Risk assessment of severe accident-induced steam generator tube rupture

International Nuclear Information System (INIS)

1998-03-01

This report describes the basis, results, and related risk implications of an analysis performed by an ad hoc working group of the U.S. Nuclear Regulatory Commission (NRC) to assess the containment bypass potential attributable to steam generator tube rupture (SGTR) induced by severe accident conditions. The SGTR Severe Accident Working Group, comprised of staff members from the NRC's Offices of Nuclear Reactor Regulation (NRR) and Nuclear Regulatory Research (RES), undertook the analysis beginning in December 1995 to support a proposed steam generator integrity rule. The work drew upon previous risk and thermal-hydraulic analyses of core damage sequences, with a focus on the Surry plant as a representative example. This analysis yielded new results, however, derived by predicting thermal-hydraulic conditions of selected severe accident scenarios using the SCDAP/RELAP5 computer code, flawed tube failure modeling, and tube failure probability estimates. These results, in terms of containment bypass probability, form the basis for the findings presented in this report. The representative calculation using Surry plant data indicates that some existing plants could be vulnerable to containment bypass resulting from tube failure during severe accidents. To specifically identify the population of plants that may pose a significant bypass risk would require more definitive analysis considering uncertainties in some assumptions and plant- and design-specific variables. 46 refs., 62 figs., 37 tabs

Probability of a steam generator tube rupture due to the presence of axial through wall cracks

International Nuclear Information System (INIS)

Mavko, B.; Cizelj, L.

1991-01-01

Using the Leak-Before-Break (LBB) approach to define tube plugging criteria a possibility to operate with through wall crack(s) in steam generator tubes may be considered. This fact may imply an increase in tube rupture probability. Improved examination techniques (in addition to the 100% tube examination) have been developed and introduced to counterbalance the associated risk. However no estimates of the amount of total increase or decrease of risk due to the introduction of LBB have been made. A scheme to predict this change of risk is proposed in the paper, based on probabilistic fracture mechanics analysis of axial cracks combined with available data of steam generator tube nondestructive examination reliability. (author)

Steam-generator-tube-rupture transients for pressurized-water reactors

International Nuclear Information System (INIS)

Dobranich, D.; Henninger, R.J.; DeMuth, N.S.

1982-01-01

Steam generator tube ruptures with and without concurrent main-steam-line break are investigated for pressurized water reactors supplied by the major US vendors. The goal of these analyses is to provide thermodynamic and flow conditions for the determination of iodine transport to the environment and to provide an evaluation of the adequacy of the plant safety systems and operating procedures for controlling these transients. The automatic safety systems of the plant were found to be adequate for the mitigation of these transients. Emergency injection system flows equilibrated with the leakage flows and prevented core uncovery. Sufficient time was afforded by the plant safety systems for the operators to identify the problem and to take appropriate measures

Code Assessment of SPACE 2.19 using LSTF Steam Generator Tube Rupture Test

Energy Technology Data Exchange (ETDEWEB)

Kim, Minhee; Kim, Seyun [KHNP CRI, Daejeon (Korea, Republic of)

2016-10-15

The SPACE is a best estimated two-phase three-field thermal-hydraulic analysis code used to analyze the safety and performance of pressurized water reactors. As a result of the development, the 2.19 version of the code was released through the successive various verification and validation works. The present work is on the line of expanding the work by Kim et al. In this study, results produced by the SPACE 2.19 code were compared with the experimental data from JAERI's LSTF Test Run LSTF SB-SG-06 experiment simulating a Steam Generator Tube Rupture (SGTR) transient. In order to identify the predictability of SPACE 2.19, the LSTF steam generator tube rupture test was simulated. To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR and the RELAP5/ MOD3.1 are used. The calculation results indicate that the SPACE 2.19 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator relief valve.

Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

International Nuclear Information System (INIS)

Mendler, O.J.; Takeuchi, K.; Young, M.Y.

1986-10-01

The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

Energy Technology Data Exchange (ETDEWEB)

Mendler, O J; Takeuchi, K; Young, M Y

1986-10-01

The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

Steam generator tube rupture risk impact on design and operation of French PWR plants

International Nuclear Information System (INIS)

Depond, G.; Sureau, H.

1984-01-01

The experience of steam generator tube leaks incidents in PWR plants has resulted in an increase of EDF analysis leading to improvements in design and post-accidental operation for new projects and operating plants. The accident consequences are minimized for each of the NSSS three barriers: first barrier: safeguard systems design and operating procedures relying upon core safety allow to maintain a low level of primary radioactivity, second barrier: steam generator design and periodic inspection allow to reduce tube ruptures risks and third barrier: atmospheric releases are reduced as a result of optimal recovery procedures, detection improvements and atmospheric steam valves design improvements. (orig.)

Five Tubes Rupture at Cold Side of Steam Generator Simulation Test Report Using the ATLAS

International Nuclear Information System (INIS)

Kang, Kyoung Ho; Park, Hyun Sik; Cho, Seok

2010-12-01

In this study, a postulated SGTR event of the APR1400 was experimentally investigated with the ATLAS. In order to simulate a double-ended rupture of five U-tubes in the APR1400, the SGTR-CL-02 test was performed with the ATLAS. The main objectives of this test were not only to provide a physical insight into the system response of the APR1400 during the SGTR but also to produce integral effect experimental data to validate the safety analysis code. In the present report, major thermal-hydraulic phenomena such as the system pressures, the collapsed water levels, and the break flow rate were presented and discussed. Compared to the case of a single U-tube rupture test, opening frequency of the MSSVs in the intact steam generator (SG-2) was highly reduced after 500 seconds in the present SGTR-CL-02 test. Large discharge of the primary inventory resulted in rapid depressurization of the primary system and consequently early injection of the SIP. Supply of cold ECC water by the SIPs reduced the energy transfer to the secondary side compared with the single U-tube rupture case. Less heat transfer to the secondary side had more influence on the secondary pressure of the affected steam generator than the break flow. This integral effect test data will be used to evaluate the prediction capability of existing safety analysis codes of the MARS and the RELAP5 as well as the SPACE code

Five Tubes Rupture at Hot Side of Steam Generator Simulation Test Report Using the ATLAS

International Nuclear Information System (INIS)

Kang, Kyoung Ho; Park, Hyun Sik; Cho Seok

2010-12-01

In this study, a postulated SGTR event of the APR1400 was experimentally investigated with the ATLAS. In order to simulate a double-ended rupture of five U-tubes in the APR1400, the SGTR-HL-05 test was performed with the ATLAS. The main objectives of this test were not only to provide a physical insight into the system response of the APR1400 during the SGTR but also to produce integral effect experimental data to validate the SPACE code. In the present report, major thermal-hydraulic phenomena such as the system pressures, the collapsed water levels, and the break flow rate were presented and discussed. On the contrary to the case of a single U-tube rupture test, the MSSV of the intact steam generator was not opened any more after 1500 seconds in the present SGTR-HL-05 test. Large discharge of the primary inventory resulted in rapid depressurization of the primary system and consequently early injection of the SIP. Supply of cold ECC water by the SIPs reduced the energy transfer to the secondary side compared with the single U-tube rupture case. Less heat transfer to the secondary side had more influence on the secondary pressure of the affected steam generator than the break flow. This integral effect test data will be used to evaluate the prediction capability of existing safety analysis codes of the MARS and the RELAP5 as well as the SPACE code

Fission product retention during faults involving steam generator tube rupture

International Nuclear Information System (INIS)

Rodliffe, R.S.

1983-08-01

In some PWR fault conditions, such as stuck open safety relief valve in the secondary circuit or main steam line break, the release of fission products to the atmosphere may be increased by the leakage of primary coolant into the secondary circuit following steam generator tube rupture. The release may be reduced by retention either within the primary circuit or within the affected steam generator unit (SGU). The mechanisms leading to retention are reviewed and quantified where possible. The parameters on which any analysis will be most critically dependent are identified. Fission product iodine and caesium may be retained in the secondary side of a SGU either by partition to retained water or by droplet deposition on surfaces and subsequent evaporation to dryness. Two extreme simplifications are considered: SGU 'dry', i.e. the secondary side is steam filled, and SGU 'wet', i.e. the tube bundle is covered with water. Consideration is given to: the distribution of fission products between gaseous and aerosol forms; mechanisms for droplet formation, deposition and resuspension; fission product retention during droplet or film evaporation primary coolant mixing and droplet scrubbing in a wet SGU; and the performance of moisture separators and steam driers. (author)

Experiment data report for Semiscale Mod-1 test S-28-3 (steam generator tube rupture test)

International Nuclear Information System (INIS)

Gillins, R.L.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-3 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-3 was conducted from initial conditions of 15621 kPa and 555 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Twelve steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

Experiment data report for semiscale Mod-1 test S-28-2 (steam generator tube rupture test)

International Nuclear Information System (INIS)

Patton, M.L.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-2 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-2 was conducted from initial conditions of 15 936 kPa and 558 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. For Test S-28-2, accumulator injection into the intact loop hot leg was provided to simulate simulate the rupture of six steam generator tubes

Experiment data report for semiscale Mod-1 test S-28-4 (steam generator tube rupture test)

International Nuclear Information System (INIS)

Esparza, V.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-4 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-4 was conducted from initial conditions of 15 646 kPa and 557 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Thirty steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

Steam generator secondary pH during a steam generator tube rupture

International Nuclear Information System (INIS)

Adams, J.P.; Peterson, E.S.

1991-12-01

The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

Comparative Analyses on OPR1000 Steam Generator Tube Rupture Event Emergency Operational Guideline

International Nuclear Information System (INIS)

Lee, Sang Won; Bae, Yeon Kyoung; Kim, Hyeong Teak

2006-01-01

The Steam Generator Tube Rupture (SGTR) event is one of the important scenarios in respect to the radiation release to the environment. When the SGTR occurs, containment integrity is not effective because of the direct bypass of containment via the ruptured steam generator to the MSSV and MSADV. To prevent this path, the Emergency Operational Guideline of OPR1000 indicates the use of Turbine Bypass Valves (TBVs) as an effective means to depressurize the main steam line and prevent the lifting of MSSV. However, the TBVs are not operable when the offsite power is not available (LOOP). In this situation, the RCS cool-down is achieved by opening the both intact and ruptured SG MSADV. But this action causes the large amount of radiation release to the environment. To minimize the radiation release to the environment, KSNP EOG adopts the improved strategy when the SGTR concurrently with LOOP is occurred. However, these procedures show some duplicated procedure and branch line that might confusing the operator for optimal recovery action. So, in this paper, the comparative analysis on SGTR and SGTR with LOOP is performed and optimized procedure is proposed

Preliminary evaluation of steam generator tube rupture (SGTR) accident in lead cooled reactor

International Nuclear Information System (INIS)

Frano, R. Lo; Forasassi, G.

2009-01-01

In this paper some contributions are provided to the development of a European Lead-cooled System, known as the ELSY project (within EU-6 Framework Project); that will constitute a possible reference system for a large lead-cooled reactor of GEN IV. Steam generator (SG) tubing of this system type might be subject to a variety of degradation processes, such as cracking, wall thinning and potential leakage or rupture, eventually leading to the failure of one or more SG tubes that constitute a steam generator tube rupture (SGTR) accident with possible consequences for the safety of the primary systems. It is therefore of interest for the designer to know how the SG itself, as well as the vessel and internals structures, behave under impulsive loading conditions (in form of a rapid and strong increase of pressure) that can arise as consequences of the interaction between the primary and secondary coolants (lead-water interaction). The analysed initiator event, as already mentioned, is a large break (up to a double ended guillotine break) of one (or more) SG cooling tubes that may become severe enough to determine dangerous effects on the interested structures. In order to better simulate and perform the mentioned postulated SGTR accident sequence analyses, an appropriate numerical model with the available computing resources (FEM codes) was set up at the DIMNP of Pisa University. That model was used to evaluate the effects of the propagation of the blast pressure waves inside the SG structures, taking into account also the sloshing phenomenon that could be induced by the lead primary coolant motions. Therefore the SGTR effects study may be considered as a transient and non linear problem the solution of which provides the 'time histories' of hydrodynamic pressures and stresses on the reactor pressure vessel and internals walls. (author)

Investigation of a steam generator tube rupture sequence using VICTORIA

International Nuclear Information System (INIS)

Bixler, N.E.; Erickson, C.M.; Schaperow, J.H.

1995-01-01

VICTORIA-92 is a mechanistic computer code for analyzing fission product behavior within the reactor coolant system (RCS) during a severe reactor accident. It provides detailed predictions of the release of radionuclides and nonradioactive materials from the core and transport of these materials within the RCS. The modeling accounts for the chemical and aerosol processes that affect radionuclide behavior. Coupling of detailed chemistry and aerosol packages is a unique feature of VICTORIA; it allows exploration of phenomena involving deposition, revaporization, and re-entrainment that cannot be resolved with other codes. The purpose of this work is to determine the attenuation of fission products in the RCS and on the secondary side of the steam generator in an accident initiated by a steam generator tube rupture (SGTR). As a class, bypass sequences have been identified in NUREG-1150 as being risk dominant for the Surry and Sequoyah pressurized water reactor (PWR) plants

Experiment data report for Semiscale Mod-1 Test S-28-1 (steam generator tube rupture test series)

International Nuclear Information System (INIS)

Collins, B.L.; Coppin, C.E.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-1 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-1 was conducted from initial conditions of 15 767 kPa and 557 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Sixty steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

CATHENA simulations of steam generator tube rupture

International Nuclear Information System (INIS)

Abdul-Razzak, A.; Lin, M.R.; Wright, A.C.D.

1997-01-01

The CATHENA thermalhydraulic computer code was used to simulate various scenarios following a CANDU 9 steam generator tube rupture (SGTR) event. The analysis included cases with class IV power and emergency core cooling system (ECCS) available and other cases with subsequent loss of class IV power (LCIVP) or impairment of ECCS injection. Two main approaches were followed in the analysis of each case. In the first approach, D 2 O feed was credited to provide conservative data for input to radionuclide release and dose calculations. Also operator actions are credited. The other approach is designed to give conservative predictions with respect to the acceptance criteria of fuel and fuel channel integrity and to prove that in case of such event, the operator will have enough time to mitigate the consequences. This is done by not crediting makeup for the inventory loss and relying on the automatic operation of safety systems. The analysis of the cases of the first approach provided the required data for radionuclide release and dose calculations and gave a good insight into the required sequence of operator timely actions to mitigate the consequences of such event. On the other hand, the cases of the second approach confirmed compliance with regulatory requirements for pressure tube and fuel integrity. The runs with ECCS available, showed the ECCS injection is effective in filling and cooling the core and that regulatory requirement's for fuel and channel integrity are met. In the event of ECCS impairment, the earliest indication of late fuel heat-up is late enough to provide the operator with an adequate time to act in mitigating the consequences of this event. (author)

Application of probabilistic fracture mechanics to estimate the risk of rupture of PWR steam generator tubes

International Nuclear Information System (INIS)

Pitner, P.; Riffard, T.; Granger, B.

1992-01-01

This paper describes the COMPROMIS code developed by Electricite de France (EDF) to optimize the tube bundle maintenance of steam generators. The model, based on probabilistic fracture mechanics, makes it possible to quantify the influence of in-service inspections and maintenance work on the risk of an SG tube rupture, taking all significant parameters into account as random variables (initial defect size distribution, reliability of non-destructive detection and sizing, crack initiation and propagation, critical sizes, leak before risk of break, etc.). (authors). 5 refs., 8 figs., 3 tabs

Analytical and experimental studies of mechanical consequences of a steam generator tube rupture

International Nuclear Information System (INIS)

Duc, B.; Sudreau, F.; Rassineux, B.

1995-01-01

Concerning to steam generator tubes support mechanical loadings due to the impact f the ruptured one, Electricite de France, with the support of Commissariat a l'Energie. Atomique, has undertaken a large study in order to evaluate the consequences of such loadings. This paper first presents the results of the tests performed on AQUITAINE 2 facility (CEA Cadarache research center) for nominal, faulted and boiler effect conditions. Those results are then compared with numerical dynamic elastoplastic analyses performed with CASTEM 2000 code (CEA system). (author). 1 ref., 14 figs

Experience and modeling of radioactivity transport following steam generator tube rupture

International Nuclear Information System (INIS)

Hopenfeld, J.

1985-01-01

A review of the capabilities of the CITADEL computer code as well as plant experience to project radioactivity releases following a steam generator tube rupture in pressurized-water reactors shows that certain experimental data are needed for reliable offsite dose predictions. This article defines five parameters that are the key for such predictions and discusses the functional dependence of these parameters on various operational variables. The above parameters can be used in conjuction with CITADEL or they can be inserted in the appropriate equations, which then can be programmed conveniently as a subroutine in thermal-hydraulic system codes. A joint Westinghouse Electric Corporation, Electric Power Research Institute, and Nuclear Regulatory Commission program aimed at obtaining the five parameters empirically is described

Pressure tube rupture in a closed tank

International Nuclear Information System (INIS)

Khater, H.A.; Hadaller, G.I.; Stern, F.

