Cold crucible induction melter studies for making glass ceramic waste forms: A feasibility assessment

International Nuclear Information System (INIS)

Crum, Jarrod; Maio, Vince; McCloy, John; Scott, Clark; Riley, Brian; Benefiel, Brad; Vienna, John; Archibald, Kip; Rodriguez, Carmen; Rutledge, Veronica; Zhu, Zihua; Ryan, Joe; Olszta, Matthew

2014-01-01

Glass ceramics are being developed to immobilize fission products, separated from used nuclear fuel by aqueous reprocessing, into a stable waste form suitable for disposal in a geological repository. This work documents the glass ceramic formulation at bench scale and for a scaled melter test performed in a pilot-scale (∼1/4 scale) cold crucible induction melter (CCIM). Melt viscosity, electrical conductivity, and crystallization behavior upon cooling were measured on a small set of compositions to select a formulation for melter testing. Property measurements also identified a temperature range for melter operation and cooling profiles necessary to crystallize the targeted phases in the waste form. Bench scale and melter run results successfully demonstrate the processability of the glass ceramic using the CCIM melter technology

A Glass-Ceramic Waste Forms for the Immobilization of Rare Earth Oxides from the Pyroprocessing Waste salt

International Nuclear Information System (INIS)

Ahn, Byung-Gil; Park, Hwan-Seo; Kim, Hwan-Young; Kim, In-Tae

2008-01-01

The fission product of rare earth (RE) oxide wastes are generates during the pyroprocess . Borosilicate glass or some ceramic materials such as monazite, apatite or sodium zirconium phosphate (NZP) have been a prospective host matrix through lots of experimental results. Silicate glasses have long been the preferred waste form for the immobilization of HLW. In immobilization of the RE oxides, the developed process on an industrial scale involves their incorporation into a glass matrix, by melting under 1200 ∼ 1300 .deg. C. Instead of the melting process, glass powder sintering is lower temperature (∼ 900 .deg. C) required for the process which implies less demanding conditions for the equipment and a less evaporation of volatile radionuclides. This study reports the behaviors, direct vitrification of RE oxides with glass frit, glass powder sintering of REceramic with glass frit, formation of RE-apatite (or REmonazite) ceramic according to reaction temperature, and the leach resistance of the solidified waste forms

Comparison of the corrosion behaviors of the glass-bonded sodalite ceramic waste form and reference HLW glasses

International Nuclear Information System (INIS)

Ebert, W. L.; Lewis, M. A.

1999-01-01

A glass-bonded sodalite ceramic waste form is being developed for the long-term immobilization of salt wastes that are generated during spent nuclear fuel conditioning activities. A durable waste form is prepared by hot isostatic pressing (HIP) a mixture of salt-loaded zeolite powders and glass frit. A mechanistic description of the corrosion processes is being developed to support qualification of the CWF for disposal. The initial set of characterization tests included two standard tests that have been used extensively to study the corrosion behavior of high level waste (HLW) glasses: the Material Characterization Center-1 (MCC-1) Test and the Product Consistency Test (PCT). Direct comparison of the results of tests with the reference CWF and HLW glasses indicate that the corrosion behaviors of the CWF and HLW glasses are very similar

Relating structural parameters to leachability in a glass-bonded ceramic waste form

International Nuclear Information System (INIS)

Frank, S. M.; Johnson, S. G.; Moschetti, T. L.

1998-01-01

Lattice parameters for a crystalline material can be obtained by several methods, notably by analyzing x-ray powder diffraction patterns. By utilizing a computer program to fit a pattern, one can follow the evolution or subtle changes in a structure of a crystalline species in different environments. This work involves such a study for an essential component of the ceramic waste form that is under development at Argonne National Laboratory. Zeolite 4A and zeolite 5A are used to produce two different types of waste forms: a glass-bonded sodalite and a glass-bonded zeolite, respectively. Changes in structure during production of the waste forms are discussed. Specific salt-loadings in the sodalite waste form are related to relative peak intensities of certain reflections in the XRD patterns. Structural parameters for the final waste forms will also be given and related to leachability under standard conditions

Corrosion behaviors of a glass-bonded sodalite ceramic waste form and its constituents

International Nuclear Information System (INIS)

Lewis, M. A.; Ebert, W. L.; Morss, L.

1999-01-01

A ceramic waste form (CWF) of glass bonded sodalite is being developed as a waste form for the long-term immobilization of fission products and transuranic elements from the U.S. Department of Energy's activities on spent nuclear fuel conditioning. A durable waste form was prepared by hot isostatic pressing (HIP) a mixture of salt-loaded zeolite powders and glass frit. During HIP the zeolite is converted to sodalite, and the resultant CWF is been completed for durations of up to 182 days. Four dissolution modes were identified: dissolution of free salt, dissolution of the aluminosilicate matrix of sodalite and the accompanying dissolution of occluded salt, dissolution of the boroaluminosilicate matrix of the glass, and ion exchange. Synergies inherent to the CWF were identified by comparing the results of the tests with pure glass and sodalite with those of the composite CWF

Development and characterization of basalt-glass ceramics for the immobilization of transuranic wastes

International Nuclear Information System (INIS)

Lokken, R.O.; Chick, L.A.; Thomas, L.E.

1982-09-01

Basalt-based waste forms were developed for the immobilization of transuranic (TRU) contaminated wastes. The specific waste studied is a 3:1 blend of process sludge and incinerator ash. Various amounts of TRU blended waste were melted with Pomona basalt powder. The vitreous products were subjected to a variety of heat treatment conditions to form glass ceramics. The total crystallinity of the glass ceramic, ranging from 20 to 45 wt %, was moderately dependent on composition and heat treatment conditions. Three parent glasses and four glass ceramics with varied composition and heat treatment were produced for detailed phase characterization and leaching. Both parent glasses and glass ceramics were mainly composed of a continuous, glassy matrix phase. This glass matrix entered into solution during leaching in both types of materials. The Fe-Ti rich dispersed glass phase was not significantly degraded by leaching. The glass ceramics, however, exhibited four to ten times less elemental releases during leaching than the parent glasses. The glass ceramic matrix probably contains higher Fe and Na and lower Ca and Mg relative to the parent glass matrix. The crystallization of augite in the glass ceramics is believed to contribute to the improved leach rates. Leach rates of the basalt glass ceramic are compared to those of other TRU nuclear waste forms containing 239 Pu

Glass-ceramics: Their production from wastes - a review

Energy Technology Data Exchange (ETDEWEB)

Rawlings, R.D.; Wu, J.P.; Boccaccini, A.R. [University of London, London (United Kingdom). Imperial College of Science & Technology, Dept. of Medicine

2006-02-15

Glass-ceramics are polycrystalline materials of fine microstructure that are produced by the controlled crystallisation (devitrification) of a glass. Numerous silicate based wastes, such as coal combustion ash, slag from steel production, fly ash and filter dusts from waste incinerators, mud from metal hydrometallurgy, different types of sludge as well as glass cullet or mixtures of them have been considered for the production of glass-ceramics. Developments of glass-ceramics from waste using different processing methods are described comprehensively in this review, covering R&D work carried out worldwide in the last 40 years. Properties and applications of the different glass-ceramics produced are discussed. The review reveals that considerable knowledge and expertise has been accumulated on the process of transformation of silicate waste into useful glass-ceramic products. These glass-ceramics are attractive as building materials for usage as construction and architectural components or for other specialised technical applications requiring a combination of suitable thermo-mechanical properties. Previous attempts to commercialise glass-ceramics from waste and to scale-up production for industrial exploitation are also discussed.

Processing of high-temperature simulated waste glass in a continuous ceramic melter

International Nuclear Information System (INIS)

Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

1980-01-01

Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

The role of ceramics, cement and glass in the immobilization of radioactive wastes

International Nuclear Information System (INIS)

Glasser, F.P.

1985-01-01

A brief account is given of the constitution and origin of nuclear waste. The immobilization of wastes is discussed: borosilicate glasses are considered as possible matrices; ceramic forms are dealt with in more detail. The principles of the use of ceramics are explained, with examples of different ceramic structures; cements are mentioned as being suitable for wet, medium- to low-active wastes. The effects of radiation on cement, ceramic and glass waste forms are indicated. The account concludes with 'summary and future progress'. (U.K.)

Scale up issues involved with the ceramic waste form: ceramic-container interactions and ceramic cracking quantification

International Nuclear Information System (INIS)

Bateman, K. J.; DiSanto, T.; Goff, K. M.; Johnson, S. G.; O'Holleran, T.; Riley, W. P. Jr.

1999-01-01

Argonne National Laboratory is developing a process for the conditioning of spent nuclear fuel to prepare the material for final disposal. Two waste streams will result from the treatment process, a stainless steel based form and a ceramic based form. The ceramic waste form will be enclosed in a stainless steel container. In order to assess the performance of the ceramic waste form in a repository two factors must be examined, the surface area increases caused by waste form cracking and any ceramic/canister interactions that may release toxic material. The results indicate that the surface area increases are less than the High Level Waste glass and any toxic releases are below regulatory limits

Glass-ceramics with multibarrier structure obtained from industrial waste

Energy Technology Data Exchange (ETDEWEB)

Berzina, L.; Cimdins, R.; Rozenstrauha, I. [Riga Tech. Univ. (Latvia). Fac. of Chem. Technol.; Bossert, J. [Technisches Inst.: Materialwissenschaft, Friedrich-Schiller-Univ., Jena (Germany); Kravtchenko, I. [Inst. for Problems of Material Science, Kiev (Ukraine)

1997-12-31

Recycling problem for various kind of waste is solved by processing the waste to ecological depositable products with multibarrier structure. In order to form a multibarrier structure the ecologically incompatible substances may be diluted and chemically bound until their recycling products gain a structure like natural mineral or glass (I. barrier). After that, remineralized materials are converted into a new product by melting or powder technology using an ecological compatible type of waste as a matrix phase (II. barrier). Waste which are treated this way could be applied to produce ceramic building materials and goods such as floor tiles, stone pavement and casting products. Industrial waste from the metallurgical factory in Latvia ``Liepajas metalurgs`` are metallurgical slag, filter dust, etching waste and sewage used in technologies. The main constituents of chemical compositions of these waste are: Fe, Ca, Si, Mg, Al, Mn etc. In some types of waste a small amount of ecologically risky elements such as Cr, Ni, Zr, Sn and Pb can occur. The combination of metallurgical waste with peat ashes from Riga thermal power station, oil shale ashes or glass waste under controlled sintering procedure gives bulk materials with surface or/and bulkcrystallization. The structure of glass-ceramics built this way may prevent the migration of ecologically risky elements into environment due to corrosion or friction. Physical-chemical properties and thermal behaviour (DTA, dilatometry, melting) of waste define the range of sintering for production of glass-ceramics (powder technology) and decorative glass-ceramic materials (melting and powder technology). (orig.) 5 refs.

The production of advanced glass ceramic HLW forms using cold crucible induction melter

International Nuclear Information System (INIS)

Rutledge, V.J.; Maio, V.

2013-01-01

Cold Crucible Induction Melters (CCIM) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in a near future. Unlike the existing Joule-Heated Melters (JHM) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIM offers unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. It is concluded that glass ceramic waste forms that are tailored to immobilize fission products of HLW can be can be made from the HLW processed with the CCIM. The advantageous higher temperatures reached with the CCIM and unachievable with JHM allows the lanthanides, alkali, alkaline earths, and molybdenum to dissolve into a molten glass. Upon controlled cooling they go into targeted crystalline phases to form a glass ceramic waste form with higher waste loadings than achievable with borosilicate glass waste forms. Natural cooling proves to be too fast for the formation of all targeted crystalline phases

The Production of Advanced Glass Ceramic HLW Forms using Cold Crucible Induction Melter

Energy Technology Data Exchange (ETDEWEB)

Veronica J Rutledge; Vince Maio

2013-10-01

Cold Crucible Induction Melters (CCIMs) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in the 21st century. Unlike the existing Joule-Heated Melters (JHMs) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIMs offer unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. This paper discusses advantageous features of the CCIM, with emphasis on features that overcome the historical issues with the JHMs presently utilized, as well as the benefits of glass ceramic waste forms over borosilicate glass waste forms. These advantages are then validated based on recent INL testing to demonstrate a first-of-a-kind formulation of a non-radioactive ceramic-based waste form utilizing a CCIM.

Glass Ceramic Formulation Data Package

International Nuclear Information System (INIS)

Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

2012-01-01

A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the

Ceramic nuclear waste forms. II. A ceramic-waste composite prepared by hot pressing. Progress report and preprint

International Nuclear Information System (INIS)

McCarthy, G.J.

1975-01-01

A feasibility study was conducted to determine whether nuclear waste calcine and a crystalline ceramic matrix can be fabricated by hot pressing into a composite waste form with suitable leaching resistance and thermal stability. It was found that a hard, dense composite could be formed using the typical commercial waste formulation PW-4b and a matrix of α-quartz with a small amount of a lead borosilicate glass added as a consolidation aide. Its density, waste loading, and leaching resistance are comparable to the glasses currently being considered for fixation of nuclear wastes. The hot pressed composite offers a closer approach to thermodynamic stability and improved thermal stability (in monolithic form) compared to glass waste forms. Recommendations for further optimization of the hot pressed waste form are given. (U.S.)

Glasses and ceramics for immobilisation of radioactive wastes for disposal

International Nuclear Information System (INIS)

Johnson, K.D.B.; Marples, J.A.C.

1979-05-01

The U.K. Research Programme on Radioactive Waste Management includes the development of processes for the conversion of high level liquid reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behaviour under storage and disposal conditions have been examined. Methods for immobilising activity from other wastes by conversion to glass or ceramic forms is described. The U.K. philosophy of final solutions to waste management and disposal is presented. (author)

Glass Ceramics Composites Fabricated from Coal Fly Ash and Waste Glass

International Nuclear Information System (INIS)

Angjusheva, B.; Jovanov, V.; Srebrenkoska, V.; Fidancevska, E.

2014-01-01

Great quantities of coal ash are produced in thermal power plants which present a double problem to the society: economical and environmental. This waste is a result of burning of coal at temperatures between 1100-14500C. Fly ash available as fine powder presents a source of important oxides SiO2, Al2O3, Fe2O3, MgO, Na2O, but also consist of small amount of ecologically hazardous oxides such as Cr2O3, NiO, MnO. The combination of the fly ash with waste glass under controlled sintering procedure gave bulk glass-ceramics composite material. The principle of this procedure is presented as a multi barrier concept. Many researches have been conducted the investigations for utilization of fly ash as starting material for various glass–ceramics production. Using waste glass ecologically hazardous components are fixed at the molecular level in the silicate phase and the fabricated new glass-ceramic composites possess significantly higher mechanical properties. The aim of this investigation was to fabricate dense glass ceramic composites using fly ash and waste glass with the potential for its utilization as building material

A review of glass-ceramics for the immobilization of nuclear fuel recycle wastes

International Nuclear Information System (INIS)

Hayward, P.J.

1987-01-01

This report reviews the status of the Canadian, German, U.S., Japanese, U.S.S.R. and Swedish programs for the development of glass-ceramic materials for immobilizing the high-level radioactive wastes arising from the recycling of used nuclear fuel. The progress made in these programs is described, with emphasis on the Canadian program for the development of sphene-based glass-ceramics. The general considerations of product performance and process feasibility for glass-ceramics as a category of waste form material are discussed. 137 refs

Immobilization of radioactive wastes in glasses and ceramics

International Nuclear Information System (INIS)

Zanotto, E.D.

1983-01-01

A large amount of radioactive liquid wastes arises from the reprocessing of spent nuclear fuels to recover uranium and plutonium. Immobilization of such wastes in solid form and disposal of the solidified wastes in safe places, to prevent contamination of the human environment, are topics of considerable interest for both the scientific community and the public in general. The great majority of materials candidate for the encapsulation of radioactive wastes are inorganic non-metalic, such as glasses, glass-ceramics, special cements, calcined ceramics and few more. Among these materials, certain glasses have received special attention, and are being studied for over twenty years. It is estimated that about US$2 billion have already been spent in these studies. The disposal (long term storage) of these solid wastes may be possible in deep geological formations, salt mines, the ocean bed, by evacuation to the outer space, etc. A brief review on the several options avaiable for encapsulation and disposal of high level radioactive liquid wastes is presented, along with the relative merits and disadvantages of the candidate materials for encapsulation. A few suggestions for the solution of the Brazilian problem are advanced. (Author) [pt

Process description and plant design for preparing ceramic high-level waste forms

International Nuclear Information System (INIS)

Grantham, L.F.; McKisson, R.L.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

1983-01-01

The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

Description of a ceramic waste form and canister for Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Butler, J.L.; Allender, J.S.; Gould, T.H. Jr.

1982-04-01

A canistered ceramic waste form for possible immobilization of Savannah River Plant (SRP) high-level radioactive wastes is described. Characteristics reported for the form include waste loading, chemical composition, heat content, isotope inventory, mechanical and thermal properties, and leach rates. A conceptual design of a potential production process for making this canistered form are also described. The ceramic form was selected in November 1981 as the primary alternative to the reference waste form, borosilicate glass, for making a final waste form decision for SRP waste by FY-1983. 11 tables

Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

OpenAIRE

Ponsot, In?s M. M. M.; Pontikes, Yiannis; Baldi, Giovanni; Chinnam, Rama K.; Detsch, Rainer; Boccaccini, Aldo R.; Bernardo, Enrico

2014-01-01

Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low te...

Effect of aluminum and silicon reactants and process parameters on glass-ceramic waste form characteristics for immobilization of high-level fluorinel-sodium calcined waste

International Nuclear Information System (INIS)

Vinjamuri, K.

1993-06-01

In this report, the effects of aluminum and silicon reactants, process soak time and the initial calcine particle size on glass-ceramic waste form characteristics for immobilization of the high-level fluorinel-sodium calcined waste stored at the Idaho Chemical Processing Plant (ICPP) are investigated. The waste form characteristics include density, total and normalized elemental leach rates, and microstructure. Glass-ceramic waste forms were prepared by hot isostatically pressing (HIPing) a pre-compacted mixture of pilot plant fluorinel-sodium calcine, Al, and Si metal powders at 1050 degrees C, 20,000 psi for 4 hours. One of the formulations with 2 wt % Al was HIPed for 4, 8, 16 and 24 hours at the same temperature and pressure. The calcine particle size range include as calcined particle size smaller than 600 μm (finer than -30 mesh, or 215 μm Mass Median Diameter, MMD) and 180 μm (finer than 80 mesh, or 49 μm MMD)

UK program: glasses and ceramics for immobilization of radioactive wastes for disposal

International Nuclear Information System (INIS)

Johnson, K.D.B.

1979-01-01

The UK Research Program on Radioactive Waste Management includes the development of processes for the conversion of high-level-liquid-reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behavior under storage and disposal conditions have been examined. Methods for immobilizing activity from other wastes by conversion to glass or ceramic forms are described. The UK philosophy of final solutions to waste management and disposal is presented

Strontium chloroapatite based glass-ceramics composites for nuclear waste immobilisation

International Nuclear Information System (INIS)

Jena, Hrudananda; Maji, Binoy Kumar; Asuvathraman, R.; Govindan Kutty, K.V.

2013-01-01

Apatites are naturally occurring minerals with a general formula of M 10 (PO 4 ) 6 X 2 , (M= Ca, Sr, Ba, X= OH, Cl, F) with a hexagonal crystal structure (S.G :P6 3 /m) and can accommodate alkaline earth and various other aliovalent cations and anions into its crystal structure. Apatites are also known to have high resistance to leaching of the constituent elements under geological conditions. It may not often be possible to immobilize the whole spectrum of the radioactive waste in a single phase M 10 (PO 4 ) 6 Cl 2 , then a combination of M-chloroapatite encapsulated in borosilicate glass (BSG) can immobilize most of the radwaste elements in the composite glass-ceramic matrix (glass bonded chloroapatite), thus utilizing the immobilizing efficiency of both the ceramic phase and glass. In the present study, the synthesis, characterization and thermo-physical property measurements of the Sr-chloroapatite (SrApCI) and some glass-bonded composites based on it have been investigated. The Sr-chloroapatite glass-ceramics were prepared by solid state reactions among stoichiometric concentrations of apatite forming reagents, 20 wt. % borosilicate glass (BSG), and known concentrations (10, 13 and 16 wt. %) of a simulated waste in chloride form. The products were characterized by XRD to confirm the formation of Sr 10 (PO 4 ) 6 Cl 2 and glass bonded-chloroapatite composites. The surface morphology and qualitative chemical composition of the powders were examined by SEM and EDX. Thermal expansion and glass transition temperature of the matrices were measured by dilatometry. Glass transition temperature of the glass-bonded composites was also examined by differential scanning calorimetry and differential thermal analysis. The 10-16 wt.% waste loaded matrices showed similar thermal expansion as that of SrApCI, indicating the thermal stability of the matrix to chloride waste immobilization. The glass transition temperature of the waste loaded matrices decreases on increasing the

Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

Directory of Open Access Journals (Sweden)

Inès M. M. M. Ponsot

2014-07-01

Full Text Available Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1000 °C, whereas glass/slag interactions resulted in the formation of magnetite crystals, providing ferrimagnetism. Such behavior could be exploited for applying the obtained glass ceramics as induction heating plates, according to preliminary tests (showing the rapid heating of selected samples, even above 200 °C. The chemical durability and safety of the obtained glass ceramics were assessed by both leaching tests and cytotoxicity tests.

Comparative assessment of TRU waste forms and processes. Volume I. Waste form and process evaluations

International Nuclear Information System (INIS)

Ross, W.A.; Lokken, R.O.; May, R.P.; Roberts, F.P.; Timmerman, C.L.; Treat, R.L.; Westsik, J.H. Jr.

1982-09-01

This study provides an assesses seven waste forms and eight processes for immobilizing transuranic (TRU) wastes. The waste forms considered are cast cement, cold-pressed cement, FUETAP (formed under elevated temperature and pressure) cement, borosilicate glass, aluminosilicate glass, basalt glass-ceramic, and cold-pressed and sintered silicate ceramic. The waste-immobilization processes considered are in-can glass melting, joule-heated glass melting, glass marble forming, cement casting, cement cold-pressing, FUETAP cement processing, ceramic cold-pressing and sintering, basalt glass-ceramic processing. Properties considered included gas generation, chemical durability, mechanical strength, thermal stability, and radiation stability. The ceramic products demonstrated the best properties, except for plutonium release during leaching. The glass and ceramic products had similar properties. The cement products generally had poorer properties than the other forms, except for plutonium release during leaching. Calculations of the Pu release indicated that the waste forms met the proposed NRC release rate limit of 1 part in 10 5 per year in most test conditions. The cast-cement process had the lowest processing cost, followed closely by the cold-pressed and FUETAP cement processes. Joule-heated glass melting had the lower cost of the glass processes. In-can melting in a high-quality canister had the highest cost, and cold-pressed and sintered ceramic the second highest. Labor and canister costs for in-can melting were identified. The major contributor to costs of disposing of TRU wastes in a defense waste repository is waste processing costs. Repository costs could become the dominant cost for disposing of TRU wastes in a commercial repository. It is recommended that cast and FUETAP cement and borosilicate glass waste-form systems be considered. 13 figures, 16 tables

Effect of different glass and zeolite A compositions on the leach resistance of ceramic waste forms

International Nuclear Information System (INIS)

Lewis, M.A.; Hash, M.; Glandorf, D.

1996-01-01

A ceramic waste form is being developed for waste generated during electrometallurgical treatment of spent nuclear fuel. The waste is generated when fission products are removed from the electrolyte, LiCl-KCl eutectic. The waste form is a composite fabricated by hot isostatic pressing a mixture of glass frit and zeolite occluded with fission products and salt. Normalized release rate is less than 1 g/m 2 d for all elements in MCC-1 leach test run for 28 days in deionized water at 90 C. This leach resistance is comparable to that of early Savannah River glasses. We are investigating how leach resistance is affected by changes in cationic form of zeolite and in glass composition. Composites were made with 3 forms of zeolite A and 6 glasses. We used 3-day ASTM C1220-92 (formerly MCC-1) leach tests to screen samples for development purposes only. The leach test results show that the glass composites of zeolites 5A and 4A retain fission products equally well. Loss of Cs is small (0.1-0.5 wt%), while the loss of divalent and trivalent fission products is one or more orders of magnitude smaller. Composites of 5A retain chloride ion better in these short-term screens than 4A and 3A. The more leach resistant composites were made with durable glasses rich in silica and poor in alkaline earth oxides. XRD show that a salt phase was absent in the leach resistant composites of 5A and the better glasses but was present in the other composites with poorer leach performance. Thus, absence of salt phase corresponds to improved leach resistance. Interactions between zeolite and glass depend on composition of both

CRYSTALLINE CERAMIC WASTE FORMS: REFERENCE FORMULATION REPORT

Energy Technology Data Exchange (ETDEWEB)

Brinkman, K.; Fox, K.; Marra, J.

2012-05-15

The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be successfully produced from a melting and crystallization process. The objective of this report is to explain the design of ceramic host systems culminating in a reference ceramic formulation for use in subsequent studies on process optimization and melt property data assessment in support of FY13 melter demonstration testing. The waste stream used as the basis for the development and testing is a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. In addition to the combined CS/LN/TM High Mo waste stream, variants without Mo and without Mo and Zr were also evaluated. Based on the results of fabricating and characterizing several simulated ceramic waste forms, two reference ceramic waste form compositions are recommended in this report. The first composition targets the CS/LN/TM combined waste stream with and without Mo. The second composition targets

Application of PCT to the EBR II ceramic waste form

International Nuclear Information System (INIS)

Ebert, W. L.; Lewis, M. A.; Johnson, S. G.

2002-01-01

We are evaluating the use of the Product Consistency Test (PCT) developed to monitor the consistency of borosilicate glass waste forms for application to the multiphase ceramic waste form (CWF) that will be used to immobilize waste salts generated during the electrometallurgical conditioning of spent sodium-bonded nuclear fuel from the Experimental Breeder Reactor No. 2 (EBR II). The CWF is a multiphase waste form comprised of about 70% sodalite, 25% borosilicate glass binder, and small amounts of halite and oxide inclusions. It must be qualified for disposal as a non-standard high-level waste (HLW) form. One of the requirements in the DOE Waste Acceptance System Requirements Document (WASRD) for HLW waste forms is that the consistency of the waste forms be monitored.[1] Use of the PCT is being considered for the CWF because of the similarities of the dissolution behaviors of both the sodalite and glass binder phases in the CWF to borosilicate HLW glasses. This paper provides (1) a summary of the approach taken in selecting a consistency test for CWF production and (2) results of tests conducted to measure the precision and sensitivity of the PCT conducted with simulated CWF

Degradation modeling of the ANL ceramic waste form

International Nuclear Information System (INIS)

Fanning, T. H.; Morss, L. R.

2000-01-01

A ceramic waste form composed of glass-bonded sodalite is being developed at Argonne National Laboratory (ANL) for immobilization and disposition of the molten salt waste stream from the electrometallurgical treatment process for metallic DOE spent nuclear fuel. As part of the spent fuel treatment program at ANL, a model is being developed to predict the long-term release of radionuclides under repository conditions. Dissolution tests using dilute, pH-buffered solutions have been conducted at 40, 70, and 90 C to determine the temperature and pH dependence of the dissolution rate. Parameter values measured in these tests have been incorporated into the model, and preliminary repository performance assessment modeling has been completed. Results indicate that the ceramic waste form should be acceptable in a repository environment

Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

International Nuclear Information System (INIS)

Ebert, W. L.; Snyder, C. T.; Frank, Steven; Riley, Brian

2016-01-01

This report describes the scientific basis underlying the approach being followed to design and develop ''advanced'' glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na_2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl- in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease the waste

Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

Energy Technology Data Exchange (ETDEWEB)

Ebert, W. L. [Argonne National Lab. (ANL), Argonne, IL (United States); Snyder, C. T. [Argonne National Lab. (ANL), Argonne, IL (United States); Frank, Steven [Argonne National Lab. (ANL), Argonne, IL (United States); Riley, Brian [Argonne National Lab. (ANL), Argonne, IL (United States)

2016-03-01

This report describes the scientific basis underlying the approach being followed to design and develop “advanced” glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na₂O content than glass compositions used previously to provide enough Na+ to react with all of the Cl– in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease

Standard test methods for determining chemical durability of nuclear, hazardous, and mixed waste glasses and multiphase glass ceramics: The product consistency test (PCT)

CERN Document Server

American Society for Testing and Materials. Philadelphia

2002-01-01

1.1 These product consistency test methods A and B evaluate the chemical durability of homogeneous glasses, phase separated glasses, devitrified glasses, glass ceramics, and/or multiphase glass ceramic waste forms hereafter collectively referred to as “glass waste forms” by measuring the concentrations of the chemical species released to a test solution. 1.1.1 Test Method A is a seven-day chemical durability test performed at 90 ± 2°C in a leachant of ASTM-Type I water. The test method is static and conducted in stainless steel vessels. Test Method A can specifically be used to evaluate whether the chemical durability and elemental release characteristics of nuclear, hazardous, and mixed glass waste forms have been consistently controlled during production. This test method is applicable to radioactive and simulated glass waste forms as defined above. 1.1.2 Test Method B is a durability test that allows testing at various test durations, test temperatures, mesh size, mass of sample, leachant volume, a...

MODELING SOLIDIFICATION-INDUCED STRESSES IN CERAMIC WASTE FORMS CONTAINING NUCLEAR WASTES

International Nuclear Information System (INIS)

Solbrig, Charles W.; Bateman, Kenneth J.

2010-01-01

The goal of this work is to produce a ceramic waste form (CWF) that permanently occludes radioactive waste. This is accomplished by absorbing radioactive salts into zeolite, mixing with glass frit, heating to a molten state 915 C to form a sodalite glass matrix, and solidifying for long-term storage. Less long term leaching is expected if the solidifying cooling rate doesn't cause cracking. In addition to thermal stress, this paper proposes that a stress is formed during solidification which is very large for fast cooling rates during solidification and can cause severe cracking. A solidifying glass or ceramic cylinder forms a dome on the cylinder top end. The temperature distribution at the time of solidification causes the stress and the dome. The dome height, ''the length deficit,'' produces an axial stress when the solid returns to room temperature with the inherent outer region in compression, the inner in tension. Large tensions will cause cracking of the specimen. The temperature deficit, derived by dividing the length deficit by the coefficient of thermal expansion, allows solidification stress theory to be extended to the circumferential stress. This paper derives the solidification stress theory, gives examples, explains how to induce beneficial stresses, and compares theory to experimental data.

Processability analysis of candidate waste forms

International Nuclear Information System (INIS)

Gould, T.H. Jr.; Dunson, J.B. Jr.; Eisenberg, A.M.; Haight, H.G. Jr.; Mello, V.E.; Schuyler, R.L. III.

1982-01-01

A quantitative merit evaluation, or processability analysis, was performed to assess the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste form candidates. The reference borosilicate glass process was rated as the simplest, followed by FUETAP concrete, glass marbles in a lead matrix, high-silica glass, crystalline ceramics (SYNROC-D and tailored ceramics), and coated ceramic particles. Cost estimates for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities are also reported

Ceramics in nuclear waste management

Energy Technology Data Exchange (ETDEWEB)

Chikalla, T D; Mendel, J E [eds.

1979-05-01

Seventy-three papers are included, arranged under the following section headings: national programs for the disposal of radioactive wastes, waste from stability and characterization, glass processing, ceramic processing, ceramic and glass processing, leaching of waste materials, properties of nuclear waste forms, and immobilization of special radioactive wastes. Separate abstracts were prepared for all the papers. (DLC)

Cerium, uranium, and plutonium behavior in glass-bonded sodalite, a ceramic nuclear waste form

International Nuclear Information System (INIS)

Lewis, M. A.; Lexa, D.; Morss, L. R.; Richmann, M. K.

1999-01-01

Glass-bonded sodalite is being developed as a ceramic waste form (CWF) to immobilize radioactive fission products, actinides, and salt residues from electrometallurgical treatment of spent nuclear reactor fuel. The CWF consists of about 75 mass % sodalite, 25 mass % glass, and small amounts of other phases. This paper presents some results and interpretation of physical measurements to characterize the CWF structure, and dissolution tests to measure the release of matrix components and radionuclides from the waste form. Tests have been carried out with specimens of the CWF that contain rare earths at concentrations similar to those expected in the waste form. Parallel tests have been carried out on specimens that have uranium or plutonium as well as the rare earths at concentrations similar to those expected in the waste forms; in these specimens UCl 3 forms UO 2 and PuCl 3 forms PuO 2 . The normalized releases of rare earths in dissolution tests were found to be much lower than those of matrix elements (B, Si, Al, Na). When there is no uranium in the CWF, the release of cerium is two to ten times lower than the release of the other rare earths. The low release of cerium may be due to its tetravalent state in uranium-free CWF. However, when there is uranium in the CWF, the release of cerium is similar to that of the other rare earths. This trivalent behavior of cerium is attributed to charge transfer or covalent interactions among cerium, uranium, and oxygen in (U,Ce)O 2

Preparation techniques for ceramic waste form powder

International Nuclear Information System (INIS)

Hash, M.C.; Pereira, C.; Lewis, M.A.

1997-01-01

The electrometallurgical treatment of spent nuclear fuels result in a chloride waste salt requiring geologic disposal. Argonne National Laboratory (ANL) is developing ceramic waste forms which can incorporate this waste. Currently, zeolite- or sodalite-glass composites are produced by hot isostatic pressing (HIP) techniques. Powder preparations include dehydration of the raw zeolite powders, hot blending of these zeolite powders and secondary additives. Various approaches are being pursued to achieve adequate mixing, and the resulting powders have been HIPed and characterized for leach resistance, phase equilibria, and physical integrity

Ceramic transactions: Environmental and waste management issues in the ceramic industry. Volume 39

International Nuclear Information System (INIS)

Mellinger, G.B.

1994-01-01

A symposium on environmental and waste management issues in the ceramic industry took place in Cincinnati, Ohio, April 19-22, 1993. The symposium was held in conjunction with the 95th Annual Meeting of the American Ceramic Society and was sponsored by the Ceramic Manufacturing Council, Legislative and Regulatory Affairs Committee with the Glass and Optical Materials, Basic Science, Cements, Nuclear, Refractory Ceramics, Structural Clay Products, Whitewares, Design, Electronics, Engineering Ceramics, and Materials and Equipment Divisions. This volume documents several of the papers that were presented at the symposium. Papers presented in this volume are categorized under the following headings: vitrification of hazardous and mixed wastes; waste glass properties and microstructure; processing of nuclear waste disposal glasses; waste form qualification; glass dissolution: modeling and mechanisms; systems and field testing of waste forms

Plutonium immobilization in glass and ceramics

Energy Technology Data Exchange (ETDEWEB)

Knecht, D.A. [Lockheed Martin Idaho Technologies, Idaho Falls (United States); Murphy, W.M. [Southwest Research Institute, San Antonio, TX (United States)

1996-05-01

The Materials Research Society Nineteenth Annual Symposium on the Scientific Basis for Nuclear Waste Management was held in Boston on November 27 to December 1, 1995. Over 150 papers were presented at the Symposium dealing with all aspects of nuclear waste management and disposal. Fourteen oral sessions and on poster session included a Plenary session on surplus plutonium dispositioning and waste forms. The proceedings, to be published in April, 1996, will provide a highly respected, referred compilation of the state of scientific development in the field of nuclear waste management. This paper provides a brief overview of the selected Symposium papers that are applicable to plutonium immobilization and plutonium waste form performance. Waste forms that were described at the Symposium cover most of the candidate Pu immobilization options under consideration, including borosilicate glass with a melting temperature of 1150 {degrees}C, a higher temperature (1450 {degrees}C) lanthanide glass, single phase ceramics, multi-phase ceramics, and multi-phase crystal-glass composites (glass-ceramics or slags). These Symposium papers selected for this overview provide the current status of the technology in these areas and give references to the relevant literature.

