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Sample records for grind ethanol processing

  1. An engineering and economic evaluation of quick germ-quick fiber process for dry-grind ethanol facilities: analysis.

    Science.gov (United States)

    Rodríguez, Luis F; Li, Changying; Khanna, Madhu; Spaulding, Aslihan D; Lin, Tao; Eckhoff, Steven R

    2010-07-01

    An engineering economic model, which is mass balanced and compositionally driven, was developed to compare the conventional corn dry-grind process and the pre-fractionation process called quick germ-quick fiber (QQ). In this model, documented in a companion article, the distillers dried grains with solubles (DDGS) price was linked with its protein and fiber content as well as with the long-term average relationship with the corn price. The detailed economic analysis showed that the QQ plant retrofitted from conventional dry-grind ethanol plant reduces the manufacturing cost of ethanol by 13.5 cent/gallon and has net present value of nearly $4 million greater than the conventional dry-grind plant at an interest rate of 4% in 15years. Ethanol and feedstock price sensitivity analysis showed that the QQ plant gains more profits when ethanol price increases than conventional dry-grind ethanol plant. An optimistic analysis of the QQ process suggests that the greater value of the modified DDGS would provide greater resistance to fluctuations in corn price for QQ facilities. This model can be used to provide decision support for ethanol producers.

  2. An engineering and economic evaluation of wet and dry pre-fractionation processes for dry-grind ethanol facilities.

    Science.gov (United States)

    Lin, Tao; Rodríguez, Luis F; Li, Changying; Eckhoff, Steven R

    2011-10-01

    An engineering-economic model was developed to compare the profitability of the wet fractionation process, a generic dry fractionation process, and the conventional dry grind process. Under market conditions as of January 2011, only fractionation processes generated a positive cash flow. Reduced unit manufacturing costs and increased ethanol production capacity were two major contributions. Corn and ethanol price sensitivity analysis showed that the wet fractionation process always outperformed a generic dry fractionation process at any scenario considered in this research. A generic dry fractionation process would provide better economic performance than the conventional dry grind process if corn price was low and ethanol price was high. All three processes would perform more resiliently if the DDGS price was determined by its composition. Copyright © 2011 Elsevier Ltd. All rights reserved.

  3. Changes in mineral concentrations and phosphorus profile during dry-grind processing of corn into ethanol.

    Science.gov (United States)

    Liu, KeShun; Han, Jianchun

    2011-02-01

    For determining variation in mineral composition and phosphorus (P) profile among streams of dry-grind ethanol production, samples of ground corn, intermediate streams, and distillers dried grains with solubles (DDGS) were obtained from three commercial plants. Most attributes (dry matter concentrations) increased significantly from corn to cooked slurry but fermentation caused most significant increase in all attributes. During centrifugation, more minerals went into thin stillage than wet grains, making minerals most concentrated in the former. Mineral increase in DDGS over corn was about 3 fold, except for Na, S, Ca, and Fe. The first three had much higher fold of increase, presumably due to exogenous addition. During fermentation, phytate P and inorganic P had 2.54 and 10.37 fold of increase over corn, respectively, while relative to total P, % phytate P decreased and % inorganic P increased significantly. These observations suggest that phytate underwent some degradation, presumably due to activity of yeast phytase.

  4. Scale-up of ethanol production from winter barley by the EDGE (enhanced dry grind enzymatic) process in fermentors up to 300 liters

    Science.gov (United States)

    A fermentation process, which was designated the EDGE (enhanced dry grind enzymatic) process, has recently been developed for barley ethanol production. In the EDGE process, in addition to the enzymes normally required for starch hydrolysis, commercial Beta-glucanases were used to hydrolyze (1,3)(1,...

  5. Grind hardening process

    CERN Document Server

    Salonitis, Konstantinos

    2015-01-01

    This book presents the grind-hardening process and the main studies published since it was introduced in 1990s.  The modelling of the various aspects of the process, such as the process forces, temperature profile developed, hardness profiles, residual stresses etc. are described in detail. The book is of interest to the research community working with mathematical modeling and optimization of manufacturing processes.

  6. Methods to recover value-added coproducts from dry grind processing of grains into fuel ethanol.

    Science.gov (United States)

    Liu, Keshun; Barrows, Frederic T

    2013-07-31

    Three methods are described to fractionate condensed distillers solubles (CDS) into several new coproducts, including a protein-mineral fraction and a glycerol fraction by a chemical method; a protein fraction, an oil fraction and a glycerol-mineral fraction by a physical method; or a protein fraction, an oil fraction, a mineral fraction, and a glycerol fraction by a physicochemical method. Processing factors (ethanol concentration and centrifuge force) were also investigated. Results show that the three methods separated CDS into different fractions, with each fraction enriched with one or more of the five components (protein, oil, ash, glycerol and other carbohydrates) and thus having different targeted end uses. Furthermore, because glycerol, a hygroscopic substance, was mostly shifted to the glycerol or glycerol-mineral fraction, the other fractions had much faster moisture reduction rates than CDS upon drying in a forced air oven at 60 °C. Thus, these methods could effectively solve the dewatering problem of CDS, allowing elimination of the current industrial practice of blending distiller wet grains with CDS for drying together and production of distiller dried grains as a standalone coproduct in addition to a few new fractions.

  7. Production of ethanol from barley by a conventional process and the EDGE (Enhanced Dry Grind Enzymatic) process

    Science.gov (United States)

    Corn ethanol production is not sufficient to meet the future demand for transportation liquid fuels and lignocellulosic ethanol technology is still not ready for commercialization. Therefore, another starch feedstock for fuel ethanol is needed. Barley is suitable for this role since it can be grow...

  8. Reduction in energy usage during dry grind ethanol production by enhanced enzymatic dewatering of whole stillage: plant trial, process model and economic analysis

    Science.gov (United States)

    A plant trial was conducted at a 54 MGPY dry grind fuel ethanol facility to evaluate the use of enhanced water removal from whole stillage by enzyme addition during fermentation. Laboratory data had previously shown significant improvements in water removal that could potentially result in significa...

  9. Manufacturing processes 2 grinding, honing, lapping

    CERN Document Server

    Klocke, Fritz

    2009-01-01

    Presents a view of the most common machining and non-machining manufacturing processes. This volume describes the characteristics of abrasive tools, their design and manufacturing, followed by the fundamentals of grinding fluids. It also discusses grinding of different materials (steel, cast iron, hard and brittle materials, nickel and titanium).

  10. Changes in composition and amino acid profile during dry grind ethanol processing from corn and estimation of yeast contribution toward DDGS proteins.

    Science.gov (United States)

    Han, Jianchun; Liu, Keshun

    2010-03-24

    Three sets of samples, consisting of ground corn, yeast, intermediate products, and DDGS, were provided by three commercial dry grind ethanol plants in Iowa and freeze dried before chemical analysis. On average, ground corn contained 70.23% starch, 7.65% protein, 3.26% oil, 1.29% ash, 87.79% total carbohydrate (CHO), and 17.57% total nonstarch CHO, dry matter basis. Results from Plant 1 samples showed that compared to ground corn, there was a slight but significant increase in the contents of protein, amino acids (AA), oil, and ash before fermentation, although starch/dextrin decreased sharply upon saccharification. After fermentation, starch content further decreased to about 6.0%, while protein, oil, and ash contents increased over 3-fold. AA increased 2.0-3.5-fold. Total CHO content decreased by 40%, and the content of total nonstarch CHO increased over 2.5-fold. Concentrations of these attributes fluctuated slightly in the remaining downstream products, but oil and ash were concentrated in thin stillage, while protein was concentrated in distiller grains upon centrifugation. When AA composition is expressed in relative % (protein basis), its changes did not follow that of protein concentration, but the influence of yeast AA profiles on those of downstream products became apparent. Accordingly, a multiple linear regression model for the AA profile of a downstream product as a function of AA profiles of ground corn and yeast was proposed. Regression results indicated that, with an r(2) = 0.95, yeast contributed about 20% toward DDGS proteins, and the rest came from corn. Data from Plants 2 and 3 confirmed those found with Plant 1 samples.

  11. Multiparameter Optimization and Controlling for Cylindrical Grinding Process

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper bursts the bondage of conventional no-burn thought, presents an optimum strategy permitting burn appear in grinding roughing stage, but the burning layer can be summed on the following finishing stage. On the base of the basic grinding models, the objective function and constrained functions for the multiparameter optimum grinding models had been built in this paper. By the computer simulation, the nonlinear optimum grinding control parameters had been obtained, and the truth grinding process had...

  12. Research on the processing speed of cam grinding

    Science.gov (United States)

    Peng, Baoying; Han, Qiushi

    2011-05-01

    Cam Grinding is a special kind of non-circular machining. The processing speed of cam grinding has a major influence on cam machining precision. In this paper, decomposed the X-axis feed speed and C-axis velocity by the tangential speed and normal speed in accordance with the curvature circle at the point of cam profile grinding. Proposed the cam grinding processing speed model and linear velocity calculation formula, the processing experiment on the CNC camshaft grinding machine results show that the cam grinding speed model is correct. Constant angular speed grinding and constant linear speed grinding are analyzed respectively, which provides a theoretical basis for cam grinding processing speed optimization.

  13. A Review of Literature on analysis of JIG Grinding Process

    DEFF Research Database (Denmark)

    Sudheesh, P. K.; Puthumana, Govindan

    2016-01-01

    in jig grinding, because of their uniformity and purity. In this paper, abrief review of the analysis of jig grinding process considering various research trends is presented. The areas highlighted are: optimization, selection of abrasives, selection of processing conditions and practical considerations......Jig grinding is a process practically used by tool and die makers in the creation of jigs or mating holes and pegs on dies.The abrasives normally used in jig grinding are divided into Natural Abrasives and Artificial Abrasives. Artificial Abrasiveare preferred in manufacturing of grinding wheels....... The optimization of parameters in jig grinding process is important to maximize productivity and to improve quality. The abrasives of hard jig grinding wheels get blunt quickly so these are recommended to grind workpiece of low hardness and soft grinding wheels are recommended for hard material workpieces. The jig...

  14. Changes in oil content, fatty acid composition, and functional lipid profiles during dry grind ethanol production from corn.

    Science.gov (United States)

    Demand for alternatives to fossil fuels has resulted in a dramatic increase in ethanol production from corn. The dry grind method has been the major process, resulting in a large volume of dried distiller grains with solubles (DDGS) as a co-product. This presentation reports our study to monitor ...

  15. modeling grinding modeling grinding processes as micro processes ...

    African Journals Online (AJOL)

    eobe

    workpiece material dynamics thus allowing for process planning, optimization, and control. In spite of the .... arrangement of the grain vertices at the wheel active surface. ...... on Workpiece Roughness and Process Vibration” J. of the Braz.

  16. Effect of the corn breaking method on oil distribution between stillage phases of dry-grind corn ethanol production.

    Science.gov (United States)

    Wang, H; Wang, T; Johnson, L A; Pometto, A L

    2008-11-12

    The majority of fuel ethanol in the United States is produced by using the dry-grind corn ethanol process. The corn oil that is contained in the coproduct, distillers' dried grains with solubles (DDGS), can be recovered for use as a biodiesel feedstock. Oil removal will also improve the feed quality of DDGS. The most economical way to remove oil is considered to be at the centrifugation step for separating thin stillage (liquid) from coarse solids after distilling the ethanol. The more oil there is in the liquid, the more it can be recovered by centrifugation. Therefore, we studied the effects of corn preparation and grinding methods on oil distribution between liquid and solid phases. Grinding the corn to three different particle sizes, flaking, flaking and grinding, and flaking and extruding were used to break up the corn kernel before fermentation, and their effects on oil distribution between the liquid and solid phases were examined by simulating an industrial decanter centrifuge. Total oil contents were measured in the liquid and solids after centrifugation. Dry matter yield and oil partitioning in the thin stillage were highly positively correlated. Flaking slightly reduced bound fat. The flaked and then extruded corn meal released the highest amount of free oil, about 25% compared to 7% for the average of the other treatments. The freed oil from flaking, however, became nonextractable after the flaked corn was ground. Fine grinding alone had little effect on oil partitioning.

  17. System Analysis of Flat Grinding Process with Wheel Face

    Directory of Open Access Journals (Sweden)

    T. N. Ivanova

    2014-01-01

    Full Text Available The paper presents a conducted system analysis of the flat grinding wheel face, considers the state parameters, input and output variables of subsystems, namely: machine tool, workpiece, grinding wheel, cutting fluids, and the contact area. It reveals the factors influencing the temperature and power conditions for the grinding process.Aim: conducting the system analysis of the flat grinding process with wheel face expects to enable a development of the system of grinding process parameters as a technical system, which will make it possible to evaluate each parameter individually and implement optimization of the entire system.One of the most important criteria in defining the optimal process conditions is the grinding temperature, which, to avoid defects appearance of on the surface of component, should not exceed the critical temperature values to be experimentally determined. The temperature criterion can be useful for choosing the conditions for the maximum defect-free performance of the mechanical face grinding. To define the maximum performance of defect-free grinding can also use other criteria such as a critical power density, indirectly reflecting the allowable thermal stress grinding process; the structure of the ground surface, which reflects the presence or absence of a defect layer, which is determined after the large number of experiments; flow range of the diamond layer.Optimal conditions should not exceed those of defect-free grinding. It is found that a maximum performance depends on the characteristics of circles and grade of processed material, as well as on the contact area and grinding conditions. Optimal performance depends on the diamond value (cost and specific consumption of diamonds in a circle.Above criteria require formalization as a function of the variable parameters of the grinding process. There is an option for the compromise of inter-criteria optimality, thereby providing a set of acceptable solutions, from

  18. Integrated Modeling and Intelligent Control Methods of Grinding Process

    Directory of Open Access Journals (Sweden)

    Jie-sheng Wang

    2013-01-01

    Full Text Available The grinding process is a typical complex nonlinear multivariable process with strongly coupling and large time delays. Based on the data-driven modeling theory, the integrated modeling and intelligent control method of grinding process is carried out in the paper, which includes the soft-sensor model of economic and technique indexes, the optimized set-point model utilizing case-based reasoning, and the self-tuning PID decoupling controller. For forecasting the key technology indicators (grinding granularity and mill discharge rate of grinding process, an adaptive soft-sensor modeling method based on wavelet neural network optimized by the improved shuffled frog leaping algorithm (ISFLA is proposed. Then, a set point optimization control strategy of grinding process based on case-based reasoning (CBR method is adopted to obtain the optimized velocity set-point of ore feed and pump water feed in the grinding process controlled loops. Finally, a self-tuning PID decoupling controller optimized is used to control the grinding process. Simulation results and industrial application experiments clearly show the feasibility and effectiveness of control methods and satisfy the real-time control requirements of the grinding process.

  19. Eco-efficiency of grinding processes and systems

    CERN Document Server

    Winter, Marius

    2016-01-01

    This research monograph aims at presenting an integrated assessment approach to describe, model, evaluate and improve the eco-efficiency of existing and new grinding processes and systems. Various combinations of grinding process parameters and system configurations can be evaluated based on the eco-efficiency. The book presents the novel concept of empirical and physical modeling of technological, economic and environmental impact indicators. This includes the integrated evaluation of different grinding process and system scenarios. The book is a valuable read for research experts and practitioners in the field of eco-efficiency of manufacturing processes but the book may also be beneficial for graduate students.

  20. Protease increases fermentation rate and ethanol yield in dry-grind ethanol production.

    Science.gov (United States)

    Johnston, David B; McAloon, Andrew J

    2014-02-01

    The effects of acid protease and urea addition during the fermentation step were evaluated. The fermentations were also tested with and without the addition of urea to determine if protease altered the nitrogen requirements of the yeast. Results show that the addition of the protease had a statistically significant effect on the fermentation rate and yield. Fermentation rates and yields were improved with the addition of the protease over the corresponding controls without protease. Protease addition either with or with added urea resulted in a higher final ethanol yield than without the protease addition. Urea addition levels >1200 ppm of supplemental nitrogen inhibited ethanol production. The economic effects of the protease addition were evaluated by using process engineering and economic models developed at the Eastern Regional Research Center. The decrease in overall processing costs from protease addition was as high as $0.01/L (4 ¢/gal) of denatured ethanol produced.

  1. Experimental Setup for Diamond Grinding Using Electrochemical InProcess Controlled Dressing (ECD of Grinding Wheel

    Directory of Open Access Journals (Sweden)

    M. A. Shavva

    2014-01-01

    Full Text Available The most effective method for finish machining of hard-metals and alloys is to use the diamond grinding wheels for grinding. An application of diamond wheels significantly increases the employee output, reduces costs, and raises manufacturing efficiency with achieving the high performance properties of treated surfaces.During grinding a working surface of diamond wheel wears out. It adversely affects the cutting capability of the diamond grains, and depending on the grinding conditions can occur through different mechanisms. Wear of diamond wheel causes distortion of its shape and reduces cutting properties. However, dressing of diamond wheels is a complicated and time-consuming operation in terms of manufacturing technique.Methods to make dressing of diamond grinding wheel have different types of classification. Classification of dressing methods by the type of energy used is as follows: mechanical, chemical, electrophysical, electromechanical, and electrochemical. All these methods have their advantages and disadvantages.Electrochemical method of dressing is the most productive and efficient. Electrochemical method comprises anode-mechanical dressing and electrochemical (electrolytic one. The paper presents the electrochemical in-process dressing (ECD and the electrolytic in-process dressing (ELID.The source of energy, grinding a wheel with metal bond, and an electrode are necessary for providing ELID. The ELID consists of several stages. The first stage is preliminary electrolytic dressing of diamond wheel. The electrolyte is placed into the gap between the wheel and electrode. The bond of the wheel is oxidized. An insulating layer is formed. It reduces an electrical conductivity of the wheel and controls consumption of diamond grains, as well as polishes the surface of the work piece. Further, the insulating layer is destroyed. The cycle of dressing begins anew.The ECD proceeds in the same way as ELID. However during the ECD-process there

  2. Gemstone Grinding Process Improvement by using Impedance Force Control

    Directory of Open Access Journals (Sweden)

    Hamprommarat Chumpol

    2015-01-01

    Full Text Available Chula Automatic Faceting Machine has been developed by The Advance Manufacturing Research Lab, Chulalongkorn University to support Thailand Gems-Industry. The machine has high precision motion control by using position and force control. A contact stiffness model is used to estimate grinding force. Although polished gems from the Faceting Machine have uniform size and acceptable shape, the force of the grinding and polishing process cannot be maintain constant and has some fluctuation due to indirect force control. Therefor this research work propose a new controller for this process based on an impedance direct force control to improve the gemstone grinding performance during polishing process. The grinding force can be measured through motor current. The results show that the polished gems by using impedance direct force control can maintain uniform size as well as good shape and high quality surface.

  3. Biotechnological processes for conversion of corn into ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Bothast, R.J.; Schlicher, M.A. [National Corn-To-Ethanol Research Center, Southern Illinois Univ. Edwardsville, Edwardsville, IL (United States)

    2005-04-01

    Ethanol has been utilized as a fuel source in the United States since the turn of the century. However, it has repeatedly faced significant commercial viability obstacles relative to petroleum. Renewed interest exists in ethanol as a fuel source today owing to its positive impact on rural America, the environment and United States energy security. Today, most fuel ethanol is produced by either the dry grind or the wet mill process. Current technologies allow for 2.5 gallons (wet mill process) to 2.8 gallons (dry grind process) of ethanol (1 gallon = 3.7851) per bushel of corn. Valuable co-products, distillers dried grains with solubles (dry grind) and corn gluten meal and feed (wet mill), are also generated in the production of ethanol. While current supplies are generated from both processes, the majority of the growth in the industry is from dry grind plant construction in rural communities across the corn belt. While fuel ethanol production is an energy-efficient process today, additional research is occurring to improve its long-term economic viability. Three of the most significant areas of research are in the production of hybrids with a higher starch content or a higher extractable starch content, in the conversion of the corn kernel fiber fraction to ethanol, and in the identification and development of new and higher-value co-products. (orig.)

  4. Computer Simulation of Batch Grinding Process Based on Simulink 5.0

    Institute of Scientific and Technical Information of China (English)

    LI Xia; YANG Ying-jie; DENG Hui-yong; HUANG Guang-yao

    2005-01-01

    How to use Simulink software in grinding system was studied. The method of designing batch grinding subsystem and the steps of building batch grinding blockset were introduced. Based on batch grinding population balance model, batch grinding was simulated with Simulink. The results show that the simulation system designed with Simulink explain reasonably the impersonal rule of batch grinding. On the basis of batch grinding simulation, the computer simulation of mineral processing system with Simulink of grinding and classification, comminution, etc, can be properly explored.

  5. Composition of corn dry-grind ethanol by-products: DDGS, wet cake, and thin stillage.

    Science.gov (United States)

    Kim, Youngmi; Mosier, Nathan S; Hendrickson, Rick; Ezeji, Thaddeus; Blaschek, Hans; Dien, Bruce; Cotta, Michael; Dale, Bruce; Ladisch, Michael R

    2008-08-01

    DDGS and wet distillers' grains are the major co-products of the dry grind ethanol facilities. As they are mainly used as animal feed, a typical compositional analysis of the DDGS and wet distillers' grains mainly focuses on defining the feedstock's nutritional characteristics. With an increasing demand for fuel ethanol, the DDGS and wet distillers' grains are viewed as a potential bridge feedstock for ethanol production from other cellulosic biomass. The introduction of DDGS or wet distillers' grains as an additional feed to the existing dry grind plants for increased ethanol yield requires a different approach to the compositional analysis of the material. Rather than focusing on its nutritional value, this new approach aims at determining more detailed chemical composition, especially on polymeric sugars such as cellulose, starch and xylan, which release fermentable sugars upon enzymatic hydrolysis. In this paper we present a detailed and complete compositional analysis procedure suggested for DDGS and wet distillers' grains, as well as the resulting compositions completed by three different research groups. Polymeric sugars, crude protein, crude oil and ash contents of DDGS and wet distillers' grains were accurately and reproducibly determined by the compositional analysis procedure described in this paper.

  6. Performance of Cooled Cone Grinding Machine in Cocoa Cake Processing

    Directory of Open Access Journals (Sweden)

    Hendy Firmanto

    2015-08-01

    Full Text Available The process of cocoa paste pressing has a function to separate the fatty component of cocoa from its cake. Cocoa paste is further processed into cocoa powder using grinding machine for cocoa cake. The cooled cone type of cocoa grinding machine is used to solve the problem of plug in the maschine caused by melting of fat in cocoa cake due to hot effect as a result of friction in the grinding machine. Grinding machine of cocoa has conical form of cylinder for grinding and stator wall wrapped by source of cold and closed with jacket wool. Research was conducted at Kaliwining Experimental Garden of Indonesian Coffee and Cocoa Research Institute (ICCRI using cocoa cake containing 26.75% originated from Forastero type of cocoa seed. The capacity and recovery of the machine was influenced by space between rotor cylinder and stator wall. Grinding machine operated at cooling temperature of 25.5oC and space between rotor – stator 0.9 cm and the capacity of 187.5 kg/hour with recovery of 200 mesh cocoa powder as much as 24%. The maximum  power of machine required  was 2.5 kW with efficiency of  energy transfer of 97%. Results of proximate analysis showed that there was no change of protein content, but protein and carbohydrate content increased after processing, i.e. from 5.70% and 59.82% into 5.80% and 61.89% respectively.Key words : cocoa cake, cooling, grinding, cocoa powder 

  7. STUDIES ON CONTINUOUS GRINDING PROCESS FOR DRIED WATER CHESTNUT KERNEL

    Directory of Open Access Journals (Sweden)

    S.K. GARG

    2010-06-01

    Full Text Available Grinding is a unit operation to break big solid material into smaller pieces. As far as process of grinding is concerned, power consumption, specific energy consumption and particle size distribution and mill capacity are main considerations from engineering point of view. The experiments were conducted to study the effect of speed of mill, sieve size, feed rate and time of grinding on power consumption and average particle diameter of water chestnut in continuous grinding process. Power consumption was measured for a constant feed rate of 1 and 2 kg/h at different speed of the mill varied from 800 to 1200 rpm for the sieve openings of 0.5 mm, 1.0 mm and 2.0 mm. For all the sieve sizes and feed rates, it was observed that as the speed of the mill increases, there is an increase in power consumption and found significantly low for higher sieve size and lower feed rate. The size distribution of the water chestnut kernel for different speeds and sieve sizes at constant feed rate were obtained by sieve analysis. The milling speed has no significant effect on particle size distribution of ground product and mass fraction was minimum at lower feed rate and higher sieve size. Harris model was found best suitable to describe the size distribution in continuous grinding process. Fineness modulus decreases with increase of milling speed for experimental sieve size and feed rate.

  8. Investigation of glycerol polymerization in the clinker grinding process

    NARCIS (Netherlands)

    Parvulescu, A.N.; Rossi, M.; Della Pina, C.; Ciriminna, R.; Pagliaro, M.

    2011-01-01

    Concrete production is a large scale process that involves high energy consumption. In order to increase the sustainability of this process, the reduction of energy input is necessary. Bio-glycerol was demonstrated to be a highly efficient renewable-based additive in the grinding process for concret

  9. Grinding process within vertical roller mills: experiment and simulation

    Institute of Scientific and Technical Information of China (English)

    WANG Jian-huai; CHEN Qing-ru; KUANG Ya-li; LYNCH A J; ZHUO Jin-wu

    2009-01-01

    Based on screening analysis, laser size analysis, grindability and rigidity tests of samples collected on line from a cement and a power plant, a simulation of the grinding process in vertical roller mills was carried out. The simulation calculation used a breakage function, B. The results indicate that the breakage function, B, and the selection function, S, in the form of a matrix, can be used to express the probability of the material breaking during the grinding process. This allows the size distribution of the product to be numerically estimated. The simulation results also show that the simulated size distribution curves fit the actual ex-perimental product curves quite well. The model provides a good starting point for simulation of the grinding process. Further re-search is needed to determine the proper breakage function and the matrix value of the selection function.

  10. Numerical Simulation of a Grinding Process for the Spatial Work-pieces: Modeling of Grinding Forces and System Dynamics

    Directory of Open Access Journals (Sweden)

    I. A. Kiselev

    2015-01-01

    Full Text Available The paper describes a computation-experimental technique to determine model coefficients of grinding forces using a Nelder-Mead algorithm. As an error function, the paper offers a deviation measure of calculating and experimental grinding forces averaged for a single-pass of the grinding wheel. As an example of cutting forces model coefficients calculation for linear model, in which the grinding forces depend on uncut chip thickness is analyzed. The coefficients vary on abrasive grain geometric parameters and are determined applying the authors-developed method based on Nelder-Mead technique. The measured forces while plane grinding of test work-piece are used to determine the coefficients. Model coefficients are identified if compare the measured data with the results of modeling for grinding by tool with the uniformly distributed abrasive grains with the triangular shape of cutting edge.Grinding dynamics simulation applying the determined coefficients was carried out for the processing of cantilever plane work-piece as a test example. The work-piece was processed by grinding wheel transverse passages made at different distances from the fixation. A selfoscillating process accompanied by vibration of high level was observed for some selected technological parameters of grinding. The simulation has shown qualitative and quantitative compliance with the experiment. It was shown that the intensity of the self-oscillating process arising during the processing depends on the work-piece rigidity and cutting conditions. The results of modeling can be applied in practice in developing the technology process of grinding the spatial work-pieces.

  11. Analysis of Grinding Force and Elastic Deformation in Thread Grinding Process

    Directory of Open Access Journals (Sweden)

    Wei Wang

    2013-01-01

    Full Text Available Considering the grinding geometry of the thread grinding dynamic contact arc length, a dynamic numerical thread grinding model has been set up on the basis of study of a single grit grinding model. The properties of grinding force and dynamic contact arc-length have been studied by means of the developed numerical model. The results have shown that the angle of helix has little effect on the dynamic contact arc-length than the wheel speed on the dynamic contact arc-length. And the wheel speed also produced a large effect on grinding force.

  12. Experimental Setup for Diamond Grinding Using Electrochemical InProcess Controlled Dressing (ECD) of Grinding Wheel

    OpenAIRE

    M. A. Shavva; E. M. Zaharevich

    2014-01-01

    The most effective method for finish machining of hard-metals and alloys is to use the diamond grinding wheels for grinding. An application of diamond wheels significantly increases the employee output, reduces costs, and raises manufacturing efficiency with achieving the high performance properties of treated surfaces.During grinding a working surface of diamond wheel wears out. It adversely affects the cutting capability of the diamond grains, and depending on the grinding conditions can oc...

  13. Effects of the grinding process on the preparation and qualities of CWS

    Institute of Scientific and Technical Information of China (English)

    Yuliang Zhang; Guoguang Wu; Xianliang Meng; Zengjie Yun; Frank Shi; Yaqun He; Xiaoqiang Luo

    2011-01-01

    Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS.A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals.Both types of coal were ground by a Chinese (CUMT) and an Australian (JK) grinding process.The performance tests of the prepared CWS showed that fluidity of all slurries was acceptable.The concentration of the CWS from YZ coal ground by the CUMT grinding process was higher than when the JK grinding process was used.The highest concentration was 70.14% in this case.The concentration of the CWS prepared from Au coal by the JK grinding process was higher than when the CUMT grinding process was used.The highest concentration in this case was 70.97%.These differences are caused by the particle size distribution developed during the different grinding processes.

  14. Graphic presentation of information of acoustic monitoring of stream grinding process

    Directory of Open Access Journals (Sweden)

    N.S. Pryadko

    2012-04-01

    Full Text Available The theoretical and experimental mechanisms of thin grinding the loose materials are analyzed. The relation of the density function of acoustic signal amplitudes of grinding process to the degree of loading the jets by material is established.

  15. THERMAL AND PHYSICAL FEATURES OF MAGNETIC AND ELECTRIC GRINDING PROCESS OF GAS AND THERMAL PROTECTIVE COATINGS

    OpenAIRE

    N. V. Spiridonov; I. O. Sokorov; M. V. Niaroda

    2008-01-01

    The paper reveals thermal zones of magnetic and electric grinding process. The influence of electric and physical parameters of magnetic and electric grinding on temperature in the zone of gas and thermal protective coatings has been established in the paper.

  16. Dry-grind processing using amylase corn and superior yeast to reduce the exogenous enzyme requirements in bioethanol production.

    Science.gov (United States)

    Kumar, Deepak; Singh, Vijay

    2016-01-01

    Conventional corn dry-grind ethanol production process requires exogenous alpha and glucoamylases enzymes to breakdown starch into glucose, which is fermented to ethanol by yeast. This study evaluates the potential use of new genetically engineered corn and yeast, which can eliminate or minimize the use of these external enzymes, improve the economics and process efficiencies, and simplify the process. An approach of in situ ethanol removal during fermentation was also investigated for its potential to improve the efficiency of high-solid fermentation, which can significantly reduce the downstream ethanol and co-product recovery cost. The fermentation of amylase corn (producing endogenous α-amylase) using conventional yeast and no addition of exogenous α-amylase resulted in ethanol concentration of 4.1 % higher compared to control treatment (conventional corn using exogenous α-amylase). Conventional corn processed with exogenous α-amylase and superior yeast (producing glucoamylase or GA) with no exogenous glucoamylase addition resulted in ethanol concentration similar to control treatment (conventional yeast with exogenous glucoamylase addition). Combination of amylase corn and superior yeast required only 25 % of recommended glucoamylase dose to complete fermentation and achieve ethanol concentration and yield similar to control treatment (conventional corn with exogenous α-amylase, conventional yeast with exogenous glucoamylase). Use of superior yeast with 50 % GA addition resulted in similar increases in yield for conventional or amylase corn of approximately 7 % compared to that of control treatment. Combination of amylase corn, superior yeast, and in situ ethanol removal resulted in a process that allowed complete fermentation of 40 % slurry solids with only 50 % of exogenous GA enzyme requirements and 64.6 % higher ethanol yield compared to that of conventional process. Use of amylase corn and superior yeast in the dry-grind processing industry

  17. Process for selective grinding of coal

    Science.gov (United States)

    Venkatachari, Mukund K.; Benz, August D.; Huettenhain, Horst

    1991-01-01

    A process for preparing coal for use as a fuel. Forming a coal-water slurry having solid coal particles with a particle size not exceeding about 80 microns, transferring the coal-water slurry to a solid bowl centrifuge, and operating same to classify the ground coal-water slurry to provide a centrate containing solid particles with a particle size distribution of from about 5 microns to about 20 microns and a centrifuge cake of solids having a particle size distribution of from about 10 microns to about 80 microns. The classifer cake is reground and mixed with fresh feed to the solid bowl centrifuge for additional classification.

  18. Modeling and Simulation of Process-Machine Interaction in Grinding of Cemented Carbide Indexable Inserts

    Directory of Open Access Journals (Sweden)

    Wei Feng

    2015-01-01

    Full Text Available Interaction of process and machine in grinding of hard and brittle materials such as cemented carbide may cause dynamic instability of the machining process resulting in machining errors and a decrease in productivity. Commonly, the process and machine tools were dealt with separately, which does not take into consideration the mutual interaction between the two subsystems and thus cannot represent the real cutting operations. This paper proposes a method of modeling and simulation to understand well the process-machine interaction in grinding process of cemented carbide indexable inserts. First, a virtual grinding wheel model is built by considering the random nature of abrasive grains and a kinematic-geometrical simulation is adopted to describe the grinding process. Then, a wheel-spindle model is simulated by means of the finite element method to represent the machine structure. The characteristic equation of the closed-loop dynamic grinding system is derived to provide a mathematic description of the process-machine interaction. Furthermore, a coupling simulation of grinding wheel-spindle deformations and grinding process force by combining both the process and machine model is developed to investigate the interaction between process and machine. This paper provides an integrated grinding model combining the machine and process models, which can be used to predict process-machine interactions in grinding process.

  19. Research on the Monitoring System of CNC Grinding Process Based on Acoustic Emission

    Institute of Scientific and Technical Information of China (English)

    HU Zhongxiang; TENG Jiaxu; YANG Junwei; HUO Xiaojing; SHI Xiaojun

    2006-01-01

    Using on-line monitoring during the CNC grinding process, the hazard case such as the crushing of grinding wheel and various safety accidents could be avoided, and the optimum time for dressing and replacing grinding wheel could also be determined, and hence, the service life of the grinding wheel could be prolonged and grinding quality could be improved. To overcome the limitation of some traditional techniques in which some parameters including the grinding power and force, torque and so on were monitored, the acoustic emission (AE) technique, which provides high sensitivity and responding speed, were developed in the present paper. The mechanism of AE during grinding was reviewed. Moreover, a virtual AE monitoring system, which could monitor the grinding state under different working conditions during the grinding, has been developed based on the Virtual Instruments technique. Some experiments were also performed on the internal grinder. The results showed that the AE signals became stronger with increasing the main shaft speed and grinding depth or decreasing the distance between the AE sensor and grinding area.

  20. Nano surface generation of grinding process using carbon nano tubes

    Indian Academy of Sciences (India)

    S Prabhu; B K Vinayagam

    2010-12-01

    Nano surface finish has become an important parameter in the semiconductor, optical, electrical and mechanical industries. The materials used in these industries are classified as difficult to machine materials such as ceramics, glasses and silicon wafers. Machining of these materials up to nano accuracy is a great challenge in the manufacturing industry. Finishing of micro components such as micro-moulds, micro-lenses and micro-holes need different processing techniques. Conventional finishing methods used so far become almost impossible or cumbersome. In this paper, a nano material especially multi wall carbon nano tube is used in the machining process like grinding to improve the surface characteristics from micro to nano level.

  1. Nano finish grinding of brittle materials using electrolytic in-process dressing (ELID) technique

    Indian Academy of Sciences (India)

    M Rahman; A Senthil Kumar; H S Lim; K Fatima

    2003-10-01

    Recent developments in grinding have opened up new avenues for finishing of hard and brittle materials with nano-surface finish, high tolerance and accuracy. Grinding with superabrasive wheels is an excellent way to produce ultraprecision surface finish. However, superabrasive diamond grits need higher bonding strength while grinding, which metal-bonded grinding wheels can offer. Truing and dressing of the wheels are major problems and they tend to glaze because of wheel loading. When grinding with superabrasive wheels, wheel loading can be avoided by dressing periodically to obtain continuous grinding. Electrolytic inprocess dressing (ELID) is the most suitable process for dressing metal-bonded grinding wheels during the grinding process. Nano-surface finish can be achieved only when chip removal is done at the atomic level. Recent developments of ductile mode machining of hard and brittle materials show that plastically deformed chip removal minimizes the subsurface damage of the workpiece. When chip deformation takes place in the ductile regime, a defect-free nano-surface is possible and it completely eliminates the polishing process. ELID is one of the processes used for atomic level metal removal and nano-surface finish. However, no proper and detailed studies have been carried out to clarify the fundamental characteristics for making this process a robust one. Consequently, an attempt has been made in this study to understand the fundamental characteristics of ELID grinding and their influence on surface finish.

  2. ELECTRO-RESISTANCE METHOD OF CHECK A PROCESS GRINDING THE ROLLING BEARINGS

    Directory of Open Access Journals (Sweden)

    K. V. Podmasteryev

    2015-01-01

    Full Text Available Base a possibility of monitoring processes of grinding the rolling bearings with use electroresistance method of check. Is write of essence this method, are analyses his peculiarities, which are provide objective information on the condition a object by his grinding. Are consider the results of experimental researches the effective different diagnostically parameters, which are confirm a possibility of realization objective check of grinding the rolling bearings with use electro-resistance method.

  3. Effect of fiber orientations on surface grinding process of unidirectional C/SiC composites

    Science.gov (United States)

    Zhang, Lifeng; Ren, Chengzu; Ji, Chunhui; Wang, Zhiqiang; Chen, Guang

    2016-03-01

    The machining mechanism of woven ceramic matrix composites is one of the most challenging problems in composite application. To elucidate the grinding mechanism of the woven ceramic matrix composites, a new model material consisting of unidirectional CVI-C/SiC was prepared and ground. The composite was ground in three typical directions and the experimental investigation of the surface grinding process for this composite is described. In addition, the micro structural characteristics and grinding mechanism of the composite were analyzed. The result shows that brittle fracture is the dominant removal mechanism for grinding of the C/SiC composites, and the destroy form of the composites is mainly the syntheses of the matrix cracking, fiber fracture, and interfacial debonding. The grinding force follows the order: Normal > Longitudinal > Transverse, and the surface roughness follows: Longitudinal > Normal > Transverse. The grinding parameters (feed speed, cut depth, grinding speed) have great influence on the grinding force and surface roughness. Based on the findings, the grinding force and surface integrity of the woven ceramic matrix composites can be predicted. Furthermore, it is expected to provide a useful guideline for the design, evaluation and optimal application of the C/SiC composites.

  4. THERMAL AND PHYSICAL FEATURES OF MAGNETIC AND ELECTRIC GRINDING PROCESS OF GAS AND THERMAL PROTECTIVE COATINGS

    Directory of Open Access Journals (Sweden)

    N. V. Spiridonov

    2008-01-01

    Full Text Available The paper reveals thermal zones of magnetic and electric grinding process. The influence of electric and physical parameters of magnetic and electric grinding on temperature in the zone of gas and thermal protective coatings has been established in the paper.

  5. Effect of co-products of enzyme-assisted aqueous extraction of soybeans on ethanol production in dry-grind corn fermentation.

    Science.gov (United States)

    Sekhon, Jasreen K; Jung, Stephanie; Wang, Tong; Rosentrater, Kurt A; Johnson, Lawrence A

    2015-09-01

    Enzyme-assisted aqueous extraction processing (EAEP) is an environmentally-friendly alternative to solvent and mechanical oil extraction methods, and can achieve ∼ 97% oil recovery from soybeans. The present study utilized soy skim (protein rich) and insoluble fiber (IF; carbohydrate rich), both co-products of EAEP, in dry-grind corn fermentation. The effects of adding soy skim and untreated IF (UIF), either separately or together, and adding pretreated IF (TIF), on ethanol production were investigated. Maximum ethanol production was achieved when UIF and skim were slurried together (corn-to-UIF ratio 1:0.16; skim-to-UIF ratio 6.5:1) and when fiber-hydrolyzing enzymes were added to corn fermentation. This modification to corn fermentation increased ethanol yield by 20%, ethanol production rate by 3%, and decreased fermentation time by 38 h compared to corn-only fermentation. An attempt was also made to utilize pentoses (from soy skim and IF) in integrated corn-soy fermentation slurry by an additional Escherichia coli KO11 fermentation step.

  6. Modeling and Simulation of Process-Machine Interaction in Grinding of Cemented Carbide Indexable Inserts

    National Research Council Canada - National Science Library

    Feng, Wei; Yao, Bin; Chen, BinQiang; Zhang, DongSheng; Zhang, XiangLei; Shen, ZhiHuang

    2015-01-01

      Interaction of process and machine in grinding of hard and brittle materials such as cemented carbide may cause dynamic instability of the machining process resulting in machining errors and a decrease in productivity...

  7. Dynamic modeling and analysis of the closed-circuit grinding-classification process

    Institute of Scientific and Technical Information of China (English)

    Yunfei Chu; Wenli Xu; Weihan Wan

    2005-01-01

    Mathematical models of the grinding process are the basis of analysis, simulation and control. Most existent models including theoretical models and identification models are, however, inconvenient for direct analysis. In addition, many models pay much attention to the local details in the closed-circuit grinding process while overlooking the systematic behavior of the process as a whole. From the systematic perspective, the dynamic behavior of the whole closed-circuit grinding-classification process is considered and a first-order transfer function model describing the dynamic relation between the raw material and the product is established.The model proves that the time constant of the closed-circuit process is lager than that of the open-circuit process and reveals how physical parameters affect the process dynamic behavior. These are very helpful to understand, design and control the closed-circuit grinding-classification process.

  8. Application of electrolytic in-process dressing for high-efficiency grinding of ceramic parts. Research activities 1995--96

    Energy Technology Data Exchange (ETDEWEB)

    Bandyopadhyay, B.P. [Univ. of North Dakota, Grand Forks, ND (United States). Dept. of Mechanical Engineering

    1997-02-01

    The application of Electrolytic In-Process Dressing (ELID) for highly efficient and stable grinding of ceramic parts is discussed. This research was performed at the Institute of Physical and Chemical Research (RIKEN), Tokyo, Japan, June 1995 through August 1995. Experiments were conducted using a vertical machining center. The silicon nitride work material, of Japanese manufacture and supplied in the form of a rectangular block, was clamped to a vice which was firmly fixed on the base of a strain gage dynamometer. The dynamometer was clamped on the machining center table. Reciprocating grinding was performed with a flat-faced diamond grinding wheel. The output from the dynamometer was recorded with a data acquisition system and the normal component of the force was monitored. Experiments were carried out under various cutting conditions, different ELID conditions, and various grinding wheel bonds types. Rough grinding wheels of grit sizes {number_sign}170 and {number_sign}140 were used in the experiments. Compared to conventional grinding, there was a significant reduction in grinding force with ELID grinding. Therefore, ELID grinding can be recommended for high material removal rate grinding, low rigidity machines, and low rigidity workpieces. Compared to normal grinding, a reduction in grinding ratio was observed when ELID grinding was performed. A negative aspect of the process, this reduced G-ratio derives from bond erosion and can be improved somewhat by adjustments in the ELID current. The results of this investigation are discussed in detail in this report.

  9. Force-controlled analysis tool for optimization of precision CNC grinding processes

    Science.gov (United States)

    Vogt, C.; Fähnle, O.; Rascher, R.

    2017-06-01

    While setting up grinding processes for optics fabrication, the optimum tool and process parameters have to be chosen. Unfortunately, datasheets of commercial grinding tools contain only information about grit type and size, bond material, tool shape etc., leaving out any information about process parameters to be applied or tool lifetime or performance. For this reason, tools and machining parameters are commonly adjusted during iterative experimental test runs using actual workpieces from production batches which is time consuming, expensive and without guarantee that the optimum set of machining parameters are achieved. In this paper we present a method to determine grinding tools process window for a given workpiece material. That way, ideal machining parameters can be determined offline for maximum reliability and productivity. In addition, the gained data provides the basis to identify the most suitable grinding tool for the desired application.

  10. Cobalt exposure in a carbide tip grinding process.

    Science.gov (United States)

    Stebbins, A I; Horstman, S W; Daniell, W E; Atallah, R

    1992-03-01

    Reports relating hard metal disease or nonspecific respiratory symptoms to tungsten or cobalt exposure have been published in the past 20 yr. This report discusses a work site investigation of a small company, employing approximately 50 workers, producing carbide tip saw blades for the woodworking industry. Cobalt exposure was characterized by ambient air monitoring (area and personnel), particle size determination, and biological monitoring. Area sampling for cadmium, cobalt, and tungsten indicated low ambient air levels in all manufacturing areas except the grinding department, which had cobalt air levels approaching the threshold limit value of 0.05 mg/m3. Area airborne cobalt exposure levels measured over six shifts in the grinding department ranged from 0.017 to 0.12 mg/m3 for the total collection method and 0.002 to 0.028 mg/m3 for the method collecting respirable particles. Cobalt content in the total and respirable fractions was similar. Urine monitoring indicated production workers have elevated cobalt levels, and the grinders' levels were higher than other production workers. The grinding coolant was found to have elevated cobalt concentrations. A survey of coolants from nine carbide grinding shops indicated the elevated cobalt concentrations may be common.

  11. Effect of corn preparation methods on dry-grind ethanol production by granular starch hydrolysis and partitioning of spent beer solids.

    Science.gov (United States)

    Lamsal, B P; Wang, H; Johnson, L A

    2011-06-01

    Two corn preparation methods, rollermill flaking and hammermill grinding, were compared for efficient processing of corn into ethanol by granular starch hydrolysis and simultaneous fermentation by yeast Saccharomyces cerevisiae. Corn was either ground in a hammermill with different size screens or crushed in a smooth-surfaced rollermill at different roller gap settings. The partitioning of beer solids and size distribution of solids in the thin stillage were compared. The mean particle diameter d(50) for preparations varied with set-ups and ranged between 210 and 340 μm for ground corn, and 1180-1267 μm for flaked corn. The ethanol concentrations in beer were similar (18-19% v/v) for ground and flaked preparations, however, ethanol productivity increased with reduced particle size. Roller versus hammermilling of corn reduced solids in thin stillage by 28%, and doubled the volume percent of fines (d(50) ∼ 7 μm)in thin stillage and decreased coarse (d(50) ∼ 122 μm) by half compared to hammermilling.

  12. Multiobjective Optimization of ELID Grinding Process Using Grey Relational Analysis Coupled with Principal Component Analysis

    Directory of Open Access Journals (Sweden)

    S. Prabhu

    2014-06-01

    Full Text Available Carbon nanotube (CNT mixed grinding wheel has been used in the electrolytic in-process dressing (ELID grinding process to analyze the surface characteristics of AISI D2 Tool steel material. CNT grinding wheel is having an excellent thermal conductivity and good mechanical property which is used to improve the surface finish of the work piece. The multiobjective optimization of grey relational analysis coupled with principal component analysis has been used to optimize the process parameters of ELID grinding process. Based on the Taguchi design of experiments, an L9 orthogonal array table was chosen for the experiments. The confirmation experiment verifies the proposed that grey-based Taguchi method has the ability to find out the optimal process parameters with multiple quality characteristics of surface roughness and metal removal rate. Analysis of variance (ANOVA has been used to verify and validate the model. Empirical model for the prediction of output parameters has been developed using regression analysis and the results were compared for with and without using CNT grinding wheel in ELID grinding process.

  13. Determining the optimum process parameter for grinding operations using robust process

    Energy Technology Data Exchange (ETDEWEB)

    Neseli, Suley Man; Asilturk, Ilhan; Celik, Levent [Univ. of Selcuk, Konya (Turkmenistan)

    2012-11-15

    We applied combined response surface methodology (RSM) and Taguchi methodology (TM) to determine optimum parameters for minimum surface roughness (Ra) and vibration (Vb) in external cylindrical grinding. First, an experiment was conducted in a CNC cylindrical grinding machine. The TM using L{sup 27} orthogonal array was applied to the design of the experiment. The three input parameters were workpiece revolution, feed rate and depth of cut; the outputs were vibrations and surface roughness. Second, to minimize wheel vibration and surface roughness, two optimized models were developed using computer aided single objective optimization. The experimental and statistical results revealed that the most significant grinding parameter for surface roughness and vibration is workpiece revolution followed by the depth of cut. The predicted values and measured values were fairly close, which indicates 2 ( 94.99 R{sup 2Ra}=and 2 92.73) R{sup 2Vb}=that the developed models can be effectively used to predict surface roughness and vibration in the grinding. The established model for determination of optimal operating conditions shows that a hybrid approach can lead to success of a robust process.

  14. Optimization of Cylindrical Grinding Process Parameters on C40E Steel Using Taguchi Technique

    Directory of Open Access Journals (Sweden)

    Naresh Kumar

    2015-01-01

    Full Text Available Surface finish and dimensional accuracy play a vital role in the today’s engineering industry. There are several methods used to achieve good surface finish like burnishing, honing and lapping, and grinding. Grinding is one of these ways that improves the surface finish and dimensional accuracy simultaneously. C40E steel has good industrial application in manufacturing of shafts, axles, spindles, studs, etc. In the present work the cylindrical grinding of C40E steel is done for the optimization of grinding process parameters. During this experimental work input process parameters i.e. speed, feed, depth of cut is optimized using Taguchi L9 orthogonal array. Analysis of variance (ANOVA concluded that surface roughness is minimum at the 210 rpm, 0.11mm/rev feed, and 0.04mm depth of penetration.

  15. Pilot-scale submersed cultivation of R. microsporus var. oligosporus in thin stillage, a dry-grind corn-to-ethanol co-product

    Science.gov (United States)

    Erickson, Daniel Thomas

    An innovative process to add value to a corn-to-ethanol co-product, Thin stillage, was studied for pilot-scale viability. A 1500L bioreactor was designed, operated, and optimized to cultivate Rhizopus microsporus var. oligosporus via submersed fermentation in Thin Stillage. The biomass was harvested and processed into a feed suitable for storage and ultimately for animal feeding trials. Characterization of the biomass and feed trials revealed that there is substantial potential as a nutrient dense feed supplement with 41.1% protein, 26.3% fat, and metabolizable energy on s dried basis. The amino acid profile is superior to that of DDGS, with most notably 1.7% Lys on dried basis. This process produces a significantly more nutrient dense product than DDGS, and could increase water-reclaimation in a dry-grind corn to ethanol plant. Industrially it would replace the energy intensive process of converting thin stillage into syrup that adds only $10-25/ton to DDG, while maintaining production of DDG. Using thin stillage as used a growth media for R. microsporus var. oligosporus, should not only lead to saving in energy costs, but also generate a high-value co-product which could lead to economic gains. Also there is still unexplored potential of enzymes, chitin, and co-culturing to further add value.

  16. Virtual Sensors for On-line Wheel Wear and Part Roughness Measurement in the Grinding Process

    Directory of Open Access Journals (Sweden)

    Ander Arriandiaga

    2014-05-01

    Full Text Available Grinding is an advanced machining process for the manufacturing of valuable complex and accurate parts for high added value sectors such as aerospace, wind generation, etc. Due to the extremely severe conditions inside grinding machines, critical process variables such as part surface finish or grinding wheel wear cannot be easily and cheaply measured on-line. In this paper a virtual sensor for on-line monitoring of those variables is presented. The sensor is based on the modelling ability of Artificial Neural Networks (ANNs for stochastic and non-linear processes such as grinding; the selected architecture is the Layer-Recurrent neural network. The sensor makes use of the relation between the variables to be measured and power consumption in the wheel spindle, which can be easily measured. A sensor calibration methodology is presented, and the levels of error that can be expected are discussed. Validation of the new sensor is carried out by comparing the sensor’s results with actual measurements carried out in an industrial grinding machine. Results show excellent estimation performance for both wheel wear and surface roughness. In the case of wheel wear, the absolute error is within the range of microns (average value 32 μm. In the case of surface finish, the absolute error is well below Ra 1 μm (average value 0.32 μm. The present approach can be easily generalized to other grinding operations.

  17. Protease digestion from wheat stillage within a dry grind ethanol facility.

    Science.gov (United States)

    Bals, Bryan; Brehmer, Ben; Dale, Bruce; Sanders, Johan

    2011-01-01

    As the current starch based ethanol market increases at its rapid pace, finding new markets for the primary coproduct, distiller's grains, has gained considerable interest. One possibility is to isolate the protein-rich fraction for use as precursors to biochemicals and bioplastics, further decreasing fossil fuel consumption. This research focuses on enzymatic extraction of protein peptides from wheat heavy stillage using commercially available proteases. The energy saved due to this process ranged from ∼ 1.5 to 3.0 GJ/ton wheat stillage compared to fossil fuel-based chemicals. Using Protex 6L (Genencor), ∼ 57% of the protein in the stillage was soluble 24 h after protease addition at 0.1% w/w loading. Of these proteins, ∼ 32% were already soluble, indicating the importance of using wet heavy stillage as the feedstock rather than dried distiller's grains. Peptide size was less than 6 kDa. Further improvements in protein removal may be obtained through a fed batch addition of protease and improved protease cocktails.

  18. Effects of grinding processes on enzymatic degradation of wheat straw.

    Science.gov (United States)

    Silva, Gabriela Ghizzi D; Couturier, Marie; Berrin, Jean-Guy; Buléon, Alain; Rouau, Xavier

    2012-01-01

    The effectiveness of wheat straw fine to ultra-fine grindings at pilot scale was studied. The produced powders were characterised by their particle-size distribution (laser diffraction), crystallinity (WAXS) and enzymatic degradability (Trichoderma reesei enzymatic cocktail). A large range of wheat-straw powders was produced: from coarse (median particle size ∼800 μm) to fine particles (∼50 μm) using sieve-based grindings, then ultra-fine particles ∼20 μm by jet milling and ∼10 μm by ball milling. The wheat straw degradability was enhanced by the decrease of particle size until a limit: ∼100 μm, up to 36% total carbohydrate and 40% glucose hydrolysis yields. Ball milling samples overcame this limit up to 46% total carbohydrate and 72% glucose yields as a consequence of cellulose crystallinity reduction (from 22% to 13%). Ball milling appeared to be an effective pretreatment with similar glucose yield and superior carbohydrate yield compared to steam explosion pretreatment.

  19. Knowledge acquirement in grinding process%磨削过程知识学习

    Institute of Scientific and Technical Information of China (English)

    吕长飞; 李郝林

    2012-01-01

    Buffing time and takt time in grinding process incarnated the grinding process parameters directly.Roughingprocess is the key of grinding and the rising part of acoustic emission signal curve in roughing process contains most abundant information.The fuzzy rule based on the triangular partition evenly was adapted for knowledge acquisition and learning process from the rising roughing part of grinding acoustic e-mission signal to establish corresponding relation between buffing time ,takt time and gradient of rising roughing part of grinding acoustic emission signal curve.Thus the gradient of rising roughing part of grinding acoustic emission signal curve corresponding to any buffing time and takt time is obtainetiln this way the rationality in selecting machining parameters could be estimated in order to select automatically and control intelligently the machining parameters in grinding process.Therefore the machining quality is ensured as well as on-line adjustment for machining parameters and intelligentized grinding in grinding process are realized.%磨削加工光磨时间、加工节拍直接体现磨削加工参数,粗磨过程的好坏是磨削过程的关键,磨削过程声发射信号粗磨段上升部分包含着磨削过程最丰富的信息,采用平均三角分配模糊规则对磨削过程声发射信号粗磨段上升部分进行知识获取和自学习,建立磨削加工光磨时间、加工节拍与磨削声发射曲线粗磨段上升部分斜率之间的对应关系,据此可得到任意光磨时间、加工节拍时对应的磨削声发射曲线粗磨段上升部分斜率.以此判断加工参数选择的合理性,以实现磨削加工的加工参数自动选择和智能控制,确保加工质量,实现磨削过程加工参数在线调整、磨削智能化.

  20. Numerical Simulation of a Grinding Process Model for the Spatial Work-pieces: Development of Modeling Techniques

    Directory of Open Access Journals (Sweden)

    S. A. Voronov

    2015-01-01

    Full Text Available The article presents a literature review in simulation of grinding processes. It takes into consideration the statistical, energy based, and imitation approaches to simulation of grinding forces. Main stages of interaction between abrasive grains and machined surface are shown. The article describes main approaches to the geometry modeling of forming new surfaces when grinding. The review of approaches to the chip and pile up effect numerical modeling is shown. Advantages and disadvantages of grain-to-surface interaction by means of finite element method and molecular dynamics method are considered. The article points out that it is necessary to take into consideration the system dynamics and its effect on the finished surface. Structure of the complex imitation model of grinding process dynamics for flexible work-pieces with spatial surface geometry is proposed from the literature review. The proposed model of spatial grinding includes the model of work-piece dynamics, model of grinding wheel dynamics, phenomenological model of grinding forces based on 3D geometry modeling algorithm. Model gives the following results for spatial grinding process: vibration of machining part and grinding wheel, machined surface geometry, static deflection of the surface and grinding forces under various cutting conditions.

  1. Online monitoring of a belt grinding process by using a light scattering method

    Energy Technology Data Exchange (ETDEWEB)

    Boehm, Johannes; Vernes, Andras; Vorlaufer, Georg; Vellekoop, Michael

    2010-10-20

    Industrially ground surfaces often have a characteristic surface topography known as chatter marks. The surface finishing is mainly monitored by optical measurement techniques. In this work, the monitoring of an industrial belt grinding process with a light scattering sensor is presented. Although this technique is primarily applied for parametric surface roughness analysis, here it is shown that it enables also the measurement of the surface topography, i.e., the chatter marks occurring during the belt grinding process. In particular, it is proven that the light scattering method is appropriate to measure online the topography of chatter marks. Furthermore, the frequency analysis of the data reveals that the wavelength of chatter marks strongly depends on process parameters, such as the grinding speed.

  2. Protease digestion from wheat stillage within a dry grind ethanol facility

    NARCIS (Netherlands)

    Bals, B.; Brehmer, B.; Dale, B.; Sanders, J.P.M.

    2011-01-01

    As the current starch based ethanol market increases at its rapid pace, finding new markets for the primary coproduct, distiller's grains, has gained considerable interest. One possibility is to isolate the protein-rich fraction for use as precursors to biochemicals and bioplastics, further decreasi

  3. The effect of moisture content on grinding process of wheat and maize single kernel

    Science.gov (United States)

    Lupu, M. I.; Pădureanu, V.; Canja, C. M.; Măzărel, A.

    2016-08-01

    The mechanical properties and the resistance of grains are key characteristics that enhance grinding behaviour of wheat and maize and are dependent on the moisture content of the grains. These properties were defined in the single-kernel compression test, and it seems that the qualities expressing the relations resulting during mechanical loads like mechanical and rheological properties are significant. The aim of the study reported here is to show the influence of moisture content on grinding process of wheat and maize single kernel. To show this influence it is necessary to study the physical and mechanical properties of wheat and maize single kernel at different moisture content 10%, 12%, 14%, 16%, 18% and 20%. The measurement results showed significant relationship between the cereal type, its resistance characteristics and the moisture content in the grinding process.

  4. THEORETICAL AND EXPERIMENTAL STUDIES OF ENERGY-EFFICIENT GRINDING PROCESS OF CEMENT CLINKER IN A BALL MILL

    Directory of Open Access Journals (Sweden)

    Kuznetsova M.M.

    2014-08-01

    Full Text Available The article presents results of theoretical and experimental research of grinding process of bulk materials in a ball mill. The new method of determination of energy efficiently mode of operation of ball mills in a process of a cement clinker grinding is proposed and experimentally tested.

  5. Single Side Electrolytic In-Process Dressing (ELID) Grinding with Lapping Kinematics of Silicon Carbide

    Science.gov (United States)

    Khoshaim, Ahmed Bakr

    The demand for Silicon Carbide ceramics (SiC) has increased significantly in the last decade due to its reliable physical and chemical properties. The silicon carbide is widely used for aerospace segments in addition to many uses in the industry. Sometimes, a single side grinding is preferable than conventional grinding, for it has the ability to produce flat ceramics. However, the manufacturing cost is still high because of the high tool wear and long machining time. Part of the solution is to use electrolytic in process dressing (ELID) to reduce the processing time. The study on ELID single side grinding of ceramics has never been attempted before. The study involves four variables with three levels each. One of the variables, which is the eccentricity, is being investigated for the first time on ceramics. A full factorial design, for both the surface roughness and material removal rate, guides to calculate mathematical models that can predict future results. Three grinding wheel mesh sizes are used. An investigation of the influence of different grain size on the results can then be evaluated. The kinematics of the process was studied based on eccentricity in order to optimize the pattern of the diamond grains. The experiment is performed with the assist of the proposed specialized ELID fluid, TRIM C270E.

  6. STIMULATION OF PROCESS OF MUNERAL POWDER GRINDING THROUGH INTRODUCTION OF ADMIXTURES

    Directory of Open Access Journals (Sweden)

    Tarasov Roman Viktorovich

    2012-10-01

    Full Text Available The status of nanotechnologies in material science predetermines development of nanotechnology-intensive products that demonstrate pre-set properties of modified materials. The presence of nano-size particles of substances makes it possible to benefit from their physical and chemical potential and to overcome some negative developments that accompany the structure formation process (at interphase boundaries. The barrier properties are variable, which is quite important in terms of the increase of the asphalt concrete durability. Production of a modifier (that has nano-particles of the pre-set chemical composition to be added into asphalt concrete mixes is also of interest. The authors present their findings concerning the nano-scale modifier that has a chemically inert component and a hydraulically active substance. The method of de-aggregation is used to produce the nano-scale modifier. By-products are often welcomed as mineral components of the asphalt concrete, as they reduce its cost. The findings of the authors concerning the influence of the grinding mode on the integrated characteristics of the powder are presented in the paper. It is proven than dependence of integrated dispersion indicators is nonlinear due to processes leading to aggregation of mineral powder particles. The analysis of the experimental data collected in the course of "wet" grinding proves that surface-active substances stimulate the process of grinding. The type and concentration of an additive that improves the grinding efficiency is also identified.

  7. Experimental Analysis & Optimization of Cylindirical Grinding Process Parameters on Surface Roughness of En15AM Steel

    Directory of Open Access Journals (Sweden)

    Sandeep Kumar

    2015-07-01

    Full Text Available As per the modern Industrial requirements, higher surface finish mechanical components and mating parts with close limits and tolerances, is one of the most important requirement. Abrasive machining processes are generally the last operations performed on manufactured products for higher surface finishing and for fine or small scale material removal. Higher surface finish and high rate of removal can be obtained if a large number of grains act together. This is accomplished by using bonded abrasives as in grinding wheel or by modern machining processes. In the present study, Taguchi method or Design of experiments has been used to optimize the effect of cylindrical grinding parameters such as wheel speed (rpm, work speed, feed (mm/min., depth of cut and cutting fluid on the surface roughness of EN15AM steel. Ground surface roughness measurements were carried out by Talysurf surface roughness tester. EN15AM steel has several industrial applications in manufacturing of engine shafts, connecting rods, spindles, studs, bolt, screws etc. The results indicated that grinding wheel speed, work piece speed, table feed rate and depth of cut were the significant factors for the surface roughness and material removal rate. Surface roughness is minimum at 2000 r.p.m. of grinding wheel speed , work piece speed 80 rpm, feed rate 275 mm/min. and 0.06 mm depth of cut.

  8. Automatic detection of thermal damage in grinding process by artificial neural network

    Directory of Open Access Journals (Sweden)

    Fábio Romano Lofrano Dotto

    2003-12-01

    Full Text Available This work aims to develop an intelligent system for detecting the workpiece burn in the surface grinding process by utilizing a multi-perceptron neural network trained to generalize the process and, in turn, obtnaing the burning threshold. In general, the burning occurrence in grinding process can be detected by the DPO and FKS parameters. However, these ones were not efficient at the grinding conditions used in this work. Acoustic emission and electric power of the grinding wheel drive motor are the input variable and the output variable is the burning occurrence to the neural network. In the experimental work was employed one type of steel (ABNT-1045 annealed and one type of grinding wheel referred to as TARGA model ART 3TG80.3 NVHB.Esse trabalho tem por objetivo o desenvolvimento de um sistema inteligente para detecção da queima no processo de retificação tangencial plana através da utilização de uma rede neural perceptron multi camadas, treinada para generalizar o processo e, conseqüentemente, obter o limiar de queima. Em geral, a ocorrência da queima no processo de retificação pode ser detectada pelos parâmetros DPO e FKS. Porém esses parâmetros não são eficientes nas condições de usinagem usadas nesse trabalho. Os sinais de emissão acústica e potência elétrica do motor de acionamento do rebolo são variáveis de entrada e a variável de saída é a ocorrência da queima. No trabalho experimental, foram empregados um tipo de aço (ABNT 1045 temperado e um tipo de rebolo denominado TARGA, modelo ART 3TG80.3 NVHB.

