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Sample records for grade ferritic stainless

  1. Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

    Science.gov (United States)

    Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

    2009-10-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  2. Effect of weld metal properties on fatigue crack growth behaviour of gas tungsten arc welded AISI 409M grade ferritic stainless steel joints

    International Nuclear Information System (INIS)

    Shanmugam, K.; Lakshminarayanan, A.K.; Balasubramanian, V.

    2009-01-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel and duplex stainless steel on fatigue crack growth behaviour of the gas tungsten arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single 'V' butt welded joints. Centre cracked tensile (CCT) specimens were prepared to evaluate fatigue crack growth behaviour. Servo hydraulic controlled fatigue testing machine was used to evaluate the fatigue crack growth behaviour of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength, hardness and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  3. Corrosion Study of Super Ferritic Stainless Steel UNS S44660 (26Cr-3Ni-3Mo) and Several Other Stainless Steel Grades (UNS S31603, S32101, and S32205) in Caustic Solution Containing Sodium Sulfide

    Science.gov (United States)

    Chasse, Kevin R.; Singh, Preet M.

    2013-11-01

    Electrochemical techniques, scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS) were used in this study to show how the corrosion mechanism of several commercial grades of stainless steel in hot caustic solution is strongly influenced by the presence of sodium sulfide. Experimental results from super ferritic stainless steel UNS S44660 (26Cr-3Ni-3Mo) were compared to austenitic stainless steel UNS S31603, lean duplex stainless steel (DSS) UNS S32101, and standard DSS UNS S32205 in caustic solution, with and without sodium sulfide, at 443 K (170 °C). Weight loss measurements indicated that corrosion rates of UNS44660 were much lower than the other grades of stainless steel in the presence of the sodium sulfide. Potentiodynamic polarization and linear polarization resistance measurements showed that the electrochemical behavior was altered by the adhesion of sulfur species, which reduced the polarization resistances and increased the anodic current densities. SEM and XPS results imply that the surface films that formed in caustic solution containing sodium sulfide were defective due to the adsorption of sulfide, which destabilized the passive film and led to the formation of insoluble metal sulfide compounds.

  4. New stainless steels of ferrite-martensite grade and perspectives of their application in thermonuclear facilities and fast reactors

    International Nuclear Information System (INIS)

    Ajtkhozhin, Eh.S.; Maksimkin, O.P.

    2007-01-01

    Review of scientific literature for last 5 years in which results on study of radiation effect on ferrite-martensite steels - construction materials of fast reactors and most probable candidates for first wall and blanket of the thermonuclear facilities ITER and Demo - are presented. Alongside with this a prior experimental data on study of microstructure changing and physical- mechanical properties of ferrite-martensite steel EhP-450 - the material of hexahedral case of spent assembly of BN-350 fast reactor- are cited. Principal attention was paid to considering of radiation effects of structural components content changing and ferrite-martensite steel swelling irradiated at comparatively low values of radiation damage climb rate

  5. Plasma spot welding of ferritic stainless steels

    International Nuclear Information System (INIS)

    Lesnjak, A.; Tusek, J.

    2002-01-01

    Plasma spot wedding of ferritic stainless steels studied. The study was focused on welding parameters, plasma and shieldings and the optimum welding equipment. Plasma-spot welded overlap joints on a 0.8 mm thick ferritic stainless steel sheet were subjected to a visual examination and mechanical testing in terms of tension-shear strength. Several macro specimens were prepared Plasma spot welding is suitable to use the same gas as shielding gas and as plasma gas , i. e. a 98% Ar/2% H 2 gas mixture. Tension-shear strength of plasma-spot welded joint was compared to that of resistance sport welded joints. It was found that the resistance welded joints withstand a somewhat stronger load than the plasma welded joints due to a large weld sport diameter of the former. Strength of both types of welded joints is approximately the same. (Author) 32 refs

  6. Ferritic stainless steels: corrosion resistance + economy

    International Nuclear Information System (INIS)

    Remus, A.L.

    1976-01-01

    Ferritic stainless steels provide corrosion resistance at lower cost. They include Type 409, Type 439, 18SR, 20-Mo (1.6 Mo), 18-2 (2 Mo), 26-1S, E-Brite 26-1, 29 Cr-4 Mo, and 29 Cr-4 Mo-2 Ni. Their corrosion and mechanical properties are examined. Resistance to stress-corrosion cracking is an advantage compared to austenitic types

  7. High purity ferritic Cr-Mo stainless steel

    International Nuclear Information System (INIS)

    Knoth, J.

    1977-01-01

    In five years, E-BRITE 26-1 ferritic stainless steel has won an important place in the spectrum of materials suitable for use in chemical process equipment. It provides, in stainless steel, performance-capability characteristics comparable to more expensive alloys. It has demonstrated cost-effectiveness in equipment used for caustic, nitric-urea, organic chemicals, pulping liquors, refinery streams, and elsewhere. User confidence in the reliability and integrity of Grade XM 27 has increased to the point where large critical systems are now routinely specified in the alloy. The market acceptance of this material has attracted attempts to produce substitute versions of the alloy. Imitation, should be viewed with caution. Stabilized 26-IS must be examined over a lengthy period of time to determine if its own corrosion resistance, ductility, fabricability and reproducibility properties could ever be likened to those of E-BRITE 26-1. (orig.) [de

  8. Plasma spot welding of ferritic stainless steels

    Directory of Open Access Journals (Sweden)

    Lešnjak, A.

    2002-06-01

    Full Text Available Plasma spot welding of ferritic stainless steels is studied. The study was focused on welding parameters, plasma and shielding gases and the optimum welding equipment. Plasma-spot welded overlap joints on a 0.8 mm thick ferritic stainless steel sheet were subjected to a visual examination and mechanical testing in terms of tension-shear strength. Several macro specimens were prepared. Plasma spot welding is suitable to use the same gas as shielding gas and as plasma gas, i.e., a 98 % Ar/2 % H 2 gas mixture. Tension-shear strength of plasma-spot welded joints was compared to that of resistance-spot welded joints. It was found that the resistance welded joints withstand a somewhat stronger load than the plasma welded joints due to a larger weld spot diameter of the former. Strength of both types of welded joints is approximately the same.

    El artículo describe el proceso de soldeo de aceros inoxidables ferríticos por puntos con plasma. La investigación se centró en el establecimiento de los parámetros óptimos de la soldadura, la definición del gas de plasma y de protección más adecuado, así como del equipo óptimo para la realización de la soldadura. Las uniones de láminas de aceros inoxidables ferríticos de 0,8 mm de espesor, soldadas a solape por puntos con plasma, se inspeccionaron visualmente y se ensayaron mecánicamente mediante el ensayo de cizalladura por tracción. Se realizaron macro pulidos. Los resultados de la investigación demostraron que la solución más adecuada para el soldeo por puntos con plasma es elegir el mismo gas de plasma que de protección. Es decir, una mezcla de 98 % de argón y 2 % de hidrógeno. La resistencia a la cizalladura por tracción de las uniones soldadas por puntos con plasma fue comparada con la resistencia de las uniones soldadas por resistencia por puntos. Se llegó a la conclusión de que las uniones soldadas por resistencia soportan una carga algo mayor que la uniones

  9. Development and Application of High-Cr Ferritic Stainless Steels as Building Exterior Materials

    International Nuclear Information System (INIS)

    Kim, Yeong H.; Lee, Yong H.; Lee, Yong D.

    2008-01-01

    Stainless Steels have been widely used as a building exterior materials in Asian countries for the last decade. It is required for the materials in this field to have an aesthetic appearance,a relatively high strength, and an excellent corrosion resistance. Other metallic materials such as copper, aluminum, and carbon steels have been also used as the exterior materials. Considering the cost of maintenance, stainless steel, having the outstanding corrosion resistance, is replacing other materials in the several parts in the building exteriors. Ferritic stainless steel has been applied as the roofing materials because its thermal expansion is much smaller than that of austenitic stainless steel. Therefore, it is suitable for the large-scale construction such as airport terminal, convention center, and football stadium. To improve the corrosion resistance of the ferritic stainless steels, the modification of alloy composition has been studied to develop new grade materials and the progress in the surface technology has been introduced. Corrosion properties, of these materials were evaluated in the laboratory and in the field for longer than two years. High-Cr ferritic stainless steel showed excellent corrosion resistance to the atmospheric environments. In the region close to the sea, the corrosion resistance of high-Cr ferritic stainless steel was much superior to that of other materials, which may prove this steel to be the appropriate materials for the construction around seashore. In some of the large constructions around seashore in South Korea, high-Cr ferritic stainless steels have been used as the building exterior materials for six years

  10. Development and Application of High-Cr Ferritic Stainless Steels as Building Exterior Materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yeong H.; Lee, Yong H.; Lee, Yong D. [POSCO Technical Reseaarch Lab., Pohang (Korea, Republic of)

    2008-12-15

    Stainless Steels have been widely used as a building exterior materials in Asian countries for the last decade. It is required for the materials in this field to have an aesthetic appearance,a relatively high strength, and an excellent corrosion resistance. Other metallic materials such as copper, aluminum, and carbon steels have been also used as the exterior materials. Considering the cost of maintenance, stainless steel, having the outstanding corrosion resistance, is replacing other materials in the several parts in the building exteriors. Ferritic stainless steel has been applied as the roofing materials because its thermal expansion is much smaller than that of austenitic stainless steel. Therefore, it is suitable for the large-scale construction such as airport terminal, convention center, and football stadium. To improve the corrosion resistance of the ferritic stainless steels, the modification of alloy composition has been studied to develop new grade materials and the progress in the surface technology has been introduced. Corrosion properties, of these materials were evaluated in the laboratory and in the field for longer than two years. High-Cr ferritic stainless steel showed excellent corrosion resistance to the atmospheric environments. In the region close to the sea, the corrosion resistance of high-Cr ferritic stainless steel was much superior to that of other materials, which may prove this steel to be the appropriate materials for the construction around seashore. In some of the large constructions around seashore in South Korea, high-Cr ferritic stainless steels have been used as the building exterior materials for six years.

  11. Ferrite control--Measurement problems and solutions during stainless steel fabrication

    International Nuclear Information System (INIS)

    Pickering, E.W.

    1986-01-01

    Ferrite is one of the magnetic phases found in many grades of otherwise nonmagnetic austenitic stainless steel weldments. Control of ferrite during the fabrication of cryogenic component parts is necessary to produce a reliable product, free of cracking and microfissuring. This is accomplished by balancing compositions in order to produce a small amount of ferrite which is generally accompanied with reduced toughness. Control of ferrite is essential during the fabrication of component parts. The means to accomplish this will vary with the type of material being welded, thickness, welding process, method of measurement and fabrication procedures. An application used during the fabrication of component parts for the Fast Flux Test Facility (FFTF) required specially formulated shielded manual arc welding (SMAW) electrodes and consumable inserts. Control of ferrite measurements and shop welding procedures were essential. The special materials and techniques were used to weld Type 316 stainless steel pipe joints, 28 in. (0.71 m) in diameter. By using three lots of electrodes, each with a different ferrite level, a compatible range of ferrite was achieved throughout the layers of weld metal. By extensive use of the Schaeffler and DeLong modified constitution diagrams for stainless steel weld metal, E-16-8-2 SMAW electrodes were developed with ''0'' ferrite level. The electrodes were used during fabrication of the Liquid Metal Fast Breader Reactor (LMFBR) component parts of Type 316 stainless steel. Metallographic evaluation of laboratory specimens, control of shop welding techniques and individual laboratory training of shop welders combined to produce a quality product

  12. 78 FR 63517 - Control of Ferrite Content in Stainless Steel Weld Metal

    Science.gov (United States)

    2013-10-24

    ... NUCLEAR REGULATORY COMMISSION [NRC-2012-0231] Control of Ferrite Content in Stainless Steel Weld... Ferrite Content in Stainless Steel Weld Metal.'' This guide (Revision 4) describes a method that the NRC staff considers acceptable for controlling ferrite content in stainless steel weld metal. It updates the...

  13. Oxidation behaviour of ferritic stainless steel grade Crofer 22 APU at 700 °C in flowing Ar−75%CO{sub 2}−12%H{sub 2}O

    Energy Technology Data Exchange (ETDEWEB)

    Shariff, Nurul Atikah; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Jalar, Azman [Institute of Micro Engineering and Nanoelectronics (IMEN), Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2013-11-27

    The oxidation of Ferritic Stainless Steel (FSS) grade Crofer 22 APU has been investigated. FSS alloys were exposed to isothermal conditions in a horizontal tube furnace at a 700 °C in flowing Ar−75%CO{sub 2}−12%H{sub 2}O at a pressure of approximately 1 atm. The results showed that the growth of non protective Fe{sub 2}O{sub 3} and spinel was observed after 50 h exposure in the presence of 12% H{sub 2}O. The weight was increased significantly with time of exposure. The formation of different oxides is presented on the interface of the specimen such as MnCr{sub 2}O{sub 4}, Fe{sub 3}O{sub 4} and Fe{sub 2}O{sub 3} were revealed by X-ray diffraction and supported by EDAX analysis. FSS did not form a protective Cr{sub 2}O{sub 3} layer due to water vapour accelerates the kinetics oxidation. Data of microstructure observation is presented and discussed in this paper in term of water vapour effects.

  14. 77 FR 60478 - Control of Ferrite Content in Stainless Steel Weld Metal

    Science.gov (United States)

    2012-10-03

    ... NUCLEAR REGULATORY COMMISSION [[NRC-2012-0231] Control of Ferrite Content in Stainless Steel Weld... draft regulatory guide (DG), DG-1279, ``Control of Ferrite Content in Stainless Steel Weld Metal.'' This guide describes a method that the NRC staff considers acceptable for controlling ferrite content in...

  15. Characteristics of Laser Beam and Friction Stir Welded AISI 409M Ferritic Stainless Steel Joints

    Science.gov (United States)

    Lakshminarayanan, A. K.; Balasubramanian, V.

    2012-04-01

    This article presents the comparative evaluation of microstructural features and mechanical properties of friction stir welded (solid-state) and laser beam welded (high energy density fusion welding) AISI 409M grade ferritic stainless steel joints. Optical microscopy, microhardness testing, transverse tensile, and impact tests were performed. The coarse ferrite grains in the base material were changed to fine grains consisting duplex structure of ferrite and martensite due to the rapid cooling rate and high strain induced by severe plastic deformation caused by frictional stirring. On the other hand, columnar dendritic grain structure was observed in fusion zone of laser beam welded joints. Tensile testing indicates overmatching of the weld metal relative to the base metal irrespective of the welding processes used. The LBW joint exhibited superior impact toughness compared to the FSW joint.

  16. Role of ferrite and phosphorus plus sulphur in the crack sensitivity of autogenously welded type 309 stainless steel

    International Nuclear Information System (INIS)

    Lambert, F.J. Jr.

    1976-07-01

    A study on autogenous welding of Type 309 thin stainless steel sheet was made after experiencing cracking difficulties on several commercial heats. A relationship exists between the sum of the phosphorus plus sulfur, the ferrite control of the weld metal, and the crack sensitivity of autogenously made welds. A new simple weld test for thin-gage sheet is utilized for studying the susceptibility to cracking. A chemistry modification is suggested to alleviate possible weld cracking when autogenously welding this grade. The principles of crack sensitivity prediction could apply to other austenitic stainless steel types where chemistry limits are such that ferrite is possible

  17. Determination of delta ferrite volumetric fraction in austenitic stainless steel

    International Nuclear Information System (INIS)

    Almeida Macedo, W.A. de.

    1983-01-01

    Measurements of delta ferrite volumetric fraction in AISI 304 austenitic stainless steels were done by X-ray diffraction, quantitative metallography (point count) and by means of one specific commercial apparatus whose operational principle is magnetic-inductive: The Ferrite Content Meter 1053 / Institut Dr. Foerster. The results obtained were comparated with point count, the reference method. It was also investigated in these measurements the influence of the martensite induced by mechanical deformation. Determinations by X-ray diffraction, by the ratio between integrated intensities of the ferrite (211) and austenite (311) lines, are in excelent agreement with those taken by point count. One correction curve for the lectures of the commercial equipment in focus was obtained, for the range between zero and 20% of delta ferrite in 18/8 stainless steels. It is demonstrated that, depending on the employed measurement method and surface finishing of the material to be analysed, the presence of martensite produced by mechanical deformation of the austenitic matrix is one problem to be considered. (Author) [pt

  18. Determination of delta ferrite volumetric fraction in austenitic stainless steels

    International Nuclear Information System (INIS)

    Almeida Macedo, W.A. de.

    1983-01-01

    Measurements of delta ferrite volumetric fraction in AISI 304 austenitic stainless steels were done by X-ray difraction, quantitative metallography (point count) and by means of one specific commercial apparatus whose operational principle is magnetic-inductive: The Ferrite Content Meter 1053 / Institut Dr. Forster. The results obtained were comparated with point count, the reference method. It was also investigated in these measurements the influence of the martensite induced by mechanical deformation. Determinations by X-ray diffraction, by the ratio between integrated intensities of the ferrite (211) and austenite (311) lines, are in excelent agreement with those taken by point count. One correction curve for the lectures of the commercial equipment in focus was obtained, for the range between zero and 20% of delta ferrite in 18/8 stainless steels. It is demonstrated that, depending on the employed measurement method and surface finishing of the material to be analysed, the presence of martensite produced by mechanical deformation of the austenitic matrix is one problem to be considered. (Author) [pt

  19. Paraequilibrium Carburization of Duplex and Ferritic Stainless Steels

    Science.gov (United States)

    Michal, G. M.; Gu, X.; Jennings, W. D.; Kahn, H.; Ernst, F.; Heuer, A. H.

    2009-08-01

    AISI 301 and E-BRITE stainless steels were subjected to low-temperature (743 K) carburization experiments using a commercial technology developed for carburization of 316 austenitic stainless steels. The AISI 301 steel contained ~40 vol pct ferrite before carburization but had a fully austenitic hardened case, ~20- μm thick, and a surface carbon concentration of ~8 at. pct after treatment; this “colossal” paraequilibrium carbon supersaturation caused an increase in lattice parameter of ~3 pct. The E-BRITE also developed a hardened case, 12- to 18- μm thick, but underwent a more modest (~0.3 pct) increase in lattice parameter; the surface carbon concentration was ~10 at. pct. While the hardened case on the AISI 301 stainless steel appeared to be single-phase austenite, evidence for carbide formation was apparent in X-ray diffractometer (XRD) scans of the E-BRITE. Paraequilibrium phase diagrams were calculated for both AISI 301 and E-BRITE stainless steels using a CALPHAD compound energy-based interstitial solid solution model. In the low-temperature regime of interest, and based upon measured paraequilibrium carbon solubilities, more negative Cr-carbon interaction parameters for austenite than those in the current CALPHAD data base may be appropriate. A sensitivity analysis involving Cr-carbon interaction parameters for ferrite found a strong dependence of carbon solubility on relatively small changes in the magnitude of these parameters.

  20. Corrosion of an austenite and ferrite stainless steel weld

    Directory of Open Access Journals (Sweden)

    BRANIMIR N. GRGUR

    2011-07-01

    Full Text Available Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding process, can be in service without failures. It was found that the corrosion of the weld analyzed in this research resulted from the simultaneous activity of different types of corrosion. In this study, electrochemical techniques including polarization and metallographic analysis were used to analyze the corrosion of a weld material of ferrite and austenitic stainless steels. Based on surface, chemical and electrochemical analyses, it was concluded that corrosion occurrence was the result of the simultaneous activity of contact corrosion (ferrite and austenitic material conjuction, stress corrosion (originating from deformed ferrite structure and inter-granular corrosion (due to chromium carbide precipitation. The value of corrosion potential of –0.53 V shows that this weld, after the thermal treatment, is not able to repassivate a protective oxide film.

  1. Precipitation of Epsilon Copper in Ferrite Antibacterial Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Zhixia ZHANG; Gang LIN; Zhou XU

    2008-01-01

    The precipitation of epsilon copper at 1023 K ageing in ferrite antibacterial stainless steel was investigated by a combination of electron microscopy and micro-Vickers hardness measurement. The results show that epsilon copper precipitation occurs within 90 s. Complex rnultilayer structure confirmed as twins and stacking faults on {111}ε-Cu planes was observed in the precipitates. The precipitates grow by the lengthwise enlargement of a set of parallel layers, having [111]ε-Cu and [112]ε-Cu preferred growth orientations. The volume fraction of precipitates f formed within 120 min can be predicted by a modified Avrami equation (In 1/1-f= kt+b).Simultaneously, substituent atom clusters with a size of 5-10 nm was found to occur in the solution and cause matrix strain. The precipitate morphology and distribution on the surface of ferrite antibacterial stainlesss teel are associated with surface crystallographic orientation of the matrix. The precipitates are predominantly located within the ferrite grains of orientation. The precipitates located on {111}α-Fe surface planes have sphere or ellipse shape.

  2. Development of nuclear grade stainless steels at KCSSL

    International Nuclear Information System (INIS)

    Balachandran, G.; Dhere, M.; Mahadik, A.; Hinge, N.M.; Balasubramanian, V.

    2011-01-01

    Kalyani Carpenter Special Steels Ltd is an alloy steel plant, where a variety of alloy steel grades are produced for automotive, defence, nuclear and aerospace applications. The plant has developed expertise in processing of several alloy steel grades of superior quality that meets stringent specifications. Primary steel is processed through a combination of electric arc furnace, ladle furnace and vacuum degassing where stringent control over dephosphorisation, desulphurization, deoxidation is effected to get a refined high quality steel. The molten steel is cast through continuous casting of slabs or ingot casting. In grades specific to nuclear application, the primary cast products are further subjected to electroslag remelting to achieve further freedom from inclusions and to achieve a favourable solidification grain structure, which ultimately improve the hot workability of the alloy steel. Appropriate choice of slag and operating parameters are needed for realising the required ingot quality. The present study would examine the processing and quality aspects of some important grades of steels used in nuclear industry namely ferritic 9Cr-1Mo steel, martensitic stainless steels 403, 410, precipitation hardenable 17-4 PH stainless steel and austenitic 321, 316LN stainless steel, which were made and supplied for applications to Indian nuclear industry. The expertise developed in processing the steels in terms of melting, heat treatment and their relationship to structural features and mechanical properties would be highlighted. (author)

  3. Forming limit and fracture mechanism of ferritic stainless steel sheets

    International Nuclear Information System (INIS)

    Xu Le; Barlat, Frederic; Ahn, Deok Chan; Bressan, Jose Divo

    2011-01-01

    Research highlights: → Forming limit curves of two ferritic stainless steel sheets were well predicted. → Failure occurs by necking in uniaxial and plane strain tension for both materials. → Failure occurs by shearing in balanced biaxial tension for both materials. → Strain rate sensitivity does not affect the limit strains a lot for both materials. → Strain rate sensitivity likely influences the failure mode for both materials. - Abstract: In this work, the forming limit curves (FLCs) of two ferritic stainless steel sheets, AISI409L and AISI430, were predicted with the Marciniak-Kuczynski (MK) and Bressan-William-Hill (BWH) models, combined with the Yld2000-2d yield function and the Swift hardening law. Uniaxial tension, disk compression and hydraulic bulge tests were performed to determine the yield loci and hardening curves of both materials. Meanwhile, the strain rate sensitivity (SRS) coefficient was measured through uniaxial tension tests carried out at different strain rates. Out-of-plane stretching tests were conducted in sheet specimens to obtain the surface limit strains under different linear strain paths. Micrographs of the specimens fractured in different stress states were obtained by optical and scanning electron microscopy. The overall results show that the BWH model can predict the FLC better than the MK model, and that the SRS does not have much effect on the limit strains for both materials. The predicted FLCs and micrograph analysis both indicate that failure occurs by surface localized necking in uniaxial and plane strain tension states, whereas it occurs by localized shearing in the through thickness direction in balanced biaxial tension state.

  4. Effect of temperature on sintered austeno-ferritic stainless steel microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Munez, C.J. [Departamento de Ciencia e Ingenieria de Materiales, Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain)], E-mail: claudio.munez@urjc.es; Utrilla, M.V.; Urena, A. [Departamento de Ciencia e Ingenieria de Materiales, Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain)

    2008-09-08

    The influence of temperature on microstructural changes of sintered austeno-ferritic steels has been investigated. PM stainless steels have been obtained by sintering mixtures of austenitic and ferritic stainless steel powders. Only temperature-induced phase transformation was observed in austenite, as a result of elements interdiffusion between both phases. Microstructural characterization was completed with atomic force microscopy (AFM) and micro- and nano-indentation test, it is revealed an increase in the hardness with respect to the solutionized materials.

  5. Characterization of friction stir welded joint of low nickel austenitic stainless steel and modified ferritic stainless steel

    Science.gov (United States)

    Mondal, Mounarik; Das, Hrishikesh; Ahn, Eun Yeong; Hong, Sung Tae; Kim, Moon-Jo; Han, Heung Nam; Pal, Tapan Kumar

    2017-09-01

    Friction stir welding (FSW) of dissimilar stainless steels, low nickel austenitic stainless steel and 409M ferritic stainless steel, is experimentally investigated. Process responses during FSW and the microstructures of the resultant dissimilar joints are evaluated. Material flow in the stir zone is investigated in detail by elemental mapping. Elemental mapping of the dissimilar joints clearly indicates that the material flow pattern during FSW depends on the process parameter combination. Dynamic recrystallization and recovery are also observed in the dissimilar joints. Among the two different stainless steels selected in the present study, the ferritic stainless steels shows more severe dynamic recrystallization, resulting in a very fine microstructure, probably due to the higher stacking fault energy.

  6. Modeling of Ni Diffusion Induced Austenite Formation in Ferritic Stainless Steel Interconnects

    DEFF Research Database (Denmark)

    Chen, Ming; Molin, Sebastian; Zhang, L.

    2015-01-01

    Ferritic stainless steel interconnect plates are widely used in planar solid oxide fuel cell (SOFC) or electrolysis cell (SOEC) stacks. During stack production and operation, nickel from the Ni/YSZ fuel electrode or from the Ni contact component diffuses into the IC plate, causing transformation...... of the ferritic phase into an austenitic phase in the interface region. This is accompanied with changes in volume and in mechanical and corrosion properties of the IC plates. In this work, kinetic modeling of the inter-diffusion between Ni and FeCr based ferritic stainless steel was conducted, using the CALPHAD...

  7. Precipitation Kinetics in a Nb-stabilized Ferritic Stainless Steel

    Science.gov (United States)

    Labonne, M.; Graux, A.; Cazottes, S.; Danoix, F.; Cuvilly, F.; Chassagne, F.; Perez, M.; Massardier, V.

    2017-08-01

    The precipitation occurring in a Nb-stabilized ferritic stainless steel, containing initially Nb(C, N) carbonitrides and Fe3Nb3X precipitates, was investigated during aging treatments performed between 923 K and 1163 K (650 °C and 890 °C) by combining different techniques, (thermoelectric power (TEP), scanning/transmission electron microscopy (SEM/TEM), and atom probe tomography (APT)), in order to determine the precipitation kinetics, the nature and morphology of the newly formed precipitates as well as the chemistry of the initial Fe3Nb3X precipitates, where X stands for C or N. The following composition was proposed for these precipitates: (Fe0.81 Cr0.19)3 (Nb0.85 Si0.08 Mo0.07)3 (N0.8 C0.2), highlighting the simultaneous presence of N and C in the precipitates. With regard to the precipitation in the investigated temperature range, two main phenomena, associated with a hardness decrease, were clearly identified: (i) the precipitation of Fe2Nb precipitates from the niobium initially present in solution or coming from the progressive dissolution of the Fe3Nb3X precipitates and (ii) the precipitation of the χ-phase at grain boundaries for longer aging times. From the TEP kinetics, a time-temperature-precipitation diagram has been proposed.

  8. Effect of Ferrite Morphology on Sensitization of 316L Austenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Hun; Lee, Jun Ho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2013-05-15

    The sensitization behaviors of L-grade SSs having predominant austenitic structure with small amount of ferrite have not been well understood. In this regard, the effect of ferrite morphology on sensitization was investigated in this study. The sensitization behaviors of three heats of 316L and 316LN SSs were investigated, Stringer type of ferrite (316L - heat A and B) showed the early sensitization by chromium depletion at ferrite. austenite interface. And, later sensitization is due to GB sensitization. On the other hand, blocky type of ferrite (316L - heat C) showed lower DOS and higher resistance to GB sensitization. It could be due to sufficient supply of chromium from relatively large ferrite phase. As a consequence, the sensitization of 316L SSs could be affected by their ferrite morphology rather than ferrite content. The sensitized region was distinguishable from results of DL-EPR tests. It can be used as an effective method for evaluation of type of sensitization.

  9. Fe3Nb3N precipitates of the Fe3W3C type in Nb stabilized ferritic stainless steel

    International Nuclear Information System (INIS)

    Malfliet, A.; Van den Broek, W.; Chassagne, F.; Mithieux, J.-D.; Blanpain, B.; Wollants, P.

    2011-01-01

    Highlights: → The precipitation in Nb stabilized ferritic stainless steel at 950 deg. C is investigated. → We characterized the Fe 3 Nb 3 X precipitates with SAED, EELS, WDS and AES. → We found that Fe 3 Nb 3 X precipitates are stabilized by N and not by C or O. → This insight is new and important for future development of this type of steel grade. - Abstract: A Nb stabilized ferritic stainless steel with 0.45 wt.%Nb, 82 ppm C and 170 ppm N is investigated to reveal the nature of the precipitates present at 950 deg. C. In particular, Fe 3 Nb 3 X precipitates of the Fe 3 W 3 C type are analyzed with WDS and EELS to determine the light elements X stabilizing this phase in the steel. According to WDS on large precipitates after 500 h at 950 deg. C, the Fe 3 Nb 3 X phase contains 10.4 at.% N, 1.2 at.% O and 1.0 at.% C. Auger Electron Spectroscopy on the same precipitates confirms the presence of N. In addition, it is revealed that the C and O peaks observed with WDS result from surface contamination as they disappear after Ar sputtering. The presence of a N peak in the EELS spectra of small Fe 3 Nb 3 X precipitates which have formed after 6 min at 950 deg. C indicate that N stabilizes this phase already from the initial precipitation stage. With this analysis it is demonstrated that N is an effective stabilizer of Fe 3 Nb 3 X precipitates in ferritic stainless steels. The formation of this phase should therefore be considered when predicting the precipitation behavior of Nb in industrial Nb stabilized ferritic stainless steels containing residual N.

  10. Stress and adhesion of chromia-rich scales on ferritic stainless steels in relation with spallation

    Directory of Open Access Journals (Sweden)

    A. Galerie

    2004-03-01

    Full Text Available The relation between chromia scale spallation during oxidation or cooling down of ferritic stainless steels is generally discussed in terms of mechanical stresses induced by volume changes or differential thermal expansion. In the present paper, growth and thermal stress measurements in scales grown on different ferritic steel grades have shown that the main stress accumulation occurs during isothermal scale growth and that thermal stresses are of minor importance. However, when spallation occurs, it is always during cooling down. Steel-oxide interface undulation seems to play a major role at this stage, thus relating spallation to the metal mechanical properties, thickness and surface preparation. A major influence on spallation of the minor stabilizing elements of the steels was observed which could not be related to any difference in stress state. Therefore, an original inverted blister test was developed to derive quantitative values of the metal-oxide adhesion energy. These values clearly confirmed that this parameter was influenced by scale thickness and by minor additions, titanium greatly increasing adhesion whereas niobium decreased it.

  11. Thermal treatments effect on the austenite-ferrite equilibrium in a duplex stainless steel weld beads

    International Nuclear Information System (INIS)

    Belkessa, Brahim; Badji, Riad; Bettahar, Kheireddine; Maza, Halim

    2006-01-01

    Heat treatments in the temperature range between 800 to 1200 C, with a keeping at high temperature of 60 min, followed by a water quenching at 20 C, have been carried out on austeno-ferritic stainless steel welds (of type SAF 2205-UNS S31803). The heat treatments carried out at temperatures below 1000 C have modified the structure of the duplex stainless steel 2205 in inducing the formation of precipitates, identified by X-ray diffraction as being the intermetallic compound σ and the chromium carbides M 23 C 6 . The treatments applied to temperatures superior to 1000 C shift the δ-γ equilibrium towards the δ phase. Indeed, the increase of the ferrite rate with the treatment temperature is approximately linear. The ferrite rates are higher in the heat-affected zone, which has been submitted to a ferritizing due to the welding thermal effects. (O.M.)

  12. Prediction of δ-ferrite distribution in continuously cast type 304 stainless steel slabs by diffusion transformation analysis

    International Nuclear Information System (INIS)

    Kim, J. Joon; Kim, Sun K.; Kim, Jong W.

    1998-01-01

    Retained δ-ferrite in 304 stainless steel is known to prevent hot cracking during continuous casting. Excess content of retained δ-ferrite lowers the hot workability. So it is necessary to control the amount of retained δ-ferrite in stainless steel. A numerical model based on coupled analysis of macro heat transfer and micro diffusion transformation has been developed in order to predict retained δ-ferrite in continuously cast 304 stainless steel slab. The finite difference technique for moving boundary problem has been formulated utilizing 'murray-landis variable-grid method'. The reliability of numerical model is compared with the other results. The prediction of δ-ferrite content in CC type 304 stainless steel slabs shows good agreement between measured and predicted results. Effect of secondary cooling condition on the δ-ferrite has been also investigated

  13. Passivation behavior of a ferritic stainless steel in concentrated alkaline solutions

    Directory of Open Access Journals (Sweden)

    Arash Fattah-alhosseini

    2015-10-01

    Full Text Available The passivation behavior of AISI 430 ferritic stainless steel was investigated in concentrated alkaline solutions in relation to several test parameters, using electrochemical techniques. Increasing solution pH (varying from 11.5 to 14.0 leads to an increase in the corrosion rate of the alloy. Mott–Schottky analysis revealed that passive films formed on AISI 430 ferritic stainless steel behave as n-type semiconductor and the donor densities increased with pH. Electrochemical impedance spectroscopy (EIS results showed that the reciprocal capacitance of the passive film is directly proportional to its thickness, which decreases with pH increase. The results revealed that for this ferritic stainless steel in concentrated alkaline solutions, decreasing the solution pH offers better conditions for forming passive films with higher protection behavior, due to the growth of a much thicker and less defective film.

  14. Cathodic cage nitriding of AISI 409 ferritic stainless steel with the addition of CH4

    Directory of Open Access Journals (Sweden)

    Rômulo Ribeiro Magalhães de Sousa

    2012-04-01

    Full Text Available AISI 409 ferritic stainless steel samples were nitrided using the cathodic cage plasma nitriding technique (CCPN, with the addition of methane to reduce chromium precipitation, increase hardness and wear resistance and reduce the presence of nitrides when compared to plasma carbonitriding. Microhardness profiles and X-Ray analysis confirm the formation of a very hard layer containing mainly ε-Fe3N and expanded ferrite phases.

  15. Modeling of Ni Diffusion Induced Austenite Formation in Ferritic Stainless Steel Interconnects

    DEFF Research Database (Denmark)

    Chen, Ming; Alimadadi, Hossein; Molin, Sebastian

    2017-01-01

    Ferritic stainless steel interconnect plates are widely used in planar solid oxide fuel cell and electrolysis cell stacks. During stack production and operation, nickel from the Ni/yttria stabilized zirconia fuel electrode or from the Ni contact component layer diffuses into the interconnect plate......, causing transformation of the ferritic phase into an austenitic phase in the interface region. This is accompanied with changes in volume, and in mechanical and corrosion properties of the interconnect plates. In this work, kinetic modeling of the inter-diffusion between Ni and FeCr based ferritic...

  16. The effects of laser welding parameters on the microstructure of ferritic and duplex stainless steels welds

    Science.gov (United States)

    Pekkarinen, J.; Kujanpää, V.

    This study is focused to determine empirically, which microstructural changes occur in ferritic and duplex stainless steels when heat input is controlled by welding parameters. Test welds were done autogenously bead-on-plate without shielding gas using 5 kW fiber laser. For comparison, some gas tungsten arc welds were made. Used test material were 1.4016 (AISI 430) and 1.4003 (low-carbon ferritic) type steels in ferritic steels group and 1.4162 (low-alloyed duplex, LDX2101) and 1.4462 (AISI 2205) type steels in duplex steels group. Microstructural changes in welds were identified and examined using optical metallographic methods.

  17. Characteristics and Modification of Non-metallic Inclusions in Titanium-Stabilized AISI 409 Ferritic Stainless Steel

    Science.gov (United States)

    Kruger, Dirk; Garbers-Craig, Andrie

    2017-06-01

    This study describes an investigation into the improvement of castability, final surface quality and formability of titanium-stabilized AISI 409 ferritic stainless steel on an industrial scale. Non-metallic inclusions found in this industrially produced stainless steel were first characterized using SEM-EDS analyses through the INCA-Steel software platform. Inclusions were found to consist of a MgO·Al2O3 spinel core, which acted as heterogeneous nucleation site for titanium solubility products. Plant-scale experiments were conducted to either prevent the formation of spinel, or to modify it by calcium treatment. Modification to spherical dual-phase spinel-liquid matrix inclusions was achieved with calcium addition, which eliminated submerged entry nozzle clogging for this grade. Complete modification to homogeneous liquid calcium aluminates was achieved at high levels of dissolved aluminum. A mechanism was suggested to explain the extent of modification achieved.

  18. Strain hardening of cold-rolled lean-alloyed metastable ferritic-austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Papula, Suvi [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland); Anttila, Severi [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland); Talonen, Juho [Outokumpu Oyj, P.O. Box 245, FI-00181 Helsinki (Finland); Sarikka, Teemu; Virkkunen, Iikka; Hänninen, Hannu [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland)

    2016-11-20

    Mechanical properties and strain hardening of two pilot-scale lean-alloyed ferritic-austenitic stainless steels having metastable austenite phase, present at 0.50 and 0.30 volume fractions, have been studied by means of tensile testing and nanoindentation. These ferritic-austenitic stainless steels have high strain-hardening capacity, due to the metastable austenite phase, which leads to an improved uniform elongation and higher tensile strength in comparison with most commercial lean duplex stainless steels. According to the results, even as low as 0.30 volume fraction of austenite seems efficient for achieving nearly 40% elongation. The austenite phase is initially the harder phase, and exhibits more strain hardening than the ferrite phase. The rate of strain hardening and the evolution of the martensite phase were found to depend on the loading direction: both are higher when strained in the rolling direction as compared to the transverse direction. Based on the mechanical testing, characterization of the microstructure by optical/electron microscopy, magnetic balance measurements and EBSD texture analysis, this anisotropy in mechanical properties of the cold-rolled metastable ferritic-austenitic stainless steels can be explained by the elongated dual-phase microstructure, fiber reinforcement effect of the harder austenite phase and the presence and interplay of rolling textures in the two phases.

  19. Ferrite grade iron oxides from ore rejects

    Indian Academy of Sciences (India)

    Iron oxyhydroxides and hydroxides were synthesized from chemically beneficiated high SiO2/Al2O3 low-grade iron ore (57.49% Fe2O3) rejects and heated to get iron oxides of 96–99.73% purity. The infrared band positions, isothermal weight loss and thermogravimetric and chemical analysis established the chemical ...

  20. Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Lawrence O. Osoba

    2016-12-01

    Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

  1. Influence of chloride and bromide anions on localized corrosion of 15%Cr ferritic stainless steel

    International Nuclear Information System (INIS)

    Lee, Seung Uk; Ahn, Jae Chen; Kim, Dong Hyun; Hong, Seung Chan; Lee, Kyung Sub

    2006-01-01

    The influence of Cl - (919 ppm) and a mixture of Cl - (919 ppm) and Br - (51 ppm) on the corrosion behavior of 15%Cr ferritic stainless steel was investigated. Potentiodynamic and immersion tests were performed to examine the corrosion behavior. The size and the shape of pits were observed by optical microscope and scanning electron microscope. The oxide films formed on stainless steel were investigated by X-ray photoelectron spectroscopy (XPS). During the immersion test at 93 deg. C for 600 h, Fe and Cr were mostly corroded to iron and chromium oxides. The results of depth profiling indicate higher corrosion rate of solution containing chloride than the mixture solution. It was clear that the addition of Br - to the solution containing Cl - inhibited the localized corrosion of 15%Cr ferritic stainless steel

  2. Evaluation of welds on a ferritic-austenitic stainless steel

    International Nuclear Information System (INIS)

    Pleva, J.; Johansson, B.

    1984-01-01

    Five different welding methods for the ferritic-austenitic steel 22Cr6Ni3MoN have been evaluated on mill welded heavy wall pipes. The corrosion resistance of the weld joints has been tested both in standard tests and in special environments, related to certain oil and gas wells. The tests were conclusive in that a welding procedure with the addition of sufficient amounts of filler metal should be employed. TIG welds without or with marginal filler addition showed poor resistance to pitting, and to boiling nitric acid. Contents of main alloying elements in ferrite and austenite phases have been measured and causes of corrosion attack in welds are discussed

  3. Characterization of carbon ion implantation induced graded microstructure and phase transformation in stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Kai; Wang, Yibo [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Chu, Paul K. [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

    2015-08-15

    Austenitic stainless steel 316L is ion implanted by carbon with implantation fluences of 1.2 × 10{sup 17} ions-cm{sup −} {sup 2}, 2.4 × 10{sup 17} ions-cm{sup −} {sup 2}, and 4.8 × 10{sup 17} ions-cm{sup −} {sup 2}. The ion implantation induced graded microstructure and phase transformation in stainless steel is investigated by X-ray diffraction, X-ray photoelectron spectroscopy and high resolution transmission electron microscopy. The corrosion resistance is evaluated by potentiodynamic test. It is found that the initial phase is austenite with a small amount of ferrite. After low fluence carbon ion implantation, an amorphous layer and ferrite phase enriched region underneath are formed. Nanophase particles precipitate from the amorphous layer due to energy minimization and irradiation at larger ion implantation fluence. The morphology of the precipitated nanophase particles changes from circular to dumbbell-like with increasing implantation fluence. The corrosion resistance of stainless steel is enhanced by the formation of amorphous layer and graphitic solid state carbon after carbon ion implantation. - Highlights: • Carbon implantation leads to phase transformation from austenite to ferrite. • The passive film on SS316L becomes thinner after carbon ion implantation. • An amorphous layer is formed by carbon ion implantation. • Nanophase precipitate from amorphous layer at higher ion implantation fluence. • Corrosion resistance of SS316L is improved by carbon implantation.

  4. The influence of delta ferrite in the AISI 416 stainless steel hot workability

    International Nuclear Information System (INIS)

    Cardoso, P.H.S.; Kwietniewski, C.; Porto, J.P.; Reguly, A.; Strohaecker, T.R.

    2003-01-01

    Delta ferrite in martensitic stainless steels may have an adverse effect on the mechanical properties of these materials at high temperature. The occurrence of such phase is determined by the material chemical composition (mainly Cr and C), as-received microstructure condition and hot working temperature. The aim of this investigation is to assess the influence of delta ferrite on the hot workability of the martensitic AISI 416 stainless steel. Hence, different heats of this material (differing in chemical composition and as-received microstructure) were submitted to heating tests in order to observe the microstructural transformations that take place at high temperature and then examine the influence of these transformations on the mechanical behaviour. Phase characterisation and quantification were carried out using scanning electron microscopy/energy-dispersive X-ray microanalysis and image analysis. The heating tests were performed in the temperature range of 1100-1350 deg. C and hot workability in two heats with different delta ferrite content was assessed by hot torsion tests in the temperature range of 1000-1250 deg. C. The results have indicated that chemical composition and as-received microstructure strongly affect delta ferrite formation, which in turn deteriorates hot workability of the martensitic AISI 416 stainless steel

  5. Internal stresses in an austeno-ferritic duplex stainless steel

    International Nuclear Information System (INIS)

    Verhaeghe, B.; Brechet, Y.; Louchet, F.; Massoud, J.P.; Touzeau, D.

    1996-04-01

    Austeno-ferritic duplex steels possess microstructures containing comparable volume fractions of hard and soft phases which are bi-percolated. They are therefore liable to develop large internal stresses during straining. The evolution and the relaxation of these stresses and the occurrence of damage are characterized using Bauschinger tests. Thermally aged and non-aged material behaviour are compared. Plastic flow in the hard phase is shown to be significantly efficient in releasing these internal stresses. (authors). 15 refs., 8 figs

  6. Resistance spot welding of AISI 430 ferritic stainless steel: Phase transformations and mechanical properties

    International Nuclear Information System (INIS)

    Alizadeh-Sh, M.; Marashi, S.P.H.; Pouranvari, M.

    2014-01-01

    Highlights: • Phase transformations during RSW of AISI430 are detailed. • Grain growth, martensite formation and carbide precipitation are dominant phase transformations. • Failure mode of AISI430 resistance spot welded joints are analyzed. • Larger FZ size provided improved load bearing capacity and energy absorption capability. - Abstract: The paper aims at investigating the process–microstructure–performance relationship in resistance spot welding of AISI 430 ferritic stainless steel. The phase transformations which occur during weld thermal cycle were analyzed in details, based on the physical metallurgy of welding of the ferritic stainless steels. It was found that the microstructure of the fusion zone and the heat affected zone is influenced by different phenomena including grain growth, martensite formation and carbide precipitation. The effects of welding cycle on the mechanical properties of the spot welds in terms of peak load, energy absorption and failure mode are discussed

  7. Precipitation and mechanical properties of Nb-modified ferritic stainless steel during isothermal aging

    International Nuclear Information System (INIS)

    Yan Haitao; Bi Hongyun; Li Xin; Xu Zhou

    2009-01-01

    The influence of isothermal aging on precipitation behavior and mechanical properties of Nb-modified ferritic stainless steel was investigated using Thermo-calc software, scanning electron microscopy and transmission electron microscopy. It was observed that TiN, NbC and Fe 2 Nb formed in the investigated steel and the experimental results agreed well with the results calculated by Thermo-calc software. During isothermal aging at 800 deg. C, the coarsening rate of Fe 2 Nb is greater than that of NbC, and the calculated average sizes of NbC and Fe 2 Nb of the aged specimen agreed with the experimental results. In addition, the tensile strength and micro-hardness of the ferritic stainless steel increased with increased aging time from 24 h to 48 h. But aging at 800 deg. C for 96 h caused the coarsening of the precipitation, which led to a decrease of tensile strength and micro-hardness

  8. Evaluation of examination techniques for ferritic stainless steel feedwater heater tubing

    International Nuclear Information System (INIS)

    Nugent, M.J.; Catapano, M.C.

    1995-01-01

    Ferritic stainless steel has been finding increased application in utility plant feedwater heaters due to good strength and corrosion resistance and absence of potential copper contamination of feedwater system. Ferritic stainless steel is highly magnetic and is generally not inspectable using conventional eddy current testing techniques. A variety of techniques have been developed for inspection of this tubing material used in typical heat exchanger applications. Through a project funded by the Empire State Electric Energy Research Corporation (ESEERCO), the evaluation of data generated by four present state of the art NDE testing techniques were evaluated on a controlled mock-up of the heater tubing with service related defects. The primary objective was to determine the strengths and limitations of each method. The testing of two in service feedwater heaters at the Consolidated Edison Company of New York, Inc. (Con Edison's) Arthur Kill Generating Station also allowed further evaluations based on actual field conditions

  9. Austenitic stainless steel-to-ferritic steel transition joint welding for elevated temperature service

    International Nuclear Information System (INIS)

    King, J.F.; Goodwin, G.M.; Slaughter, G.M.

    1978-01-01

    Transition weld joints between ferritic steels and austenitic stainless steels are required for fossil-fired power plants and proposed nuclear plants. The experience with these dissimilar-metal transition joints has been generally satisfactory, but an increasing number of failures of these joints is occurring prematurely in service. These concerns with transition joint service history prompted a program to develop more reliable joints for application in proposed nuclear power plants

  10. Fretting and wear of stainless and ferritic steels in LMFBR steam generators

    International Nuclear Information System (INIS)

    Lewis, M.W.J.; Campbell, C.S.

    1981-01-01

    Steam generators for LMFBR's may be subject to both fretting wear as a result of flow-induced vibrations and to wear from larger amplitude sliding movements from thermal changes. Results of tests simulating the latter are given for stainless and ferritic steels. For the assessment of fretting wear damage, vibration assessments must be combined with data on specific wear rates. Test mechanisms used to study fretting in sodium covering impact, impact-slide and pure rubbing are described and results presented. (author)

  11. Tem study of thermal ageing of ferrite in cast duplex stainless steel

    International Nuclear Information System (INIS)

    Nenonen, P.; Massoud, J.P.; Timofeev, B.T.

    2002-01-01

    The changes in the microstructure and composition of ferrite in two types of cast duplex stainless steels and in an austenitic-ferritic weld metal after long term thermal ageing has been studied using analytical transmission electron microscope (FEGTEM). A cast test steel containing Mo was investigated first as a reference material in three different conditions: as solution annealed, aged at 300 C and aged at 400 C. This investigation was carried out to gain experience of how EDS (X-ray analyser) analyser and TEM (transmission electron microscope) can be used to study elemental inhomogeneity, which is usually investigated with an atom probe (APFIM). The two other materials, an austenitic-ferritic weld metal and a cast duplex Ti-stabilised stainless steel used for long time at NPP operation temperature were investigated using the experience obtained with the test steel. The results showed that analytical TEM can be used to investigate elemental inhomogeneity of ferrite, but there are several important things to be taken into account when the spectra for this purpose are collected. These things are, such as the thickness of the specimen, probe size, contamination rate, 'elemental background' of the spectrum and possible enrichment of certain alloying elements in the surface oxide layer of the TEM-specimens. If minor elements are also analysed, it may increase the scattering of the results. (authors)

  12. Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhangbo; Lo, Wei-Yang [Department of Materials Science and Engineering, Nuclear Engineering Program, University of Florida, Gainesville, FL 32611 (United States); Chen, Yiren [Nuclear Engineering Division, Argonne National Laboratory, Lemont, IL 60439 (United States); Pakarinen, Janne [Belgian Nuclear Research Center (SCK-CEN), Boeretang 200, B-2400 Mol (Belgium); Wu, Yaqiao [Department of Materials Science and Engineering, Boise State University, Boise, ID 83715 (United States); Center for Advanced Energy Studies, Idaho Falls, ID 83401 (United States); Allen, Todd [Engineering Physics Department, University of Wisconsin, Madison, WI 53706 (United States); Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Yang, Yong, E-mail: yongyang@ufl.edu [Department of Materials Science and Engineering, Nuclear Engineering Program, University of Florida, Gainesville, FL 32611 (United States)

    2015-11-15

    To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ∼315 °C to 0.08 dpa (5.6 × 10{sup 19} n/cm{sup 2}, E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10{sup −9} dpa/s was found to induce spinodal decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

  13. Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

    International Nuclear Information System (INIS)

    Li, Zhangbo; Lo, Wei-Yang; Chen, Yiren; Pakarinen, Janne; Wu, Yaqiao; Allen, Todd; Yang, Yong

    2015-01-01

    To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ∼315 °C to 0.08 dpa (5.6 × 10"1"9 n/cm"2, E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10"−"9 dpa/s was found to induce spinodal decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

  14. Assessment of the integrity of ferritic-austenitic dissimilar weld joints of different grades of Cr-Mo ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Laha, K.; Chandravathi, K.S.; Parameswaran, P.; Goyal, Sunil; Mathew, M.D. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Metallurgy and Materials Group

    2010-07-01

    Integrity of the 2.25 Cr-1Mo / Alloy 800, 9Cr-1Mo / Alloy 800 and 9Cr-1Mo-VNb / Alloy 800 ferritic-austenitic dissimilar joints, fusion welded employing Inconel 182 electrode, has been assessed under creep conditions at 823 K. The dissimilar weld joints displayed lower creep rupture strength than their respective ferritic steel base metals. The strength reduction was more for 2.25Cr-1Mo steel joint and least for 9Cr-1Mo steel joint. The failure location in the joints was found to shift from the ferritic steel base metal to the intercritical region of heat-affected zone (HAZ) in ferritic steel (type IV cracking) with decrease in stress. At still lower stresses the failure occurred at the ferritic / austenitic weld interface. Localized creep deformation and cavitation in the soft intercritical HAZ induced type IV failure whereas creep cavitation at the weld interface particles induced ferritic / austenitic interface cracking due to high creep strength mismatch across it. Micromechanisms of type IV failure and interface cracking in the ferritic / austenitic joints and different susceptibility to failure for different grades of ferritic steels are discussed based on microstructural investigation, mechanical testing and finite element analysis. (Note from indexer: paper contains many typographical errors.)

  15. Determination of ferrite formation coefficient of tin in an austenitic stainless steel by the diffusion couple method

    International Nuclear Information System (INIS)

    Marchive, Daniel; Treheux, Daniel; Guiraldenq, Pierre

    1976-01-01

    The ferritic action of tin for a 18-10 stainless steel has been measured by two different methods: the first is based on the diffusion couple method and the graphical representation of compositions in a diagram α/α + γ/γ corresponding to ferrite and austenitic elements of the steel. In the second method, ferrite formation is analyzed in small ingots prepared with different chromium and tin concentrations. Ferrite coefficient of tin, compared to chromium is 0.25 with diffusion couples and this value is in good agreement with the classical method [fr

  16. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial

    International Nuclear Information System (INIS)

    Marques, Rogerio Albuquerque

    2014-01-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  17. Mitigation of sensitisation effects in unstabilised 12%Cr ferritic stainless steel welds

    International Nuclear Information System (INIS)

    Warmelo, Martin van; Nolan, David; Norrish, John

    2007-01-01

    Sensitisation in the heat-affected zones of ferritic stainless steel welds is typically prevented by stabilisation of the parent material with titanium or niobium, and suitable design of the overall composition to produce a suitably high ferrite factor. However, such alloy modification has proven to be economically unviable for thick gauge (>10 mm) plate products and therefore unstabilised 12%Cr (3CR12) material is still currently being used for heavy gauge structural applications in many parts of the world. The aim of the current work was to review the mechanisms responsible for sensitisation in these unstabilised ferritic stainless steels, and to characterise the sensitisation effects arising from multipass welding procedures. The objective was to determine the influence of welding parameters, and thereby to recommend mitigating strategies. Two particular sensitisation modes were found to occur in the current work, although only one was predominant and considered problematic from a practical perspective. It was found that with proper positioning of weld capping runs and control of weld overlap, it is possible to ensure that sensitising isotherms remain buried beneath the parent surface, and so reduce harmful corrosion effects

  18. Characterization and Strain-Hardening Behavior of Friction Stir-Welded Ferritic Stainless Steel

    Science.gov (United States)

    Sharma, Gaurav; Dwivedi, Dheerendra Kumar; Jain, Pramod Kumar

    2017-12-01

    In this study, friction stir-welded joint of 3-mm-thick plates of 409 ferritic stainless steel (FSS) was characterized in light of microstructure, x-ray diffraction analysis, hardness, tensile strength, ductility, corrosion and work hardening properties. The FSW joint made of ferritic stainless steel comprises of three distinct regions including the base metal. In stir zone highly refined ferrite grains with martensite and some carbide precipitates at the grain boundaries were observed. X-ray diffraction analysis also revealed precipitation of Cr23C6 and martensite formation in heat-affected zone and stir zone. In tensile testing of the transverse weld samples, the failure eventuated within the gauge length of the specimen from the base metal region having tensile properties overmatched to the as-received base metal. The tensile strength and elongation of the longitudinal (all weld) sample were found to be 1014 MPa and 9.47%, respectively. However, in potentiodynamic polarization test, the corrosion current density of the stir zone was highest among all the three zones. The strain-hardening exponent for base metal, transverse and longitudinal (all weld) weld samples was calculated using various equations. Both the transverse and longitudinal weld samples exhibited higher strain-hardening exponents as compared to the as-received base metal. In Kocks-Mecking plots for the base metal and weld samples at least two stages of strain hardening were observed.

  19. Dilution and Ferrite Number Prediction in Pulsed Current Cladding of Super-Duplex Stainless Steel Using RSM

    Science.gov (United States)

    Eghlimi, Abbas; Shamanian, Morteza; Raeissi, Keyvan

    2013-12-01

    Super-duplex stainless steels have an excellent combination of mechanical properties and corrosion resistance at relatively low temperatures and can be used as a coating to improve the corrosion and wear resistance of low carbon and low alloy steels. Such coatings can be produced using weld cladding. In this study, pulsed current gas tungsten arc cladding process was utilized to deposit super-duplex stainless steel on high strength low alloy steel substrates. In such claddings, it is essential to understand how the dilution affects the composition and ferrite number of super-duplex stainless steel layer in order to be able to estimate its corrosion resistance and mechanical properties. In the current study, the effect of pulsed current gas tungsten arc cladding process parameters on the dilution and ferrite number of super-duplex stainless steel clad layer was investigated by applying response surface methodology. The validity of the proposed models was investigated by using quadratic regression models and analysis of variance. The results showed an inverse relationship between dilution and ferrite number. They also showed that increasing the heat input decreases the ferrite number. The proposed mathematical models are useful for predicting and controlling the ferrite number within an acceptable range for super-duplex stainless steel cladding.

  20. Corrosion behaviour of high chromium ferritic stainless steels

    International Nuclear Information System (INIS)

    Kiesheyer, H.; Lennartz, G.; Brandis, H.

    1976-01-01

    Ferritic steels developed for seawater desalination and containing 20 to 28% chromium, up to 5% Mo and additions of nickel and copper have been tested with respect to their corrosion behaviour, in particular in chloride containing media. The materials in the sensibilized state were tested for intercrystalline corrosion susceptibility in the Strauss-, Streicher-, nitric acid hydrofluoric acid- and Huey-Tests. No intercrystalline corrosion was encountered in the case of the steels with 28% Cr and 2% Mo. The resistance to pitting was assessed on the basis of rupture potentials determined by potentiokinetic tests. The resistance of the steels with 20% Cr and 5% Mo or 28% Cr and 2% Mo is superior to that of the molybdenum containing austenitic types. Addition of nickel yields a significant increase in crevice corrosion resistance; the same applies to resistance in sulfuric acid. In boiling seawater all the materials tested are resistant to stress corrosion cracking. No sign of any type of corrosion was found on nickel containing steels after about 6,000 hours exposure to boiling 50% seawater brine even under salt deposits. (orig.) [de

  1. In-service behavior of creep strength enhanced ferritic steels Grade 91 and Grade 92 – Part 1 parent metal

    International Nuclear Information System (INIS)

    Parker, Jonathan

    2013-01-01

    In creep strength enhanced ferritic steels, such as Grade 91 and Grade 92, control of both composition and heat treatment of the parent steel is necessary to avoid producing components which have creep strength below the minimum expected by applicable ASME and other International Codes. These efforts are required to ensure that the steel develops a homogeneous fully tempered martensitic microstructure, with the appropriate distribution of precipitates and the required dislocation substructure. In-service creep related problems with Grade 91 steel have been reported associated with factors such as incorrect microstructure and heat treatment, welded connections in headers and piping, dissimilar metal welds as well as the manufacture and performance of castings. Difficulties associated with remediation of in-service damage include challenges over detection and removal of damaged material as well as the selection and qualification of appropriate methodologies for repair. Since repeated heat treatment leads to continued tempering, and a potential degradation of properties, specific procedures for performing and then lifing repair welds are a key aspect of Asset Management. This paper presents a summary of in-service experience with Grade 91 steel and outlines approaches for repair welding. Highlights: ► The steel alloy known as Grade 91 is widely used to fabricate critical pressure part components. ► Designers favor Grade 91 because it provides superior elevated temperature strength at substantially lower cost than the austenitic stainless steels. ► Service experience has confirmed that early failures can occur. ► Life management solutions involved attention to detail at Purchase, during design and all stages of fabrication.

  2. Microstructural investigations of fast reactor irradiated austenitic and ferritic-martensitic stainless steel fuel cladding

    International Nuclear Information System (INIS)

    Agueev, V.S.; Medvedeva, E.A.; Mitrofanova, N.M.; Romanueev, V.V.; Tselishev, A.V.

    1992-01-01

    Electron microscopy has been used to characterize the microstructural changes induced in advanced fast reactor fuel claddings fabricated from Cr16Ni15Mo3NbB and Cr16Ni15Mo2Mn2TiVB austenitic stainless steels in the cold worked condition and Cr13Mo2NbVB ferritic -martensitic steel following irradiation in the BOR-60, BN-350 and BN-600 fast reactors. The data are compared with the results obtained from a typical austenitic commercial cladding material, Cr16Ni15Mo3Nb, in the cold worked condition. The results reveal a beneficial effect of boron and other alloying elements in reducing void swelling in 16Cr-15Ni type austenitic steels. The high resistance of ferritic-martensitic steels to void swelling has been confirmed in the Cr13Mo2NbVB steel. (author)

  3. Kinetics modeling of delta-ferrite formation and retainment during casting of supermartensitic stainless steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Tiedje, Niels Skat; Hald, John

    2017-01-01

    The kinetics model for multi-component diffusion DICTRA was applied to analyze the formation and retainment of δ-ferrite during solidification and cooling of GX4-CrNiMo-16-5-1 cast supermartensitic stainless steel. The obtained results were compared with results from the Schaeffler diagram......, equilibrium calculations and the Scheil model in Thermo-Calc, and validated by using microscopy and energy dispersive X-ray spectroscopy for chemical analysis on a cast ingot. The kinetics model showed that micro-segregation from solidification homogenizes within 2–3 s (70 °C) of cooling, and that retained δ...

  4. Effect of Zr addition on intergranular corrosion of low-chromium ferritic stainless steel

    International Nuclear Information System (INIS)

    Park, Jin Ho; Kim, Jeong Kil; Lee, Bong Ho; Seo, Hyung Suk; Kim, Kyoo Young

    2014-01-01

    Addition of Zr to low-Cr ferritic stainless steel forms a mixture of ZrC and Fe 23 Zr 6 precipitates that can prevent intergranular corrosion. Transmission electron microscopy and three-dimensional atom probe analysis suggest that the ZrC and Fe 23 Zr 6 mixture prevents intergranular corrosion in two ways: by acting as a strong carbide former to suppress the formation of Cr-carbide and by acting as a barrier against the diffusion of the solute Cr towards the grain boundary

  5. Methodology for corrosion evaluation in HAZ of 11%-Cr ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Nascimento, Carmem C. F.; Rodrigues, Samul F. [Dept. of Mechanic and MaterialsFederal Institute of Education, Science and Technology of Maranhao, Sao Luis (Brazil); De Morais, Vinicius M.; Vilarinho, Louriel O. [Dept. of Mechanic Engineering, Federal University of Uberlandia, Uberlandia (Brazil)

    2016-08-15

    A novel methodology is proposed for corrosion-wear measurement in the Heat affected zone (HAZ) of 11%-Cr ferritic stainless steel. Weld beads with different stress-concentration were manufactured by using MIG/MAG process. After, the welded sample is extracted from the plate, the beads were bended and external stress was applied. Finally, they were inserted in ferric-chloride solution. Corrosive wear were assessed by means of optical microscopy in the HAZ by using polymeric resin mask and comparing profiles before and after inserting the sample into the solution. The results demonstrate the feasibility of the proposed methodology for assessing corrosive wear in the HAZ.

  6. Effect of residual stress on fatigue crack propagation at 200 C in a welded joint austenitic stainless steel - ferritic steel

    International Nuclear Information System (INIS)

    Zahouane, A.I.; Gauthier, J.P.; Petrequin, P.

    1988-01-01

    Fatigue resistance of heterogeneous welded joints between austenitic stainless steels and ferritic steels is evaluated for reactor components and more particularly effect of residual stress on fatigue crack propagation in a heterogeneous welded joint. Residual stress is measured by the hole method in which a hole is drilled through the center of a strain gage glued the surface of the materials. In the non uniform stress field a transmissibility function is used for residual stress calculation. High compression residual stress in the ferritic metal near the interface ferritic steel/weld slow down fatigue crack propagation. 5 tabs., 15 figs., 19 refs [fr

  7. Hydrogen embrittlement of the 22 Cr5 Ni austeno-ferritic stainless steel. Role of the microstructure

    International Nuclear Information System (INIS)

    Iacoviello, Francesco

    1997-01-01

    Austenitic-ferritic stainless steels are characterised by very good mechanical properties and by a high corrosion resistance, especially to stress-corrosion and to pitting. However, their duplex structure shows a sensitivity to hydrogen embrittlement. Among duplex stainless steels, the 22 Cr 5 Ni grade has gradually became the most used. In this work the tensile properties and the resistance to fatigue crack propagation of 22 Cr5 Ni duplex stainless steel have been analysed, with and without hydrogen charging, after it had been treated at temperatures ranging between 200-1050 deg. C for varying times. The heat treatment times and temperatures were chosen to characterise completely the effects of the different intermetallic and the carbide and nitride phases and to compare these results with those from the tensile tests and those in the literature. A technique for obtaining the hydrogen diffusion coefficient in the steel was optimised and was shown to be alternative to the permeation technique. Thermal analysis was used to determine the activation energy of the hydrogen traps in the steel. From the results the following conclusions were established: - Grain boundaries and dislocations have very little influence on the process of hydrogen diffusion. - The quantity of hydrogen absorbed depends in that any type of precipitate decrease the absorption. This decrease was probably due to changes in the diffusivity and solubility of hydrogen caused by the precipitation. - The charging with hydrogen caused a large decrease in ε m pc for the steel for all heat treatments temperature, except 1050 deg. C. At this temperature the effect was much less as the dislocation density was very low and the precipitates were now in solution. - Hydrogen charging of the steel did not affect the YS and the decrease in UTS produced depended on the microstructure. Use of the embrittlement index 'F' showed that spinodal decomposition and precipitation of G phase decrease hydrogen embrittlement

  8. Localized corrosion and stress corrosion cracking behavior of austenitic stainless steel weldments containing retained ferrite. Annual progress report, June 1, 1978--March 31, 1979

    International Nuclear Information System (INIS)

    Savage, W.F.; Duquette, D.J.

