphology of the structures produced both in the as cast and aged conditions of the composite. The samples were also tested for hardness and the result showed that the as cast composite had a hardness value of 33 HRB which is an improvement over the hardness value of 27.7 HRB for the 75Pb-15Sb-10Sn alloy which was used for the production of the composite. The effect of age hardening on the produced composite was also investigated; the result showed that the maximum hardness of 34 HRB was obtained after ageing for 3 hours. The micrographs revealed inter-metallic compound SbSn, eutectic of two solid solutions-one tin-rich and the other lead-rich, reinforcing particles, and solid solution of β. The results revealed that particle hardening can be used to improve the hardness of 75Pb-15Sb-10Sn white bearing alloy for use as heavy duty bearing material.

Evaluation on machined surface of hardened stainless steel generated by hard turning using coated carbide tools with wiper geometry

International Nuclear Information System (INIS)

Noordin, M.Y.; Kurniawan, D.; Sharif, S.

2007-01-01

Hard turning has been explored to be the finish machining operation for parts made of hardened steel. Its feasibility is determined partially by the quality of the resulting machined surface. This study evaluates the surface integrity of martensitic stainless steel (48 HRC) resulting from hard turning using coated carbide tool with wiper geometry at various cutting speed and feed and compares to that obtained using coated carbide tool with conventional geometry. The wiper coated carbide tool is able to produce machined surface which is of finer finish (Ra is finer than 0.4 μm at most cutting parameters) and yet is similarly inducing only minor microstructural alteration compared to its conventional counterpart. From the view of the chip morphology where continuous type of chip is desired rather than sawtooth chip type, the wiper tool generates continuous chip at almost similar range of cutting parameters compared to the case when using conventional tool. Additionally, the use of wiper tool also induces the preferred compressive residual stress at the machined surface. (author)

Electron beam and laser surface alloying of Al-Si base alloys

International Nuclear Information System (INIS)

Vanhille, P.; Tosto, S.; Pelletier, J.M.; Issa, A.; Vannes, A.B.; Criqui, B.

1992-01-01

Surface alloying on aluminium-base alloys is achieved either by using an electron beam or a laser beam, in order to improve the mechanical properties of the near-surface region. A predeposit of nickel is first realized by plasma spraying. Melting of both the coating and part of the substrate produces a surface alloy with a fine, dendritic microstructure with a high hardness. Enhancement of this property requires an increase in the nickel content. Various problems occur during the formation of nickel-rich surface layers: incomplete homogenization owing to a progressive increase of the liquidus temperature, cracks owing to the brittleness of this hard suface alloy, formation of a plasma when experiments are carried out in a gaseous environment (laser surface alloying). Nevertheless, various kinds of surface layers may be achieved; for example very hard surface alloys (HV 0.2 =900), with a thickness of about 500-600 μm, or very thick surface alloys (e>2 mm), with a fairly good hardness (greater than 350 HV 0.2 ). Thus, it is possible to obtain a large variety of new materials by using high energy beams on aluminium substrates. (orig.)

Establishment of Wear Resistant HVOF Coatings for 50CrMo4 Chromium Molybdenum Alloy Steel as an Alternative for Hard Chrome Plating

Science.gov (United States)

Karuppasamy, S.; Sivan, V.; Natarajan, S.; Kumaresh Babu, S. P.; Duraiselvam, M.; Dhanuskodi, R.

2018-05-01

High cost imported components of seamless steel tube manufacturing plants wear frequently and need replacement to ensure the quality of the product. Hard chrome plating, which is time consuming and hazardous, is conventionally used to restore the original dimension of the worn-out surface of the machine components. High Velocity Oxy-Fuel (HVOF) thermal spray coatings with NiCrBSi super alloy powder and Cr3C2 NiCr75/25 alloy powder applied on a 50CrMo4 (DIN-1.7228) chromium molybdenum alloy steel, the material of the wear prone machine component, were evaluated for use as an alternative for hard chrome plating in this present work. The coating characteristics are evaluated using abrasive wear test, sliding wear test and microscopic analysis, hardness test, etc. The study results revealed that the HVOF based NiCrBSi and Cr3C2NiCr75/25 coatings have hardness in the range of 800-900 HV0.3, sliding wear rate in the range of 50-60 µm and surface finish around 5 microns. Cr3C2 NiCr75/25 coating is observed to be a better option out of the two coatings evaluated for the selected application.

Heat-resisting alloys for hard surfacing and sealing pad welding

Directory of Open Access Journals (Sweden)

R.O. Wielgosz

2010-07-01

Full Text Available The paper deals with heat-resisting alloys used to harden surfaces of elements operating in increased temperatures. It also deals with alloysused to seal cooperating surfaces of elements operating in the conditions of increased temperatures and aggressive utilities. Application methods and properties of thus obtained layers have been presented and adhesion of layers with matrix material has been assessed.

Nanocrystalline β-Ti alloy with high hardness, low Young's modulus and excellent in vitro biocompatibility for biomedical applications

International Nuclear Information System (INIS)

Xie, Kelvin Y.; Wang, Yanbo; Zhao, Yonghao; Chang, Li; Wang, Guocheng; Chen, Zibin; Cao, Yang; Liao, Xiaozhou; Lavernia, Enrique J.; Valiev, Ruslan Z.; Sarrafpour, Babak; Zoellner, Hans; Ringer, Simon P.

2013-01-01

High strength, low Young's modulus and good biocompatibility are desirable but difficult to simultaneously achieve in metallic implant materials for load bearing applications, and these impose significant challenges in material design. Here we report that a nano-grained β-Ti alloy prepared by high-pressure torsion exhibits remarkable mechanical and biological properties. The hardness and modulus of the nano-grained Ti alloy were respectively 23% higher and 34% lower than those of its coarse-grained counterpart. Fibroblast cell attachment and proliferation were enhanced, demonstrating good in vitro biocompatibility of the nano-grained Ti alloy, consistent with demonstrated increased nano-roughness on the nano-grained Ti alloy. Results suggest that the nano-grained β-Ti alloy may have significant application as an implant material in dental and orthopedic applications. - Highlights: • A bulk nanocrystalline β-Ti alloy was produced by high-pressure torsion processing. • Excellent mechanical properties for biomedical implants were obtained. • Enhanced in vitro biocompatibility was also demonstrated

Experimental study on internal cooling system in hard turning of HCWCI using CBN tools

Science.gov (United States)

Ravi, A. M.; Murigendrappa, S. M.

2018-04-01

In recent times, hard turning became most emerging technique in manufacturing processes, especially to cut high hard materials like high chrome white cast iron (HCWCI). Use of Cubic boron nitride (CBN), pCBN and Carbide tools are most appropriate to shear the metals but are uneconomical. Since hard turning carried out in dry condition, lowering the tool wear by minimizing tool temperature is the only solution. Study reveals, no effective cooling systems are available so for in order to enhance the tool life of the cutting tools and to improve machinability characteristics. The detrimental effect of cutting parameters on cutting temperature is generally controlled by proper selections. The objective of this paper is to develop a new cooling system to control tool tip temperature, thereby minimizing the cutting forces and the tool wear rates. The materials chosen for this work was HCWCI and cutting tools are CBN inserts. Intricate cavities were made on the periphery of the tool holder for easy flow of cold water. Taguchi techniques were adopted to carry out the experimentations. The experimental results confirm considerable reduction in the cutting forces and tool wear rates.

Combined effect of non-equilibrium solidification and thermal annealing on microstructure evolution and hardness behavior of AZ91 magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Zhou, Z.Z.; Yang, W., E-mail: weiyang@mail.nwpu.edu.cn; Chen, S.H.; Yu, H.; Xu, Z.F.

2014-06-15

Non-equilibrium solidification of commercial AZ91 magnesium alloy was performed by copper mold spray-casting technique and the thermal stability property of as-formed meta-stable microstructure was investigated by subsequent annealing at different temperatures and times. Remarkable grain refinement appears with increasing cooling rate during solidification process, which is accompanied by a visible cellular/dendrite transition for the grain morphology of primary phase. Moreover, the non-equilibrium solidified alloy exhibits obvious precipitation hardening effect upon annealing at 200 °C, and the precipitation mode of β-Mg{sub 17}Al{sub 12} phase changes from discontinuous to continuous with extending isothermal time from 4 h to 16 h, which generates an increase of resultant micro-hardness value. After solid solution treatment at the elevated temperature of 420 °C, the volume fraction of β-Mg{sub 17}Al{sub 12} phase decreases and a notable grain growth phenomenon occurs, which give rise to a reduction of hardness in comparison with that of as-quenched alloy.

Effects of gaseous nitriding AISI4140 alloy steel on corrosion and hardness properties

Science.gov (United States)

Tamil Moli, L.; Wahab, N.; Gopinathan, M.; Karmegam, K.; Maniyarasi, M.

2016-10-01

Corrosion is one of the major problems in the industry especially on machinery since it weakens the structure of the machinery part and causes the mechanical failure. This will stop the production and increase the maintenance cost. In this study, the corrosion behaviour of gas nitriding on a screw press machine shaft made from AISI 4140 steel was investigated. Pitting corrosion was identified as a major cause of the shaft failure and this study was conducted to improve the corrosion resistance on the AISI 4140 alloy steel shaft by gas nitriding as a surface hardening treatment. Gas nitriding was performed with composition of 15% ammonia and 85% nitrogen at temperatures of 525 °C, 550 °C and 575 °C and with the soaking time of 30, 45 and 60 minutes, respectively. The samples were prepared as rectangular sized of 30mm x 12mm x 3mm for immersion testing. The results showed that corrosion rate of untreated samples was 77% higher compared to the nitrided samples. It was also found that hardness of the nitrided samples was higher than untreated sample. All in all, it can be concluded that gaseous nitriding can significantly improve the surface hardness and the corrosion resistance of the shaft made of AISI 4140 alloy steel, hence reduces the pitting that is the root cause of failure.

Molybdenum-A Key Component of Metal Alloys

Science.gov (United States)

Kropschot, S.J.

2010-01-01

Molybdenum, whose chemical symbol is Mo, was first recognized as an element in 1778. Until that time, the mineral molybdenite-the most important source of molybdenum-was believed to be a lead mineral because of its metallic gray color, greasy feel, and softness. In the late 19th century, French metallurgists discovered that molybdenum, when alloyed (mixed) with steel in small quantities, creates a substance that is remarkably tougher than steel alone and is highly resistant to heat. The alloy was found to be ideal for making tools and armor plate. Today, the most common use of molybdenum is as an alloying agent in stainless steel, alloy steels, and superalloys to enhance hardness, strength, and resistance to corrosion.

Advanced Hard Real-Time Operating System, the Maruti Project. Part 2.

Science.gov (United States)

1997-01-01

Real - Time Operating System , The Maruti Project DASG-60-92-C-0055 5b. Program Element # 62301E 6. Author(s...The maruti hard real - time " operating system . A CM SIGOPS, Operating Systems Review. 23:90-106, July 1989. 254 !1 110) C. L. Liu and J. Layland...February 14, 1995 Abstract The Maruti Real - Time Operating System was developed for applications that must meet hard real-time constraints. In order

The influence of alloy composition on residual stresses in heat treated aluminium alloys

Energy Technology Data Exchange (ETDEWEB)

Robinson, J.S., E-mail: jeremy.robinson@ul.ie [Department of Mechanical, Aeronautical and Biomedical Engineering, University of Limerick (Ireland); Redington, W. [Materials and Surface Science Institute, University of Limerick (Ireland)

2015-07-15

The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

Study of the evolution of the microstructure and hardness of Cu-Al and Cu-Al-Ti alloys during their production by reactive milling and extrusion

International Nuclear Information System (INIS)

Figueroa, F; Sepulveda, A; Zuniga, A; Donoso, E; Palma, R

2008-01-01

The microstructure and hardness of two alloys produced by reactive milling of elementary powders for 10, 20 and 30 hours and later hot extrusion were studied: a Cu-5 vol.% Al 2 O 3 binary and another Cu-2.5 vol.%TiC-2.5 vol.% Al 2 O 3 ternary. The microstructure of the alloys was characterized with a transmission electron microscope (TEM), X-ray diffraction (XRD) and different methods of chemical analysis. Then their hardness was evaluated before and after annealing at 873 K. The extruded binary alloy showed a micrometric grain structure, with nanometric subgrains (100 nm), together with the formation of nanometric dispersoids of semi-coherent Al 2 0 3 with the Cu matrix. The ternary alloy showed a microstructure very similar to the binary alloy, except that it also showed the formation of nanometric TiC dispersoids. The nanoparticles acted effectively as anchoring points for the movement of dislocations and grain growth. The microstructure was observed to be stable after annealing treatments for all the alloys. The milled ternary alloy was 32% harder (290 HV) than the hardest binary alloy (milled for 30 hours) (au)

Microstructure and properties of powder metallurgy (PM) high alloy tool steels

International Nuclear Information System (INIS)

Wojcieszynski, A.L.; Eisen, W.B.; Dixon, R.B.

1998-01-01

Particle metallurgy (PM) processing is currently the primary manufacturing method used to produce advanced high alloy tool steel compositions for use in industrial tooling applications. This process involves gas atomization of the pre-alloyed melt to form spherical powders and consolidation by HIP to full density. The HIP product may be used directly in select applications, but is usually subjected to additional forging to improve properties and produce a wide range of bar and plate sizes. Compared to ingot-cast tool steels, PM tool steels have very homogeneous microstructures with very fine carbide and sulfide size distributions, free from carbide banding, which results in improved machinability, grindability, and mechanical properties. In addition, this technology enables the development of advanced tool steel compositions which could not be economically produced by conventional steelmaking. (author)

Hardness and microstructural characteristics of rapidly solidified Al-8-16 wt.%Si alloys

International Nuclear Information System (INIS)

Uzun, O.; Karaaslan, T.; Gogebakan, M.; Keskin, M.

2004-01-01

Al-Si alloys with nominal composition of Al-8 wt.%Si, Al-12 wt.%Si, and Al-16 wt.%Si were rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The microstructures of the rapidly solidified ribbons and ingot samples were investigated by the optical microscopy, electron microscopy and X-ray diffraction (XRD) techniques. The results showed that the structures of all melt-spun ribbons were completely composed of finely dispersed α-Al and eutectic Si phase, and primary silicon was not observed. The XRD analysis indicated that the solubility of Si in the α-Al matrix was greatly increased with rapid solidification. Additionally, mechanical properties of both conventionally cast (ingot) and melt-spun ribbons were examined by using Vickers indenter for one applied load (0.098 N). The hardness values of the melt-spun ribbons were about three times higher than those of ingot counterparts. The high hardness of the rapidly solidified state can be attributed to the supersaturated solid solutions. Besides, hardness values with different applied loads were measured for melt-spun ribbons. The results indicated that Vickers hardness values (H v ) of the ribbons depended on the applied load. Applying the concept of Hays-Kendall, the load independent hardness values were calculated as 694.0, 982.8 and 1186.8 MN/m 2 for Al-8 wt.%Si, Al-12 wt.%Si and Al-16 wt.%Si, respectively

Hardness survey of cold-worked and heat-treated JBK-75 stainless steel alloy

International Nuclear Information System (INIS)

Jackson, R.J.; Lucas, R.L.

1977-01-01

The alloy JBK-75, an age-hardenable austenitic stainless steel, is similar to commercial A-286, but has certain chemistry modifications to improve weldability and hydrogen compatibility. The principal changes are an increase in nickel and a decrease in manganese with lower limits on carbon, phosphorus, sulfur, silicon, and boron. In this study, the effects of solutionizing time and temperature, quench rate, cold working, and the effects of cold working on precipitation kinetics were examined. Findings show that the solutionizing temperature has a moderate effect on the as-quenched hardness, while times greater than that required for solutionizing do not significantly affect hardness. Quench rate was found to have a small effect on as-quenched hardness, however, hardness gradients did not develop in small bars. It was found that JBK-75 can be significantly strengthened by cold working. Cold working alone produced hardness increases from Rockwell-A 49 to R/sub A/ 68. A recovery-related hardness change was noted on heat treating at 300 and 400 0 C for both as-quenched and as-worked JBK-75. Significant age-hardening was observed at temperatures as low as 500 0 C for as-worked metal. Aging at 600 0 C resulted in maximum hardness in the 75 percent worked sample at about 6 hours (R/sub A/ 73.5) while the 50 percent worked sample was near maximum hardness (R/sub A 72.5) after seven days. THE 25 and 0 percent worked samples were considerably underaged after seven days. Similar type kinetic data were obtained for worked and nonworked metal at 650, 700, 800, 850, 900, 1000, and 1100 0 C for times from 10 minutes to 10,000 minutes (6.7 days). The overall purpose of the hardness survey was to better define the effects of cold work on the stress-relieving range, coherent precipitation range, incoherent precipitation range, recrystallization range, solutionizing range, and grain-growth range

Characterisation of lead-calcium alloys ageing in anisothermal conditions by calorimetric, resistance and hardness in-situ measurements

Energy Technology Data Exchange (ETDEWEB)

Rossi, F.; Lambertin, M. [Arts et Metiers ParisTech, LaBoMaP, Cluny (France); Delfaut-Durut, L. [CEA, Centre de Valduc, (SEMP, LECM), Is-sur-Tille (France); Maitre, A. [SPCTS, UFR Sciences et techniques, Limoges (France); Vilasi, M. [LCSM, Univ. Nancy I, Vandoeuvre les Nancy (France)

2010-02-15

Transformations undergone by lead-calcium alloys are numerous and have different kinetics from a few minutes to a few years. Anisothermal calorimetric measurements were performed to be able to identify these transformations quickly. It was then possible to identify five transformations. Complementary measurements have enabled us to define transformations with an in-situ electrical resistance measurement to follow the evolution of the calcium in solid solution and with an in-situ hardness measurement to characterise the mechanical properties. The aim of these results is to simulate the ageing and overageing of the alloy in isothermal conditions. (orig.)

Application of Hard Coatings for Improved Tribological Performance of Blanking and Piercing Tools

DEFF Research Database (Denmark)

Podgornik, B.; Zajec, B.; Bay, Niels

2010-01-01

The aim of the present investigation was to examine the possibility of reducing lubrication and replacing expensive tungsten carbide material in blanking/piercing through introduction of hard tool coatings. Results show that hard PVD coatings can be successfully used in blanking/piercing applicat...

Computer simulation of the influence of the alloying elements on secondary hardness of the high-speed steels

International Nuclear Information System (INIS)

Dobrzanski, L.A.; Sitek, W.; Zaclona, J.

2004-01-01

The paper presents the method of modelling of high-speed steels' (HSS) properties, being basing on chemical composition and heat treatment parameters, employing neural networks. An example of its application possibility the computer simulation was made of the influence of the particular alloying elements on hardness and obtained results are presented. (author)

Effect of Quenching Rate on Microstructure and Hardness of Al-Zn-Mg-Cu-Cr Alloy Extruded Bar

Directory of Open Access Journals (Sweden)

HAN Su-qi

2017-04-01

Full Text Available The effect of quenching rate on microstructure and hardness of Al-Zn-Mg-Cu-Cr alloy extruded bar was studied by hardness test, scanning electron microscopy and transmission electron microscopy. The results show that at quenching rate below 100℃/s, during the cooling process, the hardness begins to fall significantly; and it decreases by 43% at the quenching rate of 2℃/s. At quenching rate below 100℃/s, the number and size of equilibrium η phase heterogeneously nucleated at(subgrain boundaries and on dispersoids inside grains increase obviously with the decrease of quenching rate, leading to greatly reduced age-hardening response. At the same quenching rate, the equilibrium η phase inside grains is larger than that at grain boundaries. In the range of the studied quenching rates, a quantitative relationship between hardness and equilibrium η phase area fraction has been established.

The analysis of mechanism of rhenium-coated tools' wear-resistance rising

Directory of Open Access Journals (Sweden)

Daniel Petrosyan

2017-06-01

Full Text Available It is proposed to obtain wear-resistant layers on the hard-alloy materials by thermochemical treatment. In the different field of production – mechanical engineering, metallurgy and military technologies, with machine parts demanding high wearproof and corrosion-proof machinery parts on the surfaces of syntheses of diamonds, with metal surface thermal-diffusion with rhenium, to receive diffusion wearing layers for the first time. A method for thermochemical treatment of hard alloy plates has been investigated, allowing to raise the wear-resistance of cutting and mining tools.

Enhanced ultrasonically assisted turning of a β-titanium alloy.

Science.gov (United States)

Maurotto, Agostino; Muhammad, Riaz; Roy, Anish; Silberschmidt, Vadim V

2013-09-01

Although titanium alloys have outstanding mechanical properties such as high hot hardness, a good strength-to-weight ratio and high corrosion resistance; their low thermal conductivity, high chemical affinity to tool materials severely impair their machinability. Ultrasonically assisted machining (UAM) is an advanced machining technique, which has been shown to improve machinability of a β-titanium alloy, namely, Ti-15-3-3-3, when compared to conventional turning processes. Copyright © 2013 Elsevier B.V. All rights reserved.

Effect of boron addition to the hard magnetic bulk Nd60Fe30Al10 amorphous alloy

International Nuclear Information System (INIS)

Kong, H.Z.; Li, Y.; Ding, J.

2000-01-01

A detailed study of the effect of boron addition to crystallinity, magnetic properties and thermal properties was carried out for alloys Nd 60-x Fe 30 Al 10 B x with x=0, 1, 3 and 5 produced by copper mold chill casting and melt-spinning. The cast rods of alloys Nd 60-x Fe 30 Al 10 B x were largely amorphous. Remanence up to 0.154 T and coercivity up to 355 kA/m were observed, which were higher than those of the bulk amorphous Nd 60 Fe 30 Al 10 rod of the same diameter. A step in hysteresis loop was observed for the hard magnetic cast rod and ribbon melt-spun at a low speed of 5 m/s of the alloys with boron addition. Consistent increase in the amplitude of the step and magnetic field (H) at which the step was observed as the boron content increased. A single magnetic phase with low coercivity was observed for fully amorphous ribbon melt-spun at high speed of 30 m/s. Full crystallization due to heat treatment resulted in transition of hard magnetic amorphous phase of Nd 55 Fe 30 Al 10 B 5 cast rod to paramagnetic crystalline phases. TEM results of the as-cast rods illustrated the existence of numerous minute Nd-crystallites in amorphous matrix

Microstructure of Fe-Cr-C hardfacing alloys with additions of Nb, Ti and, B

International Nuclear Information System (INIS)

Berns, H.; Fischer, A.

1987-01-01

The abrasive wear of machine parts and tools used in the mining, earth moving, and transporting of mineral materials can be lowered by filler wire welding of hardfacing alloys. In this paper, the microstructures of Fe-Cr-C and Fe-Cr-C-Nb/Ti hardfacing alloys and deposits and those of newly developed Fe-Cr-C-B and Fe-Ti-Cr-C-B ones are described. They show up to 85 vol.% of primarily solidified coarse hard phases; i.e., Carbides of MC-, M/sub 7/C/sub 3/-, M/sub 3/C-type and Borides of MB/sub 2/-, M/sub 3/B/sub 2/-, M/sub 2/B-, M/sub 3/B-, M/sub 23/B/sub 6/-type, which are embedded in a hard eutectic. This itself consists of eutectic hard phases and a martensitic or austenitic metal matrix. The newly developed Fe-Cr-C-B alloys reach hardness values of up to 1200 HV and are harder than all purchased ones. The primary solidification of the MB/sub 2/-type phase of titanium requires such high amounts of titanium and boron that these alloys are not practical for manufacture as commercial filler wires

Reparatory and Manufacturing Hard-Facing of Working Parts Made of Stainless Steels in Confectionary Industry

Directory of Open Access Journals (Sweden)

S. Rakic

2012-09-01

Full Text Available In this paper, for the sake of improving the reparatory hard-facing technology is especially analyzed reparatory hard-facing of tools for manufacturing compressed products in confectionary industry. Those products are being made of a mixture consisting of several powdery components, which is compressed under high pressure. In that way the connection between particles is realized, thus achieving certain hardness and strength of the confectionary product. The considered tool is made of high-alloyed stainless steel. The tool contains 30 identical working places. Besides the production process wear, on those tools, from time to time, appear mechanical damage on some of the products' shape punches, as cracks at the edges, where the products' final shapes are formed. Those damages are small, size wise, but they cause strong effect on the products' final shape. The aggravating circumstance is that the shape punch is extremely loaded in pressure, thus after the reparatory hard-facing, the additional heat treatment is necessary. Mechanical properties in the heat affected zone (HAZ are being leveled by annealing and what also partially reduces the residual internal stresses.

A Study on Tooling and Its Effect on Heat Generation and Mechanical Properties of Welded Joints in Friction Stir Welding

Science.gov (United States)

Tikader, Sujoy; Biswas, Pankaj; Puri, Asit Baran

2018-04-01

Friction stir welding (FSW) has been the most attracting solid state welding process as it serves numerous advantages like good mechanical, metallurgical properties etc. Non weldable aluminium alloys like 5XXX, 7XXX series can be simply joined by this process. In this present study a mathematical model has been developed and experiments were successfully performed to evaluate mechanical properties of FSW on similar aluminium alloys i.e. AA1100 for different process parameters and mainly two kind of tool geometry (straight cylindrical and conical or cylindrical tapered shaped pin with flat shoulder). Tensile strength and micro hardness for different process parameters are reported of the welded plate sample. It was noticed that in FSW of similar alloy with tool made of SS-310 tool steel, friction is the major contributor for the heat generation. It was seen that tool geometry, tool rotational speed, plunging force by the tool and traverse speed have significant effect on tensile strength and hardness of friction stir welded joints.

Numerical simulation of continuous cooling of a low alloy steel to predict microstructure and hardness

International Nuclear Information System (INIS)

Kakhki, M Eshraghi; Kermanpur, A; Golozar, M A

2009-01-01

In this work, a numerical model was developed to simulate the continuous cooling of a low alloy steel. In order to simulate the kinetics of diffusional phase transformations, the Johnson–Mehl–Avrami–Kolmogorov (JMAK) equation and additivity rule were employed, while a new model was applied for martensitic transformation. In addition, a novel approach was applied for computing the actual phase fractions in the multiphase steel. Effects of latent heat release during phase transformations, temperature and phase fractions on the variation of thermo-physical properties were considered. The developed numerical model was applied to simulate the cooling process during the Jominy end quench test as well as the quenching of a steel gear in water and oil. In this respect, precise models were used to simulate the complex boundary conditions in the Jominy test and a stainless steel probe was used for determining the heat transfer coefficients of quenching media by an inverse method. The present model was validated against cooling curve measurements, metallographic analysis and hardness tests. Good agreement was found between the experimental and simulation results. This model is able to simulate the continuous cooling and kinetics of phase transformation and to predict the final distribution of microstructures and hardness in low alloy steels

Possibilities of Application of High Pressure Jet Assisted Machining in Hard Turning with Carbide Tools

Directory of Open Access Journals (Sweden)

G. Globočki Lakić

2017-06-01

Full Text Available High Pressure Jet Assisted Machining (HPJAM in turning is a hybrid machining method in which a high pressure jet of cooling and lubrication fluid, under high pressure (50 MPa, leads to the zone between the cutting tool edge and workpiece. An experimental study was performed to investigate the capabilities of conventional and high pressure cooling (HPC in the turning of hard-to-machine materials: hard-chromed and surface hardened steel Ck45 (58 HRc and hardened bearing steel 100Cr6 (62 HRc. Machining experiments were performed using coated carbide tools and highly cutting speed. Experimental measurements were performed for different input process parameters. The cooling capabilities are compared by monitoring of tool wear, tool life, cooling efficiency, and surface roughness. Connection between the tool wear and surface roughness is established. Experimental research show that the hard turning with carbide cutting tools and HP supply CLF provides numerous advantages from the techno-economic aspect: greater productivity, reduce of temperature in the cutting zone, improved control chip formation, extended tool life, low intensity of tool wear, surface roughness in acceptable limits, significant reduce of production costs related to the CLF.

Nanocrystalline β-Ti alloy with high hardness, low Young's modulus and excellent in vitro biocompatibility for biomedical applications

Energy Technology Data Exchange (ETDEWEB)

Xie, Kelvin Y. [Australian Centre for Microscopy and Microanalysis, The University of Sydney, Sydney, NSW 2006 (Australia); School of Aerospace, Mechanical and Mechatronics Engineering, The University of Sydney, Sydney, NSW 2006 (Australia); Department of Mechanical Engineering, Johns Hopkins University, Baltimore, MD 21218 (United States); Wang, Yanbo, E-mail: yanbo.wang@sydney.edu.au [School of Aerospace, Mechanical and Mechatronics Engineering, The University of Sydney, Sydney, NSW 2006 (Australia); Zhao, Yonghao [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Chang, Li; Wang, Guocheng; Chen, Zibin; Cao, Yang [School of Aerospace, Mechanical and Mechatronics Engineering, The University of Sydney, Sydney, NSW 2006 (Australia); Liao, Xiaozhou, E-mail: xiaozhou.liao@sydney.edu.au [School of Aerospace, Mechanical and Mechatronics Engineering, The University of Sydney, Sydney, NSW 2006 (Australia); Lavernia, Enrique J. [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States); Valiev, Ruslan Z. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, K. Marksa 12, Ufa 450000 (Russian Federation); Sarrafpour, Babak; Zoellner, Hans [The Cellular and Molecular Pathology Research Unit, Department of Oral Pathology and Oral Medicine, Faculty of Dentistry, The University of Sydney, Westmead Centre for Oral Health, Westmead Hospital, NSW 2145 (Australia); Ringer, Simon P. [Australian Centre for Microscopy and Microanalysis, The University of Sydney, Sydney, NSW 2006 (Australia); School of Aerospace, Mechanical and Mechatronics Engineering, The University of Sydney, Sydney, NSW 2006 (Australia)

2013-08-01

High strength, low Young's modulus and good biocompatibility are desirable but difficult to simultaneously achieve in metallic implant materials for load bearing applications, and these impose significant challenges in material design. Here we report that a nano-grained β-Ti alloy prepared by high-pressure torsion exhibits remarkable mechanical and biological properties. The hardness and modulus of the nano-grained Ti alloy were respectively 23% higher and 34% lower than those of its coarse-grained counterpart. Fibroblast cell attachment and proliferation were enhanced, demonstrating good in vitro biocompatibility of the nano-grained Ti alloy, consistent with demonstrated increased nano-roughness on the nano-grained Ti alloy. Results suggest that the nano-grained β-Ti alloy may have significant application as an implant material in dental and orthopedic applications. - Highlights: • A bulk nanocrystalline β-Ti alloy was produced by high-pressure torsion processing. • Excellent mechanical properties for biomedical implants were obtained. • Enhanced in vitro biocompatibility was also demonstrated.

Microstructure distribution and mechanical properties prediction of boron alloy during hot forming using FE simulation

International Nuclear Information System (INIS)

Cui Junjia; Lei Chengxi; Xing Zhongwen; Li Chunfeng

2012-01-01

Highlights: ► We model microstructural evolution during hot forming using a metallo-thermo-mechanical model. ► The effect of water-cooled on temperature distribution of blank and tools was investigated. ► The effect of process parameters on microstructure and mechanical properties were investigated. ► FE results were compared to experimental results and the errors of mechanical properties were in a reasonable scope. - Abstract: As a theoretical tool predicting microstructural evolution of boron alloy, the finite element (FE) method has received considerable attention in recent years. In this work, we focus on the boron alloy under non-isothermal hot forming conditions and establish a fully coupled metallo-thermo-mechanical model taking account of cooling and oxide. Based on the proposed model, we investigate the phase transformation and predict the hardness during the hot forming process via FE simulation. In addition, according to the hardness, the tensile strength during non-isothermal forming is predicted. Supporting the feasibility of the proposed model is the experiments where BR1500HS alloy is hot-worked at various conditions that derive a promising agreement of microstructures, hardness, and tensile strength to the simulation data.

Friction Stir Welding of Dissimilar Al/Al and Al/Non-Al Alloys: A Review

Science.gov (United States)

Wang, Xiangbin; Pan, Yi; Lados, Diana A.

2018-05-01

Friction stir welding is a solid-state welding technique that has many advantages over traditional fusion welding, and has been widely adopted in the aerospace and automotive industries. This article reviews research developments in friction stir welding of dissimilar alloys systems, including combinations of aluminum alloys with Mg alloys, Cu, and steel. Microstructural evolution, hardness, tensile and fatigue properties, residual stresses, and corrosion behavior of dissimilar welds will be reported. The effects of processing parameters such as tool rotation and traverse speeds, tool position, material position, and tool geometry on the weld quality are also presented. Discussions on future research directions in friction stir welding will also be provided in the context of existing literature and future high-integrity applications.

Effect of Different Variants of Heat Treatment on Mechanical Properties of the AlSi17CuNiMg Alloy

Directory of Open Access Journals (Sweden)

Jarco A.

2016-06-01

Full Text Available Dispersion hardening, as the main heat treatment of silumins having additions of copper and magnesium, results in considerable increase of tensile strength and hardness, with simultaneous decrease of ductility of the alloy. In the paper is presented an attempt of introduction of heat treatment operation consisting in homogenizing treatment prior operation of the dispersion hardening, to minimize negative effects of the T6 heat treatment on plastic properties of hypereutectoidal AlSi17CuNiMg alloy. Tests of the mechanical properties were performed on a test pieces poured in standardized metal moulds. Parameters of different variants of the heat treatment, i.e. temperature and time of soaking for individual operations were selected basing on the ATD (Thermal Derivation Analysis diagram and analysis of literature. The homogenizing treatment significantly improves ductility of the alloy, resulting in a threefold increase of the elongation and more than fourfold increase of the impact strength in comparison with initial state of the alloy. Moreover, the hardness and the tensile strength (Rm of the alloy decrease considerably. On the other hand, combination of the homogenizing and dispersion hardening enables increase of elongation with about 40%, and increase of the impact strength with about 25%, comparing with these values after the T6 treatment, maintaining high hardness and slight increase of the tensile strength, comparing with the alloy after the dispersion hardening.

