WorldWideScience

Sample records for grinding operations comminution

  1. En route to a multi-model scheme for clinker comminution with chemical grinding aids

    CERN Document Server

    Mishra, R K; Carmona, H A; Wittel, F K; Sawley, M L; Weibel, M; Gallucci, E; Herrmann, H J; Heinz, H; Flatt, R J

    2015-01-01

    We present a multi-model simulation approach, targeted at understanding the behavior of comminution and the effect of grinding aids (GAs) in industrial cement mills. On the atomistic scale we use Molecular Dynamics (MD) simulations with validated force field models to quantify elastic and structural properties, cleavage energies as well as the organic interactions with mineral surfaces. Simulations based on the Discrete Element Method (DEM) are used to integrate the information gained from MD simulations into the clinker particle behavior at larger scales. Computed impact energy distributions from DEM mill simulations can serve as a link between large-scale industrial and laboratory sized mills. They also provide the required input for particle impact fragmentation models. Such a multi-scale, multi-model methodology paves the way for a structured approach to the design of chemical additives aimed at improving mill performance.

  2. Performance and energy efficiency of alternative comminution principles: Chipping versus grinding

    Energy Technology Data Exchange (ETDEWEB)

    Spinelli, Raffaele; Magagnotti, Natascia; Nati, Carla (CNR IVALSA, Sesto Fiorentino (Italy)); Cavallo, Eugenio; Facello, Alessio; Paletto, Giuseppe (CNR IMAMOTER, Torino (Italy))

    2012-05-15

    Comminution is a critical process in biomass supply chains and can be conducted with either chippers or grinders. These machines use different work tools(knives and hammers, respectively) and are applied to different feedstock types, but few studies are available on the inherent differences between the two technologies. A versatile grinder, alternatively equipped with hammers and knives, was studied to investigate the effect of tool type on machine productivity, fuel consumption, and product quality.The machine was powered by an agricultural tractor rigged with a flow meter, a torque meter, and shaft revolution meter for determining fuel consumption, power output, and engine speed. Three different feedstock types were processed: discarded pallets, solid logs, and residues from park maintenance, the latter consisting of branches from ornamental tree and shrub species. Depending on feedstock type, the knife configuration was 30 - 80 % (average 50 %) more productive than the hammer configuration and required 15 - 30 % (average 24 %) less energy per unit of product. Fuel consumption per dry ton was 30 - 75 % (average 52 %) higher for the hammer configuration. That held true for all feedstock types. Product quality was better for the knife configuration, except for park maintenance residues. In general, hammers should be limited to product with severe contamination that prevents the efficient use of knives

  3. Effects of High Pressure ORE Grinding on the Efficiency of Flotation Operations

    Science.gov (United States)

    Saramak, Daniel; Krawczykowska, Aldona; Młynarczykowska, Anna

    2014-10-01

    This article discusses issues related to the impact of the high pressure comminution process on the efficiency of the copper ore flotation operations. HPGR technology improves the efficiency of mineral resource enrichment through a better liberation of useful components from waste rock as well as more efficient comminution of the material. Research programme included the run of a laboratory flotation process for HPGR crushing products at different levels of operating pressures and moisture content. The test results showed that products of the high-pressure grinding rolls achieved better recoveries in flotation processes and showed a higher grade of useful components in the flotation concentrate, in comparison to the ball mill products. Upgrading curves have also been marked in the following arrangement: the content of useful component in concentrate the floatation recovery. All upgrading curves for HPGR products had a more favourable course in comparison to the curves of conventionally grinded ore. The results also indicate that various values of flotation recoveries have been obtained depending on the machine operating parameters (i.e. the operating pressure), and selected feed properties (moisture).

  4. Grinding Wear Behaviour of Stepped Austempered Ductile Iron as Media Material During Comminution of Iron Ore in Ball Mills

    Science.gov (United States)

    Raghavendra, H.; Bhat, K. L.; Udupa, K. Rajendra; Hegde, M. M. Rajath

    2011-01-01

    An attempt has been made to evaluate the suitability of austempered ductile iron (ADI) as media material for grinding iron ore in a ball mill. Spheroidal graphite (S.G) iron balls are austenitised at 900° C for 60 minutes and given stepped austempering treatment at 280° C for 30 minutes and 60 minutes followed by 380° C for 60 minutes in each case. These materials are characterised by measuring hardness, analysing X-ray diffraction (X-RD), studying microstructure using optical and scanning electron microscope (SEM). Grinding wear behaviour of these materials was assessed for wear loss in wet condition at different pH value of the mineral slurry and found that the wear rate of grinding media material decreases with increase in pH of the slurry. The wear resistance of ADI balls were compared with forged En31 steel balls and found that the stepped austempered ductile iron is superior to forged En31 steel balls.

  5. Comminution circuits for compact itabirites

    Directory of Open Access Journals (Sweden)

    Pedro Ferreira Pinto

    Full Text Available Abstract In the beneficiation of compact Itabirites, crushing and grinding account for major operational and capital costs. As such, the study and development of comminution circuits have a fundamental importance for feasibility and optimization of compact Itabirite beneficiation. This work makes a comparison between comminution circuits for compact Itabirites from the Iron Quadrangle. The circuits developed are: a crushing and ball mill circuit (CB, a SAG mill and ball mill circuit (SAB and a single stage SAG mill circuit (SSSAG. For the SAB circuit, the use of pebble crushing is analyzed (SABC. An industrial circuit for 25 million tons of run of mine was developed for each route from tests on a pilot scale (grinding and industrial scale. The energy consumption obtained for grinding in the pilot tests was compared with that reported by Donda and Bond. The SSSAG route had the lowest energy consumption, 11.8kWh/t and the SAB route had the highest energy consumption, 15.8kWh/t. The CB and SABC routes had a similar energy consumption of 14.4 kWh/t and 14.5 kWh/t respectively.

  6. Determining the optimum process parameter for grinding operations using robust process

    Energy Technology Data Exchange (ETDEWEB)

    Neseli, Suley Man; Asilturk, Ilhan; Celik, Levent [Univ. of Selcuk, Konya (Turkmenistan)

    2012-11-15

    We applied combined response surface methodology (RSM) and Taguchi methodology (TM) to determine optimum parameters for minimum surface roughness (Ra) and vibration (Vb) in external cylindrical grinding. First, an experiment was conducted in a CNC cylindrical grinding machine. The TM using L{sup 27} orthogonal array was applied to the design of the experiment. The three input parameters were workpiece revolution, feed rate and depth of cut; the outputs were vibrations and surface roughness. Second, to minimize wheel vibration and surface roughness, two optimized models were developed using computer aided single objective optimization. The experimental and statistical results revealed that the most significant grinding parameter for surface roughness and vibration is workpiece revolution followed by the depth of cut. The predicted values and measured values were fairly close, which indicates 2 ( 94.99 R{sup 2Ra}=and 2 92.73) R{sup 2Vb}=that the developed models can be effectively used to predict surface roughness and vibration in the grinding. The established model for determination of optimal operating conditions shows that a hybrid approach can lead to success of a robust process.

  7. Study of pulmonary (lung) functioning of commercial wheat grinding machine operators in India using spirometric testing.

    Science.gov (United States)

    Agashe, Abhijeet; Deshpande, V S

    2010-04-01

    In ancient times, in India each household had a chakki to mill the wheat. There was no concept of getting wheat grounded from outside. With the fast changing lifestyle, this tradition has almost disappeared now. Today every city of India has numerous commercial wheat grinding machine shops located at various places. Other than states like Punjab, this occupation is mostly unorganized and little has been done to look into the welfare and health of these machine operators. Like most of the occupations, this occupation of wheat grinding also has several occupational hazards and injuries associated with it. The most obvious of them all in this case is due to the continuous exposure of the operators to the rising dust wheat particles, commonly called atta). This perpetual inhaling ofpollutants exposes the operators to risks of pulmonary malfunctioning. Therefore, this paper attempts to determine the pulmonary functioning of the commercial wheat grinding machine operators in India using spirometric testing. On the basis of the anthropometric data, effort has been done to develop the expected lung performance. Further, the actual lung performance of the operators is measured and compared with expected performance.

  8. DESIGN OF INTELLIGENT CONTROL SYSTEM USING ACOUSTIC PARAMETERS FOR GRINDING MILL OPERATION

    Directory of Open Access Journals (Sweden)

    Sonali Sen

    2013-02-01

    Full Text Available This paper utilizes acoustic parameters such as FS,NC, N, P, INC, FL, FH, W for acoustic signals S of different running conditions of a ballmill to deriveout the acoustic signatures and hence control signals, which is to be used for designing the control systems of the mill. The parameters FS, NC, N, P, INC, FL, FH and W are represented by sample rate in Hz, number of cepstral coefficients, length of frame in samples, number of filters in filter bank, frame increment, low end of the lowest filter, high end of highest filter and the window over which the analysis is to be performed respectively. The work establishes an appropriate theoretical background that helps to predict dynamic breakage characteristics with respect to particle size distribution of materials, adequately supported by experimental data. The signatures of different running conditions of grinding mill have been extracted from the captured signal in time frame these have been used as feedback signal to monitor the grinding operation. Condenser based microphones have been used for capturing acoustic signals in time domain directly in computers and stored for further analysis. Matlab R2010b has been used for different analysis of the experiment. On analyzing the signatures, it has been observed whether the fines are produced progressively to attain the desired size range or the mill producing undesired products. Thus, the approach has been used in this paper has the ability to arrive in the stage of optimum grinding by tuning parameters of the mill in real time, and also it can prevent the mill to enter into an erroneous state. Moreover, on study it has found that the present scheme can be used more accurately in comparison to the earlier work of the author. This paper presents an implementation scheme to use acoustic signal as the control signal to regulate the operation of a grinding mill.

  9. Optimization of Comminution Circuit Throughput and Product Size Distribution by Simulation and Control

    Energy Technology Data Exchange (ETDEWEB)

    S.K. Kawatra; T.C. Eisele; T. Weldum; D. Larsen; R. Mariani; J. Pletka

    2005-07-01

    The goal of this project was to improve energy efficiency of industrial crushing and grinding operations (comminution). Mathematical models of the comminution process were used to study methods for optimizing the product size distribution, so that the amount of excessively fine material produced could be minimized. The goal was to save energy by reducing the amount of material that was ground below the target size, while simultaneously reducing the quantity of materials wasted as ''slimes'' that were too fine to be useful. Extensive plant sampling and mathematical modeling of the grinding circuits was carried out to determine how to correct this problem. The approaches taken included (1) Modeling of the circuit to determine process bottlenecks that restrict flowrates in one area while forcing other parts of the circuit to overgrind the material; (2) Modeling of hydrocyclones to determine the mechanisms responsible for retaining fine, high-density particles in the circuit until they are overground, and improving existing models to accurately account for this behavior; and (3) Evaluation of the potential of advanced technologies to improve comminution efficiency and produce sharper product size distributions with less overgrinding. The mathematical models were used to simulate novel circuits for minimizing overgrinding and increasing throughput, and it is estimated that a single plant grinding 15 million tons of ore per year saves up to 82.5 million kWhr/year, or 8.6 x 10{sup 11} BTU/year. Implementation of this technology in the midwestern iron ore industry, which grinds an estimated 150 million tons of ore annually to produce over 50 million tons of iron ore concentrate, would save an estimated 1 x 10{sup 13} BTU/year.

  10. OPTIMIZATION OF COMMINUTION CIRCUIT THROUGHPUT AND PRODUCT SIZE DISTRIBUTION BY SIMULATION AND CONTROL

    Energy Technology Data Exchange (ETDEWEB)

    T.C. Eisele; S.K. Kawatra; H.J. Walqui

    2004-10-01

    The goal of this project is to improve energy efficiency of industrial crushing and grinding operations (comminution). Mathematical models of the comminution process are being used to study methods for optimizing the product size distribution, so that the amount of excessively fine material produced can be minimized. The goal is to save energy by reducing the amount of material that is ground below the target size, while simultaneously reducing the quantity of materials wasted as ''slimes'' that are too fine to be useful. This is being accomplished by mathematical modeling of the grinding circuits to determine how to correct this problem. The approaches taken included (1) Modeling of the circuit to determine process bottlenecks that restrict flowrates in one area while forcing other parts of the circuit to overgrind the material; (2) Modeling of hydrocyclones to determine the mechanisms responsible for retaining fine, high-density particles in the circuit until they are overground, and improving existing models to accurately account for this behavior; and (3) Evaluation of advanced technologies to improve comminution efficiency and produce sharper product size distributions with less overgrinding.

  11. Progressive hull removal from barley using the Fitzpatrick comminuting mill

    Science.gov (United States)

    The objective of the study was to explore an alternative use of the Fitzpatrick Comminuting Machine: to use it to remove the hull from hulled barley while keeping the barley kernel intact. Traditionally, this mill is used to grind material, but we have recently discovered that it also has the abili...

  12. Improved Disturbance Observer (DOB) Based Advanced Feedback Control for Optimal Operation of a Mineral Grinding Process%Improved Disturbance Observer (DOB) Based Advanced Feedback Control for Optimal Operation of a Mineral Grinding Process

    Institute of Scientific and Technical Information of China (English)

    周平; 向波; 柴天佑

    2012-01-01

    Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controller design, it cannot achieve satisfactory effects in controlling complex grinding processes in the presence of strong disturbances and large uncertainties. In this paper, an improved disturbance observer (DOB) based MPC advanced feedback control is proposed to control the multivariable grinding operation. The improved DOB is based on the optimal achievable H 2 performance and can deal with disturbance observation for the nonminimum-phase delay systems. In this DOB-MPC advanced feedback control, the higher-level optimizer computes the optimal operation points by maximize the profit function and passes them to the MPC level. The MPC acts as a presetting controller and is employed to generate proper pre-setpoint for the lower-level basic feedback control system. The DOB acts as a compensator and improves the operation performance by dynamically compensating the setpoints for the basic control system according to the observed various disturbances and plant uncertainties. Several simulations are performed to demonstrate the proposed control method for grinding process operation.

  13. Computer Simulation of Batch Grinding Process Based on Simulink 5.0

    Institute of Scientific and Technical Information of China (English)

    LI Xia; YANG Ying-jie; DENG Hui-yong; HUANG Guang-yao

    2005-01-01

    How to use Simulink software in grinding system was studied. The method of designing batch grinding subsystem and the steps of building batch grinding blockset were introduced. Based on batch grinding population balance model, batch grinding was simulated with Simulink. The results show that the simulation system designed with Simulink explain reasonably the impersonal rule of batch grinding. On the basis of batch grinding simulation, the computer simulation of mineral processing system with Simulink of grinding and classification, comminution, etc, can be properly explored.

  14. Biological Plating in Comminuted Subtrochanteric Fractures

    Directory of Open Access Journals (Sweden)

    MR Aghamirsalim

    2012-05-01

    Full Text Available Background: Comminuted subtrochanteric fractures have been a challenge for orthopedic surgeons in terms of appropriate reduction and stable fixation. Numerous methods have been used for the fixation of comminuted subtrochanteric fractures among which some are accompanied with technical difficulties and complications of their own. Regarding the results of previous studies, we decided to evaluate the biological fixation method in comminuted subtrochanteric fractures. Methods: In this prospective study, we evaluated 20 men with comminuted subtrochanteric femoral fractures. The patients underwent indirect reduction with dynamic hip screw (DHS or dynamic condylar screw (DCS fixation within one week of injury. The patients were evaluated clinically for pain, hip and knee range of motion, leg-length discrepancy and angular and rotational deformities, in addition the radiographic assessment of the union. Results: According to Seinsheimer's classification of subtrochanteric fractures, four patients had type III, nine had type IV and seven had type V fractures. Fracture fixation was performed by DCS in eight and by DHS in 12 cases. The average time of the operations was 79.4 (ranging from 60-125 minutes. Mean blood loss was 634 (ranging from 340-1160 milliliters. Uneventfully, union occurred in all patients with no clinical pain or dysfunction. Conclusion: Submuscular plating with either DCS or DHS is a viable option to treat comminuted subtrochanteric fractures. The results of this study highly suggest use of submuscular plating in the treatment of comminuted subtrochanteric fractures, especially in the third world countries.

  15. Prediction of wear rates in comminution equipment

    DEFF Research Database (Denmark)

    Jensen, Lucas Roald Dörig; Fundal, Erling; Møller, Per

    2010-01-01

    Raw material comminution equipment may be exposed to excessive wear, which makes it difficult to operate minerals processing plants continuously because lengthy and unplanned shut-downs interrupt the overall process. In general, most comminution equipment is fine-tuned to operate at low vibrations......-resistant high chromium white cast iron (21988/JN/HBW555XCr21), a heat-treated wear resistant steel (Hardox 400) and a plain carbon construction steel (S235). Quartz, which accounts for the largest wear loss in the cement industry, was chosen as abrasive. Other process parameters such as velocity (1–7 m...

  16. Optimize Operating Conditions on Fine Particle Grinding Process with Vertically Stirred Media Mill

    Science.gov (United States)

    Yang, Yang; Rowson, Neil; Ingram, Andy

    2016-11-01

    Stirred media mill recently is commonly utilized among mining process due to its high stressing intensity and efficiency. However, the relationship between size reduction and flow pattern within the mixing pot is still not fully understand. Thus, this work investigates fine particle grinding process within vertically stirred media mills by altering stirrer geometry, tip speed and solids loading. Positron Emitting Particle Tracking (PEPT) technology is utilized to plot routine of particles velocity map. By tacking trajectory of a single particle movement within the mixing vessel, the overall flow pattern is possible to be plotted. Ground calcium carbonate, a main product of Imerys, is chosen as feeding material (feed size D80 30um) mixed with water to form high viscous suspension. To obtain fine size product (normally D80 approximately 2um), large amount of energy is drawn by grinding mill to break particles through impact, shear attrition or compression or a combination of them. The results indicate higher energy efficient is obtained with more dilute suspension. The optimized stirrer proves more energy-saving performance by altering the slurry circulate. Imerys Minerals Limited.

  17. MECHANICAL DISINTEGRATION OF WHEAT STRAW BY ROLLER-PLATE GRIND SYSTEM WITH SHARP-EDGED SEGMENTS

    Directory of Open Access Journals (Sweden)

    Lukas Kratky

    2015-04-01

    Full Text Available Colloid mills and extruders are widely used for disintegrating wet fibrous biomass. However, their main disadvantages are a high energy requirement in the range of hundreds or thousands of kWh per ton of material, and the fact that they grind in process cycles. Efforts have therefore been made to design a new type of continuously operated grinder. Its disintegration principle uses a roller-plate grinding system with sharp-edged segments, where the compressive and shear forces combine to comminute the particles. Test experiments verified that the grinder disintegrates wet untreated straw to particles below 10mm in an effective manner in a single pass, with an energy requirement of 50 kWht−1 TS. A 23% increase in biogas yield was achieved, leading to a net gain in electric energy of310 kWht−1 TS.

  18. Continuous grinding mill simulation using Austin's model

    Directory of Open Access Journals (Sweden)

    André Carlos Silva

    2012-01-01

    Full Text Available Comminution is a frequently-required step in mineral processing and is responsible for almost 90% of all energy consumption in a mineral processing plant. Tumbling mill design has been studied since the middle of the XIX century. There are many comminution models in the literature, with preponderance, however, of Austin’s model (2002 for mineral impact breakage. In this paper, Austin’s model was applied to tubular tumbling mills. Once Austin's model was proposed for batch processing of narrowly-distributed fraction sizes, an artifice has allowed it to be used in continuous grinding mill processes with widely-distributed fraction sizes. Interesting results were obtained with errors less than 0.005 for mills with sharp residence time distributions.

  19. Comminution and sizing processes of concrete block waste as recycled aggregates.

    Science.gov (United States)

    Gomes, P C C; Ulsen, C; Pereira, F A; Quattrone, M; Angulo, S C

    2015-11-01

    Due to the environmental impact of construction and demolition waste (CDW), recycling is mandatory. It is also important that recycled concrete aggregates (RCA) are used in concrete to meet market demands. In the literature, the influence of RCAs on concrete has been investigated, but very limited studies have been conducted on how the origin of concrete waste and comminution processes influence RCA characteristics. This paper aims to investigate the influence of three different comminution and sizing processes (simple screening, crushing and grinding) on the composition, shape and porosity characteristics of RCA obtained from concrete block waste. Crushing and grinding implies a reduction of RCA porosity. However, due to the presence of coarse quartz rounded river pebbles in the original concrete block mixtures, the shape characteristics deteriorated. A large amount of powder (<0.15 mm) without detectable anhydrous cement was also generated.

  20. Comminution of B4C powders with a high-energy mill operated in air in dry or wet conditions and its effect on their spark-plasma sinterability

    DEFF Research Database (Denmark)

    Ortiz, Angel L.; Sánchez-Bajo, Florentino; Leal, Victor Manuel Candelario

    2017-01-01

    The comminution of a typical submicrometre B4C powder with a high-energy mill (i.e., a shaker mill) operated in air in either a dry or a wet environment was investigated. It was found that dry shaker milling (i.e., high-energy ball-milling) is able to progressively refine the B4C particles...... to the nanoscale. While this is accompanied by oxidation and aggregation, these are not serious drawbacks. Wet shaker milling in methanol (i.e., conventional ball-milling) resulted only in a moderate B4C particle refinement with greater contamination by the milling tools, which limits its usefulness. It was also...... found that both dry and wet milling modify the B4C crystal structure, attributable to carbon enrichment. Consequently, dry shaker milling was found to be more recommendable than wet shaker milling to provide B4C starting powders with superior sinterability. A comparative densification study by spark...

  1. Influence of nanomechanical crystal properties on the comminution process of particulate solids in spiral jet mills.

    Science.gov (United States)

    Zügner, Sascha; Marquardt, Karin; Zimmermann, Ingfried

    2006-02-01

    Elastic-plastic properties of single crystals are supposed to influence the size reduction process of bulk materials during jet milling. According to Pahl [M.H. Pahl, Zerkleinerungstechnik 2. Auflage. Fachbuchverlag, Leipzig (1993)] and H. Rumpf: [Prinzipien der Prallzerkleinerung und ihre Anwendung bei der Strahlmahlung. Chem. Ing. Tech., 3(1960) 129-135.] fracture toughness, maximum strain or work of fracture for example are strongly dependent on mechanical parameters like hardness (H) and young's modulus of elasticity (E). In addition the dwell time of particles in a spiral jet mill proved to correlate with the hardness of the feed material [F. Rief: Ph. D. Thesis, University of Würzburg (2001)]. Therefore 'near-surface' properties have a direct influence on the effectiveness of the comminution process. The mean particle diameter as well as the size distribution of the ground product may vary significantly with the nanomechanical response of the material. Thus accurate measurement of crystals' hardness and modulus is essential to determine the ideal operational micronisation conditions of the spiral jet mill. The recently developed nanoindentation technique is applied to examine subsurface properties of pharmaceutical bulk materials, namely calcite, sodium ascorbate, lactose and sodium chloride. Pressing a small sized tip into the material while continuously recording load and displacement, characteristic diagrams are derived. The mathematical evaluation of the force-displacement-data allows for calculation of the hardness and the elastic modulus of the investigated material at penetration depths between 50-300 nm. Grinding experiments performed with a modified spiral jet mill (Type Fryma JMRS 80) indicate the strong impact of the elastic-plastic properties of a given substance on its breaking behaviour. The fineness of milled products produced at constant grinding conditions but with different crystalline powders varies significantly as it is dependent on the

  2. GRINDING OF DOUBLE DISC GRINDING MACHINE

    Institute of Scientific and Technical Information of China (English)

    Hu Huiqing

    2005-01-01

    The grinding of two parallel sides of a component is accomplished with the accuracy and higher productivity by passing a blank through the truncated cone shape grinders, which are turned angles. The machine is designated by the name of double disc grinding machine (DDGM). Usually, it is used in the mass production. The relationship between these angles, the accuracy, productivity,allowance and parameters of the machine and technology is explained in detail by math, such as vector analysis, transformation of 3D space coordinates, etc. Therefore, in the aspects of qualitative and quantitative analyses, the grinding potential of DDGM is enormous increased and superior to conventional methods. Furthermore, the theoretical foundation of DDGM grinding design and technology is provided to improve, to expand and to create for future. The established machine design and practical experience of grinding technology will get great benefit by them.

  3. Microbiology of Fresh Comminuted Turkey Meat

    Science.gov (United States)

    1976-04-12

    product (23). This procedure provides the turkey state. meat with an inoculum of spoilage organisms as well as Indirect aspects of transmission become...Comminuted turkey, a furtheir-processed product Standard plate counts. coliform plate and most probable number prepared from the dark meat of the fowl...being meat products . The adopted standards for ground and encouraged to try other comminuted meat products such whole cuts of red meats established a

  4. Chemomechanical phenomena in the grinding of coal. Final report, February 1, 1976--May 31, 1977

    Energy Technology Data Exchange (ETDEWEB)

    Macmillan, N.H.

    1977-08-01

    Vickers microhardness, drilling rate, grinding rate and zeta-potential measurements have been made on coals of various rank in both aqueous and organic environments in order to determine whether: (a) chemomechanical (Rebinder) effects exist in coal; and (b) any such effects as do exist can be used to improve the comminution of coal. The results reveal the mechanical behavior of coal to be remarkably environment-insensitive as compared to inorganic non-metals. As a result, it is concluded that chemomechanical phenomena offer little prospect of reducing the cost of comminuting coal.

  5. Computational Comminution and Its Key Technologies Applied to Materials Processing Procedure

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A new concept named computational comminution is proposed in this paper, which is different from the traditional studies on materials processing procedure such as the study based on theoretic models, the study based on experiment models, which is based on information models. Some key technologies applied to materials processing procedure such as artificial neural networks, fuzzy sets, genetic algorithms and visualization technology are also presented, and a fusing methodology of these new technologies is studied. Application in the cement grinding process of Horomill shows that results in this paper are efficient.

  6. Crystalline silica dust and respirable particulate matter during indoor concrete grinding - wet grinding and ventilated grinding compared with uncontrolled conventional grinding.

    Science.gov (United States)

    Akbar-Khanzadeh, Farhang; Milz, Sheryl; Ames, April; Susi, Pamela P; Bisesi, Michael; Khuder, Sadik A; Akbar-Khanzadeh, Mahboubeh

    2007-10-01

    The effectiveness of wet grinding (wet dust reduction method) and ventilated grinding (local exhaust ventilation method, LEV) in reducing the levels of respirable crystalline silica dust (quartz) and respirable suspended particulate matter (RSP) were compared with that of uncontrolled (no dust reduction method) conventional grinding. A field laboratory was set up to simulate concrete surface grinding using hand-held angle grinders in an enclosed workplace. A total of 34 personal samples (16 pairs side-by-side and 2 singles) and 5 background air samples were collected during 18 concrete grinding sessions ranging from 15-93 min. General ventilation had no statistically significant effect on operator's exposure to dust. Overall, the arithmetic mean concentrations of respirable crystalline silica dust and RSP in personal air samples during: (i) five sessions of uncontrolled conventional grinding were respectively 61.7 and 611 mg/m(3) (ii) seven sessions of wet grinding were 0.896 and 11.9 mg/m(3) and (iii) six sessions of LEV grinding were 0.155 and 1.99 mg/m(3). Uncontrolled conventional grinding generated relatively high levels of respirable silica dust and proportionally high levels of RSP. Wet grinding was effective in reducing the geometric mean concentrations of respirable silica dust 98.2% and RSP 97.6%. LEV grinding was even more effective and reduced the geometric mean concentrations of respirable silica dust 99.7% and RSP 99.6%. Nevertheless, the average level of respirable silica dust (i) during wet grinding was 0.959 mg/m(3) (38 times the American Conference of Governmental Industrial Hygienists [ACGIH] threshold limit value [TLV] of 0.025 mg/m(3)) and (ii) during LEV grinding was 0.155 mg/m(3) (6 times the ACGIH TLV). Further studies are needed to examine the effectiveness of a greater variety of models, types, and sizes of grinders on different types of cement in different positions and also to test the simulated field lab experimentation in the field.

  7. STABLE DIAMOND GRINDING

    Directory of Open Access Journals (Sweden)

    Yury Gutsalenko

    2010-06-01

    Full Text Available The paper generalizes on the one hand theory of kinematic-geometrical simulation of grinding processes by means of tools with working part as binding matrix with abrasive grains located in it in random manner, for example diamond grains, and on the other hand practical performance of combined grinding process, based on introduction of additional energy as electric discharges and called by the organization-developer (Kharkov Polytechnic Institute «diamond-spark grinding» as applied to processing by means of diamond wheel. Implementation of diamond-spark grinding technologies on the basis of developed generalized theoretical approach allows to use the tool with prescribed tool-life, moreover to make the most efficient use of it up to full exhausting of tool-life, determined by diamond-bearing thickness. Development is directed forward computer-aided manufacturing.

  8. Grinding Properties of Abandoned Concrete

    Institute of Scientific and Technical Information of China (English)

    ZHENG Fang-yu; WANG Li-jiu; LI Qiang

    2007-01-01

    The grinding properties of abandoned concrete, which consists primarily of hardened cement, limestone aggregate and river sand, are studied. Theoretical models of grinding are used to explain the experimental observation. The results show that 1) The principle disintegration mechanism of hardened cement and river sand is volumetric grinding, although at later stages grinding of cement becomes difficult because of its flaked structure; 2) The limestone grinding process can be divided into two steps. First, volumetric grinding, with an obvious component of surface grinding, followed by primarily surface grinding as the micro-particle content increases; 3) Initially, the principle mechanism of grinding limestone and river sand is volumetric grinding, albeit less efficient grinding than if these components were ground separately, and; 4) After 10 to 20 min of grinding the grinding bottleneck phenomenon appears and after 20 min of grinding the content of micro-particles is large and surface grinding is the main mechanism while the particle size of the mixture is smaller than that of separately ground river sand and cement but bigger than that of separately ground limestone.

  9. Investigation of Effect of Operating Parameters of A CNC Cylindrical Grinding Machine on Geometric Dimensioning and Tolerancing

    Directory of Open Access Journals (Sweden)

    Jayalakshmi

    2014-03-01

    Full Text Available Machining processes are met with dimensional and geometrical variations in a product during machining operation. The amount of variation needs to be more strictly defined for accurately machined parts. Geometric dimensioning and tolerancing (GD&T definition provides the precision required for allowing manufacturing of most economical parts. Crankshaft flange is required to be machined with higher degree of precision. If geometrical accuracies are not met the crankshaft-flywheel assembly will cause wear, unbalance and vibration, leading to poor functionality. The face of crankshaft flange is evaluated for geometric tolerances- flatness and runout. A two level three factor factorial model is designed and analyzed on Minitab 16 software to identify the most affecting machining parameter among speed, feed and depth of cut on face flatness and face runout.

  10. Research on Stability Prediction of the Crankshaft CNC Tangential Point Tracing Grinding

    Directory of Open Access Journals (Sweden)

    Zhuoda Jiang

    2015-01-01

    Full Text Available As the key part of internal combustion engines, crankshaft with high efficiency and accuracy processing has always been the target of the engine manufacturer’s pursuit. Grinding is used to obtain the ultimate dimensional accuracy and surface finish in the crankshaft machining. Grinding of the main journals and the pin journals can be accomplished in a single clamping operation by CNC Tangential Point Tracing grinding technology. However, the chatter in the grinding process is harmful to the precision and surface quality. In this paper, stability lobe diagram is developed to predict the grinding chatter. First the dynamic model of Tangential Point Tracing grinding system is established. Then the limit formula of the critical grinding depth is calculated and the stability lobe diagram of the grinding system is presented. Finally, the validation experiments are carried out on the crankshaft grinding machine and the results are consistent with the calculation.

  11. Nitramine Drying & Fine Grinding Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Nitramine Drying and Fine Grinding Facility provides TACOM-ARDEC with a state-of-the-art facility capable of drying and grinding high explosives (e.g., RDX and...

  12. Comminuted fracture of the thoracic spine.

    LENUS (Irish Health Repository)

    Cashman, J P

    2012-02-03

    BACKGROUND: Road deaths fell initially after the introduction of the penalty points but despite this, the rate of spinal injuries remained unchanged. AIMS: We report a patient with a dramatic spinal injury, though without neurological deficit. We discuss the classification, management and economic impact of these injuries. METHODS: We describe the management of a patient with a comminuted thoracic spinal fracture without neurological injury. We conducted a literature review with regard to the availability of literature of the management of these injuries. RESULTS: This 17-year-old female was managed surgically and had a good functional outcome. There is no clear consensus in the published literature on the management of these injuries. CONCLUSIONS: Comminuted thoracic spinal factures are potentially devastating. Such a patient presents challenges in determining the appropriate treatment.

  13. Primary subtalar joint arthrodesis for comminuted fractures of the calcaneus.

    Science.gov (United States)

    Holm, Janson L; Laxson, Steven E; Schuberth, John M

    2015-01-01

    Severely comminuted intra-articular calcaneal fractures often culminate in subtalar arthrosis and stiffness even after operative reduction. In some instances, subtalar arthrodesis is necessary to reduce the symptoms. Primary subtalar arthrodesis for these fractures has gained acceptance in recent years. However, few definite predictors of functional outcome after primary fusion have been found. A series of 17 patients with highly comminuted fractures were studied to determine which radiographic parameters were predictive of functional outcome. The American Orthopaedic Foot and Ankle Society Ankle-Hindfoot scale score was obtained at an average of 34 (range 12 to 157) months after arthrodesis. Radiographic measurements included the talocalcaneal, calcaneal inclination, talo-first metatarsal, and Böhler's angles, and the height of the tibial plafond, width of the calcaneus, and the presence of a medial step-off on the injured and uninjured foot. The mean Ankle-Hindfoot scale score was 78 (range 56 to 92), and the mean visual analog score was 1.9 (0 to 4). Statistically significant associations were noted between greater postoperative function and increasing age (p = .028), the quality of restoration of Böhler's angle (p = .038), and the talocalcaneal angle (p = .049). No patient had nonunion. The results of the present study suggest that the outcomes after primary arthrodesis of the subtalar joint are favorable, in particular, when the radiographic relationships of the hindfoot have been restored. Copyright © 2015 American College of Foot and Ankle Surgeons. Published by Elsevier Inc. All rights reserved.

  14. Study on rehabilitative exercise for patients with long bone comminuted fractures of lower limbs after operation of external fixation combined with auto-graft bone implantation%下肢长骨粉碎性骨折进行髓腔内自体骨支撑并外固定后的康复治疗

    Institute of Scientific and Technical Information of China (English)

    石蛟; 刘殿梅; 曹国恒; 司志军

    2012-01-01

    Objective To study the effect of early rehabilitative exercise for patients with long bone comminuted fractures of lower limbs after operation of external fixation combined with auto - graft bone implantation. Methods Twelve patients with long bone comminuted fractures of lower limbs were allocated into this study. After operation by using external fixation combined with auto - graft bone implantation, early rehabilitative exercise had been applied to reinforce the strength of muscles in lower limbs and range of movement ( ROM ) in knees of these patients. After treatment for 12 months, the strength of muscles in lower limbs and ROM in knees were assessed for evaluating the effect of treatment. Results After rehabilitative therapy for 12 months, all patients obtained their normal muscle strength of lower limbs and ROM in knees. Conclusion Early rehabilitative therapy is an efficient method to improve activities of daily living for patients with long bone comminuted fractures of lower limbs after operation of external fixation combined with auto - graft bone implantation.%目的 探讨下肢长骨粉碎性骨折患者进行髓腔内自体骨支撑并外固定支架固定术后早期患肢进行康复训练的疗效.方法 对12例下肢长骨粉碎性骨折采用髓腔内自体骨支撑并外固定支架固定,术后1~3天采用镇痛、早期运动疗法及主、被动关节功能练习等综合康复锻炼.结果 12例经有效康复治疗关节的活动度达到生理要求,肌肉萎缩程度明显减轻.结论 下肢长骨粉碎性骨折进行髓腔内自体骨支撑并外固定支架固定术后早期康复治疗是保证肢体早期功能恢复的有效方法.

  15. Effect of cavitation on comminution of mica powder

    Institute of Scientific and Technical Information of China (English)

    ChuwenGuo; LinshengLiu; 等

    2002-01-01

    The cavitation abrasive water jet was used in the comminution of mica.By applying a cavitation nozzle in the abrasive water jet system to enhance the effect of cavitation and friction,better comminution results were obtained.The JME-200CX transmission electron microscope was used for observing the size distribution of particles.As using cavitation abrasive water jet,the relative comminution effect is raised by more than 25% compared with using abrasive water jet oly.It can be concluded that the effect of cavitation is much more significant than that of impacting in the comminution of mica.

  16. Effect of cavitation on comminution of mica powder

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The cavitation abrasive water jet was used in the comminution of mica. By applying a cavitation nozzle in the abrasive water jet system to enhance the effect of cavitation and friction, better comminution results were obtained. The JME-200CX transmission electron microscope was used for observing the size distribution of particles. As using cavitation abrasive water jet, the relative comminution effect is raised by more than 25% compared with using abrasive water jet only. Itcan be concluded that the effect of cavitation is much more significant than that of impacting in the comminution of mica.

  17. High Performance Grinding and Advanced Cutting Tools

    CERN Document Server

    Jackson, Mark J

    2013-01-01

    High Performance Grinding and Advanced Cutting Tools discusses the fundamentals and advances in high performance grinding processes, and provides a complete overview of newly-developing areas in the field. Topics covered are grinding tool formulation and structure, grinding wheel design and conditioning and applications using high performance grinding wheels. Also included are heat treatment strategies for grinding tools, using grinding tools for high speed applications, laser-based and diamond dressing techniques, high-efficiency deep grinding, VIPER grinding, and new grinding wheels.

  18. High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

    1995-03-01

    In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

  19. Grind hardening process

    CERN Document Server

    Salonitis, Konstantinos

    2015-01-01

    This book presents the grind-hardening process and the main studies published since it was introduced in 1990s.  The modelling of the various aspects of the process, such as the process forces, temperature profile developed, hardness profiles, residual stresses etc. are described in detail. The book is of interest to the research community working with mathematical modeling and optimization of manufacturing processes.

  20. Medical insurance claims and surveillance for occupational disease: analysis of respiratory, cardiac, and cancer outcomes in auto industry tool grinding operations.

    Science.gov (United States)

    Park, R M

    2001-04-01

    To evaluate medical insurance claims for chronic disease investigation, claims from eight automotive machining plants (1984 to 1993) were linked with work histories (1967 to 1993), and associations with respiratory, cardiac, and cancer conditions were investigated, in a case-control design analyzed with logistic regression. The primary focus was tool grinding, but other important processes examined were metal-working, welding, forging, heat treat, engine testing, and diverse-skilled trades work. Considerable variability in claim-derived incidence rates across plants was not explained by age or known exposure differences. Asthma incidence increased in tool grinding (at mean cumulative duration: odds ratio [OR], 3.0; 95% confidence interval [CI], 0.90 to 10.0), as did non-ischemic heart disease (cardiomyopathy, cor pulmonale, rheumatic heart disease, or hypertension; OR, 3.1; 95% CI, 1.26 to 7.6). These trends appeared in models with deficits (OR risk workers from the exposed group. The apparent cancer rates identified from claims greatly exceeded the expected rates from a cancer registry, suggesting that diagnostic, "rule-out," and surveillance functions were contributing. This study supports the epidemiologic use of medical insurance records in surveillance and, possibly, etiologic investigation and identifies issues requiring special attention or resolution.

  1. McCarter superfinish grinding for silicon -- an update.

    Energy Technology Data Exchange (ETDEWEB)

    Anthony, F.; Khounsary, A.; McCarter, D.; Krasnicki, F.; Tangedahl, M.

    2000-11-03

    A grinding technique, referred to as the McCarter Superfinish, for grinding large size optical components is discussed and certain surface characterization information about flatness and the relative magnitude of the subsurface damage in silicon substrates is reported. The flatness measurements were obtained with a Zygo surface analyzer, and the substrate damage measurements were made by x-ray diffraction and acid etching. Results indicate excellent control of flatness and fine surface finish. X-ray measurements show that the diamond wheels with small particle sizes used in the final phases of the grinding operation renders surfaces with relatively small subsurface damage.

  2. Development of a program in LABVIEW platform to controlling and monitoring a Sievert-type system for comminution of metallic uranium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dutra, Aimore R.R.; Ferraz, Wilmar B.; Ferreira, Ricardo A.N., E-mail: ferrazw@cdtn.b, E-mail: ranf@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    A comminution process by hydriding-dehydriding method was developed at CDTN-Centro de Desenvolvimento da Tecnologia Nuclear with the purpose of obtaining plate type nuclear fuel. This fuel requires the use of metallic uranium and its alloys in form of powders. This comminution process was performed based on a Sievert system. Initially this system was controlled and monitored by a computer program developed in Turbo Pascal language. In order to improve the control of the comminution process, a new program was developed in LabVIEW platform. This paper presents a description of this new program and the main aspects of the operation of the system. The more accurate monitoring and controlling of the various stages of the comminution process as well as greater flexibility in the choice of input data, real-time graphics, generation of reports and a reduction of time passivation were achieved. (author)

  3. Development of a program in LABVIEW platform to controlling and monitoring Sievert-type system for comminution of metallic uranium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dutra, Aimore R.R.; Ferraz, Wilmar B.; Ferreira, Ricardo A.N., E-mail: ferrazw@cdtn.b, E-mail: ranf@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    A comminution process by hydriding-de hydriding method was developed at CDTN-Centro de Desenvolvimento da Tecnologia Nuclear with the purpose of obtaining plate type nuclear fuel. This fuel requires the use of metallic uranium and its alloys in form of powders. This comminution process was performed based on a Sievert system. Initially this system was controlled and monitored by a computer program developed in Turbo Pascal language. In order to improve the control of the comminution process, a new program was developed in LabVIEW platform. This paper presents a description of this new program and the main aspects of the operation of the system. The more accurate monitoring and controlling of the various stages of the comminution process as well as greater flexibility in the choice of input data, real-time graphics, generation of reports and a reduction of time passivation were achieved. (author)

  4. A 6-DOF parallel bone-grinding robot for cervical disc replacement surgery.

    Science.gov (United States)

    Tian, Heqiang; Wang, Chenchen; Dang, Xiaoqing; Sun, Lining

    2017-05-24

    Artificial cervical disc replacement surgery has become an effective and main treatment method for cervical disease, which has become a more common and serious problem for people with sedentary work. To improve cervical disc replacement surgery significantly, a 6-DOF parallel bone-grinding robot is developed for cervical bone-grinding by image navigation and surgical plan. The bone-grinding robot including mechanical design and low level control is designed. The bone-grinding robot navigation is realized by optical positioning with spatial registration coordinate system defined. And a parametric robot bone-grinding plan and high level control have been developed for plane grinding for cervical top endplate and tail endplate grinding by a cylindrical grinding drill and spherical grinding for two articular surfaces of bones by a ball grinding drill. Finally, the surgical flow for a robot-assisted cervical disc replacement surgery procedure is present. The final experiments results verified the key technologies and performance of the robot-assisted surgery system concept excellently, which points out a promising clinical application with higher operability. Finally, study innovations, study limitations, and future works of this present study are discussed, and conclusions of this paper are also summarized further. This bone-grinding robot is still in the initial stage, and there are many problems to be solved from a clinical point of view. Moreover, the technique is promising and can give a good support for surgeons in future clinical work.

  5. Experimental investigation of abrasive electrodischarge grinding of Ti6Al4V titanium alloy

    Directory of Open Access Journals (Sweden)

    R. Święcik

    2009-12-01

    Full Text Available Purpose: This work is focused on determination of effects of grinding conditions on effectiveness of abrasive electrodischarge grinding (AEDG process applied for removal of machining allowance and forming of surface geometrical texture (SGT. These results were compared with one obtained for conventional grinding.Design/methodology/approach: The experimental investigations of deep-seated surface grinding of Ti6Al4V titanium alloy using CBN grinding wheel with metal bond were the ground for this elaboration. The effectiveness of AEDG process was assessed based on specific tangential grinding force and energy of spark electric discharge and machining results were estimated on geometrical structure parameters.Findings: The effectiveness of machining allowance removal depended on conditions of AEDG process. Significant differences in SGT formed by AEDG process and conventional grinding were revealed.Practical implications: Abrasive electrodischarge grinding is useful to be particularly suitable for efficient and effective grinding of very hard structural materials such as high-alloy steel, sintered carbides, metal-based composite materials etc.Originality/value: AEDG experiments were carried out using the typical surface finishing grinder and especially adapted generator of spark discharge pulses. The majority of such experiments in the world were performed with the electrodischarge machine tool equipped with extra grinding wheel mounted on the grinding pin and functioning as one of the electrodes put into operation via pneumatic drive.

  6. Unsteady-State Grinding Technology (II) Experimental Studies of Grinding Forces and Force Ratio

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    As is known to all, grinding force is one of the most important parameters to evaluate the whole process of grinding. Generally, the grinding force is resolved to three component forces, namely, normal grinding force F n, tangential grinding force F t and a component force acting along the direction of longitudinal feed which is usually neglected because of insignificance. The normal grinding force F n has influence upon surface deformation and roughness of workpiece, while the tangential grinding force ...

  7. Effect of comminution energy on Rosin Rammler distributions for coal

    Energy Technology Data Exchange (ETDEWEB)

    Esterle, J.S.; O' Brien, G.; Corrin, G. [CSIRO Exploration and Mining, Kenmore, Qld. (Australia)

    1999-07-01

    Sizing data has been analysed and presented as a Rosin-Rammler plot. A study of the variability of Rosin-Rammler distributions as a function of coal type and comminution energy is described. Examples of Rosin-Rammler size distributions for a range of comminution energies are presented for dull banded, interbanded and bright banded coal from a seam from a Bowen Basin mine. 13 refs., 10 figs., 2 tabs.

  8. Experimental Setup for Diamond Grinding Using Electrochemical InProcess Controlled Dressing (ECD of Grinding Wheel

    Directory of Open Access Journals (Sweden)

    M. A. Shavva

    2014-01-01

    Full Text Available The most effective method for finish machining of hard-metals and alloys is to use the diamond grinding wheels for grinding. An application of diamond wheels significantly increases the employee output, reduces costs, and raises manufacturing efficiency with achieving the high performance properties of treated surfaces.During grinding a working surface of diamond wheel wears out. It adversely affects the cutting capability of the diamond grains, and depending on the grinding conditions can occur through different mechanisms. Wear of diamond wheel causes distortion of its shape and reduces cutting properties. However, dressing of diamond wheels is a complicated and time-consuming operation in terms of manufacturing technique.Methods to make dressing of diamond grinding wheel have different types of classification. Classification of dressing methods by the type of energy used is as follows: mechanical, chemical, electrophysical, electromechanical, and electrochemical. All these methods have their advantages and disadvantages.Electrochemical method of dressing is the most productive and efficient. Electrochemical method comprises anode-mechanical dressing and electrochemical (electrolytic one. The paper presents the electrochemical in-process dressing (ECD and the electrolytic in-process dressing (ELID.The source of energy, grinding a wheel with metal bond, and an electrode are necessary for providing ELID. The ELID consists of several stages. The first stage is preliminary electrolytic dressing of diamond wheel. The electrolyte is placed into the gap between the wheel and electrode. The bond of the wheel is oxidized. An insulating layer is formed. It reduces an electrical conductivity of the wheel and controls consumption of diamond grains, as well as polishes the surface of the work piece. Further, the insulating layer is destroyed. The cycle of dressing begins anew.The ECD proceeds in the same way as ELID. However during the ECD-process there

  9. Fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll

    Institute of Scientific and Technical Information of China (English)

    袁致涛; 李丽匣; 韩跃新; 刘磊; 刘廷

    2016-01-01

    The fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll (HPGR) was studied based on the characteristics of comminuted products at different specific pressure levels. The major properties included the reduction ratio, liberation, specific surface energy, and specific surface area. The results showed that the fracture of low-grade hematite ore in HPGR was an interactive dynamic process in which the interaction between coarse particles of gangue minerals and fine particles of valuable minerals was alternately continuous with increased compactness and compacting strength of materials. Within a range of 2.8–4.4 N/mm2, valuable minerals were crushed after preferentially absorbing energy, whereas gangue minerals were not completely crushed and only acted as an energy transfer medium. Within a range of 4.4–5.2 N/mm2, gangue minerals were adequately crushed after absorbing the remaining energy, whereas preferentially crushed valuable minerals acted as an energy transfer medium. Within a range of 5.2–6.0 N/mm2 range, the low-grade hematite ore was not further comminuted because of the “size effect” on the strength of materials, and the comminution effect of materials became stable.

  10. Nonunion of subtrochanteric fractures: Comminution or Malreduction

    Science.gov (United States)

    Park, Sang Hyun; Kong, Gyu Min; HA, Byeong Ho; Park, Jun Ho; Kim, Kun Hyung

    2016-01-01

    Objective: This study aimed to investigate the impact on nonunion of the extent of comminution and postoperative displacement in patients surgically treated for subtrochanteric fractures. Methods: From 2008 to 2013, 44 patients with subtrochanteric fractures underwent surgery and follow-up. Retrospective data collection showed that it had 32 male and 12 female. Their mean age was 45 years. The case distribution according to Seinsheimer classification was as follows: IIA,8; IIB, 5; IIC, 7; IIIA, 8; IIIB, 3; IV, 9; and V, 4. Cephalomedullary nails were used in 28 cases; ordinary nails, in 9; and plates, in 7. After surgery, the fractures were evaluated for displacement on anteroposterior (AP) and lateral radiography. Results: Of the 44 patients, 37 achieved union from primary surgery at a mean time of 8.4 months. Five cases did not show union within the follow-up period. Two cases of nail breakage were diagnosed as non-union. Among the non-union cases, two were Seinsheimer classification IIIA; 3, IV; and 2, V. Displacement was observed on the lateral and A Pradiographs of 4 cases, on only the lateral radiographs of two cases, and in neither radiograph of one case. The risk of non-union was approximately 15.4 and 24.2 times higher when displacement was observed on the AP (95% confidence interval [CI]: 1.33–176.82) and lateral images (95% CI: 1.76–335.67), respectively. Conclusion: When displacement occurred after surgical treatment for subtrochanteric fractures, the risk of nonunion increased owing to the difficulty achieving stable fixation. PMID:27375695

  11. Ligamentotaxis for comminuted fracture of capitate:a case report

    Institute of Scientific and Technical Information of China (English)

    Ashok Kumar; Mohammed Tahir Ansan; Chander Shekhar Yadav; Laxman Rijal

    2012-01-01

    We present the technical report for treatment of comminuted fracture of the capitate with ligamentotaxis.The base of third metacarpal was found to be fractured with comminution of the capitate.The decrease in carpal height index and comminution of the third metacarpal base lead to dilemma between conservative treatment and surgical management of this particular injury.The surgical management was chosen to maintain the carpal height index of the wrist to prevent the late degenerative changes.The patient was applied with external fixator in distraction mode expanning the wrist joint for six weeks,and the wrist was mobilised after removal of the fixator.It is shown that the external fixator in distraction mode expanning the wrist joint is a good alternative method for treatment of capitate fracture.

  12. Comminuted Frontal Sinus Fracture Reconstructed With Titanium Mesh.

    Science.gov (United States)

    Sakat, Muhammed Sedat; Kilic, Korhan; Altas, Enver; Gozeler, Mustafa Sitki; Ucuncu, Harun

    2016-03-01

    Frontal sinus fractures (FSF) are relatively uncommon maxillofacial injuries. The most common cause of FSF is motor vehicle accidents with 62% percentage. Management of FSF depends on type of fracture, associated injuries, and involvement of naso-frontal duct. In this report, the authors presented a patient with comminuted fracture of anterior wall of frontal sinus reconstructed with titanium mesh. A 40-year-old man presented with depression of the frontal bone, facial pain, and epistaxis consisting of a motor vehicle accident. Computerized tomography scan revealed multiple comminuted fractures of anterior wall of frontal sinus and fractures of left orbital medial and superior walls. Titanium mesh was used for reconstruction. Postoperative course was uneventful. The titanium mesh, which is easy to handle with no complications, may provide excellent frontal contour after comminuted anterior wall fractures.

  13. Comminution of Mica by Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; LIU Lin-sheng; HAN Dong-tai; LI Ai-min; ZHANG Dong-hai

    2003-01-01

    The comminution of mica with an abrasive water jet is mainly based on three knids of effects, that is, high-speed collision, cavitating effect and shearing effect. Cavitation abrasive water jet was applied for the comminution of mica because cavitation abrasive water jet can make full use of the three effects mentioned above. Besides high speed impacting among particles,cavitation and shearing were also enhanced due to the divergent angle at the outlet of the cavitation nozzle.A JME-200CX transmission electron microscope was used for observing the size distribution of particles.Variance analysis on the experimental results indicates that the effect of cavitation is much more significant than that of collision.The effect of pressure on comminution results becomes less with the decrease of the particle size.

  14. Coupled exofixator for comminuted fracture of humeral shaft

    Institute of Scientific and Technical Information of China (English)

    马红如; 马树林; 尹同珍

    2005-01-01

    Objective: To report and assess the efficacy of a coupled exofixator in the treatment of comminuted fracture of the humeral shaft.Methods: From June 1999 to September 2003, 24 patients with comminuted fracture of the humeral shaft were treated in our department, in whom 11 were involved in left humerus fractures and 13 in right humerus fractures. Closed reduction or open reduction with a small incision as well as a coupled exofixator was used to treat these patients. Results: All cases got anatomical reduction after 6-12 months follow-up. The time for fracture union averaged 5.8 months with a good functional recovery of the shoulder-elbow joints. Conclusions: The coupled exofixator is favorable to the treatment of comminuted humeral shaft fractures. It can shorten union time and avoid nonunion occurrence.

  15. Performance of Cooled Cone Grinding Machine in Cocoa Cake Processing

    Directory of Open Access Journals (Sweden)

    Hendy Firmanto

    2015-08-01

    Full Text Available The process of cocoa paste pressing has a function to separate the fatty component of cocoa from its cake. Cocoa paste is further processed into cocoa powder using grinding machine for cocoa cake. The cooled cone type of cocoa grinding machine is used to solve the problem of plug in the maschine caused by melting of fat in cocoa cake due to hot effect as a result of friction in the grinding machine. Grinding machine of cocoa has conical form of cylinder for grinding and stator wall wrapped by source of cold and closed with jacket wool. Research was conducted at Kaliwining Experimental Garden of Indonesian Coffee and Cocoa Research Institute (ICCRI using cocoa cake containing 26.75% originated from Forastero type of cocoa seed. The capacity and recovery of the machine was influenced by space between rotor cylinder and stator wall. Grinding machine operated at cooling temperature of 25.5oC and space between rotor – stator 0.9 cm and the capacity of 187.5 kg/hour with recovery of 200 mesh cocoa powder as much as 24%. The maximum  power of machine required  was 2.5 kW with efficiency of  energy transfer of 97%. Results of proximate analysis showed that there was no change of protein content, but protein and carbohydrate content increased after processing, i.e. from 5.70% and 59.82% into 5.80% and 61.89% respectively.Key words : cocoa cake, cooling, grinding, cocoa powder 

  16. Bruxism (Teeth Grinding or Clenching) (For Parents)

    Science.gov (United States)

    ... Old Feeding Your 1- to 2-Year-Old Bruxism (Teeth Grinding or Clenching) KidsHealth > For Parents > Bruxism ( ... called bruxism , which is common in kids. About Bruxism Bruxism is the medical term for the grinding ...

  17. Modeling and Simulation of Process-Machine Interaction in Grinding of Cemented Carbide Indexable Inserts

    Directory of Open Access Journals (Sweden)

    Wei Feng

    2015-01-01

    Full Text Available Interaction of process and machine in grinding of hard and brittle materials such as cemented carbide may cause dynamic instability of the machining process resulting in machining errors and a decrease in productivity. Commonly, the process and machine tools were dealt with separately, which does not take into consideration the mutual interaction between the two subsystems and thus cannot represent the real cutting operations. This paper proposes a method of modeling and simulation to understand well the process-machine interaction in grinding process of cemented carbide indexable inserts. First, a virtual grinding wheel model is built by considering the random nature of abrasive grains and a kinematic-geometrical simulation is adopted to describe the grinding process. Then, a wheel-spindle model is simulated by means of the finite element method to represent the machine structure. The characteristic equation of the closed-loop dynamic grinding system is derived to provide a mathematic description of the process-machine interaction. Furthermore, a coupling simulation of grinding wheel-spindle deformations and grinding process force by combining both the process and machine model is developed to investigate the interaction between process and machine. This paper provides an integrated grinding model combining the machine and process models, which can be used to predict process-machine interactions in grinding process.

  18. "Grinding" cavities in polyurethane foam

    Science.gov (United States)

    Brower, J. R.; Davey, R. E.; Dixon, W. F.; Robb, P. H.; Zebus, P. P.

    1980-01-01

    Grinding tool installed on conventional milling machine cuts precise cavities in foam blocks. Method is well suited for prototype or midsize production runs and can be adapted to computer control for mass production. Method saves time and materials compared to bonding or hot wire techniques.

  19. STUDIES ON CONTINUOUS GRINDING PROCESS FOR DRIED WATER CHESTNUT KERNEL

    Directory of Open Access Journals (Sweden)

    S.K. GARG

    2010-06-01

    Full Text Available Grinding is a unit operation to break big solid material into smaller pieces. As far as process of grinding is concerned, power consumption, specific energy consumption and particle size distribution and mill capacity are main considerations from engineering point of view. The experiments were conducted to study the effect of speed of mill, sieve size, feed rate and time of grinding on power consumption and average particle diameter of water chestnut in continuous grinding process. Power consumption was measured for a constant feed rate of 1 and 2 kg/h at different speed of the mill varied from 800 to 1200 rpm for the sieve openings of 0.5 mm, 1.0 mm and 2.0 mm. For all the sieve sizes and feed rates, it was observed that as the speed of the mill increases, there is an increase in power consumption and found significantly low for higher sieve size and lower feed rate. The size distribution of the water chestnut kernel for different speeds and sieve sizes at constant feed rate were obtained by sieve analysis. The milling speed has no significant effect on particle size distribution of ground product and mass fraction was minimum at lower feed rate and higher sieve size. Harris model was found best suitable to describe the size distribution in continuous grinding process. Fineness modulus decreases with increase of milling speed for experimental sieve size and feed rate.

  20. Multipass rotary shear comminution process to produce corn stover particles

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, James H; Lanning, David N

    2015-04-14

    A process of comminution of corn stover having a grain direction to produce a mixture of corn stover, by feeding the corn stover in a direction of travel substantially randomly to the grain direction one or more times through a counter rotating pair of intermeshing arrays of cutting discs (D) arrayed axially perpendicular to the direction of corn stover travel.

  1. A probabilistic approach of confined comminution in polydisperse granular materials

    Science.gov (United States)

    Ovalle, Carlos; Voivret, Charles; Dano, Christophe; Hicher, Pierre-Yves

    2013-06-01

    We present a method to predict how grain size distribution (gsd) evolves during confined comminution. We describe particle breakage as a probabilistic phenomenon considering the single particle strength and the pdf of interparticle contact forces from DEM simulations. Our results show a good agreement with published experimental data.

  2. Unsteady-State Grinding Technology (I) Theoretical Generalization and Research on Grinding Mechanism

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In conventional grinding theory, it is obvious that there must be a very high hardness difference between grains of the grinding wheel and workpieces. The best grinding wheels are those giving the lowest "natural limiting surface roughness" while cutting at appreciable plunge velocities. With the development of new materials and new machining processes, conventional theories of grinding techniques are no longer suitable to explain many phenomena in the course of grinding procedures. In dealing with precisio...

  3. Clast comminution during pyroclastic density current transport: Mt St Helens

    Science.gov (United States)

    Dawson, B.; Brand, B. D.; Dufek, J.

    2011-12-01

    Volcanic clasts within pyroclastic density currents (PDCs) tend to be more rounded than those in fall deposits. This rounding reflects degrees of comminution during transport, which produces an increase in fine-grained ash with distance from source (Manga, M., Patel, A., Dufek., J. 2011. Bull Volcanol 73: 321-333). The amount of ash produced due to comminution can potentially affect runout distance, deposit sorting, the volume of ash lofted into the upper atmosphere, and increase internal pore pressure (e.g., Wohletz, K., Sheridan, M. F., Brown, W.K. 1989. J Geophy Res, 94, 15703-15721). For example, increased pore pressure has been shown to produce longer runout distances than non-comminuted PDC flows (e.g., Dufek, J., and M. Manga, 2008. J. Geophy Res, 113). We build on the work of Manga et al., (2011) by completing a pumice abrasion study for two well-exposed flow units from the May 18th, 1980 eruption of Mt St Helens (MSH). To quantify differences in comminution from source, sampling and the image analysis technique developed in Manga et al., 2010 was completed at distances proximal, medial, and distal from source. Within the units observed, data was taken from the base, middle, and pumice lobes within the outcrops. Our study is unique in that in addition to quantifying the degree of pumice rounding with distance from source, we also determine the possible range of ash sizes produced during comminution by analyzing bubble wall thickness of the pumice through petrographic and SEM analysis. The proportion of this ash size is then measured relative to the grain size of larger ash with distance from source. This allows us to correlate ash production with degree of rounding with distance from source, and determine the fraction of the fine ash produced due to comminution versus vent-fragmentation mechanisms. In addition we test the error in 2D analysis by completing a 3D image analysis of selected pumice samples using a Camsizer. We find that the roundness of PDC

  4. Ultrasonic precision optical grinding technology

    Science.gov (United States)

    Cahill, Michael J.; Bechtold, Michael J.; Fess, Edward; Wolfs, Frank L.; Bechtold, Rob

    2015-10-01

    As optical geometries become more precise and complex and a wider range of materials are used, the processes used for manufacturing become more critical. As the preparatory stage for polishing, this is especially true for grinding. Slow processing speeds, accelerated tool wear, and poor surface quality are often detriments in manufacturing glass and hard ceramics. The quality of the ground surface greatly influences the polishing process and the resulting finished product. Through extensive research and development, OptiPro Systems has introduced an ultrasonic assisted grinding technology, OptiSonic, which has numerous advantages over traditional grinding processes. OptiSonic utilizes a custom tool holder designed to produce oscillations in line with the rotating spindle. A newly developed software package called IntelliSonic is integral to this platform. IntelliSonic automatically characterizes the tool and continuously optimizes the output frequency for optimal cutting while in contact with the part. This helps maintain a highly consistent process under changing load conditions for a more accurate surface. Utilizing a wide variety of instruments, test have proven to show a reduction in tool wear and increase in surface quality while allowing processing speeds to be increased. OptiSonic has proven to be an enabling technology to overcome the difficulties seen in grinding of glass and hard optical ceramics. OptiSonic has demonstrated numerous advantages over the standard CNC grinding process. Advantages are evident in reduced tool wear, better surface quality, and reduced cycle times due to increased feed rates. These benefits can be seen over numerous applications within the precision optics industry.