    1979-03-01

    Localized corrosion and stress corrosion cracking experiments have been performed on single phase 304 stainless steel alloys and autogeneous weldments containing retained delta ferrite as a second phase. The results of the pitting experiments show that the pressure of delta ferrite decreases localized corrosion resistance with pits initiating preferentially at delta ferrite--gamma austenite interphase boundaries. This increased susceptibility is reversible with elevated temperature heat treatments which revert the metastable ferrite phase to the equilibrium austenite phase

  9. Microstructural stability of fast reactor irradiated 10 to 12% Cr ferritic-martensitic stainless steels

    International Nuclear Information System (INIS)

    Little, E.A.; Stoter, L.P.

    1982-01-01

    The strength and microstructural stability of three 10 to 12% Cr ferritic-martensitic stainless steels have been characterized following fast reactor irradiation to damage levels of 30 displacements per atom (dpa) at temperatures in the range 380 to 615 0 C. Irradiation results in either increases or decreases in room temperature hardness depending on the irradiation temperature. These strength changes can be qualitatively rationalized in terms of the combined effects of irradiation-induced interstitial dislocation loop formation and recovery of the dislocation networks comprising the initial tempered martensite structures. Precipitate evolution in the irradiated steels is associated with the nonequilibrium segregation of the elements nickel, silicon, molybdenum, chromium and phosphorus, brought about by solute-point defect interactions. The principal irradiation-induced precipitates identified are M 6 X, intermetallic chi and sigma phases and also α' (Cr-rich ferrite). The implications of the observed microstructural changes on the selection of martensitic stainless steels for fast reactor wrapper applications are briefly considered

  10. Technical Letter Report on the Cracking of Irradiated Cast Stainless Steels with Low Ferrite Content

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y. [Argonne National Lab. (ANL), Argonne, IL (United States); Alexandreanu, B. [Argonne National Lab. (ANL), Argonne, IL (United States); Natesan, K. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2014-11-01

    Crack growth rate and fracture toughness J-R curve tests were performed on CF-3 and CF-8 cast austenite stainless steels (CASS) with 13-14% of ferrite. The tests were conducted at ~320°C in either high-purity water with low dissolved oxygen or in simulated PWR water. The cyclic crack growth rates of CF-8 were higher than that of CF-3, and the differences between the aged and unaged specimens were small. No elevated SCC susceptibility was observed among these samples, and the SCC CGRs of these materials were comparable to those of CASS alloys with >23% ferrite. The fracture toughness values of unirradiated CF-3 were similar between unaged and aged specimens, and neutron irradiation decreased the fracture toughness significantly. The fracture toughness of CF-8 was reduced after thermal aging, and declined further after irradiation. It appears that while lowering ferrite content may help reduce the tendency of thermal aging embrittlement, it is not very effective to mitigate irradiation-induced embrittlement. Under a combined condition of thermal aging and irradiation, neutron irradiation plays a dominant role in causing embrittlement in CASS alloys.

  11. Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Sarkari Khorrami, Mahmoud; Mostafaei, Mohammad Ali; Pouraliakbar, Hesam, E-mail: hpouraliakbar@alum.sharif.edu; Kokabi, Amir Hossein

    2014-07-01

    In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m{sup −3} to 79 J m{sup −3}, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal.

  12. Effects of delta ferrite content on the mechanical properties of E308-16 stainless steel weld metal

    Energy Technology Data Exchange (ETDEWEB)

    Edmonds, D. P.; Vandergriff, D. M.; Gray, R. J.

    1978-01-01

    The effects of ferrite content on the properties of type 308 stainless steel shielded metal-arc (SMA) welds were investigated. Welds were made at four levels of ferrite content ranging from 2 to 15 FN (Ferrite Number). Creep and tensile tests were performed. Specimens were aged at 1100/sup 0/C (593/sup 0/C) for times up to 10,000 h (36 Ms) and Charpy V-notch impact tests were performed. Chemical analysis of the original deposits, Magne-gage evaluations, and metallographic evaluation of tested specimens were made. The E308-16 stainless steel electrodes were formulated to produce SMA welds with 2, 5, 9, and 15 FN. The ferrite number was made to vary by varying the nickel and chromium concentrations. Magne-gage determinations revealed that as-welded structures contained an average of 1.8, 4.2, 9.6, and 14.5 FN, respectively. Chemical anslysis of these deposits revealed no unusually high concentrations of tramp elements that would significantly affect mechanical properties. The extra low-ferrite electrodes were made with a different core wire, which produced deposits with slightly higher molybdenum concentrations. This variation in molybdenum should affect properties only minimally. From these chemical analyses and a constitutional diagram, ferrite concentrations were calculated, and the results correlated with the Magne-gage values

  13. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    International Nuclear Information System (INIS)

    Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

    2014-01-01

    Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

  14. Corrosion behaviour of dissimilar welds between ferritic-martensitic stainless steel and austenitic stainless steel from secondary circuit of CANDU NPP

    International Nuclear Information System (INIS)

    Popa, L.; Fulger, M.; Tunaru, M.; Velciu, L.; Lazar, M.

    2016-01-01

    Corrosion damages of welds occur in spite of the fact that the proper base metal and filler metal have been correctly selected, industry codes and standards have been followed and welds have been realized with full weld penetration and have proper shape and contour. In secondary circuit of a Nuclear Power Station there are some components which have dissimilar welds. The principal criteria for selecting a stainless steel usually is resistance to corrosion, and white most consideration is given to the corrosion resistance of the base metal, additional consideration should be given to the weld metal and to the base metal immediately adjacent to the weld zone. Our experiments were performed in chloride environmental on two types of samples: non-welded (410 or W 1.4006 ferritic-martensitic steel and 304L or W 1.4307 austenitic stainless steel) and dissimilar welds (dissimilar metal welds: joints between 410 ferritic-martensitic and 304L austenitic stainless steel). To evaluate corrosion susceptibility of dissimilar welds was used electrochemical method (potentiodynamic method) and optic microscopy (microstructural analysis). The present paper follows the localized corrosion behaviour of dissimilar welds between austenitic stainless steel and ferritic-martensitic steel in solutions containing chloride ions. It was evaluated the corrosion rates of samples (welded and non-welded) by electrochemical methods. (authors)

  15. Pit initiation resistance of ferritic stainless steels in chloride environments from 800 to 2600C

    International Nuclear Information System (INIS)

    Cieslak, W.R.; Duquette, D.J.

    1983-01-01

    The pitting resistance of high-purity ferritic stainless steels has been studied by potentiodynamic anodic polarization, mechanical film-rupture (scratch) testing, and microstructural examination. The purpose has been to determine the ability of the Fe-Cr-Mo alloys to resist pit initiation at temperatures up to 260 0 C in chloride environments. At temperatures exceeding about 200 0 C, Cr is shown to become much more effective than Mo to enhance alloy pitting resistance. In fact, at 260 0 C, 2% Mo does not noticeably affect the pitting resistance of 18% Cr or 28% Cr steels. Also, 5% Mo is more effective for the lower Cr than for the higher Cr alloy, unlike lower temperatures, at which the effect of the two elements is greater than additive. Preferential localized attack at microstructural features, e.g. inclusions, is not observed under any of the experimental conditions, rather the pit-initiation resistance is controlled solely by alloy composition

  16. Electrochemical and passive behaviour of tin alloyed ferritic stainless steel in concrete environment

    Science.gov (United States)

    Luo, Hong; Su, Huaizhi; Li, Baosong; Ying, Guobing

    2018-05-01

    In the present work, the electrochemical behavior and semiconducting properties of a tin alloyed ferritic stainless steel in simulated concrete solution in presence of NaCl were estimated by conventional electrochemical methods such as potentiodynamic polarization, electrochemical impedance spectroscopy, and capacitance measurement (Mott-Schottky approach). The surface passive film was analyzed by X-ray photoelectron spectroscopy. The results revealed a good agreement between pitting corrosion, electrochemical behaviour, and electronic properties. The p and n-type bilayer structure passive film were observed. The increase of Sn4+ oxide species in the passive film shows no beneficial effects on the pitting corrosion. In addition, the dehydration of the passive film was further discussed.

  17. Effects of Static Recrystallization and Precipitation on Mechanical Properties of 00Cr12 Ferritic Stainless Steel

    Science.gov (United States)

    Shao, Yi; Liu, Chenxi; Yue, Tengxiao; Liu, Yongchang; Yan, Zesheng; Li, Huijun

    2018-05-01

    The 00Cr12 ferritic stainless steel samples were isothermally held at different temperatures in the range of 700 °C to 1000 °C to investigate the effect of static recrystallization and precipitation on mechanical properties, such as microhardness, tensile strength, and yield strength. The results show that the formation of the fine recrystallized grain, as well as precipitation, coarsening, and dissolution of the second-phase particles, influences the mechanical properties remarkably. The fine recrystallized grain can provide a positive grain boundary-strengthening effect in the sample under a relatively high holding temperature. Coarsening and dissolution of M23C6 result in partial depletion of precipitate hardening. In contrast, the size and number density of MX particles are almost constant, regardless of the holding temperature; therefore, it can provide a better precipitation-hardening effect.

  18. The correlation between yielding behavior and precipitation in ultra purified ferritic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z.Y., E-mail: zyliu@mail.neu.edu.cn [State Key Lab of Rolling Technologies and Automation, Northeastern University, Heping Qu, Wenhua St, P.O. Box 105, Shenyang, Liaoning Province 110004 (China); Gao, F. [State Key Lab of Rolling Technologies and Automation, Northeastern University, Heping Qu, Wenhua St, P.O. Box 105, Shenyang, Liaoning Province 110004 (China); Jiang, L.Z. [Research Institute for Stainless Steels, R and D Center, Baosteel Co., Shanghai 201900 (China); Wang, G.D. [State Key Lab of Rolling Technologies and Automation, Northeastern University, Heping Qu, Wenhua St, P.O. Box 105, Shenyang, Liaoning Province 110004 (China)

    2010-06-25

    Cold rolled sheets of a ultra purified ferritic stainless steel were annealed either by being slowly cooled from 950 deg. C or being rapidly cooled to room temperature from the intermediate holding at 750 deg. C. The former exhibited substantial Lueders elongation during tensile testing, while the later showed continuous yielding behavior. In the slowly cooled sheet, both Nb(C, N) and (Fe, Cr){sub 2}Nb have been formed, and no (Fe, Cr){sub 2}Nb could be observed in the rapidly cooled sheet. The fast growth of (Fe, Cr){sub 2}Nb is believed to have caused local depletion of Nb atoms around fine NbC particles, resulting in their dissolution and having carbon atoms released for the formation of the Cottrell atmosphere. These results have been confirmed by the internal friction measurements and thermodynamic calculations.

  19. Intergranular corrosion of Ti-stabilized 11 wt% Cr ferritic stainless steel for automotive exhaust systems

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jeong Kil [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, San 31, Pohang 790-784 (Korea, Republic of); Kim, Yeong Ho; Uhm, Sang Ho; Lee, Jong Sub [POSCO Technical Research Center, Pohang, 790-704 (Korea, Republic of); Kim, Kyoo Young [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, San 31, Pohang 790-784 (Korea, Republic of)], E-mail: kykim@postech.ac.kr

    2009-11-15

    Intergranular corrosion (IGC) of type 409L ferritic stainless steel (FSS) was investigated. A free-exposure corrosion and a double loop electrochemical potentiokinetic reactivation (DL-EPR) tests were conducted to examine IGC of the FSS. IGC occurred in the specimens aged at the temperature range of 400-600 deg. C that has the sensitization nose located around 600 deg. C. The critical I{sub r}/I{sub a} value was determined to be about 0.03 above which IGC occurred. Based on the analysis of the intergranular precipitates by an energy dispersive spectroscopy (EDS) and a transmission electron microscopy (TEM), IGC was induced by the Cr depletion zone formation due to Cr segregation around intergranular TiC.

  20. Phase-separation, partitioning and precipitation in MA956, an ODS ferritic stainless steel

    International Nuclear Information System (INIS)

    Read, H.G.; Hono, K.

    1996-01-01

    The behaviours of as-received and recrystallised (homogenised) MA 956, an Al-containing Cr-rich ferritic stainless steel, aged at 475 C for up to 2900 hours have been investigated. Atom probe microanalysis of the decomposition products revealed that Al did not partition significantly to the Fe-rich phase after =600 hours ageing, contrary to thermodynamic predictions. Ageing to 2900 hours, however, resulted in partitioning. Further thermodynamic analysis showed that the chemical potential of Al in the Cr-rich α' phase increased more rapidly at later stages of phase separation. The wavelength and amplitude of decomposition were found to be significantly larger in aged as-received material compared to aged homogenised material, consistent with coarsening accelerated by the enhanced solute mobilities associated with the highly-dislocated as-received material. Ti- and Si-rich precipitates were found at the α/α' interfaces at later stages of ageing. (orig.)

  1. Thermo-mechanical fatigue behavior of reduced activation ferrite/martensite stainless steels

    International Nuclear Information System (INIS)

    Petersen, C.; Rodrian, D.

    2002-01-01

    The thermo-mechanical cycling fatigue (TMCF) behavior of reduced activation ferrite/martensite stainless steels is examined. The test rig consists of a stiff load frame, which is directly heated by the digitally controlled ohmic heating device. Cylindrical specimens are used with a wall thickness of 0.4 mm. Variable strain rates are applied at TMCF test mode, due to the constant heating rate of 5.8 K/s and variable temperature changes. TMCF results of as received EUROFER 97 in the temperature range between 100 and 500-600 deg. C show a reduction in life time (a factor of 2) compared to F82H mod. and OPTIFER IV. TMCF-experiments with hold times of 100 and 1000 s show dramatic reduction in life time for all three materials

  2. Cyclic oxidation of stainless steel ferritic AISI 409, AISI 439 and AISI 441

    International Nuclear Information System (INIS)

    Salgado, Maria de Fatima; Santos, Diego Machado dos; Oliveira, Givanilson Brito de; Lins, Vanessa de Freitas Cunha

    2014-01-01

    Stainless steels have many industrial applications. The cyclic oxidation of ferritic stainless steels technical and scientific importance presents, because they are less susceptible to peeling the austenitic alloys. For the purpose of investigating the behavior of these steels under thermal cycling, cyclic oxidation of AISI 409, AISI 441 and AISI 439 was carried out in a tubular furnace under two different conditions: oxidation by dipping the steel in the synthetic condensate for 10h and without oxidation immersion in the condensate, for up to 1500h at 300° C temperature. Using techniques: SEM, EDS and XRD revealed a microstructure with increased oxidation in the samples were immersed in the condensate. The oxide film remained intact during oxidation for steels 439 and 441 409 The Steel immersed in the condensate was rupture of the film after the 20th cycle of oxidation. The chemical characterization of the films allowed the identification of elements: Chromium, Iron, Aluminium and Silicon To a great extent, Cr_2O_3. (author)

  3. Effect of surface finishing on the oxidation behaviour of a ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ardigo-Besnard, M.R., E-mail: maria-rosa.ardigo-besnard@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne (ICB), UMR 6303 CNRS—Université de Bourgogne Franche-Comté, BP 47870, 21078 Dijon Cedex (France); Popa, I.; Heintz, O.; Chassagnon, R. [Laboratoire Interdisciplinaire Carnot de Bourgogne (ICB), UMR 6303 CNRS—Université de Bourgogne Franche-Comté, BP 47870, 21078 Dijon Cedex (France); Vilasi, M. [Institut Jean Lamour, UMR 7198 CNRS—Université de Lorraine, Parc de Saurupt, 54011 Nancy (France); Herbst, F. [Laboratoire Interdisciplinaire Carnot de Bourgogne (ICB), UMR 6303 CNRS—Université de Bourgogne Franche-Comté, BP 47870, 21078 Dijon Cedex (France); Girardon, P. [APERAM, Centre de Recherche, BP15, 62330 Isbergues (France); Chevalier, S. [Laboratoire Interdisciplinaire Carnot de Bourgogne (ICB), UMR 6303 CNRS—Université de Bourgogne Franche-Comté, BP 47870, 21078 Dijon Cedex (France)

    2017-08-01

    Highlights: • Study of surface finishing effect on the corrosion behaviour of a stainless steel. • Mirror polished samples were compared to as-rolled material. • Two oxidation mechanisms were identified depending on the surface finishing. • Before oxidation, native chemical phases are identical for both samples. • Subsurface dislocations generated by the polishing process promote Cr{sub 2}O{sub 3} formation. - Abstract: The corrosion behaviour and the oxidation mechanism of a ferritic stainless steel, K41X (AISI 441), were evaluated at 800 °C in water vapour hydrogen enriched atmosphere. Mirror polished samples were compared to as-rolled K41X material. Two different oxidation behaviours were observed depending on the surface finishing: a protective double (Cr,Mn){sub 3}O{sub 4}/Cr{sub 2}O{sub 3} scale formed on the polished samples whereas external Fe{sub 3}O{sub 4} and (Cr,Fe){sub 2}O{sub 3} oxides grew on the raw steel. Moreover, isotopic marker experiments combined with SIMS analyses revealed different growth mechanisms. The influence of surface finishing on the corrosion products and growth mechanisms was apprehended by means of X-ray photoelectron spectroscopy (XPS) and residual stress analyses using XRD at the sample surfaces before ageing.

  4. Effects of alloying elements on sticking occurring during hot rolling of ferritic stainless steels

    International Nuclear Information System (INIS)

    Ha, Dae Jin; Kim, Yong Jin; Lee, Yong Deuk; Lee, Sung Hak; Lee, Jong Seog

    2008-01-01

    In this study, effects of alloying elements on the sticking occurring during hot rolling of five kinds of ferritic STS430J1L stainless steels were investigated by analyzing high-temperature hardness and oxidation behavior of the rolled steels. Hot-rolling simulation tests were conducted by a high-temperature wear tester which could simulate actual hot rolling. The simulation test results revealed that the sticking process proceeded with three stages, i.e., nucleation, growth, and saturation. Since the hardness continuously decreased as the test temperature increased, whereas the formation of Fe-Cr oxides in the rolled steel surface region increased, the sticking of five stainless steels was evaluated by considering both the high-temperature hardness and oxidation effects. The addition of Zr, Cu, or Si had a beneficial effect on the sticking resistance, while the Ni addition did not show any difference in the sticking. Particularly in the case of the Si addition, Si oxides formed first in the initial stage of high-temperature oxidation, worked as initiation sites for Fe-Cr oxides, accelerated the formation of Fe-Cr oxides, and thus raised the sticking resistance by about 10 times in comparison with the steel without Si content

  5. Novel process chain for hot metal gas forming of ferritic stainless steel 1.4509

    Science.gov (United States)

    Mosel, André; Lambarri, Jon; Degenkolb, Lars; Reuther, Franz; Hinojo, José Luis; Rößiger, Jörg; Eurich, Egbert; Albert, André; Landgrebe, Dirk; Wenzel, Holger

    2018-05-01

    Exhaust gas components of automobiles are often produced in ferritic stainless steel 1.4509 due to the low thermal expansion coefficient and the low material price. Until now, components of the stainless steel with complex geometries have been produced in series by means of multi-stage hydroforming at room temperature with intermediate annealing operations. The application of a single-stage hot-forming process, also referred to as hot metal gas forming (HMGF), offers great potential to significantly reduce the production costs of such components. The article describes a novel process chain for the HMGF process. Therefore the tube is heated in two steps. After pre-heating of the semi-finished product outside the press, the tube is heated up to forming start temperature by means of a tool-integrated conductive heating before forming. For the tube of a demonstrator geometry, a simulation model for the conduction heating was set up. In addition to the tool development for this process, experimental results are also described for the production of the demonstrator geometry.

  6. Effect of Starting As-cast Structure on the Microstructure-Texture Evolution During Subsequent Processing and Finally Ridging Behavior of Ferritic Stainless Steel

    Science.gov (United States)

    Modak, Pranabananda; Patra, Sudipta; Mitra, Rahul; Chakrabarti, Debalay

    2018-06-01

    Effect of the initial as-cast structure on the microstructure-texture evolution during thermomechanical processing of 409L grade ferritic stainless steel was studied. Samples from the regions of cast slab having `columnar,' `equiaxed,' and a mixture of `columnar' and `equiaxed' grains were subjected to two different processing schedules: one with intermediate hot-band annealing before cold-rolling followed by final annealing, and another without any hot-band annealing. EBSD study reveals that large columnar crystals with cube orientation are very difficult to deform and recrystallize uniformly. Resultant variations in ferrite grain structure and retention of cube-textured band in cold-rolled and annealed sheet contribute to ridging behavior during stretch forming. Initial equiaxed grain structure is certainly beneficial to reduce or even eliminate ridging defect by producing uniform ferrite grain structure, free from any texture banding. Application of hot-band annealing treatment is also advantageous as it can maximize the evolution of beneficial gamma-fiber texture and eliminate the ridging defect in case of completely `equiaxed' starting structure. Such treatment reduces the severity of ridging even if the initial structure contains typically mixed `columnar-equiaxed' grains.

  7. Five-parameter crystallographic characteristics of the interfaces formed during ferrite to austenite transformation in a duplex stainless steel

    Science.gov (United States)

    Haghdadi, N.; Cizek, P.; Hodgson, P. D.; Tari, V.; Rohrer, G. S.; Beladi, H.

    2018-05-01

    The crystallography of interfaces in a duplex stainless steel having an equiaxed microstructure produced through the ferrite to austenite diffusive phase transformation has been studied. The five-parameter interface character distribution revealed a high anisotropy in habit planes for the austenite-ferrite and austenite-austenite interfaces for different lattice misorientations. The austenite and ferrite habit planes largely terminated on (1 1 1) and (1 1 0) planes, respectively, for the austenite-ferrite interfaces associated with Kurdjumov-Sachs (K-S) and Nishiyama-Wasserman (N-W) orientation relationships. This was mostly attributed to the crystallographic preference associated with the phase transformation. For the austenite-ferrite interfaces with orientation relationships which are neither K-S nor N-W, both austenite and ferrite habit planes had (1 1 1) orientations. Σ3 twin boundaries comprised the majority of austenite-austenite interfaces, mostly showing a pure twist character and terminating on (1 1 1) planes due to the minimum energy configuration. The second highest populated austenite-austenite boundary was Σ9, which tended to have grain boundary planes in the tilt zone due to the geometrical constraints. Furthermore, the intervariant crystallographic plane distribution associated with the K-S orientation relationship displayed a general tendency for the austenite habit planes to terminate with the (1 1 1) orientation, mainly due to the crystallographic preference associated with the phase transformation.

  8. Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading

    International Nuclear Information System (INIS)

    Aubin, V.

    2001-11-01

    Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10 -5 ) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

  9. Spinodal Decomposition in Functionally Graded Super Duplex Stainless Steel and Weld Metal

    Science.gov (United States)

    Hosseini, Vahid A.; Thuvander, Mattias; Wessman, Sten; Karlsson, Leif

    2018-04-01

    Low-temperature phase separations (T duplex stainless steel (SDSS) base and weld metals were investigated for short heat treatment times (0.5 to 600 minutes). A novel heat treatment technique, where a stationary arc produces a steady state temperature gradient for selected times, was employed to fabricate functionally graded materials. Three different initial material conditions including 2507 SDSS, remelted 2507 SDSS, and 2509 SDSS weld metal were investigated. Selective etching of ferrite significantly decreased in regions heat treated at 435 °C to 480 °C already after 3 minutes due to rapid phase separations. Atom probe tomography results revealed spinodal decomposition of ferrite and precipitation of Cu particles. Microhardness mapping showed that as-welded microstructure and/or higher Ni content accelerated decomposition. The arc heat treatment technique combined with microhardness mapping and electrolytical etching was found to be a successful approach to evaluate kinetics of low-temperature phase separations in SDSS, particularly at its earlier stages. A time-temperature transformation diagram was proposed showing the kinetics of 475 °C-embrittlement in 2507 SDSS.

  10. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

    2014-01-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  11. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  12. Concurrent microstructural evolution of ferrite and austenite in a duplex stainless steel processed by high-pressure torsion

    International Nuclear Information System (INIS)

    Cao, Y.; Wang, Y.B.; An, X.H.; Liao, X.Z.; Kawasaki, M.; Ringer, S.P.; Langdon, T.G.; Zhu, Y.T.

    2014-01-01

    A duplex stainless steel with approximately equal volume fractions of ferrite and austenite was processed by high-pressure torsion. Nano-indentation, electron backscatter diffraction and transmission electron microscopy were used to investigate the hardness and microstructure evolutions of the steel. Despite the different strain-hardening rates of individual ferrite and austenite, the microstructures of the two phases evolved concurrently in such a way that the neighbouring two phases always maintained similar hardness. While the plastic deformation and grain refinement of ferrite occurred mainly via dislocation activities, the plastic deformation and grain refinement process of austenite were more complicated and included deformation twinning and de-twinning in coarse grains, grain refinement by twinning and dislocation–twin interactions, de-twinning in ultrafine grains and twin boundary subdivision

  13. Comparison between magnetic force microscopy and electron back-scatter diffraction for ferrite quantification in type 321 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Warren, A.D., E-mail: Xander.Warren@bristol.ac.uk [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); Harniman, R.L. [School of Chemistry, University of Bristol, Bristol BS8 1 TS (United Kingdom); Collins, A.M. [School of Chemistry, University of Bristol, Bristol BS8 1 TS (United Kingdom); Bristol Centre for Functional Nanomaterials, Nanoscience and Quantum Information Centre, University of Bristol, Bristol BS8 1FD (United Kingdom); Davis, S.A. [School of Chemistry, University of Bristol, Bristol BS8 1 TS (United Kingdom); Younes, C.M. [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); Flewitt, P.E.J. [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); School of Physics, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom); Scott, T.B. [Interface Analysis Centre, HH Wills Laboratory, University of Bristol, Bristol BS8 1FD (United Kingdom)

    2015-01-15

    Several analytical techniques that are currently available can be used to determine the spatial distribution and amount of austenite, ferrite and precipitate phases in steels. The application of magnetic force microscopy, in particular, to study the local microstructure of stainless steels is beneficial due to the selectivity of this technique for detection of ferromagnetic phases. In the comparison of Magnetic Force Microscopy and Electron Back-Scatter Diffraction for the morphological mapping and quantification of ferrite, the degree of sub-surface measurement has been found to be critical. Through the use of surface shielding, it has been possible to show that Magnetic Force Microscopy has a measurement depth of 105–140 nm. A comparison of the two techniques together with the depth of measurement capabilities are discussed. - Highlights: • MFM used to map distribution and quantify ferrite in type 321 stainless steels. • MFM results compared with EBSD for same region, showing good spatial correlation. • MFM gives higher area fraction of ferrite than EBSD due to sub-surface measurement. • From controlled experiments MFM depth sensitivity measured from 105 to 140 nm. • A correction factor to calculate area fraction from MFM data is estimated.

  14. Characterization of Gas Metal Arc Welding welds obtained with new high Cr–Mo ferritic stainless steel filler wires

    International Nuclear Information System (INIS)

    Villaret, V.; Deschaux-Beaume, F.; Bordreuil, C.; Fras, G.; Chovet, C.; Petit, B.; Faivre, L.

    2013-01-01

    Highlights: • New metal cored filler wires for welding 444 grade stainless steel are manufactured. • The effect of Nb and Ti minor elements on the fusion zone properties is investigated. • The relation between composition of fusion zone and grain structure is investigated. • Oxidation rates of fusion zones and base metal are compared. • High temperature behavior of the welded samples are studied. - Abstract: Several compositions of metal cored filler wire were manufactured to define the best welding conditions for homogeneous welding, by Gas Metal Arc Welding (GMAW) process, of a modified AISI 444 ferritic stainless steel dedicated to automotive exhaust manifold applications. The patented grade is know under APERAM trade name K44X and has been developed to present improved high temperature fatigue properties. All filler wires investigated contained 19% Cr and 1.8% Mo, equivalent to the base metal K44X chemistry, but various titanium and niobium contents. Chemical analyses and microstructural observations of fusion zones revealed the need of a minimum Ti content of 0.15% to obtain a completely equiaxed grain structure. This structure conferred on the fusion zone a good ductility even in the as-welded state at room temperature. Unfortunately, titanium additions decreased the oxidation resistance at 950 °C if no significant Nb complementary alloying was made. The combined high Ti and Nb additions made it possible to obtain for the welded structure, after optimized heat treatment, high temperature tensile strengths and ductility for the fusion zones and assemblies, rather close to those of the base metal. 950 °C aging heat treatment was necessary to restore significantly the ductility of the as welded structure. Both fusion zone and base metal presented rather homogenized properties. Finally, with the optimized composition of the cored filler wire – 0.3 Ti minimum (i.e. 0.15% in the fusion zone) and high Nb complementary additions, the properties

  15. Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.

    2016-11-01

    This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

  16. Study of the microstructure evolution of ferritic stainless ODS steels during hot working

    International Nuclear Information System (INIS)

    Karch, Abdellatif

    2014-01-01

    The production of ODS steels involves a powder consolidation step usually using the hot extrusion (HE) process. The anisotropic properties of extruded materials, especially in the ODS ferritic grades (≥wt%12Cr), need a better understanding of the metallurgical phenomena which may occur during HE and lead to the observed microstructure. The hot working behavior of these materials is of particular interest. The methodology of this work includes the microstructure analysis after interrupted hot extrusion, hot torsion and hot compression (1000-1200 C) tests of ferritic steels with 14%Cr and different amounts in Ti and Y 2 O 3 . The microstructure evolution during hot extrusion process is associated with continuous dynamic recrystallization (CDRX). It leads to the creation of new grains by the formation of low angle boundaries, and then the increase of their misorientation under plastic deformation. The investigations highlight also the role of precipitation on the kinetics of this mechanism; it remains incomplete in the presence of fine and dense nano-precipitates. After hot deformation in torsion and compression, it is noticed that both precipitates and temperature deformation have a significant impact on the deformation mechanisms and microstructure evolution. Indeed, the CDRX is dominant when temperature and amount of reinforcement are limited. However, when they are increased, limited microstructure evolution is observed. In this case, the results are interpreted through a mechanism of strain accommodation at grain boundaries, with low dislocation activity in the bulk of the grains. (author) [fr

  17. Sensitization Behavior of Type 409 Ferritic Stainless Steel: Confronting DL-EPR Test and Practice W of ASTM A763

    Science.gov (United States)

    Scalise, Taís Campos; de Oliveira, Mara Cristina Lopes; Sayeg, Isaac Jamil; Antunes, Renato Altobelli

    2014-06-01

    Stainless steels employed for manufacturing automotive exhaust systems must withstand severe thermal cycles, corrosive environment due to urea decomposition, and welding operations. AISI 409 ferritic stainless steel can be considered a low-cost alternative for this application. However, depending on the manufacturing conditions during welding cycles, this material can be sensitized due to the precipitation of chromium carbides at grain boundaries. In this work, the intergranular corrosion resistances of the AISI 409 ferritic stainless steel were evaluated after annealing at 300, 500, and 700 °C for 2, 4, and 6 h. Solution-annealed samples were also tested for comparison purposes. Two methodologies were used to assess the sensitization behavior of the 409 stainless steel samples: the first one was based on the ASTM A763 (practice W), while the second one was based on the double-loop electrochemical potentiodynamic reactivation test. It was possible to identify that the annealing treatment performed at 500 °C was more critical to the occurrence of intergranular corrosion.

  18. Irradiation performance of 9--12 Cr ferritic/martensitic stainless steels and their potential for in-core application in LWRs

    International Nuclear Information System (INIS)

    Jones, R.H.; Gelles, D.S.

    1993-08-01

    Ferritic-martensitic stainless steels exhibit radiation stability and stress corrosion resistance that make them attractive replacement materials for austenitic stainless steels for in-core applications. Recent radiation studies have demonstrated that 9% Cr ferritic/martensitic stainless steel had less than a 30C shift in ductile-to-brittle transition temperature (DBTT) following irradiation at 365C to a dose of 14 dpa. These steels also exhibit very low swelling rates, a result of the microstructural stability of these alloys during radiation. The 9 to 12% Cr alloys to also exhibit excellent corrosion and stress corrosion resistance in out-of-core applications. Demonstration of the applicability of ferritic/martensitic stainless steels for in-core LWR application will require verification of the irradiation assisted stress corrosion cracking behavior, measurement of DBTT following irradiation at 288C, and corrosion rates measurements for in-core water chemistry

  19. Influence of temperature on a low-cycle fatigue behavior of a ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kabir, S. M. Humayun [Chittagong University of Engineering and Technology, Chittagong (Bangladesh); Yeo, Tae in [University of Ulsan, Ulsan (Korea, Republic of)

    2014-07-15

    The main objective of this study is to reveal the effect of dynamic strain ageing (DSA) on a ferritic stainless steel with detail relation to monotonic and cyclic responses over a wide range of temperatures. For assessing the effect of strain rate on mechanical properties, tensile test results are studied at two different strain rates of 2X10{sup -3} /s and 2X10{sup -4} /s. Typical responses of this material are compared with other alloy in literatures that exhibits DSA. Serrations in monotonic stress-strain curves and anomalous dependence of tensile properties with temperatures are attributed to the DSA effect. The low cycle fatigue curves exhibit prominent hardening and negative temperature dependence of half-life plastic strain amplitude in temperatures between 300 .deg. C - 500 .deg. C which can be explained by DSA phenomenon. The regime for dependence of marked cyclic hardening lies within the DSA regime of anomalous dependence of flow stress and dynamic strain hardening stress with temperature and negative strain rate sensitivity regime of monotonic response. It is believed that shortened fatigue life observed in the intermediate temperature is mainly due to the adverse effect of DSA. An empirical life prediction model is addressed for as-received material to consider the effect of temperature on fatigue life. The numbers of load reversals obtained from experiment and predicted from fatigue parameter are compared and found to be in good agreement.

  20. Comparison of hydrogen gas embrittlement of austenitic and ferritic stainless steels

    Science.gov (United States)

    Perng, T. P.; Altstetter, C. J.

    1987-01-01

    Hydrogen-induced slow crack growth (SCG) was compared in austenitic and ferritic stainless steels at 0 to 125 °Cand 11 to 216 kPa of hydrogen gas. No SCG was observed for AISI 310, while AISI 301 was more susceptible to hydrogen embrittlement and had higher cracking velocity than AL 29-4-2 under the same test conditions. The kinetics of crack propagation was modeled in terms of the hydrogen transport in these alloys. This is a function of temperature, microstructure, and stress state in the embrittlement region. The relatively high cracking velocity of AISI 301 was shown to be controlled by the fast transport of hydrogen through the stress-induced α' martensite at the crack tip and low escape rate of hydrogen through the γ phase in the surrounding region. Faster accumulation rates of hydrogen in the embrittlement region were expected for AISI 301, which led to higher cracking velocities. The mechanism of hydrogen-induced SCG was discussed based upon the concept of hydrogen-enhanced plasticity.

  1. In-reactor precipitation and ferritic transformation in neutron-irradiated stainless steels

    International Nuclear Information System (INIS)

    Porter, D.L.; Wood, E.L.

    1979-01-01

    Ferritic transformation (γ→α) was observed in type 304L, 20% cold-worked AISI 316, and solution-annealed AISI 316 stainless steels when subjected to fast neutron irradiation. Each material demonstrated an increasing propensity for transformation with increasing irradiation temperature between 40 and 550 0 C. Irradiation-induced segregation of Ni solute to precipitates was found not to be a controlling factor in the transformation kinetics in 304L. Similar composition data from 316 materials demonstrates a much greater dependence of matrix Ni depletion by precipitation reactions during neutron irradiation. The 316 data establishes a strong link between such depletion and the observed γ→α transformation. Moreover, the lack of correlation between precipitate-related Ni depletion and the γ→α transformation in 304L can be related to the fact that irradiation-induced voids nucleate very quickly in 304L steel during irradiation. These voids present competing sites for Ni segregation through a defect drag mechanism, and hence Ni segregates to voids rather than to precipitates, as evidenced by observed stable γ shells around voids in areas of complete transformation. (Auth.)

  2. Corrosion behavior of ferritic stainless steel with 15wt% chromium for the automobile exhaust system

    Science.gov (United States)

    Li, Hua-bing; Jiang, Zhou-hua; Feng, Hao; Zhu, Hong-chun; Sun, Bin-han; Li, Zhen

    2013-09-01

    The effect of chloride ion concentration, pH value, and grain size on the pitting corrosion resistance of a new ferritic stainless steel with 15wt% Cr was investigated using the anodic polarization method. The semiconducting properties of passive films with different chloride ion concentrations were performed using capacitance measurement and Mott-Schottky analysis methods. The aging precipitation and intergranular corrosion behavior were evaluated at 400-900°C. It is found that the pitting potential decreases when the grain size increases. With the increase in chloride ion concentration, the doping density and the flat-bland potential increase but the thickness of the space charge layer decreases. The pitting corrosion resistance increases rapidly with the decrease in pH value. Precipitants is identified as Nb(C,N) and NbC, rather than Cr-carbide. The intergranular corrosion is attributed to the synergistic effects of Nb(C,N) and NbC precipitates and Cr segregation adjacent to the precipitates.

  3. Mixed-mode I/III fracture toughness of a ferritic/martensitic stainless steel

    International Nuclear Information System (INIS)

    Li, Huaxin; Jones, R.H.; Gelles, D.S.; Hirth, J.P.

    1993-10-01

    The critical J-integrals of mode I (J IC ), mixed-mode I/III (J MC ), and mode III (J IIIC ) were examined for a ferritic stainless steel (F-82H) at ambient temperature. A determination of J MC was made using modified compact-tension specimens. Different ratios of tension/shear stress were achieved by varying the principal axis of the crack plane between 0 and 55 degrees from the load line. Results showed that J MC and tearing modulus (T M ) values varied with the crack angles and were lower than their mode I and mode III counterparts. Both the minimum J MC and T M values occurred at a crack angle between 40 and 50 degrees, where the load ratio of σ i /σ iii was 1.2 to 0.84. The J min was 240 Kj/M 2 , and ratios of J IC /J min and J IIIC /J min were 2.1 and 1.9, respectively. The morphology of fracture surfaces was consistent with the change of J MC and T M values. While the upper shelf-fracture toughness of F-82H depends on loading mode, the J min remains very high. Other important considerations include the effect of mixed-mode loading on the DBT temperature, and effects of hydrogen and irradiation on J min

  4. In-reactor precipitation and ferritic transformation in neutron--irradiated stainless steels

    International Nuclear Information System (INIS)

    Porter, D.L.; Wood, E.L.

    1978-01-01

    Ferritic transformation (γ → α) was observed in Type 304L, 20% cold-worked AISI 316, and solution-annealed AISI 316 stainless steels subjected to fast neutron irradiation. Each material demonstrated an increasing propensity for transformation with increasing irradiation temperature between 400 and 550 0 C. Irradiation-induced segregation of Ni solute to precipitates was found not to influence the transformation kinetics in 304L. Similar composition data from 316 materials demonstrates a much greater temperature dependence of precipitation reactions in the process of matrix Ni depletion during neutron irradiation. The 316 data establishes a strong link between such depletion and the observed γ → α transformation. Moreover, the lack of correlation between precipitate-related Ni depletion and the γ → α transformation in 304L can be related to the fact that irradiation-induced voids nucleate very quickly in 304L steel during irradiation. These voids present preferential sites for Ni segregation through a defect trapping mechanism, and hence Ni segregates to voids rather than to precipitates, as evidenced by observed stable γ shells around voids in areas of complete transformation

  5. Grain refinement and hardness distribution in cryogenically cooled ferritic stainless steel welds

    International Nuclear Information System (INIS)

    Amuda, M.O.H.; Mridha, S.

    2013-01-01

    Highlights: ► Grain refinement was undertaken in AISI 430 FSS welds using cryogenic cooling. ► Flow rates of the cryogenic liquid influenced weld grain structure. ► Cryogenic cooling of welds generates about 45% grain refinement in welds. ► Phase structure of welds is not affected by flow rates of cryogenic liquid. ► Hardness profile in cryogenically cooled and conventional welds is similar. - Abstract: The energy input and heat dissipation dynamics during fusion welding generates coarse grain in the welds resulting in poor mechanical properties. While grain refinement in welds via the control of the energy input is quite common, the influence of heat dissipation on grain morphology and properties is not fully established. This paper characterized cryogenically cooled ferritic stainless steel (FSS) welds in terms of grain structure and hardness distribution along transverse and thickness directions. Cryogenic cooling reduces the weld dimension by more than 30% and provides grain refinement of almost 45% compared to conventional weld. The hardness distribution in the thickness direction gives slightly higher profile because of decreased grain growth caused by faster cooling effects of cryogenic liquid

  6. Influence of temperature on a low-cycle fatigue behavior of a ferritic stainless steel

    International Nuclear Information System (INIS)

    Kabir, S. M. Humayun; Yeo, Tae in

    2014-01-01

    The main objective of this study is to reveal the effect of dynamic strain ageing (DSA) on a ferritic stainless steel with detail relation to monotonic and cyclic responses over a wide range of temperatures. For assessing the effect of strain rate on mechanical properties, tensile test results are studied at two different strain rates of 2X10"-"3 /s and 2X10"-"4 /s. Typical responses of this material are compared with other alloy in literatures that exhibits DSA. Serrations in monotonic stress-strain curves and anomalous dependence of tensile properties with temperatures are attributed to the DSA effect. The low cycle fatigue curves exhibit prominent hardening and negative temperature dependence of half-life plastic strain amplitude in temperatures between 300 .deg. C - 500 .deg. C which can be explained by DSA phenomenon. The regime for dependence of marked cyclic hardening lies within the DSA regime of anomalous dependence of flow stress and dynamic strain hardening stress with temperature and negative strain rate sensitivity regime of monotonic response. It is believed that shortened fatigue life observed in the intermediate temperature is mainly due to the adverse effect of DSA. An empirical life prediction model is addressed for as-received material to consider the effect of temperature on fatigue life. The numbers of load reversals obtained from experiment and predicted from fatigue parameter are compared and found to be in good agreement.

  7. Heat input effect on the microstructural transformation and mechanical properties in GTAW welds of a 409L ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Delgado, J. A.; Ambriz, R. R.; Cuenca-Alvarez, R.; Alatorre, N.; Curiel, F. F.

    2016-10-01

    Welds without filler metal and welds using a conventional austenitic stainless steel filler metal (ER308L) were performed to join a ferritic stainless steel with Gas Tungsten Arc Welding process (GTAW). Welding parameters were adjusted to obtain three different heat input values. Microstructure reveals the presence of coarse ferritic matrix and martensite laths in the Heat Affected Zone (HAZ). Dilution between filler and base metal was correlated with the presence of austenite, martensite and ferrite in the weld metal. Weld thermal cycles were measured to correlate the microstructural transformation in the HAZ. Microhardness measurements (maps and profiles) allow to identify the different zones of the welded joints (weld metal, HAZ, and base metal). Comparing the base metal with the weld metal and the HAZ, a hardness increment (∼172 HV{sub 0}.5 to ∼350 HV{sub 0}.5 and ∼310 HV{sub 0}.5, respectively) was observed, which has been attributed to the martensite formation. Tensile strength of the welded joints without filler metal increased moderately with respect to base metal. In contrast, ductility was approximately 25% higher than base metal, which provided a toughness improvement of the welded joints. (Author)

  8. Microstructure and mechanical properties of friction stir welded 18Cr–2Mo ferritic stainless steel thick plate

    International Nuclear Information System (INIS)

    Han, Jian; Li, Huijun; Zhu, Zhixiong; Barbaro, Frank; Jiang, Laizhu; Xu, Haigang; Ma, Li

    2014-01-01

    Highlights: • We focus on friction stir welding of 18Cr–2Mo ferritic stainless steel thick plate. • We produce high-quality joints with special tool and optimised welding parameters. • We compare microstructure and mechanical properties of steel and joint. • Friction stir welding is a method that can maintain the properties of joint. - Abstract: In this study, microstructure and mechanical properties of a friction stir welded 18Cr–2Mo ferritic stainless steel thick plate were investigated. The 5.4 mm thick plates with excellent properties were welded at a constant rotational speed and a changeable welding speed using a composite tool featuring a chosen volume fraction of cubic boron nitride (cBN) in a W–Re matrix. The high-quality welds were successfully produced with optimised welding parameters, and studied by means of optical microscopy (OM), scanning electron microscopy (SEM), electron back-scattered diffraction (EBSD) and standard hardness and impact toughness testing. The results show that microstructure and mechanical properties of the joints are affected greatly, which is mainly related to the remarkably fine-grained microstructure of equiaxed ferrite that is observed in the friction stir welded joint. Meanwhile, the ratios of low-angle grain boundary in the stir zone regions significantly increase, and the texture turns strong. Compared with the base material, mechanical properties of the joint are maintained in a comparatively high level

  9. Some initial considerations on the suitability of Ferritic/ martensitic stainless steels as first wall and blanket materials in fusion reactors

    International Nuclear Information System (INIS)

    Butterworth, G.J.

    1982-01-01

    The constitution of stainless iron alloys and the characteristic properties of alloys in the main ferritic, martensitic and austenitic groups are discussed. A comparison of published data on the mechanical, thermal and irradiation properties of typical austenitic and martensitic/ferritic steels shows that alloys in the latter groups have certain advantages for fusion applications. The ferromagnetism exhibited by martensitic and ferritic alloys has, however, been identified as a potentially serious obstacle to their utilisation in magnetic confinement devices. The paper describes measurements performed in other laboratories on the magnetic properties of two representative martensitic alloys 12Cr-1Mo and 9Cr-2Mo. These observations show that a modest bias magnetic field of magnitude 1 - 2 tesla induces a state of magnetic saturation in these materials. They would thus behave as essentially paramagnetic materials having a relative permeability close to unity when saturated by the toroidal field of a tokamak reactor. The results of computations by the General Atomic research group to assess the implications of such magnetic behaviour on reactor design and operation are presented. The results so far indicate that the ferromagnetism of martensitic/ferritic steels would not represent a major obstacle to their utilisation as first wall or blanket materials. (author)

  10. Analysis of various NDT techniques to determine their feasibility for detecting thin layers of ferrite on Type 316 stainless steel

    International Nuclear Information System (INIS)

    Dudder, G.B.; Atteridge, D.G.; Davis, T.J.

    1978-09-01

    The applicability of various NDT techniques for detecting thin layers of ferrite on Type 316 stainless steel cladding was studied. The ability to detect sodium-induced ferrite layers on fuel pins would allow an experimental determination of the fuel pin temperature distribution. The research effort was broken down into three basic sections. Phase one consisted of a theoretical determination of the ferrite detection potential of each of the propsed NDT techniques. The second phase consisted of proof-of-principle experiments on the techniques that passed phase one. The third phase consisted of in-hot cell testing on actual EBR-II fuel pins. Most of the candidate techniques were eliminated in the first phase of analysis. Four potential techniques passed the initial phase of analysis but only three of these passed the second analysis phase. The three techniques that passed the proof-of-principle section of analysis were heat tinting, magnetic force and electromagnetic techniques. The electromagnetic technique was successfully demonstrated on actual fuel pins irradiated in EBR-II in the third phase of analysis while the other two techniques were not carried to the hot cell analysis phase. Results of this technique screening study indicates that an electromagnetic and/or heat tinting ferrite layer NDT technique should be readily adoptable to hot cell inspection requirements. It wasalso concluded that the magnetic force technique, while feasible, would not readily lend itself to hot cell fuel pin inspection

  11. Application of thermoelectricity to NDE of thermally aged cast duplex stainless steels and neutron irradiated ferritic steels

    International Nuclear Information System (INIS)

    Coste, J.F.; Leborgne, J.M.; Massoud, J.P.; Grisot, O.; Miloudi, S.

    1997-10-01

    The thermoelectric power (TEP) of an alloy depends mainly on its temperature, its chemical composition and its atomic arrangement. The TEP measurement technique is used in order to study and follow two degradation phenomena affecting some components of the primary loop of Pressurized Water Reactors (PWR). The first degradation phenomenon is the thermal aging of cast duplex stainless steel components. The de-mixing of the ferritic Fe-Cr-Ni slid solution is responsible for the decreasing of the mechanical characteristics. Laboratory studies have shown the sensitivity of TEP to the de-mixing phenomenon. TEP increases linearly with the ferrite content and with and Arrhenius-type aging parameter depending on time, temperature and activation energy. TEP is also correlated to mechanic characteristics. The second degradation phenomenon is the aging of ferritic steels due to neutron irradiation at about 290 deg C. In this case, the degradation mechanism is the formation of clusters of solute atoms and/or copper rich precipitates that causes the hardening of the material. As a first approach, a study of binary Fe-Cu alloys irradiated by electrons at 288 deg C has revealed the possibility of following the copper depletion of the ferritic matrix. Moreover, the recovery of the mechanical properties of the alloy by annealing can be monitored. Finally, a correlation between Vickers hardness and TEP has been established. (author)

  12. Annealing of a ferritic stainless steel 409 stabilized with titanium and zirconium additions

    Directory of Open Access Journals (Sweden)

    Zambrano, P.

    2011-02-01

    Full Text Available A ferritic stainless steel 409 stabilized with titanium and zirconium was subject to thermomechanical processing. It was heated at 1210 °C for one hour, followed by a 75 % hot reduction in three passes, this rolling schedule ended at 980 °C. Samples were cooled to 600 °C by water spraying followed by air-cooling. The alloy was pickled, and was reduced 80 % by cold rolling. The alloy was annealed at different temperatures for 105 s. Additional annealing treatments were carried out at temperatures of 800, 850 and 900 °C for different times. Mechanical testing and texture were made to corroborate the degree of annealing and formability. Mechanical properties and Texture analyses showed that the alloy annealed at 850 °C for 14 min was both completely recrystallized and a very good formability.

    Un acero inoxidable ferrítico 409 estabilizado con titanio y zirconio fue sujeto a procesos termomecánicos. El acero fue calentado a 1210 ºC durante una hora, seguido por un laminado en caliente del 75 % en tres pases, el proceso terminó a los 980 ºC. Las muestras fueron enfriadas hasta 600 ºC por agua atomizada seguido de enfriamiento al aire. La aleación fue decapada y laminada en frío un 80 %. Posteriormente de desarrollaron tratamientos térmicos de recocido a diferentes temperaturas por un tiempo de 105 s. Adicionalmente se desarrollaron tratamientos de recocido a temperaturas de 800, 850 y 900 ºC a diferentes tiempos. Pruebas mecánicas y textura fueron realizadas para corroborar el grado de recocido y su formalidad. El análisis de las propiedades mecánicas y la Textura mostraron que la aleación recocida a 850 ºC por 14 min (840 s fue completamente recristalizada obteniendo la mejor formabilidad.

  13. Influence of Nb content on grain size and mechanical properties of 18 wt% Cr ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Y. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Mao, W.M., E-mail: weiminmao@263.net [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Chen, Y.J. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Jing, J.; Cheng, M. [Taizhou Xinyu Precision Manufacture Company Limited, Jiangyan 225500, Jiangsu (China)

    2016-11-20

    The influence of Nb contents between 0.20 and 1.20 wt% on the grain size and mechanical properties of 18 wt% Cr ferritic stainless steel produced by investment casting was investigated. The average grain sizes of the three steels decreased apparently with increasing Nb content mainly due to the increasing number of pre-existing oxides formed at higher temperature, which were more likely to be the nuclei of heterogeneous nucleation. The thermodynamic analysis of Nb(C,N) formation was in conformity to the experimental result that the Nb(C,N) precipitates became larger with increasing Nb content. The as-cast specimen with the smallest grain size of steel C had the worse tensile strength and elongation in comparison with the as-cast specimens of steels A and B, mostly owing to the catenarian and dendritic Nb(C,N) particles distributed densely at the grain boundaries. The mechanical properties of specimens were not improved remarkably through high temperature solid-solution, whereas the mechanical properties of normalized specimens in the three steels were improved to different degrees. The coalescence and sparse distribution of smaller precipitates at grain boundaries after normalizing effectively weakened the local stress concentration arising from the reticular distribution of particles. The normalized specimen of steel A with 0.24 wt% Nb still showed good mechanical properties. Normalizing at 850 °C for 2 h is the appropriate heat treatment for the 18 wt% Cr ferritic stainless steel. The comparatively rational Nb content of the ferritic stainless steel is between 0.20 and 0.40 wt% for investment casting production.

  14. The influence of the heat treatment on delta ferrite transformation in austenitic stainless steel welds

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2012-04-01

    Full Text Available Shielded metal arc (SMAW welded specimens using austenitic consumable materials with different amount of delta-ferrite are annealed in range 650-750 °C through 2-10 hours. Factorial plan 33 with influenced factors regression analyze of measured delta-ferrite values is used. The transformation i.e. decomposition of delta ferrite during annealing was analyzed regarding on weld cracking resistance using metallographic examination and WRC-1992 diagram.

  15. Positron annihilation lifetime measurements of austenitic stainless and ferritic/martensitic steels irradiated in the SINQ target irradiation program

    Science.gov (United States)

    Sato, K.; Xu, Q.; Yoshiie, T.; Dai, Y.; Kikuchi, K.

    2012-12-01

    Titanium-doped austenitic stainless steel (JPCA) and reduced activated ferritic/martensitic steel (F82H) irradiated with high-energy protons and spallation neutrons were investigated by positron annihilation lifetime measurements. Subnanometer-sized (steel, the positron annihilation lifetime of the bubbles decreased with increasing irradiation dose and annealing temperature because the bubbles absorb additional He atoms. In the case of JPCA steel, the positron annihilation lifetime increased with increasing annealing temperature above 773 K, in which case the dissociation of complexes of vacancy clusters with He atoms and the growth of He bubbles was detected. He bubble size and density were also discussed.

  16. Effect of temperature and aluminium additions on the mechanical properties of the 13% chromium ferrite stainless steels

    International Nuclear Information System (INIS)

    Martins, S.

    1975-01-01

    The potential interest of the ferritic stainless steels as component materials for nuclear power reactors led to investigate how aluminium influences the mechanical properties of 13% chromium ferritic stainless steels between room temperature and about 700 0 C. Nominal 13% chromium and 0.04 to 0.08% carbon ferritic stainless steels containing 0, 0.13, 2.19 and 4.15% aluminium, respectively, were obtained by vacuum remelting of a commercial martensitic-ferritic stainless steel and suitable additions of aluminium. After successive rolling operations and recrystallizations performed in order to obtain final 0.5 mm thick sheets with similar average grain sizes the specimens of the above mentioned steels were tested in a tensile test Instron machine, with a constant strain rate (approximately equal to 1.6 x 10 -3 min -1 ), at room temperature, 140, 265, 415, 565 and 715 0 C. The results obtained show that strengthening by aluminium is strongly temperature dependent. At 265 0 C all the steels presentes serrated plastic deformation (Portevin-Le Chatelier effect), which is attributed to interactions of the interstitial and substitutional solute atoms with dislocations in the body centered cubic structure. Flow stress drops were still observed at 465 0 C, although the tests performed at 565 and 715 0 C showed work-softening of the materials and total absence of serrations. Stress relaxation tests at room temperature yielded values of the apparent activation volumes, which are scattered between about 100 and 130 b 3 (b-Burgers vector), being almost constant with stress, strain and aluminium content. Therefore, although aluminium appreciably strengthens the 13% chromium steel, the behaviour summarized suggests that the mechanism controlling plastic deformation at room temperature is the same for all the tested steels, the values of the apparent activitation volumes being probably determined by the interstitial content. Stress relaxation tests at 20, 75, 140 and 265 0 C for

  17. Transformation of austenite to duplex austenite-ferrite assembly in annealed stainless steel 316L consolidated by laser melting

    Energy Technology Data Exchange (ETDEWEB)

    Saeidi, K.; Gao, X. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden); Lofaj, F. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, 916 24 Trnava (Slovakia); Kvetková, L. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Shen, Z.J. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden)

    2015-06-05

    Highlights: • Mechanical properties, phase and microstructure stability of laser melted steel was studied. • Duplex austenite-ferrite assembly with improved mechanical properties was formed. • Dissolution of Mo in the steel matrix resulted in ferrite stabilization and stress relief. • Enhanced mechanical properties were achieved compared to conventionally casted and annealed steel. - Abstract: Laser melting (LM), with a focused Nd:YAG laser beam, was used to form solid bodies from 316L austenite stainless steel powder and the laser melted samples were heat treated at various temperatures. The phase changes in heat treated samples were characterized using X-ray diffraction (XRD). Samples heat treated at 800 °C and 900 °C remained single austenite while in samples heat treated at 1100 °C and 1400 °C a dual austenite-ferrite phase assembly was formed. The ferrite formation was further verified by electron back scattering diffraction (EBSD) and selective area diffraction (SAD). Microstructural changes were studied by scanning and transmission electron microscopy (SEM, TEM). In samples heat treated up to 900 °C, coalescence of the cellular-sub grains was noticed, whereas in sample heat treated at and above 1100 °C the formation of ferrite phase was observed. The correlation between the microstructure/phase assembly and the measured strength/microhardness were investigated, which indicated that the tensile strength of the laser melted material was significantly higher than that of the conventional 316L steel even after heat treatment whereas caution has to be taken when laser melted material will be exposed to an application temperature above 900 °C.

  18. Atmospheric-Induced Stress Corrosion Cracking of Grade 2205 Duplex Stainless Steel—Effects of 475 °C Embrittlement and Process Orientation

    Directory of Open Access Journals (Sweden)

    Cem Örnek

    2016-07-01

    Full Text Available The effect of 475 °C embrittlement and microstructure process orientation on atmospheric-induced stress corrosion cracking (AISCC of grade 2205 duplex stainless steel has been investigated. AISCC tests were carried out under salt-laden, chloride-containing deposits, on U-bend samples manufactured in rolling (RD and transverse directions (TD. The occurrence of selective corrosion and stress corrosion cracking was observed, with samples in TD displaying higher propensity towards AISCC. Strains and tensile stresses were observed in both ferrite and austenite, with similar magnitudes in TD, whereas, larger strains and stresses in austenite in RD. The occurrence of 475 °C embrittlement was related to microstructural changes in the ferrite. Exposure to 475 °C heat treatment for 5 to 10 h resulted in better AISCC resistance, with spinodal decomposition believed to enhance the corrosion properties of the ferrite. The austenite was more susceptible to ageing treatments up to 50 h, with the ferrite becoming more susceptible with ageing in excess of 50 h. Increased susceptibility of the ferrite may be related to the formation of additional precipitates, such as R-phase. The implications of heat treatment at 475 °C and the effect of process orientation are discussed in light of microstructure development and propensity to AISCC.

  19. Behavior of the elements in the mechanically alloyed and cast ferritic steels and a type 316 stainless steel in a flowing sodium environment

    International Nuclear Information System (INIS)

    Suzuki, T.; Mutoh, I.

    1988-01-01

    Sodium corrosion behavior of a mechanically alloyed ferritic steel, dispersion-strengthened with addition of Y 2 0 3 and Ti, two kinds of melted/cast ferritic steels and a Type 316 stainless steel was examined by using a non-isothermal sodium loop system, constructed of another Type 316 stainless steel, with a direct resistance electrical heater. The sodium conditions were 675 0 C, 4.0 m/s in velocity and 1-2 ppm oxygen concentration and a cumulative exposure time of the specimens was about 3000 h. The absorption of Ni and selective dissolution of Cr played an important role in the corrosion of the mechanically alloyed ferritic steel as in the case of the cast ferritic steels. However, the region of Ni absorption and Cr diminution was deeper than that of the cast ferritic steels. Peculiar finding for the mechanically alloyed ferritic steel was the corroded surface with irregularly shaped protuberance, that might be related with formation of sodium titanate, and the absorption of carbon and nitrogen to form carbide and nitride of titanium. It seems that these facts resulted in the irregular weight loss of the specimens, which depended on the downstream position and the cumulative exposure time. However, the tensile properties of the mechanically alloyed ferritic steel did not noticeably change by the sodium exposure

  20. Factors Affecting Impact Toughness in Stabilized Intermediate Purity 21Cr Ferritic Stainless Steels and Their Simulated Heat-Affected Zones

    Science.gov (United States)

    Anttila, Severi; Alatarvas, Tuomas; Porter, David A.

    2017-12-01

    The correlation between simulated weld heat-affected zone microstructures and toughness parameters has been investigated in four intermediate purity 21Cr ferritic stainless steels stabilized with titanium and niobium either separately or in combination. Extensive Charpy V impact toughness testing was carried out followed by metallography including particle analysis using electron microscopy. The results confirmed that the grain size and the number density of particle clusters rich in titanium nitride and carbide with an equivalent circular diameter of 2 µm or more are statistically the most critical factors influencing the ductile-to-brittle transition temperature. Other inclusions and particle clusters, as well as grain boundary precipitates, are shown to be relatively harmless. Stabilization with niobium avoids large titanium-rich inclusions and also suppresses excessive grain growth in the heat-affected zone when reasonable heat inputs are used. Thus, in order to maximize the limited heat-affected zone impact toughness of 21Cr ferritic stainless steels containing 380 to 450 mass ppm of interstitials, the stabilization should be either titanium free or the levels of titanium and nitrogen should be moderated.

  1. Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels

    Directory of Open Access Journals (Sweden)

    Suvi Papula

    2017-06-01

    Full Text Available Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC phases ferrite and α’-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α’-martensite increases the hydrogen-induced cracking susceptibility.

  2. Effect of welding structure and δ-ferrite on fatigue properties for TIG welded austenitic stainless steels at cryogenic temperatures

    Science.gov (United States)

    Yuri, Tetsumi; Ogata, Toshio; Saito, Masahiro; Hirayama, Yoshiaki

    2000-04-01

    High-cycle and low-cycle fatigue properties of base and weld metals for SUS304L and SUS316L and the effects of welding structure and δ-ferrite on fatigue properties were investigated at cryogenic temperatures in order to evaluate the long-life reliability of the structural materials to be used in liquid hydrogen supertankers and storage tanks and to develop a welding process for these applications. The S-N curves of the base and weld metals shifted towards higher levels, i.e., the longer life side, with decreasing test temperatures. High-cycle fatigue tests demonstrated the ratios of fatigue strength at 10 6 cycles to tensile strength of the weld metals to be 0.35-0.7, falling below those of base metals with decreasing test temperatures. Fatigue crack initiation sites in SUS304L weld metals were mostly at blowholes with diameters of 200-700 μm, and those of SUS316L weld metals were at weld pass interface boundaries. Low-cycle fatigue tests revealed the fatigue lives of the weld metals to be somewhat lower than those of the base metals. Although δ-ferrite reduces the toughness of austenitic stainless steels at cryogenic temperatures, the effects of δ-ferrite on high-cycle and low-cycle fatigue properties are not clear or significant.

  3. Characterization of phase properties and deformation in ferritic-austenitic duplex stainless steels by nanoindentation and finite element method

    International Nuclear Information System (INIS)

    Schwarm, Samuel C.; Mburu, Sarah; Ankem, Sreeramamurthy

    2016-01-01

    The phase properties and deformation behavior of the δ–ferrite and γ–austenite phases of CF–3 and CF–8 cast duplex stainless steels were characterized by nanoindentation and microstructure-based finite element method (FEM) models. We evaluated the elastic modulus of each phase and the results indicate that the mean elastic modulus of the δ–ferrite phase is greater than that of the γ–austenite phase, and the mean nanoindentation hardness values of each phase are approximately the same. Furthermore, the elastic FEM model results illustrate that greater von Mises stresses are located within the δ–ferrite phase, while greater von Mises strains are located in the γ–austenite phase in response to elastic deformation. The elastic moduli calculated by FEM agree closely with those measured by tensile testing. Finally, the plastically deformed specimens exhibit an increase in misorientation, deformed grains, and subgrain structure formation as measured by electron backscatter diffraction (EBSD).

  4. Evaluation by the Double Loop Electrochemical Potentiokinetic Reactivation Test of Aged Ferritic Stainless Steel Intergranular Corrosion Susceptibility

    Science.gov (United States)

    Sidhom, H.; Amadou, T.; Braham, C.