Plutonium immobilization in glass and ceramics

International Nuclear Information System (INIS)

Knecht, D.A.; Murphy, W.M.

1996-01-01

The Materials Research Society Nineteenth Annual Symposium on the Scientific Basis for Nuclear Waste Management was held in Boston on November 27 to December 1, 1995. Over 150 papers were presented at the Symposium dealing with all aspects of nuclear waste management and disposal. Fourteen oral sessions and on poster session included a Plenary session on surplus plutonium dispositioning and waste forms. The proceedings, to be published in April, 1996, will provide a highly respected, referred compilation of the state of scientific development in the field of nuclear waste management. This paper provides a brief overview of the selected Symposium papers that are applicable to plutonium immobilization and plutonium waste form performance. Waste forms that were described at the Symposium cover most of the candidate Pu immobilization options under consideration, including borosilicate glass with a melting temperature of 1150 degrees C, a higher temperature (1450 degrees C) lanthanide glass, single phase ceramics, multi-phase ceramics, and multi-phase crystal-glass composites (glass-ceramics or slags). These Symposium papers selected for this overview provide the current status of the technology in these areas and give references to the relevant literature

Crystallization behavior of nuclear waste forms

International Nuclear Information System (INIS)

Rusin, J.M.; Lokken, R.O.; May, R.P.; Wald, J.W.

1981-09-01

Several waste form options have been or are being developed for the immobilization of high-level wastes. The final selection of a waste form must take into consideration both waste form product as well as process factors. Crystallization behavior has an important role in nuclear waste form technology. For glass or vitreous waste forms, crystallization is generally controlled to a minimum by appropriate glass formulation and heat treatment schedules. With glass ceramic waste forms, crystallization is essential to convert glass products to highly crystalline waste forms with a minimum residual glass content. In the case of ceramic waste forms, additives and controlled sintering schedules are used to contain the radionuclides in specific tailored crystalline phases

Applications of High Energy Ion Beam Techniques in Environmental Science: Investigation Associated with Glass and Ceramic Waste Forms

Energy Technology Data Exchange (ETDEWEB)

Thevuthasan, Suntharampillai; Shutthanandan, V; Zhang, Yanwen

2006-02-01

High energy ion beam capabilities including Rutherford backscattering spectrometry (RBS) and nuclear reaction analysis (NRA) have been very effectively used in environmental science to investigate the ion exchange mechanisms in glass waste forms and the effects of irradiation in glass and ceramic waste forms in the past. In this study, RBS and NRA along with SIMNRA simulations were used to monitor the Na depletion and D and 18O uptake in alumina silicate glasses, respectively, after the glass coupons were exposed to aqueous solution. These results show that the formation of a reaction layer and an establishment of a region where diffusion limited ion exchange occur in these glasses during exposure to silica-saturated solutions. Different regions including reaction and diffusion regions were identified on the basis of the depth distributions of these elements. In the case of ceramics, damage accumulation was studied as a function of ion dose at different irradiation temperatures. A sigmoidal dependence of relative disorder on the ion dose was observed. The defect dechanneling factors were calculated for two irradiated regions in SrTiO? using the critical angles determined from the angular yield curves. The dependence of defect dechanneling parameter on the incident energy was investigated and it was observed that the generated defects are mostly interstitial atoms and amorphous clusters. Thermal recovery experiments were performed to study the damage recovery processes up to a maximum temperature of 870 K.

Determination of the Structure of Vitrified Hydroceramic/CBC Waste Form Glasses Manufactured from DOE Reprocessing Waste

International Nuclear Information System (INIS)

Scheetz, B.E.; White, W. B.; Chesleigh, M.; Portanova, A.; Olanrewaju, J.

2005-01-01

The selection of a glass-making option for the solidification of nuclear waste has dominated DOE waste form programs since the early 1980's. Both West Valley and Savannah River are routinely manufacturing glass logs from the high level waste inventory in tank sludges. However, for some wastes, direct conversion to glass is clearly not the optimum strategy for immobilization. INEEL, for example, has approximately 4400 m 3 of calcined high level waste with an activity that produces approximately 45 watts/m 3 , a rather low concentration of radioactive constituents. For these wastes, there is value in seeking alternatives to glass. An alternative approach has been developed and the efficacy of the process demonstrated that offers a significant savings in both human health and safety exposures and also a lower cost relative to the vitrification option. The alternative approach utilizes the intrinsic chemical reactivity of the highly alkaline waste with the addition of aluminosilicate admixtures in the appropriate proportions to form zeolites. The process is one in which a chemically bonded ceramic is produced. The driving force for reaction is derived from the chemical system itself at very modest temperatures and yet forms predominantly crystalline phases. Because the chemically bonded ceramic requires an aqueous medium to serve as a vehicle for the chemical reaction, the proposed zeolite-containing waste form can more adequately be described as a hydroceramic. The hydrated crystalline materials are then subject to hot isostatic pressing (HIP) which partially melts the material to form a glass ceramic. The scientific advantages of the hydroceramic/CBC approach are: (1) Low temperature processing; (2) High waste loading and thus only modest volumetric bulking from the addition of admixtures; (3) Ability to immobilize sodium; (4) Ability to handle low levels of nitrate (2-3% NO 3 - ); (5) The flexibility of a vitrifiable waste; and (6) A process that is based on an

Exploring high-strength glass-ceramic materials for upcycling of industrial wastes

Science.gov (United States)

Back, Gu-Seul; Park, Hyun Seo; Seo, Sung Mo; Jung, Woo-Gwang

2015-11-01

To promote the recycling of industrial waste and to develop value-added products using these resources, the possibility of manufacturing glass-ceramic materials of SiO2-CaO-Al2O3 system has been investigated by various heat treatment processes. Glass-ceramic materials with six different chemical compositions were prepared using steel industry slags and power plant waste by melting, casting and heat treatment. The X-ray diffraction results indicated that diopside and anorthite were the primary phases in the samples. The anorthite phase was formed in SiO2-rich material (at least 43 wt%). In CaO-rich material, the gehlenite phase was formed. By the differential scanning calorimetry analyses, it was found that the glass transition point was in the range of 973-1023 K, and the crystallization temperature was in the range of 1123-1223 K. The crystallization temperature increased as the content of Fe2O3 decreased. By the multi-step heat treatment process, the formation of the anorthite phase was enhanced. Using FactSage, the ratio of various phases was calculated as a function of temperature. The viscosities and the latent heats for the samples with various compositions were also calculated by FactSage. The optimal compositions for glass-ceramics materials were discussed in terms of their compressive strength, and micro-hardness.

Study of Wettability of Clayey Ceramic and Fluorescent Lamp Glass Waste Powders

Science.gov (United States)

Morais, Alline Sardinha Cordeiro; Monteiro, Sergio Neves; Ribeiro, Sebastião; Sardinha, Leonardo Carneiro; Vieira, Carlos Maurício Fontes

The glass tube of spent fluorescent lamps is contaminated with mercury, which might be a serious hazard in the case of conventional recycling by melting with other glasses. A possible solution could be its incorporation into a clay body to fabricate common fired ceramics such as bricks and tiles. The objective of this work is to characterize a type of fluorescent lamp glass waste to be incorporated into a clayey ceramic. The characterization was performed in terms of wettability tests to evaluate the interaction between the surface of the clayey ceramic and glass waste as a function of the firing temperature. The results showed that the contact angle decreased with increasing temperature, reaching a value of 79°, at a temperature of 1100°C, but not sufficient to completely wet the ceramic. However, compatible chemical composition and reduction of porosity by the flow of soft glass waste between the clay particles favor the consolidation of the ceramics structure above 900°C.

Treatment of copper industry waste and production of sintered glass-ceramic.

Science.gov (United States)

Coruh, Semra; Ergun, Osman Nuri; Cheng, Ta-Wui

2006-06-01

Copper waste is iron-rich hazardous waste containing heavy metals such as Cu, Zn, Co, Pb. The results of leaching tests show that the concentration of these elements exceeds the Turkish and EPA regulatory limits. Consequently, this waste cannot be disposed of in its present form and therefore requires treatment to stabilize it or make it inert prior to disposal. Vitrification was selected as the technology for the treatment of the toxic waste under investigation. During the vitrification process significant amounts of the toxic organic and inorganic chemical compounds could be destroyed, and at the same time, the metal species are immobilized as they become an integral part of the glass matrix. The copper flotation waste samples used in this research were obtained from the Black Sea Copper Works of Samsun, Turkey. The samples were vitrified after being mixed with other inorganic waste and materials. The copper flotation waste and their glass-ceramic products were characterized by X-ray analysis (XRD), scanning electron microscopy and by the toxicity characteristic leaching procedure test. The products showed very good chemical durability. The glass-ceramics fabricated at 850 degrees C/2 h have a large application potential especially as construction and building materials.

Ceramic Single Phase High-Level Nuclear Waste Forms: Hollandite, Perovskite, and Pyrochlore

Science.gov (United States)

Vetter, M.; Wang, J.

2017-12-01

The lack of viable options for the safe, reliable, and long-term storage of nuclear waste is one of the primary roadblocks of nuclear energy's sustainable future. The method being researched is the incorporation and immobilization of harmful radionuclides (Cs, Sr, Actinides, and Lanthanides) into the structure of glasses and ceramics. Borosilicate glasses are the main waste form that is accepted and used by today's nuclear industry, but they aren't the most efficient in terms of waste loading, and durability is still not fully understood. Synroc-phase ceramics (i.e. hollandite, perovskite, pyrochlore, zirconolite) have many attractive qualities that glass waste forms do not: high waste loading, moderate thermal expansion and conductivity, high chemical durability, and high radiation stability. The only downside to ceramics is that they are more complex to process than glass. New compositions can be discovered by using an Artificial Neural Network (ANN) to have more options to optimize the composition, loading for performance by analyzing the non-linear relationships between ionic radii, electronegativity, channel size, and a mineral's ability to incorporate radionuclides into its structure. Cesium can be incorporated into hollandite's A-site, while pyrochlore and perovskite can incorporate actinides and lanthanides into their A-site. The ANN is used to predict new compositions based on hollandite's channel size, as well as the A-O bond distances of pyrochlore and perovskite, and determine which ions can be incorporated. These new compositions will provide more options for more experiments to potentially improve chemical and thermodynamic properties, as well as increased waste loading capabilities.

Characterization and testing of a 238Pu loaded ceramic waste form

International Nuclear Information System (INIS)

Johnson, S. G.

1998-01-01

This paper will describe the preparation and progress of the effort at Argonne National Laboratory-West to produce ceramic waste forms loaded with 238 Pu. The purpose of this study is to determine the extent of damage, if any, that alpha decay events will play over time to the ceramic waste form under development at Argonne. The ceramic waste form is glass-bonded sodalite. The sodalite is utilized to encapsulate the fission products and transuranics which are present in a chloride salt matrix which results from a spent fuel conditioning process. 238 Pu possesses approximately 250 times the specific activity of 239 Pu and thus allows for a much shorter time frame to address the issue. In preparation for production of 238 Pu loaded waste forms 239 Pu loaded samples were produced. Data is presented for samples produced with typical reactor grade plutonium. X-ray diffraction, scanning electron micrographs and durability test results will be presented. The ramifications for the production of the 238 Pu loaded samples will be discussed

Synroc tailored waste forms for actinide immobilization

Energy Technology Data Exchange (ETDEWEB)

Gregg, Daniel J.; Vance, Eric R. [Australian Nuclear Science and Technology Organisation, Kirrawee (Australia). ANSTOsynroc, Inst. of Materials Engineering

2017-07-01

Since the end of the 1970s, Synroc at the Australian Nuclear Science and Technology Organisation (ANSTO) has evolved from a focus on titanate ceramics directed at PUREX waste to a platform waste treatment technology to fabricate tailored glass-ceramic and ceramic waste forms for different types of actinide, high- and intermediate level wastes. The particular emphasis for Synroc is on wastes which are problematic for glass matrices or existing vitrification process technologies. In particular, nuclear wastes containing actinides, notably plutonium, pose a unique set of requirements for a waste form, which Synroc ceramic and glass-ceramic waste forms can be tailored to meet. Key aspects to waste form design include maximising the waste loading, producing a chemically durable product, maintaining flexibility to accommodate waste variations, a proliferation resistance to prevent theft and diversion, and appropriate process technology to produce waste forms that meet requirements for actinide waste streams. Synroc waste forms incorporate the actinides within mineral phases, producing products which are much more durable in water than baseline borosilicate glasses. Further, Synroc waste forms can incorporate neutron absorbers and {sup 238}U which provide criticality control both during processing and whilst within the repository. Synroc waste forms offer proliferation resistance advantages over baseline borosilicate glasses as it is much more difficult to retrieve the actinide and they can reduce the radiation dose to workers compared to borosilicate glasses. Major research and development into Synroc at ANSTO over the past 40 years has included the development of waste forms for excess weapons plutonium immobilization in collaboration with the US and for impure plutonium residues in collaboration with the UK, as examples. With a waste loading of 40-50 wt.%, Synroc would also be considered a strong candidate as an engineered waste form for used nuclear fuel and highly

Immobilization of transuranic sludge in glass-ceramic materials

International Nuclear Information System (INIS)

Welch, J.M.; Schuman, R.P.; Flinn, J.E.

1982-03-01

Studies were performed to determine the effectiveness of glass-ceramic waste forms, particularly iron-enriched basalt, for immobilizing transuranic waste sludges from the Rocky Flats plant operations. Two sludges were used in the study - one was nonradioactive and the other contained approx. 2200 dps/mg of 241 Am. The glass-ceramic waste forms were produced from laboratory-scale melting operations with subsequent controlled cooling. The waste forms were examined to assess the microstructures which resulted from systematically varied compositions and controlled cooling sequences. Leach tests in deionized water were performed on small monolithic specimens of the various glass-ceramic materials. The test results showed a rather strong temperature dependence for leach rates. Also, for some of these materials, marked differences in the 241 Am leaching behavior were seen in measurements obtained on acidified versus neutral aliquots of the spent leachates. 8 figures, 12 tables

Development of a ceramic waste form for high-level waste disposal

International Nuclear Information System (INIS)

Esh, D. W.

1998-01-01

A ceramic waste form is being developed by Argonne National Laboratory (ANL) as part of the demonstration of the electrometallurgical treatment of spent nuclear fuel. The halide, alkaline earth, alkali, transuranic, and rare earth fission products are stabilized in zeolite which is combined with glass and processed in a hot isostatic press (HIP) to form a ceramic composite. The mineral sodalite is formed in the HIP from the zeolite precursor. The process, from starting materials to final product, is relatively simple. An overview of the processing operations is given. The metrics that have been developed to measure the success or completion of processing operations are developed and discussed. The impact of variability in processing metrics on the durability of the final product is presented

Direct conversion of radioactive and chemical waste containing metals, ceramics, amorphous solids, and organics to glass

International Nuclear Information System (INIS)

Forsberg, C.W.; Beahm, E.C.; Parker, G.W.

1994-01-01

The Glass Material Oxidation and Dissolution System (CMODS) is a new process for direct conversion of radioactive, mixed, and chemical wastes to glass. The wastes can be in the chemical forms of metals, ceramics, amorphous solids, and organics. GMODS destroys organics and it incorporates heavy metals and radionuclides into a glass. Processable wastes may include miscellaneous spent fuels (SF), SF hulls and hardware, plutonium wastes in different forms, high-efficiency particulate air (HEPA) filters, ion-exchange resins, failed equipment, and laboratory wastes. Thermodynamic calculations indicate theoretical feasibility. Small-scale laboratory experiments (< 100 g per test) have demonstrated chemical laboratory feasibility for several metals. Additional work is needed to demonstrate engineering feasibility

Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

OpenAIRE

Mangutova Bianka V.; Fidancevska Emilija M.; Milosevski Milosav I.; Bossert Joerg H.

2004-01-01

Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa). The polyurethane f...

The encapsulation of nuclear waste in a magnesium aluminosilicate glass-ceramic

International Nuclear Information System (INIS)

Luk, K.M.

1999-07-01

The use of Magnesium aluminosilicate (MAS) glass-ceramics for the immobilisation of nuclear waste has been investigated. Nuclear waste is currently immobilised in a borosilicate glass. It is possible that immobilisation in an MAS glass-ceramic will reduce processing temperature of the waste, offer greater thermal and chemical stabilities and chemical durabilities. The primary reason for investigating sintered glass-ceramics is the possible advent of wastes containing high levels of refractory elements such as zirconia from the future reprocessing techniques such as electrochemical dissolution. In the first instance zirconia was used as a simulated waste with the principal of encapsulating zirconia with the minimum of porosity. Attempts were made to encapsulate 0, 20 and 40 volume % of zirconia in MAS sintering at temperatures of around 950 deg. C. It was found that the main cause of porosity was the agglomeration of fine zirconia powder. Three Taguchi experiments to optimise conditions for encapsulation of zirconia in MAS were carried out. In each case 10 volume % of zirconia was encapsulated. A Taguchi L 8 was carried out to optimise thermal conditions and powder characteristics. A Taguchi L 9 was carried out to improve knowledge of the thermal characteristics and an L 16 was carried out to provide information on curvature of thermal parameters and powder particle sizes. The conditions predicted to be optimum from these Taguchi experiments were a temperature of 940 - 960 deg. C, a heating rate of 30 deg. C/min, a hold time of 30 - 50 minutes and particle sizes of 2-4 and ∼ 15μm respectively. Densifications of up to 99% have been observed. Tapping experiments were carried out in an attempt to remove the pressing stage from processing. MAS was tapped into an alumina crucible with and without the addition of a dead weight. Almost fully dense MAS pellets were produced. This is an indication that it may be possible to process glass-ceramic waste forms in their final

Wastes based glasses and glass-ceramics

Directory of Open Access Journals (Sweden)

Barbieri, L.

2001-12-01

Full Text Available Actually, the inertization, recovery and valorisation of the wastes coming from municipal and industrial processes are the most important goals from the environmental and economical point of view. An alternative technology capable to overcome the problem of the dishomogeneity of the raw material chemical composition is the vitrification process that is able to increase the homogeneity and the constancy of the chemical composition of the system and to modulate the properties in order to address the reutilization of the waste. Moreover, the glasses obtained subjected to different controlled thermal treatments, can be transformed in semy-cristalline material (named glass-ceramics with improved properties with respect to the parent amorphous materials. In this review the tailoring, preparation and characterization of glasses and glass-ceramics obtained starting from municipal incinerator grate ash, coal and steel fly ashes and glass cullet are described.

Realmente la inertización, recuperación y valorización de residuos que proceden de los procesos de incineración de residuos municipales y de residuos industriales son metas importantes desde el punto de vista ambiental y económico. Una tecnología alternativa capaz de superar el problema de la heterogeneidad de la composición química de los materiales de partida es el proceso de la vitrificación que es capaz de aumentar la homogeneidad y la constancia de la composición química del sistema y modular las propiedades a fin de la reutilización del residuo. En este artículo se presentan los resultados de vitrificación en que los vidrios fueron sometidos a tratamientos térmicos controlados diferentes, de manera que se transforman en materiales semicristalinos (también denominados vitrocerámicos con mejores propiedades respecto a los materiales amorfos originales. En esta revisión se muestra el diseño, preparación y caracterización de vidrios y vitrocerámicos partiendo de

Elaboration of new ceramic composites containing glass fibre production wastes

International Nuclear Information System (INIS)

Rozenstrauha, I.; Sosins, G.; Krage, L.; Sedmale, G.; Vaiciukyniene, D.

2013-01-01

Two main by-products or waste from the production of glass fibre are following: sewage sludge containing montmorillonite clay as sorbent material and ca 50 % of organic matter as well as waste glass from aluminium borosilicate glass fibre with relatively high softening temperature (> 600 degree centigrade). In order to elaborate different new ceramic products (porous or dense composites) the mentioned by-products and illitic clay from two different layers of Apriki deposit (Latvia) with illite content in clay fraction up to 80-90 % was used as a matrix. The raw materials were investigated by differential-thermal (DTA) and XRD analysis. Ternary compositions were prepared from mixtures of 15 - 35 wt % of sludge, 20 wt % of waste glass and 45 - 65 wt % of clay and the pressed green bodies were thermally treated in sintering temperature range from 1080 to 1120 degree centigrade in different treatment conditions. Materials produced in temperature range 1090 - 1100 degree centigrade with the most optimal properties - porosity 38 - 52 %, water absorption 39 -47 % and bulk density 1.35 - 1.67 g/cm 3 were selected for production of porous ceramics and materials showing porosity 0.35 - 1.1 %, water absorption 0.7 - 2.6 % and bulk density 2.1 - 2.3 g/cm 3 - for dense ceramic composites. Obtained results indicated that incorporation up to 25 wt % of sewage sludge is beneficial for production of both ceramic products and glass-ceramic composites according to the technological properties. Structural analysis of elaborated composite materials was performed by scanning electron microscopy(SEM). By X-ray diffraction analysis (XRD) the quartz, diopside and anorthite crystalline phases were detected. (Author)

Minimum additive waste stabilization using vitreous ceramics. Progress report, October 1994--September 1995

International Nuclear Information System (INIS)

Feng, X.; Hahn, W.K.; Gong, M.; Gong, W.; Wang, L.; Ewing, R.C.

1995-01-01

Vitreous ceramic waste forms are being developed at Pacific Northwest Laboratory to complement glass waste forms in implementing the Minimum Additive Waste Stabilization (MAWS) Program to support the US Department of Energy's environmental restoration efforts. These vitreous ceramics are composed of various metal-oxide crystalline phases embedded in a silicate-glass phase. This work extends the success of vitreous ceramic waste forms to treat wastes with both high metal and high alkali contents. Two successful approaches are discussed: developing high-durability alkali-binding crystals in a durable glassy matrix, and developing water-soluble crystals in a durable and continuous glassy matrix. Nepheline-vitreous ceramics were demonstrated for the immobilization of high-alkali wastes with alkali contents up to 21 wt%. The chemical durability of the nepheline-vitreous ceramics is better than the corresponding glasses, especially in over longer times. Vitreous ceramics with Cs 2 O loading up to 35.4 wt% have been developed. Vitreous ceramic waste forms were developed from 90 and 100% Oak Ridge National Laboratory K-25 pond sludge. Heat treatment resulted in targeted crystal formation of spinels, potassium feldspar, and Ca-P phases. The K-25 pond sludge vitreous ceramics were up to 42 times more durable than high-level environmental assessments (EA) glass. The toxicity characteristics leach procedure (TCLP) concentration of LVC-6 is at least 2,000 times lower than US Environmental Protection Agency limits. Idaho Chemical Process Plant (ICPP) calcined wastes were immobilized into vitreous ceramics with calcine loading up to 88%. These ICPP-vitreous ceramics were more durable than the EA glass by factors of 5 to 30. Vitreous ceramic waste forms are being developed to complement, not to replace, glass waste forms

Sintered glass ceramic composites from vitrified municipal solid waste bottom ashes

International Nuclear Information System (INIS)

Aloisi, Mirko; Karamanov, Alexander; Taglieri, Giuliana; Ferrante, Fabiola; Pelino, Mario

2006-01-01

A glass ceramic composite was obtained by sinter-crystallisation of vitrified municipal solid waste bottom ashes with the addition of various percentages of alumina waste. The sintering was investigated by differential dilatometry and the crystallisation of the glass particles by differential thermal analysis. The crystalline phases produced by the thermal treatment were identified by X-ray diffraction analysis. The sintering process was found to be affected by the alumina addition and inhibited by the beginning of the crystal-phase precipitation. Scanning electron microscopy was performed on the fractured sintered samples to observe the effect of the sintering. Young's modulus and the mechanical strength of the sintered glass ceramic and composites were determined at different heating rates. The application of high heating rate and the addition of alumina powder improved the mechanical properties. Compared to the sintered glass ceramic without additives, the bending strength and the Young's modulus obtained at 20 deg. C/min, increased by about 20% and 30%, respectively

Augite-anorthite glass-ceramics from residues of basalt quarry and ceramic wastes

Directory of Open Access Journals (Sweden)

Gamal A. Khater

2015-06-01

Full Text Available Dark brown glasses were prepared from residues of basalt quarries and wastes of ceramic factories. Addition of CaF2, Cr2O3 and their mixture CaF2-Cr2O3 were used as nucleation catalysts. Generally, structures with augite and anorthite as major phases and small amount of magnetite and olivine phases were developed through the crystallization process. In the samples heat treated at 900 °C the dominant phase is augite, whereas the content of anorthite usually overcomes the augite at higher temperature (1100 °C. Fine to medium homogenous microstructures were detected in the prepared glass-ceramic samples. The coefficient of thermal expansion and microhardness measurements of the glass-ceramic samples were from 6.16×10-6 to 8.96×10-6 °C-1 (in the 20–500 °C and 5.58 to 7.16 GP, respectively.

Nuclear waste disposal: alternatives to solidification in glass proposed

International Nuclear Information System (INIS)

Kerr, R.A.

1979-01-01

More than a quarter-million cubic meters of liquid radioactive wastes are now being held at government installations awaiting final disposal. During the past 20 years, the disposal plan of choice has been to incorporate the 40 to 50 radioactive elements dissolved in liquid wastes into blocks of glass, seal the glass in metal canisters, and insert the canisters into deep, geologically stable salt beds. Over the last few years, some geologists and materials scientists have become concerned that perhaps not enough is known yet about the interaction of waste, container, and salt (or any rock) to have a reasonable assurance that the hazardous wastes will be contained successfully. The biggest advantage of glass at present is the demonstrated practicality of producing large, highly radioactive blocks of it. The frontrunner as a successor to glass is ceramics, which are nonmetallic crystalline materials formed at high temperature, such as chinaware or natural minerals. An apparent advantage of ceramics is that they already have an ordered atomic structure, whose properties can be tailored to a particular waste element and to conditions of a specific disposal site. A ceramic tailored for waste disposal called supercalcine-ceramic has been developed. It was emphasized that the best minerals for waste solidification may be those that have proved most stable under natural conditions over geologic time. Disadvantage to ceramics are radiation damage and transmutation. However, it is now obvious that some ceramics are more stable than glass under certain conditions. Metal-encapsulated ceramic, called cermet, is being developed as a waste form. Cermets are considerably more resistant at 100 0 C than a borosilicate waste glass. Researchers are now testing prospective waste forms under the most extreme conditions that might prevail in a waste disposal site

Preparation and leaching of radioactive INEL waste forms

International Nuclear Information System (INIS)

Schuman, R.P.; Welch, J.M.; Staples, B.A.

1982-01-01

The purpose of this study is to prepare and leach test ceramic and glass waste form specimens produced from actual transuranic waste sludges and high-level waste calcines, respectively. Description of wastes, specimen fabrication, leaching procedure, analysis of leachates and results are discussed. The conclusion is that radioactive waste stored at INEL can be readily incorporated in fused ceramic and glass forms. Initial leach testing results indicate that these forms show great promise for safe long-term containment of radioactive wastes

Ceramic waste form qualification using results from witness tubes

International Nuclear Information System (INIS)

O'Holleran, T.P.; Johnson, S.G.; Bateman, K.J.

2002-01-01

A ceramic waste form has been developed to immobilize the salt waste stream from electrometallurgical treatment of spent nuclear fuel. The ceramic waste form is prepared in a hot isostatic press (HIP). The use of small, easily fabricated HIP capsules called witness tubes has been proposed as a practical way to obtain representative samples of ceramic waste form material for process monitoring, waste form qualification, and archiving. Witness tubes are filled with the same material used to fill the corresponding HIP can, and are HIPed along with the HIP can. Relevant physical, chemical, and performance (leach test) data are analyzed and compared. Differences between witness tube and HIP can materials are shown to be statistically insignificant, demonstrating that witness tubes do provide ceramic waste form material representative of the material in the corresponding HIP can.

Glass ceramic obtained by tailings and tin mine waste reprocessing from Llallagua, Bolivia

Science.gov (United States)

Arancibia, Jony Roger Hans; Villarino, Cecilia; Alfonso, Pura; Garcia-Valles, Maite; Martinez, Salvador; Parcerisa, David

2014-05-01

In Bolivia Sn mining activity produces large tailings of SiO2-rich residues. These tailings contain potentially toxic elements that can be removed into the surface water and produce a high environmental pollution. This study determines the thermal behaviour and the viability of the manufacture of glass-ceramics from glass. The glass has been obtained from raw materials representative of the Sn mining activities from Llallagua (Bolivia). Temperatures of maximum nucleation rate (Tn) and crystallization (Tcr) were calculated from the differential thermal analyses. The final mineral phases were determined by X-ray diffraction and textures were observed by scanning electron microscopy. Crystalline phases are nefeline occurring with wollastonite or plagioclase. Tn for nepheline is between 680 ºC and 700 ºC, for wollastonite, 730 ºC and for plagioclase, 740 ºC. Tcr for nefeline is between 837 and 965 ºC; for wollastonite, 807 ºC and for plagioclase, 977 ºC. In order to establish the mechanical characteristics and efficiency of the vitrification process in the fixation of potentially toxic elements the resistance to leaching and micro-hardness were determined. The obtained contents of the elements leached from the glass ceramic are well below the limits established by the European legislation. So, these analyses confirm that potentially toxic elements remain fixed in the structure of mineral phases formed in the glass-ceramic process. Regarding the values of micro-hardness results show that they are above those of a commercial glass. The manufacture of glass-ceramics from mining waste reduces the volume of tailings produced for the mining industry and, in turn enhances the waste, transforming it into a product with industrial application. Acknowledgements: This work was partly financed by the project AECID: A3/042750/11, and the SGR 2009SGR-00444.

Fracture toughness in nuclear waste glasses and ceramics: environmental and radiation effects

International Nuclear Information System (INIS)

Weber, W.J.; Matzke, H.J.

1986-03-01

The effects of atmospheric moisture and radiation damage on fracture properties of nuclear waste glasses and ceramics was investigated by indentation techniques. In nuclear waste glasses, atmospheric moisture has no measurable effect on hardness but decreases the fracture toughness; radiation damage, on the other hand, decreased the hardness and increased the fracture toughness. In nuclear ceramics, self-radiation damage from alpha decay decreased the hardness and elastic modules; the fracture toughness increased with dose to a broad maximum and then decreased slightly with further increases in dose

Calcium-borosilicate glass-ceramics wasteforms to immobilize rare-earth oxide wastes from pyro-processing

Energy Technology Data Exchange (ETDEWEB)

Kim, Miae [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Heo, Jong, E-mail: jheo@postech.ac.kr [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Department of Materials Engineering, Adama Science and Technology University (ASTU), PO Box 1888, Adama (Ethiopia)

2015-12-15

Glass-ceramics containing calcium neodymium(cerium) oxide silicate [Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2}] crystals were fabricated for the immobilization of radioactive wastes that contain large portions of rare-earth ions. Controlled crystallization of alkali borosilicate glasses by heating at T ≥ 750 °C for 3 h formed hexagonal Ca–silicate crystals. Maximum lanthanide oxide waste loading was >26.8 wt.%. Ce and Nd ions were highly partitioned inside Ca–silicate crystals compared to the glass matrix; the rare-earth wastes are efficiently immobilized inside the crystalline phases. The concentrations of Ce and Nd ions released in a material characterization center-type 1 test were below the detection limit (0.1 ppb) of inductively coupled plasma mass spectroscopy. Normalized release values performed by a product consistency test were 2.64·10{sup −6} g m{sup −2} for Ce ion and 2.19·10{sup −6} g m{sup −2} for Nd ion. Results suggest that glass-ceramics containing calcium neodymium(cerium) silicate crystals are good candidate wasteforms for immobilization of lanthanide wastes generated by pyro-processing. - Highlights: • Glass-ceramic wasteforms containing Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2} crystals were synthesized to immobilize lanthanide wastes. • Maximum lanthanide oxide waste loading was >26.8 wt.%. • Ce and Nd ions were highly partitioned inside Ca–Nd–silicate crystals compared to glass matrix. • Amounts of Ce and Nd ions released in the material characterization center-type 1 were below the detection limit (0.1 ppb). • Normalized release values performed by a PCT were 2.64• 10{sup −6} g m{sup −2} for Ce ions and 2.19• 10{sup −6} g m{sup −2} for Nd ions.

Standard test method for measuring waste glass or glass ceramic durability by vapor hydration test

CERN Document Server

American Society for Testing and Materials. Philadelphia

2009-01-01

1.1 The vapor hydration test method can be used to study the corrosion of a waste forms such as glasses and glass ceramics upon exposure to water vapor at elevated temperatures. In addition, the alteration phases that form can be used as indicators of those phases that may form under repository conditions. These tests; which allow altering of glass at high surface area to solution volume ratio; provide useful information regarding the alteration phases that are formed, the disposition of radioactive and hazardous components, and the alteration kinetics under the specific test conditions. This information may be used in performance assessment (McGrail et al, 2002 (1) for example). 1.2 This test method must be performed in accordance with all quality assurance requirements for acceptance of the data. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practice...

Crystalline ceramics: Waste forms for the disposal of weapons plutonium

International Nuclear Information System (INIS)

Ewing, R.C.; Lutze, W.; Weber, W.J.

1995-05-01

At present, there are three seriously considered options for the disposition of excess weapons plutonium: (i) incorporation, partial burn-up and direct disposal of MOX-fuel; (ii) vitrification with defense waste and disposal as glass ''logs''; (iii) deep borehole disposal (National Academy of Sciences Report, 1994). The first two options provide a safeguard due to the high activity of fission products in the irradiated fuel and the defense waste. The latter option has only been examined in a preliminary manner, and the exact form of the plutonium has not been identified. In this paper, we review the potential for the immobilization of plutonium in highly durable crystalline ceramics apatite, pyrochlore, monazite and zircon. Based on available data, we propose zircon as the preferred crystalline ceramic for the permanent disposition of excess weapons plutonium

Comparative risk assessments for the production and interim storage of glass and ceramic waste forms: defense waste processing facility

International Nuclear Information System (INIS)

Huang, J.C.; Wright, W.V.

