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Sample records for ground granulated blast-furnace

  1. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    OpenAIRE

    Ashish Kumar Pathak; Dr. V. Pandey

    2014-01-01

    Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS) and this material is ob...

  2. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    International Nuclear Information System (INIS)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-01-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  3. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    Energy Technology Data Exchange (ETDEWEB)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-07-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  4. Correlation of the Processing Parameters in the Formation of Granulated Ground Blast Furnace Slag Geopolymer

    Science.gov (United States)

    Aziz, I. H.; Abdullah, M. M. A. B.; Yong, H. C.; Ming, L. Y.; Panias, D.; Sakkas, K.

    2017-06-01

    Geopolymers are inorganic materials with huge potential applications including building material, fire resistant materials, and agricultural construction materials. Various parameters influenced the final properties of these geopolymer concretes. This study developed the effects of several factors such as solid-to-liquid ratio, NaOH concentration, and Na2SiO3/NaOH ratio on the compressive strength of granulated ground blast furnace slag (GGBFS) by statistical design of experiment (DOE) approach. Analysis of the experimental results through ANOVA exhibited that the specimen with NaOH concentration of 10M, Na2SiO3/NaOH ratio equals to 2.5, and solid-to-liquid ratio of 3.0 curing at room temperatures for 28 days was potential of highest strength (168.705 MPa) in the considered procedure. Besides, the relationship between compressive strength and influential factors could be suitably by fraction factorial design method.

  5. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    OpenAIRE

    Palacios, M.; Bowen, P.; Kappl, M.; Butt, H. J.; Stuer, M.; Pecharromán, C.; Aschauer, U.; Puertas, F.

    2012-01-01

    The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomi...

  6. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    International Nuclear Information System (INIS)

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C.

    2015-01-01

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on 25 Mg, 27 Al, 29 Si, 31 P and 39 K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC

  7. Removal of Hexavalent Chromium in Portland Cement Using Ground Granulated Blast-Furnace Slag Powder

    Directory of Open Access Journals (Sweden)

    Sungchul Bae

    2017-12-01

    Full Text Available Using ground granulated blast-furnace slag (GGBS under different alkaline conditions, we studied the mechanisms and extents of Cr(VI reduction and sorption and compared them to reactions with Portland cement (PC. We also investigated the effects of mixing PC/GGBS ratios on Cr(VI dissolution after carbonating the substrates. We observed a complete sorption and reduction of Cr(VI to Cr(III in a GGBS-in-Ca(OH2 solution (pH > ~12.5 after 10 h, whereas in distilled water (pH = ~11.5 GGBS exhibited only marginal sorption and reduction (20%. Cr reactions with dissolved ions in supernatants derived from GGBS indicated that the anions dissolved from GGBS act as a reducing agent for Cr(VI in a Ca(OH2 solution. Soft X-ray absorption microscopy identified a partial reduction of Cr(VI to Cr(III on the GGBS surface. The carbonation of pure PC paste substantially increased the amount of dissolved Cr(VI in a solution phase whereas a 5 wt % replacement of PC with GGBS significantly reduced the amount of dissolved Cr(VI. We concluded that in the mixed paste during the early curing stage GGBS reduced a significant fraction of Cr(VI to Cr(III and that the Cr(III adsorbed in the GGBS-PC mixture’s hydration products does not readily dissolve, even under carbonation conditions.

  8. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

    Directory of Open Access Journals (Sweden)

    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  9. Study of some health physics parameters of bismuth-ground granulated blast furnace slag shielding concretes

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Sandeep, E-mail: sandeep0078monu@gmail.com [Department of Physics, Punjabi University, Patiala (India); Singh, Sukhpal, E-mail: sukhpal-78@rediffmail.com [Department of Basic and Applied Sciences, Punjabi University, Patiala (India)

    2016-05-06

    The Bismuth-ground granulated blastfurnace slang (Bi-GGBFS) concrete samples were prepared. The weight percentage of different elements present in Bi-GGBFS Shielding concretewas evaluated by Energy Dispersive X-ray Microanalysis (EDX). The exposure rate and absorbed dose rate characteristics were calculated theoretically for radioactive sources namely {sup 241}Am and {sup 137}Cs. Our calculations reveal that the Bi-GGBFS concretes are effective in shielding material for gamma radiations.

  10. Influence of seawater mixing and curing on strength characteristics and porosity of ground granulated blast-furnace slag concrete

    Science.gov (United States)

    Adiwijaya; Hamada, H.; Sagawa, Y.; Yamamoto, D.

    2017-11-01

    Generally, in the concrete industry, several billion tons of fresh water are annually used for mixing water, curing water and cleaning water. Nevertheless, the utilization of seawater in the concrete industry is prohibited, because it increases the risk of corrosion of steel bars in concrete. This study presents strength characteristics and porosity of seawater mixed concrete and tap water mixed concrete incorporating Ground Granulated Blast-Furnace Slag (GGBS) with water-binder ratio (W/B) of 40%, 50% and 60%. The influence of seawater mixing, GGBS and curing conditions such as tap water curing (TC), seawater curing (SC) and air curing (AC) on the strength and porosity of concrete were evaluated. Based on investigation result, it was shown that there is no significant influence of seawater mixing in improving strength of GGBS concrete up to 365 days in TC and SC. Effectiveness of seawater-mixing on strength enhancement of GGBS concrete is larger in air curing than in water curing. Porosity of seawater-mixed concrete is decreased compared to tap water-mixed concrete in all curing conditions.

  11. Performance and Behaviour of Ground Granulated Blast Furnace Slag Imparted to Geopolymer Concrete Structural Elements and Analyzed with ANSYS

    Directory of Open Access Journals (Sweden)

    Maria Rajesh Antonyamaladhas

    2016-01-01

    Full Text Available This paper deals with the behaviour of geopolymer concrete using ground granulated blast furnace slag and steel fibre to compare with M40 grade cement concrete. The cast GPC specimens were placed in a hot curing chamber at 60∘C temperature for 24 hours and tested after 1, 7, 14, and 28 days of ambient curing to find the strength and durability of hardened concrete. The optimum value of compressive strength was attained at 12 Molarities. Fly ash was replaced by GGBS in GPC with different proportions such as 0% to 60% at 5% interval; the optimum strength value was obtained on 40% replacement. From the test results, the compressive, split-tensile, and flexural strength of GPC specimens were 20%, 43%, and 53% higher than those of the control specimens. Based on the optimum strength mix proportion, the structural elements were cast to investigate the stress-strain relations. The GPC beam and L-section showed 33% and 16% higher value. From the results of acid and sulphate resistance tests, it was found that the strength and weight ratio of GPC were higher than the control specimens. From the simulations, it was found that the experimental test results were approximately equal to the ANSYS.

  12. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    Science.gov (United States)

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. Copyright © 2012 Elsevier B.V. All rights reserved.

  13. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Science.gov (United States)

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

  14. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

    International Nuclear Information System (INIS)

    Zhong Shiyun; Ni Kun; Li Jinmei

    2012-01-01

    Highlights: ► The mortar with uncalcined FGD gypsum has suitable workability. ► The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. ► The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. ► The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C–S–H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563–938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO 4 2- from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO 4 2- releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO 4 2- from the mortar with 20% FGD gypsum is 9200 mg·m −2 , which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  15. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Safi, B.

    2011-09-01

    Full Text Available This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC. When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and the ratio for the slag was a constant 30 % by weight of the blend. Rheological and zeta potential tests were conducted to evaluate paste electrokinetics and rheological behaviour. The findings showed that burnt silt is apt for use as an addition to cement for SCC manufacture.

    En el presente trabajo se ha analizado la posibilidad de utilizar los lodos procedentes de embalses como adición en la fabricación del hormigón autocompactante (HAC. Con la calcinación, estos materiales se vuelven más reactivos debido a la transformación en metacaolín, del caolín que forma parte de su composición. Las materias primas empleadas en esta investigación son: cemento Pórtland, lodos de embalse calcinados y escorias granuladas de horno alto. Se prepararon pastas de cemento con mezclas que contenían dos o tres de estos materiales. El porcentaje de reemplazo de los lodos calcinados osciló entre el 10 y el 20 % en peso del cemento, mientras que el de la escoria fue del 30 % en peso de la mezcla. Se llevaron a cabo ensayos reológicos y de potencial zeta para evaluar el comportamiento electrocinético y reológico de las distintas pastas. De acuerdo con los resultados obtenidos, una vez calcinados, los lodos de embalse son aprovechables como adición al cemento con destino a la preparación de HAC.

  16. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    Directory of Open Access Journals (Sweden)

    Palacios, M.

    2012-12-01

    Full Text Available The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomic force microscopy has been measured. To model the interparticle force interactions an effective Hamaker constant was computed from dielectric properties measured on a dense slag sample produced by spark plasma sintering. The obtained results conclude that the dispersion mechanism for all the superplasticizers studied in the present work is mainly dominated by the steric repulsion. Results were then used in a yield stress model, YODEL, to predict the yield stress with and without the superplasticizers. Predictions of the yield stress agreed well with experimental results.

    En este trabajo se ha estudiado la repulsión electrostática y estérica inducida por diferentes aditivos superplastificantes en sistemas de escoria de horno alto en medios alcalinos. Se han estudiado aditivos superplastificantes basados en naftaleno, melamina, copolímeros vinílicos y basados en policarboxilato. Estos aditivos inducen en la escoria un potencial zeta negativo, entre -3 y -10 mV. Por primera vez, se ha determinado el grosor de la capa de aditivo adsorbido sobre la escoria mediante microscopía de fuerzas atómicas (AFM. Para modelizar las fuerzas de interacción entre partículas, se ha determinado la constante efectiva de Hamaker de la escoria a partir de las propiedades dieléctricas de una muestra de escoria obtenida mediante sinterización spark plasma sintering. Los resultados obtenidos concluyen que el mecanismo de dispersión de los superplastificantes

  17. Application of Ground Granulate Blast Furnace Slag-Steel Slag Composite Binder in a Massive Concrete Structure under Severe Sulphate Attack

    Directory of Open Access Journals (Sweden)

    Jin Liu

    2017-01-01

    Full Text Available A composite mineral binder was prepared by mixing ground granulate blast furnace slag (GGBS and steel slag (GGBS/steel slag ratios are 1 : 1 or 3 : 2 by mass. The application of a composite binder in a massive concrete structure under severe sulphate attack is discussed by determining the hydration heat, adiabatic temperature increase, compressive strength, elastic modulus, chloride ion permeability, and sulphate attack resistance. The results show that the hydration heat of the composite binder decreases greatly when the cement replacement ratio increases to 50% at 45°C. The adiabatic temperature rise of the concrete containing the composite mineral admixture decreases significantly. Concrete containing the composite mineral admixture has a lower early elastic modulus and satisfactory late-age compressive strength. The composite mineral admixture can improve the resistance to chloride ion permeability and sulphate attack resistance of concrete, especially during temperature match curing.

  18. Effect of High-Temperature Curing Methods on the Compressive Strength Development of Concrete Containing High Volumes of Ground Granulated Blast-Furnace Slag

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    Wonsuk Jung

    2017-01-01

    Full Text Available This paper investigates the effect of the high-temperature curing methods on the compressive strength of concrete containing high volumes of ground granulated blast-furnace slag (GGBS. GGBS was used to replace Portland cement at a replacement ratio of 60% by binder mass. The high-temperature curing parameters used in this study were the delay period, temperature rise, peak temperature (PT, peak period, and temperature down. Test results demonstrate that the compressive strength of the samples with PTs of 65°C and 75°C was about 88% higher than that of the samples with a PT of 55°C after 1 day. According to this investigation, there might be optimum high-temperature curing conditions for preparing a concrete containing high volumes of GGBS, and incorporating GGBS into precast concrete mixes can be a very effective tool in increasing the applicability of this by-product.

  19. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  20. Estimation of Corrosion-Free Life for Concrete Containing Ground Granulated Blast-Furnace Slag under a Chloride-Bearing Environment

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    Sung In Hong

    2017-01-01

    Full Text Available The rate of chloride transport by diffusion in concrete containing ground granulated blast-furnace slag (GGBS was mathematically estimated to predict the corrosion-free service life of concrete structures exposed to seawater environment. As a factor to corrosiveness of steel embedment, replacement ratio of GGBS was selected, accounting for 25 and 50% to total binder. As a result, it was found that an increase in the GGBS content resulted in an increase in the chloride binding capacity, which would give rise to a lower chloride diffusion rate, thereby reducing the risk of chloride-induced corrosion. When it comes to the sensitivity of parameters to service life, the effective diffusivity showed a marginal influence on serviceability, irrespective of GGBS contents while surface chloride content and critical threshold concentration revealed more crucial factors to long term chloride diffusion. As the GGBS replacement increased, the variation in service life has become less influential with changing parameters. Substantially, GGBS concrete at high replacement ratio enhanced the service life due to a combination of dense pore structure and enhanced chloride binding capacity.

  1. Composite cements containing natural pozzolan and granulated blast furnace slag

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    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  2. Granulated blast furnace slag – A boon for foundry industry | Murthy ...

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  3. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    Energy Technology Data Exchange (ETDEWEB)

    Kovtun, Maxim, E-mail: max.kovtun@up.ac.za; Kearsley, Elsabe P., E-mail: elsabe.kearsley@up.ac.za; Shekhovtsova, Julia, E-mail: j.shekhovtsova@gmail.com

    2015-06-15

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator.

  4. CONTACT STRENGTH OF MECHANOACTIVATED FINE CONCRETES FROM GRANULATED BLAST-FURNACE SLAGS

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    V. I. Bolshakov

    2014-10-01

    Full Text Available Purpose. Strengthening of fine concrete contact zone by mechanical processing of all components of the concrete mix in a mixer-activator and aggregate application with rough surface. Methodology. Rotary activator PC-06, developed by Scientific and Research Institute of Construction Technology, was used as a mixer-activator to achieve this purpose. Granulated blast furnace slag, having a more developed rough surface than sand, was used as fine aggregate. This apparatus provides intensive homogeneous mixing of concrete mix components, processing of raw materials (purification of their particles from contaminants, and mechanical destruction of granulated blast furnace slag surface layers and other components of the mix. Findings. During the preparation work, experimental research of new formations composition of fine concretes, using differential thermal and x-ray phase analysis methods, and physical-mechanical properties of fine concretes in accordance with the applicable standards of Ukraine, were carried out. It is established that the phase composition of new formations of fine concretes made from activated and non-activated mixes, is not changed. Their main difference is the size of generated effects and temperature intervals of occurrence of these peaks. Thus, in fine concretes made on the basis of the activated mixes, magnitude of effects is less, indicating a higher hydration degree of its components. Besides, TG curves of concrete specimens show that weight loss of gel calcium hydrosilicate of concrete from a mechanically activated mix is 0.5...0.7 % more than of concrete from a non-activated mix, which indicates a larger number of these formations in concrete from activated mixes. In general, concretes of different composition, made from a mix, processed in the mixer-activator, have higher mechanical strength. Originality. Ideas about the influence of mechanical activation of components of fine concrete mixes with forming humidity in a

  5. Effect of air-cooled slag and granulated blast furnace slag addition as substitutor on fly ash based geopolymer

    Science.gov (United States)

    Harmaji, Andrie; Imran, Aishah Mahyarni; Sunendar, Bambang; Lazuardi, Muhammad Sofyan; Khairunnasari, Ikhsan; Sobandi, Ahmad

    2017-09-01

    Air Cooled Slag and Granulated Blast Furnace Slag is a waste material from steelmaking process that not utilized, even though it rich in silica and CaO that can increase mechanical properties of building materials. Therefore, this material is potential as substitutor for geopolymer. Geopolymer is an alkali activated material consists of aluminosilicate precursor activated by NaOH and waterglass as activator. One of the common aluminosilicate binder used is fly ash. Geopolymer was made by mixing fly ash and air cooled slag or granulated blast furnace slag in certain ratio with alkali activator solution. The aim for this study is to obtain the best ratio of slag to fly ash binder that produces the highest compressive strength. The best compressive strength was 29.80 MPa achieved in fly ash:air cooled slag 40:60 ratio and 31.33 MPa achieved in fly ash:granulated blast furnace slag 40:60 ratio. X-Ray Diffraction test showed the appearance of anorthite (Ca, Na (Al, Si)4 O8). FTIR characterization showed the appearance of siloxo and sialate bonding which commonly found in geopolymerization.

  6. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement

    International Nuclear Information System (INIS)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-01-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  7. Simulation of blast furnace operation during the substitution of coke and pulverized coal with granulated waste plastic

    Directory of Open Access Journals (Sweden)

    Kovačević Tihomir M.

    2014-01-01

    Full Text Available The possibility of using the waste plastic as reducing agent in blast furnace for obtaining pig iron is in focus for the past couple year. The simulation of blast furnace process in BFC software has been performed in order to analyze the coke and coals saving, CO2 emission and determining the economic benefits. Three different batches were made for comparative analysis, depending on the batch composition and input of batch components into the blast furnace: case 1 (C1, case 2 (C2 and case 3 (C3. The base case, C1 contains sinter (bulk material which is needed for obtaining 1 tone of pig iron, quartz which provides slag alkalinity and coke as reducing and energy agent. C2 has the same components as C1, but contains pulverized coal instead one part of coke and C3 contains granulated waste plastic instead coke in an approximately the same amount as pulverized coal. The substitution of coke with pulverized coal and waste plastic is 18.6 % and 25.2 %, respectively. The economic, productivity and ecologic aspects have been analyzed. The consumption of each tone of waste plastic in blast furnace saves 360 $, which is 18 times more than its price, bearing in mind that the market price of coke is 380 $/t % and waste plastic 20 $/t. Regarding the specific productivity, it decreases from 2.13 for C1 to 1.87 for C3. From an environmental aspect there are two main benefits: reduction of CO2 emission and impossibility of dioxin formation. The CO2 emission was 20.18, 19.46 and 17.21 for C1, C2 and C3, respectively.

  8. Preparation of glass-forming materials from granulated blast furnace slag

    Science.gov (United States)

    Alonso, M.; Sáinz, E.; Lopez, F. A.

    1996-10-01

    Glass precursor materials, to be used for the vitrification of hazardous wastes, have been prepared from blast furnace slag powder through a sol-gel route. The slag is initially reacted with a mixture of alcohol (ethanol or methanol) and mineral acid (HNO3 or H2SO4) to give a sol principally consisting of Si, Ca, Al, and Mg alkoxides. Gelation is carried out with variable amounts of either ammonia or water. The gelation rate can be made as fast as desired by adding excess hydrolizing agent or else by distilling the excess alcohol out of the alkoxide solution. The resulting gel is first dried at low temperature and ground. The powder thus obtained is then heat treated at several temperatures. The intermediate and final materials are characterized by thermal analysis, infrared (IR) spectroscopy, X-ray diffraction, scanning electron microscopy (SEM), and chemical analysis. From the results, the operating conditions yielding a variety of glass precursors differing in their composition are established. The method, in comparison with direct vitrification of slag, presents a number of advantages: (1) the glass precursor obtained devitrifies at higher temperatures; (2) it enables the adjustment, to a certain extent, of the chemical composition of the glass precursor; and (3) it permits recovering marketable materials at different stages of the process.

  9. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    Directory of Open Access Journals (Sweden)

    Robayo, R. A.

    2016-03-01

    Full Text Available This study describes the synthesis at ambient temperature (25±3 °C of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30% on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD, infrared spectroscopy (FTIR and scanning electron microscopy (SEM were used. The results indicate the possibility of obtaining a geopolymer cement with a compressive strength of up to 48.11 MPa after 28 days of curing at ambient temperature whose characteristics are comparable to those of commercial portland cement.Este trabajo describe la síntesis a temperatura ambiente (25±3 °C de sistemas geopoliméricos de tipo binario basados en una puzolana natural de origen volcánico y escoria siderúrgica de alto horno usando activadores alcalinos basados en la combinación de Na2SiO3 y NaOH. Se estudió el efecto de la relación SiO2/Al2O3, Na2O/Al2O3 y la cantidad de escoria adicionada en niveles entre el 0 y 30% sobre la cinética de reacción, la resistencia a la compresión y la microestructura del producto final. Para la caracterización de las pastas geopoliméricas se utilizaron técnicas como difracción de rayos X (DRX, espectroscopia infrarroja (FTIR y microscopia electrónica de barrido (MEB. Los resultados conseguidos revelan la posibilidad de obtener un cementante geopolimérico con una resistencia a la compresión de hasta 48,11 MPa a los 28 días de curado a temperatura ambiente cuyas características son comparables a las de un cemento portland comercial.

  10. Potential modification of hydration of alkali activated mixtures from granulated blast furnace slag and fly ash

    Czech Academy of Sciences Publication Activity Database

    Tomková, V.; Ovčačík, F.; Vlček, J.; Ovčačíková, H.; Topinková, M.; Vavro, M.; Martinec, Petr

    2012-01-01

    Roč. 56, č. 2 (2012), s. 168-176 ISSN 0862-5468 R&D Projects: GA ČR GA106/09/0588 Institutional support: RVO:68145535 Keywords : alkali-activated materials * blast furnace slag * mechanical activation * fly ash Subject RIV: DD - Geochemistry Impact factor: 0.418, year: 2012 http://www.ceramics-silikaty.cz/2012/pdf/2012_02_168.pdf

  11. High calcium fly ash geopolymer stabilized lateritic soil and granulated blast furnace slag blends as a pavement base material.

    Science.gov (United States)

    Phummiphan, Itthikorn; Horpibulsuk, Suksun; Rachan, Runglawan; Arulrajah, Arul; Shen, Shui-Long; Chindaprasirt, Prinya

    2018-01-05

    Granulated Blast Furnace Slag (GBFS) was used as a replacement material in marginal lateritic soil (LS) while class C Fly Ash (FA) was used as a precursor for the geopolymerization process to develop a low-carbon pavement base material at ambient temperature. Unconfined Compression Strength (UCS) tests were performed to investigate the strength development of geopolymer stabilized LS/GBFS blends. Scanning Electron Microscopy and X-ray Diffraction analysis were undertaken to examine the role of the various influencing factors on UCS development. The influencing factors studied included GBFS content, Na 2 SiO 3 :NaOH ratio (NS:NH) and curing time. The 7-day soaked UCS of FA geopolymer stabilized LS/GBFS blends at various NS:NH ratios tested was found to satisfy the specifications of the Thailand national road authorities. The GBFS replacement was found to be insignificant for the improvement of the UCS of FA geopolymer stabilized LS/GBFS blends at low NS:NH ratio of 50:50. Microstructural analysis indicated the coexistence of Calcium Silicate Hydrate (CSH) and Sodium Alumino Silicate Hydrate products in FA geopolymer stabilized LS/GBFS blends. This research enables GBFS, which is traditionally considered as a waste material, to be used as a replacement and partially reactive material in FA geopolymer pavement applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  12. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  13. Study on the durability of concrete using granulated blast furnace slag as fine aggregate

    Science.gov (United States)

    Shi, Dongsheng; Liu, Qiang; Xue, Xinxin; He, Peiyuan

    2018-03-01

    In order to assessing the durability of concrete using granulated blastfurnace slag (GBS) as fine aggregate and compare it with natural river sand concrete, three different size of specimen were produced by using the same mix proportion with 3 different water cement ratios and 3 replacement ratios, and using it to measure the three aspects on the durability of concrete including freeze-thaw performance, dry-shrinkage performance and anti-chloride-permeability performance. In this paper. The test results show that using GBS as fine aggregate can slightly improve anti-chloride-permeability performance and dry-shrinkage performance of concrete in the condition of low water cement ratio, on the other hand, using GBS or natural river sand as fine aggregate has almost similar durability of concrete.

  14. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    Directory of Open Access Journals (Sweden)

    Mejía, J. M.

    2013-09-01

    Full Text Available This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA, granulated blast furnace slag (GBFS and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and microstructure. The findings showed that the agro-industrial by-product can be used to yield alkali-activated materials with 7-day mechanical strengths on the order of 42 MPa. The study confirmed that both amorphous silica and part of the crystalline silica present in RHA participate in the alkaline activation process, providing the alkalinity is suitably adjusted.Este estudio evalúa la viabilidad de utilizar un subproducto agroindustrial, la ceniza de cascarilla de arroz (RHA proveniente de un equipo combustor de una empresa Arrocera en Colombia, como reemplazo total de la sílice aportada por el silicato de sodio comercial en sistemas cementicios activados alcalinamente. Se prepararon pastas de ceniza volante (FA, de escoria de alto horno (GBFS y un sistema binario 50FA:50GBFS, que fueron activadas por una mezcla de silicato de sodio e hidróxido de sodio, y por dos tipos de RHA. Las mezclas se caracterizaron mecánica, mineralógica y microestructuralmente. Los resultados demuestran que es posible obtener materiales activados alcalinamente con resistencias mecánicas del orden de 42 MPa, a 7 días de curado, utilizando el subproducto agroindustrial. Este estudio corrobora que tanto la sílice amorfa como parte de la sílice cristalina presente en RHA tienen la posibilidad de participar en el proceso de activación alcalina, siempre y cuando las condiciones de alcalinidad estén adecuadamente ajustadas.

  15. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  16. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement; Efecto de la incorporacion de ceniza volante y escoria de horno alto en el comportamiento electroquimico de concretos de cemento comercial

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-07-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  17. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  18. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM. Final Report Volume 2: Project Performance and Economics

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    1999-10-01

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998.

  19. Mechanical Properties of High Strength Mortars Made withFine Waste Concrete Aggregates and Ground Granulated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Ali Hassoon Nahhab

    2018-01-01

    Full Text Available The mechanical properties of high strength mortars produced with fine waste concrete aggregate (FWCA and GGBFS were investigated. The natural sand was replaced by FWCA with different levels, namely 0, 25, 50, 75, and 100%. The ordinary Portland cement (OPC was substituted by GGBFS with 0, 30, and 60% by weight. To satisfy the requirements of high strength, all the mortar mixes were made with a 0.25 w/bratio. The hardened mortars were tested for compressive strength, splitting tension, and fracture parametersat different ages.The experimental findings showed that the mixtures with FWCA showed lower strength, fracture energy and toughness compared to the corresponding reference mixes at a given age and GGBFS content. The 30% replacement of OPC by GGBFS improved the strengths of all mixes at 28 and 90 days. Moreover, the use of 30% GGBFS counterbalanced the strength decrement due to the use of the FWCA such that the mixtures with FWCA and GGBFS showed strengths comparable to or even exceeded the strengths of the mixtures made with natural sand only.

  20. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    International Nuclear Information System (INIS)

    Chartier, D.; Muzeau, B.; Stefan, L.; Sanchez-Canet, J.; Monguillon, C.

    2017-01-01

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  1. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, D., E-mail: david.chartier@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Muzeau, B. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Stefan, L. [AREVA NC/D& S - France/Technical Department, 1 place Jean Millier 92084 Paris La Défense (France); Sanchez-Canet, J. [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Monguillon, C. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2017-03-15

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  2. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  3. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    Unlike previous investigations, this study attempted to make a clear distinction between the contributions of the two components in a blended cement consisting of ordinary Portland cement (OPC) and ground blast furnace slag (BFS). These contributions of each component have been quantified. Relationships between the ...

  4. Slag wool manufacturing from blast furnace slag

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Руських

    2016-11-01

    Full Text Available Slag wool is the most expensive and valuable product of blast furnace slag processing. Slag wool is in great demand nowadays. The article highlights the factors influencing the mineral wool quality: chemical composition that determines the acidity of the module, the temperature of the molten slag and the required slag jet thickness consistency. Mineral wool is produced by blowing air or steam into a jet of molten slag. As a result of it the slag crushes into droplets stretching. The resulting wool contains 5% slag and 95% air. The quality of the obtained slag wool depends on the module acidity of the slag. The blast furnace slags of «Ilyich iron and steel works of Mariupol» and «Azovstal iron & steel works» are the main (short slags – they give short fibers. To obtain high-quality long fiber wool it is necessary to add admixtures into basic blast furnace slag to reduce its basicity. As a result of the fuel and energy rising prices and the necessity to reduce the slag wool cost it is necessary to develop a new technology with fiery-liquid slag, with the removal of iron compounds and sulphur from the melts and the introduction of corrective additives to improve the quality of slag wool. Good thermal conductivity (about 0,03 kcal/m∙h∙°C and other indicators (resistance, volume weight make it possible to use the materials from slag wool (pads, rigid and semi-rigid plates as heat and sound insulating materials

  5. Carbon Tubular Morphologies in Blast Furnace Coke

    Directory of Open Access Journals (Sweden)

    Stanislav S. Gornostayev

    2008-01-01

    Full Text Available The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs in a blast furnace (BF coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N2 and O2. The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallurgical site proves to be substantial, it could become a subject of environmental concern.

  6. Physical, chemical, and mineralogical characteristics of blast furnace slag on durability of concrete

    Directory of Open Access Journals (Sweden)

    Yogarajah Elakneswaran

    2018-01-01

    Full Text Available A partial replacement of Portland cement (PC by ground granulated blast furnace slag (GGBFS is an effective method to improve the durability of concrete due to its lower diffusivity and higher chemical resistance compared to PC. Further, the microstructure of GGBFS blended cementitious materials controls the physicochemical properties and performance of the materials in concrete. Therefore, understanding of cement hydration and cementing behavior of GGBFS is essential to establish microstructure property relationship for predicting performance. In this study, hydration, microstructure development, and chloride ingress into GGBFS-blended cement have been investigated. Solid-phase assemblage and pore solution chemistry of hydrating PC and cement blended with GGBFS were predicted using thermodynamic model and compared with experimental data. A mathematical model integrating PC hydration, GGBFS reaction, thermodynamic equilibrium between hydration products and pore solution, ionic adsorption on C-S-H, multi-component diffusion, and microstructural changes was developed to predict chloride ingress into GGBFS blended cementitious materials. The simulation results on chloride profiles for hydrated slag cement paste, which was prepared with 50% of replacement of PC with GGBFS, were compared with experimental results. The model quantitively predicts the states of chloride such as free, adsorbed on C-S-H, and chemically bound as Friedel’s salt.

  7. Pellet reduction properties under different blast furnace operating conditions

    OpenAIRE

    Leimalm, Ulrika

    2006-01-01

    One of the aims of modern blast furnace (BF) ironmaking is to reduce coke consumption. One way is to increase the injection of reduction agents, such as pulverized coal. An increase in pulverized coal injection rate (PCR) will affect the blast furnace process and the conditions for iron oxide reduction. Changes in PCR influence the composition of the ascending gases and the in-furnace temperature isotherms. The performed tests involve full-scale, pilot and laboratory investigations. Raw mater...

  8. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  9. Behaviour of high-strength concrete incorporating ground ...

    African Journals Online (AJOL)

    Behaviour of high-strength concrete incorporating ground granulated blast furnace slag at high-temperature. ... The PDF file you selected should load here if your Web browser has a PDF reader plug-in installed (for example, a recent version of Adobe Acrobat Reader). If you would like more information about how to print, ...

  10. Investigation of accretion formation in a blast furnace shaft

    Energy Technology Data Exchange (ETDEWEB)

    Klima, R.; Hoefer, O.; Chiarotti, U.; Fredman, T.; Hillmann, C.; Raipala, K.; Eriksson, J. (eds.) [BFI Duesseldorf (Germany)

    2005-07-01

    Accretions in the bosh, belly and shaft have a significant influence on blast furnace performance and on the service life of the refractory lining and the cooling system. To analyse the mechanisms of formation and dislodging of accretions, investigations were carried out at four different blast furnaces. Three blast furnaces were equipped with additional measurements to investigate the accretion formation process and to provide information for the development of accretion estimation models. Installation activities included thermocouples, heat-flux meters, staves with instrumentation for heat-flux measurement and a small horizontal lance. The distribution of accretions in the shaft was documented. Samples were taken out of accretions during blast furnace stoppages. Their acquisition was simplified with newly developed sampling devices. The samples were analysed to determine chemical and mineralogical properties and thermal conductivity. Samples were mainly made up of reduced iron or of coke and sinter structures glued together by zinc or alkali compounds. Together with a newly developed offline model for the simulation of accretion formation, different parameters influencing the formation process were identified. The main parameters are: burden material composition, blast furnace operating conditions; and the cooling system. Countermeasures to prevent excessive accretion growth were determined. They offer a better operational control of accretions. Different models to identify accretion formation were developed and an overview was presented. Different models were necessary to distinguish between the various measurement, cooling-system and blast-furnace setups. Most of the models are already implemented and in operational use. For some of them application at other blast furnaces was already realised or is possible. 9 refs., 18 figs., 20 tab.

  11. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  12. Radiometric report for a blast furnace tracing with radioactive isotopes

    International Nuclear Information System (INIS)

    Tanase, G.; Tanase, M.

    1995-01-01

    One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

  13. Reductive solidification/stabilization of chromate in municipal solid waste incineration fly ash by ascorbic acid and blast furnace slag.

    Science.gov (United States)

    Zhou, Xian; Zhou, Min; Wu, Xian; Han, Yi; Geng, Junjun; Wang, Teng; Wan, Sha; Hou, Haobo

    2017-09-01

    Fly ash is a hazardous byproduct of municipal solid waste incineration (MSWI). Cementitious material that is based on ground-granulated blast furnace slag (GGBFS) has been tested and proposed as a binder to stabilize Pb, Cd, and Zn in MSWI fly ash (FA). Cr, however, still easily leaches from MSWI FA. Different reagents, such as ascorbic acid (VC), NaAlO 2 , and trisodium salt nonahydrate, were investigated as potential Cr stabilizers. The results of the toxicity characteristic leaching procedure (TCLP) showed that VC significantly improved the stabilization of Cr via the reduction of Cr(VI) to Cr(III). VC, however, could interfere with the hydration process. Most available Cr was transformed into stable Cr forms at the optimum VC content of 2 wt%. Cr leaching was strongly pH dependent and could be represented by a quintic polynomial model. The results of X-ray diffraction and scanning electron microscopy-energy dispersive analysis revealed that hollow spheres in raw FA were partially filled with hydration products, resulting in the dense and homogeneous microstructure of the solidified samples. The crystal structures of C-S-H and ettringite retained Zn and Cr ions. In summary, GGBFS-based cementitious material with the low addition of 2 wt% VC effectively immobilizes Cr-bearing MSWI FA. Copyright © 2017. Published by Elsevier Ltd.

  14. Thermal treatment of simulant plutonium contaminated materials from the Sellafield site by vitrification in a blast-furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Hyatt, N.C., E-mail: n.c.hyatt@sheffield.ac.uk [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Schwarz, R.R.; Bingham, P.A.; Stennett, M.C.; Corkhill, C.L.; Heath, P.G.; Hand, R.J. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); James, M.; Pearson, A. [Sellafield Ltd., Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Morgan, S. [Sellafield Ltd., Hinton House, Risley, Warrington WA3 6GR (United Kingdom)

    2014-01-15

    Graphical abstract: Storage of 200 L drums of PCM waste at the Sellafield site, UK. Abstract: Four waste simulants, representative of Plutonium Contaminated Materials (PCMs) at the Sellafield site, were vitrified through additions of Ground Granulated Blast-furnace Slag (GGBS). Ce (as a Pu surrogate) was effectively partitioned into the slag product, enriched in an amorphous CaO–Fe{sub 2}O{sub 3}–Al{sub 2}O{sub 3}–SiO{sub 2} phase when other crystalline phases were also present. Ce L{sub 3} edge XANES data demonstrated Ce to be present as trivalent species in the slag fraction, irrespective of the waste type. Estimated volume reductions of ca. 80–95% were demonstrated, against a baseline of uncompacted 200 L PCM waste drums. The dissolution behaviour of PCM slag wasteforms was investigated at 50 °C in saturated Ca(OH){sub 2} solution under N{sub 2} atmosphere, to simulate the hyperalkaline anoxic environment of a cementitious UK Geological Disposal Facility for Intermediate Level Waste (ILW). These experiments demonstrated the performance of the slag wasteforms to be comparable to that of other vitrified ILW materials considered potentially suitable for geological disposal.

  15. Studying and improving blast furnace cast iron quality

    Directory of Open Access Journals (Sweden)

    Т. К. Balgabekov

    2014-10-01

    Full Text Available In the article there are presented the results of studies to improve the quality of blast furnace cast iron. It was established that using fire clay suspension for increasing the mould covering heat conductivity improves significantly pig iron salable condition and filtration refining method decreases iron contamination by nonmetallic inclusions by 50 – 70 %.

  16. Chloride ingress of carbonated blast furnace slag cement mortars

    NARCIS (Netherlands)

    Holthuizen, P.E.; Çopuroglu, O.; Polder, R.B.

    2017-01-01

    In the Netherlands civil engineering structures, such as overpasses, bridges and tunnels are generally built using blast furnace slag cement (BFSC, CEM III/B) concrete, because of its high resistance against chloride penetration. Although the Dutch experience regarding durability performance of BFSC

  17. A research on ceramsite obtained from blast furnace slag and ...

    African Journals Online (AJOL)

    In order to solve disposal problem of solid waste, blast furnace slag (BFS) and sewage sludge (SS) were tested as components for producing ceramsite. This study investigated the feasibility of that at different preheating and sintering temperature and duration and different mass ratios (BFS: SS: clay). The results show that ...

  18. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    Predetermined quantities of sodium silicate and Fe-Si powder were added to the mould ingredients; blending was conducted in a timeframe of five ... were analyzed and same was reported. Figure 2 ... particles with foaming action around it, which can be clearly visible from the obtained SEM images of the moulds under.

  19. Blast furnace coke substitutes from Victorian brown coal

    OpenAIRE

    Mollah, Mamun

    2017-01-01

    Iron is usually produced from its ores using coke in a blast furnace (BF). Coke, a hard and macroporous carbon material, is produced from special coals (coking coals) and acts as fuel, smelting agent, and the permeable support for the charge to the BF. No material can completely replace coke in a BF. Coking coals are becoming harder (and more expensive) to obtain. Victorian brown coal (VBC) is accessible, cheap, with low mineral concentrations, which is favourable for iron production in a BF....

  20. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  1. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  2. CFD‐DEM modelling of blast furnace tapping

    OpenAIRE

    Vango, Mathias; Pirker, Stefan; Lichtenegger, Thomas

    2017-01-01

    The campaign length of a blast furnace is limited by the hearth inner lining lifetime. In order to maximize the campaign length and ensure a good draining of hot metal and slag, a good understanding of the flow in the hearth is essential. Challenges in modelling the flow involve several continuous phases (hot metal, slag and hot blast) as well as the presence of the deadman, a dense bed of coke particles. The shape and position of the deadman depend on the weight of the burden column above an...

  3. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  4. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  5. Behaviour of high-strength concrete incorporating ground ...

    African Journals Online (AJOL)

    Two series of tests were carried out on concrete incorporating Ground Granulated Blast Furnace Slag (GGBFS) of “Mittal steel Annaba” (Algeria) with and without polypropylene fibre additions were realized. Samples were subjected to various temperatures (20°C , 100°C, 300 °C, 500°C and 700°C), a stability of one hour ...

  6. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1997-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  7. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

    Directory of Open Access Journals (Sweden)

    Lixin WANG

    2016-02-01

    Full Text Available The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regional flow field is built with Pro/E software. Based on FLUENT module of ANSYS Workbench, along with standard k-ε turbulence model and DPM model, simulation analysis of moving trajectories of dust particles in butterfly valve region under 3 blast furnace gas flow speeds is conducted. Results show that the deposition mass of dust particles decreases firstly, then increases with the enlargement of valve plate opening angle under the blast furnace gas flow speed of 8 m/s, while decreases with the enlargement of valve plate opening under the blast furnace gas flow speeds of 12 m/s and 16 m/s. In the case of the valve plate opening angle of 15°, the deposition rate of dust particles increases with the growing of blast furnace gas flow speed, while decreases with the growing of blast furnace gas flow speed under the cases of valve plate opening angle of 45° and 75°. The research results provide a theoretical reference for the development of automatic dust removal system in the butterfly valve region of the blast furnace gas pipeline.

  8. Greener durable concretes through geopolymerisation of blast furnace slag

    Science.gov (United States)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  9. Nodal wear model: corrosion in carbon blast furnace hearths

    Directory of Open Access Journals (Sweden)

    Verdeja, L. F.

    2003-06-01

    Full Text Available Criterions developed for the Nodal Wear Model (NWM were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid.

    Se aplican los criterios del Modelo de Desgaste Nodal (MDN para la estimación de los perfiles de corrosión que podría ir adquiriendo el crisol de un homo alto durante su campaña. Atendiendo al propio diseño del crisol, a las condiciones límites de contorno, a las características del material refractario utilizado y a las condiciones de operación del horno, se consiguen simular perfiles de desgaste con "pozo central", con "forma de seta" ó de "pie de elefante". Los fundamentos del MDN se apoyan en la idea de considerar que la corrosión del refractario es función de la temperatura que el sistema pueda presentar en cada punto (nodo de la intercara refractario-fundido y de las correspondientes características físico-químicas del fluido corrosivo.

  10. Coal-oil mixture combustion program: injection into a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jansto, S.G.; Mertdogan, A.; Marlin, L.A.; Beaucaire, V.D.

    1982-04-30

    A chemically stabilized coal-oil mixture (COM) was made and used as an auxiliary fuel in a blast furnace for 44 days. Approximately 485,000 gallons of COM were produced at an on-site COM plant. Composition was 47.9% coal, 47.6% No. 6 oil, 4.0% water, and 0.5% emulsifier. Average injection rates were 3.8 to 13.0 gpm during different periods of the trial. Coal handling equipment, mixing and processing equipment, pumps, piping, fuel lances, and instrumentation are discussed. The blast furnace performance during the trial is compared to a Base Period of injecting No. 6 oil. Blast furnace performance was satisfactory, with one pound of COM replacing one pound of coke or 0.8 pound of No. 6 oil. The production of COM and its usage in a blast furnace is economical and feasible.

  11. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    Reactions of coke in the blast furnace are determined mainly by the nature of the coke itself which depends on the coal properties, its preparation and the coking conditions. In the blast furnace the coke reacts with alkali and alkaline earth metals in the burden. Preheated coal charges were found to absorb far less sodium and potassium carbonates than a conventional moist charge over an equivalent period, due to the smaller pore volume available.

  12. The design of system for operative planning of blast furnace production process

    Directory of Open Access Journals (Sweden)

    Malindžák Dušan

    1996-12-01

    Full Text Available A system for operative planning of blast furnace production process is described in the paper. The suggested system is based on the use of a new hierarchy of operative plans, consisting of one-month plan, (7+3 days plan, and 24-hour plan. The system allows smoothing of production process at the blast furnace plant, and at the same time satisfies all requirements of the steel plant regarding to the amount of pig iron.

  13. Green binding material using alkali activated blast furnace slag with silica fume

    Directory of Open Access Journals (Sweden)

    Mohamad Sayed

    2012-12-01

    Full Text Available Recently million tons of cement is produced in Egypt accompanied with million tons of CO2 emission which causes annually negative impact on the environment. Granulated blast furnace slag and silica fume are produced as by-product from iron and chemical industries with limited recycling facility. This paper represents an experimental study aimed to safe ferrosilicon alloy of slag and silica fume to produce cementless binding material using both of Sodium Hydroxide and water glass liquid (Sodium Silicate as alkaline activator. Experimental program was designed to study silica/slag ratio, percentage of alkali activator, water/binding ratio, incorporation of superplasticizer, and curing condition on the properties of the produced binding material. Compressive strength and mineralogical analysis were conducted on the polymeric binding material to asses the effectiveness of the main variables. The tests were divided into two stages; in the first stage compressive strength was conducted for all mixes while X-ray, microscopic scan (SEM, and infrared analysis (IR were carried out for the most pronounced promising mixes. The results showed that ratio of 25% of silica/slag is the most effective ratio and 5% of each of Sodium Hydroxide and Sodium Silicate was the optimum percentage of the alkaline activator. Additionally the use of superplasticizer is essential as it positively reduces the mixing water and maintains the binding material with acceptable workability.

  14. Kinetics and physico-chemical properties of alkali activated blast-furnace slag/basalt pastes

    Directory of Open Access Journals (Sweden)

    H. El Didamony

    2012-12-01

    Full Text Available Granulated blast-furnace slag (GBFS is a by-product of the metallurgical industry and consists mainly of lime and calcium–magnesium aluminosilicates that defined as the glassy granular material formed by rapid cooling of molten slag with excess water resulting in an amorphous structure. Alkali-activated slag (AAS binders have taken a great interest from researchers due to its manufacturing process which has important benefits from the point of view of the lower energy requirements and lower emission of greenhouse gases with respect to the manufacturing of Portland cement. In this study, GBFS was replaced by 20, 40 and 60 wt.% of basalt activated by 6 wt.% of alkali mixture composed of 1:1 sodium hydroxide (SH and liquid sodium silicate (LSS mixed with sea water and cured in 100% relative humidity up to 90 days. The physic-chemical parameters were studied by determination of setting time, combined water content, bulk density and compressive strength. As the amount of basalt increases the setting time as well as compressive strength decreases while the bulk density increases. The compressive strength values of dried pastes are greater than those of saturated pastes. The hydrated products are identified by TGA/DTG analysis, IR spectroscopy and scanning electron microscopy (SEM.

  15. Numerical investigation of waste plastic: Injection in a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Goto, A.; Morozumi, Y.; Hagiya, H.; Aoki, H.; Miura, T. [Tohoku University, Sendai (Japan). Dept. of Chemical Engineering

    2008-03-15

    In the present study, waste plastic injection in blast furnace processes is investigated numerically. A mathematical model developed in this study describes turbulent flows, heat and mass transfer, chemical reactions in gas, particle and coke-bed phases, and particle trajectories. In the simulation, pulverized particles of coal or plastics are injected into a blowpipe with a nitrogen gas stream, and are then supplied to the raceway region in the coke particle bed. The difference in the gasification behaviors between coal and plastic particles are discussed. The effects of the diameter of plastic particles on the gasification behavior are also investigated. Coal particles are rapidly gasified in the blowpipe because of their small size. In contrast, the gasification of plastic particles rarely occurs in the blowpipe, even if small plastic particles are injected. In addition, the flows of plastic particles are biased in the blowpipe, and consequently the reaction zone of gasification is narrow. In the raceway of the coke bed, the pulverized coal particles exit the raceway due to their small diameter, and are then discharged from the coke bed without sufficient gasification. On the other hand, the plastic particles circulate in the raceway until the diameters thereof decrease below a critical diameter. As a result, since the gasification reaction progresses during the circulation, the combustion efficiency of plastic particles remains high even though the initial diameter of the plastic particles is large.

  16. Injection of heavy fuel oil into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Paloposki, T. [Helsinki Univ. of Technology, Otaniemi (Finland); Hakala, J.; Mannila, P.; Laukkanen, J. [Oulu Univ. (Finland)

    1996-12-31

    This study deals with the injection and combustion of heavy fuel oil in blast furnaces. The injection of the oil was studied experimentally in a small-scale test rig. The combustion of the oil was analysed with a commercial computer program for flow and combustion simulations. Results from computer simulations show that the combustion of the oil can be improved by decreasing the size of the oil drops and by enhancing the mixing between the oil drops and the hot blast. The devolatilization rate of the oil mainly depends on the size of the oil drops. The combustion rate of the volatiles mainly depends on the effectiveness of turbulent mixing with combustion air. Methods to decrease the size of the oil drops were sought in the experimental part of the study. Experimental results show that the size of the oil drops increases with increasing mass flow rate of the oil and decreases with increasing velocity of the hot blast. Methods to improve the mixing between the oil drops and the hot blast are suggested but have not yet been experimentally tested. (author) (4 refs.)

  17. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

    1996-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  18. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  19. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    Energy Technology Data Exchange (ETDEWEB)

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  20. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  1. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace

    International Nuclear Information System (INIS)

    Romero, M. A.; Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F.; Menendez, J. L.

    2000-01-01

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs

  2. Evaluation of effectiveness of raw materials and materials use in a blast furnace department of a steelworks

    Directory of Open Access Journals (Sweden)

    E. Kardas

    2017-01-01

    Full Text Available The paper analyses the quality of raw materials used in the production of blast furnace pig iron. The ferruginous sinter and pellets are the basic raw materials used in the process. The paper presents the impact of those raw materials quality on the effectiveness of the blast furnace process. The process effectiveness will be specified by means of selected process parameters.

  3. Automated information system for analysis and prediction of production situations in blast furnace plant

    Science.gov (United States)

    Lavrov, V. V.; Spirin, N. A.

    2016-09-01

    Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

  4. Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

    Directory of Open Access Journals (Sweden)

    Leandro Rocha Lemos

    2015-07-01

    Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

  5. Comparison of CO2 emission between COREX and blast furnace iron-making system.

    Science.gov (United States)

    Hu, Changqing; Han, Xiaowei; Li, Zhihong; Zhang, Chunxia

    2009-01-01

    Steel works faced increasing demand to minimize the emission of GHGs. The CO2 emissions of COREX and blast furnace iron-making system were compared. It is point out that COREX contribute little to CO2 emission reduction. Comparing to conventional blast furnace iron-making system, direct CO2 emissions of COREX is higher. Considering the credits of export gases for power generation, the total CO2 emission of COREX have advantages only when the COREX is joined with high-efficiency generating units which efficiency is greater than 45% and CO2 emission factor of the grid is higher than 0.9 kgCO2/kWh.

  6. The effect of soaking time on properties of blast furnace coke

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, R.; Dash, P.S.; Krishnan, S.H.; Kumar, D. [Tata Steel, Jamshedpur (India)

    2004-07-01

    Attempts were made to study the effect of soaking time on properties of blast furnace coke at Tata Steel. Plant trial indicated that when soaking time was increased the +50 mm size coke, mean size, and M{sub 40} indices improved. The CSR value exhibited no significant improvement after a certain limit. This may be due to stability of coke structure improvement in coke quality by increasing soaking time. To achieve the maximum improvement in coke cost, loss of output and heat consumption may be compensated by decreasing coke rate and improving productivity in the blast furnace. 6 refs., 8 figs., 3 tabs.

  7. Production analysis of methanol and hydrogen of a modificated blast furnace gas using nuclear energy of the high temperature reactor

    International Nuclear Information System (INIS)

    Peschel, W.

    1985-12-01

    Modern blast furnaces are operated with a coke ration of 500 kg/t pig iron. The increase of the coke ratio to 1000 kg/t pig iron raises the content of carbon monoxide and hydrogen in the blast furnace gas. On the basis of a blast furnace gas modificated in such a way, the production of methanol and hydrogen is investigated under the coupling of current and process heat from the high temperature reactor. Moreover the different variants are discussed, for which respectively a material and energetic balance as well as an estimation of the production costs is performed. Regarding the subsequent treatment of the blast furnace gas it turns out favourably in principle to operate the blast furnace with a nitrogen-free wind consisting only of oxygen and steam. The production costs show a strong dependence on the raw material costs, whose influence is shown in a nomograph. (orig.) [de

  8. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  9. Innovation based on tradition : Blast furnace slag cement for durable concrete structures in Norway?

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.; De Rooij, M.; Larsen, C.K.; Pedersen, B.

    2014-01-01

    Blast furnace slag cement (BFSC) has been used to build reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by

  10. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy

  11. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  12. The effect of blast furnace slag on the self-compactability of pumice ...

    Indian Academy of Sciences (India)

    Abstract. This paper presents the results of an experimental study of the effects of blast furnace slag, different water/(cement+mineral additive) ratios and pumice aggregates on some physical and mechanical properties of self-compacting lightweight aggregate concrete. In this study, pumice was used as lightweight ...

  13. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate,

  14. Improvement in blast furnace reaction efficiency through the use of highly reactive calcium rich coke

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Ayukawa, H.; Kitaguchi, H.; Tahara, T.; Matsuzaki, S.; Naito, M.; Koizumi, S.; Ogata, Y.; Nakayama, T.; Abe, T. [Nippon Steel Corp. Ltd., Chiba (Japan)

    2005-07-01

    A method to produce coke in 'lump' form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke at a low temperature range in the thermal reserve zone of a blast furnace. Furthermore it was proved that strong, highly reactive 'lump' form coke could be produced by adding a Ca-rich non-caking coal and adjusting the coal blend composition. Based on this fundamental study, the Ca-rich coke was successfully produced in coke ovens on a commercial scale, both at Kimitsu and Muroran works. The use of the Ca-rich coke in the Muroran No. 2 blast furnace was found to cause a decrease in the reducing agent rate by 10kg/t-p. This technology, producing coke of high reactivity and strength through catalyst addition, is promising as a means of improving the reaction efficiency of a blast furnace.