    2010-12-01

    An experimental design method was used to determine the effect of factors that significantly affect the response of the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test in controlling the susceptibility to intergranular corrosion (IGC) of UNS S43000 (AISI 430) ferritic stainless steel. The test response is expressed in terms of the reactivation/activation current ratio ( I r / I a pct). Test results analysed by the analysis of variance (ANOVA) method show that the molarity of the H2SO4 electrolyte and the potential scanning rate have a more significant effect on the DL-EPR test response than the temperature and the depassivator agent concentration. On the basis of these results, a study was conducted in order to determine the optimal operating conditions of the test as a nondestructive technique for evaluating IGC resistance of ferritic stainless steel components. Three different heat treatments are considered in this study: solution annealing (nonsensitized), aging during 3 hours at 773 K (500 °C) (slightly sensitized), and aging during 2 hours at 873 K (600 °C) (highly sensitized). The aim is to find the operating conditions that simultaneously ensure the selectivity of the attack (intergranular and chromium depleted zone) and are able to detect the effect of low dechromization. It is found that a potential scanning rate of 2.5 mV/s in an electrolyte composed of H2SO4 3 M solution without depassivator, at a temperature around 293 K (20 °C), is the optimal operating condition for the DL-EPR test. Using this condition, it is possible to assess the degree of sensitization (DOS) to the IGC of products manufactured in ferritic stainless steels rapidly, reliably, and quantitatively. A time-temperature-start of sensitization (TTS) diagram for the UNS S43000 (France Inox, Villepinte, France) stainless steel was obtained with acceptable accuracy by this method when the IGC sensitization criterion was set to I r / I a > 1 pct. This diagram is in

  5. Effect of milling variables on powder character and sintering behaviour of 434L ferritic stainless steel-Al2O3 composites

    International Nuclear Information System (INIS)

    Mukherjee, S.K.; Upadhyaya, G.S.

    1985-01-01

    Ball milling of ferritic stainless steel-4 vol% Al 2 O 3 powder was carried out for the duration up to 222 ks. Attritor milling of ferritic stainless steel-6 vol% Al 2 O 3 were also carried out for the duration up to 32.4 ks. The characterization of the milled powders were performed. The sintering of ball milled powders was carried out at 1623 K for 10.8 ks in hydrogen. The premix of as received stainless steel powder and the attritor milled powder was also sintered at 1623 K for 3.6 ks in hydrogen. The results showed that an optimum ball milling period in between 58 and 173 ks was required to achieve better sintered properties. The attritor milling was more effective in grinding the powders as compared to ball milling, and the sinterability was also higher for such powders. (author)

  6. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Rieken, Joel [Iowa State Univ., Ames, IA (United States)

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  7. Effect of ferrite on the precipitation of σ phase in cast austenitic stainless steel used for primary coolant pipes of nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yongqiang; Li, Na, E-mail: wangyongqiang1124@163.com [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology, Beijing (China)

    2017-11-15

    The effect of ferrite phase on the precipitation of σ phase in a Z3CN20.09M cast austenitic stainless steel (CASS) used for primary coolant pipes of pressurized water reactor (PWR) nuclear power plants was investigated by using isothermal heat-treatment, optical microscopy (OM), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA) techniques. The influence of different morphologies and volume fractions of ferrite in the σ phase formation mechanism was discussed. The amount of σ phase precipitated in all specimens with different microstructures increased with increasing of aging time, however, the precipitation rate is significant different. The formation of σ phase in specimens with the coarsest ferrite and the dispersively smallest ferrite is slowest. The lowest level Cr content in ferrite and fewest α/γ interfaces in specimen are the main reasons for the slowest σ precipitation due to they are unfavorable for the kinetics and thermodynamics of phase transformation respectively. By contraries, the fastest formation of σ phase takes place in specimens with narrow and long ferrite due to the most α/γ interfaces and higher Cr content in ferrite which are beneficial for preferential nucleation and formation thermodynamics of σ phase. (author)

  8. Positron annihilation lifetime measurements of austenitic stainless and ferritic/martensitic steels irradiated in the SINQ target irradiation program

    Energy Technology Data Exchange (ETDEWEB)

    Sato, K., E-mail: ksato@rri.kyoto-u.ac.jp [Research Reactor Institute, Kyoto University, Kumatori-cho, Sennan-gun, Osaka 590-0494 (Japan); Xu, Q.; Yoshiie, T. [Research Reactor Institute, Kyoto University, Kumatori-cho, Sennan-gun, Osaka 590-0494 (Japan); Dai, Y. [Spallation Neutron Source Division, Paul Scherrer Institute, CH-5232 Villigen PSI (Switzerland); Kikuchi, K. [Frontier Research Center for Applied Atomic Sciences, Ibaraki University, Tokai-mura, Naka-gun, Ibaraki 319-1106 (Japan)

    2012-12-15

    Titanium-doped austenitic stainless steel (JPCA) and reduced activated ferritic/martensitic steel (F82H) irradiated with high-energy protons and spallation neutrons were investigated by positron annihilation lifetime measurements. Subnanometer-sized (<{approx}0.8 nm) helium bubbles, which cannot be observed by transmission electron microscopy, were detected by positron annihilation lifetime measurements for the first time. For the F82H steel, the positron annihilation lifetime of the bubbles decreased with increasing irradiation dose and annealing temperature because the bubbles absorb additional He atoms. In the case of JPCA steel, the positron annihilation lifetime increased with increasing annealing temperature above 773 K, in which case the dissociation of complexes of vacancy clusters with He atoms and the growth of He bubbles was detected. He bubble size and density were also discussed.

  9. Positron annihilation lifetime measurements of austenitic stainless and ferritic/martensitic steels irradiated in the SINQ target irradiation program

    International Nuclear Information System (INIS)

    Sato, K.; Xu, Q.; Yoshiie, T.; Dai, Y.; Kikuchi, K.

    2012-01-01

    Titanium-doped austenitic stainless steel (JPCA) and reduced activated ferritic/martensitic steel (F82H) irradiated with high-energy protons and spallation neutrons were investigated by positron annihilation lifetime measurements. Subnanometer-sized (<∼0.8 nm) helium bubbles, which cannot be observed by transmission electron microscopy, were detected by positron annihilation lifetime measurements for the first time. For the F82H steel, the positron annihilation lifetime of the bubbles decreased with increasing irradiation dose and annealing temperature because the bubbles absorb additional He atoms. In the case of JPCA steel, the positron annihilation lifetime increased with increasing annealing temperature above 773 K, in which case the dissociation of complexes of vacancy clusters with He atoms and the growth of He bubbles was detected. He bubble size and density were also discussed.

  10. Mechanical properties of phases in austeno-ferritic duplex stainless steel-Surface stresses studied by X-ray diffraction

    International Nuclear Information System (INIS)

    Dakhlaoui, Rim; Braham, Chedly; Baczmanski, Andrzej

    2007-01-01

    In this work the parameters characterizing the individual elastoplastic mechanical behaviour of each phase in austeno-ferritic duplex stainless steels are determined by using X-ray diffraction during a uniaxial tensile test. The interpretation of the experimental data is based on the diffraction elastic constants calculated by the self-consistent model taking the anisotropy of the studied materials into account. The elastoplastic model is used to predict the evolution of the internal stresses during loading, and to identify the critical resolved shear stresses and strain hardening parameters of the material. The effect of the chemical composition on the individual elastoplastic behaviour of the studied phases is established by comparing results from three different samples. Finally, the X-ray diffraction results are compared with those previously obtained by using neutron radiation

  11. ROLE OF FCA WELDING PROCESS PARAMETERS ON BEAD PROFILE, ANGULAR AND BOWING DISTORTION OF FERRITIC STAINLESS STEEL SHEETS

    Directory of Open Access Journals (Sweden)

    VENKATESAN M. V.

    2014-02-01

    Full Text Available This paper discusses the influence of flux cored arc welding (FCAW process parameters such as welding current, travel speed, voltage and CO2 shielding gas flow rate on bead profile, bowing distortion and angular distortion of 409 M ferritic stainless steel sheets of 2 mm thickness. The bowing and angular distortions of the welded plates were measured using a simple device called profile tracer and Vernier bevel protractor respectively. The study revealed that the FCAW process parameters have significant effect on bead profile, and distortion. The relationship between bead profile and distortions were analyzed. Most favorable process parameters that give uniform bead profile and minimum distortion for the weld are recommended for fabrication.

  12. AFM and TEM study of cyclic slip localization in fatigued ferritic X10CrAl24 stainless steel

    International Nuclear Information System (INIS)

    Man, J.; Petrenec, M.; Obrtlik, K.; Polak, J.

    2004-01-01

    Atomic force microscopy and high resolution scanning electron microscopy were applied to the study of surface relief evolution at emerging persistent slip bands (PSBs) in individual grains of ferritic X10CrAl24 stainless steel cycled with constant plastic strain amplitude. Only the combination of both methods can reveal the true shape and fine details of extrusions and intrusions. Quantitative data on the changes of the surface topography of persistent slip markings and on the kinetics of extrusion growth during the fatigue life were obtained. Transmission electron microscopy of surface foils revealed PSBs with the typical, well-known ladder structure. Experimental data on cyclic slip localization in PSBs are compared with those in fcc metals and discussed in terms of vacancy models of surface relief evolution and fatigue crack initiation

  13. Effect of Ti content on grain size and mechanical properties of UNS S44100 ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Y. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Mao, W.M., E-mail: weiminmao@263.net [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Chen, Y.J. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Jing, J.; Cheng, M. [Taizhou Xinyu Precision Manufacture Company Limited, Jiangyan 225500, Jiangsu (China)

    2016-11-20

    The effect of Ti contents between 0.10 and 0.50 wt% on the grain size and mechanical properties of UNS S44100 ferritic stainless steel produced by investment casting was investigated. The mechanical properties were related to tensile strength and elongation. The average grain sizes of the as-cast specimens decreased obviously with increasing Ti content due to the increasing number of (Ti,Nb)(C,N) precipitates, with sizes of 2.0–4.0 µm, acting as the nuclei for heterogeneous nucleation. The average sizes of TiN clusters in steels 2 and 3 were 3.6 and 7.0 µm, respectively, whereas no TiN clusters were discovered in steel 1 with 0.13 wt% Ti. The experimental results were in good agreement with the thermodynamic analysis of TiN formation. The precipitation temperature of TiN showed a rising trend with increasing Ti content, which implies that larger TiN clusters are more likely to be induced with Ti contents greater than 0.30 wt%. Some as-cast specimens were normalized at 850 °C for 2 h in order to improve the mechanical properties. In addition, the morphology of the TiN clusters, which caused a sharply decline in the mechanical properties of the as-cast specimens with increasing Ti content, showed no change after normalizing. The tensile strengths of the normalized specimens in the three steels increased to different degrees and the improvement of elongation in steel 1 was remarkable. The comparatively rational Ti content of UNS S44100 ferritic stainless steel for meeting the requirements of investment casting production is between 0.10 and 0.20 wt%.

  14. Concurrent phase separation and clustering in the ferrite phase during low temperature stress aging of duplex stainless steel weldments

    International Nuclear Information System (INIS)

    Zhou, J.; Odqvist, J.; Thuvander, M.; Hertzman, S.; Hedström, P.

    2012-01-01

    The concurrent phase separation and clustering of alloying elements in the ferrite phase of duplex stainless steel weldments after stress aging at 325 °C have been investigated by atom probe tomography analysis. Both phase separation, into Fe-rich and Cr-rich ferrite, and solute clustering were observed. Phase separation in the heat-affected zone (HAZ) is most pronounced in the high alloyed SAF 2507, followed by SAF 2205 and SAF 2304. Moreover Cu clustering was observed in the HAZ of SAF 2507. However, decomposition in the weld bead (25.10.4L) was more pronounced than in the HAZs, with both phase separation and clustering of Ni–Mn–Si–Cu. The observed differences in the decomposition behaviors in the HAZ and weld bead can be attributed to the high Ni content and the characteristic microstructure of the weld bead with high internal strains. In addition, an applied tensile stress during aging of weldments has been found to further promote the kinetics of phase separation and clustering.

  15. Contribution to the metallurgy of welding processes in stainless ferritic-austenitic (duplex) steels

    International Nuclear Information System (INIS)

    Perteneder, E.; Toesch, J.; Rabensteiner, G.

    1989-01-01

    Duplex steels have a ferritic austenitic structure. Therefore, to obtain a successful welding, special metallurgical regulations must be observed. The effect of energy per unit length and plate thickness onto the heat influence zone in case of manual arc welding is examined. Practice-oriented instructions for the welding technique to be applied are deduced from the results. Finally, the effect of the alloy composition onto the welding capacity of duplex steels is examined. (orig.) [de

  16. Some considerations on the toughness properties of ferritic stainless steels - A brief review

    CSIR Research Space (South Africa)

    Van Zwieten, ACTM

    1993-02-01

    Full Text Available . H. Bulloch* Head Office, Electricity Supply Board, Lower Fitzwilliam Street, Dublin 2, Republic of Ireland (Received 14 February 1992; accepted 25 February 1992) A BS TRA C T The present paper has attempted... of molybdenum, niobium or titanium. Recently, very low (C + N) content have been specified; the super-ferritic steels. The higher alloy compositions can also include up to 4% Ni, provided this does not alter their fully...

  17. Corrosion stability of ferritic stainless steels for solid oxide electrolyser cell interconnects

    DEFF Research Database (Denmark)

    Palcut, Marián; Mikkelsen, Lars; Neufeld, Kai

    2010-01-01

    Long-term oxidation behaviour of eight ferritic steels with 20–29 wt.% chromium (F 20 T, TUS 220 M, AL 453, Crofer 22 APU, Crofer 22 H, Sanergy HT, E-Brite and AL 29-4C) has been studied. The samples were cut into square coupons, ground and annealed for 140–1000 h at 1173 K in flowing, wet hydrogen...

  18. Fracture toughness of the IEA heat of F82H ferritic/martensitic stainless steel as a function of loading mode

    Energy Technology Data Exchange (ETDEWEB)

    Li, Huaxin; Gelles, D.S. [Pacific Northwest Labs., Richland, WA (United States); Hirth, J.P. [Washington State Univ., Pullman, WA (United States)] [and others

    1997-04-01

    Mode I and mixed-mode I/III fracture toughness tests were performed for the IEA heat of the reduced activation ferritic/martensitic stainless steel F82H at ambient temperature in order to provide comparison with previous measurements on a small heat given a different heat treatment. The results showed that heat to heat variations and heat treatment had negligible consequences on Mode I fracture toughness, but behavior during mixed-mode testing showed unexpected instabilities.

  19. Investigation of the effect of heat treatment on the structure of the cold-rolled ferrite stainless steels

    Directory of Open Access Journals (Sweden)

    В. Л. Грешта

    2015-03-01

    Full Text Available The work presents the estimation of a factor, namely, the solid solution super saturation by carbon and nitrogen on crystalline nature of high-chromium ferrite (HCF in defining the inhibition mechanism of recrystallization processes in ferritic stainless steel. The essence of the study was to conduct an additional heat treatment of hot (h/r tackle for the following modes: annealing 800 ° C - 4 hours, tempering with temperatures of 900, 1000, 1100 ° C after exposure to 1 min/mm. It is established that the determining factor that influences the amount of the carbide phase in c/r sheet is prior treatment of h/r tackle. A definite connection between the volume fraction of the secondary phase and the degree of cold deformation was observed. In the structure of cold-rolled sheet the same pattern with respect to the degree of implementation processes allocation of excess phases is maintained as in hot-rolled, after appropriate heat treatment. The smallest amount of the secondary phase structure was observed in the letter after hardening from 1100 °C - 1 min/mm. The reason is the thermodynamic state of HCF, to which at 1100 °C all the excess carbon and nitrogen must exist in solid solution. Thus, it is found that according to the present analysis of structural changes it should be noted that the best option of thermal prior treatment of h/r tackle is the annealing at 800 °C – 4 hours

  20. On the S-phase formation and the balanced plasma nitriding of austenitic-ferritic super duplex stainless steel

    Science.gov (United States)

    de Oliveira, Willian R.; Kurelo, Bruna C. E. S.; Ditzel, Dair G.; Serbena, Francisco C.; Foerster, Carlos E.; de Souza, Gelson B.

    2018-03-01

    The different physical responses of austenite (γ) and ferrite (α) iron structures upon nitriding result in technical challenges to the uniform modification of α-γ materials, as the super duplex stainless steel (SDSS). The effects of voltage (7-10 kV), frequency and pulse width on the nitrogen plasma immersion ion implantation of SDSS (α ∼ 56%, γ ∼ 44%) were investigated, correlated with structural, morphological and mechanical analyses. By controlling the treatment power, temperatures ranged from 292 °C to 401 °C. Despite the overall increase in hardness for any of the employed parameters (from ∼6 GPa to ∼15 GPa), the structure of individual grains was strikingly dissimilar at the same temperatures, depending on the energetic conditions of implantation. Modified-α grains containing iron nitrides (ε-Fe2-3N, γ‧ -Fe4N) presented intense brittleness, whereas the expanded phase γN (S-phase) laid principally in modified-γ grains, exhibiting ductile-like deformation features and thicker layers. The γN was the dominant phase in both α-γ grains at ∼401 °C, providing them with balanced structure and mechanical behavior. These phenomena corroborate with γN as mediator of the process, through a mechanism involving the nitrogen-promoted ferrite to austenite conversion and nitrides dissolution at high temperatures. An approximately linear correlation of the γN content with respect to the ion energy per pulse was demonstrated, which properly embodies limiting effects to the treatment. This can be a parameter for the α-γ steel surface modification, consisting in a better adjustment to obtain more precise control along with temperature.

  1. Impact Strength of Austenitic and Ferritic-Austenitic Cr-Ni Stainless Cast Steel in -40 and +20°C Temperature

    Directory of Open Access Journals (Sweden)

    Kalandyk B.

    2014-10-01

    Full Text Available Studies described in this paper relate to common grades of cast corrosion resistant Cr-Ni steel with different matrix. The test materials were subjected to heat treatment, which consisted in the solution annealing at 1060°C followed by cooling in water. The conducted investigations, besides the microstructural characteristics of selected cast steel grades, included the evaluation of hardness, toughness (at a temperature of -40 and +20oC and type of fracture obtained after breaking the specimens on a Charpy impact testing machine. Based on the results of the measured volume fraction of ferrite, it has been found that the content of this phase in cast austenitic steel is 1.9%, while in the two-phase ferritic-austenitic grades it ranges from 50 to 58%. It has been demonstrated that within the scope of conducted studies, the cast steel of an austenitic structure is characterised by higher impact strength than the two-phase ferritic-austenitic (F-A grade. The changing appearance of the fractures of the specimens reflected the impact strength values obtained in the tested materials. Fractures of the cast austenitic Cr-Ni steel obtained in these studies were of a ductile character, while fractures of the cast ferritic-austenitic grade were mostly of a mixed character with the predominance of brittle phase and well visible cleavage planes.

  2. Mechanical characteristics of welded joints between different stainless steels grades

    Science.gov (United States)

    Topolska, S.; Łabanowski, J.

    2017-08-01

    Investigation of mechanical characteristics of welded joints is one of the most important tasks that allow determining their functional properties. Due to the very high, still rising, cost of some stainless steels it is justified, on economic grounds, welding austenitic stainless steel with steels that are corrosion-resistant like duplex ones. According to forecasts the price of corrosion resistant steels stil can increase by 26 ÷ 30%. For technical reasons welded joints require appropriate mechanical properties such as: tensile strength, bending, ductility, toughness, and resistance to aggressive media. Such joints are applied in the construction of chemical tankers, apparatus and chemical plants and power steam stations. Using the proper binder makes possible the welds directly between the elements of austenitic stainless steels and duplex ones. It causes that such joits behave satisfactorily in service in such areas like maritime constructions and steam and chemical plants. These steels have high mechanical properties such as: the yield strength, the tensile strength and the ductility as well as the resistance to general corrosion media. They are resistant to both pitting and stress corrosions. The relatively low cost of production of duplex steels, in comparison with standard austenitic steels, is inter alia, the result of a reduced amount of scarce and expensive Nickel, which is seen as a further advantage of these steels.

  3. Precipitation and impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel during isothermal aging

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jian, E-mail: jh595@uowmail.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Li, Huijun [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Barbaro, Frank [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); CBMM Technology Suisse, 14, Rue du Rhone, Geneve 1204 (Switzerland); Jiang, Laizhu [Baoshan Iron and Steel Co., Ltd., Shanghai 200431 (China); Zhu, Zhixiong [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Xu, Haigang; Ma, Li [Baoshan Iron and Steel Co., Ltd., Shanghai 200431 (China)

    2014-08-26

    The effect of isothermal aging on precipitation behaviour and Charpy impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel was investigated by means of Thermo-Calc prediction, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and Charpy impact toughness testing. The results show that, niobium, vanadium carbides and nitrides, Fe{sub 2}Nb (Laves phase) and Cr{sub 23}C{sub 6} formed after 2 h aging at 800 °C, and the equilibrium solvus temperature of Fe{sub 2}Nb phase increases to above 750 °C, higher than the calculated temperature (730 °C) using Thermo-Calc. After isothermal aging at 750–950 °C, 2 h aging resulted in a decrease in toughness due to the formation of precipitation, especially (Nb,V)(C,N) and Fe{sub 2}Nb. When isothermally aged at 800 °C for up to 24 h, the coarsening rate of Fe{sub 2}Nb particle is much higher than that of (Nb,V)(C,N), and the impact toughness of the steel is dependent on quantity and sizes of (Nb,V)(C,N) and Fe{sub 2}Nb particles.

  4. Precipitation and impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel during isothermal aging

    International Nuclear Information System (INIS)

    Han, Jian; Li, Huijun; Barbaro, Frank; Jiang, Laizhu; Zhu, Zhixiong; Xu, Haigang; Ma, Li

    2014-01-01

    The effect of isothermal aging on precipitation behaviour and Charpy impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel was investigated by means of Thermo-Calc prediction, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and Charpy impact toughness testing. The results show that, niobium, vanadium carbides and nitrides, Fe 2 Nb (Laves phase) and Cr 23 C 6 formed after 2 h aging at 800 °C, and the equilibrium solvus temperature of Fe 2 Nb phase increases to above 750 °C, higher than the calculated temperature (730 °C) using Thermo-Calc. After isothermal aging at 750–950 °C, 2 h aging resulted in a decrease in toughness due to the formation of precipitation, especially (Nb,V)(C,N) and Fe 2 Nb. When isothermally aged at 800 °C for up to 24 h, the coarsening rate of Fe 2 Nb particle is much higher than that of (Nb,V)(C,N), and the impact toughness of the steel is dependent on quantity and sizes of (Nb,V)(C,N) and Fe 2 Nb particles

  5. A Study on Microstructure Change and Pitting Corrosion Resistance of Ferritic Stainless Steel Weldment According to Nb Contents

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong-Min; Shin, Yong-Taek; Lee, Sang-Hwa; Lee, Jun-Hee; Lee, Hae-Woo [Dong-A University, Busan (Korea, Republic of); Lee, Sung-Riong [Kangwon National University, ChunCheon (Korea, Republic of); Kim, Soon-Ho [Silla University, Busan (Korea, Republic of)

    2014-01-15

    This paper identified the effects of Nb on microstructure. Also, it has studied on uniform and pitting corrosion resistance in a ferritic stainless steel weld metal of the automobile exhaust system. We fabricated 3 flux cored wires designed with 0-1.0 wt% Nb and performed Flux Cored Arc Welding. We observed the microstructure with the SEM/EDS and EBSD. To evaluate the uniform and pitting corrosion resistance, we performed a potentiodynamic polarization test in 0.2 M H{sub 2}SO{sub 4} and 0.1, 0.3, 0.5 M NaCl. As a result of the tests, we found that as the amount of addition of Nb rose, the amount of Cr-carbide fell. The microstructure became more refined. The specimen with 1.0%Nb added had the highest uniform and pitting corrosion resistance. After the pitting corrosion test, a pit was formed at the grain boundary that has no addition of Nb. In addition, in the specimen with added Nb, pits were formed at the inclusions.

  6. Effect of Silicon on Intergranular Corrosion Resistance of Ti-stabilized 11 wt% Cr Ferritic Stainless Steels

    International Nuclear Information System (INIS)

    Hyun, Youngmin; Kim, Heesan

    2013-01-01

    Ti-stabilized 11 wt% Cr ferritic stainless steels (FSSs) for automotive exhaust systems have been experienced intergranular corrosion (IC) in some heat-affected zone (HAZ). The effects of sensitizing heat-treatment and silicon on IC were studied. Time-Temperature-Sensitization (TTS) curves showed that sensitization to IC was observed at the steels heat-treated at the temperature lower than 650 .deg. C and that silicon improved IC resistance. The sensitization was explained by chromium depletion theory, where chromium is depleted by precipitation of chromium carbide during sensitizing heat-treatment. It was confirmed with the results from the analysis of precipitates as well as the thermodynamical prediction of stable phases. In addition, the role of silicon on IC was explained with the stabilization of grain boundary. In other words, silicon promoted the formation of the grain boundaries with low energy where precipitation was suppressed and consequently, the formation of Cr-depleted zone was retarded. The effect of silicon on the formation of grain boundaries with low energy was proved by the analysis of coincidence site lattice (CSL) grain boundary, which is a typical grain boundary with low energy

  7. Effect of Silicon on Intergranular Corrosion Resistance of Ti-stabilized 11 wt% Cr Ferritic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Hyun, Youngmin; Kim, Heesan [Hongik Univ., Sejong (Korea, Republic of)

    2013-06-15

    Ti-stabilized 11 wt% Cr ferritic stainless steels (FSSs) for automotive exhaust systems have been experienced intergranular corrosion (IC) in some heat-affected zone (HAZ). The effects of sensitizing heat-treatment and silicon on IC were studied. Time-Temperature-Sensitization (TTS) curves showed that sensitization to IC was observed at the steels heat-treated at the temperature lower than 650 .deg. C and that silicon improved IC resistance. The sensitization was explained by chromium depletion theory, where chromium is depleted by precipitation of chromium carbide during sensitizing heat-treatment. It was confirmed with the results from the analysis of precipitates as well as the thermodynamical prediction of stable phases. In addition, the role of silicon on IC was explained with the stabilization of grain boundary. In other words, silicon promoted the formation of the grain boundaries with low energy where precipitation was suppressed and consequently, the formation of Cr-depleted zone was retarded. The effect of silicon on the formation of grain boundaries with low energy was proved by the analysis of coincidence site lattice (CSL) grain boundary, which is a typical grain boundary with low energy.

  8. Probing Formability Improvement of Ultra-thin Ferritic Stainless Steel Bipolar Plate of PEMFC in Non-conventional Forming Process

    Science.gov (United States)

    Bong, Hyuk Jong; Barlat, Frédéric; Lee, Myoung-Gyu

    2016-08-01

    Formability increase in non-conventional forming profiles programmed in the servo-press was investigated using finite element analysis. As an application, forming experiment on a 0.15-mm-thick ferritic stainless steel sheet for a bipolar plate, a primary component of a proton exchange membrane fuel cell, was conducted. Four different forming profiles were considered to investigate the effects of forming profiles on formability and shape accuracy. The four motions included conventional V motion, holding motion, W motion, and oscillating motion. Among the four motions, the holding motion, in which the slide was held for a certain period at the bottom dead point, led to the best formability. Finite element simulations were conducted to validate the experimental results and to probe the formability improvement in the non-conventional forming profiles. A creep model to address stress relaxation effect along with tool elastic recovery was implemented using a user-material subroutine, CREEP in ABAQUS finite element software. The stress relaxation and variable contact conditions during the holding and oscillating profiles were found to be the main mechanism of formability improvement.

  9. Initiation of Stress Corrosion Cracking of 26Cr-1Mo Ferritic Stainless Steels in Hot Chloride Solution

    International Nuclear Information System (INIS)

    Kwon, H. S.; Hehemann, R. F.

    1987-01-01

    Elongation measurements of 26Cr-1Mo ferritic stainless steels undergoing stress corrosion in boiling LiCl solution allow the induction period to be distinguished from the propagation period of cracks by the deviation of elongation from the logarithmic creep law. Localised corrosion cells are activated exclusively at slip steps by loading and developed into corrosion trenches. No cracks have developed from the corrosion trenches until the induction period is exceeded. The induction period is regarded as a time for localised corrosion cells to achieve a critical degree of occlusion for crack initiation. The repassivation rate of exposed metal by creep or emergence of slip steps decreases as the load increases and is very sensitive to the microstructural changes that affect slip tep height. The greater susceptibility to stress corrosion cracking of either prestrained or grain coarsened 26Cr-1Mo alloy compared with that of mill annealed material results from a significant reduction of repassivation rate associated with the increased slip step height. The angular titanium carbonitrides particles dispersed in Ti-stabilized 26Cr-1Mo alloy have a detrimental effect on the resistance to stress corrosion cracking

  10. Effect of the oxygen partial pressure on ferritic stainless steel AISI 441 at high temperatures

    International Nuclear Information System (INIS)

    Salgado, M.F.; Carvalho, I.S.; Santos, R.S.; Correa, O.V.; Ramanathan, L.V.

    2014-01-01

    Stainless steels can be exposed to aggressive gases at high temperatures. To understand the behavior of oxidation of the steel AISI 441 was made oxidation at temperatures between 850 ° C and 950 ° C, at two different atmospheres: synthetic air, using tubular furnace and Argon, containing 1ppm O_2, in thermobalance. The kinetics of oxidation of the films was established by measuring the mass gain per unit of area as a function of the oxidation time. The microstructure and chemical composition of the oxides were analyzed by SEM, EDS and XRD. Chemical analysis showed that films formed on steel AISI 441 had mostly chromium oxide and the following elements: Cr, Mn, Fe, Ti and Si. Regarding the kinetics of oxidation, it was observed that in synthetic air, the steel oxidation increased gradually with the temperature, but in argon, it showed the highest oxidation at 900 ° C and the lowest oxidation at 950 ° C. (author)

  11. Effect of residual stresses on individual phase mechanical properties of austeno-ferritic duplex stainless steel

    International Nuclear Information System (INIS)

    Dakhlaoui, R.; Baczmanski, A.; Braham, C.; Wronski, S.; Wierzbanowski, K.; Oliver, E.C.

    2006-01-01

    The mechanical properties of both phases in duplex stainless steel have been studied in situ using neutron diffraction during mechanical loading. Important differences in the evolution of lattice strains are observed between tests carried out in tension and compression. An elastoplastic self-consistent model is used to predict the evolution of internal stresses during loading and to identify critical resolved shear stresses and strain hardening parameters of the material. The differences between tensile and compressive behaviours of the phases are explained when the initial stresses are taken into account in model calculations. The yield stresses in each phase of the studied steel have been experimentally determined and successfully compared with the results of the elastoplastic self-consistent model

  12. Analysis of ferritic stainless steel tube applied in radiation furnaces; Analise de tubos de aco inoxidavel ferritico para aplicacao em fornos de radiacao

    Energy Technology Data Exchange (ETDEWEB)

    Porto, P.C.R.; Spim, J.A. [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Centro de Tecnologia. Lab. de Fundicao], e-mail: spim@ufrgs.br; Santos, C.A. [Pontificia Universidade Catolica do Rio Grande do Sul (PUC-RS), Porto Alegre, RS (Brazil). Fac. de Engenharia. Programa de Pos-Graduacao em Engenharia e Tecnologia de Materiais (PGETEMA)

    2006-07-01

    The objective of this work was to evaluate the change in mechanic properties and phase transformations of ferritic stainless steel tube, ASTM 268 Gr 446, applied in high temperature conditions. The work has used tubes from radiation furnaces of the PETROBRAS Xisto Industrialization Unit. The samples used for comparison were obtained from new tubes and tubes already used in furnaces. The test analyses were optical metallography, scanning electron microscopy, energy dispersive spectrometer, hardness and microhardness test and tension test. Results have shown that the new tubes presented a ferritic matrix and in old tubes were observed a great quantity of sigma phase and carbides. Along with the thickness of the tubes it was verified that the inside region presented an increase of sulfate and the outside region an increase of carbides. (author)

  13. Stress corrosion cracking of L-grade stainless steels in boiling water reactor (BWR) plants

    International Nuclear Information System (INIS)

    Suzuki, Shunichi; Fukuda, Toshihiko; Yamashita, Hironobu

    2004-01-01

    L-grade stainless steels as 316NG, SUS316L and SUS304L have been used for the BWR reactor internals and re-circulation pipes as SCC resistant materials. However, SCC of the L-grade material components were reported recently in many Japanese BWR plants. The detail investigation of the components showed the fabrication process such as welding, machining and surface finishing strongly affected SCC occurrence. In this paper, research results of SCC of L-grade stainless steels, metallurgical investigation of core shrouds and re-circulation pipings, and features of SCC morphology were introduced. Besides, the structural integrity of components with SCC, countermeasures for SCC and future R and D planning were introduced. (author)

  14. Search for morphological parameters influential for prediction of the mechanical characteristics of an austeno-ferritic duplex stainless steel

    International Nuclear Information System (INIS)

    Messiaen, L.

    1997-01-01

    Duplex stainless steels are commonly used (among others in nuclear industry) for their good properties. However these steels may 'age' in service condition at high temperatures. As their mechanical properties (Charpy impact toughness, resistance to ductile tearing) are often very scattered and tend to decrease after ageing, it has become essential to predict them with high precision. For this, we propose to explain a part of the scattering of the mechanical properties with measurable parameters in relation with the particularly complicated two-phase morphology. The two-phase and bi-percolated morphology of the ferrite and austenite phases is first characterised from the observation of 2D images and from the reconstitution of a 3D image. At the same time we precise the genesis of the formation's mechanisms of the structure (germination and growth of the austenitic phase in the solidified ferri tic one) in relation with the literature. The morphological characteristics so observed corresponding with classical notions of mathematical morphology, - size, covariance, connexity -, we use morphological operators to measure morphological variables by image analysis. We establish then a link between toughness and a parameter measuring fineness of the morphology. The lack of data for very aged steels prevent us from proposing a model of toughness which could take this parameter into consideration at these ageing states, for which it is properly the more crucial to obtain specially precise predictions. A mathematical mo del of the 3D structure of the steel is finally proposed. We choose an homogeneous Markov chain of 3D spatial processes, whose evolution in time mimes the solidification. The morphology of the microstructure is so summarised with 8 parameters. This model is liable to be coupled with a model of toughness, for which it would so enlarge the possibilities of prediction. It could also be used to simulate subsequently the damage and the rupture of two

  15. Characterization of laser welds in Al-10 wt.%Si coated ferritic stainless steel

    International Nuclear Information System (INIS)

    Kong, Jong Pan; Park, Tae Jun; Kim, Jeong Kil; Uhm, Sang Ho; Woo, In Su; Lee, Jong Sub; Park, Bong Gyu; Kang, Chung Yun

    2011-01-01

    409L stainless steel hot-dipped with Al-10 wt.%Si was welded using CO 2 laser and the microstructure and hardness of the weld were investigated. When the specimen was welded with laser power of 5 kW and welding speed of 5 m/min, full-penetrated sound weld was obtained. With that specimen, the relationship between the microstructure and hardness of the weld was examined. The hardness of the weld was the highest in the fusion zone (FZ) and decreased to the base metal (BM) via heat affected zone (HAZ). The hardness of the HAZ near bond line was also higher than that near the base metal. The maximum hardness in the fusion zone could be explained by the existence of the precipitates, that is, TiN, Ti(C,N), Al 2 O 3 and Al 2 O 3 + TiN mixed compounds with the size of 500 nm, and solution strengthening due to the elements Al and Si dissolved from the coating layer to the fusion zone. There were subgrains within the HAZ and more in the area near the bond line. In addition, fine TiC particles with the size under 50 nm was precipitated in the sub-grain boundaries. The formation of sub-grain boundaries and the particles precipitated in the boundaries might contributed to the high hardness in the HAZ.

  16. The effect of nitrogen in sintered atmosphere of the ferritic stainless steels AISI 430L P/M; Efecto del nitrogeno en la atmosfera de sinterizacion del acero inoxiable ferritico AISI 430L P/M

    Energy Technology Data Exchange (ETDEWEB)

    Corpas, F. A.; Ruiz-Roman, J. M.; Codina, S.; Iglesias, F. J.

    2005-07-01

    In this paper, we have studied the nitrogen effects different sintering atmospheres (nitrogen-hydrogen, and dissociate ammonia) on ferritic stainless steels (430L), fabricated by powder metallurgy process. We have carried out a study of the physical (density, porosity and dimensional variation) and mechanical properties (hardness, tensile strength, and lengthening) of the ferritic stainless steels sintered in the afore-mentioned atmospheres, as well as of their behaviour in pitting corrosion. We have studied, also the microstructure of the steels, which depends on the atmosphere used for sintering. (Author) 13 refs.

  17. Intergranular corrosion behavior associated with delta-ferrite transformation of Ti-modified Super304H austenitic stainless steel

    International Nuclear Information System (INIS)

    Bai, Guanshun; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    2015-01-01

    Highlights: • Relationship between delta-ferrite transformation and IGC behavior was evaluated by DL-EPR test quantitatively. • The IGC site at austenite/ferrite grain boundary changes with aging time at 650 °C. • A higher fraction of delta-ferrite with poor stability increases the IGC sensitisation. • Self-healing of IGC was mainly induced by the Cr diffusion from primary austenite rather than the delta-ferrite. - Abstract: A double loop electrochemical potentiokinetic reactivation (DL-EPR) test was conducted to investigate the relationship between the evolution of delta-ferrite and the intergranular corrosion (IGC) of Ti-modified Super304H, which was aged at 650 °C for 4–500 h. Scanning electron microscopy and transmission electron microscopy were adopted to analyze the evolution of delta-ferrite. The results indicated that a higher fraction of delta-ferrite with poor stability increased the IGC sensitisation of Ti-modified Super304H. Moreover, the self-healing of the sensitisation of Ti-modified Super304H occurred after 48 h due to the diffusion of chromium atoms mainly from the adjacent primary austenite rather than the delta-ferrite

  18. Weldability and microstructural analysis of nuclear-grade austenitic stainless steels

    International Nuclear Information System (INIS)

    Lee, C.H.

    1988-01-01

    This study evaluated the hot-ductility response, and hot-cracking susceptibility (fusion-zone solidification cracking and HAZ liquation cracking) of modified nuclear-grade and standard austenitic stainless steels. Extensive microstructural characterization using state-of-the-art analytical electron microscopy (TEM and STEM) as well as SEM (EDAX) and OLM was performed to correlate the material behavior with metallurgical characteristics. In addition, studies of the effect of Si, N, and rare earth elements on hot-cracking susceptibility, significance of the ductility dip phenomena and backfilled solidification cracks were also performed. Furthermore, based on the metallurgical evaluation, the possible mechanisms involved in solidification cracking and HAZ liquation cracking of the modified alloys are proposed. Finally, the optimized chemical specifications and requirements for nuclear-grade stainless steels are also suggested

  19. The effect of heat treatment on recrystallized microstructure, precipitation and ductility of hot-rolled Fe–Cr–Al–REM ferritic stainless steel sheets

    International Nuclear Information System (INIS)

    Qu, H.P.; Lang, Y.P.; Yao, C.F.; Chen, H.T.; Yang, C.Q.

    2013-01-01

    This study presents research works about the effects of heat treatment on recrystallized equiaxed grain size, precipitation, room temperature (RT) toughness and ductile to brittle transition temperature (DBTT) of Fe–Cr–Al–REM ferritic stainless steel (FSS) hot-rolled sheet. Results showed that the recrystallization of hot-rolled Fe–Cr–Al–REM FSS sheet could be completed after annealing treatment at 750 °C for 15 min with the equiaxed grain diameter of approximately 50 μm. Inappropriate annealing treatment would inevitably leads to the unexpected grain coarsening. On the other hand, a great deal of needle-like or spot-like fine aluminum–lanthanum compound Al 11 La 3 precipitates were observed in the ferrite matrix after 1 h aging treatment at 750 °C. The microstructure observation results associated with the impact test definitely illustrated that the Al 11 La 3 precipitates was the reason for the brittle crack in the as-casted ingot and as-forged slab. The real DBTT of the annealed Fe–Cr–Al–REM FSS sheet with average grain size of about 50 μm was −4 °C. Meanwhile, the DBTT of the hot-rolled Fe–Cr–Al–REM stainless steel sheet was evidently increased as the recrystallized grain size increased.

  20. The effect of heat treatment on recrystallized microstructure, precipitation and ductility of hot-rolled Fe-Cr-Al-REM ferritic stainless steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Qu, H.P., E-mail: quhuapeng0926@163.com [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Lang, Y.P. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Yao, C.F. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Zhuozhou Works, Central Iron and Steel Research Institute (CISRI), 2 HuoJuNan Road, Zhuozhou 072750, Hebei (China); Chen, H.T.; Yang, C.Q. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China)

    2013-02-01

    This study presents research works about the effects of heat treatment on recrystallized equiaxed grain size, precipitation, room temperature (RT) toughness and ductile to brittle transition temperature (DBTT) of Fe-Cr-Al-REM ferritic stainless steel (FSS) hot-rolled sheet. Results showed that the recrystallization of hot-rolled Fe-Cr-Al-REM FSS sheet could be completed after annealing treatment at 750 Degree-Sign C for 15 min with the equiaxed grain diameter of approximately 50 {mu}m. Inappropriate annealing treatment would inevitably leads to the unexpected grain coarsening. On the other hand, a great deal of needle-like or spot-like fine aluminum-lanthanum compound Al{sub 11}La{sub 3} precipitates were observed in the ferrite matrix after 1 h aging treatment at 750 Degree-Sign C. The microstructure observation results associated with the impact test definitely illustrated that the Al{sub 11}La{sub 3} precipitates was the reason for the brittle crack in the as-casted ingot and as-forged slab. The real DBTT of the annealed Fe-Cr-Al-REM FSS sheet with average grain size of about 50 {mu}m was -4 Degree-Sign C. Meanwhile, the DBTT of the hot-rolled Fe-Cr-Al-REM stainless steel sheet was evidently increased as the recrystallized grain size increased.

  1. Kinetics of G-phase precipitation and spinodal decomposition in very long aged ferrite of a Mo-free duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Pareige, C., E-mail: cristelle.pareige@univ-rouen.fr [Groupe de Physique des Matériaux, UMR 6634 CNRS, Université et INSA de Rouen, Avenue de l' Université, BP 12, 76801 Saint Etienne du Rouvray (France); Emo, J. [Groupe de Physique des Matériaux, UMR 6634 CNRS, Université et INSA de Rouen, Avenue de l' Université, BP 12, 76801 Saint Etienne du Rouvray (France); Saillet, S.; Domain, C. [EDF R& D Département Matériaux et Mécanique des Composants, Avenue des Renardières – Ecuelles, F-77250 Moret sur Loing (France); Pareige, P. [Groupe de Physique des Matériaux, UMR 6634 CNRS, Université et INSA de Rouen, Avenue de l' Université, BP 12, 76801 Saint Etienne du Rouvray (France)

    2015-10-15

    Evolution of spinodal decomposition and G-phase precipitation in ferrite of a thermally aged Mo-free duplex stainless steel was studied by Atom Probe Tomography (APT). Kinetics was compared to kinetics observed in ferrite of some Mo-bearing steels aged in similar conditions. This paper shows that formation of the G-phase particles proceeds via at least a two-step mechanism: enrichment of α/α′ inter-domains by G-former elements followed by formation of G-phase particles. As expected, G-phase precipitation is much less intense in the Mo-free steel than in Mo-bearing steels. The kinetic synergy observed in Mo-bearing steels between spinodal decomposition and G-phase precipitation is shown to also exist in Mo-free steel. Spinodal decomposition is less developed in the ferrite of the Mo-free steel investigated than in Mo-bearing steels: both the amplitude of the decomposition and the effective time exponent of the wavelength (0.06 versus 0.16) are much lower for the Mo-free steel. Neither the temperature of homogenisation nor quench effects or Ni and Mo contents could successfully explain the low time exponent of the spinodal decomposition observed in the Mo-free steel. The diffusion mechanisms could be at the origin of the different time exponents (diffusion along α/α′ interfaces or diffusion of small clusters).

  2. Nano-scale study of phase separation in ferrite of long term thermally aged Mo-bearing duplex stainless steels - Atom probe tomography and Monte Carlo simulation

    International Nuclear Information System (INIS)

    Pareige, C.; Emo, J.; Pareige, P.; Saillet, S.; Domain, C.

    2015-01-01

    Duplex stainless steels (DSS), used in primary circuit of Pressurised Water Reactor (PWR), are prone to thermal ageing at service temperature, typically between 286 and 323 C. degrees. This ageing is due to the ferrite decomposition via two kinds of phase transformations: spinodal decomposition into Fe rich α zones and Cr rich α' zones and precipitation of G-phase enriched in Ni, Si, Mn and Mo. It has been shown by atom probe tomography (APT) that the G-phase particles form at the interface between α and α' regions thereby demonstrating that α-α' decomposition and G-phase precipitation are highly dependent. The synergy between the two decomposition processes should be related to both the thermodynamics of the system and the diffusion mechanisms active during ageing. This can be studied by atomistic kinetic Monte Carlo (AKMC) with a model that can reproduce the phase transformations which take place in ferrite of duplex stainless steels. This paper presents the first simulations of the kinetics of spinodal decomposition and G-phase precipitation occurring in ferrite of duplex stainless steels. The kinetics was simulated using a simple but effective atomic kinetic Monte Carlo model in a ternary alloy. The simulations reproduced the α/α' spinodal structure with precipitates at the α/α' interface. The comparison of simulated results with experiments shows that the simulations quantitatively reproduce the kinetics of phase transformation and the synergy observed experimentally between the spinodal decomposition and G-phase precipitation: the time evolution of the wavelength of the spinodal decomposition and the radius of G-phase precipitates were quantitatively reproduced. The simulations endorse the assumption that G-phase precipitation mainly results from the rejection of G-formers from α and α' domains. By following the vacancy pathway during simulation, we show that coarsening of the G-phase precipitates must proceed via

  3. Estimation of embrittlement during aging of AISI 316 stainless steel ...

    Indian Academy of Sciences (India)

    Unknown

    rical relation connecting the aging temperature, aging time and nitrogen ... strength, high tensile strength, are easy to fabricate and ... However, the ferrite is a metastable phase which ... 2. Experimental. 2.1 Materials. Nuclear grade AISI 316 stainless steel plates ( .... fore, it is desirable to develop empirical relations con-.

  4. Development of a non-destructive method to identify different grades of stainless steel

    International Nuclear Information System (INIS)

    Meor Yusoff Meor Sulaiman

    2003-01-01

    One of the non-destructive methods used for the identification and verification of metals is by the energy-dispersive X-ray fluorescence (EDXRF) technique. EDXRF analysis provides several important advantages such as simultaneous determination of the elements present, enable to analyse a very wide concentration range, fast analysis with no sample preparation. The paper shows how this technique is developed and applied in the identification and verification of different grades of stainless steels. Comparison of the results for certified reference standards obtained from this analysis and that of its certified value shows very small differences between them. (Author)

  5. Development of a non-destructive method to identify different grades of stainless steel

    International Nuclear Information System (INIS)

    Meor Yusoff Meor Sulaiman

    2004-01-01

    One of the non-destructive methods used for the identification and verification of metals is by the energy-dispersive x-ray fluorescence (EDXRF) technique. EDXRF analysis provides several important advantages such as simultaneous determination of the elements present, enable to analyze a very wide concentration range, fast analysis with no tedious sample preparation. The paper shows how this technique is developed and applied in the identification and verification of different grades of stainless steels. Comparison of the results obtained from this analysis with certified reference standards show very small differences between them. (Author)

  6. Compatibility of graphite with a martensitic-ferritic steel, an austenitic stainless steel and a Ni-base alloy up to 1250 C

    International Nuclear Information System (INIS)

    Hofmann, P.

    1994-08-01

    To study the chemical interactions between graphite and a martensitic-ferritic steel (1.4914), an austenitic stainless steel (1.4919; AISI 316), and a Ni-base alloy (Hastelloy X) isothermal reaction experiments were performed in the temperature range between 900 and 1250 C. At higher temperatures a rapid and complete liquefaction of the components occurred as a result of eutectic interactions. The chemical interactions are diffusion-controlled processes and can be described by parabolic rate laws. The reaction behavior of the two steels is very similar. The chemical interactions of the steels with graphite are much faster above 1100 C than those for the Ni-base alloy. Below 1000 C the effect is opposite. (orig.) [de

  7. Deformation-Induced Dissolution and Precipitation of Nitrides in Austenite and Ferrite of a High-Nitrogen Stainless Steel

    Science.gov (United States)

    Shabashov, V. A.; Makarov, A. V.; Kozlov, K. A.; Sagaradze, V. V.; Zamatovskii, A. E.; Volkova, E. G.; Luchko, S. N.

    2018-02-01

    Methods of Mössbauer spectroscopy and electron microscopy have been used to study the effect of the severe plastic deformation by high pressure torsion in Bridgman anvils on the dissolution and precipitation of chromium nitrides in the austenitic and ferritic structure of an Fe71.2Cr22.7Mn1.3N4.8 high-nitrogen steel. It has been found that an alternative process of dynamic aging with the formation of secondary nitrides affects the kinetics of the dissolution of chromium nitrides. The dynamic aging of ferrite is activated with an increase in the deformation temperature from 80 to 573 K.

  8. Compositional homogeneity in a medical-grade stainless steel sintered with a Mn–Si additive

    International Nuclear Information System (INIS)

    Salahinejad, E.; Hadianfard, M.J.; Ghaffari, M.; Mashhadi, Sh. Bagheri; Okyay, A.K.

    2012-01-01

    In this paper, chemical composition uniformity in amorphous/nanocrystallization medical-grade stainless steel (ASTM ID: F2581) sintered with a Mn–Si additive was studied via scanning electron microscopy, energy dispersive X-ray spectroscopy, and transmission electron microscopy. The results show that as a result of sintering at 1000 °C, no dissociation of Mn–Si additive particles embedded in the stainless steel matrix occurs. In contrast, sintering at 1050 °C develops a relatively homogeneous microstructure from the chemical composition viewpoint. The aforementioned phenomena are explained by liquation of the Mn–Si eutectic additive, thereby wetting of the main powder particles, penetrating into the particle contacts and pore zones via capillary forces, and providing a path of high diffusivity. - Highlights: ► Local chemical composition in a sintered stainless steel was studied. ► Due to sintering at 1000 °C, no dissociation of additive particles occurs. ► Sintering at 1050 °C provides a uniform chemical composition.

  9. Effect of Si and Mn additions on ferrite and austenite phase fractions in 25Cr-7Ni-1.5Mo-3W base super duplex stainless steels

    International Nuclear Information System (INIS)

    Jeong, S.W.; Lee, Z.-H.; Lee, H.M.

    2000-01-01

    The effect of heat treatment and Si and Mn additions on the ferrite and austenite phase fractions of the super duplex stainless steel (SDSS), Fe-25Cr-7Ni-1.5Mo-3W-Si-Mn-0.25N (numbers are all in wt.% unless specified otherwise), was investigated. The thermodynamic calculations of phase equilibria and phase fractions were performed using the Thermo-Calc program. Based on the calculated results, specific compositions of Si and Mn were selected and alloys with these compositions were analysed by Feritscope, X-ray diffractometry and scanning electron microscopy. The calculated phase fractions and experimentally analysed ones were compared and there was a good agreement between calculations and measurements. The optimum heat treatment condition for Fe-25Cr-7Ni-1.5Mo-3W-0.5Si-0.5Mn-0.25N is to hold at 1050 to 1100 C for 2 h in considering the ferrite to austenite ratio of 50:50 and to avoid second phase precipitation such as the σ phase. It was suggested that an excessive addition of more than 0.8Si and 1.0Mn may induce the σ phase precipitation. (orig.)

  10. Effect of sigma phase in the repassivation potential of austenitic-ferritic stainless steel SEW 410 Nr. 14517; Efeito da fase sigma no potencial de repassivacao do aco inoxidavel austeno-ferritico SEW 410 Nr. 14517

    Energy Technology Data Exchange (ETDEWEB)

    Itman Filho, A.; Pimenta, C.C.; Santos, C.M.L. [Instituto Federal do Espirito Santo, Vitoria (Brazil)], e-mail: andrei@ifes.edu.br; Casteletti, L.C. [Escola de Engenharia de Sao Carlos - EESC/USP, SP (Brazil)

    2010-07-01

    The austenitic-ferritic stainless steels, due to the optimum compromise between mechanical properties and corrosion resistance, are being used in many applications, as chemical and oil industries. In the oil exploitation, the effect of erosion-corrosion in acid environment is responsible for the increment in the equipment maintenance costs. Regarding the interest in researches of deep water oil exploitation, the proposal of this study was to evaluate the effect of the heat treatment at 850 degree C of the austenitic-ferritic stainless steel SEW 410 Nr.14517. Microstructural characterizations, microhardness measurements of the phases and corrosion tests were accomplished to evaluate the samples. The pitting potential values were obtained by galvanostatic tests in H{sub 2}SO{sub 4} acid solution. The results showed that the volumetric percentages of sigma phase increased while the ferritic phase percentages decreased, when the heat treatment time increased. The sigma phase promoted hardness increase with little corrosion resistance decrease in the austenitic-ferritic stainless steel, too. (author)

  11. Study on the dynamic recrystallization model and mechanism of nuclear grade 316LN austenitic stainless steel

    International Nuclear Information System (INIS)

    Wang, Shenglong; Zhang, Mingxian; Wu, Huanchun; Yang, Bin

    2016-01-01

    In this study, the dynamic recrystallization behaviors of a nuclear grade 316LN austenitic stainless steel were researched through hot compression experiment performed on a Gleeble-1500 simulator at temperatures of 900–1250 °C and strain rates of 0.01–1 s −1 . By multiple linear regressions of the flow stress-strain data, the dynamic recrystallization mathematical models of this steel as functions of strain rate, strain and temperature were developed. Then these models were verified in a real experiment. Furthermore, the dynamic recrystallization mechanism of the steel was determined. The results indicated that the subgrains in this steel are formed through dislocations polygonization and then grow up through subgrain boundaries migration towards high density dislocation areas and subgrain coalescence mechanism. Dynamic recrystallization nucleation performs in grain boundary bulging mechanism and subgrain growth mechanism. The nuclei grow up through high angle grain boundaries migration. - Highlights: •Establish the DRX mathematical models of nuclear grade 316LN stainless steel •Determine the DRX mechanism of this steel •Subgrains are formed through dislocations polygonization. •Subgrains grow up through subgrain boundaries migration and coalescence mechanism. •DRX nucleation performs in grain boundary bulging mechanism and subgrain growth mechanism.

  12. Cyclic oxidation of stainless steel ferritic AISI 409, AISI 439 and AISI 441; Oxidacao ciclica dos acos inoxidaveis ferriticos AISI 409, AISI 439 e AISI 441

    Energy Technology Data Exchange (ETDEWEB)

    Salgado, Maria de Fatima; Santos, Diego Machado dos; Oliveira, Givanilson Brito de, E-mail: fatima.salgado@pq.cnpq.br [Universidade Estadual do Maranhao (CESC/UEMA), Caxias, MA (Brazil). Centro de Estudos Superiores; Rodrigues, Samara Clotildes Saraiva; Brandim, Ayrton de Sa [Instituto Federal do Piaui (PPGEM/IFPI), PI (Brazil); Lins, Vanessa de Freitas Cunha [Universidade Federal de Minas Gerais (IFMG), MG (Brazil)

    2014-07-01

    Stainless steels have many industrial applications. The cyclic oxidation of ferritic stainless steels technical and scientific importance presents, because they are less susceptible to peeling the austenitic alloys. For the purpose of investigating the behavior of these steels under thermal cycling, cyclic oxidation of AISI 409, AISI 441 and AISI 439 was carried out in a tubular furnace under two different conditions: oxidation by dipping the steel in the synthetic condensate for 10h and without oxidation immersion in the condensate, for up to 1500h at 300° C temperature. Using techniques: SEM, EDS and XRD revealed a microstructure with increased oxidation in the samples were immersed in the condensate. The oxide film remained intact during oxidation for steels 439 and 441 409 The Steel immersed in the condensate was rupture of the film after the 20th cycle of oxidation. The chemical characterization of the films allowed the identification of elements: Chromium, Iron, Aluminium and Silicon To a great extent, Cr{sub 2}O{sub 3}. (author)

  13. AFM and TEM study of cyclic slip localization in fatigued ferritic X10CrAl24 stainless steel

    Czech Academy of Sciences Publication Activity Database

    Man, Jiří; Petrenec, Martin; Obrtlík, Karel; Polák, Jaroslav

    2004-01-01

    Roč. 52, č. 19 (2004), s. 5551-5561 ISSN 1359-6454 R&D Projects: GA ČR GA106/00/D055; GA ČR GA106/01/0376; GA AV ČR IAA2041201 Institutional research plan: CEZ:AV0Z2041904 Keywords : ferritic steel * fatigue * persistent slip band Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 3.490, year: 2004

  14. Theoretical modelling of iron nitriding coupled with a nanocrystallisation treatment. Application to numerical predictions for ferritic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Panicaud, B., E-mail: benoit.panicaud@utt.fr [ICD-LASMIS, Universite de Technologie de Troyes (UTT), UMR CNRS 6279, 12 rue Marie Curie, 10010 Troyes (France); Chemkhi, M.; Roos, A.; Retraint, D. [ICD-LASMIS, Universite de Technologie de Troyes (UTT), UMR CNRS 6279, 12 rue Marie Curie, 10010 Troyes (France)

    2012-06-15

    This paper analyses a recently developed duplex process combining nitriding with nanocrystallisation. A model is proposed to show how nitrogen diffusion mechanisms are modified within ferritic steels due to the nanostructure near the top surface. This model is based on micro-mechanical and micro-physical approaches, and also on the thermodynamics of irreversible processes. It takes into account size effects influencing the nitrogen diffusion, including mechanical stresses at the different length scales. Several models are investigated and numerical applications are performed. The results are compared to literature in order to demonstrate the generality of the present methodology.

  15. High-temperature in-situ TEM straining of the interaction with dislocations and particles for Cu-added ferritic stainless steel.

    Science.gov (United States)

    Kobayashi, Shuhei; Kaneko, Kenji; Yamada, Kazuhiro; Kikuchi, Masao; Kanno, Norihiro; Hamada, Junichi

    2014-11-01

    IntroductionCu is always present in the matrix when ferritic steels were prepared from ferrous scrap. When the ferritic steels are aged thermally, Cu precipitates start appear and disperse finely and homogeneously [1], which may make the steels strengthened by precipitation hardening. In this study, the interaction between Cu precipitates and dislocations was exmined via high-temperature in-situ TEM straining. ExperimentalCu-added ferritic stainless steel (Fe-18.4%Cr-1.5%Cu) was used in the present study. Specimen was aged at1073 K for 360 ks. Samples for TEM observation were prepared by focused ion beam (FIB; Quanta 3D 200i) method. Microstructure of specimen was analyzed by JEM-3200FSK and high-temperature in-situ TEM straining was conducted using JEM-1300NEF. Results and discussionInteraction between Cu precipitates and dislocation is seen from consecutive TEM images acquired by in-situ TEM straining at 1073 K, as shown in Fig.1. The size of Cu precipitates was about 70 nm and several dislocations were present within the field of view. In particular, progressing dislocations contacted with the Cu precipitate at right angle, as indicated by arrows in Fig.1 (b) to (d). This result implies that there is an attractive interaction between dislocations and the Cu precipitate. This is attributed to the fact that Stress field of dislocations was easily relaxed in interface between the Cu precipitate and matrix because of lattice and interface diffusion as well as slip in the interface [2,3]. Furthermore, dislocations pass through the particle after contacting it, so that the interaction with dislocations and particles should be explained by Srolovitz mechanism [4].jmicro;63/suppl_1/i28/DFU083F1F1DFU083F1Fig. 1.TEM images foucused on interaction with dislocations and partticles. © The Author 2014. Published by Oxford University Press on behalf of The Japanese Society of Microscopy. All rights reserved. For permissions, please e-mail: journals.permissions@oup.com.

  16. Electrochemical study of the AISI 409 ferritic stainless steel: passive film stability and pitting nucleation and growth

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Juliana Sarango de [Universidade Federal de São Paulo (UNIFESP), Diadema, SP (Brazil). Departamento de Ciências Exatas e da Terra; Oliveira, Leandro Antônio de; Antunes, Renato Altobelli, E-mail: renato.antunes@ufabc.edu.br [Universidade Federal do ABC (CECS/UFABC), Santo André, SP (Brazil). Centro de Engenharia, Modelagem e Ciências Sociais Aplicadas; Sayeg, Isaac Jamil [Universidade de São Paulo (USP), SP (Brazil). Instituto de Geociências

    2017-11-15

    The aim of the present work was to study the passive film stability and pitting corrosion behavior of the AISI 409 stainless steel. The electrochemical tests were carried out in 0.1 M NaCl solution at room temperature. The general electrochemical behavior was assessed using electrochemical impedance spectroscopy (EIS) measurements whereas the semiconducting properties of the passive film were evaluated by the Mott-Schottky approach. Pitting corrosion was investigated using potentiodynamic and potentiostatic polarization tests. Surface morphology was examined using confocal laser scanning microscopy and scanning electron microscopy (SEM). Energy dispersive X-ray spectroscopy (EDS) analyses were carried out to identify the composition of precipitates that could act as preferential sites for the onset of pitting corrosion. The results showed that the passive film presents n-type semiconductive behavior. Grain boundaries played an important role as pitting initiation sites for the AISI 409 stainless steel. (author)

  17. Electrochemical study of the AISI 409 ferritic stainless steel: passive film stability and pitting nucleation and growth

    International Nuclear Information System (INIS)

    Souza, Juliana Sarango de; Oliveira, Leandro Antônio de; Antunes, Renato Altobelli; Sayeg, Isaac Jamil

    2017-01-01

    The aim of the present work was to study the passive film stability and pitting corrosion behavior of the AISI 409 stainless steel. The electrochemical tests were carried out in 0.1 M NaCl solution at room temperature. The general electrochemical behavior was assessed using electrochemical impedance spectroscopy (EIS) measurements whereas the semiconducting properties of the passive film were evaluated by the Mott-Schottky approach. Pitting corrosion was investigated using potentiodynamic and potentiostatic polarization tests. Surface morphology was examined using confocal laser scanning microscopy and scanning electron microscopy (SEM). Energy dispersive X-ray spectroscopy (EDS) analyses were carried out to identify the composition of precipitates that could act as preferential sites for the onset of pitting corrosion. The results showed that the passive film presents n-type semiconductive behavior. Grain boundaries played an important role as pitting initiation sites for the AISI 409 stainless steel. (author)

  18. In-service behaviour of creep strength enhanced ferritic steels Grade 91 and Grade 92 – Part 2 weld issues

    International Nuclear Information System (INIS)

    Parker, Jonathan

    2014-01-01

    In Creep Strength Enhanced Ferritic steels control of both composition and heat treatment of the parent steel is necessary to avoid producing components which have properties below the minimum expected by applicable codes. The degree of tempering involved in manufacture will modify the material hardness. While under most conditions hardness is reduced by tempering, exceeding the AC 1 temperature can lead to an increase in hardness. In this heat treatment the properties will be relatively poor even though the measured hardness may be apparently acceptable. Thus, care should be exercised in imposing an acceptance test of components based on simple hardness alone. Differences in parent material heat treatment and composition apparently have remarkably little influence on the creep life of the heat affect zone (HAZ). Thus, Type IV cracking in the fine grained or intercritically heat treated regions of the HAZ does not appear to directly depend on the strength of the base steel. This form of in-service damage is relatively difficult to detect using traditional methods of non-destructive testing. Moreover, since repeated heat treatment leads to over tempering and a degradation of properties, specific procedures for making and then lifing repair welds are required. The present paper summarizes examples of damage and discusses best option repairs. -- Highlights: ► For many components damage in the weld heat affected zone will be the primary source of in-service problems. ► Repair approaches should consider the influence of heat flow on metallurgical transformations. ► Both development of residual stresses and the local properties of the constituent zones influence Type IV damage. ► Serviceability of components in the creep range must consider stress, temperature and applicable material properties

  19. Micro friction stir lap welding of AISI 430 ferritic stainless steel: a study on the mechanical properties, microstructure, texture and magnetic properties

    Science.gov (United States)

    Mostaan, Hossein; Safari, Mehdi; Bakhtiari, Arash

    2018-04-01

    In this study, the effect of friction stir welding of AISI 430 (X6Cr17, material number 1.4016) ferritic stainless steel is examined. Two thin sheets with dimensions of 0.4 × 50 × 200 mm3 are joined in lap configuration. Optical microscopy and field emission electron microscopy were used in order to microstructural evaluations and fracture analysis, respectively. Tensile test and microhardness measurements are employed in order to study the mechanical behaviors of welds. Also, vibrational sample magnetometry (VSM) is employed for characterizing magnetic properties of welded samples. Texture analysis is carried out in order to clarify the change mechanism of magnetic properties in the welded area. The results show that AISI 430 sheets are successfully joined considering both, the appearance of the welding bead and the strength of the welded joint. It is found that by friction stir welding of AISI 430 sheets, texture components with easy axes magnetization have been replaced by texture components with harder magnetization axes. VSM analysis showed that friction stir welding leads to increase in residual induction (Br) and coercivity (Hc). This increase is attributed to the grain refining due the friction stir welding and formation of texture components with harder axes of magnetizations.

  20. Influence of M-TIG and A-TIG Welding Process on Microstructure and Mechanical Behavior of 409 Ferritic Stainless Steel

    Science.gov (United States)

    Vidyarthy, R. S.; Dwivedi, D. K.; Vasudevan, M.