  9. Rapidly removing grinding damage layer on fused silica by inductively coupled plasma processing

    Science.gov (United States)

    Chen, Heng; Zhou, Lin; Xie, Xuhui; Shi, Baolu; Xiong, Haobin

    2016-10-01

    During the conventional optical shaping process of fused silica, lapping is generally used to remove grinding damage layer. But this process is of low efficiency, it cannot meet the demand of large aperture optical components. Therefore, Inductively Coupled Plasma Processing (ICPP) was proposed to remove grinding damage layer instead of lapping. ICPP is a non-contact, deterministic figuring technology performed at atmospheric pressure. The process benefits from its ability to simultaneously remove sub-surface damage (SSD) while imparting the desired figure to the surface with high material remove rate. The removing damage capability of ICPP has preliminarily been confirmed on medium size optical surfaces made of fused silica, meanwhile serious edge warping was found. This paper focused on edge effect and a technique has been designed to compensate for these difficulties. Then it was demonstrated on a large aperture fused silica mirror (Long320mm×Wide370mm×High50mm), the removal depth was 30.2μm and removal rate got 6.6mm3/min. The results indicate that ICPP can rapidly remove damage layer on the fused silica induced by the previous grinding process and edge effect is effective controlled.

  10. High Performance Grinding and Advanced Cutting Tools

    CERN Document Server

    Jackson, Mark J

    2013-01-01

    High Performance Grinding and Advanced Cutting Tools discusses the fundamentals and advances in high performance grinding processes, and provides a complete overview of newly-developing areas in the field. Topics covered are grinding tool formulation and structure, grinding wheel design and conditioning and applications using high performance grinding wheels. Also included are heat treatment strategies for grinding tools, using grinding tools for high speed applications, laser-based and diamond dressing techniques, high-efficiency deep grinding, VIPER grinding, and new grinding wheels.

  11. DETERMINATION AND OPTIMIZATION OF CYLINDRICAL GRINDING PROCESS PARAMETERS USING TAGUCHI METHOD AND REGRESSION ANALYSIS

    Directory of Open Access Journals (Sweden)

    M.Janardhan

    2011-07-01

    Full Text Available Cylindrical grinding is one of the important metal cutting processes used extensively in the finishing operations. Metal removal rate and surface finish are the important out put responses in the production with respect to quantity and quality respectively. The Experiments are conducted on CNC cylindrical grinding machine with L9 Orthogonal array with input machining variables as work speed, feed rate and depth of cut. Empirical models are developed using design of experiments and response surface methodology. The adequacy of thedeveloped model is tested with ANNOVA. The developed model can be used by the different manufacturing firms to select right combination of machining parameters to achieve an optimal metal removal rate (MRR and surface roughness (Ra.The results reveals that feed rate, depth of cut are influences predominantly on the output responses metal removal rate (MRR and surface roughness (Ra.The predicted optimal values for MRR, Ra for Cylindrical grinding process are 62.05 gm/min and 0.816 μm respectively. The results are further confirmed by conducting confirmation experiments.

  12. EFFECT OF ENDOSPERM HARDNESS ON AN ETHANOL PROCESS USING A GRANULAR STARCH HYDROLYZING ENZYME

    Energy Technology Data Exchange (ETDEWEB)

    Wang, P; W Liu, D B; Johnston, K D; Rausch, S J; Schmidt, M E; Tumbleson, V Singh

    2010-01-01

    Granular starch hydrolyzing enzymes (GSHE) can hydrolyze starch at low temperature (32°C). The dry grind process using GSHE (GSH process) has fewer unit operations and no changes in process conditions (pH 4.0 and 32°C) compared to the conventional process because it dispenses with the cooking and liquefaction step. In this study, the effects of endosperm hardness, protease, urea, and GSHE levels on GSH process were evaluated. Ground corn, soft endosperm, and hard endosperm were processed using two GSHE levels (0.1 and 0.4 mL per 100 g ground material) and four treatments of protease and urea addition. Soft and hard endosperm materials were obtained by grinding and sifting flaking grits from a dry milling pilot plant; classifications were confirmed using scanning electron microscopy. During 72 h of simultaneous granular starch hydrolysis and fermentation (GSHF), ethanol and glucose profiles were determined using HPLC. Soft endosperm resulted in higher final ethanol concentrations compared to ground corn or hard endosperm. Addition of urea increased final ethanol concentrations for soft and hard endosperm. Protease addition increased ethanol concentrations and fermentation rates for soft endosperm, hard endosperm, and ground corn. The effect of protease addition on ethanol concentrations and fermentation rates was most predominant for soft endosperm, less for hard endosperm, and least for ground corn. Samples (soft endosperm, hard endosperm, or corn) with protease resulted in higher (1.0% to 10.5% v/v) ethanol concentration compared to samples with urea. The GSH process with protease requires little or no urea addition. For fermentation of soft endosperm, GSHE dose can be reduced. Due to nutrients (lipids, minerals, and soluble proteins) present in corn that enhance yeast growth, ground corn fermented faster at the beginning than hard and soft endosperm.

  13. Grinding Properties of Abandoned Concrete

    Institute of Scientific and Technical Information of China (English)

    ZHENG Fang-yu; WANG Li-jiu; LI Qiang

    2007-01-01

    The grinding properties of abandoned concrete, which consists primarily of hardened cement, limestone aggregate and river sand, are studied. Theoretical models of grinding are used to explain the experimental observation. The results show that 1) The principle disintegration mechanism of hardened cement and river sand is volumetric grinding, although at later stages grinding of cement becomes difficult because of its flaked structure; 2) The limestone grinding process can be divided into two steps. First, volumetric grinding, with an obvious component of surface grinding, followed by primarily surface grinding as the micro-particle content increases; 3) Initially, the principle mechanism of grinding limestone and river sand is volumetric grinding, albeit less efficient grinding than if these components were ground separately, and; 4) After 10 to 20 min of grinding the grinding bottleneck phenomenon appears and after 20 min of grinding the content of micro-particles is large and surface grinding is the main mechanism while the particle size of the mixture is smaller than that of separately ground river sand and cement but bigger than that of separately ground limestone.

  14. High Speed/ Low Effluent Process for Ethanol

    Energy Technology Data Exchange (ETDEWEB)

    M. Clark Dale

    2006-10-30

    n this project, BPI demonstrated a new ethanol fermentation technology, termed the High Speed/ Low Effluent (HS/LE) process on both lab and large pilot scale as it would apply to wet mill and/or dry mill corn ethanol production. The HS/LE process allows very rapid fermentations, with 18 to 22% sugar syrups converted to 9 to 11% ethanol ‘beers’ in 6 to 12 hours using either a ‘consecutive batch’ or ‘continuous cascade’ implementation. This represents a 5 to 8X increase in fermentation speeds over conventional 72 hour batch fermentations which are the norm in the fuel ethanol industry today. The ‘consecutive batch’ technology was demonstrated on a large pilot scale (4,800 L) in a dry mill corn ethanol plant near Cedar Rapids, IA (Xethanol Biofuels). The pilot demonstrated that 12 hour fermentations can be accomplished on an industrial scale in a non-sterile industrial environment. Other objectives met in this project included development of a Low Energy (LE) Distillation process which reduces the energy requirements for distillation from about 14,000 BTU/gal steam ($0.126/gal with natural gas @ $9.00 MCF) to as low as 0.40 KW/gal electrical requirements ($0.022/gal with electricity @ $0.055/KWH). BPI also worked on the development of processes that would allow application of the HS/LE fermentation process to dry mill ethanol plants. A High-Value Corn ethanol plant concept was developed to produce 1) corn germ/oil, 2) corn bran, 3) ethanol, 4) zein protein, and 5) nutritional protein, giving multiple higher value products from the incoming corn stream.

  15. Electrolytic In-process Dressing (ELID) for high-efficiency, precision grinding of ceramic parts: An experiment study

    Energy Technology Data Exchange (ETDEWEB)

    Bandyopadhyay, B.P.

    1995-08-01

    This report describes Electrolytic In-process Dressing (ELID) as applied to the efficient, high-precision grinding of structural ceramics, and describes work performed jointly by Dr. B.P. Bandyopadhyay, University of North Dakota, and Dr. R. Ohmori, of the Institute of Physical and Chemical Research (RINEN), Tokyo, Japan, from June through August, 1994. Dr. Ohmori pioneered the novel ELID grinding technology which incorporates electrolytically enhanced, in-process dressing of metal bonded superabrasive wheels. The principle of ELID grinding technology is discussed in the report as will its application for rough grinding and precision grinding. Two types of silicon nitride based ceramics (Kyocerals Si{sub 3}N{sub 4}, and Eaton`s SRBSN) were ground under various conditions with ELID methods. Mirror surface finishes were obtained with {number_sign} 4000 mesh size wheel (average grain size = 4 {mu}m). Results of these investigations are presented in this report. These include the effects of wheel bond type, type of power supply, abrasive grit friability, and cooling fluid composition. The effects of various parameters are discussed in terms of the mechanisms of ELID grinding, and in particular, the manner of boundary layer formation on the wheels and abrasive grit protrusion.

  16. Unsteady-State Grinding Technology (II) Experimental Studies of Grinding Forces and Force Ratio

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    As is known to all, grinding force is one of the most important parameters to evaluate the whole process of grinding. Generally, the grinding force is resolved to three component forces, namely, normal grinding force F n, tangential grinding force F t and a component force acting along the direction of longitudinal feed which is usually neglected because of insignificance. The normal grinding force F n has influence upon surface deformation and roughness of workpiece, while the tangential grinding force ...

  17. Optimize Operating Conditions on Fine Particle Grinding Process with Vertically Stirred Media Mill

    Science.gov (United States)

    Yang, Yang; Rowson, Neil; Ingram, Andy

    2016-11-01

    Stirred media mill recently is commonly utilized among mining process due to its high stressing intensity and efficiency. However, the relationship between size reduction and flow pattern within the mixing pot is still not fully understand. Thus, this work investigates fine particle grinding process within vertically stirred media mills by altering stirrer geometry, tip speed and solids loading. Positron Emitting Particle Tracking (PEPT) technology is utilized to plot routine of particles velocity map. By tacking trajectory of a single particle movement within the mixing vessel, the overall flow pattern is possible to be plotted. Ground calcium carbonate, a main product of Imerys, is chosen as feeding material (feed size D80 30um) mixed with water to form high viscous suspension. To obtain fine size product (normally D80 approximately 2um), large amount of energy is drawn by grinding mill to break particles through impact, shear attrition or compression or a combination of them. The results indicate higher energy efficient is obtained with more dilute suspension. The optimized stirrer proves more energy-saving performance by altering the slurry circulate. Imerys Minerals Limited.

  18. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

    OpenAIRE

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e., piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to ...

  19. Investigation of the formation process of two piracetam cocrystals during grinding

    DEFF Research Database (Denmark)

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian;

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam......-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than...... for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form...

  20. Investigation of the formation process of two piracetam cocrystals during grinding

    DEFF Research Database (Denmark)

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam......-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than...... for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form...

  1. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

    Directory of Open Access Journals (Sweden)

    Keith Gordon

    2011-10-01

    Full Text Available Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained.

  2. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

    Science.gov (United States)

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian A. M.; Strachan, Clare J.; Sakmann, Albrecht; Gordon, Keith; Rades, Thomas; Leopold, Claudia S.

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e., piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained. PMID:24309304

  3. Analysis of the influence of infeed rate and cutting fluid on cylindrical grinding processes using a conventional wheel

    Directory of Open Access Journals (Sweden)

    Bianchi Eduardo Carlos

    2004-01-01

    Full Text Available New worldwide trends such as globalization have rendered grinding processes increasingly important for industry, making it essential to perform in-depth studies of variations in grinding process parameters in the pursuit of greater cost effectiveness. This paper presents a comparative analysis of three different infeed rates, using a conventional grinding wheel on quenched and tempered D2 steel workpieces. Higher infeed rates are known to be correlated with shorter grinding times, rendering the process more economically attractive. Two different coolant fluids, 5% emulsion and pure oil, were used. The tests were carried out using the smallest possible amount of coolant and an optimized 5 mm diameter nozzle. The parameters analyzed were tangential force, specific energy, acoustic emission, roundness error and surface roughness. The surfaces of the workpieces were also examined by scanning electron microscopy (SEM. The results revealed that increased infeed rates could reduce processing times without compromising the quality of the workpiece profile, thereby reducing the cost of the process. The best cutting fluid, albeit more harmful to human health and less environmentally friendly, was found to be pure oil.

  4. Improved Disturbance Observer (DOB) Based Advanced Feedback Control for Optimal Operation of a Mineral Grinding Process%Improved Disturbance Observer (DOB) Based Advanced Feedback Control for Optimal Operation of a Mineral Grinding Process

    Institute of Scientific and Technical Information of China (English)

    周平; 向波; 柴天佑

    2012-01-01

    Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controller design, it cannot achieve satisfactory effects in controlling complex grinding processes in the presence of strong disturbances and large uncertainties. In this paper, an improved disturbance observer (DOB) based MPC advanced feedback control is proposed to control the multivariable grinding operation. The improved DOB is based on the optimal achievable H 2 performance and can deal with disturbance observation for the nonminimum-phase delay systems. In this DOB-MPC advanced feedback control, the higher-level optimizer computes the optimal operation points by maximize the profit function and passes them to the MPC level. The MPC acts as a presetting controller and is employed to generate proper pre-setpoint for the lower-level basic feedback control system. The DOB acts as a compensator and improves the operation performance by dynamically compensating the setpoints for the basic control system according to the observed various disturbances and plant uncertainties. Several simulations are performed to demonstrate the proposed control method for grinding process operation.

  5. Water reclamation and value-added animal feed from corn-ethanol stillage by fungal processing.

    Science.gov (United States)

    Rasmussen, M L; Khanal, S K; Pometto, A L; van Leeuwen, J Hans

    2014-01-01

    Rhizopus oligosporus was cultivated on thin stillage from a dry-grind corn ethanol plant. The aim of the research was to develop a process to replace the current energy-intensive flash evaporation and make use of this nutrient-rich stream to create a new co-product in the form of protein-rich biomass. Batch experiments in 5- and 50-L stirred bioreactors showed prolific fungal growth under non-sterile conditions. COD, suspended solids, glycerol, and organic acids removals, critical for in-plant water reuse, reached ca. 80%, 98%, 100% and 100%, respectively, within 5 d of fungal inoculation, enabling effluent recycle as process water. R. oligosporus contains 2% lysine, good levels of other essential amino acids, and 43% crude protein - a highly nutritious livestock feed. Avoiding water evaporation from thin stillage would furthermore save substantial energy inputs on corn ethanol plants.

  6. Fuel ethanol production: process design trends and integration opportunities.

    Science.gov (United States)

    Cardona, Carlos A; Sánchez, Oscar J

    2007-09-01

    Current fuel ethanol research and development deals with process engineering trends for improving biotechnological production of ethanol. In this work, the key role that process design plays during the development of cost-effective technologies is recognized through the analysis of major trends in process synthesis, modeling, simulation and optimization related to ethanol production. Main directions in techno-economical evaluation of fuel ethanol processes are described as well as some prospecting configurations. The most promising alternatives for compensating ethanol production costs by the generation of valuable co-products are analyzed. Opportunities for integration of fuel ethanol production processes and their implications are underlined. Main ways of process intensification through reaction-reaction, reaction-separation and separation-separation processes are analyzed in the case of bioethanol production. Some examples of energy integration during ethanol production are also highlighted. Finally, some concluding considerations on current and future research tendencies in fuel ethanol production regarding process design and integration are presented.

  7. Force Characteristics in Continuous Path Controlled Crankpin Grinding

    Institute of Scientific and Technical Information of China (English)

    ZHANG Manchao; YAO Zhenqiang

    2015-01-01

    Recent research on the grinding force involved in cylindrical plunge grinding has focused mainly on steady-state conditions. Unlike in conventional external cylindrical plunge grinding, the conditions between the grinding wheel and the crankpin change periodically in path controlled grinding because of the eccentricity of the crankpin and the constant rotational speed of the crankshaft. The objective of this study is to investigate the effects of various grinding conditions on the characteristics of the grinding force during continuous path controlled grinding. Path controlled plunge grinding is conducted at a constant rotational speed using a cubic boron nitride (CBN) wheel. The grinding force is determined by measuring the torque. The experimental results show that the force and torque vary sinusoidally during dry grinding and load grinding. The variations in the results reveal that the resultant grinding force and torque decrease with higher grinding speeds and increase with higher peripheral speeds of the pin and higher grinding depths. In path controlled grinding, unlike in conventional external cylindrical plunge grinding, the axial grinding force cannot be disregarded. The speeds and speed ratios of the workpiece and wheel are also analyzed, and the analysis results show that up-grinding and down-grinding occur during the grinding process. This paper proposes a method for describing the force behavior under varied process conditions during continuous path controlled grinding, which provides a beneficial reference for describing the material removal mechanism and for optimizing continuous controlled crankpin grinding.

  8. STABLE DIAMOND GRINDING

    Directory of Open Access Journals (Sweden)

    Yury Gutsalenko

    2010-06-01

    Full Text Available The paper generalizes on the one hand theory of kinematic-geometrical simulation of grinding processes by means of tools with working part as binding matrix with abrasive grains located in it in random manner, for example diamond grains, and on the other hand practical performance of combined grinding process, based on introduction of additional energy as electric discharges and called by the organization-developer (Kharkov Polytechnic Institute «diamond-spark grinding» as applied to processing by means of diamond wheel. Implementation of diamond-spark grinding technologies on the basis of developed generalized theoretical approach allows to use the tool with prescribed tool-life, moreover to make the most efficient use of it up to full exhausting of tool-life, determined by diamond-bearing thickness. Development is directed forward computer-aided manufacturing.

  9. Corn Ethanol Industry Process Data: September 27, 2007 - January 27, 2008

    Energy Technology Data Exchange (ETDEWEB)

    BBI International

    2009-02-01

    This subcontract report supplies timely data on the historical make-up of the corn ethanol industry and a current estimate of where the industry stands. The subcontractor has also reported on the expected future trends of the corn ethanol dry grind industry.

  10. ENZYME-BASED HYDROLYSIS PROCESSES FOR ETHANOL

    Directory of Open Access Journals (Sweden)

    Keikhosro Karimi

    2007-11-01

    Full Text Available This article reviews developments in the technology for ethanol produc-tion from lignocellulosic materials by “enzymatic” processes. Several methods of pretreatment of lignocelluloses are discussed, where the crystalline structure of lignocelluloses is opened up, making them more accessible to the cellulase enzymes. The characteristics of these enzymes and important factors in enzymatic hydrolysis of the cellulose and hemicellulose to cellobiose, glucose, and other sugars are discussed. Different strategies are then described for enzymatic hydrolysis and fermentation, including separate enzymatic hydrolysis and fermentation (SHF, simultaneous saccharification and fermentation (SSF, non-isothermal simultaneous saccharification and fermentation (NSSF, simultaneous saccharification and co-fermentation (SSCF, and consolidated bioprocessing (CBP. Furthermore, the by-products in ethanol from lignocellulosic materials, wastewater treatment, commercial status, and energy production and integration are reviewed.

  11. Effect of Grinding Process Parameters on Surface Area Roughness of Glass fibre Reinforced Composite Laminate under Dry and Coolant Environment

    Directory of Open Access Journals (Sweden)

    P. Chockalingam

    2016-04-01

    Full Text Available This paper presents a comparative study on dry and wet grinding of chopped strand mat glass fibre reinforced polymer laminates using an alumina wheel. Investigations were performed to study the impact of the grinding parameters, namely feed, speed, and depth of cut on grinding force ratio and surface area roughness. Effective grinding parameters were sought in this study to maximize grinding force ratio and minimize surface area roughness. Test results show that coolant helped to decrease surface area roughness, but inevitably reduced the grinding force ratio in some cases. These findings lead to economic machining solution for optimum grinding conditions in grinding composite laminates.

  12. Morphology of Near- and Semispherical Melted Chips after the Grinding Processes Using Sol-Gel Abrasives Based on SEM-Imaging and Analysis

    Directory of Open Access Journals (Sweden)

    W. Kapłonek

    2016-01-01

    Full Text Available Selected issues related to SEM-imaging and image analysis of spherical melted chips formed during the grinding process are presented and discussed. The general characteristics of this specific group of machining products are given. Chip formation phenomena, as well as their overall morphology, are presented using selected examples of near- and semispherical melted chips occurring singly or concentrated in clusters on the grinding wheel surface after the machining process. Observation of the spherical melted chips and acquisition of their images were carried out for grinding wheel active surfaces with microcrystalline sintered corundum abrasive grains SG™ after the internal cylindrical grinding process of a 100Cr6 steel and Titanium Grade 2® alloy by use of a scanning electron microscope, JEOL JSM-5500LV. Analysis of the obtained SEM micrographs was carried out by Image-Pro® Plus 5.0 software to determine the selected geometrical parameters describing the morphological features of the assessed chips.

  13. Unsteady-State Grinding Technology (I) Theoretical Generalization and Research on Grinding Mechanism

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In conventional grinding theory, it is obvious that there must be a very high hardness difference between grains of the grinding wheel and workpieces. The best grinding wheels are those giving the lowest "natural limiting surface roughness" while cutting at appreciable plunge velocities. With the development of new materials and new machining processes, conventional theories of grinding techniques are no longer suitable to explain many phenomena in the course of grinding procedures. In dealing with precisio...

  14. Process Alternatives for Second Generation Ethanol Production from Sugarcane Bagasse

    DEFF Research Database (Denmark)

    F. Furlan, Felipe; Giordano, Roberto C.; Costa, Caliane B. B.

    2015-01-01

    on the economic feasibility of the process. For the economic scenario considered in this study, using bagasse to increase ethanol production yielded higher ethanol production costs compared to using bagasse for electric energy production, showing that further improvements in the process are still necessary.......In ethanol production from sugarcane juice, sugarcane bagasse is used as fuel for the boiler, to meet the steam and electric energy demand of the process. However, a surplus of bagasse is common, which can be used either to increase electric energy or ethanol production. While the first option uses...... already established processes, there are still many uncertainties about the techno-economic feasibility of the second option. In this study, some key parameters of the second generation ethanol production process were analyzed and their influence in the process feasibility assessed. The simulated process...

  15. 一种装配式凸轮轴磨削工艺方案%Assembling Camshaft Grinding Process Solution

    Institute of Scientific and Technical Information of China (English)

    黄雷明

    2015-01-01

    The camshaft, as one of engine gas distribution system''s important component, is always in the running state when the engine is running, for opening and closing air valve. The manufacturing quality, directly affects the engine power, fuel economy and emissions targets, etc. Assembled camshaft as a new type of camshaft, represents a trend of application of automobile engine camshaft. Grinding process is the key process of the camshaft machining process; the camshaft grinding quality is directly related to the final product quality. An assembled camshaft grinding process technique and application are introduced.%凸轮轴作为发动机配气系统的重要组成部件之一,在发动机工作时,始终处于运转状态,用于控制气门的开启和闭合.其制造质量好坏,直接影响到发动机的动力性、排放指标、燃油经济性等.装配式凸轮轴作为一种新型的凸轮轴,代表了汽车发动机凸轮轴的一种应用趋势.磨削工序是凸轮轴加工过程中的关键工序,磨削质量直接关系到凸轮轴的最终产品质量,介绍了一种装配式凸轮轴的磨削加工工艺方案及其应用.

  16. Influence of blanching and grinding process with hot water on beany and non-beany flavor in soymilk.

    Science.gov (United States)

    Lv, Yan-Chun; Song, Huan-Lu; Li, Xin; Wu, Liang; Guo, Shun-Tang

    2011-01-01

    A total of 8 beany odor-active compounds and 4 non-beany aroma-active compounds of traditional soymilk were identified through dynamic headspace dilution analysis (DHDA) and gas chromatography-olfactometry-mass spectrometry (GC-O-MS). To eliminate the beany flavors, soymilk was processed with hot water blanching and grinding for 2, 4, 6, 8, and 10 min with a temperature between 80 and 100 °C. A total of 5 beany odor-active compounds and 3 non-beany aroma-active compounds of this soymilk were analyzed by headspace solid phase microextraction (HS-SPME). As a result, lipoxygenase (LOX) activity gradually decreased by hot water treatment with time, and with the decrease of Lox activity, the 5 beany odor-active compounds and 3 non-beany aroma-active compounds were significantly decreased. However, the reduction in non-beany flavor compounds was smaller than for beany odor compounds. Therefore, a balance between beany and non-beany flavors can be reached in soymilk. When the soaked soybeans were blanched and ground with hot water for 2 to 6 min, the LOX activity was between 38% and 57% of the beginning activity. For these processing times, the non-beany compounds could be largely maintained. The ratio of the total peak area of the 3 non-beany aroma compounds and 5 beany flavor compounds was between 0.07 and 0.12, and the sensory scores of the aromas were higher than that of the off-flavors. Practical Application: Beany flavors in soymilk could be reduced with hot water blanching and grinding at temperature above 80 °C. However, the treatment of hot water blanching affected the non-beany aromas of soymilk. A suitable blanching and grinding time is necessary to achieve a balance of soymilk flavors.

  17. 凹面轮廓凸轮轴成形磨削工艺研究%Research on profile grinding process of concave camshaft

    Institute of Scientific and Technical Information of China (English)

    邓朝晖; 彭欢欢; 万林林; 粟福喻; 黄强

    2014-01-01

    By analyzing the difficulties about the concave contour of camshaft in CNC grinding ,a new grinding process that the concave camshaft is machined by two grinding wheels of different diameters was proposed .A calculation formula about the small wheel radius is given ,and calculating the minimum radius of curvature of the concave contour can help us decide whether it need to switch the grinding wheel .Analyzes in detail the profile grinding process with large size and small size grinding wheels .Be-sides,some experiments are also carried out on the CNC 8325B ultra high speed camshaft grinder .The experimental results show that the concave contour grinding of camshaft can be achieved by this new process and meet the machining accuracy require -ments.%分析带有凹面轮廓的凸轮轴(简称凹面凸轮轴)数控磨削加工难点,提出采用大砂轮与小砂轮复合数控成形磨削凹面凸轮轴新工艺。给出了小砂轮半径的计算公式,通过计算凹面轮廓的最小曲率半径,对比判断是否需要切换砂轮。详细分析了大砂轮与小砂轮复合数控成形磨削凹面凸轮轴新工艺过程,并在CNC8325B全数控凸轮轴超高速复合磨床上进行了高速磨削加工实验,实验结果表明,该工艺方法可以实现凹面凸轮轴轮廓的磨削成形加工,满足了加工精度要求。

  18. Modifying yeast tolerance to inhibitory conditions of ethanol production processes

    Directory of Open Access Journals (Sweden)

    Luis eCaspeta

    2015-11-01

    Full Text Available Saccharomyces cerevisiae strains having a broad range of substrate utilization, rapid substrate consumption and conversion to ethanol, as well as good tolerance to inhibitory conditions are ideal for cost-competitive ethanol production from lignocellulose. A major drawback to directly design S. cerevisiae tolerance to inhibitory conditions of lignocellulosic ethanol production processes is the lack of knowledge about basic aspects of its cellular signaling network in response to stress. Here we highlight the inhibitory conditions found in ethanol production processes, the targeted cellular functions, the key contributions of integrated –omics analysis to reveal cellular stress responses according to these inhibitors, and current status on design-based engineering of tolerant and efficient S. cerevisiae strains for ethanol production from lignocellulose.

  19. Influence of diamond wheel grinding process on surface micro-topography and properties of SiO2/SiO2 composite

    Science.gov (United States)

    Cao, Xiaoyan; Lin, Bin; Wang, Yan; Wang, Shaolei

    2014-02-01

    According to anisotropic and inhomogeneous structure of fiber-reinforced ceramic matrix composites (FRCMC), it is difficult to control the surface quality with the traditional method used in metal material. The present paper studies the influence of diamond wheel grinding process on surface micro-topography and properties of SiO2/SiO2 composite. The research is based on some new discovery that the material enhanced fiber orientations play a key role in micro-topography of FRCMC grinding surface. Through a series of experiments, we investigate the relationship between grinding process and the quality of composites surface. We also analyze characteristics of the material surface topography height, wave distribution and surface support properties in details. This paper employs the orthogonal design to optimize grinding process parameters and also successfully models a critical condition to modify the surface characteristics. The results show that speed of grinding wheel has the greatest influence on height and surface support properties, the next is grain mesh size and depth of cut. The grain mesh size is the key factor for surface micro-topography modification. Compared to the surface with woven texture, the modified surface has better symmetrical characteristic. The research obtained will be an important technical support on improving the processing quality of FRCMC.

  20. Surface grinding of intermetallic titanium aluminides

    CERN Document Server

    Gröning, Holger Andreas

    2014-01-01

    A deductive kinematic model of creep-feed and speed-stroke grinding processes is developed to identify possibilities to reduce the energy introduced into the workpiece. By computer tomography analysis and tactile measurements of the grinding wheel the pore volume and the static cutting edge number are determined and included in the model. Based on the kinematic model and the grinding wheel characteristics an analytical evaluation of the specific grinding energy for speed-stroke and creep-feed grinding is carried out. The deducted process design is evaluated in experimental investigations. The

  1. Effect of grinding process on the level of leachability of the contaminants from the fly ashes from combustion of biomass

    Directory of Open Access Journals (Sweden)

    Pawluk Aleksandra

    2016-01-01

    Full Text Available The most commonly used renewable energy source in Polish energy production companies is solid biomass which is used both as a separate fuel or as a component co-incinerated together with (mostly hard coal. During its incineration the biomass generates by-products with diverse and variable physicochemical properties. The most of the waste from production of electricity and/or heat are fly ashes. The fly ashes from combustion of biomass are a particular kind of waste distinguished by high level of leaching of contaminants and variable chemical composition. The by-products from combustion can only be used in production when their physicochemical properties meet specific parameters. This article presents results of research on leachability of chemical pollutants from dry ashes of combustion or co-combustion of biomass. The study of the impact of grinding of ashes on the level of their leachability was also conducted. Ashes from combustion of biomass as well as their mixture with fluidized ash from combustion of charcoal were submitted to grinding process. Afterwards level of leachability was measured on them to determine prospect of utility in mining technologies.

  2. Ethanol fermentation integrated with PDMS composite membrane: An effective process.

    Science.gov (United States)

    Fu, Chaohui; Cai, Di; Hu, Song; Miao, Qi; Wang, Yong; Qin, Peiyong; Wang, Zheng; Tan, Tianwei

    2016-01-01

    The polydimethylsiloxane (PDMS) membrane, prepared in water phase, was investigated in separation ethanol from model ethanol/water mixture and fermentation-pervaporation integrated process. Results showed that the PDMS membrane could effectively separate ethanol from model solution. When integrated with batch ethanol fermentation, the ethanol productivity was enhanced compared with conventional process. Fed-batch and continuous ethanol fermentation with pervaporation were also performed and studied. 396.2-663.7g/m(2)h and 332.4-548.1g/m(2)h of total flux with separation factor of 8.6-11.7 and 8-11.6, were generated in the fed-batch and continuous fermentation with pervaporation scenario, respectively. At the same time, high titre ethanol production of ∼417.2g/L and ∼446.3g/L were also achieved on the permeate side of membrane in the two scenarios, respectively. The integrated process was environmental friendly and energy saving, and has a promising perspective in long-terms operation.

  3. Effect of Grinding Process on The Wafer Surface Roughness%磨削工艺对晶片表面粗糙度的影响

    Institute of Scientific and Technical Information of China (English)

    张文斌; 王仲康

    2015-01-01

    The grinding process directly affects the surface quality of silicon wafer quality param eters, am ong these param eters,surface roughness is one of the im portant index in differential geom etry param eters of the silicon wafer quality. Effect of grinding wheel type,the wheel infeed rate grinding process on the wafer surface roughness are analyzed.%磨削工艺直接影响着磨削后晶片的参数,在这些参数中,表面粗糙度是鉴别晶片几何参数好坏的重要指标之一。分析了磨削工艺中砂轮粒度、砂轮进给速度对表面粗糙度的影响。

  4. Ethanol production from waste processing tomato dry; Producao de etanol a partir de residuo do processamento de tomate seco

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, Carla A.P.; Dal Sotto, Jessica; Schutz, Fabiana Costa de Araujo [Universidade Tecnologica Federal do Parana (UTFPR), Medianeira, PR (Brazil)], emails: carlaschmidt@utfpr.edu.br, jeh.dalsotto@hotmail.com, fabianaschutz@utfpr.edu.br

    2011-07-01

    The generation of waste increases with the development of a region and increases the power consumption. Research about the reuse of waste for energy generation favors solving these two problems. This study aimed to evaluate the potential use of tomato seeds discarded from the production process of tomato pulp dried in ethanol production. Any product that has sugar or other carbohydrate constituted a feedstock for ethanol production, in this study was observed that approximately 26% by weight of 2kg of tomatoes assessed were represented by seeds. We obtained the juice of tomato seeds by use a blender to grind the product to facilitate the process of fermentation. Added to the fermenting yeast Saccharomyces cerevisiae producing a pre inoculum with Brix and pH adjusted, sterilized at 121 deg C for 15 minutes, which was subsequently incubated at 28-30 deg C until the end of process. Mixed up to follow this pre inoculum to the rest of the must was sterilized and incubated again at 28-30 deg C until the end of the process. The acquisition of ethanol was carried through a distillation. It was concluded that the seed discarded in the process of the product can be used for this purpose. (author)

  5. Multi-objective optimization of process parameters in Electro-Discharge Diamond Face Grinding based on ANN-NSGA-II hybrid technique

    Science.gov (United States)

    Yadav, Ravindra Nath; Yadava, Vinod; Singh, G. K.

    2013-09-01

    The effective study of hybrid machining processes (HMPs), in terms of modeling and optimization has always been a challenge to the researchers. The combined approach of Artificial Neural Network (ANN) and Non-Dominated Sorting Genetic Algorithm-II (NSGA-II) has attracted attention of researchers for modeling and optimization of the complex machining processes. In this paper, a hybrid machining process of Electrical Discharge Face Grinding (EDFG) and Diamond Face Grinding (DFG) named as Electrical Discharge Diamond face Grinding (EDDFG) have been studied using a hybrid methodology of ANN-NSGA-II. In this study, ANN has been used for modeling while NSGA-II is used to optimize the control parameters of the EDDFG process. For observations of input-output relations, the experiments were conducted on a self developed face grinding setup, which is attached with the ram of EDM machine. During experimentation, the wheel speed, pulse current, pulse on-time and duty factor are taken as input parameters while output parameters are material removal rate (MRR) and average surface roughness ( R a). The results have shown that the developed ANN model is capable to predict the output responses within the acceptable limit for a given set of input parameters. It has also been found that hybrid approach of ANN-NSGAII gives a set of optimal solutions for getting appropriate value of outputs with multiple objectives.

  6. Effect of Propanoic Acid on Ethanol Fermentation by Saccharomyces cerevisiae in an Ethanol-Methane Coupled Fermentation Process

    Institute of Scientific and Technical Information of China (English)

    张成明; 杜风光; 王欣; 毛忠贵; 孙沛勇; 唐蕾; 张建军

    2012-01-01

    Propanoic acid accumulated in an ethanol-methane coupled fermentation process affects the ethanol fermentation by Saccharomyces cerevisiae. The effects of propanoic acid on ethanol production were examined in cassava mash under different pH conditions. Final ethanol concentrations increased when undissociated propanoic acid was 〈30.0 mmol·L-1 . Propanoic acid, however, stimulated ethanol production, as much as 7.6% under proper conditions, but ethanol fermentation was completely inhibited when undissociated acid was 〉53.2 mmol·L-1 . Therefore, the potential inhibitory effect of propanoic acid on ethanol fermentation may be avoided by controlling the undissociated acid concentrations through elevated medium pH. Biomass and glycerol production decreased with propanoic acid in the medium, partly contributing to increased ethanol concentration.

  7. FY 1998 annual report on the development of laser-aided, noncontacting, realtime, in-process dressing method using a grinding stone with ultrafine abrasive grains, and study on techniques for applying the method to grinding stone of superthin blades; 1998 nendo laser wo mochiita choteiryu toishi no hisesshoku real time inprocess dressing ho no kaihatsu oyobi gokuusuha toishi eno tekiyo gijutsu ni kansuru kenkyu chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    A new noncontacting dressing method using a laser as a tool has been studied and developed, in order to develop environment-compatible, energy-saving type machining machines. In this study, a cup-shaped grinding stone is developed for grinding performance testing by micron-order diamond abrasive powder, used for producing a grinding stone of superthin blades, is mixed with a cast iron binder, molded and sintered. In the grinding performance test, zirconia as a work is ground at a constant pressure to the grinding stone working surface before and after the laser-aided dressing, to analyze grinding/removal efficiency and grinding resistance. The grinding stone working surface conditions are observed by a scanning electron microscope after the laser-aided dressing, to correlate the surface conditions with the grinding data. It is found that the laser-aided dressing method needs no lubricant, is clean, cutting grinding time when incorporated in the machining process, suitable for grinding stone of low stiffness and ultrathin blades by use of ultrafine abrasive grains, suffering no exfoliation of the diamond grains, and hence economical. (NEDO)

  8. Rapid process for the conversion of xylose to ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Calleja, G.B.; Levy-Rick, S.; Mahmourides, G.; Labelle, J.; Schneider, H.

    1990-02-27

    This invention concerns a method for producing ethanol from a substrate containing D-xylose. The process has two stages. In the first, cells of selected yeast species are cultured for several generations aerobically with D-xylose substantially the sole source of sugar, in order to condition the cells to D-xylose as a major carbon source. The cells are harvested when they are in a physiological state wherein ethanol productivity is maximal. Yeast species that function particularly well in this process include Candida fennica, C. insectorum, C. ishiwadae, C. silvanorum, C. steatolytica, Debaryomyces polymorphus (cantarelli), Pichia stipitis, and Schwanniomyces occidentalis. The cells are then concentrated and used in the second stage to inoculate a D-xylose-containing medium. The medium is fermented under conditions deficient in oxygen such that cells yield ethanol. The cells resulting from the second stage can be obtained from the first stage or recycled through the second stage many times, and when the efficiency of ethanol conversion of such cells falls, they can be recycled through the first stage. This process has been shown to provide high yields and high rates of production; yields equivalent to theoretical (0.5114 g ethanol/g xylose) have been obtained from 10% D-xylose in 17 hours. 4 figs.

  9. Lignocellulosic ethanol: Technology design and its impact on process efficiency.

    Science.gov (United States)

    Paulova, Leona; Patakova, Petra; Branska, Barbora; Rychtera, Mojmir; Melzoch, Karel

    2015-11-01

    This review provides current information on the production of ethanol from lignocellulosic biomass, with the main focus on relationships between process design and efficiency, expressed as ethanol concentration, yield and productivity. In spite of unquestionable advantages of lignocellulosic biomass as a feedstock for ethanol production (availability, price, non-competitiveness with food, waste material), many technological bottlenecks hinder its wide industrial application and competitiveness with 1st generation ethanol production. Among the main technological challenges are the recalcitrant structure of the material, and thus the need for extensive pretreatment (usually physico-chemical followed by enzymatic hydrolysis) to yield fermentable sugars, and a relatively low concentration of monosaccharides in the medium that hinder the achievement of ethanol concentrations comparable with those obtained using 1st generation feedstocks (e.g. corn or molasses). The presence of both pentose and hexose sugars in the fermentation broth, the price of cellulolytic enzymes, and the presence of toxic compounds that can inhibit cellulolytic enzymes and microbial producers of ethanol are major issues. In this review, different process configurations of the main technological steps (enzymatic hydrolysis, fermentation of hexose/and or pentose sugars) are discussed and their efficiencies are compared. The main features, benefits and drawbacks of simultaneous saccharification and fermentation (SSF), simultaneous saccharification and fermentation with delayed inoculation (dSSF), consolidated bioprocesses (CBP) combining production of cellulolytic enzymes, hydrolysis of biomass and fermentation into one step, together with an approach combining utilization of both pentose and hexose sugars are discussed and compared with separate hydrolysis and fermentation (SHF) processes. The impact of individual technological steps on final process efficiency is emphasized and the potential for use

  10. ONLINE GRINDING WHEEL WEAR COMPENSATION BY IMAGE BASED MEASURING TECHNIQUES

    Institute of Scientific and Technical Information of China (English)

    WAN Daping; HU Dejin; WU Qi; ZHANG Yonghong

    2006-01-01

    Automatic compensation of grinding wheel wear in dry grinding is accomplished by an image based online measurement method. A kind of PC-based charge-coupled device image recognition system is schemed out, which detects the topography changes of the grinding wheel surface. Profile data, which corresponds to the wear and the topography, is measured by using a digital image processing method. The grinding wheel wear is evaluated by analyzing the position deviation of the grinding wheel edge. The online wear compensation is achieved according to the measure results. The precise detection and automatic compensation system is integrated into an open structure CNC curve grinding machine. A practical application is carried out to fulfil the precision curve grinding. The experimental results confirm the benefits of the proposed techniques, and the online detection accuracy is less than 5 μm. The grinding machine provides higher precision according to the in-process grinding wheel error compensation.

  11. GRINDING OF DOUBLE DISC GRINDING MACHINE

    Institute of Scientific and Technical Information of China (English)

    Hu Huiqing

    2005-01-01

    The grinding of two parallel sides of a component is accomplished with the accuracy and higher productivity by passing a blank through the truncated cone shape grinders, which are turned angles. The machine is designated by the name of double disc grinding machine (DDGM). Usually, it is used in the mass production. The relationship between these angles, the accuracy, productivity,allowance and parameters of the machine and technology is explained in detail by math, such as vector analysis, transformation of 3D space coordinates, etc. Therefore, in the aspects of qualitative and quantitative analyses, the grinding potential of DDGM is enormous increased and superior to conventional methods. Furthermore, the theoretical foundation of DDGM grinding design and technology is provided to improve, to expand and to create for future. The established machine design and practical experience of grinding technology will get great benefit by them.

  12. Microbial fuel cell treatment of ethanol fermentation process water

    Science.gov (United States)

    Borole, Abhijeet P [Knoxville, TN

    2012-06-05

    The present invention relates to a method for removing inhibitor compounds from a cellulosic biomass-to-ethanol process which includes a pretreatment step of raw cellulosic biomass material and the production of fermentation process water after production and removal of ethanol from a fermentation step, the method comprising contacting said fermentation process water with an anode of a microbial fuel cell, said anode containing microbes thereon which oxidatively degrade one or more of said inhibitor compounds while producing electrical energy or hydrogen from said oxidative degradation, and wherein said anode is in electrical communication with a cathode, and a porous material (such as a porous or cation-permeable membrane) separates said anode and cathode.

  13. Cooling of Ethanol Fermentation Process Using Absorption Chillers

    Directory of Open Access Journals (Sweden)

    Sergio Colle

    2010-09-01

    Full Text Available

    Ethanol fermentation is an exothermic process, where the kinetics depends on temperature. This study proposes an alternative cooling system for use in ethanol fermentation using a single-eect water/lithium bromide absorption chiller, powered by waste heat from sugar and ethanol production processes, with a temperature range of 80 to 100 oC. The aim of this study is to model, simulate and analyze the behavior of an absorption refrigeration machine, according to the required cooling capacity of the fermentation system. A comparative analysis with and without the chiller is performed. The introduction of a chiller allowed a reduction in the temperature of the medium of around 1 oC and an increase of around 0.8 % in the fermentation efficiency. Under these conditions less cellular stress occurs and cellular viability is kept at higher levels. The results show that this reduction in temperature can increase the ethanol content of the wine. In the recovery of ethanol, a lower thermal load will be needed at the distillation, with a smaller amount of vinasse produced and consequently the energy efficiency of the plant will increase.

  14. Study of α-Fe2O3 formation and its measurement in oxide films of wheel surface during ELID grinding process

    Science.gov (United States)

    Kuai, Jicai; Ardashev, Dmitrii V.; Zhang, Huali

    2017-02-01

    This paper presents the study of forming mechanism of α-Fe2O3 in oxide films on electrolytic in-process dressing (ELID) grinding wheel surface. To investigate the component content and the microtopography of oxide films, XRD, XPS, IR spectrum analysis, SEM, and TEM measurements are performed on ELID grinding wheels. In XRD test results, the characteristic absorption band of α-Fe2O3 is found in the oxide film. XPS tests show that there is full of ferrous iron and oxygen element in the oxide film. Also, the characteristic spectral line of XPS is identical to the standard spectrum of α-Fe2O3. Several vibration peaks (471, 1029, 1384, 1630, 3430) are observed by IR spectrum analysis. It can be easily seen by contrast with the standard photographs that the vibration peak of 1029 is of Fe-O vibration band in IR spectrum of α-Fe2O3 powder. Therefore, these measurement results confirm the existence of α-Fe2O3 in the oxide films, and explain the polishing effect of oxide films during ELID grinding. The fresh oxide film is porous and moisture rich. However, the oxide film after squeezing to dry is investigated by SEM imaging to present tortoiseshell cracks. Geometrically, α-Fe2O3 appears to be nearly spherical with particle size around 5-50 nm. This indicates fine polishing improvement by oxide films, and is identified as the mechanism responsible for excellent surface quality by ELID grinding.

  15. Ultrasonic precision optical grinding technology

    Science.gov (United States)

    Cahill, Michael J.; Bechtold, Michael J.; Fess, Edward; Wolfs, Frank L.; Bechtold, Rob

    2015-10-01

    As optical geometries become more precise and complex and a wider range of materials are used, the processes used for manufacturing become more critical. As the preparatory stage for polishing, this is especially true for grinding. Slow processing speeds, accelerated tool wear, and poor surface quality are often detriments in manufacturing glass and hard ceramics. The quality of the ground surface greatly influences the polishing process and the resulting finished product. Through extensive research and development, OptiPro Systems has introduced an ultrasonic assisted grinding technology, OptiSonic, which has numerous advantages over traditional grinding processes. OptiSonic utilizes a custom tool holder designed to produce oscillations in line with the rotating spindle. A newly developed software package called IntelliSonic is integral to this platform. IntelliSonic automatically characterizes the tool and continuously optimizes the output frequency for optimal cutting while in contact with the part. This helps maintain a highly consistent process under changing load conditions for a more accurate surface. Utilizing a wide variety of instruments, test have proven to show a reduction in tool wear and increase in surface quality while allowing processing speeds to be increased. OptiSonic has proven to be an enabling technology to overcome the difficulties seen in grinding of glass and hard optical ceramics. OptiSonic has demonstrated numerous advantages over the standard CNC grinding process. Advantages are evident in reduced tool wear, better surface quality, and reduced cycle times due to increased feed rates. These benefits can be seen over numerous applications within the precision optics industry.

  16. Experimental Evaluation of Hybrid Distillation-Vapor Permeation Process for Efficient Ethanol Recovery from Ethanol-Water Mixtures

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions [1]. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation ...

  17. Experimental Evaluation of Hybrid Distillation-Vapor Permeation Process for Efficient Ethanol Recovery from Ethanol-Water Mixtures

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions [1]. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation ...

  18. Granular starch hydrolysis for fuel ethanol production

    Science.gov (United States)

    Wang, Ping

    Granular starch hydrolyzing enzymes (GSHE) convert starch into fermentable sugars at low temperatures (≤48°C). Use of GSHE in dry grind process can eliminate high temperature requirements during cooking and liquefaction (≥90°C). In this study, GSHE was compared with two combinations of commercial alpha-amylase and glucoamylase (DG1 and DG2, respectively). All three enzyme treatments resulted in comparable ethanol concentrations (between 14.1 to 14.2% v/v at 72 hr), ethanol conversion efficiencies and ethanol and DDGS yields. Sugar profiles for the GSHE treatment were different from DG1 and DG2 treatments, especially for glucose. During simultaneous saccharification and fermentation (SSF), the highest glucose concentration for the GSHE treatment was 7% (w/v); for DG1 and DG2 treatments, maximum glucose concentration was 19% (w/v). GSHE was used in one of the fractionation technologies (enzymatic dry grind) to improve recovery of germ and pericarp fiber prior to fermentation. The enzymatic dry grind process with GSHE was compared with the conventional dry grind process using GSHE with the same process parameters of dry solids content, pH, temperature, time, enzyme and yeast usages. Ethanol concentration (at 72 hr) of the enzymatic process was 15.5% (v/v), which was 9.2% higher than the conventional process (14.2% v/v). Distillers dried grains with solubles (DDGS) generated from the enzymatic process (9.8% db) was 66% less than conventional process (28.3% db). Three additional coproducts, germ 8.0% (db), pericarp fiber 7.7% (db) and endosperm fiber 5.2% (db) were produced. Costs and amounts of GSHE used is an important factor affecting dry grind process economics. Proteases can weaken protein matrix to aid starch release and may reduce GSHE doses. Proteases also can hydrolyze protein into free amino nitrogen (FAN), which can be used as a yeast nutrient during fermentation. Two types of proteases, exoprotease and endoprotease, were studied; protease and urea

  19. Fate of virginiamycin through the fuel ethanol production process.

    Science.gov (United States)

    Bischoff, Kenneth M; Zhang, Yanhong; Rich, Joseph O

    2016-05-01

    Antibiotics are frequently used to prevent and treat bacterial contamination of commercial fuel ethanol fermentations, but there is concern that antibiotic residues may persist in the distillers grains coproducts. A study to evaluate the fate of virginiamycin during the ethanol production process was conducted in the pilot plant facilities at the National Corn to Ethanol Research Center, Edwardsville, IL. Three 15,000-liter fermentor runs were performed: one with no antibiotic (F1), one dosed with 2 parts per million (ppm) of a commercial virginiamycin product (F2), and one dosed at 20 ppm of virginiamycin product (F3). Fermentor samples, distillers dried grains with solubles (DDGS), and process intermediates (whole stillage, thin stillage, syrup, and wet cake) were collected from each run and analyzed for virginiamycin M and virginiamycin S using a liquid chromatography-mass spectrometry method. Virginiamycin M was detected in all process intermediates of the F3 run. On a dry-weight basis, virginiamycin M concentrations decreased approximately 97 %, from 41 μg/g in the fermentor to 1.4 μg/g in the DDGS. Using a disc plate bioassay, antibiotic activity was detected in DDGS from both the F2 and F3 runs, with values of 0.69 μg virginiamycin equivalent/g sample and 8.9 μg/g, respectively. No antibiotic activity (<0.6 μg/g) was detected in any of the F1 samples or in the fermentor and process intermediate samples from the F2 run. These results demonstrate that low concentrations of biologically active antibiotic may persist in distillers grains coproducts produced from fermentations treated with virginiamycin.

  20. The development of electrolyte grinding fluid on grinding with electrolyte in-process dressing%在线电解修整磨削的电解磨削液研制

    Institute of Scientific and Technical Information of China (English)

    朴承镐; 乔宏; 李杰; 李建军

    2001-01-01

    为了对金属结合剂砂轮电解修整,研究并配制了电解磨削液。根据电解磨削液的性能要求, 分析确定了电解磨削液中具有电解、钝化、防锈和润滑等性能的各组元,并通过静态实验确认了各组元对电解磨削液性能的影响。确定最佳电解磨削液在实际系统中对金属结合剂砂轮进行电解修整得到了较为满意的修整结果。所研制的电解磨削液具有实用价值,可用于生产。%In order to electrolyze dressing grinding wheel of metal binding agent, the elec trolytic grinding fluid is developed. According to the requirements of the elec trolytic grinding fluid, each constituent with properties such as the el ectrolysis, the inactivation, the rust prevention and the lubrication are analyz ed and determined and their effects to the electrolytic grinding fluid is obtain ed through the static experiments. In the actual system, the grinding wheel of metal binding agent is electrolytically dressed with the determined optimum elec trolytic grinding fluid and the satisfied dressing result is obtained. So the d eveloped electrolytic grinding fluid possesses the practical value which can be used in the manufacturing.

  1. Progress in abrasive and grinding technology

    CERN Document Server

    Xu, Xipeng

    2009-01-01

    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  2. The solvent absorption-extractive distillation (SAED) process for ethanol recovery from gas/vapor streams

    Energy Technology Data Exchange (ETDEWEB)

    Dale, M.C.

    1993-12-31

    A low energy system for ethanol recovery and dehydration has been developed. This system utilizes a solvent for (1) absorption of ethanol vapors, and then the same solvent for (2) extractive distillation. The ideal solvent for this process would have a high affinity for ethanol, and no affinity for water. Heavy alcohols such as dodecanol, and tridecanol, some phosphorals, and some fatty acids have been determined to meet the desired specifications. These solvents have the effect of making water more volatile than ethanol. Thus, a water stream is taken off initially in the dehydration column, and a near anhydrous ethanol stream is recovered from the ethanol/solvent stripper column. Thus the solvent serves dual uses (1) absorption media, and (2) dehydration media. The SAED process as conceptualized would use a solvent similar to solvents used for direct extractive separation of ethanol from aqueous ethanol solutions.

  3. Determining the fate of virginiamycin in the fuel ethanol production process

    Science.gov (United States)

    Antibiotics are frequently used to prevent and treat bacterial contamination at commercial fuel ethanol facilities. A study to evaluate the fate of the antibiotic virginiamycin during the ethanol production process was conducted in the pilot plant facilities at the National Corn to Ethanol Research...

  4. 凸轮轴磨削加工过程的动态优化和仿真%Dynamic Optimization and Simulation of Camshaft Grinding Process

    Institute of Scientific and Technical Information of China (English)

    邓朝晖; 王娟; 曹德芳; 万林林; 张晓红

    2009-01-01

    An independent dynamic optimization and simulation module for camshaft grinding was developed to improve the camshaft grinding efficiency and accuracy.First, an optimization algorithm based on the constant linear velocity mathematical model of the camshaft was proposed according to the least square method to finish the curve optimization and simulation, and the fluctuations of the speed and acceleration curves were reduced.Then, on the basis of the optimized motion curves, the real time 3-dimension dynamic simulation of the camshaft grinding process was finished to perform the machining status according to the motion path of the process system components.The user could directly observe whether there were collisions and interferences during the grinding process.So this optimization and simulation module will provide guidance for the production of different kinds of camshafts.%为了提高凸轮轴的加工效率及加工精度,开发凸轮轴磨削加工过程动态优化仿真模块.根据凸轮轴恒线速加工的数学模型,提出一种基于最小二乘法的速度优化算法,对加工过程运动曲线进行优化仿真,得到了波动较小的速度曲线并减小了联动轴加速度的跳动.在此基础上根据工艺系统各组件的运动轨迹完成凸轮轴加工过程的实时三维动态仿真,全面、逼真地反映现实的加工状态和加工环境,使操作者可以直观地观测加工过程中是否存在碰撞和干涉现象,对各种型号凸轮轴的生产具有指导意义.

  5. Experimental Studies on Ultrasonic Vibration Grinding of the Workpiece Made from Fine-crystalline Zirconia Ceramics

    Institute of Scientific and Technical Information of China (English)

    WU Yan; ZHU Xun-sheng; ZHAO Bo

    2006-01-01

    The performances of fine-crystalline zirconia ceramics in workpiece ultrasonic vibration grinding (WUVG) and conventional grinding (CG) with diamond wheel were researched. The effects of WUVG and CG on material removal rate, grinding forces, surface roughness and microstructure of zirconia ceramic were investigated.Experimental results indicated that: (1) The material removal rate (MRR) in ultrasonic grinding process is two times as large as that of in conventional grinding. The material removal rate increases with increasing grinding depth in both ultrasonic grinding and conventional grinding.(2) The ultrasonic vibration grinding force is lower than that of conventional grinding force, and the increase of the worktable speed leads to a decrease of the grinding force,while the grinding force increases with larger grinding depth in both WUVG and CG. (3) The surface of ultrasonic vibration grinding has no spur and build-up edge and its surface roughness is smaller than that of CG significantly.Surface quality of WUVG is superior to that of conventional grinding, it is easy for ultrasonic vibration grinding that material removal mechanism is ductile grinding.

  6. Impact of pretreatment and downstream processing technologies on economics and energy in cellulosic ethanol production

    OpenAIRE

    Murthy Ganti S; Kumar Deepak

    2011-01-01

    Abstract Background While advantages of biofuel have been widely reported, studies also highlight the challenges in large scale production of biofuel. Cost of ethanol and process energy use in cellulosic ethanol plants are dependent on technologies used for conversion of feedstock. Process modeling can aid in identifying techno-economic bottlenecks in a production process. A comprehensive techno-economic analysis was performed for conversion of cellulosic feedstock to ethanol using some of th...

  7. Implications of Industrial Processing Strategy on Cellulosic Ethanol Production at High Solids Concentrations

    DEFF Research Database (Denmark)

    Cannella, David

    are the leftover of agricultural productions (straws), not edible crops (giant reed) or wood, thus the ethanol so produced is also called second generation (or 2G ethanol), which differs from the first generation produced from starch (sugar beets mostly). In the industrial production of cellulosic ethanol high...... cellulosic ethanol processing at high solids conditions. Moreover for the first time in literature the activity of LPMOs on real lignocellulosic substrate and during cellulosic ethanol production is characterized. Hence describing the enzymatic scale dynamics when resembling in planta conditions, i...

  8. Further development of chemical and biological processes for production of bio-ethanol; Videreudvikling af kemiske og biologiske processer til produktion af bio-ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Ahring, B.K.; Clausen, A.; Loeth, A.H.

    1999-08-01

    The production of ethanol from both the hemicellulose and cellulose fraction of wet oxidated wheat straw was investigated. Saccharomyces cerevisiae was used to produce of ethanol from the cellulose fraction. Thermoanaerobacter mathranii A3M4 was used for ethanol production from the hemicellulose fraction. The utilisation of the hemicellulose fraction was investigated both after separation of cellulose and hemicellulose fraction and by using one combined process including both cellulose and hemicellulose. The conditions for wet oxidation proved to be the best for fermentation, when the oxygen pressure was 3 atm, and sodium carbonate was added. The ethanol yield was 9.9 mM with Thermoanaerobacter mathranii A3M4. To increase the accessibility of xylose, the wet oxidated wheat straw was treated with different enzymes. Celluclast improved the ethanol yield. Addition of Pentopan{sup TH}, Mono BG or Pulpzyme HC had no effect on the ethanol yield from Thermoanaerobacter mathranii A3M4. Glucose in the medium increased the ethanol yield from xylose significantly with Thermoanaerobacter mathranii A3M4. Acid hydrolysis of the hydrolysates had no positive effect on ethanol yield with Thermoanaerobacter mathranii A3M4. By using the combined process the ethanol yield from Saccharomyces cerevisiae was 142 mM, 27 mM with Thermoanaerobacter mathranii A3M4, and 63,6 m3 methane/ton wheat straw from purification of the process water for acetate and rest sugar with a consort of methanogenic bacteria from digested household waste. This corresponds to 51% of the theoretical ethanol yield. Omission /addition of yeast extract to the fermentation substrate had no effect on ethanol yield from Saccharomyces cerevisiae, whereas ethanol yield decreased 5-6 fold if the yeast extract was omitted by fermentation with Thermoanaerobacter mathranii A3M4. No inhibition effect was observed for either organism. 50% of the process water can be recycled to ferment with Saccharomyces cerevisiae. To increase

  9. 某金矿氰化工艺贫液磨矿改造%Cyanidation Lean Liquid Grinding Process Transformation of a Gold Mine

    Institute of Scientific and Technical Information of China (English)

    徐爱章; 赵卫忠; 任向军; 王治方

    2014-01-01

    某金矿氰化段因处理量增大造成氰渣品位升高,金银回收率降低,经过讨论验证将准备作业改变为精矿压滤-贫液调浆-磨矿-脱药后进入浸出等后续作业。精矿在再磨过程中边磨边浸,经实践表明改造后金精矿进入浸出作业前金银浸出率达到70%左右,通过强化浸出不仅减少了氰化钠耗量,而且提高了0.24%浸出率。%Due to the treatment capacity's increasing, the cyanide slag grade of a cyanide section has increased, and gold and silver recovery rate has decreased. Through the discussion and verification, preparation operation is changed into the subsequent operations such as concentrate filter-lean liquid paste-grinding and leaching into removal of drugs. In the grinding process concentrate is milling and leaching. The practice proves that before gold concentrate leaches into the operation, the gold and silver leaching rate reached about 70%after transformation, by strengthening leaching it not only reduced the consumption of sodium cyanide, but also improved the leaching rate by 0.24%.

  10. Separate critical condition for ultrasonic vibration assisted grinding

    Institute of Scientific and Technical Information of China (English)

    ZHANG; Hong-li; ZHANG; Jian-hua

    2009-01-01

    Separate characteristic of the tangential ultrasonic vibration assisted grinding(TUAG)machining is analyzed based on TUAG process, and a critical speed formula is given to correctly set the machining parameters to insure the separate characteristics of TUAG process. The critical speed is not only related to the ultrasonic vibration amplitude and frequency, but also to the grinding wheel velocity and the cutting point space, and the grinding force can be decreased during the TUAG process with separability. Grinding force experiments are conducted, and the experimental results are in good agreement with the theoretical results.

  11. Modifying Yeast Tolerance to Inhibitory Conditions of Ethanol Production Processes

    DEFF Research Database (Denmark)

    Caspeta, Luis; Castillo, Tania; Nielsen, Jens

    2015-01-01

    Saccharomyces cerevisiae strains having a broad range of substrate utilization, rapid substrate consumption, and conversion to ethanol, as well as good tolerance to inhibitory conditions are ideal for cost-competitive ethanol production from lignocellulose. A major drawback to directly design S. ...

  12. Thermo-mechanical properties of bowl-shaped grinding wheel and machining error compensation for grinding indexable inserts

    Institute of Scientific and Technical Information of China (English)

    张祥雷; 姚斌; 陈彬强; 孙维方; 王萌萌; 罗琪

    2015-01-01

    In order to meet the technical requirements of grinding the circumferential cutting edge of indexable inserts, thermo-mechanical properties of bowl-shaped grinding wheel in high speed grinding process and the influence of dimension variations of the grinding wheel on machining accuracy were investigated. Firstly, the variation trends of the dimension due to centrifugal force generated in different wheel speeds were studied and the effect of stress stiffening and spin softening was presented. Triangular heat flux distribution model was adopted to determine temperature distribution in grinding process. Temperature field cloud pictures were obtained by the finite element software. Then, dimension variation trends of wheel structure were acquired by considering the thermo-mechanical characteristic under combined action of centrifugal force and grinding heat at different speeds. A method of online dynamic monitoring and automatic compensation for dimension error of indexable insert was proposed. By experimental verification, the precision of the inserts satisfies the requirement of processing.

  13. Effect of soy skim from soybean aqueous processing on the performance of corn ethanol fermentation.

    Science.gov (United States)

    Yao, Linxing; Wang, Tong; Wang, Hui

    2011-10-01

    The feasibility of using soy skim, a co-product of the aqueous processing of soybeans, in ethanol production from corn was evaluated. Specific growth rates were compared when Saccharomyces cerevisiae was grown in soy skim and peptone-yeast extract media supplemented with glucose. Such soy skim was proved to be a good nitrogen source for yeast growth. Next, fermentation of dry-ground corn to ethanol using soy skim as the media was simulated on 1.5-L scale. Replacing water with soy skim increased the initial ethanol production rates by 4-32% while final ethanol yield was about 39 g/100 g dry corn, similar to the result when water was used. Solid and protein contents in the finished beer increased with the addition of soy skim. Thus, replacing water in corn-ethanol fermentation with soy skim is feasible, and may improve the economics of both aqueous soybean processing and corn ethanol fermentation.