The effect of solution heat treatments on the microstructure and hardness of ZK60 magnesium alloys prepared under low-frequency alternating magnetic fields

International Nuclear Information System (INIS)

Li, Caixia; Yu, Yan Dong

2013-01-01

The solidified structure of ZK60 magnesium alloys in the presence and absence of electromagnetic stirring during the solidification process was compared, and the precipitates of ZK60 magnesium alloys were analyzed after a solution heat treatment using optical microscopy, micro-hardness analysis, X-ray diffraction and scanning electron microscopy. The results showed that the microstructure of cast alloys under a low-frequency alternating magnetic field (LFAMF) was mainly composed of a primary crystalline Mg matrix and a non-equilibrium eutectic structure (Mg+MgZn+MgZn 2 ). In comparison with the microstructure observed in the absence of the electromagnetic field, the eutectic network structure on the grain boundary under low-frequency alternating magnetic field was finer and exhibited a more uniform grain distribution. The grains under the LFAMF were refined in comparison with those under no electromagnetic field before the solution heat treatment, and the former grain distribution was more uniform than the latter after the solution heat treatment. The more uniform grain distribution is because the solution heat treatment is conducive to the dissolution of the second phase particles. The hardness exhibited a downward trend with increasing solution heat treatment time. Under the same solution heat treatment, the hardness value of the samples prepared under the LFAMF was lower than those prepared in the absence of the electromagnetic field. In contrast, the mechanical properties of alloys prepared under the LFAMF were better than those prepared in the absence of the electromagnetic field.

Comprehensive hard materials

CERN Document Server

2014-01-01

Comprehensive Hard Materials deals with the production, uses and properties of the carbides, nitrides and borides of these metals and those of titanium, as well as tools of ceramics, the superhard boron nitrides and diamond and related compounds. Articles include the technologies of powder production (including their precursor materials), milling, granulation, cold and hot compaction, sintering, hot isostatic pressing, hot-pressing, injection moulding, as well as on the coating technologies for refractory metals, hard metals and hard materials. The characterization, testing, quality assurance and applications are also covered. Comprehensive Hard Materials provides meaningful insights on materials at the leading edge of technology. It aids continued research and development of these materials and as such it is a critical information resource to academics and industry professionals facing the technological challenges of the future. Hard materials operate at the leading edge of technology, and continued res...

Laser surface alloying of aluminium-transition metal alloys

Directory of Open Access Journals (Sweden)

Almeida, A.

1998-04-01

Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO₂ laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO₂ de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

LARGE AREA FILTERED ARC DEPOSITION OF CARBON AND BORON BASED HARD COATINGS

Energy Technology Data Exchange (ETDEWEB)

Bhattacharya, Rabi S.

2003-12-05

This document is a final report covering work performed under Contract No. DE-FG02-99ER82911 from the Department of Energy under a SBIR Phase II Program. Wear resistant, hard coatings can play a vital role in many engineering applications. The primary goal of this project was to develop coatings containing boron and carbon with hardness greater than 30 GPa and evaluate these coatings for machining applications. UES has developed a number of carbon and boron containing coatings with hardness in the range of 34 to 65 GPa using a combination of filtered cathodic arc and magnetron sputtering. The boron containing coatings were based on TiB2, TiBN, and TiBCN, while the carbon containing coatings ere TiC+C and hydrogen free diamond-like-carbon. Machining tests were performed with single and multilayer coated tools. The turning and milling tests were run at TechSolve Inc., under a subcontract at Ohio State University. Significant increases in tool lives were realized in end milling of H-13 die steel (8X) and titanium alloy (80%) using the TiBN coating. A multilayer TiBN/TiN performed the best in end-milling of highly abrasive Al-Si alloys. A 40% increase in life over the TiAlN benchmark coating was found. Further evaluations of these coatings with commercialization partners are currently in progress.

Towards harnessing theories through tool support for hard real-time Java programming

DEFF Research Database (Denmark)

Bøgholm, Thomas; Frost, Christian; Hansen, Rene Rydhof

2013-01-01

We present a rationale for a selection of tools that assist developers of hard real-time applications to verify that programs conform to a Java real-time profile and that platform-specific resource constraints are satisfied. These tools are specialised instances of more generic static analysis...... and model checking frameworks. The concepts are illustrated by two case studies, and the strengths and the limitations of the tools are discussed....

Towards harnessing theories through tool support for hard real-time Java programming

DEFF Research Database (Denmark)

Søndergaard, Hans; Bøgholm, Thomas; Frost, Christian

2012-01-01

We present a rationale for a selection of tools that assist developers of hard real-time applications to verify that programs conform to a Java real-time profile and that platform-specific resource constraints are satisfied. These tools are specialised instances of more generic static analysis...... and model checking frameworks. The concepts are illustrated by two case studies, and the strengths and the limitations of the tools are discussed....

Machinability of an experimental Ti-Ag alloy in terms of tool life in a dental CAD/CAM system.

Science.gov (United States)

Inagaki, Ryoichi; Kikuchi, Masafumi; Takahashi, Masatoshi; Takada, Yukyo; Sasaki, Keiichi

2015-01-01

Titanium is difficult to machine because of its intrinsic properties. In a previous study, the machinability of titanium was improved by alloying with silver. This study aimed to evaluate the durability of tungsten carbide burs after the fabrication of frameworks using a Ti-20%Ag alloy and titanium with a computer-aided design and computer-aided manufacturing system. There was a significant difference in attrition area ratio between the two metals. Compared with titanium, the ratio of the area of attrition of machining burs was significantly lower for the experimental Ti-20%Ag alloy. The difference in the area of attrition for titanium and Ti-20%Ag became remarkable with increasing number of machining operations. The results show that the same burs can be used for a longer time with Ti-20%Ag than with pure titanium. Therefore, in terms of tool life, the machinability of the Ti-20%Ag alloy is superior to that of titanium.

Microhardness of the YbxY1-xInCu4 alloy system: the of electronic structure on hardness

International Nuclear Information System (INIS)

Ocko, M; Sarrao, J L; Stubicar, N; Aviani, I; Simek, Z; Stubicar, M

2003-01-01

We show that the Vickers microhardness, measured on flux grown single crystals of the Yb x Y 1-x InCu 4 alloy system, although sample dependent, exhibits clear concentration dependence; it increases with decreasing x. Such a dependence is not expected because the cubic lattice parameter increases with decreasing x and one expects then a decrease of hardness with decreasing x. Also, such a concentration dependence is in accordance with neither the Mott-Nabarro theory nor other known experimental results. We ascribe the observed dependence to the change of the electronic structure of the Yb x Y 1-x InCu 4 alloy system with x

Investigation of the structural influence on the strength behaviour of TiC-Ni-Mo hard alloys

International Nuclear Information System (INIS)

Pilyankevich, A.N.; Shapoval, T.A.; Paderno, V.N.; Verkhovodov, P.A.; Vitryanyuk, V.K.

The microstructure and fracture area of TiC-based hard alloys with nickel-molybdenum binder, in particular of TN-20, has been investigated with the aid of electron microscopy. It is shown that an analysis of the structure and of the behaviour of its constituents during fracture enables an assessment of the production process, of the strength and physical properties of the compact as well as of its usability under actual conditions of use. (author)

Effect of hard second-phase particles on the erosion resistance of model alloys

International Nuclear Information System (INIS)

Kosel, T.H.; Aptekar, S.S.

1986-01-01

The dependence of erosion rate on second phase volume fraction (SPVF) has been studied for Cu/Al/sub 2/O/sub 3/ and Cu/WC(W/sub 2/C) model alloys produced by pressing and sintering. The intention was to investigate the reasons for the poor contribution to erosion resistance made by large hard second phase particles (SPP) in other studies. The results show that for Cu/Al/sub 2/O/sub 3/ alloys, the erosion rate generally increased with SPVF, demonstrating a negative contribution to erosion resistance. This occurred despite the fact that the measured erosion rate of monolithic Al/sub 2/O/sub 3/ was lower by one to two orders of magnitude than that of the pure matrix. Changing from severe erosion with large erodent particles at high velocity to mild conditions with small erodent at low velocity caused a change from depression of the SPPs to protrusion from the surface, with some improvement of the relative erosion resistance compared to the pure matrix. For Cu/WC(W/sub 2/C) alloys, changing from severe to mild erosion conditions caused a change from an increase of erosion with SPVF to a decrease. The results are discussed in terms of the increased microfracture of the unsupported edges of the second phase particles compared to a flat single-phase surface. This edge is consistent with the results, and explains observations not predicted by existing theories for erosion of single-phase materials. A model is introduced which predicts a new averaging law for the erosion rate of a two-phase alloy in terms of erosion rates of its constituent phases

Thermal Aging Effects on Heat Affected Zone of Alloy 600 in Dissimilar Metal Weld

Energy Technology Data Exchange (ETDEWEB)

Ham, Jun Hyuk; Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2016-05-15

Dissimilar metal weld (DMW), consists of Alloy 600, Alloy 182, and A508 Gr.3, is now being widely used as the reactor pressure vessel penetration nozzle and the steam generator tubing material for pressurized water reactors (PWR) because of its mechanical property, thermal expansion coefficient, and corrosion resistance. The heat affected zone (HAZ) on Alloy 600 which is formed by welding process is critical to crack. According to G.A. Young et al. crack growth rates (CGR) in the Alloy 600 HAZ were about 30 times faster than those in the Alloy 600 base metal tested under the same conditions [3]. And according to Z.P. Lu et al. CGR in the Alloy 600 HAZ can be more than 20 times higher than that in its base metal. To predict the life time of components, there is a model which can calculate the effective degradation years (EDYs) of the material as a function of operating temperature. This study was conducted to investigate how thermal aging affects the hardness of dissimilar metal weld from the fusion boundary to Alloy 600 base metal and the residual strain at Alloy 600 heat affected zone. Following conclusions can be drawn from this study. The hardness, measured by Vickers hardness tester, peaked near the fusion boundary between Alloy 182 and Alloy 600, and it decreases as the picked point goes to Alloy 600 base metal. Even though the formation of precipitate such as Cr carbide, thermal aging doesn't affect the value and the tendency of hardness because of reduced residual stress. According to kernel average misorientation mapping, residual strain decreases when the material thermally aged. And finally, in 30 years simulated specimen, the high residual strain almost disappears. Therefore, the influence of residual strain on primary water stress corrosion cracking can be diminished when the material undergoes thermal aging.

Squeeze Casting Method Of AI-Si Alloy For Piston Material

International Nuclear Information System (INIS)

Wagiyo, H.; Dani, Muhammad; Sulistioso, G.S.; Pardede, Elman; Handayani, Ari; Teguh, Yulius S.P.P.

2001-01-01

The AI-Si alloy is an alloy used as piston material. This alloys could be as AI-Si hypereutectic alloy (Si content more than 12.5 % wt.), as AI-Si eutectic alloy (Si cuntent 12.5 % wt, and as AI-Si hypoeutectic alloy (Si content less than 12.5 % wt.). The synthesize of AI-Si alloy piston generally using the technique of gravity casting in a dies. This method is causing high porousity. By using the squeeze technique, amount ofporousity in AI-Si alloy is possibly reduced and the density of this alloy should be higher. The other factors such as alloying elements of AI-Si alloy (Mg. Cu, Zn) would increase the mechanical properties especially the hardness. The focuses of this research are the microstructure and the maximum hardness during the heat treatment of AI-Si alloy which was added by alloying elments. The result of hardness at test shows the maximum hardness at 94.7 kg/mm 2 obtained at aging temperature of 210 o C for hours with homogenous dendritic microstructure

Experimental and Mathematical Modeling for Prediction of Tool Wear on the Machining of Aluminium 6061 Alloy by High Speed Steel Tools

Directory of Open Access Journals (Sweden)

Okokpujie Imhade Princess

2017-12-01

Full Text Available In recent machining operation, tool life is one of the most demanding tasks in production process, especially in the automotive industry. The aim of this paper is to study tool wear on HSS in end milling of aluminium 6061 alloy. The experiments were carried out to investigate tool wear with the machined parameters and to developed mathematical model using response surface methodology. The various machining parameters selected for the experiment are spindle speed (N, feed rate (f, axial depth of cut (a and radial depth of cut (r. The experiment was designed using central composite design (CCD in which 31 samples were run on SIEG 3/10/0010 CNC end milling machine. After each experiment the cutting tool was measured using scanning electron microscope (SEM. The obtained optimum machining parameter combination are spindle speed of 2500 rpm, feed rate of 200 mm/min, axial depth of cut of 20 mm, and radial depth of cut 1.0mm was found out to achieved the minimum tool wear as 0.213 mm. The mathematical model developed predicted the tool wear with 99.7% which is within the acceptable accuracy range for tool wear prediction.

Experimental and Mathematical Modeling for Prediction of Tool Wear on the Machining of Aluminium 6061 Alloy by High Speed Steel Tools

Science.gov (United States)

Okokpujie, Imhade Princess; Ikumapayi, Omolayo M.; Okonkwo, Ugochukwu C.; Salawu, Enesi Y.; Afolalu, Sunday A.; Dirisu, Joseph O.; Nwoke, Obinna N.; Ajayi, Oluseyi O.

2017-12-01

In recent machining operation, tool life is one of the most demanding tasks in production process, especially in the automotive industry. The aim of this paper is to study tool wear on HSS in end milling of aluminium 6061 alloy. The experiments were carried out to investigate tool wear with the machined parameters and to developed mathematical model using response surface methodology. The various machining parameters selected for the experiment are spindle speed (N), feed rate (f), axial depth of cut (a) and radial depth of cut (r). The experiment was designed using central composite design (CCD) in which 31 samples were run on SIEG 3/10/0010 CNC end milling machine. After each experiment the cutting tool was measured using scanning electron microscope (SEM). The obtained optimum machining parameter combination are spindle speed of 2500 rpm, feed rate of 200 mm/min, axial depth of cut of 20 mm, and radial depth of cut 1.0mm was found out to achieved the minimum tool wear as 0.213 mm. The mathematical model developed predicted the tool wear with 99.7% which is within the acceptable accuracy range for tool wear prediction.

Technological parameter effect on properties of sintered hard-magnetic type Nd-Fe-B materials

International Nuclear Information System (INIS)

Rastegaev, V.S.; Stepanova, G.I.; Gudim, Z.Yu.

1989-01-01

The effect of each technological operation on manufacturing hard magnets from Nd-Fe-B alloys on properties of sintered permanent magnets is studied. It is noted that violation of the metting regime can result in burn-up of boron and rare earths, and violation of the grinding mode-formation of nonmagnetic powder fractions, etc. Special attention is paid to material protection against oxidation by introducing passivating additions and creating of particular conditions for alloy sintering and heat treatment

Investigation of finely dispersed grind of magnetically hard SmCo5 and Nd2Fe14B alloys

International Nuclear Information System (INIS)

Balalaev, Yu.N.; Kosobudskij, I.D.

2000-01-01

Possibility of preparation of finely dispersed powders of SmCo 5 and Nd 2 Fe 14 B allays investigated and comparison of different types of grinding processes is conducted. Results of comparison of the processes in vibrational mills and disintegrators permit to conclude that density and structure of grindable materials effect on the rate and quality of grinding of magnetically hard alloys [ru

Effect of Mo-Fe substitution on glass forming ability, thermal stability, and hardness of Fe-C-B-Mo-Cr-W bulk amorphous alloys

Energy Technology Data Exchange (ETDEWEB)

Khalifa, Hesham E.; Cheney, Justin L. [University of California, San Diego Materials Science and Engineering Program, 9500 Gilman Drive, La Jolla, CA 92093-0411 (United States); Vecchio, Kenneth S. [University of California, San Diego Department of NanoEngineering, 9500 Gilman Drive, La Jolla, CA 92093-0411 (United States)], E-mail: kvecchio@ucsd.edu

2008-08-25

Amorphous Fe{sub 67-x}C{sub 10}B{sub 9}Mo{sub 7+x}Cr{sub 4}W{sub 3} (x = 1-7 at.%) plates with 640 {mu}m thickness were prepared by copper mold casting. The thermal properties and microstructural development during heat treatments were investigated by a combination of differential scanning calorimetry (DSC), differential thermal analysis, and X-ray diffractometry (XRD). The glass forming ability (GFA) and activation energy for crystallization have a distinct dependence on Mo content. Fe{sub 62}C{sub 10}B{sub 9}Mo{sub 12}Cr{sub 4}W{sub 3} is the best glass former in this study, demonstrating a supercooled liquid region, {delta}T{sub x} = 51 K, and an activation energy for crystallization, Q = 453 kJ/mol. The GFA of alloys in this system was governed by elastic strain optimization resulting directly from the variation in Mo content. Heat treatments were performed to demonstrate resistance to crystallization under typical processing conditions. Alloys in this system exhibited a three-phase evolution during crystallization. A second set of heat treatments was performed to identify each phase. Hardness data was collected at each of the heat treatment conditions, and a bulk metallic glasses (BMG)-derived composite containing a Mo-rich phase exhibited Vickers Hardness in excess of 2000. The fully amorphous alloys had an average hardness approaching 1500.

Effect of calcium content on the microstructure, hardness and in-vitro corrosion behavior of biodegradable Mg-Ca binary alloy

Directory of Open Access Journals (Sweden)

Shervin Eslami Harandi

2013-02-01

Full Text Available Effect of calcium addition on microstructure, hardness value and corrosion behavior of five different Mg-xCa binary alloys (x = 0.7, 1, 2, 3, 4 wt. (% was investigated. Notable refinement in microstructure of the alloy occurred with increasing calcium content. In addition, more uniform distribution of Mg2Ca phase was observed in a-Mg matrix resulted in an increase in hardness value. The in-vitro corrosion examination using Kokubo simulated body fluid showed that the addition of calcium shifted the fluid pH value to a higher level similar to those found in pure commercial Mg. The high pH value amplified the formation and growth of bone-like apatite. Higher percentage of Ca resulted in needle-shaped growth of the apatite. Electrochemical measurements in the same solution revealed that increasing Ca content led to higher corrosion rates due to the formation of more cathodic Mg2Ca precipitate in the microstructure. The results therefore suggested that Mg-0.7Ca with the minimum amount of Mg2Ca is a good candidate for bio-implant applications.

Effect of calcium content on the microstructure, hardness and in-vitro corrosion behavior of biodegradable Mg-Ca binary alloy

Directory of Open Access Journals (Sweden)

Shervin Eslami Harandi

2012-01-01

Full Text Available Effect of calcium addition on microstructure, hardness value and corrosion behavior of five different Mg-xCa binary alloys (x = 0.7, 1, 2, 3, 4 wt. (% was investigated. Notable refinement in microstructure of the alloy occurred with increasing calcium content. In addition, more uniform distribution of Mg2Ca phase was observed in a-Mg matrix resulted in an increase in hardness value. The in-vitro corrosion examination using Kokubo simulated body fluid showed that the addition of calcium shifted the fluid pH value to a higher level similar to those found in pure commercial Mg. The high pH value amplified the formation and growth of bone-like apatite. Higher percentage of Ca resulted in needle-shaped growth of the apatite. Electrochemical measurements in the same solution revealed that increasing Ca content led to higher corrosion rates due to the formation of more cathodic Mg2Ca precipitate in the microstructure. The results therefore suggested that Mg-0.7Ca with the minimum amount of Mg2Ca is a good candidate for bio-implant applications.

Effect of substitutional element in the microstructure and hardness of Ti-Zr system alloys used as biomaterials; Efeito do elemento substitucional na microestrutura e dureza de ligas do sistema Ti-Zr para aplicacao como biomaterial

Energy Technology Data Exchange (ETDEWEB)

Correa, D.R.N.; Vicente, F.B.; Grandini, C.R., E-mail: diegornc@fc.unesp.b [Universidade Estadual Paulista (UNESP), Bauru, SP (Brazil). Lab. de Anelasticidade e Biomateriais

2010-07-01

New titanium alloys had been developed with the aim of obtaining materials with improved properties for application as biomaterial, and alloys of the Ti-Zr system are among those most promising. The objective of this study is to analyze the influence of the zirconium concentration on microstructure and hardness of the Ti-5Zr, Ti-10Zr and Ti-15Zr alloys. After arc-melting melting, the samples were analyzed by chemical and gas composition, and characterized by density measurements, optical microscopy, x-ray diffraction and hardness. The results showed a microstructure formed by alpha phase (hexagonal close-packed structure) and increased of hardness. (author)

INVESTIGATION OF EFFECT OF COOLING CONDITIONS ON HARDNESS OF THE AA 2024 AND AA 2014 WROUGHT ALUMINIUM ALLOYS

Directory of Open Access Journals (Sweden)

Hülya KAÇAR DURMUŞ

2003-01-01

Full Text Available Mechanical properties of some aluminum alloys can be changed with precipitation hardening. This intermetallic precipitates are incoherent with the main structure and increased mechanical properties. Cooling rates after solid solution process effects properties after precipitation. In applications, however this is not taken into consideration. In this study, AA 2014 and AA 2024 Aluminium Alloy specimens were hold for one hour at 495±3 0C and formed a solid solution. Specimens were quenched at this temperature with different cooling rtes . later artificial aging was applied at 150 0C and 180 0C. The hardness and microstructure variations of the specimens were investigated depending on the cooling rates and artificial aging temperatures.

Studying hardness, workability and minimum bending radius in selectively laser-sintered Ti–6Al–4V alloy samples

Science.gov (United States)

Galkina, N. V.; Nosova, Y. A.; Balyakin, A. V.

2018-03-01

This research is relevant as it tries to improve the mechanical and service performance of the Ti–6Al–4V titanium alloy obtained by selective laser sintering. For that purpose, sintered samples were annealed at 750 and 850°C for an hour. Sintered and annealed samples were tested for hardness, workability and microstructure. It was found that incomplete annealing of selectively laser-sintered Ti–6Al–4V samples results in an insignificant reduction in hardness and ductility. Sintered and incompletely annealed samples had a hardness of 32..33 HRC, which is lower than the value of annealed parts specified in standards. Complete annealing at temperature 850°C reduces the hardness to 25 HRC and ductility by 15...20%. Incomplete annealing lowers the ductility factor from 0.08 to 0.06. Complete annealing lowers that value to 0.025. Complete annealing probably results in the embrittlement of sintered samples, perhaps due to their oxidation and hydrogenation in the air. Optical metallography showed lateral fractures in both sintered and annealed samples, which might be the reason why they had lower hardness and ductility.

A probabilistic-based approach to monitoring tool wear state and assessing its effect on workpiece quality in nickel-based alloys

Science.gov (United States)

Akhavan Niaki, Farbod

The objective of this research is first to investigate the applicability and advantage of statistical state estimation methods for predicting tool wear in machining nickel-based superalloys over deterministic methods, and second to study the effects of cutting tool wear on the quality of the part. Nickel-based superalloys are among those classes of materials that are known as hard-to-machine alloys. These materials exhibit a unique combination of maintaining their strength at high temperature and have high resistance to corrosion and creep. These unique characteristics make them an ideal candidate for harsh environments like combustion chambers of gas turbines. However, the same characteristics that make nickel-based alloys suitable for aggressive conditions introduce difficulties when machining them. High strength and low thermal conductivity accelerate the cutting tool wear and increase the possibility of the in-process tool breakage. A blunt tool nominally deteriorates the surface integrity and damages quality of the machined part by inducing high tensile residual stresses, generating micro-cracks, altering the microstructure or leaving a poor roughness profile behind. As a consequence in this case, the expensive superalloy would have to be scrapped. The current dominant solution for industry is to sacrifice the productivity rate by replacing the tool in the early stages of its life or to choose conservative cutting conditions in order to lower the wear rate and preserve workpiece quality. Thus, monitoring the state of the cutting tool and estimating its effects on part quality is a critical task for increasing productivity and profitability in machining superalloys. This work aims to first introduce a probabilistic-based framework for estimating tool wear in milling and turning of superalloys and second to study the detrimental effects of functional state of the cutting tool in terms of wear and wear rate on part quality. In the milling operation, the

Influence of the final temperature of investment healting on the tensile strength and Vickers hardness of CP Ti and Ti-6Al-4V alloy

Directory of Open Access Journals (Sweden)

Pedro César Garcia Oliveira

2007-02-01

Full Text Available The aim of the work was to evaluate the influence of the temperature of investment healting on the tensile strength and Vickers hardness of CP Ti and Ti-6Al-4V alloy casting. Were obtained for the tensile strength test dumbbell rods that were invested in the Rematitan Plus investment and casting in the Discovery machine cast. Thirty specimens were obtained, fiftten to the CP Titanium and fifteen to the Ti-6Al-4V alloy, five samples to each an of the three temperatures of investment: 430ºC (control group, 480ºC and 530ºC. The tensile test was measured by means of a universal testing machine, MTS model 810, at a strain of 1.0 mm/min. After the tensile strenght test the specimens were secctioned, embedded and polished to hardness measurements, using a Vickers tester, Micromet 2100. The means values to tensile tests to the temperatures 430ºC, 480 and 530: CP Ti (486.1 - 501.16 - 498.14 -mean 495.30 MPa and Ti-6Al-4V alloy (961.33 - 958.26 - 1005.80 - mean 975.13 MPa while for the Vickers hardness the values were (198.06, 197.85, 202.58 - mean 199.50 and (352.95, 339.36, 344.76 - mean 345.69, respectively. The values were submitted to Analysis of Variance (ANOVA and Tukey,s Test that indicate differences significant only between the materials, but not between the temperature, for both the materias. It was conclued that increase of the temperature of investment its not chance the tensile strength and the Vickers hardness of the CP Titanium and Ti-6Al-4V alloy.

Tool life and surface integrity aspects when drilling nickel alloy

Science.gov (United States)

Kannan, S.; Pervaiz, S.; Vincent, S.; Karthikeyan, R.

2018-04-01

Nickel based super alloys manufactured through powder metallurgy (PM) route are required to increase the operational efficiency of gas turbine engines. They are material of choice for high pressure components due to their superior high temperature strength, excellent corrosion, oxidation and creep resistance. This unique combination of mechanical and thermal properties makes them even more difficult-to-machine. In this paper, the hole making process using coated carbide inserts by drilling and plunge milling for a nickel-based powder metallurgy super alloy has been investigated. Tool life and process capability studies were conducted using optimized process parameters using high pressure coolants. The experimental trials were directed towards an assessment of the tendency for surface malformations and detrimental residual stress profiles. Residual stresses in both the radial and circumferential directions have been evaluated as a function of depth from the machined surface using the target strain gauge / center hole drilling method. Circumferential stresses near workpiece surface and at depth of 512 µm in the starting material was primarily circumferential compression which was measured to be average of –404 MPa. However, the radial stresses near workpiece surface was tensile and transformed to be compressive in nature at depth of 512 µm in the starting material (average: -87 Mpa). The magnitude and the depth below the machined surface in both radial and circumferential directions were primarily tensile in nature which increased with hole number due to a rise of temperature at the tool–workpiece interface with increasing tool wear. These profiles are of critical importance for the selection of cutting strategies to ensure avoidance/minimization of tensile residual stresses that can be detrimental to the fatigue performance of the components. These results clearly show a tendency for the circumferential stresses to be more tensile than the radial stresses

The effect of the T6 heat treatment on hardness and microstructure of the en AC-AlSi12CuNiMg alloy

Directory of Open Access Journals (Sweden)

J. Pezda

2014-01-01

Full Text Available Presented work discusses research results concerning the effect of the T6 heat treatment process, including soaking of the alloy near the solidus temperature, holding in this temperature and next cooling in cold water (20 oC, as well as exposing to the artificial ageing to check the change in HB hardness and microstructure of the EN AC-AlSi12Cu-NiMg (EN AC-48000 alloy modified with strontium and cast into metal moulds. The temperature range of solutioning and ageing treatments was selected on the basis of crystallization curves recorded with the use of thermal-derivative method. Performed investigations enabled to determine the optimal parameters (temperature and time of solutioning and ageing heat treatments and their effect on the change in alloy’s hardness.

Influence of Zr and nano-Y{sub 2}O{sub 3} additions on thermal stability and improved hardness in mechanically alloyed Fe base ferritic alloys

Energy Technology Data Exchange (ETDEWEB)

Kotan, Hasan, E-mail: hkotan@konya.edu.tr [Department of Metallurgical Engineering and Materials Science, Necmettin Erbakan University, Dere Aşıklar Mah. Demet Sokak, Meram, Konya 42140 (Turkey); Darling, Kris A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Scattergood, Ronald O.; Koch, Carl C. [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27695-7907 (United States)

2014-12-05

The motivation of this work was driven to improve the thermal stability in systems where polymorphic transformations can result in an additional driving force, upsetting the expected thermodynamic stability. In this study, Fe{sub 92}Ni{sub 8} alloys with Zr and nano-Y{sub 2}O{sub 3} additions were produced by ball milling and then annealed at high temperatures. Emphasis was placed on understanding the effects of dispersed nano-Y{sub 2}O{sub 3} particle additions and their effect on microstructural stability at and above the bcc-to-fcc transformation occurring at 700 °C in Fe–Ni systems. Results reveal that microstructural stability and hardness can be promoted by a combination of Zr and Y{sub 2}O{sub 3} additions, that being mostly effective for stability before and after phase transition, respectively. The mechanical strength of these alloys is achieved by a unique microstructure comprised a ultra-fine grain Fe base matrix, which contains dispersions of both nano-scale in-situ formed Zr base intermetallics and ex-situ added Y{sub 2}O{sub 3} secondary oxide phases. Both of these were found to be essential for a combination of high thermal stability and high mechanical strength properties. - Highlights: • Polymorphic transformations can limit the processing of nanostructured powders. • It causes a rapid grain growth and impairs the improved mechanical properties. • We aim to improve the hardness and thermal stability above the phase transformation. • Thermal stability is achieved by a combination of Zr and Y{sub 2}O{sub 3} additions. • Hardness is promoted by in-situ formed and ex-situ added secondary nano phases.

Modeling the influence of the parameters the diffusion of chromium plating on operational and physical and mechanical properties of steels for stamping tool

Directory of Open Access Journals (Sweden)

Олександр Петрович Чейлях

2015-03-01

Full Text Available The diffusion hardening steel can be produced in any plant having a thermal equipment, besides, it is more economical than obtaining an alloy steel with similar properties. The influence of the parameters of the diffusion of chromium plating (the composition of the steel, powder mixture on the structure and mechanical properties of structural and tool steels was investigated. Results of X-ray analysis showed that the diffusion zone in the samples consists of two layers. First layer is predominantly carbides Cr7C3, Cr23C6, Fe3C. An intermediate layer composed of carbon-free solid solution of chromium in the iron. The maximum total thickness of the diffusion zone is observed in the steel 130Cr12V1 and 130Cr12Mo1 (~80 µm, minimum – in carbon steels 45, U10 (~10-30 µm. The thickness of carbide layer is approximately the same – 1-3 µm. Analyzing of data micro-hardness measurement across the thickness of the diffusion zone it must be noted that the diffusion layers of the samples of the tool steels have a high micro-hardness 6000-10000. The maximum HV=10200 was in steel 30Cr2W8V1. Chromium saturation of steel surface significantly increases its wear resistance. A much greater effect of increase of coefficient of relative wear resistance (3 fold increase was observed in steels 30Cr2W8V1, 130Cr12V1 and 130Cr12Mo1. The mathematical models relating the micro-hardness, wear resistance, the thickness of the diffusion layer were obtained. In view of the analytical relationships ascertained that the wear resistance of hardened steels substantially depend on the thickness of the diffusion coating, the micro-hardness of the layer and the core of steel and alloy steels has increased more than two times. For hardening steel punching tool 30Cr2W8V1 can be recommended composition of the powder mixture: 50% FeCr + 48% Al2O3 + 2% NaF, and for steel 130Cr12V1 preferably used as activator NH4F

Summary of structural refinement in hi-silicon aluminium piston alloy with phosphorous as grain refiner

International Nuclear Information System (INIS)

Malik, F.A.; Sheikh, S.T.; Choudhry, A.A.

2003-01-01

Aluminium Silicon Alloys are extensively used in a wide variety of applications. There are numerous variables in composition, production control, final structure which can influence the mechanical properties of Hi - Silicon Piston alloys. Hypereutectic AlSi alloys develop coarse grain primary silicon crystals, which have a strong negative effect on the tensile strength, the ductility, and the hardness. These crystals slow machining and reduce the tool life considerably. Phosphorous addition produce a fine, evenly spread crystal structure, lamellar structure of the silicon changes into a granular structure. (author)

Effectiveness of operation tools developed by KEKB operators

International Nuclear Information System (INIS)

Sugino, K.; Satoh, Y.; Kitabayashi, T.

2004-01-01

The main tasks of KEKB (High Energy Accelerator Research Organization B-physics) operators are beam tuning and injection, operation logging, monitoring of accelerator conditions and safety management. New beam tuning methods are frequently applied to KEKB in order to accomplish high luminosity. In such a situation, various operation tools have been developed by the operators to realize efficient operation. In this paper, we describe effectiveness of tools developed by the operators. (author)

Microstructural and hardness behavior of graphene-nanoplatelets/aluminum composites synthesized by mechanical alloying

International Nuclear Information System (INIS)

Pérez-Bustamante, R.; Bolaños-Morales, D.; Bonilla-Martínez, J.; Estrada-Guel, I.; Martínez-Sánchez, R.

2014-01-01

Highlights: • Pure aluminum was reinforced with graphene-platelets by using mechanical milling. • The composites were studied after sintering condition. • Milling time and graphene-platelet enhance the mechanical behavior of the composites. - Abstract: Graphene can be considered as an ideal reinforcement for the production of composites due to its outstanding mechanical properties. These characteristics offer an increased opportunity for their study in the production of metal matrix composites (MMCs). In this research, the studied composites were produced by mechanical alloying (MA). The employed milling times were of 1, 3 and 5 h. GNPs were added in 0.25, 0.50 and 1.0 wt% into an aluminum powder matrix. Milled powders were cold consolidated and subsequently sintered. Composites were microstructurally characterized with Raman spectroscopy and electron microscopy and X-ray diffraction. The hardness behavior in composites was evaluated with a Vickers micro-hardness test. A homogeneous dispersion of graphene during MA and the proper selection of sintering conditions were considered to produce optimized composites. The obtained results with electron microscopy indicate a homogeneous dispersion of GNPs into the aluminum matrix. Analyses showed GNPs edges where the structure of the graphene layers conserved after MA is observed

Ultrahigh hardness and high electrical resistivity in nano-twinned, nanocrystalline high-entropy alloy films

Science.gov (United States)

Huo, Wenyi; Liu, Xiaodong; Tan, Shuyong; Fang, Feng; Xie, Zonghan; Shang, Jianku; Jiang, Jianqing

2018-05-01

Nano-twinned, nanocrystalline CoCrFeNi high-entropy alloy films were produced by magnetron sputtering. The films exhibit a high hardness of 8.5 GPa, the elastic modulus of 161.9 GPa and the resistivity as high as 135.1 μΩ·cm. The outstanding mechanical properties were found to result from the resistance of deformation created by nanocrystalline grains and nano-twins, while the electrical resistivity was attributed to the strong blockage effect induced by grain boundaries and lattice distortions. The results lay a solid foundation for the development of advanced films with structural and functional properties combined in micro-/nano-electronic devices.