    2017-03-01

    The current study investigates the effects of activating flux tungsten inert gas welding (A-TIG) and multipass tungsten inert gas welding (M-TIG) on the weld morphology, angular distortion, microstructures and mechanical properties when welding 8-mm-thick 409 ferritic stainless steel (FSS). SiO2 was used as activating flux for A-TIG welding, while SUPERTIG ER309L was used as filler for M-TIG welding. Bead-on-plate weld trials were carried out to obtain the full penetration by using different combinations of flux coating density, welding speed and welding current. An optical microscope, field emission scanning microscope (FESEM), and x-ray diffractometer were used for the metallurgical characterizations. Vickers hardness, tensile test, Charpy toughness test, and creep behavior test were carried out to evaluate the mechanical properties of the base and weld metals. Experimental results indicate that the A-TIG process can increase the joint penetration and tends to reduce the angular distortion of the 409 FSS weldment. The A-TIG welded joint also exhibited greater mechanical strength. However, a critically low Charpy toughness was measured for the A-TIG weld fusion zone, which was later sufficiently improved after post weld heat treatment (PWHT). It was concluded that PWHT is mandatory for A-TIG welded 409 FSS.

  1. Influences of Mo and W on the precipitation of secondary phases and the associated localized corrosion and embrittlement in 29%Cr ferritic stainless steels

    International Nuclear Information System (INIS)

    Park, Chan Jin; Ahn, Myung Kyu; Kwon, Hyuk Sang

    2005-01-01

    Influences of molybdenum (Mo) substitution by tungsten (W) on the formation kinetics of secondary phases and the associated localized corrosion and embrittlement of Fe-29Cr-4Mo. Fe-29Cr-4W, and Fe-29Cr-8W ferritic stainless steels were investigated. Fine χ phase formed first in grain boundaries in an early stage of aging and it was gradually substituted by σ phase with further aging. The precipitation rate of σ phase appears to be determined by both the diffusion rates of W and Mo for the formation of the σ phase as well as by the affinity of χ phase, as a competitor, for the elements. Due to the high affinity of χ phase for W with a slow diffusion rate, the nucleation of σ phase was significantly delayed in Fe-29Cr-4W and Fe-29Cr-8W alloys compared with that in Fe-29Cr-4Mo alloy. In addition, the deterioration of ductility and localized corrosion resistance by the precipitation of secondary phases was significantly retarded in Fe-29Cr-4W alloy compared with that in Fe-29Cr-4Mo alloy, due to the delayed precipitation of secondary phases in Fe-29Cr-4W alloy. In particular, retardation of degradation in localized corrosion resistance by the formation of σ phase, which induced significant depletion of Cr and W (or Mo) around the phase, was prominent in the W-containing alloys. The W-containing alloys exhibited effective delay of σ phase formation

  2. Mechanical analysis of ferritic stainless steel applied in radiation tubes in high temperature; Analise mecanica de acos inoxidaveis ferriticos aplicados em tubos de radiacao em altas temperaturas

    Energy Technology Data Exchange (ETDEWEB)

    Moreto, J.A.; Ponte, H.A.; Oliveira, V.L.; Silva, C.A. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil)

    2008-07-01

    Nowadays Brazilian oil refineries face an important challenge: to adjust their units to the processing of more aggressive crudes. The use of this kind of oil has caused an increase on corrosion on process streams in high temperatures. This study's objective is to evaluate the changes in mechanic properties and phases processing occurred in tubes from de radiation furnaces type A268/446 Tp ferritic stainless steel tubes used in conditions of high temperatures. For comparison samples of the APM/Kanthal alloy tube were examined. Hot tensile tests were performed in the studied materials evidence bodies. The evidence bodies for the hot tensile tests were extracted from the longitudinal position of the tubes and were machined with cylindrical shape with threads. There was a series of trials for each tube (at different traction speeds) at temperature of 600 deg C. With the traction test it was possible to evaluate resistance and ductility characteristics and was used to establish criteria for quality control to ensure satisfactory performance in certain applications. Data testing creep were performed in the evidence bodies taken from the longitudinal position of the tubes in constant charge form. Data testing creep were executed in the constant stress mode at various levels of temperature. Through data testing creep it was possible to predict for how long the material is good for use. Data from testing creep were treated by the method of Larson and Miller. (author)

  3. Correlation between residual stress and plastic strain amplitude during low cycle fatigue of mechanically surface treated austenitic stainless steel AISI 304 and ferritic-pearlitic steel SAE 1045

    Energy Technology Data Exchange (ETDEWEB)

    Nikitin, I. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)], E-mail: Ivan.Nikitin@infineon.com; Besel, M. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)

    2008-09-15

    Mechanical surface treatments such as deep rolling are known to affect the near-surface microstructure and induce, e.g. residual stresses and/or increase the surface hardness. It is well known that, e.g. compressive residual stress states usually increase the lifetime under fatigue loading. The stress relaxation behaviour and the stability of the residual stress during fatigue loading depend on the mechanical surface treatment method. In this paper three different surface treatments are used and their effects on the low cycle fatigue behaviour of austenitic stainless steel (AISI 304) and ferritic-pearlitic steel (SAE 1045) are investigated. X-ray diffraction is applied for the non-destructive evaluation of the stress state and the microstructure. It is found that consecutive deep rolling and annealing as well as high temperature deep rolling produce more stable near-surface stress states than conventional deep rolling at room temperature. The plastic strain amplitudes during fatigue loading are measured and it is shown that they correlate well with the induced residual stress and its relaxation, respectively. Furthermore, Coffin-Manson plots are presented which clearly show the correlation between the plastic strain amplitude and the fatigue lifetime.

  4. Small punch tensile/fracture test data and 3D specimen surface data on Grade 91 ferritic/martensitic steel from cryogenic to room temperature.

    Science.gov (United States)

    Bruchhausen, Matthias; Lapetite, Jean-Marc; Ripplinger, Stefan; Austin, Tim

    2016-12-01

    Raw data from small punch tensile/fracture tests at two displacement rates in the temperature range from -196 °C to room temperature on Grade 91 ferritic/martensitic steel are presented. A number of specimens were analyzed after testing by means of X-ray computed tomography (CT). Based on the CT volume data detailed 3D surface maps of the specimens were established. All data are open access and available from Online Data Information Network (ODIN)https://odin.jrc.ec.europa.eu. The data presented in the current work has been analyzed in the research article "On the determination of the ductile to brittle transition temperature from small punch tests on Grade 91 ferritic-martensitic steel" (M. Bruchhausen, S. Holmström, J.-M. Lapetite, S. Ripplinger, 2015) [1].

  5. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial; Estudo da resistencia a corrosao do aco inoxidavel ferritico AISI 444 para aplicacao como biomaterial

    Energy Technology Data Exchange (ETDEWEB)

    Marques, Rogerio Albuquerque

    2014-09-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  6. Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José, E-mail: luana_alves_barbosa@hotmail.com, E-mail: wrrc@cdtn.br, E-mail: jjv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B., E-mail: estevess@demet.ufmg.br, E-mail: marchezini@demet.ufmg.br, E-mail: dsantos@demet.ufmg.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

    2017-07-01

    Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

  7. Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

    International Nuclear Information System (INIS)

    Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José; Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B.

    2017-01-01

    Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

  8. Acoustic emission during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches

    International Nuclear Information System (INIS)

    Mukhopadhyay, C.K.; Jayakumar, T.; Baldev Raj

    1996-01-01

    Acoustic emission generated during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches has been studied. The extent of acoustic activity generated depends on notch tip severity, notch tip blunting and tearing of the notches. The equation N=AK m applied to the acoustic emission data of the notched specimens has shown good correlation. Acoustic emission technique can be used to estimate the size of an unknown notch. (author)

  9. Aging degradation of cast stainless steel

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1985-10-01

    A program is being conducted to investigate the significance of in-service embrittlement of cast-duplex stainless steels under light-water reactor operating conditions. Data from room-temperature Charpy-impact tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and compared with results from other studies. Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or in reactor service have been characterized. The results indicate that at least two processes contribute to the low-temperature embrittleent of duplex stainless steels, viz., weakening of the ferrite/austenite phase boundary by carbide precipitation and embrittlement of ferrite matrix by the formation of additional phases such as G-phase, Type X, or the α' phase. Carbide precipitation has a significant effect on the onset of embrittlement of CF-8 and -8M grades of stainless steels aged at 400 or 450 0 C. The existing correlations do not accurately represent the embrittlement behavior over the temperature range 300 to 450 0 C. 18 refs., 13 figs

  10. Effect of annealing temperature on microstructure of ferritic stainless steels with high Mo content; Efeito da temperatura de recozimento na microestrutura em acos inoxidaveis ferriticos com alto teor de Mo

    Energy Technology Data Exchange (ETDEWEB)

    Abreu, H.F.G.; Miranda, H.C. [Universidade Federal do Ceara (UFC), Fortaleza (Brazil). Dept. de Engenharia Metalurgica e de Materiais; Herculano, L.F.G. [Universidade Federal do Ceara (UFC), Fortaleza (Brazil). Lab. de Caracterizacao de Materiais; Tavares, S.S.M. [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil). Dept. de Engenharia Mecanica

    2006-07-01

    The petroleum refined in Brazilian refining plants is characterized by its high content of sulphur. This fact has increased problems related to naphtenic corrosion. It is known by the experience in refining that steels with high contents of Mo present good naphtenic corrosion resistance. This papers studied aspects referring to mechanical properties and microstructure of high Mo ferritic stainless steels developed in laboratory as a function of annealing temperature. Results showed that temperatures between 1000 and 1050 deg C were more suitable to the steels studied. (author)

  11. Reaction behavior between B{sub 4}C, 304 grade of stainless steel and Zircaloy at 1473 K

    Energy Technology Data Exchange (ETDEWEB)

    Sasaki, Ryosuke [Institute of Multidisciplinary Research Advanced Material, Tohoku University, 1-1 Katahira 2, Aoba-ku, Sendai (Japan); Ueda, Shigeru, E-mail: tie@tagen.tohokku.ac.jp [Institute of Multidisciplinary Research Advanced Material, Tohoku University, 1-1 Katahira 2, Aoba-ku, Sendai (Japan); Kim, Sun-Joong [Dept. of Materials Science and Engineering, Chosun University, 309, Pilmun-daero, Dong-gu, Gwangju (Korea, Republic of); Gao, Xu; Kitamura, Shin-ya [Institute of Multidisciplinary Research Advanced Material, Tohoku University, 1-1 Katahira 2, Aoba-ku, Sendai (Japan)

    2016-08-15

    For a better understanding of the decommissioning of the Fukushima-daiichi nuclear power plant, the melting behavior of the control blade and the channel box should be clarified. In Fukushima nuclear reactor, the channel box was made of Zircaloy-4, and the control rode is made of B{sub 4}C together with stainless steel cladding and sheath. In the study, the interaction among B{sub 4}C, stainless steel (SUS), and Zircaloy-4 was investigated at 1473 K in either argon or air atmosphere. In argon, Zircaloy is melted by the diffusion of elements from SUS, and SUS was melted at 1473 K by the diffusion of C and B. In air, SUS reacted with B{sub 2}O{sub 3} and formed an oxides melt firstly. Then, the oxidized Zircaloy contacted with this melt and fused. Moreover, the progress of core melting process during severe accident under different atmospheres was firstly discussed. - Highlights: • The interaction among the system of B{sub 4}C, grade 304 stainless steel and Zircaloy-4 were studied at 1473 K in Ar and air. • In argon, Zircaloy is melted by the diffusion of elements from SUS, and SUS was melted by the diffusion of C and B. • In air, SUS reacted with B{sub 2}O{sub 3} and formed an oxides melt. Then, the oxidized Zircaloy contacted with this melt and fused.

  12. Weldability of Stainless Steels

    International Nuclear Information System (INIS)

    Saida, Kazuyoshi

    2010-01-01

    It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

  13. Low activation ferritic alloys

    Science.gov (United States)

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  14. Application Feasibility of PRE 50 grade Super Austenitic Stainless Steel as a Steam Generator Tubing

    Energy Technology Data Exchange (ETDEWEB)

    Park, Yong Soo [Yonsei University, Seoul (Korea, Republic of); Kim, Young sik [Andong National University, Andong (Korea, Republic of); Kim, Taek Jun; Kim, Sun Tae; Park, Hui Sang [Yonsei University, Seoul (Korea, Republic of)

    1997-07-01

    The aim of this study is to evaluate the properties of the super austenitic stainless steel, SR-50A for application as steam generator tubing material. The microstructure, mechanical properties, corrosion properties, were analyzed and the results were compared between super austenitic stainless steel and Alloy 600 and Alloy 690. Super austenitic stainless steel, SR-50A is superior to Alloy 600, Alloy 690 and Alloy 800 in the mechanical properties(tensile strength, yield strength, and elongation). It was investigated that thermal conductivity of SR-50A was higher than Alloy 600. As a result of thermal treatment on super stainless steel, SR-50A, caustic SCC resistance was increased and its resistance was as much as Alloy 600TT and Alloy 690TT. In this study, optimum thermal treatment condition to improve the caustic corrosion properties was considered as 650 deg C or 550 deg C 15 hours. However, it is necessary to verify the corrosion mechanism and to prove the above results in the various corrosive environments. 27 refs., 6 tabs., 59 figs. (author)

  15. Comparison of corrosion performance of grade 316 and grade 347H stainless steels in molten nitrate salt

    Science.gov (United States)

    Trent, M. C.; Goods, S. H.; Bradshaw, R. W.

    2016-05-01

    Stainless steel samples machined from SA-312 TP316 and SA-213 TP347H pipe were exposed to a molten nitrate salt environment at 600°C (1112°F) for up to 3000 hours in order to generate corrosion rates for use in concentrated solar power (CSP) facilities. Descaled weight loss measurements were made at 1000, 2000, and 3000 hours, with optical and scanning electron microscopy being performed on samples at the longest exposure time. The 316 and 347H alloys exhibited metal losses of 4.4 and 4.8 um respectively at 3000 hours. A linear fit to the data sets yielded annualized metal loss rates of 8.4 and 8.8 um/yr. The oxides were relatively uniform in thickness and multilayered. The inner layer consisted of a (Fe, Cr)-spinel with appreciable amounts of Mn while the outer layer was an oxide composed of only Fe. No pitting, intergranular attack, or other localized attack was found, despite the presence of a sensitized microstructure in both alloys and chloride impurity in the salt mixture. The observations presented here indicate that the two alloys perform quite comparably with respect to molten salt-induced corrosion and in that regard; either would be expected to perform satisfactorily in the intended application.

  16. Functionally graded material of 304L stainless steel and inconel 625 fabricated by directed energy deposition: Characterization and thermodynamic modeling

    International Nuclear Information System (INIS)

    Carroll, Beth E.; Otis, Richard A.; Borgonia, John Paul; Suh, Jong-ook; Dillon, R. Peter; Shapiro, Andrew A.; Hofmann, Douglas C.; Liu, Zi-Kui; Beese, Allison M.

    2016-01-01

    Many engineering applications, particularly in extreme environments, require components with properties that vary with location in the part. Functionally graded materials (FGMs), which possess gradients in properties such as hardness or density, are a potential solution to address these requirements. The laser-based additive manufacturing process of directed energy deposition (DED) can be used to fabricate metallic parts with a gradient in composition by adjusting the volume fraction of metallic powders delivered to the melt pool as a function of position. As this is a fusion process, secondary phases may develop in the gradient zone during solidification that can result in undesirable properties in the part. This work describes experimental and thermodynamic studies of a component built from 304L stainless steel incrementally graded to Inconel 625. The microstructure, chemistry, phase composition, and microhardness as a function of position were characterized by microscopy, energy dispersive spectroscopy, X-ray diffraction, and microindentation. Particles of secondary phases were found in small amounts within cracks in the gradient zone. These were ascertained to consist of transition metal carbides by experimental results and thermodynamic calculations. The study provides a combined experimental and thermodynamic computational modeling approach toward the fabrication and evaluation of a functionally graded material made by DED additive manufacturing.

  17. High-Temperature Phase Equilibria of Duplex Stainless Steels Assessed with a Novel In-Situ Neutron Scattering Approach

    Science.gov (United States)

    Pettersson, Niklas; Wessman, Sten; Hertzman, Staffan; Studer, Andrew

    2017-04-01

    Duplex stainless steels are designed to solidify with ferrite as the parent phase, with subsequent austenite formation occurring in the solid state, implying that, thermodynamically, a fully ferritic range should exist at high temperatures. However, computational thermodynamic tools appear currently to overestimate the austenite stability of these systems, and contradictory data exist in the literature. In the present work, the high-temperature phase equilibria of four commercial duplex stainless steel grades, denoted 2304, 2101, 2507, and 3207, with varying alloying levels were assessed by measurements of the austenite-to-ferrite transformation at temperatures approaching 1673 K (1400 °C) using a novel in-situ neutron scattering approach. All grades became fully ferritic at some point during progressive heating. Higher austenite dissolution temperatures were measured for the higher alloyed grades, and for 3207, the temperature range for a single-phase ferritic structure approached zero. The influence of temperatures in the region of austenite dissolution was further evaluated by microstructural characterization using electron backscattered diffraction of isothermally heat-treated and quenched samples. The new experimental data are compared to thermodynamic calculations, and the precision of databases is discussed.

  18. Plasma discharge in ferritic first wall vacuum vessel of the Hitachi Tokamak HT-2

    International Nuclear Information System (INIS)

    Abe, Mitsushi; Nakayama, Takeshi; Asano, Katsuhiko; Otsuka, Michio

    1997-01-01

    A tokamak discharge with ferritic material first wall was tried successfully. The Hitachi Tokamak HT-2 had a stainless steel SUS304 vacuum vessel and modified to have a ferritic plate first wall for experiments to investigate the possibility of ferritic material usage in magnetic fusion devices. The achieved vacuum pressure and times used for discharge cleaning was roughly identical with the stainless steel first wall or the original HT-2. We concluded that ferritic material vacuum vessel is possible for tokamaks. (author)

  19. Expanded austenite in nitrided layers deposited on austenitic and super austenitic stainless steel grades

    International Nuclear Information System (INIS)

    Casteletti, L.C.; Fernandes, F.A.P.; Heck, S.C.; Gallego, J.

    2010-01-01

    In this work nitrided layers deposited on austenitic and super austenitic stainless steels were analyzed through optical microscopy and X-rays diffraction analysis (XRD). It was observed that the formation of N supersaturated phase, called expanded austenite, has promoted significant increment of hardness (> 1000HV). XRD results have indicated the anomalous displacement of the diffracted peaks, in comparison with the normal austenite. This behavior, combined with peaks broadening, it was analyzed in different nitriding temperatures which results showed good agreement with the literature. (author)

  20. Diffusion Couple Alloying of Refractory Metals in Austenitic and Ferritic/Martensitic Steels

    Science.gov (United States)

    2012-03-01

    stainless steel and ferritic/ martensitic steel can vary from structural and support components in the reactor core to reactor fuel...of ferritic/ martensitic steels compared to type 316 stainless steel after irradiation in Experimental Breeder Reactor-II at 420 ºC to ~80dpa (From...ferritic martensitic steel at Sandia National Laboratories. The 316 stainless steel had a certified composition of:

  1. Friction Stir Welding of HT9 Ferritic-Martensitic Steel: An Assessment of Microstructure and Properties

    Science.gov (United States)

    2013-06-01

    report of FSW on a ferritic- martensitic stainless steel is the work of Chung, which applied this approach to a dissimilar weld between F82H (ferritic... martensitic ) and SUS304 (austenitic stainless ) [43]. 7 D. CORROSION OF FERRITIC/ MARTENSITIC STEELS IN HIGH TEMPERATURE MOLTEN SALT COOLANTS In...Philadelphia, PA, 1992, pp. 1267–1286, March 1990. [15] S. Rosenwasser, ―The application of martensitic stainless steels in a lifelong fusion first wall

  2. Evolution of stainless steels in nuclear industry

    International Nuclear Information System (INIS)

    Tavassoli, Farhad

    2010-01-01

    Starting with the stainless steels used in the conventional industry, their adoption and successive evolutions in the nuclear industry, from one generation of nuclear reactors to another, is presented. Specific examples for several steels are given, covering fabrication procedures, qualification methods, property databases and design allowable stresses, to show how the ever-increasing demands for better performance and reliability, in particular under neutron irradiation, have been met. Particular attention is paid to the austenitic stainless steels types 304L, 316L, 316L(N), 316L(N)-IG, titanium stabilized grade 321, precipitation strengthened alloy 800, conventional and low activation ferritic/martensitic steels and their oxygen dispersion strengthening (ODS) derivatives. For each material, the evolution of the associated filler metal and welding techniques are also presented. (author)

  3. Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Gopi, D., E-mail: dhanaraj_gopi@yahoo.com [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Centre for Nanoscience and Nanotechnology, Periyar University, Salem 636 011, Tamilnadu (India); Rajeswari, D. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); Ramya, S. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Sekar, M. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); R, Pramod; Dwivedi, Jishnu [Industrial and Medical Accelerator Section, Raja Ramanna Centre for Advanced Technology, Indore 452 013, Madhya Pradesh (India); Kavitha, L., E-mail: louiskavitha@yahoo.co.in [Centre for Nanoscience and Nanotechnology, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); Ramaseshan, R. [Thin film and Coatings Section, Surface and Nanoscience Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

    2013-12-01

    The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

  4. Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

    Science.gov (United States)

    Gopi, D.; Rajeswari, D.; Ramya, S.; Sekar, M.; R, Pramod; Dwivedi, Jishnu; Kavitha, L.; Ramaseshan, R.

    2013-12-01

    The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

  5. Investigations into the fatigue behaviour of nuclear grades of austenitic stainless steel

    International Nuclear Information System (INIS)

    Mann, J.

    2015-01-01

    Full text of publication follows. Fatigue is an important problem within the nuclear industry due to the complex combination of thermal and mechanical loading that components experience during the operation of a nuclear reactor. Austenitic stainless steels are widely used within nuclear reactors for a number of applications including piping systems and pressure vessels. A number of studies have shown that austenitic stainless steel components operating within a light water reactor (LWR) environment may experience a significant reduction in fatigue life under certain circumstances, however the precise mechanisms responsible for the reduction are still not fully understood. The effects of environment are included in some fatigue assessment methods, however these are generally considered to be over-conservative and predicted fatigue lifetimes are not reflected well by service experience. This project aims to enhance the understanding of fatigue in both air and LWR environments through the synergistic use of a wide range of different microscopy techniques. It is expected that a better understanding of each of the different stages of fatigue will lead to more accurate fatigue predictions that ultimately result in better and safer lifetime predictions. This paper focuses on introducing the background behind the project, highlighting the current methods for assessing fatigue lifetimes and the motivations for the current research. The results of various initial microscopic investigations are presented, with a focus on a number of novel applications using laser scanning confocal microscopy to perform large scale analyses of fatigue fracture surfaces and test specimen gauge length surfaces. The use of surface replicas in conjunction with laser scanning confocal microscopy is discussed along with its potential applications for the assessment of fatigue damage in in-service components. Initial finite element modelling of crack growth within fatigue test specimens is discussed

  6. Soldagem de um aço inoxidável ferrítico com o processo A-TIG Ferritic stainless steel welding with the A-TIG process

    Directory of Open Access Journals (Sweden)

    Alessandra Gois Luciano de Azevedo

    2009-03-01

    Full Text Available O processo de soldagem TIG com fluxo (processo A-TIG apresenta como principal vantagem a possibilidade de se obter uma maior penetração do cordão de solda empregando os mesmos parâmetros de soldagem do processo TIG convencional. Diversos estudos mostram a influência dos fluxos ativos sobre as características geométricas das soldas em aços inoxidáveis austeníticos, porém pouco se sabe sobre a influência deste processo nas características geométricas e metalúrgicas de cordões de solda em aços inoxidáveis ferríticos. Neste trabalho são aplicados diferentes tipos de fluxo na soldagem de aço inoxidável ferrítico com o objetivo de verificar possíveis influências no perfil do cordão de solda, no seu aspecto visual, na microestrutura, na dureza da zona fundida e na resistência ao impacto (ensaio Charpy. As soldagens "bead-on-plate" foram realizadas sem metal de adição. Foram utilizados seis tipos de fluxo, sendo um óxido elaborado em laboratório (TiO2 e cinco fluxos comerciais. Os resultados mostraram que a utilização do fluxo permite um aumento na penetração com mudanças significativas no aspecto do cordão de solda. Verificou-se ainda que a microestrutura e a dureza do cordão de solda do aço estudado não foram afetadas pelo tipo de fluxo utilizado, com a microestrutura analisada em microscópio óptico. O aço em estudo mostrou um alto grau de fragilidade à temperatura ambiente.The A-TIG welding process presents as main advantage the possibility of increase in the penetration depth using the same parameters as conventional TIG welding. Many researchers show the influence of the active flux on the weld geometry in austenitic stainless steel, however little it is known of the influence of this process in the weld fillet shape and metallurgic characteristics of the weld fillet in ferritic stainless steel. In this work different types of flux are applied with the objective to verify possible influences on the weld

  7. Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading; Plasticite cyclique d'un acier inoxydable austeno-ferritique sous chargement biaxial non-proportionnel

    Energy Technology Data Exchange (ETDEWEB)

    Aubin, V

    2001-11-15

    Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10{sup -5}) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

  8. Hydrogen effects in stainless steel

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1983-01-01

    The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

  9. Novel chitosan/diclofenac coatings on medical grade stainless steel for hip replacement applications

    Science.gov (United States)

    Finšgar, Matjaž; Uzunalić, Amra Perva; Stergar, Janja; Gradišnik, Lidija; Maver, Uroš

    2016-05-01

    Corrosion resistance, biocompatibility, improved osteointegration, as well the prevention of inflammation and pain are the most desired characteristics of hip replacement implants. In this study we introduce a novel multi-layered coating on AISI 316LVM stainless steel that shows promise with regard to all mentioned characteristics. The coating is prepared from alternating layers of the biocompatible polysaccharide chitosan and the non-steroid anti-inflammatory drug (NSAID), diclofenac. Electrochemical methods were employed to characterize the corrosion behavior of coated and uncoated samples in physiological solution. It is shown that these coatings improve corrosion resistance. It was also found that these coatings release the incorporated drug in controlled, multi-mechanism manner. Adding additional layers on top of the as-prepared samples, has potential for further tailoring of the release profile and increasing the drug dose. Biocompatibility was proven on human-derived osteoblasts in several experiments. Only viable cells were found on the sample surface after incubation of the samples with the same cell line. This novel coating could prove important for prolongation of the application potential of steel-based hip replacements, which are these days often replaced by more expensive ceramic or other metal alloys.

  10. The wettability modification of bio-grade stainless steel in contact with simulated physiological liquids by the means of laser irradiation

    International Nuclear Information System (INIS)

    Hao, L.; Lawrence, J.; Li, L.

    2005-01-01

    Early surface events that occur rapidly upon implantation of a biomaterial into biological fluids determine the subsequent response. These involve wetting by physiological liquids followed by adsorption of proteins and cells to the biomaterials surface. A CO 2 laser and high power diode laser (HPDL) were used to modify the surface properties of the material and thus manipulate the wettability of the material and its interaction with physiological liquids. The contact angles, θ, of selected test liquids including simulated physiological liquids shows that the wettability of the stainless steel improved after CO 2 and HPDL treatment. The determined adhesion work of stainless steel towards stimulated physiological fluid enhanced after laser treatment, implying better interaction with the biological liquids. It is demonstrated that the laser could be a novel and controllable technique for enhancing the biocompatibility of bio-grade stainless steel

  11. A XPS study of the Mo effect on passivation behaviors for highly controlled stainless steels in neutral and alkaline conditions

    International Nuclear Information System (INIS)

    Mesquita, Thiago J.; Chauveau, Eric; Mantel, Marc; Nogueira, Ricardo P.

    2013-01-01

    The objective of this work is to study the effect of Mo additions on film passive properties of three different stainless steels (SS) types (austenitic, ferritic and duplex alloys). A comparison between Mo containing (3 wt% Mo) and free Mo (0 wt% Mo) grades of highly controlled laboratory heats was done considering their passive film formed in different aggressive conditions, from neutral to alkaline pH. The presence of oxidized Mo on the passive layer was confirmed by X-ray photoelectron Spectroscopy (XPS). The presence of Mo within the passive film improved the passivity breakdown potential for the duplex and ferritic SS, but seemed to have no effect for austenitic SS.

  12. A XPS study of the Mo effect on passivation behaviors for highly controlled stainless steels in neutral and alkaline conditions

    Energy Technology Data Exchange (ETDEWEB)

    Mesquita, Thiago J., E-mail: thiago.mesquita@ugitech.com [Ugitech Research Center, Avenue Paul Girod, 73403 Ugine Cedex (France); Chauveau, Eric; Mantel, Marc [Ugitech Research Center, Avenue Paul Girod, 73403 Ugine Cedex (France); Nogueira, Ricardo P. [LEPMI UMR 5279 CNRS – Grenoble INP–Université de Savoie–Université Joseph Fourier BP 75, 38402 St Martin d’Hères (France)

    2013-04-01

    The objective of this work is to study the effect of Mo additions on film passive properties of three different stainless steels (SS) types (austenitic, ferritic and duplex alloys). A comparison between Mo containing (3 wt% Mo) and free Mo (0 wt% Mo) grades of highly controlled laboratory heats was done considering their passive film formed in different aggressive conditions, from neutral to alkaline pH. The presence of oxidized Mo on the passive layer was confirmed by X-ray photoelectron Spectroscopy (XPS). The presence of Mo within the passive film improved the passivity breakdown potential for the duplex and ferritic SS, but seemed to have no effect for austenitic SS.

  13. Modern high strength QT, TM and duplex-stainless steels

    International Nuclear Information System (INIS)

    Bocquet, P.; Luxenburger, G.; Porter, D.; Ericsson, C.

    2003-01-01

    Pressure vessels are commonly manufactured with normalised steel grades with a yield strength up to 355 MPa or with austenitic stainless steels when corrosion as to be considered. From three decades, modern steels with higher mechanical properties - up to yield strength of 960 Mpa - are available and largely used for other applications where weight saving is of major importance as per off-shore, bridges, cranes, shipbuilding, line pipes.. The paper presents these modern steel's families - TMCP (Thermo Mechanically Controlled Process), QT (Quenched and Tempered) and Duplex (austeno-ferritic) stainless - in comparison with the normalised and austenitic steel grades. The following aspects are presented: the main mechanical properties (tensile and Charpy) as per the requirements of the standards for pressure equipment; some examples of use of these modern steels in the industry are given; the limitations of the forming conditions are considered; the weldability aspects and welds properties are developed; the interest of the PWHT (Post Weld Heat Treatment) is discussed. (orig.)

  14. Study of the damage processes induced by thermal fatigue in stainless steels F17TNb and R20-12 for automobile application; Etude de l'endommagement en fatigue thermique des aciers inoxydables F17TNb et R20-12 pour application automobile

    Energy Technology Data Exchange (ETDEWEB)

    Bucher, L.

    2004-12-15

    Thermal cycling is the main cause of fatigue failure in automobile exhaust manifolds for which the use of stainless steel now rivals that of cast iron which has been traditionally used. An original fatigue test has been developed by Ugine and ALZ, a stainless steel producer, so as to be able to compare different grades of stainless steel alloys. This test is representative of the thermal conditions encountered in the critical zones of exhaust manifolds. However, it has revealed significant differences in damage processes in the ferritic and austenitic grades tested. The subject of this thesis is the damage processes induced by thermal fatigue in stainless steels used for automotive exhaust manifolds. Two stainless steels were studied: a ferritic grade, F17TNb (17%Cr and stabilized with Ti and Nb), and an austenitic grade, R20-12, containing 20% Cr and 12% Ni. The first objective was to understand the different damage processes induced by thermal fatigue in the ferritic and austenitic grades. The second was to develop a numerical design tool of the thermally tested structures. (author)

  15. Formation of austenite in high Cr ferritic/martensitic steels by high fluence neutron irradiation

    Science.gov (United States)

    Lu, Z.; Faulkner, R. G.; Morgan, T. S.

    2008-12-01

    High Cr ferritic/martensitic steels are leading candidates for structural components of future fusion reactors and new generation fission reactors due to their excellent swelling resistance and thermal properties. A commercial grade 12%CrMoVNb ferritic/martensitic stainless steel in the form of parent plate and off-normal weld materials was fast neutron irradiated up to 33 dpa (1.1 × 10 -6 dpa/s) at 400 °C and 28 dpa (1.7 × 10 -6 dpa/s) at 465 °C, respectively. TEM investigation shows that the fully martensitic weld metal transformed to a duplex austenite/ferrite structure due to high fluence neutron irradiation, the austenite was heavily voided (˜15 vol.%) and the ferrite was relatively void-free; whilst no austenite phases were detected in plate steel. Thermodynamic and phase equilibria software MTDATA has been employed for the first time to investigate neutron irradiation-induced phase transformations. The neutron irradiation effect is introduced by adding additional Gibbs free energy into the system. This additional energy is produced by high energy neutron irradiation and can be estimated from the increased dislocation loop density caused by irradiation. Modelling results show that neutron irradiation reduces the ferrite/austenite transformation temperature, especially for high Ni weld metal. The calculated results exhibit good agreement with experimental observation.

  16. Time dependent design curves for a high nitrogen grade of 316LN stainless steel for fast reactor applications

    Energy Technology Data Exchange (ETDEWEB)

    Ganesh Kumar, J.; Ganesan, V.; Laha, K.; Mathew, M.D., E-mail: mathew@igcar.gov.in

    2013-12-15

    Highlights: • 316LN SS is an important high temperature structural material for sodium cooled fast reactors. • Creep strength of 316LN SS has been increased substantially by increasing the nitrogen content. • Creep design curves based on RCC-MR code procedures have been generated for this new material. • 100,000 h allowable stress at 600 °C increased by more than 40% as a result of doubling the nitrogen content in the steel. - Abstract: Type 316L(N) stainless steel (SS) containing 0.06–0.08 wt.% nitrogen is the major material for reactor assembly components of sodium cooled fast reactors (SFRs). With a view to increase the design life of SFRs to 60 years from the current life of 40 years, studies are being carried out to improve the high temperature creep and low cycle fatigue properties of 316LN SS by increasing the nitrogen content above 0.08 wt.%. In this investigation, the creep properties of a high nitrogen grade of 316LN SS containing 0.14 wt.% nitrogen have been studied. Creep tests were carried out at 550 °C, 600 °C and 650 °C at various stress levels in the range of 140–350 MPa. Creep strength was found to be significantly improved by doubling the nitrogen content in this steel. The maximum rupture life in these tests was 33,000 h. The creep data has been analyzed according to RCC-MR nuclear code procedures in order to generate the creep design curves for the high nitrogen grade of 316LN SS. Allowable stress for 100,000 h at 600 °C increased by more than 38% as a result of doubling the nitrogen content in the steel.

  17. Effect of Long-Term Thermal Exposures on Microstructure and Impression Creep in 304HCu Grade Austenitic Stainless Steel

    Science.gov (United States)

    Dash, Manmath Kumar; Karthikeyan, T.; Mythili, R.; Vijayanand, V. D.; Saroja, S.

    2017-10-01

    This paper presents the results of microstructural evolution and mechanical properties in 304H Cu grade austenite stainless (SS 304HCu) during long-term exposure at high temperatures. The predicted phase composition as a function of temperature obtained using JMatPro® software was confirmed in conjunction with the microstructural evolution characterized by scanning and transmission electron microscopy. Microstructures revealed primary Nb(C,N), M23C6 precipitates at γ-grain boundaries, fine secondary Nb(C,N) intragranular carbides, and a uniform precipitation of <40-nm-sized spherical Cu-rich phase after thermal aging for 10,000 hours at 903 K (630 °C). The impression creep rate at 300 MPa increased by a factor of 20 between 873 K and 923 K (600 °C and 650 °C). The creep rate at 903 K (630 °C) was found to moderately reduce with aging time, signifying the role of Cu-rich phase in improving the creep resistance. The deformation zones and the recrystallization behavior of the plastic zone in creep tested specimen was assessed using Electron backscatter diffraction technique.

  18. Constant Load SCC Initiation Response of Alloy 22 (UNS N06022), Titanium Grade 7 and Stainless Steels at 1050C

    International Nuclear Information System (INIS)

    Young, L.M.; Catlin, G.M.; Andresen, P.L.; Gordon, G.M.

    2002-01-01

    This paper provides an update on research addressing the effects of material condition and applied stress on stress corrosion cracking (SCC) in waste package and drip shield materials for the Yucca Mountain Project. Time-to-failure experiments are being performed on smooth bar tensile specimens in a hot, concentrated, mixed-salt solution chosen to simulate concentrated Yucca Mountain water. The effects of applied stress, welding, surface finish, shot peening, cold work, crevicing, and aging treatment are being investigated for Alloy 22 (UNS N06022). Aging treatments were designed to produce topologically close-packed phases (TCP) and long-range ordering (LRO) and are under investigation as worse-case scenarios for possible microstructures in Alloy 22 (UNS N06022). Titanium Grade 7 and 3 16NG stainless steel are included in the matrix, as they are identified for drip shield and waste package components, respectively. Sensitized 304SS specimens are included in the test matrix to provide benchmark data. This research complements high-resolution crack-growth-rate experiments currently being performed in a parallel research project

  19. Contribution of deformation mechanisms to strength and ductility in two Cr-Mn grade austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hamada, A.S., E-mail: atef_saleh@s-petrol.suez.edu.eg [Materials Engineering Laboratory, Box 4200, University of Oulu, 90014 Oulu (Finland); Metallurgical and Materials Engineering Department, Faculty of Petroleum and Mining Engineering, Suez Canal University, Box 43721, Suez (Egypt); Karjalainen, L.P. [Materials Engineering Laboratory, Box 4200, University of Oulu, 90014 Oulu (Finland); Misra, R.D.K. [Center for Structural and Functional Materials and Chemical Engineering Department, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70504-4130, USA. (United States); Talonen, J. [Outokumpu Oyj, Box 140, FI-02201 Espoo (Finland)

    2013-01-01

    The role of different deformation mechanisms in controlling mechanical properties were studied in two low-Ni, Cr-Mn austenitic stainless steel grades (Types 201 and 201L) by tensile testing and microstructure examinations. Tensile tests were carried out at two different strain rates, 5 Multiplication-Sign 10{sup -4} and 10{sup -2} s{sup -1}, in the temperature range from -80 Degree-Sign C to 200 Degree-Sign C. It was observed that the flow properties and work hardening rate are affected significantly by temperature and strain rate for the concerned steels through variation of deformation mechanism. Deformation-induced austenite-to-martensite transformation (TRIP effect) is the dominant mechanism at temperatures below room temperature. From 50 Degree-Sign C up to 200 Degree-Sign C, plastic deformation is controlled by mechanical twinning (TWIP effect) and dislocation glide. The electron backscattered diffraction (EBSD) technique and transmission electron microscopy (TEM) were employed to study the plastic deformation accommodation and identify the primary deformation mechanisms operating in the deformed steels.

  20. Characterization by X ray diffraction of deleterious phases precipitated in a super duplex stainless steel

    International Nuclear Information System (INIS)

    Pardal, Juan M.; Tavares, Sergio S. Maior; Fonseca, Maria P. Cindra; Montenegro, Talles Ribeiro; Dias, Antonio Jose N.; Almeida, Sergio L. de

    2010-01-01

    In this work the identification and quantification of deleterious phases in two super duplex stainless steels grade UNS S32750, with quite different grain sizes, was performed by X-ray diffraction. The materials were isothermally aged in the 800 . 950 deg C range. Direct comparison method was used to quantify the ferrite phase in each sample. The amount of deleterious phases (σ, χ and γ2) formed was calculated by the difference of the amount of ferrite phase measured in each specimen to the amount of ferrite initially measured in the un-aged steel. The results obtained give an useful contribution to the understanding of kinetics of deleterious phases precipitation in super duplex steels. (author)

  1. Application of ANFIS for analytical modeling of tensile strength of functionally graded steels

    Directory of Open Access Journals (Sweden)

    Ali Nazari

    2012-06-01

    Full Text Available In the present study, the tensile strength of ferritic and austenitic functionally graded steels produced by electroslag remelting has been modeled. To produce functionally graded steels, two slices of plain carbon steel and austenitic stainless steels were spot welded and used as electroslag remelting electrode. Functionally graded steel containing graded layers of ferrite and austenite may be fabricated via diffusion of alloying elements during remelting stage. Vickers microhardness profile of the specimen has been obtained experimentally and modeled with adaptive network-based fuzzy inference systems (ANFIS. To build the model for graded ferritic and austenitic steels, training, testing and validation using respectively 174 and 120 experimental data were conducted. According to the input parameters, in the ANFIS model, the Vickers microhardness of each layer was predicted. A good fit equation which correlates the Vickers microhardness of each layer to its corresponding chemical composition was achieved by the optimized network for both ferritic and austenitic graded steels. Afterwards; the Vickers microhardness of each layer in functionally graded steels was related to the yield stress of the corresponding layer and by assuming Holloman relation for stress-strain curve of each layer, they were acquired. Finally, by applying the rule of mixtures, tensile strength of functionally graded steels configuration was found through a numerical method. The obtained results from the proposed model are in good agreement with those acquired from the experiments.

  2. Evaluation of mechanical properties in stainless alloy ferritic with 5 % molybdenum; Avaliacao das propriedades mecanicas em ligas inoxidaveis ferriticas com 5% de molibdenio

    Energy Technology Data Exchange (ETDEWEB)

    Lima Filho, V.X.; Gomes, F.H.F.; Guimaraes, R.F.; Saboia, F.H.C.; Abreu, H.F.G. de [Instituto Federal de Educacao, Ciencia e Tecnologia do Ceara (IFCE). Campus Maracanau, CE (Brazil)], e-mail: venceslau@ifce.edu.br

    2010-07-01

    The deterioration of equipment in the oil industry is caused by high aggressiveness in processing the same. One solution to this problem would increase the content of molybdenum (Mo) alloys, since this improves the corrosion resistance. As the increase of Mo content causes changes in mechanical properties, we sought to evaluate the mechanical properties of alloys with 5% Mo and different levels of chromium (Cr). Were performed metallography and hardness measurement of the alloys in the annealed condition. Subsequent tests were performed tensile and Charpy-V, both at room temperature. The results showed that 2% difference in the content of Cr did not significantly alter the mechanical properties of alloys. The alloys studied had higher values in measured properties when compared to commercial ferritic alloys with similar percentages of Cr. The high content of Mo resulted in a brittle at room temperature but ductile at temperatures above 70 degree C. (author)

  3. Residual stresses and fatigue in a duplex stainless steel

    International Nuclear Information System (INIS)

    Johansson, Johan

    1999-01-01

    Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if

  4. Residual stresses and fatigue in a duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Johan

    1999-05-01

    Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if

  5. Creep rupture behavior of 9Cr–1.8W–0.5Mo–VNb (ASME grade 92) ferritic steel weld joint

    Energy Technology Data Exchange (ETDEWEB)

    Sakthivel, T., E-mail: tsakthivel@igcar.gov.in; Vasudevan, M.; Laha, K., E-mail: laha@igcar.gov.in; Parameswaran, P.; Chandravathi, K.S.; Panneer Selvi, S.; Maduraimuthu, V.; Mathew, M.D.

    2014-01-03

    Creep rupture behavior of 9Cr–1.8W–0.5Mo–VNb (ASME grade 92) ferritic steel weld joint fabricated by activated TIG (A-TIG) welding process have been investigated at 923 K over a stress range of 80–150 MPa. The weld joint was comprise of fusion zone, heat affected zone (HAZ) and base metal. The HAZ consisted of coarse prior-austenite grain (CGHAZ), fine prior-austenite grain (FGHAZ) and intercritical (ICHAZ) regions in an order away from the fusion zone to base metal. A hardness trough was observed at the outer edge of HAZ of the weld joint. TEM investigation revealed the presence of coarse M{sub 23}C{sub 6} precipitates and recovery of martensite lath structure into subgrain in the ICHAZ of the weld joint, leading to the hardness trough. The weld joint exhibited lower creep rupture lives than the base metal at relatively lower stresses. Creep rupture failure location of the weld joint was found to shift with applied stress. At high stresses fracture occurred in the base metal, whereas failure location shifted to FGHAZ at lower stresses with significant decrease in rupture ductility. SEM investigation of the creep ruptured specimens revealed precipitation of Laves phase across the joint, more extensively in the FGHAZ. On creep exposure, the hardness trough was found to shift from the ICHAZ to FGHAZ. Extensive creep cavitation was observed in the FGHAZ and was accompanied with the Laves phase, leading to the premature type IV failure of the steel weld joint at the FGHAZ.

  6. Aging degradation of cast stainless steel

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1986-10-01

    A program is being conducted to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. Microstructures of cast materials subjected to long-term aging either in reactor service or in the laboratory have been characterized by TEM, SANS, and APFIM techniques. Two precipitate phases, i.e., the Cr-rich α' and Ni- and Si-rich G phase, have been identified in the ferrite matrix of the aged steels. The results indicate that the low-temperature embrittlement is primarily caused by α' precipitates which form by spinodal decomposition. The relative contribution of G phase to loss of toughness is now known. Microstructural data also indicate that weakening of ferrite/austenite phase boundary by carbide precipitates has a significant effect on the onset and extent of embrittlement of the high-carbon CF-8 and CF-8M grades of stainless steels, particularly after aging at 400 or 450 0 C. Data from Charpy-impact, tensile, and J-R curve tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and correlated with the microstructural results. Thermal aging of the steels results in an increase in tensile strength and a decrease in impact energy, J/sub IC/, and tearing modulus. The fracture toughness results show good agreement with the Charpy-impact data. The effects of compositional and metallurgical variables on loss of toughness are discussed

  7. Design of aging-resitant martensitic stainless steels for pressurized water reactors

    International Nuclear Information System (INIS)

    Cozar, R.; Meyzaud, Y.

    1983-06-01

    With the exception of AISI 403 or 410 grades, the use of high strength martensitic stainless steels in PWR is poorly developped because these materials, like ferritic stainless steels, become embrittled by the precitation of a b.c.c. chromium-rich phase during aging at the operating temperature (290 to 350 0 C). The influence of alloying elements and microstructure on the aging behavior of forged low-carbon martensitic stainless steels containing 12 to 16% Cr, 0 to 2% Mo and 0 to 8% Ni was determined during accelerated aging at 450 0 C. Quantitative relationships were derived between the maximum increase in hardness, the maximum shift in CVN transition temperature and the chemical composition (Cr, Mo, C) and microstructure

  8. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  9. A process model for the heat-affected zone microstructure evolution in duplex stainless steel weldments: Part I. the model

    Science.gov (United States)

    Hemmer, H.; Grong, Ø.

    1999-11-01

    The present investigation is concerned with modeling of the microstructure evolution in duplex stainless steels under thermal conditions applicable to welding. The important reactions that have been modeled are the dissolution of austenite during heating, subsequent grain growth in the delta ferrite regime, and finally, the decomposition of the delta ferrite to austenite during cooling. As a starting point, a differential formulation of the underlying diffusion problem is presented, based on the internal-state variable approach. These solutions are later manipulated and expressed in terms of the Scheil integral in the cases where the evolution equation is separable or can be made separable by a simple change of variables. The models have then been applied to describe the heat-affected zone microstructure evolution during both thick-plate and thin-plate welding of three commercial duplex stainless steel grades: 2205, 2304, and 2507. The results may conveniently be presented in the form of novel process diagrams, which display contours of constant delta ferrite grain size along with information about dissolution and reprecipitation of austenite for different combinations of weld input energy and peak temperature. These diagrams are well suited for quantitative readings and illustrate, in a condensed manner, the competition between the different variables that lead to structural changes during welding of duplex stainless steels.

  10. Investigation of the Microstructural, Mechanical and Corrosion Properties of Grade A Ship Steel-Duplex Stainless Steel Composites Produced via Explosive Welding

    Science.gov (United States)

    Kaya, Yakup; Kahraman, Nizamettin; Durgutlu, Ahmet; Gülenç, Behçet

    2017-08-01

    Grade A ship-building steel-AISI 2304 duplex stainless steel composite plates were manufactured via explosive welding. The AISI 2304 plates were used to clad the Grade A plates. Optical microscopy studies were conducted on the joining interface for characterization of the manufactured composite plates. Notch impact, tensile-shear, microhardness, bending and twisting tests were carried out to determine the mechanical properties of the composites. In addition, the surfaces of fractured samples were examined by scanning electron microscopy (SEM), and neutral salt spray (NSS) and potentiodynamic polarization tests were performed to examine corrosion behavior. Near the explosion zone, the interface was completely flat, but became wavy as the distance from the explosion zone increased. The notch impact tests indicated that the impact strength of the composites decreased with increasing distance from the explosion zone. The SEM studies detected brittle behavior below the impact transition temperature and ductile behavior above this temperature. Microhardness tests revealed that the hardness values increased with increasing distance from the explosion zone and mechanical tests showed that no visible cracking or separation had occurred on the joining interface. The NSS and potentiodynamic polarization tests determined that the AISI 2304 exhibited higher corrosion resistance than the Grade A steel.

  11. Optimization and testing results of Zr-bearing ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Lizhen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tyburska-Puschel, Beata [Univ. of Wisconsin, Madison, WI (United States); Sridharan, K. [Univ. of Wisconsin, Madison, WI (United States)

    2014-09-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. Ferritic-martensitic (FM) steels are important structural materials for nuclear reactors due to their advantages over other applicable materials like austenitic stainless steels, notably their resistance to void swelling, low thermal expansion coefficients, and higher thermal conductivity. However, traditional FM steels exhibit a noticeable yield strength reduction at elevated temperatures above ~500°C, which limits their applications in advanced nuclear reactors which target operating temperatures at 650°C or higher. Although oxide-dispersion-strengthened (ODS) ferritic steels have shown excellent high-temperature performance, their extremely high cost, limited size and fabricability of products, as well as the great difficulty with welding and joining, have limited or precluded their commercial applications. Zirconium has shown many benefits to Fe-base alloys such as grain refinement, improved phase stability, and reduced radiation-induced segregation. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of a new generation of Zr-bearing ferritic alloys to be fabricated using conventional

  12. Effect of nitrogen and boron on weldability of austenitic stainless steels

    International Nuclear Information System (INIS)

    Bhaduri, A.K.; Albert, S.K.; Srinivasan, G.; Divya, M.; Das, C.R.

    2012-01-01

    Hot cracking is a major problem in the welding of austenitic stainless steels, particularly the fully austenitic grades. A group of alloys of enhanced-nitrogen 316LN austenitic stainless steel is being developed for structural components of the Indian Fast Reactor programme. Studying the hot cracking behaviour of this nitrogen-enhanced austenitic stainless steel is an important consideration during welding, as this material solidifies without any residual delta ferrite in the primary austenitic mode. Nitrogen has potent effects on the solidification microstructure, and hence has a strong influence on the hot cracking behaviour. Different heats of this material were investigated, which included fully austenitic stainless steels containing 0.070.22 wt% nitrogen. Also, borated austenitic stainless steels, such as type 304B4, have been widely used in the nuclear applications primarily due to its higher neutron absorption efficiency. Weldability is a major concern for this alloy due to the formation of low melting eutectic phase that is enriched with iron, chromium, molybdenum and boron. Fully austenitic stainless steels are prone to hot cracking during welding in the absence of a small amount of delta ferrite, especially for compositions rich in elements like boron that increases the tendency to form low melting eutectics. Detailed weldability investigations were carried out on a grade 304B4 stainless steel containing 1.3 wt% boron. Among the many approaches that have been used to determine the hot cracking susceptibility of different alloys, Variable-Restraint (Varestraint) weld test and Hot Ductility (Gleeble) tests are commonly used to evaluate the weldability of austenitic alloys. Hence, investigations on these materials consisted of detailed metallurgical characterization and weldability studies that included studying both the fusion zone and liquation cracking susceptibility, using Varestraint tests at 0.254.0%, strain levels and Gleeble (thermo

  13. Evaluation of deformation behavior of in grains and grain boundaries of L-grade austenitic stainless steel 316L

    International Nuclear Information System (INIS)

    Nagashima, Nobuo; Hayakawa, Masao; Tsukada, Takashi; Kaji, Yoshiyuki; Miwa, Yukio; Ando, Masami; Nakata, Kiyotomo

    2009-01-01

    In this study, micro-hardness tests and AFM observations were performed on SUS 316L low-carbon austenitic stainless steel pre-strained by cold rolling to investigate its deformation behavior. The following results were obtained. Despite the fact that the same plastic strain was applied, post-tensile test AFM showed narrower slip-band spacing in a reduction in area of 30% cold-rolled specimen than the unrolled specimen. Concentrated slip bands were observed near grain boundaries. These were presumably due to slip blocking at grain boundaries. SCC sensitivity increased at a hardness of 300 or higher, the frequency occurrence of a hardness of 300 or higher in the micro-hardness measurements was compared. The micro-hardness did not exceed 300 both within grains and at grain boundaries in the unrolled and up to a reduction in area of 20% cold-rolled specimens of before and after the tensile tests. Micro-hardness exceeding 300 was found to occur frequently in after tensile test specimens with a reduction in area of 30% or more, particularly at grain boundaries. It is suggested that the nonuniformity of deformation at grain boundaries plays an important role of IGSCC crack propagation mechanism of low-carbon austenitic stainless steel. (author)

  14. Effect of aging on impact properties of ASTM A890 Grade 1C super duplex stainless steel

    International Nuclear Information System (INIS)

    Martins, Marcelo; Forti, Leonardo Rodrigues Nogueira

    2008-01-01

    Super duplex stainless steels in the solution annealed condition are thermodynamically metastable systems which, when exposed to heat, present a strong tendency to 'seek' the most favorable thermodynamic condition. The main purpose of this study was to characterize the microstructure of a super duplex stainless steel in the as cast and solution annealed conditions, and to determine the influence of aging heat treatments on its impact strength, based on Charpy impact tests applied to V-notched test specimens. The sigma phase was found to begin precipitating at heat treatment temperatures above 760 deg. C and to dissolve completely only above 1040 deg. C, with the highest peak concentration of this phase appearing at close to 850 deg. C. Heat treatments conducted at temperatures of 580 deg. C to 740 deg. C led to a reduction of the energy absorbed in the Charpy impact test in response to the precipitation of a particulate phase with particle sizes ranging from 0.5 μm to 1.0 μm, with a chromium and iron-rich chemical composition

  15. Experimental and numerical approaches to studying hot cracking in stainless steel welds

    International Nuclear Information System (INIS)

    Le, Minh

    2014-01-01

    This work concerns experimental and numerical approaches to studying hot cracking in welds in stainless steel. Metallurgical weldability of two filler products used for the welding of an AISI-316L(N) austenitic stainless steel grade is evaluated. These filler metals are distinguished by their solidification microstructures: austeno-ferritic for the 19Cr-12Ni-2Mo grade and austenitic for the 19-15H Thermanit grade. The study of weldability concerns the assessment of the susceptibility to hot cracking of these three alloys, the proposition of a hot cracking criterion, and the evaluation of its transferability to structure-scale tests. Hot cracks are material separations occurring at high temperatures along the grain boundaries (dendrite boundaries), when the level of strain and the strain rate exceed a certain level. The hot cracks studied are formed during solidification from the liquid phase of weld metals. The bibliography study brings to the fore the complexity of initiation and propagation mechanisms of these material separations. Three types of tests are studied in this work: hot cracking tests, such as trapezoidal and Varestraint tests, allowing to initiate the phenomenon in controlled experimental conditions, and tests on the Gleeble thermomechanical simulator for thermomechanical (materials behavior laws, fracture properties) and metallurgical (brittle temperature range (BTR), evolution of delta ferrite) characterizations of the alloys. All these tests on the three materials were analyzed via numerical modeling and simulations implemented in the Cast3M finite element code in order to bring out a thermomechanical hot cracking criterion. (author) [fr

  16. Solidification behavior of austenitic stainless steel filler metals

    International Nuclear Information System (INIS)

    David, S.A.; Goodwin, G.M.; Braski, D.N.

    1980-02-01

    Thermal analysis and interrupted solidification experiments on selected austenitic stainless steel filler metals provided an understanding of the solidification behavior of austenitic stainless steel welds. The sequences of phase separations found were for type 308 stainless steel filler metal, L + L + delta + L + delta + γ → γ + delta, and for type 310 stainless steel filler metal, L → L + γ → γ. In type 308 stainless steel filler metal, ferrite at room temperature was identified as either the untransformed primary delta-ferrite formed during the initial stages of solidification or the residual ferrite after Widmanstaetten austenite precipitation. Microprobe and scanning transmission electron microscope microanalyses revealed that solute extensively redistributes during the transformation of primary delta-ferrite to austenite, leading to enrichment and stabilization of ferrite by chromium. The type 310 stainless steel filler metal investigated solidifies by the primary crystallization of austenite, with the transformation going to completion at the solidus temperature. In our samples residual ferrite resulting from solute segregation was absent at the intercellular or interdendritic regions

  17. A combined experimental and computational study of deformation in grains of biomedical grade 316LVM stainless steel

    International Nuclear Information System (INIS)

    You, X.; Connolley, T.; McHugh, P.E.; Cuddy, H.; Motz, C.

    2006-01-01

    In this work three-dimensional crystal plasticity finite element models are used to simulate the tensile deformation of a thin 316LVM stainless steel specimen. Such models are of interest for predicting the mechanical response of cardiovascular stents, typically made from thin struts of this material. Detailed experimental analysis of the mechanical response of the specimen during deformation is performed using scanning electron microscopy, digital photogrammetry and orientation imaging microscopy to examine microscale strain distribution, plastic slip and grain reorientation. At the macroscale, the models are found to give good predictions of the stress-strain response of the specimen, and at the microscale the models are found to give good predictions of the strain distribution and the active slip systems in the different grains. The models are less successful in predicting grain reorientations. This, however, is shown to be quite sensitive to the choice of latent hardening ratio

  18. A combined experimental and computational study of deformation in grains of biomedical grade 316LVM stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    You, X. [National Centre for Biomedical Engineering Science, National University of Ireland, Galway (Ireland); Connolley, T. [National Centre for Biomedical Engineering Science, National University of Ireland, Galway (Ireland); McHugh, P.E. [National Centre for Biomedical Engineering Science, National University of Ireland, Galway (Ireland) and Department of Mechanical and Biomedical Engineering, National University of Ireland, University Road, Galway (Ireland)]. E-mail: peter.mchugh@nuigalway.ie; Cuddy, H. [National Centre for Biomedical Engineering Science, National University of Ireland, Galway (Ireland); Motz, C. [Erich Schmid Institute, Austrian Academy of Sciences, Jahnstrasse 12, A-8700 Leoben (Austria)

    2006-10-15

    In this work three-dimensional crystal plasticity finite element models are used to simulate the tensile deformation of a thin 316LVM stainless steel specimen. Such models are of interest for predicting the mechanical response of cardiovascular stents, typically made from thin struts of this material. Detailed experimental analysis of the mechanical response of the specimen during deformation is performed using scanning electron microscopy, digital photogrammetry and orientation imaging microscopy to examine microscale strain distribution, plastic slip and grain reorientation. At the macroscale, the models are found to give good predictions of the stress-strain response of the specimen, and at the microscale the models are found to give good predictions of the strain distribution and the active slip systems in the different grains. The models are less successful in predicting grain reorientations. This, however, is shown to be quite sensitive to the choice of latent hardening ratio.

  19. Fabrication of oxide dispersion strengthened ferritic clad fuel pins

    International Nuclear Information System (INIS)

    Zirker, L.R.; Bottcher, J.H.; Shikakura, S.; Tsai, C.L.

    1991-01-01

    A resistance butt welding procedure was developed and qualified for joining ferritic fuel pin cladding to end caps. The cladding are INCO MA957 and PNC ODS lots 63DSA and 1DK1, ferritic stainless steels strengthened by oxide dispersion, while the end caps are HT9 a martensitic stainless steel. With adequate parameter control the weld is formed without a residual melt phase and its strength approaches that of the cladding. This welding process required a new design for fuel pin end cap and weld joint. Summaries of the development, characterization, and fabrication processes are given for these fuel pins. 13 refs., 6 figs., 1 tab

  20. THE INFLUENCE OF POSTHEAT TREATMENT ON FERRITE REDISTRIBUTION IN DUPLEX STEELS ELECTRON BEAM WELDS

    OpenAIRE

    Zita Iždinská; František Kolenič

    2009-01-01

    The duplex stainless steel is two-phase steel with the structure composed of austenite and ferrite with optimum austenite/ferrite proportion 50%. At present, classical arc processes for welding duplex steels are generally regarded as acceptable. On the other hand electron and laser beam welding is up to now considered less suitable for welding duplex steels. The submitted work presents the results of testing various thermal conditions at welding duplex stainless steel with electron beam. It w...

  1. Kinetics and mechanism of thermal aging embrittlement of duplex stainless steels

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1987-06-01

    Microstructural characteristics of long-term-aged cast duplex stainless steel specimens from eight laboratory heats and an actual component from a commercial boiling water reactor have been investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), small angle neutron scattering (SANS), and atom probe field ion microscopy (APFIM) techniques. Three precipitate phases, i.e., Cr-rich α' and the Ni- and Si-rich G phase, and γ 2 austenite, have been identified in the ferrite matrix of the aged specimens. For CF-8 grade materials, M 23 C 6 carbides were identified on the austenite-ferrite boundaries as well as in the ferrite matrix for aging at ≥ 450 0 C. It has been shown that Si, C, and Mo contents are important factors that influence the kinetics of the G-phase precipitation. However, TEM and APFIM analyses indicate that the embrittlement for ≤400 0 C aging is primarily associated with Fe and Cr segregation in ferrite by spinodal decomposition. For extended aging, e.g., 6 to 8 years at 350 to 400 0 C, large platelike α' formed by nucleation and growth from the structure produced by the spinodal decomposition. The Cr content appears to play an important role either to promote the platelike α' (high Cr content) or to suppress the α' in favor of γ 2 precipitation (low Cr). Approximate TTT diagrams for the spinodal, α', G, γ 2 , and the in-ferrite M 23 C 6 have been constructed for 250 to 450 0 C aging. Microstructural modifications associated with a 550 0 C reannealing and a subsequent toughness restoration are also discussed. It is shown that the toughness restoration is associated primarily with the dissolution of the Cr-rich region in ferrite

  2. Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

    OpenAIRE

    Je-Kang Du; Chih-Yeh Chao; Yu-Ting Jhong; Chung-Hao Wu; Ju-Hui Wu

    2016-01-01

    Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the anti...

  3. Magnetic and mechanical properties of Cu (75 wt%) – 316L grade stainless steels synthesized by ball milling and annealing

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Bholanath, E-mail: bholanath_mondal@yahoo.co.in [Department of Central Scientific Services, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700032 (India); Chabri, Sumit [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sardar, Gargi [Department of Zoology, Baruipur College, South 24 Parganas, 743610 (India); Bhowmik, Nandagopal [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sinha, Arijit, E-mail: arijitsinha2@yahoo.co.in [School of Materials Science and Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Chattopadhyay, Partha Protim [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India)

    2015-05-01

    Elemental powders of Cu (75 wt%) and 316-stainless steel (25 wt%) has been subjected to ball milling upto 70 h followed by isothermal annealing at the temperature range of 350–750 °C for 1 h to investigate the microstructural evolution along with magnetic and mechanical properties. After 40 h of milling, the bcc Fe is almost dissolved in the solid solution of Cu but no significant change has been observed in the XRD pattern after 70 h of milling, Annealing of the alloy has resulted in precipitation of nanocrystalline bcc-Fe in Cu which triggers the soft ferromagnetic properties. The extensive mechanical characterization has been done at the microstructural scale by nanoindentation technique which demonstrates a hardening behavior of the compacted and annealed alloys due to possible precipitation of nanocrystalline bcc-Fe in Cu. - Highlights: • Nanocrystalline phases with partial amorphorization obtained after 70 h of milling. • Precipitation and grain coarsening of Fe and Cu after annealing as observed by XRD. • Annealing of the ball milled sample upto 550 {sup o}C has evolved ferromagnetic behavior. • Nanoindentation predicts a hardening behavior of annealed ball milled samples.