1985-06-01

A study has been prepared on the feasibility of conducting pressure tube/calandria tube rupture tests in a closed tank, simulating a scaled-down calandria vessel. The study includes: i) a review of previous work, ii) an analytical investigation of the scaling problem of the calandria vessel and relevant in-core structures, iii) selection of a method for initiating pressure tube/calandria tube rupture, iv) a set of specifications for the test assembly, v) general arrangement drawings, vi) a proposal for a test matrix, vii) a survey and evaluation of existing facilities which could provide the required high pressure, temperature and fluid inventory, and viii) a cost estimate for the detailed design and construction, instrumentation, data acquisition and reduction, testing and reporting. The study concludes that it is both technically and practically feasible to conduct pressure tube rupture tests in a closed tank

CITADEL: a computer code for the analysis of iodine behavior in steam generator tube rupture accidents

International Nuclear Information System (INIS)

1982-04-01

The computer code CITADEL was written to analyze iodine behavior during steam generator tube rupture accidents. The code models the transport and deposition of iodine from its point of escape at the steam generator primary break until its release to the environment. This report provides a brief description of the code including its input requirements and the nature and form of its output. A user's guide describing the manner in which the input data are required to be set up to run the code is also provided

Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

Science.gov (United States)

McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

1994-01-01

The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

NRC concerns about steam generator tube U-bend failures

International Nuclear Information System (INIS)

Dillon, R.L.

1981-01-01

This paper concerns itself with genralized NRC regulatory policy regarding SGT failures and staff reports and opinions which may tend to influence the developing policy specific to U-bend failures. The most significant analysis at hand in predicting NRC policy on SGT U-bend failures is Marsh's Evaluation of Steam Generator Tube Rupture Events. Marsh sets out to describe and analyze the five steam generator tube ruptures that are known to NRC. All have occurred in the period 1975 to 1980

Radioactivity release vs probability for a steam generator tube rupture accident

International Nuclear Information System (INIS)

Buslik, A.J.; Hall, R.E.

1978-01-01

A calculation of the probability of obtaining various radioactivity releases from a steam generator tube rupture (SGTR) is presented. The only radioactive isotopes considered are Iodine-131 and Xe-133. The particular accident path considered consists of a double-ended guillotine SGTR followed by loss of offsite power (LOSP). If there is no loss of offsite power, and no system fault other than the SGTR, it is judged that the consequences will be minimal, since the amount of iodine released through the condenser air ejector is expected to be quite small; this is a consequence of the fact that the concentration of iodine in the vapor released from the condenser air ejector is very small compared to that dissolved in the condensate water. In addition, in some plants the condenser air ejector flow is automatically diverted to containment or a high-activity alarm. The analysis presented here is for a typical Westinghouse PWR such as described in RESAR-3S

Analysis of Communication between Main Control Room Operators in Decision-making Process in Steam Generator Tube Rupture Accident

International Nuclear Information System (INIS)

Petkov, M.; Petkov, G.

2006-01-01

The paper presents an investigation results for Main Control Room operators' reliability by Performance Evaluation of Teamwork method, based on FSS-1000 training archives in KNPP in case of Steam Generator Tube Rupture accident. The advantages of operators' teamwork are shown: a) group decision-making vs. individual one: b) positive influence of crew initiated communication consisting of orders and reports that are required by instruction. (authors)

The relative impact of sizing errors on steam generator tube failure probability

International Nuclear Information System (INIS)

Cizelj, L.; Dvorsek, T.

1998-01-01

The Outside Diameter Stress Corrosion Cracking (ODSCC) at tube support plates is currently the major degradation mechanism affecting the steam generator tubes made of Inconel 600. This caused development and licensing of degradation specific maintenance approaches, which addressed two main failure modes of the degraded piping: tube rupture; and excessive leakage through degraded tubes. A methodology aiming at assessing the efficiency of a given set of possible maintenance approaches has already been proposed by the authors. It pointed out better performance of the degradation specific over generic approaches in (1) lower probability of single and multiple steam generator tube rupture (SGTR), (2) lower estimated accidental leak rates and (3) less tubes plugged. A sensitivity analysis was also performed pointing out the relative contributions of uncertain input parameters to the tube rupture probabilities. The dominant contribution was assigned to the uncertainties inherent to the regression models used to correlate the defect size and tube burst pressure. The uncertainties, which can be estimated from the in-service inspections, are further analysed in this paper. The defect growth was found to have significant and to some extent unrealistic impact on the probability of single tube rupture. Since the defect growth estimates were based on the past inspection records they strongly depend on the sizing errors. Therefore, an attempt was made to filter out the sizing errors and to arrive at more realistic estimates of the defect growth. The impact of different assumptions regarding sizing errors on the tube rupture probability was studied using a realistic numerical example. The data used is obtained from a series of inspection results from Krsko NPP with 2 Westinghouse D-4 steam generators. The results obtained are considered useful in safety assessment and maintenance of affected steam generators. (author)

Ligament rupture and unstable burst behaviors of axial flaws in steam generator U-bends

Energy Technology Data Exchange (ETDEWEB)

Bahn, Chi Bum, E-mail: bahn@pusan.ac.kr [Pusan National University, 2 Busandaehak-ro 63 beon-gil, Geumjeong-gu, Busan 609-735 (Korea, Republic of); Oh, Young-Jin [KEPCO Engineering & Construction Co. Inc., Seongnam 463-870 (Korea, Republic of); Majumdar, Saurin [Argonne National Laboratory, Lemont, IL 60439 (United States)

2015-11-15

Highlights: • Ligament rupture and unstable burst pressure tests were conducted with U-bends. • In general, U-bends showed higher ligament rupture and burst pressures than straight tubes. • U-bend test data was bounded by 90% lower limit of the probabilistic models for straight tubes. • Prediction models for straight tubes could be conservatively applied to U-bends. - Abstract: Incidents of U-bend cracking in steam generator (SG) tubes have been reported, some of which have led to tube rupture. Experimental and analytical modeling efforts to determine the failure criteria of flawed SG U-bends are limited. To evaluate structural integrity of flawed U-bends, ligament rupture and unstable burst pressure tests were conducted on 57 and 152 mm bend radius U-bends with axial electrical discharge machining notches. In general, the ligament rupture and burst pressures of the U-bends were higher than those of straight tubes with similar notches. To quantitatively address the test data scatter issue, probabilistic models were introduced. All ligament rupture and burst pressures of U-bends were bounded by 90% lower limits of the probabilistic models for straight tubes. It was concluded that the prediction models for straight tubes could be applied to U-bends to conservatively evaluate the ligament rupture and burst pressures of U-bends with axial flaws.

Ligament rupture and unstable burst behaviors of axial flaws in steam generator U-bends

International Nuclear Information System (INIS)

Bahn, Chi Bum; Oh, Young-Jin; Majumdar, Saurin

2015-01-01

Highlights: • Ligament rupture and unstable burst pressure tests were conducted with U-bends. • In general, U-bends showed higher ligament rupture and burst pressures than straight tubes. • U-bend test data was bounded by 90% lower limit of the probabilistic models for straight tubes. • Prediction models for straight tubes could be conservatively applied to U-bends. - Abstract: Incidents of U-bend cracking in steam generator (SG) tubes have been reported, some of which have led to tube rupture. Experimental and analytical modeling efforts to determine the failure criteria of flawed SG U-bends are limited. To evaluate structural integrity of flawed U-bends, ligament rupture and unstable burst pressure tests were conducted on 57 and 152 mm bend radius U-bends with axial electrical discharge machining notches. In general, the ligament rupture and burst pressures of the U-bends were higher than those of straight tubes with similar notches. To quantitatively address the test data scatter issue, probabilistic models were introduced. All ligament rupture and burst pressures of U-bends were bounded by 90% lower limits of the probabilistic models for straight tubes. It was concluded that the prediction models for straight tubes could be applied to U-bends to conservatively evaluate the ligament rupture and burst pressures of U-bends with axial flaws.

ANALISIS KEJADIAN STEAM GENERATOR TUBE RUPTURE (SGTR BERDASARKAN SKENARIO MIHAMA UNIT 2

Directory of Open Access Journals (Sweden)

Andi Sofrany Ekariansyah

2015-03-01

Full Text Available Pada tanggal 9 Februari 1991, terjadi kecelakaan putusnya pipa pemanas pembangkit uap (Steam Generator Tube Rupture/SGTR pada PLTN Mihama Unit 2. Dari kejadian tersebut, diperoleh catatan sekuensi kecelakaan berupa aktuasi sistem proteksi dan fitur keselamatan terekayasa dalam memitigasi kebocoran dari sistem primer ke sistem sekunder. Urutan sekuensi tersebut kemudian diterapkan pada PWR standar Jepang untuk disimulasikan menggunakan program perhitungan RELAP5/SCDAP/Mod3.2. Tujuannya untuk mengevaluasi konsekuensi yang terjadi bila kecelakaan tersebut terjadi pada PWR standar Jepang. Parameter yang dibandingkan adalah laju alir kebocoran, perubahan tekanan primer dan sekunder dan perubahan level di dalam pressurizer. Hasil simulasi menunjukkan perbedaan lama waktu kejadian SGTR hingga berhentinya kebocoran yang berlangsung lebih pendek pada PWR standar Jepang. Selain itu jumlah pendingin primer yang bocor dan jumlah uap yang terlepas dari MSRV tercatat lebih besar daripada PWR Mihama unit 2. Karakter aliran kebocoran, fluktuasi tekanan primer, dan level pressurizer sedikit berbeda pada tahap-tahap awal kejadian, namun relatif sama pada tahap akhir ketika aliran kebocoran dapat dihentikan. Hasil simulasi juga menunjukkan perlunya tindakan operator secara manual yang ditunjukkan dari isolasi sistem air umpan bantu (AFW pada pembangkit uap yang bocor, aktuasi katup pelepas uap (MSRV pada pembangkit uap yang utuh dan aktuasi auxiliary spray dan power operated relief valve (PORV pada pressurizer untuk mengantisipasi kejadian sebagai bagian dari prosedur operasi darurat. Kata kunci: SGTR, PWR Mihama Unit 2, PWR standar Jepang   On February 9,1991, a Steam Generator Tube Rupture (SGTR took place at the Mihama Unit No. 2. From that event, the accident sequence representing the actuation of protection system and engineered safety feature to mitigate the leak from primary system to secondary system is recorded. That sequence is then applied on the

Break size effect on the transient thermal-hydraulic behavior during the steam generator tube rupture accident

International Nuclear Information System (INIS)

Kang, K.H.; Park, H.S.; Cho, S.; Choi, N.H.; Chu, I.C.; Yun, B.J.; Kim, K.D.; Kim, Y.S.; Baek, W.P.; Choi, K.Y.

2011-01-01

In order to simulate the SGTR accident of the APR1400, integral effect tests were performed by simulating a double-ended rupture of a single and five U-tubes. Following the reactor trip, the primary system pressure decreased and the secondary system pressure increased until the MSSVs was opened to reduce the secondary system pressure. Break area affected the timings of the major events observed in the tests. Less heat transfer to the secondary side caused by earlier actuation of the safety injection pumps had more influence on the secondary pressure of the affected steam generator than the break flow. (author)

Intentional back flow effects on ruptured steam generator cooldown during a SGTR event for KSNP

International Nuclear Information System (INIS)

Kim, C.W.; Park, S.J.; Choi, C.J.; Seo, J.T.

2004-01-01

For an optimum recovery from a steam generator tube rupture (SGTR) event, the operators are directed to isolate the steam generator (SG) with ruptured tube as early as possible to minimize the radioactive material release. However, the reactor coolant system (RCS) cooldown and depressurization to the shutdown cooling system (SCS) operation conditions using the intact SG only are hard to achieve unless the ruptured SG is properly cooled since the ruptured SG, which is isolated by operator, remains at high temperature even though the RCS has been cooled down. The effects of intentional back flow from the SG secondary side to the RCS through the ruptured U-tube on the the ruptured SG cooldown were evaluated for the pressurized light water reactor, especially for the Korean standard nuclear power plant (KSNP). In order to evaluate the back flow effect, a series of analyses was conducted using the RELAP5/MOD3 computer code. For the first stage of the analysis, the cooldown process by natural circulation in the SG secondary side was simulated for the initial conditions of the ruptured SG cooldown. In the next analysis stage, two methods of the ruptured SG cooldown by using back flow after RCS cooldown were evaluated. One utilizes the steam condensation on the uncovered U-tube surface, and the other is a SG drain and fill. In the former method, SG tubes are exposed to the steam space by draining SG secondary water into the RCS in order to condense the steam directly onto the uncovered tubes. This method showed that the steam condensation decreased SG secondary pressure and temperature rapidly, demonstrating its effectiveness for cooling. However, this process has a limited applicability if the rupture is located at the lower region. The latter method, draining by back flow and filling using the feedwater system was also found to be effective in ruptured SG cooldown and depressurization even if the rupture occurred at the top of the U-tube. It is concluded that the

Development of tube rupture evaluation code for FBR steam generator (II). Modification of heat transfer model in sodium side

International Nuclear Information System (INIS)

Hamada, H.; Kurihara, A.

2003-05-01

The thermal effect of sodium-water reaction jet on neighboring heat transfer tubes was examined to rationally evaluate the structural integrity of the tube for overheating rupture under a water leak in an FBR steam generator. Then, the development of new heat transfer model and the application analysis were carried out. Main results in this paper are as follows. (1) The evaluation method of heat flux and heat transfer coefficient (HTC) on the tube exposed to reaction jet was developed. By using the method, it was confirmed that the heat flux could be realistically evaluated in comparison with the previous method. (2) The HTC between reaction jet and the tube was theoretically examined in the two-phase flow model, and new heat transfer model considering the effect of fluid temperature and cover gas pressure was developed. By applying the model, a tentative experimental correlation was conservatively obtained by using SWAT-1R test data. (3) The new model was incorporated to the Tube Rupture Evaluation Code (TRUE), and the conservatism of the model was confirmed by using sodium-water reaction data such as the SWAT-3 tests. (4) In the application analysis of the PFR large leak event, there was no significant difference of calculation results between the new model and previous one; the importance of depressurization in the tube was confirmed. (5) In the application analysis of the Monju evaporator, it was confirmed that the calculation result in the previous model would be more conservative than that in the new one and that the maximum cumulative damage of 25% could be reduced in the new model. (author)

Analysing The Thermalhydraulic Parameters Of VVER-1000 Reactor For The Accident Of Steam Generator Tube Rupture

International Nuclear Information System (INIS)

Luu Nam Hai; Truong Cong Thang

2011-01-01

To ensure the safety operation of nuclear power plant (NPP), a lot of postulated accident scenarios were considered and analysed. This research chose and analysed the accident of steam generator tube rupture (SGTR) under the actual plant conditions by using the simulation program PCTRAN. The SGTR accident is happen when the NPP is under operation with the steady state condition (power of 3000 MWth, primary pressure of 157 bar and secondary pressure of 63 bar). The accident is initiated by creating a break with equivalent diameter of 100 mm in the area of lower row heat exchanging tubes. The result of analysis is compared with the calculation of the Shariz University, Iran using the thermal hydraulics code RELAP5/mod3.2 and the report in the PSAR data of VVER-1000. This comparison shows that it is possible for using PCTRAN to analyse accidents of VVER-1000 reactor. (author)

Analysis of steam-generator tube-rupture events combined with auxiliary-feedwater control-system failure for Three Mile Island-Unit 1 and Zion-Unit 1 pressurized water reactors

International Nuclear Information System (INIS)

Nassersharif, B.

1986-01-01

A steam-generator tube-rupture (SGTR) event combined with loss of all offsite alternating-current power and failure of the auxiliary-feedwater (AFW) control system has been investigated for the Three Mile Island-Unit 1 (TMI-1) and Zion-Unit 1 (Zion-1) pressurized water reactors. The Transient Reactor Analysis Code was used to simulate the accident sequence for each plant. The objectives of the study were to predict the plant transient response with respect to tube-rupture flow termination, extent of steam generator overfill, and thermal-hydraulic conditions in the steam lines. Two transient cases were calculated: (1) a TMI-1 SGTR and runaway-AFW transient, and (2) a Zion-1 SGTR and runaway-AFW transient. Operator actions terminated the tube-rupture flow by 1342 s (22.4 min) and 1440 s (24.0 min) for TMI-1 and Zion-1, respectively, but AFW injection was continued. The damaged steam generator (DSG) overfilled by 1273 s (21.2 min) for the TMI-1 calculation and by 1604 s (26.7 min) for the Zion-1 calculation. The DSG steam lines were completely filled by 1500 s (25 min) and 2000 s (33.3 min) for TMI-1 and Zion-1, respectively. The maximum subcooling in the steam lines was approx.63 K (approx.113 0 F) for TMI-1 and approx.44 K (approx.80 0 F) for Zion-1

Experimental evaluation of emergency operating procedures on multiple steam generator tube rupture in INER integral system test facility

International Nuclear Information System (INIS)

Liu, T.J.; Lin, Y.M.; Lee, C.H.; Chang, C.Y.; Hong, W.T.

