Dual-nanoparticulate-reinforced aluminum matrix composite materials

International Nuclear Information System (INIS)

Kwon, Hansang; Cho, Seungchan; Kawasaki, Akira; Leparoux, Marc

2012-01-01

Aluminum (Al) matrix composite materials reinforced with carbon nanotubes (CNT) and silicon carbide nanoparticles (nano-SiC) were fabricated by mechanical ball milling, followed by hot-pressing. Nano-SiC was used as an active mixing agent for dispersing the CNTs in the Al powder. The hardness of the produced composites was dramatically increased, up to eight times higher than bulk pure Al, by increasing the amount of nano-SiC particles. A small quantity of aluminum carbide (Al 4 C 3 ) was observed by TEM analysis and quantified using x-ray diffraction. The composite with the highest hardness values contained some nanosized Al 4 C 3 . Along with the CNT and the nano-SiC, Al 4 C 3 also seemed to play a role in the enhanced hardness of the composites. The high energy milling process seems to lead to a homogeneous dispersion of the high aspect ratio CNTs, and of the nearly spherical nano-SiC particles in the Al matrix. This powder metallurgical approach could also be applied to other nanoreinforced composites, such as ceramics or complex matrix materials. (paper)

Improving Hardness and Toughness of Boride Composites Based on AIMgB₁₄

Energy Technology Data Exchange (ETDEWEB)

Peters, Justin Steven [Iowa State Univ., Ames, IA (United States)

2007-01-01

The search for new super-hard materials has usually focused on strongly bonded, highly symmetric crystal structures similar to diamond. The two hardest single-phase materials, diamond and cubic boron nitride (cBN), are metastable, and both must be produced at high temperatures and pressures, which makes their production costly. In 2000, a superhard composite based on a low-symmetry, boron-rich compound was reported. Since then, many advances have been made in the study of this AlMgB₁₄-TiB₂ composite. The composite has been shown to exhibit hardness greater than either of its constituent phases, relying on its sub-micron microstructure to provide hardening and strengthening mechanisms. With possible hardness around 40 GPa, an AlMgB₁₄ - 60 vol% TiB₂ approaches the hardness of cBN, yet is amenable to processing under ambient pressure conditions. There are interesting aspects of both the AlMgB₁₄ and TiB₂ phases. AlMgB₁₄ is comprised of a framework of boron, mostly in icosahedral arrangements. It is part of a family of 12 known compounds with the same boron lattice, with the metal atoms replaced by Li, Na, Y or a number of Lanthanides. Another peculiar trait of this family of compounds is that every one contains a certain amount of intrinsic vacancies on one or both of the metal sites. These vacancies are significant, ranging from 3 to 43% of sites depending on the composition. TiB₂ is a popular specialty ceramic material due to its high hardness, moderate toughness, good corrosion resistance, and high thermal and electrical conductivity. The major drawback is the difficulty of densification of pure TiB₂ ceramics. A combination of sintering aids, pressure, and temperatures of 1800 C are often required to achieve near full density articles. The AlMgB₁₄ - TiB₂ composites can achieve 99% density from hot-pressing at 1400 C. This is mostly due to the

Recent developments in hard magnetic materials

International Nuclear Information System (INIS)

Asti, G.

1989-01-01

Hard magnetic materials find ever-increasing uses in modern technology. Their importance is mainly in the domain of permanent magnets, but a variety of other applications is being offered to this class of materials, especially for what regards the areas of information storage, telecommunications and special electronic devices. These developments are connected to the emphasis that is more and more given to thin films having high magnetic anisotropy. The recent advancement in the field of hard magnetic materials is among the best examples where technology depends to a great extent upon the continuous progress in the scientific knowledge. The research activity is characterized by the introduction of new classes of materials and continuous improvements in the preparation techniques both for what regards industrial processing and method for obtaining high quality materials in form of crystals, films or amorphous specimens. In this respect a special place must be reserved to rare earth transition metal compounds, a class of materials that attracted enormeous attention after the discovery by Hoffer and Strnat in 1966 of the large uniaxial magnetocrystalline anisotropy of the compound YCo 5 . Beside the so called 1:5 phase, other compositions of technical importance are the 2:17 and the recently discovered Nd 2 Fe 14 B, which is a real new ternary phase having tetragonal crystal structure. Great efforts have been done to gain a better understanding of the magnetic anisotropy and its relationship to the coercivity is of leading importance for a further development in this important area of magnetism. (orig.)

Hard tissue compatibility of natural hydroxyapatite/chitosan composite

International Nuclear Information System (INIS)

Tang Xiaojun; Gui Lai; Lue Xiaoying

2008-01-01

The natural hydroxyapatite/chitosan (NHC) composite is a new synthesized material. The aim of this experiment was to assess the bone tissue compatibility of this NHC composite in vivo. Twenty-four healthy New Zealand rabbits were included in this study. Of those, 20 were used as the experimental group and four as the control group. In the experimental group, animals receive a cranium defect procedure and NHC composite repair. In the control group, animals underwent the cranium defect procedure without NHC composite repair. At 1, 4, 12, 24, and 40 weeks after surgery, the animals were sacrificed and samples were taken and assessed by gross observation, three-dimensional (3D) computerized tomographic (CT) reconstruction, histology and scanning electron microscope. Our results showed that at 1 week after repairing the bone defect with the NHC composite in the experimental group, new bone appeared around the composite and matured gradually. At 24 weeks after surgery, there were little collagenous tissues present between the material and surrounding bones. At 40 weeks after surgery, new bone had grown into the mature bone and total osseointegration had occurred. In the control group, however, no bone defect healing was observed at 40 weeks after surgery. All these results of the present in vivo work suggest that the NHC composite has a good hard tissue biocompatibility and an excellent osteoconductivity. It is suitable for artificial bone implants and frame materials of tissue engineering.

Hard tissue compatibility of natural hydroxyapatite/chitosan composite

Energy Technology Data Exchange (ETDEWEB)

Tang Xiaojun; Gui Lai [Department of Cranio-maxillofacial Surgery, Plastic Surgery Hospital, Chinese Academy of Medical Sciences and Peking Union Medical College, 33 Ba-Da-Chu Road, Beijing, 100144 (China); Lue Xiaoying [State Key Laboratory of Bioelectronics, School of Biological Science and Medical Engineering, Southeast University, Nanjing, 210096 (China)], E-mail: laiguiplastic@tom.com, E-mail: luxy@seu.edu.cn

2008-12-15

The natural hydroxyapatite/chitosan (NHC) composite is a new synthesized material. The aim of this experiment was to assess the bone tissue compatibility of this NHC composite in vivo. Twenty-four healthy New Zealand rabbits were included in this study. Of those, 20 were used as the experimental group and four as the control group. In the experimental group, animals receive a cranium defect procedure and NHC composite repair. In the control group, animals underwent the cranium defect procedure without NHC composite repair. At 1, 4, 12, 24, and 40 weeks after surgery, the animals were sacrificed and samples were taken and assessed by gross observation, three-dimensional (3D) computerized tomographic (CT) reconstruction, histology and scanning electron microscope. Our results showed that at 1 week after repairing the bone defect with the NHC composite in the experimental group, new bone appeared around the composite and matured gradually. At 24 weeks after surgery, there were little collagenous tissues present between the material and surrounding bones. At 40 weeks after surgery, new bone had grown into the mature bone and total osseointegration had occurred. In the control group, however, no bone defect healing was observed at 40 weeks after surgery. All these results of the present in vivo work suggest that the NHC composite has a good hard tissue biocompatibility and an excellent osteoconductivity. It is suitable for artificial bone implants and frame materials of tissue engineering.

Compositional Dependence Of Hardness Of Ge-Sb-Se Glass For Molded Lens Applications

Directory of Open Access Journals (Sweden)

Park J.K.

2015-06-01

Full Text Available Chalcogenide glass in the ternary Ge-Sb-Se system is inherently moldable, thus being considered as a strong candidate material for use in infrared-transmitting lens applications from the viewpoint of thermal and mechanical stability. In an effort to experimentally determine compositional region suitable for the molded lens applications, we evaluate its compositional dependence of hardness. Among the constituent atoms, Ge content turns out to exert a most conspicuous correlation with hardness. This phenomenological behavior is then explained in connection with the structural evolution that Ge brings about.

Effect of different light curing units on Knoop hardness and temperature of resin composite

Directory of Open Access Journals (Sweden)

Guiraldo Ricardo

2009-01-01

Full Text Available Aim: To evaluate the influence of quartz tungsten halogen and plasma arc curing (PAC lights on Knoop hardness and change in polymerization temperature of resin composite. Materials and Methods: Filtek Z250 and Esthet X composites were used in the shade A3. The temperature increase was registered with Type-k thermocouple connected to a digital thermometer (Iopetherm 46. A self-cured polymerized acrylic resin base was built in order to guide the thermocouple and to support the dentin disk of 1.0 mm thickness obtained from bovine tooth. On the acrylic resin base, elastomer mold of 2.0 mm was adapted. The temperature increase was measured after composite light curing. After 24 h, the specimens were submitted to Knoop hardness test (HMV-2000, Shimadzu, Tokyo, Japan. Data were submitted to ANOVA and Tukey′s test (a = 0.05. Results: For both composites, there were no significant differences (P > 0.05 in the top surface hardness; however, PAC promoted statistically lower (P < 0.05 Knoop hardness number values in the bottom. The mean temperature increase showed no significant statistical differences (P > 0.05. Conclusion: The standardized radiant exposure showed no influence on the temperature increase of the composite, however, showed significant effect on hardness values.

Effects of 35% Carbamide Peroxide Gel on Surface Roughness and Hardness of Composite Resins

OpenAIRE

Sharafeddin, F.; Jamalipour, GR.

2010-01-01

Objective: Bleaching agents may not be safe for dental materials. The purpose of this in-vitro study was to evaluate the effects of Opalescent Quick ?in-office bleaching gel? containing 35% carbamide peroxide on the surface roughness and hardness of microfilled (Heliomolar) and hybride (Spectrum TPH) composite resins. Materials and Methods: Twenty specimens of Spectrum TPH composite resins and twenty Heliomolar composite resins were fabricated using a metallic ring (6.5 mm diameter and 2.5 mm...

Mechanical Properties of Nano structured TiC-FeAl Hard Materials

International Nuclear Information System (INIS)

Shon, In-Jin; Jo, Hyoung-Gon; Kim, Byung-Su; Yoon, Jin-Kook; Hong Kyung-Tae

2015-01-01

For the formation of cemented Tic composite, Co or Ni is added as a binder. However, the high cost and low hardness of Co or Ni as binder and the low corrosion resistance of Tic-Co and Tic-Ni composite have generated interest to find alternative binder materials. It has been reported that FeAl show higher oxidation resistance and hardness as well as low cost compared to Co or Ni. Highly dense nanocrystalline Tic and Tic-FelAl with a relative density of up to 100% were obtained within 2 min by PCAS(pulsed current activated sintering) under the condition of 80MPa and up to 1300. The effect of FeAl addition of FeAl on the consolidation, the microstructure and the mechanical properties (hardness and fracture toughness) of TiC were investigated. The fracture toughness of TiC greatly increases without great decrease of the hardness by addition of FeAl. Not only fracture toughness but also hardness values of TiC-10vol.%FeAl were higher than those of TiC-10vol.%Fe, TiC-10vol.%Ni and TiC-10vol.%Co.

Plastic strain and flux jumps in hard and composite superconductors

International Nuclear Information System (INIS)

Maksimov, I.L.; Mints, R.G.

1981-01-01

A study is made into the effect of the critical current density dependence upon the value of plastic strain on the critical state stability in hard and composite superconductors under conditions of plastic yield of the material. Criteria of the critical state stability relative to the jointly developing magnetic flux jumps and plastic strain jerks, are found. (author)

Structure, hardness and fracture features of nanostructural materials

International Nuclear Information System (INIS)

Noskova, N.I.; Korznikov, A.V.; Idrisova, S.R.

2000-01-01

A study is made into nanocrystalline metals Cu and Mo, nanocrystalline intermetallic compound Ni 3 Al produced using severe plastic deformation; nanophase alloys Fe 73.5 Cu 1 Nb 3 Si 1.35 B 9 and Pd 81 Cu 7 Si 12 produced by crystallization from amorphous state as well as nanophase materials TiN and Al 2 O 3 produced by nano powder compacting in the temperature range of 273-573 K. Methods of transmission and scanning electron microscopy, X-ray diffraction analysis, mechanical testing and microhardness measurement are applied to study structure, internal elastic stress, phase composition, hardness, strength and plastic properties, surface fracture mode of nanostructural materials [ru

Influence of heat treatment on hardness and kinetics of growth of intermetallic compound interlayer in titanium-steel composite material

International Nuclear Information System (INIS)

Shmorgun, V.G.; Slaustin, O.V.; Trykov, Yu.P.

2005-01-01

The effect of heat treatment conditions on microhardness and diffusion interlayer thickness is studied for composite material of titanium VT1-O + steel 08kp + titanium VT1-O. Heat treatments are carried out at temperatures of 800-1000 deg C and holding at heat for 3 h in a vacuum furnace (1 x 10 -4 mmHg) as well as in an electric furnace with coating a dual protective layer. It is stated that the hardness and the thickness of the interlayer are higher after heat treatment in an ordinary electric furnaces as compared to vacuum heating. all other things being equal. Annealed in electric furnace specimens are water quenched from temperatures of 600-950 deg C. It is shown that the hardness of the interlayer increases sharply when hardening from 650 deg C comparing with annealed specimens (from 4.5-5.2 to 7-9 GPa). The quenching from 700 and 800 deg C results in an interlayer hardness decrease down to 4.8-5.4 and 3.1-3 GPa respectively. A quenching temperature increase up to 800-900 deg C is accompanied by a monotonic enhancement of hardness from 3.5-4.8 up to 5.1-6.8 GPa [ru

Microstructure and hardness performance of AA6061 aluminium composite using friction stir processing

Science.gov (United States)

Marini, C. D.; Fatchurrohman, N.

2018-04-01

Rice husk ash (RHA) is an industrial waste that has become a potential reinforced material for aluminium matrix composite (AMCs) due to low cost and abundantly available resources. Friction stir processing (FSP) has been introduced as a method to modify surface properties of the metal and alloy including theirs composite as well. The present work reports the production and characterization of AA6061 and AA6061/5 vol% RHA using FSP using parameters rotation speed 1000 rpm and traversed speed 25 mm/min. The microstructure was studied using optical microscopy (OM). A homogenous dispersion of RHA particles was obtained in the composite. No agglomeration or segregation was observed. The produced composite exhibited a fine grain structure. An improvement in hardness profile was observed as AA6061/5 vol% RHA improves in hardness compared to FSPed of AA6061 without reinforcement.

Effect of Dental Restorative Material Type and Shade on Characteristics of Two-Layer Dental Composite Systems

Directory of Open Access Journals (Sweden)

Atefeh Karimzadeh

Full Text Available Abstract The purpose of this study was to investigate the effects of shade and material type and shape in dental polymer composites on the hardness and shrinkage stress of bulk and two-layered restoration systems. For this purpose, some bulk and layered specimens from three different shades of dental materials were prepared and light-cured. The experiments were carried out on three types of materials: conventional restorative composite, nanohybrid composite and nanocomposite. Micro-indentation experiment was performed on the bulk and also on each layer of layered restoration specimens using a Vicker's indenter. The interface between the two layers was studied by scanning electron microscopy (SEM. The results revealed significant differences between the values of hardness for different shades in the conventional composite and also in the nanohybrid composite. However, no statistically significant difference was observed between the hardness values for different shades in the nanocomposite samples. The layered restoration specimens of different restorative materials exhibited lower hardness values with respect to their bulk specimens. The reduction in the hardness value of the layered conventional composite samples was higher than those of the nanocomposite and nanohybrid composite specimens indicating more shrinkage stresses generated in the conventional composite restorations. According to the SEM images, a gap was observed between the two layers in the layered restorations.

A top-down approach for the prediction of hardness and toughness of hierarchical materials

International Nuclear Information System (INIS)

Carpinteri, Alberto; Paggi, Marco

2009-01-01

Many natural and man-made materials exhibit structure over more than one length scale. In this paper, we deal with hierarchical grained composite materials that have recently been designed to achieve superior hardness and toughness as compared to their traditional counterparts. Their nested structure, where meso-grains are recursively composed of smaller and smaller micro-grains at the different scales with a fractal-like topology, is herein studied from a hierarchical perspective. Considering a top-down approach, i.e. from the largest to the smallest scale, we propose a recursive micromechanical model coupled with a generalized fractal mixture rule for the prediction of hardness and toughness of a grained material with n hierarchical levels. A relationship between hardness and toughness is also derived and the analytical predictions are compared with experimental data.

Assessing degradation of composite resin cements during artificial aging by Martens hardness.

Science.gov (United States)

Bürgin, Stefan; Rohr, Nadja; Fischer, Jens

2017-05-19

Aim of the study was to verify the efficiency of Martens hardness measurements in detecting the degradation of composite resin cements during artificial aging. Four cements were used: Variolink II (VL2), RelyX Unicem 2 Automix (RUN), PermaFlo DC (PDC), and DuoCem (DCM). Specimens for Martens hardness measurements were light-cured and stored in water at 37 °C for 1 day to allow complete polymerization (baseline). Subsequently the specimens were artificially aged by water storage at 37 °C or thermal cycling (n = 6). Hardness was measured at baseline as well as after 1, 4, 9 and 16 days of aging. Specimens for indirect tensile strength measurements were produced in a similar manner. Indirect tensile strength was measured at baseline and after 16 days of aging (n = 10). The results were statistically analyzed using one-way ANOVA (α = 0.05). After water storage for 16 days hardness was significantly reduced for VL2, RUN and DCM while hardness of PDC as well as indirect tensile strength of all cements were not significantly affected. Thermal cycling significantly reduced both, hardness and indirect tensile strength for all cements. No general correlation was found between Martens hardness and indirect tensile strength. However, when each material was analyzed separately, relative change of hardness and of indirect tensile strength revealed a strong linear correlation. Martens hardness is a sensible test method to assess aging of resin composite cements during thermal cycling that is easy to perform.

Complex technique for materials hardness measurement

Energy Technology Data Exchange (ETDEWEB)

Krashchenko, V P; Oksametnaya, O B

1984-01-01

A review of existing methods of measurement of material hardness in national and foreign practice has been made. A necessity of improving the technique of material hardness measurement in a wide temperature range and insuring load change with indenting, continuity of imprint application, smooth changing of temperatures along a sample length, and deformation rate control has been noted.

Influence of bone porcelain scraps on the physical characteristics and phase composition of a hard porcelain body

Energy Technology Data Exchange (ETDEWEB)

Nodeh, A.A.

2017-07-01

Hard porcelain is constituted in the alkali oxides-alumina-silica ternary system, and produced by a mixture of clay-feldspar and silica. The most important properties of this porcelain are high mechanical strength, translucency and whiteness. These properties depend on quality of raw material, firing temperature and soaking time. In bone porcelain bone ash was added to body composition up to 50wt.%. Generally hard porcelain and bone porcelain scrap cannot be reused in body composition. Whereas using these scrap could help natural resources. In this research using bon porcelain scraps in hard porcelain body have been investigated. Results show, this substitution decrease firing temperature, linear expansion and increase glass, probability of deformation and total shrinkage. Using 6wt.% bone porcelain scraps to hard porcelain body composition besides improving some properties, increases 1340°C firing mechanical strength two times and helps natural resources. (Author)

Morphology and Hardness Improvement of Lead Bearing Alloy through Composite Production: 75Pb-15Sb-10Sn/ 15% V/V SiO2 Particulate Composite

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Linus Okon ASUQUO

2013-06-01

Full Text Available The morphology and hardness improvement of lead bearing alloy through composite production: 75Pb-15Sb-10Sn/ 15%v/v SiO2 particulate composite, was studied. 75Pb-15Sb-10Sn white bearing alloy produced at the foundry shop of National Metallurgical Development Centre Jos was used for the production of the composite using stir-cast method. The reinforcing agent was 63 microns passing particles of silica. This was produced from pulverizing quartz using laboratory ball mill. The specimens of the composite produced were then subjected to metallographic to study the morphology of the structures produced both in the as cast and aged conditions of the composite. The samples were also tested for hardness and the result showed that the as cast composite had a hardness value of 33 HRB which is an improvement over the hardness value of 27.7 HRB for the 75Pb-15Sb-10Sn alloy which was used for the production of the composite. The effect of age hardening on the produced composite was also investigated; the result showed that the maximum hardness of 34 HRB was obtained after ageing for 3 hours. The micrographs revealed inter-metallic compound SbSn, eutectic of two solid solutions-one tin-rich and the other lead-rich, reinforcing particles, and solid solution of β. The results revealed that particle hardening can be used to improve the hardness of 75Pb-15Sb-10Sn white bearing alloy for use as heavy duty bearing material.

Preparation of the Jaws Damaged Parts from Composite Biopolymers Materials

Directory of Open Access Journals (Sweden)

Riyam A. Al-husseini

2017-10-01

Full Text Available Composite materials composing of fusing two materials or more are disaccorded in mechanical and physical characteristics, The studied the effect of changing in the reinforcement percentage by Hydroxyapatite Prepared nano world via the size of the nanoscale powder manufacturing manner chemical precipitation and microwave powders were two types their preparations have been from natural sources: the first type of eggshells and the other from the bones of fish in mechanical Properties which include the tensile strength, elastic modulus, elongation, hardness and tear for composite material consisting of Silicone rubber (SIR reinforced by (µ-n-HA, after strengthening silicone rubber Protect proportions (5,10,15,20 wt% of Article achieved results that increase the additive lead to increased hardness while tougher and modulus of elasticity decreases with added as shown in the diagrams.

Fabrication and characterisation of a novel biomimetic anisotropic ceramic/polymer-infiltrated composite material.

Science.gov (United States)

Al-Jawoosh, Sara; Ireland, Anthony; Su, Bo

2018-04-10

To fabricate and characterise a novel biomimetic composite material consisting of aligned porous ceramic preforms infiltrated with polymer. Freeze-casting was used to fabricate and control the microstructure and porosity of ceramic preforms, which were subsequently infiltrated with 40-50% by volume UDMA-TEGDMA polymer. The composite materials were then subjected to characterisation, namely density, compression, three-point bend, hardness and fracture toughness testing. Samples were also subjected to scanning electron microscopy and computerised tomography (Micro-CT). Three-dimensional aligned honeycomb-like ceramic structures were produced and full interpenetration of the polymer phase was observed using micro-CT. Depending on the volume fraction of the ceramic preform, the density of the final composite ranged from 2.92 to 3.36g/cm 3 , compressive strength ranged from 206.26 to 253.97MPa, flexural strength from 97.73 to 145.65MPa, hardness ranged from 1.46 to 1.62GPa, and fracture toughness from 3.91 to 4.86MPam 1/2 . Freeze-casting provides a novel method to engineer composite materials with a unique aligned honeycomb-like interpenetrating structure, consisting of two continuous phases, inorganic and organic. There was a correlation between the ceramic fraction and the subsequent, density, strength, hardness and fracture toughness of the composite material. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.

Review on advanced composite materials boring mechanism and tools

Science.gov (United States)

Shi, Runping; Wang, Chengyong

2011-05-01

With the rapid development of aviation and aerospace manufacturing technology, advanced composite materials represented by carbon fibre reinforced plastics (CFRP) and super hybrid composites (fibre/metal plates) are more and more widely applied. The fibres are mainly carbon fibre, boron fibre, Aramid fiber and Sic fibre. The matrixes are resin matrix, metal matrix and ceramic matrix. Advanced composite materials have higher specific strength and higher specific modulus than glass fibre reinforced resin composites of the 1st generation. They are widely used in aviation and aerospace industry due to their high specific strength, high specific modulus, excellent ductility, anticorrosion, heat-insulation, sound-insulation, shock absorption and high&low temperature resistance. They are used for radomes, inlets, airfoils(fuel tank included), flap, aileron, vertical tail, horizontal tail, air brake, skin, baseboards and tails, etc. Its hardness is up to 62~65HRC. The holes are greatly affected by the fibre laminates direction of carbon fibre reinforced composite material due to its anisotropy when drilling in unidirectional laminates. There are burrs, splits at the exit because of stress concentration. Besides there is delamination and the hole is prone to be smaller. Burrs are caused by poor sharpness of cutting edge, delamination, tearing, splitting are caused by the great stress caused by high thrust force. Poorer sharpness of cutting edge leads to lower cutting performance and higher drilling force at the same time. The present research focuses on the interrelation between rotation speed, feed, drill's geometry, drill life, cutting mode, tools material etc. and thrust force. At the same time, holes quantity and holes making difficulty of composites have also increased. It requires high performance drills which won't bring out defects and have long tool life. It has become a trend to develop super hard material tools and tools with special geometry for drilling

High strength bimetallic composite material fabricated by electroslag casting and characteristics of its composite interface

Directory of Open Access Journals (Sweden)

Tian-shun Dong

2016-11-01

Full Text Available Bimetallic composite material of bainitic steel and PD3 steel was produced with electroslag casting process, and element distribution of its composite interface was investigated by theoretical calculation and energy dispersive spectrometer (EDS. Results show that the tensile strength (1,450 MPa, hardness (HRC 41-47 and impact toughness (94.7J·cm-2 of bainitic steel were comparatively high, while its elongation was slightly low (4.0%. Tensile strength (1,100 MPa, hardness (>HRC 31 and elongation (7.72% of the interface were also relatively high, but its impact toughness was low at 20.4 J·cm-2. Results of theoretical calculation of the element distribution in the interface region were basically consistent with that of EDS. Therefore, electroslag casting is a practical process to produce bimetallic composite material of bainitic steel and PD3 steel, and theoretical calculation also is a feasible method to study element distribution of their interface.

Hardness and wear analysis of Cu/Al2O3 composite for application in EDM electrode

Science.gov (United States)

Hussain, M. Z.; Khan, U.; Jangid, R.; Khan, S.

2018-02-01

Ceramic materials, like Aluminium Oxide (Al2O3), have high mechanical strength, high wear resistance, high temperature resistance and good chemical durability. Powder metallurgy processing is an adaptable method commonly used to fabricate composites because it is a simple method of composite preparation and has high efficiency in dispersing fine ceramic particles. In this research copper and novel material aluminium oxide/copper (Al2O3/Cu) composite has been fabricated for the application of electrode in Electro-Discharge Machine (EDM) using powder metallurgy technique. Al2O3 particles with different weight percentages (0, 1%, 3% and 5%) were reinforced into copper matrix using powder metallurgy technique. The powders were blended and compacted at a load of 100MPa to produce green compacts and sintered at a temperature of 574 °C. The effect of aluminium oxide content on mass density, Rockwell hardness and wear behaviour were investigated. Wear behaviour of the composites was investigated on Die-Sink EDM (Electro-Discharge Machine). It was found that wear rate is highly depending on hardness, mass density and green protective carbonate layer formation at the surface of the composite.

The theoretical and experimental researches of Pb-Al composite materials extrusion

Directory of Open Access Journals (Sweden)

G. Ryzińska

2012-07-01

Full Text Available The work presents the analysis of the character of a simultaneous plastic flow of composite material of a hard core-soft sleeve structure. Experimental research work using model composite material Aluminium-Lead and theoretical analysis allowed to identify the initial cracking conditions, its character and localization, depending on geometrical parameters of the composite materials and the extrusion ratio value. It has been shown that the higher the parameters’ values are, the longer the flawless extruded product is (cracking appears in the further stages of the process.

Correlation between some technological parameters and properties of composite material based on recycled tires and polymer binder

Science.gov (United States)

Plesuma, Renate; Malers, Laimonis

2015-04-01

The present article is dedicated to the determination of a possible connection between the composition, specific properties of the composite material and molding pressure as an important technological parameter. Apparent density, Shore C hardness, compressive modulus of elasticity and compressive stress at 10% deformation was determined for composite material samples. Definite formation conditions - varying molding pressure conditions at ambient temperature and corresponding relative air humiditywere realized. The results obtained showed a significant effect of molding pressure on the apparent density, mechanical properties of composite material as well as on the compressive stress change at a cyclic mode of loading. Some general regularities were determined - mechanical properties of the composite material, as well as values of Shore C hardness increases with an increase of molding pressure.

Plasma synthesis of hard materials with energetic ions

International Nuclear Information System (INIS)

Monteiro, Othon R.

1999-01-01

Recent developments in plasma synthesis of hard materials using metal plasma immersion ion implantation and deposition are described. We have produced and characterized a variety of films including doped and undoped DLC (diamond-like carbon) and metal carbides. By using multiple plasma sources operated either synchronously or asynchronously, different metal plasma species can be either blended or linked so as to form mixed-composition films or multilayer structures, and by control of the depositing ion energy, interfaces can be made sharp or graded and the film morphology and microstructure can be widely tailored. Plasma compositional uniformity is important to produce homogeneous films, and therefore effective mixing of plasma streams produced by the filtered cathodic vacuum arcs is very important. Specific systems described here include amorphic diamond, and TiC. We outline the deposition technique employed in this investigation, and summarize the results of the characterization of the films

Structure, production and properties of high-melting compounds and systems (hard materials and hard metals)

International Nuclear Information System (INIS)

Holleck, H.; Thuemmler, F.

1979-07-01

The report contains contributions by various authors to the research project on the production, structure, and physical properties of high-melting compounds and systems (hard metals and hard materials), in particular WC-, TaC-, and MoC-base materials. (GSCH) [de

A novel basalt fiber-reinforced polylactic acid composite for hard tissue repair.

Science.gov (United States)

Chen, Xi; Li, Yan; Gu, Ning

2010-08-01

A basalt fiber (BF) was, for the first time, introduced into a poly(l-lactic acid) (PLLA) matrix as innovative reinforcement to fabricate composite materials for hard tissue repair. Firstly, BF/PLLA composites and pure PLLA were produced by the methods of solution blending and freeze drying. The results showed that basalt fibers can be uniformly dispersed in the PLLA matrix and significantly improve the mechanical properties and hydrophilicity of the PLLA matrix. The presence of basalt fibers may retard the polymer degradation rate and neutralize the acid degradation from PLLA. Osteoblasts were cultured in vitro to evaluate the cytocompatibility of the composite. An MTT assay revealed that osteoblasts proliferated well for 7 days and there was little difference found in their viability on both PLLA and BF/PLLA films, which was consistent with the alkaline phosphatase (ALP) activity results. A fluorescent staining observation showed that osteoblasts grew well on the composites. SEM images displayed that osteoblasts tended to grow along the fiber axis. The formation of mineralized nodules was observed on the films by Alizarin red S staining. These results suggest that the presence of basalt fibers does not noticeably affect osteoblastic behavior and the designed composites are osteoblast compatible. It is concluded that basalt fibers, as reinforcing fibers, may have promising applications in hard tissue repair.

A novel basalt fiber-reinforced polylactic acid composite for hard tissue repair

International Nuclear Information System (INIS)

Chen Xi; Li Yan; Gu Ning

2010-01-01

A basalt fiber (BF) was, for the first time, introduced into a poly(l-lactic acid) (PLLA) matrix as innovative reinforcement to fabricate composite materials for hard tissue repair. Firstly, BF/PLLA composites and pure PLLA were produced by the methods of solution blending and freeze drying. The results showed that basalt fibers can be uniformly dispersed in the PLLA matrix and significantly improve the mechanical properties and hydrophilicity of the PLLA matrix. The presence of basalt fibers may retard the polymer degradation rate and neutralize the acid degradation from PLLA. Osteoblasts were cultured in vitro to evaluate the cytocompatibility of the composite. An MTT assay revealed that osteoblasts proliferated well for 7 days and there was little difference found in their viability on both PLLA and BF/PLLA films, which was consistent with the alkaline phosphatase (ALP) activity results. A fluorescent staining observation showed that osteoblasts grew well on the composites. SEM images displayed that osteoblasts tended to grow along the fiber axis. The formation of mineralized nodules was observed on the films by Alizarin red S staining. These results suggest that the presence of basalt fibers does not noticeably affect osteoblastic behavior and the designed composites are osteoblast compatible. It is concluded that basalt fibers, as reinforcing fibers, may have promising applications in hard tissue repair.

Mechanical Properties of Composite Materials

Directory of Open Access Journals (Sweden)

Mitsuhiro Okayasu

2014-10-01

Full Text Available An examination has been made of the mechanical and failure properties of several composite materials, such as a short and a long carbon fiber reinforced plastic (short- and long-CFRP and metal based composite material. The short CFRP materials were used for a recycled CFRP which fabricated by the following process: the CFRP, consisting of epoxy resin with carbon fiber, is injected to a rectangular plate cavity after mixing with acrylonitrile butadiene styrene resin with different weight fractions of CFRP. The fatigue and ultimate tensile strength (UTS increased with increasing CFRP content. These correlations, however, break down, especially for tensile strength, as the CFPR content becomes more than 70%. Influence of sample temperature on the bending strength of the long-CFRP was investigated, and it appears that the strength slightly degreases with increasing the temperature, due to the weakness in the matrix. Broken fiber and pull-out or debonding between the fiber and matrix were related to the main failure of the short- and long-CFRP samples. Mechanical properties of metal based composite materials have been also investigated, where fiber-like high hardness CuAl2 structure is formed in aluminum matrix. Excellent mechanical properties were obtained in this alloy, e.g., the higher strength and the higher ductility, compared tothe same alloy without the fiber-like structure. There are strong anisotropic effects on the mechanical properties due to the fiber-like metal composite in a soft Al based matrix.

Effect of Solution Treatment Process on Hardness of Alumina Reinforced Al-9Zn Composite Produced by Squeeze Casting

Directory of Open Access Journals (Sweden)

Dwi Rahmalina

2014-10-01

Full Text Available Characteristics of aluminium matrix composites reinforced by alumina have been developed to improve mechanical properties. One of the determining factors in the development of this material is parameter of solution treatment process. This study discusses the performance of the composite matrix of Al-9Zn-6Mg-3Si reinforced by alumina powder of 5 % volume fraction. Composite are manufactured by squeeze casting process with the pressure of 20 Ton in the metal mould. To improve mechanical properties, the precipitation hardening process is conducted through variation of temperature of solution treatment of 450, 475 and 500 °C and holding time of solution treatment of 30, 60 and 90 minutes. Materials are characterized by hardness testing and microstructure observation. The results showed that the optimum condition of hardness was produced by solution treatment temperature of 500 °C and 90 minutes holding time of 86 HRB.

Effect of different light curing units on Knoop hardness and temperature of resin composite

OpenAIRE

Guiraldo Ricardo; Consani Simonides; Xediek Consani Rafael; Mendes Wilson; Lympius Thais; Coelho Sinhoreti Mario

2009-01-01

Aim: To evaluate the influence of quartz tungsten halogen and plasma arc curing (PAC) lights on Knoop hardness and change in polymerization temperature of resin composite. Materials and Methods: Filtek Z250 and Esthet X composites were used in the shade A3. The temperature increase was registered with Type-k thermocouple connected to a digital thermometer (Iopetherm 46). A self-cured polymerized acrylic resin base was built in order to guide the thermocouple and to support the dentin disk ...

Development of in-Situ Al-Si/CuAl₂ Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior.

Science.gov (United States)

Tash, Mahmoud M; Mahmoud, Essam R I

2016-06-02

In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15%) into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD) pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl₂, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl₂ at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

Hybrid Composite Material and Solid Particle Erosion Studies

Science.gov (United States)

Chellaganesh, D.; Khan, M. Adam; Ashif, A. Mohamed; Ragul Selvan, T.; Nachiappan, S.; Winowlin Jappes, J. T.

2018-04-01

Composite is one of the predominant material for most challenging engineering components. Most of the components are in the place of automobile structure, aircraft structures, and wind turbine blade and so on. At the same all the components are indulged to mechanical loading. Recent research on composite material are machinability, wear, tear and corrosion studies. One of the major issue on recent research was solid particle air jet erosion. In this paper hybrid composite material with and without filler. The fibre are in the combination of hemp – kevlar (60:40 wt.%) as reinforcement using epoxy as a matrix. The natural material palm and coconut shell are used as filler materials in the form of crushed powder. The process parameter involved are air jet velocity, volume of erodent and angle of impingement. Experiment performed are in eight different combinations followed from 2k (k = 3) factorial design. From the investigation surface morphology was studied using electron microscope. Mass change with respect to time are used to calculate wear rate and the influence of the process parameters. While solid particle erosion the hard particle impregnates in soft matrix material. Influence of filler material has reduced the wear and compared to plain natural composite material.

Wear characteristics of current aesthetic dental restorative CAD/CAM materials: two-body wear, gloss retention, roughness and Martens hardness.

Science.gov (United States)

Mörmann, Werner H; Stawarczyk, Bogna; Ender, Andreas; Sener, Beatrice; Attin, Thomas; Mehl, Albert

2013-04-01

This study determined the two-body wear and toothbrushing wear parameters, including gloss and roughness measurements and additionally Martens hardness, of nine aesthetic CAD/CAM materials, one direct resin-based nanocomposite plus that of human enamel as a control group. Two-body wear was investigated in a computer-controlled chewing simulator (1.2 million loadings, 49N at 1.7Hz; 3000 thermocycles 5/50°C). Each of the 11 groups consisted of 12 specimens and 12 enamel antagonists. Quantitative analysis of wear was carried out with a 3D-surface analyser. Gloss and roughness measurements were evaluated using a glossmeter and an inductive surface profilometer before and after abrasive toothbrushing of machine-polished specimens. Additionally Martens hardness was measured. Statistically significant differences were calculated with one-way ANOVA (analysis of variance). Statistically significant differences were found for two-body wear, gloss, surface roughness and hardness. Zirconium dioxide ceramics showed no material wear and low wear of the enamel antagonist. Two-body wear of CAD/CAM-silicate and -lithium disilicate ceramics, -hybrid ceramics and -nanocomposite as well as direct nanocomposite did not differ significantly from that of human enamel. Temporary polymers showed significantly higher material wear than permanent materials. Abrasive toothbrushing significantly reduced gloss and increased roughness of all materials except zirconium dioxide ceramics. Gloss retention was highest with zirconium dioxide ceramics, silicate ceramics, hybrid ceramics and nanocomposites. Temporary polymers showed least gloss retention. Martens hardness differed significantly among ceramics, between ceramics and composites, and between resin composites and acrylic block materials as well. All permanent aesthetic CAD/CAM block materials tested behave similarly or better with respect to two-body wear and toothbrushing wear than human enamel, which is not true for temporary polymer CAD

Influence of curing time, overlay material and thickness on three light-curing composites used for luting indirect composite restorations.

Science.gov (United States)

D'Arcangelo, Camillo; De Angelis, Francesco; Vadini, Mirco; Carluccio, Fabio; Vitalone, Laura Merla; D'Amario, Maurizio

2012-08-01

To assess the microhardness of three resin composites employed in the adhesive luting of indirect composite restorations and examine the influence of the overlay material and thickness as well as the curing time on polymerization rate. Three commercially available resin composites were selected: Enamel Plus HRI (Micerium) (ENA), Saremco ELS (Saremco Dental) (SAR), Esthet-X HD (Dentsply/DeTrey) (EST-X). Post-polymerized cylinders of 6 different thicknesses were produced and used as overlays: 2 mm, 3 mm, 3.5 mm, 4 mm, 5 mm, and 6 mm. Two-mm-thick disks were produced and employed as underlays. A standardized amount of composite paste was placed between the underlay and the overlay surfaces which were maintained at a fixed distance of 0.5 mm. Light curing of the luting composite layer was performed through the overlays for 40, 80, or 120 s. For each specimen, the composite to be cured, the cured overlay, and the underlay were made out of the same batch of resin composite. All specimens were assigned to three experimental groups on the basis of the resin composite used, and to subgroups on the basis of the overlay thickness and the curing time, resulting in 54 experimental subgroups (n = 5). Forty-five additional specimens, 15 for each material under investigation, were produced and subjected to 40, 80, or 120 s of light curing using a microscope glass as an overlay; they were assigned to 9 control subgroups (n = 5). Three Vicker's hardness (VH) indentations were performed on each specimen. Means and standard deviations were calculated. Data were statistically analyzed using 3-way ANOVA. Within the same material, VH values lower than 55% of control were not considered acceptable. The used material, the overlay thickness, and the curing time significantly influenced VH values. In the ENA group, acceptable hardness values were achieved with 3.5-mm or thinner overlays after 120 or 80 s curing time (VH 41.75 and 39.32, respectively), and with 2-mm overlays after 40 s (VH 54

Effect of storage in water and thermocycling on hardness and roughness of resin materials for temporary restorations

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Jerusa Cleci de Oliveira

2010-09-01

Full Text Available PURPOSE: This study evaluated the effect of storage in water and thermocycling on hardness and roughness of resin materials for temporary restorations. MATERIAL AND METHODS: Three acrylic resins (Dencor-De, Duralay-Du, and Vipi Cor-VC were selected and one composite resin (Opallis-Op was used as a parameter for comparison. The materials were prepared according to the manufacturers' instructions and were placed in stainless steel moulds (20 mm in diameter and 5 mm thick. Thirty samples of each resin were made and divided into three groups (n = 10 according to the moment of Vickers hardness (VHN and roughness (Ra analyses: C (control group: immediately after specimen preparation; Sw: after storage in distilled water at 37 °C for 24 hours; Tc: after thermocycling (3000 cycles; 5-55 °C, 30 seconds dwell time. Data were submitted to 2-way ANOVA followed by Tukey's test (α = 0.05. RESULTS: Op resin had higher surface hardness values (p 0.05 in roughness among materials (De = 0.31 ± 0.07; Du = 0.51 ± 0.20; VC = 0.41 ± 0.15; Op = 0.42 ± 0.18. Storage in water did not change hardness and roughness of the tested materials (p > 0.05. There was a significant increase in roughness after thermocycling (p < 0.05, except for material Du, which showed no significant change in roughness in any evaluated period (p = 0.99. CONCLUSION: Thermocycling increased the roughness in most tested materials without affecting hardness, while storage in water had no significant effect in the evaluated properties.

Development of symmetric composition-gradient materials including hard particles in its surface layer; Hyosobu ni koshitsu ryushi wo fukumu taishogata sosei keisha zairyo no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

Development of new materials with both thermal resistance and thermal shock resistance was studied on the basis of symmetric ceramics/metal/ceramics gradient composition. Al2O3/TiC/Ni/TiC/Al2O3 was used as material model of basic composition, and the system was selected where WC-Co system alloy hard particles were dispersed into the Al2O3 ceramic surface layer. The layered material was sintered in N2 gas atmosphere by SHS/HIP method using exothermic caused by nitriding reaction. Since cracks were generated in some specimens of 5-layer structure, improved specimens of 7-layer structure were prepared. To examine the effect of a particle size on toughness, WC-Co system alloy specimens with different particle sizes were also prepared. As a result, no cracks were found, and residual stress and fracture toughness were affected by particle size. In addition, the following were studied: technique of mass production, observation of fine structures, analysis of thermal stress, thermal shock resistance, and friction and abrasion characteristics. 13 refs., 65 figs., 15 tabs.

Enhanced electrical conductivity and hardness of silver-nickel composites by silver-coated multi-walled carbon nanotubes

International Nuclear Information System (INIS)

Lee, Dongmok; Sim, Jeonghyun; Baik, Seunghyun; Kim, Wonyoung; Moon, Chuldong; Cho, Wookdong

2015-01-01

We investigated electrical conductivity and Vickers hardness of Ag- and Ni-based composites prepared by powder metallurgy involving spark plasma sintering. The starting composition was Ag:Ni = 61:39 vol%, which provided an electrical conductivity of 3.30 × 10"5 S cm"−"1 and a hardness of 1.27 GPa. The addition of bare multi-walled carbon nanotubes (MWNTs, 1.45 vol%) increased hardness (1.31 GPa) but decreased electrical conductivity (2.99 × 10"5 S cm"−"1) and carrier mobility (11 cm"2 V"−"1 s"−"1) due to the formation of Ni_3C in the interface between the MWNTs and Ni during spark plasma sintering. The formation of Ni_3C was prevented by coating the surface of the nanotubes with Ag (nAgMWNTs), concomitantly increasing electrical conductivity (3.43 × 10"5 S cm"−"1) and hardness (1.37 GPa) of the sintered specimen (Ag:Ni:nAgMWNTs = 59.55:39:1.45 vol%). The electrical contact switching time (133 357) was also increased by 30%, demonstrating excellent feasibility as electrical contact materials for electric power industries. (paper)

Radiation processed composite materials of wood and elastic polyester resins

International Nuclear Information System (INIS)

Tapolcai, I.; Czvikovszky, T.

1983-01-01

The radiation polymerization of multifunctional unsaturated polyester-monomer mixtures in wood forms interpenetrating network system. The mechanical resistance (compression, abrasion, hardness, etc.) of these composite materials are generally well over the original wood, however the impact strength is almost the same or even reduced, in comparison to the wood itself. An attempt is made using elastic polyester resins to produced wood-polyester composite materials with improved modulus of elasticity and impact properties. For the impregnation of European beech wood two types of elastic unsaturated polyester resins were used. The exothermic effect of radiation copolymerization of these resins in wood has been measured and the dose rate effects as well as hardening dose was determined. Felxural strength and impact properties were examined. Elastic unsaturated polyester resins improved the impact strength of wood composite materials. (author)

Metallic composite materials

International Nuclear Information System (INIS)

Frommeyer, G.