  5. THERMAL STUDY ON THE GRINDING OF GRANITE WITH SUPERABRASIVE TOOLS

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    In the present paer, a thermal study was conducted for the grinding of granite with diamond tools. Three types of grinding-straight surface grinding, deep grinding(circular sawing), and vertical spindle grinding-were studied. Some surface grinding tests were also conducted using a CBN(cubic boron nitride) wheel. Temperature distributions on the workpiece surface were measured using a foil thermocouple and the energy partition to the workpiece was estimated using a temperature matching method. The temperature for CBN surface grinding was found to be much higher than for diamond grinding. Energy partitions to the granite were 30%~36% for CBN surface grinding, 25%~32% for diamond surface grinding, about 53% for vertical spindle grinding, and 5.5%~9% for diamond deep grinding. The low energy partition value in deep grinding also suggested that more of the heat generated by grinding in this case can be conducted to the grinding tool and promote tool wear.

  6. Surface grinding of intermetallic titanium aluminides

    CERN Document Server

    Gröning, Holger Andreas

    2014-01-01

    A deductive kinematic model of creep-feed and speed-stroke grinding processes is developed to identify possibilities to reduce the energy introduced into the workpiece. By computer tomography analysis and tactile measurements of the grinding wheel the pore volume and the static cutting edge number are determined and included in the model. Based on the kinematic model and the grinding wheel characteristics an analytical evaluation of the specific grinding energy for speed-stroke and creep-feed grinding is carried out. The deducted process design is evaluated in experimental investigations. The

  7. Force Characteristics in Continuous Path Controlled Crankpin Grinding

    Institute of Scientific and Technical Information of China (English)

    ZHANG Manchao; YAO Zhenqiang

    2015-01-01

    Recent research on the grinding force involved in cylindrical plunge grinding has focused mainly on steady-state conditions. Unlike in conventional external cylindrical plunge grinding, the conditions between the grinding wheel and the crankpin change periodically in path controlled grinding because of the eccentricity of the crankpin and the constant rotational speed of the crankshaft. The objective of this study is to investigate the effects of various grinding conditions on the characteristics of the grinding force during continuous path controlled grinding. Path controlled plunge grinding is conducted at a constant rotational speed using a cubic boron nitride (CBN) wheel. The grinding force is determined by measuring the torque. The experimental results show that the force and torque vary sinusoidally during dry grinding and load grinding. The variations in the results reveal that the resultant grinding force and torque decrease with higher grinding speeds and increase with higher peripheral speeds of the pin and higher grinding depths. In path controlled grinding, unlike in conventional external cylindrical plunge grinding, the axial grinding force cannot be disregarded. The speeds and speed ratios of the workpiece and wheel are also analyzed, and the analysis results show that up-grinding and down-grinding occur during the grinding process. This paper proposes a method for describing the force behavior under varied process conditions during continuous path controlled grinding, which provides a beneficial reference for describing the material removal mechanism and for optimizing continuous controlled crankpin grinding.

  8. Energy Consumption in Comminution of Mica with Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; DONG Lu

    2007-01-01

    We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated, in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%, or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions, the efficiencies will become 1.91% and 2.29% for comminution without cavitation and with cavitation, respectively. The abrasive water jet technology is an effective way for comminution of mica powder.

  9. [ANATOMICAL PLATE COMBINED WITH CORTICAL BONE PLATE ALLOGRAFTS FOR TREATMENT OF COMMINUTED FRACTURES OF FEMORAL CONDYLES].

    Science.gov (United States)

    Guo, Zhimin; Gong, Xingxing; Li, Yanwei; Qiu, Xiaochun; Zhang, Meng; Shangguan, Tiancheng; Ao, Qingfang; Liu, Qiang

    2015-01-01

    To summarize the effectiveness of anatomical plate combined with cortical bone plate allografts in the treatment of comminuted fractures of the femoral condyles. Between January 2008 and December 2012, 18 patients with comminuted fractures of the femoral condyles were treated, including 13 males and 5 females with an average age of 45 years (range, 23-65 years). Fractures were caused by traffic accident in 11 cases, by falling from height in 4 cases, and by the other in 3 cases. The locations were the left side in 7 cases and the right side in 11 cases. Of 18 fractures, 12 were open fractures and 6 were closed fractures. The mean time from injury to operation was 6 days (range, 4-15 days). The fixation was performed by anatomical plate combined with cortical bone plate allografts, and autograft bone or allogeneic bone grafting were used. Superficial local skin necrosis occurred in 1 case, and was cured after skin graft, and other incisions achieved primary healing. All patients were followed up 12-36 months (mean, 23 months). X-ray films showed that bone union was achieved within 3-12 months (5.6 months on average). No related complication occurred, such as fixation loosening, refracture, infection, or immunological rejection. According to Merchan et al. criteria for knee joint function evaluation, the results were excellent in 7 cases, good in 9 cases, fair in 1 case, and poor in 1 case at last follow-up; the excellent and good rate was 88.9%. Anatomical plate combined with cortical bone plate allograft fixation is a good method to treat comminuted fractures of the femoral condyles. This method can effectively achieve complete cortical bone on the inside of the femur as well as provide rigid fixation.

  10. The effect of the variable frequency drive of the CNC roll grinding machine on the operation of other devices in low-voltage electrical installation

    Directory of Open Access Journals (Sweden)

    Simić Ninoslav

    2016-01-01

    Full Text Available This paper presents one of the observations that have been collected during the years of testing of electrical installations. A typical case from industrial plant in which are installed loads with variable frequency regulation is analyzed. We propose a simple way by measuring the frequency of the voltage in the objects, to establish the existence of possible irregularities in the operation of the individual units and analyze the influence of the current and voltage signal shape of one load to the work of other loads in the plant. The need for verification of electrical installations immediately upon receipt and installation of electrical equipment is emphasized and the use of the latest standards in the design and selection of equipment, in order to avoid unplanned expenses is recommended.

  11. Method for grinding precision components

    Science.gov (United States)

    Ramanath, Srinivasan; Kuo, Shih Yee; Williston, William H.; Buljan, Sergej-Tomislav

    2000-01-01

    A method for precision cylindrical grinding of hard brittle materials, such as ceramics or glass and composites comprising ceramics or glass, provides material removal rates as high as 19-380 cm.sup.3 /min/cm. The abrasive tools used in the method comprise a strong, light weight wheel core bonded to a continuous rim of abrasive segments containing superabrasive grain in a dense metal bond matrix.

  12. Analysis of Grinding Force and Elastic Deformation in Thread Grinding Process

    Directory of Open Access Journals (Sweden)

    Wei Wang

    2013-01-01

    Full Text Available Considering the grinding geometry of the thread grinding dynamic contact arc length, a dynamic numerical thread grinding model has been set up on the basis of study of a single grit grinding model. The properties of grinding force and dynamic contact arc-length have been studied by means of the developed numerical model. The results have shown that the angle of helix has little effect on the dynamic contact arc-length than the wheel speed on the dynamic contact arc-length. And the wheel speed also produced a large effect on grinding force.

  13. Ultraprecision, high stiffness CNC grinding machines for ductile mode grinding of brittle materials

    Science.gov (United States)

    McKeown, Patrick A.; Carlisle, Keith; Shore, Paul; Read, R. F.

    1990-10-01

    Under certain controlled conditions it is now possible to machine brittle materials such as glasses and ceramics using single or multi-point diamond tools (grinding), so that material is removed by plastic flow, leaving crack-free surfaces. This process is called 'shear' or 'ductile' mode grinding. It represents a major breakthrough in modern manufacturing engineering since it promises to enable: - complex optical components, both transmission and reflecting to be generated by advanced CNC machines with very little (or even zero) subsequent polishing. - complex shaped components such as turbine blades, nozzle guide vanes, etc. to be finish machined after near net shape forming, to high precision in advanced ceramics such as silicon nitride, without inducing micro-cracking and thus lowering ultimate rupture strength and fatigue life. Ductile mode "damage free" grinding occurs when the volume of materials stressed by each grit of the grinding wheel is small enough to yield rather than exhibit brittle fracture, i.e. cracking. In practice, this means maintaining the undeformed chip thickness to below the ductile-brittle transition value; this varies from material to material but is generally in the order of 0.1 pm or 100 nm, (hence the term "nanogrinding" is sometimes used) . Thus the critical factors for operating successfully in the ductile regime are machine system accuracy and dynamic stiffness between each grit and the workpiece. In detail this means: (i) High precision 'truing' of the diamond grits, together with dressing of the wheel bond to ensure adequate ' openness'; (ii) Design and build of the grinding wheel spindle with very high dynamic stiffness; error motions, radial and axial, must be considerably less than 100 nfl. (iii) Design and build of the workpiece carriage motion system with very high dynamic stiffness; error motions, linear or rotary, must be well within 100 nm. (iv) Smooth, rumble-free, high-stiffness servo-drives controlling the motions

  14. Influence of a High-Pressure Comminution Technology on Concentrate Yields in Copper Ore Flotation Processes

    Directory of Open Access Journals (Sweden)

    Saramak D.

    2014-10-01

    Full Text Available The article concerns the issues of flotation process effectiveness in relationship to the operating conditions of a high-pressure comminution process course. Experimental programme covering a flotation laboratory batch tests was a verification technique of a high-pressure crushing operations course. The most favorable values of flotation concentrate weight recoveries were obtained for the pressing force 6 kN and 4% of the feed moisture. It was also determined the model of the concentrate weight recovery as a function of pressing force in the press and feed moisture content. This model was the basis for the optimization of effects of copper ore flotation processes preceded in high-pressure crushing operation in roller presses.

  15. EVALUATION OF RESULTS OF BRIDGE PLATING IN COMMINUT ED FRACTURES OF LONG BONES

    Directory of Open Access Journals (Sweden)

    Prasanta Kr.

    2013-03-01

    Full Text Available ABSTRACT: INTRODUCTION: Osteosynthesis with open reduction technique in comm inuted fracture has several disadvantages like increase ra te of non-union, soft tissue problem, infection and implant failure. These problems may be overcome b y percutaneous bridge plating technique which preserve the vascularity and soft ti ssue attachment of fracture fragments. MATERIALS AND METHODS: Twenty-five patients were involve in this study . Al l of twenty- five patients with closed comminuted diaphyseal fract ures of femur (n-10 and tibia (n-15 were operated on using the principle indirect reductio n and biological fixation with bridge plate under image intensifier. Partial and full weight be aring were allowed according to clinical and radiological union. RESULTS: Most regained excellent range of motion of knee and ankle. Mean time of radiological union was 20.12 weeks. Two pati ents had superficial skin problem which healed with local wound care. One patient had non un ion which was healed by bone grafting. In this study excellent result was seen in 18 cases, g ood in five and fair in two patients. CONCLUSION: Our study indicates that minimally invasive bridge plating is an effective alternative for treatment of comminuted diaphyseal f racture of long bones. These complex fractures give complete recovery of normal limb func tion at an ear ly stage with less complication.

  16. Study on corrosive grinding of gears

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Careful grinding or honing is usually required in machining of gears in order to improvethe machining quality of gear surface. Thus several grinding additives were used to formulate syn-thetic grinding lubricants similar to superior running-in lubricants. Experimental results show thatthe tooth surface of the produced oblique gear and steel worm becomes extremely smooth aftergrinding at a certain load for about a half to one hour. Especially, the gear surface finished withspecially formulated grinding lubricant reaches mirror-like smoothness. The quality of the geartooth can be improved by corrosive grinding, while the corrosive grinding time can be controlled byadjusting the quantity of the corrosive additives and the speed and load of the gears.

  17. A modified preauricular-temporal approach for fixing comminuted and redisplaced zygomatic arch fractures with the resorbable bone plate

    Institute of Scientific and Technical Information of China (English)

    CHEN Peng; LIU Bing; ZHANG Hai-zhong; BU Jing-qiu

    2012-01-01

    Objective: To evaluate the effectiveness of the rigid internal fixation for comminuted and redisplaced zygomatic arch fractures by modified preauricular-temporal approach with the resorbable bone fixation.Methods: Totally twenty patients aged from 14 to 68 years and admitted to our hospital between September 2006 and June 2011 were reviewed,of whom seventeen had a unilateral comminuted zygomatic arch fracture and three redisplaced arch fracture after failed closed reduction.The fracture segments were aligned to restore the preinjury form of the arch by rigid fixation with resorbable plates and screws through a modified preauricular-temporal incision.Results: The fractures were well reduced,preauricular-temporal scar and lateral facial contour were aesthetically satisfying,and no case had limited mouth opening as well as facial palsy.The resorbable plates were not palpated one year after the operation.Conclusion: The rigid internal fixation through the preauricular-temporal approach with the resorbable bone is an effective method for the comminuted and redisplaced zygomatic arch fractures.

  18. Experimental Setup for Diamond Grinding Using Electrochemical InProcess Controlled Dressing (ECD) of Grinding Wheel

    OpenAIRE

    M. A. Shavva; E. M. Zaharevich

    2014-01-01

    The most effective method for finish machining of hard-metals and alloys is to use the diamond grinding wheels for grinding. An application of diamond wheels significantly increases the employee output, reduces costs, and raises manufacturing efficiency with achieving the high performance properties of treated surfaces.During grinding a working surface of diamond wheel wears out. It adversely affects the cutting capability of the diamond grains, and depending on the grinding conditions can oc...

  19. Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding

    Directory of Open Access Journals (Sweden)

    Zhang Dongkun

    2015-04-01

    Full Text Available Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication (MQL, and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm3, respectively. The specific grinding energy significantly decreased to 32.7 J/mm3 in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%, respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%, and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS2, carbon nanotube (CNT, and ZrO2 nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS2 nanoparticle was only 32.7 J/mm3, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS2 nanoparticle, which indicated its remarkable lubrication effects. Furthermore, the role of MoS2 particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS2 volume concentrations of 1%, 2%, and 3% were used. Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS2 nanoparticle volume concentration increased. Satisfactory grinding surface lubrication effects were obtained with 2% MoS2 nanoparticle volume concentration.

  20. Changeing of fly ash leachability after grinding

    Science.gov (United States)

    Lakatos, J.; Szabo, R.; Racz, A.; Banhidi, O.; Mucsi, G.

    2016-04-01

    Effect of grinding on the reactivity of fly ash used for geopolymer production was tested. Extraction technique using different alkaline and acidic solutions were used for detect the change of the solubility of elements due to the physical and mechano-chemical transformation of minerals in function of grinding time. Both the extraction with alkaline and acidic solution have detected improvement in solubility in function of grinding time. The enhancement in alkaline solution was approx. 100% in case of Si and Al. The acidic medium able to dissolve the fly ash higher manner than the alkaline, therefore the effect of grinding was found less pronounced.

  1. Study on the Friction Coefficient in Grinding

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The friction between the abrasive grains and workpi ec e is a crutial factor determining the main grinding output. Few studies have bee n carried out investigating the values of the friction coefficient in grinding, due to the difficulty of direct measurement. In this paper, a mathematical model of the friction coefficient in grinding has been established with the aid of a new grinding parameter C ge, which has close relations to wheel wear rate Z s, metal removal rate Z w, specific energy u and gr...

  2. Controlled wear of vitrified abrasive materials for precision grinding applications

    Indian Academy of Sciences (India)

    M J Jackson; B Mills; M P Hitchiner

    2003-10-01

    The study of bonding hard materials such as aluminium oxide and cubic boron nitride (BN) and the nature of interfacial cohesion between these materials and glass is very important from the perspective of high precision grinding. Vitrified grinding wheels are typically used to remove large volumes of metal and to produce components with very high tolerances. It is expected that the same grinding wheel is used for both rough and finish machining operations. Therefore, the grinding wheel, and in particular its bonding system, is expected to react differently to a variety of machining operations. In order to maintain the integrity of the grinding wheel, the bonding system that is used to hold abrasive grains in place reacts differently to forces that are placed on individual bonding bridges. This paper examines the role of vitrification heat treatment on the development of strength between abrasive grains and bonding bridges, and the nature of fracture and wear in vitrified grinding wheels that are used for precision grinding applications.

  3. [Research on direct forming of comminuted fracture surgery orienting model by selective laser melting].

    Science.gov (United States)

    He, Xingrong; Yang, Yongqiang; Wu, Weihui; Wang, Di; Ding, Huanwen; Huang, Weihong

    2010-06-01

    In order to simplify the distal femoral comminuted fracture surgery and improve the accuracy of the parts to be reset, a kind of surgery orienting model for the surgery operation was designed according to the scanning data of computer tomography and the three-dimensional reconstruction image. With the use of DiMetal-280 selective laser melting rapid prototyping system, the surgery orienting model of 316L stainless steel was made through orthogonal experiment for processing parameter optimization. The technology of direct manufacturing of surgery orienting model by selective laser melting was noted to have obvious superiority with high speed, precise profile and good accuracy in size when compared with the conventional one. The model was applied in a real surgical operation for thighbone replacement; it worked well. The successful development of the model provides a new method for the automatic manufacture of customized surgery model, thus building a foundation for more clinical applications in the future.

  4. IMPACT GRINDING OF DAMP MATERIALS

    Directory of Open Access Journals (Sweden)

    Ladaev Nikolay Mikhaylovich

    2012-10-01

    Centrifugal grinders were used to analyze the grinding process. The experimental data have proven that the probability of destruction of damp samples is a lot higher than the one of dry samples, given the same initial dimensions of particles and the loading intensity. The rise in the probability of destruction is stipulated by the fact that that the grinder speed at which crushing is triggered is lower in case of damp samples than in case of dry ones. Expressions for speed that describes destruction initiation and the probability of destruction depending on the type of materials, the moisture content and the loading intensity have been derived.

  5. Optimization of Metal Removal Rateon Cylindrical Grinding For Is 319 Brass Using Taguchi Method

    Directory of Open Access Journals (Sweden)

    Gaurav Upadhyay

    2015-06-01

    Full Text Available Cylindrical grinding is one of the most important metal cutting processes used extensively in the Metal finishing operations. Metal removal rate and surface finish are the important output responses in the production with respect to quantity and quality respectively. The objective of this paper is to arrive at the optimal grinding conditions that will maximize metal removal rate when grinding IS 319 brass. Empirical models were developed using design of experiments by Taguchi L9 Orthogonal Array and the adequacy of the developed model is tested with ANOVA.

  6. THEORETICAL AND EXPERIMENTAL STUDIES OF ENERGY-EFFICIENT GRINDING PROCESS OF CEMENT CLINKER IN A BALL MILL

    Directory of Open Access Journals (Sweden)

    Kuznetsova M.M.

    2014-08-01

    Full Text Available The article presents results of theoretical and experimental research of grinding process of bulk materials in a ball mill. The new method of determination of energy efficiently mode of operation of ball mills in a process of a cement clinker grinding is proposed and experimentally tested.

  7. Manufacturing processes 2 grinding, honing, lapping

    CERN Document Server

    Klocke, Fritz

    2009-01-01

    Presents a view of the most common machining and non-machining manufacturing processes. This volume describes the characteristics of abrasive tools, their design and manufacturing, followed by the fundamentals of grinding fluids. It also discusses grinding of different materials (steel, cast iron, hard and brittle materials, nickel and titanium).

  8. Precision diamond grinding of ceramics and glass

    Energy Technology Data Exchange (ETDEWEB)

    Smith, S.; Paul, H.; Scattergood, R.O.

    1988-12-01

    A new research initiative will be undertaken to investigate the effect of machine parameters and material properties on precision diamond grinding of ceramics and glass. The critical grinding depth to initiate the plastic flow-to-brittle fracture regime will be directly measured using plunge-grind tests. This information will be correlated with machine parameters such as wheel bonding and diamond grain size. Multiaxis grinding tests will then be made to provide data more closely coupled with production technology. One important aspect of the material property studies involves measuring fracture toughness at the very short crack sizes commensurate with grinding damage. Short crack toughness value`s can be much less than the long-crack toughness values measured in conventional fracture tests.

  9. Physical characterization of coffee after roasting and grinding

    Directory of Open Access Journals (Sweden)

    Gabriel Henrique Horta de Oliveira

    2014-09-01

    Full Text Available Flowability is an important characteristic of handling process for efficiency and reliability purpose of post-harvest operations, which are governed by the physical properties of the product. Physical properties determination is an important factor for formulation of machinery projects and sizing of post-harvest operations, which may impact considerably on the products quality, influencing directly the operation cost and company profit. Thus, the objective of this work was to evaluate and determinate some physical properties (repose angle, unit and bulk density, porosity and color coordinates, particle size, moisture content, water activity, angle of internal friction and effective angle of internal friction of coffee, such as to evaluate the influence of different roast and grinding degrees over these properties. Crude grain coffee (Coffea canephora and Coffea arabica, dehulled and dried were used. These were roasted at two levels: medium light and medium-dark brown, which Agtron numbers are, respectively, SCAA#65 and SCAA#45. After roasting process, grains were grinded at three particle sizes (thin, medium and thick. Both particle size and roast degree significantly affected physical properties of coffee. Coffee samples roasted at medium dark level obtained lower values of moisture content, water activity, repose angle, bulk and real density. Coffee samples grinded at level thin presented an increase of angle of internal friction and effective angle of internal friction, repose angle, bulk and real density, porosity and decrease of water activity values.

  10. CASE REPORT OF COMPOUND COMMINUTED FRACTURE CLAVICLE WITH VEIN AND PLEURAL INJURY

    Directory of Open Access Journals (Sweden)

    Vinayak Nerlikar

    2015-01-01

    Full Text Available We report a case of compound segmental comminuted fracture of the Left clavicle , fracture of second rib , comminuted fracture of scapula with subclavian vein laceration and perforation of the parietal pleura and lung contusion that caused massive haemo - pneumothorax. Emergency exploration followed by repair of subclavian vein , pleura and fixation of clavicle were able to salvage the patient.

  11. Production of scallop shell nanoparticles by mechanical grinding as a formaldehyde adsorbent

    Energy Technology Data Exchange (ETDEWEB)

    Yamanaka, Shinya, E-mail: syama@mmm.muroran-it.ac.jp [Muroran Institute of Technology, College of Environmental Technology (Japan); Suzuma, Akifumi [Muroran Institute of Technology, Division of Applied Sciences (Japan); Fujimoto, Toshiyuki; Kuga, Yoshikazu [Muroran Institute of Technology, College of Environmental Technology (Japan)

    2013-04-15

    Scallop shells, which are a waste product in the seafood industry, are disposed more than 200,000 ton per year in Hokkaido, Japan. We report effective uses and simple application for discarded shells as a formaldehyde adsorbent. The adsorption performance of scallop shells to remove formaldehyde vapor is investigated. Planetary ball milling under dry conditions and subsequent water addition realize shells with a crystallite size (35-90 nm) and equivalent size of the specific surface area (41-191 nm) in the nanometer range. The comminution properties of the scallop shells, especially the grinding limit, are estimated via a semi-theoretical consideration for the grinding limit. Additionally, the adsorbed amount of gaseous formaldehyde using a self-designed adsorption line is estimated. The nanosized scallop shells exhibit an excellent adsorption performance rather than the feed shell, and the adsorbed amount is positively correlated with the specific surface area of the shell. Hence, scallop shells have potential to adsorb volatile organic compounds.

  12. A comparative quality appraisal of finely comminuted batters produced using three types of knives.

    Science.gov (United States)

    Krzywdzińska-Bartkowiak, Mirosława; Piątek, Michał; Dolata, Włodzimierz

    2014-01-01

    The aim of this study was to compare the work efficiency of three types of knives mounted successively on a knife roll of a cutter by evaluating the quality and structure of produced finely comminuted batters as well as power consumption and electric energy consumption during chopping. Experimental material comprised finely comminuted meat batters produced under commercial scale production conditions using smooth knives, knives with riffles and knives with holes. Parameters measured in batter included temperature, water, fat, free water, apparent viscosity, thermal drip and batter structure using computer image analysis. Computer image analysis showed that the best comminution and dispersion of fat globules in the protein matrix together with very good comminution of collagen fibres were observed at the application of knives with holes. Among the three types of knives used in the production of finely comminuted meat batters the best batter in terms of its quality and structure was produced using knives with holes.

  13. Progress in abrasive and grinding technology

    CERN Document Server

    Xu, Xipeng

    2009-01-01

    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  14. High speed low damage grinding of advanced ceramics - Phase II Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A.; Malkin, S.

    2000-02-01

    In the manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. As a result, one of the most challenging tasks faced by manufacturing process engineers is the development of a ceramic finishing process to maximize part throughput while minimizing costs and associated scrap levels. The efforts summarized in this report represent the second phase of a program whose overall objective was to develop a single-step, roughing-finishing process suitable for producing high-quality silicon nitride parts at high material removal rates and at substantially lower cost than traditional, multi-stage grinding processes. More specifically, this report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding which employs elevated wheel speeds to achieve the small grain depths of cut necessary for low-damage grinding while operating at relatively high material removal rates. The study employed the combined use of laboratory grinding tests, mathematical grinding models, and characterization of the resultant surface condition. A single-step, roughing-finishing process operating at high removal rates was developed and demonstrated.

  15. The Inlet Engine Valves Grinding Using Different Types of Cutting Fluids and Grinding Wheels

    Directory of Open Access Journals (Sweden)

    Eraldo Jannone da Silva

    2002-06-01

    Full Text Available In this paper an experimental research is presented in which different types of cutting fluids (a cutting oil and three different types of soluble oils and grinding wheels (alumina and vitrified CBN were tested in the inlet engine valves grinding. As evaluation parameters the workpiece residual stress and the grinding wheel wear were analyzed. The cutting fluid and the grinding wheel types adopted resulted in changes in all the parameters, due to the different lubricant abilities among the fluids and due to the differences in the mechanical and thermal properties among the abrasives tested. For grinding this steel, the CBN wheel is the best choice, mainly due to compressive residual stress results obtained for all cutting fluids tested. The cutting oil is the most adequate cutting fluid to be used, due to its higher lubricity and ability in keeping the wheel sharp for longer periods of time, reducing the overall grinding energy and the thermal damage.

  16. Analysing a Relationship Between Wheel Wear and Cutting Forces During Diamond Grinding

    Directory of Open Access Journals (Sweden)

    M. A. Shavva

    2014-01-01

    Full Text Available In diamond grinding cutting forces affect the quality of the machined surface. We can estimate a wear rate of the diamond wheel by the magnitude of the forces and promptly resort to the restoration of its cutting properties. To solve this problem it is necessary to define a relationship between grinding wheel wear and cutting forces. There was no this dependence found in the sources of literature.The forces acting on a single worn diamond grain are considered to find the relationship between wheel wear and cutting forces. The main forces acting on the diamond grain are such as a reaction force of machining material, a frictional force over a worn place of the grain, and a total pressure on the contact surface of the grain and machining material. According to calculation results, in grinding the cutting forces are proportional to the hardness of machining material, and depend on the grain wear, as well as on the process operation conditions.The paper presents a technique for calculating the number of cutting (active grains per unit surface of diamond wheel to determine a total cutting force in grinding. The number of cutting grains depends on the properties of diamond wheel and on the operation conditions of grinding process.During grinding a total cutting force is calculated through the single grain cutting force, the number of cutting grains per unit surface of the grinding wheel and the contact area between the wheel and the work piece. Theoretical calculation of the forces is based on the condition that protrusions of all cutting grains are identical and all grains have a maximum wear, i.e. maximum worn place of grain.Calculations based on proposed theoretical formulas are compared with the calculations from the empirical formulas given in the literature. Varying the operation conditions of grinding makes the comparison. Convergence of results in the range of 5-20% is regarded as acceptable.On the BMSTU base flat diamond grinding of tungsten

  17. High Efficiency ELID Grinding of Garnet Ferrite

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Hard and brittle materials such as ferrite, optical glass and ceramics have been widely used in many fields because of their good characteristics and still gain more attentions. However, it is difficult to machine and get good surface quality. Some parts made of these materials have large machining allowances and need to be produced with large batch, but the machining efficiency is very low with usual grinding method. So it is of great importance to research the high efficiency grinding technology of hard ...

  18. Multiparameter Optimization and Controlling for Cylindrical Grinding Process

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper bursts the bondage of conventional no-burn thought, presents an optimum strategy permitting burn appear in grinding roughing stage, but the burning layer can be summed on the following finishing stage. On the base of the basic grinding models, the objective function and constrained functions for the multiparameter optimum grinding models had been built in this paper. By the computer simulation, the nonlinear optimum grinding control parameters had been obtained, and the truth grinding process had...

  19. Mirror Surface Grinding of Steel Bonded Carbides

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The steel bonded carbide, a composite material, is very difficult to be machined to a fine finish mirror surface. In this paper, an electrolytic in-process dressing (ELID) grinding with metallic bond super-hard abrasive wheel was developed for grinding steel bonded carbide GT35. Factors affecting ELID grinding performance were analyzed by an atomic force microscope (AFM). Based on the analysis of AFM topography of the fine ground mirror surface of the steel bonded carbide, a schematic diagram of the mechanism of micro-removal of the ground surface was described. The AFM topography also shows that the hard brittle carbide particles, on the surface of steel bonded carbide, were machined out by ductile cutting. Since the grinding cracks in the ground surface are due to temperature gradient, temperature distribution in the grinding area was analyzed by finite element method (FEM). Experimental results indicate that a good mirror surface with Ra<0.02pm can be obtained by the developed ELID grinding system.

  20. Analysis and Compensation for Gear Accuracy with Setting Error in Form Grinding

    Directory of Open Access Journals (Sweden)

    Chenggang Fang

    2015-01-01

    Full Text Available In the process of form grinding, gear setting error was the main factor that influenced the form grinding accuracy; we proposed an effective method to improve form grinding accuracy that corrected the error by controlling the machine operations. Based on establishing the geometry model of form grinding and representing the gear setting errors as homogeneous coordinate, tooth mathematic model was obtained and simplified under the gear setting error. Then, according to the gear standard of ISO1328-1: 1997 and the ANSI/AGMA 2015-1-A01: 2002, the relationship was investigated by changing the gear setting errors with respect to tooth profile deviation, helix deviation, and cumulative pitch deviation, respectively, under the condition of gear eccentricity error, gear inclination error, and gear resultant error. An error compensation method was proposed based on solving sensitivity coefficient matrix of setting error in a five-axis CNC form grinding machine; simulation and experimental results demonstrated that the method can effectively correct the gear setting error, as well as further improving the forming grinding accuracy.

  1. Virtual Sensors for On-line Wheel Wear and Part Roughness Measurement in the Grinding Process

    Directory of Open Access Journals (Sweden)

    Ander Arriandiaga

    2014-05-01

    Full Text Available Grinding is an advanced machining process for the manufacturing of valuable complex and accurate parts for high added value sectors such as aerospace, wind generation, etc. Due to the extremely severe conditions inside grinding machines, critical process variables such as part surface finish or grinding wheel wear cannot be easily and cheaply measured on-line. In this paper a virtual sensor for on-line monitoring of those variables is presented. The sensor is based on the modelling ability of Artificial Neural Networks (ANNs for stochastic and non-linear processes such as grinding; the selected architecture is the Layer-Recurrent neural network. The sensor makes use of the relation between the variables to be measured and power consumption in the wheel spindle, which can be easily measured. A sensor calibration methodology is presented, and the levels of error that can be expected are discussed. Validation of the new sensor is carried out by comparing the sensor’s results with actual measurements carried out in an industrial grinding machine. Results show excellent estimation performance for both wheel wear and surface roughness. In the case of wheel wear, the absolute error is within the range of microns (average value 32 μm. In the case of surface finish, the absolute error is well below Ra 1 μm (average value 0.32 μm. The present approach can be easily generalized to other grinding operations.

  2. Comparison of Grinding Characteristics of Converter Steel Slag with and without Pretreatment and Grinding Aids

    Directory of Open Access Journals (Sweden)

    Jihui Zhao

    2016-10-01

    Full Text Available The converter steel slag cannot be widely used in building materials for its poor grindability. In this paper, the grinding characteristics of untreated and pretreated (i.e., magnetic separation steel slag were compared. Additionally, the grinding property of pretreated steel slag was also studied after adding grinding aids. The results show that the residues (i.e., oversize substance that passed a 0.9 mm square-hole screen can be considered as the hardly grinding phases (HGP and its proportion is about 1.5%. After the initial 20 min grinding, the RO phase (RO phase is a continuous solid solution which is composed of some divalent metal oxides, such as FeO, MgO, MnO, CaO, etc., calcium ferrite, and metallic iron phase made up most of the proportion of the HGP, while the metallic iron made up the most component after 70 min grinding. The D50 of untreated steel slag could only reach 32.89 μm after 50 min grinding, but that of pretreated steel slag could reach 18.16 μm after the same grinding time. The grinding efficiency of steel slag was obviously increased and the particle characteristics were improved after using grinding aids (GA, especially the particle proportions of 3–32 μm were obviously increased by 7.24%, 7.22%, and 10.63% after 40 min, 50 min, and 60 min grinding, respectively. This is mainly because of the reduction of agglomeration and this effect of GA was evidenced by SEM (scanning electron microscope images.

  3. [Treatment of comminuted fractures of the lower end of the radius with internal osteosynthesis, traction and early mobilization].

    Science.gov (United States)

    Bégué, T; Judet, T; de Thomasson, E; Rouvreau, P; de Cheveigné, C; Garreau de Loubresse, C; Boury, G

    1995-01-01

    Goals for treatment of comminutive fractures of the distal radius include restoration of the articular profile of the proximal part of the joint, while axial loading forces must be avoided as much as possible to prevent secondary displacement. The choice of an internal fixation protected by an external wrist distractor-fixator, with early activo-passive mobilisation, seems to achieve the goal. Twelve patients with a comminuted fracture of the distal radius, including axial articular impigment displacement were reviewed for this study. All fractures were Frykman's type III, IV, VII or VIII. Distraction was done with a specific external apparatus, allowing an internal fixation, using an anterior plate and posterior Kirschner wires for the more complex cases. Distraction was released at the end of the surgical procedure, while the distractor was left in place. The wrist was mobilised early in the post-operative period, and the distractor was removed two months later. At a mean follow-up of 8.5 months, two patients were still painful. Mean motion of the wrist joint was 115 degrees for flexion-extension and 35 degrees for radio-ulnar deviation. Radiological results were good (10 cases), in both planes sagittal and frontal, and stable with time. The radio-ulnar index was correct in 11 cases. Only two cases of Sudeck's atrophy were noted. Authors use a specific external wrist distractor to obtain and maintain reduction in comminuted fractures of the distal end of the radius, using internal fixation in combination. Early motion of the wrist, protected by the wrist distractor seems to lower rates of Sudeck's atrophy.

  4. Severely comminuted radius fracture presenting as a signature patterned injury

    Directory of Open Access Journals (Sweden)

    Saurabh Jain

    2016-01-01

    Full Text Available Dilemma still prevails, regarding the exact management of mangled extremity injuries between limb salvage versus amputation, each having there own set of complications. We here present a case of severely comminuted fractures of radius (bag of bones along with the multiple criss-cross shaped lacerated wounds on the forearm and wrist presenting as a “signature pattern injury” caused by entrapment of the limb in the concrete mixer. MESS score of patient was 8, a score valid for amputation, but contrary, we successfully salvaged the patient's limb with use of radio-carpal distracter. Management of mangled injuries should be individualized, with due consideration to the mechanism and force of injury, associated injuries, and the patient profile.

  5. Severely comminuted radius fracture presenting as a signature patterned injury.

    Science.gov (United States)

    Jain, Saurabh; Rajan, Sunil; Srivastava, Abhishek

    2016-01-01

    Dilemma still prevails, regarding the exact management of mangled extremity injuries between limb salvage versus amputation, each having there own set of complications. We here present a case of severely comminuted fractures of radius (bag of bones) along with the multiple criss-cross shaped lacerated wounds on the forearm and wrist presenting as a "signature pattern injury" caused by entrapment of the limb in the concrete mixer. MESS score of patient was 8, a score valid for amputation, but contrary, we successfully salvaged the patient's limb with use of radio-carpal distracter. Management of mangled injuries should be individualized, with due consideration to the mechanism and force of injury, associated injuries, and the patient profile.

  6. Research on the processing speed of cam grinding

    Science.gov (United States)

    Peng, Baoying; Han, Qiushi

    2011-05-01

    Cam Grinding is a special kind of non-circular machining. The processing speed of cam grinding has a major influence on cam machining precision. In this paper, decomposed the X-axis feed speed and C-axis velocity by the tangential speed and normal speed in accordance with the curvature circle at the point of cam profile grinding. Proposed the cam grinding processing speed model and linear velocity calculation formula, the processing experiment on the CNC camshaft grinding machine results show that the cam grinding speed model is correct. Constant angular speed grinding and constant linear speed grinding are analyzed respectively, which provides a theoretical basis for cam grinding processing speed optimization.

  7. A Review of Literature on analysis of JIG Grinding Process

    DEFF Research Database (Denmark)

    Sudheesh, P. K.; Puthumana, Govindan

    2016-01-01

    in jig grinding, because of their uniformity and purity. In this paper, abrief review of the analysis of jig grinding process considering various research trends is presented. The areas highlighted are: optimization, selection of abrasives, selection of processing conditions and practical considerations......Jig grinding is a process practically used by tool and die makers in the creation of jigs or mating holes and pegs on dies.The abrasives normally used in jig grinding are divided into Natural Abrasives and Artificial Abrasives. Artificial Abrasiveare preferred in manufacturing of grinding wheels....... The optimization of parameters in jig grinding process is important to maximize productivity and to improve quality. The abrasives of hard jig grinding wheels get blunt quickly so these are recommended to grind workpiece of low hardness and soft grinding wheels are recommended for hard material workpieces. The jig...

  8. ONLINE GRINDING WHEEL WEAR COMPENSATION BY IMAGE BASED MEASURING TECHNIQUES

    Institute of Scientific and Technical Information of China (English)

    WAN Daping; HU Dejin; WU Qi; ZHANG Yonghong

    2006-01-01

    Automatic compensation of grinding wheel wear in dry grinding is accomplished by an image based online measurement method. A kind of PC-based charge-coupled device image recognition system is schemed out, which detects the topography changes of the grinding wheel surface. Profile data, which corresponds to the wear and the topography, is measured by using a digital image processing method. The grinding wheel wear is evaluated by analyzing the position deviation of the grinding wheel edge. The online wear compensation is achieved according to the measure results. The precise detection and automatic compensation system is integrated into an open structure CNC curve grinding machine. A practical application is carried out to fulfil the precision curve grinding. The experimental results confirm the benefits of the proposed techniques, and the online detection accuracy is less than 5 μm. The grinding machine provides higher precision according to the in-process grinding wheel error compensation.

  9. Ulnocarpal stabilization in the management of comminuted fractures distal end radius

    OpenAIRE

    Gupta Dinesh; Kumar Gaurav

    2009-01-01

    Background : Malunion due to progressive radial collapse during healing is a common complication following comminuted fracture distal radius treated by conventional methods. Many treatment modalities have been described with their own merits and demerits. Stabilization of ulnocarpal articulation is an effective method to prevent radial collapse during healing, and hence this study. Materials and Methods : A prospective study of 200 patients of comminuted intraarticular fracture lower end rad...

  10. Modulus Proposal for a Multi Axes Grinding of Sculptured Surfaces

    Science.gov (United States)

    Jandečka, Karel

    2009-11-01

    This paper presents the use of the CAD/CAM system Cimatron for free programming of NC grinding machines. NC technology use, first of all in milling, turning and drilling operations, is widely dispersed at present. Development of these technologies depends to some extent on the cutting tools which are to be produced and sharpened to a high quality. Usable properties of the cutting tools, e.g. the shape accuracy, the quality of function surfaces, etc., are inspired by the production technology used. This technology plays a main role in production and sharpening of powerful and complex shaped cutting tools.

  11. Analysis on the grinding quality of palm oil fibers by using combined grinding equipment

    Science.gov (United States)

    Gan, H. L.; Gan, L. M.; Law, H. C.

    2015-12-01

    As known, Malaysia is the second largest palm oil producer worldwide after Indonesia, therefore indicating the abundance of its wastes within the country. The plantation would be seen to increase to at least 5.2 million ha by 2020, and the waste generation would be 50-70 times the plantation. However, the efficiency of bulk density is reduced. This is one of the main reasons of the initiation of this size reduction/ grinding research. With appropriate parameters, grinding will be seen to be helping in enhancing the inter-particle bindings, subsequently increasing the quality of final products. This paper focuses on the grinding quality involving palm oil wastes by using the Scanning Electron Microscope (SEM). The samples would first be ground to powder at varying grinding speed and finally got the randomly chosen particles measured to obtain the size range. The grinding speed was manipulated from 15 Hz to 40 Hz. From the data obtained, it was found the particles fineness increased with increasing grinding speed. In general, the size ranged from 45 μm to about 600 μm, where the finest was recorded at the speed of 40 Hz. It was also found that the binding was not so encouraging at very low speeds. Therefore, the optimum grinding speed for oil palm residues lied in the range of 25 Hz to 30 Hz. However, there were still limitations to be overcome if the accuracy of the image clarity is to be enhanced.

  12. Application of cryogenic grinding to achieve homogenization of transuranic wastes

    Energy Technology Data Exchange (ETDEWEB)

    Atkins, W.H.; Hill, D.D.; Lucero, M.E.; Jaramillo, L.; Martinez, H.E. [and others

    1996-08-01

    This paper describes work done at Los Alamos National Laboratory (LANL) in collaboration with the Department of Energy Rocky Flats Field Office (DOE/RFFO) and with the National Institute of Standards and Technology (NIST), Boulder, Colorado. Researchers on this project have developed a method for cryogenic grinding of mixed wastes to homogenize and, thereby, to acquire a representative sample of the materials. There are approximately 220,000 waste drums owned by the Rocky Flats Environmental Technology Site (RFETS)-50,000 at RFETS and 170,000 at the Idaho National Engineering Laboratory. The cost of sampling the heterogeneous distribution of waste in each drum is prohibitive. In an attempt to produce a homogeneous mixture of waste that would reduce greatly the cost of sampling, researchers at NIST and RFETS are developing a cryogenic grinder. The Los Alamos work herein described addresses the implementation issues of the task. The first issue was to ascertain whether samples of the {open_quotes}small particle{close_quotes} mixtures of materials present in the waste drums at RFETS were representative of actual drum contents. Second, it was necessary to determine at what temperature the grinding operation must be performed in order to minimize or to eliminate the release of volatile organic compounds present in the waste. Last, it was essential to evaluate any effect the liquid cryogen might have on the structural integrity and ventilation capacity of the glovebox system. Results of this study showed that representative samples could be and had been obtained, that some release of organics occurred below freezing because of sublimation, and that operation of the cryogenic grinding equipment inside the glovebox was feasible.

  13. Research on Visualization in Scientific Computation of Grinding Temperature Field

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The paper introduces the concepts, classification and method of visualization in scientific computation. Visual C++ developing tool is used to compute surface grinding forces and grinding temperature field models. The three-dimensional entity model of workpiece is made with OpenGL tool, and the different colors on the workpiece entity show different value of temperature, so the visualization of grinding temperature field is realized. The temperature value of every points in grinding temperature field, the c...

  14. Effection of grinding system rigidity ultra-precision grinding of aspheric mould and error compensation

    Science.gov (United States)

    Yin, S. H.; Gong, S.

    2016-10-01

    In ultra-precision oblique axis grinding process for machining micro aspherical mould, form error of aspherical surface is caused by the inconsistence elastic deformation of grinding system, which derived from differences velocity from inside to out. In this case, whole PV value can meet requirements, however, pits are produced in central after error compensation, which is unworkable. In this paper, mechanism of machining error caused by grinding system rigidity is analyzed, and experiments are carried out. Form error compensation grinding are carried out in the central local area, based on traditional error compensation method, which can effectively eliminate the pits of surface center. In this method, cemented carbide YG8 which diameter is about 6mm is ground. The results showed that the form accuracy under PV 200 nm and under PV 50 nm within the scope of 1 mm, and the surface roughness under Ra2nm.

  15. Grinding of WC–Co hardmetals

    NARCIS (Netherlands)

    Hegeman, J.B.J.W.; Hosson, J.Th.M. De; With, G. de

    2001-01-01

    This paper concentrates on the morphology of the ground surface of cobalt tungsten carbide (WC) composite materials that belong to the category of so-called hardmetals. A deformed and detached surface layer was found on top of the specimens after surface grinding with a diamond wheel. In order to

  16. MANAGEMENT OF COMMINUTED FRACTURES OF LOWER EXTREMITY WITH MINIMALLY INVASIVE PLATE OSTEOSYNTHESIS

    Directory of Open Access Journals (Sweden)

    Kapil A

    2015-07-01

    Full Text Available Comminuted multi fragmentary periarticular fractures are always a challenge to manage even today. Results of conservative management and ORIF by traditional methods are associated with number of complications. This study evaluate the role of minimally invasive plate osteosynthesis in management of such fractures. Seventeen (17 multi fragmentary fractures of long bones of lower extremity (in 15 patients were treated in t he present prospective study using the technique of minimally invasive plate osteosynthesis (MIPO. There were 11 cases of supracondylar fracture femur, two intra articular, 3 cases of proximal tibial fractures, 2 cases of tibial shaft fractures and 1 cases of subtrochanteric fracture. Mean age of the patients was 45.6 years with 13 male and 2 female patients. Most fractures were caused by high velocity road traffic accidents. Average injury surgery interval was 8.64 days. Average operative time was 67.35 mi nutes. Average period of union was 19.17 weeks and average period for full weight bearing was 15 weeks. Average hospital stay was 18.41 days. All fractures went on to union. Incidence of complications was low. Range of motion at the proximal and distal joi nts was excellent. Overall 93.33% (16 of 17 cases had excellent to good results.

  17. Method of accurate grinding for single enveloping TI worm

    Institute of Scientific and Technical Information of China (English)

    SUN; Yuehai; ZHENG; Huijiang; BI; Qingzhen; WANG; Shuren

    2005-01-01

    TI worm drive consists of involute helical gear and its enveloping Hourglass worm. Accurate grinding for TI worm is the key manufacture technology for TI worm gearing being popularized and applied. According to the theory of gear mesh, the equations of tooth surface of worm drive are gained, and the equation of the axial section profile of grinding wheel that can accurately grind TI worm is extracted. Simultaneously,the relation of position and motion between TI worm and grinding wheel are expounded.The method for precisely grinding single enveloping TI worm is obtained.

  18. Condition monitoring on grinding wheel wear using wavelet analysis and decision tree C4.5 algorithm

    Directory of Open Access Journals (Sweden)

    S.Devendiran

    2013-10-01

    Full Text Available A new online grinding wheel wear monitoring approach to detect a worn out wheel, based on acoustic emission (AE signals processed by discrete wavelet transform and statistical feature extraction carried out using statistical features such as root mean square and standard deviation for each wavelet decomposition level and classified using tree based knowledge representation methodology decision tree C4.5 data mining techniques is proposed. The methodology was validate with AE signal data obtained in Aluminium oxide 99 A(38A grinding wheel which is used in three quarters of majority grinding operations under different grinding conditions to validate the proposed classification system. The results of this scheme with respect to classification accuracy were discussed.

  19. Sediment residence times constrained by uranium-series isotopes: A critical appraisal of the comminution approach

    Science.gov (United States)

    Handley, Heather K.; Turner, Simon; Afonso, Juan C.; Dosseto, Anthony; Cohen, Tim

    2013-02-01

    Quantifying the rates of landscape evolution in response to climate change is inhibited by the difficulty of dating the formation of continental detrital sediments. We present uranium isotope data for Cooper Creek palaeochannel sediments from the Lake Eyre Basin in semi-arid South Australia in order to attempt to determine the formation ages and hence residence times of the sediments. To calculate the amount of recoil loss of 234U, a key input parameter used in the comminution approach, we use two suggested methods (weighted geometric and surface area measurement with an incorporated fractal correction) and typical assumed input parameter values found in the literature. The calculated recoil loss factors and comminution ages are highly dependent on the method of recoil loss factor determination used and the chosen assumptions. To appraise the ramifications of the assumptions inherent in the comminution age approach and determine individual and combined comminution age uncertainties associated to each variable, Monte Carlo simulations were conducted for a synthetic sediment sample. Using a reasonable associated uncertainty for each input factor and including variations in the source rock and measured (234U/238U) ratios, the total combined uncertainty on comminution age in our simulation (for both methods of recoil loss factor estimation) can amount to ±220-280 ka. The modelling shows that small changes in assumed input values translate into large effects on absolute comminution age. To improve the accuracy of the technique and provide meaningful absolute comminution ages, much tighter constraints are required on the assumptions for input factors such as the fraction of α-recoil lost 234Th and the initial (234U/238U) ratio of the source material. In order to be able to directly compare calculated comminution ages produced by different research groups, the standardisation of pre-treatment procedures, recoil loss factor estimation and assumed input parameter values

  20. Research on CNC Turning System of Aspheric Machining Grinding Wheel

    Institute of Scientific and Technical Information of China (English)

    ZOU Qin; GUO Yin-biao

    2005-01-01

    The technology of machining aspheric surface with high precision is the premise for the application of aspheric surface. The grinding machining with error compensation is a commonly used method to machine aspheric surface, which will directly influence the quality of aspheric workpiece surface. Multifunctional CNC grinding wheel truing system is a four-axis CNC truing system which can be applied to grinding wheel truing. In this system,DSP-based multi-axes motion control card is adopted as the controller, and visual C++ is used as development tool.When the design of hardware and software is completed, the system can implement truing of various grinding wheel with high precision aspheric machining such as plane grinding wheel, arc grinding one, and sphere grinding one.

  1. STUDY ON A NEW TYPE OF THROWAWAY SOFT GRINDING WHEELS

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In accordance with the difficult problems of belt cross vibrations and effects of belt tension on machine spindle precision in abrasive belt grinding, a new soft grinding wheel is put forward, which is provided with the advantages of belt grinding and can be installed directly on the grinding machine spindle substituting for common grinding wheels. The new soft grinding wheel does not need any ancillary facilities and dressing devices in grinding. With analyzing error of wheel and grinding experiment, the highefficiency grinding characteristics grinding hardbrittle materials has been obtained.

  2. Results of Patello-Tibial Cerclage Wire Technique for Comminuted Patella Fractures Treated with Partial Patellectomy

    Directory of Open Access Journals (Sweden)

    Ender Alagöz

    2014-12-01

    Full Text Available Aim: Partial patellectomy and patellotibial cerclage technique used in comminuted inferior pole patellar fractures were evaluated and the results were discussed. Methods: Thirteen patients who have undergone partial distal patellar excision were evaluated in the study. In all patients, the inferior pole of the patella was resected, patellar tendon was sutured to the proximal patellar fragment and patellotibial cerclage was performed. At the last visit, the patients were evaluated using measurement of the distance between the superior pole of the patella and the tibial tubercle, the Lysholm knee scoring scale, knee range of motion and thigh circumference measurement. Results: The mean flexion value was 131.10 (±4.6 in normal knees and 117.20 (±8.0 in operated knees. The mean thigh diameter was 49.5 (±3.7 cm and 46.4 (±4.5 cm in normal knees and in operated knees, respectively. The mean Lysholm knee score in the patient group was 84.3 (±17.1 points. The mean distance between the superior pole of the patella and the tibial tubercle was 10.6 (±1.0 cm in normal knees and 10.1 (±1.2 cm in operated knees. The exstensor mechanism was intact in all patients and no revision surgery was performed. Conclusion: Patellotibial cerclage technique performed after partial patellectomy permits early motion and protects patients from harmful effects of immobilization; and good functional results are obtained if patients start early knee motion.

  3. Application of the fractal theory for evaluating effects of coal comminution by waterjet

    Institute of Scientific and Technical Information of China (English)

    Yaqing Li; Greg Galecki; Gul Akar; Sezai Sen; Yutao Zhang

    2014-01-01

    Comminution of coal to ultrafine sizes by high-pressure waterjet provides a novel method for preparation of coal-water fuels for next generation, near-zero emission electric power generation. The particle size distribution (PSD) of ground coal is a key parameter in the preparation of slurries as it determines the settling behavior of the particles and viscosity of the coal-water mixture. There are several methods available for representation and evaluation of particle size analysis data. However, fractal theory provides a means by which the entire PSD of comminuted materials can be quantified by using of a specific and exact value. In this paper, a volume-based fractal model was deduced to characterize the PSD of the coal which is ground in a specially designed comminution cell. During the size reduction process, the inlet pressures up to 276 MPa were used.

  4. Uranium-series comminution ages of continental sediments: Case study of a Pleistocene alluvial fan

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Victoria E.; DePaolo, Donald J.; Christensen, John N.

    2010-04-30

    Obtaining quantitative information about the timescales associated with sediment transport, storage, and deposition in continental settings is important but challenging. The uranium-series comminution age method potentially provides a universal approach for direct dating of Quaternary detrital sediments, and can also provide estimates of the sediment transport and storage timescales. (The word"comminution" means"to reduce to powder," reflecting the start of the comminution age clock as reduction of lithic parent material below a critical grain size threshold of ~;;50 mu m.) To test the comminution age method as a means to date continental sediments, we applied the method to drill-core samples of the glacially-derived Kings River Fan alluvial deposits in central California. Sediments from the 45 m core have independently-estimated depositional ages of up to ~;;800 ka, based on paleomagnetism and correlations to nearby dated sediments. We characterized sequentially-leached core samples (both bulk sediment and grain size separates) for U, Nd, and Sr isotopes, grain size, surface texture, and mineralogy. In accordance with the comminution age model, where 234U is partially lost from small sediment grains due to alpha recoil, we found that (234U/238U) activity ratios generally decrease with age, depth, and specific surface area, with depletions of up to 9percent relative to radioactive equilibrium. The resulting calculated comminution ages are reasonable, although they do not exactly match age estimates from previous studies and also depend on assumptions about 234U loss rates. The results indicate that the method may be a significant addition to the sparse set of available tools for dating detrital continental sediments, following further refinement. Improving the accuracy of the method requires more advanced models or measurements for both the recoil loss factor fa and weathering effects. We discuss several independent methods for obtaining fa on individual samples

  5. Separate vertical wiring for the fixation of comminuted fractures of the inferior pole of the patella.

    Science.gov (United States)

    Song, Hyung Keun; Yoo, Je Hyun; Byun, Young Soo; Yang, Kyu Hyun

    2014-05-01

    Among patients over 50 years of age, separate vertical wiring alone may be insufficient for fixation of fractures of the inferior pole of the patella. Therefore, mechanical and clinical studies were performed in patients over the age of 50 to test the strength of augmentation of separate vertical wiring with cerclage wire (i.e., combined technique). Multiple osteotomies were performed to create four-part fractures in the inferior poles of eight pairs of cadaveric patellae. One patella from each pair was fixed with the separate wiring technique, while the other patella was fixed with a combined technique. The ultimate load to failure and stiffness of the fixation were subsequently measured. In a clinical study of 21 patients (average age of 64 years), comminuted fractures of the inferior pole of the patellae were treated using the combined technique. Operative parameters were recorded from which post-operative outcomes were evaluated. For cadaveric patellae, whose mean age was 69 years, the mean ultimate loads to failure for the separate vertical wiring technique and the combined technique were 216.4±72.4 N and 324.9±50.6 N, respectively (p=0.012). The mean stiffness for the separate vertical wiring technique and the combined technique was 241.1±68.5 N/mm and 340.8±45.3 N/mm, respectively (p=0.012). In the clinical study, the mean clinical score at final follow-up was 28.1 points. Augmentation of separate vertical wiring with cerclage wire provides enough strength for protected early exercise of the knee joint and uneventful healing.

  6. Meteorite-asteroid spectral comparison - The effects of comminution, melting, and recrystallization

    Science.gov (United States)

    Clark, Beth E.; Fanale, Fraser P.; Salisbury, John W.

    1992-01-01

    The present laboratory simulation of possible spectral-alteration effects on the optical surface of ordinary chondrite parent bodies duplicated regolith processes through comminution of the samples to finer rain sizes. After reflectance spectra characterization, the comminuted samples were melted, crystallized, recomminuted, and again characterized. While individual spectral characteristics could be significantly changed by these processes, no combination of the alteration procedures appeared capable of affecting all relevant parameters in a way that improved the match between chondritic meteorites and S-class asteroids.

  7. Buttress plating for a rare case of comminuted medial condylar Hoffa fracture associated with patellar fracture

    Institute of Scientific and Technical Information of China (English)

    Ashwani Soni; Ramesh K Sen; Uttam Chand Saini; Dajjit Singh; Sushil Chaudhary

    2012-01-01

    Hoffa fracture is an uncommon injury.In the literature,lateral condylar Hoffa fracture is mentioned as a more common injury pattern than medial condylar Hoffa fracture.The mechanism of injury and method of treatment is not very well described in the literature.We are presenting a rare case of comminuted medial condylar Hoffa fracture with ipsitateral patellar fracture.The mechanism of injury has not been described in the literature.Lag screw fixation,which is the most acceptable method of treatment,is not possible due to comminution.We explain the possible mechanism of injury and fix the fracture with L-buttress plate.

  8. System Analysis of Flat Grinding Process with Wheel Face

    Directory of Open Access Journals (Sweden)

    T. N. Ivanova

    2014-01-01

    Full Text Available The paper presents a conducted system analysis of the flat grinding wheel face, considers the state parameters, input and output variables of subsystems, namely: machine tool, workpiece, grinding wheel, cutting fluids, and the contact area. It reveals the factors influencing the temperature and power conditions for the grinding process.Aim: conducting the system analysis of the flat grinding process with wheel face expects to enable a development of the system of grinding process parameters as a technical system, which will make it possible to evaluate each parameter individually and implement optimization of the entire system.One of the most important criteria in defining the optimal process conditions is the grinding temperature, which, to avoid defects appearance of on the surface of component, should not exceed the critical temperature values to be experimentally determined. The temperature criterion can be useful for choosing the conditions for the maximum defect-free performance of the mechanical face grinding. To define the maximum performance of defect-free grinding can also use other criteria such as a critical power density, indirectly reflecting the allowable thermal stress grinding process; the structure of the ground surface, which reflects the presence or absence of a defect layer, which is determined after the large number of experiments; flow range of the diamond layer.Optimal conditions should not exceed those of defect-free grinding. It is found that a maximum performance depends on the characteristics of circles and grade of processed material, as well as on the contact area and grinding conditions. Optimal performance depends on the diamond value (cost and specific consumption of diamonds in a circle.Above criteria require formalization as a function of the variable parameters of the grinding process. There is an option for the compromise of inter-criteria optimality, thereby providing a set of acceptable solutions, from

  9. Biologic fixation through bridge plating for comminuted shaft fracture of the clavicle: technical aspects and prospective clinical experience with a minimum of 12-month follow-up.

    Science.gov (United States)

    Jung, Gu Hee; Park, Chang-Min; Kim, Jae-Do

    2013-12-01

    For comminuted shaft fracture of clavicle, the operative goal, aside from sound bone healing without complications of direct reduction, is maintenance of the original length in order to maintain the normal biomechanics of adjacent joint. Our bridge plating technique utilizing distraction through a lumbar spreader was expected to be effective for restoring clavicular length with soft tissue preservation. However, there are two disadvantages. First, there is more exposure to radiation compared to conventional plating; and second, it is difficult to control the rotational alignment. Despite these disadvantages, our technique has important benefits, in particular, the ability to preserve clavicular length without soft tissue injury around the fracture site.

  10. Using of fluidized-bed jet mill to a super fine comminution of steel composite

    Directory of Open Access Journals (Sweden)

    D. Urbaniak

    2015-01-01

    Full Text Available In many industries the demand for very fine material increases. In the metallurgical industry, for example, there is increasing use of the production of high density metal elements with the use of metallurgical powder composites. The use of powder composites requires prior their grinding. Unfortunately, the very fine grinding is not an easy process. The using for this purpose fluidized-bed jet mill was proposed in the paper. The attempts of grinding of metallurgical powder were carried out in the fluidized-bed jet mill. After the experiment analyses of particle size distribution of grinding products were performed. The results are presented in graphs. Analyses of the obtained results concluded that the grinding of very fine metallurgical composite is possible and produces positive results.

  11. Kinetic study of ferronickel slag grinding at variation of ball filling and ratio of feed to grinding balls

    Science.gov (United States)

    Sanwani, Edy; Ikhwanto, Muhammad

    2017-01-01

    The objective of this paper is to investigate the effect of ball filling and ratio of feed to grinding balls on the kinetic of grinding of ferronickel slag in a laboratory scale ball mill. The experiments were started by crushing the ferronickel slag samples using a roll crusher to produce -3 mesh (-6.7 mm) product. This product, after sampling and sample dividing processes, was then used as feed for grinding process. The grinding was performed with variations of ball filling and ratio of feed to grinding balls for 150 minutes. At every certain time interval, particle size analysis was carried out on the grinding product. The results of the experiments were also used to develop linear regression model of the effect of grinding variables on the P80 of the product. Based on this study, it was shown that P80 values of the grinding products declined sharply until 70 minutes of grinding time due to the dominant mechanism of impact breakage and then decreased slowly after 70 minutes until 150 minutes of grinding time due to dominant mechanism of attrition breakage. Kinetics study of the grinding process on variations of grinding ball filling showed that the optimum rate of formation of fine particles for 20%, 30%, 40% and 50% mill volume was achieved at a particle size of 400 µm in which the best initial rate of formation occurred at 50% volume of mill. At the variations of ratio of feed to grinding balls it was shown that the optimum rate of grinding for the ratio of 1:10, 1: 8 and 1: 6 was achieved at a particle size of 400 µm and for the ratio of 1: 4 was at 841 µm in which the best initial rate of formation occurred at a 1:10 ratio. In this study, it was also produced two regression models that can predict the P80 value of the grinding product as a function of the variables of grinding time, ball filling and the ratio of the feed to grinding balls.

  12. The unsteady nature of sea cliff retreat due to mechanical abrasion, failure and comminution feedbacks

    Science.gov (United States)

    Kline, Shaun W.; Adams, Peter N.; Limber, Patrick W.

    2014-08-01

    Sea cliff retreat is often linked to large waves, heavy precipitation and seismic events, but the specific operative mechanics have not been well constrained. In particular, what is the role of mechanical abrasion by beach sediments in cliff/platform evolution and how does it relate to the episodic nature of cliff retreat observed at certain locations? Here we present a simple, numerical model of sea cliff retreat that incorporates mechanical abrasion of a basal notch, threshold-controlled failure of the cantilevered block, and a feedback mechanism wherein retreat is dependent on the rate of sediment comminution within the surf zone. Using shore platform and cliff characteristics found in two coastal settings (the central California coast and the English North Sea coast), the model produces retreat rates comparable to those observed via field measurements. The highest retreat rates coincide with the steepest shore platforms and increasing wave height. Steeper platforms promote wave access to the cliff toe and, correspondingly, the receding cliff face produces additional accommodation space for the platform beach, preserving the erosive efficacy of the beach sediments. When exposed to energetic wave forcing, the slope of the inner platform segment controls retreat rates for concave platforms, whereas the slope of the outer platform segment exerts greater control for convex platforms. Platform beaches approached a long-term dynamic equilibrium on the concave profiles, leading to more consistent and steady retreat. Platform beaches were ephemeral on convex profiles, mirroring observed sand wave (Ord) migration on the Holderness coast, UK. These findings agree with previous field observations and support mechanical abrasion as a viable cause of temporal heterogeneity in cliff retreat rate for both coastlines.