Microstructure and hardness of Mg–9Li–6Al–xLa (x=0, 2, 5) alloys during solid solution treatment

Energy Technology Data Exchange (ETDEWEB)

Fei, Pengfei [Key Laboratory of Superlight Materials & Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China); Qu, Zhikun [Key Laboratory of Superlight Materials & Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China); Harbin Normal University, Harbin 150025 (China); Wu, Ruizhi, E-mail: rzwu@hrbeu.edu.cn [Key Laboratory of Superlight Materials & Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China)

2015-02-11

The microstructure evolution of Mg–9Li–6Al–xLa (x=0, 2, 5) alloy under different solid solution parameters was investigated. The results show that, during solution treatment at 350 °C, the lamellar AlLi is precipitated from α-Mg in Mg–9Li–6Al, while the MgLi{sub 2}Al is dissolved into the matrix. However, during solution treatment at 450 °C, the AlLi phase is wholly dissolved into matrix, while the MgLi{sub 2}Al is precipitated from β-Li. The addition of La can reduce the size of α-Mg, restrain the formation of AlLi, and make the precipitated MgLi{sub 2}Al from β-Li at 450 °C be finer than that in Mg–9Li–6Al. With the addition of La, the decrease of the amount of AlLi and MgLi{sub 2}Al leads to a descent of hardness, while the refinement, Al–La phase precipitation, and the solution of Al atoms can improve the hardness of the alloys.

Development of strength-hardness relationships in additively manufactured titanium alloys

Energy Technology Data Exchange (ETDEWEB)

Keist, Jayme S., E-mail: keist@psu.edu; Palmer, Todd A., E-mail: tap103@psu.edu

2017-05-02

A major concern for additively manufactured (AM) Ti-6Al-4V components is how AM processing parameters and post-process heat treatments impact the resulting mechanical behavior. The applicability of using microhardness measurements as a predictive tool for yield and tensile strengths of AM Ti-6Al-4V would provide a rapid and useful screening mechanism for ensuring that properties meet requirements in complex geometries. However, microhardness measurements on Ti-6Al-4V exhibit high levels of data variability due to the orientational impact of the α phase. In order to overcome this variability in hardness measurements, a methodology for aggregating microhardness data in individual builds has been developed and validated. By compiling mean microhardness values from various AM components produced by electron beam based directed energy deposition (DED), laser based DED, and laser based powder bed fusion (PBF) processes in the as-deposited and post-process heat treated conditions, strong linear correlations between strength and hardness can be developed in AM materials having a lamellar α+β microstructure. With the addition of strain hardening and α phase orientation contributions to the mean microhardness measurement, the strength-hardness correlations of AM Ti-6Al-4V followed empirically derived models, opening the possibility of using these models to predict strengths from AM components regardless of the AM process or post-process state.

Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

International Nuclear Information System (INIS)

Shaharun, M A; Yusoff, A R; Reza, M S; Jalal, K A

2012-01-01

Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

Feed rate affecting surface roughness and tool wear in dry hard turning of AISI 4140 steel automotive parts using TiN+AlCrN coated inserts

Science.gov (United States)

Paengchit, Phacharadit; Saikaew, Charnnarong

2018-02-01

This work aims to investigate the effects of feed rate on surface roughness (Ra) and tool wear (VB) and to obtain the optimal operating condition of the feed rate in dry hard turning of AISI 4140 chromium molybdenum steel for automotive industry applications using TiN+AlCrN coated inserts. AISI 4140 steel bars were employed in order to carry out the dry hard turning experiments by varying the feed rates of 0.06, 0.08 and 0.1 mm/rev based on experimental design technique that can be analyzed by analysis of variance (ANOVA). In addition, the cutting tool inserts were examined after machining experiments by SEM to evaluate the effect of turning operations on tool wear. The results showed that averages Ra and VB were significantly affected by the feed rate at the level of significance of 0.05. Averages Ra and VB values at the feed rate of 0.06 mm/rev were lowest compared to average values at the feed rates of 0.08 and 0.1 mm/rev, based on the main effect plot.

Hard Surface Layers by Pack Boriding and Gaseous Thermo-Reactive Deposition and Diffusion Treatments

DEFF Research Database (Denmark)

Christiansen, Thomas Lundin; Bottoli, Federico; Dahl, Kristian Vinter

2017-01-01

) layers with hardnesses up to 1800 HV. Titanizing of ARNE tool steel results in a surface layer consisting of TiC with a hardness of approximately 4000 HV. Duplex treatments, where boriding is combined with subsequent (TRD) titanizing, result in formation of hard TiB2 on top of a thick layer of Fe......Thermo-reactive deposition and diffusion (TRD) and boriding are thermochemical processes that result in very high surface hardness by conversion of the surface into carbides/nitrides and borides, respectively. These treatments offer significant advantages in terms of hardness, adhesion, tribo...... subjected to TRD (chromizing and titanizing) and boriding treatments. For the steels with low carbon content, chromizing results in surface alloying with chromium, i.e., formation of a (soft) “stainless” surface zone. Steels containing higher levels of carbon form chromium carbide (viz. Cr23C6, Cr7C3...

Study on corrosion resistance of high - entropy alloy in medium acid liquid and chemical properties

International Nuclear Information System (INIS)

Florea, I; Buluc, G; Florea, R M; Carcea, I; Soare, V

2015-01-01

High-entropy alloy is a new alloy which is different from traditional alloys. The high entropy alloys were started in Tsing Hua University of Taiwan since 1995 by Yeh et al. Consisting of a variety of elements, each element occupying a similar compared with other alloy elements to form a high entropy. We could define high entropy alloys as having approximately equal concentrations, made up of a group of 5 to 11 major elements. In general, the content of each element is not more than 35% by weight of the alloy. During the investigation it turned out that this alloy has a high hardness and is also corrosion proof and also strength and good thermal stability. In the experimental area, scientists used different tools, including traditional casting, mechanical alloying, sputtering, splat-quenching to obtain the high entropy alloys with different alloying elements and then to investigate the corresponding microstructures and mechanical, chemical, thermal, and electronic performances. The present study is aimed to investigate the corrosion resistance in a different medium acid and try to put in evidence the mechanical properties. Forasmuch of the wide composition range and the enormous number of alloy systems in high entropy alloys, the mechanical properties of high entropy alloys can vary significantly. In terms of hardness, the most critical factors are: hardness/strength of each composing phase in the alloy, distribution of the composing phases. The corrosion resistance of an high entropy alloy was made in acid liquid such as 10%HNO 3 -3%HF, 10%H 2 SO 4 , 5%HCl and then was investigated, respectively with weight loss experiment. Weight loss test was carried out by put the samples into the acid solution for corrosion. The solution was maintained at a constant room temperature. The liquid formulations used for tests were 3% hydrofluoric acid with 10% nitric acid, 10% sulphuric acid, 5% hydrochloric acid. Weight loss of the samples was measured by electronic scale. (paper)

On the development of a dual-layered diamond-coated tool for the effective machining of titanium Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Srinivasan, Balaji; Rao, Balkrishna C; Ramachandra Rao, M S

2017-01-01

This work is focused on the development of a dual-layered diamond-coated tungsten carbide tool for machining titanium Ti-6Al-4V alloy. A hot-filament chemical vapor deposition technique was used to synthesize diamond films on tungsten carbide tools. A boron-doped diamond interlayer was added to a microcrystalline diamond layer in an attempt to improve the interface adhesion strength. The dual-layered diamond-coated tool was employed in machining at cutting speeds in the range of 70 to 150 m min −1 with a lower feed and a lower depth of cut of 0.5 mm rev −1 and 0.5 mm, respectively, to operate in the transition from adhesion- to diffusion-tool-wear and thereby arrive at suitable conditions for enhancing tool life. The proposed tool was then compared, on the basis of performance under real-time cutting conditions, with commercially available microcrystalline diamond, nanocrystalline diamond, titanium nitride and uncoated tungsten carbide tools. The life and surface finish of the proposed dual-layered tool and uncoated tungsten carbide were also investigated in interrupted cutting such as milling. The results of this study show a significant improvement in tool life and finish of Ti-6Al-4V parts machined with the dual-layered diamond-coated tool when compared with its uncoated counterpart. These results pave the way for the use of a low-cost tool, with respect to, polycrystalline diamond for enhancing both tool life and machining productivity in critical sectors fabricating parts out of titanium Ti-6Al-4V alloy. The application of this coating technology can also be extended to the machining of non-ferrous alloys owing to its better adhesion strength. (paper)

Inverse Processing of Undefined Complex Shape Parts from Structural High Alloyed Tool Steel

Czech Academy of Sciences Publication Activity Database

Monková, K.; Monka, P.; Hloch, Sergej

-, č. 1 (2014), s. 1-11 ISSN 1687-8132 Institutional support: RVO:68145535 Keywords : 3D digitization * complex shape parts * high alloyed tool steel Subject RIV: JQ - Machines ; Tools Impact factor: 0.575, year: 2014 http://www.hindawi.com/journals/ame/aip/478748/

The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

Science.gov (United States)

Gilman, P. S.

1984-01-01

Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

Trading tools for SME´s in „hard times“

Directory of Open Access Journals (Sweden)

Jiří Koleňák

2013-11-01

Full Text Available Purpose: In the last couple of years the world economic growth is getting slower, the share markets are strongly falling down and former confirmed, global players are crushing. This fact has hard impact on nearly all companies and as consequence is falling the business volume, payment morale is worsening, the access to operating and investment capital is more difficult, etc. This situation creates a new dimension of competition because the above mentioned hypercompetition on the markets which is due to developed logistics and information technologies causing lower barriers for entry into these fields, it is now still more intensive as the total volume of businesses is smaller. Scientific aim: The main aim is to present results of a research executed in 2009 among small and medium size companies with the following target: To determine the level of usage of the business tools as a part of the crisis management in companies under the context of the world's economic crisis and partial targets: Investigate the effects of the economic crisis upon the economical results of the companies (lower turnover, worse payment morale, aggravated access to financial resources, etc.. Identify tools and provisions in the business whereby the management of companies is striving to solve the situation. Discover the barriers hindering wider usage of these tools in the companies' practice. Methodology/methods: During the work were used the methods of secondary research, especially for set up of suitable portfolio of the business tools and acquiring of the information about course of the economic crisis and also methods with questionnaire surveys and for field research among the representatives of the target group (managers of small and middle companies in Czech Republic. In addition to impacts of the economic crisis upon the current activities of the companies there were evaluated mainly the ways for keeping and development of distribution channels

Characterization and hardness of TiCu–Ti2Cu3 intermetallic material fabricated by mechanical alloying and subsequent annealing

International Nuclear Information System (INIS)

Akbarpour, Mohammad Reza; Hesari, Feridoun Alikhani

2016-01-01

In this research, the microstructural and phase evolutions during mechanical alloying (MA) and subsequent heat treatment of Cu–Ti powder mixture are investigated through x-ray diffraction, scanning electron microscopy, transmission electron microscopy and micro-hardness measurements. The obtained experimental results demonstrated that after an optimum MA time of 30 h, TiCu intermetallic compound was achieved with a mean grain size of ≈8 nm and a high micro-hardness value of ≈634 Hv. Annealing the milled powder at different temperatures resulted in formation of major TiCu and Ti 2 Cu 3 , and minor Ti 2 Cu and Cu 4 Ti nanocrystalline phases, release of internal strain, and coarsening of grains. The amount of TiCu phase and the grain size increased with increase of the annealing temperature. Micro-hardness value of ≈765 Hv was recorded when the milled TiCu powder was annealed at 850 °C. This superior high micro-hardness value can be attributed to formation of higher amount of TiCu phase. (paper)

Recent Developments and Research Progress on Friction Stir Welding of Titanium Alloys: An Overview

Science.gov (United States)

Karna, Sivaji; Cheepu, Muralimohan; Venkateswarulu, D.; Srikanth, V.

2018-03-01

Titanium and its alloys are joined by various welding processes. However, Fusion welding of titanium alloys resulted solidification problems like porosity, segregation and columnar grains. The problems occurred in conventional welding processes can be resolved using a solid state welding i.e. friction stir welding. Aluminium and Magnesium alloys were welded by friction stir welding. However alloys used for high temperature applications such as titanium alloys and steels are arduous to weld using friction stir welding process because of tool limitations. Present paper summarises the studies on joining of Titanium alloys using friction stir welding with different tool materials. Selection of tool material and effect of welding conditions on mechanical and microstructure properties of weldments were also reported. Major advantage with friction stir welding is, we can control the welding temperature above or below β-transus temperature by optimizing the process parameters. Stir zone in below beta transus condition consists of bi-modal microstructure and microstructure in above β-transus condition has large prior β- grains and α/β laths present in the grain. Welding experiments conducted below β- transus condition has better mechanical properties than welding at above β-transus condition. Hardness and tensile properties of weldments are correlated with the stir zone microstructure.

The influence of heat treatment and process parameters optimization on hardness and corrosion properties of laser alloyed X12CrNiMo steel

CSIR Research Space (South Africa)

Popoola, API

2016-10-01

Full Text Available Martensitic stainless steels are used in the production of steam turbine blades but their application is limited due to low hardness and poor corrosion resistance. Laser surface alloying and heat treatment of X12CrNiMo Martensitic stainless steel...

Study on improved tribological properties by alloying copper to CP-Ti and Ti–6Al–4V alloy

Energy Technology Data Exchange (ETDEWEB)

Wang, Song [Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Ma, Zheng [Institute of Metal Research, Chinese Academy of Science, Shenyang 110016 (China); Liao, Zhenhua [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Song, Jian [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Yang, Ke [Institute of Metal Research, Chinese Academy of Science, Shenyang 110016 (China); Liu, Weiqiang, E-mail: weiqliu@hotmail.com [Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China)

2015-12-01

Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti–5Cu and Ti–6Al–4V–5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO{sub 2} counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti{sub 2}Cu intermetallic compounds appeared in both Ti–5Cu and Ti–6Al–4V–5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti–5Cu and Ti–6Al–4V–5Cu alloys due to the precipitation of Ti{sub 2}Cu. The results also indicated that both CP-Ti and Ti–5Cu behaved better wear resistance than Ti–6Al–4V and Ti–6Al–4V–5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti–5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti–6Al–4V and Ti–6Al–4V–5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. - Highlights: • Ti–5Cu and Ti–6Al–4V–5Cu alloys were fabricated with Cu additive. • Precipitations of Ti{sub 2}Cu intermetallic compounds appeared after alloying Cu. • The precipitation of Ti{sub 2}Cu improved both friction and wear resistance. • Plowing was the dominant material removal force with severe plowing phenomenon. • Different dominant and secondary wear mechanisms appeared with different hardness.

Replacement of Co-base alloy for radiation exposure reduction in the primary system of PWR

International Nuclear Information System (INIS)

Han, Jeong Ho; Nyo, Kye Ho; Lee, Deok Hyun; Lim, Deok Jae; Ahn, Jin Keun; Kim, Sun Jin

1996-01-01

Of numerous Co-free alloys developed to replace Co-base stellite used in valve hardfacing material, two iron-base alloys of Armacor M and Tristelle 5183 and one nickel-base alloy of Nucalloy 488 were selected as candidate Co-free alloys, and Stellite 6 was also selected as a standard hardfacing material. These four alloys were welded on 316SS substrate using TIG welding method. The first corrosion test loop of KAERI simulating the water chemistry and operation condition of the primary system of PWR was designed and fabricated. Corrosion behaviors of the above four kinds of alloys were evaluated using this test loop under the condition of 300 deg C, 1500 psi. Microstructures of weldment of these alloys were observed to identify both matrix and secondary phase in each weldment. Hardnesses of weld deposit layer including HAZ and substrate were measured using micro-Vickers hardness tester. The status on the technology of Co-base alloy replacement in valve components was reviewed with respect to the classification of valves to be replaced, the development of Co-free alloys, the application of Co-free alloys and its experiences in foreign NPPs, and the Co reduction program in domestic NPPs and industries. 18 tabs., 20 figs., 22 refs. (Author)

Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

OpenAIRE

Huu-That Nguyen; Quang-Cherng Hsu

2016-01-01

Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra) in the hard milling of JIS (Japanese Industrial Standard) SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM). The cutting parameters are selected based on the structural dynamic analysis of the machine ...

High density tungsten-nickel-iron-cobalt alloys having improved hardness and method for making same

International Nuclear Information System (INIS)

Penrice, T.W.; Bost, J.

1988-01-01

This patent describes the process of making high density alloy containing about 85 to 98 weight percent tungsten and the balance of the alloy being essentially a binder of nickel, iron and cobalt, and wherein the cobalt is present in an amount within the range of about 5 to 47.5 weight percent of the binder, comprising: blending powders of the tungsten, nickel, iron and cobalt into a homogeneous composition, compacting the homogeneous composition into a shaped article, heating the shaped article to a temperature and for a time sufficient to sinter the article, subjecting the sintered article to a temperature sufficient to enable the intermetallic phase formed at the matrix to tungsten interface to diffuse into the gamma austenitic phase whereby the alpha tungsten/gamma austenite boundaries are essentially free of such intermetallic phase, quenching the article, and swaging the article to a reduction in area of about 5 to 40 percent, the article having improved mechanical properties, including improved tensile strength and hardness while maintaining suitable ductility for subsequent working thereof

The development of cobalt-base alloy ball bearing

International Nuclear Information System (INIS)

Yu Xinshui; Chen Jianting; Wang Zaishu; Wang Ximei; Huang Chongming.

1986-01-01

The main technologies and experiences in developing a Cobalt-base alloy ball bearing are described. In the hardfacing of bearing races, a lower-hardness alloy of type St-6 is used rather than an alloy with hardness similar to that of the ball and finally the hardness of race is increased to match that of the ball by heat treatment. This improvement has certain advantages. The experience of whole developing technology indicates that strict control of the technology in the bearing-race hardfacing is the key problem in the quality assurance of bearings

Investigation on the effect of Friction Stir Processing Parameters on Micro-structure and Micro-hardness of Rice Husk Ash reinforced Al6061 Metal Matrix Composites

Science.gov (United States)

Fatchurrohman, N.; Farhana, N.; Marini, C. D.

2018-03-01

Friction stir processing (FSP) is an alternative way to produce the surface composites of aluminium alloy in order to modify the microstructure and improve the mechanical properties. In this experiment, Al6061 aluminium alloy has been chosen to be used as the matrix base plate for the FSP. Al606 has potential for the use in advanced application but it has low wear resistance. While, the reinforced used was rice husk ash (RHA) in order to produce surface composites which increased the micro hardness of the plate composites. The Al6061 was stirred individually and with 5 weight % of RHA at three different tool rotational speeds of 800 rpm, 1000 rpm and 1200 rpm. After running the FSP, the result in the distribution of particles and the micro hardness of the specimens were identified. The result showed that Al6061 plate with the existing 5 weight % of RHA reinforced at the highest of tool rotational speeds of 1200rpm has the best distribution of particles and the highest result in average of micro hardness with 80Hv.

Structural, electronic, mechanical, thermal and optical properties of B(P,As)1-xNx; (x = 0, 0.25, 0.5, 0.75, 1) alloys and hardness of B(P,As) under compression using DFT calculations

Science.gov (United States)

Viswanathan, E.; Sundareswari, M.; Jayalakshmi, D. S.; Manjula, M.; Krishnaveni, S.

2017-09-01

First principles calculations are carried out in order to analyze the structural, electronic, mechanical, thermal and optical properties of BP and BAs compounds by ternary alloying with nitrogen namely B(P,As)1-xNx (x = 0.25, 0.5, 0.75) alloys at ambient condition. Thereby we report the mechanical and thermal properties of B(P,As)1-xNx (x = 0.25, 0.5, 0.75) alloys namely bulk modulus, shear modulus, Young's modulus, hardness, ductile-brittle nature, elastic wave velocity, Debye temperature, melting point, etc.; optical properties of B(P)1-xNx (x = 0.25, 0.5, 0.75) and B(As)1-xNx (x = 0.25, 0.75) alloys namely the dielectric function of real and imaginary part, refractive index, extinction coefficient and reflectivity and the hardness profile of the parent compounds BP and BAs under compression. The charge density plot, density of states histograms and band structures are plotted and discussed for all the ternary alloys of the present study. The calculated results agree very well with the available literature. Analysis of the present study reveals that the ternary alloy combinations namely BP.25N.75 and BAs.25N.75 could be superhard materials; hardness of BP and BAs increases with compression.

Phase equilibria and thermodynamic properties of high-alloy tool steels : theoretical and experimental approach

OpenAIRE

Bratberg, Johan

2005-01-01

The recent development of tool steels and high-speed steels has led to a significant increase in alloy additions, such as Co, Cr, Mo, N, V, and W. Knowledge about the phase relations in these multicomponent alloys, that is, the relative stability between different carbides or the solubility of different elements in the carbides and in the matrix phase, is essential for understanding the behaviour of these alloys in heat treatments. This information is also the basis for improving the properti...

Investigation on the Effect of Sub-Zero Treatment on Micro-Hardness and Microstructure of GTAW Welded Al-Si-Mg-Mn Alloy

Science.gov (United States)

Devanathan, R.; Yuvarajan, D.; Christopher Selvam, D.; Venkatamuni, T.

2018-02-01

In this work, the effect of sub-zero treatment on the mechanical properties of an Al-Si-Mg-Mn alloy welded by GTAW (gas tungsten arc welding) leads to significant softening in the welded region. The latter is due to melting and resolidification in the welded region, which have resulted in decomposition of the strengthening precipitates. The experiments were performed on GTAW welded plates of 6 mm thickness by varying the heat inputs, namely, of 370, 317.1, 277.5, 246.4, and 222 J/mm, and sub-zero treatment time periods. The Sub-Zero treatment was performed at-45°C using dry ice; hardness and microstructure investigations were performed in the welded region of the Al‒Si-Mg-Mn alloy that was studied in two different conditions, namely, as-welded and in that formed after post weld sub-zero treatment with artificial aging. It was found that the post weld Sub-Zero treatment followed by artificial aging had led to realization of significantly higher hardness values in the welded region due to the recurrence of the precipitation sequence.

Microstructural evolution of a cold work tool steel after pulsed laser remelting

Directory of Open Access Journals (Sweden)

L. Kosec

2012-01-01

Full Text Available The aim of this study is the investigation of micro-structural behaviour of a Mat. No. 1.2379 (EN-X160CrMoV121; AISI D2 cold work tool steel after remelting with a precise pulsed Nd:YAG laser. The investigated steel is one of the most hard to weld tool steels, due to large amount of alloying elements. The analysis was done on single spots remelted with specific laser pulse shape and parameters, assuring crack-less solidification. Re-solidifi ed areas were investigated with microscopy, hardness measurements, X-ray spectroscopy and diffraction method. Laser treatment causes rapid solidifi cation leading into a formation of a fine dendritic microstructures containing high amount of retained austenite causing a significant decrease of hardness.

Correlation between yield stress and hardness of nickel–silicon–boron-based alloys by nanoindentation

International Nuclear Information System (INIS)

Şerban, Viorel-Aurel; Codrean, Cosmin; Vodă, Mircea; Chicot, Didier; Decoopman, Xavier

2014-01-01

Based on the relation proposed by Tabor in 1951, which connects the ultimate tensile strength and the yield stress of classical materials to the Brinell or Vickers hardness numbers by a simple factor of proportionality, we propose an extended analytical model for the determination of the yield stress of brittle materials using nanoindentation data. This model considers the nanoindentation hardness calculated from the projected actual contact area between the indenter and the material which is representative of the real mean pressure exerted by the indenter compared to classical hardness numbers. A coefficient is introduced in the model to integrate the extent of the elastic recovery of the indented material occurring after the withdrawal of the indenter. This is possible by using the criterion defined by the residual to maximum indenter displacements ratio, this criterion being already related to the deformation mode under indentation. Indeed, this criterion allows identifying the piling-up deformation observed for complete or fully plastic deformation materials or the sinking-in deformation for purely elastic materials. The proposed model thus allows a good estimation of the yield stress of brittle materials for which classical tensile tests are not applicable. The model is validated on a variety of amorphous nickel–silicon-based alloy ribbons, i.e., Ni 89 Si 9 B 2 , Ni 78 Si 9 B 13 and Ni 68 Fe 3 Cr 7 Si 8 B 14 on which both nanoindentation tests and tensile experiments have been performed

Structural transformations and temperature state of rotating blades of E1893 alloy under operation

Energy Technology Data Exchange (ETDEWEB)

Pigrova, G D; Rybnikov, A I; Kryukov, I I [Polzunov Central Boiler and Turbine Institute, St. Petersburg (Russian Federation)

1999-12-31

The composition and quantity of different phase component of EI893 alloy after long term operation as base metal for rotating blades of gas turbines GT-6, GTN-9, GTK-10 and GT-100 types were studied. The obtained date were analysed with regard to the chemical composition of alloys and of initial condition of heat treatment. Data of metal phase analysis owned alter operation can provide the basis for evaluation of tempera field of rotating blades in the course of operation since structural condition of phase components and redistribution of alloying elements are being specified by temperature and in-service time. (orig.)

Structural transformations and temperature state of rotating blades of E1893 alloy under operation

Energy Technology Data Exchange (ETDEWEB)

Pigrova, G.D.; Rybnikov, A.I.; Kryukov, I.I. [Polzunov Central Boiler and Turbine Institute, St. Petersburg (Russian Federation)

1998-12-31

The composition and quantity of different phase component of EI893 alloy after long term operation as base metal for rotating blades of gas turbines GT-6, GTN-9, GTK-10 and GT-100 types were studied. The obtained date were analysed with regard to the chemical composition of alloys and of initial condition of heat treatment. Data of metal phase analysis owned alter operation can provide the basis for evaluation of tempera field of rotating blades in the course of operation since structural condition of phase components and redistribution of alloying elements are being specified by temperature and in-service time. (orig.)

Thermal cycling influence on microstructural characterization of alloys with high nickel content

International Nuclear Information System (INIS)

Abrudeanu, M.; Gradin, O.; Vulpe, S. C.; Ohai, D.

2013-01-01

The IV nuclear energy generation systems are aimed at making revolutionary improvements in economics, safety and reliability, and sustainability. To achieve these goals, Generation IV systems will operate at higher temperatures and in higher radiation fields. This paper shows the thermal cycling influences on microstructure and hardness of nickel based alloys: Incoloy 800 HT and Inconel 617. These alloys were meekly at a thermal cycling of 25, 50, 75 and 100 cycles. The temperature range of a cycle was between 400 O C and 700 O C. Nickel base alloys develop their properties by solid solution and/or precipitation strengthening. (authors)

Microstructural investigation of D2 tool steel during rapid solidification

Science.gov (United States)

Delshad Khatibi, Pooya

Solidification is considered as a key processing step in developing the microstructure of most metallic materials. It is, therefore, important that the solidification process can be designed and controlled in such a way so as to obtain the desirable properties in the final product. Rapid solidification refers to the system's high undercooling and high cooling rate, which can yield a microstructure with unique chemical composition and mechanical properties. An area of interest in rapid solidification application is high-chromium, high-carbon tool steels which experience considerable segregation of alloying elements during their solidification in a casting process. In this dissertation, the effect of rapid solidification (undercooling and cooling rate) of D2 tool steel on the microstructure and carbide precipitation during annealing was explored. A methodology is described to estimate the eutectic and primary phase undercooling of solidifying droplets. The estimate of primary phase undercooling was confirmed using an online measurement device that measured the radiation energy of the droplets. The results showed that with increasing primary phase and eutectic undercooling and higher cooling rate, the amount of supersaturation of alloying element in metastable retained austenite phase also increases. In the case of powders, the optimum hardness after heat treatment is achieved at different temperatures for constant periods of time. Higher supersaturation of austenite results in obtaining secondary hardness at higher annealing temperature. D2 steel ingots generated using spray deposition have high eutectic undercooling and, as a result, high supersaturation of alloying elements. This can yield near net shape D2 tool steel components with good mechanical properties (specifically hardness). The data developed in this work would assist in better understanding and development of near net shape D2 steel spray deposit products with good mechanical properties.

Kinetic characterization and of recrystallization of the aluminum alloy 6063 after S work hardening treatment

International Nuclear Information System (INIS)

Esposito, Iara Maria

2006-01-01

The aluminum 6063 alloy possesses a great industrial interest, presenting characteristics that justify its frequent use, when compared to the other aluminum alloys: the precipitation hardening and high cold work capacity. These alloys present high ductility, that allows their use in operations with high deformation degrees, as the cold work. The objective of this work is to show comparative analysis of the hardness Vickers of the commercial aluminum 6063 alloy, after cold work with different area reduction degree and thermal treatment. Considering the frequent utilization aluminium 6063 alloy, this work studies the characterization and recrystallization of this alloy, after the plastic deformation in different area reduction degrees, thermal treatment and convenient treatment times - Thermo mechanic Treatments. (author)

Effect of ageing treatment on the microstructure and hardness of the Ti6Al4V Alloy

CSIR Research Space (South Africa)

Masete, S

2015-07-01

Full Text Available Forum Vols. 828-829 (2015) pp 194-199 Effect of Ageing Treatment on the Microstructure and Hardness of the Ti6Al4V Alloy MASETE Stephen1,2,a *, MUTOMBO Kalenda1,2,b SIYASIYA Charles2,c and STUMPF Waldo2,d 1Materials Science and Manufacturing..., Council for Scientific and Industrial Research (CSIR), Pretoria, South Africa 2Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria, South Africa aSMasete@csir.co.za, bKMutombo@csir.co.za, cCharles...

Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

Science.gov (United States)

Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

2007-04-01

In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

International Nuclear Information System (INIS)

Umbrello, Domenico; Rizzuti, Stefania; Outeiro, Jose C.; Shivpuri, Rajiv

2007-01-01

In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change

The research of structure and mechanical properties of superhard electro-spark coatings for hardwearing mining tools

International Nuclear Information System (INIS)

Bajin, P A; Chijikov, A P; Leybo, D V; Chuprunov, K O; Yudin, A G; Alymov, M A; Kuznetsov, D V

2016-01-01

The development of low cost and hardwearing mining tools is one of the most important areas in mining industry. It is especially important for technologies of rare and rare earth metals mining due to high hardness of related ores. Coatings for electrodes, produced by extrusion of self-propagating high temperature synthesis (SHS) products from hard-alloyed materials with nanosized structure, for further application in processes of electrospark alloying and deposition were studied in this work. The results of microstructure and properties of deposited layers, interaction of support with SHS produced electrodes, comparison of frictional properties of obtained materials as well as some industrial testing results are presented in this work. (paper)

Enhancing the Hardness and Compressive Response of Magnesium Using Complex Composition Alloy Reinforcement

Directory of Open Access Journals (Sweden)

Khin Sandar Tun

2018-04-01

Full Text Available The present study reports the development of new magnesium composites containing complex composition alloy (CCA particles. Materials were synthesized using a powder metallurgy route incorporating hybrid microwave sintering and hot extrusion. The presence and variation in the amount of ball-milled CCA particles (2.5 wt %, 5 wt %, and 7.5 wt % in a magnesium matrix and their effect on the microstructure and mechanical properties of Mg-CCA composites were investigated. The use of CCA particle reinforcement effectively led to a significant matrix grain refinement. Uniformly distributed CCA particles were observed in the microstructure of the composites. The refined microstructure coupled with the intrinsically high hardness of CCA particles (406 HV contributed to the superior mechanical properties of the Mg-CCA composites. A microhardness of 80 HV was achieved in a Mg-7.5HEA (high entropy alloy composite, which is 1.7 times higher than that of pure Mg. A significant improvement in compressive yield strength (63% and ultimate compressive strength (79% in the Mg-7.5CCA composite was achieved when compared to that of pure Mg while maintaining the same ductility level. When compared to ball-milled amorphous particle-reinforced and ceramic-particle-reinforced Mg composites, higher yield and compressive strengths in Mg-CCA composites were achieved at a similar ductility level.

Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

Science.gov (United States)

Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

2015-12-01

Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. Copyright © 2015 Elsevier B.V. All rights reserved.

A study of the formation of Cr-surface alloyed layer on structural alloy steel by Co2 laser

International Nuclear Information System (INIS)

Kim, T.H.; Han, W.S.

1986-01-01

In order to improve wear and erosion-resistances of a structural alloy steel (SNCM 8) during heat-cycling, chromium-alloyed layers were produced on the surface by irradiating Co 2 laser. Specimens were prepared either by electroplating of hard-chromium or coating of chromium powders on the steel followed by the laser treatment. Index values, which related the depth and the width of the alloyed layers to the scanning speed of laser, for both samples are experimentally measured. At a fixed scanning speed, while both samples resulted in a similar depth of the alloyed layers, the chromium powder coated specimen showed larger width of the alloyed layer than the chromium electroplated one. The hardness values of the alloyed layers in both samples were slightly lower than that of the martensitic region beneath the alloyed layers. But they are considerably higher than those of steel matrices. Regardless of the prior treatments before laser irradiation, distributions of chromium were fairly uniform throughout the alloyed layers. (Author)

Developing very hard nanostructured bainitic steel

Energy Technology Data Exchange (ETDEWEB)

Amel-Farzad, H., E-mail: hh_amel@yahoo.com [Department of Materials Engineering and Metallurgy, Faculty of Engineering, Bu-Ali Sina University, Hamedan (Iran, Islamic Republic of); Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, Tehran (Iran, Islamic Republic of); Faridi, H.R., E-mail: faridihr@yahoo.com [Department of Materials Engineering and Metallurgy, Hamedan University of Technology, Hamedan (Iran, Islamic Republic of); Rajabpour, F.; Abolhasani, A.; Kazemi, Sh.; Khaledzadeh, Y. [Department of Materials Engineering and Metallurgy, Faculty of Engineering, Bu-Ali Sina University, Hamedan (Iran, Islamic Republic of)

2013-01-01

Novel nanostructured high carbon high silicon, carbide-free bainitic steels with very high strength and good ductility have been developed in the recent decade. In this work, an alloy with a high carbon content and no manganese was designed and cast. The prepared samples were heat treated through an austempering process in the range 200-350 Degree-Sign C. Optical and scanning electron microscopes and XRD were used to analyze the microstructures precisely. Bainitic ferrite plates of just a few tens of nanometer thickness were obtained with the hardness of 697{+-}6 HV. It is reasonable to say that the unprecedented hardness values obtained in this work are mostly caused by the extraordinary carbon content of the alloy.