1987-01-01

The structure and properties of metallic composite materials and composite materials with metallic matrix are considered. In agreement with the morphology of constituent phases the following types of composite materials are described: dispersion-strengthened composite materials; particle-reinforced composite materials; fibrous composite materials; laminar composite materials. Data on strength and electric properties of the above-mentioned materials, as well as effect of the amount, location and geometric shape of the second phase on them, are presented

Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

Directory of Open Access Journals (Sweden)

Mahmoud M. Tash

2016-06-01

Full Text Available In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15% into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

Microstructure and properties of aluminium-aluminium oxide graded composite materials

Science.gov (United States)

Kamaruzaman, F. F.; Nuruzzaman, D. M.; Ismail, N. M.; Hamedon, Z.; Iqbal, A. K. M. A.; Azhari, A.

2018-03-01

In this research works, four-layered aluminium-aluminium oxide (Al-Al2O3) graded composite materials were fabricated using powder metallurgy (PM) method. In processing, metal-ceramic graded composite materials of 0%, 10%, 20% and 30% weight percentage of ceramic concentration were prepared under 30 ton compaction load using a cylindrical die-punch set made of steel. After that, two-step pressureless sintering was carried out at sintering temperature and time 600°C and 3 hours respectively. It was observed that the sintered cylindrical specimens of 30 mm diameter were prepared successfully. The graded composite specimens were analysed and the properties such as density, microstructure and hardness were measured. It was found that after sintering process, the diameter of the graded cylindrical structure was decreased. Using both Archimedes method and rule of mixture (ROM), he density of structure was measured. The obtained results revealed that the microvickers hardness was increased as the ceramic component increases in the graded layer. Moreover, it was observed that the interface of the graded structure is clearly distinguished within the multilayer stack and the ceramic particles are almost uniformly distributed in the Al matrix.

In vitro Comparison of the Effct Cola Beverage on Surface Hardness of Siloran-Based (p90 and Methyl Methacrylate-Based (p60 Composites

Directory of Open Access Journals (Sweden)

Z.Khamverdi

2016-11-01

Full Text Available Introduction: Th characteristics of a suitable restoration material is having acceptable mechanical properties, protecting teeth against decay and ease of use in clinics. Diet can affct properties of restorative materials in the mouth. Since amongst important properties of composite restorations are mechanical properties such as hardness, the aim of this study was evaluation of the effct of Coca-Cola Beverages on surface hardness of a silorane based p90( and methyl methacrylate p60( composites. Methods: In this experimental study, thirty disc-shaped specimens 5 × 2 mm( of each of methyl methacrylate based Filtek p60, 3M Dental Products, USA( and a silorane based Filtek p90, 3M Dental Products, USA( composite resins were prepared, according to manufacturers' instructions. Specimens were randomly divided to four groups as follows N = 15(: G1: Filtek p90 without exposure to Coca-Cola, G2: Filtek p90 with exposure to Coca-Cola, G3: Filtek p60 without expure to Coca-Cola, G4: Filtek p60 with expure to Coca-Cola. Th specimens were exposed to regular sof drinks Coca-Cola, Khoshgovar, Tehran, Iran( at room temperature for seven days with a frequency of three times daily for 20 minutes at a time. In the remaining times of the day, they were kept in distilled water. Thn, micro hardness measurements were made for each specimen with a Vickers hardness testing machine Buehler, Lake Bluff IL, USA( under 500 g of force for 15 seconds. Data were analyzed using SPSS 18 and independent t-test at a signifiance level of 0.05. Results: Micro hardness values of four groups were G1: 68.28 ± 2.65; G2:59.56 ± 6.61; G3: 93.5 ± 2.38; and G4:86.76 ± 5.47, respectively. Th results of this study showed that Coca-Cola reduces the surface hardness of the two composite materials P > 0.05(. Conclusions: Th results showed the hardness of both Filtek p90 and Filtek p60 composite signifiantly decreases with Coca-Cola but the reduction was equal.

Standard test methods for rockwell hardness of metallic materials

CERN Document Server

American Society for Testing and Materials. Philadelphia

2008-01-01

1.1 These test methods cover the determination of the Rockwell hardness and the Rockwell superficial hardness of metallic materials by the Rockwell indentation hardness principle. This standard provides the requirements for Rockwell hardness machines and the procedures for performing Rockwell hardness tests. 1.2 This standard includes additional requirements in annexes: Verification of Rockwell Hardness Testing Machines Annex A1 Rockwell Hardness Standardizing Machines Annex A2 Standardization of Rockwell Indenters Annex A3 Standardization of Rockwell Hardness Test Blocks Annex A4 Guidelines for Determining the Minimum Thickness of a Test Piece Annex A5 Hardness Value Corrections When Testing on Convex Cylindrical Surfaces Annex A6 1.3 This standard includes nonmandatory information in appendixes which relates to the Rockwell hardness test. List of ASTM Standards Giving Hardness Values Corresponding to Tensile Strength Appendix X1 Examples of Procedures for Determining Rockwell Hardness Uncertainty Appendix X...

Standard test methods for rockwell hardness of metallic materials

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

1.1 These test methods cover the determination of the Rockwell hardness and the Rockwell superficial hardness of metallic materials by the Rockwell indentation hardness principle. This standard provides the requirements for Rockwell hardness machines and the procedures for performing Rockwell hardness tests. 1.2 This standard includes additional requirements in annexes: Verification of Rockwell Hardness Testing Machines Annex A1 Rockwell Hardness Standardizing Machines Annex A2 Standardization of Rockwell Indenters Annex A3 Standardization of Rockwell Hardness Test Blocks Annex A4 Guidelines for Determining the Minimum Thickness of a Test Piece Annex A5 Hardness Value Corrections When Testing on Convex Cylindrical Surfaces Annex A6 1.3 This standard includes nonmandatory information in appendixes which relates to the Rockwell hardness test. List of ASTM Standards Giving Hardness Values Corresponding to Tensile Strength Appendix X1 Examples of Procedures for Determining Rockwell Hardness Uncertainty Appendix X...

Some functional properties of composite material based on scrap tires

Science.gov (United States)

Plesuma, Renate; Malers, Laimonis

2013-09-01

The utilization of scrap tires still obtains a remarkable importance from the aspect of unloading the environment from non-degradable waste [1]. One of the most prospective ways for scrap tires reuse is a production of composite materials [2] This research must be considered as a continuation of previous investigations [3, 4]. It is devoted to the clarification of some functional properties, which are considered important for the view of practical applications, of the composite material. Some functional properties of the material were investigated, for instance, the compressive stress at different extent of deformation of sample (till 67% of initial thickness) (LVS EN 826) [5] and the resistance to UV radiation (modified method based on LVS EN 14836) [6]. Experiments were realized on the purposefully selected samples. The results were evaluated in the correlation with potential changes of Shore C hardness (Shore scale, ISO 7619-1, ISO 868) [7, 8]. The results showed noticeable resistance of the composite material against the mechanical influence and ultraviolet (UV) radiation. The correlation with the composition of the material, activity of binder, definite technological parameters, and the conditions supported during the production, were determined. It was estimated that selected properties and characteristics of the material are strongly dependent from the composition and technological parameters used in production of the composite material, and from the size of rubber crumb. Obtained results show possibility to attain desirable changes in the composite material properties by changing both the composition and technological parameters of examined material.

Structure, properties and wear behaviour of multilayer coatings consisting of metallic and covalent hard materials, prepared by magnetron sputtering

International Nuclear Information System (INIS)

Schier, V.

1995-12-01

Novel multilayer coatings with metallic and covalent layer materials were prepared by magnetron sputtering and characterised concerning structure, properties and application behaviour. At first single layer coatings were deposited for the determination of the material properties. To evaluate relations between structure and properties of the multilayer coatings, different multilayer concepts were realised: - coatings consisting of at most 7 layers of metallic hard materials, - 100-layer coatings consisting of metallic and covalent hard materials, - TiN-TiC multilayer coatings with different numbers of layers (between 10 and 1000), - 150-layer coatings, based on TiN-TiC multilayers, with thin ( 4 C, AlN, SiC, a:C, Si 3 N 4 , SiAlON). X-rays and electron microscopic analysis indicate in spite of nonstoichiometric compositions single phase crystalline structures for nonreactively and reactively sputtered metastable single layer Ti(B,C)-, Ti(B,N)- and Ti(B,C,N)-coatings. These single layer coatings show excellent mechanical properties (e.g. hardness values up to 6000 HV0,05), caused by lattice stresses as well as by atomic bonding conditions similar to those in c:BN and B 4 C. The good tribological properties shown in pin-on-disk-tests can be attributed to the very high hardness of the coatings. The coatings consisting of at most 7 layers of metallic hard materials show good results mainly for the cutting of steel Ck45, due to the improved mechanical properties (e.g. hardness, toughness) of the multilayers compared to the single layer coatings. This improvement is caused by inserting the hard layer materials and the coherent reinforcement of the coatings. (orig.)

Knoop hardness of ten resin composites irradiated with high-power LED and quartz-tungsten-halogen lights.

Science.gov (United States)

Price, Richard B T; Felix, Corey A; Andreou, Pantelis

2005-05-01

This study compared a high-power light-emitting-diode (LED) curing light (FreeLight 2, 3M ESPE) with a quartz-tungsten-halogen (QTH) light (TriLight, 3M ESPE) to determine which was the better at photo-polymerising 10 resin composites. Class I preparations were prepared 4-mm deep into human teeth and filled with 10 different composites. The composites were irradiated for 50% or 100% of their recommended times using the LED light, and for 100% of their recommended times with the QTH light on either the high or medium power setting. Fifteen minutes later, the Knoop hardness of the composites was measured to a depth of 3.5 mm from the surface. When irradiated by the LED light for their recommended curing times, the Knoop hardness of all 10 composites stayed above 80% of the maximum hardness of the composite to a depth of at least 1.5 mm; three composites maintained a Knoop hardness that was more than 80% of their maximum hardness to a depth of 3.5 mm. Repeated measurements analysis of variance indicated that all the two-way and three-way interactions between the curing light, depth, and composite were significant (p hardness values. The LED light, used for the composite manufacturer's recommended time, was ranked the best at curing the composites to a depth of 3mm (p power setting.

Materials and methods for hard-facing of power engineering valves

International Nuclear Information System (INIS)

Frumin, I.I.; Gladkii, P.V.; Eremeev, V.B.; Perepliotchikov, E.F.

1980-01-01

In the Soviet Union a large experience in hard-facing for the water and steam valves has been accumulated. A workability of valves largely depends upon materials used and a technology of their deposition. Mechanized methods have been recently successfully developed, new hard-facing materials created are considered

Composite Materials

DEFF Research Database (Denmark)

Nielsen, Lauge Fuglsang

This book deals with the mechanical and physical behavior of composites as influenced by composite geometry. "Composite Materials" provides a comprehensive introduction for researchers and students to modern composite materials research with a special emphasis on the significance of phase geometry......, viscoelastic behavior, and internal stress states. Other physical properties considered are thermal and electrical conductivities, diffusion coefficients, dielectric constants and magnetic permeability. Special attention is given to the effect of pore shape on the mechanical and physical behavior of porous....... The book enables the reader to a better understanding of the behavior of natural composites, improvement of such materials, and design of new materials with prescribed properties. A number of examples are presented: Special composite properties considered are stiffness, shrinkage, hygro-thermal behavior...

Effect of different light curing units on Knoop hardness and temperature of resin composite.

Science.gov (United States)

Guiraldo, Ricardo Danil; Consani, Simonides; Xediek Consani, Rafael Leonardo; Mendes, Wilson Batista; Lympius, Thais; Coelho Sinhoreti, Mario Alexandre

2009-01-01

To evaluate the influence of quartz tungsten halogen and plasma arc curing (PAC) lights on Knoop hardness and change in polymerization temperature of resin composite. Filtek Z250 and Esthet X composites were used in the shade A3. The temperature increase was registered with Type-k thermocouple connected to a digital thermometer (Iopetherm 46). A self-cured polymerized acrylic resin base was built in order to guide the thermocouple and to support the dentin disk of 1.0 mm thickness obtained from bovine tooth. On the acrylic resin base, elastomer mold of 2.0 mm was adapted. The temperature increase was measured after composite light curing. After 24 h, the specimens were submitted to Knoop hardness test (HMV-2000, Shimadzu, Tokyo, Japan). Data were submitted to ANOVA and Tukey's test (alpha = 0.05). For both composites, there were no significant differences (P > 0.05) in the top surface hardness; however, PAC promoted statistically lower (P 0.05). The standardized radiant exposure showed no influence on the temperature increase of the composite, however, showed significant effect on hardness values.

ASSESSMENT OF CHEMICAL COMPOSITION OF WASTE MATERIALS FROM HARD COAL BURNING IN VIEW OF THEIR AGRICULTURAL AND ENVIRONMENTAL APPLICATIONS

Directory of Open Access Journals (Sweden)

Tomasz Czech

2014-10-01

Full Text Available Production of electric power in Poland bases on burning brown and hard coal. Currently over 90 % of electricity originates from this source. Generating electric power, like many other human activities, inevitably involves production of wastes. Considering the previous trends of these waste materials utilisation, one should analyse also potential use of biogenic components which they contain as fertilizers. The main objective of conducted investigations was an assessment of potential application of selected waste materials, i.e. fly ashes from production, fly ashes from the landfill site and slag sand from “KRAKÓW S.A.” heat and power plant for agricultural and environmental purposes. The assessment was made on the basis of analyses of the following physical and chemical properties of studied materials: pH, granulometric composition determined by Bouyoucose-Casagrande method in Prószyński’s modification, total alkalinity, total nitrogen content assessed by means of Kjeldahl’s method, organic carbon by Tiurin’s method, total contents of trace elements and the content of available forms of trace elements soluble in 1 mol · dm-3 HCl solution. On the basis of conducted laboratory analyses it should be stated that the amounts of heavy metals determined in the studied materials did not exceed the content allowable for waste materials designed for soil liming. The analysed materials reveal physical and chemical properties which do not exclude their potential application for soil liming. In this respect, fly ash from production seems the best. However, it contains about twice lower amounts of CaO in comparison with other calcium fertilizers available on the market.

The influence of material hardness on liquid droplet impingement erosion

International Nuclear Information System (INIS)

Fujisawa, Nobuyuki; Yamagata, Takayuki; Takano, Shotaro; Saito, Kengo; Morita, Ryo; Fujiwara, Kazutoshi; Inada, Fumio

2015-01-01

Highlights: • Liquid droplet impingement erosion is studied for various metal materials. • Average power dependency on droplet velocity is found as 7. • Power dependency on Vickers hardness is found as −4.5. • An empirical formula is constructed for erosion rates of metal materials. • Predicted erosion rate is well correlated with experiment within a factor of 1.5. - Abstract: This paper describes the experimental study on the liquid droplet impingement erosion of metal materials to understand the influence of material hardness on the erosion rate. The experiment is carried out using a water spray jet apparatus with a condition of relatively thin liquid film thickness. The metal materials tested are pure aluminum, aluminum alloy, brass, mild steel, carbon steel and stainless steel. The liquid droplets considered are 30 ± 5 μm in volume average diameter of water, which is the same order of droplet diameter in the actual pipeline in nuclear/fossil power plants. In order to understand the influence of material hardness on the liquid droplet impingement erosion, the scanning electron microscope (SEM) observation on the eroded surface and the measurement of erosion rate are carried out in the terminal stage of erosion. The experimental results indicate that the erosion rates are expressed by the droplet velocity, volume flux, Vickers hardness and the liquid film thickness, which are fundamentals of the liquid droplet impingement erosion. The empirical formula shows that the power index for droplet velocity dependency is found to be 7 with a scattering from 5 to 9 depending on the materials, while the power index for Vickers hardness dependency is found as −4.5

The influence of material hardness on liquid droplet impingement erosion

Energy Technology Data Exchange (ETDEWEB)

Fujisawa, Nobuyuki, E-mail: fujisawa@eng.niigata-u.ac.jp [Visualization Research Center, Niigata University, 8050, Ikarashi 2-Nocho, Nishi-ku, Niigata 950-2181 (Japan); Yamagata, Takayuki, E-mail: yamagata@eng.niigata-u.ac.jp [Visualization Research Center, Niigata University, 8050, Ikarashi 2-Nocho, Nishi-ku, Niigata 950-2181 (Japan); Takano, Shotaro; Saito, Kengo [Graduate School of Science and Technology, Niigata University, 8050, Ikarashi 2-Nocho, Nishi-ku, Niigata 950-2181 (Japan); Morita, Ryo; Fujiwara, Kazutoshi; Inada, Fumio [Central Research Institute of Electric Power Industry, 2-11-1, Iwatokita, Komae, Tokyo 201-8511 (Japan)

2015-07-15

Highlights: • Liquid droplet impingement erosion is studied for various metal materials. • Average power dependency on droplet velocity is found as 7. • Power dependency on Vickers hardness is found as −4.5. • An empirical formula is constructed for erosion rates of metal materials. • Predicted erosion rate is well correlated with experiment within a factor of 1.5. - Abstract: This paper describes the experimental study on the liquid droplet impingement erosion of metal materials to understand the influence of material hardness on the erosion rate. The experiment is carried out using a water spray jet apparatus with a condition of relatively thin liquid film thickness. The metal materials tested are pure aluminum, aluminum alloy, brass, mild steel, carbon steel and stainless steel. The liquid droplets considered are 30 ± 5 μm in volume average diameter of water, which is the same order of droplet diameter in the actual pipeline in nuclear/fossil power plants. In order to understand the influence of material hardness on the liquid droplet impingement erosion, the scanning electron microscope (SEM) observation on the eroded surface and the measurement of erosion rate are carried out in the terminal stage of erosion. The experimental results indicate that the erosion rates are expressed by the droplet velocity, volume flux, Vickers hardness and the liquid film thickness, which are fundamentals of the liquid droplet impingement erosion. The empirical formula shows that the power index for droplet velocity dependency is found to be 7 with a scattering from 5 to 9 depending on the materials, while the power index for Vickers hardness dependency is found as −4.5.

Rock-hard coatings

OpenAIRE

Muller, M.

2007-01-01

Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has signed an agreement with a number of parties to investigate this material further.

Structure and characteristics of functional powder composite materials obtained by spark plasma sintering

Science.gov (United States)

Oglezneva, S. A.; Kachenyuk, M. N.; Kulmeteva, V. B.; Ogleznev, N. B.

2017-07-01

The article describes the results of spark plasma sintering of ceramic materials based on titanium carbide, titanium carbosilicide, ceramic composite materials based on zirconium oxide, strengthened by carbon nanostructures and composite materials of electrotechnical purpose based on copper with addition of carbon structures and titanium carbosilicide. The research shows that the spark plasma sintering can achieve relative density of the material up to 98%. The effect of sintering temperature on the phase composition, density and porosity of the final product has been studied. It was found that with addition of carbon nanostructures the relative density and hardness decrease, but the fracture strength of ZrO2 increases up to times 2. The relative erosion resistance of the electrodes made of composite copper-based powder materials, obtained by spark plasma sintering during electroerosion treatment of tool steel exceeds that parameter of pure copper up to times 15.

Manufacturing of aluminum composite material using stir casting process

International Nuclear Information System (INIS)

Jokhio, M.H.; Panhwar, M.I.; Unar, M.A.

2011-01-01

Manufacturing of aluminum alloy based casting composite materials via stir casting is one of the prominent and economical route for development and processing of metal matrix composites materials. Properties of these materials depend upon many processing parameters and selection of matrix and reinforcements. Literature reveals that most of the researchers are using 2, 6 and 7 xxx aluminum matrix reinforced with SiC particles for high strength properties whereas, insufficient information is available on reinforcement of 'AI/sub 2/O/sub 3/' particles in 7 xxx aluminum matrix. The 7 xxx series aluminum matrix usually contains Cu-Zn-Mg; Therefore, the present research was conducted to investigate the effect of elemental metal such as Cu-Zn-Mg in aluminum matrix on mechanical properties of stir casting of aluminum composite materials reinforced with alpha 'AI/sub 2/O/sub 3/' particles using simple foundry melting alloying and casting route. The age hardening treatments were also applied to study the aging response of the aluminum matrix on strength, ductility and hardness. The experimental results indicate that aluminum matrix cast composite can be manufactured via conventional foundry method giving very good responses to the strength and ductility up to 10% 'AI/sub 2/O/sub 3/' particles reinforced in aluminum matrix. (author)

Manufacturing of Aluminum Composite Material Using Stir Casting Process

Directory of Open Access Journals (Sweden)

Muhammad Hayat Jokhio

2011-01-01

Full Text Available Manufacturing of aluminum alloy based casting composite materials via stir casting is one of the prominent and economical route for development and processing of metal matrix composites materials. Properties of these materials depend upon many processing parameters and selection of matrix and reinforcements. Literature reveals that most of the researchers are using 2, 6 and 7xxx aluminum matrix reinforced with SiC particles for high strength properties whereas, insufficient information is available on reinforcement of \\"Al2O3\\" particles in 7xxx aluminum matrix. The 7xxx series aluminum matrix usually contains Cu-Zn-Mg. Therefore, the present research was conducted to investigate the effect of elemental metal such as Cu-Zn-Mg in aluminum matrix on mechanical properties of stir casting of aluminum composite materials reinforced with alpha \\"Al2O3\\" particles using simple foundry melting alloying and casting route. The age hardening treatments were also applied to study the aging response of the aluminum matrix on strength, ductility and hardness. The experimental results indicate that aluminum matrix cast composite can be manufactured via conventional foundry method giving very good responses to the strength and ductility up to 10% \\"Al2O3\\" particles reinforced in aluminum matrix.

Novel high-strength Fe-based composite materials with large plasticity

Energy Technology Data Exchange (ETDEWEB)

Werniewicz, Katarzna; Kuehn, Uta; Mattern, Norbert; Eckert, Juergen; Siegel, Uwe; Bartusch, Birgit; Schultz, Ludwig [IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany); Kulik, Tadeusz [Warsaw University of Technology, Faculty of Materials Science and Engineering (Poland)

2007-07-01

Among glass-forming alloy systems reported so far, Fe-based bulk metallic glasses play a special role. Compared to other amorphous alloys e.g. Zr-, Ti-based, such glasses show superior mechanical strength. However, due to the general brittleness their wider application as structural materials is strongly restricted. The alternative approach to overcome this defect is to design BMG composites. In this work we present a series of new Fe-Cr-Mo-Ga-(Si,C) composite materials derived from an Fe-Cr-Mo-Ga-C-P-B glassy alloy, with the aim to improve the ductility of this high-strength material. The effect of the composition and the phase formation on the resulting mechanical properties was investigated. It has been found that the formation of a complex microstructure, which essentially consists of soft Ga-rich dendrites embedded in a hard Cr- and Mo-rich matrix, leads to a material with excellent compressive mechanical properties. While the obtained values of true strength are comparable with data reported for Fe-Cr-Mo-Ga-C-P-B BMG, the values of true strain are greatly improved for investigated composites.

Hardness of ion implanted ceramics

International Nuclear Information System (INIS)

Oliver, W.C.; McHargue, C.J.; Farlow, G.C.; White, C.W.

1985-01-01

It has been established that the wear behavior of ceramic materials can be modified through ion implantation. Studies have been done to characterize the effect of implantation on the structure and composition of ceramic surfaces. To understand how these changes affect the wear properties of the ceramic, other mechanical properties must be measured. To accomplish this, a commercially available ultra low load hardness tester has been used to characterize Al 2 O 3 with different implanted species and doses. The hardness of the base material is compared with the highly damaged crystalline state as well as the amorphous material

Effects of toothbrush hardness on in vitro wear and roughness of composite resins.

Science.gov (United States)

Kyoizumi, Hideaki; Yamada, Junji; Suzuki, Toshimitsu; Kanehira, Masafumi; Finger, Werner J; Sasaki, Keiichi

2013-11-01

To investigate and compare the effects of toothbrushes with different hardness on abrasion and surface roughness of composite resins. Toothbrushes (DENT. EX Slimhead II 33, Lion Dental Products Co. Ltd., Tokyo, Japan) marked as soft, medium and hard, were used to brush 10 beam-shaped specimens of each of three composites resins (Venus [VEN], Venus Diamond [VED] and Venus Pearl [VEP]; HeraeusKulzer) with standardized calcium carbonate slurry in a multistation testing machine (2N load, 60 Hz). After each of five cycles with 10k brushing strokes the wear depth and surface roughness of the specimens were determined. After completion of 50k strokes representative samples were inspected by SEM. Data were treated with ANOVA and regression analyses (p composite resins increased linearly with increasing number of brushing cycles (r² > 0.9). Highest wear was recorded for VEN, lowest for VED. Hard brushes produced significantly higher wear on VEN and VEP, whereas no difference in wear by toothbrush type was detected for VED. Significantly highest surface roughness was found on VED specimens (Ra > 1.5 µm), the lowest one on VEN (Ra composite resins produced by toothbrushing with dentifrice depend mainly on the type of restorative resin. Hardness grades of toothbrushes have minor effects only on abrasion and surface roughness of composite resins. No relationship was found between abrasion and surface roughness. The grade of the toothbrush used has minor effect on wear, texture and roughness of the composite resin.

Influence of irradiance on Knoop hardness, degree of conversion, and polymerization shrinkage of nanofilled and microhybrid composite resins.

Science.gov (United States)

Fugolin, Ana Paula Piovezan; Correr-Sobrinho, Lourenço; Correr, Américo Bortolazzo; Sinhoreti, Mário Alexandre Coelho; Guiraldo, Ricardo Danil; Consani, Simonides

2016-01-01

The purpose of this study was to investigate the influence of the irradiance emitted by a light-curing unit on microhardness, degree of conversion (DC), and gaps resulting from shrinkage of 2 dental composite resins. Cylinders of nanofilled and microhybrid composites were fabricated and light cured. After 24 hours, the tops and bottoms of the specimens were evaluated via indentation testing and Fourier transform infrared spectroscopy to determine Knoop hardness number (KHN) and DC, respectively. Gap width (representing polymerization shrinkage) was measured under a scanning electron microscope. The nanofilled composite specimens presented significantly greater KHNs than did the microhybrid specimens (P composite resin exhibited significantly greater DC and gap width than the nanofilled material (P composite resins.

Rock-hard coatings

NARCIS (Netherlands)

Muller, M.

2007-01-01

Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has

Development of novel Mg–Ni60Nb40 amorphous particle reinforced composites with enhanced hardness and compressive response

International Nuclear Information System (INIS)

Jayalakshmi, S.; Sahu, Shreyasi; Sankaranarayanan, S.; Gupta, Sujasha; Gupta, M.

2014-01-01

Development of amorphous alloy/glassy particle reinforced light metal composites is an emerging research field. In this investigation, we have synthesized and characterized Ni 60 Nb 40 amorphous alloy particle reinforced Mg-composites with varying volume fractions. Microwave-assisted two-directional rapid sintering technique followed by hot extrusion was used to produce these pure Mg-based composites. The structural and mechanical properties of the developed composites were investigated, and are discussed using structure–property relationship. Structural analysis indicated the retention of amorphous structure of the reinforcement in all the composites. It was found that the distribution of the reinforcement was strongly dependent on the volume fraction (V f ). The addition of Ni 60 Nb 40 amorphous alloy particles modified the preferred crystal orientation of Mg, as was observed from X-ray diffraction (XRD) analysis. The composites showed significant improvement in hardness (increment up to 120%) and compressive strength (∼85% increase at 5% V f ). Comparison of mechanical properties of the developed composites with those of conventional Mg-composites having ceramic/metallic reinforcements, highlight the effectiveness of using amorphous particles as promising reinforcement materials. - Highlights: • Novel Mg-composites reinforced with Ni 60 Nb 40 amorphous particles were developed . • Microwave sintering and hot extrusion were used to synthesize the composites. • Reinforcements retained the amorphous structure, and changed Mg-crystal orientation. • Composites showed significant enhancement in hardness and compressive properties. • Performance of developed composites are superior/competitive to conventional MMCs

Compendium of Material Composition Data for Radiation Transport Modeling

International Nuclear Information System (INIS)

Williams, Ralph G.; Gesh, Christopher J.; Pagh, Richard T.

2006-01-01

Computational modeling of radiation transport problems including homeland security, radiation shielding and protection, and criticality safety all depend upon material definitions. This document has been created to serve two purposes: (1) to provide a quick reference of material compositions for analysts and (2) a standardized reference to reduce the differences between results from two independent analysts. Analysts are always encountering a variety of materials for which elemental definitions are not readily available or densities are not defined. This document provides a location where unique or hard to define materials will be located to reduce duplication in research for modeling purposes. Additionally, having a common set of material definitions helps to standardize modeling across PNNL and provide two separate researchers the ability to compare different modeling results from a common materials basis.

Hard thermal loops, static response, and the composite effective action

International Nuclear Information System (INIS)

Jackiw, R.; Liu, Q.; Lucchesi, C.

1994-01-01

First, we investigate the static non-Abelian Kubo equation. We prove that it does not possess finite energy solutions; thereby we establish that gauge theories do not support hard thermal solitons. This general result is verified by a numerical solution of the equations. A similar argument shows that ''static'' instantons are absent. In addition, we note that the static equations reproduce the expected screening of the non-Abelian electric field by a gauge-invariant Debye mass m=gT √(N+N F /2)/3 . Second, we derive the non-Abelian Kubo equation from the composite effective action. This is achieved by showing that the requirement of stationarity of the composite effective action is equivalent, within a kinematical approximation scheme, to the condition of gauge invariance for the generating functional of hard thermal loops

The relationship between hardness to the tensile properties of kenaf/ unsaturated polyester composite

Science.gov (United States)

Ghaztar, Muhammad Mustakim Mohd; Romli, Ahmad Zafir; Ibrahim, Nik Noor Idayu Nik

2017-12-01

The level of fibre-matrix interaction and consolidation are essential aspects to determine the composite deformation but, less attention is given to the effect of small fibre weight increment (5 wt%), chemical treatment coalition (NaOH/ silane), fibre's length and aspect ratio to the physical and mechanical properties of the composite. Hence, this paper studies the correlation between these parameters towards hardness and tensile properties of Kenaf fibre and unsaturated polyester (UP) matrix. The study was carried out by fabricating the sample into two (2) types of fibre categories and fibre loadings and tested to determine its properties. The results showed that the hardness and tensile stress were significantly influenced by the fibre loading and dispersion of the fabricated samples. At low filler loading, the treated samples for both fibre sizes showed lower hardness property compared to the untreated samples. The chemical treatment coalition might diffuse out the pectin and hemicellulose which affect the ability of the fibre to absorb the force applied by the hardness indenter. Good fibre dispersion observed for the treated samples also resulted in the fibre-dominating composite system where the fibres were efficiently absorbed and distributed the indentation force. However, chemical treatments and good fibre dispersion contributed to the higher tensile stress of the treated fibre samples especially for smaller fibre length and aspect ratio compared to the untreated samples. At high fibre loading, treated fibre samples showed higher hardness property compared to the untreated samples since the treatment resulted in better fibre wetting by the matrix and the formation of pack structure. However, high fibre loading caused the mutual abrasion among the fibre which led to the lower tensile stress compared to the low fibre loading samples. In conclusion, by understanding the factors that influenced the reinforcing mechanism of the composite, the inconsistency of

Ductile Binder Phase For Use With Almgb14 And Other Hard Ceramic Materials

Science.gov (United States)

Cook, Bruce A.; Russell, Alan; Harringa, Joel

2005-07-26

This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.

Enhancing the Hardness and Compressive Response of Magnesium Using Complex Composition Alloy Reinforcement

Directory of Open Access Journals (Sweden)

Khin Sandar Tun

2018-04-01

Full Text Available The present study reports the development of new magnesium composites containing complex composition alloy (CCA particles. Materials were synthesized using a powder metallurgy route incorporating hybrid microwave sintering and hot extrusion. The presence and variation in the amount of ball-milled CCA particles (2.5 wt %, 5 wt %, and 7.5 wt % in a magnesium matrix and their effect on the microstructure and mechanical properties of Mg-CCA composites were investigated. The use of CCA particle reinforcement effectively led to a significant matrix grain refinement. Uniformly distributed CCA particles were observed in the microstructure of the composites. The refined microstructure coupled with the intrinsically high hardness of CCA particles (406 HV contributed to the superior mechanical properties of the Mg-CCA composites. A microhardness of 80 HV was achieved in a Mg-7.5HEA (high entropy alloy composite, which is 1.7 times higher than that of pure Mg. A significant improvement in compressive yield strength (63% and ultimate compressive strength (79% in the Mg-7.5CCA composite was achieved when compared to that of pure Mg while maintaining the same ductility level. When compared to ball-milled amorphous particle-reinforced and ceramic-particle-reinforced Mg composites, higher yield and compressive strengths in Mg-CCA composites were achieved at a similar ductility level.

Development of Composite Grinding Wheels for Hard and Soft Metals

OpenAIRE

Pruti, Faruk

2012-01-01

This research investigates the performance of grinding wheel in terms of its internal granular particles and their effect on the surface finish for both soft and hard metals subjected to both dry and wet conditions of use. The study considers the properties of materials of construction including hardness of the granular particles and their size and distributions that affects the grinding wheel efficiency in abrading of soft and hard metal surfaces. Furthermore, in order to improve grinding pe...

Magnetic characterization of soft and hard magnetic materials

International Nuclear Information System (INIS)

Groessinger, R.; Mehmood, N.; Sato Turtelli, R.; Keplinger, F.

2008-01-01

Full text: For industrial applications many materials are used which are magnetic such as various kind of steels, but also soft respectively hard magnetic materials are applied in order to solve a certain technical problem. For this purpose the magnetic properties of these materials have to be known or even optimized. In solid state physics the magnetic characterization is often performed at low temperatures, which means from 4.2 K up to room temperature. Contrary, for industrial application the range of environmental temperatures (-20 o C - 120 o C) where such systems are used is of interest. Additionally ranges the shape and size between few mm up to several cm. It is the purpose of this paper to summarize measuring systems which are mainly suited for an industrial characterizations. The most important hysteresis measurement methods which are applicable for industrial purpose are summarized. Special emphasis is laid on the difference between soft or hard magnetic materials. Practical examples for each method are given. Additionally a strain gauge method which is useful for magnetostriction measurement is shown. (author)

The material co-construction of hard science fiction and physics

Science.gov (United States)

Hasse, Cathrine

2015-12-01

This article explores the relationship between hard science fiction and physics and a gendered culture of science. Empirical studies indicate that science fiction references might spur some students' interest in physics and help develop this interest throughout school, into a university education and even further later inspire the practice of doing science. There are many kinds of fiction within the science fiction genre. In the presented empirical exploration physics students seem particularly fond of what is called `hard science fiction': a particular type of science fiction dealing with technological developments (Hartwell and Cramer in The hard SF renaissance, Orb/TOR, New York, 2002). Especially hard science fiction as a motivating fantasy may, however, also come with a gender bias. The locally materialized techno-fantasies spurring dreams of the terraforming of planets like Mars and travels in time and space may not be shared by all physics students. Especially female students express a need for other concerns in science. The entanglement of physics with hard science fiction may thus help develop some students' interest in learning school physics and help create an interest for studying physics at university level. But research indicates that especially female students are not captured by the hard techno-fantasies to the same extent as some of their male colleagues. Other visions (e.g. inspired by soft science fiction) are not materialized as a resource in the local educational culture. It calls for an argument of how teaching science is also teaching cultural values, ethics and concerns, which may be gendered. Teaching materials, like the use of hard science fiction in education, may not just be (yet another) gender bias in science education but also carrier of particular visions for scientific endeavours.

Composite nanoplatelets combining soft-magnetic iron oxide with hard-magnetic barium hexaferrite

Science.gov (United States)

Primc, D.; Makovec, D.

2015-01-01

By coupling two different magnetic materials inside a single composite nanoparticle, the shape of the magnetic hysteresis can be engineered to meet the requirements of specific applications. Sandwich-like composite nanoparticles composed of a hard-magnetic Ba-hexaferrite (BaFe12O19) platelet core in between two soft-magnetic spinel iron oxide maghemite (γ-Fe2O3) layers were synthesized using a new, simple and inexpensive method based on the co-precipitation of Fe3+/Fe2+ ions in an aqueous suspension of hexaferrite core nanoparticles. The required close control of the supersaturation of the precipitating species was enabled by the controlled release of the Fe3+ ions from the nitrate complex with urea ([Fe((H2N)2C&z.dbd;O)6](NO3)3) and by using Mg(OH)2 as a solid precipitating agent. The platelet Ba-hexaferrite nanoparticles of different sizes were used as the cores. The controlled coating resulted in an exclusively heterogeneous nucleation and the topotactic growth of the spinel layers on both basal surfaces of the larger hexaferrite nanoplatelets. The direct magnetic coupling between the core and the shell resulted in a strong increase of the energy product |BH|max. Ultrafine core nanoparticles reacted with the precipitating species and homogeneous product nanoparticles were formed, which differ in terms of the structure and composition compared to any other compound in the BaO-Fe2O3 system.By coupling two different magnetic materials inside a single composite nanoparticle, the shape of the magnetic hysteresis can be engineered to meet the requirements of specific applications. Sandwich-like composite nanoparticles composed of a hard-magnetic Ba-hexaferrite (BaFe12O19) platelet core in between two soft-magnetic spinel iron oxide maghemite (γ-Fe2O3) layers were synthesized using a new, simple and inexpensive method based on the co-precipitation of Fe3+/Fe2+ ions in an aqueous suspension of hexaferrite core nanoparticles. The required close control of the

Composite material

Science.gov (United States)

Hutchens, Stacy A [Knoxville, TN; Woodward, Jonathan [Solihull, GB; Evans, Barbara R [Oak Ridge, TN; O'Neill, Hugh M [Knoxville, TN

2012-02-07

A composite biocompatible hydrogel material includes a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa. A calcium comprising salt is disposed in at least some of the pores. The porous polymer matrix can comprise cellulose, including bacterial cellulose. The composite can be used as a bone graft material. A method of tissue repair within the body of animals includes the steps of providing a composite biocompatible hydrogel material including a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa, and inserting the hydrogel material into cartilage or bone tissue of an animal, wherein the hydrogel material supports cell colonization in vitro for autologous cell seeding.

Nanomodified composite magnetic materials and their molding technologies

Science.gov (United States)

Timoshkov, I.; Gao, Q.; Govor, G.; Sakova, A.; Timoshkov, V.; Vetcher, A.

2018-05-01

Advanced electro-magnetic machines and systems require new materials with improved properties. Heterogeneous 3D nanomodified soft magnetic materials could be efficiently applied. Multistage technology of iron particle surface nanomodification by sequential oxidation and Si-organic coatings will be reported. The thickness of layers is 0.5-5 nm. Compaction and annealing are the final steps of magnetic parts and components shaping. The soft magnetic composite material shows the features: resistivity is controlled by insulating coating thickness and equals up to ρ =10-4 Ωṡm for metallic state and ρ =104 Ωṡm for insulator state, maximum magnetic permeability is μm = 2500 and μm = 300 respectively, induction is up to Bm=2.1 T. These properties of composite soft magnetic material allow applying for transformers, throttles, stator-rotor of high-efficient and powerful electric machines in 10 kHz-1MGz frequency range. For microsystems and microcomponents application, good opportunity to improve their reliability is the use of nanocomposite materials. Electroplating technology of nanocomposite magnetic materials into the ultra-thick micromolds will be presented. Co-deposition of the soft magnetic alloys with inert hard nanoparticles allows obtaining materials with magnetic permeability up to μm=104, magnetic induction of Bs=(0.62-1.3) T. Such LIGA-like technology will be applied in MEMS to produce high reliable devices with advanced physical properties.

Processing and properties of Titanium alloy based materials with tailored porosity and composition

Science.gov (United States)

Cabezas-Villa, Jose Luis; Olmos, Luis; Lemus-Ruiz, Jose; Bouvard, Didier; Chavez, Jorge; Jimenez, Omar; Manuel Solorio, Victor

2017-06-01

This paper deals with powder processing of Ti6Al4V titanium alloy based materials with tailored porosity and composition. Ti6Al4V powder was mixed either with salt particles acting as space holder, so as to provide two-scale porosity, or with hard TiN particles that significantly modified the microstructure of the material and increased its hardness. Finally an original three-layer component was produced. Sample microstructure was observed by SEM and micro-tomography with special interest in pore size and shape, inclusion distribution and connectivity. Compression tests provided elastic modulus and yield stress as functions of density. These materials are representative of bone implants subjected to complex biological and mechanical conditions. These results thus open avenues for processing personalized implants by powder metallurgy.

Shock compression synthesis of hard materials

Energy Technology Data Exchange (ETDEWEB)

Willson, C.G. [Univ. of Texas, Austin, TX (United States). Dept. of Chemistry

1999-03-01

The purpose of this research was to adapt the high explosives technology that was developed in conjunction with nuclear weapons programs to subjecting materials to ultra-high pressures and to explore the utility of this technique for the synthesis of hard materials. The research was conducted in collaboration with researchers at the University of Texas, Texas Tech University and Pantex (Mason and Hanger Corp.). The group designed, modeled, built, and tested a new device that allows quantitative recovery of grams of material that have been subjected to unprecedented pressures. The modeling work was done at Texas Tech and Pantex. The metal parts and material samples were made at the University of Texas, and Pantex machined the explosives, assembled the devices and conducted the detonations. Sample characterization was carried out at the University of Texas and Texas Tech.

Nanocellulose Composite Materials Synthesizes with Ultrasonic Agitation

Science.gov (United States)

Kidd, Timothy; Folken, Andrew; Fritch, Byron; Bradley, Derek

We have extended current techniques in forming nanocellulose composite solids, suspensions and aerogels to enhance the breakdown of cellulose into its molecular components. Using only mechanical processing which includes ball milling, using a simple mortar and pestle, and ultrasonic agitation, we are able to create very low concentration uniform nanocellulose suspensions in water, as well as incorporate other materials such as graphite, carbon nanotubes, and magnetic materials. Of interest is that no chemical processing is necessary, nor is the use of nanoparticles, necessary for composite formation. Using both graphite and carbon nanotubes, we are able to achieve conducting nanocellulose solids and aerogels. Standard magnetic powder can also be incorporated to create magnetic solids. The technique also allows for the creation of an extremely fine nanocellulose suspension in water. Using extremely low concentrations, less than 1% cellulose by mass, along with careful control over processing parameters, we are able to achieve highly dilute, yet homogenous nanocellulose suspensions. When air dried, these suspensions have similar hardness and strength properties to those created with more typical starting cellulose concentrations (2-10%). However, when freeze-dried, these dilute suspensions form aerogels with a new morphology with much higher surface area than those with higher starting concentrations. We are currently examining the effect of this higher surface area on the properties of nanocellulose aerogel composites and how it influences the impact of incorporating nanocellulose into other polymer materials.

Interfacial effect on physical properties of composite media: Interfacial volume fraction with non-spherical hard-core-soft-shell-structured particles.

Science.gov (United States)

Xu, Wenxiang; Duan, Qinglin; Ma, Huaifa; Chen, Wen; Chen, Huisu

2015-11-02

Interfaces are known to be crucial in a variety of fields and the interfacial volume fraction dramatically affects physical properties of composite media. However, it is an open problem with great significance how to determine the interfacial property in composite media with inclusions of complex geometry. By the stereological theory and the nearest-surface distribution functions, we first propose a theoretical framework to symmetrically present the interfacial volume fraction. In order to verify the interesting generalization, we simulate three-phase composite media by employing hard-core-soft-shell structures composed of hard mono-/polydisperse non-spherical particles, soft interfaces, and matrix. We numerically derive the interfacial volume fraction by a Monte Carlo integration scheme. With the theoretical and numerical results, we find that the interfacial volume fraction is strongly dependent on the so-called geometric size factor and sphericity characterizing the geometric shape in spite of anisotropic particle types. As a significant interfacial property, the present theoretical contribution can be further drawn into predicting the effective transport properties of composite materials.

Strain-Detecting Composite Materials

Science.gov (United States)

Wallace, Terryl A. (Inventor); Smith, Stephen W. (Inventor); Piascik, Robert S. (Inventor); Horne, Michael R. (Inventor); Messick, Peter L. (Inventor); Alexa, Joel A. (Inventor); Glaessgen, Edward H. (Inventor); Hailer, Benjamin T. (Inventor)

2016-01-01

A composite material includes a structural material and a shape-memory alloy embedded in the structural material. The shape-memory alloy changes crystallographic phase from austenite to martensite in response to a predefined critical macroscopic average strain of the composite material. In a second embodiment, the composite material includes a plurality of particles of a ferromagnetic shape-memory alloy embedded in the structural material. The ferromagnetic shape-memory alloy changes crystallographic phase from austenite to martensite and changes magnetic phase in response to the predefined critical macroscopic average strain of the composite material. A method of forming a composite material for sensing the predefined critical macroscopic average strain includes providing the shape-memory alloy having an austenite crystallographic phase, changing a size and shape of the shape-memory alloy to thereby form a plurality of particles, and combining the structural material and the particles at a temperature of from about 100-700.degree. C. to form the composite material.

