Measurement techniques in dry-powdered processing of spent nuclear fuels

International Nuclear Information System (INIS)

Bowers, D. L.; Hong, J.-S.; Kim, H.-D.; Persiani, P. J.; Wolf, S. F.

1999-01-01

High-performance liquid chromatography (HPLC) with inductively coupled plasma mass spectrometry (ICPMS) detection, α-spectrometry (α-S), and γ-spectrometry (γ-S) were used for the determination of nuclide content in five samples excised from a high-burnup fuel rod taken from a pressurized water reactor (PWR). The samples were prepared for analysis by dissolution of dry-powdered samples. The measurement techniques required no separation of the plutonium, uranium, and fission products. The sample preparation and analysis techniques showed promise for in-line analysis of highly-irradiated spent fuels in a dry-powdered process. The analytical results allowed the determination of fuel burnup based on 148 Nd, Pu, and U content. A goal of this effort is to develop the HPLC-ICPMS method for direct fissile material accountancy in the dry-powdered processing of spent nuclear fuel

Milling uranium silicide powder for dispersion nuclear fuels

Energy Technology Data Exchange (ETDEWEB)

Vieira, E.; Silva, D.G.; Souza, J.A.B.; Durazzo, M. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Riella, H.G. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

2009-07-01

Full text: Uranium silicide (U3Si2) is presently considered the best fuel qualified so far in terms of uranium loading and performance. Stability of the U3Si2 fuel with uranium density of 4.8 g/cm3 was confirmed by burnup stability tests performed during the Reduced Enrichment for Research and Test Reactors (RERTR) program. This fuel was chosen to compose the first core of the new Brazilian Multipurpose Research Reactor (RMB), planned to be constructed in the next years. This new reactor will consume bigger quantities of U3Si2 powder, when compared with the small consumption of the IEA-R1 research reactor of IPEN-CNEN/SP, the unique MTR type research reactor operating in the country. At the present time, the milling operation of U3Si2 ingots is made manually. In order to increase the powder production capacity, the manual milling must be replaced by an automated procedure. This paper describes a new milling machine and procedure developed to produce U3Si2 powder with higher efficiency. (author)

/sup 238/Pu fuel-form processes. Quarterly report, October-December 1981

Energy Technology Data Exchange (ETDEWEB)

1982-05-01

Progress in the Savannah River /sup 238/Pu Fuel Form Program is summarized. Work during this period concentrated on the extensive cracking of the /sup 238/PuO/sub 2/ fuel form prior to encapsulation in the iridium containment shell for heat sources. This cracking results in increased recycle cost and decreased production efficiency. To better understand this cracking, Savannah River Laboratory (SRL) has made an extensive review of the development of /sup 238/PuO/sub 2/ fuel forms from small-scale Multi-hundred Watt (MHW) pellets through the current GPHS full-scale pellet production. Historically, /sup 238/PuO/sub 2/ fuel has almost always been uncracked after hot pressing in a graphite die, but has emerged cracked and fragile from the final heat-treatment furnace. The cracking tendency depends on the microstructure of the fuel form and on the hot pressing conditions used to fabricate it. In general, a microstructure of large intershard porosity is more desirable because it allows internal gas to escape more readily and it can absorb more reoxidation strain. Studies of the GPHS microstructure showed that the internal structures of typical GPHS Pellets fabricated at LANL and in the PEF differed significantly. The LANL pellets had severe density gradients and were extensively cracked.

Fabrication of nuclear fuel by powder injection moulding: Study of the binders systems and the de-binding of feedstock containing actinide powder

International Nuclear Information System (INIS)

Bricout, J.

2012-01-01

Powder Injection Moulding (PIM) is identified as an innovative process for the nuclear fuel fabrication. Technological breakthrough compared to the current process of powder metallurgy, the impact of actinide powder's specificities on the different steps of PIM is performed. Alumina powders simulating actinide powder have been implemented with a reference binders system. Thermal and rheological studies show the injectability and the de-binding of feedstocks with adequate solid loading (≥50 %vol), thanks to the de-agglomeration during the mixing step, which allow to obtain net shape fuel pellet. Specific surface area of powders, acting as a key role in behaviour's feedstocks, has been integrated in analysis models of viscosity prediction according to the shear rate. Also conducted studies on uranium oxide powder show that the selected binders systems, which have a compatible rheological behaviour with PIM process, impact the de-agglomeration of powder and final microstructure of the fuel pellet, consistent with the results obtained on alumina powders. Independent behaviour of binders and uranium oxide powder, showing no adverse chemical reaction against the PIM process, show a residual mass of carbon of about 150 ppm after sintering. Binders system using polystyrene, resistant to radiolysis phenomena and loadable more than 50 %(vol) of actinide powder, shows the promising potential of PIM process for the fuel fabrication. (author) [fr

Copper produced from powder by HIP to encapsulate nuclear fuel elements

International Nuclear Information System (INIS)

Ekbom, L.B.; Bogegaard, S.

1989-02-01

In the Swedish nuclear waste mangement program, nuclear fuel elements are proposed to be encapsulated in copper canisters. To fill the space between the fuel elements two methods have been proposed. Originally lead was proposed to be cast into the canister. According to a second method the space between the fuel rods is filled with copper powder and hot isostatic pressed (HIP) to seal the canister lid and to densify the powder to homogenous copper. This latter method has the advantage that each fuel rod is individually encapsulated in a very corrosion resistant material. This investigation was performed to find out to what extent pure copper powder can be hot isosatic pressed to full density and to achieve properties comparable to that of the oxygen free high conductivity (OFHC) copper of the canister. OFHC copper was molten under helium gas protection and atomized to a fine spherical powder in a pilot plant. The powder was transfered to a glove box with an argon atmosphere. The powder was filled into a steel container, which was evacuated and sealed. HIP was done at 550 degree C and 200 MPa for one hour. The resulting copper was found to have a good ductility and mechanical properties comparable to that of ordinary copper. The constant strainrate stress corrosion test used to test the canister copper showed that the HIP-ed copper has the same good properties as OFHC copper. (authors)

Material accountancy measurement techniques in dry-powdered processing of nuclear spent fuels

International Nuclear Information System (INIS)

Wolf, S. F.

1999-01-01

The paper addresses the development of inductively coupled plasma-mass spectrometry (ICPMS), thermal ionization-mass spectrometry (TIMS), alpha-spectrometry, and gamma spectrometry techniques for in-line analysis of highly irradiated (18 to 64 GWD/T) PWR spent fuels in a dry-powdered processing cycle. The dry-powdered technique for direct elemental and isotopic accountancy assay measurements was implemented without the need for separation of the plutonium, uranium and fission product elements in the bulk powdered process. The analyses allow the determination of fuel burn-up based on the isotopic composition of neodymium and/or cesium. An objective of the program is to develop the ICPMS method for direct fissile nuclear materials accountancy in the dry-powdered processing of spent fuel. The ICPMS measurement system may be applied to the KAERI DUPIC (direct use of spent PWR fuel in CANDU reactors) experiment, and in a near-real-time mode for international safeguards verification and non-proliferation policy concerns

Qualification of GPHS-RTG for the Galileo and Ulysses missions

International Nuclear Information System (INIS)

Cockfield, R.D.

1986-01-01

The General Purpose Heat Source - Radioisotope Thermoelectric Generator (GPHS-RTG)- was designed and built by General Electric under the sponsorship of the Department of Energy, Office of Special Nuclear Projects, to power both the Galileo and Ulysses spacecraft. Separate STS launches of these two spacecraft were planned for May, l986, but have now been delayed. Galileo will carry two RTGs, providing over 5l0 watts of electrical power at the end of a 4.2 year mission, and Ulysses' single RTG will provide over 250 watts of electrical power at the end of a 4.7 year mission. These power levels and mission durations may differ for delayed launch schedules. To ensure that the GPHS-RTG is qualified for the Galileo and Ulysses missions, a formal program, consisting of extensive analyses, inspections, demonstrations, and tests, was conducted. Requirements for qualification included such categories as electrical performance, life characteristics, dynamic capability, thermal characteristics, active cooling system performance, magnetic properties, nuclear criticality, gas management provisions, electrostatic cleanliness, mass properties, neutron emission rate, and micrometeoroid survivability. This paper addresses selected topics from this list and presents data to show that anticipated performance will meet or exceed design requirements as specified for a May, l986 launch

Correlation between UO2 powder and pellet quality in PHWR fuel manufacturing

International Nuclear Information System (INIS)

Glodeanu, F.; Spinzi, M.; Balan, V.

1988-01-01

Natural uranium dioxide fuel for heavy water reactors has a series of very tightly controlled quality factors: Chemical purity, density and microstructures. Although the fabrication history may consistently affect the fuel quality, the quality factor mentioned above are function mainly of the quality of the powder used as raw material. As regards the fulfilment of the requirements for very high density of the pellets, it was found that in a definite technology the raw material plays the decisive part. Except for the powder sinterability, one found other important subtile parameters, such as the degree of agglomeration and structural homogeneity. The fuel microstructure, very important for in-serive performances of the fuel, is related to a great extent to some powder characteristics (homogeneity, sinterability). This is why much stress was laid on UO 2 power quality evaluation both by standard methods and non-conventional ones (agglomeration, microscopy, X-rays). Some of the characteristics defined by product specification, such as powder sinterability, should be better defined to guarantee the final product quality. (orig.)

Thermophotovoltaics, wood powder and fuel quality

Energy Technology Data Exchange (ETDEWEB)

Marks, J [Swedish Univ. of Agricultural Sciences, Uppsala (Sweden). Dept. of Operational Efficiency; Broman, L; Jarefors, K [Solar Energy Research Center, Borlaenge (Sweden)

1998-06-01

PV cells can be used for electricity production based on other heat sources than the sun. If the temperature of the source is around 1500 K it is possible to get reasonably high conversion efficiency from heat radiation to electricity. This is due to recent advances in low-bandgap PV cells and selectively emitting fibrous emissive burners. There are some different biomass fuels capable of producing this temperature in the flame, especially gas and liquid fuels of different kinds. Wood powder is the only solid wood fuel with a sufficiently stable quality and properties for this high temperature combustion. A joint project between SERC, SLU and National Renewable Energy Laboratory NREL in Golden, Colorado, USA aims at building a wood powder fuelled thermophotovoltaic (TPV) generator for cogeneration of heat and electricity. A stable flame temperature of 1500 K has been achieved in a prototype pilot-scale burner that includes feeder and combustion chamber. Furthermore, a setup for measuring TPV cell efficiency for a wide region of black body emitter temperatures and cell irradiation has been constructed and several 0.6 eV GaInAs TPV cells have been investigated. A setup for testing the chain IR emitter - selectively reflecting filter - TPV cell has been designed. In order to limit the region of filter incident angles, which will make the filter act more efficiently, a special geometry of the internally reflecting tube that transmits the radiation is considered 23 refs, 4 figs

GPHS-RTGs in support of the Cassini RTG Program. Final technical report, January 11, 1991--April 30, 1998

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-08-01

As noted in the historical summary, this program encountered a number of changes in direction, schedule, and scope over the period 11 January 1991 to 31 December 1998. The report provides a comprehensive summary of all the varied aspects of the program over its seven and a quarter years, and highlights those aspects that provide information beneficial to future radioisotope programs. In addition to summarizing the scope of the Cassini GPHS-RTG Program provided as background, the introduction includes a discussion of the scope of the final report and offers reference sources for information on those topics not covered. Much of the design heritage of the GPHS-RTG comes from the Multi-Hundred Watt (MHW) RTGs used on the Lincoln Experimental Satellites (LES) 8/9 and Voyager spacecraft. The design utilized for the Cassini program was developed, in large part, under the GPHS-RTG program which produced the Galileo and Ulysses RTGs. Reports from those programs included detailed documentation of the design, development, and testing of converter components and full converters that were identical to, or similar to, components used in the Cassini program. Where such information is available in previous reports, it is not repeated here.

GPHS-RTGs in support of the Cassini RTG Program. Final technical report, January 11, 1991 - April 30, 1998

International Nuclear Information System (INIS)

1998-08-01

As noted in the historical summary, this program encountered a number of changes in direction, schedule, and scope over the period 11 January 1991 to 31 December 1998. The report provides a comprehensive summary of all the varied aspects of the program over its seven and a quarter years, and highlights those aspects that provide information beneficial to future radioisotope programs. In addition to summarizing the scope of the Cassini GPHS-RTG Program provided as background, the introduction includes a discussion of the scope of the final report and offers reference sources for information on those topics not covered. Much of the design heritage of the GPHS-RTG comes from the Multi-Hundred Watt (MHW) RTGs used on the Lincoln Experimental Satellites (LES) 8/9 and Voyager spacecraft. The design utilized for the Cassini program was developed, in large part, under the GPHS-RTG program which produced the Galileo and Ulysses RTGs. Reports from those programs included detailed documentation of the design, development, and testing of converter components and full converters that were identical to, or similar to, components used in the Cassini program. Where such information is available in previous reports, it is not repeated here

An investigation on fuel meats extruded with atomized U-10wt% Mo powder for uranium high-density dispersion fuel

International Nuclear Information System (INIS)

Kim, Chang-Kyu; Kim, Ki-Hwan; Park, Jong-Man; Lee, Don-Bae; Sohn, Dong-Seong

1997-01-01

The RERTR program has been making an effort to develop dispersion fuels with uranium densities of 8 to 9 g U/cm3 for research and test reactors. Using atomized U-10wt%Mo powder, fuel meats have been fabricated successfully up to 55 volume % of fuel powder. The uranium density of an extruded meat with a 55 volume % of fuel powder was obtained to be 7.7 g/cm3. A relatively high porosity of 7.3% was formed due to cracking of particles, presumably induced by the impingement among agglomerated particles. Tensile test results indicated that the strength of fuel meats with 55% volume fraction decreased some and a little of ductility was maintained. Examination on the fracture surface revealed that some U-10%Mo particles appeared to be broken by the tensile force in brittle rupture mode. The increase of broken particles in high fuel fraction is considered to be induced mainly by the impingement among agglomerated particles. Uranium loading density is assumed to be improved through the development of the better homogeneous dispersion technology. (author)

Powder metallurgy and fabricating processes of cermet and metmet fuel in Russia

International Nuclear Information System (INIS)

Vatulin, A.; Konovalov, I.; Savchenco, A.; Stetsky, Y.; Trifonov, Y.; Bochvar, A.A.

2000-01-01

Methods of powder metallurgy are widely used for manufacturing of various components of reactor core: beryllium reflectors, absorbers, parts of controlling and safety systems, fuel pellets for fuel elements of power reactors and etc. The new problems arising before atomic engineering associated with increasing requirements to safe operation of reactors, non-proliferation of the nuclear weapons and utilization of plutonium stockpile in the world, served as a push to development of new kinds of dispersion nuclear fuel CERMET, CERCER, METMET. The bases of fabricating processes of such compositions are the methods of powder metallurgy. In this report some results of research activities on the development of new kinds of CERMET and METMET fuel and fuel elements for different type reactors are presented. (author)

Compacted and Sintered Microstructure Depending on Uranium Powder Size in Zr-U Metallic Fuel

Energy Technology Data Exchange (ETDEWEB)

Yun, Chang Gun; Jun, Hyun-Joon; Ju, Jung Hwan; Lee, Ho Jin; Lee, Chong-Tak; Kim, Hyung Lae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2017-03-15

In case of the uranium (U) and zirconium (Zr) powders which have been utilized for the production of a metallic fuel in the various nuclear applications, the homogenous distribution of U powders in the Zr-U pellet has influenced significantly on the nuclear fuel performance. The inhomogeneity in a powder process was changed by various intricate factors, e.g. powder size, shape, distribution and so on. Particularly, the U inhomogeneity in the Zr-U pellets occurs by segregation derived from the great gaps of densities between Zr and U during compaction of the mixed powders. In this study, the relationship between powder size and homogeneity was investigated by using the different-sized U powders. The microstructure in Zr-U pellets reveals more homogeneity when the weight ration of Zr and U powders are close to 1. In addition, homogeneous pellets which were produced by fine U powders have higher density because the homogeneity affects the alloying reaction during sintering and the densification behavior of pore induced by powder size.

Study of nuclear fuel powders forming by axial compaction

International Nuclear Information System (INIS)

Fourcade, J.

2002-12-01

Nuclear fuel powders forming, although perfectly dominated, fail to make compacts without density gradients. Density heterogeneities induce diametric deformations during firing which force manufacturers to adjust shape with a high cost machining stage. Manufacturing process improvement is a major project to obtain perfectly shaped pellets and reduce their cost. One way of investigation of this project is the study of powders compaction mechanisms to understand and improve their behaviour. The goal of this study is to identify the main mechanisms linked with powder properties that act on pressing. An empirical model is developed to predict pellet deformations from a single compaction test. This model has to link powder properties with their compaction behaviour. Then, compaction tests identify the main mechanisms whereas a contact dynamic program is used to explain them. These works, done to improve the understanding in powders behaviour, focus on powders agglomeration state and macroscopic particles arrangement during the die filling stage. Actually, for granulated powders, granules cohesion act on the powder bed behaviour under pressure. The first particles arrangement is responsible for the first transfer directions into the powder and so for its transfer homogeneity and isotropy. As a consequence, the knowledge of all the macroscopic powder properties is essential to understand and improve the manufacturing process. Moreover, tests on UO 2 powders have shown that it is better to use granulated powders with spherical granules, short size distribution and granules cohesion according with compaction pressure to improve compact homogeneity of densification. (author)

Study on the characteristics and sinterability of DUPIC powder by using simulated fuel

International Nuclear Information System (INIS)

Lee, Jae-Won; Lee, Jung-Won; Kim, Jong-Ho; Yim, Sung-Paal; Lee, Young-Woo; Yang, Myung-Seung

2002-01-01

The sinterability of the OREOX (oxidation and reduction of oxide fuels) powder was investigated in terms of the number of the OREOX cycles and milling time using simulated spent fuel of an equivalent burnup of 35,000 MWD/MTU. Wet milled powder was prepared and sintered to compare the morphology and sinterability with the dry milled powder. Powders having a medium particle size of less than 1μm were obtained by dry milling of OREOX powders regardless of the number of cycles. The specific surface area of the simulated DUPIC powder was governed by the number of OREOX cycles rather than by milling time. The sound pellets with a sintered density of higher than 95% TD and average grain size of larger than 8μm were obtained with the dry milled powder after 1 cycle of OREOX treatment. The powders prepared by dry milling for a short time and wet milling for a long time after 3 cycles of OREOX treatment also produced pellets with a sintered density of higher than 95% TD and average grain size of larger than 8μm. (author)

Nanocrystallite characterization of milled simulated dry process fuel powders by neutron diffraction

International Nuclear Information System (INIS)

Ryu, Ho Jin; Kang, Kwon Ho; Moon, Je Sun; Song, Kee Chan; Choi, Yong Nam

2003-01-01

The nano-scale crystallite sizes of simulated spent fuel powders were measured by the neutron diffraction line broadening method in order to analyze the sintering behavior of the dry process fuel. The mixed U0 2 and fission product oxide powders were dry-milled in an attritor for 30, 60, and 120 min. The diffraction patterns of the powders were obtained by using the high resolution powder diffractometer in the HANARO research reactor. Diffraction line broadening due to crystallite size was measured using various techniques such as the Stokes' deconvolution, profile fitting methods using Cauchy function, Gaussian function, and Voigt function, and the Warren-Averbach method. The r.m.s. strain, stacking fault, twin and dislocation density were measured using the information from the diffraction pattern. The realistic crystallite size can be obtained after separation of the contribution from the non-uniform strain, stacking fault and twin

Mechanochemical production of lignin-containing powder fuels from biotechnical industry waste: A review

Directory of Open Access Journals (Sweden)

Lomovsky Oleg

2015-01-01

Full Text Available In biotechnological processing of plant raw materials, carbohydrates that are soluble and accessible for microorganisms are the only usable components. The lignin-rich part of the plant raw materials usually ends up in the waste. Lignin transferred into water suspensions cannot be used efficiently as a fuel. In this review, a new processing scheme of plant raw materials is presented, which includes mechanochemical treatment of the plant raw materials and separation of the powder product into particles of lignified and non-lignified tissues rich in lignin and cellulose, respectively. The cellulose-rich powders can then be used in biotechnological processes. Lignin-rich powder aerodynamically separated using cyclone-type apparatus can be used as a powder fuel to satisfy the needs of the main biotechnological plant in heat and steam.

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

Energy Technology Data Exchange (ETDEWEB)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes, E-mail: mdurazzo@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

International Nuclear Information System (INIS)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes

2011-01-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

Mixture of fuels for solution combustion synthesis of porous Fe3O4 powders

Science.gov (United States)

Parnianfar, H.; Masoudpanah, S. M.; Alamolhoda, S.; Fathi, H.

2017-06-01

The solution combustion synthesis of porous magnetite (Fe3O4) powders by a mixture of glycine and urea fuels was investigated concerning the thermodynamic aspects and powder characteristics. The adiabatic combustion temperature and combusted species were thermodynamically calculated as a function of the fuel to oxidant molar ratio (ϕ). The combustion behavior, phase evolution, porous structure and magnetic properties were characterized by thermal analysis, X-ray diffractometry, N2 adsorption-desorption, electron microscopy and vibrating sample magnetometry techniques. Nearly single phase Fe3O4 powders were synthesized by the mixture of fuels at ϕ values of 0.75 and 1. The as-combusted Fe3O4 powders at ϕ = 1 exhibited porous structure with the specific surface area of 83.4 m2/g. The highest saturation magnetization of 75.5 emu/g and the lowest coercivity of 84 Oe were achieved at ϕ = 1, due to the high purity and large crystallite size, inducing from the highest adiabatic combustion temperature.

Dissolution of powdered spent fuel and U crystallization from actual dissolver solution for 'NEXT' process development

International Nuclear Information System (INIS)

Nomura, Kazunori; Hinai, Hiroshi; Nakahara, Masaumi; Kaji, Naoya; Kamiya, Masayoshi; Ohyama, Koichi; Sano, Yuichi; Washiya, Tadahiro; Komaki, Jun

2008-01-01

The beaker-scale experiments on the effective powdered fuel dissolution and the U crystallization from dissolver solution with the irradiated MOX fuel from the experimental fast reactor 'JOYO' were carried out. The powdered fuel was effectively dissolved into the nitric acid solution. In the U crystallization experiments, U crystal was obtained from the actual dissolver solution without any addition of reagent. (authors)

Safe-geometry pneumatic nuclear fuel powder blender

International Nuclear Information System (INIS)

Lyon, W.L.

1980-01-01

A safe geometry nuclear fuel powder is claimed blender of a pneumatic type having a plurality of narrow flat-walled blending chambers or ''slab tanks'' extending radially outward from a pneumatic spouting tube having an inlet and an outlet at bottom and top, respectively, open to each slab tank or blending chamber and contained within a cylindrical cone-bottomed shell filled with neutron-absorbing material between the blending chambers

Mixture of fuels for solution combustion synthesis of porous Fe{sub 3}O{sub 4} powders

Energy Technology Data Exchange (ETDEWEB)

Parnianfar, H.; Masoudpanah, S.M., E-mail: masoodpanah@iust.ac.ir; Alamolhoda, S.; Fathi, H.

2017-06-15

Highlights: • Mixture of glycine and urea fuels was applied for solution combustion synthesis of Fe3O4 powders. • The phase and crystallite size of the as-combusted powders depends on the fuel to oxidant ratio (ϕ). • The maximum density (0.033 cm{sup 3}/g) was observed for the as-combusted powders at ϕ = 1. • The highest Ms of 75.5 emu/g and the lowest Hc of 84 Oe were achieved at ϕ = 1. - Abstract: The solution combustion synthesis of porous magnetite (Fe{sub 3}O{sub 4}) powders by a mixture of glycine and urea fuels was investigated concerning the thermodynamic aspects and powder characteristics. The adiabatic combustion temperature and combusted species were thermodynamically calculated as a function of the fuel to oxidant molar ratio (ϕ). The combustion behavior, phase evolution, porous structure and magnetic properties were characterized by thermal analysis, X-ray diffractometry, N{sub 2} adsorption–desorption, electron microscopy and vibrating sample magnetometry techniques. Nearly single phase Fe{sub 3}O{sub 4} powders were synthesized by the mixture of fuels at ϕ values of 0.75 and 1. The as-combusted Fe{sub 3}O{sub 4} powders at ϕ = 1 exhibited porous structure with the specific surface area of 83.4 m{sup 2}/g. The highest saturation magnetization of 75.5 emu/g and the lowest coercivity of 84 Oe were achieved at ϕ = 1, due to the high purity and large crystallite size, inducing from the highest adiabatic combustion temperature.

Synthesis and Characterization of Oxide Feedstock Powders for the Fuel Cycle R and D Program

International Nuclear Information System (INIS)

Voit, Stewart L.; Vedder, Raymond James; Johnson, Jared A.

2010-01-01

Nuclear fuel feedstock properties, such as physical, chemical, and isotopic characteristics, have a significant impact on the fuel fabrication process and, by extension, the in-reactor fuel performance. This has been demonstrated through studies with UO 2 spanning greater than 50 years. The Fuel Cycle R and D Program with The Department of Energy Office of Nuclear Energy has initiated an effort to develop a better understanding of the relationships between oxide feedstock, fresh fuel properties, and in-reactor fuel performance for advanced mixed oxide compositions. Powder conditioning studies to enable the use of less than ideal powders for ceramic fuel pellet processing are ongoing at Los Alamos National Laboratory (LANL) and an understanding of methods to increase the green density and homogeneity of pressed pellets has been gained for certain powders. Furthermore, Oak Ridge National Laboratory (ORNL) is developing methods for the co-conversion of mixed oxides along with techniques to analyze the degree of mixing. Experience with the fabrication of fuel pellets using co-synthesized multi-constituent materials is limited. In instances where atomically mixed solid solutions of two or more species are needed, traditional ceramic processing methods have been employed. Solution-based processes may be considered viable synthesis options, including co-precipitation (AUPuC), direct precipitation, direct-conversion (Modified Direct Denitration or MDD) and internal/external gelation (sol-gel). Each of these techniques has various advantages and disadvantages. The Fiscal Year 2010 feedstock development work at ORNL focused on the synthesis and characterization of one batch of UO x and one batch of U 80 Ce 20 O x . Oxide material synthesized at ORNL is being shipped to LANL for fuel fabrication process development studies. The feedstock preparation was performed using the MDD process which utilizes a rotary kiln to continuously thermally denitrate double salts of ammonium

GPHS-RTG performance on the Galileo mission

International Nuclear Information System (INIS)

Hemler, R.J.; Cockfield, R.D.

1991-01-01

The Galileo spacecraft, launched in October, 1989, is powered by two General Purpose Heat source-Radioisotope Thermoelectric Generator (GPHS-RTGs). These RTGs were designed, built, and tested by General Electric under contract from the Office of Special Applications of the Department of Energy (DOE). Isotope heat source installation and additional testing of these RTGs were performed at DOE's EG ampersand G Mound Facility in Miamisburg, Ohio. This paper provides a report on performance of the RTGs during launch and the early phases of the eight year Galileo mission.The effect of long term storage of the RTGs on power output, since the originally scheduled launch data in May, 1986, will be dicussed, including the effects of helium buildup and subsequent purging with xenon. The RTGs performed as expected during the launch transient, met all specified power requirements for Beginning of Mission (BOM), and continue to follow prediced performance characteristics during the first year of the Galileo mission

Application of powder metallurgy in production of nuclear fuels for research and power reactors

International Nuclear Information System (INIS)

Fukuda, Kosaku

2000-01-01

Powder metallurgy has been applied in many of the processes of nuclear fuel fabrication, which has contributed, to a great progress of the nuclear technology to date. Evolution of nuclear fuels still continues to meet various emerging demands in terms of enhanced safety, economical effectiveness, non-proliferation and environmental mitigation. This paper reviews recent progress of nuclear fuels of research and power reactors, in particular, focusing on the powder metallurgy application. First, the review is made on plate type fuels for research reactors, inter alia, silicide fuel which is prevailing worldwide from the viewpoint of non-proliferation. The relation between fabrication and irradiation behavior is also discussed. Next, oxide fuels including MOX are reviewed. Recent interests of UO 2 are directed toward large grain pellets and burnable absorber pellets, both of which arise from requirement of extended burnup. Finally, the MOX fuel for thermal reactors is reviewed. (author)

Thermal Properties of Green Fuel Briquettes from Residue Corncobs Materials Mixed Macadamia Shell Charcoal Powder

Science.gov (United States)

Teeta, Suminya; Nachaisin, Mali; Wanish, Suchana

2017-09-01

The objective of this research was to produce green fuel briquettes from corncobs by adding macadamia shell charcoal powder. The study was sectioned into 3 parts: 1) Quality improvement of green fuel briquettes by adding macadamia; 2) Fuel property analysis based on ASTM standards and thermal fuel efficiency; and 3) Economics appropriateness in producing green fuel briquettes. This research produced green fuel briquettes using the ratio of corncobs weight and macadamia shell charcoal powder in 100:0 90:10 80:20 70:30 60:40 and 50:50 and pressing in the cold briquette machine. Fuel property analysis showed that green fuel briquettes at the ratio 50:50 produced maximum heating values at 21.06 Megajoule per kilogram and briquette density of 725.18 kilograms per cubic meter, but the percent of moisture content, volatile matter, ash, and fixed carbon were 10.09, 83.02, 2.17 and 4.72 respectively. The thermal efficiency of green fuel briquettes averaged 20.22%. Economics appropriateness was most effective where the ratio of corncobs weight to macadamia shell charcoal powder was at 50:50 which accounted for the cost per kilogram at 5.75 Baht. The net present value was at 1,791.25 Baht. Internal rate of return was at 8.62 and durations for a payback period of investment was at 1.9 years which was suitable for investment.

Milling Behavior of Matrix Graphite Powders with Different Binder Materials in HTGR Fuel Element Fabrication: I. Variation in Particle Size Distribution

International Nuclear Information System (INIS)

Lee, Young Woo; Cho, Moon Sung

2011-01-01

The fuel element for HTGR is manufactured by mixing coated fuel particles with matrix graphite powder and forming into either pebble type or cylindrical type compacts depending on their use in different HTGR cores. The coated fuel particle, the so-called TRISO particle, consists of 500-μm spherical UO 2 particles coated with the low density buffer Pyrolytic Carbon (PyC) layer, the inner and outer high density PyC layer and SiC layer sandwiched between the two inner and outer PyC layers. The coated TRISO particles are mixed with a matrix graphite powder properly prepared and pressed into a spherical shape or a cylindrical compact finally heat-treated at about 1900 .deg. C. These fuel elements can have different sizes and forms of compact. The basic steps for manufacturing a fuel element include preparation of graphite matrix powder, overcoating the fuel particles, mixing the fuel particles with a matrix powder, carbonizing green compact, and the final high-temperature heat treatment of the carbonized fuel compact. In order to develop a fuel compact fabrication technology, it is important to develop a technology to prepare the matrix graphite powder (MGP) with proper characteristics, which has a strong influence on further steps and the material properties of fuel element. In this work, the milling behavior of matrix graphite powder mixture with different binder materials and their contents was investigated by analyzing the change in particle size distribution with different milling time

/sup 238/Pu fuel form processes quarterly report, April-June 1980

Energy Technology Data Exchange (ETDEWEB)

Folger, R. L.

1980-06-01

Savannah River Laboratory (SRL) completed the development of a production process to fabricate /sup 238/PuO/sub 2/ fuel forms for the GPHS. The fabrication flowsheet was based on a flowsheet originally developed at Los Alamos National Scientific Laboratory (LANSL). A summary report of the SRL process development effort is presented.

Preparation of U3O8 powder for MTR type fuel from ammonium uranyl carbonate

International Nuclear Information System (INIS)

Marcondes, G.H.; Riella, H.G.

1990-08-01

In this paper it is described the research done at IPEN-CNEN/SP on the preparation of U 3 O 8 powder from calcination of the AUC, with appropriate characteristics to be used as dispersoid for MTR type fuel. The calcination in air of the AUC leads a U 3 O 8 powder that is further processed to obtain a powder with density and particle size as especifications. The important process parameters are here discussed with the variation AUC calcination temperature and sintering time of the U 3 O 8 powder. (author) [pt

SAF line powder operations

International Nuclear Information System (INIS)

Frederickson, J.R.; Horgos, R.M.

1983-10-01

An automated nuclear fuel fabrication line is being designed for installation in the Fuels and Materials Examination Facility (FMEF) near Richland, Washington. The fabrication line will consist of seven major process systems: Receiving and Powder Preparation; Powder Conditioning; Pressing and Boat Loading; Debinding, Sintering, and Property Adjustment; Boat Transport; Pellet Inspection and Finishing; and Pin Operations. Fuel powder processing through pellet pressing will be discussed in this paper

Manufacture of hypoeutectic Al-Si metal powders for dispersion matriz in nuclear fuels

International Nuclear Information System (INIS)

Raffaeli, H A; Harri, S; Acosta, M; Castillo Guerra, R; Rossi, G; Fabro, J O; Rubiolo, G H

2012-01-01

Within the framework of the development of low enriched nuclear fuels for research reactors, U.Mo/Al is the most promising option that has however to be optimized. Indeed at the U.Mo/Al interfaces between U.Mo particles and the Al matrix, an interaction layer grows under irradiation inducing an unacceptable fuel swelling. Adding silicon in limited content into the Al matrix has clearly improved the in-pile fuel behaviour. This breakthrough is attributed to an U.Mo/Al.Si protective layer around U.Mo particles appeared during fuel manufacturing. The present work deals with three techniques applied to produce metal powders of hypoeutectic Al-Si alloys: ball milling, centrifugal atomization and gas atomization. Size and microstructure of the particles are analyzed in the three techniques. The best result is found with the gas atomization system, flakes and rods morphology predominates in the produced powders, with particle sizes below 150 microns and the greater mass population (65%) is between 150 and 125 microns. The particle surface is smooth and the high solidification rate provides a good distribution of the α-Al primary and eutectic phase within each particle (author)

Powder Metallurgy of Uranium Alloy Fuels for TRU-Burning Reactors Final Technical Report

Energy Technology Data Exchange (ETDEWEB)

McDeavitt, Sean M

2011-04-29

Overview Fast reactors were evaluated to enable the transmutation of transuranic isotopes generated by nuclear energy systems. The motivation for this was that TRU isotopes have high radiotoxicity and relatively long half-lives, making them unattractive for disposal in a long-term geologic repository. Fast reactors provide an efficient means to utilize the energy content of the TRUs while destroying them. An enabling technology that requires research and development is the fabrication metallic fuel containing TRU isotopes using powder metallurgy methods. This project focused upon developing a powder metallurgical fabrication method to produce U-Zr-transuranic (TRU) alloys at relatively low processing temperatures (500ºC to 600ºC) using either hot extrusion or alpha-phase sintering for charecterization. Researchers quantified the fundamental aspects of both processing methods using surrogate metals to simulate the TRU elements. The process produced novel solutions to some of the issues relating to metallic fuels, such as fuel-cladding chemical interactions, fuel swelling, volatility losses during casting, and casting mold material losses. Workscope There were two primary tasks associated with this project: 1. Hot working fabrication using mechanical alloying and extrusion • Design, fabricate, and assemble extrusion equipment • Extrusion database on DU metal • Extrusion database on U-10Zr alloys • Extrusion database on U-20xx-10Zr alloys • Evaluation and testing of tube sheath metals 2. Low-temperature sintering of U alloys • Design, fabricate, and assemble equipment • Sintering database on DU metal • Sintering database on U-10Zr alloys • Liquid assisted phase sintering on U-20xx-10Zr alloys Appendices Outline Appendix A contains a Fuel Cycle Research & Development (FCR&D) poster and contact presentation where TAMU made primary contributions. Appendix B contains MSNE theses and final defense presentations by David Garnetti and Grant Helmreich

Powder Metallurgy of Uranium Alloy Fuels for TRU-Burning Reactors Final Technical Report

International Nuclear Information System (INIS)

McDeavitt, Sean M.

2011-01-01

Overview Fast reactors were evaluated to enable the transmutation of transuranic isotopes generated by nuclear energy systems. The motivation for this was that TRU isotopes have high radiotoxicity and relatively long half-lives, making them unattractive for disposal in a long-term geologic repository. Fast reactors provide an efficient means to utilize the energy content of the TRUs while destroying them. An enabling technology that requires research and development is the fabrication metallic fuel containing TRU isotopes using powder metallurgy methods. This project focused upon developing a powder metallurgical fabrication method to produce U-Zr-transuranic (TRU) alloys at relatively low processing temperatures (500 C to 600 C) using either hot extrusion or alpha-phase sintering for charecterization. Researchers quantified the fundamental aspects of both processing methods using surrogate metals to simulate the TRU elements. The process produced novel solutions to some of the issues relating to metallic fuels, such as fuel-cladding chemical interactions, fuel swelling, volatility losses during casting, and casting mold material losses. Workscope There were two primary tasks associated with this project: (1) Hot working fabrication using mechanical alloying and extrusion - Design, fabricate, and assemble extrusion equipment - Extrusion database on DU metal - Extrusion database on U-10Zr alloys - Extrusion database on U-20xx-10Zr alloys - Evaluation and testing of tube sheath metals (2) Low-temperature sintering of U alloys - Design, fabricate, and assemble equipment - Sintering database on DU metal - Sintering database on U-10Zr alloys - Liquid assisted phase sintering on U-20xx-10Zr alloys Appendices Outline Appendix A contains a Fuel Cycle Research and Development (FCR and D) poster and contact presentation where TAMU made primary contributions. Appendix B contains MSNE theses and final defense presentations by David Garnetti and Grant Helmreich outlining the

Microstructural changes in NiFe_2O_4 ceramics prepared with powders derived from different fuels in sol-gel auto-combustion technique

International Nuclear Information System (INIS)

Chauhan, Lalita; Sreenivas, K.; Bokolia, Renuka

2016-01-01

Structural properties of Nickel ferrite (NiFe_2O_4) ceramics prepared from powders derived from sol gel auto-combustion method using different fuels (citric acid, glycine and Dl-alanine) are compared. Changes in the structural properties at different sintering temperatures are investigated. X-ray diffraction (XRD) confirms the formation of single phase material with cubic structure. Ceramics prepared using the different powders obtained from different fuels show that that there are no significant changes in lattice parameters. However increasing sintering temperatures show significant improvement in density and grain size. The DL-alanine fuel is found to be the most effective fuel for producing NIFe_2O_4 powders by the sol-gel auto combustion method and yields highly crystalline powders in the as-burnt stage itself at a low temperature (80 °C). Subsequent use of the powders in ceramic manufacturing produces dense NiFe_2O_4 ceramics with a uniform microstructure and a large grain size.

Microstructural changes in NiFe2O4 ceramics prepared with powders derived from different fuels in sol-gel auto-combustion technique

Science.gov (United States)

Chauhan, Lalita; Bokolia, Renuka; Sreenivas, K.

2016-05-01

Structural properties of Nickel ferrite (NiFe2O4) ceramics prepared from powders derived from sol gel auto-combustion method using different fuels (citric acid, glycine and Dl-alanine) are compared. Changes in the structural properties at different sintering temperatures are investigated. X-ray diffraction (XRD) confirms the formation of single phase material with cubic structure. Ceramics prepared using the different powders obtained from different fuels show that that there are no significant changes in lattice parameters. However increasing sintering temperatures show significant improvement in density and grain size. The DL-alanine fuel is found to be the most effective fuel for producing NIFe2O4 powders by the sol-gel auto combustion method and yields highly crystalline powders in the as-burnt stage itself at a low temperature (80 °C). Subsequent use of the powders in ceramic manufacturing produces dense NiFe2O4 ceramics with a uniform microstructure and a large grain size.

The UMo Powder Production Process of UMo-Al Dispersion Fuel for Research Reactor has been Studied

International Nuclear Information System (INIS)

Supardjo

2007-01-01

Development of UMo-Al dispersion fuel with low enrichment uranium ( 3 ), a relatively large range of γ phase and easily reprocessed. Using UMo alloy as nuclear fuel, uranium density can be increased until 9.0 g/cm 3 , is higher than that of U 3 Si 2 -Al fuel that has only maximum Uranium density 6.0 g/cm 3 . Because of ductility of UMo alloy, thus exact and economic powder production method is needed. Some powder production methods are mechanical crushing (milling, grinding, etc), cryogenic mechanical crushing, atomization, and Hydride-Dehydride. The mechanical crushing and cryogenic mechanical crushing methods are difficult to be performed, time consuming and have high impurity products. However, atomization and hydride-dehydride methods are performed easily, fast and have low impurity products. The product of atomization process is spherical and uniform shape, but, another processes have irregular shape. The evaluation result of some methods showed that hydride-dehydride and atomization methods are more suitable for producing UMo powder than that of another methods. (author)

Synthesis of Uranium nitride powders using metal uranium powders

International Nuclear Information System (INIS)

Yang, Jae Ho; Kim, Dong Joo; Oh, Jang Soo; Rhee, Young Woo; Kim, Jong Hun; Kim, Keon Sik

2012-01-01

Uranium nitride (UN) is a potential fuel material for advanced nuclear reactors because of their high fuel density, high thermal conductivity, high melting temperature, and considerable breeding capability in LWRs. Uranium nitride powders can be fabricated by a carbothermic reduction of the oxide powders, or the nitriding of metal uranium. The carbothermic reduction has an advantage in the production of fine powders. However it has many drawbacks such as an inevitable engagement of impurities, process burden, and difficulties in reusing of expensive N 15 gas. Manufacturing concerns issued in the carbothermic reduction process can be solved by changing the starting materials from oxide powder to metals. However, in nitriding process of metal, it is difficult to obtain fine nitride powders because metal uranium is usually fabricated in the form of bulk ingots. In this study, a simple reaction method was tested to fabricate uranium nitride powders directly from uranium metal powders. We fabricated uranium metal spherical powder and flake using a centrifugal atomization method. The nitride powders were obtained by thermal treating those metal particles under nitrogen containing gas. We investigated the phase and morphology evolutions of powders during the nitriding process. A phase analysis of nitride powders was also a part of the present work

Continuous process of powder production for MOX fuel fabrication according to ''granat'' technology

International Nuclear Information System (INIS)

Morkovnikov, V.E.; Raginskiy, L.S.; Pavlinov, A.P.; Chernov, V.A.; Revyakin, V.V.; Varykhanov, V.S.; Revnov, V.N.

2000-01-01

During last years the problem of commercial MOX fuel fabrication for nuclear reactors in Russia was solved in a number of directions. The paper deals with the solution of the problem of creating a continuous pilot plant for the production of MOX fuel powders on the basis of the home technology 'Granat', that was tested before on a small-scale pilot-commercial batch-operated plant of the same name and confirmed good results. (authors)

General Purpose Heat Source Simulator

Science.gov (United States)

Emrich, Bill

2008-01-01

The General Purpose Heat Source (GPHS) simulator project is designed to replicate through the use of electrical heaters, the form, fit, and function of actual GPHS modules which generate heat through the radioactive decay of Pu238. The use of electrically heated modules rather than modules containing Pu238 facilitates the testing of spacecraft subsystems and systems without sacrificing the quantity and quality of the test data gathered. Previous GPHS activities are centered around developing robust heater designs with sizes and weights that closely matched those of actual Pu238 fueled GPHS blocks. These efforts were successful, although their maximum temperature capabilities were limited to around 850 C. New designs are being pursued which also replicate the sizes and weights of actual Pu238 fueled GPHS blocks but will allow operation up to 1100 C.

238Pu fuel form activities, March 1-September 30, 1985

International Nuclear Information System (INIS)

1986-01-01

The SRP portion of this report summarizes production 238 PuO 2 fuel forms for use in radioisotopic thermoelectric generators (RTG's) in the Plutonium Fuel Form (PuFF) Facility at the Savannah River Plant. The PuFF Facility began producing iridium-encapsulated, 62.5-watt 238 PuO 2 right circular cylinders for GPHS (General Purpose Heat Source) RTG's in June 1980; this program was completed in December 1983. The PuFF Facility has been placed in a production readiness mode of operation pending funding of additional heat source programs

A collapse mode of failure in powder-filled fuel elements

International Nuclear Information System (INIS)

Feraday, M.A.; Chalder, G.H.

1964-01-01

Two swaged fuel elements containing crushed, fused UO 2 powder were irradiated in a pressurized water loop at high heat ratings (∫Kdθ = 48 w/cm). The fuel elements were 2.0 cm in diameter and were sheathed in nickel-free Zircaloy--2 of 0.038 cm thickness. One element failed when the sheath ruptured at the top of a longitudinal ridge in the sheath after a burn-up of approximately 2550 MWd/TeU. No evidence was found that outgassing of the UO 2 contributed to the failure. Dimensional and structural changes observed in the fuel elements led to the conclusion that ridging of the sheath resulted from the action of coolant pressure on the diametral clearance formed by sintering and shrinkage of the UO 2 . Failure resulted due to severe local deformation accompanying one or more power cycles following ridge formation. (author)

Reaction layer growth and reaction heat of U-Mo/Al dispersion fuels using centrifugally atomized powders

International Nuclear Information System (INIS)

Ryu, Ho Jin; Han, Young Soo; Park, Jong Man; Park, Soon Dal; Kim, Chang Kyu

2003-01-01

The growth behavior of reaction layers and heat generation during the reaction between U-Mo powders and the Al matrix in U-Mo/Al dispersion fuels were investigated. Annealing of 10 vol.% U-10Mo/Al dispersion fuels at temperatures from 500 to 550 deg. C was carried out for 10 min to 36 h to measure the growth rate and the activation energy for the growth of reaction layers. The concentration profiles of reaction layers between the U-10Mo vs. Al diffusion couples were measured and the integrated interdiffusion coefficients were calculated for the U and Al in the reaction layers. Heat generation of U-Mo/Al dispersion fuels with 10-50 vol.% of U-Mo fuel during the thermal cycle from room temperature to 700 deg. C was measured employing the differential scanning calorimetry. Exothermic heat from the reaction between U-Mo and the Al matrix is the largest when the volume fraction of U-Mo fuel is about 30 vol.%. The unreacted fraction in the U-Mo powders increases as the volume fraction of U-Mo fuel increases from 30 to 50 vol.%

Microstructural changes in NiFe{sub 2}O{sub 4} ceramics prepared with powders derived from different fuels in sol-gel auto-combustion technique

Energy Technology Data Exchange (ETDEWEB)

Chauhan, Lalita, E-mail: chauhan.lalita5@gmail.com; Sreenivas, K. [Department of Physics & Astrophysics, University of Delhi, Delhi-110007 (India); Bokolia, Renuka

2016-05-23

Structural properties of Nickel ferrite (NiFe{sub 2}O{sub 4}) ceramics prepared from powders derived from sol gel auto-combustion method using different fuels (citric acid, glycine and Dl-alanine) are compared. Changes in the structural properties at different sintering temperatures are investigated. X-ray diffraction (XRD) confirms the formation of single phase material with cubic structure. Ceramics prepared using the different powders obtained from different fuels show that that there are no significant changes in lattice parameters. However increasing sintering temperatures show significant improvement in density and grain size. The DL-alanine fuel is found to be the most effective fuel for producing NIFe{sub 2}O{sub 4} powders by the sol-gel auto combustion method and yields highly crystalline powders in the as-burnt stage itself at a low temperature (80 °C). Subsequent use of the powders in ceramic manufacturing produces dense NiFe{sub 2}O{sub 4} ceramics with a uniform microstructure and a large grain size.

Fabrication of zero power reactor fuel elements containing 233U3O8 powder

International Nuclear Information System (INIS)

Nicol, R.G.; Parrott, J.R.; Krichinsky, A.M.; Box, W.D.; Martin, C.W.; Whitson, W.R.

1982-05-01

Oak Ridge National Laboratory, under contract with Argonne National Laboratory, completed the fabrication of 1743 fuel elements for use in their Zero Power Reactor. The contract also included recovery of 20 kg of 233 U from rejected elements. This report describes the steps associated with conversion of purified uranyl nitrate (as solution) to U 3 O 8 powder (suitable for fuel) and subsequent charging, sealing, decontamination, and testing of the fuel elements (packets) preparatory to shipment. The nuclear safety, radiation exposures, and quality assurance aspects of the program are discussed

Powder metallurgy techniques in nuclear technology

International Nuclear Information System (INIS)

Mardon, P.G.

1983-01-01

The nuclear application of conventional powder metallurgy routes is centred on the fabrication of ceramic fuels. The stringent demands in terms of product performance required by the nuclear industry militate against the use of conventional powder metallurgy to produce metallic components such as the fuel cladding. However, the techniques developed in powder metallurgy find widespread application throughout nuclear technology. Illustrations of the use of these techniques are given in the fields of absorber materials, ceramic cladding materials, oxide fuels, cermet fuels, and the disposal of highly active waste. (author)

SEU blending project, concept to commercial operation, Part 3: production of powder for demonstration irradiation fuel bundles

International Nuclear Information System (INIS)

Ioffe, M.S.; Bhattacharjee, S.; Oliver, A.J.; Ozberk, E.

2005-01-01

The processes for production of Slightly Enriched Uranium (SEU) dioxide powder and Blended Dysprosium and Uranium (BDU) oxide powder that were developed at laboratory scale at Cameco Technology Development (CTD), were implemented and further optimized to supply to Zircatec Precision Industries (ZPI) the quantities required for manufacturing twenty six Low Void Reactivity (LVRF) CANFLEX fuel bundles. The production of this new fuel was a challenge for CTD and involved significant amount of work to prepare and review documentation, develop and approve new analytical procedures, and go through numerous internal reviews and audits by Bruce Power, CNSC and third parties independent consultants that verified the process and product quality. The audits were conducted by Quality Assurance specialists as well as by Human Factor Engineering experts with the objective to systematically address the role of human errors in the manufacturing of New Fuel and confirm whether or not a credible basis had been established for preventing human errors. The project team successfully passed through these audits. The project management structure that was established during the SEU and BDU blending process development, which included a cross-functional project team from several departments within Cameco, maintained its functionality when Cameco Technology Development was producing the powder for manufacturing Demonstration Irradiation fuel bundles. Special emphasis was placed on the consistency of operating steps and product quality certification, independent quality surveillance, materials segregation protocol, enhanced safety requirements, and accurate uranium accountability. (author)

GPHS-RTGs in support of the Cassini RTG Program. Addendum to the final technical report, May 1--December 31, 1998

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-01

This Addendum to the Cassini GPHS-RTG Program Final Technical Progress Report describes activities performed during the period 1 May 1998 through 31 December 1998, including effort reflecting contract modification M058. These activities include Earth Gravity Assist (EGA) reentry and related analyses which are detailed in Part A, and effort related to the installation of CAGO equipment within Lockheed Martin`s Building 100 facility in Valley Forge, PA, which is detailed in Part B.

GPHS-RTGs in support of the Cassini RTG Program. Addendum to the final technical report, May 1-December 31, 1998

International Nuclear Information System (INIS)

1998-12-01

This Addendum to the Cassini GPHS-RTG Program Final Technical Progress Report describes activities performed during the period 1 May 1998 through 31 December 1998, including effort reflecting contract modification M058. These activities include Earth Gravity Assist (EGA) reentry and related analyses which are detailed in Part A, and effort related to the installation of CAGO equipment within Lockheed Martin's Building 100 facility in Valley Forge, PA, which is detailed in Part B

General-Purpose Heat Source Safety Verification Test program: Edge-on flyer plate tests

International Nuclear Information System (INIS)

George, T.G.

1987-03-01

The radioisotope thermoelectric generator (RTG) that will supply power for the Galileo and Ulysses space missions contains 18 General-Purpose Heat Source (GPHS) modules. The GPHS modules provide power by transmitting the heat of 238 Pu α-decay to an array of thermoelectric elements. Each module contains four 238 PuO 2 -fueled clads and generates 250 W(t). Because the possibility of a launch vehicle explosion always exists, and because such an explosion could generate a field of high-energy fragments, the fueled clads within each GPHS module must survive fragment impact. The edge-on flyer plate tests were included in the Safety Verification Test series to provide information on the module/clad response to the impact of high-energy plate fragments. The test results indicate that the edge-on impact of a 3.2-mm-thick, aluminum-alloy (2219-T87) plate traveling at 915 m/s causes the complete release of fuel from capsules contained within a bare GPHS module, and that the threshold velocity sufficient to cause the breach of a bare, simulant-fueled clad impacted by a 3.5-mm-thick, aluminum-alloy (5052-T0) plate is approximately 140 m/s

Explosion overpressure test series: General-Purpose Heat Source development: Safety Verification Test program

International Nuclear Information System (INIS)

Cull, T.A.; George, T.G.; Pavone, D.