1997-01-01

The multiple steam generator tube rupture (SGTR) scenario in Westinghouse type pressurized water reactor (PWR) has been investigated at the Institute of Nuclear Energy Research (INER) Integral System Test (IIST) facility. This reduced-height and reduced-pressure test facility was designed to simulate the main features of Maanshan nuclear power plant. The SGTR test scenario assumes the double-ended break of one-, two- and six- tubes without other failures. The major operator actions follow the related symptom-oriented Emergency Operating Procedure (EOP) on the reference plant. This study focuses on the investigation of thermal-hydraulics phenomena and the adequacy of associated EOP to limit primary-to-secondary leakage. Through this study, it is found that the adequacy of current EOP in minimizing the radioactivity release demands early substantial operator involvement, especially in the multi-tubes break events. Also, the detailed mechanism of the main thermal-hydraulic phenomena during the SGTR transient are explored. (author)

Study on tube rupture strength evaluation method for rapid overheating

International Nuclear Information System (INIS)

Komine, Ryuji; Wada, Yusaku

1998-08-01

A sodium-water reaction derived from the single tube break in steam generator might overheat neighbor tubes rapidly under internal pressure loadings. If the temperature of tube wall becomes too high, it has to be evaluated that the stress of tube does not exceed the material strength limit to prevent the propagation of tube rupture. In the present study this phenomenon was recognized as the fracture of cylindrical tube with the large deformation due to overheating, and the evaluation method was investigated based on both of experimental and analytical approaches. The results obtained are as follows. (1) As for the nominal stress estimation, it was clarified through the experimental data and the detailed FEM elasto-plastic large deformation analysis that the formula used in conventional designs can be applied. (2) Within the overheating temperature limits of tubes, the creep effect is dominant, even if the loading time is too short. So the strain rate on the basis of JIS elevated temperature tensile test method for steels and heat-resisting alloys is too late and almost of total strain is composed by creep one. As a result the time dependent effect cannot be evaluated under JIS strain rate condition. (3) Creep tests in shorter time condition than a few minutes and tensile tests in higher strain rate condition than 10%/min of JIS are carried out for 2 1/4Cr-1Mo(NT) steel, and the standard values for tube rupture strength evaluation are formulated. (4) The above evaluation method based on both of the stress estimation and the strength standard values application is justified by using the tube burst test data under internal pressure. (5) The strength standard values on Type 321 ss is formulated in accordance with the procedure applied for 2 1/4Cr-1Mo(NT) steel. (author)

CFD modeling of a boiler's tubes rupture

International Nuclear Information System (INIS)

Rahimi, Masoud; Khoshhal, Abbas; Shariati, Seyed Mehdi

2006-01-01

This paper reports the results of a study on the reason for tubes damage in the superheater Platen section of the 320 MW Bisotoun power plant, Iran. The boiler has three types of superheater tubes and the damage occurs in a series of elbows belongs to the long tubes. A three-dimensional modeling was performed using an in-house computational fluid dynamics (CFD) code in order to explore the reason. The code has ability of simultaneous solving of the continuity, the Reynolds-Averaged Navier-Stokes (RANS) equations and employing the turbulence, combustion and radiation models. The whole boiler including; walls, burners, air channels, three types of tubes, etc., was modeled in the real scale. The boiler was meshed into almost 2,000,000 tetrahedral control volumes and the standard k-ε turbulence model and the Rosseland radiation model were used in the model. The theoretical results showed that the inlet 18.9 MPa saturated steam becomes superheated inside the tubes and exit at a pressure of 17.8 MPa. The predicted results showed that the temperature of the steam and tube's wall in the long tubes is higher than the short and medium size tubes. In addition, the predicted steam mass flow rate in the long tube was lower than other ones. Therefore, it was concluded that the main reason for the rupture in the long tubes elbow is changing of the tube's metal microstructure due to working in a temperature higher than the design temperature. In addition, the structural fatigue tension makes the last elbow of the long tube more ready for rupture in comparison with the other places. The concluded result was validated by observations from the photomicrograph of the tube's metal samples taken from the damaged and undamaged sections

Evaluation of PWR response to main-steamline break with concurrent steam-generator tube rupture and small-break LOCA

International Nuclear Information System (INIS)

Laaksonen, J.T.; Sheron, B.W.

1982-12-01

In 1980, the NRC staff raised a potential safety issue involving a coincident steamline break, steam generator tube rupture, and small-break loss-of-coolant accident (LOCA). The bases for this concern were that the system response, primarily the maintenance of core cooling, was unanalyzed and the adequacy of the present guidance to operators to respond to combination LOCAs was unknown. This report discusses the staff evaluations performed to assess the system response and the adequacy of the present emergency operator guidelines. In all of the analyzed cases the primary coolant shrinkage, caused by overcooling, and the simultaneous loss of coolant can be compensated by the high pressure emergency core cooling system. The core remains covered with liquid, and the primary coolant remains subcooled, except in the vessel upper head. If the steamline break is outside the containment and cannot be isolated, the radiological consequences could be more severe than in any accident currently analyzed in a typical plant Final Safety Evaluation Report (FSAR). To decrease the risk of elevated offsite releases, an early diagnosis of the tube rupture has to be ensured. This can be done by upgrading operator instructions. The appropriate mitigating actions are in the existing instructions

The examination of the ruptured Zircaloy-2 pressure tube from Pickering NGS Unit 2

International Nuclear Information System (INIS)

Cheadle, B.A.; Smith, A.D.; Baskin, C.C.

1985-07-01

On 1983 August 01 a Zircaloy-2 pressure tube in Pickering NGS Unit 2 ruptured. All the fuel channel components, the fuel bundles, pressure tube, end fittings, garter springs and calandria tubes were shipped to Chalk River Nuclear Laboratories for examination to determine the cause of the rupture. The examination showed that the rupture initiated at a series of hydride blisters on the outside surface of the pressure tube. The blisters formed because of the garter spring spacers between the pressure tube and calandria tube was about one metre out of position. This allowed the horizontal pressure tube to sag by creep and touch the cool calandria tube. The resulting thermal gradients in the pressure tube concentrated the hydrogen and deuterium at the cool zones and blisters of solid hydride formed. Cracks initiated at several of the blisters and linked together to form a partial through wall critical crack which initiated the final rupture. The video presentation shows how the examination of the fuel channel components was conducted in underwater bays and shielded cells and explains the sequence of events that caused the rupture

A thin-lip rupture of carbon steel superheater boiler tube

International Nuclear Information System (INIS)

Khalil, E.O.; Alzoye, K.S.; Elwaer, A.M.

1993-01-01

A ruptured A 42 medium carbon steel tube was collected by the engineering department in one of our steam power stations. Inspection of ruptured tube revealed a thin - lip fracture with brownish thin layer of oxide film on inner tube surfaces. There was no evidence of pitting, the outer surfaces of the tube exhibited a general oxidized conditions. A micro section taken near the fracture surface consists of ferrite and martensite, the amount of martensite decreased as we away from the fracture surface. Presence of martensite phase in the microstructure indicates that the tube material has been overheated. An erosion corrosion mechanism in conjunction with overheated. An erosion corrosion mechanism in conjunction with overheating resulted in strength deterioration with consequent premature failure. 4 fig., 1 tab

Simulation of a main steam line break with steam generator tube rupture using trace

Energy Technology Data Exchange (ETDEWEB)

Gallardo, S.; Querol, A.; Verdu, G. [Departamento de Ingenieria Quimica Y Nuclear, Universitat Politecnica de Valencia, Camino de Vera s/n, 46022, Valencia (Spain)

2012-07-01

A simulation of the OECD/NEA ROSA-2 Project Test 5 was made with the thermal-hydraulic code TRACE5. Test 5 performed in the Large Scale Test Facility (LSTF) reproduced a Main Steam Line Break (MSLB) with a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR). The result of these simultaneous breaks is a depressurization in the secondary and primary system in loop B because both systems are connected through the SGTR. Good approximation was obtained between TRACE5 results and experimental data. TRACE5 reproduces qualitatively the phenomena that occur in this transient: primary pressure falls after the break, stagnation of the pressure after the opening of the relief valve of the intact steam generator, the pressure falls after the two openings of the PORV and the recovery of the liquid level in the pressurizer after each closure of the PORV. Furthermore, a sensitivity analysis has been performed to know the effect of varying the High Pressure Injection (HPI) flow rate in both loops on the system pressures evolution. (authors)

Analysis of Ruptured Heater Tube of Degasser Condenser in Wolsong Unit 4

International Nuclear Information System (INIS)

Kim, Hong Pyo; Kim, J. S.; Lim, Y. S.; Kim, S. S.; Hwang, S. S.; Kim, D. J.; Kim, S. W.; Jeong, M. K.; Hong, J. H.

2007-08-01

In a degasser condenser in Wolsong unit 4, the cracks were found in the heater tube no. 6 and no. 7. To avoid additional damages in the specimen during a decontamination process for the previous analysis, the cracks were analyzed without any decontamination process in this work. We performed the investigation of the ruptured surface morphology, the EDS analysis of the ruptured surface, the microstructural analysis of Alloy 800H sheath tube and literature survey to find the failure mechanism. From the results, it was expected that the sheath tube has been exposed in a steam condition as the coolant level was decreased in the degasser condenser, leading to the rupture of the sheath tube

Intentional back flow effects on ruptured steam generator cooldown during a SGTR event for KSNP

International Nuclear Information System (INIS)

Seok, Jeong Park; Cheol, Woo Kim; Chul, Jin Choi; Jong, Tae Seo

2001-01-01

For an optimum recovery from a Steam Generator Tube Rupture (SGTR) event, the operators are directed to isolate the steam generator (SG) with ruptured tube(s) as early as possible in order to minimize the radioactive material release. However, the Reactor Coolant System (RCS) cooldown and depressurization to the Residual Heat Removal (RHR) System operation conditions using the intact SG only can not be readily achievable unless the affected SG is properly cooled since the isolated SG remains at high temperature even though the RCS has been cooled down. Therefore, a study on the intentional back flow from the ruptured SG secondary side to the RCS was performed to evaluate its effectiveness on the ruptured SG cooldown during a SGTR event for the pressurized light water reactor, especially for the Korean Standard Nuclear Power Plant (KSNP). In order to evaluate the intentional back flow effect, a series of analyses was conducted by using RELAP5/MOD3 computer code. In these analyses, the primary and secondary systems of KSNP are modeled including the major Nuclear Steam Supply System (NSSS) components such as the reactor vessel, steam generators, hot and cold legs, pressurizer, and reactor coolant pumps. Also, the key safety systems and control systems are modeled. Using this model, two possible methods of the ruptured SG cooldown by using back flow after RCS cooldown were evaluated: the first method is a tube uncover method, and the second method is a SG drain (back flow) and fill method. (author)

Eccentric pressurized tube for measuring creep rupture

International Nuclear Information System (INIS)

Schwab, P.R.

1981-01-01

Creep rupture is a long term failure mode in structural materials that occurs at high temperatures and moderate stress levels. The deterioration of the material preceding rupture, termed creep damage, manifests itself in the formation of small cavities on grain boundaries. To measure creep damage, sometimes uniaxial tests are performed, sometimes density measurements are made, and sometimes the grain boundary cavities are measured by microscopy techniques. The purpose of the present research is to explore a new method of measuring creep rupture, which involves measuring the curvature of eccentric pressurized tubes. Theoretical investigations as well as the design, construction, and operation of an experimental apparatus are included in this research

Pressurization rate effect on ligament rupture and burst pressures of cracked steam generator tubes

International Nuclear Information System (INIS)

Majumdar, S.; Kasza, K.

2009-01-01

The question of whether ligament rupture pressure or unstable burst pressure may vary significantly with pressurization rate at room temperature arose from the results of pressure tests by industry on tubes with machined part-throughwall notches. Slow (quasi-static) and fast 14 MPa/s (2000 psi/s) pressurization rate tests on specimens with nominally the same notch geometry appeared to show a significant effect of the rate of pressurization on the unstable burst pressure. Unfortunately, the slow and fast loading rate tests were conducted following two different test procedures, which could confound the results. The current series of tests were conducted on a variety of specimen geometries using a consistent test procedure to better establish the effect of pressurization rate on ligament rupture and burst pressures. (author)

Pressurization rate effect on ligament rupture and burst pressures of cracked steam generator tubes

Energy Technology Data Exchange (ETDEWEB)

Majumdar, S.; Kasza, K. [Argonne National Laboratory, Nuclear Energy Division, Lemont, Illinois (United States)

2009-07-01

The question of whether ligament rupture pressure or unstable burst pressure may vary significantly with pressurization rate at room temperature arose from the results of pressure tests by industry on tubes with machined part-throughwall notches. Slow (quasi-static) and fast 14 MPa/s (2000 psi/s) pressurization rate tests on specimens with nominally the same notch geometry appeared to show a significant effect of the rate of pressurization on the unstable burst pressure. Unfortunately, the slow and fast loading rate tests were conducted following two different test procedures, which could confound the results. The current series of tests were conducted on a variety of specimen geometries using a consistent test procedure to better establish the effect of pressurization rate on ligament rupture and burst pressures. (author)

Creep and creep rupture properties of cladding tube (type 316) in high temperature sodium

International Nuclear Information System (INIS)

Atsumo, H.

1977-01-01

The thin walled small sized seamless AISI 316 steel tubes, which are designated to be domestically used as the fuel cladding tube for sodium cooled fast breeder reactors in Japan, are irradiated in the following sodium of high temperature in the range of 370 deg. C to 700 deg. C, and receive gradually increased internal pressure caused by the fission produced gas generating from the nuclear fuel burn-up inside the cladding tube. Consequently, the creep behavior of fuel cladding tubes under a high temperature sodium environment is an important problem which must be determined and clarified together with their characteristic features under irradiation and in air. In relation to the creep performance of fuel cladding tubes made of AISI 316 steel and other comparable austenitic stainless steels, hardly any studies are found that are made systematically to examine the effect of sodium with sodium purity as parameter or any comparative studies with in-air data at various different temperatures. The present research work was aimed to obtain certain basic design data relating to in-sodium creep performance of the domestic made fuel cladding tubes for fast breeder reactors, and also to gain further date as considered necessary under several sodium conditions. That is, together with establishment of the technology for tensile creep test and internal pressure creep rupture test in flowing sodium of high temperature, a series of tests and studies were performed on the trial made cladding tubes of AISI Type-316 steel. In the first place, two kinds of purity conditions of sodium, close to the actual reactor-operating condition, (oxygen concentration of 10 ppm and 5 ppm respectively) were established, and then uniaxial tensile creep test and rupture test under various temperatures were performed and the resulting data were compared and evaluated against the in-air data. Then, secondly, an internal pressure creep rupture test was conducted under a single purity sodium environment

How safe is defect specific maintenance of steam generator tubes?

International Nuclear Information System (INIS)

Dvorsek, T.; Cizelj, L.

1995-01-01

Outside diameter stress corrosion cracking at the tube to tube support plate intersections is assessed in the paper. The impact of defect specific maintenance on steam generator operation safety and reliability was investigated. This was performed by comparing efficiencies of defect specific and traditional maintenance strategy. The efficiency was studied through expected primary-to-secondary leak rate and tube rupture probability in a case of postulated accidental operating conditions, and number of tubes which shall be plugged using both maintenance strategies. In general, the efficiency of specific maintenance is function of particular steam generator and operating cycle. (author)

Failure analysis of retired steam generator tubings

Energy Technology Data Exchange (ETDEWEB)

Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

2005-04-15

Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

Evaluation of a main steam line break with induced, multiple tube ruptures: A comparison of NUREG 1477 (Draft) and transient methodologies Palo Verde Nuclear Generating Station

Energy Technology Data Exchange (ETDEWEB)

Parrish, K.R.

1995-09-01

This paper presents the approach taken to analyze the radiological consequences of a postulated main steam line break event, with one or more tube ruptures, for the Palo Verde Nuclear Generating Station. The analysis was required to support the restart of PVNGS Unit 2 following the steam generator tube rupture event on March 14, 1993 and to justify continued operation of Units 1 and 3. During the post-event evaluation, the NRC expressed concern that Unit 2 could have been operating with degraded tubes and that similar conditions could exist in Units 1 and 3. The NRC therefore directed that a safety assessment be performed to evaluate a worst case scenario in which a non-isolable main steam line break occurs inducing one or more tube failures in the faulted steam generator. This assessment was to use the generic approach described in NUREG 1477, Voltage-Based Interim Plugging Criteria for Steam Generator Tubes - Task Group Report. An analysis based on the NUREG approach was performed but produced unacceptable results for off-site and control room thyroid doses. The NUREG methodology, however, does not account for plant thermal-hydraulic transient effects, system performance, or operator actions which could be credited to mitigate dose consequences. To deal with these issues, a more detailed analysis methodology was developed using a modified version of the Combustion Engineering Plant Analysis Code, which examines the dose consequences for a main steam line break transient with induced tube failures for a spectrum equivalent to 1 to 4 double ended guillotine U-tube breaks. By incorporating transient plant system responses and operator actions, the analysis demonstrates that the off-site and control room does consequences for a MSLBGTR can be reduced to acceptable limits. This analysis, in combination with other corrective and recovery actions, provided sufficient justification for continued operation of PVNGS Units 1 and 3, and for the subsequent restart of Unit 2.

Evaluation of a main steam line break with induced, multiple tube ruptures: A comparison of NUREG 1477 (Draft) and transient methodologies Palo Verde Nuclear Generating Station

International Nuclear Information System (INIS)

Parrish, K.R.