Hard electronics; Hard electronics

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

Hard material technologies were surveyed to establish the hard electronic technology which offers superior characteristics under hard operational or environmental conditions as compared with conventional Si devices. The following technologies were separately surveyed: (1) The device and integration technologies of wide gap hard semiconductors such as SiC, diamond and nitride, (2) The technology of hard semiconductor devices for vacuum micro- electronics technology, and (3) The technology of hard new material devices for oxides. The formation technology of oxide thin films made remarkable progress after discovery of oxide superconductor materials, resulting in development of an atomic layer growth method and mist deposition method. This leading research is expected to solve such issues difficult to be easily realized by current Si technology as high-power, high-frequency and low-loss devices in power electronics, high temperature-proof and radiation-proof devices in ultimate electronics, and high-speed and dense- integrated devices in information electronics. 432 refs., 136 figs., 15 tabs.

Aerogel / Polymer Composite Materials

Science.gov (United States)

Williams, Martha K. (Inventor); Smith, Trent M. (Inventor); Fesmire, James E. (Inventor); Roberson, Luke B. (Inventor); Clayton, LaNetra M. (Inventor)

2017-01-01

The invention provides new composite materials containing aerogels blended with thermoplastic polymer materials at a weight ratio of aerogel to thermoplastic polymer of less than 20:100. The composite materials have improved thermal insulation ability. The composite materials also have better flexibility and less brittleness at low temperatures than the parent thermoplastic polymer materials.

Modeling Non-Linear Material Properties in Composite Materials

Science.gov (United States)

2016-06-28

Technical Report ARWSB-TR-16013 MODELING NON-LINEAR MATERIAL PROPERTIES IN COMPOSITE MATERIALS Michael F. Macri Andrew G...REPORT TYPE Technical 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE MODELING NON-LINEAR MATERIAL PROPERTIES IN COMPOSITE MATERIALS ...systems are increasingly incorporating composite materials into their design. Many of these systems subject the composites to environmental conditions

Microstructural and hardness behavior of graphene-nanoplatelets/aluminum composites synthesized by mechanical alloying

International Nuclear Information System (INIS)

Pérez-Bustamante, R.; Bolaños-Morales, D.; Bonilla-Martínez, J.; Estrada-Guel, I.; Martínez-Sánchez, R.

2014-01-01

Highlights: • Pure aluminum was reinforced with graphene-platelets by using mechanical milling. • The composites were studied after sintering condition. • Milling time and graphene-platelet enhance the mechanical behavior of the composites. - Abstract: Graphene can be considered as an ideal reinforcement for the production of composites due to its outstanding mechanical properties. These characteristics offer an increased opportunity for their study in the production of metal matrix composites (MMCs). In this research, the studied composites were produced by mechanical alloying (MA). The employed milling times were of 1, 3 and 5 h. GNPs were added in 0.25, 0.50 and 1.0 wt% into an aluminum powder matrix. Milled powders were cold consolidated and subsequently sintered. Composites were microstructurally characterized with Raman spectroscopy and electron microscopy and X-ray diffraction. The hardness behavior in composites was evaluated with a Vickers micro-hardness test. A homogeneous dispersion of graphene during MA and the proper selection of sintering conditions were considered to produce optimized composites. The obtained results with electron microscopy indicate a homogeneous dispersion of GNPs into the aluminum matrix. Analyses showed GNPs edges where the structure of the graphene layers conserved after MA is observed

Nanomodified composite magnetic materials and their molding technologies

Directory of Open Access Journals (Sweden)

I. Timoshkov

2018-05-01

Full Text Available Advanced electro-magnetic machines and systems require new materials with improved properties. Heterogeneous 3D nanomodified soft magnetic materials could be efficiently applied. Multistage technology of iron particle surface nanomodification by sequential oxidation and Si-organic coatings will be reported. The thickness of layers is 0.5-5 nm. Compaction and annealing are the final steps of magnetic parts and components shaping. The soft magnetic composite material shows the features: resistivity is controlled by insulating coating thickness and equals up to ρ =10-4 Ω⋅m for metallic state and ρ =104 Ω⋅m for insulator state, maximum magnetic permeability is μm = 2500 and μm = 300 respectively, induction is up to Bm=2.1 T. These properties of composite soft magnetic material allow applying for transformers, throttles, stator-rotor of high-efficient and powerful electric machines in 10 kHz–1MGz frequency range. For microsystems and microcomponents application, good opportunity to improve their reliability is the use of nanocomposite materials. Electroplating technology of nanocomposite magnetic materials into the ultra-thick micromolds will be presented. Co-deposition of the soft magnetic alloys with inert hard nanoparticles allows obtaining materials with magnetic permeability up to μm=104, magnetic induction of Bs=(0.62–1.3 T. Such LIGA-like technology will be applied in MEMS to produce high reliable devices with advanced physical properties.

Plasma Methods of Obtainment of Multifunctional Composite Materials, Dispersion-Hardened by Nanoparticles

Science.gov (United States)

Sizonenko, O. N.; Grigoryev, E. G.; Pristash, N. S.; Zaichenko, A. D.; Torpakov, A. S.; Lypian, Ye. V.; Tregub, V. A.; Zholnin, A. G.; Yudin, A. V.; Kovalenko, A. A.

2017-09-01

High voltage electric discharge (HVED) in disperse system "hydrocarbon liquid - powder" due to impact of plasma discharge channel, electromagnetic fields, shock waves mechanical impact, hydro flows and volume microcavitation leads to synthesis of nanocarbon, metal powders dispersion and synthesis of micro- (from 10-6 to 10-7 m) and nanosized (from 10-7 to 10-9 m) composite powders of hardening phases. Spark plasma sintering (SPS) of powder mixtures allows targeted control of grain growth rate and thus allows obtainment of multifunctional composite materials dispersion hardened by nanoparticles. Processes of HVED synthesis of micro- and nanosized powders of new compositions from elemental metal powders and their mixtures with the subsequent application of high-speed SPS of obtained powders create conditions for increase of strength (by 10-20 %), hardness and wear-resistance (by 30-60 %) of obtained materials.

Nano-composite materials

Science.gov (United States)

Lee, Se-Hee; Tracy, C. Edwin; Pitts, J. Roland

2010-05-25

Nano-composite materials are disclosed. An exemplary method of producing a nano-composite material may comprise co-sputtering a transition metal and a refractory metal in a reactive atmosphere. The method may also comprise co-depositing a transition metal and a refractory metal composite structure on a substrate. The method may further comprise thermally annealing the deposited transition metal and refractory metal composite structure in a reactive atmosphere.

Synthesis and characterization of hard ternary AlMgB composite films prepared by sputter deposition

Energy Technology Data Exchange (ETDEWEB)

Yan Ce [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong); Zhou, Z.F. [Department of Manufacturing Engineering and Engineering Management and Advanced Coatings Applied Research Laboratory, City University of Hong Kong (Hong Kong); Chong, Y.M.; Liu, C.P.; Liu, Z.T. [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong); Li, K.Y., E-mail: mekyli@cityu.edu.h [Department of Manufacturing Engineering and Engineering Management and Advanced Coatings Applied Research Laboratory, City University of Hong Kong (Hong Kong); Bello, I., E-mail: apibello@cityu.edu.h [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong); Kutsay, O.; Zapien, J.A.; Zhang, W.J. [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong)

2010-07-30

Hard and superlight thin films laminated with boron carbide have been proposed as candidates for strategic use such as armor materials in military and space applications. Aluminum magnesium boride (AlMgB) films are excellent candidates for these purposes. We prepared AlMgB films by sputter deposition using multiple unbalanced planar magnetrons equipped with two boron and one AlMg targets. The film morphology changed and the film's root mean square (rms) roughness varied from 1.0 to 18 nm as the power density of the AlMg target increased from 0.2 to 1.0 W/cm{sup 2} while the power density of each boron target was maintained at 2 W/cm{sup 2}. Chemical analyses show dominating Al, Mg, B and trace elements of oxygen, carbon and argon. The film composition also varies with altering the power density supplied to the AlMg target. The film with an atomic ratio of Al:Mg:B = 1.38:0.64:1 exhibits the highest hardness ({approx} 30 GPa). This value surpasses the hardness of hydrogenated diamond-like carbon films (24-28 GPa) prepared by plasma enhanced chemical vapor deposition.

Synthesis and characterization of hard ternary AlMgB composite films prepared by sputter deposition

International Nuclear Information System (INIS)

Yan Ce; Zhou, Z.F.; Chong, Y.M.; Liu, C.P.; Liu, Z.T.; Li, K.Y.; Bello, I.; Kutsay, O.; Zapien, J.A.; Zhang, W.J.

2010-01-01

Hard and superlight thin films laminated with boron carbide have been proposed as candidates for strategic use such as armor materials in military and space applications. Aluminum magnesium boride (AlMgB) films are excellent candidates for these purposes. We prepared AlMgB films by sputter deposition using multiple unbalanced planar magnetrons equipped with two boron and one AlMg targets. The film morphology changed and the film's root mean square (rms) roughness varied from 1.0 to 18 nm as the power density of the AlMg target increased from 0.2 to 1.0 W/cm 2 while the power density of each boron target was maintained at 2 W/cm 2 . Chemical analyses show dominating Al, Mg, B and trace elements of oxygen, carbon and argon. The film composition also varies with altering the power density supplied to the AlMg target. The film with an atomic ratio of Al:Mg:B = 1.38:0.64:1 exhibits the highest hardness (∼ 30 GPa). This value surpasses the hardness of hydrogenated diamond-like carbon films (24-28 GPa) prepared by plasma enhanced chemical vapor deposition.

Properties of SBS and sisal fiber composites: ecological material for shoe manufacturing

Directory of Open Access Journals (Sweden)

José Carlos Krause de Verney

2008-12-01

Full Text Available The worldwide trend toward using cheap, atoxic and durable materials from renewable resources contributes to sustainable development. Thus, the investigation of the potential use of vegetal fibers as reinforcing agent in polymeric composites has gained new significance. Sisal fiber has emerged as a reinforcing material for polymers used in automobile, footwear and civil industries. In this work, properties such as hardness, tensile strength and tear strength of polymer composites composed by block copolymer styrene-butadiene-styrene (SBS and 5, 10 and 20% by weight of sisal fiber were evaluated. The influence of conventional polymer processing techniques such as single-screw and double-screw extrusion, as well as the addition of coupling agent on the composite mechanical performance was investigated. Also, the morphology and thermal stability of the composites were analyzed. The addition of 2 wt. (% maleic anhydride as coupling agent between sisal fiber and SBS has improved the composite mechanical performance and the processing in a double-screw extruder has favored the sisal fiber distribution in the SBS matrix.

Methods of improvement in hardness of composite surface layer on cast steel

Directory of Open Access Journals (Sweden)

J. Szajnar

2008-08-01

Full Text Available The paper presents a method of usable properties of surface layers improvement of cast carbon steel 200–450, by put directly in founding process a composite surface layer on the basis of Fe-Cr-C alloy and next its remelting with use of welding technology TIG – Tungsten Inert Gas. Technology of composite surface layer guarantee mainly increase in hardness and abrasive wear resistance of cast steel castings on machine elements. This technology can be competition for generally applied welding technology (surfacing by welding and thermal spraying. However the results of studies show, that is possible to connection of both methods founding and welding of surface hardening of cast steel castings. In range of experimental plan was made test castings with composite surface layer, which next were remelted with energy 0,8 and 1,6 kJ/cm. Usability for industrial applications of test castings was estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

Hard tissue regeneration using bone substitutes: an update on innovations in materials.

Science.gov (United States)

Sarkar, Swapan Kumar; Lee, Byong Taek

2015-05-01

Bone is a unique organ composed of mineralized hard tissue, unlike any other body part. The unique manner in which bone can constantly undergo self-remodeling has created interesting clinical approaches to the healing of damaged bone. Healing of large bone defects is achieved using implant materials that gradually integrate with the body after healing is completed. Such strategies require a multidisciplinary approach by material scientists, biological scientists, and clinicians. Development of materials for bone healing and exploration of the interactions thereof with the body are active research areas. In this review, we explore ongoing developments in the creation of materials for regenerating hard tissues.

Wood-based composite materials : panel products, glued-laminated timber, structural composite lumber, and wood-nonwood composite materials

Science.gov (United States)

Nicole M. Stark; Zhiyong Cai; Charles Carll

2010-01-01

This chapter gives an overview of the general types and composition of wood-based composite products and the materials and processes used to manufacture them. It describes conventional wood-based composite panels and structural composite materials intended for general construction, interior use, or both. This chapter also describes wood–nonwood composites. Mechanical...

Composite materials based on high-modulus compounds for additive technology

Science.gov (United States)

Grigoriev, M.; Kotelnikov, N.; Buyakova, S.; Kulkov, S.

2016-07-01

The effect of adding nanocrystalline ZrO2 and submicron TiC to ultrafine Al2O3 on mechanical properties and the microstructure of the composites developed by hot pressing was investigated. It was shown that by means of hot pressing in argon atmosphere at the sintering temperature of 1500 °C one can obtain the composites of Al2O3-ZrO2-TiC with a fine structure and minimal porosity. It was shown that in the material a multi-scale hierarchical structure is formed, which possesses high physical and mechanical properties: the hardness and fracture toughness was 22 GPa and 5.2 MPa*m1/2, respectively. It has been shown that mechanical properties of the composite are better than those of commercial composites based on aluminum oxide (Al2O3, ZTA, Al2O3-TiC) and are comparable to those of silicon nitride.

Superconducting composites materials. Materiaux composites supraconducteurs

Energy Technology Data Exchange (ETDEWEB)

Kerjouan, P; Boterel, F; Lostec, J; Bertot, J P; Haussonne, J M [Centre National d' Etudes des Telecommunications (CNET), 22 - Lannion (FR)

1991-11-01

The new superconductor materials with a high critical current own a large importance as well in the electronic components or in the electrotechnical devices fields. The deposit of such materials with the thick films technology is to be more and more developed in the years to come. Therefore, we tried to realize such thick films screen printed on alumina, and composed mainly of the YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} material. We first realized a composite material glass/YBa{sub 2}Cu{sub 3}O{sub 7-{delta}}, by analogy with the classical screen-printed inks where the glass ensures the bonding with the substrate. We thus realized different materials by using some different classes of glass. These materials owned a superconducting transition close to the one of the pure YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} material. We made a slurry with the most significant composite materials and binders, and screen-printed them on an alumina substrate preliminary or not coated with a diffusion barrier layer. After firing, we studied the thick films adhesion, the alumina/glass/composite material interfaces, and their superconducting properties. 8 refs.; 14 figs.; 9 tabs.

Superconducting composites materials

International Nuclear Information System (INIS)

Kerjouan, P.; Boterel, F.; Lostec, J.; Bertot, J.P.; Haussonne, J.M.

1991-01-01

The new superconductor materials with a high critical current own a large importance as well in the electronic components or in the electrotechnical devices fields. The deposit of such materials with the thick films technology is to be more and more developed in the years to come. Therefore, we tried to realize such thick films screen printed on alumina, and composed mainly of the YBa 2 Cu 3 O 7-δ material. We first realized a composite material glass/YBa 2 Cu 3 O 7-δ , by analogy with the classical screen-printed inks where the glass ensures the bonding with the substrate. We thus realized different materials by using some different classes of glass. These materials owned a superconducting transition close to the one of the pure YBa 2 Cu 3 O 7-δ material. We made a slurry with the most significant composite materials and binders, and screen-printed them on an alumina substrate preliminary or not coated with a diffusion barrier layer. After firing, we studied the thick films adhesion, the alumina/glass/composite material interfaces, and their superconducting properties. 8 refs.; 14 figs.; 9 tabs [fr

Chemical composition determination of Bohunice 1 and 2 RPVs and hardness measurements of RPVs material

International Nuclear Information System (INIS)

Kupca, L.; Brezina, M.; Beno, P.; Kniz, I.

1994-01-01

The base informations of all activities concerning the material properties recovery performed before and after annealing procedure on the first two units V-230 type in NPP V-1, are the topic of this paper. The samples of weld and base metal from both RPVs NPP V-1 were prepared by special apparatus in the very narrow gap between the outside surface of the RPV and the reactor thermal shielding in the reactor cavity, from the critical circumferential weld joint no.4. The chemical composition of the samples was analyzed in Nuclear Power Plants Research Institute (VUJE) laboratories. Except these results achieved from the analysis of the irradiated samples are presented the evaluation results of the chemical composition influence on the RPVs materials brittle fracture temperatures. All these results which served as input data for the irradiation embrittlement recovery evaluation of the both RPV NPP V-1 in Jaslovske Bohunice, are presented in the form of the trend curves for both RPVs. (author). 10 refs, 7 figs, 1 tab

Preparation and characterization of gelatin–hydroxyapatite composite microspheres for hard tissue repair

International Nuclear Information System (INIS)

Chao, Shao Ching; Wang, Ming-Jia; Pai, Nai-Su; Yen, Shiow-Kang

2015-01-01

Gelatin–hydroxyapatite composite microspheres composed of 21% gelatin (G) and 79% hydroxyapatite (HA) with uniform morphology and controllable size were synthesized from a mixed solution of Ca(NO 3 ) 2 , NH 4 H 2 PO 4 and gelatin by a wet-chemical method. Material analyses such as X-ray diffraction (XRD), scanning/transmission electron microscopy examination (SEM/TEM) and inductively coupled plasma-mass spectroscopy (ICP-MS) were used to characterize G–HA microspheres by analyzing their crystalline phase, microstructure, morphology and composition. HA crystals precipitate along G fibers to form nano-rods with diameters of 6–10 nm and tangle into porous microspheres after blending. The cell culture indicates that G–HA composite microspheres without any toxicity could enhance the proliferation and differentiation of osteoblast-like cells. In a rat calvarial defect model, G–HA bioactive scaffolds were compared with fibrin glue (F) and Osteoset® Bone Graft Substitute (OS) for their capacity of regenerating bone. Four weeks post-implantation, new bone, mineralization, and expanded blood vessel area were found in G–HA scaffolds, indicating greater osteoconductivity and bioactivity than F and OS. - Highlights: • G–HA composite microspheres were prepared by hydroxyapatite and gelatin. • In vitro tests indicated that the G–HA microspheres were biocompatible and bioactive. • In in vitro tests, G–HA microspheres could be applied in hard tissue engineering. • G–HA had healed the bone defect and provides a high proportion of surface area to open space

Magnetic losses in composite materials

International Nuclear Information System (INIS)

Ramprecht, J; Sjoeberg, D

2008-01-01

We discuss some of the problems involved in homogenization of a composite material built from ferromagnetic inclusions in a nonmagnetic background material. The small signal permeability for a ferromagnetic spherical particle is combined with a homogenization formula to give an effective permeability for the composite material. The composite material inherits the gyrotropic structure and resonant behaviour of the single particle. The resonance frequency of the composite material is found to be independent of the volume fraction, unlike dielectric composite materials. The magnetic losses are described by a magnetic conductivity which can be made independent of frequency and proportional to the volume fraction by choosing a certain bias. Finally, some concerns regarding particles of small size, i.e. nanoparticles, are treated and the possibility of exciting exchange modes are discussed. These exchange modes may be an interesting way to increase losses in composite materials

Optical fiber composition and radiation hardness

International Nuclear Information System (INIS)

Wall, J.A.; Loretz, T.J.

1982-01-01

Germanium phosphosilicate and germanium borosilicate fibers doped with cerium were fabricated and tested for their responses to steady-state Co-60 radiation at -55 C, +20 C and +125 C. A fiber with germanium, boron and phosphorous in the silicate core and doped with antimony in the core and clad was similarly tested. All of the fibers showed significant improvements in radiation hardness at 20 C compared to undoped fibers of the same base composition. At -55 C, however, all except the cerium doped germanium phosphosilicate were very radiation sensitive and also showed increases in the rate of induced loss at +125 C. The cerium doped germanium phosphosilicate fiber showed virtually no change in radiation sensitivity at the temperature extremes and could prove useful in applications requiring relatively short lengths of fiber

Mechanics in Composite Materials and Process

International Nuclear Information System (INIS)

Lee, Dae Gil

1993-03-01

This book includes introduction of composite materials, stress, in-plane stiffness of laminates strain rate, ply stress, failure criterion and bending, composite materials micromechanics, composite plates and micromechanics of composite materials. It also deals with process of composite materials such as autoclave vacuum bag degassing process, connection of composite materials, filament winding process, resin transfer molding, sheet molding compound and compression molding.

Changes in hardness of magnesium alloys due to precipitation hardening

Directory of Open Access Journals (Sweden)

Tatiana Oršulová

2018-04-01

Full Text Available This paper deals with the evaluation of changes in hardness of magnesium alloys during precipitation hardening that are nowadays widely used in different fields of industry. It focuses exactly on AZ31, AZ61 and AZ91 alloys. Observing material hardness changes serves as an effective tool for determining precipitation hardening parameters, such as temperature and time. Brinell hardness measurement was chosen based on experimental needs. There was also necessary to make chemical composition analysis and to observe the microstructures of tested materials. The obtained results are presented and discussed in this paper.

Ultrashort pulse laser processing of hard tissue, dental restoration materials, and biocompatibles

Science.gov (United States)

Yousif, A.; Strassl, M.; Beer, F.; Verhagen, L.; Wittschier, M.; Wintner, E.

2007-07-01

During the last few years, ultra-short laser pulses have proven their potential for application in medical tissue treatment in many ways. In hard tissue ablation, their aptitude for material ablation with negligible collateral damage provides many advantages. Especially teeth representing an anatomically and physiologically very special region with less blood circulation and lower healing rates than other tissues require most careful treatment. Hence, overheating of the pulp and induction of microcracks are some of the most problematic issues in dental preparation. Up till now it was shown by many authors that the application of picosecond or femtosecond pulses allows to perform ablation with very low damaging potential also fitting to the physiological requirements indicated. Beside the short interaction time with the irradiated matter, scanning of the ultra-short pulse trains turned out to be crucial for ablating cavities of the required quality. One main reason for this can be seen in the fact that during scanning the time period between two subsequent pulses incident on the same spot is so much extended that no heat accumulation effects occur and each pulse can be treated as a first one with respect to its local impact. Extension of this advantageous technique to biocompatible materials, i.e. in this case dental restoration materials and titanium plasma-sprayed implants, is just a matter of consequence. Recently published results on composites fit well with earlier data on dental hard tissue. In case of plaque which has to be removed from implants, it turns out that removal of at least the calcified version is harder than tissue removal. Therefore, besides ultra-short lasers, also Diode and Neodymium lasers, in cw and pulsed modes, have been studied with respect to plaque removal and sterilization. The temperature increase during laser exposure has been experimentally evaluated in parallel.

Composite materials design and applications

CERN Document Server

Gay, Daniel; Tsai, Stephen W

2002-01-01

PART ONE. PRINCIPLES OF CONSTRUCTIONCOMPOSITE MATERIALS, INTEREST AND PROPERTIESWhat is Composite Material Fibers and MatrixWhat can be Made Using Composite Materials?Typical Examples of Interest on the Use of Composite MaterialsExamples on Replacing Conventional Solutions with CompositesPrincipal Physical PropertiesFABRICATION PROCESSESMolding ProcessesOther Forming ProcessesPractical Hints in the Manufacturing ProcessesPLY PROPERTIESIsotropy and AnisotropyCharacteristics of the Reinforcement-Matrix MixtureUnidirectional PlyWoven FabricsMats and Reinforced MatricesMultidimensional FabricsMetal Matrix CompositesTestsSANDWICH STRUCTURES:What is a Sandwich Structure?Simplified FlexureA Few Special AspectsFabrication and Design ProblemsNondestructive Quality ControlCONCEPTION AND DESIGNDesign of a Composite PieceThe LaminateFailure of LaminatesSizing of LaminatesJOINING AND ASSEMBLYRiveting and BoltingBondingInsertsCOMPOSITE MATERIALS AND AEROSPACE CONSTRUCTIONAircraftHelicoptersPropeller Blades for AirplanesTur...

Development of a novel oxirane-acrylate composite restorative resin material

Science.gov (United States)

Sripathi Panditaradhyula, Anuhya

of these specimens were done by placing the respective specimens in distilled water, ascorbic acid (pH=1.5) and NaOH (pH=13). These resins were not fully cured with filler apart from filled 25:75 oxirane: acrylate cured best. Replacing 4-(Octyloxy) phenyl] phenyl iodonium SbF6 (OPPI) with 4-Isopropyl-4'- methyldiphenyl iodonium Tetrakis (pentafluorophenyl borate (Borate) initiator enhanced 24hr oxirane cure. Formulations had greater hardness compared with the controls. The increase in hardness was due to Increase in oxirane functionality, Increase in filler loading and use of acrylate-salinated filler. Modulus and ultimate transverse strength are greater than controls, but did not have statistically significance energy to break. Thus, these composites are as tough as controls and less brittle. They have the higher hydrophobicity than BisGMA: TEGDMA controls. Furthermore, other means of increasing hydrophobicity was explored, because higher the hydrophobicity, higher the resistance to hydrolytic degradation. Further research observations, such as dynamic mechanical analysis, should be carried out in order to determine the molecular interactions and usage of multi-walled, white carbon nanotubes as filler material.

Effect of light-curing method and indirect veneering materials on the Knoop hardness of a resin cement

Directory of Open Access Journals (Sweden)

Nelson Tetsu Iriyama

2009-06-01

Full Text Available This study evaluated the Knoop hardness of a dual-cured resin cement (Rely-X ARC activated solely by chemical reaction (control group or by chemical / physical mode, light-cured through a 1.5 mm thick ceramic (HeraCeram or composite (Artglass disc. Light curing was carried out using conventional halogen light (XL2500 for 40 s (QTH; light emitting diodes (Ultrablue Is for 40 s (LED; and Xenon plasma arc (Apollo 95E for 3 s (PAC. Bovine incisors had their buccal face flattened and hybridized. On this surface a rubber mold (5 mm in diameter and 1 mm in height was bulk filled with the resin cement. A polyester strip was seated for direct light curing or through the discs of veneering materials. After dry storage in the dark (24 h 37°C, the samples (n = 5 were sectioned for hardness (KHN measurements, taken in a microhardness tester (50 gF load 15 s. The data were statistically analyzed by ANOVA and Tukey's test (α = 0.05. The cement presented higher Knoop hardness values with Artglass for QTH and LED, compared to HeraCeram. The control group and the PAC/Artglass group showed lower hardness values compared to the groups light-cured with QTH and LED. PAC/HeraCeram resulted in the worst combination for cement hardness values.

Synthesis of new metal-matrix Al-Al2O3-graphene composite materials

Science.gov (United States)

Elshina, L. A.; Muradymov, R. V.; Kvashnichev, A. G.; Vichuzhanin, D. I.; Molchanova, N. G.; Pankratov, A. A.

2017-08-01

The mechanism of formation of ceramic microparticles (alumina) and graphene in a molten aluminum matrix is studied as a function of the morphology and type of precursor particles, the temperature, and the gas atmosphere. The influence of the composition of an aluminum composite material (as a function of the concentration and size of reinforcing particles) on its mechanical and corrosion properties, melting temperature, and thermal conductivity is investigated. Hybrid metallic Al-Al2O3-graphene composite materials with up to 10 wt % alumina microparticles and 0.2 wt % graphene films, which are uniformly distributed over the metal volume and are fully wetted with aluminum, are synthesized during the chemical interaction of a salt solution containing yttria and boron carbide with molten aluminum in air. Simultaneous introduction of alumina and graphene into an aluminum matrix makes it possible to produce hybrid metallic composite materials having a unique combination of the following properties: their thermal conductivity is higher than that of aluminum, their hardness and strength are increased by two times, their relative elongation during tension is increased threefold, and their corrosion resistance is higher than that of initial aluminum by a factor of 2.5-4. We are the first to synthesize an in situ hybrid Al-Al2O3-graphene composite material having a unique combination of some characteristics. This material can be recommended as a promising material for a wide circle of electrical applications, including ultrathin wires, and as a structural material for the aerospace industry, the car industry, and the shipbuilding industry.

Characterization of material composite marble-polyester

Directory of Open Access Journals (Sweden)

Corpas, F. A.

2002-12-01

Full Text Available In this work we characterize a new material composite, formed with a polyester and crushed white marble mixture. The final purpose is double: to obtain a material for applications sufficiently competitive after an economic viability study, increasing the yield of the main commodity, using waste marble and improving the jobs in the quarries area. From the results obtained, we deduce then that this material could be used to inside and outside adornment.

En este trabajo, caracterizamos un nuevo material compuesto, formado con una mezcla de poliéster y de mármol blanco triturado. El propósito final es doble: por un lado obtener un material para aplicaciones lo suficientemente competitivas como para que se pueda iniciar un estudio económico de viabilidad, aumentando el rendimiento de la materia prima y mejorando las salidas laborales de las comarcas extractoras. Para la caracterización del material se ha determinado el porcentaje adecuado de poliéster. Así como las propiedades mecánicas (flexión, compresión y dureza, químicas, fatiga térmica y su influencia a la exposición solar In order to characterized of material, we have determined the suitable porcentage of polyester Also we have carried out a study of the mechanical (stretching, resistance to traction, hardeness and thermal fatigue chemicals properties and solar radiation influence. De los resultados obtenidos, este material podría ser utilizado para ornamentación tanto de interior como de exterior.

High Porosity Alumina as Matrix Material for Composites of Al-Mg Alloys

International Nuclear Information System (INIS)

Gömze, L A; Egész, Á; Gömze, L N; Ojima, F

2013-01-01

The sophisticated industry and technologies require higher and higher assumptions against mechanical strength and surface hardness of ceramic reinforced metal alloys and metal matrix composites. Applying the well-known alumina powders by dry pressing technology and some special pore-forming additives and sintering technology the authors have successfully developed a new, high porosity alumina matrix material for composites of advenced Al-Mg alloys. The developed new matrix material have higher than 30% porosity, with homogenous porous structure and pore sizes from few nano up to 2–3 mm depending on the alloys containments. Thanks to the used materials and the sintering conditions the authors could decrease the wetting angles less than 90° between the high porosity alumina matrix and the Al-Mg alloys. Applied analytical methods in this research were laser granulometry, scanning electron microscopy, and X-ray diffraction. Digital image analysis was applied to microscopy results, to enhance the results of transformation

Unravelling the tunable exchange bias-like effect in magnetostatically-coupled two dimensional hybrid (hard/soft) composites

International Nuclear Information System (INIS)

Hierro-Rodriguez, A; Teixeira, J M; Rodriguez-Rodriguez, G; Rubio, H; Vélez, M; Álvarez-Prado, L M; Martín, J I; Alameda, J M

2015-01-01

Hybrid 2D hard-soft composites have been fabricated by combining soft (Co 73 Si 27 ) and hard (NdCo 5 ) magnetic materials with in-plane and out-of-plane magnetic anisotropies, respectively. They have been microstructured in a square lattice of CoSi anti-dots with NdCo dots within the holes. The magnetic properties of the dots allow us to introduce a magnetostatic stray field that can be controlled in direction and sense by their last saturating magnetic field. The magnetostatic interactions between dot and anti-dot layers induce a completely tunable exchange bias-like shift in the system’s hysteresis loops. Two different regimes for this shift are present depending on the lattice parameter of the microstructures. For large parameters, dipolar magnetostatic decay is observed, while for the smaller one, the interaction between the adjacent anti-dot’s characteristic closure domain structures enhances the exchange bias-like effect as clarified by micromagnetic simulations. (paper)

Co-electrodeposition of hard Ni-W/diamond nanocomposite coatings

Science.gov (United States)

Zhang, Xinyu; Qin, Jiaqian; Das, Malay Kumar; Hao, Ruru; Zhong, Hua; Thueploy, Adisak; Limpanart, Sarintorn; Boonyongmaneerat, Yuttanant; Ma, Mingzhen; Liu, Riping

2016-02-01

Electroplated hard chrome coating is widely used as a wear resistant coating to prolong the life of mechanical components. However, the electroplating process generates hexavalent chromium ion which is known carcinogen. Hence, there is a major effort throughout the electroplating industry to replace hard chrome coating. Composite coating has been identified as suitable materials for replacement of hard chrome coating, while deposition coating prepared using traditional co-deposition techniques have relatively low particles content, but the content of particles incorporated into a coating may fundamentally affect its properties. In the present work, Ni-W/diamond composite coatings were prepared by sediment co-electrodeposition from Ni-W plating bath, containing suspended diamond particles. This study indicates that higher diamond contents could be successfully co-deposited and uniformly distributed in the Ni-W alloy matrix. The maximum hardness of Ni-W/diamond composite coatings is found to be 2249 ± 23 Hv due to the highest diamond content of 64 wt.%. The hardness could be further enhanced up to 2647 ± 25 Hv with heat treatment at 873 K for 1 h in Ar gas, which is comparable to hard chrome coatings. Moreover, the addition of diamond particles could significantly enhance the wear resistance of the coatings.

Towards Radiation Hard Sensor Materials for the CMS Tracker Upgrade

CERN Document Server

Steinbrueck, Georg

2012-01-01

Many measurements are described in literature, performed on a variety of silicon materials and technologies, but they are often hard to compare, because they were done under different conditions. To systematically compare the prope...

Conjugation of diisocyanate side chains to dimethacrylate reduces polymerization shrinkage and increases the hardness of composite resins.

Science.gov (United States)

Jan, Yih-Dean; Lee, Bor-Shiunn; Lin, Chun-Pin; Tseng, Wan-Yu

2014-04-01

Polymerization shrinkage is one of the main causes of dental restoration failure. This study tried to conjugate two diisocyanate side chains to dimethacrylate resins in order to reduce polymerization shrinkage and increase the hardness of composite resins. Diisocyanate, 2-hydroxyethyl methacrylate, and bisphenol A dimethacrylate were reacted in different ratios to form urethane-modified new resin matrices, and then mixed with 50 wt.% silica fillers. The viscosities of matrices, polymerization shrinkage, surface hardness, and degrees of conversion of experimental composite resins were then evaluated and compared with a non-modified control group. The viscosities of resin matrices increased with increasing diisocyanate side chain density. Polymerization shrinkage and degree of conversion, however, decreased with increasing diisocyanate side chain density. The surface hardness of all diisocyanate-modified groups was equal to or significantly higher than that of the control group. Conjugation of diisocyanate side chains to dimethacrylate represents an effective means of reducing polymerization shrinkage and increasing the surface hardness of dental composite resins. Copyright © 2012. Published by Elsevier B.V.

Preparation and characterization of gelatin–hydroxyapatite composite microspheres for hard tissue repair

Energy Technology Data Exchange (ETDEWEB)

Chao, Shao Ching [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Road, Taichung 40227, Taiwan (China); Department of Minimally Invasive Skull Neurosurgery, Neurological Institute, Taichung Veterans General Hospital, 1650 Taiwan Boulevard, Sect. 4, Taichung, Taiwan (China); Department of Neurosurgery, ChangHua Hospital, Ministry of Health and Welfare, 80 Chung Cheng Road, Sect. 2 Chiu Kuan Village, Changhua 500, Taiwan (China); Wang, Ming-Jia; Pai, Nai-Su [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Road, Taichung 40227, Taiwan (China); Yen, Shiow-Kang, E-mail: skyen@dragon.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Road, Taichung 40227, Taiwan (China)

2015-12-01

Gelatin–hydroxyapatite composite microspheres composed of 21% gelatin (G) and 79% hydroxyapatite (HA) with uniform morphology and controllable size were synthesized from a mixed solution of Ca(NO{sub 3}){sub 2}, NH{sub 4}H{sub 2}PO{sub 4} and gelatin by a wet-chemical method. Material analyses such as X-ray diffraction (XRD), scanning/transmission electron microscopy examination (SEM/TEM) and inductively coupled plasma-mass spectroscopy (ICP-MS) were used to characterize G–HA microspheres by analyzing their crystalline phase, microstructure, morphology and composition. HA crystals precipitate along G fibers to form nano-rods with diameters of 6–10 nm and tangle into porous microspheres after blending. The cell culture indicates that G–HA composite microspheres without any toxicity could enhance the proliferation and differentiation of osteoblast-like cells. In a rat calvarial defect model, G–HA bioactive scaffolds were compared with fibrin glue (F) and Osteoset® Bone Graft Substitute (OS) for their capacity of regenerating bone. Four weeks post-implantation, new bone, mineralization, and expanded blood vessel area were found in G–HA scaffolds, indicating greater osteoconductivity and bioactivity than F and OS. - Highlights: • G–HA composite microspheres were prepared by hydroxyapatite and gelatin. • In vitro tests indicated that the G–HA microspheres were biocompatible and bioactive. • In in vitro tests, G–HA microspheres could be applied in hard tissue engineering. • G–HA had healed the bone defect and provides a high proportion of surface area to open space.

Multifunctional materials and composites

Science.gov (United States)

Seo, Dong-Kyun; Jeon, Ki-Wan

2017-08-22

Forming multifunctional materials and composites thereof includes contacting a first material having a plurality of oxygen-containing functional groups with a chalcogenide compound, and initiating a chemical reaction between the first material and the chalcogenide compound, thereby replacing oxygen in some of the oxygen-containing functional groups with chalcogen from the chalcogen-containing compound to yield a second material having chalcogen-containing functional groups and oxygen-containing functional groups. The first material is a carbonaceous material or a macromolecular material. A product including the second material is collected and may be processed further to yield a modified product or a composite.

Hard carbon coated nano-Si/graphite composite as a high performance anode for Li-ion batteries

Energy Technology Data Exchange (ETDEWEB)

Jeong, Sookyung; Li, Xiaolin; Zheng, Jianming; Yan, Pengfei; Cao, Ruiguo; Jung, Hee Joon; Wang, Chong M.; Liu, Jun; Zhang, Jiguang

2016-08-27

With the ever increasing demands on Li-ion batteries with higher energy densities, alternative anode with higher reversible capacity is required to replace the conventional graphite anode. Here, we demonstrate a cost-effective hydrothermal-carbonization approach to prepare the hard carbon coated nano-Si/graphite (HC-nSi/G) composite as a high performance anode for Li-ion batteries. In this hierarchical structured composite, the hard carbon coating layer not only provides an efficient pathway for electron transfer, but also alleviates the volume variation of silicon during charge/discharge processes. The HC-nSi/G composite electrode shows excellent electrochemical performances including a high specific capacity of 878.6 mAh g-1 based on the total weight of composite, good rate performance and a decent cycling stability, which is promising for practical applications.

Selected mechanical properties of aluminum composite materials reinforced with SiC particles

Directory of Open Access Journals (Sweden)

A. Kurzawa

2008-07-01

Full Text Available This work presents the results of research concerning influence of ceramic particles’ content of silicon carbide on selected mechanical properties of type AW-AlCu4Mg2Mn - SiC composite materials. Composites produced of SiC particles with pressure infiltration method of porous preform and subject to hot plastic forming in the form of open die forging were investigated. The experimental samples contained from 5% up to 45% of reinforcing SiC particles of 8÷10μm diameter. Studies of strength properties demonstrated that the best results, in case of tensile strength as well as offset yield strength, might be obtained while applying reinforcement in the amount of 20-25% vol. of SiC. Application of higher than 25% vol. contents of reinforcing particles leads to gradual strength loss. The investigated composites were characterized by very high functional properties, such as hardness and abrasive wear resistance, whose values increase strongly with the increase of reinforcement amount. The presented results of the experiments shall allow for a more precise component selection of composite materials at the stage of planning and design of their properties.

Industry to Education Technical Transfer Program & Composite Materials. Composite Materials Course. Fabrication I Course. Fabrication II Course. Composite Materials Testing Course. Final Report.

Science.gov (United States)

Massuda, Rachel

These four reports provide details of projects to design and implement courses to be offered as requirements for the associate degree program in composites and reinforced plastics technology. The reports describe project activities that led to development of curricula for four courses: composite materials, composite materials fabrication I,…

Composite Materials in Overhead Lines

DEFF Research Database (Denmark)

Sørensen, Thomas Kjærsgaard; Holbøll, Joachim

2009-01-01

towers and recently conductors based on composite materials are available at transmission levels. In this paper it is investigated which composite based solutions are available in connection with complete overhead line systems including insulators, towers and conductors. The components are reviewed......The use of composite materials, e.g. fibreglass materials, in overhead transmission line systems is nothing new. Composite based insulators have been applied to transmission lines for over 30 years, mainly as suspension and post insulators and often as an option for special applications. Also...... with respect to solved and persisting known failures/problems of both mechanical and electrical nature. Major challenges related to extensive use of composite materials in an overhead line system are identified, as are possible benefits - both when using standard as well as customised composite components, e...

High Kinetic Energy Penetrator Shielding and High Wear Resistance Materials Fabricated with Boron Nitride Nanotubes (BNNTS) and BNNT Polymer Composites

Science.gov (United States)

Kang, Jin Ho (Inventor); Sauti, Godfrey (Inventor); Smith, Michael W. (Inventor); Jordan, Kevin C. (Inventor); Park, Cheol (Inventor); Bryant, Robert George (Inventor); Lowther, Sharon E. (Inventor)

2015-01-01

Boron nitride nanotubes (BNNTs), boron nitride nanoparticles (BNNPs), carbon nanotubes (CNTs), graphites, or combinations, are incorporated into matrices of polymer, ceramic or metals. Fibers, yarns, and woven or nonwoven mats of BNNTs are used as toughening layers in penetration resistant materials to maximize energy absorption and/or high hardness layers to rebound or deform penetrators. They can be also used as reinforcing inclusions combining with other polymer matrices to create composite layers like typical reinforcing fibers such as Kevlar.RTM., Spectra.RTM., ceramics and metals. Enhanced wear resistance and usage time are achieved by adding boron nitride nanomaterials, increasing hardness and toughness. Such materials can be used in high temperature environments since the oxidation temperature of BNNTs exceeds 800.degree. C. in air. Boron nitride based composites are useful as strong structural materials for anti-micrometeorite layers for spacecraft and space suits, ultra strong tethers, protective gear, vehicles, helmets, shields and safety suits/helmets for industry.

Tactile Perception of Roughness and Hardness to Discriminate Materials by Friction-Induced Vibration

Directory of Open Access Journals (Sweden)

Shuyang Ding

2017-11-01

Full Text Available The human fingertip is an exquisitely powerful bio-tactile sensor in perceiving different materials based on various highly-sensitive mechanoreceptors distributed all over the skin. The tactile perception of surface roughness and material hardness can be estimated by skin vibrations generated during a fingertip stroking of a surface instead of being maintained in a static position. Moreover, reciprocating sliding with increasing velocities and pressures are two common behaviors in humans to discriminate different materials, but the question remains as to what the correlation of the sliding velocity and normal load on the tactile perceptions of surface roughness and hardness is for material discrimination. In order to investigate this correlation, a finger-inspired crossed-I beam structure tactile tester has been designed to mimic the anthropic tactile discrimination behaviors. A novel method of characterizing the fast Fourier transform integral (FFT slope of the vibration acceleration signal generated from fingertip rubbing on surfaces at increasing sliding velocity and normal load, respectively, are defined as kv and kw, and is proposed to discriminate the surface roughness and hardness of different materials. Over eight types of materials were tested, and they proved the capability and advantages of this high tactile-discriminating method. Our study may find applications in investigating humanoid robot perceptual abilities.

Thermal compatibility of Sodium Nitrate/Expanded Perlite composite phase change materials

International Nuclear Information System (INIS)

Li, Ruguang; Zhu, Jiaoqun; Zhou, Weibing; Cheng, Xiaomin; Li, Yuanyuan

2016-01-01

Highlights: • Expanded Perlite/Sodium Nitrate composites hardly reported in thermal storage fields. • The thermal compatibility and adsorption of Expanded Perlite were investigated. • The thermo physic properties of composites were determined. • The thermal stability and long term enthalpy changes of composites were investigated. - Abstract: The present work focused on the preparation and characterization of a new thermal storage material applied in thermal energy management. X-ray diffraction (XRD) results showed that Expanded Perlite (EP) has a good thermal stability varying from 300 °C to 900 °C. Morphology of scanning electron microscopy (SEM) revealed that sodium nitrate is uniformly encapsulated and embedded in the three-dimensional network structure of EP. Fourier transform infrared (FT-IR) spectroscopy indicated that the EP is physically combined with the nitrate salt. Thermo-gravimetric analysis (TGA) and differential Scanning Calorimeter (DSC) indicated that the composites have good thermal stability. The adsorption capacity of loose EP was 213.21%. When the EP mass fraction varying from 10% to 60%, thermal conductivity decreased with the content of EP increased, and the highest thermal conductivity is 1.14 W (m K)"−"1 at 300 °C. SEM revealed the network structure of EP provided thermal conduction paths which enhanced the thermal conductivity of the composites. All results indicated that EP could be a good adsorption material to be applied in the thermal storage fields.