1982-04-01

The Defense Waste Processing Facility (DWPF) for immobilizing nuclear high level waste (HLW) is scheduled to be built at the Savannah River Plant (SRP). High level waste is produced when SRP reactor components are subjected to chemical separation operations. Two candidates for immobilizing this HLW are borosilicate glass and crystalline ceramic, either being contained in weld-sealed stainless steel canisters. A number of technical analyses are being conducted to support a selection between these two waste forms. The present document compares the risks associated with the manufacture and interim storage of these two forms in the DWPF. Process information used in the risk analysis was taken primarily from a DWPF processibility analysis. The DWPF environmental analysis provided much of the necessary environmental information. To perform the comparative risk assessments, consequences of the postulated accidents are calculated in terms of: (1) the maximum dose to an off-site individual; and (2) the dose to off-site population within 80 kilometers of the DWPF, both taken in terms of the 50-year inhalation dose commitment. The consequences are then multiplied by the estimated accident probabilities to obtain the risks. The analyses indicate that the maximum exposure risk to an individual resulting from the accidents postulated for both the production and interim storage of either waste form represents only an insignificant fraction of the natural background radiation of about 90 mrem per year per person in the local area. They also show that there is no disaster potential to the off-site population. Therefore, the risks from abnormal events in the production and the interim storage of the DWPF waste forms should not be considered as a dominant factor in the selection of the final waste form

Producing glass-ceramics from waste materials

Energy Technology Data Exchange (ETDEWEB)

Boccaccini, A.R.; Rawlings, R.D. [Imperial College, London (United Kingdom)

2002-10-01

An overview is given of recent research at the Department of Materials of Imperial College, London, UK, concerning the production of useful glass-ceramic products from industrial waste materials. The new work, using controlled crystallisation to improve the properties of vitrified products, could help to solve the problem of what to do with increasing amounts of slag, fly ash and combustion dust. The results show, that it is possible to produce new materials with interesting magnetic and constructive properties.

Leaching behavior of phosphate-bonded ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Jeong, S.Y.; Dorf, M.

1996-04-01

Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. We have developed a magnesium phosphate ceramic to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

Development, evaluation, and selection of candidate high-level waste forms

International Nuclear Information System (INIS)

Bernadzikowski, T.A.; Allender, J.S.; Gordon, D.E.; Gould, T.H. Jr.

1982-01-01

The seven candidate waste forms, evaluated as potential media for the immobilization and gelogic disposal of high-level nuclear wastes were borosilicate glass, SYNROC, tailored ceramic, high-silica glass, FUETAP concrete, coated sol-gel particles, and glass marbles in a lead matrix. The evaluation, completed on August 1, 1981, combined preliminary waste form evaluations conducted at Department of Energy (DOE) defense waste-sites and at independent laboratories, peer review assessments, a product performance evaluation, and a processability analysis. Based on the combined results of these four inputs, two of the seven forms, borosilicate glass and a titanate-based ceramic, SYNROC, were selected as the reference and alternative forms, respectively, for continued development and evaluation in the National HLW Program. The borosilicate glass and ceramic forms were further compared during FY-1982 on the basis of risk assessments, cost comparisons, properties comparisons, and conformance with proposed regulatory and repository criteria. Both the glass and ceramic forms are viable candidates for use at DOE defense HLW sites; they are also candidates for immobilization of commercial reprocessing wastes. This paper describes the waste form screening process, discusses each of the four major inputs considered in the selection of the two forms in 1981, and presents a brief summary of the comparisons of the two forms during 1982 and the selection process to determine the final form for SRP defense HLW

Sinter recrystalization and properties evaluation of glass-ceramic from waste glass bottle and magnesite for extended application

Directory of Open Access Journals (Sweden)

As'mau Ibrahim Gebi

2016-12-01

Full Text Available In a bid to address environmental challenges associated with the management of waste Coca cola glass bottle, this study set out to develop glass ceramic materials using waste coca cola glass bottles and magnesite from Sakatsimta in Adamawa state. A reagent grade chrome (coloring agent were used to modify the composition of the coca cola glass bottle;  X-ray fluorescence(XRF, X-ray diffraction (XRD and Thermo gravimetric analysis (TGA were used to characterize raw materials, four batches GC-1= Coca cola glass frit +1%Cr2O3, GC-2=97% Coca cola glass frit+ 2% magnesite+1%Cr2O3, GC-3=95% Coca cola glass frit+ 4%magnesite+1%Cr2O3, GC-4=93%Coca cola glass frit+ 6%magnesite+ 1%Cr2O3 were formulated and prepared. Thermal Gradient Analysis (TGA results were used as a guide in selection of three temperatures (7000C, 7500C and 8000C used for the study, three particle sizes -106+75, -75+53, -53µm and 2 hr sintering time were also used, the sinter crystallization route of glass ceramic production was adopted. The samples were characterized by X-ray diffraction (XRD and Scanning Electron Microscope (SEM, the density, porosity, hardness and flexural strength of the resulting glass ceramics were also measured. The resulting glass ceramic materials composed mainly of wollastonite, diopside and anorthite phases depending on composition as indicated by XRD and SEM, the density of the samples increased with increasing sintering temperature and decreasing particle size. The porosity is minimal and it decreases with increasing sintering temperature and decreasing particle size. The obtained glass ceramic materials possess appreciable hardness and flexural strength with GC-3 and GC-4 having the best combination of both properties.

Comparative waste forms study

International Nuclear Information System (INIS)

Wald, J.W.; Lokken, R.O.; Shade, J.W.; Rusin, J.M.

1980-12-01

A number of alternative process and waste form options exist for the immobilization of nuclear wastes. Although data exists on the characterization of these alternative waste forms, a straightforward comparison of product properties is difficult, due to the lack of standardized testing procedures. The characterization study described in this report involved the application of the same volatility, mechanical strength and leach tests to ten alternative waste forms, to assess product durability. Bulk property, phase analysis and microstructural examination of the simulated products, whose waste loading varied from 5% to 100% was also conducted. The specific waste forms investigated were as follows: Cold Pressed and Sintered PW-9 Calcine; Hot Pressed PW-9 Calcine; Hot Isostatic Pressed PW-9 Calcine; Cold Pressed and Sintered SPC-5B Supercalcine; Hot Isostatic pressed SPC-5B Supercalcine; Sintered PW-9 and 50% Glass Frit; Glass 76-68; Celsian Glass Ceramic; Type II Portland Cement and 10% PW-9 Calcine; and Type II Portland Cement and 10% SPC-5B Supercalcine. Bulk property data were used to calculate and compare the relative quantities of waste form volume produced at a spent fuel processing rate of 5 metric ton uranium/day. This quantity ranged from 3173 L/day (5280 Kg/day) for 10% SPC-5B supercalcine in cement to 83 L/day (294 Kg/day) for 100% calcine. Mechanical strength, volatility, and leach resistance tests provide data related to waste form durability. Glass, glass-ceramic and supercalcine ranked high in waste form durability where as the 100% PW-9 calcine ranked low. All other materials ranked between these two groupings

Preliminary Technology Maturation Plan for Immobilization of High-Level Waste in Glass Ceramics

Energy Technology Data Exchange (ETDEWEB)

Vienna, John D.; Crum, Jarrod V.; Sevigny, Gary J.; Smith, G L.

2012-09-30

A technology maturation plan (TMP) was developed for immobilization of high-level waste (HLW) raffinate in a glass ceramics waste form using a cold-crucible induction melter (CCIM). The TMP was prepared by the following process: 1) define the reference process and boundaries of the technology being matured, 2) evaluate the technology elements and identify the critical technology elements (CTE), 3) identify the technology readiness level (TRL) of each of the CTE’s using the DOE G 413.3-4, 4) describe the development and demonstration activities required to advance the TRLs to 4 and 6 in order, and 5) prepare a preliminary plan to conduct the development and demonstration. Results of the technology readiness assessment identified five CTE’s and found relatively low TRL’s for each of them: • Mixing, sampling, and analysis of waste slurry and melter feed: TRL-1 • Feeding, melting, and pouring: TRL-1 • Glass ceramic formulation: TRL-1 • Canister cooling and crystallization: TRL-1 • Canister decontamination: TRL-4 Although the TRL’s are low for most of these CTE’s (TRL-1), the effort required to advance them to higher values. The activities required to advance the TRL’s are listed below: • Complete this TMP • Perform a preliminary engineering study • Characterize, estimate, and simulate waste to be treated • Laboratory scale glass ceramic testing • Melter and off-gas testing with simulants • Test the mixing, sampling, and analyses • Canister testing • Decontamination system testing • Issue a requirements document • Issue a risk management document • Complete preliminary design • Integrated pilot testing • Issue a waste compliance plan A preliminary schedule and budget were developed to complete these activities as summarized in the following table (assuming 2012 dollars). TRL Budget Year MSA FMP GCF CCC CD Overall $M 2012 1 1 1 1 4 1 0.3 2013 2 2 1 1 4 1 1.3 2014 2 3 1 1 4 1 1.8 2015 2 3 2 2 4 2 2.6 2016 2 3 2 2 4 2 4

Crystalline Ceramic Waste Forms: Comparison Of Reference Process For Ceramic Waste Form Fabrication

Energy Technology Data Exchange (ETDEWEB)

Brinkman, K. S. [Savannah River National Laboratory; Marra, J. C. [Savannah River National Laboratory; Amoroso, J. [Savannah River National Laboratory; Tang, M. [Los Alamos National Laboratory

2013-08-22

The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be produced from a melting and crystallization process. The objective of this report is to explore the phase formation and microstructural differences between lab scale melt processing in varying gas environments with alternative densification processes such as Hot Pressing (HP) and Spark Plasma Sintering (SPS). The waste stream used as the basis for the development and testing is a simulant derived from a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. Melt processing as well as solid state sintering routes SPS and HP demonstrated the formation of the targeted phases; however differences in microstructure and elemental partitioning were observed. In SPS and HP samples, hollandite, pervoskite/pyrochlore, zirconolite, metallic alloy and TiO{sub 2} and Al{sub 2}O{sub 3} were observed distributed in a network of fine grains with small residual pores

Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

Directory of Open Access Journals (Sweden)

Mangutova Bianka V.

2004-01-01

Full Text Available Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa. The polyurethane foam was used as a pore creator which gave the material porosity of 70(5% (fly ash-glass composite and a porosity of 65( 5% (slag-glass composite. E-modulus values of the designed porous systems were 3.5(1.2 GPa and 8.1(3 GPa, while the bending strength values were 6.0(2 MPa and 13.2(3.5 MPa, respectively. These materials could be used for the production of tiles, wall bricks, as well as for the construction of air diffusers for waste water aeration.

Calcium titanium silicate based glass-ceramic for nuclear waste immobilisation

Science.gov (United States)

Sharma, K.; Srivastav, A. P.; Goswami, M.; Krishnan, Madangopal

2018-04-01

Titanate based ceramics (synroc) have been studied for immobilisation of nuclear wastes due to their high radiation and thermal stability. The aim of this study is to synthesis glass-ceramic with stable phases from alumino silicate glass composition and study the loading behavior of actinides in glass-ceramics. The effects of CaO and TiO2 addition on phase evolution and structural properties of alumino silicate based glasses with nominal composition x(10CaO-9TiO2)-y(10Na2O-5 Al2O3-56SiO2-10B2O3); where z = x/y = 1.4-1.8 are reported. The glasses are prepared by melt-quench technique and characterized for thermal and structural properties using DTA and Raman Spectroscopy. Glass transition and peak crystallization temperatures decrease with increase of CaO and TiO2 content, which implies the weakening of glass network and increased tendency of glasses towards crystallization. Sphene (CaTiSiO5) and perovskite (CaTiO3) crystalline phases are confirmed from XRD which are well known stable phase for conditioning of actinides. The microsturcture and elemental analysis indicate the presence of actinide in stable crystalline phases.

Evaluation of final waste forms and recommendations for baseline alternatives to group and glass

Energy Technology Data Exchange (ETDEWEB)

Bleier, A.

1997-09-01

An assessment of final waste forms was made as part of the Federal Facilities Compliance Agreement/Development, Demonstration, Testing, and Evaluation (FFCA/DDT&E) Program because supplemental waste-form technologies are needed for the hazardous, radioactive, and mixed wastes of concern to the Department of Energy and the problematic wastes on the Oak Ridge Reservation. The principal objective was to identify a primary waste-form candidate as an alternative to grout (cement) and glass. The effort principally comprised a literature search, the goal of which was to establish a knowledge base regarding four areas: (1) the waste-form technologies based on grout and glass, (2) candidate alternatives, (3) the wastes that need to be immobilized, and (4) the technical and regulatory constraints on the waste-from technologies. This report serves, in part, to meet this goal. Six families of materials emerged as relevant; inorganic, organic, vitrified, devitrified, ceramic, and metallic matrices. Multiple members of each family were assessed, emphasizing the materials-oriented factors and accounting for the fact that the two most prevalent types of wastes for the FFCA/DDT&E Program are aqueous liquids and inorganic sludges and solids. Presently, no individual matrix is sufficiently developed to permit its immediate implementation as a baseline alternative. Three thermoplastic materials, sulfur-polymer cement (inorganic), bitumen (organic), and polyethylene (organic), are the most technologically developed candidates. Each warrants further study, emphasizing the engineering and economic factors, but each also has limitations that regulate it to a status of short-term alternative. The crystallinity and flexible processing of sulfur provide sulfur-polymer cement with the highest potential for short-term success via encapsulation. Long-term immobilization demands chemical stabilization, which the thermoplastic matrices do not offer. Among the properties of the remaining

Immobilization of INEL low-level radioactive wastes in ceramic containment materials

International Nuclear Information System (INIS)

Seymour, W.C.; Kelsey, P.V.

1978-11-01

INEL low-level radioactive wastes have an overall chemical composition that lends itself to self-containment in a ceramic-based material. Fewer chemical additives would be needed to process the wastes than to process high-level wastes or use a mixture containment method. The resulting forms of waste material could include a basalt-type glass or glass ceramic and a ceramic-type brick. Expected leach resistance is discussed in relationshp to data found in the literature for these materials and appears encouraging. An overview of possible processing steps for the ceramic materials is presented

Radiation damage in nuclear waste ceramics

International Nuclear Information System (INIS)

Turcotte, R.P.; Roberts, F.P.; Rusin, J.M.; Wald, J.W.

1982-01-01

The text contains a number of specific observations about the radiation-induced changes in glass, glass-ceramic, and supercalcine nuclear waste forms. Other, more general conclusions can be summarized: Radiation-induced property changes follow an exponential ingrowth curve to saturation. Actinide host phases in both crystalline waste forms become X-ray amorphous. The magnitudes of the waste-form density changes observed could not be directly related to observed changes in the primary actinide phases. Although large crystal-structure changes occur in the materials studied, obvious physical degradation was not observed

Fluorescent Lamp Glass Waste Incorporation into Clay Ceramic: A Perfect Solution

Science.gov (United States)

Morais, Alline Sardinha Cordeiro; Vieira, Carlos Maurício Fontes; Rodriguez, Rubén Jesus Sanchez; Monteiro, Sergio Neves; Candido, Veronica Scarpini; Ferreira, Carlos Luiz

2016-09-01

The mandatory use of fluorescent lamps as part of a Brazilian energy-saving program generates a huge number of spent fluorescent lamps (SFLs). After operational life, SFLs cannot be disposed as common garbage owing to mercury and lead contamination. Recycling methods separate contaminated glass tubes and promote cleaning for reuse. In this work, glass from decontaminated SFLs was incorporated into clay ceramics, not only as an environmental solution for such glass wastes and clay mining reduction but also due to technical and economical advantages. Up to 30 wt.% of incorporation, a significant improvement in fired ceramic flexural strength and a decrease in water absorption was observed. A prospective analysis showed clay ceramic incorporation as an environmentally correct and technical alternative for recycling the enormous amount of SFLs disposed of in Brazil. This could also be a solution for other world clay ceramic producers, such as US, China and some European countries.

Proceedings of the national conference on functional glasses/glass-ceramics and ceramics: souvenir

International Nuclear Information System (INIS)

2015-01-01

This conference deals with issues relevant to functional glasses and glass ceramics which are technologically important materials for lasers, radioactive waste immobilization, radiation shielding, bio-glasses etc. It covers wide range of subjects and their applications right from managing the side effects of nuclear wastes and shielding the radiation, to sol-gel based bio-glass and its composites. Papers relevant to INIS are indexed separately

Challenges in Modeling the Degradation of Ceramic Waste Forms

Energy Technology Data Exchange (ETDEWEB)

Devanathan, Ramaswami; Gao, Fei; Sun, Xin

2011-09-01

We identify the state of the art, gaps in current understanding, and key research needs in the area of modeling the long-term degradation of ceramic waste forms for nuclear waste disposition. The directed purpose of this report is to define a roadmap for Waste IPSC needs to extend capabilities of waste degradation to ceramic waste forms, which overlaps with the needs of the subconsinuum scale of FMM interests. The key knowledge gaps are in the areas of (i) methodology for developing reliable interatomic potentials to model the complex atomic-level interactions in waste forms; (ii) characterization of water interactions at ceramic surfaces and interfaces; and (iii) extension of atomic-level insights to the long time and distance scales relevant to the problem of actinide and fission product immobilization.

Challenges in Modeling the Degradation of Ceramic Waste Forms

International Nuclear Information System (INIS)

Devanathan, Ramaswami; Gao, Fei; Sun, Xin

2011-01-01

We identify the state of the art, gaps in current understanding, and key research needs in the area of modeling the long-term degradation of ceramic waste forms for nuclear waste disposition. The directed purpose of this report is to define a roadmap for Waste IPSC needs to extend capabilities of waste degradation to ceramic waste forms, which overlaps with the needs of the subconsinuum scale of FMM interests. The key knowledge gaps are in the areas of (i) methodology for developing reliable interatomic potentials to model the complex atomic-level interactions in waste forms; (ii) characterization of water interactions at ceramic surfaces and interfaces; and (iii) extension of atomic-level insights to the long time and distance scales relevant to the problem of actinide and fission product immobilization.

Plutonium-238 alpha-decay damage study of the ceramic waste form

International Nuclear Information System (INIS)

Frank, S. M.; Barber, T. L.; Cummings, D.G.; DiSanto, T.; Esh, D.W.; Giglio, J. J.; Goff, K. M.; Johnson, S.G.; Kennedy, J.R.; Jue, J-F; Noy, M.; O'Holleran, T.P.; Sinkler, W.

2006-01-01

An accelerated alpha-decay damage study of a glass-bonded sodalite ceramic waste form has recently been completed. The purpose of this study was to investigate the physical and chemical durability of the waste form after significant exposure to alpha decay. This accelerated alpha-decay study was performed by doping the ceramic waste form with 238 Pu which has a much greater specific activity than 239 Pu that is normally present in the waste form. The alpha-decay dose at the end of the four year study was approximately 1 x 10 18 alpha-decays/gram of material. An equivalent time period for a similar dose of 239 Pu would require approximately 1100 years. After four years of exposure to 238 Pu alpha decay, the investigation observed little change to the physical or chemical durability of the ceramic waste form (CWF). Specifically, the 238 Pu-loaded CWF maintained it's physical integrity, namely that the density remained constant and no cracking or phase de-bonding was observed. The materials chemical durability and phase stability also did not change significantly over the duration of the study. The only significant measured change was an increase of the unit-cell lattice parameters of the plutonium oxide and sodalite phases of the material and an increase in the release of salt components and plutonium of the waste form during leaching tests, but, as mentioned, these did not lead to any overall loss of waste form durability. The principal findings from this study are: (1) 238 Pu-loaded CWF is similar in microstructure and phase composition to referenced waste form. (2) Pu was observed primarily as oxide comprised of aggregates of nano crystals with aggregates ranging in size from submicron to twenty microns in diameter. (3) Pu phases were primarily found in the intergranular glassy regions. (4) PuO phase shows expected unit cell volume expansion due to alpha decay damage of approximately 0.7%, and the sodalite phase unit cell volume has expanded slightly by 0.3% again

Phosphate bonded ceramics as candidate final-waste-form materials

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Cunnane, J.; Sutaria, M.; Kurokawa, S.; Mayberry, J.

1994-04-01

Room-temperature setting phosphate-bonded ceramics were studied as candidate materials for stabilization of DOE low-level problem mixed wastes which cannot be treated by other established stabilization techniques. Phosphates of Mg, Mg-Na, Al and Zr were studied to stabilize ash surrogate waste containing RCRA metals as nitrates and RCRA organics. We show that for a typical loading of 35 wt.% of the ash waste, the phosphate ceramics pass the TCLP test. The waste forms have high compression strength exceeding ASTM recommendations for final waste forms. Detailed X-ray diffraction studies and differential thermal analyses of the waste forms show evidence of chemical reaction of the waste with phosphoric acid and the host matrix. The SEM studies show evidence of physical bonding. The excellent performance in the leaching tests is attributed to a chemical solidification and physical as well as chemical bonding of ash wastes in these phosphate ceramics

Application of the final flotation waste for obtaining the glass-ceramic materials

Directory of Open Access Journals (Sweden)

Cocić Mira

2017-01-01

Full Text Available This work describes the investigation of the final flotation waste (FFW, originating from the RTB Bor Company (Serbia, as the main component for the production of glass-ceramic materials. The glass-ceramics was synthesized by the sintering of FFW, mixtures of FFW with basalt (10%, 20%, and 40%, and mixtures of FFW with tuff (20% and 40%. The sintering was conducted at the different temperatures and with the different time duration in order to find the optimal composition and conditions for crystallization. The increase of temperature, from 1100 to 1480°C, and sintering time, from 4 to 6h resulted in a higher content of hematite crystal in the obtained glass-ceramic (up to 44%. The glass-ceramics sintered from pure FFW (1080°C/36h has good mechanical properties, such as high propagation speed (4500 m/s and hardness (10800 MPa, as well as very good thermal stability. The glass-ceramics obtained from mixtures shows weaker mechanical properties compared to that obtained from pure FFW. The mixtures of FFW with tuff have a significantly lower bulk density compared to other obtained glass-ceramics. Our results indicate that FFW can be applied as a basis for obtaining the construction materials. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. 176010: Composition, genesis, application, and contribution to the environmental sustainability

Alternative High-Performance Ceramic Waste Forms

Energy Technology Data Exchange (ETDEWEB)

Sundaram, S. K. [Alfred Univ., NY (United States)

2017-02-01

This final report (M5NU-12-NY-AU # 0202-0410) summarizes the results of the project titled “Alternative High-Performance Ceramic Waste Forms,” funded in FY12 by the Nuclear Energy University Program (NEUP Project # 12-3809) being led by Alfred University in collaboration with Savannah River National Laboratory (SRNL). The overall focus of the project is to advance fundamental understanding of crystalline ceramic waste forms and to demonstrate their viability as alternative waste forms to borosilicate glasses. We processed single- and multiphase hollandite waste forms based on simulated waste streams compositions provided by SRNL based on the advanced fuel cycle initiative (AFCI) aqueous separation process developed in the Fuel Cycle Research and Development (FCR&D). For multiphase simulated waste forms, oxide and carbonate precursors were mixed together via ball milling with deionized water using zirconia media in a polyethylene jar for 2 h. The slurry was dried overnight and then separated from the media. The blended powders were then subjected to melting or spark plasma sintering (SPS) processes. Microstructural evolution and phase assemblages of these samples were studied using x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersion analysis of x-rays (EDAX), wavelength dispersive spectrometry (WDS), transmission electron spectroscopy (TEM), selective area x-ray diffraction (SAXD), and electron backscatter diffraction (EBSD). These results showed that the processing methods have significant effect on the microstructure and thus the performance of these waste forms. The Ce substitution into zirconolite and pyrochlore materials was investigated using a combination of experimental (in situ XRD and x-ray absorption near edge structure (XANES)) and modeling techniques to study these single phases independently. In zirconolite materials, a transition from the 2M to the 4M polymorph was observed with increasing Ce content. The resulting

Assessment of processes, facilities, and costs for alternative solid forms for immobilization of SRP defense waste

International Nuclear Information System (INIS)

Dunson, J.B. Jr.; Eisenberg, A.M.; Schuyler, R.L. III; Haight, H.G. Jr.; Mello, V.E.; Gould, T.H. Jr.; Butler, J.L.; Pickett, J.B.

1982-03-01

A quantitative merit evaluation which assesses the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste forms is presented. The reference borosilicate glass process is rated as the simplest, followed by FUETAP concrete. The other processes evaluated in order of increasing complexity were: glass marbles in a lead matrix, high-silica glass, crystalline ceramic (Synroc-D and tailored ceramic), and coated ceramic particles. Cost appraisals are summarized for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities

Application of ceramic and glass materials in nuclear power plants

International Nuclear Information System (INIS)

Hamnabard, Z.

2008-01-01

Ceramic and glass are high temperature materials that can be used in many fields of application in nuclear industries. First, it is known that nuclear fuel UO 2 is a ceramic material. Also, ability to absorb neutrons without forming long lived radio-nuclides make the non-oxide ceramics attractive as an absorbent for neutron radiation arising in nuclear power plants. Glass-ceramic materials are a new type of ceramic that produced by the controlled nucleation and crystallization of glass, and have several advantages such as very low or null porosity, uniformity of microstructure, high chemical resistance etc. over conventional powder processed ceramics. These ceramic materials are synthesized in different systems based on their properties and applications. In nuclear industries, those are resistant to leaching and radiation damage for thousands of years, Such as glass-ceramics designed for radioactive waste immobilization and machinable glass-ceramics are used. This article introduces requirements of different glass and ceramic materials used in nuclear power plants and have been focused on developments in properties and application of them

Tests with ceramic waste form materials made by pressureless consolidation

International Nuclear Information System (INIS)

Lewis, M. A.; Hash, M. C.; Hebden, A. S.; Ebert, W. L.

2002-01-01

A multiphase waste form referred to as the ceramic waste form (CWF) will be used to immobilize radioactively contaminated salt wastes recovered after the electrometallurgical treatment of spent sodium-bonded nuclear fuel. The CWF is made by first occluding salt in zeolite and then encapsulating the zeolite in a borosilicate binder glass. A variety of surrogate CWF materials were made using pressureless consolidation (PC) methods for comparison with CWF consolidated using a hot isostatic press (HIP) method and to study the effects of glass/zeolite batching ratio and processing conditions on the physical and chemical properties of the resulting materials. The data summarized in this report will also be used to support qualification of the PC CWF for disposal in the proposed federal high-level radioactive waste repository at Yucca Mountain. The phase composition and microstructure of HIP CWF and PC CWF are essentially identical: both are composed of about 70% sodalite, 25% binder glass, and a 5% total of inclusion phases (halite, nepheline, and various oxides and silicates). The primary difference is that PC CWF materials have higher porosities than HIP CWFs. The product consistency test (PCT) that was initially developed to monitor homogeneous glass waste forms was used to measure the chemical durabilities of the CWF materials. Series of replicate tests with several PC CWF materials indicate that the PCT can be conducted with the same precision with CWF materials as with borosilicate glasses. Short-term (7-day) PCTs were used to evaluate the repeatability of making the PC CWF and the effects of the glass/zeolite mass ratio, process temperature, and processing time on the chemical durability. Long-term (up to 1 year) PCTs were used to compare the durabilities of HIP and PC CWFs and to estimate the apparent solubility limit for the PC CWF that is needed for modeling. The PC and HIP CWF materials had similar disabilities, based on the release of silicon in long

Glass-ceramic nuclear waste forms obtained by crystallization of SiO 2-Al 2O 3-CaO-ZrO 2-TiO 2 glasses containing lanthanides (Ce, Nd, Eu, Gd, Yb) and actinides (Th): Study of the crystallization from the surface

Science.gov (United States)

Loiseau, P.; Caurant, D.

2010-07-01

Glass-ceramic materials containing zirconolite (nominally CaZrTi 2O 7) crystals in their bulk can be envisaged as potential waste forms for minor actinides (Np, Am, Cm) and Pu immobilization. In this study such matrices are synthesized by crystallization of SiO 2-Al 2O 3-CaO-ZrO 2-TiO 2 glasses containing lanthanides (Ce, Nd, Eu, Gd, Yb) and actinides (Th) as surrogates. A thin partially crystallized layer containing titanite and anorthite (nominally CaTiSiO 5 and CaAl 2Si 2O 8, respectively) growing from glass surface is also observed. The effect of the nature and concentration of surrogates on the structure, the microstructure and the composition of the crystals formed in the surface layer is presented in this paper. Titanite is the only crystalline phase able to significantly incorporate trivalent lanthanides whereas ThO 2 precipitates in the layer. The crystal growth thermal treatment duration (2-300 h) at high temperature (1050-1200 °C) is shown to strongly affect glass-ceramics microstructure. For the system studied in this paper, it appears that zirconolite is not thermodynamically stable in comparison with titanite growing form glass surface. Nevertheless, for kinetic reasons, such transformation (i.e. zirconolite disappearance to the benefit of titanite) is not expected to occur during interim storage and disposal of the glass-ceramic waste forms because their temperature will never exceed a few hundred degrees.

Evaluation of final waste forms and recommendations for baseline alternatives to grout and glass

International Nuclear Information System (INIS)

Bleier, A.

1997-09-01

An assessment of final waste forms was made as part of the Federal Facilities Compliance Agreement/Development, Demonstration, Testing, and Evaluation (FFCA/DDT ampersand E) Program because supplemental waste-form technologies are needed for the hazardous, radioactive, and mixed wastes of concern to the Department of Energy and the problematic wastes on the Oak Ridge Reservation. The principal objective was to identify a primary waste-form candidate as an alternative to grout (cement) and glass. The effort principally comprised a literature search, the goal of which was to establish a knowledge base regarding four areas: (1) the waste-form technologies based on grout and glass, (2) candidate alternatives, (3) the wastes that need to be immobilized, and (4) the technical and regulatory constraints on the waste-from technologies. This report serves, in part, to meet this goal. Six families of materials emerged as relevant; inorganic, organic, vitrified, devitrified, ceramic, and metallic matrices. Multiple members of each family were assessed, emphasizing the materials-oriented factors and accounting for the fact that the two most prevalent types of wastes for the FFCA/DDT ampersand E Program are aqueous liquids and inorganic sludges and solids. Presently, no individual matrix is sufficiently developed to permit its immediate implementation as a baseline alternative. Three thermoplastic materials, sulfur-polymer cement (inorganic), bitumen (organic), and polyethylene (organic), are the most technologically developed candidates. Each warrants further study, emphasizing the engineering and economic factors, but each also has limitations that regulate it to a status of short-term alternative. The crystallinity and flexible processing of sulfur provide sulfur-polymer cement with the highest potential for short-term success via encapsulation. Long-term immobilization demands chemical stabilization, which the thermoplastic matrices do not offer. Among the properties of the

Improved polyphase ceramic form for high-level defense nuclear waste

International Nuclear Information System (INIS)

Harker, A.B.; Morgan, P.E.D.; Clarke, D.R.; Flintoff, J.J.; Shaw, T.M.

1983-01-01

An improved ceramic nuclear waste form and fabrication process have been developed using simulated Savannah River Plant defense high-level waste compositions. The waste form provides flexibility with respect to processing conditions while exhibiting superior resistance to ground water leaching than other currently proposed forms. The ceramic, consolidated by hot-isostatic pressing at 1040 0 C and 10,000 psi, is composed of six major phases, nepheline, zirconolite, a murataite-type cubic phase, magnetite-type spinel, a magnetoplumbite solid solution, and perovskite. The waste form provides multiple crystal lattice sites for the waste elements, minimizes amorphous intergranular material, and can accommodate waste loadings in excess of 60 wt %. The fabrication of the ceramic can be accomplished with existing manufacturing technology and eliminates the effects of radionuclide volatilization and off-gas induced corrosion experienced with the molten processes for vitreous form production

Process and equipment qualification of the ceramic and metal waste forms for spent fuel treatment

International Nuclear Information System (INIS)

Marsden, Ken; Knight, Collin; Bateman, Kenneth; Westphal, Brian; Lind, Paul

2005-01-01

The electrometallurgical process for treating sodium-bonded spent metallic fuel at the Materials and Fuels Complex of the Idaho National Laboratory separates actinides and partitions fission products into two waste forms. The first is the metal waste form, which is primarily composed of stainless steel from the fuel cladding. This stainless steel is alloyed with 15w% zirconium to produce a very corrosion-resistant metal which binds noble metal fission products and residual actinides. The second is the ceramic waste form which stabilizes fission product-loaded chloride salts in a sodalite and glass composite. These two waste forms will be packaged together for disposal at the Yucca Mountain repository. Two production-scale metal waste furnaces have been constructed. The first is in a large argon-atmosphere glovebox and has been used for equipment qualification, process development, and process qualification - the demonstration of process reliability for production of the DOE-qualified metal waste form. The second furnace will be transferred into a hot cell for production of metal waste. Prototype production-scale ceramic waste equipment has been constructed or procured; some equipment has been qualified with fission product-loaded salt in the hot cell. Qualification of the remaining equipment with surrogate materials is underway. (author)

Selection of a glass-ceramic formulation to immobilize fluorinel- sodium calcine

International Nuclear Information System (INIS)

Staples, B.A.; Wood, H.C.

1994-12-01

One option for immobilizing calcined high level wastes produced by nuclear fuel reprocessing activities at the Idaho Chemical Processing Plant (ICPP) is conversion to a glass-ceramic form through hot isostatic pressing. Calcines exist in several different chemical compositions, and thus candidate formulations have been developed for converting each to glass-ceramic forms which are potentially resistant to aqueous corrosion and stable enough to qualify for repository storage. Fluorinel/Na, a chemically complex calcine type, is one of the types being stored at ICPP, and development efforts have identified three formulations with potential for immobilizing it. These are a glass forming additive that uses aluminum metal to enhance reactivity, a second glass forming additive that uses titanium metal to enhance reactivity and a third that uses not only a combination of silicon and titanium metals but enough phosphorous pentoxide to form a calcium phosphate host phase in the glass-ceramic product. Glass-ceramics of each formulation performed well in restricted characterization tests. However, none of the three was subjected to rigorous testing that would provide information on whether each was processable, that is able to retain favorable characteristics over a practical range of processing conditions

Thermodynamic and Microstructural Mechanisms in the Corrosion of Advanced Ceramic Tc-bearing Waste Forms and Thermophysical Properties

Energy Technology Data Exchange (ETDEWEB)

Hartmann, Thomas [Univ. of Nevada, Las Vegas, NV (United States). Dept. of Mechanical Engineering

2017-09-01

Technetium-99 (Tc, t_1/2 = 2.13x10⁵ years) is a challenge from a nuclear waste perspective and is one of the most abundant, long-lived radioisotopes found in used nuclear fuel (UNF). Within the Hanford Tank Waste Treatment and Immobilization Plant, technetium volatilizes at typical glass melting temperature, is captured in the off-gas treatment system and recycled back into the feed to eventually increase Tc-loadings of the glass. The aim of this NEUP project was to provide an alternative strategy to immobilize fission technetium as durable ceramic waste form and also to avoid the accumulation of volatile technetium within the off gas melter system in the course of vitrifying radioactive effluents in a ceramic melter. During this project our major attention was turned to the fabrication of chemical durable mineral phases where technetium is structurally bond entirely as tetravalent cation. These mineral phases will act as the primary waste form with optimal waste loading and superior resistance against leaching and corrosion. We have been very successful in fabricating phase-pure micro-gram amounts of lanthanide-technetium pyrochlores by dry-chemical synthesis. However, upscaling to a gram-size synthesis route using either dry- or wet-chemical processing was not always successful, but progress can be reported on a variety of aspects. During the course of this 5-year NEUP project (including a 2-year no-cost extension) we have significantly enhanced the existing knowledge on the fabrication and properties of ceramic technetium waste forms.