Ultra-hard ceramic coatings fabricated through microarc oxidation on aluminium alloy

International Nuclear Information System (INIS)

Wu Hanhua; Wang Jianbo; Long Beiyu; Long Beihong; Jin Zengsun; Naidan Wang; Yu Fengrong; Bi Dongmei

2005-01-01

Ultra-hard ceramic coatings with microhardness of 2535 Hv have been synthesized on the Al alloy substrate by microarc oxidation (MAO) technique. The effects of anodic current density (j a ) and the ratio of cathodic to anodic current density (j c /j a ) on the mechanical and corrosion resistance properties of MAO coatings have been studied by microhardness and pitting corrosion tests, respectively. In addition, the phase composition and microstructure of the coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that the coatings prepared at high anodic current density consist mainly of α-Al 2 O 3 , while those fabricated at low anodic current density are almost composed of γ-Al 2 O 3 . Microhardness test shows that the coatings have high microhardness, and the highest one is found in the coating formed at j a = 15 A/dm 2 and j c /j a = 0.7. Pitting corrosion test shows that the structure of coatings is strongly influenced by the varying j c /j a

Modeling wear of cast Ti alloys.

Science.gov (United States)

Chan, Kwai S; Koike, Marie; Okabe, Toru

2007-05-01

The wear behavior of Ti-based alloys was analyzed by considering the elastic-plastic fracture of individual alloys in response to the relevant contact stress field. Using the contact stresses as the process driving force, wear was computed as the wear rate or volume loss as a function of hardness and tensile ductility for Ti-based cast alloys containing an alpha, alpha+beta or beta microstructure with or without the intermetallic precipitates. Model predictions indicated that wear of Ti alloys increases with increasing hardness but with decreasing fracture toughness or tensile ductility. The theoretical results are compared with experimental data to elucidate the roles of microstructure in wear and contrasted against those in grindability.

Effect of friction stirring on microstructure in equal channel angular pressed aluminum alloys

Energy Technology Data Exchange (ETDEWEB)

Sato, Y.S.; Urata, M.; Kokawa, H.; Ikeda, K. [Dept. of Materials Processing, Graduate School of Engineering, Tohoku Univ., Aoba-yama, Sendai (Japan)

2003-07-01

Friction stir welding (FSW) was applied to equal channel angular (ECA) pressed aluminum (Al) alloys with high strength and toughness, and the effect of FSW on microstructure and the hardness profile in ECA-pressed alloys was examined. In the weld of ECA-pressed Al alloy 1050 and 5083, the stir zone had roughly the same hardness as the ECA-pressed material, while the hardness was slightly reduced in the thermo-mechanically affected zone (TMAZ). The reduction of hardness in the TMAZ was due to dynamic recovery of dislocation cells of the ECA-pressed material. The addition of Zr to Al suppressed the reduction of hardness in the TMAZ. Consequently, friction stir (FS) weld of Al-Zr alloy retained the hardness of the ECA-pressed material throughout the weld. (orig.)

Statistical and Graphical Assessment of Circumferential and Radial Hardness Variation of AISI 4140, AISI 1020 and AA 6082 Aluminum Alloy

Directory of Open Access Journals (Sweden)

Hamad Al-Khalid

2011-12-01

Full Text Available Hardness homogeneity of the commonly used structural ferrous and nonferrous engineering materials is of vital importance in the design stage, therefore, reliable information regarding material properties homogeneity should be validated and any deviation should be addressed. In the current study the hardness variation, over wide spectrum radial locations of some ferrous and nonferrous structural engineering materials, was investigated. Measurements were performed over both faces (cross-section of each stock bar according to a pre-specified stratified design, ensuring the coverage of the entire area both in radial and circumferential directions. Additionally the credibility of the apparatus and measuring procedures were examined through a statistically based calibration process of the hardness reference block. Statistical and response surface graphical analysis are used to examine the nature, adequacy and significance of the measured hardness values. Calibration of the apparatus reference block proved the reliability of the measuring system, where no strong evidence was found against the stochastic nature of hardness measures over the various stratified locations. Also, outlier elimination procedures were proved to be beneficial only at fewer measured points. Hardness measurements showed a dispersion domain that is within the acceptable confidence interval. For AISI 4140 and AISI 1020 steels, hardness is found to have a slight decrease trend as the diameter is reduced, while an opposite behavior is observed for AA 6082 aluminum alloy. However, no definite significant behavior was noticed regarding the effect of the sector sequence (circumferential direction.

The influence of various cooling rates during laser alloying on nodular iron surface layer

Science.gov (United States)

Paczkowska, Marta; Makuch, Natalia; Kulka, Michał

2018-06-01

the alloyed zone formed at higher cooling rates. The hardness of nodular iron surface layer, alloyed with cobalt, was up to 4-times higher than the hardness of core material. The hardness of alloyed zones strongly depended on laser treatment conditions. In the case of lower cooling rate, lower hardness was observed due to more coarse-grained microstructure and a presence of pearlite. The hardness of the alloyed zone increased (from 850 to 950HV0.1) together with the increasing cooling rate (from 2 · 103 to nearly 9 · 103 °C/s). Laser treatment enabled a formation of surface layers on nodular iron, alloyed with cobalt. The microstructure of such a surface layer could be controlled by the laser processing parameters. High hardness and fine microstructure of the laser-alloyed nodular iron with cobalt should result in higher resistance to wear, corrosion and even (due to effect of cobalt addition) elevated temperatures during operation conditions of machine parts.

Abrasion Wear Resistance, Hardness and Microstructure of Hard Linings Deposited by Means of a Submerged Arc. Dureza, microestructura y resistencia al desgaste por abrasion de recargues duros depositados con arco sumergido

Energy Technology Data Exchange (ETDEWEB)

Paranhos, R; Alcoforado, J M; Castillo, J A; Sauer, A

1989-01-01

Consumable materials for submerged arc welding of the types alloyed flux-neutral electrode and neutral flux-alloyed electrode were used to form, through multipass welding, a light alloy hard lining of the C-Mn type on ASTM A36 Type structural steel. Emphasis was put on microstructural characterization of the linings surveyed under electron scanning microscopy, and tests were performed to study their hardness and abrasion wear resistance at low pressures. As a result of these tests, a great influence of welding parameters on hardness and abrasion resistance properties of the combination active flux-neutral electrode was noticed. As the results showed no relationship between the hardness and the abrasion wear resistance of the linings surveyed, an attempt was made to relate the resulting microstructure with their abrasion wear resistance. (Author)

Analysis of the tool plunge in friction stir welding - comparison of aluminium alloys 2024 T3 and 2024 T351

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Veljić Darko

2016-01-01

Full Text Available Temperature, plastic strain and heat generation during the plunge stage of the friction stir welding (FSW of high-strength aluminium alloys 2024 T3 and 2024 T351 are considered in this work. The plunging of the tool into the material is done at different rotating speeds. A three-dimensional finite element (FE model for thermomechanical simulation is developed. It is based on arbitrary Lagrangian-Eulerian formulation, and Johnson-Cook material law is used for modelling of material behaviour. From comparison of the numerical results for alloys 2024 T3 and 2024 T351, it can be seen that the former has more intensive heat generation from the plastic deformation, due to its higher strength. Friction heat generation is only slightly different for the two alloys. Therefore, temperatures in the working plate are higher in the alloy 2024 T3 for the same parameters of the plunge stage. Equivalent plastic strain is higher for 2024 T351 alloy, and the highest values are determined under the tool shoulder and around the tool pin. For the alloy 2024 T3, equivalent plastic strain is the highest in the influence zone of the tool pin. [Projekat Ministarstva nauke Republike Srbije, br. TR 34016 i br. TR 35006

High-Strength Ultra-Fine-Grained Hypereutectic Al-Si-Fe-X (X = Cr, Mn) Alloys Prepared by Short-Term Mechanical Alloying and Spark Plasma Sintering.

Science.gov (United States)

Průša, Filip; Bláhová, Markéta; Vojtěch, Dalibor; Kučera, Vojtěch; Bernatiková, Adriana; Kubatík, Tomáš František; Michalcová, Alena

2016-11-30

In this work, Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn (wt %) alloys were prepared by a combination of short-term mechanical alloying and spark plasma sintering. The microstructure was composed of homogeneously dispersed intermetallic particles forming composite-like structures. X-ray diffraction analysis and TEM + EDS analysis determined that the α-Al along with α-Al 15 (Fe,Cr)₃Si₂ or α-Al 15 (Fe,Mn)₃Si₂ phases were present, with dimensions below 130 nm. The highest hardness of 380 ± 7 HV5 was observed for the Al-20Si-10Fe-6Mn alloy, exceeding the hardness of the reference as-cast Al-12Si-1Cu-1 Mg-1Ni alloy (121 ± 2 HV5) by nearly a factor of three. Both of the prepared alloys showed exceptional thermal stability with the hardness remaining almost the same even after 100 h of annealing at 400 °C. Additionally, the compressive strengths of the Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn alloys reached 869 MPa and 887 MPa, respectively, and had virtually the same values of 870 MPa and 865 MPa, respectively, even after 100 h of annealing. More importantly, the alloys showed an increase in ductility at 400 °C, reaching several tens of percent. Thus, both of the investigated alloys showed better mechanical properties, including superior hardness, compressive strength and thermal stability, as compared to the reference Al-10Si-1Cu-1Mg-1Ni alloy, which softened remarkably, reducing its hardness by almost 50% to 63 ± 8 HV5.

High-Strength Ultra-Fine-Grained Hypereutectic Al-Si-Fe-X (X = Cr, Mn) Alloys Prepared by Short-Term Mechanical Alloying and Spark Plasma Sintering

Science.gov (United States)

Průša, Filip; Bláhová, Markéta; Vojtěch, Dalibor; Kučera, Vojtěch; Bernatiková, Adriana; Kubatík, Tomáš František; Michalcová, Alena

2016-01-01

In this work, Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn (wt %) alloys were prepared by a combination of short-term mechanical alloying and spark plasma sintering. The microstructure was composed of homogeneously dispersed intermetallic particles forming composite-like structures. X-ray diffraction analysis and TEM + EDS analysis determined that the α-Al along with α-Al15(Fe,Cr)3Si2 or α-Al15(Fe,Mn)3Si2 phases were present, with dimensions below 130 nm. The highest hardness of 380 ± 7 HV5 was observed for the Al-20Si-10Fe-6Mn alloy, exceeding the hardness of the reference as-cast Al-12Si-1Cu-1 Mg-1Ni alloy (121 ± 2 HV5) by nearly a factor of three. Both of the prepared alloys showed exceptional thermal stability with the hardness remaining almost the same even after 100 h of annealing at 400 °C. Additionally, the compressive strengths of the Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn alloys reached 869 MPa and 887 MPa, respectively, and had virtually the same values of 870 MPa and 865 MPa, respectively, even after 100 h of annealing. More importantly, the alloys showed an increase in ductility at 400 °C, reaching several tens of percent. Thus, both of the investigated alloys showed better mechanical properties, including superior hardness, compressive strength and thermal stability, as compared to the reference Al-10Si-1Cu-1Mg-1Ni alloy, which softened remarkably, reducing its hardness by almost 50% to 63 ± 8 HV5. PMID:28774094

Target costing as an element of the hard coal extraction cost planning process

Directory of Open Access Journals (Sweden)

Katarzyna Segeth-Boniecka

2017-09-01

Full Text Available Target costing as an element of the hard coal extraction cost planning process Striving for the efficiency of activities is of great significance in the management of hard coal extractive enterprises, which are constantly subjected to the process of restructuring. Effective cost management is an important condition of the increase in the efficiency of the researched business entities’ activity. One of the tools whose basic objective is conscious influencing cost levels is target costing. The aim of this article is to analyse the conditions of implementing target costing in the planning of hard coal extraction costs in hard coal mines in Poland. The subject area raises a topical and important problem of the scope of solutions concerning cost analysis in hard coal mines in Poland, which has not been thoroughly researched yet. To achieve the abovementioned aim, the theoretical works of the subject area have been referenced. The mine management process is difficult and requires the application of best suited and most modern tools, including those used in the planning process of hard coal extraction costs in order to support the economic efficiency of mining operations. The use of the target costing concept in the planning of hard coal mine operations aims to support the decision-making process, so as to achieve a specified level of economic efficiency of the operations carried out in a territorially designated site of hard coal extraction.

Properties of boride-added powder metallurgy magnesium alloys

Science.gov (United States)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

2009-06-01

Magnesium alloys with metallic borides, magnesium diboride (MgB2) or aluminum diboride (AlB2), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB2, did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg17Al12, formed in the alloy with AlB2, which was consistent with its higher hardness.

Properties of boride-added powder metallurgy magnesium alloys

International Nuclear Information System (INIS)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

2009-01-01

Magnesium alloys with metallic borides, magnesium diboride (MgB 2 ) or aluminum diboride (AlB 2 ), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB 2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB 2 , did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg 17 Al 12 , formed in the alloy with AlB 2 , which was consistent with its higher hardness.

Bobbin-Tool Friction-Stir Welding of Thick-Walled Aluminum Alloy Pressure Vessels

Energy Technology Data Exchange (ETDEWEB)

Dalder, E C; Pastrnak, J W; Engel, J; Forrest, R S; Kokko, E; Ternan, K M; Waldron, D

2007-06-06

It was desired to assemble thick-walled Al alloy 2219 pressure vessels by bobbin-tool friction-stir welding. To develop the welding-process, mechanical-property, and fitness-for-service information to support this effort, extensive friction-stir welding-parameter studies were conducted on 2.5 cm. and 3.8 cm. thick 2219 Al alloy plate. Starting conditions of the plate were the fully-heat-treated (-T62) and in the annealed (-O) conditions. The former condition was chosen with the intent of using the welds in either the 'as welded' condition or after a simple low-temperature aging treatment. Since preliminary stress-analyses showed that stresses in and near the welds would probably exceed the yield-strength of both 'as welded' and welded and aged weld-joints, a post-weld solution-treatment, quenching, and aging treatment was also examined. Once a suitable set of welding and post-weld heat-treatment parameters was established, the project divided into two parts. The first part concentrated on developing the necessary process information to be able to make defect-free friction-stir welds in 3.8 cm. thick Al alloy 2219 in the form of circumferential welds that would join two hemispherical forgings with a 102 cm. inside diameter. This necessitated going to a bobbin-tool welding-technique to simplify the tooling needed to react the large forces generated in friction-stir welding. The bobbin-tool technique was demonstrated on both flat-plates and plates that were bent to the curvature of the actual vessel. An additional issue was termination of the weld, i.e. closing out the hole left at the end of the weld by withdrawal of the friction-stir welding tool. This was accomplished by friction-plug welding a slightly-oversized Al alloy 2219 plug into the termination-hole, followed by machining the plug flush with both the inside and outside surfaces of the vessel. The second part of the project involved demonstrating that the welds were fit for the intended

Advanced Hard Real-Time Operating System, The Maruti Project. Part 1.

Science.gov (United States)

1997-01-01

REAL - TIME OPERATING SYSTEM , THE MARUTI PROJECT Part 1 of 2 Ashok K. Agrawala Satish K. Tripathi Department of Computer Science University of Maryland...Hard Real - Time Operating System , The Maruti Project DASG-60-92-C-0055 5b. Program Element # 62301E 6. Author(s) 5c. Project # DRPB Ashok K. Agrawala...SdSA94), a real - time operating system developed at the I3nversity of Maryland, and conducted extensive experiments under various task

Mechanical properties of Al-Cu alloy-SiC composites

Science.gov (United States)

Anggara, B. S.; Handoko, E.; Soegijono, B.

2014-09-01

The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

Mechanical properties of Al-Cu alloy-SiC composites

Energy Technology Data Exchange (ETDEWEB)

Anggara, B. S., E-mail: anggorobs1960@yahoo.com [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, Indonesia 13220 and PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia); Handoko, E. [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, 13220 (Indonesia); Soegijono, B. [PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia)

2014-09-25

The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

Formation and characterization of Al–Ti–Nb alloys by electron-beam surface alloying

Energy Technology Data Exchange (ETDEWEB)

Valkov, S., E-mail: stsvalkov@gmail.com [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Petrov, P. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Lazarova, R. [Institute of Metal Science, Equipment and Technologies with Hydro and Aerodynamics Center, Bulgarian Academy of Science, 67 Shipchenski Prohod blvd., 1574 Sofia (Bulgaria); Bezdushnyi, R. [Department of Solid State Physics and Microelectronics, Faculty of Physics, Sofia University “St. Kliment Ohridsky”, 1164 Sofia (Bulgaria); Dechev, D. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria)

2016-12-15

Highlights: • Al–Ti–Nb surface alloys have been successfully obtained by electron-beam surface alloying technology. • The alloys consist of (Ti,Nb)Al{sub 3} fractions, distributed in the biphasic structure of (Ti,Nb)Al{sub 3} particles dispersed in α-Al. • The alloying speed does not affect the lattice parameters of (Ti,Nb)Al{sub 3} and, does not form additional stresses, strains etc. • It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. • The measured hardness of (Ti,Nb)Al{sub 3} compound reaches 775 HV[kg/cm{sup 2}] which is much greater than the values of NbAl{sub 3}. - Abstract: The combination of attractive mechanical properties, light weight and resistance to corrosion makes Ti-Al based alloys applicable in many industrial branches, like aircraft and automotive industries etc. It is known that the incorporation of Nb improves the high temperature performance and mechanical properties. In the present study on Al substrate Ti and Nb layers were deposited by DC (Direct Current) magnetron sputtering, followed by electron-beam alloying with scanning electron beam. It was chosen two speeds of the specimen motion during the alloying process: V{sub 1} = 0.5 cm/s and V{sub 2} = 1 cm/s. The alloying process was realized in circular sweep mode in order to maintain the melt pool further. The obtained results demonstrate a formation of (Ti,Nb)Al{sub 3} fractions randomly distributed in biphasic structure of intermetallic (Ti,Nb)Al{sub 3} particles, dispersed in α-Al solid solution. The evaluated (Ti,Nb)Al{sub 3} lattice parameters are independent of the speed of the specimen motion and therefore the alloying speed does not affect the lattice parameters and thus, does not form additional residual stresses, strains etc. It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. The metallographic analyses demonstrate a

Study of Tool Wear Mechanisms and Mathematical Modeling of Flank Wear During Machining of Ti Alloy (Ti6Al4V)

Science.gov (United States)

Chetan; Narasimhulu, A.; Ghosh, S.; Rao, P. V.

2015-07-01

Machinability of titanium is poor due to its low thermal conductivity and high chemical affinity. Lower thermal conductivity of titanium alloy is undesirable on the part of cutting tool causing extensive tool wear. The main task of this work is to predict the various wear mechanisms involved during machining of Ti alloy (Ti6Al4V) and to formulate an analytical mathematical tool wear model for the same. It has been found from various experiments that adhesive and diffusion wear are the dominating wear during machining of Ti alloy with PVD coated tungsten carbide tool. It is also clear from the experiments that the tool wear increases with the increase in cutting parameters like speed, feed and depth of cut. The wear model was validated by carrying out dry machining of Ti alloy at suitable cutting conditions. It has been found that the wear model is able to predict the flank wear suitably under gentle cutting conditions.

Alloy Microstructure Dictates Corrosion Modes in THA Modular Junctions.

Science.gov (United States)

Pourzal, Robin; Hall, Deborah J; Ehrich, Jonas; McCarthy, Stephanie M; Mathew, Mathew T; Jacobs, Joshua J; Urban, Robert M

2017-12-01

Adverse local tissue reactions (ALTRs) triggered by corrosion products from modular taper junctions are a known cause of premature THA failure. CoCrMo devices are of particular concern because cobalt ions and chromium-orthophosphates were shown to be linked to ALTRs, even in metal-on-polyethylene THAs. The most common categories of CoCrMo alloy are cast and wrought alloy, which exhibit fundamental microstructural differences in terms of grain size and hard phases. The impact of implant alloy microstructure on the occurring modes of corrosion and subsequent metal ion release is not well understood. The purpose of this study was to determine whether (1) the microstructure of cast CoCrMo alloy varies broadly between manufacturers and can dictate specific corrosion modes; and whether (2) the microstructure of wrought CoCrMo alloy is more consistent between manufacturers and has low implications on the alloy's corrosion behavior. The alloy microstructure of four femoral-stem and three femoral-head designs from four manufacturers was metallographically and electrochemically characterized. Three stem designs were made from cast alloy; all three head designs and one stem design were made from wrought alloy. Alloy samples were sectioned from retrieved components and then polished and etched to visualize grain structure and hard phases such as carbides (eg, M 23 C 6 ) or intermetallic phases (eg, σ phase). Potentiodynamic polarization (PDP) tests were conducted to determine the corrosion potential (E corr ), corrosion current density (I corr ), and pitting potential (E pit ) for each alloy. Four devices were tested within each group, and each measurement was repeated three times to ensure repeatable results. Differences in PDP metrics between manufacturers and between alloys with different hard phase contents were compared using one-way analysis of variance and independent-sample t-tests. Microstructural features such as twin boundaries and slip bands as well as corrosion

HOW TO MAKE MAGNESIUM ALLOYS BE RESISTANT TO OPERATIONAL RISKS

Directory of Open Access Journals (Sweden)

N. M. Chigrinova

2016-01-01

Full Text Available The paper studies regularities and mechanisms of structure and phase formation in the surface layers of magnesium alloys when they are processed by method of micro-arc oxidation [MAO]. It has been determined that the same specific features of structure formation, namely: existence of a thin dense inner sublayer and a thicker outer sublayer with developed porosity are common for all types of coatings on the surface of magnesium and aluminum alloys. Such structural state of a protective coating can not be considered as a guaranteed protection against operational impacts, taking into account the fields of their primary application that is aviation construction, automotive construction, instrumentation, building construction, etc. The paper has analyzed the effect of alkaline electrolytes with varying chemical composition due to additions of sodium fluoride or potassium on the structure and properties of these alloys as well as on the level of basic performance characteristics of the layers formed in such electrolytes. On the basis of the analysis a conclusion has been made that it is possible to extend their life-span under operational conditions. It has been revealed that the existing techniques and methods for process control of MAO aluminum and magnesium alloys, particularly processing modes and technological equipment capacity determine a nature of structure formation and changes in a phase composition of the formed coatings.

Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

Science.gov (United States)

Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

2016-04-01

Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

Experimental Study on Dissimilar Friction Stir welding of Aluminium Alloys (5083-H111 and 6082-T6) to investigate the mechanical properties

Science.gov (United States)

Kumar, H. M. Anil; Venkata Ramana, V.; Pawar, Mayur

2018-03-01

Friction stir welding is an innovative technology in the joining realm of metals and alloys. This technique is highly economical and suitable especially for non ferrous alloys compared to ferrous alloys. It finds many applications in various fields of aeronautics, automobile, ship building industries etc. The paper presents the comparative results of mechanical properties such as tensile strength, microstructure, macro structure and hardness on the similar and dissimilar aluminum alloys AA5083-H111 and AA6082-T6 under certain selected variables - constant tool rotational speed, its tilt angle, welding speed using friction stir welding process. It is observed from the experimental results that joint efficiency of dissimilar aluminium alloys is higher than the similar aluminum alloys.

Stress corrosion cracking growth rate of TT alloy 690 and its weld joint in simulated PWR primary water

International Nuclear Information System (INIS)

Yonezawa, T.

2015-01-01

Recently, some researchers reported that the SCC growth rate (SCCGR) of cold worked thermally treated (TT) Alloy 690 was significantly different in heat by heat. But, author has hypothesized that these high SCCGRs in cold worked TT Alloy 690 could be due to the metallurgical characteristics of these heats. In order to confirm this hypothesis, this study has been started in the author's laboratory, and the following 4 new evidences were obtained. First, microcracks of carbides and voids were observed in eutectic M 23 C 6 GB carbides (primary carbides) for cold rolled laboratory heat after as cast or lightly forged condition or for chemical composition simulated Bettis'TT Alloy 690 heat, after cold rolling, before SCC test. However, microcracks in primary carbides along grain boundaries and voids were rarely detected in the cold rolled commercial heat of TT Alloy 690 used for CRDM penetrations. Secondly, the SCCGR observed in TT Alloy 690 was different in each hot working process and each heat. Comparing the SCCGRs for all heats of cold worked TT Alloy 690, the SCCGR decreased with increasing of Vickers hardness. However, in same heats of cold worked TT Alloy 690, the SCCGR increased with increasing of Vickers hardness. Thirdly, the SCCGR in cold rolled TT Alloy 690 should be integrated by the effect of hardness or cold working ratio and by the effect of existing ratio of primary M23C6 carbides with cracks and Voids due to chemical composition and the fabrication process of TT Alloy 690. Fourthly, it is argued that the high SCCGRs in highly cold rolled TT Alloy 690 are not representative of the practical situation with TT Alloy 690 in service for CRDM adapter nozzles etc. The high SCCGR of highly cold rolled TT Alloy 690 is not thought to be an accurate tool in predicting the possibility of cracking of TT Alloy 690 for CRDM adapter nozzles. (author)

Cognitive ergonomics of operational tools

International Nuclear Information System (INIS)

Luedeke, A.

2012-01-01

Control systems have become increasingly more powerful over the past decades. The availability of high data throughput and sophisticated graphical interactions has opened a variety of new possibilities. But has this helped to provide intuitive, easy to use applications to simplify the operation of modern large scale accelerator facilities? We will discuss what makes an application useful to operation and what is necessary to make a tool easy to use. We will show that even the implementation of a small number of simple application design rules can help to create ergonomic operational tools. The author is convinced that such tools do indeed help to achieve higher beam availability and better beam performance at all accelerator facilities. (author)

A new, bright and hard aluminum surface produced by anodization

Science.gov (United States)

Hou, Fengyan; Hu, Bo; Tay, See Leng; Wang, Yuxin; Xiong, Chao; Gao, Wei

2017-07-01

Anodized aluminum (Al) and Al alloys have a wide range of applications. However, certain anodized finishings have relatively low hardness, dull appearance and/or poor corrosion resistance, which limited their applications. In this research, Al was first electropolished in a phosphoric acid-based solution, then anodized in a sulfuric acid-based solution under controlled processing parameters. The anodized specimen was then sealed by two-step sealing method. A systematic study including microstructure, surface morphology, hardness and corrosion resistance of these anodized films has been conducted. Results show that the hardness of this new anodized film was increased by a factor of 10 compared with the pure Al metal. Salt spray corrosion testing also demonstrated the greatly improved corrosion resistance. Unlike the traditional hard anodized Al which presents a dull-colored surface, this newly developed anodized Al alloy possesses a very bright and shiny surface with good hardness and corrosion resistance.

Properties of boride-added powder metallurgy magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi [Department of Mechanical Engineering, Tokyo City University 1-28-1 Tamazutsumi, Setagaya, Tokyo 158-8557 (Japan)], E-mail: ktakagi@tcu.ac.jp

2009-06-01

Magnesium alloys with metallic borides, magnesium diboride (MgB{sub 2}) or aluminum diboride (AlB{sub 2}), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB{sub 2} exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB{sub 2}, did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg{sub 17}Al{sub 12}, formed in the alloy with AlB{sub 2}, which was consistent with its higher hardness.

Experimental investigation of various surface integrity aspects in hard turning of AISI 4340 alloy steel with coated and uncoated cermet

Science.gov (United States)

Das, Anshuman; Patel, S. K.; Sateesh Kumar, Ch.; Biswal, B. B.

2018-03-01

The newer technological developments are exerting immense pressure on domain of production. These fabrication industries are busy finding solutions to reduce the costs of cutting materials, enhance the machined parts quality and testing different materials, which can be made versatile for cutting materials, which are difficult for machining. High-speed machining has been the domain of paramount importance for mechanical engineering. In this study, the variation of surface integrity parameters of hardened AISI 4340 alloy steel was analyzed. The surface integrity parameters like surface roughness, micro hardness, machined surface morphology and white layer of hardened AISI 4340 alloy steel were compared using coated and uncoated cermet inserts under dry cutting condition. From the results, it was deduced that coated insert outperformed uncoated one in terms of different surface integrity characteristics.

Ionization beam profile monitor for operation under hard environmental conditions

International Nuclear Information System (INIS)

Teterev, Yu.G.; Kaminski, G.; Phi Thanh Huong; Kaminski, G.; Kozik, E.

2010-01-01

The design and the performance of the Ionization Beam Profile Monitor (IBPM) operating on the residual gas ionization principle are described. The main advantage of the constructed device is the non-contact measuring method. Operating under hard environmental conditions it delivers the information about the primary beam position, profile and intensity in 'on-line' regime. It was found out that the device is capable to operate in vacuum in the range of 10 -6 /10 -3 mbar without the loss of the resolution power at the beam current as low as a few nA. The IBPM is prospective for beam profile monitoring due to long time. Emergency situations do not lead to decrease of its operability.

The paint-bake response of three Al-Mg-Zn alloys

International Nuclear Information System (INIS)

Balderach, Dustin C.; Hamilton, Jennifer A.; Leung, Emma; Cristina Tejeda, M.; Qiao Jun; Taleff, Eric M.

2003-01-01

The aging behaviors of three Al-Mg-Zn alloys have been investigated under conditions similar to the paint-bake cycle currently used in automotive manufacturing. The three alloys contain Mg in atomic concentrations from one to two times those of Zn. Natural aging at 25 deg. C after solutionizing is found to produce a linear increase in hardness with logarithmic time for times of up to 1 year. Hardnesses in naturally and artificially aged conditions are found to increase with Mg content. Artificial aging at 175 deg. C for 30 min, which simulates the automotive paint-bake cycle, produces increases in hardness of 15-36% over the solution-treated conditions. Peak hardness from artificial aging at 175 deg. C is produced in all alloys after approximately 8 h. Natural aging for 10 days prior to artificial aging at 175 deg. C does not produce significant changes in hardness compared with artificial aging alone. Natural aging for 1 year after simulated paint-bake aging increases hardnesses by 41-78% over those after simulated paint-bake aging alone. The precipitation strengthening mechanism in these alloys is consistent with η' formation. Increases in hardness and strength with increasing Mg content are consistent with increased solid-solution strengthening, which is retained even after artificial aging

Prediction of hardness of the Zn-Al-Cu alloys of agreement by composition in weight; Prediccion de la dureza de la aleacion Zn-Al-Cu de acuerdo a su composicion en peso

Energy Technology Data Exchange (ETDEWEB)

Villegas-Cardenas, Jose David; Camarillo-Villegas, Alejandra; Juanico-Loran, Antonio [Universidad Politecnica del Valle de Mexico, Tultitlan, Estado de Mexico (Mexico)]. E-mails: jdvc76@yahoo.com.mx; v_c_a_77@hotmail.com; ajuanico@yahoo.com.mx; Espinosa-Rojas, Raul [Universidad Autonoma Metropolitana, Unidad Azcapotzalco (Mexico)]. E-mail: rer21@hotmail.com; Camacho-Olguin, Carlos [Universidad Politecnica del Valle de Mexico, Tultitlan, Estado de Mexico (Mexico)]. E-mail: ccamacho@upvm.edu.mx

2013-07-15

Ten alloys Zn-Al-Cu were developed in two parts, in agreement to two zones presented in the isopleth diagrams (Villas et al., 1995). The percentage of Cu and Al was systematically varied. Subsequently, hardness measurements were performed. These measurements allowed establishing two equations that predict the hardness with an error lower than 5%. With these equations, it is possible to obtain alloys that replace Al base alloys by a Zn base alloy, having the same hardness. This implicates also the elimination of the volumetric change in the presence of e phase. [Spanish] Se desarrollaron diez aleaciones Zn-Al-Cu divididas en dos partes, de acuerdo a dos zonas presentadas en los diagramas isopleticos de Hans (Villas et al., 1995). Se incremento el porcentaje de Cu y Al paulatinamente. Posteriormente se desarrollaron pruebas de macrodureza y de ese analisis se obtuvieron dos ecuaciones que permiten pronosticar y disenar aleaciones de una dureza determinada de acuerdo a su porcentaje en peso de cada elemento, con un error menor que 5%. Como se demuestra en este trabajo, con estas ecuaciones es posible desarrollar aleaciones sustitutas base aluminio por una aleacion base zinc o viceversa, teniendo la misma dureza para cada tipo de aleacion y eliminando el problema del cambio volumetrico debido a la presencia de la fase e.

Development of wear-resistant coatings for cobalt-base alloys

International Nuclear Information System (INIS)

Cockeram, B.V.

1999-01-01

The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified

Effects of aging temperature on electrical conductivity and hardness of Cu-3 at. pct Ti alloy aged in a hydrogen atmosphere

KAUST Repository

Semboshi, S.

2011-08-01

To improve the balance of the electrical conductivity and mechanical strength for dilute Cu-Ti alloys by aging in a hydrogen atmosphere, the influence of aging temperature ranging from 673 K to 773 K (400 °C to 500 °C) on the properties of Cu-3 at. pct Ti alloy was studied. The Vickers hardness increases steadily with aging time and starts to fall at 3 hours at 773 K (500 °C), 10 hours at 723 K (450 °C), or over 620 hours at 673 K (400 °C), which is the same as the case of conventional aging in vacuum. The maximum hardness increases from 220 to 236 with the decrease of aging temperature, which is slightly lower than aging at the same temperature in vacuum. The electrical conductivity at the maximum hardness also increases from 18 to 32 pct of pure copper with the decrease of the temperature, which is enhanced by a factor of 1.3 to 1.5 in comparison to aging in vacuum. Thus, aging at 673 K (400 °C) in a hydrogen atmosphere renders fairly good balance of strength and conductivity, although it takes nearly a month to achieve. The microstructural changes during aging were examined by transmission electron microscopy (TEM) and atom-probe tomography (APT), it was confirmed that precipitation of the Cu4Ti phase occurs first and then particles of TiH2 form as the third phase, thereby efficiently removing the Ti solutes in the matrix.

Phosphorus containing sintered alloys (review)

International Nuclear Information System (INIS)

Muchnik, S.V.

1984-01-01

Phosphorus additives are considered for their effect on the properties of sintered alloys of different applications: structural, antifriction, friction, magnetic, hard, superhard, heavy etc. Data are presented on compositions and properties of phosphorus-containing materials produced by the powder metallurgy method. Phosphorus is shown to be an effective activator of sintering in some cases. When its concentration in the material is optimal it imparts the material such properties as strength, viscosity, hardness, wear resistance. Problems concerning powder metallurgy of amorphous phosphorus-containing alloys are reported

INFLUENCE OF ANNEALING ON HARDNESS OF Cr-Mn-Ni CAST IRONS

Directory of Open Access Journals (Sweden)

V. V. Netrebko

2015-01-01

Full Text Available The necessary level of material’s hardness is determined by the exploitation conditions and presence of technological operations during manufacturing of articles. Mechanical edge cutting machining of wear resistant materials is impeded because of their high hardness. It is recommended to apply annealing in order to decrease hardness and improve machinability. The purpose of the work consisted in obtaining of regression dependences of cast iron’s macrohardness on its chemical content after annealing at 730 °С. With the use of mathematical experimental design the regression dependences of cast iron’s macrohardness and structural components’ microhardness on С, Cr, Mn, Ni content have been established. The minimal hardness of 27,6 HRC after annealing at 730 °С is obtained in the cast iron containing: 3,9% С; 11,4% Cr; 0,6% Mn; 0,2% Ni. The maximal hardness of 70,4 HRC is obtained when the content is as follows: 1,1% С; 25,6% Cr; 5,4% Mn; 3,0% Ni. Annealing at 730 °С decreases the cast irons’ hardness containing the minimal amount of Cr, Mn and Ni. Annealing at 730 °С is recommended for cast irons alloyed by Mn and Ni for increasing of hardness.