On the problem of creation of structural materials on the basis of hard alloys

International Nuclear Information System (INIS)

Kajbyshev, O.A.; Merzhanov, A.G.; Zaripov, N.G.; Bloshenko, V.N.; Bokij, V.A.; Efimov, O.Yu.

1992-01-01

Chemical composition and structure of refractory skeletons produced by the methods of self-propagating high temperature synthesis (SHS) and powder metallurgy were studied for their effects on high temperature mechanical properties hard alloys on these skeletons base. Porous skeletons were obtained on the base of TiC 0.55 ; TiC 0.65 ; TiC 0.75 ; TiC 0.85 and TiC 1.0 carbides with their subsequent impregnation with heat resisting nickel base alloy ZhS6U. It was shown that a sintered skeleton was prone to fracture while SHS-skeleton preserved its structure. Optimal operating temperature of materials considered was noted to depend on the temperatures of brittle-ductile transition and transition into superplastic stable of refractory phase

Composite Materials for Low-Temperature Applications

Science.gov (United States)

2008-01-01

Composite materials with improved thermal conductivity and good mechanical strength properties should allow for the design and construction of more thermally efficient components (such as pipes and valves) for use in fluid-processing systems. These materials should have wide application in any number of systems, including ground support equipment (GSE), lunar systems, and flight hardware that need reduced heat transfer. Researchers from the Polymer Science and Technology Laboratory and the Cryogenics Laboratory at Kennedy Space Center were able to develop a new series of composite materials that can meet NASA's needs for lightweight materials/composites for use in fluid systems and also expand the plastic-additive markets. With respect to thermal conductivity and physical properties, these materials are excellent alternatives to prior composite materials and can be used in the aerospace, automotive, military, electronics, food-packaging, and textile markets. One specific application of the polymeric composition is for use in tanks, pipes, valves, structural supports, and components for hot or cold fluid-processing systems where heat flow through materials is a problem to be avoided. These materials can also substitute for metals in cryogenic and other low-temperature applications. These organic/inorganic polymeric composite materials were invented with significant reduction in heat transfer properties. Decreases of 20 to 50 percent in thermal conductivity versus that of the unmodified polymer matrix were measured. These novel composite materials also maintain mechanical properties of the unmodified polymer matrix. These composite materials consist of an inorganic additive combined with a thermoplastic polymer material. The intrinsic, low thermal conductivity of the additive is imparted into the thermoplastic, resulting in a significant reduction in heat transfer over that of the base polymer itself, yet maintaining most of the polymer's original properties. Normal

Composite material dosimeters

Science.gov (United States)

Miller, Steven D.

1996-01-01

The present invention is a composite material containing a mix of dosimeter material powder and a polymer powder wherein the polymer is transparent to the photon emission of the dosimeter material powder. By mixing dosimeter material powder with polymer powder, less dosimeter material is needed compared to a monolithic dosimeter material chip. Interrogation is done with excitation by visible light.

Compendium of Material Composition Data for Radiation Transport Modeling

Energy Technology Data Exchange (ETDEWEB)

McConn, Ronald J.; Gesh, Christopher J.; Pagh, Richard T.; Rucker, Robert A.; Williams III, Robert

2011-03-04

Introduction Meaningful simulations of radiation transport applications require realistic definitions of material composition and densities. When seeking that information for applications in fields such as homeland security, radiation shielding and protection, and criticality safety, researchers usually encounter a variety of materials for which elemental compositions are not readily available or densities are not defined. Publication of the Compendium of Material Composition Data for Radiation Transport Modeling, Revision 0, in 2006 was the first step toward mitigating this problem. Revision 0 of this document listed 121 materials, selected mostly from the combined personal libraries of staff at the Pacific Northwest National Laboratory (PNNL), and thus had a scope that was recognized at the time to be limited. Nevertheless, its creation did provide a well-referenced source of some unique or hard-to-define material data in a format that could be used directly in radiation transport calculations being performed at PNNL. Moreover, having a single common set of material definitions also helped to standardize at least one aspect of the various modeling efforts across the laboratory by providing separate researchers the ability to compare different model results using a common basis of materials. The authors of the 2006 compendium understood that, depending on its use and feedback, the compendium would need to be revised to correct errors or inconsistencies in the data for the original 121 materials, as well as to increase (per users suggestions) the number of materials listed. This 2010 revision of the compendium has accomplished both of those objectives. The most obvious change is the increased number of materials from 121 to 372. The not-so-obvious change is the mechanism used to produce the data listed here. The data listed in the 2006 document were compiled, evaluated, entered, and error-checked by a group of individuals essentially by hand, providing no library

Influence of light-curing units and restorative materials on the micro hardness of resin cements

Directory of Open Access Journals (Sweden)

Kuguimiya Rosiane

2010-01-01

Full Text Available Aim: The aim of this study was to evaluate the effect of indirect restorative materials (IRMs and light-curing units (LCUs on the micro hardness of dual-cured resin cement. Materials and Methods: A total of 36 cylindrical samples (2 mm thick were prepared with dual-cured resin cement (Relyx ARC photo-activated with either a QTH (Optilight Plus for 40s or a LED (Radii light-curing unit for 65s. Photo-activation was performed through the 2-mm- thick IRMs and the samples were divided into six groups (n=6 according to the combination of veneering materials (without, ceramic and indirect resin and LCUs (QTH and LED. In the control group, the samples were light-cured with a QTH unit without the interposition of any restorative material. Vickers micro hardness test was performed on the top and bottom surfaces of each sample (load of 50 g for 15 secs. The data were statistically analyzed using a three-way ANOVA followed by Tukey x s post-hoc test ( P < 0.05. Results: There were no statistically significant differences on the top surface between the light curing-units ( P > 0.05; however, the LED provided greater hardness on the bottom surface when a ceramic material was used ( P < 0.05. The mean hardness in photo-activated samples, in which there was no interposition of indirect materials, was significantly greater ( P < 0.01. Conclusions: It may be concluded that the interposition of the restorative material decreased the micro hardness in the deeper cement layer. Such decrease, however, was lower when the ceramic was interposed and the cement light-cured with LED.

Composite Material Suitable for Use as Electrode Material in a SOC

DEFF Research Database (Denmark)

2010-01-01

The present invention relates to composite material suitable for use as an electrode material in a solid oxide cell, said composite material consist of at least two non-miscible mixed ionic and electronic conductors. Further provided is a composite material suitable for use as an electrode material...... in a solid oxide cell, said composite material being based on (Gd1-xSrx)1-sFe1-yCoyO3-[delta] or (Ln1-xSrx)1-sFe1-yCioyO3-[delta](s equal to 0.05 or larger) wherein Ln is a lanthanide element, Sc or Y, said composite material comprising at least two phases which are non-miscible, said composite material...... being obtainable by the glycine nitrate combustion method. Said composite material may be used for proving an electrode material in the form of at least a two-phase system showing a very low area specific resistance of around 0.1 [Omega]cm2 at around 600 DEG C....

Changes in phase composition and stress state of surface layers of VK20 hard alloy after ion bombardment

International Nuclear Information System (INIS)

Platonov, G.L.; Leonov, E.Yu.; Anikin, V.N.; Anikeev, A.I.

1988-01-01

Titanium ion bombardment of the surface of the hard VK20 alloy is studied for its effect on variations in the phase and chemical composition of its surface layers. It is stated that ion treatment results in the appearance of the η-phase of Co 6 W 6 C composition in the surface layer of the VK20 alloy, in the increase of distortions and decrease of coherent scattering blocks of the hard alloy carbide phase. Such a bombardment is found to provoke a transition of the plane-stressed state of the hard alloy surface into the volume-stressed state. It is established that ion treatment does not cause an allotropic transition of the cobalt phase α-modification, formed during grinding of the hard alloy, into the β-modification

Glass-Graphite Composite Materials

International Nuclear Information System (INIS)

Mayzan, M.Z.H.; Lloyd, J.W.; Heath, P.G.; Stennett, M.C.; Hyatt, N.C.; Hand, R.J.

2016-01-01

A summary is presented of investigations into the potential of producing glass-composite materials for the immobilisation of graphite or other carbonaceous materials arising from nuclear power generation. The methods are primarily based on the production of base glasses which are subsequently sintered with powdered graphite or simulant TRISO particles. Consideration is also given to the direct preparation of glass-graphite composite materials using microwave technology. Production of dense composite wasteforms with TRISO particles was more successful than with powdered graphite, as wasteforms containing larger amounts of graphite were resistant to densification and the glasses tried did not penetrate the pores under the pressureless conditions used. Based on the results obtained it is concluded that the production of dense glassgraphite composite wasteforms will require the application of pressure. (author)

Radiation hardness of superconducting magnet insulation materials for FAIR

International Nuclear Information System (INIS)

Seidl, Tim

2013-03-01

This thesis focuses on radiation degradation studies of polyimide, polyepoxy/glass-fiber composites and other technical components used, for example, in the superconducting magnets of new ion accelerators such as the planned International Facility for Antiproton and Ion Research (FAIR) at the GSI Helmholtz Center of Heavy Ion Research (GSI) in Darmstadt. As accelerators are becoming more powerful, i.e., providing larger energies and beam intensities, the potential risk of radiation damage to the components increases. Reliable data of the radiation hardness of accelerator materials and components concerning electrical, thermal and other technical relevant properties are of great interest also for other facilities such as the Large Hadron Collider (LHC) of CERN. Dependent on the position of the different components, induced radiation due to beam losses consists of a cocktail of gammas, neutrons, protons, and heavier particles. Although the number of heavy fragments of the initial projectiles is small compared to neutrons, protons, or light fragments (e.g. ? particles), their large energy deposition can induce extensive damage at rather low fluences (dose calculations show that the contribution of heavy ions to the total accumulated dose can reach 80 %). For this reason, defined radiation experiments were conducted using different energetic ion beams (from protons to uranium) and gamma radiation from a Co-60 source. The induced changes were analyzed by means of in-situ and ex-situ analytical methods, e.g. ultraviolet-visible and infrared spectroscopy, residual gas analysis, thermal gravimetric analysis, dielectric strength measurements, measurements of low temperature thermal properties, and performance tests. In all cases, the radiation induces a change in molecular structure as well as loss of functional material properties. The amount of radiation damage is found to be sensitive to the used type of ionizing radiation and the long term stability of the materials is

Preparation and Characterization of Biomimetic Hydroxyapatite-Resorbable Polymer Composites for Hard Tissue Repair

Science.gov (United States)

Hiebner, Kristopher Robert

Autografts are the orthopedic "gold standard" for repairing bone voids. Autografts are osteoconductive and do not elicit an immune response, but they are in short supply and require a second surgery to harvest the bone graft. Allografts are currently the most common materials used for the repair of segmental defects in hard tissue. Unlike autografts, allografts can cause an undesirable immune response and the possibility of disease transmission is a major concern. As an alternative to the above approaches, recent research efforts have focused on the use of composite materials made from hydroxyapatite (HA) and bioresorbable polymers, such as poly-L-lactide (PLLA). Recent results have shown that the surface hydroxides on HA can initiate the ring opening polymerization (ROP) of L-lactide and other lactones creating a composite with superior interfacial strength. This thesis demonstrates that the surface of porous biologically derived HA substrates, such as coralline HA and trabecular bone, can be used to initiate the ROP of L-lactide and other lactones from the vapor phase. This process increases the strength of the porous scaffold through the deposition of a thin, uniform polymer coating, while maintaining the porous structure. The kinetics of the chemical vapor deposition polymerization (CVDP) are described using a quartz crystal microbalance (QCM). The reaction temperature and monomer vapor pressure are found to affect the rate of the polymerization. Also described in this thesis is the preparation of a porous polymer scaffold that mimics the structure of demineralized bone matrix (DBM). This demineralized bone matrix simulant (DBMS) is created using anorganic bovine bone as a template to initiate the polymerization of various lactones, followed by the removal of the HA scaffold. This material retained its shape and exhibits mechanical properties superior to DBM. Finally it is shown that HA can be used to initiate the ROP of a-caprolactam and the biocompatibility

Volume Resistivity and Mechanical Behavior of Epoxy Nanocomposite Materials

Directory of Open Access Journals (Sweden)

M. F. Abdelkarim

2015-04-01

Full Text Available Electrical and mechanical properties of polymer composite materials are investigated through the determination of resistivity and hardness for composites samples. Epoxy composite samples have been prepared with different concentrations of certain inorganic fillers such as; Titanium dioxide (TiO2 and Silica (SiO2, of various size (micro, nano and hybrid to study the electrical and mechanical behavior. The volume resistivity reaches 3.23×1014 ohm.cm for the micro silica composite. Surface of composite material has been mechanically examined by hardness test. The results show that the resistivity of microcomposites and nanocmposites are increased with the decrease of filler concentration. But the resistivity of hybrid composites is increased with the increase of filler concentration. Maximum hardness value was obtained from hybrid silica composite with 0.1% filler concentration.

Electrically conductive composite material

Science.gov (United States)

Clough, Roger L.; Sylwester, Alan P.

1989-01-01

An electrically conductive composite material is disclosed which comprises a conductive open-celled, low density, microcellular carbon foam filled with a non-conductive polymer or resin. The composite material is prepared in a two-step process consisting of first preparing the microcellular carbon foam from a carbonizable polymer or copolymer using a phase separation process, then filling the carbon foam with the desired non-conductive polymer or resin. The electrically conductive composites of the present invention has a uniform and consistant pattern of filler distribution, and as a result is superior over prior art materials when used in battery components, electrodes, and the like.

Characterization of B4C-composite-reinforced aluminum alloy composites

Science.gov (United States)

Singh, Ram; Rai, R. N.

2018-04-01

Dry sliding wear tests conducted on Pin-on-disk wear test machine. The rotational speed of disc is ranging from (400-600rpm) and under loads ranging from (30-70 N) the contact time between the disc and pin is constant for each pin specimen of composites is 15 minute. In all manufacturing industries the uses of composite materials has been increasing globally, In the present study, an aluminum 5083 alloy is used as the matrix and 5% of weight percentage of Boron Carbide (B4C) as the reinforcing material. The composite is produced using stir casting technique. This is cost effective method. The aluminum 5083 matrix can be strengthened by reinforcing with hard ceramic particles like silicon carbide and boron carbide. In this experiment, aluminum 5083 alloy is selected as one of main material for making parts of the ship it has good mechanical properties, good corrosion resistance and it is can welded very easily and does have good strength. The samples are tested for hardness and tensile strength. The mechanical properties like Hardness can be increased by reinforcing aluminum 5083alloy 5% boron carbide (B4C) particles and tensile strength. Finally the Scanning Electron Microscope (SEM) analysis and EDS is done, which helps to study topography of composites and it produces images of a sample by scanning it with a focused beam of electrons and the presence of composition found in the matrix.

Friction Material Composites Materials Perspective

CERN Document Server

Sundarkrishnaa, K L

2012-01-01

Friction Material Composites is the first of the five volumes which strongly educates and updates engineers and other professionals in braking industries, research and test labs. It explains besides the formulation of design processes and its complete manufacturing input. This book gives an idea of mechanisms of friction and how to control them by designing .The book is  useful for designers  of automotive, rail and aero industries for designing the brake systems effectively with the integration of friction material composite design which is critical. It clearly  emphasizes the driving  safety and how serious designers should  select the design input. The significance of friction material component like brake pad or a liner as an integral part of the brake system of vehicles is explained. AFM pictures at nanolevel illustrate broadly the explanations given.

Composite materials processing, applications, characterizations

CERN Document Server

2017-01-01

Composite materials are used as substitutions of metals/traditional materials in aerospace, automotive, civil, mechanical and other industries. The present book collects the current knowledge and recent developments in the characterization and application of composite materials. To this purpose the volume describes the outstanding properties of this class of advanced material which recommend it for various industrial applications.

The mechanism of hard metal TiC-TiNi composite liquid-phase sintering

International Nuclear Information System (INIS)

Akimov, V.V.

2006-01-01

The sintering conditions are investigated for hard alloys on their production from powders of titanium nickelide with particle size of 10-25 μ and titanium carbide with particles of 5-10 μ at temperatures of 1280-1350 deg C under pressure of 0.1 MPa with holding at heat for 180-900 s. The analysis of experimental data shows that optimum sintering conditions are determined by the quantity of a binding phase TiNi. In the systems with a binding phase content no more than 40 % a heterogeneous structure with nonuniform aggregates of TiC and TiNi phases is observed. With increasing a binding phase amount up to 50-70 % and a temperature up to 1350 deg C, titanium nickelide melts and spreads uniformly among carbide grains. This results in a low porosity of the composite material and in an increase of thermodynamic stability of the system [ru

Composite Material Switches

Science.gov (United States)

Javadi, Hamid (Inventor)

2002-01-01

A device to protect electronic circuitry from high voltage transients is constructed from a relatively thin piece of conductive composite sandwiched between two conductors so that conduction is through the thickness of the composite piece. The device is based on the discovery that conduction through conductive composite materials in this configuration switches to a high resistance mode when exposed to voltages above a threshold voltage.

Friction material composites copper-metal-free material design perspective

CERN Document Server

Sundarkrishnaa, K L

2015-01-01

This book examines material composites used in connection with brake friction, their design and safety. To aid in understanding, the essentials of friction are explained. This second edition was extended to include friction material composites without copper, as they offer an environmentally friendlier option. The second edition is intended to support beginners by offering insights into the essentials of friction material composites, helping them to develop a broader understanding of brake friction materials. Friction materials find wide-ranging applications in household and industrial appliances, brake pads for automotive applications, rail brake friction pads and composition brake blocks. This second edition is an introductory volume to a set of related books, and is based on the author’s experience and expertise with various material manufacturers, brake manufacturers, vehicle manufacturers, researchers and testing labs around the world with which the author has been associated for the past 28 years.

Composites materials: the technology of future

International Nuclear Information System (INIS)

Ahmed, M.N.; Memon, I.R.; Ahmad, F.; Zafar, N.

2001-01-01

Composite materials have a long history of usage. Their precise beginnings are not known; however all recorded history contains references to some form of composite material. e.g. straw was used by man to strengthen mud bricks thousands of years ago. This article presents the use of advanced composites materials in aircraft and space industry. Its brief history, use in military and civil aviation, use in space program, future usage, advantages in terms of cost, weight and strength. Use of composites in unmanned aerial vehicles and problems associated with usage of composites materials are also discussed. (author)

Novel Formulations of Phase Change Materials-Epoxy Composites for Thermal Energy Storage.

Science.gov (United States)

Arce, Maria Elena; Alvarez Feijoo, Miguel Angel; Suarez Garcia, Andres; Luhrs, Claudia C

2018-01-26

This research aimed to evaluate the thermal properties of new formulations of phase change materials (PCMs)-epoxy composites, containing a thickening agent and a thermally conductive phase. The composite specimens produced consisted of composites fabricated using (a) inorganic PCMs (hydrated salts), epoxy resins and aluminum particulates or (b) organic PCM (paraffin), epoxy resins, and copper particles. Differential Scanning Calorimetry (DSC) was used to analyze the thermal behavior of the samples, while hardness measurements were used to determine changes in mechanical properties at diverse PCM and conductive phase loading values. The results indicate that the epoxy matrix can act as a container for the PCM phase without hindering the heat-absorbing behavior of the PCMs employed. Organic PCMs presented reversible phase transformations over multiple cycles, an advantage that was lacking in their inorganic counterparts. The enthalpy of the organic PCM-epoxy specimens increased linearly with the PCM content in the matrix. The use of thickening agents prevented phase segregation issues and allowed the fabrication of specimens containing up to 40% PCM, a loading significantly higher than others reported. The conductive phase seemed to improve the heat transfer and the mechanical properties of the composites when present in low percentages (material at the temperatures employed.

Structural and electronic properties of OsB2 : A hard metallic material

Science.gov (United States)

Chen, Z. Y.; Xiang, H. J.; Yang, Jinlong; Hou, J. G.; Zhu, Qingshi

2006-07-01

We calculate the structural and electronic properties of OsB2 using density functional theory with or without taking into account the spin-orbit (SO) interaction. Our results show that the bulk modulus with and without SO interactions are 364 and 365GPa , respectively, both are in good agreement with experiment (365-395GPa) . The evidence of covalent bonding of Os-B, which plays an important role to form a hard material, is indicated both in charge density, atoms in molecules analysis, and density of states analysis. The good metallicity and hardness of OsB2 might suggest its potential application as hard conductors.

Unique opportunities in powder injection molding of refractory and hard materials

International Nuclear Information System (INIS)

German, R.M.

2001-01-01

Powder injection molding (PIM) is a relatively new manufacturing process for the creation of complicated net-shapes outside the range usually possible via powder metallurgy technologies. This new process is now in production at more than 550 sites around the world. Although a small industry, PIM will soon pass $1 billion dollars (USA) in annual sales. This presentation overviews the PIM process, some of the new developments and some of the successes that have occurred with both refractory metals and hard metals. Example applications are seen in medical and dental devices, industrial components, wristwatches, jet engines, firearms, automotive components, and even hand tools. To help establish the novel growth opportunities, PIM is compared to other fabrication routes to better understand the design features arising with this new approach, providing a compelling case for substantial opportunities in the refractory and hard materials. Illustrations are provided of several components in production. New opportunities abound for the technology, since it eliminates the shape complexity barrier associated with die compaction and the cost of machining associated with complicated or dimensionally precise components. Further, a relative cost advantage exists for refractory and hard materials because PIM can use the same powders at the same prices as employed in alternative processes. Future successes will occur by early identification of candidate materials and designs. Early examples include tungsten heavy alloy components now reaching production rates of six million per month. (author)

Composite materials

International Nuclear Information System (INIS)

Sambrook, D.J.

1976-01-01

A superconductor composite is described comprising at least one longitudinally extending superconductor filament or bundle of sub-filaments, each filament or bundle of sub-filaments being surrounded by and in good electrical contact with a matrix material, the matrix material comprising a plurality of longitudinally extending cells of a metal of high electrical conductivity surrounded by a material of lower electrical conductivity. The high electrical conductivity material surrounding the superconducting filament or bundle of sub-filaments is interrupted by a radially extending wall of the material of the lower electrical conductivity, the arrangement being such that at least two superconductor filaments or sub-filaments are circumferentially circumscribed by a single annulus of the material of high electrical conductivity. The annulus is electrically interrupted by a radially extending wall of the material of low electrical conductivity

Corrosion resistant composite materials

International Nuclear Information System (INIS)

Ul'yanin, E.A.

1986-01-01

Foundations for corrosion-resistant composite materials design are considered with account of components compatibility. Fibrous and lamellar composites with metal matrix, dispersion-hardened steels and alloys, refractory metal carbides-, borides-, nitrides-, silicides-based composites are described. Cermet compositions and fields of their application, such as protective coatings for operation in agressive media at high temperatures, are presented

The Effect of Arch Height and Material Hardness of Personalized Insole on Correction and Tissues of Flatfoot

Directory of Open Access Journals (Sweden)

Shonglun Su

2017-01-01

Full Text Available Flat foot is one of the common deformities in the youth population, seriously affecting the weight supporting and daily exercising. However, there is lacking of quantitative data relative to material selection and shape design of the personalized orthopedic insole. This study was to evaluate the biomechanical effects of material hardness and support height of personalized orthopedic insole on foot tissues, by in vivo experiment and finite element modeling. The correction of arch height increased with material hardness and support height. The peak plantar pressure increased with the material hardness, and these values by wearing insoles of 40° were apparently higher than the bare feet condition. Harder insole material results in higher stress in the joint and ligament stress than softer material. In the calcaneocuboid joint, the stress increased with the arch height of insoles. The material hardness did not apparently affect the stress in the ankle joints, but the support heights of insole did. In general, insole material and support design are positively affecting the correction of orthopedic insole, but negatively resulting in unreasonable stress on the stress in the joint and ligaments. There should be an integration of improving correction and reducing stress in foot tissues.

Effect of milling time and CNT concentration on hardness of CNT/Al2024 composites produced by mechanical alloying

International Nuclear Information System (INIS)

Pérez-Bustamante, R.; Pérez-Bustamante, F.; Estrada-Guel, I.; Licea-Jiménez, L.; Miki-Yoshida, M.; Martínez-Sánchez, R.

2013-01-01

Carbon nanotube/2024 aluminum alloy (CNT/Al 2024 ) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al 4 C 3 ) crystals in the Al matrix. The formation of Al 4 C 3 was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al 4 C 3 in the aluminum alloy matrix. - Highlights: ► The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. ► Composites were microstructural and mechanically evaluated after sintering condition. ► The greater the CNT concentration, the greater the hardness of the composites. ► Higher hardness in composites is achieved at 20 h of milling. ► The formation of Al 4 C 3 does not present a direct relationship with the milling time.

Nanocellulose based polymer composite for acoustical materials

Science.gov (United States)

Farid, Mohammad; Purniawan, Agung; Susanti, Diah; Priyono, Slamet; Ardhyananta, Hosta; Rahmasita, Mutia E.

2018-04-01

Natural fibers are biodegradable materials that are innovatively and widely used for composite reinforcement in automotive components. Nanocellulose derived from natural fibers oil palm empty bunches have properties that are remarkable for use as a composite reinforcement. However, there have not been many investigations related to the use of nanocellulose-based composites for wideband sound absorption materials. The specimens of nanocellulose-based polyester composite were prepared using a spray method. An impedance tube method was used to measure the sound absorption coefficient of this composite material. To reveal the characteristics of the nanocellulose-based polyester composite material, SEM (scanning electron microscope), TEM (Transmission Electron Microscope), FTIR (Fourier Transform Infra Red), TGA (Thermogravimetric Analysis), and density tests were performed. Sound absorption test results showed the average value of sound absorption coefficient of 0.36 to 0,46 for frequency between 500 and 4000 Hz indicating that this nanocellulose-based polyester composite materials had a tendency to wideband sound absorption materials and potentially used as automotive interior materials.

Optimation of particle size and composition in fabrication of granite particle composite floortiles

International Nuclear Information System (INIS)

Budiarto; Parikin; Mohammad-Dani

2004-01-01

Granite particle composite floortile materials, that have epoxy matrix, may be utilized as water resist and ductile materials. The utility of composite materials for industrial households is, however, very important and very promising indeed. Starting from powdering the granite refuges into particles of 100, 140 and 200 in mesh, the powder was mixed by epoxy containing versamid hardener and stirred till highly homogenized. Specimens were mould in glass frame and dried in ambient temperature for 48 hours. The specimens were prepared into certain dimensions, conformed to testing needs: hardness, density, compression and bending. The hardness and density data show clearly the value change of particulate composition (34, 40, 50 and 70) and matrix (66, 60, 50 and 30) as well. From bending and compression tests, the optimum grain size (μm) and composition (%) of granite particles reveal between the number of 120-123 and 55-61 respectively. The accurate point of the values can be determined by using differential method. As conclusion, for the better mechanical properties of granite particles composite floortiles, the grains should be 121 in μm and 57% composition of granite particles

Microhardness of bulk-fill composite materials

OpenAIRE

Kelić, Katarina; Matić, Sanja; Marović, Danijela; Klarić, Eva; Tarle, Zrinka

2016-01-01

The aim of the study was to determine microhardness of high- and low-viscosity bulk-fill composite resins and compare it with conventional composite materials. Four materials of high-viscosity were tested, including three bulk-fills: QuiXfi l (QF), x-tra fil (XTF) and Tetric EvoCeram Bulk Fill (TEBCF), while nanohybrid composite GrandioSO (GSO) served as control. The other four were low-viscosity composites, three bulk-fill materials: Smart Dentin Replacement (SDR), Venus Bulk Fill (VBF) and ...

Composite materials with ionic conductivity: from inorganic composites to hybrid membranes

Energy Technology Data Exchange (ETDEWEB)

Yaroslavtsev, Andrei B [N.S. Kurnakov Institute of General and Inorganic Chemistry, Russian Academy of Sciences, Moscow (Russian Federation)

2009-11-30

Information on composite materials with ionic conductivity including inorganic composites and hybrid polymeric ion exchange membranes containing inorganic or polymeric nanoparticles is generalized. The nature of the effect of increase in the ionic conductivity in this type of materials and the key approaches used for theoretical estimation of the conductivity are considered. Data on the ionic conductivity and some other important properties of composites and membrane materials are presented. Prospects for utilization of composite materials and hybrid membranes in hydrogen power engineering are briefly outlined.

Biomechanical properties of an advanced new carbon/flax/epoxy composite material for bone plate applications.

Science.gov (United States)

Bagheri, Zahra S; El Sawi, Ihab; Schemitsch, Emil H; Zdero, Rad; Bougherara, Habiba

2013-04-01

This work is part of an ongoing program to develop a new carbon fiber/flax/epoxy (CF/flax/epoxy) hybrid composite material for use as an orthopaedic long bone fracture plate, instead of a metal plate. The purpose of this study was to evaluate the mechanical properties of this new novel composite material. The composite material had a "sandwich structure", in which two thin sheets of CF/epoxy were attached to each outer surface of the flax/epoxy core, which resulted in a unique structure compared to other composite plates for bone plate applications. Mechanical properties were determined using tension, three-point bending, and Rockwell hardness tests. Also, scanning electron microscopy (SEM) was used to characterize the failure mechanism of specimens in tension and three-point bending tests. The results of mechanical tests revealed a considerably high ultimate strength in both tension (399.8MPa) and flexural loading (510.6MPa), with a higher elastic modulus in bending tests (57.4GPa) compared to tension tests (41.7GPa). The composite material experienced brittle catastrophic failure in both tension and bending tests. The SEM images, consistent with brittle failure, showed mostly fiber breakage and fiber pull-out at the fractured surfaces with perfect bonding at carbon fibers and flax plies. Compared to clinically-used orthopaedic metal plates, current CF/flax/epoxy results were closer to human cortical bone, making the material a potential candidate for use in long bone fracture fixation. Copyright © 2013 Elsevier Ltd. All rights reserved.

Evaluation of thermal aging effect on primary pipe material in nuclear power plant by micro hardness test method

International Nuclear Information System (INIS)

Xue Fei; Yu Weiwei; Wang Zhaoxi; Ma Qinzheng; Liu Wei

2012-01-01

The investigation was carried out on the changes in mechanical properties of the primary pipe material Z3CN20.09M after 10000 h aging at 400℃ by using micro- Vickers and impact testing machine. The results show that the impact energy of testing material decreases. However, the micro-Vickers hardness of ferrite phase and austenite phase which constitute the testing material increase and keep constant, respectively. The intrinsic relations were analyzed between the micro-Vickers hardness and the impact energy to make an attempt to present the micro-Vickers hardness measurement as a method applicable to evaluating the thermal aging of the primary pipe material. (authors)

Composites of amorphous and nanocrystalline Zr–Cu–Al–Nb bulk materials synthesized by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Drescher, P., E-mail: philipp.drescher@uni-rostock.de [Fluidic Technology and Microfluidics, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany); Witte, K. [Physics of New Materials, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Yang, B. [Polymer Physics, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Steuer, R.; Kessler, O. [Chair of Materials Science, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany); Burkel, E. [Physics of New Materials, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Schick, C. [Polymer Physics, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Seitz, H. [Fluidic Technology and Microfluidics, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany)

2016-05-15

The fabrication of Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} bulk metallic glass composite samples by spark plasma sintering (SPS) process has been successfully realized. The unique characteristics of bulk metallic glasses could lead to the possibility of future applications as new structural and functional materials. The densification of an amorphous Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} powder was realized in a systematic study changing the sintering temperature in the SPS process leading to stable composites characteristic of amorphous and nanocrystalline structures. X-ray diffractometry (XRD) and differential scanning calorimetry (DSC) analysis, transmission electron microscopy (TEM) as well as hardness tests were applied to determine the structural and mechanical properties of the sintered materials. A stable amorphous bulk metallic glass based on Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} with a low fraction of crystallites could be fabricated applying a nominal sintering temperature of 400 °C. Higher sintering temperatures lead to composites with high fractions of nanocrystalline material with porosities below 0.5%.

Influence of copper composition on mechanical properties of biodegradable material Mg-Zn-Cu for orthopedic application

Science.gov (United States)

Purniawan, A.; Maulidiah, H. M.; Purwaningsih, H.

2018-04-01

Implant is usually used as a treatment of bone fracture. At the moment, non-biodegradable implants is still widely employed in this application. Non-biodegradable implant requires re-surgery to retrieve implants that are installed in the body. It increase the cost and it is painful for the patient itself. In order to solve the problem, Mg-based biodegradable metals is developing so that the material will be compatible with body and gradually degrade in patient's body. However, magnesium has several disadvantages such as high degradation rates and low mechanical properties when compared to the mechanical properties of natural bone. Therefore, it is necessary to add elements into the magnesium alloy. In this research, copper (Cu) was alloyed in Mg alloy based biodegradable material. In addition, Cu is not only strengthening the structure but also for supporting element for the immune system, antibacterial and antifungal. The purpose of this research is to improve mechanical properties of Mg-based biodegradable material using Cu alloying. Powder metallurgy method was used to fabricate the device. The variation used in this research is the composition of Cu (0.5, 1, and 1.5% Cu). The porosity test was performed using apparent porosity test, compressive test and hardness test to know the mechanical properties of the alloy, and the weightless test to find out the material degradation rate. Based on the results can be conclude that Mg-Zn-Cu alloy material with 1% Cu composition is the most suitable specimen to be applied as a candidate for orthopedic devices material with hardness value is 393.6 MPa. Also obtained the value of the compressive test is 153 MPa.

Composite materials formed with anchored nanostructures

Science.gov (United States)

Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

2015-03-10

A method of forming nano-structure composite materials that have a binder material and a nanostructure fiber material is described. A precursor material may be formed using a mixture of at least one metal powder and anchored nanostructure materials. The metal powder mixture may be (a) Ni powder and (b) NiAl powder. The anchored nanostructure materials may comprise (i) NiAl powder as a support material and (ii) carbon nanotubes attached to nanoparticles adjacent to a surface of the support material. The process of forming nano-structure composite materials typically involves sintering the mixture under vacuum in a die. When Ni and NiAl are used in the metal powder mixture Ni.sub.3Al may form as the binder material after sintering. The mixture is sintered until it consolidates to form the nano-structure composite material.

Carbon/carbon composite materials

International Nuclear Information System (INIS)

Thebault, J.; Orly, P.

2006-01-01

Carbon/carbon composites are singular materials from their components, their manufacturing process as well as their characteristics. This paper gives a global overview of these particularities and applications which make them now daily used composites. (authors)

Composites and blends from biobased materials

Energy Technology Data Exchange (ETDEWEB)

Kelley, S.S. [National Renewable Energy Laboratory, Golden, CO (United States)

1995-05-01

The program is focused on the development of composites and blends from biobased materials to use as membranes, high value plastics, and lightweight composites. Biobased materials include: cellulose derivative microporous materials, cellulose derivative copolymers, and cellulose derivative blends. This year`s research focused on developing an improved understanding of the molecular features that cellulose based materials with improved properties for gas separation applications. Novel cellulose ester membrane composites have been developed and are being evaluated under a collaborative research agreement with Dow Chemicals Company.

Morphology and microstructure of composite materials

Science.gov (United States)

Tiwari, S. N.; Srinivansan, K.

1991-01-01

Lightweight continuous carbon fiber based polymeric composites are currently enjoying increasing acceptance as structural materials capable of replacing metals and alloys in load bearing applications. As with most new materials, these composites are undergoing trials with several competing processing techniques aimed at cost effectively producing void free consolidations with good mechanical properties. As metallic materials have been in use for several centuries, a considerable database exists on their morphology - microstructure; and the interrelationships between structure and properties have been well documented. Numerous studies on composites have established the crucial relationship between microstructure - morphology and properties. The various microstructural and morphological features of composite materials, particularly those accompanying different processing routes, are documented.

Wear Characterization of Aluminium/Basalt Fiber Reinforced Metal Matrix Composites - A Novel Material

Directory of Open Access Journals (Sweden)

P. Amuthakkannan

2017-06-01

Full Text Available Aluminum alloy based metal matrix composite participate have a wider applications in wear resistance applications. Attempt made in current study is that, basalt fiber reinforced aluminum metal matrix composite have been prepared using stir casting method. Different weight percentage of basalt fiber reinforced with Al (6061 metal matrix composites are used to study the wear resistance of the composites. For wear study, percentage of reinforcement, normal load and sliding velocity are the considered as important parameters. To study the effect of basalt fiber reinforcement on the dry sliding wear of Al6061 alloy composites the Pin On wear tester is used. Initially hardness of the composites was tested, it was found that increasing reinforcement in the composite hardness value of the composites also increased. Based on the Grey relation analysis (GRA the effects of wear resistance of the composites were studied.

Tensile and shear bond strength of hard and soft denture relining materials to the conventional heat cured acrylic denture base resin: An In-vitro study.

Science.gov (United States)

Lau, Mayank; Amarnath, G S; Muddugangadhar, B C; Swetha, M U; Das, Kopal Anshuraj Ashok Kumar

2014-04-01

The condition of the denture bearing tissues may be adversely affected by high stress concentration during function. Chairside Denture (Hard and Soft) reliners are used to distribute forces applied to soft tissues during function. Tensile and shear bond strength has been shown to be dependent on their chemical composition. A weak bond could harbor bacteria, promote staining and delamination of the lining material. To investigate tensile and shear bond strength of 4 different commercially available denture relining materials to conventional heat cured acrylic denture base resin. 4 mm sections in the middle of 160 Acrylic cylindrical specimens (20 mm x 8 mm) were removed, packed with test materials (Mollosil, G C Reline Soft, G C Reline Hard (Kooliner) and Ufi Gel Hard and polymerized. Specimens were divided into 8 groups of 20 each. Tensile and shear bond strength to the conventional heat cured acrylic denture base resin were examined by Instron Universal Tensile Testing Machine using the equation F=N/A (F-maximum force exerted on the specimen (Newton) and A-bonding area= 50.24 mm2). One-way ANOVA was used for multiple group comparisons followed by Bonferroni Test and Hsu's MCB for multiple pairwise comparisons to asses any significant differences between the groups. The highest mean Tensile bond strength value was obtained for Ufi Gel Hard (6.49+0.08 MPa) and lowest for G C Reline Soft (0.52+0.01 MPa). The highest mean Shear bond strength value was obtained for Ufi Gel Hard (16.19+0.1 MPa) and lowest for Mollosil (0.59+0.05 MPa). The Benferroni test showed a significant difference in the mean tensile bond strength and the mean shear bond strength when the two denture soft liners were compared as well as when the two denture hard liners were compared. Hsu's MCB implied that Ufi gel hard is better than its other closest competitors. The Tensile and Shear bond strength values of denture soft reliners were significantly lower than denture hard reliners. How to cite the

Glass transition temperature of hard chairside reline materials after post-polymerisation treatments.

Science.gov (United States)

Urban, Vanessa M; Machado, Ana L; Alves, Marinês O; Maciel, Adeilton P; Vergani, Carlos E; Leite, Edson R

2010-09-01

This study evaluated the effect of post-polymerisation treatments on the glass transition temperature (T(g)) of five hard chairside reline materials (Duraliner II-D, Kooliner-K, New Truliner-N, Ufi Gel hard-U and Tokuso Rebase Fast-T). Specimens (10 x 10 x 1 mm) were made following the manufacturers' instructions and divided into three groups (n = 5). Control group specimens were left untreated. Specimens from the microwave group were irradiated with pre-determined power/time combinations, and specimens from the water-bath group were immersed in hot water at 55 degrees C for 10 min. Glass transition ( degrees C) was performed by differential scanning calorimetry. Data were analysed using anova, followed by post hoc Tukey's test (alpha = 0.05). Both post-polymerisation treatments promoted a significant (p glass transition of material Kooliner, with the effect being more pronounced for microwave irradiation.

Conjugation of diisocyanate side chains to dimethacrylate reduces polymerization shrinkage and increases the hardness of composite resins

Directory of Open Access Journals (Sweden)

Yih-Dean Jan

2014-04-01

Conclusion: Conjugation of diisocyanate side chains to dimethacrylate represents an effective means of reducing polymerization shrinkage and increasing the surface hardness of dental composite resins.

Abrasiveness and hardness of rocks of Cretaceous deposits of Chechen-Ingushetiya. Ob abrazivnosti i tverdosti gornykh porod melovykh otlozhenii Checheno-Ingushetii

Energy Technology Data Exchange (ETDEWEB)

Trofimenko, Yu.P.

1981-01-01

Presented are results of studies of the abrasiveness and hardness of core material taken from Upper Cretaceous deposits in the process of drilling deep boreholes in the areas of Chechen-Ingushetiya. Based on the studies it is established that the abrasiveness of rock is mainly influenced by the coarseness of the mineral grains in the rock, their mineralogical composition, and the composition of the cement. Given is a system of clasification of the investigated core material with respect to abrasiveness and hardness.

Material selection for the tool holder working under hard milling conditions using different multi criteria decision making methods

International Nuclear Information System (INIS)

Çalışkan, Halil; Kurşuncu, Bilal; Kurbanoğlu, Cahit; Güven, Şevki Yılmaz

2013-01-01

Highlights: ► The material selection problem for tool holders used in hard milling was solved. ► EXPROM2, TOPSIS and VIKOR methods were used for ranking the alternative materials. ► The weighting of criteria was performed by compromised weighting method. ► The best material for the tool holder was selected as Fe–5Cr–Mo–V aircraft steel. -- Abstract: Nowadays machining of materials in their hardened state, also called hard machining, is a challenge in production of tools and molds. It has some advantages such as lower process time and lower manufacturing cost when compared to conventional machining. In machining of hard workpiece materials, however, very high stresses act on the tool holder through the cutting tool. These stresses necessitate the tool holder to have some specific properties. Especially in hard milling, the tool holder should have high stiffness and should be able to dissipate the energy generated during interrupted cutting. Material cost of the tool holder is also important since lower costs provide a competitive advantage for manufacturers. The material selection for the tool holder should be conducted considering aforementioned requirements. To tackle the difficulty of the material selection with specific properties from a large number of alternatives, multi-criteria decision-making (MCDM) methods have been used. In this paper a decision model including extended PROMETHEE II (EXPROM2) (preference ranking organization method for enrichment evaluation), TOPSIS (technique for order performance by similarity to ideal solution) and VIKOR (VIšekriterijumsko KOmpromisno Rangiranje) methods were used for the selection of the best material for the tool holder used in hard milling. The criteria weighting was performed by compromised weighting method composed of AHP (analytic hierarchy process) and Entropy methods. The candidate materials were ranked by using these methods and the results obtained by each method were compared. It was confirmed

Erosion-resistant composite material

Science.gov (United States)

Finch, C.B.; Tennery, V.J.; Curlee, R.M.

A highly erosion-resistant composite material is formed of chemical vapor-deposited titanium diboride on a sintered titanium diboride-nickel substrate. This material may be suitable for use in cutting tools, coal liquefaction systems, etc.

Preparation of 1D Hierarchical Material Mesosilica/Pal Composite and Its Performance in the Adsorption of Methyl Orange.

Science.gov (United States)

Wu, Mei; Han, Haifeng; Ni, Lingli; Song, Daiyun; Li, Shuang; Hu, Tao; Jiang, Jinlong; Chen, Jing

2018-01-20

This paper highlights the synthesis of a one-dimensional (1D) hierarchical material mesosilica/palygorskite (Pal) composite and evaluates its adsorption performance for anionic dye methyl orange (MO) in comparison with Pal and Mobile crystalline material-41 (MCM-41). The Mesosilica/Pal composite is consisted of mesosilica coated Pal nanorods and prepared through a dual template approach using cetyltrimethyl ammonium bromide (CTAB) and Pal as soft and hard templates, respectively. The composition and structure of the resultant material was characterized by a scanning electron microscope (SEM), transmissionelectron microscopy (TEM), N₂ adsorption-desorption analysis, small-angle X-Ray powder diffraction (XRD), and zeta potential measurement. Adsorption experiments were carried out with different absorbents at different contact times and pH levels. Compared with Pal and MCM-41, the mesosilica/Pal composite exhibited the best efficiency for MO adsorption. Its adsorption ratio is as high as 70.4%. Its adsorption equilibrium time is as short as 30 min. Results testify that the MO retention is promoted for the micro-mesoporous hierarchical structure and positive surface charge electrostatic interactions of the mesosilica/Pal composite. The regenerability of the mesosilica/Pal composite absorbent was also assessed. 1D morphology makes it facile to separate from aqueous solutions. It can be effortlessly recovered and reused for up to nine cycles.