  15. Improvement in blast furnace reaction efficiency through the use of highly reactive calcium rich coke

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Ayukawa, H.; Kitaguchi, H.; Tahara, T.; Matsuzaki, S.; Naito, M.; Koizumi, S.; Ogata, Y.; Nakayama, T.; Abe, T. [Nippon Steel Corporation Ltd, Futtsu (Japan). Environmental & Processing Technology Centre

    2006-03-15

    A method to produce coke in 'lump' form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke at a low temperature range equivalent to the thermal reserve zone temperature of a blast furnace. Furthermore it was proved that strong, highly reactive 'lump' form coke could be produced by adding a Ca-rich non-caking coal and adjusting the coal blend composition. Based on this fundamental study, the Ca-rich coke was successfully produced in coke ovens on a commercial scale, both at Kimitsu and Muroran works. The use of the Ca-rich coke in the Muroran No. 2 blast furnace was found to cause a decrease in the reducing agent rate by 10 kg/t-p. This technology, producing coke of high reactivity and strength through catalyst addition, is promising as a means of improving the reaction efficiency of a blast furnace.

  16. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ralph M. Smailer; Gregory L. Dressel; Jennifer Hsu Hill

    2002-01-21

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills.

  17. Alkaline-sulphate activation processes of a Spanish blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández Jiménez, A.

    1996-03-01

    Full Text Available Alkaline-sulphate activation processes of a Spanish granulated blast furnace slag (Avilés, Ensidesa have been studied. Activator solutions used were: deionized water (as reference solution, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N at 25ºC. The influence of the nature of alkaline or sulphate solution cation on slag activation process was verified. Sodium solutions decrease the induction period while calcium solutions increase it. Slag reaction degree was also determined, likewise the nature of the different reaction products formed as a function of the activator solution nature.

    Se han estudiado los procesos de activación alcalinosulfáticos de una escoria granulada de alto horno española (Avilés, Ensidesa. Las disoluciones activantes utilizadas fueron: H2O desionizada (como disolución de referencia, Ca(OH2 (3,5∙10-3N, NaOH (1N, Na2CO3 (2N, CaSO4∙2H2O (3,0∙10-3N a 25ºC. Se ha comprobado la influencia de la naturaleza del catión de la disolución alcalina o sulfática sobre el proceso de activación de la escoria. Las disoluciones sódicas disminuyen el período de inducción, mientras que las disoluciones cálcicas lo incrementan. También se determinó el grado de reacción de la escoria, así como la naturaleza de los distintos productos de reacción formados, en función de la naturaleza de la disolución activante.

  18. High temperature coke characteristics in the blast furnace:evaluation of coke properties in the raceway area

    OpenAIRE

    Lundgren, Maria; Sundqvist Ökvist, Lena; Hyllander, Gunilla; Jansson, Björn; Björkman, Bo

    2012-01-01

    Core-drilling into the coke bed of raceway and hearth has been performed in the LKAB Experimental Blast Furnace (EBF®) during short stoppages aiming to characterize raceway conditions corresponding to different operational conditions. All coke operation, injection of pulverized coal and injection of a mixture of coal and blast furnace flue dust (BFD) were evaluated and compared. The samples have been studied regarding particle size and distribution, coke have been evaluated with chemical comp...

  19. A theoretical study using the multiphase numerical simulation technique for effective use of H2 as blast furnaces fuel

    OpenAIRE

    Jose Adilson de Castro; Cyro Takano; Jun-ichiro Yagi

    2017-01-01

    We present a numerical simulation procedure for analyzing hydrogen, oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blast furnace, considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However, the mixed gas and coal injection is a complex techn...

  20. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    OpenAIRE

    Sánchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. D...

  1. Constructal design of a blast furnace iron-making process based on multi-objective optimization

    International Nuclear Information System (INIS)

    Liu, Xiong; Chen, Lingen; Feng, Huijun; Qin, Xiaoyong; Sun, Fengrui

    2016-01-01

    For the fixed total raw material cost and based on constructal theory and finite time thermodynamics, a BFIM (blast furnace iron-making) process is optimized by taking a complex function as optimization objective. The complex function is integrated with HM (hot metal) yield and useful energy of the BF (blast furnace). The optimal cost distribution of raw materials (namely “generalized optimal construct”) is obtained. The effects of some parameters, such as oxygen enrichment, blast temperature and pulverized coal dosage, on the optimization results are analyzed. The results show that the HM yield, useful energy and complex function are, respectively, increased by 3.13%, 2.66% and 2.90% after generalized constructal optimization. The utilization efficiencies of the BFG (blast furnace gas) and slag are 41.3% and 57.1%, respectively, which means that the utilization potentials of the BFG and slag can be further exploited. Increasing pulverized coal dosage and decreasing the agglomerate ratio can increase the complex function. The performance the BFIM process can be improved by adjusting the oxygen enrichment, blast temperature, blast dosage, pressure ratio of the Brayton cycle's air compressor and relative pressure drop of the air compressor inlet to their optimal values, respectively, which are new findings of this paper. - Highlights: • Constructal optimization of a blast furnace iron-making process is performed. • Finite time thermodynamic model of open Brayton cycle is adopted. • Weighting function is taken as optimization objective. • Optimal cost distribution of the raw materials is obtained.

  2. Modelling and prediction of pig iron variables in the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Saxen, H.; Laaksonen, M.; Waller, M. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.

    1996-12-31

    The blast furnace, where pig iron for steelmaking is produced, is an extremely complicated process, with heat and mass transfer and chemical reactions between several phases. Very few direct measurements on the internal state are available in the operation of the process. A main problem in on-line analysis and modelling is that the state of the furnace may undergo spontaneous changes, which alter the dynamic behaviour of the process. Moreover, large internal disturbances frequently occur, which affect the product quality. The work in this research project focuses on a central problem in the control of the blast furnace process, i.e., short-term prediction of pig iron variables. The problem is of considerable importance for fuel economy, product quality, and for an optimal decision making in integrated steel plants. The operation of the blast furnace aims at producing a product (hot metal) with variables maintained on a stable level (close to their setpoints) without waste of expensive fuel (metallurgical coke). The hot metal temperature and composition affect the downstream (steelmaking) processes, so fluctuations in the pig iron quality must be `corrected` in the steel plant. The goal is to develop a system which predicts the evolution of the hot metal variables (temperature, chemical composition) during the next few taps, and that can be used for decision-making in the operation of the blast furnace. Because of the complicated behaviour of the process, it is considered important to include both deterministic and stochastic components in the modelling: Mathematical models, which on the basis of measurements describe the physical state of the process, and statistical (black-box) models will be combined in the system. Moreover, different models will be applied in different domains in order to capture structural changes in the dynamics of the process SULA 2 Research Programme; 17 refs.

  3. Optimization of a Steel Plant with Multiple Blast Furnaces Under Biomass Injection

    Science.gov (United States)

    Wiklund, Carl-Mikael; Pettersson, Frank; Saxén, Henrik

    2013-04-01

    The allocation of resources between several blast furnaces in an integrated steelmaking plant is studied with the aim of finding the lowest specific operation cost for steel production. In order to reduce the use of fossil fuels, biomass was considered as an auxiliary reductant in the furnace after partial pyrolysis in an external unit, as a complement to heavy fuel oil. The optimization considers raw material, energy, and emission costs and a possible credit for sold power and heat. To decrease computational requirements and to guarantee that the global optimum is found, a piecewise linearized model of the blast furnace was used in combination with linear models of the sinter-, coke-, and power plants, hot stoves, and basic oxygen furnace. The optimization was carried out under different constraints on the availability of some raw materials as well as for different efficiencies of the hot stoves of the blast furnaces. The results indicate that a non-uniform distribution of the production between the furnaces can be advantageous, and some surprising findings concerning the optimal resource allocation under constrained operation are reported.

  4. Thermal analysis evaluation of the reactivity of coal mixtures for injection in the blast furnace

    Directory of Open Access Journals (Sweden)

    Maria de Lourdes Ilha Gomes

    2006-03-01

    Full Text Available Pulverized Coal Injection (PCI is an important standard technology replacing coke partially by pulverized coal into the blast furnace that allows a significant reduction of hot metal costs and environmental impact, contributing to a decrease of coke requirements for ironmaking. Coals typically used in this process in Brazil are, at current time, exclusively imported from many countries, although economic important coal-measures occur in the southern part of the country. The Brazilian coals have a low rank, higher contents of inert components, proportioning nocoking properties and an expected high reactivity. Due to these caractheristics, these coals could be used for injection in the blast furnaces in order to decrease the dependency on high cost imported coals. The efficiency in the combustion and the coal reactivity are considered important parameters in the blast furnace, since a larger amount of char (unburned coal causes severe problems to the furnace operation. The aim of the present work is to compare the reactivity of a south Brazilian coal, obtained from Faxinal mine, with two imported coals and the blends of the Brazilian coal with the imported ones. The reactivity of these coals and their blends were evaluated in a thermogravimetric analyzer. In the experiments, various mass ratios of Faxinal coal and the imported coals were used to compose the blends. The gasification reaction with pure CO2 was conducted under isothermal conditions at 1050 °C and atmospheric pressure. The experimental results show the greater reactivity of the Faxinal coal. The additive behavior was confirmed. The blends with a composition of up to 50% Faxinal coal have parameters according to the usual limits used for PCI.

  5. Soot formation in a blast furnace - Prediction via a parametric study, using detailed kinetic modeling

    Energy Technology Data Exchange (ETDEWEB)

    Nordstroem, T.; Kilpinen, P.; Hupa, M. [Aabo Akademi, Turku (Finland). Combustion Chemistry Group

    1996-12-31

    The objective of this work has been to investigate the soot formation in a blast furnace fired with heavy fuel oil, using detailed kinetic modelling. This work has been concentrated on parameter studies that could explain under which conditions soot is formed and how that formation could be avoided. The parameters investigated were temperature, pressure, stoichiometric ratio, pyrolysis gas composition and reactor model. The calculations were based on a reaction mechanism that consists of 100 species and 446 reactions including polyaromatic hydrocarbons (PAM) up to 7 aromatic rings SULA 2 Research Programme; 4 refs.

  6. Leaching of Metal Ions from Blast Furnace Slag by Using Aqua Regia for CO2 Mineralization

    OpenAIRE

    Jun-Hwan Bang; Seung-Woo Lee; Chiwan Jeon; Sangwon Park; Kyungsun Song; Whan Joo Jo; Soochun Chae

    2016-01-01

    Blast furnace slag (BFS) was selected as the source of Ca for CO2 mineralization purposes to store CO2 as CaCO3. BFS was dissolved using aqua regia (AR) for leaching metal ions for CO2 mineralization and rejecting metal ions that were not useful to obtain pure CaCO3 (as confirmed by XRD analysis). The AR concentration, as well as the weight of BFS in an AR solution, was varied. Increasing the AR concentration resulted in increased metal ion leaching efficiencies. An optimum concentration of 2...

  7. Hot metal temperature prediction in blast furnace using advanced model based on fuzzy logic tools

    Energy Technology Data Exchange (ETDEWEB)

    Martin, R.D.; Obeso, F.; Mochon, J.; Barea, R.; Jimenez, J.

    2007-05-15

    The present work presents a model based on fuzzy logic tools to predict and simulate the hot metal temperature in a blast furnace (BF). As input variables this model uses the control variables of a current BF such as moisture, pulverised coal injection, oxygen addition, mineral/coke ratio and blast volume, and it yields as a result of the hot metal temperature. The variables employed to develop the model have been obtained from data supplied by current sensors of a Spanish BF In the model training stage the adaptive neurofuzzy inference system and the subtractive clustering algorithms have been used.

  8. Continual Measuring of Local Stress Values on Shell of the Blast Furnace Hearth and of Total Shell Expansion

    Directory of Open Access Journals (Sweden)

    P. Bigoš

    2012-01-01

    Full Text Available This paper deals with installation of strain gauges on the external surface of the blast furnace shell in two rows, whereas there will be defi ned 8 measuring points in every row. The fi nal result is evaluation of data obtained during up to 45 days of the operation. In this papers are commentary and discussions to measured time behaviours. The main purpose of this measuring was investigation of impact of salamander on blast furnace shell expansion after its lay off , cooling and next starting of operation.

  9. Oxygen blast furnace and combined cycle (OBF-CC) - an efficient iron-making and power generation process

    International Nuclear Information System (INIS)

    Jianwei, Y.; Guolong, S.; Cunjiang, K.; Tianjun, Y.

    2003-01-01

    A new iron and power generating process, oxygen blast furnace and combined cycle (OBF-CC), is presented. In order to support the opinion, the features of the oxygen blast furnace and integrated coal gasification and combined cycle (IGCC) are summarized. The relation between the blasting parameters and the output gas quantity, as well as caloric value is calculated based on mass and energy balance. Analysis and calculation indicate that the OBF-CC will be an efficient iron-making and power generation process with higher energy efficiency and less pollution

  10. Granulated blast furnace slag – A boon for foundry industry | Murthy ...

    African Journals Online (AJOL)

    The PDF file you selected should load here if your Web browser has a PDF reader plug-in installed (for example, a recent version of Adobe Acrobat Reader). If you would like more information about how to print, save, and work with PDFs, Highwire Press provides a helpful Frequently Asked Questions about PDFs.

  11. Effects of heat treatments of coal on coke destruction under blast furnace conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    This paper discusses results of investigations on effects of chemical reactions in a blast furnace on coke disintegration and destruction. The investigations were carried out by the VUKhIN Institute branch in Kuznetsk. Effects of silicates and carbonates of sodium, potassium and zinc on mechanical coke properties were investigated under laboratory conditions. Coke samples were placed in a reactor and were treated by vapors of metal compounds. Coke produced from a coal mixture with conventional moisture content and from preheated coal mixture was used. Coal properties are given in a table. Design of laboratory equipment used for tests is shown in 2 schemes. Heat treatments influenced coke porosity and its structural strength. Proportion of large pores accessible to sodium and potassium in coke from preheated coal was 4.5 times lower than in coke from a conventional mixture. Adsorption of sodium and potassium on coke from preheated charge was lower (from 0.22% to 0.24%) than on coke from a conventional mixture (from 2.5% to 2.9%). Adsorption of alkali metals on coke reduced its structural strength and increased coke oxidation rate by carbon dioxide. Use of heat treatments of coal for coking reduced adsorption of alkali metals on coke in a blast furnace, increased coke structural strength and reduced coke oxidation rate by carbon dioxide. (16 refs.) (In Russian)

  12. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    International Nuclear Information System (INIS)

    Mohanty, M K; Mishra, S; Sarkar, S; Samal, S K; Mishra, B

    2016-01-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results. (paper)

  13. A new concept of auxiliary fuel injection through tuyeres in blast furnaces developed by numerical simulations

    Directory of Open Access Journals (Sweden)

    Bruno Orlando de Almeida Santos

    2014-04-01

    Full Text Available The Injection of powdered materials in blast furnaces is a great option for reducing costs, increasing productivity and satisfy the environmental norms. Thus, this paper presents a study on the use of a flame stabilization system with rotation, designed to promote greater coal injection in the combustion zone, reducing losses and increasing the efficiency of the equipment. A physical model was used to evaluate scattering of pulverized fuel and is compared with numerical results in the same scale. In the second step, a combustion model was added to the numerical simulation, using dimensions of a real blast furnace. Fields like temperature, velocity and behavior of chemical reactions were analyzed. The results showed that double lances promote better particle injection when compared with simple lance for reduced material injection. The new injection system proposed, with swirl numbers of 0.12 and 0.24, promoted a better injection of both reduced material and temperature in the raceway zone. The swirl 0.24 showed superior performance when compared to other injection systems.

  14. Multi-parameter measurements in a blast furnace using interactions of neutrons and γ-rays

    International Nuclear Information System (INIS)

    Shirakawa, Yoshiyuki; Horikoshi, Kiyomi

    1998-01-01

    This paper describes the possibility of multi-parameter measurements to meet the requirements for more precise and stable control of a blast furnace. A basic concept of such measurements is to make use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on conditions of materials (iron ore and coke) inside the blast furnace. A prototype gauge was assembled and examined which consisted of a radiation source of 252 Cf, a neutron moderator, a lead shield, a bismuth germanate detector, a stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate material conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density of iron contained in iron ore by counting thermal neutron capture γ-rays from iron. It also gave the information on material bulk density by detecting Compton scattered γ-rays from material, i.e. iron ore and coke. Finally, reducibility of iron ore was calculated by using both bulk densities. Relative accuracy of measurements was reasonable in practical use. The possibility of realization of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  15. An intervention for noise control of blast furnace in steel industry.

    Science.gov (United States)

    Golmohammadi, Rostam; Giahi, Omid; Aliabadi, Mohsen; Darvishi, Ebrahim

    2014-01-01

    Noise pollution is currently a major health risk factor for workers in industries. The aim of this study was to investigate noise pollution and implement a control intervention plan for blast furnace in a steel industry. The measurement of sound pressure level (SPL) along with frequency analysis was done with the sound-level-meter Cell-450. Personal noise exposure was performed using dosimeter TES-1345 calibrated with CEL-282. Before planning noise controls, acoustic insulation properties of the furnace control unit and workers' rest room were assessed. Control room and workers' rest room were redesigned in order to improve acoustical condition. The SPL before intervention around the Blast Furnace was 90.3 dB (L) and its dominant frequency was 4000 Hz. Besides, noise transmission loss of the control and rest rooms were 10.3 dB and 4.2 dB, respectively. After intervention, noise reduction rates in the control and rest rooms were 27.4 dB and 27.7 dB, respectively. The workers' noise dose before and after the intervention was 240% and less than 100%, respectively. Improvement the workroom acoustic conditions through noise insulation can be considered effective method for preventing workers exposure to harmful noise.

  16. Calcium Extraction from Blast-Furnace-Slag-Based Mortars in Sulphate Bacterial Medium

    Directory of Open Access Journals (Sweden)

    Adriana Estokova

    2018-01-01

    Full Text Available Wastewater structures, such as treatment plants or sewers can be easily affected by bio-corrosion influenced by microorganisms living in waste water. The activity of these microbes results in deterioration and can cause the reduction in structural performance of such structures. In order to improve the durability of mortar and concrete, different admixtures are being used and the best impact is observed in cement based materials combined with blast furnace slag. In this study, mortar samples with blast furnace slag were exposed to bacterial sulphate attack for 90 and 180 days. The leaching of calcium ions from the cement matrix and equivalent damaged depths of studied mortar samples were evaluated. The results showed more significant leaching of samples placed in bacterial environment, compared to the samples placed in non-bacterial environment. Similarly, the equivalent damaged depths of mortars were much higher for the bacteria-influenced samples. The slag-based cement mortars did not clearly show improved resistance in bacterial medium in terms of calcium leaching.

  17. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-05

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    Science.gov (United States)

    Mohanty, M. K.; Mishra, S.; Mishra, B.; Sarkar, S.; Samal, S. K.

    2016-02-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results.

  19. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  20. Use of blast-furnace slag in making durable concrete for waste management repositories

    International Nuclear Information System (INIS)

    Feldman, R.F.; Beaudoin, J.J.; Philipose, K.E.

    1991-02-01

    Waste repositories for the belowground disposal of low-level radioactive waste rely greatly on the durability of concrete for their required 500-year service life. A research program is in progress based on laboratory testing of concretes containing either Type 1 cement or cements containing 65 and 75 percent of blast-furnace slag, each at 4 water-cement ratios. It has been established that the degradation of the concrete will depend on the rate of ingress of corrosive agents - chlorides, sulphate ions and CO 2 . The ionic profiles and the kinetics of diffusion of these ions in the concretes have been measured by Secondary Electron Microscope (SEM) and Energy Dispersive X-ray Analysis (EDXA) techniques, and the results plotted according to a mathematical model. Predictions for service life of the concrete have been made from this model. These predictions have been correlated with properties of the concrete obtained from micro-structural, thermochemical and permeability measurements. The improvements in concrete durability due to blast-furnace slag additions are illustrated and discussed

  1. Properties and application of carbon composite brick for blast furnace hearth

    Directory of Open Access Journals (Sweden)

    Jiao K.X.

    2015-01-01

    Full Text Available A type of carbon composite brick was produced via the microporous technique using natural flack graphite, α-Al2O3 and high-quality bauxite chamotte (Al2O3≥87 mass% as raw materials with fine silicon powder as additive. The composition and microstructure of the obtained carbon composite were characterized using chemical analysis, XRD and SEM with EDS. The high temperature properties of thermal conductivity, oxidization and corrosion by molten slag and hot metal of the composite were analyzed. Based on these, the type of carbon composite brick worked in a blast furnace hearth for six years was further sampled at different positions. The protective layer was found and its chemical composition and microscopic morphology were investigated. It is found that the carbon composite brick combines the good properties of both the conventional carbon block and ceramic cup refractory. The protective layer near the hot face consists of two separated sublayers, i.e. the slag layer and the carbon layer. A certain amount of slag phase is contained in the carbon layer, which is caused by the reaction of coke ash with the refractory. No obvious change in the chemical composition of the protective layer along the depth of the sidewall is found. This work provides a useful guidance for the extension of the lifetime of blast furnace hearths.

  2. Static Holdup of Liquid Slag in Simulated Packed Coke Bed Under Oxygen Blast Furnace Ironmaking Conditions

    Science.gov (United States)

    Wang, Guang; Liu, Yingli; Zhou, Zhenfeng; Wang, Jingsong; Xue, Qingguo

    2018-01-01

    The liquid-phase flow behavior of slag in the lower zone of a blast furnace affects the furnace permeability, performance, and productivity. The effects of pulverized coal injection (PCI) on the behavior of simulated primary slag flow were investigated by quantifying the effect of key variables including Al/Si ratio [Al2O3 (wt.%) to SiO2 (wt.%)] and the amount of unburnt pulverized coal (UPC) at 1500°C. Viscosity analysis demonstrated that the slag fluidity decreased as the Al/Si ratio was increased (from 0.35 to 0.50), resulting in gradual increase of the static holdup. Increasing the amount of UPC resulted in a significant increase of the static holdup. Flooding analysis was applied to determine the maximum static holdup, which was found to be 11.5%. It was inferred that the burnout rates of pulverized coal should exceed 78.6% and 83.9% in traditional and oxygen blast furnaces, respectively.

  3. Exergo-Ecological Assessment Of Auxiliary Fuel Injection Into Blast-Furnace

    Directory of Open Access Journals (Sweden)

    Stanek W.

    2015-06-01

    Full Text Available Metallurgy represents complex technological chain supplied with different kinds of primary resources. Iron metallurgy based on blast-furnace process, dominates in world steel production. Metallurgical coke is the basic fuel in this case. Its production is connected with several environmental disadvantageous impacts. One of them is the extended production chain from primary energy to final energy. The reduction of coke consumption in the process can be achieved e.g. by injection of auxiliary fuels or increasing the thermal parameters in the process. In present injection of pulverised coal dominates while recirculation of top-gas seems to be future technology. However, the latter one requires the CO2 removal that additionally extended the production chain. The evaluation of resources management in complex energy-technological systems required application of advanced method based on thermodynamics. In the paper the system exergo-ecological assessment of pulverised coal injection into blast-furnace and top-gas recirculation has been applied. As a comparative criterion the thermo-ecological cost has been proposed.

  4. Application of encapsulated lightweight aggregate impregnated with sodium monofluorophosphate as a self-healing agent in blast furnace slag mortar

    NARCIS (Netherlands)

    Sisomphon, K.; Copuroglu, O.; Fraaij, A.

    2011-01-01

    This paper studies the potential of using expanded clay lightweight aggregate impregnated with sodium monofluorophosphate (Na2FPO3) solution which is eventually encapsulated by a cement paste layer to produce a self-healing system in blast furnace slag cement mortars. It was found that the technique

  5. Analysis of the Rheological Behaviour of Selected Semi-Solid Slag Systems in Blast Furnace Flow Conditions

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-04-01

    Full Text Available The rheological properties of liquid and semi-solid systems of slag and hot metal in a blast furnace are extremely important from the perspective of their dripping in the unit. The rheological nature and the values of the dynamic viscosity coefficient of liquid and semi-solid phases - slag and hot metal - determine the permeability of the zones in which those systems exist. The modelling of dripping processes and e.g. static and dynamic holding/retention of liquid in the bed, requires an accurate description of the rheological behaviour of slag and iron systems. Determining the liquid flow through the lump bed of the blast furnace is based on the assumption that liquids in the unit in the whole range of their occurrence are similar to a Newtonian ideal liquid. This study presents an analysis of the findings of high-temperature rheometric measurements of CaO-SiO2-Al2O3-MgO systems, liquid, semi-solid slags of the blast furnace type doped with TiO2 and solids in the form of TiN. The tests were performed within a temperature range of 1310-1490°C. Also measurement results for glycerol solutions with concentrations of 86% and 100% at the ambient temperature, simulating blast furnace slags with various contents of solids - PC, anthracite - are presented.

  6. The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

  7. Productivity and performance of small scale blast furnaces; Produtividade e performance de altos fornos de pequeno porte

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Vamberto Ferreira de; Grandin, Friedrich Hans G.; Lanna, Pitagoras Gomes de; Castello Branco, Marco Antonio S.C. [Mannesmann SA, Belo Horizonte, MG (Brazil)

    1994-05-01

    This work presents some data concerning the re-start of the blast furnace number 2 of Mannesmann siderurgic company. The main characteristics concerning the operation with 100% coke fuel and the measurements adopted to increase the furnace productivity are described 2 refs., 6 figs., 5 tabs

  8. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-01-01

    An investigation is described for the study of structural breakdown of coke by thermochemical action of alkali and alkaline-earth metal vapors under blast furnace operating conditions. Bench-scale test facilities are described in which a pair of coke samples are exposed to the metal vapors then subjected to gasification. Structural strength tests were performed before and after each experiment. Coke samples were obtained in either moist or thermally prepared condition. The value of thermal charge preparation (heat treatment of the coal at 150/sup 0/C in a fluidized bed) was established, since it shifts the pore size distribution to the smaller size, thereby retarding adsorption of the metal vapors. 16 references, 4 figures, 2 tables.

  9. Stabilisation of erodible soil by fly ash and blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Indraratna, B.; Salim, W. [Civil Engineering Division, University of Wollongong, N.S.W., Wollongong (Australia)

    2000-07-01

    Residual soils are found on large terrains which are often subjected to considerable erosion. This paper presents a detailed laboratory evaluation of the effect of fly ash and blast furnace slag on two different soils: (a) culluvium (sandy loam) from New South Wales, Australia and (b) erodible dispersive clay from northeast Thailand. Geotechnical tests were conducted to determine the compaction characteristics and the compressive and shear strength properties of the blended and natural soil specimens. The effect of the above mentioned industrial wastes on the rate of erosion and on the associated pH levels is also investigated. Fine grained fly ash is found to be useful as a void filler if used in substantial quantities, whereas selfhardening milled slag is more effective in terms of improving the internal friction angle of the treated soil. 18 refs.

  10. Solid-fluid characteristics at the blast furnace hearth according to the nodal wear model (NWM)

    International Nuclear Information System (INIS)

    Martin, R.; Barbes, M. A.; Barbes, M. F.; Marinas, E.; Ayala, N.; Mochon, J.; Verdeja, L. F.; Garcia, F.

    2009-01-01

    The coke porosity is one of the most important variables that can affect the pig iron production and the lining corrosion. Up to now, the existing bibliography about lining corrosion always connects a deeper wear to an increase in the fluid flow (pig iron) at the blast furnace hearth. However, there is no evidence of any deterministic model that could link, from the theoretical point of view, the following variables: lining corrosion, porosity of dead coke and flow of pig iron at the hearth. Besides justifying the lining corrosion profiles, the Nodal Wear Model (NWM) can be an effective instrument to interpret the coke porosity and the pig iron speed rates that are generated inside the hearth. (Author) 23 refs

  11. Characteristics and properties of oil-well cements auditioned with blast furnace slag

    International Nuclear Information System (INIS)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  12. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) to Blast Furnaces

    International Nuclear Information System (INIS)

    Zhou, Chenn

    2008-01-01

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process

  13. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Carrasco, M. F.

    2003-12-01

    Full Text Available During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying shrinkage are not so well described. Analysis of drying shrinkage is relevant because this property influences the possibility of cracking occurrence and, hence, the deterioration of mechanical and durable properties of concrete structures. This paper evaluates the influence on the drying shrinkage of mortars of variable contents of limestone filler and/or blast-furnace slag in Portland cement. Additionally, flexion strength and non evaporable water content were evaluated. Test results show that the inclusion of these mineral admixtures, Joint or separately, increments drying shrinkage of mortars at early ages. Despite this fact, mortars made with limestone filler cement are less susceptible to cracking than mortars made with cements incorporating blast-furnace slag or both admixtures.

    Durante los años 90 el uso de cementos fabricados con clínker Portland y dos adiciones suplementarias (cementos ternarios o compuestos se ha incrementado en forma considerable. En la práctica, es cada vez más común el empleo de estos cementos conteniendo combinaciones de ceniza volante y humo de sílice, escoria y humo de sílice o escoria y filler calcáreo. En la actualidad existen numerosos estudios sobre la influencia de los cementos compuestos en las características en estado fresco y las propiedades mecánicas de morteros y hormigones, pero las deformaciones que estos materiales sufren debido a la retracción por secado no son tan conocidas. El análisis de

  14. Interactions of Various types between Rock and Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Mec Pavel

    2017-03-01

    Full Text Available Alkali-activated binders (AAB are very intensively studied materials nowadays. Because of possible usage as secondary raw materials, they can be environmentally efficient. Intensive research is focused especially on binder matrix, composition and its structure. For industrial usage, it is necessary to work with some aggregate for the preparation of mortars and concretes. Due to different structures of alkali-activated binders, the interaction with the aggregate will be different in comparison to an ordinary Portland cement binder. This paper deals with the study of interactions between several types of rocks used as aggregate and alkali-activated blast furnace slag. The research was focused especially on mechanical properties of prepared mortars.

  15. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) into the Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2008-10-15

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process.

  16. Determination of the coke bed voidage in the blast furnace hearth

    Energy Technology Data Exchange (ETDEWEB)

    Havelange, O.; Danloy, G.; Venturini, M.J. [and others] [CRM, Liege (Belgium)

    2004-07-01

    The objectives of the research were to develop and apply techniques and model tools allowing an online evaluation of the blast furnace hearth conditions and its permeability, in order to guarantee a stable furnace operation and to control the refractory wear through early corrective actions. CRM determined the coke bed voidage in the hearth of BFB of Cockerill-Sambre by two techniques: one based on pressure measurement inside the taphole and the other based on electromotive force measurement. A mathematicalmodel was developed taking into account the movements of the deadman. ln order to continuously determine the hot metal flow rate, BFI measured the filling level in the runner at BF 2 of TKS. A statistical wear model evaluated the cross-sectional runner geometry. The data have been fed into a model to calculate the coke bed voidage on multiple taphole blast furnaces. To control the wear caused by preferential liquid flow, Corus IJmuiden developed a monitoring of temperature and heat flux information from purpose-installed duplex thermocouples. This information has been correlated over time to identify any persistent trends and used to evaluate control measures such as blocked tuyeres and process shutdowns. Industrial trials at Fos BF1 enabled IRSID to propose a picture to describe the effects of the central coke charging practice. IRSID used the Fluent code to describe the liquid flow in the hearth with regard to the deadman conditions and to simulate tracer experiments. From studies of the behaviour of the hearth skull, Corus UK proposed a method for its monitoring. The iron flow rate was measured by using strain gauges attached to the torpedo ladles, and the slag flow rate was estimated from the slag pelletiser current. Data from tuyere core drilling samples were examined to estimate the voidage in the hearth. 38 refs., 127 figs.

  17. Visualisation of a mathematical model of blast furnace operation for distance learning purposes

    Directory of Open Access Journals (Sweden)

    Babich, A.

    2005-12-01

    Full Text Available Advanced educational technologies like Virtual Laboratories are being developed and launched in order to equip customers from higher education institutions, research and industry with efficient tools, supporting their work and operating new skills-training methods. Visual Model "Blast Furnace" based on a mathematical balance model of the blast furnace process has been developed for distance learning (DL purposes. It processes entered parameters and outputs both operating and learning results. The model simulates also sinter and pellets manufacture as well as operation of hot stove. The teacher and learners can interact with each other using software interface which allows to monitor the activity of the learners, answer their questions, and analyse the learning results. The model is an ingredient of the "Virtual Lab Ironmaking".

    Se desarrollan y presentan tecnologías avanzadas de educación, como los Laboratorios Virtuales, para suministrar a los clientes de las instituciones de educación superior, investigación e industria, en apoyo de su trabajo, nuevos y eficientes métodos de operación y técnicas especiales de adiestramiento. Se ha desarrollado el Modelo Visual de "Horno Alto" basado en un modelo matemático del balance del proceso del horno alto, para fines de educación a distancia. Procesa los parámetros de entrada y salida en operación y los resultados de la enseñanza. El modelo también simula la fabricación de sinter y pelets, además de la operación de las estufas. El profesor y alumnos pueden interactuar entre sí usando un software que permite seguir la marcha de la actividad de los alumnos, responder a sus preguntas y analizar los resultados del aprendizaje. El modelo es parte del "Laboratorio Virtual de Fabricación de Arrabio".

  18. Research on Reasonable Particle Size of Coal Blends for Blast Furnace Injection: Semi Coke and Bituminous Coal

    Science.gov (United States)

    Wang, Haiyang; Xu, Runsheng; Song, Tengfei; Zhang, Pengcheng

    Semi coke, a byproduct in the chemical industry, is a new fuel for blast furnace injection in China. In this study, semi coke and bitumite were milled into different size, ranged from 0.147mm to under 0.074mm. The content of volatile matter and ash, which affect the combustibility of semi coke, were measured using muffle furnace. The mixture, in which the proportion of coal in different sizes changed, was blend by semi coke and bitumite with different size. Activation energy calculation and the comprehensive combustion characteristic index of all kinds of blends was also discussed. The result obtained by Thermogravimetry -Derivative Thermogravimetry curves indicates that the smaller the size of mixture is, the lower for the characteristic temperature, and the better for its combustibility, Semi coke can be a substitute for anthracite in blast furnace injection.

  19. Effect of Na3PO4 on the Hydration Process of Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lukáš Kalina

    2016-05-01

    Full Text Available In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and these materials cannot be used for some applications. Therefore, it is necessary to find a suitable retarding admixture. It was shown that the sodium phosphate additive has a strong effect on the heat evolution during alkali activation and effectively retards the hydration reaction of alkali-activated blast furnace slag. The aim of the work is the suggestion of a reaction mechanism of retardation mainly based on Raman and X‑ray photoelectron spectroscopy.

  20. Similarities between pinch analysis and classical blast furnace analysis methods. Possible improvement by synthesis. Paper no. IGEC-1-004

    International Nuclear Information System (INIS)

    Ryman, C.; Grip, C.-E.; Franck, P.-A.; Wikstrom, J.-O.

    2005-01-01

    Pinch analysis originated at UMIST in the 1970's. It has since then been used as a method for energy analysis and optimisation of industrial systems. The blast furnace process for reducing iron oxide to molten iron is a very important process unit in the metallurgical industry. It is a counter-current shaft process with a wide temperature range and gaseous, solid and liquid phases present in different zones. Because of this the blast furnace acts as a system of different sub-processes rather than a single process. The analysis tools developed to describe the process are in some respects similar to the tools of pinch analysis. The exchange between the two fields of knowledge has yet been negligible. In this paper the methods are described and compared. Problems, possibilities and advantages with an exchange and synthesis of knowledge are discussed. (author)

  1. Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

    Science.gov (United States)

    Chao, L. C.; Kuo, C. P.

    2018-01-01

    High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

  2. Choice of technological regimes of a blast furnace operation with injection of hot reducing gases

    Directory of Open Access Journals (Sweden)

    Babich, A. I.

    2002-08-01

    Full Text Available Injection rate of fossil fuels is limited because of drop in the flame temperature in the raceway and problems in the deadman region and the cohesive zone. The next step for obtaining a considerable coke saving, a better operation in the deadman as an well as increase in blast furnace productivity and minimizing the environmental impact due to a decrease in carbon dioxide emmision would be injection by tuyeres of hot reducing gases (HRG which are produced by low grade coal gasification or top gas regenerating. Use of HRG in combination with high pulverized coal inyection PCI rate and oxigen enrichment in the blast could allow to keep and to increase the competitiveness of the blast furnace process. Calculations using a mathematical model show that the HRG injection in combination with pulverized coal (PC and enriching blast with oxigen can provide an increase in PC rate up to 300-400 kg/tHM and a rise in the furnace productivity by 40-50 %. Blast furnace operation with full oxigen blast (100 % of process oxigen with the exception for the hot blast is possible when HRG is injected.

    La tasa de inyección de combustibles fósiles está limitada a causa de la caída de la temperatura de llama en el raceway (cavidad frente a las toberas y a problemas en la región del "hombre muerto" y en la zona cohesiva. La inyección por tobera de gases reductores calientes (GRC, que se producen por gasificación de carbón de bajo grado o generación de gas de tragante, será la próxima etapa para lograr un considerable ahorro adicional de coque, una zona del "hombre muerto" bien definida, además de un aumento en la productividad del horno alto y para minimizar el impacto ambiental debido a una disminución de la emisión de dióxido de carbono. El uso de GRC en combinación con una tasa elevada de inyección de carbón pulverizado (ICP con viento enriquecido en oxígeno, podrá permitir mantener y aumentar la competitividad del proceso del horno

  3. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    OpenAIRE

    Jovanović Filip P.; Berić Ivana M.; Jovanović Petar M.; Jovanović Aca D.

    2016-01-01

    This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reductio...

  4. Off-gas dust in an experimental blast furnace:Part 1: Characterization of flue dust, sludge and shaft fines

    OpenAIRE

    Leimalm, Ulrika; Lundgren, Maria; Sundqvist Ökvist, Lena; Björkman, Bo

    2010-01-01

    In blast furnace (BF) ironmaking, efforts are made to decrease coke consumption, which can be done by increasing the pulverized coal injection rate (PCR). This will cause changes in in-furnace reduction conditions, burden distribution, demands on raw material strength, etc. In order to maintain stable operation, but also to obtain low amounts of material losses through the off-gas, it is important to understand fines generation and behaviour in the BF. Off-gas dust and shaft fines generated i...

  5. Results of tuyere coke sampling with regard to application of appropriate coke strength after reaction (CSR) for a blast furnace

    OpenAIRE

    Shiau J-S.; Ko Y-C.; Ho C-K.; Hung M-T.

    2017-01-01

    Raising pulverized coal injection (PCI) will decrease coke rate, but increase the residence time of coke and abrasion in the blast furnace (BF). Thus, insufficient coke strength will generate more coke fines in the lower BF and result in lower permeability and production of hot metal (HM). For understanding the behavior of coke at various HM productivities, a tuyere coke sampler was used to collect the coke samples for measuring the coke strength. Firstly, ...

  6. Modelling of Coke Layer Collapse during Ore Charging in Ironmaking Blast Furnace by DEM

    Science.gov (United States)

    Narita, Yoichi; Mio, Hiroshi; Orimoto, Takashi; Nomura, Seiji

    2017-06-01

    A technical issue in an ironmaking blast furnace operation is to realize the optimum layer thickness and the radial distribution of burden (ore and coke) to enhance its efficiency and productivity. When ore particles are charged onto the already-embedded coke layer, the coke layer-collapse phenomenon occurs. The coke layer-collapse phenomenon has a significant effect on the distribution of ore and coke layer thickness in the radial direction. In this paper, the mechanical properties of coke packed bed under ore charging were investigated by the impact-loading test and the large-scale direct shear test. Experimental results show that the coke particle is broken by the impact force of ore charging, and the particle breakage leads to weaken of coke-layer strength. The expression of contact force for coke in Discrete Element Method (DEM) was modified based on the measured data, and it followed by the 1/3-scaled experiment on coke's collapse phenomena. Comparing a simulation by modified model to the 1/3-scaled experiment, they agreed well in the burden distribution.

  7. Modelling of Coke Layer Collapse during Ore Charging in Ironmaking Blast Furnace by DEM

    Directory of Open Access Journals (Sweden)

    Narita Yoichi

    2017-01-01

    Full Text Available A technical issue in an ironmaking blast furnace operation is to realize the optimum layer thickness and the radial distribution of burden (ore and coke to enhance its efficiency and productivity. When ore particles are charged onto the already-embedded coke layer, the coke layer-collapse phenomenon occurs. The coke layer-collapse phenomenon has a significant effect on the distribution of ore and coke layer thickness in the radial direction. In this paper, the mechanical properties of coke packed bed under ore charging were investigated by the impact-loading test and the large-scale direct shear test. Experimental results show that the coke particle is broken by the impact force of ore charging, and the particle breakage leads to weaken of coke-layer strength. The expression of contact force for coke in Discrete Element Method (DEM was modified based on the measured data, and it followed by the 1/3-scaled experiment on coke’s collapse phenomena. Comparing a simulation by modified model to the 1/3-scaled experiment, they agreed well in the burden distribution.

  8. Characterization of dust from blast furnace cast house de-dusting.

    Science.gov (United States)

    Lanzerstorfer, Christof

    2017-10-01

    During casting of liquid iron and slag, a considerable amount of dust is emitted into the cast house of a blast furnace (BF). Usually, this dust is extracted via exhaust hoods and subsequently separated from the ventilation air. In most BFs the cast house dust is recycled. In this study a sample of cast house dust was split by air classification into five size fractions, which were then analysed. Micrographs showed that the dominating particle type in all size fractions is that of single spherical-shaped particles. However, some irregular-shaped particles were also found and in the finest size fraction also some agglomerates were present. Almost spherical particles consisted of Fe and O, while highly irregular-shaped particles consisted of C. The most abundant element was Fe, followed by Ca and C. These elements were distributed relatively uniformly in the size fractions. As, Cd, Cu, K, Pb, S, Sb and Zn were enriched significantly in the fine size fractions. Thus, air classification would be an effective method for improved recycling. By separating a small fraction of fines (about 10-20%), a reduction of the mass of Zn in the coarse dust recycled in the range of 40-55% would be possible.

  9. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Awang H.

    2014-01-01

    Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

  10. Characteristics of Portland blast-furnace slag cement containing cement kiln dust and active silica

    Directory of Open Access Journals (Sweden)

    A. Abdel Rahman

    2016-09-01

    Full Text Available This investigation dealt with the effect of active silica, silica fume (SF or rice husk ash (RHA, on the mechanical and physico-chemical characteristics of the hardened blended cement pastes made of Portland blast-furnace slag cement (PSC containing cement kiln dust (CKD cured under normal conditions. Two blends made of PSC and CKD, improved by SF and two blends made of PSC and CKD improved by RHA were investigated. Hardened blended cement pastes were prepared from each cement blend by using water/cement ratio (W/C of 0.30 by weight and hydrated for various curing ages of 1, 3, 7, 28 and 90 days at the normal curing conditions under tap water at room temperature. Each cement paste was tested for its physico-chemical and mechanical characteristics; these characteristics include: compressive strength and kinetics of hydration. The phase composition of the formed hydration products was identified using X-ray diffraction (XRD and differential thermal analysis (DTA. It was found that the partial substitution of PSC by 10% and 15% of CKD is associated with an increase in the rate of hydration and a subsequent improvement of compressive strength of hardened PSC–CKD pastes. In addition, the replacement of PSC, in PSC–CKD blends, by 5% active silica was accompanied by further improvement of the physico-mechanical characteristics of the hardened PSC–CKD pastes.

  11. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    Science.gov (United States)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  12. Study of the reduction mechanism of ironsands with addition of blast furnace bag dust

    Science.gov (United States)

    Xing, Xiangdong; Chen, Yunfei; Liu, Yiran

    2018-02-01

    To improve the reduction properties of ironsands carbon-containing briquettes, the behavior of ironsand during reduction by the addition of blast furnace bag dust (BFBD) is studied using a high temperature resistance furnace, X-ray diffraction (XRD) analysis and scanning electron microscopy. Additionally, the reduction mechanism is discussed in this study. The results showed that the reduction level and compressive strength of ironsand carbon-containing briquettes could be promoted by increasing the proportion of BFBD. When the addition rate of BFBD was 31.25%, the metallization rate and compressive strength increased from 82.1% and 21.5 N/a to 91.4% and 172.5 N/a, respectively. Metallic iron reduced from BFBD particles favored the carbon gasification reaction, which enhanced the internal CO concentration, and then promoted the FeTiO3 reduction to Fe in ironsand. Meanwhile, a large amount of the liquid phase generated during the reduction process also favored Fe2+ diffusion, spread of iron joined crystals and the growth of crystals, which resulted in the improvement of the compressive strength of the ironsand carbon-containing briquettes.

  13. Effect of the Basicity on the Crystallization Behavior of Titanium Bearing Blast Furnace Slag

    Science.gov (United States)

    Meilong, Hu; Ruirui, Wei; Leizhang, Gao; Lu, Liu; Chenguang, Bai

    2018-03-01

    Basicity of titanium bearing blast furnace (BF) slag is critical for its crystallization behavior. Thermodynamics calculation indicates that rutile is the main phase after crystallization (or at room temperature). It precipitates during the cooling when the basicity of the slag is lower than 0.7. With increasing basicity, perovskite appears and becomes the main phase instead which contains titanium. Crystallization temperature of perovskite is higher than that of rutile and the other phases. Namely, perovskite crystallizes firstly from the molten slag during decreasing temperature. XRD analysis shows that CaTi21O38 is the main phase with a basicity of 0.6. CaMg0.39Al0.87Ti0.48Si1.26O6, CaTiSiO5 and CaMgSi2O6 are the main crystallization phases with a basicity of 0.8. The difference between experimental and thermodynamics calculation is due to the complicate crystallization behavior of the multiple slag under super cooling rate. When the slag basicity increases to 1.1, the main precipitatied phase is perovskite, which agrees well with theory calculation. In addition, the crystal structure of the synthesized titanium bearing slag is basically similar regardless of the basicity.

  14. Blast furnace dust and phosphorous slag, new materials for use in road engineering

    Science.gov (United States)

    Ochoa Díaz, R.

    2017-12-01

    This article proposes an alternative to the use of phosphorus slag and blast furnace dust, by-products of the steel industry, due to the negative environmental impact caused by its accumulation. Taking into account the above, the pertinence of the use of these by-products in asphalt mixtures for the construction of roads is studied. In this way, the origin and its properties are presented, as well as their physical and chemical characteristics. Once the tests have been carried out, it is determined that these by-products have adequate characteristics for their use since they do not present toxicity problems. Following this, the design of the mixtures is carried out to determine the mechanical and dynamic properties and thus determine the proportion to be replaced with the conventional materials. Taking into account the results it is concluded that its use is feasible since the mixture with these by-products presents acceptable resilient modulus parameters and improvement in some verification parameters.

  15. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    International Nuclear Information System (INIS)

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-01-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH) 2 solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO 4 2− ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. - Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation

  16. Early and late hydration of supersulphated cements of blast furnace slag with fluorgypsum

    Directory of Open Access Journals (Sweden)

    Bazaldúa-Medellín, M. E.

    2015-03-01

    Full Text Available The hydration, strength development and composition of hydration products of supersulphated cements were characterized from the first 48 hours up to 360 days. Two compositions of 80% Blast furnace slag, 10–15% Fluorgypsum and 10–5% Portland cement were cured in dry and wet conditions. The main hydration products were ettringite and C-S-H since the first hours and up to 360 days as evidenced by X-ray diffraction, thermal analysis and electron microscopy. The strength was favored by higher fluorgypsum contents and lower Portland cement contents. These cements generated heats of hydration of 40–57 KJ/Kg after 28 hours, which are lower than portland cement.Se realizó la caracterización de la hidratación, desarrollo de resistencia y la composición de los productos de hidratación de los cementos supersulfatados durante las primeras 48 horas y hasta 360 días. Se estudiaron dos composiciones de 80% de Escoria de alto horno, 10–15% de Fluoryeso y 10–5% de Cemento portland, se curaron en condiciones secas y húmedas. Los principales productos de hidratación fueron etringita y C-S-H desde las primeras horas y hasta 360 días, como se evidenció por difracción de rayos X, análisis térmico y microscopía electrónica de barrido. La resistencia se favoreció con mayor contenido de fluoryeso y bajos contenidos de cemento portland. Estos cementos generaron calores de hidratación de 40–57 KJ/Kg después de 28 horas, los cuales resultan más bajos que los generados por el cemento portland.

  17. Charcoal injection in blast furnaces (Bio-PCI: CO2 reduction potential and economic prospects

    Directory of Open Access Journals (Sweden)

    Cristobal Feliciano-Bruzual

    2014-07-01

    Full Text Available The steel industry is under pressure to reduce its CO2 emissions, which arise from the use of coal. In the long-term, the injection of pulverized particles of charcoal from biomass through blast furnace tuyeres, in this case called Bio-PCI, is an attractive method from both an environmental and metallurgical viewpoint. The potential of Bio-PCI has been assessed in terms of its CO2 abatement potential and economic viewpoint. A cost objective function has been used to measure the impact of biochar substitution in highly fuel-efficient BF among the top nine hot metal producers; estimations are based on the relevant cost determinants of ironmaking. This contribution aims to shed light on two strategic questions: Under what conditions is the implementation of Bio-PCI economically attractive? Additionally, where is such a techno-economic innovation likely to be taken up the earliest? The results indicate the potential for an 18–40% mitigation of CO2. Findings from the economic assessment show that biochar cannot compete with fossil coal on price alone; therefore, a lower cost of biochar or the introduction of carbon taxes will be necessary to increase the competitiveness of Bio-PCI. Based on the current prices of raw materials, electricity and carbon taxes, biochar should be between 130.1 and 236.4 USD/t and carbon taxes should be between 47.1 and 198.7 USD/t CO2 to facilitate the substitution of Bio-PCI in the examined countries. In regard to implementation, Brazil, followed by India, China and the USA appeared to be in a better position to deploy Bio-PCI.

  18. Durability and compressive strength of blast furnace slag-based cement grout for special geotechnical applications

    Directory of Open Access Journals (Sweden)

    Ortega, J. M.

    2014-03-01

    Full Text Available Special foundations, most prominently micropiles and soil anchors, are frequently used in construction today. In Spain, the grout for these special technical applications is generally prepared with portland cement, although the codes and standards in place stipulate only the minimum compressive strength required, with no mention of cement type. Those texts also establish a range of acceptable water:cement ratios. In the present study, durability and compressive strength in cement grout prepared with blast furnace slag cement at different w/c ratios are characterised and compared to the findings for a reference portland cement grout. The results show that slag grout exhibits greater durability than the portland cement material and complies with the compressive strength requirements laid down in the respective codes.Actualmente es muy frecuente el empleo de cimentaciones especiales, entre las que destacan los micropilotes y los anclajes. En España, las lechadas de cemento para estos trabajos geotécnicos especiales se preparan habitualmente con cemento Portland, aunque las diferentes normativas al respecto no restringen el tipo de cemento a emplear, siempre que se alcance una determinada resistencia a compresión. Respecto a la dosificación de las lechadas, la normativa permite emplear diferentes relaciones agua/cemento dentro de un determinado rango. En vista de ello, en este trabajo se han caracterizado las propiedades de durabilidad y resistencia a compresión de lechadas de cemento preparadas con un cemento con escoria de alto horno y con diferentes relaciones a/c, tomando como referencia de comportamiento lechadas de cemento Portland. El uso de un cemento con escoria conlleva una mejora en la durabilidad de las lechadas, cumpliendo los requisitos de resistencia a compresión establecidos por la normativa.