  14. Mirror Surface Grinding of Steel Bonded Carbides

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The steel bonded carbide, a composite material, is very difficult to be machined to a fine finish mirror surface. In this paper, an electrolytic in-process dressing (ELID) grinding with metallic bond super-hard abrasive wheel was developed for grinding steel bonded carbide GT35. Factors affecting ELID grinding performance were analyzed by an atomic force microscope (AFM). Based on the analysis of AFM topography of the fine ground mirror surface of the steel bonded carbide, a schematic diagram of the mechanism of micro-removal of the ground surface was described. The AFM topography also shows that the hard brittle carbide particles, on the surface of steel bonded carbide, were machined out by ductile cutting. Since the grinding cracks in the ground surface are due to temperature gradient, temperature distribution in the grinding area was analyzed by finite element method (FEM). Experimental results indicate that a good mirror surface with Ra<0.02pm can be obtained by the developed ELID grinding system.

  15. Synthesis of Bio-Ethanol from Corn Stalk by Fermentation Process

    Directory of Open Access Journals (Sweden)

    Y. C. Wong

    2014-06-01

    Full Text Available Ethanol synthesis from corn stalk through fermentation process was studied. The ethanol produced was studied by various enzymatic treatment temperature and different feedstock loading in term of weight. The result shows that the highest concentration of ethanol contained in the sample was 48.90% at enzymatic temperature of 50°C. The temperature for optimum enzyme treatment have been identified as 50°C followed by 30, 40 and 60°C respectively.

  16. Investigation of Surface Roughness and Material Removal Rate (MRR on Tool Steel Using Brass and Copper Electrode for Electrical Discharge Grinding (EDG Process

    Directory of Open Access Journals (Sweden)

    M. Hafiz Helmi

    2009-09-01

    Full Text Available This paper presents the investigation on surface roughness and material removal rate (MRR of tool steel machined with brass and copper electrode for Electrical Discharge Grinding (EDG process. The machining parameter include pulse ON time, pulse OFF time, peak current and capacitance. Analysis of variance (ANOVA with Taguchi method is used to investigate the significant effect on the performance characteristic and the optimal cutting parameters of EDG. The result shows that, the surface roughness value when using of both tool materials are mostly influenced by pulse ON time and peak current. The capacitance parameter in both experiments was not giving any significant effect. The significant factors for the material removal rate due to the machining parameter are peak current parameter and ON time parameter but it also can increase the machining time

  17. Research on Stability Prediction of the Crankshaft CNC Tangential Point Tracing Grinding

    Directory of Open Access Journals (Sweden)

    Zhuoda Jiang

    2015-01-01

    Full Text Available As the key part of internal combustion engines, crankshaft with high efficiency and accuracy processing has always been the target of the engine manufacturer’s pursuit. Grinding is used to obtain the ultimate dimensional accuracy and surface finish in the crankshaft machining. Grinding of the main journals and the pin journals can be accomplished in a single clamping operation by CNC Tangential Point Tracing grinding technology. However, the chatter in the grinding process is harmful to the precision and surface quality. In this paper, stability lobe diagram is developed to predict the grinding chatter. First the dynamic model of Tangential Point Tracing grinding system is established. Then the limit formula of the critical grinding depth is calculated and the stability lobe diagram of the grinding system is presented. Finally, the validation experiments are carried out on the crankshaft grinding machine and the results are consistent with the calculation.

  18. Effect of acetic acid in recycling water on ethanol production for cassava in an integrated ethanol-methane fermentation process.

    Science.gov (United States)

    Yang, Xinchao; Wang, Ke; Zhang, Jianhua; Tang, Lei; Mao, Zhonggui

    2016-11-01

    Recently, the integrated ethanol-methane fermentation process has been studied to prevent wastewater pollution. However, when the anaerobic digestion reaction runs poorly, acetic acid will accumulate in the recycling water. In this paper, we studied the effect of low concentration of acetic acid (≤25 mM) on ethanol fermentation at different initial pH values (4.2, 5.2 or 6.2). At an initial pH of 4.2, ethanol yields increased by 3.0% and glycerol yields decreased by 33.6% as the acetic acid concentration was increased from 0 to 25 mM. Raising the concentration of acetic acid to 25 mM increased the buffering capacity of the medium without obvious effects on biomass production in the cassava medium. Acetic acid was metabolized by Saccharomyces cerevisiae for the reason that the final concentration of acetic acid was 38.17% lower than initial concentration at pH 5.2 when 25 mM acetic acid was added. These results confirmed that a low concentration of acetic acid in the process stimulated ethanol fermentation. Thus, reducing the acetic acid concentration to a controlled low level is more advantageous than completely removing it.

  19. Kinetic study of ferronickel slag grinding at variation of ball filling and ratio of feed to grinding balls

    Science.gov (United States)

    Sanwani, Edy; Ikhwanto, Muhammad

    2017-01-01

    The objective of this paper is to investigate the effect of ball filling and ratio of feed to grinding balls on the kinetic of grinding of ferronickel slag in a laboratory scale ball mill. The experiments were started by crushing the ferronickel slag samples using a roll crusher to produce -3 mesh (-6.7 mm) product. This product, after sampling and sample dividing processes, was then used as feed for grinding process. The grinding was performed with variations of ball filling and ratio of feed to grinding balls for 150 minutes. At every certain time interval, particle size analysis was carried out on the grinding product. The results of the experiments were also used to develop linear regression model of the effect of grinding variables on the P80 of the product. Based on this study, it was shown that P80 values of the grinding products declined sharply until 70 minutes of grinding time due to the dominant mechanism of impact breakage and then decreased slowly after 70 minutes until 150 minutes of grinding time due to dominant mechanism of attrition breakage. Kinetics study of the grinding process on variations of grinding ball filling showed that the optimum rate of formation of fine particles for 20%, 30%, 40% and 50% mill volume was achieved at a particle size of 400 µm in which the best initial rate of formation occurred at 50% volume of mill. At the variations of ratio of feed to grinding balls it was shown that the optimum rate of grinding for the ratio of 1:10, 1: 8 and 1: 6 was achieved at a particle size of 400 µm and for the ratio of 1: 4 was at 841 µm in which the best initial rate of formation occurred at a 1:10 ratio. In this study, it was also produced two regression models that can predict the P80 value of the grinding product as a function of the variables of grinding time, ball filling and the ratio of the feed to grinding balls.

  20. Impact of pretreatment and downstream processing technologies on economics and energy in cellulosic ethanol production

    Directory of Open Access Journals (Sweden)

    Murthy Ganti S

    2011-09-01

    Full Text Available Abstract Background While advantages of biofuel have been widely reported, studies also highlight the challenges in large scale production of biofuel. Cost of ethanol and process energy use in cellulosic ethanol plants are dependent on technologies used for conversion of feedstock. Process modeling can aid in identifying techno-economic bottlenecks in a production process. A comprehensive techno-economic analysis was performed for conversion of cellulosic feedstock to ethanol using some of the common pretreatment technologies: dilute acid, dilute alkali, hot water and steam explosion. Detailed process models incorporating feedstock handling, pretreatment, simultaneous saccharification and co-fermentation, ethanol recovery and downstream processing were developed using SuperPro Designer. Tall Fescue (Festuca arundinacea Schreb was used as a model feedstock. Results Projected ethanol yields were 252.62, 255.80, 255.27 and 230.23 L/dry metric ton biomass for conversion process using dilute acid, dilute alkali, hot water and steam explosion pretreatment technologies respectively. Price of feedstock and cellulose enzymes were assumed as $50/metric ton and 0.517/kg broth (10% protein in broth, 600 FPU/g protein respectively. Capital cost of ethanol plants processing 250,000 metric tons of feedstock/year was $1.92, $1.73, $1.72 and $1.70/L ethanol for process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Ethanol production cost of $0.83, $0.88, $0.81 and $0.85/L ethanol was estimated for production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Water use in the production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment was estimated 5.96, 6.07, 5.84 and 4.36 kg/L ethanol respectively. Conclusions Ethanol price and energy use were highly dependent on process conditions used in the ethanol production plant. Potential for

  1. Nitramine Drying & Fine Grinding Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Nitramine Drying and Fine Grinding Facility provides TACOM-ARDEC with a state-of-the-art facility capable of drying and grinding high explosives (e.g., RDX and...

  2. Development of ELID mirror surface grinding by cast iron bond grinding wheel. Ohkochi memorial technology prize; Chutetsu bond toishi ni yoru denkai inpurosesu doresshingu (ELID) kyomen kensakuho no kaihatsu. Okochi kinen gijutsusho jusho ni yosete

    Energy Technology Data Exchange (ETDEWEB)

    Omori, H.; Takahashi, I. [Institute of Physical and Chemical Research, Tokyo (Japan); Nakagawa, T. [The University of Tokyo, Tokyo (Japan). Institute of Industrial Science; Hagiuda, Y.; Karikome, K. [Tokyo Metropolitan College of Aeronautical Engineering, Tokyo (Japan)

    1997-08-01

    Development was accomplished on the electrolytic in-process dressing (ELID) mirror surface grinding process using a cast iron bonded grinding wheel. This paper describes the history of the development, which may be summarized as follows: a study was begun on powder forging of cutting chips in 1970; a research was started on powder forging of decarburized cast iron powder; developments were made on powder metallurgy of cast irons and cast iron bonded lapping tools in 1980, and cast iron bonded diamond grinding wheels were put on the market; a high-efficiency grinding process using MC and cast iron fiber-bonded grinding wheels were developed in 1985 and the grinding wheels made therefrom were put on the market; and a study was begun on the ELID grinding in 1987, and marketing was started on power supply, grinding liquid and tools for the ELID grinding process in 1990. Discussions on converting raw materials for the powder forging into cutting chips have triggered developing the cast iron bonded grinding wheel. The cast iron bonded diamond grinding wheel improves dressability and sharpness of conventional grinding wheels. The grinding wheel is fabricated by mixing carbonyl iron powder, diamond grinding grains and cast iron powder, pressing the mixture in a die, sintering it at 1140 degC, and assembling and dressing the sinter. The grinding stone can grind high-tech materials. 4 figs.

  3. Study on the New Grinding Fluids of Oils on Water

    Institute of Scientific and Technical Information of China (English)

    魏源迁; 钱怡; 中村隆; 松原十三生

    2003-01-01

    To fulfill a zero-emission in the process of grinding and thoroughly eliminate the influences of the conventional grinding fluids on the eco-environment as well as save up electric energy and reduce in production costs, the new grinding fluids of botanic oils on water were developed, in which a lot of tiny water droplets attached with micro oil films were blown to the machining area by a compressing air-jet so good as to produce lubricating and cooling roles.In this study, grinding performances of the new fluids were investigated by comparison to the conventional ones such as emulsion on the plane NC grinder.

  4. Suitability of anaerobic digestion effluent as process water for corn fuel ethanol fermentation.

    Science.gov (United States)

    Wang, Ke; Zhang, Jian-Hua; Liu, Pei; Mao, Zhong-Gui

    2014-01-01

    A corn fuel ethanol plant integrated with anaerobic digestion treatment of thin stillage increases the net energy balance. Furthermore, the anaerobic digestion effluent (ADE) can be reused as a potential substitute for process water in the ethanol fermentation. In this study, the suitability of ADE as process water for corn ethanol fermentation was investigated by analyzing the potential inhibitory components in the ADE. It was found that ammonium influenced the growth and metabolism of Saccharomyces cerevisiae. Maximum ethanol production was obtained when the concentration of ammonium nitrogen was 200 mg/L, and ammonium could replace urea as the nitrogen source for S. cerevisiae under this concentration. In the ethanol fermentation with a higher concentration of ammonium, more glycerol was produced, thereby resulting in the decrease of ethanol production. In addition, components except ammonium in the ADE caused no inhibition to ethanol production. These results suggest that ADE could be reused as process water for corn ethanol fermentation without negative effect when ammonium concentration is well controlled.

  5. Monitoring Grinding Wheel Redress-life Using Support Vector Machines

    Institute of Scientific and Technical Information of China (English)

    Xun Chen; Thitikorn Limchimchol

    2006-01-01

    Condition monitoring is a very important aspect in automated manufacturing processes. Any malfunction of a machining process will deteriorate production quality and efficiency. This paper presents an application of support vector machines in grinding process monitoring. The paper starts with an overview of grinding behaviour. Grinding force is analysed through a Short Time Fourier Transform (STFT) to identify features for condition monitoring. The Support Vector Machine (SVM) methodology is introduced as a powerful tool for the classification of different wheel wear situations.After training with available signal data, the SVM is able to identify the state of a grinding process. The requirement and strategy for using SVM for grinding process monitoring is discussed, while the result of the example illustrates how effective SVMs can be in determining wheel redress-life.

  6. Process and technoeconomic analysis of leading pretreatment technologies for lignocellulosic ethanol production using switchgrass.

    Science.gov (United States)

    Tao, Ling; Aden, Andy; Elander, Richard T; Pallapolu, Venkata Ramesh; Lee, Y Y; Garlock, Rebecca J; Balan, Venkatesh; Dale, Bruce E; Kim, Youngmi; Mosier, Nathan S; Ladisch, Michael R; Falls, Matthew; Holtzapple, Mark T; Sierra, Rocio; Shi, Jian; Ebrik, Mirvat A; Redmond, Tim; Yang, Bin; Wyman, Charles E; Hames, Bonnie; Thomas, Steve; Warner, Ryan E

    2011-12-01

    Six biomass pretreatment processes to convert switchgrass to fermentable sugars and ultimately to cellulosic ethanol are compared on a consistent basis in this technoeconomic analysis. The six pretreatment processes are ammonia fiber expansion (AFEX), dilute acid (DA), lime, liquid hot water (LHW), soaking in aqueous ammonia (SAA), and sulfur dioxide-impregnated steam explosion (SO(2)). Each pretreatment process is modeled in the framework of an existing biochemical design model so that systematic variations of process-related changes are consistently captured. The pretreatment area process design and simulation are based on the research data generated within the Biomass Refining Consortium for Applied Fundamentals and Innovation (CAFI) 3 project. Overall ethanol production, total capital investment, and minimum ethanol selling price (MESP) are reported along with selected sensitivity analysis. The results show limited differentiation between the projected economic performances of the pretreatment options, except for processes that exhibit significantly lower monomer sugar and resulting ethanol yields.

  7. Geometrical principium of fewer-axis grinding for large complex optical mirrors

    Institute of Scientific and Technical Information of China (English)

    JIANG; ZhenHua; YIN; YueHong

    2013-01-01

    Ultraprecision grinding is an important approach to efficiently fabricate large complex optical mirrors, and five-axis grinding method is commonly used for ultraprecision grinding. However, this method can hardly meet the high stiffness requirement for grinding large mirror, especially with a diameter over 2 m. Meanwhile, the use of fewer-axis grinding solves this problem, as it reduces the number of the grinder’s axes to improve the rigidity of the system and minimize deformation for hard and brittle materials. But its characteristic of unfixed grinding point which changes with workpiece surface curvature increases geometric complexity and requires a higher geometric shape accuracy of grinding wheel. This paper parameterizes grinding wheel’s geometric shape, reveals the relationship between fewer-axis and five-axis grinding methods from the point of view of the differential geometry, and establishes virtual-axis equivalence principium of feweraxis grinding. A quantitative method to determine grinding wheel’s geometric parameters and its shaft inclination angle is proposed based on the requirements of geometric properties of optical mirror, grinder features and grinding process. Moreover, according to the properties of Gauss curvature of curved surface, the wear law of the toric grinding wheel is found and the surface geometric error distribution due to wear is achieved for fewer-axis grinding. The correctness of the principium and method above are verified through simulations.

  8. IMPACT GRINDING OF DAMP MATERIALS

    Directory of Open Access Journals (Sweden)

    Ladaev Nikolay Mikhaylovich

    2012-10-01

    Centrifugal grinders were used to analyze the grinding process. The experimental data have proven that the probability of destruction of damp samples is a lot higher than the one of dry samples, given the same initial dimensions of particles and the loading intensity. The rise in the probability of destruction is stipulated by the fact that that the grinder speed at which crushing is triggered is lower in case of damp samples than in case of dry ones. Expressions for speed that describes destruction initiation and the probability of destruction depending on the type of materials, the moisture content and the loading intensity have been derived.

  9. Effection of grinding system rigidity ultra-precision grinding of aspheric mould and error compensation

    Science.gov (United States)

    Yin, S. H.; Gong, S.

    2016-10-01

    In ultra-precision oblique axis grinding process for machining micro aspherical mould, form error of aspherical surface is caused by the inconsistence elastic deformation of grinding system, which derived from differences velocity from inside to out. In this case, whole PV value can meet requirements, however, pits are produced in central after error compensation, which is unworkable. In this paper, mechanism of machining error caused by grinding system rigidity is analyzed, and experiments are carried out. Form error compensation grinding are carried out in the central local area, based on traditional error compensation method, which can effectively eliminate the pits of surface center. In this method, cemented carbide YG8 which diameter is about 6mm is ground. The results showed that the form accuracy under PV 200 nm and under PV 50 nm within the scope of 1 mm, and the surface roughness under Ra2nm.

  10. Ethanol Production from High Solids Loading of Alkali-Pretreated Sugarcane Bagasse with an SSF Process

    Directory of Open Access Journals (Sweden)

    Yueshu Gao

    2014-04-01

    Full Text Available A fed-batch process and high-temperature simultaneous saccharification and fermentation (SSF process were investigated to obtain high sugar yield and ethanol concentration. Different amounts of alkali-pretreated sugarcane bagasse were added during the first 24 h. For the highest final dry matter (DM content of 25% (w/v, a maximal glucose and total sugar concentration of 79.53 g/L and 135.39 g/L, respectively, were achieved with 8.3 FPU/g substrate after 120 h of hydrolysis. Based on the hydrolysis experiment, two processes for ethanol production from sugarcane bagasse, simultaneous saccharification and fermentation (SSF and separate hydrolysis and fermentation (SHF, were also compared using S. cerevisiae. The results indicated that ethanol concentration and yield in the SHF were higher, while ethanol productivity (gram per unit volume and over time was lower. For 25% substrate loading, the ethanol productivity and ethanol concentration could reach 0.38 g.L-1.h-1 and 36.25 g/L SSF in 96 h, respectively, while that of SHF could reach 0.32 g.L-1.h-1, with an ethanol concentration of 47.95 g/L in 152 h for SHF. When high-temperature simultaneous saccharification and fermentation (SSF process was performed by using Kluyveromyces marxianus NCYC 587 at 42 °C, 42.21 g/L ethanol (with an ethanol productivity of 0.44 g.L-1.h-1 was produced with 25% dry matter content and 8.3 FPU cellulase/g substrate, which meant 16.4% more ethanol when compared with SSF of S. cerevisiae.

  11. Stochastic dynamic programming applied to planning of robot grinding tasks

    Energy Technology Data Exchange (ETDEWEB)

    Brown, M.L. (Digital Equipment Corp., Shrewsbury, MA (United States)); Whitney, D.E. (Massachusetts Inst. of Technology, Cambridge, MA (United States))

    1994-10-01

    This paper proposes an intelligent manufacturing system that can make decisions about the process in light of the uncertain outcome of these decisions and attempts to minimize the expected economic penalty resulting from those decisions. It uses robot weld bead grinding as an example of a process with significant process variations. The need for multiple grinding passes, the poor predictability of those passes, the task requirements, and the process constraints conspire to make planning and controlling weld bead grinding a formidable probe. A three tier hierarchical control system is proposed to plan an optimal sequence of grinding passes, dynamically simulate each pass, execute the planned sequence of controlled grinding passes, and modify the pass sequence as grinding continues. The top tier, described in this paper, plans the grinding sequence for each weld bead, and is implemented using Stochastic Dynamic Programming, selecting the volumetric removal and feedspeed for each pass in order to optimize the satisfaction of the task requirements by the entire grinding sequence within the equipment, task, and process constraints. The resulting optimal policies have quite complex structures, showing foresight, anxiety, indifference, and aggressiveness, depending upon the situation.

  12. High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

    1995-03-01

    In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

  13. Fuel ethanol production from lignocellulose: a challenge for metabolic engineering and process integration

    DEFF Research Database (Denmark)

    Zaldivar, Jesus; Nielsen, Jens; Olsson, Lisbeth

    2001-01-01

    With industrial development growing rapidly, there is a need for environmentally sustainable energy sources. Bioethanol (ethanol from biomass) is an attractive, sustainable energy source to fuel transportation. Based on the premise that fuel bioethanol can contribute to a cleaner environment...... and with the implementation of environmental protection laws in many countries, demand for this fuel is increasing. Efficient ethanol production processes and cheap substrates are needed. Current ethanol production processes using crops such as sugar cane and corn are well-established; however, utilization of a cheaper...

  14. Biorefinery of corn cob for microbial lipid and bio-ethanol production: An environmental friendly process.

    Science.gov (United States)

    Cai, Di; Dong, Zhongshi; Wang, Yong; Chen, Changjing; Li, Ping; Qin, Peiyong; Wang, Zheng; Tan, Tianwei

    2016-07-01

    Microbial lipid and bio-ethanol were co-generated by an integrated process using corn cob bagasse as raw material. After pretreatment, the acid hydrolysate was used as substrate for microbial lipid fermentation, while the solid residue was further enzymatic hydrolysis for bio-ethanol production. The effect of acid loading and pretreatment time on microbial lipid and ethanol production were evaluated. Under the optimized condition for ethanol production, ∼131.3g of ethanol and ∼11.5g of microbial lipid were co-generated from 1kg raw material. On this condition, ∼71.6% of the overall fermentable sugars in corn cob bagasse could be converted into valuable products. At the same time, at least 33% of the initial COD in the acid hydrolysate was depredated.

  15. Efficient ethanol recovery from yeast fermentation broth with integrated distillation-membrane process

    Science.gov (United States)

    A hybrid process integrating vapor stripping with vapor compression and vapor permeation membrane separation, termed Membrane Assisted Vapor Stripping (MAVS), was evaluated for recovery and dehydration of ethanol from aqueous solution as an alternative to conventional distillatio...

  16. Efficient ethanol recovery from fermentation broths with integrated distillation-membrane process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane separati...

  17. Development of a mixed culture chain elongation process based on municipal solid waste and ethanol

    NARCIS (Netherlands)

    Grootscholten, T.I.M.

    2013-01-01

    Keywords: mixed culture fermentation; Carboxylates; Caproate; Heptanoate; ethanol; OFMSW To reduce dependence on oil, alternative fuel and chemical production processes are investigates. In this thesis, we investigated the production of medium chain fatty acids (MCFAs) using an anaerobic chain elon

  18. Establishment and assessment of a novel cleaner production process of corn grain fuel ethanol.

    Science.gov (United States)

    Wang, Ke; Zhang, Jianhua; Tang, Lei; Zhang, Hongjian; Zhang, Guiying; Yang, Xizhao; Liu, Pei; Mao, Zhonggui

    2013-11-01

    An integrated corn ethanol-methane fermentation system was proposed to solve the problem of stillage handling, where thin stillage was treated by anaerobic digestion and then reused to make mash for the following ethanol fermentation. This system was evaluated at laboratory and pilot scale. Anaerobic digestion of thin stillage ran steadily with total chemical oxygen demand removal efficiency of 98% at laboratory scale and 97% at pilot scale. Ethanol production was not influenced by recycling anaerobic digestion effluent at laboratory and pilot scale. Compared with dried distillers' grains with solubles produced in conventional process, dried distillers' grains in the proposed system exhibited higher quality because of increased protein concentration and decreased salts concentration. Energetic assessment indicated that application of this novel process enhanced the net energy balance ratio from 1.26 (conventional process) to 1.76. In conclusion, the proposed system possessed technical advantage over the conventional process for corn fuel ethanol production.

  19. Experimental Validation of Hybrid Distillation-Vapor Permeation Process for Energy Efficient Ethanol-Water Separation

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation step,...

  20. Efficient ethanol recovery from fermentation broths with integrated distillation-membrane process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane separati...

  1. Efficient ethanol recovery from yeast fermentation broth with integrated distillation-membrane process

    Science.gov (United States)

    A hybrid process integrating vapor stripping with vapor compression and vapor permeation membrane separation, termed Membrane Assisted Vapor Stripping (MAVS), was evaluated for recovery and dehydration of ethanol from aqueous solution as an alternative to conventional distillatio...

  2. Experimental Validation of Hybrid Distillation-Vapor Permeation Process for Energy Efficient Ethanol-Water Separation

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation step,...

  3. Pretreatment of empty fruit bunch from oil palm for fuel ethanol production and proposed biorefinery process.

    Science.gov (United States)

    Tan, Liping; Yu, Yongcheng; Li, Xuezhi; Zhao, Jian; Qu, Yinbo; Choo, Yuen May; Loh, Soh Kheang

    2013-05-01

    This study evaluates the effects of some pretreatment processes to improve the enzymatic hydrolysis of oil palm empty fruit bunch (EFB) for ethanol production. The experimental results show that the bisulfite pretreatment was practical for EFB pretreatment. Moreover, the optimum pretreatment conditions of the bisulfite pretreatment (180 °C, 30 min, 8% NaHSO3, 1% H2SO4) were identified. In the experiments, a biorefinery process of EFB was proposed to produce ethanol, xylose products, and lignosulfonates.

  4. Ethanol production from banana peels using statistically optimized simultaneous saccharification and fermentation process.

    Science.gov (United States)

    Oberoi, Harinder Singh; Vadlani, Praveen V; Saida, Lavudi; Bansal, Sunil; Hughes, Joshua D

    2011-07-01

    Dried and ground banana peel biomass (BP) after hydrothermal sterilization pretreatment was used for ethanol production using simultaneous saccharification and fermentation (SSF). Central composite design (CCD) was used to optimize concentrations of cellulase and pectinase, temperature and time for ethanol production from BP using SSF. Analysis of variance showed a high coefficient of determination (R(2)) value of 0.92 for ethanol production. On the basis of model graphs and numerical optimization, the validation was done in a laboratory batch fermenter with cellulase, pectinase, temperature and time of nine cellulase filter paper unit/gram cellulose (FPU/g-cellulose), 72 international units/gram pectin (IU/g-pectin), 37 °C and 15 h, respectively. The experiment using optimized parameters in batch fermenter not only resulted in higher ethanol concentration than the one predicted by the model equation, but also saved fermentation time. This study demonstrated that both hydrothermal pretreatment and SSF could be successfully carried out in a single vessel, and use of optimized process parameters helped achieve significant ethanol productivity, indicating commercial potential for the process. To the best of our knowledge, ethanol concentration and ethanol productivity of 28.2 g/l and 2.3 g/l/h, respectively from banana peels have not been reported to date.

  5. Analysis on Straightness for Cone Profile of Tapered Rollers During Through -Feed and Centerless Grinding Process%圆锥滚子贯穿式无心磨削锥面廓形直线性分析

    Institute of Scientific and Technical Information of China (English)

    高作斌; 张建奇; 张贝; 毕晓磊

    2015-01-01

    贯穿式无心磨削是圆锥滚子锥面加工的主要工艺方法之一,将砂轮修整成直廓圆柱形,并使滚子沿着与砂轮轴线平行的直线贯穿,是这种工艺的一种常用磨削方法。针对这种磨削方法,分析了获得滚子锥面直线廓形的一种理想滚子-砂轮关系,以及受到刀板制约的实际滚子-砂轮关系。结果表明:该磨削方法是一种近似加工方法,磨削后理论上滚子锥面廓形存在直线性偏差,廓形是内凹的;滚子轴线与砂轮轴线之间存在空间交错角是产生这种直线性偏差的根本原因;滚子半锥角越大,直线性偏差越大;刀板斜面对水平面倾斜角度越大,直线性偏差越小。并推导出了滚子轴线与砂轮轴线空间交错角的计算公式。%The through -feed and centerless grinding is one of main processing method for machining cone of tapered rollers.The grinding wheel is dressed as a cylinder to make rollers through -feed in a straight line parallel to axial of grinding wheel is a common grinding method.Aiming at the grinding method,a kind of ideal roller -grinding wheel relationship to obtain cone profile and the actual roller -grinding wheel relationships which are restricted to knife plate are analyzed.The results show that the grinding method is an approximate machining method,which results in a theo-retical straight line error on cone profile of rollers,and the cone profile is concave.There is a spatial crossing angle be-tween axial of rollers and grinding wheel and it is the key factor which results in straightness error.The bigger the roll-er′s half taper angle is,the bigger the straightness error is.The bigger the oblique angle of knife plate slope to horizon-tal plane is,the smaller the straightness error is.A calculating formula is derived for spatial crossing angle between axi-al of rollers and grinding wheel.

  6. Online monitoring and control of particle size in the grinding process using least square support vector regression and resilient back propagation neural network.

    Science.gov (United States)

    Pani, Ajaya Kumar; Mohanta, Hare Krishna

    2015-05-01

    Particle size soft sensing in cement mills will be largely helpful in maintaining desired cement fineness or Blaine. Despite the growing use of vertical roller mills (VRM) for clinker grinding, very few research work is available on VRM modeling. This article reports the design of three types of feed forward neural network models and least square support vector regression (LS-SVR) model of a VRM for online monitoring of cement fineness based on mill data collected from a cement plant. In the data pre-processing step, a comparative study of the various outlier detection algorithms has been performed. Subsequently, for model development, the advantage of algorithm based data splitting over random selection is presented. The training data set obtained by use of Kennard-Stone maximal intra distance criterion (CADEX algorithm) was used for development of LS-SVR, back propagation neural network, radial basis function neural network and generalized regression neural network models. Simulation results show that resilient back propagation model performs better than RBF network, regression network and LS-SVR model. Model implementation has been done in SIMULINK platform showing the online detection of abnormal data and real time estimation of cement Blaine from the knowledge of the input variables. Finally, closed loop study shows how the model can be effectively utilized for maintaining cement fineness at desired value.

  7. Performance Assessment of SOFC Systems Integrated with Bio-Ethanol Production and Purification Processes

    Directory of Open Access Journals (Sweden)

    Sumittra Charojrochkul

    2010-03-01

    Full Text Available The overall electrical efficiencies of the integrated systems of solid oxide fuel cell (SOFC and bio-ethanol production with purification processes at different heat integration levels were investigated. The simulation studies were based on the condition with zero net energy. It was found that the most suitable operating voltage is between 0.7 and 0.85 V and the operating temperature is in the range from 973 to 1173 K. For the effect of percent ethanol recovery, the optimum percent ethanol recovery is at 95%. The most efficient case is the system with full heat integration between SOFC and bio-ethanol production and purification processes with biogas reformed for producing extra hydrogen feed for SOFC which has the overall electrical efficiency = 36.17%. However more equipment such as reformer and heat exchangers are required and this leads to increased investment cost.

  8. Ethanolic fermentation in whey and whey-molasses mixtures. Pt. 2. Two-stage fermentation process of ethanol production from whey and beet molasses

    Energy Technology Data Exchange (ETDEWEB)

    Zakrzewski, E.; Zmarlicki, S.

    1988-01-01

    A two-stage fermentation process has been developed for ethanol production from regular or partly concentrated whey and molasses. In the first stage ethanolic fermentation in whey is performed with Kluyveromyces marxianus subsp. marxianus. Such prefermented whey is then used for dilution of molasses instead of water and the resulting medium subjected to the second stage fermentation performed with Saccharomyces cerevisiae. The process enables complete fermentation of lactose and all fermentble sugars from molasses, leading to an ethanol content of about 10% in the final medium, which makes the distillation much more economical than the separate processing of whey and molasses into spirit.

  9. Process Design of Wastewater Treatment for the NREL Cellulosic Ethanol Model

    Energy Technology Data Exchange (ETDEWEB)

    Steinwinder, T.; Gill, E.; Gerhardt, M.

    2011-09-01

    This report describes a preliminary process design for treating the wastewater from NREL's cellulosic ethanol production process to quality levels required for recycle. In this report Brown and Caldwell report on three main tasks: 1) characterization of the effluent from NREL's ammonia-conditioned hydrolyzate fermentation process; 2) development of the wastewater treatment process design; and 3) development of a capital and operational cost estimate for the treatment concept option. This wastewater treatment design was incorporated into NREL's cellulosic ethanol process design update published in May 2011 (NREL/TP-5100-47764).

  10. 高硬度球面磨削过程中类爬行现象的分析和抑制%Analysis and Suppression of the Simi-Crawling Phenomenon during High Hardness Spherical Grinding Process

    Institute of Scientific and Technical Information of China (English)

    王建楼; 罗睿; 许黎明; 王玉珏; 胡德金

    2012-01-01

    在高硬度球面磨削过程中发现了一种类爬行现象,通过对球面磨削的主轴一砂轮一工件系统物理建模,推导了实际进给量与理论进给量之间的关系,揭示了进给系统的刚度、进给量和进给时间间隔对进给误差的影响规律;分析了类爬行现象的发生机理及其对球面磨削质量和磨削效率的影响.为了避免球面磨削过程中类爬行现象造成的危害,提出了基于声音和电流信号的双阈值模糊自适应控制策略对高硬度球面磨削过程进行监控.实验结果表明,与定进给磨削方式相比,所提出的模糊控制策略提高了磨削过程稳定性和工件表面质量,有效抑制了类爬行现象的发生.%The simi-crawling phenomenon is first discovered during the high hardness spherical grinding process. Through the modeling of spindle-wheel-workpiece system in the spherical grinding machine, the ralationship between the actual feed rate and the theoretical feed rate was presented, and the influence of feed system stiffness, theoretical feed rate and feed interval upon the feed error was quantitatively ana- lyzed. The mechanism of the simi-crawling phenomenon is revealed and its impact on sphere grinding quali- ty and efficiency was discussed. In order to prevent from the harm caused by the simi-crawling phenome- non in sphere grinding, the adaptive fuzzy control strategy based on dual-threshold of both acoustic and e- lectrical current signals was proposed to monitor the high hardness spherical grinding process. The strate- gy greatly improves the stability of grinding process and workpiece surface quality, and effectively suppress the simi-crawling phenomenon.

  11. Impacts of retrofitting analysis on first generation ethanol production: process design and techno-economics.

    Science.gov (United States)

    Rajendran, Karthik; Rajoli, Sreevathsava; Teichert, Oliver; Taherzadeh, Mohammad J

    2015-02-01

    More than half of the bioethanol plants in operation today use corn or grains as raw materials. The downstream processing of mash after fermentation to produce ethanol and distiller grains is an energy-demanding process, which needs retrofitting for optimization. In addition, the fluctuation in the ethanol and grain prices affects the overall profitability of the plant. For this purpose, a process simulation was performed in Aspen Plus(®) based on an existing industrial plant located in Sweden. The simulations were compared using different scenarios including different concentrations of ethanol, using the stillage for biogas production to produce steam instead of distiller grains as a by-product, and altering the purity of the ethanol produced. Using stillage for biogas production, as well as utilizing the steam, reduced the overall energy consumption by 40% compared to the plant in operation. The fluctuations in grain prices had a high impact on the net present value (NPV), where grain prices greater than 349 USD/ton reached a zero NPV. After 20 years, the plant in operation producing 41,600 tons ethanol/year can generate a profit of 78 million USD. Compared to the base case, the less purified ethanol resulted in a lower NPV of 30 million USD.

  12. Acid-based hydrolysis processes for ethanol from lignocellulosic materials: A review

    Directory of Open Access Journals (Sweden)

    Keikhosro Karimi

    2007-01-01

    Full Text Available Bioethanol is nowadays one of the main actors in the fuel market. It is currently produced from sugars and starchy materials, but lignocelluloses can be expected to be major feedstocks for ethanol production in the future. Two processes are being developed in parallel for conversion of lignocelluloses to ethanol, “acid-based” and “enzyme-based” processes. The current article is dedicated to review of progress in the “acid-based-hydrolysis” process. This process was used industrially in the 1940s, during wartime, but was not economically competitive afterward. However, intensive research and development on its technology during the last three decades, in addition to the expanding ethanol market, may revive the process in large scale once again. In this paper the ethanol market, the composition of lignocellulosic materials, concentrated- and dilute-acid pretreatment and hydrolysis, plug-flow, percolation, counter-current and shrinking-bed hydrolysis reactors, fermentation of hexoses and pentoses, effects of fermentation inhibitors, downstream processing, wastewater treatment, analytical methods used, and the current commercial status of the acid-based ethanol processes are reviewed.

  13. Frequency domain identification of grinding stiffness and damping

    Science.gov (United States)

    Leonesio, Marco; Parenti, Paolo; Bianchi, Giacomo

    2017-09-01

    As equivalent stiffness and damping of the grinding process dominate cutting stability, their identification is essential to predict and avoid detrimental chatter occurrence. The identification of these process constants is not easy in large cylindrical grinding machines, e.g. roll grinders, since there are no practical ways to measure cutting force normal component. This paper presents a novel frequency domain approach for identifying these process parameters, exploiting in-process system response, measured via impact testing. This method adopts a sub-structuring approach to couple the wheel-workpiece relative dynamic compliance with a two-dimensional grinding force model that entails both normal and tangential directions. The grinding specific energy and normal force ratio, that determine grinding stiffness and damping, are identified by fitting the closed loop FRF (Frequency Response Function) measured during specific plunge-grinding tests. The fitting quality supports the predictive capability of the model. Eventually, the soundness of the proposed identification procedure is further assessed by comparing the grinding specific energy identified through standard cutting power measurements.

  14. Aeration strategy: a need for very high ethanol performance in Saccharomyces cerevisiae fed-batch process.

    Science.gov (United States)

    Alfenore, S; Cameleyre, X; Benbadis, L; Bideaux, C; Uribelarrea, J-L; Goma, G; Molina-Jouve, C; Guillouet, S E

    2004-02-01

    In order to identify an optimal aeration strategy for intensifying bio-fuel ethanol production in fermentation processes where growth and production have to be managed simultaneously, we quantified the effect of aeration conditions--oxygen limited vs non limited culture (micro-aerobic vs aerobic culture)--on the dynamic behaviour of Saccharomyces cerevisiae cultivated in very high ethanol performance fed-batch cultures. Fermentation parameters and kinetics were established within a range of ethanol concentrations (up to 147 g l(-1)), which very few studies have addressed. Higher ethanol titres (147 vs 131 g l(-1) in 45 h) and average productivity (3.3 vs 2.6 g l(-1) h(-1)) were obtained in cultures without oxygen limitation. Compared to micro-aerobic culture, full aeration led to a 23% increase in the viable cell mass as a result of the concomitant increase in growth rate and yield, with lower ethanol inhibition. The second beneficial effect of aeration was better management of by-product production, with production of glycerol, the main by-product, being strongly reduced from 12 to 4 g l(-1). We demonstrate that aeration strategy is as much a determining factor as vitamin feeding (Alfenore et al. 2002) in very high ethanol performance (147 g l(-1) in 45 h) in order to achieve a highly competitive dynamic process.

  15. Optimization of the ethanol recycling reflux extraction process for saponins using a design space approach.

    Science.gov (United States)

    Gong, Xingchu; Zhang, Ying; Pan, Jianyang; Qu, Haibin

    2014-01-01

    A solvent recycling reflux extraction process for Panax notoginseng was optimized using a design space approach to improve the batch-to-batch consistency of the extract. Saponin yields, total saponin purity, and pigment yield were defined as the process critical quality attributes (CQAs). Ethanol content, extraction time, and the ratio of the recycling ethanol flow rate and initial solvent volume in the extraction tank (RES) were identified as the critical process parameters (CPPs) via quantitative risk assessment. Box-Behnken design experiments were performed. Quadratic models between CPPs and process CQAs were developed, with determination coefficients higher than 0.88. As the ethanol concentration decreases, saponin yields first increase and then decrease. A longer extraction time leads to higher yields of the ginsenosides Rb1 and Rd. The total saponin purity increases as the ethanol concentration increases. The pigment yield increases as the ethanol concentration decreases or extraction time increases. The design space was calculated using a Monte-Carlo simulation method with an acceptable probability of 0.90. Normal operation ranges to attain process CQA criteria with a probability of more than 0.914 are recommended as follows: ethanol content of 79-82%, extraction time of 6.1-7.1 h, and RES of 0.039-0.040 min-1. Most of the results of the verification experiments agreed well with the predictions. The verification experiment results showed that the selection of proper operating ethanol content, extraction time, and RES within the design space can ensure that the CQA criteria are met.

  16. Optimization of the ethanol recycling reflux extraction process for saponins using a design space approach.

    Directory of Open Access Journals (Sweden)

    Xingchu Gong

    Full Text Available A solvent recycling reflux extraction process for Panax notoginseng was optimized using a design space approach to improve the batch-to-batch consistency of the extract. Saponin yields, total saponin purity, and pigment yield were defined as the process critical quality attributes (CQAs. Ethanol content, extraction time, and the ratio of the recycling ethanol flow rate and initial solvent volume in the extraction tank (RES were identified as the critical process parameters (CPPs via quantitative risk assessment. Box-Behnken design experiments were performed. Quadratic models between CPPs and process CQAs were developed, with determination coefficients higher than 0.88. As the ethanol concentration decreases, saponin yields first increase and then decrease. A longer extraction time leads to higher yields of the ginsenosides Rb1 and Rd. The total saponin purity increases as the ethanol concentration increases. The pigment yield increases as the ethanol concentration decreases or extraction time increases. The design space was calculated using a Monte-Carlo simulation method with an acceptable probability of 0.90. Normal operation ranges to attain process CQA criteria with a probability of more than 0.914 are recommended as follows: ethanol content of 79-82%, extraction time of 6.1-7.1 h, and RES of 0.039-0.040 min-1. Most of the results of the verification experiments agreed well with the predictions. The verification experiment results showed that the selection of proper operating ethanol content, extraction time, and RES within the design space can ensure that the CQA criteria are met.

  17. Dynamic Analysis and Simulation of Gear Grinding Processing by Using ADAMS%基于ADAMS的砂轮磨齿机加工过程的动力学分析及仿真

    Institute of Scientific and Technical Information of China (English)

    戚伟岸; 李小宁; 涂炜

    2013-01-01

    在利用PRO/E建立了磨齿机刀架及工作台模型的基础上,采用ADAMS对磨齿机加工过程进行动态仿真,分析了不同转速下刀具与齿轮间的受力及转矩在加工时的变化状态.%Solid models of the Gear Grinding' s Tool holder and Worktable are established by using PRO/E,dynamic simulation of the Gear Grinding processing is completed by using ADAMS,the changes in state of the force and torque between the tool and gear in different speeds are analyzed.

  18. Process development studies of the bioconversion of cellulose and production of ethanol. Semi annual report

    Energy Technology Data Exchange (ETDEWEB)

    Wilke, C.R.; Blanch, H.W.

    1981-04-01

    Progress in the following process development studio is reported: economic evaluation of hydrolysis and ethanol fermentation schemes, economic evaluation of alternative fermentation processes, raw materials evaluation, and evaluation of pretreatment process. Microbiological and enzymatic studies reported are: production of cellulase enzyme from high yielding mutants, hydrolysis reactor development, xylose fermentation, and xylanese production. Fermentation and separation processes include: process development studies on vacuum fermentation and distillation, evaluation of low energy separations processes, large scale hollow fiber reactor development. (MHR)

  19. Experimental investigation of abrasive electrodischarge grinding of Ti6Al4V titanium alloy

    Directory of Open Access Journals (Sweden)

    R. Święcik

    2009-12-01

    Full Text Available Purpose: This work is focused on determination of effects of grinding conditions on effectiveness of abrasive electrodischarge grinding (AEDG process applied for removal of machining allowance and forming of surface geometrical texture (SGT. These results were compared with one obtained for conventional grinding.Design/methodology/approach: The experimental investigations of deep-seated surface grinding of Ti6Al4V titanium alloy using CBN grinding wheel with metal bond were the ground for this elaboration. The effectiveness of AEDG process was assessed based on specific tangential grinding force and energy of spark electric discharge and machining results were estimated on geometrical structure parameters.Findings: The effectiveness of machining allowance removal depended on conditions of AEDG process. Significant differences in SGT formed by AEDG process and conventional grinding were revealed.Practical implications: Abrasive electrodischarge grinding is useful to be particularly suitable for efficient and effective grinding of very hard structural materials such as high-alloy steel, sintered carbides, metal-based composite materials etc.Originality/value: AEDG experiments were carried out using the typical surface finishing grinder and especially adapted generator of spark discharge pulses. The majority of such experiments in the world were performed with the electrodischarge machine tool equipped with extra grinding wheel mounted on the grinding pin and functioning as one of the electrodes put into operation via pneumatic drive.

  20. Efficient process for producing saccharides and ethanol from a biomass feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Okeke, Benedict C.; Nanjundaswamy, Ananda K.

    2017-04-11

    Described herein is a process for producing saccharides and ethanol from biomass feedstock that includes (a) producing an enzyme composition by culturing a fungal strain(s) in the presence of a lignocellulosic medium, (b) using the enzyme composition to saccharify the biomass feedstock, and (c) fermenting the saccharified biomass feedstock to produce ethanol. The process is scalable and, in certain aspects, is capable of being deployed on farms, thereby allowing local production of saccharides and ethanol and resulting in a reduction of energy and other costs for farm operators. Optional steps to improve the biomass-to-fuel conversion efficiency are also contemplated, as are uses for byproducts of the process described herein.

  1. Process simulation of ethanol production from biomass gasification and syngas fermentation.

    Science.gov (United States)

    Pardo-Planas, Oscar; Atiyeh, Hasan K; Phillips, John R; Aichele, Clint P; Mohammad, Sayeed

    2017-09-01

    The hybrid gasification-syngas fermentation platform can produce more bioethanol utilizing all biomass components compared to the biochemical conversion technology. Syngas fermentation operates at mild temperatures and pressures and avoids using expensive pretreatment processes and enzymes. This study presents a new process simulation model developed with Aspen Plus® of a biorefinery based on a hybrid conversion technology for the production of anhydrous ethanol using 1200tons per day (wb) of switchgrass. The simulation model consists of three modules: gasification, fermentation, and product recovery. The results revealed a potential production of about 36.5million gallons of anhydrous ethanol per year. Sensitivity analyses were also performed to investigate the effects of gasification and fermentation parameters that are keys for the development of an efficient process in terms of energy conservation and ethanol production. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Conversion of paper sludge to ethanol, II: process design and economic analysis.

    Science.gov (United States)

    Fan, Zhiliang; Lynd, Lee R

    2007-01-01

    Process design and economics are considered for conversion of paper sludge to ethanol. A particular site, a bleached kraft mill operated in Gorham, NH by Fraser Papers (15 tons dry sludge processed per day), is considered. In addition, profitability is examined for a larger plant (50 dry tons per day) and sensitivity analysis is carried out with respect to capacity, tipping fee, and ethanol price. Conversion based on simultaneous saccharification and fermentation with intermittent feeding is examined, with ethanol recovery provided by distillation and molecular sieve adsorption. It was found that the Fraser plant achieves positive cash flow with or without xylose conversion and mineral recovery. Sensitivity analysis indicates economics are very sensitive to ethanol selling price and scale; significant but less sensitive to the tipping fee, and rather insensitive to the prices of cellulase and power. Internal rates of return exceeding 15% are projected for larger plants at most combinations of scale, tipping fee, and ethanol price. Our analysis lends support to the proposition that paper sludge is a leading point-of-entry and proving ground for emergent industrial processes featuring enzymatic hydrolysis of cellulosic biomass.

  3. The cost of ethanol production from lignocellulosic biomass -- A comparison of selected alternative processes. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Grethlein, H.E.; Dill, T.

    1993-04-30

    The purpose of this report is to compare the cost of selected alternative processes for the conversion of lignocellulosic biomass to ethanol. In turn, this information will be used by the ARS/USDA to guide the management of research and development programs in biomass conversion. The report will identify where the cost leverages are for the selected alternatives and what performance parameters need to be achieved to improve the economics. The process alternatives considered here are not exhaustive, but are selected on the basis of having a reasonable potential in improving the economics of producing ethanol from biomass. When other alternatives come under consideration, they should be evaluated by the same methodology used in this report to give fair comparisons of opportunities. A generic plant design is developed for an annual production of 25 million gallons of anhydrous ethanol using corn stover as the model substrate at $30/dry ton. Standard chemical engineering techniques are used to give first order estimates of the capital and operating costs. Following the format of the corn to ethanol plant, there are nine sections to the plant; feed preparation, pretreatment, hydrolysis, fermentation, distillation and dehydration, stillage evaporation, storage and denaturation, utilities, and enzyme production. There are three pretreatment alternatives considered: the AFEX process, the modified AFEX process (which is abbreviated as MAFEX), and the STAKETECH process. These all use enzymatic hydrolysis and so an enzyme production section is included in the plant. The STAKETECH is the only commercially available process among the alternative processes.

  4. Compositional changes during grain-based fuel ethanol production and method modifications to recover co-products for human or pet food utilization

    Science.gov (United States)

    The surge in global supply of distillers dried grains with solubles (DDGS) in recent years has stimulated many new investigations into this important co-product of grain-based fuel ethanol production. Compositional changes during the entire dry grind process has been one of them, since DDGS is char...

  5. Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass

    Directory of Open Access Journals (Sweden)

    Zhang Jianhua

    2014-01-01

    Full Text Available Ultrasonic vibration assisted micro end grinding (UAMEG is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplated diamond wheel are conducted. The grinding forces are measured using a three-component dynamometer. The surface characteristics are detected using the scanning electron microscope. The experiment results demonstrate that grinding forces are significantly reduced by introducing ultrasonic vibration into conventional micro end grinding (CMEG of silica glass; ultrasonic assistance causes inhibiting effect on variation percentages of tangential grinding force with grinding parameters; ductile machining is easier to be achieved and surface quality is obviously improved due to ultrasonic assistance in UAMEG. Therefore, larger grinding depth and feed rate adopted in UAMEG can lead to the improvement of removal rate and machining efficiency compared with CMEG.

  6. Effect of Ultrasonic Vibration on Cavitation Bubbles of Grinding Fluid in Honing Process%超声振动对珩磨加工过程中磨削液气泡空化作用的影响

    Institute of Scientific and Technical Information of China (English)

    祝锡晶; 郭策

    2015-01-01

    为了对超声珩磨下的磨削液空化泡进行合理预测和控制,在分析磨削液空化机理的基础上,从气泡的控制方程出发,数值对比了超声珩磨与传统珩磨对磨削液气泡运动特性的影响,并研究了声压幅值和超声频率对磨削液气泡空化的作用,最后利用声强测量仪对磨削液气泡的空化强度进行了定量测量. 结果表明:超声珩磨下气泡会发生膨胀及压缩的动力学过程,而传统珩磨下气泡会直接被压缩,且超声珩磨下气泡的溃灭速度比传统珩磨高两个数量级;当声压幅值较低时(pagrinding fluid under ultrasonic honing,based on the analysis of cavitation mechanism of grinding fluid,bubble dynamics behaviors under ultrasonic honing and traditional honing were simulated numerically respectively. Effects of acoustic amplitude and ultrasonic frequency on cavitation bubble of grinding fluid were discussed. Acoustic cavitation intensity of grinding was measured employing acoustimeter quantitatively. The results show that the bubble under ultrasonic honing can present the dynamics process of expansion and compression,but the bubble under traditional honing can be compressed directly. The collapse velocity of the bubble under ultrasonic honing is higher two magnitudes than that of traditional honing. For lower acoustic amplitude (pagrinding fluid may not occur. As increasing acoustic amplitude (pa≥p0+ph),the cavitation intensity of grinding fluid is growing increased. The cavitation intensity of grinding fluid can

  7. Value of Coproduction of Ethanol and Furfural from Acid Hydrolysis Processes

    Energy Technology Data Exchange (ETDEWEB)

    Parker, S.; Calnon, M.; Feinberg, D.; Power, A.; Weiss, L.

    1984-05-01

    In the acid hydrolysis of a cellulosic feedstock (wood, wood wastes, or crop residues), up to 3.65 lb of furfural may be coproduced with each gallon of ethanol for only the cost of recovering and purifying it. Each plant producing 50 x 106 gal/yr of ethanol would produce an amount of by-product furfural equal to the total current domestic production. Thus, the need arises for investigation into potentially suitable processes for deriving profitable end products from furfural and thus expanding the market. The objectives of this study were to determine the economic potential of five selected, large volume derivatives of furfural that could displace hydrocarbon-based chemicals, and the consequent value of furfural as a by-product to the cellulose hydrolysis process of ethanol production.

  8. Production of ethanol 3G from Kappaphycus alvarezii: evaluation of different process strategies.

    Science.gov (United States)

    Hargreaves, Paulo Iiboshi; Barcelos, Carolina Araújo; da Costa, Antonio Carlos Augusto; Pereira, Nei

    2013-04-01

    This study evaluated the potential of Kappaphycus alvarezii as feedstock for ethanol production, i.e. ethanol 3G. First, aquatic biomass was subjected to a diluted acid pretreatment. This acid pretreatment generated two streams--a galactose-containing liquid fraction and a cellulose-containing solid fraction, which were investigated to determine their fermentability with the following strategies: a single-stream process (simultaneous saccharification and co-fermentation (SSCF) of both fractions altogether), which achieved 64.3 g L(-1) of ethanol, and a two-stream process (fractions were fermented separately), which resulted in 38 g L(-1) of ethanol from the liquid fraction and 53.0 g L(-1) from the simultaneous saccharification and fermentation (SSF) of the solid fraction. Based on the average fermentable carbohydrate concentration, it was possible to obtain 105 L of ethanol per ton of dry seaweed. These preliminaries results indicate that the use of the macro-algae K. alvarezii has a good potential feedstock for bioethanol production.

  9. Research into Grinding Hardening of Microalloyed Non-quenched and Tempered Steel

    Institute of Scientific and Technical Information of China (English)

    HAN Zheng-tong; ZHANG Ning-ju; GAO Ding; YANG Gang

    2007-01-01

    Grinding hardening is a new technology of hardening steel piece surfaces with grinding heat generated in the grinding process instead of with a high or medium frequency induction heating method, which can effectively integrate grinding and surface hardening. Experimental studies were carried out on grinding hardening of non-quenched and tempered steel. Through grinding experiments with variable depths of cut and feeding rate, the variation in the depth of the hardening layer was studied and the microstructure of the hardening zone of the test pieces was subsequently analyzed. In the end, the hardening effect of non-quenched and tempered steel was compared with that of 40Cr steel, which revealed the superiority of non-quenched and tempered steel in grinding hardening technology.

  10. Integration options for high energy efficiency and improved economics in a wood-to-ethanol process

    Directory of Open Access Journals (Sweden)

    Zacchi Guido

    2008-04-01

    Full Text Available Abstract Background There is currently a steady increase in the use of wood-based fuels for heat and power production in Sweden. A major proportion of these fuels could serve as feedstock for ethanol production. In this study various options for the utilization of the solid residue formed during ethanol production from spruce, such as the production of pellets, electricity and heat for district heating, were compared in terms of overall energy efficiency and production cost. The effects of changes in the process performance, such as variations in the ethanol yield and/or the energy demand, were also studied. The process was based on SO2-catalysed steam pretreatment, which was followed by simultaneous saccharification and fermentation. A model including all the major process steps was implemented in the commercial flow-sheeting program Aspen Plus, the model input was based on data recently obtained on lab scale or in a process development unit. Results For the five base case scenarios presented in the paper the overall energy efficiency ranged from 53 to 92%, based on the lower heating values, and a minimum ethanol selling price from 3.87 to 4.73 Swedish kronor per litre (0.41–0.50 EUR/L; however, ethanol production was performed in essentially the same way in each base case scenario. (Highly realistic improvements in the ethanol yield and reductions in the energy demand resulted in significantly lower production costs for all scenarios. Conclusion Although ethanol was shown to be the main product, i.e. yielding the major part of the income, the co-product revenue had a considerable effect on the process economics and the importance of good utilization of the entire feedstock was clearly shown. With the assumed prices of the co-products, utilization of the excess solid residue for heat and power production was highly economically favourable. The study also showed that improvements in the ethanol yield and reductions in the energy demand

  11. A critical study of high efficiency deep grinding

    CERN Document Server

    Johnstone, I

    2002-01-01

    The recent years, the aerospace industry in particular has embraced and actively pursued the development of stronger high performance materials, namely nickel based superalloys and hardwearing steels. This has resulted in a need for a more efficient method of machining, and this need was answered with the advent of High Efficiency Deep Grinding (HEDG). This relatively new process using Cubic Boron Nitride (CBN) electroplated grinding wheels has been investigated through experimental and theoretical means applied to two widely used materials, M50 bearing steel and IN718 nickel based superalloy. It has been shown that this grinding method using a stiff grinding centre such as the Edgetek 5-axis machine is a viable process. Using a number of experimental designs, produced results which were analysed using a variety of methods including visual assessment, sub-surface microscopy and surface analysis using a Scanning Electron Microscope (SEM), residual stress measurement using X-Ray Diffraction (XRD) techniques, Ba...

  12. Optimizing fermentation process miscanthus-to-ethanol biorefinery scale under uncertain conditions

    Science.gov (United States)

    Bomberg, Matthew; Sanchez, Daniel L.; Lipman, Timothy E.

    2014-05-01

    Ethanol produced from cellulosic feedstocks has garnered significant interest for greenhouse gas abatement and energy security promotion. One outstanding question in the development of a mature cellulosic ethanol industry is the optimal scale of biorefining activities. This question is important for companies and entrepreneurs seeking to construct and operate cellulosic ethanol biorefineries as it determines the size of investment needed and the amount of feedstock for which they must contract. The question also has important implications for the nature and location of lifecycle environmental impacts from cellulosic ethanol. We use an optimization framework similar to previous studies, but add richer details by treating many of these critical parameters as random variables and incorporating a stochastic sub-model for land conversion. We then use Monte Carlo simulation to obtain a probability distribution for the optimal scale of a biorefinery using a fermentation process and miscanthus feedstock. We find a bimodal distribution with a high peak at around 10-30 MMgal yr-1 (representing circumstances where a relatively low percentage of farmers elect to participate in miscanthus cultivation) and a lower and flatter peak between 150 and 250 MMgal yr-1 (representing more typically assumed land-conversion conditions). This distribution leads to useful insights; in particular, the asymmetry of the distribution—with significantly more mass on the low side—indicates that developers of cellulosic ethanol biorefineries may wish to exercise caution in scale-up.

  13. Implications of Industrial Processing Strategy on Cellulosic Ethanol Production at High Solids Concentrations

    DEFF Research Database (Denmark)

    Cannella, David

    fermentation at high solids loading, in terms of maximized final conversion yield, is the overall aim of the work conducted. This thesis also revisits the knowledge already acquired in light of new enzymatic activities recently discovered i.e. lytic polysaccharides mono oxygenases (LPMOs), and how these ffects...... cellulosic ethanol processing at high solids conditions. Moreover for the first time in literature the activity of LPMOs on real lignocellulosic substrate and during cellulosic ethanol production is characterized. Hence describing the enzymatic scale dynamics when resembling in planta conditions, i...

  14. Efficient ethanol recovery from fermentation broths with integrated distillation-vapor permeation hybrid process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative hybrid process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane s...

  15. Efficient ethanol recovery from fermentation broths with integrated distillation-vapor permeation hybrid process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative hybrid process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane s...

  16. Simultaneous saccharification and fermentation of orange processing waste to ethanol using Kluyveromyces marxianus

    Science.gov (United States)

    Citrus processing waste (CPW) from the production of citrus juices is a promising resource for the production of fuel ethanol. This waste, mainly peel, is rich in soluble sugars and polymeric carbohydrates. It has a very low lignin content and can be easily hydrolyzed by a mixture of pectinolytic, c...

  17. Pervaporation: A Novel Process for Ethanol Separation using Fermentation

    Directory of Open Access Journals (Sweden)

    Sanjay H. Amaley

    2015-02-01

    Full Text Available Various separation processes were used in the chemical industry along with their corresponding separating agents. The separation processes play a critical role in various chemical process industries, including the removal of impurities from raw materials, purification of products, separation of recycle streams, and removal of contaminants from air and effluents. Hence it can be intensified by integrating of existing and new unit operations, it offers a huge increase in efficiency and controllability, thereby saving a lot of raw materials and energy, reducing waste production, increasing yield and quality and improving production safety. This review, deals on the development and implementation of small scale continuous processes and processing systems helping chemical industries to get more out of their processes.

  18. Dekkera bruxellensis and Lactobacillus vini form a stable ethanol-producing consortium in a commercial alcohol production process.

    Science.gov (United States)

    Passoth, Volkmar; Blomqvist, Johanna; Schnürer, Johan

    2007-07-01

    The ethanol production process of a Swedish alcohol production plant was dominated by Dekkera bruxellensis and Lactobacillus vini, with a high number of lactic acid bacteria. The product quality, process productivity, and stability were high; thus, D. bruxellensis and L. vini can be regarded as commercial ethanol production organisms.

  19. Influence of high gravity process conditions on the environmental impact of ethanol production from wheat straw.

    Science.gov (United States)

    Janssen, Matty; Tillman, Anne-Marie; Cannella, David; Jørgensen, Henning

    2014-12-01

    Biofuel production processes at high gravity are currently under development. Most of these processes however use sugars or first generation feedstocks as substrate. This paper presents the results of a life cycle assessment (LCA) of the production of bio-ethanol at high gravity conditions from a second generation feedstock, namely, wheat straw. The LCA used lab results of a set of 36 process configurations in which dry matter content, enzyme preparation and loading, and process strategy were varied. The LCA results show that higher dry matter content leads to a higher environmental impact of the ethanol production, but this can be compensated by reducing the impact of enzyme production and use, and by polyethylene glycol addition at high dry matter content. The results also show that the renewable and non-renewable energy use resulting from the different process configurations ultimately determine their environmental impact.

  20. Study of Performance of Coaxial Vacuum Tube Solar Collector on Ethanol Distillation Process

    Science.gov (United States)

    Sutomo; Ramelan, A. H.; Mustafa; Tristono, T.

    2017-07-01

    Coaxial vacuum tube solar collectors can generate heat up to 80°C is possibly used for ethanol distillation process that required temperature 79°C only. This study reviews the performance of coaxial collector vacuum tube used for ethanol distillation process. This experimental research was conducted in a closed space using a halogen lamp as a solar radiation simulator. We had done on three different of the radiation values, i.e. 998 W/m2, 878 W/m2 and 782 W/m2. The pressure levels of vacuum tube collector cavity in the research were 1; 0.5; 0.31; 0.179; and 0.043 atmospheres. The Research upgraded the 30% of ethanol to produce the concentration of 77% after distillation. The result shows that the performance of coaxial collector vacuum tube used for ethanol distillation process has the negative correlation to the level of the collector tube cavity pressure. The productivity will increase while the collector tube cavity pressure decreased. Therefore, the collector efficiency has the negative correlation also to the level of collector tube cavity pressure. The best performance achieved when it operated at a pressure of 0.043 atmosphere with radiation intensity 878 W / m2, and the value of efficiency is 57.8%.

  1. Solvent extraction of organic acids from stillage for its re-use in ethanol production process.

    Science.gov (United States)

    Castro, G A; Caicedo, L A; Alméciga-Díaz, C J; Sanchez, O F

    2010-06-01

    Stillage re-use in the fermentation stage in ethanol production is a technique used for the reduction of water and fermentation nutrients consumption. However, the inhibitory effect on yeast growth of the by-products and feed components that remains in stillage increases with re-use and reduces the number of possible recycles. Several methods such as ultrafiltration, electrodialysis and advanced oxidation processes have been used in stillage treatment prior its re-use in the fermentation stage. Nevertheless, few studies evaluating the effect of solvent extraction as a stillage treatment option have been performed. In this work, the inhibitory effect of serial stillage recycling over ethanol and biomass production was determined, using acetic acid as a monitoring compound during the fermentation and solvent extraction process. Raw palm oil methyl ester showed the highest acetic acid extraction from the aqueous phase, presenting a distribution coefficient of 3.10 for a 1:1 aqueous phase mixture:solvent ratio. Re-using stillage without treatment allowed up to three recycles with an ethanol production of 53.7 +/- 2.0 g L(-1), which was reduced 25% in the fifth recycle. Alternatively, treated stillage allowed up to five recycles with an ethanol final concentration of 54.7 +/- 1.3 g L(- 1). These results show that reduction of acetic acid concentration by an extraction process with raw palm oil methyl ester before re-using stillage improves the number of recycles without a major effect on ethanol production. The proposed process generates a palm oil methyl ester that contains organic acids, among other by-products, that could be used for product recovery and as an alternative fuel.