1995-01-01

This paper presents the approach taken to analyze the radiological consequences of a postulated main steam line break event, with one or more tube ruptures, for the Palo Verde Nuclear Generating Station. The analysis was required to support the restart of PVNGS Unit 2 following the steam generator tube rupture event on March 14, 1993 and to justify continued operation of Units 1 and 3. During the post-event evaluation, the NRC expressed concern that Unit 2 could have been operating with degraded tubes and that similar conditions could exist in Units 1 and 3. The NRC therefore directed that a safety assessment be performed to evaluate a worst case scenario in which a non-isolable main steam line break occurs inducing one or more tube failures in the faulted steam generator. This assessment was to use the generic approach described in NUREG 1477, Voltage-Based Interim Plugging Criteria for Steam Generator Tubes - Task Group Report. An analysis based on the NUREG approach was performed but produced unacceptable results for off-site and control room thyroid doses. The NUREG methodology, however, does not account for plant thermal-hydraulic transient effects, system performance, or operator actions which could be credited to mitigate dose consequences. To deal with these issues, a more detailed analysis methodology was developed using a modified version of the Combustion Engineering Plant Analysis Code, which examines the dose consequences for a main steam line break transient with induced tube failures for a spectrum equivalent to 1 to 4 double ended guillotine U-tube breaks. By incorporating transient plant system responses and operator actions, the analysis demonstrates that the off-site and control room does consequences for a MSLBGTR can be reduced to acceptable limits. This analysis, in combination with other corrective and recovery actions, provided sufficient justification for continued operation of PVNGS Units 1 and 3, and for the subsequent restart of Unit 2

Safety significance of steam generator tube degradation mechanisms

Energy Technology Data Exchange (ETDEWEB)

Roussel, G; Mignot, P [AIB-Vincotte Nuclear - AVN, Brussels (Belgium)

1991-07-01

Steam generator (SG) tube bundle is a part of the Reactor Coolant Pressure Boundary (RCPB): this means that its integrity must be maintained. However, operating experience shows various types of tube degradation to occur in the SG tubing, which may lead to SG tube leaks or SG tube ruptures and create a loss of primary system coolant through the SG, therefore providing a direct path to the environment outside the primary containment structure. In this paper, the major types of known SG tube degradations are described and analyzed in order to assess their safety significance with regard to SG tube integrity. In conclusion: The operational reliability and the safety of the PWR steam generator s requires a sufficient knowledge of the degradation mechanisms to determine the amount of degradation that a tube can withstand and the time that it may remain in operation. They also require the availability of inspection techniques to accurately detect and characterize the various degradations. The status of understanding of the major types of degradation summarized in this paper shows and justifies why efforts are being performed to improve the management of the steam generator tube defects.

Analysis of multiple-tube ruptures in both steam generators for the Three Mile Island-1 pressurized water reactor

International Nuclear Information System (INIS)

Nassersharif, B.

1985-01-01

The operator guidelines were followed for both transients described. Both transients resulted in SG overfill and the tube-rupture flow did not terminate in either transient. The following statements can be deducted from the results of the calculations: the tube-rupture flow could not be stopped for either case during 2600 s (43 min) of transient time; each accident scenario resulted in SG overfill; both SGs overfilled by 1600 s (27 min) and 1800 s (30 min) for Cases 1 and 2, respectively; conditions for isolation of the SGs were not reached; and core subcooling was not lost in either case but the upper head was voided in Case 2. Comparison of the cooldown rates in the two cases after 1200 s (20 min) shows that these rates are equal (i.e., restart of the RCPs did not change the primary-system cooldown rate). However, in Case 2, a steam bubble was formed in the upper head, which did not disappear during the simulated time. One of the immediate actions in the guidelines was to fill both SGs to 95% level. This step was almost unnecessary because the tube-rupture flow was large enough that the 15.4 - mK/s (100 - 0 F h) cooldown-rate limit was exceeded and AFW could not be injected. Also, the guidelines did not address the SG overfill issue

ANL/CANTIA code for steam generator tube integrity assessment

International Nuclear Information System (INIS)

Revankar, S.T.; Wolf, B.; Majumdar, S.; Riznic, J.R.

2009-01-01

Steam generator (SG) tubes have an important safety role in CANDU type reactors and Pressurized Water Reactors (PWR) because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear plant. The SG tubes are susceptible to corrosion and damage. A failure of a single steam generator tube, or even a few tubes, would not be a serious safety-related event in a CANDU reactor. The leakage from a ruptured tube is within makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. A sufficient safety margin against tube rupture used to be the basis for a variety of maintenance strategies developed to maintain a suitable level of plant safety and reliability. Several through-wall flaws may remain in operation and potentially contribute to the total primary-to-secondary leak rate. Assessment of the conditional probabilities of tube failures, leak rates, and ultimately risk of exceeding licensing dose limits has been used for steam generator tube fitness-for-service assessment. The advantage of this type of analysis is that it avoids the excessive conservatism typically present in deterministic methodologies. However, it requires considerable effort and expense to develop all of the failure, leakage, probability of detection, and flaw growth distributions and models necessary to obtain meaningful results from a probabilistic model. The Canadian Nuclear Safety Commission (CNSC) recently developed the CANTIA methodology for probabilistic assessment of inspection strategies for steam generator tubes as a direct effect on the probability of tube failure and primary-to-secondary leak rate Recently Argonne National Laboratory has developed tube integrity and leak rate models under Integrated Steam Generator Tube Integrity Program (ISGTIP-2). These models have been incorporated in the ANL/CANTIA code. This paper presents the ANL

Prognostics for Steam Generator Tube Rupture using Markov Chain model

International Nuclear Information System (INIS)

Kim, Gibeom; Heo, Gyunyoung; Kim, Hyeonmin

2016-01-01

This paper will describe the prognostics method for evaluating and forecasting the ageing effect and demonstrate the procedure of prognostics for the Steam Generator Tube Rupture (SGTR) accident. Authors will propose the data-driven method so called MCMC (Markov Chain Monte Carlo) which is preferred to the physical-model method in terms of flexibility and availability. Degradation data is represented as growth of burst probability over time. Markov chain model is performed based on transition probability of state. And the state must be discrete variable. Therefore, burst probability that is continuous variable have to be changed into discrete variable to apply Markov chain model to the degradation data. The Markov chain model which is one of prognostics methods was described and the pilot demonstration for a SGTR accident was performed as a case study. The Markov chain model is strong since it is possible to be performed without physical models as long as enough data are available. However, in the case of the discrete Markov chain used in this study, there must be loss of information while the given data is discretized and assigned to the finite number of states. In this process, original information might not be reflected on prediction sufficiently. This should be noted as the limitation of discrete models. Now we will be studying on other prognostics methods such as GPM (General Path Model) which is also data-driven method as well as the particle filer which belongs to physical-model method and conducting comparison analysis

Multi-target Wastage Phenomena on Steam Generator Tubes During an SWR Event

International Nuclear Information System (INIS)

Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Eoh, Jae Hyuk; Choi, Jong Hyeun; Lee, Yong Bum

2011-01-01

The Korean sodium cooled fast reactor, KALIMER- 600 (Korea Advanced LIquid MEtal Reactor) of which the electric output is 600MWe, was developed. The steam generator (SG) of this system is a shell-and-tube type counter-current flow heat exchanger, which is vertically oriented with fixed tube-sheets. A direct heat exchange occurs between the shell-side sodium and the tube-side water at the SG unit. Feed-water enters the inlet nozzle at the lower part of the unit and it flows upward along the helically coiled heat transfer tubes. The inflow sodium is cooled down at the bundle region and then flows out through the sodium outlet nozzle at the bottom of the unit. The typical configuration of the KALIMER-600 SG is shown in Figure 1. In a steam generator, sodium and water are separated by the heat transfer tube wall and it makes a strong pressure boundary between the shell-side sodium and the tube-side water/steam. For this reason, if there is a small hole or crack, even with a pin hole, on heat transfer tubes, a large amount of water/steam would leak into the liquid sodium due to the high pressure difference more than 150 bars, and an exothermic sodium-water chemical reaction takes place as a result. This type of sodium-water reaction (SWR) has been considered as one of the most important safety issues to be resolved. From previous studies, it was obviously figured out that the number of ruptured tubes during an SWR event is one of the most significant factors to determine the temperature and pressure transient. Any subsequent tube rupture behavior in the vicinity of the initially postulated single ruptured tube should be evaluated by considering the single- and multi-target wastage phenomena. Wastage is defined as damage to the structural material (e.g. heat transfer tubes) due to an impingement of the highly corrosive reaction product. Since the impingement may cause wastage of the neighboring heat transfer tubes, a subsequent tube failure can occur in a very short time

CFD modeling of a boiler's tubes rupture

Energy Technology Data Exchange (ETDEWEB)

Rahimi, Masoud; Khoshhal, Abbas; Shariati, Seyed Mehdi [Chemical Engineering Department, Faculty of Engineering, Razi University, Kermanshah (Iran)

2006-12-15

This paper reports the results of a study on the reason for tubes damage in the superheater Platen section of the 320MW Bisotoun power plant, Iran. The boiler has three types of superheater tubes and the damage occurs in a series of elbows belongs to the long tubes. A three-dimensional modeling was performed using an in-house computational fluid dynamics (CFD) code in order to explore the reason. The code has ability of simultaneous solving of the continuity, the Reynolds-Averaged Navier-Stokes (RANS) equations and employing the turbulence, combustion and radiation models. The whole boiler including; walls, burners, air channels, three types of tubes, etc., was modeled in the real scale. The boiler was meshed into almost 2,000,000 tetrahedral control volumes and the standard k-{epsilon} turbulence model and the Rosseland radiation model were used in the model. The theoretical results showed that the inlet 18.9MPa saturated steam becomes superheated inside the tubes and exit at a pressure of 17.8MPa. The predicted results showed that the temperature of the steam and tube's wall in the long tubes is higher than the short and medium size tubes. In addition, the predicted steam mass flow rate in the long tube was lower than other ones. Therefore, it was concluded that the main reason for the rupture in the long tubes elbow is changing of the tube's metal microstructure due to working in a temperature higher than the design temperature. In addition, the structural fatigue tension makes the last elbow of the long tube more ready for rupture in comparison with the other places. The concluded result was validated by observations from the photomicrograph of the tube's metal samples taken from the damaged and undamaged sections. (author)

A reappraisal of steam generator tube rupture in the French licensing process

International Nuclear Information System (INIS)

Conte, M.; Gouffon, A.; Moriette, P.

1984-10-01

Upon the examination of the safety options submitted by EDF (Electricite de France) for a new pressurized water reactor design (N4, 1400 MWe), the French safety authorities decided that the conventionnal list of events to take under consideration should be amended as follows: failure of 1 and 2 steam generator tubes. To meet these objectives, design improvements were decided and new operating criteria were required by the technical specifications. Various preventive measures have been adopted by EDF to reduce tube degradation risks at the design stage, at the secondary feedwater quality level, and concerning also the quality control. The radiological consequences of generator tube integrity failure can be mitigated if the primary coolant activity is low, the tube flow detection is rapid, the release time is short, and the operating procedure is suitable and easily implemented [fr

Single Tube Rupture at Cold Side of Steam Generator Simulation Test Report Using the ATLAS

International Nuclear Information System (INIS)

Kang, Kyoung Ho; Park, Hyun Sik; Cho, Seok

2010-12-01

In this study, a postulated SGTR event of the APR1400 was experimentally investigated with the ATLAS. In order to simulate a double-ended rupture of a single U-tube in the APR1400, the SGTR-CL-01 test was performed with the ATLAS. The main objectives of this test were not only to provide a physical insight into the system response of the APR1400 during the SGTR but also to produce integral effect experimental data to validate the safety analysis code. In the present report, major thermal-hydraulic phenomena such as the system pressures, the collapsed water levels, and the break flow rate were presented and discussed. Following the reactor trip induced by high steam generator level (HSGL) signal, the primary system pressure decreased and the secondary system pressure increased until the MSSVs was opened. The MSSVs repeated on and off status depending on the secondary system pressure during the whole test period. Due to the break flow, the collapsed water level of the affected steam generator showed milder decrease than that of the intact steam generator. This integral effect test data will be used to evaluate the prediction capability of existing safety analysis codes of the MARS and the RELAP5 as well as the SPACE code. Furthermore, this data can be utilized to identify any code deficiency for a SGTR simulation, especially for DVI-adapted plants

Dynamic response of INTOR/NET blankets after coolant tube rupture

International Nuclear Information System (INIS)

Klippel, H.T.

1985-01-01

The dynamic response of different water-cooled liquid Li 17 Pb 83 breeder blanket modules has been calculated to study the potential of these modules in case of coolant tube rupture. Numerical calculations with the code PISCES have been carried out taking into account the fluid-structure interaction and the elasto-plastic behaviour of the structural material. The results show that for inert coolant characteristics the proposed conceptual designs for NET and INTOR have sufficient resistance against coolant tube rupture but when taking into account energy release due to chemical reaction of water with LiPb-alloy up to doubling of the wall thickness has to be envisaged to guarantee structural reliability. (orig.)

The PSI Artist Project: Aerosol Retention and Accident Management Issues Following a Steam Generator Tube Rupture

International Nuclear Information System (INIS)

Guntay, Salih; Dehbi, Abdel; Suckow, Detlef; Birchley, Jon

2002-01-01

Steam generator tube rupture (SGTR) incidents, such as those, which occurred in various operating pressurized, water reactors in the past, are serious operational concerns and remain among the most risk-dominant events. Although considerable efforts have been spent to understand tube degradation processes, develop improved modes of operation, and take preventative and corrective measures, SGTR incidents cannot be completely ruled out. Under certain conditions, high releases of radionuclides to the environment are possible during design basis accidents (DBA) and severe accidents. The severe accident codes' models for aerosol retention in the secondary side of a steam generator (SG) have not been assessed against any experimental data, which means that the uncertainties in the source term following an un-isolated SGTR concurrent with a severe accident are not currently quantified. The accident management (AM) procedures aim at avoiding or minimizing the release of fission products from the SG. The enhanced retention of activity within the SG defines the effectiveness of the accident management actions for the specific hardware characteristics and accident conditions of concern. A sound database on aerosol retention due to natural processes in the SG is not available, nor is an assessment of the effect of management actions on these processes. Hence, the effectiveness of the AM in SGTR events is not presently known. To help reduce uncertainties relating to SGTR issues, an experimental project, ARTIST (Aerosol Trapping In a Steam generator), has been initiated at the Paul Scherrer Institut to address aerosol and droplet retention in the various parts of the SG. The test section is comprised of a scaled-down tube bundle, a full-size separator and a full-size dryer unit. The project will study phenomena at the separate effect and integral levels and address AM issues in seven distinct phases: Aerosol retention in 1) the broken tube under dry secondary side conditions, 2

Efficiency of defect specific maintenance od steam generator tubes: the case of ODSCC

International Nuclear Information System (INIS)

Cizelj, L.; Dvorsek, T.

1996-01-01

The outside diameter stress corrosion cracking at tube support plates became the dominating ageing mechanism in steam generators tubes made of Inconel 600. A variety of maintenance approaches were developed and implemented worldwide to deal with this mechanism. Despite different philosophical and physical backgrounds implemented, all of the applied approaches satisfy the relevant regulatory requirements. For our purpose, the maintenance approach consist of: (1) inspection of tubes, (2) accepting or rejecting the defective tube and (3) plugging of rejected tubes. The problem of selecting an optimal maintenance approach is raised in the paper. Consequently, a method comparing the efficiency of applicable maintenance approaches is proposed. The efficiency is defined by three parameters: (a) number of plugged tubes, (b) probability of steam generator tube rupture and (c) predicted accidental leak rates through the defects. An original probabilistic model is proposed to quantify the probability of tube rupture, while procedures available in literature were used to define the accidental leak rates. The numerical example considers the data from Krsko NPP (Westinghouse 632 MWe). The maintenance approaches analyzed include: (i) no repair at all, (ii) traditional defect depth (40%) based maintenance, (iii) alternate plugging criterion (bobbin coil voltage as defined by EPRI and U.S. NRC) and (iv) combined traditional and alternate approach. Advantages of the defect specific approaches (iii) and (iv) over the traditional one (defect depth) are clearly shown. A brief discussion on the optimization of safe life of steam generator is given. (author)

Tracheal rupture after misplacement of Sengstaken-Blakemore tube ...

African Journals Online (AJOL)

The balloon were immediately deflated and a chest X-ray was performed, showing the tube in the right bronchus airway (A), so it was withdrawn. Right pneumothorax appeared and was treated with an intercostal drainage. The patient required orotracheal intubation and a CT scan was performed to show the rupture level ...

Flaw analysis in steam generator tube

International Nuclear Information System (INIS)

Hutin, J.P.; Billon, F.

1985-08-01

Operating more than 30 PWR units, Electricite de France has to face several steam generator tube problems. One of the most serious difficulties is the stress corrosion cracking due to primary fluid, just above the tube sheet, in the roll transition region. With regard to availability it is, of course, a major concern; with regard to safety, the point is that tube rupture should be preceded by a significant primary-to-secondary leak during normal operation so that the reactor should be shut down before failure occurs. The demonstration of this assessment asks for experimental and analytical evidences. In 1981, Elecricite de France started a comprehensive program on that subject. A general description of this program and the main results are to be presented during the SMIRT-8 Conference. The purpose of the present paper is to develop in greater detail the analytical part of the work

Studies of the steam generator degraded tubes behavior on BRUTUS test loop

Energy Technology Data Exchange (ETDEWEB)

Chedeau, C.; Rassineux, B. [EDF/DER/MTC, Moret Sur Loing (France); Flesch, B. [EDF/EPN/DMAINT, Paris (France)] [and others

1997-04-01

Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

Discussion on amount of water ingress mass in steam generator heat-exchange tube rupture accident of high- temperature gas-cooled reactor

International Nuclear Information System (INIS)

Wang Yan; Zheng Yanhua; Shi Lei; Li Fu; Sun Ximing

2009-01-01

The steam generator heat-exchange tube rupture (SGTR) accident which will result in the water ingress to the primary circuit of reactor is an important and particular accident for high-temperature gas-cooled reactor (HTGR). The analysis of the water ingress accident is significant for verifying the inherent safety characteristics of HTGR. The amount of water ingress mass is one of the decisive factors for the seriousness of the accident consequence. The 250 MW Pebble-bed Modular High-Temperature Gas-cooled Reactor (HTR-PM) designed by Institute of Nuclear and New Energy Technology of Tsinghua University was selected as an example of analysis. The analysis results show that the amount of water ingress mass is not only affected directly with the broken position and the broken area of the tubes, but also related with the diameter of draining piping and restrictor, draining control valve, action setting of emptier system. With reasonable parameters chosen, the water in steam generator could be drained effectively, so it will prevent the primary circuit of reactor from water ingress in large quantity and reduce the radioactive isotopes ingress to the secondary circuit. (authors)

Consequences of pressure tube rupture on in-core components

International Nuclear Information System (INIS)

Hill, P.G.; Hauptmann, E.G.; Lee, V.