1986-09-01

The General-Purpose Heat Source (GPHS) is a modular, radioisotope heat source that will be used in radioisotope thermoelectric generators (RTGs) to supply electric power for space missions. The first two uses will be the NASA Galileo and the ESA Ulysses missions. The RTG for these missions will contain 18 GPHS modules, each of which contains four 238 PuO 2 -fueled clads and generates 250 W/sub (t)/. A series of Safety Verification Tests (SVTs) was conducted to assess the ability of the GPHS modules to contain the plutonia in accident environments. Because a launch pad or postlaunch explosion of the Space Transportation System vehicle (space shuttle) is a conceivable accident, the SVT plan included a series of tests that simulated the overpressure exposure the RTG and GPHS modules could experience in such an event. Results of these tests, in which we used depleted UO 2 as a fuel simulant, suggest that exposure to overpressures as high as 15.2 MPa (2200 psi), without subsequent impact, does not result in a release of fuel

Storing Hydrogen, by Enhancing Diamond Powder Properties under Hydrogen Plasma with CaF2 and KF for Use in Fuel Cells

International Nuclear Information System (INIS)

Ochoa, Franklyn E. Colmenares

2006-01-01

A fuel cell is like a battery that instead of using electricity to recharge itself, it uses hydrogen. In the fuel cell industry, one of the main problems is storing hydrogen in a safe way and extracting it economically. Gaseous hydrogen requires high pressures which could be very dangerous in case of a collision. The success of hydrogen use depends largely on the development of an efficient storage and release method. In an effort to develop a better hydrogen storage system for fuel cells technology this research investigates the use of 99% pure diamond powder for storing hydrogen. Mixing this powder with a calcium fluoride and potassium fluoride compound in its solid form and treating the surface of the powder with hydrogen plasma, modifies the surface of the diamond. After some filtration through distilled water and drying, the modified diamond is treated with hydrogen. We expect hydrogen to be attracted to the diamond powder surface in higher quantities due to the CaF2 and KF treatment. Due to the large surface area of diamond nanopowder and the electronegative terminal bonds of the fluorine particles on the structure's surface, to the method shows promise in storing high densities of hydrogen

Effects of fuel properties on the natural downward smoldering of piled biomass powder: Experimental investigation

International Nuclear Information System (INIS)

He, Fang; Yi, Weiming; Li, Yongjun; Zha, Jianwen; Luo, Bin

2014-01-01

To validate the modeling of one-dimensional biomass smoldering and combustion, the effects of fuel type, moisture content and particle size on the natural downward smoldering of biomass powder have been investigated experimentally. A cylindrical reactor (inner size Φ26 cm × 22 cm) was constructed, and corn stalk, pine trunk, pyrolysis char and activated char from corn stalk were prepared as powders. The smoldering characteristics were examined for each of the four materials and for different moisture contents and particle sizes. The results revealed the following: 1) The maximum temperature in the fuel bed is only slightly affected by the fuel type and particle size. It increases gradually for original biomass and decreases slowly for chars with the development of the process. 2) The propagation velocity of the char oxidation front is significantly affected by the carbon density and ash content and nearly unaffected by moisture content and particle size. 3) The propagation velocity of the drying front is significantly affected by the moisture content, decreasing from over 10 times the propagation velocity of char oxidation front to about 3 times as the moisture content increased from 3 to 21%. - Highlights: • Natural downward smoldering of four materials, different moisture contents, and different particle sizes were investigated. • Propagation velocity of the char oxidation front differs significantly from that of the drying front. • Carbon density and ash content of fuel significantly affect propagation velocity of the char oxidation front

Development of ceramics based fuel, Phase I, Kinetics of UO2 sintering by vibration compacting of UO2 powder (Introductory report)

International Nuclear Information System (INIS)

Ristic, M.M.

1962-10-01

After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO 2 sintering; Vibrational compacting and sintering of UO 2 ; Characterisation of of UO 2 powder by DDK and TGA methods; Separation of UO 2 powder

Solution combustion synthesis of strontium aluminate, SrAl2O4, powders: single-fuel versus fuel-mixture approach.

Science.gov (United States)

Ianoş, Robert; Istratie, Roxana; Păcurariu, Cornelia; Lazău, Radu

2016-01-14

The solution combustion synthesis of strontium aluminate, SrAl2O4, via the classic single-fuel approach and the modern fuel-mixture approach was investigated in relation to the synthesis conditions, powder properties and thermodynamic aspects. The single-fuel approach (urea or glycine) did not yield SrAl2O4 directly from the combustion reaction. The absence of SrAl2O4 was explained by the low amount of energy released during the combustion process, in spite of the highly negative values of the standard enthalpy of reaction and standard Gibbs free energy. In the case of single-fuel recipes, the maximum combustion temperatures measured by thermal imaging (482 °C - urea, 941 °C - glycine) were much lower than the calculated adiabatic temperatures (1864 °C - urea, 2147 °C - glycine). The fuel-mixture approach (urea and glycine) clearly represented a better option, since (α,β)-SrAl2O4 resulted directly from the combustion reaction. The maximum combustion temperature measured in the case of a urea and glycine fuel mixture was the highest one (1559 °C), which was relatively close to the calculated adiabatic temperature (1930 °C). The addition of a small amount of flux, such as H3BO3, enabled the formation of pure α-SrAl2O4 directly from the combustion reaction.

A new fabrication route for SFR fuel using (U, Pu)O{sub 2} powder obtained by oxalic co-conversion

Energy Technology Data Exchange (ETDEWEB)

Vaudez, Stéphane, E-mail: stephane.vaudez@cea.fr [CEA, DEN, DEC, SPUA, Cadarache, F-13108 Saint-Paul-Lez-Durance (France); Belin, Renaud C.; Aufore, Laurence; Sornay, Philippe [CEA, DEN, DEC, SPUA, Cadarache, F-13108 Saint-Paul-Lez-Durance (France); Grandjean, Stéphane [CEA, DEN, DRCP, DIR, Marcoule, F-30207 Bagnols sur Cèze (France)

2013-11-15

The standard powder metallurgy preparation of SFR (Sodium Fast Reactor) oxide fuel involves UO{sub 2} and PuO{sub 2} co-milling. An alternative route, using a solid-solution of mixed oxide obtained by oxalic co-conversion as the starting material, is presented. It was used to manufacture nuclear fuels for the “COPIX” irradiation conducted in the Phenix SFR. Two processes using co-converted powders were tested to elaborate fuel pellets: (1) the Direct Process that consists in pressing and sintering the mixed oxide with the final Pu content and (2) the Dilution Process, which involves the dilution of a high Pu content mixed oxide with UO{sub 2}. After studying the structural and microstructural evolution with temperature of these innovative raw materials, the elaboration parameters were adjusted to obtain final pellets in accordance with the Phenix fuel specifications. This study demonstrates the feasibility of such new fabrication route at laboratory scale and, from a more fundamental prospect, allows a better understanding of the underlying phenomena involved during sintering.

Analysis of the production of U3O8 powder for low enrichment fuel plates

International Nuclear Information System (INIS)

Boero, N.L.; Celora, J.; Parodi, C.A.; Ponieman, G.; Kellner, M.; Marajofsky, A.

1987-01-01

Description is made of the processes used in the production of U 3 O 8 powder for low enrichment plates for fuel elements for Research Reactors. The analysis of the efficiency of each batch is foccused on the relationship between milling and sieving times and the morphology of the product in each production step. (Author)

Development of granular powder manufacturing technology by spray pyrolysis

International Nuclear Information System (INIS)

Katoh, Yoshiyuki; Kawase, Keiichi; Takahashi, Yoshiharu; Todokoro, Akio

1996-01-01

For shortening of mixed-oxide (MOX) fuel manufacturing process and improvement in treatment of MOX-powder, we have been developing the granular powder production technology. Since the granular powders have excellent fluidity owing to the spherical shape, there is the possibility of modifying scattering and adcering of the powder in the process equipment. In this paper, spray pyrolysis process in adopted as the process of manufacturing the granular powders and the basic feasibility study has been carried out. The experimental results show that the manufactured granular powders have excellent fluidity and the diameter of the powders is controllable. Furthermore, high density pellets are formed by sintering the powders. Thus, it is clarified that this process is promising for the actual MOX fuel fabrication. (author)

Simple process to fabricate nitride alloy powders

International Nuclear Information System (INIS)

Yang, Jae Ho; Kim, Dong-Joo; Kim, Keon Sik; Rhee, Young Woo; Oh, Jang-Soo; Kim, Jong Hun; Koo, Yang Hyun

2013-01-01

Uranium mono-nitride (UN) is considered as a fuel material [1] for accident-tolerant fuel to compensate for the loss of fissile fuel material caused by adopting a thickened cladding such as SiC composites. Uranium nitride powders can be fabricated by a carbothermic reduction of the oxide powders, or the nitriding of metal uranium. Among them, a direct nitriding process of metal is more attractive because it has advantages in the mass production of high-purity powders and the reusing of expensive 15 N 2 gas. However, since metal uranium is usually fabricated in the form of bulk ingots, it has a drawback in the fabrication of fine powders. The Korea Atomic Energy Research Institute (KAERI) has a centrifugal atomisation technique to fabricate uranium and uranium alloy powders. In this study, a simple reaction method was tested to fabricate nitride fuel powders directly from uranium metal alloy powders. Spherical powder and flake of uranium metal alloys were fabricated using a centrifugal atomisation method. The nitride powders were obtained by thermal treating the metal particles under nitrogen containing gas. The phase and morphology evolutions of powders were investigated during the nitriding process. A phase analysis of nitride powders was also part of the present work. KAERI has developed the centrifugal rotating disk atomisation process to fabricate spherical uranium metal alloy powders which are used as advanced fuel materials for research reactors. The rotating disk atomisation system involves the tasks of melting, atomising, and collecting. A nozzle in the bottom of melting crucible introduces melt at the center of a spinning disk. The centrifugal force carries the melt to the edge of the disk and throws the melt off the edge. Size and shape of droplets can be controlled by changing the nozzle size, the disk diameter and disk speed independently or simultaneously. By adjusting the processing parameters of the centrifugal atomiser, a spherical and flake shape

Single step synthesis of GdAlO3 powder

International Nuclear Information System (INIS)

Sinha, Amit; Nair, S.R.; Sinha, P.K.

2011-01-01

Research highlights: → First report on direct formation of GdAlO 3 powder using a novel combustion process. → Study of combustion characteristics of Gd(NO 3 ) 3 and Al(NO 3 ) 3 towards three fuels. → Preparation of highly sinterable GdAlO 3 powders through fuel-mixture approach. → Significant reduction in energy consumption for production of GdAlO 3 sintered body. - Abstract: A novel method for preparation of nano-crystalline gadolinium aluminate (GdAlO 3 ) powder, based on combustion synthesis, is reported. It was observed that aluminium nitrate and gadolinium nitrate exhibit different combustion characteristics with respect to urea, glycine and β-alanine. While urea was proven to be a suitable fuel for direct formation of crystalline α-Al 2 O 3 from its nitrate, glycine and β-alanine are suitable fuels for gadolinium nitrate for preparation of its oxide after combustion reaction. Based on the observed chemical characteristics of gadolinium and aluminium nitrates with respect to above mentioned fuels for the combustion reaction, the fuel mixture composition could be predicted that could lead to phase pure perovskite GdAlO 3 directly after the combustion reaction without any subsequent calcination step. The use of single fuel, on the other hand, leads to formation of amorphous precursor powders that call for subsequent calcination for the formation of crystalline GdAlO 3 . The powders produced directly after combustion reactions using fuel mixtures were found to be highly sinterable. The sintering of the powders at 1550 o C for 4 h resulted in GdAlO 3 with sintered density of more than 95%. T.D.

Safety analysis report: packages. GPHS shipping package supplement 2 to the PISA shipping package (packaging of fissile and other radioactive materials). Final report

International Nuclear Information System (INIS)

Chalfant, G. G.

1981-06-01

Safety Analysis Report DPST-78-124-1 is amended to permit shipment of 6 General Purpose Heat Source (GPHS) capsules (max.). Each capsule contains an average of 2330 curies of 238 Pu, and each pair of capsules is contained in a welded stainless steel primary containment vessel, all of which are doubly contained in a flanged secondary containment vessel. This is in addition to the forms discussed in DPST-78-124-1 and Supplement 1

Pressing device for producing compacts from source material in powder form in particular pulverized nuclear reactor fuel

International Nuclear Information System (INIS)

Heller, G.; Adelmann, M.; Konigs, W.; Wendorf, W.

1984-01-01

Pressing device for producing compacts from source material in powder form, in particular pulverized nuclear reactor fuel having a die-plate contained in platen and a bore associated with a ram, for receiving source material powder, a filling shoe, and a reservoir for powder connected by a hose to the filling shoe. The device is characterized by a passing wheel in the filling shoe as filling aid means; a tube containing a feedscrew disposed between the reservoir and hose as metering means; the reservoir having a bottom part with a can type place-on part with an opening eccentric to the axis; a coupling part and a cover part are placed on the open part of the can, these parts are also provided with a passageway to the feedscrew eccentric to the longitudinal axis

Comparison of physical chemical properties of powders and respirable aerosols of industrial mixed uranium and plutonium oxide fuels

International Nuclear Information System (INIS)

Eidson, A.F.

1982-01-01

Studies were performed to characterize physical and chemical properties which may be important in determining the metabolism of accidentally released, inhaled aerosols of industrial mixed uranium and plutonium oxide fuels and to compare the properties of bulk powders and the respirable fraction they include. X-ray diffraction measurements showed that analysis of mixed-oxide powders from four process steps served to characterize their respirable fractions. IR spectroscopy was useful as a method to detect organic binders that were not observed by X-ray diffraction methods. Both X-ray diffraction and IR spectroscopy methods can be used in combination to identify the sources of a complex aerosol that might be released from more than one fabrication step. Isotopic distributions in powders and aerosols showed that information important for radiation dose to tissue calculations or Pu lung burden estimates can be obtained by analysis of powders. (U.K.)

Nuclear fuel elements

International Nuclear Information System (INIS)

Obara, Hiroshi.

1981-01-01

Purpose: To suppress iodine release thereby prevent stress corrosion cracks in fuel cans by dispersing ferrous oxide at the outer periphery of sintered uranium dioxide pellets filled and sealed within zirconium alloy fuel cans of fuel elements. Constitution: Sintered uranium dioxide pellets to be filled and sealed within a zirconium alloy fuel can are prepared either by mixing ferric oxide powder in uranium dioxide powder, sintering and then reducing at low temperature or by mixing iron powder in uranium dioxide powder, sintering and then oxidizing at low temperature. In this way, ferrous oxide is dispersed on the outer periphery of the sintered uranium dioxide pellets to convert corrosive fission products iodine into iron iodide, whereby the iodine release is suppressed and the stress corrosion cracks can be prevented in the fuel can. (Moriyama, K.)

Confirmation test of powder mixing process in J-MOX

International Nuclear Information System (INIS)

Ota, Hiroshi; Osaka, Shuichi; Kurita, Ichiro

2009-01-01

Japan Nuclear Fuel Ltd. (hereafter, JNFL) MOX Fuel Fabrication Plant (hereafter, J-MOX) is what fabricates MOX fuel for domestic light water power plants. Development of design concept of J-MOX was started mid 90's and the frame of J-MOX process was clarified around 2000 including adoption of MIMAS process as apart of J-MOX powder process. JNFL requires to take an answer to any technical question that has not been clarified ever before by world's MOX and/or Uranium fabricators before it commissions equipment procurement. J-MOX is to be constructed adjacent to the Rokkasho Reprocessing Plant (RRP) and to utilize MH-MOX powder recovered at RRP. The combination of the MIMAS process and the MH-MOX powder is what has never tried in the world. Therefore JNFL started a series of confirmation tests of which the most important is the powder test to confirm the applicability of MH-MOX powder to the MIMAS process. The MH-MOX powder, consisting of 50% plutonium oxide and 50% uranium oxide, originates JAEA development utilizing microwave heating (MH) technology. The powder test started with laboratory scale small equipment utilizing both uranium and the MOX powder in 2000, left a solution to tough problem such as powder adhesion onto equipment, and then was followed by a large scale equipment test again with uranium and the MOX powder. For the MOX test, actual size equipment within glovebox was manufactured and installed in JAEA plutonium fuel center in 2005, and based on results taken so far an understanding that the MIMAS equipment, with the MH-MOX powder, can present almost same quality MOX pellet as what is introduced as fabricated in Europe was developed. The test was finished at the end of Japanese fiscal year (JFY) 2007, and it was confirmed that the MOX pellets fabricated in this test were almost satisfied with the targeted specifications set for domestic LWR MOX fuels. (author)

Technological investigation for producing UO2 powder from ADU by using rotary furnace

International Nuclear Information System (INIS)

Pham Duc Thai; Ngo Trong Hiep; Dam Van Tien; Vu Quang Chat; Nguyen Duy Lam; Ngo Xuan Hung; Ngo Quang Hien; Tran Duy Hai; Nguyen Van Sinh

2003-01-01

Uranium dioxide powder UO 2 is main material for producing UO 2 fuel ceramic pellets. The technical characteristics of UO 2 powder directly affect on mechanical and physical characteristics of UO 2 fuel ceramic pellets. Project titled 'Technological investigation for producing UO 2 powder from ADU by using rotary furnace' with the code number BO/01/03-06 for two years 2001 and 2002, on purpose to step by step perfect the technology and equipments for producing UO 2 powder, that is as nuclear fuel. This UO 2 powder may be good material for producing UO 2 fuel ceramic pellets. The results had been achieved as follows: 1. Study on the perfection of the reduction process U 3 O 8 to UO 2 in the gas mixture of 3H 2 + N 2 in inactive condition. 2. Study, design and production of active device system called rotary furnace for manufacturing UO 2 powder from ADU. 3. Study on 4 steps of technology process: drying, calcination, reduction and stabilization of UO 2 powder in the system of rotary furnace from which obtained UO 2 with technical characteristics meeting basic criteria of UO 2 fuel powder. (author)

Melting of Uranium Metal Powders with Residual Salts

International Nuclear Information System (INIS)

Jin-Mok Hur; Dae-Seung Kang; Chung-Seok Seo

2007-01-01

The Advanced Spent Fuel Conditioning Process (ACP) of the Korea Atomic Energy Research Institute focuses on the conditioning of Pressurized Water Reactor spent oxide nuclear fuel. After the oxide reduction step of the ACP, the resultant metal powders containing ∼ 30 wt% residual LiCl-Li 2 O should be melted for a consolidation of the fine metal powders. In this study, we investigated the melting behaviors of uranium metal powders considering the effects of a LiCl-Li 2 O residual salt. (authors)

Low-enriched uranium-molybdenum fuel plate development

International Nuclear Information System (INIS)

Wiencek, T.C.; Prokofiev, I.G.

2000-01-01

To examine the fabricability of low-enriched uranium-molybdenum powders, full-size 450 x 60 x 0.5-mm (17.7 x 2.4 x 0.020-in.) fuel zone test plates loaded to 6 g U/cm 3 were produced. U-10 wt.% Mo powders produced by two methods, centrifugal atomization and grinding, were tested. These powders were supplied at no cost to Argonne National Laboratory by the Korean Atomic Energy Research Institute and Atomic Energy of Canada Limited, respectively. Fuel homogeneity indicated that both of the powders produced acceptable fuel plates. Operator skill during loading of the powder into the compacting die and fuel powder morphology were found to be important when striving to achieve homogeneous fuel distribution. Smaller, 94 x 22 x 0.6-mm (3.7 x 0.87 x 0.025-in.) fuel zone, test plates were fabricated using U-10 wt.% Mo foil disks instead of a conventional powder metallurgy compact. Two fuel plates of this type are currently undergoing irradiation in the RERTR-4 high-density fuel experiment in the Advanced Test Reactor. (author)

Optimization of Additive-Powder Characteristics for Metallic Micro-Cell UO{sub 2} Fuel Pellet Fabrication

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong-Joo; Kim, Keon Sik; Rhee, Young Woo; Kim, Jong Hun; Oh, Jang Soo; Yang, Jae Ho; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

The improvement in the thermal conductivity of the UO{sub 2} fuel pellet can enhance the fuel performance in various aspects. The mobility of the fission gases is reduced by the lower temperature gradient in the UO{sub 2} fuel pellet. That is to say, the capability of the fission gas retention of the fuel pellet can increase. In addition, the lower centerline temperature of the fuel pellet affects the accident tolerance for nuclear fuel as well as the enhancement of fuel safety and fuel pellet integrity under normal operation conditions. The nuclear reactor power can be uprated owing to the higher safety margin. Thus, many researches on enhancing the thermal conductivity of a nuclear fuel pellet for LWRs have been performed. Typically, an enhancement of the thermal conductivity of the UO{sub 2} fuel pellet can be obtained by the addition of a higher thermal conductive material in the fuel pellet. To maximize the effect of the thermal conductivity enhancement, a continuous and uniform channel of the thermal conductive material in the UO{sub 2} matrix must be formed. To enhance the thermal conductivity of a UO{sub 2} fuel pellet, the development of fabrication process of a Cr metallic micro-cell UO{sub 2} pellet with a continuous and uniform channel of the Cr metallic phase was carried out. The formation of the Cr-oxide phases was prevented and the uniformity of the Cr-metal phase distribution was enhanced simultaneously, through the optimization of the additive-powder characteristics. In the results, the Cr metallic micro-cell pellet with continuous and uniform Cr metallic channel could be obtained.

Ceramic UO2 powder production at Cameco Corporation

International Nuclear Information System (INIS)

Kwong, A.K.; Kuchurean, S.M.

1997-01-01

This presentation covers the various aspects of ceramic grade uranium dioxide (UO 2 ) powder production at Cameco Corporation and its use as fuel and blanket fuel for heavy-water and light-water reactors, respectively. In addition, it discusses the significant production variables that affect production and product quality. It also provides an insight into how various support groups such as Quality Assurance, Analytical Services, and Technology Development fit into the quality cycle and contribute to a successful operation. The ability of Cameco to identify, measure and control the physical and chemical properties of ceramic grade UO 2 has resulted in the production of uniform quality powder. This has meant that 100% of Cameco's ceramic grade UO 2 powder produced since mid-1989 has been accepted by the fuel manufacturers. (author)

30 CFR 56.6901 - Black powder.

Science.gov (United States)

2010-07-01

... flame; (ii) Within any building in which a fuel-fired or exposed-element electric heater is operating...; and (4) Opened only when the powder is being transferred to a blasthole or another container and only in locations not listed in paragraph (b)(3) of this section. (c) Black powder shall be transferred...

30 CFR 57.6901 - Black powder.

Science.gov (United States)

2010-07-01

... feet of any magazine or open flame; (ii) Within any building in which a fuel-fired or exposed-element electric heater is operating; or (iii) In an area where electrical or incandescent-particle sparks could result in powder ignition; and (4) Opened only when the powder is being transferred to a blasthole or...

Advanced research reactor fuel development

Energy Technology Data Exchange (ETDEWEB)

Kim, Chang Kyu; Pak, H. D.; Kim, K. H. [and others

2000-05-01

The fabrication technology of the U{sub 3}Si fuel dispersed in aluminum for the localization of HANARO driver fuel has been launches. The increase of production yield of LEU metal, the establishment of measurement method of homogeneity, and electron beam welding process were performed. Irradiation test under normal operation condition, had been carried out and any clues of the fuel assembly breakdown was not detected. The 2nd test fuel assembly has been irradiated at HANARO reactor since 17th June 1999. The quality assurance system has been re-established and the eddy current test technique has been developed. The irradiation test for U{sub 3}Si{sub 2} dispersed fuels at HANARO reactor has been carried out in order to compare the in-pile performance of between the two types of U{sub 3}Si{sub 2} fuels, prepared by both the atomization and comminution processes. KAERI has also conducted all safety-related works such as the design and the fabrication of irradiation rig, the analysis of irradiation behavior, thermal hydraulic characteristics, stress analysis for irradiation rig, and thermal analysis fuel plate, for the mini-plate prepared by international research cooperation being irradiated safely at HANARO. Pressure drop test, vibration test and endurance test were performed. The characterization on powders of U-(5.4 {approx} 10 wt%) Mo alloy depending on Mo content prepared by rotating disk centrifugal atomization process was carried out in order to investigate the phase stability of the atomized U-Mo alloy system. The {gamma}-U phase stability and the thermal compatibility of atomized U-16at.%Mo and U-14at.%Mo-2at.%X(: Ru, Os) dispersion fuel meats at an elevated temperature have been investigated. The volume increases of U-Mo compatibility specimens were almost the same as or smaller than those of U{sub 3}Si{sub 2}. However the atomized alloy fuel exhibited a better irradiation performance than the comminuted alloy. The RERTR-3 irradiation test of nano

Development of Nitride Coating Using Atomic Layer Deposition for Low-Enriched Uranium Fuel Powder

Science.gov (United States)

Bhattacharya, Sumit

High-performance research reactors require fuel that operates at high specific power and can withstand high fission density, but at relatively low temperatures. The design of the research reactor fuels is done for efficient heat emission, and consists of assemblies of thin-plates cladding made from aluminum alloy. The low-enriched fuels (LEU) were developed for replacing high-enriched fuels (HEU) for these reactors necessitates a significantly increased uranium density in the fuel to counterbalance the decrease in enrichment. One of the most promising new fuel candidate is U-Mo alloy, in a U-Mo/Al dispersion fuel form, due to its high uranium loading as well as excellent irradiation resistance performance, is being developed extensively to convert from HEU fuel to LEU fuel for high-performance research reactors. However, the formation of an interaction layer (IL) between U-Mo particles and the Al matrix, and the associated pore formation, under high heat flux and high burnup conditions, degrade the irradiation performance of the U-Mo/Al dispersion fuel. From the recent tests results accumulated from the surface engineering of low enriched uranium fuel (SELENIUM) and MIR reactor displayed that a surface barrier coating like physical vapor deposited (PVD) zirconium nitride (ZrN) can significantly reduce the interaction layer. The barrier coating performed well at low burn up but above a fluence rate of 5x 1021 ions/cm2 the swelling reappeared due to formation interaction layer. With this result in mind the objective of this research was to develop an ultrathin ZrN coating over particulate uranium-molybdenum nuclear fuel using a modified savannah 200 atomic layer deposition (ALD) system. This is done in support of the US Department of Energy's (DOE) effort to slow down the interaction at fluence rate and reach higher burn up for high power research reactor. The low-pressure Savannah 200 ALD system is modified to be designed as a batch powder coating system using the

Fabricating solid carbon porous electrodes from powders

Science.gov (United States)

Kaschmitter, James L.; Tran, Tri D.; Feikert, John H.; Mayer, Steven T.

1997-01-01

Fabrication of conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive dionization, and waste treatment. Electrodes fabricated from low surface area (Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon compositives with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to be high surface area carbons, fuel cell electrodes can be produced.

MOX fuel fabrication technology in J-MOX

International Nuclear Information System (INIS)

Osaka, Shuichi; Yoshida, Ryouichi; Yamazaki, Yukiko; Ikeda, Hiroyuki

2014-01-01

Japan Nuclear Fuel Ltd. (JNFL) has constructed JNFL MOX Fuel Fabrication Plant (J-MOX) since 2010. The MIMAS process has been introduced in the powder mixing process from AREVA NC considering a lot of MOX fuel fabrication experiences at MELOX plant in France. The feed material of Pu for J-MOX is MH-MOX powder from Rokkasho Reprocessing Plant (RRP) in Japan. The compatibility of the MH-MOX powder with the MIMAS process was positively evaluated and confirmed in our previous study. This paper describes the influences of the UO2 powder and the recycled scrap powder on the MOX pellet density. (author)

Preparation techniques for ceramic waste form powder

International Nuclear Information System (INIS)

Hash, M.C.; Pereira, C.; Lewis, M.A.

1997-01-01

The electrometallurgical treatment of spent nuclear fuels result in a chloride waste salt requiring geologic disposal. Argonne National Laboratory (ANL) is developing ceramic waste forms which can incorporate this waste. Currently, zeolite- or sodalite-glass composites are produced by hot isostatic pressing (HIP) techniques. Powder preparations include dehydration of the raw zeolite powders, hot blending of these zeolite powders and secondary additives. Various approaches are being pursued to achieve adequate mixing, and the resulting powders have been HIPed and characterized for leach resistance, phase equilibria, and physical integrity

Concept and nuclear performance of direct-enrichment fusion breeder blanket using UO2 powder

International Nuclear Information System (INIS)

Oka, Yoshiaki; Kasahara, Takayasu; An, Shigehiro

1985-01-01

A new concept is presented for direct enrichment of fissile fuel in the blanket of a fusion-fission hybrid reactor. The enriched fuel produced by this means can be used in fission reactors without reprocessing. The outstanding feature of the concept is the powdered form in which UO 2 fuel is placed in the reactor blanket, where it is irradiated to the requisite enrichment for use as fuel in burner reactor, e.g. 3%. After removal from blanket, the powder is mixed to homogenize the enrichment. Fuel pellets and assemblies are then fabricated from the powder without reprocessing. The concept of irradiating UO 2 in powder eliminates the problems of spatial nonuniformity in fissile enrichment, and of radiation damage to fuel clad, encountered in attempting to enrich prefabricated fuel. Powder mixing for homogenization brings the additional benefit of removing volatile fission products. Also burnable poison can be added, as necessary, after irradiation. An extensive neutronic parameter survey showed that the optimum blanket arrangement for this enrichment concept is one presenting a fission suppressing configuration and with beryllium adopted as moderator. By this arrangement, the average 239 Pu enrichment obtained on the natural UO 2 fuel in the blanket reaches 3% after only 0.56 MW.yr/m"2 exposure. A conceptual design is presented of the blanket, together with associated fusion breeder, from which, practical application of the concept is shown to be promising. (author)

The compatibility of stainless steels with particles and powders of uranium carbide and low-sulphur UCS fuels

International Nuclear Information System (INIS)

Venter, S.

1978-05-01

Slightly hyperstoichiometric (U,Pu)C is a potential nuclear fuel for fast breeder reactors. The excess carbon above the stoichiometric amount results in a higher carbon activity in the fuel, and carbon is transferred to the stainless steel cladding, resulting in embrittlement of the cladding. It is with this problem of carbon transfer from the fuel to the cladding that this thesis is concerned. For practical reasons, UC and not (U,Pu)C was used as the fuel. The theory of decarburisation of carbide fuel and the carburisation of stainless steel, the facilities constructed for the project at the Atomic Energy Board, and the experimental techniques used, including preparation of the fuels, are discussed. The effect of a number of variables of uranium carbide fuel on its compatibility behaviour with stainless steels was investigated, as well as the effect om microstructure and type of stainless steel (304, 304 L and 316) on the rate of carburisation. These studies can be briefly summarised under the following headings: powder-particle size; surface oxidation of uranium carbide; preparation temperature of uranium carbide; low sulfur UCS fuels; uranium sulfide and the microstructure and type of steel. The author concludes that: the effect of surface oxidation and particle size must be taken into account when evaluating out-of-pile tests; the possible effects of surface oxidation must be taken into account when considering vibro-compacted carbide fuels; there is no advantage in replacing a fraction of the carbon atoms by sulphur atoms in slightly hyperstoichiometric carbide fuels, and the type and thermo-mechanical treatment of the stainless steel used as cladding material in a fuel pin is not important as far as the rate of carburisation by the fuel is concerned

Synthetic nanocomposite MgH2/5 wt. % TiMn2 powders for solid-hydrogen storage tank integrated with PEM fuel cell.

Science.gov (United States)

El-Eskandarany, M Sherif; Shaban, Ehab; Aldakheel, Fahad; Alkandary, Abdullah; Behbehani, Montaha; Al-Saidi, M

2017-10-16

Storing hydrogen gas into cylinders under high pressure of 350 bar is not safe and still needs many intensive studies dedic ated for tank's manufacturing. Liquid hydrogen faces also severe practical difficulties due to its very low density, leading to larger fuel tanks three times larger than traditional gasoline tank. Moreover, converting hydrogen gas into liquid phase is not an economic process since it consumes high energy needed to cool down the gas temperature to -252.8 °C. One practical solution is storing hydrogen gas in metal lattice such as Mg powder and its nanocomposites in the form of MgH 2 . There are two major issues should be solved first. One related to MgH 2 in which its inherent poor hydrogenation/dehydrogenation kinetics and high thermal stability must be improved. Secondly, related to providing a safe tank. Here we have succeeded to prepare a new binary system of MgH 2 /5 wt. % TiMn 2 nanocomposite powder that show excellent hydrogenation/dehydrogenation behavior at relatively low temperature (250 °C) with long cycle-life-time (1400 h). Moreover, a simple hydrogen storage tank filled with our synthetic nanocomposite powders was designed and tested in electrical charging a battery of a cell phone device at 180 °C through a commercial fuel cell.

Overview of chemical characterization of FBTR fuel

International Nuclear Information System (INIS)

Venkatesan, V.; Nandi, C.; Patil, A.B.; Prakash, Amrit; Khan, K.B.; Arun Kumar

2015-01-01

Uranium Plutonium mixed carbide fuel is the driver fuel for Fast Breeder Test Reactor (FBTR) at IGCAR. The fuel is being fabricated at Radiometallurgy Division, BARC by conventional powder metallurgy route. During the fabrication of fuel, chemical quality control of process intermediates is very important to reach stringent specification of the final fuel product. Different steps are involved in the fabrication of uranium-plutonium carbide (MC) for FBTR. The main steps in the fabrication of MC fuel pellets are carbothermic reduction (CR) of mixture of uranium oxide, plutonium oxide and graphite powder to prepare MC clinkers, crushing and milling of MC clinkers and consolidation of MC powders into fuel pellets and sintering. As a part of process control, analysis of uranium (U), plutonium (Pu), carbon in oxide graphite mixture and U, Pu, carbon, oxygen, nitrogen, MC, M 2 C 3 contents in mixed carbide powder (MC clinkers) are carried out at our laboratory. Analysis of U, Pu, carbon, oxygen, nitrogen, MC and M 2 C 3 contents in mixed carbide sintered pellets are carried out as a part of quality control. This paper describes an overview of analytical instruments used during chemical quality control of mixed carbide fuel

Set up of Uranium-Molybdenum powder production (HMD process)

International Nuclear Information System (INIS)

Lopez, Marisol; Pasqualini, Enrique E.; Gonzalez, Alfredo G.

2003-01-01

Powder metallurgy offers different alternatives for the production of Uranium-Molybdenum (UMo) alloy powder in sizes smaller than 150 microns. This powder is intended to be used as a dispersion fuel in an aluminum matrix for research, testing and radioisotopes production reactors (MTR). A particular process of massive hydriding the UMo alloy in gamma phase has been developed. This work describes the final adjustments of process variables to obtain UMo powder by hydriding-milling-de hydriding (HMD) and its capability for industrial scaling up. (author)

Ultrafine hydrogen storage powders

Science.gov (United States)

Anderson, Iver E.; Ellis, Timothy W.; Pecharsky, Vitalij K.; Ting, Jason; Terpstra, Robert; Bowman, Robert C.; Witham, Charles K.; Fultz, Brent T.; Bugga, Ratnakumar V.

2000-06-13

A method of making hydrogen storage powder resistant to fracture in service involves forming a melt having the appropriate composition for the hydrogen storage material, such, for example, LaNi.sub.5 and other AB.sub.5 type materials and AB.sub.5+x materials, where x is from about -2.5 to about +2.5, including x=0, and the melt is gas atomized under conditions of melt temperature and atomizing gas pressure to form generally spherical powder particles. The hydrogen storage powder exhibits improved chemcial homogeneity as a result of rapid solidfication from the melt and small particle size that is more resistant to microcracking during hydrogen absorption/desorption cycling. A hydrogen storage component, such as an electrode for a battery or electrochemical fuel cell, made from the gas atomized hydrogen storage material is resistant to hydrogen degradation upon hydrogen absorption/desorption that occurs for example, during charging/discharging of a battery. Such hydrogen storage components can be made by consolidating and optionally sintering the gas atomized hydrogen storage powder or alternately by shaping the gas atomized powder and a suitable binder to a desired configuration in a mold or die.

Ceramic grade (U,Pu)O2 powder fabrication

International Nuclear Information System (INIS)

Cristallini, O.A.; Villegas de Maroto, Marina; De Pino, J.I.; Osuna, H.A.

1980-01-01

Ceramic grade UO 2 powder was obtained by the homogeneous precipitation method. This procedure was afterwards applied to the fabrication of ceramic grade (U,Pu)O 2 powders, and mixed oxide powders with Pu content ranging from 0.7 to 16% were obtained. The obtainment of mixed ceramic oxides as well as the recuperation of fabrication scraps were developed in three steps: 1)study of the process of homogeneous precipitation of ammonium diuranate (ADU); 2) co-precipitation of ADU/PuO 2 .H 2 O for Pu concentrations of 0.6 and 6.8; 3) the thermal conditioning to mixed oxide (U,Pu)O 2 powders. The experimental procedure involves the following steps: preparation of the PuO 2 (NO 3 ) 4 solution; co-precipitation of the PuO 2 (NO 3 ) 2 solution with an UO 2 (NO 3 ) 2 solution; filtration and drying of the precipitate, thermal treatment and finally, mixing, pressing and sintering of the (U,Pu)O 2 and Nukem UO 2 powder with a 0. of zinc stearate. Different controls were made by means of physical, chemical and ceramographic tests. This method can be used for the fabrication of fast reactor fuels or, previous mechanical dispersion in UO 2 powder, for the fabrication of thermal reactors fuels. (M.E.L.) [es

Comparison of The Performance of Proton Exchange Membrane Fuel Cell (PEMFC Electrodes with Different Carbon Powder Content and Methods of Manufacture

Directory of Open Access Journals (Sweden)

Dedi Rohendi

2016-11-01

Full Text Available Carbon powder in the gas diffusion layer (GDL contained in the membrane electrode assembly (MEA has an important role in the flow of electrons and reactant gas. Meanwhile, the method of making the electrode is one of the many studies conducted to determine the most appropriate method to use. Comparative study of the performance of proton exchange membrane fuel cell (PEMFC electrodes with different carbon powder content (vulcan XC-72 in the GDL and methods of manufacture of the electrode between casting and spraying method has been carried out. The spraying method consists of one layer and three layer of catalyst layer (CL. The content of carbon powder in the GDL as much as 3 mg cm-2 has a better performance compared to 1.5 mg cm-2 with an increase of 177.78% current density at 0.6 V. Meanwhile, the manufacture of CL with three-layer spraying method has better performance compared with one-layer spraying and casting method.

Fabrication of simulated DUPIC fuel

Science.gov (United States)

Kang, Kweon Ho; Song, Ki Chan; Park, Hee Sung; Moon, Je Sun; Yang, Myung Seung

2000-12-01

Simulated DUPIC fuel provides a convenient way to investigate the DUPIC fuel properties and behavior such as thermal conductivity, thermal expansion, fission gas release, leaching, and so on without the complications of handling radioactive materials. Several pellets simulating the composition and microstructure of DUPIC fuel are fabricated by resintering the powder, which was treated through OREOX process of simulated spent PWR fuel pellets, which had been prepared from a mixture of UO2 and stable forms of constituent nuclides. The key issues for producing simulated pellets that replicate the phases and microstructure of irradiated fuel are to achieve a submicrometre dispersion during mixing and diffusional homogeneity during sintering. This study describes the powder treatment, OREOX, compaction and sintering to fabricate simulated DUPIC fuel using the simulated spent PWR fuel. The homogeneity of additives in the powder was observed after attrition milling. The microstructure of the simulated spent PWR fuel agrees well with the other studies. The leading structural features observed are as follows: rare earth and other oxides dissolved in the UO2 matrix, small metallic precipitates distributed throughout the matrix, and a perovskite phase finely dispersed on grain boundaries.

Homogeneous forming technology of composite materials and its application to dispersion nuclear fuel

International Nuclear Information System (INIS)

Hong, Soon Hyun; Ryu, Ho Jin; Sohn, Woong Hee; Kim, Chang Kyu

1997-01-01

Powder metallurgy processing technique of metal matrix composites is reviewed and its application to process homogeneous dispersion nuclear fuel is considered. The homogeneous mixing of reinforcement with matrix powders is very important step to process metal matrix composites. The reinforcement with matrix powders is very important step to process metal matrix composites. The reinforcement can be ceramic particles, whiskers or chopped fibers having high strength and high modulus. The blended powders are consolidated into billets and followed by various deformation processing, such as extrusion, forging, rolling or spinning into final usable shapes. Dispersion nuclear fuel is a class of metal matrix composite consisted of dispersed U-compound fuel particles and metallic matrix. Dispersion nuclear fuel is fabricated by powder metallurgy process such as hot pressing followed by hot extrusion, which is similar to that of SiC/Al metal matrix composite. The fabrication of homogeneous dispersion nuclear fuel is very difficult mainly due to the inhomogeneous mixing characteristics of the powders from quite different densities between uranium alloy powders and aluminum powders. In order to develop homogeneous dispersion nuclear fuel, it is important to investigate the effect of powder characteristics and mixing techniques on homogeneity of dispersion nuclear fuel. An new quantitative analysis technique of homogeneity is needed to be developed for more accurate analysis of homogeneity in dispersion nuclear fuel. (author). 28 refs., 7 figs., 1tab

Status of the atomized uranium silicide fuel development at KAERI

Energy Technology Data Exchange (ETDEWEB)

Kim, C.K.; Kim, K.H.; Park, H.D.; Kuk, I.H. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1997-08-01

While developing KMRR fuel fabrication technology an atomizing technique has been applied in order to eliminate the difficulties relating to the tough property of U{sub 3}Si and to take advantage of the rapid solidification effect of atomization. The comparison between the conventionally comminuted powder dispersion fuel and the atomized powder dispersion fuel has been made. As the result, the processes, uranium silicide powdering and heat treatment for U{sub 3}Si transformation, become simplified. The workability, the thermal conductivity and the thermal compatibility of fuel meat have been investigated and found to be improved due to the spherical shape of atomized powder. In this presentation the overall developments of atomized U{sub 3}Si dispersion fuel and the planned activities for applying the atomizing technique to the real fuel fabrication are described.

Synthesis of LaCoO{sub 3} nano-powders by aqueous gel-casting for intermediate temperature solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Cheng, Chia Siang; Zhang, Lan; Jiang, San Ping [School of Mechanical and Aerospace Engineering, Nanyang Technological University (Singapore); Zhang, Yu.Jun [Key Lab for Liquid Structure and Heredity of Ministry of Education, School of Materials Science and Engineering, Shandong University, Jinan (China)

2008-04-15

LaCoO{sub 3} (LC) perovskite powders for intermediate temperature solid oxide fuel cells (IT-SOFCs) are synthesized by a simple and cost-effective aqueous gel-casting technique using metal nitrates as raw materials. Effect of the ratio of organic precursors (acrylamide (AM) monomer and N,N'-Methylenebisacrylamide (MBAM) crosslinker) to metal nitrates (lanthanum nitrate, cobalt nitrate) and the ratio of AM to MBAM on the particle size are investigated in detail. TEM results indicate that the particle size of LC nano-powders is in the range of 31-60 nm and decreases with increasing ratio of organic precursor to metal nitrates but is not affected by the ratio of AM to MBAM. Preliminary results show that the nano-structured electrode approach based on wet impregnation is effective to combine the high electrocatalytic activity of LC nano-powders and the structural stability of La{sub 0.72}Sr{sub 0.18}MnO{sub 3} {sub -} {sub {delta}} (LSM) electrodes for the development of IT-SOFC cathodes. (author)

Synthesis of nano-sized hydroxyapatite powders through solution combustion route under different reaction conditions

International Nuclear Information System (INIS)

Ghosh, Samir Kumar; Roy, Sujit Kumar; Kundu, Biswanath; Datta, Someswar; Basu, Debabrata

2011-01-01

Calcium hydroxyapatite, Ca 10 (PO 4 ) 6 (OH) 2 (HAp) was synthesized by combustion in the aqueous system containing calcium nitrate-diammonium hydrogen orthophosphate with urea and glycine as fuels. These ceramics are important materials for biomedical applications. Thermo-gravimetric and differential thermal analysis were employed to understand the nature of synthesis process during combustion. Effects of different process parameters namely, nature of fuel (urea and glycine), fuel to oxidizer ratio (0.6-4.0) and initial furnace temperature (300-700 o C) on the combustion behavior as well as physical properties of as-formed powders were investigated. A series of combustion reactions were carried out to optimize the reaction parameters for synthesis of nano-sized HAp powders. The combustion temperature (T f ) for the oxidant and fuels were calculated to be 896 deg. C and 1035 deg. C for the stoichiometric system of urea and glycine respectively. The stoichiometric glycine-calcium nitrate produced higher flame temperature (both calculated and measured) and powder with lower specific surface area (8.75 m 2 /g) compared to the stoichiometric urea-calcium nitrate system (10.50 m 2 /g). Fuel excess combustion in both glycine and urea produced powders with higher surface area. Nanocrystalline HAp powder could be synthesized in situ with a large span of fuel to oxidizer ratio (φ) in case of urea system (0.8 < φ < 4) and (0.6 < φ < 1.5) for the glycine system. Calcium hydroxyapatite particles having diameters ranging between 20 nm and 120 nm could be successfully synthesized through optimized process variable.

Synthesis and characterization of scandia ceria stabilized zirconia powders prepared by polymeric precursor method for integration into anode-supported solid oxide fuel cells

Science.gov (United States)

Tu, Hengyong; Liu, Xin; Yu, Qingchun

2011-03-01

Scandia ceria stabilized zirconia (10Sc1CeSZ) powders are synthesized by polymeric precursor method for use as the electrolyte of anode-supported solid oxide fuel cell (SOFC). The synthesized powders are characterized in terms of crystalline structure, particle shape and size distribution by X-ray diffraction (XRD), transmission electron microscopy (TEM) and photon correlation spectroscopy (PCS). 10Sc1CeSZ electrolyte films are deposited on green anode substrate by screen-printing method. Effects of 10Sc1CeSZ powder characteristics on sintered films are investigated regarding the integration process for application as the electrolytes in anode-supported SOFCs. It is found that the 10Sc1CeSZ films made from nano-sized powders with average size of 655 nm are very porous with many open pores. In comparison, the 10Sc1CeSZ films made from micron-sized powders with average size of 2.5 μm, which are obtained by calcination of nano-sized powders at higher temperatures, are much denser with a few closed pinholes. The cell performances are 911 mW cm-2 at the current density of 1.25 A cm-2 and 800 °C by application of Ce0.8Gd0.2O2 (CGO) barrier layer and La0.6Sr0.4CoO3 (LSC) cathode.

General-purpose heat source development. Phase II: conceptual designs

International Nuclear Information System (INIS)

Snow, E.C.; Zocher, R.W.; Grinberg, I.M.; Hulbert, L.E.

1978-11-01

Basic geometric module shapes and fuel arrays were studied to determine how well they could be expected to meet the General Purpose Heat Source (GPHS) design requirements. Seven conceptual designs were selected, detailed drawings produced, and these seven concepts analyzed. Three of these design concepts were selected as GPHS Trial Designs to be reanalyzed in more detail and tested. The geometric studies leading to the selection of the seven conceptual designs, the analyses of these designs, and the selection of the three trial designs are discussed

Transport experience of new ''TNF-XI'' powder package

International Nuclear Information System (INIS)

Nomura, I.; Fujiwara, T.; Naigeon, P.

2004-01-01

Since the Tokai criticality accident in 1999, there has been no specialized manufacturer conducting uranium re-conversion in Japan. For this reason, Nuclear Fuel Industries, Ltd. (NFI) imports from overseas almost all the uranium oxide powder used for manufacturing pellets for nuclear fuel assemblies. To date, an NT-IX package has been used for transporting the uranium oxide powder. However, due to the adoption of IAEA TS-R-1 into Japanese domestic regulations, we have begun to use a new TNF-XI powder package because the NT-IX package can suffer major deformation under the drop test III condition. The TNF-XI package was jointly developed by COGEMA LOGISTICS of France and NFI from 2000, and started to be used for actual transportation in 2003. This package has improved transport efficiency, handling operability and safety performance in comparison to its predecessor. This paper describes the characteristics of the new TNF-XI package and its actual transportation records and performance

Design of a uranium-dioxide powder spheroidization system by plasma processing

Science.gov (United States)

Cavender, Daniel

The plasma spheroidization system (PSS) is the first process in the development of a tungsten-uranium dioxide (W-UO2) ceramic-metallic (cermet) fuel for nuclear thermal rocket (NTR) propulsion. For the purposes of fissile fuel retention, UO2 spheroids ranging in size from 50 - 100 micrometers (μm) in diameter will be encapsulated in a tungsten shell. The PSS produces spherical particles by melting angular stock particles in an argon-hydrogen plasma jet where they become spherical due to surface tension. Surrogate CeO 2 powder was used in place of UO2 for system and process parameter development. Stock and spheroidized powders were micrographed using optical and scanning electron microscopy and evaluated by statistical methods to characterize and compare the spherocity of pre and post process powders. Particle spherocity was determined by irregularity parameter. Processed powders showed a statistically significant improvement in spherocity, with greater that 60% of the examined particles having an irregularity parameter of equal to or lower than 1.2, compared to stock powder.

Powder metallurgy development at SRL

International Nuclear Information System (INIS)

Peacock, H.B.

1978-01-01

Fuel for Savannah River Plant (SRP) reactors consists of extruded tubes with aluminum--uranium alloy cores clad with 8001 aluminum. The 235 U in the fuel is periodically recovered and recycled in new fuel assemblies. The buildup of 236 U in the enriched uranium requires increased total uranium contents to maintain reactivity in existing assembly designs. High level waste production from these tubes is proportional to the aluminum content; therefore, appreciable radioactive waste reductions result from lower aluminum--uranium ratios and thinner clad tubes. The casting process now used for fuel cores is limited to below 40 wt % U because of the reduced fabricability of high uranium alloys. To increase tube loading and reduce aluminum, the U 3 O 8 -Al powder metallurgy (P/M) process for fuel tubes is under development. Several fabricaion and irradiaion tests have been made using production conditions. Both small scale and production tests carried out at SRL for high-density P/M fuel development are discussed

Properties and sinterability of wet and dry attrition-milled OREOXed powder

International Nuclear Information System (INIS)

Lee, J. W.; Kim, J. H.; Kim, W. K.; Park, K. I.; Lee, J. W.

2001-01-01

The powder properties and sinterability were investigated with the powder prepared by wet and dry attrition milling of OREOX-treated powder. The OREOX-treated powder was prepared from the simulated spent fuel. Powder having less than 1 μm of average particle size could be obtained by dry milling, but not be obtained by wet milling. Thus, specific surface area of dry milled powder was higher than that of wet milled powder. With increasing of milling time, dry milled powder formed dense agglomerate while wet milled powder showed loose agglomerate. The pellets with higher than 95% T.D. of sintered density and larger than 7 μm of grain size were made with the milled powder regardless of milling method. The milling time in wet milling has greatly improved the sinterability. The pellets produced with dry milled powder have higher sintered density and larger grain size

Tailored Core Shell Cathode Powders for Solid Oxide Fuel Cells

Energy Technology Data Exchange (ETDEWEB)

Swartz, Scott [NexTech Materials, Ltd.,Lewis Center, OH (United States)

2015-03-23

In this Phase I SBIR project, a “core-shell” composite cathode approach was evaluated for improving SOFC performance and reducing degradation of lanthanum strontium cobalt ferrite (LSCF) cathode materials, following previous successful demonstrations of infiltration approaches for achieving the same goals. The intent was to establish core-shell cathode powders that enabled high performance to be obtained with “drop-in” process capability for SOFC manufacturing (i.e., rather than adding an infiltration step to the SOFC manufacturing process). Milling, precipitation and hetero-coagulation methods were evaluated for making core-shell composite cathode powders comprised of coarse LSCF “core” particles and nanoscale “shell” particles of lanthanum strontium manganite (LSM) or praseodymium strontium manganite (PSM). Precipitation and hetero-coagulation methods were successful for obtaining the targeted core-shell morphology, although perfect coverage of the LSCF core particles by the LSM and PSM particles was not obtained. Electrochemical characterization of core-shell cathode powders and conventional (baseline) cathode powders was performed via electrochemical impedance spectroscopy (EIS) half-cell measurements and single-cell SOFC testing. Reliable EIS testing methods were established, which enabled comparative area-specific resistance measurements to be obtained. A single-cell SOFC testing approach also was established that enabled cathode resistance to be separated from overall cell resistance, and for cathode degradation to be separated from overall cell degradation. The results of these EIS and SOFC tests conclusively determined that the core-shell cathode powders resulted in significant lowering of performance, compared to the baseline cathodes. Based on the results of this project, it was concluded that the core-shell cathode approach did not warrant further investigation.

Babcock and Wilcox plate fabrication experience with uranium silicide spherical fuel

International Nuclear Information System (INIS)

Todd, Lawrence E.; Pace, Brett W.

1996-01-01

This report is written to present the fuel fabrication experience of Babcock and Wilcox using atomized spherical uranium silicide powder. The intent is to demonstrate the ability to fabricate fuel plates using spherical powder and to provide useful information proceeding into the next phase of work using this type of fuel. The limited quantity of resources- spherical powder and time, did not allow for much process optimizing in this work scope. However, the information contained within provides optimism for the future of spherical uranium silicide fuel plate fabrication at Babcock and Wilcox.The success of assembling fuel elements with spherical powder will enable Babcock and Wilcox to reduce overall costs to its customers while still maintaining our reputation for providing high quality research and test reactor products. (author)

Environmental assessment of general-purpose heat source safety verification testing

International Nuclear Information System (INIS)

1995-02-01

This Environmental Assessment (EA) was prepared to identify and evaluate potential environmental, safety, and health impacts associated with the Proposed Action to test General-Purpose Heat Source (GPHS) Radioisotope Thermoelectric Generator (RTG) assemblies at the Sandia National Laboratories (SNL) 10,000-Foot Sled Track Facility, Albuquerque, New Mexico. RTGs are used to provide a reliable source of electrical power on board some spacecraft when solar power is inadequate during long duration space missions. These units are designed to convert heat from the natural decay of radioisotope fuel into electrical power. Impact test data are required to support DOE's mission to provide radioisotope power systems to NASA and other user agencies. The proposed tests will expand the available safety database regarding RTG performance under postulated accident conditions. Direct observations and measurements of GPHS/RTG performance upon impact with hard, unyielding surfaces are required to verify model predictions and to ensure the continual evolution of the RTG designs that perform safely under varied accident environments. The Proposed Action is to conduct impact testing of RTG sections containing GPHS modules with simulated fuel. End-On and Side-On impact test series are planned

Development of a Wood Powder Fuelled 35 kW Stirling CHP Unit

DEFF Research Database (Denmark)

Pålsson, M.; Carlsen, Henrik

2003-01-01

For biomass fuelled CHP in sizes below 100 kW, Stirling engines are the only feasible alternative today. Using wood powder as fuel, the Stirling engine can be heated directly by the flame like when using a gaseous or liquid fuel burner. However, the combustion chamber will have to be much larger...... recirculation (CGR) a smaller air preheater can be used, while system efficiency will increase compared with using excess air for flame cooling. In a three-year project, a wood powder fuelled Stirling engine CHP unit will be developed and run in field test. The project will use the double-acting four......-cylinder Stirling engine SM3D with an electric output of 35 kW. This engine is a further development of the engine SM3B that has been developed at the Technical University of Denmark. The engine heater is being adapted for use with wood powder as fuel. During a two-year period a combustion system for this engine...

Method of manufacturing nuclear fuel pellet

International Nuclear Information System (INIS)

Oguma, Masaomi; Masuda, Hiroshi; Hirai, Mutsumi; Tanabe, Isami; Yuda, Ryoichi.