  2. Processing of cassava to produce ethanol - effect of raw material preparation

    Energy Technology Data Exchange (ETDEWEB)

    Greenfield, P.F.; Brooks, R.B.

    1982-06-01

    The effect of disintegration severity on starch hydrolysis and ethanol production from cassava roots and stems has been evaluated. It was found that a considerable fraction of the starch in the roots was made available for hydrolysis with relatively crude processing; all such material was readily fermented. To achieve a very high fermentables yield, either very intensive processing or, preferably, a two stage process, with the second stage being applied only to the oversize material, is required. Whether it is economically viable to process the oversize material further depends on a number of site-specific factors. The two stage option appears the more attractive alternative especially in small to medium size cassava to ethanol plants because of the need to minimise power requirements and thereby steam usage.

  3. Process and utility water requirements for cellulosic ethanol production processes via fermentation pathway

    Science.gov (United States)

    The increasing need of additional water resources for energy production is a growing concern for future economic development. In technology development for ethanol production from cellulosic feedstocks, a detailed assessment of the quantity and quality of water required, and the ...

  4. Process and utility water requirements for cellulosic ethanol production processes via fermentation pathway

    Science.gov (United States)

    The increasing need of additional water resources for energy production is a growing concern for future economic development. In technology development for ethanol production from cellulosic feedstocks, a detailed assessment of the quantity and quality of water required, and the ...

  5. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    Science.gov (United States)

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  6. A Path Planning Method for Robotic Belt Surface Grinding

    Institute of Scientific and Technical Information of China (English)

    WANG Wei; YUN Chao

    2011-01-01

    The flexible contact and machining with wide strip are two prominent advantages for the robotic belt grinding system,which can be widely used to improve the surface quality and machining efficiency while finishing the workpieces with sculptured surfaces.There lacks research on grinding path planning with the constraint of curvature.With complicated contact between the contact wheel and the workpiece,the grinding paths for robot can be obtained by the theory of contact kinematics.The grinding process must satisfy the universal demands of the belt grinding technologies,and the most important thing is to make the contact wheel conform to the local geometrical features on the contact area.For the local surfaces with small curvature,the curve length between the neighboring cutting locations becomes longer to ensure processing efficiency.Otherwise,for the local areas with large curvature,the curve length becomes shorter to ensure machining accuracy.A series of planes are created to intersect with the target surface to be ground,and the corresponding sectional profile curves are obtained.For each curve,the curve length between the neighboring cutting points is optimized by inserting a cutter location at the local area with large curvatures.A method of generating the grinding paths including curve length spacing optimization is set up.The validity is completely approved by the off-line simulation,and during the grinding experiments with the method,the quality of surface is improved.The path planning method provides a theoretical support for the smooth and accuracy path of robotic surface grinding.

  7. The Simulation of Grinding Wheels and Ground Surface Roughness Based on Virtual Reality Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The paper describes the feasibility and method of the application of virtual reality technology to grinding process, and introduces the modeling method of object entity in the environment of virtual reality. The simulation process of grinding wheels and ground surface roughness is discussed, and the computation program system of numerical simulation is compiled with Visual C++ programming language. At the same time, the three-dimensional simulation models of grinding wheels and ground surface roughness are ...

  8. Fuel Processing Plants - ETHANOL_PRODUCTION_FACILITIES_IN: Ethanol Production Facilities in Indiana (Indiana Geological Survey, Point Shapefile)

    Data.gov (United States)

    NSGIC State | GIS Inventory — This GIS layer shows the locations of ethanol production facilities in the state of Indiana. Attributes include the name and address of the facility, and information...

  9. Fuel Processing Plants - ETHANOL_PRODUCTION_FACILITIES_IN: Ethanol Production Facilities in Indiana (Indiana Geological Survey, Point Shapefile)

    Data.gov (United States)

    NSGIC GIS Inventory (aka Ramona) — This GIS layer shows the locations of ethanol production facilities in the state of Indiana. Attributes include the name and address of the facility, and information...

  10. Development of database and searching system for tool grinding

    Directory of Open Access Journals (Sweden)

    J.Y. Chen

    2008-02-01

    Full Text Available Purpose: For achieving the goal of saving time on the tool grinding and design, an efficient method of developing the data management and searching system for the standard cutting tools is proposed in this study.Design/methodology/approach: At first the tool grinding software with open architecture was employed to design and plan grinding processes for seven types of tools. According to the characteristics of tools (e.g. types, diameter, radius and so on, 4802 tool data were established in the relational database. Then, the SQL syntax was utilized to write the searching algorithms, and the human machine interfaces of the searching system for the tool database were developed by C++ Builder.Findings: For grinding a square end mill with two-flute, a half of time on the tool design and the change of production line for grinding other types of tools can be saved by means of our system. More specifically, the efficiency in terms of the approach and retract time was improved up to 40%, and an improvement of approximately 10.6% in the overall machining time can be achieved.Research limitations/implications: In fact, the used tool database in this study only includes some specific tools such as the square end mill. The step drill, taper tools, and special tools can also be taken into account in the database for future research.Practical implications: The most commercial tool grinding software is the modular-based design and use tool shapes to construct the CAM interface. Some limitations on the tool design are undesirable for customers. On the contrary, employing not only the grinding processes to construct the grinding path of tools but the searching system combined with the grinding software, it gives more flexible for one to design new tools.Originality/value: A novel tool database and searching system is presented for tool grinding. Using this system can save time and provide more convenience on designing tools and grinding. In other words, the

  11. No-Cook Process for Ethanol Production Using Indian Broken Rice and Pearl Millet

    Directory of Open Access Journals (Sweden)

    Vipul Gohel

    2012-01-01

    Full Text Available No-cook process using granular starch hydrolyzing enzyme (GSHE was evaluated for Indian broken rice and pearl millet. One-factor-at-a-time optimization method was used in ethanol production to identify optimum concentration of GSHE, under yeast fermentation conditions using broken rice and pearl millet as fermentation feedstocks. An acid fungal protease at a concentration of 0.2 kg per metric ton of grain was used along with various dosages of GSHE under yeast fermentation conditions to degrade the grain proteins into free amino nitrogen for yeast growth. To measure the efficacy of GSHE to hydrolyze no-cook broken rice and pearl millet, the chemical composition, fermentation efficiency, and ethanol recovery were determined. In both feedstocks, fermentation efficiency and ethanol recovery obtained through single-step no-cook process were higher than conventional multistep high-temperature process, currently considered the ideal industrial process. Furthermore, the no-cook process can directly impact energy consumption through steam saving and reducing the water cooling capacity needs, compared to conventional high-temperature process.

  12. CELLULOSIC ETHANOL VIA BIOCHEMICAL PROCESSING POSES A CHALLENGE FOR DEVELOPERS AND IMPLEMENTORS

    Directory of Open Access Journals (Sweden)

    Ilkka Virkajärvi

    2009-11-01

    Full Text Available In the future liquid biofuels will need to be renewable, sustainable, as well as technically and economically viable. This paper provides an overview of the challenges that the biochemical production of cellulosic ethanol process still faces. The main emphasis of the paper is on challenges that emerge from the scale of liquid biofuel production. These challenges include raw material availability, other consumables, and side stream handling. The pretreatment, C5 fermentation, and concentration of sugars in processing need improvements, too. Sustainability issues and greenhouse gas reduction also pose a challenge for implementation and require development of internationally recognized sustainability principles and standards, and certification of sustainable operation. Economics of cellulosic ethanol processes are still also an area under development and debate. Yet, the Energy Independence and Security Act mandate together with the European Union Renewable Energy Directive and other local targets are driving the development and implementation forward towards more significant contribution of biofuels in the transportation sector.

  13. Ethanol production by enzymatic hydrolysis: parametric analysis of a base-case process

    Energy Technology Data Exchange (ETDEWEB)

    Isaacs, S.H.

    1984-05-01

    A base-case flowsheet for an enzymatic hydrolysis process is presented. Included is a parametric sensitivity analysis to identify key research issues and an assessment of this technology. The plant discussed is a large-scale facility, producing 50 million gallons of ethanol per year. The plant design is based on the process originally conceived by the US National Army Command and consists of these process steps: pretreatment; enzyme production; enzyme hydrolysis; fermentation; and distillation. The base-case design parameters are based on recent laboratory data from Lawrence Berkeley Laboratories and the University of California at Berkeley. The selling price of ethanol is used to compare variations in the base-case operating parameters, which include hydrolysis efficiencies, capital costs, enzyme production efficiencies, and enzyme recycle. 28 references, 38 figures, 8 tables.

  14. Ecofriendly ethanol-developable processes for electron beam lithography using positive-tone dextrin resist material

    Science.gov (United States)

    Takei, Satoshi; Sugino, Naoto; Hanabata, Makoto; Oshima, Akihiro; Kashiwakura, Miki; Kozawa, Takahiro; Tagawa, Seiichi

    2017-07-01

    From the viewpoints of the utilization of agricultural resources and advanced use of biomass, this study is aimed at expanding the resolution limits of ecofriendly ethanol-developable processes for electron-beam lithography using a positive-tone dextrin resist material with high hydrophilicity on a cellulose-based underlayer. The images of 20-nm-hole and 40-nm-line patterns with an exposure dose of approximately 1800 µC/cm2 were provided by ecofriendly ethanol-developable processes instead of the common development processes using tetramethylammonium hydroxide and organic solvents. The CF4 etching selectivity of the positive-tone dextrin resist material was approximately 10% lower than that of the polymethyl methacrylate used as a reference resist material.

  15. 钛及钛合金的磨削工艺研究%Study of Titanium and Titanium Alloy Grinding Process

    Institute of Scientific and Technical Information of China (English)

    殷志波; 李福援; 李士弘

    2011-01-01

    The characteristics of regarding that Titanium and Titanium alloy are difficult to be grinded. the author applied the method of grinding Titanium and Titanium alloy by sand paper to analyze the relationship between the sand grain size and surface quality, stripe depth, stripe width and surface roughness. the results show that by this method, this surface quality is good, no burns. cracks and other defects, the surface roughness can be reduced to about 0. 02 μm and can achieve the mirror effects.%针对钛及钛合金磨削加工难的特点,采用砂纸磨削及柔性模具加磨料的方法对钛及钛合金表面进行磨削加工,对表面质量、条纹深度、条纹宽度以及表面粗糙度随砂纸粒度的变化情况进行分析.结果表明,采用砂纸磨削的方法可以对钛及钛合金进行磨削加工,磨削表面质量良好,没有烧伤、裂痕等缺陷,表面粗糙度最低可降低到0.02μm,可以达到镜面的效果.

  16. Influence of high gravity process conditions on the environmental impact of ethanol production from wheat straw

    DEFF Research Database (Denmark)

    Janssen, Matty; Tillman, Anne-Marie; Cannella, David

    2014-01-01

    Biofuel production processes at high gravity are currently under development. Most of these processes however use sugars or first generation feedstocks as substrate. This paper presents the results of a life cycle assessment (LCA) of the production of bio-ethanol at high gravity conditions from...... a second generation feedstock, namely, wheat straw. The LCA used lab results of a set of 36 process configurations in which dry matter content, enzyme preparation and loading, and process strategy were varied. The LCA results show that higher dry matter content leads to a higher environmental impact...... determine their environmental impact. (C) 2014 Elsevier Ltd. All rights reserved....

  17. 基于BP神经网络的汽车发动机凸轮轴数控磨削加工工艺优化%Optimization of NC Camshaft Grinding Process Based on BP Neural Network

    Institute of Scientific and Technical Information of China (English)

    吴明

    2013-01-01

    随着汽车工业的迅速发展,作为汽车发动机的关键零件,凸轮轴的需求量越来越大,对其加工质量和加工效率的要求也越来越高。本文概述了凸轮轴磨削加工的现状,介绍了人工神经网络特别是BP神经网络的相关理论,最后采用BP神经网络算法对凸轮轴磨削加工部分工艺参数进行优化。%Camshaft is a key part of automobile engine. With the rapid development of automobile industry, the demand for camshaft is growing and the requirements for its processing quality and efficiency are increasingly high. In this paper, the current situation of camshaft grinding is summarized. The artificial neural network theory, especially BP neural network, is introduced. Finally, some processing parameters for camshaft grinding are optimized based on BP neural network algorithm.

  18. Ethanol from softwood. Process development based on steam pretreatment and SSF

    Energy Technology Data Exchange (ETDEWEB)

    Stenberg, Kerstin

    1999-05-01

    Fuel ethanol can be produced from lignocellulosics by the enzymatic hydrolysis process, which consists of a pretreatment step prior to hydrolysis, followed by fermentation and finally refining. This thesis deals with the development of the enzymatic process using softwood as raw material. The focus has not only been on how to obtain high yields, but also on how to solve problems, which can arise in an industrial process, such as inhibition and contamination. The pretreatment step was evaluated using steam-pretreatment and impregnation with an acid catalyst, either SO{sub 2} or H{sub 2}SO{sub 4}. Both impregnation methods resulted in approximately the same yield, 65% of the theoretical of fermentable sugars, i.e. glucose and mannose, after enzymatic hydrolysis. However, impregnation with SO{sub 2}, resulted in higher ethanol productivity and yield in the fermentation. Simultaneous saccharification and fermentation (SSF) was investigated using various substrate and cellulase concentrations. An overall ethanol yield of 70% of the theoretical was obtained using the whole slurry from the pretreatment step at an insoluble dry weight content of 5%, which was shown to be optimal. SSF resulted in both higher productivity and higher ethanol yield than in separate hydrolysis and fermentation, but proved to be more sensitive to infection by lactic aid bacteria. More complex process integration, in the form of recirculation of process streams, which is desirable in an industrial process, was investigated using bench-scale equipment. A reduction in the fresh-water demand of 50%, from 3 kg/kg dry raw material to 1.5 kg/kg dry raw material, was found to be possible without any negative effects on either hydrolysis or fermentation. A techno-economic evaluation of different process configurations in a process applying SSF was also performed. It was found that the ethanol production cost could be reduced by 20% by internal energy integration and by another 15% by recirculation to the

  19. Improving the performance of a continuous process for the production of ethanol from starch.

    Science.gov (United States)

    Trovati, Joubert; Giordano, Roberto C; Giordano, Raquel L C

    2009-05-01

    In a previous work, a continuous simultaneous saccharification and fermentation process to produce ethanol from cassava starch was studied, using a set of fixed-bed reactors. The biocatalyst consisted of glucoamylase immobilized in silica particles and co-immobilized with S. cerevisiae in pectin gel. Using 3.8 U mL(-1) (reactor) and 0.05 g(wet yeast) mL(-1) (reactor) at start-up, starch hydrolysis was the rate-limiting step. Maximum ethanol productivity was 5.8 g(ethanol) L(-1) h(-1), with 94.0% conversion of total reducing sugars (TRS) and 83.0% of the ethanol theoretical yield. In this work, the molar mass of the substrate and the biocatalyst particle size were reduced in an attempt to improve the bioreactor performance. The diameters of silica and pectin gel particles were reduced from 100 mum and 3-4 mm, respectively, to 60 mum and 1-1.5 mm, and the degree of substrate prehydrolysis by alpha-amylase was increased. The bioreactor performance was assessed for different loads of immobilized glucoamylase (2.1, 2.8, and 3.8 U mL(-1) (reactor)), for the same initial cell concentration (0.05 g(wet yeast.)mL(-1) (reactor)). Feeding with 154.0 g L(-1) of TRS and using 3.8 U mL(-1) (reactor), fermentation became the rate-limiting step. Productivity reached 11.7 g L(-1) h(-1), with 97.0% of TRS conversion and 92.0% of the ethanol theoretical yield. The reactor was operated during 275 h without any indication of destabilization.

  20. Efficient ethanol production from potato and corn processing industry waste using E. coli engineered to express Vitreoscilla haemoglobin.

    Science.gov (United States)

    Sumer, Fatma; Stark, Benjamin C; Yesilcimen Akbas, Meltem

    2015-01-01

    Engineering of ethanologenic E. coli to express the haemoglobin (VHb) from the bacterium Vitreoscilla has been shown to enhance ethanol production by fermentation of pure sugars, sugars from hydrolysis of lignocellulose, components of whey, and sugars from wastewater produced during potato processing. Here, these studies were extended to see whether the same effect could be seen when a mixture of waste materials from processing of potatoes and corn into potato and corn chips were used as sugar sources. Consistent increases in ethanol production coincident with VHb expression were seen in shake flasks at both low aeration and high aeration conditions. The ethanol increases were due almost entirely to increases in the amount of ethanol produced per unit of cell mass. The VHb strategy for increasing fermentation to ethanol (and perhaps other valuable fermentation products) may be of general use, particularly regarding conversion of otherwise discarded materials into valuable commodities.

  1. Combined process for ethanol fermentation at high-solids loading and biogas digestion from unwashed steam-exploded corn stover.

    Science.gov (United States)

    Wang, Zhen; Lv, Zhe; Du, Jiliang; Mo, Chunling; Yang, Xiushan; Tian, Shen

    2014-08-01

    A combined process was designed for the co-production of ethanol and methane from unwashed steam-exploded corn stover. A terminal ethanol titer of 69.8 g/kg mass weight (72.5%) was achieved when the fed-batch mode was performed at a final solids loading of 35.5% (w/w) dry matter (DM) content. The whole stillage from high-solids ethanol fermentation was directly transferred in a 3-L anaerobic digester. During 52-day single-stage digester operation, the methane productivity was 320 mL CH₄/g volatile solids (VS) with a maximum VS reduction efficiency of 55.3%. The calculated overall product yield was 197 g ethanol + 96 g methane/kg corn stover. This indicated that the combined process was able to improve overall content utilization and extract a greater yield of lignocellulosic biomass compared to ethanol fermentation alone.

  2. Measurement of sucrose and ethanol concentrations in process streams and effluents of sugarcane bioethanol industry by optical fiber sensor

    Science.gov (United States)

    Fujiwara, Eric; Ono, Eduardo; Manfrim, Tarcio P.; Santos, Juliana S.; Suzuki, Carlos K.

    2011-05-01

    The measurement of process streams and effluents from sugar-ethanol industry by using optical fiber sensor based on Fresnel reflection principle is reported. Firstly, binary sucrose-water and ethanol-water solutions were measured in order to determine the calibration curves. Secondly, the co-products from various processing stages were analyzed in order to identify the sucrose or ethanol concentration. The absolute error was calculated by comparison between the nominal concentration values obtained by plant laboratory analysis and the sensor response, yielding errors <= 5 wt% and <= 5 vol% for sucrose and ethanol content, respectively. The fiber sensor provided reliable results even for samples with more complex compositions than pure sucrose or ethanol solutions, with perspectives of application on the several stages of the plant facility.

  3. Improved process for the production of cellulose sulfate using sulfuric acid/ethanol solution.

    Science.gov (United States)

    Chen, Guo; Zhang, Bin; Zhao, Jun; Chen, Hongwen

    2013-06-05

    An improved process for production of cellulose sulfate (CS) was developed by using sulfuric acid/ethanol solution as sulfonating agent and Na2SO4 as water absorbent. The FTIR, SEM and TG analysis were used to characterize the CS prepared. The total degree of substitution and viscosity of the product solution (2%, w/v) were ranging from 0.28 to 0.77 and from 115 to 907 mPa s, respectively, by changing the process parameters such as the amount of Na2SO4, the reaction time, the temperature, the sulfuric acid/alcohol ratio and liquid/solid ratio. The results indicated that the product with DS (0.28-0.77) and η2% (115-907) mPa s could be produced by using this improved process and more cellulose sulfate could be produced when cellulose was sulfonated for 3-4 h at -2 °C in sulfuric acid/ethanol (1.4-1.6) solution with addition of 0.8 g Na2SO4. The (13)C NMR indicated that the sulfate group of CS produced using sulfuric acid/ethanol solution was at C6 position.

  4. Separation of ethanol and water by extractive distillation with salt and solvent as entrainer: process simulation

    Directory of Open Access Journals (Sweden)

    I. D. Gil

    2008-03-01

    Full Text Available The aim of this work is to simulate and analyze an extractive distillation process for azeotropic ethanol dehydration with ethylene glycol and calcium chloride mixture as entrainer. The work was developed with Aspen Plus® simulator version 11.1. Calculation of the activity coefficients employed to describe vapor liquid equilibrium of ethanol - water - ethylene glycol - calcium chloride system was done with the NRTL-E equation and they were validated with experimental data. The dehydration process used two columns: the main extractive column and the recovery column. The solvent to feed molar ratio S/F=0.3, molar reflux ratio RR=0.35, number of theoretical stages Ns=18, feed stage Sf=12, feed solvent stage SS=3, and feed solvent temperature TS=80 ºC, were determined to obtain a distillate with at least 99.5 % mole of ethanol. A substantial reduction in the energy consumption, compared with the conventional processes, was predicted by using ethylene glycol and calcium chloride as entrainer.

  5. Greenhouse gas emissions and production cost of ethanol produced from biosyngas fermentation process.

    Science.gov (United States)

    Roy, Poritosh; Dutta, Animesh; Deen, Bill

    2015-09-01

    Life cycle (LC) of ethanol has been evaluated to determine the environmental and economical viability of ethanol that was derived from biosyngas fermentation process (gasification-biosynthesis). Four scenarios [S1: untreated (raw), S2: treated (torrefied); S3: untreated-chemical looping gasification (CLG), S4: treated-CLG] were considered. The simulated biosyngas composition was used in this evaluation process. The GHG emissions and production cost varied from 1.19 to 1.32 kg-CO2 e/L and 0.78 to 0.90$/L, respectively, which were found to be dependent on the scenarios. The environmental and economical viability was found be improved when untreated feedstock was used instead of treated feedstock. Although the GHG emissions slightly reduced in the case of CLG process, production cost was nominally increased because of the cost incurred by the use of CaO. This study revealed that miscanthus is a promising feedstock for the ethanol industry, even if it is grown on marginal land, which can help abate GHG emissions.

  6. Bio-ethanol production from wet coffee processing waste in Ethiopia.

    Science.gov (United States)

    Woldesenbet, Asrat Gebremariam; Woldeyes, Belay; Chandravanshi, Bhagwan Singh

    2016-01-01

    Large amounts of coffee residues are generated from coffee processing plants in Ethiopia. These residues are toxic and possess serious environmental problems following the direct discharge into the nearby water bodies which cause serious environmental and health problems. This study was aimed to quantify wet coffee processing waste and estimate its bio-ethanol production. The study showed that the wastes are potential environmental problems and cause water pollution due to high organic component and acidic nature. The waste was hydrolyzed by dilute H2SO4 (0.2, 0.4, 0.6, 0.8 and 1 M) and distilled water. Total sugar content of the sample was determined titrimetrically and refractometry. Maximum value (90%) was obtained from hydrolysis by 0.4 M H2SO4. Ethanol production was monitored by gas chromatography. The optimum yield of ethanol (78%) was obtained from the sample hydrolyzed by 0.4 M H2SO4 for 1 h at hydrolysis temperature of 100 °C and after fermentation for 24 h and initial pH of 4.5. Based on the data, it was concluded that reuse of the main coffee industry wastes is of significant importance from environmental and economical view points. In conclusion, this study has proposed to utilize the wet coffee processing waste to produce bio-ethanol which provides the alternative energy source from waste biomass and solves the environmental waste disposal as well as human health problem.

  7. Teeth grinding, oral motor performance and maximal bite force in cerebral palsy children.

    Science.gov (United States)

    Botti Rodrigues Santos, Maria Teresa; Duarte Ferreira, Maria Cristina; de Oliveira Guaré, Renata; Guimarães, Antonio Sergio; Lira Ortega, Adriana

    2015-01-01

    Identify whether the degree of oral motor performance is related to the presence of teeth grinding and maximal bite force values in children with spastic cerebral palsy. Ninety-five spastic cerebral palsy children with and without teeth grinding, according to caregivers' reports, were submitted to a comprehensive oral motor performance evaluation during the feeding process using the Oral Motor Assessment Scale. Maximal bite force was measured using an electronic gnathodynamometer. The teeth grinding group (n = 42) was younger, used anticonvulsant drugs, and was more frequently classified within the subfunctional oral motor performance category. Teeth grinding subfunctional spastic cerebral palsy children presented lower values of maximal bite force. The functional groups showing the presence or absence of teeth grinding presented higher values of maximal bite force compared with the subfunctional groups. In spastic cerebral palsy children, teeth grinding is associated with the worse oral motor performance. © 2015 Special Care Dentistry Association and Wiley Periodicals, Inc.

  8. Recent process improvements for the ammonia fiber expansion (AFEX) process and resulting reductions in minimum ethanol selling price.

    Science.gov (United States)

    Sendich, Elizabeth Newton; Laser, Mark; Kim, Seungdo; Alizadeh, Hasan; Laureano-Perez, Lizbeth; Dale, Bruce; Lynd, Lee

    2008-11-01

    The ammonia fiber expansion (AFEX) process has been shown to be an effective pretreatment for lignocellulosic biomass. Technological advances in AFEX have been made since previous cost estimates were developed for this process. Recent research has enabled lower overall ammonia requirements, reduced ammonia concentrations, and reduced enzyme loadings while still maintaining high conversions of glucan and xylan to monomeric sugars. A new ammonia recovery approach has also been developed. Capital and operating costs for the AFEX process, as part of an overall biorefining system producing fuel ethanol from biomass have been developed based on these new research results. These new cost estimates are presented and compared to previous estimates. Two biological processing options within the overall biorefinery are also compared, namely consolidated bioprocessing (CBP) and enzymatic hydrolysis followed by fermentation. Using updated parameters and ammonia recovery configurations, the cost of ethanol production utilizing AFEX is calculated. These calculations indicate that the minimum ethanol selling price (MESP) has been reduced from $1.41/gal to $0.81/gal.

  9. Evaluation of processing technology for Triarrhena sacchariflora (Maxim. Nakai for ethanol production.

    Directory of Open Access Journals (Sweden)

    Fengqin Gao

    Full Text Available The effects of dilute H2SO4 concentration, forage:sulfuric acid ratio, digestion time, and digestion temperature were evaluated to determine effects on ethanol yield of Triarrhena sacchariflora (Maxim. Nakai. Twenty single factor experiments were conducted to evaluate H2SO4 concentration (0.5, 1.0, 1.5, 2.0, and 2.5%, w/w, forage:sulfuric acid ratio (1:6, 1:8, 1:10, 1:12, and 1:14, g/ml, digestion time (15, 30, 45, 60, and 90, min, digestion temperature (80, 100, 110, 120, and 125 °C for 3 replicates of the 5 levels of each factor. Based on results of the single factor experiments, an incomplete factorial was designed to evaluate ethanol yield from the best combinations of single factors. Finally, the best combination was tested by enzymatic hydrolysis and fermentation experiment in selected combinations according to pretreatment results. Percentage cellulose, hemicellulose, and lignin contents of forage residue after pretreatment, and glucose and xylose concentrations of the filtrate were analyzed prior to enzymatic hydrolysis, and percentage crystallinity was observed in untreated grass and pretreated residue. In addition, the solid residues were then hydrolysed and fermented by cellulase and yeast, the concentrations of glucose and ethanol being monitored for 96 h. Results showed that the order of the effect of main effect factors was as follows: digestion temperature > dilute H2SO4 concentration > digestion time > forage:sulfuric acid ratio. The best process parameters evaluated were sulfuric acid concentration of 1.5%, forage:sulfuric acid ratio of 1:6, digestion time of 15 min, and digestion temperature of 120°C. With this combination of factors, 80% of the cellulose was hydrolysed in 96 h, and 78% converted to ethanol. The findings identified that hemicelluloses were the key deconstruction barrier for pretreatment of Triarrhena sacchariflora (Maxim. Nakai for ethanol production. The results of this research provide evidence of

  10. Bruxism (Teeth Grinding or Clenching) (For Parents)

    Science.gov (United States)

    ... Old Feeding Your 1- to 2-Year-Old Bruxism (Teeth Grinding or Clenching) KidsHealth > For Parents > Bruxism ( ... called bruxism , which is common in kids. About Bruxism Bruxism is the medical term for the grinding ...

  11. Process of preparing ethanol by continuous fermentation of polysaccharide-containing materials

    Energy Technology Data Exchange (ETDEWEB)

    Ehnstroem, L.K.J.

    1981-04-16

    The invention concerns a process of preparing ethanol by continuous fermentation of polysaccharide - containing raw materials. Fermentation, hereby, occurs in one or several fermentors while dividing one stream of the fermentation liquid into a yeast-concentrate stream and a yeast-free stream and, if neccessary, a sludge stream. The yeast-concentrate stream is re-fed into the fermentor and at least part of the yeast-free stream is directed into a simple evaporator corresponding to one or several distilling stages where it is separated partially in an ethanol-enriched initial vapour stream supplying a facility to produce the desired ethanol quality, and partially in a liquid initial bottom stream re-fed at least in part into the fermentor. The characteristic feature of this new process is that a raw-material stream is fed into a closed circuit containing the fermentor and the evaporator, and that, in the evaporator, the raw-material stream is hydrolysed to a fermentable state. This hydrolysis is carried out most favourably by enzymes - preferably a gluco-amylase - at a temperature ranging from 35/sup 0/C to 75/sup 0/C.

  12. Performance of a pinch analysis for the process of recovery of ethanol from fermentation

    Energy Technology Data Exchange (ETDEWEB)

    Khan, S.; Riverol, C. [Chemical Engineeering Department, University of West Indies (Trinidad and Tobago)

    2007-10-15

    The objectives of the project reported here were to perform an energy analysis for the process of the recovery of ethanol from fermentation broths by catalytic conversion to gasoline and to conduct a pinch analysis to obtain a new heat exchanger network, and thus, reduce the utility costs. A minimum temperature difference of 10 C was used. A temperature interval diagram and cascade diagram were drawn to identify the pinch points and four such points were observed. New heat exchanger networks were formulated from this information. The least number of heat exchangers for the different networks created was 19, whereas the original process had 9. The cost of utilities was the same for both systems. Therefore, it was concluded that the implementation of this system in the Caribbean could be expensive since in the first instance, ethanol is not particularly plentiful. Secondly, electricity and water costs are expensive in the Caribbean compared to other countries in America, such that any effort in reducing CO{sub 2} emissions by using ethanol would not be feasible. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  13. Evaluation of the parameters effects on the bio-ethanol production process from Ricotta Cheese Whey

    DEFF Research Database (Denmark)

    Sansonetti, Sascha; Curcio, Stefano; Calabrò, Vincenza

    2010-01-01

    The work consists of an experimental analysis to evaluate the effects of the variables temperature (T), pH, agitation rate (K) and initial lactose concentration (L) on the batch fermentation process of Ricotta Cheese Whey (RCW) into bio-ethanol by using the yeast Kluyveromyces marxianus. A central...... composite design, constituted by 26 runs, has been carried out, and the effects of the parameters have been evaluated. Eventually, once eliminated the negligible effects, Response Surface Methodology (RSM) has been applied to optimize the four parameters values in RCW fermentation process. After...

  14. "Grinding" cavities in polyurethane foam

    Science.gov (United States)

    Brower, J. R.; Davey, R. E.; Dixon, W. F.; Robb, P. H.; Zebus, P. P.

    1980-01-01

    Grinding tool installed on conventional milling machine cuts precise cavities in foam blocks. Method is well suited for prototype or midsize production runs and can be adapted to computer control for mass production. Method saves time and materials compared to bonding or hot wire techniques.

  15. Cellulosic fuel ethanol: alternative fermentation process designs with wild-type and recombinant Zymomonas mobilis.

    Science.gov (United States)

    Lawford, Hugh G; Rousseau, Joyce D

    2003-01-01

    Iogen (Canada) is a major manufacturer of industrial cellulase and hemicellulase enzymes for the textile, pulp and paper, and poultry feed industries. Iogen has recently constructed a 40 t/d biomass-to-ethanol demonstration plant adjacent to its enzyme production facility. The integration of enzyme and ethanol plants results in significant reduction in production costs and offers an alternative use for the sugars generated during biomass conversion. Iogen has partnered with the University of Toronto to test the fermentation performance characteristics of metabolically engineered Zymomonas mobilis created at the National Renewable Energy Laboratory. This study focused on strain AX101, a xylose- and arabinose-fermenting stable genomic integrant that lacks the selection marker gene for antibiotic resistance. The "Iogen Process" for biomass depolymerization consists of a dilute-sulpfuric acid-catalyzed steam explosion, followed by enzymatic hydrolysis. This work examined two process design options for fermentation, first, continuous cofermentation of C5 and C6 sugars by Zm AX101, and second, separate continuous fermentations of prehydrolysate by Zm AX101 and cellulose hydrolysate by either wildtype Z. mobilis ZM4 or an industrial yeast commonly used in the production of fuel ethanol from corn. Iogen uses a proprietary process for conditioning the prehydrolysate to reduce the level of inhibitory acetic acid to at least 2.5 g/L. The pH was controlled at 5.5 and 5.0 for Zymomonas and yeast fermentations, respectively. Neither 2.5 g/L of acetic acid nor the presence of pentose sugars (C6:C5 = 2:1) appreciably affected the high-performance glucose fermentation of wild-type Z. mobilis ZM4. By contrast, 2.5 g/L of acetic acid significantly reduced the rate of pentose fermentation by strain AX101. For single-stage continuous fermentation of pure sugar synthetic cellulose hydrolysate (60 g/L of glucose), wild-type Zymomonas exhibited a four-fold higher volumetric productivity

  16. 基于 Aspen Plus 软件的磨煤干燥过程模拟与分析%Simulation and Analyzsis of the Coal Grinding and Drying Process with the Aspen Plus Software

    Institute of Scientific and Technical Information of China (English)

    周春平; 甘丹; 严应群

    2014-01-01

    After simulating and analyzing the coal grinding and drying process with the Aspen Plus software ,know accurately the utilities consumption which including the fuel gas ,low pressure nitrogen gas ,combustion air ,dilution air and electricity ,etc . Optimizing the drying process could provide guidance for the engineering design and manufacturing operation .%运用Aspen Plus软件对磨煤干燥过程进行模拟与分析,可以比较准确地知道CMD工段的燃料气、低低压氮气、助燃空气、稀释空气、电力等公用工程的消耗,优化干燥工艺流程,为工程设计和生产操作提供指导。

  17. An integrated process to produce ethanol, vanillin, and xylooligosaccharides from Camellia oleifera shell.

    Science.gov (United States)

    Zhu, Junjun; Zhu, Yuanyuan; Jiang, Faxian; Xu, Yong; Ouyang, Jia; Yu, Shiyuan

    2013-12-15

    This study aims to present an integrated process that can be used to produce ethanol, vanillin, and xylooligosaccharides from Camellia oleifera shell. After the shell was pretreated with NaOH, two fractions were obtained: solid and liquid fractions. The solid fraction was hydrolyzed with cellulase and then fermented with Pichia stipitis to produce ethanol. The liquid fraction was subjected to oxidation to prepare vanillin or hydrolysis with xylanase to prepare xylooligosaccharides. The optimal pretreatment conditions of an orthogonal test were as follows: 12% NaOH concentration; 120°C; 150 min; and liquid-solid ratio of 10.0. After pretreatment, the solid fraction containing cellulose and a small part of xylan at 10% substance concentration via enzymatic hydrolysis and glucose-xylose cofermentation could obtain 17.35 g/L of ethanol, 80.90% of the theoretical yield. The liquid fraction was initially hydrolyzed with xylanase to produce 1758.63 mg/L of xylooligosaccharides (DP2-6) and then oxidized to produce 322.07 mg/L of vanillin.

  18. Separation of lignocellulosic materials by combined processes of pre-hydrolysis and ethanol extraction.

    Science.gov (United States)

    Liu, Zehua; Fatehi, Pedram; Jahan, M Sarwar; Ni, Yonghao

    2011-01-01

    In this paper, we proposed a new modification for an ethanol-based pulping process, which would consist of the pre-hydrolysis (pre-extraction) of wood chips for removing hemicelluloses; the ethanol extraction of pre-hydrolyzed wood chips for removing lignin; and the post purification of cellulose, leading to the production of pure cellulose. We also experimentally evaluated the separation of hemicelluloses from the pre-hydrolysis liquor (PHL) obtained from a pulp mill. To remove lignin from the PHL, it was acidified to a pH of 2, which resulted in 47% lignin precipitation. The lignin separation from the acidified PHL was further improved via adding polyethylene oxide and poly aluminum chloride or adding ethyl acetate. To recover the hemicelluloses from the acidified PHL, ethanol was added to the acidified PHL with a volumetric ratio of 4 to 1. The isolated lignin and hemicelluloses were characterized by a Fourier transform infrared spectroscopy (FTIR) and a gas permeation chromatography (GPC). Copyright © 2010 Elsevier Ltd. All rights reserved.

  19. Process development and modeling of fluidized-bed reactor with coimmobilized biocatalyst for fuel ethanol production

    Science.gov (United States)

    Sun, May Yongmei

    This research focuses on two steps of commercial fuel ethanol production processes: the hydrolysis starch process and the fermentation process. The goal of this research is to evaluate the performance of co-immobilized biocatalysts in a fluidized bed reactor with emphasis on economic and engineering aspects and to develop a predictive mathematical model for this system. The productivity of an FBR is higher than productivity of a traditional batch reactor or CSTR. Fluidized beds offer great advantages over packed beds for immobilized cells when small particles are used or when the reactant feed contains suspended solids. Plugging problems, excessive pressure drops (and thus attrition), or crushing risks may be avoided. No mechanical stirring is required as mixing occurs due to the natural turbulence in the fluidized process. Both enzyme and microorganism are immobilized in one catalyst bead which is called co-immobilization. Inside this biocatalyst matrix, starch is hydrolyzed by the enzyme glucoamylase to form glucose and then converted to ethanol and carbon dioxide by microorganisms. Two biocatalysts were evaluated: (1) co-immobilized yeast strain Saccharomyces cerevisiae and glucoamylase. (2) co-immobilized Zymomonas mobilis and glucoamylase. A co-immobilized biocatalyst accomplishes the simultaneous saccharification and fermentation (SSF process). When compared to a two-step process involving separate saccharification and fermentation stages, the SSF process has productivity values twice that given by the pre-saccharified process when the time required for pre-saccharification (15--25 h) was taken into account. The SSF process should also save capital cost. The information about productivity, fermentation yield, concentration profiles along the bed, ethanol inhibition, et al., was obtained from the experimental data. For the yeast system, experimental results showed that: no apparent decrease of productivity occurred after two and half months, the productivity

  20. Characterization of Miscanthus giganteus lignin isolated by ethanol organosolv process under reflux condition.

    Science.gov (United States)

    Bauer, Stefan; Sorek, Hagit; Mitchell, Valerie D; Ibáñez, Ana B; Wemmer, David E

    2012-08-22

    Miscanthus giganteus lignin was extracted by an organosolv process under reflux conditions (4 h) with varying concentrations of ethanol (65%, 75%, 85%, 95%) and 0.2 M hydrochloric acid as catalyst. The resulting lignin was extensively characterized by size exclusion chromatography (SEC), Fourier-transform infrared spectroscopy (FTIR), gas chromatography-mass spectrometry (GC/MS), two-dimensional nuclear magnetic resonance spectroscopy (2D-NMR), and chemical analysis (residual sugars, Klason lignin, ash). The predominant linkage units present were β-O-4' (82-84%), resinol (6-7%), and phenylcoumaran (10-11%). The 65% ethanol solvent system gave the lowest lignin yield (14% of starting biomass) compared to 29-32% of the other systems. Increasing ethanol concentration resulted in decreasing carbohydrate content of the lignins (3.6-1.1%), a higher solubility in tetrahydrofuran (THF), a slight reduction of the molecular weight (M(w) 2.72-2.25 KDa), an increasing α-ethoxylation, and an increase in ethoxylated phenylpropenoic compounds (p-coumaric and ferulic acid), but the S/G ratio of the monolignols (0.63, GC/MS) and Klason lignin content (86-88%) were unaffected. An extraction method for these ethyl-esterified phenylpropenoids and smaller molecular weight lignin compounds was developed. The effect of reaction time (2, 4, and 8 h) was investigated for the 95% ethanol solvent system. Besides increased lignin yield (13-43%), a slight increase in M(w) (2.21-2.38 kDa) and S/G ratio (0.53-0.68, GC-MS) was observed. Consecutive extractions suggested that these changes were not from lignin modifications (e.g., condensations) but rather from extraction of lignin of different composition. The results were compared to similar solvent systems with 95% acetone and 95% dioxane.

  1. Ductile streaks in precision grinding of hard and brittle materials

    Indian Academy of Sciences (India)

    V C Venkatesh; S Izman; S Sharif; T T Mon; M Konneh

    2003-10-01

    Ductile streaks produced during diamond grinding of hard and brittle materials have aided the subsequent process of polishing. Two novel techniques were used to study the formation of ductile mode streaks during diamond grinding (primary process) of germanium, silicon, and glass. In the first technique, aspheric surfaces were generated on Ge and Si at conventional speeds (5000 rpm). In the second technique, diamond grinding of plano surfaces on glass and Si surfaces using high speed (100,000 rpm) was carried out. Form accuracy, surface finish and ductile mode grinding streaks are discussed in this paper. It was found that resinoid diamond wheels gave more ductile streaks than metal-bonded wheels but better form accuracy was obtained with the latter. Ductile streaks were obtained more easily with pyrex rather than with BK 7 glass thus necessitating very little time for polishing. Ductile streaks appeared in abundance on germanium rather than silicon. Both the novel grinding techniques were used on CNC machining centres.

  2. THERMAL STUDY ON THE GRINDING OF GRANITE WITH SUPERABRASIVE TOOLS

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    In the present paer, a thermal study was conducted for the grinding of granite with diamond tools. Three types of grinding-straight surface grinding, deep grinding(circular sawing), and vertical spindle grinding-were studied. Some surface grinding tests were also conducted using a CBN(cubic boron nitride) wheel. Temperature distributions on the workpiece surface were measured using a foil thermocouple and the energy partition to the workpiece was estimated using a temperature matching method. The temperature for CBN surface grinding was found to be much higher than for diamond grinding. Energy partitions to the granite were 30%~36% for CBN surface grinding, 25%~32% for diamond surface grinding, about 53% for vertical spindle grinding, and 5.5%~9% for diamond deep grinding. The low energy partition value in deep grinding also suggested that more of the heat generated by grinding in this case can be conducted to the grinding tool and promote tool wear.

  3. Evaluation of minimum quantity lubrication grinding with nano-particles and recent related patents.

    Science.gov (United States)

    Li, Changhe; Wang, Sheng; Zhang, Qiang; Jia, Dongzhou

    2013-06-01

    In recent years, a large number of patents have been devoted to developing minimum quantity lubrication (MQL) grinding techniques that can significantly improve both environmentally conscious and energy saving and costeffective sustainable grinding fluid alternatives. Among them, one patent is about a supply system for the grinding fluid in nano-particle jet MQL, which produced MQL lubricant by adding solid nano-particles in degradable grinding fluid. The MQL supply device turns the lubricant to the pulse drops with fixed pressure, unchanged pulse frequency and the same drop diameter. The drops will be produced and injected in the grinding zone in the form of jet flow under high pressure gas and air seal. As people become increasingly demanding on our environment, minimum quantity lubrication has been widely used in the grinding and processing. Yet, it presents the defect of insufficient cooling performance, which confines its development. To improve the heat transfer efficiency of MQL, nano-particles of a certain mass fraction can be added in the minimum quantity of lubricant oil, which concomitantly will improve the lubrication effects in the processing. In this study, the grinding experiment corroborated the effect of nano-particles in surface grinding. In addition, compared with other forms of lubrication, the results presented that the grinding force, the friction coefficient and specific grinding energy of MQL grinding have been significantly weakened, while G ratio greatly rose. These are attributed to the friction oil-film with excellent anti-friction and anti-wear performance, which is generated nano-particles at the wheel/workpiece interface. In this research, the cooling performance of nano-particle jet MQL was analyzed. Based on tests and experiments, the surface temperature was assayed from different methods, including flood lubricating oil, dry grinding, MQL grinding and nano-particle jet MQL grinding. Because of the outstanding heat transfer

  4. An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751

    Directory of Open Access Journals (Sweden)

    A.S.S. Balan

    2016-09-01

    Full Text Available The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2 and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50–65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition.

  5. 沙柳原料高浓度底物酶解发酵乙醇工艺%Process of high-solid loadings on enzymatic hydrolysis and ethanol fermentation of Salix biomass

    Institute of Scientific and Technical Information of China (English)

    林增祥; 李荣秀; 刘莉; 沈兆兵; 史吉平

    2014-01-01

    In order to improve the economic benefit of the Salix biorefinery process,this paper examined the Salix pretreatment by steam explosion,ultrafine grinding with dilute acid,ultrafine grinding with dilute alkali,followed by high solid concentration of enzymatic hydrolysis,and ethanol fermentation by yeast.The results showed that steam explosion is the best pretreatment method for Salix enzymatic hydrolysis.The substrate concentration could reach 30% by feeding enzymatic method.The enzymatic hydrolyzate of total sugar concentration was 132 g/L and the glucose was 105 g/L.When using the ultrafine grinding and dilute acid pretreated material,the substrate concentration could reach 22%, the enzymatic hydrolyzate of total sugar concentration was 123 g/L and glucose concentration was 73 g/L.When using the ultrafine grinding and dilute alkali pretreated material,the substrate concentration could reach 22%,the enzymatic hydrolyzate of total sugar concentration was 133 g/L and glucose concentration was 77 g/L.The enzymatic hydrolyzate of three pretreatment methods for Salix could be fermented to ethanol by yeast and the hydrolyzate of steam explosion pretreated materials could reach 47 g/L ethanol by fermentation.%为了提高沙柳生物转化过程的经济可行性,考察了沙柳原料经过蒸爆、超微粉碎+稀酸、超微粉碎+稀碱预处理后高浓度底物补料酶解的效果,并对其高浓度水解糖液进行了乙醇发酵。结果表明:蒸爆处理法水解效果最好,通过补料酶解,底物质量分数可以达到30%,酶解液中总糖质量浓度达到132 g/L,葡萄糖质量浓度105 g/L;超微粉碎+稀酸预处理原料底物质量分数可以达到22%,酶解液中总糖质量浓度达到123 g/L,葡萄糖质量浓度73 g/L;超微粉碎+稀碱预处理原料底物质量分数可以达到22%,酶解液中总糖质量浓度133 g/L,葡萄糖质量浓度77 g/L。3种预处理使沙柳原料的酶解糖液都可

  6. Fermentation of biologically pretreated wheat straw for ethanol production: comparison of fermentative microorganisms and process configurations.

    Science.gov (United States)

    López-Abelairas, María; Lu-Chau, Thelmo Alejandro; Lema, Juan Manuel

    2013-08-01

    The pretreatment of lignocellulosic biomass with white-rot fungi to produce bioethanol is an environmentally friendly alternative to the commonly used physico-chemical processes. After biological pretreatment, a solid substrate composed of cellulose, hemicellulose and lignin, the two latter with a composition lower than that of the initial substrate, is obtained. In this study, six microorganisms and four process configurations were utilised to ferment a hydrolysate obtained from wheat straw pretreated with the white-rot fungus Irpex lacteus. To enhance total sugars utilisation, five of these microorganisms are able to metabolise, in addition to glucose, most of the pentoses obtained after the hydrolysis of wheat straw by the application of a mixture of hemicellulolytic and cellulolytic enzymes. The highest overall ethanol yield was obtained with the yeast Pachysolen tannophilus. Its application in combination with the best process configuration yielded 163 mg ethanol per gram of raw wheat straw, which was between 23 and 35 % greater than the yields typically obtained with a conventional bioethanol process, in which wheat straw is pretreated using steam explosion and fermented with the yeast Saccharomyces cerevisiae.

  7. Liposomes Size Engineering by Combination of Ethanol Injection and Supercritical Processing.

    Science.gov (United States)

    Santo, Islane Espirito; Campardelli, Roberta; Albuquerque, Elaine Cabral; Vieira De Melo, Silvio A B; Reverchon, Ernesto; Della Porta, Giovanna

    2015-11-01

    Supercritical fluid extraction using a high-pressure packed tower is proposed not only to remove the ethanol residue from liposome suspensions but also to affect their size and distribution leading the production of nanosomes. Different operating pressures, temperatures, and gas to liquid ratios were explored and ethanol was successfully extracted up to a value of 400 ppm; liposome size and distribution were also reduced by the supercritical processing preserving their integrity, as confirmed by Z-potential data and Trasmission Electron Microscopy observations. Operating at 120 bar and 38°C, nanosomes with a mean diameter of about 180 ± 40 nm and good storage stability were obtained. The supercritical processing did not interfere on drug encapsulation, and no loss of entrapped drug was observed when the water-soluble fluorescein was loaded as a model compound. Fluorescein encapsulation efficiency was 30% if pure water was used during the supercritical extraction as processing fluid; whereas an encapsulation efficiency of 90% was obtained if the liposome suspension was processed in water/fluorescein solution. The described technology is easy to scale up to an industrial production and merge in one step the solvent extraction, liposome size engineering, and an excellent drug encapsulation in a single operation unit.

  8. The contribution of enzymes and process chemicals to the life cycle of ethanol

    Energy Technology Data Exchange (ETDEWEB)

    MacLean, Heather L [Department of Civil Engineering and School of Public Policy and Governance, University of Toronto, 35 St George Street, Toronto, ON, M5S 1A4 (Canada); Spatari, Sabrina [Energy and Resources Group, University of California, 310 Barrows Hall, Berkeley, CA 94720-3050 (United States)], E-mail: hmaclean@ecf.utoronto.ca

    2009-01-15

    Most life cycle studies of biofuels have not examined the impact of process chemicals and enzymes, both necessary inputs to biochemical production and which vary depending upon the technology platform (feedstock, pretreatment and hydrolysis system). We examine whether this omission is warranted for sugar-platform technologies. We develop life cycle ('well-to-tank') case studies for a corn dry-mill and for one 'mature' and two near-term lignocellulosic ethanol technologies. Process chemical and enzyme inputs contribute only 3% of fossil energy use and greenhouse gas (GHG) emissions for corn ethanol. Assuming considerable improvement compared to current enzyme performance, the inputs for the near-term lignocellulosic technologies studied are found to be responsible for 30%-40% of fossil energy use and 30%-35% of GHG emissions, not an insignificant fraction given that these models represent technology developers' nth plant performance. Mature technologies which assume lower chemical and enzyme loadings, high enzyme specific activity and on-site production utilizing renewable energy would significantly improve performance. Although the lignocellulosic technologies modeled offer benefits over today's corn ethanol through reducing life cycle fossil energy demand and GHG emissions by factors of three and six, achieving those performance levels requires continued research into and development of the manufacture of low dose, high specific activity enzyme systems. Realizing the benefits of low carbon fuels through biological conversion will otherwise not be possible. Tracking the technological performance of process conversion materials remains an important step in measuring the life cycle performance of biofuels.

  9. Kinetic model of continuous ethanol fermentation in closed-circulating process with pervaporation membrane bioreactor by Saccharomyces cerevisiae.

    Science.gov (United States)

    Fan, Senqing; Chen, Shiping; Tang, Xiaoyu; Xiao, Zeyi; Deng, Qing; Yao, Peina; Sun, Zhaopeng; Zhang, Yan; Chen, Chunyan

    2015-02-01

    Unstructured kinetic models were proposed to describe the principal kinetics involved in ethanol fermentation in a continuous and closed-circulating fermentation (CCCF) process with a pervaporation membrane bioreactor. After ethanol was removed in situ from the broth by the membrane pervaporation, the secondary metabolites accumulated in the broth became the inhibitors to cell growth. The cell death rate related to the deterioration of the culture environment was described as a function of the cell concentration and fermentation time. In CCCF process, 609.8 g L(-1) and 750.1 g L(-1) of ethanol production were obtained in the first run and second run, respectively. The modified Gompertz model, correlating the ethanol production with the fermentation period, could be used to describe the ethanol production during CCCF process. The fitting results by the models showed good agreement with the experimental data. These models could be employed for the CCCF process technology development for ethanol fermentation. Copyright © 2014 Elsevier Ltd. All rights reserved.

  10. Process Design and Economics for Conversion of Lignocellulosic Biomass to Ethanol: Thermochemical Pathway by Indirect Gasification and Mixed Alcohol Synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Dutta, A.; Talmadge, M.; Hensley, J.; Worley, M.; Dudgeon, D.; Barton, D.; Groendijk, P.; Ferrari, D.; Stears, B.; Searcy, E. M.; Wright, C. T.; Hess, J. R.

    2011-05-01

    This design report describes an up-to-date benchmark thermochemical conversion process that incorporates the latest research from NREL and other sources. Building on a design report published in 2007, NREL and its subcontractor Harris Group Inc. performed a complete review of the process design and economic model for a biomass-to-ethanol process via indirect gasification. The conceptual design presented herein considers the economics of ethanol production, assuming the achievement of internal research targets for 2012 and nth-plant costs and financing. The design features a processing capacity of 2,205 U.S. tons (2,000 metric tonnes) of dry biomass per day and an ethanol yield of 83.8 gallons per dry U.S. ton of feedstock. The ethanol selling price corresponding to this design is $2.05 per gallon in 2007 dollars, assuming a 30-year plant life and 40% equity financing with a 10% internal rate of return and the remaining 60% debt financed at 8% interest. This ethanol selling price corresponds to a gasoline equivalent price of $3.11 per gallon based on the relative volumetric energy contents of ethanol and gasoline.

  11. Micro Ethanol Sensors with a Heater Fabricated Using the Commercial 0.18 μm CMOS Process

    Directory of Open Access Journals (Sweden)

    Wei-Zhen Liao

    2013-09-01

    Full Text Available The study investigates the fabrication and characterization of an ethanol microsensor equipped with a heater. The ethanol sensor is manufactured using the commercial 0.18 µm complementary metal oxide semiconductor (CMOS process. The sensor consists of a sensitive film, a heater and interdigitated electrodes. The sensitive film is zinc oxide prepared by the sol-gel method, and it is coated on the interdigitated electrodes. The heater is located under the interdigitated electrodes, and it is used to supply a working temperature to the sensitive film. The sensor needs a post-processing step to remove the sacrificial oxide layer, and to coat zinc oxide on the interdigitated electrodes. When the sensitive film senses ethanol gas, the resistance of the sensor generates a change. An inverting amplifier circuit is utilized to convert the resistance variation of the sensor into the output voltage. Experiments show that the sensitivity of the ethanol sensor is 0.35 mV/ppm.

  12. 高速精密磨削汽车凸轮轴的加工技术%On the Technique of High-Speed-and-Precision Grinding Processing Mobile Camshafts

    Institute of Scientific and Technical Information of China (English)

    王立民

    2011-01-01

    Camshaft is one of the key components of the Engine,and its contour accuracy has a direct impact on performance and life of the engine.Processing camshafts by the technique of high-speed-and-precision grinding can meet our satisfaction for high speed,efficiency and precision.Stable quality level can bring good economic returns.%凸轮轴是发动机的关键零部件之一,其轮廓精度直接影响到发动机的性能和寿命。采用高速精密磨削方法和工艺加工凸轮轴可以满足高速、高效、高精度的加工要求。稳定凸轮轴的加工质量,可望取得良好的经济效益。

  13. Isolation, identification and optimization of ethanol producing bacteria from Saccharomyces-based fermentation process of alcohol industries in Iran

    OpenAIRE

    Hoda Ebrahimi; Mojtaba Mohseni

    2013-01-01

    Introduction: Due to the vast growth of world population, consumption of a lot of energy, limited energy supply and rising prices of fuel oil in the future, other alternative energy source is essential. Ethanol is renewable and a safe fuel and it is mainly based on microbial fermentation. The purpose of this study was isolation of high ethanol producing bacteria from the fermentation process of alcohol industries and optimization of growth conditions to be introduced to the industries. Materi...

  14. Modelling and simulation of fixtures during grinding

    Institute of Scientific and Technical Information of China (English)

    Matthias; KLAERNER; Juergen; LEOPOLD; Lothar; KROLL

    2009-01-01

    The complex workpiece-fixture behaviour during machining is an essential component of the fixture development process.In detail,the forces acting on fixture components have to be analysed.A method for the prediction of the reaction forces due to process and clamping loads is presented in this article.At the beginning,detailed information about the workpiece-fixture behaviour during the process is determined by a complex finite element model.Secondly,the reduction of the number of elements leads to a smaller model with less computation time,validated and used for the variation of process parameters.Finally,an analytical description is developed based on the combination of both results.With the help of the empiric equation it is possible to predict the reaction forces and the dependency on several process parameters.This method has been validated by modelling shape grinding of a nozzle guide vane.

  15. Modelling and simulation of fixtures during grinding

    Institute of Scientific and Technical Information of China (English)

    Matthias KLAERNER; Juergen LEOPOLD; Lothar KROLL

    2009-01-01

    The complex workpiece-fixture behaviour during machining is an essential component of the fixture development process. In detail, the forces acting on fixture components have to be analysed. A method for the prediction of the reaction forces due to process and clamping loads is presented in this article.At the beginning, detailed information about the workpiece-fixture behaviour during the process is determined by a complex finite element model. Secondly, the reduction of the number of elements leads to a smaller model with less computation time, validated and used for the variation of process parameters. Finally, an analytical description is developed based on the combination of both results.With the help of the empiric equation it is possible to predict the reaction forces and the dependency on several process parameters. This method has been validated by modelling shape grinding of a nozzle guide vane.

  16. Ethanol production from sweet sorghum bagasse through process optimization using response surface methodology.

    Science.gov (United States)

    Lavudi, Saida; Oberoi, Harinder Singh; Mangamoori, Lakshmi Narasu

    2017-08-01

    In this study, comparative evaluation of acid- and alkali pretreatment of sweet sorghum bagasse (SSB) was carried out for sugar production after enzymatic hydrolysis. Results indicated that enzymatic hydrolysis of alkali-pretreated SSB resulted in higher production of glucose, xylose and arabinose, compared to the other alkali concentrations and also acid-pretreated biomass. Response Surface Methodology (RSM) was, therefore, used to optimize parameters, such as alkali concentration, temperature and time of pretreatment prior to enzymatic hydrolysis to maximize the production of sugars. The independent variables used during RSM included alkali concentration (1.5-4%), pretreatment temperature (125-140 °C) and pretreatment time (10-30 min) were investigated. Process optimization resulted in glucose and xylose concentration of 57.24 and 10.14 g/L, respectively. Subsequently, second stage optimization was conducted using RSM for optimizing parameters for enzymatic hydrolysis, which included substrate concentration (10-15%), incubation time (24-60 h), incubation temperature (40-60 °C) and Celluclast concentration (10-20 IU/g-dwt). Substrate concentration 15%, (w/v) temperature of 60 °C, Celluclast concentration of 20 IU/g-dwt and incubation time of 58 h led to a glucose concentration of 68.58 g/l. Finally, simultaneous saccharification fermentation (SSF) as well as separated hydrolysis and fermentation (SHF) was evaluated using Pichia kudriavzevii HOP-1 for production of ethanol. Significant difference in ethanol concentration was not found using either SSF or SHF; however, ethanol productivity was higher in case of SSF, compared to SHF. This study has established a platform for conducting scale-up studies using the optimized process parameters.

  17. High-temperature fermentation. How can processes for ethanol production at high temperatures become superior to the traditional process using mesophilic yeast?

    Energy Technology Data Exchange (ETDEWEB)

    Abdel-Banat, Babiker M.A.; Hoshida, Hisashi; Nonklang, Sanom; Akada, Rinji [Yamaguchi Univ. Graduate School of Medicine, Ube (Japan). Dept. of Applied Molecular Bioscience; Ano, Akihiko [Iwata Chemical Co. Ltd. (Japan)

    2010-01-15

    The process of ethanol fermentation has a long history in the production of alcoholic drinks, but much larger scale production of ethanol is now required to enable its use as a substituent of gasoline fuels at 3%, 10%, or 85% (referred to as E3, E10, and E85, respectively). Compared with fossil fuels, the production costs are a major issue for the production of fuel ethanol. There are a number of possible approaches to delivering cost-effective fuel ethanol production from different biomass sources, but we focus in our current report on high-temperature fermentation using a newly isolated thermotolerant strain of the yeast Kluyveromyces marxianus. We demonstrate that a 5 C increase only in the fermentation temperature can greatly affect the fuel ethanol production costs. We contend that this approach may also be applicable to the other microbial fermentations systems and propose that thermotolerant mesophilic microorganisms have considerable potential for the development of future fermentation technologies. (orig.)

  18. Achievement report for fiscal 1998 on area consortium research and development business. Area consortium for venture business development by building base for small business (high-efficiency superhigh-accuracy grinding technology by nano-scale in-process measurement and control using novel grinding wheel); 1998 nendo venture kigyo ikuseigata chiiki consortium kenkyu kaihatsu (chusho kigyo sozo kibangata). Shingata kensaku toishi wo mochiita nano in-process keisoku seigyo ni yoru konoritsu choseimitsu kensaku kako gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    The aim is to develop a superflat grinding system for functional devices such as hard disks and magnetic heads. Cast iron powder is used as bonding material high in reacting with diamond for an increase in the anchoring power. A chemical reaction occurs to realize a strong bond between the two, producing a precision grinding wheel long in life and high in efficiency. A wheel with some hollows is also developed in which the grits have to bear more load because of the hollows, this achieving grinding efficiency five times higher than that of other types of the same grit size. A system is developed, provided with a constant pressure mechanism for the grinding direction and constant travel mechanism normal to the work surface. Using the constant pressure system, the grinding speed depends on the wheel grinding capability, and then the wheel is allowed to exhibits its best. The system suffers less clogging than the conventional ones. The specific grinding energy which is the index of the match between the wheel and the work may be determined, and this enables prompt condition optimization. It is proved that the wheel with hollows is remarkably higher in grinding capability than wheels of the same grit size on the market. The two are found to be alike in achieving top-class finish in terms of surface coarseness and flatness. (NEDO)

  19. Method for grinding precision components

    Science.gov (United States)

    Ramanath, Srinivasan; Kuo, Shih Yee; Williston, William H.; Buljan, Sergej-Tomislav

    2000-01-01

    A method for precision cylindrical grinding of hard brittle materials, such as ceramics or glass and composites comprising ceramics or glass, provides material removal rates as high as 19-380 cm.sup.3 /min/cm. The abrasive tools used in the method comprise a strong, light weight wheel core bonded to a continuous rim of abrasive segments containing superabrasive grain in a dense metal bond matrix.

  20. Measurement of Force Components and Ra Surface Roughness Parameter During Grinding Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Grdulska A.

    2014-10-01

    Full Text Available The paper deals with the measurements of selected parameters during grinding process of aerospace industry alloy. Grinding is one of the most important methods of shaping machine elements. As a result of grinding with high dimensional and shape accuracy as well as with the expected parameters describing the state of the surface layer (SL should be obtained. Grinding difficult to machine materials used in the aerospace industry is an issue currently being examined by various research centres. An excellent example is the analysis of the grinding process of titanium alloys, as these materials have very poor machinability due to the tendency to adherence to abrasive materials, low thermal conductivity, high strength and compliance at elevated temperatures, which may adversely impact on the quality of SL. A number of factors influence on shaping SL. Worth mentioning are mechanical and thermal phenomena, as well as the type of cutting fluid and abrasive materials

  1. Continuous grinding mill simulation using Austin's model

    Directory of Open Access Journals (Sweden)

    André Carlos Silva

    2012-01-01

    Full Text Available Comminution is a frequently-required step in mineral processing and is responsible for almost 90% of all energy consumption in a mineral processing plant. Tumbling mill design has been studied since the middle of the XIX century. There are many comminution models in the literature, with preponderance, however, of Austin’s model (2002 for mineral impact breakage. In this paper, Austin’s model was applied to tubular tumbling mills. Once Austin's model was proposed for batch processing of narrowly-distributed fraction sizes, an artifice has allowed it to be used in continuous grinding mill processes with widely-distributed fraction sizes. Interesting results were obtained with errors less than 0.005 for mills with sharp residence time distributions.