1982-12-01

An investigation has been made of the consequences of pressure tube rupture in calandria vessels of heavy water cooled and moderated reactors. The study included a review of previous experimental and analytical work, as well as supplementary investigations carried out to examine the validity of previous assumptions and findings. The central questions considered were: the possibility of a propagating pressure tube failure; damage to the calandria vessel; and damage to the shut-off-rod guide tubes of the reactor shut-down system. The results of the investigation do not indicate mechanisms of sufficient strength to cause propagating failure in a well-designed, well-operated reactor following a tube burst under normal operating conditions. However, not all the details of the physical processes involved in a tube burst have been revealed by existing experimental and analytical work

The study on water ingress mass in the steam generator heat-exchange tube rupture accident of modular high temperature gas-cooled reactor

International Nuclear Information System (INIS)

Wang Yan; Shi Lei; Li Fu; Zheng Yanhua

2012-01-01

The steam generator heat-exchange tube rupture (SGTR) accident is an important and particular accident which will result in water ingress to the primary loop of reactor. Water ingress will result in chemical reaction of graphite fuel and structure with water, which may cause overpressure due to generation of explosive gaseous in large quantity. The study on the water ingress accident is significant for the verification of the inherent characteristics of high temperature gas-cooled reactor. The previous research shows that the amount of water ingress mass is the dominant key factor on the severity of the accident consequence. The 200 MWe high temperature gas-cooled reactor (HTR-PM), which is the first modular pebble-bed high temperature gas-cooled reactor in China designed by the Institute of Nuclear and New Energy Technology of Tsinghua University, is selected to be analyzed in this paper. The different DBA accident scenarios of double-ended break of single heat-exchange tube are simulated respectively by the thermal-hydraulic analysis code RETRAN-02. The results show the water ingress mass through the broken heat-exchange tube is related to the break location. The amount of water ingress mass is affected obviously by the capacity of the emptier system. With the balance of safety and economical efficiency, the amount of water ingress mass from the secondary side of steam generator into the primary coolant loop will be reduced by increasing properly the diameter of the draining lines. (authors)

Analysis of steam generator tube rupture as a severe accident using MELCOR 1.8.4

International Nuclear Information System (INIS)

Yang Hongrun; Hidaka, Akihide; Sugimoto, Jun

1999-03-01

This report presents the results from the MELCOR 1.8.4 calculations for Steam Generator Tube Rupture (SGTR) with stuck open of all the safety valves in faulted SG as a severe accident. The calculations are based on Surry nuclear power plant. After performed using the once-through primary system model alone by 1.0x10 5 s, the calculations were conducted with both of the once-through and the hot leg countercurrent natural circulation models. The results, including event sequences, processes and progressions of core degradation, radionuclides release from core and reactor cavity, and source terms to the environment are described in detail. It is concluded that the availability of High Pressure Safety Injection (HPSI) can significantly delay the progression of core heat-up and approximately 7% of cesium iodide (CsI) can be released to the environment directly through the stuck open safety valve. Comparisons between the results from the two models are also given in this report. The present analyses also showed that during SGTR accident, the hot leg countercurrent natural circulation flow cannot be established well and therefore it has little effect on the mitigation of the core degradation. (author)

Coincident steam generator tube rupture and stuck-open safety relief valve carryover tests: MB-2 steam generator transient response test program

International Nuclear Information System (INIS)

Garbett, K.; Mendler, O.J.; Gardner, G.C.; Garnsey, R.; Young, M.Y.

1987-03-01

In PWR steam generator tube rupture (SGTR) faults, a direct pathway for the release of radioactive fission products can exist if there is a coincident stuck-open safety relief valve (SORV) or if the safety relief valve is cycled. In addition to the release of fission products from the bulk steam generator water by moisture carryover, there exists the possibility that some primary coolant may be released without having first mixed with the bulk water - a process called primary coolant bypassing. The MB-2 Phase II test program was designed specifically to identify the processes for droplet carryover during SGTR faults and to provide data of sufficient accuracy for use in developing physical models and computer codes to describe activity release. The test program consisted of sixteen separate tests designed to cover a range of steady-state and transient fault conditions. These included a full SGTR/SORV transient simulation, two SGTR overfill tests, ten steady-state SGTR tests at water levels ranging from very low levels in the bundle up to those when the dryer was flooded, and three moisture carryover tests without SGTR. In these tests the influence of break location and the effect of bypassing the dryer were also studied. In a final test the behavior with respect to aerosol particles in a dry steam generator, appropriate to a severe accident fault, was investigated

Simulation of steam generator plugging tubes in a PWR to analyze the operating impact

Energy Technology Data Exchange (ETDEWEB)

Pla, Patricia, E-mail: patricia.pla-freixa@ec.europa.eu [Nuclear Reactor Safety Assessment Unit, Institute for Energy and Transport, Joint Research Centre (JRC) of the European Commission, Petten (Netherlands); Reventos, Francesc, E-mail: francesc.reventos@upc.edu [Technical University of Catalonia (UPC), Barcelona (Spain); Martin Ramos, Manuel, E-mail: manuel.martin-ramos@ec.europa.eu [Nuclear Safety and Security Coordination Unit, Policy Support Coordination, Joint Research Centre of the European Commission, Brussels (Belgium); Sol, Ismael, E-mail: isol@anacnv.com [Asociación Nuclear Ascó-Vandellós-II (ANAV), Tarragona (Spain); Strucic, Miodrag, E-mail: miodrag.strucic@ec.europa.eu [Nuclear Reactor Safety Assessment Unit, Institute for Energy and Transport, Joint Research Centre (JRC) of the European Commission, Petten (Netherlands)

2016-08-15

Highlights: • Plugging a fraction of the SG tubes does not affect power output of the plant. • There is a limit to SG plugging in the range of 10–15%. • The rupture of a SG tube in a 12% plugged SG has shown no significant differences in operator actions. • A SBLOCA in a 12% plugged SG has shown no significant differences in operator actions. - Abstract: A number of nuclear power plants (NPPs) with pressurized water reactors (PWR) in the world have replaced their steam generators (SG) due to degradation of the SG tubes caused by different problems. Several methods were attempted to correct the defects of the tubes, but eventually the only permanent solution was to plug them. The consequences of plugging the tubes are the decrease of heat transfer surface, the reduction of the flow area and subsequent reduction of the primary system mass flow and for a fraction of plugged tubes higher than a given value, the reduction of reactor output and economic losses. The objective of this paper is to analyze whether steam generator tube plugging has an impact in the effectiveness of accident management actions. An analysis with Relap5 Mod 3.3 patch03 for the Spanish reactor Ascó-2, a 3-loop 2940.6 MWth Westinghouse PWR, in which plugging of steam generator tubes are simulated, is presented in order to find the limit for the adequate operation of the plant. Several steady state calculations were performed with different fractions of plugged SG tubes, by modeling the reduction of the primary to secondary heat transfer surface and the reduction of the primary coolant mass flow area in the tubes as well. The results of the analysis yield that plugging 12% of the SG tubes is around the limit for optimal reactor operation. To complete the study two events, in which the steam generators are used to cooldown the plant, were simulated to find out if the plugging of SGs tubes could influence the efficiency of the operator actions described in the emergency operating

Stress analysis of HTR-10 steam generator heat exchanging tubes

International Nuclear Information System (INIS)

Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

2001-01-01

Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

Depth-Sizing Technique for Crack Indications in Steam Generator Tubing

International Nuclear Information System (INIS)

Cho, Chan Hee; Lee, Hee Jeong; Kim, Hong Deok

2009-01-01

The nuclear power plants have been safely operated by plugging the steam generator tubes which have the crack indications. Tube rupture events can occur if analysts fail to detect crack indications during in-service inspection. There are various types of crack indication in steam generator tubes and they have been detected by the eddy current test. The integrity assessment should be performed using the crack-sizing results from eddy current data when the crack indication is detected. However, it is not easy to evaluate the crack-depth precisely and consistently due to the complexity of the methods. The current crack-sizing methods were reviewed in this paper and the suitable ones were selected through the laboratory tests. The retired steam generators of Kori Unit 1 were used for this study. The round robin tests by the domestic qualified analysts were carried out and the statistical models were introduced to establish the appropriate depth-sizing techniques. It is expected that the proposed techniques in this study can be utilized in the Steam Generator Management Program

Life prediction of steam generator tubing due to stress corrosion crack using Monte Carlo Simulation

International Nuclear Information System (INIS)

Hu Jun; Liu Fei; Cheng Guangxu; Zhang Zaoxiao

2011-01-01

Highlights: → A life prediction model for SG tubing was proposed. → The initial crack length for SCC was determined. → Two failure modes called rupture mode and leak mode were considered. → A probabilistic life prediction code based on Monte Carlo method was developed. - Abstract: The failure of steam generator tubing is one of the main accidents that seriously affects the availability and safety of a nuclear power plant. In order to estimate the probability of the failure, a probabilistic model was established to predict the whole life-span and residual life of steam generator (SG) tubing. The failure investigated was stress corrosion cracking (SCC) after the generation of one through-wall axial crack. Two failure modes called rupture mode and leak mode based on probabilistic fracture mechanics were considered in this proposed model. It took into account the variance in tube geometry and material properties, and the variance in residual stresses and operating conditions, all of which govern the propagations of cracks. The proposed model was numerically calculated by using Monte Carlo Simulation (MCS). The plugging criteria were first verified and then the whole life-span and residual life of the SG tubing were obtained. Finally, important sensitivity analysis was also carried out to identify the most important parameters affecting the life of SG tubing. The results will be useful in developing optimum strategies for life-cycle management of the feedwater system in nuclear power plants.

WWER steam generator tube structural and leakage integrity

International Nuclear Information System (INIS)

Splichal, K.; Krhounek, Vl.; Otruba, J.; Ruscak, M.

1998-01-01

The integrity of heat exchange tubes may influence the lifetime of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirements are to assure very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evaluation and heat exchange tubes plugging. The stress corrosion cracking and pitting are the main corrosion damages of WWER heat exchange tubes and are initiated from the outer surface. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through wall cracks, oriented preferentially in the axial direction. The paper presents the leakage and plugging limits for WWER steam generators, which have been determined from leak tests and burst tests. The tubes with axial part-through and through-wall defects have been used. The permissible value of primary to secondary leak rate was evaluated with respect to permissible axial through-wall defect size of WWER 440 and 1000 steam generator tubes. Blocking of the tube cracks by corrosion product particles and other compounds reduces the primary to secondary leak rate. The plugging limits involve the following factors: permissible tube wall thickness which determine further operation of the tubes with defects and assures their integrity under operating conditions and permissible size of a through-wall crack which is sufficiently stable under normal and accident conditions in relation to the critical crack length. For the evaluation of burst test of heat exchange tubes with longitudinal through-wall defects the instability criterion has been used and the dependence of the normalised burst pressure on the normalised length of an axial through-wall defect has been determined. The validity of the criterion of instability for WWER tubes with through

Esophageal rupture caused by explosion of an automobile tire tube: a case report.

Science.gov (United States)

Yu, Yongkang; Ding, Sheng; Zheng, Yifeng; Li, Wei; Yang, Lie; Zheng, Xiushan; Liu, Xiaoyan; Jiang, Jianqing

2013-08-23

There have been no reports in the literature of esophageal rupture in adults resulting from an explosion of an automobile tire. We report the first case of just such an occurrence after an individual bit into a tire, causing it to explode in his mouth. A 47-year-old Han Chinese man presented with massive hemorrhage in his left eye after he accidentally bit an automobile tire tube which burst into his mouth. He was diagnosed with esophageal rupture based on a chest computed tomography scan and barium swallow examination. Drainage of empyema (right chest), removal of thoracic esophagus, exposure of cervical esophagus, cardiac ligation and gastrostomy were performed respectively. After that, esophagogastrostomy was performed. Successful anastomosis was obtained at the neck with no postoperative complications 3 months after the surgery. The patient was discharged with satisfactory outcomes. We present this case report to bring attention to esophageal rupture in adults during the explosion of an automobile tire tube in the mouth.

Structural and leakage integrity assessment of WWER steam generator tubes

Energy Technology Data Exchange (ETDEWEB)

Splichal, K.; Otruba, J. [Nuclear Research Inst., Rez (Switzerland)

1997-12-31

The integrity of heat exchange tubes may influence the life-time of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirement is to assure a very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evolution and heat exchange tubes plugging based on eddy current test inspection. The stress corrosion cracking and pitting are the main corrosion damage of WWER heat exchange tubes and are initiated from the outer surface. They are influenced by water chemistry, temperature and tube wall stress level. They take place under crevice corrosion condition and are indicated especially (1) under the tube support plates, where up to 90-95 % of defects detected by the ECT method occur, and (2) on free spans under tube deposit layers. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through-wall cracks, oriented above all in the axial direction. 10 refs.

Structural and leakage integrity assessment of WWER steam generator tubes

Energy Technology Data Exchange (ETDEWEB)

Splichal, K; Otruba, J [Nuclear Research Inst., Rez (Switzerland)

1998-12-31

The integrity of heat exchange tubes may influence the life-time of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirement is to assure a very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evolution and heat exchange tubes plugging based on eddy current test inspection. The stress corrosion cracking and pitting are the main corrosion damage of WWER heat exchange tubes and are initiated from the outer surface. They are influenced by water chemistry, temperature and tube wall stress level. They take place under crevice corrosion condition and are indicated especially (1) under the tube support plates, where up to 90-95 % of defects detected by the ECT method occur, and (2) on free spans under tube deposit layers. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through-wall cracks, oriented above all in the axial direction. 10 refs.

Structural and leakage integrity assessment of WWER steam generator tubes

International Nuclear Information System (INIS)

Splichal, K.; Otruba, J.

1997-01-01

The integrity of heat exchange tubes may influence the life-time of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirement is to assure a very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evolution and heat exchange tubes plugging based on eddy current test inspection. The stress corrosion cracking and pitting are the main corrosion damage of WWER heat exchange tubes and are initiated from the outer surface. They are influenced by water chemistry, temperature and tube wall stress level. They take place under crevice corrosion condition and are indicated especially (1) under the tube support plates, where up to 90-95 % of defects detected by the ECT method occur, and (2) on free spans under tube deposit layers. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through-wall cracks, oriented above all in the axial direction

Structural and leakage integrity assessment of WWER steam generator tubes

International Nuclear Information System (INIS)

Splichal, K.; Otruba, J.; Keilova, E.; Krhounek, V.; Turek, J.

1996-01-01

The leakage and plugging limits were derived for WWER steam generators based on leak and burst tests using tubes with axial part-through and through-wall defects. The following conclusions were arrived at: (i) The permissible primary-to-secondary leak rate with respect to the permissible through-wall defect size of WWER-440 and WWER-1000 steam generator tubes is 8 l/h. (ii) The primary-to-secondary leak rate is reduced by the blocking of the tube cracks by corrosion product particles and other substances. (iii) The rate of crack penetration through the tube wall is higher than the crack widening. (iv) The validity of the criterion of instability for tubes with through-wall cracks was confirmed experimentally. For the WWER-440 and WWER-1000 steam generators, the critical size of axial through-wall cracks, for the threshold primary-to-secondary pressure difference, is 13.8 and 12.0 mm, respectively. (v) The calculated leakage for the rupture of one tube and for the assumed extreme defects is two orders and one order of magnitude, respectively, higher than the proposed primary water leakage limit of 8 l/h. (vi) The experiments gave evidence that the use of the permissible thinning limit of 80% for the heat exchange tube plugging does not bring about uncontrollable leakage or unstable crack growth. This is consistent with experience gained at WWER-440 type nuclear power plants. 4 tabs., 5 figs., 9 refs

The effect of the number of condensed phases modeled on aerosol behavior during an induced steam generator tube rupture sequence

International Nuclear Information System (INIS)

Bixler, N.E.; Schaperow, J.H.

1998-06-01

VICTORIA is a mechanistic computer code designed to analyze fission product behavior within a nuclear reactor coolant system (RCS) during a severe accident. It provides detailed predictions of the release of radioactive and nonradioactive materials from the reactor core and transport and deposition of these materials within the RCS. A recently completed independent peer review of VICTORIA, while confirming the overall adequacy of the code, recommended a number of modeling improvements. One of these recommendations, to model three rather than a single condensed phase, is the focus of the work reported here. The recommendation has been implemented as an option so that either a single or three condensed phases can be treated. Both options have been employed in the study of fission product behavior during an induced steam generator tube rupture sequence. Differences in deposition patterns and mechanisms predicted using these two options are discussed

Severe accident analysis of a steam generator tube rupture accident using MAAP-CANDU to support level 2 PSA for the Point Lepreau Generating Station Refurbishment Project

Energy Technology Data Exchange (ETDEWEB)

Petoukhov, S.M.; Brown, M.J. [Canadian Nuclear Laboratories, Chalk River, ON (Canada)

2015-07-01

A Level 2 Probabilistic Safety Assessment was performed for the Point Lepreau Generating Station. The MAAP-CANDU code was used to simulate the progression of postulated severe core damage accidents and fission product releases. This paper discusses the results for the reference case of the Steam Generator Tube Rupture initiating event. The reference case, dictated by the Level 2 Probabilistic Safety Assessment, was extreme and assumed most safety-related plant systems were not available: all steam generator feedwater; the emergency water supply; the moderator, shield and shutdown cooling systems; and all stages of emergency core cooling. The reference case also did not credit any post Fukushima lessons or any emergency mitigating equipment. The reference simulation predicted severe core damage beginning at 3.7 h, containment failure at 6.4 h, moderator boil off by 8.2 h, and calandria vessel failure at 42 h. A total release of 5.3% of the initial inventory of radioactive isotopes of Cs, Rb and I was predicted by the end of the simulation (139 h). Almost all noble gas fission products were released to the environment, primarily after the containment failure. No hydrogen/carbon monoxide burning was predicted. (author)

A fast prediction of plant behaviour in the steam generator tube rupture accident at Mihama unit 2 using a similar case

International Nuclear Information System (INIS)

Gofuku, Akio; Tanaka, Yutaka; Numoto, Atsushi; Yoshikawa, Hidekazu.