  19. Carbonation Characteristics of Alkali-Activated Blast-Furnace Slag Mortar

    Directory of Open Access Journals (Sweden)

    Keum-Il Song

    2014-01-01

    Full Text Available Alkali-activated ground granulated blast-slag (AAS is the most obvious alternative material for ordinary Portland cement (OPC. However, to use it as a structural material requires the assessment and verification of its durability. The most important factor for a durability evaluation is the degree of carbonation resistance, and AAS is known to show lower performance than OPC. A series of experiments was conducted with a view to investigate the carbonation characteristics of AAS binder. As a consequence, it was found that the major hydration product of AAS was calcium silicate hydrate (CSH, with almost no portlandite, unlike the products of OPC. After carbonation, the CSH of AAS turned into amorphous silica gel which was most likely why the compressive strength of AAS became weaker after carbonation. An increase of the activator dosage leads AAS to react more quickly and produce more CSH, increasing the compaction, compressive strength, and carbonation resistance of the microstructure.

  20. Thermodynamic analysis of the partial oxidation of coke oven gas for indirect reduction of iron oxides in a blast furnace

    International Nuclear Information System (INIS)

    Chen, Wei-Hsin; Hsu, Chih-Liang; Du, Shan-Wen

    2015-01-01

    The partial oxidation of a COG (coke oven gas) in a blast furnace is examined in this work using thermodynamic analysis. LTIR and HTIR (Low-temperature and high-temperature indirect reduction) of iron oxides in a blast furnace are also studied. The influences of the reaction temperature, M/H (methane-to-hematite) ratio, and O/F (oxygen-to-fuel) ratio on CH 4 conversion and iron oxide reduction are examined. Within the investigated ranges of the parameters, a higher reaction temperature is conducive to CH 4 conversion, while at least 97.64% of Fe 2 O 3 is reduced. In LTIR, Fe 3 O 4 is the prime product, with a high level of solid carbon formation. The entire LTIR reaction is characterized by exothermic behavior, so that no additional heat is required to trigger COG partial oxidation and IR. In HTIR, increasing the reaction temperature facilitates CO-based IR and suppresses H 2 -based IR. A higher temperature produces more Fe, so as to enhance the iron oxide reduction reactions; meanwhile, the FeO reduction is governed by H 2 and CH 4 . When the reaction temperature is higher than 800 °C and the M/H ratio is lower than unity, a heat supply is required to drive HTIR. The O/F ratio in LTIR and HTIR should be controlled below 2 to retard carbon formation and drive iron oxide reduction. - Highlights: • Direct partial oxidation of coke oven gas in blast furnace is analyzed thermodynamically. • A higher reaction temperature is conducive to CH 4 conversion and syngas production. • At least 97.64% of Fe 2 O 3 is converted. • The low-temperature indirect reduction is characterized by exothermic behavior. • The oxygen-to-fuel molar ratio in indirect reduction should be controlled below 2

  1. Simultaneous utilization of neutrons and γ-rays from 252Cf for condition measurement inside a blast furnace

    International Nuclear Information System (INIS)

    Shirakawa, Yoshiyuki; Tominaga, Hiroshi.

    1997-01-01

    This paper describes the possibility of the realization of a multi-function radiation gauge to meet the requirement for more precise and stable control of a blast furnace. A basic concept of the gauge is to measure some quantities with simultaneous use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on material flow and gas flow representing the conditions inside the blast furnace. The prototype gauge was assembled and examined which consisted of a radiation source of 252 Cf (3.7 MBq), neutron moderator, lead shield, a bismuth germanate detector, stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate the blast furnace conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density (1.0-1.5 g/cm 3 ) of iron contained in iron ore by counting thermal neutron capture γ-rays (6.5-8.5 MeV) from iron. It also gave the information on material bulk density (0.5-2.5 g/cm 3 ) by detecting Compton scattered γ-rays (1.0-1.5 MeV) from material, i.e. iron ore and coke. The relative accuracies in the measurement of iron bulk density and material bulk density were estimated to be within 1 and 4% in 300 s counting time, respectively. The possibility of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  2. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    Science.gov (United States)

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. BIO-PCI, Charcoal injection in Blast Furnaces: State of the art and economic perspectives

    Directory of Open Access Journals (Sweden)

    Feliciano-Bruzual, C.

    2013-12-01

    Full Text Available The injection of grinded particles of charcoal through the tuyeres in Blast Furnaces, here coined Bio-PCI, presents as an attractive and plausible alternative to significantly reduce the CO2 emissions generated during hot metal production. In this contribution a summary of the technological fundaments, benefits and limitations of the incorporation of Bio-PCI is presented. Additionally the principal economic challenges of renewables fuel in ironmaking are exposed, with especial interest in the main productions costs of charcoal making. In this sense, a strategic question arises: can the residual biomass drive the emergence of Bio-PCI?, our analysis leads to conclude that the use of residual biomass (e.g. agricultural and forestry residues may significantly reduce the production cost in 120-180 USD/t in comparison to primary woods sources, this naturally increment the economical attractiveness of Bio-PCI substitution.La inyección de carbón vegetal por toberas en Altos Hornos, aqui denominada Bio-PCI, se presenta como una forma atractiva y realista de reducir significativamente las emisiones de CO2 generadas durante la producción de arrabio. En esta contribución se presenta un resumen de los fundamentos tecnológicos, los beneficios y las limitaciones de la incorporación de la tecnología del Bio-PCI. Adicionalmente se exponen los retos económicos que enfrentan los combustibles renovables a los fósiles, con especial interés en los principales costos de producción del carbón vegetal. En este sentido se plantea una pregunta estratégica: ¿puede la biomasa residual impulsar el desarrollo de la Bio-PCI?. Nuestro análisis conlleva a concluir que la utilización de biomasa residual (residuos forestales y agrícolas puede reducir sensiblemente el costo del carbón vegetal entre 120-180 USD/t en comparación con biomasa primaria, incrementando su competitividad frente al carbón mineral.

  4. Mechanical behaviour of alkali-activated blast furnace slag-activated metakaolin blended pastes. Statistical study

    Directory of Open Access Journals (Sweden)

    Higuera, I.

    2012-06-01

    Full Text Available The study and development of alternative, more ecoefficient binders than portland cement are attracting a good deal of scientific and technological interest. Binders obtained from the chemical interaction between calcium silico-aluminous materials and highly alkaline solutions are one of several types of such possible cements. The present paper discusses the mechanical behaviour and mineralogical composition of blended pastes made from NaOH-activated vitreous blast furnace slag and metakaolin. The aim of the study was to determine how parameters such as the slag/metakaolin ratio, activating solution concentration and curing temperature affect strength development in these binders. A statistical study was conducted to establish the impact of each variable and model strength behaviour in these alkaline cements. The conclusion drawn is that activator concentration and the slag/metakaolin ratio are both determinant parameters.

    El estudio y desarrollo de cementos alternativos y más eco-eficientes que el cemento Portland es un tema de gran impacto a nivel científico y tecnológico. Entre esos posibles cementos se encuentran los cementos alcalinos que son materiales conglomerantes obtenidos por la interacción química de materiales silico-aluminosos cálcicos y disoluciones fuertemente alcalinas. En el presente trabajo se estudia el comportamiento mecánico y la composición mineralógica de mezclas de escoria vítrea de horno alto y metacaolín activadas alcalinamente con disoluciones de NaOH. El objetivo de este estudio es conocer cómo afectan parámetros tales como la relación escoria/metacaolín, la concentración de la disolución activadora y la temperatura de curado, al desarrollo resistente de las mezclas. A través del estudio estadístico realizado se ha podido establecer la influencia de cada variable y modelizar el comportamiento resistente de estos cementos alcalinos. Se concluye que la concentración del activador y la relaci

  5. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    Directory of Open Access Journals (Sweden)

    Sánchez, R.

    2011-06-01

    Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 29Si and 27Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

    En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de 29Si y 27Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

  6. Carbothermic Reduction Reactions at the Metal-Slag Interface in Ti-Bearing Slag from a Blast Furnace

    Science.gov (United States)

    Wang, Yao-Zu; Zhang, Jian-Liang; Liu, Zheng-Jian; Du, Cheng-Bo

    2017-11-01

    Carbothermic reduction reactions at the metal-slag interface and the mechanisms of iron loss during the smelting of vanadium-bearing titanomagnetite in a blast furnace are still not clear as a result of the limited ability to observe the high-temperature zone of a blast furnace. The chemical composition of a Ti-bearing slag was determined by x-ray fluorescence and x-ray diffraction. The interfaces were characterized by scanning electron microscopy coupled with energy-dispersive x-ray spectroscopy. The interfacial chemical reactions were deduced based on the characterization results and on the thermodynamic calculations performed using Factsage 6.4. The results indicated that the forms of iron in the slag were iron droplets wetted by Ti(C x , N1- x ), mechanically separated by iron and iron oxide. The different forms possessed unique characteristics and were formed by different mechanisms. Iron droplets wetted by Ti(C x , N1- x ) were generated through a series of interfacial reactions between TiO2 in the slag and [C] and [N] in the metal. Iron droplets without attached Ti(C x , N1- x ) were mainly located on the edges of pores and were attributed to the reduction of Fe x O in the slag. Insufficient reduction of iron-bearing minerals made it difficult for iron droplets to aggregate and separate from the slag, which created an Fe x O-enriched zone.

  7. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    Directory of Open Access Journals (Sweden)

    Jovanović Filip P.

    2016-01-01

    Full Text Available This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reduction of the quantity of coke, whose production requires large amounts of energy, reduction of harmful exhaust emission and increase productivity of blast furnaces through the reduction of production costs. The project was complex and had high costs, so that it was necessary to predict risk events and plan responses to identified risks at an early stage of implementation, in the course of the project design, in order to minimise losses and implement the project in accordance with the defined time and cost limitations. [Projekat Ministarstva nauke Republike Srbije, br. 179081: Researching contemporary tendencies of strategic management using specialized management disciplines in function of competitiveness of Serbian economy

  8. Chloride transport testing of blast furnace slag cement for durable concrete structures in Norway : From 2 days to one year age

    NARCIS (Netherlands)

    Polder, R.B.; de Rooij, M.R.; Larsen, CK; Pedersen, B; Beushausen, H.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  9. Chloride transport testing of blast furnace slag cement for durable concrete structires in Norway: From 2 days to one year age

    NARCIS (Netherlands)

    Polder, R.B.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  10. Reference materials for ratio of moisture content and bulk density of blast furnace coke for neutron moisture and density meters: development and use experience

    Directory of Open Access Journals (Sweden)

    V. D. Savelov

    2016-01-01

    Full Text Available The article deals with reference materials for moisture and bulk density of blast furnace coke for graduation of neutron moisture and density meters. Reference materials are produced from substances and materials which element content is identical to coke elemental content coke.

  11. Using a Mathematical Model of Counter-Current Flow in a Blast Furnace to Evaluate Reducibility of Iron-Ore-Bearing Raw Materials

    Czech Academy of Sciences Publication Activity Database

    Pustějovská, P.; Tůma, J.; Staněk, Vladimír; Křišťál, Jiří; Jursová, s.; Bilík, J.

    2015-01-01

    Roč. 86, č. 4 (2015), s. 320-328 ISSN 1611-3683 Institutional support: RVO:67985858 Keywords : blast furnace * ore burden reducibility * kinetic model Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 1.021, year: 2015

  12. The setting time of a clay-slag geopolymer matrix: the influence of blast-furnace-slag addition and the mixing method

    Czech Academy of Sciences Publication Activity Database

    Perná, Ivana; Hanzlíček, Tomáš

    112, Part 1, JAN 20 (2016), s. 1150-1155 ISSN 0959-6526 Institutional support: RVO:67985891 Keywords : blast-furnace slag * geopolymer * setting time * mixing method * solidification * recycling Subject RIV: DM - Solid Waste and Recycling Impact factor: 5.715, year: 2016

  13. The interaction of pH, pore solution composition and solid phase composition of carbonated blast furnace slag cement paste activated with aqueous sodium monofluorophosphate

    NARCIS (Netherlands)

    Kempl, J.; Copuroglu, O.

    2015-01-01

    Blast Furnace Slag (BFS) is a waste product of industrial steel production and a common additive in the cement industry in Northern European countries. However, cementitious materials made from slag-rich cement, particularly CEM III /B, are very susceptible to carbonation. Recent investigations have

  14. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    Energy Technology Data Exchange (ETDEWEB)

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  15. Coke, char and organic waste behaviour in the blast furnace with high injection rate

    Directory of Open Access Journals (Sweden)

    Gudenau, H. W.

    2003-10-01

    Full Text Available Blast furnace operation with low coke rate, high amount of auxiliary hydrocarbons and use of nut coke causes a change in coke quality requirements. In particular, not burned in the raceway residues of injected substances (char and ash can influence the coke behaviour. Therefore combustion efficiency of various organic wastes with and without pulverized coal injection (PCI and coal char has been investigated under the raceway simulation conditions. Mixing of various substances improves their combustion efficiency. Study on coke gasification by carbon dioxide in the presence of char showed that with the increase of char concentration, coke strength reduction becomes smaller. The reactivity of char with CO2 is higher than that of coke. Therefore char is consumed preferentially. In presence of injected char, total pore volume in coke and its wear resistance were increased. Coke reactivity and microstructure in the presence of various kinds of ash has been studied. Many ash spheres were observed on the surface of coke matrix and its size was dependent on ash properties.

    La operación del horno alto con una tasa baja de coque, una cantidad elevada de hidrocarburos auxiliares y el empleo de coque calibrado, origina un cambio en las necesidades de calidad del coque. En particular, pueden influir en el comportamiento del coque los residuos inquemados en el raceway (cavidad enfrente a las toberas del horno de las sustancias que se inyectan (char y cenizas. El char es el residuo de carbón que se origina después que el carbón libera sus sustancias volátiles. Por tanto, se ha investigado la eficiencia de la combustión de varios residuos orgánicos con y sin inyección de carbón pulverizado (ICP y char, bajo las condiciones de simulación del raceway. La mezcla de varias sustancias mejora la eficiencia a la combustión. El estudio de la gasificación del coque por el dióxido de carbono en la

  16. The Use of Blast Furnace Slag for Removal of Phosphorus from Wastewater in Sweden—A Review

    Directory of Open Access Journals (Sweden)

    Lena Johansson Westholm

    2010-10-01

    Full Text Available Research on Phosphorus (P removal capacity by blast furnace slags (BFS has been undertaken in Sweden for the last decade. Both laboratory experiments and field trials have been carried out. While laboratory investigations revealed that BFS has a high P-sorption capacity (95–100%, P removal in field trials was much lower, ranging from 40 to 53%. In addition, a number of problems have been observed in BFS field testing including clogging, sulfuric odor and environmental (regulatory concerns about possible leaching of heavy metals from the slag. In spite of these problems, and questioning by the environmental regulatory authorities, research continues to provide evidence that BFS can be regarded as a suitable filter media, and attempts have also been undertaken in order to further improve the P-removal capacity of this adsorbing material.

  17. Compare pilot-scale and industry-scale models of pulverized coal combustion in an ironmaking blast furnace

    Science.gov (United States)

    Shen, Yansong; Yu, Aibing; Zulli, Paul

    2013-07-01

    In order to understand the complex phenomena of pulverized coal injection (PCI) process in blast furnace (BF), mathematical models have been developed at different scales: pilot-scale model of coal combustion and industry-scale model (in-furnace model) of coal/coke combustion in a real BF respectively. This paper compares these PCI models in aspects of model developments and model capability. The model development is discussed in terms of model formulation, their new features and geometry/regions considered. The model capability is then discussed in terms of main findings followed by the model evaluation on their advantages and limitations. It is indicated that these PCI models are all able to describe PCI operation qualitatively. The in-furnace model is more reliable for simulating in-furnace phenomena of PCI operation qualitatively and quantitatively. These models are useful for understanding the flow-thermo-chemical behaviors and then optimizing the PCI operation in practice.

  18. Injection of natural gas in the blast furnace tuyeres three of the Usiminas, Ipatinga Plant; Injecao de gas natural nas ventaneiras do alto-forno 3 da Usiminas, Usina de Ipatinga

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Murilo Alves Tito de; Rosa, Ericson Rimen Ribeiro; Oliveira, Claudiney Freitas de; Hostt, Helton [USIMINAS, Ipatinga, MG (Brazil). Gerencia Geral de Reducao

    2011-12-21

    The reduction in production costs is a major strategic objectives of Usiminas and the use of natural gas in the Blast Furnace 3 (BF 3) contribute to achieve this goal. The use of natural gas as fuel in the BF 3 to reduce the use of metallurgical coke (main fuel) and reduces production losses during periods of maintenance in the pulverized coal injection system and improving operational control of the Blast Furnace. The work presents the deployment of the natural gas injection and the performance obtained by the BF 3 from the start of injection, with a focus on reducing consumption of metallurgical coke and stable operation of blast furnace (author)

  19. Identification of Phase Composition of Binders from Alkali-Activated Mixtures of Granulated Blast Furnace Slag and Fly Ash

    Czech Academy of Sciences Publication Activity Database

    Vlček, J.; Drongová, L.; Topinková, M.; Matějka, V.; Kukutschová, J.; Vavro, Martin; Tomková, V.

    2014-01-01

    Roč. 58, č. 1 (2014), s. 79-88 ISSN 0862-5468 Institutional support: RVO:68145535 Keywords : binders * alkali activation * hydration products Subject RIV: JM - Building Engineering Impact factor: 0.435, year: 2014 http://www.ceramics-silikaty.cz/2014/pdf/2014_01_079.pdf

  20. A theoretical study using the multiphase numerical simulation technique for effective use of H2 as blast furnaces fuel

    Directory of Open Access Journals (Sweden)

    Jose Adilson de Castro

    2017-07-01

    Full Text Available We present a numerical simulation procedure for analyzing hydrogen, oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blast furnace, considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However, the mixed gas and coal injection is a complex technology since significant changes on the inner temperature and gas flow patterns are expected, beyond to their effects on the chemical reactions and heat exchanges. Focusing on the evaluation of inner furnace status under such complex operation a comprehensive mathematical model has been developed using the multi interaction multiple phase theory. The BF, considered as a multiphase reactor, treats the lump solids (sinter, small coke, pellets, granular coke and iron ores, gas, liquids metal and slag and pulverized coal phases. The governing conservation equations are formulated for momentum, mass, chemical species and energy and simultaneously discretized using the numerical method of finite volumes. We verified the model with a reference operational condition using pulverized coal of 215 kg per ton of hot metal (kg thm−1. Thus, combined injections of varying concentrations of gaseous fuels with H2, O2 and CO2 are simulated with 220 kg thm−1 and 250 kg thm−1 coals injection. Theoretical analysis showed that stable operations conditions could be achieved with productivity increase of 60%. Finally, we demonstrated that the net carbon utilization per ton of hot metal decreased 12%.

  1. The Balance of Titanium and Vanadium in the Blast Furnace with the Use of Sinter Containing a Titanium-Vanadium-Magnetite Concentrate

    Directory of Open Access Journals (Sweden)

    Budzik, R.

    2007-01-01

    Full Text Available The investigation concerned the use of sinter containing a titanium-vanadium-magnetite concentrate for the production of pig iron. Sinter containing 0,46 to 0,51 % TiO2 and 0,056 to 0,060 % vanadium was used for pig iron production in the blast furnace. Introducing 200 kg of this concentrate to the1 Mg sinter mix did not cause any deterioration of sinter quality.

  2. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  3. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    Science.gov (United States)

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry. Copyright © 2015 Elsevier Ltd. All rights reserved.

  4. Development of aluminium free castable for blast furnace trough materials. Koro toiyo Al mutenka nagashikomizai no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Yaoi, H.; Tsutsui, N.; Suzuki, T. (Nippon Steel Corp., Tokyo (Japan)); Yoshino, H.; Sugiyama, K.; Yasuda, N.; Ninomiya, H.; Itose, S. (Harima Co. Ltd., Hyogo (Japan))

    1992-09-10

    In recent years a densification of castable materials is being developed in order to elongate a life of the blast furnace trough. As a risk of dry expansion in the drying process becomes to be higher due to it, the castable materials added the metallic Al are being used as a countermeasure against it. Since the metallic Al generates the hydrogen gas by a reaction with the water and forms the vent holes, it is superior in an explosion resistance. When the hydrogen gas generated by a reaction of this metallic Al retains during a period from the execution to the curing, there is a danger to generate an explosion by catching a fire. Accordingly in this repost, the organic foaming agent was added as the castable materials free from the metallic Al. As a result, an explosion resistance could be raised substantially. This is thought due to generation of N2 gas because the hydrolysis occurs in an alumina cement-water system. The microporess caused by a generation of N2 gas are a size of about 10[mu]m, or many of them are bigger than it. Although the effect of the added organic foaming agent on the various material property values is a little, an appropriate quantity is thought to be within 0.2%. 1 ref., 8 figs., 3 tabs.

  5. Influence of B2O3 and Basicity on Viscosity and Structure of Medium Titanium Bearing Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Lingtao Bian

    2016-01-01

    Full Text Available The effects of B2O3 and basicity (CaO/SiO2 on the viscous behavior and structure of medium titanium bearing blast furnace slag (MTBBFS were investigated. High temperature viscosimeter was applied to measure the viscosities of CaO-SiO2-MgO-TiO2-Al2O3-B2O3 slag system and X-ray diffraction (XRD, NBO/T ratio, and structure parameter Q were employed to analyze its network structure. The results showed that the viscosity decreased and break point temperature increased with increasing basicity to 1.20. However B2O3 addition gave rise to a decrease in slag viscosity and break point temperature inspite of basicity. The more B2O3 content leads to the more pronounced variation, especially for the slag with larger basicity. The conventional NBO/T formula was revised to predict the structure variation of relatively complicated medium Ti bearing slag based on the work of Yanhong Gao and other researchers. The increase of B2O3 content in slag made parameter Q turn from Q2 to Q1, suggesting that network structure became simpler. It was also noticed that the addition of B2O3 could suppress the formation of perovskite.

  6. Thermostrengthening modes in getting heat-strengthened pellets in weak oxidizing atmosphere with residual carbon for blast furnace melting

    Directory of Open Access Journals (Sweden)

    Євген Валерійович Чупринов

    2016-11-01

    Full Text Available In the course of the laboratory tests, that are close to industrial modes of bowl pelletizers and roasting bowl operations, thermostrengthening modes of raw pellets have been worked out and selected, the main technological feature of the pellets being the presence of rolled up solid fuel. The results, obtained in the tests, showed that the selected modes make it possible to get heat-strengthened pellets with the maximum amount of residual carbon in the final product. The results, demonstrating the effect of the heating rate on the process parameters, in particular, on the content of residual carbon in the obtained heat-strengthened pellets are important. It has been shown that increasing the heating rate of raw pellets from 100 to 500°C/min, and cooling rate of the heat-strengthened pellets from 100 to 600°C/min with decreasing oxygen content in the heat-carrying agent for gas burning in the burners and cooling gas from 21% to 10,3-5,1% make it possible to increase the content of residual carbon in the heat-strengthened pellets from 0,8-1,9% to 3,5-3,7%. The obtained heat-strengthened pellets with the residual carbon not only satisfy all the requirements of the blast furnace melting, but also possess better metallurgical characteristics than oxidized heat-strengthened pellets

  7. The Characterization of Fixation of Ba, Pb, and Cu in Alkali-Activated Fly Ash/Blast Furnace Slag Matrix

    Directory of Open Access Journals (Sweden)

    Jan Koplík

    2016-06-01

    Full Text Available The fixation of heavy metals (Ba, Cu, Pb in an alkali-activated matrix was investigated. The matrix consisted of fly ash and blast furnace slag (BFS. The mixture of NaOH and Na-silicate was used as alkaline activator. Three analytical techniques were used to describe the fixation of heavy metals—X-ray photoelectron spectroscopy (XPS, scanning electron microscopy (SEM equipped with energy dispersive X-ray spectroscopy (EDS, and X-ray powder diffraction (XRD. All heavy metals formed insoluble salts after alkaline activation. Ba was fixed as BaSO4, and only this product was crystalline. EDS mapping showed that Ba was cumulated in some regions and formed clusters. Pb was present in the form of Pb(OH2 and was dispersed throughout the matrix on the edges of BFS grains. Cu was fixed as Cu(OH2 and also was cumulated in some regions and formed clusters. Cu was present in two different chemical states; apart from Cu(OH2, a Cu–O bond was also identified.

  8. Effect of γ-irradiation on the electrical conductivity of some soda lime silicate glass containing blast furnace slag

    International Nuclear Information System (INIS)

    Elalaily, N.A.; Khalil, Magda M.I.; Ahmed, L.S.

    2007-01-01

    The effect of electric field strength on conduction in soda lime silicate glass doped with blast furnace slag with different concentration was studied and the value of jump distance was calculated. The structure and the mixed anion effect in the conductivity have been examined by measuring the electrical conductivity of glass samples at temperature ranging between 20 and 250 deg. C. The results showed that the electrical conductivity of the examined glasses are divided into three ranges depending on the temperature range. The first is from room temperature to about 49.5 deg. C, the second is at a temperature range of 60.3-104 deg. C where the glass shows a decrease in its conductivity with the increase in temperature. This was followed by another increase in the electrical conductivity with the increase in temperature. The results also showed that the glass becomes more insulating as the slag content increased. The effect of irradiation was also studied by exposing glass samples to two different irradiation doses. It can be noticed that irradiation causes an increase in the electrical conductivity, especially at high temperature. The results were discussed and correlated according to the molecular structure of the prepared glass

  9. Results of tuyere coke sampling with regard to application of appropriate coke strength after reaction (CSR for a blast furnace

    Directory of Open Access Journals (Sweden)

    Shiau J-S.

    2017-01-01

    Full Text Available Raising pulverized coal injection (PCI will decrease coke rate, but increase the residence time of coke and abrasion in the blast furnace (BF. Thus, insufficient coke strength will generate more coke fines in the lower BF and result in lower permeability and production of hot metal (HM. For understanding the behavior of coke at various HM productivities, a tuyere coke sampler was used to collect the coke samples for measuring the coke strength. Firstly, the difference of sampled coke under the conditions of various HM productivities was explored. Secondly, the BF operating conditions and causes of generating more coke fines was correlated by testing the coke reaction rate after reaction. Finally, according to the above analysis results, the relative regression equations had been obtained for sampling coke properties, BF operation conditions and BF permeability. Furthermore, the coke strength after reaction (CSR quantitative target and its online system at various blast conditions were set to provide some reference for coke and HM production.

  10. Data-Driven Nonlinear Subspace Modeling for Prediction and Control of Molten Iron Quality Indices in Blast Furnace Ironmaking

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Ping; Song, Heda; Wang, Hong; Chai, Tianyou

    2017-09-01

    Blast furnace (BF) in ironmaking is a nonlinear dynamic process with complicated physical-chemical reactions, where multi-phase and multi-field coupling and large time delay occur during its operation. In BF operation, the molten iron temperature (MIT) as well as Si, P and S contents of molten iron are the most essential molten iron quality (MIQ) indices, whose measurement, modeling and control have always been important issues in metallurgic engineering and automation field. This paper develops a novel data-driven nonlinear state space modeling for the prediction and control of multivariate MIQ indices by integrating hybrid modeling and control techniques. First, to improve modeling efficiency, a data-driven hybrid method combining canonical correlation analysis and correlation analysis is proposed to identify the most influential controllable variables as the modeling inputs from multitudinous factors would affect the MIQ indices. Then, a Hammerstein model for the prediction of MIQ indices is established using the LS-SVM based nonlinear subspace identification method. Such a model is further simplified by using piecewise cubic Hermite interpolating polynomial method to fit the complex nonlinear kernel function. Compared to the original Hammerstein model, this simplified model can not only significantly reduce the computational complexity, but also has almost the same reliability and accuracy for a stable prediction of MIQ indices. Last, in order to verify the practicability of the developed model, it is applied in designing a genetic algorithm based nonlinear predictive controller for multivariate MIQ indices by directly taking the established model as a predictor. Industrial experiments show the advantages and effectiveness of the proposed approach.

  11. Iron making technology with fuels and other materials injection in blast furnace tuyeres. Part 1. Auxiliary fuels characteristics and its influence in the blast furnace process; Tecnologia de fabricacion de arrabio con la inyeccion de combustibles y otros materiales por toberas en el horno alto. I parte. Caracteristicas de los combustibles auxiliares y su influencia en el proceso del horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, L. [Union de Empresas de Recuperacion de Materias Primas. Ciudad de La Habana (Cuba); Cores, A.; Formoso, A. [Centro Nacional de Investigaciones Metalurgicas. Madrid (Spain); Babich, A.; Yaroshevskii, S. [Universidad Estatal Tecnologica de Donetsk. Ucrania (Ukraine)

    1998-06-01

    The injection of fuels by tuyeres in the blast furnace is a used practice in most furnaces with the principal aim to reduce the coke consumption by ton of pig iron produced. The nature of these fuels is very diverse and depends on the resources of each country and of the fuel price. At this moment the coal injection (pulverized and granular) is the most extended practice, and the number of furnaces with facilities for coal injection increases continuously. (Author) 14 refs.

  12. Feasibility and economic analysis of solid desiccant wheel used for dehumidification and preheating in blast furnace: A case study of steel plant, Nanjing, China

    International Nuclear Information System (INIS)

    Guan, Yipeng; Zhang, Yufeng; Sheng, Ying; Kong, Xiangrui; Du, Song

    2015-01-01

    To overcome the shortcomings of huge energy consumption from conventional dehumidification using lithium bromide adsorption refrigerating (LBARD) system, a novel desiccant wheel dehumidification and preheating (DWDP) system using two-stage desiccant wheel for blast furnace is brought forward. The DWDP system was designed for dehumidification and preheating in blast furnace of steel plant. It takes waste heat in the slag flushing water as desiccant regeneration and preheating energy. To validate the feasibility of the new DWDP system, experimental studies were conducted based on a steel plant in Nanjing, China. The experiment was designed to use DWDP system in humid outdoor climates e.g. summer seasons. The experimental results indicate that the moisture removal capacity of DWDP system can reach 8.7 g/kg which will lead to the improvement of steel production by 0.9% and the coal is saved of about 2100 tons per year. With the DWDP system, the energy consumed by cooling tower of slag flushing water can decrease 7.3%. All of these energy saved equates to 10.3 million CNY annually. A comparison of initial investment and operating cost between DWDP system and LBRAD system was then carried out. The results show that the initial investment and operating cost of DWDP system is 37% and 57% of present LBARD system, and the payback period is shortened 66%. - Highlights: • A novel two-stage desiccant wheel dehumidification system for blast furnace is proposed. • Average moisture removal of 8.7 g/kg is achieved and dehumidification efficiency is 47%. • Outlet humidity ratio is less than 10 g/kg that satisfies the requirement of blast air. • Waste heat in slag flushing water is utilized and 61.4 million kJ is saved annually. • The investment and operating cost is 37% and 57% of former dehumidification system

  13. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace; Prediccion y simulacion, mediante logica difusa, de la temperatura de salida del arrabio en un horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Romero, M. A.; Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F. [Centro Nacional de Investigaciones Metalurgicas CENIM. Madrid (Spain); Menendez, J. L. [ACERALIA. Gijon Asturias (Spain)

    2000-07-01

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs.

  14. The Environmental Impact and Cost Analysis of Concrete Mixing Blast Furnace Slag Containing Titanium Gypsum and Sludge in South Korea

    Directory of Open Access Journals (Sweden)

    Tae Hyoung Kim

    2016-05-01

    Full Text Available This study assessed the environmental effects and cost of the Industrial Waste addictive Blast Furnace Slag (W-BFS using Life Cycle Assessment (LCA and compared it to general BFS. The environmental impacts of W-BFS were as follows: 1.12 × 10−1 kg-CO2 eq/kg, 3.18 × 10−5 kg-Ethylene eq/kg, 4.79 × 10−4 kg-SO2 eq/kg, 7.15 × 10−4 kg-PO43− eq/kg, 7.15 × 10−4 kg-CFC11 eq/kg and 3.94 × 10−3 kg-Antimony eq/kg. Among the environmental impact category, GWP and AP were 9.28 × 10−2 kg-CO2 eq/kg and 3.33 × 10−4 kg-SO2 eq/kg at a raw material stage, accounting for 80% and 70% of total environmental impact respectively. In EP, POCP and ADP, in addition, raw material stage accounted for a great portion in total environmental impact because of “W” among input materials. In ODP, however, compared to the environmental impact of raw materials, oil, which was used in transporting BFS to the W-BFS manufacturing factory, was more influential. In terms of GWP, POCP and ODP, W-BFS was higher than general BFS. In terms of AP, EP and ADP, in contrast, the former was lower than the latter. In terms of cost, W-BFS (41.7 US$/ton was lower than general BFS by about 17% because of the use of waste additives comprised of industrial wastes instead of natural gypsum ,which has been commonly used in general BFS. In terms of GWP and POCP, the W-BFS mixed (30% concrete was lower than plain concrete by 25%. In terms of AP and EP, the former was lower than the latter by 30%. In terms of ADP, furthermore, W-BFS mixed (30% concrete was lower than plain concrete by 11%. In aggregate-related ODP, however, almost no change was found. In terms of cost, when W-BFS was added by 10% and 30%, it was able to reduce cost by 3% and 7% respectively, compared to plain concrete. Compared to BFS-mixed concrete as well, cost could be saved by 1% additionally because W-BFS (US$41.7/ton is lower than common cement (US$100.3/ton by about 60% in terms of production costs.

  15. Forensic Investigation of AC and PCC Pavements with Extended Service Life : Volume 3 : Petrographic Examination of Blast Furnace Slag Aggregate Concrete Cores taken from PCC Pavements in Cuyahoga County , Ohio : Executive Summary Report

    Science.gov (United States)

    2010-09-01

    Air-cooled blast furnace slag has been used as a coarse : aggregate in portland cement-based pavement concretes : since at least the early 1900s. Many of these concretes : have performed satisfactorily. In recent times a number : of PCC slag aggre...

  16. Energy saving in the pig iron production in the blast furnace no. 5; Ahorro de energia en la produccion de arrabio en el alto horno No. 5

    Energy Technology Data Exchange (ETDEWEB)

    Gil Diaz, Ricardo A.; J Quiroz, Francisco; Rodriguez, Rita Patricia; Banuelos Garza, Yolanda [Altos Hornos de Mexico, S. A., Coahuila (Mexico)

    1993-12-31

    Altos Hornos de Mexico (AHMSA) is an iron and steel industry integrated to Grupo Acereros del Norte in Monclova, in the Coahuila state. With an a installed capacity of 3.1 millions of tons per annum o liquid steel. In its installations, AHMSA has the highest capacity blast furnace installed in Mexico, blast furnace No. 5, that has a useful volume of 2,163 cubic meters, designed to produce 4,800 tons of pig iron per day. The basic goal to achieve in the operations involved in the production of steel through the pig iron production in the blast furnace, is the hot metal production at the lowest attainable cost within the quality requirements specified by the steel makers. The most important criterion for the recognition of the attained success is the fuel consumption per ton of pig iron produced, with coke as the main fuel fed to the blast furnace and therefore of the greatest impact on the final product cost. AHMSA contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently it is pending the shortage of coke for productions higher than 2.6 MMT of liquid iron. In response to this, and faced to the true need of diminishing the production costs in the process of making pig iron, new practices have been implemented in the use of complementary fuels to partially substitute the metallurgical coke as an energy source for the blast furnace process. The use of natural gas, fuel oil and the gradual increase of the temperature of hot blow, have strongly impacted the metallurgical coke consumption, lowering it considerably and diminishing the costs per ton of pig iron in blast furnace No. 5. Another important issue, is the utilization of coke fines resulting form the sieving of the same, directly fed to the furnace load. This practice reduced the coke consumption, and most of all, the output of our coking plants was increased on being utilized at the maximum coke production

  17. Slag melt granulation and factors affecting the quality of Granulated slag

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Кравченко

    2015-10-01

    Full Text Available An analysis of the state of slags recycling in foreign countries was carried out. A modern principle was put forward in the article: blast furnace is an apparatus for manufacturing of two basic types of products : cast iron and slag. Granulation, as the primary recycling of slag melt fixes the structure with certain properties at rapid cooling. An analysis of the existing methods of granulation was carried out and factors influencing the quality of granular slag were determined, as well as the ways of obtaining granular slag with the required physical and mechanical characteristics. The main factors of granulated slags quality, employed for manufacturing of binding materials are chemical composition and the structure of fine granulated particles. All wet methods of granulation are characterized by high humidity of granulated slag, its value reaching 24,5%, due to increase in granules’ porosity. Real options for reducing humidity of granulated slag may include: development of the process of granulation, ensuring manufacturing of products with increased density and low content of fine fractions, dehydration of slag in high bunkers and stacks at sufficient soaking time and slag blowdown with a stream moving downwards. Using mechanical granulators and gaseous energy carriers (air for melt’s dispersion is an efficient way of reducing water consumption for granulation (semi-dry or dry methods of granulation. It also makes it possible to reduce r consumption of water, supplied for granulation from 3,0 to 0,7-1,5m3/min. Application of air blast for melt’s dispersion influences its fractional composition and grain shape in the slag: the content of the fraction less than 1,25mm reduces to 49,1%, as compared to conventional 92,8%. The content of spherical grains is with tough surface is 33%, it promoting reduction of residual humidity of granulated slag. Thus, application of air blast for granulation of slags is an efficient way of obtaining high

  18. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández-Jiménez, A.

    1997-06-01

    Full Text Available The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O and NaOH solution (of variable concentration. Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α was determined from hydration heat values obtained through isothermal conduction calorimetry. From the results obtained it is deduced that a treshold value of 4 % Na2O wt. exists. For those concentrations and at test temperatures (except for 25ºC and 3 % Na2O wt., the mechanism controlling hydration reaction for a values higher than 0.5, is a diffusion process. This process is described by .Jander equation [D3=(1-(1-α1/32=(k/r2t=0,0426(t/t0,5]. The activation energy obtained for that process is of approximately 50-58 Kj/mol.

    Se ha estudiado la influencia de la concentración de la disolución activante en la cinética de hidratación de una escoria granulada de alto horno, activada alcalinamente a distintas temperaturas. El activador alcalino utilizado fue una mezcla de water glass (Na2SiO3∙nH2O con una disolución de NaOH (de concentración variable. Las concentraciones finales del activador alcalino fueron: 3, 4 y 5 % en peso de Na2O respecto a la masa total de escoria. El grado de reacción (α se determinó a partir de valores de calor de hidratación obtenidos por calorimetría de conducción isotérmica. De los resultados obtenidos se deduce que existe un valor umbral de concentraciones en torno al 4 % en peso de Na2O. También para dichas concentraciones y a las temperaturas de ensayo (excepto a 25ºC con un 3 % en peso de Na2O, el mecanismo que controla la reacción de hidrataci

  19. Improving the properties of geopolymer containing oil-contaminated clay, metakaolin, and blast furnace slag by applying nano-SiO2.

    Science.gov (United States)

    Luo, Huan-Lin; Lin, Deng-Fong; Chen, Shih-Chieh

    2017-07-01

    In this study, geopolymer specimens based on calcined oil-contaminated clays (OCCs), metakaolin replacements of OCCs, and blast furnace slag were manufactured by the addition of nano-SiO 2 to improve their properties. The effects of adding 0, 1, 2, or 3% nano-SiO 2 on the properties and microstructures of the geopolymer specimens were determined using compressive strength tests, flow tests, setting time tests, scanning electron microscopy (SEM), and silicon nuclear magnetic resonance spectroscopy (Si-NMR). The results showed that the setting time and flowability of the geopolymer specimens decreased and the compressive strength increased as the amount of nano-SiO 2 increased. These results were supported by the SEM and Si-NMR assays. This study suggests that the addition of nano-SiO 2 was beneficial and improved the properties of the geopolymer specimens containing calcined OCC.

  20. The Influence of Allocation on the Carbon Footprint of Electricity Production from Waste Gas, a Case Study for Blast Furnace Gas

    Directory of Open Access Journals (Sweden)

    Joeri Van Mierlo

    2013-03-01

    Full Text Available Producing electricity from waste gas is an after treatment for waste gas while recovering the energy content. This paper addresses the methodology to calculate the effect that waste gas energy recovery has on lowering the impact of climate change. Greenhouse gases are emitted while burning the waste gas. However, a thorough study should include the production of the feedstock as well as the production of the infrastructure. A framework is developed to calculate the environmental impact of electricity production from waste gas with a life cycle approach. The present paper has a twofold purpose: to assess the climate change impact of generating electricity with blast furnace gas (BFG as a waste gas from the steel industry; and to establish a sensitivity assessment of the environmental implications of different allocation rules.

  1. Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-07-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  2. Granulation of coke breeze fine for using in the sintering process

    Directory of Open Access Journals (Sweden)

    Mohamed F.M.

    2010-01-01

    Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

  3. Use of plastics in blast furnace processes: A contribution to ecologically and economically acceptable recycling of plastic waste; Kunststoffverwertung im Hochofen - ein Beitrag zum oekologischen und oekonomischen Recycling von Altkunststoffen

    Energy Technology Data Exchange (ETDEWEB)

    Janz, J. [Stahlwerke Bremen GmbH (Germany)

    1996-12-31

    The use of plastics in blast furnace processes has a number of advantages. For one thing, existing facilities can be used with only slight reconstruction measures. Next, the blast furnace process does not necessarily require plastics and therefore is independent of the available plastics volume. Further, it has a high utilisation potential. For example, the Bremen blast furnace No. II has only 8 nozzles out of 32 which are suited for plastics, but it can utilize 70,000 t/a, which is more than 13 percent of the total plastics volume collected by DSD. Indepenent eco-balances have shown that there is no better technology on the market at the moment. (orig) [Deutsch] Mit der Kunststoffverwertung im Hochofen steht ein Verfahren zur Verfuegung, das sich gleich in mehrfacher Hinsicht vor der Konkurrenz auszeichnet. Im Gegensatz zu anderen Verwertungen wird eine bereits vorhandene Anlage genutzt, an der lediglich zusatzeinrichtungen benoetigt werden. Gleichzeitig wird abfallpolitische Flexibilitaet dadurch erreicht, dass der Hochofen nicht auf das Reduktionsmittel Kunststoff angewiesen ist. Von wesentlicher Bedeutung ist auch die hohe Verwertungskapazitaet eines Hochofens. Unabhaengige Oekobilanzen und eigene Messungen haben zweifelsfrei gezeigt, dass ein besseres Verfahren zur Zeit nicht auf dem Markt ist. (orig)

  4. Data-Driven Robust RVFLNs Modeling of a Blast Furnace Iron-Making Process Using Cauchy Distribution Weighted M-Estimation

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Ping; Lv, Youbin; Wang, Hong; Chai, Tianyou

    2017-09-01

    Optimal operation of a practical blast furnace (BF) ironmaking process depends largely on a good measurement of molten iron quality (MIQ) indices. However, measuring the MIQ online is not feasible using the available techniques. In this paper, a novel data-driven robust modeling is proposed for online estimation of MIQ using improved random vector functional-link networks (RVFLNs). Since the output weights of traditional RVFLNs are obtained by the least squares approach, a robustness problem may occur when the training dataset is contaminated with outliers. This affects the modeling accuracy of RVFLNs. To solve this problem, a Cauchy distribution weighted M-estimation based robust RFVLNs is proposed. Since the weights of different outlier data are properly determined by the Cauchy distribution, their corresponding contribution on modeling can be properly distinguished. Thus robust and better modeling results can be achieved. Moreover, given that the BF is a complex nonlinear system with numerous coupling variables, the data-driven canonical correlation analysis is employed to identify the most influential components from multitudinous factors that affect the MIQ indices to reduce the model dimension. Finally, experiments using industrial data and comparative studies have demonstrated that the obtained model produces a better modeling and estimating accuracy and stronger robustness than other modeling methods.

  5. Effects of Experimental Parameters on the Extraction of Silica and Carbonation of Blast Furnace Slag at Atmospheric Pressure in Low-Concentration Acetic Acid

    Directory of Open Access Journals (Sweden)

    Kyungsun Song

    2017-05-01

    Full Text Available Blast furnace slag (BFS, a calcium-rich industrial byproduct, has been utilized since 2005 as a mineral carbonation feedstock for CO2 sequestration, producing calcium carbonate precipitates. In this study, the conditions for the dissolution of Ca and Si in acetic acid, and subsequent carbonation, were elaborated. For this purpose, the retardation of the polymerization of silicon was attempted by varying the concentration of acetic acid, temperature, and leaching time. An inductively coupled plasma (ICP analysis revealed that both the Ca and Si dissolved completely within 30 min in 5% acetic acid at room temperature. This high dissolution value can be attributed to the fact that Ca was bound to O rather than to Si, as determined by X-ray photoelectron spectroscopy (XPS. The use of CO2-absorbed monoethanolamine enabled the complete carbonation of BFS at ambient conditions without the need for a pH swing. The presence of dissolved silica was found to affect the polymorphs of the precipitated CaCO3. We believe that this process offers a simple method for manipulating the composites of products obtained by mineral carbonation diminishing the leaching residues.

  6. EVALUATION OF THE THIXOTROPY OF OIL-WELL CEMENTS USED FOR CEMENTING LOST CIRCULATION ZONES: EFFECT OF PLASTER AND BLAST FURNACE SLAG

    Directory of Open Access Journals (Sweden)

    T. Bouziani

    2015-08-01

    Full Text Available Cementing of oil and gas wells can be a very delicate operation. Among the concerns of service companies, during this operation are the nature and conditions of the formations in well. This is the case of cementing operations in southern Algeria, specifically on the fields of In-Amen, where the formations in lost zones are naturally weak and highly permeable. In these areas, drilling fluids (muds and cements pumped will be, completely or partially lost, what we call "lost circulation". Thixotropic cements are useful to overcome lost circulation problems. They are characterized by a special rheological behavior, allowing it to plug lost zones when they are pumped.Our work aims to assess the thixotropy of cements perapred with two types of cement (class G Asland cement and CEM I 42.5 portland cement with the plaster, using a viscometer with coaxial cylinder (couette type. Moreover, the effect of blast furnace slag (LHF on the properties and thixotropic mixtures prepared was also studied. The results show that portland cement (available locally can produce mixes with higher and more stable thixotropy than the class G cement (from importation, which is a practical and economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster.

  7. Sadhana | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    . Volume 42 Issue 7 July 2017 pp 1203-1213. Strength development characteristics of concrete produced with blended cement using ground granulated blast furnace slag (GGBS) under various curing conditions · SHAHAB SAMAD ...

  8. Data-Driven Robust M-LS-SVR-Based NARX Modeling for Estimation and Control of Molten Iron Quality Indices in Blast Furnace Ironmaking.

    Science.gov (United States)

    Zhou, Ping; Guo, Dongwei; Wang, Hong; Chai, Tianyou

    2017-09-29

    Optimal operation of an industrial blast furnace (BF) ironmaking process largely depends on a reliable measurement of molten iron quality (MIQ) indices, which are not feasible using the conventional sensors. This paper proposes a novel data-driven robust modeling method for the online estimation and control of MIQ indices. First, a nonlinear autoregressive exogenous (NARX) model is constructed for the MIQ indices to completely capture the nonlinear dynamics of the BF process. Then, considering that the standard least-squares support vector regression (LS-SVR) cannot directly cope with the multioutput problem, a multitask transfer learning is proposed to design a novel multioutput LS-SVR (M-LS-SVR) for the learning of the NARX model. Furthermore, a novel M-estimator is proposed to reduce the interference of outliers and improve the robustness of the M-LS-SVR model. Since the weights of different outlier data are properly given by the weight function, their corresponding contributions on modeling can properly be distinguished, thus a robust modeling result can be achieved. Finally, a novel multiobjective evaluation index on the modeling performance is developed by comprehensively considering the root-mean-square error of modeling and the correlation coefficient on trend fitting, based on which the nondominated sorting genetic algorithm II is used to globally optimize the model parameters. Both experiments using industrial data and industrial applications illustrate that the proposed method can eliminate the adverse effect caused by the fluctuation of data in BF process efficiently. This indicates its stronger robustness and higher accuracy. Moreover, control testing shows that the developed model can be well applied to realize data-driven control of the BF process.

  9. Nanosized zero-valent iron as Fenton-like reagent for ultrasonic-assisted leaching of zinc from blast furnace sludge

    Energy Technology Data Exchange (ETDEWEB)

    Mikhailov, Ivan, E-mail: ivan.mikhailov@misis.ru [National University of Science and Technology “MISiS”, 4 Leninskiy prospekt, Moscow, 119049 (Russian Federation); Komarov, Sergey [Tohoku University, 6-6-02 Aramaki Aza Aoba, Aoba-ku, Sendai, 980-8576 (Japan); Levina, Vera; Gusev, Alexander; Issi, Jean-Paul; Kuznetsov, Denis [National University of Science and Technology “MISiS”, 4 Leninskiy prospekt, Moscow, 119049 (Russian Federation)

    2017-01-05

    Highlights: • nZVI is used as Fenton-like reagent for activation of Zn leaching from the BFS. • nZVI has positive effect on kinetics of Zn leaching though with some loss of efficiency. • A complex ultrasonic-assisted method for BFS recycling is proposed. - Abstract: Ultrasonic-assisted sulphuric acid leaching combined with a Fenton-like process, utilizing nanoscale zero-valent iron (nZVI), was investigated to enhance the leaching of zinc from the blast furnace sludge (BFS). The leaching of iron (Fe) and zinc (Zn) from the sludge was investigated using Milli-Q water/BFS ratio of 10 and varying the concentration of hydrogen peroxide, sulphuric acid, the temperature, the input energy for ultrasound irradiation, and the presence or absence of nZVI as a Fenton reagent. The results showed that with 1 g/l addition of nZVI and 0.05 M of hydrogen peroxide, the kinetic rate of Zn leaching increased with a maximum dissolution degree of 80.2%, after 5 min treatment. In the absence of nZVI, the maximum dissolution degree of Zn was 99.2%, after 15 min treatment with 0.1 M of hydrogen peroxide. The rate of Zn leaching at several concentrations of hydrogen peroxide is accelerated in the presence of nZVI although a reduction in efficiency was observed. The loss of Fe was no more than 3%. On the basis of these results, the possible route for BFS recycling has been proposed (BFS slurry mixed with sulphuric acid and hydrogen peroxide is recirculated under ultrasonic irradiation then separated).

  10. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    Energy Technology Data Exchange (ETDEWEB)

    Jae Eun Oh; Paulo J.M. Monteiro; Ssang Sun Jun; Sejin Choi; Simon M. Clark [University of California, Berkeley, CA (United States). Department of Civil and Environmental Engineering

    2010-02-15

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80{sup o}C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na.

  11. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    KAUST Repository

    Oh, Jae Eun

    2010-02-01

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 °C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na. © 2009 Elsevier Ltd.

  12. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    International Nuclear Information System (INIS)

    Oh, Jae Eun; Monteiro, Paulo J.M.; Jun, Ssang Sun; Choi, Sejin; Clark, Simon M.

    2010-01-01

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 deg. C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na.

  13. Electrosynthesis of Ti5Si3, Ti5Si3/TiC, and Ti5Si3/Ti3SiC2 from Ti-Bearing Blast Furnace Slag in Molten CaCl2

    Science.gov (United States)

    Li, Shangshu; Zou, Xingli; Zheng, Kai; Lu, Xionggang; Chen, Chaoyi; Li, Xin; Xu, Qian; Zhou, Zhongfu

    2018-04-01

    Ti5Si3, Ti5Si3/TiC, and Ti5Si3/Ti3SiC2 have been electrochemically synthesized from the Ti-bearing blast furnace slag/TiO2 and/or C mixture precursors at a cell voltage of 3.8 V and 1223 K to 1273 K (950 °C to 1000 °C) in molten CaCl2. The pressed porous mixture pellets were used as the cathode, and a solid oxide oxygen-ion-conducting membrane (SOM)-based anode was used as the anode. The phase composition and morphologies of the cathodic products were systematically characterized. The final products possess a porous nodular microstructure due to the interconnection of particles. The variations of impurity elements, i.e., Ca, Mg, and Al, have been analyzed, and the result shows that Ca and Mg can be almost completely removed; however, Al cannot be easily removed from the pellet due to the formation of Ti-Al alloys during the electroreduction process. The electroreduction process has also been investigated by the layer-depended phase composition analysis of the dipped/partially reduced pellets to understand the detailed reaction process. The results indicate that the electroreduction process of the Ti-bearing blast furnace slag/TiO2 and/or C mixture precursors can be typically divided into four periods, i.e., (i) the decomposition of initial Ca(Mg,Al)(Si,Al)2O6, (ii) the reduction of Ti/Si-containing intermediate phases, (iii) the removal of impurity elements, and (iv) the formation of Ti5Si3, TiC, and Ti3SiC2. It is suggested that the SOM-based anode process has great potential to be used for the direct and facile preparation of Ti alloys and composites from cheap Ti-containing ores.