  13. Separate critical condition for ultrasonic vibration assisted grinding

    Institute of Scientific and Technical Information of China (English)

    ZHANG; Hong-li; ZHANG; Jian-hua

    2009-01-01

    Separate characteristic of the tangential ultrasonic vibration assisted grinding(TUAG)machining is analyzed based on TUAG process, and a critical speed formula is given to correctly set the machining parameters to insure the separate characteristics of TUAG process. The critical speed is not only related to the ultrasonic vibration amplitude and frequency, but also to the grinding wheel velocity and the cutting point space, and the grinding force can be decreased during the TUAG process with separability. Grinding force experiments are conducted, and the experimental results are in good agreement with the theoretical results.

  14. Study on the New Grinding Fluids of Oils on Water

    Institute of Scientific and Technical Information of China (English)

    魏源迁; 钱怡; 中村隆; 松原十三生

    2003-01-01

    To fulfill a zero-emission in the process of grinding and thoroughly eliminate the influences of the conventional grinding fluids on the eco-environment as well as save up electric energy and reduce in production costs, the new grinding fluids of botanic oils on water were developed, in which a lot of tiny water droplets attached with micro oil films were blown to the machining area by a compressing air-jet so good as to produce lubricating and cooling roles.In this study, grinding performances of the new fluids were investigated by comparison to the conventional ones such as emulsion on the plane NC grinder.

  15. Fat cell rupture in a comminuted meat batter as a determinative factor of heat stability

    NARCIS (Netherlands)

    Tinbergen, B.J.; Olsman, W.J.

    1979-01-01

    A method was developed for the selective extraction of fat from ruptured fat cells in comminuted sausage batters. It was found that over a wide range of chopping temperatures (4–28°C) the level of extractable fat in an unheated meat batter is significantly correlated (P < 0.001) with the percentage

  16. Condylar orientation plating in comminuted intraarticular fractures of adult distal humerus

    Directory of Open Access Journals (Sweden)

    Sukhendu Sarkhel

    2015-01-01

    Conclusion: Excellent pain free range of motion with a high rate of union can be achieved in comminuted intraarticular distal humerus fractures in adults with the use of condylar orientation precontoured plating technique. Condylar orientation is very important with perfect articular congruity in elbow motion.

  17. Predictive model for the lightness of comminuted porcine lean meat during heating

    NARCIS (Netherlands)

    Palombo, R.; Wijngaards, G.

    1990-01-01

    A mathematical model for the prediction of lightness values (L*) of a comminuted porcine lean meat (PLM) system (about 2.5% fat) during heating was constructed using kinetic data collected from process temperatures of 50, 60, 80 and 100°C and heating times of up to 3 hr. The procedure of model

  18. Assessing the specific energy consumption and physical properties of comminuted Douglas-fir chips for bioconversion

    Science.gov (United States)

    Yalan Liu; Jinwu Wang; Michael P. Wolcott

    2016-01-01

    Size reduction homogenizes the bulk biomass and facilitates downstream feedstock handling, transportation, and storage. Effects of feeding rate, mill-type (hammer and knife mill), screen size, and moisture content on comminution energy consumption of commercial Douglas-fir (Pseudotsuga menziesii) pulp chips were quantified. The resulting particles...

  19. Thermo-mechanical properties of bowl-shaped grinding wheel and machining error compensation for grinding indexable inserts

    Institute of Scientific and Technical Information of China (English)

    张祥雷; 姚斌; 陈彬强; 孙维方; 王萌萌; 罗琪

    2015-01-01

    In order to meet the technical requirements of grinding the circumferential cutting edge of indexable inserts, thermo-mechanical properties of bowl-shaped grinding wheel in high speed grinding process and the influence of dimension variations of the grinding wheel on machining accuracy were investigated. Firstly, the variation trends of the dimension due to centrifugal force generated in different wheel speeds were studied and the effect of stress stiffening and spin softening was presented. Triangular heat flux distribution model was adopted to determine temperature distribution in grinding process. Temperature field cloud pictures were obtained by the finite element software. Then, dimension variation trends of wheel structure were acquired by considering the thermo-mechanical characteristic under combined action of centrifugal force and grinding heat at different speeds. A method of online dynamic monitoring and automatic compensation for dimension error of indexable insert was proposed. By experimental verification, the precision of the inserts satisfies the requirement of processing.

  20. Lateral malleolus hook plate for comminuted Weber A and B fractures: A retrospective study

    Directory of Open Access Journals (Sweden)

    Fang Zhenhua

    2013-01-01

    Full Text Available Background: The goal of managing the comminuted fracture of lateral malleolus is to restore length, rotation and alignment which might be more challenging with extensive comminution around the area of the distal tip. The common osteosynthesis techniques such as the one-third tubular plate, tension band wiring, K-wires, screws, or intramedullary nail may be insufficient in cases with a comminuted lateral malleolus. The anatomical hook plate is an alternative implant in such cases. We present our results of the comminuted lateral malleolar fractures (Weber A, B, managed by open reduction and internal fixation (ORIF with an anatomical hook plate of lateral malleolus (Königsee Implant Company, Germany. Materials and Methods: We retrospectively reviewed 20 patients of comminuted fracture of distal lateral malleolus between 2008 and 2010. There were 12 males and 8 females, right side was involved in 18 patients and left in 2. The mean age was 51.9 years (range 18-75 years. The fractures were categorized by Denis-Weber classification type A (n=1, B1 (n=1, B2 (n=13 and B3 (n=5. Nineteen cases were of closed injury and one of open injury (Gustilo Anderson type II. These patients underwent ORIF with a lateral malleolus anatomical hook plate. Followup including radiographs and clinical examinations were performed. The American Orthopedic Foot and Ankle Society (AOFAS ankle hindfoot scores were documented at followups. Results: The mean followup was 21.4 months (range 16-27 months. The average AOFAS score was 94.3 (range 78-100 points. A stable anatomic reduction and bony union were obtained in all the cases. The average time was 3.1 months (range 2.5-4 months. Four cases had complications like posttraumatic osteoarthritis, hardware impingement and superficial wound infection. Conclusion: A reasonably good stability can be obtained in distal most comminuted fractures of lateral malleolus with a lateral malleolus anatomical hook plate. We believe this

  1. Experimental Analysis & Optimization of Cylindirical Grinding Process Parameters on Surface Roughness of En15AM Steel

    Directory of Open Access Journals (Sweden)

    Sandeep Kumar

    2015-07-01

    Full Text Available As per the modern Industrial requirements, higher surface finish mechanical components and mating parts with close limits and tolerances, is one of the most important requirement. Abrasive machining processes are generally the last operations performed on manufactured products for higher surface finishing and for fine or small scale material removal. Higher surface finish and high rate of removal can be obtained if a large number of grains act together. This is accomplished by using bonded abrasives as in grinding wheel or by modern machining processes. In the present study, Taguchi method or Design of experiments has been used to optimize the effect of cylindrical grinding parameters such as wheel speed (rpm, work speed, feed (mm/min., depth of cut and cutting fluid on the surface roughness of EN15AM steel. Ground surface roughness measurements were carried out by Talysurf surface roughness tester. EN15AM steel has several industrial applications in manufacturing of engine shafts, connecting rods, spindles, studs, bolt, screws etc. The results indicated that grinding wheel speed, work piece speed, table feed rate and depth of cut were the significant factors for the surface roughness and material removal rate. Surface roughness is minimum at 2000 r.p.m. of grinding wheel speed , work piece speed 80 rpm, feed rate 275 mm/min. and 0.06 mm depth of cut.

  2. Quenching simulation of steel grinding balls

    Energy Technology Data Exchange (ETDEWEB)

    Zapata-Hernandez, O.; Reyes, L. A.; Camurri, C.; Carrasco, C.; Garza-Monte-de-Oca, F.; Colas, R.

    2015-07-01

    The phase transformations of high carbon steel during quenching and equalizing were modelled using commercial computer packages based on the finite element method and the kinetic transformation of steel. The model was used to predict the temperature and microstructural changes taking place within balls of two different sizes that are used for grinding mineral ores. A good correlation between the temperatures measured by inserted thermocouples and those predicted by the model was obtained after modifying the thermal conductivity of the steel within the temperature domain at which mixed phases are present. The phase transformations predicted were confirmed by metallographic analyses. (Author)

  3. Occlusal Grinding Pattern during Sleep Bruxism and Temporomandibular Disorder

    Directory of Open Access Journals (Sweden)

    Yeni Wijaya

    2013-09-01

    Full Text Available Sleep Bruxism is a significant etiology of temporomandibular disorder (TMD and causes many dental or oral problems such as tooth wear or facet. There is no study analyzing the relationship between sleep bruxism and TMD. Objective: To investigate any relationship between occlusal grinding pattern during sleep bruxism and temporomandibular disorder. Methods: A cross-sectional study involving 30 sleep bruxism patients attended the Faculty Dentistry Universitas Indonesia Teaching Hospital (RSGMP FKG UI. Completion of 2 forms of ID-TMD index and questionnaire from American Academy of Sleep Medicine were done. BruxChecker was fabricated and used for two nights to record the occlusal grinding pattern. The occlusal grinding pattern was categorized into laterotrusive grinding (LG and mediotrusive side. Further divisons of LG were: incisor-canine (IC, incisor-caninepremolar (ICP and incisor-canine-premolar-molar (ICPM. Mediotrusive side was classified as mediotrusive contact (MC and mediotrusive grinding (MG. Results: It was found that occlusal grinding pattern in non-TMD subjects were IC+MC, in subjects with mild TMD were ICP+MG and in subjects with moderate TMD were ICP+MG and ICPM+MG. TMJ was more significantly affected by ICP and ICPM grinding pattern than that of IC. Conclusion: There was a significant relationship between occlusal grinding pattern during sleep bruxism and TMD.DOI: 10.14693/jdi.v20i2.149

  4. 7 CFR 58.726 - Cutting and grinding.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Cutting and grinding. 58.726 Section 58.726 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards... Procedures § 58.726 Cutting and grinding. The trimmed and cleaned cheese should be cut into sections...

  5. Stochastic dynamic programming applied to planning of robot grinding tasks

    Energy Technology Data Exchange (ETDEWEB)

    Brown, M.L. (Digital Equipment Corp., Shrewsbury, MA (United States)); Whitney, D.E. (Massachusetts Inst. of Technology, Cambridge, MA (United States))

    1994-10-01

    This paper proposes an intelligent manufacturing system that can make decisions about the process in light of the uncertain outcome of these decisions and attempts to minimize the expected economic penalty resulting from those decisions. It uses robot weld bead grinding as an example of a process with significant process variations. The need for multiple grinding passes, the poor predictability of those passes, the task requirements, and the process constraints conspire to make planning and controlling weld bead grinding a formidable probe. A three tier hierarchical control system is proposed to plan an optimal sequence of grinding passes, dynamically simulate each pass, execute the planned sequence of controlled grinding passes, and modify the pass sequence as grinding continues. The top tier, described in this paper, plans the grinding sequence for each weld bead, and is implemented using Stochastic Dynamic Programming, selecting the volumetric removal and feedspeed for each pass in order to optimize the satisfaction of the task requirements by the entire grinding sequence within the equipment, task, and process constraints. The resulting optimal policies have quite complex structures, showing foresight, anxiety, indifference, and aggressiveness, depending upon the situation.

  6. Integrated Modeling and Intelligent Control Methods of Grinding Process

    Directory of Open Access Journals (Sweden)

    Jie-sheng Wang

    2013-01-01

    Full Text Available The grinding process is a typical complex nonlinear multivariable process with strongly coupling and large time delays. Based on the data-driven modeling theory, the integrated modeling and intelligent control method of grinding process is carried out in the paper, which includes the soft-sensor model of economic and technique indexes, the optimized set-point model utilizing case-based reasoning, and the self-tuning PID decoupling controller. For forecasting the key technology indicators (grinding granularity and mill discharge rate of grinding process, an adaptive soft-sensor modeling method based on wavelet neural network optimized by the improved shuffled frog leaping algorithm (ISFLA is proposed. Then, a set point optimization control strategy of grinding process based on case-based reasoning (CBR method is adopted to obtain the optimized velocity set-point of ore feed and pump water feed in the grinding process controlled loops. Finally, a self-tuning PID decoupling controller optimized is used to control the grinding process. Simulation results and industrial application experiments clearly show the feasibility and effectiveness of control methods and satisfy the real-time control requirements of the grinding process.

  7. Three-dimensional measurement and characterization of grinding tool topography

    Science.gov (United States)

    Cui, Changcai; Blunt, Liam; Jiang, Xiangqian; Xu, Xipeng; Huang, Hui; Ye, Ruifang

    2013-01-01

    A comprehensive 3-dimensional measurement and characterization method for grinding tool topography was developed. A stylus instrument (SOMICRONIC, France) was used to measure the surface of a metal-bonded diamond grinding tool. The sampled data was input the software SurfStand developed by Centre for Precision Technology (CPT) for reconstruction and further characterization of the surface. Roughness parameters pertaining to the general surface and specific feature parameters relating to the grinding grits, such as height and angle peak curvature have been calculated. The methodology of measurement has been compared with that using an optical microscope. The comparison shows that the three-dimensional characterization has distinct advantages for grinding tool topography assessment. It is precise, convenient and comprehensive so it is suitable for precision measurement and analysis where an understanding of the grinding tool and its cutting ability are required.

  8. Monitoring Grinding Wheel Redress-life Using Support Vector Machines

    Institute of Scientific and Technical Information of China (English)

    Xun Chen; Thitikorn Limchimchol

    2006-01-01

    Condition monitoring is a very important aspect in automated manufacturing processes. Any malfunction of a machining process will deteriorate production quality and efficiency. This paper presents an application of support vector machines in grinding process monitoring. The paper starts with an overview of grinding behaviour. Grinding force is analysed through a Short Time Fourier Transform (STFT) to identify features for condition monitoring. The Support Vector Machine (SVM) methodology is introduced as a powerful tool for the classification of different wheel wear situations.After training with available signal data, the SVM is able to identify the state of a grinding process. The requirement and strategy for using SVM for grinding process monitoring is discussed, while the result of the example illustrates how effective SVMs can be in determining wheel redress-life.

  9. Specific Properties of Air Flow Field Within the Grinding Zone

    Institute of Scientific and Technical Information of China (English)

    ZHENG Junyi; JIANG Zhengfeng; ZHAO Liang

    2006-01-01

    Air barrier of grinding means a boundary layer of air existing at the circumference of the rotating wheel, which hinders coolant from entry. This paper makes a research on air flow field of the grinding zone through experiments and numerical simulations, focusing on acquainting with the specific properties of the air flow field. Finite volume method is applied to analyze air flow field within grinding wheel in the course of numerical calculations. The test devices such as Hot-wire anemometer and Betz manometer are used during the experiments of testing the pressure and velocity within grinding zone. Results of experiments agree by and large with numerical results of calculations. The conclusions obtained in this paper, the distribution of wall pressure and the distribution of air flow velocity, are important and useful to navigate the delivery of coolant into the grinding zone. In conclusion, some recommendations are made for further study and practical applications in such field.

  10. Research on product size and grinding dynamics of vibration mills

    Institute of Scientific and Technical Information of China (English)

    YIN Zhong-jun; HAN Tian; CHEN Bing; ZHANG Wen-zhong

    2007-01-01

    In order to improve vibration mills grinding effect and increase productive efficiency, prime factors of vibration mills were gained much attention. The purpose of this study is to reveal product size distribution and grinding dynamics of vibration mills by orthogonal experi-ments. The metallurgical refractory materials were used as research object. In order to explore the relationships between grinding effect and primary factors, lots of milling experiments were carried out. Based on the results, the conclusions can be summarized: as time runs, the size distri-bution shows exponential trend, and range becomes more and more narrow. Also the quantitative analysis result between grinding effect and primary factors was obtained by non-linear regres-sion: high frequency, high amplitude and low fill ratio can increase grinding speed.

  11. Investigations of spherical grinding parameters on circularity error, finished diameter, and grinding forces for porous polyurethane foam

    Directory of Open Access Journals (Sweden)

    Isarawit Chaopanich

    2010-07-01

    Full Text Available The aim of this study was to examine the effect of grinding variables on the circularity error, finished diameter, andgrinding forces of porous polyurethane foam (PPUF. A cube of PPUF having the size of 21 mm was transformed into a roundshape using a vertical wheel grinding with the circular groove pad developed. The grinding speed (Vs of the wheel wasvaried between 1.41 and 5.18 m/s. The cross head speed of the circular groove pad (f was controlled at 1, 3, 5 mm/min. Theabrasive grit size (A of 20 and 53 μm made of silicon carbide were applied. Two replications of experiment were randomlyperformed. Diameter and circularity error of the ground specimen were determined by vision measuring machine. The tangentialand normal forces of grinding were obtained using a dynamometer. The experimental data were statistically analyzed. The study found that (1 the grinding speed could remarkably affect the circularity error, finished diameter, and grinding forces,(2 the grinding speed ranged between 2.83 and 3.77 m/s could contribute to sphere shape specimens, and (3 the grinding speed of 3.30 m/s, cross head speed of 1 mm/min, and abrasive grit size of 20 μm provided the least circularity error.

  12. Technological Aspects of Forming the Surface Microrelief of Low-Wear Coatings after Electro-Diamond Grinding

    Science.gov (United States)

    Burov, V. G.; Yanpolskiy, V. V.; Rakhimyanov, K. Kh

    2016-04-01

    The results of electro-diamond grinding of coatings based on the WC25 powder material are presented in the paper. It is shown that after electro-diamond grinding of the WC25 coating, an obtained magnitude (Ra=2.02µm) of surface roughness doesn’t meet the qualifying standards to parts surface working in wear-out conditions. The forming of the obtained microrelief is probably connected to the features of electrochemical dissolution of the WC25 coating material in the electrolyte being used. Based on the polarization studies, it is revealed that the electrochemical dissolution character of the indicated coating in the water solution of 10%NaNO3 is determined by the dissolution character of cobalt (Co) component. The intensive cobalt (Co) dissolution during the electro-diamond grinding of the WC25 coating leads to the tungsten carbide chipping by the grinding disk particles that increases the roughness. One of the way to improve the surface quality of low-wear coatings after electro-diamond grinding is an introduction of an additional step in a technological process, carrying out with the switched off source of technological current. For realization of the process according to this scheme a technological dimension chain is made which takes into consideration the dissolution value of the most active coating composition element while the calculating of the operating dimensions of a detail.

  13. Numerical Simulation of a Grinding Process for the Spatial Work-pieces: Modeling of Grinding Forces and System Dynamics

    Directory of Open Access Journals (Sweden)

    I. A. Kiselev

    2015-01-01

    Full Text Available The paper describes a computation-experimental technique to determine model coefficients of grinding forces using a Nelder-Mead algorithm. As an error function, the paper offers a deviation measure of calculating and experimental grinding forces averaged for a single-pass of the grinding wheel. As an example of cutting forces model coefficients calculation for linear model, in which the grinding forces depend on uncut chip thickness is analyzed. The coefficients vary on abrasive grain geometric parameters and are determined applying the authors-developed method based on Nelder-Mead technique. The measured forces while plane grinding of test work-piece are used to determine the coefficients. Model coefficients are identified if compare the measured data with the results of modeling for grinding by tool with the uniformly distributed abrasive grains with the triangular shape of cutting edge.Grinding dynamics simulation applying the determined coefficients was carried out for the processing of cantilever plane work-piece as a test example. The work-piece was processed by grinding wheel transverse passages made at different distances from the fixation. A selfoscillating process accompanied by vibration of high level was observed for some selected technological parameters of grinding. The simulation has shown qualitative and quantitative compliance with the experiment. It was shown that the intensity of the self-oscillating process arising during the processing depends on the work-piece rigidity and cutting conditions. The results of modeling can be applied in practice in developing the technology process of grinding the spatial work-pieces.

  14. Investigation on drilling-grinding of CFRP

    Institute of Scientific and Technical Information of China (English)

    Yanming QUAN; Wenwang ZHONG

    2009-01-01

    It is difficult to machine polymer matrix composites reinforced by carbon fibre, and the hole-making process is the most necessary machining process for composite plate products. Conventional drills have a very short life in the drilling of this kind of composites and the quality of the hole is very poor. In this paper, the cemented or plated diamond core tools are tested to make holes in carbon fibre/epoxy composite plates. The effects of machining parameters, cooling and chip removal on the tool life, and the hole quality are investigated. The results indicate that the material removal mechanism of the two kinds of diamond tools is not like the cutting effect of the conventional drilling but similar to that of grinding. Satisfactory effects in making holes in the composites are obtained--quite acceptable machined hole quality, low costs, and long wear-resistant endurance.

  15. Modelling and simulation of fixtures during grinding

    Institute of Scientific and Technical Information of China (English)

    Matthias; KLAERNER; Juergen; LEOPOLD; Lothar; KROLL

    2009-01-01

    The complex workpiece-fixture behaviour during machining is an essential component of the fixture development process.In detail,the forces acting on fixture components have to be analysed.A method for the prediction of the reaction forces due to process and clamping loads is presented in this article.At the beginning,detailed information about the workpiece-fixture behaviour during the process is determined by a complex finite element model.Secondly,the reduction of the number of elements leads to a smaller model with less computation time,validated and used for the variation of process parameters.Finally,an analytical description is developed based on the combination of both results.With the help of the empiric equation it is possible to predict the reaction forces and the dependency on several process parameters.This method has been validated by modelling shape grinding of a nozzle guide vane.

  16. Modelling and simulation of fixtures during grinding

    Institute of Scientific and Technical Information of China (English)

    Matthias KLAERNER; Juergen LEOPOLD; Lothar KROLL

    2009-01-01

    The complex workpiece-fixture behaviour during machining is an essential component of the fixture development process. In detail, the forces acting on fixture components have to be analysed. A method for the prediction of the reaction forces due to process and clamping loads is presented in this article.At the beginning, detailed information about the workpiece-fixture behaviour during the process is determined by a complex finite element model. Secondly, the reduction of the number of elements leads to a smaller model with less computation time, validated and used for the variation of process parameters. Finally, an analytical description is developed based on the combination of both results.With the help of the empiric equation it is possible to predict the reaction forces and the dependency on several process parameters. This method has been validated by modelling shape grinding of a nozzle guide vane.

  17. A Discrete Element Model of Armor Glass Fragmentation and Comminution Failure Under Compression

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Wei [Advanced Computing, Mathematics, and Data Division, Pacific Northwest National Laboratory, Richland Washington 99354; Sun, Xin [Advanced Computing, Mathematics, and Data Division, Pacific Northwest National Laboratory, Richland Washington 99354

    2016-02-15

    Because of its exceptional compressive resistance and crystal-clear appearance, lightweight glass has been traditionally used in transparent armor applications. However, due to its brittle nature, glass fails differently from ductile materials in the sense that glass fragmentation occurs instantly ahead of the projectile tip upon penetration. The effective residual strength of the armor glass then inevitably relies on the damaged glass strength within such comminuted zones with confinement from the surrounding intact materials. Physical understanding of damaged glass strength therefore becomes highly critical to the further development of armor designs. In the present study, a discrete element based modeling framework has been developed to understand and predict the evolution of compressive damages and residual strength of armor glasses. With the characteristic fragmentation and comminution failures explicitly resolved, their influences on the mechanical degradation of the loaded glass materials have been evaluated. The effects of essential loading conditions and material properties have also been investigated.

  18. Chemical composition and liberation characterization of printed circuit board comminution fines for beneficiation investigations.

    Science.gov (United States)

    Ogunniyi, I O; Vermaak, M K G; Groot, D R

    2009-07-01

    Chemical composition and liberation are critical attributes in characterizing a resource stock for beneficiation investigations. Though end-of-life printed circuit board is recognized as a valuable secondary resource stock, no procedural standard exists for the determination of its chemical composition, nor for the -75 microm fines generated during its comminution. The effect of the digestion procedure on the final assays in wet spectroscopic analyses was assessed in this work. Liberation was also explored against literature background. Determination of assays of all constituent elements in printed circuit board comminution fines was found to require comparison of data from more than one digestion condition, while composite particles still persist at the fines sizes, though very few. The discussion reflects how these impact the beneficiation investigations.

  19. Experimental Studies on Ultrasonic Vibration Grinding of the Workpiece Made from Fine-crystalline Zirconia Ceramics

    Institute of Scientific and Technical Information of China (English)

    WU Yan; ZHU Xun-sheng; ZHAO Bo

    2006-01-01

    The performances of fine-crystalline zirconia ceramics in workpiece ultrasonic vibration grinding (WUVG) and conventional grinding (CG) with diamond wheel were researched. The effects of WUVG and CG on material removal rate, grinding forces, surface roughness and microstructure of zirconia ceramic were investigated.Experimental results indicated that: (1) The material removal rate (MRR) in ultrasonic grinding process is two times as large as that of in conventional grinding. The material removal rate increases with increasing grinding depth in both ultrasonic grinding and conventional grinding.(2) The ultrasonic vibration grinding force is lower than that of conventional grinding force, and the increase of the worktable speed leads to a decrease of the grinding force,while the grinding force increases with larger grinding depth in both WUVG and CG. (3) The surface of ultrasonic vibration grinding has no spur and build-up edge and its surface roughness is smaller than that of CG significantly.Surface quality of WUVG is superior to that of conventional grinding, it is easy for ultrasonic vibration grinding that material removal mechanism is ductile grinding.

  20. Grinding temperature and energy ratio coe cient in MQL grinding of high-temperature nickel-base alloy by using di erent vegetable oils as base oil

    Institute of Scientific and Technical Information of China (English)

    Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

    2016-01-01

    Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grind-ing temperature, and energy ratio coefficient of MQL grinding were compared among the seven veg-etable oil types. Results revealed that (1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding tem-perature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less vis-cous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid;and (7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7%energy ratio coefficient

  1. Comminuted fracture of the accessory carpal bone removed via an arthroscopic-assisted arthrotomy

    OpenAIRE

    Bonilla, Alvaro G.; Santschi, Elizabeth M.

    2015-01-01

    A 16-year-old American paint horse gelding was presented for evaluation of a left forelimb lameness grade III/V. Radiographs and computed tomography revealed a comminuted fracture of the accessory carpal bone involving the entire articulation with the distal radius and the proximal aspect of the articulation with the ulnar carpal bone. Multiple fragments were present in the palmar pouch of the antebrachiocarpal joint. An arthroscopic-assisted open approach was necessary to remove all fracture...

  2. Frequency domain identification of grinding stiffness and damping

    Science.gov (United States)

    Leonesio, Marco; Parenti, Paolo; Bianchi, Giacomo

    2017-09-01

    As equivalent stiffness and damping of the grinding process dominate cutting stability, their identification is essential to predict and avoid detrimental chatter occurrence. The identification of these process constants is not easy in large cylindrical grinding machines, e.g. roll grinders, since there are no practical ways to measure cutting force normal component. This paper presents a novel frequency domain approach for identifying these process parameters, exploiting in-process system response, measured via impact testing. This method adopts a sub-structuring approach to couple the wheel-workpiece relative dynamic compliance with a two-dimensional grinding force model that entails both normal and tangential directions. The grinding specific energy and normal force ratio, that determine grinding stiffness and damping, are identified by fitting the closed loop FRF (Frequency Response Function) measured during specific plunge-grinding tests. The fitting quality supports the predictive capability of the model. Eventually, the soundness of the proposed identification procedure is further assessed by comparing the grinding specific energy identified through standard cutting power measurements.

  3. Blackening of fault gouge by comminution and pyrolysis of carbonaceous materials during earthquake slip

    Science.gov (United States)

    Kaneki, Shunya; Hirono, Tetsuro

    2016-05-01

    Black fault gouges sometimes develop, mainly in sedimentary rocks, but the cause of the color transformation is not well understood. Here we demonstrated the blackening of synthetic mixtures of montmorillonite and bituminous coal and of montmorillonite and magnetite in milling, heating, and friction experiments. Mixed samples with a higher volume fraction of coal or magnetite before the experiments showed lower L* values (lightness index; lower values indicate darker blacks), because coal and magnetite are intrinsically black. The milling and heating experiments showed that the L* values of mixed samples of montmorillonite and coal drastically decreased with longer milling times and higher temperatures. The L* values of mixed samples of montmorillonite and magnetite also decreased with longer milling times, but no notable change was observed in the samples after the heating experiments. Because comminution by milling induces granulation of the constituent materials, blackening of the experimental samples was primarily caused by dispersal through the sample of fine black particles such as coal and magnetite, but it could be strengthened by adsorption onto host particles of organic gases produced by pyrolysis of carbonaceous material at high temperature. The friction experiment with mixed samples of montmorillonite and coal produced the remarkably low L* values. Friction induces both comminution and heating of samples, so the blackening could be greater than after either milling or heating alone. Therefore, relatively black fault gouges, compared with the surrounding host rocks, might have experienced comminution and heating, probably related to earthquake slip. Thus, black coloration could be one of the important information on fieldwork.

  4. One-year results of cemented bipolar radial head prostheses for comminuted radial head fractures

    Directory of Open Access Journals (Sweden)

    Laun, Reinhold

    2015-12-01

    Full Text Available Introduction: Comminuted radial head fractures (Mason type III continue to pose a challenge to orthopedic surgeons. When internal fixation is not possible, radial head arthroplasty has been advocated as the treatment of choice. The purpose of this retrospective study was to evaluate clinical and radiological short-term results of patients with Mason type III radial head fractures treated with a cemented bipolar radial prosthesis. Methods: Twelve patients received cemented bipolar radial head hemiarthroplasty for comminuted radial head fractures. In all patients a CT scan was obtained prior to surgical treatment to assess all associated injuries. Postoperatively an early motion protocol was applied. All patients were evaluated clinically and radiologically at an average of 12.7 months.Results: According to the Mayo Modified Wrist Score, the Mayo Elbow Performance Score, the functional rating index of Broberg and Morrey, and the DASH Score good to excellent results were obtained. Grip strength and range of motion were almost at the level of the unaffected contralateral side. Patient satisfaction was high, no instability or signs of loosening of the implant, and only mild signs of osteoarthritis were seen.Conclusion: Overall good to excellent short-term results for primary arthroplasty for comminuted radial head fractures were observed. These encouraging results warrant the conduction of further studies with long-term follow-up and more cases to see if these short-term results can be maintained over time.

  5. The recycling of comminuted glass-fiber-reinforced resin from electronic waste.

    Science.gov (United States)

    Duan, Huabo; Jia, Weifeng; Li, Jinhui

    2010-05-01

    The reuse of comminuted glass-fiber-reinforced resin with various granularities gathered from printed circuit manufacturing residues was investigated. As fillers, these residues were converted into polymeric composite board by an extrusion and injection process using polypropylene as a bonding agent. The mechanical properties of the reproduced composite board were examined by considering the effects of mass fraction and glass-fiber distribution. Interfacial-layer micrograph analysis of the composite material fracture surface was used to study the fiber reinforcement mechanism. Results showed that using comminuted glass-fiber-reinforced resin as a filler material greatly enhanced the performance properties of the composite board. Although the length and diameter of filler varied, these variations had no appreciable effect on the mechanical properties of the processed board. Maximum values of 48.30 MPa for flexural strength, 31.34 MPa for tensile strength, and 31.34 J/m for impact strength were achieved from a composite board containing mass fractions of 30, 10, and 20% glass-fiber-reinforced resin waste, respectively. It was found that the maximum amount of recyclate that could be added to a composite board was 30% of weight. Beyond these percentages, the materials blend became unmanageable and the mixture less amenable to impregnation with fiber. Presented studies indicated that comminuted glass-fiber-reinforced resin waste-filled polypropylene composites are promising candidates for structural applications where high stiffness and fracture resistance are required.

  6. Changes in the aromatic profile of espresso coffee as a function of the grinding grade and extraction time: a study by the electronic nose system.

    Science.gov (United States)

    Severini, C; Ricci, I; Marone, M; Derossi, A; De Pilli, T

    2015-03-01

    The changes in chemical attributes and aromatic profile of espresso coffee (EC) were studied taking into account the extraction time and grinding level as independent variables. Particularly, using an electronic nose system, the changes of the global aromatic profile of EC were highlighted. The results shown as the major amounts of organic acids, solids, and caffeine were extracted in the first 8 s of percolation. The grinding grade significantly affected the quality of EC probably as an effect of the particle size distribution and the percolation pathways of water through the coffee cake. The use of an electronic nose system allowed us to discriminate the fractions of the brew as a function of the percolation time and also the regular coffee obtained from different grinding grades. Particularly, the aromatic profile of a regular coffee (25 mL) was significantly affected by the grinding level of the coffee grounds and percolation time, which are two variables under the control of the bar operator.

  7. Application of multi regressive linear model and neural network for wear prediction of grinding mill liners

    Directory of Open Access Journals (Sweden)

    Farzaneh Ahmadzadeh

    2013-06-01

    Full Text Available The liner of an ore grinding mill is a critical component in the grinding process, necessary for both high metal recovery and shell protection. From an economic point of view, it is important to keep mill liners in operation as long as possible, minimising the downtime for maintenance or repair. Therefore, predicting their wear is crucial. This paper tests different methods of predicting wear in the context of remaining height and remaining life of the liners. The key concern is to make decisions on replacement and maintenance without stopping the mill for extra inspection as this leads to financial savings. The paper applies linear multiple regression and artificial neural networks (ANN techniques to determine the most suitable methodology for predicting wear. The advantages of the ANN model over the traditional approach of multiple regression analysis include its high accuracy.

  8. Effect of wet grinding on structural properties of ball clay

    Science.gov (United States)

    Purohit, A.; Hameed, A.; Chander, S.; Nehra, S. P.; Singh, P.; Dhaka, M. S.

    2015-05-01

    In this paper, the effect of wet grinding on structural properties of ball clay is undertaken. The wet grinding treatment was performed employing ball and vibro mills for different time spells of 2, 4, 8 and 16 hours. The structural properties were carried out using X-ray diffraction (XRD). The structure of ground samples is found to be simple cubic. The crystallographic parameters are calculated and slight change in lattice constant, inter planner spacing and particle size is observed with grinding treatment. The results are in agreement with the available literature.

  9. Investigation on the Surface Coating of Grinding Balls

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The surface coating of grinding balls was investigated experimentally. The results show that a coating may form on the surface of grinding balls when Cr or Al powders are subjected to ball grinding. The plastic deformation of the ball surface plays an important role during the coating formation, and the strong binding force between the powders and the balls is a necessary pre-condition. The thickness of coating increases with the plasticity of the powders and the balls. Annealing the balls with coating will result in an obvious diffusion of the elements in the bonding zone of inter-face.

  10. Eco-efficiency of grinding processes and systems

    CERN Document Server

    Winter, Marius

    2016-01-01

    This research monograph aims at presenting an integrated assessment approach to describe, model, evaluate and improve the eco-efficiency of existing and new grinding processes and systems. Various combinations of grinding process parameters and system configurations can be evaluated based on the eco-efficiency. The book presents the novel concept of empirical and physical modeling of technological, economic and environmental impact indicators. This includes the integrated evaluation of different grinding process and system scenarios. The book is a valuable read for research experts and practitioners in the field of eco-efficiency of manufacturing processes but the book may also be beneficial for graduate students.

  11. Simulation-Assisted Evaluation of Grinding Circuit Flowsheet Design Alternatives: Aghdarreh Gold Ore Processing Plant / Ocena Alternatywnych Schematów Technologicznych Procesu Rozdrabniania W Zakładach Przeróbki Rud Złota W Aghdarreh, Z Wykorzystaniem Metod Symulacji

    Science.gov (United States)

    Farzanegan, A.; Ghalaei, A. Ebtedaei

    2015-03-01

    The run of mine ore from Aghdarreh gold mine must be comminuted to achieve the desired degree of liberation of gold particles. Currently, comminution circuits include a single-stage crushing using a jaw crusher and a single-stage grinding using a Semi-Autogenous Grinding (SAG) mill in closed circuit with a hydrocyclone package. The gold extraction is done by leaching process using cyanidation method through a series of stirred tanks. In this research, an optimization study of Aghdarreh plant grinding circuit performance was done to lower the product particle size (P80) from 70 μm to approximately 40 μm by maintaining current throughput using modeling and simulation approach. After two sampling campaigns from grinding circuit, particle size distribution data were balanced using NorBal software. The first and second data sets obtained from the two sampling campaigns were used to calibrate necessary models and validate them prior to performing simulation trials using MODSIM software. Computer simulations were performed to assess performance of two proposed new circuit flowsheets. The first proposed flowsheet consists of existing SAG mill circuit and a new proposed ball mill in closed circuit with a new second hydrocyclone package. The second proposed flowsheet consists of existing SAG mill circuit followed by a new proposed ball mill in closed circuit with the existing hydrocyclone package. In all simulations, SAGT, CYCL and MILL models were selected to simulate SAG mill, Hydrocyclone packages and ball mill units. SAGT and MILL models both are based on population balance model of grinding process. CYCL model is based on Plitt's empirical model of classification process in hydrocyclone units. It was shown that P80 can be reduced to about 40 μm and 42 μm for the first and second proposed circuits, respectively. Based on capital and operational costs, it can be concluded that the second proposed circuit is a more suitable option for plant grinding flowsheet

  12. Fundamentals of grinding : surface conditions of ground WC-Co systems

    NARCIS (Netherlands)

    Hegeman, JBJW; De Hosson, JTM; Shulepov, SY; Lousberg, N; de With, G; Brebbia, CA; Kenny, JM

    1999-01-01

    This paper concentrates on the fundamentals of grinding of inorganic materials. A statistical grinding model was developed based on the topography of the grinding wheel. The results of the model are compared with the results of grinding experiments on WC-Co hardmetals. The calculated profiles and me

  13. Is external fixation a better way than plaster to supplement K-wires in non-comminuted distal radius fractures?

    Science.gov (United States)

    Athar, Sajjad M; Ashwood, Neil; Aerealis, George; Bain, Gregory I

    2017-09-05

    Distal radius fractures represent about one-sixth of all fractures. There is still no consensus on the treatment of this fracture. We have several issues to assess and address; one of them is the fixation method. We tried to compare the effectiveness of two methods of stabilisation of distal radial fracture. Comparison between the techniques of Kirschner wire (K-wire) fixation with plaster and K-wire fixation with external fixation (Ex-Fix) was undertaken to assess which treatment modality gives better results in patients with distal radius fracture Frykman VII and VIII with no metaphyseal comminution. Fifty-six patients were chosen randomly and then allocated to two different modalities of stabilisation randomly as well, they were followed up; three of them were lost to follow-up because of death and two moved away from the area. Fifty-one patients were randomised in two groups: 24 were treated with K-wire and spanning Ex-Fix supplementation and 27 were treated with K-wires and plaster. Patients were prospectively monitored following the operation with a minimum follow-up of 1 year. Measurement of range of motion was obtained after surgery. Visual Analogue Scale (VAS) scores for pain and satisfaction levels were also recorded. There was statistically significant difference in favour of the Ex-Fix patient group for pain (VAS, Ex-Fix group: mean 14.9; plaster group: mean 28.1) and satisfaction (Ex-Fix group: mean 89.7;plaster group: mean 76.3). Although one would expect that range of motion would be reduced in the Ex-Fix group, there were no statistically significant differences found, with the exception of supination where results were in favour of the Ex-Fix group (mean 54.4; plaster group: mean 45.2). In our study, xternal fixator (Ex-Fix) supplementation of K-wiring favoured patients with distal radius fracture, even though there was no metaphyseal comminution, and therefore is suggested in contrast to plaster supplementation. © Article author(s) (or their

  14. Innovative grinding wheel design for cost-effective machining of advanced ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Licht, R.H.; Kuo, P.; Liu, S.; Murphy, D.; Picone, J.W.; Ramanath, S.

    2000-05-01

    This Final Report covers the Phase II Innovative Grinding Wheel (IGW) program in which Norton Company successfully developed a novel grinding wheel for cost-effective cylindrical grinding of advanced ceramics. In 1995, Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics using small prototype wheels. The Phase II program was initiated to scale-up the new superabrasive wheel specification to larger diameters, 305-mm to 406-mm, required for most production grinding of cylindrical ceramic parts, and to perform in-house and independent validation grinding tests.

  15. Laser-assisted Grinding Wheel Dressing (Ⅱ)-Experimental Researches

    Institute of Scientific and Technical Information of China (English)

    Ming CHEN; Fanghong SUN; Youngmoon LEE; Seunghan YANG; Jongchan LEE

    2003-01-01

    Most of the mechanical dressing technologies for resin bonded superabrasive grinding wheels are time consumingand costly. Based on the outcomes of the simulations in the previous study, this paper demonstrates the comprehensive researches on the laser-ass

  16. Gemstone Grinding Process Improvement by using Impedance Force Control

    Directory of Open Access Journals (Sweden)

    Hamprommarat Chumpol

    2015-01-01

    Full Text Available Chula Automatic Faceting Machine has been developed by The Advance Manufacturing Research Lab, Chulalongkorn University to support Thailand Gems-Industry. The machine has high precision motion control by using position and force control. A contact stiffness model is used to estimate grinding force. Although polished gems from the Faceting Machine have uniform size and acceptable shape, the force of the grinding and polishing process cannot be maintain constant and has some fluctuation due to indirect force control. Therefor this research work propose a new controller for this process based on an impedance direct force control to improve the gemstone grinding performance during polishing process. The grinding force can be measured through motor current. The results show that the polished gems by using impedance direct force control can maintain uniform size as well as good shape and high quality surface.

  17. Grinding efficiency improvement of hydraulic cylinders parts for mining equipment

    Directory of Open Access Journals (Sweden)

    Korotkov Aleksandr

    2017-01-01

    Full Text Available The aim of the article is to find out ways to improve parts treatment and components of mining equipment on the example of hydraulic cylinders parts, used as pillars for mine roof supports, and other actuator mechanisms. In the course of the research work methods of machine retaining devices design were used, the scientific approaches for the selection of progressive grinding schemes were applied; theoretical and practical experience in the design and production of new constructions of grinding tools was used. As a result of this work it became possible to create a progressive construction of a machine retaining device for grinding of large parts of hydraulic cylinders, to apply an effective scheme of rotary abrasive treatment, to create and implement new design of grinding tools by means of grains with controllable shape and orientation. Implementation of the results obtained in practice will improve the quality and performance of repairing and manufacturing of mining equipment.

  18. A critical study of high efficiency deep grinding

    CERN Document Server

    Johnstone, I

    2002-01-01

    The recent years, the aerospace industry in particular has embraced and actively pursued the development of stronger high performance materials, namely nickel based superalloys and hardwearing steels. This has resulted in a need for a more efficient method of machining, and this need was answered with the advent of High Efficiency Deep Grinding (HEDG). This relatively new process using Cubic Boron Nitride (CBN) electroplated grinding wheels has been investigated through experimental and theoretical means applied to two widely used materials, M50 bearing steel and IN718 nickel based superalloy. It has been shown that this grinding method using a stiff grinding centre such as the Edgetek 5-axis machine is a viable process. Using a number of experimental designs, produced results which were analysed using a variety of methods including visual assessment, sub-surface microscopy and surface analysis using a Scanning Electron Microscope (SEM), residual stress measurement using X-Ray Diffraction (XRD) techniques, Ba...

  19. E-Records a Grind for Many Doctors

    Science.gov (United States)

    ... page: https://medlineplus.gov/news/fullstory_160789.html E-Records a Grind for Many Doctors And this ... direct contact with patients and 37 percent on E-health records and other clerical work, the study ...

  20. Development of database and searching system for tool grinding

    Directory of Open Access Journals (Sweden)

    J.Y. Chen

    2008-02-01

    Full Text Available Purpose: For achieving the goal of saving time on the tool grinding and design, an efficient method of developing the data management and searching system for the standard cutting tools is proposed in this study.Design/methodology/approach: At first the tool grinding software with open architecture was employed to design and plan grinding processes for seven types of tools. According to the characteristics of tools (e.g. types, diameter, radius and so on, 4802 tool data were established in the relational database. Then, the SQL syntax was utilized to write the searching algorithms, and the human machine interfaces of the searching system for the tool database were developed by C++ Builder.Findings: For grinding a square end mill with two-flute, a half of time on the tool design and the change of production line for grinding other types of tools can be saved by means of our system. More specifically, the efficiency in terms of the approach and retract time was improved up to 40%, and an improvement of approximately 10.6% in the overall machining time can be achieved.Research limitations/implications: In fact, the used tool database in this study only includes some specific tools such as the square end mill. The step drill, taper tools, and special tools can also be taken into account in the database for future research.Practical implications: The most commercial tool grinding software is the modular-based design and use tool shapes to construct the CAM interface. Some limitations on the tool design are undesirable for customers. On the contrary, employing not only the grinding processes to construct the grinding path of tools but the searching system combined with the grinding software, it gives more flexible for one to design new tools.Originality/value: A novel tool database and searching system is presented for tool grinding. Using this system can save time and provide more convenience on designing tools and grinding. In other words, the

  1. Teeth Grinding: Is Emotional Stability related to Bruxism?

    OpenAIRE

    Sutin, Angelina R; Terracciano, Antonio; Ferrucci, Luigi; Costa, Paul T.

    2010-01-01

    This study examines the association between personality traits and bruxism, the repetitive grinding or clenching of teeth. Community-dwelling participants (N = 470) had a comprehensive oral examination by a dentist and completed a dental history and personality questionnaires. Consistent with the literature on state anxiety and depression as antecedents of bruxism, Neuroticism-related traits were associated with self-reported teeth grinding. These traits were also associated with other oral c...

  2. Performance analysis of magnesium phosphate cement mortar containing grinding dust

    OpenAIRE

    2009-01-01

    Magnesium phosphate cement materials are formed by reacting magnesium oxide with water-soluble phosphates such as monoammonium dihydrogen phosphate (ADP), which solidifies at ambient temperature through the formation of hydrated phases in the material. Cylindrical specimens of magnesium phosphate cement were molded and varying amounts (0 to 30% weight) of grinding dust were added to the ceramic matrices. The influence of the addition of grinding dust on the characteristics of the mortars in t...

  3. A Path Planning Method for Robotic Belt Surface Grinding

    Institute of Scientific and Technical Information of China (English)

    WANG Wei; YUN Chao

    2011-01-01

    The flexible contact and machining with wide strip are two prominent advantages for the robotic belt grinding system,which can be widely used to improve the surface quality and machining efficiency while finishing the workpieces with sculptured surfaces.There lacks research on grinding path planning with the constraint of curvature.With complicated contact between the contact wheel and the workpiece,the grinding paths for robot can be obtained by the theory of contact kinematics.The grinding process must satisfy the universal demands of the belt grinding technologies,and the most important thing is to make the contact wheel conform to the local geometrical features on the contact area.For the local surfaces with small curvature,the curve length between the neighboring cutting locations becomes longer to ensure processing efficiency.Otherwise,for the local areas with large curvature,the curve length becomes shorter to ensure machining accuracy.A series of planes are created to intersect with the target surface to be ground,and the corresponding sectional profile curves are obtained.For each curve,the curve length between the neighboring cutting points is optimized by inserting a cutter location at the local area with large curvatures.A method of generating the grinding paths including curve length spacing optimization is set up.The validity is completely approved by the off-line simulation,and during the grinding experiments with the method,the quality of surface is improved.The path planning method provides a theoretical support for the smooth and accuracy path of robotic surface grinding.

  4. Development and Performance Evaluation of Maize Threshing and Grinding Machine

    Directory of Open Access Journals (Sweden)

    Ugwu K. C.

    2016-10-01

    Full Text Available The Maize threshing and grinding machine was designed, fabricated and its performance was evaluated. The machine consists of two compartments which include the threshing and grinding chamber. Threshing chamber is where the maize grain is been separated from the cob, and the cob will be collected through the outlet chute. Therefore, before the maize grain enters into the grinding chamber, blower will separate the grain from the chaff. The separated grain enters the grinding chamber and is being grounded by compressive means through the stationary disc and the grinding plate. A 2 hp electric motor provides drive through belt connections to drive the pulley on threshing chamber and another 2 hp electric motor provide drive for the grinding chamber. The actual test was conducted using three different moisture contents and feed rates. It was observed that the efficiency of the machine was hindered by high moisture content. The results obtained showed that the machine performed well at low moisture content. The efficiency of the machine was 99.01% on the moisture content of 10%. The analysis of variance (ANOVA of the results obtained at 5% percent probability confirmed that the moisture content of the maize was an important parameter that affects the performance of the machine

  5. Performance of an electrochemical COD (chemical oxygen demand) sensor with an electrode-surface grinding unit.

    Science.gov (United States)

    Geun Jeong, Bong; Min Yoon, Seok; Ho Choi, Chang; Koang Kwon, Kil; Sik Hyun, Moon; Heui Yi, Dong; Soo Park, Hyung; Kim, Mia; Joo Kim, Hyung

    2007-12-01

    An electrochemical COD (chemical oxygen demand) sensor using an electrode-surface grinding unit was investigated. The electrolyzing (oxidizing) action of copper on an organic species was used as the basis of the COD measuring sensor. Using a simple three-electrode cell and a surface grinding unit, the organic species is activated by the catalytic action of copper and oxidized at a working electrode, poised at a positive potential. When synthetic wastewater was fed into the system, the measured Coulombic yields were found to be dependent on the COD of the synthetic wastewater. A linear correlation between the Coulombic yields and the COD of the synthetic wastewater was established (10-1000 mg L(-1)) when the electrode-surface grinding procedure was activated briefly at 8 h intervals. When various kinds of wastewater samples obtained from various sewage treatment plants were measured, linear correlations (r(2)> or = 0.92) between the measured EOD (electrochemical oxygen demand) value and COD of the samples were observed. At a practical wastewater treatment plant, the measurement system was successfully operated with high accuracy and good stability over 3 months. These experimental results show that the application of the measurement system would be a rapid and practical method for the determination of COD in water industries.

  6. DETERMINATION AND OPTIMIZATION OF CYLINDRICAL GRINDING PROCESS PARAMETERS USING TAGUCHI METHOD AND REGRESSION ANALYSIS

    Directory of Open Access Journals (Sweden)

    M.Janardhan

    2011-07-01

    Full Text Available Cylindrical grinding is one of the important metal cutting processes used extensively in the finishing operations. Metal removal rate and surface finish are the important out put responses in the production with respect to quantity and quality respectively. The Experiments are conducted on CNC cylindrical grinding machine with L9 Orthogonal array with input machining variables as work speed, feed rate and depth of cut. Empirical models are developed using design of experiments and response surface methodology. The adequacy of thedeveloped model is tested with ANNOVA. The developed model can be used by the different manufacturing firms to select right combination of machining parameters to achieve an optimal metal removal rate (MRR and surface roughness (Ra.The results reveals that feed rate, depth of cut are influences predominantly on the output responses metal removal rate (MRR and surface roughness (Ra.The predicted optimal values for MRR, Ra for Cylindrical grinding process are 62.05 gm/min and 0.816 μm respectively. The results are further confirmed by conducting confirmation experiments.

  7. OpenGL Based Real Time&Inline Simulation of CNC Cams Grinding

    Directory of Open Access Journals (Sweden)

    Hu Zhanqi

    2013-06-01

    Full Text Available OpenGL based NC machining real time simulation model is proposed in the paper, and some key techniques of the system are investigated, including input and compiling of NC program, building of display model, real time displaying procedure of machining. With this technique, operator can view the machining process at screen of CNC machining real time, without stopping machine tool, which is very convenient for operating of machining. At last of the paper, an example of CNC cams grinding machine tool is given in order to proving the algorithm.

  8. Primary hemiarthroplasty versus conservative treatment for comminuted fractures of the proximal humerus in the elderly (ProCon: A Multicenter Randomized Controlled trial

    Directory of Open Access Journals (Sweden)

    Van der Vis Harm M

    2010-05-01

    Full Text Available Abstract Background Fractures of the proximal humerus are associated with a profound temporary and sometimes permanent, impairment of function and quality of life. The treatment of comminuted fractures of the proximal humerus like selected three-or four-part fractures and split fractures of the humeral head is a demanding and unresolved problem, especially in the elderly. Locking plates appear to offer improved fixation; however, screw cut-out rates ranges due to fracture collapse are high. As this may lead to higher rates of revision surgery, it may be preferable to treat comminuted fractures in the elderly primarily with a prosthesis or non-operatively. Results from case series and a small-sample randomized controlled trial (RCT suggest improved function and less pain after primary hemiarthroplasty (HA; however these studies had some limitations and a RCT is needed. The primary aim of this study is to compare the Constant scores (reflecting functional outcome and pain at one year after primary HA versus non-operative treatment in elderly patients who sustained a comminuted proximal humeral fracture. Secondary aims include effects on functional outcome, pain, complications, quality of life, and cost-effectiveness. Methods/Design A prospective, multi-center RCT will be conducted in nine centers in the Netherlands and Belgium. Eighty patients over 65 years of age, who have sustained a three-or four part, or split head proximal humeral fracture will be randomized between primary hemiarthroplasty and conservative treatment. The primary outcome is the Constant score, which indicates pain and function. Secondary outcomes include the Disability of the Arm and Shoulder (DASH score, Visual Analogue Scale (VAS for pain, radiographic healing, health-related quality of life (Short-form-36, EuroQol-5D and healthcare consumption. Cost-effectiveness ratios will be determined for both trial arms. Outcome will be monitored at regular intervals over the

  9. Uranium comminution age tested by the eolian deposits on the Chinese Loess Plateau

    Science.gov (United States)

    Li, Le; Liu, Xiangjun; Li, Tao; Li, Laifeng; Zhao, Liang; Ji, Junfeng; Chen, Jun; Li, Gaojun

    2017-06-01

    The 234U/238U ratio of fine particles can record the time since their separation from bed rock because of the disruption of uranium series equilibrium introduced by the recoil of daughter 234Th nuclei (precursor of 234U) out of particle surfaces during the decay of 238U. Application of the uranium comminution age method, which has great potential in tracing production and transportation of sediments is however complicated by the weathering dissolution of 234U depleted particle surfaces, the difficulty in determining the fraction of recoiled nuclei, and the precipitation of exogenetic 234U. Here we minimize these complications by using a newly developed precise size separation using electroformed sieve, and a chemical protocol that involves reductive and oxidative leaching. Eolian deposits collected from the Chinese Loess Plateau (CLP) were used to test the validity of our method. Possible effects of weathering dissolution were also evaluated by comparing samples with different weathering intensities. The results show decreasing 234U/238U ratios in fine eolian particles with increasing sedimentation age, agreeing well with the theoretical prediction of the comminution age model. This successful application of the uranium comminution age approach to the eolian deposits on the CLP is also aided by a stable dust source, the low weathering intensity, the lack of consolidation, and the well-defined age model of the deposits. A transportation time of 242 ± 18 ka was calculated for the eolian deposits, which indicates a long residence time, and thus extensive mixing, of the dust particles in source regions, partly explaining the stable and homogeneous composition of the eolian dust over glacial-interglacial cycles.

  10. Quenching simulation of steel grinding balls

    Directory of Open Access Journals (Sweden)

    Zapata-Hernández, Oscar

    2015-09-01

    Full Text Available The phase transformations of high carbon steel during quenching and equalizing were modelled using commercial computer packages based on the finite element method and the kinetic transformation of steel. The model was used to predict the temperature and microstructural changes taking place within balls of two different sizes that are used for grinding mineral ores. A good correlation between the temperatures measured by inserted thermocouples and those predicted by the model was obtained after modifying the thermal conductivity of the steel within the temperature domain at which mixed phases are present. The phase transformations predicted were confirmed by metallographic analyses.Las transformaciones de fase en aceros de alto carbono durante su temple y un posterior periodo de estabilización fueron modelizadas por medio del uso de paquetes computacionales basados en el método del elemento finito y de la transformación cinética de los aceros. El modelo se usó para predecir los cambios de temperatura y microestructura que se presentan en bolas de dos diferentes tamaños empleadas en estaciones de molienda de minerales. Se encontró una buena correlación entre las temperaturas medidas mediante la inserción de termopares y aquellas predichas por el modelo una vez que se modificó la conductividad térmica del acero en el intervalo mixto de fases. La predicción de las transformaciones de fase se confirmó a través del análisis metalográfico.

  11. Methods of pretreating comminuted cellulosic material with carbonate-containing solutions

    Science.gov (United States)

    Francis, Raymond

    2012-11-06

    Methods of pretreating comminuted cellulosic material with an acidic solution and then a carbonate-containing solution to produce a pretreated cellulosic material are provided. The pretreated material may then be further treated in a pulping process, for example, a soda-anthraquinone pulping process, to produce a cellulose pulp. The pretreatment solutions may be extracted from the pretreated cellulose material and selectively re-used, for example, with acid or alkali addition, for the pretreatment solutions. The resulting cellulose pulp is characterized by having reduced lignin content and increased yield compared to prior art treatment processes.

  12. Comminuted fracture of the accessory carpal bone removed via an arthroscopic-assisted arthrotomy.

    Science.gov (United States)

    Bonilla, Alvaro G; Santschi, Elizabeth M

    2015-02-01

    A 16-year-old American paint horse gelding was presented for evaluation of a left forelimb lameness grade III/V. Radiographs and computed tomography revealed a comminuted fracture of the accessory carpal bone involving the entire articulation with the distal radius and the proximal aspect of the articulation with the ulnar carpal bone. Multiple fragments were present in the palmar pouch of the antebrachiocarpal joint. An arthroscopic-assisted open approach was necessary to remove all fractured fragments. Subsequently the horse was re-admitted for lameness and was treated successfully with antibiotics and long-term supportive bandaging.

  13. Functional bracing for comminuted extra-articular fractures of the distal third of the humerus.

    Science.gov (United States)

    Sarmiento, A; Horowitch, A; Aboulafia, A; Vangsness, C T

    1990-03-01

    From 1982 to 1987 we treated 85 extra-articular comminuted distal third humeral fractures in adults with prefabricated plastic braces. Of these, 15% were open fractures and 18% had initial peripheral nerve injury. On average, the sleeve was applied 12 days after injury and used for 10 weeks. There was 96% union, with no infections. All nerve injuries resolved or were improving at the latest examination. At union there was varus deformity averaging 9 degrees in 81% of patients, but loss of range of movement was minimal and functional results were good.

  14. Geometrical principium of fewer-axis grinding for large complex optical mirrors

    Institute of Scientific and Technical Information of China (English)

    JIANG; ZhenHua; YIN; YueHong

    2013-01-01

    Ultraprecision grinding is an important approach to efficiently fabricate large complex optical mirrors, and five-axis grinding method is commonly used for ultraprecision grinding. However, this method can hardly meet the high stiffness requirement for grinding large mirror, especially with a diameter over 2 m. Meanwhile, the use of fewer-axis grinding solves this problem, as it reduces the number of the grinder’s axes to improve the rigidity of the system and minimize deformation for hard and brittle materials. But its characteristic of unfixed grinding point which changes with workpiece surface curvature increases geometric complexity and requires a higher geometric shape accuracy of grinding wheel. This paper parameterizes grinding wheel’s geometric shape, reveals the relationship between fewer-axis and five-axis grinding methods from the point of view of the differential geometry, and establishes virtual-axis equivalence principium of feweraxis grinding. A quantitative method to determine grinding wheel’s geometric parameters and its shaft inclination angle is proposed based on the requirements of geometric properties of optical mirror, grinder features and grinding process. Moreover, according to the properties of Gauss curvature of curved surface, the wear law of the toric grinding wheel is found and the surface geometric error distribution due to wear is achieved for fewer-axis grinding. The correctness of the principium and method above are verified through simulations.

  15. Low-Rank Coal Grinding Performance Versus Power Plant Performance

    Energy Technology Data Exchange (ETDEWEB)

    Rajive Ganguli; Sukumar Bandopadhyay

    2008-12-31

    The intent of this project was to demonstrate that Alaskan low-rank coal, which is high in volatile content, need not be ground as fine as bituminous coal (typically low in volatile content) for optimum combustion in power plants. The grind or particle size distribution (PSD), which is quantified by percentage of pulverized coal passing 74 microns (200 mesh), affects the pulverizer throughput in power plants. The finer the grind, the lower the throughput. For a power plant to maintain combustion levels, throughput needs to be high. The problem of particle size is compounded for Alaskan coal since it has a low Hardgrove grindability index (HGI); that is, it is difficult to grind. If the thesis of this project is demonstrated, then Alaskan coal need not be ground to the industry standard, thereby alleviating somewhat the low HGI issue (and, hopefully, furthering the salability of Alaskan coal). This project studied the relationship between PSD and power plant efficiency, emissions, and mill power consumption for low-rank high-volatile-content Alaskan coal. The emissions studied were CO, CO{sub 2}, NO{sub x}, SO{sub 2}, and Hg (only two tests). The tested PSD range was 42 to 81 percent passing 76 microns. Within the tested range, there was very little correlation between PSD and power plant efficiency, CO, NO{sub x}, and SO{sub 2}. Hg emissions were very low and, therefore, did not allow comparison between grind sizes. Mill power consumption was lower for coarser grinds.

  16. Ductile streaks in precision grinding of hard and brittle materials

    Indian Academy of Sciences (India)

    V C Venkatesh; S Izman; S Sharif; T T Mon; M Konneh

    2003-10-01

    Ductile streaks produced during diamond grinding of hard and brittle materials have aided the subsequent process of polishing. Two novel techniques were used to study the formation of ductile mode streaks during diamond grinding (primary process) of germanium, silicon, and glass. In the first technique, aspheric surfaces were generated on Ge and Si at conventional speeds (5000 rpm). In the second technique, diamond grinding of plano surfaces on glass and Si surfaces using high speed (100,000 rpm) was carried out. Form accuracy, surface finish and ductile mode grinding streaks are discussed in this paper. It was found that resinoid diamond wheels gave more ductile streaks than metal-bonded wheels but better form accuracy was obtained with the latter. Ductile streaks were obtained more easily with pyrex rather than with BK 7 glass thus necessitating very little time for polishing. Ductile streaks appeared in abundance on germanium rather than silicon. Both the novel grinding techniques were used on CNC machining centres.