  2. Ethanol from Cellulosic Biomass with Emphasis of Wheat Straw Utilization. Analysis of Strategies for Process Development

    Directory of Open Access Journals (Sweden)

    Alexander Dimitrov Kroumov

    2015-12-01

    Full Text Available The "Green and Blue Technologies Strategies in HORIZON 2020" has increased the attention of scientific society on global utilization of renewable energy sources. Agricultural residues can be a valuable source of energy because of drastically growing human needs for food. The goal of this review is to show the current state of art on utilization of wheat straw as a substrate for ethanol production. The specifics of wheat straw composition and the chemical and thermodynamic properties of its components pre-determined the application of unit operations and engineering strategies for hydrolysis of the substrate and further its fermentation. Modeling of this two processes is crucially important for optimal overall process development and scale up. The authors gave much attention on main hydrolisis products as a glucose and xylose (C6 and C5 sugars, respectivelly and on the specifics of their metabolization by ethanol producing microorganisms. The microbial physiology reacting on C6 and C5 sugars and mathematical aproaches describing these phenomena are discussing, as well.

  3. Ethanol production process from banana fruit and its lignocellulosic residues: Energy analysis

    Energy Technology Data Exchange (ETDEWEB)

    Velasquez-Arredondo, H.I. [Grupo de Investigacion Bioprocesos y Flujos Reactivos, Universidad Nacional de Colombia, Sede Medellin, Calle 59 A N 63-20 (Colombia); Departamento de Engenharia Mecanica, Escola Politecnica, Universidade de Sao Paulo, Avenida Professor Mello Moraes 2231 (Brazil); Ruiz-Colorado, A.A. [Grupo de Investigacion Bioprocesos y Flujos Reactivos, Universidad Nacional de Colombia, Sede Medellin, Calle 59 A N 63-20 (Colombia); De Oliveira, S. Jr. [Departamento de Engenharia Mecanica, Escola Politecnica, Universidade de Sao Paulo, Avenida Professor Mello Moraes 2231 (Brazil)

    2010-07-15

    Tropical countries, such as Brazil and Colombia, have the possibility of using agricultural lands for growing biomass to produce bio-fuels such as biodiesel and ethanol. This study applies an energy analysis to the production process of anhydrous ethanol obtained from the hydrolysis of starch and cellulosic and hemicellulosic material present in the banana fruit and its residual biomass. Four different production routes were analyzed: acid hydrolysis of amylaceous material (banana pulp and banana fruit) and enzymatic hydrolysis of lignocellulosic material (flower stalk and banana skin). The analysis considered banana plant cultivation, feedstock transport, hydrolysis, fermentation, distillation, dehydration, residue treatment and utility plant. The best indexes were obtained for amylaceous material for which mass performance varied from 346.5 L/t to 388.7 L/t, Net Energy Value (NEV) ranged from 9.86 MJ/L to 9.94 MJ/L and the energy ratio was 1.9 MJ/MJ. For lignocellulosic materials, the figures were less favorable; mass performance varied from 86.1 to 123.5 L/t, NEV from 5.24 to 8.79 MJ/L and energy ratio from 1.3 to 1.6 MJ/MJ. The analysis showed, however, that both processes can be considered energetically feasible. (author)

  4. Bioconversion of starch to ethanol in a single-step process by coculture of amylolytic yeasts and Saccharomyces cerevisiae 21

    Energy Technology Data Exchange (ETDEWEB)

    Verma, G.; Singh, D.; Chaudhary, K. [CCS Haryana Agricultural Univ., Hisar (India). Dept. of Biotechnology and Molecular Biology; Nigam, P. [Ulster Univ., Coleraine, Northern Ireland (United Kingdom). School of Applied Biological and Chemical Sciences

    2000-05-01

    Ethanol production by a coculture of Saccharomyces diastaticus and Saccharomyces cerevisiae 21 was 24.8 g/l using raw unhydrolysed starch in a single-step fermentation. This was 48% higher than the yield obtained with the monoculture of S. diastaticus (16.8 g/l). The maximum ethanol fermentation efficiency was achieved (93% of the theoretical value) using 60 g/l starch concentration. In another coculture fermentation with E. capsularis and S. cerevisiae 21, maximum ethanol yield was 16.0 g/l, higher than the yield with the monoculture of Endomycopsis capsularis. In batch fermentations using cocultures maximum ethanol production occurred in 48 h of fermentation at 30{sup o}C using 60 g/l starch. Fermentation efficiency was found lower in a two-step process using {alpha}-amylase and glucoamylase-treated starch. (Author)

  5. 基于粒子群优化的磨矿分级过程多层数据协调%Multi-Layer Data Reconciliation for Grinding-Classification Process Based on Partical Swarm Optimization

    Institute of Scientific and Technical Information of China (English)

    王晓丽; 刘国金; 阳春华; 王雅琳

    2012-01-01

    准确稳定的过程数据是选矿厂进行过程优化控制和决策管理的依据,今针对磨矿分级过程数据特点,建立了多层数据协调模型,包括总物料平衡层、粒度分布/品位层和不同粒度下的成分分析层(金属分布率层);针对模型维数较高的问题,引入粒子群优化(PSO)算法进行求解.根据不同的测量信息,可选择相应的层次进行协调,并采用从低层向高层逐层协调的方法,实现了部分非线性约束到线性约束的转化,提高了数据协调效率.将该多层模型和PSO算法用于某选矿厂磨矿分级过程实际生产数据的协调,结果表明协调后的数据更准确、更稳定,包含的信息更丰富完整.%The accurate and stable process data are the basis for the decision-making, management and process optimal control of the ore dressing plant. Based on the data characteristic of the grinding-classification process, a multi-layer data reconciliation model was proposed, which consists of global material balance layer, particle size distribution/grade layer and chemical compositions of different particle sizes layer (the metal distribution ratio layer). The particle swarm optimization algorithm (PSO) was introduced to solve the model with high-dimension. According to the difference of the measurement information, the proper layer can be selected. The data reconciliation was conducted from the bottom layer to the top layer so that the non-linear constraints were transformed to linear constraints, which improves the efficiency of the reconciliation process. The application of the multi-layer model proposed and the PSO algorithm to adjust the actual data of the grinding-classification process obtained from an ore dressing plant shows that the adjusted values of the data are more accurate and stable, and more complete information are obtained during the reconciliation process.

  6. Study on corrosive grinding of gears

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Careful grinding or honing is usually required in machining of gears in order to improvethe machining quality of gear surface. Thus several grinding additives were used to formulate syn-thetic grinding lubricants similar to superior running-in lubricants. Experimental results show thatthe tooth surface of the produced oblique gear and steel worm becomes extremely smooth aftergrinding at a certain load for about a half to one hour. Especially, the gear surface finished withspecially formulated grinding lubricant reaches mirror-like smoothness. The quality of the geartooth can be improved by corrosive grinding, while the corrosive grinding time can be controlled byadjusting the quantity of the corrosive additives and the speed and load of the gears.

  7. Ultraprecision, high stiffness CNC grinding machines for ductile mode grinding of brittle materials

    Science.gov (United States)

    McKeown, Patrick A.; Carlisle, Keith; Shore, Paul; Read, R. F.

    1990-10-01

    Under certain controlled conditions it is now possible to machine brittle materials such as glasses and ceramics using single or multi-point diamond tools (grinding), so that material is removed by plastic flow, leaving crack-free surfaces. This process is called 'shear' or 'ductile' mode grinding. It represents a major breakthrough in modern manufacturing engineering since it promises to enable: - complex optical components, both transmission and reflecting to be generated by advanced CNC machines with very little (or even zero) subsequent polishing. - complex shaped components such as turbine blades, nozzle guide vanes, etc. to be finish machined after near net shape forming, to high precision in advanced ceramics such as silicon nitride, without inducing micro-cracking and thus lowering ultimate rupture strength and fatigue life. Ductile mode "damage free" grinding occurs when the volume of materials stressed by each grit of the grinding wheel is small enough to yield rather than exhibit brittle fracture, i.e. cracking. In practice, this means maintaining the undeformed chip thickness to below the ductile-brittle transition value; this varies from material to material but is generally in the order of 0.1 pm or 100 nm, (hence the term "nanogrinding" is sometimes used) . Thus the critical factors for operating successfully in the ductile regime are machine system accuracy and dynamic stiffness between each grit and the workpiece. In detail this means: (i) High precision 'truing' of the diamond grits, together with dressing of the wheel bond to ensure adequate ' openness'; (ii) Design and build of the grinding wheel spindle with very high dynamic stiffness; error motions, radial and axial, must be considerably less than 100 nfl. (iii) Design and build of the workpiece carriage motion system with very high dynamic stiffness; error motions, linear or rotary, must be well within 100 nm. (iv) Smooth, rumble-free, high-stiffness servo-drives controlling the motions

  8. Optimization of the dressing parameters in cylindrical grinding based on a generalized utility function

    Science.gov (United States)

    Aleksandrova, Irina

    2016-01-01

    The existing studies, concerning the dressing process, focus on the major influence of the dressing conditions on the grinding response variables. However, the choice of the dressing conditions is often made, based on the experience of the qualified staff or using data from reference books. The optimal dressing parameters, which are only valid for the particular methods and dressing and grinding conditions, are also used. The paper presents a methodology for optimization of the dressing parameters in cylindrical grinding. The generalized utility function has been chosen as an optimization parameter. It is a complex indicator determining the economic, dynamic and manufacturing characteristics of the grinding process. The developed methodology is implemented for the dressing of aluminium oxide grinding wheels by using experimental diamond roller dressers with different grit sizes made of medium- and high-strength synthetic diamonds type ??32 and ??80. To solve the optimization problem, a model of the generalized utility function is created which reflects the complex impact of dressing parameters. The model is built based on the results from the conducted complex study and modeling of the grinding wheel lifetime, cutting ability, production rate and cutting forces during grinding. They are closely related to the dressing conditions (dressing speed ratio, radial in-feed of the diamond roller dresser and dress-out time), the diamond roller dresser grit size/grinding wheel grit size ratio, the type of synthetic diamonds and the direction of dressing. Some dressing parameters are determined for which the generalized utility function has a maximum and which guarantee an optimum combination of the following: the lifetime and cutting ability of the abrasive wheels, the tangential cutting force magnitude and the production rate of the grinding process. The results obtained prove the possibility of control and optimization of grinding by selecting particular dressing

  9. A novel process for ethanol or biogas production from cellulose in blended-fibers waste textiles.

    Science.gov (United States)

    Jeihanipour, Azam; Karimi, Keikhosro; Niklasson, Claes; Taherzadeh, Mohammad J

    2010-12-01

    A novel process has been developed for separation of the cellulose, i.e. cotton and viscose, from blended-fibers waste textiles. An environmentally friendly cellulose solvent, N-methylmorpholine-N-oxide (NMMO) was used in this process for separation and pretreatment of the cellulose. This solvent was mixed with blended-fibers textiles at 120 °C and atmospheric pressure to dissolve the cellulose and separate it from the undissolved non-cellulosic fibers. Water was then added to the solution in order to precipitate the cellulose, while both water and NMMO were reused after separation by evaporation. The cellulose was then either hydrolyzed by cellulase enzymes followed by fermentation to ethanol, or digested directly to produce biogas. The process was verified by testing 50/50 polyester/cotton and 40/60 polyester/viscose-blended textiles. The polyesters were purified as fibers after the NMMO treatments, and up to 95% of the cellulose fibers were regenerated and collected on a filter. A 2-day enzymatic hydrolysis and 1-day fermentation of the regenerated cotton and viscose resulted in 48 and 50 g ethanol/g regenerated cellulose, which were 85% and 89% of the theoretical yields, respectively. This process also resulted in a significant increase of the biogas production rate. While untreated cotton and viscose fibers were converted to methane by respectively, 0.02% and 1.91% of their theoretical yields in 3 days of digestion, the identical NMMO-treated fibers resulted into about 30% of yield at the same period of time.

  10. Recognition of diamond grains on surface of fine diamond grinding wheel

    Institute of Scientific and Technical Information of China (English)

    Fengwei HUO; Zhuji JIN; Renke KANG; Dongming GUO; Chun YANG

    2008-01-01

    The accurate evaluation of grinding wheel sur-face topography, which is necessary for the investigation of the grinding principle, optimism, modeling, and simu-lation of a grinding process, significantly depends on the accurate recognition of abrasive grains from the measured wheel surface. A detailed analysis of the grain size distri-bution characteristics and grain profile wavelength of the fine diamond grinding wheel used for ultra-precision grinding is presented. The requirements of the spatial sampling interval and sampling area for instruments to measure the surface topography of a diamond grinding wheel are discussed. To recognize diamond grains, digital filtering is used to eliminate the high frequency disturb-ance from the measured 3D digital surface of the grinding wheel, the geometric features of diamond grains are then extracted from the filtered 3D digital surface, and a method based on the grain profile frequency characteris-tics, diamond grain curvature, and distance between two adjacent diamond grains is proposed. A 3D surface pro-filer based on scanning white light interferometry is used to measure the 3D surface topography of a #3000 mesh resin bonded diamond grinding wheel, and the diamond grains are then recognized from the 3D digital surface. The experimental result shows that the proposed method is reasonable and effective.

  11. Techno-economic evaluation of stillage treatment with anaerobic digestion in a softwood-to-ethanol process

    Directory of Open Access Journals (Sweden)

    Barta Zsolt

    2010-09-01

    Full Text Available Abstract Background Replacing the energy-intensive evaporation of stillage by anaerobic digestion is one way of decreasing the energy demand of the lignocellulosic biomass to the ethanol process. The biogas can be upgraded and sold as transportation fuel, injected directly into the gas grid or be incinerated on-site for combined heat and power generation. A techno-economic evaluation of the spruce-to-ethanol process, based on SO2-catalysed steam pretreatment followed by simultaneous saccharification and fermentation, has been performed using the commercial flow-sheeting program Aspen Plus™. Various process configurations of anaerobic digestion of the stillage, with different combinations of co-products, have been evaluated in terms of energy efficiency and ethanol production cost versus the reference case of evaporation. Results Anaerobic digestion of the stillage showed a significantly higher overall energy efficiency (87-92%, based on the lower heating values, than the reference case (81%. Although the amount of ethanol produced was the same in all scenarios, the production cost varied between 4.00 and 5.27 Swedish kronor per litre (0.38-0.50 euro/L, including the reference case. Conclusions Higher energy efficiency options did not necessarily result in lower ethanol production costs. Anaerobic digestion of the stillage with biogas upgrading was demonstrated to be a favourable option for both energy efficiency and ethanol production cost. The difference in the production cost of ethanol between using the whole stillage or only the liquid fraction in anaerobic digestion was negligible for the combination of co-products including upgraded biogas, electricity and district heat.

  12. Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding

    Directory of Open Access Journals (Sweden)

    Zhang Dongkun

    2015-04-01

    Full Text Available Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication (MQL, and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm3, respectively. The specific grinding energy significantly decreased to 32.7 J/mm3 in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%, respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%, and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS2, carbon nanotube (CNT, and ZrO2 nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS2 nanoparticle was only 32.7 J/mm3, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS2 nanoparticle, which indicated its remarkable lubrication effects. Furthermore, the role of MoS2 particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS2 volume concentrations of 1%, 2%, and 3% were used. Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS2 nanoparticle volume concentration increased. Satisfactory grinding surface lubrication effects were obtained with 2% MoS2 nanoparticle volume concentration.

  13. Changeing of fly ash leachability after grinding

    Science.gov (United States)

    Lakatos, J.; Szabo, R.; Racz, A.; Banhidi, O.; Mucsi, G.

    2016-04-01

    Effect of grinding on the reactivity of fly ash used for geopolymer production was tested. Extraction technique using different alkaline and acidic solutions were used for detect the change of the solubility of elements due to the physical and mechano-chemical transformation of minerals in function of grinding time. Both the extraction with alkaline and acidic solution have detected improvement in solubility in function of grinding time. The enhancement in alkaline solution was approx. 100% in case of Si and Al. The acidic medium able to dissolve the fly ash higher manner than the alkaline, therefore the effect of grinding was found less pronounced.

  14. Study on the Friction Coefficient in Grinding

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The friction between the abrasive grains and workpi ec e is a crutial factor determining the main grinding output. Few studies have bee n carried out investigating the values of the friction coefficient in grinding, due to the difficulty of direct measurement. In this paper, a mathematical model of the friction coefficient in grinding has been established with the aid of a new grinding parameter C ge, which has close relations to wheel wear rate Z s, metal removal rate Z w, specific energy u and gr...

  15. FRACTURE FEATURES OF METAL BINDING WHEN DIAMOND-SPARK GRINDING

    Directory of Open Access Journals (Sweden)

    Yury GUTSALENKO

    2012-05-01

    Full Text Available The hypothesis of the influence of binding energy of metal on the processes of destruction and mass transfer at high-speed machining is considered. Some nonconventional processes of cleaning of intergranularity spaces from waste products at diamond-spark grinding are explained, the approach to assessment of metal resistance in these processes is proposed and eo ipso modern conception of processes in chip formation zone under condition of electric discharge effect is supplemented

  16. Investigation on drilling-grinding of CFRP

    Institute of Scientific and Technical Information of China (English)

    Yanming QUAN; Wenwang ZHONG

    2009-01-01

    It is difficult to machine polymer matrix composites reinforced by carbon fibre, and the hole-making process is the most necessary machining process for composite plate products. Conventional drills have a very short life in the drilling of this kind of composites and the quality of the hole is very poor. In this paper, the cemented or plated diamond core tools are tested to make holes in carbon fibre/epoxy composite plates. The effects of machining parameters, cooling and chip removal on the tool life, and the hole quality are investigated. The results indicate that the material removal mechanism of the two kinds of diamond tools is not like the cutting effect of the conventional drilling but similar to that of grinding. Satisfactory effects in making holes in the composites are obtained--quite acceptable machined hole quality, low costs, and long wear-resistant endurance.

  17. Contact and Non-contact Measurements of Grinding Pins

    Directory of Open Access Journals (Sweden)

    Magdziak Marek

    2015-01-01

    Full Text Available The paper presents the results of contact and non-contact measurements of external profiles of selected grinding pins. The measurements were conducted in order to choose the appropriate measuring technique in the case of the considered measurement task. In the case of contact measurements the coordinate measuring machine ACCURA II was applied. The used coordinate measuring machine was equipped with the contact scanning probe VAST XT and the Calypso inspection software. Contact coordinate measurements were performed by using of different measurement strategies. The applied strategies included different scanning velocities and distances between measured points. Non-contact measurements were conducted by means of the tool presetter produced by the Mahr company. On the basis of gained results the guidelines concerning measurements of grinding pins were formulated. The measurements of analyzed grinding pins performed by means of the non-contact measuring system are characterized by higher reproducibility than the contact measurements. The low reproducibility of contact measurements may be connected with the inaccuracy of the selected coordinate measuring machine and the measuring probe, the measurement parameters and environmental conditions in the laboratory where the coordinate measuring machine is located. Moreover, the paper presents the possible application of results of conducted investigations. The results of non-contact measurements can be used in the simulation studies of grinding processes. The simulations may reduce the costs of machining processes.

  18. Valorization of sugar-to-ethanol process waste vinasse: A novel biorefinery approach using edible ascomycetes filamentous fungi.

    Science.gov (United States)

    Nair, Ramkumar B; Taherzadeh, Mohammad J

    2016-12-01

    The aim of the present work was to study the integration of edible ascomycetes filamentous fungi into the existing sugar- or molasses-to-ethanol processes, to grow on vinasse or stillage and produce ethanol and protein-rich fungal biomass. Two fungal strains, Neurospora intermedia and Aspergillus oryzae were examined in shake flasks and airlift-bioreactors, resulting in reduction of vinasse COD by 34% and viscosity by 21%. Utilization of glycerol and sugars were observed, yielding 202.4 or 222.8g dry fungal biomass of N. intermedia or A. oryzae respectively, per liter of vinasse. Integration of the current process at an existing ethanol facility producing about 100,000m(3) of ethanol per year could produce around 200,000-250,000tons of dry fungal biomass (40-45% protein) together with about 8800-12,600m(3) extra ethanol (8.8-12.6% of production-rate improvement). Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. Single Temperature Liquefaction process at different operating pHs to improve ethanol production from Indian rice and corn feedstock.

    Science.gov (United States)

    Gohel, V; Ranganathan, K; Duan, G

    2016-10-13

    Conventional grain ethanol manufacturing is a high-temperature energy-intensive process comprising of multiple-unit operations when combined with lower ethanol recovery results in higher production cost. In liquefaction, jet cooking accounts for significant energy cost, while strong acid or base used for pH adjustment presents a safety hazard. A need is felt for sustainable ethanol manufacturing process that is less hazardous, consumes lower energy, and operates in a low pH range of 4.50-5.50. A single temperature liquefaction (STL) process that could efficiently operate at lower liquefaction temperature over a pH range of 4.50-5.50 was developed using rice and corn feedstock. Ethanol recovery witnessed at pH 4.5, 5.0, and 5.5 are 481.2 ± 1.5, 492.4 ± 1.5, and 493.6 ± 1.5 L MT(-1) rice, respectively. Similarly, ethanol recovery witnessed at pH 4.5, 5.0, and 5.5 are 404.6 ± 1.3, 413.9 ± 0.8, and 412.4 ± 1.8 L MT(-1) corn, respectively. The improvement in ethanol recovery is attributed to higher starch conversion by alpha-amylase even at pH as low as 4.50. Thus, the STL process operated at pH lower than 5.20 is poised to enhance sustainability by offering dual advantage of energy as well as chemical saving.

  20. Effect of Ethanol Addition in the Combustion Process During Warm-UPS and Half Open Throttle on Port-Injection Gasoline Engine

    Directory of Open Access Journals (Sweden)

    Beny Cahyono

    2011-01-01

    Full Text Available Problem statement: Ethanol is an alternative fuel with huge potential that can be used in gasoline engines. Addition of ethanol in fuel will affect the fuel properties, fuel properties change will affect the engine performance. Approach: To determine the effect of adding ethanol to gasoline engines, in this study are tested using gasoline, ethanol 10 and 20% ethanol. Results: Testing is done at the time of warm-ups and half-open throttle. From the experiment will know adding ethanol in the process of warming-up and half-open throttle was a decline emission, at half open throttle will increase CO2 emissions and reduce HC and CO, during warm-ups that while the increased CO but decreases CO2. Conclusion/Recommendations: Although experiments on the throttle partially open, the test under 3000 rpm using 10 and 20% ethanol will reduce power, but at 3500 rpm to increase engine power.

  1. Next generation grinding spindle for cost-effective manufacture of advanced ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A.; Laurich, M.A.

    2000-01-01

    Finish grinding of advanced structural ceramics has generally been considered an extremely slow and costly process. Recently, however, results from the High-Speed, Low-Damage (HSLD) program have clearly demonstrated that numerous finish-process performance benefits can be realized by grinding silicon nitride at high wheel speeds. A new, single-step, roughing-process capable of producing high-quality silicon nitride parts at high material removal rates while dramatically reducing finishing costs has been developed.

  2. Role of classification in grinding using the electromagnetic mill. A case study

    Directory of Open Access Journals (Sweden)

    Wolosiewicz-Glab Marta

    2016-01-01

    Full Text Available In the process of classification, one of the methods used to evaluate the effectiveness classifiers is to plot a separation curve, which determines the size of seprated particles and characterizes the process accuracy. The article presents an assessment of the impact of parameters on grinding and classification using an electromagnetic mill. The results allow a detailed assessment of the effectiveness and efficiency of the device and facilitate the optimization of the grinding process by establishing an appropriate control algorithms.

  3. Isolation, identification and optimization of ethanol producing bacteria from Saccharomyces-based fermentation process of alcohol industries in Iran

    Directory of Open Access Journals (Sweden)

    Hoda Ebrahimi

    2013-01-01

    Full Text Available Introduction: Due to the vast growth of world population, consumption of a lot of energy, limited energy supply and rising prices of fuel oil in the future, other alternative energy source is essential. Ethanol is renewable and a safe fuel and it is mainly based on microbial fermentation. The purpose of this study was isolation of high ethanol producing bacteria from the fermentation process of alcohol industries and optimization of growth conditions to be introduced to the industries. Materials and methods: The samples that were collected from fermentation tanks of alcohol industries were enriched in ZSM medium. To isolate the ethanol producing bacteria, the enriched culture was transferred on RMA agar. Bacterial growth conditions and their effects on ethanol production were optimized based on pH, growth temperature, agitation, fermentation time, initial substrate concentration and carbon and nitrogen sources. In addition, the morphological, physiological and molecular characterizations were investigated for identification of the isolates.Results: Three bacterial isolates ZYM7, ZYM8 and ZYM9 were isolated from fermentation tank. All isolates were able to produce ethanol 5.00, 7.60 and 4.00 gL-1 after 48 hours, respectively. The results demonstrated that all isolates were able to consume most sugars sources specially pentose carbon xylose. The isolate ZYM7 produced 13.00 gL-1 ethanol by consumption of xylose. The results of morphological and physiological characteristics showed that ZYM7 belonged to Lactobacillus sp. and ZYM8 and ZYM9 belonged to Acetobacter sp. Moreover, 16S rRNA sequencing and phylogenetic analyses exhibited that ZYM7 was similar to Lactobacillus rhamnosus with 99% homology and ZYM8 and ZYM9 were similar to Acetobacter pasteurianus with 99 and 98% homology, respectively.Discussion and conclusion: The results showed that that the isolated bacteria were suitable candidates to produce ethanol from raw material enriched with

  4. Identification and Quantification of Processes Affecting the Fate of Ethanol-Blended Fuel in the Subsurface

    Science.gov (United States)

    Devries, J. M.; Mayer, K. U.

    2015-12-01

    At present, the oil and gas industry distributes gasoline with an ethanol content of up to 10% (E10) to the consumer. However, ethanol advocates are promoting gasoline blends with higher ethanol content to be introduced into the market (e.g., E20, corresponding to an ethanol content of 20%). The likelihood of unintended fuel releases with elevated ethanol concentrations through surficial spills or from underground storage systems will therefore increase. A particular concern is the increased rate of CH4 and CO2 production as the spill biodegrades, which is believed to be associated with the increased ethanol content in the fuel. Consequently, high gas generation rates associated with ethanol-blended fuels may amplify the risk of vapor intrusion of CH4 and BTEX into basements or other subsurface structures that may be nearby. A comprehensive and comparative study on the fate of higher concentration ethanol-blended fuels in the subsurface has not been conducted to date. The present study focuses on determining the fate of ethanol blended fuels in the subsurface through a series of controlled and instrumented laboratory column experiments. The experiments compare the behavior of pure gasoline with that of ethanol-blended fuels for different soil types (sand and silt) in columns 2 meters tall and 30cm in diameter. The column experiments focus on the quantification of gas generation by volatilization and biodegradation and 1-D vertical fate and transport of CO2, CH4, benzene and toluene through the vadose zone. The fuel blends have been injected into the lower third of the columns and gas composition and fluxes within the column are being monitored over time. The goal of this study is to contribute to the scientific foundation that will allow gauging the level of risk and the need for remediation at fuel spill sites with higher ethanol blends.

  5. Precision diamond grinding of ceramics and glass

    Energy Technology Data Exchange (ETDEWEB)

    Smith, S.; Paul, H.; Scattergood, R.O.

    1988-12-01

    A new research initiative will be undertaken to investigate the effect of machine parameters and material properties on precision diamond grinding of ceramics and glass. The critical grinding depth to initiate the plastic flow-to-brittle fracture regime will be directly measured using plunge-grind tests. This information will be correlated with machine parameters such as wheel bonding and diamond grain size. Multiaxis grinding tests will then be made to provide data more closely coupled with production technology. One important aspect of the material property studies involves measuring fracture toughness at the very short crack sizes commensurate with grinding damage. Short crack toughness value`s can be much less than the long-crack toughness values measured in conventional fracture tests.

  6. Surface quality prediction model of nano-composite ceramics in ultrasonic vibration-assisted ELID mirror grinding

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Bo; Chen, Fan; Jia, Xiao-feng; Zhao, Chong-yang; Wang, Xiao-bo [Henan Polytechnic University, Jiaozuo (China)

    2017-04-15

    Ultrasonic vibration-assisted Electrolytic in-process dressing (ELID) grinding is a highly efficient and highly precise machining method. The surface quality prediction model in ultrasonic vibration-assisted ELID mirror grinding was studied. First, the interaction between grits and workpiece surface was analyzed according to kinematic mechanics, and the surface roughness model was developed. The variations in surface roughness under different parameters was subsequently calculated and analyzed by MATLAB. Results indicate that compared with the ordinary ELID grinding, ultrasonic vibration-assisted ELID grinding is superior, because it has more stable and better surface quality and has an improved range of ductile machining.

  7. Getting to Yes or Bailing on No: The Site Selection Process of Ethanol Plants in Wisconsin

    Science.gov (United States)

    Tigges, Leann M.; Noble, Molly

    2012-01-01

    Prior studies of ethanol location rest on the assumption that ethanol producers are economic free agents--evaluating sites as if all counties are contenders for their business, weighing the availability of feedstocks along with their infrastructure needs, operating without ties to localities, and being subject to enticement from policy incentives.…

  8. Novel technologies for enhanced production of ethanol: impact of high productivity on process economics

    Science.gov (United States)

    In these studies Saccharomyces cerevisiae NRRL Y-566 was used to produce ethanol from a concentrated glucose (250-300 gL-1) solution. When fermentation media were supplemented with CaCO3 and CaCl2, ethanol concentrations, yield, and productivities were improved significantly. In control batch fermen...

  9. Getting to Yes or Bailing on No: The Site Selection Process of Ethanol Plants in Wisconsin

    Science.gov (United States)

    Tigges, Leann M.; Noble, Molly

    2012-01-01

    Prior studies of ethanol location rest on the assumption that ethanol producers are economic free agents--evaluating sites as if all counties are contenders for their business, weighing the availability of feedstocks along with their infrastructure needs, operating without ties to localities, and being subject to enticement from policy incentives.…

  10. Ethanol Fermentation Performance of Grain Sorghums (Sorghum bicolor) with Modified Endosperm Matrices

    Energy Technology Data Exchange (ETDEWEB)

    Wu, X.; Jampala, B; Robbins, A; Hays, D; Yan, S; Xu, F; Rooney, W; Peterson, G; Shi, Y; Wang, D

    2010-01-01

    We tested 13 sorghum entries (lines and hybrids) with different endosperm matrices for ethanol production using a laboratory dry grind process. Waxy and heterowaxy samples had the highest efficiencies. Free amino nitrogen (FAN) contents in sorghum samples were positively related to the fermentation rate during fermentation (R{sup 2} = 0.8618). Dried distiller's grain with solubles (DDGS) from different sorghums had significantly different crude protein and crude fat contents. Residual starch content in DDGS ranged from 0.60% for the most efficient sample to 2.66% for the least efficient sample. This study showed that the HD lines (TX1, TX3, TX5, TX7, and TX9) with modified endosperm protein matrix have several attributes desirable for ethanol production: easily pasted starch granules, significantly higher FAN content in finished mashes, 30-45% faster ethanol fermentation rate during early stages, and 50-60% higher lysine content in DDGS.

  11. Functional genomics analysis of low concentration of ethanol in human hepatocellular carcinoma (HepG2 cells. Role of genes involved in transcriptional and translational processes

    Directory of Open Access Journals (Sweden)

    Francisco Castaneda, Sigrid Rosin-Steiner, Klaus Jung

    2007-01-01

    Full Text Available We previously found that ethanol at millimolar level (1 mM activates the expression of transcription factors with subsequent regulation of apoptotic genes in human hepatocellular carcinoma (HCC HepG2 cells. However, the role of ethanol on the expression of genes implicated in transcriptional and translational processes remains unknown. Therefore, the aim of this study was to characterize the effect of low concentration of ethanol on gene expression profiling in HepG2 cells using cDNA microarrays with especial interest in genes with transcriptional and translational function. The gene expression pattern observed in the ethanol-treated HepG2 cells revealed a relatively similar pattern to that found in the untreated control cells. The pairwise comparison analysis demonstrated four significantly up-regulated (COBRA1, ITGB4, STAU2, and HMGN3 genes and one down-regulated (ANK3 gene. All these genes exert their function on transcriptional and translational processes and until now none of these genes have been associated with ethanol. This functional genomic analysis demonstrates the reported interaction between ethanol and ethanol-regulated genes. Moreover, it confirms the relationship between ethanol-regulated genes and various signaling pathways associated with ethanol-induced apoptosis. The data presented in this study represents an important contribution toward the understanding of the molecular mechanisms of ethanol at low concentration in HepG2 cells, a HCC-derived cell line.

  12. Optimization of Metal Removal Rateon Cylindrical Grinding For Is 319 Brass Using Taguchi Method

    Directory of Open Access Journals (Sweden)

    Gaurav Upadhyay

    2015-06-01

    Full Text Available Cylindrical grinding is one of the most important metal cutting processes used extensively in the Metal finishing operations. Metal removal rate and surface finish are the important output responses in the production with respect to quantity and quality respectively. The objective of this paper is to arrive at the optimal grinding conditions that will maximize metal removal rate when grinding IS 319 brass. Empirical models were developed using design of experiments by Taguchi L9 Orthogonal Array and the adequacy of the developed model is tested with ANOVA.

  13. [Radical formation by grinding of commercial tablets according to hospital and pharmacy prescription].

    Science.gov (United States)

    Kuzuya, Masayuki; Kondo, Shin-ichi; Ishikawa, Takaaki; Furuta, Youji; Aramaki, Hideki; Sasai, Yasushi; Yamauchi, Yukinori

    2005-04-01

    We examined mechanoradical formation in the grinding process of commercial tablets using electron spin resonance (ESR). Mechanoradicals were detected in all tested samples (23 types of commercial tablets) when the ball-milling of tablets was conducted under anaerobic conditions and some were fairly stable even in air. Thus the grinding may cause changes in the physicochemical properties of ingredients included in commercial tablets. Because high quality is demanded in pharmaceuticals, these results suggest more caution should be taken in the grinding of commercial tablets in hospitals and pharmacies.

  14. Crystalline silica dust and respirable particulate matter during indoor concrete grinding - wet grinding and ventilated grinding compared with uncontrolled conventional grinding.

    Science.gov (United States)

    Akbar-Khanzadeh, Farhang; Milz, Sheryl; Ames, April; Susi, Pamela P; Bisesi, Michael; Khuder, Sadik A; Akbar-Khanzadeh, Mahboubeh

    2007-10-01

    The effectiveness of wet grinding (wet dust reduction method) and ventilated grinding (local exhaust ventilation method, LEV) in reducing the levels of respirable crystalline silica dust (quartz) and respirable suspended particulate matter (RSP) were compared with that of uncontrolled (no dust reduction method) conventional grinding. A field laboratory was set up to simulate concrete surface grinding using hand-held angle grinders in an enclosed workplace. A total of 34 personal samples (16 pairs side-by-side and 2 singles) and 5 background air samples were collected during 18 concrete grinding sessions ranging from 15-93 min. General ventilation had no statistically significant effect on operator's exposure to dust. Overall, the arithmetic mean concentrations of respirable crystalline silica dust and RSP in personal air samples during: (i) five sessions of uncontrolled conventional grinding were respectively 61.7 and 611 mg/m(3) (ii) seven sessions of wet grinding were 0.896 and 11.9 mg/m(3) and (iii) six sessions of LEV grinding were 0.155 and 1.99 mg/m(3). Uncontrolled conventional grinding generated relatively high levels of respirable silica dust and proportionally high levels of RSP. Wet grinding was effective in reducing the geometric mean concentrations of respirable silica dust 98.2% and RSP 97.6%. LEV grinding was even more effective and reduced the geometric mean concentrations of respirable silica dust 99.7% and RSP 99.6%. Nevertheless, the average level of respirable silica dust (i) during wet grinding was 0.959 mg/m(3) (38 times the American Conference of Governmental Industrial Hygienists [ACGIH] threshold limit value [TLV] of 0.025 mg/m(3)) and (ii) during LEV grinding was 0.155 mg/m(3) (6 times the ACGIH TLV). Further studies are needed to examine the effectiveness of a greater variety of models, types, and sizes of grinders on different types of cement in different positions and also to test the simulated field lab experimentation in the field.

  15. Both Analysis and Discussion of Processing Situations for Glass with the Special Shape Grinding%异型玻璃磨边加工现状的分析与探讨

    Institute of Scientific and Technical Information of China (English)

    杨兰玉; 李英

    2016-01-01

    通过分析国内外异型玻璃磨边加工和磨边机的发展现状,提出使用机器人技术来解决异型玻璃磨边问题,探讨了异形玻璃磨边机器人的关键技术,并给出两种解决方案,对提高我国异型玻璃加工的自动化程度具有一定的指导意义.%Development status of Grinding Edge and Grind machine for glass with the special shape at home and abroad was analyzed, Grinding edge problems for glass with the special shape were solved by using robotic technology, the key technologies of grind machine for glass with the special shape were discussed, and two solutions were given. It has a certain guiding significance to enhance the automation of glass with the special shape grinding in China.

  16. Process Design and Economics for Biochemical Conversion of Lignocellulosic Biomass to Ethanol: Dilute-Acid Pretreatment and Enzymatic Hydrolysis of Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Humbird, D.; Davis, R.; Tao, L.; Kinchin, C.; Hsu, D.; Aden, A.; Schoen, P.; Lukas, J.; Olthof, B.; Worley, M.; Sexton, D.; Dudgeon, D.

    2011-03-01

    This report describes one potential biochemical ethanol conversion process, conceptually based upon core conversion and process integration research at NREL. The overarching process design converts corn stover to ethanol by dilute-acid pretreatment, enzymatic saccharification, and co-fermentation. Building on design reports published in 2002 and 1999, NREL, together with the subcontractor Harris Group Inc., performed a complete review of the process design and economic model for the biomass-to-ethanol process. This update reflects NREL's current vision of the biochemical ethanol process and includes the latest research in the conversion areas (pretreatment, conditioning, saccharification, and fermentation), optimizations in product recovery, and our latest understanding of the ethanol plant's back end (wastewater and utilities). The conceptual design presented here reports ethanol production economics as determined by 2012 conversion targets and 'nth-plant' project costs and financing. For the biorefinery described here, processing 2,205 dry ton/day at 76% theoretical ethanol yield (79 gal/dry ton), the ethanol selling price is $2.15/gal in 2007$.

  17. Biorefinery process for protein extraction from oriental mustard (Brassica juncea (L.) Czern.) using ethanol stillage.

    Science.gov (United States)

    Ratanapariyanuch, Kornsulee; Tyler, Robert T; Shim, Youn Young; Reaney, Martin Jt

    2012-01-12

    Large volumes of treated process water are required for protein extraction. Evaporation of this water contributes greatly to the energy consumed in enriching protein products. Thin stillage remaining from ethanol production is available in large volumes and may be suitable for extracting protein rich materials. In this work protein was extracted from ground defatted oriental mustard (Brassica juncea (L.) Czern.) meal using thin stillage. Protein extraction efficiency was studied at pHs between 7.6 and 10.4 and salt concentrations between 3.4 × 10-2 and 1.2 M. The optimum extraction efficiency was pH 10.0 and 1.0 M NaCl. Napin and cruciferin were the most prevalent proteins in the isolate. The isolate exhibited high in vitro digestibility (74.9 ± 0.80%) and lysine content (5.2 ± 0.2 g/100 g of protein). No differences in the efficiency of extraction, SDS-PAGE profile, digestibility, lysine availability, or amino acid composition were observed between protein extracted with thin stillage and that extracted with NaCl solution. The use of thin stillage, in lieu of water, for protein extraction would decrease the energy requirements and waste disposal costs of the protein isolation and biofuel production processes.

  18. Optimization of Multilevel Ethanol Leaching Process of Porang Flour (Amorphophallus muelleri Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Anni Faridah

    2013-01-01

    Full Text Available Porang flour is a processed product derived from porang tuber (Amorphophallus oncophyllus, contains polysaccharide hydrocolloid such as glucomannan and it can beused as gelatinization, viscosity, filming, emulsifier and stabilizer agent. Porang flour has low content of glucomannan, contributing to its dark brown color and contains high level of calcium oxalate which can cause itching, irritation and other health effects. In this study, the multilevel ethanol optimization and maceration method were used toextract the glucomannan content from porang flour by the leaching process. Response surface methodology (RSM, Central Composite Design (CCD on three independent variables leaching time (X1, stirring speed (X2 and ratio of solvent to flour (X3 with response of glucomannan content and calcium oxalate were used as a tools to study the optimum responses. Responses model were quadratic with optimal condition as follows: leaching time was 4 h 6 min and 18 sec, stirring speed was at 443.45 rpm and ratio of solvent to flour was 8.92 ml/g. Under these conditions, the experimental yield of glucomannan content and calcium oxalate were 79.19 % and 0.08 %, respectively, which were very close to the predicted values of 79.26 % and 0.07 %, respectively.

  19. Cellulosic ethanol

    DEFF Research Database (Denmark)

    Lindedam, Jane; Bruun, Sander; Jørgensen, Henning

    2010-01-01

    Background Variations in sugar yield due to genotypic qualities of feedstock are largely undescribed for pilot-scale ethanol processing. Our objectives were to compare glucose and xylose yield (conversion and total sugar yield) from straw of five winter wheat cultivars at three enzyme loadings (2...

  20. High speed low damage grinding of advanced ceramics - Phase II Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A.; Malkin, S.

    2000-02-01

    In the manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. As a result, one of the most challenging tasks faced by manufacturing process engineers is the development of a ceramic finishing process to maximize part throughput while minimizing costs and associated scrap levels. The efforts summarized in this report represent the second phase of a program whose overall objective was to develop a single-step, roughing-finishing process suitable for producing high-quality silicon nitride parts at high material removal rates and at substantially lower cost than traditional, multi-stage grinding processes. More specifically, this report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding which employs elevated wheel speeds to achieve the small grain depths of cut necessary for low-damage grinding while operating at relatively high material removal rates. The study employed the combined use of laboratory grinding tests, mathematical grinding models, and characterization of the resultant surface condition. A single-step, roughing-finishing process operating at high removal rates was developed and demonstrated.

  1. Energy Efficient Hybrid Vapor Stripping-Vapor Permeation Process for Ethanol Recovery ad Dehydration

    Science.gov (United States)

    Distillation combined with molecular sieve dehydration is the current state of the art for fuel grade ethanol production from fermentation broths. To improve the sustainability of bioethanol production, energy efficient separation alternatives are needed, particularly for lower f...

  2. Ethanol production from steam exploded rapeseed straw and the process simulation using artificial neural networks

    DEFF Research Database (Denmark)

    Talebnia, Farid; Mighani, Moein; Rahimnejad, Mostafa

    2015-01-01

    Rapeseed straw was utilized as a cheap raw material for ethanol production. Effects of steam explosion on chemical composition, enzymatic hydrolysis (EH) and simultaneous saccharification and fermentation (SSF) were studied. Changes in the pretreatment conditions showed strong effects...

  3. Energy Efficient Hybrid Vapor Stripping-Vapor Permeation Process for Ethanol Recovery ad Dehydration

    Science.gov (United States)

    Distillation combined with molecular sieve dehydration is the current state of the art for fuel grade ethanol production from fermentation broths. To improve the sustainability of bioethanol production, energy efficient separation alternatives are needed, particularly for lower f...

  4. Quality Estimation of Dry Grinding of Skiving Cutters With Organic Bonding Diamond Wheels

    Science.gov (United States)

    Filippov, A. V.; Shamarin, N. N.; Podgornykh, O. A.; Rubtsov, V. E.

    2016-08-01

    Engineering process preparation requires proper preparation of cutting tools. It influences not only the performance of the tools but also the quality of workpiece surface machining. One of the promising environmentally friendly trends of mechanical treatment is grinding without using lubricating cooling liquid. This method can considerably influence the quality of cutting tools grinding. Smoothing skiving turning is an effective treatment method providing high efficiency and workpiece quality. Proper preparation of cutting edges is especially important in this process. For that purpose we have carried out a research in grinding changeable carbide inserts for skiving turning by means of grinding wheels with different grain size. The influence of different combinations of wheels on roughness of the inserts front and rear surfaces and quality of cutting edge was studied with the help of laser confocal microscopy.

  5. Visualization and Measurement of Adsorption/Desorption Process of Ethanol in Activated Carbon Adsorber

    Science.gov (United States)

    Asano, Hitoshi; Murata, Kenta; Takenaka, Nobuyuki; Saito, Yasushi

    Adsorption refrigerator is one of the efficient tools for waste heat recovery, because the system is driven by heat at relative low temperature. However, the coefficient of performance is low due to its batch operation and the heat capacity of the adsorber. In order to improve the performance, it is important to optimize the configuration to minimize the amount of driving heat, and to clarify adsorption/desorption phenomena in transient conditions. Neutron radiography was applied to visualize and measure the adsorption amount distribution in an adsorber. The visualization experiments had been performed at the neutron radiography facility of E-2 port of Kyoto University Research Reactor. Activated carbon and ethanol were used as the adsorbent and refrigerant. From the acquired radiographs, adsorption amount was quantitatively measured by applying the umbra method using a checkered neutron absorber with boron powder. Then, transient adsorption and desorption processes of a rectangular adsorber with 84 mm in width, 50 mm in height and 20 mm in depth were visualized. As the result, the effect of fins in the adsorbent layer on the adsorption amount distribution was clearly visualized.

  6. Carboxymethylcellulose Obtained by Ethanol/Water Organosolv Process Under Acid Conditions

    Science.gov (United States)

    Ruzene, Denise S.; Gonçalves, Adilson R.; Teixeira, José A.; Pessoa de Amorim, Maria T.

    Sugar cane bagasse pulps were obtained by ethanol/water organosolv process under acid and alkaline conditions. The best condition of acid pulping for the sugarcane bagasse was 0.02 mol/L sulfuric acid at 160°C, for 1h, whereas the best condition for alkaline pulping was 5% sodium hydroxide (base pulp) at 160°C, for 3h. For the residual lignin removal, the acid and alkaline pulps were submitted to a chemical bleaching using sodium chlorite. Pulps under acid and alkaline conditions bleached with sodium chlorite presented viscosities of 3.6 and 7.8 mPas, respectively, and μ-kappa numbers of 1.1 and 2.4, respectively. The pulp under acid condition, bleached with sodium chlorite was used to obtain carboxymethylcellulose (CMC). CMC yield was 35% (pulp based), showing mass gain after the carboxymethylation reaction corresponding to 23.6% of substitution or 0.70 groups-CH2COONa per unit of glucose residue. The infrared spectra showed the CMC characteristic bands and by the infrared technique it was possible to obtain a substitution degree (0.63), similar to the substitution degree calculated by mass gain (0.70).

  7. Cellulosic ethanol: interactions between cultivar and enzyme loading in wheat straw processing

    Directory of Open Access Journals (Sweden)

    Felby Claus

    2010-11-01

    Full Text Available Abstract Background Variations in sugar yield due to genotypic qualities of feedstock are largely undescribed for pilot-scale ethanol processing. Our objectives were to compare glucose and xylose yield (conversion and total sugar yield from straw of five winter wheat cultivars at three enzyme loadings (2.5, 5 and 10 FPU g-1 dm pretreated straw and to compare particle size distribution of cultivars after pilot-scale hydrothermal pretreatment. Results Significant interactions between enzyme loading and cultivars show that breeding for cultivars with high sugar yields under modest enzyme loading could be warranted. At an enzyme loading of 5 FPU g-1 dm pretreated straw, a significant difference in sugar yields of 17% was found between the highest and lowest yielding cultivars. Sugar yield from separately hydrolyzed particle-size fractions of each cultivar showed that finer particles had 11% to 21% higher yields than coarse particles. The amount of coarse particles from the cultivar with lowest sugar yield was negatively correlated with sugar conversion. Conclusions We conclude that genetic differences in sugar yield and response to enzyme loading exist for wheat straw at pilot scale, depending on differences in removal of hemicellulose, accumulation of ash and particle-size distribution introduced by the pretreatment.

  8. The Inlet Engine Valves Grinding Using Different Types of Cutting Fluids and Grinding Wheels

    Directory of Open Access Journals (Sweden)

    Eraldo Jannone da Silva

    2002-06-01

    Full Text Available In this paper an experimental research is presented in which different types of cutting fluids (a cutting oil and three different types of soluble oils and grinding wheels (alumina and vitrified CBN were tested in the inlet engine valves grinding. As evaluation parameters the workpiece residual stress and the grinding wheel wear were analyzed. The cutting fluid and the grinding wheel types adopted resulted in changes in all the parameters, due to the different lubricant abilities among the fluids and due to the differences in the mechanical and thermal properties among the abrasives tested. For grinding this steel, the CBN wheel is the best choice, mainly due to compressive residual stress results obtained for all cutting fluids tested. The cutting oil is the most adequate cutting fluid to be used, due to its higher lubricity and ability in keeping the wheel sharp for longer periods of time, reducing the overall grinding energy and the thermal damage.

  9. Accurate Tooth Lead Crowning without Twist in Cylindrical Helical Gear Grinding

    OpenAIRE

    Zhang, Hu; Fang, Chenggang; Huang, XiaoDiao

    2014-01-01

    Form grinding is a popular finishing process in manufacturing cylindrical gears with tooth flank modification. The tooth flanks are usually twisted when a lead crowning is performed only through additional radial motion during double flank grinding. For solving the problem, this paper proposes a method for application of tooth lead crowning without twist in cylindrical helical gears based on the idea of tooth form correction for spiral bevel and hypoid gears. In this method, the motion of eac...

  10. Dynamics of supercooled liquid and plastic crystalline ethanol: Dielectric relaxation and AC nanocalorimetry distinguish structural α- and Debye relaxation processes

    Science.gov (United States)

    Chua, Y. Z.; Young-Gonzales, A. R.; Richert, R.; Ediger, M. D.; Schick, C.

    2017-07-01

    Physical vapor deposition has been used to prepare glasses of ethanol. Upon heating, the glasses transformed into the supercooled liquid phase and then crystallized into the plastic crystal phase. The dynamic glass transition of the supercooled liquid is successfully measured by AC nanocalorimetry, and preliminary results for the plastic crystal are obtained. The frequency dependences of these dynamic glass transitions observed by AC nanocalorimetry are in disagreement with conclusions from previously published dielectric spectra of ethanol. Existing dielectric loss spectra have been carefully re-evaluated considering a Debye peak, which is a typical feature in the dielectric loss spectra of monohydroxy alcohols. The re-evaluated dielectric fits reveal a prominent dielectric Debye peak, a smaller and asymmetrically broadened peak, which is identified as the signature of the structural α-relaxation and a Johari-Goldstein secondary relaxation process. This new assignment of the dielectric processes is supported by the observation that the AC nanocalorimetry dynamic glass transition temperature, Tα, coincides with the dielectric structural α-relaxation process rather than the Debye process. The combined results from dielectric spectroscopy and AC nanocalorimetry on the plastic crystal of ethanol suggest the occurrence of a Debye process also in the plastic crystal phase.

  11. Develop and Demonstrate the Cellulose to Ethanol Process: Executive Summary of the Final Technical Report, 17 September 1980 - 17 March 1982

    Energy Technology Data Exchange (ETDEWEB)

    Emert, George H.; Becker, Dana K.; Bevernitz, Kurt J.; Gracheck, Stephen J.; Kienholz, Eldon W.; Rivers, Dougals B.; Zoldak, Bernadette R.; Woodford, Lindley C.

    1982-01-01

    The Biomass Research Center at the University of Arkansas was contracted by the Solar Energy Research Institute to 'Develop and Demonstrate the Cellulose to Ethanol Process.' The purpose of the contract was to accelerate site selection, site specific engineering, and research and development leading to the determination of the feasibility of economically operating a cellulose to ethanol commercial scale plant.

  12. Effect of Ripeness and Drying Process on Sugar and Ethanol Production from Giant Reed (Arundo donax L.

    Directory of Open Access Journals (Sweden)

    Egidio Viola

    2015-04-01

    Full Text Available The work highlighted the influence of the water content within the starting biomass, drying procedure and ripeness on the enzymatic digestibility of the giant reed, one of the most suitable nonfood crops for bioenergy and bio-compound production. Fresh green reed was treated as received, while oven-dried green and ripe reed were humidified before the steam explosion pretreatment that was carried out at 210 ℃ for 10 minutes. The exploded biomasses were extracted with water to remove the soluble hemicellulose and potential inhibitors; the insoluble residue was submitted to enzymatic hydrolysis and alcoholic fermentation. The process was evaluated in terms of sugars recovery and ethanol yield. After the sequence of pretreatment, enzymatic hydrolysis and fermentation by Saccharomyces cerevisiae 132 g; 103 g; 162 g of ethanol; and 77 g; 63 g; 92 g of pentosanes were respectively obtained from 1 kgDM of fresh green reed; dried green reed or ripe reed. The ripe reed contains more carbohydrates than the green reed and the resulting sugar and ethanol production was higher, in spite of lower saccharification yield. While drying the fresh biomass is good practice for biomass preservation, it negatively affects the recovery of free sugars and the ethanol production, because of fiber hornification which hinders enzyme access in the hydrolysis step.

  13. Environmental Impact of Electricity Consumption in Crushing and Grinding Processes of Traditional and Urban Gold Mining by Using Life Cycle Assessment (LCA)

    OpenAIRE

    Nur Rafidah Yahaya; Marfaiza Murad; Norhashimah Morad; Fera Fizani Ahmad Fizri

    2012-01-01

    Mining is not only an essential component of social and economic development since prehistoric time, but it also gives a large impact on our civilization. Gold is a noble metal that is highly valued. The extraction of minerals from earth is known as traditional mining. Gold also can be extracted from electronic waste or e-waste, and this new concept is called urban mining. There are many stages in traditional and urban mining process. However, in this study, the focus was on crushing and grin...

  14. Process Design Report for Wood Feedstock: Lignocellulosic Biomass to Ethanol Process Desing and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis Current and Futuristic Scenarios

    Energy Technology Data Exchange (ETDEWEB)

    Wooley, Robert [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ruth, Mark [National Renewable Energy Lab. (NREL), Golden, CO (United States); Sheehan, John [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ibsen, Kelly [National Renewable Energy Lab. (NREL), Golden, CO (United States); Majdeski, Henry [Delta-T Corporation, Lexington, KY (United States); Galves, Adrian [Delta-T Corporation, Lexington, KY (United States)

    1999-07-01

    The National Renewable Energy Laboratory (NREL) has undertaken a complete review and update of the process design and economic model for the biomass-to-ethanol process based on co-current dilute acid prehydrolysis, along with simultaneous saccharification (enzymatic) and co-fermentation. The process design includes the core technologies being researched by the U.S. Department of Energy (DOE): prehydrolysis, simultaneous saccharification and co-fermentation, and cellulase enzyme production.

  15. 硬质合金刀具螺旋槽缓进给磨削力研究%Research on Grinding Forces of Creep Feed Grinding Cemented Carbide Tool Helical Grooves

    Institute of Scientific and Technical Information of China (English)

    宋铁军; 周志雄; 李伟; 任莹晖

    2014-01-01

    The grinding forces of creep feed grinding cemented carbide tool helical groove were an-alyzed by grinding wheel discretization method that the grinding wheel was regarded as composion of different elementary discs.Based on the grinding forces and torques of creep feed grinding cemented carbide tool helical groove,a mathematical model of grinding force ratio was established to describe the blunting of the diamond grains.The accurate signals of the grinding forces and torques were achieved by setting up a measurement system.The grinding force ratio was analyzed based on the mathematical model and the experimental data.The results show that the grinding force ratio can be used for grinding process evaluation.%用离散化方法将砂轮看作是由一组不同直径的单位厚度薄片组成的,分析了硬质合金刀具螺旋槽缓进给成形磨削的磨削力;基于工件轴向磨削力和力矩建立了一个表征砂轮锐利程度的磨削力比数学模型。通过建立的测力系统测量了螺旋槽缓进给磨削过程中轴向磨削力和力矩,并对其信号进行了分析。在理论和实验的基础上获得了两种磨削参数下的磨削力比。研究结果表明,磨削力比可作为硬质合金刀具螺旋槽缓进给磨削过程的评价参数。

  16. High Efficiency ELID Grinding of Garnet Ferrite

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Hard and brittle materials such as ferrite, optical glass and ceramics have been widely used in many fields because of their good characteristics and still gain more attentions. However, it is difficult to machine and get good surface quality. Some parts made of these materials have large machining allowances and need to be produced with large batch, but the machining efficiency is very low with usual grinding method. So it is of great importance to research the high efficiency grinding technology of hard ...

  17. Influence of grinding on service properties of VT-22 powder applied in additive technologies

    Science.gov (United States)

    Zakharov, M. N.; Rybalko, O. F.; Romanova, O. V.; Gelchinskiy, B. R.; Il’inykh, S. A.; Krashaninin, V. A.

    2017-01-01

    Powder of titanium alloy (VT-22) produced by plasma-spraying was subjected to grinding to obtain powder with size less 100 microns. These powders were sprayed by plasma unit using two types of gases, namely, air and air with methane (spraying in water and sputtering of coating on steel support). Influence of grinding time on yield of powder of required fraction was studied. Morphology and phase composition of the grinded powder and plasma sprayed one were under investigation. In the result of experiments, it appears that the grinding time genuinely influences the chemical and phase compositions, but there is no effect on physical-processing properties. For powders after plasma spraying some changes of non-metal elements content were detected by chemical analysis. Using gaseous mixture of air and methane in plasma spraying unit leads to formation of a new phase in the powder according X-ray diffraction data.

  18. Efficient Fuel Pretreatment: Simultaneous Torrefaction and Grinding of Biomass

    DEFF Research Database (Denmark)

    Saleh, Suriyati Binti; Hansen, Brian Brun; Jensen, Peter Arendt

    2013-01-01

    Combining torrefaction and grinding of biomass in one reactor may be an attractive fuel pretreatment process. A combined laboratory torrefaction and ball mill reactor has been constructed for studies of the influence of temperature and residence time on the product yields and particle size......, and ash composition, where straw has a higher alkali content. This and other studies indicate that the large difference in the alkali contents of the biomasses is the main cause for the observed difference in torrefaction characteristics. Experiments with separate particle heating and grinding showed...... of straw for 90 min yielded a higher mass loss (27–60 wt %) and relative size reduction (59–95%) compared with spruce (mass loss of 10–56 wt % and size reduction of 20–60%). The two types of biomass investigated differ with respect to hemicellulose type, lignocellulosic composition, particle morphology...

  19. Comparison of Grinding Characteristics of Converter Steel Slag with and without Pretreatment and Grinding Aids

    Directory of Open Access Journals (Sweden)

    Jihui Zhao

    2016-10-01

    Full Text Available The converter steel slag cannot be widely used in building materials for its poor grindability. In this paper, the grinding characteristics of untreated and pretreated (i.e., magnetic separation steel slag were compared. Additionally, the grinding property of pretreated steel slag was also studied after adding grinding aids. The results show that the residues (i.e., oversize substance that passed a 0.9 mm square-hole screen can be considered as the hardly grinding phases (HGP and its proportion is about 1.5%. After the initial 20 min grinding, the RO phase (RO phase is a continuous solid solution which is composed of some divalent metal oxides, such as FeO, MgO, MnO, CaO, etc., calcium ferrite, and metallic iron phase made up most of the proportion of the HGP, while the metallic iron made up the most component after 70 min grinding. The D50 of untreated steel slag could only reach 32.89 μm after 50 min grinding, but that of pretreated steel slag could reach 18.16 μm after the same grinding time. The grinding efficiency of steel slag was obviously increased and the particle characteristics were improved after using grinding aids (GA, especially the particle proportions of 3–32 μm were obviously increased by 7.24%, 7.22%, and 10.63% after 40 min, 50 min, and 60 min grinding, respectively. This is mainly because of the reduction of agglomeration and this effect of GA was evidenced by SEM (scanning electron microscope images.

  20. Physical characterization of coffee after roasting and grinding

    Directory of Open Access Journals (Sweden)

    Gabriel Henrique Horta de Oliveira

    2014-09-01

    Full Text Available Flowability is an important characteristic of handling process for efficiency and reliability purpose of post-harvest operations, which are governed by the physical properties of the product. Physical properties determination is an important factor for formulation of machinery projects and sizing of post-harvest operations, which may impact considerably on the products quality, influencing directly the operation cost and company profit. Thus, the objective of this work was to evaluate and determinate some physical properties (repose angle, unit and bulk density, porosity and color coordinates, particle size, moisture content, water activity, angle of internal friction and effective angle of internal friction of coffee, such as to evaluate the influence of different roast and grinding degrees over these properties. Crude grain coffee (Coffea canephora and Coffea arabica, dehulled and dried were used. These were roasted at two levels: medium light and medium-dark brown, which Agtron numbers are, respectively, SCAA#65 and SCAA#45. After roasting process, grains were grinded at three particle sizes (thin, medium and thick. Both particle size and roast degree significantly affected physical properties of coffee. Coffee samples roasted at medium dark level obtained lower values of moisture content, water activity, repose angle, bulk and real density. Coffee samples grinded at level thin presented an increase of angle of internal friction and effective angle of internal friction, repose angle, bulk and real density, porosity and decrease of water activity values.

  1. A lignocellulosic ethanol strategy via nonenzymatic sugar production: process synthesis and analysis.

    Science.gov (United States)

    Han, Jeehoon; Luterbacher, Jeremy S; Alonso, David Martin; Dumesic, James A; Maravelias, Christos T

    2015-04-01

    The work develops a strategy for the production of ethanol from lignocellulosic biomass. In this strategy, the cellulose and hemicellulose fractions are simultaneously converted to sugars using a γ-valerolactone (GVL) solvent containing a dilute acid catalyst. To effectively recover GVL for reuse as solvent and biomass-derived lignin for heat and power generation, separation subsystems, including a novel CO2-based extraction for the separation of sugars from GVL, lignin and humins have been designed. The sugars are co-fermented by yeast to produce ethanol. Furthermore, heat integration to reduce utility requirements is performed. It is shown that this strategy leads to high ethanol yields and the total energy requirements could be satisfied by burning the lignin. The integrated strategy using corn stover feedstock leads to a minimum selling price of $5 per gallon of gasoline equivalent, which suggests that it is a promising alternative to current biofuels production approaches.

  2. Effect of media supplementation on ethanol production by simultaneous saccharification and fermentation process

    Energy Technology Data Exchange (ETDEWEB)

    Ballesteros, I.; Oliva, J.M.; Carrasco, J.C.; Ballesteros, M. (IER-CIEMAT, Madrid (Spain))

    In this study, fermentation tests of different initial glucose concentrations, ranging from 100 to 200 g/L, were conducted to identify the ethanol tolerance of Kluyveromyces marxianus (EMS-26 strain) at 42[degrees]C. Lipid and nutrient additions to the fermentation medium were made in order to improve the ethanol production at 42[degrees]C. The results obtained showed that the addition of unsaturated fatty acids and sterols to the SSF media reduced hydrolysis yields and ethanol production as compared to tests carried out on controls without lipid supplementation. These results seem to indicate that cellulases performed better when no lipid supplementation was used. The decrease in the saccharification in the presence of 0.5% Tween 80 (10% decrease in the filter paper activity) seems to be closely related to the denaturation of the cellulase complex rather than lipids interference with cellulase binding. 22 refs., 4 figs., 2 tabs.

  3. Process analysis of superheated steam pre-treatment of wheat straw and its relative effect on ethanol selling price

    Directory of Open Access Journals (Sweden)

    Dave Barchyn

    2014-12-01

    Full Text Available Existing bioethanol operations rely on starch-based substrates, which have been criticized for their need to displace food crops in order to be produced. As an alternative to these first generation biofuels, the use of agricultural residues is being considered to create more environmentally-benign second generation, or cellulosic biofuels. Recalcitrance of these substrates to fermentation requires extensive pre-treatment processes, which often consume more energy than can be extracted from the ethanol that they produce, so one of the priorities in developing cellulosic ethanol is an effective and efficient pre-treatment method. This study examines the use of superheated steam (SS as a process medium by which wheat straw lignocellulosic material is pre-treated. Following enzymatic hydrolysis, it was found that 47% of the total glucose could be liberated from the substrate, and the optimal conditions for pre-treatment were 15 min in hot water (193 kPa, 119˚C followed by 2 min in SS. Furthermore, a preliminary relative economic analysis showed that the minimum ethanol selling price (MESP was comparable to that obtained from steam explosion, a similar process, while energy consumption was 22% less. The conclusion of the study is that SS treatment stands to be a competitive pre-treatment technology to steam explosion.