Modelling and analysis of tool wear and surface roughness in hard turning of AISI D2 steel using response surface methodology

Directory of Open Access Journals (Sweden)

M. Junaid Mir

2018-01-01

Full Text Available The present work deals with some machinability studies on tool wear and surface roughness, in finish hard turning of AISI D2 steel using PCBN, Mixed ceramic and coated carbide inserts. The machining experiments are conducted based on the response surface methodology (RSM. Combined effects of three cutting parameters viz., cutting speed, cutting time and tool hardness on the two performance outputs (i.e. VB and Ra, are explored employing the analysis of variance (ANOVA.The relationship(s between input variables and the response parameters are determined using a quadratic regression model. The results show that the tool wear was influenced principally by the cutting time and in the second level by the cutting tool hardness. On the other hand, cutting time was the dominant factor affecting workpiece surface roughness followed by cutting speed. Finally, the multiple response optimizations of tool wear and surface roughness were carried out using the desirability function approach (DFA.

Study on microstructure and properties of Mg-alloy surface alloying layer fabricated by EPC

Directory of Open Access Journals (Sweden)

Chen Dongfeng

2010-02-01

Full Text Available AZ91D surface alloying was investigated through evaporative pattern casting (EPC technology. Aluminum powder (0.074 to 0.104 mm was used as the alloying element in the experiment. An alloying coating with excellent properties was fabricated, which mainly consisted of adhesive, co-solvent, suspending agent and other ingredients according to desired proportion. Mg-alloy melt was poured under certain temperature and the degree of negative pressure. The microstructure of the surface layer was examined by means of scanning electron microscopy. It has been found that a large volume fraction of network new phases were formed on the Mg-alloy surface, the thickness of the alloying surface layer increased with the alloying coating increasing from 0.3 mm to 0.5 mm, and the microstructure became compact. Energy dispersive X-ray (EDX analysis was used to determine the chemical composition of the new phases. It showed that the new phases mainly consist of β-Mg17Al12, in addition to a small quantity of inter-metallic compounds and oxides. A micro-hardness test and a corrosion experiment to simulate the effect of sea water were performed. The result indicated that the highest micro-hardness of the surface reaches three times that of the matrix. The corrosion rate of alloying samples declines to about a fifth of that of the as-cast AZ91D specimen.

Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

Energy Technology Data Exchange (ETDEWEB)

Lazarus, L.J.

2001-12-10

Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

Study of surface integrity AISI 4140 as result of hard, dry and high speed machining using CBN

Science.gov (United States)

Ginting, B.; Sembiring, R. W.; Manurung, N.

2017-09-01

The concept of hard, dry and high speed machining can be combined, to produce high productivity, with lower production costs in manufacturing industry. Hard lathe process can be a solution to reduce production time. In lathe hard alloy steels reported problems relating to the integrity of such surface roughness, residual stress, the white layer and the surface integrity. AISI 4140 material is used for high reliable hydraulic system components. This material includes in cold work tool steel. Consideration election is because this material is able to be hardened up to 55 HRC. In this research, the experimental design using CCD model fit with three factors, each factor is composed of two levels, and six central point, experiments were conducted with 1 replications. The experimental design research using CCD model fit.

Contact Behavior of Composite CrTiSiN Coated Dies in Compressing of Mg Alloy Sheets under High Pressure

Directory of Open Access Journals (Sweden)

T.S. Yang

2018-01-01

Full Text Available Hard coatings have been adopted in cutting and forming applications for nearly two decades. The major purpose of using hard coatings is to reduce the friction coefficient between contact surfaces, to increase strength, toughness and anti-wear performance of working tools and molds, and then to obtain a smooth work surface and an increase in service life of tools and molds. In this report, we deposited a composite CrTiSiN hard coating, and a traditional single-layered TiAlN coating as a reference. Then, the coatings were comparatively studied by a series of tests. A field emission SEM was used to characterize the microstructure. Hardness was measured using a nano-indentation tester. Adhesion of coatings was evaluated using a Rockwell C hardness indentation tester. A pin-on-disk wear tester with WC balls as sliding counterparts was used to determine the wear properties. A self-designed compression and friction tester, by combining a Universal Testing Machine and a wear tester, was used to evaluate the contact behavior of composite CrTiSiN coated dies in compressing of Mg alloy sheets under high pressure. The results indicated that the hardness of composite CrTiSiN coating was lower than that of the TiAlN coating. However, the CrTiSiN coating showed better anti-wear performance. The CrTiSiN coated dies achieved smooth surfaces on the Mg alloy sheet in the compressing test and lower friction coefficient in the friction test, as compared with the TiAlN coating.

Contact Behavior of Composite CrTiSiN Coated Dies in Compressing of Mg Alloy Sheets under High Pressure.

Science.gov (United States)

Yang, T S; Yao, S H; Chang, Y Y; Deng, J H

2018-01-08

Hard coatings have been adopted in cutting and forming applications for nearly two decades. The major purpose of using hard coatings is to reduce the friction coefficient between contact surfaces, to increase strength, toughness and anti-wear performance of working tools and molds, and then to obtain a smooth work surface and an increase in service life of tools and molds. In this report, we deposited a composite CrTiSiN hard coating, and a traditional single-layered TiAlN coating as a reference. Then, the coatings were comparatively studied by a series of tests. A field emission SEM was used to characterize the microstructure. Hardness was measured using a nano-indentation tester. Adhesion of coatings was evaluated using a Rockwell C hardness indentation tester. A pin-on-disk wear tester with WC balls as sliding counterparts was used to determine the wear properties. A self-designed compression and friction tester, by combining a Universal Testing Machine and a wear tester, was used to evaluate the contact behavior of composite CrTiSiN coated dies in compressing of Mg alloy sheets under high pressure. The results indicated that the hardness of composite CrTiSiN coating was lower than that of the TiAlN coating. However, the CrTiSiN coating showed better anti-wear performance. The CrTiSiN coated dies achieved smooth surfaces on the Mg alloy sheet in the compressing test and lower friction coefficient in the friction test, as compared with the TiAlN coating.

Powder Metallurgy Processing of a WxTaTiVCr High-Entropy Alloy and Its Derivative Alloys for Fusion Material Applications.

Science.gov (United States)

Waseem, Owais Ahmed; Ryu, Ho Jin

2017-05-16

The W x TaTiVCr high-entropy alloy with 32at.% of tungsten (W) and its derivative alloys with 42 to 90at.% of W with in-situ TiC were prepared via the mixing of elemental W, Ta, Ti, V and Cr powders followed by spark plasma sintering for the development of reduced-activation alloys for fusion plasma-facing materials. Characterization of the sintered samples revealed a BCC lattice and a multi-phase structure. The selected-area diffraction patterns confirmed the formation of TiC in the high-entropy alloy and its derivative alloys. It revealed the development of C15 (cubic) Laves phases as well in alloys with 71 to 90at.% W. A mechanical examination of the samples revealed a more than twofold improvement in the hardness and strength due to solid-solution strengthening and dispersion strengthening. This study explored the potential of powder metallurgy processing for the fabrication of a high-entropy alloy and other derived compositions with enhanced hardness and strength.

Study On Nanohardness Of Phases Occurring In ZnAl22Cu3 And ZnAl40Cu3 Alloys

Directory of Open Access Journals (Sweden)

Michalik R.

2015-06-01

Full Text Available Zn-Al alloys are mainly used due to their high tribological and damping properties. A very important issue is determination of the hardness of the phases present in the Zn-Al-Cu alloys. Unfortunately, in literature there is lack of studies on the hardness of the phases present in the alloys Zn-Al-Cu. The aim of this research was to determine the hardness of the phases present in the ZnAl22Cu3Si and ZnAl40Cu3Si alloys. The scope of the research included examination of the structure, chemical composition of selected micro-regions and hardness of phases present in the examined alloys. The research carried out has shown, that CuZn4 phase is characterized by a similar hardness as the hardness of the interdendritic areas. The phases present in the structure of ZnAl40Cu3 and ZnAl22Cu3 alloys after soaking at the temperature of 185 °C are characterized by lower hardness than the phase present in the structure of the as-cast alloys.

Hard electronics; Hard electronics

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

Hard material technologies were surveyed to establish the hard electronic technology which offers superior characteristics under hard operational or environmental conditions as compared with conventional Si devices. The following technologies were separately surveyed: (1) The device and integration technologies of wide gap hard semiconductors such as SiC, diamond and nitride, (2) The technology of hard semiconductor devices for vacuum micro- electronics technology, and (3) The technology of hard new material devices for oxides. The formation technology of oxide thin films made remarkable progress after discovery of oxide superconductor materials, resulting in development of an atomic layer growth method and mist deposition method. This leading research is expected to solve such issues difficult to be easily realized by current Si technology as high-power, high-frequency and low-loss devices in power electronics, high temperature-proof and radiation-proof devices in ultimate electronics, and high-speed and dense- integrated devices in information electronics. 432 refs., 136 figs., 15 tabs.

Hard facings used in welded joints. Industrial applications

International Nuclear Information System (INIS)

Delair, J.

1998-01-01

In this article, two industrial application cases of special hard facings used in offshore and nuclear fabrications are described into details. These hard facings concern more particularly 1)the heterogeneous joints of a martensitic steel on an ordinary carbon steel 2)the homogeneous joints of a high resistive low alloy carbon steel. (O.M.)

Mongoose: Creation of a Rad-Hard MIPS R3000

Science.gov (United States)

Lincoln, Dan; Smith, Brian

1993-01-01

This paper describes the development of a 32 Bit, full MIPS R3000 code-compatible Rad-Hard CPU, code named Mongoose. Mongoose progressed from contract award, through the design cycle, to operational silicon in 12 months to meet a space mission for NASA. The goal was the creation of a fully static device capable of operation to the maximum Mil-883 derated speed, worst-case post-rad exposure with full operational integrity. This included consideration of features for functional enhancements relating to mission compatibility and removal of commercial practices not supported by Rad-Hard technology. 'Mongoose' developed from an evolution of LSI Logic's MIPS-I embedded processor, LR33000, code named Cobra, to its Rad-Hard 'equivalent', Mongoose. The term 'equivalent' is used to infer that the core of the processor is functionally identical, allowing the same use and optimizations of the MIPS-I Instruction Set software tool suite for compilation, software program trace, etc. This activity was started in September of 1991 under a contract from NASA-Goddard Space Flight Center (GSFC)-Flight Data Systems. The approach affected a teaming of NASA-GSFC for program development, LSI Logic for system and ASIC design coupled with the Rad-Hard process technology, and Harris (GASD) for Rad-Hard microprocessor design expertise. The program culminated with the generation of Rad-Hard Mongoose prototypes one year later.

Influence of Cast Iron Structure on the Glassmold Equipment Operational Defects

Directory of Open Access Journals (Sweden)

I. O. Leushin

2015-01-01

Full Text Available The growing demand for glass packaging contributes to the increase in production capacity of glass-container plants. Their equipment (cast iron glass-forming sets operates in continuous mode under complex cyclic thermal loads, which lead to the formation of operational defects on the working surfaces of details: graphite falling, cracks, oxidation, etc. Particular influence on the formation of these defects renders the microstructure of the material at the time of installation of details on the line.The article identifies the causes for formation of operational defects, formulates the ways to remedy them and prevent their occurrence.The authors studied details made from grey cast iron with flake and spherical forms of graphite. It is found that in the process of exploitation of the material is greatly reducing its hardness, strength, resistance to oxidation through of graphitization processes, chemical interaction of glass and iron, shock loads working edges. It is proved that the choice of initial microstructure of cast iron (the metal base, the graphite form, the presence of structural-free cementite exercises a determining influence on the durability of the mold tooling. The article proposes differential (layered arrangement of the graphite phase of cast iron in the alloy matrix (ferrite. This arrangement of high-carbon phase can simultaneously increase the thermal and oxidation resistance of the material. The formation of a layered structure of iron is produced by the intensification of the processes of alloying, modifying and directional freezing the melt.These data can be used to select the material of details by manufacturers glass-molds tooling.

Analysis of Minimum Quantity Lubrication (MQL for Different Coating Tools during Turning of TC11 Titanium Alloy

Directory of Open Access Journals (Sweden)

Sheng Qin

2016-09-01

Full Text Available The tool coating and cooling strategy are two key factors when machining difficult-to-cut materials such as titanium alloy. In this paper, diamond coating was deposited on a commercial carbide insert as an attempt to increase the machinability of TC11 alloy during the turning process. An uncoated carbide insert and a commercial Al2O3/TiAlN-coated tool were also tested as a comparison. Furthermore, MQL was applied to improve the cutting condition. Cutting performances were analyzed by cutting force, cutting temperate and surface roughness measurements. Tool wears and tool lives were evaluated to find a good matchup between the tool coating and cooling strategy. According to the results, using MQL can slightly reduce the cutting force. By applying MQL, cutting temperatures and tool wears were reduced by a great amount. Besides, MQL can affect the tool wear mechanism and tool failure modes. The tool life of an Al2O3/TiAlN-coated tool can be prolonged by 88.4% under the MQL condition. Diamond-coated tools can obtain a good surface finish when cutting parameters and lubrication strategies are properly chosen.

Nickel-base alloy overlay weld with improved ultrasonic flaw detection by magnetic stirring welding

International Nuclear Information System (INIS)

Takashi, Hirano; Kenji, Hirano; Masayuki, Watando; Takahiro, Arakawa; Minoru, Maeda

2001-01-01

Ultrasonic flaw detection is more difficult in Nickel-base alloy welds containing dendrites owing to the decrease ultrasonic transmissibility they cause. The present paper discusses application of magnetic stirring welding as a means for reducing dendrite growth with consequent improvement in ultrasonic transmissibility. Single pass and multi-pass welding tests were conducted to determine optimal welding conditions. By PT and macro observation subsequent to welding was carried out, optimal operation conditions were clarified. Overlay welding tests and UT clearly indicated ultrasonic beam transmissibility in overlay welds to be improved and detection capacity to be greater through application of magnetic stirring welding. Optimal operation conditions were determined based on examination of temper bead effects in the heat affected zone of low alloy steel by application of magnetic stirring welding to the butt welded joints between low alloy and stainless steel. Hardness in this zone of low alloy steel after the fourth layer was less than 350 HV. (author)

Development of Combinatorial Methods for Alloy Design and Optimization

International Nuclear Information System (INIS)

Pharr, George M.; George, Easo P.; Santella, Michael L

2005-01-01

The primary goal of this research was to develop a comprehensive methodology for designing and optimizing metallic alloys by combinatorial principles. Because conventional techniques for alloy preparation are unavoidably restrictive in the range of alloy composition that can be examined, combinatorial methods promise to significantly reduce the time, energy, and expense needed for alloy design. Combinatorial methods can be developed not only to optimize existing alloys, but to explore and develop new ones as well. The scientific approach involved fabricating an alloy specimen with a continuous distribution of binary and ternary alloy compositions across its surface--an ''alloy library''--and then using spatially resolved probing techniques to characterize its structure, composition, and relevant properties. The three specific objectives of the project were: (1) to devise means by which simple test specimens with a library of alloy compositions spanning the range interest can be produced; (2) to assess how well the properties of the combinatorial specimen reproduce those of the conventionally processed alloys; and (3) to devise screening tools which can be used to rapidly assess the important properties of the alloys. As proof of principle, the methodology was applied to the Fe-Ni-Cr ternary alloy system that constitutes many commercially important materials such as stainless steels and the H-series and C-series heat and corrosion resistant casting alloys. Three different techniques were developed for making alloy libraries: (1) vapor deposition of discrete thin films on an appropriate substrate and then alloying them together by solid-state diffusion; (2) co-deposition of the alloying elements from three separate magnetron sputtering sources onto an inert substrate; and (3) localized melting of thin films with a focused electron-beam welding system. Each of the techniques was found to have its own advantages and disadvantages. A new and very powerful technique for

Optimization of Micro-Alloying Elements for Mechanical Properties in Normalized Cast Steel Using Taguchi Technique

Directory of Open Access Journals (Sweden)

Chokkalingam B.

2017-06-01

Full Text Available In this study, Taguchi method is used to find out the effect of micro alloying elements like vanadium, niobium and titanium on the hardness and tensile strength of the normalized cast steel. Based on this method, plan of experiments were made by using orthogonal arrays to acquire the data on hardness and tensile strength. The signal to noise ratio and analysis of variance (ANOVA are used to investigate the effect of these micro alloying elements on these two mechanical properties of the micro alloyed normalized cast steel. The results indicated that in the micro alloyed normalized cast steel both these properties increases when compared to non-micro-alloyed normalized cast steel. The effect of niobium addition was found to be significantly higher to obtain higher hardness and tensile strength when compared to other micro alloying elements. The maximum hardness of 200HV and the maximum tensile strength of 780 N/mm2 were obtained in 0.05%Nb addition micro alloyed normalized cast steel. Micro-alloyed with niobium normalized cast steel have the finest and uniform microstructure and fine pearlite colonies distributed uniformly in the ferrite. The optimum condition to obtain higher hardness and tensile strength were determined. The results were verified with experiments.

Age hardening in mechanically alloyed Al-Mg-Li-C-O

Energy Technology Data Exchange (ETDEWEB)

Papazian, J.M. (Corporate Research Center, Grumman Corporation, Bethpage, NY (USA)); Gilman, P. (Allied-Signal Inc., Morristown, NJ (USA))

1990-05-01

The age-hardening behavior of a series of mechanically alloyed Al-Mg-Li-C-O alloys containing 3.0-4.0 wt.% Mg and 1.3-1.75 wt.% Li was studied using hardness tests, differential scanning calorimetry (DSC) and transmission electron microscopy. The hardness tests showed an increased hardness after 100degC aging in all the alloys containing at least 1.5 at.% Li. Likewise, the calorimetry results showed the presence of pronounced precipitate dissolution peaks in these same alloys after 100degC aging. The volume fraction of precipitates formed (as measured by the dissolution enthalpies of the DSC peaks) increased systematically with increasing solute content. Transmission electron microscopy after 100 and 190degC aging showed images and diffraction spots similar to those of {delta}' (Al{sub 3}Li). Comparison of the DSC results with results from binary Al-Li and Al-Mg alloys indicated that the precipitates formed in the Al-Mg-Li-C-O alloys were similar to those formed in binary Al-Li alloys, and that the primary role of the magnesium was to lower the solid solubility of lithium. (orig.).

Effects of silicon on mechanical properties of AM60 magnesium alloy

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Hu Yong

2012-08-01

Full Text Available Silicon was added to improve the tensile, wear and creep behaviors of AM60 magnesium alloy in this study. The investigation has been undertaken by means of universal testing machine, HBE-3000A Brinell hardness tester, M-2000 friction-wear machine, DMA-Q800 creep machine, optical microscopy (OM and scanning electron microscopy (SEM. The results indicate that the Chinese script type Mg2Si particles are formed by adding Si into the AM60 magnesium alloy. The ultimate tensile strength and hardness of the AM60 magnesium alloy increases with the Si addition, and the ultimate tensile strength and hardness of the AM60+1.0wt.%Si alloy are increased by 12% and 19.8%, respectively in comparison with that of the AM60 magnesium alloy. The wear property and the high temperature creep property of the AM60 magnesium alloy are also improved with Si addition. The wear mechanisms of the AM60 and AM60+1.0wt.%Si alloys are adhesive wear and abrasion wear, respectively. While, the elongation of the AM60 magnesium alloy decreases with the addition of Si. The optimum Si addition content is 1.0wt.%.

Effect of alloying Mo on mechanical strength and corrosion resistance of Zr-1% Sn-1% Nb-1% Fe alloy

International Nuclear Information System (INIS)

Sugondo

2011-01-01

It had been done research on Zr-1%Sn-1%Nb-1%Fe-(x)%Mo alloy. The ingot was prepared by means of electrical electrode technique. The chemical analysis was identified by XRF, the metallography examination was perform by an optical microscope, the hardness test was done by Vickers microhardness, and the corrosion test was done in autoclave. The objective of this research were making Zr-1%Sn-1%Nb-1%Fe-(x)%Mo alloy with Mo concentration; comparing effect of Mo concentration to metal characteristics of Zr-1%Sn-1%Nb-1%Fe which covered microstructure; composition homogeneity, mechanical strength; and corrosion resistance in steam, and determining the optimal Mo concentration in Zr-1%Sn-1%Nb-1%Fe-(x)% Mo alloy for nuclear fuel cladding which had corrosion resistance and high hardness. The results were as follow: The alloying Mo refined grains at concentration in between 0,1%-0,3% and the concentration more than that could coarsened grains. The hardness of the Zr-1%Sn-1%Nb-1%Fe-(x)%Mo alloy was controlled either by the flaw or the dislocation, the intersection of the harder alloying element, the solid solution of the alloying element and the second phase formation of ZrMo 2 . The corrosion rate of the Zr-1%Sn-1%Nb-1%Fe-(x)%Mo alloy was controlled by the second phase of ZrMo 2 . The 0.3% Mo concentration in Zr-1%Sn-1%Nb-1%Fe-(x)%Mo alloy was the best for second phase formation. The Mo concentration in between 0,3-0,5% in Zr-1%Sn-1%Nb-1%Fe-(x)%Mo alloy was good for the second phase formation and the solid solution. (author)

Influence of Temperature on AA6014 Alloy Tribological Behaviour in Stamping Operations

International Nuclear Information System (INIS)

Sgarabotto, F.; Ghiotti, A.; Bruschi, S.

2011-01-01

The evaluation of the tribological characteristics at the metal blank-tool interface during sheet metal working operations is usually carried out by accurately reproducing the mechanical and kinematical parameters occurring during the real process. The high rate production characterizing the industrial processes can induce significant temperature increase in both the blank and the dies during deformation. With respect to this aspect, among the other process conditions, an accurate tribological characterization should take into account the influence of the temperature variations at the blank and the dies. In the present paper, a novel apparatus to investigate the tribological conditions during sheet metal working processes is presented. In addition to the control of mechanical (i.e. normal pressure) and kinematic parameters (i.e. sliding speed, sliding length), the developed testing machine permits to reproduce the thermal fields and monitor the thermal conditions of the sheet and tool materials. Experiments were carried out on aluminium alloy sheets between 20 deg. and 200thinsp; deg. C by using both coated and uncoated dies. It is proved that the temperature influences the tribological behaviour, especially when coated dies are utilized.

Microstructural, mechanical characterisation and fractography of As-cast Ti-Al alloy

International Nuclear Information System (INIS)

Hamzah, E.; Ong, W.R.; Tamin, M.N.

2007-01-01

The effect of alloying element, namely chromium (Cr) on the microstructures, mechanical characterization and fracture surface of gamma titanium aluminide (Ti Al) has been studied. Micro-hardness and fatigue crack growth tests were performed on as-cast samples with composition of Ti-48at%Al and Ti-48%Al-2at%Cr. Prior to the micro-hardness tests; samples were metallurgically prepared for microstructural and structural analysis using optical microscope and scanning electron microscope. Field emission scanning electron microscope (FESEM) technique was employed to investigate the fracture surface of sample after fatigue crack growth test. Micro-hardness tests results showed increasing hardness value of Ti-48Al alloys when chromium is added. Both titanium aluminide alloys exhibited a nearly lamellae microstructure. However, finer laths of plates in lamellar structure have been observed in Ti-48at%Al-2at%Cr. FESEM micrograph of surface fracture indicates a mixed mode of failure for both alloys. (author)

Resilient and Corrosion-Proof Rolling Element Bearings Made from Superelastic Ni-Ti Alloys for Aerospace Mechanism Applications

Science.gov (United States)

DellaCorte, Christopher; Noebe, Ronald D.; Stanford, Malcolm; Padula, Santo A.

2011-01-01

Mechanical components (bearings, gears, mechanisms) typically utilize hard materials to minimize wear and attain long life. In such components, heavily loaded contact points (e.g., meshing gear teeth, bearing ball-raceway contacts) experience high contact stresses. The combination of high hardness, heavy loads and high elastic modulus often leads to damaging contact stress. In addition, mechanical component materials, such as tool steel or silicon nitride exhibit limited recoverable strain (typically less than 1 percent). These material attributes can lead to Brinell damage (e.g., denting) particularly during transient overload events such as shock impacts that occur during the launching of space vehicles or the landing of aircraft. In this paper, a superelastic alloy, 60NiTi, is considered for rolling element bearing applications. A series of Rockwell and Brinell hardness, compressive strength, fatigue and tribology tests are conducted and reported. The combination of high hardness, moderate elastic modulus, large recoverable strain, low density, and intrinsic corrosion immunity provide a path to bearings largely impervious to shock load damage. It is anticipated that bearings and components made from alloys with such attributes can alleviate many problems encountered in advanced aerospace applications.

Effect of tool rotational speed on force generation, microstructure and mechanical properties of friction stir welded Al–Mg–Cr–Mn (AA 5052-O) alloy

International Nuclear Information System (INIS)

Moshwan, Raza; Yusof, Farazila; Hassan, M.A.; Rahmat, S.M.

2015-01-01

Highlights: • 3 mm thick AA 5052-O alloy plates were successfully joined by FSW process. • The joint was produced at 1000 rpm yielded a maximum tensile strength of 132 MPa. • The dissolution of β-Mg 2 Al 3 intermetallic phases of FSWed joints were reported. • Different axial forces acted on welding tool during welding were investigated. - Abstract: Friction stir welding (FSW) between 3 mm thick AA 5052-O aluminum alloy plates was investigated in the present study. Different welded specimens were produced by employing a constant tool traverse speed of 120 mm/min and by varying rotating speeds from 800 to 3000 rpm. The welded joints were characterized by its appearances, microstructural and mechanical properties at room temperature. The measurement of different forces acted on the tool during the FSW of AA 5052-O plates provided a significant insight to determine the quality of the welded joints. From the appearances of the welded joints it was evident that, except the tool rotational speed of 3000 rpm all other rotational speeds produced sound welded joints with smooth surface. The joint produced at 1000 rpm yielded a maximum tensile strength of 132 MPa which was 74% of the base material strength. Field emission scanning electron microscopy (FESEM) and energy dispersive spectroscopy (EDS) analyses on the stir zone suggested that, β-Mg 2 Al 3 intermetallic phases of the base material were mechanically fractured, smeared and mixed to different geometries due to tool stirring. The dissolution and redistribution of β-Mg 2 Al 3 second phase particles in the stir zone had a considerable effect on the reduction of the tensile strength of the welded joints. The reduction in hardness at the nugget zone (NZ) of the welded joints under different tool rotational speeds could be attributed to the dislocation of Mg-rich phases and segregation of Mg solute atoms at grain boundaries, which drew solute Mg atoms away from the α-aluminum matrix

Cr-Ni ALLOY ELECTRODEPOSITION AND COMPARISON WITH CONVENTIONAL PURE Cr COATING TECHNIQUE

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M. Moniruzzaman

2012-12-01

Full Text Available Cr coating is widely used as the outer surface of precision parts due to its attractive appearance and superior corrosion resistance properties. It is obtained by electrodeposition via a conventional bath with hexavalent Cr ions. This manufacturing technique has many drawbacks, such as very low efficiency and high operating temperature and it is hazardous to health. In this work, we studied a Cr-Ni alloy deposition technique and compared the alloy coating properties to those with conventional Cr coating. Sequential two-step alloy electrodeposition was also compared. We took varying concentrations of Cr, Ni and complexing agents for the electrodeposition of Cr-Ni alloy and sequential Cr-Ni alloy coating on mild steel. Operating parameters, i.e. current density and temperature, were varied to examine their effects on the coating properties. The coatings thus obtained were characterized by visual observation, corrosion test, microhardness measurement, morphology and chemical analysis. The Cr-Ni alloy coating was found to be more corrosion resistant in 5% NaCl solution and harder than the pure Cr coating obtained by conventional electrodeposition. Toxic gas was produced in a much lower extent in the alloy coating than the conventional Cr coating technique. Again, the two-step Cr-Ni alloy coating was found better in terms of corrosion resistance as well as hardness compared to the Cr-Ni alloy coating. The process was also found to be much more environmentally friendly.

Evolution of the microstructure and hardness of a rapidly solidified/melt-spun AZ91 alloy upon aging at different temperatures

International Nuclear Information System (INIS)

Wang Baishu; Liu Yongbing; An Jian; Li Rongguang; Su Zhenguo; Su Guihua; Lu You; Cao Zhanyi

2009-01-01

The effect of aging at different temperatures on a rapidly solidified/melt-spun AZ91 alloy has been investigated in depth. The microstructures of as-spun and aged ribbons with a thickness of approximately 60 μm were characterized using X-ray diffraction, transmission electron microscopy and laser optical microscopy; microhardness measurements were also conducted. It was found that the commercial AZ91 alloy undergoes a cellular/dendritic transition during melt-spinning at a speed of 34 m/s. A strengthening effect due to aging was observed: a maximum hardness of 110 HV/0.05 and an age-hardenability of 50% were obtained when the ribbon was aged at 200 deg. C for 20 min. The β-Mg 17 Al 12 phase exhibits net and dispersion types of distribution during precipitation. The dispersion of precipitates in dendritic grains or cells is the main source of strengthening

Precipitation hardening of cast Zr-containing A356 aluminium alloy

International Nuclear Information System (INIS)

Baradarani, B.; Raiszadeh, R.

2011-01-01

The effect of small additions of zirconium on the hardness, grain size, precipitate type and size of cast A356 aluminium alloy was investigated. The cast alloys were solution treated and then artificially aged for different periods of time. Hardness tests and scanning electron microscope (SEM), energy dispersive X-ray (EDX) and X-ray diffraction (XRD) studies were carried out on the as-cast, as-solutionised and age-hardened specimens. Incoherent, coarse Al 3 Zr particles formed in the microstructure during the solidification of the alloy and caused grain refinement in the as-cast structure. These particles dissolved and reprecipitated as smaller-size particles during the solution treatment, causing the hardness of the alloy to remain constant at high temperatures for long periods of time due to the slow diffusion of Zr in the α-Al.

Beta Ti-45Nb and Ti-50Nb alloys produced by powder metallurgy for aerospace application

Energy Technology Data Exchange (ETDEWEB)

Martins, G.V.; Trava-Airoldi, V.J.; Machado, J.P.B., E-mail: givmartins@yahoo.com.br, E-mail: vladimir@las.inpe.br, E-mail: joaopaulo@las.inpe.br [Instituto Nacional de Pesquisas Espaciais (INPE), Sao Jose dos Campos, SP (Brazil); Silva, C.R.M., E-mail: cosmeroberto@gmail.com [Universidade de Brasilia (UnB), Brasilia, DF (Brazil); Nunes, C.A., E-mail: cnunes@demar.eel.usp.br [Universidade de Sao Paulo (EEL/USP), Lorena, SP (Brazil). Polo Urbo Industrial; Borges Junior, L.A., E-mail: borges.jr@itelefonica.com.br [Centro Universitario de Volta Redond (UNIFOA), Volta Redonda, RJ (Brazil)

2009-07-01

Beta titanium alloys parts are used on advanced aerospace systems because of their high strength to weight ratio and excellent corrosion resistance. Production of powder metallurgy titanium alloys components may lead to a substantial reduction in the cost, compared to those produced by conventional cast and wrought processes, because additional working operations and material waste can be avoided. In this work, beta Ti-45Nb and Ti- 50Nb were produced by the blended elemental technique, followed by uniaxial and cold isostatic pressing with subsequent densification by sintering. Sintered samples were characterized for phase composition by XRD, microstructure by SEM, hardness by Vickers indentation, specific mass by the Archimedes method and elastic modulus by resonance ultrasound. The sintered samples presented only the beta phase, higher hardness and lower elastic modulus when compared to Ti6Al4V alloy and experimental specific mass value near theoretical specific mass. These characteristics are adequate for application on several aerospace parts. (author)

Beta Ti-45Nb and Ti-50Nb alloys produced by powder metallurgy for aerospace application

International Nuclear Information System (INIS)

Martins, G.V.; Trava-Airoldi, V.J.; Machado, J.P.B.; Silva, C.R.M.; Nunes, C.A.

2009-01-01

Beta titanium alloys parts are used on advanced aerospace systems because of their high strength to weight ratio and excellent corrosion resistance. Production of powder metallurgy titanium alloys components may lead to a substantial reduction in the cost, compared to those produced by conventional cast and wrought processes, because additional working operations and material waste can be avoided. In this work, beta Ti-45Nb and Ti- 50Nb were produced by the blended elemental technique, followed by uniaxial and cold isostatic pressing with subsequent densification by sintering. Sintered samples were characterized for phase composition by XRD, microstructure by SEM, hardness by Vickers indentation, specific mass by the Archimedes method and elastic modulus by resonance ultrasound. The sintered samples presented only the beta phase, higher hardness and lower elastic modulus when compared to Ti6Al4V alloy and experimental specific mass value near theoretical specific mass. These characteristics are adequate for application on several aerospace parts. (author)

Influence of dislocations in solid-phase crystal lattices on structure and properties of an WC-9Co alloy

International Nuclear Information System (INIS)

Grewe, H.

1976-01-01

After theoretical considerations about evaluation of degree of dislocation concentration in crystal lattices two tungsten-carbide-powders are characterized by chemical reaction behaviour. The hard metal grades produced from the two carbide powders are tested by material and tool life investigation. The tungsten carbide powder with lower level of dislocation-concentration leads to a hardmetall-alloy with an equal microstructure and with favourable properties, especially with a good toughness and with an interesting tool life. (orig.) [de

Nanoindentation of Electropolished FeCrAl Alloy Welds

Energy Technology Data Exchange (ETDEWEB)

Weaver, Jordan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mara, Nathan Allan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-02-13

The present report summarizes Berkovich nanoindentation modulus and hardness measurements on two candidate FeCrAl alloys (C35M and C37M) on as-received (AR) and welded samples. In addition, spherical nanoindentation stress-strain measurements were performed on individual grains to provide further information and demonstrate the applicability of these protocols to mechanically characterizing welds in FeCrAl alloys. The indentation results are compared against the reported tensile properties for these alloys to provide relationships between nanoindentation and tensile tests and insight into weldsoftening for these FeCrAl alloys. Hardness measurements revealed weld-softening for both alloys in good agreement with tensile test results. C35M showed a larger reduction in hardness at the weld center from the AR material compared to C37M; this is also consistent with tensile tests. In general, nanohardness was shown to be a good predictor of tensile yield strength and ultimate tensile stress for FeCrAl alloys. Spherical nanoindentation measurements revealed that the fusion zone (FZ) + heat affected zone (HAZ) has a very low defect density typical of well-annealed metals as indicated by the frequent pop-in events. Spherical nanoindentation yield strength, Berkovich hardness, and tensile yield strength measurements on the welded material all show that the C37M welded material has a higher strength than C35M welded material. From the comparison of nanoindentation and tensile tests, EBSD microstructure analysis, and information on the processing history, it can be deduced that the primary driver for weld-softening is a change in the defect structure at the grain-scale between the AR and welded material. These measurements serve as baseline data for utilizing nanoindentation for studying the effects of radiation damage on these alloys.