  17. Investigation of Creep Feed Grinding Parameters and Heat treatment Effects on the Nickel-base Superalloys

    Institute of Scientific and Technical Information of China (English)

    Hasan Jamshidi; Sayed Ali Sadough Vanini; Alireza Attari

    2004-01-01

    The Nickel base Superalloys are the most famous complicated and useable of Superalloys to make hot zone components of the gas turbines. The complicated dimensional tolerances, specially at the root of the blade show importance of grinding processes at the production of blades root. The prediction of the effect of machining parameters on the soundness of component surface strengthening for reaching to a suitable surface finishing and avoiding from crack formation at the work part during machining operation often is not easy and feasible so needs to more industrial investigation.This research is about frame 5 blade designed by GE and made from Superalloy IN738LC has been investigated. The formation of a plastically deformed and heat affected zone during grinding of Superalloy IN738LC with a high depth of cut but slow work speed (creep feed grinding) was investigated. Parameters such as work speed, depth of cut and radial dressing speed have been considered as variables and their effects have been studied. During experimental performed, the voltage and current of motor measured and power and special energy calculated.Some samples heat-treated (of the 1176℃ for 1 hr under neutral argon gas and cooling rate of 15℃/min up to 537℃ and then air cooling) to study grains recrystallization. Other samples have been created from the roots of blades and then coated by Nickel to measure boundary layer micro-hardness. The results show that increasing work speed leads to increasing the use power. Increasing the depth of cut, by increasing material removal rate, and the radial dressing speed, by decreasing power, lead to decreasing special energy. The temperature created by grinding lead to decreasing plastic deformation and boundary layer formation. When the radial dressing speed changes from 1 to 0.6 μm/rev and other parameters are kept unchanged the roughness of surface increases and the special energy decreases. Sufficient dressing is very essential in limiting the width

  18. Studies on additive properties of some processing operations

    Directory of Open Access Journals (Sweden)

    Jerzy Malewski

    2013-09-01

    Full Text Available The accuracy of prediction of mineral processing operation by partial effects summation is analyzed. Methodological and practical aspects of the problem are discussed using laboratory studies of selected comminution and classifying operations as examples. Laboratory experiments show that the effects of examined mineral processing operation depend on simultaneously running processes of classification and comminution. The influence rate of interaction between both processes on the final results is significant, but in some cases it may be neglected. The obtained results have preliminary character and needed a further verification.

  19. Enhancement of fracture healing by electrical stimulation in the comminuted intraarticular fracture of distal radius.

    Science.gov (United States)

    Kohata, Kazuhiro; Itoh, Soichiro; Takeda, Shu; Kanai, Misa; Yoshioka, Taro; Suzuki, Hiroyuki; Yamashita, Kimihiro

    2013-01-01

    Effectiveness of an alternating electric current (AC) stimulation in prevention of bone deformity for comminuted intraarticular fracture of distal radius were verified by comparing postoperative results treated with a wrist-bridging external fixator combined with or without an AC stimulator (EF and NEF, respectively), and a palmar locking plate (LP). This study evaluated 92 cases (mean age 67.9 ± 11.4 years) of type C2 and 60 cases (mean age 69.7 ± 9.5 years) of type C3 distal radius fractures, as classified by the Association for Osteosynthesis. In total, 55 and 24 cases were treated with EF and NEF, respectively; and 73 cases were treated with LP. Callus appeared 27.5 ± 4.6 days postoperatively and the external skeletal fixation period was significantly shorter in the EF group than in the NEF group. The decrease in radial length was significantly lower in the EF group when compared to the LP group. There were no significant differences among the groups for the other radiographic and functional parameters. AC stimulation combined to the external fixation may be a promising method to prevent postoperative deformity in the severely comminuted intraarticular fractures by accelerating callus maturation and facilitating new bone bridging across the gap of fracture site.

  20. The basket plate in the osteosynthesis of comminuted fractures of distal pole of the patella.

    Science.gov (United States)

    Matejcić, A; Smiljanić, B; Bekavac-Beslin, M; Ledinsky, M; Puljiz, Z

    2006-06-01

    The purpose of this study was to evaluate the basket plate in the treatment of comminuted fractures of the distal pole of the patella (patellar apex fracture). The basket plate was designed by Smiljanić Branimir M.D., Clinical Professor of Surgery, at the Department of Surgery, The University Hospital Sestre milosrdnice, Zagreb, Croatia. In the period from 1988 to 2003, more than 100 patients with comminuted patellar apex fractures had been treated with basket plate osteosynthesis in the Department of Surgery. Only 51 patients were subsequently available for knee examination. For evaluation of the knee, we used a modified Cincinnati knee rating system, using a manual dynamometer in the evaluation of the knee extension. The results were excellent in 30 patients, good in 16 and satisfactory in 5 patients; no poor results were observed. The stability of the osteosynthesis by basket plate allows osseous consolidation if the fracture and permits loading the leg with full body weight early in the postoperative period.

  1. Shape-Grinding by Direct Position/Force Control

    Science.gov (United States)

    Chen, Guanghua; Xu, Weiwei; Minami, Mamoru

    Based on the analysis of the interaction between a manipulator's hand and a working object, a model representing the constrained dynamics of the robot is first discussed. The constrained forces are expressed by an algebraic function of states, input generalized forces, and the constraint condition, and then a direct position/force controller without force sensor is proposed based on the algebraic relation. To give a grinding system the ability to adapt to any object shape being changed by the grinding, we add a function estimating the constraint condition in real time for the adaptive position/force control. Evaluations through simulations, by fitting the changing constraint surface with spline functions, indicate that reliable position/force control and shape-grinding can be achieved by the proposed controller.

  2. Grinding process within vertical roller mills: experiment and simulation

    Institute of Scientific and Technical Information of China (English)

    WANG Jian-huai; CHEN Qing-ru; KUANG Ya-li; LYNCH A J; ZHUO Jin-wu

    2009-01-01

    Based on screening analysis, laser size analysis, grindability and rigidity tests of samples collected on line from a cement and a power plant, a simulation of the grinding process in vertical roller mills was carried out. The simulation calculation used a breakage function, B. The results indicate that the breakage function, B, and the selection function, S, in the form of a matrix, can be used to express the probability of the material breaking during the grinding process. This allows the size distribution of the product to be numerically estimated. The simulation results also show that the simulated size distribution curves fit the actual ex-perimental product curves quite well. The model provides a good starting point for simulation of the grinding process. Further re-search is needed to determine the proper breakage function and the matrix value of the selection function.

  3. Design and experimental study of a micro-groove grinding wheel with spray cooling effect

    Directory of Open Access Journals (Sweden)

    Shi Chaofeng

    2014-04-01

    Full Text Available The effectiveness of grinding fluid supply has a crucial impact on grinding quality and efficiency in high speed grinding. In order to improve the cooling and lubrication, through in-depth research of self-inhaling internal cooling method and intermittent grinding mechanism, a new spray cooling method used in high speed grinding is proposed. By referring to the structure of bowl-shaped dispersion disk, the grinding wheel matrix with atomization ability is designed; through studying heat transfer of droplet collision and the influence of micro-groove on the boiling heat transfer, grinding segment with micro-groove is designed to enhance the heat flux of coolant and achieve maximum heat transfer between droplets and grinding contact zone. High-speed grinding experiments on GH4169 with the developed grinding wheel are carried out. The results show that with the micro-groove grinding wheel just 5.4% of pump outlet flow rate and 0.5% of spindle energy is needed to reduce the grinding temperature to 200 °C, which means the developed grinding wheel makes cooling high efficient and low energy consuming.

  4. Robotic Instrument for Grinding Rocks Into Thin Sections (GRITS)

    Science.gov (United States)

    Paulsen, Gale; Zacny, Kris; Dreyer, Christopher B.; Szucs, Attila; Szczesiak, Matt; Santoro, Chris; Craft, Jack; Hedlund, Magnus; Skok, John

    2013-06-01

    We have developed a rock grinding and polishing mechanism for in situ planetary exploration based on abrasive disks, called Grinding Rocks Into Thin Sections (GRITS). Performance characteristics and design considerations of GRITS are presented. GRITS was developed as part of a broader effort to develop an in situ automated rock thin section (ISARTS) instrument. The objective of IS-ARTS was to develop an instrument capable of producing petrographic rock thin sections on a planetary science spacecraft. GRITS may also be useful to other planetary science missions with in situ instruments in which rock surface preparation are necessary.

  5. Performance analysis of magnesium phosphate cement mortar containing grinding dust

    Directory of Open Access Journals (Sweden)

    Daniel Véras Ribeiro

    2009-03-01

    Full Text Available Magnesium phosphate cement materials are formed by reacting magnesium oxide with water-soluble phosphates such as monoammonium dihydrogen phosphate (ADP, which solidifies at ambient temperature through the formation of hydrated phases in the material. Cylindrical specimens of magnesium phosphate cement were molded and varying amounts (0 to 30% weight of grinding dust were added to the ceramic matrices. The influence of the addition of grinding dust on the characteristics of the mortars in terms of microstructure (SEM, mechanical strength and capillary water absorption was verified. The results obtained proved very satisfactory for the use of this waste as an additive in magnesium phosphate mortars.

  6. INVESTIGATION OF SURFACE TEMPERATURE IN HIGH-EFFICIENCY DEEP GRINDING

    Institute of Scientific and Technical Information of China (English)

    Zhao Henghua; Cai Guangqi; Jin Tan

    2005-01-01

    A new thermal model with triangular heat flux distribution is given in high-efficiency deep grinding. The mathematical expressions are driven to calculate the surface temperature. The transient behavior of the maximum temperature on contact area is investigated in different grinding conditions with a J-type thermocouple. The maximum contact temperatures measured in different conditions are found to be between 1 000 ℃ and 1 500 ℃ in burn-out conditions. The experiment results show good agreement with the new thermal model.

  7. Granular axial flow characteristics in a grinding area studied by discrete element metho d%受碾区域内颗粒轴向流动特性的离散元模拟∗

    Institute of Scientific and Technical Information of China (English)

    韩燕龙; 贾富国; 曾勇; 王爱芳

    2015-01-01

    Granular grinding is one of the most important unit operations used in a wide variety of industries. Examples can be found in the food industry, for instance, rice processing, etc.. The performance of grinding can be characterized by the particle flow process. Thus in order to study the stable flow process of particles during grinding, we must establish a discrete element model (DEM) of granular axial flow in the grinding area between the grinding roller and the screen drum. DEM is a numerical method used for modelling the mechanical behaviour of granular materials. When DEM is used in grinding, the particle motion is controlled by contact models that are governed by physical laws. Using EDEM software, the process of grinding can be simulated and analyzed. The simulation system chooses continuous feeding;after a period of time, it reaches a steady flow. Research results show that the uneven distribution of particle flow density (PFD) is caused by the axial movement difference of particles in the grinding area. The form, flow rate and distribution of granular axial flow are influenced by static friction coefficient difference between particles and screen drum. Axial mean square deviation of single particles in the grinding area is positively correlated with the square of time, which follows a “super” diffusive behavior defined by some studies. By an overall consideration of the grinding area, we find that the axial average velocities increase, however, the average velocities that are synthesized by three-axis velocities gradually decrease along the axial direction. This is because in a different axial position with different PFI, the PFI plays the key role in energy transfer. More energy will be transferred between high PFI particles that may cause high particle velocity. We also find that the fluctuation velocity square of particles presents the trend of first increasing then decreasing and finally increasing along the axial direction. The difference between

  8. Graphic presentation of information of acoustic monitoring of stream grinding process

    Directory of Open Access Journals (Sweden)

    N.S. Pryadko

    2012-04-01

    Full Text Available The theoretical and experimental mechanisms of thin grinding the loose materials are analyzed. The relation of the density function of acoustic signal amplitudes of grinding process to the degree of loading the jets by material is established.

  9. Effect of disintegration wave grinding on fractional protein and amino acid composition of chickpea

    Directory of Open Access Journals (Sweden)

    G. O. Magomedov

    2013-01-01

    Full Text Available The study of fractional changes and amino acid composition of proteins in the application of chickpea disintegration wave grinding. Comparative analysis of six varieties of chickpea before and after grinding.

  10. Effects of the grinding process on the preparation and qualities of CWS

    Institute of Scientific and Technical Information of China (English)

    Yuliang Zhang; Guoguang Wu; Xianliang Meng; Zengjie Yun; Frank Shi; Yaqun He; Xiaoqiang Luo

    2011-01-01

    Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS.A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals.Both types of coal were ground by a Chinese (CUMT) and an Australian (JK) grinding process.The performance tests of the prepared CWS showed that fluidity of all slurries was acceptable.The concentration of the CWS from YZ coal ground by the CUMT grinding process was higher than when the JK grinding process was used.The highest concentration was 70.14% in this case.The concentration of the CWS prepared from Au coal by the JK grinding process was higher than when the CUMT grinding process was used.The highest concentration in this case was 70.97%.These differences are caused by the particle size distribution developed during the different grinding processes.

  11. THERMAL AND PHYSICAL FEATURES OF MAGNETIC AND ELECTRIC GRINDING PROCESS OF GAS AND THERMAL PROTECTIVE COATINGS

    OpenAIRE

    N. V. Spiridonov; I. O. Sokorov; M. V. Niaroda

    2008-01-01

    The paper reveals thermal zones of magnetic and electric grinding process. The influence of electric and physical parameters of magnetic and electric grinding on temperature in the zone of gas and thermal protective coatings has been established in the paper.

  12. Pulsed Laser Profiling of Grinding Wheels at Normal and Quasi-Tangential Incidence

    Science.gov (United States)

    Lutey, Adrian H. A.; Fortunato, Alessandro; Zanini, Filippo; Carmignato, Simone

    2016-09-01

    A new methodology for normal and quasi-tangential pulsed laser profiling of grinding wheels is proposed, with laser path planning calculated according to a pre-specified angle of incidence and radial laser progression or predicted single-pass incision depth. Though tangential laser profiling has previously been investigated, few works have addressed the issue of negligible laser absorption under these conditions other than to apply a focal offset that effectively reduces the angle of incidence below 90∘. In the present work, the angle of incidence is specified explicitly, with normal and quasi-tangential profiling experiments performed on rotating bronze-bonded diamond and porous aluminum oxide grinding wheels with a 1064 nm nanosecond pulsed fiber laser source with 20 W average power. Triangular incisions are cut into each sample, following which analyses are performed with an optical profiler operating in confocal mode and x-ray computed tomography to determine the material removal rate and profile accuracy under all tested conditions. The angle of laser incidence is found to be of particular relevance to profiling operations, with more than one order of magnitude difference in material removal rates observed between 70∘ and 80∘ incidence, with improved profile accuracy in the latter case. Specifically, material removal rates of 0.12-0.14 mm 3/ s, 0.075-0.1 mm 3/ s and 0.002 mm 3/ s are achieved at normal, 70∘ and 80∘ laser incidence, respectively, for bronze-bonded diamond, and 0.1 mm 3/ s is achieved at 70∘ incidence for porous aluminum oxide. For both materials, profile accuracy of 50-70 μm is achieved under optimum conditions. The presented results highlight the necessity for precise specification and control of the angle of incidence during laser profiling operations. They furthermore confirm that laser profiling of grinding wheels is a viable alternative to electrical discharge machining for bronze-bonded diamond grinding wheels and a potential

  13. Ulnar nerve injury after a comminuted fracture of the humeral shaft from a high-velocity accident: a case report

    Directory of Open Access Journals (Sweden)

    Pathak Ritesh

    2012-07-01

    Full Text Available Abstract Introduction Injury to the ulnar nerve following humerus shaft fracture is a very rare entity because the ulnar nerve is well protected from the bone by muscle and soft tissue, and thus remains unaffected in these fractures. We report what is, to the best of our knowledge, the first case of ulnar nerve injury due to a comminuted humeral shaft fracture. The injury manifested and was diagnosed the day after a high-velocity accident. The paucity of related literature and the necessity for early diagnosis and subsequent treatment of such injuries in high-velocity accidents urged us to document this case. Case presentation A 30-year-old Indian man presented to our Emergency Department after a road traffic accident. Our patient complained of right arm pain and the inability to move his extremity. The following morning he developed clawing. Nerve conduction studies on the peripheral nerves of his arm in addition to an X-ray confirmed the diagnosis of a possible injury to the ulnar nerve. Our patient was taken to our Operating Room for surgery, during which a fragment of bone was found abutting the ulnar nerve after penetrating his triceps. This fragment of bone was replaced and the fracture was reduced by open reduction and internal fixation using a dynamic compression plate and screws. Postoperatively, our patient received physical therapy and was discharged two weeks after surgery with no neurological deficit. Conclusions This case emphasizes the urgency and importance of careful neurological examination of all the peripheral nerves supplying the arm in patients with a fracture of the shaft of the humerus. In the setting of injury to the arm in high-velocity accidents, a differential diagnosis of ulnar nerve injury should always be considered.

  14. A mathematical model for surface roughness of fluidic channels produced by grinding aided electrochemical discharge machining (G-ECDM)

    National Research Council Canada - National Science Library

    V G Ladeesh; R Manu

    2017-01-01

    Grinding aided electrochemical discharge machining is a hybrid technique, which combines the grinding action of an abrasive tool and thermal effects of electrochemical discharges to remove material...

  15. Effect of Grinding Process Parameters on Surface Area Roughness of Glass fibre Reinforced Composite Laminate under Dry and Coolant Environment

    Directory of Open Access Journals (Sweden)

    P. Chockalingam

    2016-04-01

    Full Text Available This paper presents a comparative study on dry and wet grinding of chopped strand mat glass fibre reinforced polymer laminates using an alumina wheel. Investigations were performed to study the impact of the grinding parameters, namely feed, speed, and depth of cut on grinding force ratio and surface area roughness. Effective grinding parameters were sought in this study to maximize grinding force ratio and minimize surface area roughness. Test results show that coolant helped to decrease surface area roughness, but inevitably reduced the grinding force ratio in some cases. These findings lead to economic machining solution for optimum grinding conditions in grinding composite laminates.

  16. Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass

    Directory of Open Access Journals (Sweden)

    Zhang Jianhua

    2014-01-01

    Full Text Available Ultrasonic vibration assisted micro end grinding (UAMEG is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplated diamond wheel are conducted. The grinding forces are measured using a three-component dynamometer. The surface characteristics are detected using the scanning electron microscope. The experiment results demonstrate that grinding forces are significantly reduced by introducing ultrasonic vibration into conventional micro end grinding (CMEG of silica glass; ultrasonic assistance causes inhibiting effect on variation percentages of tangential grinding force with grinding parameters; ductile machining is easier to be achieved and surface quality is obviously improved due to ultrasonic assistance in UAMEG. Therefore, larger grinding depth and feed rate adopted in UAMEG can lead to the improvement of removal rate and machining efficiency compared with CMEG.

  17. Bone splint technique and plating application in adolescent high-energy comminuted fracture of distal femur with bone defects

    Institute of Scientific and Technical Information of China (English)

    LIU Hui; DING Zhen-qi; ZHAI Wen-liang; KANG Liang-qi; YAO Xiao-tao

    2008-01-01

    @@ Comminuted fracture of distal femur is a common lower limb injury from traffic accidents, especially from motor accidents. Routine dynamic condylar screw ( DCS ) or 95-degree condylar plate ( CP ) sometimes cannot solve the bone defect in the center of alignment and contralateral diaphysis for the reason of absent screw anchor point, especially for AO C2. 2-2. 3 types.

  18. Removal and isolation of germ-rich fractions from hull-less barley using a fitzpatrick comminuting mill

    Science.gov (United States)

    A process was developed to produce a germ-enriched fraction from hull-less barley using a Fitzpatrick Comminuting Mill followed by sieving. Hulled and hull-less barleys contain 1.5-2.5% oil and, like wheat kernels which contain wheat germ oil, much of the oil in barley kernels is in the germ fracti...

  19. Patellar Shape-Memory Fixator for the Treatment of Comminuted Fractures of the Inferior Pole of the Patella

    Science.gov (United States)

    Liu, Xin-Wei; Shang, Hui-Juan; Xu, Shuo-Gui; Wang, Zhi-Wei; Zhang, Chun-Cai; Fu, Qing-Ge

    2011-07-01

    Comminuted and displaced fractures of the inferior pole of the patella are not easy to reduce and it is difficult to fix the fragments soundly enough to allow early movement of the knee. The purpose of this study is to evaluate the clinical effectiveness of the internal fixation technique with Patellar Shape-Memory Fixator (PSMF) in acute comminuted fractures of the inferior pole of the patella. We retrospectively studied 25 patients with comminuted fractures of the inferior pole of the patella who were treated with PSMF and followed up for a mean period of 26 months (14 to 60). All the fractures healed at a mean of 6 weeks (5 to 7). The mean grading at the final follow-up was 29.5 points (27 to 30) using the Bostman score, with no observable restriction of movement. No breakage of the PSMF or infection occurred. No delayed union, nonunion, and infection were seen. This technique preserved the length of the patella, reduced the comminuted fragments of the inferior pole and avoided long-term immobilization of the knee.

  20. Investigation of glycerol polymerization in the clinker grinding process

    NARCIS (Netherlands)

    Parvulescu, A.N.; Rossi, M.; Della Pina, C.; Ciriminna, R.; Pagliaro, M.

    2011-01-01

    Concrete production is a large scale process that involves high energy consumption. In order to increase the sustainability of this process, the reduction of energy input is necessary. Bio-glycerol was demonstrated to be a highly efficient renewable-based additive in the grinding process for concret

  1. Contact and Non-contact Measurements of Grinding Pins

    Directory of Open Access Journals (Sweden)

    Magdziak Marek

    2015-01-01

    Full Text Available The paper presents the results of contact and non-contact measurements of external profiles of selected grinding pins. The measurements were conducted in order to choose the appropriate measuring technique in the case of the considered measurement task. In the case of contact measurements the coordinate measuring machine ACCURA II was applied. The used coordinate measuring machine was equipped with the contact scanning probe VAST XT and the Calypso inspection software. Contact coordinate measurements were performed by using of different measurement strategies. The applied strategies included different scanning velocities and distances between measured points. Non-contact measurements were conducted by means of the tool presetter produced by the Mahr company. On the basis of gained results the guidelines concerning measurements of grinding pins were formulated. The measurements of analyzed grinding pins performed by means of the non-contact measuring system are characterized by higher reproducibility than the contact measurements. The low reproducibility of contact measurements may be connected with the inaccuracy of the selected coordinate measuring machine and the measuring probe, the measurement parameters and environmental conditions in the laboratory where the coordinate measuring machine is located. Moreover, the paper presents the possible application of results of conducted investigations. The results of non-contact measurements can be used in the simulation studies of grinding processes. The simulations may reduce the costs of machining processes.

  2. GRINDING OF SHAPED TOOLS ON CNC TOOL GRINDER

    Directory of Open Access Journals (Sweden)

    Ján Kráľ

    2013-03-01

    Full Text Available Worm gears are special gears consisting of a worm wheel and a worm. Worm gears can be produced in different ways, depending on the size of the transmission, the number of courses, the pitch angle of worm profile, the number of units produced, the purpose of application, etc. As cylindrical worm gears we consider the cylindrical worms with globoid gears, globoid worm with globoid worm gear and globoid worm with cylindrical worm gearing. This paper deals with the evolvent worm whose curve of the tooth side in the front plane is evolvent. The production of worm with an optimal profile for optimal meshing conditions is an increasingly frequent focus of worm gear manufacturers. The problem of designing the tool cutting edge can be divided into several steps. This article deals with the problems of optimum design of a tool shape for the production of worms; and the problems of calculating the coordinates of the transition cutting edge shape, and thus the path of grinding wheel for sharpening the tool cutting edge shape are solved. By grinding tool of grinding machine we can complete the worm shape and also sharpen the cutting edges of tools for production of worm surface. The problems of calculation of the coordinates are solved with regard to the functioning of the KON 250 CNC grinding machine logic.

  3. Cobalt exposure in a carbide tip grinding process.

    Science.gov (United States)

    Stebbins, A I; Horstman, S W; Daniell, W E; Atallah, R

    1992-03-01

    Reports relating hard metal disease or nonspecific respiratory symptoms to tungsten or cobalt exposure have been published in the past 20 yr. This report discusses a work site investigation of a small company, employing approximately 50 workers, producing carbide tip saw blades for the woodworking industry. Cobalt exposure was characterized by ambient air monitoring (area and personnel), particle size determination, and biological monitoring. Area sampling for cadmium, cobalt, and tungsten indicated low ambient air levels in all manufacturing areas except the grinding department, which had cobalt air levels approaching the threshold limit value of 0.05 mg/m3. Area airborne cobalt exposure levels measured over six shifts in the grinding department ranged from 0.017 to 0.12 mg/m3 for the total collection method and 0.002 to 0.028 mg/m3 for the method collecting respirable particles. Cobalt content in the total and respirable fractions was similar. Urine monitoring indicated production workers have elevated cobalt levels, and the grinders' levels were higher than other production workers. The grinding coolant was found to have elevated cobalt concentrations. A survey of coolants from nine carbide grinding shops indicated the elevated cobalt concentrations may be common.

  4. The Graduate Grind: A Critical Look at Graduate Education

    Directory of Open Access Journals (Sweden)

    Michelle K. McGinn

    2010-05-01

    Full Text Available Abandonment, abuse, anxiety, betrayal, bitterness, breaking point, burnout, collapse, danger, death, desperation, discouragement, divorce, exhaustion, frustration, grind, hardships, hazing, hurdles, ignorance, impossible dream, isolation, killing the spirit, leaving, loneliness, murder, neglect, peril, ridicule, ritual, self-protection, sexual harassment, shock, snobbery, strain, strangulation, stress, suffering, suicide, survival of the fittest, trauma, and violence.

  5. Grinding analysis of Indian coal using response surface methodology

    Institute of Scientific and Technical Information of China (English)

    Twinkle Singh; Aishwarya Awasthi; Pranjal Tripathi; Shina Gautam; Alok Gautam

    2016-01-01

    The present work discusses a systematic approach to model grinding parameters of coal in a ball mill.A three level Box-Behnken design combined with response surface methodology using second order model was applied to the experiments done according to the model requirement.Three parameters ball charge (numbers 10-20),coal content (100-200 g) and the grinding time (4-8 min) were chosen for the experiments as well as for the modeling work.Coal fineness is defined as the d80 (80 % passing size).A quadratic model was developed to show the effect of parameters and their interaction with fineness of the product.Three different sizes (4,1 and 0.65 mm) of Indian coal were used.The model equations for each fraction were developed and different sets of experiments were performed.The predicted values of the fineness of coal were in good agreement with the experimental results (R2 values of d80 varies between 0.97 and 0.99).Fine size of three different coal sizes were obtained with larger ball charge with less grinding time and less solid content.This work represents the efficient use of response surface methodology and the Box-Behnken design use for grinding of Indian coal.

  6. Microstructure studies of the grinding damage in monocrystalline silicon wafers

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yinxia; KANG Renke; GUO Dongming; JIN Zhuji

    2007-01-01

    The depth and nature of the subsurface damage in a silicon wafer will limit the performance of IC components.Damage microstructures of the silicon wafers ground by the #325,#600, and #2000 grinding wheels was analyzed.The results show that many microcracks,fractures, and dislocation rosettes appear in the surface and subsurface of the wafer ground by the #325 grinding wheel.No obvious microstructure change exists.The amorphous layer with a thickness of about 100 nm,microcracks, high density dislocations,and polycrystalline silicon are observed in the subsurface of the wafer ground by the #600 grinding wheel.For the wafer ground by the #2000 grinding wheel,an amorphous layer of about 30 nm thickness,a polycrystalline silicon layer,a few dislocations,and an elastic deformation layer exist.In general,with the decrease in grit size,the material removal mode changes from micro-fracture mode to ductile mode gradually.

  7. Facial lesions in piglets with intact or grinded teeth

    Directory of Open Access Journals (Sweden)

    Hansson Monica

    2012-04-01

    Full Text Available Abstract Background Piglets are born with eight sharp teeth that during nursing can cause facial lesions on littermates and teat lesions on the sow. Teeth grinding in piglets is therefore often practiced to reduce these lesions. The aim of this study was to assess the consequences of grinding piglet teeth in regard to the occurrence of lesions. In this study the piglets' teeth were grinded in 28 litters, and in 36 litters the piglets' teeth were kept intact. Twice, one time during the first week and one time during the second week after birth facial lesions of the piglets were scored and the teats of the sows were examined for lesions. The facial lesion score accounted for the amount and severity of lesions. The individual observations on piglets in the litter were synthesized in a litter facial lesion score. Findings 69.8% and 43.5% of the piglets had facial lesions in week 1 and week 2 respectively. The effect of treatment was not significant on litter facial lesion score. The litter facial lesion score was higher in week 1 than in week 2 (p p = 0.003 than in small litters. Mortality between week 1 and week 2 was higher in litters with intact teeth (p = 0.02. Sow teat lesions only occurred if litters had intact teeth. Conclusions According to our results teeth grinding is only justifiable in large litters.

  8. Photoacoustic study of nanocrystalline silicon produced by mechanical grinding

    Energy Technology Data Exchange (ETDEWEB)

    Poffo, C.M. [Departamento de Engenharia Mecanica, Universidade Federal de Santa Catarina, Campus Universitario Trindade, C.P. 476, 88040-900 Florianopolis, Santa Catarina (Brazil); Lima, J.C. de, E-mail: fsc1jcd@fisica.ufsc.b [Departamento de Fisica, Universidade Federal de Santa Catarina, Campus Trindade, C.P. 476, 88040-900 Florianopolis, Santa Catarina (Brazil); Souza, S.M.; Triches, D.M. [Departamento de Engenharia Mecanica, Universidade Federal de Santa Catarina, Campus Universitario Trindade, C.P. 476, 88040-900 Florianopolis, Santa Catarina (Brazil); Grandi, T.A. [Departamento de Fisica, Universidade Federal de Santa Catarina, Campus Trindade, C.P. 476, 88040-900 Florianopolis, Santa Catarina (Brazil); Biasi, R.S. de [Secao de Engenharia Mecanica e de Materiais, Instituto Militar de Engenharia, 22290-270 Rio de Janeiro, RJ (Brazil)

    2011-04-01

    Mechanical grinding (MG) was used to produce nanocrystalline silicon and its thermal and transport properties were investigated by photoacoustic absorption spectroscopy (PAS). The experimental results suggest that in as-milled nanocrystalline silicon for 10 h the heat transfer through the crystalline and interfacial components is similar, and after annealed at 470 {sup o}C the heat transfer is controlled by crystalline component.

  9. 双钢板内固定治疗肱骨远端粉碎性骨折%Treatment of distal humerus extremity comminuted fracture by internal fixation with double plates

    Institute of Scientific and Technical Information of China (English)

    游逸丰; 潘建成; 王慧; 周佩敏

    2009-01-01

    Objective To evaluate the effect of the distal humerus extremity comminuted fracture treated by double plates through oleeranon osteotomy. Method Twenty-eight patients with humerus extremity comminuted fractures were fixed by double plates through olecranon osteotomy followed by early functional exercise. Results All the cases were followed up 9-31 months. The curative effect was assessed by the method of modified Cassebaum rating system. The operation was excellent in 10 cases, good in 12 cases, fair in 5 cases, bad in 1 case. The excellent and good rate was 78.57%(22/28). Conclusion Treatment of humerus extremity comminuted fractures by double plates through olecranon osteotomy followed by early functional exercise are excellent with satisfactory functional recovery.%目的 评价经鹰嘴截骨双钢板内固定治疗肱骨远端粉碎性骨折的疗效.方法 对28例肱骨远端粉碎性骨折采取后路经鹰嘴截骨切口,开放解剖复位,双钢板内固定,术后早期功能锻炼.结果 28例患者获得9~31个月的随访,用改良Cansebaum评分系统评价术后疗效,优10例,良12例,可5例,差1例,优良率78.57%(22/28).结论 经鹰嘴截骨双钢板内固定和早期的功能锻炼,不失为治疗肱骨远端粉碎性骨折的一种有效手段.

  10. Locking plate fixation combined with iliac crest bone autologous graft for proximal humerus comminuted fracture

    Institute of Scientific and Technical Information of China (English)

    Zhu Lian; Liu Yueju; Yang Zongyou; Li Han; Wang Juan; Zhao Changping; Chen Xiao

    2014-01-01

    Background Although the use of an intramedullary fibular allograft together with locking plate fixation can provide additional medial support and prevent varus malalignment in displaced proximal humeral fractures with promising results,the fibular autograft donor site often sustains significant trauma and cannot restore the articular surface of comminuted fractures.The aim of this study was to evaluate the clinical and radiographic outcomes of a locking plate and crest bone autologous graft for treating proximal humerus comminuted fractures.Methods We assessed the functional outcomes and complication rates in 40 patients with proximal humerus comminuted fractures.Eighteen patients were treated with a locking plate and an autologous crest bone graft (experimental group),and 22 were treated with only the locking plate and no bone graft (control group).Postoperative assessments included radiographic imaging,range of motion analysis,pain level based on the visual analogue scale (VAS),and the SF-36 (Short Form (36) Health Survey),as well as whether patients could retum to their previous occupation.Results All fractures healed both clinically and radiologically in the experimental group.There was no more than 2 mm collapse of the humeral head,and no osteonecrosis or screw penetration of the articular surface.In contrast,two patients had a nonunion in the control group,and they eventually accepted total shoulder replacements.The average time from surgery to radiographic union was significantly shorter in the experimental group ((4.66±1.63) months) compared with the control group ((5.98±1.57) months) (P <0.05).For the experimental versus controls groups,the mean shoulder active flexion (148.00±18.59 vs.121.73±17.20) degrees,extension (49.00±2.22 vs.42.06±2.06) degrees,internal rotation (45.00±5.61 vs.35.00±3.55)degrees,external rotation (64.00±9.17 vs.52.14±5.73)degrees,and abduction (138.00±28.78 vs.105.95±15.66) degrees were all significantly higher (all P

  11. Stability at comminution chopping temperatures of model chicken breast muscle emulsions.

    Science.gov (United States)

    Perchonok, M H; Regenstein, J M

    1986-01-01

    Mixtures of vegetable oil and protein solutions extracted from chicken breast muscle were heated to 10°C, 20°C and 30°C before or after the Omni-mixer step of timed emulsification. Emulsion stability (ES) was determined by placing the extracted cream layer between layers of filter paper and polyester mesh and measuring the weight loss after 96 h at 0-1°C. All natural actomyosin and exhaustively washed chicken breast muscle emulsions lost no more than 50% of their original weight after heating and were defined as being stable. Even excessive chopping temperatures (30°C) failed to effect timed emulsification or ES. This study suggests that any instability of finished commercial sausage-type products is not due to changes in the protein caused by excessively high chopping temperatures generated during comminution.

  12. The primary Sauve-Kapandji procedure--for treatment of comminuted distal radius and ulnar fractures.

    Science.gov (United States)

    Horii, E; Ohmachi, T; Nakamura, R

    2005-02-01

    We have performed primary Sauve-Kapandji procedures on four patients with severe open comminuted fractures of both the distal radius and ulna. The fragmented distal ulna was fixed to the sigmoid notch in order to stabilize the ulnar side of the carpus, and a proximal pseudoarthrosis was maintained for forearm rotation. All the distal radial fractures united without major complications. The mean wrist flexion/extension arc was 76 degrees , the mean pronation/supination arc was 135 degrees, and grip strength was 64% of the contralateral side. All patients returned to their work or daily activities within short time period without any additional surgical treatment, except for removal of implants in three patients. The primary Sauve-Kapandji procedure is effective for the reconstruction of severely combined distal radius and ulnar fractures.

  13. Comparison of thermal compatibility between atomized and comminuted U{sub 3}Si dispersion fuels

    Energy Technology Data Exchange (ETDEWEB)

    Ryu, Woo-Seog; Park, Jong-Man; Kim, Chang-Kyu; Kuk, II-Hyun [Korea Atomic Research Institute, Taejon (Korea, Republic of)

    1997-08-01

    Thermal compatibility of atomized U{sub 3}Si dispersion fuels were evaluated up to 2600 hours in the temperature range from 250 to 500{degrees}C, and compared with that of comminuted U{sub 3}Si. Atomized U{sub 3}Si showed better performance in terms of volume expansion of fuel meats. The reaction zone of U{sub 3}Si and Al occurred along the grain boundaries and deformation bands in U{sub 3}Si particles. Pores around fuel particles appeared at high temperature or after long-term annealing tests to remain diffusion paths over the trench of the pores. The constraint effects of cladding on fuel rod suppressed the fuel meat, and reduced the volume expansion.

  14. Biomechanical performance of locked intramedullary nail systems in comminuted femoral shaft fractures.

    Science.gov (United States)

    Johnson, K D; Tencer, A F; Blumenthal, S; August, A; Johnston, D W

    1986-05-01

    The biomechanical properties of commercially available locked nail systems designed for use in comminuted femoral shaft fractures were compared and evaluated. Ender nails as well as three forms of interlocking nails, Brooker-Wills (B-W), Klenm-Schellman (K-S), and Grosse-Kempf (G-K), were implanted in cadaver femora. The femora were tested in torsion, bending, and axial loading to failure. Two fracture models were tested--a 3 cm subtrochanteric defect and an 8 cm midshaft defect. Results of the testing revealed the three interlocking nails to be comparable to each other and superior to Ender nails in bending and torsion. However, the distally bolted locked nails (K-S, G-K) resisted significantly higher loads than either the distally bladed locked nail (B-W) or Ender nails when tested to failure by axial loading.

  15. En bloc joystick reduction of a comminuted intra-articular distal radius fracture: a technical trick.

    Science.gov (United States)

    Siegall, Evan; Ziran, Bruce

    2014-08-01

    A patient with a 1-month-old intra-articular distal radius fracture (treated closed in a splint) presented with an unacceptable degree of pain and stiffness caused by shortening and dorsal angulation of the distal radius. The fracture was comminuted with 4 or 5 distinct fragments, several involving the articular surface. Surgical correction was attempted. During the procedure, it was noted that, though the distal radius was shortened and angulated, there was actually acceptable congruity of the articular surface itself, despite the intra-articular nature of the fracture. Bone quality was poor and healing incomplete. Thus, we were concerned the currently congruous articular surface would fall apart with manipulation. Given this situation, we used a unique scaffolding technique with Kirschner wires placed in perpendicular fashion to both hold the articular surface intact and manipulate it en bloc. This technique is a simple way to turn a complex fracture into an easily reduced 2-part fracture.

  16. Twin Screw Mixer/Fine Grind Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The 40-mm Twin-Screw Mixer/Extruder (TSE) pilot plant is a continuous, remotely operated, flexible facility that can significantly enhance safety and environmental...

  17. Fabrication of a customized bone scaffold using a homemade medical 3D printer for comminuted fractures

    Science.gov (United States)

    Yoon, Do-Kun; Jung, Joo-Young; Shin, Han-Back; Kim, Moo-Sub; Choe, Bo-Young; Kim, Sunmi; Suh, Tae Suk; Lee, Keum Sil; Xing, Lei

    2016-09-01

    The purpose of this study was to show a 3D printed reconstruction model of a bone destroyed by a comminuted fracture. After a thoracic limb of a cow with a comminuted fracture was scanned by using computed tomography, a scaffold was designed by using a 3D modeling tool for its reconstruction and fabricated by using a homemade medical 3D printer. The homemade medical 3D printer was designed for medical use. In order to reconstruct the geometry of the destroyed bone, we use the geometry of a similar section (reference geometry) of normal bone in the 3D modeling process. The missing part between the destroyed ridge and the reference geometry was filled with an effective space by using a manual interpolation. Inexpensive materials and free software were used to construct the medical 3D printer system. The fabrication of the scaffold progressed according to the design of reconstructed bone by using this medical 3D printer. The material of the scaffold was biodegradable material, and could be transplanted into the human body. The fabricated scaffold was correctly inserted into the fractured bone in place of the destroyed portion, with good agreement. According to physical stress test results, the performance of printing resolution was 0.1 mm. The average geometrical error of the scaffold was below 0.3 mm. The reconstructed bone by using the fabricated scaffold was able to support the weight of the human body. No process used to obtain the result was complex or required many resources. The methods and results in this study show several possible clinical applications in fields such as orthopedics or oncology without a need to purchase high-price instruments for 3D printing.

  18. ACTIVE BIOPACKAGING FROM DAMMAR FOR COMMINUTED MEAT PRESERVATION [Pengemas Aktif dari Damar untuk Pengawetan Daging Cincang

    Directory of Open Access Journals (Sweden)

    Noryawati Mulyono

    2015-07-01

    Full Text Available This research aimed to develop biopackaging materials using thermoplastic starch matrix and Indonesian dammar extracts possessing antimicrobial activity, i.e. flesh dammar (Shorea leprosula and stone dammar (S. eximia, for preserving comminuted meat. The packaging matrix was prepared using continuous melt mixing of tapioca starch and glycerol in a co-rotating twin extruder. Subsequently, the matrix was dipped in dammar extracts, with or without the addition of antimicrobial agents such as propyl paraben, zinc chloride, zinc acetate, and silver nitrate. As a result, flesh dammar performed greater antibacterial activity than that of stone dammar. Moreover, the antibacterial activity of silver nitrate in the biopackaging was comparable to that of zinc chloride while combined with dammar, but zinc acetate was less effective. On the other hand, active biopackaging comprised of combination of dammar and propyl paraben was the least effective. Among the eight combinations of two dammar extracts and four antimicrobial agents, flesh dammar extract comprised of 0.1% (w/v zinc chloride and 1.0% (w/v lecithin was found as the most promising formulation for dipping with regard to its production cost and antimicrobial activity. Total plate count (TPC in comminuted meat wrapped with active biopackaging (initial microbial load of 5.2 ± 0.1 × 104 CFU/g decreased to 2.8 ± 0.1 × 104 CFU/g over 9 days of storage at 40°C temperature. This number was lower than TPC value of nitrate-preserved meat (3.4 ± 0.2 × 104 CFU/g and 5.9 ± 0.4 × 105 CFU/g, respectively.

  19. Primary subtalar arthrodesis for the treatment of comminuted intra-articular calcaneal fractures.

    Science.gov (United States)

    Potenza, V; Caterini, R; Farsetti, P; Bisicchia, S; Ippolito, E

    2010-07-01

    We report the short- and mid-term results in six patients (seven feet) affected by markedly comminuted intra-articular calcaneal fractures (Sanders type IV), treated by primary subtalar arthrodesis. The average age at surgery was 40 years. In all patients, arthrodesis of the subtalar joint was performed using a limited lateral approach to the calcaneus; it was stabilised with two or three cannulated screws. No patient had a preliminary reduction and internal fixation of the fracture. The time from injury to surgery averaged 20 days because all of the patients had associated visceral and/or other skeletal injuries. All of the patients were followed up clinically and radiographically 2 times, at an average of 12 months and 53 months after surgery. At the short-term follow-up, the mean AOFAS score was 70 points; the X-rays showed a complete fusion of the subtalar joint in all seven feet, without any sign of osteoarthritis of the calcaneo-cuboid and the talo-navicular joints. In all cases, an altered shape of the calcaneus was present. At the mid-term follow-up, the mean AOFAS score increased to 85 points; in one patient, radiographic signs of osteoarthritis of the calcaneo-cuboid and the talo-navicular joints were present and, in another patient, only talo-navicular joint was present, although both patients were free from pain. The difference between the two AOFAS scores was statistically significant. We believe that primary subtalar arthrodesis performed for markedly comminuted Sanders type IV calcaneal fractures yielded good mid-term results, and it is especially indicated when surgical treatment is delayed for whatever reason. A preliminary open reduction and internal fixation to restore the normal height of the calcaneus before performing the subtalar arthrodesis, as suggested by several authors, does not seem indispensable to obtain good clinical results. 2009 Elsevier Ltd. All rights reserved.

  20. Development of ELID mirror surface grinding by cast iron bond grinding wheel. Ohkochi memorial technology prize; Chutetsu bond toishi ni yoru denkai inpurosesu doresshingu (ELID) kyomen kensakuho no kaihatsu. Okochi kinen gijutsusho jusho ni yosete

    Energy Technology Data Exchange (ETDEWEB)

    Omori, H.; Takahashi, I. [Institute of Physical and Chemical Research, Tokyo (Japan); Nakagawa, T. [The University of Tokyo, Tokyo (Japan). Institute of Industrial Science; Hagiuda, Y.; Karikome, K. [Tokyo Metropolitan College of Aeronautical Engineering, Tokyo (Japan)

    1997-08-01

    Development was accomplished on the electrolytic in-process dressing (ELID) mirror surface grinding process using a cast iron bonded grinding wheel. This paper describes the history of the development, which may be summarized as follows: a study was begun on powder forging of cutting chips in 1970; a research was started on powder forging of decarburized cast iron powder; developments were made on powder metallurgy of cast irons and cast iron bonded lapping tools in 1980, and cast iron bonded diamond grinding wheels were put on the market; a high-efficiency grinding process using MC and cast iron fiber-bonded grinding wheels were developed in 1985 and the grinding wheels made therefrom were put on the market; and a study was begun on the ELID grinding in 1987, and marketing was started on power supply, grinding liquid and tools for the ELID grinding process in 1990. Discussions on converting raw materials for the powder forging into cutting chips have triggered developing the cast iron bonded grinding wheel. The cast iron bonded diamond grinding wheel improves dressability and sharpness of conventional grinding wheels. The grinding wheel is fabricated by mixing carbonyl iron powder, diamond grinding grains and cast iron powder, pressing the mixture in a die, sintering it at 1140 degC, and assembling and dressing the sinter. The grinding stone can grind high-tech materials. 4 figs.

  1. Research on the Monitoring System of CNC Grinding Process Based on Acoustic Emission

    Institute of Scientific and Technical Information of China (English)

    HU Zhongxiang; TENG Jiaxu; YANG Junwei; HUO Xiaojing; SHI Xiaojun

    2006-01-01

    Using on-line monitoring during the CNC grinding process, the hazard case such as the crushing of grinding wheel and various safety accidents could be avoided, and the optimum time for dressing and replacing grinding wheel could also be determined, and hence, the service life of the grinding wheel could be prolonged and grinding quality could be improved. To overcome the limitation of some traditional techniques in which some parameters including the grinding power and force, torque and so on were monitored, the acoustic emission (AE) technique, which provides high sensitivity and responding speed, were developed in the present paper. The mechanism of AE during grinding was reviewed. Moreover, a virtual AE monitoring system, which could monitor the grinding state under different working conditions during the grinding, has been developed based on the Virtual Instruments technique. Some experiments were also performed on the internal grinder. The results showed that the AE signals became stronger with increasing the main shaft speed and grinding depth or decreasing the distance between the AE sensor and grinding area.

  2. Research into Grinding Hardening of Microalloyed Non-quenched and Tempered Steel

    Institute of Scientific and Technical Information of China (English)

    HAN Zheng-tong; ZHANG Ning-ju; GAO Ding; YANG Gang

    2007-01-01

    Grinding hardening is a new technology of hardening steel piece surfaces with grinding heat generated in the grinding process instead of with a high or medium frequency induction heating method, which can effectively integrate grinding and surface hardening. Experimental studies were carried out on grinding hardening of non-quenched and tempered steel. Through grinding experiments with variable depths of cut and feeding rate, the variation in the depth of the hardening layer was studied and the microstructure of the hardening zone of the test pieces was subsequently analyzed. In the end, the hardening effect of non-quenched and tempered steel was compared with that of 40Cr steel, which revealed the superiority of non-quenched and tempered steel in grinding hardening technology.

  3. Development of a grinding-specific performance test set-up

    DEFF Research Database (Denmark)

    Olesen, C. G.; Larsen, B. H.; Andresen, E. L.

    2015-01-01

    and an exponentially rising resistance. A custom-made grinding ergometer was developed with computer-controlled resistance and capable of collecting data during the test. The data collected can be used to find measures of grinding performance such as peak power, time to complete and the decline in repeated grinding......The aim of this study was to develop a performance test set-up for America's Cup grinders. The test set-up had to mimic the on-boat grinding activity and be capable of collecting data for analysis and evaluation of grinding performance. This study included a literature-based analysis of grinding...... demands and a test protocol developed to accommodate the necessary physiological loads. This study resulted in a test protocol consisting of 10 intervals of 20 revolutions each interspersed with active resting periods of 50 s. The 20 revolutions are a combination of both forward and backward grinding...

  4. Fine grinding of brittle minerals and materials by jet mill

    Directory of Open Access Journals (Sweden)

    Lek Sikong

    2008-05-01

    Full Text Available Various variables affecting grinding, such as air pressure, minerals or materials hardness, feed size were investigated.The limitations of grinding of gypsum, barite, ilmenite, quartz and ferrosilicon were also elucidated by means of particlefineness size distribution and morphology of ground products. It was found that:1 The density of particles, which are in the grinding zone affects the product fineness, i.e. higher feed rate resultsin a larger product size. The appropriate feed rate is suggested to be 0.2~0.5 g/s. Moreover, the density and hardness ofminerals or materials tend to have an effect on the product fineness. Heavy minerals, such as barite or ilmenite, exhibit afiner product size than lighter minerals, like quartz. However, for quartz, the higher hardness also results in a larger d50.2 Air pressure is the most vital variable which affects the grinding by a jet mill. The d50 seems to relate to theapplied air pressure as a power law equation expressed as following:d50 = aP b ; as P 0The a-value and b-value have been found to correlate to the feed size. The higher the air pressure applied the finerthe product size attained. Moreover, air pressure has a greater effect on hard minerals than on softer ones.3 Feed size seems to have a small effect on ground the product fineness of soft materials, such as gypsum andbarite, but a significant effect on that of hard materials, such as ferrosilicon and quartz, in particularly by milling at low airpressures of 2~3 kg/cm2.4 For the breakage behavior and morphology of ground materials, it was also found that the minerals having cleavages,such as gypsum and barite, tend to be broken along their cleavage planes. Thus, the particle size distribution of theseproducts becomes narrower. While quartz, ilmenite, and ferrosilicon have shattering and chipping breakage mechanisms,grinding results in angular shapes of the ground products and a wider size distribution. Blocks or platelets and

  5. Primary shortening of the forearm and Sauvé-Kapandji for severely comminuted fractures of the distal forearm in elderly patients: a case report.

    Science.gov (United States)

    Goorens, Chul Ki; Geurts, Ghislain; Goubau, Jean F

    2013-01-01

    We report a case of an elderly female who sustained a severely comminuted distal radial and ulnar fracture, treated by shortening of the forearm, combined with a primary Sauvé-Kapandji procedure and volar plating of the distal radius.

  6. Teeth Grinding: Is Emotional Stability related to Bruxism?

    Science.gov (United States)

    Sutin, Angelina R.; Terracciano, Antonio; Ferrucci, Luigi; Costa, Paul T.

    2010-01-01

    This study examines the association between personality traits and bruxism, the repetitive grinding or clenching of teeth. Community-dwelling participants (N = 470) had a comprehensive oral examination by a dentist and completed a dental history and personality questionnaires. Consistent with the literature on state anxiety and depression as antecedents of bruxism, Neuroticism-related traits were associated with self-reported teeth grinding. These traits were also associated with other oral complaints often associated with anxiety (jaw clicks, difficulty chewing food, and dry mouth), but not with more general oral health complaints (unhealthy gums, bleeding gums, and canker sores) or with dentist-assessed occlusal wear or tongue indentations. This study provides evidence for the association between Neuroticism and bruxism and other stress-related oral health symptoms. PMID:20835403

  7. Repair grinding -- An alternative to ultrasonic rejection for oilfield tubes

    Energy Technology Data Exchange (ETDEWEB)

    Stanley, R.K. (NDE Information Consultants, Houston, TX (United States))

    1994-10-01

    The price of scrap steel rose from $95 to $140/ton in 1993, making tubular production costs higher and making internal repair grinding of oil field tubes with minor internal surface breaking imperfections an extremely cost effective method for placing potentially reject tubulars back into service. Such imperfections often occur and are presently sized by the shear wave ultrasonic amplitude method. This article is written to illustrate how effective repair grinding can be in producing prime material within the API specifications 5CT, specification for Casing and Tubing; 5D, Specification for Drill Pipe; and 5L, Line Pipe. Ninety percent of high grade and 50--60% of midgrade materials can be saved by this method.

  8. Teeth Grinding: Is Emotional Stability related to Bruxism?

    Science.gov (United States)

    Sutin, Angelina R; Terracciano, Antonio; Ferrucci, Luigi; Costa, Paul T

    2010-06-01

    This study examines the association between personality traits and bruxism, the repetitive grinding or clenching of teeth. Community-dwelling participants (N = 470) had a comprehensive oral examination by a dentist and completed a dental history and personality questionnaires. Consistent with the literature on state anxiety and depression as antecedents of bruxism, Neuroticism-related traits were associated with self-reported teeth grinding. These traits were also associated with other oral complaints often associated with anxiety (jaw clicks, difficulty chewing food, and dry mouth), but not with more general oral health complaints (unhealthy gums, bleeding gums, and canker sores) or with dentist-assessed occlusal wear or tongue indentations. This study provides evidence for the association between Neuroticism and bruxism and other stress-related oral health symptoms.

  9. Efficient Fuel Pretreatment: Simultaneous Torrefaction and Grinding of Biomass

    DEFF Research Database (Denmark)

    Saleh, Suriyati Binti; Hansen, Brian Brun; Jensen, Peter Arendt

    2013-01-01

    Combining torrefaction and grinding of biomass in one reactor may be an attractive fuel pretreatment process. A combined laboratory torrefaction and ball mill reactor has been constructed for studies of the influence of temperature and residence time on the product yields and particle size......, and ash composition, where straw has a higher alkali content. This and other studies indicate that the large difference in the alkali contents of the biomasses is the main cause for the observed difference in torrefaction characteristics. Experiments with separate particle heating and grinding showed...... of straw for 90 min yielded a higher mass loss (27–60 wt %) and relative size reduction (59–95%) compared with spruce (mass loss of 10–56 wt % and size reduction of 20–60%). The two types of biomass investigated differ with respect to hemicellulose type, lignocellulosic composition, particle morphology...

  10. Process for selective grinding of coal

    Science.gov (United States)

    Venkatachari, Mukund K.; Benz, August D.; Huettenhain, Horst

    1991-01-01

    A process for preparing coal for use as a fuel. Forming a coal-water slurry having solid coal particles with a particle size not exceeding about 80 microns, transferring the coal-water slurry to a solid bowl centrifuge, and operating same to classify the ground coal-water slurry to provide a centrate containing solid particles with a particle size distribution of from about 5 microns to about 20 microns and a centrifuge cake of solids having a particle size distribution of from about 10 microns to about 80 microns. The classifer cake is reground and mixed with fresh feed to the solid bowl centrifuge for additional classification.

  11. Study of CNC Grinding Machining Method About Isometric Polygon Profile

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The formed principle and CNC grinding machining method of isometric polygonal profile are studied deeply and systematically. Equation about section curve of isometric polygon profile is set up by means of geometric principle. With the use of differential geometry theory, the curve is proved to be with geometric feature of convex curve. It is referred to as Isometric Polygonal Curve (IPC), because that is a kind of convex curve on which the distance between any parallel tangent lines is equal. Isometric Poly...

  12. Respiratory Diseases in Agate Grinding Workers in Iran

    Directory of Open Access Journals (Sweden)

    E Rafeemanesh

    2014-07-01

    Full Text Available Background: Agate is a hard silica stone with bands of various colors, which is used in jewelry. The agate grinding workers are exposed to silica dust.Objective: To determine the prevalence of respiratory diseases in agate grinding workers and the associated factors.Methods: In this cross-sectional study, 170 agate grinding workers from Mashhad, northeastern Iran, were examined. Medical and occupational history for respiratory illnesses was taken using respiratory questionnaire of the national program of silicosis control, lung examination, spirometry and chest radiography. Chest x-rays were interpreted according to the International Labor Office (ILO classification system, 2000.Results: The mean±SD of age and work duration of the participants were 31.2±10.1 and 13±8.2 years, respectively. The prevalence of silicosis among agate workers was 12.9% (95% CI: 7.9%–18.0%; 18 workers had simple and 4 had complicated silicosis. There was a significant (p<0.05 relationship between contracting silicosis and exposure duration. 20 (11.7% workers had symptoms consistent with chronic bronchitis and 8 (4.7% showed asthma and asthma-like symptoms. The most frequent disorder observed in spirometry was the restrictive pattern (n=43, 30%. In the agate grinders, clinical and spirometry findings did not match with radiological findings.Conclusion: Agate grinding workers are at increased risk for respiratory diseases, specifically for silicosis and chronic bronchitis. The disease is related to silica dust exposure, poor ventilation and inappropriate personal protection.

  13. FRACTURE FEATURES OF METAL BINDING WHEN DIAMOND-SPARK GRINDING

    Directory of Open Access Journals (Sweden)

    Yury GUTSALENKO

    2012-05-01

    Full Text Available The hypothesis of the influence of binding energy of metal on the processes of destruction and mass transfer at high-speed machining is considered. Some nonconventional processes of cleaning of intergranularity spaces from waste products at diamond-spark grinding are explained, the approach to assessment of metal resistance in these processes is proposed and eo ipso modern conception of processes in chip formation zone under condition of electric discharge effect is supplemented

  14. Grinding induced martensite on the surface of rails

    DEFF Research Database (Denmark)

    Rasmussen, C.J.; Zhang, Xiaodan; Danielsen, Hilmar Kjartansson

    2014-01-01

    determined. Two different rail types R260 and R350HT that both had been ground by a grinding train were investigated. The rail sections, studied using optical and scanning electron microscopy, showed that the surface of both types of rails is covered with WELs. The hardness of the WEL is increased compared...... to the base material and the microstructural investigations reveal that a martensitic structure is present at the surface....

  15. Poly(ethylene glycols as grinding additives in the mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins

    Directory of Open Access Journals (Sweden)

    Andrea Mascitti

    2017-01-01

    Full Text Available The mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins was investigated in the presence of various poly(ethylene glycols (PEGs, as safe grinding assisting agents (liquid-assisted grinding, LAG. A comparative study under dry-grinding conditions was also performed. The results showed that the cyclization reaction was influenced by the amount of the PEG grinding agents. In general, cleaner reaction profiles were observed in the presence of PEGs, compared to dry-grinding procedures.

  16. Comminuted supracondylar femoral fractures: a biomechanical analysis comparing the stability of medial versus lateral plating in axial loading

    Directory of Open Access Journals (Sweden)

    Nikolai Briffa

    2016-10-01

    Full Text Available Abstract The aim of this study was to compare the biomechanical properties of medial and lateral plating of a medially comminuted supracondylar femoral fracture. A supracondylar femoral fracture model comparing two fixation methods was tested cyclically in axial loading. One-centimetre supracondylar gap osteotomies were created in six synthetic femurs approximately 6 cm proximal to the knee joint. There were two constructs investigated: group 1 and group 2 were stabilized with an 8-hole LC-DCP, medially and laterally, respectively. Both construct groups were axially loaded. Global displacement (total length, wedge displacement, bending moment and strain were measured. Medial plating showed a significantly decreased displacement, bending moment and strain at the fracture site in axial loading. Medial plating of a comminuted supracondylar femur fracture is more stable than lateral plating.

  17. Outcome of Radial Head Arthroplasty in Comminuted Radial Head Fractures: Short and Midterm Results

    Directory of Open Access Journals (Sweden)

    Moghaddam

    2016-02-01

    Full Text Available Background Comminuted radial head fractures are often associated with secondary injuries and elbow instability. Objectives The aim of this retrospective study was to evaluate how well the modular metallic radial head implant EVOLVE® prosthesis restores functional range of motion (ROM and stability of the elbow in acute care. Patients and Methods Eighty-five patients with comminuted radial head fractures and associated injuries received treatment with an EVOLVE® prosthesis between May 2001 and November 2009. Seventy-five patients were available for follow-up. On average, patients were followed for 41.5 months (33.0: 4.0 - 93.0. Outcome assessment was done on the basis of pain, ROM, strength, radiographic findings, and functional rating scores such as Broberg and Morrey, the Mayo elbow performance index (MEPI, and disabilities of the arm, shoulder and hand (DASH. Our study is currently the largest analysis of clinical outcome of a modular radial head replacement in the literature. Results Overall, there were 2 (2.7% Mason II fractures, 21 (28% Mason III fractures, and 52 (69.3% Mason IV fractures. Arbeitsgemeinschaft fur osteosynthesefragen (AO classification was also determined. Of the 85 patients in our study, 75 were available for follow-up. Follow-up averaged 41.5 months (range, 4 - 93 months. Average scores for the cohort were as follows: Morrey, 85.7 (median 90.2; range 44.4 - 100; MEPI, 83.3 (85.0; 40.0 - 100; and DASH 26.1 points (22.5; 0.0 - 75.8. Mean flexion/extension in the affected joint was 125.7°/16.5°/0° in comparison to the noninjured side 138.5°/0°/1.2°. Mean pronation/supination was 70.5°/0°/67.1° in comparison to the noninjured side 83.6°/0°/84.3°. Handgrip strength of the injured compared to the non-injured arm was 78.8%. The following complications were also documented: 58 patients had periprosthetic radioluceny shown to be neither clinically significant nor relevant according to evaluated scores; 26 patients

  18. Can seeds help mice with the daily grind?

    Science.gov (United States)

    Pritchett-Corning, K R; Keefe, R; Garner, J P; Gaskill, B N

    2013-10-01

    Some laboratory mice gnaw food pellets without ingesting much of the gnawed material, resulting in the production of waste material called 'orts'. The fact that this food grinding behavior is not seen in all individuals of a particular strain suggests that it might be abnormal, and thus indicate a welfare concern. Furthermore, the increased rate of feed consumption and cage soiling is undesirable from a husbandry perspective. To try to determine possible motivations for the behavior, and identify potential treatments, outbred Crl:CD1(Icr) mice exhibiting food grinding were selected for one of three treatments placed in the feeder: no enrichment, a chewing device, or sunflower seeds. Both enrichment groups showed a significant decrease (P food wastage after the treatment was withdrawn. A relationship between body weight and ort production was also found, in that cages with greater average body weights had lower levels of ort production. This suggests that a simple need to gnaw cannot alone explain food grinding, and that a nutritional motivation may also be involved.

  19. Rotary ultrasonic machining of CFRP: A comparison with grinding.

    Science.gov (United States)

    Ning, F D; Cong, W L; Pei, Z J; Treadwell, C

    2016-03-01

    Carbon fiber reinforced plastic (CFRP) composites have been intensively used in various industries due to their superior properties. In aircraft and aerospace industry, a large number of holes are required to be drilled into CFRP components at final stage for aircraft assembling. There are two major types of methods for hole making of CFRP composites in industry, twist drilling and its derived multi-points machining methods, and grinding and its related methods. The first type of methods are commonly used in hole making of CFRP composites. However, in recent years, rotary ultrasonic machining (RUM), a hybrid machining process combining ultrasonic machining and grinding, has also been successfully used in drilling of CFRP composites. It has been shown that RUM is superior to twist drilling in many aspects. However, there are no reported investigations on comparisons between RUM and grinding in drilling of CFRP. In this paper, these two drilling methods are compared in five aspects, including cutting force, torque, surface roughness, hole diameter, and material removal rate.

  20. 转子磨床CNC砂轮修整器的砂轮初始修形方法研究%Research on initial dressing method of CNC grinding wheel dresser

    Institute of Scientific and Technical Information of China (English)

    赵永强; 李志峰; 魏伟锋; 侯红玲; 赵甲宝; 周斌

    2012-01-01

    It is possible of grinding precision workpieces with complex spiral surface by use of CNC grinding wheel dresser, the key of dressing grinding wheel is initial dressing new grinding wheel using CNC grinding wheel dresser. In the paper, three methods of grinding wheel initial dressing are founded, then compared advantages and disadvantages of them, so, it can provide theoretical basis for initial design of CNC dresser, in addition, it can provide the operating specification for user.%采用CNC砂轮修整器使复杂螺旋面工件的精密磨削成为可能,利用CNC砂轮修整器对新砂轮进行初始修形是砂轮修整的关键步骤.提出了3种砂轮的初始修形方法,对比了各自的优缺点,为CNC砂轮修整器的初始设计提供了理论基础,为用户实际加工提供了操作依据.