  4. Research on Ultrasonic Vibration Grinding of the Hard and Brittle Materials

    Institute of Scientific and Technical Information of China (English)

    YANG Xin-hong; HAN Jie-cai; ZHANG Yu-min; ZUO Hong-bo; ZHANG Xue-jun

    2006-01-01

    It is well known that grinding techniques are main methods to machine hard and brittle materials such as engineering ceramics. But the conventional grinding has many shortcomings such as poorer surface finish, quicker wear and tear of grinding tools, lower efficiency and so on. Ultrasonic vibration grinding (UVG) which combines ultrasonic machining and grinding emerged as a developing and promising technique in recent years. In this paper, experimental studies on UVG were conducted on several kinds of hard and brittle material by altering processing parameters such as vibration frequency and its amplitude, diamond abrasive grit size, cutting depth, feeding speed and rotary speed of tools. The experimental results show that alteration in any of above mentioned parameters will bring effects on the processed surface finish of these materials. Of them, the diamond abrasive grit size has the greatest. Moreover, conventional grinding experiments were also carried out on these materials. By comparison, it was found that the UVG is superior to the conventional method in terms of the ground surface quality, the working efficiency and the wear rate of tools.

  5. Quantitative evaluation of yeast's requirement for glycerol formation in very high ethanol performance fed-batch process

    Directory of Open Access Journals (Sweden)

    Nevoigt Elke

    2010-05-01

    Full Text Available Abstract Background Glycerol is the major by-product accounting for up to 5% of the carbon in Saccharomyces cerevisiae ethanolic fermentation. Decreasing glycerol formation may redirect part of the carbon toward ethanol production. However, abolishment of glycerol formation strongly affects yeast's robustness towards different types of stress occurring in an industrial process. In order to assess whether glycerol production can be reduced to a certain extent without jeopardising growth and stress tolerance, the yeast's capacity to synthesize glycerol was adjusted by fine-tuning the activity of the rate-controlling enzyme glycerol 3-phosphate dehydrogenase (GPDH. Two engineered strains whose specific GPDH activity was significantly reduced by two different degrees were comprehensively characterized in a previously developed Very High Ethanol Performance (VHEP fed-batch process. Results The prototrophic strain CEN.PK113-7D was chosen for decreasing glycerol formation capacity. The fine-tuned reduction of specific GPDH activity was achieved by replacing the native GPD1 promoter in the yeast genome by previously generated well-characterized TEF promoter mutant versions in a gpd2Δ background. Two TEF promoter mutant versions were selected for this study, resulting in a residual GPDH activity of 55 and 6%, respectively. The corresponding strains were referred to here as TEFmut7 and TEFmut2. The genetic modifications were accompanied to a strong reduction in glycerol yield on glucose; the level of reduction compared to the wild-type was 61% in TEFmut7 and 88% in TEFmut2. The overall ethanol production yield on glucose was improved from 0.43 g g-1 in the wild type to 0.44 g g-1 measured in TEFmut7 and 0.45 g g-1 in TEFmut2. Although maximal growth rate in the engineered strains was reduced by 20 and 30%, for TEFmut7 and TEFmut2 respectively, strains' ethanol stress robustness was hardly affected; i.e. values for final ethanol concentration (117 ± 4 g

  6. Conversion of bioprocess ethanol to industrial chemical products - Applications of process models for energy-economic assessments

    Science.gov (United States)

    Rohatgi, Naresh K.; Ingham, John D.

    1992-01-01

    An assessment approach for accurate evaluation of bioprocesses for large-scale production of industrial chemicals is presented. Detailed energy-economic assessments of a potential esterification process were performed, where ethanol vapor in the presence of water from a bioreactor is catalytically converted to ethyl acetate. Results show that such processes are likely to become more competitive as the cost of substrates decreases relative to petrolium costs. A commercial ASPEN process simulation provided a reasonably consistent comparison with energy economics calculated using JPL developed software. Detailed evaluations of the sensitivity of production cost to material costs and annual production rates are discussed.

  7. Intra-pulp temperature increase of equine cheek teeth during treatment with motorized grinding systems: influence of grinding head position and rotational speed

    Science.gov (United States)

    2014-01-01

    Background In equine practice, teeth corrections by means of motorized grinding systems are standard procedure. The heat resulting from that treatment may cause irreparable damage to the dental pulp. It has been shown that a 5.5°C temperature rise may cause severe destruction in pulp cells. Hence, the capability to continuously form secondary dentine is lost, and may lead, due to equine-typical occlusal tooth abrasion, to an opening of the pulp cavity. To obtain reliable data on the intra-pulp increase in temperature during corrective treatments, equine cheek teeth (CT) were modified in a way (occlusal surface smoothed, apical parts detached, pulp horns standardized) that had been qualified in own former published studies. All parameters influencing the grinding process were standardized (force applied, initial temperatures, dimensions of pulp horns, positioning of grinding disk, rotational speed). During grinding experiments, imitating real dental treatments, the time span for an intra-pulp temperature increase of 5.5°C was determined. Results The minimum time recorded for an intra-pulp temperature increase of 5.5°C was 38 s in mandibular CT (buccal grinding, 12,000 rpm) and 70 s in maxillary CT (flat occlusal grinding, 12,000 rpm). The data obtained showed that doubling the rotational speed of the disk results in halving the time span after which the critical intra-pulp temperature increase in maxillary CT is reached. For mandibular CT, the time span even drops by two thirds. Conclusion The use of standardized hypsodont CT enabled comparative studies of intra-pulp heating during the grinding of occlusal tooth surfaces using different tools and techniques. The anatomical structure of the natural vital hypsodont tooth must be kept in mind, so that the findings of this study do not create a deceptive sense of security with regard to the time-dependent heating of the native pulp. PMID:24559121

  8. Effect of Grinding and Polishing on the Residual Stress and Bending Strength of a Silicon Nitride Ceramic

    Institute of Scientific and Technical Information of China (English)

    GAO Ling; YANG Haitao; DU Daming; ZHAO Shikun; LI Huaping; YUAN Runzhang

    2005-01-01

    The residual stresses on the surface of the differently ground and polished silicon nitride ceramics were measured using X-ray diffraction and identified by SEM.The effect of the residual stress on the bending strength was investigated.The investigations show that the grinding process can introduce subatantial tensile residual stresses up to 290MPa on the surface of silicon nitride ceramics,which has a significant effect on reducing the bending strength of the ceramics after grinding.Thus,in comparison with the ceramics with a rough surface,the ceramics with a mirror image surface may have a lower strength.Polishing can smooth the residual stresses.When we evaluate the quality of the ceramic components after grinding,we must take residual stress into consideration. The grinding methods and grinding conditions must be carefully selected in order to get the favorite residual stress as well as the surface smoothness.

  9. Sucrose purification and repeated ethanol production from sugars remaining in sweet sorghum juice subjected to a membrane separation process.

    Science.gov (United States)

    Sasaki, Kengo; Tsuge, Yota; Kawaguchi, Hideo; Yasukawa, Masahiro; Sasaki, Daisuke; Sazuka, Takashi; Kamio, Eiji; Ogino, Chiaki; Matsuyama, Hideto; Kondo, Akihiko

    2017-08-01

    The juice from sweet sorghum cultivar SIL-05 (harvested at physiological maturity) was extracted, and the component sucrose and reducing sugars (such as glucose and fructose) were subjected to a membrane separation process to purify the sucrose for subsequent sugar refining and to obtain a feedstock for repeated bioethanol production. Nanofiltration (NF) of an ultrafiltration (UF) permeate using an NTR-7450 membrane (Nitto Denko Corporation, Osaka, Japan) concentrated the juice and produced a sucrose-rich fraction (143.2 g L(-1) sucrose, 8.5 g L(-1) glucose, and 4.5 g L(-1) fructose). In addition, the above NF permeate was concentrated using an ESNA3 NF membrane to provide concentrated permeated sugars (227.9 g L(-1)) and capture various amino acids in the juice, enabling subsequent ethanol fermentation without the addition of an exogenous nitrogen source. Sequential batch fermentation using the ESNA3 membrane concentrate provided an ethanol titer and theoretical ethanol yield of 102.5-109.5 g L(-1) and 84.4-89.6%, respectively, throughout the five-cycle batch fermentation by Saccharomyces cerevisiae BY4741. Our results demonstrate that a membrane process using UF and two types of NF membranes has the potential to allow sucrose purification and repeated bioethanol production.

  10. Preliminary investigation into the pressing process of sweet pearl millet and sweet sorghum biomass for ethanol production

    Energy Technology Data Exchange (ETDEWEB)

    Crepeau, M.; Khelifi, M.; Vanasse, A. [Laval Univ., Quebec City, PQ (Canada). Dept. of Soil Science and Agri-Food Engineering

    2010-07-01

    Corn is the main source for biofuel production in North America. However, both sweet pearl millet and sweet sorghum crops represent an interesting alternative to corn for ethanol production because of their high biomass yield under a wide range of environmental conditions and high concentration of readily fermentable sugars. Coproducts such as pressing residues can be also be utilized so that nothing is lost in the process. However, in order to improve the extraction of juice for ethanol production, the pressing process of this biomass must be optimized. Preliminary experiments were therefore conducted to optimize the juice extraction from sweet pearl millet and sweet sorghum using 2 different presses, notably a screw press and a manually operated hydraulic press. Both types of biomass were either chopped finely or coarsely and were exposed to various pressures with the hydraulic press. The volume of juice extracted from both crops increased linearly with increasing pressure. Sweet sorghum appeared to be a better feedstock for ethanol production because it produced about 0.03 to 0.06 litre of juice per kg of biomass more than sweet pearl millet. Juice extraction was more effective with the screw press, but only a small difference was noted between the 2 chopping modes.

  11. Process Design and Economics for Biochemical Conversion of Lignocellulosic Biomass to Ethanol

    Energy Technology Data Exchange (ETDEWEB)

    None

    2011-05-02

    The U.S. Department of Energy (DOE) promotes the production of ethanol and other liquid fuels from lignocellulosic biomass feedstocks by funding fundamental and applied research that advances the state of technology in biomass collection, conversion, and sustainability. As part of its involvement in the program, the National Renewable Energy Laboratory (NREL) investigates the production economics of these fuels.

  12. Impact of using virginiamycin in the fuel ethanol production process on distillers grains coproducts

    Science.gov (United States)

    Antibiotics are frequently used to reduce bacterial contamination in commercial fuel ethanol fermentations, but there is concern that antibiotic residues may persist in the distillers grains (DDG) coproducts that are utilized for cattle feed. A study was conducted in the pilot plant facilities at t...

  13. Rotary ultrasonic machining of CFRP: A comparison with grinding.

    Science.gov (United States)

    Ning, F D; Cong, W L; Pei, Z J; Treadwell, C

    2016-03-01

    Carbon fiber reinforced plastic (CFRP) composites have been intensively used in various industries due to their superior properties. In aircraft and aerospace industry, a large number of holes are required to be drilled into CFRP components at final stage for aircraft assembling. There are two major types of methods for hole making of CFRP composites in industry, twist drilling and its derived multi-points machining methods, and grinding and its related methods. The first type of methods are commonly used in hole making of CFRP composites. However, in recent years, rotary ultrasonic machining (RUM), a hybrid machining process combining ultrasonic machining and grinding, has also been successfully used in drilling of CFRP composites. It has been shown that RUM is superior to twist drilling in many aspects. However, there are no reported investigations on comparisons between RUM and grinding in drilling of CFRP. In this paper, these two drilling methods are compared in five aspects, including cutting force, torque, surface roughness, hole diameter, and material removal rate.

  14. Comparative technoeconomic analysis of a softwood ethanol process featuring posthydrolysis sugars concentration operations and continuous fermentation with cell recycle.

    Science.gov (United States)

    Schneiderman, Steven J; Gurram, Raghu N; Menkhaus, Todd J; Gilcrease, Patrick C

    2015-01-01

    Economical production of second generation ethanol from Ponderosa pine is of interest due to widespread mountain pine beetle infestation in the western United States and Canada. The conversion process is limited by low glucose and high inhibitor concentrations resulting from conventional low-solids dilute acid pretreatment and enzymatic hydrolysis. Inhibited fermentations require larger fermentors (due to reduced volumetric productivity) and low sugars lead to low ethanol titers, increasing distillation costs. In this work, multiple effect evaporation (MEE) and nanofiltration (NF) were evaluated to concentrate the hydrolysate from 30 g/l to 100, 150, or 200 g/l glucose. To ferment this high gravity, inhibitor containing stream, traditional batch fermentation was compared with continuous stirred tank fermentation (CSTF) and continuous fermentation with cell recycle (CSTF-CR). Equivalent annual operating cost (EAOC = amortized capital + yearly operating expenses) was used to compare these potential improvements for a local-scale 5 MGY ethanol production facility. Hydrolysate concentration via evaporation increased EAOC over the base process due to the capital and energy intensive nature of evaporating a very dilute sugar stream; however, concentration via NF decreased EAOC for several of the cases (by 2 to 15%). NF concentration to 100 g/l glucose with a CSTF-CR was the most economical option, reducing EAOC by $0.15 per gallon ethanol produced. Sensitivity analyses on NF options showed that EAOC improvement over the base case could still be realized for even higher solids removal requirements (up to two times higher centrifuge requirement for the best case) or decreased NF performance.

  15. Analysis and Compensation for Gear Accuracy with Setting Error in Form Grinding

    Directory of Open Access Journals (Sweden)

    Chenggang Fang

    2015-01-01

    Full Text Available In the process of form grinding, gear setting error was the main factor that influenced the form grinding accuracy; we proposed an effective method to improve form grinding accuracy that corrected the error by controlling the machine operations. Based on establishing the geometry model of form grinding and representing the gear setting errors as homogeneous coordinate, tooth mathematic model was obtained and simplified under the gear setting error. Then, according to the gear standard of ISO1328-1: 1997 and the ANSI/AGMA 2015-1-A01: 2002, the relationship was investigated by changing the gear setting errors with respect to tooth profile deviation, helix deviation, and cumulative pitch deviation, respectively, under the condition of gear eccentricity error, gear inclination error, and gear resultant error. An error compensation method was proposed based on solving sensitivity coefficient matrix of setting error in a five-axis CNC form grinding machine; simulation and experimental results demonstrated that the method can effectively correct the gear setting error, as well as further improving the forming grinding accuracy.

  16. Some Key Technologies of a New-type CNC Curve Grinding Machine

    Institute of Scientific and Technical Information of China (English)

    WU Qi; HU De-jin

    2007-01-01

    This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. The new-type grinder adopts some high and new technologies:①the normal tracing device could make grinding wheel coincide with the normal direction of the machining points in work piece, and improve surface quality and dimensional accuracy;②the digital image on-line recognition system could monitor machining process and compensate wheel wear in real time;③linear motor drive mechanism could realize the exact adjustment of the grinding head digitally and increase the machining efficiency. The math models of normal tracing and circular tolerance zone were presented. The experimental results show that the new-type CNC curve grinding machine equipped with the three devices mentioned above is easy to realize the precision grinding of any complex curve, and improve surface quality, dimensional accuracy and machining efficiency.

  17. Dechlorination of pentachlorophenol by grinding at low rotation speed in short time

    Institute of Scientific and Technical Information of China (English)

    Zhi Xu; Xiaoyu Zhang; Qingzhi Fei

    2015-01-01

    In order to apply grinding method for degradation of pentachlorophenol (PCP) to an industrial scale, the propor-tion of different materials [CaO, SiO2 and CO(NH2)2] and the size of grinding balls were examined. For saving en-ergy and increasing dechlorination efficiency, the rotation speed and grinding time were maintained at relatively low values. At a mass ratio of grinding bal s to materials (40:1), PCP was added into a big steel jar (300 ml) with other materials to grind at 300 r·min−1 for 5 h. The results indicated that when PCP was mixed with CaO and SiO2 in a molar ratio of 1:60:60, the best dechlorination of 58.4%was achieved. CO(NH2)2 could not be used as hydro-gen donor in the dehalogenation by mechanochemical reaction, since it restrained the dechlorination process. The size of grinding balls has significant effect on the reaction. The experiment with 5 mm steel balls indicates that the weight is too light to provide appropriate energy for the reaction, while steel balls of 10 and 15 mm could give better dechlorination reaction. It indicates that dechlorination depends on the mass of balls and fill rate.

  18. Design and experimental research of the on-line detection system for diamond arc grinding wheel

    Science.gov (United States)

    Zhang, Feihu; Li, Chen; Liu, Zhongde; Ren, Lele; Xie, Haisheng

    2016-10-01

    The principle of measuring displacement by eddy current sensor was derived. The calibration experiment was carried out for 5 kinds of different materials, which showed that the linearity of eddy current sensor was better, and the sensitivity of eddy current sensor varied with different materials. Based on the principle of measuring displacement by eddy current sensor, the on-line detection system for diamond circular wheel was designed, and the data acquisition was realized by using LABVIEW software. By moving the eddy current sensor in the vertical direction with the grinding wheel fixed, the coordinate of arc in the grinding wheel was obtained. The radius of the grinding wheel was fitted by using the genetic algorithm, which showed that the fitting results were accurate. The data acquisition of the grinding wheel was carried out in a cycle by fixing the electric eddy current sensor and the circulars of the grinding wheel in different processes, namely before dressing, after dressing and after shaping. The results showed that the circular of the grinding wheel after dressing and after shaping were significantly improved compared with that before dressing.

  19. Analysing a Relationship Between Wheel Wear and Cutting Forces During Diamond Grinding

    Directory of Open Access Journals (Sweden)

    M. A. Shavva

    2014-01-01

    Full Text Available In diamond grinding cutting forces affect the quality of the machined surface. We can estimate a wear rate of the diamond wheel by the magnitude of the forces and promptly resort to the restoration of its cutting properties. To solve this problem it is necessary to define a relationship between grinding wheel wear and cutting forces. There was no this dependence found in the sources of literature.The forces acting on a single worn diamond grain are considered to find the relationship between wheel wear and cutting forces. The main forces acting on the diamond grain are such as a reaction force of machining material, a frictional force over a worn place of the grain, and a total pressure on the contact surface of the grain and machining material. According to calculation results, in grinding the cutting forces are proportional to the hardness of machining material, and depend on the grain wear, as well as on the process operation conditions.The paper presents a technique for calculating the number of cutting (active grains per unit surface of diamond wheel to determine a total cutting force in grinding. The number of cutting grains depends on the properties of diamond wheel and on the operation conditions of grinding process.During grinding a total cutting force is calculated through the single grain cutting force, the number of cutting grains per unit surface of the grinding wheel and the contact area between the wheel and the work piece. Theoretical calculation of the forces is based on the condition that protrusions of all cutting grains are identical and all grains have a maximum wear, i.e. maximum worn place of grain.Calculations based on proposed theoretical formulas are compared with the calculations from the empirical formulas given in the literature. Varying the operation conditions of grinding makes the comparison. Convergence of results in the range of 5-20% is regarded as acceptable.On the BMSTU base flat diamond grinding of tungsten

  20. Effect of technological parameters the process of ethanol production in the saccharification of barley

    Directory of Open Access Journals (Sweden)

    G. V. Agafonov

    2016-01-01

    Full Text Available Tenderized saccharification process is a mass of the cores in the production of ethanol from starch-containing raw materials. Saccharification of starchy raw materials needed because main production races alcohol yeast do not synthesize and amylolytic enzymes are not able to use in their metabolism Nepo-starch, facility and internalize only mono – and disaccharides. The main aim is to obtain a mash saccharification with a high content of fermentable carbohydrates. The main objective is to obtain a saccharification wort with a high con-zhaniem fermentable carbohydrates. From the course of the saccharification process, the quality of the alcohol depends on the completeness of the fermentation of starch raw materials and product yield. On saccharification sodden mass affected by temperature, pH, glucoamylase dosage and duration of the process. From these factors depend technical-economic production figures. Saccharification boiled barley weight carried glucoamylase enzyme preparation bios 800 A at the rate of 6.0 units per g starch SFS. Control is tenderized weight obtained using one enzyme preparation Alfaferm 3500 A at a dose of 1.0 units per g starch AS. Saccharification takes place at a temperature of 50–65 0 C and pH 4.0–5.5 for 120 minutes. pH was adjusted weight tenderized by making it in sulfuric acid. The saccharification process dynamics studied glucose accumulation in the barley wort in function of temperature, pH, and the dosage of glucoamylase. Samples for glucose determination were taken every 30 minutes. At a temperature of 65 0 C in the first 30 minutes of the accumulation of glucose goes fast, then suddenly slows down, it is possible due to the inactivation of glucoamylase due to changes in the structure of the enzyme molecule. The maximum amount of glucose stored at a temperature of 60 0 C and 11.1 g / cm3, which corresponds to the optimum action of glucoamylase enzyme preparation used. Theconcentration of

  1. Process modeling and analysis of pulp mill-based integrated biorefinery with hemicellulose pre-extraction for ethanol production: a comparative study.

    Science.gov (United States)

    Huang, Hua-Jiang; Ramaswamy, Shri; Al-Dajani, Waleed Wafa; Tschirner, Ulrike

    2010-01-01

    Pulp and paper mills represent a major platform to use more effectively an abundant, renewable bio-resource - wood. Modification of the modern day pulp mills into integrated forest biorefineries (IFBR) presents an excellent opportunity to produce, in addition to valuable cellulose fiber, co-products including fuel grade ethanol and additional energy, thus resulting in increased revenue streams and profitability and potentially lower the greenhouse gas emissions. A process model to simulate the integrate forest biorefinery manufacturing pulp and other co-products has been developed. This model has been used to compare three integrated biorefinery scenarios: the conventional Kraft pulping process, the pulp mill-based IFBR with hemicelluloses extraction prior to pulping for ethanol production, and the pulp mill-based IFBR with both pre-extracted hemicelluloses and the short fiber for ethanol production. Based on a fixed feedstock throughput of 2000 dry Mg wood/day, results show that the pulp mill-based IFBR with both pre-extracted hemicelluloses and the short fiber cellulose converted to ethanol can produce 0.038 MM m(3) (10.04 MM gal) ethanol per year at a minimum ethanol selling price (MESP) of $491/m(3) ($1.86/gal). The economic feasibility of IFBR can be further improved by using further improvements in the pre-extraction process, other biomass such as corn stover for producing ethanol, and taking advantage of the economies of scale.

  2. State and parameter estimation based on a nonlinear filter applied to an industrial process control of ethanol production

    Directory of Open Access Journals (Sweden)

    Meleiro L.A.C.

    2000-01-01

    Full Text Available Most advanced computer-aided control applications rely on good dynamics process models. The performance of the control system depends on the accuracy of the model used. Typically, such models are developed by conducting off-line identification experiments on the process. These experiments for identification often result in input-output data with small output signal-to-noise ratio, and using these data results in inaccurate model parameter estimates [1]. In this work, a multivariable adaptive self-tuning controller (STC was developed for a biotechnological process application. Due to the difficulties involving the measurements or the excessive amount of variables normally found in industrial process, it is proposed to develop "soft-sensors" which are based fundamentally on artificial neural networks (ANN. A second approach proposed was set in hybrid models, results of the association of deterministic models (which incorporates the available prior knowledge about the process being modeled with artificial neural networks. In this case, kinetic parameters - which are very hard to be accurately determined in real time industrial plants operation - were obtained using ANN predictions. These methods are especially suitable for the identification of time-varying and nonlinear models. This advanced control strategy was applied to a fermentation process to produce ethyl alcohol (ethanol in industrial scale. The reaction rate considered for substratum consumption, cells and ethanol productions are validated with industrial data for typical operating conditions. The results obtained show that the proposed procedure in this work has a great potential for application.

  3. Ethanol production from grass silage by simultaneous pretreatment, saccharification and fermentation: first steps in the process development

    Energy Technology Data Exchange (ETDEWEB)

    Sieker, Tim; Tippkoetter, Nils; Muffler, Kai; Ulber, Roland [Institute of Bioprocess Engineering, University of Kaiserslautern (Germany); Neuner, Andreas; Heinzle, Elmar [Biochemical Engineering, Saarland University, Saarbruecken (Germany); Dimitrova, Darina; Bart, Hans-Joerg [Chair of Separation Science and Technology, University of Kaiserslautern (Germany)

    2011-08-15

    Grass silage provides a great potential as renewable feedstock. Two fractions of the grass silage, a press juice and the fiber fraction, were evaluated for their possible use for bioethanol production. Direct production of ethanol from press juice is not possible due to high concentrations of organic acids. For the fiber fraction, alkaline peroxide or enzymatic pretreatment was used, which removes the phenolic acids in the cell wall. In this study, we demonstrate the possibility to integrate the enzymatic pretreatment with a simultaneous saccharification and fermentation to achieve ethanol production from grass silage in a one-process step. Achieved yields were about 53 g ethanol per kg silage with the alkaline peroxide pretreatment and 91 g/kg with the enzymatic pretreatment at concentrations of 8.5 and 14.6 g/L, respectively. Furthermore, it was shown that additional supplementation of the fermentation medium with vitamins, trace elements and nutrient salts is not necessary when the press juice is directly used in the fermentation step. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  4. Kinetic behaviour of commercial catalysts for methane reforming in ethanol steam reforming process

    Institute of Scientific and Technical Information of China (English)

    Jorge Vicente; Javier Ere˜na; Martin Olazar; Pedro L. Benito; Javier Bilbao; Ana G. Gayubo

    2014-01-01

    Ethanol steam reforming has been studied in a fluidized bed (in order to ensure bed isothermicity) on commercial catalysts for methane reforming. The results allow analyzing the effect of temperature (in 300-700◦C range), and both metal and support nature on the reaction indices (ethanol conversion, yields and selectivities to H2 and byproducts (CO2, CO, CH4 and C2H4O)). Special attention has been paid to catalysts’ stability by comparing the evolution of the reaction indices with time on stream at 500◦C (minimum CO formation) and 700◦C (minimum deactivation by coke deposition). Although they provide a slightly lower H2 yield, the results evidence a good behaviour of Ni based catalysts, indicating that they are an interesting alternative of more expensive Rh based ones.

  5. THE INDUSTRIAL TEST OF PULSE BAG FILTER IN PETROLEUM COKE SUPERFINE GRINDING PROCESS%石油焦超细粉碎工艺中的脉冲袋式除尘器试验

    Institute of Scientific and Technical Information of China (English)

    周奇杰; 陈海焱; 张明星; 郑娟; 王焱

    2011-01-01

    Using superfine crushing grading equipment,the dust resistance after injecting,filtration speed and the dust resistance fluctuation when blowing in grinding process were tested.The test conditions were respectively different filtration area,different filtration speed,different filter inlet dust concentration and different pulse width.The results showed that for petroleum coke is light and has adhesion,the filtration speed should not exceed 2.17 m/min.And considering the dust removal efficiency and economic benefit,the filtration speed should better be controlled in 1.3 m/min.Both the filter inlet dust concentration and the pulse width had certain influence on the dust resistance after injecting and the dust resistance fluctuation when blowing.The dust resistance and the dust resistance fluctuation were small,when the filter inlet dust concentration was low.And pulse jet filter exists a best pulse width,0.08 s is the best one for this experimental filter.%利用超细粉碎分级设备,分别测试粉碎工艺中除尘器在不同过滤面积、过滤风速、入口粉尘浓度时,喷吹后的除尘器阻力、过滤风速、喷吹时的除尘器阻力波动情况;测试脉冲宽度对喷吹后除尘器阻力和喷吹时除尘器阻力波动的影响。结果表明:由于石油焦的轻质和黏附性特性,过滤风速不应超过2.17 m/min,考虑到除尘效率和经济效益,最好控制在1.3 m/min以内;除尘器入口粉尘浓度的高低对喷吹后除尘器阻力和喷吹时除尘器阻力波动均存在较大影响,入口粉尘浓度低时,阻力和阻力波动都较小;脉冲宽度对喷吹后除尘器阻力和喷吹时除尘器阻力波

  6. Ethanol from Cellulosic Biomass with Emphasis of Wheat Straw Utilization. Analysis of Strategies for Process Development

    OpenAIRE

    Alexander Dimitrov Kroumov; Maya Zaharieva; Venko Beshkov

    2015-01-01

    The "Green and Blue Technologies Strategies in HORIZON 2020" has increased the attention of scientific society on global utilization of renewable energy sources. Agricultural residues can be a valuable source of energy because of drastically growing human needs for food. The goal of this review is to show the current state of art on utilization of wheat straw as a substrate for ethanol production. The specifics of wheat straw composition and the chemical and thermodynamic properties of its co...

  7. Modeling and research of temperature distribution in surface layer of titanium alloy workpiece during AEDG and conventional grinding

    Science.gov (United States)

    Gołąbczak, M.; Gołąbczak, A.; Konstantynowicz, A.; Święcik, R.

    2016-11-01

    Titanium and its alloys are widely recognized as the hardly machinable materials, especially due to their relatively high hardness, low thermal conductivity and possible subcritical superplasticity. Then, a thorough control of the machining process parameters shall be maintained. In this paper, we have concentrated on the grinding of the Ti6Al4V titanium alloy using cBN (boron nitride) grinding wheel combined with the AEDG (abrasive electrodischarge grinding) process. The mathematical model we have dealt with has been based mainly on Jaeger model of the heat taking over between sliding bodies with substantial upgrades related to:estimation of the frictional heat generating based on friction forces distribution,

  8. Analysis on the grinding quality of palm oil fibers by using combined grinding equipment

    Science.gov (United States)

    Gan, H. L.; Gan, L. M.; Law, H. C.

    2015-12-01

    As known, Malaysia is the second largest palm oil producer worldwide after Indonesia, therefore indicating the abundance of its wastes within the country. The plantation would be seen to increase to at least 5.2 million ha by 2020, and the waste generation would be 50-70 times the plantation. However, the efficiency of bulk density is reduced. This is one of the main reasons of the initiation of this size reduction/ grinding research. With appropriate parameters, grinding will be seen to be helping in enhancing the inter-particle bindings, subsequently increasing the quality of final products. This paper focuses on the grinding quality involving palm oil wastes by using the Scanning Electron Microscope (SEM). The samples would first be ground to powder at varying grinding speed and finally got the randomly chosen particles measured to obtain the size range. The grinding speed was manipulated from 15 Hz to 40 Hz. From the data obtained, it was found the particles fineness increased with increasing grinding speed. In general, the size ranged from 45 μm to about 600 μm, where the finest was recorded at the speed of 40 Hz. It was also found that the binding was not so encouraging at very low speeds. Therefore, the optimum grinding speed for oil palm residues lied in the range of 25 Hz to 30 Hz. However, there were still limitations to be overcome if the accuracy of the image clarity is to be enhanced.

  9. The acceleration of garlic (Allium sativum L ethanolic extract on gingival wound healing process in Wistar rats

    Directory of Open Access Journals (Sweden)

    Indra Bramanti Ngatidjan Setyo Purwono

    2014-04-01

    Full Text Available Garlic (Allium sativum L is a medicinal plant traditionally used to relieve pain. Garlic’s active constituents, allicin and triacremonone, have been proven to have antibacterial and antiinflammatory activity. The aim of this study was to investigate the effect of garlic ethanolic extract gel in gingival wound healing process of rats. Thirty male Wistar rats aged 10 weeks with with body weight 200-250 g were subjected in this study. Rats were divided randomly into five groups with six rats in each group. Group I as negative control was given sodium carboxymethyl cellulose (Na CMC base gel. Group II as positive control was given Benzydamine® gel and Group IV-V were given garlic ethanolic extract gel at dose of 20, 40 and 80%, respectively. Each group was subdivided into two sub groups of three rats according to the decapitation period which were 5th (D-5 and 7th (D-7 day after the garlic extract gel application. Excisional wounds using punch biopsy, 2.5 mm in diameter, were created at the mandibular labial gingiva between right and left incisor teeth of the rats. The garlic extract gel of each preparation dose was then applied on the wound three times a day, starting at 0 day until 7th day. The decapitation was conducted on the D-5 and D-7. Histological slides of wounded tissue were prepared. Epithelial thickness, new blood vessel, and number of fibroblast were examined. The results showed that the epithelial thickness of garlic ethanolic extract gel groups was significantly higher than control group (p<0.05, especially after 5thday application. However, the number of new blood vessels and the amount of fibroblast of those groups were not significantly higher than control group (p>0.05. In conclusion, topical application of garlic ethanolic extract gel accelerates the gingival wound healing process in rats by increasing epithelial thickness.     Keywords: garlic ethanolic extract - gingival wound healing - epithelium thickness

  10. Analysis of transesterification comparing processes with methanol and ethanol for biodiesel production

    Energy Technology Data Exchange (ETDEWEB)

    Pighinelli, Anna Leticia Montenegro Turtelli; Zorzeto, Thais Queiroz; Park, Kil Jin [Universidade Estadual de Campinas (FEAGRI/UNICAMP), SP (Brazil). Fac. de Engenharia Agricola], E-mail: annalets@feagri.unicamp.br; Bevilaqua, Gabriela [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Inst. de Quimica

    2008-07-01

    The increasing demand for energy on the industrialized world stimulates researches in a renewable fuel. Biodiesel appears like an alternative and utilizes a vegetable oil or animal fat as raw material. The most common method for conversion of the raw material in fuel that can be utilized in Diesel engines is called transesterification. Brazil has a big agricultural potential to produce grains and oils. One of them is the peanut oil that is predominantly cultivated in the southeast of Brazil. There is a prevision that the peanut production reaches 232 thousand tons this year. In this work was evaluated the methanol transesterification and ethanol transesterification of peanut oil using a basic catalyst. The comparison between reactions with the two alcohols showed that methyl esters yield was greater than ethyl esters, with maximum yield of 88.04% for methanol and 84.64% for ethanol. Besides the higher yield, reactions with methanol are easily conducted than with ethanol, the biodiesel purification treatment of final product is quickly and the separation between esters and glycerol is instantaneous. (author)

  11. Modeling formalin fixation and histological processing with ribonuclease A: effects of ethanol dehydration on reversal of formaldehyde cross-links.

    Science.gov (United States)

    Fowler, Carol B; O'Leary, Timothy J; Mason, Jeffrey T

    2008-07-01

    Understanding the chemistry of protein modification by formaldehyde fixation and subsequent tissue processing is central to developing improved methods for antigen retrieval in immunohistochemistry and for recovering proteins from formalin-fixed, paraffin-embedded (FFPE) tissues for proteomic analysis. Our initial studies of single proteins, such as bovine pancreatic ribonuclease A (RNase A), in 10% buffered formalin solution revealed that upon removal of excess formaldehyde, monomeric RNase A exhibiting normal immunoreactivity could be recovered by heating at 60 degrees C for 30 min at pH 4. We next studied tissue surrogates, which are gelatin-like plugs of fixed proteins that have sufficient physical integrity to be processed using normal tissue histology. Following histological processing, proteins could be extracted from the tissue surrogates by combining heat, detergent, and a protein denaturant. However, gel electrophoresis revealed that the surrogate extracts contained a mixture of monomeric and multimeric proteins. This suggested that during the subsequent steps of tissue processing protein-formaldehyde adducts undergo further modifications that are not observed in aqueous proteins. As a first step toward understanding these additional modifications we have performed a comparative evaluation of RNase A following fixation in buffered formaldehyde alone and after subsequent dehydration in 100% ethanol by combining gel electrophoresis, chemical modification, and circular dichroism spectroscopic studies. Our results reveal that ethanol-induced rearrangement of the conformation of fixed RNase A leads to protein aggregation through the formation of large geometrically compatible hydrophobic beta-sheets that are likely stabilized by formaldehyde cross-links, hydrogen bonds, and van der Waals interactions. It requires substantial energy to reverse the formaldehyde cross-links within these sheets and regenerate protein monomers free of formaldehyde modifications

  12. Catalytic Process for the Conversion of Coal-derived Syngas to Ethanol

    Energy Technology Data Exchange (ETDEWEB)

    James Spivery; Doug Harrison; John Earle; James Goodwin; David Bruce; Xunhau Mo; Walter Torres; Joe Allison Vis Viswanathan; Rick Sadok; Steve Overbury; Viviana Schwartz

    2011-07-29

    The catalytic conversion of coal-derived syngas to C{sub 2+} alcohols and oxygenates has attracted great attention due to their potential as chemical intermediates and fuel components. This is particularly true of ethanol, which can serve as a transportation fuel blending agent, as well as a hydrogen carrier. A thermodynamic analysis of CO hydrogenation to ethanol that does not allow for byproducts such as methane or methanol shows that the reaction: 2 CO + 4 H{sub 2} {yields} C{sub 2}H{sub 5}OH + H{sub 2}O is thermodynamically favorable at conditions of practical interest (e.g,30 bar, {approx}< 250 C). However, when methane is included in the equilibrium analysis, no ethanol is formed at any conditions even approximating those that would be industrially practical. This means that undesired products (primarily methane and/or CO{sub 2}) must be kinetically limited. This is the job of a catalyst. The mechanism of CO hydrogenation leading to ethanol is complex. The key step is the formation of the initial C-C bond. Catalysts that are selective for EtOH can be divided into four classes: (a) Rh-based catalysts, (b) promoted Cu catalysts, (c) modified Fischer-Tropsch catalysts, or (d) Mo-sulfides and phosphides. This project focuses on Rh- and Cu-based catalysts. The logic was that (a) Rh-based catalysts are clearly the most selective for EtOH (but these catalysts can be costly), and (b) Cu-based catalysts appear to be the most selective of the non-Rh catalysts (and are less costly). In addition, Pd-based catalysts were studied since Pd is known for catalyzing CO hydrogenation to produce methanol, similar to copper. Approach. The overall approach of this project was based on (a) computational catalysis to identify optimum surfaces for the selective conversion of syngas to ethanol; (b) synthesis of surfaces approaching these ideal atomic structures, (c) specialized characterization to determine the extent to which the actual catalyst has these structures, and (d) testing

  13. Rolling Resistance and Mechanical Properties of Grinded Copper Surfaces Using Molecular Dynamics Simulation

    Science.gov (United States)

    Liang, Shih-Wei; Wang, Chih-Hao; Fang, Te-Hua

    2016-09-01

    Mechanical properties of copper (Cu) film under grinding process were accomplished by molecular dynamics simulation. A numerical calculation was carried out to understand the distributions of atomic and slip vector inside the Cu films. In this study, the roller rotation velocity, temperature, and roller rotation direction change are investigated to clarify their effect on the deformation mechanism. The simulation results showed that the destruction of materials was increased proportionally to the roller rotation velocity. The machining process at higher temperature results in larger kinetic energy of atoms than lower temperature during the grinding process of the Cu films. The result also shows that the roller rotation in the counterclockwise direction had the better stability than the roller rotation in the clockwise direction due to significantly increased backfill atoms in the groove of the Cu film surface. Additionally, the effects of the rolling resistances on the Cu film surfaces during the grinding process are studied by the molecular dynamics simulation method.

  14. Rolling Resistance and Mechanical Properties of Grinded Copper Surfaces Using Molecular Dynamics Simulation.

    Science.gov (United States)

    Liang, Shih-Wei; Wang, Chih-Hao; Fang, Te-Hua

    2016-12-01

    Mechanical properties of copper (Cu) film under grinding process were accomplished by molecular dynamics simulation. A numerical calculation was carried out to understand the distributions of atomic and slip vector inside the Cu films. In this study, the roller rotation velocity, temperature, and roller rotation direction change are investigated to clarify their effect on the deformation mechanism. The simulation results showed that the destruction of materials was increased proportionally to the roller rotation velocity. The machining process at higher temperature results in larger kinetic energy of atoms than lower temperature during the grinding process of the Cu films. The result also shows that the roller rotation in the counterclockwise direction had the better stability than the roller rotation in the clockwise direction due to significantly increased backfill atoms in the groove of the Cu film surface. Additionally, the effects of the rolling resistances on the Cu film surfaces during the grinding process are studied by the molecular dynamics simulation method.

  15. Fermentation method producing ethanol

    Science.gov (United States)

    Wang, Daniel I. C.; Dalal, Rajen

    1986-01-01

    Ethanol is the major end product of an anaerobic, thermophilic fermentation process using a mutant strain of bacterium Clostridium thermosaccharolyticum. This organism is capable of converting hexose and pentose carbohydrates to ethanol, acetic and lactic acids. Mutants of Clostridium thermosaccharolyticum are capable of converting these substrates to ethanol in exceptionally high yield and with increased productivity. Both the mutant organism and the technique for its isolation are provided.

  16. Experimental and numerical investigations of hydroerosive grinding for injection components

    Energy Technology Data Exchange (ETDEWEB)

    Iben, Uwe; Weickert, Mathias [Robert Bosch GmbH, Stuttgart (Germany)

    2011-07-01

    Diesel injection injectors are very complicated hydraulic systems which contain among other things small throttles and small sized blow holes in order to inject the fuel precisely into the combustion chamber. Due to the extremely strong exhaust laws, the geometrical forms and tolerances of the hydraulic components have to be maintained. The hydroerosive grinding process (HE process) is used for manufacturing of small holes using in Diesel injection components. A mixture of oil and small sized particles are used to form the final geometrical shapes of the throttles and the blow holes. Simulation models help to understand the underlying physical process and to optimize the manufacturing parameters for an efficient production process. This paper presents an Euler-Euler approach for the numerical simulation of the HE process. It describes a two-phase slurry flow consisting of a liquid and a dispersed solid phase which causes wear at walls of devices. The continuous fluid phase is solved using a finite volume scheme in which the Large Eddy Simulation (LES) model is applied to resolve large-scale turbulent structures. The solid phase is disperse and treated as a second continuum in which drag and lift forces as well as added mass, pressure and history force are taken into account. Considering particle-particle interactions, the granular model from Gidaspow is used for particle volume concentrations over 1%. Investigations of erosion processes proofed that non-spherically shaped particles as well as harder particles increase the wear on devices significantly. Consequently, non-spherical particles are utilized for the hydroerosive grinding. Their steady drag, unsteady drag and lift coefficients, depending on the particle Reynolds number, are determined by a direct numerical simulation via an in-house LES Lattice-Boltzmann solver. This Lattice-Boltzmann method was presented for laminar flows by Hoelzer. In this work, interpolating functions of these coefficients are

  17. Process Design Report for Stover Feedstock: Lignocellulosic Biomass to Ethanol Process Design and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis for Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Aden, A. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ruth, M. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ibsen, K. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Jechura, J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Neeves, K. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Sheehan, J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Wallace, B. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Montague, L. [Harris Group, Seattle, WA (United States); Slayton, A. [Harris Group, Seattle, WA (United States); Lukas, J. [Harris Group, Seattle, WA (United States)

    2002-06-01

    The U.S. Department of Energy (DOE) is promoting the development of ethanol from lignocellulosic feedstocks as an alternative to conventional petroleum-based transportation fuels. DOE funds both fundamental and applied research in this area and needs a method for predicting cost benefits of many research proposals. To that end, the National Renewable Energy Laboratory (NREL) has modeled many potential process designs and estimated the economics of each process during the last 20 years. This report is an update of the ongoing process design and economic analyses at NREL.

  18. Closed-Loop Feedback Flank Errors Correction of Topographic Modification of Helical Gears Based on Form Grinding

    Directory of Open Access Journals (Sweden)

    Huiliang Wang

    2015-01-01

    Full Text Available To increase quality, reduce heavy-duty gear noise, and avoid edge contact in manufacturing helical gears, a closed-loop feedback correction method in topographic modification tooth flank is proposed based on the gear form grinding. Equations of grinding wheel profile and grinding wheel additional radial motion are derived according to tooth segmented profile modification and longitudinal modification. Combined with gear form grinding kinematics principles, the equations of motion for each axis of five-axis computer numerical control forming grinding machine are established. Such topographical modification is achieved in gear form grinding with on-machine measurement. Based on a sensitivity analysis of polynomial coefficients of axis motion and the topographic flank errors by on-machine measuring, the corrections are determined through an optimization process that targets minimization of the tooth flank errors. A numerical example of gear grinding, including on-machine measurement and closed-loop feedback correction completing process, is presented. The validity of this flank correction method is demonstrated for tooth flank errors that are reduced. The approach is useful to precision manufacturing of spiral bevel and hypoid gears, too.

  19. Research on Visualization in Scientific Computation of Grinding Temperature Field

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The paper introduces the concepts, classification and method of visualization in scientific computation. Visual C++ developing tool is used to compute surface grinding forces and grinding temperature field models. The three-dimensional entity model of workpiece is made with OpenGL tool, and the different colors on the workpiece entity show different value of temperature, so the visualization of grinding temperature field is realized. The temperature value of every points in grinding temperature field, the c...

  20. Production of ethanol from a mixture of waste paper and kitchen waste via a process of successive liquefaction, presaccharification, and simultaneous saccharification and fermentation.

    Science.gov (United States)

    Nishimura, Hiroto; Tan, Li; Kira, Noriko; Tomiyama, Shigeo; Yamada, Kazuo; Sun, Zhao-Yong; Tang, Yue-Qin; Morimura, Shigeru; Kida, Kenji

    2017-09-01

    Efficient ethanol production from waste paper requires the addition of expensive nutrients. To reduce the production cost of ethanol from waste paper, a study on how to produce ethanol efficiently by adding kitchen waste (potentially as a carbon source, nutrient source, and acidity regulator) to waste paper was performed and a process of successive liquefaction, presaccharification, and simultaneous saccharification and fermentation (L+PSSF) was developed. The individual saccharification performances of waste paper and kitchen waste were not influenced by their mixture. Liquefaction of kitchen waste at 90°C prior to presaccharification and simultaneous saccharification and fermentation (PSSF) was essential for efficient ethanol fermentation. Ethanol at concentrations of 46.6 or 43.6g/l was obtained at the laboratory scale after fermentation for 96h, even without pH adjustment and/or the addition of extra nutrients. Similarly, ethanol at a concentration of 45.5g/l was obtained at the pilot scale after fermentation for 48h. The ethanol concentration of L+PSSF of the mixture of waste paper and kitchen waste was comparable to that of PSSF of waste paper with added nutrients (yeast extract and peptone) and pH adjustment using H2SO4, indicating that kitchen waste is not only a carbon source but also an excellent nutrient source and acidity regulator for fermentation of the mixture of waste paper and kitchen waste. Copyright © 2017. Published by Elsevier Ltd.

  1. Fermentation Process Modeling with Levenberg-Marquardt Algorithm and Runge-Kutta Method on Ethanol Production by Saccharomyces cerevisiae

    Directory of Open Access Journals (Sweden)

    Dengfeng Liu

    2014-01-01

    Full Text Available The core of the Chinese rice wine making is a typical simultaneous saccharification and fermentation (SSF process. In order to control and optimize the SSF process of Chinese rice wine brewing, it is necessary to construct kinetic model and study the influence of temperature on the Chinese rice wine brewing process. An unstructured kinetic model containing 12 kinetics parameters was developed and used to describe the changing of kinetic parameters in Chinese rice wine fermentation at 22, 26, and 30°C. The effects of substrate and product inhibitions were included in the model, and four variable, including biomass, ethanol, sugar and substrate were considered. The R-square values for the model are all above 0.95 revealing that the model prediction values could match experimental data very well. Our model conceivably contributes significantly to the improvement of the industrial process for the production of Chinese rice wine.

  2. Rapid determination of immunoglobulin G concentration in cold ethanol precipitation process of raw plasma with near-infrared spectroscopy

    Science.gov (United States)

    Zhang, Hui; Liu, Aihua; Zang, Hengchang; Li, Hu; Jiang, Wei; Li, Lian; Wang, Jinfeng

    2013-12-01

    Near-infrared spectroscopy (NIRS) is known to be a powerful analytical tool in process monitoring. The feasibility of NIRS was investigated for determination of immunoglobulin G (IgG) in raw plasma cold ethanol precipitation process. Partial least squares (PLS) was used to develop regression model for 63 samples between spectra and reference data measured with a UV spectrophotometer. Three different variable selection methods, including correlation coefficient method, interval partial least squares (iPLS) and successive projection algorithm (SPA), were performed and compared with models based on all the variables. The values of Rc and root mean square error of cross validation (RMSECV) produced by the best model for the calibration set were 0.9599 and 0.6135 g/L, respectively. While for the validation set, the values of Rp and root mean square error of prediction (RMSEP) were 0.9577 and 0.4913 g/L, respectively. The results of this paper demonstrated that NIRS could be a feasible alternative approach for rapid determination of IgG in the cold ethanol precipitation process and can be used as a PAT tool in the future.

  3. Rapid determination of immunoglobulin G concentration in cold ethanol precipitation process of raw plasma with near-infrared spectroscopy.

    Science.gov (United States)

    Zhang, Hui; Liu, Aihua; Zang, Hengchang; Li, Hu; Jiang, Wei; Li, Lian; Wang, Jinfeng

    2013-12-01

    Near-infrared spectroscopy (NIRS) is known to be a powerful analytical tool in process monitoring. The feasibility of NIRS was investigated for determination of immunoglobulin G (IgG) in raw plasma cold ethanol precipitation process. Partial least squares (PLS) was used to develop regression model for 63 samples between spectra and reference data measured with a UV spectrophotometer. Three different variable selection methods, including correlation coefficient method, interval partial least squares (iPLS) and successive projection algorithm (SPA), were performed and compared with models based on all the variables. The values of Rc and root mean square error of cross validation (RMSECV) produced by the best model for the calibration set were 0.9599 and 0.6135 g/L, respectively. While for the validation set, the values of Rp and root mean square error of prediction (RMSEP) were 0.9577 and 0.4913 g/L, respectively. The results of this paper demonstrated that NIRS could be a feasible alternative approach for rapid determination of IgG in the cold ethanol precipitation process and can be used as a PAT tool in the future.

  4. Ultra-fine grinding of silicate materials under the use of new resin bond diamond tools

    Science.gov (United States)

    Henkel, Sebastian; Bliedtner, Jens; Rädlein, Edda; Schulze, Christian; Rost, Matthias; Gerhardt, Martin; Fuhr, Michael

    2017-06-01

    The fabrication of high-quality optical components involves great effort. Polishing often functions as the final step in a manufacturing chain. To reduce the conventionally time-consuming, complex polishing process with loose grain, an interesting approach with novel resin bond grinding tools is presented for surface smoothing. Various processing-experiments were carried out, regarding different silicate materials such as BK7® and fused silica. Among other results it is shown, that good surface qualities with low roughness down to Ra = 8 nm or Rq = 10 nm can be achieved so far, a quality that already allows speaking of "ultra-fine" grinding. This results in remarkable possibilities to reduce conventional fine-machining procedures with loose abrasives. The fine grinded components can directly be polished to finally smooth the surface and remove remaining defects. Total-processing-times can be strongly reduced, involving significant economic advantages.

  5. Screening study for waste biomass to ethanol production facility using the Amoco process in New York State. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-08-01

    This report evaluates the economic feasibility of locating biomass-to-ethanol waste conversion facilities in New York State. Part 1 of the study evaluates 74 potential sites in New York City and identifies two preferred sites on Staten, the Proctor Gamble and the Arthur Kill sites, for further consideration. Part 2 evaluates upstate New York and determines that four regions surrounding the urban centers of Albany, Buffalo, Rochester, and Syracuse provide suitable areas from which to select specific sites for further consideration. A separate Appendix provides supplemental material supporting the evaluations. A conceptual design and economic viability evaluation were developed for a minimum-size facility capable of processing 500 tons per day (tpd) of biomass consisting of wood or paper, or a combination of the two for upstate regions. The facility would use Amoco`s biomass conversion technology and produce 49,000 gallons per day of ethanol and approximately 300 tpd of lignin solid by-product. For New York City, a 1,000-tpd processing facility was also evaluated to examine effects of economies of scale. The reports evaluate the feasibility of building a biomass conversion facility in terms of city and state economic, environmental, and community factors. Given the data obtained to date, including changing costs for feedstock and ethanol, the project is marginally attractive. A facility should be as large as possible and located in a New York State Economic Development Zone to take advantage of economic incentives. The facility should have on-site oxidation capabilities, which will make it more financially viable given the high cost of energy. 26 figs., 121 tabs.

  6. Advances and developments in strategies to improve strains of Saccharomyces cerevisiae and processes to obtain the lignocellulosic ethanol--a review.

    Science.gov (United States)

    Laluce, C; Schenberg, A C G; Gallardo, J C M; Coradello, L F C; Pombeiro-Sponchiado, S R

    2012-04-01

    The conversion of biomass into ethanol using fast, cheap, and efficient methodologies to disintegrate and hydrolyse the lignocellulosic biomass is the major challenge of the production of the second-generation ethanol. This revision describes the most relevant advances on the conversion process of lignocellulose materials into ethanol, development of new xylose-fermenting strains of Saccharomyces cerevisiae using classical and modern genetic tools and strategies, elucidation of the expression of some complex industrial phenotypes, tolerance mechanisms of S. cerevisiae to lignocellulosic inhibitors, monitoring and strategies to improve fermentation processes. In the last decade, numerous engineered pentose-fermenting yeasts have been developed using molecular biology tools. The increase in the tolerance of S. cerevisiae to inhibitors is still an important issue to be exploited. As the industrial systems of ethanol production operate under non-sterile conditions, microbial subpopulations are generated, depending on the operational conditions and the levels of contaminants. Among the most critical requirements for production of the second-generation ethanol is the reduction in the levels of toxic by-products of the lignocellulosic hydrolysates and the production of low-cost and efficient cellulosic enzymes. A number of procedures have been established for the conversion of lignocellulosic materials into ethanol, but none of them are completely satisfactory when process time, costs, and efficiency are considered.

  7. Novel DDR Processing of Corn Stover Achieves High Monomeric Sugar Concentrations from Enzymatic Hydrolysis (230 g/L) and High Ethanol Concentration (10% v/v) During Fermentation

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiaowen; Jennings, Ed; Shekiro, Joe; Kuhn, Erik M.; O' Brien, Marykate; Wang, Wei; Schell, Daniel J.; Himmel, Mike; Elander, Richard T.; Tucker, Melvin P.

    2015-04-03

    Distilling and purifying ethanol, butanol, and other products from second and later generation lignocellulosic biorefineries adds significant capital and operating cost for biofuels production. The energy costs associated with distillation affects plant gate and life cycle analysis costs. Lower titers in fermentation due to lower sugar concentrations from pretreatment increase both energy and production costs. In addition, higher titers decrease the volumes required for enzymatic hydrolysis and fermentation vessels. Therefore, increasing biofuels titers has been a research focus in renewable biofuels production for several decades. In this work, we achieved over 200 g/L of monomeric sugars after high solids enzymatic hydrolysis using the novel deacetylation and disc refining (DDR) process on corn stover. The high sugar concentrations and low chemical inhibitor concentrations from the DDR process allowed ethanol titers as high as 82 g/L in 22 hours, which translates into approximately 10 vol% ethanol. To our knowledge, this is the first time that 10 vol% ethanol in fermentation derived from corn stover without any sugar concentration or purification steps has been reported. Techno-economic analysis shows the higher titer ethanol achieved from the DDR process could significantly reduce the minimum ethanol selling price from cellulosic biomass.

  8. Grinding of WC–Co hardmetals

    NARCIS (Netherlands)

    Hegeman, J.B.J.W.; Hosson, J.Th.M. De; With, G. de

    2001-01-01

    This paper concentrates on the morphology of the ground surface of cobalt tungsten carbide (WC) composite materials that belong to the category of so-called hardmetals. A deformed and detached surface layer was found on top of the specimens after surface grinding with a diamond wheel. In order to

  9. 基于模型迁移的磨矿过程混合蛙跳算法-小波神经网络软测量建模及重构%SFLA-WNN Soft-Sensor Modeling and Reconfiguration of Grinding Process Based on Model Migration

    Institute of Scientific and Technical Information of China (English)

    王介生; 杨阳; 孙世峰

    2012-01-01

    以磨矿过程的关键工艺指标(磨矿粒度和磨机排矿速率)为预测对象,提出一种基于小波神经网络(WNN)的自适应软测量建模方法.通过对磨矿过程工艺的分析,选取了软测量模型的辅助变量,利用混合蛙跳算法(SFLA)对WNN软测量模型的结构参数(小波函数伸缩因子、平移因子和网络连接权重)进行优化,实现软测量模型输入输出变量之间的非线性映射;并采用模型迁移思想及输入输出修正规划方法实现软测量模型的重构,以解决输入矿石品位改变这一动态工况下的模型自适应校正问题.仿真结果表明,所提出的模型能够显著提高磨矿过程中经济技术指标预测的精度和鲁棒性,满足磨矿生产过程的实时控制要求.%For forecasting the key technology indicators(grinding granularity and mill discharge velocity) of grinding process,an adaptive soft-sensor modeling method based on wavelet neural network(WNN) was proposed.The assistant variables of the soft-sensor model are selected by analyzing the technique characteristic of the grinding process.The structure parameters(scaling factors and translation factors of the wavelet functions,connections weights) of the WNN are optimized by the shuffled frog leaping algorithm(SFLA) to realize the nonlinear mapping between input and output variables of the discussed soft-sensor model.Model migration strategy and input-output space bias correction(IOSBC) method are adopted to realize the on-line adaptive revision of soft-sensor model.The simulation results show that the proposed model can significantly enhance the predictive accuracy and robustness of the technical-and-economic indexes and satisfy the real-time control requirements of the grinding process.

  10. 钢丝磨削试验研究%Steel Wire Grinding Test

    Institute of Scientific and Technical Information of China (English)

    李家春; 张萍

    2012-01-01

    砂带磨削作为一种新工艺,在机械加工领域发挥着越来越大的作用,满足了各种加工要求。本文简单介绍了砂带磨削的概念,阐述了一个针对钢丝表面除锈的新型砂带磨削设备的工作原理及其机床的主要机构,并通过试验研究磨削压力、金属去除率、砂带磨损、磨削比、磨削深度、钢丝走速之间的关系,为砂带修磨线材生产线提供了合理的磨削工艺参数。%As a new process, the abrasive belt grinding plays an increasingly important role in the field of machi- ning, which meets a variety of processing requirements. This paper introduces the concept of abrasive belt grinding briefly, describes the work principle of a new belt grinder to remove rust from the steel wire surface and the main structure of the device. Tests were conducted to study the relationships between grinding force, metal removal rate, belt wear rate, grinding ratio, grinding depth and wire walking speed, which provides rational parameters for wire snagging line with abrasive belt.

  11. Analysis of fractionation in corn-to-ethanol plants

    Science.gov (United States)

    Nelson, Camille

    As the dry grind ethanol industry has grown, the research and technology surrounding ethanol production and co-product value has increased. Including use of back-end oil extraction and front-end fractionation. Front-end fractionation is pre-fermentation separation of the corn kernel into 3 fractions: endosperm, bran, and germ. The endosperm fraction enters the existing ethanol plant, and a high protein DDGS product remains after fermentation. High value oil is extracted out of the germ fraction. This leaves corn germ meal and bran as co-products from the other two streams. These 3 co-products have a very different composition than traditional corn DDGS. Installing this technology allows ethanol plants to increase profitability by tapping into more diverse markets, and ultimately could allow for an increase in profitability. An ethanol plant model was developed to evaluate both back-end oil extraction and front-end fractionation technology and predict the change in co-products based on technology installed. The model runs in Microsoft Excel and requires inputs of whole corn composition (proximate analysis), amino acid content, and weight to predict the co-product quantity and quality. User inputs include saccharification and fermentation efficiencies, plant capacity, and plant process specifications including front-end fractionation and backend oil extraction, if applicable. This model provides plants a way to assess and monitor variability in co-product composition due to the variation in whole corn composition. Additionally the co-products predicted in this model are entered into the US Pork Center of Excellence, National Swine Nutrition Guide feed formulation software. This allows the plant user and animal nutritionists to evaluate the value of new co-products in existing animal diets.

  12. The grinding tip of the sea urchin tooth exhibits exquisite control over calcite crystal orientation and Mg distribution.

    Science.gov (United States)

    Ma, Yurong; Aichmayer, Barbara; Paris, Oskar; Fratzl, Peter; Meibom, Anders; Metzler, Rebecca A; Politi, Yael; Addadi, Lia; Gilbert, P U P A; Weiner, Steve

    2009-04-14

    The sea urchin tooth is a remarkable grinding tool. Even though the tooth is composed almost entirely of calcite, it is used to grind holes into a rocky substrate itself often composed of calcite. Here, we use 3 complementary high-resolution tools to probe aspects of the structure of the grinding tip: X-ray photoelectron emission spectromicroscopy (X-PEEM), X-ray microdiffraction, and NanoSIMS. We confirm that the needles and plates are aligned and show here that even the high Mg polycrystalline matrix constituents are aligned with the other 2 structural elements when imaged at 20-nm resolution. Furthermore, we show that the entire tooth is composed of 2 cooriented polycrystalline blocks that differ in their orientations by only a few degrees. A unique feature of the grinding tip is that the structural elements from each coaligned block interdigitate. This interdigitation may influence the fracture process by creating a corrugated grinding surface. We also show that the overall Mg content of the tooth structural elements increases toward the grinding tip. This probably contributes to the increasing hardness of the tooth from the periphery to the tip. Clearly the formation of the tooth, and the tooth tip in particular, is amazingly well controlled. The improved understanding of these structural features could lead to the design of better mechanical grinding and cutting tools.

  13. Two-stage pervaporation process for effective in situ removal acetone-butanol-ethanol from fermentation broth.

    Science.gov (United States)

    Cai, Di; Hu, Song; Miao, Qi; Chen, Changjing; Chen, Huidong; Zhang, Changwei; Li, Ping; Qin, Peiyong; Tan, Tianwei

    2017-01-01

    Two-stage pervaporation for ABE recovery from fermentation broth was studied to reduce the energy cost. The permeate after the first stage in situ pervaporation system was further used as the feedstock in the second stage of pervaporation unit using the same PDMS/PVDF membrane. A total 782.5g/L of ABE (304.56g/L of acetone, 451.98g/L of butanol and 25.97g/L of ethanol) was achieved in the second stage permeate, while the overall acetone, butanol and ethanol separation factors were: 70.7-89.73, 70.48-84.74 and 9.05-13.58, respectively. Furthermore, the theoretical evaporation energy requirement for ABE separation in the consolidate fermentation, which containing two-stage pervaporation and the following distillation process, was estimated less than ∼13.2MJ/kg-butanol. The required evaporation energy was only 36.7% of the energy content of butanol. The novel two-stage pervaporation process was effective in increasing ABE production and reducing energy consumption of the solvents separation system. Copyright © 2016 Elsevier Ltd. All rights reserved.

  14. Socio-economic impact in a region in the southern part of Jutland by the establishment of a plant for processing of bio ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Joergensen, Henning; Hjort-Gregersen, K.

    2005-09-15

    The Farmers Association of Southern Jutland took an interest in the establishment of a plant for processing of Ethanol primarily due to the wish to contribute to the business development in the western part of Southern Jutland. A large plant for production of bio ethanol will bring along a significant number of local jobs with positive derived economic effects in the local community. Further the plant will also form the basis for a new possibility of marketing of cereal crops. From asocial point of view the request to produce ethanol and other biomass based propellants are motivated by the international obligation to reduce emission of greenhouse gasses, which primarily originate from energy production from conventional fossil fuels. A certain amount of fossil fuels is required in the production of crops, but it has been estimated that the net emission of CO{sub 2} by production of ethanol only constitutes 10% of the emission by fossil energy. (au)

  15. Development of a Wire Driven Robot for Grinding with Stiffness Adapted

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Along with development of new design and machining me thod production with more complex surface can be manufactured. Researching on th e new equipment used for surface disposal has become the important matter. Grind ing and polishing are a common surface processing method. A new type wire driven parallel robot used for grinding processing is proposed in this paper. Wire driven parallel robot is developed from parallel robot and serial wire driven r obot. Steel wire is used to replace the leg of paralle...

  16. Optimization of process parameters for ethanol production from sugar cane molasses by Zymomonas mobilis using response surface methodology and genetic algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Maiti, Bodhisatta; Shekhawat, Mitali; Srivastava, Pradeep [Banaras Hindu Univ., Varanasi (India). School of Biochemical Engineering; Rathore, Ankita [Nizam College, Hyderabad (India). Dept. of Biotechnology; Srivastava, Saurav [National Institute of Technology, Durgapur (India). Dept. of Biotechnology

    2011-04-15

    Ethanol is a potential energy source and its production from renewable biomass has gained lot of popularity. There has been worldwide research to produce ethanol from regional inexpensive substrates. The present study deals with the optimization of process parameters (viz. temperature, pH, initial total reducing sugar (TRS) concentration in sugar cane molasses and fermentation time) for ethanol production from sugar cane molasses by Zymomonas mobilis using Box-Behnken experimental design and genetic algorithm (GA). An empirical model was developed through response surface methodology to analyze the effects of the process parameters on ethanol production. The data obtained after performing the experiments based on statistical design was utilized for regression analysis and analysis of variance studies. The regression equation obtained after regression analysis was used as a fitness function for the genetic algorithm. The GA optimization technique predicted a maximum ethanol yield of 59.59 g/L at temperature 31 C, pH 5.13, initial TRS concentration 216 g/L and fermentation time 44 h. The maximum experimental ethanol yield obtained after applying GA was 58.4 g/L, which was in close agreement with the predicted value. (orig.)