  4. In situ x-ray diffraction investigations during low energy ion nitriding of austenitic stainless steel grade 1.4571

    International Nuclear Information System (INIS)

    Manova, D; Mändl, S; Gerlach, J W; Hirsch, D; Neumann, H; Rauschenbach, B

    2014-01-01

    Insertion of nitrogen into austenitic stainless steel leads to anomalously fast nitrogen diffusion and the formation of an expanded face-centred cubic phase which is known to contain a large amount of mechanical stress. In situ x-ray diffraction (XRD) measurements during low energy nitrogen ion implantation into steel 316Ti at 300–550 °C allow a direct view into diffusion and phase formation. While the layer growth is directly observable from the decreasing substrate reflection intensity, the time evolution of the intensities for the expanded phase reflection is much more complex: several mechanisms including at least formation and annealing of defects, twinning, reduction of the crystal symmetry, or grain rotation may be active inside the expanded phase, besides the thermally activated decay of the metastable expanded phase. This locally varying coherence length or scattering intensity from the expanded phase is furthermore a function of temperature and time, additionally complicating the deconvolution of XRD spectra for stress and concentration gradients. As no concise modelling of this coherence length is possible at present, a simple qualitative model assuming a dependence of the scattering intensity on the depth, influence by stress and plastic flow during the nitriding process is proposed for understanding the underlying processes. (paper)

  5. Preparation Femtosecond Laser Prevention for the Cold-Worked Stress Corrosion Crackings on Reactor Grade Low Carbon Stainless Steel

    CERN Document Server

    John Minehara, Eisuke

    2004-01-01

    We report here that the femtosecond lasers like low average power Ti:Sapphire lasers, the JAERI high average power free-electron laser and others could peel off and remove two stress corrosion cracking (SCC) origins of the cold-worked and the cracking susceptible material, and residual tensile stress in hardened and stretched surface of low-carbon stainless steel cubic samples for nuclear reactor internals as a proof of principle experiment except for the third origin of corrosive environment. Because a 143 °C and 43% MgCl2 hot solution SCC test was performed for the samples to simulate the cold-worked SCC phenomena of the internals to show no crack at the laser-peered off strip on the cold-worked side and ten-thousands of cracks at the non-peeled off on the same side, it has been successfully demonstrated that the femtosecond lasers could clearly remove the two SCC origins and could resultantly prevent the cold-worked SCC.

  6. TEM [transmission electron microscopy], APFIM [atom-probe field ion microscopy], and SANS [small-angle neutron scattering] examination of aged duplex stainless steel components from some decommissioned reactors

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1987-12-01

    The present investigation indicates that the primary embrittlement processes of the CF-8 grade cast stainless steel components during extended reactor service are spinodal decomposition of the ferrite phase and M 23 C 6 carbide precipitation on the austenite-ferrite boundaries. The ferrite hardness measured for the Shippingport reactor valves appears to reflect the different extent of spinodal decomposition among the different valves which contain slightly different Cr contents. G-phase precipitation was minimal compared to that during accelerated aging of CF-8 steel in the laboratory (i.e., near 400/degree/C). This indicates that the activation energy may be strongly influenced by the synergism among the G-phase precipitation, carbide formation, and spinodal decomposition. 13 refs., 2 figs

  7. Characterization by X ray diffraction of deleterious phases precipitated in a super duplex stainless steel; Caracterizacao por difracao de raios X de fases deleterias precipitadas em aco inoxidavel superduplex

    Energy Technology Data Exchange (ETDEWEB)

    Pardal, Juan M.; Tavares, Sergio S. Maior; Fonseca, Maria P. Cindra; Montenegro, Talles Ribeiro, E-mail: juanpardal@vm.uff.b [Universidade Federal Fluminense (PGEMEC/UFF), Niteroi, RJ (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Dias, Antonio Jose N.; Almeida, Sergio L. de [Instituto Nacional de Tecnologia (INT), Rio de Janeiro, RJ (Brazil). Div. de Materiais Ceramicos e Metalicos. Lab. de Tecnologia de Materiais

    2010-07-01

    In this work the identification and quantification of deleterious phases in two super duplex stainless steels grade UNS S32750, with quite different grain sizes, was performed by X-ray diffraction. The materials were isothermally aged in the 800 . 950 deg C range. Direct comparison method was used to quantify the ferrite phase in each sample. The amount of deleterious phases ({sigma}, {chi} and {gamma}2) formed was calculated by the difference of the amount of ferrite phase measured in each specimen to the amount of ferrite initially measured in the un-aged steel. The results obtained give an useful contribution to the understanding of kinetics of deleterious phases precipitation in super duplex steels. (author)

  8. Use of stainless steel as structural materials in reactor cores

    International Nuclear Information System (INIS)

    Teodoro, C.A.

    1990-01-01

    Austenitic stainless steels are used as structural materials in reactor cores, due to their good mechanical properties at working temperatures and high generalized corrosion resistance in aqueous medium. The objective of this paper is to compare several 300 series austenitic stainless steels related to mechanical properties, localized corrosion resistance (SCC and intergranular) and content of delta ferrite. (author)

  9. THE INFLUENCE OF POSTHEAT TREATMENT ON FERRITE REDISTRIBUTION IN DUPLEX STEELS ELECTRON BEAM WELDS

    Directory of Open Access Journals (Sweden)

    Zita Iždinská

    2009-04-01

    Full Text Available The duplex stainless steel is two-phase steel with the structure composed of austenite and ferrite with optimum austenite/ferrite proportion 50%. At present, classical arc processes for welding duplex steels are generally regarded as acceptable. On the other hand electron and laser beam welding is up to now considered less suitable for welding duplex steels. The submitted work presents the results of testing various thermal conditions at welding duplex stainless steel with electron beam. It was shown, that application of suitable postheat made possible to reduce the ferrite content in weld metal.

  10. Desenvolvimento da ferrita delta na solda e ZTA resultante de soldagem plasma pulsada em um aço inoxidável supermartensítico Delta-ferrite development in weld and HAZ produced by pulsed plasma arc welding in a supermartensitic stainless steel

    Directory of Open Access Journals (Sweden)

    Sérgio L. Henke

    2013-03-01

    Full Text Available A ferrita delta é considerada uma fase indesejável na microestrutura dos aços inoxidáveis martensíticos haja vista a mesma poder influenciar no desempenho da resistência à fadiga, tenacidade e corrosão sob-tensão. Sendo assim, o objetivo deste trabalho foi investigar o efeito da soldagem plasma pulsada sobre a distribuição e quantidade de ferrita delta em um aço inoxidável supermartensítico. Para tal foram obtidos cordões por meio de fusão superficial sobre uma amostra de aço inoxidável supermartensítico de alta liga utilizando corrente pulsada e convencional. Em seguida foi efetuada a caracterização microestrutural, em especial da ferrita delta, via análises metalográficas por meio de microscopia óptica e eletrônica de varredura . Os experimentos revelaram que, para o mesmo aporte térmico, a pulsação de corrente promoveu a formação de ferrita delta na forma de bandas ao longo do cordão de solda e redução significativa desta fase na ZTA quando comparada à soldagem convencional.The objective of this study was to investigate the effect of pulsed plasma welding on the distribution and amount of delta ferrite which is considered an undesirable phase in a supermartensitic stainless steel. For such weld beads have been obtained by melting the surface of a sample of a high-alloy supermartensitic stainless steel using pulsed and conventional current. Microstructural characterization, especially of delta ferrite, was performed by metallographic analysis by means of optical microscopy and scanning electron microscopy. The experiments showed that for the same heat input, pulsed current promoted the formation of delta ferrite in the form of bands along the weld bead and caused a significant reduction of this phase in HAZ as compared to conventional welding.

  11. Development of a lean duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Liljas, M.; Johansson, P.; Liu Hui-Ping; Olsson, C.O.A. [Avesta Research Centre, Avesta (Sweden). Outokumpu Stainless

    2008-06-15

    The classic series of duplex stainless steels shows very high corrosion resistance and can be used for very demanding applications. A new lean duplex steel, LDX 2101 {sup registered} (EN 1.4162, UNS S32101), has been developed with corrosion resistance on a par with standard austenitic grades. Application areas include: structural components, chemical industry, tanks and containers. The steel was designed to have equal amounts of ferrite and austenite in annealed condition and with an austenite that is stable against strain-induced martensite. Thanks to its high nitrogen content, the steel has a fast austenite reformation when subjected to thermal cycling, e.g. welding. Unlike conventional duplex grades, the formation of intermetallic phase is very sluggish, although precipitation of nitrides and carbides has a certain impact on material properties after exposure in the temperature range 600 to 800 C. The precipitation behaviour after different isothermal treatments is described and its influence on different product properties is shown. A good agreement was found between impact toughness and corrosion resistance for a wide range of thermal treatments. (orig.)

  12. TEM Studies of Boron-Modified 17Cr-7Ni Precipitation-Hardenable Stainless Steel via Rapid Solidification Route

    Science.gov (United States)

    Gupta, Ankur; Bhargava, A. K.; Tewari, R.; Tiwari, A. N.

    2013-09-01

    Commercial grade 17Cr-7Ni precipitation-hardenable stainless steel has been modified by adding boron in the range 0.45 to 1.8 wt pct and using the chill block melt-spinning technique of rapid solidification (RS). Application of RS has been found to increase the solid solubility of boron and hardness of 17Cr-7Ni precipitation-hardenable stainless steel. The hardness of the boron-modified rapidly solidified alloys has been found to increase up to ~280 pct after isochronal aging to peak hardness. A TEM study has been carried out to understand the aging behavior. The presence of M23(B,C)6 and M2(B,C) borocarbides and epsilon-carbide in the matrix of austenite and ferrite with a change in heat treatment temperature has been observed. A new equation for Creq is also developed which includes the boron factor on ferrite phase stability. The study also emphasizes that aluminum only takes part in ferrite phase stabilization and remains in the solution.

  13. Ferrites and ceramic composites

    CERN Document Server

    Jotania, Rajshree B

    2013-01-01

    The Ferrite term is used to refer to all magnetic oxides containing iron as major metallic component. Ferrites are very attractive materials because they simultaneously show high resistivity and high saturation magnetization, and attract now considerable attention, because of the interesting physics involved. Typical ferrite material possesses excellent chemical stability, high corrosion resistivity, magneto-crystalline anisotropy, magneto-striction, and magneto-optical properties. Ferrites belong to the group of ferrimagnetic oxides, and include rare-earth garnets and ortho-ferrites. Several

  14. Coating of Bio-mimetic Minerals-Substituted Hydroxyapatite on Surgical Grade Stainless Steel 316L by Electrophoretic Deposition for Hard tissue Applications

    Science.gov (United States)

    Govindaraj, Dharman; Rajan, Mariappan

    2018-02-01

    Third-era bio-implant materials intend to empower particular live cell reactions at the atomic level, these materials represented with a resorbable and biocompatibility that bodies recuperate once they have been embedded. Necessitate to decrease expenses in public health services has required the utilization of surgical grade stainless steel (SS 316L) as the most inexpensive choice for orthodontic and orthopaedic implants. 316L SS is one of the broadly used implant biomaterials in orthodontic and orthopaedic surgeries. Yet, frequently those discharge for toxic metal ions is confirm from the implants and hence a second surgery is required will remove those implant material. One approach to managing the discharge of toxic metal ions is to coat the implant substance with bio-mimetic minerals in hydroxyapatite (HA). Bio-mimetic minerals such as magnesium (Mg), strontium (Sr), also zinc (Zn) were revealed with animate bone growth furthermore restrain bone resorption both in vitro and in vivo. The present work deals with the electrophoretic deposition (EPD) for multi minerals substituted hydroxyapatite (M-HA) on the surface treated 316L SS under distinctive temperatures (27°C, (room temperature), 60 and 80°C). The resultant coatings were characterized by FT-IR, XRD, SEM-EDX, adhesion strength and leach out analysis.

  15. Development of strontium and magnesium substituted porous hydroxyapatite/poly(3,4-ethylenedioxythiophene) coating on surgical grade stainless steel and its bioactivity on osteoblast cells.

    Science.gov (United States)

    Gopi, D; Ramya, S; Rajeswari, D; Surendiran, M; Kavitha, L

    2014-02-01

    The present study deals with the successful development of bilayer coatings by electropolymerisation of poly(3,4-ethylenedioxythiophene) (PEDOT) on surgical grade stainless steel (316L SS) followed by the electrodeposition of strontium (Sr) and magnesium (Mg) substituted porous hydroxyapatite (Sr, Mg-HA). The bilayer coatings were characterised by Fourier transform infrared spectroscopy (FT-IR) and high resolution scanning electron microscopy (HRSEM). Corrosion resistance of the obtained coatings was investigated in Ringer's solution by electrochemical techniques and the results were in good agreement with those obtained from chemical analysis, namely inductively coupled plasma atomic emission spectrometry (ICP-AES). Also, the mechanical and biological properties of the bilayer coatings were analyzed. From the obtained results it was evident that the PEDOT/Sr, Mg-HA bilayer exhibited greater adhesion strength than the Sr, Mg-HA coated 316L SS. In vitro cell adhesion test of the Sr, Mg-HA coating on PEDOT coated specimen is found to be more bioactive compared to that of the single substituted hydroxyapatite (Sr or Mg-HA) on the PEDOT coated 316L SS. Thus, the PEDOT/Sr, Mg-HA bilayer coated 316L SS can serve as a prospective implant material for biomedical applications. Copyright © 2013 Elsevier B.V. All rights reserved.

  16. Corrosion of stainless steel grades in molten NaOH/KOH eutectic at 250 C: AISI304 austenitic and 2205 duplex

    Energy Technology Data Exchange (ETDEWEB)

    Bozzini, B.; Bogani, F.; Scarselli, G. [Dipartimento di Ingegneria dell' Innovazione, Universita del Salento, Via per Monteroni, 73100 Lecce (Italy); Barella, S.; Boniardi, M. [Dipartimento di Meccanica, Politecnico di Milano, via La Masa 34, 20156 Milano (Italy); Giovannelli, G.; Natali, S. [Dipartimento DICMA, Universita di Roma ' ' La Sapienza' ' , via Eudossiana 18, 00184 Roma (Italy)

    2012-11-15

    The present paper focuses on the corrosion of an austenitic (AISI304) and a duplex (2205) stainless steel grade in molten KOH/NaOH 50 w/o eutectic at 250 C. Experimental activities have been performed consisting in electrochemical measurements (linear sweep voltammetry and electrochemical impedance spectrometry) complemented by metallographic (in-plane and cross-sectional SEM micrography), structural (X-ray diffractometry) and compositional (EDX line-profiles) characterisation of the materials attacked under electrochemically controlled conditions. Electrochemical measurements have shown that AISI304 exhibits a passivating behaviour, characterised by two passivation peaks and a transpassive threshold, while duplex, does not yield a clear indication of passivation. AISI304 was found to fail by intergranular corrosion and to be covered in both passive and transpassive conditions, by an incoherent scale, containing electrolyte species. Duplex samples, instead tends to fail by homogeneous attack and exhibit a range of scale structures, depending on the applied potential. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. Radiation induced phosphorus segregation in austenitic and ferritic alloys

    International Nuclear Information System (INIS)

    Brimhall, J.L.; Baer, D.R.; Jones, R.H.

    1984-01-01

    The radiation induced surface segregation (RIS) of phosphorus in stainless steel attained a maximum at a dose of 0.8 dpa then decreased continually with dose. This decrease in the surface segregation of phosphorus at high dose levels has been attributed to removal of the phosphorus layer by ion sputtering. Phosphorus is not replenished since essentially all of the phosphorus within the irradiation zone has been segregated to the surface. Sputter removal can explain the previously reported absence of phosphorus segregation in ferritic alloys irradiated at high dosessup(1,2) (>1 dpa) since irradiation of ferritic alloys to low doses has shown measurable RIS. This sputtering phenomenon places an inherent limitation to the heavy ion irradiation technique for the study of surface segregation of impurity elements. The magnitude of the segregation in ferritics is still much less than in stainless steel which can be related to the low damage accumulation in these alloys. (orig.)

  18. Modern high strength QT, TM and duplex-stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Bocquet, P. [Industeel (France); Luxenburger, G. [Aktiengesellschaft der Dillinger Huettenwerke, Dillingen/Saar (Germany); Porter, D. [Rautaruukki (Finland); Ericsson, C. [Avesta Polarit (Sweden)

    2003-07-01

    Pressure vessels are commonly manufactured with normalised steel grades with a yield strength up to 355 MPa or with austenitic stainless steels when corrosion as to be considered. From three decades, modern steels with higher mechanical properties - up to yield strength of 960 Mpa - are available and largely used for other applications where weight saving is of major importance as per off-shore, bridges, cranes, shipbuilding, line pipes.. The paper presents these modern steel's families - TMCP (Thermo Mechanically Controlled Process), QT (Quenched and Tempered) and Duplex (austeno-ferritic) stainless - in comparison with the normalised and austenitic steel grades. The following aspects are presented: the main mechanical properties (tensile and Charpy) as per the requirements of the standards for pressure equipment; some examples of use of these modern steels in the industry are given; the limitations of the forming conditions are considered; the weldability aspects and welds properties are developed; the interest of the PWHT (Post Weld Heat Treatment) is discussed. (orig.)

  19. Effects of nitrogen and hydrogen in argon shielding gas on bead profile, delta-ferrite and nitrogen contents of the pulsed GTAW welds of AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Viyanit, Ekkarut [National Metal and Materials Technology Center (MTEC), Pathaumthani (Thailand). Failure Analysis and Surface Technology Lab; Hartung, Fritz; Lothongkum, Gobboon [Chulalongkom University, Bangkok (Thailand). Dept. of Metallurgical Engineering,; Phakpeetinan, Panyasak; Chianpairot, Amnuysak

    2016-08-01

    The general effects of 1, 2, 3 and 4 vol.-% nitrogen and 1, 5 and 10 vol.-% hydrogen in argon shielding gas on weld bead profile (depth/width ratio: D/W) and the δ-ferrite content of AISI 316L pulsed GTAW welds were investigated. The limits for imperfections for the quality levels of welds were based on ISO 5817 B. The plates with a thickness of 6 mm were welded at the flat position and the bead on plate. Increasing hydrogen content in argon shielding gas increases the D/W ratio. Excessive hydrogen addition to argon shielding gas will result in incompletely filled groove and excessive penetration of weld. Increasing welding speed decreases the weld-metal volume and the D/W ratios. Nitrogen addition to argon shielding gas has no effect on the D/W ratio. The addition of a mixture of nitrogen and hydrogen to argon shielding gas on the D/W ratio does not show any interaction between them. An effect on the D/W ratio can be exclusively observed as a function of hydrogen content. Increasing hydrogen content in argon shielding gas increases the δ-ferrite content of weld metal. Increasing either nitrogen content in shielding gas or welding speed decreases the δ-ferrite content of weld metal. The nitrogen addition increases the weld metal nitrogen content, however, the hydrogen addition leads to a decrease of weld metal nitrogen content.

  20. Process for stabilizing dimensions of duplex stainless steels for service at elevated temperatures

    Science.gov (United States)

    Hull, Frederick C.; Tobin, John C.

    1981-01-01

    Duplex stainless steel materials containing austenite plus delta ferrite, are dimensionally stabilized by heating the material to a reaction temperature between about 1050.degree.-1450.degree. F. (566.degree.-788.degree. C.), holding it at this temperature during transformation of delta ferrite to austenite plus sigma phase, and subsequently heating to a reversion temperature between about 1625.degree.-1750.degree. F. (885.degree.-954.degree. C.), whereby the sigma phase transforms back to ferrite, but the austenite remains dispersed in the ferrite phase. Final controlled cooling permits transformation of ferrite to austenite plus sigma and, later, precipitation of carbides.

  1. Estimation of fracture toughness of cast stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.

    1990-01-01

    A program is being conducted to investigate the low-temperature embrittlement of cast duplex stainless steels under light water reactor (LWR) operating conditions and to evaluate possible remedies for the embrittlement problem in existing and future plants. The scope of the investigation includes the following goals: develop a methodology and correlations for predicting the toughness loss suffered by cast stainless steel components during normal and extended life of LWRs, validate the simulation of in-reactor degradation by accelerated aging, and establish the effects of key compositional and metallurgical variables on the kinetics and extent of embrittlement. Microstructural and mechanical property data are being obtained on 25 experimental heats (static-cast keel blocks and slabs) and 6 commercial heats (centrifugally cast pipes and a static-cast pump impeller and pump casing ring), as well as on reactor-aged material of CF-3, CF-8, and CF-8M grades of cast stainless steel. The ferrite content of the cast materials ranges from 3 to 30%. Charpy-impact, tensile, and J-R curve tests have been conducted on several experimental and commercial heats of cast stainless steel that were aged up to 30,000 h at temperatures of 290 to 400 degrees C. The results indicate that thermal aging at these temperatures increases the tensile strength and decreases the impact energy and fracture toughness of the steels. In general, the low-carbon CF-3 steels are the most resistant to embrittlement, and the molybdenum-containing high-carbon CF-8M steels are the least resistant. Ferrite morphology has a strong effect on the degree or extent of embrittlement, and the kinetics of embrittlement can vary significantly with small changes in the constituent elements of the cast material

  2. Stress corrosion cracking of duplex stainless steels in caustic solutions

    Science.gov (United States)

    Bhattacharya, Ananya

    Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

  3. Stress corrosion of very high purity stainless steels in alkaline media

    International Nuclear Information System (INIS)

    Hechmat-Dehcordi, Ebrahim

    1981-01-01

    This research thesis reports the study of stress corrosion resistance of stainless steels in caustic environments. It notably concerns the electronuclear industrial sector, the production of soda by electrolysis, and the preparation of hydrogen as energy vector. After a presentation of the experimental conditions, the author highlights the influence of purity on stress corrosion cracking of 20Cr-25Ni-type austenitic alloys. The specific action of a high number of addition metallic and non-metallic elements has been studied. Stress corrosion tests have been also performed in autoclave on austeno-ferritic (21 to 25 pc Cr - 6 to 10 pc Ni) as well as ferritic (26 pc Cr) grades. The author reports the study of electrochemical properties of stainless steel in soda by means of potentiostatic techniques with an application of Pourbaix thermodynamic equilibrium diagrams, and the study of the chemical composition of passivation thin layers by Auger spectroscopy. He more particularly studies the influence of electrode potential and of some addition elements on the chemical characteristics of oxides developed at the surface of austenite. Then, the author tries to establish correlations between strain hardening microstructure of the various steels and their sensitivity to stress corrosion [fr

  4. Influence of microscopic strain heterogeneity on the formability of martensitic stainless steel

    Science.gov (United States)

    Bettanini, Alvise Miotti; Delannay, Laurent; Jacques, Pascal J.; Pardoen, Thomas; Badinier, Guillaume; Mithieux, Jean-Denis

    2017-10-01

    Both finite element modeling and mean field (Mori-Tanaka) modeling are used to predict the strain partitioning in the martensite-ferrite microstructure of an AISI 410 martensitic stainless steel. Numerical predictions reproduce experimental trends according to which macroscopic strength is increased when the dissolution of carbides leads to carbon enrichment of martensite. However, the increased strength contrast of ferrite and martensite favours strain localization and high stress triaxiality in ferrite, which in turn promotes ductile damage development.

  5. Effect of thermal aging on the low cycle fatigue behavior of Z3CN20.09M cast duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Weifeng [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Xue, Fei [Suzhou Nuclear Power Research Institute, Suzhou 215004 (China); Tian, Yang [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Yu, Dunji, E-mail: djyu@tju.edu.cn [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Yu, Weiwei [Suzhou Nuclear Power Research Institute, Suzhou 215004 (China); Chen, Xu [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China)

    2015-10-14

    Nuclear grade Z3CN20.09M cast duplex stainless steel exhibits enhanced cyclic stress response and prolonged low cycle fatigue life at room temperature after thermal aging at 400 °C for up to 6000 h. The threshold strain amplitude for the onset of secondary hardening is shifted to a lower value after thermal aging. Microstructural observations reveal that fatigue cracks tend to initiate from phase boundaries in virgin specimens, but to initiate in the ferrite phase in aged ones. Denser fatigue striations are found on the fracture surface of fatigued specimen subjected to longer thermal aging duration. These observations are explained in the context of thermal aging induced embrittlement of the ferrite phase and deformation induced martensitic phase transformation in the austenite phase.

  6. Microstructural characterization of ODS ferritic steels at different processing stages

    Energy Technology Data Exchange (ETDEWEB)

    Gil, E., E-mail: egil@ceit.es; Ordás, N.; García-Rosales, C.; Iturriza, I., E-mail: iiturriza@ceit.es

    2015-10-15

    Highlights: • ODS ferritic stainless steel produced by new route without mechanical alloying. • Fully dense ferritic stainless steels containing Y and Ti were obtained by HIPping. • Y and Ti-rich precipitates prevent grain growth during heat treatment up to 1320 °C. • HIPping at 1220 °C dissolves the metastable oxides on PPBs. - Abstract: Nanostructured Oxide Dispersion Strengthened Reduced Activation Ferritic Stainless Steels (ODS RAF) are promising structural materials for fusion reactors, due to their ultrafine microstructure and the presence of a dispersion of Y–Ti–O nanoclusters that provide excellent creep strength at high temperatures (up to 750 °C). The traditional powder metallurgical route to produce these steels is based on Gas Atomization (GA) + Mechanical Alloying (MA) + HIP + ThermoMechanical Treatments (TMTs). Recently, alternative methods have arisen to avoid the MA step. In line with this new approach, ferritic stainless steel powders were produced by gas atomization and HIPped, after adjusting their oxygen, Y and Ti contents to form Y–Ti–O nanoclusters during subsequent heat treatments. The microstructure of as-HIPped steels mainly consists of ferrite grains, Y–Ti precipitates, carbides and oxides on Prior Particle Boundaries (PPBs). Post-HIP heat treatments performed at high temperatures (1270 and 1300 °C) evaluated the feasibility of achieving a complete dissolution of the oxides on PPBs and a precipitation of ultrafine Ti- and Y-rich oxides in the Fe14Cr2W matrix. FEG-SEM with extensive EDS analysis was used to characterize the microstructure of the atomized powders and the ODS-RAF specimens after HIP consolidation and post-HIP heat treatments. A deeper characterization of atomized powder was carried out by TEM.

  7. On phase equilibria in duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Wessman, S. [Swerea KIMAB AB, Stockholm (Sweden); Pettersson, R. [Outokumpu Stainless AB, Avesta Research Centre, Avesta (Sweden); Hertzman, S. [Outokumpu Stainless Research Foundation, Stockholm (Sweden)

    2010-05-15

    The equilibrium conditions of four duplex stainless steels; Fe-23Cr-4.5Ni-0.1N, Fe-22Cr-5.5Ni-3Mo-0.17N, Fe-25Cr-7Ni-4Mo-0.27N and Fe-25Cr-7Ni-4Mo-1W-1.5Cu-0.27N were studied in the temperature region from 700 to 1000 C. Phase compositions were determined with SEM EDS and the phase fractions using image analysis on backscattered SEM images. The results showed that below 1000 C the steels develop an inverse duplex structure with austenite and sigma phase, of which the former is the matrix phase. With decreasing temperature, the microstructure will be more and more complex and finely dispersed. The ferrite is, for the higher alloyed steels, only stable above 1000 C and at lower temperatures disappears in favour of intermetallic phases. The major intermetallic phase is sigma phase with small amounts of chi phase, the latter primarily in high Mo and W grades. Nitrides, not a focus in this investigation, were present as rounded particles and acicular precipitates at lower temperatures. The results were compared to theoretical predictions using the TCFE5 and TCFE6 databases. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  8. CASS Ferrite and Grain Structure Relationship

    Energy Technology Data Exchange (ETDEWEB)

    Ruud, Clayton O. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Ramuhalli, Pradeep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Meyer, Ryan M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Diaz, Aaron A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Anderson, Michael T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-07-13

    This document summarizes the results of research conducted at Pacific Northwest National Laboratory (PNNL) to determine whether, based on experimental measurements, a correlation existed between grain structure in cast austenitic stainless steel (CASS) piping and ferrite content of the casting alloy. The motivation for this research lies in the fact that ultrasonic testing (UT) is strongly influenced by CASS grain structure; knowledge of this grain structure may help improve the ability to interpret UT responses, thereby improving the overall reliability of UT inspections of CASS components.

  9. XXIst Century Ferrites

    International Nuclear Information System (INIS)

    Mazaleyrat, F; Zehani, K; Pasko, A; Loyau, V; LoBue, M

    2012-01-01

    Ferrites have always been a subject of great interest from point of view of magnetic application, since the fist compass to present date. In contrast, the scientific interest for iron based magnetic oxides decreased after Oersted discovery as they where replaced by coil as magnetizing sources. Neel discovery of ferrimagnetism boosted again interest and leads to strong developments during two decades before being of less interest. Recently, the evolution of power electronics toward higher frequency, the down sizing of ceramics microstructure to nanometer scale, the increasing price of rare-earth elements and the development of magnetocaloric materials put light again on ferrites. A review on three ferrite families is given herein: harder nanostructured Ba 2+ Fe 12 O 19 magnet processed by spark plasma sintering, magnetocaloric effect associated to the spin transition reorientation of W-ferrite and low temperature spark plasma sintered Ni-Zn-Cu ferrites for high frequency power applications.

  10. Water corrosion resistance of ODS ferritic-martensitic steel tubes

    International Nuclear Information System (INIS)

    Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Matsuda, Yasuji

    2008-01-01

    Oxide dispersion strengthened (ODS) ferritic-martensitic steels have superior radiation resistance; it is possible to achieve a service temperature of up to around 973 K because of their superior creep strength. These advantages of ODS steels facilities their application to long-life cladding tubes in advanced fast reactor fuel elements. In addition to neutron radiation resistance, sufficient general corrosion resistance to maintain the strength of the cladding, and the stress corrosion cracking (SCC) resistance for spent-fuel-pool cooling systems and high-temperature oxidation for the fuel-clad chemical interaction (FCCI) of ODS ferritic steel are required. Although the addition of Cr to ODS is effective in preventing water corrosion and high-temperature oxidation, an excessively high amount of Cr leads to embrittlement due to the formation of a Cr-rich α' precipitate. The Cr content in 9Cr-ODS martensite and 12Cr-ODS ferrite, the ODS steels developed by the Japan Atomic Energy Agency (JAEA), is controlled. In a previous paper, it has been demonstrated that the resistances of 9Cr- and 12Cr-ODS ferritic-martensitic steels for high-temperature oxidation are superior to those of conventional 12Cr ferritic steel. However, the water corrosion data of ODS ferritic-martensitic steels are very limited. In this study, a water corrosion test was conducted on ODS steels in consideration of the spent-fuel-pool cooling condition, and the results were compared with those of conventional austenitic stainless steel and ferritic-martensitic stainless steel. (author)

  11. Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems-revision 1

    International Nuclear Information System (INIS)

    Chopra, O.K.

    1994-08-01

    This report presents a revision of the procedure and correlations presented earlier in NUREG/CR-4513, ANL-90/42 (June 1991) for predicting the change in mechanical properties of cast stainless steel components due to thermal aging during service in light water reactors at 280-330 degrees C (535-625 degrees F). The correlations presented in this report are based on an expanded data base and have been optimized with mechanical-property data on cast stainless steels aged up to ∼58,000 h at 290-350 degrees C (554-633 degrees F). The fracture toughness J-R curve, tensile stress, and Charpy-impact energy of aged cast stainless steels are estimated from known material information. Mechanical properties of a specific cast stainless steel are estimated from the extent and kinetics of thermal embrittlement. Embrittlement of cast stainless steels is characterized in terms of room-temperature Charpy-impact energy. Charpy-impact energy as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which are also determined from the chemical composition. The initial impact energy of the unaged steel is required for these estimations. Initial tensile flow stress is needed for estimating the flow stress of the aged material. The fracture toughness J-R curve for the material is then obtained by correlating room-temperature Charpy-impact energy with fracture toughness parameters. The values of J IC are determined from the estimated J-R curve and flow stress. A common open-quotes predicted lower-boundclose quotes J-R curve for cast stainless steels of unknown chemical composition is also defined for a given grade of steel, range of ferrite content, and temperature. Examples of estimating mechanical properties of cast stainless steel components during reactor service are presented

  12. Corrosion-resistant coating technique for oxide-dispersion-strengthened ferritic/martensitic steel

    International Nuclear Information System (INIS)

    Sakasegawa, Hideo; Tanigawa, Hiroyasu; Ando, Masami

    2014-01-01

    Oxide-dispersion-strengthened (ODS) steels are attractive materials for application as fuel cladding in fast reactors and first-wall material of fusion blanket. Recent studies have focused more on high-chromium ferritic (12-18 wt% Cr) ODS steels with attractive corrosion resistance properties. However, they have poor material workability, require complicated heat treatments for recrystallization, and possess anisotropic microstructures and mechanical properties. On the other hand, low-chromium ferritic/martensitic (8-9 wt% Cr) ODS steels have no such limitations; nonetheless, they have poor corrosion resistance properties. In our work, we developed a corrosion-resistant coating technique for a low-chromium ferritic/martensitic ODS steel. The ODS steel was coated with the 304 or 430 stainless steel, which has better corrosion resistances than the low-chromium ferritic/martensitic ODS steels. The 304 or 430 stainless steel was coated by changing the canning material from mild steel to stainless steel in the conventional material processing procedure for ODS steels. Microstructural observations and micro-hardness tests proved that the stainless steels were successfully coated without causing a deterioration in the mechanical property of the low-chromium ferritic/martensitic ODS steel. (author)

  13. Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Devendranath Ramkumar, K., E-mail: ramdevendranath@gmail.com; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

    2015-06-25

    This research work articulated the effect of SiO{sub 2} flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO{sub 2} flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels.

  14. Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

    International Nuclear Information System (INIS)

    Devendranath Ramkumar, K.; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

    2015-01-01

    This research work articulated the effect of SiO 2 flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO 2 flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels

  15. Microstructure of laser cladded martensitic stainless steel

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2006-08-01

    Full Text Available and martensite with 10% ferrite for Material B. Table 7 - Proposed martensitic stainless steel alloys for laser cladding Material C* Cr Ni Mn Si Mo Co Ms (ºC)* Cr eq Ni eq Material A 0.4 13 - 1 0.5 2.5 5.5 120 16.5 12.5 Material B 0.2 15 2 1 0.7 2.5 5.5 117... dilution, low heat input, less distortion, increased mechanical and corrosion properties excellent repeatability and control of process parameters. Solidification of laser cladded martensitic stainless steel is primarily austenitic. Microstructures...

  16. Microstructural development during laser cladding of low-C martensitic stainless steel.

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2007-07-01

    Full Text Available Heat input plays an important role in the microstructural development of 12%Cr martensitic stainless steel. The microstructure of low-C 12%Cr martensitic stainless steel resulting from laser cladding was investigated. For 410L a ferritic...

  17. Residual stress studies of austenitic and ferritic steels

    International Nuclear Information System (INIS)

    Chrenko, R.M.

    1978-01-01

    Residual studies have been made on austenitic and ferritic steels of the types used as structural materials. The residual stress results presented here will include residual stress measurements in the heat-affected zone on butt welded Type 304 stainless steel pipes, and the stresses induced in Type 304 austenitic stainless steel and Type A508 ferritic steel by several surface preparations. Such surface preparation procedures as machining and grinding can induce large directionality effects in the residual stresses determined by X-ray techniques and some typical data will be presented. A brief description is given of the mobile X-ray residual stress apparatus used to obtain most of the data in these studies. (author)

  18. Development of ODS (oxide dispersion strengthened) ferritic-martensitic steels for fast reactor fuel cladding

    International Nuclear Information System (INIS)

    Ukai, Shigeharu

    2000-01-01

    In order to attain higher burnup and higher coolant outlet temperature in fast reactor, oxide dispersion strengthened (ODS) ferritic-martensitic steels were developed as a long life fuel cladding. The improvement in formability and ductility, which are indispensable in the cold-rolling method for manufacturing cladding tube, were achieved by controlling the microstructure using techniques such as recrystallization heat-treatment and α to γ phase transformation. The ODS ferritic-martensitic cladding tubes manufactured using these techniques have the highest internal creep rupture strength in the world as ferritic stainless steels. Strength level approaches adequate value at 700degC, which meets the requirement for commercial fast reactors. (author)

  19. Degradation of stainless castings. A literature study

    International Nuclear Information System (INIS)

    Norring, K.

    1995-10-01

    Duplex cast stainless steels, containing mainly austenite and some ferrite, is used for different components in light water reactors. These alloys have good mechanical properties, good weldability, and they are resistant to intergranular stress corrosion cracking (IGSCC). Examples of components where cast duplex stainless steel is used are pump housings, valves and pipe elbows. A model for the aging/embrittlement of these materials when used in light water reactors has been developed. The model is based on regression of a large data matrix. It is mainly the impact energy (Charpy V) that has been regarded. The model only requires knowledge of the chemical composition of the material but the prediction can be improved if additional data like initial impact properties and measured ferrite content are available. The model is also capable of predicting fracture toughness. The susceptibility to IGSCC in BWR environment is primarily determined by the amount of ferrite and the carbon content of the material. When the amount of ferrite exceeds 12%, IGSCC has not been observed regardless of the carbon content. At carbon contents lower than 0.035% in weld-sensitized material IGSCC was not observed regardless of the ferrite content. Data for corrosion fatigue in primary PWR and BWR environment are available. Under BWR conditions the crack propagation rate is decreased with decreasing corrosion potential, consequently also with decreasing oxygen content of the water. Some areas have been identified where additional work is needed. In all cases the efforts should focus on characterizing cast duplex stainless steel components removed from Swedish reactors. The characterization should include: Microstructure and chemical analysis, susceptibility to IGSCC, and a comparison with existing models for embrittlement. 24 refs, 12 figs

  20. Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint

    Science.gov (United States)

    Rahmani, Mehdi; Eghlimi, Abbas; Shamanian, Morteza

    2014-10-01

    To study the effect of chemical composition on microstructural features and mechanical properties of dissimilar joints between super duplex and austenitic stainless steels, welding was attempted by gas tungsten arc welding process with a super duplex (ER2594) and an austenitic (ER309LMo) stainless steel filler metal. While the austenitic weld metal had vermicular delta ferrite within austenitic matrix, super duplex stainless steel was mainly comprised of allotriomorphic grain boundary and Widmanstätten side plate austenite morphologies in the ferrite matrix. Also the heat-affected zone of austenitic base metal comprised of large austenite grains with little amounts of ferrite, whereas a coarse-grained ferritic region was observed in the heat-affected zone of super duplex base metal. Although both welded joints showed acceptable mechanical properties, the hardness and impact strength of the weld metal produced using super duplex filler metal were found to be better than that obtained by austenitic filler metal.

  1. Radiation damage of austenitic stainless steels and zirconium alloys; Pregled radijacionog ostecenja austenitnih nerdjajucih celika i legura cirkonijuma

    Energy Technology Data Exchange (ETDEWEB)

    Stefanovic, V [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Yugoslavia)

    1965-11-15

    This review contains analyses of available data concerning texture deformations and radiation damage of zirconium and zircaloy-2; radiation damage, influence of neutron radiation on the mechanical properties of austenitic, ferritic and other types of stainless steels.

  2. Thermal ageing of duplex stainless steels

    International Nuclear Information System (INIS)

    Massoud, J.P.; Van Duysen, J.C.; Zacharie, G.; Auger, P.; Danoix, F.

    1992-03-01

    The evolution of the mechanical properties of Mobearing anf Mo-free cast duplex stainless steels, induced by long term ageing in the range 300-400 deg C, has been studied in relation with the evolution of their microstructure. The unmixing of the ferritic Fe-Cr-Ni, solid solution by three-dimensional (sponge-like) spinodal decomposition and the precipitation of intermetallic G-phase particles are the main characteristics of this microstructural evolution

  3. Gaseous surface hardening of martensitic stainless steels

    DEFF Research Database (Denmark)

    Tibollo, Chiara; Villa, Matteo; Christiansen, Thomas L.

    The present work addresses heat and surface treatments of martensitic stainless steel EN 1.4028. Different combinations of heat treatments and surface treatments were performed: conventional austenitisation, cryogenic treatment and in particular high temperature solution nitriding (HTSN) and low...... that cubic lath martensite in conventionally austenitised EN 1.4028 dissolves nitrogen and develops expanded martensite (ferrite) during LTSH. HTSN leads to a microstructure of tetragonal plate martensite and retained austenite. The content of retained austenite can be reduced by a cryo...

  4. Effect of heat treatment on corrosion behavior of duplex stainless steel in orthodontic applications

    Science.gov (United States)

    Sabea Hammood, Ali; Faraj Noor, Ahmed; Talib Alkhafagy, Mohammed

    2017-12-01

    Heat treatment is necessary for duplex stainless steel (DSS) to remove or dissolve intermetallic phases, to remove segregation and to relieve any residual thermal stress in DSS, which may be formed during production processes. In the present study, the corrosion resistance of a DSS in artificial saliva was studied by potentiodynamic measurements. The microstructure was investigated by scanning electron microscopy (SEM),x-ray diffraction (XRD) and Vickers hardness (HV). The properties were tested in as-received and in thermally treated conditions (800-900 °C, 2-8 min). The research aims to evaluate the capability of DSS for orthodontic applications, in order to substitute the austenitic grades. The results indicate that the corrosion resistance is mainly affected by the ferrite/austenite ratio. The best result was obtained with a treatment at 900 °C for 2 min.

  5. Electromagnetic absorption behaviour of ferrite loaded three phase carbon fabric composites

    Science.gov (United States)

    Jagatheesan, Krishnasamy; Ramasamy, Alagirusamy; Das, Apurba; Basu, Ananjan

    2018-02-01

    This article investigates the electromagnetic absorption behaviours of carbon helical yarn fabric reinforced composites and manganese-zinc (Mn-Zn) ferrite particles loaded 3 phase fabric composites. A carbon helical yarn having stainless steel core was prepared and made into single jersey knitted fabric. The composite was prepared by sandwiching a fabric with polypropylene films and thermal pressed. The absorption values of helical yarn fabric composite was observed to be less in the C band region (4-8 GHz). For improving the absorption coefficients of composite, Mn-Zn ferrite particles were dispersed in the polypropylene (PP) composite. The ferrite loaded PP composites exhibited better permittivity and permeability values, hence the absorption loss of the composite was improved. The helical yarn fabric reinforced with Mn-Zn ferrite/PP composite showed larger absorption coefficients than virgin PP/fabric composite. The change in thermal stability and particle size distribution in the Mn-Zn ferrite/PP composite was also analyzed. At higher ferrite concentration, bimodal particle distribution was observed which increased the conductivity and shielding effectiveness (SE) of the composite. In addition, complex permittivity value was also increased for higher incident frequency (4-8 GHz). As the ferrite content increases, the dielectric loss and magnetic permeability of PP/ferrite increases due to increased magnetic loss. Hence, ferrite loaded PP composite showed the total SE of -14.2 dB with the absorption coefficients of 0.717. The S1C7 fabric composite having ferrite dispersion showed the better absorption loss and lower reflection coefficient of 14.2 dB and 0.345 respectively compared to virgin PP/helical yarn fabric composite. The increasing ferrite content (45 wt%) improved the absorption loss and total SE. Though, ferrite based fabric composite exhibits moderate absorptive shielding, it can be used as shielding panels in the electronic industries.

  6. Low-Temperature Aging of Delta-Ferrite in 316L SS Welds; Changes in Mechanical Properties and Etching Properties

    Science.gov (United States)

    Abe, Hiroshi; Shimizu, Keita; Watanabe, Yutaka

    Thermal aging embrittlement of LWR components made of stainless cast (e.g. CF-8 and CF-8M) is a potential degradation issue, and careful attention has been paid on it. Although welds of austenitic stainless steels (SSs) have γ-δ duplex microstructure, which is similar to that of the stainless cast, examination on thermal aging characteristics of the SS welds is very limited. In order to evaluate thermal aging behavior of weld metal of austenitic stainless steel, the 316L SS weld metal has been prepared and changes in mechanical properties and in etching properties at isothermal aging at 335°C have been investigated. The hardness of the ferrite phase has increased with aging, while the hardness of austenite phase has stayed same. It has been suggested that spinodal decomposition has occurred in δ-ferrite by the 335°C aging. The etching rates of δ-ferrite at immersion test in 5wt% hydrochloric acid solution have been also investigated using an AFM technique. The etching rate of ferrite phase has decreased consistently with the increase in hardness of ferrite phase. It has been thought that this characteristic is also caused by spinodal decomposition of ferrite into chromium-rich (α') and iron-rich (α).

  7. Tooling solutions for sheet metal forming and punching of lean duplex stainless steel

    DEFF Research Database (Denmark)

    Wadman, Boel; Madsen, Erik; Bay, Niels

    2012-01-01

    .4509 and lean duplex EN1.4162 in a production designed for austenitic stainless steels, such as EN1.4301 and 1.4401. The result is a guideline that summarizes how stainless material properties may affect tool degradation, and suggests tool solutions for reduced production disturbances and tool maintenance cost.......For producers of advanced stainless components the choice of stainless material influences not only the product properties, but also the tooling solution for sheet metal stamping. This work describes how forming and punching tools will be affected when introducing the stainless alloys ferritic EN1...

  8. Damage on 316LN stainless steel transformed by powder metallurgy

    International Nuclear Information System (INIS)

    Couturier, R.; Burlet, H.

    1998-01-01

    This study deals with the 316 LN stainless steel elaboration by powder metallurgy. This method allows the realization of structures in austenitic steel less affected by the thermal aging than the cast austenitic-ferritic components. The components are performed by the method of HIP (Hot Isostatic Pressing). Mechanical tests are provided to control mechanical properties

  9. New Stainless Steel Alloys for Low Temperature Surface Hardening?

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2015-01-01

    The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE presen...

  10. Laser heat treatment of welds for various stainless steels

    Science.gov (United States)

    Dontu, O.; Ganatsios, S.; Alexandrescu, N.; Predescu, C.

    2008-03-01

    The paper presents a study concerning the post - weld heat treatment of a duplex stainless steel. Welded joint samples were surface - treated using the same laser source adopted during welding in order to counterbalance the excess of ferrite formed in the welding process.

  11. Ferrite materials for memory applications

    CERN Document Server

    Saravanan, R

    2017-01-01

    The book discusses the synthesis and characterization of various ferrite materials used for memory applications. The distinct feature of the book is the construction of charge density of ferrites by deploying the maximum entropy method (MEM). This charge density gives the distribution of charges in the ferrite unit cell, which is analyzed for charge related properties.

  12. Welding Metallurgy and Weldability of Stainless Steels

    Science.gov (United States)

    Lippold, John C.; Kotecki, Damian J.

    2005-03-01

    Welding Metallurgy and Weldability of Stainless Steels, the first book in over twenty years to address welding metallurgy and weldability issues associated with stainless steel, offers the most up-to-date and comprehensive treatment of these topics currently available. The authors emphasize fundamental metallurgical principles governing microstructure evolution and property development of stainless steels, including martensistic, ferric, austenitic, duplex, and precipitation hardening grades. They present a logical and well-organized look at the history, evolution, and primary uses of each stainless steel, including detailed descriptions of the associated weldability issues.

  13. Expanded austenite in nitrided layers deposited on austenitic and super austenitic stainless steel grades; Analise da austenita expandida em camadas nitretadas em acos inoxidaveis austeniticos e superaustenitico

    Energy Technology Data Exchange (ETDEWEB)

    Casteletti, L.C.; Fernandes, F.A.P.; Heck, S.C. [Universidade de Sao Paulo (EESC/USP), Sao Carlos, SP (Brazil). Escola de Engenharia. Dept. de Engenharia de Materais, Aeronautica e Automobilistica; Oliveira, A.M. [Instituto de Educacao, Ciencia e Tecnologia do Maranhao (IFMA), Sao Luis, MA (Brazil); Gallego, J., E-mail: gallego@dem.feis.unesp.b [UNESP, Ilha Solteira, SP (Brazil). Dept. Engenharia Mecanica

    2010-07-01

    In this work nitrided layers deposited on austenitic and super austenitic stainless steels were analyzed through optical microscopy and X-rays diffraction analysis (XRD). It was observed that the formation of N supersaturated phase, called expanded austenite, has promoted significant increment of hardness (> 1000HV). XRD results have indicated the anomalous displacement of the diffracted peaks, in comparison with the normal austenite. This behavior, combined with peaks broadening, it was analyzed in different nitriding temperatures which results showed good agreement with the literature. (author)

  14. Current status and recent research achievements in ferritic/martensitic steels

    Science.gov (United States)

    Tavassoli, A.-A. F.; Diegele, E.; Lindau, R.; Luzginova, N.; Tanigawa, H.

    2014-12-01

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe-Cr alloys, the chromium range was narrowed to 7-9% and the first RAFM was industrially produced in Japan (F82H: Fe-8%Cr-2%W-TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe-9%Cr-1%W-TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  15. Current status and recent research achievements in ferritic/martensitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Tavassoli, A.-A.F., E-mail: farhad.tavassoli@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA/DEN/DANS/DMN, F-91191 Gif-sur-Yvette (France); Diegele, E., E-mail: eberhard.diegele@kit.edu [Karlsruhe Institut of Technology (KIT), Karlsruhe (Germany); Lindau, R., E-mail: rainer.lindau@kit.edu [Karlsruhe Institut of Technology (KIT), Karlsruhe (Germany); Luzginova, N., E-mail: Natalia.Luzginova@gmail.com [NRG-Petten, 1755 ZG Petten (Netherlands); Tanigawa, H., E-mail: tanigawa.hiroyasu@jaea.go.jp [Japan Atomic Energy Authority (JAEA), Tokai, Ibaraki, 319-1195 (Japan)

    2014-12-15

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe–Cr alloys, the chromium range was narrowed to 7–9% and the first RAFM was industrially produced in Japan (F82H: Fe–8%Cr–2%W–TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe–9%Cr–1%W–TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  16. A study on the mechanism of stress corrosion cracking of duplex stainless steels in hot alkaline-sulfide solution

    Science.gov (United States)

    Chasse, Kevin Robert

    Duplex stainless steels (DSS) generally have superior strength and corrosion resistance as compared to most standard austenitic and ferritic stainless grades owing to a balanced microstructure of austenite and ferrite. As a result of having favorable properties, DSS have been selected for the construction of equipment in pulp and paper, chemical processing, nuclear, oil and gas as well as other industries. The use of DSS has been restricted in some cases because of stress corrosion cracking (SCC), which can initiate and grow in either the ferrite or austenite phase depending on the environment. Thorough understanding of SCC mechanisms of DSS in chloride- and hydrogen sulfide-containing solutions has been useful for material selection in many environments. However, understanding of SCC mechanisms of DSS in sulfide-containing caustic solutions is limited, which has restricted the capacity to optimize process and equipment design in pulp and paper environments. Process environments may contain different concentrations of hydroxide, sulfide, and chloride, altering corrosion and SCC susceptibility of each phase. Crack initiation and growth behavior will also change depending on the relative phase distribution and properties of austenite and ferrite. The role of microstructure and environment on the SCC of standard grade UNS S32205 and lean grade UNS S32101 in hot alkaline-sulfide solution were evaluated in this work using electrochemical, film characterization, mechanical testing, X-ray diffraction, and microscopy techniques. Microstructural aspects, which included residual stress state, phase distribution, phase ratio, and microhardness, were related to the propensity for SCC crack initiation in different simulated alkaline pulping liquors at 170 °C. Other grades of DSS and reference austenitic and superferritic grades of stainless steel were studied using exposure coupons for comparison to understand compositional effects and individual phase susceptibility

  17. Stainless Steel Leaches Nickel and Chromium into Foods During Cooking

    OpenAIRE

    Kamerud, Kristin L.; Hobbie, Kevin A.; Anderson, Kim A.

    2013-01-01

    Toxicological studies show that oral doses of nickel and chromium can cause cutaneous adverse reactions such as dermatitis. Additional dietary sources, such as leaching from stainless steel cookware during food preparation, are not well characterized. This study examined stainless steel grades, cooking time, repetitive cooking cycles, and multiple types of tomato sauces for their effects on nickel and chromium leaching. Trials included three types of stainless steels and a stainless steel sau...

  18. Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Junho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [Korea Hydro and Nuclear Power Co. Ltd., Daejeon (Korea, Republic of)

    2014-05-15

    It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase.

  19. Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

    International Nuclear Information System (INIS)

    Lee, Junho; Jang, Changheui; Lee, Kyoung Soo

    2014-01-01

    It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase

  20. influence of delta ferrite on the flow stress grain size relationship

    African Journals Online (AJOL)

    user

    SIZE RELATIONSHIP OF AN AUSTENITIC STAINLESS STEEL by ... The effect of delta ferrite on the flow stress-grain size relation is investigated. ... some of these deviations, new models have .... J. N. Petch, J of Iron and Steel Inst., 174 25,.

  1. Correlation between microstructure and electrical properties of Cu{sub 1.3}Mn{sub 1.7}O{sub 4}/La{sub 2}O{sub 3} composite-coated ferritic stainless steel interconnects

    Energy Technology Data Exchange (ETDEWEB)

    Hosseini, N., E-mail: nazaneen_hosseini@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Karimzadeh, F.; Abbasi, M.H. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Choi, G.M. [Fuel Cell Research Center and Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

    2016-07-15

    The goal of this study was to investigate the effect of screen-printed Cu{sub 1.3}Mn{sub 1.7}O{sub 4}/La{sub 2}O{sub 3} composite coating on chromia scale growth and electrical behavior of AISI430 stainless steel interconnects. The coated samples were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy equipped with energy dispersive spectroscopy (FESEM-EDS) and 4-probe area specific resistance (ASR) tests. The results showed that LaCrO{sub 3} conductive perovskite is formed due to the interdiffusion between Cr{sub 2}O{sub 3} and/or CrO{sub 3} and La{sub 2}O{sub 3}. The presence of LaCrO{sub 3} through the composite coating and Cr{sub 2}O{sub 3} sub-scale accompanied by the effective role of spinel phase, acted as a barrier to mitigate the sub-scale growth preventing chromium diffusion through the coating and the cathode. Besides, LaCrO{sub 3} particles within the sub-scale provided suitable conductive paths decreasing ASR from 19.3 mΩ cm{sup 2} for spinel coated sample to 15 mΩ cm{sup 2} for composite coated sample at the end of 500 h oxidation at 750° C. - Highlights: • Cu{sub 1.3}Mn{sub 1.7}O{sub 4}/La{sub 2}O{sub 3} coating was deposited on AISI 430 by screen-printing method. • LaCrO{sub 3} perovskite was formed due to the interdiffusion between Cr species and La{sub 2}O{sub 3}. • LaCrO{sub 3} particles within the chromia provided conductive paths causing ASR reduction. • The co-existence of LaCrO{sub 3} and Cu{sub 1.3}Mn{sub 1.7}O{sub 4} noticeably retarded the chromia growth.

  2. High strength ferritic alloy

    International Nuclear Information System (INIS)

    1977-01-01

    A high strength ferritic steel is specified in which the major alloying elements are chromium and molybdenum, with smaller quantities of niobium, vanadium, silicon, manganese and carbon. The maximum swelling is specified for various irradiation conditions. Rupture strength is also specified. (U.K.)

  3. Precipitation Mechanism of Sigma Phase in Super Duplex Stainless Steels

    Science.gov (United States)

    Nakade, Katsuyuki; Kuroda, Toshio

    The influence of alloying elements on the precipitation behavior of sigma (σ) phase was investigated for conventional SAF2205 and SAF2507 super duplex stainless steel. Time-Temperature-Precipitation (T-T-P) diagram of sigma phase of SAF2507 were shifted toward to shorter times compared to SAF2205. The precipitation of sigma phase was accelerated with increasing Cr and Mo concentration. According to the microstructure observation, the sigma phase began to precipitate at ferrite (α) ⁄ austenite (γ) phase boundaries and grew into ferrite for SAF2507 and SAF2205 steel. In the as-received condition, Cr and Mo concentration in ferrite was clearly higher than that in austenite. Especially, it was found that Mo concentration in ferrite of SAF2507 was higher than that in ferrite of SAF2205. The result of EPMA-measurement showed that sigma phase was mainly Fe-Cr-Mo intermetallic compound and Mo was significantly enriched into sigma phase. The difference of Mo concentration in ferrite significantly affected to the sigma phase precipitation. The secondary austenite formation was also induced by sigma phase precipitation. Cr and Mo were ejected to the remained ferrite ⁄ austenite phase boundaries by secondary austenite formation. Consequently, sigma phase precipitation was more accelerated by the reheating.

  4. Reducing matrix effect error in EDXRF: Comparative study of using standard and standard less methods for stainless steel samples

    International Nuclear Information System (INIS)

    Meor Yusoff Meor Sulaiman; Masliana Muhammad; Wilfred, P.

    2013-01-01

    Even though EDXRF analysis has major advantages in the analysis of stainless steel samples such as simultaneous determination of the minor elements, analysis can be done without sample preparation and non-destructive analysis, the matrix issue arise from the inter element interaction can make the the final quantitative result to be in accurate. The paper relates a comparative quantitative analysis using standard and standard less methods in the determination of these elements. Standard method was done by plotting regression calibration graphs of the interested elements using BCS certified stainless steel standards. Different calibration plots were developed based on the available certified standards and these stainless steel grades include low alloy steel, austenitic, ferritic and high speed. The standard less method on the other hand uses a mathematical modelling with matrix effect correction derived from Lucas-Tooth and Price model. Further improvement on the accuracy of the standard less method was done by inclusion of pure elements into the development of the model. Discrepancy tests were then carried out for these quantitative methods on different certified samples and the results show that the high speed method is most reliable for determining of Ni and the standard less method for Mn. (Author)

  5. Wear-resistant and electromagnetic absorbing behaviors of oleic acid post-modified ferrite-filled epoxy resin composite coating

    Science.gov (United States)

    Wang, Wenjie; Zang, Chongguang; Jiao, Qingjie

    2015-03-01

    The post-modified Mn-Zn ferrite was prepared by grafting oleic acid on the surface of Mn-Zn ferrite to inhibit magnetic nanoparticle aggregation. Fourier Transform Infrared (FT-IR) spectroscopy was used to characterize the particle surfaces. The friction and electromagnetic absorbing properties of a thin coating fabricated by dispersing ferrite into epoxy resin (EP) were investigated. The roughness of the coating and water contact angle were measured using the VEECO and water contact angle meter. Friction tests were conducted using a stainless-steel bearing ball and a Rockwell diamond tip, respectively. The complex permittivity and complex permeability of the composite coating were studied in the low frequency (10 MHz-1.5 GHz). Surface modified ferrites are found to improve magnetic particles dispersion in EP resulting in significant compatibility between inorganic and organic materials. Results also indicate that modified ferrite/EP coatings have a lower roughness average value and higher water contact angle than original ferrite/EP coatings. The enhanced tribological properties of the modified ferrite/EP coatings can be seen from the increased coefficient value. The composite coatings with modified ferrite are observed to exhibit better reflection loss compared with the coatings with original ferrite.

  6. The low-temperature aging embrittlement in a 2205 duplex stainless steel

    International Nuclear Information System (INIS)

    Weng, K.L.; Chen, H.R.; Yang, J.R.

    2004-01-01

    The effect of isothermal treatment (at temperatures ranging between 400 and 500 deg. C) on the embrittlement of a 2205 duplex stainless steel (with 45 ferrite-55 austenite, vol.%) has been investigated. The impact toughness and hardness of the aged specimens were measured, while the corresponding fractography was studied. The results show that the steel is susceptible to severe embrittlement when exposed at 475 deg. C; this aging embrittlement is analogous with that of the ferritic stainless steels, which is ascribed to the degenerated ferrite phase. High-resolution transmission electron microscopy reveals that an isotropic spinodal decomposition occurred during aging at 475 deg. C in the steel studied; the original δ-ferrite decomposed into a nanometer-scaled modulated structure with a complex interconnected network, which contained an iron-rich BCC phase (α) and a chromium-enriched BCC phase (α'). It is suggested that the locking of dislocations in the modulated structure leads to the severe embrittlement

  7. Microstructure and mechanical properties of friction stir welded SAF 2507 super duplex stainless steel

    International Nuclear Information System (INIS)

    Sato, Y.S.; Nelson, T.W.; Sterling, C.J.; Steel, R.J.; Pettersson, C.-O.

    2005-01-01

    The microstructure and mechanical properties of friction stir (FS) welded SAF 2507 super duplex stainless steel were examined. High-quality, full-penetration welds were successfully produced in the super duplex stainless steel by friction stir welding (FSW) using polycrystalline cubic boron nitride (PCBN) tool. The base material had a microstructure consisting of the ferrite matrix with austenite islands, but FSW refined grains of the ferrite and austenite phases in the stir zone through dynamic recrystallisation. Ferrite content was held between 50 and 60% throughout the weld. The smaller grain sizes of the ferrite and austenite phases caused increase in hardness and strength within the stir zone. Welded transverse tensile specimen failed near the border between the stir zone and TMAZ at the retreating side as the weld had roughly the same strengths as the base material

  8. Accelerated aging embrittlement of cast duplex stainless steel: Activation energy for extrapolation

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1989-05-01

    Cast duplex stainless steels, used extensively in LWR systems for primary pressure boundary components such as primary coolant pipes, valves, and pumps, are susceptible to thermal aging embrittlement at reactor operating or higher temperatures. Since a realistic aging embrittlement for end-of-life or life-extension conditions (i.e., 32--50 yr of aging at 280--320 degree C) cannot be produced, it is customary to simulate the metallurgical structure by accelerated aging at ∼400 degree C. Over the past several years, extensive data on accelerated aging have been reported from a number of laboratories. The most important information from these studies is the activation energy, namely, the temperature dependence of the aging kinetics between 280 and 400 degree C, which is used to extrapolate the aging characteristics to reactor operating conditions. The activation energies (in the range of 18--50 kcal/mole) are, in general, sensitive to material grade, chemical composition, and fabrication process, and a few empirical correlations, obtained as a function of bulk chemical composition, have been reported. In this paper, a mechanistic understanding of the activation energy is described on the basis of the results of microstructural characterization of various heats of CF-3, -8, and -8M grades that were used in aging studies at different laboratories. The primary mechanism of aging embrittlement at temperatures between 280 and 400 degree C is the spinodal decomposition of the ferrite phase, and M 23 C 6 carbide precipitation on the ferrite/austenite boundaries is the secondary mechanism for high-carbon CF-8 grade. 20 refs., 10 figs., 3 tabs

  9. Aging behaviour of 25Cr-17Mn high nitrogen duplex stainless steel

    OpenAIRE

    Machado, I. F.; Padilha, A. F.

    2000-01-01

    The precipitation behaviour of a nickel free stainless steel containing 25% chromium, 17% manganese and 0.54% nitrogen, with duplex ferritic-austenitic microstructure, was studied using several complementary techniques of microstructural analysis after aging heat treatments between 600 and 1 000 degrees C for periods of lime between 15 and 6 000 min. During aging heat treatments, ferrite was decomposed into sigma phase and austenite by a eutectoid reaction, like in the Fe-Cr-Ni duplex stainle...

  10. Response of cast austenitic stainless steel to low temperature plasma carburizing.

    OpenAIRE

    Sun, Yong

    2008-01-01

    The response of a cast 316 type austenitic stainless steel to the novel low temperature plasma carburizing process has been investigated in this work. The cast steel has a dendritic structure with a mix of austenite, ferrite and carbide phases. The results show that such a complex structure responds well to the carburizing process, and the inter-dendrite regions containing ferrite and carbides can be transformed to expanded austenite to form a continuous and uniform layer supersat...

  11. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  12. Assessment of delta ferrite in multipass TIG welds of 40 mm thick SS 316L: A comparative study of ferrite number (FN) prediction and measurements

    Science.gov (United States)

    Buddu, Ramesh Kumar; Raole, P. M.; Sarkar, B.

    2017-04-01

    Austenitic stainless steels are widely used in the fabrication of fusion reactor major systems like vacuum vessel, divertor, cryostat and other structural components development. Multipass welding is used for the development of thick plates for the structural components fabrication. Due to the repeated weld thermal cycles, the microstructure adversely alters owing to the presence of complex phases like austenite, ferrite and delta ferrite and subsequently influences the mechanical properties like tensile and impact toughness of joints. The present paper reports the detail analysis of delta ferrite phase in welded region of 40 mm thick SS316L plates welded by special design multipass narrow groove TIG welding process under three different heat input conditions. The correlation of delta ferrite microstructure of different type structures acicular and vermicular is observed. The chemical composition of weld samples was used to predict the Ferrite Number (FN), which is representative form of delta ferrite in welds, with Schaeffler’s, WRC-1992 diagram and DeLong techniques by calculating the Creq and Nieq ratios and compared with experimental data of FN from Feritescope measurements. The low heat input conditions (1.67 kJ/mm) have produced higher FN (7.28), medium heat input (1.72 kJ/mm) shown FN (7.04) where as high heat input (1.87 kJ/mm) conditions has shown FN (6.68) decreasing trend and FN data is compared with the prediction methods.

  13. Spinodal decomposition of austenite in long-term-aged duplex stainless steel

    International Nuclear Information System (INIS)

    Chung, H.M.

    1989-02-01

    Spinodal decomposition of austenite phase in the cast duplex stainless steels CF-8 and -8M grades has been observed after long- term thermal aging at 400 and 350/degree/C for 30,000 h (3.4 yr). At 320/degree/C, the reaction was observed only at the limited region near the austenite grain boundaries. Ni segregation and ''worm-holes'' corresponding to the spatial microchemical fluctuations have been confirmed. The decomposition was observed only for heats containing relatively high overall Ni content (9.6--12.0 wt %) but not in low-Ni (8.0--9.4 wt %) heats. In some specimens showing a relatively advanced stage of decomposition, localized regions of austenite with a Vickers hardness of 340--430 were observed. However, the effect of austenite decomposition on the overall material toughness appears secondary for aging up to 3--5 yr in comparison with the effect of the faster spinodal decomposition in ferrite phase. The observation of the thermally driven spinodal decomposition of the austenite phase in cast duplex stainless steels validates the proposition that a miscibility gap occurs in Fe-Ni and ancillary systems. 16 refs., 7 figs., 1 tab

  14. Ductility of high chromium stainless steels

    International Nuclear Information System (INIS)

    Peretyat'ko, V.N.; Kazantsev, A.A.