Immobilization in ceramic waste forms of the residues from treatment of mixed wastes

International Nuclear Information System (INIS)

Oversby, V.M.; van Konynenburg, R.A.; Glassley, W.E.; Curtis, P.G.

1993-11-01

The Environmental Restoration and Waste Management Applied Technology Program at LLNL is developing a Mixed Waste Management Facility to demonstrate treatment technologies that provide an alternative to incineration. As part of that program, we are developing final waste forms using ceramic processing methods for the immobilization of the treatment process residues. The ceramic phase assemblages are based on using Synroc D as a starting point and varying the phase assemblage to accommodate the differences in chemistry between the treatment process residues and the defense waste for which Synroc D was developed. Two basic formulations are used, one for low ash residues resulting from treatment of organic materials contaminated with RCRA metals, and one for high ash residues generated from the treatment of plastics and paper products. Treatment process residues are mixed with ceramic precursor materials, dried, calcined, formed into pellets at room temperature, and sintered at 1150 to 1200 degrees C to produce the final waste form. This paper discusses the chemical composition of the waste streams and waste forms, the phase assemblages that serve as hosts for inorganic waste elements, and the changes in waste form characteristics as a function of variation in process parameters

Industrial ceramics - Properties, forming and applications

International Nuclear Information System (INIS)

Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

2013-01-01

After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

Sodium aluminum-iron phosphate glass-ceramics for immobilization of lanthanide oxide wastes from pyrochemical reprocessing of spent nuclear fuel

Science.gov (United States)

Stefanovsky, S. V.; Stefanovsky, O. I.; Kadyko, M. I.; Nikonov, B. S.

2018-03-01

Sodium aluminum (iron) phosphate glass ceramics containing of up to 20 wt.% rare earth (RE) oxides simulating pyroprocessing waste were produced by melting at 1250 °C followed by either quenching or slow cooling to room temperature. The iron-free glass-ceramics were composed of major glass and minor phosphotridymite and monazite. The iron-bearing glass-ceramics were composed of major glass and minor monazite and Na-Al-Fe orthophosphate at low waste loadings (5-10 wt.%) and major orthophosphate and minor monazite as well as interstitial glass at high waste loadings (15-20 wt.%). Slowly cooled samples contained higher amount of crystalline phases than quenched ones. Monazite is major phase for REs. Leach rates from the materials of major elements (Na, Al, Fe, P) are 10-5-10-7 g cm-2 d-1, RE elements - lower than 10-5 g cm-2 d-1.

High-level waste-form-product performance evaluation

International Nuclear Information System (INIS)

Bernadzikowski, T.A.; Allender, J.S.; Stone, J.A.; Gordon, D.E.; Gould, T.H. Jr.; Westberry, C.F. III.

1982-01-01

Seven candidate waste forms were evaluated for immobilization and geologic disposal of high-level radioactive wastes. The waste forms were compared on the basis of leach resistance, mechanical stability, and waste loading. All forms performed well at leaching temperatures of 40, 90, and 150 0 C. Ceramic forms ranked highest, followed by glasses, a metal matrix form, and concrete. 11 tables

Molecular Environmental Science Using Synchrotron Radiation: Chemistry and Physics of Waste Form Materials

Energy Technology Data Exchange (ETDEWEB)

Lindle, Dennis W.

2011-04-21

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization. Specially formulated glass compositions and ceramics such as pyrochlores and apatites are the main candidates for these wastes. An important consideration linked to the durability of waste-form materials is the local structure around the waste components. Equally important is the local structure of constituents of the glass and ceramic host matrix. Knowledge of the structure in the waste-form host matrices is essential, prior to and subsequent to waste incorporation, to evaluate and develop improved waste-form compositions based on scientific considerations. This project used the soft-x-ray synchrotron-radiation-based technique of near-edge x-ray-absorption fine structure (NEXAFS) as a unique method for investigating oxidation states and structures of low-Z elemental constituents forming the backbones of glass and ceramic host matrices for waste-form materials. In addition, light metal ions in ceramic hosts, such as titanium, are also ideal for investigation by NEXAFS in the soft-x-ray region. Thus, one of the main objectives was to understand outstanding issues in waste-form science via NEXAFS investigations and to translate this understanding into better waste-form materials, followed by eventual capability to investigate “real” waste-form materials by the same methodology. We conducted several detailed structural investigations of both pyrochlore ceramic and borosilicate-glass materials during the project and developed improved capabilities at Beamline 6.3.1 of the Advanced Light Source (ALS) to perform the studies.

Alternative-waste-form evaluation for Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Gould, T.H. Jr.; Crandall, J.L.

1982-01-01

Results of the waste form evaluation are summarized as: risks of human exposure are comparable and extremely small for either borosilicate glass or Synroc ceramic. Waste form properties are more than adequate for either form. The waste form decision can therefore be made on the basis of practicality and cost effectiveness. Synroc offers lower costs for transportation and emplacement. The borosilicate glass form offers the lowest total disposal cost, much simpler and less costly production, an established and proven process, lower future development costs, and an earlier startup of the DWPF

Waste Not, Want Not: An Inexpensive Glass-Ceramic from Waste

Czech Academy of Sciences Publication Activity Database

Wu, J. P.; Rawlings, R. D.; Boccaccini, A. R.; Dlouhý, Ivo; Chlup, Zdeněk

2006-01-01

Roč. 85, č. 5 (2006), s. 29-32 ISSN 0002-7812 R&D Projects: GA ČR(CZ) GA106/05/0495 Institutional research plan: CEZ:AV0Z20410507 Keywords : glass ceramic s * fracture toughness * flexural strength Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 0.210, year: 2006 http://www. ceramic bulletin.org/2006-05.asp

Plutonium and surrogate fission products in a composite ceramic waste form

International Nuclear Information System (INIS)

Esh, D. W.; Frank, S. M.; Goff, K. M.; Johnson, S. G.; Moschetti, T. L.; O'Holleran, T.

1999-01-01

Argonne National Laboratory is developing a ceramic waste form to immobilize salt containing fission products and transuranic elements. Preliminary results have been presented for ceramic waste forms containing surrogate fission products such as cesium and the lanthanides. In this work results from scanning electron microscopy/energy dispersive spectroscopy and x-ray diffraction are presented in greater detail for ceramic waste forms containing surrogate fission products. Additionally, results for waste forms containing plutonium and surrogate fission products are presented. Most of the surrogate fission products appear to be silicates or aluminosilicates whereas the plutonium is usually found in an oxide form. There is also evidence for the presence of plutonium within the sodalite phase although the chemical speciation of the plutonium is not known

Evaluation and selection of candidate high-level waste forms

International Nuclear Information System (INIS)

1982-03-01

Seven candidate waste forms being developed under the direction of the Department of Energy's National High-Level Waste (HLW) Technology Program, were evaluated as potential media for the immobilization and geologic disposal of high-level nuclear wastes. The evaluation combined preliminary waste form evaluations conducted at DOE defense waste-sites and independent laboratories, peer review assessments, a product performance evaluation, and a processability analysis. Based on the combined results of these four inputs, two of the seven forms, borosilicate glass and a titanate based ceramic, SYNROC, were selected as the reference and alternative forms for continued development and evaluation in the National HLW Program. Both the glass and ceramic forms are viable candidates for use at each of the DOE defense waste-sites; they are also potential candidates for immobilization of commercial reprocessing wastes. This report describes the waste form screening process, and discusses each of the four major inputs considered in the selection of the two forms

Effects of waste content of glass waste forms on Savannah River high-level waste disposal costs

International Nuclear Information System (INIS)

McDonell, W.R.; Jantzen, C.M.

1985-01-01

Effects of the waste content of glass waste forms of Savannah River high-level waste disposal costs are evaluated by their impact on the number of waste canisters produced. Changes in waste content affect onsite Defense Waste Processing Facility (DWPF) costs as well as offsite shipping and repository emplacement charges. A nominal 1% increase over the 28 wt % waste loading of DWPF glass would reduce disposal costs by about $50 million for Savannah River wastes generated to the year 2000. Waste form modifications under current study include adjustments of glass frit content to compensate for added salt decontamination residues and increased sludge loadings in the DWPF glass. Projected cost reductions demonstrate significant incentives for continued optimization of the glass waste loadings. 13 refs., 3 figs., 3 tabs

Summary of INEL research on the iron-enriched basalt waste form

International Nuclear Information System (INIS)

Reimann, G.A.; Grandy, J.D.; Eddy, T.L.; Anderson, G.L.

1992-01-01

This report summarizes the knowledge base on the iron-enriched basalt (IEB) waste form developed at the Idaho National Engineering Laboratory (INEL) during 1979--1982. The results presented discuss the applicability of IEB in converting retrieved transuranic (TRU) waste from INEL's Radioactive Waste Management Complex (RWMC) into a vitreous/ceramic (glassy/rock) stable waste form suitable for permanent disposal in an appropriate repository, such as the Waste Isolation Pilot Plant (WIPP) in New Mexico. Borosilicate glass (BSG), the approved high-level waste form, appears unsuited for this application. Melting the average waste-soil mix from the RWMC produces the IEB composition and attempting to convert IEB to the BSG composition would require additions of substantial B 2 0 3 , Na, and SiO 2 (glass frit). IEB requires processing temperatures of 1400 to 1600 degrees C, depending upon the waste composition. Production of the IEB waste form, using Joule heated melters, has proved difficult in the past because of electrode and refractory corrosion problems associated with the high temperature melts. Higher temperature electric melters (arc and plasma) are available to produce this final waste form. Past research focused on extensive slag property measurements, waste form leachability tests, mechanical, composition, and microstructure evaluations, as well as a host of experiments to improve production of the waste form. Past INEL studies indicated that the IEB glass-ceramic is a material that will accommodate and stabilize a wide range of heterogeneous waste materials, including long lived radionuclides and scrap metals, while maintaining a superior level of chemical and physical performance characteristics. Controlled cooling of the molten IEB and subsequent heat treatment will produce a glass-ceramic waste form with superior leach resistance

Molecular Environmental Science Using Synchrotron Radiation: Chemistry and Physics of Waste Form Materials. Final Report

International Nuclear Information System (INIS)

Lindle, Dennis W.

2011-01-01

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization. Specially formulated glass compositions and ceramics such as pyrochlores and apatites are the main candidates for these wastes. An important consideration linked to the durability of waste-form materials is the local structure around the waste components. Equally important is the local structure of constituents of the glass and ceramic host matrix. Knowledge of the structure in the waste-form host matrices is essential, prior to and subsequent to waste incorporation, to evaluate and develop improved waste-form compositions based on scientific considerations. This project used the soft-x-ray synchrotron-radiation-based technique of near-edge x-ray-absorption fine structure (NEXAFS) as a unique method for investigating oxidation states and structures of low-Z elemental constituents forming the backbones of glass and ceramic host matrices for waste-form materials. In addition, light metal ions in ceramic hosts, such as titanium, are also ideal for investigation by NEXAFS in the soft-x-ray region. Thus, one of the main objectives was to understand outstanding issues in waste-form science via NEXAFS investigations and to translate this understanding into better waste-form materials, followed by eventual capability to investigate 'real' waste-form materials by the same methodology. We conducted several detailed structural investigations of both pyrochlore ceramic and borosilicate-glass materials during the project and developed improved capabilities at Beamline 6.3.1 of the Advanced Light Source (ALS) to perform the studies.

Alternative solid forms for Savannah River Plant defense waste

International Nuclear Information System (INIS)

Stone, J.A.; Goforth, S.T.; Smith, P.K.

1980-01-01

Solid forms and processes were evaluated for immobilization of SRP high-level radioactive waste, which contains bulk chemicals such as hydrous iron and aluminium oxides. Borosilicate glass currently is the best overall choice. High-silica glass, tailored ceramics, and coated ceramics are potentially superior products, but require more difficult processes

Properties of sintered glass-ceramics prepared from plasma vitrified air pollution control residues

International Nuclear Information System (INIS)

Roether, J.A.; Daniel, D.J.; Amutha Rani, D.; Deegan, D.E.; Cheeseman, C.R.; Boccaccini, A.R.

2010-01-01

Air pollution control (APC) residues, obtained from a major UK energy from waste (EfW) plant, processing municipal solid waste, have been blended with silica and alumina and melted using DC plasma arc technology. The glass produced was crushed, milled, uni-axially pressed and sintered at temperatures between 750 and 1150 deg. C, and the glass-ceramics formed were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical properties assessed included Vickers's hardness, flexural strength, Young's modulus and thermal shock resistance. The optimum sintering temperature was found to be 950 deg. C. This produced a glass-ceramic with high density (∼2.58 g/cm 3 ), minimum water absorption (∼2%) and relatively high mechanical strength (∼81 ± 4 MPa). Thermal shock testing showed that 950 deg. C sintered samples could withstand a 700 deg. C quench in water without micro-cracking. The research demonstrates that glass-ceramics can be readily formed from DC plasma treated APC residues and that these have comparable properties to marble and porcelain. This novel approach represents a technically and commercially viable treatment option for APC residues that allow the beneficial reuse of this problematic waste.

Preliminary evaluation of alternative forms for immobilization of Hanford high-level defense wastes

International Nuclear Information System (INIS)

Schulz, W.W.; Beary, M.M.; Gallagher, S.A.; Higley, B.A.; Johnston, R.G.; Jungfleisch, F.M.; Kupfer, M.J.; Palmer, R.A.; Watrous, R.A.; Wolf, G.A.

1980-09-01

A preliminary evaluation of solid waste forms for immobilization of Hanford high-level radioactive defense wastes is presented. Nineteen different waste forms were evaluated and compared to determine their applicability and suitability for immobilization of Hanford salt cake, sludge, and residual liquid. This assessment was structured to address waste forms/processes for several different leave-retrieve long-term Hanford waste management alternatives which give rise to four different generic fractions: (1) sludge plus long-lived radionuclide concentrate from salt cake and residual liquid; (2) blended wastes (salt cake plus sludge plus residual liquid); (3) residual liquid; and (4) radionuclide concentrate from residual liquid. Waste forms were evaluated and ranked on the basis of weighted ratings of seven waste form and seven process characteristics. Borosilicate Glass waste forms, as marbles or monoliths, rank among the first three choices for fixation of all Hanford high-level wastes (HLW). Supergrout Concrete (akin to Oak Ridge National Laboratory Hydrofracture Process concrete) and Bitumen, low-temperature waste forms, rate high for bulk disposal immobilization of high-sodium blended wastes and residual liquid. Certain multi-barrier (e.g., Coated Ceramic) and ceramic (SYNROC Ceramic, Tailored Ceramics, and Supercalcine Ceramic) waste forms, along with Borosilicate Glass, are rated as the most satisfactory forms in which to incorporate sludges and associated radionuclide concentrates. The Sol-Gel process appears superior to other processes for manufacture of a generic ceramic waste form for fixation of Hanford sludge. Appropriate recommendations for further research and development work on top ranking waste forms are made

Plan for glass waste form testing for NNWSI [Nevada Nuclear Waste Storage Investigations

International Nuclear Information System (INIS)

Aines, R.D.

1987-09-01

The purpose of glass waste form testing is to determine the rate of release of radionuclides from breached glass waste containers. This information will be used to qualify glass waste forms with respect to the release requirements. It will be the basis of the source term from glass waste for repository performance assessment modeling. This information will also serve as part of the source term in the calculation of cumulative releases after 100,000 years in the site evaluation process. It will also serve as part of the source term input for calculation of cumulative releases to the accessible environment for 10,000 years after disposal, to determine compliance with EPA regulations. This investigation will provide data to resolve information needs. Information about the waste forms which is provided by the producer will be accumulated and evaluated; the waste form will be tested, properties determined, and mechanisms of degradation determined; and models providing long-term evaluation of release rates designed and tested. 23 refs

[gamma]-Wollastonite Precipitated Glass-Ceramic Synthesized from Waste Granite. Mikageishi kara sakusei shita [gamma]-uorasutonaito sekishutsu kesshoka garasu

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Minoru.; Suzuki, Shigeru. (The Tokyo Metropolitan Industrial Tecnology Research Institute, Tokyo (Japan))

1999-07-01

Manufacturing process of glass-ceramic produced from waste granite was investigated for use as a construction material. Waste stone crushing is usually difficult so waste stone is heated to 700 degree C in an electric furnace, then cooled rapidly ith water. Successively, the stone is crushed into particles smaller than 297 [mu]m. Crushing and classification is repeated until over 90% of the waste stone product is reduced into fine particles. Batches were prepared y mixing a mass ratioof 100 fine particles waste stone, 50-60 limestone (CaCO[sub 3]), 5-15 soda-ash (Na[sub 2]CO[sub 3]), 3-8 anhydrous sodium sulfate (Na[sub 2]SO[sub 4]), 0.7-1.5 graphite (C) and 0-4 zine oxide (ZnO). Black glass was produced by melting the batch at 1450 degree C in an electric furnace, and allowed to flow on a steel plate. To from a nucleation, this glass was reheated at 850 degree C for 1 h and reheated at 1050 degree C for 2 h to from a glass-ceramic. Results of scanning electron microscope observation and powder X-ray diffraction of the obtained glass-ceramic showed [gamma]-wollastonite (CaO[center dot]SiO[sub 2]) to be main crystal structure; this is composed of about 2-3 [mu]m prismateic crystals that are homogeneously entangled. (author)

{gamma}-Wollastonite Precipitated Glass-Ceramic Synthesized from Waste Granite; Mikageishi kara sakusei shita {gamma}-uorasutonaito sekishutsu kesshoka garasu

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Minoru.; Suzuki, Shigeru. [The Tokyo Metropolitan Industrial Tecnology Research Institute, Tokyo (Japan)

1999-07-01

Manufacturing process of glass-ceramic produced from waste granite was investigated for use as a construction material. Waste stone crushing is usually difficult so waste stone is heated to 700 degree C in an electric furnace, then cooled rapidly ith water. Successively, the stone is crushed into particles smaller than 297 {mu}m. Crushing and classification is repeated until over 90% of the waste stone product is reduced into fine particles. Batches were prepared y mixing a mass ratioof 100 fine particles waste stone, 50-60 limestone (CaCO{sub 3}), 5-15 soda-ash (Na{sub 2}CO{sub 3}), 3-8 anhydrous sodium sulfate (Na{sub 2}SO{sub 4}), 0.7-1.5 graphite (C) and 0-4 zine oxide (ZnO). Black glass was produced by melting the batch at 1450 degree C in an electric furnace, and allowed to flow on a steel plate. To from a nucleation, this glass was reheated at 850 degree C for 1 h and reheated at 1050 degree C for 2 h to from a glass-ceramic. Results of scanning electron microscope observation and powder X-ray diffraction of the obtained glass-ceramic showed {gamma}-wollastonite (CaO{center_dot}SiO{sub 2}) to be main crystal structure; this is composed of about 2-3 {mu}m prismateic crystals that are homogeneously entangled. (author)

Direct conversion of plutonium metal, scrap, residue, and transuranic waste to glass

International Nuclear Information System (INIS)

Forsberg, C.W.; Beahm, E.C.; Parker, G.W.; Malling, J.F.; Rudolph, J.

1995-01-01

A method for the direct conversion of metals, ceramics, organics, and amorphous solids to borosilicate glass has been invented. The process is called the Glass Material Oxidation and Dissolution System (GMODS). Traditional glass-making processes can convert only oxide materials to glass. However, many wastes contain complex mixtures of metals, ceramics, organics, and amorphous solids. Conversion of such mixtures to oxides followed by their conversion to glass is often impractical. GMODS may create a practical method to convert such mixtures to glass. Plutonium-containing materials (PCMS) exist in many forms, including metals, ceramics, organics, amorphous solids, and mixtures thereof. These PCMs vary from plutonium metal to filters made of metal, organic binders, and glass fibers. For storage and/or disposal of PCMS, it is desirable to convert PCMs to borosilicate glass. Borosilicate glass is the preferred repository waste form for high-level waste (HLW) because of its properties. PCMs converted to a transuranic borosilicate homogeneous glass would easily pass all waste acceptance and storage criteria. Conversion of PCMs to a glass would also simplify safeguards by conversion of heterogeneous PCMs to homogeneous glass. Thermodynamic calculations and proof-of-principle experiments on the GMODS process with cerium (plutonium surrogate), uranium, stainless steel, aluminum, Zircaloy-2, and carbon were successfully conducted. Initial analysis has identified potential flowsheets and equipment. Major unknowns remain, but the preliminary data suggests that GMODS may be a major new treatment option for PCMs

Dense and porous glass and glass ceramics from natural and waste raw materials

OpenAIRE

Marangoni, Mauro

2016-01-01

The main goal of the herewith presented research activities was to develop innovative processes and materials for building applications adapted to the needs of Saudi Arabia according to the information exchanged with the partners from KACST (King Abdulaziz City of Science and Technology). The research activity focused on the development of a wide range of ceramic components via sinter-crystallization of glasses produced from waste (fly ash, slag, sludge) with or without the addition of vit...

Development of solid radionuclide waste forms in the United States

International Nuclear Information System (INIS)

Crandall, J.L.

1979-01-01

New ways of reworking the wastes require a new classification in terms of the final waste forms. This paper surveys the candidate forms: encapsulation binders, in-place solidification waste forms, glass and ceramic waste forms, mineral waste forms, matrix waste forms, gaseous waste forms (fixation), and canisters and engineered barriers. Participants in the US-high-level waste form development program are listed. Requirements and selection of waste forms are also discussed. 26 references

Fabrication and characterization of bioactive glass-ceramic using soda-lime-silica waste glass.

Science.gov (United States)

Abbasi, Mojtaba; Hashemi, Babak

2014-04-01

Soda-lime-silica waste glass was used to synthesize a bioactive glass-ceramic through solid-state reactions. In comparison with the conventional route, that is, the melt-quenching and subsequent heat treatment, the present work is an economical technique. Structural and thermal properties of the samples were examined by X-ray diffraction (XRD) and differential thermal analysis (DTA). The in vitro test was utilized to assess the bioactivity level of the samples by Hanks' solution as simulated body fluid (SBF). Bioactivity assessment by atomic absorption spectroscopy (AAS) and scanning electron microscopy (SEM) was revealed that the samples with smaller amount of crystalline phase had a higher level of bioactivity. Copyright © 2014 Elsevier B.V. All rights reserved.

Molecular environmental science using synchrotron radiation: Chemistry and physics of waste form materials

International Nuclear Information System (INIS)

Lindle, Dennis W.; Shuh, David K.

2005-01-01

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization [1]. Specially formulated glass compositions, many of which have been derived from glass developed for commercial purposes, and ceramics such as pyrochlores and apatites, will be the main recipients for these wastes. The performance characteristics of waste-form glasses and ceramics are largely determined by the loading capacity for the waste constituents (radioactive and non-radioactive) and the resultant chemical and radiation resistance of the waste-form package to leaching (durability). There are unique opportunities for the use of near-edge soft-x-ray absorption fine structure (NEXAFS) spectroscopy to investigate speciation of low-Z elements forming the backbone of waste-form glasses and ceramics. Although nuclear magnetic resonance (NMR) is the primary technique employed to obtain speciation information from low-Z elements in waste forms, NMR is incompatible with the metallic impurities contained in real waste and is thus limited to studies of idealized model systems. In contrast, NEXAFS can yield element-specific speciation information from glass constituents without sensitivity to paramagnetic species. Development and use of NEXAFS for eventual studies of real waste glasses has significant implications, especially for the low-Z elements comprising glass matrices [5-7]. The NEXAFS measurements were performed at Beamline 6.3.1, an entrance-slitless bend-magnet beamline operating from 200 eV to 2000 eV with a Hettrick-Underwood varied-line-space (VLS) grating monochromator, of the Advanced Light Source (ALS) at LBNL. Complete characterization and optimization of this beamline was conducted to enable high-performance measurements

Molecular environmental science using synchrotron radiation:Chemistry and physics of waste form materials

Energy Technology Data Exchange (ETDEWEB)

Lindle, Dennis W.; Shuh, David K.

2005-02-28

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization [1]. Specially formulated glass compositions, many of which have been derived from glass developed for commercial purposes, and ceramics such as pyrochlores and apatites, will be the main recipients for these wastes. The performance characteristics of waste-form glasses and ceramics are largely determined by the loading capacity for the waste constituents (radioactive and non-radioactive) and the resultant chemical and radiation resistance of the waste-form package to leaching (durability). There are unique opportunities for the use of near-edge soft-x-ray absorption fine structure (NEXAFS) spectroscopy to investigate speciation of low-Z elements forming the backbone of waste-form glasses and ceramics. Although nuclear magnetic resonance (NMR) is the primary technique employed to obtain speciation information from low-Z elements in waste forms, NMR is incompatible with the metallic impurities contained in real waste and is thus limited to studies of idealized model systems. In contrast, NEXAFS can yield element-specific speciation information from glass constituents without sensitivity to paramagnetic species. Development and use of NEXAFS for eventual studies of real waste glasses has significant implications, especially for the low-Z elements comprising glass matrices [5-7]. The NEXAFS measurements were performed at Beamline 6.3.1, an entrance-slitless bend-magnet beamline operating from 200 eV to 2000 eV with a Hettrick-Underwood varied-line-space (VLS) grating monochromator, of the Advanced Light Source (ALS) at LBNL. Complete characterization and optimization of this beamline was conducted to enable high-performance measurements.

Characterization of a glass-bonded ceramic waste form loaded with U and Pu

International Nuclear Information System (INIS)

Sinkler, W.; O'Holleran, T. P.; Frank, S. M.; Richmann, M. K.; Johnson, S. G.

1999-01-01

This paper presents microscopic characterization of four samples of a ceramic waste form (CWF) developed for disposal of actinide-containing electrorefiner salts. The four samples were prepared to investigate the influence of water content and the Pu:U ratio on CWF microstructure and performance. While the overall phase content is not strongly influenced by either variable, the presence of water in the initial zeolite has a detectable effect on CWF microstructure. It is found to influence the distribution of the major actinide host phase, a (U,Pu)O 2 mixed oxide

Properties of sintered glass-ceramics prepared from plasma vitrified air pollution control residues

Energy Technology Data Exchange (ETDEWEB)

Roether, J.A.; Daniel, D.J. [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom); Amutha Rani, D. [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom); Department of Civil and Environmental Engineering, Imperial College London, London SW7 2AZ (United Kingdom); Deegan, D.E. [Tetronics Ltd., Swindon, Wiltshire SN3 4DE (United Kingdom); Cheeseman, C.R., E-mail: c.cheeseman@imperial.ac.uk [Department of Civil and Environmental Engineering, Imperial College London, London SW7 2AZ (United Kingdom); Boccaccini, A.R., E-mail: a.boccaccini@imperial.ac.uk [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom)

2010-01-15

Air pollution control (APC) residues, obtained from a major UK energy from waste (EfW) plant, processing municipal solid waste, have been blended with silica and alumina and melted using DC plasma arc technology. The glass produced was crushed, milled, uni-axially pressed and sintered at temperatures between 750 and 1150 deg. C, and the glass-ceramics formed were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical properties assessed included Vickers's hardness, flexural strength, Young's modulus and thermal shock resistance. The optimum sintering temperature was found to be 950 deg. C. This produced a glass-ceramic with high density ({approx}2.58 g/cm{sup 3}), minimum water absorption ({approx}2%) and relatively high mechanical strength ({approx}81 {+-} 4 MPa). Thermal shock testing showed that 950 deg. C sintered samples could withstand a 700 deg. C quench in water without micro-cracking. The research demonstrates that glass-ceramics can be readily formed from DC plasma treated APC residues and that these have comparable properties to marble and porcelain. This novel approach represents a technically and commercially viable treatment option for APC residues that allow the beneficial reuse of this problematic waste.

Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

Directory of Open Access Journals (Sweden)

Stanisavljević M.

2010-01-01

Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

Science.gov (United States)

Chen, Chang-hong; Feng, Ke-qin; Zhou, Yu; Zhou, Hong-ling

2017-08-01

Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature (900-1060°C) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060°C. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength (16.64 MPa) among the investigated samples and a relatively low bulk density (0.83 g/cm3), were attained in the case of the foamed glass-ceramics sintered at 1000°C.

Ceramic waste forms for fuel-containing masses at Chernobyl

International Nuclear Information System (INIS)

Oversby, V.M.

1994-05-01

The fuel materials originally in the core of the Chernobyl Unit 4 reactor are now present within the Ukrytie in three major forms: (1) very fine particles of fuel dispersed as dust (about 10 tonnes), (2) fragments of the destroyed core, and (3) lavas containing fuel, cladding, and other materials. All of these materials will need to be immobilized into waste forms suitable for final disposal. We propose a ceramic waste form system that could accommodate all three waste types with a single set of processing equipment. The waste form would include the mineral zirconolite for immobilization of actinide materials (including uranium), perovskite, nepheline, spinel, and other phases as dictated by the chemistry of the lava masses. Waste loadings as high as 50% U can be achieved if pyrochlore, a close relative of zirconolite, is used as the U host. The ceramic immobilization could be achieved with low additions of inert chemicals to minimize the final disposal volume while ensuring a durable product. The sequence of processing would be to collect and immobilize the fuel dust first. This material will require minimal preprocessing and will provide experience in the handling of the fuel materials. Core fragments would be processed next, using a cryogenic crushing stage to reduce the size prior to adding ceramic additives. The lavas would be processed last, which is compatible with the likely sequence of availability of materials and with the complexity of the operations. The lavas will require more adjustment of chemical additive composition than the other streams to ensure that the desired phases are produced in the waste form

Analysis of leachants from strontium chlorapatite glass ceramics

International Nuclear Information System (INIS)

Vijayalakshmi, S.; Ushalakshmi, K.; Annapoorani, S.; Sriram, S.; Uma Maheshwari, R.; Deivanayaki, R.; Sekar, J.K.; Sankaran, K.

2013-01-01

Strontium chlorapatite glass ceramics is being tried out as one of the candidate matrices for immobilizing pyrochemical salt waste produced in the nuclear industry. To find-out the suitability of such material for immobilising the waste, leaching of various constituents of the ceramics in water is required. Therefore, in Chemistry Group of IGCAR experiments are being carried out with simulated salt waste (chlorides of Li, Na, K, Cs, Ba, Nd and Ce) of pyrochemical reprocessing method for studying the utilisation of strontium chlorapatite glass ceramics towards the immobilization of radioactive waste. Leaching behaviour study requires the determination of alkali, alkaline earth and rare earth elements in the leachant solutions of the glass ceramic material. Apart from cations, leaching study of anions especially chloride is required as the chloride salts are used in pyrochemical experiments. Considering the good sensitivity of alkali elements in Flame-AES method, all the alkali elements were determined by flame-AES. Ba, Sr and rare earth elements in the leachant solutions were determined using ICP-OES. Chloride was determined using ISE and IC. Standardisation of instrumental techniques and the application of various techniques for the sample analysis will be discussed in the paper. (author)

Low-risk alternative waste forms for problematic high-level and long-lived nuclear wastes

International Nuclear Information System (INIS)

Stewart, M.W.A.; Begg, B.D.; Moricca, S.; Day, R.A.

2006-01-01

Full text: The highest cost component the nuclear waste clean up challenge centres on high-level waste (HLW) and consequently the greatest opportunity for cost and schedule savings lies with optimising the approach to HLW cleanup. The waste form is the key component of the immobilisation process. To achieve maximum cost savings and optimum performance the selection of the waste form should be driven by the characteristics of the specific nuclear waste to be immobilised, rather than adopting a single baseline approach. This is particularly true for problematic nuclear wastes that are often not amenable to a single baseline approach. The use of tailored, high-performance, alternative waste forms that include ceramics and glass-ceramics, coupled with mature process technologies offer significant performance improvements and efficiency savings for a nuclear waste cleanup program. It is the waste form that determines how well the waste is locked up (chemical durability), and the number of repository disposal canisters required (waste loading efficiency). The use of alternative waste forms for problematic wastes also lowers the overall risk by providing high performance HLW treatment alternatives. The benefits tailored alternative waste forms bring to the HLW cleanup program will be briefly reviewed with reference to work carried out on the following: The HLW calcines at the Idaho National Laboratory; SYNROC ANSTO has developed a process utilising a glass-ceramic combined with mature hot-isostatic pressing (HIP) technology and has demonstrated this at a waste loading of 80 % and at a 30 kg HIP scale. The use of this technology has recently been estimated to result in a 70 % reduction in waste canisters, compared to the baseline borosilicate glass technology; Actinide-rich waste streams, particularly the work being done by SYNROC ANSTO with Nexia Solutions on the Plutonium-residues wastes at Sellafield in the UK, which if implemented is forecast to result in substantial

MASBAL: A computer program for predicting the composition of nuclear waste glass produced by a slurry-fed ceramic melter

International Nuclear Information System (INIS)

Reimus, P.W.

1987-07-01

This report is a user's manual for the MASBAL computer program. MASBAL's objectives are to predict the composition of nuclear waste glass produced by a slurry-fed ceramic melter based on a knowledge of process conditions; to generate simulated data that can be used to estimate the uncertainty in the predicted glass composition as a function of process uncertainties; and to generate simulated data that can be used to provide a measure of the inherent variability in the glass composition as a function of the inherent variability in the feed composition. These three capabilities are important to nuclear waste glass producers because there are constraints on the range of compositions that can be processed in a ceramic melter and on the range of compositions that will be acceptable for disposal in a geologic repository. MASBAL was developed specifically to simulate the operation of the West Valley Component Test system, a commercial-scale ceramic melter system that will process high-level nuclear wastes currently stored in underground tanks at the site of the Western New York Nuclear Services Center (near West Valley, New York). The program is flexible enough, however, to simulate any slurry-fed ceramic melter system. 4 refs., 16 figs., 5 tabs

Partial replacement of the feldspar waste of flat glass ceramics for masses in white

International Nuclear Information System (INIS)

Porto, V.S.; Araujo, A.M.B.; Morais, C.R.S.; Cavalcanti, M.S.L.