  17. Optimization of process parameters for ethanol production from sugar cane molasses by Zymomonas mobilis using response surface methodology and genetic algorithm.

    Science.gov (United States)

    Maiti, Bodhisatta; Rathore, Ankita; Srivastava, Saurav; Shekhawat, Mitali; Srivastava, Pradeep

    2011-04-01

    Ethanol is a potential energy source and its production from renewable biomass has gained lot of popularity. There has been worldwide research to produce ethanol from regional inexpensive substrates. The present study deals with the optimization of process parameters (viz. temperature, pH, initial total reducing sugar (TRS) concentration in sugar cane molasses and fermentation time) for ethanol production from sugar cane molasses by Zymomonas mobilis using Box-Behnken experimental design and genetic algorithm (GA). An empirical model was developed through response surface methodology to analyze the effects of the process parameters on ethanol production. The data obtained after performing the experiments based on statistical design was utilized for regression analysis and analysis of variance studies. The regression equation obtained after regression analysis was used as a fitness function for the genetic algorithm. The GA optimization technique predicted a maximum ethanol yield of 59.59 g/L at temperature 31 °C, pH 5.13, initial TRS concentration 216 g/L and fermentation time 44 h. The maximum experimental ethanol yield obtained after applying GA was 58.4 g/L, which was in close agreement with the predicted value.

  18. Extraction of Lithium from Lepidolite Using Mixed Grinding with Sodium Sulfide Followed by Water Leaching

    Directory of Open Access Journals (Sweden)

    Jaeryeong Lee

    2015-11-01

    Full Text Available Mixed grinding with Na2S followed by water leaching was performed to extract Li from lepidolite. The leachability of Li increases dramatically in the ground mixture, regardless of the mixing ratio over the range of 1:1 to 3:1, while only 4.53% of Li was extracted in lepidolite ground without Na2S. The leachability increased with an increase of the grinding time, and ultimately, 93% of the Li was leached by water from the ground mixture with a weight ratio of 3:1 (Na2S:Lepidolite. In the process of the mixed grinding, the Li-contained lepidolite was destructured crystallographically, and it might have changed to different compounds. This process enables us to extract Li from lepidolite via a water leaching treatment.

  19. Method of accurate grinding for single enveloping TI worm

    Institute of Scientific and Technical Information of China (English)

    SUN; Yuehai; ZHENG; Huijiang; BI; Qingzhen; WANG; Shuren

    2005-01-01

    TI worm drive consists of involute helical gear and its enveloping Hourglass worm. Accurate grinding for TI worm is the key manufacture technology for TI worm gearing being popularized and applied. According to the theory of gear mesh, the equations of tooth surface of worm drive are gained, and the equation of the axial section profile of grinding wheel that can accurately grind TI worm is extracted. Simultaneously,the relation of position and motion between TI worm and grinding wheel are expounded.The method for precisely grinding single enveloping TI worm is obtained.

  20. Research on CNC Turning System of Aspheric Machining Grinding Wheel

    Institute of Scientific and Technical Information of China (English)

    ZOU Qin; GUO Yin-biao

    2005-01-01

    The technology of machining aspheric surface with high precision is the premise for the application of aspheric surface. The grinding machining with error compensation is a commonly used method to machine aspheric surface, which will directly influence the quality of aspheric workpiece surface. Multifunctional CNC grinding wheel truing system is a four-axis CNC truing system which can be applied to grinding wheel truing. In this system,DSP-based multi-axes motion control card is adopted as the controller, and visual C++ is used as development tool.When the design of hardware and software is completed, the system can implement truing of various grinding wheel with high precision aspheric machining such as plane grinding wheel, arc grinding one, and sphere grinding one.

  1. Effects of ethanol on the surface and bulk properties of a microwave-processed PMMA denture base resin.

    Science.gov (United States)

    Regis, Rômulo Rocha; Soriani, Natércia Carreira; Azevedo, Alessandra Miranda; Silva-Lovato, Cláudia Helena; Paranhos, Helena Freitas Oliveira; de Souza, Raphael Freitas

    2009-08-01

    This study evaluated the effect of different concentrations of ethanol on hardness, roughness, flexural strength, and color stability of a denture base material using a microwave-processed acrylic resin as a model system. Sixty circular (14 x 4 mm) and 60 rectangular microwave-polymerized acrylic resin specimens (65 x 10 x 3 mm(3)) were employed in this study. The sample was divided into six groups according to the ethanol concentrations used in the immersion solution, as follows: 0% (water), 4.5%, 10%, 19%, 42%, and 100%. The specimens remained immersed for 30 days at 37 degrees C. The hardness test was performed by a hardness tester equipped with a Vickers diamond penetrator, and a surface roughness tester was used to measure the surface roughness of the specimens. Flexural strength testing was carried out on a universal testing machine. Color alterations (DeltaE) were measured by a portable spectrophotometer after 12 and 30 days. Variables were analyzed by ANOVA/Tukey's test (alpha= 0.05). For the range of ethanol-water solutions for immersion (water only, 4.5%, 10%, 19.5%, 42%, and 100%), the following results were obtained for hardness (13.9 +/- 2.0, 12.1 +/- 0.7, 12.9 +/- 0.9, 11.2 +/- 1.5, 5.7 +/- 0.3, 2.7 +/- 0.5 VHN), roughness (0.13 +/- 0.01, 0.15 +/- 0.07, 0.13 +/- 0.05, 0.13 +/- 0.02, 0.23 +/- 0.05, 0.41 +/- 0.19 mum), flexural strength (90 +/- 12, 103 +/- 18, 107 +/- 16, 90 +/- 25, 86 +/- 22, 8 +/- 2 MPa), and color (0.8 +/- 0.6, 0.8 +/- 0.3, 0.7 +/- 0.4, 0.9 +/- 0.3, 1.3 +/- 0.3, 3.9 +/- 1.5 DeltaE) after 30 days. The findings of this study showed that the ethanol concentrations of tested drinks affect the physical properties of the investigated acrylic resin. An obvious plasticizing effect was found, which could lead to a lower in vivo durability associated with alcohol consumption.

  2. Effects of Process on Ethanol Lixiviation Rate of Schisandra Chinensis (Turcz.) Baill.%炮制对北五味子醇浸率影响的研究

    Institute of Scientific and Technical Information of China (English)

    李英华; 朱晓慧; 吕秀阳

    2011-01-01

    The study was aimed to investigate the effect of process on ethanol lixiviation rate of Schisandra. The feasibility of ethanol lixiviation rate of Schisandra was evaluated as an index appraising the Schisandra quality of process. Effects of processing time, processing temperature and processing adminiculars adding content to ethanol lixiviation rate of Schisandra were observed. The results showed that different processing adminiculars cause different changing trends of ethanol lixiviation rate of Schisandra. The ethanol lixiviation rate of Schisandra was increased according to the increase of adminicular content when processed by honey. However, the ethanol lixiviation rate of Schisandra was decreased when processed by wine, vinegar or steamed. And the change of adminicular content plays little effect to the ethanol lixiviation rate. The ethanol lixiviation rate of Schisandra was not significantly influenced by the change of process time and temperature. It is concluded that ethanol lixiviation rate of Schisandra attains maximum when process by honey for 6-8 h. The effect of processing temperature to ethanol lixiviation rate of Schisandra was not obvious when processed by vinegar, honey or steamed. The ethanol lixiviation rate of Schisandra attains maximum when processed by wine at 85°C. It is concluded that the lixiviation rate of ethanol was not sensitive to different process factors. Quality appraising system is not suitable to be used in the process of Schisandra.%目的:研究炮制过程对北五味子醇浸率的影响,考察醇浸率作为评价五味子炮制过程控制的辅助参考质量指标的可行性.方法:观察炮制时间、炮制温度、炮制辅料用量改变对五味子醇浸率的影响.结果:不同炮制辅料对醇浸率影响趋势不同,蜜制使五味子的醇浸率增加,且随辅料用量增加逐渐增加.酒制、醋制和蒸制使五味子的醇浸率降低,但辅料用量改变对醇浸率影响较小.炮制时间以及炮

  3. STUDY ON A NEW TYPE OF THROWAWAY SOFT GRINDING WHEELS

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In accordance with the difficult problems of belt cross vibrations and effects of belt tension on machine spindle precision in abrasive belt grinding, a new soft grinding wheel is put forward, which is provided with the advantages of belt grinding and can be installed directly on the grinding machine spindle substituting for common grinding wheels. The new soft grinding wheel does not need any ancillary facilities and dressing devices in grinding. With analyzing error of wheel and grinding experiment, the highefficiency grinding characteristics grinding hardbrittle materials has been obtained.

  4. Ethanol poisoning

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/002644.htm Ethanol poisoning To use the sharing features on this page, please enable JavaScript. Ethanol poisoning is caused by drinking too much alcohol. ...

  5. Acetone-butanol-ethanol from sweet sorghum juice by an immobilized fermentation-gas stripping integration process.

    Science.gov (United States)

    Cai, Di; Wang, Yong; Chen, Changjing; Qin, Peiyong; Miao, Qi; Zhang, Changwei; Li, Ping; Tan, Tianwei

    2016-07-01

    In this study, sweet sorghum juice (SSJ) was used as the substrate in a simplified ABE fermentation-gas stripping integration process without nutrients supplementation. The sweet sorghum bagasse (SSB) after squeezing the fermentable juice was used as the immobilized carrier. The results indicated that the productivity of ABE fermentation process was improved by gas stripping integration. A total 24g/L of ABE solvents was obtained from 59.6g/L of initial sugar after 80h of fermentation with gas stripping. Then, long-term of fed-batch fermentation with continuous gas stripping was further performed. 112.9g/L of butanol, 44.1g/L of acetone, 9.5g/L of ethanol (total 166.5g/L of ABE) was produced in overall 312h of fermentation. At the same time, concentrated ABE product was obtained in the condensate of gas stripping.

  6. Removing tannins from medicinal plant extracts using an alkaline ethanol precipitation process: a case study of Danshen injection.

    Science.gov (United States)

    Gong, Xingchu; Li, Yao; Qu, Haibin

    2014-11-14

    The alkaline ethanol precipitation process is investigated as an example of a technique for the removal of tannins extracted from Salviae miltiorrhizae Radix et Rhizoma for the manufacture of Danshen injection. More than 90% of the tannins can be removed. However, the recoveries of danshensu, rosmarinic acid, and salvianolic acid B were less than 60%. Total tannin removal increased as the refrigeration temperature decreased or the amount of NaOH solution added increased. Phenolic compound recoveries increased as refrigeration temperature increased or the amount of NaOH solution added decreased. When operated at a low refrigeration temperature, a relative high separation selectivity can be realized. Phenolic compound losses and tannin removal were mainly caused by precipitation. The formation of phenol salts, whose solubility is small in the mixture of ethanol and water used, is probably the reason for the precipitation. A model considering dissociation equilibrium and dissolution equilibrium was established. Satisfactory correlation results were obtained for phenolic compound recoveries and total tannin removal. Two important parameters in the model, which are the water content and pH value of alkaline supernatant, are suggested to be monitored and controlled to obtain high batch-to-batch consistency.

  7. Efficient hydrogen production from ethanol and glycerol by vapour-phase reforming processes with new cobalt-based catalysts.

    Science.gov (United States)

    Pereira, Evandro Brum; de la Piscina, Pilar Ramírez; Homs, Narcís

    2011-02-01

    The aim of this study was to investigate biohydrogen production from biofuel-reforming processes using new multi-component bulk-type cobalt-based catalysts. The addition of different components to improve the catalytic performance was studied. Monometallic cobalt catalyst and catalysts containing Ru (ca. 1%) and/or Na (ca. 0.5%) were characterized and tested in the 623-673 K temperature range in ethanol steam reforming (ESR) with a steam/carbon ratio (S/C) of 3. The catalysts showed a high performance for hydrogen production and, except for H(2) and CO(2), only small amounts of by-products were obtained, depending on the temperature and the catalyst used. The catalyst containing both Ru and Na (Co-Ru(Na)) showed the best catalytic behavior in ESR. It operated stably for at least 12 days under cycles of oxidative steam reforming of glycerol/ethanol mixtures (S/C=2) and activation under O(2).

  8. Integrated Process for Ethanol, Biogas, and Edible Filamentous Fungi-Based Animal Feed Production from Dilute Phosphoric Acid-Pretreated Wheat Straw.

    Science.gov (United States)

    Nair, Ramkumar B; Kabir, Maryam M; Lennartsson, Patrik R; Taherzadeh, Mohammad J; Horváth, Ilona Sárvári

    2017-06-08

    Integration of wheat straw for a biorefinery-based energy generation process by producing ethanol and biogas together with the production of high-protein fungal biomass (suitable for feed application) was the main focus of the present study. An edible ascomycete fungal strain Neurospora intermedia was used for the ethanol fermentation and subsequent biomass production from dilute phosphoric acid (0.7 to 1.2% w/v) pretreated wheat straw. At optimum pretreatment conditions, an ethanol yield of 84 to 90% of the theoretical maximum, based on glucan content of substrate straw, was observed from fungal fermentation post the enzymatic hydrolysis process. The biogas production from the pretreated straw slurry showed an improved methane yield potential up to 162% increase, as compared to that of the untreated straw. Additional biogas production, using the syrup, a waste stream obtained post the ethanol fermentation, resulted in a combined total energy output of 15.8 MJ/kg wheat straw. Moreover, using thin stillage (a waste stream from the first-generation wheat-based ethanol process) as a co-substrate to the biogas process resulted in an additional increase by about 14 to 27% in the total energy output as compared to using only wheat straw-based substrates. ᅟ.

  9. Grinding and polishing of conformal windows and domes

    Science.gov (United States)

    Fess, Edward; Ross, James; Matthews, Greg

    2017-05-01

    Conformal optics require special manufacturing techniques to produce them to optical tolerances. In many cases the materials used are very hard optical ceramics that present additional manufacturing challenges due to their hardness and grain structure. OptiPro has developed grinding technologies such as OptiSonic grinding, as well as sub-aperture polishing technologies like UltraForm Finishing (UFF) to manufacture these challenging components. We have also developed a custom computer aided manufacturing (CAM) software package, ProSurf, to generate the complex tool paths for both grinding and polishing processes. One of the main advantages of ProSurf over traditional CAM software packages is that it uses metrology feedback for deterministic corrections. The metrology input can be obtained from OptiPro's 5-axis UltraSurf metrology system, which is capable of measuring these complex shapes to sub-micron accuracies. Through the development of these technologies much work has been performed in creating, measuring and analyzing the alignment fiducials or datum's used to qualify the location of the optical surfaces. Understanding the sensitivity of the optical surface to any datum misalignment is critical to knowing not only where the part is in space, but how good the optical surfaces are to each other. Working with the optical designer to properly tolerance surfaces to these datums is crucial. This paper will present the technologies developed by OptiPro to manufacture conformal windows as well as information related to the optical surfaces sensitivity to datums and how accurately those datums can be measured.

  10. Ethanol Basics

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-01-30

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  11. Exploring the role of curcumin containing ethanolic extract obtained from Curcuma longa (rhizomes) against retardation of wound healing process by aspirin.

    Science.gov (United States)

    Pawar, Rajesh Singh; Toppo, Fedelic Ashish; Mandloi, Avinash Singh; Shaikh, Shabnam

    2015-01-01

    The aim of the study was to assess the curcumin containing ethanolic extract (EtOH) obtained from Curcuma longa (Cl) against retardation of wound healing by aspirin. Wound healing process was retarded by administering the dose of 150 mg/kg body weight of aspirin orally for 9 days to observe the effect of EtOH obtained from Cl using excision and incision wound model in rats. The various parameters such as % wound contraction, epithelialization period, hydroxyproline, tensile strength were observed at variant time intervals and histopathological study was also performed. Curcumin containing 5% and 10% ethanolic extract ointment have shown significant (P wound healing activity against an aspirin (administered 150 mg/kg body weight orally for 9 days) retarded wound healing process. Topical application of ointment showed significant (P healing of the epidermis, increased collagen, fibroblasts and blood vessels. Ethanolic extract of Cl ointment (EtOHCl) containing 10% curcumin displayed remarkable healing process against wound retardation by aspirin.

  12. Reducing the Edge Chipping for Capillary End Face Grinding and Polishing

    Directory of Open Access Journals (Sweden)

    Hošek J.

    2013-05-01

    Full Text Available This paper presents results of glass capillary end face grinding and polishing by approach that reduces the edge chipping. Brittle materials have natural tendency for edge chipping what leads to beveling the sharp edges. Not beveled sharp edges on glass capillary are important for special applications like surface tension measurement of small liquid samples. We use common grinding and polishing process for capillary end face machining modified with gradual decreasing of grinding load based on the relation of the critical chipping load. Achieved surface roughness is measured using atomic force microscopy (AFM. Capillary inner edge quality is checked both with optical microscopes and electron microscope too. We achieved a non-chipped capillary inner edge with radius down to 100 nm.

  13. Surface Waviness in Grinding of Thin Mould Insert Using Chilled Air as Coolant

    Institute of Scientific and Technical Information of China (English)

    Yeo; S; H; K; Ramesh

    2002-01-01

    On going trend of miniaturization in electronic rel at ed parts, which is an average of two times in every 5~7 years introduce grindin g challenges. In grinding process, the surface waviness control of thin parts is an ardent task due to its warpage, induced by the high specific grinding energy (2~10 J/mm 3). Therefore, coolant is often used to avoid thermal damage, obtai n better surface integrity and to prolong wheel life. However coolant, the incomp ressibility media introduce high forces at the gri...

  14. Techno-economic analysis of ethanol production from sugarcane bagasse using a Liquefaction plus Simultaneous Saccharification and co-Fermentation process.

    Science.gov (United States)

    Gubicza, Krisztina; Nieves, Ismael U; Sagues, William J; Barta, Zsolt; Shanmugam, K T; Ingram, Lonnie O

    2016-05-01

    A techno-economic analysis was conducted for a simplified lignocellulosic ethanol production process developed and proven by the University of Florida at laboratory, pilot, and demonstration scales. Data obtained from all three scales of development were used with Aspen Plus to create models for an experimentally-proven base-case and 5 hypothetical scenarios. The model input parameters that differed among the hypothetical scenarios were fermentation time, enzyme loading, enzymatic conversion, solids loading, and overall process yield. The minimum ethanol selling price (MESP) varied between 50.38 and 62.72 US cents/L. The feedstock and the capital cost were the main contributors to the production cost, comprising between 23-28% and 40-49% of the MESP, respectively. A sensitivity analysis showed that overall ethanol yield had the greatest effect on the MESP. These findings suggest that future efforts to increase the economic feasibility of a cellulosic ethanol process should focus on optimization for highest ethanol yield.

  15. Extreme thermophilic ethanol production from rapeseed straw: using the newly isolated Thermoanaerobacter pentosaceus and combining it with Saccharomyces cerevisiae in a two-step process

    DEFF Research Database (Denmark)

    Tomás, Ana Faria; Karagöz, Pınar; Karakashev, Dimitar Borisov;

    2013-01-01

    was attributed to the high amounts of salts resulting from the alkaline-peroxide pretreatment. Finally, a two-stage ethanol production process from PRS using Saccharomyces cerevisiae (utilization of hexoses in the first step) and T. pentosaceus (utilization of pentoses in the second step) was developed. Results......The newly isolated extreme thermophile Thermoanaerobacter pentosaceus was used for ethanol production from alkaline-peroxide pretreated rapeseed straw (PRS). Both the liquid and solid fractions of PRS were used. T. pentosaceus was able to metabolize the typical process inhibitors present...

  16. Condition monitoring on grinding wheel wear using wavelet analysis and decision tree C4.5 algorithm

    Directory of Open Access Journals (Sweden)

    S.Devendiran

    2013-10-01

    Full Text Available A new online grinding wheel wear monitoring approach to detect a worn out wheel, based on acoustic emission (AE signals processed by discrete wavelet transform and statistical feature extraction carried out using statistical features such as root mean square and standard deviation for each wavelet decomposition level and classified using tree based knowledge representation methodology decision tree C4.5 data mining techniques is proposed. The methodology was validate with AE signal data obtained in Aluminium oxide 99 A(38A grinding wheel which is used in three quarters of majority grinding operations under different grinding conditions to validate the proposed classification system. The results of this scheme with respect to classification accuracy were discussed.

  17. Single chirality through crystal grinding

    NARCIS (Netherlands)

    Noorduin, W.L.

    2010-01-01

    The properties of chiral molecules in living organisms can be different for left- and right-handed molecules. Therefore, ways to produce molecules of single handedness are of paramount importance, especially for economical, high yielding processes to synthesize pharmaceutical compounds that must be

  18. Effects of steam pretreatment and co-production with ethanol on the energy efficiency and process economics of combined biogas, heat and electricity production from industrial hemp

    Science.gov (United States)

    2013-01-01

    Background The study presented here has used the commercial flow sheeting program Aspen Plus™ to evaluate techno-economic aspects of large-scale hemp-based processes for producing transportation fuels. The co-production of biogas, district heat and power from chopped and steam-pretreated hemp, and the co-production of ethanol, biogas, heat and power from steam-pretreated hemp were analysed. The analyses include assessments of heat demand, energy efficiency and process economics in terms of annual cash flows and minimum biogas and ethanol selling prices (MBSP and MESP). Results Producing biogas, heat and power from chopped hemp has the highest overall energy efficiency, 84% of the theoretical maximum (based on lower heating values), providing that the maximum capacity of district heat is delivered. The combined production of ethanol, biogas, heat and power has the highest energy efficiency (49%) if district heat is not produced. Neither the inclusion of steam pretreatment nor co-production with ethanol has a large impact on the MBSP. Ethanol is more expensive to produce than biogas is, but this is compensated for by its higher market price. None of the scenarios examined are economically viable, since the MBSP (EUR 103–128 per MWh) is higher than the market price of biogas (EUR 67 per MWh). The largest contribution to the cost is the cost of feedstock. Decreasing the retention time in the biogas process for low solids streams by partly replacing continuous stirred tank reactors by high-rate bioreactors decreases the MBSP. Also, recycling part of the liquid from the effluent from anaerobic digestion decreases the MBSP. The production and prices of methane and ethanol influence the process economics more than the production and prices of electricity and district heat. Conclusions To reduce the production cost of ethanol and biogas from biomass, the use of feedstocks that are cheaper than hemp, give higher output of ethanol and biogas, or combined production with

  19. Recycling cellulases for cellulosic ethanol production at industrial relevant conditions: potential and temperature dependency at high solid processes.

    Science.gov (United States)

    Lindedam, Jane; Haven, Mai Østergaard; Chylenski, Piotr; Jørgensen, Henning; Felby, Claus

    2013-11-01

    Different versions of two commercial cellulases were tested for their recyclability of enzymatic activity at high dry matter processes (12% or 25% DM). Recyclability was assessed by measuring remaining enzyme activity in fermentation broth and the ability of enzymes to hydrolyse fresh, pretreated wheat straw. Industrial conditions were used to study the impact of hydrolysis temperature (40 or 50°C) and residence time on recyclability. Enzyme recycling at 12% DM indicated that hydrolysis at 50°C, though ideal for ethanol yield, should be kept short or carried out at lower temperature to preserve enzymatic activity. Best results for enzyme recycling at 25% DM was 59% and 41% of original enzyme load for a Celluclast:Novozyme188 mixture and a modern cellulase preparation, respectively. However, issues with stability of enzymes and their strong adsorption to residual solids still pose a challenge for applicable methods in enzyme recycling.

  20. ARE THERE SIGNIFICANT DIFFERENCES BETWEEN DIRECT AND REVERSE GRINDING CIRCUITS?

    Directory of Open Access Journals (Sweden)

    Douglas Batista Mazzinghy

    2014-12-01

    Full Text Available The mining industry is famous for many paradigms regarding different flowsheet designs and the use of new technologies and equipment. In this context, a question often performed to process engineers is: what grinding circuit is more efficient, the direct or the reverse? A precise answer could only be given by experimental data and simulations. Simulations were performed using ModSimTM software considering parameters obtained by batch mill tests of an iron ore sample. The simulations, preliminarily, indicated no significant differences between the two circuit configurations for the sample tested. Subsequently, tests were conducted on a pilot scale with detailed measurement of all the variables necessary for a correct interpretation of the differences between the direct and reverse circuits. The test results confirmed the prediction obtained by simulation. This work provides the basis to test other ores and to understanding better the real differences between grinding circuit configurations. Thus, it is expected that some myths of the mineral industry, with respect to flowsheet choices, are overcome.

  1. Ileal digestibility of amino acids in coproducts of corn processing into ethanol for pigs.

    Science.gov (United States)

    Adeola, O; Ragland, D

    2012-12-01

    Five barrows with an average initial BW of 45 kg and fitted with a T-cannula at the distal ileum were fed 5 diets to determine the standardized ileal digestibility (SID) of AA in corn (Zea mays) distillers' dried grains (DDG), DDG with solubles (DDGS), high-protein DDG (HPDDG) and high-protein DDGS (HPDDGS). On a DM basis, the test ingredients contained 33.7% CP, 19.2% ADF, and 53.1% NDF for DDG; 30.3% CP, 11.8% ADF, and 40.6% NDF for DDGS; 62.5% CP, 28.4% ADF, and 45.1% NDF for HPDDG; and 52.4% CP, 17.4% ADF, and 30.4% NDF for HPDDGS. The 5 diets consisted of a N-free diet (NFD) and 4 semipurified diets, in which the test ingredient was the sole protein source with chromic oxide added at 5 g/kg as an indigestible marker, and fed for each of 5 periods. The NFD was used to determine basal endogenous AA losses. Each period consisted of a 5-d adjustment period and 2 d of ileal digesta collection for 10 h on each of day 6 and day 7. Amino acids in the test ingredients were well digested by pigs and SID of Lys for DDG, DDGS, HPDDG, and HPDDGS were 88.6, 79.9, 94.6, and 85.8%, respectively. Corresponding values for were Met 93.9, 92.8, 97.1, and 94.6%. The SID of Lys was greater (P corn into ethanol was 2 to 8 percentage units more than in the regular coproduct and 2 to 9 percentage units less in the coproduct with added solubles.

  2. New Process of Grinding with Assisted Stuffing Gel for Manufacturing the Gores with Slender Teeth in Small and Micro Motors%微小型电机细长齿铁心组件填胶磨削新工艺

    Institute of Scientific and Technical Information of China (English)

    史爱兰; 王以平; 贾占良; 黄涛

    2011-01-01

    The height to width ratio of the teeth on stator and rotor cores in small and micro motors has been continuously increased to enlarge the output torque. This results in severe deformations in core components when using traditional turning process to machining their inner and outer surfaces. A new process of grinding with assisted stuffing gel was proposed to solve this problem. In the new process, a kind of gel with low melting point and enough strength was filled in the slots of the cores, and then the inner and outer surfaces were manufactured with grinding process. Experimental results show that the deformations of the cores with slender teeth due to manufacturing are solved effienfly with the proposed process, and that the pass rate is improved great.%为了获得更大的输出转矩,微小型电机定、转子铁心的齿长和齿宽比不断增加,导致采用传统的车削方法加工铁心组件的内孔和外圆时出现了严重的变形现象.针对该问题,提出了一种新的填胶磨削工艺方法,即在铁心型槽中填入一种低熔点、具有一定强度的胶体,以增加铁心的结构强度,再用磨削方法加工铁心的内孔和外圆.结果表明,填胶磨削工艺能够有效地解决微小型电机细长齿铁心组件加工变形的问题,大大提高零件合格率.

  3. Efficient production of acetone-butanol-ethanol (ABE) from cassava by a fermentation-pervaporation coupled process.

    Science.gov (United States)

    Li, Jing; Chen, Xiangrong; Qi, Benkun; Luo, Jianquan; Zhang, Yuming; Su, Yi; Wan, Yinhua

    2014-10-01

    Production of acetone-butanol-ethanol (ABE) from cassava was investigated with a fermentation-pervaporation (PV) coupled process. ABE products were in situ removed from fermentation broth to alleviate the toxicity of solvent to the Clostridium acetobutylicum DP217. Compared to the batch fermentation without PV, glucose consumption rate and solvent productivity increased by 15% and 21%, respectively, in batch fermentation-PV coupled process, while in continuous fermentation-PV coupled process running for 304 h, the substrate consumption rate, solvent productivity and yield increased by 58%, 81% and 15%, reaching 2.02 g/Lh, 0.76 g/Lh and 0.38 g/g, respectively. Silicalite-1 filled polydimethylsiloxane (PDMS)/polyacrylonitrile (PAN) membrane modules ensured media recycle without significant fouling, steadily generating a highly concentrated ABE solution containing 201.8 g/L ABE with 122.4 g/L butanol. After phase separation, a final product containing 574.3g/L ABE with 501.1g/L butanol was obtained. Therefore, the fermentation-PV coupled process has the potential to decrease the cost in ABE production.

  4. Study of thread grinding based on the multi-body system theory%基于多体系统理论的螺纹磨削研究

    Institute of Scientific and Technical Information of China (English)

    范晋伟; 金爱韦; 宁堃; 梅钦; 李海涌

    2012-01-01

    将多体系统运动建模方法应用到数控螺纹磨床建模中,建立机床、工件和砂轮的运动关系,推导出多线砂轮磨削螺纹的加工方程.开发螺纹磨削仿真软件,获得螺纹磨削加工G代码,在磨削螺纹的生产中取得了很好的效果.%Applying the multi-body system modeling theory to CNC thread grinder modeling. Deriving multi-line grinding wheel thread processing equation based on movement relationship of machine tool, workpiece and grinding wheel. A thread grinding simulation software is developed, and the generating thread grinding G-code achieves good results in the production of thread grinding.

  5. Direct ethanol production from cellulosic materials by consolidated biological processing using the wood rot fungus Schizophyllum commune.

    Science.gov (United States)

    Horisawa, Sakae; Ando, Hiromasa; Ariga, Osamu; Sakuma, Yoh

    2015-12-01

    In the present study, ethanol production from polysaccharides or wood chips was conducted in a single reactor under anaerobic conditions using the white rot fungus Schizophyllum commune NBRC 4928, which produces enzymes that degrade lignin, cellulose and hemicellulose. The ethanol yields produced from glucose and xylose were 80.5%, and 52.5%, respectively. The absolute yields of ethanol per microcrystalline cellulose (MCC), xylan and arabinogalactan were 0.26g/g-MCC, 0.0419g/g-xylan and 0.0508g/g-arabinogalactan, respectively. By comparing the actual ethanol yields from polysaccharides with monosaccharide fermentation, it was shown that the rate of saccharification was slower than that in fermentation. S. commune NBRC 4928 is concluded to be suitable for CBP because it can produce ethanol from various types of sugar. From the autoclaved cedar chip, only little ethanol was produced by S. commune NBRC 4928 alone but ethanol production was enhanced by combined use of ethanol fermenting and lignin degrading fungi. Copyright © 2015 Elsevier Ltd. All rights reserved.

  6. Ethanol Production from SPORL-pretreated Lodgepole Pine: Preliminary Evaluation of Mass Balance and Process Energy Efficiency

    Science.gov (United States)

    Lodgepole pine from forest thinnings is a potential feedstock for ethanol production. In this study, lodgepole pine was converted to ethanol with a yield of 276 liters (73 gallons) per ton of wood or 72% of theoretical. The lodgepole pine chips were directly subject to the sulfite pretreatment to ...

  7. Integrated distillation-membrane process for bio-ethanol and bio-butanol recovery from actual fermentation broths: Separation energy efficiency and fate of secondary fermentation products

    Science.gov (United States)

    A hybrid process integrating vapor stripping with vapor compression and vapor permeation membrane separation, termed Membrane Assisted Vapor Stripping (MAVS), was evaluated for recovery and dehydration of ethanol and/or 1-butanol from aqueous solution as an alternative to convent...

  8. Integrated distillation-membrane process for bio-ethanol and bio-butanol recovery from actual fermentation broths: Separation energy efficiency and fate of secondary fermentation products

    Science.gov (United States)

    A hybrid process integrating vapor stripping with vapor compression and vapor permeation membrane separation, termed Membrane Assisted Vapor Stripping (MAVS), was evaluated for recovery and dehydration of ethanol and/or 1-butanol from aqueous solution as an alternative to convent...

  9. Influence of acid-base properties on the Lebedev ethanol-to-butadiene process catalyzed by SiO2-MgO materials

    NARCIS (Netherlands)

    Angelici, Carlo; Velthoen, Marjolein E. Z.; Weckhuysen, Bert M.; Bruijnincx, Pieter C. A.

    2015-01-01

    The Lebedev ethanol-to-butadiene process entails a complex chain of reactions that require catalysts to possess a subtle balance in the number and strength of acidic and basic sites. SiO2-MgO materials can be excellent Lebedev catalysts if properly prepared, as catalyst performance has been found to

  10. Quenching simulation of steel grinding balls

    Energy Technology Data Exchange (ETDEWEB)

    Zapata-Hernandez, O.; Reyes, L. A.; Camurri, C.; Carrasco, C.; Garza-Monte-de-Oca, F.; Colas, R.

    2015-07-01

    The phase transformations of high carbon steel during quenching and equalizing were modelled using commercial computer packages based on the finite element method and the kinetic transformation of steel. The model was used to predict the temperature and microstructural changes taking place within balls of two different sizes that are used for grinding mineral ores. A good correlation between the temperatures measured by inserted thermocouples and those predicted by the model was obtained after modifying the thermal conductivity of the steel within the temperature domain at which mixed phases are present. The phase transformations predicted were confirmed by metallographic analyses. (Author)

  11. Process Design and Economics of On-Site Cellulase Production on Various Carbon Sources in a Softwood-Based Ethanol Plant

    Directory of Open Access Journals (Sweden)

    Zsolt Barta

    2010-01-01

    Full Text Available On-site cellulase enzyme fermentation in a softwood-to-ethanol process, based on SO2-catalysed steam pretreatment followed by simultaneous saccharification and fermentation, was investigated from a techno-economic aspect using Aspen Plus© and Aspen Icarus Process Evaluator© softwares. The effect of varying the carbon source of enzyme fermentation, at constant protein and mycelium yields, was monitored through the whole process. Enzyme production step decreased the overall ethanol yield (270 L/dry tonne of raw material in the case of purchased enzymes by 5–16 L/tonne. Capital cost was found to be the main cost contributor to enzyme fermentation, constituting to 60–78% of the enzyme production cost, which was in the range of 0.42–0.53 SEK/L ethanol. The lowest minimum ethanol selling prices (4.71 and 4.82 SEK/L were obtained in those scenarios, where pretreated liquid fraction supplemented with molasses was used as carbon source. In some scenarios, on-site enzyme fermentation was found to be a feasible alternative.

  12. Assessing the Impact of a Vinasse Pilot Plant Scale-Up on the Key Processes of the Ethanol Supply Chain

    Directory of Open Access Journals (Sweden)

    Rocio Ramos-Hernández

    2016-01-01

    Full Text Available One of the byproducts generated in the cane sugar production is molasses, which is used for ethanol distillation. However, one of the problems of distilleries is vinasse. Vinasse is highly water pollutant and is dumped untreated in lakes or rivers and damages the environment. The company FALA developed a pilot plant that uses vinasse to produce a type of livestock feed called MD60. In this paper, the impact of the pilot plant’s scale-up in the key processes of the company’s supply chain is analyzed. With the help of a sensitivity analysis, this study finds the values that would allow the company to improve its order fulfillment indicator and to increase profits, assuming an expected demand by the introduction of this new product into the market. The results show that (1 the pilot plant fulfills 32% of the orders, (2 according to the current vinasse storage capacity, it is possible to fulfill up to 77% of the orders by scaling up the pilot plant, (3 to satisfy 100% of the orders, it is necessary to use all the vinasse generated, and (4 the highest profit is reached by processing all the vinasse and by considering the upper sale price.

  13. Fabrication of Cu2ZnSn(SxSe1 - x)4 solar cells by ethanol-ammonium solution process

    Science.gov (United States)

    Xue, Cong; Li, Jianmin; Wang, Yaguang; Jiang, Guoshun; Weifeng, Liu; Zhu, Changfei

    2016-10-01

    In this paper, Cu2ZnSn(SxSe1 - x)4 precursor films were produced by doctor blade process from SnS-Cu2O-ZnS slurry. To prepare the slurry, SnS, ZnS and Cu2O precipitates, which are outgrowths of stacked layer ZnS/Cu/SnS by CBD (chemical bath deposition)-annealing route, were dissolved in the mixture solvent of ethanol and NH3·H2O. Synthesized precursor films were then annealed at different conditions. The post-annealed films were characterized by means of scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Raman measurements and UV-vis-NIR spectroscopy. SEM studies reveal that the rough and relatively compact absorber thin films are obtained via the sulfidation and sulfidation-selenization processes. X-ray diffraction and Raman spectrum results verify that the obtained films are composed of Cu2ZnSnS4 and Cu2ZnSnSe4 phases, which have high absorbance in visible range and direct band gap energy of 1.01-1.47 eV. The best devices yield total area power conversion efficiency of 1.99% and 2.95% corresponding to Cu2ZnSnS4 and Cu2ZnSn(SxSe1 - x)4 thin film solar cells under AM1.5 illumination without any anti-reflection layer.

  14. Effects of ethanol on aggregation, serotonin release, and amyloid precursor protein processing in rat and human platelets.

    Science.gov (United States)

    Ehrlich, Daniela; Humpel, Christian

    2014-01-01

    It is known that oxidative stress leads to amyloid precursor protein (APP) dysregulation in platelets. Ethanol (EtOH) is a vascular risk factor and induces oxidative stress. The aim of the present study was thus to investigate whether EtOH affects APP processing in rat and human platelets. Platelets were exposed to 50 mM EtOH with and without 2 mM calcium-chloride (CaCl₂) for 20 or 180 minutes at 37°C. Platelet aggregation, serotonin release and APP isoforms 130 and 106/110 kDa were analyzed. As a control, 100 mM H₂O₂ was tested in rat platelets. Our data show that EtOH alone did not affect any of the analyzed parameters, whereas CaCl₂ significantly increased aggregation of rat and human platelets. In addition, CaCl₂ alone enhanced serotonin release in rat platelets. EtOH counteracted CaCl₂-induced aggregation and serotonin release. In the presence of CaCl₂, EtOH reduced the 130 kDa APP isoform in rat and human platelets. In conclusion, this study shows that in the presence of CaCl₂, EtOH affects the platelet function and APP processing in rat and human platelets.

  15. Fact sheet: Ethanol from corn

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-05-31

    This fact sheet is intended to provide an overview of the advantages of ethanol from corn, emphasizing ethanol`s contribution to environmental protection and sustainable agriculture. Ethanol, an alternative fuel used as an octane enhancer is produced through the conversion of starch to sugars by enzymes, and fermentation of these sugars to ethanol by yeast. The production process may involve wet milling or dry milling. Both these processes produce valuable by-products, in addition to ethanol and carbon dioxide. Ethanol contains about 32,000 BTU per litre. It is commonly believed that using state-of-the-art corn farming and corn processing processes, the amount of energy contained in ethanol and its by-products would be more than twice the energy required to grow and process corn into ethanol. Ethanol represents the third largest market for Ontario corn, after direct use as animal feed and wet milling for starch, corn sweetener and corn oil. The environmental consequences of using ethanol are very significant. It is estimated that a 10 per cent ethanol blend in gasoline would result in a 25 to 30 per cent decrease in carbon monoxide emissions, a 6 to 10 per cent decrease in net carbon dioxide, a slight increase in nitrous oxide emissions which, however, would still result in an overall decrease in ozone formation, since the significant reduction in carbon monoxide emissions would compensate for any slight increase in nitrous oxide. Volatile organic compounds emission would also decrease by about 7 per cent with a 10 per cent ethanol blend. High level blends could reduce VOCs production by as much as 30 per cent. 7 refs.

  16. BAMBOO CELLULOSIC PULP PRODUCED BY THE ETHANOL/WATER PROCESS FOR REINFORCEMENT APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Viviane da Costa Correia

    2015-01-01

    Full Text Available Organosolv pulping is the clean chemical process of using organic solvents to aid in the removal of lignin and hemicellulose from lignocellulosic raw materials. This method provides facility for solvent recovery at the end of the process. In this work, it was to produce bamboo cellulosic pulp by the organosolv process evaluating different temperatures and reaction times, and the pulps were analyzed aiming their future application in the reinforcement of composites. The production of bamboo pulp by the organosolv process was studied varying the cooking conditions at 1, 2 and 3 h and 150, 170 and 190oC of temperature, in order to achieve the ideal conditions of yield, chemical and morphological characteristics of the pulp for its potential application in the reinforcement of composites. The best results for delignification (kappa number of 38, with relatively lower fiber degradation (viscosity of 625 cm3 g-1, aspect ratio of 40.4 and the index zero-span of 204 Nm g-1, were achieved for the pulping process at 190oC for 2 h. These pulping conditions can be considered as the more appropriate in the range of time intervals evaluated in this work. The higher mechanical strength and the lower incidence of morphological defects in the fiber (6.0% of curls and 10.6% of kinks can demonstrate the potential of organosolv bamboo pulp as a reinforcing element.

  17. Extraction and recovery of pectic fragments from citrus processing waste for co-production with ethanol

    Science.gov (United States)

    Steam treatment of citrus processing waste (CPW) at 160°C followed by a rapid decompression (steam explosion) at either pH 2.8 or 4.5 provides an efficient and rapid fragmentation of protopectin in CPW and renders a large fraction of fragmented pectins, arabinans, galactans and arabinogalactans solu...

  18. An integrated process to produce bio-ethanol and xylooligosaccharides rich in xylobiose and xylotriose from high ash content waste wheat straw.

    Science.gov (United States)

    Huang, Chen; Lai, Chenhuan; Wu, Xinxing; Huang, Yang; He, Juan; Huang, Caoxing; Li, Xin; Yong, Qiang

    2017-10-01

    A bio-refinery process of wheat straw pulping solid residue (waste wheat straw, WWS) was established by combining prewashing and liquid hot water pretreatment (LHWP). The results showed that employing a prewashing step prior to the LHWP remarkably improved enzymatic glucose yields from 39.7% to 76.6%. Moreover, after 96h simultaneous saccharification and fermentation (SSF), identical ethanol yields of 0.41g/g-cellulose were obtained despite varied solid loadings (5-30%). Beyond ethanol, enzymatic post-hydrolysis of the prehydrolyzate effectively increased xylobiose and xylotriose yields from 15mg/g-WWS and 14mg/g-WWS to 53mg/g-WWS and 20mg/g-WWS, respectively. For mass balance, about 10.9tons raw WWS will be consumed to produce 1ton ethanol, in addition to producing 614.8kg xylooligosaccharides (XOS) containing 334.3kg xylobiose and 124.8kg xylotriose. The results demonstrated that the integrated process for the WWS bio-refinery is promising, based on value-adding co-production in addition to robust ethanol yields. Copyright © 2017. Published by Elsevier Ltd.

  19. High Efficiency Axial Deep Creep-Feed Grinding Machining Technology of Engineering Ceramics Materials

    Institute of Scientific and Technical Information of China (English)

    GUO Fang; ZHANG Baoguo; LU Hong; TIAN Xinli; WANG Jianquan; LI Fuqiang

    2012-01-01

    Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials,which is an original method to process the cylindrical ceramics materials or hole along its axis.The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process,and realized high efficiency,low-cost process of engineering ceramics materials.Compared with high speed-deep grinding machining,this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost.In addition,removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed,and the processed part is seldom destroyed,only by adjusting the axial force to control the length of transverse cracks.

  20. Pyrolysis of a waste from the grinding of scrap tyres.

    Science.gov (United States)

    Fernández, A M; Barriocanal, C; Alvarez, R

    2012-02-15

    The fibres that are used to reinforce tyres can be recovered as a waste in the process of grinding of scrap tyres. In this paper beneficiation through pyrolysis is studied since the fibres are made up of polymers with a small amount of rubber because the latter is difficult to separate. The experiments were performed at three temperatures (400, 550 and 900°C) in a horizontal oven. The three products - gas, oil and char - obtained from the pyrolysis were investigated. The composition of the gas was analyzed by means of gas chromatography. The oil was studied by gas chromatography and infrared spectroscopy. The char porous structure was determined by N(2) adsorption. In addition, the topography of the chars was studied by means of scanning electron microscopy (SEM). The products resulting from the pyrolysis of the fibres were compared with those obtained from scrap rubber.

  1. 热管砂轮干磨削温度场数值模拟%Numerical simulation study on temperature field in dry grinding with heat pipe grinding wheel

    Institute of Scientific and Technical Information of China (English)

    梁星慧; 傅玉灿; 赫青山; 陈琛

    2012-01-01

    基于一种利用热管技术对磨削弧区进行强化换热的构想,采用FLUENT软件建立了环形热管砂轮干磨削温度场的仿真模型,得到了热管换热能力与热流密度、转速和砂轮壁厚的关系,并在相同热流密度下对比了热管砂轮与热管砂轮弧区的温度.仿真结果表明:弧区温度会随着热流密度的增大相应升高,随着转速的增大而降低,热管的启动时间会随着砂轮壁厚的增大减慢;相同热流密度下,热管砂轮的弧区温度明显低于无热管砂轮.最后通过干磨削钛合金TC4试验,对仿真结果进行了验证.%Based on the heat pipe technology to exchange heat, the heat transfer model of heat pipe grinding wheel (HPGW) using Fluent software was established. The influence of heat flux, thickness and rotation speed on the heat exchange capability in grinding zone with HPGW was analyzed in dry grinding process. The grinding temperature of HPGW was also compared with the grinding wheel without heat pipe in the same heat flux. The results showed that the grinding temperature of HPGW went up with the rising heat flux, decreased with the rising rotation speed, and the start lime of heat pipe got longer when the thickness increased. Furthermore, the grinding temperature of HPGW was much lower than the grinding wheel without heat pipe. In the end, the HPGW and the grinding wheel without heat pipe were respectively used lo conduct dry grinding. The experiment results proved the simulation results.

  2. Occlusal Grinding Pattern during Sleep Bruxism and Temporomandibular Disorder

    Directory of Open Access Journals (Sweden)

    Yeni Wijaya

    2013-09-01

    Full Text Available Sleep Bruxism is a significant etiology of temporomandibular disorder (TMD and causes many dental or oral problems such as tooth wear or facet. There is no study analyzing the relationship between sleep bruxism and TMD. Objective: To investigate any relationship between occlusal grinding pattern during sleep bruxism and temporomandibular disorder. Methods: A cross-sectional study involving 30 sleep bruxism patients attended the Faculty Dentistry Universitas Indonesia Teaching Hospital (RSGMP FKG UI. Completion of 2 forms of ID-TMD index and questionnaire from American Academy of Sleep Medicine were done. BruxChecker was fabricated and used for two nights to record the occlusal grinding pattern. The occlusal grinding pattern was categorized into laterotrusive grinding (LG and mediotrusive side. Further divisons of LG were: incisor-canine (IC, incisor-caninepremolar (ICP and incisor-canine-premolar-molar (ICPM. Mediotrusive side was classified as mediotrusive contact (MC and mediotrusive grinding (MG. Results: It was found that occlusal grinding pattern in non-TMD subjects were IC+MC, in subjects with mild TMD were ICP+MG and in subjects with moderate TMD were ICP+MG and ICPM+MG. TMJ was more significantly affected by ICP and ICPM grinding pattern than that of IC. Conclusion: There was a significant relationship between occlusal grinding pattern during sleep bruxism and TMD.DOI: 10.14693/jdi.v20i2.149

  3. 7 CFR 58.726 - Cutting and grinding.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Cutting and grinding. 58.726 Section 58.726 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards... Procedures § 58.726 Cutting and grinding. The trimmed and cleaned cheese should be cut into sections...

  4. Mist-jetting Electrical Discharge Dressing Technology for Superabrasive Grinding Wheels

    Institute of Scientific and Technical Information of China (English)

    CAI Lan-rong; HU De-jin; JIA yan

    2008-01-01

    The technology of superabrasive grinding has been developed in order to achieve high-quality finish in extremely hard and brittle materials.Thereafter,truing and dressing technology on super abrasive grinding wheel is one of the most important subjects on precise machining field at present.In this paper,mist-jetting electrical discharge technology was applied to dressing metai-bonded superabrasive wheels.And a systematical study on the mechanism of selective removal of the bond was proposed.Experiments on dressing bronze bonded diamond grind wheels were carried out on a die-sinking electrical discharge machine.The diamond wheel topographies before and after electrical discharge dressing were observed by VH-800 3D digital microscope.The wheel profiles before and after dressing were observed.The results of electrical discharge dressing under different electrical parameters were compared.Experimental results indicate that the favorable surface topography can be obtained under suitable processing parameters and mist-jetting electrical discharge dressing (MEDD) is feasible for metal-bonded diamond grinding wheel.

  5. Ultra-precision ductile grinding of BK7 using super abrasive diamond wheel

    Institute of Scientific and Technical Information of China (English)

    ZHAO Qingliang; Brinksmeier Ekkard; Riemer Oltmann; Rickens Kai

    2007-01-01

    In this paper,a novel conditioning technique using copper bonded diamond grinding wheels of 91 μm grain size and electrolytic in-process dressing (ELID) is first developed to precisely and effectively condition a nickelelectroplated monolayer coarse-grained diamond grinding wheel of 151 μm grain size.Under optimised conditioning parameters,the super abrasive diamond wheel was well conditioned in terms of a minimized run-out error and flattened diamond grain surfaces of constant peripheral envelope.The conditioning force was monitored by a force transducer,while the modified wheel surface status was in-situ monitored by a coaxial optical distance measurement system.Finally,the grinding experiment on BK7 was conducted using the well-conditioned wheel with the corresponding surface morphology and subsurface damage measured by atomic force microscope (AFM) and scanning electric microscope (SEM),respectively.The experimental result shows that the newly developed conditioning technique is applicable and feasible to ductile grinding optical glass featuring nano scale surface roughness,indicating the potential of super abrasive diamond wheels in ductile machining brittle materials.

  6. DRY AND WET GRINDING KINETICS OF CHROMIUM ORE AND EFFECT OF PULP DENSITY

    Directory of Open Access Journals (Sweden)

    Alper ÖZKAN

    2006-01-01

    Full Text Available In this study, the kinetics of dry and wet grinding of various feed sizes of chromium ore has been determined using a laboratory scale ceramic ball mill. In addition, the effect of pulp density on the spesific rate of breakage (Si and net production rate to finer than specified size were investigated. The dry and wet grinding of all the size intervals of chromium ore followed the first-order breakage law, and the Si values increased as the feed sizes became coarser. Moreover, the wet grinding of these various feed sizes gave higher Si values by a factor of 2.0 to 2.6 comparing to the dry Si values. From the experimental studies performed on the effect of pulp density on the grinding process, the highest Si value was obtained at a pulp density of 45 % solids by volume. At the same pulp density value, the rate of net production of -75 µm particle size also reached the highest value.

  7. Investigation on the potential of waste cooking oil as a grinding aid in Portland cement.

    Science.gov (United States)

    Li, Haoxin; Zhao, Jianfeng; Huang, Yuyan; Jiang, Zhengwu; Yang, Xiaojie; Yang, Zhenghong; Chen, Qing

    2016-12-15

    Although there are several methods for managing waste cooking oil (WCO), a significant result has not been achieved in China. A new method is required for safe WCO management that minimizes the environmental threat. In this context, this work was developed in which cement clinker and gypsum were interground with various WCOs, and their properties, such as grindability, water-cement ratio required to achieve a normal consistency, setting times, compressive strength, contents of calcium hydroxide and ettringite in the hardened paste, microstructure and economic and environmental considerations, were addressed in detail. The results show that, overall, WCO favorably improves cement grinding. WCO prolonged the cement setting times and resulted in longer setting times. Additionally, more remarkable effects were found in cements in which WCO contained more unsaturated fatty acid. WCOs increased the cement strength. However, this enhancement was rated with respect to the WCO contents and components. WCOs decreased the CH and AFt contents in the cement hardened paste. Even the AFt content at later ages was reduced when WCO was used. WCO also densify microstructure of the hardened cement paste. It is economically and environmentally feasible to use WCOs as grinding aids in the cement grinding process. These results contribute to the application of WCOs as grinding aids and to the safe management of WCO. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. Optimal Design of Algae Biorefinery Processing Networks for the production of Protein, Ethanol and Biodiesel

    DEFF Research Database (Denmark)

    2015-01-01

    In this study, optimal design of algal biorefinery using microalgae with respect to techno-economic criteria is studied. A systematic methodology using superstructure-based optimization is used to this end. A superstructure representing a wide range of technologies developed for processing...... analysis such as microalgae production cost, composition of microalgae (e.g. oil content) and biodiesel/bioethanol market prices is considered. New optimal processing paths are found with potential of producing higher amount of biodiesel. Last, the methodology is intended as decision support tool for early...... microalgae to produce end products is formulated. The corresponding technical and economic data is collected and structured using a generic input-output mass balance models. An optimization problem is formulated and solved to identify the optimal designs. The effect of uncertainties inherent in economic...

  9. Design of a lamella settler for biomass recycling in continuous ethanol fermentation process.

    Science.gov (United States)

    Tabera, J; Iznaola, M A

    1989-04-20

    The design and application of a settler to a continuous fermentation process with yeast recycle were studied. The compact lamella-type settler was chosen to avoid large volumes associated with conventional settling tanks. A rationale of the design method is covered. The sedimentation area was determined by classical batch settling rate tests and sedimentation capacity calculation. Limitations on the residence time of the microorganisms in the settler, rather than sludge thickening considerations, was the approach employed for volume calculation. Fermentation rate tests with yeast after different sedimentation periods were carried out to define a suitable residence time. Continuous cell recycle fermentation runs, performed with the old and new sedimentation devices, show that lamella settler improves biomass recycling efficiency, being the process able to operate at higher sugar concentrations and faster dilution rates.

  10. Surface quality of a 1m Zerodur part using an effective grinding mode

    Science.gov (United States)

    Tonnellier, X.; Shore, P.; Morantz, P.; Orton, D.

    2008-09-01

    A new ultra precision large optics grinding machine, BoX (R) , has been developed at Cranfield University. This machine is located at the UK's Ultra Precision Surfaces laboratory at the OpTIC Technium, North Wales. This machine offers a rapid and economic solution for grinding large off-axis aspherical and free-form optical components. This paper presents an analysis of surface and subsurface damage assessments of Zerodur(R) ground using diamond resin bonded grinding wheels. Zerodur(R) was tested as it is one of the materials currently under study for making extremely large telescope (ELT) segmented mirrors such as in the E-ELT project. The grinding experiments have been conducted on the BoX(R) grinding machine using wheels with grit sizes of 76 μm, 46 µm and 25 μm. The highest material removal rate (187.5 mm3/s) used ensures that a 1 metre diameter optic can be ground in less than 10 hours. The surface roughness and surface profile were measured using a Form Talysurf. The subsurface damage was revealed using a sub aperture polishing process in combination with an etching technique on small parts. These results are compared with the targeted form accuracy of 1 μm p-v over a 1 metre part, surface roughness of 50-150 nm RMS and subsurface damage in the range of 2-5 μm. This process stage was validated on a 1 metre hexagonal Zerodur(R) part.

  11. Three-dimensional measurement and characterization of grinding tool topography

    Science.gov (United States)

    Cui, Changcai; Blunt, Liam; Jiang, Xiangqian; Xu, Xipeng; Huang, Hui; Ye, Ruifang

    2013-01-01

    A comprehensive 3-dimensional measurement and characterization method for grinding tool topography was developed. A stylus instrument (SOMICRONIC, France) was used to measure the surface of a metal-bonded diamond grinding tool. The sampled data was input the software SurfStand developed by Centre for Precision Technology (CPT) for reconstruction and further characterization of the surface. Roughness parameters pertaining to the general surface and specific feature parameters relating to the grinding grits, such as height and angle peak curvature have been calculated. The methodology of measurement has been compared with that using an optical microscope. The comparison shows that the three-dimensional characterization has distinct advantages for grinding tool topography assessment. It is precise, convenient and comprehensive so it is suitable for precision measurement and analysis where an understanding of the grinding tool and its cutting ability are required.

  12. Specific Properties of Air Flow Field Within the Grinding Zone

    Institute of Scientific and Technical Information of China (English)

    ZHENG Junyi; JIANG Zhengfeng; ZHAO Liang

    2006-01-01

    Air barrier of grinding means a boundary layer of air existing at the circumference of the rotating wheel, which hinders coolant from entry. This paper makes a research on air flow field of the grinding zone through experiments and numerical simulations, focusing on acquainting with the specific properties of the air flow field. Finite volume method is applied to analyze air flow field within grinding wheel in the course of numerical calculations. The test devices such as Hot-wire anemometer and Betz manometer are used during the experiments of testing the pressure and velocity within grinding zone. Results of experiments agree by and large with numerical results of calculations. The conclusions obtained in this paper, the distribution of wall pressure and the distribution of air flow velocity, are important and useful to navigate the delivery of coolant into the grinding zone. In conclusion, some recommendations are made for further study and practical applications in such field.

  13. Research on product size and grinding dynamics of vibration mills

    Institute of Scientific and Technical Information of China (English)

    YIN Zhong-jun; HAN Tian; CHEN Bing; ZHANG Wen-zhong

    2007-01-01

    In order to improve vibration mills grinding effect and increase productive efficiency, prime factors of vibration mills were gained much attention. The purpose of this study is to reveal product size distribution and grinding dynamics of vibration mills by orthogonal experi-ments. The metallurgical refractory materials were used as research object. In order to explore the relationships between grinding effect and primary factors, lots of milling experiments were carried out. Based on the results, the conclusions can be summarized: as time runs, the size distri-bution shows exponential trend, and range becomes more and more narrow. Also the quantitative analysis result between grinding effect and primary factors was obtained by non-linear regres-sion: high frequency, high amplitude and low fill ratio can increase grinding speed.

  14. Modelling and simulation of a direct ethanol fuel cell considering multistep electrochemical reactions, transport processes and mixed potentials

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, Marco [Fraunhofer Institute for Solar Energy Systems ISE, Heidenhofstr. 2, 79110 Freiburg (Germany); Melke, Julia, E-mail: julia.melke@gmail.co [Fraunhofer Institute for Solar Energy Systems ISE, Heidenhofstr. 2, 79110 Freiburg (Germany); Gerteisen, Dietmar [Fraunhofer Institute for Solar Energy Systems ISE, Heidenhofstr. 2, 79110 Freiburg (Germany)

    2011-04-15

    Highlights: A DEFC model considering the mixed potential formation at cathode and anode. The low cell voltage at open circuit is due to the parasitic reaction of ethanol and oxygen. Under load, only the parasitic oxidation of ethanol is significant. Inhibiting the parasitic reactions can approximately double the current density. - Abstract: In this work a one-dimensional mathematical model of a direct ethanol fuel cell (DEFC) is presented. The electrochemical oxidation of ethanol in the catalyst layers is described by several reaction steps leading to surface coverage with adsorbed intermediates (CH{sub 3}CO, CO, CH{sub 3} and OH) and to the final products acetaldehyde, acetic acid and CO{sub 2}. A bifunctional reaction mechanism is assumed for the activation of water on a binary catalyst favouring the further oxidation of adsorbates blocking active catalyst sites. The chemical reactions are highly coupled with the charge and reactant transport. The model accounts for crossover of the reactants through the membrane leading to the phenomenon of cathode and anode mixed potentials due to the parasitic oxidation and reduction of ethanol and oxygen, respectively. Polarisation curves of a DEFC were recorded for various ethanol feed concentrations and were used as reference data for the simulation. Based on one set of model parameters the characteristic of electronic and protonic potential, the relative surface coverage and the parasitic current densities in the catalyst layers were studied.

  15. Hybrid Neural Network Model of an Industrial Ethanol Fermentation Process Considering the Effect of Temperature

    Science.gov (United States)

    Mantovanelli, Ivana C. C.; Rivera, Elmer Ccopa; da Costa, Aline C.; Filho, Rubens Maciel

    In this work a procedure for the development of a robust mathematical model for an industrial alcoholic fermentation process was evaluated. The proposed model is a hybrid neural model, which combines mass and energy balance equations with functional link networks to describe the kinetics. These networks have been shown to have a good nonlinear approximation capability, although the estimation of its weights is linear. The proposed model considers the effect of temperature on the kinetics and has the neural network weights reestimated always so that a change in operational conditions occurs. This allow to follow the system behavior when changes in operating conditions occur.

  16. INFLUENCE OF TECHNOLOGICAL MODES OF MAGNETIC-ELECTRIC GRINDING ON MICROSTRUCTURE OF GAS-THERMAL SPRAYED NI–CR–B–SI-COATINGS

    OpenAIRE

    N. V. Spiridonov; M. V. Niaroda; I. O. Sokorov; A. A. Barkun

    2009-01-01

    Influence of technological modes of magnetic-electric grinding on structural changes in a surface layer of gas-thermal sprayed coatings is investigated in the paper. The paper presents optimum modes of  coating roughing and finishing processes.

  17. Simulation-Assisted Evaluation of Grinding Circuit Flowsheet Design Alternatives: Aghdarreh Gold Ore Processing Plant / Ocena Alternatywnych Schematów Technologicznych Procesu Rozdrabniania W Zakładach Przeróbki Rud Złota W Aghdarreh, Z Wykorzystaniem Metod Symulacji

    Science.gov (United States)

    Farzanegan, A.; Ghalaei, A. Ebtedaei

    2015-03-01

    The run of mine ore from Aghdarreh gold mine must be comminuted to achieve the desired degree of liberation of gold particles. Currently, comminution circuits include a single-stage crushing using a jaw crusher and a single-stage grinding using a Semi-Autogenous Grinding (SAG) mill in closed circuit with a hydrocyclone package. The gold extraction is done by leaching process using cyanidation method through a series of stirred tanks. In this research, an optimization study of Aghdarreh plant grinding circuit performance was done to lower the product particle size (P80) from 70 μm to approximately 40 μm by maintaining current throughput using modeling and simulation approach. After two sampling campaigns from grinding circuit, particle size distribution data were balanced using NorBal software. The first and second data sets obtained from the two sampling campaigns were used to calibrate necessary models and validate them prior to performing simulation trials using MODSIM software. Computer simulations were performed to assess performance of two proposed new circuit flowsheets. The first proposed flowsheet consists of existing SAG mill circuit and a new proposed ball mill in closed circuit with a new second hydrocyclone package. The second proposed flowsheet consists of existing SAG mill circuit followed by a new proposed ball mill in closed circuit with the existing hydrocyclone package. In all simulations, SAGT, CYCL and MILL models were selected to simulate SAG mill, Hydrocyclone packages and ball mill units. SAGT and MILL models both are based on population balance model of grinding process. CYCL model is based on Plitt's empirical model of classification process in hydrocyclone units. It was shown that P80 can be reduced to about 40 μm and 42 μm for the first and second proposed circuits, respectively. Based on capital and operational costs, it can be concluded that the second proposed circuit is a more suitable option for plant grinding flowsheet

  18. Investigations of spherical grinding parameters on circularity error, finished diameter, and grinding forces for porous polyurethane foam

    Directory of Open Access Journals (Sweden)

    Isarawit Chaopanich

    2010-07-01

    Full Text Available The aim of this study was to examine the effect of grinding variables on the circularity error, finished diameter, andgrinding forces of porous polyurethane foam (PPUF. A cube of PPUF having the size of 21 mm was transformed into a roundshape using a vertical wheel grinding with the circular groove pad developed. The grinding speed (Vs of the wheel wasvaried between 1.41 and 5.18 m/s. The cross head speed of the circular groove pad (f was controlled at 1, 3, 5 mm/min. Theabrasive grit size (A of 20 and 53 μm made of silicon carbide were applied. Two replications of experiment were randomlyperformed. Diameter and circularity error of the ground specimen were determined by vision measuring machine. The tangentialand normal forces of grinding were obtained using a dynamometer. The experimental data were statistically analyzed. The study found that (1 the grinding speed could remarkably affect the circularity error, finished diameter, and grinding forces,(2 the grinding speed ranged between 2.83 and 3.77 m/s could contribute to sphere shape specimens, and (3 the grinding speed of 3.30 m/s, cross head speed of 1 mm/min, and abrasive grit size of 20 μm provided the least circularity error.