1989-01-01

In a method of manufacturing nuclear fuel pellets by compression molding an oxide powder of nuclear fuel material followed by sintering, a metal nuclear material is mixed with an oxide powder of the nuclear fuel material. As the metal nuclear fuel material, whisker or wire-like fine wire or granules of metal uranium can be used effectively. As a result, a fuel pellet in which the metal nuclear fuel is disposed in a network-like manner can be obtained. The pellet shows a great effect of preventing thermal stress destruction of pellets upon increase of fuel rod power as compared with conventional pellets. Further, the metal nuclear fuel material acts as an oxygen getter to suppress the increase of O/M ratio of the pellets. Further, it is possible to reduce the swelling of pellet at high burn-up degree. (T.M.)

An Experiment on the Carbonization of Fuel Compact Matrix Graphite for HTGR

International Nuclear Information System (INIS)

Lee, Young Woo; Kim, Joo Hyoung; Cho, Moon Sung

2012-01-01

The fuel element for HTGR is manufactured by mixing coated fuel particles with matrix graphite powder and forming into either pebble type or cylindrical type compacts depending on their use in different HTGR cores. The coated fuel particle, the so-called TRISO particle, consists of 500-μm spherical UO 2 particles coated with the low density buffer Pyrolytic Carbon (PyC) layer, the inner and outer high density PyC layer and SiC layer sandwiched between the two inner and outer PyC layers. The coated TRISO particles are mixed with a properly prepared matrix graphite powder, pressed into a spherical shape or a cylindrical compact, and finally heat-treated at about 1800 .deg. C. These fuel elements can have different sizes and forms of compact. The basic steps for manufacturing a fuel element include preparation of graphite matrix powder, over coating the fuel particles, mixing the fuel particles with a matrix powder, carbonizing green compact, and the final high-temperature heat treatment of the carbonized fuel compact. The carbonization is a process step where the binder that is incorporated during the matrix graphite powder preparation step is evaporated and the residue of the binder is carbonized during the heat treatment at about 1073 K, In order to develop a fuel compact fabrication technology, and for fuel matrix graphite to meet the required material properties, it is of extreme importance to investigate the relationship among the process parameters of the matrix graphite powder preparation, fabrication parameters of fuel element green compact and the carbonization condition, which has a strong influence on further steps and the material properties of fuel element. In this work, the carbonization behavior of green compact samples prepared from the matrix graphite powder mixtures with different binder materials was investigated in order to elucidate the behavior of binders during the carbonization heat treatment by analyzing the change in weight, density and its

Advanced Research Reactor Fuel Development

Energy Technology Data Exchange (ETDEWEB)

Kim, C. K.; Park, H. D.; Kim, K. H. (and others)

2006-04-15

RERTR program for non-proliferation has propelled to develop high-density U-Mo dispersion fuels, reprocessable and available as nuclear fuel for high performance research reactors in the world. As the centrifugal atomization technology, invented in KAERI, is optimum to fabricate high-density U-Mo fuel powders, it has a great possibility to be applied in commercialization if the atomized fuel shows an acceptable in-reactor performance in irradiation test for qualification. In addition, if rod-type U-Mo dispersion fuel is developed for qualification, it is a great possibility to export the HANARO technology and the U-Mo dispersion fuel to the research reactors supplied in foreign countries in future. In this project, reprocessable rod-type U-Mo test fuel was fabricated, and irradiated in HANARO. New U-Mo fuel to suppress the interaction between U-Mo and Al matrix was designed and evaluated for in-reactor irradiation test. The fabrication process of new U-Mo fuel developed, and the irradiation test fuel was fabricated. In-reactor irradiation data for practical use of U-Mo fuel was collected and evaluated. Application plan of atomized U-Mo powder to the commercialization of U-Mo fuel was investigated.

Small Stirling dynamic isotope power system for robotic space missions

International Nuclear Information System (INIS)

Bents, D.J.

1992-08-01

The design of a multihundred-watt Dynamic Isotope Power System (DIPS), based on the US Department of Energy (DOE) General Purpose Heat Source (GPHS) and small (multihundred-watt) free-piston Stirling engine (FPSE), is being pursued as a potential lower cost alternative to radioisotope thermoelectric generators (RTG's). The design is targeted at the power needs of future unmanned deep space and planetary surface exploration missions ranging from scientific probes to Space Exploration Initiative precursor missions. Power level for these missions is less than a kilowatt. The incentive for any dynamic system is that it can save fuel and reduce costs and radiological hazard. Unlike DIPS based on turbomachinery conversion (e.g. Brayton), this small Stirling DIPS can be advantageously scaled to multihundred-watt unit size while preserving size and mass competitiveness with RTG's. Stirling conversion extends the competitive range for dynamic systems down to a few hundred watts--a power level not previously considered for dynamic systems. The challenge for Stirling conversion will be to demonstrate reliability and life similar to RTG experience. Since the competitive potential of FPSE as an isotope converter was first identified, work has focused on feasibility of directly integrating GPHS with the Stirling heater head. Thermal modeling of various radiatively coupled heat source/heater head geometries has been performed using data furnished by the developers of FPSE and GPHS. The analysis indicates that, for the 1050 K heater head configurations considered, GPHS fuel clad temperatures remain within acceptable operating limits. Based on these results, preliminary characterizations of multihundred-watt units have been established

Production of nanocrystalline metal powders via combustion reaction synthesis

Science.gov (United States)

Frye, John G.; Weil, Kenneth Scott; Lavender, Curt A.; Kim, Jin Yong

2017-10-31

Nanocrystalline metal powders comprising tungsten, molybdenum, rhenium and/or niobium can be synthesized using a combustion reaction. Methods for synthesizing the nanocrystalline metal powders are characterized by forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and a base-soluble, ammonium precursor of tungsten, molybdenum, rhenium, or niobium in amounts that yield a stoichiometric burn when combusted. The combustion synthesis solution is then heated to a temperature sufficient to substantially remove water and to initiate a self-sustaining combustion reaction. The resulting powder can be subsequently reduced to metal form by heating in a reducing gas environment.

Fabrication of particulate metal fuel for fast burner reactors

International Nuclear Information System (INIS)

Ryu, Ho Jin; Lee, Sun Yong; Kim, Jong Hwan; Woo, Yoon Myung; Ko, Young Mo; Kim, Ki Hwan; Park, Jong Man; Lee, Chan Bok

2012-01-01

U Zr metallic fuel for sodium cooled fast reactors is now being developed by KAERI as a national R and D program of Korea. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. Therefore, innovative fuel concepts should be developed to address the fabrication challenges pertaining to TRU while maintaining good performances of metallic fuel. Particulate fuel concepts have already been proposed and tested at several experimental fast reactor systems and vipac ceramic fuel of RIAR, Russia is one of the examples. However, much less work has been reported for particulate metallic fuel development. Spherical uranium alloy particles with various diameters can be easily produced by the centrifugal atomization technique developed by KAERI. Using the atomized uranium and uranium zirconium alloy particles, we fabricated various kinds of powder pack, powder compacts and sintered pellets. The microstructures and properties of the powder pack and pellets are presented

Ceria-thoria pellet manufacturing in preparation for plutonia-thoria LWR fuel production

Energy Technology Data Exchange (ETDEWEB)

Drera, Saleem S., E-mail: saleem.drera@scatec.no [Thor Energy AS, Karenslyst allé 9C, 0278 Oslo (Norway); Björk, Klara Insulander [Thor Energy AS, Karenslyst allé 9C, 0278 Oslo (Norway); Sobieska, Matylda [Institute for Energy Technology (IFE), Nuclear Materials, Os allé 5, NO-1777, Halden (Norway)

2016-10-15

Thorium dioxide (thoria) has potential to assist in niche roles as fuel for light water reactors (LWRs). One such application for thoria is its use as the fertile component to burn plutonium in a mixed oxide fuel (MOX). Thor Energy and an international consortium are currently irradiating plutonia-thoria (Th-MOX) fuel in an effort to produce data for its licensing basis. During fuel-manufacturing research and development (R&D), surrogate materials were utilized to highlight procedures and build experience. Cerium dioxide (ceria) provides a good surrogate platform to replicate the chemical nature of plutonium dioxide. The project’s fuel manufacturing R&D focused on powder metallurgical techniques to ensure manufacturability with the current commercial MOX fuel production infrastructure. The following paper highlights basics of the ceria-thoria fuel production including powder milling, pellet pressing and pellet sintering. Green pellets and sintered pellets were manufactured with average densities of 67.0% and 95.5% that of theoretical density respectively. - Highlights: • High quality Ce−Th fuel production can be accomplished by utilizing powder metallurgical procedures. • Powder morphology is key to obtaining high density fuels. • Optimal pellet pressing is obtained when 3.5–4 tons of force is applied by the pellet press for powder compaction. • Pellet sintering is accomplished effectively in an Air oxidizing atmosphere. • Based on this surrogate work, expected (Th,Pu)O{sub 2} fuel density is 95.5% of theoretical density.

Influence of Fuel Meat Porosity on Heat Capacities of Fuel Element Plate U3Si2-Al

International Nuclear Information System (INIS)

Ginting, Aslina Br.; Supardjo; Sutri Indaryati

2007-01-01

Analyze of heat capacities of Al powder, AIMg 2 cladding, U 3 Si 2 powder and PEB U 3 Si 2 -Al with the meat porosity of 4.9; 5.53 ; 6.25 ; 6.95 %; 7.90; 8.66% have been done. Analysis was conducted by using Differential Scanning Calorimeter (DSC) at temperature 30℃ to 450℃ with heating rate 1℃ /minute in Argon gas media. The purpose of analyze is to know the influence of increasing of fuel meat porosity on heat capacities because increasing of percentage of meat porosity will cause degradation the of heat capacities of PEB U 3 Si 2 -Al. Result of analysis showed that the heat capacities of Al powder, AIMg 2 cladding increase by temperature, while heat capacities of U 3 Si 2 powder was stable with increasing of temperature up to 450℃. Analysis of heat capacities toward PEB U 3 Si 2 -Al indicate that increasing of fuel meat porosity of caused degradation of the heat capacities of PEB U 3 Si 2 -Al. Data obtained were expected to serve the purpose of input to fabricator of research reactor fuel in for design of fuel element type silicide with high loading. (author)

Fabrication and characterization of fully ceramic microencapsulated fuels

Energy Technology Data Exchange (ETDEWEB)

Terrani, K.A., E-mail: kurt.terrani@gmail.com [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Kiggans, J.O.; Katoh, Y. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Shimoda, K. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Montgomery, F.C.; Armstrong, B.L.; Parish, C.M. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Hinoki, T. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Hunn, J.D. [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Snead, L.L. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2012-07-15

The current generation of fully ceramic microencapsulated fuels, consisting of Tristructural Isotropic fuel particles embedded in a silicon carbide matrix, is fabricated by hot pressing. Matrix powder feedstock is comprised of alumina-yttria additives thoroughly mixed with silicon carbide nanopowder using polyethyleneimine as a dispersing agent. Fuel compacts are fabricated by hot pressing the powder-fuel particle mixture at a temperature of 1800-1900 Degree-Sign C using compaction pressures of 10-20 MPa. Detailed microstructural characterization of the final fuel compacts shows that oxide additives are limited in extent and are distributed uniformly at silicon carbide grain boundaries, at triple joints between silicon carbide grains, and at the fuel particle-matrix interface.

Comparative study about hydrogen sorption in sponge and powder titanium

International Nuclear Information System (INIS)

Vasut, Felicia; Preda, Anisoara; Zamfirache, Marius; Ducu, Catalin; Malinovschi, Viorel

2005-01-01

Currently, hydrogen may be stored as a compressed gas or a cryogenic liquid. Neither method appears to be practical for many applications in which hydrogen use would otherwise be attractive. For example, gaseous storage of stationary fuel is not feasible because of the large volume or weight of the storage vessels. Liquid hydrogen could be use extensively but the liquefaction process is relatively expensive. The hydrogen can be stored for a long term with a high separation factor, as a solid metal hydride. Using hydride-forming metals and intermetallic compounds, for example, recovery, purification and storage of heavy isotopes in tritium containing system, can solve many problems arising in the nuclear-fuel cycle. The paper presents a comparative study about hydrogen sorption on two titanium structures: powder and sponge. Also, it is presented the characterization, by X-Ray diffraction, of two structures, before and after sorption process. From our results, one can conclude that sorption method is efficient for both samples. Kinetic curves indicates that sorption rate for titanium powder is lower than for sponge titanium. This is the effect of reaction surface, which is larger for powder titanium. Sorption capacity for hydrogen is lower in powder titanium for identical experimental conditions. The difference between storage capacities could be explained by activation temperature, which was lower for titanium powder than for sponge. (authors)

Development of new decladding system in the reprocessing process for FBR fuel

International Nuclear Information System (INIS)

Yamada, Seiya; Washiya, Tadahiro; Takeuchi, Masayuki; Koizumi, Tsutomu; Aose, Shinichi

2005-01-01

As a part of the feasibility study on commercialized fast reactor cycle systems, Japan Nuclear Cycle Development Institute (JNC) has been developing the fuel decladding technology for the dry reprocessing process (oxide electrowinning process) and aqueous reprocessing process. Particularly, in the oxide electrowinning process, the spent fuel should be reduced to powder for quick dissolution in the molten salt at electrolyzer. Therefore, JNC proposes new decladding system with innovative mechanical decladding devices. The decladding system consists of fuel crushing stage, hull separation stage and hull rinsing stage. In the fuel crushing stage, disassembled spent fuel pins are crushed and powdered by mechanical decladding device, then the following stage, the hull and the fuel powder are separated by magnetic separator. Only the fuel powder is fed to the electrolyzer. On the other side, the separated hull is melted by induction heating method, and the small amount of oxide included in the hull fragments is recovered at the hull rinsing stage. The recovered oxide fuel is fed back to the electrolyzer. In this paper, the basic performance of the element equipment that composes this new decladding system will be described. (author)

Fabrication and characterization of Am, Np and Cm bearing MOX fuel obtained by conventional powder metallurgy

Energy Technology Data Exchange (ETDEWEB)

Jankowiak, A.; Leorier, C.; Desmouliere, F.; Donnet, L. [Commissariat a l' Energie Atomique (CEA), CEA/DEN/VRH/DTEC/SDTC/LEMA, 30207 Bagnols-sur-Ceze cedex (France)

2008-07-01

Transmutation of minor actinides enables to produce energy and to turn them into shorter-lived nuclides. This promising way to reduce the long-term waste radiotoxicity is world wide investigated. In the framework of the Global Actinide Cycle International Demonstration and regarding the homogeneous recycling for transmutation in fast reactors, minor actinides (Am, Np, Cm) bearing MOX fuel pellets were fabricated in the ATALANTE facility by a conventional powder metallurgy process (milling then pressing and finally sintering). The sintered pellets were submitted to a visual inspection where neither crack nor strain was detected. In addition, the pellets exhibit a density in the range 93-96% TD which makes them proper to the irradiation in fast reactors. The pellets were characterized by XRD (X radiation diffraction) and SEM (scanning electron microscopy) combined to image analysis. (authors)

3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

Directory of Open Access Journals (Sweden)

Panic B.

2017-09-01

Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

Bulk synthesis of nanocrystalline urania powders by citrate gel-combustion method

International Nuclear Information System (INIS)

Sanjay Kumar, D.; Ananthasivan, K.; Venkata Krishnan, R.; Amirthapandian, S.; Dasgupta, Arup

2016-01-01

Bulk quantities (60 g) of nanocrystalline (nc) free flowing urania powders with crystallite size ranging from 38 to 252 nm have been synthesized for the first time by the citrate gel combustion method. A systematic study of the influence of the fuel (citric acid) to oxidant (nitrate) ratio (R) on the characteristics of the urania powders has been carried out for the first time. Mixture with an “R” value of 0.25 exhibited a vigorous auto-ignition reaction. This reaction was investigated with Differential Scanning Calorimetry (DSC) and in-situ thermogravimetry coupled with differential thermal analysis and mass spectrometry (TG-DTA-MS). The bulk density, specific surface area, X-ray crystallite size, residual carbon and size distribution of particles of this powder were unique. Microscopic and microstructural investigation of selected samples revealed the presence of nanocrystals with irregular exfoliated morphology; their Electron Energy Loss Spectra testified the covalency of the U–O bond. - Highlights: • Bulk quantities of nanocrystalline urania were prepared for the first time using citrate gel combustion method. • Volume combustion was observed in mixtures with fuel to nitrate ratio (R) 0.25. • The value of R was found to significantly influence the characteristics of the final product. • Typical exfoliated microstructure and nanopores were observed. • Established correlation between particle size distribution and bulk density, X-ray crystallite size and lattice strain. • Relationship between fuel to nitrate (R) mole ratio and physical characteristics of powders were also established.

Atomization of U3Si2 for research reactor fuel

International Nuclear Information System (INIS)

Kim, C.K.; Kim, K.H.; Lee, C.T.; Kuk, I.H.

1995-01-01

Rotating disk atomization technique is applied to KMRR (Korea Multi-purpose Research Reactor) fuel fabrication. A rotating disk atomizer is designed and manufactured locally and U-4.0 wt. % Si alloy powders are produced. The atomized powders are heat-treated to transform into U 3 Si and the mixture of U 3 Si and Al are extruded to fuel meat. Most of the atomized powders are spherical in shape. The microstructure of the powder is fine due to the rapid solidification. The time required for peritectoid reaction is reduced due to the fine microstructures and the resultant U 3 Si grain size is finer than ever obtained from ingot process. The mechanical properties of the fuel meat are improved: yield strength about 30 %, tensile strength 10% and elongation 250 % increased. (author)

Fuel performance of rod-type research reactor fuel using a centrifugally atomized U-Mo powder

International Nuclear Information System (INIS)

Ryu, Ho Jin; Park, Jong Man; Lee, Yoon Sang; Kim, Chang Kyu

2009-01-01

A low enriched uranium nuclear fuel for research reactors has been developed in order to replace a highly enriched uranium fuel according to the non-proliferation policy under the reduced enrichment for research and test reactors (RERTR) program. In KAERI, a rod-type U 3 Si dispersion fuel has been developed for a localization of the HANARO fuel and a U 3 Si/Al dispersion fuel of 3.15 gU/cc has been used at HANARO as a driver fuel since 2005. Although uranium silicide dispersion fuels such as U 3 Si 2 /Al and U 3 Si/Al are being used widely, high uranium density dispersion fuels (8-9 g/cm 3 ) are required for some high performance research reactors. U-Mo alloys have been considered as one of the most promising uranium alloys for a dispersion fuel due to their good irradiation performance. An international qualification program on U-Mo fuel to replace a uranium silicide dispersion fuel with a U-Mo dispersion fuel has been carried out

Literature Review: Weldability of Iridium DOP-26 Alloy for General Purpose Heat Source

Energy Technology Data Exchange (ETDEWEB)

Burgardt, Paul [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pierce, Stanley W. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2016-10-19

The basic purpose of this paper is to provide a literature review relative to fabrication of the General Purpose Heat Source (GPHS) that is used to provide electrical power for deep space missions of NASA. The particular fabrication operation to be addressed here is arc welding of the GPHS encapsulation. A considerable effort was made to optimize the fabrication of the fuel pellets and of other elements of the encapsulation; that work will not be directly addressed in this paper. This report consists of three basic sections: 1) a brief description of the GPHS will be provided as background information for the reader; 2) mechanical properties and the optimization thereof as relevant to welding will be discussed; 3) a review of the arc welding process development and optimization will be presented. Since the welding equipment must be upgraded for future production, some discussion of the historical establishment of relevant welding variables and possible changes thereto will also be discussed.

A study on the manufacturing and processing technologies of DUPIC fuel

International Nuclear Information System (INIS)

Yang, Myung Seung; Park, J.J.; Lee, J.W.; Kim, S.S.; Yim, S.P.; Kim, J.H.; Kim, K.H.; Na, S.H.; Kim, W.K.; Kang, K.H.; Shin, J.M.; Lee, D.Y.; Cho, K.H.; Lee, Y.S.; Sohn, J.S.; Kim, M.J.

1999-06-01

In this study, DUPIC fuel fabrication technologies are developed, characteristics of fuel materials are studied, and characterization experiments for DUPIC powder and pellets are performed at PIEF. SIMFUEL powder and pellets are made of UO 2 mixed with the simulated fission products of spent fuel. Both characteristics of SIMFUEL powder and micro-structure of pellets are analyzed. End cap of DUPIC fuel rod is sealed with laser welding technique. Optimum welding condition is analyzed with results of Micro-hardness, mechanical and metallographic tests. Micro-focus x-ray inspection technique is studied to fine fine defects. DUPIC processes are improved by making OREOX process be multi-functional and by adopting rol compacting process. At PIEF, characterization experiments for DUPIC powder and pellet are performed. The equipment for experiments have been installed at PIEF no. 9405 hot cell, and its process parameters are established. (author). 7 refs., 7 tabs., 37 figs

FABRICATION OF TUBE TYPE FUEL ELEMENT FOR NUCLEAR REACTORS

Science.gov (United States)

Loeb, E.; Nicklas, J.H.

1959-02-01

A method of fabricating a nuclear reactor fuel element is given. It consists essentially of fixing two tubes in concentric relationship with respect to one another to provide an annulus therebetween, filling the annulus with a fissionablematerial-containing powder, compacting the powder material within the annulus and closing the ends thereof. The powder material is further compacted by swaging the inner surface of the inner tube to increase its diameter while maintaining the original size of the outer tube. This process results in reduced fabrication costs of powdered fissionable material type fuel elements and a substantial reduction in the peak core temperatures while materially enhancing the heat removal characteristics.

Effect of mixing state on criticality safety evaluation in MOX powder and additive

International Nuclear Information System (INIS)

Yamamoto, Toshihiro; Miyoshi, Yoshinori

2005-01-01

Criticality safety analyses are discussed in which MOX powder and additive (e.g. zinc-stearate) are mixed in a powder treatment process of MOX fuel fabrication. The multiplication factor k eff is largely affected by how they are mixed, i.e., how the density and volume change with the mixing. In general, k eff increases when MOX powder is mixed with zinc-stearate. However, plutonium content and density of MOX powder make a difference in the k eff 's changes. Especially, MOX powder with a higher plutonium content and a higher density is not always unsafe in terms of criticality if it is mixed with zinc-stearate. (author)

Production of nuclear ceramic fuel for nuclear power plants at 'Ulba metallurgical plant' OSC

International Nuclear Information System (INIS)

Khadeev, V.G.

2000-01-01

The paper describes the flow-sheet of production of uranium dioxide powders and nuclear ceramic fuel pellets of them existing at the facility. 'UMP' OSC applies ADU extraction process of UO2 powders production. An indisputable success of the process is the possibility of use of the wide range of raw materials. Uranium hexafluoride, uranium oxides, uranium metal, uranium tetrafluoride, uranyl salts, uranium ore concentrates, all possible types of uranium-containing materials the processing of which by routine methods is difficult (ashes, scraps, etc.) are used as the raw materials. In addition, a reprocessed nuclear fuel can be used for fuel production. The quality of uranium dioxide powder produced does not depend on the type of uranium raw material used. High selectivity of extraction refining makes possible to obtain material with rather low impurities content that meets practically all specifications for uranium dioxide known to us. Ceramic and process features of uranium dioxide powders, namely, specific surface, bulk density, grain size and sinterability make possible to produce nuclear ceramic fuel with specified features. Quality of uranium dioxide powders produced by 'UMP' OSC was highly rated by General Electric company that is one of the leading companies from fuel manufactures in the USA market . It has certified 'UMP' OSC as its supplier. Currently, our company makes great efforts on establishing production of uranium dioxide powders with natural isotopes content for production of fuel for CANDU reactors. Trial lots of such powders are under tests at some companies manufacturing fuel for this type reactors in Canada, USA and Corea

Method for preparing a sinterable uranium dioxide powder

International Nuclear Information System (INIS)

Thornton, T.A.; Holaday, V.D. Jr.

1985-01-01

This invention provides an improved method for preparing a sinterable uranium dioxide powder for the preparation of nuclear fuel, using microwave radiation in a microwave induction furnace. The starting compound may be uranyl nitrate hexahydrate, ammonium diuranate or ammonium uranyl carbonate. The starting compound is heated in a microwave induction furnace for a period of time sufficient for compound decomposition. The decomposed compound is heated in a microwave induction furnace in a reducing atmosphere for a period of time sufficient to reduce the decomposed compound to uranium dioxide powder

Review of some past and present powder metallurgy programs at the Los Alamos Scientific Laboratory

International Nuclear Information System (INIS)

Sheinberg, H.

1977-01-01

Powder metallurgy programs at LASL are reviewed. Topics covered include: KIWI reactor fuel elements; Phoebus reactor fuel elements, criticality control and poison plate material, structural composites for fuel element supports, and heat shields for fuel element supports; thermionic emitter reactor uranium carbide--zirconium carbide fuel pins, and molybdenum--uranium oxide fuel pins; laser and electron beam fusion targets; and current work in MHD components

In-pile tests of HTGR fuel particles and fuel elements

International Nuclear Information System (INIS)

Chernikov, A.S.; Kolesov, V.S.; Deryugin, A.I.

1985-01-01

Main types of in-pile tests for specimen tightness control at the initial step, research of fuel particle radiation stability and also study of fission product release from fuel elements during irradiation are described in this paper. Schemes and main characteristics of devices used for these tests are also given. Principal results of fission gas product release measurements satisfying HTGR demands are illustrated on the example of fuel elements, manufactured by powder metallurgy methods and having TRISO fuel particles on high temperature pyrocarbon and silicon carbide base. (author)

Proportioning of U3O8 powder

International Nuclear Information System (INIS)

Cermak, V.; Markvart, M.; Novy, P.; Vanka, M.

1989-01-01

The tests are briefly described or proportioning U 3 O 8 powder of a granulometric grain size range of 0-160 μm using a vertical screw, a horizontal dual screw and a vibration dispenser with a view to proportioning very fine U 3 O 8 powder fractions produced in the oxidation of UO 2 fuel pellets. In the tests, the evenness of proportioning was assessed by the percentage value of the proportioning rate spread measured at one-minute intervals at a proportioning rate of 1-3 kg/h. In feeding the U 3 O 3 in a flame fluorator, it is advantageous to monitor the continuity of the powder column being proportioned and to assess it radiometrically by the value of the proportioning rate spread at very short intervals (0.1 s). (author). 10 figs., 1 tab., 12 refs

Study of fuel powder formation in reactive coaxial jets

International Nuclear Information System (INIS)

Ablitzer, C.

1999-01-01

One step of the conversion of gaseous UF 6 to solid UO 2 by dry route is the formation of particles of UO 2 F 2 in a triple coaxial jet UF 6 /N 2 /H 2 O. The characteristics of resulting powder have an influence on the properties of final particles of UO 2 , and then on the quality of pellets of nuclear fuel. So a good control of this step of the process is of interest. This study deals with an experimental investigation and modelling of the influence of various parameters on particles obtained by reaction in a turbulent coaxial jet. For example, the influence of absolute and relative velocities of gases on particle size distributions has been investigated. Two kinds of experimental studies have been undertaken. First, the development of mixing layers in the near field of the jet has been evaluated with temperature measurements. Then, particle size distributions have been measured with e turbidimetric sensor, for particles obtained by hydrolysis of gaseous metallic chlorides (SnCl 4 , TiCl 4 ) in double and triple coaxial jets. A model has been proposed for mixing of gases and growth of particles. It takes into account the development of mixing layers, meso-mixing, micro-mixing and growth of particles through agglomeration. The influence of operating parameters, especially velocities, on experimental results appear to be different for TiCl 4 /H 2 O jets and SnCl 4 /H 2 O jets. In fact, a comparison of theoretical and experimental results shows that particles obtained by hydrolysis of TiCl 4 seem to grow mainly through agglomeration whereas another growth phenomenon may be involved for particles obtained by hydrolysis of SnCl 4 . (authors)

Thermal and in-pile densification of MOX fuels: Some recent results

International Nuclear Information System (INIS)

Caillot, L.; Malgouyres, P.P.; Souchon, F.; Gotta, M.J.; Warin, D.; Chotard, A.; Couty, J.C.

1997-01-01

In-pile densification of PWR fuels is one of the main phenomena which determine the evolution of the pellet-clad gap during the first stage of the irradiation, and thus has consequences onto the thermo-mechanical behaviours of fuel rods. It can be predicted using the results of resintering tests and appropriate correlations. In this context, CEA, FRAMATOME and EDF have undertaken a joint research programme aiming to characterize the densification of MOX fuels. Different fuels were prepared by the MIMAS process using different UO 2 powders as matrix. After a detailed characterization, fuel pellets were submitted to isothermal resintering tests and analytical irradiations. Correlations between in-pile and thermal densification were established. This paper presents the results obtained with two types of MOX fuel: one fabricated wit the AUC UO 2 powder (ammonium uranyl carbonate conversion process) and another one fabricated with the SFEROX powder (peroxide conversion process). 8 refs, 8 figs

Powder technology

International Nuclear Information System (INIS)

Agueda, Horacio

1989-01-01

Powder technology is experiencing nowadays a great development and has broad application in different fields: nuclear energy, medicine, new energy sources, industrial and home artifacts, etc. Ceramic materials are of daily use as tableware and also in the building industry (bricks, tiles, etc.). However, in machine construction its utilization is not so common. The same happens with metals: powder metallurgy is employed less than traditional metal forming techniques. Both cases deal with powder technology and the forming techniques as far as the final consolidation through sintering processes are very similar. There are many different methods and techniques in the forming stage: cold-pressing, slip casting, injection molding, extrusion molding, isostatic pressing, hot-pressing (which involves also the final consolidation step), etc. This variety allows to obtain almost any desired form no matter how complex it could be. Some applications are very specific as in the case of UO 2 pellets (used as nuclear fuels) but with the same technique and other materials, it is possible to manufacture a great number of different products. This work shows the characteristics and behaviour of two magnetic ceramic materials (ferrites) fabricated in the laboratory of the Applied Research Division of the Bariloche Atomic Center for different purposes. Other materials and products made with the same method are also mentioned. Likewise, densities and shrinkage obtained by different methods of forming (cold-pressing, injection molding, slip casting and extrusion molding) using high-purity alumina (99.5% Al 2 O 3 ). Finally, different applications of such methods are given. (Author) [es

A method for preparing a sintered glass powder for manufacturing microspheres

International Nuclear Information System (INIS)

Budrick, R.G.; King, F.T.; Nolen, R.L. Jr.; Solomon, D.E.

1975-01-01

The invention relates to the manufacture of sintered glass-powder. It relates to a method comprising the step of forming a vitreous gel so that it contains an occluded substance adapted to expand when heated, said gel being subsequently dried, then crushed and sorted prior to being washed and dried again. Application to the manufacture of sintered glass-powder for forming microspheres adapted to contain a thermonuclear fuel [fr

Investigation of nuclear criticality within a powder using coupled neutronics and thermofluids

Energy Technology Data Exchange (ETDEWEB)

Gomes, J.L.M.A. [Imperial College London, Department of Earth Sciences and Engineering, London SW7 2AZ (United Kingdom); Pain, C.C. [Imperial College London, Department of Earth Sciences and Engineering, London SW7 2AZ (United Kingdom)], E-mail: c.pain@imperial.ac.uk; Eaton, M.D.; Goddard, A.J.H.; Piggott, M.D. [Imperial College London, Department of Earth Sciences and Engineering, London SW7 2AZ (United Kingdom); Ziver, A.K. [RM Consultants Ltd., Suite 7, Hitching Court, Abingdon Business Park, OX14 1RA (United Kingdom); Oliveira, C.R.E. de [University of New Mexico, Department of Chemical and Nuclear Engineering, Albuquerque, NM 87131 (United States); Yamane, Y. [Japan Atomic Energy Agency, 2-4 Shirakata-Shirane, Tokai-mura, Naga-gun, Ibaraki-ken 319-1195 (Japan)

2008-11-15

This paper investigates the dynamics of a postulated criticality in a powder used as part of fuel processing. Numerical simulations are performed in 2D and 3D geometries in which layers of MOX, UO{sub 2} and zinc stearate (acting as a moderating lubricant) powders become supercritical. The system simulated here were initialised with a step reactivity insertion of 1$, 2$ and 5$. The coupled radiation and multiphase-multicomponent simulations showed complex dynamics with an increase of powder temperature and mixing of the moderator into the MOX.

Performance evaluation of CPF shredder type mechanical crusher with simulated core fuel pin

International Nuclear Information System (INIS)

Nakahara, Masaumi; Sano, Yuichi; Aose, Shin-ichi

2006-12-01

In the advanced aqueous reprocessing system, powder fuel dissolution has been investigated, which is quite effective on the dissolution for highly concentrated solution. As one of the effective means that powder the irradiated MOX fuel, we have been developing shredder type mechanical crusher. This apparatus can automatically crush the sheared fuel pieces by twin-shaft disk blades, powder the crushed fragments by disk blades and screen blade, and recover the powdered fuel. The shredder type mechanical crusher was developed for using in a hot cell in Chemical Processing Facility, and the first crush experiment with this crusher was carried out at July 2004 using the simulated core fuel pin. This experiment showed that the crushed fragments could not be grinded efficiency because screen blade vibrated up and down during the operation. Additionally, the strength of screen blade block was insufficient to crush the sheared fuel pieces stably. Therefore, about 70% of fuel was recovered in maximum. Based on the results of the first experiment, screen blade was fixed up mainly and the second experiment was carried out with improved apparatus at September 2005. In this experiment, about 96% of fuel could be recovered in maximum because screen blade was stable during the operation. (J.P.N.)

WWER-1000 nuclear fuel manufacturing process at PJSC MSZ

International Nuclear Information System (INIS)

Morylev, A.; Bagdatyeva, E.; Aksenov, P.

2015-01-01

In this report a brief description of WWER-1000 fuel manufacturing process steps at PJSC MSZ as: uranium dioxide powder fabrication; fuel pellet manufacture fuel rod manufacture working assembly and fuel assembly manufacture is given. The implemented innovations are also presented

Nuclear fuel pellet production method and nuclear fuel pellet

International Nuclear Information System (INIS)

Yuda, Ryoichi; Ito, Ken-ichi; Masuda, Hiroshi.

1993-01-01

In a method of manufacturing nuclear fuel pellets by compression-molding UO 2 powders followed by sintering, a sintering agent having a composition of about 40 to 80 wt% of SiO 2 and the balance of Al 2 O 3 , a sintering agent at a ratio of 10 to 500 ppm based on the total amount of UO 2 and UO 2 powders are mixed, compression molded and then sintered at a sintering temperature of about 1500 of 1800degC. The UO 2 particles have an average grain size of about 20 to 60μm, most of the crystal grain boundary thereof is coated with a glassy or crystalline alumina silicate phase, and the porosity is about 1 to 4 vol%. With such a constitution, the sintering agent forms a single liquid phase eutectic mixture during sintering, to promote a surface reaction between nuclear fuel powders by a liquid phase sintering mechanism, increase their density and promote the crystal growth. Accordingly, it is possible to lower the softening temperature, improve the creep velocity of the pellets and improve the resistance against pellet-clad interaction. (T.M.)

Elongated fuel road

International Nuclear Information System (INIS)

Williams, A.E.; Linkison, W.S.

1977-01-01

A fuel rod is proposed where a reorientation of the fuel in case of a considerable temperature increase, causing the melting of the densified fuel powder, will be avoided. For this purpose, in longitudinal direction of the fuel rod, a number of diameter reductions of the can are applied of certain distances. In the reduction zone the cross-sectional area of the fuel is reduced, as compared to the one of the remaining fuel material in the regions without diameter reduction, but not the density of the fuel. The recess is chosen to that in case of melting of the fuel in the center of the not contracted zone the fuel in the center of the narrowed area will remain solid and keep the molten material in position. (HR) [de

Cassini RTG's -- Small scale module tests

International Nuclear Information System (INIS)

Kelly, C.E.; Klee, P.M.

1994-01-01

The Cassini spacecraft, scheduled for a 1997 launch to Saturn, will be powered by three GPHS RTGs (General Purpose Heat Source Radioisotope thermoelectric Generators). The RTGs are the same type as those powering the Galileo and Ulysses spacecraft. Three new converters (F-6, F-7, and F-8) are to be built and one converter (F-2) remaining from the GPHS program will be used. F-6 and F-7 are to be fueled and F-8 serves as a spare converter. In addition, the back-up RTG (F-5) from the Ulysses launch, which is still fueled, will serve as the Cassini back-up RTG. The new RTGs will have a lower fuel loading than in the past and will provide a minimum of 276 watts each at B.O.M. (beginning of mission). The mission length is 10.75 years, at which time these RTGs will provide a minimum of 216 watts and a possible extension to 16 years when the power will be 199 watts. This paper discusses tests performed to date to confirm the successful re-establishment of the unicouple production at Martin Marietta. This production line, shut down 10 years ago, has been restarted and over 1,500 unicouples have been produced to date. Confirmation will be primarily obtained by the performance of three small scale converters in comparison with previously tested modules from the Multi Hundred Watt (MHW) (Voyager) and GPHS (Galileo, Ulysses) programs. Test results to date have shown excellent agreement with the data base

Sol-gel process for thermal reactor fuel fabrication

International Nuclear Information System (INIS)

Mukerjee, S.K.

2008-01-01

Full text: Sol-gel processes have revolutionized conventional ceramic technology by providing extremely fine and uniform powders for the fabrication of ceramics. The use of this technology for nuclear fuel fabrication has also been explored in many countries. Unlike the conventional sol-gel process, sol-gel process for nuclear fuels tries to eliminate the preparation of powders in view of the toxic nature of the powders particularly those of plutonium and 233 U. The elimination of powder handling thus makes this process more readily amenable for use in glove boxes or for remote handling. In this process, the first step is the preparation of microspheres of the fuel material from a solution which is then followed by vibro-compaction of these microspheres of different sizes to obtain the required smear density of fuel inside a pin. The maximum achievable packing density of 92 % makes it suitable for fast reactors only. With a view to extend the applicability of sol-gel process for thermal reactor fuel fabrication the concept of converting the gel microspheres derived from sol-gel process, to the pellets, has been under investigation for several years. The unique feature of this process is that it combines the advantages of sol-gel process for the preparation of fuel oxide gel microspheres of reproducible quality with proven irradiation behavior of the pellet fuel. One of the important pre-requisite for the success of this process is the preparation of soft oxide gel microspheres suitable for conversion to dense pellets free from berry structure. Studies on the internal gelation process, one of the many variants of sol-gel process, for obtaining soft oxide gel microspheres suitable for gel pelletisation is now under investigation at BARC. Some of the recent findings related to Sol-Gel Microsphere Pelletisation (SGMP) in urania-plutonia and thoria-urania systems will be presented

DUPIC nuclear fuel manufacturing and process technology development

International Nuclear Information System (INIS)

Yang, Myung Seung; Park, J. J.; Lee, J. W.

2000-05-01

In this study, DUPIC fuel fabrication technology and the active fuel laboratory were developed for the study of spent nuclear fuel. A new nuclear fuel using highly radioactive nuclear materials can be studied at the active fuel laboratory. Detailed DUPIC fuel fabrication process flow was developed considering the manufacturing flow, quality control process and material accountability. The equipment layout of about twenty DUPIC equipment at IMEF M6 hot cell was established for the minimization of the contamination during DUPIC processes. The characteristics of the SIMFUEL powder and pellets was studied in terms of milling conditions. The characteristics of DUPIC powder and pellet was studied by using 1 kg of spent PWR fuel at PIEF nr.9405 hot cell. The results were used as reference process conditions for following DUPIC fuel fabrication at IMEF M6. Based on the reference fabrication process conditions, the main DUPIC pellet fabrication campaign has been started at IMEF M6 using 2 kg of spent PWR fuel since 2000 January. As of March 2000, about thirty DUPIC pellets were successfully fabricated

DUPIC nuclear fuel manufacturing and process technology development

Energy Technology Data Exchange (ETDEWEB)

Yang, Myung Seung; Park, J. J.; Lee, J. W. [and others

2000-05-01

In this study, DUPIC fuel fabrication technology and the active fuel laboratory were developed for the study of spent nuclear fuel. A new nuclear fuel using highly radioactive nuclear materials can be studied at the active fuel laboratory. Detailed DUPIC fuel fabrication process flow was developed considering the manufacturing flow, quality control process and material accountability. The equipment layout of about twenty DUPIC equipment at IMEF M6 hot cell was established for the minimization of the contamination during DUPIC processes. The characteristics of the SIMFUEL powder and pellets was studied in terms of milling conditions. The characteristics of DUPIC powder and pellet was studied by using 1 kg of spent PWR fuel at PIEF nr.9405 hot cell. The results were used as reference process conditions for following DUPIC fuel fabrication at IMEF M6. Based on the reference fabrication process conditions, the main DUPIC pellet fabrication campaign has been started at IMEF M6 using 2 kg of spent PWR fuel since 2000 January. As of March 2000, about thirty DUPIC pellets were successfully fabricated.

Influence of Chemical and Physical Properties of Activated Carbon Powders on Oxygen Reduction and Microbial Fuel Cell Performance

KAUST Repository

Watson, Valerie J.

2013-06-03

Commercially available activated carbon (AC) powders made from different precursor materials (coal, peat, coconut shell, hardwood, and phenolic resin) were electrochemically evaluated as oxygen reduction catalysts and tested as cathode catalysts in microbial fuel cells (MFCs). AC powders were characterized in terms of surface chemistry and porosity, and their kinetic activities were compared to carbon black and platinum catalysts in rotating disk electrode (RDE) tests. Cathodes using the coal-derived AC had the highest power densities in MFCs (1620 ± 10 mW m-2). Peat-based AC performed similarly in MFC tests (1610 ± 100 mW m-2) and had the best catalyst performance, with an onset potential of Eonset = 0.17 V, and n = 3.6 electrons used for oxygen reduction. Hardwood based AC had the highest number of acidic surface functional groups and the poorest performance in MFC and catalysis tests (630 ± 10 mW m-2, Eonset = -0.01 V, n = 2.1). There was an inverse relationship between onset potential and quantity of strong acid (pKa < 8) functional groups, and a larger fraction of microporosity was negatively correlated with power production in MFCs. Surface area alone was a poor predictor of catalyst performance, and a high quantity of acidic surface functional groups was determined to be detrimental to oxygen reduction and cathode performance. © 2013 American Chemical Society.

High performance nuclear fuel element

International Nuclear Information System (INIS)

Mordarski, W.J.; Zegler, S.T.

1980-01-01

A fuel-pellet composition is disclosed for use in fast breeder reactors. Uranium carbide particles are mixed with a powder of uraniumplutonium carbides having a stable microstructure. The resulting mixture is formed into fuel pellets. The pellets thus produced exhibit a relatively low propensity to swell while maintaining a high density

Evaluation and characterization of General Purpose Heat Source girth welds for the Cassini mission

International Nuclear Information System (INIS)

Lynch, C.M.; Moniz, P.F.; Reimus, M.A.H.

1998-01-01

General Purpose Heat Sources (GPHSs) are components of Radioisotopic thermoelectric Generators (RTGs) which provide electric power for deep space missions. Each GPHS consists of a 238 Pu oxide ceramic pellet encapsulated in a welded iridium alloy shell which forms a protective barrier against the release of plutonia in the unlikely event of a launch-pad failure or reentry incident. GPHS fueled clad girth weld flaw detection was paramount to ensuring this safety function, and was accomplished using both destructive and non-destructive evaluation techniques. The first girth weld produced from each welding campaign was metallographically examined for flaws such as incomplete weld penetration, cracks, or porosity which would render a GPHS unacceptable for flight applications. After an acceptable example weld was produced, the subsequently welded heat sources were evaluated non-destructively for flaws using ultrasonic immersion testing. Selected heat sources which failed ultrasonic testing would be radiographed, and/or, destructively evaluated to further characterize and document anomalous indications. Metallography was also performed on impacted heat sources to determine the condition of the welds

Development of the fabrication technology of the simulated DUPIC fuel

International Nuclear Information System (INIS)

Kang, Kweon Ho; Yang, M. S.; Bae, K. K. and others

2000-06-01

It is important to get basic data to analysis physical properties, behavior in reactor and performance of the DUPIC fuel because physical properties of the DUPIC fuel is different from the commercial UO 2 fuel. But what directly measures physical properties et al. of DUPIC fuel being resinterred simulated spent fuel through OREOX process is very difficult in laboratory owing to its high level radiation. Then fabrication of simulated DUPIC fuel is needed to measure its properties. In this study, processes on powder treatment, OREOX, compaction and sintering to fabricate simulated DUPIC fuel using simulated spent fuel are discribed. To fabricate simulated DUPIC fuel, the powder from 3 times OREOX and 5 times attrition milling simulated spent fuel is compacted with 1.3 ton/cm 2 . Pellets are sintered in 100% H 2 atmosphere over 10 h at 1800 deg C. Sintered densities of pellets are 10.2-10.5 g/cm 3

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

International Nuclear Information System (INIS)

Knight, R.W.; Morin, R.A.

1999-01-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U 3 O 8 powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

Energy Technology Data Exchange (ETDEWEB)

Knight, R.W.; Morin, R.A.

1999-12-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U{sub 3}O{sub 8} powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated.

CANDU RU fuel manufacturing basic technology development and advanced fuel verification tests

International Nuclear Information System (INIS)

Chung, Chang Hwan; Chang, S.K.; Hong, S.D.

1999-04-01

A PHWR advanced fuel named the CANFLEX fuel has been developed through a KAERI/AECL joint Program. The KAERI made fuel bundle was tested at the KAERI Hot Test Loop for the performance verification of the bundle design. The major test activities were the fuel bundle cross-flow test, the endurance fretting/vibration test, the freon CHF test, and the fuel bundle heat-up test. KAERI also has developing a more advanced PHWR fuel, the CANFLEX-RU fuel, using recovered uranium to extend fuel burn-up in the CANDU reactors. For the purpose of proving safety of the RU handling techniques and appraising feasibility of the CANFLEX-RU fuel fabrication in near future, a physical, chemical and radiological characterization of the RU powder and pellets was performed. (author). 54 refs., 46 tabs., 62 figs

CANDU RU fuel manufacturing basic technology development and advanced fuel verification tests

Energy Technology Data Exchange (ETDEWEB)

Chung, Chang Hwan; Chang, S.K.; Hong, S.D. [and others

1999-04-01

A PHWR advanced fuel named the CANFLEX fuel has been developed through a KAERI/AECL joint Program. The KAERI made fuel bundle was tested at the KAERI Hot Test Loop for the performance verification of the bundle design. The major test activities were the fuel bundle cross-flow test, the endurance fretting/vibration test, the freon CHF test, and the fuel bundle heat-up test. KAERI also has developing a more advanced PHWR fuel, the CANFLEX-RU fuel, using recovered uranium to extend fuel burn-up in the CANDU reactors. For the purpose of proving safety of the RU handling techniques and appraising feasibility of the CANFLEX-RU fuel fabrication in near future, a physical, chemical and radiological characterization of the RU powder and pellets was performed. (author). 54 refs., 46 tabs., 62 figs.

Method of producing granulated ceramic nuclear fuels

International Nuclear Information System (INIS)

Wilkinson, W.L.

1976-01-01

For the production of granulated ceramic nuclear fuels with a grain size spectrum as narrow as possible it is proposed to suspend the nuclear fuel powder in a non-aqueous solvent with small content of hydrogen (e.g. chloridized hydrocarbons) while adding a binding agent and then dry it by means of rays. As binding agent polybutyl methane acrylate in dibutyl phthalate is proposed. The method is described by the example of UO 2 -powder in trichloroethylene. The dry granulated material is produced in one working step. (UWI) [de

Continuous Process for Low-Cost, High-Quality YSZ Powder

Energy Technology Data Exchange (ETDEWEB)

Scott L. Swartz; Michael Beachy; Matthew M. Seabaugh

2006-03-31

This report describes results obtained by NexTech Materials, Ltd. in a project funded by DOE under the auspices of the Solid-State Energy Conversion Alliance (SECA). The project focused on development of YSZ electrolyte powder synthesis technology that could be ''tailored'' to the process-specific needs of different solid oxide fuel cell (SOFC) designs being developed by SECA's industry teams. The work in the project involved bench-scale processing work aimed at establishing a homogeneous precipitation process for producing YSZ electrolyte powder, scaleup of the process to 20-kilogram batch sizes, and evaluation of the YSZ powder products produced by the process. The developed process involved the steps of: (a) preparation of an aqueous hydrous oxide slurry via coprecipitation; (b) washing of residual salts from the precipitated hydroxide slurry followed by drying; (c) calcination of the dried powder to crystallize the YSZ powder and achieve desired surface area; and (d) milling of the calcined powder to targeted particle size. YSZ powders thus prepared were subjected to a comprehensive set of characterization and performance tests, including particle size distribution and surface area analyses, sintering performance studies, and ionic conductivity measurements. A number of different YSZ powder formulations were established, all of which had desirable performance attributes relative to commercially available YSZ powders. Powder characterization and performance metrics that were established at the onset of the project were met or exceeded. A manufacturing cost analysis was performed, and a manufactured cost of $27/kg was estimated based on this analysis. The analysis also allowed an identification of process refinements that would lead to even lower cost.

Thorium fuels for heavy water reactors. Romanian experience

International Nuclear Information System (INIS)

Glodeanu, F.; Mirion, I.; Mehedinteanu, S.; Balan, V.

1984-01-01

The renewed interest in thorium fuel cycle due to the increased demand for fissile materials has resulted in speeding up the related research and development activities. For heavy water reactors the thorium cycles, especially SSET, are very promising and many efforts are made to demonstrate their feasibility. In our country, at INPR, the research and development activity has been initiated in the following areas: the conceptual design of thorium bearing fuel elements; fuel modelling; nuclear grade thorium dioxide powder technology; mixed oxide fuel technology. In the design area, the key factors in performance limitation, especially at extended burnup have been accounted and different remedies proposed. An irradiation programme has been settled and will start this year. The modelling activities are focused on mixed oxide behaviour and material data measurements are in progress. In the nuclear grade thorium powder technology area, a good piece of work has been done to develop an integrated technology for monasite processing (thorium being a by-product in lanthanides extraction). As regards the mixed oxide fuel technology, efforts have been made to obtain (ThU)O 2 pellets with good homogeneity and high density at different compositions. Besides the mixing powders route, other non-conventional technologies for refabrication like: microspheres, pellet impregnation and clay extrusion are studied. Experimental fuel rods for irradiation testing have been manufactured. (author)

Development of ceramics based fuel, Phase I, Kinetics of UO{sub 2} sintering by vibration compacting of UO{sub 2} powder (Introductory report); Razvoj goriva na bazi keramike, I faza, Kinetika sinterovanja UO{sub 2} vibraciono kompaktiranje praha UO{sub 2} (Uvodni izvestaj)

Energy Technology Data Exchange (ETDEWEB)

Ristic, M M [Institute of Nuclear Sciences Vinca, Laboratorija za reaktorske materijale, Beograd (Serbia and Montenegro)

1962-10-15

After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO{sub 2} sintering; Vibrational compacting and sintering of UO{sub 2}; Characterisation of of UO{sub 2} powder by DDK and TGA methods; Separation of UO{sub 2} powder.

Nuclear reactor fuel element

International Nuclear Information System (INIS)

D'Eye, R.W.M.; Shennan, J.V.; Ford, L.H.

1977-01-01

Fuel element with particles from ceramic fissionable material (e.g. uranium carbide), each one being coated with pyrolitically deposited carbon and all of them being connected at their points of contact by means of an individual crossbar. The crossbar consists of silicon carbide produced by reaction of silicon metal powder with the carbon under the influence of heat. Previously the silicon metal powder together with the particles was kneaded in a solvent and a binder (e.g. epoxy resin in methyl ethyl ketone plus setting agent) to from a pulp. The reaction temperature lies at 1750 0 C. The reaction itself may take place in a nitrogen atmosphere. There will be produced a fuel element with a high overall thermal conductivity. (DG) [de

Extremely fine structured cathode for solid oxide fuel cells using Sr-doped LaMnO3 and Y2O3-stabilized ZrO2 nano-composite powder synthesized by spray pyrolysis

Science.gov (United States)

Shimada, Hiroyuki; Yamaguchi, Toshiaki; Sumi, Hirofumi; Nomura, Katsuhiro; Yamaguchi, Yuki; Fujishiro, Yoshinobu

2017-02-01

A solid oxide fuel cell (SOFC) for high power density operation was developed with a microstructure-controlled cathode using a nano-composite powder of Sr-doped LaMnO3 (LSM) and Y2O3-stabilized ZrO2 (YSZ) synthesized by spray pyrolysis. The individual LSM-YSZ nano-composite particles, formed by crystalline and amorphous nano-size LSM and YSZ particles, showed spherical morphology with uniform particle size. The use of this powder for cathode material led to an extremely fine microstructure, in which all the LSM and YSZ grains (approximately 100-200 nm) were highly dispersed and formed their own network structures. This microstructure was due to the two phase electrode structure control using the powder, namely, nano-order level in each particle and micro-order level between particles. An anode-supported SOFC with the LSM-YSZ cathode using humidified H2 as fuel and ambient air as oxidant exhibited high power densities, such as 1.29 W cm-2 under a voltage of 0.75 V and a maximum power density of 2.65 W cm-2 at 800 °C. Also, the SOFC could be stably operated for 250 h with no degradation, even at a high temperature of 800 °C.

Chilean fuel elements fabrication progress report

International Nuclear Information System (INIS)

Baeza, J.; Contreras, H.; Chavez, J.; Klein, J.; Mansilla, R.; Marin, J.; Medina, R.

1993-01-01

Due to HEU-LEU core conversion necessity for the Chilean MTR reactors, the Fuel Elements Plant is being implemented to LEU nuclear fuel elements fabrication. A glove box line for powder-compact processing designed at CCHEN, which supposed to operate under an automatic control system, is at present under initial tests. Results of first natural uranium fuel plates manufacturing runs are shown

URANIUM OXIDE-CONTAINING FUEL ELEMENT COMPOSITION AND METHOD OF MAKING SAME

Science.gov (United States)

Handwerk, J.H.; Noland, R.A.; Walker, D.E.