THE EFFECT OF PREPARATION CONDITIONS OF RAPIDLY SOLIDIFIED IRON BASED GRANULES ON PROPERTIES OF COMPOSITE MATERIAL FORMED BY CASTING TECHNOLOGY

Directory of Open Access Journals (Sweden)

A. S. Kalinichenko

2017-01-01

Full Text Available The variety of requirements for friction pairs requires the development of different technologies for the production of tribological materials with reference to the operation modes. Composite materials obtained by the casting technology have been successfully applied for the normalization of the thermomechanical state of the steam turbines. These composites consist of the matrix based on copper alloys reinforced with cast iron granules. Because the structure and properties of cast iron are determined by the conditions of their production studies have been conducted on determination of preparation conditions on grain structure and properties of the synthesized composite material. Using an upgraded unit for production of granules technological regimes were determined providing narrow fractional composition. It has been found that granules formed are characterized with typical microstructure of white cast iron containing perlite and ledeburite. Microhardness of pilot cast iron granules is characterized by high values (from 7450 up to 9450 MPa and depends on the size of the fraction. Composite materials obtained using experimental granules had a microhardness of the reinforcing cast iron granules about 3500 MPa, and a bronze matrix – 1220 MPa, which is higher than the hardness of the composite material obtained by using the annealed DCL-1granules (2250 MPa. Metal base of experimental granules in the composite material has the structure of perlitic ductile iron with inclusions of ferrite not exceeding 10–15% and set around a flocculent graphite. As a result, the increase of physical-mechanical properties of finished products made of composite material is observed. 

Structure-phase composition and nano hardness of chrome-fullerite-chrome films irradiated by boron ions

International Nuclear Information System (INIS)

Baran, L.V.

2015-01-01

By methods of atomic force microscopy, X-ray diffraction and nano indentation the research of change of structure phase composition and nano hardness of the chrome - fullerite - chrome films, subjected to implantation by B + ions (E = 80 keV, F = 5*10 17 ions/cm 2 ) are submitted. It is established, that as a result of Boron ion implantation of the chrome - fullerite - chrome films, chrome and fullerite inter fusion on sues, that is the solid-phase interaction and as a result of which forms the heterophase with increased nano hardness. (authors)

Plasma spraying of refractory metals and refractory hard materials. State of the art

International Nuclear Information System (INIS)

Eschnauer, H.; Lugscheider, E.; Jaeger, D.

1989-01-01

Suitable spraying processes for manufacturing refractory metals, refractory hard materials as well as spray materials with refractory components are the VPS- and IPS-spraying techniques. The advantages of these special spraying process variations are described. The reactive spraying materials are systematically organized. The characteristical properties used in purpose of improving the substrate surfaces are explained. Finally some examples of the latest results of research concerning plasma spraying of reactive materials are shown. 16 refs., 10 figs. (Author)

Application of Hard Metal Weld Deposit in the Area of Mixing Organic Materials

Directory of Open Access Journals (Sweden)

Jiří Votava

2014-01-01

Full Text Available Any machine part is subject to degradation processes. Intensive wear occurs either when two bearing surfaces come into contact or when loose particles rub the function surface of a machine part. Soil processing machines are a good example. A similar process of abrasive wear occurs also in mixing machines or lines for material transport, such as worm-conveyors. The experiment part of this paper analyses hard metal weld deposit dedicated for renovation of abrasive stressed surfaces. In order to prolong the service life of a blade disc in a mixing machine Kreis-Biogas-Dissolver, the technology of hard surfacing by an electric arc was used. Tested hard metal electrodes were applied on a steel tape class 11 373. To eliminate mixing with the base material, weld beads were applied in two layers. Firstly, the weld bead was visually analyzed on a binocular microscope. Further, weld bead as well as the base material was analyzed from the metallographic point of view, whose aim was to identify the structure of weld metal and the origin of microcracks in weld bead. Moreover, there was also measured microhardness of weld metal. Abrasive resistance was tested according to the norm ČSN 01 5084, which is an abrasive cloth test. As in the mixing process also erosion wear occurs, there was also processed a test on a Bond device simulating stress of test samples by loose abrasive particles. The abrading agents were formed by broken stones of 8–16 mm in size. Based on the results of the individual tests, the recommendation of usage hard metal electrodes for prolonging service life of machine parts will be made.

Laser borided composite layer produced on austenitic 316L steel

Directory of Open Access Journals (Sweden)

Mikołajczak Daria

2016-12-01

Full Text Available Abstract Austenitic 316L steel is well-known for its good resistance to corrosion and oxidation. Therefore, this material is often used wherever corrosive media or high temperatures are to be expected. The main drawback of this material is very low hardness and low resistance to mechanical wear. In this study, the laser boriding was used in order to improve the wear behavior of this material. As a consequence, a composite surface layer was produced. The microstructure of laser-borided steel was characterized by only two zones: re-melted zone and base material. In the re-melted zone, a composite microstructure, consisting of hard ceramic phases (borides and a soft austenitic matrix, was observed. A significant increase in hardness and wear resistance of such a layer was obtained.

Production of AA2124/MoSi{sub 2}/25p composites and effect of heat treatment on their microstructure, hardness and compression properties

Energy Technology Data Exchange (ETDEWEB)

Piyadeh, F.; Abdollah-Pour, H.; Lieblich, M.

2014-07-01

AA2124/25vol%MoSi{sub 2} composites were processed by two powder metallurgy routes: high energy ball milling of the reinforcement and alloy powder (B composite) and wet blending with cyclohexane (W composite), both followed by extrusion to achieve full consolidation. As-extruded and heat treated composite bars were studied microstructurally and mechanically (hardness and compression tests under quasistatic loading). Microstructure and fracture profiles were observed by scanning electron microscopy and the reaction products formed in the matrix were identified by energy-dispersive X-ray spectroscopy and X-ray diffraction analysis. The results show that for both composites, the hardness of the specimens in solution and aged condition was higher than in the as-extruded condition. The hardness of the B composite was higher than that of the W composite whereas the age-harden ability of the B composite was significantly lower than that of the W composite. After heat treatments, small diffusion reaction phases appeared at the interface between matrix and reinforcements. Compressive yield strength and the ultimate strength of both composites improved considerably after the artificial ageing. The composite fracture surfaces exhibited microscopically a ductile appearance that consisted of dimples in the matrix and a fragile fracture of the MoS{sub i}2 particulates. (Author)

Composites as structural materials in fusion reactors

International Nuclear Information System (INIS)

Megusar, J.

1989-01-01

In fusion reactors, materials are used under extreme conditions of temperature, stress, irradiation, and chemical environment. The absence of adequate materials will seriously impede the development of fusion reactors and might ultimately be one of the major difficulties. Some of the current materials problems can be solved by proper design features. For others, the solution will have to rely on materials development. A parallel and balanced effort between the research in plasma physics and fusion-related technology and in materials research is, therefore, the best strategy to ultimately achieve economic, safe, and environmentally acceptable fusion. The essential steps in developing composites for structural components of fusion reactors include optimization of mechanical properties followed by testing under fusion-reactor-relevant conditions. In optimizing the mechanical behavior of composite materials, a wealth of experience can be drawn from the research on ceramic matrix and metal matrix composite materials sponsored by the Department of Defense. The particular aspects of this research relevant to fusion materials development are methodology of the composite materials design and studies of new processing routes to develop composite materials with specific properties. Most notable examples are the synthesis of fibers, coatings, and ceramic materials in their final shapes form polymeric precursors and the infiltration of fibrous preforms by molten metals

Comparative studies on physico-mechanical properties of composite materials of low density polyethylene and raw/calcined kaolin

Directory of Open Access Journals (Sweden)

Amit Mallik

2015-06-01

Full Text Available The paper describes the preparation of the composite materials of low density polyethylene (LDPE as the base mixed separately with raw kaolin and the same calcined at 800 °C under the same variation in weight percentage using single-screw extruder and a mixing machine operated at a temperature between 190 and 200 °C. Some of the mechanical and physical properties such as Young's modulus, elongation at break, shore hardness and water absorption were determined at different weight fractions of filler (0, 2, 7, 10 and 15%. It was found that the addition of filler increases the mechanical properties. Absorption test was done in water at different immersion times for different composites. The degree of water absorption of composite materials was found to decrease with increasing wt% of kaolin filler (0–15% according to Fick's law. Calcined kaolin produces better mechanical properties than raw kaolin.

Silver Matrix Composites - Structure and Properties

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Wieczorek J.

2016-03-01

Full Text Available Phase compositions of composite materials determine their performance as well as physical and mechanical properties. Depending on the type of applied matrix and the kind, amount and morphology of the matrix reinforcement, it is possible to shape the material properties so that they meet specific operational requirements. In the paper, results of investigations on silver alloy matrix composites reinforced with ceramic particles are presented. The investigations enabled evaluation of hardness, tribological and mechanical properties as well as the structure of produced materials. The matrix of composite material was an alloy of silver and aluminium, magnesium and silicon. As the reinforcing phase, 20-60 μm ceramic particles (SiC, SiO2, Al2O3 and Cs were applied. The volume fraction of the reinforcing phase in the composites was 10%. The composites were produced using the liquid phase (casting technology, followed by plastic work (the KOBO method. The mechanical and tribological properties were analysed for plastic work-subjected composites. The mechanical properties were assessed based on a static tensile and hardness tests. The tribological properties were investigated under dry sliding conditions. The analysis of results led to determination of effects of the composite production technology on their performance. Moreover, a relationship between the type of reinforcing phase and the mechanical and tribological properties was established.

Theoretical Conversions of Different Hardness and Tensile Strength for Ductile Materials Based on Stress-Strain Curves

Science.gov (United States)

Chen, Hui; Cai, Li-Xun

2018-04-01

Based on the power-law stress-strain relation and equivalent energy principle, theoretical equations for converting between Brinell hardness (HB), Rockwell hardness (HR), and Vickers hardness (HV) were established. Combining the pre-existing relation between the tensile strength ( σ b ) and Hollomon parameters ( K, N), theoretical conversions between hardness (HB/HR/HV) and tensile strength ( σ b ) were obtained as well. In addition, to confirm the pre-existing σ b -( K, N) relation, a large number of uniaxial tensile tests were conducted in various ductile materials. Finally, to verify the theoretical conversions, plenty of statistical data listed in ASTM and ISO standards were adopted to test the robustness of the converting equations with various hardness and tensile strength. The results show that both hardness conversions and hardness-strength conversions calculated from the theoretical equations accord well with the standard data.

A study of the nanostructure and hardness of electron beam evaporated TiAlBN Coatings

Energy Technology Data Exchange (ETDEWEB)

Baker, M.A., E-mail: m.baker@surrey.ac.u [The Surface Analysis Laboratory, Faculty of Engineering and Physical Sciences, University of Surrey, Guildford GU2 7XH (United Kingdom); Monclus, M.A. [National Physical Laboratory, Hampton Road, Teddington, TW11 0LW (United Kingdom); Rebholz, C. [Department of Mechanical and Manufacturing Engineering, University of Cyprus, 1678 Nicosia (Cyprus); Gibson, P.N. [Institute for Health and Consumer Protection, Joint Research Centre, I-21027 Ispra (Italy); Leyland, A.; Matthews, A. [Department of Engineering Materials, University of Sheffield, Sheffield S1 3JD (United Kingdom)

2010-05-31

TiAlBN coatings have been deposited by electron beam (EB) evaporation from a single TiAlBN material source onto AISI 316 stainless steel substrates at a temperature of 450 {sup o}C and substrate bias of - 100 V. The stoichiometry and nanostructure have been studied by X-ray photoelectron spectroscopy, X-ray diffraction and transmission electron microscopy. The hardness and elastic modulus were determined by nanoindentation. Five coatings have been deposited, three from hot-pressed TiAlBN material and two from hot isostatically pressed (HIPped) material. The coatings deposited from the hot-pressed material exhibited a nanocomposite nc-(Ti,Al)N/a-BN/a-(Ti,Al)B{sub 2} structure, the relative phase fraction being consistent with that predicted by the equilibrium Ti-B-N phase diagram. Nanoindentation hardness values were in the range of 22 to 32 GPa. Using the HIPped material, coating (Ti,Al)B{sub 0.29}N{sub 0.46} was found to have a phase composition of 72-79 mol.% nc-(Ti,Al)(N,B){sub 1-x}+ 21-28 mol.% amorphous titanium boride and a hardness of 32 GPa. The second coating, (Ti,Al)B{sub 0.66}N{sub 0.25}, was X-ray amorphous with a nitride+boride multiphase composition and a hardness of 26 GPa. The nanostructure and structure-property relationships of all coatings are discussed in detail. Comparisons are made between the single-EB coatings deposited in this work and previously deposited twin-EB coatings. Twin-EB deposition gives rise to lower adatom mobilities, leading to (111) (Ti,Al)N preferential orientation, smaller grain sizes, less dense coatings and lower hardnesses.

Comparative study on structure, corrosion and hardness of Zn-Ni alloy deposition on AISI 347 steel aircraft material

Energy Technology Data Exchange (ETDEWEB)

Gnanamuthu, RM. [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of); Mohan, S., E-mail: sanjnamohan@yahoo.com [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Saravanan, G. [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Lee, Chang Woo, E-mail: cwlee@khu.ac.kr [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of)

2012-02-05

Highlights: Black-Right-Pointing-Pointer Electrodeposition of Zn-Ni alloy on AISI 347 steel as an aircraft material has been carried out from various baths. Black-Right-Pointing-Pointer The effect of pulse duty cycle on thickness, current efficiency and hardness reached maximum values at 40% duty cycle and for 50 Hz frequencies average current density of 4 A dm{sup -2}. Black-Right-Pointing-Pointer The XRF characterizations of 88:12% Zn-Ni alloy provided excellent corrosion resistance. Black-Right-Pointing-Pointer It is found that Zn-Ni alloy on AISI 347 aircraft material has better structure and corrosion resistance by pulse electrodeposits from electrolyte-4. - Abstract: Zn-Ni alloys were electrodeposited on AISI 347 steel aircraft materials from various electrolytes under direct current (DCD) and pulsed electrodepositing (PED) techniques. The effects of pulse duty cycle on thickness, current efficiency and hardness of electrodeposits were studied. Alloy phases of the Zn-Ni were indexed by X-ray diffraction (XRD) techniques. Microstructural morphology, topography and elemental compositions were characterized using scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray fluorescence spectroscopy (XRF). The corrosion resistance properties of electrodeposited Zn-Ni alloy in 3.5% NaCl aqueous solution obtained by DCD and PED were compared using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. Elemental analysis showed that 88% of Zn and 12% of Ni obtained from electrolyte-4 by PED technique at 40% duty cycle for 50 Hz frequencies having better corrosion resistance than that of deposits obtained from other electrolytes.

Micromanufacturing Of Hard To Machine Materials By Physical And Chemical Ablation Processes

International Nuclear Information System (INIS)

Schubert, A.; Edelmann, J.; Gross, S.; Meichsner, G.; Wolf, N.; Schneider, J.; Zeidler, H.; Hackert, M.

2011-01-01

Miniaturization leads to high requirements to the applied manufacturing processes especially in respect to the used hard to machine materials and the aims of structure size and geometrical accuracy. Traditional manufacturing processes reach their limits here. One alternative for these provide thermal and chemical ablation processes. These processes are applied for the production of different microstructures in different materials like hardened steel, carbides and ceramics especially for medical engineering and tribological applications.

Composite material and method of making

Science.gov (United States)

Fryxell, Glen E.; Samuels, William D.; Simmons, Kevin L.

2004-04-20

The composite material and methods of making the present invention rely upon a fully dense monolayer of molecules attached to an oxygenated surface at one end, and an organic terminal group at the other end, which is in turn bonded to a polymer. Thus, the composite material is a second material chemically bonded to a polymer with fully dense monolayer there between.

Ridge regression for predicting elastic moduli and hardness of calcium aluminosilicate glasses

Science.gov (United States)

Deng, Yifan; Zeng, Huidan; Jiang, Yejia; Chen, Guorong; Chen, Jianding; Sun, Luyi

2018-03-01

It is of great significance to design glasses with satisfactory mechanical properties predictively through modeling. Among various modeling methods, data-driven modeling is such a reliable approach that can dramatically shorten research duration, cut research cost and accelerate the development of glass materials. In this work, the ridge regression (RR) analysis was used to construct regression models for predicting the compositional dependence of CaO-Al2O3-SiO2 glass elastic moduli (Shear, Bulk, and Young’s moduli) and hardness based on the ternary diagram of the compositions. The property prediction over a large glass composition space was accomplished with known experimental data of various compositions in the literature, and the simulated results are in good agreement with the measured ones. This regression model can serve as a facile and effective tool for studying the relationship between the compositions and the property, enabling high-efficient design of glasses to meet the requirements for specific elasticity and hardness.

Fiber-reinforced composites materials, manufacturing, and design

CERN Document Server

Mallick, P K

2007-01-01

The newly expanded and revised edition of Fiber-Reinforced Composites: Materials, Manufacturing, and Design presents the most up-to-date resource available on state-of-the-art composite materials. This book is unique in that it not only offers a current analysis of mechanics and properties, but also examines the latest advances in test methods, applications, manufacturing processes, and design aspects involving composites. This third edition presents thorough coverage of newly developed materials including nanocomposites. It also adds more emphasis on underlying theories, practical methods, and problem-solving skills employed in real-world applications of composite materials. Each chapter contains new examples drawn from diverse applications and additional problems to reinforce the practical relevance of key concepts. New in The Third Edition: Contains new sections on material substitution, cost analysis, nano- and natural fibers, fiber architecture, and carbon-carbon composites Provides a new chapter on poly...

Genetic Homogenization of Composite Materials

Directory of Open Access Journals (Sweden)

P. Tobola

2009-04-01

Full Text Available The paper is focused on numerical studies of electromagnetic properties of composite materials used for the construction of small airplanes. Discussions concentrate on the genetic homogenization of composite layers and composite layers with a slot. The homogenization is aimed to reduce CPU-time demands of EMC computational models of electrically large airplanes. First, a methodology of creating a 3-dimensional numerical model of a composite material in CST Microwave Studio is proposed focusing on a sufficient accuracy of the model. Second, a proper implementation of a genetic optimization in Matlab is discussed. Third, an association of the optimization script and a simplified 2-dimensional model of the homogeneous equivalent model in Comsol Multiphysics is proposed considering EMC issues. Results of computations are experimentally verified.

Multilayer coatings containing diamond and other hard materials on hardmetal substrates

International Nuclear Information System (INIS)

Koepf, A.; Haubner, R.; Lux, B.

2001-01-01

In order to improve the wear resistance of hardmetal cutting tools, coatings of hard materials were established. Especially the production of multilayer coatings, which combine useful properties of different materials was a topic of industrial and academic research. The present work examined the possibilities of combining diamond as basic layer with protective CVD layers of TiC, TiN, Ti(C,N) and Al 2 O 3 . All these combinations could be realized and some showed quite good adherence under strain, which offers possibilities for technical applications. (author)

A composite material based on recycled tires

Science.gov (United States)

Malers, L.; Plesuma, R.; Locmele, L.

2009-01-01

The present study is devoted to the elaboration and investigation of a composite material based on mechanically grinded recycled tires and a polymer binder. The correlation between the content of the binder, some technological parameters, and material properties of the composite was clarified. The apparent density, the compressive stress at a 10% strain, the compressive elastic modulus in static and cyclic loadings, and the insulating properties (acoustic and thermal) were the parameters of special interest of the present investigation. It is found that a purposeful variation of material composition and some technological parameters leads to multifunctional composite materials with different and predictable mechanical and insulation properties.

Laser Deposition of Polymer Nanocomposite Thin Films and Hard Materials and Their Optical Characterization

Science.gov (United States)

2013-12-05

visible light on instruments such as microscope tips and micro- surgical tools. Hard carbon known as diamond-like carbon films produced by pulsed laser ...visible (610 nm) LED source and a supplemental infra-red 980-nm laser diode (for the studies of the upconversion fluorescence). The basic package...5/2013 Final Performance Report 15 Sep 2012- 14 Sep 2013 LASER DEPOSITION OF POLYMER NANOCOMPOSITE THIN FILMS AND HARD MATERIALS AND THEIR OPTICAL

Composite materials for cryogenic structures

International Nuclear Information System (INIS)

Kasen, M.B.

1978-01-01

The paper is concerned with the composition, mechanical properties and capabilities of various types of composite materials for cryogenic structures. Attention is given to high-pressure plastic laminates, low-pressure plastic laminates, metal-matrix laminates, and aggregates (low-temperature concretes). The ability of these materials to match the strength and modulus of stainless steels suggests that their usage will substantially increase as alloying elements become scarce and more expensive

Proceedings of submicron multiphase materials

International Nuclear Information System (INIS)

Baney, R.; Gilliom, L.; Hirano, S.I.; Schmidt, H.

1992-01-01

This book contains the papers presented at Symposium R of the spring 1992 Materials Research Society meeting held in San Francisco, California. The title of the symposium, Submicron Multiphase Materials, was selected by the organizers to encompass the realm of composite materials from those smaller than conventional fiber matrix composites to those with phase separation dimensions approaching molecular dimensions. The development of composite materials is as old as the development of materials. Humans quickly learned that, by combining materials, the best properties of each can be realized and that, in fact, synergistic effects often arise. For example, chopped straw was used by the Israelites to limit cracking in bricks. The famed Japanese samurai swords were multilayers of hard oxide and tough ductile materials. One also finds in nature examples of composite materials. These range form bone to wood, consisting of a hard phase which provides strength and stiffness and a softer phase for toughness. Advanced composites are generally thought of as those which are based on a high modulus, discontinuous, chopped or woven fiber phase and a continuous polymer phase. In multiphase composites, dimensions can range from meters in materials such as steel rod-reinforced concrete structures to angstroms. In macrophase separated composite materials, properties frequently follow the rule of mixtures with the properties approximating the arithmetic mean of the properties of each individual phase, if there is good coupling between the phases. As the phases become smaller, the surface to volume ratio grows in importance with respect to properties. Interfacial and interphase phenomena being to dominate. Surface free energies play an ever increasing role in controlling properties. In recent years, much research in materials science has been directed at multiphase systems where phase separations are submicron in at least some dimension

Mechanical-plowing-based high-speed patterning on hard material via advanced-control and ultrasonic probe vibration

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhihua; Zou, Qingze, E-mail: qzzou@rci.rutgers.edu [Mechanical and Aerospace Engineering Department, Rutgers, the State University of New Jersey, Piscataway, New Jersey 08854 (United States); Tan, Jun; Jiang, Wei [Electrical and Computer Engineering Department, Rutgers, the State University of New Jersey, Piscataway, New Jersey 08854 (United States)

2013-11-15

In this paper, we present a high-speed direct pattern fabrication on hard materials (e.g., a tungsten-coated quartz substrate) via mechanical plowing. Compared to other probe-based nanolithography techniques based on chemical- and/or physical-reactions (e.g., the Dip-pen technique), mechanical plowing is meritorious for its low cost, ease of process control, and capability of working with a wide variety of materials beyond conductive and/or soft materials. However, direct patterning on hard material faces two daunting challenges. First, the patterning throughput is ultimately hindered by the “writing” (plowing) speed, which, in turn, is limited by the adverse effects that can be excited/induced during high-speed, and/or large-range plowing, including the vibrational dynamics of the actuation system (the piezoelectric actuator, the cantilever, and the mechanical fixture connecting the cantilever to the actuator), the dynamic cross-axis coupling between different axes of motion, and the hysteresis and the drift effects related to the piezoelectric actuators. Secondly, it is very challenging to directly pattern on ultra-hard materials via plowing. Even with a diamond probe, the line depth of the pattern via continuous plowing on ultra-hard materials such as tungsten, is still rather small (<0.5 nm), particularly when the “writing” speed becomes high. To overcome these two challenges, we propose to utilize a novel iterative learning control technique to achieve precision tracking of the desired pattern during high-speed, large-range plowing, and introduce ultrasonic vibration of the probe in the normal (vertical) direction during the plowing process to enable direct patterning on ultra hard materials. The proposed approach was implemented to directly fabricate patterns on a mask with tungsten coating and quartz substrate. The experimental results demonstrated that a large-size pattern of four grooves (20 μm in length with 300 nm spacing between lines) can be

Advanced composite structures. [metal matrix composites - structural design criteria for spacecraft construction materials

Science.gov (United States)

1974-01-01

A monograph is presented which establishes structural design criteria and recommends practices to ensure the design of sound composite structures, including composite-reinforced metal structures. (It does not discuss design criteria for fiber-glass composites and such advanced composite materials as beryllium wire or sapphire whiskers in a matrix material.) Although the criteria were developed for aircraft applications, they are general enough to be applicable to space vehicles and missiles as well. The monograph covers four broad areas: (1) materials, (2) design, (3) fracture control, and (4) design verification. The materials portion deals with such subjects as material system design, material design levels, and material characterization. The design portion includes panel, shell, and joint design, applied loads, internal loads, design factors, reliability, and maintainability. Fracture control includes such items as stress concentrations, service-life philosophy, and the management plan for control of fracture-related aspects of structural design using composite materials. Design verification discusses ways to prove flightworthiness.

Preparation of 1D Hierarchical Material Mesosilica/Pal Composite and Its Performance in the Adsorption of Methyl Orange

Directory of Open Access Journals (Sweden)

Mei Wu

2018-01-01

Full Text Available This paper highlights the synthesis of a one-dimensional (1D hierarchical material mesosilica/palygorskite (Pal composite and evaluates its adsorption performance for anionic dye methyl orange (MO in comparison with Pal and Mobile crystalline material-41 (MCM-41. The Mesosilica/Pal composite is consisted of mesosilica coated Pal nanorods and prepared through a dual template approach using cetyltrimethyl ammonium bromide (CTAB and Pal as soft and hard templates, respectively. The composition and structure of the resultant material was characterized by a scanning electron microscope (SEM, transmissionelectron microscopy (TEM, N2 adsorption-desorption analysis, small-angle X-Ray powder diffraction (XRD, and zeta potential measurement. Adsorption experiments were carried out with different absorbents at different contact times and pH levels. Compared with Pal and MCM-41, the mesosilica/Pal composite exhibited the best efficiency for MO adsorption. Its adsorption ratio is as high as 70.4%. Its adsorption equilibrium time is as short as 30 min. Results testify that the MO retention is promoted for the micro-mesoporous hierarchical structure and positive surface charge electrostatic interactions of the mesosilica/Pal composite. The regenerability of the mesosilica/Pal composite absorbent was also assessed. 1D morphology makes it facile to separate from aqueous solutions. It can be effortlessly recovered and reused for up to nine cycles.

Microstructure, Hardness, and Corrosion Behavior of TiC-Duplex Stainless Steel Composites Fabricated by Spark Plasma Sintering

Science.gov (United States)

Han, Ying; Zhang, Wei; Sun, Shicheng; Chen, Hua; Ran, Xu

2017-08-01

Duplex stainless steel composites with various weight fractions of TiC particles are prepared by spark plasma sintering. Ferritic 434L and austenitic 316L stainless steel powders are premixed in a 50:50 weight ratio and added with 3-9 wt.% TiC. The compacts are sintered in the solid state under vacuum conditions at 1223 K for 5 min. The effects of TiC content on the microstructure, hardness, and corrosion resistance of duplex stainless steel composites fabricated by powder metallurgy are evaluated. The results indicate that the TiC particulates as reinforcements can be distributed homogeneously in the steel matrix. Densification of sintered composites decreases with increasing TiC content. M23C6 carbide precipitates along grain boundary, and its neighboring Cr-Mo-depleted region is formed in the sintered microstructure, which can be eliminated subsequently with appropriate heat treatment. With the addition of TiC, the hardness of duplex stainless steel fabricated by powder metallurgy can be markedly enhanced despite increased porosity in the composites. However, TiC particles increase the corrosion rate and degrade the passivation capability, particularly for the composite with TiC content higher than 6 wt.%. Weakened metallurgical bonding in the composite with high TiC content provides the preferred sites for pitting nucleation and/or dissolution.

DETERMINATION OF COMPOSITE LAYERS HARDNESS DEPENDING ON THEIR DEPTH AND APPLIED LOAD

Directory of Open Access Journals (Sweden)

Minodora-Maria PASĂRE

2015-05-01

Full Text Available Composite materials enjoy superior properties of traditional materials at high temperature and ambient temperature. The performance that touch these materials are mainly influenced by the type of materials used and the manufacturing process, the latter having a decisive role in relation to the starting composition similar, so that at the same materials used can be obtained qualities much higher depending on the process used. The diversity of the possible combinations of components to obtain advanced materials is high. A particular interest is shown by those systems that form solid solutions continuous or interrupted, and those that form new combinations with any special properties.

Chemical mechanical polishing of hard disk substrate with {alpha}-alumina-g-polystyrene sulfonic acid composite abrasive

Energy Technology Data Exchange (ETDEWEB)

Lei Hong, E-mail: hong_lei2005@yahoo.com.c [Research Center of Nano-science and Nano-technology, Shanghai University, Shanghai 200444 (China); Bu Naijing; Chen Ruling; Hao Ping [Research Center of Nano-science and Nano-technology, Shanghai University, Shanghai 200444 (China); Neng Sima; Tu Xifu; Yuen Kwok [Shenzhen Kaifa Magnetic Recording Co., LTD, Shenzhen, 518035 (China)

2010-05-03

{alpha}-Alumina-g-polystyrene sulfonic acid ({alpha}-Al{sub 2}O{sub 3}-g-PSS) composite abrasive was prepared by surface activation, graft polymerization and sulfonation, successively. The composition, dispersibility and morphology of the product were characterized by Fourier transformed infrared spectroscopy, laser particle size analysis and scanning electron microscopy, respectively. The chemical mechanical polishing (CMP) performances of the composite abrasive on hard disk substrate with nickel-phosphorous plating were investigated. The microscopy images of the polished surfaces show that {alpha}-Al{sub 2}O{sub 3}-g-PSS composite abrasive results in improved CMP and post-CMP cleaning performances than pure {alpha}-alumina abrasive under the same testing conditions.

Multilayer composite material and method for evaporative cooling

Science.gov (United States)

Buckley, Theresa M. (Inventor)

2002-01-01

A multilayer composite material and method for evaporative cooling of a person employs an evaporative cooling liquid that changes phase from a liquid to a gaseous state to absorb thermal energy. The evaporative cooling liquid is absorbed into a superabsorbent material enclosed within the multilayer composite material. The multilayer composite material has a high percentage of the evaporative cooling liquid in the matrix. The cooling effect can be sustained for an extended period of time because of the high percentage of phase change liquid that can be absorbed into the superabsorbent. Such a composite can be used for cooling febrile patients by evaporative cooling as the evaporative cooling liquid in the matrix changes from a liquid to a gaseous state to absorb thermal energy. The composite can be made with a perforated barrier material around the outside to regulate the evaporation rate of the phase change liquid. Alternatively, the composite can be made with an imperveous barrier material or semipermeable membrane on one side to prevent the liquid from contacting the person's skin. The evaporative cooling liquid in the matrix can be recharged by soaking the material in the liquid. The multilayer composite material can be fashioned into blankets, garments and other articles.

The Influence of Calcium Carbonate Composition and Activated Carbon in Pack Carburizing Low Carbon Steel Process in The Review of Hardness and Micro Structure

Science.gov (United States)

Hafni; Hadi, Syafrul; Edison

2017-12-01

Carburizing is a way of hardening the surface by heating the metal (steel) above the critical temperature in an environment containing carbon. Steel at a temperature of the critical temperature of affinity to carbon. Carbon is absorbed into the metal form a solid solution of carbon-iron and the outer layer has high carbon content. When the composition of the activator and the activated charcoal is right, it will perfect the carbon atoms to diffuse into the test material to low carbon steels. Thick layer of carbon Depending on the time and temperature are used. Pack carburizing process in this study, using 1 kg of solid carbon derived from coconut shell charcoal with a variation of 20%, 10% and 5% calcium carbonate activator, burner temperature of 950 0C, holding time 4 hours. The test material is low carbon steel has 9 pieces. Each composition has three specimens. Furnace used in this study is a pack carburizing furnace which has a designed burner box with a volume of 1000 x 600 x 400 (mm3) of coal-fired. Equipped with a circulation of oxygen from the blower 2 inches and has a wall of refractory bricks. From the variation of composition CaCO3, microstructure formed on the specimen with 20% CaCO3, better diffusion of carbon into the carbon steel, it is seen by the form marten site structure after quenching, and this indicates that there has been an increase of or adding carbon to in the specimen. This led to the formation of marten site specimen into hard surfaces, where the average value of hardness at one point side (side edge) 31.7 HRC

Investigation of technology for manufacturing the non-magnetic temperature-sensitive composite materials and their properties

International Nuclear Information System (INIS)

Kobelev, A.G.; Kolesnikov, F.V.; Gul'bin, V.N.; Nikitin, I.S.

2004-01-01

Investigation results are presented on structure and properties of nonmagnetic thermobimetals on the basis of beryllium bronze which is used both as active and passive layers. The second layer of thermosensitive element consists of stainless steel 12Kh18N10T, titanium base alloy VT1-0 and aluminum base alloy AD1. The manufacturing of the layered composite materials includes explosion welding, plastic deformation and heat treatment. It is established that strain hardening of the thermobimetals results in an increase of yield strength, microstresses, hardness and specific resistance [ru

Developing polymer composite materials: carbon nanotubes or graphene?

Science.gov (United States)

Sun, Xuemei; Sun, Hao; Li, Houpu; Peng, Huisheng

2013-10-04

The formation of composite materials represents an efficient route to improve the performances of polymers and expand their application scopes. Due to the unique structure and remarkable mechanical, electrical, thermal, optical and catalytic properties, carbon nanotube and graphene have been mostly studied as a second phase to produce high performance polymer composites. Although carbon nanotube and graphene share some advantages in both structure and property, they are also different in many aspects including synthesis of composite material, control in composite structure and interaction with polymer molecule. The resulting composite materials are distinguished in property to meet different applications. This review article mainly describes the preparation, structure, property and application of the two families of composite materials with an emphasis on the difference between them. Some general and effective strategies are summarized for the development of polymer composite materials based on carbon nanotube and graphene. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Numerical simulation of mechanical behavior of composite materials

CERN Document Server

Oller, Sergio

2014-01-01

An original mechanical formulation to treat nonlinear orthotropic behavior of composite materials is presented in this book. It also examines different formulations that allow us to evaluate the behavior of composite materials through the composition of its components, obtaining a new composite material. Also two multiple scale homogenization methods are given, one based on the analytical study of the cells (Ad-hoc homogenization), and other one, more general based on the finite element procedure applied on the macro scale (upper-scale) and in the micro scale (sub-scale). A very general formulation to simulate the mechanical behavior for traditional composite structures (plywood, reinforced concrete, masonry, etc.), as well as the new composite materials reinforced with long and short fibers, nanotubes, etc., are also shown in this work. Typical phenomena occurring in composite materials are also described in this work, including fiber-matrix debounding, local buckling of fibers and its coupling with the over...

Composite materials for aircraft structures

National Research Council Canada - National Science Library

Baker, A. A; Dutton, Stuart; Kelly, Donald

2004-01-01

... materials for aircraft structures / Alan Baker, Stuart Dutton, and Donald Kelly- 2nd ed. p. cm. - (Education series) Rev. ed. of: Composite materials for aircraft structures / edited by B. C. Hos...

Effect of raw materials and hardening process on hardness of manually forged knife

Science.gov (United States)

Balkhaya, Suwarno

2017-06-01

Knives are normally made by forging process either using a machine or traditional method by means of hammering process. This present work was conducted to study the effects of steel raw materials and hardening process on the hardness of manually forged knives. The knife samples were made by traditional hammering (forging) process done by local blacksmith. Afterward, the samples were heat treated with two different hardening procedures, the first was based on the blacksmith procedure and the second was systematically done at the laboratory. The forging was done in the temperature ranged between 900-950°C, while the final temperature ranged between 650-675°C. The results showed that knives made of spring steel and heat treated in simulated condition at the laboratory obtained higher level of hardness, i.e. 62 HRC. In general, knives heat treated by local blacksmith had lower level of hardness that those obtained from simulated condition. Therefore, we concluded that the traditional knife quality in term of hardness can be improved by optimizing the heat treatment schedule.

OsB 2 and RuB 2, ultra-incompressible, hard materials: First-principles electronic structure calculations

Science.gov (United States)

Chiodo, S.; Gotsis, H. J.; Russo, N.; Sicilia, E.

2006-07-01

Recently it has been reported that osmium diboride has an unusually large bulk modulus combined with high hardness, and consequently is a most interesting candidate as an ultra-incompressible and hard material. The electronic and structural properties of the transition metal diborides OsB 2 and RuB 2 have been calculated within the local density approximation (LDA). It is shown that the high hardness is the result of covalent bonding between transition metal d states and boron p states in the orthorhombic structure.

Shakedown analysis of composites

CERN Document Server

Weichert, D; Schwabe, F

1999-01-01

One of the advantages of composite materials compared to conventional materials stems from the different mechanical characteristics of each component of a composite. This may be used to design materials for specific technological $9 purposes, where in some sense controversial material properties are required. As example one may quote metal- matrix-composites (MMCs) exhibiting at the same time high hardness and fracture toughness. To predict failure of this type $9 of materials, it is important to understand the complex processes on the microstructural level leading to failure, including in particular inelastic effects, and to link them to the macroscopic material properties. In this paper, $9 failure of metal-matrix-composites under variables loads due to accumulated plastic deformations is investigated. For this, shakedown-analysis is carried out on the micro-level. Then, by use of the technique of homogenisation, the $9 results are linked to the overall material properties on the macro- level. The methodolo...

Flexible composite material with phase change thermal storage

Science.gov (United States)

Buckley, Theresa M. (Inventor)

2001-01-01

A highly flexible composite material having a flexible matrix containing a phase change thermal storage material. The composite material can be made to heat or cool the body or to act as a thermal buffer to protect the wearer from changing environmental conditions. The composite may also include an external thermal insulation layer and/or an internal thermal control layer to regulate the rate of heat exchange between the composite and the skin of the wearer. Other embodiments of the PCM composite also provide 1) a path for evaporation or direct absorption of perspiration from the skin of the wearer for improved comfort and thermal control, 2) heat conductive pathways within the material for thermal equalization, 3) surface treatments for improved absorption or rejection of heat by the material, and 4) means for quickly regenerating the thermal storage capacity for reuse of the material. Applications of the composite materials are also described which take advantage of the composite's thermal characteristics. The examples described include a diver's wet suit, ski boot liners, thermal socks, ,gloves and a face mask for cold weather activities, and a metabolic heating or cooling blanket useful for treating hypothermia or fever patients in a medical setting and therapeutic heating or cooling orthopedic joint supports.

Friction and Braking Application of Unhazardous Palm Slag Brake Pad Composite

Science.gov (United States)

Khoni, Norizzahthul Ainaa Abdul; Ruzaidi Ghazali, Che Mohd; Bakri Abdullah, Mohd Mustafa Al

2018-03-01

This paper reveals new alternative friction materials for brake pads. Palm slag was studied as new friction materials in brake pads but its much harder made it difficult to be applied. As a way to reduce the hardness, tire dust was including as purpose on stabilizing the hardness of brake pads. The palm slag was sieves to get desired size that is 150 μm, 300 μm and 600 μm. The percentage weight of materials used are 20% graphite, 20% aluminium oxide, 20% steel fiber, 20% polyester resin and another 40% are varied between tire dust and palm slag. All of materials were blend and compress by using hot pressed machine. The composites properties that were examined are density, porosity, hardness, compressive strength, microstructure analysis and wear rate. The composition of 30% palm slag, 10% tire dust and larger size of filler give better result of mechanical properties and less wear rate of brake pads composites. Then, palm slag can be used in producing of non asbestos brake pads.

Microhardness of resin composite materials light-cured through fiber reinforced composite.

NARCIS (Netherlands)

Fennis, W.M.M.; Ray, N.J.; Creugers, N.H.J.; Kreulen, C.M.

2009-01-01

OBJECTIVES: To compare polymerization efficiency of resin composite basing materials when light-cured through resin composite and fiber reinforced composite (FRC) by testing microhardness. METHODS: Simulated indirect restorations were prepared by application of resin composite (Clearfil AP-X) or FRC

Crystal nucleation in binary hard-sphere mixtures: the effect of order parameter on the cluster composition

NARCIS (Netherlands)

Ni, R.; Smallenburg, F.; Filion, L.C.; Dijkstra, M.

2011-01-01

We study crystal nucleation in a binary mixture of hard spheres and investigate the composition and size of the (non)critical clusters using Monte Carlo simulations. In order to study nucleation of a crystal phase in computer simulations, a one-dimensional order parameter is usually defined to

Development of radiation hardness components for ITER remote maintenance

Energy Technology Data Exchange (ETDEWEB)

Obara, Kenjiro; Kakudate, Satoshi; Oka, Kiyoshi; Ito, Akira [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Yagi, Toshiaki; Morita, Yousuke

1998-04-01

In the ITER, in-vessel remote handling is required to assemble and maintain in-vessel components in DT operations. Since in-vessel remote handling systems must operate under intense gamma ray radiation exceeding 30 kGy/h, their components must have sufficiently high radiation hardness to allow maintenance long enough in ITER in-vessel environments. Thus, extensive radiation tests and quality improvement, including optimization of material compositions, have been conducted through the ITER R and D program to develop radiation hardness components that meet radiation doses from 10 to 100 MGy at 10 kGy/h. This paper presents the latest on radiation hardness component development conducted by the Japan Home Team as a contribution to the ITER. The remote handling components tested are categorized for use in robotic or viewing systems, or as common components. Radiation tests have been conducted on commercially available products for screening, on modified products, and on new products to improve the radiation hardness. (author)

Development of radiation hardness components for ITER remote maintenance

International Nuclear Information System (INIS)

Obara, Kenjiro; Kakudate, Satoshi; Oka, Kiyoshi; Ito, Akira; Yagi, Toshiaki; Morita, Yousuke

1998-01-01

In the ITER, in-vessel remote handling is required to assemble and maintain in-vessel components in DT operations. Since in-vessel remote handling systems must operate under intense gamma ray radiation exceeding 30 kGy/h, their components must have sufficiently high radiation hardness to allow maintenance long enough in ITER in-vessel environments. Thus, extensive radiation tests and quality improvement, including optimization of material compositions, have been conducted through the ITER R and D program to develop radiation hardness components that meet radiation doses from 10 to 100 MGy at 10 kGy/h. This paper presents the latest on radiation hardness component development conducted by the Japan Home Team as a contribution to the ITER. The remote handling components tested are categorized for use in robotic or viewing systems, or as common components. Radiation tests have been conducted on commercially available products for screening, on modified products, and on new products to improve the radiation hardness. (author)

TEM study of a hot-pressed Al2O3-NbC composite material

Directory of Open Access Journals (Sweden)

Wilson Acchar

2005-03-01

Full Text Available Alumina-based composites have been developed in order to improve the mechanical properties of the monolithic matrix and to replace the WC-Co material for cutting tool applications. Al2O3 reinforced with refractory carbides improves hardness, fracture toughness and wear resistance to values suitable for metalworking applications. Al2O3-NbC composites were uniaxially hot-pressed at 1650 °C in an inert atmosphere and their mechanical properties and microstructures were analyzed. Sintered density, average grain size, microhardness and fracture toughness measurements and microstructural features were evaluated. Results have shown that the mechanical properties of alumina-NbC are comparable to other carbide systems. Microstructural analysis has shown that the niobium carbide particles are mainly located at the grain boundaries of alumina grains, which is an evidence of the "pinning effect", produced by NbC particles.

Impact Strength of Composite Materials Based on EN AC-44200 Matrix Reinforced with Al2O3 Particles

Directory of Open Access Journals (Sweden)

Kurzawa A.

2017-09-01

Full Text Available The paper presents the results of research of impact strength of aluminum alloy EN AC-44200 based composite materials reinforced with alumina particles. The research was carried out applying the materials produced by the pressure infiltration method of ceramic preforms made of Al2O3 particles of 3-6μm with the liquid EN AC-44200 Al alloy. The research was aimed at determining the composite resistance to dynamic loads, taking into account the volume of reinforcing particles (from 10 to 40% by volume at an ambient of 23°C and at elevated temperatures to a maximum of 300°C. The results of this study were referred to the unreinforced matrix EN AC-44200 and to its hardness and tensile strength. Based on microscopic studies, an analysis and description of crack mechanics of the tested materials were performed. Structural analysis of a fracture surface, material structures under the crack surfaces of the matrix and cracking of the reinforcing particles were performed.

Durability of aircraft composite materials

Science.gov (United States)

Dextern, H. B.

1982-01-01

Confidence in the long term durability of advanced composites is developed through a series of flight service programs. Service experience is obtained by installing secondary and primary composite components on commercial and military transport aircraft and helicopters. Included are spoilers, rudders, elevators, ailerons, fairings and wing boxes on transport aircraft and doors, fairings, tail rotors, vertical fins, and horizontal stabilizers on helicopters. Materials included in the evaluation are boron/epoxy, Kevlar/epoxy, graphite/epoxy and boron/aluminum. Inspection, maintenance, and repair results for the components in service are reported. The effects of long term exposure to laboratory, flight, and outdoor environmental conditions are reported for various composite materials. Included are effects of moisture absorption, ultraviolet radiation, and aircraft fuels and fluids.