    1997-01-01

    Aimed to optimize the hot working conditions for high chromium stainless steels the experiments were carried in the temperature range of 800-1300 deg C using hot torsion tests and cylindrical specimens of ferritic and ferritic-martensitic steels 08Kh13, 12Kh13, 20Kh13, 30Kh13 and 40Kh13. Testing results showed that steel plasticity varies in a wide range depending on carbon content. Steels of lesser carbon concentration (08Kh13 and 12Kh13) exhibit a sharp increase in plasticity with a temperature rise, especially in the interval of 1200-1250 deg C. Steels 20Kh13 and 30Kh13 display insignificant plasticity increasing, whereas plastic properties of steel 40Kh13 increase noticeably in the range of 1000-1300 deg C. It is shown that optimal hot working conditions for specific steel must be selected with account of steel phase composition at high temperatures

  15. Martensitic/ferritic steels as container materials for liquid mercury target of ESS

    International Nuclear Information System (INIS)

    Dai, Y.

    1996-01-01

    In the previous report, the suitability of steels as the ESS liquid mercury target container material was discussed on the basis of the existing database on conventional austenitic and martensitic/ferritic steels, especially on their representatives, solution annealed 316 stainless steel (SA 316) and Sandvik HT-9 martensitic steel (HT-9). Compared to solution annealed austenitic stainless steels, martensitic/ferritic steels have superior properties in terms of strength, thermal conductivity, thermal expansion, mercury corrosion resistance, void swelling and irradiation creep resistance. The main limitation for conventional martensitic/ferritic steels (CMFS) is embrittlement after low temperature (≤380 degrees C) irradiation. The ductile-brittle transition temperature (DBTT) can increase as much as 250 to 300 degrees C and the upper-shelf energy (USE), at the same time, reduce more than 50%. This makes the application temperature range of CMFS is likely between 300 degrees C to 500 degrees C. For the present target design concept, the temperature at the container will be likely controlled in a temperature range between 180 degrees C to 330 degrees C. Hence, CMFS seem to be difficult to apply. However, solution annealed austenitic stainless steels are also difficult to apply as the maximum stress level at the container will be higher than the design stress. The solution to the problem is very likely to use advanced low-activation martensitic/ferritic steels (LAMS) developed by the fusion materials community though the present database on the materials is still very limited

  16. Substitution of modified 9 Cr-1 Mo steel for austentic stainless steels

    International Nuclear Information System (INIS)

    Sikka, V.K.

    1982-04-01

    This report describes the current program to develop a high-strength ferritic-martensitic steel. The alloy is essentially Fe-9% Cr-1% Mo with small additions of V and Nb and is known as modifed 9 Cr-1 Mo steel. Its elevated-temperature properties and design allowable stresses match those of type 304 stainless steel for temperatures up to 600 0 C and exceed those of other ferritic steels by factors of 2 to 3. The improved strength of this alloy permits its use in place of stainless steels for many applications

  17. Final Report, Volume 4, The Develpoment of Qualification Standards forCast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, D.

    2005-09-30

    was carried out between the ferrite content, hardness values and the type of fracture. SEM was also carried out on the corrosion samples in order to see the difference on the surface after corrosion analysis has been carried out. Energy Dispersive Spectroscopy was carried out on the material acquired from Foundry D in order to determine the variation in the amount of the chemical composition of various elements when the material is subjected to different heat treatment schedules. X-Ray analysis was also carried out in order to verify whether it is possible to identify the different phases present in the material. Volume percentage of ferrite was also calculated from X-Ray diffraction and compared with the Feritscope{reg_sign} and ASTM E562 Manual Point Count data in order to determine whether X-Ray Diffraction is a suitable method for carrying out qualitative analysis of different phases present. From the various tests that were conducted, it was concluded that since ASTM A923 Methods adequately identifies the presence of intermetallic phases in A890-5A grade Cast Super Duplex Stainless Steel A890-5A can be directly included in ASTM A923. Correlation was determined between all the ASTM A923 Test Methods A, B and C and Test Method B were identified as the best method for detecting the presence of detrimental intermetallic phases. The micrographs from the A890-4A grade (now in ASTM A923) were identified as applicable for the A890-5A grade to compare and detect the presence of intermetallic phases. Using these micrographs one can verify whether an A890-5A sample has an unaffected, affected or a possibly affected structure. It was also observed that when compared to the A890-4A grade A890-5A grade is more sensitive to heat treatment. From the ferrite and hardness measurement a correlation was developed between toughness, volume percentage ferrite and hardness of the material. From SEM and EDS the type of intermetallic phase present and its chemical composition was

  18. Final Report, Volume 4, The Development of Qualification Standards for Cast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, W.

    2005-09-30

    carried out between the ferrite content, hardness values and the type of fracture. SEM was also carried out on the corrosion samples in order to see the difference on the surface after corrosion analysis has been carried out. Energy Dispersive Spectroscopy was carried out on the material acquired from Foundry D in order to determine the variation in the amount of the chemical composition of various elements when the material is subjected to different heat treatment schedules. X-Ray analysis was also carried out in order to verify whether it is possible to identify the different phases present in the material. Volume percentage of ferrite was also calculated from X-Ray diffraction and compared with the Feritscope® and ASTM E562 Manual Point Count data in order to determine whether X-Ray Diffraction is a suitable method for carrying out qualitative analysis of different phases present. From the various tests that were conducted, it was concluded that since ASTM A923 Methods adequately identifies the presence of intermetallic phases in A890 5A grade Cast Super Duplex Stainless Steel A890 5A can be directly included in ASTM A923. Correlation was determined between all the ASTM A923 Test Methods A, B and C and Test Method B were identified as the best method for detecting the presence of detrimental intermetallic phases. The micrographs from the A890-4A grade (now in ASTM A923) were identified as applicable for the A890-5A grade to compare and detect the presence of intermetallic phases. Using these micrographs one can verify whether an A890-5A sample has an unaffected, affected or a possibly affected structure. It was also observed that when compared to the A890-4A grade A890-5A grade is more sensitive to heat treatment. From the ferrite and hardness measurement a correlation was developed between toughness, volume percentage ferrite and hardness of the material. From SEM and EDS the type of intermetallic phase present and its chemical composition was determined. The best

  19. Development of oxide dispersion strengthened 2205 duplex stainless steel composite

    Directory of Open Access Journals (Sweden)

    Oladayo OLANIRAN

    2015-05-01

    Full Text Available Composites of duplex stainless steel were produced by oxide dispersion strengthening with comparatively improved mechanical properties by hot press sintering of partially stabilized Zirconia (PSZ, 3% yttria, mole fraction dispersion in 2205 duplex stainless steels. Ceramic oxide was added as reinforcement, while chromium (Cr and Nickel (Ni were incorporated to maintain the austenitic/ferritic phase balance of the duplex stainless steel. The powders and sintered were characterized in detail using scanning electron microscopy (SEM and X-ray diffraction (XRD. The microstructural evolution and phase formation during oxide dispersion strengthening of duplex stainless steel composites were investigated. The influence of composition variation of the reinforcements on the microstructural and corrosion behaviour in simulated mine water of the composites were investigated. In this manuscript, it was established that composition has great influence on the structure/properties relationship of the composites developed.

  20. Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

    Directory of Open Access Journals (Sweden)

    G. Magudeeswaran

    2014-03-01

    Full Text Available Quenched and Tempered (Q&T steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC in the heat affected zone (HAZ after welding. The use of austenitic stainless steel (ASS consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW and Flux cored arc welding (FCAW were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.

  1. Contributions from research on irradiated ferritic/martensitic steels to materials science and engineering

    Science.gov (United States)

    Gelles, D. S.

    1990-05-01

    Ferritic and martensitic steels are finding increased application for structural components in several reactor systems. Low-alloy steels have long been used for pressure vessels in light water fission reactors. Martensitic stainless steels are finding increasing usage in liquid metal fast breeder reactors and are being considered for fusion reactor applications when such systems become commercially viable. Recent efforts have evaluated the applicability of oxide dispersion-strengthened ferritic steels. Experiments on the effect of irradiation on these steels provide several examples where contributions are being made to materials science and engineering. Examples are given demonstrating improvements in basic understanding, small specimen test procedure development, and alloy development.

  2. Kinetics of biofilm formation and desiccation survival of Listeria monocytogenes in single and dual species biofilms with Pseudomonas fluorescens, Serratia proteamaculans or Shewanella baltica on food-grade stainless steel surfaces.

    Science.gov (United States)

    Daneshvar Alavi, Hessam Edin; Truelstrup Hansen, Lisbeth

    2013-01-01

    This study investigated the dynamics of static biofilm formation (100% RH, 15 °C, 48-72 h) and desiccation survival (43% RH, 15 °C, 21 days) of Listeria monocytogenes, in dual species biofilms with the common spoilage bacteria, Pseudomonas fluorescens, Serratia proteamaculans and Shewanella baltica, on the surface of food grade stainless steel. The Gram-negative bacteria reduced the maximum biofilm population of L. monocytogenes in dual species biofilms and increased its inactivation during desiccation. However, due to the higher desiccation resistance of Listeria relative to P. fluorescens and S. baltica, the pathogen survived in greater final numbers. In contrast, S. proteamaculans outcompeted the pathogen during the biofilm formation and exhibited similar desiccation survival, causing the N21 days of Serratia to be ca 3 Log10(CFU cm(-2)) greater than that of Listeria in the dual species biofilm. Microscopy revealed biofilm morphologies with variable amounts of exopolymeric substance and the presence of separate microcolonies. Under these simulated food plant conditions, the fate of L. monocytogenes during formation of mixed biofilms and desiccation depended on the implicit characteristics of the co-cultured bacterium.

  3. Embrittlement and life prediction of aged duplex stainless steel

    International Nuclear Information System (INIS)

    Kuwano, Hisashi

    1996-01-01

    The stainless steel, for which the durability for long term in high temperature corrosive environment is demanded, is a complex plural alloy. Cr heightens the oxidation resistance, Ni improves the ductility and impact characteristics, Si improves the fluidity of the melted alloy and heightens the resistance to stress corrosion cracking, and Mo suppresses the pitting due to chlorine ions. These alloy elements are in the state of nonequilibrium solid solution in Fe base at practical temperature, and cause aging phenomena such as segregation, concentration abnormality and precipitation during the use for long term. The characteristics of stainless steel deteriorate due to this. Two-phase stainless cast steel, the example of the embrittlement of the material for an actual machine, the accelerated test of embrittlement, the activation energy for embrittlement, and as the mechanism of aging embrittlement, the spinodal decomposition of ferrite, the precipitation of G phase and the precipitation of carbides and nitrides are described. Also in the welded parts of austenitic stainless steel, delta-ferrite is formed during cooling, therefore, the condition is nearly same as two-phase stainless steel, and the embrittlement due to long term aging occurs. (K.I.)

  4. Aging of cast duplex stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1984-10-01

    A program is being conducted to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. The existing data are evaluated to determine the expected embrittlement of cast components during the operating lifetime of reactors and to define the objectives and scope of the investigation. This presentation describes the status of the program. Data for the metallurgical characterization of the various cast stainless steels used in the investigation are presented. Charpy impact tests on short-term aged material indicate that CF-3 stainless steels are less susceptible to embrittlement than CF-8 or CF-8M stainless steels. Microstructural characterization of cast stainless steels that were obtained from Georg Fischer Co. and aged for up to 70,000 h at 300, 350, and 400 0 C reveals the formation of four different types of precipitates that are not α'. Embrittlement of the ferrite phase is primarily due to pinning of the dislocations by two of these precipitates, designated as Type M and Type X. The ferrite phase is embrittled after approx. 8 y at 300 0 C and shows cleavage fracture. Examination of the fracture surfaces of the impact-test specimens indicates that the toughness of the long-term aged material is determined by the austenite phase. 8 figures, 3 tables

  5. Resistance to pitting corrosion in ferritic and austenitic/ferritic steels

    International Nuclear Information System (INIS)

    De Bouvier, O.

    1995-01-01

    Stainless steel tubes carrying raw water are potentially vulnerable to pitting corrosion. With a view to minimizing the corrosion risk in the river-water-cooled condensers at PWR power plant, a study was conducted to determine initiation conditions and incubation durations for pitting corrosion in stagnant water. As a result, condenser tubes in Z2 CI 18 (439) or Z2 CT 18-10 (304L) steels were phased out in favour of Z2 CND 16-32 (316L) stainless steel. The same question can be yield for other applications and especially for all types of exchangers for use in electrical applications. This study sought to assess alternative methods for estimating pitting corrosion, and to check the results of these methods against the actual behaviour of studied steels. The study covered ferritic steels (439, 444, 290Mo), austenitic steel (316L) and austenitic/ferritic steels (Uranus 35N, 45N, 47N, 52N). Two approaches were adopted: laboratory tests to compare pitting corrosion risks on different materials, and tests for characterizing the behaviour of steels exposed to river water. The study begins with a laboratory tests that yield an arbitrary parameter for quantifying pitting corrosion resistance. One method involves measuring the pitting temperature in an aggressive ferric chloride solution. Other methods measure the pitting potential, either statistically (Multipit method) or deterministically (polarization curve). We then go on to discuss tests under simulated life-like conditions, involving repeated immersions in water from the Seine. (author). 9 refs., 13 figs, 9 tabs

  6. Hydrogen induced cold cracking studies on armour grade high strength, quenched and tempered steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Magudeeswaran, G.; Balasubramanian, V. [Centre for Materials Joining Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India); Madhusudhan Reddy, G. [Metal Joining Section, Defence Metallurgical Research Laboratory (DMRL), Kanchanbagh (P.O.) Hyderabad 560 058 Andhra Pradesh (India)

    2008-04-15

    Quenched and tempered (Q and T) steels are prone to hydrogen induced cracking (HIC) in the heat affected zone after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q and T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic (LHF) steel consumables can be used to weld Q and T steels, which can give very low hydrogen levels in the weld deposits. In this investigation an attempt has been made to study the influence of welding consumables and welding processes on hydrogen induced cold cracking of armour grade Q and T steel welds by implant testing. Shielded metal arc welding (SMAW) and flux cored arc welding (FCAW) processes were used for making welds using ASS and LHF welding consumables. ASS welds made using FCAW process offered a higher resistance to HIC than all other welds considered in this investigation. (author)

  7. Numerical simulation of hydrogen-assisted crack initiation in austenitic-ferritic duplex steels

    International Nuclear Information System (INIS)

    Mente, Tobias

    2015-01-01

    Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern X-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen diffusion strongly depends on the alignment of austenite and δ-ferrite in the duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is

  8. Intragranular Chromium Nitride Precipitates in Duplex and Superduplex Stainless Steel

    OpenAIRE

    Iversen, Torunn Hjulstad

    2012-01-01

    Intragranular chromium nitrides is a phenomenon with detrimental effects on material properties in superduplex stainless steels which have not received much attention. Precipitation of nitrides occurs when the ferritic phase becomes supersaturated with nitrogen and there is insufficient time during cooling for diffusion of nitrogen into austenite. Heat treatment was carried out at between 1060◦C and 1160◦C to study the materials susceptibility to nitride precipitation with...

  9. Stainless steel leaches nickel and chromium into foods during cooking.

    Science.gov (United States)

    Kamerud, Kristin L; Hobbie, Kevin A; Anderson, Kim A

    2013-10-02

    Toxicological studies show that oral doses of nickel and chromium can cause cutaneous adverse reactions such as dermatitis. Additional dietary sources, such as leaching from stainless steel cookware during food preparation, are not well characterized. This study examined stainless steel grades, cooking time, repetitive cooking cycles, and multiple types of tomato sauces for their effects on nickel and chromium leaching. Trials included three types of stainless steels and a stainless steel saucepan, cooking times of 2-20 h, 10 consecutive cooking cycles, and four commercial tomato sauces. After a simulated cooking process, samples were analyzed by ICP-MS for Ni and Cr. After 6 h of cooking, Ni and Cr concentrations in tomato sauce increased up to 26- and 7-fold, respectively, depending on the grade of stainless steel. Longer cooking durations resulted in additional increases in metal leaching, where Ni concentrations increased 34-fold and Cr increased approximately 35-fold from sauces cooked without stainless steel. Cooking with new stainless steel resulted in the largest increases. Metal leaching decreases with sequential cooking cycles and stabilized after the sixth cooking cycle, although significant metal contributions to foods were still observed. The tenth cooking cycle resulted in an average of 88 μg of Ni and 86 μg of Cr leached per 126 g serving of tomato sauce. Stainless steel cookware can be an overlooked source of nickel and chromium, where the contribution is dependent on stainless steel grade, cooking time, and cookware usage.

  10. Stainless Steel Leaches Nickel and Chromium into Foods During Cooking

    Science.gov (United States)

    Kamerud, Kristin L.; Hobbie, Kevin A.; Anderson, Kim A.

    2014-01-01

    Toxicological studies show that oral doses of nickel and chromium can cause cutaneous adverse reactions such as dermatitis. Additional dietary sources, such as leaching from stainless steel cookware during food preparation, are not well characterized. This study examined stainless steel grades, cooking time, repetitive cooking cycles, and multiple types of tomato sauces for their effects on nickel and chromium leaching. Trials included three types of stainless steels and a stainless steel saucepan; cooking times of 2 to 20 hours, ten consecutive cooking cycles, and four commercial tomato sauces. After a simulated cooking process, samples were analyzed by ICP-MS for Ni and Cr. After six hours of cooking, Ni and Cr concentrations in tomato sauce increased up to 26- and 7-fold respectively, depending on the grade of stainless steel. Longer cooking durations resulted in additional increases in metal leaching, where Ni concentrations increased 34 fold and Cr increased approximately 35 fold from sauces cooked without stainless steel. Cooking with new stainless steel resulted in the largest increases. Metal leaching decreases with sequential cooking cycles and stabilized after the sixth cooking cycle, though significant metal contributions to foods were still observed. The tenth cooking cycle, resulted in an average of 88 μg of Ni and 86 μg of Cr leached per 126 g serving of tomato sauce. Stainless steel cookware can be an overlooked source of nickel and chromium, where the contribution is dependent on stainless steel grade, cooking time, and cookware usage. PMID:23984718

  11. Development of neural network models for the prediction of solidification mode, weld bead geometry and sensitisation in austenitic stainless steels

    International Nuclear Information System (INIS)

    Vasudevan, M.; Raj, B.; Prasad Rao, K.

    2005-01-01

    Quantitative models describing the effect of weld composition on the solidification mode, ferrite content and process parameters on the weld bead geometry are necessary in order to design composition of the welding consumable to ensure primary ferritic solidification mode, proper ferrite content and to ensure right choice of process parameters to achieve good bead geometry. A quantitative model on sensitisation behaviour of austenitic stainless steels is also necessary to optimise the composition of the austenitic stainless steel and to limit the strain on the material in order to enhance the resistance to sensitisation. The present paper discuss the development of quantitative models using artificial neural networks to correlate weld metal composition with solidification mode, process parameter with weld bead geometry and time for sensitisation with composition, strain in the material before welding and the temperature of exposure in austenitic stainless steels. (author)

  12. Microstructural characterization and electron backscatter diffraction analysis across the welded interface of duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Gao, Zhanqi; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)

    2017-08-15

    Highlights: • Apparent change in LTHAZ was the intergranular secondary austenite precipitation. • Ferrite in HAZ maintained same distribution as ferrite texture in base metal. • Different austenite in different zones showed different orientation with ferrite. • Ferrite and austenite grains exhibited different boundary characteristics. • Local deformations were generated in grain boundary and within deformed grain. - Abstract: The microstructural evolution, orientation relationships, boundary characteristics, grain type, local deformation, and microhardness across the welded interface of duplex stainless steel (DSS) were investigated. The DSS welded joint consisted of four typical zones: base metal (BM), low-temperature heat-affected zone (LTHAZ), high-temperature heat-affected zone (HTHAZ), and weld metal (WM). The apparent microstructural changes in the HTHAZ and LTHAZ were secondary austenite and Cr{sub 2}N precipitation. A modified cooperative precipitation mechanism of secondary austenite and Cr{sub 2}N at the interface was proposed. Furthermore, the ferrite in both the HTHAZ and LTHAZ maintained the same distribution as the ferrite texture in the BM, while this ferrite texture disappeared completely in the WM. Different austenite grains in the different zones exhibited different orientation relationships with the ferrite matrix. Special grain boundaries were mainly distributed between the austenite grains, while the ferrite grains primarily contained random grain boundaries. Austenite twins constituted the largest proportion of the special boundaries. The special austenite grain boundaries in the BM and LTHAZ were higher in relative frequency than those in the HTHAZ and WM. The ferrite grains in the HTHAZ and WM mainly consisted of substructured grains. In the BM, the recrystallization degree of ferrite was significantly lower than that of austenite grains. The local deformations were mainly generated in the grain boundaries and within the deformed

  13. Development of oxide dispersion strengthened 9Cr ferritic-martensitic steel clad tube for fast reactor

    International Nuclear Information System (INIS)

    Laha, K.; Saroja, S.; Mathew, M.D.; Jayakumar, T.; Vijay, R.; Venugopal Reddy, A.; Lakshminarayana, B.; Kapoor, Komal; Jha, S.K.; Tonpe, S.S.

    2012-01-01

    One of the key issues in the economical operation of FBR is to achieve high burn-up of fuel (200-250 GWd/t) which considerably reduces the fuel cycle cost. This imposes stringent requirements of void swelling resistance upto 200 dpa for the core structural materials. Presently used alloy 09 (a modified austenitic stainless steel, 15Cr-15Ni-Ti) for PFBR has void swelling limit less than 150 dpa. Because of the inherent void swelling resistance, 9-12Cr steels ferritic/martensitic steels are qualified for irradiation upto 200 dpa but their low creep strength at temperatures above 600 deg C restricts their application as a clad material. Oxide dispersion strengthening is found to be promising means of extending the creep resistance of ferritic/martensitic steels beyond 650 deg C without sacrificing the inherent advantages of high thermal conductivity and low swelling of ferritic steels

  14. Application of Atmospheric Plasma-Sprayed Ferrite Layers for Particle Accelerators

    CERN Document Server

    Caspers, F; Federmann, S; Taborelli, M; Schulz, C; Bobzin, K; Wu, J

    2013-01-01

    A common problem in all kinds of cavity-like structures in particle accelerators is the occurrence of RF-resonances. Typically, ferrite plates attached to the walls of such structures as diagnostic devices, kickers or collimators, are used to dampen those undesired modes. However, the heat transfer rate from these plates to the walls is rather limited. Brazing ferrite plates to the walls is not possible in most cases due to the different thermal expansion coefficients. To overcome those limitations, atmospheric plasma spraying techniques have been investigated. Ferrite layers with a thickness from 50 μm to about 300 μm can be deposited on metallic surfaces like stainless steel exhibiting good thermal contact and still reasonable absorption properties. In this paper the technological aspects of plasma deposition are discussed and results of specifically developed RF loss measurement procedures for such thin magnetically lossy layers on metal are presented.

  15. Effect of the delta ferrite solidification morphology of austenitic steels weld metal on the joint properties

    International Nuclear Information System (INIS)

    Bilmes, P.; Gonzalez, A.; Llorente, C.; Solari, M.

    1996-01-01

    The properties of austenitic stainless steel weld metals are largely influenced by the appearance in the microstructure of delta ferrite of a given morphology. The susceptibility to hot cracks and low temperature toughness are deeply conditioned by the mixed complex austenitic-ferritic structures which depending on the steel chemical composition and on the cooling rate may be developed. The latest research on this issue points out the importance of the sodification mode as regards to the influence in the appearance of delta ferrite of a certain morphology. In fact, it is very important to understand the solidification sequences, the primary solidification modes which are possible and the subsequent solid state transformations to correlate the structural elements of the weld metal with the parameters of the welding process on the one had, and the weld joint properties on the other. (Author) 19 refs

  16. Electron Microscopy Study of Stainless Steel Radiation Damage Due to Long-Term Irradation by Alpha Particles Emitted From Plutonium

    Energy Technology Data Exchange (ETDEWEB)

    Unlu, Kenan [Univ. of Texas, Austin, TX (United States); Rios-Martinez, Carlos [Univ. of Texas, Austin, TX (United States); Saglam, Mehmet [Univ. of Texas, Austin, TX (United States); Hart, Ron R. [Texas A & M Univ., College Station, TX (United States); Shipp, John D. [Texas A & M Univ., College Station, TX (United States); Rennie, John [Texas A & M Univ., College Station, TX (United States)

    1998-04-16

    Radiation damage and associated surface and microstructural changes produced in stainless steel encapsulation by high-fluence alpha particle irradiations from weapons-grade plutonium of 316-stainless steel are being investigated.

  17. Low temperature tensile properties and stress corrosion cracking resistance in the super duplex stainless steels weldments

    International Nuclear Information System (INIS)

    Lee, Jeung Woo; Sung, Jang Hyun; Lee, Sung Keun

    1998-01-01

    Low temperature tensile properties and SCC resistances of super duplex stainless steels and their weldments are investigated. Tensile strengths increase remarkably with decreasing test temperature, while elongations decrease steeply at -196 .deg. C after showing peak or constant value down to -100 .deg. C. Owing to the low tensile deformation of weld region, elongations of welded specimen decrease in comparison to those of unwelded specimen. The welded tensile specimen is fractured through weld region at -196 .deg. C due to the fact that the finely dispersed ferrite phase in the austenite matrix increases an opportunity to supply the crack propagation path through the brittle ferrite phase at low temperature. The stress corrosion cracking initiates preferentially at the surface ferrite phase of base metal region and propagates through ferrite phase. When the corrosion crack meets with the fibrously aligned austenite phase to the tensile direction, the ferrite phase around austenite continues to corrode. Eventually, fracture of the austenite phase begins without enduring the tensile load. The addition of Cu+W to the super duplex stainless steel deteriorates the SCC resistance in boiling MgCl 2 solution, possibly due to the increment of pits in the ferrite phase and reduction of N content in the austenite phase

  18. Investigation of the Effects of Solution Temperature on the Corrosion Behavior of Austenitic Low-Nickel Stainless Steels in Citric Acid using Impedance and Polarization Measurements

    Directory of Open Access Journals (Sweden)

    Mulimbayan Francis M.

    2015-01-01

    Full Text Available Stainless steels may be classified according to alloy microstructure – ferritic, austenitic, martensitic, duplex, and precipitation hardening grades. Among these, austenitic grade has the largest contribution to market due to the alloy’s numerous industrial and domestic applications. In this study, the corrosion behavior of low-Nickel stainless steel in citric acid was investigated using potentiodynamic polarization techniques and Electrochemical Impedance Spectroscopy (EIS. The corrosion current density which is directly related to corrosion rate was extracted from the generated anodic polarization curve. Increasing the temperature of the citric acid resulted to increased corrosion current densities indicating higher corrosion rates at initial corrosion condition. EIS was performed to generate Nyquist plots whose shape and size depicts the corrosion mechanism and corrosion resistance of the alloy in citric acid, respectively. All the generated Nyquist plots have depressed semi-circle shapes implying that corrosion process takes place with charge-transfer as the rate-determining step. Based from the extracted values of polarization resistance (Rp, the temperature of the solution has negative correlation with the corrosion resistance of the studied alloy.

  19. Assessment of delta ferrite in multipass TIG welds of 40 mm thick SS 316L plates: a comparative study of ferrite number (FN) prediction and experimental measurements

    International Nuclear Information System (INIS)

    Buddu, Ramesh Kumar; Shaikh, Shamsuddin; Raole, Prakash M.; Sarkar, Biswanath

    2015-01-01

    Austenitic stainless steels are widely used in the fabrication of fusion reactor major systems like vacuum vessel, divertor, cryostat and other major structural components development. AISI SS316L materials of different thicknesses are utilized due to the superior mechanical properties, corrosion resistance, fatigue and stability at high temperature operation. The components are developed by using welding techniques like TIG welding with suitable filler material. Like in case of vacuum vessel, the multipass welding is unavoidable due to the use of high thickness plates (like in case of ITER and DEMO reactors). In general austenitic welds contains fraction of delta ferrite phase in multipass welds. The quantification depends on the weld thermal cycles like heat input and cooling rates associated with process conditions and chemical composition of the welds. Due to the repeated weld thermal passes, the microstructure adversely alters due to the presence of complex phases like austenite, ferrite and delta ferrite and subsequently influence the mechanical properties like tensile and impact toughness of joints. Control of the delta ferrite is necessary to hold the compatible final properties of the joints and hence its evaluation vital before the fabrication process. The present paper reports the detail analysis of delta ferrite phase in welded region and heat affected zones of 40 mm thick SS316L plates welded by special design multipass narrow groove TIG welding process under three different heat input conditions (1.67 kJ/mm, 1.78 kJ/mm, 1.87 kJ/mm). The correlation of delta ferrite microstructure with optical microscope and high resolution SEM has been carried out and different type of acicular and vermicular delta ferrite structures is observed. This is further correlated with the non destructive magnetic measurement using Ferrite scope. The measured ferrite number (FN) is correlated with the formed delta ferrite phase. The chemical composition of weld samples is

  20. Peculiar Features of Thermal Aging and Degradation of Rapidly Quenched Stainless Steels under High-Temperature Exposures

    Science.gov (United States)

    Shulga, A. V.

    2017-12-01

    This article presents the results of comparative studies of mechanical properties and microstructure of nuclear fuel tubes and semifinished stainless steel items fabricated by consolidation of rapidly quenched powders and by conventional technology after high-temperature exposures at 600 and 700°C. Tensile tests of nuclear fuel tube ring specimens of stainless austenitic steel of grade AISI 316 and ferritic-martensitic steel are performed at room temperature. The microstructure and distribution of carbon and boron are analyzed by metallography and autoradiography in nuclear fuel tubes and semifinished items. Rapidly quenched powders of the considered steels are obtained by the plasma rotating electrode process. Positive influence of consolidation of rapidly quenched powders on mechanical properties after high-temperature aging is confirmed. The correlation between homogeneous distribution of carbon and boron and mechanical properties of the considered steel is determined. The effects of thermal aging and degradation of the considered steels are determined at 600°C and 700°C, respectively.

  1. Effect of solution annealing temperature on precipitation in 2205 duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kashiwar, A., E-mail: akashiwar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India); Vennela, N. Phani, E-mail: phanivennela@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India); Kamath, S.L., E-mail: kamath@iitb.ac.in [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai-400076, Maharashtra (India); Khatirkar, R.K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India)

    2012-12-15

    In the present study, effect of solution annealing temperature (1050 Degree-Sign C and 1100 Degree-Sign C) and isothermal ageing (700 Degree-Sign C: 15 min to 6 h) on the microstructural changes in 2205 duplex stainless steel has been investigated systematically. Scanning electron microscopy and X-ray diffraction were adopted to follow the microstructural evolution, while an energy dispersive spectrometer attached to scanning electron microscope was used to obtain localised chemical information of various phases. The ferritic matrix of the two phase 2205 duplex stainless steel ({approx} 45% ferrite and {approx} 55% austenite) undergoes a series of metallurgical transformations during ageing-formation of secondary austenite ({gamma}{sub 2}) and precipitation of Cr and Mo rich intermetallic (chi-{chi} and sigma-{sigma}) phases. For solution annealing at 1050 Degree-Sign C, significant amount of carbides were observed in the ferrite grains after 1 h of ageing at 700 Degree-Sign C. {chi} Phase precipitated after the precipitation of carbides-preferentially at the ferrite-ferrite and also at the ferrite-austenite boundaries. {sigma} Phase was not observed in significant quantity even after 6 h of ageing. The sequence of precipitation in samples solution annealed at 1050 Degree-Sign C was found to be carbides {yields} {chi} {yields} {sigma}. On the contrary, for samples solution annealed at 1100 Degree-Sign C, the precipitation of {chi} phase was negligible. {chi} Phase precipitated before {sigma} phase, preferentially along the ferrite-ferrite grain boundaries and was later consumed in the {sigma} phase precipitation. The {sigma} phase precipitated via the eutectoid transformation of ferrite to yield secondary austenite {gamma}{sub 2} and {sigma} phase in the ferrite and along the ferrite-austenite grain boundaries. An increase in the volume fraction of {gamma}{sub 2} and {sigma} phase with simultaneous decrease in the ferrite was evidenced with ageing. - Highlights

  2. Deformation Induced Martensitic Transformation and Its Initial Microstructure Dependence in a High Alloyed Duplex Stainless Steel

    DEFF Research Database (Denmark)

    Xie, Lin; Huang, Tian Lin; Wang, Yu Hui

    2017-01-01

    Deformation induced martensitic transformation (DIMT) usually occurs in metastable austenitic stainless steels. Recent studies have shown that DIMT may occur in the austenite phase of low alloyed duplex stainless steels. The present study demonstrates that DIMT can also take place in a high alloyed...... Fe–23Cr–8.5Ni duplex stainless steel, which exhibits an unexpectedly rapid transformation from γ-austenite into α′-martensite. However, an inhibited martensitic transformation has been observed by varying the initial microstructure from a coarse alternating austenite and ferrite band structure...

  3. Effect of composition and cold work on the ferrite transformation in feroplug materials

    International Nuclear Information System (INIS)

    Lai, J.K.L.; Wong, K.W.; Shek, C.H.; Duggan, B.J.

    1993-01-01

    Feroplug is a newly developed temperature indicator suitable for use in the remaining life assessment of high temperature components in power generating plants. The device has been patented in the US on March 17, 1992 under patent number 5,096,304, by the British Technology Group. The Feroplug uses the phase transformation characteristics of duplex stainless steels for temperature measurement. Duplex stainless steels contain ferrite and austenite. Upon exposure to elevated temperatures, the ferrite transforms into austenite, carbides and intermetallic phases. The transformation can be easily monitored by magnetic measurements using a device called the Feritscope. A number of specially designed duplex stainless steels have been produced and the effects of silicon, carbon, and prior cold work on the phase transformation in these alloys. The ferrite transformation was found to be accelerated by prior cold work and by the addition of silicon. The effect of carbon was complicated. Increase in carbon content resulted in a slight increase in the rate of transformation at the early stage, but at the later stage of the transformation the effect of higher carbon content was to reduce the rate of transformation

  4. Characterization of the austenitic stability of metastable austenitic stainless steel with regard to its formability

    Science.gov (United States)

    Schneider, Matthias; Liewald, Mathias

    2018-05-01

    During the last decade, the stainless steel market showed a growing volume of 3-5% p.a.. The austenitic grades are losing market shares to ferritic or 200-series grades due to the high nickel price, but still playing the most important role within the stainless steel market. Austenitic stainless steel is characterized by the strain-induced martensite formation, causing the TRIP-effect (Transformation Induced Plasticity) which is responsible for good formability and high strength. The TRIP-effect itself is highly dependent on the forming temperature, the strain as well as the chemical composition which has a direct influence on the stability of the austenite. Today the austenitic stability is usually characterized by the so called Md30-temperature, which was introduced by Angel and enhanced by several researches, particularly Nohara. It is an empirical formula based on the chemical composition and the grain size of a given material, calculating the temperature which is necessary to gain a 50 % martensite formation after 30 % of elongation in a tensile test. A higher Md30-temperature indicates a lower stability and therefore a higher tendency towards martensite formation. The main disadvantage of Md30 -temperature is the fact that it is not based on forming parameters and only describes a single point instead of the whole forming process. In this paper, an experimental set up for measuring martensite and temperature evolution in a non-isothermal tensile test is presented, which is based on works of Hänsel and Schmid. With this set up, the martensite formation rate for different steels of the steel grade EN 1.4301 and EN 1.4310 is measured. Based on these results a new austenitic stability criterion is defined. This criterion and the determined Md30-temperatures are related to the stretch formability of the materials. The results show that the new IFU criterion is with regard to the formability a much more useful characteristic number for metastable austenitic steels

  5. Local electrical properties of thermally grown oxide films formed on duplex stainless steel surfaces

    Science.gov (United States)

    Guo, L. Q.; Yang, B. J.; He, J. Y.; Qiao, L. J.

    2018-06-01

    The local electrical properties of thermally grown oxide films formed on ferrite and austenite surfaces of duplex stainless steel at different temperatures were investigated by Current sensing atomic force microscopy, X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES). The current maps and XPS/AES analyses show that the oxide films covering austenite and ferrite surfaces formed at different temperatures exhibit different local electrical characteristics, thickness and composition. The dependence of electrical conductivity of oxide films covering austenite and ferrite surface on the formation temperature is attributed to the film thickness and semiconducting structures, which is intrinsically related to thermodynamics and kinetics process of film grown at different temperature. This is well elucidated by corresponding semiconductor band structures of oxide films formed on austenite and ferrite phases at different temperature.

  6. Boride Formation Induced by pcBN Tool Wear in Friction-Stir-Welded Stainless Steels

    Science.gov (United States)

    Park, Seung Hwan C.; Sato, Yutaka S.; Kokawa, Hiroyuki; Okamoto, Kazutaka; Hirano, Satoshi; Inagaki, Masahisa

    2009-03-01

    The wear of polycrystalline cubic boron nitride (pcBN) tool and its effect on second phase formation were investigated in stainless steel friction-stir (FS) welds. The nitrogen content and the flow stress were analyzed in these welds to examine pcBN tool wear. The nitrogen content in stir zone (SZ) was found to be higher in the austenitic stainless steel FS welds than in the ferritic and duplex stainless steel welds. The flow stress of austenitic stainless steels was almost 1.5 times larger than that of ferritic and duplex stainless steels. These results suggest that the higher flow stress causes the severe tool wear in austenitic stainless steels, which results in greater nitrogen pickup in austenitic stainless steel FS welds. From the microstructural observation, a possibility was suggested that Cr-rich borides with a crystallographic structure of Cr2B and Cr5B3 formed through the reaction between the increased boron and nitrogen and the matrix during FS welding (FSW).

  7. Effects of nitrogen on corrosion of stainless steels in a liquid sodium environment

    International Nuclear Information System (INIS)

    Suzuki, Tadashi; Mutoh, Isao

    1990-01-01

    The corrosion of ferritic stainless steels using sodium at 650degC in a maximum isothermal region contained in a non-isothermal sodium loop constructed of a Type 316 stainless steel has been examined. Also, previous results on corrosion of austenitic stainless steels in sodium at 700degC in the same loop have been reproduced. The selective dissolution and absorption of nickel, the selective dissolution of chromium, and the resultant increase in iron in the surface of stainless steels in the loop mainly determine the corrosion loss of the stainless steel specimens. The austenitic steels hardly decarburize, but denitride. The ferritic steels decarburize and denitride and the denitriding is more remarkable than the decarburizing. The vanadium and niobium, carbide and nitride formers, in the ferritic steels inhibit the decarburizing to some extent, but barely inhibit the denitriding. The nitrogen in the steels rapidly diffuses to the grain boundaries, and rapidly dissolves into sodium, which will lower surface energy of the steels to enhance the dissolution of other elements. The dissolved N in sodium would then be transported to the free surface of the sodium adjacent to the argon cover gas of sodium and easily be released into the cover gas. This mechanism would cause the rapid dissolution of nitrogen into sodium and the enhancement of the corrosion rate of the steels containing nitrogen. (orig.)

  8. Crystallization of -type hexagonal ferrites from mechanically

    Indian Academy of Sciences (India)

    Crystallization of -type hexagonal ferrites from mechanically activated mixtures of barium carbonate and goethite ... Abstract. -type hexagonal ferrite precursor was prepared by a soft mechanochemical ... Bulletin of Materials Science | News.

  9. Metallographic study of ferrite → sigma transformation using ferromagnetic colloid, microprobe analysis, and color etching

    International Nuclear Information System (INIS)

    Gray, R.J.; Crouse, R.S.; Sikka, V.K.; King, R.T.

    1976-01-01

    The mechanical properties of ferrite-containing austenitic stainless steel base metal and weldments are usually adversely affected by prolonged exposure to temperatures in the 482-900 0 C (900-1652 0 F) range. One cause of the property alteration is related to the transformation of relatively ductile delta-ferrite to less ductile sigma-phase. Attempts to identify sigma and delta ferrite phases by color staining techniques alone are well documented; however, the results are often questionable due to the difficulty in maintaining consistent color identifications. This investigation is concerned with the microstructural responses of the ferromagnetic delta-ferrite phase and the paramagnetic sigma-phase to a ferromagnetic iron colloid in a magnetic field. Such positive or negative responses of the two phases to the colloid offer a more definitive identification. With this technique, the identification of small amounts of these phases in the microstructure is limited only by the highest magnification and resolution of the optical microscope. The procedure is substantiated in this metallographic study with microprobe analysis and color metallography. Several examples of the correlative use of these three techniques in identifying varying amounts of delta-ferrite yields sigma transformation are presented

  10. Phase transformations evaluation on a UNS S31803 duplex stainless steel based on nondestructive testing

    International Nuclear Information System (INIS)

    Macedo Silva, Edgard de; Costa de Albuquerque, Victor Hugo; Pereira Leite, Josinaldo; Gomes Varela, Antonio Carlos; Pinho de Moura, Elineudo; Tavares, Joao Manuel R.S.

    2009-01-01

    Duplex stainless steel presents special mechanical properties such as, for example, mechanical and corrosion strength, becoming competitive in relation to the other types of stainless steel. One of the great problems of duplex stainless steel microstructural changes study is related to embrittlement above 300 deg. C, with the precipitation of the α' phase occurring over the ferritic microstructure. Aiming to characterise embrittlement of duplex stainless steel, hardening kinetics, from 425 to 475 deg. C, was analysed through the speed of sound, Charpy impact energy, X-ray diffraction, hardness and microscopy parameters. The presence of two hardening stages, detected through the speed of sound, was observed, one being of brittle characteristic and the other ductile. Moreover, the speed of sound showed a direct correlation with the material's hardness. Thus, it is concluded that the speed of sound is a promising nondestructive parameter to follow-up embrittlement in duplex stainless steel.

  11. Phase transformations evaluation on a UNS S31803 duplex stainless steel based on nondestructive testing

    Energy Technology Data Exchange (ETDEWEB)

    Macedo Silva, Edgard de, E-mail: edgard@cefetpb.edu.br [Centro federal de Educacao Tecnologica da Paraiba (CEFET PB), Area da Industria, Avenida 1o de Maio, 720 - 58015-430 - Joao Pessoa/PB (Brazil); Costa de Albuquerque, Victor Hugo, E-mail: victor.albuquerque@fe.up.pt [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Cidade Universitaria, S/N - 58059-900 - Joao Pessoa/PB (Brazil); Pereira Leite, Josinaldo, E-mail: josinaldo@ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Cidade Universitaria, S/N - 58059-900 - Joao Pessoa/PB (Brazil); Gomes Varela, Antonio Carlos, E-mail: varela@cefetpb.edu.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Cidade Universitaria, S/N - 58059-900 - Joao Pessoa/PB (Brazil); Pinho de Moura, Elineudo, E-mail: elineudo@pq.cnpq.br [Universidade Federal do Ceara (UFC), Departamento de Engenharia Metalurgica e de Materiais, Campus do Pici, Bloco 715, 60455-760 - Fortaleza/CE (Brazil); Tavares, Joao Manuel R.S., E-mail: tavares@fe.up.pt [Faculdade de Engenharia da Universidade do Porto (FEUP), Departamento de Engenharia Mecanica e Gestao Industrial (DEMEGI)/Instituto de Engenharia Mecanica e Gestao Industrial - INEGI, Rua Dr. Roberto Frias, s/n, 4200-465 Porto (Portugal)

    2009-08-15

    Duplex stainless steel presents special mechanical properties such as, for example, mechanical and corrosion strength, becoming competitive in relation to the other types of stainless steel. One of the great problems of duplex stainless steel microstructural changes study is related to embrittlement above 300 deg. C, with the precipitation of the {alpha}' phase occurring over the ferritic microstructure. Aiming to characterise embrittlement of duplex stainless steel, hardening kinetics, from 425 to 475 deg. C, was analysed through the speed of sound, Charpy impact energy, X-ray diffraction, hardness and microscopy parameters. The presence of two hardening stages, detected through the speed of sound, was observed, one being of brittle characteristic and the other ductile. Moreover, the speed of sound showed a direct correlation with the material's hardness. Thus, it is concluded that the speed of sound is a promising nondestructive parameter to follow-up embrittlement in duplex stainless steel.

  12. Microwave dielectric properties of nanostructured nickel ferrite

    Indian Academy of Sciences (India)

    Wintec

    Abstract. Nickel ferrite is one of the important ferrites used in microwave devices. In the present work, we have synthesized nanoparticles of nickel ferrite using chemical precipitation technique. The crystal structure and grain size of the particles are studied using XRD. The microwave dielectric properties of nanostructured.

  13. Fatigue crack propagation behavior of stainless steel welds

    Science.gov (United States)

    Kusko, Chad S.

    The fatigue crack propagation behavior of austenitic and duplex stainless steel base and weld metals has been investigated using various fatigue crack growth test procedures, ferrite measurement techniques, light optical microscopy, stereomicroscopy, scanning electron microscopy, and optical profilometry. The compliance offset method has been incorporated to measure crack closure during testing in order to determine a stress ratio at which such closure is overcome. Based on this method, an empirically determined stress ratio of 0.60 has been shown to be very successful in overcoming crack closure for all da/dN for gas metal arc and laser welds. This empirically-determined stress ratio of 0.60 has been applied to testing of stainless steel base metal and weld metal to understand the influence of microstructure. Regarding the base metal investigation, for 316L and AL6XN base metals, grain size and grain plus twin size have been shown to influence resulting crack growth behavior. The cyclic plastic zone size model has been applied to accurately model crack growth behavior for austenitic stainless steels when the average grain plus twin size is considered. Additionally, the effect of the tortuous crack paths observed for the larger grain size base metals can be explained by a literature model for crack deflection. Constant Delta K testing has been used to characterize the crack growth behavior across various regions of the gas metal arc and laser welds at the empirically determined stress ratio of 0.60. Despite an extensive range of stainless steel weld metal FN and delta-ferrite morphologies, neither delta-ferrite morphology significantly influence the room temperature crack growth behavior. However, variations in weld metal da/dN can be explained by local surface roughness resulting from large columnar grains and tortuous crack paths in the weld metal.

  14. The Effects of Nitrogen Gas on Microstructural and Mechanical Properties of TIG Welded S32205 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Aziz Barış Başyiğit

    2018-04-01

    Full Text Available Duplex stainless steels are gaining greater interest due to their increasing amounts of application fields. Accordingly, there is a need for awareness of problems associated with improper microstructural distributions such as δ-ferrite (delta-ferrite, austenite and other important intermetallic phases that may form in these steel weldments. Since δ-ferrite versus austenite ratio profoundly influences corrosion and mechanical properties, optimum δ-ferrite ratios must be kept approximately within 35–65 vol % and balance austenite to maintain satisfactory corrosion and mechanical properties on welding of these steels. Cooling rates of welds and alloying elements in base metal are the major factors that determine the final microstructure of these steels. In this work, 3 mm thickness of 2205 duplex stainless-steel plates were TIG (Tungsten Inert Gas welded with various amounts of nitrogen gas added to argon shielding gas. Specimens were joined within the same welding parameters and cooling conditions. As nitrogen is a potential austenite stabilizer and an interstitial solid solution hardener, the effects of nitrogen on mechanical properties such as hardness profiles, grain sizes and microstructural modifications are investigated thoroughly by changing the welding shielding gas compositions. Increasing the nitrogen content in argon shielding gas also increases the amount of austenitic phase while δ-ferrite ratios decreases. Nitrogen spherodized the grains of austenitic structure much more than observed in δ-ferrite. The strength values of specimens that welded with the addition of nitrogen gas into the argon shielding gas are increased more in both austenitic and delta-ferritic structure as compared to specimens that welded with plain argon shielding gas. The addition of 1 vol % of nitrogen gas into argon shielding gas provided the optimum phase balance of austenite and δ-ferrite in S32205 duplex stainless-steel TIG-welded specimens.

  15. Influence of metallic additives on manganese ferrites sintering

    Science.gov (United States)

    Shevelev, S. A.; Luchnikov, P. A.; Yarullina, A. R.

    2018-01-01

    Influence of cuprum nanopowder additive received by electric explosion on the process of manganese ferrites MgFe2O4 consolidating at thermal sintering was researched by dilatometry method. Cuprum nanopowder at a rate of 5 mass % was added into the original commercial-grade powder of manganese ferrite MgFe2O4. Powder mixture was numerously blended with screening for better blending before pressing. Powder compacts were formed by cold one-axle static pressing. It was proved that introduction of cuprum additive caused shrinkage increase at final heating stage. There was abnormal compact enlarging at sintering in the air at isothermal stage; the specified process was not observed in vacuum. This difference can be explained by changes in conditions of gaseous discharge from volume of pores.

  16. Long-term aging of cast stainless steels: Mechanisms and resulting properties

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1988-01-01

    Mechanical property data are presented from Charpy-impact, tensile, and J-R curve tests for several heats of cast stainless steel aged up to 10,000 h at 450, 400, 350, 320 and 290 deg. C. The results indicate that thermal aging increases the tensile strength and decreases the impact energy, J IC , and tearing modules of the steels. Also, the ductile-to-brittle transition curve shifts to higher temperatures. The ferrite content and concentration of carbon in the steel have a strong effect on the overall process of low-temperature embrittlement. The low-carbon CF-3 steels are the most resistant and the molybdenum-containing high-carbon CF-8M steels are the most susceptible to low-temperature embrittlement. Microstructural data indicate that three processes contribute to embrittlement of cast stainless steels, viz., Cr-rich α' and G-phase precipitation in the ferrite, and carbide precipitation on the austenite/ferrite phase boundary. The influence of nitrogen content and ferrite distribution on loss of toughness are discussed. The data also indicate that existing correlations do not accurately represent the embrittlement behavior over the temperature range 280-450 deg. C, i.e., extrapolation of high temperature data to reactor temperatures may not be valid for some compositions of cast stainless steel. (author)

  17. Measuring secondary phases in duplex stainless steels

    Science.gov (United States)

    Calliari, I.; Brunelli, K.; Dabalà, M.; Ramous, E.

    2009-01-01

    The use of duplex stainless steels is limited by their susceptibility to the formation of dangerous intermetallic phases resulting in detrimental effects on impact toughness and corrosion resistance. This precipitation and the quantitative determinations of the phases have received considerable attention and different precipitation sequences (σ phase, χ phase, and carbides) have been suggested. This study investigates the phase transformation during continuous cooling and isothermal treatments in commercial duplex stainless steel grades and the effects on alloy properties, and compares the most common techniques of analysis.

  18. Influence of Thermal Aging on Primary Water Stress Corrosion Cracking of Cast Duplex Stainless Steels

    International Nuclear Information System (INIS)

    Yamada, T.; Totsuka, N.; Nakajima, N.; Arioka, K.; Negishi, K.

    2002-01-01

    In order to evaluate the SCC (stress corrosion cracking) susceptibility of cast duplex stainless steels which are used for the main coolant piping material of pressurized water reactors (PWRs), the slow strain rate test (SSRT) and the constant load test (CLT) were performed in simulated PWR primary water at 360 C. The main coolant piping materials contain ferrite phase with ranging from 8 to 23 % and its mechanical properties are affected by long time thermal aging. The 23% ferrite material was prepared for test as the maximum ferrite content of main coolant pipes in Japanese PWRs. The brittle fracture in the non-aged materials after SSRT is mainly caused by quasi-cleavage fracture in austenitic phase. On the other hand, a mixture of quasi-cleavage fracture in austenite and ferrite phases was observed on long time aged material. Also on CLT, (2 times σ y ), after 3,000 hours exposure, microcracks were observed on the surface of non-aged and aged for 10,000 hours at 400 C materials. The crack initiation site of CLT is similar to that of SSRT. The SCC susceptibility of the materials increases with aging time. It is suggested that the ferrite hardening with aging affect SCC susceptibility of cast duplex stainless steels. (authors)

  19. Influence of thermal aging on primary water stress corrosion cracking of cast duplex stainless steels

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Negishi, Kazuo; Totsuka, Nobuo; Nakajima, Nobuo

    2001-01-01

    In order to evaluate the SCC susceptibility of cast duplex stainless steels which are often used for the main coolant piping of pressurized water reactors (PWRs), the slow strain rate test (SSRT) and the constant load test (CLT) of the materials were performed in simulated primary water at 360degC. The stainless steel contains ferritic phase with ranging from 8 to 23% and its mechanical properties are affected by long time thermal aging. Therefore, we paid attention to the influence of its ferrite content and thermal aging on the SCC susceptibility of this stainless steel and prepared three kinds of specimen with different ferrite contents (23%, 15% and 8%). The reduction in area observed by the SSRT in simulated primary water at 360degC was smaller than that obtained by the tensile test in air at the same temperature. Microcracks were observed on the unaged specimen surfaces and aged ones at 400degC for 10,000 hours after 3,000 hours of the CLT with the load condition of two times of yield strength. The SCC susceptibility was evaluated by reduction ratio defined by the ratio of the reduction in area by the SSRT to that by the tensile test. The reduction ratio was not clear for low ferrite specimens, but apparently decreased with increasing aging time for the specimen with 23% ferrite. This change by aging time can be explained as follows: (1) the brittle fracture in the unaged specimens is mainly caused by quasi-cleavage fracture in austenitic phase. (2) After aging, it becomes a mixture of quasi-cleavage fracture in both austenitic and ferritic phases and phase boundary fracture of both phases. (author)

  20. Influence of thermal aging on primary water stress corrosion cracking of cast duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Yamada, Takuyo; Negishi, Kazuo; Totsuka, Nobuo; Nakajima, Nobuo [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2001-09-01

    In order to evaluate the SCC susceptibility of cast duplex stainless steels which are often used for the main coolant piping of pressurized water reactors (PWRs), the slow strain rate test (SSRT) and the constant load test (CLT) of the materials were performed in simulated primary water at 360degC. The stainless steel contains ferritic phase with ranging from 8 to 23% and its mechanical properties are affected by long time thermal aging. Therefore, we paid attention to the influence of its ferrite content and thermal aging on the SCC susceptibility of this stainless steel and prepared three kinds of specimen with different ferrite contents (23%, 15% and 8%). The reduction in area observed by the SSRT in simulated primary water at 360degC was smaller than that obtained by the tensile test in air at the same temperature. Microcracks were observed on the unaged specimen surfaces and aged ones at 400degC for 10,000 hours after 3,000 hours of the CLT with the load condition of two times of yield strength. The SCC susceptibility was evaluated by reduction ratio defined by the ratio of the reduction in area by the SSRT to that by the tensile test. The reduction ratio was not clear for low ferrite specimens, but apparently decreased with increasing aging time for the specimen with 23% ferrite. This change by aging time can be explained as follows: (1) the brittle fracture in the unaged specimens is mainly caused by quasi-cleavage fracture in austenitic phase. (2) After aging, it becomes a mixture of quasi-cleavage fracture in both austenitic and ferritic phases and phase boundary fracture of both phases. (author)

  1. Irradiation creep in ferritic steels

    International Nuclear Information System (INIS)

    Vandermeulen, W.; Bremaecker, A. de; Burbure, S. de; Huet, J.J.; Asbroeck, P. van

    Pressurized and non-pressurized capsules of several ferritic steels have been irradiated in Rapsodie between 400 and 500 0 C up to 3.7 x 10 22 n/cm 2 (E>0.1 MeV). Results of the diameter measurements are presented and show that the total in-pile deformation is lower than for austenitic steels

  2. Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed

    2017-04-01

    Full Text Available High nitrogen stainless steel (HNS is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance. Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties. The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding (SMAW, gas tungsten arc welding (GTAW, electron beam welding (EBW and friction stir welding (FSW processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds. Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds. Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.

  3. Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Je-Kang Du

    2016-03-01

    Full Text Available Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the antibacterial properties, but they are known to damage biofilm. The occurrence of nanoparticles can also improve the antibacterial properties of biomaterials through various methods. In this study, we used Escherichia coli and analyzed the microstructures of American Iron and Steel Institute (AISI 430 stainless steel with a 0.18 mass % N alloy element. During a lower temperature aging, the microstructure of the as-quenched specimen is essentially a ferrite and martensite duplex matrix with some Cr2N precipitates formed. Additionally, the antibacterial properties of the alloy for E. coli ranged from 3% to 60%, consistent with the presence of Cr2N precipitates. When aged at a lower temperature, which resulted in nano-Cr2N precipitation, the specimen possessed the highest antibacterial activity.

  4. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    Science.gov (United States)

    Bhatt, R. B.; Kamat, H. S.; Ghosal, S. K.; de, P. K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 °C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance to pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constitutent phases, which are responsible for improved resistance to pitting corrosion.

  5. Hot Ductility Behaviors in the Weld Heat-Affected Zone of Nitrogen-Alloyed Fe-18Cr-10Mn Austenitic Stainless Steels

    Science.gov (United States)

    Moon, Joonoh; Lee, Tae-Ho; Hong, Hyun-Uk

    2015-04-01

    Hot ductility behaviors in the weld heat-affected zone (HAZ) of nitrogen-alloyed Fe-18Cr-10Mn austenitic stainless steels with different nitrogen contents were evaluated through hot tension tests using Gleeble simulator. The results of Gleeble simulations indicated that hot ductility in the HAZs deteriorated due to the formation of δ-ferrite and intergranular Cr2N particles. In addition, the amount of hot ductility degradation was strongly affected by the fraction of δ-ferrite.

  6. Microstructural study of thermally aged duplex stainless steel deformation and fracture modes

    International Nuclear Information System (INIS)

    Verhaeghe, B.

    1996-01-01

    The aim of this work is to study the micro mechanisms of deformation and rupture of an austeno ferritic stainless steel (Z 3 CND 22-10 M) with 33 % of ferrite. It is studied after ageing 1 000 h at 400 deg. C and 8 000 h at 350 deg. C and compared to the 'as received' state. During ageing the ferritic phase undergoes microstructural evolutions which affects its properties. The two ageing treatments lead to roughly the same level of embrittlement. Microstructural characterisation shows that both phases percolate and exhibit orientation relationships close to Kurdjumov-Sachs ones. Mechanical properties of the steel were characterised for different ageing treatments at room temperature and at 320 deg. C. The interface is particularly strong and ensures the load transfer to ferrite even if this phase contains cleavage cracks. Moreover the interface does not oppose slip transmission which is instead controlled by localised glide in the ferritic phase. If activated slip systems of austenite are common with ferrite, slip transmission from austenite to ferrite indeed occurs through the=e interface. If they are not common, dislocations cross-slip back into the austenite. At 320 deg. C cross-slip occurs even far from the interface. Damage starts by nucleation in ferrite of cleavage cracks which propagate between austenite islands. Crack propagation is controlled by stretching of austenite ligaments. The material breaks by ductile tearing of austenite islands when the crack eventually percolates in the ferritic phase. The ductility of the material can be correctly describer using a simple model that takes into account the tearing-off the ductile-phase. (author)

  7. Ageing and life prediction of cast duplex stainless steel components

    International Nuclear Information System (INIS)

    Chung, H.M.

    1992-01-01

    Cast duplex stainless steels, used extensively in nuclear, chemical and petroleum industries because of higher strength, better weldability, higher resistance to stress corrosion cracking, and soundness of casting, are susceptible to thermal aging embrittlement during service at temperatures as low as ∼250 o C. Recent advances in understanding the aging mechanisms, kinetics, and mechanical properties are presented, with emphasis on application of the material in safety-significant components in a nuclear reactor. Aging embrittlement is primarily due to spinodal decomposition of ferrite involving segregation of Fe, Cr, and Ni, and precipitation of M 23 C 6 on ferrite-austenite boundaries or in ferrite. Aging kinetics are strongly influenced by synergistic effects of other metallurgical reactions that occur in parallel with the spinodal decomposition, i.e. clustering of Ni, Mo, and Si and G-phase precipitation in ferrite. A number of methods are outlined for estimating end-of-life aging, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. (Author)

  8. Relationship between hydrogen-induced phase transformations and pitting nucleation sites in duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Liqiu; Yang, Binjie; Qin, Sixiao [University of Science and Technology Beijing (China). Corrosion and Protection Center

    2016-02-15

    This paper demonstrates the hydrogen-induced phase transformation and the associated pitting nucleation sites of 2507 duplex stainless steel using scanning Kelvin probe force microscopy and magnetic force microscopy. The low potential sites in Volta potential images, which are considered as the pitting nucleation sites, are strongly dependent on the hydrogen-induced phase transformation. They firstly initiate on the magnetic martensite laths in the austenite phase or at the ferrite/austenite boundaries, and then appear near the needle-shaped microtwins in the ferrite phase, because of the difference in physicochemical properties of hydrogen-induced phase transformation microstructures.

  9. Microstructures of cast-duplex stainless steel after long-term aging

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1985-10-01

    Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or during in-reactor service have been characterized and compared by TEM, SEM, and optical microscopy. The microstructural characteristics have been correlated with the impact failure behavior of the material. G-phase, α', and an unidentified Type X precipitate were responsible for the ferrite-phase embrittlement. Precipitation of M 23 C 6 carbides on austenite-ferrite boundaries further degraded the reactor-aged material

  10. Study and prediction model on low temperature aging embrittlement in duplex stainless steels

    International Nuclear Information System (INIS)

    Sanchez, L.; Gutierrez-Solana, F.

    1997-01-01

    Within the framework of a general study on low temperature (280-400 degree centigree) aging embrittlement in duplex stainless steels, a relationship has been obtained between aging, measured from ferrite hardness evolution, and bulk materials embrittlement, determined from fracture toughness and fracture impact tests. The existing correlation between the increase in ferrite hardness and its percentage presence in the fracture path supports this relationship and results in the development of a prediction design model which provides the fracture resistance curves, for any aging level, based on the chemical composition and the steel's properties in an unaged state. (Author)

  11. The Formation of Martensitic Austenite During Nitridation of Martensitic and Duplex Stainless Steels

    Science.gov (United States)

    Zangiabadi, Amirali; Dalton, John C.; Wang, Danqi; Ernst, Frank; Heuer, Arthur H.

    2017-01-01

    Isothermal martensite/ferrite-to-austenite phase transformations have been observed after low-temperature nitridation in the martensite and δ-ferrite phases in 15-5 PH (precipitation hardening), 17-7 PH, and 2205 (duplex) stainless steels. These transformations, in the region with nitrogen concentrations of 8 to 16 at. pct, are consistent with the notion that nitrogen is a strong austenite stabilizer and substitutional diffusion is effectively frozen at the paraequilibrium temperatures of our experiments. Our microstructural and diffraction analyses provide conclusive evidence for the martensitic nature of these phase transformations.

  12. Identification of G-phase in aged cast CF 8 type stainless steel

    International Nuclear Information System (INIS)

    Bentley, J.; Miller, M.K.; Brenner, S.S.; Spitznagel, J.A.

    1985-01-01

    The microstructure of as-cast and aged CF 8 type stainless steel, used for the primary coolant pipes in pressurized light-water nuclear reactors, is being studied by analytical electron microscopy (AEM) and atom probe field-ion microscopy (APFIM). The phase transformations of the ferrite (approx. 19 vol % of the duplex structure) that occur after aging at 673 K for 7500 h are described by Miller et al. The present work deals with the identification of G-phase (prototype compound Ni 16 Ti 6 Si 7 ) observed in the ferrite of aged material. 2 references, 3 figures

  13. Fatigue of welded joint in a stainless steel AISI 304 L

    International Nuclear Information System (INIS)

    Kuromoto, N.K.; Guimaraes, A.S.; Miranda, P.E.V. de

    1986-01-01

    The flexion fatigue behavior for the base metal and welded joint of an AISI 304 L stainless steel type, used in the Angra-1 reactor, was determined. An automatic welding process was used with improved procedures in order to assure better welding metallurgy. Fatigue tests samples reinforcements were done to allow the evaluation of metallurgical variables, specially the role played by delta ferrite. The resulting welded joint showed better fatigue life than the base metal. Delta ferrite was found to play an important role on the initiation and propagation processes of the fatigue cracks. (Author) [pt

  14. Surface layer investigation of duplex stainless steel S32205 after stress peening utilizing X-ray diffraction

    International Nuclear Information System (INIS)

    Feng, Qiang; Jiang, Chuanhai; Xu, Zhou

    2013-01-01

    Highlights: ► The stress shot peening is superior to the conventional shot peening. ► Residual stresses along the loaded direction are bigger than transverse direction. ► Higher prestress leads to smaller domain size, high density of dislocation. ► Compared to ferrite, austenite has much higher hardness and work hardening. ► Ferrite has higher recover of elastic deformation than austenite after unloading. - Abstract: Residual stresses and micro-hardness of duplex stainless steel S32205 after stress peening are measured and domain sizes and microstrain are calculated. The results show that stress peening can significantly improve the compressive residual stresses and micro-hardness in both austenite and ferrite, and the former is affected by both the prestress and the measurement directions. Microstructure investigation reveals that material deformation is enhanced after stress peening, and smaller domain sizes and higher microstrain are introduced. The compressive residual stress enhancement by stress peening in ferrite is more than that in austenite under the same stress peening, which is due to the more elastic deformation recover in ferrite. Therefore, the difference of residual stresses between ferrite and austenite can be narrowed down by conducting appropriate stress peening. Based on these investigations, it is concluded that stress peening is superior to conventional shot peening treatment to improve the surface properties of duplex stainless steel

  15. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    International Nuclear Information System (INIS)

    Eghlimi, Abbas; Shamanian, Morteza; Eskandarian, Masoomeh; Zabolian, Azam; Szpunar, Jerzy A.