  1. Numerical simulation of high voltage electric pulse comminution of phosphate ore

    Institute of Scientific and Technical Information of China (English)

    Razavian Seyed Mohammad; Rezai Bahram; Irannajad Mehdi; Ravanji Mohammad Hasan

    2015-01-01

    Numerical simulation of the electrical field distribution helps in-depth understanding of the mechanisms behind the responses and the benefits of the high voltage pulse comminution. The COMSOL Multiphysics package was used to numerically simulate the effect of ore compositions in this study. Regarding phos-phate ore particles shape and composition, the effects of mineral composition, particle size, particle shape and electrodes distance were investigated on the electrical field intensity and distribution. The results show that the induced electrical field is significantly dependent on the electrical properties of minerals, the feed particle size and the location of conductive minerals in ores. The angle of material contact sur-face with the discharge electrode is also an important factor in the intensity of electrical field. Moreover, it is found that the specific liberation effect at the disintegration of phosphate ore by electrical pulses is due to the locality of the electrical field at the interface of mineral components of the phosphate ore aggregates with different permittivities. However, the intensity of the electrical field increases with shar-pening the contact angle. Besides, the electrical discharge in the samples is converted to the elec-trohydraulic discharge across the surrounding water by changing the distance between the discharge electrode and sample surface.

  2. Spices and Condiments in Ghana: Their Utilization in Comminuted Meat Products

    Directory of Open Access Journals (Sweden)

    Darkwa Sarah

    2013-11-01

    Full Text Available Local spices were collected from seven major markets across Ghana, compiled and identified by their Scientific, Common and Local names, properties, part used and area found. Seven fresh pork sausages prepared using differing compositions of these spices were sensorily evaluated in a pre-trial and four selected and further evaluated in triplicate to determine their acceptability. A 10 member panel assessed the external appearance of uncooked products, internal colour, aroma, taste and the overall acceptability of cooked products. The data was analysed as a completely randomized block design using the nonparametric analysis as employed in Friedman’s method and Wilcoxon’s signed rank test. A total of fourteen local spices were collected. A 1.52% level of inclusion of the different composite spice mixes in the products was acceptable. The prekese based product was significantly judged the most acceptable (P=.05 while the dawadawa based product the least acceptable. In conclusion, preparing Ready to use composite-spice mixes from local spices to promote comminuted meat processing among meat handlers is feasible but must be done safely in order to keep the health value of the meat products

  3. The Early Outcomes with Titanium Radial Head Implants in the Treatment of Radial Head Comminuted Fractures

    Institute of Scientific and Technical Information of China (English)

    ZHAO Jijun; YANG Shuhua; HU Yong

    2007-01-01

    The study assessed the early functional outcomes with cemented titanium implants of ra- dius in the treatment of comminuted fractures of radial heads. The functional outcomes of arthro- plasty with cemented titanium implants of radius in the treatment of radial head fractures (Mason Type Ⅲ: 6; Mason Type Ⅳ: 4) in l0 consecutive patients (mean age, 38 years) were evaluated over a mean time of 23.7 months (18-31 months). The patients were assessed on the basis of physical ex- amination, functional rating (Mayo) and radiographic findings. The parameters evaluated included motion, stability, pain, and grip strength. Five patients were considered to have excellent results, 4 patients had good results and 1 patient had fairly good results. There were no cases of infection, prosthetic failure, heterotopic ossification or dislocation. When medial collateral ligament was injured, radial head became the main stabilizing structure of the elbow. Titanium radial head implant may provide the stability similar to that of native radial head. We believe that titanium radial head im- plants may be indicated for the Mason Type Ⅲ and Mason Type Ⅳ radial head fractures.

  4. Capillarity proposed as the predominant mechanism of water and fat stabilization in cooked comminuted meat batters.

    Science.gov (United States)

    Liu, Wenjie; Lanier, Tyre C; Osborne, Jason A

    2016-01-01

    Fat- and nonfat-containing meat gels structurally became coarser and porous by partial substitution of whey protein isolate for myofibrillar protein, creating a weaker texture plus greater cook loss (CL: fat+water) and expressible water (EW). Microstructure examinations revealed a tendency for fat to coalesce during cooking of the more coarse-structured gels. This tendency was unaffected by fat pre-emulsification prior to addition, arguing against a strong role of an interfacial protein film in stabilizing fat. Instead, a gel structure with evenly distributed small pores leads to lower CL and EW, thus controlling both water- and fat- holding since fat cannot readily permeate small water-filled hydrophilic pores. Only when large pores or continuous fissures are structurally present can water be released, allowing liquid fat to also migrate and coalesce. This changes the current paradigm of understanding regarding the mechanism of fat/water-holding in comminuted meat products: gel capillarity (gel structure), not fat emulsifying ability of protein, is the likely determining factor.

  5. Biomechanical performance of variable and fixed angle locked volar plates for the dorsally comminuted distal radius.

    Science.gov (United States)

    Martineau, D; Shorez, J; Beran, C; Dass, A G; Atkinson, P

    2014-01-01

    The ideal treatment strategy for the dorsally comminuted distal radius fracture continues to evolve. Newer plate designs allow for variable axis screw placement while maintaining the advantages of locked technology. The purpose of this study is to compare the biomechanical properties of one variable axis plate with two traditional locked constructs. Simulated fractures were created via a distal 1 cm dorsal wedge osteotomy in radius bone analogs. The analogs were of low stiffness and rigidity to create a worst-case strength condition for the subject radius plates. This fracture-gap model was fixated using one of three different locked volar distal radius plates: a variable axis plate (Stryker VariAx) or fixed axis (DePuy DVR, Smith & Nephew Peri-Loc) designs. The constructs were then tested at physiologic loading levels in axial compression and bending (dorsal and volar) modes. Construct stiffness was assessed by fracture gap motion during the different loading conditions. As a within-study control, intact bone analogs were similarly tested. All plated constructs were significantly less stiff than the intact control bone models in all loading modes (pbending (pbending.

  6. Blackening of fault gouge by comminution and pyrolysis of carbonaceous materials during earthquake slip

    Science.gov (United States)

    Kaneki, S.; Hirono, T.

    2015-12-01

    Fault gouges often exhibit various colors (white-pink-green-brown-gray-black), and particularly those developed in sedimentary rocks show gray to black. However, the physicochemical process for the color transition accompanied with seismic slip has not yet been fully understood. On the other hand, determination of the peak temperature during slip is crucial to identify the faulting mechanism during an earthquake, so that various temperature proxies have been proposed. For example, 1) magnetite formation at high temperature of ≥400 °C, 2) anomalies in the concentrations of fluid-mobile trace elements (Sr, Cs, Rb, and Li) and in the Sr isotope ratios, indicating presence of high-temperature fluid of ≥350 °C, 3) dehydroxylation of clay minerals, 4) thermal decomposition of carbonate minerals, and 5) thermal maturation of carbonaceous material examined by vitrinite reflectance measurement and by infrared and Raman spectroscopies. However, these proxies required high-level analyses in laboratory, so easy method to detect the record of high temperature preliminarily on field would be expected. In this study, we reproduced the blackening of synthetic fault sample by using high-velocity friction apparatus, thermogravimetric, and milling machine, and evaluated the color transition and organic chemical property of the samples by using UV-visible/NIR spectrophotometer and pyrolysis-gas chromatography-mass spectrometry. We discuss the process of the blackening taking comminution and pyrolysis of carbonaceous materials into consideration.

  7. Teeth grinding, oral motor performance and maximal bite force in cerebral palsy children.

    Science.gov (United States)

    Botti Rodrigues Santos, Maria Teresa; Duarte Ferreira, Maria Cristina; de Oliveira Guaré, Renata; Guimarães, Antonio Sergio; Lira Ortega, Adriana

    2015-01-01

    Identify whether the degree of oral motor performance is related to the presence of teeth grinding and maximal bite force values in children with spastic cerebral palsy. Ninety-five spastic cerebral palsy children with and without teeth grinding, according to caregivers' reports, were submitted to a comprehensive oral motor performance evaluation during the feeding process using the Oral Motor Assessment Scale. Maximal bite force was measured using an electronic gnathodynamometer. The teeth grinding group (n = 42) was younger, used anticonvulsant drugs, and was more frequently classified within the subfunctional oral motor performance category. Teeth grinding subfunctional spastic cerebral palsy children presented lower values of maximal bite force. The functional groups showing the presence or absence of teeth grinding presented higher values of maximal bite force compared with the subfunctional groups. In spastic cerebral palsy children, teeth grinding is associated with the worse oral motor performance. © 2015 Special Care Dentistry Association and Wiley Periodicals, Inc.

  8. A Review: The Effect of Grinded Coal Bottom Ash on Concrete

    Directory of Open Access Journals (Sweden)

    Basirun Nurul Fasihah

    2017-01-01

    Full Text Available This paper offers a review on the use of grinded coal bottom ash (CBA on the concrete properties as demonstrated by strength test and microstructure test. Amount of CBA from power plant station was disposed in landfill because of the particle shape had a rough particles. By finding an alternative way to gain its surface area by grinding and used as replacement material as cement replacement may give a good side feedback on the strength and morphology of concrete. Most of the prior works studied on the grinded fly ash and grinded rice husk ash. The study on the influence of grinded CBA on the properties of concrete still limited and need more attention Therefore, the review on the effect of grinded CBA on the strength and microstructure of concrete are discussed.

  9. Effect of Grinding Temperatures on the Surface Integrity of a Nickel-based Superalloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    An experimental study was carried out to investigat e the influence of temperatures on workpiece surface integrity in surface grinding of a cast nickel-based superalloy with alumina abrasive wheels. Temperatur e response at the wheel-workpiece interface was measured using a grindable foil /workpiece thermocouple. Specimens with different grinding temperatures were obt ained through changing grinding conditions including depth of cut, workpiece fee d speed, and coolant supply. Changes in surface roughnes...

  10. Finite Element Analysis and Experiment Research on Surface Residual Stress of Ceramics Grinding

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The theoretical model of residual stress of ceramics grinding has been established applying thermal elastoplastic mechanics theory. While grinding at the course of grinding wheel moved along workpiece surface the distributing regulation of residual stress can be simplified into thermal elastioplastic mechanical issue, under the action of the both moving centralized force and heat source. Calculating and evaluating of surface residual stress using current procedure of finite element analysis which has been...

  11. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

    OpenAIRE

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e., piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to ...

  12. ELECTRO-RESISTANCE METHOD OF CHECK A PROCESS GRINDING THE ROLLING BEARINGS

    Directory of Open Access Journals (Sweden)

    K. V. Podmasteryev

    2015-01-01

    Full Text Available Base a possibility of monitoring processes of grinding the rolling bearings with use electroresistance method of check. Is write of essence this method, are analyses his peculiarities, which are provide objective information on the condition a object by his grinding. Are consider the results of experimental researches the effective different diagnostically parameters, which are confirm a possibility of realization objective check of grinding the rolling bearings with use electro-resistance method.

  13. The Simulation of Grinding Wheels and Ground Surface Roughness Based on Virtual Reality Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The paper describes the feasibility and method of the application of virtual reality technology to grinding process, and introduces the modeling method of object entity in the environment of virtual reality. The simulation process of grinding wheels and ground surface roughness is discussed, and the computation program system of numerical simulation is compiled with Visual C++ programming language. At the same time, the three-dimensional simulation models of grinding wheels and ground surface roughness are ...

  14. Optimization of Preventive Grinding of Backup Roll against Contact Fatigue Cracking

    Institute of Scientific and Technical Information of China (English)

    DOU Peng; LI You-guo; LIANG Kai-ming; BAI Bing-zhe

    2005-01-01

    In order to optimize the current grinding procedure of the backup roll of 2050 continuously variable crown (CVC) mills, the behavior of rolling contact fatigue (RCF) cracking was investigated. Two RCF short cracks, including vertical short crack and ratcheting short crack initiated from ratcheting, were observed. The behavior of both RCF cracks was analyzed in detail. Then a modified grinding procedure was proposed according to the behavior of RCF cracks and the preventive grinding strategy.

  15. ASSESSMENT OF SELECTED PROPERTIES OF NORMAL CONCRETES WITH THE GRINDED RUBBER FROM WORN OUT VEHICLE TYRES

    Directory of Open Access Journals (Sweden)

    Ewa Ołdakowska

    2015-07-01

    Full Text Available Rubber from the worn tyres is associated with a useless material, strenuous for environment, whose most popular recovery method until recently was storage (currently forbidden by law. The adoption and dissemination of new ecological standards, created not only by the European and national legislation, but also developing as a result of expanding ecological consciousness, forces the necessity of seeking efficient methods of utilization of the vehicle tyres. The exemplary solution for the problem of tyres withdrawn from the operation, presented in the article, is using them in the grinded form as a substitute for the natural aggregate for the production of normal concrete. The article presents the results of the tests of selected properties of the modified normal concrete, upon the basis of which it has been found that the rubber causes decrease of compression strength, concrete weight, limits water absorbability, and does not influence significantly the physical and chemical phenomena accompanying the composite structure formation.

  16. Finishing of additively manufactured titanium alloy by shape adaptive grinding (SAG)

    Science.gov (United States)

    Beaucamp, Anthony T.; Namba, Yoshiharu; Charlton, Phillip; Jain, Samyak; Graziano, Arthur A.

    2015-06-01

    In recent years, rapid prototyping of titanium alloy components for medical and aeronautics application has become viable thanks to advances in technologies such as electron beam melting (EBM) and selective laser sintering (SLS). However, for many applications the high surface roughness generated by additive manufacturing techniques demands a post-finishing operation to improve the surface quality prior to usage. In this paper, the novel shape adaptive grinding process has been applied to finishing titanium alloy (Ti6Al4V) additively manufactured by EBM and SLS. It is shown that the micro-structured surface layer resulting from the melting process can be removed, and the surface can then be smoothed down to less than 10 nm Ra (starting from 4-5 μm Ra) using only three different diamond grit sizes. This paper also demonstrates application of the technology to freeform shapes, and documents the dimensional accuracy of finished artifacts.

  17. Evaluation of minimum quantity lubrication grinding with nano-particles and recent related patents.

    Science.gov (United States)

    Li, Changhe; Wang, Sheng; Zhang, Qiang; Jia, Dongzhou

    2013-06-01

    In recent years, a large number of patents have been devoted to developing minimum quantity lubrication (MQL) grinding techniques that can significantly improve both environmentally conscious and energy saving and costeffective sustainable grinding fluid alternatives. Among them, one patent is about a supply system for the grinding fluid in nano-particle jet MQL, which produced MQL lubricant by adding solid nano-particles in degradable grinding fluid. The MQL supply device turns the lubricant to the pulse drops with fixed pressure, unchanged pulse frequency and the same drop diameter. The drops will be produced and injected in the grinding zone in the form of jet flow under high pressure gas and air seal. As people become increasingly demanding on our environment, minimum quantity lubrication has been widely used in the grinding and processing. Yet, it presents the defect of insufficient cooling performance, which confines its development. To improve the heat transfer efficiency of MQL, nano-particles of a certain mass fraction can be added in the minimum quantity of lubricant oil, which concomitantly will improve the lubrication effects in the processing. In this study, the grinding experiment corroborated the effect of nano-particles in surface grinding. In addition, compared with other forms of lubrication, the results presented that the grinding force, the friction coefficient and specific grinding energy of MQL grinding have been significantly weakened, while G ratio greatly rose. These are attributed to the friction oil-film with excellent anti-friction and anti-wear performance, which is generated nano-particles at the wheel/workpiece interface. In this research, the cooling performance of nano-particle jet MQL was analyzed. Based on tests and experiments, the surface temperature was assayed from different methods, including flood lubricating oil, dry grinding, MQL grinding and nano-particle jet MQL grinding. Because of the outstanding heat transfer

  18. ANALYSIS OF THE SURFACE PROFILE AND ITS MATERIAL SHARE DURING THE GRINDING INCONEL 718 ALLOY

    Directory of Open Access Journals (Sweden)

    Martin Novák

    2015-05-01

    Full Text Available Grinding is still an important method for surface finishing. At FPTM JEPU research, which deals with this issue is conducted. Experiments are carried out with grinding various materials under different conditions and then selected components of the surface integrity are evaluated. They include roughness Ra, Rm and Rz, Material ratio curve (Abbott Firestone curve and also the obtained roundness. This article deals with grinding nickel Inconel 718 alloy, when selected cutting grinding conditions were used and subsequently the surface profile and the material ratio curve were measured and evaluated.

  19. An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751

    Directory of Open Access Journals (Sweden)

    A.S.S. Balan

    2016-09-01

    Full Text Available The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2 and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50–65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition.

  20. Effect of fiber orientations on surface grinding process of unidirectional C/SiC composites

    Science.gov (United States)

    Zhang, Lifeng; Ren, Chengzu; Ji, Chunhui; Wang, Zhiqiang; Chen, Guang

    2016-03-01

    The machining mechanism of woven ceramic matrix composites is one of the most challenging problems in composite application. To elucidate the grinding mechanism of the woven ceramic matrix composites, a new model material consisting of unidirectional CVI-C/SiC was prepared and ground. The composite was ground in three typical directions and the experimental investigation of the surface grinding process for this composite is described. In addition, the micro structural characteristics and grinding mechanism of the composite were analyzed. The result shows that brittle fracture is the dominant removal mechanism for grinding of the C/SiC composites, and the destroy form of the composites is mainly the syntheses of the matrix cracking, fiber fracture, and interfacial debonding. The grinding force follows the order: Normal > Longitudinal > Transverse, and the surface roughness follows: Longitudinal > Normal > Transverse. The grinding parameters (feed speed, cut depth, grinding speed) have great influence on the grinding force and surface roughness. Based on the findings, the grinding force and surface integrity of the woven ceramic matrix composites can be predicted. Furthermore, it is expected to provide a useful guideline for the design, evaluation and optimal application of the C/SiC composites.

  1. Nano finish grinding of brittle materials using electrolytic in-process dressing (ELID) technique

    Indian Academy of Sciences (India)

    M Rahman; A Senthil Kumar; H S Lim; K Fatima

    2003-10-01

    Recent developments in grinding have opened up new avenues for finishing of hard and brittle materials with nano-surface finish, high tolerance and accuracy. Grinding with superabrasive wheels is an excellent way to produce ultraprecision surface finish. However, superabrasive diamond grits need higher bonding strength while grinding, which metal-bonded grinding wheels can offer. Truing and dressing of the wheels are major problems and they tend to glaze because of wheel loading. When grinding with superabrasive wheels, wheel loading can be avoided by dressing periodically to obtain continuous grinding. Electrolytic inprocess dressing (ELID) is the most suitable process for dressing metal-bonded grinding wheels during the grinding process. Nano-surface finish can be achieved only when chip removal is done at the atomic level. Recent developments of ductile mode machining of hard and brittle materials show that plastically deformed chip removal minimizes the subsurface damage of the workpiece. When chip deformation takes place in the ductile regime, a defect-free nano-surface is possible and it completely eliminates the polishing process. ELID is one of the processes used for atomic level metal removal and nano-surface finish. However, no proper and detailed studies have been carried out to clarify the fundamental characteristics for making this process a robust one. Consequently, an attempt has been made in this study to understand the fundamental characteristics of ELID grinding and their influence on surface finish.

  2. Association between anticonvulsant drugs and teeth-grinding in children and adolescents with cerebral palsy.

    Science.gov (United States)

    Ortega, A O L; Dos Santos, M T B R; Mendes, F M; Ciamponi, A L

    2014-09-01

    The relation between teeth-grinding and the use of drugs acting on the central nervous system of cerebral palsy (CP) patients has not yet been described. The aim of this research was to evaluate the presence or absence of teeth-grinding (sleep and/or awake periods) in normal and in CP children and adolescents, as well as the association of teeth-grinding and use of anticonvulsant drugs. The sample consisted of 207 children and adolescents, divided into three groups: G1, individuals with CP who did not take anticonvulsant drugs; G2, individuals with CP administered medications on a regular basis; and CG, normal individuals. Logistic regression analyses were performed to evaluate the association of teeth-grinding with some variables. No significant statistical differences were observed regarding the presence or absence of teeth-grinding when G1 and G2 were compared. However, compared with the CG, a statistically significant difference was determined, with the CG showing fewer children presenting teeth-grinding (P drug therapy, the barbiturate group showed a greater frequency of teeth-grinding. CP children and adolescents show a greater and significant presence of grinding of the teeth compared with normal individuals. Subjects taking barbiturate drugs showed greater presence of teeth-grinding, than those who were taking medications from the other groups of anticonvulsant drugs. © 2014 John Wiley & Sons Ltd.

  3. Modeling and Experimental Investigation of Pressure Field in the Grinding Zone with Nanoparticle Jet of MQL

    Directory of Open Access Journals (Sweden)

    C. H. Li

    2013-01-01

    Full Text Available Solid nano particles were added in minimum quantity lubrication (MQL fluid medium to make nanofluids, that is, after the mixing and atomization of nanoparticle, lubricants and high pressure gas, to inject solid nano particle in the grinding zone with the form of jet flow. The mathematical model of two-phase flow pressure field of grinding zone with nanoparticle jet flow of MQL was established, and the simulation study was conducted. The results show that pressures in the grinding zone increased with the acceleration of grinding wheel, sharply decreased with the increased minimum clearance, and increased with the acceleration of jet flow. At three spraying angles of nozzles, when the nozzle angle was 15°, the pressure of grinding zone along the speed of grinding wheel was larger than the rest two angles. On the experimental platform built by KP-36 precision grinder and nanoparticle jet flow feed way, CY3018 pressure sensor was used to test the regularities of pressure field variations. The impact of the speed of grinding wheel, the gap between workpiece and grinding wheel, jet flow velocity, and spraying angles of nozzles on the pressure field of grinding zone was explored. The experimental result was generally consistent with the theoretical simulation, which verified the accuracy of the theoretical analysis.

  4. Initial shortening and internal fixation in combination with a Sauvé-Kapandji procedure for severely comminuted fractures of the distal radius in elderly patients.

    Science.gov (United States)

    Arora, R; Gabl, M; Pechlaner, S; Lutz, M

    2010-11-01

    We identified 11 women with a mean age of 74 years (65 to 81) who sustained comminuted distal radial and ulnar fractures and were treated by volar plating and slight shortening of the radius combined with a primary Sauvé-Kapandji procedure. At a mean of 46 months (16 to 58), union of distal radial fractures and arthrodesis of the distal radioulnar joint was seen in all patients. The mean shortening of the radius was 12 mm (5 to 18) compared to the contralateral side. Flexion and extension of the wrist was a mean of 54° and 50°, respectively, and the mean pronation and supination of the forearm was 82° and 86°, respectively. The final mean disabilities of the arm, shoulder and hand score was 26 points. According to the Green and O'Brien rating system, eight patients had an excellent, two a good and one a fair result. The good clinical and radiological results, and the minor complications without the need for further operations related to late ulnar-sided wrist pain, justify this procedure in the elderly patient.

  5. Grinding and polishing of conformal windows and domes

    Science.gov (United States)

    Fess, Edward; Ross, James; Matthews, Greg

    2017-05-01

    Conformal optics require special manufacturing techniques to produce them to optical tolerances. In many cases the materials used are very hard optical ceramics that present additional manufacturing challenges due to their hardness and grain structure. OptiPro has developed grinding technologies such as OptiSonic grinding, as well as sub-aperture polishing technologies like UltraForm Finishing (UFF) to manufacture these challenging components. We have also developed a custom computer aided manufacturing (CAM) software package, ProSurf, to generate the complex tool paths for both grinding and polishing processes. One of the main advantages of ProSurf over traditional CAM software packages is that it uses metrology feedback for deterministic corrections. The metrology input can be obtained from OptiPro's 5-axis UltraSurf metrology system, which is capable of measuring these complex shapes to sub-micron accuracies. Through the development of these technologies much work has been performed in creating, measuring and analyzing the alignment fiducials or datum's used to qualify the location of the optical surfaces. Understanding the sensitivity of the optical surface to any datum misalignment is critical to knowing not only where the part is in space, but how good the optical surfaces are to each other. Working with the optical designer to properly tolerance surfaces to these datums is crucial. This paper will present the technologies developed by OptiPro to manufacture conformal windows as well as information related to the optical surfaces sensitivity to datums and how accurately those datums can be measured.

  6. Surface Topography of Fine-grained ZrO2 Ceramic by Two-dimensional Ultrasonic Vibration Grinding

    Institute of Scientific and Technical Information of China (English)

    DING Ailing; WU Yan; LIU Yongjiang

    2011-01-01

    The surface quality of fine-grained ZrO2 engineering ceramic were researched using 270# diamond wheel both with and without work-piece two-dimension ultrasonic vibration grinding(WTDUVG).By AFM images,the surface topography and the micro structure of the two-dimensional ultrasonic vibration grinding ceramics were especially analyzed.The experimental results indicate that the surface roughness is related to grinding vibration mode and the material removal mechanism.Surface quality of WTDUVG is superior to that of conventional grinding,and it is easy for two-dimensional ultrasonic vibration grinding that material removal mechanism is ductile mode grinding.

  7. Corrosion of Cast Iron Mill Plates in Wet Grinding

    Directory of Open Access Journals (Sweden)

    Anthony ANDREWS

    2010-12-01

    Full Text Available Corrosion studies were carried out on two different maize grinding plates. Maize was soaked in water for three days and the water decanted and used as electrolyte. Mass loss and pH measurements were carried out every 3 days for 15-day period. Results show that, for each plate, mass loss and pH increased with exposure time. Corrosion rates determined from mass loss data was found to be strongly dependent on pH. The observed behaviour may be explained in terms of the chemical composition and/or microstructures of the plates. Results are briefly discussed in terms of the contribution of corrosion to wear.

  8. Experimental and numerical investigations of hydroerosive grinding for injection components

    Energy Technology Data Exchange (ETDEWEB)

    Iben, Uwe; Weickert, Mathias [Robert Bosch GmbH, Stuttgart (Germany)

    2011-07-01

    Diesel injection injectors are very complicated hydraulic systems which contain among other things small throttles and small sized blow holes in order to inject the fuel precisely into the combustion chamber. Due to the extremely strong exhaust laws, the geometrical forms and tolerances of the hydraulic components have to be maintained. The hydroerosive grinding process (HE process) is used for manufacturing of small holes using in Diesel injection components. A mixture of oil and small sized particles are used to form the final geometrical shapes of the throttles and the blow holes. Simulation models help to understand the underlying physical process and to optimize the manufacturing parameters for an efficient production process. This paper presents an Euler-Euler approach for the numerical simulation of the HE process. It describes a two-phase slurry flow consisting of a liquid and a dispersed solid phase which causes wear at walls of devices. The continuous fluid phase is solved using a finite volume scheme in which the Large Eddy Simulation (LES) model is applied to resolve large-scale turbulent structures. The solid phase is disperse and treated as a second continuum in which drag and lift forces as well as added mass, pressure and history force are taken into account. Considering particle-particle interactions, the granular model from Gidaspow is used for particle volume concentrations over 1%. Investigations of erosion processes proofed that non-spherically shaped particles as well as harder particles increase the wear on devices significantly. Consequently, non-spherical particles are utilized for the hydroerosive grinding. Their steady drag, unsteady drag and lift coefficients, depending on the particle Reynolds number, are determined by a direct numerical simulation via an in-house LES Lattice-Boltzmann solver. This Lattice-Boltzmann method was presented for laminar flows by Hoelzer. In this work, interpolating functions of these coefficients are

  9. Biomechanical Evaluation of Four Methods for Internal Fixation of Comminuted Subtrochanteric Fractures.

    Science.gov (United States)

    Wang, Jie; Ma, Jian-Xiong; Jia, Hao-Bo; Chen, Yang; Yang, Yang; Ma, Xin-Long

    2016-05-01

    Subtrochanteric fractures are common and result in significant morbidity and mortality. Various kinds of implants have been used to fix it. The aim of this study was to compare the biomechanical performance of PFN, DHS, DCS, and the PFLP in the treatment of subtrochanteric comminuted fractures.A total of 32 antiseptic human femurs from 16 donors were randomly allocated to 4 groups for fixation with PFN, DHS, DCS, and PFLP. A 2-cm cylindrical bone fragment was removed 1 cm below the lesser trochanter to simulate OTA/AO 32-C3.2 post instrumentation fracture. All specimens in single-leg stance situation were preloaded 5 times at 100 N in the axial direction to eliminate the time effect of relaxation and settling, followed by cyclic testing at a rate of 1 Hz with stepwise increasing load. Keeping the valley load at a constant level of 100 N during the entire cyclic test, the peak load, starting at 200 N, was increased by 100 N at 300-cycle steps until a maximum of 1500 cycles or until failure of the bone-implant construct occurred. Each specimen was kept unloaded under 100 N compression for 30 minutes between the 300-cycle steps.Femoral head displacement after 1500 cycles was 1.09 mm ± 0.13 for PFN, 1.78 mm ± 0.25 for DHS, 2.63 mm ± 0.46 for DCS, and 2.26 mm ± 0.16 for PFLP, with significant difference between any 2 implants (P subtrochanteric fractures OTA/AO 32-C3.2 revealed in the current test setup highest fixation strength with PFN, followed by DHS, PFLP, and DCS.

  10. Study on minimally invasive treatment for femoral comminuted fracture of patients with proximal femoral nail anti-rotation%PFNA微创治疗股骨粗隆间粉碎性骨折体会

    Institute of Scientific and Technical Information of China (English)

    周敏; 陈荣庄; 阮紫娟; 潘铭辉; 周佳

    2011-01-01

    Objective To explore the effect application of minimally invasive treatment of proximal femoral nail anti-rotation on comminuted fracture fractures patients. Methods From July 2009 to May 2011,46 patients with femoral comminuted fracture were treated with PFNA. The hospitalized stay time, operation time, perioperative bleeding, fracture healing time, and hip joint function were statistically analyzed. Results The average follow-up duration was 9.3 months. The hospital stay was 15 days (range 14-20 days). The average operation time was 50 minutes (range; 30~90 minutes). The average perioperative bleeding was less than 100 ml. Fracture occurred in all patients with a mean healing time of 9 months. No deformity of hip was found. According to Harris hip score, we found excellent in 19eases, good in 24 cases and poor in 3 cases, with the excellent rate of 93.4%. Conclusion Minimally invasive treatment of proximal femoral nail can obtain good effect for the comminuted fractures patients.%目的 探讨应用股骨近端防旋髓内钉微创治疗股骨粗隆间骨折的疗效.方法 自2009年7月-2011年5月对46例股骨粗隆间粉碎性骨折患者采用PFNA内固定;对患者住院时间、手术时间、术中出血量、骨折愈合时间、髋关节功能进行统计分析.结果 平均随访时间为9.3个月,住院时间为14~20天,平均15天;手术时间30~90min,平均50min;术中出血量小于100ml;骨折均愈合,平均时间为9个月.根据Harris髋关节功能评分,优19例,良24例,差3例,优良率为93.4%.结论 股骨近端防旋髓内钉微创治疗股骨粗隆间粉碎性骨折可以取得良好的疗效.

  11. Application of electrolytic in-process dressing for high-efficiency grinding of ceramic parts. Research activities 1995--96

    Energy Technology Data Exchange (ETDEWEB)

    Bandyopadhyay, B.P. [Univ. of North Dakota, Grand Forks, ND (United States). Dept. of Mechanical Engineering

    1997-02-01

    The application of Electrolytic In-Process Dressing (ELID) for highly efficient and stable grinding of ceramic parts is discussed. This research was performed at the Institute of Physical and Chemical Research (RIKEN), Tokyo, Japan, June 1995 through August 1995. Experiments were conducted using a vertical machining center. The silicon nitride work material, of Japanese manufacture and supplied in the form of a rectangular block, was clamped to a vice which was firmly fixed on the base of a strain gage dynamometer. The dynamometer was clamped on the machining center table. Reciprocating grinding was performed with a flat-faced diamond grinding wheel. The output from the dynamometer was recorded with a data acquisition system and the normal component of the force was monitored. Experiments were carried out under various cutting conditions, different ELID conditions, and various grinding wheel bonds types. Rough grinding wheels of grit sizes {number_sign}170 and {number_sign}140 were used in the experiments. Compared to conventional grinding, there was a significant reduction in grinding force with ELID grinding. Therefore, ELID grinding can be recommended for high material removal rate grinding, low rigidity machines, and low rigidity workpieces. Compared to normal grinding, a reduction in grinding ratio was observed when ELID grinding was performed. A negative aspect of the process, this reduced G-ratio derives from bond erosion and can be improved somewhat by adjustments in the ELID current. The results of this investigation are discussed in detail in this report.

  12. Approximate creep feed grinding of austempared ductile cast iron; Osutenpa kyujo kokuen chutetsu no kin`i kuripu fido kensaku

    Energy Technology Data Exchange (ETDEWEB)

    Nakamitsu, K.; Shimizu, K. [Oita National College of Technology, Oita (Japan)

    1996-10-01

    Austempered ductile cast iron (ADI) was subjected to approximate creep feed grinding to measure and observe the grinding ratio, hardness of ground surface, grinding resistance, production of burrs, roughness of ground surface, and grinding burn to investigate the best abrasive grains and grinding conditions. The grinding ratio of SiC grains was far better than that of Al2O3 grains, being about 10 times or more. Surface hardness of ADI ground by SiC grains changed little, but that ground by Al2O3 grains increased. As regards grinding resistance, that of Al2O3 grains have less slope and tangential component forces, but that of SiC grains increased with the increase in the ground volume. While burrs produced in grinding with SiC grains are secondary burrs, those produced in grinding with Al2O3 grains are primary burrs. In comparison with the normal grinding, grinding burn was produced on the ground surface, complicate striped patterns and grinding burns were produced by chattering particularly in grinding with Al2O3 grains. 10 refs., 11 figs., 2 tabs.

  13. Slag founding: kinetic study and election of a grinding system

    Directory of Open Access Journals (Sweden)

    Salas Vinent, M. E.

    2001-06-01

    Full Text Available Here we offer results obtained in laboratories and industry, concerning the kinetic study of steelfounding in cement manufacture. We choose the most suitable grinding system, valuing also its economical and environmental repercussion. The obtained results indicated that the kinetic method is extremely useful to solve the practical problems in the conception and design of grinding systems, and it is also a speed and the inverted bolting-rell gap almost like a Arrhenius equation.

    Se presentan resultados logrados a escala de laboratorio e industrial referidos al estudio cinético de las escorias de fundición de aceros para la producción de cementos. Se realiza la elección del sistema de molienda más adecuado, valorando además el efecto económico y medio ambiental del mismo. De los resultados obtenidos se concluye que el método cinético resulta de extrema utilidad en la solución de problemas prácticos para la concepción y diseño de sistemas de molienda, amén de que en el plano teórico resulta una novedad la correlación encontrada entre la constante de velocidad de molienda y el inverso de la abertura del tamiz de modo similar a la ecuación de Arrhenius.

  14. Effects of grinding processes on enzymatic degradation of wheat straw.

    Science.gov (United States)

    Silva, Gabriela Ghizzi D; Couturier, Marie; Berrin, Jean-Guy; Buléon, Alain; Rouau, Xavier

    2012-01-01

    The effectiveness of wheat straw fine to ultra-fine grindings at pilot scale was studied. The produced powders were characterised by their particle-size distribution (laser diffraction), crystallinity (WAXS) and enzymatic degradability (Trichoderma reesei enzymatic cocktail). A large range of wheat-straw powders was produced: from coarse (median particle size ∼800 μm) to fine particles (∼50 μm) using sieve-based grindings, then ultra-fine particles ∼20 μm by jet milling and ∼10 μm by ball milling. The wheat straw degradability was enhanced by the decrease of particle size until a limit: ∼100 μm, up to 36% total carbohydrate and 40% glucose hydrolysis yields. Ball milling samples overcame this limit up to 46% total carbohydrate and 72% glucose yields as a consequence of cellulose crystallinity reduction (from 22% to 13%). Ball milling appeared to be an effective pretreatment with similar glucose yield and superior carbohydrate yield compared to steam explosion pretreatment.

  15. Analysis on Large Deformation Compensation Method for Grinding Machine

    Directory of Open Access Journals (Sweden)

    Wang Ya-jie

    2013-08-01

    Full Text Available The positioning accuracy of computer numerical control machines tools and manufacturing systems is affected by structural deformations, especially for large sized systems. Structural deformations of the machine body are difficult to model and to predict. Researchs for the direct measurement of the amount of deformation and its compensation are farly limited in domestic and overseas,not involved to calculate the amount of deformation compensation. A new method to compensate large deformation caused by self-weight was presented in the paper. First of all, the compensation method is summarized; Then,static force analysis was taken on the large grinding machine through APDL(ANSYS Parameter Design Language. It could automatic extract results and form data files, getting the N points displacement in the working stroke of mechanical arm. Then, the mathematical model and corresponding flat rectangular function were established. The conclusion that the new compensation method is feasible was obtained through the analysis of displacement of N points. Finally, the MATLAB as a tool is used to calculate compensate amount and the accuracy of the proposed method is proved. Practice shows that the error caused by large deformatiion compensation method can meet the requirements of grinding.  

  16. ARE THERE SIGNIFICANT DIFFERENCES BETWEEN DIRECT AND REVERSE GRINDING CIRCUITS?

    Directory of Open Access Journals (Sweden)

    Douglas Batista Mazzinghy

    2014-12-01

    Full Text Available The mining industry is famous for many paradigms regarding different flowsheet designs and the use of new technologies and equipment. In this context, a question often performed to process engineers is: what grinding circuit is more efficient, the direct or the reverse? A precise answer could only be given by experimental data and simulations. Simulations were performed using ModSimTM software considering parameters obtained by batch mill tests of an iron ore sample. The simulations, preliminarily, indicated no significant differences between the two circuit configurations for the sample tested. Subsequently, tests were conducted on a pilot scale with detailed measurement of all the variables necessary for a correct interpretation of the differences between the direct and reverse circuits. The test results confirmed the prediction obtained by simulation. This work provides the basis to test other ores and to understanding better the real differences between grinding circuit configurations. Thus, it is expected that some myths of the mineral industry, with respect to flowsheet choices, are overcome.

  17. Dry-grinded ultrafine cements hydration. physicochemical and microstructural characterization

    Directory of Open Access Journals (Sweden)

    Foteini Kontoleontos

    2013-04-01

    Full Text Available The aim of the present research work was the evaluation of the physicochemical and microstructural properties of two ultrafine cements, produced by dry grinding of a commercial CEM I 42.5N cement. The effect of grinding on particle size distribution was determined by laser scattering analyzer. All cements were tested for initial and final setting times, consistency of standard paste, soundness, flow of normal mortar and compressive strengths after 1, 2, 7 and 28 days. The effect of the fineness on the heat of hydration was also investigated. The hydration products were determined by X-ray diffraction analysis and by Fourier transform infrared spectroscopy, at 1, 2, 7 and 28 days. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. Porosity and pore size distribution were evaluated by mercury intrusion porosimetry. The effects of greater fineness on compressive strengths were evident principally at early ages. After the first 24 hours of hydration, the compressive strength of the finest cements was about 3 times higher (over 48 MPa than the corresponding of CEM I 42.5N (15.1 MPa.

  18. Effects of imbalance and geometric error on precision grinding machines

    Energy Technology Data Exchange (ETDEWEB)

    Bibler, J.E.

    1997-06-01

    To study balancing in grinding, a simple mechanical system was examined. It was essential to study such a well-defined system, as opposed to a large, complex system such as a machining center. The use of a compact, well-defined system enabled easy quantification of the imbalance force input, its phase angle to any geometric decentering, and good understanding of the machine mode shapes. It is important to understand a simple system such as the one I examined given that imbalance is so intimately coupled to machine dynamics. It is possible to extend the results presented here to industrial machines, although that is not part of this work. In addition to the empirical testing, a simple mechanical system to look at how mode shapes, balance, and geometric error interplay to yield spindle error motion was modelled. The results of this model will be presented along with the results from a more global grinding model. The global model, presented at ASPE in November 1996, allows one to examine the effects of changing global machine parameters like stiffness and damping. This geometrically abstract, one-dimensional model will be presented to demonstrate the usefulness of an abstract approach for first-order understanding but it will not be the main focus of this thesis. 19 refs., 36 figs., 10 tables.

  19. Outcome Assessment of Hybrid External Fixation in the Treatment of Comminuted Distal Femur and Proximal Tibial Fractures

    Directory of Open Access Journals (Sweden)

    Sarrafan

    2016-02-01

    Full Text Available Background Treatment of comminuted fractures of the distal femur and proximal tibia is difficult, and a challenge in the field of orthopedic trauma. Objectives The aim of this study was to assess the short-term results of hybrid external fixation in the treatment of these fractures. Patients and Methods In a prospective study, 44 patients with comminuted fractures of the distal femur or proximal tibia, with an overlying soft tissue injury treated by closed reduction and hybrid external fixation, were included. Parameters such as pin-track infection, union, limb shortening, knee motion, and alignment were evaluated during a mean follow-up period of 14 months. Results Forty-four patients with distal femoral (n = 23 and proximal tibial (n = 21 fractures were treated using hybrid external fixation. Bone union was seen in 35 (80% of the patients. Pin tract infection was seen in three patients (6.8%, one case (4.6% with a PTF and two cases (8% with DFFs. Malunion was observed in 4 patients (9.1%; of these, three cases (13% had DFF and one case (4.8% of pain was detected in the DFF group. One case had malunion and three cases had union. Findings showed satisfactory results in more than 80% of patients. In general, lower postoperative complications were detected in the proximal tibial fractures than the distal femoral fractures. According to a chi-square test, the difference between the patients with PTFs and those with DFFs was not clinically significant. Conclusions Closed reduction and hybrid external fixation can be used as a definitive treatment for severe comminuted fractures of the distal femur and proximal tibia, when the concomitant contusion of the skin and soft tissue damage prohibits safe open reduction and internal fixation.

  20. An efficient, robust, and inexpensive grinding device for herbal samples like Cinchona bark

    DEFF Research Database (Denmark)

    Hansen, Steen Honoré; Holmfred, Else Skovgaard; Cornett, Claus;

    2015-01-01

    An effective, robust, and inexpensive grinding device for the grinding of herb samples like bark and roots was developed by rebuilding a commercially available coffee grinder. The grinder was constructed to be able to provide various particle sizes, to be easy to clean, and to have a minimum of d...

  1. Electrochemical aspects of grinding media-mineral interaction on sulphide flotation

    OpenAIRE

    Rao, Yelloji MK; Natarajan, KA

    1988-01-01

    Galvanic interaction between electrically conducting minerals may affect the mineral surface and influence their flotabilities. The metallographic examinations as well as hardness measurements have been made with grinding media. Rest potential, combination potential, galvanic current and polarization studies were made to understand the probable electrochemical interaction between grinding media and chalcopyrite. The galvanic contact lowered the flotability of chalcopyrite. AES and ESCA indica...

  2. Recognition of diamond grains on surface of fine diamond grinding wheel

    Institute of Scientific and Technical Information of China (English)

    Fengwei HUO; Zhuji JIN; Renke KANG; Dongming GUO; Chun YANG

    2008-01-01

    The accurate evaluation of grinding wheel sur-face topography, which is necessary for the investigation of the grinding principle, optimism, modeling, and simu-lation of a grinding process, significantly depends on the accurate recognition of abrasive grains from the measured wheel surface. A detailed analysis of the grain size distri-bution characteristics and grain profile wavelength of the fine diamond grinding wheel used for ultra-precision grinding is presented. The requirements of the spatial sampling interval and sampling area for instruments to measure the surface topography of a diamond grinding wheel are discussed. To recognize diamond grains, digital filtering is used to eliminate the high frequency disturb-ance from the measured 3D digital surface of the grinding wheel, the geometric features of diamond grains are then extracted from the filtered 3D digital surface, and a method based on the grain profile frequency characteris-tics, diamond grain curvature, and distance between two adjacent diamond grains is proposed. A 3D surface pro-filer based on scanning white light interferometry is used to measure the 3D surface topography of a #3000 mesh resin bonded diamond grinding wheel, and the diamond grains are then recognized from the 3D digital surface. The experimental result shows that the proposed method is reasonable and effective.

  3. Capturing action of cooling lubricants in grinding and evaluation of its effectiveness

    Science.gov (United States)

    Tyukhta, A. V.; Khandozhko, A. V.; Vasilenko, Yu V.

    2016-04-01

    Methods of coolant supply are considered to be aiming at capturing and neutralization of the flare of grinding waste and noxious coolant fumes during flat grinding with a wheel periphery. Study and evaluation of the new coolant functional property - capturing - are presented.

  4. THERMAL AND PHYSICAL FEATURES OF MAGNETIC AND ELECTRIC GRINDING PROCESS OF GAS AND THERMAL PROTECTIVE COATINGS

    Directory of Open Access Journals (Sweden)

    N. V. Spiridonov

    2008-01-01

    Full Text Available The paper reveals thermal zones of magnetic and electric grinding process. The influence of electric and physical parameters of magnetic and electric grinding on temperature in the zone of gas and thermal protective coatings has been established in the paper.

  5. Primary subtalar joint arthrodesis with internal and external fixation for the repair of a diabetic comminuted calcaneal fracture.

    Science.gov (United States)

    Facaros, Zacharia; Ramanujam, Crystal L; Zgonis, Thomas

    2011-01-01

    Comminuted, intra-articular calcaneal fractures can cause severe lower extremity impairment and have devastating effects on a patient's well being. Diabetes is a multisystem process that may cause neuropathy and loss of protective sensation further complicating the prognosis. Not all calcaneal fractures are created equal and when considering the patient's overall presentation and extent of injury, the combined approach of internal and external fixation for fracture reduction may be beneficial for restoration of anatomic alignment and function. Copyright © 2011 Elsevier Inc. All rights reserved.

  6. Investigation of the formation process of two piracetam cocrystals during grinding

    DEFF Research Database (Denmark)

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian;

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam......-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than...... for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form...

  7. Measurement of Force Components and Ra Surface Roughness Parameter During Grinding Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Grdulska A.

    2014-10-01

    Full Text Available The paper deals with the measurements of selected parameters during grinding process of aerospace industry alloy. Grinding is one of the most important methods of shaping machine elements. As a result of grinding with high dimensional and shape accuracy as well as with the expected parameters describing the state of the surface layer (SL should be obtained. Grinding difficult to machine materials used in the aerospace industry is an issue currently being examined by various research centres. An excellent example is the analysis of the grinding process of titanium alloys, as these materials have very poor machinability due to the tendency to adherence to abrasive materials, low thermal conductivity, high strength and compliance at elevated temperatures, which may adversely impact on the quality of SL. A number of factors influence on shaping SL. Worth mentioning are mechanical and thermal phenomena, as well as the type of cutting fluid and abrasive materials

  8. Investigation of the formation process of two piracetam cocrystals during grinding

    DEFF Research Database (Denmark)

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam......-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than...... for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form...

  9. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

    Directory of Open Access Journals (Sweden)

    Keith Gordon

    2011-10-01

    Full Text Available Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained.

  10. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

    Science.gov (United States)

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian A. M.; Strachan, Clare J.; Sakmann, Albrecht; Gordon, Keith; Rades, Thomas; Leopold, Claudia S.

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e., piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained. PMID:24309304

  11. The One-Step Synthesis of 3,4-Dihydropyrano[F]Chromene Derivatives in Under Grinding as an Environmentally Friendly Alternative

    Directory of Open Access Journals (Sweden)

    Abolghasem Shameli Akandi

    2014-06-01

    Full Text Available 1,4-diazabicyclo[2.2.2]octane (DABCO was used as a catalyst for one-pot, three-component condensation reactions consisting of aromatic aldehydes, malononitrile and β-Naphtol under grinding at room temperature, to afford the corresponding dihydropyrano[c]chromenes in high yields. This method has the advantages of a simple operation, mild reaction conditions, high yields, by using a less toxic and low cost chemical as a catalyst.

  12. Optimization of the dressing parameters in cylindrical grinding based on a generalized utility function

    Science.gov (United States)

    Aleksandrova, Irina

    2016-01-01

    The existing studies, concerning the dressing process, focus on the major influence of the dressing conditions on the grinding response variables. However, the choice of the dressing conditions is often made, based on the experience of the qualified staff or using data from reference books. The optimal dressing parameters, which are only valid for the particular methods and dressing and grinding conditions, are also used. The paper presents a methodology for optimization of the dressing parameters in cylindrical grinding. The generalized utility function has been chosen as an optimization parameter. It is a complex indicator determining the economic, dynamic and manufacturing characteristics of the grinding process. The developed methodology is implemented for the dressing of aluminium oxide grinding wheels by using experimental diamond roller dressers with different grit sizes made of medium- and high-strength synthetic diamonds type ??32 and ??80. To solve the optimization problem, a model of the generalized utility function is created which reflects the complex impact of dressing parameters. The model is built based on the results from the conducted complex study and modeling of the grinding wheel lifetime, cutting ability, production rate and cutting forces during grinding. They are closely related to the dressing conditions (dressing speed ratio, radial in-feed of the diamond roller dresser and dress-out time), the diamond roller dresser grit size/grinding wheel grit size ratio, the type of synthetic diamonds and the direction of dressing. Some dressing parameters are determined for which the generalized utility function has a maximum and which guarantee an optimum combination of the following: the lifetime and cutting ability of the abrasive wheels, the tangential cutting force magnitude and the production rate of the grinding process. The results obtained prove the possibility of control and optimization of grinding by selecting particular dressing

  13. Innovative grinding wheel design for cost-effective machining of advanced ceramics. Phase I, final report

    Energy Technology Data Exchange (ETDEWEB)

    Licht, R.H.; Ramanath, S.; Simpson, M.; Lilley, E.

    1996-02-01

    Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics. This program was a cooperative effort involving three Norton groups representing a superabrasive grinding wheel manufacturer, a diamond film manufacturing division and a ceramic research center. The program was divided into two technical tasks, Task 1, Analysis of Required Grinding Wheel Characteristics, and Task 2, Design and Prototype Development. In Task 1 we performed a parallel path approach with Superabrasive metal-bond development and the higher technical risk, CVD diamond wheel development. For the Superabrasive approach, Task 1 included bond wear and strength tests to engineer bond-wear characteristics. This task culminated in a small-wheel screening test plunge grinding sialon disks. In Task 2, an improved Superabrasive metal-bond specification for low-cost machining of ceramics in external cylindrical grinding mode was identified. The experimental wheel successfully ground three types of advanced ceramics without the need for wheel dressing. The spindle power consumed by this wheel during test grinding of NC-520 sialon is as much as to 30% lower compared to a standard resin bonded wheel with 100 diamond concentration. The wheel wear with this improved metal bond was an order of magnitude lower than the resin-bonded wheel, which would significantly reduce ceramic grinding costs through fewer wheel changes for retruing and replacements. Evaluation of ceramic specimens from both Tasks 1 and 2 tests for all three ceramic materials did not show evidence of unusual grinding damage. The novel CVD-diamond-wheel approach was incorporated in this program as part of Task 1. The important factors affecting the grinding performance of diamond wheels made by CVD coating preforms were determined.

  14. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    Science.gov (United States)

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  15. Comparative characteristics of osteosynthesis techniques in patients with comminuted diaphyseal femoral fractures

    Directory of Open Access Journals (Sweden)

    A. P. Barabash

    2013-01-01

    Full Text Available The comparative analysis of the results of the surgical treatment of 130 patients with closed comminuted unilateral diaphyseal femoral fractures, including assessment of anatomic functional outcomes of treatment according to the technique of the standardized investigations in traumatology and orthopedy and determination of quality of life according to SF-36 method is carried out. Osteosynthesis with the help of external fixation devices was performed in 36 patients, intramedullary interlocking osteosynthesis - in 57 patients, compression plating - in 37 patients. Level of anatomic functional rehabilitation of the patients in the early postoperative period made up 69-79 %, 6 months later increased up to 74-92%, and after the expiration of 12 months the level of rehabilitation reached 85-99%. During the treatment quality of life concerning physical component was within the limits from 36,8 up to 55,5 %, and concerning mental component - 54,3-60,8 %. After the expiration of a year increase in the parameters of physical and mental components up to 55,7 - 59,8 % and 57,2-65,8 % is detected respectively. In the group where the transosseous osteosynthesis technique was applied we got 93,7-95 % of positive outcomes, with the average disability period of 212,3±18,1 days. In 47,2 % of cases the following complications are observed: knee contracture - 7; inflammation of the soft tissues located near the transosseous fixators - 5 (13,9%; shortening of the limb less than 5% of its length - 3; false joint formation - 1; fracture union with formation of varus deformity in the femoral bone - 1. When using intramedullary interlocking osteosynthesis we had positive results in 96,5 % of cases, with the average period of disability 176±17,8 days. In 10,5 % cases the following complications are observed: suture sinus - 1(1,75 %; femoral osteomyelitis - 1; break of the design - 1; false joint formation - 1; knee contracture - 1; shortening of the limb less than 5

  16. Pyrolysis of a waste from the grinding of scrap tyres.

    Science.gov (United States)

    Fernández, A M; Barriocanal, C; Alvarez, R

    2012-02-15

    The fibres that are used to reinforce tyres can be recovered as a waste in the process of grinding of scrap tyres. In this paper beneficiation through pyrolysis is studied since the fibres are made up of polymers with a small amount of rubber because the latter is difficult to separate. The experiments were performed at three temperatures (400, 550 and 900°C) in a horizontal oven. The three products - gas, oil and char - obtained from the pyrolysis were investigated. The composition of the gas was analyzed by means of gas chromatography. The oil was studied by gas chromatography and infrared spectroscopy. The char porous structure was determined by N(2) adsorption. In addition, the topography of the chars was studied by means of scanning electron microscopy (SEM). The products resulting from the pyrolysis of the fibres were compared with those obtained from scrap rubber.

  17. Nano surface generation of grinding process using carbon nano tubes

    Indian Academy of Sciences (India)

    S Prabhu; B K Vinayagam

    2010-12-01

    Nano surface finish has become an important parameter in the semiconductor, optical, electrical and mechanical industries. The materials used in these industries are classified as difficult to machine materials such as ceramics, glasses and silicon wafers. Machining of these materials up to nano accuracy is a great challenge in the manufacturing industry. Finishing of micro components such as micro-moulds, micro-lenses and micro-holes need different processing techniques. Conventional finishing methods used so far become almost impossible or cumbersome. In this paper, a nano material especially multi wall carbon nano tube is used in the machining process like grinding to improve the surface characteristics from micro to nano level.

  18. Function of grinding fly ash in production of aluminum foam

    Institute of Scientific and Technical Information of China (English)

    WANG Yong; YAO Guang-chun; LI Bing

    2006-01-01

    The fly ash was added to melt to increase the melt viscosity. The main components are quartz and mullite in the fly ash,therefore it's a kind of hardness ceramic particles. After grinding for 10 h, the spherical particles increase and new surface is produced which will improve their performance. The cell wall was observed by SEM, many fly ash particles are in the wall. These particles tend to increase the molten aluminum surface viscosity, postpone the exhaust course, sustain the liquid within the film and delay the onset of rupture. Finally, the aluminum foam with uniform cell structure can be obtained. The density is about 0.4 g/cm3,porosity is in the range of 85%-90% and the aperture is 4-7 mm.

  19. Intra-pulp temperature increase of equine cheek teeth during treatment with motorized grinding systems: influence of grinding head position and rotational speed

    Science.gov (United States)

    2014-01-01

    Background In equine practice, teeth corrections by means of motorized grinding systems are standard procedure. The heat resulting from that treatment may cause irreparable damage to the dental pulp. It has been shown that a 5.5°C temperature rise may cause severe destruction in pulp cells. Hence, the capability to continuously form secondary dentine is lost, and may lead, due to equine-typical occlusal tooth abrasion, to an opening of the pulp cavity. To obtain reliable data on the intra-pulp increase in temperature during corrective treatments, equine cheek teeth (CT) were modified in a way (occlusal surface smoothed, apical parts detached, pulp horns standardized) that had been qualified in own former published studies. All parameters influencing the grinding process were standardized (force applied, initial temperatures, dimensions of pulp horns, positioning of grinding disk, rotational speed). During grinding experiments, imitating real dental treatments, the time span for an intra-pulp temperature increase of 5.5°C was determined. Results The minimum time recorded for an intra-pulp temperature increase of 5.5°C was 38 s in mandibular CT (buccal grinding, 12,000 rpm) and 70 s in maxillary CT (flat occlusal grinding, 12,000 rpm). The data obtained showed that doubling the rotational speed of the disk results in halving the time span after which the critical intra-pulp temperature increase in maxillary CT is reached. For mandibular CT, the time span even drops by two thirds. Conclusion The use of standardized hypsodont CT enabled comparative studies of intra-pulp heating during the grinding of occlusal tooth surfaces using different tools and techniques. The anatomical structure of the natural vital hypsodont tooth must be kept in mind, so that the findings of this study do not create a deceptive sense of security with regard to the time-dependent heating of the native pulp. PMID:24559121

  20. Reseach on Mill-grinding Experiment of Grinding Wheel with Phyllotactic Pattern%磨粒族叶序排布砂轮的铣磨实验研究

    Institute of Scientific and Technical Information of China (English)

    王军; 赵良兵; 赵成义; 吕玉山

    2013-01-01

    In order to realize the ordering of the grinding wheel abrasive surface assignment, this paper combined with phyllotaxis theory and grinding mechanism, and manufactured phyllotactic pattern grinding wheel by UV lithography method and electroplating technology. The mill-grinding experiment results show that; the grinding performance of phyllotactic pattern grinding wheel is superior to what of disordered arrangement grinding wheel.%为了实现砂轮表面磨料排布的有序化,本文将仿生学叶序理论与磨削机理相结合,利用光刻技术和复合电镀技术制备出了磨粒族叶序排布砂轮.铣磨实验结果表明:磨粒族叶序排布砂轮的磨削性能优于普通无序排布砂轮.

  1. Clinical experience of the treatment of comminuted fracture of tibia and fibula with limited internal fixation and external fixation%克氏针有限内固定加外固定支架治疗胫腓骨远端粉碎性骨折的临床体会

    Institute of Scientific and Technical Information of China (English)

    严海兵

    2015-01-01

    Objective:To investigate the therapeutic effect of Ke pin limited fixed and external fixation bracket in the treatment of comminuted fracture of distal tibia and fibula.Methods:140 patients with comminuted fracture of distal tibia and fibula were divided into the observation group and the control group.They used the Ke pin limited fixed+external fixation bracket treatment and the open reduction and locking plate internal fixation treatment respectively.Results:The two groups had no differents in operation time,hospitalization time and complications (P<0.05).Conclusion:Ke pin limited fixed and external fixation bracket in the treatment of comminuted fracture of distal tibia and fibula has small trauma,good recovery,less cost,easy to operate,safe and effective.%目的:探讨采用克氏针有限固定加外固定支架治疗胫腓骨远端粉碎性骨折的疗效。方法:将140例胫腓骨远端粉碎性骨折患者分为观察组和对照组,分别采用克氏针有限固定加外固定支架和切开复位锁定钢板内固定。结果:两组在手术时间、住院时间和并发症方面比较,差异有统计学意义(P<0.05)。结论:采用克氏针有限固定加+外固定支架治疗胫腓骨远端粉碎性骨折,创伤小、恢复好、花费少,操作简便,安全,有效。

  2. Grinding efficiency of abutment tooth with both dentin and core composite resin on axial plane.

    Science.gov (United States)

    Miho, Otoaki; Sato, Toru; Matsukubo, Takashi

    2015-01-01

    The purpose of this study was to evaluate grinding efficiency in abutment teeth comprising both dentin and core composite resin in the axial plane. Grinding was performed over 5 runs at two loads (0.5 or 0.25 N) and two feed rates (1 or 2 mm/sec). The grinding surface was observed with a 3-D laser microscope. Tomographic images of the grinding surfaces captured perpendicular to the feed direction were also analyzed. Using a non-ground surface as a reference, areas comprising only dentin, both dentin and core composite resin, or only core composite resin were analyzed to determine the angle of the grinding surface. Composite resins were subjected to the Vickers hardness test and scanning electron microscopy. Data were statistically analyzed using a one-way analysis of variance and multiple comparison tests. Multiple regression analysis was performed for load, feed rate, and Vickers hardness of the build-up material depending on number of runs. When grinding was performed at a constant load and feed rate, a greater grinding angle was observed in areas comprising both dentin and composite resin or only composite resin than in areas consisting of dentin alone. A correlation was found between machinability and load or feed rate in areas comprising both dentin and composite resin or composite resin alone, with a particularly high correlation being observed between machinability and load. These results suggest that great caution should be exercised in a clinical setting when the boundary between the dentin and composite resin is to be ground, as the angle of the grinding surface changes when the rotating diamond point begins grinding the composite resin.

  3. [Radical formation by grinding of commercial tablets according to hospital and pharmacy prescription].

    Science.gov (United States)

    Kuzuya, Masayuki; Kondo, Shin-ichi; Ishikawa, Takaaki; Furuta, Youji; Aramaki, Hideki; Sasai, Yasushi; Yamauchi, Yukinori

    2005-04-01

    We examined mechanoradical formation in the grinding process of commercial tablets using electron spin resonance (ESR). Mechanoradicals were detected in all tested samples (23 types of commercial tablets) when the ball-milling of tablets was conducted under anaerobic conditions and some were fairly stable even in air. Thus the grinding may cause changes in the physicochemical properties of ingredients included in commercial tablets. Because high quality is demanded in pharmaceuticals, these results suggest more caution should be taken in the grinding of commercial tablets in hospitals and pharmacies.

  4. Affecting mechanism of grinding aid during ultrafine grinding%超细粉碎过程助磨剂的作用机理

    Institute of Scientific and Technical Information of China (English)

    杨华明; 邱冠周

    2000-01-01

    通过粉体ζ-电位、矿浆粘度测定及光电子能谱(XPS)和分散率分析,研究了搅拌磨超细粉碎滑石粉过程中助磨剂的助磨行为.分析了六偏磷酸钠与滑石粉的表面作用及吸附特性,提出了助磨剂在超细粉碎过程中的吸附模型.此外,探讨了助磨剂对超细粉碎行为的影响.研究结果表明,助磨剂通过与滑石粉的吸附作用,降低了矿浆粘度,从而提高了超细粉碎的效率.%The aiding behavior of hexametaphosphate(hexa) during uhrafine grinding of talc with stirred mill is studiedthrough analysis of ζ-potenfial,pulp viscosity,XPS and scattering rate in the paper. The surfacial effect and adsorptioncharacteristics of Hexa on talc particles are analysed. A typical model of grinding aid during ultrafine grinding is given.Effect of Hexa on ultrafine grinding behavior is also discussed. The results show that it is the adsorption of Hexa and re-ducing pulp viscosity that improve the grinding efficiency.