Optimization of sensor introduction into laminated composite materials

Science.gov (United States)

Schaaf, Kristin; Nemat-Nasser, Sia

2008-03-01

This work seeks to extend the functionality of the composite material beyond that of simply load-bearing and to enable in situ sensing, without compromising the structural integrity of the host composite material. Essential to the application of smart composites is the issue of the mechanical coupling of the sensor to the host material. Here we present various methods of embedding sensors within the host composite material. In this study, quasi-static three-point bending (short beam) and fatigue three-point bending (short beam) tests are conducted in order to characterize the effects of introducing the sensors into the host composite material. The sensors that are examined include three types of polyvinylidene fluoride (PVDF) thin film sensors: silver ink with a protective coating of urethane, silver ink without a protective coating, and nickel-copper alloy without a protective coating. The methods of sensor integration include placement at the midplane between the layers of prepreg material as well as a sandwich configuration in which a PVDF thin film sensor is placed between the first and second and nineteenth and twentieth layers of prepreg. Each PVDF sensor is continuous and occupies the entire layer, lying in the plane normal to the thickness direction in laminated composites. The work described here is part of an ongoing effort to understand the structural effects of integrating microsensor networks into a host composite material.

Determining the Effect of Material Hardness During the Hard Turning of AISI4340 Steel

Science.gov (United States)

Kambagowni, Venkatasubbaiah; Chitla, Raju; Challa, Suresh

2018-05-01

In the present manufacturing industries hardened steels are most widely used in the applications like tool design and mould design. It enhances the application range of hard turning of hardened steels in manufacturing industries. This study discusses the impact of workpiece hardness, feed and depth of cut on Arithmetic mean roughness (Ra), root mean square roughness (Rq), mean depth of roughness (Rz) and total roughness (Rt) during the hard turning. Experiments have been planned according to the Box-Behnken design and conducted on hardened AISI4340 steel at 45, 50 and 55 HRC with wiper ceramic cutting inserts. Cutting speed is kept constant during this study. The analysis of variance was used to determine the effects of the machining parameters. 3-D response surface plots drawn based on RSM were utilized to set up the input-output relationships. The results indicated that the feed rate has the most significant parameter for Ra, Rq and Rz and hardness has the most critical parameter for the Rt. Further, hardness shows its influence over all the surface roughness characteristics.

Nanostructured composite reinforced material

Science.gov (United States)

Seals, Roland D [Oak Ridge, TN; Ripley, Edward B [Knoxville, TN; Ludtka, Gerard M [Oak Ridge, TN

2012-07-31

A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

Micromechanics of Composite Materials

CERN Document Server

Dvorak, George

2013-01-01

This book presents a broad exposition of analytical and numerical methods for modeling composite materials, laminates, polycrystals and other heterogeneous solids, with emphasis on connections between material properties and responses on several length scales, ranging from the nano and microscales to the macroscale. Many new results and methods developed by the author are incorporated into a rich fabric of the subject, which has been explored by several researchers over the last 40 years.   The first  part of the book reviews anisotropic elasticity theory, and then it describes the frequently used procedures and theorems for bounding and estimating overall properties, local fields and energy changes in elastic inhomogeneities, heterogeneous media, fiber composites and functionally graded materials.  Those are caused by mechanical loads and by phase eigenstrains, such as thermal, transformation and inelastic strains, and also by cavities and cracks.    Worked examples show that the eigendeformations may...

Composite materials research and education program: The NASA-Virginia Tech composites program

Science.gov (United States)

Herakovich, C. T.

1980-01-01

Major areas of study include: (1) edge effects in finite width laminated composites subjected to mechanical, thermal and hygroscopic loading with temperature dependent material properties and the influence of edge effects on the initiation of failure; (2) shear and compression testing of composite materials at room and elevated temperatures; (3) optical techniques for precise measurement of coefficients of thermal expansion of composites; (4) models for the nonlinear behavior of composites including material nonlinearity and damage accumulation and verification of the models under biaxial loading; (5) compressive failure of graphite/epoxy plates with circular holes and the buckling of composite cylinders under combined compression and torsion; (6) nonlinear mechanical properties of borsic/aluminum, graphite/polyimide and boron/aluminum; (7) the strength characteristics of spliced sandwich panels; and (8) curved graphite/epoxy panels subjected to internal pressure.

Development of radiation hard components for remote maintenance

International Nuclear Information System (INIS)

Oka, Kiyoshi; Obara, Kenjiro; Kakudate, Satoshi; Tominaga, Ryuichiro; Akada, Tamio; Morita, Hirosuke.

1997-01-01

In International Thermonuclear Experimental Reactor (ITER), in-vessel remote-handling is inevitably required to assemble and maintain activated in-vessel components due to D-T operation. The components of the in-vessel remote-handling system must have sufficient radiation hardness to allow for operation under an intense gamma-ray radiation of over 30 kGy/h for periods up to more than 1,000 hours. To this end, extensive irradiation tests and quality improvements including the optimization of material composition have been conducted through the ITER R and D program in order to develop radiation hard components which satisfy radiation doses from 10 MGy to 100 MGy at the dose rate of 10 kGy/h. This paper outlines the latest status of the radiation hard component development that has been conducted as the Japan Home Team's contribution to ITER. The remote-handling components tested are categorized into either robotics, viewing systems or common components. The irradiation tests include commercial base products for screening both modified and newly developed products to improve their radiation hardness. (author)

Analysis of Physical and Mechanical Properties of Marble Particles Floor-Tile Composite

International Nuclear Information System (INIS)

Parikin; Arslan, A.; Ismoyo, A.H.; Jodi, H.E.; Nurhasanah, S.

2002-01-01

Two criteria that very predictable to quality products of marble particles composite floor-tile are physical and mechanical properties. Simple manufacturing was conducted from powdering refuges of marble to molding and drying the specimens at ambient atmosphere. The characterization, to observe; density, crystal structure, microstructure, hardness and compressive/bending strength of the material, was performed in Serpong and IPB-Bogor. The analysis shows that polymeric crystallization was occurred by HEXA and the density and the hardness generally rise up with the improvements in mesh and composition of marble particles. But it is not always followed by the real improvements of compressive and bending strength, which related to the material stiffness. The curves figured that these two strengths give the maximum values at 60% composition of marble particles. It can be concluded that density and hardness are dependent on mesh and composition, whereas the stiffness (modulus) is only correlation with composition of particulate. The theoretical modulus of marble particles composite floor-tile has been evaluated at about 56.19 GPa. (author)

Influence of heat treatment and indenter tip material on depth sensing hardness tests at high temperatures of fusion relevant materials

International Nuclear Information System (INIS)

Bredl, Julian; Dany, Manuel; Albinski, Bartlomiej; Schneider, Hans-Christian; Kraft, Oliver

2015-01-01

Highlights: • Operation of a custom-made indentation device designed for test temperatures up to 650 °C and a remote handled operation in a Hot Cell. • Instrumented indentation and conventional hardness testing of unirradiated MANET II and EUROFER. • Comparison of diamond and sapphire as indenter tip materials. - Abstract: The instrumented indentation is a suitable method for testing of even small neutron-irradiated specimens. From the continuously recorded indentation depth and the indentation force, it is possible to deduce mechanical parameters of the tested material. In this paper, a brief description of the high temperature device is given and representative results are presented. In the study, unirradiated steels are investigated by instrumented indentation at temperatures up to 500 °C. It is shown that the hardness is highly depending on the testing-temperature and can be correlated to the results of conventional tensile testing experiments. A not negligible influence of the indenter tip material is observed. The results show the functionality of the high-temperature indentation device.

Influence of heat treatment and indenter tip material on depth sensing hardness tests at high temperatures of fusion relevant materials

Energy Technology Data Exchange (ETDEWEB)

Bredl, Julian, E-mail: julian.bredl@kit.edu; Dany, Manuel; Albinski, Bartlomiej; Schneider, Hans-Christian; Kraft, Oliver

2015-10-15

Highlights: • Operation of a custom-made indentation device designed for test temperatures up to 650 °C and a remote handled operation in a Hot Cell. • Instrumented indentation and conventional hardness testing of unirradiated MANET II and EUROFER. • Comparison of diamond and sapphire as indenter tip materials. - Abstract: The instrumented indentation is a suitable method for testing of even small neutron-irradiated specimens. From the continuously recorded indentation depth and the indentation force, it is possible to deduce mechanical parameters of the tested material. In this paper, a brief description of the high temperature device is given and representative results are presented. In the study, unirradiated steels are investigated by instrumented indentation at temperatures up to 500 °C. It is shown that the hardness is highly depending on the testing-temperature and can be correlated to the results of conventional tensile testing experiments. A not negligible influence of the indenter tip material is observed. The results show the functionality of the high-temperature indentation device.

Production of AA2124/MoSi2/25p composites and effect of heat treatment on their microstructure, hardness and compression properties

Directory of Open Access Journals (Sweden)

Piyadeh, Fatemeh

2014-12-01

Full Text Available AA2124/25vol%MoSi2 composites were processed by two powder metallurgy routes: high energy ball milling of the reinforcement and alloy powder (B composite and wet blending with cyclohexane (W composite, both followed by extrusion to achieve full consolidation. As-extruded and heat treated composite bars were studied microstructurally and mechanically (hardness and compression tests under quasistatic loading. Microstructure and fracture profiles were observed by scanning electron microscopy and the reaction products formed in the matrix were identified by energy-dispersive X-ray spectroscopy and X-ray diffraction analysis. The results show that for both composites, the hardness of the specimens in solution and aged condition was higher than in the as-extruded condition. The hardness of the B composite was higher than that of the W composite whereas the age-hardenability of the B composite was significantly lower than that of the W composite. After heat treatments, small diffusion reaction phases appeared at the interface between matrix and reinforcements. Compressive yield strength and the ultimate strength of both composites improved considerably after the artificial ageing. The composite fracture surfaces exhibited microscopically a ductile appearance that consisted of dimples in the matrix and a fragile fracture of the MoSi2 particulates.En este trabajo se procesaron materiales compuestos AA2124/25vol% MoSi2 mediante dos rutas pulvimetalúrgicas: mezcla de refuerzo y matriz mediante molino de bolas de alta energía (compuesto B y mezcla húmeda con ciclohexano (compuesto W. Ambos polvos compuestos se consolidaron por extrusión. Los materiales recién extruidos y después de tratados térmicamente se estudiaron desde el punto de vista microestructural y mecánico (dureza y compresión bajo carga cuasiestática. Las microestructuras y los perfiles de fractura se observaron por microscopía electrónica de barrido y los productos de reacci

Grinding tool for making hemispherical bores in hard materials

Science.gov (United States)

Duran, E.L.

1985-04-03

A grinding tool for forming hemispherical bores in hard materials such as boron carbide. The tool comprises a hemicircular grinding bit, formed of a metal bond diamond matrix, which is mounted transversely on one end of a tubular tool shaft. The bit includes a spherically curved outer edge surface which is the active grinding surface of the tool. Two coolant fluid ports on opposite sides of the bit enable introduction of coolant fluid through the bore of the tool shaft so as to be emitted adjacent the opposite sides of the grinding bit, thereby providing optimum cooling of both the workpiece and the bit.

Tungsten-based composite materials for fusion reactor shields

International Nuclear Information System (INIS)

Greenspan, E.; Karni, Y.

1985-01-01

Composite tungsten-based materials were recently proposed for the heavy constituent of compact fusion reactor shields. These composite materials will enable the incorporation of tungsten - the most efficient nonfissionable inelastic scattering (as well as good neutron absorbing and very good photon attenuating) material - in the shield in a relatively cheap way and without introducing voids (so as to enable minimizing the shield thickness). It is proposed that these goals be achieved by bonding tungsten powder, which is significantly cheaper than high-density tungsten, with a material having the following properties: good shielding ability and relatively low cost and ease of fabrication. The purpose of this work is to study the effectiveness of the composite materials as a function of their composition, and to estimate the economic benefit that might be gained by the use of these materials. Two materials are being considered for the binder: copper, second to tungsten in its shielding ability, and iron (or stainless steel), the common fusion reactor shield heavy constituent

Evaluation of radiation effects on dental enamel hardness and dental restorative materials

International Nuclear Information System (INIS)

Adachi, Lena Katekawa; Saiki, Mitiko; Campos, Tomie Nakakuki

2000-01-01

This research presents the results of the microhardness of human dental enamel and of the following dental restorative materials: three dental porcelains - Ceramco II, Finesse and Noritake, and two resin restorative materials - Artglass and Targis, for materials submitted to different times of irradiation at the IEA-R1m nuclear reactor under a thermal neutron flux of 10 12 n cm -2 .s -1 . The results obtained indicated that there is a decrease of the surface microhardness when the enamel is irradiated for 1 h and when dental materials are irradiated for 3 h. However, enamels irradiated for 30 min. did not show significant change of their surface hardness. Therefore, the selection of irradiation time is an important factor to be considered when irradiated teeth or dental materials are used in the investigations of their properties. (author)

Microbiological destruction of composite polymeric materials in soils

Science.gov (United States)

Legonkova, O. A.; Selitskaya, O. V.

2009-01-01

Representatives of the same species of microscopic fungi developed on composite materials with similar polymeric matrices independently from the type of soils, in which the incubation was performed. Trichoderma harzianum, Penicillium auranthiogriseum, and Clonostachys solani were isolated from the samples of polyurethane. Fusarium solani, Clonostachys rosea, and Trichoderma harzianum predominated on the surface of ultrathene samples. Ulocladium botrytis, Penicillium auranthiogriseum, and Fusarium solani predominated in the variants with polyamide. Trichoderma harzianum, Penicillium chrysogenum, Aspergillus ochraceus, and Acremonium strictum were isolated from Lentex-based composite materials. Mucor circinelloides, Trichoderma harzianum, and Penicillium auranthiogriseum were isolated from composite materials based on polyvinyl alcohol. Electron microscopy demonstrated changes in the structure of polymer surface (loosening and an increase in porosity) under the impact of fungi. The physicochemical properties of polymers, including their strength, also changed. The following substances were identified as primary products of the destruction of composite materials: stearic acid for polyurethane-based materials; imide of dithiocarbonic acid and 1-nonadecen in variants with ultrathene; and tetraaminopyrimidine and isocyanatodecan in variants with polyamide. N,N-dimethyldodecan amide, 2-methyloximundecanon and 2-nonacosane were identified for composites on the base of Lentex A4-1. Allyl methyl sulfide and imide of dithiocarbonic acid were found in variants with the samples of composites based on polyvinyl alcohol. The identified primary products of the destruction of composite materials belong to nontoxic compounds.

Fibrous and textile materials for composite applications

CERN Document Server

Fangueiro, Raul

2016-01-01

This book focuses on the fibers and textiles used in composite materials. It presents both existing technologies currently used in commercial applications and the latest advanced research and developments. It also discusses the different fiber forms and architectures, such as short fibers, unidirectional tows, directionally oriented structures or advanced 2D- and 3D-textile structures that are used in composite materials. In addition, it examines various synthetic, natural and metallic fibers that are used to reinforce polymeric, cementitious and metallic matrices, as well as fiber properties, special functionalities, manufacturing processes, and composite processing and properties. Two entire chapters are dedicated to advanced nanofiber and nanotube reinforced composite materials. The book goes on to highlight different surface treatments and finishes that are applied to improve fiber/matrix interfaces and other essential composite properties. Although a great deal of information about fibers and textile str...

Mechanical properties of materials used for temporary fixed dentures – in vitro study

Directory of Open Access Journals (Sweden)

Celej-Piszcz Elzbieta

2017-06-01

Full Text Available Objectives. The objective of the research was to define the mechanical properties of currently marketed temporary filling materials. Methods. Eight temporary filling materials: Boston, Dentalon, Protemp II, Revotek LC, Structure 2, Structure 3, UniFast LC, UniFast Trad were used to make 5 samples each of measurements 2 × 2 × 25 mm, in order to define the flexural strength, and 10 rings each of measurements 2 × 5 mm, in order to carry out the Vickers micro-hardness test. After preparation, the samples were stored in distilled water of temperature of 370°C, for 7 days. Subsequently, flexural strength and Vickers hardness testing was undertaken. Results. Composite temporary materials showed considerably better mechanical properties, both in flexural strength and in Vickers micro-hardness testing. Conclusions. the best mechanical properties, both in terms of flexural strength, as well as Vickers micro-hardness test can be observe among composite materials.

Analysis of the magnetic properties in hard-magnetic nanofibers composite

Science.gov (United States)

Murillo-Ortíz, R.; Mirabal-García, M.; Martínez-Huerta, J. M.; Cabal Velarde, J. G.; Castaneda-Robles, I. E.; Lobo-Guerrero, A.

2018-03-01

The magnetic properties of the strontium hexaferrite nanoparticles were studied as they were embedded at different concentrations in poly(vinyl alcohol) (PVA) nanofibers. These nanoparticles were prepared using the Pechini method and a low frequency sonication process obtaining a 3.4 nm average diameter. The composite consisting of hard magnetic nanoparticles homogeneously dispersed in a polymeric matrix was fabricated using a homemade electrospinning with 25 kV DC power supply. The obtained nanofibers had an average diameter of 110 nm, and nanoparticles were arranged and distributed within the nanofibers under the influence of a strong electric field. The configuration of the magnetic nanoparticles in the PVA nanofibers was such that the interparticle exchange interaction became negligible, while the magnetostatic interaction turned out predominant. The results reveal a considerable improvement in the energy product (BHmax) and in the squareness ratio (Mr/Ms) for nanoparticle concentrations between 15 and 30% per gram of PVA. The nanoparticles arrangement occurred at densities below the percolation concentration enhanced the hard-magnetic properties of the nanofibers, which indicates that the organization of the particles along the fibers induces anisotropy from the magnetostatic interaction among the magnetic nanoparticles. Finally, we close the discussion analyzing the observed effect below the percolation threshold, where the induced anisotropy caused the reduction of the full-width at half-maximum of the switching field distribution curves.

Enhancement in ballistic performance of composite hard armor through carbon nanotubes

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Jason Gibson

2013-12-01

Full Text Available The use of carbon nanotubes in composite hard armor is discussed in this study. The processing techniques to make various armor composite panels consisting of Kevlar®29 woven fabric in an epoxy matrix and the subsequent V50 test results for both 44 caliber soft-point rounds and 30 caliber FSP (fragment simulated projectile threats are presented. A 6.5% improvement in the V50 test results was found for a combination of 1.65 wt% loading of carbon nanotubes and 1.65 wt% loading of milled fibers. The failure mechanism of carbon nanotubes during the ballistic event is discussed through scanning electron microscope images of the panels after the failure. Raman Spectroscopy was also utilized to evaluate the residual strain in the Kevlar®29 fibers post shoot. The Raman Spectroscopy shows a Raman shift of 25 cm−1 for the Kevlar®29 fiber utilized in the composite panel that had an enhancement in the V50 performance by using milled fiber and multi-walled carbon nanotubes. Evaluating both scenarios where an improvement was made and other panels without any improvement allows for understanding of how loading levels and synergistic effects between carbon nanotubes and milled fibers can further enhance ballistic performance.

Development of Composite Materials Under Ecological Aspects as Recycling Concept For Borosilicate Glass Containing Iron Slags

International Nuclear Information System (INIS)

Khalil, T.K.; Bossert, J.; Aly, H.F.; Bossert, J.

1999-01-01

Composite concept in materials science can be conveniently applied in the waste treatment technology to construct specific t ailor made c omposite materials, in which at least one of the phases is built by the waste material. In this work the applicability of this concept for the fixation and recycling of slags wastes is done, whereby different mixtures of blast furnace slags are mixed with two different borosilicate glasses, which serve as matrix material. Thermal behaviour of the produced compacts were studied. Both melting and powder technology are applied for the fabrication of dense products. The microstructure of sintered samples is investigated by electron microscopy. The mechanical properties such as hardness and fracture toughness are determined by a Vickers technique. An improvement of the fracture toughness of more than 50% over the value for the original glass VG 98 is achieved by slag addition

Using Virtual Testing for Characterization of Composite Materials

Science.gov (United States)

Harrington, Joseph

Composite materials are finally providing uses hitherto reserved for metals in structural systems applications -- airframes and engine containment systems, wraps for repair and rehabilitation, and ballistic/blast mitigation systems. They have high strength-to-weight ratios, are durable and resistant to environmental effects, have high impact strength, and can be manufactured in a variety of shapes. Generalized constitutive models are being developed to accurately model composite systems so they can be used in implicit and explicit finite element analysis. These models require extensive characterization of the composite material as input. The particular constitutive model of interest for this research is a three-dimensional orthotropic elasto-plastic composite material model that requires a total of 12 experimental stress-strain curves, yield stresses, and Young's Modulus and Poisson's ratio in the material directions as input. Sometimes it is not possible to carry out reliable experimental tests needed to characterize the composite material. One solution is using virtual testing to fill the gaps in available experimental data. A Virtual Testing Software System (VTSS) has been developed to address the need for a less restrictive method to characterize a three-dimensional orthotropic composite material. The system takes in the material properties of the constituents and completes all 12 of the necessary characterization tests using finite element (FE) models. Verification and validation test cases demonstrate the capabilities of the VTSS.

Supercapacitors Based on Nickel Oxide/Carbon Materials Composites

OpenAIRE

Lota, Katarzyna; Sierczynska, Agnieszka; Lota, Grzegorz

2011-01-01

In the thesis, the properties of nickel oxide/active carbon composites as the electrode materials for supercapacitors are discussed. Composites with a different proportion of nickel oxide/carbon materials were prepared. A nickel oxide/carbon composite was prepared by chemically precipitating nickel hydroxide on an active carbon and heating the hydroxide at 300 ∘C in the air. Phase compositions of the products were characterized using X-ray diffractometry (XRD). The morphology of the composite...

Correlating particle hardness with powder compaction performance.

Science.gov (United States)

Cao, Xiaoping; Morganti, Mikayla; Hancock, Bruno C; Masterson, Victoria M

2010-10-01

Assessing particle mechanical properties of pharmaceutical materials quickly and with little material can be very important to early stages of pharmaceutical research. In this study, a wide range of pharmaceutical materials were studied using atomic force microscopy (AFM) nanoindentation. A significant amount of particle hardness and elastic modulus data were provided. Moreover, powder compact mechanical properties of these materials were investigated in order to build correlation between the particle hardness and powder compaction performance. It was found that the materials with very low or high particle hardness most likely exhibit poor compaction performance while the materials with medium particle hardness usually have good compaction behavior. Additionally, the results from this study enriched Hiestand's special case concept on particle hardness and powder compaction performance. This study suggests that the use of AFM nanoindentation can help to screen mechanical properties of pharmaceutical materials at early development stages of pharmaceutical research.

SEM and EBSD characterization of bi-layered functionally graded hard metal composites; REM- und EBSD-Charakterisierung von zweischichtigen, funktionell abgestuften Metallverbundwerkstoffen

Energy Technology Data Exchange (ETDEWEB)

Prat, Orlando; Sanhueza, Felipe [Univ. de Concepcion (Chile). Dept. de Ingenieria de Materiales; Suarez, Sebastian [Saarland Univ., Saarbruecken (Germany). Chair of Functional Materials; Garcia, Jose [AB Sandvik Coromant R and D, Stockholm (Sweden)

2016-11-15

WC-Co bi-layer functionally graded composites were produced by powder metallurgy techniques. The influence of WC particle size and the grain growth inhibitor on the formation of the functionally graded composite was investigated. SEM images show that all sintered samples present a graded microstructure after sintering, with two side regions of extra-coarse and coarse WC-Co and a clear, dense interface without defects or other phases. EBSD results showed a change of WC particle size depending on the processing and the addition of Mo{sub 2}C. Cobalt binder distribution corresponds to WC particle size. Hardness values correlate to WC particle size and binder content. It is shown that tailored hardness/toughness can be produced by adjusting the WC particle size and binder content on both sides of the bi-layer composite.

Multilayer Electroactive Polymer Composite Material

Science.gov (United States)

Harrison, Joycelyn S. (Inventor); Holloway, Nancy M. (Inventor); Park, Cheol (Inventor); Draughon, Gregory K. (Inventor); Ounaies, Zoubeida (Inventor)

2011-01-01

An electroactive material comprises multiple layers of electroactive composite with each layer having unique dielectric, electrical and mechanical properties that define an electromechanical operation thereof when affected by an external stimulus. For example, each layer can be (i) a 2-phase composite made from a polymer with polarizable moieties and an effective amount of carbon nanotubes incorporated in the polymer for a predetermined electromechanical operation, or (ii) a 3-phase composite having the elements of the 2-phase composite and further including a third component of micro-sized to nano-sized particles of an electroactive ceramic incorporated in the polymer matrix.

Mechanical properties of wood-based composite materials

Science.gov (United States)

Zhiyong Cai; Robert J. Ross

2010-01-01

The term composite is used to describe any wood material bonded together with adhesives. The current product mix ranges from fiberboard to laminated beams and components. In this chapter, wood-based composite materials are classified into the following categories: panel products (plywood, oriented strandboard (OSB), particleboard, fiberboard, medium-density fiberboard...

Cell-Based Fabrication of Organic/Inorganic Composite Gel Material

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Takayoshi Nakano

2011-01-01

Full Text Available Biomaterials containing components similar to the native biological tissue would have benefits as an implantable scaffold material. To obtain such biomimetic materials, cells may be great contributors because of their crucial roles in synthetic organics. In addition, the synthesized organics—especially those derived from osteogenic differentiated cells—become a place where mineral crystals nucleate and grow even in vitro. Therefore to fabricate an organic/inorganic composite material, which is similar to the biological osteoid tissue, bone marrow derived mesenchymal stem cells (BMSCs were cultured in a 3D fibrin gel in this study. BMSCs secreted bone-related proteins that enhanced the biomineralization within the gel when the cells were cultured with an osteogenic differentiation medium. The compositions of both synthesized matrices and precipitated minerals in the obtained materials altered depending on the cell culture period. The mineral obtained in the 3D gel showed low crystalline hydroxyapatite. The composite materials also showed excellent osteoconductivity with new bone formation when implanted in mice tibiae. Thus, we demonstrated the contributions of cells for fabricating implantable organic/inorganic composite gel materials and a method for controlling the material composition in the gel. This cell-based material fabrication method would be a novel method to fabricate organic/inorganic composite biomimetic materials for bone tissue engineering.

Zirconia-hydroxyapatite composite material with micro porous structure.

Science.gov (United States)

Matsumoto, Takuya Junior; An, Sang-Hyun; Ishimoto, Takuya; Nakano, Takayoshi; Matsumoto, Takuya; Imazato, Satoshi

2011-11-01

Titanium plates and apatite blocks are commonly used for restoring large osseous defects in dental and orthopedic surgery. However, several cases of allergies against titanium have been recently reported. Also, sintered apatite block does not possess sufficient mechanical strength. In this study, we attempted to fabricate a composite material that has mechanical properties similar to biocortical bone and high bioaffinity by compounding hydroxyapatite (HAp) with the base material zirconia (ZrO(2)), which possesses high mechanical properties and low toxicity toward living organisms. After mixing the raw material powders at several different ZrO(2)/HAp mixing ratios, the material was compressed in a metal mold (8 mm in diameter) at 5 MPa. Subsequently, it was sintered for 5 h at 1500°C to obtain the ZrO(2)/HAp composite. The mechanical property and biocompatibility of materials were investigated. Furthermore, osteoconductivity of materials was investigated by animal studies. A composite material with a minute porous structure was successfully created using ZrO(2)/HAp powders, having different particle sizes, as the starting material. The material also showed high protein adsorption and a favorable cellular affinity. When the mixing ratio was ZrO(2)/HAp=70/30, the strength was equal to cortical bone. Furthermore, in vivo experiments confirmed its high osteoconductivity. The composite material had strength similar to biocortical bones with high cell and tissue affinities by compounding ZrO(2) and HAp. The ZrO(2)/HAp composite material having micro porous structure would be a promising bone restorative material. Copyright © 2011 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Coating material composition

International Nuclear Information System (INIS)

Kimura, Tadashi; Ozeki, Takao; Kobayashi, Juichi; Nakamoto, Hideo; Maeda, Yutaka.

1969-01-01

A coating material composition is provided which can easily be cross-linked by irradiation with active energy, particularly electron beams and ultraviolet light, using a mixture of a prepolymer (a) with an addition reaction product (b). Such compositions have coating properties as good as thermosetting acrylic or amino alkyd resins. The prepolymer (a) is produced by primarily reacting at least 0.1 mol of saturated cyclocarboxylic acid anhydrides and/or alpha-, beta-ethylene unsaturated carboxylic acid anhydrides by addition reaction with one mol of hydroxyl radicals of a basic polymer having a molecular weight of 1,000 to 100,000, the basic polymer being obtained from 1%-40% of a hydroxyl radical containing vinyl monomer and at least 30% of (meth)acrylate monomer. One mol of the sum of hydroxyl radicals and carboxyl radicals of the primary reaction product undergoes a secondary addition reaction with at least 0.1 mol of an epoxy radical-containing vinyl monomer to form the prepolymer(a). The addition reaction product(b) is produced by reacting an epoxy radical-containing vinyl monomer with alpha-, beta-ethylene unsaturated carboxylic acids or their anhydrides. The coating material composition contains a majority of a mixture consisting of 10%-90% of (a) and 90%-10% of (b) above by weight. Four examples of the production of basic polymers, seven examples of the production of prepolymers, seven examples of the production of oligomers, and five examples of applications are given. (Iwakiri, K.)

Machining of Fibre Reinforced Plastic Composite Materials

Science.gov (United States)

2018-01-01

Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and machining conditions is therefore required, taking into account that the phenomena responsible for material removal in cutting of fibre reinforced plastic composite materials are fundamentally different from those of conventional metals and their alloys. To date, composite materials are increasingly used in several manufacturing sectors, such as the aerospace and automotive industry, and several research efforts have been spent to improve their machining processes. In the present review, the key issues that are concerning the machining of fibre reinforced plastic composite materials are discussed with reference to the main recent research works in the field, while considering both conventional and unconventional machining processes and reporting the more recent research achievements. For the different machining processes, the main results characterizing the recent research works and the trends for process developments are presented. PMID:29562635

Machining of Fibre Reinforced Plastic Composite Materials

Directory of Open Access Journals (Sweden)

Alessandra Caggiano

2018-03-01

Full Text Available Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and machining conditions is therefore required, taking into account that the phenomena responsible for material removal in cutting of fibre reinforced plastic composite materials are fundamentally different from those of conventional metals and their alloys. To date, composite materials are increasingly used in several manufacturing sectors, such as the aerospace and automotive industry, and several research efforts have been spent to improve their machining processes. In the present review, the key issues that are concerning the machining of fibre reinforced plastic composite materials are discussed with reference to the main recent research works in the field, while considering both conventional and unconventional machining processes and reporting the more recent research achievements. For the different machining processes, the main results characterizing the recent research works and the trends for process developments are presented.

The influence of milling-burnishing successive and simultaneous processes on the material hardness

Science.gov (United States)

Grigoraş, C. C.; Brabie, G.; Chirita, B.

2016-08-01

Recent developments in the field of bio-engineering allow the use of magnesium alloys as a substitute for medical implants. The issue with such alloys is the degradation rate witch has to be improved in order to provide the necessary support for the entire duration of the bone fraction healing. For improving the bone shielding heat treatment does not represent a solution, but chemical and/or mechanical do. One mechanical process that has excellent result is burnishing, but this process is difficult to be implemented on a milling machine. Therefore, it was necessary that a new tool and tool holder to be developed, that allow the simultaneous process to take place. A high-pressure hydraulic roller burnishing tool with a special tool holder was used on a CNC milling machine. The material used for this study is magnesium alloy AZ31B-F, and one of the main purposes was to improve the material hardness (HV). The milling-burnishing parameters that where varied are the speed and feed, burnishing pressure and depth, type of process (successive or simultaneous), machining direction and the material hardness after milling. The results were analyzed as percentage improvement between the milling and burnishing measured values.

Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials

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Dewan Muhammad Nuruzzaman

2016-12-01

Full Text Available In this study, aluminium-aluminium oxide (Al-Al2O3 metal matrix composites of different weight percentage reinforcements of aluminium oxide were processed at different sintering temperatures. In order to prepare these composite specimens, conventional powder metallurgy (PM method was used. Three types specimens of different compositions such as 95%Al+5%Al2O3, 90%Al+10%Al2O3 and 85%Al+15%Al2O3 were prepared under 20 Ton compaction load. Then, all the specimens were sintered in a furnace at two different temperatures 550oC and 580oC. In each sintering process, two different heating cycles were used. After the sintering process, it was observed that undistorted flat specimens were successfully prepared for all the compositions. The effects of sintering temperature and weight fraction of aluminium oxide particulates on the density, hardness and microstructure of Al-Al2O3 composites were observed. It was found that density and hardness of the composite specimens were significantly influenced by sintering temperature and percentage aluminium oxide reinforcement. Furthermore, optical microscopy revealed that almost uniform distribution of aluminium oxide reinforcement within the aluminium matrix was achieved.

Reinforced concrete treatment as composite material

International Nuclear Information System (INIS)

Oller, S.; Onate, E.; Miguel, J.

1995-01-01

This paper presents the general mixing theory applied to the numerical simulation of multiphase composite material behaviour as reinforced concrete materials. This theory is based on the mixture of that composite basic substances and allows to evaluate the inter-dependence behaviour between the different compounding constitutive models. If it would be necessary to consider the initial anisotropy of each compound it could be done by mean of the mapped isotropic plastic formulation. The approach is a generalization of the classic isotropic plasticity theory to be applied to either ortho tropic or anisotropic materials such as reinforced concrete. The existence of a stress and strain real anisotropic spaces, and the respective fictitious isotropic spaces are assumed, where a mapped fictitious problem is solved. Those spaces are relating by means of two fourth order transformation tensors. Both formulation are joined establishing a powerful work tool for the treatment of bulk-fiber composite materials. The induced anisotropy behaviour is take into account by each compounding constitutive formulation. (author). 24 refs., 3 figs

Flexible Composite-Material Pressure Vessel

Science.gov (United States)

Brown, Glen; Haggard, Roy; Harris, Paul A.

2003-01-01

A proposed lightweight pressure vessel would be made of a composite of high-tenacity continuous fibers and a flexible matrix material. The flexibility of this pressure vessel would render it (1) compactly stowable for transport and (2) more able to withstand impacts, relative to lightweight pressure vessels made of rigid composite materials. The vessel would be designed as a structural shell wherein the fibers would be predominantly bias-oriented, the orientations being optimized to make the fibers bear the tensile loads in the structure. Such efficient use of tension-bearing fibers would minimize or eliminate the need for stitching and fill (weft) fibers for strength. The vessel could be fabricated by techniques adapted from filament winding of prior composite-material vessels, perhaps in conjunction with the use of dry film adhesives. In addition to the high-bias main-body substructure described above, the vessel would include a low-bias end substructure to complete coverage and react peak loads. Axial elements would be overlaid to contain damage and to control fiber orientation around side openings. Fiber ring structures would be used as interfaces for connection to ancillary hardware.

Composites Materials and Manufacturing Technologies for Space Applications

Science.gov (United States)

Vickers, J. H.; Tate, L. C.; Gaddis, S. W.; Neal, R. E.

2016-01-01

Composite materials offer significant advantages in space applications. Weight reduction is imperative for deep space systems. However, the pathway to deployment of composites alternatives is problematic. Improvements in the materials and processes are needed, and extensive testing is required to validate the performance, qualify the materials and processes, and certify components. Addressing these challenges could lead to the confident adoption of composites in space applications and provide spin-off technical capabilities for the aerospace and other industries. To address the issues associated with composites applications in space systems, NASA sponsored a Technical Interchange Meeting (TIM) entitled, "Composites Materials and Manufacturing Technologies for Space Applications," the proceedings of which are summarized in this Conference Publication. The NASA Space Technology Mission Directorate and the Game Changing Program chartered the meeting. The meeting was hosted by the National Center for Advanced Manufacturing (NCAM)-a public/private partnership between NASA, the State of Louisiana, Louisiana State University, industry, and academia, in association with the American Composites Manufacturers Association. The Louisiana Center for Manufacturing Sciences served as the coordinator for the TIM.

The difference nanocomposite hardness level using LED photoactivation based on curing period variations

Directory of Open Access Journals (Sweden)

Hasiana Tatian

2011-03-01

Full Text Available Polimerizatian is the critical stage to determine the quality of composites resin, this involves isolated monomer carbon double bonds being converted to an extended network of single bonds. Physical and mechanical properties of composites are influenced by the level of conversion attained during polymerization. An adequate light intensity and light curing time are important to obtain the degree of polymerization. The objective of this study is to evaluate the difference of the hardness nanocomposites which activated by LED LCU based on the variation of curing times. This study is a true experimental research. The samples were made from nanocomposites material with cylinder form of 4 mm in depth, 6 mm in diameter. This samples divided into 3 groups of curing times. Group, I was cured for 20's curing time as a control due to manufactory recommended; Group II was cured for 30's, and Group III was cured for 40's and the hardness (Rebound hardness tester was determined using Rebound scale (RS and converted by Mohs scale (MS. There was a very significant level of hardness rate from each group using ANOVA test. The result of the study concludes that there were the differences on the nanocomposites hardness level cured under different curing times 20, 30 and 40 sec. The longer of curing times, the higher level of hardness.

Mechanical Characterization of Cotton Fiber/Polyester Composite Material

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Altaf Hussain Rajper

2014-04-01

Full Text Available Development of composite from natural fiber for lower structural application is growing for long-term sustainable perspective. Cotton fiber composite material has the added advantages of high specific strength, corrosion resistance, low cost and low weight compared to glass fiber on the expense of internal components of IC engines. The primary aim of the research study is to examine the effect of the cotton fiber on mechanical properties of lower structural applications when added with the polyester resin. In this paper composite material sample has been prepared by hand Lay-Up process. A mould is locally developed in the laboratory for test sample preparation. Initially samples of polyester resin with appropriate ratio of the hardener were developed and tested. At the second stage yarns of cotton fiber were mixed with the polyester resin and sample specimens were developed and tested. Relative effect of the cotton as reinforcing agent was examined and observed that developed composite specimen possess significant improvement in mechanical properties such as tensile strength was improved as 19.78 % and modulus of elasticity was increased up to 24.81%. Through this research it was also observed that developed composite material was of ductile nature and its density decreases up to 2.6%. Results from this study were compared with relevant available advanced composite materials and found improved mechanical properties of developed composite material

Development and characterization of composite materials for production of composite risers by filament winding

Energy Technology Data Exchange (ETDEWEB)

Sobrinho, L.L.; Bastian, F.L. [Federal University of Rio de Janeiro, RJ (Brazil). Dept. of Metallurgical and Materials Engineering], e-mail: ledjane@metalmat.ufrj.br; Calado, V.M.A. [Federal University of Rio de Janeiro, RJ (Brazil). Escola de Quimica

2008-07-01

Industry has been challenged to provide riser systems which are more cost effective and which can fill the technology gaps with respect to water depth, riser diameter and high temperatures left open by flexible, steel catenary risers (SCRs) and hybrid risers. Composite materials present advantages over conventional steel risers because composite materials are lighter, more fatigue and corrosion resistant, better thermal insulators and can be designed for improving the structural and mechanical response. Besides, composite materials present some attractive attributes for the offshore service, such as: high specific strength and stiffness. This paper focuses on the development and characterization of a polymer matrix (epoxy) and of material composite (epoxy/fiber glass), which will be used in a development for composites risers by the filament winding process (wet winding). (author)

Tough-coated hard powders for hardmetals of novel properties

International Nuclear Information System (INIS)

Toth, R.E.; Smid, I.; Kladler, G.; Korb, G.; Sherman, A.; Ettmayer, P.

2001-01-01

The properties and performance of conventional materials and composites are constrained by solubility limits, diffusion coefficients, and compatibility of physical and chemical constituent properties in their phase equilibria. To escape these limits, ingenious ways of combining strength, toughness, and wear resistance by way of various coatings and laminations have been devised. These coated tools are systematically discarded after only about 10 % of their wear tolerance has been used. Tough-coated hard powders (TCHP), patented by EnDurAloy (USA), are hard refractory particles CVD coated with nanolayers of WC and Co. Consolidation of TCHP creates an engineered homogeneous cellular structure whose interconnected tough WC-Co 'shells' each contain a wear-resistant core (e.g., TiN). In TCHP's, the coating is throughout the tool, not only on the surface, combining the strength, heat resistance, and toughness of cemented carbides with the chemical and abrasion wear resistance of harder materials. As wear progresses, new wear-resistant material continuously replaces the working surfaces and edges of the tool until its geometry reaches its maximum limits. TCHP tools are then reusable many times. Specific coating and consolidation processes, characterization of compacts, and test comparisons with conventional materials are discussed. (author)

Electrode material comprising graphene-composite materials in a graphite network

Science.gov (United States)

Kung, Harold H.; Lee, Jung K.

2017-08-08

A durable electrode material suitable for use in Li ion batteries is provided. The material is comprised of a continuous network of graphite regions integrated with, and in good electrical contact with a composite comprising graphene sheets and an electrically active material, such as silicon, wherein the electrically active material is dispersed between, and supported by, the graphene sheets.

Discussion on the Standardization of Shielding Materials — Sensitivity Analysis of Material Compositions

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Ogata Tomohiro

2017-01-01

Full Text Available The overview of standardization activities for shielding materials is described. We propose a basic approach for standardizing material composition used in radiation shielding design for nuclear and accelerator facilities. We have collected concrete composition data from actual concrete samples to organize a representative composition and its variance data. Then the sensitivity analysis of the composition variance has been performed through a simple 1-D dose calculation. Recent findings from the analysis are summarized.

A facile way to realize exchange coupling interaction in hard/soft magnetic composites

Energy Technology Data Exchange (ETDEWEB)

Li, Dongyun, E-mail: lidongyun@cjlu.edu.cn [College of Materials Science and Engineering, China Jiliang University, Hangzhou 310018 (China); Wang, Fan [College of Materials Science and Engineering, China Jiliang University, Hangzhou 310018 (China); Xia, Ailin, E-mail: alxia@126.com [Anhui Key Laboratory of Metal Materials and Processing, School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243032 (China); Zhang, Lijiao [School of Science, Hebei University of Science and Technology, Shijiazhuang 050018 (China); Li, Tingting; Jin, Chuangui; Liu, Xianguo [Anhui Key Laboratory of Metal Materials and Processing, School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243032 (China)

2016-11-01

SrFe{sub 12}O{sub 19}/CoFe{sub 2}O{sub 4} and SrFe{sub 12}O{sub 19}/Fe–B hard/soft magnetic composites were obtained by using powders synthesized via a hydrothermal and a molten salt method, respectively. The exchange coupling interaction was found to exist in the composites after a facile grinding according to the results of magnetic hysteresis loops and irreversible sloping recoil loops. It can be found that different grinding time affects their magnetic properties slightly. Our study proves that the conditions of realizing exchange coupling interaction may not be so stringent. - Highlights: • SrM/CFO and SrM/Fe–B with exchange coupling were obtained via a grinding way. • Different grinding time affects their magnetic properties slightly. • The conditions of realizing exchange coupling may not be so stringent.

Residual stress control and design of next-generation ultra-hard gear steels

Science.gov (United States)

Qian, Yana

In high power density transmission systems, Ni-Co secondary hardening steels have shown great potential for next-generation gear applications due to their excellent strength, toughness and superior fatigue performance. Study of residual stress generation and evolution in Ferrium C61 and C67 gear steels revealed that shot peening and laser peening processes effectively produce desired beneficial residual stress in the steels for enhanced fatigue performance. Surface residual stress levels of -1.4GPa and -1.5GPa were achieved in shot peened C61 and laser peened C67, respectively, without introducing large surface roughness or defects. Higher compressive residual stress is expected in C67 according to a demonstrated correlation between attainable residual stress and material hardness. Due to the lack of appropriate shot media, dual laser peening is proposed for future peening optimization in C67. A novel non-destructive synchrotron radiation technique was implemented and applied for the first time for residual stress distribution analysis in gear steels with large composition and property gradients. Observed substantial residual stress redistribution and material microstructure change during the rolling contact fatigue screening test with extremely high 5.4GPa load indicates the unsuitability of the test as a fatigue life predictor. To exploit benefits of higher case hardness and associated residual stress, a new material and process (CryoForm70) aiming at 70Rc surface hardness was designed utilizing the systems approach based on thermodynamics and secondary hardening mechanisms. The composition design was first validated by the excellent agreement between experimental and theoretical core martensite start temperature in the prototype. A novel cryogenic deformation process was concurrently designed to increase the case martensite volume fraction from 76% to 92% for enhanced strengthening efficiency and surface hardness. High temperature vacuum carburizing was

Development and characterization of woven kevlar reinforced epoxy matrix composite materials

International Nuclear Information System (INIS)

Imran, A.; Alam, S.; Irfan, S.; Iftikhar, F.; Raza, M.A.