1996-01-01

It is important to predict fast and accurately future trend of behaviour of a nuclear power plant in an emergency situation. The case-based reasoning is a strong tool for this purpose because it solves a problem by effectively using past similar cases. This study investigates the applicability of the case-based reasoning as a fast prediction technique of plant behaviour. This paper discusses a prediction of initial plant behaviour in the steam generator tube rupture accident happened at the Mihama nuclear power plant unit 2 by using the behaviour data of an accident of the same type happened at Prairie Island nuclear power plant unit 1. The prediction results coincide well with the reported plant behaviour although there are several important differences in the detailed plant specifications and operator actions between the two SGTR accidents. (author)

The stress-rupture behavior of tubes made from austenitic stainless steels and Ni-based alloys subjected to internal pressure

International Nuclear Information System (INIS)

Schaefer, L.; Kempe, H.

1983-12-01

The report outlines the stress-rupture results obtained on tubes tested as possible fuel rod cladding tubes for fast breeder reactors cooled with sodium, steam or gas. For the rupture elongations of some specimens showing a pronounced burst, higher values than in earlier reports are now indicated because of better evaluation techniques. The choice and comparisons of materials are explained, the calculations of stresses and strains are described, and reference is made to the own studies carried out to date of the parameters influencing creep-rupture behaviour. Minor modifications of the composition of an alloy and of the mechanical-thermal treatment of materials, respectively, are seen to produce clearcut changes in the stress-rupture properties. (orig.) [de

Steam generator tube extraction

International Nuclear Information System (INIS)

Delorme, H.

1985-05-01

To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

Application of dynamic probabilistic safety assessment approach for accident sequence precursor analysis: Case study for steam generator tube rupture

Energy Technology Data Exchange (ETDEWEB)

Lee, Han Sul; Heo, Gyun Young [Kyung Hee University, Yongin (Korea, Republic of); Kim, Tae Wan [Incheon National University, Incheon (Korea, Republic of)

2017-03-15

The purpose of this research is to introduce the technical standard of accident sequence precursor (ASP) analysis, and to propose a case study using the dynamic-probabilistic safety assessment (D-PSA) approach. The D-PSA approach can aid in the determination of high-risk/low-frequency accident scenarios from all potential scenarios. It can also be used to investigate the dynamic interaction between the physical state and the actions of the operator in an accident situation for risk quantification. This approach lends significant potential for safety analysis. Furthermore, the D-PSA approach provides a more realistic risk assessment by minimizing assumptions used in the conventional PSA model so-called the static-PSA model, which are relatively static in comparison. We performed risk quantification of a steam generator tube rupture (SGTR) accident using the dynamic event tree (DET) methodology, which is the most widely used methodology in D-PSA. The risk quantification results of D-PSA and S-PSA are compared and evaluated. Suggestions and recommendations for using D-PSA are described in order to provide a technical perspective.

Application of dynamic probabilistic safety assessment approach for accident sequence precursor analysis: Case study for steam generator tube rupture

International Nuclear Information System (INIS)

Lee, Han Sul; Heo, Gyun Young; Kim, Tae Wan

2017-01-01

The purpose of this research is to introduce the technical standard of accident sequence precursor (ASP) analysis, and to propose a case study using the dynamic-probabilistic safety assessment (D-PSA) approach. The D-PSA approach can aid in the determination of high-risk/low-frequency accident scenarios from all potential scenarios. It can also be used to investigate the dynamic interaction between the physical state and the actions of the operator in an accident situation for risk quantification. This approach lends significant potential for safety analysis. Furthermore, the D-PSA approach provides a more realistic risk assessment by minimizing assumptions used in the conventional PSA model so-called the static-PSA model, which are relatively static in comparison. We performed risk quantification of a steam generator tube rupture (SGTR) accident using the dynamic event tree (DET) methodology, which is the most widely used methodology in D-PSA. The risk quantification results of D-PSA and S-PSA are compared and evaluated. Suggestions and recommendations for using D-PSA are described in order to provide a technical perspective

Creep rupture properties of solution annealed and cold worked type 316 stainless steel cladding tubes

International Nuclear Information System (INIS)

Mathew, M.D.; Latha, S.; Mannan, S.L.; Rodriguez, P.

1990-01-01

Austenitic stainless steels (mainly type 316 and its modifications) are used as fuel cladding materials in all current generation fast breeder reactors. For the Fast Breeder Test Reactor (FBTR) at Kalpakkam, modified type 316 stainless steel (SS) was chosen as the material for fuel cladding tubes. In order to evaluate the influence of cold work on the performance of the fuel element, the investigation was carried out on cladding tubes in three metallurgical conditions (solution annealed, ten percent cold worked and twenty percent cold worked). The results indicate that: (i) The creep strength of type 316 SS cladding tube increases with increasing cold work. (ii) The benificial effects of cold work are retained at almost all the test conditions investigated. (iii) The Larson Miller parameter analysis shows a two slope behaviour for 20PCW material suggesting that caution should be exercised in extrapolating the creep rupture life to stresses below 125 MPa. At very low stress levels, the LMP values fall below the values of the 10 PCW material. (author). 6 refs., 19 figs. , 10 tabs

Effect of steam corrosion on HTGR core support post strength loss. Part II. Consequences of steam generator tube rupture event

International Nuclear Information System (INIS)

Wichner, R.P.

1977-01-01

To perform the assessment, a series of eight tube-rupture events of varying severity and probability were postulated. Case 1 pertains to the situation where the moisture detection, loop isolation, and dump procedures function as planned; the remaining seven cases suppose various defects in the moisture detection system, the core auxiliary coolant system, and the integrity of the prestressed concrete reactor vessel. Core post burnoffs beneath three typical fuel zones were estimated for each postulated event from the determined impurity compositions and core post temperature history. Two separate corrosion rate expressions were assumed, as deemed most appropriate of those published for the high-oxidant level typical in tube rupture events. It was found that the nominal core post beneath the highest power factor fuel zone would lose from 0.02 to 2.5 percent of their strength, depending on an assumed corrosion rate equation and the severity of the event. The effect of hot streaking during cooldown was determined by using preliminary estimates of its magnitude. It was found that localized strength loss beneath the highest power factor zone ranges from 0.23 to 12 percent, assuming reasonably probable hot-streaking circumstances. The combined worst case, hot streaking typical for a load-following transient and most severe accident sequence, yields an estimated strength loss of from 25 to 33 percent for localized regions beneath the highest power factor zones

Review of damages of nuclear power plants steam generator's tubes and way of detecting by using eddy current method

International Nuclear Information System (INIS)

Stanic, D.

1996-01-01

Steam generator tubing integrity is very important factor for reliable and safe operation of NPP. Several different types of tube degradation mechanisms were experienced in SG operation. To avoid possible tube rupture and primary-to-secondary leak, the EC examination of tubing should be performed. Different eddy current techniques may be used for detecting defects and theirs characterization. A comparison of data analysis results with pulled tube destructive metallography results can provide valuable insights in determining the capability of existing technology and provide guidance for procedure or technology improvements. (author)

Steam generator tube integrity program: Annual report, August 1995--September 1996. Volume 2

International Nuclear Information System (INIS)

Diercks, D.R.; Bakhtiari, S.; Kasza, K.E.; Kupperman, D.S.; Majumdar, S.; Park, J.Y.; Shack, W.J.

1998-02-01

This report summarizes work performed by Argonne National Laboratory on the Steam Generator Tube Integrity Program from the inception of the program in August 1995 through September 1996. The program is divided into five tasks: (1) assessment of inspection reliability, (2) research on ISI (inservice-inspection) technology, (3) research on degradation modes and integrity, (4) tube removals from steam generators, and (5) program management. Under Task 1, progress is reported on the preparation of facilities and evaluation of nondestructive evaluation techniques for inspecting a mock-up steam generator for round-robin testing, the development of better ways to correlate failure pressure and leak rate with eddy current (EC) signals, the inspection of sleeved tubes, workshop and training activities, and the evaluation of emerging NDE technology. Results are reported in Task 2 on closed-form solutions and finite-element electromagnetic modeling of EC probe responses for various probe designs and flaw characteristics. In Task 3, facilities are being designed and built for the production of cracked tubes under aggressive and near-prototypical conditions and for the testing of flawed and unflawed tubes under normal operating, accident, and severe-accident conditions. Crack behavior and stability are also being modeled to provide guidance for test facility design, develop an improved understanding of the expected rupture behavior of tubes with circumferential cracks, and predict the behavior of flawed and unflawed tubes under severe accident conditions. Task 4 is concerned with the acquisition of tubes and tube sections from retired steam generators for use in the other research tasks. Progress on the acquisition of tubes from the Salem and McGuire 1 nuclear plants is reported

Application of probabilistic fracture mechanics to optimize the maintenance of PWR steam generator tubes

International Nuclear Information System (INIS)

Pitner, P.; Riffard, T.

1993-09-01

This paper describes the COMPROMIS code developed by Electricite de France (EDF) to optimize the tube bundle maintenance of steam generators (SG). The model, based on probabilistic fracture mechanics, makes it possible to quantify the influence of in-service inspections and maintenance work on the risk of an SG tube rupture, taking all significant parameters into account as random variables (initial defect size distribution, reliability of nondestructive detection and sizing, crack initiation and propagation, critical sizes, leak before risk of break, etc). (authors). 14 figs., 4 tabs., 12 refs

Thermal-hydraulic analysis of SMART steam generator tube rupture using TASS/SMR-S code

International Nuclear Information System (INIS)

Kim, Hee-Kyung; Kim, Soo Hyoung; Chung, Young-Jong; Kim, Hyeon-Soo

2013-01-01

Highlights: ► The analysis was performed from the viewpoint of primary coolant leakage. ► The thermal hydraulic responses and the maximum leakage have been identified. ► There is no direct release into the atmosphere caused by an SGTR accident. ► SMART safety system works well against an SGTR accident. - Abstract: A steam generator tube rupture (SGTR) accident analysis for SMART was performed using the TASS/SMR-S code. SMART with a rated thermal power of 330 MWt has been developed at the Korea Atomic Energy Research Institute. The TASS/SMR-S code can analyze the thermal hydraulic phenomena of SMART in a full range of reactor operating conditions. An SGTR is one of the most important accidents from a thermal hydraulic and radiological viewpoint. A conservative analysis against a SMART SGTR was performed. The major concern of this analysis is to find the thermal hydraulic responses and maximum leakage amount from a primary to a secondary side caused by an SGTR accident. A sensitivity study searching for the conservative thermal hydraulic conditions, break locations, reactivity and other conditions was performed. The dominant parameters related with the integral leak are the high RCS pressure, low core inlet coolant temperature and low break location of the SG cassette. The largest integral leak comes to 28 tons in the most conservative case during 1 h. But there is no direct release into the atmosphere because the secondary system pressure is maintained with a sufficient margin for the design pressure. All leaks go to the condenser. The analysis results show that the primary and secondary system pressures are maintained below the design pressure and the SMART safety system is working well against an SGTR accident

Evaluation of the cranial base in amnion rupture sequence involving the anterior neural tube: implications regarding recurrence risk.

Science.gov (United States)

Jones, Kenneth Lyons; Robinson, Luther K; Benirschke, Kurt

2006-09-01

Amniotic bands can cause disruption of the cranial end of the developing fetus, leading in some cases to a neural tube closure defect. Although recurrence for unaffected parents of an affected child with a defect in which the neural tube closed normally but was subsequently disrupted by amniotic bands is negligible; for a primary defect in closure of the neural tube to which amnion has subsequently adhered, recurrence risk is 1.7%. In that primary defects of neural tube closure are characterized by typical abnormalities of the base of the skull, evaluation of the cranial base in such fetuses provides an approach for making a distinction between these 2 mechanisms. This distinction has implications regarding recurrence risk. The skull base of 2 fetuses with amnion rupture sequence involving the cranial end of the neural tube were compared to that of 1 fetus with anencephaly as well as that of a structurally normal fetus. The skulls were cleaned, fixed in 10% formalin, recleaned, and then exposed to 10% KOH solution. After washing and recleaning, the skulls were exposed to hydrogen peroxide for bleaching and photography. Despite involvement of the anterior neural tube in both fetuses with amnion rupture sequence, in Case 3 the cranial base was normal while in Case 4 the cranial base was similar to that seen in anencephaly. This technique provides a method for determining the developmental pathogenesis of anterior neural tube defects in cases of amnion rupture sequence. As such, it provides information that can be used to counsel parents of affected children with respect to recurrence risk.

Early Rupture of an Ultralow Duodenal Stump after Extended Surgery for Gastric Cancer with Duodenal Invasion Managed by Tube Duodenostomy and Cholangiostomy

Directory of Open Access Journals (Sweden)

Konstantinos Blouhos

2013-01-01

Full Text Available When dealing with gastric cancer with duodenal invasion, gastrectomy with distal resection of the duodenum is necessary to achieve negative distal margin. However, rupture of an ultralow duodenal stump necessitates advanced surgical skills and close postoperative observation. The present study reports a case of an early duodenal stump rupture after subtotal gastrectomy with resection of the whole first part of the duodenum, complete omentectomy, bursectomy, and D2+ lymphadenectomy performed for a pT3pN2pM1 (+ number 13 lymph nodes adenocarcinoma of the antrum. Duodenal stump rupture was managed successfully by end tube duodenostomy, without omental patching, and tube cholangiostomy. Close assessment of clinical, physical, and radiological signs, output volume, and enzyme concentration of the tube duodenostomy, T-tube, and closed suction drain, which was placed near the tube duodenostomy site to drain the leak around the catheter, dictated postoperative management of the external duodenal fistula.

Evaluation of maintenance strategies for steam generator tubes in pressurized waster reactors. 2. Cost and profitability analyses

International Nuclear Information System (INIS)

Isobe, Y.; Sagisaka, M.; Yoshimura, S.; Yagawa, G.

2000-01-01

As an application of probabilistic fracture mechanics (PFM), risk-benefit analysis was carried out to evaluate maintenance activities of steam generator (SG) tubes used in pressurized water reactors (PWRs). The analysis was conducted for SG tubes made of Inconel 600, and Inconel 690 as well assuming its crack initiation and crack propagation law based on Inconel 600 data. The following results were drawn from the analysis. Improvement of inspection accuracy reduces the maintenance costs significantly and is preferable from the viewpoint of profitability due to reduction of SG tube leakage and rupture. There is a certain region of SCC properties of SG tubes where sampling inspection is effective. (author)

Steam generator tube support plate degradation in French plants: maintenance strategy

International Nuclear Information System (INIS)

Gauchet, J.-P.; Gillet, N.; Stindel, M.

1998-01-01

This paper reports on the degradations of Steam Generator (SG) Tube Support Plates (TSPs) observed in French plants and the maintenance strategy adopted to continue operating the plant without any decrease of the required safety level. Only drilled carbon steel TSPs of early SGs are affected. Except the particular damage of the TSP8 of FESSENHEIM 2 caused by chemical cleaning procedures implemented in 1992, two main problems were observed almost exclusively on the upper TSP: Ligaments ruptured near the aseismic block located at 215 degrees. This degradation is perfectly detectable by bobbin coil inspection. It occurs very early in the life of the SG as can be seen from the records of previous inspections and no evolution of the signals was observed. This damage can be detected for 51M model SGs on several sites; Wastage of the ligaments resulting in enlargement of flow holes with in some cases complete consumption of a ligament. This damage was only observed for SGs of at GRAVELINES. This damage evolved cycle after cycle. Detailed studies were performed to analyze tubing behavior when a tube is not supported by the upper TSP because of missing ligaments. These studies evaluated the risk of vibratory instability, the behavior of both the TSP and the tubing in case of a seismic event or a LOCA and finally the behavior of the TSP in case of a Steam Line Break. Concerning vibratory instability it was possible to define zones where stability could not be demonstrated. Dampine, cables and sentinel plugs were then used when necessary to eliminate the risk of Steam Generator Tube Rupture (SGTR). For accidental conditions, it could be shown that no unacceptable damage occurs and that the core cooling function of the SG is always maintained if some tubes are plugged. From this analysis, It was possible to define the inspection programs for the different plants taking into account the specific situation of each plant regarding the damages detected. These programs include

A study of the effect of maintenance on the safety of a mechanical system subject to aging and its application to steam generator tube degradation

International Nuclear Information System (INIS)

Dussarte, D.

1991-11-01

The different degradation mechanisms to which pressurized water reactor steam generator tubes are observed to be subject may result in the risk of their rupture being greater than anticipated. Prevention of tube rupture essentially consists of inspections during outages of the units and applying appropriate criteria for the withdrawal of defective tubes from service. Planning such measures implies being able to gauge the effectiveness of the action taken. This document describes a proposed technique for quantifying the effects of the preventive maintenance we have had to develop to address this problem and, hence, to obtain material for assessing the action taken by the utility. (author)

Steam generator tube integrity program

International Nuclear Information System (INIS)

Dierks, D.R.; Shack, W.J.; Muscara, J.