2012-01-01

In all the industrial production process requires the consumption of raw materials exaggerated the traditional scarcity of incurring the same. To reverse this situation, one of the possible actions is the search for alternative technologies that aim to replace these materials by waste that exhibit similar characteristics. This study aims to verify the possibility of partially replacing feldspar by waste flat glass ceramic mass for white, since this type of waste, when subjected to high temperatures can act as a flux. For this research, initially the raw materials were characterized using the techniques of energy dispersive spectroscopy X-ray (EDX) and X-ray diffraction. Then, test pieces were prepared to be burned at temperatures between 1000 and 1250 ° C, which were submitted to tests of porosity to absorb water. The results are within the standards required by the standards established for ceramic products, which confirms the feasibility of such waste to act as a flux in ceramic white masses. (author)

Quantification of the Partitioning Ratio of Minor Actinide Surrogates between Zirconolite and Glass in Glass-Ceramic for Nuclear Waste Disposal.

Science.gov (United States)

Liao, Chang-Zhong; Liu, Chengshuai; Su, Minhua; Shih, Kaimin

2017-08-21

Zirconolite-based glass-ceramic is considered a promising wasteform for conditioning minor actinide-rich nuclear wastes. Recent studies on this wasteform have sought to enhance the partitioning ratio (PR) of minor actinides in zirconolite crystal. To optimize the PR in the SiO 2 -Al 2 O 3 -CaO-TiO 2 -ZrO 2 system, a novel conceptual approach, which can be derived from the chemical composition and quantity of zirconolite crystal in glass-ceramic, was introduced based on the results of Rietveld quantitative X-ray diffraction analysis and transmission electron microscopy energy dispersive X-ray spectroscopy. To verify this new conceptual approach, the influences of the crystallization temperature, the concentration of additives, and ionic radii on the PR of various surrogates (Ce, Nd, Gd, and Yb) in zirconolite were examined. The results reveal that the PR of Nd 3+ in zirconolite can be as high as 41%, but it decreases as the crystallization temperature increases. The quantities of all phases (including crystalline and amorphous) remained nearly constant when increasing the loading of Nd 2 O 3 in glass-ceramic products crystallized at 1050 °C for 2 h. Correspondingly, the PR of Nd 3+ decreases in a linear fashion with the loading contents of Nd 2 O 3 . The radius of ions also has a great influence on the PR, and an increase in the ionic radius leads to a decrease in the PR. This new approach will be an important tool to facilitate the exploration of a glass-ceramic matrix for the disposal of minor actinide-rich nuclear wastes.

Review of high-level waste form properties

International Nuclear Information System (INIS)

Rusin, J.M.

1980-12-01

This report is a review of waste form options for the immobilization of high-level-liquid wastes from the nuclear fuel cycle. This review covers the status of international research and development on waste forms as of May 1979. Although the emphasis in this report is on waste form properties, process parameters are discussed where they may affect final waste form properties. A summary table is provided listing properties of various nuclear waste form options. It is concluded that proposed waste forms have properties falling within a relatively narrow range. In regard to crystalline versus glass waste forms, the conclusion is that either glass of crystalline materials can be shown to have some advantage when a single property is considered; however, at this date no single waste form offers optimum properties over the entire range of characteristics investigated. A long-term effort has been applied to the development of glass and calcine waste forms. Several additional waste forms have enough promise to warrant continued research and development to bring their state of development up to that of glass and calcine. Synthetic minerals, the multibarrier approach with coated particles in a metal matrix, and high pressure-high temperature ceramics offer potential advantages and need further study. Although this report discusses waste form properties, the total waste management system should be considered in the final selection of a waste form option. Canister design, canister materials, overpacks, engineered barriers, and repository characteristics, as well as the waste form, affect the overall performance of a waste management system. These parameters were not considered in this comparison

Evaluation of the potential of waste fondant glass in formulations of ceramic pasta

International Nuclear Information System (INIS)

Soares Filho, J.E.; Santos, L.L. dos; Nascimento, R.M. do; Feitosa, A.O.; Dutra, R.P.S.

2014-01-01

An increasing amount of waste generated and deposited on the environment, many unspecified decomposition with time, as is the case of the glass. Thinking about it, the purpose of this study is to evaluate the power of the flux residue on glass formulations porcelains, as a flux to feldspar replacement. This study was performed in comparison with a standard formulation. The raw materials were characterized in the diffraction X-ray fluorescence and X-ray thermal differential analysis, and determination of the technological properties of water absorption, linear contraction, ignition loss, apparent porosity and apparent specific gravity in the formulation standard and replacement of feldspar in different percentages of waste and processing conditions. Specimens of the formulations were subjected to assay of three points. Results indicate that the residue glass has the potential of being used as a flux material in the composition of the ceramic body reduces the apparent porosity and according to the technology of water absorption property. The ceramic mass standard was classified as semi-stoneware, the BIIa group, and after the addition of the residue in any of the three percentages evaluated was classified as sandstone, belonging to the group BIb.(author)

CERAMIC WASTE FORM DATA PACKAGE

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J.; Marra, J.

2014-06-13

The purpose of this data package is to provide information about simulated crystalline waste forms that can be used to select an appropriate composition for a Cold Crucible Induction Melter (CCIM) proof of principle demonstration. Melt processing, viscosity, electrical conductivity, and thermal analysis information was collected to assess the ability of two potential candidate ceramic compositions to be processed in the Idaho National Laboratory (INL) CCIM and to guide processing parameters for the CCIM operation. Given uncertainties in the CCIM capabilities to reach certain temperatures throughout the system, one waste form designated 'Fe-MP' was designed towards enabling processing and another, designated 'CAF-5%TM-MP' was designed towards optimized microstructure. Melt processing studies confirmed both compositions could be poured from a crucible at 1600{degrees}C although the CAF-5%TM-MP composition froze before pouring was complete due to rapid crystallization (upon cooling). X-ray diffraction measurements confirmed the crystalline nature and phase assemblages of the compositions. The kinetics of melting and crystallization appeared to vary significantly between the compositions. Impedance spectroscopy results indicated the electrical conductivity is acceptable with respect to processing in the CCIM. The success of processing either ceramic composition will depend on the thermal profiles throughout the CCIM. In particular, the working temperature of the pour spout relative to the bulk melter which can approach 1700{degrees}C. The Fe-MP composition is recommended to demonstrate proof of principle for crystalline simulated waste forms considering the current configuration of INL's CCIM. If proposed modifications to the CCIM can maintain a nominal temperature of 1600{degrees}C throughout the melter, drain, and pour spout, then the CAF-5%TM-MP composition should be considered for a proof of principle demonstration.

Borosilicate glass as a matrix for the immobilization of Savannah River Plant waste

International Nuclear Information System (INIS)

Plodinec, M.J.; Wicks, G.G.; Bibler, N.E.

1982-01-01

The reference waste form for immobilization of Savannah River Plant (SRP) waste is borosilicate glass. In the reference process, waste is mixed with glass-forming chemicals and melted in a Joule-heated ceramic melter at 1150 0 C. Waste glass made with actual or simulated waste on a small scale and glass made with simulated waste on a large scale confirm that the current reference process and glass-former composition are able to accommodate all SRP waste compositions and can produce a glass with: high waste loading; low leach rates; good thermal stability; high resistance to radiation effects; and good impact resistance. Borosilicate glass has been studied as a matrix for the immobilization of SRP waste since 1974. This paper reviews the results of extensive characterization and performance testing of the glass product. These results show that borosilicate glass is a very suitable matrix for the immobilization of SRP waste. 18 references, 3 figures, 10 tables

Sol-gel technology applied to crystalline ceramic nuclear waste forms

International Nuclear Information System (INIS)

Angelini, P.; Bond, W.D.; Caputo, A.J.; Mack, J.E.; Lackey, W.J.; Lee, D.A.; Stinton, D.P.

1980-01-01

The sol-gel process is being developed for the solidification and isolation of high-level nuclear fuel waste. Three gelation methods are being developed for producing alternative waste forms. These include internal gelation for producing spheres of up to 1 mm diam suitable for coating, external gelation, and water extraction methods for producing material suitable for alternate ceramic processing. In this study internal gelation has been used to produce ceramic spheres of various alternative nuclear waste compositions. A gelation system capable of producing 100-g batches has been assembled and used for development. Waste forms containing up to 70 wt % simulated Savannah River Plant waste have been produced. Dopants such as Cs, Sr, Nd, Ru, and Mo were used in some experiments to observe side waste streams and sintering effects. Synroc microspheres were coated with both low-density carbon, high-density impermeable carbon, high-temperature dense SiC, and SiC deposited at temperatures near 900 0 C. Other gelation methods and other alternative waste forms are being developed

Development and evaluation of candidate high-level waste forms

International Nuclear Information System (INIS)

Bernadzikowski, T.A.

1981-01-01

Some seventeen candidate waste forms have been investigated under US Department of Energy programs as potential media for the immobilization and geologic disposal of the high-level radioactive wastes (HLW) resulting from chemical processing of nuclear reactor fuels and targets. Two of these HLW forms were selected at the end of fiscal year (FY) 1981 for intensive development if FY 1982 to 1983. Borosilicate glass was continued as the reference form. A crystalline ceramic waste form, SYNROC, was selected for further product formulation and process development as the alternative to borosilicate glass. This paper describes the bases on which this decision was made

Distribution and Solubility of Radionuclides and Neutron Absorbers in Waste Forms for Disposition of Plutonium Ash and Scraps, Excess Plutonium, and Miscellaneous Spent Nuclear Fuels

International Nuclear Information System (INIS)

Dr. Denis M. Strachan; Dr. David K. Shuh; Dr. Rodney C. Ewing; Dr. Eric R. Vance

2002-01-01

The initial goal of this project was to investigate the solubility of radionuclides in glass and other potential waste forms for the purpose of increasing the waste loading in glass and ceramic waste forms. About one year into the project, the project decided to focus on two potential waste forms - glass at PNNL and initiate ceramics at the Australian Nuclear Science and Technology Organisation (ANSTO)

Characterization of cutting soda-lime glass sludge for the formulation of red ceramic products

International Nuclear Information System (INIS)

Filogonio, P.H.C.; Reis, A.S.; Louzada, D.M.; Della, V.P.

2014-01-01

Considering previous works that have demonstrated the feasibility of soda-lime glass incorporation into red ceramics, this paper aims to determine the potential for incorporation of cutting soda-lime glass sludge in red ceramic manufacturing. Therefore, the waste was characterized by X-ray fluorescence, X-ray diffraction, particle size distribution and thermal behavior. The results confirm the chemical and mineralogical similarity between waste and soda-lime glass. Because of this similarity, it is concluded that the soda-lime glass waste has the capability to be used in the manufacturing of red ceramics. (author)

Incorporation of low and intermediate level wastes into ceramic clay matrices

International Nuclear Information System (INIS)

Kuznetsov, A.S.; Kuznetzov, B.S.; Kuznetzov, B.S.; Na, R.

1995-01-01

Conditions for the production of chemically stable high-strength ceramics based on clay are developed using wastes of three types: ashes from radioactive waste burning, hydroxide pulp formed during precipitations in radiochemical technology, suspensions of spent filtering material (filter perlite). The properties of wastes and ceramics are studied by emission spectrography, X-ray phase analysis, mechanical strength and chemical stability of end products are determined. It is shown that the ceramics incorporating 30-50 % wt. of wastes have the apparent density 2.1-2.5 g/cm 3 , the compression strength 40-70 MPa; the radionuclide leaching rate is comparable with the values obtained for borosilicate glasses. (authors)

Reuse of the red brick waste and dust waste of blasting chamber (glass micro spheres) in the red ceramic industry

International Nuclear Information System (INIS)

Rodrigues, R.A.; Felippe, C.E.C.; Guimaraes, C.S.; Almeida, V.C.

2010-01-01

The search for alternative environmentally less aggressive disposal of solid waste has been adopted to reverse the negative scenario established by the improper disposal of these materials. The aim of this study was to evaluate the reuse of waste: leftover red brick from the civil construction and glass micro spheres, obtained from the blasting chamber, aiming to develop a ceramic product. Mixtures containing various amounts of waste were prepared. The ceramic pieces were burned at 1000 and 1200 deg C being tested for water absorption and tensile strength and characterized by X-ray diffraction. The analysis of volatile organic compounds released during the burning process was performed. The results indicate that the ceramic material produced has a high resistance although the analysis of gases from the burning point to a negative environmental impact. (author)

Preliminary assessment of nine waste-form products/processes for immobilizing transuranic wastes

International Nuclear Information System (INIS)

Crisler, L.R.

1980-09-01

Nine waste-form processes for reduction of the present and projected Transuranic (TRU) waste inventory to an immobilized product have been evaluated. Product formulations, selected properties, preparation methods, technology status, problem areas needing resolution and location of current research development being pursued in the United States are discussed for each process. No definitive utility ranking is attempted due to the early stage of product/process development for TRU waste containing products and the uncertainties in the state of current knowledge of TRU waste feed compositional and quantitative makeup. Of the nine waste form products/processes included in this discussion, bitumen and cements (encapsulation agents) demonstrate the degree of flexibility necessary to immobilize the wide composition range present in the TRU waste inventory. A demonstrated process called Slagging Pyrolysis Incineration converts a varied compositional feed (municipal wastes) to a ''basalt'' like product. This process/product appears to have potential for TRU waste immobilization. The remaining waste forms (borosilicate glass, high-silica glass, glass ceramics, ''SYNROC B'' and cermets) have potential for immobilizing a smaller fraction of the TRU waste inventory than the above discussed waste forms

X-ray tomography of feed-to-glass transition of simulated borosilicate waste glasses

Czech Academy of Sciences Publication Activity Database

Harris, W.H.; Guillen, D.P.; Kloužek, Jaroslav; Pokorný, P.; Yano, T.; Lee, S.; Schweiger, M. J.; Hrma, P.

2017-01-01

Roč. 100, č. 9 (2017), s. 3883-3894 ISSN 0002-7820 Institutional support: RVO:67985891 Keywords : borosilicate glass * computed tomography * glass melting * morphology * nuclear waste * X-ray Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.841, year: 2016

Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208: Final report

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-08-26

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, task 17208: Final report

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-08-26

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

Effects of aqueous environment on long-term durability of phosphate-bonded ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Jeong, S.Y.

1996-01-01

Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically-bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. Magnesium phosphate ceramic has been developed to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

Immobilization of gadolinium in iron borophosphate glasses and iron borophosphate based glass-ceramics: Implications for the immobilization of plutonium(Ⅲ)

Energy Technology Data Exchange (ETDEWEB)

Wang, Fu, E-mail: wangfu@swust.edu.cn; Liao, Qilong, E-mail: liaoqilong@swust.edu.cn; Dai, Yunya; Zhu, Hanzhen

2016-08-15

Immobilization of gadolinium (Gd), a nonradioactive surrogate for Pu{sup 3+}, in iron borophosphate glasses/glass-ceramics (IBP glasses/glass-ceramics) has been investigated. The IBP glass containing 4 mol% Gd{sub 2}O{sub 3} is homogeneously amorphous. At higher Gd{sub 2}O{sub 3} concentrations, additional Gd is retained in the glasses as crystalline inclusions of monazite GdPO{sub 4} crystalline phase detected with X-ray diffraction. Moreover, Gd{sub 2}O{sub 3} addition increases the T{sub g} of the IBP glasses in glass formation range, which is consistent with the structural modification of the glasses. The structure of the Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics is mainly based on pyrophosphate units. The chemical durability of Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics is comparable to widely used borosilicate glass waste forms and the existence of monazite GdPO{sub 4} crystalline phase does not degrade the aqueous chemical durability of the IBP glasses/glass-ceramics. The Gd-loading results imply that the solubility should not be a limiting factor in processing nuclide Pu{sup 3+} if the formed crystalline phase(s) have high chemical durability. - Highlights: • Monazite GdPO{sub 4} are identified in the IBP glasses containing up to 6 mol% Gd{sub 2}O{sub 3}. • R{sub L} of the Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics are about 10{sup −2} g m{sup −2} d{sup −1}. • Existence of GdPO{sub 4} does not degrade aqueous chemical durability of the IBP glass. • T{sub g} increases with increasing Gd{sub 2}O{sub 3} content in glass formation range. • IBP glasses are potential hosts for the immobilization of Pu{sup 3+} containing HLWs.

Assessment of methods for immobilizing reprocessed radioactive waste

Science.gov (United States)

Murthy, M. K.; Baranyi, A. D.

1980-05-01

Nuclear waste forms presently used for the disposal of high level wastes and other potential waste forms under development were studied. The following waste forms were considered: Borosilicate glass, high silica glass, glassceramics, supercalcine ceramics, synroc ceramics, borosilicate glass beads in a metal matrix, supercalcine and synroc ceramics in a metal matrix and coated ceramics. The best developed wasteform, both in terms of overall product quality and process development, is monolithic borosilicate glass. However, hydrothermal instability is a major concern. Borosilicate glass in metal matrix waste form has better properties than monolithic borosilicate glass waste form. The process was proven on a pilot scale. Hence, it is considered very close to monolithic glass in terms of overall development. The product qualities of the other waste forms are better than borosilicate glass. However, process development for these alternative waste forms is still in a conceptual stage.

Recycling of inorganic waste in monolithic and cellular glass-based materials for structural and functional applications.

Science.gov (United States)

Rincón, Acacio; Marangoni, Mauro; Cetin, Suna; Bernardo, Enrico

2016-07-01

The stabilization of inorganic waste of various nature and origin, in glasses, has been a key strategy for environmental protection for the last decades. When properly formulated, glasses may retain many inorganic contaminants permanently, but it must be acknowledged that some criticism remains, mainly concerning costs and energy use. As a consequence, the sustainability of vitrification largely relies on the conversion of waste glasses into new, usable and marketable glass-based materials, in the form of monolithic and cellular glass-ceramics. The effective conversion in turn depends on the simultaneous control of both starting materials and manufacturing processes. While silica-rich waste favours the obtainment of glass, iron-rich wastes affect the functionalities, influencing the porosity in cellular glass-based materials as well as catalytic, magnetic, optical and electrical properties. Engineered formulations may lead to important reductions of processing times and temperatures, in the transformation of waste-derived glasses into glass-ceramics, or even bring interesting shortcuts. Direct sintering of wastes, combined with recycled glasses, as an example, has been proven as a valid low-cost alternative for glass-ceramic manufacturing, for wastes with limited hazardousness. The present paper is aimed at providing an up-to-date overview of the correlation between formulations, manufacturing technologies and properties of most recent waste-derived, glass-based materials. © 2016 The Authors. Journal of Chemical Technology & Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Crystalline phase, microstructure, and aqueous stability of zirconolite-barium borosilicate glass-ceramics for immobilization of simulated sulfate bearing high-level liquid waste

Science.gov (United States)

Wu, Lang; Xiao, Jizong; Wang, Xin; Teng, Yuancheng; Li, Yuxiang; Liao, Qilong

2018-01-01

The crystalline phase, microstructure, and aqueous stability of zirconolite-barium borosilicate glass-ceramics with different content (0-30 wt %) of simulated sulfate bearing high-level liquid waste (HLLW) were evaluated. The sulfate phase segregation in vitrification process was also investigated. The results show that the glass-ceramics with 0-20 wt% of HLLW possess mainly zirconolite phase along with a small amount baddeleyite phase. The amount of perovskite crystals increases while the amount of zirconolite crystals decreases when the HLLW content increases from 20 to 30 wt%. For the samples with 20-30 wt% HLLW, yellow phase was observed during the vitrification process and it disappeared after melting at 1150 °C for 2 h. The viscosity of the sample with 16 wt% HLLW (HLLW-16) is about 27 dPa·s at 1150 °C. The addition of a certain amount (≤20 wt %) of HLLW has no significant change on the aqueous stability of glass-ceramic waste forms. After 28 days, the 90 °C PCT-type normalized leaching rates of Na, B, Si, and La of the sample HLLW-16 are 7.23 × 10-3, 1.57 × 10-3, 8.06 × 10-4, and 1.23 × 10-4 g·m-2·d-1, respectively.

Mineral-modeled ceramics for long-term storage of high-level nuclear wastes

International Nuclear Information System (INIS)

Vance, E.R.

1980-01-01

Over the past ten years, Penn State's Materials Research Laboratory has done extensive work on mineral-modeled ceramics for high-level nuclear waste storage. These ceramics are composed of several mineral analogues that form a monolithic polycrystalline aggregate. Mineral-modeling can be made in a similar fashion to nuclear waste glasses, and their naturally occurring analogues are known to last millions, and even billions, of years in hot, wet conditions. It is believed that such ceramics could reduce dispersal of radionuclides by leaching to a minimum

Evaluation of lead-iron-phosphate glass as a high-level waste form

International Nuclear Information System (INIS)

Chick, L.A.; Bunnell, L.R.; Strachan, D.M.; Kissinger, H.E.; Hodges, F.N.

1986-09-01

The lead-iron-phosphate (Pb-Fe-P) glass developed at Oak Ridge National Laboratory was evaluated for its potential as an improvement over the current reference nuclear waste form, borosilicate (B-Si) glass. The evaluation was conducted as part of the Second Generation HLW Technology Subtask of the Nuclear Waste Treatment Program at Pacific Northwest Laboratory. The purpose of this work was to investigate possible alternatives to B-Si glass as second-generation waste forms. While vitreous Pb-Fe-P glass appears to have substantially better chemical durability than B-Si glass, severe crystallization or devitrification leading to deteriorated chemical durability would result if this glass were poured into large canisters as is the procedure with B-Si glass. Cesium leach rates from this crystallized material are orders of magnitude greater than those from B-Si glass. Therefore, to realize the potential performance advantages of the Pb-Fe-P material in a nuclear waste form, the processing method would have to cool the material rapidly to retain its vitreous structure

Radiation effects in glass waste forms for high-level waste and plutonium disposal

International Nuclear Information System (INIS)

Weber, W.J.; Ewing, R.C.

1997-01-01

A key challenge in the permanent disposal of high-level waste (HLW), plutonium residues/scraps, and excess weapons plutonium in glass waste forms is the development of predictive models of long-term performance that are based on a sound scientific understanding of relevant phenomena. Radiation effects from β-decay and α-decay can impact the performance of glasses for HLW and Pu disposition through the interactions of the α-particles, β-particles, recoil nuclei, and γ-rays with the atoms in the glass. Recently, a scientific panel convened under the auspices of the DOE Council on Materials Science to assess the current state of understanding, identify important scientific issues, and recommend directions for research in the area of radiation effects in glasses for HLW and Pu disposition. The overall finding of the panel was that there is a critical lack of systematic understanding on radiation effects in glasses at the atomic, microscopic, and macroscopic levels. The current state of understanding on radiation effects in glass waste forms and critical scientific issues are presented

Alternative waste form development - low-temperature pyrolytic carbon coatings

International Nuclear Information System (INIS)

Oma, K.H.; Rusin, J.M.; Kidd, R.W.; Browning, M.F.

1981-01-01

Although several chemical vapor deposition (CVD) - coated waste forms have been successfully produced, some major disadvantages associated with the high-temperature fluidized-bed CVD coating process exist. To overcome these disadvantages, the Pacific Northwest Laboratory has initiated the development of a pyrolytic carbon CVD coating system to coat large waste-form particles at temperatures ranging from 400 to 500/degree/C. This relatively simple system has been used to coat kilogram quantities of simulated waste-glass marbles. Further development of this system could result in a viable process to coat bulk quantities of both glass and ceramic waste forms. This paper discusses various aspects of the development work, including coating techniques, parametric study, and coater equipment. 10 refs

Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

International Nuclear Information System (INIS)

Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

2012-10-01

With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

Development of abrasion resistant glass-ceramics from industrial waste products. Final report

Energy Technology Data Exchange (ETDEWEB)

von Roode, M.

1983-05-26

Slag-ceramics were produced from glass compositions using pelletized slag as the major ingredient. The abrasion resistance, fracture toughness and microstructure of the prepared glass and glass-ceramics were evaluated. Glas-ceramics with good abrasion resistance were obtained when iron oxide in conjunction with carbon was used as a nucleating agent. 5 figs., 11 tabs.

Thermal conductivity of multibarrier waste form components

International Nuclear Information System (INIS)

Lokken, R.O.

1981-01-01

The multiple barrier concept of radioactive waste immobilization under investigation at Pacific Northwest Laboratory (PNL) uses composite waste forms which exhibit enhanced inertness through improvements in thermal stability, mechanical strength, and leachability by the use of coatings and metal matrices. Since excessive heat may be generated by radioactive decay of the waste, the thermal conductivity of the various barriers, and more importantly of the composite, becomes an important parameter in design criteria. This report presents results of thermal conductivity measurements on 21 various glass, ceramic, metal and composite materials used in multibarrier waste forms development

Review of high-level waste form properties. [146 bibliographies

Energy Technology Data Exchange (ETDEWEB)

Rusin, J.M.

1980-12-01

This report is a review of waste form options for the immobilization of high-level-liquid wastes from the nuclear fuel cycle. This review covers the status of international research and development on waste forms as of May 1979. Although the emphasis in this report is on waste form properties, process parameters are discussed where they may affect final waste form properties. A summary table is provided listing properties of various nuclear waste form options. It is concluded that proposed waste forms have properties falling within a relatively narrow range. In regard to crystalline versus glass waste forms, the conclusion is that either glass of crystalline materials can be shown to have some advantage when a single property is considered; however, at this date no single waste form offers optimum properties over the entire range of characteristics investigated. A long-term effort has been applied to the development of glass and calcine waste forms. Several additional waste forms have enough promise to warrant continued research and development to bring their state of development up to that of glass and calcine. Synthetic minerals, the multibarrier approach with coated particles in a metal matrix, and high pressure-high temperature ceramics offer potential advantages and need further study. Although this report discusses waste form properties, the total waste management system should be considered in the final selection of a waste form option. Canister design, canister materials, overpacks, engineered barriers, and repository characteristics, as well as the waste form, affect the overall performance of a waste management system. These parameters were not considered in this comparison.

Elaboration of new ceramic composites containing glass fibre production wastes

Directory of Open Access Journals (Sweden)

Rozenstrauha, I.

2013-04-01

Full Text Available Two main by-products or waste from the production of glass fibre are following: sewage sludge containing montmorillonite clay as sorbent material and ca 50% of organic matter as well as waste glass from aluminiumborosilicate glass fibre with relatively high softening temperature (> 600 ºC. In order to elaborate different new ceramic products (porous or dense composites the mentioned by-products and illitic clay from two different layers of Apriki deposit (Latvia with illite content in clay fraction up to 80-90% was used as a matrix. The raw materials were investigated by differential-thermal (DTA and XRD analysis. Ternary compositions were prepared from mixtures of 15–35 wt % of sludge, 20 wt % of waste glass and 45–65 wt % of clay and the pressed green bodies were thermally treated in sintering temperature range from 1080 to 1120 ºC in different treatment conditions. Materials produced in temperature range 1090–1100 ºC with the most optimal properties - porosity 38-52%, water absorption 39–47% and bulk density 1.35–1.67 g/cm3 were selected for production of porous ceramics and materials showing porosity 0.35–1.1%, water absorption 0.7–2.6 % and bulk density 2.1–2.3 g/cm3 - for dense ceramic composites. Obtained results indicated that incorporation up to 25 wt % of sewage sludge is beneficial for production of both ceramic products and glass-ceramic composites according to the technological properties. Structural analysis of elaborated composite materials was performed by scanning electron microscopy(SEM. By X-ray diffraction analysis (XRD the quartz, diopside and anorthite crystalline phases were detected.Durante la obtención de ciertas fibras de vidrio se generan dos subproductos o residuos principalmente: Lodo de arcilla montmorillonítica capaz de adsorber el 50 % de materia orgánica y un vidrio silicato alumínico con temperatura de reblandecimiento relativamente alta (> 600 ºC. Con el fin de elaborar nuevos

Ceramic-glass-metal seal by microwave heating

Science.gov (United States)

Meek, Thomas T.; Blake, Rodger D.

1985-01-01

A method for producing a ceramic-glass-metal seal by microwaving mixes a slurry of glass sealing material and coupling agent and applies same to ceramic and metal workpieces. The slurry and workpieces are then insulated and microwaved at a power, time and frequency sufficient to cause a liquid phase reaction in the slurry. The reaction of the glass sealing material forms a chemically different seal than that which would be formed by conventional heating because it is formed by diffusion rather than by wetting of the reactants.

Ceramics and glasses for radioactive waste storage

International Nuclear Information System (INIS)

Baudin, G.

1984-06-01

Borosilicate glasses are mainly choosen for the confinement of fission products; industrial plants are either in operation (AVM) or in construction. Studies of ceramics as a matrix haven't received real application [fr

Evaluation of lead-iron-phosphate glass as a high-level waste form

International Nuclear Information System (INIS)

Chick, L.A.; Bunnell, L.R.; Strachan, D.M.; Kissinger, H.E.; Hodges, F.N.

1986-01-01

The lead-iron-phosphate (Pb-Fe-P) nuclear waste glass developed at Oak Ridge National Laboratory (ORNL) was evaluated for its potential as an improvement over the current reference waste form, borosilicate (B-Si) glass. Vitreous Pb-Fe-P glass appears to have substantially better chemical durability than B-Si glass. However, severe crystallization leading to deteriorated chemical durability would result if this glass were poured into large canisters, as is presently done with B-Si glass. Cesium leach rates from this crystallized material are orders of magnitude greater than those from B-Si glass. Therefore, to realize the performance advantages of the Pb-Fe-P material in a nuclear waste form, it would be necessary to process it so that it is cooled rapidly, thus retaining its vitreous structure

Evaluation of lead-iron-phosphate glass as a high-level waste form

International Nuclear Information System (INIS)

Chick, L.A.; Bunnell, L.R.; Strachan, D.M.; Kissinger, H.E.; Hodges, F.N.

1986-01-01

The lead-iron-phosphate nuclear waste glass developed at Oak Ridge National Laboratory (ORNL) was evaluated for its potential as an improvement over the current reference waste form, borosilicate glass. Vitreous lead-iron-phosphate glass appears to have substantially better chemical durability than borosilicate glass. However, severe crystallization leading to deteriorated chemical durability would result if this glass were poured into large canisters as is presently done with borosilicate glass. Cesium leach rates from this crystallized material are orders of magnitude greater than those from borosilicate glass. Therefore, in order to realize the performance advantages of the lead-iron-phosphate material in a nuclear waste form, it would be necessary to process it so that it is rapidly cooled, thus retaining its vitreous structure. 22 refs., 4 figs., 4 tabs

Coated particle waste form development

International Nuclear Information System (INIS)

Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

1981-12-01

Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

Hot isostatically-pressed aluminosilicate glass-ceramic with natural crystalline analogues for immobilizing the calcined high-level nuclear waste at the Idaho Chemical Processing Plant

International Nuclear Information System (INIS)

Raman, S.

1993-12-01

The additives Si, Al, MgO, P 2 O 5 were mechanically blended with fluorinelsodium calcine in varying proportions. The batches were vacuum sealed in stainless steel canisters and hot isostatically pressed at 20,000 PSI and 1000 C for 4 hours. The resulting suite of glass-ceramic waste forms parallels the natural rocks in microstructural and compositional heterogeneity. Several crystalline phases ar analogous in composition and structure to naturally occurring minerals. Additional crystalline phases are zirconia and Ca-Mg borate. The glasses are enriched in silica and alumina. Approximately 7% calcine elements occur dissolved in this glass and the total glass content in the waste forms averages 20 wt%. The remainder of the calcine elements are partitioned into crystalline phases at 75 wt% calcine waste loading. The waste forms were tested for chemical durability in accordance with the MCC1-test procedure. The leach rates are a function of the relative proportions of additives and calcine, which in turn influence the composition and abundances of the glass and crystalline phases. The DOE leach rate criterion of less than 1 g/m 2 -day is met by all the elements B, Cs and Na are increased by lowering the melt viscosity. This is related to increased crystallization or devitrification with increases in MgO addition. This exploratory work has shown that the increases in waste loading occur by preferred partitioning of the calcine components among crystalline and glass phases. The determination of optimum processing parameters in the form of additive concentration levels, homogeneous blending among the components, and pressure-temperature stabilities of phases must be continued to eliminate undesirable effects of chemical composition, microstructure and glass devitrification

High level waste forms: glass marbles and thermal spray coatings

International Nuclear Information System (INIS)

Treat, R.L.; Oma, K.H.; Slate, S.C.

1982-01-01

A process that converts high-level waste to glass marbles and then coats the marbles has been developed at Pacific Northwest Laboratory (PNL) under sponsorship of the US Department of Energy. The process consists of a joule-heated glass melter, a marble-making device based on a patent issued to Corning Glass Works, and a coating system that includes a plasma spray coater and a marble tumbler. The process was developed under the Alternative Waste Forms Program which strived to improve upon monolithic glass for immobilizing high-level wastes. Coated glass marbles were found to be more leach-resistant, and the marbles, before coating were found to be very homogeneous, highly impact resistant, and conductive to encapsulation in a metal matric for improved heat transfer and containment. Marbles are also ideally suited for quality assurance and recycling. However, the marble process is more complex, and marbles require a larger number of canisters for waste containment and have a higher surface area than do glass monoliths

An assessment of methods for immobilizing reprocessed radioactive waste

International Nuclear Information System (INIS)

Murthy, M.K.; Baranyi, A.D.

1980-05-01

Nuclear waste forms presently used for the disposal of high-level wastes and other potential waste forms under development were studied using information available in the literature and by visits to the laboratories. The following waste forms were considered: Borosilicate glass, high-silica glass, glassceramics, supercalcine ceramics, synroc ceramics, borosilicate glass beads in a metal matrix, supercalcine and synroc ceramics in a metal matrix and coated ceramics. The following conclusions have been reached: To date the best developed wasteform, both in terms of overall product quality and process development, is monolithic borosilicate glass. However, hydrothermal instability is a major concern. Borosilicate glass in metal matrix waste form has better properties than monolithic borosilicate glass waste form. The process has been proven on a pilot scale. Hence, it is considered very close to monolithic glass in terms of overall development. The product qualities of the other waste forms are better than borosilicate glass. However, process development for these alternative waste forms is still in a conceptual stage. The technological basis for processing ceramic waste forms exists in a well developed state. Nevertheless, adaptation of the technology to continuous hot-cell operation, although feasible, has not been demonstrated. In view of the product potential of ceramic waste forms it is felt that their development should be given emphasis at this time. (auth)

Glasses, ceramics, and composites from lunar materials

Science.gov (United States)

Beall, George H.

1992-01-01

A variety of useful silicate materials can be synthesized from lunar rocks and soils. The simplest to manufacture are glasses and glass-ceramics. Glass fibers can be drawn from a variety of basaltic glasses. Glass articles formed from titania-rich basalts are capable of fine-grained internal crystallization, with resulting strength and abrasion resistance allowing their wide application in construction. Specialty glass-ceramics and fiber-reinforced composites would rely on chemical separation of magnesium silicates and aluminosilicates as well as oxides titania and alumina. Polycrystalline enstatite with induced lamellar twinning has high fracture toughness, while cordierite glass-ceramics combine excellent thermal shock resistance with high flexural strengths. If sapphire or rutile whiskers can be made, composites of even better mechanical properties are envisioned.

Effect of additional materials on the properties of glass-ceramic produced from incinerator fly ashes.