Microstructural evolution of Ti-10Nb and Ti-15Nb alloys produced by the blended elemental technique

International Nuclear Information System (INIS)

Martins, G.V.; Souza, J.V.C.; Machado, J.P.B.; Silva, C.R.M.; Henriques, V.A.R.

2009-01-01

Alfa/beta titanium alloys have been intensely used for aerospace and biomedical applications. Production of powder metallurgy titanium alloys components may lead to a reduction in the cost of parts, compared to those produced by conventional cast and wrought (ingot metallurgy) processes, because additional working operations (machining, turning, milling, etc.) and material waste can be avoided. In this work, samples of Ti- 10, 15Nb (weight%) alloys were obtained by the blended elemental technique using hydride-de hydride (HDH) powders as raw material, followed by uniaxial and cold isostatic pressing with subsequent densification by sintering carried out in the range 900-1500 deg C. These alloys were characterized by X-ray diffractometry for phase composition, scanning electron microscopy for microstructure, Vickers indentation for hardness, Archimedes method for specific mass and resonance ultrasound device for elastic modulus. For the samples sintered at 1500 deg C it was identified α and β phases. It was observed the influence of the sintering temperatures on the final microstructure. With increasing sintering temperature, microstructure homogenization of the alloy takes place and at 1500 deg C this process is complete. The same behavior is observed for densification. Comparing to the Ti6Al4V alloy properties, these alloys hardness (sintered at 1500 deg C) are near and elastic modulus are 18% less. (author)

High strength tungsten heavy alloys with molybdenum additions

International Nuclear Information System (INIS)

Bose, A.; Sims, D.M.; German, R.M.

1987-01-01

Tungsten heavy alloys are candidates for numerous applications based on the unique combination of high density, high strength, and high ductility coupled with excellent machinability. Though there has been considerable research on heavy alloys, the primary focus has been on the ductility. These alloys are well suited for ballistic uses due to their high densities and it is expected that for superior ballistic performance, a high hardness, high strength and moderate ductility alloy would be ideal. The major goal of this investigation was to obtain heavy alloys with hardness greater than HRA 72. It is evident from the phase diagrams that molybdenum, which goes into solution in tungsten, nickel and iron, could act as a potential strengthening addition. With this in view, tungsten heavy alloys with molybdenum additions were fabricated from mixed elemental powders. A baseline composition of 90W-7Ni-3Fe was chosen to its good elongation and moderate strength. The molybdenum additions were made by replacing the tungsten. Compared to the baseline properties with no molybdenum addition, the strength and hardness showed a continuous increase with molybdenum addition. The ductility of the alloy continued to decrease with increasing molybdenum content, but even with 16% wt. % molybdenum of the elongation was still around 6%. An interesting facet of these alloying additions is the grain refinement that is brought about by adding to molybdenum to the system. The grain refinement is related to the lower solubility of tunbsten in the matrix due to partial displacement by molybdenum

Tool Wear and Formation Mechanism of White Layer When Hard Milling H13 Steel under Different Cooling/Lubrication Conditions

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Song Zhang

2014-04-01

Full Text Available The present work aims at revealing the formation mechanism of white layer and understanding the effects of tool wear and cooling/lubrication condition on white layer when hard milling H13 steel with coated cutting tools. Hard milling experiments were carried out, and tool wear and its effect on formation of white layer were investigated. Compared to dry cutting condition, CMQL (cryogenic minimum quantity lubrication technique can obviously reduce tool wear and prolong tool life owing to its good cooling and lubrication properties. The optical images of the subsurface materials indicate that the formation of white layer is related to tool wear; moreover, the thickness of white layer increases with the increase of tool wear. SEM (scanning electron microscope images and XRD (X-ray diffraction analysis confirm that the formation of white layer is mainly due to the mechanical effect rather than the thermal effect. It also proves that white layer is partly decreased or can be totally eliminated by optimizing process parameters under CMQL cutting condition. CMQL technique has the potential to be used for achieving prolonged tool life and enhanced surface integrity.

Analysis of mechanism of carbide tool wear and control by wear process

Directory of Open Access Journals (Sweden)

Pham Hoang Trung

2017-01-01

Full Text Available The analysis of physic-mechanical and thermal physic properties of hard alloys depending on their chemical composition is conducted. The correlation of cutting properties and regularities of carbide tool wear with cutting conditions and thermal physic properties of tool material are disclosed. Significant influence on the tool wear of not only mechanical, but, in the first place, thermal physic properties of tool and structural materials is established by the researches of Russian scientists, because in the range of industrial used cutting speeds the cause of tool wear are diffusion processes. The directions of intensity decreasing of tool wear by determining rational processing conditions, the choice of tool materials and wear-resistant coating on tool surface are defined.

Study on Recrystallization of Cold-worked and β-quenched zirconium alloys

International Nuclear Information System (INIS)

Goo, J. S.; Hong, S. I.; Kim, H. S.; Jeong, Y. H.

1998-01-01

The observation of microstructure and the hardness test of Zr-Sn binary and Zircaloy-4 alloys were performed to investigate the recrystallization of cold-worked and β-quenched Zr alloys. All specimens were heat-treated in vacuum condition at various temperatures. From the observation of microstructures of cold-worked and β-quenched Zr alloys, the cold-worked specimens were shown to keep the cold-worked micro- structure as annealing temperature increased up to 500 deg C and the recrystallization was completed at between 550 deg C and 700 deg C. Meanwhile, the recrystallization of β-quenched Zr alloys was started at about 700 deg C. In all specimens of cold-worked and β-quenched Zr alloys, the hardness value tended to be consistent with microstructure. Although the cold-worked and the β-quenched specimens had an equal initial hardness value, the recrystallization behavior was indicated to be different from each other, which means that recrystallization mechanism is different from each other

Remote tool development for nuclear dismantling operations

International Nuclear Information System (INIS)

Craig, G.; Ferlay, J.C.; Ieracitano, F.

2003-01-01

Remote tool systems to undertake nuclear dismantling operations require careful design and development not only to perform their given duty but to perform it safely within the constraints imposed by harsh environmental conditions. Framatome ANP NUCLEAR SERVICES has for a long time developed and qualified equipment to undertake specific maintenance operations of nuclear reactors. The tool development methodology from this activity has since been adapted to resolve some very challenging reactor dismantling operations which are demonstrated in this paper. Each nuclear decommissioning project is a unique case, technical characterisation data is generally incomplete. The development of the dismantling methodology and associated equipment is by and large an iterative process combining design and simulation with feasibility and validation testing. The first stage of the development process involves feasibility testing of industrial tools and examining adaptations necessary to control and deploy the tool remotely with respect to the chosen methodology and environmental constraints. This results in a prototype tool and deployment system to validate the basic process. The second stage involves detailed design which integrates any remaining technical and environmental constraints. At the end of this stage, tools and deployment systems, operators and operating procedures are qualified on full scale mock ups. (authors)

Development of multilayer coatings for forming dies and tools of aluminium alloy from liquid state

International Nuclear Information System (INIS)

Torres, E; Ugues, D; Brytan, Z; Perucca, M

2009-01-01

In this work, a nanocomposite (Cr,Al) x N 1-x /Si 3 N 4 coating system was deposited on H11 hot work tool steel, using the Lateral Arc Rotating Cathodes (LARC (registered) ) deposition system and modulating the chemical composition of the chromium and aluminium-silicon content. Structural characterizations were performed using scanning electron microscopy, equipped with energy dispersive spectroscopy probe, and applying x-ray diffraction, for the evaluation of phase constitution and crystallite size. In addition to the structural features, the coatings' resistance to cyclic immersions in molten aluminium alloy was evaluated. The deposited CrAlSiN coatings exhibited an fcc-Cr 1-x Al x N type structure with different aluminium contents, which directly influence hardness and wear and fatigue resistance in cyclic immersion tests. The main failure modes that occurred on the coatings' surface were soldering and thermal fatigue cracks mainly in the form of heat checks. The aluminium rich coatings were able to withstand about 15 000 cycles, whereas the decrease in the aluminium content in the coatings results in a decrease in the resistance to the immersion in molten aluminium bath. It is worthwhile to note that uncoated H11, subjected to similar testing conditions, withstood at maximum 5000 cycles.

Production of hard hydrophilic Ni-B coatings on hydrophobic Ni-Ti and Ti-6Al-4V alloys by electroless deposition

Energy Technology Data Exchange (ETDEWEB)

Buelbuel, Ferhat; Karabudak, Filiz; Yesildal, Ruhi [Ataturk Univ., Erzurum (Turkey). Mechanical Engineering Dept.

2017-07-01

This paper is mainly focused on the wetting state of liquid droplets on Ni-Ti and Ti-6Al-4V hierarchical structured hydrophobic surfaces in micro/nanoscale. Electroless Ni-B deposition as a surface coating treatment has recently drawn considerable attention of researchers owing to remarkable advantages when compared with other techniques such as low price, conformal ability to coat substrates, good bath stability and relatively easier plating process control. The Ni-Ti and Ti-6Al-4V substrates were plated by electroless Ni-B plating process. The coated films were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), hardness testing and static contact angle measurement. Results obtained from the analyses show that electroless Ni-B deposition may improve the hardness and wettability of the Ni-Ti and Ti-6Al-4V alloy surfaces.

Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

Energy Technology Data Exchange (ETDEWEB)

R. P. Martukanitz and S. Babu

2007-05-03

Laser surfacing in the form of cladding, alloying, and modifications are gaining widespread use because of its ability to provide high deposition rates, low thermal distortion, and refined microstructure due to high solidification rates. Because of these advantages, laser surface alloying is considered a prime candidate for producing ultra-hard coatings through the establishment or in situ formation of composite structures. Therefore, a program was conducted by the Applied Research Laboratory, Pennsylvania State University and Oak Ridge National Laboratory to develop the scientific and engineering basis for performing laser-based surface modifications involving the addition of hard particles, such as carbides, borides, and nitrides, within a metallic matrix for improved wear, fatigue, creep, and corrosion resistance. This has involved the development of advanced laser processing and simulation techniques, along with the refinement and application of these techniques for predicting and selecting materials and processing parameters for the creation of new surfaces having improved properties over current coating technologies. This program has also resulted in the formulation of process and material simulation tools capable of examining the potential for the formation and retention of composite coatings and deposits produced using laser processing techniques, as well as positive laboratory demonstrations in producing these coatings. In conjunction with the process simulation techniques, the application of computational thermodynamic and kinetic models to design laser surface alloying materials was demonstrated and resulted in a vast improvement in the formulation of materials used for producing composite coatings. The methodology was used to identify materials and to selectively modify microstructures for increasing hardness of deposits produced by the laser surface alloying process. Computational thermodynamic calculations indicated that it was possible to induce the

Microstructural study and wear behavior of ductile iron surface alloyed by Inconel 617

International Nuclear Information System (INIS)

Arabi Jeshvaghani, R.; Jaberzadeh, M.; Zohdi, H.; Shamanian, M.

2014-01-01

Highlights: • The Ni-base alloy was deposited on the surface of ductile iron by TIG welding process. • Microstructure of alloyed layer consisted of carbides embedded in Ni-rich dendrite. • Hardness and wear resistance of coated sample greatly improved. • The formation of oxide layer and delamination were dominant mechanisms of wear. - Abstract: In this research, microstructure and wear behavior of Ni-based alloy is discussed in detail. Using tungsten inert gas welding process, coating of nearly 1–2 mm thickness was deposited on ductile iron. Optical and scanning electron microscopy, as well as X-ray diffraction analysis and electron probe microanalysis were used to characterize the microstructure of the surface alloyed layer. Micro-hardness and wear resistance of the alloyed layer was also studied. Results showed that the microstructure of the alloyed layer consisted of M 23 C 6 carbides embedded in Ni-rich solid solution dendrites. The partial melted zone (PMZ) had eutectic ledeburit plus martensite microstructure, while the heat affected zone (HAZ) had only a martensite structure. It was also noticed that hardness and wear resistance of the alloyed layer was considerably higher than that of the substrate. Improvement of wear resistance is attributed to the solution strengthening effect of alloying elements and also the presence of hard carbides such as M 23 C 6 . Based on worn surface analysis, the dominant wear mechanisms of alloyed layer were found to be oxidation and delamination

Nanostructured Al–Zn–Mg–Cu–Zr alloy prepared by mechanical alloying followed by hot pressing

International Nuclear Information System (INIS)

Azimi, Amin; Shokuhfar, Ali; Zolriasatein, Ashkan

2014-01-01

Nanostructured Al–7.8 wt% Zn–2.6 wt% Mg–2 wt% Cu–0.1 wt% Zr alloy was mechanically alloyed (MA) from elemental powders and consolidated by hot press technique. The effect of the milling time and hot pressing process on microstructure was investigated by means of X-ray diffraction measurements (XRD) and analytical and scanning electron microscopy (SEM). Furthermore mechanical properties of samples with different MA time as well as pure aluminum were investigated by microhardness and compression tests. The results show that an Al–Zn–Mg–Cu–Zr homogenous supersaturated solid solution with a crystallite size of 27 nm was obtained after 40 h of milling time. Microstructure refinement and morphological changes of powders from flake to spherical shape were observed by increasing milling time. Phase and microstructural characterization of high density bulk nanostructured samples revealed that increasing milling time up to 40 h leads to formation of MgZn 2 precipitation in the alloy matrix. With increasing milling time, density of the samples and crystalline size decrease. Significant enhancement of hardness and compressive strength is observed in the aluminum alloy by increasing milling time up to 40 h which is much higher than pure aluminum. Crystallite size refinement in pure aluminum samples from micro- to nanoscales resulted in 107% and 100% improvement in compressive strength and hardness, respectively. Furthermore the compressive strength and hardness of Al–Zn–Mg–Cu–Zr alloy nanostructured samples increased to 179% and 172%, respectively, compared to nanostructured pure Al, which was produced as reference specimen. 40 h of MA was the optimum case for preparing such an Al alloy and more milling up to 50 h led to deterioration of mechanical properties

Effect of Mo concentration and aging time on the magnetic and mechanical hardness of Fe-xMo-5Ni-0.05C alloys (x = 5, 8, 11 and 15 wt. (%

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Mauro Carlos Lopes Souza

2009-01-01

Full Text Available Changes to the microestructure during thermal aging treatment at 610 ºC in Fe-xMo-5Ni-0.05C alloys were studied for different aging times with different Mo concentrations. The heat treatment at 610 ºC induces carbide precipitation into the metallic matrix near Fe2Mo phase. The X-ray diffraction studies revealed a more intense precipitation of α-FeMo, Fe3Mo, R(Fe63Mo37 phases and MoC, Fe2MoC carbides for the alloys containing 15 and 11% Mo, respectively. This work shows that hardness and coercive force changes are function of the molybdenum content and aging time variation. Vickers hardness and coercive force both increase with the increase of molybdenum content and reach maximum values at 4 and 1h of aging, respectively.

Alloying behavior of iron, gold and silver in AlCoCrCuNi-based equimolar high-entropy alloys

International Nuclear Information System (INIS)

Hsu, U.S.; Hung, U.D.; Yeh, J.W.; Chen, S.K.; Huang, Y.S.; Yang, C.C.

2007-01-01

High-entropy alloys are newly developed alloys that are composed, by definition, of at least five principal elements with concentrations in the range of 5-35 at.%. Therefore, the alloying behavior of any given principal element is significantly affected by all the other principal elements present. In order to elucidate this further, the influence of iron, silver and gold addition on the microstructure and hardness of AlCoCrCuNi-based equimolar alloys has been examined. The as-cast AlCoCrCuNi base alloy is found to have a dendritic structure, of which only solid solution FCC and BCC phases can be observed. The BCC dendrite has a chemical composition close to that of the nominal alloy, with a deficiency in copper however, which is found to segregate and form a FCC Cu-rich interdendrite. The microstructure of the iron containing alloys is similar to that of the base alloy. It is found that both of these aforementioned alloys have hardnesses of about 420 HV, which is equated to their similar microstructures. The as-cast ingot forms two layers of distinct composition with the addition of silver. These layers, which are gold and silver in color, are determined to have a hypoeutectic Ag-Cu composition and a multielement mixture of the other principal elements, respectively. This indicates the chemical incompatibility of silver with the other principal elements. The hardnesses of the gold (104 HV) and silver layers (451 HV) are the lowest and highest of the alloy systems studied. This is attributed to the hypoeutectic Ag-Cu composition of the former and the reduced copper content of the latter. Only multielement mixtures, i.e. without copper segregation, form in the gold containing alloy. Thus, it may be said that gold acts as a 'mixing agent' between copper and the other elements. Although several of the atom pairs in the gold containing alloy have positive enthalpies, thermodynamic considerations show that the high entropy contribution is sufficient to counterbalance

Effect of Tip Shape of Frictional Stir Burnishing Tool on Processed Layer’s Hardness, Residual Stress and Surface Roughness

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Yoshimasa Takada

2018-01-01

Full Text Available Friction stir burnishing (FSB is a surface-enhancement method used after machining, without the need for an additional device. The FSB process is applied on a machine that uses rotation tools (e.g., machining center or multi-tasking machine. Therefore, the FSB process can be applied immediately after the cutting process using the same machine tool. Here, we apply the FSB to the shaft materials of 0.45% C steel using a multi-tasking machine. In the FSB process, the burnishing tool rotates at a high-revolution speed. The thin surface layer is rubbed and stirred as the temperature is increased and decreased. With the FSB process, high hardness or compressive residual stress can be obtained on the surface layer. However, when we applied the FSB process using a 3 mm diameter sphere tip shape tool, the surface roughness increased substantially (Ra = 20 µm. We therefore used four types of tip shape tools to examine the effect of burnishing tool tip radius on surface roughness, hardness, residual stress in the FSB process. Results indicated that the surface roughness was lowest (Ra = 10 µm when the tip radius tool diameter was large (30 mm.

Strength and fracture of two-phase alloys: a comparison of two alloy systems

International Nuclear Information System (INIS)

Gurland, J.

1978-01-01

The functional roles of the hard and soft constituents in the deformation and fracture of two-phase alloys are discussed on the basis of two commercially important alloy systems, namely spheroidized carbon steels and cemented carbides, WC-Co. A modified rule of mixtures provides a structural approach to the yield and flow strength. Consideration of the fracture toughness is attempted by means of a phenomenological modelling of the fracture process on the microscale. While there are large differences in properties between the two alloys, the deformation and fracture processes show broad smilarities which are associated with the features of the interaction between constituents common to both alloys

Microstructures and properties of aluminum die casting alloys

Energy Technology Data Exchange (ETDEWEB)

M. M. Makhlouf; D. Apelian; L. Wang

1998-10-01

This document provides descriptions of the microstructure of different aluminum die casting alloys and to relate the various microstructures to the alloy chemistry. It relates the microstructures of the alloys to their main engineering properties such as ultimate tensile strength, yield strength, elongation, fatigue life, impact resistance, wear resistance, hardness, thermal conductivity and electrical conductivity. Finally, it serves as a reference source for aluminum die casting alloys.

Selection of boron based tribological hard coatings using multi-criteria decision making methods

International Nuclear Information System (INIS)

Çalışkan, Halil

2013-01-01

Highlights: • Boron based coating selection problem for cutting tools was solved. • EXPROM2, TOPSIS and VIKOR methods were used for ranking the alternative materials. • The best coatings for cutting tool were selected as TiBN and TiSiBN. • The ranking results are in good agreement with cutting test results in literature. - Abstract: Mechanical and tribological properties of hard coatings can be enhanced using boron as alloying element. Therefore, multicomponent nanostructured boron based hard coatings are deposited on cutting tools by different methods at different parameters. Different mechanical and tribological properties are obtained after deposition, and it is a difficult task to select the best coating material. In this paper, therefore, a systematic evaluation model was proposed to tackle the difficulty of the material selection with specific properties among a set of available alternatives. The alternatives consist of multicomponent nanostructured TiBN, TiCrBN, TiSiBN and TiAlSiBN coatings deposited by magnetron sputtering and ion implantation assisted magnetron sputtering at different parameters. The alternative coating materials were ranked by using three multi-criteria decision-making (MCDM) methods, i.e. EXPROM2 (preference ranking organization method for enrichment evaluation), TOPSIS (technique for order performance by similarity to ideal solution) and VIKOR (VIšekriterijumsko KOmpromisno Rangiranje), in order to determine the best coating material for cutting tools. Hardness (H), Young’s modulus (E), elastic recovery, friction coefficient, critical load, H/E and H 3 /E 2 ratios were considered as material selection criteria. In order to determine the importance weights of the evaluation criteria, a compromised weighting method, which composes of the analytic hierarchy process and Entropy methods, were used. The ranking results showed that TiBN and TiSiBN coatings deposited at given parameters are the best coatings for cutting tools

Laser shock processing on microstructure and hardness of polycrystalline cubic boron nitride tools with and without nanodiamond powders

International Nuclear Information System (INIS)

Melookaran, Roslyn; Melaibari, Ammar; Deng, Cheng; Molian, Pal

2012-01-01

Highlights: ► Laser shock waves hardened polycrystalline cubic boron nitride tools by up to 15%. ► Laser shock waves can build layer-by-layer of nanodiamond to form micro-diamond tools. ► Multiple laser shocks induce significant phase transitions in cBN and nanodiamond. -- Abstract: High amplitude, short duration shock waves created by a 1064 nm, 10 ns Q-switched Nd:YAG laser were used to increase the hardness as well as build successive layers of nanodiamond on sintered polycrystalline cubic boron nitride (PcBN) tools. Multiple scans of laser shocking were applied. Scanning electron microscopy, Raman spectroscopy, Tukon microhardness tester, and optical surface profilometer were used to evaluate the microstructure, phase change, Vicker’s microhardness and surface roughness. Results indicated that laser shock processing of plain PcBN changed the binder concentration, caused phase transition from cubic to hexagonal form, increased the hardness, and almost unaffected surface roughness. Laser shock wave sintering of nanodiamond powders on PcBN resulted in deagglomeration and layer-by-layer build-up of nanoparticles for a thickness of 30 μm inferring that a novel solid freeform technique designated as “shock wave induced freeform technique (SWIFT)” is being discovered for making micro-tools. Depending on the number of multiple laser shocks, the hardness of nanodiamond compact was lower or higher than that of PcBN. It is hypothesized that nanodiamond particles could serve as crack deflectors, increasing the fracture toughness of PcBN.

DETERMINATION OF POSSIBLE REASONS OF DEFECT FORMATION «MICROPITTING» IN HARD-ALLOY WIRE DRAWING INSTRUMENT IN WIRE DRAWING PROCESS

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T. P. Kurenkova

2011-01-01

Full Text Available It is determined that during operation a hard wear along with uniform attrition occurs in working canal of die because of welding of metal particles to the material of die, what results in formation of separate microholes, their enlargement and further defect creation of type “micropitting of hard alloy”.

Tribological coating of titanium alloys by laser processing

Science.gov (United States)

Pang, Wang

Titanium-based alloys have been used for aerospace materials for many years. Recently, these alloys are now being increasingly considered for automotive, industrial and consumer applications. Their excellent creep resistance, corrosion resistance and relative higher specific strength ratio are attractive for many applications. However, the main obstacle for the wide adoption of Ti alloys in various industries is their poor tribological properties. In slide wear, Ti deforms and adhesive wear readily occurs. Their poor tribological properties are mainly due to low hardness and absolute values of tensile and shear strength. Different surface modification techniques have been studied in order to improve the tribological characteristics of Ti alloys, i.e. PVD, nitrding, carburizing, boriding, plating etc. Coatings produced by these techniques have their own limitations such as thermal distortion and grain growth. A different approach is to introduce hard particles in the Ti alloy matrix to form a MMC coating, which has tailor-made hardness and wear resistance properties. Laser cladding or laser alloying techniques facilitate the fabrication of surface MMC on Ti alloys without thermal distortion to the substrate. In this project, the fabrication of hard and wear resistant layers of metal matrix composite on titanium alloys substrate by laser surface alloying was investigated. Powder mixtures of Mo and WC were used to form the MMC layer. By optimizing the processing parameters and pre-placed powder mixture compositions, surface MMC of different properties have been successfully fabricated on CP-Ti and Ti6A14V respectively. The structure and characteristics of the MMC surface were investigated by metallography, SEM, XRD, and E-DAX. It was found that the hardness of the laser alloyed Mo/WC MMC surface was 300% higher than that of the CP-Ti substrate Excellent metallurgical bonding with the MMC layer of the substrate has been achieved. The relative kinetic frictional tests

Microstructure and Service Properties of Copper Alloys

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Polok-Rubiniec M.

2016-09-01

Full Text Available This elaboration shows the effect of combined heat treatment and cold working on the structure and utility properties of alloyed copper. As the test material, alloyed copper CuTi4 was employed. The samples were subjected to treatment according to the following schema: 1st variant – supersaturation and ageing, 2nd variant – supersaturation, cold rolling and ageing. The paper presents the results of microstructure, hardness, and abrasion resistance. The analysis of the wipe profile geometry was realized using a Zeiss LSM 5 Exciter confocal microscope. Cold working of the supersaturated solid solution affects significantly its hardness but the cold plastic deformation causes deterioration of the wear resistance of the finally aged CuTi4 alloy.

Ejection Performance of Coated Core Pins Intended for Application on High Pressure Die Casting Tools for Aluminium Alloys Processing

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P. Terek

2017-09-01

Full Text Available In high pressure die casting (HPDC process of aluminium alloys cast alloy soldering severely damages tool surfaces. It hampers casting ejection, reduces the casting quality and decreases the overall production efficiency. Thin ceramic PVD (physical vapor deposition coatings applied on tool surfaces successfully reduce these effects. However, their performance is still not recognised for surfaces with various topographies. In this investigation, soldering tendency of Al-Si-Cu alloy toward EN X27CrMoV51 steel, plasma nitrided steel, CrN and TiAlN duplex PVD coatings is evaluated using ejection test. The coatings were prepared to a range of surface roughness and topographies. After the tests sample surfaces were analysed by different microscopy techniques and profilometry. It was found that the ejection performance is independent of the chemical composition of investigated materials. After the ejection, the cast alloy soldering layer was found on surfaces of all tested materials. This built-up layer formed by effects of mechanical soldering, without corrosion reactions. Coated samples displayed a pronounced dependence of ejection force on surface roughness and topography. By decreasing roughness, ejection force increased, which is a consequence of intensified adhesion effects. Presented findings are a novel information important for efficient application of PVD coatings intendent for protection of HPDC tools.

Evaluation and Comparison of the Effects of RRA, T73 and T6 Heat Treatments on Hardness, Tensile and Bending Strengths of 7075 Aluminum Alloy

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M. Assadi

2016-09-01

20 min and in the third stage aging process was repeated like T6 treatment. Evaluation of the microstructures and fractured surfaces were performed with optical microscopes (OM and scanning electron microscopes (SEM. Energy dispersive spectroscopy (EDS was used to study the chemical composition of precipitates. Hardness, tensile and bending strength were evaluated according to ASTM E384-11e1, ASTM B557-06 and DIN 50121 standards. RRA treatment increased tensile strength from 466 to 485 MPa and hardness from 110 to 165 Vickers. After T6 treatment, tensile strength increased from 466 to 505 MPa and hardness from 110 to 160 Vickers. In T73 process, the tensile strength remained almost constant (465 MPa but yield strength increased from 394 to 410 MPa and hardness decreased from 110 to 84 Vickers. The bending strength increased from 797 to 844, 920 and 1030 MPa in T73, RRA and T6 processes, respectively. By applying RRA process in optimized temperature and time, hardness, tensile and bending strengths of 7075 aluminum alloy were enhanced from 5 to 15% compared to that of T6 and T73 processes.

Magnesium alloy AZ63A reinforcement by alloying with gallium and using high-disperse ZrO2 particles

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J. Khokhlova

2016-12-01

Full Text Available The aim of this work was to obtain an experimental magnesium alloy by remelting standard AZ63A alloy with addition of gallium ligatures and ZrO2 particles. This allowed reinforcement of alloy and increase its hardness and Young's modulus. The chemical analysis of this alloy shows two types of structures which are evenly distributed in volume. Thus we can conclude that reinforcing effect is the result of formation of intermetallic phase Mg5-Ga2.

Effect of milling time on the structure, micro-hardness, and thermal behavior of amorphous/nanocrystalline TiNiCu shape memory alloys developed by mechanical alloying

International Nuclear Information System (INIS)

Alijani, Fatemeh; Amini, Rasool; Ghaffari, Mohammad; Alizadeh, Morteza; Okyay, Ali Kemal

2014-01-01

Highlights: • Potential to produce B1′ (thermal- and stress-induced) and B2 was established. • Martensitic transformation occurred without the formation of intermediate R-phase. • Formation of unwanted intermetallics during heating was hindered by milling. • During milling, microhardness was increased, then reduced, and afterward re-increased. • By milling evolution, thermal crystallization steps changed from 3 to 2. - Abstract: In the present paper, the effect of milling process on the chemical composition, structure, microhardness, and thermal behavior of Ti–41Ni–9Cu compounds developed by mechanical alloying was evaluated. The structural characteristic of the alloyed powders was evaluated by X-ray diffraction (XRD). The chemical composition homogeneity and the powder morphology and size were studied by scanning electron microscopy coupled with electron dispersive X-ray spectroscopy. Moreover, the Vickers micro-indentation hardness of the powders milled for different milling times was determined. Finally, the thermal behavior of the as-milled powders was studied by differential scanning calorimetery. According to the results, at the initial stages of milling (typically 0–12 h), the structure consisted of a Ni solid solution and amorphous phase, and by the milling evolution, nanocrystalline martensite (B19′) and austenite (B2) phases were initially formed from the initial materials and then from the amorphous phase. It was found that by the milling development, the composition uniformity is increased, the inter-layer thickness is reduced, and the powders microhardness is initially increased, then reduced, and afterward re-increased. It was also realized that the thermal behavior of the alloyed powders and the structure of heat treated samples is considerably affected by the milling time

Nanodispersed boriding of titanium alloy

International Nuclear Information System (INIS)

Kostyuk, K.O.; Kostyuk, V.O.

2015-01-01

The problem of improving the operational reliability of machines is becoming increasingly important due to the increased mechanical, thermal and other loads on the details. There are many surface hardening methods for machines parts which breakdown begins with surface corruption. The most promising methods are chemical-thermal treatment. The aim of this work is to study the impact of boriding on the structure and properties of titanium alloy. Materials and Methods: The material of this study is VT3-1 titanium alloy. The boriding were conducted using nanodispersed powder blend based on boric substances. It is established that boriding of paste compounds allows obtaining the surface hardness within 30 - 29 GPa and with declining to 27- 26 GPa in layer to the transition zone (with total thickness up to 110 μm) owing to changes of the layer phase composition where T 2 B, TiB, TiB 2 titanium borides are formed. The increasing of chemical-thermal treatment time from 15 minutes to 2 hours leads to thickening of the borated layer (30 - 110 μm) and transition zone (30 - 190 μm). Due to usage of nanodispersed boric powder, the boriding duration is decreasing in 2 - 3 times. This allows saving time and electric energy. The developed optimal mode of boriding the VT3-1 titanium alloy allows obtaining the required operational characteristics and to combine the saturation of the surface layer with atomic boron and hardening

Microstructure and tribological property of nanocrystalline Co–W alloy coating produced by dual-pulse electrodeposition

International Nuclear Information System (INIS)

Su Fenghua; Huang Ping

2012-01-01

Highlights: ► The nanocrystalline Co–W alloy coating were produced by dual-pulse electrodeposition from aqueous bath with cobalt sulfate and sodium tungstate. ► The correlation between the electrodeposition condition, the microstructure and alloy composition, and the hardness and tribological properties of electrodeposited Co–W alloy coatings were established. ► By careful control of the electrodeposition condition and the bath composition, the Co–W alloy coating excellent performance of microhardness and tribological properties, can exhibit excellent performances of microhardness and tribological properties. - Abstract: The nanocrystalline Co–W alloy coatings were produced by dual-pulse electrodeposition from aqueous bath with cobalt sulfate and sodium tungstate (Na 2 WO 4 ). Influence of the current density and Na 2 WO 4 concentration in bath on the microstructure, morphology and hardness of the Co–W alloy coatings were investigated using an X-ray diffraction, a scanning electronic microscope and a Vickers hardness tester, respectively. In addition, the friction and wear properties of the Co–W alloy coating electrodeposited under different condition were evaluated with a ball-on-disk UMT-3MT tribometer. The correlation between the electrodeposition condition, the microstructure and alloy composition, and the hardness and tribological properties of the deposited Co–W alloy coatings were discussed in detail. The results showed that the microhardness of the deposited Co–W alloy coating was significantly affected by its average grain size, W content and crystal orientation. Smaller grain size, higher W content and strong hcp (1 0 0) orientation favor the improvement of the hardness for Co–W alloy coatings. The deposited Co–W alloy coating could obtain the maximum microhardness over 1000 kgf mm −2 by careful control of the electrodeposition conditions. The tribological properties of the electrodeposited Co–W alloy coating were greatly

Effect of deformation and annealing on mechanical properties of nickel-rhenium alloys

International Nuclear Information System (INIS)

Mashkova, V.M.