1996-01-01

A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

Steam generator tube integrity program. Semiannual report, August 1995--March 1996

International Nuclear Information System (INIS)

Diercks, D.R.; Bakhtiari, S.; Chopra, O.K.

1997-04-01

This report summarizes work performed by Argonne National Laboratory on the Steam Generator Tube Integrity Program from the inception of that program in August 1995 through March 1996. The program is divided into five tasks, namely (1) Assessment of Inspection Reliability, (2) Research on ISI (in-service-inspection) Technology, (3) Research on Degradation Modes and Integrity, (4) Development of Methodology and Technical Requirements for Current and Emerging Regulatory Issues, and (5) Program Management. Under Task 1, progress is reported on the preparation of and evaluation of nondestructive evaluation (NDE) techniques for inspecting a mock-up steam generator for round-robin testing, the development of better ways to correlate burst pressure and leak rate with eddy current (EC) signals, the inspection of sleeved tubes, workshop and training activities, and the evaluation of emerging NDE technology. Under Task 2, results are reported on closed-form solutions and finite element electromagnetic modeling of EC probe response for various probe designs and flaw characteristics. Under Task 3, facilities are being designed and built for the production of cracked tubes under aggressive and near-prototypical conditions and for the testing of flawed and unflawed tubes under normal operating, accident, and severe accident conditions. In addition, crack behavior and stability are being modeled to provide guidance on test facility design, to develop an improved understanding of the expected rupture behavior of tubes with circumferential cracks, and to predict the behavior of flawed and unflawed tubes under severe accident conditions. Task 4 is concerned with the cracking and failure of tubes that have been repaired by sleeving, and with a review of literature on this subject

Double wall steam generator tubing

International Nuclear Information System (INIS)

Padden, T.R.; Uber, C.F.

1983-01-01

Double-walled steam generator tubing for the steam generators of a liquid metal cooled fast breeder reactor prevents sliding between the surfaces due to a mechanical interlock. Forces resulting from differential thermal expansion between the outer tube and the inner tube are insufficient in magnitude to cause shearing of base metal. The interlock is formed by jointly drawing the tubing, with the inside wall of the outer tube being already formed with grooves. The drawing causes the outer wall of the inner tube to form corrugations locking with the grooves. (author)

Long-term creep rupture strength of weldment of Fe-Ni based alloy as candidate tube and pipe for advanced USC boilers

Energy Technology Data Exchange (ETDEWEB)

Bao, Gang; Sato, Takashi [Babcok-Hitachi K.K., Hiroshima (Japan). Kure Research Laboratory; Marumoto, Yoshihide [Babcok-Hitachi K.K., Hiroshima (Japan). Kure Div.

2010-07-01

A lot of works have been going to develop 700C USC power plant in Europe and Japan. High strength Ni based alloys such as Alloy 617, Alloy 740 and Alloy 263 were the candidates for boiler tube and pipe in Europe, and Fe-Ni based alloy HR6W (45Ni-24Fe-23Cr-7W-Ti) is also a candidate for tube and pipe in Japan. One of the Key issues to achieve 700 C boilers is the welding process of these alloys. Authors investigated the weldability and the long-term creep rupture strength of HR6W tube. The weldments were investigated metallurgically to find proper welding procedure and creep rupture tests are ongoing exceed 38,000 hours. The long-term creep rupture strengths of the HST weld joints are similar to those of parent metals and integrity of the weldments was confirmed based on with other mechanical testing results. (orig.)

A two-fluid two-phase model for thermal-hydraulic analysis of a U-tube steam generator

International Nuclear Information System (INIS)

Hung, Huanjen; Chieng, Chingchang; Pei, Baushei; Wang, Songfeng

1993-01-01

The Advanced Thermal-Hydraulic Analysis Code for Nuclear Steam Generators (ATHANS) was developed on the basis of the THERMIT-UTSG computer code for U-tube steam generators. The main features of the ATHANS model are as follows: (a) the equations are solved in cylindrical coordinates, (b) the number and the arrangement of the control volumes inside the steam generator can be chosen by the user, (c) the virtual mass effect is incorporated, and (d) the conjugate gradient squared method is employed to accelerate and improve the numerical convergence. The performance of the model is successfully validated by comparison with the test data from a Westinghouse model F steam generator at the Maanshan nuclear power plant. Better agreement with the test data can be obtained by a finer grid system using a cylindrical coordinate system and the virtual mass effect. With these advanced features, ATHANS provides the basic framework for further studies on the problems of steam generators, such as analyses of secondary-side corrosion and tube ruptures

Pressure drop-flow rate curves for single-phase steam in Combustion Engineering type steam generator U-tubes during severe accidents

Energy Technology Data Exchange (ETDEWEB)

Fynan, Douglas A.; Ahn, Kwang-Il, E-mail: kiahn@kaeri.re.kr

2016-12-15

Highlights: • Pressure drop-flow rate curves for superheated steam in U-tubes were generated. • Forward flow of hot steam is favored in the longer and taller U-tubes. • Reverse flow of cold steam is favored in short U-tubes. • Steam generator U-tube bundle geometry and tube diameter are important. • Need for correlation development for natural convention heat transfer coefficient. - Abstract: Characteristic pressure drop-flow rate curves are generated for all row numbers of the OPR1000 steam generators (SGs), representative of Combustion Engineering (CE) type SGs featuring square bend U-tubes. The pressure drop-flow rate curves are applicable to severe accident natural circulations of single-phase superheated steam during high pressure station blackout sequences with failed auxiliary feedwater and dry secondary side which are closely related to the thermally induced steam generator tube rupture event. The pressure drop-flow rate curves which determine the recirculation rate through the SG tubes are dependent on the tube bundle geometry and hydraulic diameter of the tubes. The larger CE type SGs have greater variation of tube length and height as a function of row number with forward flow of steam favored in the longer and taller high row number tubes and reverse flow favored in the short low row number tubes. Friction loss, natural convection heat transfer coefficients, and temperature differentials from the primary to secondary side are dominant parameters affecting the recirculation rate. The need for correlation development for natural convection heat transfer coefficients for external flow over tube bundles currently not modeled in system codes is discussed.

Steam generator tube degradation at the Doel 4 plant influence on plant operation and safety

International Nuclear Information System (INIS)

Scheveneels, G.

1997-01-01

The steam generator tubes of Doel 4 are affected by a multitude of corrosion phenomena. Some of them have been very difficult to manage because of their extremely fast evolution, non linear evolution behavior or difficult detectability and/or measurability. The exceptional corrosion behavior of the steam generator tubes has had its drawbacks on plant operation and safety. Extensive inspection and repair campaigns have been necessary and have largely increased outage times and radiation exposure to personnel. Although considerable effort was invested by the utility to control corrosion problems, non anticipated phenomena and/or evolution have jeopardized plant safety. The extensive plugging and repairs performed on the steam generators have necessitated continual review of the design basis safety studies and the adaptation of the protection system setpoints. The large asymmetric plugging has further complicated these reviews. During the years many preventive and recently also defence measures have been implemented by the utility to manage corrosion and to decrease the probability and consequences of single or multiple tube rupture. The present state of the Doel 4 steam generators remains troublesome and further examinations are performed to evaluate if continued operation until June '96, when the steam generators will be replaced, is justified

Assessment of RELAP5/MOD3.1 with the LSTF SB-SG-06 experiment simulating a steam generator tube rupture transient

International Nuclear Information System (INIS)

Seul, K.W.; Bang, Y.S.; Lee, S.; Kim, H.J.

1996-09-01

The objective of the present work is to identify the predictability of RELAP5/MOD3.1 regarding thermal-hydraulic behavior during a steam generator tube rupture (SGTR). To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR that occurred at the Mihama Unit 2 in 1991 are used. Also, some sensitivity studies of the code change in RELAP5, the break simulation model, and the break valve discharge coefficient are performed. The calculation results indicate that the RELAP5/MOD3.1 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system (RCS) cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator (SG) relief valve, and so on. However, there are some differences from the experimental data in the number of the relief valve cycling in the affected SG, and the flow regime of the hot leg with the pressurizer, and the break flow rates. Finally, the calculation also indicates that the coolant in the core could remain in a subcooled state as a result of the heat transfer caused by the natural circulation flow even if the reactor coolant pumps (RCPs) turned off and that the affected SG could be properly isolated to minimize the radiological release after the SGTR

Assessment of RELAP5/MOD3.1 with the LSTF SB-SG-06 experiment simulating a steam generator tube rupture transient

Energy Technology Data Exchange (ETDEWEB)

Seul, K.W.; Bang, Y.S.; Lee, S.; Kim, H.J. [Korea Inst. of Nuclear Safety, Taejon (Korea, Republic of)

1996-09-01

The objective of the present work is to identify the predictability of RELAP5/MOD3.1 regarding thermal-hydraulic behavior during a steam generator tube rupture (SGTR). To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR that occurred at the Mihama Unit 2 in 1991 are used. Also, some sensitivity studies of the code change in RELAP5, the break simulation model, and the break valve discharge coefficient are performed. The calculation results indicate that the RELAP5/MOD3.1 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system (RCS) cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator (SG) relief valve, and so on. However, there are some differences from the experimental data in the number of the relief valve cycling in the affected SG, and the flow regime of the hot leg with the pressurizer, and the break flow rates. Finally, the calculation also indicates that the coolant in the core could remain in a subcooled state as a result of the heat transfer caused by the natural circulation flow even if the reactor coolant pumps (RCPs) turned off and that the affected SG could be properly isolated to minimize the radiological release after the SGTR.

ARTIST: a cooperative safety project to study fission product retention in a ruptured steam generator

International Nuclear Information System (INIS)

Guentay, S.; Dehbi, A.; Suckow, D.; Birchley, J.

2001-01-01

Sequences such as a steam generator tube rupture (SGTR) with stuck-open relief valve represent a significant public risk by virtue of the open path for release of radioactivity. The release may be lessened by deposition of fission products on the steam generator (SG) tubes and other structures or by scrubbing in the secondary coolant. The absence of empirical data, the complexity of the geometry and controlling processes, however, make the retention difficult to quantify and credit for it is typically not taken in risk assessments. The ARTIST experimental program to be conducted at Paul Scherrer Institut, Switzerland, will simulate the flow and retention of aerosol-borne fission products in the SG secondary, and thus provide a unique database to support safety assessments and analytical models. The project, foreseen in seven phases, will study phenomena at the separate effect and integral levels, and also address accident management (AM) issues. The prescribed values of the controlling parameters (aerosol size, aerosol type, gas flow velocity, residence time, etc) cover the range expected in severe and design basis accident scenarios. (authors)

Predictions of structural integrity of steam generator tubes under normal operating, accident, and severe accident conditions

International Nuclear Information System (INIS)

Majumdar, S.

1996-09-01

Available models for predicting failure of flawed and unflawed steam generator tubes under normal operating, accident, and severe accident conditions are reviewed. Tests conducted in the past, though limited, tended to show that the earlier flow-stress model for part-through-wall axial cracks overestimated the damaging influence of deep cracks. This observation is confirmed by further tests at high temperatures as well as by finite element analysis. A modified correlation for deep cracks can correct this shortcoming of the model. Recent tests have shown that lateral restraint can significantly increase the failure pressure of tubes with unsymmetrical circumferential cracks. This observation is confirmed by finite element analysis. The rate-independent flow stress models that are successful at low temperatures cannot predict the rate sensitive failure behavior of steam generator tubes at high temperatures. Therefore, a creep rupture model for predicting failure is developed and validated by tests under varying temperature and pressure loading expected during severe accidents

The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

International Nuclear Information System (INIS)

Mizen, D.C.; Plastow, B.

1975-01-01

The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

PWR steam generator tubing sample library

International Nuclear Information System (INIS)

Anon.

1987-01-01

In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

Analysis of Hydrogen Generation and Accumulation in U-233 Tube Vaults

International Nuclear Information System (INIS)

Ally, M.R.; Willis, K.J.

1999-01-01

The purpose of the 233 U Safe Storage Program is to enhance the safe storage of 233 U-bearing materials. This report describes the work done at the Oak Ridge National Laboratory's Radiochemical Development Facility (RDF) to address questions related to possible hydrogen generation and accumulation in 233 U tube vaults. The objective of this effort was to verify assumptions in the mathematical model used to estimate the hydrogen content of the gaseous atmosphere that possibly could occur inside the tube vaults in Building 3019 and to evaluate proposed measures for mitigating any hydrogen concerns. A mathematical model was developed using conservative assumptions to evaluate possible hydrogen generation and accumulation in the tube vaults. The model concluded that an equilibrium concentration would be established below the lower flammability limit (LFL) of 4.1% hydrogen. The major assumptions used in the model that were validated are as follows: (1) The shield plug does not form a seal with the tube vault wall, thus allowing the hydrogen gas to diffuse past the shield plug to the upper section of the tube vault. (2) The tube vault end-cap leaks sufficiently to allow air to be drawn into the tube vault by the off-gas system, thereby purging hydrogen from the upper section of the tube vault. (3) Any hydrogen gas generated completely mixes with the other gases present in the lower section of the tube vault and does not stratify beneath the shield plug. (4) The diffusion coefficient determined from the literature for constant diffusion of hydrogen in air is valid. The coefficient is corrected for temperatures from 0 to 25 C. Another assumption used in the model, that hydrogen generated by radiolytic decomposition of hydrogen-bearing materials (e.g., moisture and plastic) leaks from the cans under steady-state condition, as opposed to a sudden release resulting from rupture of the can(s), was beyond the scope of this investigation. Several parameters from the original

Analysis of an accident with the main circulation tube rupture at the WWER-1000

International Nuclear Information System (INIS)

Boyadzhiev, A.I.; Stefanova, S.J.

1984-01-01

In connection with the forthcoming construction of a npp with the wwer-1000 reactor the loss of coolant accident associated with the main circulation tube rupture at the inlet near the reactor is analyzed. The relap4/mod6 program is used for the analysis. The data obtained show that the coolant outflow stage continues for about 25s. On the average the pressure in the circuits varies from 16 to 10 mpa per 0.1s and then it continues to decrease slowly. The pressure in the steam generator at the secondary circuits end increases approximately up to 6.9 MPa as a result of steam generator blocking and remaining coolant heating and then somewhat decreases owing to the primary circuit cooling. By the end of the fuel and can temperatures are equalized and the heat transfer coefficient is stabilized at the level of 100 w/1 (m 2 xK). It is concluded that during a loss of coolant accident at the wwer-1000 reactor in procesess of coolant blowdown in the medium power fuel elemets neither the fuel, melting temperature (3000 k), nor the critical temperature (1000 k) of plastic deformation zirconiu can initiation are attained

Large-leak sodium-water reaction analysis for steam generators

International Nuclear Information System (INIS)

Sakano, K.; Shindo, Y.; Hori, M.

1975-01-01

The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

Large-leak sodium-water reaction analysis for steam generators

Energy Technology Data Exchange (ETDEWEB)

Sakano, K; Shindo, Y; Hori, M

1975-07-01

The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

Steam generator tube performance

International Nuclear Information System (INIS)

Tatone, O.S.; Pathania, R.S.

1983-08-01

A review of the performance of steam generator tubes in 110 water-cooled nuclear power reactors showed that tubes were plugged at 46 (42 percent) of the reactors. The number of tubes removed from service increased from 1900 (0.14 percent) in 1980 to 4692 (0.30 percent) in 1981. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that used all-volatile treatment since start-up. At one reactor a large number of degraded tubes were repaired by sleeving which is expected to become an important method of tube repair in the future

Evaluation of steam generator U-tube integrity during PWR station blackout with secondary system depressurization

International Nuclear Information System (INIS)

Hidaka, Akihide; Asaka, Hideaki; Sugimoto, Jun; Ueno, Shingo; Yoshino, Takehito

1999-12-01

In PWR severe accidents such as station blackout, the integrity of steam generator U-tube would be threatened early at the transient among the pipes of primary system. This is due to the hot leg countercurrent natural circulation (CCNC) flow which delivers the decay heat of the core to the structures of primary system if the core temperature increases after the secondary system depressurization. From a view point of accident mitigation, this steam generator tube rupture (SGTR) is not preferable because it results in the direct release of primary coolant including fission products (FP) to the environment. Recent SCDAP/RELAP5 analyses by USNRC showed that the creep failure of pressurizer surge line which results in release of the coolant into containment would occur earlier than SGTR during the secondary system depressurization. However, the analyses did not consider the decay heat from deposited FP on the steam generator U-tube surface. In order to investigate the effect of decay heat on the steam generator U-tube integrity, the hot leg CCNC flow model used in the USNRC's calculation was, at first, validated through the analysis for JAERI's LSTF experiment. The CCNC model reproduced well the thermohydraulics observed in the LSTF experiment and thus the model is mostly reliable. An analytical study was then performed with SCDAP/RELAP5 for TMLB' sequence of Surry plant with and without secondary system depressurization. The decay heat from deposited FP was calculated by JAERI's FP aerosol behavior analysis code, ART. The ART analysis showed that relatively large amount of FPs may deposit on steam generator U-tube inlet mainly by thermophoresis. The SCDAP/RELAP5 analyses considering the FP decay heat predicted small safety margin for steam generator U-tube integrity during secondary system depressurization. Considering associated uncertainties in the analyses, the potential for SGTR cannot be ignored. Accordingly, this should be considered in the evaluation of merits

Assessment of a Pressure Tube Rupture with a Poisoned Moderator

International Nuclear Information System (INIS)

Kim, S. R.; Kim, B. G.; Kim, S. C.; Kim, E. K.