  19. THE EFFICIENCY OF IMPURITIES EXTRACTION DURING THE PROCESS OF ETHANOL EPURATION

    Directory of Open Access Journals (Sweden)

    S. Yu. Nikitina

    2015-01-01

    Full Text Available The static model of the hydroselection column that describes the concentration variation of the main components was proposed. The purpose of this work is an optimization of the shared mixture input-position and evaluation of efficiency of the digestion and the impurity compound concentration during the epuration process. To this end, the author developed a static model of epuration columns, which allows to reveal the dependence of the degree of digestion and the degree of concentration of the main impurities in the column of the number of plates in each of these parts. It’s proved that with the increasing of theoretical plates number in the concentration part of the column the concentration effect tends to the limit value. The effects of the head impurities digestion increase indefinitely with the growth of exhausting part. The proportion of the output from the condenser impurities depends more from the digestion effect than from the condensation effect. The effect of alcohol cleaning from the fusel oil components depends strongly from the ratio of the number of plates in the digestion and concentration parts (the optimal ratio for isopropanol, isoamyl, butanol is 1.5, for the propanol, isobutanol is 0.45.

  20. The ethanol stress response and ethanol tolerance of Saccharomyces cerevisiae.

    Science.gov (United States)

    Stanley, D; Bandara, A; Fraser, S; Chambers, P J; Stanley, G A

    2010-07-01

    Saccharomyces cerevisiae is traditionally used for alcoholic beverage and bioethanol production; however, its performance during fermentation is compromised by the impact of ethanol accumulation on cell vitality. This article reviews studies into the molecular basis of the ethanol stress response and ethanol tolerance of S. cerevisiae; such knowledge can facilitate the development of genetic engineering strategies for improving cell performance during ethanol stress. Previous studies have used a variety of strains and conditions, which is problematic, because the impact of ethanol stress on gene expression is influenced by the environment. There is however some commonality in Gene Ontology categories affected by ethanol assault that suggests that the ethanol stress response of S. cerevisiae is compromised by constraints on energy production, leading to increased expression of genes associated with glycolysis and mitochondrial function, and decreased gene expression in energy-demanding growth-related processes. Studies using genome-wide screens suggest that the maintenance of vacuole function is important for ethanol tolerance, possibly because of the roles of this organelle in protein turnover and maintaining ion homoeostasis. Accumulation of Asr1 and Rat8 in the nucleus specifically during ethanol stress suggests S. cerevisiae has a specific response to ethanol stress although this supposition remains controversial. © 2010 The Authors. Journal compilation © 2010 The Society for Applied Microbiology.

  1. Technological Aspects of Forming the Surface Microrelief of Low-Wear Coatings after Electro-Diamond Grinding

    Science.gov (United States)

    Burov, V. G.; Yanpolskiy, V. V.; Rakhimyanov, K. Kh

    2016-04-01

    The results of electro-diamond grinding of coatings based on the WC25 powder material are presented in the paper. It is shown that after electro-diamond grinding of the WC25 coating, an obtained magnitude (Ra=2.02µm) of surface roughness doesn’t meet the qualifying standards to parts surface working in wear-out conditions. The forming of the obtained microrelief is probably connected to the features of electrochemical dissolution of the WC25 coating material in the electrolyte being used. Based on the polarization studies, it is revealed that the electrochemical dissolution character of the indicated coating in the water solution of 10%NaNO3 is determined by the dissolution character of cobalt (Co) component. The intensive cobalt (Co) dissolution during the electro-diamond grinding of the WC25 coating leads to the tungsten carbide chipping by the grinding disk particles that increases the roughness. One of the way to improve the surface quality of low-wear coatings after electro-diamond grinding is an introduction of an additional step in a technological process, carrying out with the switched off source of technological current. For realization of the process according to this scheme a technological dimension chain is made which takes into consideration the dissolution value of the most active coating composition element while the calculating of the operating dimensions of a detail.

  2. An integrative process model of enzymatic biodiesel production through ethanol fermentation of brown rice followed by lipase-catalyzed ethanolysis in a water-containing system.

    Science.gov (United States)

    Adachi, Daisuke; Koda, Risa; Hama, Shinji; Yamada, Ryosuke; Nakashima, Kazunori; Ogino, Chiaki; Kondo, Akihiko

    2013-02-05

    We attempted to integrate lipase-catalyzed ethanolysis into fermentative bioethanol production. To produce bioethanol, ethanol fermentation from brown rice was conducted using a tetraploid Saccharomyces cerevisiae expressing α-amylase and glucoamylase. The resultant ethanol was distilled and separated into three fractions with different concentrations of water and fusel alcohols. In ethanolysis using the first fraction with 89.3% ethanol, a recombinant Aspergillus oryzae whole-cell biocatalyst expressing Fusarium heterosporum lipase (r-FHL) afforded the highest ethyl ester content of 94.0% after 96 h. Owing to a high concentration of water in the bioethanol solutions, r-FHL, which works best in the presence of water when processing ethanolysis, was found to be more suitable for the integrative process than a commercial immobilized Candida antarctica lipase. In addition, r-FHL was used for repeated-batch ethanolysis, resulting in an ethyl ester content of more than 80% even after the fifth batch. Fusel alcohols such as 1-butanol and isobutyl alcohol are thought to decrease the lipase activity of r-FHL. Using this process, a high ethyl ester content was obtained by simply mixing bioethanol, plant oil, and lipase with an appropriate adjustment of water concentration. The developed process model, therefore, would contribute to biodiesel production from only biomass-derived feedstocks.

  3. Performance and economic assessments of a solid oxide fuel cell system with a two-step ethanol-steam-reforming process using CaO sorbent

    Science.gov (United States)

    Tippawan, Phanicha; Arpornwichanop, Amornchai

    2016-02-01

    The hydrogen production process is known to be important to a fuel cell system. In this study, a carbon-free hydrogen production process is proposed by using a two-step ethanol-steam-reforming procedure, which consists of ethanol dehydrogenation and steam reforming, as a fuel processor in the solid oxide fuel cell (SOFC) system. An addition of CaO in the reformer for CO2 capture is also considered to enhance the hydrogen production. The performance of the SOFC system is analyzed under thermally self-sufficient conditions in terms of the technical and economic aspects. The simulation results show that the two-step reforming process can be run in the operating window without carbon formation. The addition of CaO in the steam reformer, which runs at a steam-to-ethanol ratio of 5, temperature of 900 K and atmospheric pressure, minimizes the presence of CO2; 93% CO2 is removed from the steam-reforming environment. This factor causes an increase in the SOFC power density of 6.62%. Although the economic analysis shows that the proposed fuel processor provides a higher capital cost, it offers a reducing active area of the SOFC stack and the most favorable process economics in term of net cost saving.

  4. Conceptual design of cost-effective and environmentally-friendly configurations for fuel ethanol production from sugarcane by knowledge-based process synthesis.

    Science.gov (United States)

    Sánchez, Óscar J; Cardona, Carlos A

    2012-01-01

    In this work, the hierarchical decomposition methodology was used to conceptually design the production of fuel ethanol from sugarcane. The decomposition of the process into six levels of analysis was carried out. Several options of technological configurations were assessed in each level considering economic and environmental criteria. The most promising alternatives were chosen rejecting the ones with a least favorable performance. Aspen Plus was employed for simulation of each one of the technological configurations studied. Aspen Icarus was used for economic evaluation of each configuration, and WAR algorithm was utilized for calculation of the environmental criterion. The results obtained showed that the most suitable synthesized flowsheet involves the continuous cultivation of Zymomonas mobilis with cane juice as substrate and including cell recycling and the ethanol dehydration by molecular sieves. The proposed strategy demonstrated to be a powerful tool for conceptual design of biotechnological processes considering both techno-economic and environmental indicators.

  5. Grinding temperature and energy ratio coe cient in MQL grinding of high-temperature nickel-base alloy by using di erent vegetable oils as base oil

    Institute of Scientific and Technical Information of China (English)

    Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

    2016-01-01

    Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grind-ing temperature, and energy ratio coefficient of MQL grinding were compared among the seven veg-etable oil types. Results revealed that (1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding tem-perature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less vis-cous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid;and (7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7%energy ratio coefficient

  6. Industrial symbiosis: corn ethanol fermentation, hydrothermal carbonization, and anaerobic digestion.

    Science.gov (United States)

    Wood, Brandon M; Jader, Lindsey R; Schendel, Frederick J; Hahn, Nicholas J; Valentas, Kenneth J; McNamara, Patrick J; Novak, Paige M; Heilmann, Steven M

    2013-10-01

    The production of dry-grind corn ethanol results in the generation of intermediate products, thin and whole stillage, which require energy-intensive downstream processing for conversion into commercial animal feed products. Hydrothermal carbonization of thin and whole stillage coupled with anaerobic digestion was investigated as alternative processing methods that could benefit the industry. By substantially eliminating evaporation of water, reductions in downstream energy consumption from 65% to 73% were achieved while generating hydrochar, fatty acids, treated process water, and biogas co-products providing new opportunities for the industry. Processing whole stillage in this manner produced the four co-products, eliminated centrifugation and evaporation, and substantially reduced drying. With thin stillage, all four co-products were again produced, as well as a high quality animal feed. Anaerobic digestion of the aqueous product stream from the hydrothermal carbonization of thin stillage reduced chemical oxygen demand (COD) by more than 90% and converted 83% of the initial COD to methane. Internal use of this biogas could entirely fuel the HTC process and reduce overall natural gas usage.

  7. Some processes of energy saving and expenditure occurring during ethanol perfusion in the isolated liver of fed rats; a Nuclear Magnetic Resonance study.

    Directory of Open Access Journals (Sweden)

    Gin Henri

    2004-03-01

    Full Text Available Abstract Background In the isolated liver of fed rats, a 10 mM ethanol perfusion rapidly induced a rapid 25% decrease in the total ATP content, the new steady state resulting from both synthesis and consumption. The in situ rate of mitochondrial ATP synthesis without activation of the respiration was increased by 27%, implying an increased energy demand. An attempt to identify the ethanol-induced ATP-consuming pathways was performed using 31P and 13C Nuclear Magnetic Resonance. Results Ethanol (i transiently increased sn-glycerol-3-phosphate formation whereas glycogenolysis was continuously maintained; (ii decreased the glycolytic ATP supply and (iii diminished the intracellular pH in a dose-dependent manner in a slight extend. Although the cytosolic oxidation of ethanol largely generated H+ (and NADH, intracellular pHi was maintained by (i the large and passive excretion of cellular acetic acid arising from ethanol oxidation (evidenced by exogenous acetate administration, without energetic cost or (ii proton extrusion via the Na+-HCO3- symport (implying the indirect activation of the Na+-K+-ATPase pump and thus an energy use, demonstrated during the addition of their specific inhibitors SITS and ouabaïn, respectively. Conclusion Various cellular mechanisms diminish the cytosolic concentration of H+ and NADH produced by ethanol oxidation, such as (i the large but transient contribution of the dihydroxyacetone phosphate / sn-glycerol-3-phosphate shuttle between cytosol and mitochondria, mainly implicated in the redox state and (ii the major participation of acetic acid in passive proton extrusion out of the cell. These processes are not ATP-consuming and the latter is a cellular way to save some energy. Their starting in conjunction with the increase in mitochondrial ATP synthesis in ethanol-perfused whole liver was however insufficient to alleviate either the inhibition of glycolytic ATP synthesis and/or the implication of Na+-HCO3- symport and

  8. Ethanol-water separation by pervaporation

    NARCIS (Netherlands)

    Mulder, M.H.V.; Oude Hendrickman, J.; Hegeman, H.; Smolders, C.A.

    1983-01-01

    The separation of ethanol-water mixtures is of great importance for the production of ethanol from biomass. Both ultrafiltration and pervaporation processes can be used for the continuous processing of fermentation and separation, The removal of ethanol from the ultrafiltration permeate can be

  9. A Hybrid Multiobjective Differential Evolution Algorithm and Its Application to the Optimization of Grinding and Classification

    Directory of Open Access Journals (Sweden)

    Yalin Wang

    2013-01-01

    Full Text Available The grinding-classification is the prerequisite process for full recovery of the nonrenewable minerals with both production quality and quantity objectives concerned. Its natural formulation is a constrained multiobjective optimization problem of complex expression since the process is composed of one grinding machine and two classification machines. In this paper, a hybrid differential evolution (DE algorithm with multi-population is proposed. Some infeasible solutions with better performance are allowed to be saved, and they participate randomly in the evolution. In order to exploit the meaningful infeasible solutions, a functionally partitioned multi-population mechanism is designed to find an optimal solution from all possible directions. Meanwhile, a simplex method for local search is inserted into the evolution process to enhance the searching strategy in the optimization process. Simulation results from the test of some benchmark problems indicate that the proposed algorithm tends to converge quickly and effectively to the Pareto frontier with better distribution. Finally, the proposed algorithm is applied to solve a multiobjective optimization model of a grinding and classification process. Based on the technique for order performance by similarity to ideal solution (TOPSIS, the satisfactory solution is obtained by using a decision-making method for multiple attributes.

  10. McCarter superfinish grinding for silicon -- an update.

    Energy Technology Data Exchange (ETDEWEB)

    Anthony, F.; Khounsary, A.; McCarter, D.; Krasnicki, F.; Tangedahl, M.

    2000-11-03

    A grinding technique, referred to as the McCarter Superfinish, for grinding large size optical components is discussed and certain surface characterization information about flatness and the relative magnitude of the subsurface damage in silicon substrates is reported. The flatness measurements were obtained with a Zygo surface analyzer, and the substrate damage measurements were made by x-ray diffraction and acid etching. Results indicate excellent control of flatness and fine surface finish. X-ray measurements show that the diamond wheels with small particle sizes used in the final phases of the grinding operation renders surfaces with relatively small subsurface damage.

  11. Effect of wet grinding on structural properties of ball clay

    Science.gov (United States)

    Purohit, A.; Hameed, A.; Chander, S.; Nehra, S. P.; Singh, P.; Dhaka, M. S.

    2015-05-01

    In this paper, the effect of wet grinding on structural properties of ball clay is undertaken. The wet grinding treatment was performed employing ball and vibro mills for different time spells of 2, 4, 8 and 16 hours. The structural properties were carried out using X-ray diffraction (XRD). The structure of ground samples is found to be simple cubic. The crystallographic parameters are calculated and slight change in lattice constant, inter planner spacing and particle size is observed with grinding treatment. The results are in agreement with the available literature.

  12. Investigation on the Surface Coating of Grinding Balls

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The surface coating of grinding balls was investigated experimentally. The results show that a coating may form on the surface of grinding balls when Cr or Al powders are subjected to ball grinding. The plastic deformation of the ball surface plays an important role during the coating formation, and the strong binding force between the powders and the balls is a necessary pre-condition. The thickness of coating increases with the plasticity of the powders and the balls. Annealing the balls with coating will result in an obvious diffusion of the elements in the bonding zone of inter-face.

  13. Anaerobic digestion of thin stillage for energy recovery and water reuse in corn-ethanol plants.

    Science.gov (United States)

    Alkan-Ozkaynak, A; Karthikeyan, K G

    2011-11-01

    Recycling of anaerobically-digested thin stillage within a corn-ethanol plant may result in the accumulation of nutrients of environmental concern in animal feed coproducts and inhibitory organic materials in the fermentation tank. Our focus is on anaerobic digestion of treated (centrifugation and lime addition) thin stillage. Suitability of digestate from anaerobic treatment for reuse as process water was also investigated. Experiments conducted at various inoculum-to-substrate ratios (ISRs) revealed that alkalinity is a critical parameter limiting digestibility of thin stillage. An ISR level of 2 appeared optimal based on high biogas production level (763 mL biogas/g volatile solids added) and organic matter removal (80.6% COD removal). The digester supernatant at this ISR level was found to contain both organic and inorganic constituents at levels that would cause no inhibition to ethanol fermentation. Anaerobic digestion of treated-thin stillage can be expected to improve the water and energy efficiencies of dry grind corn-ethanol plants.

  14. Bending Distortion Analysis of a Steel Shaft Manufacturing Chain from Cold Drawing to Grinding

    Science.gov (United States)

    Dias, Vinicius Waechter; da Silva Rocha, Alexandre; Zottis, Juliana; Dong, Juan; Epp, Jérémy; Zoch, Hans Werner

    2017-04-01

    Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts.

  15. Freeform surface grinding and polishing by CCOS based on industrial robot

    Science.gov (United States)

    Liu, HaiTao; Wan, YongJian; Zeng, ZhiGe; Xu, LiChao; Zhao, HongShen; Fang, Kai

    2016-10-01

    The grinding and polishing of freeform surface by using Computer Controlled Optical Surfacing (CCOS) technology are discussed. Instead of using Computer Numeric Control (CNC) machine, a 6-axises industrial robot TX200 from Stäubli Co. Ltd. is used as the motion platform. In order to perform the movement that CCOS technology needs, the coordinate system of the robot in processing is reviewed and the offline programming method for robot is presented. The material removal experiments during grinding and polishing process on the robotic CCOS platform are been carried out. A rectangular toroid surface workpiece and a circular off-axis parabolic surface workpiece are being fabricated on the robotic CCOS platform, and the latest results will be discussed here.

  16. The effect of bean origin and temperature on grinding roasted coffee

    Science.gov (United States)

    Uman, Erol; Colonna-Dashwood, Maxwell; Colonna-Dashwood, Lesley; Perger, Matthew; Klatt, Christian; Leighton, Stephen; Miller, Brian; Butler, Keith T.; Melot, Brent C.; Speirs, Rory W.; Hendon, Christopher H.

    2016-04-01

    Coffee is prepared by the extraction of a complex array of organic molecules from the roasted bean, which has been ground into fine particulates. The extraction depends on temperature, water chemistry and also the accessible surface area of the coffee. Here we investigate whether variations in the production processes of single origin coffee beans affects the particle size distribution upon grinding. We find that the particle size distribution is independent of the bean origin and processing method. Furthermore, we elucidate the influence of bean temperature on particle size distribution, concluding that grinding cold results in a narrower particle size distribution, and reduced mean particle size. We anticipate these results will influence the production of coffee industrially, as well as contribute to how we store and use coffee daily.

  17. Fundamentals of grinding : surface conditions of ground WC-Co systems

    NARCIS (Netherlands)

    Hegeman, JBJW; De Hosson, JTM; Shulepov, SY; Lousberg, N; de With, G; Brebbia, CA; Kenny, JM

    1999-01-01

    This paper concentrates on the fundamentals of grinding of inorganic materials. A statistical grinding model was developed based on the topography of the grinding wheel. The results of the model are compared with the results of grinding experiments on WC-Co hardmetals. The calculated profiles and me

  18. Ethanol production from residual wood chips of cellulose industry: acid pretreatment investigation, hemicellulosic hydrolysate fermentation, and remaining solid fraction fermentation by SSF process.

    Science.gov (United States)

    Silva, Neumara Luci Conceição; Betancur, Gabriel Jaime Vargas; Vasquez, Mariana Peñuela; Gomes, Edelvio de Barros; Pereira, Nei

    2011-04-01

    Current research indicates the ethanol fuel production from lignocellulosic materials, such as residual wood chips from the cellulose industry, as new emerging technology. This work aimed at evaluating the ethanol production from hemicellulose of eucalyptus chips by diluted acid pretreatment and the subsequent fermentation of the generated hydrolysate by a flocculating strain of Pichia stipitis. The remaining solid fraction generated after pretreatment was subjected to enzymatic hydrolysis, which was carried out simultaneously with glucose fermentation [saccharification and fermentation (SSF) process] using a strain of Saccharomyces cerevisiae. The acid pretreatment was evaluated using a central composite design for sulfuric acid concentration (1.0-4.0 v/v) and solid to liquid ratio (1:2-1:4, grams to milliliter) as independent variables. A maximum xylose concentration of 50 g/L was obtained in the hemicellulosic hydrolysate. The fermentation of hemicellulosic hydrolysate and the SSF process were performed in bioreactors and the final ethanol concentrations of 15.3 g/L and 28.7 g/L were obtained, respectively.

  19. Effect of bicuculline and angiotensin II fragment 3-7 on learning and memory processes in rats chronically treated with ethanol.

    Science.gov (United States)

    Kuziemka-Leska, M; Car, H; Wiśniewski, K

    1998-01-01

    The aim of this study was to determine the possible influence of bicuculline, the antagonist of GABA-A receptor on behavioral activity (recall, acquisition of conditioned reflexes) of angiotension II fragment 3-7 (A II 3-7) in rats chronically treated with ethanol. Long term (9 weeks) ethanol intoxication profoundly impaired learning and memory processes in all testes used. The GABA-A receptor antagonist bicuculline (0.5 mg/kg ip) did not influence exploratory and motor activity in the control rats, but we observed tendency (without significance) to decrease the locomotor activity, in the alcohol-intoxicated groups of animals, when the drug was injected together with A II 3-7 (2 microgram icv). Bicuculline did not influence retrieval process in passive avoidance recall in both investigated groups, and when the drug was given together with AII 3-7 significantly enhanced its action in the control group and in rats chronically treated with ethanol. Bicuculline significantly improved acquisition in the active avoidance test in the control and alcohol-intoxicated groups. Bicuculline injected together with A II 3-7 significantly decreased its action in the control group. Coadministration of bicuculline with A II 3-7 did not significantly change the activity of A II 3-7 in the acquisition of active avoidance test in the alcohol-intoxicated groups of rats.

  20. Innovative grinding wheel design for cost-effective machining of advanced ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Licht, R.H.; Kuo, P.; Liu, S.; Murphy, D.; Picone, J.W.; Ramanath, S.

    2000-05-01

    This Final Report covers the Phase II Innovative Grinding Wheel (IGW) program in which Norton Company successfully developed a novel grinding wheel for cost-effective cylindrical grinding of advanced ceramics. In 1995, Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics using small prototype wheels. The Phase II program was initiated to scale-up the new superabrasive wheel specification to larger diameters, 305-mm to 406-mm, required for most production grinding of cylindrical ceramic parts, and to perform in-house and independent validation grinding tests.

  1. Comparison of SHF and SSF processes from steam-exploded wheat straw for ethanol production by xylose-fermenting and robust glucose-fermenting Saccharomyces cerevisiae strains

    DEFF Research Database (Denmark)

    Tomas Pejo, Elia; Oliva, Jose M.; Ballesteros, Mercedes

    2008-01-01

    concentration was improved in all tests due to the increase of potential fermentable sugars in the fermentation broth. Inhibitory compounds present in the pretreated wheat straw caused a significantly negative effect on the fermentation rate. However, it was found that the inhibitors furfural and HMF were...... amounts of pentoses. Red Star is a robust hexose-fermenting strain used for industrial fuel ethanol fermentations and it was used for comparative purposes. The highest ethanol concentration, 23.7 g/L, was reached using the whole slurry (10%, w/v) and the recombinant strain (F12) in an SSF process...... completely metabolized by the yeast during SSF by metabolic redox reactions. An often encountered problem during xylose fermentation is considerable xylitol production that occurs due to metabolic redox imbalance. However, in our work this redox imbalance was counteracted by the detoxification reactions...

  2. Laser-assisted Grinding Wheel Dressing (Ⅱ)-Experimental Researches

    Institute of Scientific and Technical Information of China (English)

    Ming CHEN; Fanghong SUN; Youngmoon LEE; Seunghan YANG; Jongchan LEE

    2003-01-01

    Most of the mechanical dressing technologies for resin bonded superabrasive grinding wheels are time consumingand costly. Based on the outcomes of the simulations in the previous study, this paper demonstrates the comprehensive researches on the laser-ass

  3. Grinding efficiency improvement of hydraulic cylinders parts for mining equipment

    Directory of Open Access Journals (Sweden)

    Korotkov Aleksandr

    2017-01-01

    Full Text Available The aim of the article is to find out ways to improve parts treatment and components of mining equipment on the example of hydraulic cylinders parts, used as pillars for mine roof supports, and other actuator mechanisms. In the course of the research work methods of machine retaining devices design were used, the scientific approaches for the selection of progressive grinding schemes were applied; theoretical and practical experience in the design and production of new constructions of grinding tools was used. As a result of this work it became possible to create a progressive construction of a machine retaining device for grinding of large parts of hydraulic cylinders, to apply an effective scheme of rotary abrasive treatment, to create and implement new design of grinding tools by means of grains with controllable shape and orientation. Implementation of the results obtained in practice will improve the quality and performance of repairing and manufacturing of mining equipment.

  4. E-Records a Grind for Many Doctors

    Science.gov (United States)

    ... page: https://medlineplus.gov/news/fullstory_160789.html E-Records a Grind for Many Doctors And this ... direct contact with patients and 37 percent on E-health records and other clerical work, the study ...

  5. Rapid online measurement method for radius of curvature of fine grinding optics based on tool setting system

    Science.gov (United States)

    Dai, Lei; Zhang, Jian; Gu, Yongqiang; Miao, Erlong

    2016-10-01

    The radius of curvature (ROC) is one of the most important parameters of sphere optic components. In optic fine grinding process, radius of curvature accuracy requires up to 0.1%. We propose a method based on high precision CNC grinding machine, develop ROC online measurement method for fine grinding optics. This rapid method only takes few measurement points based on spiral route path, attaining enough accuracy and reduce the time cost, furthermore, can greatly reduce the repeated installation error. Analyzing the uncertainty sources that affect to the ROC measurement results, calculates the combined standard uncertainty 32.8 micron. Completed comparison experiments with CMM, the standard deviation of the experiment result are about 18 micron that approaches to CMM results.

  6. Reproducible preparation of nanospray tips for capillary electrophoresis coupled to mass spectrometry using 3D printed grinding device.

    Science.gov (United States)

    Tycova, Anna; Prikryl, Jan; Foret, Frantisek

    2016-04-01

    The use of high quality fused silica capillary nanospray tips is critical for obtaining reliable and reproducible electrospray/MS data; however, reproducible laboratory preparation of such tips is a challenging task. In this work, we report on the design and construction of low-cost grinding device assembled from 3D printed and commercially easily available components. Detailed description and characterization of the grinding device is complemented by freely accessible files in stl and skp format allowing easy laboratory replication of the device. The process of sharpening is aimed at achieving maximal symmetricity, surface smoothness and repeatability of the conus shape. Moreover, the presented grinding device brings possibility to fabricate the nanospray tips of desired dimensions regardless of the commercial availability. On several samples of biological nature (reserpine, rabbit plasma, and the mixture of three aminoacids), performance of fabricated tips is shown on CE coupled to MS analysis. The special interest is paid to the effect of tip sharpness.

  7. Behavior of surface integrity in cylindrical plunge grinding using different cooling systems

    Directory of Open Access Journals (Sweden)

    Leonardo Roberto Silva

    2011-01-01

    Full Text Available The superficial texture of the material can exert a decisive influence on the application and performance of the machined component. The conventional fluids used in grinding processes are environmental risk and can also be dangerous to the health. The disposal of these toxic fluids is expensive and the contamination in the proximities of the machines can present risks to the health for the personnel in the shop floor. This paper analyzes the performance of the minimum quantity lubricant (MQL technique and compares it with the conventional cooling method, developing an optimized fluid application method using a specially designed nozzle, through which a minimum amount of oil is sprayed in a compressed air flow. This paper also explores and discusses the concept of the MQL in the grinding process of hardened AISI 4340 steel. The performance of the MQL technique in grinding was evaluated based on an analysis of the surface integrity (roughness, microstructure and microhardness. As a result, it was realized that the MQL technique provides very similar characteristics to conventional process and can be applied in industry, thus contributing to an environment friendly manufacturing.

  8. Teeth Grinding: Is Emotional Stability related to Bruxism?

    OpenAIRE

    Sutin, Angelina R; Terracciano, Antonio; Ferrucci, Luigi; Costa, Paul T.

    2010-01-01

    This study examines the association between personality traits and bruxism, the repetitive grinding or clenching of teeth. Community-dwelling participants (N = 470) had a comprehensive oral examination by a dentist and completed a dental history and personality questionnaires. Consistent with the literature on state anxiety and depression as antecedents of bruxism, Neuroticism-related traits were associated with self-reported teeth grinding. These traits were also associated with other oral c...

  9. Performance analysis of magnesium phosphate cement mortar containing grinding dust

    OpenAIRE

    2009-01-01

    Magnesium phosphate cement materials are formed by reacting magnesium oxide with water-soluble phosphates such as monoammonium dihydrogen phosphate (ADP), which solidifies at ambient temperature through the formation of hydrated phases in the material. Cylindrical specimens of magnesium phosphate cement were molded and varying amounts (0 to 30% weight) of grinding dust were added to the ceramic matrices. The influence of the addition of grinding dust on the characteristics of the mortars in t...

  10. Downstream process synthesis for biochemical production of butanol, ethanol, and acetone from grains: generation of optimal and near-optimal flowsheets with conventional operating units.

    Science.gov (United States)

    Liu, Jiahong; Fan, L T; Seib, Paul; Friedler, Ferenc; Bertok, Botond

    2004-01-01

    Manufacturing butanol, ethanol, and acetone through grain fermentation has been attracting increasing research interest. In the production of these chemicals from fermentation, the cost of product recovery constitutes the major portion of the total production cost. Developing cost-effective flowsheets for the downstream processing is, therefore, crucial to enhancing the economic viability of this manufacturing method. The present work is concerned with the synthesis of such a process that minimizes the cost of the downstream processing. At the outset, a wide variety of processing equipment and unit operations, i.e., operating units, is selected for possible inclusion in the process. Subsequently, the exactly defined superstructure with minimal complexity, termed maximal structure, is constructed from these operating units with the rigorous and highly efficient graph-theoretic method for process synthesis based on process graphs (P-graphs). Finally, the optimal and near-optimal flowsheets in terms of cost are identified.

  11. System identification to characterize human use of ethanol based on generative point-process models of video games with ethanol rewards.

    Science.gov (United States)

    Ozil, Ipek; Plawecki, Martin H; Doerschuk, Peter C; O'Connor, Sean J

    2011-01-01

    The influence of family history and genetics on the risk for the development of abuse or dependence is a major theme in alcoholism research. Recent research have used endophenotypes and behavioral paradigms to help detect further genetic contributions to this disease. Electronic tasks, essentially video games, which provide alcohol as a reward in controlled environments and with specified exposures have been developed to explore some of the behavioral and subjective characteristics of individuals with or at risk for alcohol substance use disorders. A generative model (containing parameters with unknown values) of a simple game involving a progressive work paradigm is described along with the associated point process signal processing that allows system identification of the model. The system is demonstrated on human subject data. The same human subject completing the task under different circumstances, e.g., with larger and smaller alcohol reward values, is assigned different parameter values. Potential meanings of the different parameter values are described.

  12. Development and Performance Evaluation of Maize Threshing and Grinding Machine

    Directory of Open Access Journals (Sweden)

    Ugwu K. C.

    2016-10-01

    Full Text Available The Maize threshing and grinding machine was designed, fabricated and its performance was evaluated. The machine consists of two compartments which include the threshing and grinding chamber. Threshing chamber is where the maize grain is been separated from the cob, and the cob will be collected through the outlet chute. Therefore, before the maize grain enters into the grinding chamber, blower will separate the grain from the chaff. The separated grain enters the grinding chamber and is being grounded by compressive means through the stationary disc and the grinding plate. A 2 hp electric motor provides drive through belt connections to drive the pulley on threshing chamber and another 2 hp electric motor provide drive for the grinding chamber. The actual test was conducted using three different moisture contents and feed rates. It was observed that the efficiency of the machine was hindered by high moisture content. The results obtained showed that the machine performed well at low moisture content. The efficiency of the machine was 99.01% on the moisture content of 10%. The analysis of variance (ANOVA of the results obtained at 5% percent probability confirmed that the moisture content of the maize was an important parameter that affects the performance of the machine

  13. Structural and chemical analysis of process residue from biochemical conversion of wheat straw (Triticum aestivum L.) to ethanol

    DEFF Research Database (Denmark)

    Hansen, Mads Anders Tengstedt; Jørgensen, Henning; Laursen, Kristian Holst

    2013-01-01

    Biochemical conversion of lignocellulose to fermentable carbohydrates for ethanol production is now being implemented in large-scale industrial production. Applying hydrothermal pretreatment and enzymatic hydrolysis for the conversion process, a residue containing substantial amounts of lignin...... also contained significant amounts of protein, which is a valuable by-product when used as animal feed or when enzymes and yeast cells are separated for process recycling. Silica was the dominant constituent in the mineral fraction and except for few fragments of lignified middle lamellae most...

  14. An investigation of the corrosive wear of steel balls in grinding of sulphide ores

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2015-06-01

    Full Text Available Ball mills are common grinding equipment in mineral processing industries. Ball wear results from three mechanisms namely impact, abrasion and corrosion. Of these, the corrosion mechanism is the least investigated, due to its chemical-electrochemical nature. Therefore, the aims of this research were to investigate the grinding chemistry influence (slurry pH, solid percentage, water chemistry and gas purging on corrosive wear of steel balls and to determine the contribution of corrosion mechanism to total wear of steel balls. The results indicated that the mass losses of steel balls could be reduced considerably by controlling the pulp chemistry inside the mill. In addition, the results showed that 73.51% of the corrosion products are generated from the oxidation of steel balls. It was also estimated that the corrosion mechanism accounts for 26.68% of the total wear of steel balls.

  15. MECHANICAL DISINTEGRATION OF WHEAT STRAW BY ROLLER-PLATE GRIND SYSTEM WITH SHARP-EDGED SEGMENTS

    Directory of Open Access Journals (Sweden)

    Lukas Kratky

    2015-04-01

    Full Text Available Colloid mills and extruders are widely used for disintegrating wet fibrous biomass. However, their main disadvantages are a high energy requirement in the range of hundreds or thousands of kWh per ton of material, and the fact that they grind in process cycles. Efforts have therefore been made to design a new type of continuously operated grinder. Its disintegration principle uses a roller-plate grinding system with sharp-edged segments, where the compressive and shear forces combine to comminute the particles. Test experiments verified that the grinder disintegrates wet untreated straw to particles below 10mm in an effective manner in a single pass, with an energy requirement of 50 kWht−1 TS. A 23% increase in biogas yield was achieved, leading to a net gain in electric energy of310 kWht−1 TS.

  16. Application of multi regressive linear model and neural network for wear prediction of grinding mill liners

    Directory of Open Access Journals (Sweden)

    Farzaneh Ahmadzadeh

    2013-06-01

    Full Text Available The liner of an ore grinding mill is a critical component in the grinding process, necessary for both high metal recovery and shell protection. From an economic point of view, it is important to keep mill liners in operation as long as possible, minimising the downtime for maintenance or repair. Therefore, predicting their wear is crucial. This paper tests different methods of predicting wear in the context of remaining height and remaining life of the liners. The key concern is to make decisions on replacement and maintenance without stopping the mill for extra inspection as this leads to financial savings. The paper applies linear multiple regression and artificial neural networks (ANN techniques to determine the most suitable methodology for predicting wear. The advantages of the ANN model over the traditional approach of multiple regression analysis include its high accuracy.

  17. Whole slurry fermentation of maleic acid-pretreated oil palm empty fruit bunches for ethanol production not necessitating a detoxification process.

    Science.gov (United States)

    Jung, Young Hoon; Kim, In Jung; Kim, Hyun Kyung; Kim, Kyoung Heon

    2014-04-01

    The yield of ethanol from oil palm empty fruit bunches (EFB) was increased on exploiting maleic acid pretreatment combined with fermentation of the pretreated whole slurry. The optimized conditions for pretreatment were to expose EFB to a high temperature (190 °C) with 1 % (w/v) maleic acid for a short time duration (3 min ramping to the set temperature with no holding) in a microwave digester. An enzymatic digestibility of 60.9 % (based on theoretical glucose yield) was exhibited using pretreated and washed EFB after 48 h of hydrolysis. Simultaneous saccharification and fermentation (SSF) of the whole slurry of pretreated EFB for 48 h resulted in 61.3 % theoretical yield of ethanol based on the initial amount of glucan in untreated EFB. These results indicate that maleic acid is a suitable catalyst not requiring detoxification steps for whole slurry fermentation of EFB for ethanol production, thus improving the process economics. Also, the whole slurry fermentation can significantly increase the biomass utilization by converting sugar from both solid and liquid phases of the pretreated slurry.

  18. Application of Ultra-Small Micro Grinding and Micro Milling Tools: Possibilities and Limitations

    Directory of Open Access Journals (Sweden)

    Benjamin Kirsch

    2017-08-01

    Full Text Available Current demands for flexible, individual microstructures in high quality result in high requirements for micro tools. As the tool size defines the minimum structure size, ultra-small tools are needed. To achieve tool diameters of 50 µm and lower, we investigate the complete manufacturing chain of micro machining. From the development of the machine tools and components needed to produce and apply the micro tools, the micro tools themselves, as well as the micro machining processes. Machine tools are developed with the possibility of producing the micro geometry (cutting edge design of micro tools as well as plating processes to produce super abrasive micro grinding tools. Applying these setups, we are able to produce ultra-small micro grinding and micro milling tools with typical diameters of 50 µm and down to 4 µm. However, the application of such tools is very challenging. The article presents possibilities and limitations in manufacturing the micro tools themselves as well as microstructures made with these tools. A special emphasis will be on the influence of the tool substrate in micro milling and grain sizes in micro grinding.

  19. Efficient utilization of Eucheuma denticulatum hydrolysates using an activated carbon adsorption process for ethanol production in a 5-L fermentor.

    Science.gov (United States)

    Ra, Chae Hun; Kim, Min Ji; Jeong, Gwi-Taek; Kim, Sung-Koo

    2017-03-01

    A total monosaccharide concentration of 37.8 g/L and 85.9% conversion from total fermentable monosaccharides of 44.0 g/L from 110 g dw/L Eucheuma denticulatum slurry were obtained by thermal acid hydrolysis and enzymatic saccharification. Subsequent adsorption treatment to remove 5-hydroxymethylfurfural (5-HMF) using 5% activated carbon and an adsorption time of 10 min were used to prevent a prolonged lag phase, reduced cell growth, and low ethanol production. The equilibrium adsorption capacity (q e) of HMF (58.183 mg/g) showed high affinity to activated carbon comparing to those of galactose (2.466 mg/g) and glucose (2.474 mg/g). The efficiency of cell growth and ethanol production with activated carbon treatment was higher than that without activated carbon treatment. Fermentation using S. stipitis KCTC7228 produced a cell concentration of 3.58 g dw/L with Y X/S of 0.107, and an ethanol concentration of 15.8 g/L with Y P/S of 0.48 in 96 h.

  20. Quenching simulation of steel grinding balls

    Directory of Open Access Journals (Sweden)

    Zapata-Hernández, Oscar

    2015-09-01

    Full Text Available The phase transformations of high carbon steel during quenching and equalizing were modelled using commercial computer packages based on the finite element method and the kinetic transformation of steel. The model was used to predict the temperature and microstructural changes taking place within balls of two different sizes that are used for grinding mineral ores. A good correlation between the temperatures measured by inserted thermocouples and those predicted by the model was obtained after modifying the thermal conductivity of the steel within the temperature domain at which mixed phases are present. The phase transformations predicted were confirmed by metallographic analyses.Las transformaciones de fase en aceros de alto carbono durante su temple y un posterior periodo de estabilización fueron modelizadas por medio del uso de paquetes computacionales basados en el método del elemento finito y de la transformación cinética de los aceros. El modelo se usó para predecir los cambios de temperatura y microestructura que se presentan en bolas de dos diferentes tamaños empleadas en estaciones de molienda de minerales. Se encontró una buena correlación entre las temperaturas medidas mediante la inserción de termopares y aquellas predichas por el modelo una vez que se modificó la conductividad térmica del acero en el intervalo mixto de fases. La predicción de las transformaciones de fase se confirmó a través del análisis metalográfico.

  1. Starch hydrolysis modeling: application to fuel ethanol production.

    Science.gov (United States)

    Murthy, Ganti S; Johnston, David B; Rausch, Kent D; Tumbleson, M E; Singh, Vijay

    2011-09-01

    Efficiency of the starch hydrolysis in the dry grind corn process is a determining factor for overall conversion of starch to ethanol. A model, based on a molecular approach, was developed to simulate structure and hydrolysis of starch. Starch structure was modeled based on a cluster model of amylopectin. Enzymatic hydrolysis of amylose and amylopectin was modeled using a Monte Carlo simulation method. The model included the effects of process variables such as temperature, pH, enzyme activity and enzyme dose. Pure starches from wet milled waxy and high-amylose corn hybrids and ground yellow dent corn were hydrolyzed to validate the model. Standard deviations in the model predictions for glucose concentration and DE values after saccharification were less than ± 0.15% (w/v) and ± 0.35%, respectively. Correlation coefficients for model predictions and experimental values were 0.60 and 0.91 for liquefaction and 0.84 and 0.71 for saccharification of amylose and amylopectin, respectively. Model predictions for glucose (R2 = 0.69-0.79) and DP4+ (R2 = 0.8-0.68) were more accurate than the maltotriose and maltose for hydrolysis of high-amylose and waxy corn starch. For yellow dent corn, simulation predictions for glucose were accurate (R2 > 0.73) indicating that the model can be used to predict the glucose concentrations during starch hydrolysis.

  2. Surface integrity of GH4169 affected by cantilever finish grinding and the application in aero-engine blades

    Directory of Open Access Journals (Sweden)

    Li Xun

    2015-10-01

    Full Text Available GH4169 is the main material for aero-engine blades and integrated blisks. Because GH4169 has a poor milling performance, the profile precision and surface integrity of blades and integrated blisks are difficult to be met by utilizing the conventional milling process, which directly influence the global performance and reliability of aero-engines. Through grinding experiments on parameters and surface integrity optimization, the helical cantilever grinding process utilizing a 300# CBN RB wheel is presented and applied in finish machining of GH4169 blades. The profile errors of the blade surface are within ±0.01 mm, the roughness is less than 0.4 μm, the residual compressive stresses and the hardening rate are appropriate, there are no phenomena of burr and smearing with the grinding chips, and the leading/trailing edge can be smoothly connected with the suction/pressure surface. All the experimental results indicate that this grinding process is greatly suitable for the profile finish machining of GH4169 blades.

  3. Surface integrity of GH4169 affected by cantilever finish grinding and the application in aero-engine blades

    Institute of Scientific and Technical Information of China (English)

    Li Xun; Ma Shuang; Meng Fanjun

    2015-01-01

    GH4169 is the main material for aero-engine blades and integrated blisks. Because GH4169 has a poor milling performance, the profile precision and surface integrity of blades and integrated blisks are difficult to be met by utilizing the conventional milling process, which directly influence the global performance and reliability of aero-engines. Through grinding experiments on parameters and surface integrity optimization, the helical cantilever grinding process utilizing a 300# CBN RB wheel is presented and applied in finish machining of GH4169 blades. The profile errors of the blade surface are within ±0.01 mm, the roughness is less than 0.4 lm, the residual compressive stresses and the hardening rate are appropriate, there are no phenomena of burr and smearing with the grinding chips, and the leading/trailing edge can be smoothly connected with the suction/pressure surface. All the experimental results indicate that this grinding process is greatly suitable for the profile finish machining of GH4169 blades.

  4. Experimental Study of Machinability in Mill-grinding of SiCp/Al Composites

    Institute of Scientific and Technical Information of China (English)

    LI Jianguang; DU Jinguang; YAO Yingxue; HAO Zhaopeng; LIU Xiao

    2014-01-01

    An attempt was made to investigate the machinability of SiCp/Al composites based on the experimental study using mill-grinding processing method. The experiments were carried out on a high-speed CNC machining center using integrated abrasive cutting tool. The effects of combined machining parameters, e g, cutting speed (vs), feed rate (vf), and depth of cut (ap), with the same change of material removal rate (MRR) on the mill-grinding force and surface roughness (Ra) were investigated. The formation mechanism of typical machined surface defects was analyzed by SEM. The experimental results reveal that with the same change of material removal rate, lower mill-grinding force values can be gained by increasing depth of cut and feed rate simultaneously at higher cutting speed. With the same change of MRR value, lower surface roughness values can be gained by increasing the feed rate at higher cutting speed, rather than just increasing the depth of cut, or increasing the feed rate and depth of cut simultaneously. The machined surface of SiCp/Al composites reveals typical defects which can influence surface integrity.

  5. Influence of ageing, grinding and preheating on the thermal behaviour of alpha-lactose monohydrate.

    Science.gov (United States)

    Garnier, S; Petit, S; Mallet, F; Petit, M-N; Lemarchand, D; Coste, S; Lefebvre, J; Coquerel, G

    2008-09-01

    It is shown that the onset temperature and the magnitude of thermal events observed during DSC analyses of alpha-lactose monohydrate can be strongly affected by various treatments such as ageing, manual grinding and preheating (cycle of preliminary dehydration and rehydration). In the case of grinding and preheating, the change of dehydration pathways was further investigated by using a suitable combination of characterization techniques, including X-ray powder diffraction (XRPD) performed with a synchrotron source (allowing an accurate Rietveld analysis), scanning electron microscopy (SEM), laser particle size measurements, FTIR spectroscopy and (1)H NMR for the determination of beta-lactose contents in samples. It appeared that the dehydration mechanism is affected not only by a smaller particle size distribution, but also by residual anisotropic lattice distortions and by the formation of surface defects or high energy surfaces. The fusion-recrystallization process occurring between anhydrous forms of alpha-lactose at ca. 170 degrees C is not significantly affected by grinding, whereas a preheating treatment induces an unexpected large increase of the enthalpy associated with this transition. Our observations and interpretations confirm the important role of water molecules in the crystal cohesion of the title compound and illustrate the necessity to consider the history of each sample for a satisfactory understanding of the physical properties and the behaviour of this important pharmaceutical excipient.

  6. Wheel efficiency in the diamond-spark erosion grinding of tungsten carbides

    Science.gov (United States)

    Uzunjan, M. D.; Krasnoscek, J. S.

    1982-11-01

    Diamond-spark erosion grinding on metallic bond is a highly productive process used in working difficult materials. It is of considerable interest to investigate the efficiency of diamond wheels in the grinding of hard alloys while supplying impulse energy to the cutting zone. The efficiency of 150 x 10 x 3 ACK cup wheels made with ACB diamonds on MB1 bond as evaluated experimentally by the multifactor method using the following optimized parameters: removal rate Q (cu mm/min), specific diamond consumption q (mg/g) and a specific grinding cost C (kopecks/cu cm). A TI5K6 hard alloy sample 60 sq mm in cross section was ground using a 3B642 grinder with a 3% soda solution as coolant. The cutting zone was supplied with electrical impulse energy from an SGI 40-440 generator. The mean current ranged from 4 to 10 amps, the impulse frequency was 88 kHz, the degree of porosity was 2, the anode was the diamond wheel and the cathode was the treated material.

  7. Systematic Geometric Error Modeling for Workspace Volumetric Calibration of a 5-axis Turbine Blade Grinding Machine

    Institute of Scientific and Technical Information of China (English)

    Abdul Wahid Khan; Chen Wuyi

    2010-01-01

    A systematic geometric model has been presented for calibration of a newly designed 5-axis turbine blade grinding machine.This machine is designed to serve a specific purpose to attain high accuracy and high efficiency grinding of turbine blades by eliminating the hand grinding process.Although its topology is RPPPR (P:prismatic;R:rotary),its design is quite distinct from the competitive machine tools.As error quantification is the only way to investigate,maintain and improve its accuracy,calibration is recommended for its performance assessment and acceptance testing.Systematic geometric error modeling technique is implemented and 52 position dependent and position independent errors are identified while considering the machine as five rigid bodies by eliminating the set-up errors ofworkpiece and cutting tool.39 of them are found to have influential errors and are accommodated for finding the resultant effect between the cutting tool and the workpiece in workspace volume.Rigid body kinematics techniques and homogenous transformation matrices are used for error synthesis.

  8. Influence of suspension stability on wet grinding for production of mineral nanoparticles

    Institute of Scientific and Technical Information of China (English)

    S. Sakthivel; Venkatesan V. Krishnan; Pitchumani

    2008-01-01

    Grinding behavior of nanoparticles in an attritor mill and the minimum achievable particle size are strongly influenced by the suspension stability. In the present work, suspension stability (i.e. (-potential) of nanoparticles was studied by measuring pH as a function of grinding time in the wet milling process. It was found that after a certain time in an attritor mill, there is no further size reduction and the average product particle size increases monotonically. One of the reasons is that the production of submicron particles leads to more particle-particle interactions and consequently pH of the suspension decreases with grinding time. Usually pH value is related to suspension stability and it can be enhanced by addition of NaOH solution. The maximum negative (-potential of -51.2 mV was obtained at pH of 12 for silica. The higher the (-potential with the same polarity, higher will be the electrostatic repulsion between the particles. Hence, the maximum electrostatic repulsion force was maintained by the adjustment of pH value in wet milling. The experiments were conducted at different pH conditions which were maintained constant throughout the experiments and nanosized particles were obtained consequently.

  9. Research on controlling grinding cracks of PM pump camShaft%PM泵凸轮轴磨削裂纹控制方法的探讨

    Institute of Scientific and Technical Information of China (English)

    童景琳; 钟莉娟; 王志增

    2011-01-01

    Through analyzing the reasons causing cracking on camshaft of PM pump in grinding process, it pointed that grinding temperature, grinding stress and cooling effect are the main factors influencing grinding cracks. The experiments showed that it can reduce camshaft grinding cracks through controlling carburized layer thickness, normalizing, quenching and tempering technological parameters, and selecting high speed grinding, keeping wheel and cool liquid in good condition.%通过对PM泵凸轮轴磨削过程中产生裂纹的原因进行分析,指出磨削温度、磨削应力及冷却效果是产生磨削裂纹的主要因素.实验表明,通过控制渗碳层厚度及正火、淬火和回火工艺参数,选用高速磨削,保持良好的砂轮和冷却液状态,能够减少凸轮轴磨削裂纹.

  10. Pyrolysis of a waste from the grinding of scrap tyres

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, A.M. [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain); Barriocanal, C., E-mail: carmenbr@incar.csic.es [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain); Alvarez, R. [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer The pyrolysis of reinforcing fibres obtained from scrap tyres has been studied. Black-Right-Pointing-Pointer The results have been compared to scrap tyre granules. Black-Right-Pointing-Pointer A higher temperature is needed for the total decomposition of the fibres. Black-Right-Pointing-Pointer More compounds with heteroatoms (O, N) were found in the oil from the fibres. Black-Right-Pointing-Pointer Chars from the fibres exhibit lower BET surface and mesopore volume. - Abstract: The fibres that are used to reinforce tyres can be recovered as a waste in the process of grinding of scrap tyres. In this paper beneficiation through pyrolysis is studied since the fibres are made up of polymers with a small amount of rubber because the latter is difficult to separate. The experiments were performed at three temperatures (400, 550 and 900 Degree-Sign C) in a horizontal oven. The three products - gas, oil and char - obtained from the pyrolysis were investigated. The composition of the gas was analyzed by means of gas chromatography. The oil was studied by gas chromatography and infrared spectroscopy. The char porous structure was determined by N{sub 2} adsorption. In addition, the topography of the chars was studied by means of scanning electron microscopy (SEM). The products resulting from the pyrolysis of the fibres were compared with those obtained from scrap rubber.

  11. Low-Rank Coal Grinding Performance Versus Power Plant Performance

    Energy Technology Data Exchange (ETDEWEB)

    Rajive Ganguli; Sukumar Bandopadhyay

    2008-12-31

    The intent of this project was to demonstrate that Alaskan low-rank coal, which is high in volatile content, need not be ground as fine as bituminous coal (typically low in volatile content) for optimum combustion in power plants. The grind or particle size distribution (PSD), which is quantified by percentage of pulverized coal passing 74 microns (200 mesh), affects the pulverizer throughput in power plants. The finer the grind, the lower the throughput. For a power plant to maintain combustion levels, throughput needs to be high. The problem of particle size is compounded for Alaskan coal since it has a low Hardgrove grindability index (HGI); that is, it is difficult to grind. If the thesis of this project is demonstrated, then Alaskan coal need not be ground to the industry standard, thereby alleviating somewhat the low HGI issue (and, hopefully, furthering the salability of Alaskan coal). This project studied the relationship between PSD and power plant efficiency, emissions, and mill power consumption for low-rank high-volatile-content Alaskan coal. The emissions studied were CO, CO{sub 2}, NO{sub x}, SO{sub 2}, and Hg (only two tests). The tested PSD range was 42 to 81 percent passing 76 microns. Within the tested range, there was very little correlation between PSD and power plant efficiency, CO, NO{sub x}, and SO{sub 2}. Hg emissions were very low and, therefore, did not allow comparison between grind sizes. Mill power consumption was lower for coarser grinds.

  12. Screening study for waste biomass to ethanol production facility using the Amoco process in New York State. Appendices to the final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-08-01

    The final report evaluates the economic feasibility of locating biomass-to-ethanol waste conversion facilities in New York State. Part 1 of the study evaluates 74 potential sites in New York City and identifies two preferred sites on Staten Island, the Proctor and Gamble and the Arthur Kill sites for further consideration. Part 2 evaluates upstate New York and determines that four regions surrounding the urban centers of Albany, Buffalo, Rochester, and Syracuse provide suitable areas from which to select specific sites for further consideration. A conceptual design and economic viability evaluation were developed for a minimum-size facility capable of processing 500 tons per day (tpd) of biomass consisting of wood or paper, or a combination of the two for upstate regions. The facility would use Amoco`s biomass conversion technology and produce 49,000 gallons per day of ethanol and approximately 300 tpd of lignin solid by-product. For New York City, a 1,000-tpd processing facility was also evaluated to examine effects of economies of scale. The reports evaluate the feasibility of building a biomass conversion facility in terms of city and state economic, environmental, and community factors. Given the data obtained to date, including changing costs for feedstock and ethanol, the project is marginally attractive. A facility should be as large as possible and located in a New York State Economic Development Zone to take advantage of economic incentives. The facility should have on-site oxidation capabilities, which will make it more financially viable given the high cost of energy. This appendix to the final report provides supplemental material supporting the evaluations.

  13. Effect of superfine grinding on the physico-chemical, morphological and thermogravimetric properties of Lentinus edodes mushroom powders.

    Science.gov (United States)

    Ming, Jian; Chen, Long; Hong, Hui; Li, Jinlong

    2015-09-01

    Lentinus edodes is an edible mushroom commonly known as shiitake, which is the second most produced and consumed edible mushroom in the world and is an important nutrient source in the human diet. To fully use L. edodes, the mushrooms are occasionally ground into powder as a flavourful and functional food additive. This study produces powders from the cap and stipe of Lentinus edodes mushrooms through superfine grinding. These powders are composed of sub-micron range particles with various size distributions. The superfine grinding process is then compared with shear pulverisation to determine the different effects on both the cap and stipe powders in terms of particle size and physico-chemical, morphological and thermogravimetric properties. When average particle size was reduced to 0.54 and 0.46 µm, respectively, the moisture and protein content, angles of repose and slide, and water holding capacity of the powders decreased to varied extents. However, soluble dietary fibre, water solubility index, and swelling capacity increased. Scanning electron microscope images suggested that the superfine grinding process effectively changed the original surface structure of the L. edodes powders. The curves of thermogravimetric analysis and those of the derivatives of thermogravimetry indicated that superfine grinding can improve the thermostability of L. edodes powders. Furthermore, superfinely ground L. edodes powders may be used as pharmaceutical or food additives in various fields. The present study suggests that superfinely ground L. edodes powders may be applied in various fields as pharmaceutical or food additives. © 2014 Society of Chemical Industry.

  14. Survey of U.S. fuel ethanol plants

    Science.gov (United States)

    The ethanol industry is progressively growing in response to increased consumer demands for fuel as well as the renewable fuel standard. Corn ethanol processing creates the following products: 1/3 ethanol, 1/3 distillers grains, and 1/3 carbon dioxide. As the production of ethanol increases so too ...

  15. Granular axial flow characteristics in a grinding area studied by discrete element metho d%受碾区域内颗粒轴向流动特性的离散元模拟∗

    Institute of Scientific and Technical Information of China (English)

    韩燕龙; 贾富国; 曾勇; 王爱芳

    2015-01-01

    Granular grinding is one of the most important unit operations used in a wide variety of industries. Examples can be found in the food industry, for instance, rice processing, etc.. The performance of grinding can be characterized by the particle flow process. Thus in order to study the stable flow process of particles during grinding, we must establish a discrete element model (DEM) of granular axial flow in the grinding area between the grinding roller and the screen drum. DEM is a numerical method used for modelling the mechanical behaviour of granular materials. When DEM is used in grinding, the particle motion is controlled by contact models that are governed by physical laws. Using EDEM software, the process of grinding can be simulated and analyzed. The simulation system chooses continuous feeding;after a period of time, it reaches a steady flow. Research results show that the uneven distribution of particle flow density (PFD) is caused by the axial movement difference of particles in the grinding area. The form, flow rate and distribution of granular axial flow are influenced by static friction coefficient difference between particles and screen drum. Axial mean square deviation of single particles in the grinding area is positively correlated with the square of time, which follows a “super” diffusive behavior defined by some studies. By an overall consideration of the grinding area, we find that the axial average velocities increase, however, the average velocities that are synthesized by three-axis velocities gradually decrease along the axial direction. This is because in a different axial position with different PFI, the PFI plays the key role in energy transfer. More energy will be transferred between high PFI particles that may cause high particle velocity. We also find that the fluctuation velocity square of particles presents the trend of first increasing then decreasing and finally increasing along the axial direction. The difference between

  16. Utilizing protein-lean coproducts from corn containing recombinant pharmaceutical proteins for ethanol production.

    Science.gov (United States)

    Paraman, Ilankovan; Moeller, Lorena; Scott, M Paul; Wang, Kan; Glatz, Charles E; Johnson, Lawrence A

    2010-10-13

    Protein-lean fractions of corn (maize) containing recombinant (r) pharmaceutical proteins were evaluated as a potential feedstock to produce fuel ethanol. The levels of residual r-proteins in the coproduct, distillers dry grains with solubles (DDGS), were determined. Transgenic corn lines containing recombinant green fluorescence protein (r-GFP) and a recombinant subunit vaccine of Escherichia coli enterotoxin (r-LTB), primarily expressed in endosperm, and another two corn lines containing recombinant human collagen (r-CIα1) and r-GFP, primarily expressed in germ, were used as model systems. The kernels were either ground and used for fermentation or dry fractionated to recover germ-rich fractions prior to grinding for fermentation. The finished beers of whole ground kernels and r-protein-spent endosperm solids contained 127-139 and 138-155 g/L ethanol concentrations, respectively. The ethanol levels did not differ among transgenic and normal corn feedstocks, indicating the residual r-proteins did not negatively affect ethanol production. r-Protein extraction and germ removal also did not negatively affect fermentation of the remaining mass. Most r-proteins were inactivated during the mashing process used to prepare corn for fermentation. No functionally active r-GFP or r-LTB proteins were found after fermentation of the r-protein-spent solids; however, a small quantity of residual r-CIα1 was detected in DDGS, indicating that the safety of DDGS produced from transgenic grain for r-protein production needs to be evaluated for each event. Protease treatment during fermentation completely hydrolyzed the residual r-CIα1, and no residual r-proteins were detectable in DDGS.

  17. Squeezed-burnishing Instead of Finishing or Grinding Processing Sleeve Slender Hole Economy%用挤光工艺代替精车或精磨经济地加工轴套细长通孔

    Institute of Scientific and Technical Information of China (English)

    林燕华

    2011-01-01

    Through a variety of processing methods and the effect of contrast,summed up with squeezed-burnishing method can efficiently processing a low-hardness workpiece thin and long smooth bore、the economic profit is maximum,draw some practical process parameters.%通过多种加工方法的比较和实施效果对比,总结出用挤光的方法能高效地加工出工件硬度不高的较细较长的光滑内孔,经济收益最高,得出了一些实用的工艺参数。

  18. Torulaspora delbrueckii in the brewing process: A new approach to enhance bioflavour and to reduce ethanol content.

    Science.gov (United States)

    Canonico, Laura; Agarbati, Alice; Comitini, Francesca; Ciani, Maurizio

    2016-06-01

    Nowadays, consumers require fermented alcoholic beverages with particular and enhanced flavour profiles while avoiding the health concerns due to high ethanol content. Here, the use of Torulaspora delbrueckii was evaluated for beer production, in both pure and in mixed cultures with a Saccharomyces cerevisiae starter strain (US-05). The yeast interactions were also evaluated. In mixed fermentations with S. cerevisiae, the main analytical characters from T. delbrueckii were comparable with those of the S. cerevisiae starter strain, but the beers were characterized by a distinctive overall analytical and aromatic profile. Indeed, there were interactions between S. cerevisiae and T. delbrueckii, with enhanced ethyl hexanoate (0.048 mg l(-1)) and ethyl octaonate (0.014 mg l(-1)) levels at the 1:20 and 1:10 inoculation ratios, respectively; while phenyl ethyl acetate increased in all mix combinations. The presence of T. delbrueckii resulted in reduced β-phenyl ethanol and isoamyl acetate levels, which are responsible for floral and fruity aromas, respectively. Beer produced with T. delbrueckii pure cultures had a low alcohol content (2.66%; v/v), while also showing a particularly analytical and aromatic profile.

  19. Techno-economic evaluation of 2nd generation bioethanol production from sugar cane bagasse and leaves integrated with the sugar-based ethanol process

    Directory of Open Access Journals (Sweden)

    Macrelli Stefano

    2012-04-01

    Full Text Available Abstract Background Bioethanol produced from the lignocellulosic fractions of sugar cane (bagasse and leaves, i.e. second generation (2G bioethanol, has a promising market potential as an automotive fuel; however, the process is still under investigation on pilot/demonstration scale. From a process perspective, improvements in plant design can lower the production cost, providing better profitability and competitiveness if the conversion of the whole sugar cane is considered. Simulations have been performed with AspenPlus to investigate how process integration can affect the minimum ethanol selling price of this 2G process (MESP-2G, as well as improve the plant energy efficiency. This is achieved by integrating the well-established sucrose-to-bioethanol process with the enzymatic process for lignocellulosic materials. Bagasse and leaves were steam pretreated using H3PO4 as catalyst and separately hydrolysed and fermented. Results The addition of a steam dryer, doubling of the enzyme dosage in enzymatic hydrolysis, including leaves as raw material in the 2G process, heat integration and the use of more energy-efficient equipment led to a 37 % reduction in MESP-2G compared to the Base case. Modelling showed that the MESP for 2G ethanol was 0.97 US$/L, while in the future it could be reduced to 0.78 US$/L. In this case the overall production cost of 1G + 2G ethanol would be about 0.40 US$/L with an output of 102 L/ton dry sugar cane including 50 % leaves. Sensitivity analysis of the future scenario showed that a 50 % decrease in the cost of enzymes, electricity or leaves would lower the MESP-2G by about 20%, 10% and 4.5%, respectively. Conclusions According to the simulations, the production of 2G bioethanol from sugar cane bagasse and leaves in Brazil is already competitive (without subsidies with 1G starch-based bioethanol production in Europe. Moreover 2G bioethanol could be produced at a lower cost if subsidies were used to compensate for the

  20. Shape-Grinding by Direct Position/Force Control

    Science.gov (United States)

    Chen, Guanghua; Xu, Weiwei; Minami, Mamoru

    Based on the analysis of the interaction between a manipulator's hand and a working object, a model representing the constrained dynamics of the robot is first discussed. The constrained forces are expressed by an algebraic function of states, input generalized forces, and the constraint condition, and then a direct position/force controller without force sensor is proposed based on the algebraic relation. To give a grinding system the ability to adapt to any object shape being changed by the grinding, we add a function estimating the constraint condition in real time for the adaptive position/force control. Evaluations through simulations, by fitting the changing constraint surface with spline functions, indicate that reliable position/force control and shape-grinding can be achieved by the proposed controller.