  5. The Use of the String of Pearls Locking Plate System in the Stabilisation of a Comminuted Calcaneal Fracture in a Giant Breed Dog

    Directory of Open Access Journals (Sweden)

    A. B. Scrimgeour

    2011-01-01

    Full Text Available An eight-year-old male Pyrenean mountain dog was presented with a comminuted fracture of the right calcaneus following motor vehicle trauma. The fracture was stabilised with a plate-rod construct, using the String of Pearls locking plate system and an intramedullary pin. Healing was uncomplicated.

  6. Influence of grinding on service properties of VT-22 powder applied in additive technologies

    Science.gov (United States)

    Zakharov, M. N.; Rybalko, O. F.; Romanova, O. V.; Gelchinskiy, B. R.; Il’inykh, S. A.; Krashaninin, V. A.

    2017-01-01

    Powder of titanium alloy (VT-22) produced by plasma-spraying was subjected to grinding to obtain powder with size less 100 microns. These powders were sprayed by plasma unit using two types of gases, namely, air and air with methane (spraying in water and sputtering of coating on steel support). Influence of grinding time on yield of powder of required fraction was studied. Morphology and phase composition of the grinded powder and plasma sprayed one were under investigation. In the result of experiments, it appears that the grinding time genuinely influences the chemical and phase compositions, but there is no effect on physical-processing properties. For powders after plasma spraying some changes of non-metal elements content were detected by chemical analysis. Using gaseous mixture of air and methane in plasma spraying unit leads to formation of a new phase in the powder according X-ray diffraction data.

  7. Force-controlled analysis tool for optimization of precision CNC grinding processes

    Science.gov (United States)

    Vogt, C.; Fähnle, O.; Rascher, R.

    2017-06-01

    While setting up grinding processes for optics fabrication, the optimum tool and process parameters have to be chosen. Unfortunately, datasheets of commercial grinding tools contain only information about grit type and size, bond material, tool shape etc., leaving out any information about process parameters to be applied or tool lifetime or performance. For this reason, tools and machining parameters are commonly adjusted during iterative experimental test runs using actual workpieces from production batches which is time consuming, expensive and without guarantee that the optimum set of machining parameters are achieved. In this paper we present a method to determine grinding tools process window for a given workpiece material. That way, ideal machining parameters can be determined offline for maximum reliability and productivity. In addition, the gained data provides the basis to identify the most suitable grinding tool for the desired application.

  8. IN SITU TRUING/DRESSING OF DIAMOND WHEEL FOR PRECISION GRINDING

    Institute of Scientific and Technical Information of China (English)

    WAN Daping; WANG Yan; HU Dejin

    2008-01-01

    An application for achieving on-machine truing/dressing and monitoring of diamond wheel is dealt with in dry grinding. A dry electrical discharge (ED) assisted truing and dressing method is adopted in preparation of diamond grinding wheels. Effective and precise truing/dressing of a diamond wheel is carried out on a CNC curve grinding machine by utilizing an ED assisted diamond dresser. The dressed wheel is monitored online by a CCD vision system. It detects the topography changes of a wheel surface. The wear condition is evaluated by analyzing the edge deviation of a wheel image. The benefits of the proposed methods are confirmed by the grinding experiments. The designed truing/dressing device has high material removal rate, low dresser wear, and hence guarantees a desired wheel surface. Real-time monitoring of the wheel profile facilitates determining the optimum dressing amount, dressing interval, and the compensation error.

  9. Modeling and Simulation of Process-Machine Interaction in Grinding of Cemented Carbide Indexable Inserts

    National Research Council Canada - National Science Library

    Feng, Wei; Yao, Bin; Chen, BinQiang; Zhang, DongSheng; Zhang, XiangLei; Shen, ZhiHuang

    2015-01-01

      Interaction of process and machine in grinding of hard and brittle materials such as cemented carbide may cause dynamic instability of the machining process resulting in machining errors and a decrease in productivity...

  10. Modeling and analysis of grinding force in ultrasonic honing considering the scale effect

    Directory of Open Access Journals (Sweden)

    Linzheng Ye

    2016-01-01

    Full Text Available To research the power ultrasonic honing mechanism at the micro scale, the scale effect is considered and the strain gradient plasticity theory based on the dislocation mechanism (MSG is applied to establish the model of a whetstone grinding force, and the simulation analysis is conducted. Results show: the grinding force will increase when the scale effect is considered; the main influence parameter is honing depth on the grinding force; the grinding force increases nonlinearly with the continued reduce of honing depth after which decreases to 1.4 μm, which decreases slightly with the increase of the relative velocity of a whetstone. So the material becomes difficult to remove at the micro scale.

  11. Optimization of Cylindrical Grinding Process Parameters on C40E Steel Using Taguchi Technique

    Directory of Open Access Journals (Sweden)

    Naresh Kumar

    2015-01-01

    Full Text Available Surface finish and dimensional accuracy play a vital role in the today’s engineering industry. There are several methods used to achieve good surface finish like burnishing, honing and lapping, and grinding. Grinding is one of these ways that improves the surface finish and dimensional accuracy simultaneously. C40E steel has good industrial application in manufacturing of shafts, axles, spindles, studs, etc. In the present work the cylindrical grinding of C40E steel is done for the optimization of grinding process parameters. During this experimental work input process parameters i.e. speed, feed, depth of cut is optimized using Taguchi L9 orthogonal array. Analysis of variance (ANOVA concluded that surface roughness is minimum at the 210 rpm, 0.11mm/rev feed, and 0.04mm depth of penetration.

  12. Quality Estimation of Dry Grinding of Skiving Cutters With Organic Bonding Diamond Wheels

    Science.gov (United States)

    Filippov, A. V.; Shamarin, N. N.; Podgornykh, O. A.; Rubtsov, V. E.

    2016-08-01

    Engineering process preparation requires proper preparation of cutting tools. It influences not only the performance of the tools but also the quality of workpiece surface machining. One of the promising environmentally friendly trends of mechanical treatment is grinding without using lubricating cooling liquid. This method can considerably influence the quality of cutting tools grinding. Smoothing skiving turning is an effective treatment method providing high efficiency and workpiece quality. Proper preparation of cutting edges is especially important in this process. For that purpose we have carried out a research in grinding changeable carbide inserts for skiving turning by means of grinding wheels with different grain size. The influence of different combinations of wheels on roughness of the inserts front and rear surfaces and quality of cutting edge was studied with the help of laser confocal microscopy.

  13. Effects of supercritical water and mechanochemical grinding treatments on physicochemical properties of chitin.

    Science.gov (United States)

    Osada, Mitsumasa; Miura, Chika; Nakagawa, Yuko S; Kaihara, Mikio; Nikaido, Mitsuru; Totani, Kazuhide

    2013-02-15

    This study examined the effects of a combined pretreatment with supercritical water and mechanochemical grinding with a ball mill on the physicochemical properties of chitin and its enzymatic degradation. Following pretreatment with a combination of supercritical water and grinding, chitin had a lower mean molecular weight, a lower crystallinity index, a lower crystallite size, greater d-spacing, weaker hydrogen bonds, and the amide group was more exposed compared with untreated chitin. These properties increased the hydrophilicity of the chitin and enhanced its enzymatic degradation. The N,N'-diacetylchitobiose (GlcNAc)(2) yield after enzymatic degradation of chitin following pretreatment with supercritical water (400 °C, 1 min) and grinding (800 rpm, 10 min) was 93%, compared with 5% without any treatment, 37% with supercritical water pretreatment alone (400 °C, 1 min), and 60% with grinding alone (800 rpm, 30 min).

  14. Dynamic modeling and analysis of the closed-circuit grinding-classification process

    Institute of Scientific and Technical Information of China (English)

    Yunfei Chu; Wenli Xu; Weihan Wan

    2005-01-01

    Mathematical models of the grinding process are the basis of analysis, simulation and control. Most existent models including theoretical models and identification models are, however, inconvenient for direct analysis. In addition, many models pay much attention to the local details in the closed-circuit grinding process while overlooking the systematic behavior of the process as a whole. From the systematic perspective, the dynamic behavior of the whole closed-circuit grinding-classification process is considered and a first-order transfer function model describing the dynamic relation between the raw material and the product is established.The model proves that the time constant of the closed-circuit process is lager than that of the open-circuit process and reveals how physical parameters affect the process dynamic behavior. These are very helpful to understand, design and control the closed-circuit grinding-classification process.

  15. The effects of three different grinding methods in DNA extraction of ...

    African Journals Online (AJOL)

    uwerhiavwe

    2013-04-17

    Apr 17, 2013 ... downstream PCR analysis without liquid nitrogen, the cowpea DNA was extracted by ... obtained by three grinding methods both in CTAB method and SDS method. Without ..... the proteins and lipids that form the membranes.

  16. Comminution process to produce wood particles of uniform size and shape with disrupted grain structure from veneer

    Science.gov (United States)

    Dooley, James H.; Lanning, David N.

    2017-03-28

    Comminution process of wood veneer to produce wood particles, by feeding wood veneer in a direction of travel substantially normal to grain through a counter rotating pair of intermeshing arrays of cutting discs arrayed axially perpendicular to the direction of wood veneer travel, wherein the cutting discs have a uniform thickness (Td), to produce wood particles characterized by a length dimension (L) substantially equal to the Td and aligned substantially parallel to grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) aligned normal to W and L, wherein the W.times.H dimensions define a pair of substantially parallel end surfaces with end checking between crosscut fibers.

  17. Comminution process to produce wood particles of uniform size and shape with disrupted grain structure from veneer

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, James H.; Lanning, David N.

    2017-03-28

    Comminution process of wood veneer to produce wood particles, by feeding wood veneer in a direction of travel substantially normal to grain through a counter rotating pair of intermeshing arrays of cutting discs arrayed axially perpendicular to the direction of wood veneer travel, wherein the cutting discs have a uniform thickness (Td), to produce wood particles characterized by a length dimension (L) substantially equal to the Td and aligned substantially parallel to grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) aligned normal to W and L, wherein the W.times.H dimensions define a pair of substantially parallel end surfaces with end checking between crosscut fibers.

  18. Effect of cryogenic grinding on volatile and fatty oil constituents of cumin (Cuminum cyminum L.) genotypes.

    Science.gov (United States)

    Sharma, L K; Agarwal, D; Rathore, S S; Malhotra, S K; Saxena, S N

    2016-06-01

    Effect of cryogenic grinding on recovery of volatile oil, fatty oil percentage and their constituents in two cumin (Cuminum cyminum L.) genotypes have been analyzed. Cryogenic grinding not only retains the volatiles but enhanced the recovery by 33.9 % in GC 4 and 43.5 % in RZ 209. A significant increase (29.9 %) over normal grinding in oil percentage was also observed in genotype RZ 209. This increase was, however, less (15.4 %) in genotype GC 4. Nineteen major compounds were identified in the essential oil of both genotypes. The two grinding techniques had significant effects on dependent variables, viz., volatile oil and monoterpenes. Cuminaldehyde was the main constituent in both genotypes, content of which increased from 48.2 to 56.1 % in GC 4 on cryo grinding. Content of terpines were found to decrease in cryo ground samples of GC 4 and either decrease or no change was found in RZ 209. Organoleptic test showed more pleasant aroma in cryo ground seeds of both the genotypes. Significant increase was also reported in fatty oil yield due to cryogenic grinding. Fatty acid methyl ester (FAME) analysis showed oleic acid as major FAME content of which increased from 88.1 to 94.9 % in RZ 209 and from 88.2 to 90.1 % in GC 4 on cryogenic grinding. Other prominent FAME were palmitic, palmitoleic and stearic acid. Results indicated commercial potential of cryogenic grinding technology for cumin in general and spices in particular for better retention of flavour and quality in spices.

  19. Experimental Investigation on the Performance of Grinding Assisted Electrochemical Discharge Drilling of Glass

    OpenAIRE

    Ladeesh V. G.; Manu R

    2016-01-01

    Grinding assisted electrochemical discharge drilling (G-ECDD) is a novel technique for producing micro and macro holes in brittle materials including advanced ceramics and glass, both efficiently and economically. G-ECDD involves the use of a rotating diamond core drill as the tool in a normal electrochemical discharge machine setup. The material removal happens by a combination of thermal melting due to electric discharges, followed by grinding action of diamond grits and chemical etching ac...

  20. Surface roughness of zirconia for full-contour crowns after clinically simulated grinding and polishing

    Institute of Scientific and Technical Information of China (English)

    Rim Hmaidouch; Wolf-Dieter Mu ller; Hans-Christoph Lauer; Paul Weigl

    2014-01-01

    The aim of this study was to evaluate the effect of controlled intraoral grinding and polishing on the roughness of full-contour zirconia compared to classical veneered zirconia. Thirty bar-shaped zirconia specimens were fabricated and divided into two groups (n515). Fifteen specimens (group 1) were glazed and 15 specimens (group 2) were veneered with feldspathic ceramic and then glazed. Prior to grinding, maximum roughness depth (Rmax) values were measured using a profilometer, 5 times per specimen. Simulated clinical grinding and polishing were performed on the specimens under water coolant for 15 s and 2 N pressure. For grinding, NTI diamonds burs with grain sizes of 20 mm, 10 mm, and 7.5 mm were used sequentially. The ground surfaces were polished using NTI kits with coarse, medium and fine polishers. After each step, Rmax values were determined. Differences between groups were examined using one-way analysis of variance (ANOVA). The roughness of group 1 was significantly lower than that of group 2. The roughness increased significantly after coarse grinding in both groups. The results after glazing were similar to those obtained after fine grinding for non-veneered zirconia. However, fine-ground veneered zirconia had significantly higher roughness than venerred, glazed zirconia. No significant difference was found between fine-polished and glazed zirconia, but after the fine polishing of veneered zirconia, the roughness was significantly higher than after glazing. It can be concluded that for full-contour zirconia, fewer defects and lower roughness values resulted after grinding and polishing compared to veneered zirconia. After polishing zirconia, lower roughness values were achieved compared to glazing;more interesting was that the grinding of glazed zirconia using the NTI three-step system could deliver smooth surfaces comparable to untreated glazed zirconia surfaces.

  1. Mechanical Property of Low Chromium Semi-Steel Grinding Ball Prepared by Cross Rolling

    Institute of Scientific and Technical Information of China (English)

    CHANG Li-min; MENG De-liang; NIE Pu-lin; LIU Jian-hua

    2004-01-01

    The preparing method, rolling technology and mechanical properties of low chromium semi-steel grinding ball by cross rolling were studied. The results show that when the low chromium semi-steel bar is forged from 55 mm to 50 mm, cross-rolled into grinding ball at 1 000-1 050 ℃, air cooled and tempered at 550 ℃ for 2 h, the best mechanical properties, especially the abrasive resistance under the action of hard abrasive, can be obtained.

  2. Surface roughness of zirconia for full-contour crowns after clinically simulated grinding and polishing.

    Science.gov (United States)

    Hmaidouch, Rim; Müller, Wolf-Dieter; Lauer, Hans-Christoph; Weigl, Paul

    2014-12-01

    The aim of this study was to evaluate the effect of controlled intraoral grinding and polishing on the roughness of full-contour zirconia compared to classical veneered zirconia. Thirty bar-shaped zirconia specimens were fabricated and divided into two groups (n=15). Fifteen specimens (group 1) were glazed and 15 specimens (group 2) were veneered with feldspathic ceramic and then glazed. Prior to grinding, maximum roughness depth (Rmax) values were measured using a profilometer, 5 times per specimen. Simulated clinical grinding and polishing were performed on the specimens under water coolant for 15 s and 2 N pressure. For grinding, NTI diamonds burs with grain sizes of 20 µm, 10 µm, and 7.5 µm were used sequentially. The ground surfaces were polished using NTI kits with coarse, medium and fine polishers. After each step, Rmax values were determined. Differences between groups were examined using one-way analysis of variance (ANOVA). The roughness of group 1 was significantly lower than that of group 2. The roughness increased significantly after coarse grinding in both groups. The results after glazing were similar to those obtained after fine grinding for non-veneered zirconia. However, fine-ground veneered zirconia had significantly higher roughness than venerred, glazed zirconia. No significant difference was found between fine-polished and glazed zirconia, but after the fine polishing of veneered zirconia, the roughness was significantly higher than after glazing. It can be concluded that for full-contour zirconia, fewer defects and lower roughness values resulted after grinding and polishing compared to veneered zirconia. After polishing zirconia, lower roughness values were achieved compared to glazing; more interesting was that the grinding of glazed zirconia using the NTI three-step system could deliver smooth surfaces comparable to untreated glazed zirconia surfaces.

  3. Next generation grinding spindle for cost-effective manufacture of advanced ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A.; Laurich, M.A.

    2000-01-01

    Finish grinding of advanced structural ceramics has generally been considered an extremely slow and costly process. Recently, however, results from the High-Speed, Low-Damage (HSLD) program have clearly demonstrated that numerous finish-process performance benefits can be realized by grinding silicon nitride at high wheel speeds. A new, single-step, roughing-process capable of producing high-quality silicon nitride parts at high material removal rates while dramatically reducing finishing costs has been developed.

  4. Accurate Tooth Lead Crowning without Twist in Cylindrical Helical Gear Grinding

    OpenAIRE

    Zhang, Hu; Fang, Chenggang; Huang, XiaoDiao

    2014-01-01

    Form grinding is a popular finishing process in manufacturing cylindrical gears with tooth flank modification. The tooth flanks are usually twisted when a lead crowning is performed only through additional radial motion during double flank grinding. For solving the problem, this paper proposes a method for application of tooth lead crowning without twist in cylindrical helical gears based on the idea of tooth form correction for spiral bevel and hypoid gears. In this method, the motion of eac...

  5. Role of classification in grinding using the electromagnetic mill. A case study

    Directory of Open Access Journals (Sweden)

    Wolosiewicz-Glab Marta

    2016-01-01

    Full Text Available In the process of classification, one of the methods used to evaluate the effectiveness classifiers is to plot a separation curve, which determines the size of seprated particles and characterizes the process accuracy. The article presents an assessment of the impact of parameters on grinding and classification using an electromagnetic mill. The results allow a detailed assessment of the effectiveness and efficiency of the device and facilitate the optimization of the grinding process by establishing an appropriate control algorithms.

  6. 3MK1420外沟磨床砂轮修整器改造%Improvement of grinding wheel dresser for 3MK1420 outer groove grinding machine

    Institute of Scientific and Technical Information of China (English)

    姚淑敏

    2013-01-01

    Aiming at the problem of chain drive in grinding wheel dresser for 3MK1420 outer groove grinding machine, chain drive is superseded by steel belt drive so as to improve the drive stability and the dressing quality.%  针对3MK1420外沟磨床砂轮修整器链条传动存在的问题,采用钢带传动取代链条传动,提高了传动平稳性及砂轮修整质量。

  7. Poly(ethylene glycol)s as grinding additives in the mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins

    Science.gov (United States)

    Guerra, Ruben; Taydakov, Ilya; Tonucci, Lucia; d’Alessandro, Nicola; Lamaty, Frederic; Martinez, Jean

    2017-01-01

    Summary The mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins was investigated in the presence of various poly(ethylene) glycols (PEGs), as safe grinding assisting agents (liquid-assisted grinding, LAG). A comparative study under dry-grinding conditions was also performed. The results showed that the cyclization reaction was influenced by the amount of the PEG grinding agents. In general, cleaner reaction profiles were observed in the presence of PEGs, compared to dry-grinding procedures.

  8. The effects of pf grind quality on coal burnout in a 1 MW combustion test facility

    Energy Technology Data Exchange (ETDEWEB)

    Richelieu Barranco; Michael Colechin; Michael Cloke; Will Gibb; Edward Lester [University of Nottingham, Nottingham (United Kingdom). School of Chemical, Environmental and Mining Engineering, Nottingham Fuel and Energy Centre

    2006-05-15

    A study was carried out to determine the effect of pf particle size distribution on coal burnout propensity in a 1 MW pulverised fuel burner. The specific aim of the work was to assess the improvement in combustion performance achievable by retrofitting commercially available high performance static or dynamic classifiers to existing plants. Two coals were used and were selected as representative of extremes in fuel characteristics experienced by coal importing utilities in Europe. Each coal was fired in the unit at a range of grind sizes to determine the overall impact of a variable performance from a mill. The levels of unburnt carbon in the resultant flyashes for the two coals showed significantly different behaviour. For the higher volatile coal, the unburnt carbon was found to be insensitive to grind quality. However, the coarser grinds of the other coal produced significantly lower unburnt carbon than expected when compared with the finest grinds. Generally the results indicate that the installation of improved classification technology, leading to a finer product, will help to lower unburnt carbon levels. Nevertheless, further work will be necessary to establish the levels of diminishing returns for grind size, burnout performance and grind costs. 21 refs., 4 figs., 4 tabs.

  9. Diagnostic value of clinical grind test for carpometacarpal osteoarthritis of the thumb.

    Science.gov (United States)

    Merritt, Melissa M; Roddey, Toni S; Costello, Charles; Olson, Sharon

    2010-01-01

    Clinical Measurement. Thumb carpometacarpal (CMC) osteoarthritis is a frequent cause of thumb pain. To evaluate the interrater reliability and the criterion validity of the grind test for thumb CMC osteoarthritis. Radiological evaluation was used as the gold standard. Seventy thumbs of 54 persons with various hand disorders were included in the study. The grind test was performed by two physical therapists, and radiographs were evaluated by a certified hand surgeon, all blinded to the participants' diagnosis and other test results. Interrater reliability was compared with a kappa statistic, and the sensitivity, specificity, likelihood ratios, and predictive values were calculated from a 232 table. A kappa value of 0.48 was calculated as the interrater reliability. The sensitivity of the grind test was 42% and 53%, depending on tester. The specificity of the grind test was 80% and 93%, depending on tester. The positive likelihood ratio was 2.65 and 6.00, and the negative likelihood ratio was 0.59 and 0.62. The positive predictive value was 91% and 96%, depending on tester. The negative predictive value was 68% and 70%, depending on tester. The grind test has moderate reliability and accurately confirms the diagnosis of CMC osteoarthritis and identifies those who do not have CMC osteoarthritis. However, a negative grind test does not necessarily reflect negative radiographic evidence of thumb CMC osteoarthritis. n/a. Copyright © 2010 Hanley & Belfus. Published by Elsevier Inc. All rights reserved.

  10. Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

    Directory of Open Access Journals (Sweden)

    Chen Zhenzhen

    2014-08-01

    Full Text Available For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function. However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride (CBN wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temperature, which were better than those of the vitrified one under the same grinding conditions. Compared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.

  11. Some Key Technologies of a New-type CNC Curve Grinding Machine

    Institute of Scientific and Technical Information of China (English)

    WU Qi; HU De-jin

    2007-01-01

    This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. The new-type grinder adopts some high and new technologies:①the normal tracing device could make grinding wheel coincide with the normal direction of the machining points in work piece, and improve surface quality and dimensional accuracy;②the digital image on-line recognition system could monitor machining process and compensate wheel wear in real time;③linear motor drive mechanism could realize the exact adjustment of the grinding head digitally and increase the machining efficiency. The math models of normal tracing and circular tolerance zone were presented. The experimental results show that the new-type CNC curve grinding machine equipped with the three devices mentioned above is easy to realize the precision grinding of any complex curve, and improve surface quality, dimensional accuracy and machining efficiency.

  12. Research on Ultrasonic Vibration Grinding of the Hard and Brittle Materials

    Institute of Scientific and Technical Information of China (English)

    YANG Xin-hong; HAN Jie-cai; ZHANG Yu-min; ZUO Hong-bo; ZHANG Xue-jun

    2006-01-01

    It is well known that grinding techniques are main methods to machine hard and brittle materials such as engineering ceramics. But the conventional grinding has many shortcomings such as poorer surface finish, quicker wear and tear of grinding tools, lower efficiency and so on. Ultrasonic vibration grinding (UVG) which combines ultrasonic machining and grinding emerged as a developing and promising technique in recent years. In this paper, experimental studies on UVG were conducted on several kinds of hard and brittle material by altering processing parameters such as vibration frequency and its amplitude, diamond abrasive grit size, cutting depth, feeding speed and rotary speed of tools. The experimental results show that alteration in any of above mentioned parameters will bring effects on the processed surface finish of these materials. Of them, the diamond abrasive grit size has the greatest. Moreover, conventional grinding experiments were also carried out on these materials. By comparison, it was found that the UVG is superior to the conventional method in terms of the ground surface quality, the working efficiency and the wear rate of tools.

  13. Beneficiation of low grade graphite ore of eastern India by two-stage grinding and flotation

    Directory of Open Access Journals (Sweden)

    Vasumathi N.

    2014-01-01

    Full Text Available A low grade graphite run-of-mine (r.o.m ore from eastern India was studied for its amenability to beneficiation by flotation technique. The petrography studies indicate that the ore primarily consists of quartz and graphite with minor quantity of mica. It analyzed 89.89% ash and 8.59% fixed carbon. The ore was crushed in stages followed by primary coarse wet grinding to 212 μm (d80. Rougher flotation was carried out in Denver flotation cell to eliminate gangue as much as possible in the form of primary tailings with minimal loss of carbon. Diesel & pine oil were used as collector and frother respectively. Regrinding of rougher concentrate to150 μm (d80 was resorted to further liberate the graphite values and was followed by multi-stage cleaning. This two-stage grinding approach involving a primary coarse grinding and regrinding of rougher float followed by its multi-stage cleaning was found to yield required grade of concentrate for applications such as refractories, batteries and high temperature lubricants. This approach is supposed to retain the flake size of coarse, free and liberated graphite, if available, during primary coarse grinding and rougher flotation stage with minimal grinding energy costs as against the usual practice of single stage grinding in the case of many ores. A final concentrate of 8.97% weight recovery with 5.80% ash and 92.13% fixed carbon could be achieved.

  14. Multiobjective Optimization of ELID Grinding Process Using Grey Relational Analysis Coupled with Principal Component Analysis

    Directory of Open Access Journals (Sweden)

    S. Prabhu

    2014-06-01

    Full Text Available Carbon nanotube (CNT mixed grinding wheel has been used in the electrolytic in-process dressing (ELID grinding process to analyze the surface characteristics of AISI D2 Tool steel material. CNT grinding wheel is having an excellent thermal conductivity and good mechanical property which is used to improve the surface finish of the work piece. The multiobjective optimization of grey relational analysis coupled with principal component analysis has been used to optimize the process parameters of ELID grinding process. Based on the Taguchi design of experiments, an L9 orthogonal array table was chosen for the experiments. The confirmation experiment verifies the proposed that grey-based Taguchi method has the ability to find out the optimal process parameters with multiple quality characteristics of surface roughness and metal removal rate. Analysis of variance (ANOVA has been used to verify and validate the model. Empirical model for the prediction of output parameters has been developed using regression analysis and the results were compared for with and without using CNT grinding wheel in ELID grinding process.

  15. Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

    Institute of Scientific and Technical Information of China (English)

    Chen Zhenzhen; Xu Jiuhua; Ding Wenfeng; Ma Changyu

    2014-01-01

    For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function. However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride (CBN) wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temper-ature, which were better than those of the vitrified one under the same grinding conditions. Com-pared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.

  16. Improved grinding quality inspection of large bearing components using Barkhausen noise analysis

    Science.gov (United States)

    Kolarits, Francis M.

    2014-02-01

    Assuring that the finished surfaces of precision large bearing components are free from grinding injury is important due to the high initial value of these bearings, heavy application loadings and high costs associated with potential reduced service life. Inspecting bearing raceway surfaces for grind burn can be done by nital etching but this method is time consuming, involves using hazardous acids, is non-quantitative and does not provide information about residual stresses. An experimental study was performed to assess scanning Barkhausen Noise Analysis (BNA) to detect various levels of induced grind injury on four steels used in large bearing ring production. Test samples having approximately 0.25 m diameter were fabricated from bearing steels heat treated by case carburizing, induction hardening and through hardening. A series of grinding cycles was designed and subsequently the entire ground surface on each sample was tested by scanning BNA. Selected samples were then evaluated by nital etching or destructive metallurgical tests. BNA results are compared with specific grinding power, nital etch and destructive measurements to show BNA to be an effective technique for identification of grind injury on these steel materials. Similar relative trends in the BNA response are present regardless of alloy or heat treatment.

  17. Dechlorination of pentachlorophenol by grinding at low rotation speed in short time

    Institute of Scientific and Technical Information of China (English)

    Zhi Xu; Xiaoyu Zhang; Qingzhi Fei

    2015-01-01

    In order to apply grinding method for degradation of pentachlorophenol (PCP) to an industrial scale, the propor-tion of different materials [CaO, SiO2 and CO(NH2)2] and the size of grinding balls were examined. For saving en-ergy and increasing dechlorination efficiency, the rotation speed and grinding time were maintained at relatively low values. At a mass ratio of grinding bal s to materials (40:1), PCP was added into a big steel jar (300 ml) with other materials to grind at 300 r·min−1 for 5 h. The results indicated that when PCP was mixed with CaO and SiO2 in a molar ratio of 1:60:60, the best dechlorination of 58.4%was achieved. CO(NH2)2 could not be used as hydro-gen donor in the dehalogenation by mechanochemical reaction, since it restrained the dechlorination process. The size of grinding balls has significant effect on the reaction. The experiment with 5 mm steel balls indicates that the weight is too light to provide appropriate energy for the reaction, while steel balls of 10 and 15 mm could give better dechlorination reaction. It indicates that dechlorination depends on the mass of balls and fill rate.

  18. Clenching and grinding: effect on masseter and sternocleidomastoid electromyographic activity in healthy subjects.

    Science.gov (United States)

    Venegas, Macarena; Valdivia, José; Fresno, María Javiera; Miralles, Rodolfo; Gutiérrez, Mario Felipe; Valenzuela, Saúl; Fuentes, Aler

    2009-07-01

    This study compares the effect of clenching and grinding on masseter and sternocleidomastoid electromyographic (EMG) activity during different jaw posture tasks in the sagittal plane. The study included 34 healthy subjects with natural dentition, Class I bilateral molar Angle relationship, and absence of posterior occlusal contacts during mandibular protrusion. An inclusion criterion was that subjects had to be free of signs and symptoms of any dysfunction of the masticatory system. Bipolar surface electrodes were located on the right masseter and sternocleidomastoid muscles. EMG activity was recorded while the subjects were in standing position, during the following jaw posture tasks: A. maximal clenching in the intercuspal position; B. grinding from intercuspal position to edge-to-edge protrusive contact position; C. maximal clenching in the edge-to-edge protrusive contact position; D. grinding from edge-to-edge protrusive contact position to intercuspal position; E. grinding from retrusive contact position to intercuspal position. EMG activities in tasks B, C, D, and E were significantly lower than in task A in both muscles (mixed model with unstructured covariance matrix). EMG activity among tasks B, C, D, and E did not show significant differences in both muscles, except between tasks D and E in the masseter muscle. A higher effect was observed on the masseter than on the sternocleidomastoid muscle to avoid excessive muscular activity during clenching and grinding. The EMG patterns observed could be of clinical importance in the presence of parafunctional habits, i.e., clenching and/or grinding.

  19. Design and experimental research of the on-line detection system for diamond arc grinding wheel

    Science.gov (United States)

    Zhang, Feihu; Li, Chen; Liu, Zhongde; Ren, Lele; Xie, Haisheng

    2016-10-01

    The principle of measuring displacement by eddy current sensor was derived. The calibration experiment was carried out for 5 kinds of different materials, which showed that the linearity of eddy current sensor was better, and the sensitivity of eddy current sensor varied with different materials. Based on the principle of measuring displacement by eddy current sensor, the on-line detection system for diamond circular wheel was designed, and the data acquisition was realized by using LABVIEW software. By moving the eddy current sensor in the vertical direction with the grinding wheel fixed, the coordinate of arc in the grinding wheel was obtained. The radius of the grinding wheel was fitted by using the genetic algorithm, which showed that the fitting results were accurate. The data acquisition of the grinding wheel was carried out in a cycle by fixing the electric eddy current sensor and the circulars of the grinding wheel in different processes, namely before dressing, after dressing and after shaping. The results showed that the circular of the grinding wheel after dressing and after shaping were significantly improved compared with that before dressing.

  20. Pyrolysis of a waste from the grinding of scrap tyres

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, A.M. [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain); Barriocanal, C., E-mail: carmenbr@incar.csic.es [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain); Alvarez, R. [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer The pyrolysis of reinforcing fibres obtained from scrap tyres has been studied. Black-Right-Pointing-Pointer The results have been compared to scrap tyre granules. Black-Right-Pointing-Pointer A higher temperature is needed for the total decomposition of the fibres. Black-Right-Pointing-Pointer More compounds with heteroatoms (O, N) were found in the oil from the fibres. Black-Right-Pointing-Pointer Chars from the fibres exhibit lower BET surface and mesopore volume. - Abstract: The fibres that are used to reinforce tyres can be recovered as a waste in the process of grinding of scrap tyres. In this paper beneficiation through pyrolysis is studied since the fibres are made up of polymers with a small amount of rubber because the latter is difficult to separate. The experiments were performed at three temperatures (400, 550 and 900 Degree-Sign C) in a horizontal oven. The three products - gas, oil and char - obtained from the pyrolysis were investigated. The composition of the gas was analyzed by means of gas chromatography. The oil was studied by gas chromatography and infrared spectroscopy. The char porous structure was determined by N{sub 2} adsorption. In addition, the topography of the chars was studied by means of scanning electron microscopy (SEM). The products resulting from the pyrolysis of the fibres were compared with those obtained from scrap rubber.

  1. Numerical Simulation of a Grinding Process Model for the Spatial Work-pieces: Development of Modeling Techniques

    Directory of Open Access Journals (Sweden)

    S. A. Voronov

    2015-01-01

    Full Text Available The article presents a literature review in simulation of grinding processes. It takes into consideration the statistical, energy based, and imitation approaches to simulation of grinding forces. Main stages of interaction between abrasive grains and machined surface are shown. The article describes main approaches to the geometry modeling of forming new surfaces when grinding. The review of approaches to the chip and pile up effect numerical modeling is shown. Advantages and disadvantages of grain-to-surface interaction by means of finite element method and molecular dynamics method are considered. The article points out that it is necessary to take into consideration the system dynamics and its effect on the finished surface. Structure of the complex imitation model of grinding process dynamics for flexible work-pieces with spatial surface geometry is proposed from the literature review. The proposed model of spatial grinding includes the model of work-piece dynamics, model of grinding wheel dynamics, phenomenological model of grinding forces based on 3D geometry modeling algorithm. Model gives the following results for spatial grinding process: vibration of machining part and grinding wheel, machined surface geometry, static deflection of the surface and grinding forces under various cutting conditions.

  2. Minimal invasive internal fixation using Intertan for the treatment of comminuted subtrochanteric fracture%有限切开 Intertan 内固定治疗粉碎性股骨转子下骨折

    Institute of Scientific and Technical Information of China (English)

    魏丹; 袁加斌; 王跃; 刘仲前; 唐孝明; 张斌; 卢冰

    2013-01-01

    目的:探讨有限切开Intertan内固定治疗粉碎性股骨转子下骨折的手术技巧和临床疗效。方法回顾性分析2008年9月~2011年7月收治37例粉碎性股骨转子下资料,男性26例,女性11例;年龄27~63岁,平均42.3岁。按股骨转子下骨折的Seinsheimer分类:ⅢA型8例,ⅢB型17例,Ⅳ型12例。均采用有限切开复位Intertan内固定治疗,评估术中出血情况及术后患者功能恢复情况。结果本组平均手术时间73min(45~110min),平均术中出血量130ml(60~230ml)。本组病例均得到随访,平均13个月(9~21个月)。平均骨折愈合时间4.3个月(3~6.9个月)。深部感染1例。参照Sanders等推荐的创伤性髋关节等级评分:优16例,良13例,可6例,差2例,优良率78.4%。结论采用有限切开Intertan内固定治疗粉碎性股骨转子下骨折,并发症少、疗效好,正确掌握手术技巧,可取得较好效果。%Objective To investigate the clinical efficacy and discuss the surgical techniques of minimal invasive surgery using Intertan device for the treatment of comminuted subtrochanteric fractures .Methods A total of 37 comminuted subtrochanteric fractures patients were analyzed retrospectively from Sept .2008 to Jul.2011. There were 26 males and 11 females,with a mean age of 42.3 years (27 to 63 years).According to the Seinsheimer classification of subtrochanteric fractures ,8 cases were of type ⅢA,17 cases of type ⅢB,and 12 cases of type Ⅳ. All the patients were treated with limited open reduction and internal fixation of Intertan .Intra-operative blood loss was measured and postoperative functional outcomes were evaluated at follow -ups.Results The mean operation time was 73 minutes(45 to 110 minutes),and the mean intra-operative blood loss was 130ml(60 to 230ml).All the patients obtained an average follow-up of 13 months (9 to 21 months).The average fractures healing time was 4.3 months (3 to 6

  3. Application of a validated gasification model to determine the impact of coal particle grinding size on carbon conversion

    KAUST Repository

    Kumar, Mayank

    2013-06-01

    In this paper, we describe the implementation of a comprehensive, previously validated multiscale model of entrained flow gasification to examine the impact of particle size on the gasification process in two different gasifier designs; the MHI and the GE gasifier. We show that the impact of the particle size depends on whether the char conversion process is kinetically limited or boundary layer diffusion-limited. Fine grinding helps accelerate char conversion under diffusion-control conditions, whereas the impact is not as noticeable under kinetic-control operation. The availability of particular gasification agents, namely O2 in the earlier sections of the gasifier or CO2 and H2O in the latter sections, as well as the temperature, are shown to have an impact on the relative importance of kinetics versus diffusion limitation. © 2013 Elsevier Ltd. All rights reserved.

  4. Grinding behavior and surface appearance of (TiCp+TiBw)/Ti-6Al-4V titanium matrix composites

    Institute of Scientific and Technical Information of China (English)

    Ding Wenfeng; Zhao Biao; Xu Jiuhua; Yang Changyong; Fu Yucan; Su Honghua

    2014-01-01

    (TiCp+TiBw)/Ti-6Al-4V titanium matrix composites (PTMCs) have broad application prospects in the aviation and nuclear field. However, it is a typical difficult-to-cut material due to high hardness of the reinforcements, high strength and low thermal conductivity of Ti-6Al-4V alloy matrix. Grinding experiments with vitrified CBN wheels were conducted to analyze comparatively the grinding performance of PTMCs and Ti-6Al-4V alloy. Grinding force and force ratios, specific grinding energy, grinding temperature, surface roughness, ground surface appearance were dis-cussed. The results show that the normal grinding force and the force ratios of PTMCs are much larger than that of Ti-6Al-4V alloy. Low depth of cut and high workpiece speed are generally ben-eficial to achieve the precision ground surface for PTMCs. The hard reinforcements of PTMCs are mainly removed in the ductile mode during grinding. However, the removal phenomenon of the reinforcements due to brittle fracture still exists, which contributes to the lower specific grinding energy and grinding temperature of PTMCs than Ti-6Al-4V alloy.

  5. Research Progress of Interfacial Chemism of High Efficiency Organic Grinding Fluid for Si3N4 Ceramics

    Institute of Scientific and Technical Information of China (English)

    TIAN Xin-li; YANG Jun-fei; WU Zhi-yuan; HU Zhong-xiang

    2005-01-01

    Grinding is a most important machining method for Si3N4 ceramics. Utilizing interracial chemistry reac tion membrane between grinding fluid and Si3N4 ceramics can reduce friction factor, soften surface layer and meanwhile improve the grinding efficiency, which is a bran-new research direction. This article, based on high efficiency grinding of Si3N4 ceramics by the way of half plasticity removal, descanted on the assistant function of interface chemistry reaction to improve the removal rate of Si3N4 ceramics in the application of organic grinding fluids represented by alcohols grinding fluid. To target action mechanism research, it applies the methods of classification,comparison and induction, and advanced test equipments to explore the effects of long, short carbochain alcohol and their water solutions acting as grinding fluids. In addition, it also discusses the effective function of three groups of organic matters such as perhalogeno hydrocarbon, cationic surfactant and tetra ethoxysilane acting as grinding fluid components from different angles, reveals their mechanisms of action, and supplies theoretical basis for the development of machining ceramic grinding fluid of high efficiency, low cost.

  6. Surface quality prediction model of nano-composite ceramics in ultrasonic vibration-assisted ELID mirror grinding

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Bo; Chen, Fan; Jia, Xiao-feng; Zhao, Chong-yang; Wang, Xiao-bo [Henan Polytechnic University, Jiaozuo (China)

    2017-04-15

    Ultrasonic vibration-assisted Electrolytic in-process dressing (ELID) grinding is a highly efficient and highly precise machining method. The surface quality prediction model in ultrasonic vibration-assisted ELID mirror grinding was studied. First, the interaction between grits and workpiece surface was analyzed according to kinematic mechanics, and the surface roughness model was developed. The variations in surface roughness under different parameters was subsequently calculated and analyzed by MATLAB. Results indicate that compared with the ordinary ELID grinding, ultrasonic vibration-assisted ELID grinding is superior, because it has more stable and better surface quality and has an improved range of ductile machining.

  7. WinCE多线程在磨加工主动量仪控制系统中的应用%Application of WinCE Multithreading in Control System of Grinding Initiative Meter

    Institute of Scientific and Technical Information of China (English)

    任冠青; 张琳娜; 郑鹏

    2013-01-01

    For development of embedded grinding initiative Meter,this paper proposes an approach for control system based on WinCE 6.0 Multithreading mechanism.Using thread synchronization technology,the grinding initiative Meter can achieve data acquisition,processing,display in real time,and control grinding process automatically without affecting the front interface switching operation and parameter setting,it enhances real-time and display intuitive of the grinding initiative Meter,makes operation of adjusting and setting parameter more simple,improves the accuracy of measurement.Through the test,we find that various abilities of the grinding initiative Meter used this mechanism are improved,it will have a high cost performance and broad market prospects.%针对嵌入式磨加工主动量仪的开发,本文提出了一种基于WinCE 6.0多线程机制的控制系统实现方法.运用相应的线程同步技术实现了磨加工主动量仪实时地对数据进行采集、处理、显示,自动控制磨削进程,同时又不影响前台界面的切换和参数设定操作,增强了磨加工主动量仪的实时性和显示直观性,使参数设置调整操作更加方便,提高了测量精度.通过测试表明,采用该机制的磨加工主动量仪工作时各方面性能明显改善,性价比较高,市场前景广阔.

  8. Knowledge acquirement in grinding process%磨削过程知识学习

    Institute of Scientific and Technical Information of China (English)

    吕长飞; 李郝林

    2012-01-01

    Buffing time and takt time in grinding process incarnated the grinding process parameters directly.Roughingprocess is the key of grinding and the rising part of acoustic emission signal curve in roughing process contains most abundant information.The fuzzy rule based on the triangular partition evenly was adapted for knowledge acquisition and learning process from the rising roughing part of grinding acoustic e-mission signal to establish corresponding relation between buffing time ,takt time and gradient of rising roughing part of grinding acoustic emission signal curve.Thus the gradient of rising roughing part of grinding acoustic emission signal curve corresponding to any buffing time and takt time is obtainetiln this way the rationality in selecting machining parameters could be estimated in order to select automatically and control intelligently the machining parameters in grinding process.Therefore the machining quality is ensured as well as on-line adjustment for machining parameters and intelligentized grinding in grinding process are realized.%磨削加工光磨时间、加工节拍直接体现磨削加工参数,粗磨过程的好坏是磨削过程的关键,磨削过程声发射信号粗磨段上升部分包含着磨削过程最丰富的信息,采用平均三角分配模糊规则对磨削过程声发射信号粗磨段上升部分进行知识获取和自学习,建立磨削加工光磨时间、加工节拍与磨削声发射曲线粗磨段上升部分斜率之间的对应关系,据此可得到任意光磨时间、加工节拍时对应的磨削声发射曲线粗磨段上升部分斜率.以此判断加工参数选择的合理性,以实现磨削加工的加工参数自动选择和智能控制,确保加工质量,实现磨削过程加工参数在线调整、磨削智能化.

  9. [Optimization of dissolution process for superfine grinding technology on total saponins of Panax ginseng fibrous root by response surface methodology].

    Science.gov (United States)

    Zhao, Ya; Lai, Xiao-Pin; Yao, Hai-Yan; Zhao, Ran; Wu, Yi-Na; Li, Geng

    2014-03-01

    To investigate the effects of superfine comminution extraction technology of ginseng total saponins from Panax ginseng fibrous root, and to make sure the optimal extraction condition. Optimal condition of ginseng total saponins from Panax ginseng fibrous root was based on single factor experiment to study the effects of crushing degree, extraction time, alcohol concentration and extraction temperature on extraction rate. Response surface method was used to investigate three main factors such as superfine comminution time, extraction time and alcohol concentration. The relationship between content of ginseng total saponins in Panax ginseng fibrous root and three factors fitted second degree polynomial models. The optimal extraction condition was 9 min of superfine comminution time, 70% of alcohol, 50 degrees C of extraction temperature and 70 min of extraction time. Under the optimal condition, ginseng total saponins from Panax ginseng fibrous root was average 94. 81%, which was consistent with the predicted value. The optimization of technology is rapid, efficient, simple and stable.

  10. The Development of Camshaft Grinding Software Based on Siemens 840D sl%基于西门子840Dsl系统的凸轮轴磨削软件开发∗

    Institute of Scientific and Technical Information of China (English)

    刘倩; 韩秋实; 彭宝营

    2015-01-01

    Select Siemens 840D sl CNC system as development platform, with Camshaft grinding software as the object of the research,using SINUMERIK Operate programming package offered by Siemens provides Qt Designer interface design,VS 2008 C++ language environment to write the underlying code,achieve cam-shaft grinding software interface development,adoptting C++ interface technology embedded HMI camshaft grinding Siemens 840D sl CNC system,ultimately achieve the camshaft grinding software applications.%选取西门子840 D sl数控系统为开发平台,以凸轮轴磨削软件为研究对象,采用西门子公司提供的SINUMERIK Operate编程包提供的Qt Designer设计界面,Visual Studio 2008环境下的C++语言编写底层代码,实现凸轮轴磨削软件界面开发,采用C++接口技术将凸轮轴磨削HMI嵌入西门子840 D sl数控系统,最终实现了凸轮轴磨削软件的应用。

  11. 钢丝磨削试验研究%Steel Wire Grinding Test

    Institute of Scientific and Technical Information of China (English)

    李家春; 张萍

    2012-01-01

    砂带磨削作为一种新工艺,在机械加工领域发挥着越来越大的作用,满足了各种加工要求。本文简单介绍了砂带磨削的概念,阐述了一个针对钢丝表面除锈的新型砂带磨削设备的工作原理及其机床的主要机构,并通过试验研究磨削压力、金属去除率、砂带磨损、磨削比、磨削深度、钢丝走速之间的关系,为砂带修磨线材生产线提供了合理的磨削工艺参数。%As a new process, the abrasive belt grinding plays an increasingly important role in the field of machi- ning, which meets a variety of processing requirements. This paper introduces the concept of abrasive belt grinding briefly, describes the work principle of a new belt grinder to remove rust from the steel wire surface and the main structure of the device. Tests were conducted to study the relationships between grinding force, metal removal rate, belt wear rate, grinding ratio, grinding depth and wire walking speed, which provides rational parameters for wire snagging line with abrasive belt.

  12. Fundamental studies on enhancing heat transfer in contact zone during high efficiency grinding

    Institute of Scientific and Technical Information of China (English)

    XU; Hongjun(徐鸿钧); FU; Yucan(傅玉灿); XU; Xipeng(徐西鹏); XU; Xipeng

    2002-01-01

    On the basis of research on the thermal effect in grinding contact zone during high effi-ciency grinding, an idea of enhancing heat transfer in contact zone using high pressure water jetimpinging is advanced. Fundamental heat transfer experiments on enhancing heat transfer withhigh pressure water jet impinging were completed. The maximum speed of jet impinging reaches110m/s. The experimental results of transient and steady-state experiment prove that the criticalheat flux and the heat-transfer coefficient of water jet impinging are 70 and 30 times those of thepool boiling, respectively. Furthermore, a new grinding fluid supply system was employed to en-hance heat transfer in grinding zone by high-pressure water jet impingement during creep feedgrinding. The experimental results show that high-pressure water jet impinging has remarkablecooling effect. The temperature of the workpiece surface can be steadily kept below 100℃, whilethe workpiece is badly burnt with conventional coolant supply. The study will exploit an importantresearch orientation that has great potentialities in the high efficiency grinding. Further perfectionof this study will not only enable us to increase the available material removal rate to a new levelbut also solve the workpiece burn problem of the difficult-to-machining materials in high efficiencygrinding,

  13. 硬质合金刀具螺旋槽缓进给磨削力研究%Research on Grinding Forces of Creep Feed Grinding Cemented Carbide Tool Helical Grooves

    Institute of Scientific and Technical Information of China (English)

    宋铁军; 周志雄; 李伟; 任莹晖

    2014-01-01

    The grinding forces of creep feed grinding cemented carbide tool helical groove were an-alyzed by grinding wheel discretization method that the grinding wheel was regarded as composion of different elementary discs.Based on the grinding forces and torques of creep feed grinding cemented carbide tool helical groove,a mathematical model of grinding force ratio was established to describe the blunting of the diamond grains.The accurate signals of the grinding forces and torques were achieved by setting up a measurement system.The grinding force ratio was analyzed based on the mathematical model and the experimental data.The results show that the grinding force ratio can be used for grinding process evaluation.%用离散化方法将砂轮看作是由一组不同直径的单位厚度薄片组成的,分析了硬质合金刀具螺旋槽缓进给成形磨削的磨削力;基于工件轴向磨削力和力矩建立了一个表征砂轮锐利程度的磨削力比数学模型。通过建立的测力系统测量了螺旋槽缓进给磨削过程中轴向磨削力和力矩,并对其信号进行了分析。在理论和实验的基础上获得了两种磨削参数下的磨削力比。研究结果表明,磨削力比可作为硬质合金刀具螺旋槽缓进给磨削过程的评价参数。

  14. Stainless Steel 2.0-mm Locking Compression Plate Osteosynthesis System for the Fixation of Comminuted Hand Fractures in Asian Adults

    Directory of Open Access Journals (Sweden)

    Hing-Cheong Wong

    2011-12-01

    Conclusions: The stainless steel 2.0-mm LCP is useful for the fixation of unstable comminuted hand fractures, especially in metacarpal bones, because of its advantage of better stability, which allows more aggressive rehabilitation. However, its design is not very versatile and, therefore, limits its use in the finger region. Its bulkiness frequently causes implant impingement. The patients must be informed about the chance of implant removal later.

  15. Occlusal splints for treating sleep bruxism (tooth grinding).

    Science.gov (United States)

    Macedo, C R; Silva, A B; Machado, M A; Saconato, H; Prado, G F

    2007-10-17

    Sleep bruxism is an oral activity characterised by teeth grinding or clenching during sleep. Several treatments for sleep bruxism have been proposed such as pharmacological, psychological, and dental. To evaluate the effectiveness of occlusal splints for the treatment of sleep bruxism with alternative interventions, placebo or no treatment. We searched the Cochrane Oral Health Group's Trials Register (to May 2007); the Cochrane Central Register of Controlled Trials (CENTRAL) (The Cochrane Library 2007, Issue 1); MEDLINE (1966 to May 2007); EMBASE (1980 to May 2007); LILACS (1982 to May 2007); Biblioteca Brasileira de Odontologia (1982 to May 2007); Dissertation, Theses and Abstracts (1981 to May 2007); and handsearched abstracts of particular importance to this review. Additional reports were identified from the reference lists of retrieved reports and from article reviews about treating sleep bruxism. There were no language restrictions. We selected randomised or quasi-randomised controlled trials (RCTs), in which splint therapy was compared concurrently to no treatment, other occlusal appliances, or any other intervention in participants with sleep bruxism. Data extraction was carried out independently and in duplicate. Validity assessment of the included trials was carried out at the same time as data extraction. Discrepancies were discussed and a third review author consulted. The author of the primary study was contacted when necessary. Thirty-two potentially relevant RCTs were identified. Twenty-four trials were excluded. Five RCTs were included. Occlusal splint was compared to: palatal splint, mandibular advancement device, transcutaneous electric nerve stimulation, and no treatment. There was just one common outcome (arousal index) which was combined in a meta-analysis. No statistically significant differences between the occlusal splint and control groups were found in the meta-analyses. There is not sufficient evidence to state that the occlusal splint is

  16. Ultra-fine grinding of silicate materials under the use of new resin bond diamond tools

    Science.gov (United States)

    Henkel, Sebastian; Bliedtner, Jens; Rädlein, Edda; Schulze, Christian; Rost, Matthias; Gerhardt, Martin; Fuhr, Michael

    2017-06-01

    The fabrication of high-quality optical components involves great effort. Polishing often functions as the final step in a manufacturing chain. To reduce the conventionally time-consuming, complex polishing process with loose grain, an interesting approach with novel resin bond grinding tools is presented for surface smoothing. Various processing-experiments were carried out, regarding different silicate materials such as BK7® and fused silica. Among other results it is shown, that good surface qualities with low roughness down to Ra = 8 nm or Rq = 10 nm can be achieved so far, a quality that already allows speaking of "ultra-fine" grinding. This results in remarkable possibilities to reduce conventional fine-machining procedures with loose abrasives. The fine grinded components can directly be polished to finally smooth the surface and remove remaining defects. Total-processing-times can be strongly reduced, involving significant economic advantages.

  17. Reducing the Edge Chipping for Capillary End Face Grinding and Polishing

    Directory of Open Access Journals (Sweden)

    Hošek J.

    2013-05-01

    Full Text Available This paper presents results of glass capillary end face grinding and polishing by approach that reduces the edge chipping. Brittle materials have natural tendency for edge chipping what leads to beveling the sharp edges. Not beveled sharp edges on glass capillary are important for special applications like surface tension measurement of small liquid samples. We use common grinding and polishing process for capillary end face machining modified with gradual decreasing of grinding load based on the relation of the critical chipping load. Achieved surface roughness is measured using atomic force microscopy (AFM. Capillary inner edge quality is checked both with optical microscopes and electron microscope too. We achieved a non-chipped capillary inner edge with radius down to 100 nm.

  18. Effect of Grinding Techniques on Absorbing Characteristics of Short Iron Fibers

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Microwave-absorbing properties of iron fibers can be adjusted by their aspect ratio. This paper presents several modification techniques for grinding long iron fibers to a suitable aspect ratio. The grinding instruments include pulsator, jet mill and muller. The aspect ratio distribution, microstructure, electromagnetic parameter and refiectivity of the samples were analyzed and discussed in detail. The results show that the fractions of 5<aspect ratio<40 for the three methods are 69.03%, 81.11% and 80.2%, respectively, that is,suitable short iron fibers can be obtained by the jet mill and muller. Furthermore, the short iron fibers milled by jet mill and muller have better absorbing propterties than those obtained by the pulsator under the same condition. Therefore, their microwave absorption properties can be improved by regulating the electromagnetic parameters with grinding.

  19. The effect of moisture content on grinding process of wheat and maize single kernel

    Science.gov (United States)

    Lupu, M. I.; Pădureanu, V.; Canja, C. M.; Măzărel, A.

    2016-08-01

    The mechanical properties and the resistance of grains are key characteristics that enhance grinding behaviour of wheat and maize and are dependent on the moisture content of the grains. These properties were defined in the single-kernel compression test, and it seems that the qualities expressing the relations resulting during mechanical loads like mechanical and rheological properties are significant. The aim of the study reported here is to show the influence of moisture content on grinding process of wheat and maize single kernel. To show this influence it is necessary to study the physical and mechanical properties of wheat and maize single kernel at different moisture content 10%, 12%, 14%, 16%, 18% and 20%. The measurement results showed significant relationship between the cereal type, its resistance characteristics and the moisture content in the grinding process.

  20. Online monitoring of a belt grinding process by using a light scattering method

    Energy Technology Data Exchange (ETDEWEB)

    Boehm, Johannes; Vernes, Andras; Vorlaufer, Georg; Vellekoop, Michael

    2010-10-20

    Industrially ground surfaces often have a characteristic surface topography known as chatter marks. The surface finishing is mainly monitored by optical measurement techniques. In this work, the monitoring of an industrial belt grinding process with a light scattering sensor is presented. Although this technique is primarily applied for parametric surface roughness analysis, here it is shown that it enables also the measurement of the surface topography, i.e., the chatter marks occurring during the belt grinding process. In particular, it is proven that the light scattering method is appropriate to measure online the topography of chatter marks. Furthermore, the frequency analysis of the data reveals that the wavelength of chatter marks strongly depends on process parameters, such as the grinding speed.

  1. Rolling Resistance and Mechanical Properties of Grinded Copper Surfaces Using Molecular Dynamics Simulation

    Science.gov (United States)

    Liang, Shih-Wei; Wang, Chih-Hao; Fang, Te-Hua

    2016-09-01

    Mechanical properties of copper (Cu) film under grinding process were accomplished by molecular dynamics simulation. A numerical calculation was carried out to understand the distributions of atomic and slip vector inside the Cu films. In this study, the roller rotation velocity, temperature, and roller rotation direction change are investigated to clarify their effect on the deformation mechanism. The simulation results showed that the destruction of materials was increased proportionally to the roller rotation velocity. The machining process at higher temperature results in larger kinetic energy of atoms than lower temperature during the grinding process of the Cu films. The result also shows that the roller rotation in the counterclockwise direction had the better stability than the roller rotation in the clockwise direction due to significantly increased backfill atoms in the groove of the Cu film surface. Additionally, the effects of the rolling resistances on the Cu film surfaces during the grinding process are studied by the molecular dynamics simulation method.

  2. Rolling Resistance and Mechanical Properties of Grinded Copper Surfaces Using Molecular Dynamics Simulation.

    Science.gov (United States)

    Liang, Shih-Wei; Wang, Chih-Hao; Fang, Te-Hua

    2016-12-01

    Mechanical properties of copper (Cu) film under grinding process were accomplished by molecular dynamics simulation. A numerical calculation was carried out to understand the distributions of atomic and slip vector inside the Cu films. In this study, the roller rotation velocity, temperature, and roller rotation direction change are investigated to clarify their effect on the deformation mechanism. The simulation results showed that the destruction of materials was increased proportionally to the roller rotation velocity. The machining process at higher temperature results in larger kinetic energy of atoms than lower temperature during the grinding process of the Cu films. The result also shows that the roller rotation in the counterclockwise direction had the better stability than the roller rotation in the clockwise direction due to significantly increased backfill atoms in the groove of the Cu film surface. Additionally, the effects of the rolling resistances on the Cu film surfaces during the grinding process are studied by the molecular dynamics simulation method.

  3. Stress Analysis of a Three-Layer Metal Composite System of Bearing Assemblies During Grinding

    Science.gov (United States)

    Pashnyov, V. A.; Pimenov, D. Yu.

    2015-03-01

    A mathematical model of the stress state of a three-layer metal composite system caused by cutting forces during grinding the working layer of the system is elaborated. The implementation of the model by using the finite-element method made it possible to assess the effect of structure of the system, the deformation properties of layer materials, and grinding conditions on the distribution and level of normal and tangential stresses in layers, which determine the load-carrying capacity of the system. The results of an analysis of stress fields can serve as a basis for determining the grinding conditions ensuring retention of the load-carrying capacity of the metal composite system.

  4. Wheel wear and surface/subsurface qualities when precision grinding optical materials

    Science.gov (United States)

    Tonnellier, X.; Shore, P.; Luo, X.; Morantz, P.; Baldwin, A.; Evans, R.; Walker, D.

    2006-06-01

    An ultra precision large optics grinder, which will provide a rapid and economic solution for grinding large off-axis aspherical and free-form optical components, has been developed at Cranfield University. This paper presents representative grinding experiments performed on another machine - a 5 axes Edgetek - in order to verify the proposed BoX(r) grinding cycle. The optical materials assessed included; Zerodur(r), SIC and ULE(r), all three being materials are candidates for extreme large telescope (ELT) mirror segments. Investigated removal rates ranged from 2mm 3/s to 200mm 3/s. The higher removal rate ensures that a 1 metre size optic could be ground in less than 10 hours. These experiments point out the effect of diamond grit size on the surface quality and wheel wear. The power and forces for each material type at differing removal rates are presented, together with subsurface damage.

  5. Microwave-assisted grinding of metallurgical coke; Molienda asistida con microondas de un coque metalurgico

    Energy Technology Data Exchange (ETDEWEB)

    Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

    2014-10-01

    Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

  6. Extraction of Lithium from Lepidolite Using Mixed Grinding with Sodium Sulfide Followed by Water Leaching

    Directory of Open Access Journals (Sweden)

    Jaeryeong Lee

    2015-11-01

    Full Text Available Mixed grinding with Na2S followed by water leaching was performed to extract Li from lepidolite. The leachability of Li increases dramatically in the ground mixture, regardless of the mixing ratio over the range of 1:1 to 3:1, while only 4.53% of Li was extracted in lepidolite ground without Na2S. The leachability increased with an increase of the grinding time, and ultimately, 93% of the Li was leached by water from the ground mixture with a weight ratio of 3:1 (Na2S:Lepidolite. In the process of the mixed grinding, the Li-contained lepidolite was destructured crystallographically, and it might have changed to different compounds. This process enables us to extract Li from lepidolite via a water leaching treatment.

  7. Theoretical and experimental analysis on super precision grinding of monocrystal silicon

    Institute of Scientific and Technical Information of China (English)

    GUO Xiaoguang; GUO Dongming; KANG Renke; JIN Zhuji

    2007-01-01

    Through investigating the diamond-silicon grinding system,the grinding mechanism,including chip removal and subsurface damage,is discussed with the aid of the molecular dynamics(MD)approach and grinding experiments.Based on MD simulation,nanometric-grinding mechanism is analyzed from the viewpoint of instantaneous distribution of atoms,grinding force,and the potential energy between atoms and the profile of the groove.The simulation results show that some silicon atoms are deformed and piled up in front and on two sides of the abrasive surface because of the extrusion and cutting.When the energy in silicon lattice reaches its maximum value,the bonds of silicon atoms are broken and the material is removed.With the advancement of the abrasive,the silicon lattice under the abrasive surface is fractured,and then the amorphous layers are formed and propagated,which causes the subsurface damage.At the same time,some amorphous atoms are reconstructed and the degenerating layer of the machined surface is formed.Besides,the recovery of elatstic deformation occurs in the machined surface of the workpiece.In addition,the grinding experiment and profile detection with the aid of the measurment for 3D profiling are performed to verify the simulation results.The good agreement in the profile of the groove between the experimental value and the simulating value shows that MD simulation is very effective and reliable,and successful to fulfill the investigation on nanometric machining mechanism.