2006-01-01

Composite materials are actually well established materials that have demonstrated their promising advantages among the light weight structural materials used for aerospace and advanced applications. A great effort is now being made to develop and characterize the Kevlar Epoxy Composite Materials by changing the % age composition of curing agent in epoxy matrix. In order to study the phenomenon; how the change in composition of curing agent effect the composite material and which optimum composition can give the optimum properties of the material, when Kevlar reinforced to Epoxy Matrix by Hand Lay-up process. It was ensured that factors which can .affect the experiment remained the same for each experiment. The composite produced were subjected to mechanical tests to analyze the performance, to optimize the material. (author)

Ceramic matrix composites -- Advanced high-temperature structural materials

International Nuclear Information System (INIS)

Lowden, R.A.; Ferber, M.K.; DiPietro, S.G.

1995-01-01

This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

The effect of Fe-rich intermetallics on the microstructure, hardness and tensile properties of Al–Mg2Si die-cast composite

International Nuclear Information System (INIS)

Emamy, M.; Emami, A.R.; Khorshidi, R.; Ghorbani, M.R.

2013-01-01

Highlights: ► Effect of Fe on the microstructure and mechanical properties of Al–Mg 2 Si composite. ► Fe changed the size of primary Mg 2 Si from 33 μm to 15 μm. ► Higher hardness, YS, UTS and Quality Index values obtained from Fe addition. ► Different morphologies of Fe-intermetallics were found with higher Fe contents. - Abstract: In present paper, an attempt was made to examine the effect of different concentrations of Fe (0.5, 1, 1.5, 2 and 3 wt.%) on the microstructure and tensile properties of an in situ Al–15wt.%Mg 2 Si metal matrix composite (MMC). The composite was made by casting process and characterized by optical microscope, scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy. The results depicted that the addition of 2 wt.% Fe to the MMC changes the morphology of primary Mg 2 Si from irregular to polyhedral shape and reduces its average particle size from 33 μm to 15 μm. The microstructural studies also showed that the addition of Fe leads to the formation of Fe-rich intermetallics with polyhedral, plate-like and star-like morphology. Hardness results demonstrated that Fe addition to Al–15%Mg 2 Si composite has a positive effect on the hardness improvement. Further investigations on tensile tests revealed optimum Fe (1 wt.%) level for improving tensile properties. In the point of fracture behavior of the composite, Fe-containing specimens showed a brittle mode of failure

Low-Cost Composite Materials and Structures for Aircraft Applications

Science.gov (United States)

Deo, Ravi B.; Starnes, James H., Jr.; Holzwarth, Richard C.

2003-01-01

A survey of current applications of composite materials and structures in military, transport and General Aviation aircraft is presented to assess the maturity of composites technology, and the payoffs realized. The results of the survey show that performance requirements and the potential to reduce life cycle costs for military aircraft and direct operating costs for transport aircraft are the main reasons for the selection of composite materials for current aircraft applications. Initial acquisition costs of composite airframe components are affected by high material costs and complex certification tests which appear to discourage the widespread use of composite materials for aircraft applications. Material suppliers have performed very well to date in developing resin matrix and fiber systems for improved mechanical, durability and damage tolerance performance. The next challenge for material suppliers is to reduce material costs and to develop materials that are suitable for simplified and inexpensive manufacturing processes. The focus of airframe manufacturers should be on the development of structural designs that reduce assembly costs by the use of large-scale integration of airframe components with unitized structures and manufacturing processes that minimize excessive manual labor.

Multifunctional Composite Materials, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — Polymeric composite materials that are currently utilized in aircraft structures are susceptible to significant damage from lightning strikes. Enhanced electrical...

Hybrid and hierarchical composite materials

CERN Document Server

Kim, Chang-Soo; Sano, Tomoko

2015-01-01

This book addresses a broad spectrum of areas in both hybrid materials and hierarchical composites, including recent development of processing technologies, structural designs, modern computer simulation techniques, and the relationships between the processing-structure-property-performance. Each topic is introduced at length with numerous  and detailed examples and over 150 illustrations.   In addition, the authors present a method of categorizing these materials, so that representative examples of all material classes are discussed.

Creep of fibrous composite materials

DEFF Research Database (Denmark)

Lilholt, Hans

1985-01-01

Models are presented for the creep behaviour of fibrous composite materials with aligned fibres. The models comprise both cases where the fibres remain rigid in a creeping matrix and cases where the fibres are creeping in a creeping matrix. The treatment allows for several contributions...... to the creep strength of composites. The advantage of combined analyses of several data sets is emphasized and illustrated for some experimental data. The analyses show that it is possible to derive creep equations for the (in situ) properties of the fibres. The experiments treated include model systems...... such as Ni + W-fibres, high temperature materials such as Ni + Ni3Al + Cr3C2-fibres, and medium temperature materials such as Al + SiC-fibres. For the first two systems reasonable consistency is found for the models and the experiments, while for the third system too many unquantified parameters exist...

Process for fabricating composite material having high thermal conductivity

Science.gov (United States)

Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

2001-01-01

A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

Demineralized dentin matrix composite collagen material for bone tissue regeneration.

Science.gov (United States)

Li, Jianan; Yang, Juan; Zhong, Xiaozhong; He, Fengrong; Wu, Xiongwen; Shen, Guanxin

2013-01-01

Demineralized dentin matrix (DDM) had been successfully used in clinics as bone repair biomaterial for many years. However, particle morphology of DDM limited it further applications. In this study, DDM and collagen were prepared to DDM composite collagen material. The surface morphology of the material was studied by scanning electron microscope (SEM). MC3T3-E1 cells responses in vitro and tissue responses in vivo by implantation of DDM composite collagen material in bone defect of rabbits were also investigated. SEM analysis showed that DDM composite collagen material evenly distributed and formed a porous scaffold. Cell culture and animal models results indicated that DDM composite collagen material was biocompatible and could support cell proliferation and differentiation. Histological evaluation showed that DDM composite collagen material exhibited good biocompatibility, biodegradability and osteoconductivity with host bone in vivo. The results suggested that DDM composite collagen material might have a significant clinical advantage and potential to be applied in bone and orthopedic surgery.

Standard Guide for Testing Polymer Matrix Composite Materials

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

1.1 This guide summarizes the application of ASTM standard test methods (and other supporting standards) to continuous-fiber reinforced polymer matrix composite materials. The most commonly used or most applicable ASTM standards are included, emphasizing use of standards of Committee D30 on Composite Materials. 1.2 This guide does not cover all possible standards that could apply to polymer matrix composites and restricts discussion to the documented scope. Commonly used but non-standard industry extensions of test method scopes, such as application of static test methods to fatigue testing, are not discussed. A more complete summary of general composite testing standards, including non-ASTM test methods, is included in the Composite Materials Handbook (MIL-HDBK-17). Additional specific recommendations for testing textile (fabric, braided) composites are contained in Guide D6856. 1.3 This guide does not specify a system of measurement; the systems specified within each of the referenced standards shall appl...

Standard Reference Development of nuclear material for Tensile and Hardness Test Properties

International Nuclear Information System (INIS)

Choo, Y. S.; Kim, D. S.; Yoo, B. O.; Ahn, S. B.; Baik, S. J.; Chun, Y. B.; Kim, K. H.; Hong, K. P.; Ryu, W. S.

2007-12-01

Standard reference is a official approved data such a coefficient of physics, approved material properties, and etc., which should be analyzed and evaluated by scientific method to acquire official approval for accuracy and credibility of measured data and information. So it could be used broadly and continuously by various fields of nation and society. It is classified to effective standard reference, verified standard reference, and certified standard reference. There are sixteen fields in designated standard references such a physical chemistry field, material field, metal field, and the others. The standard reference of neutron irradiated nuclear structural material is classified to metal field. This report summarized the whole processes about data collection, data production, data evaluation and the suggestion of details evaluation technical standard for tensile and hardness properties, which were achieved by carry out the project 'nuclear material standard reference development' as a result

Standard Reference Development of nuclear material for Tensile and Hardness Test Properties

Energy Technology Data Exchange (ETDEWEB)

Choo, Y. S.; Kim, D. S.; Yoo, B. O.; Ahn, S. B.; Baik, S. J.; Chun, Y. B.; Kim, K. H.; Hong, K. P.; Ryu, W. S

2007-12-15

Standard reference is a official approved data such a coefficient of physics, approved material properties, and etc., which should be analyzed and evaluated by scientific method to acquire official approval for accuracy and credibility of measured data and information. So it could be used broadly and continuously by various fields of nation and society. It is classified to effective standard reference, verified standard reference, and certified standard reference. There are sixteen fields in designated standard references such a physical chemistry field, material field, metal field, and the others. The standard reference of neutron irradiated nuclear structural material is classified to metal field. This report summarized the whole processes about data collection, data production, data evaluation and the suggestion of details evaluation technical standard for tensile and hardness properties, which were achieved by carry out the project 'nuclear material standard reference development' as a result.

Method of tissue repair using a composite material

Energy Technology Data Exchange (ETDEWEB)

Hutchens, Stacy A.; Woodward, Jonathan; Evans, Barbara R.; O' Neill, Hugh M.

2016-03-01

A composite biocompatible hydrogel material includes a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa. A calcium comprising salt is disposed in at least some of the pores. The porous polymer matrix can comprise cellulose, including bacterial cellulose. The composite can be used as a bone graft material. A method of tissue repair within the body of animals includes the steps of providing a composite biocompatible hydrogel material including a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa, and inserting the hydrogel material into cartilage or bone tissue of an animal, wherein the hydrogel material supports cell colonization in vitro for autologous cell seeding.

Method of tissue repair using a composite material

Science.gov (United States)

Hutchens, Stacy A; Woodward, Jonathan; Evans, Barbara R; O'Neill, Hugh M

2014-03-18

A composite biocompatible hydrogel material includes a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa. A calcium comprising salt is disposed in at least some of the pores. The porous polymer matrix can comprise cellulose, including bacterial cellulose. The composite can be used as a bone graft material. A method of tissue repair within the body of animals includes the steps of providing a composite biocompatible hydrogel material including a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa, and inserting the hydrogel material into cartilage or bone tissue of an animal, wherein the hydrogel material supports cell colonization in vitro for autologous cell seeding.

Polyurethane elastomer as a matrix material for short carbon fiber reinforced thermoplastic composites

Directory of Open Access Journals (Sweden)

Ümit Tayfun

2017-09-01

Full Text Available Short carbon fibers (CF with different surface sized (epoxy (EP and polyurethane (PU were used as reinforcing agent in thermoplastic polyurethane (TPU based composites. Composites containing 5, 10, 15, and 20 weight % sized and desized CFs were prepared by using melt-mixing method. The surface characteristics of CFs were examined by energy dispersive X-ray spectroscopy (EDX and Fourier transform infrared spectroscopy (FTIR. Tensile testing, shore hardness test, dynamic mechanical analysis (DMA and melt flow index (MFI test were performed for determining final composite properties. The dispersion of CFs in TPU matrix was examined by scanning electron microscopy (SEM. Tensile strength, Youngs’ modulus and Shore hardness of TPU were enhanced by the addition of sized CFs. About two-fold improvement for tensile strength and ten-fold improvement for Youngs’ modulus were observed with the incorporation of 20 wt% EP-CF and PU-CF in TPU. The storage modulus of PU-CF containing composites was higher than those of TPU and other composites. No remarkable change was observed in MFI value of TPU after CF loadings. Processing conditions in this work was suitable for composite production. Sized CFs exhibited better dispersion with regard to desized CF due to the stronger adhesion of TPU matrix to fiber surface.

Biomedical composites materials, manufacturing and engineering

CERN Document Server

Davim, J Paulo

2013-01-01

Composite materials are engineered materials, made from two or more constituents with significantly different physical or chemical properties which remain separate on a macroscopic level within the finished structure. Due to their special mechanical and physical properties they have the potential to replace conventional materials in various fields such as the biomedical industry.

Mathematical model predicts the elastic behavior of composite materials

Directory of Open Access Journals (Sweden)

Zoroastro de Miranda Boari

2005-03-01

Full Text Available Several studies have found that the non-uniform distribution of reinforcing elements in a composite material can markedly influence its characteristics of elastic and plastic deformation and that a composite's overall response is influenced by the physical and geometrical properties of its reinforcing phases. The finite element method, Eshelby's method and dislocation mechanisms are usually employed in formulating a composite's constitutive response. This paper discusses a composite material containing SiC particles in an aluminum matrix. The purpose of this study was to find the correlation between a composite material's particle distribution and its resistance, and to come up with a mathematical model to predict the material's elastic behavior. The proposed formulation was applied to establish the thermal stress field in the aluminum-SiC composite resulting from its fabrication process, whereby the mixture is prepared at 600 °C and the composite material is used at room temperature. The analytical results, which are presented as stress probabilities, were obtained from the mathematical model proposed herein. These results were compared with the numerical ones obtained by the FEM method. A comparison of the results of the two methods, analytical and numerical, reveals very similar average thermal stress values. It is also shown that Maxwell-Boltzmann's distribution law can be applied to identify the correlation between the material's particle distribution and its resistance, using Eshelby's thermal stresses.

Thermo-stimulated current and dielectric loss in composite materials

International Nuclear Information System (INIS)

Nishijima, S.; Hagihara, T.; Okada, T.

1986-01-01

Thermo-stimulated current and dielectric loss measurements have been performed on five kinds of commercially available composite materials in order to study the electric properties of composite materials at low temperatures. Thermo-stimulated current measurements have been made on the composite materials in which the matrix quality was changed intentionally. The changes in the matrices were introduced by gamma irradiation or different curing conditions. Thermo-stimulated current and dielectric loss measurements revealed the number and the molecular weight of dipolar molecules. The different features of thermo-stimulated current and dielectric losses were determined for different composite materials. The gamma irradiation and the curing conditions especially affect the thermo-stimulated current features. The changes in macroscopic mechanical properties reflect those of thermo-stimulated current. It was found that the change in quality and/or degradation of the composite materials could be detected by means of thermo-stimulated current and/or dielectric loss measurements

Standard hardness conversion tables for metals relationship among brinell hardness, vickers hardness, rockwell hardness, superficial hardness, knoop hardness, and scleroscope hardness

CERN Document Server

American Society for Testing and Materials. Philadelphia

2007-01-01

1.1 Conversion Table 1 presents data in the Rockwell C hardness range on the relationship among Brinell hardness, Vickers hardness, Rockwell hardness, Rockwell superficial hardness, Knoop hardness, and Scleroscope hardness of non-austenitic steels including carbon, alloy, and tool steels in the as-forged, annealed, normalized, and quenched and tempered conditions provided that they are homogeneous. 1.2 Conversion Table 2 presents data in the Rockwell B hardness range on the relationship among Brinell hardness, Vickers hardness, Rockwell hardness, Rockwell superficial hardness, Knoop hardness, and Scleroscope hardness of non-austenitic steels including carbon, alloy, and tool steels in the as-forged, annealed, normalized, and quenched and tempered conditions provided that they are homogeneous. 1.3 Conversion Table 3 presents data on the relationship among Brinell hardness, Vickers hardness, Rockwell hardness, Rockwell superficial hardness, and Knoop hardness of nickel and high-nickel alloys (nickel content o...

Advanced organic composite materials for aircraft structures: Future program

Science.gov (United States)

1987-01-01

Revolutionary advances in structural materials have been responsible for revolutionary changes in all fields of engineering. These advances have had and are still having a significant impact on aircraft design and performance. Composites are engineered materials. Their properties are tailored through the use of a mix or blend of different constituents to maximize selected properties of strength and/or stiffness at reduced weights. More than 20 years have passed since the potentials of filamentary composite materials were identified. During the 1970s much lower cost carbon filaments became a reality and gradually designers turned from boron to carbon composites. Despite progress in this field, filamentary composites still have significant unfulfilled potential for increasing aircraft productivity; the rendering of advanced organic composite materials into production aircraft structures was disappointingly slow. Why this is and research and technology development actions that will assist in accelerating the application of advanced organic composites to production aircraft is discussed.

Prediction of hardness in pieces of quenched and tempered steel

International Nuclear Information System (INIS)

Yanzon, Rodolfo Carlos; Rodriguez, Augusto; Sanchez, Arlington Ricardo

2006-01-01

This presentation describes the first stage of a work plan to obtain a simple software, for predicting properties at certain points of a quenched and tempered piece. In this first stage, this prediction is limited to cylindrical pieces made with steels whose chemical composition is within a certain range. The methodology basically consists of obtaining , from experimental data, a mathematical tool able to predict the hardness value, for Jominy test piece ends made with this type of steel. This meant beginning with the analysis of the usual forms of theoretical calculation of Jominy curves of quenched samples, which resulted in a proposal to modify the Just equation. Two different mathematical methods were then developed, that could predict hardness values in tempered Jominy test pieces. One, based on the determination of polynomic equations, that reproduces the loss of hardness at points along the test piece, base on the quenching value and as a function of the tempering temperature. The other one, which uses the lineal multidimensional interpolation method, because of its ease of application, has been selected as the mathematical tool to use in the software under development. At this stage of the work, the relationship between the points on the piece and those on the Jominy test pieces is carried out by the Lamont method and the representative variable of the temperature/time combination for the tempering process itself, is obtained with software based on the Hollomon and Jaffe expression. Data is needed to define: a) chemical composition and grain size of the steel used, b) diameter of the piece, c) 'H G ' severity of the quenching medium d) temperature and time of the tempering. The work's second stage continued with the addition of hardness values measured in Jominy test pieces made with other steels. The chemical composition and grain size data of each steel introduced are converted by the software into one more variable, using the concept of ideal critical

Antibacterial Properties of Calcium Fluoride-Based Composite Materials: In Vitro Study

Science.gov (United States)

Zarzycka, Beata; Grzegorczyk, Janina; Sokołowski, Krzysztof; Półtorak, Konrad; Sokołowski, Jerzy

2016-01-01

The aim of the study was to evaluate antibacterial activity of composite materials modified with calcium fluoride against cariogenic bacteria S. mutans and L. acidophilus. One commercially available conventional light-curing composite material containing fluoride ions (F2) and two commercially available flowable light-curing composite materials (Flow Art and X-Flow) modified with 1.5, 2.5, and 5.0 wt% anhydrous calcium fluoride addition were used in the study. Composite material samples were incubated in 0.95% NaCl at 35°C for 3 days; then dilution series of S. mutans and L. acidophilus strains were made from the eluates. Bacteria dilutions were cultivated on media afterwards. Colony-forming unit per 1 mL of solution (CFU/mL) was calculated. Composite materials modified with calcium fluoride highly reduced (p composite materials containing fluoride compounds. The greatest reduction in bacteria growth was observed for composite materials modified with 1.5% wt. CaF2. All three tested composite materials showed statistically greater antibacterial activity against L. acidophilus than against S. mutans. PMID:28053976

The Effect of Bulk Depth and Irradiation Time on the Surface Hardness and Degree of Cure of Bulk-Fill Composites

Directory of Open Access Journals (Sweden)

Farahat F

2016-09-01

Full Text Available Statement of Problem: For many years, application of the composite restoration with a thickness less than 2 mm for achieving the minimum polymerization contraction and stress has been accepted as a principle. But through the recent development in dental material a group of resin based composites (RBCs called Bulk Fill is introduced whose producers claim the possibility of achieving a good restoration in bulks with depths of 4 or even 5 mm. Objectives: To evaluate the effect of irradiation times and bulk depths on the degree of cure (DC of a bulk fill composite and compare it with the universal type. Materials and Methods: This study was conducted on two groups of dental RBCs including Tetric N Ceram Bulk Fill and Tetric N Ceram Universal. The composite samples were prepared in Teflon moulds with a diameter of 5 mm and height of 2, 4 and 6 mm. Then, half of the samples in each depth were cured from the upper side of the mould for 20s by LED light curing unit. The irradiation time for other specimens was 40s. After 24 hours of storage in distilled water, the microhardness of the top and bottom of the samples was measured using a Future Tech (Japan- Model FM 700 Vickers hardness testing machine. Data were analyzed statistically using the one and multi way ANOVAand Tukey’s test (p = 0.050. Results: The DC of Tetric N Ceram Bulk Fill in defined irradiation time and bulk depth was significantly more than the universal type (p < 0.001. Also, the DC of both composites studied was significantly (p < 0.001 reduced by increasing the bulk depths. Increasing the curing time from 20 to 40 seconds had a marginally significant effect (p ≤ 0.040 on the DC of both bulk fill and universal studied RBC samples. Conclusions: The DC of the investigated bulk fill composite was better than the universal type in all the irradiation times and bulk depths. The studied universal and bulk fill RBCs had an appropriate DC at the 2 and 4 mm bulk depths respectively and

Boron carbide-carbon composites and composites for cryogenic applications

International Nuclear Information System (INIS)

Sheinberg, H.

1979-01-01

Because of its neutronic properties, high hardness, and high melting temperature, boron carbide (B 4 C) is widely used at the Los Alamos Scientific Laboratory. However because of its hardness and mode of manufacture, it is expensive to machine finish to tight dimensional specifictions. For some neutronic applications, a density considerably below the theoretical 2.52 Mg/m 3 was acceptable, and this relaxation in density specification permitted addition of carbon as a second phase to reduce machining costs. We conducted an experimental program to prepare 50.8-mm-diam by 34.8-mm-thick cylinders of B 4 C and B 4 C-C composites with concentrations of carbon varying from 5.5 to 30 volume percent. Additionally we used three forms of carbon, natural flake graphite, synthetic graphite flour, and a fine furnace black as the source of the second phase. We determined the sound velocity, compressive strength, coefficient of thermal expansion, electrical resistivity, and microstructure as functions of composition. Additionally, an enriched boron ( 10 B)-carbon composite was studied as an alternate material

The stress analysis method for three-dimensional composite materials

Science.gov (United States)

Nagai, Kanehiro; Yokoyama, Atsushi; Maekawa, Zen'ichiro; Hamada, Hiroyuki

1994-05-01

This study proposes a stress analysis method for three-dimensionally fiber reinforced composite materials. In this method, the rule-of mixture for composites is successfully applied to 3-D space in which material properties would change 3-dimensionally. The fundamental formulas for Young's modulus, shear modulus, and Poisson's ratio are derived. Also, we discuss a strength estimation and an optimum material design technique for 3-D composite materials. The analysis is executed for a triaxial orthogonally woven fabric, and their results are compared to the experimental data in order to verify the accuracy of this method. The present methodology can be easily understood with basic material mechanics and elementary mathematics, so it enables us to write a computer program of this theory without difficulty. Furthermore, this method can be applied to various types of 3-D composites because of its general-purpose characteristics.

The effect of CNT content and sintering temperature on some properties of CNT-reinforced MgAl composites

Directory of Open Access Journals (Sweden)

Islak Serkan

2017-01-01

Full Text Available Magnesium and its alloys are considered as an important material for modern light structures at the present time and therefore they have a wide area of usage especially in electronics, aircraft, and automotive industries. Its popularity increases further as a result of its production as a composite material. In this study, carbon nanotube (CNT reinforced MgAl matrix composite materials were produced by using the hot pressing method. While 0.25 wt%, 0.50 wt%, 0.75 wt%, and 1.00 wt% CNT were added, 450°C, 500°C, and 550°C was selected as sintering temperatures. The effect of sintering temperature and amount of CNT on some properties of the composites was examined. Microstructure and phase composition of the materials were examined by using optical microscopy (OM, scanning electron microscope (SEM, X-ray diffraction (XRD, and energy-dispersive X-ray spectroscopy (EDS. The hardness of the composites was measured in Brinell. Relative densities of the materials were determined in accordance with Archimedes’ principle. A dense and slightly porous structure was obtained based on both SEM images and density measurements. XRD analyses showed that there were Mg, Mg17Al12, and MgO phases in the composites. The reason for the absence of Al in graphics was that Al formed the solid solution by being dissolved in Mg. Also, the C peak could not be determined for CNT. The hardness of the composites increased with the increasing sintering temperature and CNT addition. The highest hardness value was measured as 88.45 HB10 with the addition of 1.00 wt% CNT at 550°C. Free distribution of CNT in the matrix caused this hardness increase.

Evaluation of Composite Materials for Use on Launch Complexes

Science.gov (United States)

Finchum, A.; Welch, Peter J.

1989-01-01

Commercially available composite structural shapes were evaluated for use. These composites, fiberglass-reinforced polyester and vinylester resin materials are being used extensively in the fabrication and construction of low maintenance, corrosion resistant structures. The evaluation found that in many applications these composite materials can be successfully used at the space center. These composite materials should not be used where they will be exposed to the hot exhaust plume/cloud of the launch vehicle during the liftoff, and caution should be taken in their use in areas where electrostatic discharge and hypergolic propellant compatibility are primary concerns.

Hard template synthesis of metal nanowires

Science.gov (United States)

Kawamura, Go; Muto, Hiroyuki; Matsuda, Atsunori

2014-11-01

Metal nanowires (NWs) have attracted much attention because of their high electron conductivity, optical transmittance and tunable magnetic properties. Metal NWs have been synthesized using soft templates such as surface stabilizing molecules and polymers, and hard templates such as anodic aluminum oxide, mesoporous oxide, carbon nanotubes. NWs prepared from hard templates are composites of metals and the oxide/carbon matrix. Thus, selecting appropriate elements can simplify the production of composite devices. The resulting NWs are immobilized and spatially arranged, as dictated by the ordered porous structure of the template. This avoids the NWs from aggregating, which is common for NWs prepared with soft templates in solution. Herein, the hard template synthesis of metal NWs is reviewed, and the resulting structures, properties and potential applications are discussed.

Supercapacitors Based on Nickel Oxide/Carbon Materials Composites

Directory of Open Access Journals (Sweden)

Katarzyna Lota

2011-01-01

Full Text Available In the thesis, the properties of nickel oxide/active carbon composites as the electrode materials for supercapacitors are discussed. Composites with a different proportion of nickel oxide/carbon materials were prepared. A nickel oxide/carbon composite was prepared by chemically precipitating nickel hydroxide on an active carbon and heating the hydroxide at 300 ∘C in the air. Phase compositions of the products were characterized using X-ray diffractometry (XRD. The morphology of the composites was observed by SEM. The electrochemical performances of composite electrodes used in electrochemical capacitors were studied in addition to the properties of electrode consisting of separate active carbon and nickel oxide only. The electrochemical measurements were carried out using cyclic voltammetry, galvanostatic charge/discharge, and impedance spectroscopy. The composites were tested in 6 M KOH aqueous electrolyte using two- and three-electrode Swagelok systems. The results showed that adding only a few percent of nickel oxide to active carbon provided the highest value of capacity. It is the confirmation of the fact that such an amount of nickel oxide is optimal to take advantage of both components of the composite, which additionally can be a good solution as a negative electrode in asymmetric configuration of electrode materials in an electrochemical capacitor.

Mechanical properties of dense to porous alumina/lanthanum hexaaluminate composite ceramics

International Nuclear Information System (INIS)

Negahdari, Zahra; Willert-Porada, Monika; Pfeiffer, Carolin

2010-01-01

For development of new composite materials based on lanthanum hexaaluminate and alumina ceramics, a better understanding of the microstructure-properties relationship is essential. In this paper, attention was focused on the evaluation of mechanical properties of lanthanum hexaaluminate/alumina particulate composite. It was found out that the lanthanum hexaaluminate content plays a critical role in determination of the microstructure and mechanical properties of the composite ceramics. In situ formation of plate-like lanthanum hexaaluminate in the ceramic matrix was accompanied with formation of pores so that the microstructure shifted from dense to porous. Increasing the lanthanum hexaaluminate content up to a certain value enhanced the fracture toughness, increased the hardness, and increased the elastic modulus of the composite materials. Further increase in the lanthanum hexaaluminate content degraded the hardness as well as the elastic modulus of composite ceramics. The influence of lanthanum hexaaluminate on mechanical properties was described by means of microstructure, porosity, and intrinsic characteristics of lanthanum hexaaluminate.

New-Generation Aluminum Composite with Bottom Ash Industrial Waste

Science.gov (United States)

Mandal, A. K.; Sinha, O. P.

2018-02-01

Industrial waste bottom ash (BA) from a pulverized coal combustion boiler containing hard wear-resistant particles was utilized in this study to form an aluminum composite through a liquid metallurgy route. Composites comprising 5 wt.% and 10 wt.% bottom ash were characterized for their physiochemical, microstructural, mechanical, as well as tribological properties, along with pure aluminum. Scanning electron microscopy (SEM) microstructure revealed uniform distribution of BA particles throughout the matrix of the composite, whereas x-ray diffraction (XRD) analysis confirmed presence of aluminosilicate phase. Addition of 10 wt.% BA improved the Brinell hardness number (BHN) from 13 to 19 and ultimate tensile strength (UTS) from 71 MPa to 87 MPa, whereas ductility was adversely reduced after 5% BA addition. Incorporation of BA particles resulted in reduced dry sliding wear rates examined up to 80 N load compared with aluminum. Hence, such composites having lower cost could be applied as significantly hard, wear-resistant materials in applications in the automotive industry.

New-Generation Aluminum Composite with Bottom Ash Industrial Waste

Science.gov (United States)

Mandal, A. K.; Sinha, O. P.

2018-06-01

Industrial waste bottom ash (BA) from a pulverized coal combustion boiler containing hard wear-resistant particles was utilized in this study to form an aluminum composite through a liquid metallurgy route. Composites comprising 5 wt.% and 10 wt.% bottom ash were characterized for their physiochemical, microstructural, mechanical, as well as tribological properties, along with pure aluminum. Scanning electron microscopy (SEM) microstructure revealed uniform distribution of BA particles throughout the matrix of the composite, whereas x-ray diffraction (XRD) analysis confirmed presence of aluminosilicate phase. Addition of 10 wt.% BA improved the Brinell hardness number (BHN) from 13 to 19 and ultimate tensile strength (UTS) from 71 MPa to 87 MPa, whereas ductility was adversely reduced after 5% BA addition. Incorporation of BA particles resulted in reduced dry sliding wear rates examined up to 80 N load compared with aluminum. Hence, such composites having lower cost could be applied as significantly hard, wear-resistant materials in applications in the automotive industry.

Magneto-electro-responsive material based on magnetite nanoparticles/polyurethane composites

International Nuclear Information System (INIS)

Petcharoen, Karat; Sirivat, Anuvat

2016-01-01

Multi-functional materials in actuator applications have been developed toward reversibility and sensitivity under various actuating fields. In this work, magneto-electro-responsive materials consisting of a polyurethane (PU) matrix and its composites embedded with magnetite nanoparticles (MNP) as a dispersed phase were fabricated to tailor the electromechanical properties and bending performance under electric, magnetic, and electromagnetic fields. Due to the superior characteristics of MNP over other magnetic materials, the composites fabricated with electronic polarization were highly responsive under electric field. The highest storage modulus sensitivity belonged to the 1.0% v/v MNP/PU composite which possessed the value of 3.46 at the electric field 2 kV mm"−"1. Moreover, all of the PU composites behaved as an electrostrictive material in which the stress depended quadratically on the electric field. It was demonstrated that the PU composites also possessed very good recoverability, fast response (< 15 s) and large bending angle relative to that of pristine PU under applied electric field. Interestingly, the steady state storage modulus response was attained within the first electrical actuation cycle and the PU composite was a fully reversible material. In addition, it was shown that superparamagnetism was a common characteristic of all fabricated composites under magnetic field. The 3.0%v/v MNP/PU composite provided the largest bending distance up to 23.60 mm, and 14.10 mm under the magnetic field of 5000 G, and the electromagnetic field of 320 G, respectively. In summary, the MNP/PU composite material is a potential candidate to be used as a smart material under the influences of electric and/or magnetic fields over other existing dielectric materials. - Highlights: • MNP/PU composites exhibit a superparamagnetic behavior. • MNP/PU composites show full reversibility under electric field. • 1.0% v/v MNP/PU composite provides the highest sensitivity

Magneto-electro-responsive material based on magnetite nanoparticles/polyurethane composites

Energy Technology Data Exchange (ETDEWEB)

Petcharoen, Karat; Sirivat, Anuvat, E-mail: anuvat.s@chula.ac.th

2016-04-01

Multi-functional materials in actuator applications have been developed toward reversibility and sensitivity under various actuating fields. In this work, magneto-electro-responsive materials consisting of a polyurethane (PU) matrix and its composites embedded with magnetite nanoparticles (MNP) as a dispersed phase were fabricated to tailor the electromechanical properties and bending performance under electric, magnetic, and electromagnetic fields. Due to the superior characteristics of MNP over other magnetic materials, the composites fabricated with electronic polarization were highly responsive under electric field. The highest storage modulus sensitivity belonged to the 1.0% v/v MNP/PU composite which possessed the value of 3.46 at the electric field 2 kV mm{sup −1}. Moreover, all of the PU composites behaved as an electrostrictive material in which the stress depended quadratically on the electric field. It was demonstrated that the PU composites also possessed very good recoverability, fast response (< 15 s) and large bending angle relative to that of pristine PU under applied electric field. Interestingly, the steady state storage modulus response was attained within the first electrical actuation cycle and the PU composite was a fully reversible material. In addition, it was shown that superparamagnetism was a common characteristic of all fabricated composites under magnetic field. The 3.0%v/v MNP/PU composite provided the largest bending distance up to 23.60 mm, and 14.10 mm under the magnetic field of 5000 G, and the electromagnetic field of 320 G, respectively. In summary, the MNP/PU composite material is a potential candidate to be used as a smart material under the influences of electric and/or magnetic fields over other existing dielectric materials. - Highlights: • MNP/PU composites exhibit a superparamagnetic behavior. • MNP/PU composites show full reversibility under electric field. • 1.0% v/v MNP/PU composite provides the highest

Room temperature Young's modulus, shear modulus, Poisson's ratio and hardness of PbTe-PbS thermoelectric materials

Energy Technology Data Exchange (ETDEWEB)

Ni, Jennifer E [Chemical Engineering and Materials Science Department, Michigan State University, East Lansing, MI 48824 (United States); Case, Eldon D., E-mail: casee@egr.msu.edu [Chemical Engineering and Materials Science Department, Michigan State University, East Lansing, MI 48824 (United States); Khabir, Kristen N; Stewart, Ryan C [Chemical Engineering and Materials Science Department, Michigan State University, East Lansing, MI 48824 (United States); Wu, Chun-I; Hogan, Timothy P [Electrical and Computer Engineering Department, Michigan State University, East Lansing, MI 48824 (United States); Timm, Edward J [Mechanical Engineering Department, Michigan State University, East Lansing, MI 48824 (United States); Girard, Steven N; Kanatzidis, Mercouri G [Department of Chemistry, Northwestern University, Evanston, IL (United States)

2010-06-15

Two-phase PbTe-PbS materials, in which PbS is a nanostructured phase, are promising thermoelectric materials for the direct conversion of heat energy into electricity. In this study, a Vickers indentation mean hardness of 1.18 {+-} 0.09 GPa was measured for hot pressed specimens Pb{sub 0.95}Sn{sub 0.05}Te-PbS 8% while the mean hardness of cast specimens was 0.68 {+-} 0.07 GPa. The mean fracture toughness of the not pressed specimens was estimated as 0.35 {+-} 0.04 MPa m{sup 1/2} via Vickers indentation. Resonant Ultrasound Spectroscopy (RUS) measurements on hot pressed specimens gave mean values of Young's modulus, shear modulus and Poisson's ratio of 53.1 GPa, 21.4 GPa and 0.245, respectively while for the cast specimens the Young's and shear moduli were about 10% lower than for the hot pressed, with a mean value of Poisson's ratio of 0.245. The differences between the hardness and elastic moduli values for the cast and hot pressed specimens are discussed.

Composite materials for protection against electromagnetic microwave radiation

International Nuclear Information System (INIS)

Senyk, IV; Barsukov, VZ; Savchenko, BM; Shevchenko, KL; Plavan, VP; Shpak, Yu V; Kruykova, OA

2016-01-01

A fairly wide range of carbon-polymer composite materials was synthesized and studied in terms of their potential to protect people and electronic equipment from exposure to electromagnetic radiation (EMR). The materials studied included three main groups: (1) PVC polymer composites filled with various carbon-containing fillers (colloidal graphite, thermally expanded graphite, acetylene black, graphitized carbon black, carbon nanotubes, graphene) at concentrations ranging from 5 to 20%; (2) carbon cloth - commercial and modified with nanometal additives (e.g., nanoparticles of Cu, TiN, etc.); (3) highly-filled polymer-carbon composites in the form of paint. The transmission rate a of electromagnetic radiation was investigated for such materials in the frequency range of 10 GHz as well as their electrical conductivity. The results showed that the shielding ability of the materials of group (2) is significantly higher than that of the materials of group (1), which is probably due to the presence of strong internal skeleton of conductivity. Nevertheless, some highly-filled mixed polymer-carbon composites in the form of paint demonstrate even more shielding ability than carbon cloth and could be used for the defense against EMR. (paper)

Choosing the optimal Pareto composition of the charge material for the manufacture of composite blanks

Science.gov (United States)

Zalazinsky, A. G.; Kryuchkov, D. I.; Nesterenko, A. V.; Titov, V. G.

2017-12-01

The results of an experimental study of the mechanical properties of pressed and sintered briquettes consisting of powders obtained from a high-strength VT-22 titanium alloy by plasma spraying with additives of PTM-1 titanium powder obtained by the hydride-calcium method and powder of PV-N70Yu30 nickel-aluminum alloy are presented. The task is set for the choice of an optimal charge material composition of a composite material providing the required mechanical characteristics and cost of semi-finished products and items. Pareto optimal values for the composition of the composite material charge have been obtained.

Mechanical behaviour of composite materials made by resin film infusion

Directory of Open Access Journals (Sweden)

Casavola C.

2010-06-01

Full Text Available Innovative composite materials are frequently used in designing aerospace, naval and automotive components. In the typical structure of composites, multiple layers are stacked together with a particular sequence in order to give specific mechanical properties. Layers are organized with different angles, different sequences and different technological process to obtain a new and innovative material. From the standpoint of engineering designer it is useful to consider the single layer of composite as macroscopically homogeneous material. However, composites are non homogeneous bodies. Moreover, layers are not often perfectly bonded together and delamination often occurs. Other violations of lamination theory hypotheses, such as plane stress and thin material, are not unusual and in many cases the transverse shear flexibility and the thickness-normal stiffness should be considered. Therefore the real behaviour of composite materials is quite different from the predictions coming from the traditional lamination theory. Due to the increasing structural performance required to innovative composites, the knowledge of the mechanical properties for different loading cases is a fundamental source of concern. Experimental characterization of materials and structures in different environmental conditions is extremely important to understand the mechanical behaviour of these new materials. The purpose of the present work is to characterize a composite material developed for aerospace applications and produced by means of the resin film infusion process (RFI. Different tests have been carried out: tensile, open-hole and filled-hole tensile, compressive, openhole and filled-hole compressive. The experimental campaign has the aim to define mechanical characteristics of this RFI composite material in different conditions: environmental temperature, Hot/Wet and Cold.

Short-pulse-width micromachining of hard materials using DPSS Nd:YAG lasers

Science.gov (United States)

Heglin, Michael; Govorkov, Sergei V.; Scaggs, Michael J.; Theoharidis, Haris; Schoelzel, T.

2002-06-01

The material processing of an industrial, short-pulse duration DPPS YAG laser producing peak powers greater than 0.2MW is discussed in this paper. This peak power provides sufficient materials processing capability to meet the micro machining needs in the automotive, semiconductor, micro- electronic, medical and telecommunication industries. All hard and soft materials including: plastics, metals, ceramics, diamond and other crystalline materials are suitable candidates for the processing capability of this laser. Micro level features can be machined in these materials to a depth in excess of 1mm with high quality results. In most applications feature sizes can be achieved that are not possible or economical with existing technologies. The optical beam delivery system requirements, and overall micro-machining set-up are also described. The drilling and cutting versatility down to feature sizes of less than 7 micrometers , as well as, complex shapes are shown. The wavelength, pulse length, and peakpower are described and relate to their effect on recast, micro-cracking and material removal rates. Material removal effects related to progressive penetration into the material will be reviewed. The requirements of this DPSS laser technology to meet the operational requirements for high duty cycle operation in industrial environments is covered along with processing flexibility and lower operating cost.

Additive Manufacturing of Composites and Complex Materials

Science.gov (United States)

Spowart, Jonathan E.; Gupta, Nikhil; Lehmhus, Dirk

2018-03-01

Advanced composite materials form an important class of high-performance industrial materials used in weight-sensitive applications such as aerospace structures, automotive structures and sports equipment. In many of these applications, parts are made in small production runs, are highly customized and involve long process development times. Developments in additive manufacturing (AM) methods have helped in overcoming many of these limitations. The special topic of Additive Manufacturing of Composites and Complex Materials captures the state of the art in this area by collecting nine papers that present much novel advancement in this field. The studies under this topic show advancement in the area of AM of carbon fiber and graphene-reinforced composites with high thermal and electrical conductivities, development of new hollow glass particle-filled syntactic foam filaments for printing lightweight structures and integration of sensors or actuators during AM of metallic parts. Some of the studies are focused on process optimization or modification to increase the manufacturing speed or tuning manufacturing techniques to enable AM of new materials.

Composite materials application on FORMOSAT-5 remote sensing instrument structure

Directory of Open Access Journals (Sweden)

Jen-Chueh Kuo

2017-01-01

Full Text Available Composite material has been widely applied in space vehicle structures due to its light weight and designed stiffness modulus. Some special mechanical properties that cannot be changed in general metal materials, such as low CTE (coefficient of thermal expansion and directional material stiffness can be artificially adjusted in composite materials to meet the user’s requirements. Space-qualified Carbon Fiber Reinforced Plastic (CFRP composite materials are applied In the FORMOSAT-5 Remote Sensing (RSI structure because of its light weight and low CTE characteristics. The RSI structural elements include the primary mirror supporting plate, secondary mirror supporting ring, and supporting frame. These elements are designed, manufactured, and verified using composite materials to meet specifications. The structure manufacturing process, detailed material properties, and CFRP structural element validation methods are introduced in this paper.

Prediction of hardness for Al-Cu-Zn alloys in as-cast and quenching conditions

International Nuclear Information System (INIS)

Villegas-Cardenas, J. D.; Saucedo-Munoz, M. L.; Lopez-Hirata, V. M.; Dorantes Rosales, H. J.

2014-01-01

This work presents a new experimental and numerical methodology in order to predict the hardness in the as-cast, and solution treated and quenched Al-Cu-Zn alloys. Chemical composition of alloys is located inside two straight lines represented by two equations. Eight different compositions were selected from each line. All the alloys were characterized for light microscope, scanning electron microscope, X-ray diffraction and Rockwell B hardness test. The equilibrium phases were obtained at different temperatures by Thermo-Calc. The microstructure characterization and regression analysis enabled to determine the phase transformations and two equations of hardness assessment. The combination of hardness equations and composition line equations permitted to estimate the hardness of any alloy composition inside this zone. This was verified by calculating hardness with the information reported in other works, with an error lower than 7% in the estimated hardness. (Author)

The Effect of Food-Simulating Agents on the Bond Strength of Hard Chairside Reline Materials to Denture Base Resin.

Science.gov (United States)

Fatemi, Farzaneh Sadat; Vojdani, Mahroo; Khaledi, Amir Ali Reza

2018-06-08

To investigate the influence of food-simulating agents on the shear bond strength between direct hard liners and denture base acrylic resin. In addition, mode of failure was evaluated. One hundred fifty cylindrical columns of denture base resin were fabricated and bonded to three types of hard reline materials (Hard GC Reline, Tokuyama Rebase II Fast, TDV Cold Liner Rebase). Specimens of each reline material were divided into five groups (n = 10) to undergo 12-day immersion in distilled water, 0.02 N citric acid aqueous solution, heptane, and 40% ethanol/water solution at 37°C. The control group was not immersed in any solution. The shear bond strength test was performed, and the failure mode was determined. Statistics were analyzed with two-way ANOVA and chi-square test (α = 0.05). Significant interaction was found between the hard liners and food simulating agents (p < 0.001). The shear bond strength of Tokuyama in 40% ethanol and TDV in heptane decreased significantly (p = 0.001, p < 0.001 respectively); however, none of the solutions could significantly affect the shear bond strength of Hard GC Reline (p = 0.208). The mixed failure mode occurred more frequently in Hard GC Reline compared with the other liners (p < 0.001) and was predominant in specimens with higher bond strength values (p = 0.012). Food simulating agents did not adversely affect the shear bond strength of Hard GC Reline; however, ethanol and heptane decreased the bond strength of Tokuyama and TDV, respectively. These findings may provide support to dentists to recommend restricted consumption of some foods and beverages for patients who have to use dentures relined with certain hard liners. © 2018 by the American College of Prosthodontists.

International conference on composite materials and energy: Proceedings. Enercomp 95

International Nuclear Information System (INIS)

Anon.