1978-01-01

Studied have been the mechanical properties of nickel-rhenium alloys, depending on the extent of deformation and heat treatment leading to softening. The mechanical properties of the alloys have been estimated by the results of the tensile tests of wire samples. The softening of the alloy at different temperatures is judged about by the variation in hardness. The results of the study indicate that the most abrupt reduction in the hardness of the cold-hardened metal occurs at 900-1,000 deg C and the hold-time of 1 min. Increase in the hold-time at such temperature almost does not reduce the hardness. It is established that in order to soften nickel-rhenium alloys in the process of the cold-deformation at brief annealings in the air the hold-time should not exceed 5 min at 800-900 deg C

Microstructural Characterization of Clad Interface in Welds of Ni-Cr-Mo High Strength Low Alloy Steel

Energy Technology Data Exchange (ETDEWEB)

Kim, Hong-Eun; Kim, Min-Chul; Lee, Ho-Jin; Kim, Keong-Ho [KAERI, Daejeon (Korea, Republic of); Lee, Ki-Hyoung [KAIST, Daejeon (Korea, Republic of); Lee, Chang-Hee [Hanyang Univ., Seoul (Korea, Republic of)

2011-08-15

SA508 Gr.4N Ni-Cr-Mo low alloy steel, in which Ni and Cr contents are higher than in commercial SA508 Gr.3 Mn-Mo-Ni low alloy steels, may be a candidate reactor pressure vessel (RPV) material with higher strength and toughness from its tempered martensitic microstructure. The inner surface of the RPV is weld-cladded with stainless steels to prevent corrosion. The goal of this study is to evaluate the microstructural properties of the clad interface between Ni-Cr-Mo low alloy steel and stainless weldment, and the effects of post weld heat treatment (PWHT) on the properties. The properties of the clad interface were compared with those of commercial Mn-Mo-Ni low alloy steel. Multi-layer welding of model alloys with ER308L and ER309L stainless steel by the SAW method was performed, and then PWHT was conducted at 610°C for 30 h. The microstructural changes of the clad interface were analyzed using OM, SEM and TEM, and micro-Vickers hardness tests were performed. Before PWHT, the heat affected zone (HAZ) showed higher hardness than base and weld metals due to formation of martensite after welding in both steels. In addition, the hardness of the HAZ in Ni-Cr-Mo low alloy steel was higher than that in Mn-Mo-Ni low alloy steel due to a comparatively high martensite fraction. The hardness of the HAZ decreased after PWHT in both steels, but the dark region was formed near the fusion line in which the hardness was locally high. In the case of Mn-Mo-Ni low alloy steel, formation of fine Cr-carbides in the weld region near the fusion line by diffusion of C from the base metal resulted in locally high hardness in the dark region. However, the precipitates of the region in the Ni-Cr-Mo low alloy steel were similar to that in the base metal, and the hardness in the region was not greatly different from that in the base metal.

Microstructural Characterization of Clad Interface in Welds of Ni-Cr-Mo High Strength Low Alloy Steel

International Nuclear Information System (INIS)

Kim, Hong-Eun; Kim, Min-Chul; Lee, Ho-Jin; Kim, Keong-Ho; Lee, Ki-Hyoung; Lee, Chang-Hee

2011-01-01

SA508 Gr.4N Ni-Cr-Mo low alloy steel, in which Ni and Cr contents are higher than in commercial SA508 Gr.3 Mn-Mo-Ni low alloy steels, may be a candidate reactor pressure vessel (RPV) material with higher strength and toughness from its tempered martensitic microstructure. The inner surface of the RPV is weld-cladded with stainless steels to prevent corrosion. The goal of this study is to evaluate the microstructural properties of the clad interface between Ni-Cr-Mo low alloy steel and stainless weldment, and the effects of post weld heat treatment (PWHT) on the properties. The properties of the clad interface were compared with those of commercial Mn-Mo-Ni low alloy steel. Multi-layer welding of model alloys with ER308L and ER309L stainless steel by the SAW method was performed, and then PWHT was conducted at 610°C for 30 h. The microstructural changes of the clad interface were analyzed using OM, SEM and TEM, and micro-Vickers hardness tests were performed. Before PWHT, the heat affected zone (HAZ) showed higher hardness than base and weld metals due to formation of martensite after welding in both steels. In addition, the hardness of the HAZ in Ni-Cr-Mo low alloy steel was higher than that in Mn-Mo-Ni low alloy steel due to a comparatively high martensite fraction. The hardness of the HAZ decreased after PWHT in both steels, but the dark region was formed near the fusion line in which the hardness was locally high. In the case of Mn-Mo-Ni low alloy steel, formation of fine Cr-carbides in the weld region near the fusion line by diffusion of C from the base metal resulted in locally high hardness in the dark region. However, the precipitates of the region in the Ni-Cr-Mo low alloy steel were similar to that in the base metal, and the hardness in the region was not greatly different from that in the base metal.

Ductile Binder Phase For Use With Almgb14 And Other Hard Ceramic Materials

Science.gov (United States)

Cook, Bruce A.; Russell, Alan; Harringa, Joel

2005-07-26

This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.

A new paradigm for heat treatment of alloys

Energy Technology Data Exchange (ETDEWEB)

Ustinovshikov, Y., E-mail: ust@ftiudm.ru

2014-11-25

Highlights: • The sign of the ordering energy in alloys varies with the temperature. • Each temperature of heating leads to formation of its characteristic microstructure. • Quenching of alloys is a totally unnecessary and useless operation. - Abstract: The article considers the consequences in the field of heat treatment of alloys that could follow the introduction of the concept of phase transition ordering-phase separation into common use. By example of the Fe{sub 50}Cr{sub 50} alloy, industrial carbon tool steel and Ni{sub 88}Al{sub 12} alloy, it is shown that this transition occurs at a temperature, which is definite for each system, that the change of the sign of the chemical interaction between component atoms reverses the direction of diffusion fluxes in alloys, which affects changes in the type of microstructures. The discovery of this phase transition dramatically changes our understanding of the solid solution, changes the ideology of alloy heat treatment. It inevitably leads to the conclusion about the necessity of carrying out structural studies with the help of TEM in order to adjust the phase diagrams of the systems where this phase transition has been discovered. Conclusions have been made that quenching of alloys from the so-called region of the solid solution, which is usually performed before tempering (aging) is a completely unnecessary and useless operation, that the final structure of the alloy is formed during tempering (aging) no matter what the structure was before this heat treatment.

The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

Science.gov (United States)

Zou, Y. S.; Wu, Y. F.; Yang, H.; Cang, K.; Song, G. H.; Li, Z. X.; Zhou, K.

2011-12-01

Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp3 carbon content and mechanical properties of the deposited DLC films. A maximum sp3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

International Nuclear Information System (INIS)

Zou, Y.S.; Wu, Y.F.; Yang, H.; Cang, K.; Song, G.H.; Li, Z.X.; Zhou, K.

2011-01-01

Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp 3 carbon content and mechanical properties of the deposited DLC films. A maximum sp 3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Zou, Y.S., E-mail: yshzou75@gmail.com [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China); Wu, Y.F.; Yang, H.; Cang, K. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China); Song, G.H. [School of Materials Science and Engineering, Shenyang University of Technology, Shenyang, Liaoning, 110178 (China); Li, Z.X.; Zhou, K. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094 (China)

2011-12-01

Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp{sup 3} carbon content and mechanical properties of the deposited DLC films. A maximum sp{sup 3} content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

Metallurgical characterization of new palladium-containing cobalt chromium and nickel chromium alloys

Science.gov (United States)

Puri, Raghav

Recently introduced to the market has been an entirely new subclass of casting alloy composition whereby palladium (˜25 wt%) is added to traditional base metal alloys such as CoCr and NiCr. Objectives. The purpose of this study was to evaluate the microstructure and Vickers hardness of two new CoPdCr and one new NiPdCr alloy and compare them to traditional CoCr and NiCr alloys. Methods. The casting alloys investigated were: CoPdCr-A (Noble Crown NF, The Argen Corporation), CoPdCr-I (Callisto CP+, Ivoclar Vivadent), NiPdCr (Noble Crown, Argen), CoCr (Argeloy N.P. Special, Argen), and NiCr (Argeloy N.P. Star, Argen). As-cast cylindrical alloy specimens were mounted in epoxy resin and prepared with standard metallographic procedures, i.e. grinding with successive grades of SiC paper and polishing with alumina suspensions. The alloys were examined with an optical microscope, SEM/EPMA, and XRD to gain insight into their microstructure, composition, and crystal structure. Vickers hardness (VHN) was measured and statistically analyzed by one way ANOVA and Tukey's HSD test (alpha=0.05). Results. Optical microscopy showed a dendritic microstructure for all alloys. The Pd-containing alloys appear to possess a more complex microstructure. SEM/EPMA showed Cr to be rather uniformly distributed in the matrix with palladium tending to be segregated apart from Mo and Ni or Co. Areas of different composition may explain the poor electrochemical results noted in previous studies. XRD suggested the main phase in the Ni-containing solutions was a face centered cubic Ni solid solution, whereas the CoCr exhibited a hexagonal crystal structure that was altered to face centered cubic when Pd was included in the composition. For Vickers hardness, the Co-containing alloys possessed a greater hardness than the Ni-containing alloys. However, the incorporation of Pd in CoCr and NiCr had only a slight effect on microhardness. Conclusion. Overall, the inclusion of palladium increases the

Disposal of waste computer hard disk drive: data destruction and resources recycling.

Science.gov (United States)

Yan, Guoqing; Xue, Mianqiang; Xu, Zhenming

2013-06-01

An increasing quantity of discarded computers is accompanied by a sharp increase in the number of hard disk drives to be eliminated. A waste hard disk drive is a special form of waste electrical and electronic equipment because it holds large amounts of information that is closely connected with its user. Therefore, the treatment of waste hard disk drives is an urgent issue in terms of data security, environmental protection and sustainable development. In the present study the degaussing method was adopted to destroy the residual data on the waste hard disk drives and the housing of the disks was used as an example to explore the coating removal process, which is the most important pretreatment for aluminium alloy recycling. The key operation points of the degaussing determined were: (1) keep the platter plate parallel with the magnetic field direction; and (2) the enlargement of magnetic field intensity B and action time t can lead to a significant upgrade in the degaussing effect. The coating removal experiment indicated that heating the waste hard disk drives housing at a temperature of 400 °C for 24 min was the optimum condition. A novel integrated technique for the treatment of waste hard disk drives is proposed herein. This technique offers the possibility of destroying residual data, recycling the recovered resources and disposing of the disks in an environmentally friendly manner.

Electrodeposition of engineering alloy coatings

DEFF Research Database (Denmark)

Christoffersen, Lasse

Nickel based electrodeposited alloys were investigated with respect to their deposition process, heat treatment, hardness, corrosion resistance and combined wear-corrosion resistance. The investigated alloys were Ni-B, Ni-P and Ni-W, which are not fully developed for industrial utilisation...... are written in brackets). Temperature and especially pH influenced the cathodic efficiency of the electrodeposition processes for Ni-W and Ni-P. Mass balance problems of the development alloy processes are identified.Heat treatment for one hour at approx. 350°C, 400°C and 600°C of electrodeposited Ni-B, Ni......-P and Ni-W, respectively, resulted in hardness values of approx. 1000 HV0.1 in the case of Ni-P(6), approx. 1100 HV0.1 in the case of Ni-W(40-53) and approx. 1300 HV0.1 in the case of Ni-B(5). Cracks, which emerged during electrodeposition and heat treatment, were observed on Ni-W and Ni-B.The corrosion...

Fabrication and Characterization of novel W80Ni10Nb10 alloy produced by mechanical alloying

Science.gov (United States)

Saxena, R.; Patra, A.; Karak, S. K.; Pattanaik, A.; Mishra, S. C.

2016-02-01

Nanostructured tungsten (W) based alloy with nominal composition of W80Ni10Nb10 (in wt. %) was synthesized by mechanical alloying of elemental powders of tungsten (W), nickel (Ni), niobium (Nb) in a high energy planetary ball-mill for 20 h using chrome steel as grinding media and toluene as process control agent followed by compaction at 500 MPa pressure for 5 mins and sintering at 1500°C for 2 h in Ar atmosphere. The phase evolution and the microstructure of the milled powder and consolidated product were investigated by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Transmission electron microscopy (TEM). The crystallite size of W in W80Ni10Nb10 powder was reduced from 100 μm at 0 h to 45.6 nm at 10 h and 34.1 nm at 20 h of milling whereas lattice strain increases to 35% at 20 h of milling. The dislocation density shows sharp increase up to 5 h of milling and the rate of increase drops beyond 5 to 20 h of milling. The lattice parameter of tungsten in W80Ni10Nb10 expanded upto 0.04% at 10 h of milling and contracted upto 0.02% at 20 h of milling. The SEM micrograph revealed the presence of spherical and elongated particles in W80Ni10Nb10 powders at 20 h of milling. The particle size decreases from 100 μm to 2 μm with an increase in the milling time from 0 to 20 hours. The crystallite size of W in milled W80Ni10Nb10 alloy as evident from bright field TEM image was in well agreement with the measured crystallite size from XRD. Structure of W in 20 h milled W80Ni10Nb10 alloy was identified by indexing of selected area diffraction (SAD) pattern. Formation of NbNi intermetallic was evident from XRD pattern and SEM micrograph of sintered alloy. Maximum sinterability of 90.8% was achieved in 20 h milled sintered alloy. Hardness and wear study was also conducted to investigate the mechanical behaviour of the sintered product. Hardness of W80Ni10Nb10 alloy reduces with increasing load whereas wear rate increases with increasing load. The evaluated

Evaluation of the Effect of Different Plasma-Nitriding Parameters on the Properties of Low-Alloy Steel

Science.gov (United States)

Zdravecká, Eva; Slota, Ján; Solfronk, Pavel; Kolnerová, Michaela

2017-07-01

This work is concerned with the surface treatment (ion nitriding) of different plasma-nitriding parameters on the characteristics of DIN 1.8519 low-alloy steel. The samples were nitrided from 500 to 570 °C for 5-40 h using a constant 25% N2-75% H2 gaseous mixture. Lower temperature (500-520 °C) favors the formation of compound layers of γ' and ɛ iron nitrides in the surface layers, whereas a monophase γ'-Fe4 N layer can be obtained at a higher temperature. The hardness of this layer can be obtained when nitriding is performed at a higher temperature, and the hardness decreases when the temperature increases to 570 °C. These results indicate that pulsed plasma nitriding is highly efficient at 550 °C and can form thick and hard nitrided layers with satisfactory mechanical properties. The results show the optimized nitriding process at 540 °C for 20 h. This process can be an interesting means of enhancing the surface hardness of tool steels to forge dies compared to stamped steels with zinc coating with a reduced coefficient of friction and improving the anti-sticking properties of the tool surface.

The modification of some properties of Al-2%Mg alloy by Ti &Li alloying elements

Directory of Open Access Journals (Sweden)

Talib Abdulameer Jasim

2017-11-01

Full Text Available Aluminium-Magnisium alloys are light, high strength with resistance to corrosion and good weldability. When the content of magnesium  exceeds 3% there is a tendency to stress corrosion . This work is an attempt is to prepare low density alloy with up to approximately 2.54 g / cm3 by adding different contents of Ti, and lithium to aluminum-2%Magnisium alloy. The lithium is added in two aspects, lithium chloride and pure metal. The casting performed using conventional casting method. Moreover, solution heat treatment (SHT at 520 ºC for 4 hrs, quenching in cold water, and aging at 50ºC for 4 days were done to get better mechanical properties of all samples. Microstructure was inspected by light optical microscope before and after SHT. Alloy3 which contains 1.5%Ti was tested by SEM and EDS spectrometer to exhibit the shape and micro chemical analysis of Al3Ti phase. Hardness, ultimate tensile strength, and modulus of elasticity were tested for all alloys. The results indicated that Al3Ti phase precipitates in alloys contain 0.5%T, 1%Ti, And 1.5%Ti.  The phases Al3Li as well as Al3Ti were precipitated in alloy4 which contains 2%Ti, and 2.24%Li. Mechanical properties test results also showed that the alloy4 has achieved good results, the modulus of elasticity chanced from 310.65GPa before SHT to 521.672GPa, after SHT and aging, the ultimate tensile strength was changed from 365MPa before SHT to 469MPa, after SHT and aging,  and hardness was increased from 128 to 220HV.

Wear Resistance Increase by Friction Stir Processing for Partial Magnesium Replacement in Aluminium Alloys

Science.gov (United States)

Balos, Sebastian; Labus Zlatanovic, Danka; Janjatovic, Petar; Dramicanin, Miroslav; Rajnovic, Dragan; Sidjanin, Leposava

2018-03-01

In this paper, the influence of friction stir processing (FSP) was evaluated as a way of increasing mechanical properties and a way of replacing the magnesium content in aluminium alloys. FSP was done on AA5754 H111 aluminium alloy, containing 3 % Mg, by using various types of tools and different welding speeds, rotational speeds and tilt angles. Wear test was done against SiC abrasive papers. SiC was used to simulate extreme abrasive wear conditions. The wear test was done on untreated AA5754 specimens, processed AA5754 specimens and untreated AA5083 H111 specimens, the latter containing 4.5 % Mg. AA5083 was chosen as an alternative to AA5754, but with a significantly higher Mg content. Base material microhardness was 60 HV1 and 80 HV1 for AA5754 and AA5083 alloys respectively. To find the effect of FSP on AA5754 alloy, microstructures were studied, mainly grain size in the stir zone. It was found, that an elevated processing and rotational speed, without tilt angle and the tool without a reservoir resulted in an increase in hardness of the AA5754 to 70 HV1, but with the occurrence of tunneling defect and the wear rate of 79.3 mg. Lower FSP parameters and a tilted tool with a reservoir resulted in microhardness of 68 HV1 and wear rate of 68.2 mg without tunneling. These wear values are lower than those obtained with unmodified Al-alloys: AA5754 97.2 mg and AA5083 86.3 mg. An increased wear resistance can be attributed to the combined effect of grain boundary strengthening mechanism and solid solution strengthening, versus only the latter in untreated alloys.

Influence of Short Austenitization Treatments on the Mechanical Properties of Low-Alloy Steels for Hot Forming Applications

Science.gov (United States)

Holzweissig, Martin Joachim; Lackmann, Jan; Konrad, Stefan; Schaper, Mirko; Niendorf, Thomas

2015-07-01

The current work elucidates an improvement of the mechanical properties of tool-quenched low-alloy steel by employing extremely short austenitization durations utilizing a press heating arrangement. Specifically, the influence of different austenitization treatments—involving austenitization durations ranging from three to 15 seconds—on the mechanical properties of low-alloy steel in comparison to an industrial standard furnace process was examined. A thorough set of experiments was conducted to investigate the role of different austenitization durations and temperatures on the resulting mechanical properties such as hardness, bending angle, tensile strength, and strain at fracture. The most important finding is that the hardness, the bending angle as well as the tensile strength increase with shortened austenitization durations. Furthermore, the ductility of the steels exhibits almost no difference following the short austenitization durations and the standard furnace process. The enhancement of the mechanical properties imposed by the short heat treatments investigated, is related to a refinement of microstructural features as compared to the standard furnace process.

EFFECT OF CONTROLLED QUENCHING ON THE AGING OF 2024 ALUMINUM ALLOY CONTAINING BORON

Directory of Open Access Journals (Sweden)

N. Khatami

2014-03-01

Full Text Available The presence of alloying elements, sometimes in a very small amount, affects mechanical properties one of these elements is Boron. In Aluminum industries, Boron master alloy is widely used as a grain refiner In this research, the production process of Aluminum –Boron master alloy was studied at first then, it was concurrently added to 2024 Aluminum alloy. After rolling and homogenizing the resulting alloy, the optimal temperature and time of aging were determined during the precipitation hardening heat treatment by controlled quenching (T6C. Then, in order to find the effect of controlled quenching, different cycles of heat treatment including precipitation heat treatment by controlled quenching (T6C and conventional quenching (T6 were applied on the alloy at the aging temperature of 110°C. Mechanical properties of the resulting alloy were evaluated after aging at optimum temperature of 110°C by performing mechanical tests including hardness and tensile tests. The results of hardness test showed that applying the controlled quenching instead of conventional quenching in precipitation heat treatment caused reduction in the time of reaching the maximum hardness and also increase in hardness rate due to the generated thermo-elastic stresses rather than hydrostatic stresses and increased atomic diffusion coefficient as well. Tensile test results demonstrated that, due to the presence of boride particles in the microstructure of the present alloy, the ultimate tensile strength in the specimens containing Boron additive increased by 3.40% in comparison with the specimens without such an additive and elongation (percentage of relative length increase which approximately increased by 38.80% due to the role of Boron in the increase of alloy ductility

Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

Energy Technology Data Exchange (ETDEWEB)

Gebhardt, Thomas, E-mail: gebhardt@mch.rwth-aachen.de; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

2012-06-30

This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition-structure-property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

International Nuclear Information System (INIS)

Gebhardt, Thomas; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

2012-01-01

This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition–structure–property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

Microstructure and Hardness Distribution of Resistance Welded Advanced High Strength Steels

DEFF Research Database (Denmark)

Pedersen, Kim Richardt; Harthøj, Anders; Friis, Kasper Leth

2008-01-01

In this work a low carbon steel and two high strength steels (DP600 and TRIP700) have been resistance lap welded and the hardness profiles were measured by micro hardness indentation of cross sections of the joint. The resulting microstructure of the weld zone of the DP-DP and TRIP-TRIP joints were...... found to consist of a martensitic structure with a significant increase in hardness. Joints of dissimilar materials mixed completely in the melted region forming a new alloy with a hardness profile lying in between the hardness measured in joints of the similar materials. Furthermore the joints were...

Ferritic oxide dispersion strengthened alloys by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Allahar, Kerry N., E-mail: KerryAllahar@boisestate.edu [Materials and Science Engineering Department, Boise State University, 1910 University Blvd., Boise, ID 83725 (United States); Center for Advanced Energy Studies, 995 University Blvd., Idaho Falls, ID 83401 (United States); Burns, Jatuporn [Materials and Science Engineering Department, Boise State University, 1910 University Blvd., Boise, ID 83725 (United States); Center for Advanced Energy Studies, 995 University Blvd., Idaho Falls, ID 83401 (United States); Jaques, Brian [Materials and Science Engineering Department, Boise State University, 1910 University Blvd., Boise, ID 83725 (United States); Wu, Y.Q. [Materials and Science Engineering Department, Boise State University, 1910 University Blvd., Boise, ID 83725 (United States); Center for Advanced Energy Studies, 995 University Blvd., Idaho Falls, ID 83401 (United States); Charit, Indrajit [Department of Chemical and Materials Engineering, University of Idaho, McClure Hall Room 405D, Moscow, ID 83844 (United States); Cole, James [Idaho National Laboratory, Idaho Falls, ID 83401 (United States); Butt, Darryl P. [Materials and Science Engineering Department, Boise State University, 1910 University Blvd., Boise, ID 83725 (United States); Center for Advanced Energy Studies, 995 University Blvd., Idaho Falls, ID 83401 (United States)

2013-11-15

Spark plasma sintering (SPS) was used to consolidate a Fe–16Cr–3Al (wt.%) powder that was mechanically alloyed with Y{sub 2}O{sub 3} and Ti powders to produce 0.5 Y{sub 2}O{sub 3} and 0.5 Y{sub 2}O{sub 3}–1Ti powders. The effects of mechanical alloying and sintering conditions on the microstructure, relative density and hardness of the sintered oxide dispersion strengthened (ODS) alloys are presented. Scanning electron microscopy indicated a mixed fine-grain and coarse-grain microstructure that was attributed to recrystallization and grain growth during sintering. Analysis of the transmission electron microscopy (TEM) and atom probe tomography (APT) data identified Y–O and Y–O–Ti nanoclusters. Elemental ratios of these nanoclusters were consistent with that observed in hot-extruded ODS alloys. The influence of Ti was to refine the grains as well as the nanoclusters with there being greater number density and smaller sizes of the Y–O–Ti nanoclusters as compared to the Y–O nanoclusters. This resulted in the Ti-containing samples being harder than the Ti-free alloys. The hardness of the alloys with the Y–O–Ti nanoclusters was insensitive to sintering time while smaller hardness values were associated with longer sintering times for the alloys with the Y–O nanoclusters. Pressures greater than 80 MPa are recommended for improved densification as higher sintering temperatures and longer sintering times at 80 MPa did not improve the relative density beyond 97.5%.

Zr/ZrC modified layer formed on AISI 440B stainless steel by plasma Zr-alloying

Science.gov (United States)

Shen, H. H.; Liu, L.; Liu, X. Z.; Guo, Q.; Meng, T. X.; Wang, Z. X.; Yang, H. J.; Liu, X. P.

2016-12-01

The surface Zr/ZrC gradient alloying layer was prepared by double glow plasma surface alloying technique to increase the surface hardness and wear resistance of AISI 440B stainless steel. The microstructure of the Zr/ZrC alloying layer formed at different alloying temperatures and times as well as its formation mechanism were discussed by using scanning electron microscopy, glow discharge optical emission spectrum, X-ray diffraction and X-ray photoelectron spectroscopy. The adhesive strength, hardness and tribological property of the Zr/ZrC alloying layer were also evaluated in the paper. The alloying surface consists of the Zr-top layer and ZrC-subsurface layer which adheres strongly to the AISI 440B steel substrate. The thickness of the Zr/ZrC alloying layer increases gradually from 16 μm to 23 μm with alloying temperature elevated from 900 °C to 1000 °C. With alloying time from 0.5 h to 4 h, the alloyed depth increases from 3 μm to 30 μm, and the ZrC-rich alloyed thickness vs time is basically parabola at temperature of 1000 °C. Both the hardness and wear resistance of the Zr/ZrC alloying layer obviously increase compared with untreated AISI 440B steel.

Spectroscopic and mechanical studies on the Fe-based amorphous alloy 2605SA1

International Nuclear Information System (INIS)

Cabral P, A.; Garcia S, I.; Contreras V, J. A.; Garcia S, F.; Nava, N.

2010-01-01

The Vickers micro-hardness of this alloy was unusually dependent on the heat treatment from 300 to 634 K, inferring important micro-structural changes and the presence of amorphous grains before its phase transition. Once the alloy is crystallized, the micro-hardness is characteristic of a brittle alloy, the main problem of these alloys. Within the amorphous state, other properties like free-volume, magnetic states and Fe-Fe distances were followed by Positron annihilation lifetime spectroscopy and Moessbauer spectroscopy, respectively, to analyze those micro-structural changes, thermally induced, which are of paramount interest to understand their brittleness problem. (Author)

Spectroscopic and mechanical studies on the Fe-based amorphous alloy 2605SA1

Energy Technology Data Exchange (ETDEWEB)

Cabral P, A.; Garcia S, I. [ININ, Departamento de Quimica, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Contreras V, J. A.; Garcia S, F. [Universidad Autonoma del Estado de Mexico, Facultad de Ciencias, El Cerrillo Piedras Blancas, Toluca, Estado de Mexico (Mexico); Nava, N., E-mail: agustin.cabral@inin.gob.m [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas No. 152, Col. San Bartolo Atepehuacan, 07730 Mexico D. F. (Mexico)

2010-07-01

The Vickers micro-hardness of this alloy was unusually dependent on the heat treatment from 300 to 634 K, inferring important micro-structural changes and the presence of amorphous grains before its phase transition. Once the alloy is crystallized, the micro-hardness is characteristic of a brittle alloy, the main problem of these alloys. Within the amorphous state, other properties like free-volume, magnetic states and Fe-Fe distances were followed by Positron annihilation lifetime spectroscopy and Moessbauer spectroscopy, respectively, to analyze those micro-structural changes, thermally induced, which are of paramount interest to understand their brittleness problem. (Author)

Laser Surface Alloying of Aluminum for Improving Acid Corrosion Resistance

Science.gov (United States)

Jiru, Woldetinsay Gutu; Sankar, Mamilla Ravi; Dixit, Uday Shanker

2018-04-01

In the present study, laser surface alloying of aluminum with magnesium, manganese, titanium and zinc, respectively, was carried out to improve acid corrosion resistance. Laser surface alloying was conducted using 1600 and 1800 W power source using CO2 laser. Acid corrosion resistance was tested by dipping the samples in a solution of 2.5% H2SO4 for 200 h. The weight loss due to acid corrosion was reduced by 55% for AlTi, 41% for AlMg alloy, 36% for AlZn and 22% for AlMn alloy. Laser surface alloyed samples offered greater corrosion resistance than the aluminum substrate. It was observed that localized pitting corrosion was the major factor to damage the surface when exposed for a long time. The hardness after laser surface alloying was increased by a factor of 8.7, 3.4, 2.7 and 2 by alloying with Mn, Mg, Ti and Zn, respectively. After corrosion test, hardness was reduced by 51% for AlTi sample, 40% for AlMg sample, 41.4% for AlMn sample and 33% for AlZn sample.

Microstructure and Aging of Powder-Metallurgy Al Alloys

Science.gov (United States)

Blackburn, L. B.

1987-01-01

Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

A production throughput forecasting system in an automated hard disk drive test operation using GRNN

Energy Technology Data Exchange (ETDEWEB)

Samattapapong, N.; Afzulpurkar, N.

2016-07-01

The goal of this paper is to develop a pragmatic system of a production throughput forecasting system for an automated test operation in a hard drive manufacturing plant. The accurate forecasting result is necessary for the management team to response to any changes in the production processes and the resources allocations. In this study, we design a production throughput forecasting system in an automated test operation in hard drive manufacturing plant. In the proposed system, consists of three main stages. In the first stage, a mutual information method was adopted for selecting the relevant inputs into the forecasting model. In the second stage, a generalized regression neural network (GRNN) was implemented in the forecasting model development phase. Finally, forecasting accuracy was improved by searching the optimal smoothing parameter which selected from comparisons result among three optimization algorithms: particle swarm optimization (PSO), unrestricted search optimization (USO) and interval halving optimization (IHO). The experimental result shows that (1) the developed production throughput forecasting system using GRNN is able to provide forecasted results close to actual values, and to projected the future trends of production throughput in an automated hard disk drive test operation; (2) An IHO algorithm performed as superiority appropriate optimization method than the other two algorithms. (3) Compared with current forecasting system in manufacturing, the results show that the proposed system’s performance is superior to the current system in prediction accuracy and suitable for real-world application. The production throughput volume is a key performance index of hard disk drive manufacturing systems that need to be forecast. Because of the production throughput forecasting result is useful information for management team to respond to any changing in production processes and resources allocation. However, a practically forecasting system for

Laser transformation hardening effect on hardening zone features and surface hardness of tool steel AISI D2

Directory of Open Access Journals (Sweden)

D. Lesyk

2017-06-01

Full Text Available The relationship of technological input regimes of the laser transformation hardening on change the hardening depth, hardening width, and hardening angle, as well as surface hardness of the tool steel AISI D2 using multifactor experiment with elements of the analysis of variance and regression equations was determined. The laser transformation hardening process implemented by controlling the heating temperature using Nd:YAG fiber laser with scanner, pyrometer and proportional-integral-differential controller. The linear and quadratic regression models are developed, as well as response surface to determine the effect of the heating temperature and feed rate of the treated surface on the energy density of the laser beam, hardening depths, hardening width, hardening angle, and surface hardness are designed. The main effect on the energy density of the laser beam has a velocity laser treatment, on the other hand, the main effect on the geometrical parameters of the laser hardened zone and surface hardness has temperature heating are shown. The optimum magnitudes of the heating temperature (1270 °C and feed rate of the treated surface (90 mm/min for laser transformation hardening of the tool steel AISI D2 using fiber laser with scanner were defined.

Tool material effect on the friction stir butt welding of AA2124-T4 Alloy Matrix MMC

Directory of Open Access Journals (Sweden)

Yahya Bozkurt

2018-01-01

Full Text Available The purpose of the present work is to study on the effect of material properties tool on friction stir butt welding of AA2124-T4 alloy matrix MMC. Uncoated tool, coated tool with a CrN, and coated tool with AlTiN were used to weld aluminum MMC plates. Macrostructure and microstructure observations, ultimate tensile strength, wear resistance, and chemical analysis were carried out to determine the appropriate tool for joining these composite plates. Results showed that the good welded joints could be obtained when a tool is coated with AlTiN.

Fatigue Strength Estimation Based on Local Mechanical Properties for Aluminum Alloy FSW Joints

Directory of Open Access Journals (Sweden)

Kittima Sillapasa

2017-02-01

Full Text Available Overall fatigue strengths and hardness distributions of the aluminum alloy similar and dissimilar friction stir welding (FSW joints were determined. The local fatigue strengths as well as local tensile strengths were also obtained by using small round bar specimens extracted from specific locations, such as the stir zone, heat affected zone, and base metal. It was found from the results that fatigue fracture of the FSW joint plate specimen occurred at the location of the lowest local fatigue strength as well as the lowest hardness, regardless of microstructural evolution. To estimate the fatigue strengths of aluminum alloy FSW joints from the hardness measurements, the relationship between fatigue strength and hardness for aluminum alloys was investigated based on the present experimental results and the available wide range of data from the references. It was found as: σa (R = −1 = 1.68 HV (σa is in MPa and HV has no unit. It was also confirmed that the estimated fatigue strengths were in good agreement with the experimental results for aluminum alloy FSW joints.

Improving hardness and toughness of boride composites based on aluminum magnesium boride

Science.gov (United States)

Peters, Justin Steven

high activity, and Fe from wear debris acts as a sintering aid. Mechanical alloying improves the sinterability of the composite material, it has the same effect on pure TiB2. TiB 2 processed by high-energy milling has been found to achieve 99% theoretical density at 1400°C with the addition of ˜1 wt% Fe. Both the AlMgB14--TiB2 composites and pure TiB2 produced from these methods have enhanced mechanical properties due to their fine microstructures. These materials show exceptional promise in the field of wear resistance. This includes cutting tools, erosion resistant coatings, and low-friction sliding contacts to name a few. Under certain wear conditions, the composite material can show performance on par with that of current high-end cBN and WC materials tailored for wear resistance. The composite material also exhibits low reactivity with Ti alloys, a pre-requisite for effective machining of these alloys, a trait that few hard materials possess.

Mechanical properties and grindability of dental cast Ti-Nb alloys.

Science.gov (United States)

Kikuchi, Masafumi; Takahashi, Masatoshi; Okuno, Osamu

2003-09-01

Aiming at developing a dental titanium alloy with better mechanical properties and machinability than unalloyed titanium, a series of Ti-Nb alloys with Nb concentrations up to 30% was made. They were cast into magnesia-based molds using a dental casting machine and the mechanical properties and grindability of the castings were examined. The hardness of the alloys with Nb concentrations of 5% and above was significantly higher than that of titanium. The yield strength and tensile strength of the alloys with Nb concentrations of 10% and above were significantly higher than those of titanium, while the elongation was significantly lower. A small addition of niobium to titanium did not contribute to improving the grindability of titanium. The Ti-30% Nb alloy exhibited significantly better grindability at low grinding speed with higher hardness, strength, and Young's modulus than titanium, presumably due to precipitation of the omega phase in the beta matrix.