Science.gov (United States)

Cheng, T W

2004-07-01

There are 21 Metro-waste incinerators in Taiwan under construction and are expected to be finished at year 2003. It is estimated that these incinerators will produce about two million tons of incinerator ash. In order to reduce the volume and eliminate contamination problems, high temperature molten technology studies have been conducted. The purpose of this research was that of trying to control the chemical composition of the glass-ceramic produced from incinerator fly ash, in order to improve the characteristics of the glass-ceramic. The experimental results showed that the additional materials, Mg(OH)2 and waste glass cullet, can change glass-ceramic phases from gehlenite to augite, pigeonite, and diopside. The physical, mechanical and chemical resistance properties of the glass-ceramic also showed much better characteristics than prepared glass-ceramic using incinerator fly ash alone.

Development of glass ceramics for the incorporation of fission products

International Nuclear Information System (INIS)

De, A.K.; Luckscheiter, B.; Lutze, W.; Malow, G.; Schiewer, E.

1976-01-01

Spontaneous devitrification of fission-product-containing borosilicate glasses can be avoided by controlled crystallization after melting. Glass ceramics have been developed from a vitrified simulated waste and further improvement of product properties was achieved. In particular perovskite, h-celsian, diopside and eucryptite glass ceramics were prepared. These contained leach resistant host phases which exhibited considerable enrichment of long-lived fission products. All products showed increased impact resistance, but the thermal expansion was only slightly improved

Development Of Glass Matrices For HLW Radioactive Wastes

International Nuclear Information System (INIS)

Jantzen, C.

2010-01-01

Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc 99 , Cs 137 , and I 129 . Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

Evaluation of forms for the immobilization of high-level and transuranic wastes

International Nuclear Information System (INIS)

Schuman, R.P.; Cox, N.D.; Gibson, G.W.; Kelsey, P.V. Jr.

1982-08-01

A figure-of-merit (FOM) analysis has been made of a number of waste forms for solidifying both defense and commercial high-level reprocessing waste (HLW) and transuranic (TRU) wastes. The evaluation includes iron-enriched basalt (IEB), a fusion-produced glass-ceramic, which has not been included in other assessments. For HLW, concrete receives the highest FOM, but may not meet regulatory requirements; IEB and glass are the best choices of the materials that should easily meet regulatory requirements. Concrete waste forms are the best choice for TRU wastes, with IEB a close contender. 116 references, 3 figures, 112 tables

Low sintering temperature glass waste forms for sequestering radioactive iodine

Science.gov (United States)

Nenoff, Tina M.; Krumhansl, James L.; Garino, Terry J.; Ockwig, Nathan W.

2012-09-11

Materials and methods of making low-sintering-temperature glass waste forms that sequester radioactive iodine in a strong and durable structure. First, the iodine is captured by an adsorbant, which forms an iodine-loaded material, e.g., AgI, AgI-zeolite, AgI-mordenite, Ag-silica aerogel, ZnI.sub.2, CuI, or Bi.sub.5O.sub.7I. Next, particles of the iodine-loaded material are mixed with powdered frits of low-sintering-temperature glasses (comprising various oxides of Si, B, Bi, Pb, and Zn), and then sintered at a relatively low temperature, ranging from 425.degree. C. to 550.degree. C. The sintering converts the mixed powders into a solid block of a glassy waste form, having low iodine leaching rates. The vitrified glassy waste form can contain as much as 60 wt % AgI. A preferred glass, having a sintering temperature of 500.degree. C. (below the silver iodide sublimation temperature of 500.degree. C.) was identified that contains oxides of boron, bismuth, and zinc, while containing essentially no lead or silicon.

Electrical resistivities of glass melts containing simulated SRP waste sludges

International Nuclear Information System (INIS)

Wiley, J.R.

1978-08-01

One option for the long-term management of radioactive waste at the Savannah River Plant is to solidify the waste in borosilicate glass by using a continuous, joule-heated, ceramic melter. Electrical resistivities that are needed for melter design were measured for melts of two borosilicate, glass-forming mixtures, each of which was combined with various amounts of several simulated-waste sludges. The simulated sludge spanned the composition range of actual sludges sampled from SRP waste tanks. Resistivities ranged from 6 to 10 ohm-cm at 500 0 C. Melt composition and temperature were correlated with resistivity. Resistivity was not a simple function of viscosity. 15 figures, 4 tables

Ceramic process and plant design for high-level nuclear waste immobilization

International Nuclear Information System (INIS)

Grantham, L.F.; McKisson, R.L.; De Wames, R.E.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

1983-01-01

In the last 3 years, significant advances in ceramic technology for high-level nuclear waste solidification have been made. Product quality in terms of leach-resistance, compositional uniformity, structural integrity, and thermal stability promises to be superior to borosilicate glass. This paper addresses the process effectiveness and preliminary designs for glass and ceramic immobilization plants. The reference two-step ceramic process utilizes fluid-bed calcination (FBC) and hot isostatic press (HIP) consolidation. Full-scale demonstration of these well-developed processing steps has been established at DOE and/or commercial facilities for processing radioactive materials. Based on Savannah River-type waste, our model predicts that the capital and operating cost for the solidification of high-level nuclear waste is about the same for the ceramic and glass options. However, when repository costs are included, the ceramic option potentially offers significantly better economics due to its high waste loading and volume reduction. Volume reduction impacts several figures of merit in addition to cost such as system logistics, storage, transportation, and risk. The study concludes that the ceramic product/process has many potential advantages, and rapid deployment of the technology could be realized due to full-scale demonstrations of FBC and HIP technology in radioactive environments. Based on our finding and those of others, the ceramic innovation not only offers a viable backup to the glass reference process but promises to be a viable future option for new high-level nuclear waste management opportunities

Disposition of excess plutonium using ''off-spec'' MOX pellets as a sintered ceramic waste form

International Nuclear Information System (INIS)

Armantrout, G.A.; Jardine, L.J.

1996-02-01

The authors describe a potential strategy for the disposition of excess weapons plutonium in a way that minimizes (1) technological risks, (2) implementation costs and completion schedules, and (3) requirements for constructing and operating new or duplicative Pu disposition facilities. This is accomplished by an optimized combination of (1) using existing nuclear power reactors to ''burn'' relatively pure excess Pu inventories as mixed oxide (MOX) fuel and (2) using the same MOX fuel fabrication facilities to fabricate contaminated or impure excess Pu inventories into an ''off-spec'' MOX solid ceramic waste form for geologic disposition. Diversion protection for the SCWF to meet the ''spent fuel standard'' introduced by the National Academy of Sciences can be achieved in at least three ways. (1) One can utilize the radiation field from defense high-level nuclear waste by first packaging the SCWF pellets in 2- to 4-L cans that are subsequently encapsulated in radioactive glass in the Defense Waste Processing Facility (DWPF) glass canisters (a ''can-in-canister'' approach). (2) One can add 137 Cs (recovered from defense wastes at Hanford and currently stored as CsCl in capsules) to an encapsulating matrix such as cement for the SCWF pellets in a small hot-cell facility and thus fabricate large monolithic forms. (3) The SCWF can be fabricated into reactor fuel-like pellets and placed in tubes similar to fuel assemblies, which can then be mixed in sealed repository containers with irradiated spent nuclear fuel for geologic disposition

Study of powellite-rich glass-ceramics for nuclear waste immobilization

International Nuclear Information System (INIS)

Taurines, T.

2012-01-01

MoO 3 is poorly soluble in borosilicate glasses which can lead to the crystallization of undesired phases when its concentration or the charge load (minor actinides and fission products concentration) is too high. Crystallization control is needed to guarantee good immobilization properties. We studied powellite-rich glass-ceramics obtained from a simplified nuclear glass in the system SiO 2 - B 2 O 3 - Na 2 O - CaO - Al 2 O 3 - MoO 3 - RE 2 O 3 (RE = Gd, Eu, Nd) by various heat treatments. Rare earth elements (REE) were added as minor actinides surrogates and as spectroscopic probes. The influence of MoO 3 and RE 2 O 3 content on powellite (CaMoO 4 ) crystallization was investigated. Various glass-ceramics (similar residual glass + powellite) were obtained with large crystal size distributions. Phase separation due to molybdenum occurs during quenching when [MoO 3 ] ≥ 2.5 mol%. We showed that increasing the rare earth content can suppress the phase separation due to molybdenum but it leads to spinodal decomposition of the residual glass. Furthermore, we studied the effects of parent glass complexifying and the insertion of Gd 3+ ions into the powellite structure. In order to understand the influence of microstructure on evolutions under β-irradiation, we studied point defects creation and structural changes. We showed that the damage induced by electronic excitations in the glass-ceramics is driven by the damage in the residual glass. (author) [fr

Facing slag glass and slag glass ceramic produced from thermal power plant ash

Energy Technology Data Exchange (ETDEWEB)

Buruchenko, A.E.; Kolesnikov, A.A.; Lukoyanov, A.G.

1990-10-01

Evaluates properties of fly ash and slags from the Krasnoyarsk coal-fired power plants and their utilization for glass and ceramic glass production. Composition of a mixture of fly ash and slag was: silica 40-55%, aluminium oxides 10-40%, ferric trioxide 6-14%, calcium oxides 20-35%, magnesium oxides 3-6%, potassium oxides 0.3-1.5%, sodium oxides 0.2-05%, sulfur trioxide 0.9-5.0%. The analyzed fly ash and slags from the Krasnoyarsk plant were an economic waste material for glass production. Properties of sand, clay and other materials used in glass production and properties of glass and ceramic glass produced on the basis of fly ash and slags are analyzed. Economic aspects of fly ash and slag utilization are also evaluated. 3 refs.

Summary and evaluation of nuclear waste forms. Chapter 12

International Nuclear Information System (INIS)

Lutze, W.; Ewing, R.C.

1988-01-01

In this chapter data are compiled from the foregoing contributed chapters into tables. In a few cases additional more recent data not found in the chapters have been included in the tables. The following waste form data are summarized: physical properties, chemical durability, radiation effects and the status of processing techniques. In addition important aspects of the comparison of waste forms and the response of waste forms (glass and ceramic) to corrosion and radiation effects are discussed. (author). 119 refs.; 6 figs.; 5 tabs

Preliminary evaluation of alternative forms for immobilization of Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Stone, J.A.; Goforth, S.T. Jr.; Smith, P.K.

1979-12-01

An evaluation of available information on eleven alternative solid forms for immobilization of SRP high-level waste has been completed. Based on the assessment of both product and process characteristics, four forms were selected for more detailed evaluation: (1) borosilicate glass made in the reference process, (2) a high-silica glass made from a porous glass matrix, (3) crystalline ceramics such as supercalcine or SYNROC, and (4) ceramics coated with an impervious barrier. The assessment includes a discussion of product and process characteristics for each of the eleven forms, a cross comparison of these characteristics for the forms, and the bases for selecting the most promising forms for further study

A direct, single-step plasma arc-vitreous ceramic process for stabilizing spent nuclear fuels, sludges, and associated wastes

International Nuclear Information System (INIS)

Feng, X.; Einziger, R.E.; Eschenbach, R.C.

1997-01-01

A single-step plasma arc-vitreous ceramic (PAVC) process is described for converting spent nuclear fuel (SNF), SNF sludges, and associated wastes into a vitreous ceramic waste form. This proposed technology is built on extensive experience of nuclear waste form development and nuclear waste treatment using the commercially available plasma arc centrifugal (PAC) system. SNF elements will be loaded directly into a PAC furnace with minimum additives and converted into vitreous ceramics with up to 90 wt% waste loading. The vitreous ceramic waste form should meet the functional requirements for borosilicate glasses for permanent disposal in a geologic repository and for interim storage. Criticality safety would be ensured through the use of batch modes, and controlling the amount of fuel processed in one batch. The minimum requirements on SNF characterization and pretreatment, the one-step process, and minimum secondary waste generation may reduce treatment duration, radiation exposure, and treatment cost

Glass composite waste forms for iodine confined in bismuth-embedded SBA-15

Energy Technology Data Exchange (ETDEWEB)

Yang, Jae Hwan [Nuclear Fuel Cycle Process Development Division, Korea Atomic Energy Research Institute, 989-111 Daeduk-daero, Yuseong-gu, Daejeon, 305-353 (Korea, Republic of); Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Park, Hwan Seo; Ahn, Do-Hee [Nuclear Fuel Cycle Process Development Division, Korea Atomic Energy Research Institute, 989-111 Daeduk-daero, Yuseong-gu, Daejeon, 305-353 (Korea, Republic of); Yim, Man-Sung, E-mail: msyim@kaist.ac.kr [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

2016-11-15

The aim of this study was to stabilize bismuth-embedded SBA-15 that captured iodine gas by fabrication of monolithic waste forms. The iodine containing waste was mixed with Bi{sub 2}O{sub 3} (a stabilizing additive) and low-temperature sintering glass followed by pelletizing and the sintering process to produce glass composite materials. Iodine volatility during the sintering process was significantly affected by the ratio of Bi{sub 2}O{sub 3} and the glass composition. It was confirmed that BiI{sub 3}, the main iodine phase within bismuth-embedded SBA-15, was effectively transformed to the mixed phases of Bi{sub 5}O{sub 7}I and BiOI. The initial leaching rates of iodine from the glass composite waste forms ranged 10{sup −3}–10{sup −2} g/m{sup 2} day, showing the stability of the iodine phases encapsulated by the glassy networks. It was also observed that common groundwater anions (e.g., chloride, carbonate, sulfite, and fluoride) elevated the iodine leaching rate by anion exchange reactions. The present results suggest that the glass composite waste form of bismuth-embedded SBA-15 could be a candidate material for stable storage of {sup 129}I. - Highlights: • Glass composite waste forms were developed to stabilize iodine confined in Bi-embedded SBA-15. • BiI{sub 3} within Bi-embedded SBA-15 was transformed to BiOI and Bi{sub 5}O{sub 7}I during sintering process. • Iodine volatility was significantly affected by glass composition and Bi{sub 2}O{sub 3} additive. • Iodine leaching rates were 10{sup −3}–10{sup −2} g/m{sup 2} day due to the stable iodine phases encapsulated by glassy networks. • Glass composite waste form of Bi-embedded SBA-15 is expected to be a candidate material for stable storage of {sup 129}I.

Nuclear waste glass corrosion mechanisms

International Nuclear Information System (INIS)

Jantzen, C.M.

1987-04-01

Dissolution of nuclear waste glass occurs by corrosion mechanisms similar to those of other solids, e.g., metallurgical and mineralogic systems. Metallurgical phenomena such as active corrosion, passivation and immunity have been observed to be a function of the glass composition and the solution pH. Hydration thermodynamics was used to quantify the role of glass composition and its effect on the solution pH during dissolution. A wide compositional range of natural, lunar, medieval, and nuclear waste glasses, as well as some glass-ceramics were investigated. The factors observed to affect dissolution in deionized water are pertinent to the dissolution of glass in natural environments such as the groundwaters anticipated to interact with nuclear waste glass in a geologic repository. The effects of imposed pH and oxidation potential (Eh) conditions existing in natural environments on glass dissolution is described in the context of Pourbaix diagrams, pH potential diagrams, for glass

The solidification of high-level liquid wastes in glass and ceramics

International Nuclear Information System (INIS)

Krause, H.

1989-01-01

In spent nuclear fuel reprocessing a highly radioactive waste solution is produced. It must be converted into a solid product, which binds the radionuclides, be hydrolytic as well as radiation and temperature resistant. Borosilicate glasses fulfil these requirements and, jointly with the barriers of a repository, they prevent inadmissible amounts of radionuclides from escaping into the biocycle. Two techniques were developed for industrial-scale vitrification: a rotary kiln calciner combined with an induction heated metallic melter and the electrode heated ceramic melters. Both techniques were already demonstrated on an industrial scale and under radioactive conditions. (AVM, Marcoule and PAMELA, Mol). (orig./MM) [de

Development of iron phosphate ceramic waste form to immobilize radioactive waste solution

Energy Technology Data Exchange (ETDEWEB)

Choi, Jongkwon [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Um, Wooyong, E-mail: wooyong.um@pnnl.gov [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Pacific Northwest National Laboratory, Richland, WA 99354 (United States); Choung, Sungwook [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of)

2014-09-15

The objective of this research was to develop an iron phosphate ceramic (IPC) waste form using converter slag obtained as a by-product of the steel industry as a source of iron instead of conventional iron oxide. Both synthetic off-gas scrubber solution containing technetium-99 (or Re as a surrogate) and LiCl–KCl eutectic salt, a final waste solution from pyrochemical processing of spent nuclear fuel, were used as radioactive waste streams. The IPC waste form was characterized for compressive strength, reduction capacity, chemical durability, and contaminant leachability. Compressive strengths of the IPC waste form prepared with different types of waste solutions were 16 MPa and 19 MPa for LiCl–KCl eutectic salt and the off-gas scrubber simulant, respectively, which meet the minimum compressive strength of 3.45 MPa (500 psi) for waste forms to be accepted into the radioactive waste repository. The reduction capacity of converter slag, a main dry ingredient used to prepare the IPC waste form, was 4136 meq/kg by the Ce(IV) method, which is much higher than those of the conventional Fe oxides used for the IPC waste form and the blast furnace slag materials. Average leachability indexes of Tc, Li, and K for the IPC waste form were higher than 6.0, and the IPC waste form demonstrated stable durability even after 63-day leaching. In addition, the Toxicity Characteristic Leach Procedure measurements of converter slag and the IPC waste form with LiCl–KCl eutectic salt met the universal treatment standard of the leachability limit for metals regulated by the Resource Conservation and Recovery Act. This study confirms the possibility of development of the IPC waste form using converter slag, showing its immobilization capability for radionuclides in both LiCl–KCl eutectic salt and off-gas scrubber solutions with significant cost savings.

External Criticality Risk of Immobilized Plutonium Waste Form in a Geologic Repository

International Nuclear Information System (INIS)

McClure, J.

2001-01-01

This purpose of this technical report is to provide a comprehensive summary of the waste package (WP) external criticality-related risk of the Plutonium Disposition ceramic waste form, which is being developed and evaluated by the Office of Fissile Materials Disposition of the United States Department of Energy (DOE). Potential accumulation of the fissile materials, 239 Pu and 235 U, in rock formations having a favorable chemical environment for such actions, requires analysis because autocatalytic configurations, while unlikely to form, never-the-less have consequences which are undesirable and require evaluation. Secondly, the WP design has evolved necessitating a re-evaluation of the internal WP degradation scenarios that contribute to the external source terms. The scope of this study includes a summary of the revised WP degradation calculations, a summary of the accumulation mechanisms in fractures and lithophysae in the tuff beneath the WP footprint, and a summary of the criticality risk calculations from any accumulated fissile material. Accumulations of fissile material external to the WP sufficient to pose a potential criticality risk require a deposition mechanism operating over sufficient time to reach required levels. The transporting solution concentrations themselves are well below critical levels (CRWMS 2001e). The ceramic waste form consists of Pu immobilized in ceramic disks, which would be embedded in High-Level Waste (HLW) glass in the standard HLW glass disposal canister. The ceramic disks would occupy approximately 12% of the HLW canister volume, while most of the remaining 88% of the volume would be occupied by HLW glass

Glassy slag: A complementary waste form to homogeneous glass for the implementation of MAWS in treating DOE low level/mixed wastes

International Nuclear Information System (INIS)

Feng, X.; Ordaz, G.; Krumrine, P.

1994-01-01

Glassy slag waste forms are being developed to complement glass waste forms in implementing the Minimum Additive Waste Stabilization (MAWS) Program for supporting DOE's environmental restoration efforts. These glassy slags are composed of various metal oxide crystalline phases embedded in an alumino-silicate glass phase. The slags are appropriate final waste forms for waste streams that contain large amounts of scrap metals and elements with low solubilities in glass, and that have low-flux contents. Homogeneous glass waste forms are appropriate for wastes with sufficient fluxes and low metal contents. Therefore, utilization of both glass and glassy slag waste forms will make vitrification technology applicable to the treatment of a much larger range of radioactive and mixed wastes. The MAWS approach was a plied to glassy slags by blending multiple waste streams to produce the final waste form, minimizing overall waste form volume and reducing costs. The crystalline oxide phases formed in the glassy slags can be specially formulated so that they are very durable and contain hazardous and radioactive elements in their lattice structures. The Structural Bond Strength (SBS) Model was used to predict the chemical durability of the product from the slag composition so that optimized slag compositions could be obtain with a limited number of crucible melts and testing

Glass composite waste forms for iodine confined in bismuth-embedded SBA-15

Science.gov (United States)

Yang, Jae Hwan; Park, Hwan Seo; Ahn, Do-Hee; Yim, Man-Sung

2016-11-01

The aim of this study was to stabilize bismuth-embedded SBA-15 that captured iodine gas by fabrication of monolithic waste forms. The iodine containing waste was mixed with Bi2O3 (a stabilizing additive) and low-temperature sintering glass followed by pelletizing and the sintering process to produce glass composite materials. Iodine volatility during the sintering process was significantly affected by the ratio of Bi2O3 and the glass composition. It was confirmed that BiI3, the main iodine phase within bismuth-embedded SBA-15, was effectively transformed to the mixed phases of Bi5O7I and BiOI. The initial leaching rates of iodine from the glass composite waste forms ranged 10-3-10-2 g/m2 day, showing the stability of the iodine phases encapsulated by the glassy networks. It was also observed that common groundwater anions (e.g., chloride, carbonate, sulfite, and fluoride) elevated the iodine leaching rate by anion exchange reactions. The present results suggest that the glass composite waste form of bismuth-embedded SBA-15 could be a candidate material for stable storage of 129I.

DEVELOPMENT OF GLASS MATRICES FOR HLW RADIOACTIVE WASTES

Energy Technology Data Exchange (ETDEWEB)

Jantzen, C.

2010-03-18

Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc{sup 99}, Cs{sup 137}, and I{sup 129}. Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

Effects of crystallization on thermal properties and chemical durability of the glasses containing simulated high level radioactive wastes

International Nuclear Information System (INIS)

Kawamoto, Takamichi; Terai, Ryohei; Hara, Shigeo

1978-01-01

In order to improve the thermodynamic stability of the glasses containing high level radioactive wastes, the conversion to glass-ceramics by the heat-treatment was carried out with two kinds of glasses, and the change of thermal properties and chemical durability by crystallization was investigated. One of the glasses has a composition of SiO 2 -Al 2 O 3 -ZnO-TiO 2 system, and another one has a composition which could grow the nephelite crystals from Na 2 O in wastes and Al 2 O 3 and SiO 2 added as glass-forming materials. Transition and yield points shifted to higher temperatures by the conversion and the glass-ceramics were found to be more stable than the original glasses. The glass-ceramics of the composition of SiO 2 -Al 2 O 3 -ZnO-TiO 2 showed poor durability, whereas the chemical durability of the glass-ceramics containing nephelite crystals was considerably improved. In the latter case, improvement of the durability is attributable to that some parts of glass are converted to nephelite crystals and the crystals are more durable than glass under most conditions. (auth.)

Industrial waste as a source for fabrication of composite ceramics-glass with a controlled porosity

Directory of Open Access Journals (Sweden)

Adziski R.

2008-01-01

Full Text Available Metallurgical slag with granulation (-0.125+0.063mm and 20 wt% waste TV glass were used for obtaining a glass ceramic composite with a controlled porosity. This material obtained by sintering at 950oC/2h possessed thermal stability, integral porosity of 43.6% and E-modulus and bending strength of 12 GPa and 39 MPa, respectively. The composite was characterized with a permeability of 0.47 Da and generation of air bubbles with size of 1-4 mm in a water medium.

Studies of glass waste form performance at Japan Atomic Energy Research Institute

International Nuclear Information System (INIS)

Banba, Tsunetaka; Kamizono, Hiroshi; Nakayama, Shinichi; Tashiro, Shingo

1989-08-01

The recent studies of glass waste form performance at Japan Atomic Energy Research Institute can be classified into the following three categories; (1) Study on the volatilization of radionuclides from the waste glass, which is necessary to estimate the safety in relation to operation of a storage facility. (2) Study on the radiation (alpha-radiation) effects which have relation to the long-term stability of the waste glass. (3) Study on the leaching behavior of actinides under the repository conditions, which is necessary to predict the long-term release rate of radionuclides from the waste glass. In the present report, the recent results corresponding to the above categories are described. (author)

Bonding silicon nitride using glass-ceramic

International Nuclear Information System (INIS)

Dobedoe, R.S.

1995-01-01

Silicon nitride has been successfully bonded to itself using magnesium-aluminosilicate glass and glass-ceramic. For some samples, bonding was achieved using a diffusion bonder, but in other instances, following an initial degassing hold, higher temperatures were used in a nitrogen atmosphere with no applied load. For diffusion bonding, a small applied pressure at a temperature below which crystallisation occurs resulted in intimate contact. At slightly higher temperatures, the extent of the reaction at the interface and the microstructure of the glass-ceramic joint was highly sensitive to the bonding temperature. Bonding in a nitrogen atmosphere resulted in a solution-reprecipitation reaction. A thin layer of glass produced a ''dry'', glass-free joint, whilst a thicker layer resulted in a continuous glassy join across the interface. The chromium silicide impurities within the silicon nitride react with the nucleating agent in the glass ceramic, which may lead to difficulty in producing a fine glass-ceramic microstructure. Slightly lower temperatures in nitrogen resulted in a polycrystalline join but the interfacial contact was poor. It is hoped that one of the bonds produced may be developed to eventually form part of a graded joint between silicon nitride and a high temperature nickel alloy. (orig.)

Preparation of plutonium waste forms with ICPP calcined high-level waste

Energy Technology Data Exchange (ETDEWEB)

Staples, B.A.; Knecht, D.A. [Lockheed Idaho Technologies Co., Idaho Falls, ID (United States); O`Holleran, T.P. [Argonne National Lab.-West, Idaho Falls, ID (United States)] [and others

1997-05-01

Glass and glass-ceramic forms developed for the immobilization of calcined high-level wastes generated by Idaho Chemical Processing Plant (ICPP) fuel reprocessing activities have been investigated for ability to immobilize plutonium and to simultaneously incorporate calcined waste as an anti-proliferation barrier. Within the forms investigated, crystallization of host phases result in an increased loading of plutonium as well as its incorporation into potentially more durable phases than the glass. The host phases were initially formed and characterized with cerium (Ce{sup +4}) as a surrogate for plutonium (Pu{sup +4}) and samarium as a neutron absorber for criticality control. Verification of the surrogate testing results were then performed replacing cerium with plutonium. All testing was performed with surrogate calcined high-level waste. The results of these tests indicated that a potentially useful host phase, based on zirconia, can be formed either by devitrification or solid state reaction in the glass studied. This phase incorporates plutonium as well as samarium and the calcined waste becomes part of the matrix. Its ease of formation makes it potentially useful in excess plutonium dispositioning. Other durable host phases for plutonium and samarium, including zirconolite and zircon have been formed from zirconia or alumina calcine through cold press-sintering techniques and hot isostatic pressing. Host phase formation experiments conducted through vitrification or by cold press-sintering techniques are described and the results discussed. Recommendations are given for future work that extends the results of this study.

Preparation of plutonium waste forms with ICPP calcined high-level waste

International Nuclear Information System (INIS)

Staples, B.A.; Knecht, D.A.; O'Holleran, T.P.

1997-05-01

Glass and glass-ceramic forms developed for the immobilization of calcined high-level wastes generated by Idaho Chemical Processing Plant (ICPP) fuel reprocessing activities have been investigated for ability to immobilize plutonium and to simultaneously incorporate calcined waste as an anti-proliferation barrier. Within the forms investigated, crystallization of host phases result in an increased loading of plutonium as well as its incorporation into potentially more durable phases than the glass. The host phases were initially formed and characterized with cerium (Ce +4 ) as a surrogate for plutonium (Pu +4 ) and samarium as a neutron absorber for criticality control. Verification of the surrogate testing results were then performed replacing cerium with plutonium. All testing was performed with surrogate calcined high-level waste. The results of these tests indicated that a potentially useful host phase, based on zirconia, can be formed either by devitrification or solid state reaction in the glass studied. This phase incorporates plutonium as well as samarium and the calcined waste becomes part of the matrix. Its ease of formation makes it potentially useful in excess plutonium dispositioning. Other durable host phases for plutonium and samarium, including zirconolite and zircon have been formed from zirconia or alumina calcine through cold press-sintering techniques and hot isostatic pressing. Host phase formation experiments conducted through vitrification or by cold press-sintering techniques are described and the results discussed. Recommendations are given for future work that extends the results of this study

Performance of borosilicate glass, Synroc and spent fuel as nuclear waste forms

International Nuclear Information System (INIS)

Lutze, W.; Grambow, B.; Ewing, R.C.

1990-01-01

Presently, there are three prominent waste forms under consideration for the disposal of high-level waste: Borosilicate glass and Synroc for high-level radioactive waste from fuel reprocessing and spent fuel as the waste form for non-reprocessed fuel. Using the present experimental data base, one may compare the performance of these three waste forms under repository relevant conditions. In low water flow regimes and at temperatures less than 100 degree C, the fractional release rates of all three waste forms are low, on the order of 10-7/d or less and may decrease with time. Under these conditions the three waste forms behave similarly. At elevated temperatures or in high flow regimes, the durability of borosilicate glass will be much less than that of Synroc, and thus, for certain disposal schemes (e.g., deep burial) Synroc is preferable. All predictions of the long-term behavior are based on the extrapolation of short term experimental data, we point out that appropriate and useful natural analogues are available for each of these waste forms and should be used in the performance assessment of each waste form's long-term behavior. 14 refs

Glass-bonded iodosodalite waste form for immobilization of 129I

Science.gov (United States)

Chong, Saehwa; Peterson, Jacob A.; Riley, Brian J.; Tabada, Diana; Wall, Donald; Corkhill, Claire L.; McCloy, John S.

2018-06-01

Immobilization of radioiodine is an important requirement for current and future nuclear fuel cycles. Iodosodalite [Na8(AlSiO4)6I2] was synthesized hydrothermally from metakaolin, NaI, and NaOH. Dried unwashed sodalite powders were used to synthesize glass-bonded iodosodalite waste forms (glass composite materials) by heating pressed pellets at 650, 750, or 850 °C with two types of sodium borosilicate glass binders. These heat-treated specimens were characterized with X-ray diffraction, Fourier-transform infrared spectroscopy, scanning electron microscopy, energy dispersive spectroscopy, thermal analysis, porosity and density measurements, neutron activation analysis, and inductively-coupled plasma mass spectrometry. For the best waste form produced (pellets mixed with 10 mass% of glass binder and heat-treated at 750 °C), the maximum possible elemental iodine loading was 19.8 mass%, but only ∼8-9 mass% waste loading of iodine was retained in the waste form after thermal processing. Other pellets with higher iodine retention either contained higher porosity or were incompletely sintered. ASTM C1308 and C1285 (product consistency test, PCT) experiments were performed to understand chemical durability under diffusive and static conditions. The C1308 test resulted in significantly higher normalized loss compared to the C1285 test, most likely because of the strong effect of neutral pH solution renewal and prevention of ion saturation in solution. Both experiments indicated that release rates of Na and Si were higher than for Al and I, probably due to a poorly durable Na-Si-O phase from the glass bonding matrix or from initial sodalite synthesis; however the C1308 test result indicated that congruent dissolution of iodosodalite occurred. The average release rates of iodine obtained from C1308 were 0.17 and 1.29 g m-2 d-1 for 80 or 8 m-1, respectively, and the C1285 analysis gave a value of 2 × 10-5 g m-2 d-1, which is comparable to or better than the durability of

Production of coloured glass-ceramics from incinerator ash using thermal plasma technology.

Science.gov (United States)

Cheng, T W; Huang, M Z; Tzeng, C C; Cheng, K B; Ueng, T H

2007-08-01

Incineration is a major treatment process for municipal solid waste in Taiwan. It is estimated that over 1.5 Mt of incinerator ash are produced annually. This study proposes using thermal plasma technology to treat incinerator ash. Sintered glass-ceramics were produced using quenched vitrified slag with colouring agents added. The experimental results showed that the major crystalline phases developed in the sintered glass-ceramics were gehlenite and wollastonite, but many other secondary phases also appeared depending on the colouring agents added. The physical/mechanical properties, chemical resistance and toxicity characteristic leaching procedure of the coloured glass-ceramics were satisfactory. The glass-ceramic products obtained from incinerator ash treated with thermal plasma technology have great potential for building applications.

Development of iodine waste forms using low-temperature sintering glass

International Nuclear Information System (INIS)

Krumhansl, James Lee; Nenoff, Tina Maria; Garino, Terry J.; Rademacher, David

2010-01-01

This presentation will describe our recent work on the use of low temperature-sintering glass powders mixed with either AgI or AgI-zeolite to produce a stable waste form. Radioactive iodine ( 129 I, half-life of 1.6 x 10 7 years) is generated in the nuclear fuel cycle and is of particular concern due to its extremely long half-life and its effects on human health. As part of the DOE/NE Advanced Fuel Cycle Initiative (AFCI), the separation of 129 I from spent fuel during fuel reprocessing is being studied. In the spent fuel reprocessing scheme under consideration, the iodine is released in gaseous form and collected using Ag-loaded zeolites, to form AgI. Although AgI has extremely low solubility in water, it has a relatively high vapor pressure at moderate temperatures (>550 C), thus limiting the thermal processing. Because of this, immobilization using borosilicate glass is not feasible. Therefore, a bismuth oxide-based glasses are being studied due to the low solubility of bismuth oxide in aqueous solution at pH > 7. These waste forms were processed at 500 C, where AgI volatility is low but the glass powder is able to first densify by viscous sintering and then crystallize. Since the glass is not melted, a more chemically stable glass can be used. The AgI-glass mixture was found to have high iodine leach resistance in these initial studies.

Evaluation of the reuse of glass and ceramic blocks in the development of a ceramic products

International Nuclear Information System (INIS)

Rodrigues, R.A.; Silva, L.A.; Martins, B.E.D.B.S.; Felippe, C.E.C.; Almeida, V.C.

2010-01-01

The ceramic industry has enormous potential to absorb wastes. The main objective of this study was to evaluate the feasibility of reusing leftovers ceramic blocks, from construction and, with shards of glass in the development of a ceramic product. The ceramic pieces were prepared with different compositions of glass by the method of pressing conformation and heating at 1000 and 1100 deg C. The conformed pieces were tested for linear shrinkage, water absorption, porosity, and tensile strength. The techniques for characterization were X-ray fluorescence, X-ray diffraction and scanning electron microscopy, the results show that the ceramic material produced has a high flexural strength and low values of water absorption. (author)

Ceramic fiber reinforced glass-ceramic matrix composite

Science.gov (United States)

Bansal, Narottam P. (Inventor)

1993-01-01

A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

Crack tip fracture toughness of base glasses for dental restoration glass-ceramics using crack opening displacements.