1995-01-01

World demand for composite materials is continuously increasing. High strength and rigidity, associated with light weight, are the key factors for composites' success. These materials find numerous applications in all sectors of industry. Presently, a sector of particular interest in terms of demand for composite materials is the energy industry. More and more applications are found in the field of the forms of energy: electrical, petroleum, gas, nuclear, solar and wind. The topics addressed in various sessions of the conference cover potential applications of the entire range of polymer, metal and ceramic composites in all sectors of energy. Papers are divided into sessions covering the following topics: properties; design and analysis; fracture; fatigue and long-term performance; new materials; innovative processing; liquid molding; joining and repairs; radiation curing; recycling; development in ceramic materials; innovations in metallic materials; metal-matrix composites; nondestructive evaluation; energy savings in transportation; pressure vessels and piping; wind energy applications; electrical components; concrete applications; power plant applications; and new materials in the energy field. Most of the papers have been processed separately for inclusion on the data base

Health monitoring method for composite materials

Science.gov (United States)

Watkins, Jr., Kenneth S.; Morris, Shelby J [Hampton, VA

2011-04-12

An in-situ method for monitoring the health of a composite component utilizes a condition sensor made of electrically conductive particles dispersed in a polymeric matrix. The sensor is bonded or otherwise formed on the matrix surface of the composite material. Age-related shrinkage of the sensor matrix results in a decrease in the resistivity of the condition sensor. Correlation of measured sensor resistivity with data from aged specimens allows indirect determination of mechanical damage and remaining age of the composite component.

Electromagnetic characterization of fine-scale particulate composite materials

International Nuclear Information System (INIS)

Talbot, P.; Konn, A.M.; Brosseau, C.

2002-01-01

We report the results of the composition and frequency-dependent complex permittivity and permeability of ZnO and γ-Fe 2 O 3 composites prepared by powder pressing. The electromagnetic properties of these materials exhibit a strong dependence on the powder size of the starting materials. In the microwave frequency range, the permittivity and permeability show nonlinear variations with volume fraction of Fe 2 O 3 . As the particle size decreases from a few micrometers to a few tens of nanometers, the data indicate that local mesostructural factors such as shape anisotropy, porosity and possible effect of the binder are likely to be intertwined in the understanding of electromagnetic properties of fine-scale particulate composite materials

Final Report For The Initial Solid Phase Characterization Of The 2011 Grab Samples And Composite For The C-109 Hard Heel Study

International Nuclear Information System (INIS)

Page, J.S.; Cooke, G.A.; Pestovich, J.A.

2011-01-01

On May 3, 2011, solid phase characterization subsamples were taken from six of the eight grab samples that had been collected from tank 241-C-109 in April, 2011 and delivered to the 222-S Laboratory. These subsamples were characterized in order to guide the creation of the composite for the C-109 hard heel study. Visual observation showed that there was a large variability in the physical characteristics of the eight individual grab samples. Several of the grab samples consisted of 'stone-like' cobbles (several > 25 mm in diameter) while the other grab samples were of a finer granular composition referred to as 'bulk material'. Half of the six subsamples taken for this initial SPC were of crushed cobbles and half were of the bulk material. Scanning electron microscopy was performed on all six subsamples, and X-ray diffraction was performed on all three of the 'bulk material' samples and one of the crushed cobble samples. The crushed cobbles were found to be composed primarily of gibbsite (Al(OHh) 3 ). Analysis by X-ray diffraction indicated gibbsite to be the only crystalline phase detected, and scanning electron microscopy showed the crushed cobbles to consist primarily of aggregates of euhedral to subhedral gibbsite crystals that were 20 to 100 μm in size. The aggregates, having a moderate amount of pore space, were cemented primarily by recrystallized gibbsite making them resistant to crushing. The bulk material consisted of coarse to fine-grained pebble-sized (2 to 20 mm) particles. The X-ray diffraction analysis showed them to be a mixture of natrophosphate (Na 7 (PO 4 ) 2 F·19(H 2 O)) and gibbsite crystals in varying amounts in each of the three subsamples (i.e., some grab samples were primarily natrophosphate while others were mixed with gibbsite). The scanning electron microscopy analysis of the bulk material showed the crystals to be euhedral to anhedral (rounded) in shape. Trace phases, too minor to be detected by XRD, were observed in the SEM analysis

Hard template synthesis of metal nanowires

Directory of Open Access Journals (Sweden)

Go eKawamura

2014-11-01

Full Text Available Metal nanowires (NWs have attracted much attention because of their high electron conductivity, optical transmittance and tunable magnetic properties. Metal NWs have been synthesized using soft templates such as surface stabilizing molecules and polymers, and hard templates such as anodic aluminum oxide, mesoporous oxide, carbon nanotubes. NWs prepared from hard templates are composites of metals and the oxide/carbon matrix. Thus, selecting appropriate elements can simplify the production of composite devices. The resulting NWs are immobilized and spatially arranged, as dictated by the ordered porous structure of the template. This avoids the NWs from aggregating, which is common for NWs prepared with soft templates in solution. Herein, the hard template synthesis of metal NWs is reviewed, and the resulting structures, properties and potential applications are discussed.

Evaluation of radiation-shielding properties of the composite material

International Nuclear Information System (INIS)

Pavlenko, V.I.; Chekashina, N.I.; Yastrebinskij, R.N.; Sokolenko, I.V.; Noskov, A.V.

2016-01-01

The paper presents the evaluation of radiation-shielding properties of composite materials with respect to gamma-radiation. As a binder for the synthesis of radiation-shielding composites we used lead boronsilicate glass matrix. As filler we used nanotubular chrysotile filled with lead tungstate PbWO4. It is shown that all the developed composites have good physical-mechanical characteristics, such as compressive strength, thermal stability and can be used as structural materials. On the basis of theoretical calculation we described the graphs of the gamma-quanta linear attenuation coefficient depending on the emitted energy for all investigated composites. We founded high radiation-shielding properties of all the composites on the basis of theoretical and experimental data compared to materials conventionally used in the nuclear industry - iron, concrete, etc

Modification of Polymer Materials by Ion Bombardment: Case Studies

International Nuclear Information System (INIS)

Bielinski, D. M.; Jagielski, J.; Lipinski, P.; Pieczynska, D.; Ostaszewska, U.; Piatkowska, A.

2009-01-01

The paper discusses possibility of application of ion beam bombardment for modification of polymers. Changes to composition, structure and morphology of the surface layer produced by the treatment and their influence on engineering and functional properties of wide range of polymer materials are presented. Special attention has been devoted to modification of tribological properties. Ion bombardment results in significant reduction of friction, which can be explained by increase of hardness and wettability of polymer materials. Hard but thin enough skin does not result in cracking but improves their abrasion resistance. Contrary to conventional chemical treatment ion beam bombardment works even for polymers hardly susceptible to modification like silicone rubber or polyolefines.

21 CFR 878.3500 - Polytetrafluoroethylene with carbon fibers composite implant material.

Science.gov (United States)

2010-04-01

... composite implant material. 878.3500 Section 878.3500 Food and Drugs FOOD AND DRUG ADMINISTRATION... Prosthetic Devices § 878.3500 Polytetrafluoroethylene with carbon fibers composite implant material. (a) Identification. A polytetrafluoroethylene with carbon fibers composite implant material is a porous device...

The Influence of Wheel/Rail Contact Conditions on the Microstructure and Hardness of Railway Wheels

Directory of Open Access Journals (Sweden)

Paul Molyneux-Berry

2014-01-01

Full Text Available The susceptibility of railway wheels to wear and rolling contact fatigue damage is influenced by the properties of the wheel material. These are influenced by the steel composition, wheel manufacturing process, and thermal and mechanical loading during operation. The in-service properties therefore vary with depth below the surface and with position across the wheel tread. This paper discusses the stress history at the wheel/rail contact (derived from dynamic simulations and observed variations in hardness and microstructure. It is shown that the hardness of an “in-service” wheel rim varies significantly, with three distinct effects. The underlying hardness trend with depth can be related to microstructural changes during manufacturing (proeutectoid ferrite fraction and pearlite lamellae spacing. The near-surface layer exhibits plastic flow and microstructural shear, especially in regions which experience high tangential forces when curving, with consequentially higher hardness values. Between 1 mm and 7 mm depth, the wheel/rail contacts cause stresses exceeding the material yield stress, leading to work hardening, without a macroscopic change in microstructure. These changes in material properties through the depth of the wheel rim would tend to increase the likelihood of crack initiation on wheels toward the end of their life. This correlates with observations from several train fleets.

Computational search for rare-earth free hard-magnetic materials

Science.gov (United States)

Flores Livas, José A.; Sharma, Sangeeta; Dewhurst, John Kay; Gross, Eberhard; MagMat Team

2015-03-01

It is difficult to over state the importance of hard magnets for human life in modern times; they enter every walk of our life from medical equipments (NMR) to transport (trains, planes, cars, etc) to electronic appliances (for house hold use to computers). All the known hard magnets in use today contain rare-earth elements, extraction of which is expensive and environmentally harmful. Rare-earths are also instrumental in tipping the balance of world economy as most of them are mined in limited specific parts of the world. Hence it would be ideal to have similar characteristics as a hard magnet but without or at least with reduced amount of rare-earths. This is the main goal of our work: search for rare-earth-free magnets. To do so we employ a combination of density functional theory and crystal prediction methods. The quantities which define a hard magnet are magnetic anisotropy energy (MAE) and saturation magnetization (Ms), which are the quantities we maximize in search for an ideal magnet. In my talk I will present details of the computation search algorithm together with some potential newly discovered rare-earth free hard magnet. J.A.F.L. acknowledge financial support from EU's 7th Framework Marie-Curie scholarship program within the ``ExMaMa'' Project (329386).

Behavior of Fiber-Reinforced Smart Soft Composite Actuators According to Material Composition

Energy Technology Data Exchange (ETDEWEB)

Han, Min-Woo; Kim, Hyung-Il; Song, Sung-Hyuk; Ahn, Sung-Hoon [Seoul Nat’l Univ., Seoul (Korea, Republic of)

2017-02-15

Fiber-reinforced polymer composites, which are made by combining a continuous fiber that acts as reinforcement and a homogeneous polymeric material that acts as a host, are engineering materials with high strength and stiffness and a lightweight structure. In this study, a shape memory alloy(SMA) reinforced composite actuator is presented. This actuator is used to generate large deformations in single lightweight structures and can be used in applications requiring a high degree of adaptability to various external conditions. The proposed actuator consists of numerous individual laminas of the glass-fiber fabric that are embedded in a polymeric matrix. To characterize its deformation behavior, the composition of the actuator was changed by changing the matrix material and the number of the glass-fiber fabric layers. In addition, current of various magnitudes were applied to each actuator to study the effect of the heating of SMA wires on applying current.

Comparison of Mechanical Properties of Resin Composites with Resin Modified Glass Ionomers

Directory of Open Access Journals (Sweden)

Taha NA

2015-06-01

Full Text Available Statement of Problem: There are controversial reports regarding physical and mechanical properties of resin composites and glass ionomer cements. Some revealed higher strength and hardness for resin composites while others showed a comparable value for glass ionomer cements. Evaluation of mechanical properties of different types of resin composites in comparison with resin modified glass ionomers is not widely studied. Objectives: To measure and compare the flexural strength and Vickers hardness of three resin composites and two resins modified glass ionomer cements before and after ageing. Materials and Methods: Three resin composites, i.e. Filtek Supreme XTE (3M ESPE, Ice (SDI, Gradia (GC, and two resins modified glass ionomers, i.e. Fuji II LC (GC and Riva Light Cure (SDI, were selected. Ten barshaped specimens were prepared for each material and cured using LED curing light. After 24 hours storage in distilled water at 37oC, the specimens were randomly divided into two equal groups (n=5. The first group was tested as a baseline and the second group was restored at 37oC for another 29 days. Flexural strength was performed by four-point bending test using universal testing machine at crosshead speed of 0.5mm/min, and the maximum load at failure was recorded. The specimen’s halves were used for evaluating Vickers hardness, using a Digital Hardness Tester (300 g/15 sec and the Vickers hardness number (VHN was recorded. Data were analyzed using one-way analysis of variance (ANOVA, Tukey’s and student’s t-test. Results: After 24 hours of immersion, the highest hardness number was found for Filtek Supreme and Ice and the highest flexural strength was obtained for Gradia. After 30 days of storage, hardness of Fuji II LC and Gradia showed a significant decrease; flexural strength of Ice and Fuji II LC revealed a significant increase while Gradia and Filtek Supreme showed a significant decrease. Conclusions: Resin modified glass ionomers showed

Bioinspired, Graphene/Al2O3 Doubly Reinforced Aluminum Composites with High Strength and Toughness.

Science.gov (United States)

Zhang, Yunya; Li, Xiaodong

2017-11-08

Nacre, commonly referred to as nature's armor, has served as a blueprint for engineering stronger and tougher bioinspired materials. Nature organizes a brick-and-mortar-like architecture in nacre, with hard bricks of aragonite sandwiched with soft biopolymer layers. However, cloning nacre's entire reinforcing mechanisms in engineered materials remains a challenge. In this study, we employed hybrid graphene/Al 2 O 3 platelets with surface nanointerlocks as hard bricks for primary load bearer and mechanical interlocking, along with aluminum laminates as soft mortar for load distribution and energy dissipation, to replicate nacre's architecture and reinforcing effects in aluminum composites. Compared with aluminum, the bioinspired, graphene/Al 2 O 3 doubly reinforced aluminum composite demonstrated an exceptional, joint improvement in hardness (210%), strength (223%), stiffness (78%), and toughness (30%), which are even superior over nacre. This design strategy and model material system should guide the synthesis of bioinspired materials to achieve exceptionally high strength and toughness.

Rotation of hard particles in a soft matrix

Science.gov (United States)

Yang, Weizhu; Liu, Qingchang; Yue, Zhufeng; Li, Xiaodong; Xu, Baoxing

Soft-hard materials integration is ubiquitous in biological materials and structures in nature and has also attracted growing attention in the bio-inspired design of advanced functional materials, structures and devices. Due to the distinct difference in their mechanical properties, the rotation of hard phases in soft matrixes upon deformation has been acknowledged, yet is lack of theory in mechanics. In this work, we propose a theoretical mechanics framework that can describe the rotation of hard particles in a soft matrix. The rotation of multiple arbitrarily shaped, located and oriented particles with perfectly bonded interfaces in an elastic soft matrix subjected to a far-field tensile loading is established and analytical solutions are derived by using complex potentials and conformal mapping methods. Strong couplings and competitions of the rotation of hard particles among each other are discussed by investigating numbers, relative locations and orientations of particles in the matrix at different loading directions. Extensive finite element analyses are performed to validate theoretical solutions and good agreement of both rotation and stress field between them are achieved. Possible extensions of the present theory to non-rigid particles, viscoelastic matrix and imperfect bonding are also discussed. Finally, by taking advantage of the rotation of hard particles, we exemplify an application in a conceptual design of soft-hard material integrated phononic crystal and demonstrate that phononic band gaps can be successfully tuned with a high accuracy through the mechanical tension-induced rotation of hard particles. The present theory established herein is expected to be of immediate interests to the design of soft-hard materials integration based functional materials, structures and devices with tunable performance via mechanical rotation of hard phases.

Hydrogen bonds of sodium alginate/Antarctic krill protein composite material.

Science.gov (United States)

Yang, Lijun; Guo, Jing; Yu, Yue; An, Qingda; Wang, Liyan; Li, Shenglin; Huang, Xuelin; Mu, Siyang; Qi, Shanwei

2016-05-20

Sodium alginate/Antarctic krill protein composite material (SA/AKP) was successfully obtained by blending method. The hydrogen bonds of SA/AKP composite material were analyzed by Fourier transform infrared spectroscopy (FT-IR) and Nuclear magnetic resonance hydrogen spectrum (HNMR). Experiment manifested the existence of intermolecular and intramolecular hydrogen bonds in SA/AKP system; strength of intermolecular hydrogen bond enhanced with the increase of AKP in the composite material and the interaction strength of hydrogen bonding followed the order: OH…Ether O>OH…π>OH…N. The percentage of intermolecular hydrogen bond decreased with increase of pH. At the same time, the effect of hydrogen bonds on properties of the composite material was discussed. The increase of intermolecular hydrogen bonding led to the decrease of crystallinity, increase of apparent viscosity and surface tension, as well as obvious decrease of heat resistance of SA/AKP composite material. SA/AKP fiber SEM images and energy spectrum showed that crystallized salt was separated from the fiber, which possibly led to the fibrillation of the composite fibers. Copyright © 2016 Elsevier Ltd. All rights reserved.

Grinding, Machining Morphological Studies on C/SiC Composites

Science.gov (United States)

Xiao, Chun-fang; Han, Bing

2018-05-01

C/SiC composite is a typical material difficult to machine. It is hard and brittle. In machining, the cutting force is large, the material removal rate is low, the edge is prone to collapse, and the tool wear is serious. In this paper, the grinding of C/Si composites material along the direction of fiber distribution is studied respectively. The surface microstructure and mechanical properties of C/SiC composites processed by ultrasonic machining were evaluated. The change of surface quality with the change of processing parameters has also been studied. By comparing the performances of conventional grinding and ultrasonic grinding, the surface roughness and functional characteristics of the material can be improved by optimizing the processing parameters.

Verification and Validation of a Three-Dimensional Generalized Composite Material Model

Science.gov (United States)

Hoffarth, Canio; Harrington, Joseph; Rajan, Subramaniam D.; Goldberg, Robert K.; Carney, Kelly S.; DuBois, Paul; Blankenhorn, Gunther

2015-01-01

A general purpose orthotropic elasto-plastic computational constitutive material model has been developed to improve predictions of the response of composites subjected to high velocity impact. The three-dimensional orthotropic elasto-plastic composite material model is being implemented initially for solid elements in LS-DYNA as MAT213. In order to accurately represent the response of a composite, experimental stress-strain curves are utilized as input, allowing for a more general material model that can be used on a variety of composite applications. The theoretical details are discussed in a companion paper. This paper documents the implementation, verification and qualitative validation of the material model using the T800-F3900 fiber/resin composite material

Effective depth-of-penetration range due to hardness variation for different lots of nominally identical target material

Directory of Open Access Journals (Sweden)

Patrick Frueh

2016-04-01

A linear regression analysis of penetration vs. hardness shows that a target hardness increase within the given range of 280–330 BHN may result in a reduction of penetration depth of about 5.8 mm at constant velocity. This is equal to a change of −12% at an impact velocity of 1250 m/s. A multiple linear regression analysis included also the influence of yaw angle and impact velocity. It shows that small yaw angles and slight variations of impact velocities provide a smaller variation of the semi-infinite penetration depths than a variation of target hardness within a typical specification span of 50 BHN. For such a span a change in penetration of approximately −4.8 mm due to hardness variation is found, whereas 1° of yaw angle or −10 m/s of velocity variation gives a change of about −1.0 mm respectively −0.9 mm. For the given example, the overwhelming part of the variation is to be attributed to hardness effects – 4.8 mm out of 5.8 mm (83%. For nominally identical target material the target hardness thus influences the ballistic test results more severely than the typical scatter in impact conditions.

Microstructure, Friction and Wear of Aluminum Matrix Composites

Science.gov (United States)

Florea, R. M.

2018-06-01

MMCs are made by dispersing a reinforcing material into a metal matrix. They are prepared by casting, although several technical challenges exist with casting technology. Achieving a homogeneous distribution of reinforcement within the matrix is one such challenge, and this affects directly on the properties and quality of composite. The aluminum alloy composite materials consist of high strength, high stiffness, more thermal stability, more corrosion and wear resistance, and more fatigue life. Aluminum alloy materials found to be the best alternative with its unique capacity of designing the materials to give required properties. In this work a composite is developed by adding silicon carbide in Aluminum metal matrix by mass ratio 5%, 10% and 15%. Mechanical tests such as hardness test and microstructure test are conducted.

Hardness and microstructure analysis of damaged gear caused by adhesive wear

Science.gov (United States)

Mahendra, Rizky Budi; Nugroho, Sri; Ismail, Rifky

2018-03-01

This study was a result from research on repairing project of damaged elevator gear box. The objective of this research is to analyze the failure part on elevator gearbox at flourmill factory. The equipment was damaged after one year installed and running on factory. Severe wear was occurred on high speed helical gear. These helical gear was one of main part of elevator gearbox in flour mill manufacture. Visually, plastic deformation didn't occurred and not visible on the failure helical gear shaft. Some test would be performed to check the chemical composition, microstructure and hardness of failure helical gear. The material of failure helical gear shaft was a medium carbon steel alloy. The microstructure was showed a martensitic phase formed on the surface to the center area of gear shaft. Otherwise, the depth of hardness layer slight formed on surface and lack depth of hardness layer was a main trigger of severe wear. It was not enough to resist wear due to friction caused by rolling and sliding on surface between high speed gear and low speed gear. Enhancement of hardness layer on surface and depth of hardness layer will make the component has more long life time. Furthermore, to perform next research is needed to analyze the reliability of enhanced hardness on layer and depth of hardness layer on helical gear shaft.

Effect of substitutional element in the microstructure and hardness of Ti-Zr system alloys used as biomaterials

International Nuclear Information System (INIS)

Correa, D.R.N.; Vicente, F.B.; Grandini, C.R.

2010-01-01

New titanium alloys had been developed with the aim of obtaining materials with improved properties for application as biomaterial, and alloys of the Ti-Zr system are among those most promising. The objective of this study is to analyze the influence of the zirconium concentration on microstructure and hardness of the Ti-5Zr, Ti-10Zr and Ti-15Zr alloys. After arc-melting melting, the samples were analyzed by chemical and gas composition, and characterized by density measurements, optical microscopy, x-ray diffraction and hardness. The results showed a microstructure formed by alpha phase (hexagonal close-packed structure) and increased of hardness. (author)

Compression deformation of WC: atomistic description of hard ceramic material

Science.gov (United States)

Feng, Qing; Song, Xiaoyan; Liu, Xuemei; Liang, Shuhua; Wang, Haibin; Nie, Zuoren

2017-11-01

The deformation characteristics of WC, as a typical hard ceramic material, were studied on the nanoscale using atomistic simulations for both the single-crystal and polycrystalline forms under uniaxial compression. In particular, the effects of crystallographic orientation, grain boundary coordination and grain size on the origin of deformation were investigated. The deformation behavior of the single-crystal and polycrystalline WC both depend strongly on the orientation towards the loading direction. The grain boundaries play a significant role in the deformation coordination and the potential high fracture toughness of the nanocrystalline WC. In contrast to conventional knowledge of ceramics, maximum strength was obtained at a critical grain size corresponding to the turning point from a Hall-Petch to an inverse Hall-Petch relationship. For this the mechanism of the combined effect of dislocation motion within grains and the coordination of stress concentration at the grain boundaries were proposed. The present work has moved forward our understanding of plastic deformability and the possibility of achieving a high strength of nanocrystalline ceramic materials.

Microstructure Characterization of Al-TiC Surface Composite Fabricated by Friction Stir Processing

Science.gov (United States)

Shiva, Apireddi; Cheepu, Muralimohan; Charan Kantumuchu, Venkata; Kumar, K. Ravi; Venkateswarlu, D.; Srinivas, B.; Jerome, S.

2018-03-01

Titanium carbide (TiC) is an exceedingly hard and wear refractory ceramic material. The surface properties of the material are very important and the corrosion, wear and fatigue resistance behaviour determines its ability and applications. It is necessary to modify the surface properties of the materials to enhance their performance. The present work aims on developing a new surface composite using commercially pure aluminum and TiC reinforcement powder with a significant fabrication technique called friction stir processing (FSP). The metal matrix composite of Al/TiC has been developed without any defects formation to investigate the particles distribution in the composite, microstructural changes and mechanical properties of the material. The microstructural observations exhibited that the grain refinement in the nugget compared to the base metal and FSP without TiC particles. The developed composite properties showed substantial improvement in micro-hardness, friction factor, wear resistance and microstructural characteristics in comparison to parent metal. On the other side, the ductility of the composite specimens was diminished over the substrate. The FSPed specimens were characterised using X-ray diffraction technique and revealed that the formation of AlTi compounds and the presence of Ti phases in the matrix. The microstructures of the samples illustrated the uniform distribution of particles in the newly developed metal matrix composite.

Investigation on the effect of Friction Stir Processing Parameters on Micro-structure and Micro-hardness of Rice Husk Ash reinforced Al6061 Metal Matrix Composites

Science.gov (United States)

Fatchurrohman, N.; Farhana, N.; Marini, C. D.

2018-03-01

Friction stir processing (FSP) is an alternative way to produce the surface composites of aluminium alloy in order to modify the microstructure and improve the mechanical properties. In this experiment, Al6061 aluminium alloy has been chosen to be used as the matrix base plate for the FSP. Al606 has potential for the use in advanced application but it has low wear resistance. While, the reinforced used was rice husk ash (RHA) in order to produce surface composites which increased the micro hardness of the plate composites. The Al6061 was stirred individually and with 5 weight % of RHA at three different tool rotational speeds of 800 rpm, 1000 rpm and 1200 rpm. After running the FSP, the result in the distribution of particles and the micro hardness of the specimens were identified. The result showed that Al6061 plate with the existing 5 weight % of RHA reinforced at the highest of tool rotational speeds of 1200rpm has the best distribution of particles and the highest result in average of micro hardness with 80Hv.

The efficiency of the use of composite materials in electrotechnical equipment

Science.gov (United States)

Kim, K.; Ivanov, S.

2018-02-01

The indicators of the efficiency of electrical installations are directly connected with the creating and using of new composite materials with the desired performance properties. The practical application of composite materials is one of the perspective scientific and technical directions, providing the increase of the efficiency of electrical installations due to the sealing of current parts by protecting them from the external medium. The technical characteristics of the composite material match to its structure and depend on the properties of the individual components. The verification of the compliance of material parameters is implemented by the methods of the computer analysis of a model of composite material in the form of the structure in which the individual elements have thermodynamic properties of the corresponding phase state. In the study the topology of individual elements in the material structure is defined by the conditional boundaries of the section within the studied composite. The efficiency of using the composite materials includes the raising of electrical safety, increasing the durability, reducing the costs of maintenance and repair and the extension of the scope of installations.

Material attractiveness of plutonium composition on doping minor actinide of large FBR

International Nuclear Information System (INIS)

Permana, Sidik; Suzuki, Mitsutoshi; Kuno, Yusuke

2011-01-01

Material attractiveness analysis on isotopic plutonium compositions of fast breeder reactors (FBR) has been investigated based on figure of merit (FOM) formulas as key parameters as well as decay heat (DH) and spontaneous fission neutron (SFN) compositions. Increasing minor actinide (MA) doping gives the significant effect to increase Pu-238 composition. However, the compositions of Pu-240 and Pu-242 become less with increasing MA doping. DH and SFN compositions in the core regions similar to the DH and SFN compositions of MOX-grade. Material attractiveness based on FOM1 formula shows all isotopic plutonium compositions in the blanket regions as well as in the core regions are categorized as high attractive material. Adopted FOM2 formula can distinguishes the material attractiveness levels which show the plutonium compositions in blanket regions as high attractiveness level and its composition in the core regions as low level of material attractiveness. MA doping is effective to reduce the material attractiveness level of blanket regions from high to medium and it requires much more MA doping rate to achieve low level of attractiveness (FOM<1) based on adopted FOM1 formula. Low material attractiveness level can be obtained by 4 % or more doping MA based on adopted FOM2 formula which considers not only DH composition effect, but also SFN composition effect that gives relatively higher contribution to material barrier of plutonium isotopes. (author)

Band Structure Characteristics of Nacreous Composite Materials with Various Defects

Science.gov (United States)

Yin, J.; Zhang, S.; Zhang, H. W.; Chen, B. S.

2016-06-01

Nacreous composite materials have excellent mechanical properties, such as high strength, high toughness, and wide phononic band gap. In order to research band structure characteristics of nacreous composite materials with various defects, supercell models with the Brick-and-Mortar microstructure are considered. An efficient multi-level substructure algorithm is employed to discuss the band structure. Furthermore, two common systems with point and line defects and varied material parameters are discussed. In addition, band structures concerning straight and deflected crack defects are calculated by changing the shear modulus of the mortar. Finally, the sensitivity of band structures to the random material distribution is presented by considering different volume ratios of the brick. The results reveal that the first band gap of a nacreous composite material is insensitive to defects under certain conditions. It will be of great value to the design and synthesis of new nacreous composite materials for better dynamic properties.

Accelerated Aging of Polymer Composite Bridge Materials

Energy Technology Data Exchange (ETDEWEB)

Carlson, Nancy Margaret; Blackwood, Larry Gene; Torres, Lucinda Laine; Rodriguez, Julio Gallardo; Yoder, Timothy Scott

1999-03-01

Accelerated aging research on samples of composite material and candidate ultraviolet (UV) protective coatings is determining the effects of six environmental factors on material durability. Candidate fastener materials are being evaluated to determine corrosion rates and crevice corrosion effects at load-bearing joints. This work supports field testing of a 30-ft long, 18-ft wide polymer matrix composite (PMC) bridge at the Idaho National Engineering and Environmental Laboratory (INEEL). Durability results and sensor data from tests with live loads provide information required for determining the cost/benefit measures to use in life-cycle planning, determining a maintenance strategy, establishing applicable inspection techniques, and establishing guidelines, standards, and acceptance criteria for PMC bridges for use in the transportation infrastructure.

Design and Testing of Braided Composite Fan Case Materials and Components

Science.gov (United States)

Roberts, Gary D.; Pereira, J. Michael; Braley, Michael S.; Arnold, William a.; Dorer, James D.; Watson, William R/.

2009-01-01

Triaxial braid composite materials are beginning to be used in fan cases for commercial gas turbine engines. The primary benefit for the use of composite materials is reduced weight and the associated reduction in fuel consumption. However, there are also cost benefits in some applications. This paper presents a description of the braided composite materials and discusses aspects of the braiding process that can be utilized for efficient fabrication of composite cases. The paper also presents an approach that was developed for evaluating the braided composite materials and composite fan cases in a ballistic impact laboratory. Impact of composite panels with a soft projectile is used for materials evaluation. Impact of composite fan cases with fan blades or blade-like projectiles is used to evaluate containment capability. A post-impact structural load test is used to evaluate the capability of the impacted fan case to survive dynamic loads during engine spool down. Validation of these new test methods is demonstrated by comparison with results of engine blade-out tests.

Composite Materials: An Educational Need.

Science.gov (United States)

Saliba, Tony E.; Snide, James A.

1990-01-01

Described is the need to incorporate the concepts and applications of advanced composite materials into existing chemical engineering programs. Discussed are the justification for, and implementation of topics including transport phenomena, kinetics and reactor design, unit operations, and product and process design. (CW)

Effect of Hot Deformation on Microstructure and Hardness of In-situ TiB2/7075 Composite

Institute of Scientific and Technical Information of China (English)

无

2001-01-01

Hardness of the TiB2/7075 composite increased with increasing deformation temperature. In the annealed TiB2/7075 composite, a great amount of fiber-like MgZn2 phases (about 1 μm in length) and small MgZn2 phases (about 100 nm in size) were precipitated nearby the grain boundaries where the TiB2 particles exist. After deformation at 300℃, some of the large precipitates and all the small precipitates in these area dissolved into the matrix, meanwhile, fine precipitates were formed in grains. After deformation at 450℃, all the precipitates in the annealed composite dissolved into the matrix, and new phases were precipitated in grains. The dissolution of the large fiber-like precipitate makes the saturation level of the matrix increased and leads to an increased solution hardening and natural aging, which contribute much to the hardening effect.

Synthesizing Smart Polymeric and Composite Materials

Science.gov (United States)

Gong, Chaokun

Smart materials have been widely investigated to explore new functionalities unavailable to traditional materials or to mimic the multifunctionality of biological systems. Synthetic polymers are particularly attractive as they already possess some of the attributes required for smart materials, and there are vast room to further enhance the existing properties or impart new properties by polymer synthesis or composite formulation. In this work, three types of smart polymer and composites have been investigated with important new applications: (1) healable polymer composites for structural application and healable composite conductor for electronic device application; (2) conducting polymer polypyrrole actuator for implantable medical device application; and (3) ferroelectric polymer and ceramic nanoparticles composites for electrocaloric effect based solid state refrigeration application. These application entail highly challenging materials innovation, and my work has led to significant progress in all three areas. For the healable polymer composites, well known intrinsically healable polymer 2MEP4F (a Diels-Alder crosslinked polymer formed from a monomer with four furan groups and another monomer with two maleimide groups) was first chosen as the matrix reinforced with fiber. Glass fibers were successfully functionalized with maleimide functional groups on their surface. Composites from functionalized glass fibers and 2MEP4F healable polymer were made to compare with composites made from commercial carbon fibers and 2MEP4F polymer. Dramatically improved short beam shear strength was obtained from composite of functionalized glass fibers and 2MEP4F polymer. The high cost of 2MEP4F polymer can potentially limit the large-scale application of the developed healable composite, we further developed a new healable polymer with much lower cost. This new polymer was formed through the Diels-Alder crosslinking of poly(furfuryl alcohol) (PFA) and 1,1'-(Methylenedi-4

The choice of iron-containing filling for composite radioprotective material

Science.gov (United States)

Matyukhin, P. V.

2018-03-01

The paper presents the data the composition of modern composite building materials including materials which in addition to high physical-mechanical have radio-protective properties. The article presents infrared researches and differential thermal data of fine-grained magnetite and hematite beneficiated iron-ore concentrates. The choice of the most suitable filling for new composite radio-protective building material engineering and development was made basing on the magnetite and hematite data presented in the paper.

Homogenization in thermoelasticity: application to composite materials

Energy Technology Data Exchange (ETDEWEB)

Peyroux, R [Lab. de Mecanique et Genie Civil, Univ. Montpellier 2, 34 Montpellier (France); Licht, C [Lab. de Mecanique et Genie Civil, Univ. Montpellier 2, 34 Montpellier (France)

1993-11-01

One of the obstacles to the industrial use of metal matrix composite materials is the damage they rapidly undergo when they are subjected to cyclic thermal loadings; local thermal stresses of high level can develop, sometimes nearby or over the elastic limit, due to the mismatch of elastic and thermal coefficients between the fibers and the matrix. For the same reasons, early cracks can appear in composites like ceramic-ceramic. Therefore, we investigate the linear thermoelastic behaviour of heterogeneous materials, taking account of the isentropic coupling term in the heat conduction equation. In the case of periodic materials, recent results, using the homogenization theory, allowed us to describe macroscopic and microscopic behaviours of such materials. This paper is concerned with the numerical simulation of this problem by a finite element method, using a multiscale approach. (orig.).

Vegetable Fibers for Composite Materials In Constructive Sector

Science.gov (United States)

Giglio, Francesca; Savoja, Giulia

2017-08-01

The aim of the research is to study and to test bio-mixture for laminas to use in construction field components. Composite materials are becoming more common in different sectors, but their embodied energy is an environmental problem. For this, in recent years, the researchers investigate new mixtures for composites, in particular with vegetable fibers and bio-based epoxy resin. The research carried out different laboratory tests for material and mechanical characterization, starting from the analysis of vegetable fibers, and arriving to test different kind of laminas with sundry fabrics and bio-based epoxy resin. In the most general organization of the theme, the research has the overall objective to contribute to reduce composites environmental impacts, with the promotion of local production chains about innovative materials from renewable and sustainable sources.

Compositional characteristics of some Apollo 14 clastic materials.

Science.gov (United States)

Lindstrom, M. M.; Duncan, A. R.; Fruchter, J. S.; Mckay, S. M.; Stoeser, J. W.; Goles, G. G.; Lindstrom, D. J.

1972-01-01

Eighty-two subsamples of Apollo 14 materials have been analyzed by instrumental neutron activation analysis techniques for as many as 25 elements. In many cases, it was necessary to develop new procedures to allow analyses of small specimens. Compositional relationships among Apollo 14 materials indicate that there are small but systematic differences between regolith from the valley terrain and that from Cone Crater ejecta. Fragments from 1-2 mm size fractions of regolith samples may be divided into compositional classes, and the 'soil breccias' among them are very similar to valley soils. Multicomponent linear mixing models have been used as interpretive tools in dealing with data on regolith fractions and subsamples from breccia 14321. These mixing models show systematic compositional variations with inferred age for Apollo 14 clastic materials.

Cementitious composite materials with improved self-healing potential

Directory of Open Access Journals (Sweden)

Cornelia BAERA

2015-12-01

Full Text Available Cement-based composites have proved, over the time, certain abilities of self-healing the damages (cracks and especially microcracs that occur within their structure. Depending on the level of damage and of the composite type in which this occurs, the self - healing process (SH can range from crack closing or crack sealing to the stage of partial or even complete recovery of material physical - mechanical properties. The aim of this paper is to present the general concept of Engineered Cementitious Composites (ECCs with their unique properties including their self-healing (SH capacity, as an innovative direction for a global sustainable infrastructure. The experimental steps initiated for the development in Romania of this unique category of materials, using materials available on the local market, are also presented.

Microwave Measurements of Ferrite Polymer Composite Materials

Directory of Open Access Journals (Sweden)

Rastislav Dosoudil

2004-01-01

Full Text Available The article focuses on the microwave measurements performed on the nickel-zinc sintered ferrite with the chemical formula Ni0.3Zn0.7Fe2O4 produced by the ceramic technique and composite materials based on this ferrite and a non-magnetic polymer (polyvinyl chloride matrix. The prepared composite samples had the same particle size distribution 0-250um but different ferrite particle concentrations between 23 vol% and 80 vol%. The apparatus for measurement of the signal proportional to the absolute value of scattering parameter S11 (reflexion coefficient is described and the dependence of measured reflected signal on a bias magnetic field has been studied. By means of experiments, the resonances to be connected with the geometry of microwave experimental set-up were distinguished from ferromagnetic resonance arising in ferrite particles of composite structure. The role of local interaction fields of ferrite particles in composite material has been discussed.

composite materials under static loading

Directory of Open Access Journals (Sweden)

Hamrat Mostefa

2018-01-01

Full Text Available This work constitutes a contribution to the analysis of the behavior of beams repaired by composite materials. To analyze the overall behavior and failure modes of the beams, an experimental study of nine reinforced concrete beams, pre-cracked and then repaired by composite materials was conducted. Six beams were pre-cracked and repaired in the tensioned part (bending repair and in the other two beams on the tensioned and lateral parts with strips in the shape of U (shear repair. A comparative study was made between the ultimate moments measured experimentally and those calculated by the theoretical models. Compared to the control beam, the resistance gain for the beams repaired in bending is 50% to 90%, while that of beams repaired in shear is from 120% to177 %. The beams repaired in shear exhibit a ductile rupture in bending. However, the beams repaired in bending were failed by the lift-off of composite or by failure of concrete cover layer (except for beams repaired by fiber glass. BAEL99, EC2-04 and ACI318-08 models give the best prediction of the ultimate moments with a mean value of 1.16 for the ratio of MExp./Mtheor. and a mean standard deviation of 0.33.

Composite materials for wind power turbine blades

DEFF Research Database (Denmark)

Brøndsted, P.; Lilholt, H.; Lystrup, Aa.

2005-01-01

, and industrial potential. The important technologies of today are prepreg (pre-impregnated) technology and resin infusion technology. The mechanical properties of fiber composite materials are discussed, with a focus on fatigue performance. Damage and materials degradation during fatigue are described. Testing...

Processes for fabricating composite reinforced material

Science.gov (United States)

Seals, Roland D.; Ripley, Edward B.; Ludtka, Gerard M.

2015-11-24

A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

Damage assessment of composite plate structures with material and measurement uncertainty

Science.gov (United States)

Chandrashekhar, M.; Ganguli, Ranjan

2016-06-01

Composite materials are very useful in structural engineering particularly in weight sensitive applications. Two different test models of the same structure made from composite materials can display very different dynamic behavior due to large uncertainties associated with composite material properties. Also, composite structures can suffer from pre-existing imperfections like delaminations, voids or cracks during fabrication. In this paper, we show that modeling and material uncertainties in composite structures can cause considerable problem in damage assessment. A recently developed C0 shear deformable locking free refined composite plate element is employed in the numerical simulations to alleviate modeling uncertainty. A qualitative estimate of the impact of modeling uncertainty on the damage detection problem is made. A robust Fuzzy Logic System (FLS) with sliding window defuzzifier is used for delamination damage detection in composite plate type structures. The FLS is designed using variations in modal frequencies due to randomness in material properties. Probabilistic analysis is performed using Monte Carlo Simulation (MCS) on a composite plate finite element model. It is demonstrated that the FLS shows excellent robustness in delamination detection at very high levels of randomness in input data.

Influence of polymerization time and depth of cure of resin composites determined by Vickers hardness

Directory of Open Access Journals (Sweden)

Marco Lombardini

2012-01-01

Conclusion: Among the materials tested, the nanofilled and the nanohybrid resin composites were rather insensible to thickness variations. Miicrohybrid composites, instead, had features different from one another.

Silicon carbide composites as fusion power reactor structural materials

Energy Technology Data Exchange (ETDEWEB)

Snead, L.L., E-mail: SneadLL@ORNL.gov [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Nozawa, T. [Fusion Research and Development Directorate, Japan Atomic Energy Agency, 2-4 Shirakata Shirane, Tokai, Ibaraki 319-1195 (Japan); Ferraris, M. [Politecnico di Torino-DISMIC c. Duca degli Abruzzi, 24I-10129 Torino (Italy); Katoh, Y. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Shinavski, R. [Hypertherm HTC, 18411 Gothard St., Units A/B/C, Huntington Beach, CA 92648 (United States); Sawan, M. [University of Wisconsin, Madison 417 Engineering Research Building, 1500 Engineering Drive Madison, WI 53706-1687 (United States)

2011-10-01

Silicon carbide was first proposed as a low activation fusion reactor material in the mid 1970s. However, serious development of this material did not begin until the early 1990s, driven by the emergence of composite materials that provided enhanced toughness and an implied ability to use these typically brittle materials in engineering application. In the decades that followed, SiC composite system was successfully transformed from a poorly performing curiosity into a radiation stable material of sufficient maturity to be considered for near term nuclear and non-nuclear systems. In this paper the recent progress in the understanding and of basic phenomenon related to the use of SiC and SiC composite in fusion applications will be presented. This work includes both fundamental radiation effects in SiC and engineering issues such as joining and general materials properties. Additionally, this paper will briefly discuss the technological gaps remaining for the practical application of this material system in fusion power devices such as DEMO and beyond.

Comparison of properties of silver-metal oxide electrical contact materials

Directory of Open Access Journals (Sweden)

Ćosović V.

2012-01-01

Full Text Available Changes in physical properties such as density, porosity, hardness and electrical conductivity of the Ag-SnO2 and Ag-SnO2In2O3 electrical contact materials induced by introduction of metal oxide nanoparticles were investigated. Properties of the obtained silver-metal oxide nanoparticle composites are discussed and presented in comparison to their counterparts with the micro metal oxide particles as well as comparable Ag-SnO2WO3 and Ag-ZnO contact materials. Studied silvermetal oxide composites were produced by powder metallurgy method from very fine pure silver and micro- and nanoparticle metal oxide powders. Very uniform microstructures were obtained for all investigated composites and they exhibited physical properties that are comparable with relevant properties of equivalent commercial silver based electrical contact materials. Both Ag-SnO2 and Ag- SnO2In2O3 composites with metal oxide nanoparticles were found to have lower porosity, higher density and hardness than their respective counterparts which can be attributed to better dispersion hardening i.e. higher degree of dispersion of metal oxide in silver matrix.

Longevity of dental amalgam in comparison to composite materials

Directory of Open Access Journals (Sweden)

Windisch, Friederike

2008-11-01

Full Text Available Health political background: Caries is one of the most prevalent diseases worldwide. For (direct restaurations of carious lesions, tooth-coloured composite materials are increasingly used. The compulsory health insurance pays for composite fillings in front teeth; in posterior teeth, patients have to bear the extra cost. Scientific background: Amalgam is an alloy of mercury and other metals and has been used in dentistry for more than one hundred and fifty years. Composites consist of a resin matrix and chemically bonded fillers. They have been used for about fifty years in front teeth. Amalgam has a long longevity; the further development of composites has also shown improvements regarding their longevity. Research questions: This HTA-report aims to evaluate the longevity (failure rate, median survival time (MST, median age of direct amalgam fillings in comparison to direct composite fillings in permanent teeth from a medical and economical perspective and discusses the ethical, legal and social aspects of using these filling materials. Methods: The systematic literature search yielded a total of 1,149 abstracts. After a two-step selection process based on defined criteria 25 publications remained to be assessed. Results: The medical studies report a longer longevity for amalgam fillings than for composite fillings. However, the results of these studies show a large heterogeneity. No publication on the costs or the cost-effectiveness of amalgam and composite fillings exists for Germany. The economic analyses (NL, SWE, GB report higher costs for composite fillings when longevity is assumed equal (for an observation period of five years or longer for amalgam compared to composite fillings. These higher costs are due to the higher complexity of placing composite fillings. Discussion: Due to different study designs and insufficient documentation of study details, a comparison of different studies on longevity of direct amalgam and composite

Evaluation of Shielding Performance for Newly Developed Composite Materials