1957-09-10

In the past, bodies formed of a mixture of uranium dioxide and aluminum powder have been used in fuel elements; however, these mixtures were found not to be suitable when exposed to temperatures of about 600 deg C, because at such high temperatures the fuel elements were distorted. If uranosic oxide, U/sub 3/O/sub 8/, is substituted for UO/sub 2/, the mechanical properties are not impaired when these materials are used at about 600 deg C and no distortion takes place. The uranosic oxide and aluminum, both in powder form, are first mixed, and after a homogeneous mixture has been obtained, are shaped into fuel elements by extrusion at elevated temperature. Magnesium powder may be used in place of the aluminum.

Preparation methods of U3O8 powder for MTR fuel elements

International Nuclear Information System (INIS)

Leal Neto, R.M.; Riella, H.G.

1990-01-01

Three preparation methods of U 3 O 8 powder have been studied with the aim of finding a simple and economic processing route: grinding of sintered U 3 O 8 pellets (Method-1); sintering of U 3 O 8 calcined granules (Method-2); and sintering of ammonium diuranate (ADU) granules (Method-3). Granulometric yield, powder characteristics and processing steps and difficulties have been taken into account for comparison purposes. Method-2 have been found to give the best results. Method-3 gives also good results, but there were some difficulties with ADU handling. (author) [pt

Review of some past and present powder metallurgy programs at the Los Alamos Scientific Laboratory

International Nuclear Information System (INIS)

Sheinberg, H.

1977-07-01

A new process is described for molding and extruding complicated shapes of uranium-loaded graphite to close tolerances for use in nuclear propulsion engines. The process for hot-pressing copper-boron carbide and forming it into sheet for use as neutronic control material for these engines is also described. Fabrication procedure and deformation testing of carbide-graphite composites for fuel element supports are outlined, as is the procedure for fabricating tungsten-thoria heat shields for these reactors. Details are given for production of uranium carbide-zirconium carbide solid-solution powder and fabrication of this powder and molybdenum uranium oxide powder into fuel pins for thermionic reactors. Methods and details are given for spheroidization of lithium deuteride to be used as laser fusion targets and for quality upgrading and characterization of micron-size balloons for that use

Transport of Powders through Rotary Kilns: Experimental Study and Modelling

OpenAIRE

Debacq , Marie; Hartmann , Didier; Houzelot , Jean-Leon; Ablitzer , Denis

1999-01-01

International audience; During the nuclear fuel cycle, uranium as hexafluoride is enriched by means of gaseous-diffusion process. The depleted UF6 resulting from the isotope separation stage is converted into U3O8 to enable its safe storage (conversion carried out by COGEMA). The UF6 -> UO2 conversion is performed in four identical plants : UF6 is hydrolysed in the gaseous phase through a vertical reactor, then the UO2F2 powder formed is pyrohydrolysed into U3O8 powder through a lightly incli...

Development of a Criticality Evaluation Method Considering the Particulate Behavior of Nuclear Fuel

International Nuclear Information System (INIS)

Sakai, Mikio; Yamamoto, Toshihiro; Murazaki, Minoru; Miyoshi, Yoshinori

2005-01-01

In conventional criticality evaluations of nuclear powder systems, effects of particulate behavior were not considered. In other words, it is difficult to take into account the particle motion in the criticality evaluations. We have developed a novel criticality evaluation code to resolve this problem. The criticality evaluation code, coupling a discrete element method simulation code with a continuous-energy Monte Carlo transport code, makes it possible to study the effects of the particulate dynamics on criticality. This criticality evaluation code is applied to the mixed-oxide (MOX) fuel powder agitation process. The criticality evaluations are performed while mixing the MOX fuel powder and an additive powder in a stirred vessel to investigate the effects of the powder free surface deformation and the particulate mixture state on the effective multiplication factor. The evaluation results reveal that the effective multiplication factor decreases due to the powder boundary deformation while it increases as the mixture condition of MOX powder and Zn-St powder is close to homogeneous

Thermal conductivity of 238PuO2 powder, intermediates, and dense fuel forms

International Nuclear Information System (INIS)

Bickford, D.F.; Crain, B. Jr.

1975-10-01

The thermal conductivities of porous 238 PuO 2 powder (calcined oxalate), milled powder, and high-density granules were calculated from direct measurements of steady-state temperature profiles resulting from self-heating. Thermal conductivities varied with density, temperature, and gas content of the pores. Errors caused by thermocouple heat conduction were less than 5 percent when the dimensions of the thermal conductivity cell and the thermocouple were properly selected

Optimization of process parameters in precipitation for consistent quality UO2 powder production

International Nuclear Information System (INIS)

Tiwari, S.K.; Reddy, A.L.V.; Venkataswamy, J.; Misra, M.; Setty, D.S.; Sheela, S.; Saibaba, N.

2013-01-01

Nuclear reactor grade natural uranium dioxide powder is being produced through precipitation route, which is further processed before converting into sintered pellets used in the fabrication of PHWR fuel assemblies of 220 and 540 MWe type reactors. The process of precipitating Uranyl Nitrate Pure Solution (UNPS) is an important step in the UO 2 powder production line, where in soluble uranium is transformed into solid form of Ammonium Uranate (AU), which in turn reflects and decides the powder characteristics. Precipitation of UNPS with vapour ammonia is being carried out in semi batch process and process parameters like ammonia flow rate, temperature, concentration of UNPS and free acidity of UNPS are very critical and decides the UO 2 powder quality. Variation in these critical parameters influences powder characteristics, which in turn influences the sinterability of UO 2 powder. In order to get consistent powder quality and sinterability the critical parameter like ammonia flow rate during precipitation is studied, optimized and validated. The critical process parameters are controlled through PLC based automated on-line data acquisition systems for achieving consistent powder quality with increased recovery and production. The present paper covers optimization of process parameters and powder characteristics. (author)

Gamma stability and powder formation of UMo alloys

Energy Technology Data Exchange (ETDEWEB)

Oliveira, F.B.V.; Andrade, D.A.; Angelo, G.; Belchior Junior, A.; Torres, W.M.; Umbehaun, P.E., E-mail: wmtorres@ipen.br, E-mail: umbehaun@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Angelo, E., E-mail: eangelo@mackenzie.br [Universidade Presbiteriana Mackenzie, Sao Paulo, SP (Brazil). Grupo de Simulacao Numerica (GSN)

2015-07-01

A study of the hydrogen embrittlement as well as a research on the relation between gamma decomposition and powder formation of uranium molybdenum alloys were previously presented. In this study a comparison regarding the hypo-eutectoid and hyper-eutectoid molybdenum additions is presented. Gamma uranium molybdenum alloys have been considered as the fuel phase in plate type fuel elements for material and test reactors (MTR). Regarding their usage as a dispersion phase in aluminum matrix, it is necessary to convert the as cast structure into powder, and one of the techniques considered for this purpose is the hydration-dehydration (HDH). This paper shows that, under specific conditions of heating and cooling, γ-UMo fragmentation may occur with non-reactive or reactive mechanisms. Following the production of the alloys by induction melting, samples of the alloys were thermally treated under a constant flow of hydrogen. It was observed that, even without a massive hydration-dehydration process, the alloys fragmented under specific conditions of thermal treatment, during the thermal shock phase of the experiments. Also, there is a relation between absorption and the rate of gamma decomposition or the gamma phase stability of the alloy and this phenomenon can be related to the eutectoid transformation temperature. This study was carried out to search for a new method for the production of powders and for the evaluation of important physical parameter such as the eutectoid transformation temperature, as an alternative to the existing ones. (author)

Method of manufacturing nuclear fuel pellet

International Nuclear Information System (INIS)

Oguma, Masaomi; Masuda, Hiroshi.

1988-01-01

Purpose: To prevent pellet destruction due to thermal stresses and reduce the swelling or issue of corrosive gaseous fission products. Method: Raw material powder for nuclear fuel pellets constitute so-called secondary particles in which a plurality of primary particles are coagulated. The degree of coagulation of the secondary particles can be determined as the bulk density of the powder. In view of the above, when pellets are sintered by using a powder mixture comprising a powder having the same constitution and different bulk density from the main raw powder as the sub-raw material powder incorporated to the main raw material powder, the pellet tissue provides such a fine porous structure that fine gaps are present a the periphery of high density secondary particles, since there is a difference in the shrinkage factor (sintering-shrinkage degree) between powders of different secondary particle densities in the course of the sintering. Thus, pellets can be prevented from thermal impact destruction and cause no destructive cracks. (Takahashi, M.)

Investigation of powdering ductile gamma U-10 wt%Mo alloy for dispersion fuels

Energy Technology Data Exchange (ETDEWEB)

Leal Neto, R.M., E-mail: lealneto@ipen.br [Nuclear and Energy Research Institute, IPEN/CNEN-SP, São Paulo (Brazil); Rocha, C.J. [Nuclear and Energy Research Institute, IPEN/CNEN-SP, São Paulo (Brazil); Urano de Carvalho, E. [Nuclear and Energy Research Institute, IPEN/CNEN-SP, São Paulo (Brazil); Science and Technology Brazilian Institute, Innovating Nuclear Reactors (Brazil); Riella, H.G. [Science and Technology Brazilian Institute, Innovating Nuclear Reactors (Brazil); Chemical Engineering Department, Santa Catarina Federal University, Florianópolis (Brazil); Durazzo, M. [Nuclear and Energy Research Institute, IPEN/CNEN-SP, São Paulo (Brazil); Science and Technology Brazilian Institute, Innovating Nuclear Reactors (Brazil)

2014-02-01

This work forms part of the studies presently ongoing at Nuclear and Energy Research Institute – IPEN/CNEN-SP investigating the feasibility of powdering ductile U-10 wt%Mo alloy by hydriding–milling–dehydriding of the gamma phase (HMD). Hydriding was conducted at room temperature in a Sievert apparatus following heat treatment activation. Hydrided pieces were fragile enough to be hand milled to the desired particle size range. Hydrogen was removed by heating the samples under high vacuum. X-ray diffraction analysis of the hydrided material showed an amorphous-like pattern that is completely reversed following dehydriding. The hydrogen content of the hydrided samples corresponds to a trihydride, i.e. (U,Mo)H{sub 3}. SEM analysis of HMD powder particles revealed equiaxial powder particles together with some plate-like particles. A hypothesis for the amorphous hydride phase formation is suggested.

Fuel production for LWRs - MOX fuel aspects

International Nuclear Information System (INIS)

Deramaix, P.

2005-01-01

Plutonium recycling in Light Water Reactors is today an industrial reality. It is recycled in the form of (U, Pu)O 2 fuel pellets (MOX), fabricated to a large extent according to UO 2 technology and pellet design. The similarity of physical, chemical, and neutron properties of both fuels also allows MOX fuel to be burnt in nuclear plants originally designed to burn UO 2 . The industrial processes presently in use or planned are all based on a mechanical blending of UO 2 and PuO 2 powders. To obtain finely dispersed plutonium and to prevent high local concentration of plutonium, the feed materials are micronised. In the BNFL process, the whole (UO 2 , PuO 2 ) blend is micronised by attrition milling. According to the MIMAS process, developed by BELGONUCLEAIRE, a primary blend made of UO 2 containing about 30% PuO 2 is micronised in a ball mill, afterwards this primary blend is mechanically diluted in UO 2 to obtain the specified Pu content. After mixing, the (U, Pu)O 2 powder is pressed and the pellets are sintered. The sintering cover gas contains moisture and 5 v/o H 2 . Moisture increases the sintering process and the U-Pu interdiffusion. After sintering and grinding, the pellets are submitted to severe controls to verify conformity with customer specifications (fissile content, Pu distribution, surface condition, chemical purity, density, microstructure). (author)

General purpose heat source task group. Final report

International Nuclear Information System (INIS)

1979-01-01

The results of thermal analyses and impact tests on a modified design of a 238 Pu-fueled general purpose heat source (GPHS) for spacecraft power supplies are presented. This work was performed to establish the safety of a heat source with pyrolytic graphite insulator shells located either inside or outside the graphite impact shell. This safety is dependent on the degree of aerodynamic heating of the heat source during reentry and on the ability of the heat source capsule to withstand impact after reentry. Analysis of wind tunnel and impact test data result in a recommended GPHS design which should meet all temperature and safety requirements. Further wind tunnel tests, drop tests, and impact tests are recommended to verify the safety of this design

Synthesis and characterization of CaTiO3 powder by combustion synthesis process

International Nuclear Information System (INIS)

Jung, C. W.; Shin, H. C.; Park, J. Y.; Lee, H. G.; Kim, H. Y.; Hong, K. W.

2000-01-01

Synroc is considered as a one of the most promising candidate for HLW solidification. CaTiO 3 , perovskite, which is a component of Synroc, can immobilize lanthanide and actinides by forming solid solutions. Generally most of the radioactive wastes elements were treated as a nitrate form. Therefore, the combustion process using metal nitrates as reactant materials can be easily applied to immobilize the radioactive waste elements. In this study, the feasibility of preparing fine, single-phase powders of multi-component oxide by a combustion process was investigated. Generally, the powder synthesized by combustion process showed different characteristics depending on the type and amount of fuel. And the spherical CaTiO 3 particles were directly prepared from the aqueous solution by an ultrasonic mist combustion process using an ultrasonic nebulizers as mist generators. The particles prepared with simple spray pyrolysis method using nitrate solution without fuel as precursor solution showed porous and hollow morphology, while the particles prepared with precursor solutions containing fuel showed dense solid morphology. Among various kinds of fuel tested, glycine showed the best result in reaction kinetics and crystalline phase purity

Method of production of granulates of ceramic nuclear fuels

International Nuclear Information System (INIS)

Wilkinson, W.L.

1975-01-01

To obtain a classified granulate of ceramic nuclear fuels with narrow grain size spectrum, the nuclear fuel powder is made into a slurry in a non-aqueous solvent with a water content as low as possible (e.g. chlorated hydrocarbon), a binder added to it, and spray-dried. The dry granulate desired is already obtained by this working stage. Polybutyl methacrylate in dibutylphthalate is proposed as binder. An example in which uranium dioxide powder is slurried in trichloro-ethylene is described in detail. (UWI/LH) [de

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

Energy Technology Data Exchange (ETDEWEB)

Sinha, V.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)], E-mail: vedsinha@barc.gov.in; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

2009-04-03

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and {gamma}-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes.

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

International Nuclear Information System (INIS)

Sinha, V.P.; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P.

2009-01-01

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and γ-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes

Characteristics of Inconel Powders for Powder-Bed Additive Manufacturing

Directory of Open Access Journals (Sweden)

Quy Bau Nguyen

2017-10-01

Full Text Available In this study, the flow characteristics and behaviors of virgin and recycled Inconel powder for powder-bed additive manufacturing (AM were studied using different powder characterization techniques. The results revealed that the particle size distribution (PSD for the selective laser melting (SLM process is typically in the range from 15 μm to 63 μm. The flow rate of virgin Inconel powder is around 28 s·(50 g−1. In addition, the packing density was found to be 60%. The rheological test results indicate that the virgin powder has reasonably good flowability compared with the recycled powder. The inter-relation between the powder characteristics is discussed herein. A propeller was successfully printed using the powder. The results suggest that Inconel powder is suitable for AM and can be a good reference for researchers who attempt to produce AM powders.

Fabrication and testing of uranium nitride fuel for space power reactors

Science.gov (United States)

Matthews, R. B.; Chidester, K. M.; Hoth, C. W.; Mason, R. E.; Petty, R. L.

1988-02-01

Uranium nitride fuel was selected for previous space power reactors because of its attractive thermal and physical properties; however, all UN fabrication and testing activities were terminated over ten years ago. An accelerated irradiation test, SP-1, was designed to demonstrate the irradiation performance of Nb-1 Zr clad UN fuel pins for the SP-100 program. A carbothermic-reduction/nitriding process was developed to synthesize UN powders. These powders were fabricated into fuel pellets by conventional cold-pressing and sintering. The pellets were loaded into Nb-1 Zr cladding tubes, irradiated in a fast-test reactor, and destructively examined after 0.8 at% burnup. Preliminary postirradiation examination (PIE) results show that the fuel pins behaved as designed. Fuel swelling, fission-gas release, and microstructural data are presented, and suggestions to enhance the reliability of UN fuel pins are discussed.

In-Situ Observation of Sintering Shrinkage of UO2 Compacts Derived from Different Powder Routes

International Nuclear Information System (INIS)

Rhee, Young Woo; Oh, Jang Soo; Kim, Dong Joo; Kim, Keon Sik; Kim, Jong Hun; Yang, Jae Ho; Koo, Yang Hyun

2015-01-01

In-situ observations on the shrinkage of green pellets with precisely controlled dimensions were carefully conducted by using TOM during H2 atmosphere sintering. The shrinkage retardation in IDR-UO 2 might be attributed to the larger primary particle size of IDRUO 2 than those of ADU- and AUC- UO 2 powders. It would be important to understand the different sintering characteristics of UO 2 powders according to the powder routes, when it comes to designing a new sintering process or choosing a sintering additive for new fuel pellet like PCI (Pellet Cladding Interaction) remedy pellet. In this paper, we have investigated the initial and intermediate sintering shrinkage of UO 2 from different powder routes by in-situ observation of green samples during H2 atmosphere sintering. Effect of powder characteristics of three different UO 2 powders on the initial and intermediate sintering were closely reviewed including crystal structure, powder size, specific surface area, primary crystal size, and O/U ratio

Thermochemical treatment of radioactive waste by using powder metal fuels

International Nuclear Information System (INIS)

Dmitriev, S.A.; Ojovan, M.I.; Karlina, O.K.

2001-01-01

Full text: A thermochemical approach was suggested for treating and conditioning specific streams of radioactive wastes for example spent ion exchange resins, mixed, organic or chlorine-containing radioactive waste as well as in order to decontaminate heavily contaminated surfaces. Conventional treatment methods of such waste encounters serious problems concerning complete destruction of organic molecules and possible emissions of radionuclides, heavy metals and chemically hazardous species or in case of contaminated materials - complete removal of contamination from surface. The thermochemical treatment of radioactive waste uses powdered metal fuels (PMF) that are specifically formulated for the waste composition and react chemically with the waste components. Thermochemical treatment technologies use the energy of chemical reactions in the mixture of waste with PMF to sustain both decomposition and synthesis processes as well as processes of isomorphic substitutions of hazardous elements into stable mineral forms. The composition of the PMF is designed in such a way as to minimise the release of hazardous components and radionuclides in the off gas and to confine the contaminants in the mineral or glass like final products. The thermochemical procedures allow decomposition of organic matter and capturing hazardous radionuclides and chemical species simultaneously. Thermochemical treatment technologies are very efficient, easy to apply, they have low capital investment and can be used both at large and small facilities. An advantage of thermochemical technologies is their autonomy. Thus these technologies can be successfully applied in order to treat small amount of waste without usage of complex and expensive equipment. They can be used also in emergency situations. Currently the thermochemical treatment technologies were developed and demonstrated to be feasible as follows: 1. Decontamination of surfaces; 2. Processing of organic waste; 3. Vitrification of dusty

Fuel-pellet-fabrication experience using direct-denitration-recycle-PuO2-coprecipitated mixed oxide

International Nuclear Information System (INIS)

Rasmussen, D.E.; Schaus, P.S.

1980-01-01

The fuel pellet fabrication experience described in this paper involved three different feed powders: coprecipitated PuO 2 -UO 2 which was flash calcined in a fluidized bed; co-direct denitrated PuO 2 -UO 2 ; and direct denitrated LWR recycle PuO 2 which was mechanically blended with natural UO 2 . The objectives of this paper are twofold; first, to demonstrate that acceptable quality fuel pellets were fabricated using feed powders manufactured by processes other than the conventional oxalate process; and second, to highlight some pellet fabrication difficulties experienced with the direct denitration LWR recycle PuO 2 feed material, which did not produce acceptable pellets. The direct denitration LWR recycle PuO 2 was available as a by-product and was not specifically produced for use in fuel pellet fabrication. Nevertheless, its characteristics and pellet fabrication behavior serve to re-emphasize the importance of continued process development involving both powder suppliers and fuel fabricators to close the fuel cycle in the future

Fabrication of cermet fuel for fast reactor

International Nuclear Information System (INIS)

Mishra, Sudhir; Kumar, Arun; Kutty, T.R.G.; Kamath, H.S.

2011-01-01

Mixed oxide (MOX) (U,Pu)O 2 , and metallic (U,Pu ,Zr) fuels are considered promising fuels for the fast reactor. The fuel cycle of MOX is well established. The advantages of the oxide fuel are its easy fabricability, good performance in the reactor and a well established reprocessing technology. However the problems lie in low thermal conductivity , low density of the fuel leading to low breeding ratio and consequently longer doubling time. The metallic fuel has the advantages of high thermal conductivity, higher metal density and higher coefficient of linear expansion. The higher coefficient of linear expansion is good from the safety consideration (negative reactivity factor). Because of higher metal density it offers highest breeding ratio and shortest doubling time. Metallic fuel disadvantages comprise large swelling at high burnup, fuel cladding interaction and lower margin between operating and melting temperature. The optimal solution may lie in cermet fuel (U, PuO 2 ), where PuO 2 is dispersed in U metal matrix and combines the favorable features of both the fuel types. The advantages of this fuel include high thermal conductivity, larger margin between melting and operating temperature, ability to retain fission product etc. The matrix being of high density metal the advantage of high breeding ratio is also maintained. In this report some results of fabrication of cermet pellet comprising of UO 2 /PuO 2 dispersed in U metal powder through classical powder metallurgy route and characterization are presented. (author)

Effect of the UO{sub 2} powder type and mixing method on microstructure of Mn-Al doped pellet

Energy Technology Data Exchange (ETDEWEB)

Na, Yeon Soo; Lim, Kwang Young; Choi, Min young; Jung, Tae Sik; Lee, Seung Jae; Yoo, Jong Sung [KEPCO, Daejeon (Korea, Republic of)

2016-05-15

Recently, the commercial LWRs are focused on the extending the burn-up and fuel cycle length in order to increase nuclear power plant economy as a maintenance and fuel cycle cost. Increasing the burn-up may lead to a faster and higher power variation such as a peak local linear power and normal operating transient (Load following operation). In such operating conditions, the risk of a fuel failure is considerably related to a pellet clad-interaction (PCI). So, recent development of advanced UO{sub 2} pellet for the LWRs is mainly focused on the large grain and soft pellet as they can reduce corrosive fission gas release and pellet-clad-interaction. In terms of the UO{sub 2} pellet, the prevention of PCI induced fuel failure can be achieved by enlarging the UO{sub 2} pellet grain size and enhancing the pellets deformation at an elevated temperature. In Korea, in order to increase the grain size and deformation of UO{sub 2} pellet on the high temperature, Mn-Al doped pellet with ADU (Ammonium Diuranate)-UO{sub 2} powder are developed in lab scale. But, the UO{sub 2} pellets for the commercial nuclear power plants in Korea are fabricated using the DC (Dry Conversion)-UO{sub 2} powder. So, it is necessary to understand the effect of microstructure on UO{sub 2} powder type for Mn-Al doped pellets. In this work, to investigate the effect of UO{sub 2} powder type and mixing method on the microstructure of the Mn-Al doped UO{sub 2} pellets, we fabricated the Mn-Al doped pellets using the DC-UO{sub 2} powder. The measurement of sintered density and mean grain size for fabricated pellets was performed, and then the results of test was evaluated in comparison with a Reference 2.

Block fuel element for gas-cooled high temperature reactors

International Nuclear Information System (INIS)

Hrovat, M.F.

1978-01-01

The invention concerns a block fuel element consisting of only one carbon matrix which is almost isotropic of high crystallinity into which the coated particles are incorporated by a pressing process. This block element is produced under isostatic pressure from graphite matrix powder and coated particles in a rubber die and is subsequently subjected to heat treatment. The main component of the graphite matrix powder consists of natural graphite powder to which artificial graphite powder and a small amount of a phenol resin binding agent are added

Changes in UO2 powder properties during processing via BNFL's binderless route

International Nuclear Information System (INIS)

Bromely, A.P.; Logsdon, R.; Roberts, V.A.

1997-01-01

The Short Binderless Route (SBR) has been developed for Mixed Oxide fuel production in BNFL's MOX Demonstration Facility (MDF) and the Sellafield MOX Plant (SMP). It is a compact process which enables good homogenisation of the Pu/U mixture and production of free flowing press feed materials. The equipment used to achieve this consists of an attritor mill to provide homogenization and a spheroidiser to provide press feed granules. As for other powder processes, the physical properties of the UO 2 powder can affect the different process stages and consequently a study of some of these effects has been carried out. The aim of the work were to gain a better understanding of the process, to consequently optimize press feed material quality and to also maintain powder hold-up levels in the equipment at a minimum. The paper considers the effects of milling processes on powder morphology and powder surface effects, on the granulation process and also on powder and granule bulk properties such as pour, tap and compaction densities. Results are discussed in terms of powder properties such as powder cohesivity, morphology and particle size. UO 2 powder derived from both the Integrated Dry Route (IDR) and the Ammonium Di-Uranate (ADU) Route are considered. Small (1 kg) scale work has been carried out which has been confirmed by larger (25 kg) scale trials. The work shows that IDR powder with differing morphologies and ADU powder can be successfully processed via the SBR route. (author). 4 figs, 4 tabs

Combustion synthesis of nanocrystalline ceria (CeO2) powders by a dry route

International Nuclear Information System (INIS)

Hwang, C.-C.; Huang, T.-H.; Tsai, J.-S.; Lin, C.-S.; Peng, C.-H.

2006-01-01

In this study, ceria (CeO 2 ) powders were synthesized with 50 g per batch via a combustion technique using two kinds of starting materials-urea [(NH 2 ) 2 CO] (as a fuel) and ceric ammonium nitrate [Ce(NH 4 ) 2 (NO 3 ) 6 ] (acting as both the source of cerium ion and an oxidizer). The starting materials were mixed thoroughly without adding water, and then ignited in the air at room temperature. It underwent a self-combustion process with a large amount of smoke, a voluminous loose product. The as-synthesized powders were characterized by X-ray diffraction (XRD) analysis, transmission electron microscope (TEM), scanning electron microscope (SEM), CHN elemental analyzer, surface area measurements, and sinterability. Experimental results revealed that the nanocrystalline CeO 2 powders with low impurity content ( 2 /g and ∼25 nm, respectively, through the stoichiometric fuel/oxidizer ratio reaction. The powder, when cold pressed and sintered in the air at 1250 deg. C for 1 h, was measured to attain the sintered density ∼92% of theoretical density having submicron grain size. In addition, the thermal decomposition and combustion process of the reactant mixture were investigated using thermogravimetry (TG), differential scanning calorimetry (DSC), and mass spectrometry (MS) techniques simultaneously. Based on the results of thermal analysis, a possible mechanism concerning the combustion reaction is proposed

Predictor of regulation of uranium dioxide powder pressing process

International Nuclear Information System (INIS)

Motta, Eduardo Souza; Araujo, Victor Hugo Leal de; Bernardelli, Sergio Henrique

2007-01-01

One of the most important steps of the uranium dioxide pellets fabrication used in the nuclear fuel elements is the green pellets pressing. The target density of the pellets after the sintering process determines the density of the green pellet. To meet the same sintered target density the green density may vary according to the powder characteristics. These variations implies in changing the regulation of the press for different powder's patches. The regulation done empirically imply in productivity loss and necessity of reprocessing the pellets pressed during the press regulation and also depends on the operator experience. At this work, was developed an artificial neural network feed forward back propagation to predict the press regulation, depending on the powder characteristics and the green pellet's target density. The results obtained at INB - Industrias Nucleares do Brasil S. A. during the fabrication of the fifth recharge of Angra II nuclear power plant are presented. (author)

Scaling up the production capacity of U-Mo powder by HMD process

International Nuclear Information System (INIS)

Pasqualini, E.E.; Lopez, M.; Helzel Garcia, L.J.; Echenique, P.; Adelfang, P.

2002-01-01

The recent discovery that uranium alloys in metastable gamma phase can be hydrided at low temperatures and pressures have allowed developing the method of commuting bulk materials by milling the hydride to desired size and then dehydriding the powder. This process is called HMD (hydriding-milling-dehydriding) and needs an initial step of hydrogen incorporation to allow the alloy to be hydrided. This four step process has been conveniently set up for the production of U-7Mo powder for its use in nuclear fuels. Low equipment investment and low man power are needed for this achievement. The process is being analyzed in its scaling up for one kilogram batches and a 50 kilogram per year production capacity of U-Mo powder. (author)

Thermal compatibility of U-2wt.%Mo and U-10wt.%Mo fuel prepared by centrifugal atomization for high density research reactor fuels

International Nuclear Information System (INIS)

Kim Ki Hwan; Lee Don Bae; Kim Chang Kyu; Kuk Il Hyun; Hofman, G.E.

1997-01-01

Research on the intermetallic compounds of uranium was revived in 1978 with the decision by the international research reactor community to develop proliferation-resistant fuels. The reduction of 93% 235 U (HEU) to 20% 235 U (LEU) necessitates the use of higher U-loading fuels to accommodate the addition 238 U in the LEU fuels. While the vast majority of reactors can be satisfied with U 3 Si 2 -Al dispersion fuel, several high performance reactors require high loadings of up to 8-9 g U cm -3 . Consequently, in the renewed fuel development program of the Reduced Enrichment for Research and Test Reactors (RERTR) Program, attention has shifted to high density uranium alloys. Early irradiation experiments with uranium alloys showed promise of acceptable irradiation behavior, if these alloys can be maintained in their cubic γ-U crystal structure. It has been reported that high density atomized U-Mo powders prepared by rapid cooling have metastable isotropic γ-U phase saturated with molybdenum, and good γ-U phase stability, especially in U-10wt.%Mo alloy fuel. If the alloy has good thermal compatibility with aluminium, and this metastable gamma phase can be maintained during irradiation, U-Mo alloy would be a prime candidate for dispersion fuel for research reactors. In this paper, U-2w.%Mo and U-10w.%Mo alloy powder which have high density (above 15 g-U/cm 3 ), are prepared by centrifugal atomization. The U-Mo alloy fuel meats are made into rods extruding the atomized powders. The characteristics related to the thermal compatibility of U-2w.%Mo and U-10w.%Mo alloy fuel meat at 400 o C for time up to 2000 hours are examined. (author)

Research reactor fuel development at AECL

International Nuclear Information System (INIS)

Sears, D.F.; Wang, N.

2000-09-01

This paper reviews recent U 3 Si 2 and U-Mo dispersion fuel development activities at AECL. The scope of work includes fabrication development, irradiation testing, post-irradiation examination and performance qualification. U-Mo alloys with a variety of compositions, ranging from 6 to 10 wt % Mo, have been fabricated with high purity and homogeneity in the product. The alloys and powders were characterized using optical and scanning electron microscopy, chemical analysis, and X-ray diffraction and neutron diffraction analysis. U-Mo powder samples have been supplied to the Argonne National Laboratory for irradiation testing in the ATR reactor. Low-enriched uranium fuel elements containing U-7 wt % Mo and U-10 wt % Mo with loadings up to 4.5 gU/cm 3 have been fabricated at CRL for irradiation testing in the NRU reactor. The U-Mo fuel elements will be tested in NRU at linear powers up to 145 kW/m, and to 85 atom % 235 U burnup. (author)

Research reactor fuel development at AECL

International Nuclear Information System (INIS)

Sears, D.F.; Wang, N.

2000-01-01

This paper reviews recent U 3 Si 2 and U-Mo dispersion fuel development activities at AECL. The scope of work includes fabrication development, irradiation testing, postirradiation examination and performance qualification. U-Mo alloys with a variety of compositions, ranging from 6 to 10 wt % Mo, have been fabricated with high purity and homogeneity in the product. The alloys and powders were characterized using optical and scanning electron microscopy, chemical analysis, and X-ray diffraction and neutron diffraction analysis. U-Mo powder samples have been supplied to the Argonne National Laboratory for irradiation testing in the ATR reactor. Low-enriched uranium fuel elements containing U-7 wt % Mo and U-10 wt % Mo with loadings up to 4.5 gU/cm 3 have been fabricated at CRL for irradiation testing in the NRU reactor. The U-Mo fuel elements will be tested in NRU at linear powers up to 145 kW/m, and to 85 atom % 235 U burnup. (author)

The Fabrication Problem Of U3Si2-Al Fuel With Uranium High Loading

International Nuclear Information System (INIS)

Supardjo

1996-01-01

The quality of U 3 Si 2 -Al dispersion fuel product is the main aim for each fabricator. Low loading of uranium fuel element is easily fabricated, but with the increased, uranium loading, homogeneity of uranium distribution is difficult to achieve and it always formed white spots, blister, and dogboning in the fuel plates. The problem can be eliminated by the increasing treatment of the fuel/Al powder. The precise selection of fuel/Al particles diameter is needed indeed to make easier in the homogeneous process of powder and the porosities arrangement in the fuel plates. The increasing of uranium loading at constant meat thickness will increase the meat hardness, therefore to withdraw the dogboning forming, the use of harder cladding materials is necessity

In-Situ Observation of Sintering Shrinkage of UO{sub 2} Compacts Derived from Different Powder Routes

Energy Technology Data Exchange (ETDEWEB)

Rhee, Young Woo; Oh, Jang Soo; Kim, Dong Joo; Kim, Keon Sik; Kim, Jong Hun; Yang, Jae Ho; Koo, Yang Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

In-situ observations on the shrinkage of green pellets with precisely controlled dimensions were carefully conducted by using TOM during H2 atmosphere sintering. The shrinkage retardation in IDR-UO{sub 2} might be attributed to the larger primary particle size of IDRUO{sub 2} than those of ADU- and AUC- UO{sub 2} powders. It would be important to understand the different sintering characteristics of UO{sub 2} powders according to the powder routes, when it comes to designing a new sintering process or choosing a sintering additive for new fuel pellet like PCI (Pellet Cladding Interaction) remedy pellet. In this paper, we have investigated the initial and intermediate sintering shrinkage of UO{sub 2} from different powder routes by in-situ observation of green samples during H2 atmosphere sintering. Effect of powder characteristics of three different UO{sub 2} powders on the initial and intermediate sintering were closely reviewed including crystal structure, powder size, specific surface area, primary crystal size, and O/U ratio.

Optimization of process parameters in precipitation for consistent quality UO{sub 2} powder production

Energy Technology Data Exchange (ETDEWEB)

Tiwari, S.K.; Reddy, A.L.V.; Venkataswamy, J.; Misra, M.; Setty, D.S.; Sheela, S.; Saibaba, N., E-mail: misra@nfc.gov.in [Nuclear Fuel Complex, Hyderabad (India)

2013-07-01

Nuclear reactor grade natural uranium dioxide powder is being produced through precipitation route, which is further processed before converting into sintered pellets used in the fabrication of PHWR fuel assemblies of 220 and 540 MWe type reactors. The process of precipitating Uranyl Nitrate Pure Solution (UNPS) is an important step in the UO{sub 2} powder production line, where in soluble uranium is transformed into solid form of Ammonium Uranate (AU), which in turn reflects and decides the powder characteristics. Precipitation of UNPS with vapour ammonia is being carried out in semi batch process and process parameters like ammonia flow rate, temperature, concentration of UNPS and free acidity of UNPS are very critical and decides the UO{sub 2} powder quality. Variation in these critical parameters influences powder characteristics, which in turn influences the sinterability of UO{sub 2} powder. In order to get consistent powder quality and sinterability the critical parameter like ammonia flow rate during precipitation is studied, optimized and validated. The critical process parameters are controlled through PLC based automated on-line data acquisition systems for achieving consistent powder quality with increased recovery and production. The present paper covers optimization of process parameters and powder characteristics. (author)

U-8 wt %Mo and 7 wt %Mo alloys powder obtained by an hydride-de hydride process

International Nuclear Information System (INIS)

Balart, Silvia N.; Bruzzoni, Pablo; Granovsky, Marta S.; Gribaudo, Luis M. J.; Hermida, Jorge D.; Ovejero, Jose; Rubiolo, Gerardo H.; Vicente, Eduardo E.

2000-01-01

Uranium-molybdenum alloys are been tested as a component in high-density LEU dispersion fuels with very good performances. These alloys need to be transformed to powder due to the manufacturing requirements of the fuels. One method to convert ductile alloys into powder is the hydride-de hydride process, which takes advantage of the ability of the U-α phase to transform to UH 3 : a brittle and relatively low-density compound. U-Mo alloys around 7 and 8 wt % Mo were melted and heat treated at different temperature ranges in order to partially convert γ -phase to α -phase. Subsequent hydriding transforms this α -phase to UH 3 . The volume change associated to the hydride formation embrittled the material which ends up in a powdered alloy. Results of the optical metallography, scanning electron microscopy, X-ray diffraction during different steps of the process are shown. (author)

Methods and apparatuses for the development of microstructured nuclear fuels

Science.gov (United States)

Jarvinen, Gordon D [Los Alamos, NM; Carroll, David W [Los Alamos, NM; Devlin, David J [Santa Fe, NM

2009-04-21

Microstructured nuclear fuel adapted for nuclear power system use includes fissile material structures of micrometer-scale dimension dispersed in a matrix material. In one method of production, fissile material particles are processed in a chemical vapor deposition (CVD) fluidized-bed reactor including a gas inlet for providing controlled gas flow into a particle coating chamber, a lower bed hot zone region to contain powder, and an upper bed region to enable powder expansion. At least one pneumatic or electric vibrator is operationally coupled to the particle coating chamber for causing vibration of the particle coater to promote uniform powder coating within the particle coater during fuel processing. An exhaust associated with the particle coating chamber and can provide a port for placement and removal of particles and powder. During use of the fuel in a nuclear power reactor, fission products escape from the fissile material structures and come to rest in the matrix material. After a period of use in a nuclear power reactor and subsequent cooling, separation of the fissile material from the matrix containing the embedded fission products will provide an efficient partitioning of the bulk of the fissile material from the fission products. The fissile material can be reused by incorporating it into new microstructured fuel. The fission products and matrix material can be incorporated into a waste form for disposal or processed to separate valuable components from the fission products mixture.

Microfabrication of Microchannels for Fuel Cell Plates

Directory of Open Access Journals (Sweden)

Ho Su Jang

2009-12-01

Full Text Available Portable electronic devices such as notebook computers, PDAs, cellular phones, etc., are being widely used, and they increasingly need cheap, efficient, and lightweight power sources. Fuel cells have been proposed as possible power sources to address issues that involve energy production and the environment. In particular, a small type of fuel-cell system is known to be suitable for portable electronic devices. The development of micro fuel cell systems can be achieved by the application of microchannel technology. In this study, the conventional method of chemical etching and the mechanical machining method of micro end milling were used for the microfabrication of microchannel for fuel cell separators. The two methods were compared in terms of their performance in the fabrication with regards to dimensional errors, flatness, straightness, and surface roughness. Following microchannel fabrication, the powder blasting technique is introduced to improve the coating performance of the catalyst on the surface of the microchannel. Experimental results show that end milling can remarkably increase the fabrication performance and that surface treatment by powder blasting can improve the performance of catalyst coating.

Advanced methods for fabrication of PHWR and LMFBR fuels

International Nuclear Information System (INIS)

Ganguly, C.

1988-01-01

For self-reliance in nuclear power, the Department of Atomic Energy (DAE), India is pursuing two specific reactor systems, namely the pressurised heavy water reactors (PHWR) and the liquid metal cooled fast breeder reactors (LMFBR). The reference fuel for PHWR is zircaloy-4 clad high density (≤ 96 per cent T.D.) natural UO 2 pellet-pins. The advanced PHWR fuels are UO 2 -PuO 2 (≤ 2 per cent), ThO 2 -PuO 2 (≤ 4 per cent) and ThO 2 -U 233 O 2 (≤ 2 per cent). Similarly, low density (≤ 85 per cent T.D.) (UPu)O 2 pellets clad in SS 316 or D9 is the reference fuel for the first generation of prototype and commercial LMFBRs all over the world. However, (UPu)C and (UPu)N are considered as advanced fuels for LMFBRs mainly because of their shorter doubling time. The conventional method of fabrication of both high and low density oxide, carbide and nitride fuel pellets starting from UO 2 , PuO 2 and ThO 2 powders is 'powder metallurgy (P/M)'. The P/M route has, however, the disadvantage of generation and handling of fine powder particles of the fuel and the associated problem of 'radiotoxic dust hazard'. The present paper summarises the state-of-the-art of advanced methods of fabrication of oxide, carbide and nitride fuels and highlights the author's experience on sol-gel-microsphere-pelletisation (SGMP) route for preparation of these materials. The SGMP process uses sol gel derived, dust-free and free-flowing microspheres of oxides, carbide or nitride for direct pelletisation and sintering. Fuel pellets of both low and high density, excellent microhomogeneity and controlled 'open' or 'closed' porosity could be fabricated via the SGMP route. (author). 5 tables, 14 figs., 15 refs

Bio energy: Bio fuel - Properties and Production

International Nuclear Information System (INIS)

Wilhelmsen, Gunnar; Martinsen, Arnold Kyrre; Sandberg, Eiliv; Fladset, Per Olav; Kjerschow, Einar; Teslo, Einar

2001-01-01

This is Chapter 3 of the book ''Bio energy - Environment, technique and market''. Its main sections are: (1) Definitions and properties, (2) Bio fuel from the forest, (3) Processed bio fuel - briquettes, pellets and powder, (4) Bio fuel from agriculture, (5) Bio fuel from agro industry, (6) Bio fuel from lakes and sea, (7) Bio fuel from aquaculture, (8) Bio fuel from wastes and (9) Hydrogen as a fuel. The exposition largely describes the conditions in Norway. The chapter on energy from the forest includes products from the timber and sawmill industry, the pulp and paper industry, furniture factories etc. Among agricultural sources are straw, energy forests, vegetable oil, bio ethanol, manure

Powder metallurgy development at SRL

International Nuclear Information System (INIS)

Peacock, H.B.

1993-01-01

The Savannah River Laboratory (SRL) is developing a powder metallurgy (P/M) process for manufacturing reactor-grade fuel tubes containing high wt % U 3 O 8 -Al cores clad with 8001 aluminum. The P/M cores are made by isostatic compaction. They are assembled in billets, outgassed, and hot-extruded using conventional coextrusion techniques. Cores have been compacted with up to 100% U3O 8 and tubes extruded with 80 wt % oxide cores. Irradiation tests have been made using P/M core tubes in the Savannah River reactors. These tubes contained U 3 O 8 concentrations up to 59 wt % and no significant swelling or blistering occurred. The tubes were irradiated to ∼ 40% burnup or 1.6x10 21 fissions/cc of core. This report discusses both small-scale and production tests for high-density P/M fuel development. The purpose of the P/M development program at SRL is to: determine the maximum U 3 O 8 content that can be fabricated into thin wall tubes, irradiate high-density tubes to high burnup and assess irradiation and dimensional stability, continue metal forming studies for extrusion and drawing, and evaluate hydrostatic extrusion and hydrostatically assisted drawing of P/M core tubes. Experimental results of testing the fuel assemblies performance so far indicate that: cores containing fine (-325 mesh) U 3 O 8 and aluminum powders can be made practically free of high-density areas using the outlined P/M pre blending and sieving techniques. U 3 O 8 -Al cores can be isostatically compacted with up to 100 wt U 3 O 8 and tubes successfully extruded with up to 80 wt oxide; fission gas blistering of U 3 O 8 -Al P/M tubes as indicated by the blister tests is a function of fissions/cc of U 3 O 8 in the core; Decreasing the fission density of oxide increases the threshold temperature for blister formation; U 3 O 8 -Al P/M fuel tubes with up to 59 wt U 3 O 8 have been successfully irradiated in SRP reactor to 1.6 x 10 21 fissions/cc of core or 7 x 10 20 fissions/cc of U 3 O 8 small

Method of producing nuclear fuels

International Nuclear Information System (INIS)

Oka, Yoshiaki; Suzuki, Tokuyuki; Oomura, Hiroshi.

1985-01-01

Purpose: To fabricate a nuclear fuel assembly with uniform enrichment degree, in the blanket of a hybrid reactor. Constitution: A vessel charged with powderous source materials is conveyed by a conveying gas through a material charge/discharge tube to the inside of the blanket. Then, plasmas are formed in the inner space of the blanket so as to enrich the source materials by the irradiation of neutrons. After the average degree of enrichment reaches a predetermined level, the material vessel is discharged by the conveying gas onto a conveyor. The powder materials are separated from the source-material vessel and then charged into a source-material hopper. The mixed material of a uniform enrichment degree is supplied to a fuel-assembly-fabrication device. FP gases resulted after the enrichment are effectively separated and removed through an FP gas pipe. (Horiuchi, T.)

Present state and problems of uranium fuel fabrication businesses

International Nuclear Information System (INIS)

Yuki, Akio

1981-01-01

The businesses of uranium fuel fabrication converting uranium hexafluoride to uranium dioxide powder and forming fuel assemblies are the field of most advanced industrialization among nuclear fuel cycle industries in Japan. At present, five plants of four companies engage in this business, and their yearly sales exceeded 20 billion yen. All companies are planning the augmentation of installation capacity to meet the growth of nuclear power generation. The companies of uranium fuel fabrication make the nuclear fuel of the specifications specified by reactor manufacturers as the subcontractors. In addition to initially loaded fuel, the fuel for replacement is required, therefore the demand of uranium fuel is relatively stable. As for the safety of enriched uranium flowing through the farbicating processes, the prevention of inhaling uranium powder by workers and the precaution against criticality are necessary. Also the safeguard measures are imposed so as not to convert enriched uranium to other purposes than peacefull ones. The strict quality control and many times of inspections are carried out to insure the soundness of nuclear fuel. The growth of the business of uranium fuel fabrication and the regulation of the businesses by laws are described. As the problems for the future, the reduction of fabrication cost, the promotion of research and development and others are pointed out. (Kako, I.)

Development of cutting device for irradiated fuel rod

International Nuclear Information System (INIS)

Lee, E. P.; Jun, Y. B.; Hong, K. P.; Min, D. K.; Lee, H. K.; Su, H. S.; Kim, K. S.; Kwon, H. M.; Joo, Y. S.; Yoo, K. S.; Joo, J. S.; Kim, E. K.

2004-01-01

Post Irradiation Examination(PIE) on irradiated fuel rods is essential for the evaluation of integrity and irradiation performance of fuel rods of commercial reactor fuel. For PIE, fuel rods should be cut very precisely. The cutting positions selected from NDT data are very important for further destructive examination and analysis. A fuel rod cutting device was developed witch can cut fuel rods longitudinal very precisely and can also cut the fuels into the same length rod cuts repeatedly. It is also easy to remove the fuel cutting powder after cutting works and it can extend the life time of cutting device and lower the contamination level of hot cell

Process for the production of fuel combined articles for addition in block shaped high temperature fuel elements

International Nuclear Information System (INIS)

Hrovat, M.; Rachor, L.

1976-01-01

There is provided a process for the production of fuel compacts consisting of an isotropic, radiation-resistant graphite matrix of good heat conductivity having embedded therein coated fuel and/or fertile particles for insertion into high temperature fuel elements by providing the coated fuel and/or fertile particles with an overcoat of molding mixture consisting of graphite powder and a thermoplastic resin binder. The particles after the overcoating are provided with hardener and lubricant only on the surface and subsequently are compressed in a die heated to a constant temperature of about 150 0 C, hardened and discharged therefrom as finished compacts

Obtaining zircaloy powder through hydriding

International Nuclear Information System (INIS)

Dupim, Ivaldete da Silva; Moreira, Joao M.L.

2009-01-01

Zirconium alloys are good options for the metal matrix in dispersion fuels for power reactors due to their low thermal neutron absorption cross-section, good corrosion resistance, good mechanical strength and high thermal conductivity. A necessary step for obtaining such fuels is producing Zr alloy powder for the metal matrix composite material. This article presents results from the Zircaloy-4 hydrogenation tests with the purpose to embrittle the alloy as a first step for comminuting. Several hydrogenation tests were performed and studied through thermogravimetric analysis. They included H 2 pressures of 25 and 50 kPa and temperatures ranging between from 20 to 670 deg C. X-ray diffraction analysis showed in the hydrogenated samples the predominant presence of ZrH 2 and some ZrO 2 . Some kinetics parameters for the Zircaloy-4 hydrogenation reaction were obtained: the time required to reach the equilibrium state at the dwell temperature was about 100 minutes; the hydrogenation rate during the heating process from 20 to 670 deg C was about 21 mg/h, and at constant temperature of 670 deg C, the hydride rate was about 1.15 mg/h. The hydrogenation rate is largest during the heating process and most of it occurs during this period. After hydrogenated, the samples could easily be comminuted indicating that this is a possible technology to obtain Zircaloy powder. The results show that only few minutes of hydrogenation are necessary to reach the hydride levels required for comminuting the Zircaloy. The final hydride stoichiometry was between 2.7 and 2.8 H for each Zr atom in the sample (author)

Sintered nuclear fuel compact and method for its production

International Nuclear Information System (INIS)

Peehs, M.; Dorr, W.

1988-01-01

This patent describes a method of producing a sintered nuclear fuel compact with which reactivity losses in a nuclear reactor having long fuel element cycles are avoided, which comprises, forming a compact of a mixture of powders containing at least one nuclear fuel oxide selected from the group consisting of UO/sub 2/, PuO/sub 2/, ThO/sub 2/, mixed oxide (U, Pu)O/sub 2/ and mixed oxide (U, Th)O/sub 2/, at least one neutron poison selected from the group consisting of UB/sub x/, where x=2; 4 and/or 12 and B/sub 4/C, and sintering the compact of the mixture of powders so that the neutron piston is embedded in a sintered matrix of the nuclear fuel oxide at a treatment temperature in a range from 1000 0 C to 1400 0 C in an oxidizing sintering atmosphere, and then heat treating the sintered compact in a reducing gas atmosphere

Performance of nickel-based oxygen carrier produced using renewable fuel aloe vera

Science.gov (United States)

Afandi, NF; Devaraj, D.; Manap, A.; Ibrahim, N.

2017-04-01

Consuming and burning of fuel mainly fossil fuel has gradually increased in this upcoming era due to high-energy demand and causes the global warming. One of the most effective ways to reduce the greenhouse gases is by capturing carbon dioxide (CO2) during the combustion process. Chemical looping combustion (CLC) is one of the most effective methods to capture the CO2 without the need of an energy intensive air separation unit. This method uses oxygen carrier to provide O2 that can react with fuel to form CO2 and H2O. This research focuses on synthesizing NiO/NiAl2O4 as an oxygen carrier due to its properties that can withstand high temperature during CLC application. The NiO/NiAl2O4 powder was synthesized using solution combustion method with plant extract renewable fuel, aloe vera as the fuel. In order to optimize the performance of the particles that can be used in CLC application, various calcination temperatures were varied at 600°C, 800°C, 1050°C and 1300°C. The phase and morphology of obtained powders were characterized using X-ray diffraction (XRD) and Field Emission Microscopy (FESEM) respectively together with the powder elements. In CLC application, high reactivity can be achieved by using smaller particle size of oxygen carrier. This research succeeded in producing nano-structured powder with high crystalline structure at temperature 1050°C which is suitable to be used in CLC application.

Development and numerical investigation of novel gradient-porous heat sinks

International Nuclear Information System (INIS)

Wang, Baicun; Hong, Yifeng; Wang, Liang; Fang, Xudong; Wang, Pengfei; Xu, Zhongbin

2015-01-01

Highlights: • A novel design of gradient-porous heat sink (GPHS) was proposed in this work. • A 3D model was constructed to study the hydraulic and thermal performances of GPHS. • GPHS is capable of improving the hydraulic and thermal performances simultaneously. • GPHS with decreasing dp by Y can effectively suppress the bottom wall temperature. - Abstract: A novel design of gradient-porous heat sink (GPHS) was proposed and numerically studied in this work. Computational simulation was carried out to analyze the effects of gradient porous material (GPM) configuration on the hydraulic and thermal performances of heat sinks in comparison of homogeneous-porous heat sink (HPHS) serving as the control. Both gradient pore-size (dp) in the flow direction and the direction normal to flow direction were studied. It was found that, compared with conventional HPHS, GPHS can effectively improve the hydraulic and thermal performances simultaneously. Both the friction factor and overall thermal resistance of heat sinks with GPM configurations are considerably lowered. The Nusselt numbers of GPHS with gradient in flow direction are larger than those of homogeneous porous material (HPM) configurations. GPHS is also featured with the capabilities of effectively suppressing the bottom wall temperature and enhancing the convection performance.

Development of U-Mo Research Reactor Fuel for Next Generation

International Nuclear Information System (INIS)

Park, Jong Man; Lee, Y. S.; Yang, J. H.; Ryu, H. J.; Kim, C. K.; Chae, H. T.; Seo, C. G.

2010-08-01

- Exportation of centrifugal atomized U-Mo powder - Completion of post irradiation examination for KOMO-3 irradiated fuel rods. - Select the dispersion fuel rod candidates for KOMO-4 irradiation test. - Irradiation test to solve the problems of interaction layer formation (KOMO-4) - Set the post irradiation examination of KOMO-4 irradiated fuel rods. - Development and characterization of innovative high U density fuel rods - Obtain and analyze foreign new irradiation test D

Quality assurance of fuel elements

International Nuclear Information System (INIS)

Hoerber, J.

1980-01-01

The quality assurance activities for reactor fuel elements are based on a quality assurance system which implies the requirements resulting from the specifications, regulations of the authorities, national standards and international rules and regulations. The quality assurance related to production of reactor fuel will be shown for PWR fuel elements in all typical fabrication steps as conversion into UO 2 -powder, pelletizing, rodmanufacture and assembling. A wide range of destructive and nondestructive techniques is applied. Quality assurance is not only verified by testing techniques but also by process monitoring by means of parameter control in production and testing procedures. (RW)

Hollow-Wall Heat Shield for Fuel Injector Component

Science.gov (United States)

Hanson, Russell B. (Inventor)

2018-01-01

A fuel injector component includes a body, an elongate void and a plurality of bores. The body has a first surface and a second surface. The elongate void is enclosed by the body and is integrally formed between portions of the body defining the first surface and the second surface. The plurality of bores extends into the second surface to intersect the elongate void. A process for making a fuel injector component includes building an injector component body having a void and a plurality of ports connected to the void using an additive manufacturing process that utilizes a powdered building material, and removing residual powdered building material from void through the plurality of ports.

Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

Directory of Open Access Journals (Sweden)

Heikki SARJAS

2012-03-01

Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

Preparation and characterization of La0,60Sr0,40Co0,20Fe0,80O3-δ powders for intermediate temperature solid oxide fuel cells (ITSOFC) cathode

International Nuclear Information System (INIS)

Vargas, R.A.; Chiba, R.; Bonturim, E.; Andreoli, M.; Seo, E.S.M.

2009-01-01

Nowadays a material that is studied as cathode in intermediate temperature solid oxide fuel cells (ITSOFC) is the mixing oxide La 0,60S r 0 , 40 Co 0 , 20 Fe 0 , 80 O 3-δ (LSCF), that possess pseudo-perovskite structure. The objective of this work is to present the physical, chemical and microstructural of LSCF powders characteristics, prepared by the citrate technique. The main analyses utilized were: X-ray diffraction, X-ray fluorescence spectroscopy, laser scattering granulometry, and scanning electron microscopy. The results show that the elimination of organic precursors is important for desired structure formation and that amount of this phase depends on cobalt content. Moreover, the chemical composition is next to stoichiometric calculated (x=0.40 and y=0.80) and the average sizes of particles are adjusted for ceramic suspensions preparation, contributing for the wet powder spraying step conformation. (author)

New Strategies for Powder Compaction in Powder-based Rapid Prototyping Techniques

OpenAIRE

Budding, A.; Vaneker, T.H.J.

2013-01-01

In powder-based rapid prototyping techniques, powder compaction is used to create thin layers of fine powder that are locally bonded. By stacking these layers of locally bonded material, an object is made. The compaction of thin layers of powder mater ials is of interest for a wide range of applications, but this study solely focuses on the application for powder -based three-dimensional printing (e.g. SLS, 3DP). This research is primarily interested in powder compaction for creating membrane...

Preparation of La{sub 0.75}Sr{sub 0.25}Cr{sub 0.5}Mn{sub 0.5}O{sub 3-{delta}} fine powders by carbonate coprecipitation for solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Ha, Sang Bu; Cho, Pyeong-Seok; Cho, Yoon Ho; Lee, Dokyol; Lee, Jong-Heun [Department of Materials Science and Engineering, Korea University, Anam-dong, Sungbuk-ku, Seoul 136-713 (Korea)

2010-01-01

A range of La{sub 0.75}Sr{sub 0.25}Cr{sub 0.5}Mn{sub 0.5}O{sub 3-{delta}} (LSCM) powders is prepared by the carbonate coprecipitation method for use as anodes in solid oxide fuel cells. The supersaturation ratio (R = [(NH{sub 4}){sub 2}CO{sub 3}]/([La{sup 3+}] + [Sr{sup 2+}] + [Cr{sup 3+}] + [Mn{sup 2+}])) during the coprecipitation determines the relative compositions of La, Sr, Cr, and Mn. The composition of the precursor approaches the stoichiometric one at the supersaturation range of 4 {<=} R {<=} 12.5, whereas Sr and Mn components are deficient at R < 4 and excessive at R = 25. The fine and phase-pure LSCM powders are prepared by heat treatment at very low temperature (1000 C) at R = 7.5 and 12.5. By contrast, the solid-state reaction requires a higher heat-treatment temperature (1400 C). The catalytic activity of the LSCM electrodes is enhanced by using carbonate-derived powders to manipulate the electrode microstructures. (author)

U3O8 powder from uranyl-loaded cation exchange resin

International Nuclear Information System (INIS)

Mosley, W.C.

1985-01-01

Large batches of U 3 O 8 , suitable for powder metallurgy fabrication of Al-U 3 O 8 cores for reactor fuel tubes, have been produced by deep-bed calcination of granular uranyl-loaded macroporous sulfonate cation exchange resin at 900 to 950 0 C in air. Deep-bed calcination is the backup process for the reference process of rotary calcination and sintering. These processes are to be used for recycling uranium, and to produce U 3 O 8 in the Fuel Production Facility to be built at the Savannah River Plant. 2 refs., 6 figs

Development of technology of high density LEU dispersion fuel fabrication

International Nuclear Information System (INIS)

Wiencek, T.; Totev, T.

2007-01-01

Advanced Materials Fabrication Facilities at Argonne National Laboratory have been involved in development of LEU dispersion fuel for research and test reactors from the beginning of RERTR program. This paper presents development of technology of high density LEU dispersion fuel fabrication for full size plate type fuel elements. A brief description of Advanced Materials Fabrication Facilities where development of the technology was carried out is given. A flow diagram of the manufacturing process is presented. U-Mo powder was manufactured by the rotating electrode process. The atomization produced a U-Mo alloy powder with a relatively uniform size distribution and a nearly spherical shape. Test plates were fabricated using tungsten and depleted U-7 wt.% Mo alloy, 4043 Al and Al-2 wt% Si matrices with Al 6061 aluminum alloy for the cladding. During the development of the technology of manufacturing of full size high density LEU dispersion fuel plates special attention was paid to meet the required homogeneity, bonding, dimensions, fuel out of zone and other mechanical characteristics of the plates.

Corrosion-resistant powder-metallurgy stainless steel powders and compacts therefrom

International Nuclear Information System (INIS)

Klar, E.; Ro, D.H.; Whitman, C.I.

1980-01-01

Disclosed is a process for improving the corrosion resistance of a stainless steel powder or compact thereof wherein the powder is produced by atomizing a melt of metals in an oxidizing environment whereby the resulting stainless steel powder is surface-enriched in silicon oxides. The process comprises adding an effective proportion of modifier metal to the melt prior to the atomization, the modifier metal selected from the group consisting of tin, aluminum, lead, zinc, magnesium, rare earth metals and like metals capable of enrichment about the surface of the resulting atomized stainless steel powder and effective under reductive sintering conditions in the depletion of the silicon oxides about the surface; and sintering the resulting atomized powder or a compact thereof under reducing conditions, the sintered powder or compact thereof being depleted in the silicon oxides and the corrosion resistance of the powder or compact thereof being improved thereby

Determination of metal impurities in MOX powder by direct current arc atomic emission spectroscopy. Application of standard addition method for direct analysis of powder sample

International Nuclear Information System (INIS)

Furuse, Takahiro; Taguchi, Shigeo; Kuno, Takehiko; Surugaya, Naoki

2016-12-01

Metal impurities in MOX powder obtained from uranium and plutonium recovered from reprocessing process of spent nuclear fuel have to be determined for its characterization. Direct current arc atomic emission spectroscopy (DCA-AES) is one of the useful methods for direct analysis of powder sample without dissolving the analyte into aqueous solution. However, the selection of standard material, which can overcome concerns such as matrix matching, is quite important to create adequate calibration curves for DCA-AES. In this study, we apply standard addition method using the certified U_3O_8 containing known amounts of metal impurities to avoid the matrix problems. The proposed method provides good results for determination of Fe, Cr and Ni contained in MOX samples at a significant quantity level. (author)

Bulk synthesis of nanocrystalline urania powders by citrate gel-combustion method

Science.gov (United States)

Sanjay Kumar, D.; Ananthasivan, K.; Venkata Krishnan, R.; Amirthapandian, S.; Dasgupta, Arup

2016-01-01

Bulk quantities (60 g) of nanocrystalline (nc) free flowing urania powders with crystallite size ranging from 38 to 252 nm have been synthesized for the first time by the citrate gel combustion method. A systematic study of the influence of the fuel (citric acid) to oxidant (nitrate) ratio (R) on the characteristics of the urania powders has been carried out for the first time. Mixture with an "R" value of 0.25 exhibited a vigorous auto-ignition reaction. This reaction was investigated with Differential Scanning Calorimetry (DSC) and in-situ thermogravimetry coupled with differential thermal analysis and mass spectrometry (TG-DTA-MS). The bulk density, specific surface area, X-ray crystallite size, residual carbon and size distribution of particles of this powder were unique. Microscopic and microstructural investigation of selected samples revealed the presence of nanocrystals with irregular exfoliated morphology; their Electron Energy Loss Spectra testified the covalency of the U-O bond.

Development of FR fuel cycle in japan (1) development scope of fuel cycle technology

International Nuclear Information System (INIS)

Nakamura, H.; Funasaka, H.; Namekawa, T.

2008-01-01

A fast reactor (FR) cycle has a potential to realize a sustainable energy supply system that is harmonized with environment by fully recycling both uranium (U) and transuranium (TRU) elements. In Japan, a Feasibility Study on Commercialized FR Cycle Systems (FS) was launched in July 1999, and through two different study phases, a final report was presented in 2006. As a result of FS, a combined system of sodium-cooled FR with mixed-oxide (MOX) fuel, advanced aqueous reprocessing and simplified pelletizing fuel fabrication was considered to be most promising for commercialization. The advanced aqueous reprocessing system, which is called the New Extraction system for TRU recovery (NEXT), consists of a U crystallization process for the bulk of U recovery, a simplified solvent extraction process for residual U, plutonium (Pu) and neptunium (Np) without Pu partitioning and purification, and a process for recovering americium (Am) and curium (Cm) from the raffinate. The ratio of Pu/U concentration in the mother solution after crystallization is adequate for MOX fuel fabrication, and thus complicated powder mixing processes for adjusting Pu content in MOX fuel can be eliminated in the subsequent simplified fuel fabrication system. In this system, lubricant-mixing process can also be eliminated by adopting the advanced technology in which lubricant is coated on the inner surface of a die before fuel powder supply. Such a simplification could help us overcoming the difficulty to treat MA bearing fuel powders in a hot cell. Ministry of Education, Culture, Sports, Science and Technology (MEXT) reviewed these results of FS in 2006 and identified the most promising FR cycle concept proposed in the FS phase II study as a mainline choice for commercialization. According to such a governmental assessment, R and D activities of FR cycle systems were decided to be concentrated mainly to the innovative technology development for the mainline concept. The stage of R and D project was

Pyrolysis characteristics and kinetic parameters determination of biomass fuel powders by differential thermal gravimetric analysis (TGA/DTG)

International Nuclear Information System (INIS)

El-Sayed, Saad A.; Mostafa, M.E.

2014-01-01

Highlights: • The sugarcane bagasse powder has better energy value compared to the cotton stalks. • Bagasse moisture is entrained in its cell walls and its evaporation needs more energy. • The cotton stalks is more reactive and readily combustible than the bagasse powders. • A lower E and A 0 has been found for bagasse compared with cotton stalks powders. • Calculated E of bagasse and cotton stalks by direct and integral methods are different. - Abstract: The kinetics of the thermal decomposition of the two biomass materials (sugarcane bagasse and cotton stalks powders) were evaluated using a differential thermo-gravimetric analyzer under a non-isothermal condition. Two distinct reaction zones were observed for the two biomasses. The direct Arrhenius plot method and the integral method were applied for determination of kinetic parameters: activation energy, pre-exponential factor, and order of reaction. The weight loss curve showed that pyrolysis of sugarcane bagasse and cotton stalks took place mainly in the range of 200–500 °C. The activation energy of the sugarcane bagasse powder obtained by the direct Arrhenius plot method ranged between 43 and 53.5 kJ/mol. On the other side, the integral method shows larger values of activation energy (77–87.7 kJ/mol). The activation energy of the cotton stalks powder obtained by the direct Arrhenius plot method was ranged between 98.5 and 100.2 kJ/mol, but the integral method shows larger values of activation energy (72.5–127.8 kJ/mol)

Studies on the sintering behaviour of uranium dioxide powder compacts

International Nuclear Information System (INIS)

Das, P.; Chowdhury, R.

1988-01-01

Uranium dioxide fuel pellets are normally made from their precursor ammonium diuranate, followed by calcination, subsequent reduction to sinterable grade powders and a post operation treatment of pressing and sintering. The low temperature calcined powders, usually exhibiting non-crystalline behaviour (under X-ray diffraction studies) progressively transforms into a crystalline variety on subsequent heat treatment at higher temperature. It is observed however that powders calcined between 800 to 900 0 C exhibit enhanced densification behaviour when sintered at higher temperatures. The isothermal shrinkage versus time plot of the sintered compacts are well described by a hyperbolic relationship which takes care of the observed shrinkage (λ) as caused due to a cumulative effect from the initial sintering of the powder compacts at zero time (α) and that caused due to the structural transformation from a non-crystalline modification with increased thermal treatment (β). The derived equation is a modification of the sintering mechanism of the viscous flow type proposed by Frenkel, involving sintering of an amorphous phase, the viscosity of the latter is presumed to increase with increasing thermal treatment to assume the final modified form as λ=t/(α+βt), where t = time, λ = shrinkage and α and β are the unknown parameters. (orig.)

Light extinction in metallic powder beds: Correlation with powder structure

International Nuclear Information System (INIS)

Rombouts, M.; Froyen, L.; Gusarov, A.V.; Bentefour, E.H.; Glorieux, C.

2005-01-01

A theoretical correlation between the effective extinction coefficient, the specific surface area, and the chord length distribution of powder beds is verified experimentally. The investigated powder beds consist of metallic particles of several tens of microns. The effective extinction coefficients are measured by a light-transmission technique at a wavelength of 540 nm. The powder structure is characterized by a quantitative image analysis of powder bed cross sections resulting in two-point correlation functions and chord length distributions. The specific surface area of the powders is estimated by laser-diffraction particle-size analysis and by the two-point correlation function. The theoretically predicted tendency of increasing extinction coefficient with specific surface area per unit void volume is confirmed by the experiments. However, a significant quantitative discrepancy is found for several powders. No clear correlation of the extinction coefficient with the powder material and particle size, and morphology is revealed, which is in line with the assumption of geometrical optics

Palm Oil Fuel Ash (POFA and Eggshell Powder (ESP as Partial Replacement for Cement in Concrete

Directory of Open Access Journals (Sweden)

Mohamad Mazizah Ezdiani

2018-01-01

Full Text Available This study is an attempt to partially replace Ordinary Portland cement (OPC in concrete with palm oil fuel ash (POFA and eggshell powder (ESP. The mix proportions of POFA and ESP were varied at 10% of cement replacement and compared with OPC concrete as control specimen. The fineness of POFA is characterized by passing through 300 μm sieve and ESP by passing through 75 μm sieve. Compressive strength testing was conducted on concrete specimens to determine the optimum mix proportion of POFA and ESP. Generally the compressive strength of OPC concrete is higher compared to POFA-ESP concrete. Based on the results of POFA-ESP concrete overall, it shows that the optimum mix proportion of concrete is 6%POFA:4% ESP achieved compressive strength of 38.60 N/mm2 at 28 days. The compressive strength of OPC concrete for the same period was 42.37 N/mm2. Higher water demand in concrete is needed due to low fineness of POFA that contributing to low compressive strength of POFA-ESP concrete. However, the compressive strength and workability of the POFA-ESP concrete were within the ranges typically encountered in regular concrete mixtures indicating the viability of this replacement procedure for structural and non-structural applications.

Palm Oil Fuel Ash (POFA) and Eggshell Powder (ESP) as Partial Replacement for Cement in Concrete

Science.gov (United States)

Ezdiani Mohamad, Mazizah; Mahmood, Ali A.; Min, Alicia Yik Yee; Nur Nadhira A., R.

2018-03-01

This study is an attempt to partially replace Ordinary Portland cement (OPC) in concrete with palm oil fuel ash (POFA) and eggshell powder (ESP). The mix proportions of POFA and ESP were varied at 10% of cement replacement and compared with OPC concrete as control specimen. The fineness of POFA is characterized by passing through 300 μm sieve and ESP by passing through 75 μm sieve. Compressive strength testing was conducted on concrete specimens to determine the optimum mix proportion of POFA and ESP. Generally the compressive strength of OPC concrete is higher compared to POFA-ESP concrete. Based on the results of POFA-ESP concrete overall, it shows that the optimum mix proportion of concrete is 6%POFA:4% ESP achieved compressive strength of 38.60 N/mm2 at 28 days. The compressive strength of OPC concrete for the same period was 42.37 N/mm2. Higher water demand in concrete is needed due to low fineness of POFA that contributing to low compressive strength of POFA-ESP concrete. However, the compressive strength and workability of the POFA-ESP concrete were within the ranges typically encountered in regular concrete mixtures indicating the viability of this replacement procedure for structural and non-structural applications.

Process variables in the obtention of U-Mo powder by the hydriding-milling-dehydriding method (HMD process)

International Nuclear Information System (INIS)

Pasqualini, Enrique E.; Helzel Garcia, Javier; Lopez, Marisol

2003-01-01

In the next few years nuclear fuels based on uranium oxides, aluminides and silicides for MTR reactors will be replaced by the high density alloy uranium- 7% (w/w) molybdenum (U-7 Mo). Actually there is only one commercial supplier of this raw material that has to be provided as powder containing 20% enriched uranium ( 235 U). In the Nuclear Fuels Department of the National Atomic Energy Commission (CNEA) at Buenos Aires was developed an alternative way of producing U-7 Mo powder in a production scale. Meanwhile CNEA is participating in the International Program (RERTR) for final qualification of this nuclear material. This new method of production consists in the hydriding of the alloy, milling the hydride to final size and dehydriding the powder. These results were achieved because a special technique was discovered for the massive hydriding of the U-7 Mo alloy. The production method is simple, requires conventional equipment and low investment. Argentine can have important comparative advantages for its production and exportation. A scale production plant is being planed. (author)

Study of the fluidized bed chemical vapor deposition process on very dense powder for nuclear applications

International Nuclear Information System (INIS)

Vanni, Florence

2015-01-01

This thesis is part of the development of low-enriched nuclear fuel, for the Materials Test Reactors (MTRs), constituted of uranium-molybdenum particles mixed with an aluminum matrix. Under certain conditions under irradiations, the U(Mo) particles interact with the aluminum matrix, causing unacceptable swelling of the fuel plate. To inhibit this phenomenon, one solution consists in depositing on the surface of the U(Mo) particles, a thin silicon layer to create a barrier effect. This thesis has concerned the study of the fluidized bed chemical vapor deposition (CVD) process to deposit silicon from silane, on the U(Mo) powder, which has an exceptional density of 17,500 kg/m 3 . To achieve this goal, two axes were treated during the thesis: the study and the optimization of the fluidization of a so dense powder, and then those of the silicon deposition process. For the first axis, a series of tests was performed on a surrogate tungsten powder in different columns made of glass and made of steel with internal diameters ranging from 2 to 5 cm, at room temperature and at high temperature (650 C) close to that of the deposits. These experiments helped to identify wall effects phenomena within the fluidized bed, which can lead to heterogeneous deposits or particles agglomeration. Some dimensions of the fluidization columns and operating conditions allowing a satisfactory fluidization of the powder were identified, paving the way for the study of silicon deposition. Several campaigns of deposition experiments on the surrogate powder and then on the U(Mo) powder were carried out in the second axis of the study. The influence of the bed temperature, the inlet molar fraction of silane diluted in argon, and the total gas flow of fluidization, was examined for different diameters of reactor and for various masses of powder. Morphological and structural characterization analyses (SEM, XRD..) revealed a uniform silicon deposition on all the powder and around each particle

Synthesis of Pr0.70Sr0.30MnO3δ and Nd0.70Sr0.30MnO3δ powders by solution-combustion technique

Directory of Open Access Journals (Sweden)

Reinaldo Azevedo Vargas

2011-01-01

Full Text Available Powders of Pr0.70Sr0.30MnO3δ (PSM and Nd0.70Sr0.30MnO3δ (NSM compositions are being investigated as alternative cathode materials for Intermediate Temperature Solid Oxide Fuel Cells. The compositions were synthesized by a solution-combustion method using metal nitrates and urea as fuel. Combustion synthesis is a highly suitable synthesis route for achieving fine and homogeneous powders at low temperatures. Single phase pseudo-perovskite was obtained by X-ray diffraction after heat treatment of PSM and NSM powders at 900 ºC. The synthesized and milling powders had an average particle size between 0.27 to 0.07 μm. Chemical analyses of the powders calcined was performed by X-ray fluorescence and morphological analysis by scanning electron microscopy. The results were compared with literature values, indicating characteristics adjusted for preparation of ceramic suspensions.

Microwave based oxidation process for recycling the off-specification (U,Pu)O{sub 2} fuel pellets

Energy Technology Data Exchange (ETDEWEB)

Singh, G., E-mail: gitendars@barctara.gov.in [Advanced Fuel Fabrication Facility (AFFF), Bhabha Atomic Research Centre, Tarapur, 401 502 (India); Khot, P.M. [Advanced Fuel Fabrication Facility (AFFF), Bhabha Atomic Research Centre, Tarapur, 401 502 (India); Kumar, Pradeep [Integrated Fuel Fabrication Facility (IFFF), Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Bhatt, R.B.; Behere, P.G.; Afzal, Mohd [Advanced Fuel Fabrication Facility (AFFF), Bhabha Atomic Research Centre, Tarapur, 401 502 (India)

2017-02-15

This paper reports development of a process named MicroWave Direct Oxidation (MWDO) for recycling the off-specification (U,Pu)O{sub 2} mixed oxide (MOX) fuel pellets generated during fabrication of typical fast reactor fuels. MWDO is a two-stage, single-cycle process based on oxidative pulverisation of pellets using 2450 MHz microwave. The powder sinterability was evaluated by bulk density and BET specific surface area. The oxidised powders were analyzed for phases using XRD and stoichiometry by thermogravimetry. The sinterability was significantly enhanced by carrying out oxidation in higher oxygen partial pressure and by subjecting MOX to multiple micronisation-oxidation cycles. After three cycles, the recycled powder from (U,28%Pu)O{sub 2} resulted surface area >3 m{sup 2}/g and 100% re-used for MOX fabrication. The flow sheet was developed for maximum utilization of recycled powder describable by a parameter called Scrap Recycling Ratio (SRR). The process demonstrates smaller processing cycle, better powder properties and higher oxidative pulverisation over conventional method. - Highlights: • A process for recycling the off-specification (U,Pu)O{sub 2} sintered fuel pellets of fast reactors was demonstrated. • The method is a two-stage, single cycle process based on oxidative pulverization of MOX pellets using 2450 MHz microwave. • The process demonstrated utilization of recycled powder with SRR of 1.

Performance of Nb protective diffusion coating on U-Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Kim, Ji-Hyeon; Sohn, Dong-Seong [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Kim, Sunghwan; Nam, Ji Min; Lee, Kyu Hong; Park, Jong Man [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-10-15

To achieve this aim, it is necessary to increase the volume fraction of fuel particles inside the meat. However, the technical limit is reached at approximately 55 vol.% of fuel particles in the aluminum matrix. As a solution, an uranium compound with an higher uranium density than existing U3Si2 fuel has to be selected. Also alloying the uranium must stabilize γ-phase of uranium at room temperature because adequate properties of the γ -phase of uranium showed a good irradiation behavior in the past. Hence, U-Mo alloys were selected as the best candidates. The formation of interaction phase is a critical problem to apply U-Mo alloys to the high performance research reactor. Different means have been proposed to reduce the interaction between U-Mo fuel and Al matrix. There are three means. : 1. Addition of a diffusion limiting element to the matrix 2. Insertion of a diffusion barrier at the interface between the U-Mo and the Al 3. Alloying of the U-Mo with a third element Here we present the effect of Nb coating as diffusion barrier on formation of interaction layers between UMo powders and Al matrix. We present the effect of Nb coating on formation of interaction layers between U-Mo powders and Al matrix. Centrifugally atomized U-7 wt.% Mo powders were used, and Nb was coated on the surface of U-7 wt.% Mo by sputtering. Subsequently, the Nb-coated U-7 wt.% Mo powders were mixed with pure Al powders, and were made into compacts. The compacts were annealed at 550 .deg. C for 1, 3, 5 hours, respectively, and the result showed that the Nb coating on U-7 wt.% Mo effectively suppressed the growth of interaction layers between U-7 wt.% Mo and Al matrix.

General-Purpose Heat Source development: Safety Verification Test Program. Bullet/fragment test series

Energy Technology Data Exchange (ETDEWEB)

George, T.G.; Tate, R.E.; Axler, K.M.

1985-05-01

The radioisotope thermoelectric generator (RTG) that will provide power for space missions contains 18 General-Purpose Heat Source (GPHS) modules. Each module contains four /sup 238/PuO/sub 2/-fueled clads and generates 250 W/sub (t)/. Because a launch-pad or post-launch explosion is always possible, we need to determine the ability of GPHS fueled clads within a module to survive fragment impact. The bullet/fragment test series, part of the Safety Verification Test Plan, was designed to provide information on clad response to impact by a compact, high-energy, aluminum-alloy fragment and to establish a threshold value of fragment energy required to breach the iridium cladding. Test results show that a velocity of 555 m/s (1820 ft/s) with an 18-g bullet is at or near the threshold value of fragment velocity that will cause a clad breach. Results also show that an exothermic Ir/Al reaction occurs if aluminum and hot iridium are in contact, a contact that is possible and most damaging to the clad within a narrow velocity range. The observed reactions between the iridium and the aluminum were studied in the laboratory and are reported in the Appendix.

New Strategies for Powder Compaction in Powder-based Rapid Prototyping Techniques

NARCIS (Netherlands)

Budding, A.; Vaneker, Thomas H.J.

2013-01-01

In powder-based rapid prototyping techniques, powder compaction is used to create thin layers of fine powder that are locally bonded. By stacking these layers of locally bonded material, an object is made. The compaction of thin layers of powder mater ials is of interest for a wide range of

Development Status of a CVD System to Deposit Tungsten onto UO2 Powder via the WCI6 Process

Science.gov (United States)

Mireles, O. R.; Kimberlin, A.; Broadway, J.; Hickman, R.

2014-01-01

Nuclear Thermal Propulsion (NTP) is under development for deep space exploration. NTP's high specific impulse (> 850 second) enables a large range of destinations, shorter trip durations, and improved reliability. W-60vol%UO2 CERMET fuel development efforts emphasize fabrication, performance testing and process optimization to meet service life requirements. Fuel elements must be able to survive operation in excess of 2850 K, exposure to flowing hydrogen (H2), vibration, acoustic, and radiation conditions. CTE mismatch between W and UO2 result in high thermal stresses and lead to mechanical failure as a result UO2 reduction by hot hydrogen (H2) [1]. Improved powder metallurgy fabrication process control and mitigated fuel loss can be attained by coating UO2 starting powders within a layer of high density tungsten [2]. This paper discusses the advances of a fluidized bed chemical vapor deposition (CVD) system that utilizes the H2-WCl6 reduction process.

Aluminum powder metallurgy processing

Energy Technology Data Exchange (ETDEWEB)

Flumerfelt, J.F.

1999-02-12

The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

Fuel cycle cost, reactor physics and fuel manufacturing considerations for Erbia-bearing PWR fuel with > 5 wt% U-235 content

Energy Technology Data Exchange (ETDEWEB)

Franceschini, F.; Lahoda, E. J.; Kucukboyaci, V. N. [Westinghouse Electric Co. LLC, 1000 Westinghouse Drive, Cranberry Township, PA 16066 (United States)

2012-07-01

The efforts to reduce fuel cycle cost have driven LWR fuel close to the licensed limit in fuel fissile content, 5.0 wt% U-235 enrichment, and the acceptable duty on current Zr-based cladding. An increase in the fuel enrichment beyond the 5 wt% limit, while certainly possible, entails costly investment in infrastructure and licensing. As a possible way to offset some of these costs, the addition of small amounts of Erbia to the UO{sub 2} powder with >5 wt% U-235 has been proposed, so that its initial reactivity is reduced to that of licensed fuel and most modifications to the existing facilities and equipment could be avoided. This paper discusses the potentialities of such a fuel on the US market from a vendor's perspective. An analysis of the in-core behavior and fuel cycle performance of a typical 4-loop PWR with 18 and 24-month operating cycles has been conducted, with the aim of quantifying the potential economic advantage and other operational benefits of this concept. Subsequently, the implications on fuel manufacturing and storage are discussed. While this concept has certainly good potential, a compelling case for its short-term introduction as PWR fuel for the US market could not be determined. (authors)

The effect of hydrothermal treatment on samaria and gadolinia doped ceria powders synthesized by coprecipitation

International Nuclear Information System (INIS)

Arakaki, Alexander Rodrigo; Yoshito, Walter Kenji; Ussui, Valter; Lazar, Dolores Ribeiro Ricci

2009-01-01

One of the main applications of ceria-based (CeO 2 ) ceramics is the manufacturing of Intermediate Temperature Solid Oxide Fuel Cells electrolytes. In order to improve ionic conductivity and densification of these materials various powder synthesis routes have been studied. In this work powders with composition Ce 0.8 (SmGd) 0.2 O 1.9h ave been synthesized by coprecipitation and hydrothermal treatment. A concentrate of rare earths containing 90wt% of CeO 2 and other containing 51% of Sm 2 O 3 and 30% of Gd 2 O 3 , both prepared from monazite processing, were used as precursor materials. The powders were characterized by X-ray diffraction, scanning and transmission electron microscopy, agglomerate size distribution by laser scattering and specific surface area by gas adsorption. Ceramic sinterability was evaluated by dilatometry and density measurements by Archimedes method. High specific surface area powders (~100m 2 /g) and cubic fluorite structure were obtained after hydrothermal treatment around 200 deg C. Ceramic densification was improved when compared to the one prepared from powders calcined at 800 deg C. (author)

Concerning change in nuclear fuel material processing business at Tokai plant of Japan Nuclear Fuel Conversion Co., Ltd. Report to Prime Minister

International Nuclear Information System (INIS)

1988-01-01

The Nuclear Safety Committee of Japan on April 7, 1988, directed the Nuclear Safety Expert Group to make a study concerning the proposed changes in the nuclear fuel material processing business at the Tokai plant of Japan Nuclear Fuel Conversion Co., Ltd., and after receiving and reviewing the report from the Group, concluded that the proposed changes should be approved. The conclusions together with results of the study were reported to the Prime Minister on June 9. 1988. The proposed plan included changes in the maximum processing capacity of the No.2 processing facilities; construction of a new powder warehouse and changes in the maximum capacity of the No.3 powder storage room and No.2 powder warehouse; reuse of No.1 powder warehouse as No.3 solid waste warehouse; and abolition of UF 6 dispensing equipment installed at the No.1 processing facilities and changes in procedures for criticality control of the hydrolysis facilities. The safety of these facilities were studied in terms of resistance to earthquakes, prevention of fire and explosion, criticality control, operations of waste processing, and radiation management. Exposure doses expected during normal operations were also examined to confirm that the possible exposure doses to the public would be sufficiently small. (N.K.)

New Concept of Designing Composite Fuel for Fast Reactors with Closing Fuel Cycle

International Nuclear Information System (INIS)

Savchenko, A.; Vatulin, A.; Uferov, O.; Kulakov, G.; Sorokin, V.

2013-01-01

For fast reactors a novel type of promising composite U-PuO2 fuel is proposed which is based on dispersion fuel elements. Basic approach to fuel element development - separated operations of fabricating uranium meat fuel element and introducing into it Pu or MA dioxides powder, that results in minimizing dust forming operations in fuel element fabrication. Novel fuel features higher characteristics in comparison to metallic or MOX fuel its fabrication technology is readily accomplished and is environmentally clean. A possibility is demonstrated of fabricating coated steel claddings to protect from interaction with fuel and fission products when use standard rod type MOX or metallic U-Pu-Zr fuel. Novel approach to reprocessing of composite fuel is demonstrated, which allows to separate uranium from burnt plutonium as well as the newly generated fissile plutonium from burnt one without chemical processes, which simplifies the closing of the nuclear fuel cycle. Novel composite fuel combines the advantages of metallic and ceramic types of fuel and has high uranium density that allows also to implicate it in BREST types reactor with conversion ratio more than 1. Peculiarities of closing nuclear cycle with composite fuel are demonstrated that allows more effective re-usage of generated Pu as well as, minimizing r/a wastes by incineration of MA in specially developed IMF design

Study of processes for the preparation of U3O8 powder for MTR fuel elements

International Nuclear Information System (INIS)

Neto, R.M.L.

1989-01-01

Three preparation methods of high-density U 3 O 8 powder have been studied: grinding of sintered U 3 O 8 pellets, sintering of calcined U 3 O 8 granules; and sintering of ammonium diuranate (ADU) granules. Experiments have been carried out varying ADU calcination time and temperature as well as sintering time, yielding ten U 3 O 8 batches. Powder characteristics, granulometric yield, and number of process steps have been taken into account for comparison purposes. Impurity content, specific surface area, stoichiometry, morphology, density, porosity distribution and phase identification have been considered as parameters for powder characterization. The main conclusions show that the second method (following a 600 0 C/3h ADU calcination) gives the best results. Moreover, the third method gives also good results, but there were some difficulties with ADU handling. (author) [pt

Progress in development of low-enriched U-Mo dispersion fuels

International Nuclear Information System (INIS)

Hofman, G.L.; Snelgrove, J.L.; Hayes, S.L.; Meyer, M.K.

2002-01-01

Results from post irradiation examinations and analyses of U-Mo/Al dispersion mini plates are presented. Irradiation test RERTR-5 contained mini- fuel plates with fuel loadings of 6 and 8 g U cm -3 . The fuel material consisted of 6, 7 and 10 wt. % Mo-uranium-alloy powders in atomized and machined form. The swelling behavior of the various fuel types is analyzed, indicating athermal swelling of the U-Mo alloy and temperature-dependent swelling owing to U-Mo/Al interdiffusion. (author)

Development, irradiation testing and PIE of UMo fuel at AECL

International Nuclear Information System (INIS)

Sears, D.F.

2005-01-01

This paper reviews recent U-Mo dispersion fuel development, irradiation testing and postirradiation examination (PIE) activities at AECL. Low-enriched uranium fuel alloys and powders have been fabricated at Chalk River Labs, with compositions ranging from U-7Mo to U-10Mo. The bulk alloys and powders were characterized using optical and scanning electron microscopy, chemical analysis, X-ray diffraction and neutron diffraction analysis. The analyses confirmed that the powders were of high quality, and in the desired gamma phase. Subsequently, kilogram quantities of DU-Mo and LEU-Mo powder have been manufactured for commercial customers. Mini-elements have been fabricated with LEU-7Mo and LEU-10Mo dispersed in aluminum, with a nominal loading of 4.5 gU/cm 3 . These have been irradiated in the NRU reactor at linear powers up to 100 kW/m. The mini-elements achieved 60 atom% 235 U burnup in 2004 March, and the irradiation is continuing to a planned discharge burnup of 80 atom% 235 U. Interim PIE has been conducted on mini-elements that were removed after 20 atom% 235 U burnup. The PIE results are presented in this paper. (author)

Fabrication of fully ceramic microencapsulated fuel by hot pressing

International Nuclear Information System (INIS)

Lee, H. G.; Kim, D. J; Park, J. Y.; Kim, W. J.; Lee, S. J

2014-01-01

Fully ceramic microencapsulated(FCM) nuclear fuel is one of the recently suggested concept to enhance stability nuclear fuel itself. The requirements to increase the accident tolerance of nuclear fuel are mainly two parts: First, the performance has to be maintained compared to the existing UO 2 nuclear fuel and zircaloy cladding system under the normal operation condition. Second, under the severe accident condition, the high temperature structural integrity has to be kept and the generation rate of hydrogen has to be decrease largely. FCM nuclear fuel consists of tristructural isotropic(TRISO) fuel particle and SiC matrix. The relative thermal conductivity of the SiC matrix as compared to UO 2 is quite good, yielding as-irradiated fuel centerline temperature compared to high temperature for the existing fuel leading to reduced stored energy in the core and reduced operational release of fission products from the fuel. Generally SiC ceramics are fabricated via liquid phase sintering due to strong covalent bonding property and low self-diffusivity coefficient. Hot pressing is very effective method to conduct sintering of SiC powder including different second phase. In this study, SiC-matrix composite including TRISO particles were sintered by hot pressing with Al 2 O 3 -Y 2 O 3 additive system. Various sintering condition were investigated to obtain high relative density above 95%. The internal distribution of TRISO particles within SiC-matrix composite was observed by x-ray radiograph. From the analysis of the cross-section of SiC-matrix composite, the fracture of TRISO particles was investigated. In order to uniform distribution of TRISO particle embedded in the SiC matrix, SiC powder overcoating is considered. SiC matrix composite including TRISO was fabricated by hot pressing. FCM pallets with full density were obtained with Al 2 O 3 -Y 2 O 3 additive system. From the microstructure image, the effect of the sintering additive contents and sintering mechanism

Solid oxide fuel cell bi-layer anode with gadolinia-doped ceria for utilization of solid carbon fuel

Energy Technology Data Exchange (ETDEWEB)

Kellogg, Isaiah D. [Department of Mechanical and Aerospace Engineering, Missouri University of Science and Technology, 290A Toomey Hall, 400 West 13th Street, Rolla, MO 65409 (United States); Department of Materials Science and Engineering, Missouri University of Science and Technology, 223 McNutt Hall, 1400 N. Bishop, Rolla, MO 65409 (United States); Koylu, Umit O. [Department of Mechanical and Aerospace Engineering, Missouri University of Science and Technology, 290A Toomey Hall, 400 West 13th Street, Rolla, MO 65409 (United States); Dogan, Fatih [Department of Materials Science and Engineering, Missouri University of Science and Technology, 223 McNutt Hall, 1400 N. Bishop, Rolla, MO 65409 (United States)

2010-11-01

Pyrolytic carbon was used as fuel in a solid oxide fuel cell (SOFC) with a yttria-stabilized zirconia (YSZ) electrolyte and a bi-layer anode composed of nickel oxide gadolinia-doped ceria (NiO-GDC) and NiO-YSZ. The common problems of bulk shrinkage and emergent porosity in the YSZ layer adjacent to the GDC/YSZ interface were avoided by using an interlayer of porous NiO-YSZ as a buffer anode layer between the electrolyte and the NiO-GDC primary anode. Cells were fabricated from commercially available component powders so that unconventional production methods suggested in the literature were avoided, that is, the necessity of glycine-nitrate combustion synthesis, specialty multicomponent oxide powders, sputtering, or chemical vapor deposition. The easily-fabricated cell was successfully utilized with hydrogen and propane fuels as well as carbon deposited on the anode during the cyclic operation with the propane. A cell of similar construction could be used in the exhaust stream of a diesel engine to capture and utilize soot for secondary power generation and decreased particulate pollution without the need for filter regeneration. (author)

Evaluation of Storage for Transportation Equipment, Unfueled Convertors, and Fueled Convertors at the INL for the Radioisotope Power Systems Program

Energy Technology Data Exchange (ETDEWEB)

S. G. Johnson; K. L. Lively

2010-05-01

This report contains an evaluation of the storage conditions required for several key components and/or systems of the Radioisotope Power Systems (RPS) Program at the Idaho National Laboratory (INL). These components/systems (transportation equipment, i.e., type ‘B’ shipping casks and the radioisotope thermo-electric generator transportation systems (RTGTS), the unfueled convertors, i.e., multi-hundred watt (MHW) and general purpose heat source (GPHS) RTGs, and fueled convertors of several types) are currently stored in several facilities at the Materials and Fuels Complex (MFC) site. For various reasons related to competing missions, inherent growth of the RPS mission at the INL and enhanced efficiency, it is necessary to evaluate their current storage situation and recommend the approach that should be pursued going forward for storage of these vital RPS components and systems. The reasons that drive this evaluation include, but are not limited to the following: 1) conflict with other missions at the INL of higher priority, 2) increasing demands from the INL RPS Program that exceed the physical capacity of the current storage areas and 3) the ability to enhance our current capability to care for our equipment, decrease maintenance costs and increase the readiness posture of the systems.

Optimization of dissolution process parameters for uranium ore concentrate powders

Energy Technology Data Exchange (ETDEWEB)

Misra, M.; Reddy, D.M.; Reddy, A.L.V.; Tiwari, S.K.; Venkataswamy, J.; Setty, D.S.; Sheela, S.; Saibaba, N. [Nuclear Fuel Complex, Hyderabad (India)

2013-07-01

Nuclear fuel complex processes Uranium Ore Concentrate (UOC) for producing uranium dioxide powder required for the fabrication of fuel assemblies for Pressurized Heavy Water Reactor (PHWR)s in India. UOC is dissolved in nitric acid and further purified by solvent extraction process for producing nuclear grade UO{sub 2} powder. Dissolution of UOC in nitric acid involves complex nitric oxide based reactions, since it is in the form of Uranium octa oxide (U{sub 3}O{sub 8}) or Uranium Dioxide (UO{sub 2}). The process kinetics of UOC dissolution is largely influenced by parameters like concentration and flow rate of nitric acid, temperature and air flow rate and found to have effect on recovery of nitric oxide as nitric acid. The plant scale dissolution of 2 MT batch in a single reactor is studied and observed excellent recovery of oxides of nitrogen (NO{sub x}) as nitric acid. The dissolution process is automated by PLC based Supervisory Control and Data Acquisition (SCADA) system for accurate control of process parameters and successfully dissolved around 200 Metric Tons of UOC. The paper covers complex chemistry involved in UOC dissolution process and also SCADA system. The solid and liquid reactions were studied along with multiple stoichiometry of nitrous oxide generated. (author)

Overview of fuel conversion

International Nuclear Information System (INIS)

Green, A.E.S.

1991-01-01

The conversion of solid fuels to cleaner-burning and more user-friendly solid liquid or gaseous fuels spans many technologies. In this paper, the authors consider coal, residual oil, oil shale, tar sends tires, municipal oil waste and biomass as feedstocks and examine the processes which can be used in the production of synthetic fuels for the transportation sector. The products of mechanical processing to potentially usable fuels include coal slurries, micronized coal, solvent refined coal, vegetable oil and powdered biomall. The thermochemical and biochemical processes considered include high temperature carbide production, liquefaction, gasification, pyrolysis, hydrolysis-fermentation and anaerobic digestion. The products include syngas, synthetic natural gas, methanol, ethanol and other hydrocarbon oxygenates synthetic gasoline and diesel and jet engine oils. The authors discuss technical and economic aspects of synthetic fuel production giving particular attention and literature references to technologies not discussed in the five chapters which follow. Finally the authors discuss economic energy, and environmental aspects of synthetic fuels and their relationship to the price of imported oil

Effect of Granule Size on Diametric Tolerance of Annular Fuel Pellet

International Nuclear Information System (INIS)

Rhee, Young Woo; Kim, Dong Joo; Kim, Jong Hun; Yang, Jae Ho; Kim, Keon Sik; Kang, Ki Won; Song, Kun Woo

2008-01-01

A dual cooled annular fuel has been seriously considered as a favorable option for an extended power uprate of a Pressurized Water Reactor fuel assembly. An annular fuel shows a lot of advantages from the point of a fuel safety and its economy due to its unique configurational merit such as an increased heat transfer area and a thin pellet thickness. From the viewpoint of the fuel pellet fabrication, however, the unique shape of annular fuel pellet causes challenging difficulties to satisfy a diametric tolerance. A sintered cylindrical PWR fuel pellet fabricated by a conventional double-acting press has an hour-glass shape due to an inhomogeneous green density distribution in a powder compact. Thus, a sintered pellet usually undergoes a centerless grinding process in order to secure diametric tolerance specifications. In the case of an annular pellet fabrication using a conventional double-acting press, the same hour-glass shape would probably occur. An inhomogeneous green density distribution in a powder compact is attributed to granule-granule frictions and granule to pressing mold wall frictions. Frictions result in an irregular pressing load distribution in a powder compact. In order to mitigate the frictions, a lot of process variables should be considered such as pre-compaction pressure, lubricant content, granule size and compaction pressure. The purpose of this study is to investigate the effect of a granule size on the amount of deformation after sintering, in other words, the amount of an hour-glassing. The granules with classified size ranges were made to green annular pellets with the same height and diameters. The hour-glassing amounts of the sintered annular pellets were measured and compared with that of the annular pellet made by unclassified granule

Fabrication and characterization of CeO{sub 2} pellets for simulation of nuclear fuel

Energy Technology Data Exchange (ETDEWEB)

García-Ostos, C.; Rodríguez-Ortiz, J.A. [Department of Mechanical and Materials Engineering, School of Engineering, University of Seville, Seville (Spain); Arévalo, C., E-mail: carevalo@us.es [Department of Mechanical and Materials Engineering, School of Engineering, University of Seville, Seville (Spain); Cobos, J. [CIEMAT, Avenida Complutense, 40, Madrid (Spain); Gotor, F.J. [Materials Science Institute of Seville (CSIC-US), Av. Américo Vespucio, 49, 41092 Seville (Spain); Torres, Y. [Department of Mechanical and Materials Engineering, School of Engineering, University of Seville, Seville (Spain)

2016-03-15

Highlights: • CeO{sub 2} is presented as a surrogate material for UO{sub 2} to study nuclear fuel. • Powder-metallurgy methods are applied to fabricate CeO{sub 2} pellets with controlled porosity. • An optimization of the fabrication parameters is established. • Microstructural and tribo-mechanical characterizations are performed. • Properties are compared to those of the nuclear fuel. - Abstract: Cerium Oxide, CeO{sub 2}, has been shown as a surrogate material to understand irradiated Mixed Oxide (MOX) based matrix fuel for nuclear power plants due to its similar structure, chemical and mechanical properties. In this work, CeO{sub 2} pellets with controlled porosity have been developed through conventional powder-metallurgy process. Influence of the main processing parameters (binder content, compaction pressure, sintering temperature and sintering time) on porosity and volumetric contraction values has been studied. Microstructure and physical properties of sintered compacts have also been characterized through several techniques. Mechanical properties such as dynamic Young's modulus, hardness and fracture toughness have been determined and connected to powder-metallurgy parameters. Simulation of nuclear fuel after reactor utilization with radial gradient porosity is proposed.

COMPARATIVE ANALYSIS OF STRUCTURAL CHANGES IN U-MO DISPERSED FUEL OF FULL-SIZE FUEL ELEMENTS AND MINI-RODS IRRADIATED IN THE MIR REACTOR

OpenAIRE

ALEKSEY. L. IZHUTOV; VALERIY. V. IAKOVLEV; ANDREY. E. NOVOSELOV; VLADIMIR. A. STARKOV; ALEKSEY. A. SHELDYAKOV; VALERIY. YU. SHISHIN; VLADIMIR. M. KOSENKOV; ALEKSANDR. V. VATULIN; IRINA. V. DOBRIKOVA; VLADIMIR. B. SUPRUN; GENNADIY. V. KULAKOV

2013-01-01

The paper summarizes the irradiation test and post-irradiation examination (PIE) data for the U-Mo low-enriched fuel that was irradiated in the MIR reactor under the RERTR Program. The PIE data were analyzed for both full-size fuel rods and mini-rods with atomized powder dispersed in Al matrix as well as with additions of 2%, 5% and 13% of silicon in the matrix and ZrN protective coating on the fuel particles. The full-size fuel rods were irradiated up to an average burnup of ∼ 60%235U; th...

Radiological surveillance in the nuclear fuel fabrication in Mexico

International Nuclear Information System (INIS)

Garcia A, J.; Reynoso V, R.; Delgado A, G.

1996-01-01

The objective of this report is to present the obtained results related to the application of the radiological safety programme established at the Nuclear Fuel Fabrication Pilot Plant (NFFPF) in Mexico, such as: surveillance methods, radiological protection criteria and regulations, radiation control and records and the application of ALARA recommendation. During the starting period from April 1994 to April 1995, at the NFFPF were made two nuclear fuel bundles a Dummy and other to be burned up in a BWR the mainly process activities are: UO 2 powder receiving, powder pressing for the pellets formation, pellets grinding, cleaning and drying, loading into a rod, Quality Control testing, nuclear fuel bundles assembly. The NFFPF is divided into an unsealed source area (pellets manufacturing plant) and into a sealed source area (rods fabrication plant). The control followed have helped to detect failures and to improve the safety programme and operation. (authors). 1 ref., 3 figs

Development of the process for production of UO2 powder by atomization of uranyl nitrate

International Nuclear Information System (INIS)

Oliveira Lainetti, P.E. de.

1991-01-01

A method of direct conversion of uranyl nitrate hexahydrate (UNH) solution to ceramic grade uranium dioxide powders by thermal denitration in a furnace that combines atomization nozzle and a gas stirred bed is described. The main purpose of this work is to show that this alternative process is technically viable, specially if the recovery of the scrap generated in the nuclear fuel pellet production is required, without further generation of new liquid wastes. The steps for the development of the denitration unit as well as the characteristics of the final powders are described. Powder production experiments have been carried out for different atomization gas pressures and furnace upper section temperatures. Determination of impurity content, specific surface area, particle size and pore size distribution, density, U content, and O/U rate of uranium dioxide powders have been done; phase identification and morphology studies have also been performed. Sintered pellets have been studied by hydrostatic density determination and microstructure analyses. (author)

Green strength of zirconium sponge and uranium dioxide powder compacts

International Nuclear Information System (INIS)

Balakrishna, Palanki; Murty, B. Narasimha; Sahoo, P.K.; Gopalakrishna, T.

2008-01-01

Zirconium metal sponge is compacted into rectangular or cylindrical shapes using hydraulic presses. These shapes are stacked and electron beam welded to form a long electrode suitable for vacuum arc melting and casting into solid ingots. The compact electrodes should be sufficiently strong to prevent breakage in handling as well as during vacuum arc melting. Usually, the welds are strong and the electrode strength is limited by the green strength of the compacts, which constitute the electrode. Green strength is also required in uranium dioxide (UO 2 ) powder compacts, to withstand stresses during de-tensioning after compaction as well as during ejection from the die and for subsequent handling by man and machine. The strengths of zirconium sponge and UO 2 powder compacts have been determined by bending and crushing respectively, and Weibul moduli evaluated. The green density of coarse sponge compact was found to be larger than that from finer sponge. The green density of compacts from lightly attrited UO 2 powder was higher than that from unattrited category, accompanied by an improvement in UO 2 green crushing strength. The factors governing green strength have been examined in the light of published literature and experimental evidence. The methodology and results provide a basis for quality control in metal sponge and ceramic powder compaction in the manufacture of nuclear fuel

Serving the fuel cycle: preparing tomorrow's packagings

International Nuclear Information System (INIS)

Roland, V.

2001-01-01

The main fleet of transport packagings serving today the fuel cycle was born more than 20 years ago. Or was it they? The present paper will show that serving the fuel cycle by preparing tomorrow's logistics is actually an on-going process, rather than a rupture. We shall review the great packagings of the fuel cycle: In the front end, the major actors are the UF 4 , UF 6 , enriched UF 6 , UO 2 powders, fresh fuel packagings. In the back end of the fuel cycle, we find the dry transport casks of the TN-12, TN-17, TN-13, family and also the Excellox wet flasks. In the waste management, a whole fleet of containers, culminating in the TN Gemini, are available or being created. (author)

Manufacturing technology and process for BWR fuel

International Nuclear Information System (INIS)

Kato, Shigeru

1996-01-01

Following recent advanced technologies, processes and requests of the design changes of BWR fuel, Nuclear Fuel Industries, Ltd. (NFI) has upgraded the manufacturing technology and honed its own skills to complete its brand-new automated facility in Tokai in the latter half of 1980's. The plant uses various forms of automation throughout the manufacturing process: the acceptance of uranium dioxide powder, pelletizing, fuel rod assembling, fuel bundle assembling and shipment. All processes are well computerized and linked together to establish the integrated control system with three levels of Production and Quality Control, Process Control and Process Automation. This multi-level system plays an important role in the quality assurance system which generates the highest quality of fuels and other benefits. (author)

PHWR Fuel - an integrated approach in Indian context

International Nuclear Information System (INIS)

Jayaraj, R.N.

2008-01-01

The nuclear power programme in India is based on a three-stage approach in which the Pressurized Heavy Water Reactors (PHWR) forms the backbone of the first stage. Over the years, apart from gaining expertise in design, construction and operation of PHWRs, innovative fuel designs and manufacturing technologies have also been evolved. Presently, thirteen PHWR 220 units and two PHWR 540 units are in operation. Three more PHWR 220 units are in the advanced stage of construction. In addition, the PHWR power generation programme envisages construction of eight more PHWR 700 units. Nuclear Fuel Complex (NFC) at Hyderabad, established in early 70s, is the only manufacturer of fuel and reactor core structurals for all the PHWRs in India. Since inception, the thrust has been on indigenous development of technology in the areas of production processes, equipment manufacture and quality assurance programmes. Commensurate with the PHWR programme, NFC has expanded its production capacities and has fabricated more than 380,000 fuel bundles since inception. Towards optimization of uranium resources and implementation of 'closed fuel cycle' concept, large quantities of reprocessed uranium fuel bundles have been manufactured and introduced in the initial cores of PHWRs. In recent times, NFC introduced several modifications in the production processes like vapour ammonia precipitation for UO 2 powder production, advanced resistance welding controls and improved versions of welding machines, which all have facilitated in improving the quality and productivity of the fuel. Superior quality control systems like spectrophotometric determination of SSA of UO 2 powders, machine vision systems for pellet inspection, thermography for evaluating weld integrity, etc. has channelised NDT techniques into fuel production lines. The paper summarizes various improvements carried out in the design and manufacture of PHWR fuel. New concepts evolved in high burn-up fuels and development of state

Characterization of intergranular fission gas bubbles in U-Mo fuel

International Nuclear Information System (INIS)

Kim, Y. S.; Hofman, G.; Rest, J.; Shevlyakov, G. V.

2008-01-01

This report can be divided into two parts: the first part, which is composed of sections 1, 2, and 3, is devoted to report the analyses of fission gas bubbles; the second part, which is in section 4, is allocated to describe the mechanistic model development. Swelling data of irradiated U-Mo alloy typically show that the kinetics of fission gas bubbles is composed of two different rates: lower initially and higher later. The transition corresponds to a burnup of ∼0 at% U-235 (LEU) or a fission density of ∼3 x 10 21 fissions/cm 3 . Scanning electron microscopy (SEM) shows that gas bubbles appear only on the grain boundaries in the pretransition regime. At intermediate burnup where the transition begins, gas bubbles are observed to spread into the intragranular regions. At high burnup, they are uniformly distributed throughout fuel. In highly irradiated U-Mo alloy fuel large-scale gas bubbles form on some fuel particle peripheries. In some cases, these bubbles appear to be interconnected and occupy the interface region between fuel and the aluminum matrix for dispersion fuel, and fuel and cladding for monolithic fuel, respectively. This is a potential performance limit for U-Mo alloy fuel. Microscopic characterization of the evolution of fission gas bubbles is necessary to understand the underlying phenomena of the macroscopic behavior of fission gas swelling that can lead to a counter measure to potential performance limit. The microscopic characterization data, particularly in the pre-transition regime, can also be used in developing a mechanistic model that predicts fission gas bubble behavior as a function of burnup and helps identify critical physical properties for the future tests. Analyses of grain and grain boundary morphology were performed. Optical micrographs and scanning electron micrographs of irradiated fuel from RERTR-1, 2, 3 and 5 tests were used. Micrographic comparisons between as-fabricated and as-irradiated fuel revealed that the site of

International collaborations about fuel studies for reactor recycling of military quality plutonium

International Nuclear Information System (INIS)

Bernard, H.; Chaudat, J.P.