  14. Energetic analysis versus exergetic analysis of charcoal blast furnace of V and M do Brazil; Analise energetica versus analise exergetica do alto forno a carvao vegetal da V and M do Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Lis Nunes; Silva, Ricardo Junqueira [V e M do BRASIL S.A., Belo Horizonte, MG (Brazil); Franca, Geraldo Augusto Campolina; Lemos, Ricardo Jose Fernandes [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

    2011-12-21

    The energetic analysis is the traditional method of quantification of the energy used in an operation involving physical and chemical processes and transference and/or conversion of energy. Generally used through energetic balance that is based on the first law of thermodynamics to evaluate the energetic efficiency. This balance is used to determine and reduce the loss of energy. Although an energy balance does not provide information about the energy degradation or resources during a process and do not quantify the potential or quality of the energy fluxes and material that flow in a system and come out as products and losses. The exergetic analysis goes beyond the limitations of the first law of thermodynamics. The concept of exergy is based in the second law of thermodynamics. The objective of this paper is to compare the more suitable analysis method aiming the identification of the energy economy potentials and consequently the reduction in the emissions of the greenhouse gases, through the balance of mass, energy and exergy of the blast furnace 1 of V and M do Brazil. (author)

  15. Effect of mineral admixtures on kinetic property and compressive strength of self Compacting Concrete

    Science.gov (United States)

    Jagalur Mahalingasharma, Srishaila; Prakash, Parasivamurthy; Vishwanath, K. N.; Jawali, Veena

    2017-06-01

    This paper presents experimental investigations made on the influence of chemical, physical, morphological and mineralogical properties of mineral admixtures such as fly ash, ground granulate blast furnace slag, metakaoline and micro silica used as a replacement of cement in self compacting concrete on workability and compressive strength. Nineteen concrete mixes were cast by replacing with cement by fly ash or ground granulated blast furnace slag as binary blend at 30%, 40%, 50% and with addition of micro silica and metakaoline at 10% as a ternary blend with fly ash, ground granulated blast furnace slag and obtained results were compare with control mix. Water powder ratio 0.3 and super plasticizer dosage 1% of cementitious material was kept constant for all the mixes. The self compacting concrete tested for slump flow, V-funnel, L-Box, J-Ring, T50, and compressive strength on concrete cube were determined at age of 3, 7, 28, 56, 90 days.

  16. Granulator Selection

    Energy Technology Data Exchange (ETDEWEB)

    Gould, T H; Armantrout, G

    1999-08-02

    Following our detailed review of the granulation reports and additional conversations with process and development personnel, we have reached a consensus position regarding granulator selection. At this time, we recommend going forward with implementation of the tumbling granulator approach (GEMCO) based on our assessment of the tested granulation techniques using the established criteria. The basis for this selection is summarized in the following sections, followed by our recommendations for proceeding with implementation of the tumbling granulation approach. All five granulation technologies produced granulated products that can be made into acceptable sintered pucks. A possible exception is the product from the fluidized bed granulator. This material has been more difficult to press into uniform pucks without subsequent cracking of the puck during the sintering cycle for the pucks in this series of tests. This problem may be an artifact of the conditions of the particular granulation demonstration run involved, but earlier results have also been mixed. All granulators made acceptable granulated feed from the standpoint of transfer and press feeding, though the roller compactor and fluidized bed products were dustier than the rest. There was also differentiation among the granulators in the operational areas of (1) potential for process upset, (2) plant implementation and operational complexity, and (3) maintenance concerns. These considerations will be discussed further in the next section. Note that concerns also exist regarding the extension of the granulation processes to powders containing actinides. Only the method that involves tumbling and moisture addition has been tested with uranium, and in that instance, significant differences were found in the granulation behavior of the powders.

  17. The influence of chemical composition and fineness on the performance of alkali activated cements obtained from blast furnace slags; A influencia da composicao quimica e da finura no desempenho de cimentos alcali ativados obtidos com escorias de alto forno

    Energy Technology Data Exchange (ETDEWEB)

    Langaro, Eloise Aparecida; Matoski, Adalberto, E-mail: elolangaro@hotmail.com, E-mail: adalberto@utfpr.edu.br [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba (Brazil); Luz, Caroline Angulski da; Buth, Islas Stein; Moraes, Maryah Costa de; Pereira Filho, Jose Ilo, E-mail: angulski@utfpr.edu.br, E-mail: islas_sb@hotmail.com, E-mail: maryah_moraes@hotmail.com, E-mail: ilofilho@yahoo.com.br [Universidade Tecnologica Federal do Parana (UTFPR), Pato Branco, PR (Brazil)

    2017-01-15

    New binders are being developed for concrete in order to reduce the environmental impact mainly related to CO{sub 2} emissions. Alkali -activated cements (CATs) are obtained from lime-aluminosilicate materials and an alkali activator and can reduce by 80% the emission of CO{sub 2} compared to Portland Cement (PC). Papers have also shown physical and mechanical properties similar or higher than those presented by the PC, however, the activation of raw material is complex. Recent papers have also have showed a strong influence of the characteristics of raw material on the performance of CAT, however, little mentioned in the literature.. Therefore, this paper aimed to analyze the influence of characteristics of blast furnace slag (fineness and chemical composition) on the behavior of activated alkali cements. For this purpose, two slags were used, A and B, which were submitted to different milling times; and activated using 5% of NaOH. Mortars and pastes were prepared for compressive strength testing (7 and 28 days), measurements of heat of hydration and investigation of microstructure (XRD and DSC) were made. The results showed that the mortar made with slag A reached a very good mechanical performance, close to 48MPa at 28 days, and higher formation of CSH, in opposite of slag B. The probable hypothesis of this study is that the system formed in CAT made with slag A (containing more Al{sub 2}O{sub 3}) could provide CSH with a greater incorporation of Al and a lower crystallinity, increasing the mechanical strength. (author)

  18. Desempenho de telhas de escória de alto forno e fibras vegetais em protótipos de galpões Performance of tiles composed of blast furnace slag and vegetable fiber in prototype barns

    Directory of Open Access Journals (Sweden)

    Maristela N. da Conceição

    2008-10-01

    Full Text Available Busca-se, em todo o mundo, a substituição do cimento amianto por alternativas seguras para o ambiente e para a saúde do trabalhador, além de econômicas, razão por que o uso de fibras vegetais como aglomerado em países tropicais onde estes resíduos são abundantes, tem-se mostrado bastante viável. No presente experimento foram comparadas telhas de cimento amianto pintadas com tinta reflexiva, telhas cerâmicas e telhas compostas de uma matriz à base de cimento Portland CPII 32Z (ABNT NBR-5735, escória de alto-forno (EAF e sílica ativa, reforçadas com fibras de polpa celulósica de sisal (Agave sisalana. Utilizaram-se protótipos de galpões avícolas nos quais o calor produzido pelas aves foi simulado por lâmpadas incandescentes. Para caracterização do ambiente térmico lançou-se mão dos índices de conforto: ITU (índice de temperatura e umidade, ITGU (índice de temperatura de globo e umidade, CTR (carga térmica radiante e entalpia (H em que os resultados demonstraram que as telhas compostas apresentaram comportamento térmico semelhante ao das telhas cerâmicas, podendo ser utilizadas em substituição às telhas de cimento amianto.The substitution of cement asbestos by safer and equally economical alternatives has being searched for throughout the world. The usage of vegetal staple fiber as agglomerate in tropical countries where these residues are abundant has shown it self to be viable. In this study, roofing tiles fabricated with cement base Portland CPII 32Z (ABNT NBR-5735, blast furnace slag (EAF, active silica reinforced with cellulose pulp staple fibers of sisal (Agave sisalana were compared with cement asbestos roofing tiles with white paint and ceramic roofing tiles. Prototypes of poultry facilities were used and lamps simulated the heat produced by the birds. Indices ITU, ITGU, CTR and entalpy (H were employed for the characterization of the thermal atmospheric comfort and the results showed that the alternative

  19. Evaluation of portland cement concrete pavement with high slag content cement.

    Science.gov (United States)

    2013-10-01

    The performance of a section of concrete pavement built with 30 percent Ground Granulated Blast Furnace Slag (GGBFS) is compared to a control section of concrete pavement built with 25 percent GGBFS to determine if the higher slag content pavement is...

  20. Influence of relative humidity on tensile and compressive creep of ...

    African Journals Online (AJOL)

    This paper presents an experimental study on the influence of ambient relative humidity on tensile creep of plain concrete amended with Ground Granulated Blast - furnace Slag and compares it with its influence on compressive creep. Tensile and compressive creep tests were carried out on concrete specimens of 34.49 ...

  1. influence of relative humidity on tensile and compressive creep

    African Journals Online (AJOL)

    HOD

    This paper presents an experimental study on the influence of ambient relative humidity on tensile creep of plain concrete amended with Ground Granulated Blast-furnace Slag and compares it with its influence on compressive creep. Tensile and compressive creep tests were carried out on concrete specimens of ...

  2. Effect of natural carbonation on the pore structure and elastic modulus of the alkali-activated fly ash and slag pastes

    NARCIS (Netherlands)

    Nedeljkovic, M.; Šavija, B.; Zuo, Y.; Lukovic, M.; Ye, G.

    2018-01-01

    The aim of this paper was to investigate the effect of natural carbonation on the pore structure, and elastic modulus (E-m) of alkali-activated fly ash (FA) and ground granulated blast furnace slag (GBFS) pastes after one year of exposure in the natural laboratory conditions. The chemical changes

  3. Effect of natural carbonation on the pore structure and elastic modulus of the alkali-activated fly ash and slag pastes

    NARCIS (Netherlands)

    Nedeljkovic, M.; Šavija, B.; Zuo, Y.; Lukovic, M.; Ye, G.

    2018-01-01

    The aim of this paper was to investigate the effect of natural carbonation on the pore structure, and elastic modulus (Em) of alkali-activated fly ash (FA) and ground granulated blast furnace slag (GBFS) pastes after one year of exposure in the natural laboratory conditions. The

  4. Study of Early Age Properties and Behaviour of Concrete with GGBS ...

    African Journals Online (AJOL)

    Ground granulated blast furnace slag (GGBS) is used as alternative binder material for cement in the concrete. The use of GGBS in concrete production contributes to the savings of natural resources and energy spent in cement manufacturing process and also to reduce CO2 emissions and environmental impact.

  5. Author Details

    African Journals Online (AJOL)

    Benmarce, Abdelaziz. Vol 33 (2016) - Articles Behaviour of high-strength concrete incorporating ground granulated blast furnace slag at high-temperature. Abstract PDF. ISSN: 2352-9717. AJOL African Journals Online. HOW TO USE AJOL... for Researchers · for Librarians · for Authors · FAQ's · More about AJOL · AJOL's ...

  6. Influence of Rice Husk Ash on Mechanical Properties and Stress ...

    African Journals Online (AJOL)

    Three SCC mixes with optimized quantities of mineral admixtures like fly ash(FA), ground granulated blast furnace slag (GGBS) and combination were designed based on Nan-Su method of mix design and are taken for investigation. To these optimized mixes rice husk ash (RHA) was added in different proportions and ...

  7. Nigerian Journal of Technology - Vol 37, No 1 (2018)

    African Journals Online (AJOL)

    Influence of relative humidity on tensile and compressive creep of concrete amended with ground granulated blast-furnace slag · EMAIL FREE FULL TEXT EMAIL FREE FULL ... A model for the determination of the critical buckling load of self-supporting lattice towers · EMAIL FREE FULL TEXT EMAIL FREE FULL TEXT

  8. Development and application of an environmentally friendly ductile alkali-activated composite

    NARCIS (Netherlands)

    Nedeljkovic, M.; Lukovic, M.; van Breugel, K.; Hordijk, D.A.; Ye, G.

    2018-01-01

    This paper presents a development of a ductile alkali-activated fly ash (FA) and ground granulated blast furnace slag (GBFS) based composite as an environmentally friendly material for structural concrete application. For this purpose, polyvinyl alcohol (PVA) fibres and sand aggregate were

  9. Avaliação das possibilidades de escórias de siderurgia como corretivos da acidez do solo Evaluation of blast furnace slags as correctives for soil acidity

    Directory of Open Access Journals (Sweden)

    Antônio Carlos Pimentel Wutke

    1962-01-01

    .This paper presents preliminary results obtained in a greenhouse test in which blast furnace slags and other lime materials were compared as soil correctives. Comparisons were made between dolomitic limestone, calcitic limestone, oyster-shell lime, slag from iron production and slag from steel production by the Martin-Siemens basic procedure. These materials were compared at two different rates. General application of NPK fertilizers was made and the control treatment received no lime. The soybean variety Abura (Glycine max (L. Merril was utilized as an indicator plant; four plants were grown in each pot. Final grain production was measured and soil samples were collected, from the pots, in order to check the pH and exchangeable acidity (H+ + Al+3. The results obtained showed that under the conditions of the test, the dolomitic limestone, the calcitic limestone and the oyster-shell lime were all equally efficient in their corrective effect. The slag from steel production showed an intermediary effect, while the slag from iron prodution appeared to be the least efficient. The grain yield from these treatments did not presente any statistically significant difference. The actual grinding of the materials used in the experiment seemed satisfactory. A finer grinding is not deemed necessary unless it is required by the legislation covering the commerce of soil correctives.

  10. Development and start up of a co-injection system of coal tar/natural gas in blast furnace no. 4; Desarrollo y puesta en operacion de un sistema de co-inyeccion de alquitran/gas natural en el alto horno no. 4

    Energy Technology Data Exchange (ETDEWEB)

    Falcon Rodriguez, Manuel I.; Mata Esparza, Hector Rolando; Arevalo Ballesteros, Gerardo [Altos Hornos de Mexico S. A., Coahuila (Mexico)

    1993-12-31

    The crisis has attracted the world`s attention on the need for energy conservation and the development in a greater extent the utilization of carbon base fuels and other energy sources (nuclear energy). Being a blast furnace, not only an energy consumer but also an energy producer, the greatest contribution to the pig iron cost is the energy needed to melt and reduce to metallic state the iron ores, this energy is mainly derived from coke. The dependence on coal via the coking plant to produce first fusion iron is incremented day after day as a result of the high levels of production. Altos Hornos de Mexico (AHMSA), contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently the shortage of coke for productions higher than 2.6 MMT of pig iron is pending. The injection of fuels into a blast furnace through its nozzles is a technology used for the diminishing the coke consumption of coke, its use implies a change in the philosophy of the blast furnace operation, and is currently employed in most of the blast furnaces of the world. AHMSA taking advantage of coal tar production (approx. 130 tons/day) in its coking plants decided the design and put into operation a co-injection system of coal tar and natural gas. The activities tending to carry out this project were initiated on April 1993, performing all of them with its own resources, completing them on July 18, 1993, day on which the injection of coal tar/natural gas in blast furnace No. 4 in a stable form. To date (October 1993), the coal tar injection has been increased up to 36 kg/ton of pig iron. During the injection periods, the presence of operational, mechanical and instrumentation problems have not been an obstacle for the evolution on the injection, fulfilling its function of substituting coke in a replacing relationship of 1:1, i.e. 1 kg of coal tar per each kg of coke, without affecting the product quality

  11. The relation between granule size, granule stickiness, and torque in the high-shear granulation process

    NARCIS (Netherlands)

    Bouwman, A.M.; Henstra, M.J.; Hegge, J.J.M.E.; Zhang, Z.; Ingram, A.; Seville, J.P.K.; Frijlink, H.W.

    2005-01-01

    Purpose. To investigate the background of the observed relationship between measured torque and granule size in high-shear granulation processes. Methods. Torque was measured during the granulation process; the behavior of individual wet granules during compaction was investigated using

  12. Granulation of fine powder

    Science.gov (United States)

    Chen, Ching-Fong

    2016-08-09

    A mixture of fine powder including thorium oxide was converted to granulated powder by forming a first-green-body and heat treating the first-green-body at a high temperature to strengthen the first-green-body followed by granulation by crushing or milling the heat-treated first-green-body. The granulated powder was achieved by screening through a combination of sieves to achieve the desired granule size distribution. The granulated powder relies on the thermal bonding to maintain its shape and structure. The granulated powder contains no organic binder and can be stored in a radioactive or other extreme environment. The granulated powder was pressed and sintered to form a dense compact with a higher density and more uniform pore size distribution.

  13. Cold Roller-Compacted Concrete for Roads and Hardstands on Army Installations in Cold Regions

    Science.gov (United States)

    2010-09-01

    fine aggregate ( sand ) and water. Mineral fillers, such as pozzolans (flyash) or ground granulated blast- furnace slag (GGBF) (ASTM 1994), are commonly...Background Roller-Compacted Concrete RCC has been in use over the past three decades. RCC gradually developed from a soil stabilization technique used in...soil-laden rain wash and dirty logs that were transported down rivers during logging operations. The soil- stabilized surfaces proved effective. In

  14. Effects of Different Mineral Admixtures on the Properties of Fresh Concrete

    OpenAIRE

    Khan, Sadaqat Ullah; Nuruddin, Muhammad Fadhil; Ayub, Tehmina; Shafiq, Nasir

    2014-01-01

    This paper presents a review of the properties of fresh concrete including workability, heat of hydration, setting time, bleeding, and reactivity by using mineral admixtures fly ash (FA), silica fume (SF), ground granulated blast furnace slag (GGBS), metakaolin (MK), and rice husk ash (RHA). Comparison of normal and high-strength concrete in which cement has been partially supplemented by mineral admixture has been considered. It has been concluded that mineral admixtures may be categorized i...

  15. The incorporation of low and medium level radioactive wastes (solids and liquids) in cement

    International Nuclear Information System (INIS)

    Palmer, J.D.; Smith, D.L.

    1985-07-01

    Experimentation has shown that high temperatures generated during the setting of ordinary Portland cement/simulant waste mixes can be significantly reduced by the use of a blend of ground granulated blast furnace slag and ordinary Portland cement. Trials on simulated waste showed that blended cement gave improved stability and a reduction in leach rates, and confirmed that the cement-based process can be used for the immobilisation of most types of low and medium level waste. (U.K.)

  16. Development of high-performance heavy density concrete using different aggregates for gamma-ray shielding

    OpenAIRE

    Ouda, Ahmed S.

    2015-01-01

    The performance requirements of the concrete of containment structures are mainly radiological protection, structural integrity, durability, etc. For this purpose, high-performance heavy density concrete can be used. After extensive trials and errors, 15 concrete mixes were prepared by using coarse aggregates of barite, magnetite, goethite and serpentine with an addition of 10% silica fume (SF), 20% fly ash (FA) and 30% ground granulated blast furnace slag (GGBFS) to the total content of OPC....

  17. Anaerobic sludge granulation

    NARCIS (Netherlands)

    Hulshoff Pol, L.W.; Castro Lopes, de S.I.; Lettinga, G.; Lens, P.N.L.

    2004-01-01

    This paper reviews different theories on anaerobic sludge granulation in UASB-reactors that have been proposed during the past two decades
    This paper reviews different theories on anaerobic sludge granulation in UASB-reactors that have been proposed during the past two decades. The initial

  18. Effect of the granulation process on nitrofurantoin granule characteristics.

    Science.gov (United States)

    Arnaud, P; Brossard, D; Chaumeil, J C

    1998-01-01

    We studied four granulation methods on the same quantitative and qualitative formula: wet massing by forced agglomeration (Lödige) and free agglomeration (Glatt); and dry massing by slugging and roller compaction technique. Three different particle sizes of nitrofurantoin (bioinequivalent drug) were used. The nitrofurantoin particle size has a very low influence on the physical characteristics of the granules. The granulating process influenced the binding of the particles. Granules processed using the wet granulating method were harder than those made by dry process. Lödige granules were more bonded than Glatt granules. Granules prepared by dry massing presented broken particles. The surface area and the porosity of Glatt granules were the most important parameters. Dissolution studies must be effected to make a correlation between the physical results and the dissolution rates. It is necessary to effect a new validation and a comparison of the results when a new granulating apparatus is used.

  19. Mining the granule proteome

    DEFF Research Database (Denmark)

    Albrethsen, Jakob; Goetze, Jens P; Johnsen, Anders H

    2015-01-01

    Proteomics of secretory granules is an emerging strategy for identifying secreted proteins, including potentially novel candidate biomarkers and peptide hormones. In addition, proteomics can provide information about the abundance, localization and structure (post-translational modification) of g...

  20. A research on ceramsite obtained from blast furnace slag and ...

    African Journals Online (AJOL)

    Jane

    2011-10-05

    Oct 5, 2011 ... This study investigated the feasibility of that at different preheating and sintering temperature ... 2002), lime (Guozhuo et al., 2009), fly ash (Gengying and. Xiaohua, 2003; Halit et al., 2008) to produce ... BFS in this study was obtained from the energy factory of MA. STEEL GROUP, MaAnShan, China. BFS is ...

  1. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  2. Isolation of RNP granules

    DEFF Research Database (Denmark)

    Jønson, Lars; Nielsen, Finn Cilius; Christiansen, Jan

    2011-01-01

    The post-transcriptional operon provides a means of synexpression of mRNAs encoding interrelated proteins. The coordination of gene expression may be achieved by a trans-acting RNA-binding protein attaching to similar cis-elements in different, yet functionally clustered, mRNAs. The RNP granule can...... be regarded as a supramolecular assembly of RNA and protein, probably representing several overlapping post-transcriptional operons. The present protocol describes how RNP granules may be isolated by the transgenic expression of a 3X FLAG version of an RNA-binding protein under tetracycline control via...

  3. Experimental study of urea granulation

    International Nuclear Information System (INIS)

    Irshad, U.; Sharif, M.N.; Rabbani, F.; Rauf, A.; Saleem, M.

    2009-01-01

    Urea is a nitrogenous fertilizer available in two commercial forms, prills and granules, in Pakistan. Prills are more common in Pakistan, however, it has some problems associated with it. Those are moisture, biuret contents of urea prills, prill size, hardness of prills, caking of prills and urea dust emission. Due to these problems urea granulation is favoured over prilling. Urea granulation is studied on laboratory scale using pan granulator and effect of different parameters like binders (water and urea solution), quantity of binders, rpm of pan granulator, time of granulation and angle of inclination on granulation yield is studied. Water and urea solutions of different concentrations are used and results reveal that concentration of urea solution is proportional to rate of granulation. A threshold quantity of binder is required for optimum granulation yield. RPM of pan is inversely proportional to rate of granulation. Granulation yield is also proportional to time of granulation however it becomes critical at a certain point. Angle of inclination of pan has no significant effects on granulation yield. (author)

  4. Granulation of increasingly hydrophobic formulations using a twin screw granulator.

    Science.gov (United States)

    Yu, Shen; Reynolds, Gavin K; Huang, Zhenyu; de Matas, Marcel; Salman, Agba D

    2014-11-20

    The application of twin screw granulation in the pharmaceutical industry has generated increasing interest due to its suitability for continuous processing. However, an understanding of the impact of formulation properties such as hydrophobicity on intermediate and finished product quality has not yet been established. Hence, the current work investigated the granulation behaviour of three formulations containing increasing amounts of hydrophobic components using a Consigma™-1 twin screw granulator. Process conditions including powder feed rate, liquid to solid ratio, granulation liquid composition and screw configuration were also evaluated. The size of the wet granules was measured in order to enable exploration of granulation behaviour in isolation without confounding effects from downstream processes such as drying. The experimental observations indicated that the granulation process was not sensitive to the powder feed rate. The hydrophobicity led to heterogeneous liquid distribution and hence a relatively large proportion of un-wetted particles. Increasing numbers of kneading elements led to high shear and prolonged residence time, which acted to enhance the distribution of liquid and feeding materials. The bimodal size distributions considered to be characteristic of twin screw granulation were primarily ascribed to the breakage of relatively large granules by the kneading elements. Copyright © 2014 Elsevier B.V. All rights reserved.

  5. Roll compaction/dry granulation: comparison between roll mill and oscillating granulator in dry granulation.

    Science.gov (United States)

    Sakwanichol, Jarunee; Puttipipatkhachorn, Satit; Ingenerf, Gernot; Kleinebudde, Peter

    2012-01-01

    Different experimental factorial designs were employed to evaluate granule properties obtained from oscillating granulator and roll mill. Four oscillating-granulator parameters were varied, i.e. rotor speed, oscillating angle, aperture of mesh screen and rotor type. Six roll-mill parameters that were throughput, speed ratio in both first and second stages, gap between roll pair in both stages and roll-surface texture were also investigated. Afterwards, the granule properties obtained from two milling types with similar median particle size were compared. All milling parameters in both milling types affected significantly the median particle size, size distribution and amount of fine particles (P rotor types of oscillating granulator on fines. Only three milling parameters influenced significantly the flowability (P < 0.05). These were the throughput and the gap size in the first stage of roll mill and the sieve size of oscillating granulator. In comparison between milling types, the differences of granule properties were not practically relevant. However, the roll mill had much higher capacity than the oscillating granulator about seven times, resulting in improving energy savings per unit of product. Consequently, the roll mill can be applied instead of oscillating granulator for roll compaction/dry granulation technique.

  6. Spray granulation for drug formulation.

    Science.gov (United States)

    Loh, Zhi Hui; Er, Dawn Z L; Chan, Lai Wah; Liew, Celine V; Heng, Paul W S

    2011-12-01

    Granulation is a key unit process in the production of pharmaceutical solid dosage forms and involves the agglomeration of fine particles with the aid of a binding agent. Fluidized bed granulation, a classic example of spray granulation, is a technique of particle agglomeration brought about by the spray addition of the binding liquid onto a stationary bed of powder particles that is transformed to a fluid-like state by the passage of air through it. The basic working principles, equipment set-up, advantages and challenges of fluidized bed granulation are introduced in this review. This is followed by an overview of the formulation and process-related variables affecting granulation performance. Technological advances, particularly in the application of process analytical tools, in the field of fluidized bed granulation research are also discussed. Fluidized bed granulation is a popular technique for pharmaceutical production, as it is a highly economical and efficient one-pot process. The research and development of process analytical technologies (PAT) has allowed greater process understanding and control to be achieved, even for the lesser known fluidized bed techniques, such as bottom spray and fluidized hot melt granulation. In view of its consistent mixing, as well as continuous and concurrent wetting and drying occurring throughout processing, fluidized bed granulation shows great potential for continuous production although more research is required to fully implement, validate and integrate the PAT tools in a production line.

  7. A Comparison of Granules Produced by High-Shear and Fluidized-Bed Granulation Methods

    OpenAIRE

    Morin, Garett; Briens, Lauren

    2014-01-01

    Placebo granules were manufactured by both wet high-shear and fluidized-bed techniques. The granules were compared based on size, shape, surface morphology, and a variety of different flowability measurements. This comparison showed that granule formation and growth were different, with induction growth for high-shear granulation and steady growth for fluidized-bed granulation. Final granules from high-shear granulation were more spherical and dense compared with the irregular granules from f...

  8. Correlation between loose density and compactibility of granules prepared by various granulation methods.

    Science.gov (United States)

    Murakami, H; Yoneyama, T; Nakajima, K; Kobayashi, M

    2001-03-23

    The objectives of this study were to prepare the lactose granules by various granulation methods using polyethylene glycol 6000 (PEG 6000) as a binder and to evaluate the effects of granulation methods on the compressibility and compactibility of granules in tabletting. Lactose was granulated by seven granulation methods -- four wet granulations including wet massing granulation, wet high-speed mixer granulation, wet fluidized bed granulation and wet tumbling fluidized bed granulation; and three melt granulations including melt high-speed mixer granulation, melt fluidized bed granulation and melt tumbling fluidized bed granulation. The loose density, angle of repose, granule size distribution, mean diameter of granules, and the tensile strength and porosity of tablets were evaluated. The compactibilities of granules were varied by the granulation methods. However, the difference in compactibility of granules could not be explained due to the difference in compressibility, since there was no difference in Heckel plots due to granulation methods. Among their granule properties, the loose density of granules seemed to have a correlation with the tablet strength regardless of the granulation methods.

  9. Granulation techniques and technologies: recent progresses.

    Science.gov (United States)

    Shanmugam, Srinivasan

    2015-01-01

    Granulation, the process of particle enlargement by agglomeration technique, is one of the most significant unit operations in the production of pharmaceutical dosage forms, mostly tablets and capsules. Granulation process transforms fine powders into free-flowing, dust-free granules that are easy to compress. Nevertheless, granulation poses numerous challenges due to high quality requirement of the formed granules in terms of content uniformity and physicochemical properties such as granule size, bulk density, porosity, hardness, moisture, compressibility, etc. together with physical and chemical stability of the drug. Granulation process can be divided into two types: wet granulation that utilize a liquid in the process and dry granulation that requires no liquid. The type of process selection requires thorough knowledge of physicochemical properties of the drug, excipients, required flow and release properties, to name a few. Among currently available technologies, spray drying, roller compaction, high shear mixing, and fluid bed granulation are worth of note. Like any other scientific field, pharmaceutical granulation technology also continues to change, and arrival of novel and innovative technologies are inevitable. This review focuses on the recent progress in the granulation techniques and technologies such as pneumatic dry granulation, reverse wet granulation, steam granulation, moisture-activated dry granulation, thermal adhesion granulation, freeze granulation, and foamed binder or foam granulation. This review gives an overview of these with a short description about each development along with its significance and limitations.

  10. A comparison of granules produced by high-shear and fluidized-bed granulation methods.

    Science.gov (United States)

    Morin, Garett; Briens, Lauren

    2014-08-01

    Placebo granules were manufactured by both wet high-shear and fluidized-bed techniques. The granules were compared based on size, shape, surface morphology, and a variety of different flowability measurements. This comparison showed that granule formation and growth were different, with induction growth for high-shear granulation and steady growth for fluidized-bed granulation. Final granules from high-shear granulation were more spherical and dense compared with the irregular granules from fluidized-bed granulation. The high-shear granules demonstrated better overall flow properties.

  11. Collages of granulation pictures

    International Nuclear Information System (INIS)

    Dunn, R.B.; November, L.J.

    1985-01-01

    This paper describes two small-area selection schemes that the authors have applied to CCD observations of solar granulation. The first scheme, which the authors call the ''mosaic,'' divides the 128 x 128 array into 64 subarrays each containing 16 x 16 pixels. On each picture in the burst the RMS contrast of the fine structure is measured in each subarray and compared to the corresponding value in a table that contains the highest previous RMS values. The second scheme, which the authors call a ''collage,'' is similar except the RMS value is calculated smoothly within a sliding Gaussian window over the entire scene and the value of an individual pixel is gated into the final collage whenever the RMS contrast at that pixel location exceeds that of all previous frames taken during the burst

  12. Coupling granule properties and granulation rates in high-shear granulation

    NARCIS (Netherlands)

    Biggs, CA; Sanders, C; Scott, AC; Willemse, AW; Hoffman, AC; Instone, T; Salman, AD; Hounslow, MJ

    2003-01-01

    It is possible to link granulation rates to granule properties. The linkage is by multiple dimension population balance equations that, by means of simplifying assumptions, can be reduced to multiple one-dimensional (1-D) population balance equations (PBES). Using simple physically based models,

  13. Evaluation of the Fertilizer Granules Strength Obtained from Plate Granulation with Different Angle of Granulation Blade

    Directory of Open Access Journals (Sweden)

    Leszczuk Tomasz

    2014-09-01

    Full Text Available The goal of the paper was to assess the strength of the fertilizer granules obtained by non-pressure granulation method. The granulation process was carried out in plate granulator, according to the three-level experiment plan. A mixture of raw materials prepared in a Polish factory of agrochemicals for agriculture and horticulture was used as a study material and water was used as a wetting liquid. Granulator design parameters and process parameters were treated as entrance sizes of the experiment. Three different angles of granulation blade were used in experiments. This paper presents: the results of study of equivalent diameter size and the impact of changes in the angle of granulating blade on the strength of obtained granulate. Pfost apparatus and a set of sieves used in granulometric sieve were utilized in this study. A relation was suggested P∞ = f(α, ϰ, n, ww, t. The results were presented in the form of graphs and tables. Conclusions were presented.

  14. Pretreatment of Tc-Containing Waste and Its Effect on Tc-99 Leaching From Grouts

    International Nuclear Information System (INIS)

    Aloy, Albert; Kovarskaya, Elena N.; Harbour, John R.; Langton, Christine A.; Holtzscheiter, E. William

    2007-01-01

    A salt solution (doped with Tc-99), that simulates the salt waste stream to be processed at the Saltstone Production Facility, was immobilized in grout waste forms with and without (1) ground granulated blast furnace slag and (2) pretreatment with iron salts. The degree of immobilization of Tc-99 was measured through monolithic and crushed grout leaching tests. Although Fe (+2) was shown to be effective in reducing Tc-99 to the +4 state, the strong reducing nature of the blast furnace slag present in the grout formulation dominated the reduction of Tc-99 in the cured grouts. An effective diffusion coefficient of 4.75 x 10 -12 (Leach Index of 11.4) was measured using the ANSI/ANS-16.1 protocol. The leaching results show that, even in the presence of a concentrated salt solution, blast furnace slag can effectively reduce pertechnetate to the immobile +4 oxidation state. The measured diffusivity was introduced into a flow and transport model (PORFLOW) to calculate the release of Tc-99 from a Saltstone Vault as a function of hydraulic conductivity of the matrix. (authors)

  15. Granulation of acetaminophen by a rotating fluidized-bed granulator.

    Science.gov (United States)

    Kawaguchi, T; Sunada, H; Yonezawa, Y; Danjo, K; Hasegawa, M; Makino, T; Sakamoto, H; Fujita, K; Tanino, T; Kokubo, H

    2000-01-01

    The purpose of this research was to evaluate the use of a rotating fluidized-bed granulator to produce acetaminophen granules with sufficient binding force between particles and good plasticity in tablets. Ethenzamide and ascorbic acid were used to compare the relationship between granulation and the sample wetness. It was revealed that a blade rotation rate of 300 rpm, inlet air flow rate of 42 m3/hr, and spraying pressure of 1.5 kg/cm3 produced tablets with the best properties. The granule and tablet properties of ethenzamide and ascorbic acid were compared to those of acetaminophen. These compounds showed different wetting behaviors with water and different compression behaviors. With an increase in medicament content, tablet hardness increased except for the ascorbic acid formulation. Capping and sticking were observed in acetaminophen and in ascorbic acid, respectively, and acetaminophen and ethenzamide showed prolonged disintegration time.

  16. Linking granulation performance with residence time and granulation liquid distributions in twin-screw granulation: An experimental investigation

    DEFF Research Database (Denmark)

    Kumar, Ashish; Alakarjula, Maija; Vanhoorne, Valérie

    2016-01-01

    elements in the granulator screw allowing the production of granules with a size distribution appropriate for tableting. The distribution of residence time and granulation liquid is governed by the field conditions (such as location and length of mixing zones) in the twin-screw granulator, thus contain...

  17. Collages of granulation pictures

    Science.gov (United States)

    Dunn, R. B.; November, L. J.

    Two small-area selection schemes are applied to CCD observations of solar granulation. One procedure, referred to as mosaic, divides a 128 x 128 array into 64 subarrays of 16 x 16 pixels; the rms contrast of the fine structure is measured and compared in order to develop a mosaic of the subarrays. The second technique, collage, involves calculating rms values within a sliding Gaussian window and gating the pixel into the final image. Methods for assessing seeing quality, which involve the calculation of rms after high-pass filtering, are examined; a simple high-pass filter or an edge-locating function can be utilized for filtering. The rms map is then formed from the convolution of a Gaussian with either the high-pass or the Laplacian filters. The usefulness of the two procedures is demonstrated by applying the mosaic and collage processes to data recorded on July 17, 1983 with a CCD device on the NSO/Sac Peak Vacuum Tower Telescope.

  18. High-resolution observations of the solar granulation

    Science.gov (United States)

    Topka, K. P.; Title, A. M.

    1991-01-01

    Digitally-enhanced high-resolution images from space and ground observatories have yielded data on the solar granulation which show it to be a more complex combination of phenomena than previously suspected. These new data have been used to detect large-scale horizontal flows over the solar surface through direct measurements of granule proper motions. The results thus obtained may have important implications for the heating of the solar chromosphere and corona. The observed intensity pattern on the surface of the sun is noted to be due not only to granulation, but the superposition of different types of waves as well. All such phenomena are modified in the presence of magnetic fields, becoming smaller and of reduced contrast.

  19. Linking granulation performance with residence time and granulation liquid distributions in twin-screw granulation: An experimental investigation.

    Science.gov (United States)

    Kumar, Ashish; Alakarjula, Maija; Vanhoorne, Valérie; Toiviainen, Maunu; De Leersnyder, Fien; Vercruysse, Jurgen; Juuti, Mikko; Ketolainen, Jarkko; Vervaet, Chris; Remon, Jean Paul; Gernaey, Krist V; De Beer, Thomas; Nopens, Ingmar

    2016-07-30

    Twin-screw granulation is a promising wet granulation technique for the continuous manufacturing of pharmaceutical solid dosage forms. A twin screw granulator displays a short residence time. Thus, the solid-liquid mixing must be achieved quickly by appropriate arrangement of transport and kneading elements in the granulator screw allowing the production of granules with a size distribution appropriate for tableting. The distribution of residence time and granulation liquid is governed by the field conditions (such as location and length of mixing zones) in the twin-screw granulator, thus contain interesting information on granulation time, mixing and resulting sub-processes such as wetting, aggregation and breakage. In this study, the impact of process (feed rate, screw speed and liquid-to-solid ratio) and equipment parameters (number of kneading discs and stagger angle) on the residence time (distribution), the granulation liquid-powder mixing and the resulting granule size distributions during twin-screw granulation were investigated. Residence time and axial mixing data was extracted from tracer maps and the solid-liquid mixing was quantified from moisture maps, obtained by monitoring the granules at the granulator outlet using near infra-red chemical imaging (NIR-CI). The granule size distribution was measured using the sieving method. An increasing screw speed dominantly reduced the mean residence time. Interaction of material throughput with the screw speed and with the number of kneading discs led to most variation in the studied responses including residence time and mixing capacity. At a high screw speed, granulation yield improved due to high axial mixing. However, increasing material throughput quickly lowers the yield due to insufficient mixing of liquid and powder. Moreover, increasing liquid-to-solid ratio resulted in more oversized granules, and the fraction of oversized granules further increased at higher throughput. Although an increasing number

  20. Granulation techniques and technologies: recent progresses

    OpenAIRE

    Shanmugam, Srinivasan

    2015-01-01

    Granulation, the process of particle enlargement by agglomeration technique, is one of the most significant unit operations in the production of pharmaceutical dosage forms, mostly tablets and capsules. Granulation process transforms fine powders into free-flowing, dust-free granules that are easy to compress. Nevertheless, granulation poses numerous challenges due to high quality requirement of the formed granules in terms of content uniformity and physicochemical proper...

  1. Effet du laitier de haut fourneau sur les propriétés d'ingénierie des briques de terre comprimée à base d'un sol portant de sulfate

    OpenAIRE

    Izemmouren, Ouarda; Guettala, Abdelhamid

    2014-01-01

    National audience; The soil contained a high percentage of sulfur trioxide SO3 which reacts with other minerals in the soil to form sulfates. The use of ground granulated blast furnace slag (GGBS), an industrial by-product, is a mineral additive That Gives better stabilization of soils contained a sulfate. The objective of this study is to analyze the effect of addition of (GGBS) activated by cement on compressed earth bricks (CEB) based on a sulphate bearing soil for improve its mechanical p...

  2. STRENGTH SHRINKAGE AND CREEP OF CONCRETE IN TENSION AND COMPRESSION

    Directory of Open Access Journals (Sweden)

    S A Kristiawan

    2006-01-01

    Full Text Available Strength, shrinkage and creep of concrete in tension and compression have been determined and the relationship between those properties was studied. Direct tensile tests were applied to measure those properties in tension. The relationship of creep in tension and compression was determined based on the measurement of creep at similar stress and similar stress/strength ratio. It is found that concrete deforms more in tension than in compression. Except for concrete with a higher water/cement ratio, the use of pulverised fuel ash, ground granulated blast furnace slag, superplasticizer and shrinkage reducing admixture has no effect on strength. However, they affect creep and shrinkage of concrete.

  3. OPTIMIZATION OF GRANULATION TECHNIQUES FOR DEVELOPMENT OF TABLET DOSAGE FORM

    OpenAIRE

    V. B. Khot*, D.A. Bhagwat, J. I. D'Souza, S. S. Shelake, S. V. Patil

    2017-01-01

    The purpose of this study was to optimize the best granulation techniques for development of tablet dosage form. The present study explains comparative study of different wet granulation techniques including Planetary mixer granulation, Rapid mixer granulation, Fluid bed granulation with Direct compression method. Similar formulations were used to evaluate Planetary mixer granulation, Rapid mixer granulation and Fluid bed granulation method. The granules prepared by different techniques were ...

  4. Granulopoiesis and granules of human neutrophils

    DEFF Research Database (Denmark)

    Cowland, Jack B; Borregaard, Niels

    2016-01-01

    Granules are essential for the ability of neutrophils to fulfill their role in innate immunity. Granule membranes contain proteins that react to environmental cues directing neutrophils to sites of infection and initiate generation of bactericidal oxygen species. Granules are densely packed...... with proteins that contribute to microbial killing when liberated to the phagosome or extracellularly. Granules are, however, highly heterogeneous and are traditionally subdivided into azurophil granules, specific granules, and gelatinase granules in addition to secretory vesicles. This review will address...... issues pertinent to formation of granules, which is a process intimately connected to maturation of neutrophils from their precursors in the bone marrow. We further discuss possible mechanisms by which decisions are made regarding sorting of proteins to constitutive secretion or storage in granules...

  5. Multidimensional modelling of anaerobic granules

    DEFF Research Database (Denmark)

    Picioreanu, C.; Batstone, Damien J.; van Loosdrecht, M.C.M.

    2005-01-01

    A multispecies, two- and three-dimensional model was developed, based on a previously published planar biofilm model, and the biochemical structure of the ADM1. Several soluble substrates diffuse and react in the granule. Local pH is calculated from acid-base equilibria and charge balance...

  6. Cultures of Cerebellar Granule Neurons

    OpenAIRE

    sprotocols

    2014-01-01

    Authors: Parizad M. Bilimoria and Azad Bonni1 Corresponding author ([]()) ### INTRODUCTION Primary cultures of granule neurons from the post-natal rat cerebellum provide an excellent model system for molecular and cell biological studies of neuronal development and function. The cerebellar cortex, with its highly organized structure and few neuronal subtypes, offers a well-characterized neural circuitry. Many fundamental insight...

  7. Improving solid dosage forms with dry granulation

    OpenAIRE

    Boswell, Steve; Smith, Geoff

    2011-01-01

    Although tablet manufacture is traditionally a batchbased wet granulation process, there are many advantages to be gained by adopting dry granulation, including lower costs and increased yields. The simplicity of dry granulation could also enable it to become one of the main technologies for continuous processing

  8. Molecular composition of IMP1 ribonucleoprotein granules

    DEFF Research Database (Denmark)

    Jønson, Lars; Vikesaa, Jonas; Krogh, Anders

    2007-01-01

    , and in motile cells IMP-containing granules are dispersed around the nucleus and in cellular protrusions. We isolated the IMP1-containing RNP granules and found that they represent a unique RNP entity distinct from neuronal hStaufen and/or fragile X mental retardation protein granules, processing bodies...

  9. Momordica Foetida (cucurbitacea) A Potential Laxative Granule ...

    African Journals Online (AJOL)

    There has been a folklore belief that the plant Momordica foetida has a laxative effect. This paper attempted to investigate this claim. The dried extract was granulated with cornstarch mucilage to produce free flowing granules. Capsules containing 500mg of the granules were hand filled. The capsules were evaluated in ...

  10. Statistical analysis and comparison of a continuous high shear granulator with a twin screw granulator: Effect of process parameters on critical granule attributes and granulation mechanisms.

    Science.gov (United States)

    Meng, Wei; Kotamarthy, Lalith; Panikar, Savitha; Sen, Maitraye; Pradhan, Shankali; Marc, Michaelis; Litster, James D; Muzzio, Fernando J; Ramachandran, Rohit

    2016-11-20

    This study is concerned with identifying the design space of two different continuous granulators and their respective granulation mechanisms. Performance of a continuous high shear granulator and a twin screw granulator with paracetamol formulations were examined by face-centered cubic design, which focused on investigating key performance metrics, namely, granule size, porosity, flowability and particle morphology of granules as a function of essential input process parameters (liquid content, throughput and rotation speed). Liquid and residence time distribution tests were also performed to gain insights into the liquid-powder mixing and flow behavior. The results indicated that continuous high shear granulation was more sensitive to process variation and produced spherical granules with monomodal size distribution and distinct internal structure and strength variation. Twin screw granulation with such a particular screw configuration showed narrower design space and granules were featured with multimodal size distribution, irregular shape, less detectible porosity difference and tighter range of strength. Granulation mechanisms explored on the basis of nucleation and growth regime maps revealed that for most cases liquid binder was uniformly distributed with fast droplet penetration into the powder bed and that granule consolidation and coalescence mainly took place in the nucleation, steady growth and rapid growth regimes. Copyright © 2016 Elsevier B.V. All rights reserved.

  11. Vortex rings and the solar granulation

    Science.gov (United States)

    Arendt, Steve

    1994-01-01

    Observations indicate that solar granules have the flow topology of updraft vortex loops. We interpret granule behavior in terms of the mutual and self-interactions of such loops. In particular, the expansion phase that granules commonly undergo is explained by the self-expansion of a vortex ring in a stratified fluid. For a range of granular parameters, we find that the expansion velocity of a vortex ring varies from 0.7 to 1.5 times the maximum surface flow velocity, in agreement with granule observations. We also present speculation on the nature of granule fragmentation.

  12. Neutrophil granules in health and disease

    DEFF Research Database (Denmark)

    Häger, M; Cowland, J B; Borregaard, N

    2010-01-01

    Neutrophil granules store proteins that are critically important for the neutrophil to move from the vascular bed to tissues and to kill microorganisms. This is illustrated in nature when individual proteins are deleted due to inherited mutations of their cognate genes, and such deficiencies result...... in the conditions leucocyte adhesion deficiency and chronic granulomatous disease. The granules of the neutrophil have traditionally been divided into two or three major types but are instead a continuum where several subtypes can be identified with differences in protein content and propensity for mobilization....... This is explained by the 'targeting by timing hypothesis' which states that granules are filled with granule proteins that are synthesized at the time the granule is formed. The heterogeneity of granules arises because the synthesis of granule proteins is individually controlled and major differences exist...

  13. Markov properties of solar granulation

    Science.gov (United States)

    Asensio Ramos, A.

    2009-01-01

    Aims: We estimate the minimum length on which solar granulation can be considered to be a Markovian process. Methods: We measure the variation in the bright difference between two pixels in images of the solar granulation for different distances between the pixels. This scale-dependent data is empirically analyzed to find the minimum scale on which the process can be considered Markovian. Results: The results suggest that the solar granulation can be considered to be a Markovian process on scales longer than r_M=300-500 km. On longer length scales, solar images can be considered to be a Markovian stochastic process that consists of structures of size r_M. Smaller structures exhibit correlations on many scales simultaneously yet cannot be described by a hierarchical cascade in scales. An analysis of the longitudinal magnetic-flux density indicates that it cannot be a Markov process on any scale. Conclusions: The results presented in this paper constitute a stringent test for the realism of numerical magneto-hydrodynamical simulations of solar magneto-convection. In future exhaustive analyse, the non-Markovian properties of the magnetic flux density on all analyzed scales might help us to understand the physical mechanism generating the field that we detect in the solar surface.

  14. Competição entre materiais corretivos (escórias de siderurgia x calcário em solos de várzea do Vale do Paraíba Utilization of two types of blast furnace slag as a soil corrective in the Paraíba Valley

    Directory of Open Access Journals (Sweden)

    A. Gentil Gomes

    1962-01-01

    soil acidity in the Paraiba Valley, provided that they can be supplied in the granulation as required by the regulations.

  15. Protein mobility within secretory granules.

    Science.gov (United States)

    Weiss, Annita Ngatchou; Bittner, Mary A; Holz, Ronald W; Axelrod, Daniel

    2014-07-01

    We investigated the basis for previous observations that fluorescent-labeled neuropeptide Y (NPY) is usually released within 200 ms after fusion, whereas labeled tissue plasminogen activator (tPA) is often discharged over many seconds. We found that tPA and NPY are endogenously expressed in small and different subpopulations of bovine chromaffin cells in culture. We measured the mobility of these proteins (tagged with fluorophore) within the lumen of individual secretory granules in living chromaffin cells, and related their mobilities to postfusion release kinetics. A method was developed that is not limited by standard optical resolution, in which a bright flash of strongly decaying evanescent field (∼64 nm exponential decay constant) produced by total internal reflection (TIR) selectively bleaches cerulean-labeled protein proximal to the glass coverslip within individual granules. Fluorescence recovery occurred as unbleached protein from distal regions within the 300 nm granule diffused into the bleached proximal regions. The fractional bleaching of tPA-cerulean (tPA-cer) was greater when subsequently probed with TIR excitation than with epifluorescence, indicating that tPA-cer mobility was low. The almost equal NPY-cer bleaching when probed with TIR and epifluorescence indicated that NPY-cer equilibrated within the 300 ms bleach pulse, and therefore had a greater mobility than tPA-cer. TIR-fluorescence recovery after photobleaching revealed a significant recovery of tPA-cer (but not NPY-cer) fluorescence within several hundred milliseconds after bleaching. Numerical simulations, which take into account bleach duration, granule diameter, and the limited number of fluorophores in a granule, are consistent with tPA-cer being 100% mobile, with a diffusion coefficient of 2 × 10(-10) cm(2)/s (∼1/3000 of that for a protein of similar size in aqueous solution). However, the low diffusive mobility of tPA cannot alone explain its slow postfusion release. In the

  16. Increased accuracy of starch granule type quantification using mixture distributions

    OpenAIRE

    Tanaka, Emi; Ral, Jean-Phillippe F.; Li, Sean; Gaire, Raj; Cavanagh, Colin R.; Cullis, Brian R.; Whan, Alex

    2017-01-01

    Background The proportion of granule types in wheat starch is an important characteristic that can affect its functionality. It is widely accepted that granule types are either large, disc-shaped A-type granules or small, spherical B-type granules. Additionally, there are some reports of the tiny C-type granules. The differences between these granule types are due to its carbohydrate composition and crystallinity which is highly, but not perfectly, correlated with the granule size. A majority...

  17. Twin screw granulation - review of current progress.

    Science.gov (United States)

    Thompson, M R

    2015-01-01

    Twin screw granulation (TSG) is a new process of interest to the pharmaceutical community that can continuously wet granulate powders, doing so at lower liquid concentrations and with better product consistency than found by a high shear batch mixer. A considerable body of research has evolved over the short time since this process was introduced but generally with little comparison of results. A certain degree of confidence has been developed through these studies related to how process variables and many attributes of machinery configuration will affect granulation but some major challenges still lay ahead related to scalability, variations in the processing regimes related to degree of channel fill and the impact of wetting and granulation of complex powder formulations. This review examines the current literature for wet granulation processes studied in twin screw extrusion machinery, summarizing the influences of operational and system parameters affecting granule properties as well as strives to provide some practical observations to newly interested users of the technique.