  8. Fat reduction in comminuted meat products-effects of beef fat, regular and pre-emulsified canola oil.

    Science.gov (United States)

    Youssef, M K; Barbut, S

    2011-04-01

    The effects of fat reduction (25.0%, 17.5%, and 10.0%) and substituting beef fat with canola oil or pre-emulsified canola oil (using soy protein isolate, sodium caseinate or whey protein isolate) on cooking loss, texture and color of comminuted meat products were investigated. Reducing fat from 25 to 10% increased cooking loss and decreased hardness. Canola oil or pre-emulsified treatments showed a positive effect on improving yield and restoring textural parameters. Using sodium caseinate to pre-emulsify the oil resulted in the highest hardness value. Cohesiveness was affected by fat type and level. The color of reduced fat meat batters was darker for all, except the beef fat treatments. Using canola oil or pre-emulsified oil resulted in a significant reduction in redness. The results show that pre-emulsification can offset some of the changes in reduced fat meat products when more water is used to substitute for the fat and that pre-emulsification can also help to produce a more stable meat matrix.

  9. Volar locking compression plate combined with artificial bone grafting for treatment of comminuted distal radial fracture%掌侧锁定加压接骨板结合人工骨植骨治疗桡骨远端骨折

    Institute of Scientific and Technical Information of China (English)

    周凯龙; 王培吉

    2014-01-01

    目的 探讨应用掌侧锁定加压接骨板(LCP)结合人工骨植骨治疗桡骨远端粉碎性骨折的临床疗效.方法 2011年1月至2013年8月期间在我院行掌侧LCP结合人工骨植骨,治疗A3、C2、C3型桡骨远端粉碎性骨折45例.术前及术后测量掌倾角、尺偏角、桡骨轴向短缩及关节面台阶程度.结果 所有患者均获得6~18个月的随访,平均12个月,骨折均获得骨性愈合,人工骨无不良反应;各影像学数据较术前均有明显改善;按Gartland-Werley评分标准评定,A3型优良率为94.4%、C2型优良率为87.5%、C3型优良率为81.8%.结论 应用掌侧LCP结合人工骨植骨治疗A3、C2、C3型桡骨远端粉碎性骨折,能够恢复桡骨长度,获得坚强内固定.%Objective To investigate the clinical results of the application of volar locking compression plate combined with artificial bone grafting in the treatment of comminuted distal radial fractures.Methods From January 2011 to August 2013,45 cases of type A3,type C2 and type C3 comminuted distal radial fractures were treated with volar locking compression plate combined with artificial bone grafting.All the cases were closed fractures with radial shortening or articular surface collapse.Volar tilt angle,radial inclination angle,axial shortening of the radius and extent of joint surface step deformity were measured both pre and post operatively.Results All the patients were follow-up for 6 to 18 months,with an average of 12 months.Bone union was noted in all the cases.There was no adverse reaction to the artificial bone grafts.Radiographic parameters were significantly improved.The clinical results were evaluated using the Gartland-Werley wrist score and rated as excellent and good in 94.4% of type A3 fractures,87.5% of type C2 fractures,and 81.8% of type C3 fractures.Conclusion Applying volar locking compression plate combined with artificial bone grafting can achieve rigid fixation and restore radial length in

  10. Simulation and Experimental Analysis of Super High-Speed Grinding of Ductile Material

    Institute of Scientific and Technical Information of China (English)

    SHIMIZU; Jun; EDA; Hiroshi

    2002-01-01

    This study aims to reduce the work-affected layer of the machined surface by carrying out the grinding at the speed over static pr o pagation speed of plastic wave of ductile materials and also aims to clarify suc h super high-speed machining mechanism.This paper reports on the result obtain ed through the molecular dynamics simulations and experiments on the super-spee d grinding below and beyond static propagation speed of aluminum.From the simul ation results,it is verified that the plastic deformation ...

  11. Development of a Wire Driven Robot for Grinding with Stiffness Adapted

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Along with development of new design and machining me thod production with more complex surface can be manufactured. Researching on th e new equipment used for surface disposal has become the important matter. Grind ing and polishing are a common surface processing method. A new type wire driven parallel robot used for grinding processing is proposed in this paper. Wire driven parallel robot is developed from parallel robot and serial wire driven r obot. Steel wire is used to replace the leg of paralle...

  12. Surface Waviness in Grinding of Thin Mould Insert Using Chilled Air as Coolant

    Institute of Scientific and Technical Information of China (English)

    Yeo; S; H; K; Ramesh

    2002-01-01

    On going trend of miniaturization in electronic rel at ed parts, which is an average of two times in every 5~7 years introduce grindin g challenges. In grinding process, the surface waviness control of thin parts is an ardent task due to its warpage, induced by the high specific grinding energy (2~10 J/mm 3). Therefore, coolant is often used to avoid thermal damage, obtai n better surface integrity and to prolong wheel life. However coolant, the incomp ressibility media introduce high forces at the gri...

  13. A Facile Solvent Free Synthesis of 3-arylidenechroman-4-ones Using Grinding Technique

    Directory of Open Access Journals (Sweden)

    Suresh Kumar

    2012-01-01

    Full Text Available An efficient method for the synthesis of 3-arylidenechroman-4-ones has been developed under solvent free conditions using grinding technique. Grinding of variously substituted chroman-4-ones with aromatic aldehydes in presence of anhydrous barium hydroxide at room temperature give 3-arylidenechroman-4-ones in high yield (75-92%. Products are obtained by just acidification of the reaction mixture in ice cold water. Reaction in solid state, with enhanced rate, high selectivity and manipulative simplicity are the attractive features of this environmentally benign protocol. The chroman-4-one derivatives required for the reaction have been obtained by polyphosphoric acid (PPA catalysed cyclisation of phenoxypropanoic acids under microwave irradiations.

  14. Treatment of Comminuted Fractures of Distal Humerus by Internal Fixation%肱骨远端关节内粉碎性骨折的内固定治疗

    Institute of Scientific and Technical Information of China (English)

    张秋林; 赵杰; 王家林; 王建华; 王新伟; 王秋根; 张春才

    2001-01-01

    Objective: To explore the treatment of complex comminuted fractures of distal humerus.Method:35 cases of comminuted fractures of distal humerus were treated by open reduction and internal fixation with double tension-band and Y shaped plate.By the classification of AO/ASIF,12 were classified as C1 type,14 as C2 type and the remaining 9 as C3 type.Early exercises were performed after operation.Result:All the 35 cases were followed up for 9 to 17 months(average 13 months).The patients were evaluated using the criteria of Aitkien and Rorabeek.Excellent and good results were achieved in 29 cases(82.9%).Conclusion:Double tension band is a better choice in treatment of fractures of distal humerus,while Y shaped plate is of suitable for C1 type and simple C2 fractures.%目的:探讨复杂的肱骨远端关节内粉碎性骨折的治疗。方法:35例肱骨远端关节内粉碎性骨折,分别采用双张力带内固定29例和“Y”形钢板内固定6例,骨折按AO/ASIF分型,C1型12例,C2型14例,C3型9例,术后1周开始早期功能锻炼。结果:所有35例病人均获得随访,随访时间9~17个月,平均13个月。按Aitken和Rorabeek标准进行功能评定,结果显示:优17例,良12例,可4例,差2例,优良率82.9%。结论:双张力带法是治疗肱骨远端关节内粉碎性骨折比较好的选择,“Y”形钢板较适用于C1型骨折和简单的C2型骨折。

  15. INFLUENCE OF OSCILLATORY IMPACT ON MOVEMENT IN LIQUID AND GRINDING OF WOOD PULP USED FOR PACKAGING PRODUCTION

    Directory of Open Access Journals (Sweden)

    I. I. Karpunin

    2011-01-01

    Full Text Available The paper investigates an influence of oscillatory impacts on wood pulp grinding which is used for packaging production.It has been established that plate oscillatory impact promotes better quality of the obtained paper sheet made of grind plant fiber.

  16. 某金矿氰化工艺贫液磨矿改造%Cyanidation Lean Liquid Grinding Process Transformation of a Gold Mine

    Institute of Scientific and Technical Information of China (English)

    徐爱章; 赵卫忠; 任向军; 王治方

    2014-01-01

    某金矿氰化段因处理量增大造成氰渣品位升高,金银回收率降低,经过讨论验证将准备作业改变为精矿压滤-贫液调浆-磨矿-脱药后进入浸出等后续作业。精矿在再磨过程中边磨边浸,经实践表明改造后金精矿进入浸出作业前金银浸出率达到70%左右,通过强化浸出不仅减少了氰化钠耗量,而且提高了0.24%浸出率。%Due to the treatment capacity's increasing, the cyanide slag grade of a cyanide section has increased, and gold and silver recovery rate has decreased. Through the discussion and verification, preparation operation is changed into the subsequent operations such as concentrate filter-lean liquid paste-grinding and leaching into removal of drugs. In the grinding process concentrate is milling and leaching. The practice proves that before gold concentrate leaches into the operation, the gold and silver leaching rate reached about 70%after transformation, by strengthening leaching it not only reduced the consumption of sodium cyanide, but also improved the leaching rate by 0.24%.

  17. Study on cermet CBN grinding wheels for ultra-precision grinding%一种新型超精磨金属陶瓷CBN砂轮的研究

    Institute of Scientific and Technical Information of China (English)

    陈卫东; 韩云

    2012-01-01

    通过考察不同因素对砂轮锋利性、寿命及加工工件表面粗糙度的影响,优选出了端面超精磨CBN砂轮的制备工艺.通过对比实验,得出最优配比如下:CBN磨料的粒径优选添加40 μm,陶瓷空心球的粒度优选添加240目,其添加量优选体积分数为20%,金属粉的优选体积分数为9%.该配方制备的CBN砂轮的锋利性、寿命及加工工件的表面粗糙度均达到了较好的效果.%By studying main influence factors on wheel sharpness, lifetime and machined surface roughness of workpieces, optimum manufacturing technology of cermet CBN grinding wheel for end ultra-precision grinding was researched. After a series of comparative experiments, optimized manufacturing parameters were obtained as follows; particle size of CBN grits 40 μm; hollow ceramic sphere size 240 meshes with addition amount 20% (volume fraction) ; and volume fraction of metal powder 9%. CBN grinding wheels prepared according to the formula above showed better properties, such as sharpness, lifespan and surface roughness of machined workpieces.

  18. Effect of Grinding and Polishing on the Residual Stress and Bending Strength of a Silicon Nitride Ceramic

    Institute of Scientific and Technical Information of China (English)

    GAO Ling; YANG Haitao; DU Daming; ZHAO Shikun; LI Huaping; YUAN Runzhang

    2005-01-01

    The residual stresses on the surface of the differently ground and polished silicon nitride ceramics were measured using X-ray diffraction and identified by SEM.The effect of the residual stress on the bending strength was investigated.The investigations show that the grinding process can introduce subatantial tensile residual stresses up to 290MPa on the surface of silicon nitride ceramics,which has a significant effect on reducing the bending strength of the ceramics after grinding.Thus,in comparison with the ceramics with a rough surface,the ceramics with a mirror image surface may have a lower strength.Polishing can smooth the residual stresses.When we evaluate the quality of the ceramic components after grinding,we must take residual stress into consideration. The grinding methods and grinding conditions must be carefully selected in order to get the favorite residual stress as well as the surface smoothness.

  19. Effect of ultrafine grinding on physicochemical and antioxidant properties of dietary fiber from wine grape pomace.

    Science.gov (United States)

    Zhu, Feng-Mei; Du, Bin; Li, Jun

    2014-01-01

    Wine grape pomace dietary fiber powders were prepared by superfine grinding, whose effects were investigated on the composition, functional and antioxidant properties of the wine grape pomace dietary fiber products. The results showed that superfine grinding could effectively pulverize the fiber particles to submicron scale. As particle size decrease, the functional properties (water-holding capacity, water-retention capacity, swelling capacity, oil-binding capacity, and nitrite ion absorption capacity) of wine grape pomace dietary fiber were significantly (p fiber components from insoluble to soluble fractions was observed. The antioxidant activities of wine grape pomace and dietary fiber before and after grinding were in terms of DPPH radical scavenging activity, ABTS diammonium salt radical scavenging activity, ferric reducing antioxidant power, and total phenolic content. Compared with dietary fiber before and after grinding, micronized insoluble dietary fiber showed increased ABTS radical scavenging activity, ferric reducing antioxidant power, and total phenolic content yet decreased DPPH radical scavenging activity. Positive correlations were detected between ABTS radical scavenging activity, ferric reducing antioxidant power, and total phenolic content.

  20. Electrochemical properties and Li deposition morphologies of surface modified graphite after grinding

    Science.gov (United States)

    Honbo, H.; Takei, K.; Ishii, Y.; Nishida, T.

    Electrochemical properties and Li deposition morphologies of several kinds of carbon with different surfaces were studied. The surface conditions and Li deposition morphologies were analyzed using Raman spectroscopy and scanning electron microscopy. It appeared that the disordered carbon surface suppressed the Li dendrite deposition. Grinding methods with different clearances were adopted to modify the graphite into a desirable surface. The R-value increased from 0.10 to 0.63 after grinding to 40 μm, though a significant change in d 0 0 2 did not occur. These results suggest that disordered carbon was created on the surface without a significant change in bulk crystallinity. Thus, the reversible capacity, which is about 350 mAh g -1, was the same before and after grinding. However, the Li deposition morphologies significantly changed before and after grinding. The pristine graphite had a dendritic morphology, but the ground graphite had a granular morphology. It is believed that the defects on the disordered carbon act as electrodeposition nuclei and prevent the formation of Li dendrites.

  1. Synthesis of bimetallic gold-silver alloy nanoclusters by simple mortar grinding.

    Science.gov (United States)

    Murugadoss, Arumugam; Kai, Noriko; Sakurai, Hidehiro

    2012-02-21

    A macroscale quantity of bimetallic Au-Ag alloy nanoclusters was achieved through sequential reduction by simple mortar grinding. The chitosan biopolymer was used as both a stabilizing and reducing agent. These nanoclusters exhibit excellent catalytic activity toward the reduction of 4-nitrophenol.

  2. Kinematic equations to grind a helical drill point on a virtual axis drill sharpener

    Institute of Scientific and Technical Information of China (English)

    陈五一; 陈鼎昌

    2000-01-01

    The basic structure of a virtual axis drill grinder is presented in terms of the spatial vectors and thegrinding parameters calculated according to the geometry of a helical drill point. The kinematic equations for sharpening the drills on the virtual axis grinder are deduced using the grinding parameters via vector-matrix txansformation.

  3. Mist-jetting Electrical Discharge Dressing Technology for Superabrasive Grinding Wheels

    Institute of Scientific and Technical Information of China (English)

    CAI Lan-rong; HU De-jin; JIA yan

    2008-01-01

    The technology of superabrasive grinding has been developed in order to achieve high-quality finish in extremely hard and brittle materials.Thereafter,truing and dressing technology on super abrasive grinding wheel is one of the most important subjects on precise machining field at present.In this paper,mist-jetting electrical discharge technology was applied to dressing metai-bonded superabrasive wheels.And a systematical study on the mechanism of selective removal of the bond was proposed.Experiments on dressing bronze bonded diamond grind wheels were carried out on a die-sinking electrical discharge machine.The diamond wheel topographies before and after electrical discharge dressing were observed by VH-800 3D digital microscope.The wheel profiles before and after dressing were observed.The results of electrical discharge dressing under different electrical parameters were compared.Experimental results indicate that the favorable surface topography can be obtained under suitable processing parameters and mist-jetting electrical discharge dressing (MEDD) is feasible for metal-bonded diamond grinding wheel.

  4. Determination of the scheme of precision grinding compensation on the radome

    Institute of Scientific and Technical Information of China (English)

    GUO Dongming; LIU Minjing; ZHANG Chunbo; SHENG Xianjun; SUN Yuwen

    2007-01-01

    The radome,which is often used to house airborne scanning radar antennas,causes a large boresight error and boresight error slope of the radar antenna.One way to decrease the boresight error induced by the radome is to modify its geometric thickness.Determining the grinding scheme from the boresight error performance is the most important problem to be solved.A typical inverse problem about electromagnetic fields is solving the precise grinding compensation area and allowance according to the antenna aperture distribution and the radome's boresight error performance,which could hardly be solved by a purely mathematical method.An effective approach combining theoretical analysis and mathematical calculations with experimental measurement is presented in this paper to determine the grinding area and allowance for compensating the boresight error performance of the radome.By comparing the calculated and measured data of the boresight error and the boresight error slope before and after grinding,it is shown that this method is simple and practical and can be used for many kinds of radomes.

  5. Single Side Electrolytic In-Process Dressing (ELID) Grinding with Lapping Kinematics of Silicon Carbide

    Science.gov (United States)

    Khoshaim, Ahmed Bakr

    The demand for Silicon Carbide ceramics (SiC) has increased significantly in the last decade due to its reliable physical and chemical properties. The silicon carbide is widely used for aerospace segments in addition to many uses in the industry. Sometimes, a single side grinding is preferable than conventional grinding, for it has the ability to produce flat ceramics. However, the manufacturing cost is still high because of the high tool wear and long machining time. Part of the solution is to use electrolytic in process dressing (ELID) to reduce the processing time. The study on ELID single side grinding of ceramics has never been attempted before. The study involves four variables with three levels each. One of the variables, which is the eccentricity, is being investigated for the first time on ceramics. A full factorial design, for both the surface roughness and material removal rate, guides to calculate mathematical models that can predict future results. Three grinding wheel mesh sizes are used. An investigation of the influence of different grain size on the results can then be evaluated. The kinematics of the process was studied based on eccentricity in order to optimize the pattern of the diamond grains. The experiment is performed with the assist of the proposed specialized ELID fluid, TRIM C270E.

  6. New technique for preparing cartilage for intracordal injection: the freezing and grinding method.

    Science.gov (United States)

    Park, Young Min; Lee, Won Yong; Lim, Yun-Sung; Lee, Jin-Choon; Lee, Byung-Joo; Wang, Soo-Geun

    2014-07-01

    We developed a technique for preparing harvested cartilage that creates finer, more uniform pieces by freezing with liquid nitrogen and grinding with a mortar and pestle. Herein, we report the application of this new technique for intracordal cartilage injection. Experimental study. Human cartilage was obtained from surgical cases. In the standard method, harvested cartilage was prepared with scissors and a knife. In the experimental group, harvested cartilage was frozen with liquid nitrogen and ground with a mortar and pestle. It took an average of 60 minutes to manipulate cartilage using the standard technique, whereas it took an average of 10 minutes using the freezing and grinding method (P<0.001). The average size of cartilage flakes generated by the standard and new techniques were 727 and 48.6 μm, respectively. The cartilage flakes produced using scissors and a knife were able to pass through a 19-gauge needle, whereas those created using the freezing and grinding method were able to pass through a 24-gauge needle. Using the freezing and grinding method, cartilage was broken into fine, uniform pieces that could pass through a 24-gauge needle. This new technique will facilitate the production of commercial cartilage material for intracordal injection. Copyright © 2014 The Voice Foundation. All rights reserved.

  7. STIMULATION OF PROCESS OF MUNERAL POWDER GRINDING THROUGH INTRODUCTION OF ADMIXTURES

    Directory of Open Access Journals (Sweden)

    Tarasov Roman Viktorovich

    2012-10-01

    Full Text Available The status of nanotechnologies in material science predetermines development of nanotechnology-intensive products that demonstrate pre-set properties of modified materials. The presence of nano-size particles of substances makes it possible to benefit from their physical and chemical potential and to overcome some negative developments that accompany the structure formation process (at interphase boundaries. The barrier properties are variable, which is quite important in terms of the increase of the asphalt concrete durability. Production of a modifier (that has nano-particles of the pre-set chemical composition to be added into asphalt concrete mixes is also of interest. The authors present their findings concerning the nano-scale modifier that has a chemically inert component and a hydraulically active substance. The method of de-aggregation is used to produce the nano-scale modifier. By-products are often welcomed as mineral components of the asphalt concrete, as they reduce its cost. The findings of the authors concerning the influence of the grinding mode on the integrated characteristics of the powder are presented in the paper. It is proven than dependence of integrated dispersion indicators is nonlinear due to processes leading to aggregation of mineral powder particles. The analysis of the experimental data collected in the course of "wet" grinding proves that surface-active substances stimulate the process of grinding. The type and concentration of an additive that improves the grinding efficiency is also identified.

  8. Robustness of a cross contamination model describing transfer of pathogens during grinding of meat

    DEFF Research Database (Denmark)

    Møller, Cleide Oliveira de Almeida; Sant’Ana, A. S.; Hansen, Solvej Katrine Holm

    2016-01-01

    This study aimed to evaluate a cross contamination model for its capability of describing transfer of Salmonella spp. and L. monocytogenes during grinding of varying sizes and numbers of pieces of meats in two grinder systems. Data from 19 trials were collected. Three evaluation approaches were...

  9. Robustness of a cross contamination model describing transfer of pathogens during grinding of meat

    DEFF Research Database (Denmark)

    Møller, Cleide Oliveira de Almeida; Sant’Ana, A. S.; Hansen, Solvej Katrine Holm

    2016-01-01

    This study aimed to evaluate a cross contamination model for its capability of describing transfer of Salmonella spp. and L. monocytogenes during grinding of varying sizes and numbers of pieces of meats in two grinder systems. Data from 19 trials were collected. Three evaluation approaches were...

  10. Ultra-precision ductile grinding of BK7 using super abrasive diamond wheel

    Institute of Scientific and Technical Information of China (English)

    ZHAO Qingliang; Brinksmeier Ekkard; Riemer Oltmann; Rickens Kai

    2007-01-01

    In this paper,a novel conditioning technique using copper bonded diamond grinding wheels of 91 μm grain size and electrolytic in-process dressing (ELID) is first developed to precisely and effectively condition a nickelelectroplated monolayer coarse-grained diamond grinding wheel of 151 μm grain size.Under optimised conditioning parameters,the super abrasive diamond wheel was well conditioned in terms of a minimized run-out error and flattened diamond grain surfaces of constant peripheral envelope.The conditioning force was monitored by a force transducer,while the modified wheel surface status was in-situ monitored by a coaxial optical distance measurement system.Finally,the grinding experiment on BK7 was conducted using the well-conditioned wheel with the corresponding surface morphology and subsurface damage measured by atomic force microscope (AFM) and scanning electric microscope (SEM),respectively.The experimental result shows that the newly developed conditioning technique is applicable and feasible to ductile grinding optical glass featuring nano scale surface roughness,indicating the potential of super abrasive diamond wheels in ductile machining brittle materials.

  11. DRY AND WET GRINDING KINETICS OF CHROMIUM ORE AND EFFECT OF PULP DENSITY

    Directory of Open Access Journals (Sweden)

    Alper ÖZKAN

    2006-01-01

    Full Text Available In this study, the kinetics of dry and wet grinding of various feed sizes of chromium ore has been determined using a laboratory scale ceramic ball mill. In addition, the effect of pulp density on the spesific rate of breakage (Si and net production rate to finer than specified size were investigated. The dry and wet grinding of all the size intervals of chromium ore followed the first-order breakage law, and the Si values increased as the feed sizes became coarser. Moreover, the wet grinding of these various feed sizes gave higher Si values by a factor of 2.0 to 2.6 comparing to the dry Si values. From the experimental studies performed on the effect of pulp density on the grinding process, the highest Si value was obtained at a pulp density of 45 % solids by volume. At the same pulp density value, the rate of net production of -75 µm particle size also reached the highest value.

  12. Fatigue Behavior of Friction Stir-Welded Joints Repaired by Grinding

    Science.gov (United States)

    Vidal, C.; Infante, V.

    2014-04-01

    Fatigue is undoubtedly the most important design criterion in aeronautic structures. Although friction stir-welded joints are characterized by a high mechanical performance, they can enclose some defects, especially in their root. These defects along with the relatively low residual stresses of the friction stir-welding thermomechanical cycle can turn into primary sources of crack initiation. In this context, this article deals with the fatigue behavior of friction stir-welded joints subjected to surface smoothing by grinding improvement technique. The 4-mm-thick aluminum alloy 2024-T351 was used in this study. The fatigue strength of the base material, joints in the as-welded condition, and the sound and defective friction stir-welded joints improved by grinding were investigated in detail. The tests were carried out with a constant amplitude loading and with a stress ratio of R = 0. The fatigue results show that an improvement in fatigue behavior was obtained in the joints repaired by superficial grinding technique. The weld grinding technique is better especially for lower loads and increases the high cycle fatigue strength. The fatigue strength of the improved welded joints was higher than that of the base material.

  13. Investigation on the potential of waste cooking oil as a grinding aid in Portland cement.

    Science.gov (United States)

    Li, Haoxin; Zhao, Jianfeng; Huang, Yuyan; Jiang, Zhengwu; Yang, Xiaojie; Yang, Zhenghong; Chen, Qing

    2016-12-15

    Although there are several methods for managing waste cooking oil (WCO), a significant result has not been achieved in China. A new method is required for safe WCO management that minimizes the environmental threat. In this context, this work was developed in which cement clinker and gypsum were interground with various WCOs, and their properties, such as grindability, water-cement ratio required to achieve a normal consistency, setting times, compressive strength, contents of calcium hydroxide and ettringite in the hardened paste, microstructure and economic and environmental considerations, were addressed in detail. The results show that, overall, WCO favorably improves cement grinding. WCO prolonged the cement setting times and resulted in longer setting times. Additionally, more remarkable effects were found in cements in which WCO contained more unsaturated fatty acid. WCOs increased the cement strength. However, this enhancement was rated with respect to the WCO contents and components. WCOs decreased the CH and AFt contents in the cement hardened paste. Even the AFt content at later ages was reduced when WCO was used. WCO also densify microstructure of the hardened cement paste. It is economically and environmentally feasible to use WCOs as grinding aids in the cement grinding process. These results contribute to the application of WCOs as grinding aids and to the safe management of WCO. Copyright © 2016 Elsevier Ltd. All rights reserved.

  14. Electrophoretic deposition grinding (EPDG) for improving the precision of microholes drilled via ECDM

    Science.gov (United States)

    Yan, Biing-Hwa; Yang, Ching-Tang; Huang, Fuang-Yuan; Lu, Zhe-Hong

    2007-02-01

    Electrochemical discharge machining (ECDM) is an alternative method to microdrill Pyrex glass for MEMS devices. However, the taper and the heat-affected zone of the microholes resulting from the thermal energy is a problem to which attention has to be paid. This study attempts to improve the ECDMed microhole quality by applying electrophoretic deposition grinding (EPDG). ECDM was first used to drill a microhole and was followed by EPDG to refine the hole. The experimental results demonstrated that selecting a suitable diameter of the tool in EPDG is important to improve the taper angle of microholes machined by ECDM. A step shape tool with phi210 µm diameter was designed as a critical factor for improving the taper. An excellent taper angle of 0.2° could be achieved. At the beginning of EPDG, the taper angle and wavy surface of the ECDMed hole were improved by the step shape tool. The subsequent EPDG further improved the surface roughness. Additionally, a sufficient grinding time was required to produce a fine surface. Improving surface roughness requires a higher tool rotation speed and a longer grinding time. However, the dislodging of abrasives in the entrance will worsen the roundness and increase the diameter difference of the hole. Suitable grinding parameters for use in the experiments include tool rotation speed: 1500 rpm, abrasive size: 0.3 µm and grinding time: 500 s. After EPDG, the surface roughness of the microholes achieved was 5 nm Ra. This study demonstrates the feasibility of using EPDG to improve the quality of the ECDMed hole.

  15. Anterior temporalis and suprahyoid EMG activity during jaw clenching and tooth grinding.

    Science.gov (United States)

    Aldana, Karina; Miralles, Rodolfo; Fuentes, Aler; Valenzuela, Saúl; Fresno, María Javiera; Santander, Hugo; Gutiérrez, Mario Felipe

    2011-10-01

    The aim of this study was to evaluate the anterior temporalis and suprahyoid electromyographic (EMG) activity during jaw clenching and tooth grinding at different jaw posture tasks. The study included 30 healthy subjects with natural dentition and bilateral molar support, incisive protrusive guidance and bilateral laterotrusive canine guidance. Bipolar surface electrodes were located on the right anterior temporalis and suprahyoid muscles. Three EMG recordings in the standing position were performed in the following tasks: C. clenching in the intercuspal position (IP); P1. eccentric grinding from IP to protrusive edge-to-edge contact position; P2. clenching in protrusive edge-to-edge contact position; P3. concentric grinding from protrusive edge-to-edge contact position to IP; L1. eccentric grinding from IP to laterotrusive edge-to-edge contact position; L2. clenching in laterotrusive edge-to-edge contact position; L3. concentric grinding from laterotrusive edge-to-edge contact position to IP. EMG activity during protrusive and laterotrusive tasks was lower than intercuspal position in the anterior temporalis, whereas an opposite EMG pattern was observed in the suprahyoid muscles activity, excepting recorded activity in L2 (mixed model with unstructured covariance matrix). Anterior temporalis activity was higher during P3 than P1 and P2 tasks and during L3 than L1 and L2 tasks, whereas in the suprahyoid muscles, activity was higher during P1 than P2 tasks and during L1 than L2 and L3 tasks. These results could support the idea of a differential modulation of the motor neuron pools of anterior temporalis and suprahyoid muscles of peripheral and/or central origin.

  16. Automatic detection of thermal damage in grinding process by artificial neural network

    Directory of Open Access Journals (Sweden)

    Fábio Romano Lofrano Dotto

    2003-12-01

    Full Text Available This work aims to develop an intelligent system for detecting the workpiece burn in the surface grinding process by utilizing a multi-perceptron neural network trained to generalize the process and, in turn, obtnaing the burning threshold. In general, the burning occurrence in grinding process can be detected by the DPO and FKS parameters. However, these ones were not efficient at the grinding conditions used in this work. Acoustic emission and electric power of the grinding wheel drive motor are the input variable and the output variable is the burning occurrence to the neural network. In the experimental work was employed one type of steel (ABNT-1045 annealed and one type of grinding wheel referred to as TARGA model ART 3TG80.3 NVHB.Esse trabalho tem por objetivo o desenvolvimento de um sistema inteligente para detecção da queima no processo de retificação tangencial plana através da utilização de uma rede neural perceptron multi camadas, treinada para generalizar o processo e, conseqüentemente, obter o limiar de queima. Em geral, a ocorrência da queima no processo de retificação pode ser detectada pelos parâmetros DPO e FKS. Porém esses parâmetros não são eficientes nas condições de usinagem usadas nesse trabalho. Os sinais de emissão acústica e potência elétrica do motor de acionamento do rebolo são variáveis de entrada e a variável de saída é a ocorrência da queima. No trabalho experimental, foram empregados um tipo de aço (ABNT 1045 temperado e um tipo de rebolo denominado TARGA, modelo ART 3TG80.3 NVHB.

  17. Surface quality of a 1m Zerodur part using an effective grinding mode

    Science.gov (United States)

    Tonnellier, X.; Shore, P.; Morantz, P.; Orton, D.

    2008-09-01

    A new ultra precision large optics grinding machine, BoX (R) , has been developed at Cranfield University. This machine is located at the UK's Ultra Precision Surfaces laboratory at the OpTIC Technium, North Wales. This machine offers a rapid and economic solution for grinding large off-axis aspherical and free-form optical components. This paper presents an analysis of surface and subsurface damage assessments of Zerodur(R) ground using diamond resin bonded grinding wheels. Zerodur(R) was tested as it is one of the materials currently under study for making extremely large telescope (ELT) segmented mirrors such as in the E-ELT project. The grinding experiments have been conducted on the BoX(R) grinding machine using wheels with grit sizes of 76 μm, 46 µm and 25 μm. The highest material removal rate (187.5 mm3/s) used ensures that a 1 metre diameter optic can be ground in less than 10 hours. The surface roughness and surface profile were measured using a Form Talysurf. The subsurface damage was revealed using a sub aperture polishing process in combination with an etching technique on small parts. These results are compared with the targeted form accuracy of 1 μm p-v over a 1 metre part, surface roughness of 50-150 nm RMS and subsurface damage in the range of 2-5 μm. This process stage was validated on a 1 metre hexagonal Zerodur(R) part.

  18. Ibuprofen-Amino Acids Co-Crystal Screening Via Co-Grinding Methods

    Directory of Open Access Journals (Sweden)

    Othman Muhamad Fitri

    2016-01-01

    Full Text Available The importance of pharmaceutical co-crystals now has been recognized in order to improve the research and development in pharmaceutical industries. Low solubility of active pharmaceutical ingredient (API has led to the growth of new pharmaceutical co-crystals formation as it enhances the physicochemical properties of the API. In this works, preparation of new co-crystal formation between ibuprofen (IBP with selected amino acid compounds were performed by using dry grinding and liquid assisted grinding (LAG techniques. Ibuprofen (IBP was selected as the API meanwhile glycine (GLY, L-alanine (ALA and L-proline (PRO were selected as co-crystal former (CCF agents. The products of IBP-co-former from grinding experiments for the formation of co-crystals were characterized and verified using X-Ray Powder Diffraction (XRPD, Differential Scanning Calorimetry (DSC and Fourier Transform Infra-Red Spectroscopy (FTIR. The finding reveals that the IBP-PRO co-crystals have successfully formed. For IBP-PRO system, new crystalline peaks from XRPD were recorded at 2θ values of 4.374°, 5.436° and 10.944° from dry grinding technique and 4.41°, 5.436° and 10.962° for liquid assisted grinding (LAG technique. A new melting point of 257.49 °C was discovered for IBP-ALA indicates the possibility of co-crystals formation. On the other hand, the analysis for IBP-GLY shows that no co-crystals formed in the system.

  19. Effect of grinding wheel granularity on the grinding-hardened layer of 42CrMo steel%砂轮粒度对42CrMo钢磨削强化层的影响

    Institute of Scientific and Technical Information of China (English)

    时海芳; 刘波; 马壮; 刘克铭

    2011-01-01

    在精密卧式磨床M7132A上,利用磨削加工产生的大量磨削热对磨削加工表面进行淬火处理.采用砂轮作为磨削淬火的加工工具,研究不同粒度的刚玉砂轮对42CrMo钢进行磨削淬火试验及强化层的组织和硬度的影响.结果表明:随着砂轮粒度的减小,距加工表面的强化层组织越细小;强化层的显微硬度分布曲线基本相同,但是距强化层至加工表面0.25 mm时,随着砂轮粒度的减小,强化层显微硬度增大,磨削强化层厚度增加.%Grinding heat generated from grinding was used to do hardening treatment for grinding machining surface on horizontal precision grinder (M7132A). The grinding wheel was used as grind-hardening machining tool to study the influence of grinding wheel granularity on microstructure and hardness of strengthened layer of 42CrMo. The results show that with the decrease of the particle size of grinding wheel, microstructure of strengthened layer on machined surface is fine. The microhardness distribution curve of strengthened layer is basicly same, but when the strengthened layer is 0.25 mm away from the machined surface, the decrease of particle size of grinding wheel will lead to the increase of microhardness of strengthened layer. Thickness of the grinding-strengthened layer increases.

  20. The grinding tip of the sea urchin tooth exhibits exquisite control over calcite crystal orientation and Mg distribution.

    Science.gov (United States)

    Ma, Yurong; Aichmayer, Barbara; Paris, Oskar; Fratzl, Peter; Meibom, Anders; Metzler, Rebecca A; Politi, Yael; Addadi, Lia; Gilbert, P U P A; Weiner, Steve

    2009-04-14

    The sea urchin tooth is a remarkable grinding tool. Even though the tooth is composed almost entirely of calcite, it is used to grind holes into a rocky substrate itself often composed of calcite. Here, we use 3 complementary high-resolution tools to probe aspects of the structure of the grinding tip: X-ray photoelectron emission spectromicroscopy (X-PEEM), X-ray microdiffraction, and NanoSIMS. We confirm that the needles and plates are aligned and show here that even the high Mg polycrystalline matrix constituents are aligned with the other 2 structural elements when imaged at 20-nm resolution. Furthermore, we show that the entire tooth is composed of 2 cooriented polycrystalline blocks that differ in their orientations by only a few degrees. A unique feature of the grinding tip is that the structural elements from each coaligned block interdigitate. This interdigitation may influence the fracture process by creating a corrugated grinding surface. We also show that the overall Mg content of the tooth structural elements increases toward the grinding tip. This probably contributes to the increasing hardness of the tooth from the periphery to the tip. Clearly the formation of the tooth, and the tooth tip in particular, is amazingly well controlled. The improved understanding of these structural features could lead to the design of better mechanical grinding and cutting tools.

  1. Closed-Loop Feedback Flank Errors Correction of Topographic Modification of Helical Gears Based on Form Grinding

    Directory of Open Access Journals (Sweden)

    Huiliang Wang

    2015-01-01

    Full Text Available To increase quality, reduce heavy-duty gear noise, and avoid edge contact in manufacturing helical gears, a closed-loop feedback correction method in topographic modification tooth flank is proposed based on the gear form grinding. Equations of grinding wheel profile and grinding wheel additional radial motion are derived according to tooth segmented profile modification and longitudinal modification. Combined with gear form grinding kinematics principles, the equations of motion for each axis of five-axis computer numerical control forming grinding machine are established. Such topographical modification is achieved in gear form grinding with on-machine measurement. Based on a sensitivity analysis of polynomial coefficients of axis motion and the topographic flank errors by on-machine measuring, the corrections are determined through an optimization process that targets minimization of the tooth flank errors. A numerical example of gear grinding, including on-machine measurement and closed-loop feedback correction completing process, is presented. The validity of this flank correction method is demonstrated for tooth flank errors that are reduced. The approach is useful to precision manufacturing of spiral bevel and hypoid gears, too.

  2. The grinding of uranium dioxide from fluidized beds; Estudio del m icronizado del UO{sub 2} procedente de lechos Fluidizados

    Energy Technology Data Exchange (ETDEWEB)

    Alonso Folgueras, J. A.

    1974-07-01

    This work deals with the UO{sub 2} vibratory grinding, the UO{sub 2} obtained from fluidized beds. In this study the grinding time has been correlated with surface area, stoichiometry, granulometry and grinded product contamination. The efficiency losses in the grinding of moisten UO{sub 2} are outlined. Finally it is made a brief study of the granulate obtained from the grinded UO{sub 2} as well as the green pellets resulting from it, taking into consideration the dispersion of its density and height. (Author)

  3. Double plate in treatment of comminuted fracture of tibial plateau%双钢板治疗胫骨平台粉碎性骨折

    Institute of Scientific and Technical Information of China (English)

    梁强; 叶文胜; 杨华

    2012-01-01

    目的 探讨双钢板内固定治疗胫骨平台粉碎性骨折的临床效果.方法 分析32例采用双钢板内固定加植骨治疗胫骨平台粉碎性骨折,内侧用小的直钢板,外侧用"高尔夫"钢板,辅以植骨,术后早期膝关节功能锻炼.结果 所有病例均骨性愈合,有3例出现外侧平台再次塌陷,有2例出现切口渗液,经对症治疗后,Ⅱ期愈合.参照Lysholmy评分标准,优良率达90.6%.结论 双钢板治疗胫骨平台粉碎性骨折是一种较为确切的临床治疗方法.%Objective To explore the double plate by fixation of tibial plateau comminuted fracture. Methods All 32 cases of double steel plate fixation and bone graft in the treatment of the tibial plateau comminuted fracture were analysed, with small straight plate applied in medial, " Golf" steel in lateral, supplemented with bone grafting, and early postoperative knee function exercise. Results All cases were healed, of which 3 cases appeared outside platform to collapse, 2 cases were with incisional drainage after symptomatic therapy, which healed in two phases. According to Lysholmy standard, the excellent and good rate was 90. 6% . Conclusion Double plate in treatment of comminuted fracture of tibia plateau is a more precise clinical treatment method.

  4. Research on Grinding and Polishing Technics of Stainless Steel Spade with Coated Abrasive Belt%不锈钢铲的高效机械化砂带磨削及抛光工艺研究

    Institute of Scientific and Technical Information of China (English)

    余岩

    2011-01-01

    针对不锈钢铲形状不规则、手工打磨效率低、环境差、劳动强度大、质量不稳定等问题,提出采用高教砂带磨削的方案,并介绍几种特殊磨头的结构设计和工艺实施.与手工磨削的对比表明:采用新方案可提高效率约3倍,变手工操作为自动化作业,改善作业环境,降低劳动强度,保证产品质量的一致性和稳定性.%To overcome various disadvantages, such as lower efficiency, laboriousness, bad operation environment, and unsta ble quality of manual operation for the stainless steel spade with irregular shapes, the scheme adopting high efficiency grinding and pol ishing with coated abrasive belt was put forward. The structure designs and technics implementations for several special grinding heads were discussed. The results of comparing with manual grinding and polishing demonstrate that many various benefits to the spade ma chining are brought by the new scheme, with efficiency increased by 3 times, tasks changed to automatic from manual, healthy opera tional environment provided, reduced laboring intensity, and assured surface quality.

  5. Simulation of Flow and Heat Transfer of Mist/Air Impinging Jet on Grinding Work-Piece

    OpenAIRE

    Fan Jiang; Han Wang; Yijun Wang; Jianhua Xiang

    2016-01-01

    The numerical investigation is presented for flow and heat transfer on grinding work-piece with mist/air impinging jet by using DPM (discrete phase model) model. The tracks of the mist droplets show most of them are accumulated on the right surface of grinding zone, and can be influenced by the rotating speed of the grinding wheel, the position and the number of the jet nozzle. The mechanism model of enhance cooling by mist/air impinging jet is developed, which indicated the mist droplet is a...

  6. Effectiveness of dust control methods for crystalline silica and respirable suspended particulate matter exposure during manual concrete surface grinding.

    Science.gov (United States)

    Akbar-Khanzadeh, Farhang; Milz, Sheryl A; Wagner, Cynthia D; Bisesi, Michael S; Ames, April L; Khuder, Sadik; Susi, Pam; Akbar-Khanzadeh, Mahboubeh

    2010-12-01

    Concrete grinding exposes workers to unacceptable levels of crystalline silica dust, known to cause diseases such as silicosis and possibly lung cancer. This study examined the influence of major factors of exposure and effectiveness of existing dust control methods by simulating field concrete grinding in an enclosed workplace laboratory. Air was monitored during 201 concrete grinding sessions while using a variety of grinders, accessories, and existing dust control methods, including general ventilation (GV), local exhaust ventilation (LEV), and wet grinding. Task-specific geometric mean (GM) of respirable crystalline silica dust concentrations (mg/m³ for LEV:HEPA-, LEV:Shop-vac-, wet-, and uncontrolled-grinding, while GV was off/on, were 0.17/0.09, 0.57/0.13, 1.11/0.44, and 23.1/6.80, respectively. Silica dust concentrations (mg/m³ using 100-125 mm (4-5 inch) and 180 mm (7 inch) grinding cups were 0.53/0.22 and 2.43/0.56, respectively. GM concentrations of silica dust were significantly lower for (1) GV on (66.0%) vs. off, and (2) LEV:HEPA- (99.0%), LEV:Shop-vac- (98.1%) or wet- (94.4%) vs. uncontrolled-grinding. Task-specific GM of respirable suspended particulate matter (RSP) concentrations (mg/m³ for LEV:HEPA-, LEV:Shop-vac-, wet-, and uncontrolled grinding, while GV was off/on, were 1.58/0.63, 7.20/1.15, 9.52/4.13, and 152/47.8, respectively. GM concentrations of RSP using 100-125 mm and 180 mm grinding cups were 4.78/1.62 and 22.2/5.06, respectively. GM concentrations of RSP were significantly lower for (1) GV on (70.2%) vs. off, and (2) LEV:HEPA- (98.9%), LEV:Shop-vac- (96.9%) or wet- (92.6%) vs. uncontrolled grinding. Silica dust and RSP were not significantly affected by (1) orientation of grinding surfaces (vertical vs. inclined); (2) water flow rates for wet grinding; (3) length of task-specific sampling time; or, (4) among cup sizes of 100, 115 or 125 mm. No combination of factors or control methods reduced an 8-hr exposure level to below the

  7. Modeling and research of temperature distribution in surface layer of titanium alloy workpiece during AEDG and conventional grinding

    Science.gov (United States)

    Gołąbczak, M.; Gołąbczak, A.; Konstantynowicz, A.; Święcik, R.

    2016-11-01

    Titanium and its alloys are widely recognized as the hardly machinable materials, especially due to their relatively high hardness, low thermal conductivity and possible subcritical superplasticity. Then, a thorough control of the machining process parameters shall be maintained. In this paper, we have concentrated on the grinding of the Ti6Al4V titanium alloy using cBN (boron nitride) grinding wheel combined with the AEDG (abrasive electrodischarge grinding) process. The mathematical model we have dealt with has been based mainly on Jaeger model of the heat taking over between sliding bodies with substantial upgrades related to:estimation of the frictional heat generating based on friction forces distribution,

  8. ELID Mirror Grinding Technology——Development of Metal Bonded Grinding Wheel%ELID镜面磨削技术——金属结合剂砂轮的研制

    Institute of Scientific and Technical Information of China (English)

    关佳亮; 郭东明; 周曙光; 袁哲俊

    2001-01-01

    As the result of the study on the effects of copper powder and other relative metal additives used for ELID grinding wheel manufacturing, a new kind of grinding wheel is presented for ELID grinding and experimental results show that such a grinding wheel has its great advantage and can be used for production pur pose.%采用铜粉、还原铁粉、铸铁粉并辅以改善铁粉和铸铁粉末冶金性能的金属添加剂作配方,烧制出适合现有生产条件的ELID磨削用砂轮磨块。性能检验表明该配方满足了ELID磨削要求。

  9. 粉碎性髌骨骨折术后康复治疗机制探讨%Study on mechanism involved in postoperative rehabilitation of comminuted fracture of patella

    Institute of Scientific and Technical Information of China (English)

    韩裕; 李大志; 何先晓; 张连明; 陈建华; 张玉宏

    2002-01-01

    Objective To investigate mechanism involved in knee joint rehabilition by comprehensive rehabilitation therapy following comminuted fracture of patella surgery.Method 25 patients suffered from comminuted fracture of patella received rehabilitation training,drugs administration and physical therapy.Results Knee joint function was evaluated,excellent 22 cases,good 2 cases,favorable 1 case,good rate was 96% .Conclusion Rehabilitation of knee joint is satisfying in patients underwent comprehensive rehabilitation treatment.So,comprehensive rehabilitation treatment is valuable in clinic.

  10. Grinding and polishing instead of sectioning for the tissue samples with a graft: Implications for light and electron microscopy.

    Science.gov (United States)

    Mukhamadiyarov, Rinat A; Sevostyanova, Victoria V; Shishkova, Daria K; Nokhrin, Andrey V; Sidorova, Olga D; Kutikhin, Anton G

    2016-06-01

    A broad use of the graft replacement requires a detailed investigation of the host-graft interaction, including both histological examination and electron microscopy. A high quality sectioning of the host tissue with a graft seems to be complicated; in addition, it is difficult to examine the same tissue area by both of the mentioned microscopy techniques. To solve these problems, we developed a new technique of epoxy resin embedding with the further grinding, polishing, and staining. Graft-containing tissues prepared by grinding and polishing preserved their structure; however, sectioning frequently required the explantation of the graft and led to tissue disintegration. Moreover, stained samples prepared by grinding and polishing may then be assessed by both light microscopy and backscattered scanning electron microscopy. Therefore, grinding and polishing outperform sectioning when applied to the tissues with a graft.

  11. Pre-etching vs. grinding in promotion of adhesion to intact enamel using self-etch adhesives.

    Science.gov (United States)

    Nazari, Amir; Shimada, Yasushi; Sadr, Alireza; Tagami, Junji

    2012-01-01

    This study was aimed to determine the effectiveness of grinding and pre-etching in promotion of adhesion to human intact enamel using the self-etch adhesive (SEA) Adper Easy Bond (3M ESPE). Etch-and-rinse adhesive Adper Single Bond (3M ESPE) served as control. Composite cylinders (AP-X Kuraray) were built and after 24 h micro-shear bond strengths (MSBS) were measured. Bonding interfaces were evaluated under scanning electron microscope (SEM). For evaluation of average roughness (Ra) and morphological analysis, treated enamel surfaces were observed under SEM and confocal laser scanning microscope (CLSM) with 3D surface profiling. Highest bond strengths were obtained by pre-etching and grinding showed a less significant role. Phosphoric acid (PA) etching compare to grinding created significantly rougher surface (Ra: 0.72 and 0.43 µm respectively). Therefore, this study recommends pre-etching the intact enamel prior to application of the adhesive instead of grinding.

  12. Comminution by hydriding-dehydriding process of the U-Zr-Nb alloys stabilized at different phases by aging heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Cantagalli, Natalia Mattar; Pais, Rafael Witter Dias; Braga, Daniel Martins; Santos, Ana Maria Matildes dos; Ferraz, Wilmar Barbosa, E-mail: ferrazw@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG) Belo Horizonte, MG (Brazil)

    2011-07-01

    Powders of the U-Zr-Nb alloys are raw materials for obtaining plate-type dispersion fuel of high density and medium enrichment for research and test reactors as well as small power reactors. U-2.5Zr-7.5Nb and U-3Zr-9Nb (wt%) alloys, initially homogenized at high temperatures, were transformed at different phases by means aging heat treatments, and then comminuted by hydriding-dehydriding process to powder production. The phases transformations were obtained by the homogenization of the U-2.5Zr-7.5Nb and U-3Zr-9Nb alloys at high temperatures (1000 deg C for 1 and 16 h), followed by aging heat treatment at 600 deg C, in times of 0.5 h, 3.0 h and 24h, and subsequently quenched in water to stabilize the desired phase. The comminution process was performed at 200 deg C for different times ranging from 20 minutes to 4 hours. The powders were then characterized by scanning electron microscopy, X-ray diffraction and determination of particle size distribution by means of laser equipment CILAS. One of the main objectives of this study was to verify the influence of the different phases in the characteristics of the obtained powders. It was found that alloys stabilized in gamma phase produced powders with smaller particles sizes than those with cellular structure of the {alpha} and {gamma} phases. Regardless of retained phases, the produced powders consist of agglomerates with irregular morphology. (author)

  13. Bending Distortion Analysis of a Steel Shaft Manufacturing Chain from Cold Drawing to Grinding

    Science.gov (United States)

    Dias, Vinicius Waechter; da Silva Rocha, Alexandre; Zottis, Juliana; Dong, Juan; Epp, Jérémy; Zoch, Hans Werner

    2017-04-01

    Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts.

  14. Synthesis and electrochemical preformances of tribasic and tetrabasic lead sulfates prepared by reactive grinding

    Science.gov (United States)

    Grugeon-Dewaele, S.; Laruelle, S.; Joliveau-Vallat, F.; Torcheux, L.; Delahaye-Vidal, A.

    Tribasic lead sulfate (3BS) and tetrabasic lead sulfate (4BS), used as precursors of the positive active material in the lead/acid batteries, were prepared by a new method: reactive grinding. The effects of various experimental parameters (stoichiometry, hygrometry of the starting compounds, duration of mechanical treatment) upon the nature and morphological features of the resulting phase were investigated. Among them, hygrometry turned out to be the most critical one. With water in excess, only 3BS was produced while dry reagents led to 4BS. In both cases, samples with a small particle size and high reactivity were obtained. In order to evaluate the influence of the morphology upon the electrochemical performances of such grinding produced samples, the capacity was measured and compared with that of traditional 3BS and 4BS samples.

  15. An investigation of the corrosive wear of steel balls in grinding of sulphide ores

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2015-06-01

    Full Text Available Ball mills are common grinding equipment in mineral processing industries. Ball wear results from three mechanisms namely impact, abrasion and corrosion. Of these, the corrosion mechanism is the least investigated, due to its chemical-electrochemical nature. Therefore, the aims of this research were to investigate the grinding chemistry influence (slurry pH, solid percentage, water chemistry and gas purging on corrosive wear of steel balls and to determine the contribution of corrosion mechanism to total wear of steel balls. The results indicated that the mass losses of steel balls could be reduced considerably by controlling the pulp chemistry inside the mill. In addition, the results showed that 73.51% of the corrosion products are generated from the oxidation of steel balls. It was also estimated that the corrosion mechanism accounts for 26.68% of the total wear of steel balls.

  16. Freeform surface grinding and polishing by CCOS based on industrial robot

    Science.gov (United States)

    Liu, HaiTao; Wan, YongJian; Zeng, ZhiGe; Xu, LiChao; Zhao, HongShen; Fang, Kai

    2016-10-01

    The grinding and polishing of freeform surface by using Computer Controlled Optical Surfacing (CCOS) technology are discussed. Instead of using Computer Numeric Control (CNC) machine, a 6-axises industrial robot TX200 from Stäubli Co. Ltd. is used as the motion platform. In order to perform the movement that CCOS technology needs, the coordinate system of the robot in processing is reviewed and the offline programming method for robot is presented. The material removal experiments during grinding and polishing process on the robotic CCOS platform are been carried out. A rectangular toroid surface workpiece and a circular off-axis parabolic surface workpiece are being fabricated on the robotic CCOS platform, and the latest results will be discussed here.

  17. The effect of bean origin and temperature on grinding roasted coffee

    Science.gov (United States)

    Uman, Erol; Colonna-Dashwood, Maxwell; Colonna-Dashwood, Lesley; Perger, Matthew; Klatt, Christian; Leighton, Stephen; Miller, Brian; Butler, Keith T.; Melot, Brent C.; Speirs, Rory W.; Hendon, Christopher H.

    2016-04-01

    Coffee is prepared by the extraction of a complex array of organic molecules from the roasted bean, which has been ground into fine particulates. The extraction depends on temperature, water chemistry and also the accessible surface area of the coffee. Here we investigate whether variations in the production processes of single origin coffee beans affects the particle size distribution upon grinding. We find that the particle size distribution is independent of the bean origin and processing method. Furthermore, we elucidate the influence of bean temperature on particle size distribution, concluding that grinding cold results in a narrower particle size distribution, and reduced mean particle size. We anticipate these results will influence the production of coffee industrially, as well as contribute to how we store and use coffee daily.

  18. High Efficiency Axial Deep Creep-Feed Grinding Machining Technology of Engineering Ceramics Materials

    Institute of Scientific and Technical Information of China (English)

    GUO Fang; ZHANG Baoguo; LU Hong; TIAN Xinli; WANG Jianquan; LI Fuqiang

    2012-01-01

    Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials,which is an original method to process the cylindrical ceramics materials or hole along its axis.The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process,and realized high efficiency,low-cost process of engineering ceramics materials.Compared with high speed-deep grinding machining,this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost.In addition,removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed,and the processed part is seldom destroyed,only by adjusting the axial force to control the length of transverse cracks.

  19. A mathematical model for surface roughness of fluidic channels produced by grinding aided electrochemical discharge machining (G-ECDM)

    OpenAIRE

    Ladeesh V. G.; Manu R

    2017-01-01

    Grinding aided electrochemical discharge machining is a hybrid technique, which combines the grinding action of an abrasive tool and thermal effects of electrochemical discharges to remove material from the workpiece for producing complex contours. The present study focuses on developing fluidic channels on borosilicate glass using G-ECDM and attempts to develop a mathematical model for surface roughness of the machined channel. Preliminary experiments are conducted to study the effect of mac...

  20. The Tucker technique: the proximal hollow grind to address a root concavity.

    Science.gov (United States)

    Hess, T A

    2014-01-01

    Cast gold inlays have long been used to conservatively restore compromised tooth structure. When the mesial or distal proximal surfaces are indicated for restoration and a cast gold restoration is desired, traditionally a box is prepared with an external bevel. Often a root concavity does not allow for a standard box form or the external and/or internal bevels. A proximal hollow grind can be utilized to address limits of standard inlay or onlay preparation design.

  1. Analysis of surface integrity of grinded gears using Barkhausen noise analysis and x-ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Vrkoslavová, Lucie; Louda, Petr [Institute for Nanomaterials, Advanced Technologies and Innovation, Technical University of Liberec (Czech Republic); Malec, Jiři [Department of Analytic Services, PCS s.r.o. (Czech Republic)

    2014-02-18

    The contribution is focused to present results of study grinded gears made of 18CrNiMo7-6 steel used in the wind power plant for support (service) purposes. These gears were case-hardened due to standard hard case and soft core formation. This heat treatment increases wear resistance and fatigue strength of machine parts. During serial production some troubles with surface integrity have occurred. When solving complex problems lots of samples were prepared. For grinding of gears were used different parameters of cutting speed, number of material removal and lots from different subsuppliers. Material characterization was carried out using Barkhausen noise analysis (BNA) device; X-ray diffraction (XRD) measurement of surface residual stresses was done as well. Depth profile of measured characteristics, e.g. magnetoelastic parameter and residual stress was obtained by step by step layers' removing using electrolytic etching. BNA software Viewscan was used to measure magnetizing frequency sweep (MFS) and magnetizing voltage sweep (MVS). Scanning of Magnetoelastic parameter (MP) endwise individual teeth were also carried out with Viewscan. These measurements were done to find problematic surface areas after grinding such as thermal damaged locations. Plots of the hardness and thickness of case-hardened layer on cross sections were measurered as well. Evaluation of structure of subsurface case-hardened layer and core was made on etched metallographic patterns. The aim of performed measurements was to find correlation between conditions of grinding, residual stresses and structural and magnetoelastic parameters. Based on correlation of measured values and technological parameters optimizing the production of gears will be done.

  2. 移动磨削装置的设计%The Design of Mobile Grinding Device

    Institute of Scientific and Technical Information of China (English)

    张占福; 赵志

    2014-01-01

    移动磨削装置的设计,主要是利用普通机床设备,通过增加自行设计开发的移动式卧车磨削装置,将其装夹在卧式车床的刀架上,作为磨削工具,使其达到以车代磨的目的,实现对矿浆输送隔膜泵设备中各种不同规格隔膜室的远距离、高磨蚀加工。该移动式卧车磨削隔膜室装置具有效率高、运行可靠和制造成本低等诸多优点,有利于节约能源和环境保护,市场前景非常广阔,现广泛应用于公司各种国内大型隔膜腔及内孔圆弧加工。%The design of moving grinding equipment is made by adding moving lie -grinding device to the-machine tool facility .The device is loaded on knife rest of lie -grindiing . As a grinding tool ,this gringding equipment can machine the septum -ventricle of the mine -feeding septum -equipment in long distance and hight ablation .This make turning machining displace grinding machining .The equipment has some merit as hight -efficiency ,good credibility and lower cost . In favor of saving energy and protecting envi-ronment ,this equipment has very great foreground in market and had been used in machining the septum -ventricle and the arc of in hole at our company .

  3. Analysis of surface integrity of grinded gears using Barkhausen noise analysis and x-ray diffraction

    Science.gov (United States)

    Vrkoslavová, Lucie; Louda, Petr; Malec, Jiři

    2014-02-01

    The contribution is focused to present results of study grinded gears made of 18CrNiMo7-6 steel used in the wind power plant for support (service) purposes. These gears were case-hardened due to standard hard case and soft core formation. This heat treatment increases wear resistance and fatigue strength of machine parts. During serial production some troubles with surface integrity have occurred. When solving complex problems lots of samples were prepared. For grinding of gears were used different parameters of cutting speed, number of material removal and lots from different subsuppliers. Material characterization was carried out using Barkhausen noise analysis (BNA) device; X-ray diffraction (XRD) measurement of surface residual stresses was done as well. Depth profile of measured characteristics, e.g. magnetoelastic parameter and residual stress was obtained by step by step layers' removing using electrolytic etching. BNA software Viewscan was used to measure magnetizing frequency sweep (MFS) and magnetizing voltage sweep (MVS). Scanning of Magnetoelastic parameter (MP) endwise individual teeth were also carried out with Viewscan. These measurements were done to find problematic surface areas after grinding such as thermal damaged locations. Plots of the hardness and thickness of case-hardened layer on cross sections were measurered as well. Evaluation of structure of subsurface case-hardened layer and core was made on etched metallographic patterns. The aim of performed measurements was to find correlation between conditions of grinding, residual stresses and structural and magnetoelastic parameters. Based on correlation of measured values and technological parameters optimizing the production of gears will be done.

  4. Experimental Study of Machinability in Mill-grinding of SiCp/Al Composites

    Institute of Scientific and Technical Information of China (English)

    LI Jianguang; DU Jinguang; YAO Yingxue; HAO Zhaopeng; LIU Xiao

    2014-01-01

    An attempt was made to investigate the machinability of SiCp/Al composites based on the experimental study using mill-grinding processing method. The experiments were carried out on a high-speed CNC machining center using integrated abrasive cutting tool. The effects of combined machining parameters, e g, cutting speed (vs), feed rate (vf), and depth of cut (ap), with the same change of material removal rate (MRR) on the mill-grinding force and surface roughness (Ra) were investigated. The formation mechanism of typical machined surface defects was analyzed by SEM. The experimental results reveal that with the same change of material removal rate, lower mill-grinding force values can be gained by increasing depth of cut and feed rate simultaneously at higher cutting speed. With the same change of MRR value, lower surface roughness values can be gained by increasing the feed rate at higher cutting speed, rather than just increasing the depth of cut, or increasing the feed rate and depth of cut simultaneously. The machined surface of SiCp/Al composites reveals typical defects which can influence surface integrity.

  5. Grinding Characteristic of Multi-walled Carbon Nanotubes-alumina Composite Particle

    Institute of Scientific and Technical Information of China (English)

    B MUNKHBAYAR; Nasan BAYARAA; Hafizur REHMAN; Junhyo KIM; Hanshik CHUNG; Hyomin JEONG

    2012-01-01

    The synthesis of new materials containing multi-walled carbon nanotubes (MWCNTs) and the microstructure of alumina particles were investigated and characterized.The MWCNTs and alumina particles were ground under both the dry and wet conditions with various rotation speeds (200-400 r/min) in planetary ball milling machine,and their combination characteristics were described.The experimental results were examined by scanning electron microscopy (SEM),X-ray diff action (XRD),transmission electron microscopy (TEM) and particle sizing analysis (PSA).SEM result revealed that the combination of MWCNTs -Alumina particles mixed quite well under both the dry and wet grinding with rotation speed of 400 r/min.XRD characterization indicated the better result could get in ground samples at a rotation speed of 400 r/min.PSA result showed the particle size decreased with increase the grinding speeds.From the overall results,we observed that the grinding method can be used to synthesize new material with high efficiency.

  6. Rapidly removing grinding damage layer on fused silica by inductively coupled plasma processing

    Science.gov (United States)

    Chen, Heng; Zhou, Lin; Xie, Xuhui; Shi, Baolu; Xiong, Haobin

    2016-10-01

    During the conventional optical shaping process of fused silica, lapping is generally used to remove grinding damage layer. But this process is of low efficiency, it cannot meet the demand of large aperture optical components. Therefore, Inductively Coupled Plasma Processing (ICPP) was proposed to remove grinding damage layer instead of lapping. ICPP is a non-contact, deterministic figuring technology performed at atmospheric pressure. The process benefits from its ability to simultaneously remove sub-surface damage (SSD) while imparting the desired figure to the surface with high material remove rate. The removing damage capability of ICPP has preliminarily been confirmed on medium size optical surfaces made of fused silica, meanwhile serious edge warping was found. This paper focused on edge effect and a technique has been designed to compensate for these difficulties. Then it was demonstrated on a large aperture fused silica mirror (Long320mm×Wide370mm×High50mm), the removal depth was 30.2μm and removal rate got 6.6mm3/min. The results indicate that ICPP can rapidly remove damage layer on the fused silica induced by the previous grinding process and edge effect is effective controlled.