Science.gov (United States)

Deubener, J; Höland, M; Höland, W; Janakiraman, N; Rheinberger, V M

2011-10-01

The critical stress intensity factor, also known as the crack tip toughness K(tip), was determined for three base glasses, which are used in the manufacture of glass-ceramics. The glasses included the base glass for a lithium disilicate glass-ceramic, the base glass for a fluoroapatite glass-ceramic and the base glass for a leucite glass-ceramic. These glass-ceramic are extensively used in the form of biomaterials in restorative dental medicine. The crack tip toughness was established by using crack opening displacement profiles under experimental conditions. The crack was produced by Vickers indentation. The crack tip toughness parameters determined for the three glass-ceramics differed quite significantly. The crack tip parameters of the lithium disilicate base glass and the leucite base glass were higher than that of the fluoroapatite base glass. This last material showed glass-in-glass phase separation. The discussion of the results clearly shows that the droplet glass phase is softer than the glass matrix. Therefore, the authors conclude that a direct relationship exists between the chemical nature of the glasses and the crack tip parameter. Copyright © 2011 Elsevier Ltd. All rights reserved.

Minerals and design of new waste forms for conditioning nuclear waste

Science.gov (United States)

Montel, Jean-Marc

2011-02-01

Safe storage of radioactive waste is a major challenge for the nuclear industry. Mineralogy is a good basis for designing ceramics, which could eventually replace nuclear glasses. This requires a new storage concept: separation-conditioning. Basic rules of crystal chemistry allow one to select the most suitable structures and natural occurrences allow assessing the long-term performance of ceramics in a geological environment. Three criteria are of special interest: compatibility with geological environment, resistance to natural fluids, and effects of self-irradiation. If mineralogical information is efficient for predicting the behaviour of common, well-known minerals, such as zircon, monazite or apatite, more research is needed to rationalize the long-term behaviour of uncommon waste form analogs.

Light scattering in glass-ceramics

International Nuclear Information System (INIS)

Hendy, S.C.

2002-01-01

Full text: Glass-ceramic materials with microstructures comprised of dispersed nanocrystallites in a residual glass matrix show promise for many new technological applications. In particular, transparent glass-ceramics offer low thermal expansion and stability, in addition to the prospect of novel non-linear optical properties that can arise from the nanocrystallites. Good transparency requires low optical scattering and low atomic absorption. Light scattering in the glass-ceramic arises primarily from the glass-crystallite interface. The attenuation due to scattering (turbidity) will depend upon the difference in refractive index of the two phases and the size and distribution of nanocrystallites in the glass. Here we consider models of glass-ceramic structure formation and look at scattering in these model structures to increase our understanding of the transparency of glass-ceramics

LSA glass-ceramic tiles made by powder pressing

International Nuclear Information System (INIS)

Figueira, F.C.; Bertan, F.M.; Riella, H.G.; Uggioni, E.; Bernardin, A.M.

2009-01-01

A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior (σbending) and thermal analysis (α). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

International Nuclear Information System (INIS)

Zhang, Zhikun; Zhang, Lei; Li, Aimin

2015-01-01

Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm 3 , weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

Energy Technology Data Exchange (ETDEWEB)

Zhang, Zhikun; Zhang, Lei; Li, Aimin, E-mail: leeam@dlut.edu.cn

2015-04-15

Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm{sup 3}, weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

High-frequency characteristics of glass/ceramic composite and alumina multilayer structures

International Nuclear Information System (INIS)

Niwa, K.; Suzuki, H.; Yokoyama, H.; Kamechara, N.; Tsubone, K.; Tanisawa, H.; Sugiki, H.

1990-01-01

This paper reports the transmission characteristics of glass/ceramic composite (borosilicate glass/alumina) and alumina multilayer structures examined. The triplate stripline formed in the glass/ceramic multilayer shows low conductor and dielectric loss. Alumina multilayer, however, has twice the transmission loss at 10 GHz, because the resistivity of W in the alumina multilayer is higher than the Cu in the glass/ceramic multilayer. Crosstalk between striplines in the glass/ceramics is less than -80 dB up to 11 GHz and 9 GHz for alumina

Glass forms for immobilization of Hanford wastes

International Nuclear Information System (INIS)

Schulz, W.W.; Dressen, A.L.; Hobbick, C.W.; Babad, H.

1975-03-01

Approximately 140 million liters of solid salt cake (mainly NaNO 3 ), produced by evaporation of aged alkaline high-level liquid wastes, will be stored in underground tanks when the present Hanford Waste Management Program is completed in the early 1980's. At this time also, large volumes of various other solid radioactive wastes (sludges, excavated Pu-contaminated soil, and doubly encapsulated 137 CsCl and 90 SrF 2 ) will be stored on the Hanford Reservation. All these solid wastes can be converted to immobile silicate and aluminosilicate glasses of low water leachability by melting them at 1100 0 to 1400 0 C with appropriate amounts of basalt (or sand) and other glass-formers such as B 2 O 3 or CaO. Reviewed in this paper are formulations and other melt conditions used successfully in batch tests to make glasses from actual and synthetic wastes; leachability and other properties of these glasses show them to be satisfactory vehicles for immobilization of the Hanford wastes. (U.S.)

Radiopaque Strontium Fluoroapatite Glass-Ceramics

Science.gov (United States)

Höland, Wolfram; Schweiger, Marcel; Dittmer, Marc; Ritzberger, Christian

2015-01-01

The controlled precipitation of strontium fluoroapatite crystals was studied in four base glass compositions derived from the SiO2–Al2O3–Y2O3–SrO–Na2O–K2O/Rb2O/Cs2O–P2O5–F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: (a) Sr5(PO4)3F – leucite, KAlSi2O6, (b) Sr5(PO4)3F – leucite, KAlSi2O6, and nano-sized NaSrPO4, (c) Sr5(PO4)3F – pollucite, CsAlSi2O6, and nano-sized NaSrPO4, and (d) Sr5(PO4)3F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4. The proof of crystal phase formation was possible by X-ray diffraction. The microstructures, which were studied using scanning electron microscopy, demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needle-like morphology. The study of the crystal growth of needle-like Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism. The formation of leucite, pollucite, and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

Radiopaque Strontium Fluoroapatite Glass-Ceramics.

Science.gov (United States)

Höland, Wolfram; Schweiger, Marcel; Dittmer, Marc; Ritzberger, Christian

2015-01-01

The controlled precipitation of strontium fluoroapatite crystals was studied in four base glass compositions derived from the SiO2-Al2O3-Y2O3-SrO-Na2O-K2O/Rb2O/Cs2O-P2O5-F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: (a) Sr5(PO4)3F - leucite, KAlSi2O6, (b) Sr5(PO4)3F - leucite, KAlSi2O6, and nano-sized NaSrPO4, (c) Sr5(PO4)3F - pollucite, CsAlSi2O6, and nano-sized NaSrPO4, and (d) Sr5(PO4)3F - Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4. The proof of crystal phase formation was possible by X-ray diffraction. The microstructures, which were studied using scanning electron microscopy, demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needle-like morphology. The study of the crystal growth of needle-like Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism. The formation of leucite, pollucite, and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite - pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal expansion (CTE). These

Radiopaque strontium fluoroapatite glass-ceramics

Directory of Open Access Journals (Sweden)

Wolfram eHöland

2015-10-01

Full Text Available The controlled precipitation of strontium fluoroapatite crystals, was studied in four base glass compositions derived from the SiO2 – Al2O3 – Y2O3 – SrO – Na2O – K2O/Rb2O/Cs2O – P2O5 – F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: a Sr5(PO43F – leucite, KAlSi2O6 , b Sr5(PO43F – leucite, KAlSi2O6, and nano-sized NaSrPO4 c Sr5(PO43F – pollucite, CsAlSiO4 , and nano-sized NaSrPO4, d Sr5(PO43F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4.The proof of crystal phase formation was possible by X-ray diffraction (XRD. The microstructures, which were studied using scanning electron microscopy (SEM demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needlelike morphology. The study of the crystal growth of needlelike Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism.The formation of leucite, pollucite and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

Characteristics of borosilicate waste glass form for high-level radioactive waste

Energy Technology Data Exchange (ETDEWEB)

Kim, Seung Soo; Chun, Kwan Sik; Choi, Jong Won; Kang, Chul Hyung

2001-03-01

Basic data, required for the design and the performance assessment of a repository of HLW, suchas the chemical composition and the characteristics of the borosilicate waste glass have been identified according to the burn-ups of spent PWR fuels. The diemnsion of waste canister is 430mm in diameter and 1135mm in length, and the canister should hold less than 2kwatts of heat from their decay of radionuclides contained in the HLW. Based on the reprocessing of 5 years-cooled spent fuel, one canister could hold about 11.5wt.% and 10.8wt.% of oxidized HLW corresponding to their burn-ups of 45,000MWD/MTU and 55,000MWD/MTU, respectively. These waste forms have been recommanded as the reference waste forms of HLW. The characteristics of these wastes as a function of decay time been evaluated. However, after a specific waste form and a specific site for the disposal would be selected, the characteristics of the waste should be reevaluated under the consideration of solidification period, loaded waste, storage condition and duration, site circumstances for the repository system and its performance assessment.

Chemical and mechanical performance properties for various final waste forms -- PSPI scoping study

International Nuclear Information System (INIS)

Farnsworth, R.K.; Larsen, E.D.; Sears, J.W.; Eddy, T.L.; Anderson, G.L.

1996-09-01

The US DOE is obtaining data on the performance properties of the various final waste forms that may be chosen as primary treatment products for the alpha-contaminated low-level and transuranic waste at the INEL's Transuranic Storage Area. This report collects and compares selected properties that are key indicators of mechanical and chemical durability for Portland cement concrete, concrete formed under elevated temperature and pressure, sulfur polymer cement, borosilicate glass, and various forms of alumino-silicate glass, including in situ vitrification glass and various compositions of iron-enriched basalt (IEB) and iron-enriched basalt IV (IEB4). Compressive strength and impact resistance properties were used as performance indicators in comparative evaluation of the mechanical durability of each waste form, while various leachability data were used in comparative evaluation of each waste form's chemical durability. The vitrified waste forms were generally more durable than the non-vitrified waste forms, with the iron-enriched alumino-silicate glasses and glass/ceramics exhibiting the most favorable chemical and mechanical durabilities. It appears that the addition of zirconia and titania to IEB (forming IEB4) increases the leach resistance of the lanthanides. The large compositional ranges for IEB and IEB4 more easily accommodate the compositions of the waste stored at the INEL than does the composition of borosilicate glass. It appears, however, that the large potential variation in IEB and IEB4 compositions resulting from differing waste feed compositions can impact waste form durability. Further work is needed to determine the range of waste stream feed compositions and rates of waste form cooling that will result in acceptable and optimized IEB or IEB4 waste form performance. 43 refs

Tungstate-based glass-ceramics for the immobilization of radio cesium

Science.gov (United States)

Drabarek, Elizabeth; McLeod, Terry I.; Hanna, John V.; Griffith, Christopher S.; Luca, Vittorio

2009-02-01

The preparation of tungstate-containing glass-ceramic composites (GCC) for the potential immobilization of radio cesium has been considered. The GCC materials were prepared by blending two oxide precursor compositions in various proportions. These included a preformed Cs-containing hexagonal tungsten bronze (HTB) phase (Cs 0.3Ti 0.2W 0.8O 3, P6 3/ mcm) and a blend of silica and other oxides. The use of the HTB phase was motivated on the assumption that a HTB-based adsorbent could be used to remove cesium directly from aqueous high level liquid waste feeds. In the absence of the HTB, glass-ceramics were relatively easily prepared from the Cs-containing glass-forming oxide blend. On melting the mixture a relative complex GCC phase assemblage formed. The principal components of this phase assemblage were determined using X-ray powder diffraction, 133Cs MAS-NMR, and cross-sectional SEM and included glass, various zeolites, scheelite (CaWO 4) and a range of other oxide phases and Cs-containing aluminosilicate. Importantly, under no circumstance was cesium partitioned into the glass phase irrespective of whether or not the composition included the preformed Cs-containing HTB compound. For compositions containing the HTB, cesium was partitioned into one of four major phases including zeolite; Cs-silica-tungstate bronze, pollucite (CsAlSi 2O 6), and an aluminosilicate with an Al/Si ratio close to one. The leach resistance of all materials was evaluated and related to the cesium distribution within the GCC phase assemblages. In general, the GCCs prepared from the HTB had superior durability compared with materials not containing tungsten. Indeed the compositions in many cases had leach resistances comparable to the best ceramics or glass materials.

MINERALIZATION OF RADIOACTIVE WASTES BY FLUIDIZED BED STEAM REFORMING (FBSR): COMPARISONS TO VITREOUS WASTE FORMS, AND PERTINENT DURABILITY TESTING

International Nuclear Information System (INIS)

Jantzen, C.

2008-01-01

The Savannah River National Laboratory (SRNL) was requested to generate a document for the Washington State Department of Ecology and the U.S. Environmental Protection Agency that would cover the following topics: (1) A description of the mineral structures produced by Fluidized Bed Steam Reforming (FBSR) of Hanford type Low Activity Waste (LAW including LAWR which is LAW melter recycle waste) waste, especially the cage structured minerals and how they are formed. (2) How the cage structured minerals contain some contaminants, while others become part of the mineral structure (Note that all contaminants become part of the mineral structure and this will be described in the subsequent sections of this report). (3) Possible contaminant release mechanisms from the mineral structures. (4) Appropriate analyses to evaluate these release mechanisms. (5) Why the appropriate analyses are comparable to the existing Hanford glass dataset. In order to discuss the mineral structures and how they bond contaminants a brief description of the structures of both mineral (ceramic) and vitreous waste forms will be given to show their similarities. By demonstrating the similarities of mineral and vitreous waste forms on atomic level, the contaminant release mechanisms of the crystalline (mineral) and amorphous (glass) waste forms can be compared. This will then logically lead to the discussion of why many of the analyses used to evaluate vitreous waste forms and glass-ceramics (also known as glass composite materials) are appropriate for determining the release mechanisms of LAW/LAWR mineral waste forms and how the durability data on LAW/LAWR mineral waste forms relate to the durability data for LAW/LAWR glasses. The text will discuss the LAW mineral waste form made by FBSR. The nanoscale mechanism by which the minerals form will be also be described in the text. The appropriate analyses to evaluate contaminant release mechanisms will be discussed, as will the FBSR test results to

Predictive modeling of crystal accumulation in high-level waste glass melters processing radioactive waste

Science.gov (United States)

Matyáš, Josef; Gervasio, Vivianaluxa; Sannoh, Sulaiman E.; Kruger, Albert A.

2017-11-01

The effectiveness of high-level waste vitrification at Hanford's Waste Treatment and Immobilization Plant may be limited by precipitation/accumulation of spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr)2O4] in the glass discharge riser of Joule-heated ceramic melters during idling. These crystals do not affect glass durability; however, if accumulated in thick layers, they can clog the melter and prevent discharge of molten glass into canisters. To address this problem, an empirical model was developed that can predict thicknesses of accumulated layers as a function of glass composition. This model predicts well the accumulation of single crystals and/or small-scale agglomerates, but excessive agglomeration observed in high-Ni-Fe glass resulted in an underprediction of accumulated layers, which gradually worsened over time as an increased number of agglomerates formed. The accumulation rate of ∼53.8 ± 3.7 μm/h determined for this glass will result in a ∼26 mm-thick layer after 20 days of melter idling.

Machinable glass-ceramics forming as a restorative dental material.

Science.gov (United States)

Chaysuwan, Duangrudee; Sirinukunwattana, Krongkarn; Kanchanatawewat, Kanchana; Heness, Greg; Yamashita, Kimihiro

2011-01-01

MgO, SiO(2), Al(2)O(3), MgF(2), CaF(2), CaCO(3), SrCO(3), and P(2)O(5) were used to prepare glass-ceramics for restorative dental materials. Thermal properties, phases, microstructures and hardness were characterized by DTA, XRD, SEM and Vickers microhardness. Three-point bending strength and fracture toughness were applied by UTM according to ISO 6872: 1997(E). XRD showed that the glass crystallized at 892°C (second crystallization temperature+20°C) for 3 hrs consisted mainly of calcium-mica and fluorapatite crystalline phases. Average hardness (3.70 GPa) closely matched human enamel (3.20 GPa). The higher fracture toughness (2.04 MPa√m) combined with the hardness to give a lower brittleness index (1.81 µm(-1/2)) which indicates that they have exceptional machinability. Bending strength results (176.61 MPa) were analyzed by Weibull analysis to determine modulus value (m=17.80). Machinability of the calcium mica-fluorapatite glass-ceramic was demonstrated by fabricating with CAD/CAM.

AN ALTERNATIVE HOST MATRIX BASED ON IRON PHOSPHATE GLASSES FOR THE VITRIFICATION OF SPECIALIZED WASTE FORMS

International Nuclear Information System (INIS)

Day, Delbert D.

2000-01-01

As mentioned above, the overall goal of this research project was to collect the scientific information essential to develop iron phosphate glass based nuclear wasteforms. The specific objectives of the project were: (1) Investigate the structure of binary iron phosphate glasses and it's dependence on the composition and melting atmosphere: Understand atomic arrangements and nature of the bonding. Establish structure-property relationships. Determine the compositions and melting conditions which optimize the critical properties of the base glass. (2) Understand the structure of iron phosphate wasteforms and it's dependence on the composition and melting atmosphere: Investigate how the waste elements are bonded and coordinated within the glass structure. Establish structure-property relationships for the waste glasses. Determine the compositions and melting atmosphere for which the critical properties of the waste forms would be optimum. (3) Determine the role(s) played by the valence states of iron ions and it's dependence on the composition and melting atmosphere: Understand the different roles of iron(II) and iron(III) ions in determining the critical properties of the base glass and the waste forms. Investigate how the iron valence and its significance depend on the composition and melting atmosphere. (4) Investigate glass forming and crystallization processes of the iron phosphate glasses and their waste forms: Understand the dependence of the glass forming and crystallization characteristics on overall glass composition and valence states of iron ions. Identify the products of devitrification and investigate the critical properties of these crystalline compounds which may adversely affect the chemical and physical properties of the waste forms

Borosilicate glass as a matrix for immobilization of SRP high-level waste

International Nuclear Information System (INIS)

Wicks, G.G.

1980-01-01

Approximately 22 million gallons of high-level radioactive defense waste are currently being stored in large underground tanks located on the Savannah River Plant (SRP) site in Aiken, South Carolina. One option now being considered for long-term management of this waste involves removing the waste from the tanks, chemically processing the waste, and immobilizing the potentially harmful radionuclides in the waste into a borosilicate glass matrix. The technology for producing waste glass forms is well developed and has been demonstrated on various scales using simulated as well as radioactive SRP waste. Recently, full-scale prototypical equipment has been made operational at SRP. This includes both a joule-heated ceramic melter and an in-can melter. These melters are a part of an integrated vitrification system which is under evaluation and includes a spray calciner, direct liquid feed apparatus, and various elements of an off-gas system. Two of the most important properties of the waste glass are mechanical integrity and leachability. Programs are in progress at SRL aimed at minimizing thermally induced cracking by carefully controlling cooling cycles and using ceramic liners or coatings. The leachability of SRP waste glass has been studied under many different conditions and consistently found to be low. For example, the leachability of actual SRP waste glass was found to be 10 -6 to 10 -5 g/(cm 2 )(day) initially and decreasing to 10 -9 to 10 -8 g/(cm 2 )(day) after 100 days. Waste glass is also being studied under anticipated storage conditions. In brine at 90 0 C, the leachability is about 5 x 10 -8 g/(cm 2 )(day) after 60 days. The effects of other geological media including granite, basalt, shale, and tuff are also being studied as part of the multibarrier isolation system

Nanoporous Glasses for Nuclear Waste Containment

Directory of Open Access Journals (Sweden)

Thierry Woignier

2016-01-01

Full Text Available Research is in progress to incorporate nuclear waste in new matrices with high structural stability, resistance to thermal shock, and high chemical durability. Interactions with water are important for materials used as a containment matrix for the radio nuclides. It is indispensable to improve their chemical durability to limit the possible release of radioactive chemical species, if the glass structure is attacked by corrosion. By associating high structural stability and high chemical durability, silica glass optimizes the properties of a suitable host matrix. According to an easy sintering stage, nanoporous glasses such as xerogels, aerogels, and composite gels are alternative ways to synthesize silica glass at relatively low temperatures (≈1,000–1,200°C. Nuclear wastes exist as aqueous salt solutions and we propose using the open pore structure of the nanoporous glass to enable migration of the solution throughout the solid volume. The loaded material is then sintered, thereby trapping the radioactive chemical species. The structure of the sintered materials (glass ceramics is that of nanocomposites: actinide phases (~100 nm embedded in a vitreous silica matrix. Our results showed a large improvement in the chemical durability of glass ceramic over conventional nuclear glass.

USING CENTER HOLE HEAT TRANSFER TO REDUCE FORMATION TIMES FOR CERAMIC WASTE FORMS FROM PYROPROCESSING

International Nuclear Information System (INIS)

Kenneth J. Bateman; Charles W. Solbrig

2006-01-01

The waste produced from processing spent fuel from the EBR II reactor must be processed into a waste form suitable for long term storage in Yucca Mountain. The method chosen produces zeolite granules mixed with glass frit, which must then be converted into a solid. This is accomplished by loading it into a can and heating to 900 C in a furnace regulated at 915 C. During heatup to 900 C, the zeolite and glass frit react and consolidate to produce a sodalite monolith. The resultant ceramic waste form (CWF) is then cooled. The waste is 52 cm in diameter and initially 300 cm long but consolidates to 150 cm long during the heating process. After cooling it is then inserted in a 5-DHLW/DOE SNF Long Canister. Without intervention, the waste takes 82 hours to heat up to 900 C in a furnace designed to geometrically fit the cylindrical waste form. This paper investigates the reduction in heating times possible with four different methods of additional heating through a center hole. The hole size is kept small to maximize the amount of CWF that is processed in a single run. A hole radius of 1.82 cm was selected which removes only 1% of the CWF. A reference computation was done with a specified inner hole surface temperature of 915 C to provide a benchmark for the amount of improvement which can be made. It showed that the heatup time can potentially be reduced to 43 hours with center hole heating. The first method, simply pouring high temperature liquid aluminum into the hole, did not produce any noticeable effect on reducing heat up times. The second method, flowing liquid aluminum through the hole, works well as long as the velocity is high enough (2.5 cm/sec) to prevent solidification of the aluminum during the initial front movement of the aluminum into the center hole. The velocity can be reduced to 1 cm/sec after the initial front has traversed the ceramic. This procedure reduces the formation time to near that of the reference case. The third method, flowing a gas

Long-term stability of high-level waste forms

International Nuclear Information System (INIS)

Vernaz, E.; Loida, A.; Malow, G.; Marples, J.A.C.; Matzke, H.J.

1990-01-01

The long-term stability of HLW forms is reviewed with regard to temperature, irradiation and aqueous corrosion in a geological environment. The paper focuses on borosilicate glasses, but the radiation stability results are compared with some HLW ceramics. Thermal stability: most nuclear waste glass compositions have been adjusted to ensure a low final crystallized fraction. The crystallization of highly active Pamela glass samples was similar to that of nonradioactive glass. Radiation stability: No adverse effect of irradiation damage was found in glasses doped with short-lived actinides: volume changes were small, no significant change in the leach rate was observed, and the fracture toughness increased. For most ceramics investigated, volume changes of up to 9%, amorphization and higher leach rates were observed as a consequence of high α decay doses. For the KAB 78 ceramic, however, none of these effects were detected since the matrix was not subject to α recoil damage. Chemical stability: It has been demonstrated that alteration by water depends largely on the repository conditions. Most clay act as silica sinks, and increase the glass corrosion rate. It is possible, however, to specify realistic temperature, pressure and environmental conditions to ensure glass integrity for more than 10 000 years

Low thermal expansion glass ceramics

CERN Document Server

1995-01-01

This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

Experimental comparison of alternative solid forms for Savannah River high-level wastes

International Nuclear Information System (INIS)

Stone, J.A.

1981-01-01

Some of the conclusions of this study are: no waste form has a clear advantage; ceramic forms retain uranium best; high-silica glass retains cesium best; all forms retain rare earths (cerium) well; all forms leach incongruently; leaching increases with temperature; effect of leachant is small; and effect of sludge type is small, with exceptions

Fixation of radioactive waste in glass

International Nuclear Information System (INIS)

Chapman, C.C.; Mendel, J.E.

1976-08-01

After a brief review of the source of high level wastes and the specific requirements and desirable characteristics of glass used as a storage vehicle, the development work done on two vitrification systems is outlined. One is an in-can melter system and the second is a ceramic melter. Primary emphasis has been placed on the in-can melter system for use in the near future. Both systems are capable of converting high level waste to a glass which possesses low release potential

Microstructural analysis of clayey ceramic incorporated with fluorescent lamp glass

International Nuclear Information System (INIS)

Morais, A.S.C.; Caldas, T.C.C.; Pereira, P.S.; Monteiro, S.N.; Vieira, C.M.F.

2011-01-01

This study aims to evaluate the effect of the incorporation of glass powder fluorescent lamp, from a decontamination process, in the microstructure of clayey ceramic. Formulations were prepared with incorporation of the waste in amounts of up to 10 wt.% into the clayey body. Specimens were prepared by uniaxial mold-press at 20 MPa and then fired at 850 and 1050°C. After firing, the microstructure of the ceramics was evaluated by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that the incorporation of glass powder into the clayey body changes the microstructure of the ceramics. (author)

Review of radiation effects in solid-nuclear-waste forms

International Nuclear Information System (INIS)

Weber, W.J.

1981-09-01

Radiation effects on the stability of high-level nuclear waste (HLW) forms are an important consideration in the development of technology to immobilize high-level radioactive waste because such effects may significantly affect the containment of the radioactive waste. Since the required containment times are long (10 3 to 10 6 years), an understanding of the long-term cumulative effects of radiation damage on the waste forms is essential. Radiation damage of nuclear waste forms can result in changes in volume, leach rate, stored energy, structure/microstructure, and mechanical properties. Any one or combination of these changes might significantly affect the long-term stability of the nuclear waste forms. This report defines the general radiation damage problem in nuclear waste forms, describes the simulation techniques currently available for accelerated testing of nuclear waste forms, and reviews the available data on radiation effects in both glass and ceramic (primarily crystalline) waste forms. 76 references

Glass containing radioactive nuclear waste

International Nuclear Information System (INIS)

Boatner, L.A.; Sales, B.C.

1985-01-01

Lead-iron phosphate glasses containing a high level of Fe 2 O 3 for use as a storage medium for high-level-radioactive nuclear waste. By combining lead-iron phosphate glass with various types of simulated high-level nuclear waste, a highly corrosion resistant, homogeneous, easily processed glass can be formed. For corroding solutions at 90 C, with solution pH values in the range between 5 and 9, the corrosion rate of the lead-iron phosphate nuclear waste glass is at least 10 2 to 10 3 times lower than the corrosion rate of a comparable borosilicate nuclear waste glass. The presence of Fe 2 O 3 in forming the lead-iron phosphate glass is critical. Lead-iron phosphate nuclear waste glass can be prepared at temperatures as low as 800 C, since they exhibit very low melt viscosities in the 800 to 1050 C temperature range. These waste-loaded glasses do not readily devitrify at temperatures as high as 550 C and are not adversely affected by large doses of gamma radiation in H 2 O at 135 C. The lead-iron phosphate waste glasses can be prepared with minimal modification of the technology developed for processing borosilicate glass nuclear waste forms. (author)

Development of new ceramic materials from the waste of serpentinite and red clay

International Nuclear Information System (INIS)

Presotto, P.; Mymrine, V.

2012-01-01

The objective of this work is to develop new ceramic materials using serpentine and glass waste and clay red. The raw materials were characterized through morphological, granulometric, mineralogical and chemical analysis. Six formulations have been developed based on the serpentine and red clay, which three of the six compositions have been adjusted with the addition of residual glass. The ceramic bodies were formed by uniaxial pressing and subjected to burn in an electric oven at temperatures of 1100 ° C, 1200 ° C, 1250 ° C and 1300 ° C. The ceramic samples obtained this way were characterized according to their physical properties (specific mass and linear retraction) and the mechanical (three points bending strength). The final properties varied according to the proportions of raw materials and firing temperature. In general, the different formulations fit the standards for traditional ceramics such as tiles and ceramic blocks. (author)

DEVELOPMENT OF CERAMIC WASTE FORMS FOR AN ADVANCED NUCLEAR FUEL CYCLE

Energy Technology Data Exchange (ETDEWEB)

Marra, J.; Billings, A.; Brinkman, K.; Fox, K.

2010-11-30

A series of ceramic waste forms were developed and characterized for the immobilization of a Cesium/Lanthanide (CS/LN) waste stream anticipated to result from nuclear fuel reprocessing. Simple raw materials, including Al{sub 2}O{sub 3} and TiO{sub 2} were combined with simulated waste components to produce multiphase ceramics containing hollandite-type phases, perovskites (particularly BaTiO{sub 3}), pyrochlores and other minor metal titanate phases. Three fabrication methodologies were used, including melting and crystallizing, pressing and sintering, and Spark Plasma Sintering (SPS), with the intent of studying phase evolution under various sintering conditions. X-Ray Diffraction (XRD) and Scanning Electron Microscopy coupled with Energy Dispersive Spectroscopy (SEM/EDS) results showed that the partitioning of the waste elements in the sintered materials was very similar, despite varying stoichiometry of the phases formed. Identification of excess Al{sub 2}O{sub 3} via XRD and SEM/EDS in the first series of compositions led to a Phase II study, with significantly reduced Al{sub 2}O{sub 3} concentrations and increased waste loadings. The Phase II compositions generally contained a reduced amount of unreacted Al{sub 2}O{sub 3} as identified by XRD. Chemical composition measurements showed no significant issues with meeting the target compositions. However, volatilization of Cs and Mo was identified, particularly during melting, since sintering of the pressed pellets and SPS were performed at lower temperatures. Partitioning of some of the waste components was difficult to determine via XRD. SEM/EDS mapping showed that those elements, which were generally present in small concentrations, were well distributed throughout the waste forms.

Waste vitrification: prediction of acceptable compositions in a lime-soda-silica glass-forming system

International Nuclear Information System (INIS)

Gilliam, T.M.; Jantzen, C.M.

1996-10-01

A model is presented based upon calculated bridging oxygens which allows the prediction of the region of acceptable glass compositions for a lime-soda-silica glass-forming system containing mixed waste. The model can be used to guide glass formulation studies (e.g., treatability studies) or assess the applicability of vitrification to candidate waste streams

Material interactions between system components and glass product melts in a ceramic melter

International Nuclear Information System (INIS)

Knitter, R.

1989-07-01

The interactions of the ceramic and metallic components of a ceramic melter for the vitrification of High Active Waste were investigated with simulated glass product melts in static crucible tests at 1000 0 C and 1150 0 C. Corrosion of the fusion-cast Al 2 O 3 -ZrO 2 -SiO 2 - and Al 2 O 3 -ZrO 2 -SiO 2 -Cr 2 O 3 -refractories (ER 1711 and ER 2161) is characterized by homogeneous chemical dissolution and diffusion through the glass matrix of the refractory. The resulting boundary compositions lead to characteristic modification and formation of phases, not only inside the refractory but also in the glass melt. The attack of the electrode material, a Ni-Cr-Fe-alloy Inconel 690, by the glass melt takes place via grain boundaries and leads to the oxidation of Cr and growth of Cr 2 O 3 -crystals at the boundary layer. Noble metals, added to the glass melt can form solid solutions with the alloy with varying compositions. (orig.) [de

Joining Dental Ceramic Layers With Glass

Science.gov (United States)

Saied, MA; Lloyd, IK; Haller, WK; Lawn, BR

2011-01-01

Objective Test the hypothesis that glass-bonding of free-form veneer and core ceramic layers can produce robust interfaces, chemically durable and aesthetic in appearance and, above all, resistant to delamination. Methods Layers of independently produced porcelains (NobelRondo™ Press porcelain, Nobel BioCare AB and Sagkura Interaction porcelain, Elephant Dental) and matching alumina or zirconia core ceramics (Procera alumina, Nobel BioCare AB, BioZyram yttria stabilized tetragonal zirconia polycrystal, Cyrtina Dental) were joined with designed glasses, tailored to match thermal expansion coefficients of the components and free of toxic elements. Scanning electron microprobe analysis was used to characterize the chemistry of the joined interfaces, specifically to confirm interdiffusion of ions. Vickers indentations were used to drive controlled corner cracks into the glass interlayers to evaluate the toughness of the interfaces. Results The glass-bonded interfaces were found to have robust integrity relative to interfaces fused without glass, or those fused with a resin-based adhesive. Significance The structural integrity of the interfaces between porcelain veneers and alumina or zirconia cores is a critical factor in the longevity of all-ceramic dental crowns and fixed dental prostheses. PMID:21802131

[Influence of La2O3 and Li2O on glass powder for infiltrating ZTA all-ceramic dental material formed by gel-casting].

Science.gov (United States)

Jin, Qiong; Wang, Xiao-fei; Yang, Zheng-yu; Tong, Yi-ping; Zhu, Li; Ma, Jian-feng

2012-10-01

The influence of La2O3 and Li2O on glass powder was studied in this paper, which is to infiltrate ZTA all-ceramic dental material formed by gel-casting. The performance of different component was analyzed to optimize glass formula. Six groups of glass powder were designed and prepared by conventional melt-quenching method. ZTA ceramic blocks were covered with glass paste, which were formed by gel-casting and sintered in 1200 degrees centigrade, then infiltrated in 1150 degrees centigrade for twice to make glass/ZTA ceramic composites. By detecting differential thermal analysis and melting range of infiltration glass power, as well as flexural strength, linear shrinkage, SEM and EDS of glass/ZTA ceramic composites, the optimized glass group was determined out. Statistical analysis was performed using SPSS 13.0 software package by means of paired t test or one way ANOVA. The bending strength of group Li1 was (291.2±27.9) MPa, significantly higher than group Li2 and group La2(Pglass of group Li1 can lubricate ZTA ceramics well, their structure was compact and had a few small pores. Intergranular fracture existed on cross surface as well as transgranular fracture. The results showed that Li1(30%La2O3-15%Al2O3-15%SiO2-15%B2O3-5%Li2O) glass infiltrated ZTA ceramic composite had the best capability. Glass/ZTA composite material can be prepared by gel-casting and infiltrating way, and this process is simple and economically suitable for general dental laboratory.

Glass ceramic toughened with tetragonal zirconia

Science.gov (United States)

Keefer, Keith D.; Michalske, Terry A.

1986-01-01

A phase transformation-toughened glass ceramic and a process for making it are disclosed. A mixture of particulate network-forming oxide, network-modifying oxide, and zirconium oxide is heated to yield a homogeneous melt, and this melt is then heat-treated to precipitate an appreciable quantity of tetragonal zirconia, which is retained at ambient temperature to form a phase transformation-toughened glass ceramic. Nucleating agents and stabilizing agents may be added to the mixture to facilitate processing and improve the ceramic's properties. Preferably, the mixture is first melted at a temperature from 1200.degree. to 1700.degree. C. and is then heat-treated at a temperature within the range of 800.degree. to 1200.degree. C. in order to precipitate tetragonal ZrO.sub.2. The composition, as well as the length and temperature of the heat-treatment, must be carefully controlled to prevent solution of the precipitated tetragonal zirconia and subsequent conversion to the monoclinic phase.