  18. Carbonation and pH in mortars manufactured with supplementary cementitious materials

    Energy Technology Data Exchange (ETDEWEB)

    McPolin, D.O.; Basheer, P.A.M.; Long, A.E. [Queens University Belfast, Belfast (United Kingdom)

    2009-05-15

    An investigation of carbonation in mortars and methods of measuring the degree of carbonation and pH change is presented. The mortars were manufactured using ordinary portland cement, pulverized fuel ash, ground granulated blast-furnace slag, metakaolin, and microsilica. The mortars were exposed to a carbon dioxide-rich environment (5% CO{sub 2}) to accelerate carbonation. The resulting carbonation was measured using phenolphthalein indicator and thermogravimetric analysis. The pH of the pore fluid and a powdered sample, extracted from the mortar, was measured to give an accurate indication of the actual pH of the concrete. The pH of the extracted powder mortar sample was found to be similar to the pH of the pore fluid expressed from the mortars. The thermogravimetric analysis suggested two distinct regions of transport of CO{sub 2} within mortar, a surface region where convection was prevalent and a deeper region where diffusion was dominant. The use of microsilica has been shown to decrease the rate of carbonation, while pulverized fuel ash and ground granulated blast-furnace slag have a detrimental effect on carbonation. Metakaolin has little effect on carbonation.

  19. Balloon-borne imagery of the solar granulation. II - The lifetime of solar granulation

    Science.gov (United States)

    Mehltretter, J. P.

    1978-01-01

    Phenomenological aspects of the temporal evolution of photospheric granulation are reported as derived from time series of granulation photographs obtained during a flight of a balloon-borne telescope. The distribution of granule lifetime probabilities is determined, and it is found that the data can be represented by an exponential decrease with a 'decay constant' of 5.9 min. The general properties of granular evolution are described along with the way individual granules evolve with time. The most common type of granule is shown to be a medium-sized or small fragment, and it is suggested that all granules are produced by fragmentation of preexisting granules. The relative frequencies of granule destruction by fragmentation, fading, and merging are determined to be 51%, 21%, and 28%, respectively. An average radial velocity of 0.8 km/s is computed for conglomerates with an average diameter of 2.25 arcsec.

  20. Medical image of the week: granulation tissue

    Directory of Open Access Journals (Sweden)

    Ganesh A

    2014-03-01

    Full Text Available A 57 year old woman presented with a tickling sensation in the back of throat and intermittent bleeding from the healing stoma one month after decannulation of her tracheostomy tube. On bronchoscopy a granuloma with surrounding granulation tissue was present in the subglottic space (Figure 1. Argon plasma coagulation (APC was performed to cauterize the granulation tissue (Figure 2. Formation of granulation tissue after tracheostomy is a common complication which can result in tracheal stenosis. APC and electrocautery using flexible bronchoscopy has been shown to safely and effectively remove the granulation tissue.

  1. Granulation of coal fly ash by using different types of granule agents

    Science.gov (United States)

    Agusta, H.; Nisya, F. N.; Iman, R. N.; Bilad, D. B. C.

    2017-05-01

    The use of coal produces about 5% solid pollutant in the form of ash (fly ash and bottom ash). Of the total ash produced, about 10-20% is bottom ash and 80-90% is fly ash. This study was aimed at obtaining a type of adhesive which could be used as a fly granulation material for soil conditioner. The study was conducted at the pilot plant of Surfactant and Bioenergy Research Center (SBRC) LPPM IPB from April to August 2016. The fly ash used in this study was obtained from Kalimantan. A pan granulator was used in fly ash granule making process. Granule agent materials were diluted in the concentration of 5, 10, and 15%. Different types of granule agents, namely SBRC-M, SBRC-T, and SBRC-SC were used. The formed fly ash granules were then analyzed for their physical properties including particle density, fly ash granule pH, fly ash granule durability, and fly ash granule water holding capacity. Results showed that fly ash granules made from 15% of SBRC-M had the highest particle density (0.75 g/cm3). Fly ash granules made with SBRC-M had higher pH (10) than those made by using SBRC-SC adhesive (9.3) and SBRC-T (9). SBRC-T was found as the granule agent material which produced fly ash granules with the highest durability levels on average. In this study, the use of SBRC-M granule agent resulted in higher water holding capacity (WHC) (40.62%) than did SBRC-SC (38.79%) and SBRC-T (36.85%). As a granule agent, compared to SBRC-SC and SBRC-T, SBRC-M could produce fly ash granules with highest particle density, highest pH, good durability, and best water holding capacity.

  2. Distribution of binder in granules produced by means of twin screw granulation

    DEFF Research Database (Denmark)

    Fonteyne, Margot; Fussell, Andrew Luke; Vercruysse, Jurgen

    2014-01-01

    According to the quality by design principle processes may not remain black-boxes and full process understanding is required. The granule size distribution of granules produced via twin screw granulation is often found to be bimodal. The aim of this study was to gain a better understanding...

  3. The paradox of high shear granulation : the formation of non-homogeneous granules

    NARCIS (Netherlands)

    Dries, Kaspar van den

    2004-01-01

    Wet granulation is a process used for the particle size enlargement of primary powders. The mixing of a liquid with the powder glues the primary particles together, which results in the formation of the granules. The mixing action can be performed in many ways, like tumbling (drum granulation),

  4. APPLICATION OF GRANULATION TECHNOLOGY IN VARIOUS INDUSTRIES

    Directory of Open Access Journals (Sweden)

    B. V. YEGOROV

    2017-10-01

    Full Text Available Science and practice proved the high efficiency of granulated mixed fodders. This article presents an overview of granulation technologies for various industries. This article discusses the application of granulation technologies in various industries. The processes of granulation are mass technological processes currently used in a wide range of industries: feed industry, food industry, pharmaceutical industry, fertilizer production, polyethylene, metal production, mining, etc. A wide range of different materials are granulated, including chemicals, iron ore, mixed fodder, and much more. Granulation is a process of pressing or shaping a material in the form of granulesGranulation is widely used in the production of pigments, dyes, synthetic detergents, catalysts, plastics, soot, chemical reagents, etc. The use of granular raw materials in the metallurgical industry helps not only to mechanize processes, but also to increase their intensity by increasing the contact surface of interacting media. Granular fertilizers retain their properties for a long time. In the mining industry, granulation processes are used at the stage of preparation and enrichment of raw materials and release of the finished product.  Particular attention is paid to the feed industry. Granulation allows to ensure stable homogeneity, to improve sanitary and hygienic parameters, to increase nutritional value, to increase the storage period, improve the physical properties. However, despite all the advantages, the existing granulation production lines have a relatively high productivity and, at the same time, a high energy intensity. In this regard, this article proposes a technology for improving the granulation of mixed fodders. According to a preliminary literary review, It should be concluded that improving the technology of the granulation process for feed production is a topical issue in the feed industry today. The development of technology for improving the

  5. Modeling de novo granulation of anaerobic sludge.

    Science.gov (United States)

    Doloman, Anna; Varghese, Honey; Miller, Charles D; Flann, Nicholas S

    2017-07-17

    A unique combination of mechanical, physiochemical and biological forces influences granulation during processes of anaerobic digestion. Understanding this process requires a systems biology approach due to the need to consider not just single-cell metabolic processes, but also the multicellular organization and development of the granule. In this computational experiment, we address the role that physiochemical and biological processes play in granulation and provide a literature-validated working model of anaerobic granule de novo formation. The agent-based model developed in a cDynoMiCs simulation environment successfully demonstrated a de novo granulation in a glucose fed system, with the average specific methanogenic activity of 1.11 ml C H 4 /g biomass and formation of a 0.5 mm mature granule in 33 days. The simulated granules exhibit experimental observations of radial stratification: a central dead core surrounded by methanogens then encased in acidogens. Practical application of the granulation model was assessed on the anaerobic digestion of low-strength wastewater by measuring the changes in methane yield as experimental configuration parameters were systematically searched. In the model, the emergence of multicellular organization of anaerobic granules from randomly mixed population of methanogens and acidogens was observed and validated. The model of anaerobic de novo granulation can be used to predict the morphology of the anaerobic granules in a alternative substrates of interest and to estimate methane potential of the resulting microbial consortia. The study demonstrates a successful integration of a systems biology approach to model multicellular systems with the engineering of an efficient anaerobic digestion system.

  6. Coating of waste containing ceramic granules

    International Nuclear Information System (INIS)

    Neumann, W.; Kofler, O.

    1979-01-01

    Simulated high-level waste granules produced by fluidized-bed calcination were overcoated by chemical vapor deposition (CVD) with pyrocarbon and nickel in laboratory-scale experiments. Successful development enables pyrocrbon deposition at temperatures of 600 to 800 0 K. The coated granules have excellent properties for long-term waste storage

  7. Twin screw wet granulation: Binder delivery.

    Science.gov (United States)

    Saleh, Mohammed F; Dhenge, Ranjit M; Cartwright, James J; Hounslow, Michael J; Salman, Agba D

    2015-06-20

    The effects of three ways of binder delivery into the twin screw granulator (TSG) on the residence time, torque, properties of granules (size, shape, strength) and binder distribution were studied. The binder distribution was visualised through the transparent barrel using high speed imaging as well as quantified using offline technique. Furthermore, the effect of binder delivery and the change of screw configuration (conveying elements only and conveying elements with kneading elements) on the surface velocity of granules across the screw channel were investigated using particle image velocimetry (PIV). The binder was delivered in three ways; all solid binder incorporated with powder mixture, 50% of solid binder mixed with powder mixture and 50% mixed with water, all the solid binder dissolved in water. Incorporation of all solid binder with powder mixture resulted in the relatively longer residence time and higher torque, narrower granule size distribution, more spherical granules, weaker big-sized granules, stronger small-sized granules and better binder distribution compared to that in other two ways. The surface velocity of granules showed variation from one screw to another as a result of uneven liquid distribution as well as shown a reduction while introducing the kneading elements into the screw configuration. Copyright © 2015. Published by Elsevier B.V.

  8. Accelerating Aerobic Sludge Granulation by Adding Dry Sewage Sludge Micropowder in Sequencing Batch Reactors

    Science.gov (United States)

    Li, Jun; Liu, Jun; Wang, Danjun; Chen, Tao; Ma, Ting; Wang, Zhihong; Zhuo, Weilong

    2015-01-01

    Micropowder (20–250 µm) made from ground dry waste sludge from a municipal sewage treatment plant was added in a sequencing batch reactor (R2), which was fed by synthetic wastewater with acetate as carbon source. Compared with the traditional SBR (R1), aerobic sludge granulation time was shortened 15 days in R2. Furthermore, filamentous bacteria in bulking sludge were controlled to accelerate aerobic granulation and form large granules. Correspondingly, the SVI decreased from 225 mL/g to 37 mL/g. X-ray Fluorescence (XRF) analysis demonstrated that Al and Si from the micropowder were accumulated in granules. A mechanism hypotheses for the acceleration of aerobic granulation by adding dry sludge micropowder is proposed: added micropowder acts as nuclei to induce bacterial attachment; dissolved matters from the micropowder increase abruptly the organic load for starved sludge to control overgrown filamentous bacteria as a framework for aggregation; increased friction from the movement of micropowder forces the filaments which extend outwards to shrink for shaping granules. PMID:26308025

  9. The effect of the amount of binder liquid on the granulation mechanisms and structure of microcrystalline cellulose granules prepared by high shear granulation

    NARCIS (Netherlands)

    Bouwman, A M; Henstra, M J; Westerman, D; Chung, J T; Zhang, Z; Ingram, A; Seville, J P K; Frijlink, H W

    2005-01-01

    The structure of granules changes during the high shear granulation process. The purpose of this research was to investigate the effect of the amount of binder liquid on the structure of the granules and the structural changes which occur during the granulation process, using microcrystalline

  10. Granulation effects on the radon emanation rate.

    Science.gov (United States)

    Bikit, I; Mrda, D; Grujic, S; Kozmidis-Luburic, U

    2011-05-01

    The radon emanation and the granulation effect on the emanation rate of several building materials (ceramic plates, sand, red brick and siporex brick) with different (226)Ra concentrations were investigated. A ball mill was used to achieve different granulations of the materials. The particle size distributions were determined by a particle size analyser (Mastersizer 2000). The increase in the (222)Rn concentration inside a closed chamber (volume ≈5.4 × 10(-3) m(3)) due to emanation from each material with different granulations was measured by an alpha spectrometer (RAD7). Thus, time-dependent curves for radon concentrations were obtained. The highest radon emanation coefficient (27 %) was obtained for the siporex sample with the smallest grain size (0.34 µm). For the ceramic pads, the granulation effect was negligible and the emanation coefficient was very low (∼0.4 %). The strongest influence of granulation on the radon emanation rate was found for the siporex brick sample.

  11. Behaviour of high-strength concrete incorporating ground ...

    African Journals Online (AJOL)

    - Ground granulated. Furnace Slag. Résumé. Cet article présente l'effet de la température sur le comportement physique et mécanique du Béton à Haute. Résistance (BHR), à base de fillers de laitier granulée en incorporant ou non des fibres ...

  12. THE STUDY OF THE KINETIC OF NATURAL ZEOLITE GRANULES GROWTH AT DIFFERENT WAYS OF GRANULATION

    Directory of Open Access Journals (Sweden)

    Rybachuk VD

    2016-12-01

    Full Text Available Introduction. Active substances and excipients used in the manufacture of medicines in tablet form, in most cases, have poor technological properties. This fact determines the need for prior granulation of mass before compression. Granulators of various sizes and designs, running on different modes, made the formation, growth and consolidation of the powder particles that lead to obtain pellets of different shapes and sizes. From the literature it is known that granulation leads to two forms of granules: isodiametric and nonisodiametric. The first group of particles forms has globular shape with a smooth surface and the proportion in which the length, thickness and height are about the same. They are usually made by fluidized bed granulation, spray drying, pelletizing and granulation in dragee pan. Granules of nonisodiametric form in which length is several times the width and height are made mostly by extrusion and compacting. The geometrical parameters of obtained granules are affected by the properties of raw materials, the granulation modes, type and amount of added humidifier and so on. The shape and size of granules, from a technological point of view, are the key factors that contribute, except organoleptic characteristics of the product, its technological properties such as particle size distribution, bulk volume, the ability of the material to shrinkage, porosity, fluidity, mechanical strength and so on. Properly selected for specific conditions granulation method is able to provide the finished product with the specified technological parameters depending on the needs. The aim of this work was to study the effect of granulation method and its conditions on the kinetics of growth of the natural zeolite granules and some quality characteristics of obtained granules. Material & methods. As objects of study served the natural zeolite pellets produced using 3%, 5%, 7% and 10% potato starch paste and solution of polyvinylpyrrolidone (PVP

  13. Impact of screw configuration on the particle size distribution of granules produced by twin screw granulation.

    Science.gov (United States)

    Vercruysse, J; Burggraeve, A; Fonteyne, M; Cappuyns, P; Delaet, U; Van Assche, I; De Beer, T; Remon, J P; Vervaet, C

    2015-02-01

    Twin screw granulation (TSG) has been reported by different research groups as an attractive technology for continuous wet granulation. However, in contrast to fluidized bed granulation, granules produced via this technique typically have a wide and multimodal particle size distribution (PSD), resulting in suboptimal flow properties. The aim of the current study was to evaluate the impact of granulator screw configuration on the PSD of granules produced by TSG. Experiments were performed using a 25 mm co-rotating twin screw granulator, being part of the ConsiGma™-25 system (a fully continuous from-powder-to-tablet manufacturing line from GEA Pharma Systems). Besides the screw elements conventionally used for TSG (conveying and kneading elements), alternative designs of screw elements (tooth-mixing-elements (TME), screw mixing elements (SME) and cutters) were investigated using an α-lactose monohydrate formulation granulated with distilled water. Granulation with only conveying elements resulted in wide and multimodal PSD. Using kneading elements, the width of the PSD could be partially narrowed and the liquid distribution was more homogeneous. However, still a significant fraction of oversized agglomerates was obtained. Implementing additional kneading elements or cutters in the final section of the screw configuration was not beneficial. Furthermore, granulation with only TME or SME had limited impact on the width of the PSD. Promising results were obtained by combining kneading elements with SME, as for these configurations the PSD was narrower and shifted to the size fractions suitable for tableting. Copyright © 2015 Elsevier B.V. All rights reserved.

  14. Granular Data Description: Designing Ellipsoidal Information Granules.

    Science.gov (United States)

    Zhu, Xiubin; Pedrycz, Witold; Li, Zhiwu

    2017-12-01

    Granular computing (GrC) has emerged as a unified conceptual and processing framework. Information granules are fundamental constructs that permeate concepts and models of GrC. This paper is concerned with a design of a collection of meaningful, easily interpretable ellipsoidal information granules with the use of the principle of justifiable granularity by taking into consideration reconstruction abilities of the designed information granules. The principle of justifiable granularity supports designing of information granules based on numeric or granular evidence, and aims to achieve a compromise between justifiability and specificity of the information granules to be constructed. A two-stage development strategy behind the construction of justifiable information granules is considered. First, a collection of numeric prototypes is determined with the use of fuzzy clustering. Second, the lengths of the semi-axes of ellipsoidal information granules to be formed around such prototypes are optimized. Two optimization criteria are introduced and studied. Experimental studies involving synthetic data set and data sets coming from the machine learning repository are reported.

  15. Analysis of the release process of phenylpropanolamine hydrochloride from ethylcellulose matrix granules V. Release properties of ethylcellulose layered matrix granules.

    Science.gov (United States)

    Fukui, Atsuko; Fujii, Ryuta; Yonezawa, Yorinobu; Sunada, Hisakazu

    2008-04-01

    In the pharmaceutical preparation of a controlled release drug, it is very important and necessary to understand the release properties. In previous papers, a combination of the square-root time law and cube-root law equations was confirmed to be a useful equation for qualitative treatment. It was also confirmed that the combination equation could analyze the release properties of layered granules as well as matrix granules. The drug release property from layered granules is different from that of matrix granules. A time lag occurs before release, and the entire release property of layered granules was analyzed using the combination of the square-root time law and cube-root law equations. It is considered that the analysis method is very useful and efficient for both matrix and layered granules. Comparing the granulation methods, it is easier to control the manufacturing process by tumbling granulation (method B) than by tumbling-fluidized bed granulation (method C). Ethylcellulose (EC) layered granulation by a fluidized bed granulator might be convenient for the preparation of controlled release dosage forms as compared with a tumbling granulator, because the layered granules prepared by the fluidized bed granulator can granulate and dry at the same time. The time required for drying by the fluidized bed granulator is shorter than that by the tumbling granulator, so the fluidized bed granulator is convenient for preparation of granules in handling and shorter processing time than the tumbling granulator. It was also suggested that the EC layered granules prepared by the fluidized bed granulator were suitable for a controlled release system as well as the EC matrix granules.

  16. High-temperature superconductivity of granulated metals

    CERN Document Server

    Mejlikhov, E Z

    2001-01-01

    Only the area of relatively low temperatures was traditionally considered in the theoretical ands experimental studies on the nanocomposites (granulated metals) conductivity, related to the intergranular electrons tunneling. The conductivity temperature dependence in this mode is exponential. However, according to the experiment the character of the nanocomposites conductivity at higher temperatures essentially changes. The model, relating the peculiarities of the granulated metals conductivity at high temperatures, to the involvement of the multicharged granules in this process under the conditions of high spread of their sizes, is proposed. The model conclusions are in agreement with the experiment

  17. Fluid bed granulation of a poorly water soluble, low density, micronized drug: comparison with high shear granulation.

    Science.gov (United States)

    Gao, Julia Z H; Jain, A; Motheram, R; Gray, D B; Hussain, M A

    2002-04-26

    A 2(4-1) fractional factorial design was used to evaluate the effect of various process variables in fluid bed granulation, on the physico-chemical properties of granule and tablet containing a high dose, poorly water soluble, low density, and micronized drug. The process variables studied were inlet air temperature, inlet air flow, spray rate of the binder solution, and atomization air pressure. Tablets with identical composition, weight, size and hardness were also manufactured in a high shear granulator and their physical properties were determined and compared with those produced by the fluidized bed granulation method. Except for the granule size distribution, other physical properties of granulations and tablets produced in a fluid bed granulator are independent of the selected process variables within the study range. Both atomization air pressure and spray rate of the binder solution had strong impact on granule size distribution. Irrespective of the process conditions used in the fluid bed granulation, granules from this process were more porous, less dense and more compressible than the granules from the high shear granulation process. Comparable tablet dissolution rates to those prepared by the optimized high shear granulation method can be achieved by selecting the appropriate process conditions in fluid bed granulation. These results suggest that wet granulation tablets of a high dose, poorly water soluble, low density, micronized drug can be manufactured using a fluidized bed granulation method, with comparable tablet dissolution rates to those produced with an optimized high shear granulation method.

  18. High-shear granulation as a manufacturing method for cocrystal granules

    DEFF Research Database (Denmark)

    Rehder, Sönke; Christensen, Niels Peter Aae; Rantanen, Jukka

    2013-01-01

    influenced by the excipients, since in presence of calcium hydrogenphosphate, the poorly water-soluble salt calcium tartrate monohydrate was formed at high relative humidity. Interestingly, compactability was increased by cocrystal formation compared to that of the reference granules (piracetam......Cocrystal formation allows the tailoring of physicochemical as well as of mechanical properties of an API. However, there is a lack of large-scale manufacturing methods of cocrystals. Therefore, the objective of this work was to examine the suitability of high-shear wet granulation...... as a manufacturing method for cocrystal granules on a batch scale. Furthermore, the cocrystal granules were characterized regarding their mechanical properties as well as their dissolution behavior. High-shear wet granulation was found to be a feasible manufacturing method for cocrystal granules. Cocrystal formation...

  19. Wet granulation in rotary processor and fluid bed: Comparison of granule and tablet properties

    OpenAIRE

    Kristensen, Jakob; Hansen, Vibeke Wallaert

    2006-01-01

    The aim of the present study was to investigate and compare granule and tablet properties of granules prepared by wet granulation in a rotary processor or a conventional fluid bed. For this purpose the working range of selected process variables was determined and a factorial study with 3 factors (equipment type, filler type, and liquid addition rate) and 1 covariate (fluidizing air flow rate) was performed. Two grades of calcium carbonate with different size and shape characteristics were ap...

  20. Bone growth response with porous hydroxyapatite granules in a

    Indian Academy of Sciences (India)

    Bone growth with porous hydroxyapatite granules 147 granules. Yet few gaps still persisted between the new bone and the granules. Morphologically the granules did not show any signs of degradation. Formation of the. Haversian system and the maturation of woven bone were observed (figure 7b). 12 weeks: The defect ...

  1. A murine model of subglottic granulation.

    Science.gov (United States)

    Ghosh, A; Leahy, K P; Singhal, S; Einhorn, E; Howlett, P; Cohen, N A; Mirza, N

    2016-04-01

    This study aimed to develop a functional model of subglottic stenosis by inducing direct airway irritation in transplanted mouse laryngotracheal complexes. Laryngotracheal complexes from C57BL/6 mice were harvested and divided into three groups: uninjured, mechanically injured and chemically injured. Donor laryngotracheal complexes from each group were placed in dorsal subcutaneous pockets of recipient mice. Each week, the transplanted laryngotracheal complexes were harvested, and tissues were fixed, sectioned, and stained with haematoxylin and eosin. Representative slides were reviewed by a blinded pathologist, to determine the formation of granulation tissue, and graded as to the degree of granulation formation. Direct airway irritation induced granulation tissue formation under the disrupted epithelium of airway mucosa; this was seen as early as two weeks after chemical injury. Results indicate that granulation tissue formation in a murine model may be an efficient tool for investigating the development and treatment of subglottic stenosis.

  2. The quorum-sensing effect of aerobic granules on bacterial adhesion, biofilm formation, and sludge granulation.

    Science.gov (United States)

    Ren, Ting-ting; Yu, Han-qing; Li, Xiao-yan

    2010-10-01

    Quorum sensing (QS) through signal chemical molecules is known to be essential to bacterial adhesion and biofilm formation. In this study, the QS ability of aerobic granules--a special form of biofilms used for biological wastewater treatment--was investigated and compared with that of conventional activated sludge flocs. A novel sectional membrane bioreactor was used together with a flow-cell to evaluate the possible influence of signal chemicals produced by the source sludge on the growth mode of bacterial cells. The results demonstrate the apparent production of QS chemicals from granules and its impact on initial cell attachment and granule formation. When granules were used as the signal-producing biomass, the attached-growth mode was dominant for the free cells, and the biofilm formation rate in the flow-cell was about ten times faster than in cases which used activated sludge as the signal source biomass. In addition, the intracellular extract from mature granules significantly accelerated the sludge granulation process. It is argued that the production and expression of QS signal chemicals from granules and granule precursors might have induced the gene expression of bacteria in suspension for attached growth rather than suspended growth, leading to granule formation and its stable structure.

  3. Process analysis of fluidized bed granulation.

    Science.gov (United States)

    Rantanen, J; Jørgensen, A; Räsänen, E; Luukkonen, P; Airaksinen, S; Raiman, J; Hänninen, K; Antikainen, O; Yliruusi, J

    2001-10-17

    This study assesses the fluidized bed granulation process for the optimization of a model formulation using in-line near-infrared (NIR) spectroscopy for moisture determination. The granulation process was analyzed using an automated granulator and optimization of the verapamil hydrochloride formulation was performed using a mixture design. The NIR setup with a fixed wavelength detector was applied for moisture measurement. Information from other process measurements, temperature difference between process inlet air and granules (T(diff)), and water content of process air (AH), was also analyzed. The application of in-line NIR provided information related to the amount of water throughout the whole granulation process. This information combined with trend charts of T(diff) and AH enabled the analysis of the different process phases. By this means, we can obtain in-line documentation from all the steps of the processing. The choice of the excipient affected the nature of the solid-water interactions; this resulted in varying process times. NIR moisture measurement combined with temperature and humidity measurements provides a tool for the control of water during fluid bed granulation.

  4. Structure characteristics and combustibility of carbonaceous materials from blast furnace flue dust

    International Nuclear Information System (INIS)

    Zhao, Di; Zhang, Jianliang; Wang, Guangwei; Conejo, Alberto N.; Xu, Runsheng; Wang, Haiyang; Zhong, Jianbo

    2016-01-01

    Highlights: • The combustion properties of carbonaceous materials in dust were investigated. • The mico-structures of carbon materials in dusts were exemplified distinctly. • The carbon activity differences were depended on their diverse mico-structures. • Kinetic parameters were obtained in the method of nonlinear least-squares fitting. • VM and RPM model for carbonaceous materials in dust and their pyrolytic coke. - Abstract: The structure characteristics and combustibility of carbonaceous materials from gravitational dust and bag dust of hop pocket were investigated using laser particle size analyzer, scanning electron microscopy, X-ray Diffraction, polarization microscopy and thermogravimetric analysis. Simultaneously, coal char and pyrolyzed coke were used as comparison. The acid-washing process was performed to avoid the effects of inorganic matters and beneficiate carbonaceous materials in dust. Three representative gas-solid reactivity models, random pore model, volume model, and unreacted core model were applied to study kinetic parameters. Results showed that carbonaceous materials in dust were mainly originated from coke fines and those in bag dust of hop pocket presented a high reactivity, mainly attributed to its more disordered crystalline structure and higher porosity. It was concluded from kinetic analysis that volume model was the best model for simulating the combustion process. The activation energies of bag dust of hop pocket, gravitational dust and coke calculated by this model were 118.6 kJ/mol, 141.7 kJ/mol, 156.1 kJ/mol, respectively, indicating carbon in bag dust of hop pocket are easily reacted with oxygen and proving its high combustibility.

  5. The effect of blast furnace slag on the self-compactability of pumice ...

    Indian Academy of Sciences (India)

    2018-04-02

    Apr 2, 2018 ... So far, the use of pumice was dependent on the availability and limited in the countries where it is locally .... admixture was used to reduce the risk of segregation and to increase the cohesion in some cases. ..... diameter of 50 cm is related to flow rate and plastic viscosity of concrete. The shear stress and ...

  6. The US merchant blast furnace coke market: current state of play

    Energy Technology Data Exchange (ETDEWEB)

    Aloe, A. [Shenango Inc., Pittsburgh, PA (US)

    2004-07-01

    A five page text is accompanied by a set of 11 slides/overheads. The talk discussed the reasons why the presenter believes that coke prices will stay above their historical levels for the foreseeable future. 3 refs., 1 fig., 2 tabs.

  7. The effect of blast furnace slag on the self-compactability of pumice ...

    Indian Academy of Sciences (India)

    Faculty of Architecture & Design, Department of Architecture, Atatürk University, 25240 Erzurum, Turkey; Engineering & Architecture Faculty, Department of Civil Engineering, Erzurum Technical University, 25070 Erzurum, Turkey; Engineering Faculty, Department of Civil Engineering, Atatürk University, 25240 Erzurum, ...

  8. STUDY ON SOFTENING AND DROPPING PROPERTIES OF METALIZED BURDEN INSIDE BLAST FURNACE

    Directory of Open Access Journals (Sweden)

    Bi-yang Tuo

    2014-12-01

    Full Text Available The inferences of burden metallization rate on softening-melting dropping properties were investigated through softening-melting dropping test of three kinds of metalized burden pressure drop. The results indicated that the softeningmelting temperature interval of pre-reduction mixed burden is bigger than primeval mixed burden, the melting interval narrow with the rise of metallization rate of ferric burden as well as dropping temperature interval. The average pressure drop, maximum pressure drop and softening-melting dropping properties eigenvalue decrease with the rise of metallization rate of ferric burden. Besides, the dropping temperature of burden reduces with the rise of carbon content of molten iron. The combination high metalized burden and higher carbon content of molten iron is benefit to decreasing thickness of cohesive zone and improve permeability of cohesive zone.

  9. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    The PDF file you selected should load here if your Web browser has a PDF reader plug-in installed (for example, a recent version of Adobe Acrobat Reader). If you would like more information about how to print, save, and work with PDFs, Highwire Press provides a helpful Frequently Asked Questions about PDFs.

  10. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    NICO

    2017-05-16

    May 16, 2017 ... which chloride can be bound as Friedel's salt. The work of. Brown and Bothe1 and Siegwartet al.2 indicated that both the C3A and the C4AF phases contribute to chloride binding, although. C4AF to a lesser extent than the C3A.3 Birnin-Yauri and Glasser4 also suggested the formation of oxychloride ...

  11. Influence of the soluble fraction of blast furnace slag on the growth of some algae

    Energy Technology Data Exchange (ETDEWEB)

    Tokuda, H.

    1977-01-01

    The sea water-soluble fraction of the pulverized slag was prepared in anaerobic condition, and mixed with a basal medium in various ratios for preparation of a culture medium, on which the growth of a diatom, Skeletonema costatum, was suppressed. The inhibitory effect of the soluble fraction to this alga was reduced to a certain degree when the culture medium had been aerated with nitrogen preceding inoculation. The growth of Skel. costatum was also inhibited on the basal medium containing the untreated slag powder in various amounts, while it was stimulated when the slag powder was washed for several days before addition to the basal medium. The soluble fraction of the slag affected unfavorably the growth of a laver, Porphyra yezoensis, also. A diatom, Nitzschia closterium, was able to grow closely adhering to the slag powder. The inhibitory effect of the soluble fraction of the slag to algae seems to be caused largely by potassium or sodium sulfide, and slightly by sulfur oxides and some heavy metals dissolved in trace amounts.

  12. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively. Copyright © 2015 Elsevier Ltd. All rights reserved.

  13. Innovation based on tradition: blast furnace slag cement for durable concrete structures in Norway

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.G.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2014-01-01

    road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by a high resistance against chloride penetration and a high electrical resistivity, demonstrated both

  14. Pulverized coal and iron ore injection in the blast furnace. Kohlenstaub- und Eisenerzeinblasen in den Hochofen

    Energy Technology Data Exchange (ETDEWEB)

    Gudenau, H.W. (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany)); Kiesler, R. (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany)); Rudack, M. (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany)); Shibata, Koichiro (Lehrstuhl fuer Metallurgie, Inst. fuer Eisenhuettenkunde, RWTH, Achen (Germany))

    1993-07-19

    Various mixtures of pulverized coal and iron ores have been investigated in terms of their combustion and reduction behaviour. The results show that the iron ore is reduced to wustite by the reducing gases generated by the pulverized coal, and that subsequently, a smelting reduction takes place between liquid wustite and residual carbon from the coal combustion. This proves that the reduction of the iron ore affects the combustion properties of the coal. A mixture of 30% Carajas ore and 70% gas coal proved appropriate. A positive injection operation may be theoretically expected up to a characteristic O/C ratio of 1.86. This corresponds to a theoretical injection rate of 327 kg/t hot metal (229 kg coal/t hot metal and 98 kg ore/t hot metal); no smelting reduction could be established below an O/C ratio of 1.86. (orig.)

  15. Resistance of Alkali Activated Water-Cooled Slag Geopolymer to Sulphate Attack

    Directory of Open Access Journals (Sweden)

    S. A. Hasanein

    2011-06-01

    Full Text Available Ground granulated blast furnace slag is a finely ground, rapidly chilled aluminosilicate melt material that is separated from molten iron in the blast furnace as a by-product. Rapid cooling results in an amorphous or a glassy phase known as GGBFS or water cooled slag (WCS. Alkaline activation of latent hydraulic WCS by sodium hydroxide and/or sodium silicate in different ratios was studied. Curing was performed under 100 % relative humidity and at a temperature of 38°C. The results showed that mixing of both sodium hydroxide and sodium silicate in ratio of 3:3 wt.,% is the optimum one giving better mechanical as well as microstructural characteristics as compared with cement mortar that has various cement content (cement : sand were 1:3 and 1:2. Durability of the water cooled slag in 5 % MgSO4 as revealed by better microstructure and high resistivity-clarifying that activation by 3:3 sodium hydroxide and sodium silicate, respectively is better than using 2 and 6 % of sodium hydroxide.

  16. Detection of component segregation in granules manufactured by high shear granulation with over-granulation conditions using near-infrared chemical imaging.

    Science.gov (United States)

    Koide, Tatsuo; Nagato, Takuya; Kanou, Yoshiyuki; Matsui, Kou; Natsuyama, Susumu; Kawanishi, Toru; Hiyama, Yukio

    2013-01-30

    The objective of this study was to evaluate the high shear granulation process using near-infrared (NIR) chemical imaging technique and to make the findings available for pharmaceutical development. We prepared granules and tablets made under appropriate- and over-granulation conditions with high shear granulation and observed these granules and tablets using NIR chemical imaging system. We found an interesting phenomenon: lactose agglomeration and segregation of ingredients occurred in experimental tablets when over-granulation conditions, including greater impeller rotation speeds and longer granulation times, were employed. Granules prepared using over-granulation conditions were larger and had progressed to the consolidation stage; segregation between ethenzamide and lactose occurred within larger granules. The segregation observed here is not detectable using conventional analytical technologies such as high pressure liquid chromatography (HPLC) because the content of the granules remained uniform despite the segregation. Therefore, granule visualization using NIR chemical imaging is an effective method for investigating and evaluating the granulation process. Copyright © 2012 Elsevier B.V. All rights reserved.

  17. Wet granulation in rotary processor and fluid bed: Comparison of granule and tablet properties.

    Science.gov (United States)

    Kristensen, Jakob; Hansen, Vibeke Wallaert

    2006-03-01

    The aim of the present study was to investigate and compare granule and tablet properties of granules prepared by wet granulation in a rotary processor or a conventional fluid bed. For this purpose the working range of selected process variables was determined and a factorial study with 3 factors (equipment type, filler type, and liquid addition rate) and 1 covariate (fluidizing air flow rate) was performed. Two grades of calcium carbonate with different size and shape characteristics were applied, and the liquid addition and fluidizing air flow rates were investigated in the widest possible range. Dry mixtures of microcrystalline cellulose, polyvinyl povidone, calcium carbonate, and riboflavin, in a 10∶5∶84∶1 ratio, were granulated in both types of equipment. The granulation end point was determined manually in the fluid bed and by torque measurements in the rotary processor. The filler type had a more pronounced effect on granular properties in the fluid bed, but the rotary processor showed a higher dependency on the investigated process variables. The rotary processor gave rise to more dense granules with better flow properties, but the fluid bed granules had slightly better compressional properties. Furthermore, the distribution of a low-dose drug was found to be more homogeneous in the rotary processor granules and tablets. Generally, wet granulation in a rotary processor was found to be a good alternative to conventional fluid bed granulation, especially when cohesive powders with poor flow properties or formulations with low drug content are to be granulated by a fluidizing air technique.

  18. [Air drying process of granules and characteristics of their structure].

    Science.gov (United States)

    Li, Zhi-Hua; Zhang, Yu-Rong; Wang, Xiao-Chang

    2011-08-01

    Filamentous granules were cultivated using a sequencing batch reactor. The yellowish bacteria dominated granules, black fungi dominated granules and Microthrix parvicella dominated white smooth granules occurred in the reactor on the day 18, 23 and 27 respectively. Distribution of surface related free water and capillary water were analysis using air drying method. It was found that the surface related free water in the black and white filamentous granules was 79% and 83%, respectively, and that in the conventional bacteria granules were 64%, suggesting that the surface area opening ratio of surface and porosity decreased in the order of white, black and yellowish granules. According to the air drying rate in different phases of granules, it can be inferred that the white and black filamentous granules could rapidly exchange the substrates on the surface and consequently prone to be big and loose, which discourages the stability of granules. Additionally, the section image showed that filamentous granules were more porous than the black bacteria granules. Filamentous granules exhibited encouraging COD and nitrogen removal efficiencies. The black and white filamentous granules showed higher bioactivity with the oxygen up-take rate (SOUR) of 1.29 and 1.26 fold of the conventional yellowish granules.

  19. [Study on fluidized melt-granulation. I. Examination of the factors on the granulation].

    Science.gov (United States)

    Haramiishi, Y; Kitazawa, Y; Sakai, M; Kataoka, K

    1991-09-01

    The purpose of this study is to develop a new granulation method by using a fluidized-bed granulator, which requires a nucleus with a low melting point as a binder. This method was named as fluidized melt-granulation. The technique is very simple and useful. In this paper, the granulation mechanism and the effect of the physico-chemical properties of raw materials on the growth of the granules were investigated. The results were as follows: (1) The mixture of the nucleus and the other powder particles was heated up to the melting point of the nucleus by hot inlet air, immediately resulting in the generation of the adhesion of the powders on the melted nucleus. The granules grew as the melted material immersed into the void space among the adhered particles. (2) The lower the viscosity of the melted nucleus was, the faster the granule grew. (3) The shape and the size of the nucleus affected those of the products. (4) The optimum mixing ratio between the nucleus and the granulated materials existed and it depended on the ratio between the surface areas of these materials.

  20. Eosinophil secretion of granule-derived cytokines

    Directory of Open Access Journals (Sweden)

    Lisa A Spencer

    2014-10-01

    Full Text Available Eosinophils are tissue-dwelling leukocytes, present in the thymus, and gastrointestinal and genitourinary tracts of healthy individuals at baseline, and recruited, often in large numbers, to allergic inflammatory foci and sites of active tissue repair. The biological significance of eosinophils is vast and varied. In health, eosinophils support uterine and mammary gland development, and maintain bone marrow plasma cells and adipose tissue alternatively activated macrophages, while in response to tissue insult eosinophils function as inflammatory effector cells, and, in the wake of an inflammatory response, promote tissue regeneration and wound healing. One common mechanism driving many of the diverse eosinophil functions is the regulated and differential secretion of a vast array of eosinophil-derived cytokines. Eosinophils are distinguished from most other leukocytes in that many, if not all, of the over three dozen eosinophil-derived cytokines are pre-synthesized and stored within intracellular granules, poised for very rapid, stimulus-induced secretion. Eosinophils engaged in cytokine secretion in situ utilize distinct pathways of cytokine release that include: classical exocytosis, whereby granules themselves fuse with the plasma membrane and release their entire contents extracellularly; piecemeal degranulation, whereby granule-derived cytokines are selectively mobilized into vesicles that emerge from granules, traverse the cytoplasm and fuse with the plasma membrane to release discrete packets of cytokines; and eosinophil cytolysis, whereby intact granules are extruded from eosinophils, and deposited within tissues. In this latter scenario, extracellular granules can themselves function as stimulus-responsive secretory-competent organelles within the tissue. Here we review the distinctive processes of differential secretion of eosinophil granule-derived cytokines.

  1. Investigation of Physicochemical Drug Properties to Prepare Fine Globular Granules Composed of Only Drug Substance in Fluidized Bed Rotor Granulation.

    Science.gov (United States)

    Mise, Ryohei; Iwao, Yasunori; Kimura, Shin-Ichiro; Osugi, Yukiko; Noguchi, Shuji; Itai, Shigeru

    2015-01-01

    The effect of some drug properties (wettability and particle size distribution) on granule properties (mean particle size, particle size distribution, sphericity, and granule strength) were investigated in a high (>97%) drug-loading formulation using fluidized bed rotor granulation. Three drugs: acetaminophen (APAP); ibuprofen (IBU); and ethenzamide (ETZ) were used as model drugs based on their differences in wettability and particle size distribution. Granules with mean particle sizes of 100-200 µm and a narrow particle size distribution (PSD) could be prepared regardless of the drug used. IBU and ETZ granules showed a higher sphericity than APAP granules, while APAP and ETZ granules exhibited higher granule strength than IBU. The relationship between drug and granule properties suggested that the wettability and the PSD of the drugs were critical parameters affecting sphericity and granule strength, respectively. Furthermore, the dissolution profiles of granules prepared with poorly water-soluble drugs (IBU and ETZ) showed a rapid release (80% release in 20 min) because of the improved wettability with granulation. The present study demonstrated for the first time that fluidized bed rotor granulation can prepare high drug-loaded (>97%) globular granules with a mean particle size of less than 200 µm and the relationship between physicochemical drug properties and the properties of the granules obtained could be readily determined, indicating the potential for further application of this methodology to various drugs.

  2. Granule fraction inhomogeneity of calcium carbonate/sorbitol in roller compacted granules

    DEFF Research Database (Denmark)

    Bacher, Charlotte; Olsen, P.M.; Bertelsen, P.

    2008-01-01

    The granule fraction inhomogeneity of roller compacted granules was examined on mixtures of three different morphologic forms of calcium carbonate and three particle sizes of sorbitol. The granule fraction inhomogeneity was determined by the distribution of the calcium carbonate in each of the 10...... size fractions between 0 and 2000 µm and by calculating the demixing potential. Significant inhomogeneous occurrence of calcium carbonate in the size fractions was demonstrated, depending mostly on the particles sizes of sorbitol but also on the morphological forms of calcium carbonate....... The heterogeneous distribution of calcium carbonate was related to the decrease in compactibility of roller compacted granules in comparison to the ungranulated materials. This phenomenon was explained by a mechanism where fracturing of the ribbon during granulation occurred at the weakest interparticulate bonds...

  3. Improvements of condenser performance with granulate balls

    International Nuclear Information System (INIS)

    Bratthaell, L.

    1986-05-01

    At the nuclear power plant Oskarshamn has during time Nov 1983 - Apr 1985 test series been done to investigate the improvements of condensor performance with granulate balls. This type of ball is a normal sponge rubber ball coated with granulated plastic material. This material is, different from carborundum and pumice not abrasive to the tube material. The test results show that granulate balls give an improvement of the overall heat transfer coefficient of 5-7 percent compared to continous cleaning with normal sponge rubber balls. Granulate balls remove the utmost thin coating of organic material that the spong rubber balls are not able to remove and a practically metallic clean surface is established. This has been verified by laboratory inspection of tubes withdrawn from the tube bundle and site inspections of the condenser. When the condenser is cleaned by granulate balls during a period of about three days it is possible to keep the performance at a high level for a long time with continous cleaning with normal sponge rubber balls. After about three days the plastic layer on the balls is practically worned out. The balls have during that time fulfilled their function. The improvement in condenser temperature is 1,0-1,5 degree C. For the 02-turbine this means additional delivered energy of about 15000 MWh per year. (author)

  4. Microbial selection pressure is not a prerequisite for granulation: dynamic granulation and microbial community study in a complete mixing bioreactor.

    Science.gov (United States)

    Zhou, Dandan; Niu, Shu; Xiong, Yongjiao; Yang, Yang; Dong, Shuangshi

    2014-06-01

    Microbial selection pressure is traditionally supposed as a prerequisite for aerobic granulation. This work gives a different insight on this issue. Fluorescent microspheres were used to label the flocculent biomass granulation for a period of 47days in a continuous-flow bioreactor. Analysis of the distribution of fluorescent microspheres in granules revealed that the terminal phase of granulation is in a dynamic steady state, where bioflocs detach, collide and aggregate randomly. This revealed that the un-granulated biomass was the result of the dynamic aggregation and breakage, rather than the microbial species unable to be granulated. Furthermore, denaturing gradient gel electrophoresis (DGGE) profile and UPGMA dendrogram results showed similar microbial communities during the granulation. To sum up, microbial selection pressure was not a prerequisite for aerobic granulation from both of the dynamic granulation steps and molecular biology aspects. Copyright © 2014 Elsevier Ltd. All rights reserved.

  5. A Survey of Sludge Granulation Theories Under Anaerobic Conditions

    Directory of Open Access Journals (Sweden)

    Jalal Shayegan

    2011-01-01

    Full Text Available This paper surveys the different theories developed on anaerobic sludge granulation. The theories are generally categorized as physical, microbial, and thermodynamic approaches. In the physical approach to the granulation process, granulation is described by such physical conditions of the reactor as upflow velocity of gas and liquid streams, suspended solids in the effluent flow, and excess sludge removal. Microbial theories are based on the properties of specific organisms and on granule properties (granule structure and its microbiology. The thermodynamic approach studies such factors as hydrophobia, electrophoretic mobility, effective energy in granule adhesion process, and effect of proton transferring activities on bacterial membrane surfaces.

  6. The combined effect of wet granulation process parameters and dried granule moisture content on tablet quality attributes.

    Science.gov (United States)

    Gabbott, Ian P; Al Husban, Farhan; Reynolds, Gavin K

    2016-09-01

    A pharmaceutical compound was used to study the effect of batch wet granulation process parameters in combination with the residual moisture content remaining after drying on granule and tablet quality attributes. The effect of three batch wet granulation process parameters was evaluated using a multivariate experimental design, with a novel constrained design space. Batches were characterised for moisture content, granule density, crushing strength, porosity, disintegration time and dissolution. Mechanisms of the effect of the process parameters on the granule and tablet quality attributes are proposed. Water quantity added during granulation showed a significant effect on granule density and tablet dissolution rate. Mixing time showed a significant effect on tablet crushing strength, and mixing speed showed a significant effect on the distribution of tablet crushing strengths obtained. The residual moisture content remaining after granule drying showed a significant effect on tablet crushing strength. The effect of moisture on tablet tensile strength has been reported before, but not in combination with granulation parameters and granule properties, and the impact on tablet dissolution was not assessed. Correlations between the energy input during granulation, the density of granules produced, and the quality attributes of the final tablets were also identified. Understanding the impact of the granulation and drying process parameters on granule and tablet properties provides a basis for process optimisation and scaling. Copyright © 2016 Elsevier B.V. All rights reserved.

  7. Antimicrobial-Coated Granules for Disinfecting Water

    Science.gov (United States)

    Akse, James R.; Holtsnider, John T.; Kliestik, Helen

    2011-01-01

    Methods of preparing antimicrobialcoated granules for disinfecting flowing potable water have been developed. Like the methods reported in the immediately preceding article, these methods involve chemical preparation of substrate surfaces (in this case, the surfaces of granules) to enable attachment of antimicrobial molecules to the surfaces via covalent bonds. A variety of granular materials have been coated with a variety of antimicrobial agents that include antibiotics, bacteriocins, enzymes, bactericides, and fungicides. When employed in packed beds in flowing water, these antimicrobial-coated granules have been proven effective against gram-positive bacteria, gram-negative bacteria, fungi, and viruses. Composite beds, consisting of multiple layers containing different granular antimicrobial media, have proven particularly effective against a broad spectrum of microorganisms. These media have also proven effective in enhancing or potentiating the biocidal effects of in-line iodinated resins and of very low levels of dissolved elemental iodine.

  8. Chromospheric impact of an exploding solar granule

    Science.gov (United States)

    Fischer, C. E.; Bello González, N.; Rezaei, R.

    2017-06-01

    Context. Observations of multi-wavelength and therefore height-dependent information following events throughout the solar atmosphere and unambiguously assigning a relation between these rapidly evolving layers are rare and difficult to obtain. Yet, they are crucial for our understanding of the physical processes that couple the different regimes in the solar atmosphere. Aims: We characterize the exploding granule event with simultaneous observations of Hinode spectroplarimetric data in the solar photosphere and Hinode broadband Ca II H images combined with Interface Region Imaging Spectrograph (IRIS) slit spectra. We follow the evolution of an exploding granule and its connectivity throughout the atmosphere and analyze the dynamics of a magnetic element that has been affected by the abnormal granule. Methods: In addition to magnetic flux maps we use a local correlation tracking method to infer the horizontal velocity flows in the photosphere and apply a wavelet analysis on several IRIS chromospheric emission features such as Mg II k2v and Mg II k3 to detect oscillatory phenomena indicating wave propagation. Results: During the vigorous expansion of the abnormal granule we detect radially outward horizontal flows, causing, together with the horizontal flows from the surrounding granules, the magnetic elements in the bordering intergranular lanes to be squeezed and elongated. In reaction to the squeezing, we detect a chromospheric intensity and velocity oscillation pulse which we identify as an upward traveling hot shock front propagating clearly through the IRIS spectral line diagnostics of Mg II h&k. Conclusions: Exploding granules can trigger upward-propagating shock fronts that dissipate in the chromosphere. Movies associated to Figs. A.1 and A.2 are available in electronic form at http://www.aanda.org

  9. Arachnoid granulation affected by subarachnoid hemorrhage

    Directory of Open Access Journals (Sweden)

    R.P. Chopard

    1993-11-01

    Full Text Available The purpose of this study was to investigate using light microscopy the fibro-cellular components of arachnoid granulations affected by mild and severe subarachnoid hemorrage. The erythrocytes were in the channels delimitated by collagenous and elastic bundles and arachnoid cells, showing their tortuous and intercommunicating row from the pedicle to the fibrous capsule. The core portion of the pedicle and the center represented a principal route to the bulk outflow of cerebrospinal fluid and erythrocytes. In the severe hemorrhage, the fibrocellular components are desorganized, increasing the extracellular channels. We could see arachnoid granulations without erythrocytes, which cells showed big round nucleous suggesting their transformation into phagocytic cells.

  10. Novel compaction techniques with pellet-containing granules.

    Science.gov (United States)

    Pan, Xin; Chen, Meiwan; Han, Ke; Peng, Xinsheng; Wen, Xinguo; Chen, Bao; Wang, Jin; Li, Ge; Wu, Chuanbin

    2010-08-01

    The purpose of this investigation was to introduce a new concept of admixing coated pellets with excipients to obtain a segregation-free combination of pellet-containing granules and cushioning granules during mixing and compression. Acrylic polymeric-coated pellets were granulated by centrifugal granulation method with excipients; then, the pellet-containing granules were compacted into tablets with the cushioning granules, which were prepared in mixer or fluidized bed-granulator. Tablets were also made in a traditional method by directly compressing the mixtures of coated pellets and cushioning granules for control. Drug-release profiles, weights and drug content of tables were tested to compare this new method with the traditional method. The granulation process changed the surface morphology of coated pellets from smooth to rough and increased the angle of repose of pellets to close to that of the cushioning granules. Weight and drug content RSD values of tablets prepared by pellet-containing granules were much lower than those of tablets prepared by coated pellets. The similarity factor f(2) values for drug-release profiles of tablets prepared from pellet-containing granules and the original coated pellets were above 50 when microcrystalline cellulose (MCC), Polyplasdone(R) XL (PVPP), and lactose were used as granulating excipients. The granulation process could roughen the surface of coated pellets and increase the angle of repose and uniformity of the mixture with cushioning granules. Compared with the tablets directly compressed from coated pellets, the tablets prepared by pellet-containing granules showed improved uniformity in both weight and drug content. The granulation and compression processes did not significantly influence the drug-release behavior of coated pellets, and the enteric dissolution was retained.