The impact of process variables and wear characteristics on the cutting tool performance using Finite Element Analysis

OpenAIRE

Jiang, Xiaoheng

2016-01-01

The frequent failure of cutting tool in the cutting process may cause a huge loss of money and time especially for hard to machine materials such as titanium alloys. Thus this study is mainly focused on the impact of wear characteristics and process variables on the cutting tool which is ignored by most of researchers. A thermo-mechanical finite element model of orthogonal metal cutting with segment chip formation is presented. This model can be used to predict the process performance in the ...

Effect of Substrate Bias on Friction Coefficient, Adhesion Strength and Hardness of TiN-COATED Tool Steel

Science.gov (United States)

Hamzah, Esah; Ali, Mubarak; Toff, Mohd Radzi Hj. Mohd

In the present study, TiN coatings have been deposited on D2 tool steel substrates by using cathodic arc physical vapor deposition technique. The objective of this research work is to determine the usefulness of TiN coatings in order to improve the micro-Vickers hardness and friction coefficient of TiN coating deposited on D2 tool steel, which is widely used in tooling applications. A Pin-on-Disc test was carried out to study the coefficient of friction versus sliding distance of TiN coating deposited at various substrate biases. The standard deviation parameter during tribo-test result showed that the coating deposited at substrate bias of -75 V was the most stable coating. A significant increase in micro-Vickers hardness was recorded, when substrate bias was reduced from -150 V to zero. Scratch tester was used to compare the critical loads for coatings deposited at different bias voltages and the adhesion achievable was demonstrated with relevance to the various modes, scratch macroscopic analysis, critical load, acoustic emission and penetration depth. A considerable improvement in TiN coatings was observed as a function of various substrate bias voltages.

Influence of Severe Plastic Deformation on Mechanical Properties and Structure of Aluminium Alloys

Directory of Open Access Journals (Sweden)

Ondřej Hilšer

2016-09-01

Full Text Available Article is devoted to analysis of ECAP (Equal Channel Angular Pressing method, which uses a high degree of deformation to achieve a very fine-grained structure of formed material. Utilization of The ECAP technology enables attainment of required properties of selected materials by using of severe plastic deformation (SPD methods. In the experimental part the influence of the number of passes through forming tool with classical geometry (angle of 90° between channels was studied to achieve maximum hardening (expressed by deformation resistance and achieved value of hardness HV10. Also the metallographic analysis (detection of achieved grain refinement was carried out. From comparison of results achieved at both alloys it can be stated that for given forming by ECAP method the EN AW-8006 alloy is preferable, because higher strength degree was obtained by achieving of very fine grained structure. When using the same method of forming by ECAP method the EN AW-2024 alloy has lower hardening and structure refinement.

Effect of heat treatment and number of passes on the microstructure and mechanical properties of friction stir processed AZ91C magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Dadashpour, M.; Yeşildal, R. [University of Ataturk, Erzurum (Turkmenistan); Mostafapour, A.; Rezazade, V. [University of Tabriz, Tabriz (Iran, Islamic Republic of)

2016-02-15

In this paper, the effect of heat treatment and number of passes on microstructure and mechanical properties of friction stir processed AZ91C magnesium alloy samples were investigated. From six samples of as-cast AZ91C magnesium alloy, three plates were pre-heated at temperature of 375°C for 3 hours, and then were treated at temperature of 415°C for 18 hours and finally were cooled down in air. Three plates were relinquished without heat treatment. 8 mm thick as-cast AZ91C magnesium alloy plates were friction stir processed at constant traverse speed of 40 mm/min and tool rotation speed of 1250 rpm. After process, microstructural characterization of samples was analyzed using optical microscopy and tensile and Vickers hardness tests were performed. It was found that heat treated samples had finer grains, higher hardness, improved tensile strength and elongation relative to non-heat treated ones. As the number of passes increased, higher UTS and TE were achieved due to finer grains and more dissolution of β phase (Mg17Al12). The micro-hardness characteristics and tensile improvement of the friction stir processed samples depend significantly on grain size, removal of voids and porosities and dissolution of β phase in the stir zone.

Role of Tool Shoulder End Features on Friction Stir Weld Characteristics of 6082 Aluminum Alloy

Science.gov (United States)

Mugada, Krishna Kishore; Adepu, Kumar

2018-03-01

Understanding the temperature generation around the tool shoulder contact is one of the important aspects of the friction stir welding process. In the present study, the effects of various tool shoulder end feature on the temperature and mechanical properties of the 6082 aluminum alloy were investigated. The experimental results show that the axial force during the welding is considerably reduced by using tools with shoulder end features. The detailed observation revealed that around the tool shoulder contact, the amount of heat generation is higher between trialing edge (TE) to retreating side-leading edge corner (RS-LE) counter clockwise direction and lower between RS-LE to TE clockwise direction. Out of the four shoulder end featured tools, the welds produced with ridges shoulder tool resulted in superior properties with significantly lower axial force (approximately 32%) compared to plane shoulder tool.

Age hardening of a sintered Al-Cu-Mg-Si-(Sn) alloy

International Nuclear Information System (INIS)

Kent, D.; Schaffer, G.B.; Drennan, J.

2005-01-01

The age hardening response of a sintered Al-3.8 wt% Cu-1.0 wt% Mg-0.70 wt% Si alloy with and without 0.1 wt% Sn was investigated. The sequence of precipitation was characterised using transmission electron microscopy. The ageing response of the sintered Al-Cu-Mg-Si-(Sn) alloy is similar to that of cognate wrought 2xxx series alloys. Peak hardness was associated with a fine, uniform dispersion of lath shaped precipitates, believed to be either the β'or Q' phase, oriented along α directions and θ' plates lying on {0 0 1} α planes. Natural ageing also resulted in comparable behaviour to that observed in wrought alloys. Porosity in the powder metallurgy alloys did not significantly affect the kinetics of precipitation during artificial ageing. Trace levels of tin, used to aid sintering, slightly reduced the hardening response of the alloy. However, this was compensated for by significant improvements in density and hardness

Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

DEFF Research Database (Denmark)

Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

1996-01-01

Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...... and wear performance compared with conventional coatings like electroless nickel, hard chromioum and anodised aluminium....

Structural characteristics and elevated temperature mechanical properties of AJ62 Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Kubásek, J., E-mail: Jiri.Kubasek@vscht.cz; Vojtěch, D.; Martínek, M.

2013-12-15

Structure and mechanical properties of the novel casting AJ62 (Mg–6Al–2Sr) alloy developed for elevated temperature applications were studied. The AJ62 alloy was compared to commercial casting AZ91 (Mg–9Al–1Zn) and WE43 (Mg–4Y–3RE) alloys. The structure was examined by scanning electron microscopy, x-ray diffraction and energy dispersive spectrometry. Mechanical properties were characterized by Viskers hardness measurements in the as-cast state and after a long-term heat treatment at 250 °C/150 hours. Compressive mechanical tests were also carried out both at room and elevated temperatures. Compressive creep tests were conducted at a temperature of 250 °C and compressive stresses of 60, 100 and 140 MPa. The structure of the AJ62 alloy consisted of primary α-Mg dendrites and interdendritic nework of the Al{sub 4}Sr and massive Al{sub 3}Mg{sub 13}Sr phases. By increasing the cooling rate during solidification from 10 and 120 K/s the average dendrite arm thickness decreased from 18 to 5 μm and the total volume fraction of the interdendritic phases from 20% to 30%. Both factors slightly increased hardness and compressive strength. The room temperature compressive strength and hardness of the alloy solidified at 30 K/s were 298 MPa and 50 HV 5, i.e. similar to those of the as-cast WE43 alloy and lower than those of the AZ91 alloy. At 250 °C the compressive strength of the AJ62 alloy decreased by 50 MPa, whereas those of the AZ91 and WE43 alloys by 100 and 20 MPa, respectively. The creep rate of the AJ62 alloy was higher than that of the WE43 alloy, but significantly lower in comparison with the AZ91 alloy. Different thermal stabilities of the alloys were discussed and related to structural changes during elevated temperature expositions. - Highlights: • Small effect of cooling rate on the compressive strength and hardness of AJ 62 • A bit lower compressive strength of AJ 62 compared to AZ91 at room temperature • Higher resistance of the AJ 62

Hot mechanical behaviour of dispersion strengthened Cu alloys

International Nuclear Information System (INIS)

Garcia G, Jose; Espinoza G, Rodrigo; Palma H, Rodrigo; Sepulveda O, Aquiles

2003-01-01

This work is part of a research project which objective is the improvement of the high-temperature mechanical properties of copper, without an important decrease of the electrical or thermal conduction properties. The general hypothesis is that this will be done by the incorporation of nanometric ceramic dispersoids for hindering the dislocation and grain boundaries movement. In this context, the object of the present work is the study of the resistance to hot deformation of dispersion-strengthened copper alloys which have prepared by reactive milling. Two different alloys, Cu-2,39wt.%Ti-0.56wt.%C and Cu-1.18wt.%Al, were prepared so as obtain a copper matrix reinforced with nanometric TiC y Al 2 O 3 particles with a nominal total amount of 5 vol.%. The particles were developed by an in-situ formation process during milling. The materials were prepared in an attritor mill, and consolidated by extrusion at 750 o C, with an area reduction rate of 10:1. The resistance to hot deformation was evaluated by hot compression tests at 500 and 850 o C, at initial strain rates of 10 -3 and 10 -4 s-1. To evaluate the material softening due temperature, annealing at 400, 650 y 900 o C during 1h were applied; after that, hardness was measured at room temperature. Both studies alloys presented a higher resistance to hot deformation than pure copper, with or without milling. Moreover, the Cu-Ti-C alloy presented a mechanical resistance higher than that of the Cu-Al one. Both alloys presented strain-stress compression curves with a typical hot-work shape: an initial maximum followed by a stationary plateau. The Cu-Ti-C alloy had a higher hardness and did not present a hardness decay even after annealings at the higher temperature imposed (900 o C), while the Cu-Al alloy did exhibit a strong decay of hardness after the annealing at 900 o C. The best behaviour exhibited by the Cu-Ti C alloy, was attributed to the formation of a major quantity of dispersoids that in the Cu-Al alloy. In

Kinetic characterization and of recrystallization of the aluminum alloy 6063 after S work hardening treatment; Caracterizacao e cinetica de recristalizacao da liga de aluminio 6063 apos tratamentos termomecanicos

Energy Technology Data Exchange (ETDEWEB)

Esposito, Iara Maria

2006-07-01

The aluminum 6063 alloy possesses a great industrial interest, presenting characteristics that justify its frequent use, when compared to the other aluminum alloys: the precipitation hardening and high cold work capacity. These alloys present high ductility, that allows their use in operations with high deformation degrees, as the cold work. The objective of this work is to show comparative analysis of the hardness Vickers of the commercial aluminum 6063 alloy, after cold work with different area reduction degree and thermal treatment. Considering the frequent utilization aluminium 6063 alloy, this work studies the characterization and recrystallization of this alloy, after the plastic deformation in different area reduction degrees, thermal treatment and convenient treatment times - Thermo mechanic Treatments. (author)

Preparation of hard magnetic materials based on nitrogenated rare-earth iron alloys

International Nuclear Information System (INIS)

Guilherme, Eneida da Graca

1999-01-01

Nd Fe 11 Ti, Nd Fe 10.5 Mo 1.5 and Nd Fe 10.75 Mo 1.25 alloys were synthesized by reduction-diffusion calciothermic process (RDC) from neodymium chloride (NdCl 3 ), iron, titanium, molybdenum and reduction agent (metallic calcium). The effect of process variables, like temperature, time, excess amount of NdCl 3 , heating rate, and composition variation of the Nd Fe 12-x Mo x (1 ≥ x ≥ 2). Mother alloys in which 1:12 phase is major were nitrogenated by gas-solid reaction with N 2 and by chemical reaction with sodium zide (Na N 3 ). In addition, the influence of reducing particle size of the powdered mother alloys in the nitrogenation step with Na N 3 were studied. As prepared and interstitially modified Nd Fe 11 Ti, Nd Fe 10.5 Mo 1.5 and Nd Fe 10.75 Mo 1.25 alloys with nitrogen , were characterized by X-ray diffraction, Moessbauer spectroscopy, thermomagnetic, SEM and EDS. Nitrogenation by gas-solid reaction with N 2 is found to be not promising, since resulted Curie temperatures (Tc) were lower than literature values. However, nitrogenation by chemical reaction with Na N 3 was efficient with higher or same Tc than previous reported results. The average increases on Tc and volumetric expansion were 200 deg C and 4%, respectively. Milling of the mother alloys before nitrogenation at 330 deg C is preferred because reaction kinetics is enhanced. Nevertheless, at 450 deg C, a competition between the interstitially modified compound formation (alloy + N) and alloy dissociation has occurred, resulting in a Fe-α phase increase. (author)

Experimental Studies on Al (5.7% Zn) Alloy based Hybrid MMC

Science.gov (United States)

Shivaprakash, Y. M.; Ramu, H. C.; Chiranjivee; Kumar, Roushan; Kumar, Deepak

2018-02-01

In this investigation, an attempt is made to disperse SiC (20-25 microns) and Gr (15-20 microns) in the aluminium alloy having Zn, Mg and coper as major alloying elements. The composite is further subjected to mechanical testing to determine various properties like hardness, tensile strength and wear resistance. The alloy and composite samples were tested in the un heat treated conditions. All the tests were done at the laboratory conditions as per ASTM standards. The Pin-On-Disc tribometer is used to test the two-body abrasive sliding wear behaviour in dry conditions. The wear pattern is analysed by the optical images of worn surface taken in an inverted metallurgical microscope. The calculated density is found to be reducing as the SiC and Gr quantity is increased in the base alloy. The as cast Al alloy was found to be having highest hardness. The introduction of SiC tend to increase the hardness and UTS, since Gr is also introduced simultaneously which tends to reduce the hardness and UTS of composite. The composite having highest quantity of Gr showed superior wear resistance which is mainly because the Gr particulates provide an inbuilt lubricating properties to composite. The analysis of images of worn surface showed the abrasive and delamination pattern of wear. The composites developed in the present work can be used in the automobile and aerospace parts that are light in weight and require self-lubricating properties to enhance the wear resistance.

Multi Sector Planning Tools for Trajectory-Based Operations

Science.gov (United States)

Prevot, Thomas; Mainini, Matthew; Brasil, Connie

2010-01-01

This paper discusses a suite of multi sector planning tools for trajectory-based operations that were developed and evaluated in the Airspace Operations Laboratory (AOL) at the NASA Ames Research Center. The toolset included tools for traffic load and complexity assessment as well as trajectory planning and coordination. The situation assessment tools included an integrated suite of interactive traffic displays, load tables, load graphs, and dynamic aircraft filters. The planning toolset allowed for single and multi aircraft trajectory planning and data communication-based coordination of trajectories between operators. Also newly introduced was a real-time computation of sector complexity into the toolset that operators could use in lieu of aircraft count to better estimate and manage sector workload, especially in situations with convective weather. The tools were used during a joint NASA/FAA multi sector planner simulation in the AOL in 2009 that had multiple objectives with the assessment of the effectiveness of the tools being one of them. Current air traffic control operators who were experienced as area supervisors and traffic management coordinators used the tools throughout the simulation and provided their usefulness and usability ratings in post simulation questionnaires. This paper presents these subjective assessments as well as the actual usage data that was collected during the simulation. The toolset was rated very useful and usable overall. Many elements received high scores by the operators and were used frequently and successfully. Other functions were not used at all, but various requests for new functions and capabilities were received that could be added to the toolset.

Synthesis of cobalt alloy through smelting method and its characterization as prosthesis bone implant

International Nuclear Information System (INIS)

Aminatun,; Putri, N.S Efinda; Indriani, Arista; Himawati, Umi; Hikmawati, Dyah; Suhariningsih

2014-01-01

Cobalt-based alloys are widely used as total hip and knee replacements because of their excellent properties, such as corrosion resistance, fatigue strength and biocompatibility. In this work, cobalt alloys with variation of Cr (28.5; 30; 31.5; 33, and 34.5% wt) have been synthesized by smelting method began with the process of compaction, followed by smelting process using Tri Arc Melting Furnace at 200A. Continued by homogenization process at recrystallization temperature (1250° C) for 3 hours to allow the atoms diffuses and transform into γ phase. The next process is rolling process which is accompanied by heating at 1200° C for ± 15 minutes and followed by quenching. This process is repeated until the obtained thickness of ± 1 mm. The evaluated material properties included microstructure, surface morphology, and hardness value. It was shown that microstructure of cobalt alloys with variation of Cr is dominant by γ phase, thus making the entire cobalt alloys have high hardness. It was also shown from the surface morphology of entire cobalt alloys sample indicated the whole process of synthesis that had good solubility were at flat surface area. Hardness value test showed all of cobalt alloys sample had high hardness, just variation of 33% Cr be in the range of ASTMF75, it were 345,24 VHN which is potential to be applied as an implant prosthesis

Thermally-Induced Crack Evaluation in H13 Tool Steel

Directory of Open Access Journals (Sweden)

Hassan Abdulrssoul Abdulhadi

2017-11-01

Full Text Available This study reported the effect of thermal wear on cylindrical tool steel (AISI H13 under aluminum die-casting conditions. The AISIH13 steels were immersed in the molten aluminum alloy at 700 °C before water-quenching at room temperature. The process involved an alternating heating and cooling of each sample for a period of 24 s. The design of the immersion test apparatus stylistically simulated aluminum alloy dies casting conditions. The testing phase was performed at 1850, 3000, and 5000 cycles. The samples were subjected to visual inspection after each phase of testing, before being examined for metallographic studies, surface crack measurement, and hardness characteristics. Furthermore, the samples were segmented and examined under optical and Scanning Electron Microscopy (SEM. The areas around the crack zones were additionally examined under Energy Dispersive X-ray Spectroscopy (EDXS. The crack’s maximum length and Vickers hardness profiles were obtained; and from the metallographic study, an increase in the number of cycles during the testing phase resulted in an increase in the surface crack formation; suggesting an increase in the thermal stress at higher cycle numbers. The crack length of Region I (spherically shaped was about 47 to 127 µm, with a high oxygen content that was analyzed within 140 µm from the surface of the sample. At 700 °C, there is a formation of aluminum oxides, which was in contact with the surface of the H13 sample. These stresses propagate the thermal wear crack length into the tool material of spherically shaped Region I and cylindrically shape Region II, while hardness parameters presented a different observation. The crack length of Region I was about 32% higher than the crack length of Region II.

Formation and Disruption of W-Phase in High-Entropy Alloys

Directory of Open Access Journals (Sweden)

Sephira Riva

2016-05-01

Full Text Available High-entropy alloys (HEAs are single-phase systems prepared from equimolar or near-equimolar concentrations of at least five principal elements. The combination of high mixing entropy, severe lattice distortion, sluggish diffusion and cocktail effect favours the formation of simple phases—usually a bcc or fcc matrix with minor inclusions of ordered binary intermetallics. HEAs have been proposed for applications in which high temperature stability (including mechanical and chemical stability under high temperature and high mechanical impact is required. On the other hand, the major challenge to overcome for HEAs to become commercially attractive is the achievement of lightweight alloys of extreme hardness and low brittleness. The multicomponent AlCrCuScTi alloy was prepared and characterized using powder X-ray diffraction (PXRD, scanning-electron microscope (SEM and atomic-force microscope equipped with scanning Kelvin probe (AFM/SKP techniques. Results show that the formation of complex multicomponent ternary intermetallic compounds upon heating plays a key role in phase evolution. The formation and degradation of W-phase, Al2Cu3Sc, in the AlCrCuScTi alloy plays a crucial role in its properties and stability. Analysis of as-melted and annealed alloy suggests that the W-phase is favoured kinetically, but thermodynamically unstable. The disruption of the W-phase in the alloy matrix has a positive effect on hardness (890 HV, density (4.83 g·cm−3 and crack propagation. The hardness/density ratio obtained for this alloy shows a record value in comparison with ordinary heavy refractory HEAs.

Proton irradiation studies on Al and Al5083 alloy

Science.gov (United States)

Bhattacharyya, P.; Gayathri, N.; Bhattacharya, M.; Gupta, A. Dutta; Sarkar, Apu; Dhar, S.; Mitra, M. K.; Mukherjee, P.

2017-10-01

The change in the microstructural parameters and microhardness values in 6.5 MeV proton irradiated pure Al and Al5083 alloy samples have been evaluated using different model based techniques of X-ray diffraction Line Profile Analysis (XRD) and microindendation techniques. The detailed line profile analysis of the XRD data showed that the domain size increases and saturates with irradiation dose both in the case of Al and Al5083 alloy. The corresponding microstrain values did not show any change with irradiation dose in the case of the pure Al but showed an increase at higher irradiation doses in the case of Al5083 alloy. The microindendation results showed that unirradiated Al5083 alloy has higher hardness value compared to that of unirradiated pure Al. The hardness increased marginally with irradiation dose in the case of Al5083, whereas for pure Al, there was no significant change with dose.

Microstructure and mechanical properties of thixoformed A319 aluminium alloy

International Nuclear Information System (INIS)

Salleh, M.S.; Omar, M.Z.; Syarif, J.; Alhawari, K.S.; Mohammed, M.N.

2014-01-01

Highlights: • A319 was successfully thixoformed at 50% liquid, i.e. at 571 °C. • T6 heat treatment has increased the strength and hardness of the thixoformed alloy. • The elongation after T6 heat treatment is even significantly improved. • The iron-rich intermetallic phase reduces the strength of the thixoformed alloy. - Abstract: Thixoforming is a viable technology for forming alloys in a semisolid state into near net-shaped products. In the present study, the effect of a thixoforming process on the microstructure and mechanical properties of A319 aluminium alloy was investigated. The ingots obtained from the cooling slope were thixoformed in a press after they remained at 571 °C for 5 min, yielding a microstructure predominantly composed of α-Al globules and inter-globular Si particles. Some of the thixoformed samples were treated with an ageing process (T6) and then, hardness and tensile samples were prepared from the as-cast, as-thixoformed and thixoformed T6. All the thixoformed samples were characterised using optical microscopy, scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and X-ray diffraction (XRD) as well as hardness measurements and tensile tests. The results indicate that the mechanical properties of the thixoformed A319 alloy increased after the T6 heat treatment (hardness of 124.2 ± 3.2 HV, tensile strength of 298 ± 3.0 MPa, yield strength of 201 ± 2.6 MPa and elongation to fracture of 4.5 ± 0.3%). The fracture samples from the tensile test were analysed, revealing that the iron-rich intermetallic observed in the samples reduced the tensile strength and ductility of the thixoformed A319 alloys

Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

OpenAIRE

Wang, Dan; Li, Heng; Yang, He; Ma, Jun; Li, Guangjun

2014-01-01

The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (c...

Electrical resistivity of liquid Ag-Au alloy

International Nuclear Information System (INIS)

Anis Alam, M.; Tomak, M.

1983-01-01

Calculations of the dependence of the electrical resistivity in liquid Ag-Au binary alloy on composition are reported. The structure of the binary alloy is described as a hard-sphere system. A one-parameter local pseudopotential, which incorporates s-d hybridization effects phenomenologically, is employed in the resistivity calculation. A reasonable agreement with experimental trend is observed. (author)

Enhancing Friction Stir Weldability of 6061-T6 Al and AZ31B Mg Alloys Assisted by External Non-rotational Shoulder

Science.gov (United States)

Ji, Shude; Huang, Ruofei; Meng, Xiangchen; Zhang, Liguo; Huang, Yongxian

2017-05-01

In order to increase cooling rate and then reduce the amounts of intermetallic compounds, external non-rotational shoulder tool system derived from traditional tool in friction stir welding was used to join dissimilar Al and Mg alloys. In this study, based on the external non-rotational shoulder, the weldability of Al and Mg alloys was significantly improved. The non-rotational shoulder tool is propitious to make more materials into weld, increase cooling rate and then reduce material adhesion of rotational pin, obtaining sound joint with smaller flashes and smooth surface. Importantly, the thickness of intermetallic compounds layer is reduced compared with traditional tool. Meanwhile, hardness values of dissimilar joint present uneven distribution, resulting from complex intercalated structures in nugget zone (NZ) featured by intermetallic compound layers and fine recrystallized Mg and Al grains. Compared with traditional tool, non-rotational shoulder is beneficial to higher tensile properties of joint. Due to the intermetallic compound layer formed in the interface of Al-Mg, the welding joint easily fractures at the NZ, presenting the typical brittle fracture mode.

Microstructure, hardness, corrosion resistance and porcelain shear bond strength comparison between cast and hot pressed CoCrMo alloy for metal-ceramic dental restorations.

Science.gov (United States)

Henriques, B; Soares, D; Silva, F S

2012-08-01

The purpose of this study was to compare the microstructure, hardness, corrosion resistance and metal-porcelain bond strength of a CoCrMo dental alloy obtained by two routes, cast and hot pressing. CoCrMo alloy substrates were obtained by casting and hot pressing. Substrates' microstructure was examined by the means of Optical Microscopy (OM) and by Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS). Hardness tests were performed in a microhardness indenter. The electrochemical behavior of substrates was investigated through potentiodynamic tests in a saline solution (8g NaCl/L). Substrates were bonded to dental porcelain and metal-porcelain bond strength was assessed by the means of a shear test performed in a universal test machine (crosshead speed: 0.5 mm/min) until fracture. Fractured surfaces as well as undestroyed interface specimens were examined with Stereomicroscopy and SEM-EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The t-test (pmicrostructures whereas hot pressed specimens exhibited a typical globular microstructure with a second phase spread through the matrix. The hardness registered for hot pressed substrates was greater than that of cast specimens, 438±24HV/1 and 324±8HV/1, respectively. Hot pressed substrates showed better corrosion properties than cast ones, i.e. higher OCP; higher corrosion potential (E(corr)) and lower current densities (i(corr)). No significant difference was found (p<0.05) in metal-ceramic bond strength between cast (116.5±6.9 MPa) and hot pressed (114.2±11.9 MPa) substrates. The failure type analysis revealed an adhesive failure for all specimens. Hot pressed products arise as an alternative to cast products in dental prosthetics, as they impart enhanced mechanical and electrochemical properties to prostheses without compromising the metal-ceramic bond strength. Copyright © 2012 Elsevier Ltd. All rights reserved.

Effect of Anneal temperature and Time on Change of Texture and Hardness of Al-Cu-Mg

International Nuclear Information System (INIS)

Masrukan; Adolf Asih, S.

2000-01-01

Observation of the effect of annealing temperature to its texture and hardness of the Al-Cu-Mg has been done. In this experiments aluminium alloy powder and 5 pieces cubes of this alloy with size of 8 x 8 x 8 mm 3 were used. The powder was not annealed, 2 pieces cube were annealed for 20 hours at temperatures of 200 o C and 300 o respectively, finally 3 pieces cube were annealed at temperature of 400 o C. Texture measurement was done using x-ray diffraction with wave length of 1.78892 A using inverse pole figure method. The hardness testing results at constant temperature of 400 o C and various time indicated that the hardness values are decreased with increasing annealed time. Also, at hardness testing for constant time and various annealing temperatures indicated that the hardness values decreased with increasing annealing temperature

LETOS -- A Lightweight Execution Tool for Operational Semantics

NARCIS (Netherlands)

Hartel, Pieter H.

A lightweight tool is proposed to aid in the development of operational semantics. To use LETOS an operational semantics must be expressed in its meta-language, which itself is a superset of Miranda. The LETOS compiler is smaller than comparable tools, yet LETOS is powerful enough to support

Effects of hardness of abrasive grains on surface roughness of work piece in PVA bonded grinding wheel

International Nuclear Information System (INIS)

Nitta, S.; Takata, A.; Ishizaki, K.

2000-01-01

The purpose of this study is to clarify relation between hardness of abrasive grains and surface roughness of work piece in the case of PVA (Polyvinyl alcohol) bonded grinding wheels. Two PVA bonded grinding wheels; with diamond or silicon carbide as abrasive grains and grinding of glass and aluminum alloy was performed. The PVA bonded grinding wheels The PVA bonded grinding wheel with silicon carbide could not grind the glass. Because insufficiency in hardness, the PVA bonded grinding wheel with the diamond abrasive grains caused deep scratch on the aluminum alloy. It was found that the final surface roughness of the work piece was not proportional to the hardness of abrasive grains. The suitable hardness of abrasive grains will be obtained by the hardness of work piece. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

Welding of Invar Fe-36 Ni Alloy used for tooling of composite materials

International Nuclear Information System (INIS)

Corbacho, J.L.; Suarez, J.C.; Molleda, F.

1997-01-01

Invar alloy has been used for a long time almost exclusively for the manufacturing of high precision devices. Recently, however, new structural uses, such as bulky composite tooling for aerospace industry, have forced to reconsider all the welding procedures previously used. The aim of this research work is to get some insight into several of the problems of welding of invar, while proposing solutions concerned with experience or actual uses. Several issues have been considered, such as precautions with regards the purity of the inert shielding gas and the absence of residues on the surface, role of the titanium added with the filler metal, sensitivity of the alloy to reheat cracking, existence of precipitates and inclusions, etc. The presence of a characteristic banding on the weld pool, its origin and incidence on joint's properties have been also investigated. (Author) 28 refs

Evaluation of the mechanical properties of Niobium modified cast AISI H 13 hot work tool steel

International Nuclear Information System (INIS)

Noorian, A.; Kheirandish, Sh.; Saghafian, H.

2010-01-01

In this research, the effects of partially replacing of vanadium and molybdenum with niobium on the mechanical properties of AISIH 13 hot-work tool steel have been studied. Cast samples made of the modified new steel were homogenized and austenitized at different conditions, followed by tempering at the specified temperature ranges. Hardness, red hardness, three point bending test and Charpy impact test were carried out to evaluate the mechanical properties together with characterizing the microstructure of the modified steel using scanning electron microscope. The results show that niobium addition modifies the cast structure of Nb-alloyed steel, and increases its maximum hardness. It was found that bending strength; bending strain, impact strength, and red hardness of the modified cast steel are also higher than those of the cast H13 steel, and lower than those of the wrought H13 steel.

Microhardness evaluation alloys Hf-Si-B; Avaliacao de microdureza de ligas Hf-Si-B

Energy Technology Data Exchange (ETDEWEB)

Gigolotti, Joao Carlos Janio; Costa, Eliane Fernandes Brasil [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil); Nunes, Carlos Angelo; Rocha, Elisa Gombio; Coelho, Gilberto Carvalho, E-mail: carlosjanio@uol.com.br, E-mail: eliane-costabrasi@hotmail.com, E-mail: cnunes@demar.eel.usp.br, E-mail: elisarocha@alunos.eel.usp.br, E-mail: coelho@demar.eel.usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil)

2014-08-15

The technological advance has generated increasing demand for materials that can be used under high temperature, what includes intermetallic MR-Si-B (MR = refractory metal) alloys with multiphase structures, that can also be applied in oxide environments. Thus, this work had for objective the micro hardness study of the Hf-Si-B system alloys, heat treated at 1600 deg C, in the Hf rich region. Hf-Si-B alloys had been produced with blades of Hf (min. 99.8%), Si (min. 99.998%) and B (min. 99.5%), in the voltaic arc furnace and heat treated at 1600 deg C under argon atmosphere. The relationship of the phases had been previously identified by X-ray diffraction and contrast in backscattered electron imaging mode. The alloys had their hardness analyzed by method Vickers (micro hardness) with load of 0.05 kgf and 0.2 kgf and application time of 20 s. The results, obtained from the arithmetic mean of measurements for each alloy on the heterogeneous region, showed a mean hardness of 11.08 GPA, with small coefficient of variation of 3.8%. The borides HfB2 (19.34 GPa) e HfB - 11.76 GPa, showed the hardness higher than the silicides Hf2Si (8.57 GPa), Hf5Si3 (9.63 GPa), Hf3Si2 (11.66 GPa), Hf5Si4 (10.00 GPa), HfSi (10.02 GPa) e HfSi2 (8.61 GPa). (author)

Impact of Zr + 2.5% Nb alloy corrosion upon operability of RBMK-1000 fuel channels

International Nuclear Information System (INIS)

Kovyrshin, V.; Zaritsky, N.

1999-01-01

The basic components of RBMK-1000 core (fuel channels, bimetal adapters, claddings of fuel elements, etc.) are of zirconium alloys. Their corrosion is one of factors influencing upon fuel channels operability. Dynamics of channel tubes nodular corrosion development is presented by the results of in-reactor investigation at ChNPP. Radiation-induced mechanism of corrosion damage of tubes surface in contact with coolant was formulated and substantiated by data of post-reactor studies. Within the certain time period of operation corrosion of zirconium alloy of lower bimetal adapter along with removal from there of corrosion products are predominant within the whole process of reactor elements corrosion. The experimental and calculating method was proposed and substantiated to predict time duration up to loss of fuel channels leak tightness. The approaches were generalized to control state of fuel channels material to assess their operability under operation of RBMK-1000 reactors. (author)

Effect of double ion implantation and irradiation by Ar and He ions on nano-indentation hardness of metallic alloys

Science.gov (United States)

Dayal, P.; Bhattacharyya, D.; Mook, W. M.; Fu, E. G.; Wang, Y.-Q.; Carr, D. G.; Anderoglu, O.; Mara, N. A.; Misra, A.; Harrison, R. P.; Edwards, L.

2013-07-01

In this study, the authors have investigated the combined effect of a double layer of implantation on four different metallic alloys, ODS steel MA957, Zircaloy-4, Ti-6Al-4V titanium alloy and stainless steel 316, by ions of two different species - He and Ar - on the hardening of the surface as measured by nano-indentation. The data was collected for a large number of indentations using the Continuous Stiffness Method or "CSM" mode, applying the indents on the implanted surface. Careful analysis of the data in the present investigations show that the relative hardening due to individual implantation layers can be used to obtain an estimate of the relative hardening effect of a combination of two separate implanted layers of two different species. This combined hardness was found to lie between the square root of the sum of the squares of individual hardening effects, (ΔHA2 + ΔHB2)0.5 as the lower limit and the sum of the individual hardening effects, (ΔHA + ΔHB) as the upper limit, within errors, for all depths measured. The hardening due to irradiation by different species of ions was calculated by subtracting the average hardness vs. depth curve of the un-irradiated or "virgin" material from that of the irradiated material. The combined hardening of the irradiated samples due to Ar and He irradiation was found to be described well by an approximate upper bound given by the simple linear sum of the individual hardening (L) and a lower bound given by the square root of the sum of the squares (R) of the individual hardening effects due to Ar and He irradiation along the full depth of the indentation. The peak of the combined hardness of Ar and He irradiated material appears at the depth predicted by both the R and the L curves, in all samples. The combined hardness increase due to Ar and He irradiation lies near the upper limit (L curve) for the ODS steel MA957, somewhere in between L and R curves for Zircaloy-4, and near the R curve for the stainless steel 316