Final Project Report CFA-14-6357: A New Paradigm for Understanding Multiphase Ceramic Waste Form Performance

Energy Technology Data Exchange (ETDEWEB)

Brinkman, Kyle [Clemson Univ., SC (United States); Bordia, Rajendra [Clemson Univ., SC (United States); Reifsnider, Kenneth [Univ. of South Carolina, Columbia, SC (United States); Chiu, Wilson [Univ. of Connecticut, Storrs, CT (United States); Amoroso, Jake [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-12-28

This project fabricated model multiphase ceramic waste forms with processing-controlled microstructures followed by advanced characterization with synchrotron and electron microscopy-based 3D tomography to provide elemental and chemical state-specific information resulting in compositional phase maps of ceramic composites. Details of 3D microstructural features were incorporated into computer-based simulations using durability data for individual constituent phases as inputs in order to predict the performance of multiphase waste forms with varying microstructure and phase connectivity.

Minor component study for simulated high-level nuclear waste glasses (Draft)

International Nuclear Information System (INIS)

Li, H.; Langowskim, M.H.; Hrma, P.R.; Schweiger, M.J.; Vienna, J.D.; Smith, D.E.

1996-02-01

Hanford Site single-shell tank (SSI) and double-shell tank (DSI) wastes are planned to be separated into low activity (or low-level waste, LLW) and high activity (or high-level waste, HLW) fractions, and to be vitrified for disposal. Formulation of HLW glass must comply with glass processibility and durability requirements, including constraints on melt viscosity, electrical conductivity, liquidus temperature, tendency for phase segregation on the molten glass surface, and chemical durability of the final waste form. A wide variety of HLW compositions are expected to be vitrified. In addition these wastes will likely vary in composition from current estimates. High concentrations of certain troublesome components, such as sulfate, phosphate, and chrome, raise concerns about their potential hinderance to the waste vitrification process. For example, phosphate segregation in the cold cap (the layer of feed on top of the glass melt) in a Joule-heated melter may inhibit the melting process (Bunnell, 1988). This has been reported during a pilot-scale ceramic melter run, PSCM-19, (Perez, 1985). Molten salt segregation of either sulfate or chromate is also hazardous to the waste vitrification process. Excessive (Cr, Fe, Mn, Ni) spinel crystal formation in molten glass can also be detrimental to melter operation

Stabilities of nuclear waste forms and their geochemical interactions in repositories

International Nuclear Information System (INIS)

White, W.B.

1980-01-01

The stabilities of high-level nuclear waste forms in a repository environment are briefly discussed. The advantages and disadvantages of such waste forms as borosilicate glass, supercalcine ceramics, and synthetic minerals are presented in context with the different rock types which have been proposed as possible host rocks for repositories. It is concluded that the growing geochemical evidence favors the use of a silicate rock repository because of the effectiveness of aluminosilicate rocks as chemical barriers for most radionuclides

Equipping a glovebox for waste form testing and characterization of plutonium bearing materials

International Nuclear Information System (INIS)

Noy, M.; Johnson, S.G.; Moschetti, T.L.

1997-01-01

The recent decision by the Department of Energy to pursue a hybrid option for the disposition of weapons plutonium has created the need for additional facilities that can examine and characterize waste forms that contain Pu. This hybrid option consists of the placement of plutonium into stable waste forms and also into mixed oxide fuel for commercial reactors. Glass and glass-ceramic waste forms have a long history of being effective hosts for containing radionuclides, including plutonium. The types of tests necessary to characterize the performance of candidate waste forms include: static leaching experiments on both monolithic and crushed waste forms, microscopic examination, and density determination. Frequently, the respective candidate waste forms must first be produced using elevated temperatures and/or high pressures. The desired operations in the glovebox include, but are not limited to the following: (1) production of vitrified/sintered samples, (2) sampling of glass from crucibles or other vessels, (3) preparing samples for microscopic inspection and monolithic and crushed static leach tests, and (4) performing and analyzing leach tests in situ. This paper will describe the essential equipment and modifications that are necessary to successfully accomplish the goal of outfitting a glovebox for these functions

Secondary waste form testing: ceramicrete phosphate bonded ceramics

International Nuclear Information System (INIS)

Singh, D.; Ganga, R.; Gaviria, J.; Yusufoglu, Y.

2011-01-01

The cleanup activities of the Hanford tank wastes require stabilization and solidification of the secondary waste streams generated from the processing of the tank wastes. The treatment of these tank wastes to produce glass waste forms will generate secondary wastes, including routine solid wastes and liquid process effluents. Liquid wastes may include process condensates and scrubber/off-gas treatment liquids from the thermal waste treatment. The current baseline for solidification of the secondary wastes is a cement-based waste form. However, alternative secondary waste forms are being considered. In this regard, Ceramicrete technology, developed at Argonne National Laboratory, is being explored as an option to solidify and stabilize the secondary wastes. The Ceramicrete process has been demonstrated on four secondary waste formulations: baseline, cluster 1, cluster 2, and mixed waste streams. Based on the recipes provided by Pacific Northwest National Laboratory, the four waste simulants were prepared in-house. Waste forms were fabricated with three filler materials: Class C fly ash, CaSiO 3 , and Class C fly ash + slag. Optimum waste loadings were as high as 20 wt.% for the fly ash and CaSiO 3 , and 15 wt.% for fly ash + slag filler. Waste forms for physical characterizations were fabricated with no additives, hazardous contaminants, and radionuclide surrogates. Physical property characterizations (density, compressive strength, and 90-day water immersion test) showed that the waste forms were stable and durable. Compressive strengths were >2,500 psi, and the strengths remained high after the 90-day water immersion test. Fly ash and CaSiO 3 filler waste forms appeared to be superior to the waste forms with fly ash + slag as a filler. Waste form weight loss was ∼5-14 wt.% over the 90-day immersion test. The majority of the weight loss occurred during the initial phase of the immersion test, indicative of washing off of residual unreacted binder components from

Secondary waste form testing : ceramicrete phosphate bonded ceramics.

Energy Technology Data Exchange (ETDEWEB)

Singh, D.; Ganga, R.; Gaviria, J.; Yusufoglu, Y. (Nuclear Engineering Division); ( ES)

2011-06-21

The cleanup activities of the Hanford tank wastes require stabilization and solidification of the secondary waste streams generated from the processing of the tank wastes. The treatment of these tank wastes to produce glass waste forms will generate secondary wastes, including routine solid wastes and liquid process effluents. Liquid wastes may include process condensates and scrubber/off-gas treatment liquids from the thermal waste treatment. The current baseline for solidification of the secondary wastes is a cement-based waste form. However, alternative secondary waste forms are being considered. In this regard, Ceramicrete technology, developed at Argonne National Laboratory, is being explored as an option to solidify and stabilize the secondary wastes. The Ceramicrete process has been demonstrated on four secondary waste formulations: baseline, cluster 1, cluster 2, and mixed waste streams. Based on the recipes provided by Pacific Northwest National Laboratory, the four waste simulants were prepared in-house. Waste forms were fabricated with three filler materials: Class C fly ash, CaSiO{sub 3}, and Class C fly ash + slag. Optimum waste loadings were as high as 20 wt.% for the fly ash and CaSiO{sub 3}, and 15 wt.% for fly ash + slag filler. Waste forms for physical characterizations were fabricated with no additives, hazardous contaminants, and radionuclide surrogates. Physical property characterizations (density, compressive strength, and 90-day water immersion test) showed that the waste forms were stable and durable. Compressive strengths were >2,500 psi, and the strengths remained high after the 90-day water immersion test. Fly ash and CaSiO{sub 3} filler waste forms appeared to be superior to the waste forms with fly ash + slag as a filler. Waste form weight loss was {approx}5-14 wt.% over the 90-day immersion test. The majority of the weight loss occurred during the initial phase of the immersion test, indicative of washing off of residual unreacted

Preparation and leaching property of Nd-doped zirconolite-based glass-ceramic

International Nuclear Information System (INIS)

Wu Lang; Xu Dong; Teng Yuancheng; Li Yuxiang; Liu Zongqiang

2014-01-01

Nd-doped zirconolite-based glass-ceramics were prepared by melting-heat treatment technique. The effects of heat treatment processing on phase structure of the glass-ceramics were investigated. The leaching properties of the glass-ceramics were also evaluated by static leaching experiments (product consistency test, PCT). The results show that glass transformation temperature (T g ) and crystallization temperature of the glass-ceramics are about 580℃ and 740℃, respectively. CaTiO 3 phase forms easily when the glass-ceramics were prepared by two-step method, i.e. the glass was prepared first, and then it was heat-treated at the crystallization temperatures. 2M-zirconolite phase can be obtained by one-step method, i.e. the heat-treatment immediately followed by the melting process. In addition, the zirconolite crystals exhibit a dendritic shape. The normalized mass loss of B and Na in the glass-ceramics remains almost unchanged (about 1 mg/m 2 ) after 14 days, while the normalized mass loss of Nd reaches stable value (about 0.2 mg/m 2 ) after 28 days. The normalized mass loss of B, Na, and Nd in the glass-ceramics is an order of magnitude lower than that of borosilicate glasses, respectively. (authors)

Demonstration of an approach to waste form qualification through simulation of liquid-fed ceramic melter process operations

International Nuclear Information System (INIS)

Reimus, P.W.; Kuhn, W.L.; Peters, R.D.; Pulsipher, B.A.

1986-07-01

During fiscal year 1982, the US Department of Energy (DOE) assigned responsibility for managing civilian nuclear waste treatment programs in the United States to the Nuclear Waste Treatment Program (NWTP) at the Pacific Northwest Laboratory (PNL). One of the principal objectives of this program is to establish relationships between vitrification process control and glass quality. Users of the liquid-fed ceramic melter (LFCM) process will need such relationships in order to establish acceptance of vitrified high-level nuclear waste at a licensed federal repository without resorting to destructive examination of the canisters. The objective is to be able to supply a regulatory agency with an estimate of the composition, durability, and integrity of the glass in each waste glass canister produced from an LFCM process simply by examining the process data collected during the operation of the LFCM. The work described here will continue through FY-1987 and culminate in a final report on the ability to control and monitor an LFCM process through sampling and process control charting of the LFCM feed system

Ceramic transactions: Nucleation and crystallization in liquids and glasses. Volume 30

International Nuclear Information System (INIS)

Weinberg, M.C.

1993-01-01

The collection of papers presented herein were presented at the Nucleation and Crystallization symposium at the Glass and Optical Materials Division Meeting of the American Ceramic Society, held August 16-19, 1992, at Stone Mountain, Georgia. This symposium was the fourth in a series held approximately every ten years. It was similar to the third symposium in that a combination of review and research papers were presented. The three major topics of this meeting were nucleation, crystallization, and crystallized glass applications, as in the third symposium. On the other hand, the present meeting had certain distinct aspects that set it apart form previous symposia. First and foremost, there was the participation of a number of scientists and engineers from diverse disciplines, such as ceramic engineering, theoretical and experimental chemistry, metallurgy, astrophysics, and glass and polymer science. Second, the outlook was somewhat broader than in previous symposia, especially with regard to the topic of nucleation. Finally, on the last day of the meeting, a panel discussion was held on the topic of nucleation. During this session, assessments were given of the experimental and theoretical triumphs and deficiencies regarding crystal nucleation fro the melt. Papers of interest cover zirconate glasses and glasses for immobilization of radioactive wastes

Exoelectron emission from magnesium borate glass ceramics

International Nuclear Information System (INIS)

Kawamoto, Takamichi; Yanagisawa, Hideo; Nakamichi, Hiroshi; Kikuchi, Riichi; Kawanishi, Masaharu.

1986-01-01

Thermally stimulated exoelectron emission (TSEE) of a magnesium borate glass ceramics was investigated for its application to dosemetric use. It has been found that the TSEE glow patterns of the magnesium borate glass ceramics as well as a Li 2 B 4 O 7 glass ceramics depend on the kind of the radiation used and that the heat resistance of the magnesium borate glass ceramics is higher than that of the Li 2 B 4 O 7 glass ceramics. Therefore, the TSEE glow patterns of the magnesium borate glass ceramics indicate a possibility to be used as the dose measurement for each kind of radiation in the mixed radiation field. (author)

Solidification of TRU wastes in a ceramic matrix

International Nuclear Information System (INIS)

Loida, A.; Schubert, G.

1991-01-01

Aluminumsilicate based ceramic materials have been evaluated as an alternative waste form for the incorporation of TRU wastes. These waste forms are free of water and - cannot generate hydrogen radiolyticly, - they show good compatibility between the compounds of the waste and the matrix, - they are resistent against aqueous solutions, heat and radiation. R and D-work has been performed to demonstrate the suitability of this waste form for the immobilization of TRU-wastes. Four kinds of original TRU-waste streams and a mixture of all of them have been immobilized by ceramization, using glove box and remote operation technique as well. Clay minerals, (kaolinite, bentonite) and reactive corundum were selected as ceramic raw materials (KAB 78) in an appropriate ratio yielding 78 wt% Al 2 O 3 and 22 wt%SiO 2 . The main process steps are (i) pretreatment of the liquid waste (concentration, denitration, neutralization, solid- liquid separation), (ii) mixing with ceramic raw materials and forming, (iii) heat treatment with T max. of 1300 0 C for 15 minutes. The waste load of the ceramic matrix has been increased gradually from 20 to 50, in some cases to 60 wt.%

Chemical durability of glasses containing radioactive fission product waste

International Nuclear Information System (INIS)

Mendel, J.E.; Ross, W.A.

1974-04-01

Measurements made to determine the chemical durability of glasses for disposal of radioactive waste are discussed. The term glass covers materials varying from true glass with only minute quantities of crystallites, such as insoluble RuO 2 , to quasi glass-ceramics which are mostly crystalline. Chemical durability requirements and Soxhlet extractor leach tests are discussed

Low Thermal Expansion Glass Ceramics

CERN Document Server

Bach, Hans

2005-01-01

This book appears in the authoritative series reporting the international research and development activities conducted by the Schott group of companies. This series provides an overview of Schott's activities for scientists, engineers, and managers from all branches of industry worldwide in which glasses and glass ceramics are of interest. Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated. This new extended edition describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics. The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions. Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization. Thus g...

A review and discussion of candidate ceramics for immobilization of high-level fuel reprocessing wastes

International Nuclear Information System (INIS)

Hayward, P.J.

1982-08-01

This review discusses and attempts to evaluate 11 of the leading ceramic processes for hosting the high-level and high-level plus medium-level wastes which would arise from the reprocessing of used UO 2 , (Th,Pu)O 2 and (Th,U)O 2 fuels. The wasteform materials considered include glass ceramics, supercalcine ceramics, SYNROC ceramics, 'stuffed glass', titanate ceramics, cermets, clay ceramics, cement-based materials and multibarrier wasteforms. Although no attempt has been made to rank these candidates in order of superiority, the conclusion is drawn that, of the materials proposed so far, a glass ceramic appears to be best suited to the Canadian program, taking into account durability in the potential environment of a flooded vault, ability to withstand radiation and transmutation damage without serious loss of durability, ability to accommodate variable waste compositions, and ease of processing and quality control. This conclusion does not necessarily apply to other national waste management programs. However, many of the points raised might be included in any critical assessment of alternative wasteform materials

Developing ceramic based technology for the immobilisation of waste on the Sellafield site - 16049

International Nuclear Information System (INIS)

Scales, C.R.; Maddrell, E.R.; Dowson, Mark

2009-01-01

National Nuclear Laboratory, in collaboration with the Australian Nuclear Science and Technology Organisation, is developing hot isostatic press (HIP) based ceramic technology for the immobilisation of a diverse range of wastes arising from nuclear fuel processing activities on the Sellafield site. Wasteform compositions have been identified and validated for the immobilisation of these plutonium containing wastes and residues in glass-ceramic and ceramic forms. A full scale inactive facility has been constructed at NNL's Workington Laboratory to support the demonstration of the technology. Validation of the inactive wasteform development using plutonium has been carried out at ANSTO's Lucas Heights facility. A feasibility study has been conducted to evaluate the construction and operation of a plutonium active pilot facility which would demonstrate the immobilisation of actual residues in the NNL Central Lab. This could form the basis of a facility to treat the plutonium wastes and residues in their entirety. The technology is being explored for the immobilisation of additional wastes arising on the Sellafield site taking advantage of the investment already made in skills and facilities. (authors)

Development and testing of a glass waste form for the immobilization of plutonium

International Nuclear Information System (INIS)

Chamberlain, D.B.; Hanchar, J.M.; Emery, J.W.; Hoh, J.C.; Wolf, S.F.; Finch, R.J.; Bates, J.K.; Ellison, A.J.G.; Dingwell, D.B.

1996-01-01

The United States has declared about 50 metric tons of weapons-grade Pu surplus to national security needs. The President has directed that this Pu be placed in a form that provides a high degree of proliferation resistance in which the surplus Pu is both unattractive and inaccessible for use by others [I]. Three alternatives are being evaluated for the disposal 2048 of this material: (1) use of the Pu as a fuel source for commercial reactors; (2) immobilization, where Pu is fixed in a glass or ceramic matrix that also contains or is surrounded by highly radioactive material; and (3) deep bore hole, where Pu is emplaced at depths of several kilometers. The immobilization alternative is being directed by the staff at Lawrence Livermore National Laboratory (LLNL). The staff at ANL are assisting by developing a glass for the immobilization of Pu and in the corrosion testing of glass and ceramic material prepared both at ANL and at other DOE laboratories. As part of this program, we have developed an ATS glass into which 5-7 wt percent Pu has been dissolved. The ATS glass was engineered to accommodate high Pu loading and to be durable under conditions likely to accelerate glass reactions in the geological environment during long-term storage

[Spectroscopic Research on Slag Nanocrystal Glass Ceramics Containing Rare Earth Elements].

Science.gov (United States)

Ouyang, Shun-li; Li, Bao-wei; Zhang, Xue-feng; Jia, Xiao-lin; Zhao, Ming; Deng, Lei-bo

2015-08-01

The research group prepared the high-performance slag nanocrystal glass ceramics by utilizing the valuable elements of the wastes in the Chinese Bayan Obo which are characterized by their symbiotic or associated existence. In this paper, inductively coupled plasma emission spectroscopy (ICP), X-ray diffraction (XRD), Raman spectroscopy (Raman) and scanning electron microscopy (SEM) are all used in the depth analysis for the composition and structure of the samples. The experiment results of ICP, XRD and SEM showed that the principal crystalline phase of the slag nanocrystal glass ceramics containing rare earth elements is diopside, its grain size ranges from 45 to 100 nm, the elements showed in the SEM scan are basically in consistent with the component analysis of ICP. Raman analysis indicated that its amorphous phase is a three-dimensional network structure composed by the structural unit of silicon-oxy tetrahedron with different non-bridging oxygen bonds. According to the further analysis, we found that the rare earth microelement has significant effect on the network structure. Compared the nanocrystal slag glass ceramic with the glass ceramics of similar ingredients, we found that generally, the Raman band wavenumber for the former is lower than the later. The composition difference between the glass ceramics and the slag nanocrystal with the similar ingredients mainly lies on the rare earth elements and other trace elements. Therefore, we think that the rare earth elements and other trace elements remains in the slag nanocrystal glass ceramics have a significant effect on the network structure of amorphous phase. The research method of this study provides an approach for the relationship among the composition, structure and performance of the glass ceramics.

Secondary phases formed during nuclear waste glass-water interactions: Thermodynamic and derived properties

International Nuclear Information System (INIS)

McKenzie, W.F.

1992-08-01

The thermodynamic properties of secondary phases observed to form during nuclear waste glass-water interactions are of particular interest as it is with the application of these properties together with the thermodynamic properties of other solid phases, fluid phases, and aqueous species that one may predict the environmental consequences of introducing radionuclides contained in the glass into groundwater at a high-level nuclear waste repository. The validation of these predicted consequences can be obtained from laboratory experiments and field observations at natural analogue sites. The purpose of this report is to update and expand the previous compilation (McKenzie, 1991) of thermodynamic data retrieved from the literature and/or estimated for secondary phases observed to form (and candidate phases from observed chemical compositions) during nuclear waste glass-water interactions. In addition, this report includes provisionally recommended thermodynamic data of secondary phases

Scanning Auger microscopy study of lanthanum partitioning in sphene-based glass-ceramics

International Nuclear Information System (INIS)

Hocking, W.H.; Hayward, P.J.; Watson, D.G.; Allen, G.C.

1984-01-01

Glass-ceramics are being investigated as possible hosts for the radioactive wastes that would result from recycling irradiated nuclear fuels. The partitioning of lanthanum in sphene-based glass-ceramics has been studied by scanning Auger electron microscopy for lanthanum concentrations from 0.2 to 2.0 mol.%. Sphene crystals (CaTiSiO 5 ) were located in the silica-rich glass matrix by recording digital Auger images of the calcium and titanium distributions. The sphene crystals were typically 0.5 to 5 μm in size and occupied approximately 40% of the total specimen volume. Auger spot analyses revealed that lanthanum was strongly partitioned into the sphene phase of phosphorus-free glass-ceramics; however, when a small amount of phosphorus was included in the glass-ceramic composition as a crystal nucleating agent, the lanthanum was concentrated in a third minor phase which also contained calcium, phosphorus and oxygen. Chemical shift effects in the Auger spectra of silicon, titanium and phosphorus showed evidence for electron-stimulated desorption of oxygen. (author)

Glasses and nuclear waste vitrification

International Nuclear Information System (INIS)

Ojovan, Michael I.

2012-01-01

Glass is an amorphous solid material which behaves like an isotropic crystal. Atomic structure of glass lacks long-range order but possesses short and most probably medium range order. Compared to crystalline materials of the same composition glasses are metastable materials however crystallisation processes are kinetically impeded within times which typically exceed the age of universe. The physical and chemical durability of glasses combined with their high tolerance to compositional changes makes glasses irreplaceable when hazardous waste needs immobilisation for safe long-term storage, transportation and consequent disposal. Immobilisation of radioactive waste in glassy materials using vitrification has been used successfully for several decades. Nuclear waste vitrification is attractive because of its flexibility, the large number of elements which can be incorporated in the glass, its high corrosion durability and the reduced volume of the resulting wasteform. Vitrification involves melting of waste materials with glass-forming additives so that the final vitreous product incorporates the waste contaminants in its macro- and micro-structure. Hazardous waste constituents are immobilised either by direct incorporation into the glass structure or by encapsulation when the final glassy material can be in form of a glass composite material. Both borosilicate and phosphate glasses are currently used to immobilise nuclear wastes. In addition to relatively homogeneous glasses novel glass composite materials are used to immobilise problematic waste streams. (author)

Waste water purification using new porous ceramics prepared by recycling waste glass and bamboo charcoal

Science.gov (United States)

Nishida, Tetsuaki; Morimoto, Akane; Yamamoto, Yoshito; Kubuki, Shiro

2017-12-01

New porous ceramics (PC) prepared by recycling waste glass bottle of soft drinks (80 mass%) and bamboo charcoal (20 mass%) without any binder was applied to the waste water purification under aeration at 25 °C. Artificial waste water (15 L) containing 10 mL of milk was examined by combining 15 mL of activated sludge and 750 g of PC. Biochemical oxygen demand (BOD) showed a marked decrease from 178 to 4.0 (±0.1) mg L-1 in 5 days and to 2.0 (±0.1) mg L-1 in 7 days, which was equal to the Environmental Standard for the river water (class A) in Japan. Similarly, chemical oxygen demand (COD) decreased from 158 to 3.6 (±0.1) mg L-1 in 5 days and to 2.2 (±0.1) mg L-1 in 9 days, which was less than the Environmental Standard for the Seawater (class B) in Japan: 3.0 mg L-1. These results prove the high water purification ability of the PC, which will be effectively utilized for the purification of drinking water, fish preserve water, fish farm water, etc.

Test Summary Report Vitrification Demonstration of an Optimized Hanford C-106/AY-102 Waste-Glass Formulation

International Nuclear Information System (INIS)

Goles, Ronald W.; Buchmiller, William C.; Hymas, Charles R.; MacIsaac, Brett D.

2002-01-01

In order to further the goal of optimizing Hanford?s HLW borosilicate flowsheet, a glass formulation effort was launched to develop an advanced high-capacity waste form exhibiting acceptable leach and crystal formation characteristics. A simulated C-106/AY-102 waste envelop inclusive of LAW pretreatment products was chosen as the subject of these nonradioactive optimization efforts. To evaluate this optimized borosilicate waste formulation under continuous dynamic vitrification conditions, a research-scale Joule-heated ceramic melter was used to demonstrate the advanced waste form?s flowsheet. The main objectives of this melter test was to evaluate (1) the processing characteristics of the newly formulated C-106/AY-102 surrogate melter-feed stream, (2) the effectiveness of sucrose as a glass-oxidation-state modifier, and (3) the impact of this reductant upon processing rates

Incorporation of flat glass in red ceramic

International Nuclear Information System (INIS)

Caldas, T.C.C.; Morais, A.S.C.; Pereira, P.S.; Monteiro, S.N.; Vieira, C.M.F.

2011-01-01

This work have as objective evaluate the effect of incorporation of up to 10% by weight of powdered flat glass , from civil industry, in red ceramic. The bodies were obtained by uniaxial pressing at 20 MPa and fired at temperatures of 850 ° C and 1050 ° C. The parameters studied were linear firing shrinkage, apparent density, water absorption and flexural rupture stress for the evaluation of the mechanical physical properties. The microstructure was observed by scanning electron microscopy and phase identification was performed by X-ray diffraction. The results showed that the waste changes the microstructure and properties of red ceramics. (author)

Glass and Glass-Ceramic Materials from Simulated Composition of Lunar and Martian Soils: Selected Properties and Potential Applications

Science.gov (United States)

Ray, C. S.; Sen, S.; Reis, S. T.; Kim, C. W.

2005-01-01

In-situ resource processing and utilization on planetary bodies is an important and integral part of NASA's space exploration program. Within this scope and context, our general effort is primarily aimed at developing glass and glass-ceramic type materials using lunar and martian soils, and exploring various applications of these materials for planetary surface operations. Our preliminary work to date have demonstrated that glasses can be successfully prepared from melts of the simulated composition of both lunar and martian soils, and the melts have a viscosity-temperature window appropriate for drawing continuous glass fibers. The glasses are shown to have the potential for immobilizing certain types of nuclear wastes without deteriorating their chemical durability and thermal stability. This has a direct impact on successfully and economically disposing nuclear waste generated from a nuclear power plant on a planetary surface. In addition, these materials display characteristics that can be manipulated using appropriate processing protocols to develop glassy or glass-ceramic magnets. Also discussed in this presentation are other potential applications along with a few selected thermal, chemical, and structural properties as evaluated up to this time for these materials.

Effect of sintering temperature on physical, structural and optical properties of wollastonite based glass-ceramic derived from waste soda lime silica glasses

Directory of Open Access Journals (Sweden)

Karima Amer Almasri

Full Text Available The impact of different sintering temperatures on physical, optical and structural properties of wollastonite (CaSiO3 based glass-ceramics were investigated for its potential application as a building material. Wollastonite based glass-ceramics was provided by a conventional melt-quenching method and followed by a controlled sintering process. In this work, soda lime silica glass waste was utilized as a source of silicon. The chemical composition and physical properties of glass were characterized by using Energy Dispersive X-ray Fluorescence (EDXRF and Archimedes principle. The Archimedes measurement results show that the density increased with the increasing of sintering temperature. The generation of CaSiO3, morphology, size and crystal phase with increasing the heat-treatment temperature were examined by field emission scanning electron microscopy (FESEM, Fourier transforms infrared reflection spectroscopy (FTIR, and X-ray diffraction (XRD. The average calculated crystal size gained from XRD was found to be in the range 60 nm. The FESEM results show a uniform distribution of particles and the morphology of the wollastonite crystal is in relict shapes. The appearance of CaO, SiO2, and Ca-O-Si bands disclosed from FTIR which showed the formation of CaSiO3 crystal phase. In addition to the calculation of the energy band gap which found to be increased with increasing sintering temperature. Keywords: Soda lime silica glass, Wollastonite, Sintering, Structural properties, Optical properties

Eu-activated fluorochlorozirconate glass-ceramic scintillators

International Nuclear Information System (INIS)

Johnson, J. A.; Schweizer, S.; Henke, B.; Chen, G.; Woodford, J.; Newman, P. J.; MacFarlane, D. R.

2006-01-01

Rare-earth-doped fluorochlorozirconate (FCZ) glass-ceramic materials have been developed as scintillators and their properties investigated as a function of dopant level. The paper presents the relative scintillation efficiency in comparison to single-crystal cadmium tungstate, the scintillation intensity as a function of x-ray intensity and x-ray energy, and the spatial resolution (modulation transfer function). Images obtained with the FCZ glass-ceramic scintillator and with cadmium tungstate are also presented. Comparison shows that the image quality obtained using the glass ceramic is close to that from cadmium tungstate. Therefore, the glass-ceramic scintillator could be used as an alternative material for image formation resulting from scintillation. Other inorganic scintillators such as single crystals or polycrystalline films have limitations in resolution or size, but the transparent glass-ceramic can be scaled to any shape or size with excellent resolution

Product consistency test and toxicity characteristic leaching procedure results of the ceramic waste form from the electrometallurgical treatment process for spent fuel

International Nuclear Information System (INIS)

Johnson, S. G.; Adamic, M. L.: DiSanto, T.; Warren, A. R.; Cummings, D. G.; Foulkrod, L.; Goff, K. M.

1999-01-01

The ceramic waste form produced from the electrometallurgical treatment of sodium bonded spent fuel from the Experimental Breeder Reactor-II was tested using two immersion tests with separate and distinct purposes. The product consistency test is used to assess the consistency of the waste forms produced and thus is an indicator of a well-controlled process. The toxicity characteristic leaching procedure is used to determine whether a substance is to be considered hazardous by the Environmental Protection Agency. The proposed high level waste repository will not be licensed to receive hazardous waste, thus any waste forms destined to be placed there cannot be of a hazardous nature as defined by the Resource Conservation and Recovery Act. Results are presented from the first four fully radioactive ceramic waste forms produced and from seven ceramic waste forms produced from cold surrogate materials. The fully radioactive waste forms are approximately 2 kg in weight and were produced with salt used to treat 100 driver subassemblies of spent fuel

Use of Emanation Thermal Analysis in the characterization of nuclear waste forms and their alteration products

International Nuclear Information System (INIS)

Balek, V; Malek, Z.; Banba, T.; Mitamura, H.; Vance, E.R.

1999-01-01

Emanation Thermal Analysis (ETA) was used for the characterization of thermal behavior of two nuclear waste glasses, basalt volcanic glass and perovskite ceramics before and after hydrolytic treatment. The release of radon, formed by the spontaneous α-decay of 228 Th and 224 Ra and incorporated into samples to a maximum depth of 100 nm from the surface due to the recoil, was measured during heating of the samples from 20 to 1200degC and subsequent cooling. Temperatures of the annealing of surface roughness, micro-cracks and other defects, produced by manufacture and/or by subsequent treatment of glass and ceramic samples, were determined using the ETA. Microstructure changes of glass corrosion accompanying their dehydration and thermal decomposition were characterized by the radon release rate changes. The effect of hydrolytic alteration on the thermal behavior of the nuclear waste glass was revealed by ETA in an early corrosion stage. In the alteration product of the perovskite ceramics the diffusion mobility of radon was assessed in the temperature range 1000-1200degC. The thermal stability of radiation-induced defects in perovskite ceramic powder bombarded by He + ions to doses of 10 14 and 10 16 ions/cm 2 was determined by means of ETA. (author)

Glass-ceramic hermetic seals to high thermal expansion metals

Science.gov (United States)

Kramer, D.P.; Massey, R.T.

1987-04-28

A process for forming glass-ceramic materials from an alkaline silica-lithia glass composition comprising 60-72 mole-% SiO/sub 2/, 18-27 mole-% Li/sub 2/O, 0-5 mole-% Al/sub 2/O/sub 3/, 0-6 mole-% K/sub 2/O, 0-3 mole-% B/sub 2/O/sub 3/, and 0.5-2.5 mole-% P/sub 2/O/sub 5/, which comprises heating said glass composition at a first temperature within the 950-1050/degree/C range for 5-60 minutes, and then at a devitrification temperature within the 700-900/degree/C range for about 5-300 minutes to obtain a glass-ceramic having a thermal expansion coefficient of up to 210 x 10/sup /minus/7///degree/C. These ceramics form strong, hermetic seals with high expansion metals such as stainless steel alloys. An intermediate nucleation heating step conducted at a temperature within the range of 675-750/degree/C for 10-120 minutes may be employed between the first stage and the devitrification stage. 1 fig., 2 tabs.

Investigating in vitro bioactivity and magnetic properties of the ferrimagnetic bioactive glass–ceramic fabricated using soda-lime–silica waste glass

Energy Technology Data Exchange (ETDEWEB)

Abbasi, M. [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Zand Street, Shiraz (Iran, Islamic Republic of); Hashemi, B., E-mail: hashemib@shirazu.ac.ir [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Zand Street, Shiraz (Iran, Islamic Republic of); Shokrollahi, H. [Electroceramics Group, Materials Science and Engineering Department, Shiraz University of Technology, Shiraz (Iran, Islamic Republic of)

2014-04-01

The main purpose of the current research is the production and characterization of a ferrimagnetic bioactive glass–ceramic prepared through the solid-state reaction method using soda-lime–silica waste glass as the main raw material. In comparison with the conventional route, that is, the melt-quenching and subsequent heat treatment, the present work is an economical technique. Structural, thermal and magnetic properties of the samples were examined by X-ray diffraction (XRD), differential thermal analysis (DTA) and vibrating sample magnetometer (VSM). The in vitro test was utilized to assess the bioactivity level of the samples by Hanks' solution as simulated body fluid (SBF). The apatite surface layer formation was examined by the scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS). The calcium ion concentration in the solutions was measured by atomic absorption spectroscopy (AAS). VSM results revealed that with the addition of 5–20 wt% strontium hexaferrite to bioactive glass–ceramics, the ferrimagnetic bioactive glass–ceramics with hysteresis losses between 7024 and 75,852 erg/g were obtained. The in vitro test showed that the onset formation time of hydroxyapatite layer on the surface of the samples was 14 days and after 30 days, this layer was completed. - Highlights: • A novel ferrimagnetic bioactive glass–ceramic was synthesized by an incorporation method. • The bioactive part was synthesized by the solid-state reaction method using soda-lime–silica waste glass. • The doping of SrFe{sub 12}O{sub 19} to Bioglass{sup ®} 45S5 glass–ceramic is likely to decrease bioactivity.