  11. Granule size distributions after twin-screw granulation - Do not forget the feeding systems.

    Science.gov (United States)

    Meier, R; Thommes, M; Rasenack, N; Moll, K-P; Krumme, M; Kleinebudde, P

    2016-09-01

    The aim of this study was to investigate the influence of qualitatively different powder feeder performances on resulting granule size distributions after twin-screw granulation of a highly drug loaded, hydrophobic mixture and a mannitol powder. It was shown that powder feeder related problems usually cannot be identified by trusting in the values given by the feeder. Therefore, a newly developed model for the evaluation of the performance of powder feeders was introduced and it was tried to connect this model to residence time distributions in twin-screw granulation processes. The influence of feeder performances on resulting granule size distributions varied, depending on the applied screw configuration and the used powder. Regarding the hydrophobic and highly drug loaded formulation, which was granulated at an L/S-ratio of 0.5, a pure conveying screw and a medium kneading configuration, consisting of 60° kneading blocks were negatively influenced by poor feeder settings. For optimal settings more narrow distributions could be obtained. For an extensive kneading configuration good and poor settings resulted in mono-modal granule size distributions but were differing in the overall size. Mannitol, a model substance for a liquid sensitive formulation was granulated at an L/S-ratio of 0.075. It was even more important to maintain optimal feeding as mannitol was highly affected by poor feeder performances. Even an extensive kneading configuration could not level the errors in powder feeder performance, resulting in qualitatively different granule size distributions. The results of this study demonstrate the importance of detailed knowledge about applied feeding systems to gain optimal performance in twin-screw granulation. Copyright © 2016 Elsevier B.V. All rights reserved.

  12. Application of fluidized hot-melt granulation (FHMG) for the preparation of granules for tableting; properties of granules and tablets prepared by FHMG.

    Science.gov (United States)

    Kidokoro, Motonori; Haramiishi, Yasuo; Sagasaki, Shinji; Shimizu, Tsutomu; Yamamoto, Yoji

    2002-01-01

    The objective of this study was to investigate the properties of granules and tablets prepared by a novel Fluidized Hot-Melt Granulation (FHMG) technique. Macrogol 6000 (polyethylene glycol 6000, PEG 6000), macrogol 20000 (polyethylene glycol 20000, PEG 20000), and glyceryl monostearate (GMS) were used as binders with different levels of viscosity and water solubility. The properties of both granules and tablets were compared with those obtained using the Standard Tablet Formulation (STF, lactose/corn starch/hydroxypropylcellulose/ magnesium stearate: 66/30/3.5/0.5) for fluidized-bed granulation, which is widely used for wet granulation. To obtain suitable flowability as granules for tabletting, the content of the melting material should be approximately 10 w/w%. The rate of increase in the mean diameter of the granules during FHMG was affected by both the melting temperature and the viscosity of the melting material used in the granules. The compression properties of granules prepared by FHMG were also investigated, demonstrating that these granules had a high pressure transmittance. The hardness and the disintegration time of tablets obtained from granules prepared by FHMG were influenced by the properties of the melting material, such as its compaction behavior, solubility, and wettability. No significant differences of hardness were observed when compared to STF tablets. Tablets prepared from FHMG granules disintegrated within 15 min, whereas the STF tablets showed faster disintegration. It was also demonstrated that the hardness and disintegration time of tablets prepared from FHMG granules were not affected by the tablet porosity. Therefore, tablets with a constant quality may be obtainable under a wide range of compression forces. The results of this study suggested that FHMG is a useful method of preparing granules for tableting without using any solvents or water.

  13. The evolution of granule fracture strength as a function of impeller tip speed and granule size for a novel reverse-phase wet granulation process.

    Science.gov (United States)

    Wade, J B; Martin, G P; Long, D F

    2015-07-05

    The feasibility of a novel reverse-phase wet granulation process has been established previously and several potential advantages over the conventional process have been highlighted (Wade et al., 2014a,b,b). Due to fundamental differences in the growth mechanism and granule consolidation behaviour between the two processes the reverse-phase approach generally formed granules with a greater mass mean diameter and a lower intragranular porosity than those formed by the conventional granulation process under the same liquid saturation and impeller tip speed conditions. The lower intragranular porosity was hypothesised to result in an increase in the granule strength and subsequent decrease in tablet tensile strength. Consequently, the aim of this study was to compare the effect of impeller tip speed and granule size on the strength and compaction properties of granules prepared using both the reverse-phase and conventional granulation processes. For the conventional granulation process an increase in the impeller tip speed from 1.57 to 4.71 ms(-1) (200-600 RPM) resulted in an increase in the mean granule strength (pgranule size fractions and as the granule size fraction increased from 425-600 to 2000-3350 μm the mean fracture strength decreased (p0.05) on mean granule strength whereas, like the conventional process, an increase in granule size fraction from 425-600 to 2000-3350 μm resulted in a decrease (pgranule fracture strength and the tablet tensile strength (p>0.05) for either granulation approach. These data support the rejection of the original hypothesis which stated that an increase in granule strength may result in a decrease in the tablet tensile strength. The similar tablet tensile strength observed between the conventional and reverse-phase granulation processes indicated that while mechanistic differences exist in the formation of the granules, which resulted in significant granule-scale fracture strength differences, the granule compaction properties

  14. EFFECT OF BINDER ON THE RELATIONSHIP BETWEEN BULK-DENSITY AND COMPACTIBILITY OF LACTOSE GRANULATIONS

    NARCIS (Netherlands)

    ZUURMAN, K; BOLHUIS, GK; VROMANS, H

    1995-01-01

    The effect of a binder on the relationship between the bulk density and compactibility of lactose granulations was studied by comparing binderless granules with granules containing hydroxypropylcellulose. Granulations were prepared from different grades of alpha-lactose monohydrate and anhydrous

  15. Detection and Analysis of the Quality of Ibuprofen Granules

    Science.gov (United States)

    Yu-bin, Ji; Xin, LI; Guo-song, Xin; Qin-bing, Xue

    2017-12-01

    The Ibuprofen Granules comprehensive quality testing to ensure that it is in accordance with the provisions of Chinese pharmacopoeia. With reference of Chinese pharmacopoeia, the Ibuprofen Granules is tested by UV, HPLC, in terms of grain size checking, volume deviation, weight loss on drying detection, dissolution rate detection, and quality evaluation. Results indicated that Ibuprofen Granules conform to the standards. The Ibuprofen Granules are qualified and should be permitted to be marketed.

  16. Comparison of Hexavalent Chromium Leaching Levels of Zeoliteand Slag-based Concretes

    Science.gov (United States)

    Oravec, Jozef; Eštoková, Adriana

    2017-06-01

    In this experiment, the reference concrete samples containing Portland cement as binder and the concrete samples with the addition of ground granulated blast furnace slag (85% and 95%, respectively as replacement of Portland cement) and other samples containing ground zeolite (8% and 13%, respectively as replacement of Portland cement) were analyzed regarding the leachability of chromium. The prepared concrete samples were subjected to long-term leaching test for 300 days in three different leaching agents (distilled water, rainwater and Britton-Robinson buffer). Subsequently, the concentration of hexavalent chromium in the various leachates spectrophotometrically was measured. The leaching parameters as values of the pH and the conductivity were also studied. This experiment clearly shows the need for the regulation and control of the waste addition to the construction materials and the need for long-term study in relation to the leaching of heavy metals into the environment.

  17. Tracheostomy Decannulation: Suprastomal Granulation Tissue in ...

    African Journals Online (AJOL)

    Background: Suprastomal granulation tissue is a complication of tracheostomy which may make decannulation difficult and presents a therapeutic challenge to the Otorhinolaryngologists. The aims of this study therefore were to evaluate tracheostomy in black African population, determine the prevalence of suprastomal ...

  18. Atrial natriuretic peptide (ANP)-granules: ultrastructure ...

    African Journals Online (AJOL)

    ANP) are present in the four regions of the atrial-auricular complex (two atria and two auricles). ANP-immunoreactivity was detected in all granules from the four regions. Ultrastructurally, atrial myocytes show the presence of very electron dense ...

  19. Next generation fluidized bed granulator automation.

    Science.gov (United States)

    Rantanen, J; Känsäkoski, M; Suhonen, J; Tenhunen, J; Lehtonen, S; Rajalahti, T; Mannermaa, J P; Yliruusi, J

    2000-05-06

    A system for fluidized bed granulator automation with in-line multichannel near infrared (NIR) moisture measurement and a unique air flow rate measurement design was assembled, and the information gained was investigated. The multivariate process data collected was analyzed using principal component analysis (PCA). The test materials (theophylline and microcrystalline cellulose) were granulated and the calibration behavior of the multichannel NIR set-up was evaluated against full Fourier Transform (FT) NIR spectra. Accurate and reliable process air flow rate measurement proved critical in controlling the granulation process. The process data describing the state of the process was projected in two dimensions, and the information from various trend charts was outlined simultaneously. The absorbence of test material at correction wavelengths (NIR region) and the nature of material-water interactions affected the detected in-line NIR water signal. This resulted in different calibration models for the test materials. Development of process analytical methods together with new data visualization algorithms creates new tools for in-process control of the fluidized bed granulation.

  20. Chinese herbal medicine shenqi detoxification granule ...

    African Journals Online (AJOL)

    Shenqi Detoxification Granule (SDG), a traditional Chinese herbal formula, has been used for treatment of chronic renal failure in clinic for many years. Materials and Methods: In order to evaluate the efficacy, and explore the mechanism of SDG to inhibit the progression of renal fibrosis, study was carried out using the ...

  1. Granulate of stainless steel as compensator material

    NARCIS (Netherlands)

    J.P.C. van Santvoort (J. P C)

    1995-01-01

    textabstractCompensators produced with computer controlled milling devices usually consist of a styrofoam mould, filled with an appropriate material. We investigated granulate of stainless steel as filling material. This cheap, easy to use, clean and re-usable material can be obtained with an

  2. Creep of granulated loose-fill insulation

    DEFF Research Database (Denmark)

    Rasmussen, Torben Valdbjørn

    with SP-Building Physics in Sweden and VTT Building Technology in Finland. For the round robin test a cellulosic fibre insulation material was used. The proposed standardised method for creep tests and theories are limited to cases when the granulated loose-fill material is exposed to a constant......, Organisation for Testing in Scandinavia funded the Nordtest....

  3. 21 CFR 520.1468 - Naproxen granules.

    Science.gov (United States)

    2010-04-01

    ... and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL DRUGS, FEEDS, AND RELATED PRODUCTS ORAL DOSAGE FORM NEW ANIMAL DRUGS § 520.1468 Naproxen granules. (a... musculoskeletal system of the horse. (2)(i) For oral maintenance therapy following initial intravenous dosage...

  4. The influence of granulating solvents on drug release from tablets ...

    African Journals Online (AJOL)

    ... significantly lower than the other wet granulated tablets, but higher than the matrix tablets. The granulating solvent influenced the release of drug which increased with increase in the water content. Key Words: Grewia gum: Granulating solvents; Release mechanisms. Journal of Pharmacy and Bioresources Vol.1(1) 2004: ...

  5. Which shape factor(s) best describe granules?

    NARCIS (Netherlands)

    Bouwman, Anneke M.; Bosma, Jaap C.; Vonk, Pieter; Wesselingh, J.A.; Frijlink, Henderik W.

    2004-01-01

    This study evaluates methods used for granule shape characterization. The aim is to identify an optimal combination of shape factors to measure granule shape and roughness. Granules were prepared from microcrystalline cellulose (MCC), alpha-lactose, microfine cellulose (MFC), and dextrin, using a

  6. Polyamines are present in mast cell secretory granules and are important for granule homeostasis.

    Science.gov (United States)

    García-Faroldi, Gianni; Rodríguez, Carlos E; Urdiales, José L; Pérez-Pomares, José M; Dávila, José C; Pejler, Gunnar; Sánchez-Jiménez, Francisca; Fajardo, Ignacio

    2010-11-30

    Mast cell secretory granules accommodate a large number of components, many of which interact with highly sulfated serglycin proteoglycan (PG) present within the granules. Polyamines (putrescine, spermidine and spermine) are absolutely required for the survival of the vast majority of living cells. Given the reported ability of polyamines to interact with PGs, we investigated the possibility that polyamines may be components of mast cell secretory granules. Spermidine was released by mouse bone marrow derived mast cells (BMMCs) after degranulation induced by IgE/anti-IgE or calcium ionophore A23187. Additionally, both spermidine and spermine were detected in isolated mouse mast cell granules. Further, depletion of polyamines by culturing BMMCs with α-difluoromethylornithine (DFMO) caused aberrant secretory granule ultrastructure, impaired histamine storage, reduced serotonin levels and increased β-hexosaminidase content. A proteomic approach revealed that DFMO-induced polyamine depletion caused an alteration in the levels of a number of proteins, many of which are connected either with the regulated exocytosis or with the endocytic system. Taken together, our results show evidence that polyamines are present in mast cell secretory granules and, furthermore, indicate an essential role of these polycations during the biogenesis and homeostasis of these organelles.

  7. Polyamines are present in mast cell secretory granules and are important for granule homeostasis.

    Directory of Open Access Journals (Sweden)

    Gianni García-Faroldi

    2010-11-01

    Full Text Available Mast cell secretory granules accommodate a large number of components, many of which interact with highly sulfated serglycin proteoglycan (PG present within the granules. Polyamines (putrescine, spermidine and spermine are absolutely required for the survival of the vast majority of living cells. Given the reported ability of polyamines to interact with PGs, we investigated the possibility that polyamines may be components of mast cell secretory granules.Spermidine was released by mouse bone marrow derived mast cells (BMMCs after degranulation induced by IgE/anti-IgE or calcium ionophore A23187. Additionally, both spermidine and spermine were detected in isolated mouse mast cell granules. Further, depletion of polyamines by culturing BMMCs with α-difluoromethylornithine (DFMO caused aberrant secretory granule ultrastructure, impaired histamine storage, reduced serotonin levels and increased β-hexosaminidase content. A proteomic approach revealed that DFMO-induced polyamine depletion caused an alteration in the levels of a number of proteins, many of which are connected either with the regulated exocytosis or with the endocytic system.Taken together, our results show evidence that polyamines are present in mast cell secretory granules and, furthermore, indicate an essential role of these polycations during the biogenesis and homeostasis of these organelles.

  8. Amylolytic hydrolysis of native starch granules affected by granule surface area.

    Science.gov (United States)

    Kim, J C; Kong, B W; Kim, M J; Lee, S H

    2008-11-01

    Initial stage of hydrolysis of native starch granules with various amylolytic enzymes, alpha-amylase from Bacillus subtilis, glucoamylase I (GA-I) and II (GA-II) from Aspergillus niger, and beta-amylase from sweet potato showed that the reaction was apparently affected by a specific surface area of the starch granules. The ratios of the reciprocal of initial velocity of each amylolytic hydrolysis for native potato and maize starch to that for rice with the amylolytic enzymes were nearly equivalent to the ratio of surface area per mass of the 2 starch granules to that of rice, that is, 6.94 and 2.25, respectively. Thus, the reciprocal of initial velocity of each enzymatic hydrolysis as expressed in a Lineweaver-Burk plot was a linear function of the reciprocal of surface area for each starch granule. As a result, it is concluded that amylolytic hydrolysis of native starch granules is governed by the specific surface area, not by the mass concentration, of each granule.

  9. Transformation of anaerobic granules into aerobic granules and the succession of bacterial community.

    Science.gov (United States)

    Sun, Haohao; Yu, Ping; Li, Qiaoling; Ren, Hongqiang; Liu, Bo; Ye, Lin; Zhang, Xu-Xiang

    2017-10-01

    In this study, we demonstrated that anaerobic granular sludge could be successfully transformed into aerobic granular sludge in a continuous up-flow reactor in 45 days. An aerobic microbial community successfully developed in the granules and high organic matter and nitrogen removal performance was achieved. Under an ammonia nitrogen loading rate of 0.8 kg N/(m 3 day), ammonia nitrogen and the total nitrogen removal efficiency of the reactor reached up to 100 and 93%, respectively. An obvious bacterial community shift in granular sludge was observed during the transformation process. By comparing with the bacterial community in aerobic granules cultivated from floccular activated sludge, some bacteria (affiliated with Comamonadaceae, Xanthomonadaceae, Rhodocyclaceae, Moraxellaceae, and Nitrosomonadaceae) playing significant roles in maintaining the structures and functions of aerobic granules were identified. After the transformation, the granules could be clearly separated into the inner core and outer shell. 16S rRNA gene sequencing results indicated many bacterial species present in both the inner core and outer shell; however, their abundance differed significantly. Overall, this study confirms the feasibility of transforming anaerobic granules into aerobic granules and provides novel approaches and insights to understand the microbial ecology in granular sludge.

  10. In silico modeling of in situ fluidized bed melt granulation.

    Science.gov (United States)

    Aleksić, Ivana; Duriš, Jelena; Ilić, Ilija; Ibrić, Svetlana; Parojčić, Jelena; Srčič, Stanko

    2014-05-15

    Fluidized bed melt granulation has recently been recognized as a promising technique with numerous advantages over conventional granulation techniques. The aim of this study was to evaluate the possibility of using response surface methodology and artificial neural networks for optimizing in situ fluidized bed melt granulation and to compare them with regard to modeling ability and predictability. The experiments were organized in line with the Box-Behnken design. The influence of binder content, binder particle size, and granulation time on granule properties was evaluated. In addition to the response surface analysis, a multilayer perceptron neural network was applied for data modeling. It was found that in situ fluidized bed melt granulation can be used for production of spherical granules with good flowability. Binder particle size had the most pronounced influence on granule size and shape, suggesting the importance of this parameter in achieving desired granule properties. It was found that binder content can be a critical factor for the width of granule size distribution and yield when immersion and layering is the dominant agglomeration mechanism. The results obtained indicate that both in silico techniques can be useful tools in defining the design space and optimization of in situ fluidized bed melt granulation. Copyright © 2014 Elsevier B.V. All rights reserved.

  11. Polymorphic changes of thiamine hydrochloride during granulation and tableting.

    Science.gov (United States)

    Wöstheinrich, K; Schmidt, P C

    2001-07-01

    Thiamine hydrochloride was granulated using an instrumented fluidized bed granulator (Hüttlin HKC 05-TJ). Granules consisting of pure thiamine hydrochloride were produced using an aqueous solution of thiamine hydrochloride as the granulating liquid. The effects of process variables such as inlet air temperature, spray rate, and amount of granulating liquid on granule properties are described. Particle size distributions of granules depended mainly on the amount of granulating liquid sprayed into the powder bed. Granules were tableted on a rotary tablet press at four different compression forces. Crushing strengths and disintegration times of all tablets were found to be very low after manufacture, but increased considerably after 4 months of storage at room temperature. Granular materials showed "caking" under the same storage conditions. These changes could be attributed to alterations of the polymorphic form of thiamine hydrochloride. The water-free form, being present directly after granulation, absorbs humidity very fast and is transformed into the monohydrate, which is stable at room temperature. Loss of water takes place during the drying phase of the granulation process and on storage of the substance at temperatures of 50 degrees C and 80 degrees C. During storage at room temperature while exposed to humidity, a transformation into the hemihydrate was observed. This polymorph is transformed during thermal analysis at about 190 degrees C to a water-free form that is stable at higher temperatures.

  12. Factors Involved in Sludge Granulation under Anaerobic Conditions

    Directory of Open Access Journals (Sweden)

    Jalal Shayegan

    2011-03-01

    Full Text Available This paper investigates the effects of factors involved in sludge anaerobic granulation. Granulated sludge formation is the main parameter contributing to the success of UASB reactors. Anaerobic granulation leads to reduced reactor size, space requirement, and investment costs. Operation costs are also greatly reduced due to lack of aeration. An important parameter affecting process performance is the size of sludge granules; the factors involved in granule size will be investigated. Some of the important parameters of anaerobic sludge granulation are: existence of growth cores as inert particles or granulated sludge, process operational conditions (Sludge Loading Rate and Organic Loading Rate, Loading rate increase and …, and environment conditions (nutrients, temperature, pH, combination and ….

  13. Giant renin secretory granules in beige mouse renal afferent arterioles

    DEFF Research Database (Denmark)

    Jensen, B L; Rasch, Ruth; Nyengaard, Jens Randel

    1997-01-01

    The mutant beige mouse (C57BL/6 bg) has a disease characterised by abnormally enlarged cytoplasmic granules in a variety of cells. With the purpose of establishing a suitable cellular model for studying renin secretion, the present study was undertaken to compare renin granule morphology in beige.......5+/-0.3 mGoldblatt units/ml). The total volume of renin granules per afferent arteriole was similar in the two mice strains (1114 microm3 in the controls and 1507 microm3 in the beige mice). The total number of renin granules per arteriole as assessed by stereological techniques was about 1900 in controls...... (average granular volume 0.681 microm3), whereas 1-2 large granules were present per cell in beige mice. The volume of afferent arteriole that contained secretory granules was lower in the beige mice. We conclude that the beige mouse synthesizes, stores and releases active renin. Renin secretory granules...

  14. Increased accuracy of starch granule type quantification using mixture distributions.

    Science.gov (United States)

    Tanaka, Emi; Ral, Jean-Phillippe F; Li, Sean; Gaire, Raj; Cavanagh, Colin R; Cullis, Brian R; Whan, Alex

    2017-01-01

    The proportion of granule types in wheat starch is an important characteristic that can affect its functionality. It is widely accepted that granule types are either large, disc-shaped A-type granules or small, spherical B-type granules. Additionally, there are some reports of the tiny C-type granules. The differences between these granule types are due to its carbohydrate composition and crystallinity which is highly, but not perfectly, correlated with the granule size. A majority of the studies that have considered granule types analyse them based on a size threshold rather than chemical composition. This is understandable due to the expense of separating starch into different types. While the use of a size threshold to classify granule type is a low-cost measure, this results in misclassification. We present an alternative, statistical method to quantify the proportion of granule types by a fit of the mixture distribution, along with an R package, a web based app and a video tutorial for how to use the web app to enable its straightforward application. Our results show that the reliability of the genotypic effects increase approximately 60% using the proportions of the A-type and B-type granule estimated by the mixture distribution over the standard size-threshold measure. Although there was a marginal drop in reliability for C-type granules. The latter is likely due to the low observed genetic variance for C-type granules. The determination of the proportion of granule types from size-distribution is better achieved by using the mixing probabilities from the fit of the mixture distribution rather than using a size-threshold.

  15. Study of standard tablet formulation based on fluidized-bed granulation.

    Science.gov (United States)

    Sunada, H; Hasegawa, M; Makino, T; Sakamoto, H; Fujita, K; Tanino, T; Kokubo, H; Kawaguchi, T

    1998-03-01

    In this study, acetaminophen, ascorbic acid, and ethenzamide were selected as model drugs for tableting granules. Agitation and fluidized-bed granulation were carried out at three drug contents of 30, 50, and 70%. Compared with agitation granulation, granules made by fluidized-bed granulation showed superior compressibility with wide formulation allowance for drug type and amount. Fluidized-bed granulation resulted in less granule hardness and greater plastic deformability. The granules had considerable compactness and for tablets containing 70% ethenzamide, prolonged disintegration and dissolution times were noted. These are typical features of granules produced by fluidized-bed granulation.

  16. Zymophagy: Selective Autophagy of Secretory Granules

    Directory of Open Access Journals (Sweden)

    Maria I. Vaccaro

    2012-01-01

    Full Text Available Timing is everything. That's especially true when it comes to the activation of enzymes created by the pancreas to break down food. Pancreatic enzymes are packed in secretory granules as precursor molecules called zymogens. In physiological conditions, those zymogens are activated only when they reach the gut, where they get to work releasing and distributing nutrients that we need to survive. If this process fails and the enzymes are prematurely activated within the pancreatic cell, before they are released from the gland, they break down the pancreas itself causing acute pancreatitis. This is a painful disease that ranges from a mild and autolimited process to a severe and lethal condition. Recently, we demonstrated that the pancreatic acinar cell is able to switch on a refined mechanism that could explain the autolimited form of the disease. This is a novel selective form of autophagy named zymophagy, a cellular process to specifically detect and degrade secretory granules containing activated enzymes before they can digest the organ. In this work, we revise the molecules and mechanisms that mediate zymophagy, a selective autophagy of secretory granules.

  17. Influence of binder droplet dimension on granulation rate during fluidized bed granulation.

    Science.gov (United States)

    Fujiwara, Maya; Dohi, Masafumi; Otsuka, Tomoko; Yamashita, Kazunari; Sako, Kazuhiro

    2013-01-01

    Here, we statistically identified the critical factor of the granulation rate during the fluidized bed granulation process. Lactose was selected as the excipient and was granulated with several binders, including hydroxypropyl cellulose, hydroxypropyl methyl cellulose, and polyvinylpyrrolidone. The viscosity, density, and surface tension of the binder solution, contact angle, and the work done during adhesion and cohesion between the binder and lactose, mist diameter, Stokes number, and the dimension of the droplet were considered. The Stokes number was defined as the ratio of the inertial force to the viscous-damping force of a particle. We confirmed that droplet diameter after adhesion had the highest correlation coefficient with the granulation rate constant in our investigated parameters. Partial least squares regression revealed two critical principal components of the granulation rate: one relating to the droplet dimension, which is composed of mist diameter and diameter and thickness of the droplet after adhesion of the binder to the lactose surface; and the other relating to wettability, which involves the work done during adhesion and cohesion, surface tension, and the thickness of the droplet after adhesion of the binder to the lactose surface.

  18. PTEN deletion from adult-generated dentate granule cells disrupts granule cell mossy fiber axon structure.

    Science.gov (United States)

    LaSarge, Candi L; Santos, Victor R; Danzer, Steve C

    2015-03-01

    Dysregulation of the mTOR-signaling pathway is implicated in the development of temporal lobe epilepsy. In mice, deletion of PTEN from hippocampal dentate granule cells leads to mTOR hyperactivation and promotes the rapid onset of spontaneous seizures. The mechanism by which these abnormal cells initiate epileptogenesis, however, is unclear. PTEN-knockout granule cells develop abnormally, exhibiting morphological features indicative of increased excitatory input. If these cells are directly responsible for seizure genesis, it follows that they should also possess increased output. To test this prediction, dentate granule cell axon morphology was quantified in control and PTEN-knockout mice. Unexpectedly, PTEN deletion increased giant mossy fiber bouton spacing along the axon length, suggesting reduced innervation of CA3. Increased width of the mossy fiber axon pathway in stratum lucidum, however, which likely reflects an unusual increase in mossy fiber axon collateralization in this region, offsets the reduction in boutons per axon length. These morphological changes predict a net increase in granule cell innervation of CA3. Increased diameter of axons from PTEN-knockout cells would further enhance granule cell communication with CA3. Altogether, these findings suggest that amplified information flow through the hippocampal circuit contributes to seizure occurrence in the PTEN-knockout mouse model of temporal lobe epilepsy. Copyright © 2015 Elsevier Inc. All rights reserved.

  19. Comparison of the granulation behavior of three different excipients in a laboratory fluidized bed granulator using statistical methods.

    Science.gov (United States)

    Schinzinger, Oliver; Schmidt, Peter C

    2005-01-01

    The granulation process and, subsequently, the tableting behavior of the resulting granules of alpha-lactose-monohydrate, dicalcium phosphate anhydrous, and potato starch were investigated using statistical designs. The three substances were chosen due to their differences in granulation and tableting behavior, such as water solubility, swelling, and compressional properties. Granulation process variables, namely the inlet air temperature, spray rate, binder concentration of granulating solution, and inlet air flow rate were investigated. A central composite design was applied to study the granulation of alpha-lactose-monohydrate. Granulations of dicalcium phosphate and potato starch were investigated using a 2(3) factorial design, in which the effects of the inlet air temperature, spray rate, and binder concentration were considered. To compare the granulation behavior of theses substances the particle size distribution, angle of repose, and yield of the granules were used as responses for the statistical designs. The granules were compressed into tablets and the tensile strength was used as an additional statistical response. Based on the process parameters, models were developed using multiple regression modeling for each examined response. These models were then used to optimize the granulation process that provides granules with a Sauter mean diameter of D32 between 300 and 500 microm, an angle of repose smaller than 36 degrees and a granule yield above 90%. Moreover, the values of the tensile strength of the tablets should be between 1.6 and 2.5 N/mm2. The intersections of the response surfaces of each examined substance were compared using contour plots. To achieve the largest "satisfactory zone," the granulations of milled alpha-lactose-monohydrate, dicalcium phosphate, or potato starch should be performed at low inlet air temperatures.

  20. Effects of granule size on the osteoconductivity of bovine and synthetic hydroxyapatite: a histologic and histometric study in dogs.

    Science.gov (United States)

    Carvalho, Alexandre L; Faria, Paulo E P; Grisi, Marcio F M; Souza, Sergio L S; Taba, Mario Júnior; Palioto, Daniela B; Novaes, Arthur B Júnior; Fraga, Alexandre F; Ozyegin, L Sevgi; Oktar, Faik N; Salata, Luiz A

    2007-01-01

    Two bovine hydroxyapatites (BHAs), one with granule size of 150 to 200 microm and one with granule size of 300 to 329 micro, and 2 synthetic hydroxyapatites (SHAs), with granule size of 150 and 300 microm, respectively, were compared for effectiveness in repairing circumferential bone defects in dogs. The hydroxyapatites (HAs) were characterized through powder x-ray diffraction (XRD) analysis and scanning electron microscopy (SEM). Three trephined bone defects (5.0 mm wide x 4 mm long) were created in the humeruses of 8 dogs. In a random manner, the defects on each side were treated with either BHA with small granules (BHA[s]), BHA with large granules (BHA[L]), SHA with small granules (SHA[s]), SHA with large granules (SHA[L]), or left to heal unaided (bilateral control). Four dogs were sacrificed after 6 and 12 postoperative weeks, respectively. Ground sections of each defect were submitted to histologic and histomorphometric analysis (percentage of area occupied by bone, bone marrow, and biomaterial). As a rule, the HA granules exhibited direct bone contact, regardless of the origin and the size of the granules. Control sites were related and had an increased amount of connective tissue infiltration. At 12 weeks, BHA(s) exhibited improved bone formation compared with SHA(s) and SHA(L). The SHA(s) delivered reduced amounts of bone compared with the remaining groups (control included). The area of bone measured in BHA(s) sites was significantly higher at 12 weeks than 6 weeks. The XRD revealed the tested HA samples to be highly crystalline, while BHA appeared with rougher surface at SEM analysis. The BHA(s) performed better than the SHA(s) and SHA(L), as assessed by the amount of bone measured in both implantation sites at 12 weeks. The BHA's material characteristic itself rather than granules size accounted for the distinctive biological behavior. The increased roughness of the BHAs' surface, as assessed through SEM, seemed to benefit the osteoconduction process.

  1. Scaling up of the fluidized bed granulation process.

    Science.gov (United States)

    Rambali, B; Baert, L; Massart, D L

    2003-02-18

    The scaling up of a fluidized bed granulation process from small scale to production scale is often done empirically in the pharmaceutical industry. In this study, a more practical and systematic method was developed in order to achieve a similar granule size in the scaled up fluid bed. The scaling up is based on the relative droplet size, and the powder bed moisture content at the end of the spraying cycle. The present study describes the scaling up of the fluidized granulation process from small (5 kg scale) to medium (30 kg scale) and to production fluid bed scale (120 kg scale). The granulation process is scaled up with as target a geometric mean granule size of 400 microm. First, the effect of the relative droplet size on the granule size was investigated in the different fluid beds. The effect of the change in relative droplet size on the granule size was different for each fluid bed. Second, experimental design is applied on the small and the medium fluid scale, and regression models for the granule size are proposed in order to scale up the granulation process on the small to medium scale. The granulation process was also successful by scaling-up to the large fluid bed, considering only the relative droplet size.

  2. Flowsheet finalisation for immobilisation of SGHWR wastes

    International Nuclear Information System (INIS)

    Lee, D.J.

    1984-09-01

    This report summarises research and development work carried out during the year ended March 1983 on the programme for cementing the Winfrith Reactor (SGHWR) sludge. Further results from the characterisation programme are reported, together with data from the cementation programme. Formulations based on Ordinary Portland Cement (OPC), ground granulated blast furnace slag (BFS) and Pulverised Fuel Ash (PFA) have been tested. The results show that a blend of 90% BFS/10% OPC by weight, gives the best properties. Chemical pretreatment as a method for producing a stable waste form is discussed. A dewatering pretreatment to provide a sludge suitable for direct cementation is also outlined. A flowsheet for cementing the SGHWR sludge is proposed based on these laboratory and pilot scale studies. The major components required for the active plant are identified and provisional plant layouts are given. (author)

  3. Bond characteristics of reinforcing steel embedded in geopolymer concrete

    Science.gov (United States)

    Kathirvel, Parthiban; Thangavelu, Manju; Gopalan, Rashmi; Raja Mohan Kaliyaperumal, Saravana

    2017-07-01

    The force transferring between reinforcing steel and the surrounding concrete in reinforced concrete is influenced by several factors. Whereas, the study on bond behaviour of geopolymer concrete (GPC) is lagging. In this paper, an experimental attempt has been made to evaluate the geopolymer concrete bond with reinforcing steel of different diameter and embedded length using standard pull out test. The geopolymer concrete is made of ground granulated blast furnace slag (GGBFS) as geopolymer source material (GSM). The tests were conducted to evaluate the development of bond between steel and concrete of grade M40 and M50 with 12 and 16 mm diameter reinforcing steel for geopolymer and cement concrete mixes and to develop a relation between bond strength and compressive strength. From the experimental results, it has been observed that the bond strength of the geopolymer concrete mixes was more compared to the cement concrete mixes and increases with the reduction in the diameter of the bar.

  4. Development of various curing effect of nominal strength Geopolymer concrete

    Directory of Open Access Journals (Sweden)

    S. Kumaravel

    2014-04-01

    Full Text Available Geopolymer concrete is an innovative method and is produced by complete elimination of ordinary Portland cement byproduced in fly ash. This study on different condition of curing in geopolymer concrete suitable for curing at ambient and heat-cured condition of temperature will widen its application to concrete structures. Low lime fly ash is used as the base material, which is reacted by alkaline solution and additional use of ground granulated blast furnace slag. Workability of fresh concrete and compressive strength of geopolymer concrete was investigated. The curing effect of geopolymer concrete is steam, hot air and ambient cubes specimens are tested in different days. Results are compared for various curing and strength of concrete.

  5. Ambient Cured Alkali Activated Flyash Masonry Units

    Science.gov (United States)

    Venugopal, K.; Radhakrishna; Sasalatti, Vinod M.

    2016-09-01

    Geopolymers belong to a category of non-conventional and non-Portland cement based cementitious binders which are produced using industrial by products like fly ash and ground granulated blast furnace slag (GGBFS). This paper reports on the development of geopolymer mortars for production of masonry units. The geopolymer mortars were prepared by mixing various by products with manufactured sand and a liquid mixture of sodium silicate and sodium hydroxide solutions. After curing at ambient conditions, the masonry units were tested for strength properties such as water absorption, initial rate of absorption, compression, shear- bond, and stress-strain behaviour etc. It was observed that the flexural strength of the blocks is more than 2 MPa and shear bond strength is more than 0.4MPa. It was found that the properties of geopolymer blocks were superior to the traditional masonry units. Hence they can be recommended for structural masonry.

  6. Effect of Admixtures on the Yield Stresses of Cement Pastes under High Hydrostatic Pressures.

    Science.gov (United States)

    Yim, Hong Jae; Kim, Jae Hong; Kwon, Seung Hee

    2016-03-02

    When cement-based materials are transported at a construction site, they undergo high pressures during the pumping process. The rheological properties of the materials under such high pressures are unknown, and estimating the workability of the materials after pumping is a complex problem. Among various influential factors on the rheology of concrete, this study investigated the effect of mineral and chemical admixtures on the high-pressure rheology. A rheometer was fabricated that could measure the rheological properties while maintaining a high pressure to simulate the pumping process. The effects of superplasticizer, silica fume, nanoclay, fly ash, or ground granulated blast furnace slag were investigated when mixed with two control cement pastes. The water-to-cement ratios were 0.35 and 0.50.

  7. The incorporation of low and medium level radioactive wastes (solids and liquids) in cement

    International Nuclear Information System (INIS)

    Palmer, J.D.; Smith, D.L.G.

    1986-01-01

    The use of cement has been investigated for the immobilization of liquid and solid low and medium level radioactive waste. 220 litre mixing trials have demonstrated that the high temperatures generated during the setting of ordinary Portland cement/simulant waste mixes can be significantly reduced by the use of a blend of ground granulated blast furnace slag and ordinary Portland cement. Laboratory and 220 litre trials using simulant wastes showed that the blended cement gave an improvement in properties of the cemented waste product, e.g. stability and reduction in leach rates compared with ordinary Portland cement formulations. A range of 220 litre scale mixing systems for the incorporation of liquid and solid wastes in cement was investigated. The work has confirmed that cement-based processes can be used for the immobilization of most types of low and medium level waste

  8. Towards more sustainable construction–application of superabsorbent polymers in cementitious matrices with reduced carbon footprint

    Directory of Open Access Journals (Sweden)

    Klemm Agnieszka J.

    2018-01-01

    Full Text Available Construction industry is constantly searching for sustainable innovations to mitigate negative environmental impacts. Ground granulated blast-furnace slag (GGBS is a well-known supplementary cementitious material which contributes to reduction of energy and CO2 emissions from cement industry. However, its use in cementitious systems leads to materials with high cracking susceptibility due to their greater autogenous shrinkage triggered by self-desiccation processes. This problem is even more pronounced when concrete is exposed to severe dry-hot weather conditions, such as in North Africa. In order to mitigate this negative effect of cracking, internal curing agents in the form of Superabsorbent polymers (SAP can be successfully used. This approach leads to more durable cement based materials and in turn more sustainable constructions.

  9. A review on carbonation study in concrete

    Science.gov (United States)

    Venkat Rao, N.; Meena, T.

    2017-11-01

    In this paper the authors have reviewed the carbonation studies which are a vital durability property of concrete. One of the major causes for deterioration and destruction of concrete is carbonation. The mechanism of carbonation involves the penetration carbon dioxide (CO2) into the concrete porous system to form an environment by reducing the pH around the reinforcement and initiation of the corrosion process. The paper also endeavours to focus and elucidate the gravity of importance, the process and chemistry of carbonate and how the various parameters like water/cement ratio, curing, depth of concrete cones, admixtures, grade of concrete, strength of concrete, porosity and permeability effect carbonation in concrete. The role of Supplementary Cementitious Materials (SCMs) like Ground granulated Blast Furnace Slag (GGBS) and Silica Fume (SF) has also been reviewed along with the influence of depth of carbonation.

  10. High performance concrete with blended cement

    International Nuclear Information System (INIS)

    Biswas, P.P.; Saraswati, S.; Basu, P.C.

    2012-01-01

    Principal objectives of the proposed project are two folds. Firstly, to develop the HPC mix suitable to NPP structures with blended cement, and secondly to study its durability necessary for desired long-term performance. Three grades of concrete to b considered in the proposed projects are M35, M50 and M60 with two types of blended cements, i.e. Portland slag cement (PSC) and Portland pozzolana cement (PPC). Three types of mineral admixtures - silica fume, fly ash and ground granulated blast furnace slag will be used. Concrete mixes with OPc and without any mineral admixture will be considered as reference case. Durability study of these mixes will be carried out

  11. Effect of Admixtures on the Yield Stresses of Cement Pastes under High Hydrostatic Pressures

    Directory of Open Access Journals (Sweden)

    Hong Jae Yim

    2016-03-01

    Full Text Available When cement-based materials are transported at a construction site, they undergo high pressures during the pumping process. The rheological properties of the materials under such high pressures are unknown, and estimating the workability of the materials after pumping is a complex problem. Among various influential factors on the rheology of concrete, this study investigated the effect of mineral and chemical admixtures on the high-pressure rheology. A rheometer was fabricated that could measure the rheological properties while maintaining a high pressure to simulate the pumping process. The effects of superplasticizer, silica fume, nanoclay, fly ash, or ground granulated blast furnace slag were investigated when mixed with two control cement pastes. The water-to-cement ratios were 0.35 and 0.50.

  12. Performance Characteristic of Cold Recycled Mixture with Asphalt Emulsion and Chemical Additives

    Directory of Open Access Journals (Sweden)

    Shaowen Du

    2015-01-01

    Full Text Available Three types of chemical additives were used to modify asphalt emulsion recycled mixture. These chemical additives include composite Portland cement (CPC, hydrated lime (HL, and a combination of hydrated lime and ground-granulated blast-furnace slag (GGBF. The influence of different additives on the recycled mixture performance was investigated by volumetric and strength tests, moisture susceptibility test, rutting resistance test, and low temperature bending test. To better understand its performance characteristic, the microstructure images of the recycled mixture were observed by environmental scanning electron microscope (ESEM. Test results demonstrate that the performance improvement of the emulsion recycled mixture depends on the types and content of chemical additives. Several recommendations are presented for the selection of chemical materials. Based on ESEM image analysis, the interface bonding mechanism is proposed to explain the performance characteristic of the recycled mixture with asphalt emulsion and cementitious materials.

  13. Effect of vortex orifice air distributor on granule growth in conical fluidized bed granulation with bottom entry spray

    Energy Technology Data Exchange (ETDEWEB)

    Kurita, Y.; Sekiguchi, I. [Chuo Univ., Tokyo (Japan). Faculty of Science and Engineering

    2000-02-01

    This investigation is undertaken to obtain information on the effect of vortex orifice air distributors on the granule growth in conical fluidized bed granulation with a bottom entry spray. The five types of vortex orifice distributors suitable for a strong swirling air supply at the base of the conical bed were prepared. Although all these orifices consisted of four tangential injection nozzles with the same opening, the opening size of the air injection nozzle in each of the orifices was different. Intensity of the air injection nozzle torque within the vortex orifice was measured by a torque balance method. The granule formation of fluidising lactose particles in the process of size-enlargement was carried out by spraying an aqueous HPC solution into the bed where the moisture content of granules was maintained at or below 0.30 wt %. As a result, granule growth in the bed could be precisely controlled by changes in the air injection nozzle torques arising from the vortex orifice distributor. The extent of granule growth, namely the granule growth conversion increasing with accumulated content of HPC in the bed particles during the operating time decreased according to the air injection nozzle torque within the vortex orifice. Using these process variables, granule growth conversion could be arranged experimentally. It is finally found that one of the features of the proposed air distributor is useful for size-control of granule products in the conical fluidized bed granulation with a bottom entry spray. (author)

  14. Visualization and understanding of the granulation liquid mixing and distribution during continuous twin screw granulation using NIR chemical imaging.

    Science.gov (United States)

    Vercruysse, Jurgen; Toiviainen, Maunu; Fonteyne, Margot; Helkimo, Niko; Ketolainen, Jarkko; Juuti, Mikko; Delaet, Urbain; Van Assche, Ivo; Remon, Jean Paul; Vervaet, Chris; De Beer, Thomas

    2014-04-01

    Over the last decade, there has been increased interest in the application of twin screw granulation as a continuous wet granulation technique for pharmaceutical drug formulations. However, the mixing of granulation liquid and powder material during the short residence time inside the screw chamber and the atypical particle size distribution (PSD) of granules produced by twin screw granulation is not yet fully understood. Therefore, this study aims at visualizing the granulation liquid mixing and distribution during continuous twin screw granulation using NIR chemical imaging. In first instance, the residence time of material inside the barrel was investigated as function of screw speed and moisture content followed by the visualization of the granulation liquid distribution as function of different formulation and process parameters (liquid feed rate, liquid addition method, screw configuration, moisture content and barrel filling degree). The link between moisture uniformity and granule size distributions was also studied. For residence time analysis, increased screw speed and lower moisture content resulted to a shorter mean residence time and narrower residence time distribution. Besides, the distribution of granulation liquid was more homogenous at higher moisture content and with more kneading zones on the granulator screws. After optimization of the screw configuration, a two-level full factorial experimental design was performed to evaluate the influence of moisture content, screw speed and powder feed rate on the mixing efficiency of the powder and liquid phase. From these results, it was concluded that only increasing the moisture content significantly improved the granulation liquid distribution. This study demonstrates that NIR chemical imaging is a fast and adequate measurement tool for allowing process visualization and hence for providing better process understanding of a continuous twin screw granulation system. Copyright © 2013 Elsevier B.V. All

  15. Comparison of Different Granulation Techniques for Lactose Monohydrate

    OpenAIRE

    Pankaj Patel; Darshan Telange; Nitesh Sharma

    2011-01-01

    The objective of this study was directed to improve the physical and technical properties of poorly flowing and highly cohesive Lactose monohydrate to solve the most important problem that affects tablet manufacture. To overcome all the problems related to lactose granulation is required. Granulation is one of the most important unit operations in the production of pharmaceutical oral dosage forms. Granulation process will improve flow and compression characteristics, reduce segregation, impr...

  16. Giant arachnoid granulation in a patient with benign intracranial hypertension

    Energy Technology Data Exchange (ETDEWEB)

    Kiroglu, Yilmaz; Yaqci, Baki; Cirak, Bayram; Karabulut, Nevzat [Pamukkale University, Department of Radiology, School of Medicine, Denizli (Turkey)

    2008-10-15

    We report magnetic resonance (MR), computed tomography (CT) and angiographic imaging of an unusual giant arachnoid granulation in the superior sagittal sinus in a man with headache and vertigo. Intrasinus pressure measurements revealed a significant pressure gradient across the lesion. MR imaging is useful to identify giant arachnoid granulation and dural sinus thrombosis, whereas dural sinus pressure measurement in certain cases of giant arachnoid granulations can be used to evaluate the lesion as the cause of the patient's symptoms. (orig.)

  17. Giant arachnoid granulation in a patient with benign intracranial hypertension

    International Nuclear Information System (INIS)

    Kiroglu, Yilmaz; Yaqci, Baki; Cirak, Bayram; Karabulut, Nevzat

    2008-01-01

    We report magnetic resonance (MR), computed tomography (CT) and angiographic imaging of an unusual giant arachnoid granulation in the superior sagittal sinus in a man with headache and vertigo. Intrasinus pressure measurements revealed a significant pressure gradient across the lesion. MR imaging is useful to identify giant arachnoid granulation and dural sinus thrombosis, whereas dural sinus pressure measurement in certain cases of giant arachnoid granulations can be used to evaluate the lesion as the cause of the patient's symptoms. (orig.)

  18. Aerobic granules: microbial landscape and architecture, stages, and practical implications.

    Science.gov (United States)

    Gonzalez-Gil, Graciela; Holliger, Christof

    2014-06-01

    For the successful application of aerobic granules in wastewater treatment, granules containing an appropriate microbial assembly able to remove contaminants should be retained and propagated within the reactor. To manipulate and/or optimize this process, a good understanding of the formation and dynamic architecture of the granules is desirable. Models of granules often assume a spherical shape with an outer layer and an inner core, but limited information is available regarding the extent of deviations from such assumptions. We report on new imaging approaches to gain detailed insights into the structural characteristics of aerobic granules. Our approach stained all components of the granule to obtain a high quality contrast in the images; hence limitations due to thresholding in the image analysis were overcome. A three-dimensional reconstruction of the granular structure was obtained that revealed the mesoscopic impression of the cavernlike interior of the structure, showing channels and dead-end paths in detail. In "old" granules, large cavities allowed for the irrigation and growth of dense microbial colonies along the path of the channels. Hence, in some areas, paradoxically higher biomass content was observed in the inner part of the granule compared to the outer part. Microbial clusters "rooting" from the interior of the mature granule structure indicate that granules mainly grow via biomass outgrowth and not by aggregation of small particles. We identify and discuss phenomena contributing to the life cycle of aerobic granules. With our approach, volumetric tetrahedral grids are generated that may be used to validate complex models of granule formation.

  19. Aerobic Granules: Microbial Landscape and Architecture, Stages, and Practical Implications

    Science.gov (United States)

    Holliger, Christof

    2014-01-01

    For the successful application of aerobic granules in wastewater treatment, granules containing an appropriate microbial assembly able to remove contaminants should be retained and propagated within the reactor. To manipulate and/or optimize this process, a good understanding of the formation and dynamic architecture of the granules is desirable. Models of granules often assume a spherical shape with an outer layer and an inner core, but limited information is available regarding the extent of deviations from such assumptions. We report on new imaging approaches to gain detailed insights into the structural characteristics of aerobic granules. Our approach stained all components of the granule to obtain a high quality contrast in the images; hence limitations due to thresholding in the image analysis were overcome. A three-dimensional reconstruction of the granular structure was obtained that revealed the mesoscopic impression of the cavernlike interior of the structure, showing channels and dead-end paths in detail. In “old” granules, large cavities allowed for the irrigation and growth of dense microbial colonies along the path of the channels. Hence, in some areas, paradoxically higher biomass content was observed in the inner part of the granule compared to the outer part. Microbial clusters “rooting” from the interior of the mature granule structure indicate that granules mainly grow via biomass outgrowth and not by aggregation of small particles. We identify and discuss phenomena contributing to the life cycle of aerobic granules. With our approach, volumetric tetrahedral grids are generated that may be used to validate complex models of granule formation. PMID:24657859

  20. Rab3A, a possible marker of cortical granules, participates in cortical granule exocytosis in mouse eggs

    Energy Technology Data Exchange (ETDEWEB)

    Bello, Oscar Daniel; Cappa, Andrea Isabel; Paola, Matilde de; Zanetti, María Natalia [Instituto de Histología y Embriología, CONICET – Universidad Nacional de Cuyo, Av. Libertador 80, 5500 Mendoza (Argentina); Fukuda, Mitsunori [Department of Developmental Biology and Neurosciences, Graduate School of Life Sciences, Tohoku University, Sendai, Miyagi 980-8578 (Japan); Fissore, Rafael A. [Department of Veterinary and Animal Sciences, University of Massachusetts Amherst, 661 North Pleasant Street, Amherst, MA 01003 (United States); Mayorga, Luis S. [Instituto de Histología y Embriología, CONICET – Universidad Nacional de Cuyo, Av. Libertador 80, 5500 Mendoza (Argentina); Michaut, Marcela A., E-mail: mmichaut@gmail.com [Instituto de Histología y Embriología, CONICET – Universidad Nacional de Cuyo, Av. Libertador 80, 5500 Mendoza (Argentina); Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Cuyo (Argentina)

    2016-09-10

    Fusion of cortical granules with the oocyte plasma membrane is the most significant event to prevent polyspermy. This particular exocytosis, also known as cortical reaction, is regulated by calcium and its molecular mechanism is still not known. Rab3A, a member of the small GTP-binding protein superfamily, has been implicated in calcium-dependent exocytosis and is not yet clear whether Rab3A participates in cortical granules exocytosis. Here, we examine the involvement of Rab3A in the physiology of cortical granules, particularly, in their distribution during oocyte maturation and activation, and their participation in membrane fusion during cortical granule exocytosis. Immunofluorescence and Western blot analysis showed that Rab3A and cortical granules have a similar migration pattern during oocyte maturation, and that Rab3A is no longer detected after cortical granule exocytosis. These results suggested that Rab3A might be a marker of cortical granules. Overexpression of EGFP-Rab3A colocalized with cortical granules with a Pearson correlation coefficient of +0.967, indicating that Rab3A and cortical granules have almost a perfect colocalization in the egg cortical region. Using a functional assay, we demonstrated that microinjection of recombinant, prenylated and active GST-Rab3A triggered cortical granule exocytosis, indicating that Rab3A has an active role in this secretory pathway. To confirm this active role, we inhibited the function of endogenous Rab3A by microinjecting a polyclonal antibody raised against Rab3A prior to parthenogenetic activation. Our results showed that Rab3A antibody microinjection abolished cortical granule exocytosis in parthenogenetically activated oocytes. Altogether, our findings confirm that Rab3A might function as a marker of cortical granules and participates in cortical granule exocytosis in mouse eggs. - Highlights: • Rab3A has a similar migration pattern to cortical granules in mouse oocytes. • Rab3A can be a marker of

  1. Multimodal sensory integration in single cerebellar granule cells in vivo.

    Science.gov (United States)

    Ishikawa, Taro; Shimuta, Misa; Häusser, Michael

    2015-12-29

    The mammalian cerebellum is a highly multimodal structure, receiving inputs from multiple sensory modalities and integrating them during complex sensorimotor coordination tasks. Previously, using cell-type-specific anatomical projection mapping, it was shown that multimodal pathways converge onto individual cerebellar granule cells (Huang et al., 2013). Here we directly measure synaptic currents using in vivo patch-clamp recordings and confirm that a subset of single granule cells receive convergent functional multimodal (somatosensory, auditory, and visual) inputs via separate mossy fibers. Furthermore, we show that the integration of multimodal signals by granule cells can enhance action potential output. These recordings directly demonstrate functional convergence of multimodal signals onto single granule cells.