  7. Influence of ageing, grinding and preheating on the thermal behaviour of alpha-lactose monohydrate.

    Science.gov (United States)

    Garnier, S; Petit, S; Mallet, F; Petit, M-N; Lemarchand, D; Coste, S; Lefebvre, J; Coquerel, G

    2008-09-01

    It is shown that the onset temperature and the magnitude of thermal events observed during DSC analyses of alpha-lactose monohydrate can be strongly affected by various treatments such as ageing, manual grinding and preheating (cycle of preliminary dehydration and rehydration). In the case of grinding and preheating, the change of dehydration pathways was further investigated by using a suitable combination of characterization techniques, including X-ray powder diffraction (XRPD) performed with a synchrotron source (allowing an accurate Rietveld analysis), scanning electron microscopy (SEM), laser particle size measurements, FTIR spectroscopy and (1)H NMR for the determination of beta-lactose contents in samples. It appeared that the dehydration mechanism is affected not only by a smaller particle size distribution, but also by residual anisotropic lattice distortions and by the formation of surface defects or high energy surfaces. The fusion-recrystallization process occurring between anhydrous forms of alpha-lactose at ca. 170 degrees C is not significantly affected by grinding, whereas a preheating treatment induces an unexpected large increase of the enthalpy associated with this transition. Our observations and interpretations confirm the important role of water molecules in the crystal cohesion of the title compound and illustrate the necessity to consider the history of each sample for a satisfactory understanding of the physical properties and the behaviour of this important pharmaceutical excipient.

  8. Wheel efficiency in the diamond-spark erosion grinding of tungsten carbides

    Science.gov (United States)

    Uzunjan, M. D.; Krasnoscek, J. S.

    1982-11-01

    Diamond-spark erosion grinding on metallic bond is a highly productive process used in working difficult materials. It is of considerable interest to investigate the efficiency of diamond wheels in the grinding of hard alloys while supplying impulse energy to the cutting zone. The efficiency of 150 x 10 x 3 ACK cup wheels made with ACB diamonds on MB1 bond as evaluated experimentally by the multifactor method using the following optimized parameters: removal rate Q (cu mm/min), specific diamond consumption q (mg/g) and a specific grinding cost C (kopecks/cu cm). A TI5K6 hard alloy sample 60 sq mm in cross section was ground using a 3B642 grinder with a 3% soda solution as coolant. The cutting zone was supplied with electrical impulse energy from an SGI 40-440 generator. The mean current ranged from 4 to 10 amps, the impulse frequency was 88 kHz, the degree of porosity was 2, the anode was the diamond wheel and the cathode was the treated material.

  9. Systematic Geometric Error Modeling for Workspace Volumetric Calibration of a 5-axis Turbine Blade Grinding Machine

    Institute of Scientific and Technical Information of China (English)

    Abdul Wahid Khan; Chen Wuyi

    2010-01-01

    A systematic geometric model has been presented for calibration of a newly designed 5-axis turbine blade grinding machine.This machine is designed to serve a specific purpose to attain high accuracy and high efficiency grinding of turbine blades by eliminating the hand grinding process.Although its topology is RPPPR (P:prismatic;R:rotary),its design is quite distinct from the competitive machine tools.As error quantification is the only way to investigate,maintain and improve its accuracy,calibration is recommended for its performance assessment and acceptance testing.Systematic geometric error modeling technique is implemented and 52 position dependent and position independent errors are identified while considering the machine as five rigid bodies by eliminating the set-up errors ofworkpiece and cutting tool.39 of them are found to have influential errors and are accommodated for finding the resultant effect between the cutting tool and the workpiece in workspace volume.Rigid body kinematics techniques and homogenous transformation matrices are used for error synthesis.

  10. Mathematical models of grinding manufacture and tooth contact analysis of spherical gears

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    The spherical gear is a gear-driven mechanism with two degrees of freedom (DOF), which can transfer spatial motion and power. Grinding machining of the spherical gear is performed with a plate grinding wheel by using generating method, and based on mathematical model of the plate grinding wheel, the mathematical model of the spherical gear is set up. And then, the meshing model of a spherical gear pair is developed and the tooth contact analysis (TCA) of the spherical gear pairs is performed. After that, the position of a contact point on teeth surfaces of the spherical gear pair can be solved by using a nonlinear solver. Finally, the paths of contact points on teeth surfaces of the spherical gear are studied: Since every tooth of the spherical gear is diverse, the contact paths of the meshing of the spherical gear pair are complex and multiform. These are very useful to further investigations on transmission theory and practical applications of spherical gear pairs.

  11. Influence of suspension stability on wet grinding for production of mineral nanoparticles

    Institute of Scientific and Technical Information of China (English)

    S. Sakthivel; Venkatesan V. Krishnan; Pitchumani

    2008-01-01

    Grinding behavior of nanoparticles in an attritor mill and the minimum achievable particle size are strongly influenced by the suspension stability. In the present work, suspension stability (i.e. (-potential) of nanoparticles was studied by measuring pH as a function of grinding time in the wet milling process. It was found that after a certain time in an attritor mill, there is no further size reduction and the average product particle size increases monotonically. One of the reasons is that the production of submicron particles leads to more particle-particle interactions and consequently pH of the suspension decreases with grinding time. Usually pH value is related to suspension stability and it can be enhanced by addition of NaOH solution. The maximum negative (-potential of -51.2 mV was obtained at pH of 12 for silica. The higher the (-potential with the same polarity, higher will be the electrostatic repulsion between the particles. Hence, the maximum electrostatic repulsion force was maintained by the adjustment of pH value in wet milling. The experiments were conducted at different pH conditions which were maintained constant throughout the experiments and nanosized particles were obtained consequently.

  12. Application of Ultra-Small Micro Grinding and Micro Milling Tools: Possibilities and Limitations

    Directory of Open Access Journals (Sweden)

    Benjamin Kirsch

    2017-08-01

    Full Text Available Current demands for flexible, individual microstructures in high quality result in high requirements for micro tools. As the tool size defines the minimum structure size, ultra-small tools are needed. To achieve tool diameters of 50 µm and lower, we investigate the complete manufacturing chain of micro machining. From the development of the machine tools and components needed to produce and apply the micro tools, the micro tools themselves, as well as the micro machining processes. Machine tools are developed with the possibility of producing the micro geometry (cutting edge design of micro tools as well as plating processes to produce super abrasive micro grinding tools. Applying these setups, we are able to produce ultra-small micro grinding and micro milling tools with typical diameters of 50 µm and down to 4 µm. However, the application of such tools is very challenging. The article presents possibilities and limitations in manufacturing the micro tools themselves as well as microstructures made with these tools. A special emphasis will be on the influence of the tool substrate in micro milling and grain sizes in micro grinding.

  13. A Hybrid Multiobjective Differential Evolution Algorithm and Its Application to the Optimization of Grinding and Classification

    Directory of Open Access Journals (Sweden)

    Yalin Wang

    2013-01-01

    Full Text Available The grinding-classification is the prerequisite process for full recovery of the nonrenewable minerals with both production quality and quantity objectives concerned. Its natural formulation is a constrained multiobjective optimization problem of complex expression since the process is composed of one grinding machine and two classification machines. In this paper, a hybrid differential evolution (DE algorithm with multi-population is proposed. Some infeasible solutions with better performance are allowed to be saved, and they participate randomly in the evolution. In order to exploit the meaningful infeasible solutions, a functionally partitioned multi-population mechanism is designed to find an optimal solution from all possible directions. Meanwhile, a simplex method for local search is inserted into the evolution process to enhance the searching strategy in the optimization process. Simulation results from the test of some benchmark problems indicate that the proposed algorithm tends to converge quickly and effectively to the Pareto frontier with better distribution. Finally, the proposed algorithm is applied to solve a multiobjective optimization model of a grinding and classification process. Based on the technique for order performance by similarity to ideal solution (TOPSIS, the satisfactory solution is obtained by using a decision-making method for multiple attributes.

  14. Behavior of surface integrity in cylindrical plunge grinding using different cooling systems

    Directory of Open Access Journals (Sweden)

    Leonardo Roberto Silva

    2011-01-01

    Full Text Available The superficial texture of the material can exert a decisive influence on the application and performance of the machined component. The conventional fluids used in grinding processes are environmental risk and can also be dangerous to the health. The disposal of these toxic fluids is expensive and the contamination in the proximities of the machines can present risks to the health for the personnel in the shop floor. This paper analyzes the performance of the minimum quantity lubricant (MQL technique and compares it with the conventional cooling method, developing an optimized fluid application method using a specially designed nozzle, through which a minimum amount of oil is sprayed in a compressed air flow. This paper also explores and discusses the concept of the MQL in the grinding process of hardened AISI 4340 steel. The performance of the MQL technique in grinding was evaluated based on an analysis of the surface integrity (roughness, microstructure and microhardness. As a result, it was realized that the MQL technique provides very similar characteristics to conventional process and can be applied in industry, thus contributing to an environment friendly manufacturing.

  15. Electrolytic In-process Dressing (ELID) for high-efficiency, precision grinding of ceramic parts: An experiment study

    Energy Technology Data Exchange (ETDEWEB)

    Bandyopadhyay, B.P.

    1995-08-01

    This report describes Electrolytic In-process Dressing (ELID) as applied to the efficient, high-precision grinding of structural ceramics, and describes work performed jointly by Dr. B.P. Bandyopadhyay, University of North Dakota, and Dr. R. Ohmori, of the Institute of Physical and Chemical Research (RINEN), Tokyo, Japan, from June through August, 1994. Dr. Ohmori pioneered the novel ELID grinding technology which incorporates electrolytically enhanced, in-process dressing of metal bonded superabrasive wheels. The principle of ELID grinding technology is discussed in the report as will its application for rough grinding and precision grinding. Two types of silicon nitride based ceramics (Kyocerals Si{sub 3}N{sub 4}, and Eaton`s SRBSN) were ground under various conditions with ELID methods. Mirror surface finishes were obtained with {number_sign} 4000 mesh size wheel (average grain size = 4 {mu}m). Results of these investigations are presented in this report. These include the effects of wheel bond type, type of power supply, abrasive grit friability, and cooling fluid composition. The effects of various parameters are discussed in terms of the mechanisms of ELID grinding, and in particular, the manner of boundary layer formation on the wheels and abrasive grit protrusion.

  16. 高纯锆英石湿法超细磨矿工艺参数的研究%STUDY ON WET GRINDING PARAMETERS FOR PRODUCING ULTRAFINE ZIRCON WITH HIGH PURITY

    Institute of Scientific and Technical Information of China (English)

    杨久流; 罗家珂

    2001-01-01

    Ultrafine zircon powder with high purity is a kind of brightening agent in glaze for making high-grade cleaning whiteware. Wet ultrafine grinding is the key operation for producing ultrafine zircon power with high purity, and directly affects the size distribution, d50 and whiteness of the final products. This paper lays emphasis on researching wet grinding process parameters for producing ultrafine zircon power, such as the weight ratio of ball to feed material, grinding density and time, and weight assignment with different ball sizes, and their effects on quality of zircon power.%高纯超细锆英石粉是制造高档卫生洁具陶瓷所用釉料中的乳浊增白剂。湿法超细磨矿是生产高纯超细锆英石粉的关键工序之一,它直接影响最终产品粒度分布、中位粒径和白度。本文着重研究锆英石超细磨矿工艺参数球料比、磨矿浓度、磨矿时间及磨矿介质球径的配比等对锆英石微粉产品质量的影响。

  17. 热管砂轮干磨削温度场数值模拟%Numerical simulation study on temperature field in dry grinding with heat pipe grinding wheel

    Institute of Scientific and Technical Information of China (English)

    梁星慧; 傅玉灿; 赫青山; 陈琛

    2012-01-01

    基于一种利用热管技术对磨削弧区进行强化换热的构想,采用FLUENT软件建立了环形热管砂轮干磨削温度场的仿真模型,得到了热管换热能力与热流密度、转速和砂轮壁厚的关系,并在相同热流密度下对比了热管砂轮与热管砂轮弧区的温度.仿真结果表明:弧区温度会随着热流密度的增大相应升高,随着转速的增大而降低,热管的启动时间会随着砂轮壁厚的增大减慢;相同热流密度下,热管砂轮的弧区温度明显低于无热管砂轮.最后通过干磨削钛合金TC4试验,对仿真结果进行了验证.%Based on the heat pipe technology to exchange heat, the heat transfer model of heat pipe grinding wheel (HPGW) using Fluent software was established. The influence of heat flux, thickness and rotation speed on the heat exchange capability in grinding zone with HPGW was analyzed in dry grinding process. The grinding temperature of HPGW was also compared with the grinding wheel without heat pipe in the same heat flux. The results showed that the grinding temperature of HPGW went up with the rising heat flux, decreased with the rising rotation speed, and the start lime of heat pipe got longer when the thickness increased. Furthermore, the grinding temperature of HPGW was much lower than the grinding wheel without heat pipe. In the end, the HPGW and the grinding wheel without heat pipe were respectively used lo conduct dry grinding. The experiment results proved the simulation results.

  18. The development of electrolyte grinding fluid on grinding with electrolyte in-process dressing%在线电解修整磨削的电解磨削液研制

    Institute of Scientific and Technical Information of China (English)

    朴承镐; 乔宏; 李杰; 李建军

    2001-01-01

    为了对金属结合剂砂轮电解修整,研究并配制了电解磨削液。根据电解磨削液的性能要求, 分析确定了电解磨削液中具有电解、钝化、防锈和润滑等性能的各组元,并通过静态实验确认了各组元对电解磨削液性能的影响。确定最佳电解磨削液在实际系统中对金属结合剂砂轮进行电解修整得到了较为满意的修整结果。所研制的电解磨削液具有实用价值,可用于生产。%In order to electrolyze dressing grinding wheel of metal binding agent, the elec trolytic grinding fluid is developed. According to the requirements of the elec trolytic grinding fluid, each constituent with properties such as the el ectrolysis, the inactivation, the rust prevention and the lubrication are analyz ed and determined and their effects to the electrolytic grinding fluid is obtain ed through the static experiments. In the actual system, the grinding wheel of metal binding agent is electrolytically dressed with the determined optimum elec trolytic grinding fluid and the satisfied dressing result is obtained. So the d eveloped electrolytic grinding fluid possesses the practical value which can be used in the manufacturing.

  19. Treatment of comminuted subtrochanteric fracture of the femur with long proximal femoral nail antirotation%加长型PFNA治疗股骨转子下粉碎性骨折的临床研究

    Institute of Scientific and Technical Information of China (English)

    李仁斌; 林焱斌; 庄研; 张怡元

    2012-01-01

    [Objective] To investigate the operative method and evaluate the clinical outcomes of long proximal femoral nail ant-rotation( PFNA-long)in treating comminuted subtrochanteric fracture of femur. [ Method] From June 2006 to June 2011,83 cases of comminuted subtrochanteric fracture of the femoral were treated by closed reduction or limited open reduction and fixation with PFNA-long, including 57 males and 26 females with an average age of 42. 6 years (range, 19 -72). All patients had closed fractures in femur.The average time from injury to operation were4. Ldays(range,3 d tol2 days). All fractures were fixed with the PFNA-long. The patients were followed at 1,2,3,6,9,12 month after surgery,respectively,and next time at least once per year. The clinical outcomes were evaluated according to Harris criteria and radiological examinations. [ Result] The mean operating time of all cases was 65.7 minutes (range, 45 -95 minutes) ,and the mean blood loss during surgery was 86.4 ml (ranged ,50 -150 ml). All patients walked with walking aid 4 - 7 days after surgery. They were followed up for 4-36 months. All fractures healed after 3.3 -5.7 months (mean 3.6 months). No complications such as infection,lower limb vein infarction, cut-out or breakage of the implants occurred. But 3 cases had hip internal reverse-lamb shortening malformation. According to Harris criteria,the clinical results were excellent in 56 cases,good in 24,and moderate in 3. And the excellent and good result rate were 96. 39% (80/83). [ Conclusion] PFNA-long is an effective and minimally invasive method for comminuted subtrochanteric fracture of the femur,with minimally invasive,high fixation,strength and accord with biomechanics characteristics,and with a high rate of bone union,early functional recovery and less complications.%[目的]评价采用加长型股骨近端螺旋刀片抗旋髓内钉(proximal femoral nail anti-rotation,PFNA)治疗股骨转子下粉碎性骨折的临床疗效.[方法]2006年6

  20. Evidence for Differential Comminution/Aeolian Sorting and Chemical Weathering of Martian Soils Preserved in Mars Meteorite EET79001

    Science.gov (United States)

    Rao, M. N.; McKay, David S.

    2004-01-01

    Impact-melt glasses containing Martian atmospheric gases in Mars meteorite EET79001 are formed from Martian soil fines that had undergone meteoroid-comminution and aeolian sorting accompanied by chemical weathering near Mars surface. Using SiO2 and SO3 as proxy for silicates and salts respectively in Mars soils, we find that SiO2 and SO3 correlate negatively with FeO and MgO and positively with Al2O3 and CaO in these glasses, indicating that the mafic and felsic components are depleted and enriched relative to the bulk host (Lith A/B) respectively as in the case of Moon soils. Though the overall pattern of mineral fractionation is similar between the soil fines on Mars and Moon, the magnitudes of the enrichments/depletions differ between these sample-suites because of pervasive aeolian activity on Mars. In addition to this mechanical processing, the Martian soil fines, prior to impact-melting, have undergone acid-sulfate dissolution under oxidizing/reducing conditions. The S03 content in EET79001,507 (Lith B) glass is approx.18% compared to < 2% in EET79001, 506 (Lith A). SiO2 and SO3 negatively correlate with each other in ,507 glasses similar to Pathfinder soils. The positive correlation found between FeO and SO3 in ,507 glasses as well as Pathfinder rocks and soils is consistent with the deposition of ferric-hydroxysulfate on regolith grains in an oxidizing environment. As in the case of Pathfinder soils, the Al 2O3 vs SiO2 positive correlation and FeO VS S102 negative correlation observed in ,507 glasses indicate that SiO2 from the regolith is mobilized as soluble silicic acid at low pH. The large off-set in the end-member FeO abundance ( SO3=0) between Pathfinder soil-free rock and sulfur-free rock in ,507 glass precursors suggests that the soils comprising the ,507 glasses contain much larger proportion of fine-grained Martian soil fraction that registers strong mafic depletion relative to Lith B. This inference is strongly supported by the Al2O3 - SO3

  1. [Case-control study on small splint fixation with trapezoid pad and plaster slab fixation for the treatment of comminuted Colles fracture].

    Science.gov (United States)

    Li, Teng-Hui; Chen, Min; Liu, Xiang-Qian; Gao, Yan-Ping; Wang, Huan; Li, Jia; Huang, Guang-Ping

    2013-09-01

    To compare the clinical efficacy of trapezoid pad coordinate with small splint fixation treatment with plaster slab fixation treatment for comminuted Colles fracture. From October 2010 to March 2012,80 outpatients with comminuted Colles fracture were divided into two groups. There were 40 patients in trapezoid pad splint fixation treatment group and 40 patients in pipe type plaster control group. There were 13 males and 27 females in trapezoid pad splint fixation treatment group,with an average age of (62.1 +/- 19.2) years old. And there were 15 males and 25 females in pipe type plaster control group,with an average age of (60.2 +/- 19.5) years old. After treated with manipulative reduction,the fractures were fixed with pipe plaster in the control group, and were fixed with trapezoid pad joint by small splint in the treatment group. The patients in both groups were regularly taken X-ray recheck and changed dressings to obtain the clinical healing. Patients were guided to do functional exercise after splints were taken off. The therapeutic effects were evaluated according to Gartland-Werlley wrist score when splints taken off and after 2 months. According to wrist score, the average scores in the treatment group were (8.1 +/- 2.8) when splints taken off and (5.3 +/- 4.5) after 2 months. And the average scores in the control group were (10.3 +/- 2.6) when splints taken off and (8.4 +/- 5.8) after 2 months. The score in the treatment group was higher than that of control group. The average shortened lengths of radius were (4.8 + 1.7) mm in the treatment group and (8.2 +/- 2.1) mm in the control group. The shortened length of control group was larger than that of treatment group. Trapezoid pad coordinated with small splint fixation is better than traditional pipe type plaster for treating comminuted Colles fracture.

  2. Development of a mini-tablet of co-grinded prednisone-Neusilin complex for pediatric use.

    Science.gov (United States)

    Lou, H; Liu, M; Wang, L; Mishra, S R; Qu, W; Johnson, J; Brunson, E; Almoazen, H

    2013-09-01

    The purpose of this study is to enhance the dissolution rate of prednisone by co-grinding with Neusilin to form a complex that can be incorporated into a mini-tablet formulation for pediatrics. Prednisone-Neusilin complex was co-grinded at various ratios (1:1, 1:3, 1:5, and 1:7). The physicochemical properties of the complex were characterized by various analytical techniques including: differential scanning calorimetry (DSC), X-ray powder diffraction (XRPD), scanning electron microscope (SEM), particle size, surface area, solubility, and dissolution rate. The co-grinded prednisone-Neusilin complex (1:7) was blended with other excipients and was formulated into a 2-mm diameter mini-tablet. The mini-tablets were further evaluated for thickness, weight, content uniformity, and dissolution rate. To improve taste masking and stability, mini-tablets were coated by dip coating with Eudragit® EPO solution. DSC and XRPD results showed that prednisone was transformed from crystalline state into amorphous state after co-grinding with Neusilin. Particle size, surface area, and SEM results confirmed that prednisone was adsorbed to Neusilin's surface. Co-grinded prednisone-Neusilin complex (1:7) had a solubility of 0.24 mg/mL and 90% dissolved within 20 min as compared to crystalline prednisone which had a solubility of 0.117 mg/mL and 30% dissolved within 20 min. The mini-tablets containing co-grinded prednisone-Neusilin complex (1:7) exhibited acceptable physicochemical and mechanical properties including dissolution rate enhancement. These mini-tablets were successfully dip coated in Eudragit® EPO solution to mask the taste of the drug during swallowing. This work illustrates the potential use of co-grinded prednisone-Neusilin to enhance solubility and dissolution rate as well as incorporation into a mini-tablet formulation for pediatric use.

  3. SiCp/Al复合材料磨削力实验分析%Experiment analysis on grinding force of SiCp/Al

    Institute of Scientific and Technical Information of China (English)

    石莉; 周丽; 许立福; 黄树涛

    2011-01-01

    SiCp/Al composite material was grinded with diamond wheel on high - precision machine. Acquiring grinding force signals of the experiment with high speed advantech PCI-1712 board. Acquired grinding force signals are analyzed in MATLAB which has mighty function disposing signals. Through analyzing the grinding force in time field and the signals wavelet analysis for different grinding parameters, found that the feed velocity has much more influence on the grinding force, the grinding force ratio and the standard deviation of the grinding force than the depth of grinding when the velocity of the diamond wheel is fixed. The result of the experiment indicates that the grinding force increases and the grinding force ratio decreases with the increasing of feed velocity and grinding depth.%在高精密平面磨床上,使用金刚石砂轮磨削SiCp/Al复合材料,通过PCI-1712高速数据采集卡采集实验数据.在Matlab软件里,通过对不同磨削参数下的信号进行时域和小波分析,得出在砂轮速度一定时,进给速度对磨削力和磨削力比的影响最大,磨削深度次之,实验结果表明:随着进给速度和磨削深度的增大、磨削力增大,磨削力比减小.

  4. 内锥面刃磨机实现麻花钻螺旋面刃磨的研究与仿真%Research and simulation to realize helicoid grinding of twist drill with inner cone grinding machine

    Institute of Scientific and Technical Information of China (English)

    戴俊平; 郭辉; 关文魁; 卜睿

    2012-01-01

    According to the working principle of inner cone grinding machine, the differential of plate units is increased to replace the traditional variable lead.And two step motors are applied to drive respectively ball screw spindle and nut relative rotation and synthetize any thread pitch.Thus the method to achieve adjustable lead helicoid grinding is put forward as well as the method for grinding the helicoid within inner cone grinding machine,and then the formula of relief angle and oblique of chisel edge after grinding is derived.The author designs a virtual prototype of inner cone grinding machine with the Pro/E Software to realize helicoid grinding by motion simulation in its mechanism,which results verify that the mechanism after improving can realize the helicoid grinding.The mechanism is conducive to the realization of digital control of mechanical grinding.%根据内锥面刃磨机的工作原理,增加双层拖板的差动来代替传统的变导程,利用两步进电机分别带动丝杠主轴与螺母相对转动,合成任意螺距.实现导程可调的新螺旋面刃磨的方法,由此实现了在内锥面刃磨机中进行螺旋面刃磨的方法,并推导了刃磨后后角与横刃斜角的公式.然后基于Pro/E软件设计了机构的虚拟样机,并以双层拖板的分析为例对机构实现螺旋面刃磨而进行运动仿真,结果验证了改进后的机构可以实现螺旋面刃磨.此机构有利于实现数字化控制的机械刃磨.

  5. The effects of potato and rice starch as substitutes for phosphate in and degree of comminution on the technological, instrumental and sensory characteristics of restructured ham.

    Science.gov (United States)

    Resconi, Virginia C; Keenan, Derek F; García, Elisa; Allen, Paul; Kerry, Joe P; Hamill, Ruth M

    2016-11-01

    The effects of sodium tripolyphosphate (STPP), two sources of starch (potato starch: PS and rice starch: RS) and comminution degree (CD) on the technological, instrumental and sensory characteristics of reformed hams were studied using response surface methodology. Both starches reduced cook loss and decreased ham flavour intensity, but RS had stronger effects on instrumental measures of texture, while PS was associated with improved juiciness when low/no added STPP was included. Coarsely ground meat, processed 100% with the kidney plate was associated with slightly increased cook loss, reduced texture profile analysis parameters and a more intense ham flavour compared to the other treatment (80% ground with a kidney plate plus 20% with a 9mm plate). STPP was the sole factor affecting overall liking. If starch is included in the formulation, the standard level of STPP (0.3%) can be reduced by half with no increase in cook losses, but some decline in sensory quality cannot be avoided.

  6. Better Axial Stiffness of a Bicortical Screw Construct Compared to a Cable Construct for Comminuted Vancouver B1 Proximal Femoral Fractures.

    Science.gov (United States)

    Griffiths, Jamie T; Taheri, Arash; Day, Robert E; Yates, Piers J

    2015-12-01

    The aim of this study was to biomechanically evaluate the Locking attachment plate (LAP) construct in comparison to a Cable plate construct, for the fixation of periprosthetic femoral fractures after cemented total hip arthroplasty. Each construct incorporated a locking compression plate with bi-cortical locking screws for distal fixation. In the Cable construct, 2 cables and 2 uni-cortical locking screws were used for proximal fixation. In the LAP construct, the cables were replaced by a LAP with 4 bi-cortical locking screws. The LAP construct was significantly stiffer than the cable construct under axial load with a bone gap (P=0.01). The LAP construct offers better axial stiffness compared to the cable construct in the fixation of comminuted Vancouver B1 proximal femoral fractures.

  7. Modelling the influence of inulin as a fat substitute in comminuted meat products on their physico-chemical characteristics and eating quality using a mixture design approach.

    Science.gov (United States)

    Keenan, Derek F; Resconi, Virginia C; Kerry, Joseph P; Hamill, Ruth M

    2014-03-01

    The effects of fat substitution using two commercial inulin products on the physico-chemical properties and eating quality of a comminuted meat product (breakfast sausage) were modelled using a specialised response surface experiment specially developed for mixtures. 17 treatments were assigned representing a different substitution level for fat with inulin. Sausages were formulated to contain pork shoulder, back fat/inulin, water, rusk and seasoning (44.3, 18.7, 27.5, 7 and 2.5% w/w). Composition, sensory, instrumental texture and colour characteristics were assessed. Fructan analysis showed that inulin was unaffected by heat or processing treatments. Models showed increasing inulin inclusions decreased cook loss (pinulin concentration, with panellists also scoring products containing inulin as less tender (pinulin to deliver a prebiotic health effect.

  8. A Review of Comminution Age Method and Its Potential Application in the East China Sea to Constrain the Time Scale of Sediment Source-to-Sink Process

    Institute of Scientific and Technical Information of China (English)

    LI Chao; YANG Shouye; LIAN Ergang; BI Lei; ZHANG Zhaofeng

    2015-01-01

    The East China Sea (ECS) is a river-dominated epicontinental sea, linking the Asian continent to the northwestern Pa-cific via the large rivers originating from Tibetan Plateau. The relevant huge influx of riverine detritus has developed unique sedi-mentary systems in the ECS during the Quaternary, offering ideal terrestrial archives for reconstructing Quaternary paleoenviron-mental changes and studying land-sea interactions. Overall, two characteristic river systems dominate the sedimentary systems and sediment source to sink transport patterns in the ECS, represented by the Changjiang (Yangtze River) and Huanghe (Yellow River) for the large river system and Taiwan rivers for the small river system. Given this, the sediments derived from both river systems bear distinct features in terms of parent rock lithology, provenance weathering and sediment transport. Previous studies mostly focus on either the 'source' discrimination or the 'sink' records of the sedimentary system in the ECS, while the source to sink process linking the land and sea, in particular its time scale, has been poorly understood. Here we introduce a newly-developed dating technique, the 'comminution age' method, which offers a quantitative constraint on the time scale of sediment transfer from its ultimate source to the final depositional sink. This novel method is of great significance for improving our understanding on the earth surface processes including tectonic-climate driven weathering, and sediment recycling in relation to landscape evolution and marine environmental changes. The application of comminution age method in the ECS will provide important constraints on sediment source-to-sink process and more evidences for the construction of late Quaternary paleoenvironmental changes under these unique sedimentary systems.

  9. Effect of grinding and heat treatment on the mechanical behavior of zirconia ceramic.

    Science.gov (United States)

    Ramos, Gabriela Freitas; Pereira, Gabriel Kalil Rocha; Amaral, Marina; Valandro, Luiz Felipe; Bottino, Marco Antonio

    2016-01-01

    The present study investigated the effect of grinding on roughness, flexural strength, and reliability of a zirconia ceramic before and after heat treatment. Seven groups were tested (n = 15): a control group (labeled CG, untreated), and six groups of samples ground with diamond discs, simulating diamond burs, with grits of 200 µm (G80); 160 µm (G120), and 25 µm (G600), either untreated or heat-treated at 1200°C for 2 h (labeled A). Yttria tetragonal zirconia polycrystal discs were manufactured, ground, and submitted to roughness and crystalline phase analyses before the biaxial flexural strength test. There was no correlation between roughness (Ra and Rz) and flexural strength. The reliability of the materials was not affected by grinding or heat treatment, but the characteristic strength was higher after abrasion with diamond discs, irrespective of grit size. The X-ray diffraction data showed that grinding leads to a higher monoclinic (m) phase content, whereas heat treatment produces reverse transformation, leading to a fraction of m-phase in ground samples similar to that observed in the control group. However, after heat treatment, only the G80A samples presented strength similar to that of the control group, while the other groups showed higher strength values. When zirconia pieces must be adjusted for clinical use, a smoother surface can be obtained by employing finer-grit diamond burs. Moreover, when the amount of monoclinic phase is related to the degradation of zirconia, the laboratory heat treatment of ground pieces is indicated for the reverse transformation of zirconia crystals.

  10. A Grinding Apparatus For Making A Middle-Size Parabolic Mirror Using The Link Mechanism Method

    Science.gov (United States)

    Shishido, Kora; Sugiura, Masao

    1987-01-01

    A large solar furnace that has a parabolic mirror with a diameter of 10m, a focal length of 3.2m and a heliostat mirror with an area of 15x15m was made by the authors at T6hoku University in 1962, and subsequently a small solar furnace having a parabolic mirror with a diameter of 1.5m, a focal -length of 0.5m and a heliostat mirror with an area of 2x2m was constructed at T6hoku Gakuin University in 1986. The large solar furnace could melt tungsten with a melting point of 3400°C, and the small solar furnace drove a stirling engine made in West Germany that had a rated power of 400W. The parabolic mirror of the segment type at TohokU University was made by a grinding apparatus that used a cam mechanism, and the parabolic mirror at T6hoku Gakuin University was made by an apparatus (hand-made by students)which employed a link mechanism to draw the parabolic curve. In this paper, the grinding apparatus used for making the segmental parabolic mirror with a diameter of 2-3m and a focal length of 0.5-1.0 m is reported. This mirror was used in a middle-size solar heat engine. The heat engine in this system was a Stirling engine with a rated power of 1-3KW, and the grinding apparatus (the precision parts moved in a linear track ) employed a compact link mechanism.

  11. Influence of laterotrusive occlusal scheme on bilateral masseter EMG activity during clenching and grinding.

    Science.gov (United States)

    Campillo, María José; Miralles, Rodolfo; Santander, Hugo; Valenzuela, Saúl; Fresno, María Javiera; Fuentes, Aler; Zúñiga, Claudia

    2008-10-01

    This study was designed to determine the effect of the occlusal scheme on masseter EMG activity at different jaw posture tasks. The sample included 30 healthy subjects with natural dentition and bilateral molar support, 15 with bilateral canine guidance, and 15 with bilateral group function. An inclusion criterion was that subjects had to be free of signs and symptoms of any dysfunction of the masticatory system. Bipolar surface electrodes were located on the left and right masseter muscles. EMG activity was recorded during the following jaw posture tasks: A. maximal clenching in the intercuspal position; B. grinding from intercuspal position to edge-to-edge lateral contact position; C. maximal clenching in the edge-to-edge lateral contact position; D. grinding from edge-to-edge lateral contact position to intercuspal position. EMG activity in tasks B, C, and D was lower than in task A (mixed model with unstructured covariance matrix). EMG activity was not significantly different with canine guidance or group function. EMG activity recorded on the nonworking side was higher than the working side during task C, and no different between tasks B or D. On the nonworking side, EMG activity in task B was significantly lower than C and D, and similar between task C and D. On the working side, EMG activity was significantly higher in task D than C and B, and in task B significantly higher than task C. The EMG patterns observed could be of clinical importance in the presence of parafunctional habits, i.e., clenching and/or grinding.

  12. Development and mechanical characterization of a polypropylene (pp) composite with grinding sludge as fiber

    Science.gov (United States)

    Rodrigues, D. A.; Oliveira, A. S. M.; Specht, R. F.; Santana, R. M. C.

    2014-05-01

    The search for alternative materials that provide reduced costs in manufacturing processes, and the need of to recycle materials normally disposable, it has aroused great interest and much research, with regard to reduction of material consumption due to its high cost and scarcity. Within this focus, this work aims to characterize a thermoplastic composite, whose polymer matrix is polypropylene (PP), and as disperse phase "grinding sludge, GS" from the various machining processes for grinding. After drying and sieving the GS and its subsequent mixing with the thermoplastic resin to prepare the PP/GS composites formulated were 80/20, 70/30, 60/40 w/w. The composite was injected into an injection mold in the form specimen test. The specimens followed the ASTM D638 and ASTM D256 for tensile and impact respectively. Three processing parameters were varied: the content of GS, temperature and injection rate. Each of these variables has three levels: L (low), M (medium) and H (high), making all possible combinations, totaling 27 processing conditions. The experimental conditions followed a statistical design obtained with the software Statgraphics Centurion, where the effects of variables are studied according to their statistical significance. An analysis of MEV and EDS was performed to obtain the characteristics of the "grinding sludge" (geometry and composition). Despite having been sifted, the geometry of the GS was still very rough, with varied shapes and sizes, and even made up a small percentage of abrasive grains. The variable that most influenced the mechanical properties was the content of particulate GS. The values obtained for the maximum tensile strength not behaved in descending order as expected, this may be the effect of small amount of samples tested. The results of the mechanical properties showed that for the elasticity modulus increased with increasing of GS; the values of elongation and impact strength decreased with increasing of GS.

  13. Effect of the corn breaking method on oil distribution between stillage phases of dry-grind corn ethanol production.

    Science.gov (United States)

    Wang, H; Wang, T; Johnson, L A; Pometto, A L

    2008-11-12

    The majority of fuel ethanol in the United States is produced by using the dry-grind corn ethanol process. The corn oil that is contained in the coproduct, distillers' dried grains with solubles (DDGS), can be recovered for use as a biodiesel feedstock. Oil removal will also improve the feed quality of DDGS. The most economical way to remove oil is considered to be at the centrifugation step for separating thin stillage (liquid) from coarse solids after distilling the ethanol. The more oil there is in the liquid, the more it can be recovered by centrifugation. Therefore, we studied the effects of corn preparation and grinding methods on oil distribution between liquid and solid phases. Grinding the corn to three different particle sizes, flaking, flaking and grinding, and flaking and extruding were used to break up the corn kernel before fermentation, and their effects on oil distribution between the liquid and solid phases were examined by simulating an industrial decanter centrifuge. Total oil contents were measured in the liquid and solids after centrifugation. Dry matter yield and oil partitioning in the thin stillage were highly positively correlated. Flaking slightly reduced bound fat. The flaked and then extruded corn meal released the highest amount of free oil, about 25% compared to 7% for the average of the other treatments. The freed oil from flaking, however, became nonextractable after the flaked corn was ground. Fine grinding alone had little effect on oil partitioning.

  14. Practical Calculation of Thermal Deformation and Manufacture Error uin Surface Grinding

    Institute of Scientific and Technical Information of China (English)

    周里群; 李玉平

    2002-01-01

    The paper submits a method to calculate thermal deformation and manufacture error in surface grinding.The author established a simplified temperature field model.and derived the thermal deformaiton of the ground workpiece,It is found that there exists not only a upwarp thermal deformation,but also a parallel expansion thermal deformation.A upwarp thermal deformation causes a concave shape error on the profile of the workpiece,and a parallel expansion thermal deformation causes a dimension error in height.The calculations of examples are given and compared with presented experiment data.

  15. Magnetic properties of amorphous Fe 78P 22 alloy obtained by mechanical grinding

    Science.gov (United States)

    Yelsukov, E. P.; Konygin, G. N.; Zagainov, A. V.; Barinov, V. A.

    1999-06-01

    The amorphous Fe 78P 22 alloy obtained by mechanical grinding was studied by X-ray analysis, Mössbauer spectroscopy and magnetic measurements. The measured values of the average hyperfine magnetic field H, mean magnetic moment per Fe atom mFe and Curie temperature Tc agree with those obtained earlier for electrodeposited and then ground samples and are in good qualitative agreement with the model describing macroscopic characteristics through the parameters of local environment but essentially disagree with the literature data for the samples obtained by rapidly quenching and only by electrochemical deposition.

  16. Technology of Rubber Cryogenic Grinding%橡胶低温粉碎技术综述

    Institute of Scientific and Technical Information of China (English)

    杜琳琳

    2012-01-01

    随着我国经济的发展和汽车工业的兴起,橡胶消耗量及废旧轮胎产量正逐年上升。我国每年70%以上的天然橡胶和40%以上的合成橡胶需依赖进口,回收废旧橡胶生产胶粉,既可以作为橡胶原料的补充,又可以缓解"黑色污染"引发的环境问题。介绍了废旧橡胶回收利用方式,提出低温粉碎法是生产精细胶粉的发展方向。通过对液氮冷冻粉碎法、空气冷冻粉碎法和LNG冷能低温粉碎法的比较,提出直接或间接利用LNG冷能低温粉碎生产胶粉,可以降低胶粉生产成本,带动废旧橡胶循环利用产业发展。%With the development of economic and the automobile industry in China,rubber consumption and waste tire production are increasing every year.In China,more than 70 % natural rubber and more than 40 % synthetic rubber need to rely on importing every year.Recycling of waste rubber and producing rubber powder can not only as a complement of rubber raw materials,but also alleviate the environmental problems caused by the "black pollution".It was introduced the way to recycle waste rubber,and indicated that freeze grinding was the developing direction in fine rubber powder production.By comparing freeze grinding in liquid nitrogen,air freeze grinding and LNG cold cryogenic,it was pointed that by direct or indirect using of LNG cold energy to produce rubber powder by cryogenic grinding,the powder production costs can be lower,and it can also drive waste rubber recycling industry development.

  17. The Effect of Grinding and Polishing Procedure of Tool Steels in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Lindvall, F.; Bergström, J.; Krakhmalev, P.

    2010-01-01

    The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface...... 40 and Vanadis 6 and up to ten different grinding and polishing treatments were tested against AISI 316 stainless steel. The tests showed that an optimum surface preparation might be found at the transition between abrasive and adhesive wear....

  18. Improved coal grinding and fuel flow control in thermal power plants

    DEFF Research Database (Denmark)

    Niemczyk, Piotr; Bendtsen, Jan Dimon

    2011-01-01

    A novel controller for coal circulation and pulverized coal flow in a coal mill is proposed. The design is based on optimal control theory for bilinear systems with additional integral action. The states are estimated from the grinding power consumption and the amount of coal accumulated...... in the mill by employing a special variant of a Luenberger observer. The controller uses the rotating classifier to improve the dynamical performance of the overall system. The proposed controller is compared with a PID-type controller with available pulverized coal flow measurements under nominal conditions...

  19. ALSTOM Schusselmuhle fur die feinvermahlung von anhydrit ALSTOM bowl mill for anhydrite fine grinding

    CERN Document Server

    Angleys, M

    2003-01-01

    After the ALSTOM bowl mill had proved a success during numerous laboratory tests using different industrial minerals, for the first time a mill, type SM 20/12 was commissioned for ATLAS s.c. at Lodz /Poland for anhydrite grinding. Based on corresponding laboratory tests with anhydrite, it was possible to adapt the equipment to the requirements of the material with modified properties. Due to the project preparation together with the customer, the mill could be installed and commissioned according to schedule by a joint team of engineers for erection and commissioning.

  20. Improving the Quality of Ceramic and Cemented Carbide Cutting Inserts by Diamond Grinding

    Directory of Open Access Journals (Sweden)

    Tareq Ahmad Abu Shreehah

    2005-01-01

    Full Text Available The machining of hardened steel and other difficult-to-cut materials require high quality and progressive cutting tools to meet the growing requirements for increasing productivity, improving tool life and quality of the cutting process. This study deals with an experimental investigation on the quality improvement by diamond grinding of ceramic and cemented carbide cutting inserts, comparing it with conventional batch produced types. It was found that under finish turning of hardened up to 61 HRC steel the ground cutting inserts improve the machined surface finish, reduce tool wear and breakage and subsequently extend the tool life.

  1. Properties of Cross-Rolled Low Alloy White Cast Iron Grinding Ball

    Institute of Scientific and Technical Information of China (English)

    CHANG Li-min; LIU Lin; LIU Jian-hua

    2007-01-01

    The low-energy, multi-impact fracture resistance and the abrasiveness of the cross-rolled low alloy white cast iron grinding balls were studied after heat treatments at residual rolling temperature. Moreover, the means by which they are damaged and characters of the wear surface were analyzed. The results show that high resistance to impact fracture and high abrasiveness can be achieved after appropriate heat treatment at residual rolling temperature. This kind of heat treatment technology has several advantages under low impact and hard abrasive. These results are very useful for determining the optimized heat treatment technology at residual rolling temperatures.

  2. Micro Wire Electro Discharge Grinding: Optimization of Material Removal Rate and Surface Roughness

    Science.gov (United States)

    Yeakub Ali, Mohammad; Rahman, Mohamed Abd; Nordin, Rosmarina

    2017-03-01

    This paper presents the analysis and modelling of material removal rate (MRR) and surface roughness (Ra) by micro wire electro discharge grinding (micro-WEDG) with control parameter of gap voltage, feed rate, and spindle speed. The data were analyzed and empirical models are developed. The optimized values of MRR and Ra are 0.051 mm3/min and 0.25 μm respectively with 110 V gap voltage, 38 μm/s feed rate, and 1315 rpm spindle speed. The analysis showed that gap voltage has significant effect on material removal rate while spindle speed has significant effect on surface roughness.

  3. Apparatus for fixation of grinder shells upon a vibration-grinding casing

    Energy Technology Data Exchange (ETDEWEB)

    Pogosov, Yu.A.; Pugachev, V.S.

    1981-01-01

    A device is proposed for the fixation of grinder shells upon a vibration grinding table. This apparatus utilizes a table-mounting consisting of a shaft with a threaded head for a nut and lock-washer which is located in a mobile position below the locknut. Servicability is improved by utilizing radial-cantilevered protrusions in the mounting to facilitate end contact and fixation to the casing. The bushings and shaft are connected by pairs of threaded nuts while the bushings are spring-loaded relative to the table.

  4. Measurement of the air boundary layer on the periphery of a rotating grinding wheel using LDA

    Energy Technology Data Exchange (ETDEWEB)

    Wu, H [AMTReL, GERI, Liverpool John Moores University, Liverpool (United Kingdom); Lin, B [School of Mechanical Engineering, Tianjin University, Tianjin (China); Cai, R [AMTReL, GERI, Liverpool John Moores University, Liverpool (United Kingdom); Morgan, M N [AMTReL, GERI, Liverpool John Moores University, Liverpool (United Kingdom)

    2007-07-15

    In this paper, the velocity profile of the air boundary layer around a rotating grinding wheel was measured using the Laser Doppler Anemometry technique. Experimental results show that the tangential velocity of the air decreases greatly with increasing distance from the wheel surface. The distribution of the tangential velocity is also found to be almost uniform near to the centre of the wheel width, and decreases greatly as the wheel edge is approached. Generally, the radial velocity of air in the area close to the wheel surface is small, and then increases with the increasing distance from wheel surface.

  5. 3D Design and Analysis of Crushing Roller of High-pressure Grinding Roller

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Crushing roller is one of the main parts of High-p re ssure Grinding Roller, which is a kind of high efficient ore crushing equipment. A kind of assembled roller, which is more convenient to renovate worn surface b y simply replacing segmented surface of the roller, was developed. The structura l models of assembled roller's components were designed with SolidWorks softwar e based on feature modeling, these solid models of the roller were virtually ass embled. Through this work, not only was the assemble i...

  6. Maintenance Operations Degradation of Airfield Pavement Markings

    Science.gov (United States)

    2012-03-01

    grinding. High pressure water rubber removal consists of using jets of water up to 15,000 psi to cut through and lift rubber off of the runway...operations. The ETL allows for several different rubber removal methods to include: high pressure water , chemical detergent, high velocity abrasion , and...while a sweeper and water wash the solution off of the runway surface. High velocity abrasion uses the same principle as high pressure water , but

  7. A mathematical model for surface roughness of fluidic channels produced by grinding aided electrochemical discharge machining (G-ECDM

    Directory of Open Access Journals (Sweden)

    Ladeesh V. G.

    2017-01-01

    Full Text Available Grinding aided electrochemical discharge machining is a hybrid technique, which combines the grinding action of an abrasive tool and thermal effects of electrochemical discharges to remove material from the workpiece for producing complex contours. The present study focuses on developing fluidic channels on borosilicate glass using G-ECDM and attempts to develop a mathematical model for surface roughness of the machined channel. Preliminary experiments are conducted to study the effect of machining parameters on surface roughness. Voltage, duty factor, frequency and tool feed rate are identified as the significant factors for controlling surface roughness of the channels produced by G-ECDM. A mathematical model was developed for surface roughness by considering the grinding action and thermal effects of electrochemical discharges in material removal. Experiments are conducted to validate the model and the results obtained are in good agreement with that predicted by the model.

  8. Simulation of Flow and Heat Transfer of Mist/Air Impinging Jet on Grinding Work-Piece

    Directory of Open Access Journals (Sweden)

    Fan Jiang

    2016-01-01

    Full Text Available The numerical investigation is presented for flow and heat transfer on grinding work-piece with mist/air impinging jet by using DPM (discrete phase model model. The tracks of the mist droplets show most of them are accumulated on the right surface of grinding zone, and can be influenced by the rotating speed of the grinding wheel, the position and the number of the jet nozzle. The mechanism model of enhance cooling by mist/air impinging jet is developed, which indicated the mist droplet is an key factor of affecting the heat transfer coefficient, and the increasing of mist droplet leads to significant enhancement of the cooling effect. The effects of the jet nozzle location, the nozzle diameter, and the nozzle number on flow and heat transfer coefficient are studied. The results show that the less nozzle distance and inclination angle, the greater nozzle diameter and number lead to greater heat transfer coefficient.

  9. Rapid online measurement method for radius of curvature of fine grinding optics based on tool setting system

    Science.gov (United States)

    Dai, Lei; Zhang, Jian; Gu, Yongqiang; Miao, Erlong

    2016-10-01

    The radius of curvature (ROC) is one of the most important parameters of sphere optic components. In optic fine grinding process, radius of curvature accuracy requires up to 0.1%. We propose a method based on high precision CNC grinding machine, develop ROC online measurement method for fine grinding optics. This rapid method only takes few measurement points based on spiral route path, attaining enough accuracy and reduce the time cost, furthermore, can greatly reduce the repeated installation error. Analyzing the uncertainty sources that affect to the ROC measurement results, calculates the combined standard uncertainty 32.8 micron. Completed comparison experiments with CMM, the standard deviation of the experiment result are about 18 micron that approaches to CMM results.

  10. Effect of Grinding Methods on Structural, Physicochemical, and Functional Properties of Insoluble Dietary Fiber from Orange Peel

    Directory of Open Access Journals (Sweden)

    Yanlong Liu

    2016-01-01

    Full Text Available This study evaluated the effect of grinding methods (regular laboratory milling, ultra centrifugal rotor milling, and ball milling on structural, physicochemical, and functional properties of insoluble dietary fiber (IDF fraction from orange peel. The results demonstrated that both ultra centrifugal milling and ball milling could effectively decrease average particle size of IDF fraction (81.40 μm and 19.63 μm, resp.. The matrix structure of IDF fraction was destroyed but FTIR structure had no major change after grinding. As particle size decreased, the bulk density and lightness of IDF fraction increased and a redistribution of fiber components from insoluble to soluble fractions was observed. Furthermore, ball milled IDF fraction exhibited significantly higher capacity to retard glucose diffusion and inhibit α-amylase activity (35.09%. This work would give useful insight into effect of grinding methods on properties and functions of orange peel IDF in food industry.

  11. Reproducible preparation of nanospray tips for capillary electrophoresis coupled to mass spectrometry using 3D printed grinding device.

    Science.gov (United States)

    Tycova, Anna; Prikryl, Jan; Foret, Frantisek

    2016-04-01

    The use of high quality fused silica capillary nanospray tips is critical for obtaining reliable and reproducible electrospray/MS data; however, reproducible laboratory preparation of such tips is a challenging task. In this work, we report on the design and construction of low-cost grinding device assembled from 3D printed and commercially easily available components. Detailed description and characterization of the grinding device is complemented by freely accessible files in stl and skp format allowing easy laboratory replication of the device. The process of sharpening is aimed at achieving maximal symmetricity, surface smoothness and repeatability of the conus shape. Moreover, the presented grinding device brings possibility to fabricate the nanospray tips of desired dimensions regardless of the commercial availability. On several samples of biological nature (reserpine, rabbit plasma, and the mixture of three aminoacids), performance of fabricated tips is shown on CE coupled to MS analysis. The special interest is paid to the effect of tip sharpness.

  12. Influence of mechanical grinding on lithium insertion and extraction properties of iron silicide/silicon composites

    Science.gov (United States)

    Usui, Hiroyuki; Nouno, Kazuma; Takemoto, Yuya; Nakada, Kengo; Ishii, Akira; Sakaguchi, Hiroki

    2014-12-01

    We prepared composite electrodes of iron silicide/Si by using mechanical grinding for mixtures of ferrosilicon and Si followed by gas-deposition, and investigated their electrochemical properties as Li-ion battery anode. With increasing the mechanical grinding time, the phase transformation from FeSi to FeSi2 took place more significantly, and the composite electrode showed better cycle stabilities. There was no remarkable difference in mechanical properties and electronic conductivity between FeSi and FeSi2. On the other hand, the FeSi2 electrode exhibited about three times larger capacities in comparison with the FeSi electrode. In addition, a result of our first principle calculation indicates that Li-ion can diffuse more easily in FeSi2 lattice than in FeSi lattice. It is suggested that the better cyclability of the composite electrodes was attributed to the moderate reactivity of FeSi2 with Li and the smooth Li-ion diffusion in it.

  13. Composition of corn dry-grind ethanol by-products: DDGS, wet cake, and thin stillage.

    Science.gov (United States)

    Kim, Youngmi; Mosier, Nathan S; Hendrickson, Rick; Ezeji, Thaddeus; Blaschek, Hans; Dien, Bruce; Cotta, Michael; Dale, Bruce; Ladisch, Michael R

    2008-08-01

    DDGS and wet distillers' grains are the major co-products of the dry grind ethanol facilities. As they are mainly used as animal feed, a typical compositional analysis of the DDGS and wet distillers' grains mainly focuses on defining the feedstock's nutritional characteristics. With an increasing demand for fuel ethanol, the DDGS and wet distillers' grains are viewed as a potential bridge feedstock for ethanol production from other cellulosic biomass. The introduction of DDGS or wet distillers' grains as an additional feed to the existing dry grind plants for increased ethanol yield requires a different approach to the compositional analysis of the material. Rather than focusing on its nutritional value, this new approach aims at determining more detailed chemical composition, especially on polymeric sugars such as cellulose, starch and xylan, which release fermentable sugars upon enzymatic hydrolysis. In this paper we present a detailed and complete compositional analysis procedure suggested for DDGS and wet distillers' grains, as well as the resulting compositions completed by three different research groups. Polymeric sugars, crude protein, crude oil and ash contents of DDGS and wet distillers' grains were accurately and reproducibly determined by the compositional analysis procedure described in this paper.

  14. Priming effects in aggregate size fractions induced by glucose addition and grinding

    Science.gov (United States)

    Tian, Jing; Blagodatskaya, Evgenia; Pausch, Johanna; Kuzaykov, Yakov

    2014-05-01

    It is widely recognized that soil organic matter (SOM) mineralization can be accelerated (positive priming) or retarded (negative priming) by addition of easily available substrates to soil. SOM is a heterogeneous mixture, which contains numerous compounds with different degradability and turnover rates times. Nevertheless, so far, there is still lack of knowledge on identifying single fractions of the SOM as the source of C and N released by priming effects. The aim of this study was to determine the priming effect as related to different aggregate fractions, aggregate disruption and the amounts of substrate. In a 49 days incubation experiment, the soil samples were separated into three aggregate fractions (>2 mm, 2-0.25 mm and 0.25 mm) than in the microaggregates (priming effect increased as added glucose increased in all intact aggregate size, and highest priming effect was observed in >2 mm fraction. However, the magnitude of priming effect response to glucose addition depended on the aggregate size after grinding. This study demonstrates that substrate amounts, aggregate fractionation and grinding can have obvious impacts on priming effect, indicating important implications for understanding SOM cycling and stability.

  15. Effect of grinding and fluoride-gel exposure on strength of ion-exchanged porcelain.

    Science.gov (United States)

    Anusavice, K J; Hojjatie, B; Chang, T C

    1994-08-01

    Strengthening of dental porcelain through a diffusion heat treatment at 450 degrees C of a potassium-enriched, ion-exchange surface coating has been demonstrated in several recent studies. However, little attention has been focused on the potential strength reduction of these materials when the treated surfaces are ground or etched under clinically simulated conditions. The objective of this study was to test the hypothesis that partial removal of the surface layers of ion-exchanged porcelains by grinding or exposure to acidulated fluoride gel will significantly reduce their flexure strength. Nine groups of body porcelain disks were ion-exchanged at 450 degrees C for 30 min. One of these groups was subjected to ion exchange and no further surface treatment. Eight specimen groups were subjected to the following procedures after ion exchange: grinding to depths of 50 microns, 100 microns, 150 microns, 200 microns, and 250 microns, and exposure to acidulated fluoride for 30 min, 60 min, and 300 min. A tenth group (FC) was fired at 960 degrees C and fast-cooled in air, but the disks were not subjected to the ion-exchange treatment. Surface stress was calculated from measured values of cracks induced in the treated surfaces. Fluoride exposure for up to 60 min resulted in a significant decrease in surface compression (P 0.05).

  16. Characterization of the Oum El Khacheb phosphorites (South Tunisia) and enrichment of big rejections by grinding

    Institute of Scientific and Technical Information of China (English)

    Mâamri Alimi Jihen; Abbassi Leila; Batis Harrouch Narjes

    2016-01-01

    In the last decade, the phosphate reserves have started to decrease. In this study, both phosphate of Oum El Khacheb’s (O.E.K) region (South of Tunisia) and its big rejections were characterized mineralogically and chemically by several analysis methods such as the binocular magnifying glass, X-rays diffraction technique, Technicon auto-analyzer, atomic absorption spectroscopy, and carbon sulfur analyzer. Then, this work focuses on the coarse rejections of O.E.K’s phosphorites which can be valorized by the wet grinding method. Therefore, we have used the methodology of experimental research to determine the optimal grinding conditions. Results found by Doelhert matrix are: a duration at about 4 min, a pulp on solid concentration of 45.00%, a number of cycles equals to 60 rpm and 3.87 as the jar’s loading. The enhancement of the weight yields of phosphate recuperation increased significantly by 46.39%from big rejections with 24.60%of P2O5 concentration.

  17. Experimental Investigation on the Performance of Grinding Assisted Electrochemical Discharge Drilling of Glass

    Directory of Open Access Journals (Sweden)

    Ladeesh V G

    2016-01-01

    Full Text Available Grinding assisted electrochemical discharge drilling (G-ECDD is a novel technique for producing micro and macro holes in brittle materials including advanced ceramics and glass, both efficiently and economically. G-ECDD involves the use of a rotating diamond core drill as the tool in a normal electrochemical discharge machine setup. The material removal happens by a combination of thermal melting due to electric discharges, followed by grinding action of diamond grits and chemical etching action. In this study, the effect of process parameters like voltage, duty cycle, cycle time and electrolyte concentration on material removed (MR was investigated systematically using response surface methodology. Analysis of variance was performed to identify the significant factors and their percentage contribution. The most significant factor was found to be duty cycle followed by voltage, cycle time and concentration. A quadratic mathematical model was developed to predict MR. Tool wear was found for different frequencies and voltages. Higher tool wear was observed for high frequency above 5kHz pulsed DC supply at high voltage of 110V. Tool wear at the end face of the tool was found to be a significant problem affecting the tool life.

  18. Direct dry-grinding synthesis of monodisperse lipophilic CuS nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yajuan; Scott, Julie; Chen, Yi-Tzai; Guo, Liangran; Zhao, Mingyang; Wang, Xiaodong [Department of Biomedical and Pharmaceutical Sciences, College of Pharmacy, The University of Rhode Island, Kingston, RI 02881 (United States); Lu, Wei, E-mail: weilu@uri.edu [Department of Biomedical and Pharmaceutical Sciences, College of Pharmacy, The University of Rhode Island, Kingston, RI 02881 (United States); School of Pharmacy, Fudan University, Shanghai 201203 (China)

    2015-07-15

    Copper sulfide nanoparticles, effective absorbers of near-infrared light, are recently attracting broad interest as a photothermal coupling agent for cancer therapy. Lipophilic copper sulfide nanoparticles are preferred for high performance biomedical applications due to high tissue affinity. Synthesis of lipophilic copper sulfide nanoparticles requires complicated multi-step processes under severe conditions. Here, we describe a new synthetic process, developed by direct dry-grinding of copper(II) acetylacetonate with sulfur under ambient environment at low temperature. The formed CuS nanoparticles are of uniform size, ∼10 nm in diameter, and are monodispersed in chloroform. Each covellite CuS nanocrystal surface is modified with oleylamine through hydrogen bonding between sulfur atoms and amine groups of oleylamine. The nanoparticles demonstrate near-infrared light absorption for photothermal applications. The synthetic methodology described here is more convenient and less extreme than previous methods, and should thus greatly facilitate the preparation of photothermal lipophilic copper sulfide nanomaterials for cancer therapy. - Highlights: • We make lipophilic CuS nanoparticles by mechanical grinding method in large scale. • The reaction condition is studied to obtain high yield and uniform size. • The synthesis does not need nitrogen protection or high temperature. • Lipophilic CuS nanoparticles show significant near-infrared absorbance.

  19. Correlation analysis of motor current and chatter vibration in grinding using complex continuous wavelet coherence

    Science.gov (United States)

    Liu, Yao; Wang, Xiufeng; Lin, Jing; Zhao, Wei

    2016-11-01

    Motor current is an emerging and popular signal which can be used to detect machining chatter with its multiple advantages. To achieve accurate and reliable chatter detection using motor current, it is important to make clear the quantitative relationship between motor current and chatter vibration, which has not yet been studied clearly. In this study, complex continuous wavelet coherence, including cross wavelet transform and wavelet coherence, is applied to the correlation analysis of motor current and chatter vibration in grinding. Experimental results show that complex continuous wavelet coherence performs very well in demonstrating and quantifying the intense correlation between these two signals in frequency, amplitude and phase. When chatter occurs, clear correlations in frequency and amplitude in the chatter frequency band appear and the phase difference of current signal to vibration signal turns from random to stable. The phase lead of the most correlated chatter frequency is the largest. With the further development of chatter, the correlation grows up in intensity and expands to higher order chatter frequency band. The analyzing results confirm that there is a consistent correlation between motor current and vibration signals in the grinding chatter process. However, to achieve accurate and reliable chatter detection using motor current, the frequency response bandwidth of current loop of the feed drive system must be wide enough to response chatter effectively.

  20. Measuring grinding surface roughness based on the sharpness evaluation of colour images

    Science.gov (United States)

    Huaian, Y. I.; Jian, L. I. U.; Enhui, L. U.; Peng, A. O.

    2016-02-01

    Current machine vision-based detection methods for metal surface roughness mainly use the grey values of images for statistical analysis but do not make full use of the colour information and ignore the subjective judgment of the human vision system. To address these problems, this paper proposes a method to measure surface roughness through the sharpness evaluation of colour images. Based on the difference in sharpness of virtual images of colour blocks that are formed on grinding surfaces with different roughness, an algorithm for evaluating the sharpness of colour images that is based on the difference of the RGB colour space was used to develop a correlation model between the sharpness and the surface roughness. The correlation model was analysed under two conditions: constant illumination and varying illumination. The effect of the surface textures of the grinding samples on the image sharpness was also considered, demonstrating the feasibility of the detection method. The results show that the sharpness is strongly correlated with the surface roughness; when the illumination and the surface texture have the same orientation, the sharpness clearly decreases with increasing surface roughness. Under varying illumination, this correlation between the sharpness and surface roughness was highly robust, and the sharpness of each virtual image increased linearly with the illumination. Relative to the detection method for surface roughness using gray level co-occurrence matrix or artificial neural network, the proposed method is convenient, highly accurate and has a wide measurement range.