1997-01-01

In November 1992, an agreement was signed between the French and Russian governments to use in Russia and for pacific purposes the plutonium recovered from the Russian nuclear weapons dismantling. This plutonium will be transformed into mixed oxide fuels (MOX) for nuclear power production. The French Direction of Military Applications (DAM) of the CEA is the operator of the French-Russian AIDA program. The CEA Direction of Fuel Cycle (DCC) and Direction of Nuclear Reactors (DRN) are involved in the transformation of metallic plutonium into sinterable oxide powder for MOX fuel manufacturing. The Russian TOMOX (Treatment of MOX powder Metallic Objects) and DEMOX (MOX Demonstration) plants will produce the MOX fuel assemblies for the 4 VVER 1000 reactors of Balakovo and the fast BN 600 reactor. The second part of the program will involve the German Siemens and GRS companies for the safety studies of the reactors and fuel cycle plants. The paper gives also a brief analysis of the US policy concerning the military plutonium recycling. (J.S.)

Description of ECRI (CNEA'S MTR fuel fabrication plant)

International Nuclear Information System (INIS)

Echenique, P.; Fabro, J.; Podesta, D.; Restelli, M.; Rossi, G.; Alvarez, L.; Adelfang, P.

2002-01-01

The ECRI Plant is dedicated to the development and fabrication of high-density fuel elements and targets for 99 Mo. In this sector had been done the start up Fuel Elements for the Reactors of Peru, Iran, Algeria and Egypt. All of them were made with U 3 O 8 . The targets for 99 Mo using HEU were fabricated too in the last years. The new material of high-density for Fuel Elements as U 3 Si 2 were done in this sector, three prototypes were fabricated, two are still under irradiation. (P06 and P07). As new developments we are working with U-Mo (7%) Fuel Plates with both material Korean and HMD. This work is under the RERTR Program and two fuel elements, manufactured by us, with both powders, will be irradiated in Petten. For 99 Mo targets, we are fabricating miniplates of LEU with an AlUx powder by pulvi-metallurgy technique. And it is under development the foils targets under the RERTR Program. A general view of the fabrication facilities and control sector will be shown. The different operations that are done in each sector will be explained. All our activities will be certified under the ISO 9000 and we are working hard to get it in the middle of 2003. (author)

Design study and evaluation of fuel fabrication systems for FR fuel cycle

International Nuclear Information System (INIS)

Namekawa, Takashi; Tanaka, Kenya; Kawaguchi, Koichi; Koike, Kazuhiro; Shimuta, Hiroshi; Suzuki, Yoshihiro

2004-01-01

The plant concept for each FBR fuel fabrication system has been constructed and evaluated, which achieves economical improvement, decrease in the environmental burden, better resource utilization, and proliferation resistance by the various innovative techniques employed. The results are as follows: (1) For oxide fuels, the simplified pelletizing method has a high technical feasibility, and it is possible to apply this method to practical process at early stage, because this method is based on wealth results of a conventional method. (2) For oxide fuels, the sphere packing fuel fabrication system by gelation and vibro-compaction processes has the advantage of lesser dispersion of the fine powder due to the use of solution and granule in the process. However this system shoulders additional cost for the liquid waste treatment process to dispose a large bulk of process liquid waste. (3) For the metal fuel, the casting system is generally expected to have high economical efficiency even for small-scale facilities, although verification for fabrication of the TRU alloy slug is required. (author)

Improvements in the preparation of nuclear fuel elements with addition of a molding mixture to fuel particles

International Nuclear Information System (INIS)

Miertschin, G.N.; Leary, D.F.

1975-01-01

An improved molting mixture to be added to nuclear fuel particles for the preparation of nuclear fuel elements is presented. It consists of carbon and pitch particles and contains an additive reducing the final coke yield of the fuel mass formed. This additive is chosen from: polystyrene and copolymers of styrene and butadiene of molecular weight between 500 and 1000000; aromatic compounds of molecular weight between 75 and 300; saturated hydrocarbon polymers of molecular weight between 500 and 1000000. The additive may be camphor, naphthalene, anthracene, phenanthrene, dimethyl terephthalate or their mixtures and is present at a concentration of 5 to 50% by weight. The carbon particles used consist of powdered graphite. These fuel elements are intended for gas-cooled high-temperature reactors [fr

Powder production of U-Mo alloy, HMD process (Hydriding- Milling- Dehydriding)

Energy Technology Data Exchange (ETDEWEB)

Pasqualini, E. E.; Garcia, J.H.; Lopez, M.; Cabanillas, E.; Adelfang, P. [Dept. Combustibles Nucleares. Comision Nacional de Energia Atomica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina)

2002-07-01

Uranium-molybdenum (U-Mo) alloys can be hydrided massively in metastable {gamma} (gamma) phase. The brittle hydride can be milled and dehydrided to acquire the desired size distributions needed for dispersion nuclear fuels. The developments of the different steps of this process called hydriding-milling- dehydriding (HMD Process) are described. Powder production scales for industrial fabrication is easily achieved with conventional equipment, small man-power and low investment. (author)

Powder production of U-Mo alloy, HMD process (Hydriding- Milling- Dehydriding)

International Nuclear Information System (INIS)

Pasqualini, E. E.; Garcia, J.H.; Lopez, M.; Cabanillas, E.; Adelfang, P.

2002-01-01

Uranium-molybdenum (U-Mo) alloys can be hydrided massively in metastable γ (gamma) phase. The brittle hydride can be milled and dehydrided to acquire the desired size distributions needed for dispersion nuclear fuels. The developments of the different steps of this process called hydriding-milling- dehydriding (HMD Process) are described. Powder production scales for industrial fabrication is easily achieved with conventional equipment, small man-power and low investment. (author)

OPT-TWO: Calculation code for two-dimensional MOX fuel models in the optimum concentration distribution

International Nuclear Information System (INIS)

Sato, Shohei; Okuno, Hiroshi; Sakai, Tomohiro

2007-08-01

OPT-TWO is a calculation code which calculates the optimum concentration distribution, i.e., the most conservative concentration distribution in the aspect of nuclear criticality safety, of MOX (mixed uranium and plutonium oxide) fuels in the two-dimensional system. To achieve the optimum concentration distribution, we apply the principle of flattened fuel importance distribution with which the fuel system has the highest reactivity. Based on this principle, OPT-TWO takes the following 3 calculation steps iteratively to achieve the optimum concentration distribution with flattened fuel importance: (1) the forward and adjoint neutron fluxes, and the neutron multiplication factor, with TWOTRAN code which is a two-dimensional neutron transport code based on the SN method, (2) the fuel importance, and (3) the quantity of the transferring fuel. In OPT-TWO, the components of MOX fuel are MOX powder, uranium dioxide powder and additive. This report describes the content of the calculation, the computational method, and the installation method of the OPT-TWO, and also describes the application method of the criticality calculation of OPT-TWO. (author)

Spherical rhenium metal powder

International Nuclear Information System (INIS)

Leonhardt, T.; Moore, N.; Hamister, M.

2001-01-01

The development of a high-density, spherical rhenium powder (SReP) possessing excellent flow characteristics has enabled the use of advanced processing techniques for the manufacture of rhenium components. The techniques that were investigated were vacuum plasma spraying (VPS), direct-hot isostatic pressing (D-HIP), and various other traditional powder metallurgy processing methods of forming rhenium powder into near-net shaped components. The principal disadvantages of standard rhenium metal powder (RMP) for advanced consolidation applications include: poor flow characteristics; high oxygen content; and low and varying packing densities. SReP will lower costs, reduce processing times, and improve yields when manufacturing powder metallurgy rhenium components. The results of the powder characterization of spherical rhenium powder and the consolidation of the SReP are further discussed. (author)

Method of manufacturing mixed stock powders for nuclear fuel elements

International Nuclear Information System (INIS)

Hirayama, Satoshi.

1980-01-01

Purpose: To alleviate the limit of the present reactor operating conditions by uniformly mixing an additive to the main content as an uranium dioxide or mixture of the uranium dioxide with plutonium dioxide. Method: A mixed stock powder is obtained by adding an additive of at least two of aluminium oxide, beryllium oxide, calcium oxide, magnesium oxide, silicon oxide, sodium oxide, potassium oxide, phosphorus oxide, titanium oxide and iron oxide to suspension having ammonia water as dispersion medium to start the deposition of precipitation at a step of precipitating ammonium diuranate or plutionium hydroxide of a main content of uranium dioxide or mixture of uranium dioxide and plutonium dioxide and deposited precipitate is calcinated and reduced. (Yoshihara, H.)

Process for the fabrication of nuclear fuel oxide pellets

International Nuclear Information System (INIS)

Francois, Bernard; Paradis, Yves.

1977-01-01

Process for the fabrication of nuclear fuel oxide pellets of the type for which particles charged with an organic binder -selected from the group that includes polyvinyl alcohol, carboxymethyl cellulose, polyvinyl compounds and methyl cellulose- are prepared from a powder of such an oxide, for instance uranium dioxide. These particles are then compressed into pellets which are then sintered. Under this process the binder charged particles are prepared by stirring the powder with a gas, spraying on to the stirred powder a solution or a suspension in a liquid of this organic binder in order to obtain these particles and then drying the particles so obtained with this gas [fr

Measurement of loose powder density

International Nuclear Information System (INIS)

Akhtar, S.; Ali, A.; Haider, A.; Farooque, M.

2011-01-01

Powder metallurgy is a conventional technique for making engineering articles from powders. Main objective is to produce final products with the highest possible uniform density, which depends on the initial loose powder characteristics. Producing, handling, characterizing and compacting materials in loose powder form are part of the manufacturing processes. Density of loose metallic or ceramic powder is an important parameter for die design. Loose powder density is required for calculating the exact mass of powder to fill the die cavity for producing intended green density of the powder compact. To fulfill this requirement of powder metallurgical processing, a loose powder density meter as per ASTM standards is designed and fabricated for measurement of density. The density of free flowing metallic powders can be determined using Hall flow meter funnel and density cup of 25 cm/sup 3/ volume. Density of metal powders like cobalt, manganese, spherical bronze and pure iron is measured and results are obtained with 99.9% accuracy. (author)

Powder metallurgy at Savannah River Laboratory

International Nuclear Information System (INIS)

Peacock, H.B.

1978-12-01

Development of a powder metallurgical process for the manufacture of reactor grade fuel tubes is being carried out at the Savannah River Laboratory (SRL). Using the P/M technology, cores were isostatically compacted with 100 wt % U 3 O 8 and coextruded tubes fabricated which contain up to approx. 80% cores clad with aluminum. Irradiation tests were completed for tubes with up to 59 wt % oxide. Post-irradiation inspection showed no significant swelling for 40% burnup. Thermal testing of sections from irradiated tubes showed that the threshold temperature for blister formation increased as the fission density of oxide decreased. Procedures are discussed for making PM cores and extruded tubes at SRL. Both laboratory and full-scale tests are presented

Brandon mathematical model describing the effect of calcination and reduction parameters on specific surface area of UO{sub 2} powders

Energy Technology Data Exchange (ETDEWEB)

Hung, Nguyen Trong; Thuan, Le Ba [Institute for Technology of Radioactive and Rare Elements (ITRRE), 48 Lang Ha, Dong Da, Ha Noi (Viet Nam); Van Khoai, Do [Micro-Emission Ltd., 1-1 Asahidai, Nomi, Ishikawa, 923-1211 (Japan); Lee, Jin-Young, E-mail: jinlee@kigam.re.kr [Convergence Research Center for Development of Mineral Resources (DMR), Korea Institute of Geoscience and Mineral Resources (KIGAM), Daejeon, 305-350 (Korea, Republic of); Jyothi, Rajesh Kumar, E-mail: rkumarphd@kigam.re.kr [Convergence Research Center for Development of Mineral Resources (DMR), Korea Institute of Geoscience and Mineral Resources (KIGAM), Daejeon, 305-350 (Korea, Republic of)

2016-06-15

Uranium dioxide (UO{sub 2}) powder has been widely used to prepare fuel pellets for commercial light water nuclear reactors. Among typical characteristics of the powder, specific surface area (SSA) is one of the most important parameter that determines the sintering ability of UO{sub 2} powder. This paper built up a mathematical model describing the effect of the fabrication parameters on SSA of UO{sub 2} powders. To the best of our knowledge, the Brandon model is used for the first time to describe the relationship between the essential fabrication parameters [reduction temperature (T{sub R}), calcination temperature (T{sub C}), calcination time (t{sub C}) and reduction time (t{sub R})] and SSA of the obtained UO{sub 2} powder product. The proposed model was tested with Wilcoxon's rank sum test, showing a good agreement with the experimental parameters. The proposed model can be used to predict and control the SSA of UO{sub 2} powder.

Development of manufacturing equipment and QC equipment for DUPIC fuel

International Nuclear Information System (INIS)

Yang, Myung Seung; Park, J.J.; Lee, J.W.; Kim, S.S.; Yim, S.P.; Kim, J.H.; Kim, K.H.; Na, S.H.; Kim, W.K.; Shin, J.M.; Lee, D.Y.; Cho, K.H.; Lee, Y.S.; Sohn, J.S.; Kim, M.J.

1999-05-01

In this study, DUPIC powder and pellet fabrication equipment, welding system, QC equipment, and fission gas treatment are developed to fabricate DUPIC fuel at IMEF M6 hot cell. The systems are improved to be suitable for remote operation and maintenance with the manipulator at hot cell. Powder and pellet fabrication equipment have been recently developed. The systems are under performance test to check remote operation and maintenance. Welding chamber and jigs are designed and developed to remotely weld DUPIC fuel rod with manipulators at hot cell. Remote quality control equipment are being tested for analysis and inspection of DUPIC fuel characteristics at hot cell. And trapping characteristics is analyzed for cesium and ruthenium released under oxidation/reduction and sintering processes. The design criteria and process flow diagram of fission gas treatment system are prepared incorporating the experimental results. The fission gas treatment system has been successfully manufactured. (Author). 33 refs., 14 tabs., 91 figs

Fundamentals of powder metallurgy

International Nuclear Information System (INIS)

Khan, I.H.; Qureshi, K.A.; Minhas, J.I.

1988-01-01

This book is being presented to introduce the fundamentals of technology of powder metallurgy. An attempt has been made to present an overall view of powder metallurgy technology in the first chapter, whereas chapter 2 to 8 deal with the production of metal powders. The basic commercial methods of powder production are briefly described with illustrations. Chapter 9 to 12 describes briefly metal powder characteristics and principles of testing, mixing, blending, conditioning, compaction and sintering. (orig./A.B.)

Coated powder for electrolyte matrix for carbonate fuel cell

International Nuclear Information System (INIS)

Iacovangelo, C.D.; Browall, K.W.

1985-01-01

A plurality of electrolyte carbonate-coated ceramic particle which does not differ significantly in size from that of the ceramic particle and wherein no significant portion of the ceramic particle is exposed is fabricated into a porous tape comprised of said coated-ceramic particles bonded together by the coating for use in a molten carbonate fuel cell

Atomics International fuel fabrication facility and low enrichment program [contributed by T.A. Moss, AI

International Nuclear Information System (INIS)

Moss, T.A.

1993-01-01

The AI facility is approximately 30,000 square feet in area and consists of four general areas. One area is devoted to the production of UAl x powder. It consists of a series of arc melting furnaces, crushing lines, glove boxes, and compacting presses. The second area is used for the rolling of fuel plates. The third area is used for the machining of the plates to final size and also the machining of the fuel elements. In the fourth area the fuel plates are swaged into assemblies, and all welding and inspection operations are performed. As part of the lower enrichment program we are scheduled to put a second UAl x powder line into operation and we have had to expand some of our storage area. Under the low enrichment program the AI fuel facility will be modified to accommodate a separate low enrichment Al x production line and compacting line. This facility modification should be done by the end of the fiscal year. We anticipate producing fuel with an enrichment slightly less than 20% We anticipate powder being available for plate production shortly after the facility is completed. Atomics International is scheduled to conduct plate LEU verification work using fully enriched material in the June-July time period, at which time we will investigate what level of uranium loadings we can go to using the current process. It is anticipated that 55 volume percent uranium compound in our fuel form can be achieved

Fuel removing method for high burnup fuel and device therefor

International Nuclear Information System (INIS)

Terakado, Shogo; Owada, Isao; Kanno, Yoshio; Aizawa, Sakue; Yamahara, Takeshi.

1993-01-01

A through hole is perforated at the center of a fuel rod in a cladding tube by a diamond drill in a water vessel. Further, the through hole is enlarged by the diamond drill. A pellet removing tool is attached to a drill chuck instead of the diamond drill. Then, the thin cylindrical fuel pellet remaining on the inner surface of the cladding tube is removed by using a pellet removing tool while applying vibrations. Subsequently, a wire brush having a slightly larger diameter than that of the inner diameter of the cladding tube is attached to the drill chuck and rotated to finish the inner surface, so that a small amount of pellets remained on the inner surface of the cladding tube is removed. Pellet powders in the water vessel are collected and recovered to the water container. This can remove high burnup fuels which are firmly sticked to the cladding tube, without giving thermal or mechanical influences on the cladding tube. (I.N.)

An analysis of radioisotope power systems using improved ATEC cells

International Nuclear Information System (INIS)

El-Genk, M.S.; Tournier, J.M.

1998-01-01

Recently, a ground demo of eight AMTEC (PX-3G) cells has been tested successfully in vacuum at the Air Force Research laboratory (AFRL). Results showed that the electric power output and voltage of the best performing PX-3G cell are short of meeting the requirements of the Pluto/Express (PX) mission. Using the basic configuration of the PX-3G cell, several design changes are explored, to improve the cell performance. Also, several integration options of the improved PX-3G cells with General-Purpose Heat Source (GPHS) modules are investigated for an electric power level of 130 W e and a 15-year mission. The options explored include varying the number of GPHS modules and AMTEC cells, and using fresh or aged fuel. The effects of changing the generators' output voltage (24 V or 28 V) on the evaporator and BASE metal-ceramic brazes temperatures and temperature margin in the cell are also examined

Romania, producer and consumer of nuclear fuel

International Nuclear Information System (INIS)

Iuhas, Tiberius

1998-01-01

A historical sketch of the activity of Romanian Rare Metals Enterprises is presented stressing the valorization of rare metals like: - radioactive metals, uranium and thorium; - dispersed rare metals, molybdenum, monazite; - heavy and refractory metals, titanium and zirconium; rare earths, lanthanides and yttrics. The beginning and developing of research in the nuclear field is in closed relation to the existence on the domestic territory of important uranium ores the mining of which begun early in 1954. The exploitation of Baita-Bihor orebody was followed by that at Ciudanovita, Natra and Dobrei ores in Caras-Severin county. Concomitantly with the ore mining, geological research was developed covering vast areas of country's surface and using advanced investigation tools suitable for increasing depths. The next step in the nuclear fuel program was made by building a uranium concentrate (as ammonium or sodium diuranate) plant. Two purification units for processing the uranium concentrate to sintered uranium dioxide powder were completed and commissioned at Feldioara in 1986. The quality of the uranium dioxide product meets the quality standards requirements for CANDU type nuclear fuel as certified in 1994. Currently, part of the fuel load of Cernavoda reactor is fuel element clusters produced by Nuclear Fuel Plant at Pitesti of sintered powder processed at Feldioara. A list of strategic objectives of the Uranium National Company is presented among which: - maintaining the uranium mining and milling activities in close relation with the fuel requirements of Cernavoda NPP; continuing geological research in promising zones, to find new uranium orebodies, easy to mill cost effectively; decreasing the environmental impact in the geological research areas, in mining and transport affected areas and in the processing plants. The fuel demand of current operation of Cernavoda NPP Unit 1 as well as of future Unit 2 after commissioning are and will be satisfied by the

Recent advancements of chemical engineering in front end fuel cycle technologies at NFC. Contributed Paper IT-01

International Nuclear Information System (INIS)

Saibaba, N.

2014-01-01

On front end fuel cycle side, Nuclear Fuel Complex (NFC) has been a pioneer in processing the uranium and zirconium ore concentrates from different sources. The uranium and zirconium ore concentrates are converted into nuclear grade uranium and zirconium di oxide powders through the conventional TBP purification and precipitation route. In case of zirconium powders, they are converted into pure nuclear grade zirconium sponge through chlorination route for the production of zirconium alloys, which are mainly used as reactor core structural material

The development and localization of nuclear fuel technology for KMRR

International Nuclear Information System (INIS)

Kim, Seong Yun; Lee, Ji Bok; Suk, Ho Chun; Kuk, Il Hyun; Hwang, Woan; Kim, Bong Goo; Park, Joo Hwan; Kim, Young Jin; Kang, Thae Khapp; Lee, Jae Choon

1988-05-01

This project was implemented aiming at localizing the fabrication of the KMRR fuel by october 1993. The contents of this project were divided into three parts: fuel design, fuel fabrication and process criticality analysis. In the fuel design, the radial power distribution in the fuel core was modeled and formulated taking account of the neutron flux depression in the radial direction. It was also performed to model and formulate the thermal characteristics such as the thermal conductivity and specific heat of the fuel core, U3Si-Al, the swelling and the film coefficient of heat transfer between the aluminum clad and light water coolant. The two dimensional heat transfer in the finned fuel element was equated based on the general equation governing the heat transfer in materials in order to develope a computer code, TEMP2D. TEMP2D solves finite differenced equations to calculate a two dimensional fuel temperature distribution under the steady and transient states. In the fuel fabrication, the technologies of fabricating uranium silicide fuel meat were tried by using depleted uranium as a raw material. These were extended to find the problems in technologies and to establish the ways of approach. The end product, so called fuel meat, was a metallic powder compound, U3Six(1≤x≤2), dispersed in Al matrix. The fuel meat was fabricated by the horizontal extrusion technique, and powder extrusion technique. Fabrication technologies comprise five different continuous processes: melting and casting of metallic uranium with silicon and aluminum, heat treatment, chipping and crushing, pulverizing, and extrusion. In the process criticality analysis, AMPX-KENO benchmark calculation was performed and calculational error of AMPX-KENO system was established. (Author)

Methods of modification and investigations of properties of fuel UO2

International Nuclear Information System (INIS)

Kurina, I.; Popov, V.; Rogov, S.; Dvoryashin, A.; Serebrennikova, O.

2009-01-01

In the SSC RF-IPPE the researches are carried out directed towards the uranium dioxide fuel pellets modification with the purpose of improvement of their performance parameters (increase of thermal conductivity, growth of grain for decrease gas release, decrease of interaction with coolant). The following technological methods of manufacturing of modified pellets UO 2 were used: 1) The water method including precipitation of Ammonium Polyuranate (APU) with manufacturing of simultaneously coarse and super dispersed particles, and also coprecipitation APU with additives (Cr, Ti, etc.), with the after calcination of powders, reduction to UO 2 pressing and sintering of pellets; 2) A method including addition of chemical reagent containing ammonia to the powder UO 2 manufactured under the dry or water technology; mechanical mixture; pressing and sintering of pellets. Application of the specified up methods makes manufacturing the UO 2 fuel pellets having the properties differing from pellets manufactured by industrial technology. Conclusions: 1) Properties of powders and the pellets manufactured by different technologies considerably differ; 2) Precipitate manufactured by water industrial technology, consists of phase NH 3 ·3UO 3 ·5H 2 O whereas the precipitate manufactured by nanotechnology contains in addition phase NH 3 ·2UO 3 ·3H 2 O; 3) Powders of U 3 O 8 manufactured by water nanotechnology have particles size 300-500 nm and ultra dispersive particles size ∼70-75 nm; 4) Powder UO 2 obtained by water nanotechnology differs by greater activity because all phase changes under oxidation result at lower temperatures; 5) Basic differences of properties of modified UO 2 pellets was established: decreasing of defects inside and on grains boundaries, minor porosity (pore size 0,05-0,5 μm), presence of pore of spherical form, presence of additional chemical bond U-U (presence of metal clusters), polyvalence of U; 6) Methods including addition of Cr and Ti under

The manufacture process and properties of (U, Gd)O2 burnable poisonous fuel pellets

International Nuclear Information System (INIS)

Yi Wei; Tang Yueming; Dai Shengping; Yang Youqing; Zuo Guoping; Wu Shihong; Gu Xiaofei; Gu Mingfei

2006-03-01

The main properties of important raw powder materials used in the (U, Gd)O 2 burnable poisonous fuel pellets production line of NPIC are presented. The powders included UO 2 , Gd 2 O 3 , (U, Gd) 3 O 8 and necessary additives, such as ammonium oxalate and zinc stearate. And the main properties of (U, Gd)O 2 burnable poisonous fuel pellets and the manufacture processes, such as ball-milling blending, granulation, pressing, sintering and grinding are also described. Moreover, the main effect of the process parameters controlled in the manufacture process have been discussed. (authors)

Low pressure powder injection moulding of stainless steel powders

Energy Technology Data Exchange (ETDEWEB)

Zampieron, J.V.; Soares, J.P.; Mathias, F.; Rossi, J.L. [Powder Processing Center CCP, Inst. de Pesquisas Energeticas e Nucleares, Sao Paulo, SP (Brazil); Filho, F.A. [IPEN, Inst. de Pesquisas Energeticas e Nucleares, Cidade Univ., Sao Paulo, SP (Brazil)

2001-07-01

Low-pressure powder injection moulding was used to obtain AISI 316L stainless steel parts. A rheological study was undertaken using gas-atomised powders and binders. The binders used were based on carnauba wax, paraffin, low density polyethylene and microcrystalline wax. The metal powders were characterised in terms of morphology, particle size distribution and specific surface area. These results were correlated to the rheological behaviour. The mixture was injected in the shape of square bar specimens to evaluate the performance of the injection process in the green state, and after sintering. The parameters such as injection pressure, viscosity and temperature were analysed for process optimisation. The binders were thermally removed in low vacuum with the assistance of alumina powders. Debinding and sintering were performed in a single step. This procedure shortened considerably the debinding and sintering time. (orig.)

Analysis of Pelletizing of Granulometric Separation Powder from Cork Industries

Directory of Open Access Journals (Sweden)

Irene Montero

2014-09-01

Full Text Available Cork industries generate a considerable amount of solid waste during their processing. Its management implies a problem for companies that should reconsider its reuse for other purposes. In this work, an analysis of pelletizing of granulometric separation powder, which is one of the major wastes in cork industries and which presents suitable properties (as an raw material for its thermal use, is studied. However, its characteristic heterogeneity, along with its low bulk density (which makes its storage and transportation difficult are restrictive factors for its energy use. Therefore, its densified form is a real alternative in order to make the product uniform and guarantee its proper use in boiler systems. Thus, the cork pellets (from granulometric separation powder in the study met, except for ash content specification, the specifications in standard European Norm EN-Plus (B for its application as fuel for domestic use.

Analysis of Pelletizing of Granulometric Separation Powder from Cork Industries.

Science.gov (United States)

Montero, Irene; Miranda, Teresa; Sepúlveda, Francisco José; Arranz, José Ignacio; Nogales, Sergio

2014-09-18

Cork industries generate a considerable amount of solid waste during their processing. Its management implies a problem for companies that should reconsider its reuse for other purposes. In this work, an analysis of pelletizing of granulometric separation powder, which is one of the major wastes in cork industries and which presents suitable properties (as an raw material) for its thermal use, is studied. However, its characteristic heterogeneity, along with its low bulk density (which makes its storage and transportation difficult) are restrictive factors for its energy use. Therefore, its densified form is a real alternative in order to make the product uniform and guarantee its proper use in boiler systems. Thus, the cork pellets (from granulometric separation powder) in the study met, except for ash content specification, the specifications in standard European Norm EN-Plus (B) for its application as fuel for domestic use.

An investigation into fuel pulverization with specific reference to high burn-up LOCA

International Nuclear Information System (INIS)

Yagnik, Suresh; Turnbull, James; Noirot, Jean; Walker, Clive; Hallstadius, Lars; Waeckel, N.; Blanpain, P.

2014-01-01

To investigate the phenomenon of high burn-up fuel pellet material potentially disintegrating into powder under a rapid temperature transient, such as in a LOCA-type accident scenario, two independent scoping studies were commissioned. The first was to investigate the effect of hydrostatic restraint pressure on Fission Gas Release (FGR) from small samples of highly irradiated fuel (71 MWd/kgU) during a series of rapid temperature ramps. Experimentally, when the FGR increased rapidly during the temperature transients, the fuel was assumed to be 'pulverized', i.e., fragmented into powder. In the second series of experiments, laser heating of small samples was used to investigate the temperature at which fuel pulverization was initiated. Subsequent to fuel disintegration, there was always a spectrum of particle sizes present. The significance of this observation was recognized in the context of extended burn-up operation in commercial reactors. Based on the observation from these investigations, a fuel fragmentation threshold has been discussed and developed. We conclude that fuel disintegration could be of potential importance in limiting the performance and productive lifetime of nuclear fuel. However, since only fuel closely adjacent to ballooned or ruptured cladding would be released in a LOCA-type transient, expulsion of pulverized fuel from the ruptured fuel rod is not considered a safety issue; cooling of the defected assembly remains possible and there is no issue with respect to local criticality. (author)

Study on microstructure change of Uranium nitride coated U-7wt%Mo powder by heat treatment

Energy Technology Data Exchange (ETDEWEB)

Cho, Woo Hyoung; Park, Jae Soon; Lee, Hae In; Kim, Woo Jeong; Yang, Jae Ho; Park, Jong Man [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2011-10-15

Uranium-molybdenum alloy particle dispersion fuel in an aluminum matrix with a high uranium density has been developed for a high performance research reactor in the RERTR program. In order to retard the fuel-matrix interaction in U-Mo/Al dispersion fuel in which the U-Mo fuel particles were dispersed in Al matrix, nitride layer coated U-Mo fuel particle has been designed and techniques to fabricate nitride-layer coated U-7wt%Mo particles have been developed in our lab. In this study, uranium nitride coated U-Mo particle has heat treatment for several times and degree. And we suggested for interaction layer remedy in U-Mo dispersion fuel. We investigate effect of heat treatment interaction layer evolution on uranium nitride coated U-Mo powder. The EDS and XRD analysis to investigate the phase evolution in uranium nitride coated layer is also a part of the present work

Fabrication and characterization of MX-type fuels and fuel pins

International Nuclear Information System (INIS)

Richter, K.; Bartscher, W.; Benedict, U.; Gueugnon, J.F.; Kutter, H.; Sari, C.; Schmidt, H.E.

1978-01-01

This paper summarizes the most important fabrication parameters and characterization of fuel and fuel pins obtained during the investigation of uranium-plutonium carbides, oxicarbides, carbonitrides and nitrides in the past years at the European Institute for Transuranium Elements at Karlsruhe. All preparation methods discussed are based on carbothermic reduction of a mechanical blend of uranium-plutonium oxide and carbon powder. General data for carbothermic reduction processes are discussed (influence of starting material, homogeneity, control of degree of reaction, etc). A survey of different preparation methods investigated is given. Limitations with respect to temperature and atmosphere for both carbothermic reduction processes and sintering conditions for the different compounds are summarized. A special preparation process for mixed carbonitrides with low nitrogen content (U,Pu)sub(1-x)Nsub(x) in the range 0.1 0 C to 1400 0 C by means of a modulated electron beam technique. A scheme is proposed, which allows to predict the thermal properties of MX fuels on the basis of their chemical composition and porosity. Preparation, preirradiation characterization and final controls of fuel test pins for pellet and vibrocompacted type of pins are described and the most important data summarized for all advanced fuels irradiated at Dounreay (DN1) and Rapsodie Fast Reactor (DN2) within the TU irradiation programme

Design evolution and verification of the general-purpose heat source

International Nuclear Information System (INIS)

Schock, A.

The General-Purpose Heat Source (GPHS) is a radioisotope heat source for use in space power systems. It employs a modular design, to make it adaptable to a wide range of energy conversion systems and power levels. Each 250 W module is completely autonomous, with its own passive safety provisions to prevent fuel release under all abort modes, including atmospheric reentry and earth impact. Prior development tests had demonstrated good impact survival as long as the iridium fuel capsules retained their ductility. This requires high impact temperatures, typically above 900 0 C and reasonably fine grain size, which in turn requires avoidance of excessive operating temperatures and reentry temperatures. These three requirements - on operating, reentry, and impact temperatures - are in mutual conflict, since thermal design changes to improve any one of these temperatures tend to worsen one or both of the others. This conflict creates a difficult design problem, which for a time threatened the success of the program. The present paper describes how this problem was overcome by successive design revisions, supplemented by thermal analyses and confirmatory vibration and impact tests; and how this may be achieved while raising the specific power of the GPHS to 83 W/lb, a 50% improvement over previously flown radioisotope heat sources

Recovery of UMo alloy from UMo/Al dispersion fuel plates by dissolution

International Nuclear Information System (INIS)

Ren Meng; Li Jia; Liu Jinhong; Zhu Changgui

2011-01-01

Methods for dissolving UMo/Al dispersion fuel plates in the compounded mixed basic aqueous (NaOH and NaNO 3 ) are studied on laboratory scale. After removing the clad and the matrix of the substandard UMo/Al dispersion fuel elements, the U loss ratios are calculated and the granularity distributions of the recovered UMo alloy powder are analyzed by the metallurgical microscope. Besides, the phase structure and the composition of the recovered UMo alloy powder are analyzed by the XRD. The results indicate that as the concentration of NaOH increases, uranium loss ratio increases; but as the concentration of NaNO 3 increases, U loss ration increases firstly and then decreases subsequently; generally, the U recovery ratios are more than 99.3%. The granularity of recovered UMo powders are very small and most parts of γ-U have been oxidated to UO 2 . Therefore, further study is required to determined whether the recovered UMo alloy could be returned to the product line. (authors)

Foundations of powder metallurgy

International Nuclear Information System (INIS)

Libenson, G.A.

1987-01-01

Consideration is being given to physicochemical foundations and technology of metal powders, moulding and sintering of bars, made of them or their mixtures with nonmetal powders. Data on he design of basic equipment used in the processes of powder metallurgy and its servicing are presented. General requirements of safety engineering when fabricating metal powders and products of them are mentioned

Pt-Ni and Pt-Co Catalyst Synthesis Route for Fuel Cell Applications

Science.gov (United States)

Firdosy, Samad A.; Ravi, Vilupanur A.; Valdez, Thomas I.; Kisor, Adam; Narayan, Sri R.

2013-01-01

Oxygen reduction reactions (ORRs) at the cathode are the rate-limiting step in fuel cell performance. The ORR is 100 times slower than the corresponding hydrogen oxidation at the anode. Speeding up the reaction at the cathode will improve fuel cell efficiency. The cathode material is generally Pt powder painted onto a substrate (e.g., graphite paper). Recent efforts in the fuel cell area have focused on replacing Pt with Pt-X alloys (where X = Co, Ni, Zr, etc.) in order to (a) reduce cost, and (b) increase ORR rates. One of these strategies is to increase ORR rates by reducing the powder size, which would result in an increase in the surface area, thereby facilitating faster reaction rates. In this work, a process has been developed that creates Pt-Ni or Pt-Co alloys that are finely divided (on the nano scale) and provide equivalent performance at lower Pt loadings. Lower Pt loadings will translate to lower cost. Precursor salts of the metals are dissolved in water and mixed. Next, the salt mixtures are dried on a hot plate. Finally, the dried salt mixture is heattreated in a furnace under flowing reducing gas. The catalyst powder is then used to fabricate a membrane electrode assembly (MEA) for electrochemical performance testing. The Pt- Co catalyst-based MEA showed comparable performance to an MEA fabri cated using a standard Pt black fuel cell catalyst. The main objective of this program has been to increase the overall efficiencies of fuel cell systems to support power for manned lunar bases. This work may also have an impact on terrestrial programs, possibly to support the effort to develop a carbon-free energy source. This catalyst can be used to fabricate high-efficiency fuel cell units that can be used in space as regenerative fuel cell systems, and terrestrially as primary fuel cells. Terrestrially, this technology will become increasingly important when transition to a hydrogen economy occurs.

Technological aspects concerning the production procedures of UO2-Gd2O3 nuclear fuel

International Nuclear Information System (INIS)

Durazzo, Michelangelo; Riella, Humberto Gracher

2007-01-01

The direct incorporation of Gd 2 O 3 powder into UO 2 powder by dry mechanical blending is the most attractive process for producing UO 2 -Gd 2 O 3 nuclear fuel. However, previous experimental results by our group indicated that pore formation due to the Kirkendall effect delays densification and, consequently, diminishes the final density of this type of nuclear fuel. Considering this mechanism as responsible for the poor sintering behavior of UO 2 -Gd 2 O 3 fuel prepared by the mechanical blending method, it was possible to propose, discuss and, in certain cases, preliminarily test feasible adjustments in fabrication procedures that would minimize, or even totally compensate, the negative effects of pore formation due to the Kirkendall effect. This work presents these considerations. (author)

Removal of contaminated asphalt layers by using heat generating powder metallic systems

International Nuclear Information System (INIS)

Barinov, A.S.; Karlina, O.K.; Ojovan, M.I.

1996-01-01

Heat generating systems on the base of powder metallic fuel were used for the removal of contaminated asphalt layers. Decontamination of spots which had complex geometric form was performed. Asphalt layers with deep contamination were removed essentially all radionuclides being retained in asphalt residue. Only a small part (1 - 2 %) of radionuclides could pass to combustion slag. No radionuclides were detected in aerosol-gas phase during decontamination process

A study on manufacturing and quality control technology of DUPIC fuel

Energy Technology Data Exchange (ETDEWEB)

Yang, Myung Seung; Park, H. S.; Lee, Y. W. [and others

1997-09-01

A series of experiments are performed to verify the manufacturability of DUPIC fuel and its performance by use of HANARO test reactor. Major works performed during this research period are : analysis of manufacturing process of DUPIC fuel, fabrication technology development such as development of disassembly and decladding method of spent PWR fuel, study on the OREOX process using simulated high burnup fuel, weldability of end cap weld, and development of fabrication equipment including the conceptual and detailed design of DUPIC equipment mainly for the powder preparation, pelletization and fuel element fabrication. A study on the material properties of DUPIC fuel and performance analysis method using irradiation of test fuel was also performed. (author). 91 refs., 274 tabs., 254 figs.

A study on manufacturing and quality control technology of DUPIC fuel

International Nuclear Information System (INIS)

Yang, Myung Seung; Park, H. S.; Lee, Y. W.

1997-09-01

A series of experiments are performed to verify the manufacturability of DUPIC fuel and its performance by use of HANARO test reactor. Major works performed during this research period are : analysis of manufacturing process of DUPIC fuel, fabrication technology development such as development of disassembly and decladding method of spent PWR fuel, study on the OREOX process using simulated high burnup fuel, weldability of end cap weld, and development of fabrication equipment including the conceptual and detailed design of DUPIC equipment mainly for the powder preparation, pelletization and fuel element fabrication. A study on the material properties of DUPIC fuel and performance analysis method using irradiation of test fuel was also performed. (author). 91 refs., 274 tabs., 254 figs

Determination of uranium content and its impurities in the AUC and UO2 powders

International Nuclear Information System (INIS)

Boybul; Arif Nugroho

2012-01-01

The analysis of uranium (U) content and its impurities in the ammonium uranyl carbonate (AUC) and uranium dioxide (UO 2 ) produced from research reactor fuel element production installation, PT. BATAN Teknologi have been carried out. Uranium content in the powders was analyzed by potentiometric titration methods and impurity contents was analyzed by atomic absorption spectrophotometer (AAS) and by inductively coupled plasma-atomic emission spectroscopy (ICP-AES). The purpose of this study was to determine of impurity elements in the AUC and UO 2 powder resulting from the production process if it meets the required specifications. It is reported that U content in the AUC is 48.62 wt% and that in the UO 2 is 88.08 wt%. The precision and accuracy analysis of the U content is 0,235% and 0,151%. In case of impurities in the AUC powders, it is reported that the analytical results of Zn, Ni, Cd, Co, Mn, Mg, Fe, Cu and Cr at 10.15 ppm, 1.12 ppm, not detection, not detection, not detection, 0.30 ppm, 216.07 ppm, not detection, and 31.36 ppm, respectively, while that UO 2 are 11.31 ppm, 72.14 ppm, not detection, not detection, 6.25 ppm, 8.65 ppm, 298.24 ppm, 12.75 ppm and 32, 23 ppm. The U and impurity contents in both the AUC and UO 2 fulfill the specification of nuclear fuel for RSG-GAS research reactor. (author)

Effect of fuel characteristics on synthesis of calcium hydroxyapatite ...

Indian Academy of Sciences (India)

Administrator

measurements. The particle size of phase pure HA powder was found to be <20 nm in this investigation. ..... selective samples obtained from mixed fuel excess condi- tions. Various .... <50 nm. Figure 6(d) shows the qualitative EDX analysis.

Powder metallurgy development at SRL

International Nuclear Information System (INIS)

Peacock, H.B.

1993-01-01

The Savannah River Laboratory (SRL) is developing a powder metallury (P/M) process for manufacturing reactor-grade fuel tubes containing high wt % U 3 O 8 -Al cores clad with 8001 aluminum. The P/M cores are made by isostatic compaction. They are assembled in billets, outgassed, and hot-extruded using conventional coextrusion techniques. Cores have been compacted with up to 100% U 3 O 8 and tubes extruded with 80 wt % oxide cores. Irradiation tests have been made using P/M core tubes in the Savannah River reactors. These tubes contained U 3 O 8 concentrations up to 59 wt % and no significant swelling or blistering occurred. The tubes were irradiated to ∼40% burnup or 1.6x10 21 fissions/cc of core. This report discusses both small-scale and production tests for high- density P/M fuel development. The purpose of the P/M development program at SRL is to: (1) determine the maximum U 3 O 8 content that can be fabricated into thin wall tubes, (2) irradiate high-density tubes to high burnup and assess irradiation and dimensional stability, (3) continue metal forming studies for extrusion and drawing, and (4) evaluate hydrostatic extrusion and hydrostatically assisted drawing of P/M core tubes

U-Mo Alloy Powder Obtained Through Selective Hydriding. Particle Size Control

International Nuclear Information System (INIS)

Balart, S.N.; Bruzzoni, P.; Granovsky, M.S.

2002-01-01

Hydride-dehydride methods to obtain U-Mo alloy powder for high-density fuel elements have been successfully tested by different authors. One of these methods is the selective hydriding of the α phase (HSα). In the HSα method, a key step is the partial decomposition of the γ phase (retained by quenching) to α phase and an enriched γ phase or U 2 Mo. This transformation starts mainly at grain boundaries. Subsequent hydrogenation of this material leads to selective hydriding of the α phase, embrittlement and intergranular fracture. According to this picture, the particle size of the final product should be related to the γ grain size of the starting alloy. The feasibility of controlling the particle size of the product by changing the γ grain size of the starting alloy is currently investigated. In this work an U-7 wt% Mo alloy was subjected to various heat treatments in order to obtain different grain sizes. The results on the powder particle size distribution after applying the HSα method to these samples show that there is a strong correlation between the original γ grain size and the particle size distribution of the powder. (author)

Completion of UO2 pellets production and fuel rods load for the RA-8 critical facility

International Nuclear Information System (INIS)

Marajofsky, Adolfo; Perez, Lidia E.; Thern, Gerardo G.; Altamirano, Jorge S.; Benitez, Ana M.; Cardenas, Hugo R.; Becerra, Fabian A.; Perez, Aldo E.; Fuente, Mariano de la

1999-01-01

The Advanced Fuels Division produced fuel pellets of 235 U with 1.8% and 3.6% enrichment and Zry-4 cladding loads for the RA-8 reactor at Pilcaniyeu Technological Unit. For economical and availability reasons, the powder acquired was initially UO 2 with 3.4% enrichment in 235 U, therefore the 235 U powder with 1.8% enrichment was produced by mechanical mixture. The production of fuel pellets for both enrichments was carried out by cold pressing and sintering processes in reducing atmosphere. The load of Zry-4 claddings was performed manually. The production stages can be divided into setup, qualification and production. This production allows not only to fulfill satisfactorily the new fuel rods supply for the RA-8 reactor but also to count with a new equipment and skilled personnel as well as to meet quality and assurance control methods for future pilot-scale production and even new fuel elements production. (author)

Use of whey powder and skim milk powder for the production of fermented cream

Directory of Open Access Journals (Sweden)

Ceren AKAL

2016-01-01

Full Text Available Abstract This study is about the production of fermented cream samples having 18% fat by addition of starter cultures. In order to partialy increase non-fat solid content of fermented cream samples, skim milk powder and demineralized whey powder in two different rates (50% and 70% were used. Samples were analyzed for changes in their biochemical and physicochemical properties (total solid, ash, fat, titratable acidity, pH value, total nitrogen, viscosity, tyrosine, acid number, peroxide and diacetyl values during 29-day of storage period. Samples tested consisted of 7 different groups; control group (without adding any powder, skim milk powder, 50% demineralized whey powder and 70% demineralized whey powder samples were in two different addition rate (2% and 4%. Also samples were analyzed for sensory properties. According to the results obtained, the addition of milk powder products affected titratable acidity and tyrosine values of fermented cream samples. Although powder addition and/or storage period didn’t cause significant variations in total solid, ash, fat, pH value, viscosity, acid number, peroxide, tyrosine and diacetyl values; sensory properties of fermented cream samples were influenced by both powder addition and storage period. Fermented cream containing 2% skim milk powder gets the top score of sensory evaluation among the samples.

PHWR Fuel - an integrated approach in Indian context

Energy Technology Data Exchange (ETDEWEB)

Jayaraj, R.N. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

2008-07-01

The nuclear power programme in India is based on a three-stage approach in which the Pressurized Heavy Water Reactors (PHWR) forms the backbone of the first stage. Over the years, apart from gaining expertise in design, construction and operation of PHWRs, innovative fuel designs and manufacturing technologies have also been evolved. Presently, thirteen PHWR 220 units and two PHWR 540 units are in operation. Three more PHWR 220 units are in the advanced stage of construction. In addition, the PHWR power generation programme envisages construction of eight more PHWR 700 units. Nuclear Fuel Complex (NFC) at Hyderabad, established in early 70s, is the only manufacturer of fuel and reactor core structurals for all the PHWRs in India. Since inception, the thrust has been on indigenous development of technology in the areas of production processes, equipment manufacture and quality assurance programmes. Commensurate with the PHWR programme, NFC has expanded its production capacities and has fabricated more than 380,000 fuel bundles since inception. Towards optimization of uranium resources and implementation of 'closed fuel cycle' concept, large quantities of reprocessed uranium fuel bundles have been manufactured and introduced in the initial cores of PHWRs. In recent times, NFC introduced several modifications in the production processes like vapour ammonia precipitation for UO{sub 2} powder production, advanced resistance welding controls and improved versions of welding machines, which all have facilitated in improving the quality and productivity of the fuel. Superior quality control systems like spectrophotometric determination of SSA of UO{sub 2} powders, machine vision systems for pellet inspection, thermography for evaluating weld integrity, etc. has channelised NDT techniques into fuel production lines. The paper summarizes various improvements carried out in the design and manufacture of PHWR fuel. New concepts evolved in high burn-up fuels and

21 CFR 520.1696a - Buffered penicillin powder, penicillin powder with buffered aqueous diluent.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Buffered penicillin powder, penicillin powder with... FORM NEW ANIMAL DRUGS § 520.1696a Buffered penicillin powder, penicillin powder with buffered aqueous diluent. (a) Specifications. When reconstituted, each milliliter contains penicillin G procaine equivalent...

Biaxially textured articles formed by powder metallurgy

Science.gov (United States)

Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

2003-08-05

A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of ternary mixtures consisting of: Ni powder, Cu powder, and Al powder, Ni powder, Cr powder, and Al powder; Ni powder, W powder and Al powder; Ni powder, V powder, and Al powder; Ni powder, Mo powder, and Al powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

Prototype fuel fabrication for nuclear reactors of Laguna Verde

International Nuclear Information System (INIS)

Nocetti, C.; Torres, J.; Medrano, A.

1996-01-01

Four prototype fuel bundles for the Laguna Verde Nuclear Power Plant have been fabricated. the type of nuclear fuel produced is described and the process used is commented. As an example of the fabrication criteria adopted, the production model to determine the density of the U O 2 pellets for the different batches of ceramic powder is described. the results are evaluated using the statistical indexes C p and C pk . (author)

Development of a process for co-conversion of Pu-U nitrate mixed solutions to mixed oxide powder using microwave heating method

International Nuclear Information System (INIS)

Koizumi, Masumichi; Ohtsuka, Katsuyuki; Ohshima, Hirofumi; Isagawa, Hiroto; Akiyama, Hideo; Todokoro, Akio; Naruki, Kaoru

1983-01-01

For the complete nuclear fuel cycle, the development of a process for the co-conversion of Pu-U nitrate mixed solutions to mixed oxide powder has been performed along the line of non-proliferation policy of nuclear materials. A new co-conversion process using a microwave heating method has been developed and successfully demonstrated with good results using the test unit with a capacity of 2 kg MOX/d. Through the experiments and engineering test operations, several important data have been obtained concerning the feasibility of the test unit, powder characteristics and homogeneity of the product, and impurity pickups during denitration process. The results of these experimental operations show that the co-conversion process using a microwave heating method has many excellent advantages, such as good powder characteristics of the product, good homogeneity of Pu-U oxide, simplicity of the process, minimum liquid waste, no possibility of changing the Pu/U ratio and stable operability of the plant. Since August 1979, plutonium nitrate solution transported from the Tokai Reprocessing Plant has been converted to mixed oxide powder which has the Pu/U ratio = 1. The products have been processed to the ATR ''FUGEN'' reloading fuel. Based on the successful development of the co-conversion process, the microwave heating direct denitration facility with a 10 kg MOX/d capacity has been constructed adjacent to the reprocessing plant. This facility will come into hot operation by the fall of this year. For future development of the microwave heating method, a continuous direct denitration, a vitrification of high active liquid waste and a solidification of the plutonium-contaminated waste are investigated in Power Reactor and Nuclear Fuel Development Corp. (author)

Microstructure of as-fabricated UMo/Al(Si) plates prepared with ground and atomized powder

Science.gov (United States)

Jungwirth, R.; Palancher, H.; Bonnin, A.; Bertrand-Drira, C.; Borca, C.; Honkimäki, V.; Jarousse, C.; Stepnik, B.; Park, S.-H.; Iltis, X.; Schmahl, W. W.; Petry, W.

2013-07-01

UMo-Al based fuel plates prepared with ground U8wt%Mo, ground U8wt%MoX (X = 1 wt%Pt, 1 wt%Ti, 1.5 wt%Nb or 3 wt%Nb) and atomized U7wt%Mo have been examined. The first finding is that that during the fuel plate production the metastable γ-UMo phases partly decomposed into two different γ-UMo phases, U2Mo and α'-U in ground powder or α″-U in atomized powder. Alloying small amounts of a third element to the UMo had no measurable effect on the stability of the γ-UMo phase. Second, the addition of some Si inside the Al matrix and the presence of oxide layers in ground and atomized samples is studied. In the case with at least 2 wt%Si inside the matrix a Silicon rich layer (SiRL) forms at the interface between the UMo and the Al during the fuel plate production. The SiRL forms more easily when an Al-Si alloy matrix - which is characterized by Si precipitates with a diameter ⩽1 μm - is used than when an Al-Si mixed powder matrix - which is characterized by Si particles with some μm diameter - is used. The presence of an oxide layer on the surface of the UMo particles hinders the formation of the SiRL. Addition of some Si into the Al matrix [7-11]. Application of a protective barrier at the UMo/Al interface by oxidizing the UMo powder [7,12]. Increase of the Mo content or use of UMo alloys with ternary element addition X (e.g. X = Nb, Ti, Pt) to stabilize the γ-UMo with respect to α-U or to control the UMo-Al interaction layer kinetics [9,12-24]. Use of ground UMo powder instead of atomized UMo powder [10,25] The points 1-3 are to limit the formation of the undesired UMo/Al layer. Especially the addition of Si into the matrix has been suggested [3,7,8,10,11,26,27]. It has been often mentioned that Silicon is efficient in reducing the Uranium-Aluminum diffusion kinetics since Si shows a higher chemical affinity to U than Al to U. Si suppresses the formation of brittle UAl4 which causes a huge swelling during the irradiation. Furthermore it enhances the

High power density cell using nanostructured Sr-doped SmCoO3 and Sm-doped CeO2 composite powder synthesized by spray pyrolysis

Science.gov (United States)

Shimada, Hiroyuki; Yamaguchi, Toshiaki; Suzuki, Toshio; Sumi, Hirofumi; Hamamoto, Koichi; Fujishiro, Yoshinobu

2016-01-01

High power density solid oxide electrochemical cells were developed using nanostructure-controlled composite powder consisting of Sr-doped SmCoO3 (SSC) and Sm-doped CeO2 (SDC) for electrode material. The SSC-SDC nano-composite powder, which was synthesized by spray pyrolysis, had a narrow particle size distribution (D10, D50, and D90 of 0.59, 0.71, and 0.94 μm, respectively), and individual particles were spherical, composing of nano-size SSC and SDC fragments (approximately 10-15 nm). The application of the powder to a cathode for an anode-supported solid oxide fuel cell (SOFC) realized extremely fine cathode microstructure and excellent cell performance. The anode-supported SOFC with the SSC-SDC cathode achieved maximum power density of 3.65, 2.44, 1.43, and 0.76 W cm-2 at 800, 750, 700, and 650 °C, respectively, using humidified H2 as fuel and air as oxidant. This result could be explained by the extended electrochemically active region in the cathode induced by controlling the structure of the starting powder at the nano-order level.