  2. Growth and Localization of Polyhydroxybutyrate Granules in Ralstonia eutropha

    Science.gov (United States)

    Beeby, Morgan; Cho, Mimi

    2012-01-01

    The bacterium Ralstonia eutropha forms cytoplasmic granules of polyhydroxybutyrate that are a source of biodegradable thermoplastic. While much is known about the biochemistry of polyhydroxybutyrate production, the cell biology of granule formation and growth remains unclear. Previous studies have suggested that granules form either in the inner membrane, on a central scaffold, or in the cytoplasm. Here we used electron cryotomography to monitor granule genesis and development in 3 dimensions (3-D) in a near-native, “frozen-hydrated” state in intact Ralstonia eutropha cells. Neither nascent granules within the cell membrane nor scaffolds were seen. Instead, granules of all sizes resided toward the center of the cytoplasm along the length of the cell and exhibited a discontinuous surface layer more consistent with a partial protein coating than either a lipid mono- or bilayer. Putatively fusing granules were also seen, suggesting that small granules are continually generated and then grow and merge. Together, these observations support a model of biogenesis wherein granules form in the cytoplasm coated not by phospholipid but by protein. Previous thin-section electron microscopy (EM), fluorescence microscopy, and atomic force microscopy (AFM) results to the contrary may reflect both differences in nucleoid condensation and specimen preparation-induced artifacts. PMID:22178974

  3. Lunar gravity pattern: two modes of granulation

    Science.gov (United States)

    Kochemasov, G.

    The Lunar Prospector's lunar gravity map [1] clearly shows two prevailing modes of granulation. Most abundant one evenly covering the whole surface is represented by even-sized shoulder-to-shoulder grains about 100 km in diameter (πR/60 -πR/48). This background is interrupted by a few much greater grains with a characteristic diameter about or less than πR/4 (hundreds to thousand km). Haw to explain this pattern? We now know that "orbits make structures"[2 & others]. This follows from the facts that all celestial bodies move in non-round (elliptical, parabolic) orbits and rotate. Cyclic movements in non-round orbits with periodically changing accelerations arouse inertia-gravity forces exiting warping waves of stationary character and 4 ortho- and diagonal directions. Interferences of these waves produce tectonic blocks of various sizes depending on wavelengths. Along with the fundamental wave1making ubiquitous dichotomy and its overtones (mainly the first one wave2) making tectonic sectors, every body is subjected to a warping action of waves whose lengths are strictly proportional to bodies orbital periods or inversely proportional to their orbital frequencies. These individual waves are responsible for ubiquitous tectonic granulation. Most known from the thirties of the 20th century is the solar supergranulation with the characteristic granule size about 30000 km (πR/60) corresponding to its orbital frequency around the center of the solar system about 1/1 month. But the same orbital frequency has the Moon around Earth. So, one might expect to find similar granulation in the lunar crust. This theoretical assumption was perfectly confirmed when a lunar gravity map was created [1]. Thus, the Sun's 30000 km supergranules are the same as the Moon's 100 km granules. Farther from Sun, the terrestrial planets orbital frequencies diminish and concordantly granule sizes increase: Mercury πR/16, Venus πR/6, Earth πR/4, Mars πR/2, asteroids πR/1. This sizes are

  4. Elaboration and characterization of self-compacting concrete based ...

    African Journals Online (AJOL)

    The building industry is increasingly using self-compacting concrete (SCC) in order to improve many aspects of buildings construction. If the limestone filler is traditionally used in the SCC, marble powder and granulated blast furnace slag are the less. The valorization of such wastes in self-compacting concrete as mineral ...

  5. Influence of process variable and physicochemical properties on the granulation mechanism of mannitol in a fluid bed top spray granulator.

    Science.gov (United States)

    Bouffard, Jonathan; Kaster, Meagan; Dumont, Hubert

    2005-10-01

    This study investigated the influence of specific process variables, including the hydroxypropyl cellulose (HPC) binder solution atomization, on the fluidized bed top spray granulation of mannitol. Special attention was given to the relationship between wetting and the granule growth profile. The atomization of the HPC binder solution using a binary nozzle arrangement produced droplets of decreasing size as the atomization pressure was increased, while changes in the spray rate had little effect on the mean droplet size. Increasing the HPC binder concentration from 2 to 8% w/w increased the binder droplet size and was most likely attributed to higher solution viscosity. The top spray granulation of mannitol showed induction type growth behavior. Process conditions like high spray rate, low fluidizing air velocity and binder solution concentration that promote the availability of HPC binder solution at the surface of the particles appeared to be key in enhancing nucleation and growth of the granules. Increasing the bed moisture level, up to a certain value, reduced the contribution of attrition to the overall growth profile of the granule and, more significantly, produced less granule breakage on drying. It was observed that the mean granule size could be reduced as much as 40% between the end of granulation and the end of drying for lower initial bed moisture level despite a shorter drying phase. High atomization pressure, especially when maintained during the drying phase, contributed substantially to granule breakage.

  6. Rheological and fractal hydrodynamics of aerobic granules.

    Science.gov (United States)

    Tijani, H I; Abdullah, N; Yuzir, A; Ujang, Zaini

    2015-06-01

    The structural and hydrodynamic features for granules were characterized using settling experiments, predefined mathematical simulations and ImageJ-particle analyses. This study describes the rheological characterization of these biologically immobilized aggregates under non-Newtonian flows. The second order dimensional analysis defined as D2=1.795 for native clusters and D2=1.099 for dewatered clusters and a characteristic three-dimensional fractal dimension of 2.46 depicts that these relatively porous and differentially permeable fractals had a structural configuration in close proximity with that described for a compact sphere formed via cluster-cluster aggregation. The three-dimensional fractal dimension calculated via settling-fractal correlation, U∝l(D) to characterize immobilized granules validates the quantitative measurements used for describing its structural integrity and aggregate complexity. These results suggest that scaling relationships based on fractal geometry are vital for quantifying the effects of different laminar conditions on the aggregates' morphology and characteristics such as density, porosity, and projected surface area. Copyright © 2015 Elsevier Ltd. All rights reserved.

  7. The biology and dynamics of mammalian cortical granules

    Directory of Open Access Journals (Sweden)

    Liu Min

    2011-11-01

    Full Text Available Abstract Cortical granules are membrane bound organelles located in the cortex of unfertilized oocytes. Following fertilization, cortical granules undergo exocytosis to release their contents into the perivitelline space. This secretory process, which is calcium dependent and SNARE protein-mediated pathway, is known as the cortical reaction. After exocytosis, the released cortical granule proteins are responsible for blocking polyspermy by modifying the oocytes' extracellular matrices, such as the zona pellucida in mammals. Mammalian cortical granules range in size from 0.2 um to 0.6 um in diameter and different from most other regulatory secretory organelles in that they are not renewed once released. These granules are only synthesized in female germ cells and transform an egg upon sperm entry; therefore, this unique cellular structure has inherent interest for our understanding of the biology of fertilization. Cortical granules are long thought to be static and awaiting in the cortex of unfertilized oocytes to be stimulated undergoing exocytosis upon gamete fusion. Not till recently, the dynamic nature of cortical granules is appreciated and understood. The latest studies of mammalian cortical granules document that this organelle is not only biochemically heterogeneous, but also displays complex distribution during oocyte development. Interestingly, some cortical granules undergo exocytosis prior to fertilization; and a number of granule components function beyond the time of fertilization in regulating embryonic cleavage and preimplantation development, demonstrating their functional significance in fertilization as well as early embryonic development. The following review will present studies that investigate the biology of cortical granules and will also discuss new findings that uncover the dynamic aspect of this organelle in mammals.

  8. Roll compaction and granulation system for nuclear fuel material

    International Nuclear Information System (INIS)

    Goldmann, L.H. Jr.; Holley, C.C.

    1981-01-01

    A roll compaction and roll granulation system has been designed and fabricated to replace conventional preslugging and crushing operations typically used in the fabrication of mixed oxide nuclear fuel pellets. This equipment will be of maintenance advantage with only the compaction and granulation rolls inside containment. The prototype is being tested and the results will be reported within a year

  9. Proximate analysis of Sweet Potato Toasted Granules | Meludu ...

    African Journals Online (AJOL)

    Sweet potato is an important root crop in the food system of many African countries. The yield, nutrition and economic potential of sweet potato have been identified as very high. In this study, sweet potato was processed and toasted into granules. The proximate analysis performed on the toasted granules showed protein, ...

  10. Investigation of Compost Fertilizer Granulation Parameters Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Y Ghasemi

    2015-03-01

    Full Text Available Nowadays compost fertilizers are suitable alternative to chemical fertilizers, due to the threats for human health and agriculture products. The most important problems for applying the compost fertilizer in the farm are: transportation (high volume, high moisture content, spreading problem, impurity such as dust and storage. To solve the problems mentioned, pressing process such as converting the compost to pellets and granules are suggested. In this research the effects of some granulation parameters on the percent of useful granules in a laboratory scale rotating drum was evaluated. The percentage of useful granules decreased by increasing the granulation time and increased by increasing the percentage of drum filling. The optimal conditions for granules production was achieved at drum rotational speed of 40.38 rpm, granulation time of 15 min, drum filling of 10% and molasse percentage of 40.97. According to these conditions, the response for useful granule was estimated as 81.6% with R2 of 0.924.

  11. Granule properties of paracetamol made with Bombax ceiba gum ...

    African Journals Online (AJOL)

    Bombax ceiba gum was extracted from the calyx of the Bombax flower using both hot and cold water extraction method. The gum was used as binder to prepare paracetamol granules in concentrations of 1, 1.5, 2, and 3 %. Acacia gum was used to prepare the standard at the same concentrations. The granule properties of ...

  12. Internal structure and fragmentation kinetics of silica granules

    Science.gov (United States)

    Grosseau, P.; Dumas, T.; Bonnefoy, O.; Barriquand, L.; Guy, L.; Thomas, G.

    2013-06-01

    To improve the mechanical properties of tires, silica granules can be incorporated into the elastomer as well as carbon black. Ideally, the fragmentation of the granules in the elastomer must be obtained with low mechanical stresses and lead to very small fragments distributed homogeneously in the material. On the other hand, granules must present a sufficient cohesion, in order to avoid the generation of fine particles during handling operations. Thus it appears necessary to control the mechanical strength of granules and the mechanism of their fragmentation. In this experimental study, we investigated the fragmentation of silica granules of 250 microns produced by spray drying. For this, we characterized by granulometry the evolution of the Particle Size Distribution of silica powder in water. The granules were suspended in water and submitted to ultrasounds. This treatment is used to create the fragmentation that occurs by viscous shearing in industrial rubber processing. A core-shell structure, characteristic of granules obtained by atomization process, was observed by SEM. Furthermore, by varying the intensity of mechanical stress, the multi-scale structure of granules was evidenced as well as the existence of different regimes of fragmentation. The kinetics of fragmentation was experimentally followed on two grades of silica that showed significant differences in their behavior during the fragmentation process.

  13. Bone growth response with porous hydroxyapatite granules in a ...

    Indian Academy of Sciences (India)

    This study evaluated the tissue reaction to porous hydroxyapatite (HA) granules in a critical sized tibial-defect of New Zealand white rabbits for a period of 2, 6, 12 and 24 weeks. Physicochemical characterizations of the granules were done using transmission electron microscopy, scanning electron microscopy, X-ray ...

  14. Application of granulating of tires; Aplicaciones de granulado de NFUs

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez Justicia, A.

    2001-07-01

    At present, used tires are mainly used as fuel, retreading and granulating of tires. In this article. I will focus on the last option, talking about some of the multiple applications and going into detail of the making process of the granulation of used tires in a recycling plant. (Author)

  15. Experimental study of wet granulation in fluidized bed: impact of the binder properties on the granule morphology.

    Science.gov (United States)

    Rajniak, P; Mancinelli, C; Chern, R T; Stepanek, F; Farber, L; Hill, B T

    2007-04-04

    In this work, the effect of the physicochemical properties of aqueous hydroxypropyl-cellulose (HPC) binder solutions and different pharmaceutical excipients (mannitol and anhydrous CaHPO(4)) on the agglomeration kinetics and granule properties were investigated. First, a particle size distribution (PSD) analysis together with a detailed analysis of morphological properties of the excipient particles were performed. Second, the viscosity, density, surface tension and size of the spray droplets of binder solutions with different HPC concentrations were determined and wetting characteristics of the binders on the excipients were measured. Third, several fluid bed wet granulation experiments were conducted for pure excipients and their blends with binder solution of different HPC concentrations in a pilot plant Wurster granulator. The observed granule growth for different binder concentrations was a strong function of the binder concentration and the excipient solubility. For mannitol, a significant "coating" period followed by a slow granule growth was observed for the case with the diluted 5% binder. The "coating" period was significantly shorter for the 10% HPC binder and did not exist for the 15% HPC for which immediate and fast granule growth was observed. For anhydrous CaHPO(4) (trademark A-TAB), no growth was observed for the 10% HPC binder and a long coating period followed by fast granule growth was observed for the 15% HPC. Simple physically based criteria were also evaluated, which employ the morphological properties of excipients (size and surface roughness) together with physical properties of the used binder for prediction of the coating versus agglomeration regime at given flow conditions (collision velocity). As expected, a preferential coalescence and growth of the mannitol granules from the blend of mannitol+A-TAB was observed. Finally, the mechanical and morphological properties of the produced granules were measured and correlated to the HPC

  16. Characterization and modeling of major constituent equilibrium chemistry of a blended cement mortar

    Directory of Open Access Journals (Sweden)

    Meeussen J.C.L.

    2013-07-01

    Full Text Available Cementitious materials containing ground granulated iron blast furnace slag and coal combustion fly ash as admixtures are being used extensively for nuclear waste containment applications. Whereas the solid phases of ordinary Portland cement (OPC have been studied in great detail, the chemistry of cement, fly ash and slag blends has received relatively less study. Given that OPC is generally more reactive than slag and fly ash, the mineralogy of OPC provides a logical starting point for describing the major constituent chemistry of blended cement mortars. To this end, a blended cement mortar containing Portland cement, granulated blast furnace slag, fly ash and quartz sand was modeled using a set of solid phases known to form in hydrated OPC with the geochemical speciation solver LeachXS/ORCHESTRA. Comparison of modeling results to the experimentally determined pH-dependent batch leaching concentrations (USEPA Method 1313 indicates that major constituent concentrations are described reasonably well with the Portland cement mineral set; however, modeled and measured aluminum concentrations differ greatly. Scanning electron microscopic analysis of the mortar reveals the presence of Al-rich phyllosilicate minerals heretofore unreported in similar cementitious blends: kaolinite and potassic phyllosilicates similar in composition to illite and muscovite. Whereas the potassic phyllosilicates are present in the quartz sand aggregate, the formation of kaolinite appears to be authigenic. The inclusion of kaolinite in speciation modeling provides a substantially improved description of the release of Al and therefore, suggests that the behavior of phyllosilicate phases may be important for predicting long-term physico-chemical behavior of such systems.

  17. Understanding and predicting bed humidity in fluidized bed granulation.

    Science.gov (United States)

    Hu, Xinhui; Cunningham, John; Winstead, Denita

    2008-04-01

    Bed humidity is a critical parameter that needs to be controlled in a fluidized bed granulation to ensure reliability. To predict and control the bed humidity during the fluidized bed granulation process, a simple model based on the mass conservation of moisture was developed. The moisture mass balance model quantitatively simulates the effects of spray rate, binder solution concentration, airflow rate, inlet air temperature, and dew point on the bed humidity. The model was validated by a series of granulations performed in different scale granulators including Glatt GPCG-1, GPCG-15, and GPCG-60. Good agreement was observed between the theoretical prediction and the measured loss on drying (LOD). The model developed in the current work enables us to choose the appropriate parameters for the fluidized bed granulation and can be used as a valuable tool in process scaling-up. 2007 Wiley-Liss, Inc

  18. Compressional Behavior of a Mixture of Granules Containing High Load of Phyllanthus niruri Spray-Dried Extract and Granules of Adjuvants: Comparison between Eccentric and Rotary Tablet Machines

    OpenAIRE

    Spaniol, Bárbara; Bica, Vinicius Claudino; Ruppenthal, Lisias Rafael; Volpato, Maria Ramos; Petrovick, Pedro Ros

    2009-01-01

    The purpose of this paper was to evaluate the compressional behavior of granules containing high load of a Phyllanthus niruri spray-dried extract in eccentric (ETM) and rotary (RTM) tablet presses. Tablets were constituted by spray-dried extract granules (SDEG, 92%), excipient granules (EXCG, 7.92%), and magnesium stearate (0.08%). SDEG was obtained by dry granulation and EXCG, composed of microcrystalline cellulose (62.9%) and sodium starch glycolate (37.1%), by wet granulation. Particle siz...

  19. A review on granules initiation and development inside UASB Reactor and the main factors affecting granules formation process

    Energy Technology Data Exchange (ETDEWEB)

    Habeeb, S.A.; Latiff, Ab Aziz Bin Abdul; Daud, Zawawi Bin; Ahmad, Zulkifli Bin [Civil and Environmental Engineering, University Tun Hussein Onn Malaysia (Malaysia)

    2011-07-01

    Decades of investigations and explorations in the field of anaerobic wastewater treatment have resulted in significant indications about the role importance of sludge granules in biodegradation anaerobic process. It is believed that the development of anaerobic granules is reflecting an important role on the performance of reactor. An overview on the concept of up-flow anaerobic sludge bed (UASB) reactor operation as well as the main parts that reactor consists of is briefly explained in this paper, whereas the major theories of anaerobic granules formation are listed by related researchers. The correlations and compositions of such sludge granule have been specifically explained. It is believed that the extracellular polymer (ECP) is totally responsible of bacterial cell correlations and the formation of bacterial communities in the form of granules. In addition, the dependable factors for the performance of anaerobic granules formation process e.g. temperature, organic loading rate, pH, and alkalinity, nutrients, and cations and heavy metals have been discussed in this paper. Strong evidences proved that the process of gas production in the form of biogas is related to the methanogens activities, which are practically found in the core of granules. The aim of this review is to explore and assess the mechanisms of granules initiation and development inside UASB reactor.

  20. The effect of the physical state of binders on high-shear wet granulation and granule properties: a mechanistic approach to understand the high-shear wet granulation process. part IV. the impact of rheological state and tip-speeds.

    Science.gov (United States)

    Li, Jinjiang; Tao, Li; Buckley, David; Tao, Jing; Gao, Julia; Hubert, Mario

    2013-12-01

    The purpose of this study is to provide a mechanistic understanding concerning the effect of tip-speed on a granulation at various binder rheological states; the in situ rheological state of a binder was controlled by exposing a granulation blend to 96% relative humidity. This approach allowed us to investigate the impact of tip-speed on granule consolidation coupled with the in situ binder state, which was not possible using a conventional granulation approach. Experimentally, the rheological state of binders was characterized using a rheometer. Granule size and granule porosity were measured by Qicpic instrument and Mercury Intrusion Porosimetry, respectively. For the granulations containing binders at viscous state (PVP K17 and PVP K29/32), the granule size increased significantly with mixing time and the growth rate increased with tip-speed until 5.8 m/s; when binders were at viscoelastic state, tip-speed had no impact on granulation. Furthermore, the granule porosity was higher for granulation with binders at viscoelastic state (HPC and PVP K90), whereas it was lower for granulation with binders at viscous state. In addition, the impeller tip-speed had minimal impact on the porosity of the final granules. Finally, Ennis' model was used for interpreting results, providing mechanistic insights on granulation. © 2013 Wiley Periodicals, Inc. and the American Pharmacists Association.

  1. Microbial granulation for lactic acid production

    DEFF Research Database (Denmark)

    Kim, Dong-Hoon; Lee, Mo-Kwon; Hwang, Yuhoon

    2016-01-01

    was fed with 2% glucose and operated at a hydraulic retention time (HRT) of 12 h and pH 5.0 ± 0.1 under a thermophilic condition (50°C). The mixed liquor in the CSTR was then transferred to an up-flow anaerobic sludge blanket reactor (UASB). The fermentation performance and granulation process were...... monitored with a gradual decrease of HRT from 8.0 to 0.17 h, corresponding to an increase in the substrate loading from 60 to 2,880 g glucose L−1d−1. As the operation continued, the accumulation of biomass in the UASB was clearly observed, which changed from flocculent to granular form with decrease in HRT...

  2. The Solar-flux Third Granulation Signature

    Science.gov (United States)

    Gray, David F.; Oostra, Benjamin

    2018-01-01

    The velocity shifts of spectral lines as a function of line strength, so-called the third signature of granulation, are investigated using three published solar-flux atlases. We use flux atlases because we wish to treat the Sun as a star, against which stellar observations can be compared and judged. The atlases are critiqued and compared to the lower-resolution observations taken with the Elginfield stellar spectrograph. Third-signature plots are constructed for the 6020–6340 Å region. No dependence on excitation potential or wavelength is found over this wavelength span. The shape of the plots from the three solar atlases is essentially the same, with rms line-core velocity differences of 30–35 m s‑1. High-resolution atlas data are degraded to the level of the Elginfield spectrograph and compared to direct observations taken with that spectrograph. The line-core velocities show good agreement, with rms differences of 38 m s‑1. A new standard curve is derived and compared with the previously published one. Only small differences in shape are found, but a significant (+97 m s‑1) change in the zero point is indicated. The bisector of the Fe I 6253 line is mapped onto the third-signature plots and flux deficits are derived, which measure the granule/lane flux imbalance. The lower spectral resolution lowers the flux deficit area slightly and moves the peak of the deficit 0.3–0.5 km s‑1 toward higher velocities. These differences, while significant, are not large compared to measurement errors for stellar data.

  3. Ocular Injury due to Potassium Permanganate Granules

    Directory of Open Access Journals (Sweden)

    Chareenun Chirapapaisan

    2018-02-01

    Full Text Available Purpose: We report a rare case of ocular injury due to potassium permanganate (KMnO4 granules in a child. Methods: This is a retrospective case report. Results: A 2-year-old boy was transferred to our emergency room with severe pain in his right eye, inflamed eyelids, and brownish stains on his fingers. Chemical injury was suspected. Copious eye irrigation was immediately performed. Diffuse brownish splotches were then observed at the inferior bulbar conjunctiva. Otherwise, systemic organs were intact. Complete eye exam under general anesthesia revealed a 5-mm epithelial defect at the central cornea, along with generalized conjunctival injection and limbal ischemia, inferiorly. Multiple semi-dissolved granules of KMnO4 trapped in the inferior fornix were identified. The chemical particles were gradually washed out and removed; however, the brownish stains remained. The patient received preservative-free steroid, antibiotic eye drops, and lubricants as regular management for mild to moderate degree of ocular burn. Pseudomembrane developed early and transformed into symblepharon within a few days after the injury. Membrane adhesion was lysed, and more aggressive medications were then substituted. Commercial amniotic membrane (PROKERA® was also applied to promote wound healing and to prevent recurrence of symblepharon. The ocular surface was eventually restored, and corneal transparency was preserved. Conclusion: Ocular injury with the granular form of KMnO4 is rare. Its toxicity is comparable to concentrated KMnO4 solution. However, the dissolved particles that had been absorbed in the stained conjunctiva were continuously released and damaged the ocular surface more than we primarily anticipated. Awareness of this condition and prompt management yield a good treatment outcome.

  4. Evolution of granule structure and drug content during fluidized bed granulation by X-ray microtomography and confocal Raman spectroscopy.

    Science.gov (United States)

    Poutiainen, Sami; Pajander, Jari; Savolainen, Armi; Ketolainen, Jarkko; Järvinen, Kristiina

    2011-12-01

    The distribution of the drug in the granular end product is a critical quality attribute in fluidized bed spray granulation of pharmaceuticals. The evolution of drug content inhomogeneity in a case study was examined as a function of granulation time. Intragranular structure was also investigated using confocal Raman spectroscopy and computerized X-ray microtomography. A principal component analysis was conducted on the results to investigate granule structure-drug content relationships. Inhomogeneity increased at the beginning of the process but later it was found to decrease. Changes in the homogeneity were accompanied by significant changes in the intragranular structure. It was concluded that segregation of the primary components explained the observed inhomogeneity at low saturation levels when the granules grow by layering, but at elevated moisture levels, granule growth is mediated by the coalescence of agglomerates, which promotes homogeneous distribution of the drug particles. Copyright © 2011 Wiley-Liss, Inc.

  5. Cerebellar granule cells are predominantly generated by terminal symmetric divisions of granule cell precursors.

    Science.gov (United States)

    Nakashima, Kie; Umeshima, Hiroki; Kengaku, Mineko

    2015-06-01

    Neurons in the central nervous system (CNS) are generated by symmetric and asymmetric cell division of neural stem cells and their derivative progenitor cells. Cerebellar granule cells are the most abundant neurons in the CNS, and are generated by intensive cell division of granule cell precursors (GCPs) during postnatal development. Dysregulation of GCP cell cycle is causal for some subtypes of medulloblastoma. However, the details and mechanisms underlying neurogenesis from GCPs are not well understood. Using long-term live-cell imaging of proliferating GCPs transfected with a fluorescent newborn-granule cell marker, we found that GCPs underwent predominantly symmetric divisions, generating two GCPs or two neurons, while asymmetric divisions generating a GCP and a neuron were only occasionally observed, in both dissociated culture and within tissues of isolated cerebellar lobules. We found no significant difference in cell cycle length between proliferative and neurogenic divisions, or any consistent changes in cell cycle length during repeated proliferative division. Unlike neural stem cells in the cerebral cortex and spinal cord, which generate many neurons by repeated asymmetric division, cerebellar GCPs produce neurons predominantly by terminal symmetric division. These results indicate diverse mechanisms of neurogenesis in the mammalian brain. © 2015 Wiley Periodicals, Inc.

  6. Enhanced aerobic nitrifying granulation by static magnetic field.

    Science.gov (United States)

    Wang, Xin-Hua; Diao, Mu-He; Yang, Ying; Shi, Yi-Jing; Gao, Ming-Ming; Wang, Shu-Guang

    2012-04-01

    One of the main challenging issues for aerobic nitrifying granules in treating high strength ammonia wastewater is the long granulation time required for activated sludge to transform into aerobic granules. The present study provides a novel strategy for enhancing aerobic nitrifying granulation by applying an intensity of 48.0mT static magnetic field. The element analysis showed that the applied magnetic field could promote the accumulation of iron compounds in the sludge. And then the aggregation of iron decreased the full granulation time from 41 to 25days by enhancing the setting properties of granules and stimulating the secretion of extracellular polymeric substances (EPS). Long-term, cycle experiments and fluorescence in-situ hybridization (FISH) analysis proved that an intensity of 48.0mT magnetic field could enhance the activities and growth of nitrite-oxidizing bacteria (NOB). These findings suggest that magnetic field is helpful and reliable for accelerating the aerobic nitrifying granulation. Copyright © 2012 Elsevier Ltd. All rights reserved.

  7. Prediction of suitable amount of water addition for wet granulation.

    Science.gov (United States)

    Miwa, A; Yajima, T; Itai, S

    2000-02-15

    The purpose of this study was to predict the amounts of water addition suitable for pharmaceutical formulations in wet granulation, using a high-speed mixer or a fluidized bed granulator, before granulation trials. In order to determine the suitable amount of water addition, each excipient was first subjected to kneading with water in a mortar and a refractive near-infrared moisture sensor (IR sensor) measured the amount of water at the powder surface. Further by analysis the plot (output value of the IR sensor vs. amount of added water) for each excipient, the amount of water addition for granulation was determined for it. As a second step, two model formulations were designed and suitable amounts of water for granulation were predicted by summation of the obtained excipient values. The predicted value was compared with the experimental value for high-speed mixer granulation. The predicted and experimental amounts of water addition corresponded for the two model formulations, suggesting that the above method is useful for estimating suitable amounts of addition of water for formulations before granulation trials.

  8. UNCERTAINTY HANDLING IN DISASTER MANAGEMENT USING HIERARCHICAL ROUGH SET GRANULATION

    Directory of Open Access Journals (Sweden)

    H. Sheikhian

    2015-08-01

    Full Text Available Uncertainty is one of the main concerns in geospatial data analysis. It affects different parts of decision making based on such data. In this paper, a new methodology to handle uncertainty for multi-criteria decision making problems is proposed. It integrates hierarchical rough granulation and rule extraction to build an accurate classifier. Rough granulation provides information granules with a detailed quality assessment. The granules are the basis for the rule extraction in granular computing, which applies quality measures on the rules to obtain the best set of classification rules. The proposed methodology is applied to assess seismic physical vulnerability in Tehran. Six effective criteria reflecting building age, height and material, topographic slope and earthquake intensity of the North Tehran fault have been tested. The criteria were discretized and the data set was granulated using a hierarchical rough method, where the best describing granules are determined according to the quality measures. The granules are fed into the granular computing algorithm resulting in classification rules that provide the highest prediction quality. This detailed uncertainty management resulted in 84% accuracy in prediction in a training data set. It was applied next to the whole study area to obtain the seismic vulnerability map of Tehran. A sensitivity analysis proved that earthquake intensity is the most effective criterion in the seismic vulnerability assessment of Tehran.

  9. ATP storage and uptake by isolated pancreatic zymogen granules

    DEFF Research Database (Denmark)

    Haanes, Kristian Agmund; Novak, Ivana

    2010-01-01

    ATP is released from pancreatic acini in response to cholinergic and hormonal stimulation. The same stimuli cause exocytosis of ZG (zymogen granules) and release of digestive enzymes. The aim of the present study was to determine whether ZG stored ATP and to characterize the uptake mechanism...... for ATP transport into the ZG. ZG were isolated and the ATP content was measured using luciferin/luciferase assays and was related to protein in the sample. The estimate of ATP concentration in freshly isolated granules was 40-120 µM. The ATP uptake had an apparent Km value of 4.9±2.1 mM when granules...

  10. Grounded theory.

    Science.gov (United States)

    Harris, Tina

    2015-04-29

    Grounded theory is a popular research approach in health care and the social sciences. This article provides a description of grounded theory methodology and its key components, using examples from published studies to demonstrate practical application. It aims to demystify grounded theory for novice nurse researchers, by explaining what it is, when to use it, why they would want to use it and how to use it. It should enable nurse researchers to decide if grounded theory is an appropriate approach for their research, and to determine the quality of any grounded theory research they read.

  11. Does Thermal Granulation Drive Tephra Jets?

    Science.gov (United States)

    White, J. D.; Zimanowski, B.; Buettner, R.; Sonder, I.; Dellino, P.

    2011-12-01

    Surtseyan tephra jets, also called cypressoid or cock's tail plumes, comprise a characteristic mixture of ash with bombs travelling roughly ballistic paths that tip the individual fingers of the projecting jet. Jets of similar form but smaller scale are generated by littoral magma-water interactions, confirming the general inference that surtseyan tephra jets are a characteristic product of explosive magma-water interaction, and suggesting that magmatic volatiles play a subsidiary role, if any, in their formation. Surtseyan jets have been inferred to result from both intense fuel-coolant interactions, and from simple boiling of water entrained into rising magma, and little new information has become available to test these two positions since they were clearly developed in the 1980s. Recent experiments in which magma is poured into standing water have produced vigorous jetting of hot water as melt solidifies and undergoes extensive thermal granulation. We present high-resolution hi-speed video of these jets, which we see as having the following origin. As thermal granulation takes place, a fracture network advances into the melt/glass body, and water invading the cracks at the rate of propagation is heated nearly instantaneously. Vapor produced at the contact expands and drives outward through cooled cracks, condensing as it moves to the exterior of the magma body where it is emitted as a jet of hot water. In ocean ridge hydrothermal systems a diffuse crack network inducts cold water, which is heated and expelled in focused jets. Focusing of hot outflow in experiments is inferred to result, as suggested for ridge hydrothermal systems, from thermoelastic closure of cracks near the one(s) feeding the jet. From the cooled products of our experimental runs, we know that thermal contraction produces a network of curved cracks with modal spacing of 1-2 mm, which separate domains of unbroken glass. It is during growth of this crack network that cold water enters, is

  12. Electrorheological effect of Ti-bearing blast furnace slag with different TiC contents at 1500°C

    Science.gov (United States)

    Yue, Hong-rui; Jiang, Tao; Zhang, Qiao-yi; Duan, Pei-ning; Xue, Xiang-xin

    2017-07-01

    The electrorheological properties of CaO-SiO2-Al2O3-MgO-TiO2-TiC slags were investigated to enhance understanding of the effect of TiC addition on the viscosity, yield stress, and fluid pattern of Ti-bearing slags in a direct-current electric field. The viscosities and shear stresses of 4wt% and 8wt% TiC slags were found to increase substantially with increasing electric field intensity, whereas virtually no rheological changes were observed in the 0wt% TiC slag. The Herschel-Bulkley model was applied to demonstrate that the fluid pattern of the 4wt% TiC slag was converted from that of a Newtonian fluid to that of a Bingham fluid in response to the applied electric field; and the static yield stress increased linearly with the square of the electric field intensity.

  13. Application of Iranian natural zeolite and blast furnace slag as slow sand filters media for water softening

    Directory of Open Access Journals (Sweden)

    Ali Abdolahnejad

    2014-01-01

    Conclusions: It is concluded from this study that modified filter media, SMF and ZMF, are very good options for total hardness and turbidity removals in communities that have some problem with this parameter.

  14. Influence of nucleation seeding on the compressive strength of ordinary Portland cement and alkali activated blast-furnace slag

    Science.gov (United States)

    2011-05-10

    The Intelligent Transportation Systems (ITS) Joint Program Office (JPO) of the U.S. Department of Transportation (USDOT) has been collecting the benefits, costs, lessons learned, and deployment status information of ITS. Such information, intended to...

  15. A review of monitoring methods for pharmaceutical wet granulation.

    Science.gov (United States)

    Hansuld, E M; Briens, L

    2014-09-10

    High-shear wet granulation is commonly used in the pharmaceutical industry to improve powder properties for downstream processes such as tabletting. Granule growth, however, is difficult to predict because the process is sensitive to raw material properties and operating conditions. Development of process analytical technologies is encouraged by regulatory bodies to improve process understanding and monitor quality online. The primary technologies investigated for high-shear wet granulation monitoring include power consumption, near-infrared spectroscopy, Raman spectroscopy, capacitance measurements, microwave measurements, imaging, focused beam reflectance measurements, spatial filter velocimetry, stress and vibration measurements, as well as acoustic emissions. This review summarizes relevant research related to each of these technologies and discusses the challenges associated with each approach as a possible process analytical technology tool for high-shear wet granulation. Copyright © 2014 Elsevier B.V. All rights reserved.

  16. In vitro binding of puroindolines to wheat starch granules

    DEFF Research Database (Denmark)

    Sørensen, Helle Aagaard; Darlington, H.F.; Shewry, P.R.

    2001-01-01

    Puroindoline (pin) preparations made from flours of hard and soft wheats contained a mixture of pin-a, 0.19/0.53 alpha -amylase inhibitor, and purothionins. Starch granule preparations from the same cultivars were treated with proteinase to remove surface proteins and incubated with solutions...... of the pin preparations. Binding of pin-a and purothionins but not the 0.19/0.53 inhibitor was observed with no apparent differences between the behavior of the pin preparations or starch granule preparations from hard or soft types. No binding was observed when several other proteins (bovine serum albumin......, total albumins, a commercial preparation of wheat alpha -amylase inhibitors, and barley beta -amylase) were incubated with the starch granules under the same conditions, indicating that in vitro binding can be used to study specific starch granule and protein interactions....

  17. Heterogeneity of secretory granules of silent pituitary adenomas

    DEFF Research Database (Denmark)

    Holck, S; Wewer, U M; Albrechtsen, R

    1988-01-01

    Silent pituitary adenomas were compared with hormonally active tumors taking into account the size, number, and ultrastructural characteristics of secretory granules (SG). The study group (a total of 79 primary pituitary adenomas) comprised 27 silent, 21 growth hormone (GH)-producing-, 16 prolactin...... (PRL)-producing-, 5 GH-PRL-producing- and 10 adrenocorticotropic hormone (ACTH)-producing adenomas. The SG of silent adenomas were significantly smaller than SG in endocrine active adenomas. All hormonally inactive tumors also contained small (mean, 94 nm) specific cytoplasmic granules, designated...... "silent adenoma granules" (SIG). The fine structural features of the SIG included: a flocculent, granular material occupying an eccentric position in a larger vesicle limited by a double membrane. In the silent adenomas this particular granule was present in up to 90% of the adenoma cells and constituted...

  18. Treatment of hyper-granulated limb wounds in horses

    Directory of Open Access Journals (Sweden)

    O. A. Bader

    2011-01-01

    Full Text Available This study was performed to investigate the different methods of treating hyper granulation tissue on experimentally induced wounds in equine limbs. Wounds were induced by removal of a skin patch and subcutaneous tissue for about 5-7 cm width and 6-8 cm in length from the dorsal and lateral aspect of the fore and hind limbs below the carpal and tarsal joints. The wounds were left open without treatment and the animals were trained 2-2.5 hours every day for about 3-5 weeks until hyper granulation tissue was developed. The schedule for the treatment of hyper granulation was divided into five groups each contained eight wounds of hyper granulation tissue; each main group was divided into two subgroups. The subgroups of first, second, third, fourth and fifth groups were treated by the following schedules: bandage alone; copper sulphate ointment 10%; silver nitrate ointment 2%; red mercury ointment 11%; and laser therapy (at a total dose of 9.72 Joule / cm2 respectively. While the second subgroups were treated by surgical resection of the hyper granulation tissue, followed by the same treatments applied on the first subgroup. The bandage for all experimental groups was changed every 48 hours until healing was occurred. The clinical and histological observation of the first group revealed that the healing take long period comparing with other groups. The mean of wound healing were 65 days in non surgical removal of hyper granulation tissue subgroup, while 57 days in surgical removed of hyper granulation tissue subgroup. The results of the second, third, fourth groups revealed that the caustic material especially red mercury has a role in healing processes through depressing the hyper granulation tissue. The mean of wound healing of the second group was 42.25 days in non surgical removal of hyper granulation tissue subgroup while 37.25 days in surgically removed hyper granulation tissue subgroup. In the third group the mean of wound healing was 45

  19. Kit systems for granulated decontamination formulations

    Science.gov (United States)

    Tucker, Mark D.

    2010-07-06

    A decontamination formulation and method of making that neutralizes the adverse health effects of both chemical and biological compounds, especially chemical warfare (CW) and biological warfare (BW) agents, and toxic industrial chemicals. The formulation provides solubilizing compounds that serve to effectively render the chemical and biological compounds, particularly CW and BW compounds, susceptible to attack, and at least one reactive compound that serves to attack (and detoxify or kill) the compound. The formulation includes at least one solubilizing agent, a reactive compound, a sorbent additive, and water. A highly adsorbent sorbent additive (e.g., amorphous silica, sorbitol, mannitol, etc.) is used to "dry out" one or more liquid ingredients into a dry, free-flowing powder that has an extended shelf life, and is more convenient to handle and mix in the field. The formulation can be pre-mixed and pre-packaged as a multi-part kit system, where one or more of the parts are packaged in a powdered, granulated form for ease of handling and mixing in the field.

  20. Height variation of the solar granulation

    Science.gov (United States)

    Krieg, J.; Wunnenberg, M.; Kneer, F.; Koschinsky, M.; Ritter, C.

    1999-03-01

    We analyze spectral scans of narrow-band images across the Na D_2 line. They were obtained from disc centre of the Sun with our Fabry-Perot interferometer (FPI) in the Vacuum Tower Telescope at the Observatorio del Teide. The FPI was set to a bandwidth of 200 mAngstroms FWHM and the spectral stepwidth was 100 mAngstroms. Our aim is to study the variation of the granulation pattern with height in the atmosphere. To achieve high spatial resolution the simultaneously taken broad-band images are restored with speckle methods. With the knowledge of these reconstructed images we were also able to restore the narrow-band images. The formation heights are found from temperature response functions RF_T. In the wings of NaD_2, the response functions for different wavelengths exhibit a substantial overlap in atmospheric heights. Therefore we use linear combinations which allow a better height discrimination. Applying the same combinations to the D_2 images we can visualize the height variation of the granular pattern. The granular intensity fluctuations are a matter of the deep photosphere alone. They disappear at heights of about 100 km (above tau_ {5000}=1).

  1. Development of granules from Phyllanthus niruri spray-dried extract

    Directory of Open Access Journals (Sweden)

    Tatiane Pereira de Souza

    2009-12-01

    Full Text Available The aim of this study was to develop granules from Phyllanthus niruri spray-dried extract using dry and wet granulation and to assess techniques to enable the production of granules with improved technological characteristics and yields. Granules were characterized by granulometry, reological parameters, compression and hygroscopic behavior. Independent of the granulation technique, technologically developed granules presented particle diameter, bulk and tapped densities and compressibility indexes suitable for a solid dosage form. The compression behavior showed plastic and fragmentary deformation for granules produced by the dry granulation technique and predominantly plastic deformation for wet granulation. Concerning the humidity sorption, the study showed that granules absorb less humidity than the spray-dried extract. However, granules with Eudragit® E 100 were the least hygroscopic.O objetivo deste estudo foi desenvolver grânulos de extrato Phyllantus niruri seco por aspersão e por granulação úmida e avaliar técnicas que possibilitem a produção de grânulos com características tecnológicas e rendimentos aperfeiçoados. Os grânulos foram caracterizados por granulometria, parâmetros reológicos, compressão e comportamento higroscópico. Independentemente da técnica de granulação, os grânulos tecnologicamente desenvolvidos apresentaram diâmetro de partículas, densidades aparente e compactada e índices de compressibilidade adequados para a formulação sólida. O comportamento de compressão mostrou deformação plástica e elástica para os grânulos produzidos por técnicas de granulação seca e, predominantemente, deformação plástica para a granulação úmida. Com relação à absorção da umidade, o estudo mostrou que os grânulos absorvem menos umidade do que o extrato seco por aspersão. Entretanto, os grânulos com Eudragit E 100 foram os menos higroscópicos.

  2. Sludge granulation during anaerobic treatment of pre-hydrolysed ...

    African Journals Online (AJOL)

    An upflow anaerobic sludge bed (UASB) digester was operated at different hydraulic retention times (HRT) ranging from 26.7 h to 2.2 h, while the organic load rate (OLR) ranged from 0.9 to 7.3 kgCOD/m3·d. Sludge granulation was observed after day 150 of operation, at an HRT of 3.4 h, when small granules of less than 2 ...

  3. Superheated superconducting granules: a detector for particle physics and astrophysics

    International Nuclear Information System (INIS)

    Gonzalez-Mestres, L.; Perret-Gallix, D.

    1987-01-01

    A general introduction to superheated superconducting granules (SSG) detectors is given and some recent results on their basic properties are presented. Granules recently made by industrial producers exhibit good metastability properties and show sensitivity, better than naively expected, to photons and ionizing particles. The behaviour of SSG detectors at very low temperatures is also discussed. We finally sketch a critical review of proposed applications to the cross-disciplinary frontier between particle physics and astrophysics

  4. Effect of granular activated carbon on the aerobic granulation of sludge and its mechanism.

    Science.gov (United States)

    Tao, Jia; Qin, Lian; Liu, Xiaoying; Li, Bolin; Chen, Junnan; You, Juan; Shen, Yitian; Chen, Xiaoguo

    2017-07-01

    The granulation of activated sludge and effect of granular activated carbon (GAC) was investigated under the alternative anaerobic and aerobic conditions. The results showed that GAC accelerated the granulation, but had no obvious effect on the bacterial community structure of granules. The whole granulation process could be categorized into three phases, i.e. lag, granulation and granule maturation phase. During lag period GAC provided nuclei for sludge to attach, and thus enhanced the morphological regularization of sludge. During granulation period the granule size increased significantly due to the growth of bacteria in granules. GAC reduced the compression caused by the inter-particle collisions and thus accelerate the granulation. GAC has no negative effect on the performance of SBR, and thus efficient simultaneous removal of COD, nitrogen and phosphorus were obtained during most of the operating time. Copyright © 2017. Published by Elsevier Ltd.

  5. Aerobic granulation in a sequencing batch airlift reactor.

    Science.gov (United States)

    Beun, J J; van Loosdrecht, M C M; Heijnen, J J

    2002-02-01

    Aerobic granular sludge was cultivated in an intensely mixed sequencing batch airlift reactor (SBAR). A COD loading of 2.5 kg Acetate-COD/(m3 d) was applied. Granules developed in the reactor within one week after inoculation with suspended activated sludge from a conventional wastewater treatment plant. Selection of the dense granules from the biomass mixture occurs because of the differences in settling velocities between granules (fast settling biomass), and filaments and flocs (slow settling biomass). At 'steady state' the granules had an average diameter of 2.5 mm, a biomass density of 60g VSS/I of granules, and a settling rate of > 10 m/h. The biomass consisted of both heterotrophic and nitrifying bacteria. The reactor was operated over a long period during which the granular sludge proved to remain stable. The performance of the intermittently fed SBAR was compared to that of the continuously fed biofilm airlift suspension reactor (BASR). The most importance difference was that the density of the granules in the SBAR was much higher than the density of the biofilms in the BASR. It is discussed that this could be due to the fact that the SBAR is intermittently fed, while the BASR is continuously fed.

  6. Modeling agglomeration processes in fluid-bed granulation

    Energy Technology Data Exchange (ETDEWEB)

    Cryer, S.A.

    1999-10-01

    Many agrochemicals are formulated as water dispersive granules through agglomeration, beginning with a fine powder ({approximately}1 {micro}m) and ending with granules on the order of 500 {micro}m. Powders are charged into a granulation system with a liquid binding agent, and granules are subsequently grown to an appropriate size. Granulation in fluid beds is presented using a mass conserving discretized population balance equation. Coalesce kernels governing the rate and extent of granulation are assumed dependent on the Stokes number, which is indirectly liked to important process variables (air and under flow rate, bed charge, bed geometry) such that the physical processes governing particle coalescence and rebound are correlated to process variables. A new coalescence kernel is proposed based on physical insight, simplicity, and deterministic equivalent modeling to account for uncertainty. This kernel is based on a Stokes number method where uncertainty in the Stokes number is characterized by polynomial chaos expansions. The magnitude of the coalescence kernel is proportional to the probability of the distribution of Stokes number exceeding a critical value. This mechanistic/semiempirical approach to fluid-bed agglomeration fosters an environment for process scaleup by eliminating specific equipment and process variable constraints to focus on the underlying mechanisms for proper scale-up procedures. Model predictions using this new kernel are then compared to experimental pilot-plant observations.

  7. Validation of fluid bed granulation utilizing artificial neural network.

    Science.gov (United States)

    Behzadi, Sharareh Salar; Klocker, Johanna; Hüttlin, Herbert; Wolschann, Peter; Viernstein, Helmut

    2005-03-03

    Three innovative components (an annular gap spray system, a booster bottom and an outlet filter) have been developed by Innojet Technologies to improve fluid bed technology and to reduce the common interference factors (clogging of nozzles and outlet filters, spray loss, spray drying and fluidized bed heterogeneity). In a fluid bed granulator, three conventional components have been replaced with these innovative components. Validation of the modified fluid bed granulator has been conducted using a generalized regression neural network (GRNN). Under different operating conditions (by variation of inlet air temperature, liquid-binder spray rate, atomizing air pressure, air velocity, amount and concentration of binder solution and batch size), sucrose was granulated and the properties of size, size distribution, flow rate, repose angle and bulk and tapped volumes of granules were measured. To confirm the method's validity, the trained network has been used to predict new granulation parameters as well as granule properties. These forecasts were then compared with the corresponding experimental results. Good correlation has been obtained between the predicted and the experimental data. From these findings, we conclude that the GRNN may serve as a reliable method to validate the modified fluid bed apparatus.

  8. Rapid start-up and improvement of granulation in SBR.

    Science.gov (United States)

    Jalali, Sajjad; Shayegan, Jalal; Rezasoltani, Samira

    2015-01-01

    The aim of this study is to accelerate and improve aerobic granulation within a Sequencing Batch Reactor (SBR) by cationic polymer addition. To identify whether the polymer additive is capable of enhancing granule formation, two SBRs (R1 and R2, each 0.15 m in diameter and 2 m in height) are used by feeding synthetic wastewater. The cationic polymer with concentration of 30 to 2 ppm is added to R2, while no cationic polymer is added to R1. Results show that the cationic polymer addition causes faster granule formation and consequently shorter reactor start-up period. The polymer-amended reactor contains higher concentration of biomass with better settling ability (23% reduction in SVI15) and larger and denser granules (112% increase of granular diameter). In addition, the results demonstrate that the cationic polymer improve the sludge granulation process by 31% increase in Extracellular Polymer Substance(EPS) concentration, 7% increase in Specific Oxygen Uptake Rate(SOUR), 18% increase in hydrophobicity, and 17% reduction in effluent Mixed Liquor Suspended Solid(MLSS) concentration. Concludingly, it is found that using the cationic polymer to an aerobic granular system has the potential to enhance the sludge granulation process.

  9. Statistical properties of solar granulation derived from the SOUP instrument on Spacelab 2

    Science.gov (United States)

    Title, A. M.; Tarbell, T. D.; Topka, K. P.; Ferguson, S. H.; Shine, R. A.

    1989-01-01

    Computer algorithms and statistical techniques were used to identify, measure, and quantify the properties of solar granulation derived from movies collected by the Solar Optical Universal Polarimeter on Spacelab 2. The results show that there is neither a typical solar granule nor a typical granule evolution. A granule's evolution is dependent on local magnetic flux density, its position with respect to the active region plage, its position in the mesogranulation pattern, and the evolution of granules in its immediate neighborhood.

  10. Abnormal ion content, hydration and granule expansion of the secretory granules from cystic fibrosis airway glandular cells

    International Nuclear Information System (INIS)

    Baconnais, S.; Delavoie, F.; Zahm, J.M.; Milliot, M.; Terryn, C.; Castillon, N.; Banchet, V.; Michel, J.; Danos, O.; Merten, M.; Chinet, T.; Zierold, K.; Bonnet, N.; Puchelle, E.; Balossier, G.

    2005-01-01

    The absence or decreased expression of cystic fibrosis transmembrane conductance regulator (CFTR) induces increased Na + absorption and hyperabsorption of the airway surface liquid (ASL) resulting in a dehydrated and hyperviscous ASL. Although the implication of abnormal airway submucosal gland function has been suggested, the ion and water content in the Cystic Fibrosis (CF) glandular secretory granules, before exocytosis, is unknown. We analyzed, in non-CF and CF human airway glandular cell lines (MM-39 and KM4, respectively), the ion content in the secretory granules by electron probe X-ray microanalysis and the water content by quantitative dark field imaging on freeze-dried cryosections. We demonstrated that the ion content (Na + , Mg 2+ , P, S and Cl - ) is significantly higher and the water content significantly lower in secretory granules from the CF cell line compared to the non-CF cell line. Using videomicroscopy, we observed that the secretory granule expansion was deficient in CF glandular cells. Transfection of CF cells with CFTR cDNA or inhibition of non-CF cells with CFTR inh -172, respectively restored or decreased the water content and granule expansion, in parallel with changes in ion content. We hypothesize that the decreased water and increased ion content in glandular secretory granules may contribute to the dehydration and increased viscosity of the ASL in CF

  11. Calcined paper sludge -- pozzolanic admixture to improve sulfate resistance of concrete

    Energy Technology Data Exchange (ETDEWEB)

    Rols, S.; Ambroise, J.; Pera, J.; Chabannet, M. [National Institute of Applied Sciences, Lyon (France)

    2000-07-01

    A new admixture, calcined paper sludge, is described. It is a mixture of metakaolin and calcium carbonate which is used to improve the resistance of both portland cement and ground-granulated blast-furnace cement to ammonium sulfate solution, a substance which is harmful to concrete as it reacts with calcium hydroxide to form expansive gypsum in the presence of aluminates. Five concrete samples were subjected to repeated sulfate attack in alternate wetting-drying cycles. After four cycles only the concrete made with blast-furnace slag cement presented measurable residual strength, however, the presence of calcined paper sludge did not appear to have any significant effect. However, after five cycles the presence of at least 20 per cent calcined paper sludge increased the durability of concrete and limited mass loss. Expansion levels were measurable only in concrete specimen containing at least 20 per cent calcined paper sludge, the expansion level moving inversely with the calcined sludge content. Microstructural studies showed the presence of gypsum after a sulfate attack with the size of the gypsum crystals depending upon the type of binder used. These results led to the conclusion that the addition of calcined paper sludge limited the amount of calcium hydroxide in the matrix, which in turn influenced the formation of gypsum as a result of reaction with ammonium sulfate. It was also shown that the sludge (in amounts higher than 20 per cent) can be used to control the expansion level and enhance durability of the concrete.10 refs., 7 tabs., 11 figs.