    2015-01-01

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  16. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada)

    2015-08-15

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  17. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    Science.gov (United States)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-05-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  18. Metallurgical Changes During Welding of Duplex Stainless Steel

    International Nuclear Information System (INIS)

    SLLam, Y.A.A.

    2004-01-01

    The aim of this study is to investigate the influence of the cooling rates on the transformation behavior of a duplex stainless steel deposited weld metal, subjected to isothermal heat treatments in the temperature range between 400 C to 700 C, for different aging times. cooling rates (air cooling, furnace cooling, and water quenching) followed all heat treatments. the effect of aging time on the ferrite content, and hardness value of the weld metal samples, for these cooling rates, and aging temperatures were evaluated. the ferrite content decreased and hardness value increased by increasing aging time. the microstructure of the weld metal in both as welded and isothermally heat-treated conditions has been investigated using optical microscopy, and X-ray diffraction techniques

  19. Electromagnetic non-destructive technique for duplex stainless steel characterization

    Science.gov (United States)

    Rocha, João Vicente; Camerini, Cesar; Pereira, Gabriela

    2016-02-01

    Duplex stainless steel (DSS) is a two-phase (ferrite and austenite) material, which exhibits an attractive combination of mechanical properties and high corrosion resistance, being commonly employed for equipment of petrochemical plants, refining units and oil & gas platforms. The best properties of DSS are achieved when the phases are in equal proportions. However, exposition to high temperatures (e.g. welding process) may entail undesired consequences, such as deleterious phases precipitation (e.g. sigma, chi) and different proportion of the original phases, impairing dramatically the mechanical and corrosion properties of the material. A detailed study of the magnetic behavior of DSS microstructure with different ferrite austenite ratios and deleterious phases content was accomplished. The non destructive method evaluates the electromagnetic properties changes in the material and is capable to identify the presence of deleterious phases into DSS microstructure.

  20. Applications of nitrogen-alloyed stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Sundvall, J.; Olsson, J. [Avesta Sheffield AB (Sweden); Holmberg, B. [Avesta Welding AB (Sweden)

    1999-07-01

    A selected number of applications for different types of nitrogen-alloyed stainless steels are described. The applications and grades are based on how nitrogen improves different properties. Conventional austenitic grades of type 304 and 316 can be alloyed with nitrogen to increase the strength and to maintain the austenite stability after cold deformation when exposed to cryogenic temperatures. Such examples are presented. The addition of nitrogen to duplex grades of stainless steel such as 2205 improves the pitting resistance, among other things, and also enables faster reformation of the austenite in the heat affected zone. This means that heavy plate can be welded without pre-heating or post-weld heating. Such applications are covered. Modern highly alloyed austenitic stainless steels almost always contain nitrogen and all reasons for this are covered, i.e. to stabilise the austenite, to increase the strength, and to improve the pitting resistance. The increased strength is the characteristic exemplified the least, since the higher strength of duplex grades is well known, but examples on austenite stability and improved pitting resistance are presented. (orig.)

  1. Postirradiation thermocyclic loading of ferritic-martensitic structural materials

    Science.gov (United States)

    Belyaeva, L.; Orychtchenko, A.; Petersen, C.; Rybin, V.

    Thermonuclear fusion reactors of the Tokamak-type will be unique power engineering plants to operate in thermocyclic mode only. Ferritic-martensitic stainless steels are prime candidate structural materials for test blankets of the ITER fusion reactor. Beyond the radiation damage, thermomechanical cyclic loading is considered as the most detrimental lifetime limiting phenomenon for the above structure. With a Russian and a German facility for thermal fatigue testing of neutron irradiated materials a cooperation has been undertaken. Ampule devices to irradiate specimens for postirradiation thermal fatigue tests have been developed by the Russian partner. The irradiation of these ampule devices loaded with specimens of ferritic-martensitic steels, like the European MANET-II, the Russian 05K12N2M and the Japanese Low Activation Material F82H-mod, in a WWR-M-type reactor just started. A description of the irradiation facility, the qualification of the ampule device and the modification of the German thermal fatigue facility will be presented.

  2. Plasticity of low carbon stainless steels

    International Nuclear Information System (INIS)

    Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

    1975-01-01

    In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

  3. Fracture toughness of stainless steel welds

    International Nuclear Information System (INIS)

    Mills, W.J.

    1985-11-01

    The effects of temperature, composition and weld-process variations on the fracture toughness behavior for Types 308 and 16-8-2 stainless steel (SS) welds were examined using the multiple-specimen J/sub R/-curve procedure. Fracture characteristics were found to be dependent on temperature and weld process but not on filler material. Gas-tungsten-arc (GTA) welds exhibited the highest fracture toughness, a shielded metal-arc (SMA) weld exhibited an intermediate toughness and submerged-arc (SA) welds yielded the lowest toughness. Minimum-expected fracture properties were defined from lower-bound J/sub c/ and tearing modulus values generated here and in previous studies. Fractographic examination revealed that microvoid coalescence was the operative fracture mechanism for all welds. Second phase particles of manganese silicide were found to be detrimental to the ductile fracture behavior because they separated from the matrix during the initial stages of plastic straining. In SA welds, the high density of inclusions resulting from silicon pickup from the flux promoted premature dimple rupture. The weld produced by the SMA process contained substantially less manganese silicide, while GTA welds contained no silicide inclusions. Delta ferrite particles present in all welds were substantially more resistant to local failure than the silicide phase. In welds containing little or no manganese silicide, delta ferrite particles initiated microvoid coalescence but only after extensive plastic straining

  4. In-situ observation of weld joint of austenitic stainless steel due to helium irradiation

    International Nuclear Information System (INIS)

    Hamada, S.; Hojou, K.; Hishinuma, A.

    1992-01-01

    Microstructural evolution during helium ions irradiation in a weld metal containing 10% delta-ferrite of a weld joint of Ti-modified austenitic stainless steel were in-situ observed through a transmission electron microcopy. Very fine helium bubbles were observed in high number density in both a delta ferrite phase and a matrix to a dose of 3 x 10 19 ions·m -2 . Entirely different behavior appeared in both phases with increasing dose. Bubbles in a delta-ferrite phase were readily converted into voids during slight increment of dose, and these rapidly grew with additional increasing of dose. On the other hand, finer bubbles in a matrix were very stable during irradiation and did not grow any more up to 2 x 10 20 ions·m -2 . Swelling became much larger in a delta-ferrite phase than in a fcc matrix phase, resultantly ; This means an inverse phenomenon for conventional results that swelling is smaller in a ferrite phase than in a fcc phase. Sigma phase radiation-enhanced precipitated at the grain boundary between a delta-ferrite phase and a matrix at a dose 9 x 10 19 ions·m -2 . This phase grew in two dimensions with increasing dose. The chemical composition of the sigma phase observed during irradiation showed Cr and Mo enrichment, and Fe and Ni depletion compared with those of a sigma phase thermally produced. (author)

  5. Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

    OpenAIRE

    S. Kumar

    2016-01-01

    Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44) and water at room temperature to obtain different grades of heat treatment. Microstr...

  6. Thin slab processing of acicular ferrite steels with high toughness

    Energy Technology Data Exchange (ETDEWEB)

    Reip, Carl-Peter; Hennig, Wolfgang; Hagmann, Rolf [SMS Demag Aktiengesellschaft, Duesseldorf (Germany); Sabrudin, Bin Mohamad Suren; Susanta, Ghosh; Lee, Weng Lan [Megasteel Sdn Bhd, Banting (Malaysia)

    2005-07-01

    Near-net-shape casting processes today represent an important option in steelmaking. High productivity and low production cost as well as the variety of steel grades that can be produced plus an excellent product quality are key factors for the acceptance of such processes in markets all over the world. Today's research focuses on the production of pipe steel with special requirements in terms of toughness at low temperatures. The subject article describes the production of hot strip made from acicular ferritic / bainitic steel grades using the CSP thin-slab technology. In addition, the resulting strength and toughness levels as a function of the alloying concepts are discussed. Optimal control of the CSP process allows the production of higher-strength hot-rolled steel grades with a fine-grain acicular-ferritic/bainitic microstructure. Hot strip produced in this way is characterized by a high toughness at low temperatures. In a drop weight tear test, transition temperatures of up to -50 deg C can be achieved with a shear-fracture share of 85%. (author)

  7. Ferrite measurements for SNS accelerating cavities

    International Nuclear Information System (INIS)

    Bendall, R.G.; Church, R.A.

    1979-03-01

    The RF system for the SNS has six double accelerating cavities each containing seventy ferrite toroids. Difficulties experienced in obtaining toroids to the required specifications are discussed and the two toroid test cavity built to test those supplied is described. Ferrite measurements are reported which were undertaken to measure; (a) μQf as a function of frequency and RF field level and (b) bias current as a function of frequency for different ranges of ferrite permeability μ. (U.K.)

  8. Microstructure and wear resistance of spray-formed supermartensitic stainless steel

    Directory of Open Access Journals (Sweden)

    Guilherme Zepon

    2013-06-01

    Full Text Available Since the early 90's the oil industry has been encouraging the development of corrosion and wear resistant alloys for onshore and offshore pipeline applications. In this context supermartensitic stainless steel was introduced to replace the more expensive duplex stainless steel for tubing applications. Despite the outstanding corrosion resistance of stainless steels, their wear resistance is of concern. Some authors reported obtaining material processed by spray forming, such as ferritic stainless steel, superduplex stainless steel modified with boron, and iron-based amorphous alloys, which presented high wear resistance while maintaining the corrosion performance1,2. The addition of boron to iron-based alloys promotes the formation of hard boride particles (M2B type which improve their wear resistances3-9. This work aimed to study the microstructure and wear resistance of supermartensitic stainless steel modified with 0.3 wt. (% and 0.7 wt. (% processed by spray forming (SF-SMSS 0.3%B and SF-SMSS 0.7%B, respectively. These boron contents were selected in order to improve the wear resistance of supermartensitic stainless steel through the formation of uniformly distributed borides maintaining the characteristics of the corrosion resistant matrix. SF-SMSS 0.7%B presents an abrasive wear resistance considerably higher than spray-formed supermartensitic stainless steel without boron addition (SF-SMSS.

  9. Epitaxial Garnets and Hexagonal Ferrites.

    Science.gov (United States)

    1982-04-20

    guide growth of the epitaxial YIG films. Aluminum or gallium substitu- tions for iron were used in combination with lanthanum substitutions for yttrium... gallate spinel sub- strates. There was no difficulty with nucleation in the melt and film quality appeared to be similar to that observed previously...hexagonal ferrites. We succeeded in growing the M-type lead hexaferrite (magnetoplumbite) on gallate spinel substrates. We found that the PbO-based

  10. Advances in stainless steel welding for elevated temperature service

    International Nuclear Information System (INIS)

    Goodwin, G.M.; Cole, N.C.; King, R.T.; Slaughter, G.M.

    1975-10-01

    An extensive program to characterize the microstructures and determine the mechanical properties of stainless steel welds is described. The amount, size, shape, and general distribution of ferrite in the weld metal was studied. The effects of electrode coatings on creep-rupture properties were determined as were the influences of slight differences in analyzed contents of carbon, silicon, phosphorus, sulfur, and boron. Using the above information, a superior commercially produced electrode was formulated which took advantage of chemical control over boron, titanium, and phosphorus. This electrode produced deposits exhibiting superior mechanical properties and it was successfully utilized to fabricate a large nuclear reactor vessel

  11. Corrosion Resistance of Some Stainless Steels in Chloride Solutions

    Directory of Open Access Journals (Sweden)

    Kasprzyk D.

    2017-06-01

    Full Text Available The present work compares corrosion behaviour of four types of S30403, S31603, S32615 austenitic and S32404 austenitic-ferritic stainless steels in chloride solutions (1%, 3% NaCl and in Ringer solution, at 37°C temperature. Corrosion resistance was determined by potentiodynamic polarization measurements and a thirty day immersion test conducted in Ringer solution. The immersion test was performed in term of biomedical application. These alloy were spontaneously passivated in all electrolytes, wherein S30403, S31603 and S32404 undergo pitting corrosion. Only S32615 containing 5.5% Si shows resistance to pitting corrosion.

  12. Ferrite-guided cyclotron-resonance maser

    International Nuclear Information System (INIS)

    Jerby, Eli; Kesar, A.; Aharony, A.; Breitmeier, G.

    2002-01-01

    The concept of a cyclotron-resonance maser (CRM) with a ferrite loading incorporated in its waveguide is proposed. The CRM interaction occurs between the rotating electron beam and the em wave propagating along a longitudinally magnetized ferrite medium. The ferrite anisotropic permeability resembles the CRM susceptibility in many aspects, and particularly in their similar response to the axial magnetic field (the ferrite susceptibility can be regarded as a passive analog of the active CRM interaction). The ferrite loading slows down the phase velocity of the em wave and thus the axial (Weibel) mechanism of the CRM interaction dominates. The ferrite loading enables also a mechanism of spectral tunability for CRM's. The ferrite loading is proposed, therefore, as a useful ingredient for high-power CRM devices. A linear model of the combined ferrite-guided CRM interaction reveals its useful features. Future schemes may also incorporate ferrite sections functioning as isolators, gyrators, or phase shifters within the CRM device itself for selective suppression of backward waves and spurious oscillations, and for gain and efficiency enhancement

  13. Comparison of the mechanical strength properties of several high-chromium ferritic steels

    International Nuclear Information System (INIS)

    Booker, M.K.; Sikka, V.K.; Booker, B.L.P.

    1981-01-01

    A modified 9 Cr-1 Mo ferritic steel has been selected as an alternative material for breeder reactors. Different 9 Cr-1 Mo steels are already being used commercially in UK and USA and a 9 Cr-2 Mo steel (EM12) is being used commercially in France. The 12% Cr steel alloy HT9 is also often recommended for high-temperature service. Creep-rupture data for all six seels were analyzed to yield rupture life as a function of stress, temperature, and lot-to-lot variations. Yield and tensile strength data for the three 9 Cr-1 Mo materials were also examined. All results were compared with Type 304 stainless steel, and the tensile and creep properties of the modified and British 9 Cr-1 Mo materials were used to calculate allowable stress values S 0 per Section VIII, Division 1 and S/sub m/ per code Case N-47 to section III of the ASME Boiler and Pressure Vessel Code. these values were compared with code listings for American commercial 9 Cr-1 Mo steel, 2 1/4 Cr-1 Mo steel, and Type 304 stainless steel. The conclusion is made that the modified 9 Cr-1 Mo steel displays tensile and creep strengths superior to those of the other ferritic materials examined and is at least comparable to Type 304 stainless steel from room temperature to about 625 0 C. 31 figures

  14. Irradiation damage of ferritic/martensitic steels: Fusion program data applied to a spallation neutron source

    International Nuclear Information System (INIS)

    Klueh, R.L.

    1997-01-01

    Ferritic/martensitic steels were chosen as candidates for future fusion power plants because of their superior swelling resistance and better thermal properties than austenitic stainless steels. For the same reasons, these steels are being considered for the target structure of a spallation neutron source, where the structural materials will experience even more extreme irradiation conditions than expected in a fusion power plant first wall (i.e., high-energy neutrons that produce large amounts of displacement damage and transmutation helium). Extensive studies on the effects of neutron irradiation on the mechanical properties of ferritic/martensitic steels indicate that the major problem involves the effect of irradiation on fracture, as determined by a Charpy impact test. There are indications that helium can affect the impact behavior. Even more helium will be produced in a spallation neutron target material than in the first wall of a fusion power plant, making helium effects a prime concern for both applications. 39 refs., 10 figs

  15. Fracture toughness of irradiated stainless steel alloys

    International Nuclear Information System (INIS)

    Mills, W.J.

    1986-01-01

    The postirradiation fracture toughness responses of Types 316 and 304 stainless steel (SS) wrought products, cast CF8 SS and Type 308 SS weld deposit were characterized at 427 0 C using J/sub R/-curve techniques. Fast-neutron irradiation of these alloys caused an order of magnitude reduction in J/sub c/ and two orders of magnitude reduction in tearing modulus at neutron exposures above 10 dpa, where radiation-induced losses in toughness appeared to saturate. Saturation J/sub c/ values for the wrought materials ranged from 28 to 31 kJ/m 2 ; the weld exhibited a saturation level of 11 kJ/m 2 . Maximum allowable flaw sizes for highly irradiated stainless steel components stressed to 90% of the unirradiated yield strength are on the order of 3 cm for the wrought material and 1 cm for the weld. Electron fractographic examination revealed that irradiation displacement damage brought about a transition from ductile microvoid coalescence to channel fracture, associated with local separation along planar deformation bands. The lower saturation toughness value for the weld relative to that for the wrought products was attributed to local failure of ferrite particles ahead of the advancing crack which prematurely initiated channel fracture

  16. Determination of the chromium concentration of phase decomposition products in an aged duplex stainless steel

    International Nuclear Information System (INIS)

    Kuwano, Hisashi; Imamasu, Hisanao

    2006-01-01

    A commercial duplex stainless steel has been aged at 673 K for up to 55,000 h. The aging results in the phase decomposition of the ferrite in duplex stainless steel. The end products of the phase decomposition are a Fe-rich and a Cr-rich phase. The chromium concentration of these phases is determined by measuring the hyperfine magnetic field and the isomer shift using Moessbauer effect. The experimental results are compared with a phase diagram calculated for Fe-Cr-Ni ternary system at 673 K.

  17. Diffusion and autoradiographic investigations of the tritium--304 stainless steel system

    International Nuclear Information System (INIS)

    Downs, G.L.; Braun, J.D.; Chaney, K.F.; Powell, G.W.

    1975-01-01

    The diffusion coefficient of tritium in 304-stainless steel at low temperatures (100 to 300 0 C) was determined. Autoradiography was used to establish the concentration as well as the distribution of tritium in the alloy. The autoradiographic study shows that tritium is distributed heterogeneously at room temperature in the cold-worked alloy and also in the fusion zone of weldments. Tritium partitions preferentially to the delta ferrite in weldments and to martensite produced by the cold working of 304-stainless steel. (auth)

  18. Thermal stability study for candidate stainless steels of GEN IV reactors

    International Nuclear Information System (INIS)

    Simeg Veternikova, J.; Degmova, J.; Pekarcikova, M.; Simko, F.; Petriska, M.; Skarba, M.; Mikula, P.; Pupala, M.

    2016-01-01

    Highlights: • Thermal resistance of advanced stainless steels were observed at 1000 °C. • GEN IV candidate steels were confronted to classic AISI steels. • ODS AISI 316 has weaker thermal resistance than classic AISI steel. • Ferritic ODS steels and NF 709 has better thermal resistance than AISI steels. - Abstract: Candidate stainless steels for GEN IV reactors were investigated in term of thermal and corrosion stability at high temperatures. New austenitic steel (NF 709), austenitic ODS steel (ODS 316) and two ferritic ODS steels (MA 956 and MA 957) were exposed to around 1000 °C in inert argon atmosphere at pressure of ∼8 MPa. The steels were further studied in a light of vacancy defects presence by positron annihilation spectroscopy and their thermal resistance was confronted to classic AISI steels. The thermal strain supported a creation of oxide layers observed by scanning electron microscopy (SEM).

  19. Thermal stability study for candidate stainless steels of GEN IV reactors

    Energy Technology Data Exchange (ETDEWEB)

    Simeg Veternikova, J., E-mail: jana.veternikova@stuba.sk [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Degmova, J. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Pekarcikova, M. [Institute of Materials Science, Faculty of Materials Science and Technology, Slovak University of Technology, Paulinska 16, 917 24 Trnava (Slovakia); Simko, F. [Department of Molten Salts, Institute of Inorganic Chemistry, Slovak Academy of Sciences, Dubravska cesta 9, 845 36 Bratislava (Slovakia); Petriska, M. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Skarba, M. [Slovak University of Technology, Vazovova 5, 812 43 Bratislava (Slovakia); Mikula, P. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Pupala, M. [Department of Molten Salts, Institute of Inorganic Chemistry, Slovak Academy of Sciences, Dubravska cesta 9, 845 36 Bratislava (Slovakia)

    2016-11-30

    Highlights: • Thermal resistance of advanced stainless steels were observed at 1000 °C. • GEN IV candidate steels were confronted to classic AISI steels. • ODS AISI 316 has weaker thermal resistance than classic AISI steel. • Ferritic ODS steels and NF 709 has better thermal resistance than AISI steels. - Abstract: Candidate stainless steels for GEN IV reactors were investigated in term of thermal and corrosion stability at high temperatures. New austenitic steel (NF 709), austenitic ODS steel (ODS 316) and two ferritic ODS steels (MA 956 and MA 957) were exposed to around 1000 °C in inert argon atmosphere at pressure of ∼8 MPa. The steels were further studied in a light of vacancy defects presence by positron annihilation spectroscopy and their thermal resistance was confronted to classic AISI steels. The thermal strain supported a creation of oxide layers observed by scanning electron microscopy (SEM).

  20. Environmental fatigue behaviors of wrought and cast stainless steels in 310degC deoxygenated water

    International Nuclear Information System (INIS)

    Cho, Pyung-Yeon; Jang, Hun; Jang, Changheui; Jeong, Ill-Seok; Lee, Jae-Gon

    2009-01-01

    Environmental fatigue behaviors of wrought type 316LN stainless steel and cast CF8M stainless steel were investigated. Low cycle fatigue tests were performed in a 310degC deoxygenated water environment at a strain rate of 0.04%/s with various strain amplitudes. It was shown that the low cycle fatigue life of CF8M was slightly longer than that of 316LN. To understand the causes of the difference, fracture surface was observed and material factors like microstructure, mechanical properties, and chemical compositions of both materials were analyzed. In a duplex microstructure of CF8M, the fatigue crack growth was affected by barrier role of ferrite phase and acceleration role of microvoids in ferrite phase. Test results indicate that the former is greater than the latter, resulting in slower fatigue crack growth rate, or longer LCF lives in CF8M than in 316LN. (author)

  1. Study of the fatigue behaviour and damage of a aged duplex stainless steel; Etude du comportement et de l'endommagement en fatigue d'un acier inoxydable austeno-ferritique moule vieilli

    Energy Technology Data Exchange (ETDEWEB)

    Le Roux, J.Ch

    2000-07-01

    Cast duplex stainless steels are commonly used in components of pressurized water reactors primary circuit. When submitted to in-service temperatures embrittlement occurs because of the nucleation and growth of a harder phase in the ferrite by spinodal composition. Macrostructure of this steel (ferritic primary grain size is about 4-5 mm) and embrittlement of ferrite due to aging lead to a very high scattering of mechanical properties for monotonous loadings. We showed that, in spite of this macrostructure, the cyclic behaviour of aged duplex stainless steels fits usual Manson-Coffin law while initial hardening is followed by softening, in part because of the demodulation of the composition. The fatigue crack propagation rate of material follows a Paris law. While crack initiation mainly appears next to the millimetric cast defects, fatigue crack propagation remains a continuous mechanism. Ferritic and austenitic elements break successively (ferrite first breaks by cleavage, then austenite breaks by ductile fatigue). In spite of the fact that the aged ferrite is embrittled, cleavage microcracks, for load levels examined, seldom appear in ferrite at the crack tip and on both sides of the main crack. Effects of cast defects and crystallographic ferrite orientation were also studied. Propagation fatigue crack behaviour was modeled assuming that the crack tip material behaves as if it was submitted to low cycle fatigue loadings. If we consider a homogeneous material, results are in good agreement with experiments. (authors)

  2. Study of precipitation phenomena during the creep of austenitic stainless steels

    International Nuclear Information System (INIS)

    Le May, I.; Bassett, B.J.; White, W.E.

    1975-01-01

    Creep-rupture data for two austenitic stainless steels, AISI Types 310 and 316, are presented, together with observations of precipitation taking place during creep. While the effects of creep deformation on precipitation in the Type 310 were negligible, ferrite precipitation was considerably greater in the Type 316 undergoing creep than in unstressed material. Ferrite precipitation appears to promote grain boundary cavitation and internal cracking, thus reducing creep resistance and a correlation has been noted between increased ferrite precipitation and apparent further weakening of the Type 316 over the temperature range 730 to 800 0 C approximately, as evidenced by breaks in the isostress lines on a plot of log (time to rupture) versus temperature

  3. A study of precipitation phenomena during the creep of austenitic stainless steels

    International Nuclear Information System (INIS)

    Le May, I.; White, W.E.; Bassett, B.J.

    1975-01-01

    Creep-rupture data for two austenitic stainless steels, AISI Types 310 and 316, are presented, together with observations of precipitation taking place during creep. While the effects of creep deformation on precipitation in the Type 310 were negligible, ferrite precipitation was considerably greater in the Type 316 undergoing creep than in unstressed material. Ferrite precipitation appears to promote grain boundary cavitation and internal cracking, thus reducing creep resistance, and a correlation has been noted between increased ferrite precipitation and apparent further weakening of the Type 316 over the temperature range 730 0 C to 800 0 C approximately, as evidenced by breaks in the isostress lines on a plot of log (time to rupture) versus temperature. (author)

  4. Properties of cast CF-8 stainless-steel weldments at cryogenic temperatures

    International Nuclear Information System (INIS)

    Chow, J.G.Y.; Klamut, C.J.

    1981-01-01

    ISABELLE is a 400 x 400 GeV proton-proton colliding beam accelerator now under construction at Brookhaven National Laboratory. The beams will be guided and focused by superconducting magnets. A total of 722 dipole beam bending magnets and 280 quadrupole beam focusing magnets are required. Centrifugally cast CF-8 stainless steel tubes were selected to provide a rigid support and to house the superconducting magnet assembly. The selection of this material for the support tubes is discussed by Dew-Hughes and Lee. Their study indicates that the presence of delta ferrite strengthens the material but causes a decrease in ductility if the ferrite content is greater than 10%. Brown and Tobler found that the fracture toughness is also decreased as the delta ferrite content is increased

  5. Degradation of stainless castings. A literature study; Degradering av rostfritt gjutgods. En litteraturstudie

    Energy Technology Data Exchange (ETDEWEB)

    Norring, K. [Studsvik Material AB, Nykoeping (Sweden)

    1995-10-01

    Duplex cast stainless steels, containing mainly austenite and some ferrite, is used for different components in light water reactors. These alloys have good mechanical properties, good weldability, and they are resistant to intergranular stress corrosion cracking (IGSCC). Examples of components where cast duplex stainless steel is used are pump housings, valves and pipe elbows. A model for the aging/embrittlement of these materials when used in light water reactors has been developed. The model is based on regression of a large data matrix. It is mainly the impact energy (Charpy V) that has been regarded. The model only requires knowledge of the chemical composition of the material but the prediction can be improved if additional data like initial impact properties and measured ferrite content are available. The model is also capable of predicting fracture toughness. The susceptibility to IGSCC in BWR environment is primarily determined by the amount of ferrite and the carbon content of the material. When the amount of ferrite exceeds 12%, IGSCC has not been observed regardless of the carbon content. At carbon contents lower than 0.035% in weld-sensitized material IGSCC was not observed regardless of the ferrite content. Data for corrosion fatigue in primary PWR and BWR environment are available. Under BWR conditions the crack propagation rate is decreased with decreasing corrosion potential, consequently also with decreasing oxygen content of the water. Some areas have been identified where additional work is needed. In all cases the efforts should focus on characterizing cast duplex stainless steel components removed from Swedish reactors. The characterization should include: Microstructure and chemical analysis, susceptibility to IGSCC, and a comparison with existing models for embrittlement. 24 refs, 12 figs.

  6. Production and several properties of single crystal austenitic stainless steels

    International Nuclear Information System (INIS)

    Okamoto, Kazutaka; Yoshinari, Akira; Kaneda, Junya; Aono, Yasuhisa; Kato, Takahiko

    1998-01-01

    The single crystal austenitic stainless steels Type 316L and 304L were grown in order to improve the resistance to stress corrosion cracking (SCC) using a unidirectional solidification method which can provide the large size single crystals. The mechanical properties and the chemical properties were examined. The orientation and temperature dependence of tensile properties of the single crystals were measured. The yield stress of the single crystal steels are lower than those of the conventional polycrystal steels because of the grain boundary strength cannot be expected in the single crystal steels. The tensile properties of the single crystal austenitic stainless steel Type 316L depend strongly on the orientation. The tensile strength in orientation are about 200 MPa higher than those in the and orientations. The microstructure of the single crystal consists of a mixture of the continuous γ-austenitic single crystal matrix and the δ-ferrite phase so that the effects of the γ/δ boundaries on the chemical properties were studied. The effects of the δ-ferrite phases and the γ/δ boundaries on the resistance to SCC were examined by the creviced bent beam test (CBB test). No crack is observed in all the CBB test specimens of the single crystals, even at the γ/δ boundaries. The behavior of the radiation induced segregation (RIS) at the γ/δ boundaries in the single crystal austenitic stainless steel Type 316L was evaluated by the electron irradiation test in the high voltage electron microscope (HVEM). The depletion of oversized solute chromium at the γ/δ boundary in the single crystal austenitic stainless steel Type 316L is remarkably lower than that at the grain boundary in the polycrystalline-type 316L. (author)

  7. Detection of delta-ferrite to sigma transformation using metallographic techniques involving ferromagnetic colloid, color etching, and microprobe analysis

    International Nuclear Information System (INIS)

    Gray, R.J.; Sikka, V.K.; King, R.T.

    1976-01-01

    The mechanical properties of ferrite-containing austenitic stainless steel base metal and weldments are usually adversely affected by prolonged exposure to temperatures in the 482 to 900 0 C (900 to 1652 0 F) range. One cause of the property alteration is related to the transformation of relatively ductile delta-ferrite to less ductile sigma-phase. Attempts to identify sigma and delta-ferrite phases by color staining techniques alone are well documented; however, the results are often questionable due to the difficulty in maintaining consistent color identifications. This investigation is concerned with the microstructural responses of the ferromagnetic delta-ferrite phase and the paramagnetic sigma-phase to a ferromagnetic iron colloid in a magnetic field. Such positive or negative responses of the two phases to the colloid offer a more definitive identification. With this technique, the identification of small amounts of these phases in the microstructure is limited only by the highest magnification and resolution of the optical microscope. The procedure is substantiated in this metallographic study with microprobe analysis and color metallography. Several examples of the correlative use of these three techniques in identifying varying amounts of delta-ferrite → sigma transformation are presented

  8. Investigation of the physical parameters of duplex stainless steel (DSS surface integrity after turning

    Directory of Open Access Journals (Sweden)

    G. Krolczyk

    2015-01-01

    Full Text Available The article presents the influence of machining parameters on the microhardness of surface integrity (SI after turning by means of a coated sintered carbide wedge with a coating with ceramic intermediate layer. The investigation comprised the influence of cutting speed on the SI microhardness in dry machining. The material under investigation was duplex stainless steel with two-phase ferritic-austenitic structure. The results obtained allow for conclusions concerning the exploitation features of processed machine parts.

  9. Initial assessment of the processes and significance of thermal aging in cast stainless steels

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1988-10-01

    Charpy-impact and J-R curve data for thermally aged cast stainless steel are presented. The effects of material variables on the embrittlement of cast materials are evaluated. The chemical composition and ferrite morphology have a strong effect on the kinetics and extent of embrittlement. The procedure and correlations for predicting the impact strength and fracture toughness of cast component during reactor service are described. 19 refs., 17 figs., 4 tabs

  10. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    OpenAIRE

    Yurtisik,Koray; Tirkes,Suha; Dykhno,Igor; Gur,C. Hakan; Gurbuz,Riza

    2013-01-01

    Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex mi...

  11. Low temperature thermal ageing embrittlement of austenitic stainless steel welds and its electrochemical assessment

    International Nuclear Information System (INIS)

    Chandra, K.; Kain, Vivekanand; Raja, V.S.; Tewari, R.; Dey, G.K.

    2012-01-01

    Highlights: ► Embrittlement study of austenitic stainless steel welds after ageing up to 20,000 h. ► Spinodal decomposition and G-phase precipitation in ferrite at 400 °C. ► Spinodal decomposition of ferrite at 335 and 365 °C. ► Large decrease in corrosion resistance due to G-phase precipitation. ► Good correlation between electrochemical properties and the degree of embrittlement. - Abstract: The low temperature thermal ageing embrittlement of austenitic stainless steel welds is investigated after ageing up to 20,000 h at 335, 365 and 400 °C. Spinodal decomposition and G-phase precipitation after thermal ageing were identified by transmission electron microscopy. Ageing led to increase in hardness of the ferrite phase while there was no change in the hardness of austenite. The degree of embrittlement was evaluated by non-destructive methods, e.g., double-loop and single-loop electrochemical potentiokinetic reactivation tests. A good correlation was obtained between the electrochemical properties and hardening of the ferrite phase of the aged materials.

  12. Tensile behavior of borated stainless steels

    International Nuclear Information System (INIS)

    Stephens, J.J. Jr.; Sorenson, K.B.

    1991-01-01

    Borated stainless steel tensile testing is being conducted at Sandia National Laboratories (SNL). The goal of the test program is to provide data to support a code case inquiry to the ASME Boiler and Pressure Vessel Code, Section III. The adoption by ASME facilitates a material's qualification for structural use in transport cask applications. For transport cask basket applications, the potential advantage to using borated stainless steel arises from the fact that the structural and criticality control functions can be combined into one material. This can result in a decrease in net section thickness of the basket web (increased payload capacity) and eliminates the fabrication process and cost of attaching a discrete boron poison material to the basket web. In addition, adding borate stainless steel to the inventory of acceptable structural material provides the Department of Energy (DOE) and its cask contractors an alternative to current proposed materials which have not been qualified for structural service. The test program at SNL involves procuring material, machining test specimens, and conducting the tensile tests. From test measurements obtained so far, general trends indicate that tensile properties (yield strength and ultimate strength) increase with boron content and are in all cases superior to the minimum required properties established in A-240, Type 304, a typical grade of austenitic stainless steel. Therefore, in a designed basket, web thicknesses using borated stainless steel would be comparable to or thinner tan an equivalent basket manufactured from a typical stainless steel without boron additions. General trends from test results indicate that ductilities decrease with increasing boron content

  13. Behavior of implanted hydrogen in ferritic/martensitic steels under irradiation

    Science.gov (United States)

    Wan, F.; Takahashi, H.; Ohnuki, S.; Nagasaki, R.

    1988-07-01

    The aim of this study was to clarify the behavior of hydrogen under irradiation in ferritic/martensitic stainless steel Fe-10Cr-2Mo-1Ni. Hydrogen was implanted into the specimens by ion accelerator or chemical cathodic charging method, followed by electron irradiation in a HVEM at temperatures from room temperature to 773 K. Streaks in the electron diffraction patterns were observed only during electron irradiation at 623-723 K. From these results it is suggested that the occurrence of the streak pattern is due to the formation of radiation-induced complexes of Ni or Cr with hydrogen along directions.

  14. Microwave Measurements of Ferrite Polymer Composite Materials

    Directory of Open Access Journals (Sweden)

    Rastislav Dosoudil

    2004-01-01

    Full Text Available The article focuses on the microwave measurements performed on the nickel-zinc sintered ferrite with the chemical formula Ni0.3Zn0.7Fe2O4 produced by the ceramic technique and composite materials based on this ferrite and a non-magnetic polymer (polyvinyl chloride matrix. The prepared composite samples had the same particle size distribution 0-250um but different ferrite particle concentrations between 23 vol% and 80 vol%. The apparatus for measurement of the signal proportional to the absolute value of scattering parameter S11 (reflexion coefficient is described and the dependence of measured reflected signal on a bias magnetic field has been studied. By means of experiments, the resonances to be connected with the geometry of microwave experimental set-up were distinguished from ferromagnetic resonance arising in ferrite particles of composite structure. The role of local interaction fields of ferrite particles in composite material has been discussed.

  15. Effects of Aging and W Addition on the Microstructure of Fe-Cr-Mn-N Stainless Steels

    International Nuclear Information System (INIS)

    Jeon, Yu Taek; Joo, Uk Hyon; Park, Yong Soo; Kim, Young Sik

    2000-01-01

    The effects of aging treatment on the precipitation behaviors of Fe-Cr-Mn-N stainless steels were studied using a transmission electron microscopy, scanning electron microscopy, optical microscopy and XRD. In the austenitic stainless steel having a single phase. M23C6 carbides were first precipitated in the grain boundary by aging and then grew from grain boundary into grain with aging time. Carbides showed lamellar structures. It was shown from the analysis of spot patterns that carbides had a coherent relation with matrix and their lattice parameter was roughly three times that of austenite. During initial stages of M23C6 carbide precipitation, the iron content was quite high. With increasing aging time, the chromium content was increased. As the tungsten was added to improve the corrosion resistance of the Fe-Cr-Mn-N stainless steels, ferrite phase was formed. This ferrite phase was decomposed to chi(χ) phase and secondary austenite. Chi phase was mainly enriched with tungsten, chromium and tungsten were depleted in the secondary austenite due to the formation of chi phase. M23C6 carbides were also formed in the grain boundary. Nickel stabilized the austenite phase and decreased the ferrite volume fraction. But nickel content was not sufficient to suppress the formation of ferrite, and precipitation behaviors were not changed

  16. Effects of aging treatment and W addition on the microstructure of Fe-Cr-Mn stainless steels

    International Nuclear Information System (INIS)

    Jeoun, Y. T.; Zoo, W. H.; Kim, Y. S.; Park, Y. S.

    1999-01-01

    The effects of aging treatment on the precipitaion behaviors of Fe-Cr-Mn-W stainless steels were studied using a transmission electron microscopy, scanning electron microscopy, optical microscopy and XRD. In the austenitic stainless steel showing a single phase, M 23 C 6 carbides were first precipitated in the grain boundary by aging and then grew from grain boundary into grain with aging time. Carbides showed lamellar structures. It was shown from the analysis of spot patterns that carbides had a coherent relation with matrix and their lattice parameter was roughly three times that of austenite. During initial stages of M 23 C 6 carbide precipitaion, the iron content was quite high. With increasing aging time, the chromium content increased. As the tungsten was added to improve the corrosion resistance of the Fe-Cr-Mn stainless steels, ferrite phase was formed. These ferrite phase was decomposed to chi(χ) phase and secondary austenite. Chi phase was mainly enriched with tungsten, chromium and tungsten were depleted in the secondary austenite due to the formation of chi phase. M 23 C 6 carbides were also formed in the grain boundary. Nickel stabilized the austenite phase and decreased the ferrite volume fraction. But nickel content was not sufficient to suppress the formation of ferrite, and precipitaion behaviors were not changed

  17. Filler metal selection for welding a high nitrogen stainless steel

    Science.gov (United States)

    Du Toit, Madeleine

    2002-06-01

    Cromanite is a high-strength austenitic stainless steel that contains approximately 19% chromium, 10% manganese, and 0.5% nitrogen. It can be welded successfully, but due to the high nitrogen content of the base metal, precautions have to be taken to ensure sound welds with the desired combination of properties. Although no matching filler metals are currently available, Cromanite can be welded using a range of commercially available stainless steel welding consumables. E307 stainless steel, the filler metal currently recommended for joining Cromanite, produces welds with mechanical properties that are generally inferior to those of the base metal. In wear applications, these lower strength welds would probably be acceptable, but in applications where full use is made of the high strength of Cromanite, welds with matching strength levels would be required. In this investigation, two welding consumables, ER2209 (a duplex austenitic-ferritic stainless steel) and 15CrMn (an austenitic-manganese hardfacing wire), were evaluated as substitutes for E307. When used to join Cromanite, 15CrMn produced welds displaying severe nitrogen-induced porosity, and this consumable is therefore not recommended. ER2209, however, outperformed E307, producing sound porosity-free welds with excellent mechanical properties, including high ductility and strength levels exceeding the minimum limits specified for Cromanite.

  18. Effect of solution annealing temperature on precipitation in 2205 duplex stainless steel

    International Nuclear Information System (INIS)

    Kashiwar, A.; Vennela, N. Phani; Kamath, S.L.; Khatirkar, R.K.

    2012-01-01

    In the present study, effect of solution annealing temperature (1050 °C and 1100 °C) and isothermal ageing (700 °C: 15 min to 6 h) on the microstructural changes in 2205 duplex stainless steel has been investigated systematically. Scanning electron microscopy and X-ray diffraction were adopted to follow the microstructural evolution, while an energy dispersive spectrometer attached to scanning electron microscope was used to obtain localised chemical information of various phases. The ferritic matrix of the two phase 2205 duplex stainless steel (∼ 45% ferrite and ∼ 55% austenite) undergoes a series of metallurgical transformations during ageing—formation of secondary austenite (γ 2 ) and precipitation of Cr and Mo rich intermetallic (chi-χ and sigma-σ) phases. For solution annealing at 1050 °C, significant amount of carbides were observed in the ferrite grains after 1 h of ageing at 700 °C. χ Phase precipitated after the precipitation of carbides—preferentially at the ferrite–ferrite and also at the ferrite–austenite boundaries. σ Phase was not observed in significant quantity even after 6 h of ageing. The sequence of precipitation in samples solution annealed at 1050 °C was found to be carbides → χ → σ. On the contrary, for samples solution annealed at 1100 °C, the precipitation of χ phase was negligible. χ Phase precipitated before σ phase, preferentially along the ferrite–ferrite grain boundaries and was later consumed in the σ phase precipitation. The σ phase precipitated via the eutectoid transformation of ferrite to yield secondary austenite γ 2 and σ phase in the ferrite and along the ferrite–austenite grain boundaries. An increase in the volume fraction of γ 2 and σ phase with simultaneous decrease in the ferrite was evidenced with ageing. - Highlights: ► Effect of solution annealing temperature on microstructural evolution is studied. ► χ Phase precipitated preferentially in the samples solution annealed at

  19. Corrosion behavior in high heat input welded heat-affected zone of Ni-free high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel

    International Nuclear Information System (INIS)

    Moon, Joonoh; Ha, Heon-Young; Lee, Tae-Ho

    2013-01-01

    The pitting corrosion and interphase corrosion behaviors in high heat input welded heat-affected zone (HAZ) of a metastable high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel were explored through electrochemical tests. The HAZs were simulated using Gleeble simulator with high heat input welding condition of 300 kJ/cm and the peak temperature of the HAZs was changed from 1200 °C to 1350 °C, aiming to examine the effect of δ-ferrite formation on corrosion behavior. The electrochemical test results show that both pitting corrosion resistance and interphase corrosion resistance were seriously deteriorated by δ-ferrite formation in the HAZ and their aspects were different with increasing δ-ferrite fraction. The pitting corrosion resistance was decreased by the formation of Cr-depleted zone along δ-ferrite/austenite (γ) interphase resulting from δ-ferrite formation; however it didn't depend on δ-ferrite fraction. The interphase corrosion resistance depends on the total amount of Cr-depleted zone as well as ferrite area and thus continuously decreased with increasing δ-ferrite fraction. The different effects of δ-ferrite fraction on pitting corrosion and interphase corrosion were carefully discussed in terms of alloying elements partitioning in the HAZ based on thermodynamic consideration. - Highlights: • Corrosion behavior in the weld HAZ of high-nitrogen austenitic alloy was studied. • Cr 2 N particle was not precipitated in high heat input welded HAZ of tested alloy. • Pitting corrosion and interphase corrosion show a different behavior. • Pitting corrosion resistance was affected by whether or not δ-ferrite forms. • Interphase corrosion resistance was affected by the total amount of δ-ferrite

  20. Delta ferrite in the weld metal of reduced activation ferritic martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Sam, Shiju, E-mail: shiju@ipr.res.in [Institute for Plasma Research, Gandhinagar, Gujarat 382 428 (India); Das, C.R.; Ramasubbu, V.; Albert, S.K.; Bhaduri, A.K.; Jayakumar, T. [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Rajendra Kumar, E. [Institute for Plasma Research, Gandhinagar, Gujarat 382 428 (India)

    2014-12-15

    Formation of delta(δ)-ferrite in the weld metal, during autogenous bead-on-plate welding of Reduced Activation Ferritic Martensitic (RAFM) steel using Gas Tungsten Arc Welding (GTAW) process, has been studied. Composition of the alloy is such that delta-ferrite is not expected in the alloy; but examination of the weld metal revealed presence of delta-ferrite in the weld metal. Volume fraction of delta-ferrite is found to be higher in the weld interface than in the rest of the fusion zone. Decrease in the volume fraction of delta-ferrite, with an increase in preheat temperature or with an increase in heat input, is observed. Results indicate that the cooling rate experienced during welding affects the volume fraction of delta-ferrite retained in the weld metal and variation in the delta-ferrite content with cooling rate is explained with variation in the time that the weld metal spends in various temperature regimes in which delta-ferrite is stable for the alloy during its cooling from the liquid metal to the ambient temperature. This manuscript will discuss the effect of welding parameters on formation of delta-ferrite and its retention in the weld metal of RAFM steel.

  1. Law of mixture used to model the flow behavior of a duplex stainless steel at high temperatures

    International Nuclear Information System (INIS)

    Momeni, A.; Dehghani, K.; Poletti, M.C.

    2013-01-01

    In this investigation the flow curves of a duplex stainless steel were drawn by performing hot compression tests over a wide temperature range of 950–1200 °C and strain rates of 0.001–100 s −1 . The flow curves of ferrite and austenite phases in the duplex structure were depicted by conducting similar hot compression tests on two steels that were cast and prepared with the same chemical compositions. The flow curves of the austenitic steel were found typical of dynamic recrystallization. They were successfully modeled by using the experimental exponential equation proposed by Cingara and McQueen. The flow curves of the ferritic steel were typical of dynamic recovery. They were modeled by the dislocation density evolution function proposed by Estrin and Meckning. Comparing the flow curves of three studied steels, it was found that the flow curves of the duplex steel were very similar and close to those of the ferrite steel. It was understood that in a duplex structure of ferrite and austenite the flow behavior is mostly controlled by the softer phase, i.e. ferrite. The law of mixture was modified to consider the strain partitioning between ferrite and austenite. The distribution coefficients of ferrite and austenite were described and determined at different deformation conditions. The results of modeling satisfactorily predicted the experimental curves. It was shown that the influence of austenite on the flow behavior of the duplex structure is almost low. However, it increases as strain rate or temperature rises. - Highlights: ► Flow curves of austenite and ferrite in the duplex steel were modeled separately. ► The flow behavior of the duplex steel is mostly controlled by ferrite. ► The effect of austenite on flow curve increases with temperature and strain rate. ► The flow curve of the duplex steel is modeled by the modified law of mixture

  2. The mechanical features of isothermally annealed duplex stainless steel

    International Nuclear Information System (INIS)

    Sustarsic, B.; Godec, M.; Jenko, M.; Tuma, J.V.; Marini, B.; Toffolon Masclet, C.; Forget, P.

    2011-01-01

    Cast duplex stainless steels are frequently used for structural parts of nuclear power plants and other thermo-energetic objects. The ageing behaviour of the cast 258 type stainless steel has been studied in the frame of IMT Slovenia and CEA bilateral cooperation. The results of testing of French and Sloven partners are compared and analysed. The steel samples have been isothermally annealed for 10.000 and 30.000 hours at 300 and 350 C. ICP-AES bulk chemical analysis of samples, microstructure investigations with light (LM) and scanning electron microscope (SEM), micro-chemical analysis with SEM/EDS, as well as SEM/EBSD phase analyses have been performed. Tensile test specimens have been made from the aged samples and standard tensile test at room temperature was performed. The SEM fractography of fractured surfaces was also performed. Microhardness measurements of ferrite and austenite phase were determined on polished metallographic samples. The results of mechanical testing and fractographic examinations are reported and discussed in this paper. Microhardness of ferrite is drastically increased with time and temperature of ageing due to spinodal decomposition. But, hardness of austenite remains practically unchanged. Tensile properties changed, similarly. Yield point and tensile strength increased but ductility significantly decreased. In accordance with ductility decrease the nature of fractured surface changed from typical ductile to brittle and dimpled to cleavage, respectively. (authors)

  3. Microstructural characterization of thermally-aged duplex stainless steels

    International Nuclear Information System (INIS)

    Nomoto, A.; Hamaoka, T.; Nishida, K.; Dohi, K.; Soneda, N.

    2011-01-01

    The embrittlement of duplex stainless steels is of concern for the long term operation of light water reactors. The objectives of this work was to characterize solute atom distribution in ferrite phase of thermally aged duplex stainless steels by using atom tomography probe and to measure the hardness of ferrite phase by using nano-indentation technique. This series of slides highlights 4 main conclusions. First, phase separation quickly evolves and then slows down during the thermal ageing. Secondly, precipitates are formed after ageing for 1000 hr at 400 C and 2000 hr at 350 C. The clusters become larger with time at 400 C. Chemical composition of the clusters do not change very much with cluster size and ageing time at 400 C. Thirdly, no cluster formation is observed in the materials aged at 450 C. It is likely that precipitation occurs faster than phase separation at lower temperatures. Fourthly, hardness changes are well described by combining the contributions of phase separation and G phase formation. 'Variation' is a good parameter to describe hardness change due to phase separation. Contribution of G-phase needs to be considered separately

  4. Sensitization of Laser-beam Welded Martensitic Stainless Steels

    Science.gov (United States)

    Dahmen, Martin; Rajendran, Kousika Dhasanur; Lindner, Stefan

    Ferritic and martensitic stainless steels are an attractive alternative in vehicle production due to their inherent corrosion resistance. By the opportunity of press hardening, their strength can be increased to up to 2000 MPa, making them competitors for unalloyed ultra-high strength steels. Welding, nevertheless, requires special care, especially when it comes to joining of high strength heat treated materials. With an adopted in-line heat treatment of the welds in as-rolled as well as press hardened condition, materials with sufficient fatigue strength and acceptable structural behavior can be produced. Because of microstructural transformations in the base material such as grain coarsening and forced carbide precipitation, the corrosion resistance of the weld zone may be locally impaired. Typically the material in the heat-affected zone becomes sensitive to intergranular cracking in the form of knife-edge corrosion besides the fusion line. The current study comprises of two text scenarios. By an alternating climate test, general response in a corroding environment is screened. In order to understand the corrosion mechanisms and to localize the sensitive zones, sensitisation tests were undertaken. Furthermore, the applicability of a standard test according to ASTM 763-83 was examined. It was found that the alternative climate test does not reveal any corrosion effects. Testing by the oxalic acid test revealed clearly the effect of welding, weld heat treatment and state of thermal processing. Also application of the standard which originally suited for testing ferritic stainless steels could have been justified.

  5. Evaluation of aging of cast stainless steel components

    International Nuclear Information System (INIS)

    Chung, H.M.

    1991-02-01

    Cast stainless steel is used extensively in nuclear reactors for primary-pressure-boundary components such as primary coolant pipes, elbows, valves, pumps, and safe ends. These components are, however, susceptible to thermal aging embrittlement in light water reactors because of the segregation of Cr atoms from Fe and Ni by spinodal decomposition in ferrite and the precipitation of Cr-rich carbides on ferrite/austenite boundaries. A recent advance in understanding the aging kinetics is presented. Aging kinetics are strongly influenced by the synergistic effects of other metallurgical reactions that occur in parallel with spinodal decomposition, i.e., clustering of Ni, Mo, and Si solute atoms and the nucleation and growth of G-phase precipitates in the ferrite phase. A number of methods are outlined for estimating aging embrittlement under end-of-life of life-extension conditions, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. 33 refs., 6 figs., 3 tabs

  6. Synthesis of ferrite grade γ-Fe2O3

    Indian Academy of Sciences (India)

    Unknown

    carboxylates in air yield α-Fe2O3, but the controlled atmosphere of moisture requires for the oxalates to stabi- ... structure form, α-Fe2O3, is made to react with the cubic divalent metal .... water of crystallization show multistep exothermic peaks.

  7. Attenuation capability of low activation-modified high manganese austenitic stainless steel for fusion reactor system

    Energy Technology Data Exchange (ETDEWEB)

    Eissa, M.M. [Steel Technology Department, Central Metallurgical Research and Development Institute (CMRDI), Helwan (Egypt); El-kameesy, S.U.; El-Fiki, S.A. [Physics Department, Faculty of Science, Ain Shams University, Cairo (Egypt); Ghali, S.N. [Steel Technology Department, Central Metallurgical Research and Development Institute (CMRDI), Helwan (Egypt); El Shazly, R.M. [Physics Department, Faculty of Science, Al-Azhar University, Cairo (Egypt); Saeed, Aly, E-mail: aly_8h@yahoo.com [Nuclear Power station Department, Faculty of Engineering, Egyptian-Russian University, Cairo (Egypt)

    2016-11-15

    Highlights: • Improvement stainless steel alloys to be used in fusion reactors. • Structural, mechanical, attenuation properties of investigated alloys were studied. • Good agreement between experimental and calculated results has been achieved. • The developed alloys could be considered as candidate materials for fusion reactors. - Abstract: Low nickel-high manganese austenitic stainless steel alloys, SSMn9Ni and SSMn10Ni, were developed to use as a shielding material in fusion reactor system. A standard austenitic stainless steel SS316L was prepared and studied as a reference sample. The microstructure properties of the present stainless steel alloys were investigated using Schaeffler diagram, optical microscopy, and X-ray diffraction pattern. Mainly, an austenite phase was observed for the prepared stainless steel alloys. Additionally, a small ferrite phase was observed in SS316L and SSMn10Ni samples. The mechanical properties of the prepared alloys were studied using Vickers hardness and tensile tests at room temperature. The studied manganese stainless steel alloys showed higher hardness, yield strength, and ultimate tensile strength than SS316L. On the other hand, the manganese stainless steel elongation had relatively lower values than the standard SS316L. The removal cross section for both slow and total slow (primary and those slowed down in sample) neutrons were carried out using {sup 241}Am-Be neutron source. Gamma ray attenuation parameters were carried out for different gamma ray energy lines which emitted from {sup 60}Co and {sup 232}Th radioactive sources. The developed manganese stainless steel alloys had a higher total slow removal cross section than SS316L. While the slow neutron and gamma rays were nearly the same for all studied stainless steel alloys. From the obtained results, the developed manganese stainless steel alloys could be considered as candidate materials for fusion reactor system with low activation based on the short life

  8. Effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels

    International Nuclear Information System (INIS)

    Kim, Jae Young; Park, Yong Soo; Kim, Young Sik

    1998-01-01

    This paper dealt with the effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels. The experimental alloys were made by vacuum induction melting and then hot rolled. The alloys were designed by controlling Cr eq /Ni eq ratio. Two alloys had austenitic phase and one alloy showed (austenite+ferrite) du-plex phase. High nitrogen addition in austenitic alloys stabilized the austenitic structure and then suppressed the formations of ferrite and α martensite, but martensite was formed in the case of large Cr eq /Ni eq ratio and low nitrogen addition. Pitting initiation site was grain boundary in austenitic alloys and was ferrite/austenite phase boundary in duplex alloy in the HCl solution. In sulfuric acids, austenitic alloys showed uniform corrosion, but ferrite phase was preferentially corroded in duplex alloy. The preferential dissolution seems to be related with the distribution of alloying elements between ferrite and austenite. Intergranular corrosion test showed that corrosion rate by immersion Huey test had a linear relation with degree of sensitization by EPR test

  9. Investigation on Microstructure and Impact Toughness of Different Zones in Duplex Stainless Steel Welding Joint

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Li, Guolu; Zhao, Lei

    2017-01-01

    This paper investigated on microstructure and impact toughness of different zones in duplex stainless steel welding joint. High-temperature heat-affected zone (HTHAZ) contained coarse ferrite grains and secondary precipitates such as secondary austenite, Cr2N, and sigma. Intergranular secondary austenite was prone to precipitation in low-temperature heat-affected zone (LTHAZ). Both in weld metal (WM) and in HTHAZ, the austenite consisted of different primary and secondary austenite. The ferrite grains in base metal (BM) presented typical rolling texture, while the austenite grains showed random orientation. Both in the HTHAZ and in the LTHAZ, the ferrite grains maintained same texture as the ferrite in the BM. The secondary austenite had higher Ni but lower Cr and Mo than the primary austenite. Furthermore, the WM exhibited the highest toughness because of sufficient ductile austenite and unapparent ferrite texture. The HTHAZ had the lowest toughness because of insufficient austenite formation in addition to brittle sigma and Cr2N precipitation. The LTHAZ toughness was higher than the BM due to secondary austenite precipitation. In addition, the WM fracture was dominated by the dimple, while the cleavage was main fracture mode of the HTHAZ. Both BM and LTHAZ exhibited a mixed fracture mode of the dimple and quasi-cleavage.

  10. Numerical simulation of hydrogen-assisted crack initiation in austenitic-ferritic duplex steels; Numerische Simulation der wasserstoffunterstuetzten Rissbildung in austentisch-ferritischen Duplexstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Mente, Tobias

    2015-07-01

    Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern X-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen diffusion strongly depends on the alignment of austenite and δ-ferrite in the duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is

  11. Growth modes of individual ferrite grains in the austenite to ferrite transformation of low carbon steels

    International Nuclear Information System (INIS)

    Li, D.Z.; Xiao, N.M.; Lan, Y.J.; Zheng, C.W.; Li, Y.Y.

    2007-01-01

    The mesoscale deterministic cellular automaton (CA) method and probabilistic Q-state Potts-based Monte Carlo (MC) model have been adopted to investigate independently the individual growth behavior of ferrite grain during the austenite (γ)-ferrite (α) transformation. In these models, the γ-α phase transformation and ferrite grain coarsening induced by α/α grain boundary migration could be simulated simultaneously. The simulations demonstrated that both the hard impingement (ferrite grain coarsening) and the soft impingement (overlapping carbon concentration field) have a great influence on the individual ferrite growth behavior. Generally, ferrite grains displayed six modes of growth behavior: parabolic growth, delayed nucleation and growth, temporary shrinkage, partial shrinkage, complete shrinkage and accelerated growth in the transformation. Some modes have been observed before by the synchrotron X-ray diffraction experiment. The mesoscopic simulation provides an alternative tool for investigating both the individual grain growth behavior and the overall transformation behavior simultaneously during transformation

  12. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhang, Jianli

    2017-02-01

    The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N2 in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr2N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitro`gen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T1). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N2-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential corrosion. The Cr2N precipitation led to relatively poor resistance to pitting corrosion in three HAZs and pure Ar shielding GTAW weld root. The N2-supplemented shielding gas improved pitting corrosion resistance of GTAW joint by increasing PREN of secondary austenite and suppressing Cr2N precipitation. In addition, the FCAW WM had much poorer resistance to pitting corrosion than the GTAW WM due to many O-Ti-Si-Mn inclusions. In the BM, since the austenite with lower PREN compared

  13. Microstructural characterization and electron backscatter diffraction analysis across the welded interface of duplex stainless steel

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Gao, Zhanqi; Zhao, Lei; Zhang, Jianli

    2017-08-01

    The microstructural evolution, orientation relationships, boundary characteristics, grain type, local deformation, and microhardness across the welded interface of duplex stainless steel (DSS) were investigated. The DSS welded joint consisted of four typical zones: base metal (BM), low-temperature heat-affected zone (LTHAZ), high-temperature heat-affected zone (HTHAZ), and weld metal (WM). The apparent microstructural changes in the HTHAZ and LTHAZ were secondary austenite and Cr2N precipitation. A modified cooperative precipitation mechanism of secondary austenite and Cr2N at the interface was proposed. Furthermore, the ferrite in both the HTHAZ and LTHAZ maintained the same distribution as the ferrite texture in the BM, while this ferrite texture disappeared completely in the WM. Different austenite grains in the different zones exhibited different orientation relationships with the ferrite matrix. Special grain boundaries were mainly distributed between the austenite grains, while the ferrite grains primarily contained random grain boundaries. Austenite twins constituted the largest proportion of the special boundaries. The special austenite grain boundaries in the BM and LTHAZ were higher in relative frequency than those in the HTHAZ and WM. The ferrite grains in the HTHAZ and WM mainly consisted of substructured grains. In the BM, the recrystallization degree of ferrite was significantly lower than that of austenite grains. The local deformations were mainly generated in the grain boundaries and within the deformed grains. The HTHAZ exhibited the highest hardness, while the BM had the lowest hardness. The LTHAZ had a lower hardness than the HTHAZ and higher hardness than the BM.

  14. Influence of thermal aging on primary water stress corrosion cracking of cast duplex stainless steel (second report). Consideration on fractography after slow strain rate technique

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Chiba, Goro; Totsuka, Nobuo; Arioka, Koji

    2003-01-01

    In order to evaluate the stress corrosion cracking (SCC) susceptibility of cast duplex stainless steel which is used for the main coolant pipe of pressurized water reactors (PWRs), the slow strain rate technique (SSRT) and the constant load test (CLT) of the materials were performed in simulated primary water at 360degC. The cast duplex stainless steel contains ferrite phase with ranging from 8 to 23% and its mechanical properties are affected by long time thermal aging. Therefore, we paid attention to the influence of its ferrite content and thermal aging on the SCC susceptibility of this unaged and aged stainless steel and prepared three kinds of specimen with different ferrite contents (23%, 15% and 8%). The brittle fracture of the unaged specimens after SSRT mainly consists of quasi-cleavage fracture in austenitic phase. After aging, it changes to a mixture of quasi-cleavage fracture in both austenitic and ferritic phases. Microcracks were observed on the unaged specimen surfaces and aged ones for 10,000 hours at 400degC after about 10,000 hours of the CLT under the load condition of 1.2∼2.0 times of yield strength. The crack initiation sites of CLT specimens are similar to SSRT fracture surfaces. The SCC susceptibility of this 23% ferrite material increases with aging time at 400degC. The SCC susceptibility of 15% and 23% ferrite materials are higher than that of 8% ferrite material with aging condition for 30,000h at 400degC. (author)

  15. Effects of nitrogen in shielding gas on microstructure evolution and localized corrosion behavior of duplex stainless steel welding joint

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhou, Chao

    2017-05-01

    The effects of nitrogen addition in shielding gas on microstructure evolution and localized corrosion behavior of duplex stainless steel (DSS) welds were studied. N2-supplemented shielding gas facilitated the primary austenite formation, suppressed the Cr2N precipitation in weld root, and increased the microhardnesses of weld metal. Furthermore, N2-supplemented shielding gas increased pitting resistance equivalent number (PREN) of austenite, but which decreased slightly PREN of ferrite. The modified double loop electrochemical potentiokinetic reactivation in 2 M H2SO4 + 1 M HCl was an effective method to study the localized corrosion of the different zones in the DSS welds. The adding 2% N2 to pure Ar shielding gas improved the localized corrosion resistance in the DSS welds, which was due to compensation for nitrogen loss and promoting nitrogen further solution in the austenite phases, suppression of the Cr2N precipitation in the weld root, and increase of primary austenite content with higher PREN than the ferrite and secondary austenite. Secondary austenite are prone to selective corrosion because of lower PREN compared with ferrite and primary austenite. Cr2N precipitation in the pure Ar shielding weld root and heat affected zone caused the pitting corrosion within the ferrite and the intergranular corrosion at the ferrite boundary. In addition, sigma and M23C6 precipitation resulted in the intergranular corrosion at the ferrite boundary.

  16. Chromium-Makes stainless steel stainless

    Science.gov (United States)

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.

  17. Corrosion resistance of stainless steel pipes in soil

    Energy Technology Data Exchange (ETDEWEB)

    Sjoegren, L.; Camitz, G. [Swerea KIMAB AB, Box 55970, SE-102 16 Stockholm (Sweden); Peultier, J.; Jacques, S.; Baudu, V.; Barrau, F.; Chareyre, B. [Industeel and ArcelorMittal R and D, 56 rue Clemenceau, BP19, FR-71201 le Creusot, Cedex (France); Bergquist, A. [Outokumpu Stainless AB, P.O. Box 74, SE-774 22 Avesta (Sweden); Pourbaix, A.; Carpentiers, P. [Belgian Centre for Corrosion Study, Avenue des Petits-Champs 4A, BE 1410 Waterloo (Belgium)

    2011-04-15

    To be able to give safe recommendations concerning the choice of suitable stainless steel grades for pipelines to be buried in various soil environments, a large research programme, including field exposures of test specimens buried in soil in Sweden and in France, has been performed. Resistance against external corrosion of austenitic, super austenitic, lean duplex, duplex and super duplex steel grades in soil has been investigated by laboratory tests and field exposures. The grades included have been screened according to their critical pitting-corrosion temperature and according to their time-to-re-passivation after the passive layer has been destroyed locally by scratching. The field exposures programme, being the core of the investigation, uses large specimens: 2 m pipes and plates, of different grades. The exposure has been performed to reveal effects of aeration cells, deposits or confined areas, welds and burial depth. Additionally, investigations of the tendency of stainless steel to corrode under the influence of alternating current (AC) have been performed, both in the laboratory and in the field. Recommendations for use of stainless steels under different soil conditions are given based on experimental results and on operating experiences of existing stainless steel pipelines in soil. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  18. Ferrite HOM Absorber for the RHIC ERL

    Energy Technology Data Exchange (ETDEWEB)

    Hahn,H.; Choi, E.M.; Hammons, L.