Cermet fuel for fast reactor – Fabrication and characterization

Energy Technology Data Exchange (ETDEWEB)

Mishra, Sudhir, E-mail: sudhir@barc.gov.in [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Kutty, P.S.; Kutty, T.R.G. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Das, Shantanu [Uranium Extraction Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Dey, G.K. [Materials Science Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Kumar, Arun [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India)

2013-11-15

(U, Pu)O{sub 2} ceramic fuel is the well-established fuel for the fast reactors and (U, Pu, Zr) metallic fuel is the future fuel. Both the fuels have their own merits and demerits. Optimal solution may lie in opting for a fuel which combines the favorable features of both fuel systems. The choice may be the use of cermet fuel which can be either (U, PuO{sub 2}) or (Enriched U, UO{sub 2}). In the present study, attempt has been made to fabricate (Natural U, UO{sub 2}) cermet fuel by powder metallurgy route. Characterization of the fuel has been carried out using dilatometer, differential thermal analyzer, X-ray diffractometer, and Scanning Electron Microscope. The results show a high solidus temperature, high thermal expansion, presence of porosities, etc. in the fuel. The thermal conductivity of the fuel has also been measured. X-ray diffraction study on the fuel compact reveals presence of α U and UO{sub 2} phases in the matrix of the fuel.

The flashcal process for the fabrication of fuel-metal oxides using the whiteshell roto-spray calciner

International Nuclear Information System (INIS)

Sridhar, T.S.

1988-01-01

A one-step, continuous, thermochemical calcination process, called the FLASHCAL (Flash Calcination) process has been developed for the production of single- and mixed-oxide powders of fuel metals (uranium, thorium and plutonium) from the respective nitrate solutions using the Whiteshell Roto-Spray Calciner (RSC). The metal-nitrate feed solution, either by itself or mixed with a suitable chemical reactant or additive, is converted to its oxide powder in the RSC at temperatures between 300 and 600 0 C. Rapid denitration takes place in the calciner, yielding the metal-oxide powders while simultaneously destroying any excess chemical additive and reaction by-products. In the production of precursor oxide powders suitable for fuel fabrication, the FLASHCAL process has advantages over batch calcination and other processes that involve precipitation and filtration steps because fewer processing and handling operations are needed. Results obtained with thorium nitrate and uranium nitrate-thorium nitrate mixtures indicate that some measure of control over the size distribution and morphology of the oxide product powders is possible in this process with the proper selection of chemical additive, as well as the operating parameters of the calciner

An analysis of un-dissolved powders of instant powdered soup by using ultrasonographic image

Science.gov (United States)

Kawaai, Yukinori; Kato, Kunihito; Yamamoto, Kazuhiko; Kasamatsu, Chinatsu

2008-11-01

Nowadays, there are many instant powdered soups around us. When we make instant powdered soup, sometimes we cannot dissolve powders perfectly. Food manufacturers want to improve this problem in order to make better products. Therefore, they have to measure the state and volume of un-dissolved powders. Earlier methods for analyzing removed the un-dissolved powders from the container, the state of the un-dissolved power was changed. Our research using ultrasonographic image can measure the state of un-dissolved powders with no change by taking cross sections of the soup. We then make 3D soup model from these cross sections of soup. Therefore we can observe the inside of soup that we do not have ever seen. We construct accurate 3D model. We can visualize the state and volume of un-dissolved powders with analyzing the 3D soup models.

Consolidating indigenous capability for PHWR fuel manufacturing in India

Energy Technology Data Exchange (ETDEWEB)

Jayaraj, R.N., E-mail: cenfc@nfc.gov.in [Nuclear Fuel Complex, Dept. of Atomic Energy, Government of India, Hyderabad (India)

2010-07-01

Since inception of Nuclear Power Programme in India greater emphasis was laid on total self- reliance in Fuel manufacturing. For Pressurized Heavy Water Reactors (PHWRs), which forms a base for the first stage of the programme, an integrated approach was adopted encompassing different areas of expertise -Design, Construction and Operation of PHWRs; Heavy Water production and Fuel Design and Manufacturing technologies. For the first PHWR constructed about 35 years back with the Canadian collaboration, known as Rajasthan Atomic Power Station (RAPS), half the core requirement of fuel was met from the fuel manufactured for the first time in India. Since then the fuel production capabilities were enhanced by setting up an industrial scale fuel manufacturing facility - Nuclear Fuel Complex (NFC) at Hyderabad, India during early '70s. NFC has been continuously expanding its capacities to meet the fuel demand of all the PHWRs constructed and operated by Nuclear Power Corporation of India Limited (NPCIL). Presently, fifteen PHWR 220 MWe units and two PHWR 540 MWe units are in operation and one more PHWR 220 MWe unit is in advanced stage of commissioning in India. While continuously engaged in the manufacture of fuel for these reactors, NFC has been upgrading the production lines with new processes and quality assurance systems. In order to multiply the production capacities, NFC has embarked on developing indigenous capability for design and building of special purpose process equipment for Uranium dioxide powder production, pelletisation and final assembly operations. Some of the equipment having state-of-the-art features includes dryers/furnaces for UO{sub 2} powder, presses/ sintering furnaces for pelletisation and resistance welding equipment/ machining stations for assembly operations. In addition, several campaigns were taken over the years for manufacturing PHWR fuel bundles containing reprocessed Uranium, Thoria and slightly enriched Uranium. The paper

Consolidating indigenous capability for PHWR fuel manufacturing in India

International Nuclear Information System (INIS)

Jayaraj, R.N.

2010-01-01

Since inception of Nuclear Power Programme in India greater emphasis was laid on total self- reliance in Fuel manufacturing. For Pressurized Heavy Water Reactors (PHWRs), which forms a base for the first stage of the programme, an integrated approach was adopted encompassing different areas of expertise -Design, Construction and Operation of PHWRs; Heavy Water production and Fuel Design and Manufacturing technologies. For the first PHWR constructed about 35 years back with the Canadian collaboration, known as Rajasthan Atomic Power Station (RAPS), half the core requirement of fuel was met from the fuel manufactured for the first time in India. Since then the fuel production capabilities were enhanced by setting up an industrial scale fuel manufacturing facility - Nuclear Fuel Complex (NFC) at Hyderabad, India during early '70s. NFC has been continuously expanding its capacities to meet the fuel demand of all the PHWRs constructed and operated by Nuclear Power Corporation of India Limited (NPCIL). Presently, fifteen PHWR 220 MWe units and two PHWR 540 MWe units are in operation and one more PHWR 220 MWe unit is in advanced stage of commissioning in India. While continuously engaged in the manufacture of fuel for these reactors, NFC has been upgrading the production lines with new processes and quality assurance systems. In order to multiply the production capacities, NFC has embarked on developing indigenous capability for design and building of special purpose process equipment for Uranium dioxide powder production, pelletisation and final assembly operations. Some of the equipment having state-of-the-art features includes dryers/furnaces for UO 2 powder, presses/ sintering furnaces for pelletisation and resistance welding equipment/ machining stations for assembly operations. In addition, several campaigns were taken over the years for manufacturing PHWR fuel bundles containing reprocessed Uranium, Thoria and slightly enriched Uranium. The paper summarises

Thermal behavior analysis of U-Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Ryu, Ho Jin; Park, Jong Mang; Lee, Yoon Sang; Kim, Chang Kyu [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

2004-07-01

According to the non-proliferation policy under the reduced enrichment for research and test reactors (RERTR) program, low enriched uranium(LEU) fuel such as uranium silicide dispersion fuels are being used in research reactors. Because of a lower enrichment higher uranium density fuels are required for some high performance research reactors. Some uranium alloys with a high uranium density such as U-Mo alloys have been considered as one of the most promising candidates for a dispersion fuel due to the good irradiation performance. An international qualification program to replace the uranium silicide dispersion fuel with U-Mo dispersion fuel is being carried out under the RERTR program. Although U-Mo powders are conventionally supplied by the mechanical comminuting of as-cast U-Mo alloys, KAERI developed a centrifugal atomization method in order to simplify the preparation process and improve the properties. The centrifugally atomized powders have a rapidly solidified gamma uranium structure and a spherical shape. During the in-reactor operation of a dispersion fuel, interdiffusion or chemical reactions between the fuel particles and the matrix occurr. Intermetallic compounds in the form of UAlx are formed as a result of the diffusional reaction. Because the intermetallic compounds are less dense than the combined reactants, the volume of the fuel element increases after the reaction. In addition to the effect on the swelling performance, the reaction layers between the U-Mo and the Al matrix induces a degradation of the thermal properties of the U-Mo/Al dispersion fuels. It is important to investigate the thermal behavior of U-Mo/Al dispersion fuel according to reaction between the fuel particles and the matrix with the burnup and linear power. In this study, a finite element analysis was used for the calculation of the temperature distribution of the U-Mo/Al dispersion fuel with a burnup and linear power. Kinetics data of the reaction layers such as the growth

Thermal behavior analysis of U-Mo/Al dispersion fuel

International Nuclear Information System (INIS)

Ryu, Ho Jin; Park, Jong Mang; Lee, Yoon Sang; Kim, Chang Kyu

2004-01-01

According to the non-proliferation policy under the reduced enrichment for research and test reactors (RERTR) program, low enriched uranium(LEU) fuel such as uranium silicide dispersion fuels are being used in research reactors. Because of a lower enrichment higher uranium density fuels are required for some high performance research reactors. Some uranium alloys with a high uranium density such as U-Mo alloys have been considered as one of the most promising candidates for a dispersion fuel due to the good irradiation performance. An international qualification program to replace the uranium silicide dispersion fuel with U-Mo dispersion fuel is being carried out under the RERTR program. Although U-Mo powders are conventionally supplied by the mechanical comminuting of as-cast U-Mo alloys, KAERI developed a centrifugal atomization method in order to simplify the preparation process and improve the properties. The centrifugally atomized powders have a rapidly solidified gamma uranium structure and a spherical shape. During the in-reactor operation of a dispersion fuel, interdiffusion or chemical reactions between the fuel particles and the matrix occurr. Intermetallic compounds in the form of UAlx are formed as a result of the diffusional reaction. Because the intermetallic compounds are less dense than the combined reactants, the volume of the fuel element increases after the reaction. In addition to the effect on the swelling performance, the reaction layers between the U-Mo and the Al matrix induces a degradation of the thermal properties of the U-Mo/Al dispersion fuels. It is important to investigate the thermal behavior of U-Mo/Al dispersion fuel according to reaction between the fuel particles and the matrix with the burnup and linear power. In this study, a finite element analysis was used for the calculation of the temperature distribution of the U-Mo/Al dispersion fuel with a burnup and linear power. Kinetics data of the reaction layers such as the growth

GEN IV: Carbide Fuel Elaboration for the 'Futurix Concepts' experiment

International Nuclear Information System (INIS)

Vaudez, Stephane; Riglet-Martial, Chantal; Paret, Laurent; Abonneau, Eric

2008-01-01

In order to collect information on the behaviour of the future GFR (Gas Fast Reactor) fuel under fast neutron irradiation, an experimental irradiation program, called 'Futurix-concepts' has been launched at the CEA. The considered concept is a composite material made of a fissile fuel embedded in an inert ceramic matrix. Fissile fuel pellets are made of UPuN or UPuC while ceramics are SiC for the carbide fuel and TiN for the nitride fuel. This paper focuses on the description of the carbide composite fabrication. The UPuC pellets are manufactured using a metallurgical powder process. Fabrication and handling of the fuels are carried out in glove boxes under a nitrogen atmosphere. Carbide fuel is synthesized by carbo-thermic reduction under vacuum of a mixture of actinide oxide and graphitic carbon up to 1550 deg. C. After ball milling, the UPuC powder is pressed to create hexagonal or spherical compacts. They are then sintered up to 1750 deg. C in order to obtain a density of 85 % of the theoretical one. The sintered pellets are inserted into an inert and tight capsule of SiC. In order to control the gap between the fuel and the matrix precisely, the pellets are abraded. The inert matrix is then filled with the pellets and the whole system is sealed by a BRASiC R process at high temperature under a helium atmosphere. Fabrication of the sample to be irradiated was done in 2006 and the irradiation began in May 2007 in the Phenix reactor. This presentation will detail and discuss the results obtained during this fabrication phase. (authors)

Biaxially textured articles formed by powder metallurgy

Science.gov (United States)

Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

2003-07-29

A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

Characterization of ceramic powder compacts

International Nuclear Information System (INIS)

Yanai, K.; Ishimoto, S.; Kubo, T.; Ito, K.; Ishikawa, T.; Hayashi, H.

1995-01-01

UO 2 and Al 2 O 3 powder packing structures in cylindrical powder compacts are observed by scanning electron microscopy using polished cross sections of compacts fixed by low viscosity epoxy resin. Hard aggregates which are not destroyed during powder compaction are observed in some of the UO 2 powder compacts. A technique to measure local density in powder compacts is developed based on counting characteristic X-ray intensity by energy dispersive X-ray analysis (EDX). The local density of the corner portion of the powder compact fabricated by double-acting dry press is higher than that of the inner portion. ((orig.))

Operation whey powder

International Nuclear Information System (INIS)

Brunner, E.

1987-01-01

The odyssey of the contaminated whey powder finally has come to an end, and the 5000 tonnes of whey now are designated for decontamination by means of an ion exchange technique. The article throws light upon the political and economic reasons that sent the whey powder off on a chaotic journey. It is worth mentioning in this context that the natural radioactivity of inorganic fertilizers is much higher than that of the whey powder in question. (HP) [de

Analysis and experimental investigation of ceramic powder coating on aluminium piston

Science.gov (United States)

Pal, S.; Deore, A.; Choudhary, A.; Madhwani, V.; Vijapuri, D.

2017-11-01

Energy conservation and efficiency have always been the quest of engineers concerned with internal combustion engines. The diesel engine generally offers better fuel economy than its counterpart petrol engine. Even the diesel engine rejects about two thirds of the heat energy of the fuel, one-third to the coolant, and one third to the exhaust, leaving only about one-third as useful power output. Theoretically if the heat rejected could be reduced, then the thermal efficiency would be improved, at least up to the limit set by the second law of thermodynamics. Low Heat Rejection engines aim to do this by reducing the heat lost to the coolant. Thermal Barrier Coatings (TBCs) in diesel engines lead to advantages including higher power density, fuel efficiency, and multifuel capacity due to higher combustion chamber temperature. Using TBC can increase engine power by 8%, decrease the specific fuel consumption by 15-20% and increase the exhaust gas temperature by 200K. Although several systems have been used as TBC for different purposes, yttria stabilized zirconia with 7-8 wt.% yttria has received the most attention. Several factors playing important role in TBC life include thermal conductivity, thermo chemical stability at the service temperature, high thermo mechanical stability to the maximum service temperature and thermal expansion coefficient (TEC). This work mainly concentrates on the behaviour of three TBC powders under the same diesel engine conditions. This work finds out the best powder among yttria, alumina and zirconia to be used as a piston coating material i.e., the one resulting in lowest heat flux and low side skirt and bottom temperature has been chosen for the coating purpose. This work then analyses the coated sample for its surface properties such as hardness, roughness, corrosion resistance and microstructural study. This work aims at making it easier for the manufacturers choose the coating material for engine coating purposes and surface

Technical specifications and performance of CANDU fuel

International Nuclear Information System (INIS)

Sejnoha, R.

1997-01-01

The relations between Technical Specifications and fuel performance are discussed in terms of design limits and margins. The excellent performance record of CANDU reactor fuel demonstrates that the fuel design defined in the Technical Specifications (and with it other components of the procurement cycle, such as fuel manufacturing), satisfy the requirements. New requirements, changing conditions of fuel application and accumulating experience make periodic updates of the Technical Specifications necessary. Under the CANDU Owners Group (COG) Working Party 9, a Work Package has been conducted to support the review of the Specifications and the documentation of the rationales for their requirements. So far, the review has been completed for 4 Specifications: 1 for Zircaloy tubing, and 3 for uranium dioxide powder. It is planned to complete the review of all 11 currently used specifications by 1999. The paper summarizes the results achieved to mid 1997. (author)

Densification behavior of aluminum alloy powder mixed with zirconia powder inclusion under cold compaction

International Nuclear Information System (INIS)

Ryu, Hyun Seok; Lee, Sung Chul; Kim, Ki Tae

2002-01-01

Densification behavior of composite powders was investigated during cold compaction. Experimental data were obtained for aluminum alloy powder mixed with zirconia powder inclusion under triaxial compression. The cap model with constraint factors was implemented into a finite element program(ABAQUS) to simulate compaction responses of composite powders during cold compaction. Finite element results were compared with experimental data for densification behavior of composite powders under cold isostatic pressing and die compaction. The agreements between experimental data and finite element calculations from the cap model with constraint factors were good

Developments in MOX fuel pellet fabrication technology: Indian experience

International Nuclear Information System (INIS)

Kamath, H.S.; Majumdar, S.; Purusthotham, D.S.C.

1998-01-01

India is interested in mixed oxide (MOX) fuel technology for better utilisation of its nuclear fuel resources. In view of this, a programme involving MOX fuel design, fabrication and irradiation in research and power reactors has been taken up. A number of experimental irradiations in research reactors have been carried out and a few MOX assemblies of ''All Pu'' type have been loaded in our commercial BWRs at Tarapur. An island type of MOX fuel design is under study for use in PHWRs which can increase the burn-up of the fuel by more than 30% compared to natural UO 2 fuel. The MOX fuel pellet fabrication technology for the above purpose and R and D efforts in progress for achieving better fuel performance are described in the paper. The standard MOX fuel fabrication route involves mechanical mixing and milling of UO 2 and PuO 2 powders. After detailed investigations with several types of mixing and milling equipments, dry attritor milling has been found to be the most suitable for this operation. Neutron Coincident Counting (NCC) technique was found to be the most convenient and appropriate technique for quick analysis of Pu content in milled MOX powder and to know Pu mixing is homogenous or not. Both mechanical and hydraulic presses have been used for powder compaction for green pellet production although the latter has been preferred for better reproducibility. Low residue admixed lubricants have been used to facilitate easy compaction. The normal sintering temperature used in Nitrogen-Hydrogen atmosphere is between 1600 deg. C to 1700 deg. C. Low temperature sintering (LTS) using oxidative atmospheres such as carbon dioxide, Nitrogen and coarse vacuum have also been investigated on UO 2 and MOX on experimental scale and irradiation behaviour of such MOX pellets is under study. Ceramic fibre lined batch furnaces have been found to be the most suitable for MOX pellet production as they offer very good flexibility in sintering cycle, and ease of maintainability

High resolution Transmission Electron Microscopy characterization of a milled oxide dispersion strengthened steel powder

Energy Technology Data Exchange (ETDEWEB)

Loyer-Prost, M., E-mail: marie.loyer-prost@cea.fr [DEN-Service de Recherches de Métallurgie Physique, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Merot, J.-S. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Ribis, J. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Le Bouar, Y. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Chaffron, L. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Legendre, F. [DEN-Service de la Corrosion et du Comportement des Matériaux dans leur Environnement, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

2016-10-15

Oxide Dispersion Strengthened (ODS) steels are promising materials for generation IV fuel claddings as their dense nano-oxide dispersion provides good creep and irradiation resistance. Even if they have been studied for years, the formation mechanism of these nano-oxides is still unclear. Here we report for the first time a High Resolution Transmission Electron Microscopy and Energy Filtered Transmission Electron Microscopy characterization of an ODS milled powder. It provides clear evidence of the presence of small crystalline nanoclusters (NCs) enriched in titanium directly after milling. Small NCs (<5 nm) have a crystalline structure and seem partly coherent with the matrix. They have an interplanar spacing close to the (011) {sub bcc} iron structure. They coexist with larger crystalline spherical precipitates of 15–20 nm in size. Their crystalline structure may be metastable as they are not consistent with any Y-Ti-O or Ti-O structure. Such detailed observations in the as-milled grain powder confirm a mechanism of Y, Ti, O dissolution in the ferritic matrix followed by a NC precipitation during the mechanical alloying process of ODS materials. - Highlights: • We observed an ODS ball-milled powder by high resolution transmission microscopy. • The ODS ball-milled powder exhibits a lamellar microstructure. • Small crystalline nanoclusters were detected in the milled ODS powder. • The nanoclusters in the ODS milled powder are enriched in titanium. • Larger NCs of 15–20 nm in size are, at least, partly coherent with the matrix.

Preparation of tris(8-hydroxyquinolinato)aluminum thin films by sputtering deposition using powder and pressed powder targets

Science.gov (United States)

Kawasaki, Hiroharu; Ohshima, Tamiko; Yagyu, Yoshihito; Ihara, Takeshi; Tanaka, Rei; Suda, Yoshiaki

2017-06-01

Tris(8-hydroxyquinolinato)aluminum (Alq3) thin films, for use in organic electroluminescence displays, were prepared by a sputtering deposition method using powder and pressed powder targets. Experimental results suggest that Alq3 thin films can be prepared using powder and pressed powder targets, although the films were amorphous. The surface color of the target after deposition became dark brown, and the Fourier transform infrared spectroscopy spectrum changed when using a pressed powder target. The deposition rate of the film using a powder target was higher than that using a pressed powder target. That may be because the electron and ion densities of the plasma generated using the powder target are higher than those when using pressed powder targets under the same deposition conditions. The properties of a thin film prepared using a powder target were almost the same as those of a film prepared using a pressed powder target.

Modeling the UO2 ex-AUC pellet process and predicting the fuel rod temperature distribution under steady-state operating condition

Science.gov (United States)

Hung, Nguyen Trong; Thuan, Le Ba; Thanh, Tran Chi; Nhuan, Hoang; Khoai, Do Van; Tung, Nguyen Van; Lee, Jin-Young; Jyothi, Rajesh Kumar

2018-06-01

Modeling uranium dioxide pellet process from ammonium uranyl carbonate - derived uranium dioxide powder (UO2 ex-AUC powder) and predicting fuel rod temperature distribution were reported in the paper. Response surface methodology (RSM) and FRAPCON-4.0 code were used to model the process and to predict the fuel rod temperature under steady-state operating condition. Fuel rod design of AP-1000 designed by Westinghouse Electric Corporation, in these the pellet fabrication parameters are from the study, were input data for the code. The predictive data were suggested the relationship between the fabrication parameters of UO2 pellets and their temperature image in nuclear reactor.

Dissolution characteristics of mixed UO2 powders in J-13 water under saturated conditions

International Nuclear Information System (INIS)

Veleckis, E.; Hoh, J.C.

1991-03-01

The Yucca Mountain Project/Spent Fuel program at Argonne National Laboratory is designed to determine radionuclide release rates by exposing high-level waste to repository-relevant groundwater. To gain experience for the tests with spent fuel, a scoping experiment was conducted at room temperature to determine the uranium release rate from an unirradiated UO 2 powder mixture (14.3 wt % enrichment in 235 U) to J-13 water under saturated conditions. Another goal set for the experiment was to develop a method for utilizing isotope dilution techniques to determine whether the dissolution rate of UO 2 matrix is in accordance with an existing kinetic model. Results of these analyses revealed unequal uranium dissolution rates from the enriched and depleted portions of the powder mixture because of undisclosed differences between them. Although the presence of this inhomogeneity has precluded the application of the kinetic model, it also provided an opportunity to elaborate on the utilization of isotope dilution data in recognizing and quantifying such conditions. Detailed listings of uranium release and solution chemistry data are presented. Other problems commonly associated with spent fuel, such as the effectiveness of filtering media, the existence of uranium concentration peaks during early stages of the leach tests, the need for concentration corrections due to water replenishments of sample volumes, and experience derived from isotope dilution data are discussed in the context of the present results. 10 refs., 5 figs., 7 tabs

Influence of Ultrafine 2CaO·SiO₂ Powder on Hydration Properties of Reactive Powder Concrete.

Science.gov (United States)

Sun, Hongfang; Li, Zishanshan; Memon, Shazim Ali; Zhang, Qiwu; Wang, Yaocheng; Liu, Bing; Xu, Weiting; Xing, Feng

2015-09-17

In this research, we assessed the influence of an ultrafine 2CaO·SiO₂ powder on the hydration properties of a reactive powder concrete system. The ultrafine powder was manufactured through chemical combustion method. The morphology of ultrafine powder and the development of hydration products in the cement paste prepared with ultrafine powder were investigated by scanning electron microscopy (SEM), mineralogical composition were determined by X-ray diffraction, while the heat release characteristics up to the age of 3 days were investigated by calorimetry. Moreover, the properties of cementitious system in fresh and hardened state (setting time, drying shrinkage, and compressive strength) with 5% ordinary Portland cement replaced by ultrafine powder were evaluated. From SEM micrographs, the particle size of ultrafine powder was found to be up to several hundred nanometers. The hydration product started formulating at the age of 3 days due to slow reacting nature of belitic 2CaO·SiO₂. The initial and final setting times were prolonged and no significant difference in drying shrinkage was observed when 5% ordinary Portland cement was replaced by ultrafine powder. Moreover, in comparison to control reactive powder concrete, the reactive powder concrete containing ultrafine powder showed improvement in compressive strength at and above 7 days of testing. Based on above, it can be concluded that the manufactured ultrafine 2CaO·SiO₂ powder has the potential to improve the performance of a reactive powder cementitious system.

End-on radioisotope thermoelectric generator impact tests

International Nuclear Information System (INIS)

Reimus, M.A.H.; Hhinckley, J.E.

1997-01-01

The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of [sup 238]Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). The modular GPHS design was developed to address both survivability during launch abort and return from orbit. The first two RTG Impact Tests were designed to provide information on the response of a fully loaded RTG to end-on impact against a concrete target. The results of these tests indicated that at impact velocities up to 57 m/s the converter shell and internal components protect the GPHS capsules from excessive deformation. At higher velocities, some of the internal components of the RTG interact with the GPHS capsules to cause excessive localized deformation and failure

Stability of zinc stearate under alpha irradiation in the manufacturing process of SFR nuclear fuels

Science.gov (United States)

Gracia, J.; Vermeulen, J.; Baux, D.; Sauvage, T.; Venault, L.; Audubert, F.; Colin, X.

2018-03-01

The manufacture of new fuels for sodium-cooled fast reactors (SFRs) will involve powders derived from recycling existing fuels in order to keep on producing electricity while saving natural resources and reducing the amount of waste produced by spent MOX fuels. Using recycled plutonium in this way will significantly increase the amount of 238Pu, a high energy alpha emitter, in the powders. The process of shaping powders by pressing requires the use of a solid lubricant, zinc stearate, to produce pellets with no defects compliant with the standards. The purpose of this study is to determine the impact of alpha radiolysis on this additive and its lubrication properties. Experiments were conducted on samples in contact with PuO2, as well as under external helium ion beam irradiation, in order to define the kinetics of radiolytic gas generation. The yield results relating to the formation of these gases (G0) show that the alpha radiation of plutonium can be simulated using external helium ion beam irradiation. The isotopic composition of plutonium has little impact on the yield. However, an increased yield was globally observed with increasing the mean linear energy transfer (LET). A radiolytic degradation process is proposed.

Application of laser in powder metallurgy

International Nuclear Information System (INIS)

Tolochko, N.K.

1995-01-01

Modern status of works in the field of laser application in powder metallurgy (powders preparation, sintering, coatings formation, powder materials processing) is considered. The attention is paid to the new promising direction in powder products shape-formation technology - laser layer-by-layer selective powders sintering and bulk sintering of packaged layered profiles produced by laser cutting of powder-based sheet blanks. 67 refs

The Pore Structure of Direct Methanol Fuel Cell Electrodes

DEFF Research Database (Denmark)

Lund, Peter Brilner

2005-01-01

The pore structure and morphology of direct methanol fuel cell electrodes are characterized using mercury intrusion porosimetry and scanning electron microscopy. It is found that the pore size distributions of printed primer and catalyst layers are largely dictated by the powders used to make...

Development of AUC-based process at BARC for production of free-flowing and sinterable UO2 powder

International Nuclear Information System (INIS)

Keni, V.S.; Ghosh, S.K.; Ganguly, C.; Majumdar, S.

1994-01-01

Ammonium uranium carbonate (AUC) process has been developed and industrially used in Germany for preparation of free-flowing and sinterable UO 2 powder for fabrication of UO 2 fuel pellets for light water reactors (LWR). Efforts are underway at Bhabha Atomic Research Centre (BARC) for developing AUC-based process which would yield free-flowing UO 2 powder suitable for direct pelletisation and sintering to very high density (> 96% T.D.) UO 2 fuel pellets for pressurised heavy water reactors (PHWRs) in India. The first phase of this work has been completed jointly by Chemical Engineering Division (ChED) and Radiometallurgy Division (RMD) in batches of 1.5 kg. It was possible to fabricate UO 2 pellets of density 93-95% T.D. on a reproducible basis. At ChED, process parameters have been optimised for fabrication of AUC with suitable physical properties in batches of 1.5 kg (U), starting with nuclear pure uranyl nitrate solution. At RMD calcination parameters of AUC was optimised in batches of 500 g for obtaining free-flowing UO 2 powder, suitable for direct pelletisation and sintering. The pelletisation and sintering have been carried out at Radiometallurgy Division in batches of 1-1.5 kg. The maximum achievable density of UO 2 pellets has been in the range of 95.5-96% T.D. (author). 11 refs

Power performance of the general-purpose heat source radioisotope thermoelectric generator

International Nuclear Information System (INIS)

Bennett, G.L.; Lombardo, J.J.; Rock, B.J.

1986-01-01

The General-Purpose Heat Source Radioisotope Thermoelectric Generator (GRHS-RTG) has been developed under the sponsorship of the Department of Energy (DOE) to provide electrical power for the National Aeronautics and Space Administration (NASA) Galileo mission to Jupiter and the joint NASA/European Space Agency (ESA) Ulysses mission to study the polar regions of the sun. A total of five nuclear-heated generators and one electrically heated generator have been built and tested, proving out the design concept and meeting the specification requirements. The GPHS-RTG design is built upon the successful-technology used in the RTGs flown on the two NASA Voyager spacecraft and two US Air Force communications satellites. THe GPHS-RTG converts about 4400 W(t) from the nuclear heat source into at least 285 W(e) at beginning of mission (BOM). The GPHS-RTG consists of two major components: the General-Purpose Heat Source (GPHS) and the Converter. A conceptual drawing of the GPHs-RTG is presented and its design and performance are described

Attempt to produce silicide fuel elements in Indonesia

International Nuclear Information System (INIS)

Soentono, S.; Suripto, A.

1991-01-01

After the successful experiment to produce U 3 Si 2 powder and U 3 Si 2 -Al fuel plates using depleted U and Si of semiconductor quality, silicide fuel was synthesized using x -Al available at the Fuel Element Production Installation (FEPI) at Serpong, Indonesia. Two full-size U 3 Si 2 -Al fuel elements, having similar specifications to the ones of U 3 O 8 -Al for the RSG-GAS (formerly known as MPR-30), have been produced at the FEPI. All quality controls required have been imposed to the feeds, intermediate, as well as final products throughout the production processes of the two fuel elements. The current results show that these fuel elements are qualified from fabrication point of view, therefore it is expected that they will be permitted to be tested in the RSG-GAS, sometime by the end of 1989, for normal (∝50%) and above normal burn-up. (orig.)

Process for the fabrication of a nuclear fuel

International Nuclear Information System (INIS)

Hirose, Yasuo.

1970-01-01

Herein disclosed is a process for fabricating a nuclear fuel incorporating either uranium or plutonium. A pellet-like substrate consisting of a packed powder ceramic fuel such as uranium or plutonium is prepared with the horizontal surface of the body provided with a masking. Next, after impregnating the substrate voids with a solution consisting of a fissile material or mixture of fissile material and poison, the solvent is removed by a chemical deposition process which causes the impregnated material to migrate through capillary action toward the vicinity of the fuel body surface. Sintering and pyrolysis of the deposited material and masking are subsequently carried out to yield a fuel body having adjacent to its surface an intensely concentrated layer of either fissile material or a mixture of fissile material and poison. (Owens, K.J.)

Encapsulation and handling of spent nuclear fuel for final disposal

International Nuclear Information System (INIS)

Loennerberg, B.; Larker, H.; Ageskog, L.

1983-05-01

The handling and embedding of those metal parts which arrive to the encapsulation station with the fuel is described. For the encapsulation of fuel two alternatives are presented, both with copper canisters but with filling of lead and copper powder respectively. The sealing method in the first case is electron beam welding, in the second case hot isostatic pressing. This has given the headline of the two chapters describing the methods: Welded copper canister and Pressed copper canister. Chapter 1, Welded copper canister, presents the handling of the fuel when it arrives to the encapsulation station, where it is first placed in a buffer pool. From this pool the fuel is transferred to the encapsulation process and thereby separated from fuel boxes and boron glass rod bundles, which are transported together with the fuel. The encapsulation process comprises charging into a copper canister, filling with molten lead, electron beam welding of the lid and final inspection. The transport to and handling in the final repository are described up to the deposition and sealing in the deposition hole. Handling of fuel residues is treated in one of the sections. In chapter 2, Pressed copper canister, only those parts of the handling, which differ from chapter 1 are described. The hot isostatic pressing process is given in the first sections. The handling includes drying, charging into the canister, filling with copper powder, seal lid application and hot isostatic pressing before the final inspection and deposition. In the third chapter, BWR boxes in concrete moulds, the handling of the metal parts, separated from the fuel, are dealt with. After being lifted from the buffer pool they are inserted in a concrete mould, the mould is filled with concrete, covered with a lid and after hardening transferred to its own repository. The deposition in this repository is described. (author)

Preparation of superconductor precursor powders

Science.gov (United States)

Bhattacharya, Raghunath

1998-01-01

A process for the preparation of a precursor metallic powder composition for use in the subsequent formation of a superconductor. The process comprises the steps of providing an electrodeposition bath comprising an electrolyte medium and a cathode substrate electrode, and providing to the bath one or more soluble salts of one or more respective metals which are capable of exhibiting superconductor properties upon subsequent appropriate treatment. The bath is continually energized to cause the metallic and/or reduced particles formed at the electrode to drop as a powder from the electrode into the bath, and this powder, which is a precursor powder for superconductor production, is recovered from the bath for subsequent treatment. The process permits direct inclusion of all metals in the preparation of the precursor powder, and yields an amorphous product mixed on an atomic scale to thereby impart inherent high reactivity. Superconductors which can be formed from the precursor powder include pellet and powder-in-tube products.

The manufacture, quality control and performance of KANUPP fuel

International Nuclear Information System (INIS)

Butt, M.I.; Salim, M.; Ahmad, I.

1989-01-01

KANUPP is a 137 MWe CANDU reactor. The fuel material is high-density sintered pellets (95-97% T.D.) of natural UO 2 in Zircaloy 4 sheaths. Reactor-grade UO 2 powder is precompacted, granulated, blended with 0.2% zinc stearate, and compacted into green pellets. The pellets are sintered in a reducing atmosphere, then finished by grinding, culled, and loaded into Zr-4 tubes. The welded elements are assembled into a fuel bundle. Quality control and quality assurance procedures are followed during all stages of manufacturing. The entire core of KANUPP now consists of locally manufactured fuel. Several bundles have already achieved the design burnup (8650 MWD/TU). There have never been any failures of these fuel bundles. (6 refs., 5 figs., 8 tabs.)

Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy

International Nuclear Information System (INIS)

Pereira, Luiz Alberto Tavares

2014-01-01

PWR reactors employ, as nuclear fuel, UO 2 pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

Sintering method for nuclear fuel pellet

International Nuclear Information System (INIS)

Omuta, Hirofumi; Nakabayashi, Shigetoshi.

1997-01-01

When sintering a compressed nuclear fuel powder in an atmosphere of a mixed gas comprising hydrogen and nitrogen, steams are added to the mixed gas to suppress the nitrogen content in sintered nuclear fuel pellets. In addition, the content of nitrogen impurities in the nuclear fuel pellets can be controlled by controlling the amount of steams to be added to the mixed gas, namely, by controlling the dew point as an index thereof. If the addition amount of steams to the mixed gas is determined by controlling the dew point as an index, the content of nitrogen impurities in the sintered nuclear fuel pellets can be controlled reliably to a specified value of 0.0075% or less. If ammonolyzed gas is used as the mixed gas, a more economical mixed gas can be obtained than in the case of forming mixed gas by mixing the hydrogen gas and the nitrogen gas. (N.H.)

Influence of Ultrafine 2CaO·SiO2 Powder on Hydration Properties of Reactive Powder Concrete

Directory of Open Access Journals (Sweden)

Hongfang Sun

2015-09-01

Full Text Available In this research, we assessed the influence of an ultrafine 2CaO·SiO2 powder on the hydration properties of a reactive powder concrete system. The ultrafine powder was manufactured through chemical combustion method. The morphology of ultrafine powder and the development of hydration products in the cement paste prepared with ultrafine powder were investigated by scanning electron microscopy (SEM, mineralogical composition were determined by X-ray diffraction, while the heat release characteristics up to the age of 3 days were investigated by calorimetry. Moreover, the properties of cementitious system in fresh and hardened state (setting time, drying shrinkage, and compressive strength with 5% ordinary Portland cement replaced by ultrafine powder were evaluated. From SEM micrographs, the particle size of ultrafine powder was found to be up to several hundred nanometers. The hydration product started formulating at the age of 3 days due to slow reacting nature of belitic 2CaO·SiO2. The initial and final setting times were prolonged and no significant difference in drying shrinkage was observed when 5% ordinary Portland cement was replaced by ultrafine powder. Moreover, in comparison to control reactive powder concrete, the reactive powder concrete containing ultrafine powder showed improvement in compressive strength at and above 7 days of testing. Based on above, it can be concluded that the manufactured ultrafine 2CaO·SiO2 powder has the potential to improve the performance of a reactive powder cementitious system.

Magnetically responsive enzyme powders

Energy Technology Data Exchange (ETDEWEB)

Pospiskova, Kristyna, E-mail: kristyna.pospiskova@upol.cz [Regional Centre of Advanced Technologies and Materials, Palacky University, Slechtitelu 11, 783 71 Olomouc (Czech Republic); Safarik, Ivo, E-mail: ivosaf@yahoo.com [Regional Centre of Advanced Technologies and Materials, Palacky University, Slechtitelu 11, 783 71 Olomouc (Czech Republic); Department of Nanobiotechnology, Institute of Nanobiology and Structural Biology of GCRC, Na Sadkach 7, 370 05 Ceske Budejovice (Czech Republic)

2015-04-15

Powdered enzymes were transformed into their insoluble magnetic derivatives retaining their catalytic activity. Enzyme powders (e.g., trypsin and lipase) were suspended in various liquid media not allowing their solubilization (e.g., saturated ammonium sulfate and highly concentrated polyethylene glycol solutions, ethanol, methanol, 2-propanol) and subsequently cross-linked with glutaraldehyde. Magnetic modification was successfully performed at low temperature in a freezer (−20 °C) using magnetic iron oxides nano- and microparticles prepared by microwave-assisted synthesis from ferrous sulfate. Magnetized cross-linked enzyme powders were stable at least for two months in water suspension without leakage of fixed magnetic particles. Operational stability of magnetically responsive enzymes during eight repeated reaction cycles was generally without loss of enzyme activity. Separation of magnetically modified cross-linked powdered enzymes from reaction mixtures was significantly simplified due to their magnetic properties. - Highlights: • Cross-linked enzyme powders were prepared in various liquid media. • Insoluble enzymes were magnetized using iron oxides particles. • Magnetic iron oxides particles were prepared by microwave-assisted synthesis. • Magnetic modification was performed under low (freezing) temperature. • Cross-linked powdered trypsin and lipase can be used repeatedly for reaction.

LEU fuel development at CERCA

International Nuclear Information System (INIS)

Durand, Jean Pierre; Ottone, J.C.; Mahe, M.; Ferraz, G.

1998-01-01

The aim of this paper is to detail the recent progress on both U 3 Si 2 high loaded fuels and new γ phase fuels. Concerning high density density silicide plates up to 6 g Ut/cm 3 , the CEA irradiation programme is completed. Data are still under analysis but one can state that the behaviour was globally similar to conventional fuels known in SILOE and OSIRIS reactors. From the new γ fuel point of view, after demonstration feasibility in 1997 of U Mo thermally stable plates loaded up to 8.3 g Ut/cm3, CERCA has analysed the technical ability of quality inspection means assuming that is of an utmost interest for the insurance of a proper use of high performances fuel in reactors. There are mainly two differences between U Mo fuels (and more generally γ fuels) and conventional ones. Firstly, X-ray diffraction analysis on the fuel powder are needed because the chemical analysis is not sufficient to characterise the γ structure requested. Secondly, the physical limits of the Ultrasonic inspection have been reached due to transitory effect between the meat and the edges. Therefore this technic can not applied in the transitory areas. From that knowledge, the manufacture specifications for a plate dedicated to an irradiation plan can be discussed with a clearer view of the main differences with the U 3 Si 2 fuel reference. (author)

Technical evaluation of the direct denitration process to obtain ceramic-grade UO2 powders using microwaves

International Nuclear Information System (INIS)

Lorenzo, Viviana J.; Marchi, Daniel E.; Menghini, Jorge E.

1999-01-01

The direct denitration process to obtain ceramic-grade UO 2 powders using microwaves has been studied and developed at laboratory scale. Conditions were given to obtain powders apt for fuel pellets fabrication within the required specifications, where mechanical treatments before pressing are not necessary. This work describes the equipment used in the process, evaluates the necessary supply and waste generation and describes the characteristics of the product obtained, as well as the conditions for its fabrication. Results show that this method allows to reduce the volume of liquid wastes generated due to their partial re-utilization, simplifying their final disposal treatment, which, in addition to their operational advantages, make this method attractive from the economical point of view. (author)

Sintered aluminium powders

International Nuclear Information System (INIS)

Stepanova, M.G.; Matveev, B.I.

1974-01-01

The mechanical and physical properties of aluminium powder alloys and the various methods employed to produce them are considered. Data are given on the hardening of the alloys SAP and SPAK-4, as well as the powder-alloy system Al-Cr-Zr. (L.M.)

Powder diffraction

Energy Technology Data Exchange (ETDEWEB)

Hart, M.

1995-12-31

the importance of x-ray powder diffraction as an analytical tool for phase identification of materials was first pointed out by Debye and Scherrer in Germany and, quite independently, by Hull in the US. Three distinct periods of evolution lead to ubiquitous application in many fields of science and technology. In the first period, until the mid-1940`s, applications were and developed covering broad categories of materials including inorganic materials, minerals, ceramics, metals, alloys, organic materials and polymers. During this formative period, the concept of quantitative phase analysis was demonstrated. In the second period there followed the blossoming of technology and commercial instruments became widely used. The history is well summarized by Parrish and by Langford and Loueer. By 1980 there were probably 10,000 powder diffractometers in routine use, making it the most widely used of all x-ray crystallographic instruments. In the third, present, period data bases became firmly established and sophisticated pattern fitting and recognition software made many aspects of powder diffraction analysis routine. High resolution, tunable powder diffractometers were developed at sources of synchrotron radiation. The tunability of the spectrum made it possible to exploit all the subtleties of x-ray spectroscopy in diffraction experiments.

Powder diffraction

International Nuclear Information System (INIS)

Hart, M.

1995-01-01

The importance of x-ray powder diffraction as an analytical tool for phase identification of materials was first pointed out by Debye and Scherrer in Germany and, quite independently, by Hull in the US. Three distinct periods of evolution lead to ubiquitous application in many fields of science and technology. In the first period, until the mid-1940's, applications were and developed covering broad categories of materials including inorganic materials, minerals, ceramics, metals, alloys, organic materials and polymers. During this formative period, the concept of quantitative phase analysis was demonstrated. In the second period there followed the blossoming of technology and commercial instruments became widely used. The history is well summarized by Parrish and by Langford and Loueer. By 1980 there were probably 10,000 powder diffractometers in routine use, making it the most widely used of all x-ray crystallographic instruments. In the third, present, period data bases became firmly established and sophisticated pattern fitting and recognition software made many aspects of powder diffraction analysis routine. High resolution, tunable powder diffractometers were developed at sources of synchrotron radiation. The tunability of the spectrum made it possible to exploit all the subtleties of x-ray spectroscopy in diffraction experiments

Direct dissolution and supercritical fluid extraction of uranium from UO2 powder, granule, green pellet and sintered pellet

International Nuclear Information System (INIS)

Rao, Ankita; Kumar, Pradeep; Ramakumar, K.L.

2009-01-01

In the present work, direct dissolution and extraction of UO 2 from the solid rejects various stages of fuel fabrication viz. powder granules green pellet and, sintered pellet has been studied. Powder and granules could be easily dissolved in TBP-HNO 3 complex at 50 deg C., whereas in case of green and sintered pellets at elevated temperature at raised to 80 deg C in TBP-HNO 3 complex. With supercritical (SC) CO 2 alone the efficiency was ∼70%. But with SC CO 2 +2.5% TBP, the efficiency was ∼95% for powder and granules, and ∼60% for green and sintered pellets. Nearly complete extraction (∼99%) was achievable for SC CO 2 + 2.5 % TTA in all cases. The method has distinct advantage of elimination of acid usage and minimization of liquid waste generation. (author)

A method and apparatus for the manufacture of glass microspheres adapted to contain a thermonuclear fuel

International Nuclear Information System (INIS)

Budrick, R.G.; Nolen, R.L. Jr.; Solomon, D.E.; King, F.T.

1975-01-01

The invention relates to the manufacture of glass microspheres. It refers to a method according to which a sintered glass-powder, whose particles are calibrated, is introduced into a blow-pipe adapted to project said glass-powder particles into a heated flue, said sintered glass-powder containing a pore-forming agent adapted to expand the glass particles into microspheres which are collected in a chamber situated abode said flue. The method can be applied to the manufacture of microspheres adapted to contain a thermonuclear fuel [fr

Method to blend separator powders

Science.gov (United States)

Guidotti, Ronald A.; Andazola, Arthur H.; Reinhardt, Frederick W.

2007-12-04

A method for making a blended powder mixture, whereby two or more powders are mixed in a container with a liquid selected from nitrogen or short-chain alcohols, where at least one of the powders has an angle of repose greater than approximately 50 degrees. The method is useful in preparing blended powders of Li halides and MgO for use in the preparation of thermal battery separators.

A filament wound carbon-carbon composite for impact shell application

International Nuclear Information System (INIS)

Zee, Ralph; Romanoski, Glenn

2000-01-01

The performance and safety of the radioisotope power source depend in part on the thermal and impact properties of the materials used in the general purpose heat source (GPHS) through the use of an impact shell, thermal insulation and an aeroshell. Within the aeroshell are two graphite impact shells, made of fine-weave pierced-fabric (FWPF) that encapsulate four iridium alloy clad isotopic fuel pellets and provides impact protection for the clad. Impact studies conducted at Los Alamos National Laboratory showed that impact shells typically fractured parallel to their longitudinal axis. The objective of this effort is to develop new impact shell concepts with improved performance. An effort to develop alternative carbon-carbon composites for the graphite impact shell was conducted. Eight braided architectures were examined in this study. The effects of the number of graphitization cycles on both the density and circumferential strength of these braided structures were determined. Results show that a filament wound carbon-carbon composite possesses the desired density and circumferential strength important to GPHS

Porosimetry as an effective method of fuel cell investigation

Energy Technology Data Exchange (ETDEWEB)

Kazarinov, V.E.

1996-04-01

A porosimetric method is described for the investigation of all kinds of porous materials including soft or frail materials and powders. The method is well suited for the investigation of electrodes in fuel cells and batteries. The method is nondestructive and allows for repeated measurements on the same sample.

Effect of additives in sintering UO2-7wt%Gd2O3 fuel pellets

International Nuclear Information System (INIS)

Santos, L.R.; Riella, H.G.

2009-01-01

Gadolinium has been used as burnable poison for reactivity control in modern PWRs. The incorporation of Gd 2 O 3 powder directly into the UO 2 powder enables longer fuel cycles and optimized fuel utilization. Nevertheless, processing by this method leads to difficulties while obtaining sintered pellets with the minimum required density. The process for manufacturing UO 2 - Gd 2 O 3 generates scraps that should be reused. The main scraps are green and sintered pellets, which must be calcined to U 3 O 8 to return to the fabrication process. Also, the incorporation of Gd 2 O 3 in UO 2 requires the use of an additive to improve the sintering process, in order to achieve the physical properties specified for the mixed fuel, mainly density and microstructure. This paper describes the effect of the addition of fabrication scraps on the properties of the UO 2 -Gd 2 O 3 fuel. Aluminum hydroxide Al(OH) 3 was also incorporated to the fuel as a sintering aid. The results shown that the use of 2000 ppm of Al(OH) 3 as additive allow to fabricate good pellets with up to 10 wt% of recycled scraps. (author)

Development of the fabrication technology of the simulated fuel-I, 15,000MWd/tU

Energy Technology Data Exchange (ETDEWEB)

Kang, Kweon Ho; Kim, D. J.; Kim, H. S.; Lee, J. W.; Yang, M. S

2001-04-01

It is important to get basic data to analysis physical properties, behavior in reactor and performance of the DUPIC fuel because physical properties, fission gas release, grain growth and et al. of the DUPIC fuel is different from the commercial UO2 fuel. But what directly measures physical properties et al. of DUPIC fuel being resinterred simulated spent fuel through OREOX process is very difficult in laboratory owing to its high level radiation. Then fabrication of simulated DUPIC fuel is needed to measure its properties. In this study, the sintering characterization of wet milled powder for 24 hours to fabricate 15,000MWd/tU equivalent burnup simulated fuel.

Hot Experiment on Fission Gas Release Behavior from Voloxidation Process using Spent Fuel

International Nuclear Information System (INIS)

Park, Geun Il; Park, J. J.; Jung, I. H.; Shin, J. M.; Cho, K. H.; Yang, M. S.; Song, K. C.

2007-08-01

Quantitative analysis of the fission gas release characteristics during the voloxidation and OREOX processes of spent PWR fuel was carried out by spent PWR fuel in a hot-cell of the DFDF. The release characteristics of 85 Kr and 14 C fission gases during voloxidation process at 500 .deg. C is closely linked to the degree of conversion efficiency of UO 2 to U 3 O 8 powder, and it can be interpreted that the release from grain-boundary would be dominated during this step. Volatile fission gases of 14 C and 85 Kr were released to near completion during the OREOX process. Both the 14 C and 85 Kr have similar release characteristics under the voloxidation and OREOX process conditions. A higher burn-up spent fuel showed a higher release fraction than that of a low burn-up fuel during the voloxidation step at 500 .deg. C. It was also observed that the release fraction of semi-volatile Cs was about 16% during a reduction at 1,000 .deg. C of the oxidized powder, but over 90% during the voloxidation at 1,250 .deg. C

Molybdenum plasma spray powder, process for producing said powder, and coating made therefrom

International Nuclear Information System (INIS)

Lafferty, W.D.; Cheney, R.F.; Pierce, R.H.

1979-01-01

Plasma spray powders of molybdenum particles containing 0.5 to 15 weight percent oxygen and obtained by reacting molybdenum particles with oxygen or oxides in a plasma, form plasma spray coatings exhibiting hardness comparable to flame sprayed coatings formed from molybdenum wire and plasma coatings of molybdenum powders. Such oxygen rich molybdenum powders may be used to form wear resistant coatings, such as for piston rings. (author)

Two layer powder pressing

International Nuclear Information System (INIS)

Schreiner, H.

1979-01-01

First, significance and advantages of sintered materials consisting of two layers are pointed out. By means of the two layer powder pressing technique metal powders are formed resulting in compacts with high accuracy of shape and mass. Attributes of basic powders, different filling methods and pressing techniques are discussed. The described technique is supposed to find further applications in the field of two layer compacts in the near future

Synthesis of Diopside by Solution Combustion Process Using Glycine Fuel

Science.gov (United States)

Sherikar, Baburao N.; Umarji, A. M.

Nano ceramic Diopside (CaMgSi2O6) powders are synthesized by Solution Combustion Process(SCS) using Calcium nitrate, Magnesium nitrate as oxidizer and glycine as fuel, fumed silica as silica source. Ammonium nitrate (AN) is used as extra oxidizer. Effect of AN on Diopside phase formation is investigated. The adiabatic flame temperatures are calculated theoretically for varying amount of AN according to thermodynamic concept and correlated with the observed flame temperatures. A “Multi channel thermocouple setup connected to computer interfaced Keithley multi voltmeter 2700” is used to monitor the thermal events during the process. An interpretation based on maximum combustion temperature and the amount of gases produced during reaction for various AN compositions has been proposed for the nature of combustion and its correlation with the characteristics of as synthesized powder. These powders are characterized by XRD, SEM showing that the powders are composed of polycrystalline oxides with crystallite size of 58nm to 74nm.

Prediction of the granulometric and morphological evolution of a powder in a continuous conversion kiln

International Nuclear Information System (INIS)

Patisson, F.; Hebrard, S.; Ablitzer, D.; Ablitzer-Thouroude, C.; Hebrard, S.

2006-01-01

The UO 2 powder used for the preparation of nuclear fuel pellets is obtained in France by a dry way conversion of gaseous UF 6 . The process includes two steps: hydrolysis into UO 2 F 2 , then reducing pyro-hydrolysis into UO 2 in a continuous conversion kiln. The physical characteristics (morphology, grain size distribution) of the obtained UO 2 powder condition its use properties (sintering ability, casting ability and mechanical strength). A model describing the morphological evolution of the powder in the continuous conversion kiln has been developed in order to dispose of a prediction tool for the morphological characteristics of the UO 2 powder according to its formation conditions. The first part of this work has consisted to model the transport of the powder in the kiln, describing particularly the exchanges between the dense phase (powder bed) and the dispersed phase (rain of particles suspension). One of the originality of the developed model is the taking into account of the role of the raising devices for the calculus of the dynamical variables. The second part has consisted to identify, describe and couple to the preceding dynamical model the phenomena responsible of the morphological and granulometric evolution of the powder in the continuous conversion kiln. A population of fractal agglomerates is considered whose number and size evolve by brownian agglomeration, differential sedimentation agglomeration, pre sintering, fragmentation, and chemical transformations by ex-nucleation and growth. This model uses the formalism of the population balances and the grain size distribution is discretized into sections. The results of the dynamical and morphological calculations are compared to the available measurements. At last is analyzed the respective influence of the different morphological evolution mechanisms on the ended grain size distribution. (O.M.)