  12. Correlation between microbial community and granule conductivity in anaerobic bioreactors for brewery wastewater treatment

    DEFF Research Database (Denmark)

    Shrestha, Pravin; Malvankar, Nikhil S.; Werner, Jeffrey

    2014-01-01

    Prior investigation of an upflow anaerobic sludge blanket (UASB) reactor treating brewery wastes suggested that direct interspecies electron transfer (DIET) significantly contributed to interspecies electron transfer to methanogens. To investigate DIET in granules further, the electrical conducti......Prior investigation of an upflow anaerobic sludge blanket (UASB) reactor treating brewery wastes suggested that direct interspecies electron transfer (DIET) significantly contributed to interspecies electron transfer to methanogens. To investigate DIET in granules further, the electrical...... conductivity and bacterial community composition of granules in fourteen samples from four different UASB reactors treating brewery wastes were investigated. All of the UASB granules were electrically conductive whereas control granules from ANAMMOX (ANaerobic AMMonium OXidation) reactors and microbial...... granules from an aerobic bioreactor designed for phosphate removal were not. There was a moderate correlation (r = 0.67) between the abundance of Geobacter species in the UASB granules and granule conductivity, suggesting that Geobacter contributed to granule conductivity. These results, coupled...

  13. The influence of substrate transport limitation on porosity and methanogenic activity of anaerobic sludge granules

    Energy Technology Data Exchange (ETDEWEB)

    Alphenaar, P.A. (Agricultural Univ., Wageningen (Netherlands). Dept. of Environmental Technology); Perez, M.C. (Agricultural Univ., Wageningen (Netherlands). Dept. of Environmental Technology); Lettinga, G. (Agricultural Univ., Wageningen (Netherlands). Dept. of Environmental Technology)

    1993-05-01

    The relationship between porosity, diameter and methanogenic activity of anaerobic granules has been investigated. Experiments with different granular sludges revealed that substrate transport limitations increase with the diameter of the granules. As a consequence, autolysis can occur in the core of the granule, producing hollow granules. The porosity measurements revealed that the hollow centre is not available for substrate transport. Possibly as an effect of bacterial lysis, the porosity decreases in the more interior layers of the granules. This results in a inactive inner part of the large granules, which is not involved in the treatment process; the specific methanogenic activity decreases with granule size. No marked difference in substrate affinity is observed between granules of different sizes, which probably indicates that for large granules only the exterior is biological active. (orig.)

  14. Improvement of the agitation granulation method to prepare granules containing a high content of a very hygroscopic drug.

    Science.gov (United States)

    Hirai, Nobuaki; Ishikawa, Kazuyuki; Takahashi, Koichi

    2006-11-01

    This study describes a new approach to the preparation of a granulate with a high content of a very hygroscopic powder or drug, using the agitation granulation method, and the development of a tablet formulation using these granulates. A Chinese medicine extract, Hatimi-zio-gan, was used as the model of a very hygroscopic drug. Among the several excipients tested, only porous calcium silicate could be used to prepare granules, with a mixing ratio (extract to porous calcium silicate) from 2:1 to 20:1. With other excipients, very large lumps were formed during the granulation process. The best mixing ratio of extract to porous calcium silicate was 6:1. For preparation of the granules, water could be added to the mixed powder within a range of 1- to 4-times the amount of porous calcium silicate. From these results, it was concluded that the ability of porous calcium silicate to hold large amounts of water in its numerous pores may allow for the preparation of granulates with a high content of very hygroscopic drugs. Starch with partial alpha-links, carboxymethyl starch sodium salt and crospovidone were used for selection of the disintegration agent. When crospovidone was used as a disintegration agent, tablets containing about 70% of the Chinese medicine extract disintegrated in less than 7 min, with good dissolution rates. The same process was applied to extracts of Hotyu-ekki-to, Syo-seiryu-to, Boi-ogi-to and Bohu-tusyo-san. The absorption of paeoniflorin, a characteristic monoterpene glucoside contained in Hatimi-zio-gan extract, was evaluated in beagle dogs after oral administration of the Hatimi-zio-gan tablets prepared in this study. The values of C(max) and AUC obtained after administration of the tablets prepared in this study were significantly greater than those obtained for commercial tablets.

  15. Effect of characteristics of fine iron ores on the granulation behavior of concentrate in sintering granulation process

    Science.gov (United States)

    Wu, Shengli; Que, Zhigang; Zhai, Xiaobo; Li, Kailang

    2017-12-01

    Concentrates have advantages of high ferrous grade, less harmful impurities and lower price. However, the small size and poor granulation behavior of concentrates could deteriorate the permeability of the sinter bed and reduce sinter productivity, thus making it difficult to use concentrates effectively. Therefore, in order to strengthen the granulation behavior of concentrates, granulation experiments were carried out and experiment samples made with one kind of concentrates and five kinds of fine iron ores were produced in this paper. Then, the effects of water absorbility and wettability of fine iron ores on granulation behavior of concentrates were investigated. Furthermore, optimized ore blending recipes were proposed to strengthen the granulation behavior of concentrates by sinter pot tests. Results show that the granulation behavior of concentrates was improved for the samples exhibiting high maximum capillary water and small contact angle in fine iron ores. Compared with the scheme of blending ores containing 15 mass% concentrate, the growth index of quasi-particles increased by 20.62% in the case of iron ore BR-2 replacing half of iron ore BR-1, the vertical sintering speed went up from 26.32 to 29.26 mm min-1, the productivity increased from 1.95 to 2.20 t m-2 h-1. The growth index of the quasi-particles increased by 30% when using iron ore AR-2 to replace half of iron ore AR-1. The vertical sintering speed and the productivity of sinter improved to 29.82 mm min-1 and 2.24 t m-2 h-1, respectively. The results help to improve the granulation behavior of concentrates by optimizing the blending ore recipes, based on the characteristics of fine iron ores, and thus use these concentrates more efficiently in the sintering process.

  16. Overcoming Microalgae Harvesting Barrier by Activated Algae Granules.

    Science.gov (United States)

    Tiron, Olga; Bumbac, Costel; Manea, Elena; Stefanescu, Mihai; Nita Lazar, Mihai

    2017-07-05

    The economic factor of the microalgae harvesting step acts as a barrier to scaling up microalgae-based technology designed for wastewater treatment. In view of that, this study presents an alternative microalgae-bacteria system, which is proposed for eliminating the economic obstacle. Instead of the microalgae-bacteria (activated algae) flocs, the study aimed to develop activated algae granules comprising the microalgae Chlorella sp. as a target species. The presence of the filamentous microalgae (Phormidium sp.) was necessary for the occurrence of the granulation processes. A progressive decrease in frequency of the free Chlorella sp. cells was achieved once with the development of the activated algae granules as a result of the target microalgae being captured in the dense and tangled network of filaments. The mature activated algae granules ranged between 600 and 2,000 µm, and were characterized by a compact structure and significant settling ability (21.6 ± 0.9 m/h). In relation to the main aim of this study, a microalgae recovery efficiency of higher than 99% was achieved only by fast sedimentation of the granules; this performance highlighted the viability of the granular activated algae system for sustaining a microalgae harvesting procedure with neither cost nor energy inputs.

  17. Physicochemical and tablet properties of Cyperus alulatus rhizomes starch granules.

    Science.gov (United States)

    Paramakrishnan, N; Jha, S; Kumar, K Jayaram

    2015-05-01

    The starch extracted from rhizomes of Cyperus alulatus (CA) was characterized for its physicochemical, morphological and tableting properties. Rhizomes of CA yield a significant quantity of starch granules (CASG) i.e., 11.93%. CASG was characterized in terms of moisture, ash and amylose contents, solubility and swelling power, paste clarity and water retention capacity. The swelling power was found to be significantly improved with the increase in temperature. Scanning electron micrographs revealed that the granule's surface was smooth, the granules were spherical, mostly round, disc like, and the size range was 6.65-12.13 μm. Finger print region in FTIR spectra confirmed its carbohydrate nature. The evaluated micromeritic properties of extracted granule's bulk density, tapped density, Carr's index, Hausner ratio, true density and porosity render unique practicability of CASG being used as an adjuvant in pharmaceutical solid dosage forms. Tablets prepared by using CASG showed higher mechanical strength and more disintegration time, which depicted the characteristic binding nature of the starch granules. As CASG is imparting better binding properties in less concentration and also it can be used in combination with the established starches to get the synergistic effect; this starch can be used commercially in the tablet preparation. Copyright © 2015 Elsevier B.V. All rights reserved.

  18. Ground Wars

    DEFF Research Database (Denmark)

    Nielsen, Rasmus Kleis

    Political campaigns today are won or lost in the so-called ground war--the strategic deployment of teams of staffers, volunteers, and paid part-timers who work the phones and canvass block by block, house by house, voter by voter. Ground Wars provides an in-depth ethnographic portrait of two...... such campaigns, New Jersey Democrat Linda Stender's and that of Democratic Congressman Jim Himes of Connecticut, who both ran for Congress in 2008. Rasmus Kleis Nielsen examines how American political operatives use "personalized political communication" to engage with the electorate, and weighs the implications...... of ground war tactics for how we understand political campaigns and what it means to participate in them. He shows how ground wars are waged using resources well beyond those of a given candidate and their staff. These include allied interest groups and civic associations, party-provided technical...

  19. An investigation into the effect of formulation variables and process parameters on characteristics of granules obtained by in situ fluidized hot melt granulation.

    Science.gov (United States)

    Mašić, Ivana; Ilić, Ilija; Dreu, Rok; Ibrić, Svetlana; Parojčić, Jelena; Durić, Zorica

    2012-02-28

    The aim of this study was to investigate the influence of binder content, binder particle size, granulation time and inlet air flow rate on granule size and size distribution, granule shape and flowability, as well as on drug release rate. Hydrophilic (polyethyleneglycol 2000) and hydrophobic meltable binder (glyceryl palmitostearate) were used for in situ fluidized hot melt granulation. Granule size was mainly influenced by binder particle size. Binder content was shown to be important for narrow size distribution and good flow properties. The results obtained indicate that conventional fluid bed granulator may be suitable for production of highly spherical agglomerates, particularly when immersion and layering is dominant agglomeration mechanism. Granule shape was affected by interplay of binder content, binder particle size and granulation time. Solid state analysis confirmed unaltered physical state of the granulate components and the absence of interactions between the active and excipients. Besides the nature and amount of binder, the mechanism of agglomerate formation seems to have an impact on drug dissolution rate. The results of the present study indicate that fluidized hot melt granulation is a promising powder agglomeration technique for spherical granules production. Copyright © 2011 Elsevier B.V. All rights reserved.

  20. Possibility of monitoring granulation by analyzing the amount of hydroxypropylcellulose, a binder on the surface of granules, using ToF-SIMS.

    Science.gov (United States)

    Furudate, Takeaki; Kurasako, Yuta; Takata, Eriko; Morishita, Taku; Miwa, Akio; Suzuki, Rei; Terada, Katsuhide

    2015-11-30

    The purpose of this study was to clarify the mechanism responsible for high-shear wet granulation using time-of-flight secondary ion mass spectrometry (ToF-SIMS), which can be used for surface chemical mapping. A total of 15 kinds of granules, including hydroxypropylcellulose (HPC) as a binder, were obtained in a model formulation using different granulation conditions, such as the amount of sprayed water and the granulation time. Surface chemical mapping of these granules was then performed using a ToF-SIMS analysis, which distinguishes each component by detecting the specific mass-to-charge ratio (m/z). As a result, we found that HPC got to appear on the surface of granule with proceeding wet granulation. By considering this result, we concluded that the distributions of HPC might be closely related to the progress of granule consolidation and growth in wet granulation. Therefore, the progress of granulation can likely be understood by measuring the content of HPC on the granule surface. Copyright © 2015 Elsevier B.V. All rights reserved.

  1. Pharmacokinetics of rabeprazole granules versus tablets, and the effect of food on the pharmacokinetics of rabeprazole granules in healthy adults-cross-study comparison.

    Science.gov (United States)

    Thyssen, An; Solanki, Bhavna; Gonzalez, Martha; Leitz, Gerhard; Treem, William; Mannaert, Erik

    2014-09-01

    The primary objective was to compare the pharmacokinetics (PK) of rabeprazole granules versus rabeprazole tablets, and assess the effect of food on the PK of rabeprazole granules. Data from three phase 1, open-label, single-dose, randomized, crossover studies in healthy adult participants are presented separately and as a cross-study comparison; study 1: PK of phase 1 rabeprazole granules versus rabeprazole tablets under fasting conditions; study 2: PK of phase 3 rabeprazole granules versus phase 1 rabeprazole granules; study 3: bioequivalence of to-be-marketed rabeprazole granules (sprinkle capsules) versus phase 3 rabeprazole granules; and assessment of the food effect for the to-be-marketed rabeprazole granules. Overall, 123 of 130 participants enrolled completed the studies. The overall plasma exposure as measured by area under the plasma concentration-time curve (AUC) was comparable between rabeprazole granules and tablets; mean peak plasma concentration (Cmax ) was lower for the granules compared with tablets. The plasma elimination half-life was short and independent of formulation. Food intake prior to administration of the to-be-marketed granules delayed the absorption and reduced the estimated parameters for bioavailability by 55% (Cmax ) and 28% (AUCinf ). Rabeprazole was well-tolerated. © 2014, The American College of Clinical Pharmacology.

  2. The granule porosity controls the loss of compactibility for both dry- and wet-processed cellulose granules but at different rate.

    Science.gov (United States)

    Nordström, Josefina; Alderborn, Göran

    2015-06-01

    The aim of this study was to investigate the role of porosity on the compression behavior and tablet tensile strength for granules produced by a dry granulation procedure. Microcrystalline cellulose was used as a typical pharmaceutical excipient and a comparison was made with the effect of granule porosity on the compression behavior and tablet tensile strength of wet-processed granules of the same composition. Both the wet and dry granulation process caused a loss in compactibility of the material that was controlled by the granule porosity up to a critical point of porosity and friability. Above this threshold value of porosity, the granules nearly collapsed completely into primary particles during compression. In these cases, the micro-structure and tensile strength of the formed tablets resembled that of tablets formed from the original ungranulated powder. © 2015 Wiley Periodicals, Inc. and the American Pharmacists Association.

  3. Block-based approach to modelling of granulated fertilizers' quality

    DEFF Research Database (Denmark)

    Kohonen, J.; Reinikainen, S. P.; Høskuldsson, Agnar

    2009-01-01

    be defined through testing the flow rate with, e.g., seed drill. Besides the chemical composition, flowability can be considered as one of the most important characteristics. There are numerous factors affecting the flowability of a granulated fertilizer, several of them related to the particle size...... distribution. Particle size distribution of the granulated product has to be within the customer specification, but is also a highly significant factor to the quality, especially in the presence of moisture. This can affect numerous phenomena, inter alia, agglomeration and aggregation of granules and Ostwald...... size distribution. The goals are to find a reliable model for flowability using this data and to find the most important variables and to identify the effect of blocks to the quality....

  4. Summary of Granulation Matrix Testing for the Plutonium Immobilization Program

    Energy Technology Data Exchange (ETDEWEB)

    Herman, C.C.

    2001-10-19

    In FY00, a matrix for process development testing was created to identify those items related to the ceramic process that had not been fully developed or tested and to help identify variables that needed to be tested. This matrix, NMTP/IP-99-003, was jointly created between LLNL and SRTC and was issued to all affected individuals. The matrix was also used to gauge the progress of the development activities. As part of this matrix, several series of tests were identified for the granulation process. This summary provides the data and results from the granulation testing. The results of the granulation matrix testing were used to identify the baseline process for testing in the PuCTF with cold surrogates in B241 at LLNL.

  5. Mechanistic modelling of the drying behaviour of single pharmaceutical granules

    DEFF Research Database (Denmark)

    Thérèse F.C. Mortier, Séverine; Beer, Thomas De; Gernaey, Krist

    2012-01-01

    The trend to move towards continuous production processes in pharmaceutical applications enhances the necessity to develop mechanistic models to understand and control these processes. This work focuses on the drying behaviour of a single wet granule before tabletting, using a six......-segmented fluidised bed drying system, which is part of a fully continuous from-powder-to-tablet manufacturing line. The drying model is based on a model described by Mezhericher et al. [1] and consists of two submodels. In the first drying phase (submodel 1), the surface water evaporates, while in the second drying...... phase (submodel 2), the water inside the granule evaporates. The second submodel contains an empirical power coefficient, b. A sensitivity analysis was performed to study the influence of parameters on the moisture content of single pharmaceutical granules, which clearly points towards the importance...

  6. Studies on preparation of aceclofenac pellets by centrifugal granulator

    Directory of Open Access Journals (Sweden)

    Zibin GAO

    Full Text Available To prepare aceclofenac pellets by centrifugal granulation. Using 90~100 g of starch pellets as the core pellets,100 g of aceclofenac mixed with 50 g of microcrystalline cellulose(MCC and 4 g talc, methyl cellulose (HPMC as binder,the aceclofenac pellets were prepared by centrifugal granulation .And evaluate the quality of the pellets. The aceclofenac pellets had high yield and less losses,the pellets had a partical size of 0.70~0.88 mm(18~24 mesh)and had uniform particle size .the moisture ,drug content and dissolution meet the requirement . Aceclofenac pellets were prepared by the process of centrifugal granulation .The preparation prescription and process parameters were optimized by single factor method .and the pellets meet the standard requirements.

  7. Morphology of dentate granule cells in the human epileptogenic hippocampus.

    Science.gov (United States)

    von Campe, G; Spencer, D D; de Lanerolle, N C

    1997-01-01

    Hippocampal dentate granule cells in temporal lobe epilepsy (TLE) patients with mesial sclerosis (MTLE) are reported to be hyperexcitable compared to those in patients with a mass lesion outside the hippocampus (MaTLE) (Williamson, Clin Neurosci 1994;2: 47-52). To determine if such hyperexcitability is associated with an altered morphology of these neurons, Lucifer Yellow-filled granule cells from MTLE patients were compared with those from MaTLE. The morphology of granule cells in both subject groups resembles closely that of human granule cells described previously by Golgi studies. About 40% of human granule cells have basal dendrites. Additionally their apical dendrites are much more limited in their spread in the longitudinal axis of the hippocampus contributing perhaps to a much more narrow lamellar organization than in rats. Analysis of variance computed on 21 morphometric parameters reveals a significant increase in the length of the portion of the dendrite in the inner molecular layer (IML), and a decrease in length in the outer third of the molecular layer in MTLE, compared to MaTLE. Factor analysis performed on the morphometric features of each group of neurons reveals that in the MaTLE neurons the most distinctive feature is the total dendritic length and the overall distribution of spines on them, whereas in MTLE a lengthening and elaboration of the dendrites in the IML is most distinctive. Previous observations of increased synaptic terminals containing neuropeptides, and neurotransmitter receptors in the IML taken in conjunction with an elaboration of granule cell dendrites in this region, suggest considerable synaptic reorganization within the IML of the MTLE hippocampus which may contribute to its epileptogenicity.

  8. UVC-induced stress granules in mammalian cells.

    Directory of Open Access Journals (Sweden)

    Mohamed Taha Moutaoufik

    Full Text Available Stress granules (SGs are well characterized cytoplasmic RNA bodies that form under various stress conditions. We have observed that exposure of mammalian cells in culture to low doses of UVC induces the formation of discrete cytoplasmic RNA granules that were detected by immunofluorescence staining using antibodies to RNA-binding proteins. UVC-induced cytoplasmic granules are not Processing Bodies (P-bodies and are bone fide SGs as they contain TIA-1, TIA-1/R, Caprin1, FMRP, G3BP1, PABP1, well known markers, and mRNA. Concomitant with the accumulation of the granules in the cytoplasm, cells enter a quiescent state, as they are arrested in G1 phase of the cell cycle in order to repair DNA damages induced by UVC irradiation. This blockage persists as long as the granules are present. A tight correlation between their decay and re-entry into S-phase was observed. However the kinetics of their formation, their low number per cell, their absence of fusion into larger granules, their persistence over 48 hours and their slow decay, all differ from classical SGs induced by arsenite or heat treatment. The induction of these SGs does not correlate with major translation inhibition nor with phosphorylation of the α subunit of eukaryotic translation initiation factor 2 (eIF2α. We propose that a restricted subset of mRNAs coding for proteins implicated in cell cycling are removed from the translational apparatus and are sequestered in a repressed form in SGs.

  9. An evaluation of fluid bed drying of aqueous granulations.

    Science.gov (United States)

    Hlinak, A J; Saleki-Gerhardt, A

    2000-01-01

    The purpose of the work described was twofold: (a) to apply heat and mass balance approaches to evaluate the fluid bed drying cycle of an aqueous granulation, and (b) to determine the effect of the temperature and relative humidity of the drying air on the ability to meet a predetermined moisture content specification. Water content determinations were performed using Karl Fischer titration, and Computrac and Mark 1 moisture analyzers. The water vapor sorption isotherms were measured using a gravimetric moisture sorption apparatus with vacuum-drying capability. Temperature, relative humidity, and air flow were measured during the drying cycle of a production-scale fluid bed dryer. Heat and mass balance equations were used to calculate the evaporation rates. Evaporation rates calculated from heat and mass balance equations agreed well with the experimental data, whereas equilibrium moisture content values provided useful information for determination of the upper limit for inlet air humidity. Increasing the air flow rate and inlet temperature reduced the drying time through the effect on the primary driving force. As expected, additional drying of granules during the equilibration period did not show a significant impact on reducing the final moisture content of granules. Reducing the drying temperature resulted in measurement of higher equilibrium moisture content for the granules, which was in good agreement with the water vapor sorption data. Heat and mass balance equations can be used to successfully model the fluid bed drying cycle of aqueous granulations. The water vapor sorption characteristics of granules dictate the final moisture content at a given temperature and relative humidity.

  10. Giant arachnoid granulation: differential diagnosis of acute headache

    International Nuclear Information System (INIS)

    Peters, S.A.; Heyer, C.M.; Frombach, E.

    2007-01-01

    Full text: We present a case of intense, rapidly evolving headache clinically mimicking meningitis, subarachnoid haemorrhage or venous sinus thrombosis. Clinical examination, standard blood work and central nervous system studies were non-contributory and effectively ruled out these diagnoses. Cranial multidetector CT studies before and after application of intravenous contrast medium performed prior to lumbar tap disclosed a non-enhancing ovoid mass filling the superior sagittal sinus. This lesion posed a differential to venous sinus thrombosis, but ultimately fulfilled the criteria of a giant arachnoid granulation. The imaging characteristics and differential diagnosis of giant arachnoid granulations are discussed

  11. Process analytical tools for monitoring, understanding, and control of pharmaceutical fluidized bed granulation: A review.

    Science.gov (United States)

    Burggraeve, Anneleen; Monteyne, Tinne; Vervaet, Chris; Remon, Jean Paul; De Beer, Thomas

    2013-01-01

    Fluidized bed granulation is a widely applied wet granulation technique in the pharmaceutical industry to produce solid dosage forms. The process involves the spraying of a binder liquid onto fluidizing powder particles. As a result, the (wetted) particles collide with each other and form larger permanent aggregates (granules). After spraying the required amount of granulation liquid, the wet granules are rapidly dried in the fluid bed granulator. Since the FDA launched its Process Analytical Technology initiative (and even before), a wide range of analytical process sensors has been used for real-time monitoring and control of fluid bed granulation processes. By applying various data analysis techniques to the multitude of data collected from the process analyzers implemented in fluid bed granulators, a deeper understanding of the process has been achieved. This review gives an overview of the process analytical technologies used during fluid bed granulation to monitor and control the process. The fundamentals of the mechanisms contributing to wet granule growth and the characteristics of fluid bed granulation processing are briefly discussed. This is followed by a detailed overview of the in-line applied process analyzers, contributing to improved fluid bed granulation understanding, modeling, control, and endpoint detection. Analysis and modeling tools enabling the extraction of the relevant information from the complex data collected during granulation and the control of the process are highlighted. Copyright © 2012 Elsevier B.V. All rights reserved.

  12. Phenotypic properties and microbial diversity of methanogenic granules from a full-scale UASB reactor treating brewery wastewater

    NARCIS (Netherlands)

    Diaz, E.E.; Stams, A.J.M.; Amils, R.; Sanz, J.L.

    2006-01-01

    Methanogenic granules from an anaerobic bioreactor that treated wastewater of a beer brewery consisted of different morphological types of granules. In this study, the microbial compositions of the different granules were analyzed by molecular microbiological techniques: cloning, denaturing gradient

  13. Inline real-time near-infrared granule moisture measurements of a continuous granulation-drying-milling process.

    Science.gov (United States)

    Chablani, Lipika; Taylor, Michael K; Mehrotra, Amit; Rameas, Patrick; Stagner, William C

    2011-12-01

    The purpose of this research was to use inline real-time near-infrared (NIR) to measure the moisture content of granules manufactured using a commercial production scale continuous twin-screw granulator fluid-bed dryer milling process. A central composite response surface statistical design was used to study the effect of inlet air temperature and dew point on granule moisture content. The NIR moisture content was compared to Karl Fischer (KF) and loss on drying (LOD) moisture determinations. Using multivariate analysis, the data showed a statistically significant correlation between the conventional methods and NIR. The R(2) values for predicted moisture content by NIR versus KF and predicted moisture values by NIR versus LOD were 0.94 (p moisture content as measured by predicted NIR (adjusted R(2) = 0.84, p moisture measurements.

  14. Grounded Intersectionality

    DEFF Research Database (Denmark)

    Marfelt, Mikkel Mouritz

    2016-01-01

    grounded approach to studying differences. This provides an opportunity, for scholars and practitioners, to reassess possible a priori given assumptions, and open up to new explorations beyond conventional identity theorization. Social implications – The paper suggests a need for an empirically grounded...... approach to studying social differences, which would not only create an opportunity to reassess common assumptions but also open up for explorations beyond conventional identity theorizations. Originality/value – The framework departs from traditional (critical) diversity scholarship, as it is process...

  15. Correlation between microbial community and granule conductivity in anaerobic bioreactors for brewery wastewater treatment

    DEFF Research Database (Denmark)

    Shrestha, Pravin; Malvankar, Nikhil S.; Werner, Jeffrey

    2014-01-01

    conductivity and bacterial community composition of granules in fourteen samples from four different UASB reactors treating brewery wastes were investigated. All of the UASB granules were electrically conductive whereas control granules from ANAMMOX (ANaerobic AMMonium OXidation) reactors and microbial......Prior investigation of an upflow anaerobic sludge blanket (UASB) reactor treating brewery wastes suggested that direct interspecies electron transfer (DIET) significantly contributed to interspecies electron transfer to methanogens. To investigate DIET in granules further, the electrical...... granules from an aerobic bioreactor designed for phosphate removal were not. There was a moderate correlation (r = 0.67) between the abundance of Geobacter species in the UASB granules and granule conductivity, suggesting that Geobacter contributed to granule conductivity. These results, coupled...

  16. Effect of matrix granulation and wax coating on the dissolution rates ...

    African Journals Online (AJOL)

    disintegrating) granules consisting of paracetamol (drug) and acrylatemethacrylate copolymer, a matrix forming material. The effect of coating the matrix granules with wax on the drug release profiles was also investigated. The objective was to ...

  17. Formulation of a poorly water-soluble drug in sustained-release hollow granules with a high viscosity water-soluble polymer using a fluidized bed rotor granulator.

    Science.gov (United States)

    Asada, Takumi; Yoshihara, Naoki; Ochiai, Yasushi; Kimura, Shin-Ichiro; Iwao, Yasunori; Itai, Shigeru

    2018-04-25

    Water-soluble polymers with high viscosity are frequently used in the design of sustained-release formulations of poorly water-soluble drugs to enable complete release of the drug in the gastrointestinal tract. Tablets containing matrix granules with a water-soluble polymer are preferred because tablets are easier to handle and the multiple drug-release units of the matrix granules decreases the influences of the physiological environment on the drug. However, matrix granules with a particle size of over 800 μm sometimes cause a content uniformity problem in the tableting process because of the large particle size. An effective method of manufacturing controlled-release matrix granules with a smaller particle size is desired. The aim of this study was to develop tablets containing matrix granules with a smaller size and good controlled-release properties, using phenytoin as a model poorly water-soluble drug. We adapted the recently developed hollow spherical granule granulation technology, using water-soluble polymers with different viscosities. The prepared granules had an average particle size of 300 μm and sharp particle size distribution (relative width: 0.52-0.64). The values for the particle strength of the granules were 1.86-1.97 N/mm 2 , and the dissolution profiles of the granules were not affected by the tableting process. The dissolution profiles and the blood concentration levels of drug released from the granules depended on the viscosity of the polymer contained in the granules. We succeeded in developing the desired controlled-release granules, and this study should be valuable in the development of sustained-release formulations of poorly water-soluble drugs. Copyright © 2018 Elsevier B.V. All rights reserved.

  18. Determination of size distribution of barley starch granules using low angle laser light scattering

    International Nuclear Information System (INIS)

    Psota, V.; Bohacenko, I.; Pytela, J.; Vydrova, H.; Chmelik, J.

    2000-01-01

    LALLS method (Low Angle Laser Light Scattering) was used to determine the size distribution of starch granules in caryopses of two varieties of malting barley (Hordeum vulgare). Two size fractions of granules were proved similarly to results obtained by other methods. The variety Kompakt contained significantly more large starch granules than the variety Novum. The LALLS method could be used as an accurate, reproducible and quick method for determination of starch granule size distribution

  19. The development of a growth regime map for a novel reverse-phase wet granulation process.

    Science.gov (United States)

    Wade, Jonathan B; Martin, Gary P; Long, David F

    2016-10-15

    The feasibility of a novel reverse-phase wet granulation process has been established and potential advantages identified. Granule growth in the reverse-phase process proceeds via a steady state growth mechanism controlled by capillary forces, whereas granule growth in the conventional process proceeds via an induction growth regime controlled by viscous forces. The resultant reverse-phase granules generally have greater mass mean diameter and lower intragranular porosity when compared to conventional granules prepared under the same liquid saturation and impeller speed conditions indicating the two processes may be operating under different growth regimes. Given the observed differences in growth mechanism and consolidation behaviour of the reverse-phase and conventional granules the applicability of the current conventional granulation regime map is unclear. The aim of the present study was therefore to construct and evaluate a growth regime map, which depicts the regime as a function of liquid saturation and Stokes deformation number, for the reverse-phase granulation process. Stokes deformation number was shown to be a good predictor of both granule mass mean diameter and intragranular porosity over a wide range of process conditions. The data presented support the hypothesis that reverse-phase granules have a greater amount of surface liquid present which can dissipate collision energy and resist granule rebound resulting in the greater granule growth observed. As a result the reverse-phase granulation process results in a greater degree of granule consolidation than that produced using the conventional granulation process. Stokes deformation number was capable of differentiating these differences in the granulation process. Copyright © 2016 Elsevier B.V. All rights reserved.

  20. Iron-based granules in body of bumblebees

    Czech Academy of Sciences Publication Activity Database

    Jandacka, P.; Kasparova, B.; Jirásková, Yvonna; Dedkova, K.; Mamulová-Kutláková, K.; Kukutschová, J.

    2015-01-01

    Roč. 28, č. 1 (2015), s. 89-99 ISSN 0966-0844 R&D Projects: GA ČR(CZ) GAP108/11/1350 Institutional support: RVO:68081723 Keywords : Magnetoreception * Bumblebee * Biomineralisation * Iron granules Subject RIV: BO - Biophysics Impact factor: 2.134, year: 2015

  1. Measurement of the moisture content of the granulated sugar by ...

    African Journals Online (AJOL)

    AJB SERVER

    2007-01-18

    Jan 18, 2007 ... The moisture content of granulated sugar is a critical parameter for its transformation into cubes. To the best of our ... resolve this, a new method using infrared transphotometry technique based on the attenuation of an infrared ... contribution of other interactions to the attenuation of the incident wave, i.e. ...

  2. Population balance modelling of fluidized bed melt granulation: an overview

    NARCIS (Netherlands)

    Tan, H.S.; Goldschmidt, M.J.V.; Boerefijn, R.; Hounslow, M.J.; Salman, A.; Kuipers, J.A.M.

    2005-01-01

    This paper presents an overview of the work undertaken by our group to identify and quantify the rates processes active in fluidized bed melt granulation (FBMG). The process involves the identification and development of physically representative models to mechanistically describe FBMG using both

  3. Application of polyhydroxyalkanoate granules for sizing of paper.

    Science.gov (United States)

    Bourbonnais, Robert; Marchessault, Robert H

    2010-04-12

    Polyhydroxyalkanoates (PHAs) are characterized by the chemistry of the biodegradable inclusions inside the microbial membrane. They are produced by a wide variety of bacteria, where they function as energy and carbon storage materials. This intracellular Bioplastic forms a stable latex suitable for surface treatments of paper such as sizing and coating. In this work, we compare native granules and artificial granules made from market poly(3-hydroxybutyrate) (PHB) and poly(3-hydroxybutyrate-co-hydroxyvalerate), P(3HB-co-3HV), for their ability as sizing agent. Paper sizing was assayed by measuring the resistance of sized paper to penetration by aqueous fluids. Our results indicate that the sizing effect of PHAs is dependent on several factors, such as, paper drying temperature, drying time, pressure, and polymer composition, that is, homopolymer, random copolymer, and texture of granules. The sizing efficiency of the copolymer is generally poor compared to the PHB homopolymer. In addition to water permeability, the tensile strength of sized paper was measured and physical properties of granule suspensions were recorded using SEM microscopy, X-ray diffraction, and dynamic light scattering.

  4. Heterogeneity of secretory granules of silent pituitary adenomas

    DEFF Research Database (Denmark)

    Holck, S; Wewer, U M; Albrechtsen, R

    1988-01-01

    Silent pituitary adenomas were compared with hormonally active tumors taking into account the size, number, and ultrastructural characteristics of secretory granules (SG). The study group (a total of 79 primary pituitary adenomas) comprised 27 silent, 21 growth hormone (GH)-producing-, 16 prolactin...

  5. Thermal effects on granules and direct determination of swelling ...

    African Journals Online (AJOL)

    STORAGESEVER

    2009-08-04

    Aug 4, 2009 ... DEA. UAA. Abidjan. Côte d'Ivoire, pp. 25-28. Larrigue S, Alvarez G, Cuvelier G, Flick D (2008). Swelling kinetics of waxy maize and starches at high temperatures and heating rates. Carbohydr. Polym. 73: 148-155. Leach HW, MC Cowen LD, Schoch JJ (1959). Structure of the starch granule swelling and ...

  6. F-Granulation Generalized Rough Entropy and Image Analysis

    Science.gov (United States)

    Pal, Sankar K.

    2012-12-01

    Role of f-granulation in handling uncertainty in machine intelligence and its significance as a facet of natural computation are discussed. Its modeling through judicious integration of rough and fuzzy sets is explained. Several tasks like case generation, clustering, classification and segmentation are described in rough-fuzzy framework demonstrating the role of f-granulation and the resulting merits. A definition of generalized rough sets is given considering both the set and granules as crisp and/or fuzzy. Based on that new entropy measures are defined using exponential and logarithmic gain functions. The superiority of rough-fuzzy integration, in terms of performance and computation time, is illustrated for the tasks of case mining in large data sets, segmenting brain MR images, and classifying remotely sensed images as examples. Neighbourhood rough sets are capable of better dimensionality reduction. The effect of fuzzy-granules and generalizations in rough sets is demonstrated for image segmentation. The article includes some of the results published elsewhere.

  7. Electron microscopic analysis of the specific granule content of ...

    African Journals Online (AJOL)

    Knowledge about the stimulus for the release of atrial natriuretic peptide (ANP) from human atria is incomplete. Atrial stretch is known to be a stimulus and atrial tachyarrhythmias are thought to be another. The effects of atrial size (by twodimensional echocardiography) and atrial fibrillation on the atrial specific granule ...

  8. Discrete element modelling of fluidised bed spray granulation

    NARCIS (Netherlands)

    Goldschmidt, M.J.V.; Weijers, G.G.C.; Boerefijn, R.; Kuipers, J.A.M.

    2003-01-01

    A novel discrete element spray granulation model capturing the key features of fluidised bed hydrodynamics, liquid¿solid contacting and agglomeration is presented. The model computes the motion of every individual particle and droplet in the system, considering the gas phase as a continuum.

  9. Investigation of polymorphic transitions of piracetam induced during wet granulation.

    Science.gov (United States)

    Potter, Catherine B; Kollamaram, Gayathri; Zeglinski, Jacek; Whitaker, Darren A; Croker, Denise M; Walker, Gavin M

    2017-10-01

    Piracetam was investigated as a model API which is known to exhibit a number of different polymorphic forms. It is freely soluble in water so the possibility exists for polymorphic transformations to occur during wet granulation. Analysis of the polymorphic form present during lab-scale wet granulation, using water as a granulation liquid, was studied with powder X-ray diffraction and Raman spectroscopy as off-line and inline analysis tools respectively. Different excipients with a range of hydrophilicities, aqueous solubilities and molecular weights were investigated to examine their influence on these solution-mediated polymorphic transitions and experimental results were rationalised using molecular modelling. Our results indicated that as an increasing amount of water was added to the as-received piracetam FIII, a greater amount of the API dissolved which recrystallised upon drying to the metastable FII(6.403) via a monohydrate intermediary. Molecular level analysis revealed that the observed preferential transformation of monohydrate to FII is linked with a greater structural similarity between the monohydrate and FII polymorph in comparison to FIII. The application of Raman spectroscopy as a process analytical technology (PAT) tool to monitor the granulation process for the production of the monohydrate intermediate as a precursor to the undesirable metastable form was demonstrated. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Extradural granulation complicated by chronic suppurative otitis media with cholesteatoma.

    Science.gov (United States)

    Jang, Chul Ho; Choi, Yong Ho; Jeon, Eun Sun; Yang, Hyung Chae; Cho, Yong Beom

    2014-01-01

    Extrdural granulation or abscess is a possible complication of chronic suppurative otitis media (CSOM) with cholesteatoma. However, due to development of newer antibiotics and advances in bacteriology and imaging techniques, the incidence of extradural granulation or abscess has significantly decreased. The present study analyzed the clinical presentation, imaging findings, and surgical treatment of eight patients with CSOM with cholesteatoma extending to the cranial fossa. From 2000 to 2012, 1,010 patients were surgically treated for CSOM with cholesteatoma. Patients with extension to the cranial fossa were studied. Clinical presentation, imaging studies, operative findings, surgical treatment, and postoperative results were evaluated. Twenty cases (1.9%) in a series of 1,010 patients with CSOM with cholesteatoma had bony destruction of the cranial fossa in the temporal bone computed tomography (cr). Of the 20 cases, eight (0.79%) were identified as extradural granulation by magnetic resonance imaging. One patient exhibited nodular enhancement, but it disappeared on preoperative antibiotic treatment. Surgical access for removal of cholesteatoma with extradural granulation was accomplished through canal wall-down tympanomastoidectomy. CSOM with cholesteatoma can extend to either the middle or posterior cranial fossa. While CT is sufficient to reveal bony destruction of the cranial fossa, magnetic resonance imaging is required to differentiate and define intracranial extension of CSOM with cholesteatoma. Copyright © 2014 International Institute of Anticancer Research (Dr. John G. Delinassios), All rights reserved.

  11. Measurement of the moisture content of the granulated sugar by ...

    African Journals Online (AJOL)

    The moisture content of granulated sugar is a critical parameter for its transformation into cubes. To the best of our knowledge there is no easy-to-use method for the determination of this parameter. To resolve this, a new method using infrared transphotometry technique based on the attenuation of an infrared radiation ...

  12. IL-1 Receptor Antagonist Inhibits Early Granulation Formation.

    Science.gov (United States)

    Nicolli, Elizabeth A; Ghosh, Ankona; Haft, Sunny; Frank, Renee; Saunders, Cecil James; Cohen, Noam; Mirza, Natasha

    2016-04-01

    Using a functional model of airway granulation tissue in laryngotracheal stenosis, we investigated changes in histopathology and inflammatory markers within granulation tissue in response to an interleukin-1 receptor antagonist (IL-1Ra). This study allows us to further delineate the immune response to wound healing and potentially identify treatment markers. Laryngotracheal complexes (LTCs) of donor mice underwent direct airway injury. The LTCs were transplanted into subcutaneous tissue of recipient mice in 2 groups: IL-1Ra treated and untreated. The IL-1Ra-treated arm received daily intraperitoneal injections of IL-1Ra for 3 weeks. The LTCs were then harvested. Granulation formation was measured. The mRNA expression of transforming growth factor (TGF) beta and IL-1 was quantified using real-time reverse transcript polymerase chain reaction. There were statistically significant differences in lamina propria thickness. There were no statistically significant changes in mRNA expression of TGF-β and IL-1β between the treated and untreated specimens. Using a previously described murine model, we delineate inflammatory markers that can be targeted for potential therapy. While the levels of inflammatory markers do not change significantly, the lamina propria thickness shows that the effects of IL-1 have been inhibited. The early use of the IL-1Ra will inhibit the efficacy of IL-1 in the inflammatory cascade and can prevent early granulation formation. © The Author(s) 2015.

  13. Automation system for production of UO2 granules

    International Nuclear Information System (INIS)

    Swaminathan, N.; Setty, C.R.P.; Banerjee, P.K.; Husnain, G.; Rao, K.C.M.; Satyanarayana, A.

    1990-01-01

    Precompaction of UO 2 powder into slugs and granulation of the slugs were used to be carried out in two different work centres involving manual loading/handling of powder and compacts which resulted in a very high level of air-borne activity. This has been simplified by integrating both the operations into one work centre on both the precompaction presses. In the present system, UO 2 powder is transferred to feed hopper through the use of high vac. feeder. The powder in metered quantities is fed into the shoe by deploying screw feeder driven by a compact hydraulic motor. The die cavity is filled with just the right quantity of powder to prevent spillage. The compacts are pushed on to the granulator through a set of guides mounted on the die platform. The granulated powder is made to pass through Vibro screen for separating the fines before collecting in a replaceable S.S. Container. This container is mounted on the final compacting press by using job crane installed on the press. The replaceable container handling facility drastically cuts down the manual handling of UO 2 granules and also eliminates spillage, air borne activity. The development and fabrication of hydraulically operated screw feeder, feed shoe, replaceable container and the job crane structure etc., were completely carried out at Nuclear Fuel Complex, Hyderabad. Paper deals in detail the design of the system developed, present operational experiences and further improvements planned. (author). 6 figs

  14. Metabolic changes induced by Bushenhouxue Granules on striatum ...

    African Journals Online (AJOL)

    Background: Parkinson's disease is a neurodegenerative disease, while its mechanism is still unclear. Long-term levodopa-based treatment leads to decreased response or loss of response, as well as severe side effects. Our previous study has proved that Bushenhuoxue Granules have effects on Parkinson's disease, but ...

  15. Effect of Drug Active Substance Particles on Wet Granulation Process.

    Czech Academy of Sciences Publication Activity Database

    Bělohlav, Z.; Břenková, L.; Hanika, Jiří; Durdil, P.; Rapek, P.; Tomášek, V.

    2007-01-01

    Roč. 85, A7 (2007) , s. 974-980 ISSN 0263-8762 Institutional research plan: CEZ:AV0Z40720504 Keywords : wet granulation * control * active substance Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 0.837, year: 2007

  16. 21 CFR 520.2520f - Trichlorfon granules.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Trichlorfon granules. 520.2520f Section 520.2520f Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL.... Do not fast horses before or after treatment. Treatment of mares in late pregnancy is not recommended...

  17. Glass foam granulate as growing medium for tomato and cucumber

    NARCIS (Netherlands)

    Blok, C.; Winkel, van A.; Chizhmak, S.

    2011-01-01

    Glass foam granulate was evaluated for use as a horticultural rooting medium with laboratory tests and cultivation experiments. The laboratory tests included moisture characteristics, rehydration rate and pH buffering analyses. Cucumbers and later on tomatoes were propagated in rockwool propagation

  18. THE RELATIONSHIP BETWEEN BULK-DENSITY AND COMPACTIBILITY OF LACTOSE GRANULATIONS

    NARCIS (Netherlands)

    ZUURMAN, K; RIEPMA, KA; BOLHUIS, GK; VROMANS, H; LERK, CF

    1994-01-01

    The relationship between the bulk density and the compactibility of lactose granulations was studied. The granulations were prepared from different alpha-lactose monohydrate and roller dried beta-lactose powders by wet granulation, using different techniques with only water as a binder, or by

  19. TABLETING PROPERTIES OF EXPERIMENTAL AND COMMERCIALLY AVAILABLE LACTOSE GRANULATIONS FOR DIRECT COMPRESSION

    NARCIS (Netherlands)

    BOLHUIS, GK; ZUURMAN, K

    1995-01-01

    Lactose granulations (125-250 mu m) were prepared from two different alpha-lactose monohydrate powders and one roller dried beta-lactose powder respectively, by wet granulation with only water as a binder. As an effect of the granulation process, the flow properties improved, but the compactibility

  20. Microbial starch-binding domains as a tool for targeting proteins to granules during starch biosynthesis

    NARCIS (Netherlands)

    Ji, Q.; Vincken, J.P.; Suurs, L.C.J.M.; Visser, R.G.F.

    2003-01-01

    Modification of starch biosynthesis pathways holds an enormous potential for tailoring granules or polymers with new functionalities. In this study, we explored the possibility of engineering artificial granule-bound proteins, which can be incorporated in the granule during biosynthesis. The

  1. File list: Oth.Neu.05.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Oth.Neu.05.AllAg.Cerebellar_granule_neurons mm9 TFs and others Neural Cerebellar granule neuron...s http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Oth.Neu.05.AllAg.Cerebellar_granule_neurons.bed ...

  2. File list: His.Neu.10.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available His.Neu.10.AllAg.Cerebellar_granule_neurons mm9 Histone Neural Cerebellar granule neuron...s http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/His.Neu.10.AllAg.Cerebellar_granule_neurons.bed ...

  3. File list: His.Neu.05.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available His.Neu.05.AllAg.Cerebellar_granule_neurons mm9 Histone Neural Cerebellar granule neuron...s http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/His.Neu.05.AllAg.Cerebellar_granule_neurons.bed ...

  4. File list: Oth.Neu.20.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Oth.Neu.20.AllAg.Cerebellar_granule_neurons mm9 TFs and others Neural Cerebellar granule neuron...s http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Oth.Neu.20.AllAg.Cerebellar_granule_neurons.bed ...

  5. File list: ALL.Neu.50.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available ALL.Neu.50.AllAg.Cerebellar_granule_neurons mm9 All antigens Neural Cerebellar granule neuron...s SRX685885,SRX685882,SRX685880 http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/ALL.Neu.50.AllAg.Cerebellar_granule_neurons.bed ...

  6. File list: Oth.Neu.50.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Oth.Neu.50.AllAg.Cerebellar_granule_neurons mm9 TFs and others Neural Cerebellar granule neuron...s http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Oth.Neu.50.AllAg.Cerebellar_granule_neurons.bed ...

  7. File list: DNS.Neu.10.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available DNS.Neu.10.AllAg.Cerebellar_granule_neurons mm9 DNase-seq Neural Cerebellar granule neuron...s SRX685882,SRX685880,SRX685883,SRX685885,SRX685877,SRX685878 http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/DNS.Neu.10.AllAg.Cerebellar_granule_neurons.bed ...

  8. File list: Unc.Neu.50.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Unc.Neu.50.AllAg.Cerebellar_granule_neurons mm9 Unclassified Neural Cerebellar granule neuron...s http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Unc.Neu.50.AllAg.Cerebellar_granule_neurons.bed ...

  9. The consequences of granulate heterogeneity towards breakage and attrition upon fluid-bed drying

    NARCIS (Netherlands)

    Nieuwmeyer, Florentine; Maarschalk, Kees van der Voort; Vromans, Herman

    High-shear granulated lactose granulates were dried in it fluid-bed dryer at various conditions. Granules were characterized by water content and size analysis. It is shown that the drying process is very dynamic in terms of growth and breakage phenomena. Granular size heterogeneity, composition and

  10. File list: DNS.Neu.50.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available DNS.Neu.50.AllAg.Cerebellar_granule_neurons mm9 DNase-seq Neural Cerebellar granule... neurons SRX685885,SRX685882,SRX685880 http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/DNS.Neu.50.AllAg.Cerebellar_granule_neurons.bed ...

  11. File list: His.Neu.50.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available His.Neu.50.AllAg.Cerebellar_granule_neurons mm9 Histone Neural Cerebellar granule n...eurons http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/His.Neu.50.AllAg.Cerebellar_granule_neurons.bed ...

  12. File list: DNS.Neu.05.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available DNS.Neu.05.AllAg.Cerebellar_granule_neurons mm9 DNase-seq Neural Cerebellar granule... neurons SRX685885,SRX685878,SRX685882,SRX685877,SRX685880,SRX685883 http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/DNS.Neu.05.AllAg.Cerebellar_granule_neurons.bed ...

  13. File list: ALL.Neu.10.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available ALL.Neu.10.AllAg.Cerebellar_granule_neurons mm9 All antigens Neural Cerebellar gran...ule neurons SRX685882,SRX685880,SRX685883,SRX685885,SRX685877,SRX685878 http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/ALL.Neu.10.AllAg.Cerebellar_granule_neurons.bed ...

  14. File list: Pol.Neu.50.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Pol.Neu.50.AllAg.Cerebellar_granule_neurons mm9 RNA polymerase Neural Cerebellar gr...anule neurons http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Pol.Neu.50.AllAg.Cerebellar_granule_neurons.bed ...

  15. File list: Pol.Neu.10.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Pol.Neu.10.AllAg.Cerebellar_granule_neurons mm9 RNA polymerase Neural Cerebellar gr...anule neurons http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Pol.Neu.10.AllAg.Cerebellar_granule_neurons.bed ...

  16. File list: DNS.Neu.20.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available DNS.Neu.20.AllAg.Cerebellar_granule_neurons mm9 DNase-seq Neural Cerebellar granule... neurons SRX685885,SRX685882,SRX685880 http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/DNS.Neu.20.AllAg.Cerebellar_granule_neurons.bed ...

  17. File list: Oth.Neu.10.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Oth.Neu.10.AllAg.Cerebellar_granule_neurons mm9 TFs and others Neural Cerebellar gr...anule neurons http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Oth.Neu.10.AllAg.Cerebellar_granule_neurons.bed ...

  18. File list: Unc.Neu.05.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Unc.Neu.05.AllAg.Cerebellar_granule_neurons mm9 Unclassified Neural Cerebellar gran...ule neurons http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Unc.Neu.05.AllAg.Cerebellar_granule_neurons.bed ...

  19. File list: Pol.Neu.20.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Pol.Neu.20.AllAg.Cerebellar_granule_neurons mm9 RNA polymerase Neural Cerebellar gr...anule neurons http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Pol.Neu.20.AllAg.Cerebellar_granule_neurons.bed ...

  20. File list: Unc.Neu.10.AllAg.Cerebellar_granule_neurons [Chip-atlas[Archive

    Lifescience Database Archive (English)

    Full Text Available Unc.Neu.10.AllAg.Cerebellar_granule_neurons mm9 Unclassified Neural Cerebellar gran...ule neurons http://dbarchive.biosciencedbc.jp/kyushu-u/mm9/assembled/Unc.Neu.10.AllAg.Cerebellar_granule_neurons.bed ...