    2008-10-01

    A superconducting Energy Recovery Linac is under construction at Brookhaven National Laboratory to serve as test bed for RHIC upgrades. The damping of higher-order modes in the superconducting five-cell cavity for the Energy-Recovery linac at RHIC is performed exclusively by two ferrite absorbers. The ferrite properties have been measured in ferrite-loaded pill box cavities resulting in the permeability values given by a first-order Debye model for the tiled absorber structure and an equivalent permeability value for computer simulations with solid ring dampers. Measured and simulated results for the higher-order modes in the prototype copper cavity are discussed. First room-temperature measurements of the finished niobium cavity are presented which confirm the effective damping of higher-order modes in the ERL. by the ferrite absorbers.

  19. Focused Application Software for Ferrite Patch Antennas

    National Research Council Canada - National Science Library

    Trott, Keith

    1999-01-01

    ... (brick and tetrahedral elements) are combined by MRC via a graphical user interface (GUI) into a user friendly code capable of modeling conformal antennas with ferrite sub and superstrates recessed in planar surfaces.

  20. Identification of Age, Temperature and Radiation Effect on Ferritic Steel Microstructure Based on Artificial Intelligence

    International Nuclear Information System (INIS)

    Mike Susmikanti; Entin Hartini; Antonius Sitompul

    2008-01-01

    In the construction of nuclear installation, it is important to know the material condition used on it. Considering mechanical properties of these materials, there are some material change affected by ageing, temperature and radiation. For some years, austenitic stainless steel are used as a fuel cladding in fast breeder reactor. However this material will not sufficiently competitive from economic point of view for the next year. Experiment result on ferritic steel gave information of stronger structural properties compared to austenitic stainless steel. Modeling and simulation will support further identification of this material changing caused by such effects. Pattern recognition of these changes base on artificial intelligence is expected to support the research and development activities on nuclear structure materials. Material structure pattern of these materials, observed by SEM, are converted using image processing system. Its characteristic is then analyzed with principal component using perception method, which usually used on identifying and learning neural network system based on artificial intelligence. Specific design and input are needed to identify the change of material structure pattern before and after any applied effect. In this paper, simulation of changing identification on three types ferritic steel F17(17 Cr), EM 12 (9 CR-2 MoNbV), and EMI 0 (9 Cr-I Mo) were done. The microstructure data before and after effect are taken from some references. The whole pattern recognition process are done using MATLAB software package. (author)

  1. Studies on microstructure, mechanical and pitting corrosion behaviour of similar and dissimilar stainless steel gas tungsten arc welds

    Science.gov (United States)

    Mohammed, Raffi; Dilkush; Srinivasa Rao, K.; Madhusudhan Reddy, G.

    2018-03-01

    In the present study, an attempt has been made to weld dissimilar alloys of 5mm thick plates i.e., austenitic stainless steel (316L) and duplex stainless steel (2205) and compared with that of similar welds. Welds are made with conventional gas tungsten arc welding (GTAW) process with two different filler wires namely i.e., 309L and 2209. Welds were characterized using optical microscopy to observe the microstructural changes and correlate with mechanical properties using hardness, tensile and impact testing. Potentio-dynamic polarization studies were carried out to observe the pitting corrosion behaviour in different regions of the welds. Results of the present study established that change in filler wire composition resulted in microstructural variation in all the welds with different morphology of ferrite and austenite. Welds made with 2209 filler showed plate like widmanstatten austenite (WA) nucleated at grain boundaries. Compared to similar stainless steel welds inferior mechanical properties was observed in dissimilar stainless steel welds. Pitting corrosion resistance is observed to be low for dissimilar stainless steel welds when compared to similar stainless steel welds. Overall study showed that similar duplex stainless steel welds having favorable microstructure and resulted in better mechanical properties and corrosion resistance. Relatively dissimilar stainless steel welds made with 309L filler obtained optimum combination of mechanical properties and pitting corrosion resistance when compared to 2209 filler and is recommended for industrial practice.

  2. A Review on the Potential Use of Austenitic Stainless Steels in Nuclear Fusion Reactors

    Science.gov (United States)

    Şahin, Sümer; Übeyli, Mustafa

    2008-12-01

    Various engineering materials; austenitic stainless steels, ferritic/martensitic steels, vanadium alloys, refractory metals and composites have been suggested as candidate structural materials for nuclear fusion reactors. Among these structural materials, austenitic steels have an advantage of extensive technological database and lower cost compared to other non-ferrous candidates. Furthermore, they have also advantages of very good mechanical properties and fission operation experience. Moreover, modified austenitic stainless (Ni and Mo free) have relatively low residual radioactivity. Nevertheless, they can't withstand high neutron wall load which is required to get high power density in fusion reactors. On the other hand, a protective flowing liquid wall between plasma and solid first wall in these reactors can eliminate this restriction. This study presents an overview of austenitic stainless steels considered to be used in fusion reactors.

  3. Chemical and electrochemical aspects of the corrosion of stainless steels in the presence of sulphate reducing bacteria

    International Nuclear Information System (INIS)

    Feron, D.

    1990-01-01

    The corrosion behaviour of austenitic and ferritic stainless steels (316 L and 430Ti) in the presence of sulfate reducing bacteria, was investigated by several electrochemical techniques which were coupled with corrosion measurements on coupons and chemical analyses. Experiments were performed with 'Desulfovibrio vulgaris' and 'Desulfovibrio gigas' in three growth media containing lactate and sulfate. The decreases in corrosion potentials were correlated to the increase in sulphide content. The polarization curves showed also the major influence of sulphides on the passivity of stainless steels. Electrochemical impedance measurements were used to provide information in understanding the interactions between growth media or bacteria and stainless steels surfaces. The behaviour of the tested stainless steels in these conditions was mainly dependent on sulphide concentrations. (Author). 7 refs., 8 figs., 4 tabs

  4. Role of Austenite in Brittle Fracture of Bond Region of Super Duplex Stainless Steel

    Science.gov (United States)

    Kitagawa, Yoshihiko; Ikeuchi, Kenji; Kuroda, Toshio

    Weld simulation of heat-affected zone (HAZ) was performed to investigate the mechanism by which austenite affects the toughness of super duplex stainless steel. Thermal cycles of various peak temperatures in the range from 1373 K to 1673 K corresponding to the HAZ were applied to SAF2507 super duplex stainless steel specimens. Charpy impact test was carried out using the specimens after the weld simulation, and the fracture surfaces were observed by SEM using three-dimensionally reconstruction technique. Austenite content decreased with increasing the peak temperature when the peak temperature exceeded 1473 K and the impact value decreased with increasing the peak temperature and decreasing the austenite content. The thermal cycle of the peak temperature of 1673 K corresponding to weld bond region caused decreasing of austenite content which was 22% lower than that of the base metal. The ductile-brittle transition temperature was measured. As a result the temperature increased rapidly in the weld bond region, the peak temperature of which exceeded 1623 K by the grain growth of ferrite matrix occurring subsequently to the completely dissolution of austenite. The morphology of the fracture surfaces after impact testing at 77 K showed cleavage fracture of ferrite. The {100} orientations of cleavage fracture facets were measured using three-dimensional images of the fracture surfaces and the results were visualized as the orientation color maps. The results showed that there were cleavage fractures consisting of a few facets parallel to each other. It was considered that a few facets existed in one ferrite grain. It was concluded that Widmanstätten austenite divided the large fracture into smaller cleavage facets in a ferrite grain and then suppressed the degradation of bond toughness of duplex stainless steel.

  5. Oxide dispersion-strengthened ferritic alloys

    International Nuclear Information System (INIS)

    Asbroeck, P. van.

    1976-10-01

    The publication gives the available data on the DTO2 dispersion-strengthened ferritic alloy developed at C.E.N./S.C.K. Mol, Belgium. DTO2 is a Fe-Cr-Mo ferritic alloy, strengthened by addition of titanium oxide and of titanium leading to the formation of Chi phase. It was developed for use as canning material for fast breeder reactors. (author)

  6. A comparative study of the mechanical properties and the behavior of carbon and boron in stainless steel cladding tubes fabricated by PM HIP and traditional technologies

    Science.gov (United States)

    Shulga, A. V.

    2013-03-01

    The ring tensile test method was optimized and successfully used to obtain precise data for specimens of the cladding tubes of AISI type 316 austenitic stainless steels and ferritic-martensitic stainless steel. The positive modifications in the tensile properties of the stainless steel cladding tubes fabricated by powder metallurgy and hot isostatic pressing of melt atomized powders (PM HIP) when compared with the cladding tubes produced by traditional technology were found. Presently, PM HIP is also used in the fabrication of oxide dispersion strengthened (ODS) ferritic-martensitic steels. The high degree of homogeneity of the distribution of carbon and boron as well the high dispersivity of the phase-structure elements in the specimens manufactured via PM HIP were determined by direct autoradiography methods. These results correlate well with the increase of the tensile properties of the specimens produced by PM HIP technology.

  7. Development of Duplex Stainless Steels by Field-Assisted Hot Pressing: Influence of the Particle Size and Morphology of the Powders on the Final Mechanical Properties

    Science.gov (United States)

    García-Junceda, A.; Rincón, M.; Torralba, J. M.

    2018-01-01

    The feasibility of processing duplex stainless steels with promising properties using a powder metallurgical route, including the consolidation by field-assisted hot pressing, is assessed in this investigation. The influence of the particle size and morphology of the raw austenitic and ferritic powders on the final microstructure and properties is also evaluated for an austenitic content of 60 wt pct. In addition, the properties of a new microconstituent generated between the initial constituents are analyzed. The maximum sintered density (98.9 pct) and the best mechanical behavior, in terms of elastic modulus, nanohardness, yield strength, ultimate tensile strength, and ductility, are reached by the duplex stainless steel processed with austenitic and ferritic gas atomized stainless steel powders.

  8. A review of hot cracking in austenitic stainless steel weldments

    International Nuclear Information System (INIS)

    Shankar, V.; Gill, T.P.S.; Mannan, S.L.; Rodriguez, P.

    1991-01-01

    The occurrence of hot cracking in austenitic stainless steel weldments is discussed with respect to its origin and metallurgical contributory factors. Of the three types of hot cracking, namely solidification cracking, liquation and ductility dip cracking, solidification cracking occurs in the interdendritic regions in weld metal while liquation and ductility dip cracking occur intergranularly in the heat-affected zone (HAZ). Segregation of impurity and minor elements such as sulphur, phosphorous, silicon, niobium, boron etc to form low melting eutectic phases has been found to be the major cause of hot cracking. Control of HAZ cracking requires minimisation of impurity elements in the base metal. In stabilized stainless steels containing niobium, higher amounts of delta-ferrite have been found necessary to prevent cracking than in unstabilized compositions. Titanium compounds have been found to cause liquation cracking in maraging steels and titanium containing stainless steels and superalloys. In nitrogen added stainless steels, cracking resistance decreases when the solidification mode changes to primary austenitic due to nitrogen addition. A review of the test methods to evaluate hot cracking behaviour showed that several external restraint and semi-self-restraint tests are available. The finger Test, WRC Fissure Bend Test, the PVR test and the Varestraint Test are described along with typical test results. Hot ductility testing to reveal HAZ cracking tendency during welding is described, which is of particular importance to stabilized stainless steels. Based on the literature, recommendations are made for welding stabilized and nitrogen added steels, indicating areas of further work. (author). 81 refs., 30 figs., 1 tab

  9. Micromagnetic simulations of spinel ferrite particles

    International Nuclear Information System (INIS)

    Dantas, Christine C.; Gama, Adriana M.

    2010-01-01

    This paper presents the results of simulations of the magnetization field ac response (at 2-12 GHz) of various submicron ferrite particles (cylindrical dots). The ferrites in the present simulations have the spinel structure, expressed here by M 1 - n Zn n Fe 2 O 4 (where M stands for a divalent metal), and the parameters chosen were the following: (a) for n=0: M={Fe, Mn, Co, Ni, Mg, Cu }; (b) for n=0.1: M = {Fe, Mg} (mixed ferrites). These runs represent full 3D micromagnetic (one-particle) ferrite simulations. We find evidences of confined spin waves in all simulations, as well as a complex behavior nearby the main resonance peak in the case of the M = {Mg, Cu} ferrites. A comparison of the n=0 and n=0.1 cases for fixed M reveals a significant change in the spectra in M = Mg ferrites, but only a minor change in the M=Fe case. An additional larger scale simulation of a 3 by 3 particle array was performed using similar conditions of the Fe 3 O 4 (magnetite; n=0, M = Fe) one-particle simulation. We find that the main resonance peak of the Fe 3 O 4 one-particle simulation is disfigured in the corresponding 3 by 3 particle simulation, indicating the extent to which dipolar interactions are able to affect the main resonance peak in that magnetic compound.

  10. Microstructure and Mechanical Property of ODS Ferritic Steels Using Commercial Alloy Powders for High Temperature Service Applications

    Energy Technology Data Exchange (ETDEWEB)

    Noh, Sanghoon; Choi, Byoung-Kwon; Kang, Suk Hoon; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Oxide dispersion strengthening (ODS) is one of the promising ways to improve the mechanical property at high temperatures. This is mainly attributed to uniformly distributed nano-oxide particle with a high density, which is extremely stable at the high temperature and acts as effective obstacles when the dislocations are moving. In this study, as a preliminary examination to develop the advanced structural materials for high temperature service applications, ODS ferritic steels were fabricated using commercial alloy powders and their microstructural and mechanical properties were investigated. In this study, ODS ferritic steels were fabricated using commercial stainless steel 430L powder and their microstructures and mechanical properties were investigated. Morphology of micro-grains and oxide particles were significantly changed by the addition of minor alloying elements such as Ti, Zr, and Hf. The ODS ferritic steel with Zr and Hf additions showed ultra-fine grains with fine complex oxide particles. The oxide particles were uniformly located in grains and on the grain boundaries. This led to higher hardness than ODS ferritic steel with Ti addition.

  11. Effects of molybdenum additions on the corrosion resistance of stainless steels in inorganic aqueous solutions and organic media (A review)

    International Nuclear Information System (INIS)

    Charbonnier, J.-C.

    1975-01-01

    The effects of molybdenum additions on the corrosion resistance of austenitic and ferritic stainless steels are reviewed. The following types of corrosion are considered: uniform attack in inorganic and organic acids, pitting and crevice corrosion in chloride media. The survey has been conducted with particular emphasis on the recent works. The different hypotheses which have been suggested in order to clarify the role of the molybdenum additions on the improvement of the corrosion resistance of stainless steels are analyzed and discussed. A synthesis is given [fr

  12. Calorimetric Investigation of Thermal Stability of 304H Cu (Fe-17.7Cr-9.3Ni-2.95Cu-0.91Mn-0.58Nb-0.24Si-0.1C-0.12N-Wt Pct) Austenitic Stainless Steel

    Science.gov (United States)

    Tripathy, Haraprasanna; Subramanian, Raju; Hajra, Raj Narayan; Rai, Arun Kumar; Rengachari, Mythili; Saibaba, Saroja; Jayakumar, Tammana

    2016-12-01

    The sequence of phase instabilities that take place in a Fe-17.7Cr-9.3Ni-0.58Nb-2.95Cu-0.12N (wt pct) austenitic stainless steel (304H Cu grade) as a function of temperature has been investigated using dynamic calorimetry. The results obtained from this investigation are supplemented by Thermocalc-based equilibrium and Scheil-Gulliver nonequilibrium solidification simulation. The following phase transformation sequence is found upon slow cooling from liquid: L → L + γ → L + γ + MX → γ + MX + δ → γ +MX + M23C6 → γ + MX + M23C6 + Cu. Under slow cooling, the solidification follows austenite + ferrite (AF) mode, which is in accordance with Thermocalc prediction and Scheil-Gulliver simulation. However, higher cooling rates result in skeletal δ-ferrite formation, due to increased segregation tendency of Nb and Cr to segregate to interdendritic liquid. The solidification mode is found to depend on combined Nb + Cu content. Experimental estimates of enthalpy change associated with melting and secondary phase precipitation are also obtained. In addition a semi-quantitative study on the dissolution kinetics of M23C6 type carbides has also been investigated. The standard solution treatment at 1413 K (1140 °C) is found to be adequate to dissolve both Cu and M23C6 into γ-austenite; but the complete dissolution of MX type carbonitrides occurs near the melting region.

  13. Environmental Fatigue Behaviors of CF8M Stainless Steel in 310 .deg. C Deoxygenated Water - Effects of Hydrogen and Microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Hun; Cho, Pyungyeon; Jang, Changheui [KAIST, Daejeon (Korea, Republic of); Kim, Tae Soon [Korea Hydro and Nuclear Power Corporation, Seoul (Korea, Republic of)

    2014-01-15

    The effects of environment and microstructure on low cycle fatigue (LCF) behaviors of CF8M stainless steels containing 11% of ferrites were investigated in a 310 .deg. C deoxygenated water environment. The reduction of LCF life of CF8M in a 310 .deg. C deoxygenated water was smaller than 316LN stainless steels. Based on the microstructure and fatigue surface analyses, it was confirmed that the hydrogen induced cracking contributed to the reduction in LCF life for CF8M as well as for 316LN. However, many secondary cracks were found on the boundaries of ferrite phases in CF8M, which effectively reduced the stress concentration at the crack tip. Because of the reduced stress concentration, the accelerated fatigue crack growth by hydrogen induced cracking was less significant, which resulted in the smaller environmental effects for CF8M than 316LN in a 310 .deg. C deoxygenated water.

  14. Microstructure evolution and mechanical properties of multiple-layer laser cladding coating of 308L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Kaibin; Li, Dong, E-mail: lid@sues.edu.cn; Liu, Dongyu; Pei, Guangyu; Sun, Lei

    2015-06-15

    Highlights: • Grain morphology transformations of 308L stainless steel multiple-layer are studied. • The cladding metals solidify in AF mode and consist of austenite and about 10.48% δ ferrite. • The ferrite content distributes into an increasing trend as the number of layers increase. • The distribution of hardness from the substrate to the coating is relatively uniform. • The cladding tensile sample shows good tensile properties, and the fracture mode is the ductile fracture. - Abstract: Multiple-layer laser cladding of 308L stainless steel was obtained by a fiber laser using a way of wire feeding to repair the surface scrapped or erosive parts of 316L stainless steel. The microstructure of the coating was measured by a metallographic microscope, and phase composition was determined by X-ray diffraction. The results show that good metallurgical bonding can be obtained between the 308L stainless steel coating and 316L stainless steel substrate. The coating is mainly composed of columnar dendrites, and there are also a few planar crystals and cellular dendrites distributed in the bonding zone. Meanwhile, some equiaxed grains and steering dendrites are distributed in the apex of the coating. Grains incorporate in epitaxial columnar dendrite's growth between different layers and tracks. It has been proved using XRD that the coating basically consists of austenite and a small amount of δ ferrite. The coating solidifies in FA mode according to the Creq/Nieq ratio and metallurgical analysis results. The average content of δ ferrite is about 10.48% and morphologies of the ferrite are mostly vermicular, skeletal and lathy. Due to heat treatment and different cooling rate, the δ ferrite content generally increases as the number of laser cladding layers increases. The coating and the substrate have equivalent microhardness, and softening zone does not appear in the heat affected zone. The tensile strength and elongation of the coating are 548 MPa and 40

  15. Effect of weld metal chemistry and heat input on the structure and properties of duplex stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Muthupandi, V.; Bala Srinivasan, P.; Seshadri, S.K.; Sundaresan, S

    2003-10-15

    The excellent combination of strength and corrosion resistance in duplex stainless steels (DSS) is due to their strict composition control and microstructural balance. The ferrite-austenite ratio is often upset in DSS weld metals owing to the rapid cooling rates associated with welding. To achieve the desired ferrite-austenite balance and hence properties, either the weld metal composition and/or the heat input is controlled. In the current work, a low heat input process viz., EBW and another commonly employed process, gas tungsten-arc welding have been employed for welding of DSS with and without nickel enhancement. Results show that (i) chemical composition has got a greater influence on the ferrite-austenite ratio than the cooling rate, (ii) and even EBW which is considered an immature process in welding of DSS, can be employed provided means of filler addition could be devised.

  16. X-Ray diffraction technique applied to study of residual stresses after welding of duplex stainless steel plates

    International Nuclear Information System (INIS)

    Monin, Vladimir Ivanovitch; Assis, Joaquim Teixeira de; Lopes, Ricardo Tadeu; Turibus, Sergio Noleto; Payao Filho, Joao C.

    2014-01-01

    Duplex stainless steel is an example of composite material with approximately equal amounts of austenite and ferrite phases. Difference of physical and mechanical properties of component is additional factor that contributes appearance of residual stresses after welding of duplex steel plates. Measurements of stress distributions in weld region were made by X-ray diffraction method both in ferrite and austenite phases. Duplex Steel plates were joined by GTAW (Gas Tungsten Arc Welding) technology. There were studied longitudinal and transverse stress components in welded butt joint, in heat affected zone (HAZ) and in points of base metal 10 mm from the weld. Residual stresses measured in duplex steel plates jointed by welding are caused by temperature gradients between weld zone and base metal and by difference of thermal expansion coefficients of ferrite and austenite phases. Proposed analytical model allows evaluating of residual stress distribution over the cross section in the weld region. (author)

  17. Nanostructure evolution and mechanical property changes during aging of a super duplex stainless steel at 300 °C

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Niklas, E-mail: niklas.pettersson@swerea.se [Swerea KIMAB AB, P.O. Box 7047, SE-164 07 Kista (Sweden); Wessman, Sten [Swerea KIMAB AB, P.O. Box 7047, SE-164 07 Kista (Sweden); Thuvander, Mattias [Department of Applied Physics Chalmers University of Technology, SE-412 96 Göteborg (Sweden); Hedström, Peter; Odqvist, Joakim [Department of Material Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Pettersson, Rachel F.A. [The Swedish Steel Producers' Association, Box 1721, SE-111 87 Stockholm (Sweden); Hertzman, Staffan [Outokumpu Stainless Research Foundation, Brinellvägen 23, SE-100 44 Stockholm (Sweden)

    2015-10-28

    The nanostructure evolution and the corresponding changes in mechanical properties of a super duplex stainless steel 2507 (UNS S32750) during aging at 300 °C up to 12,000 h have been investigated. Microstructural studies using transmission electron microscopy and atom probe tomography show that subtle Cr concentration fluctuations develop during aging. The amplitude of the concentration fluctuations is proportional to the hardness of the ferrite phase, and it is also proportional to the decrease in room temperature impact toughness during aging. The fracture behaviour of the alloy changes gradually from ductile to cleavage fracture, upon aging. The cracks were found to propagate through the ferrite phase, partly along deformation twin interfaces, and delamination between the austenite and ferrite phases was observed.

  18. Study of irradiation damage structures in austenitic stainless steels

    International Nuclear Information System (INIS)

    Hamada, Shozo

    1997-08-01

    The irradiation damage microstructures in austenitic stainless steels, which have been proposed to be a candidate of structural materials of a fusion reactor, under ions and neutrons irradiation have been studied. In ion irradiation experiments, cross-sectional observation of the depth distribution of damage formed due to ion irradiation became available. Comparison and discussion between experimental results with TEM and the calculated ones in the depth profiles of irradiation damage microstructures. Further, dual-phase stainless steels, consisted of ferritic/austenitic phases, showed irradiation-induced/enhanced precipitation during ion irradiation. High Flux Isotope Reactor with high neutron fluxes was employed in neutron-irradiation experiments. Swelling of 316 steel showed irradiation temperature dependence and this had strong correlation with phase instability under heavy damage level. Swelling resistance of Ti-modified austenitic stainless steel, which has good swelling resistance, decreased during high damage level. This might be caused by the instability of Ti-carbide particles. The preparation method to reduce higher radioactivity of neutron-irradiated TEM specimen was developed. (author). 176 refs

  19. Study of irradiation damage structures in austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hamada, Shozo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1997-08-01

    The irradiation damage microstructures in austenitic stainless steels, which have been proposed to be a candidate of structural materials of a fusion reactor, under ions and neutrons irradiation have been studied. In ion irradiation experiments, cross-sectional observation of the depth distribution of damage formed due to ion irradiation became available. Comparison and discussion between experimental results with TEM and the calculated ones in the depth profiles of irradiation damage microstructures. Further, dual-phase stainless steels, consisted of ferritic/austenitic phases, showed irradiation-induced/enhanced precipitation during ion irradiation. High Flux Isotope Reactor with high neutron fluxes was employed in neutron-irradiation experiments. Swelling of 316 steel showed irradiation temperature dependence and this had strong correlation with phase instability under heavy damage level. Swelling resistance of Ti-modified austenitic stainless steel, which has good swelling resistance, decreased during high damage level. This might be caused by the instability of Ti-carbide particles. The preparation method to reduce higher radioactivity of neutron-irradiated TEM specimen was developed. (author). 176 refs.

  20. Effect of W substitution for Mo on stress corrosion cracking behavior of 25Cr-7Ni duplex stainless steel

    International Nuclear Information System (INIS)

    Ha, Tae Hong; Kim, Kyoo Young

    1998-01-01

    The effect of W substitution for Mo in duplex stainless steel (DSS) was investigated with respect to microstructure and stress corrosion cracking behavior. Homogenizing treatment was performed at 1100.deg.C for 10 minutes, while aging treatment was performed at 900.deg.C with different holding times. In homogenized condition, regardless of W substitution, all the specimens had the nearly equal volume-ratio of ferrite and austenite, and had no secondary phase precipitation. On aging, the W modification on suppression of secondary phase precipitation was very effective. Total amount of secondary phase precipitates was greatly reduced in the W-modified DSS in the early stage of the ageing treatment comparing to the commercial grade DSS without W modification. However, this effect was reduced rapidly as the aging time increased. Stress corrosion cracking(SCC) was examined in boil-ing 42% MgCl 2 solution by slow strain rate test(SSRT) and constant load test (CLT). Under the homogenized condition, the beneficial effect of W was clearly observed at the low applied stress levels where the electrochemical action plays a dominant role. In the commercial grade DSS without W modification, the crack propagated in a trans-phase mode,whereas in the W-modified DSS, the crack propagated in a mixed mode of trans-phase and inter-phase due to barrier effect of austenite phase against crack growth. Under the aged condition, the signification improvement in SCC resistance of the aged DSS specimens with W modification resulted from increase in toughness due to a relatively small amount of the brittle secondary phase precipitates. However, the cracks propagated in a trans-phase mode in the DSS specimens regardless of W modification

  1. Conversion of MX Nitrides to Modified Z-Phase in 9-12%Cr Ferritic Steels

    DEFF Research Database (Denmark)

    Cipolla, Leonardo

    for Z-phase formation was highlighted during the studies. Several 9-12%Cr commercial steels with prolonged high-temperature exposures have been investigated, too. The same mechanism of Z-phase formation observed in 12%Cr model alloys was identified in industrial 9-12%Cr steels after thousands of hours......The 9-12%Cr ferritic steels are extensively used in modern steam power plants at service temperature up to 620°C. Currently the best perform ing ferritic creep resistance steel is the ASTM Grade 92, whose high temperature strength has recently been assessed by European Creep Collaborative Committee...... in 2005 as 600°C/113MPa/10 5h. All previous attempts made in the last twenty years to develop ferritic steels for 650°C applications have failed due to the incapacity to combine the superior oxidation resistance, given by 12%Cr content, with excellent creep resistance of high-alloyed ferritic steels...

  2. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by super duplex filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon SK S7N 5A9 (Canada)

    2015-08-15

    In the present paper, microstructural changes across an as-welded dissimilar austenitic/duplex stainless steel couple welded by a super duplex stainless steel filler metal using gas tungsten arc welding process is characterized with optical microscopy and electron back-scattered diffraction techniques. Accordingly, variations of microstructure, texture, and grain boundary character distribution of base metals, heat affected zones, and weld metal were investigated. The results showed that the weld metal, which was composed of Widmanstätten austenite side-plates and allotriomorphic grain boundary austenite morphologies, had the weakest texture and was dominated by low angle boundaries. The welding process increased the ferrite content but decreased the texture intensity at the heat affected zone of the super duplex stainless steel base metal. In addition, through partial ferritization, it changed the morphology of elongated grains of the rolled microstructure to twinned partially transformed austenite plateaus scattered between ferrite textured colonies. However, the texture of the austenitic stainless steel heat affected zone was strengthened via encouraging recrystallization and formation of annealing twins. At both interfaces, an increase in the special character coincident site lattice boundaries of the primary phase as well as a strong texture with <100> orientation, mainly of Goss component, was observed. - Graphical abstract: Display Omitted - Highlights: • Weld metal showed local orientation at microscale but random texture at macroscale. • Intensification of <100> orientated grains was observed adjacent to the fusion lines. • The austenite texture was weaker than that of the ferrite in all duplex regions. • Welding caused twinned partially transformed austenites to form at SDSS HAZ. • At both interfaces, the ratio of special CSL boundaries of the primary phase increased.

  3. Characterization of Austempered Ferritic Ductile Iron

    Science.gov (United States)

    Dakre, Vinayak S.; Peshwe, D. R.; Pathak, S. U.; Likhite, A. A.

    2018-04-01

    The ductile iron (DI) has graphite nodules enclose in ferrite envelop in pearlitic matrix. The pearlitic matrix in DI was converted to ferritic matrix through heat treatment. This heat treatment includes austenitization of DI at 900°C for 1h, followed by furnace cooling to 750°C & hold for 1h, then again furnace cooling to 690°C hold for 2h, then samples were allowed to cool in furnace. The new heat treated DI has graphite nodules in ferritic matrix and called as ferritic ductile iron (FDI). Both DIs were austenitized at 900°C for 1h and then quenched into salt bath at 325°C. The samples were soaked in salt bath for 60, 120, 180, 240 and 300 min followed by air cooling. The austempered samples were characterized with help of optical microscopy, SEM and X-ray diffraction analysis. Austempering of ferritic ductile iron resulted in finer ausferrite matrix as compared to ADI. Area fraction of graphite, ferrite and austenite were determining using AXIOVISION-SE64 software. Area fraction of graphite was more in FDI than that of as cast DI. The area fraction of graphite remains unaffected due to austempering heat treatment. Ausferritic matrix coarsened (feathered) with increasing in austempering time for both DI and FDI. Bulk hardness test was carried on Rockwell Hardness Tester with load of 150 kgf and diamond indenter. Hardness obtained in as cast DI is 28 HRC which decreased to 6 HRC in FDI due conversion of pearlitic matrix to ferritic matrix. Hardness is improved by austempering process.

  4. Prediction of microsegregation and pitting corrosion resistance of austenitic stainless steel welds by modelling

    Energy Technology Data Exchange (ETDEWEB)

    Vilpas, M. [VTT Manufacturing Technology, Espoo (Finland). Materials and Structural Integrity

    1999-07-01

    The present study focuses on the ability of several computer models to accurately predict the solidification, microsegregation and pitting corrosion resistance of austenitic stainless steel weld metals. Emphasis was given to modelling the effect of welding speed on solute redistribution and ultimately to the prediction of weld pitting corrosion resistance. Calculations were experimentally verified by applying autogenous GTA- and laser processes over the welding speed range of 0.1 to 5 m/min for several austenitic stainless steel grades. Analytical and computer aided models were applied and linked together for modelling the solidification behaviour of welds. The combined use of macroscopic and microscopic modelling is a unique feature of this work. This procedure made it possible to demonstrate the effect of weld pool shape and the resulting solidification parameters on microsegregation and pitting corrosion resistance. Microscopic models were also used separately to study the role of welding speed and solidification mode in the development of microsegregation and pitting corrosion resistance. These investigations demonstrate that the macroscopic model can be implemented to predict solidification parameters that agree well with experimentally measured values. The linked macro-micro modelling was also able to accurately predict segregation profiles and CPT-temperatures obtained from experiments. The macro-micro simulations clearly showed the major roles of weld composition and welding speed in determining segregation and pitting corrosion resistance while the effect of weld shape variations remained negligible. The microscopic dendrite tip and interdendritic models were applied to welds with good agreement with measured segregation profiles. Simulations predicted that weld inhomogeneity can be substantially decreased with increasing welding speed resulting in a corresponding improvement in the weld pitting corrosion resistance. In the case of primary austenitic

  5. Influence of Annealing on the Depth Microstructure of the Shot Peened Duplex Stainless Steel at Elevated Temperature

    Science.gov (United States)

    Feng, Qiang; She, Jia; Xiang, Yong; Wu, Xianyun; Wang, Chengxi; Jiang, Chuanhai

    The depth profiles of residual stresses and lattice parameters in the surface layers of shot peened duplex stainless steel at elevated temperature were investigated utilizing X-ray diffraction analysis. At each deformation depth, residual stress distributions in both ferrite and austenite were studied by X-ray diffraction stress analysis which is performed on the basis of the sin2ψ method and the lattice parameters were explored by Rietveld method. The results reveal that difference changes of depth residual compressive stress profiles between ferrite and austenite under the same annealing condition are resulted from the diverse coefficient of thermal expansion, dislocation density, etc. for different phases in duplex stainless steel. The relaxations of depth residual stresses in austenite are more obvious than those in ferrite. The lattice parameters decrease in the surface layer with the extending of annealing time, however, they increase along the depth after annealing for 16min. The change of the depth lattice parameters can be ascribed to both thermal expansion and the relaxation of residual stress. The different changes of microstructure at elevated temperature between ferrite and austenite are discussed.

  6. Investigations of low-temperature neutron embrittlement of ferritic steels

    International Nuclear Information System (INIS)

    Farrell, K.; Mahmood, S.T.; Stoller, R.E.; Mansur, L.K.

    1992-01-01

    Investigations were made into reasons for accelerated embrittlement of surveillance specimens of ferritic steels irradiated at 50C at the High Flux Isotope Reactor (HFIR) pressure vessel. Major suspects for the precocious embrittlement were a highly thermalized neutron spectrum,a low displacement rate, and the impurities boron and copper. None of these were found guilty. A dosimetry measurement shows that the spectrum at a major surveillance site is not thermalized. A new model of matrix hardening due to point defect clusters indicates little effect of displacement rate at low irradiation temperature. Boron levels are measured at 1 wt ppM or less, inadequate for embrittlement. Copper at 0.3 wt % and nickel at 0.7 wt % are shown to promote radiation strengthening in iron binary alloys irradiated at 50 to 60C, but no dependence on copper and nickel was found in steels with 0.05 to 0.22% Cu and 0.07 to 3.3% Ni. It is argued that copper impurity is not responsible for the accelerated embrittlement of the HFIR surveillance specimens. The dosimetry experiment has revealed the possibility that the fast fluence for the surveillance specimens may be underestimated because the stainless steel monitors in the surveillance packages do not record an unexpected component of neutrons in the spectrum at energies just below their measurement thresholds of 2 to 3 MeV

  7. The Cracking Mechanism of Ferritic-Austenitic Cast Steel

    Directory of Open Access Journals (Sweden)

    Stradomski G.

    2016-12-01

    Full Text Available In the high-alloy, ferritic - austenitic (duplex stainless steels high tendency to cracking, mainly hot-is induced by micro segregation processes and change of crystallization mechanism in its final stage. The article is a continuation of the problems presented in earlier papers [1 - 4]. In the range of high temperature cracking appear one mechanism a decohesion - intergranular however, depending on the chemical composition of the steel, various structural factors decide of the occurrence of hot cracking. The low-carbon and low-alloy cast steel casting hot cracking cause are type II sulphide, in high carbon tool cast steel secondary cementite mesh and / or ledeburite segregated at the grain solidified grains boundaries, in the case of Hadfield steel phosphorus - carbide eutectic, which carrier is iron-manganese and low solubility of phosphorus in high manganese matrix. In duplex cast steel the additional factor increasing the risk of cracking it is very “rich” chemical composition and related with it processes of precipitation of many secondary phases.

  8. Microstructure characterization and corrosion testing of MAG pulsed duplex stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Mitelea, Ion; Utu, Ion Dragos; Urlan, Sorin Dumitru; Karancsi, Olimpiu [Politehnica Univ. Timisoara (Romania). Faculty of Mechanical Engineering

    2017-08-01

    Duplex stainless steels are extremely attractive construction materials for their usage in intense aggressive environments. They offer numerous advantages compared to the austenitic stainless steels having an excellent behavior to pitting and cavernous corrosion, and a high resistance to stress cracking corrosion in chlorides media. However, their corrosion properties are largely dependent on the microstructural factors such as: the quantitative ratio of the two phases ferrite/austenite (F/A), the presence of intermetallic compounds and the distribution of the alloying elements between the ferrite and austenite. As a result of the thermal cycles experienced by the base metal without a post-weld heat treatment, the mechanical properties are significantly different in the heat affected zone and the deposited metal compared with the properties of the base metal. The present paper highlights the effect of the post-weld solution treatment in order to restore the balance between austenite and ferrite in the welded joint areas and also to limit undesirable precipitation of secondary phases with implications for increasing the corrosion resistance.

  9. Deformation Characteristic and Constitutive Modeling of 2707 Hyper Duplex Stainless Steel under Hot Compression

    Directory of Open Access Journals (Sweden)

    Huabing Li

    2016-09-01

    Full Text Available Hot deformation behavior and microstructure evolution of 2707 hyper duplex stainless steel (HDSS were investigated through hot compression tests in the temperature range of 900–1250 °C and strain rate range of 0.01–10 s−1. The results showed that the flow behavior strongly depended on strain rate and temperature, and flow stress increased with increasing strain rate and decreasing temperature. At lower temperatures, many precipitates appeared in ferrite and distributed along the deformation direction, which could restrain processing of discontinuous dynamic recrystallization (DRX because of pinning grain boundaries. When the temperature increased to 1150 °C, the leading softening behaviors were dynamic recovery (DRV in ferrite and discontinuous DRX in austenite. When the temperature reached 1250 °C, softening behavior was mainly DRV in ferrite. The increase of strain rate was conducive to the occurrence of discontinuous DRX in austenite. A constitutive equation at peak strain was established and the results indicated that 2707 HDSS had a higher Q value (569.279 kJ·mol−1 than other traditional duplex stainless steels due to higher content of Cr, Mo, Ni, and N. Constitutive modeling considering strain was developed to model the hot deformation behavior of 2707 HDSS more accurately, and the correlation coefficient and average absolute relative error were 0.992 and 5.22%, respectively.

  10. Microstructure characterization and corrosion testing of MAG pulsed duplex stainless steel welds

    International Nuclear Information System (INIS)

    Mitelea, Ion; Utu, Ion Dragos; Urlan, Sorin Dumitru; Karancsi, Olimpiu

    2017-01-01

    Duplex stainless steels are extremely attractive construction materials for their usage in intense aggressive environments. They offer numerous advantages compared to the austenitic stainless steels having an excellent behavior to pitting and cavernous corrosion, and a high resistance to stress cracking corrosion in chlorides media. However, their corrosion properties are largely dependent on the microstructural factors such as: the quantitative ratio of the two phases ferrite/austenite (F/A), the presence of intermetallic compounds and the distribution of the alloying elements between the ferrite and austenite. As a result of the thermal cycles experienced by the base metal without a post-weld heat treatment, the mechanical properties are significantly different in the heat affected zone and the deposited metal compared with the properties of the base metal. The present paper highlights the effect of the post-weld solution treatment in order to restore the balance between austenite and ferrite in the welded joint areas and also to limit undesirable precipitation of secondary phases with implications for increasing the corrosion resistance.

  11. Dielectric properties of Al-substituted Co ferrite nanoparticles

    Indian Academy of Sciences (India)

    Administrator

    The particle size, D, decreases with increase in Al-content. The lattice parameter, a ... a significant saving in time and energy consumption over the traditional methods. ... electrical, and magnetic properties of spinel ferrites. Cobalt ferrite based ...

  12. Influence o the microstructure of duplex stainless steels on their failure characteristics during hot deformation

    Directory of Open Access Journals (Sweden)

    Reis G.S.

    2000-01-01

    Full Text Available Two types of duplex stainless steels were deformed by torsion at a temperature range of 900 to 1200 °C and strain rate of 1.0 s-1 and their final microstructures were observed. The austenite volume fraction of steel A (26.5Cr - 4.9Ni - 1.6Mo is approximately 25% at room temperature, after conventional annealing, while that of steel B (24Cr - 7.5Ni - 2.3Mo is around 55%. Experimental data show that steel A is ductile at high temperatures and displays low ductility at low temperatures, while steel B has low ductility in the entire range of temperatures studied. At high temperatures, steel A is essentially ferritic and shows dynamic recrystallized grains after deformation. When steel A is strained at low temperatures and displays low austenite volume fraction, microstructural observations indicate that failure is triggered by grain boundary sliding due to the formation of an austenite net structure at the ferrite grain boundaries. At intermediate volume fraction, when austenite forms a dispersed second-phase in steels A and B, failure begins at the ferrite/ferrite boundaries since some of the new ferrite grains may become immobilized by the austenite particles. When steel B is strained at volume fraction of around 50% of austenite and both phases percolate the microstructure, failure occurs after low straining as a consequence of the different plastic behaviors of each of the phases. The failure characteristics of both steels are correlated not only with the volume fraction of austenite but also with its distribution within the ferrite matrix, which limits attainable strain without failure.

  13. Properties of super stainless steels for orthodontic applications.

    Science.gov (United States)

    Oh, Keun-Taek; Kim, Young-Sik; Park, Yong-Soo; Kim, Kyoung-Nam

    2004-05-15

    Orthodontic stainless-steel appliances are considered to be corrosion resistant, but localized corrosion can occur in the oral cavity. This study was undertaken to evaluate the properties of super stainless steels in orthodontic applications. Accordingly, the metallurgical properties, mechanical properties, corrosion resistance, amount of the released nickel, cytotoxicity, and characteristics of the passive film were investigated. Corrosion resistances of the specimens were high and in the following order: super austenitic stainless steel (SR-50A) > super ferritic stainless steel (SFSS) = super duplex stainless steel (SR-6DX) > 316L SS > super martensitic stainless steel (SR-3Mo) in artificial saliva, 37 degrees C. At 500 mV (SCE), current densities of SR-50A, SFSS, SR-6DX, 316L SS, and SR-3Mo were 5.96 microA/cm(2), 20.3 microA/cm(2), 31.9 microA/cm(2), 805 microA/cm(2), and 5.36 mA/cm(2), respectively. Open circuit potentials of SR-50A, 316L SS, SR-6DX, SR-3Mo, and SFSS were - 0.2, - 0.22, - 0.24, - 0.43, and - 0.46 V (SCE), respectively. SR-50A, SFSS, and SR-6DX released below 3 ng/ml nickel for 8 weeks, and increased a little with immersion time, and 316L SS released about 3.5 ng/ml nickel, but SR-3Mo released a large amount of nickel, which increased with immersion time. The study demonstrated that SR-50A, SR-6DX, and SFSS have high corrosion resistance and mild or no cytotoxicity, due to the passive film enhanced by synergistic effect of Mo + N or by high addition effect of Cr + W. All super stainless steels showed very low cytotoxicity regardless of their nickel contents, although SR-3Mo was found to be relatively cytotoxic. From these studies, these steels are considered suitable for orthodontic applications. Copyright 2004 Wiley Periodicals, Inc.

  14. Hot-Dip Aluminizing on AISI F55–UNS S32760 Super Duplex Stainless Steel Properties: Effect of Thermal Treatments

    Directory of Open Access Journals (Sweden)

    Andrea Francesco Ciuffini

    2017-11-01

    Full Text Available The behavior of super duplex stainless steels AISI F55-UNS S32760 in hot-dip aluminizing process has been studied, investigating the influence of cold working and of different initial microstructures obtained through a preliminary thermal treatment. The microstructural features examined are the secondary austenite precipitation, the static recovery of ferrite and the thermal dissolution of austenite within ferritic matrix. The hot-dip aluminizing temperature has been optimized through sessile drop tests. The treatment has been performed at 1100 °C for 300 s, 900 s and 2700 s. A strong chemical interaction occurs, generating intermetallic compounds at the interface. Molten aluminum interacts exclusively with the ferritic phase due to its much higher diffusivity in this phase coupled with its marked ferrite-stabilizer behavior. Thus, the influence of cold working is not remarkable, since the strains are mainly allocated by austenitic phase. The diffusivity of aluminum increases due to lattice defects thermally generated and, mainly, to influence given by grain boundaries, multiplied by secondary austenite precipitation, which act as short-circuit diffusion paths. Ni and Cr contents in the ferritic matrix have an influence but not highly relevant. Then, the best starting condition of the super duplex stainless steel substrates, to obtain a thick interfacial layer, are the thermal annealing at 1080 °C for 360 s/mm after a solution thermal treatment at 1300 °C for 60 s/mm.

  15. Study on microstructural changes in thermally-aged stainless steel weld-overlay cladding of nuclear reactor pressure vessels by atom probe tomography

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan); Kameda, J. [National Institute for Materials Science, Sengen, Tsukuba 305-0047 (Japan); Nagai, Y.; Toyama, T. [Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Onizawa, K. [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)

    2011-08-15

    Highlights: > Microstructural changes in stainless steel electroslag weld-overlay cladding. > Thermal aging caused progress of spinodal decomposition and precipitation of G phases in the {delta}-ferrite phase. > The degree of the spinodal decomposition had a linear relationship to the hardness. - Abstract: The effect of thermal aging on microstructural changes was investigated in stainless steel weld-overlay cladding composed of 90% austenite and 10% {delta}-ferrite phases using atom probe tomography (APT). In as-received materials subjected to cooling process after post-welding heat treatments (PWHT), a slight fluctuation of the Cr concentration was already observed due to spinodal decomposition in the ferrite phase but not in the austenitic phase. Thermal aging at 400 deg. C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the ferrite phase. The chemical compositions of M{sub 23}C{sub 6} type carbides seemed to be formed at the austenite/ferrite interface were analyzed. The analyses of the magnitude of the spinodal decomposition and the hardness implied that the spinodal decomposition was the main cause of the hardening.

  16. Advances in stainless steels

    International Nuclear Information System (INIS)

    Baldev Raj; Jayakumar, T.; Saibaba, Saroja; Sivaprasad, P.V.; Shankar, P.

    2010-01-01

    This book covers a broad spectrum of topics spanning the entire life cycle of stainless steel-from alloy design and characterization to engineering design, fabrication, mechanical properties, corrosion, quality assurance of components, in-service performance assessment, life prediction and finally failure analysis of materials and components. The contents provide useful feedback for further developments aimed at effective utilization of this class of materials. The book comprises articles that bring out contemporary developments in stainless steels and is thematically classified into the following sections. 1. Component design, modelling and structural integrity, 2. Manufacturing technology, 3. Property evaluation, 4. Alloy development and applications, 5. NDE methods, 6. Corrosion and surface modification. The book commences with articles on component design and structural integrity, thus opening up the areas of challenge for researchers and academia. The articles in the book relevant to INIS are indexed separately

  17. Microstructural study of thermally aged duplex stainless steel deformation and fracture modes; Etude microstructurale des modes de deformation et de rupture d`un acier austenoferritique vieilli thermiquement

    Energy Technology Data Exchange (ETDEWEB)

    Verhaeghe, B. [Institut national polytechnique, 38 - Grenoble (France)

    1996-12-31

    The aim of this work is to study the micro mechanisms of deformation and rupture of an austeno ferritic stainless steel (Z 3 CND 22-10 M) with 33 % of ferrite. It is studied after ageing 1 000 h at 400 deg. C and 8 000 h at 350 deg. C and compared to the `as received` state. During ageing the ferritic phase undergoes microstructural evolutions which affects its properties. The two ageing treatments lead to roughly the same level of embrittlement. Microstructural characterisation shows that both phases percolate and exhibit orientation relationships close to Kurdjumov-Sachs ones. Mechanical properties of the steel were characterised for different ageing treatments at room temperature and at 320 deg. C. The interface is particularly strong and ensures the load transfer to ferrite even if this phase contains cleavage cracks. Moreover the interface does not oppose slip transmission which is instead controlled by localised glide in the ferritic phase. If activated slip systems of austenite are common with ferrite, slip transmission from austenite to ferrite indeed occurs through the=e interface. If they are not common, dislocations cross-slip back into the austenite. At 320 deg. C cross-slip occurs even far from the interface. Damage starts by nucleation in ferrite of cleavage cracks which propagate between austenite islands. Crack propagation is controlled by stretching of austenite ligaments. The material breaks by ductile tearing of austenite islands when the crack eventually percolates in the ferritic phase. The ductility of the material can be correctly describer using a simple model that takes into account the tearing-off the ductile-phase. (author). 153 refs.

  18. Phase transformation and mechanical behavior in annealed 2205 duplex stainless steel welds

    International Nuclear Information System (INIS)

    Badji, Riad; Bouabdallah, Mabrouk; Bacroix, Brigitte; Kahloun, Charlie; Belkessa, Brahim; Maza, Halim

    2008-01-01

    The phase transformations and mechanical behaviour during welding and subsequent annealing treatment of 2205 duplex stainless steel have been investigated. Detailed microstructural examination showed the presence of higher ferrite amounts in the heat affected zone (HAZ), while higher amounts of austenite were recorded in the centre region of the weld metal. Annealing treatments in the temperature range of 800-1000 deg. C resulted in a precipitation of σ phase and M 23 C 6 chromium carbides at the γ/δ interfaces that were found to be preferential precipitation sites. Above 1050 deg. C, the volume fraction of δ ferrite increases with annealing temperature. The increase of δ ferrite occurs at a faster rate in the HAZ than in the base metal and fusion zone. Optimal mechanical properties and an acceptable ferrite/austenite ratio throughout the weld regions corresponds to annealing at 1050 deg. C. Fractographic examinations showed that the mode of failure changed from quasi-cleavage fracture to dimple rupture with an increase in the annealing temperature from 850 to 1050 deg. C

  19. Fine scale microstructure in cast and aged duplex stainless steels investigated by small angle neutron scattering

    International Nuclear Information System (INIS)

    Epperson, J.E.; Lin, J.S.; Spooner, S.

    1986-02-01

    Small angle neutron scattering (SANS) allows clustering phenomena to be studied in systems for which the constituent atoms do not differ greatly in atomic number. This investigation used SANS to characterize the fine scale microstructure in two cast and aged duplex stainless steels; aging times extended up to eight years. The steels differed in ferrite content by about a factor of two. The scattering at lowest q was dominated by magnetic scattering effects associated with the ferrite phase. In the range 0.025 less than or equal to q less than or equal to 0.2A -1 , additional scattering due to a precipitating phase rich in Ni and Si was observed. This scattering was rather intense and revealed a volume fraction of precipitate, in the ferrite, estimated to be 12 to 18% after long time aging. After about 70,000 hours at 400 0 C, there were about 10 18 precipitate particles per cm 3 some 50A in mean diameter, and they were distributed in a nonrandom manner, i.e., spatially, short-range-ordered. This investigation suggests that after aging some 70,000 hours at 400 0 C, the precipitate in the ferrite phase is undergoing Ostwald ripening. The present data are insufficient to indicate at what time this ripening process began

  20. The Microstructure and Pitting Resistance of Weld Joints of 2205 Duplex Stainless Steel

    Science.gov (United States)

    Wu, Mingfang; Liu, Fei; Pu, Juan; Anderson, Neil E.; Li, Leijun; Liu, Dashuang

    2017-11-01

    2205 duplex stainless steel (DSS) was welded by submerged arc welding. The effects of both heat input and groove type on the ferrite/austenite ratio and elemental diffusion of weld joints were investigated. The relationships among welding joint preparation, ferrite/austenite ratio, elemental diffusion, and pitting corrosion resistance of weld joints were analyzed. When the Ni content of the weld wire deposit was at minimum 2-4% higher than that of 2205 DSS base metal, the desired ratio of ferrite/austenite and elemental partitioning between the austenite and ferrite phases were obtained. While the pitting sensitivity of weld metal was higher than that of base metal, the self-healing capability of the passive film of weld metal was better than that of the base metal when a single V-type groove was used. Furthermore, the heat input should be carefully controlled since pitting corrosion occurred readily in the coarse-grained heat-affected zone near the fusion line of welded joints.

  1. Detrimental Cr-rich Phases Precipitation on SAF 2205 Duplex Stainless Steels Welds After Heat Treatment

    Directory of Open Access Journals (Sweden)

    Argelia Fabiola Miranda Pérez

    Full Text Available Abstract The austeno-ferritic Stainless Steels are commonly employed in various applications requiring structural performances with enhanced corrosion resistance. Their characteristics can be worsened if the material is exposed to thermal cycles, since the high-temperature decomposition of ferrite causes the formation of detrimental secondary phases. The Submerged Arc Welding (SAW process is currently adopted for joining DSS owing to its relatively simple execution, cost savings, and using molten slag and granular flux from protecting the seam of atmospheric gases. However, since it produces high contents of δ-ferrite in the heat affected zone and low content of γ-austenite in the weld, high-Ni filler materials must be employed, to avoid excessive ferritization of the joint. The present work is aimed to study the effect of 3 and 6 hours isothermal heat treatments at 850°C and 900°C in a SAF 2205 DSS welded joint in terms of phases precipitation. The results showed the presence of σ-phase at any time-temperature combination, precipitating at the δ/γ interphases and often accompanied by the presence of χ-phase. However, certain differences in secondary phases amounts were revealed among the different zones constituting the joint, ascribable both to peculiar elements partitioning and to the different morphology pertaining to each microstructure.

  2. Application of instrumented microhardness method to follow the thermal ageing of cast duplex stainless steel

    International Nuclear Information System (INIS)

    Rezakhanlou, R.; Massoud, J.P.

    1993-03-01

    During the thermal ageing of cast duplex stainless steel the ferrite hardness largely increases. The measurement of the ferrite phase hardness can give us an indication of the level of the ageing process. But in order to have a representative value of the ferrite hardness, the applied load must be low enough. For this reason, we have used the instrumented microhardness (IMH) test which consists to measure continuously the applied load and the indentation depth during the operation. The mechanical analysis of the so called indentation curve allows us to calculate the hardness and the young modulus of the indented material for loads as low as 2 g. The results confirm the Vickers microhardness measurement under 50 g loads i.e. a sharp increase of the ferrite hardness (x 2.3 as compared to the as received state) for the highly aged sample. It should be noted that the results obtained with the IMH are completely independent of the operator. (authors). 18 refs., 7 figs., 6 tabs

  3. Propagation of semi-elliptical surface cracks in ferritic and austenitic steel plates under thermal cyclic loading

    International Nuclear Information System (INIS)

    Bethge, K.

    1989-05-01

    Theoretical and experimental investigations of crack growth under thermal and thermomechanical fatigue loading are presented. The experiments were performed with a ferritic reactor pressure vessel steel 20 MnMoNi 5 5 and an austenitic stainless steel X6 CrNi 18 11. A plate containing a semi-elliptical surface crack is heated up to a homogeneous temperature and cyclically cooled down by a jet of cold water. On the basis of linear elastic fracture mechanics stress-intensity factors are calculated with the weight function method. The prediction of crack growth under thermal fatigue loading using data from mechanical fatigue tests is compared with the experimental result. (orig.) [de

  4. Influence of Mn-Co Spinel Coating on Oxidation Behavior of Ferritic SS Alloys for SOFC Interconnect Applications

    DEFF Research Database (Denmark)

    Venkatachalam, Vinothini; Molin, Sebastian; Kiebach, Wolff-Ragnar

    2014-01-01

    Chromia forming ferritic stainless steels (SS) are being considered for intermediate temperature solid oxide fuel cell interconnect applications. However, protective coatings are in general needed to avoid chromium volatilization and poisoning of cathodes from chromium species. Mn-Co spinel is one...... of the promising candidates to prevent chromium outward diffusion, improve oxidation resistance and ensure high electrical conductivity over the lifetime of interconnects. In the present study, uniform and well adherent Mn-Co spinel coatings were produced on Crofer 22APU using electrophoretic deposition (EPD...

  5. Discussing the precipitation behavior of {sigma} phase using diffusion equation and thermodynamic simulation in dissimilar stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hsieh, Chih-Chun [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China); Wu, Weite, E-mail: wwu@dragon.nchu.edu.t [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 402, Taiwan (China)

    2010-09-17

    Research highlights: This article concentrates the phase transformation in {delta} {yields} {sigma} in dissimilar stainless steels using the Vitek equation and thermodynamics simulation during the multi-pass welding. The phase transformation in {delta} {yields} {sigma} is very important to the properties of stainless steel composites. In this study, the diffusion behavior of Cr, Ni and Si in the {delta}, {sigma}, and {gamma} phases were discussed using the DSC analysis and diffusion equation calculation. This method has a novelty for discussing the phase transformation in {delta} {yields} {sigma} in the dissimilar stainless steel. We hope that we can give a scientific contribution for the phase transformation of the dissimilar stainless steels during the multi-pass welding. - Abstract: This study performed a precipitation examination of the {sigma} phase using the Vitek diffusion equation and thermodynamic simulation in dissimilar stainless steels during multi-pass welding. The results of the experiment demonstrate that the diffusion rates (D{sub Cr}{sup {delta}} and D{sub Ni}{sup {delta}}) of Cr and Ni are higher in {delta}-ferrite than (D{sub Cr}{sup {gamma}} and D{sub Ni}{sup {gamma}}) in the {gamma} phase and that they facilitate the precipitation of {sigma} phase in the third pass fusion zone. When the diffusion activation energy of Cr in {delta}-ferrite is equal to that of Ni in {delta}-ferrite (Q{sub dCr}{sup {delta}}=Q{sub dNi}{sup {delta}}), phase transformation of the {delta} {yields} {sigma} can be occurred.

  6. Ferritic/martensitic steels: Promises and problems

    International Nuclear Information System (INIS)

    Klueh, R.L.; Ehrlich, K.; Abe, F.

    1992-01-01

    Ferritic/martensitic steels are candidate structural materials for fusion reactors because of their higher swelling resistance, higher thermal conductivity, lower thermal expansion, and better liquid-metal compatibility than austenitic steels. Irradiation effects will ultimately determine the applicability of these steels, and the effects of irradiation on microstructure and swelling, and on the tensile, fatigue, and impact properties of the ferritic/martensitic steels are discussed. Most irradiation studies have been carried out in fast reactors, where little transmutation helium forms. Helium has been shown to enhance swelling and affect tensile and fracture behavior, making helium a critical issue, since high helium concentrations will be generated in conjunction with displacement damage in a fusion reactor. These issues are reviewed to evaluate the status of ferritic/martensitic steels and to assess the research required to insure that such steels are viable candidates for fusion applications

  7. Ferrite LTCC based phased array antennas

    KAUST Repository

    Ghaffar, Farhan A.

    2016-11-02

    Two phased array antennas realized in multilayer ferrite LTCC technology are presented in this paper. The use of embedded bias windings in these designs allows the negation of external magnets which are conventionally employed with bulk ferrite medium. This reduces the required magnetostatic field strength by 90% as compared to the traditional designs. The phase shifters are implemented using the SIW technology. One of the designs is operated in the half mode waveguide topology while the other design is based on standard full mode waveguide operation. The two phase shifter designs are integrated with two element patch antenna array and slotted SIW array respectively. The array designs demonstrate a beam steering of 30° and ±19° respectively for a current excitation of 200 mA. The designs, due to their small factor can be easily integrated in modern communication systems which is not possible in the case of bulk ferrite based designs.

  8. Creep strength and rupture ductility of creep strength enhanced ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Kushima, Hideaki; Sawada, Kota; Kimura, Kazuhiro [National Inst. for Materials Science, Tsukuba, Ibaraki (Japan)

    2010-07-01

    Creep strength and rupture ductility of Creep Strength Enhanced Ferritic (CSEF) steels were investigated from a viewpoint of stress dependence in comparison with conventional low alloy ferritic creep resistant steels. Inflection of stress vs. time to rupture curve was observed at 50% of 0.2% offset yield stress for both CSEF and conventional ferritic steels. Creep rupture ductility tends to decrease with increase in creep exposure time, however, those of conventional low alloy steels indicate increase in the long-term. Creep rupture ductility of the ASME Grades 92 and 122 steels indicates drastic decrease with decrease in stress at 50% of 0.2% offset yield stress. Stress dependence of creep rupture ductility of the ASME Grades 92 and 122 steels is well described by stress ratio to 0.2% offset yield stress, regardless of temperature. Drop of creep rupture ductility is caused by inhomogeneous recovery at the vicinity of prior austenite grain boundary, and remarkable drop of creep rupture ductility of CSEF steels should be derived from those stabilized microstructure. (orig.)

  9. Characterization of duplex stainless steels by TEM [transmission electron microscopy], SANS [small-angle neutron scattering], and APFIM [atom-probe field ion microscopy] techniques

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1987-06-01

    Results are presented of complementary characterization of aged duplex stainless steels by advanced metallographic techniques, including transmission and high-voltage electron microscopies; small-angle neutron scattering; and atom-probe field ion microscopy. On the basis of the characterization, the mechanisms of aging embrittlement have been shown to be associated with the precipitation of Ni- and Si-rich G phase and Cr-rich α' in the ferrite, and M 23 C 6 carbides on the austenite-ferrite phase boundaries. 19 refs., 19 figs., 1 tab

  10. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    Directory of Open Access Journals (Sweden)

    Koray Yurtisik

    2013-09-01

    Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

  11. A morphological evaluation of a duplex stainless steel processed by high energy Ball Mill

    International Nuclear Information System (INIS)

    Yonekubo, Ariane Emi; Cintho, Osvaldo Mitsuyuki; Aguiar, Denilson Jose Marcolino de; Capocchi, Jose Deodoro Trani

    2009-01-01

    The duplex stainless steels are formed by a ferrite and austenite mixture, giving them a combination of properties. Commercially, these steels are hot rolled, developing an anisotropic, alternated ferrite and austenite elongated lamellae microstructure. In this work, a duplex stainless steel was produced by the mixture of elementary powders with the composition Fe-19.5Cr-5Ni processed in an ATTRITOR ball mill during periods up to 15 hours. The powders obtained were compressed in specimens and were heat treated in the temperatures of 900, 1050 and 1200 °C during 1 hour and analysed by x ray diffraction, optic microscopy, scanning electron microscopy and energy dispersion spectroscopy. An optimized microstructure with ultrafine, equiaxial and regular duplex microstructure was obtained in the 15 hour milling and 1200 °C heat treatment. Afterwards, a commercially super duplex stainless steel UNS S32520 was aged at 800 °C aiming the precipitation of σ phase in order to reduce its toughness and then, milled in SPEX mill. The resulting microstructure was a very fine duplex type with irregular grain boundary morphology duo to the grain growth barrier promoted by the renascent σ phase particles during sintering process. (author)

  12. Aluminum deoxidation equilibria and inclusion modification mechanism by calcium treatment of stainless steel melts

    International Nuclear Information System (INIS)

    Park, Joo Hyun; Kim, Dong Sik; Kim, Yong Hwan; Lee, Sang Beom

    2005-01-01

    A thermodynamic equilibrium between aluminum and oxygen along with the inclusion morphology in Fe-16%Cr stainless steel was investigated to understand the fundamentals of aluminum deoxidation technology for ferritic stainless steels. Further, the effects of calcium addition on the changes in chemistry and morphology of inclusions were discussed. The measured results for aluminum-oxygen equilibria exhibit relatively good agreement with the calculated values, indicating that the introduction of the first- and second-order interaction parameters, recently reported, is reasonable to numerically express aluminum deoxidation equilibrium in a ferritic stainless steel. In the composition of dissolved aluminum content greater than about 60 ppm, pure alumina particles were observed, while the alumino-manganese silicates containing Cr 2 O 3 were appeared at less than 20 mass ppm of dissolved aluminum. The formation of calcium aluminate inclusions after Ca treatment could be discussed based on the thermodynamic equilibrium with calcium, aluminum, and oxygen in the steel melts. In the composition of steel melt with relatively high content of calcium and low aluminum, the log(X CaO /X Al 2 O 3 ) of inclusions linearly increases with increasing the log [a Ca /a Al 2 ·a O 2 ] with the slope close to unity. However, the slope of the line is significantly lower than the expected value in the composition of steel melt with relatively low calcium and high aluminum contents

  13. Heat treatment temperature influence on ASTM A890 GR 6A super duplex stainless steel microstructure

    International Nuclear Information System (INIS)

    Martins, Marcelo; Casteletti, Luiz Carlos

    2005-01-01

    Duplex and super duplex stainless steels are ferrous alloys with up to 26% chromium, 8% nickel, 5% molybdenum and 0.3% nitrogen, which are largely used in applications in media containing ions from the halogen family, mainly the chloride ion (Cl - ). The emergence of this material aimed at substituting Copper-Nickel alloys (Cupro-Nickel) that despite presenting good corrosion resistance, has mechanical properties quite inferior to steel properties. The metallurgy of duplex and super duplex stainless steel is complex due to high sensitiveness to sigma phase precipitation that becomes apparent, due to the temperatures they are exposed on cooling from solidification as well as from heat treatment processes. The objective of this study was to verify the influence of heat treating temperatures on the microstructure and hardness of ASTM A890/A890M Gr 6A super duplex stainless steel type. Microstructure control is of extreme importance for castings, as the chemical composition and cooling during solidification inevitably provide conditions for precipitation of sigma phase. Higher hardness in these materials is directly associated to high sigma phase concentration in the microstructure, precipitated in the ferrite/austenite interf