Current developments of fuel fabrication technologies at the plutonium fuel production facility, PFPF

International Nuclear Information System (INIS)

Asakura, K.; Aono, S.; Yamaguchi, T.; Deguchi, M.

2000-01-01

The Japan Nuclear Cycle Development Institute, JNC, designed, constructed and has operated the Plutonium Fuel Production Facility, PFPF, at the JNC Tokai Works to supply MOX fuels to the proto-type Fast Breeder Reactor, FBR, 'MONJU' and the experimental FBR 'JOYO' with 5 tonMOX/year of fabrication capability. Reduction of personal radiation exposure to a large amount of plutonium is one of the most important subjects in the development of MOX fabrication facility on a large scale. As the solution of this issue, the PFPF has introduced automated and/or remote controlled equipment in conjunction with computer controlled operation scheme. The PFPF started its operation in 1988 with JOYO reload fuel fabrication and has demonstrated MOX fuel fabrication on a large scale through JOYO and MONJU fuel fabrication for this decade. Through these operations, it has become obvious that several numbers of equipment initially installed in the PFPF need improvements in their performance and maintenance for commercial utilization of plutonium in the future. Furthermore, fuel fabrication of low density MOX pellets adopted in the MONJU fuel required a complete inspection because of difficulties in pellet fabrication compared with high density pellet for JOYO. This paper describes new pressing equipment with a powder recovery system, and pellet finishing and inspection equipment which has multiple functions, such as grinding measurements of outer diameter and density, and inspection of appearance to improve efficiency in the pellet finishing and inspection steps. Another development of technology concerning an annular pellet and an innovative process for MOX fuel fabrication are also described in this paper. (author)

Application of vacuum technology during nuclear fuel fabrication, inspection and characterization

International Nuclear Information System (INIS)

Majumdar, S.

2003-01-01

Full text: Vacuum technology plays very important role during various stages of fabrication, inspection and characterization of U, Pu based nuclear fuels. Controlled vacuum is needed for melting and casting of U, Pu based alloys, picture framing of the fuel meat for plate type fuel fabrication, carbothermic reduction for synthesis of (U-Pu) mixed carbide powder, dewaxing of green ceramic fuel pellets, degassing of sintered pellets and encapsulation of fuel pellets inside clad tube. Application of vacuum technology is also important during inspection and characterization of fuel materials and fuel pins by way of XRF and XRD analysis, Mass spectrometer Helium leak detection etc. A novel method of low temperature sintering of UO 2 developed at BARC using controlled vacuum as sintering atmosphere has undergone successful irradiation testing in Cirus. The paper will describe various fuel fabrication flow sheets highlighting the stages where vacuum applications are needed

GEN IV: Carbide Fuel Elaboration for the 'Futurix Concepts' experiment

Energy Technology Data Exchange (ETDEWEB)

Vaudez, Stephane; Riglet-Martial, Chantal; Paret, Laurent; Abonneau, Eric [Commissariat a l' Energie Atomique (C.E.A.), Direction de l' Energie Nucleaire, Centre d' Etudes de Cadarache, 13108 Saint Paul lez Durance Cedex (France)

2008-07-01

In order to collect information on the behaviour of the future GFR (Gas Fast Reactor) fuel under fast neutron irradiation, an experimental irradiation program, called 'Futurix-concepts' has been launched at the CEA. The considered concept is a composite material made of a fissile fuel embedded in an inert ceramic matrix. Fissile fuel pellets are made of UPuN or UPuC while ceramics are SiC for the carbide fuel and TiN for the nitride fuel. This paper focuses on the description of the carbide composite fabrication. The UPuC pellets are manufactured using a metallurgical powder process. Fabrication and handling of the fuels are carried out in glove boxes under a nitrogen atmosphere. Carbide fuel is synthesized by carbo-thermic reduction under vacuum of a mixture of actinide oxide and graphitic carbon up to 1550 deg. C. After ball milling, the UPuC powder is pressed to create hexagonal or spherical compacts. They are then sintered up to 1750 deg. C in order to obtain a density of 85 % of the theoretical one. The sintered pellets are inserted into an inert and tight capsule of SiC. In order to control the gap between the fuel and the matrix precisely, the pellets are abraded. The inert matrix is then filled with the pellets and the whole system is sealed by a BRASiC{sup R} process at high temperature under a helium atmosphere. Fabrication of the sample to be irradiated was done in 2006 and the irradiation began in May 2007 in the Phenix reactor. This presentation will detail and discuss the results obtained during this fabrication phase. (authors)

The analysis of powder diffraction data

International Nuclear Information System (INIS)

David, W.I.F.; Harrison, W.T.A.

1986-01-01

The paper reviews neutron powder diffraction data analysis, with emphasis on the structural aspects of powder diffraction and the future possibilities afforded by the latest generation of very high resolution neutron and x-ray powder diffractometers. Traditional x-ray powder diffraction techniques are outlined. Structural studies by powder diffraction are discussed with respect to the Rietveld method, and a case study in the Rietveld refinement method and developments of the Rietveld method are described. Finally studies using high resolution powder diffraction at the Spallation Neutron Source, ISIS at the Rutherford Appleton Laboratory are summarized. (U.K.)

Dry Refabrication Technology Development of Spent Nuclear Fuel

International Nuclear Information System (INIS)

Lee, Jung Won; Park, G. I.; Park, C. J.

2010-04-01

Key technical data on advanced nuclear fuel cycle technology development for the spent fuel recycling have been produced in this study. In the frame work of DUPIC, dry process oxide products fabrication, hot cell experimental data for decladding, powdering and oxide product fabrication from low and high burnup spent fuel have been produced, basic technology for fabrication of spent fuel standard material has been developed, and remote modulated welding equipment has been designed and fabricated. In the area of advanced pre-treatment process development, a rotary-type oxidizer and spherical particle fabrication process were developed by using SIMFUEL and off-gas treatment technology and zircalloy tube treatment technology were studied. In the area of the property characteristics of dry process products, fabrication technology of simulated dry process products was established and property models were developed based on reproducible property measurement data

Roller compaction of moist pharmaceutical powders.

Science.gov (United States)

Wu, C-Y; Hung, W-L; Miguélez-Morán, A M; Gururajan, B; Seville, J P K

2010-05-31

The compression behaviour of powders during roller compaction is dominated by a number of factors, such as process conditions (roll speed, roll gap, feeding mechanisms and feeding speed) and powder properties (particle size, shape, moisture content). The moisture content affects the powder properties, such as the flowability and cohesion, but it is not clear how the moisture content will influence the powder compression behaviour during roller compaction. In this study, the effect of moisture contents on roller compaction behaviour of microcrystalline cellulose (MCC, Avicel PH102) was investigated experimentally. MCC samples of different moisture contents were prepared by mixing as-received MCC powder with different amount of water that was sprayed onto the powder bed being agitated in a rotary mixer. The flowability of these samples were evaluated in terms of the poured angle of repose and flow functions. The moist powders were then compacted using the instrumented roller compactor developed at the University of Birmingham. The flow and compression behaviour during roller compaction and the properties of produced ribbons were examined. It has been found that, as the moisture content increases, the flowability of moist MCC powders decreases and the powder becomes more cohesive. As a consequence of non-uniform flow of powder into the compaction zone induced by the friction between powder and side cheek plates, all produced ribbons have a higher density in the middle and lower densities at the edges. For the ribbons made of powders with high moisture contents, different hydration states across the ribbon width were also identified from SEM images. Moreover, it was interesting to find that these ribbons were split into two halves. This is attributed to the reduction in the mechanical strength of moist powder compacts with high moisture contents produced at high compression pressures. Copyright (c) 2010 Elsevier B.V. All rights reserved.

Study of tape casting of Yttria stabilized zirconia for apply in solid oxide fuel cell

International Nuclear Information System (INIS)

Santana, Leonardo de Paulo

2008-01-01

The hydrogen economy has been risen as new option for supply the growing global demand for energy. A fuel cell is an electrochemical device able to use hydrogen as a energy source. Carbon dioxide (CO 2 ) emission is very low so it is ecologically friendly, once energy is produced by a reaction of hydrogen and oxygen. The production of energy from hydrogen fuelled devices can be done even in small unities and in a distributed way. It can bring energy for isolated communities, where traditional energy distribution systems can not be reached. A fuel cell is composed essentially of 3 components: anode, cathode and the electrolyte. In present days, there are many materials proposed for use as electrolyte in fuel cells. Among then, Yttria stabilized zirconia (YSZ) is the most studied and effectively used in solid oxide fuel cell. Tape casting technology is a cheap, simple and efficient way to cast ceramics slurries in laminates thick enough to be used as components for fuel cells. Considering theses aspects, in this work, ceramic thin film forming was studied using tape casting technology with raw materials prepared from Brazilian zircon ores. It is described in literature that ceramic slurries are generally made from powders with low surface area (often between 0,5 to 10m 2 /g), and the powders used in this study had larger surface area (often between 40 to 80m 2 /g). The use of zeta potential is indicated to study the stability of a suspension of ceramic powders. However, for suspensions with large concentration of solid, it is also necessary to determine the flow curve, because in these conditions, the double electric layer formed during the stabilization of suspensions can be compressed. In the rheological properties study, calcined ceramic powders were classified using a set of ABNT series screens and separated and retained by the de mesh 60 screen. Flow curve of suspension was determined in aqueous suspensions of these powders. For tape casting processing, a binder

Black powder in gas pipelines

Energy Technology Data Exchange (ETDEWEB)

Sherik, Abdelmounam [Saudi Aramco, Dhahran (Saudi Arabia)

2009-07-01

Despite its common occurrence in the gas industry, black powder is a problem that is not well understood across the industry, in terms of its chemical and physical properties, source, formation, prevention or management of its impacts. In order to prevent or effectively manage the impacts of black powder, it is essential to have knowledge of its chemical and physical properties, formation mechanisms and sources. The present paper is divided into three parts. The first part of this paper is a synopsis of published literature. The second part reviews the recent laboratory and field work conducted at Saudi Aramco Research and Development Center to determine the compositions, properties, sources and formation mechanisms of black powder in gas transmission systems. Microhardness, nano-indentation, X-ray Diffraction (XRD), X-ray Fluorescence (XRF) and Scanning Electron Microscopy (SEM) techniques were used to analyze a large number of black powder samples collected from the field. Our findings showed that black powder is generated inside pipelines due to internal corrosion and that the composition of black powder is dependent on the composition of transported gas. The final part presents a summary and brief discussion of various black powder management methods. (author)

The Plutonium Fuel Laboratory at Studsvik and Its Activities

Energy Technology Data Exchange (ETDEWEB)

Hultgren, A.; Berggren, G.; Brown, A.; Eng, H. U.; Forsyth, R. S. [AB Atomenergi, Studsvik (Sweden)

1967-09-15

The plutonium fuel laboratory at Studsvik is engaged in development work on plutonium-enriched fuel. At present, low enriched fuel for thermal reactors is being studied: work on fuel with a higher plutonium content for fast reactors is foreseen at a later date. So far only the pellet technique is under consideration, and a number of pellet rod specimens will be produced and irradiated in the reactor R2. These specimens include pellets from both co-precipitated uranium-plutonium salts and from physically mixed oxides. Comparison of these two materials will be extended to different density levels and different heat ratings. The methods and techniques used and studied include wet chemical work for powder preparation (continuous precipitation of Pu(IV)-oxalate with oxalic acid, continuous co-precipitation of plutonium and uranium with ammonia, optimization of.precipitation conditions using U(IV) and U(VI) respectively) ; powder preparation (drying, calcination, reduction, mixing, milling, binder addition, granulation); pellet preparation (pressing, debonding, sintering, inspection): encapsulation (charging, welding of end plug, helium filling, end sealing by welding, leak detection, decontamination); metallography (specimen preparation (moulding, polishing), etching, microscopy); structure investigations (thermal analysis (TG, DTA), X-ray diffraction, neutron diffraction, data handling by computer analysis); radiometric methods (direct plutonium determination by gamma spectrometry, non-destructive burn-up analysis by high resolution gamma spectrometry, using a Ge(Li) detector) ; rework of waste (recovery of plutonium from fuel waste by extraction with trilauryl amine and anion exchange). The plutonium fuel laboratory forms part of the Active Central Laboratory. The equipment is contained in four adjacent 10 x 15 m rooms; .for diffraction work and inactive uranium work additional space is available. All the forty glove boxes in operation except two are of AB Atomenergi

Thermal plasma spheroidization and spray deposition of barium titanate powder and characterization of the plasma sprayable powder

Energy Technology Data Exchange (ETDEWEB)

Pakseresht, A.H., E-mail: amirh_pak@yahoo.com [Department of Ceramics, Materials and Energy Research Center, P.O. Box 31787-316, Karaj (Iran, Islamic Republic of); Rahimipour, M.R. [Department of Ceramics, Materials and Energy Research Center, P.O. Box 31787-316, Karaj (Iran, Islamic Republic of); Vaezi, M.R. [Department of Nanotechnology and Advanced Materials, Materials and Energy Research Center, P.O. Box 31787-316, Karaj (Iran, Islamic Republic of); Salehi, M. [Department of Materials Engineering, Isfahan University of Technology, P.O. Box 84156-83111, Isfahan (Iran, Islamic Republic of)

2016-04-15

In this paper, atmospheric plasma spray method was used to produce dense plasma sprayable powder and thick barium titanate film. In this regard, the commercially feedstock powders were granulated and spheroidized by the organic binder and the thermal spray process, respectively. Scanning electron microscopy was used to investigate the microstructure of the produced powders and the final deposits. X-ray diffraction was also implemented to characterize phase of the sprayed powder. The results indicated that spheroidized powder had suitable flowability as well as high density. The micro-hardness of the film produced by the sprayed powders was higher than that of the film deposited by the irregular granules. Additionally, relative permittivity of the films was increased by decreasing the defects from 160 to 293 for film deposited using spheroidized powder. The reduction in the relative permittivity of deposits, in comparison with the bulk material, was due to the existence of common defects in the thermal spray process. - Highlights: • We prepare sprayable BaTiO{sub 3} powder with no or less inside voids for plasma spray application for first time. • The sprayable powder has good flow characteristics and high density. • Powder spheroidization via plasma spray improves the hardness and dielectric properties of the deposited film.

Thermal plasma spheroidization and spray deposition of barium titanate powder and characterization of the plasma sprayable powder

International Nuclear Information System (INIS)

Pakseresht, A.H.; Rahimipour, M.R.; Vaezi, M.R.; Salehi, M.

2016-01-01

In this paper, atmospheric plasma spray method was used to produce dense plasma sprayable powder and thick barium titanate film. In this regard, the commercially feedstock powders were granulated and spheroidized by the organic binder and the thermal spray process, respectively. Scanning electron microscopy was used to investigate the microstructure of the produced powders and the final deposits. X-ray diffraction was also implemented to characterize phase of the sprayed powder. The results indicated that spheroidized powder had suitable flowability as well as high density. The micro-hardness of the film produced by the sprayed powders was higher than that of the film deposited by the irregular granules. Additionally, relative permittivity of the films was increased by decreasing the defects from 160 to 293 for film deposited using spheroidized powder. The reduction in the relative permittivity of deposits, in comparison with the bulk material, was due to the existence of common defects in the thermal spray process. - Highlights: • We prepare sprayable BaTiO_3 powder with no or less inside voids for plasma spray application for first time. • The sprayable powder has good flow characteristics and high density. • Powder spheroidization via plasma spray improves the hardness and dielectric properties of the deposited film.

Modelling of powder die compaction for press cycle optimization

Directory of Open Access Journals (Sweden)

Bayle Jean-Philippe

2016-01-01

Full Text Available A new electromechanical press for fuel pellet manufacturing was built last year in partnership between CEA-Marcoule and ChampalleAlcen. This press was developed to shape pellets in a hot cell via remote handling. It has been qualified to show its robustness and to optimize the compaction cycle, thus obtaining a better sintered pellet profile and limiting damage. We will show you how 400 annular pellets have been produced with good geometry's parameters, based on press settings management. These results are according to a good phenomenological pressing knowledge with Finite Element Modeling calculation. Therefore, during die pressing, a modification in the punch displacement sequence induces fluctuation in the axial distribution of frictional forces. The green pellet stress and density gradients are based on these frictional forces between powder and tool, and between grains in the powder, influencing the shape of the pellet after sintering. The pellet shape and diameter tolerances must be minimized to avoid the need for grinding operations. To find the best parameters for the press settings, which enable optimization, FEM calculations were used and different compaction models compared to give the best calculation/physical trial comparisons. These simulations were then used to predict the impact of different parameters when there is a change in the type of powder and the pellet size, or when the behavior of the press changes during the compaction time. In 2016, it is planned to set up the press in a glove box for UO2 manufacturing qualification based on our simulation methodology, before actual hot cell trials in the future.

Densification of salt-occluded zeolite a powders to a leach-resistant monolith

International Nuclear Information System (INIS)

Lewis, M.A.; Fischer, D.F.; Murhpy, C.D.

1993-01-01

Pyrochemical processing of spent fuel from the Integral Fast Reactor (IFR) yields a salt waste of LiCl-KCl that contains approximately 6 wt% fission products, primarily as CsCl and SrCl 2 . Past work has shown that zeolite A will preferentially sorb cesium and strontium and will encapsulate the salt waste in a leach-resistant, radiation-resistant aluminosilicate matrix. However, a method is sill needed to convert the salt-occluded zeolite powders into a form suitable for geologic disposal. We are thus investigating a method that forms bonded zeolite by hot pressing a mixture of glass frit and salt-occluded zeolite powders at 990 K (717 degree C) and 28 MPa. The leach resistance of the bonded zeolite was measured in static leach tests run for 28 days in 363 K (90 degree C) deionized water. Normalized release rates of all elements in the bonded zeolite were low, 2 d. Thus, the bonded zeolite may be a suitable waste form for IFR salt waste

The pressure bonding ability of uranium dioxide powders in relation to the evolution of their surface properties

International Nuclear Information System (INIS)

Danroc, J.

1982-09-01

The long term storage of sinterable uranium dioxide powders generally improves their pressure bonding ability and the strength of the resulting green pellets. Evidence of the gradual evolution of the surface texture and composition of these powders during storage at room temperature and pressure has been provided by infrared spectroscopy, X-ray diffraction and thermogravimetric and microcalorimetric methods. These techniques demonstrated the existence of a thin adherent surface layer of UO 3 2H 2 0. Such a natural evolutionary process can be reproduced and substantially amplified by subjecting the powder to thermal treatments at temperatures up to 90 0 C in a moist air environment. It was shown that powder treated in this manner could be more readily compacted into strong green pellets than could raw material. The tensile strength, commonly regarded as a quality test for such pellets and measured by the brazilian method, was found to be at least twice that of normal pellets. The high density and geometric integrity of these sintered products ensures the extrapolation of these preparation techniques to the mass production of nuclear reactor fuel pellets [fr

Establishing QC/QA system in the fabrication of nuclear fuel assemblies

International Nuclear Information System (INIS)

Suh, K.S.; Choi, S.K.; Park, H.G.; Park, T.G.; Chung, J.S.

1980-01-01

Quality control instruction manuals and inspection methods for UO 2 powder and zircaloy materials as the material control, and for UO 2 pellets and nuclear fuel rods as the process control were established. And for the establishment of Q.A programme, the technical specifications of the purchased materials, the control regulation of the measuring and testing equipments, and traceability chart as a part of document control have also been provided and practically applied to the fuel fabrication process

Fabrication, characteristics, and in-pile performance of UO2 pellets prepared from dry route powder

International Nuclear Information System (INIS)

Chotard, A.; Ledac, A.; Bernardin, M.

1991-01-01

The dry route conversion process of UF 6 to sinterable UO 2 powder has been used in France on a large scale for more than 10 years for the fabrication of PWR fuels. Thus, our fabrication and irradiation experience relates to more than 10,000 tons of fuel. As everyone knows, the dry route conversion process only involves gas-gas and gas-solid reactions which present the advantage of producing very little contaminated wastes and no liquid effluents. Powders obtained by this process are characterized by: - a very high purity, - a low specific surface area (around 2 m 2 /g), therefore a high resistance to spontaneous oxidation, - a good compressibility, - a very high sinterability (.98% T.D.), - a very high reproducibility. This powder also shows a high fineness which leads to very homogeneous blends with additives like pore former, U 3 O 8 or Gd 2 O 3 . On the other hand this fineness requires a granulation step which is actually not a disadvantage since it allows to adjust the granulate size to optimize the filling of press dies and so as to guarantee a good stability of the pellet dimensions and density. This pelletizing process leads to pellets characterized by: - a good thermal stability (0.5% T.D. after 34 hours at 1700degC), - no open porosity, - low H 2 content (0,3 ppm), - an homogeneous microstructure (grain size and porosity). Such characteristics mean that the UO 2 pellets from dry route conversion present an excellent in pile behaviour for high burnup up to 58,000 MWd/MtU in commercial plant, with: - low fission gas release, - good dimensional stability (densification, swelling), of which examples and results of PIE are described in the paper. The qualities of the dry route conversion powder and its flexibility of use make it possible to consider adjustment of the pellet characteristics, mainly: density, grain size and pore size distribution for specific uses or performance upgrade. (orig.)

Weighing fluidized powder

International Nuclear Information System (INIS)

Adomitis, J.T.; Larson, R.I.

1980-01-01

Fluidized powder is discharged from a fluidizing vessel into a container. Accurate metering is achieved by opening and closing the valve to discharge the powder in a series of short-duration periods until a predetermined weight is measured by a load cell. The duration of the discharge period may be increased in inverse proportion to the amount of powder in the vessel. Preferably the container is weighed between the discharge periods to prevent fluctuations resulting from dynamic effects. The gas discharged into the container causes the pressures in the vessel and container to equalize thereby decreasing the rate of discharge and increasing the accuracy of metering as the weight reaches the predetermined value. (author)

21 CFR 73.1647 - Copper powder.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Copper powder. 73.1647 Section 73.1647 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1647 Copper powder. (a) Identity. (1) The color additive copper powder is a very fine free-flowing metallic powder prepared from virgin electrolytic copper. It...

[Use of powder metallurgy for development of implants of Co-Cr-Mo alloy powder].

Science.gov (United States)

Dabrowski, J R

2001-04-01

This paper discusses the application of powder metallurgy for the development of porous implantation materials. Powders obtained from Co-Cr-Mo alloy with different carbon content by water spraying and grinding, have been investigated. Cold pressing and rotary re-pressing methods were used for compressing the powder. It was found that the sintered materials obtained from water spraying have the most advantageous properties.

Reducing metal alloy powder costs for use in powder bed fusion additive manufacturing: Improving the economics for production

Science.gov (United States)

Medina, Fransisco

Titanium and its associated alloys have been used in industry for over 50 years and have become more popular in the recent decades. Titanium has been most successful in areas where the high strength to weight ratio provides an advantage over aluminum and steels. Other advantages of titanium include biocompatibility and corrosion resistance. Electron Beam Melting (EBM) is an additive manufacturing (AM) technology that has been successfully applied in the manufacturing of titanium components for the aerospace and medical industry with equivalent or better mechanical properties as parts fabricated via more traditional casting and machining methods. As the demand for titanium powder continues to increase, the price also increases. Titanium spheroidized powder from different vendors has a price range from 260/kg-450/kg, other spheroidized alloys such as Niobium can cost as high as $1,200/kg. Alternative titanium powders produced from methods such as the Titanium Hydride-Dehydride (HDH) process and the Armstrong Commercially Pure Titanium (CPTi) process can be fabricated at a fraction of the cost of powders fabricated via gas atomization. The alternative powders can be spheroidized and blended. Current sectors in additive manufacturing such as the medical industry are concerned that there will not be enough spherical powder for production and are seeking other powder options. It is believed the EBM technology can use a blend of spherical and angular powder to build fully dense parts with equal mechanical properties to those produced using traditional powders. Some of the challenges with angular and irregular powders are overcoming the poor flow characteristics and the attainment of the same or better packing densities as spherical powders. The goal of this research is to demonstrate the feasibility of utilizing alternative and lower cost powders in the EBM process. As a result, reducing the cost of the raw material to reduce the overall cost of the product produced with

Assessment of cold composite fuels for PWR

Energy Technology Data Exchange (ETDEWEB)

Coulon-Picard, E.; Agard, M.; Boulore, A.; Castelier, E.; Chabert, C.; Conti, A.; Frayssines, P.E.; Lechelle, J.; Maillard, S.; Matheron, P.; Pelletier, M.; Phelip, M.; Piluso, P.; Vaudano, A

2009-06-15

This study is devoted to evaluation of a new innovative micro structured fuel for future pressurized water reactor. This fuel would have potential to increase the safety margins, lowering fuel temperatures by adding a small fraction of a high conductivity second phase material in the oxide fuel phase. The behavior of this fuel in a standard rod has been modeled with finite element codes and was assessed for different aspects of the cycle as neutronic studies, thermal behavior, reprocessing and economics. Feasibility of fuels has been investigated with the fabrication and characterizations of the microstructure of composite fuels with powder metallurgy and HIP processes. First, a CERCER (Ceramic = UO{sub 2}- Ceramic matrix made of silicon carbide, SiC) fuel type has been investigated, the advantages of a ceramic being generally its transparency to neutrons and its high melting temperature. A first design of kernel type fuel was first chosen with a gap between the UO{sub 2} particles and the second phase material in order to avoid mechanical interaction between the two components. Due to lowering thermal conductivity of SiC under irradiation, this CERCER fuel did not allow a temperature gain compared to current fuel. No ceramic material seems to exhibit all required properties. Even beryllium oxide (BeO), which conductivity does not decrease with irradiation according to the literature, induces difficulties with ({alpha}, n) reactions and toxicity. The study then focused on Cermet fuels (Ceramic-Metal). The metal matrix must be transparent to neutrons and have a good thermal conductivity. Several materials have been considered such as zirconium alloys, austenitic and ferritic stainless steals and chromium based alloys. The heterogeneous composite fuels were modeled using the 3D/CASTM finite element code. From an economical and neutron point of view, it was important to keep a low fraction of metal phase, i.e. less than 10 % of Zr for example. However, the fuel

Coextrusion applied to the construction of fuel elements in solid or powder form; Coextrusion appliquee a la realisation d'elements combustibles massifs ou disperses

Energy Technology Data Exchange (ETDEWEB)

Montagne, R; Meny, L [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1958-07-01

In this issue is described, in the first part, a realisation process of fuel elements for nuclear reactors. A contact as good as possible is achieved between the fuel and the can by both elements simultaneous extrusion. In this way a real weld is work out between the two metals. This weld can be improved by a thermic treatment that bring a diffusion. In this article are described the test carried out on these co extruded elements. In the second part, the fabrication of dispersed fuel elements studied: a 30 per cent weight U uranium-aluminium alloy is used, valuable with 20 per cent enriched uranium. The dimensions of the fuel element have been fixed at: external diameter: 30 mm, internal diameter: 24 mm, length of the core: 300 mm, thickness of the can: 0,4 mm. The method of fabrication is pressing of the mixed uranium and aluminium powders in an aluminium can, and extrusion at 500 deg. C.; one end is directly canned by extrusion and the other by welding of an aluminium plug. The results of the first test are described. (author) [French] Dans ce memoire est decrit, en premiere partie, un procede d'obtention d'elements combustibles pour reacteurs atomiques. Un contact aussi bon que possible est realise entre le combustible et la gaine grace au filage simultane des deux elements. Une veritable soudure est ainsi realisee entre les deux metaux. Celle-ci peut ensuite etre amelioree par un traitement thermique provoquant une diffusion. Les essais effectues sur ces elements coextrudes sont decrits dans cet article. Dans une deuxieme partie, la fabrication d'elements combustibles disperses est etudiee, avec un alliage uranium-aluminium a 30 pour cent en poids d'uranium, valable pour un enrichissement de l'uranium de 20 pour cent. Les dimensions des elements combustibles ont ete fixees a: diametre exterieur: 30 mm, diametre interieur: 24 mm, longueur du noyau: 300 mm, epaisseur de la gaine: 0,4 mm. La methode de fabrication est le pressage dans un pot en aluminium du

Method for pre-processing LWR spent fuel

International Nuclear Information System (INIS)

Otsuka, Katsuyuki; Ebihara, Hikoe.

1986-01-01

Purpose: To facilitate the decladding of spent fuel, cladding tube processing, and waste gas recovery, and to enable the efficient execution of main re-processing process thereafter. Constitution: Spent fuel assemblies are sent to a cutting process where they are cut into chips of easy-to-process size. The chips, in a thermal decladding process, undergo a thermal cycle processing in air with the processing temperatures increased and decreased within the range of from 700 deg C to 1200 deg C, oxidizing zircaloy comprising the cladding tubes into zirconia. The oxidized cladding tubes have a number of fine cracks and become very brittle and easy to loosen off from fuel pellets when even a slight mechanical force is applied thereto, thus changing into a form of powder. Processed products are then separated into zirconia sand and fuel pellets by a gravitational selection method or by a sifting method, the zirconia sand being sent to a waste processing process and the fuel pellets to a melting-refining process. (Yoshino, Y.)

Fuel related risks; Braenslerisker

Energy Technology Data Exchange (ETDEWEB)

Englund, Jessica; Sernhed, Kerstin; Nystroem, Olle; Graveus, Frank (Grontmij AB, (Sweden))

2012-02-15

The project, within which this work report was prepared, aimed to complement the Vaermeforsk publication 'Handbook of fuels' on fuel related risks and measures to reduce the risks. The fuels examined in this project where the fuels included in the first version of the handbook from 2005 plus four additional fuels that will be included in the second and next edition of the handbook. Following fuels were included: woodfuels (sawdust, wood chips, powder, briquettes), slash, recycled wood, salix, bark, hardwood, stumps, straw, reed canary grass, hemp, cereal, cereal waste, olive waste, cocoa beans, citrus waste, shea, sludge, forest industrial sludge, manure, Paper Wood Plastic, tyre, leather waste, cardboard rejects, meat and bone meal, liquid animal and vegetable wastes, tall oil pitch, peat, residues from food industry, biomal (including slaughterhouse waste) and lignin. The report includes two main chapters; a general risk chapter and a chapter of fuel specific risks. The first one deals with the general concept of risk, it highlights laws and rules relevant for risk management and it discuss general risks that are related to the different steps of fuel handling, i.e. unloading, storing, processing the fuel, transportation within the facility, combustion and handling of ashes. The information that was used to produce this chapter was gathered through a literature review, site visits, and the project group's experience from risk management. The other main chapter deals with fuel-specific risks and the measures to reduce the risks for the steps of unloading, storing, processing the fuel, internal transportation, combustion and handling of the ashes. Risks and measures were considered for all the biofuels included in the second version in the handbook of fuels. Information about the risks and risk management was gathered through interviews with people working with different kinds of fuels in electricity and heat plants in Sweden. The information from

Powder technological vitrification of simulated high-level waste

International Nuclear Information System (INIS)

Gahlert, S.

1988-03-01

High-level waste simulate from the reprocessing of light water reactor and fast breeder fuel was vitrified by powder technology. After denitration with formaldehyde, the simulated HLW is mixed with glass frit and simultaneously dried in an oil-heated mixer. After 'in-can calcination' for at least 24 hours at 850 or 950 K (depending on the type of waste and glass), the mixture is hot-pressed in-can for several hours at 920 or 1020 K respectively, at pressures between 0.4 and 1.0 MPa. The technology has been demonstrated inactively up to diameters of 30 cm. Leach resistance is significantly enhanced when compared to common borosilicate glasses by the utilization of glasses with higher silicon and aluminium content and lower sodium content. (orig.) [de

Optimum nuclear design of target fuel rod for Mo-99 production in HANARO

Energy Technology Data Exchange (ETDEWEB)

Kim, Myung Hyun [Kyung Hee University, Seoul (Korea)

1998-04-01

Nuclear target design for Mo-99 production in HANARO was performed, KAERI proposed target design was analyzed and its feasibility was shown. Three commercial target designs of Cintichem, ANL and KAERI were tested for the HANARO irradiation an d they all satisfied with design specification. A parametric study was done for target design options and Mo-99 yields ratio and surface heat flux were compared. Tested parameters were target fuel thickness, irradiation location, target axial length, packing density of powder fuel, size of target radius, target geometry, fuel enrichment, fuel composition, and cladding material. Optimized target fuel was designed for both LEU and HEU options. (author). 17 refs., 33 figs., 42 tabs.

Solid fuel block as an alternate fuel for cooking and barbecuing: Preliminary results

International Nuclear Information System (INIS)

Sharma, Monikankana; Mukunda, H.S.; Sridhar, G.

2009-01-01

A large part of the rural people of developing countries use traditional biomass stoves to meet their cooking and heating energy demands. These stoves possess very low thermal efficiency; besides, most of them cannot handle agricultural wastes. Thus, there is a need to develop an alternate cooking contrivance which is simple, efficient and can handle a range of biomass including agricultural wastes. In this reported work, a highly densified solid fuel block using a range of low cost agro residues has been developed to meet the cooking and heating needs. A strategy was adopted to determine the best suitable raw materials, which was optimized in terms of cost and performance. Several experiments were conducted using solid fuel block which was manufactured using various raw materials in different proportions; it was found that fuel block composed of 40% biomass, 40% charcoal powder, 15% binder and 5% oxidizer fulfilled the requirement. Based on this finding, fuel blocks of two different configurations viz. cylindrical shape with single and multi-holes (3, 6, 9 and 13) were constructed and its performance was evaluated. For instance, the 13 hole solid fuel block met the requirement of domestic cooking; the mean thermal power was 1.6 kW th with a burn time of 1.5 h. Furthermore, the maximum thermal efficiency recorded for this particular design was 58%. Whereas, the power level of single hole solid fuel block was found to be lower but adequate for barbecue cooking application

Induction plasma deposition technology for nuclear fuel fabrication

International Nuclear Information System (INIS)

Jung, I. H.; Bae, K. K.; Lee, J. W.; Kim, T. K.; Yang, M. S.

1998-01-01

A study on induction plasma deposition with ceramic materials, yttria-stabilized-zirconia ZrO 2 -Y 2 O 3 (m.p. 2640 degree C), was conducted with a view of developing a new method for nuclear fuel fabrication. Before making dense pellets of more than 96%T.D., the spraying condition was optimized through the process parameters, such as chamber pressure, plasma plate power, powder spraying distance, sheath gas composition, probe position, particle size and powders of different morphology. The results with a 5mm thick deposit on rectangular planar graphite substrates showed a 97.11% theoretical density when the sheath gas flow rate was Ar/H 2 120/20 l/min, probe position 8cm, particle size -75 μm and spraying distance 22cm by AMDRY146 powder. The degree of influence of the main effects on density were powder morphology, particle size, sheath gas composition, plate power and spraying distance, in that order. Among the two parameter interactions, the sheath gas composition and chamber pressure affects density greatly. By using the multi-pellets mold of wheel type, the pellet density did not exceed 94%T.D., owing to the spraying angle

Nuclear forensic analysis of uranium oxide powders interdicted in Victoria, Australia

Energy Technology Data Exchange (ETDEWEB)

Kristo, Michael Joseph [Lawrence Livermore National Laboratory, Livermore, CA (United States); Keegan, Elizabeth; Colella, Michael [Australian Nuclear Science and Technology Organisation, Kirrawee, NSW (Australia); and others

2015-07-01

Nuclear forensic analysis was conducted on two uranium samples confiscated during a police investigation in Victoria, Australia. The first sample, designated NSR-F-270409-1, was a depleted uranium powder of moderate purity (∝ 1000 μg/g total elemental impurities). The chemical form of the uranium was a compound similar to K{sub 2}(UO{sub 2}){sub 3}O{sub 4} . 4H{sub 2}O. While aliquoting NSR-F-270409-1 for analysis, the body and head of a Tineid moth was discovered in the sample. The second sample, designated NSR-F-270409-2, was also a depleted uranium powder. It was of reasonably high purity (∝ 380 μg/g total elemental impurities). The chemical form of the uranium was primarily UO{sub 3} . 2H{sub 2}O, with minor phases of U{sub 3}O{sub 8} and UO{sub 2}. While aliquoting NSR-F-270409-2 for analysis, a metal staple of unknown origin was discovered in the sample. The presence of {sup 236}U and {sup 232}U in both samples indicates that the uranium feed stocks for these samples experienced a neutron flux at some point in their history. The reactor burn-up calculated from the isotopic composition of the uranium is consistent with that of spent fuel from natural uranium (NU) fueled Pu production. These nuclear forensic conclusions allow us to categorically exclude Australia as the origin of the material and greatly reduce the number of candidate sources.

Advances and highlights of the CNEA qualification program as high density fuel manufacturer for research reactors

Energy Technology Data Exchange (ETDEWEB)

Adelfang, P.; Alvarez, L.; Boero, N.; Calabrese, R.; Echenique, P.; Markiewicz, M.; Pasqualini, E.; Ruggirello, G.; Taboada, H. [Unidad de Actividad Combustibles Nucleares Comision Nacional de Energia Atomica (CNE4), Avda. del Libertador, 8250 C1429BNO Buenos Aires (Argentina)

2002-07-01

One of the main objectives of CNEA regarding the fuel for research reactors is the development and qualification of the manufacturing of LEU high-density fuels. The qualification programs for both types of fuels, Silicide fuel and U- x Mo fuel, are similar. They include the following activities: development and set up of the fissile compound manufacturing technology, set up of fuel plate manufacturing, fabrication and irradiation of mini plates and plates, design and fabrication of fuel assembly prototypes for irradiation, post-irradiation examination and feedback for manufacturing improvements. This paper describes the different activities performed within each program during the last year and the main advances and achievements of the programs within this period. The main achievements may be summarized in the following activities: Continuation of the irradiation of the first silicide fuel element in the R A3. Completion of the manufacturing of the second silicide fuel element, licensing and beginning of its irradiation in the R A3. Development of the HMD Process to manufacture U-Mo powder (pUMA project). Set up of fuel plates manufacturing at industrial level using U-Mo powder. Preliminary studies and the design for the irradiation of mini plates, plates and full scale fuel elements with U-Mo and 7 g U/cm{sup 3}. PIE destructive studies for the P-04 silicide fuel prototype (accurate burnup determination through chemical analysis, metallography and SEM of samples from the irradiated fuel plates). Improvement and development of new characterization techniques for high density fuel plates quality control including US testing and densitometric analysis of X-ray examinations. The results obtained in this period are encouraging and also allow to foresee a wider participation of CNEA in the international effort to qualify U-Mo as a new material for the manufacturing of research reactor fuels. (author)

Advances and highlights of the CNEA qualification program as high density fuel manufacturer for research reactors

International Nuclear Information System (INIS)

Adelfang, P.; Alvarez, L.; Boero, N.; Calabrese, R.; Echenique, P.; Markiewicz, M.; Pasqualini, E.; Ruggirello, G.; Taboada, H.

2002-01-01

One of the main objectives of CNEA regarding the fuel for research reactors is the development and qualification of the manufacturing of LEU high-density fuels. The qualification programs for both types of fuels, Silicide fuel and U- x Mo fuel, are similar. They include the following activities: development and set up of the fissile compound manufacturing technology, set up of fuel plate manufacturing, fabrication and irradiation of mini plates and plates, design and fabrication of fuel assembly prototypes for irradiation, post-irradiation examination and feedback for manufacturing improvements. This paper describes the different activities performed within each program during the last year and the main advances and achievements of the programs within this period. The main achievements may be summarized in the following activities: Continuation of the irradiation of the first silicide fuel element in the R A3. Completion of the manufacturing of the second silicide fuel element, licensing and beginning of its irradiation in the R A3. Development of the HMD Process to manufacture U-Mo powder (pUMA project). Set up of fuel plates manufacturing at industrial level using U-Mo powder. Preliminary studies and the design for the irradiation of mini plates, plates and full scale fuel elements with U-Mo and 7 g U/cm 3 . PIE destructive studies for the P-04 silicide fuel prototype (accurate burnup determination through chemical analysis, metallography and SEM of samples from the irradiated fuel plates). Improvement and development of new characterization techniques for high density fuel plates quality control including US testing and densitometric analysis of X-ray examinations. The results obtained in this period are encouraging and also allow to foresee a wider participation of CNEA in the international effort to qualify U-Mo as a new material for the manufacturing of research reactor fuels. (author)

Characterization and densification studies on ThO{sub 2}-UO{sub 2} pellets derived from ThO{sub 2} and U{sub 3}O{sub 8} powders

Energy Technology Data Exchange (ETDEWEB)

Kutty, T.R.G. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India)]. E-mail: tkutty@magnum.barc.ernet.in; Hegde, P.V. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Khan, K.B. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Jarvis, T. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Sengupta, A.K. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Majumdar, S. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Kamath, H.S. [Nuclear Fuels Group, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India)

2004-12-01

ThO{sub 2} containing around 2-3% {sup 233}UO{sub 2} is the proposed fuel for the forthcoming Indian Advanced Heavy Water Reactor (AHWR). This fuel is prepared by powder metallurgy technique using ThO{sub 2} and U{sub 3}O{sub 8} powders as the starting material. The densification behaviour of the fuel was evaluated using a high temperature dilatometer in four different atmospheres Ar, Ar-8%H{sub 2}, CO{sub 2} and air. Air was found to be the best medium for sintering among them. For Ar and Ar-8%H{sub 2} atmospheres, the former gave a slightly higher densification. Thermogravimetric studies carried out on ThO{sub 2}-2%U{sub 3}O{sub 8} granules in air showed a continuous decrease in weight up to 1500 deg. C. The effectiveness of U{sub 3}O{sub 8} in enhancing the sintering of ThO{sub 2} has been established.

HTGR fuel rods: carbon-carbon composites designed for high weight and low strength

International Nuclear Information System (INIS)

Bullock, R.E.

1977-01-01

The evolution of the process for fabricating fuel rods for the high-temperature gas-cooled reactor (HTGR) by injection and carbonization of a thermoplastic matrix that bonds close-packed beds of pyrocarbon-coated fuel particles together is reviewed for the fresh-fuel cycle, and a variant process involving a thermosetting matrix that would allow free-standing carbonization of refabricated fuel is discussed. Previous attempts to fabricate such injection-bonded fuel rods from undiluted thermosetting binders filled with powdered graphite were unsuccessful, because of damage to coatings on fuel particles that resulted from strong particle-to-matrix bonding in conjunction with large matrix shrinkage on carbonization and subsequent irradiation. These problems have now been overcome through the use of a diluted thermosetting matrix with a low-char-yield additive (fugitive), which produces a more porous char similar to that from the pitch-based thermoplastic used in fabrication of fresh fuel. A 1-to-1 dilution of resin with fugitive produced the optimum binder for injection and carbonization, where the fired matrix in such rods contained about 20 wt% binder char and 80 wt% powdered graphite. Thermosetting fuel rods diluted with various amounts of fugitive to give binder chars that range from 12 to 48 wt% of the fired matrix have been subjected to irradiation screening tests, and rods with no more than 32 wt% binder char appear to perform about as well under irradiation as do pitch-based rods. However, particle damage does begin to occur in those lightly diluted rods in which the less-stable binder char constitutes more than 32 wt% of the fired matrix. (author)

Recycling of nuclear fuel swarf at the fabrication of UO sub(2)-pellets and its influence on the irradiation behavior

International Nuclear Information System (INIS)

Dias, M.S.; Lameiras, F.S.; Santos, A.M.M. dos

1991-01-01

From the fabrication of UO sub(2) pellets for light water reactor fuel rods, nuclear fuel scraps results in form of UO sub(2) grinding swarf and UO sub(2) sinter scraps oxidized to U sub(3)O sub(8) powder. Detailed investigations on five types of UO sub(2) pellets fabricated with different portions of this scrap kinds added to the UO sub(2) press powder showed that there is only a small influence of such scrap additions on the irradiation behavior, especially for the fission gas release. This allows to recycle the fabrication scrap in a simple and economic way. (author)

Characterization of spent fuel hulls and dissolution residues

International Nuclear Information System (INIS)

Gue, J.P.; Andriessen, H.

1985-04-01

The main results obtained within the framework of CEC programmes, by KFK, UKAEA and CEA, are reviewed concerning the characterization of dissolution wastes. The contents were determined of the main radioactive emitters contained in the hulls originating in a whole fuel assembly sampled at the La Hague plant, or from Dounreay PFR fuels. Radiochemical characterizations were carried out by different methods including neutron emission measurement, alpha and beta-gamma spectrometry, and mass spectrometry. Decontamination of the hulls by using rinsings and supplementary treatment were also dealt with. The ignition and explosion risks associated with the zircaloy fines formed during the shearing of LWR fuels were examined, and the ignition properties of irradiated and unirradiated zircaloy powders were determined and compared. The physical properties and compositions of the dissolution residues of PFR fuels were defined, in order to conduct tests on the immobilization of these wastes in cement

Romanian nuclear fuel cycle development

International Nuclear Information System (INIS)

Rapeanu, S.N.; Comsa, Olivia

1998-01-01

Romanian decision to introduce nuclear power was based on the evaluation of electricity demand and supply as well as a domestic resources assessment. The option was the introduction of CANDU-PHWR through a license agreement with AECL Canada. The major factors in this choice have been the need of diversifying the energy resources, the improvement the national industry and the independence of foreign suppliers. Romanian Nuclear Power Program envisaged a large national participation in Cernavoda NPP completion, in the development of nuclear fuel cycle facilities and horizontal industry, in R and D and human resources. As consequence, important support was being given to development of industries involved in Nuclear Fuel Cycle and manufacturing of equipment and nuclear materials based on technology transfer, implementation of advanced design execution standards, QA procedures and current nuclear safety requirements at international level. Unit 1 of the first Romanian nuclear power plant, Cernavoda NPP with a final profile 5x700 Mw e, is now in operation and its production represents 10% of all national electricity production. There were also developed all stages of FRONT END of Nuclear Fuel Cycle as well as programs for spent fuel and waste management. Industrial facilities for uranian production, U 3 O 8 concentrate, UO 2 powder and CANDU fuel bundles, as well as heavy water plant, supply the required fuel and heavy water for Cernavoda NPP. The paper presents the Romanian activities in Nuclear Fuel Cycle and waste management fields. (authors)

Electrochemical behaviors of wax-coated Li powder/Li 4Ti 5O 12 cells

Science.gov (United States)

Park, Han Eol; Seong, Il Won; Yoon, Woo Young

The wax-coated Li powder specimen was effectively synthesized using the drop emulsion technique (DET). The wax layer on the powder was verified by SEM, Focused Ion Beam (FIB), EDX and XPS. The porosity of a sintered wax-coated Li electrode was measured by linear sweep voltammetry (LSV) and compared with that of a bare, i.e., un-coated Li electrode. The electrochemical behavior of the wax-coated Li powder anode cell was examined by the impedance analysis and cyclic testing methods. The cyclic behavior of the wax-coated Li powder anode with the Li 4Ti 5O 12 (LTO) cathode cell was examined at a constant current density of 0.35 mA cm -2 with the cut-off voltages of 1.2-2.0 V at 25 °C. Over 90% of the initial capacity of the cell remained even after the 300th cycle. The wax-coated Li powder was confirmed to be a stable anode material.

The logistics and the supply chain in the Juzbado Nuclear Fuel Manufacturing Plant

International Nuclear Information System (INIS)

2005-01-01

The paper describe the logistics and the supply chain in the Juzbado Nuclear Fuel Manufacturing Plant, located in Juzbado in the province of Salamanca. In the the article are described the principal elements in the supply chain and the difficulties of its management derived from the short period for the manufacturing of the nuclear fuel. It's also given a view in relation to the transportation by land sea of the nuclear components, uranium oxide powder and the manufactured fuel. The characteristics of the supply chain are determined by the plant production forecast, by the origin and high technology of the raw materials and by nuclear fuel delivery site locations. (Author)

Development of vibropac MOX fuel pins serviceable up TP superhigh burnups

International Nuclear Information System (INIS)

Mayorshin, A.A.; Gadzhiev, G.I.; Kisly, V.A.; Skiba, O.V.; Tzykanov, V.A.

1998-01-01

The main results on investigations of fast reactor fuel pins with (UPu)O 2 vibropac fuel to substantiate their serviceability up to the super-high burnups are presented. The BOR-60 reactor fuel pins radiation behaviour in stationary, transient and designed emergency conditions has been determined from the fuel pins dimensional stability analysis having regard to the results of investigation fuel and cladding swelling as well as estimations of fuel and cladding thermal-mechanical and physico-chemical interactions. It is shown that the change of the outer diameter is minimum in fuel pins with VMOX fuel with a getter-metallic uranium powder and ferrito-martensite steel cladding, and the corrosion damage of the cladding inner surface is absent up to 26% h.a. The experiments with over-heating of the irradiated fuel pins cladding up to 850 deg. C did not lead to any changes in pins integrity. The availability of the periphery area of the vibropac fuel cure initial structure provides the minimum level of the thermal-mechanical stress at transient conditions of reactor operation. (author)

Savannah River Laboratory monthly report: 238Pu fuel form processes

International Nuclear Information System (INIS)

1976-01-01

Progress in the Savannah River 238 Pu Fuel Form Program is discussed. Goals of the Savannah River Laboratory (SRL) program are to provide technical support for the transfer of the 238 Pu fuel form fabrication operations from Mound Laboratory to new facilities being built at the Savannah River Plant (SRP), to provide the technical basis for 238 Pu scrap recovery at SRP, and to assist in sustaining plant operations. During the period it was found that the density of hot-pressed 238 PuO 2 pellets decreased as the particle size of ball-milled powder decreased;the surface area of calcined 238 PuO 2 powder increased with increasing precipitation temperature and may be related to the variation in ball-milling response observed among different H Area B-Line batches; calcined PuO 2 produced by Pu(III) reverse-strike precipitation was directly fabricated into a pellet without ball milling, slugging, or sharding. The pellet had good appearance with acceptable density and dimensional stability, and heat transfer measurements and calculations showed that the use of hollow aluminum sleeves in the plutonium fuel fabrication (PuFF) storage vault reduced the temperature of shipping cans to 170 0 C and will reduce the temperature at the center of pure plutonium oxide (PPO) spheres to 580 0 C

LLNL MOX fuel lead assemblies data report for the surplus plutonium disposition environmental impact statement

International Nuclear Information System (INIS)

O'Connor, D.G.; Fisher, S.E.; Holdaway, R.

1998-08-01

The purpose of this document is to support the US Department of Energy (DOE) Fissile Materials Disposition Program's preparation of the draft surplus plutonium disposition environmental impact statement. This is one of several responses to data call requests for background information on activities associated with the operation of the lead assembly (LA) mixed-oxide (MOX) fuel fabrication facility. The DOE Office of Fissile Materials Disposition (DOE-MD) has developed a dual-path strategy for disposition of surplus weapons-grade plutonium. One of the paths is to disposition surplus plutonium through irradiation of MOX fuel in commercial nuclear reactors. MOX fuel consists of plutonium and uranium oxides (PuO 2 and UO 2 ), typically containing 95% or more UO 2 . DOE-MD requested that the DOE Site Operations Offices nominate DOE sites that meet established minimum requirements that could produce MOX LAs. LLNL has proposed an LA MOX fuel fabrication approach that would be done entirely inside an S and S Category 1 area. This includes receipt and storage of PuO 2 powder, fabrication of MOX fuel pellets, assembly of fuel rods and bundles, and shipping of the packaged fuel to a commercial reactor site. Support activities will take place within a Category 1 area. Building 332 will be used to receive and store the bulk PuO 2 powder, fabricate MOX fuel pellets, and assemble fuel rods. Building 334 will be used to assemble, store, and ship fuel bundles. Only minor modifications would be required of Building 332. Uncontaminated glove boxes would need to be removed, petition walls would need to be removed, and minor modifications to the ventilation system would be required

The design of the DUPIC spent fuel bundle counter

International Nuclear Information System (INIS)

Menlove, H.O.; Rinard, P.M.; Kroncke, K.E.; Lee, Y.G.

1997-05-01

A neutron coincidence detector had been designed to measure the amount of curium in the fuel bundles and associated process samples used in the direct use of plutonium in Canadian deuterium-uranium (CANDU) fuel cycle. All of the sample categories are highly radioactive from the fission products contained in the pressurized water reactor (PWR) spent fuel feed stock. Substantial shielding is required to protect the He-3 detectors from the intense gamma rays. The Monte Carlo neutron and photon calculational code has been used to design the counter with a uniform response profile along the length of the CANDU-type fuel bundle. Other samples, including cut PWR rods, process powder, waste, and finished rods, can be measured in the system. This report describes the performance characteristics of the counter and support electronics. 3 refs., 23 figs., 6 tabs

Study of Velocity and Materials on Tribocharging of Polymer Powders for Powder Coating Applications

Science.gov (United States)

Biris, Alex S.; Trigwell, Steve; Sims, Robert A.; Mazumder, Malay K.

2005-01-01

Electrostatic powder deposition is widely used in a plethora of industrial-applications ranging from the pharmaceutical and food.industries, to farm equipment and automotive applications. The disadvantages of this technique are possible back corona (pin-like formations) onset and the Faraday penetration limitation (when the powder does not penetrate in some recessed areas). A possible solution to overcome these problems is to use tribochargers to electrostatically charge the powder. Tribocharging, or contact charging while two materials are in contact, is related to the work function difference between the contacting materials and generates bipolarly charged particles. The generation of an ion-free powder cloud by tribocharging with high bipolar charge and an overall charge density of almost zero, provides a better coverage of the recessed areas. In this study, acrylic and epoxy powders were fluidized and charged by passing through stainless steel, copper, aluminum, and polycarbonate static mixers, respectively. The particle velocity was varied to determine its effect on the net charge-to-mass ratio (QIM) acquired by the powders. In general, the Q/M increases rapidly when the velocity was increased from 1.5 to 2.5 m/s, remaining almost constant for higher velocities. Charge separation experiments showed bipolar charging for all chargers.

Leaching of spent fuel in the presence of environmental material

International Nuclear Information System (INIS)

Le Lous, Karine

1997-01-01