2005-01-01

The postulated in-core LOCA has been analyzed and evaluated while the reactor is operating normally with a low moderator poison concentration for CANDU. However, when the reactor is operating with a relatively large amount of boron and/or gadolinium poison in the moderator, an assessment of the fuel integrity was required for the pressure tube rupture (PTR) accident. Poisoned moderator exists mainly during a startup after a prolonged shutdown lasting for more than one day. For the case of a reactor regulating system (RRS) working, the methodology of the PTR assessment with a poisoned moderator has been developed to determine the effective trip parameters, evaluate the fuel integrity, and establish the standard reactor start-up model for the Wolsong Nuclear Power Plants recently. The developed methodology and results are presented

Steam generator tube performance

International Nuclear Information System (INIS)

Tatone, O.S.; Pathania, R.S.

1984-10-01

A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization

Steam generator tube performance

International Nuclear Information System (INIS)

Tatone, O.S.; Tapping, R.L.; Stipan, L.

1992-03-01

A survey of steam generator operating experience for 1986 has been carried out for 184 pressurized water and pressurized heavy-water reactors, and 1 water-cooled, graphite-moderated reactor. Tubes were plugged at 75 of the reactors (40.5%). In 1986, 3737 tubes were plugged (0.14% of those in service) and 3148 tubes were repaired by sleeving. A small number of reactors accounted for the bulk of the plugged tubes, a phenomenon consistent with previous years. For 1986, the available tubesheet sludge data for 38 reactors has been compiled into tabular form, and sludge/deposit data will be incorporated into all future surveys

Steam generator tube performance

International Nuclear Information System (INIS)

Tatone, O.S.; Pathania, R.S.

1982-04-01

The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

Circumferential cracking of steam generator tubes

International Nuclear Information System (INIS)

Karwoski, K.J.

1997-04-01

On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

Minimize corrosion degradation of steam generator tube materials

International Nuclear Information System (INIS)

Lu, Y.

2006-01-01

As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

A study on integrity of LMFBR secondary cooling system to hypothetical tube failure propagation in the steam generator

International Nuclear Information System (INIS)

Yoshihisa Shindo; Kazuo Haga

2005-01-01

Full text of publication follows: A fundamental safety issue of liquid-metal-cooled fast breeder reactor (LMFBR) is to maintain the integrity of the secondary cooling system components against violent chemical sodium-water reaction caused by the water leak from the heat transfer tube of steam generators (SG). The produced sodium-water reaction jet would attack more severely surrounding tubes and would cause other tube failures (tube failure propagation), if it was assumed that the water leak was not detected by function-less detectors and proper operating actions to mitigate the tube failure propagation, such as isolations of the SG from the secondary cooling system and turbine water/steam system, and blowing water and steam inside tubes in the SG, were not taken. This study has been made focusing on the affection of large-scale water leak enlarged due to SG tube failure propagation to the structural integrity of the secondary cooling system because the generated pressure pulse caused by a large-scale sodium-water reaction might break heat transfer tubes of the intermediate heat exchanger (IHX). The present work has been made as one part of the study of probabilistic safety assessment (PSA) of LMFBR, because if the heat-transfer tubes of IHX were failed, the reactor core may be affected by the pressure pulse and/or by the sodium-water reaction products transported through the primary cooling system. As tools for PSA of the water leak incident of SG, we have developed QUARK-LP Version 4 code that mainly analyzes the high temperature rupture phenomena and estimates the number of failed tubes during the middle-scale water leak. The pressure pulse behavior generated by sodium-water reaction in the failure SG and the pressure propagation in the secondary cooling system are calculated by using the SWAAM-2 code developed by ANL. Furthermore, the quasi-steady state high pressure and temperature of the secondary cooling system in a long term is estimated by using the SWAAM

ARTIST: An International Project Investigating Aerosol Retention in a Ruptured Steam Generator

International Nuclear Information System (INIS)

Guentay, S.; Dehbi, A.; Suckow, D.; Birchley, J.

2002-01-01

Steam generator tube ruptures (SGTR) with a concurrent stuck open safety relief valve are counted among the risk dominant accident sequences because of the potential for radioactive products to bypass the containment. Owing to the absence of relevant empirical data and the complexity of the geometry and controlling processes, the aerosol removal in the steam generator (SG) tubes and in the secondary side is not well understood. Therefore, little or no credit is usually taken for aerosol retention due to natural processes in the various components of a SG. To help reduce the uncertainties associated with fission product release following an SGTR sequence, the Paul Scherrer Institut has initiated an international experimental project to be performed in the ARTIST (AeRosol Trapping In a Steam generaTor) facility in the time period from 2002 to 2007. The ARTIST test section is a scaled model of a real SG, and is comprised of a 264-tube bundle with a maximum height of 3.8 m, as well as one full-size droplet separator and one full-size steam dryer. The ARTIST facility is capable of producing soluble and insoluble aerosols and entrain them at sonic gas flow rates (up to 0.25 kg/s, thus matching comparable values predicted by the codes. In addition, aerosols can be generated at prototypical concentrations (up to 5 g/m 3 ) and sizes (0.2-5 mm AMMD). State of the art instrumentation is used (Low-pressure impactors, photometers, on-line particle sizer, online droplet sizer, etc.). The ARTIST project will simulate the flow and retention of aerosol-borne fission products in the SG, and provide a unique database to support safety assessments and analytical models. The project is foreseen in seven phases: 1) Aerosol retention in the tube under dry secondary side conditions, 2) Aerosol retention in the near field close to break under dry conditions, 3) Aerosol retention in the bundle far field under dry conditions, 4) Aerosol retention in the separator and dryer under dry

Steam generator tube fitness-for-service guidelines

International Nuclear Information System (INIS)

Gorman, J.A.; Harris, J.E.; Lowenstein, D.B.

1995-07-01

The objectives of this project were to characterize defect mechanisms which could affect the integrity of steam generator tubes, to review and critique state-of-the-art Canadian and international steam generator tube fitness-for-service criteria and guidelines, and to obtain recommendations for criteria that could be used to assess fitness-for service guidelines for steam generator tubes containing defects in Canadian power plant service. Degradation mechanisms, that could affect CANDU steam generator tubes in Canada, have been characterized. The design standards and safety criteria that apply to steam generator tubing in nuclear power plant service in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA have been reviewed and described. The fitness-for-service guidelines used for a variety of specific defect types in Canada and internationally have been evaluated and described in detail in order to highlight the considerations involved in developing such defect specific guidelines. Existing procedures for defect assessment and disposition have been identified, including inspection and examination practices. The approaches used in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA for fitness-for-service guidelines were compared and contrasted for a variety of defect mechanisms. The strengths and weaknesses of the various approaches have been assessed. The report presents recommendations on approaches that may be adopted in the development of fitness-for-service guidelines for use in the dispositioning of steam generator tubing defects in Canada. (author). 175 refs., 2 tabs., 28 figs

Experimental investigation of coolant and poisoned moderator mixing due to a simulated pressure tube/calandria tube fishmouth rupturing an overpoisoned guaranteed shutdown state

International Nuclear Information System (INIS)

Mackinnon, J.C.; Fortman, R.A.; Hadaller, G.I.

1997-01-01

During a guaranteed shutdown state (GSS) in a CANDU reactor, there must be sufficient negative reactivity to ensure subcriticality in the event of a process failure. In one of the acceptable states, the reactor is kept subcritical by a high concentration of a neutron-absorbing chemical (the poison gadolinium nitrate) dissolved in the moderator (i.e., the moderator is guaranteed overpoisoned). A postulated accident scenario which is considered as a part of reactor safety analysis is the rupture of a fuel channel (i.e., a pressure tube/calandria tube break) when the reactor is in a GSS. If one of the channels in the core breaks (requiring a simultaneous failure of both the pressure tube and the surrounding calandria tube), coolant from the primary heat transport system will be discharged into the moderator, causing an associated displacement of fluid through relief ducts at the top of the calandria vessel. The incoming (unpoisoned) coolant may mix quickly with the moderator, or may mix slowly while displacing poisoned moderator through the relief ducts. The effectiveness of mixing generally depends on the break location, the coolant discharge rate and the moderator circulation. If an in-core loss of coolant accident occurred while the reactor is in this overpoisoned state, it must be guaranteed that even with the dilution of the poison by the incoming coolant the reactor will remain subcritical on both a local and global basis. This paper presents an overview of an experimental program in progress at the Moderator Test Facility at Stern Laboratories to investigate coolant/poison mixing for a simulated in-core fishmouth pressure tube/calandria tube rupture. The nominal system at the same temperature as the heavily poisoned moderator, i.e., a depressurised 'cold' state. The results presented are those obtained during the commissioning of the modified Test Facility. The contents of the paper are as follows. First, the objectives of the experimental program are

A Study on the Profile Change Measurement of Steam Generator Tubes with Tube Expansion Methods

International Nuclear Information System (INIS)

Kim, Young Kyu; Song Myung Ho; Choi, Myung Sik

2011-01-01

Steam generator tubes for nuclear power plants contain the local shape transitions on their inner or outer surface such as dent, bulge, over-expansion, eccentricity, deflection, and so on by the application of physical force during the tube manufacturing and steam generator assembling and by the sludge (that is, corrosion products) produced during the plant operation. The structural integrity of tubes will be degraded by generating the corrosive crack at that location. The profilometry using the traditional bobbin probes which are currently applied for measuring the profile change of tubes gives us basic information such as axial locations and average magnitudes of deformations. However, the three-dimensional quantitative evaluation on circumferential locations, distributional angle, and size of deformations will have to be conducted to understand the effects of residual stresses increased by local deformations on corrosive cracking of tubes. Steam generator tubes of Korean standard nuclear power plants expanded within their tube-sheets by the explosive expansion method and suffered from corrosive cracks in the early stage of power operation. Thus, local deformations of steam generator tubes at the top of tube-sheet were measured with an advanced rotating probe and a laser profiling system for the two cases where the tubes expanded by the explosive expansion method and hydraulic expansion. Also, the trends of eccentricity, deflection, and over-expansion of tubes were evaluated. The advanced eddy current profilometry was confirmed to provide accurate information of local deformations compared with laser profilometry

Data analysis for steam generator tubing samples

International Nuclear Information System (INIS)

Dodd, C.V.

1996-07-01

The objective of the Improved Eddy-Current ISI for Steam Generators program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC's mobile NDE laboratory and staff. This report provides a description of the application of advanced eddy-current neural network analysis methods for the detection and evaluation of common steam generator tubing flaws including axial and circumferential outer-diameter stress-corrosion cracking and intergranular attack. The report describes the training of the neural networks on tubing samples with known defects and the subsequent evaluation results for unknown samples. Evaluations were done in the presence of artifacts. Computer programs are given in the appendix

The creep and stress-rupture behaviour under internal pressure of tubes made from austenitic stainless steel X8 CrNiMoNb 1616 (Material No. 1.4981)

International Nuclear Information System (INIS)

Schaefer, L.; Polifka, F.; Kempe, H.

1979-05-01

Creep and stress rupture tests have been performed at 600, 650, 700 and 750 0 C on tubes made from three different heats from the austenitic stainless steel X8 CrNiMoNb 1616 (Material No. 1.4981). The tubes were loaded by internal pressure and the tangential (hoop) creep strain was measured continuously. The results are presented in form of creep curves, stress-time to rupture curves and curves for a creep limit. The average and minimum creep rates as a function of the applied stress have been evaluated and are described with a creep law analogous to Norton's creep law. An interpolation and extrapolation of the stress-rupture-strength and the creep strength are possible using the time-temperature-parameter-plot after Larson and Miller. (orig.) [de

A Comparison of Nuclear Power Plant Simulator with RELAP5/MOD3 code about Steam Generator Tube Rupture

International Nuclear Information System (INIS)

Kim, Sung Hyun; Moon, Chan Ki; Park, Sung Baek; Na, Man Gyun

2013-01-01

The RELAP5/MOD3 code introduced in cooperation with U. S. NRC has been utilized mainly for validation calculation of accident analysis submitted by licensee in Korea. The Korea Institute of Nuclear Safety has built a verification system of LWR accident analysis with RELAP5/MOD3 code engine. Therefore, the simulator replicates the design basis accident and its results are compared with RELAP5/MOD3 code results that will have important implications in the verification of the simulator in the future. The SGTR simulations were performed by the simulator and its results were compared with ones by RELAP5/MOD3 code in this study. Thus, the results of this study can be used as materials to build the verification system of the nuclear power plant simulator. We tried to compare with RELAP5/MOD3 verification code by replicating major parameters of steam generator tube rupture using the simulator for OPR-1000 in Yonggwang training center. By comparing the changes in temperature, pressure and inventory of the reactor coolant system and main steam system during the SGTR, it was confirmed that the main behaviors of SGTR which the simulator and RELAP5/MOD3 code showed are similar. However, the behavior of SG pressure and level that are important parameters to diagnose the accident were a little different. We estimated that RELAP5/MOD3 code was not reflected the major control systems in detail, such as FWCS, SBCS and PPCS. The different behaviors of SG level and pressure in this study should be needed an additional review. As a result of the comparison, the major simulation parameters behavior by RELAP5/MOD3 code agreed well with the one by the simulator. Therefore, it is thought that RELAP5/MOD3 code is used as a tool for validation of NPP simulator in the near future through this study

Method of experimental and theoretical modeling for multiple pressure tube rupture for RBMK reactor

International Nuclear Information System (INIS)

Medvedeva, N.Y.; Goldstein, R.V.; Burrows, J.A.

2001-01-01

The rupture of single RBMK reactor channels has occurred at a number of stations with a variety of initiating events. It is assumed in RBMK Safety Cases that the force of the escaping fluid will not cause neighbouring channels to break. This assumption has not been justified. A chain reaction of tube breaks could over-pressurise the reactor cavity leading to catastrophic failure of the containment. To validate the claims of the RBMK Safety Cases the Electrogorsk Research and Engineering Centre, in participation with experts from the Institute of Mechanics of RAS, has developed the method of interacting multiscale physical and mathematical modelling for coupled thermophysical, hydrogasodynamic processes and deformation and break processes causing and (or) accompanying potential failures, design and beyond the design RBMK reactor accidents. To realise the method the set of rigs, physical and mathematical models and specialized computer codes are under creation. This article sets out an experimental philosophy and programme for achieving this objective to solve the problem of credibility or non-credibility for multiple fuel channel rupture in RBMK.(author)

Guidelines for Safety Evaluation of a Potential for PWR Steam Generator Tube Failure due to Fluid elastic Instability

Energy Technology Data Exchange (ETDEWEB)

Jo, Jong Chull; Do, Kyu Sik; Sheen, Cheol [Nuclear System Evaluation Dept., Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

2013-05-15

It was found that both SG tube rupture events occurred at North Anna Unit 1 in 1987 and at Mihama Unit 2 in 1991 were caused by a high cycle fatigue due to fluid elastic instability. Therefore, with regard to nuclear safety it is important to design the SG properly in a conservative manner so that the potential for SG U-tube failures due to fluid elastic instability can be minimized. This article provides guidelines for assessing the potential for SG U-tube damage due to fluid elastic instability. This article described guidelines for safety evaluation of a potential for PWR steam generator tube failure due to fluid elastic instability. The guidelines address the requirements for realistically performing the SG thermal-hydraulic analysis and the modal analysis of tubes as well as the criteria for conservatively determining the added mass, the damping ratio and the fluid elastic instability coefficient. The guidelines can be used to predict the potential SG tubes which are susceptible to failure due to fluid elastic instability at operating nuclear power plants and also to evaluate the safety and structural integrity of new SG designs at the licensing review stage. Failure of a pressurized water reactor (PWR) steam generator (SG) tube leads to a leakage of contaminated primary coolant to the secondary system, which has serious safety implications such as the potential for direct release of radioactive fission products to the environment and the loss of coolant. Excessive tube vibration excited by dynamic forces of internal or external fluid flow is called flow-induced vibration (FIV). Among the FIV mechanisms, the so-called fluid elastic instability of SG tubes in cross flow is the most important safety issue in the design of SGs because it may cause severe tube failure in a very short time.

Vertical steam generator with slab-type tube-plate with even tube bundle washing

International Nuclear Information System (INIS)

Manek, O.; Masek, V.; Motejl, V.; Quitta, R.

1980-01-01

A shielding plate supporting the tubes attached to the tube plate of a vertical steam generator is mounted above the tube plate. Tube sleeves are designed with a dimensional tolerance relative to the heat transfer tubes and the sleeve end and the tube plate end. A separate space is thus formed above the tube plate in which circulation or feed water is introduced to flow between the branch and the heat transfer tube. This provides intensive washing of heat transfer tubes at a critical point and prevents deposit formation, thus excluding heat transfer tube failures. (J.B.)

Creep and stress rupture behaviour of zircaloy-2 and Zr-2.5% Nb alloy tubes at 573 K

International Nuclear Information System (INIS)

Laha, K.; Bhanu Sankara Rao, K.; Chandravathi, K.S.; Mannan, S.L.

1992-01-01

Zirconium alloys are extensively used for coolant tubes of pressurised heavy water reactors. The choice of these materials is based on their good corrosion resistance in water, low capture cross section for thermal neutrons and good mechanical properties. In this paper the results of an investigation performed on the creep and rupture behaviour of indigenously produced zircaloy-2 and Zr-2.5% Nb alloy are presented. Samples for creep testing were cut longitudinally from finished pressure tubes. Creep rupture tests were carried out in air under constant load conditions at 300 C employing five stress levels in the range 300-360 MPa. Zr-2.5% Nb alloy displayed higher rupture lives at all stress levels compared to zircaloy-2. Steady state creep rate of Zr-2.5%Nb was lower than that zircaloy-2 at identical stress levels. In the stress range of the experiments, the dependence of the steady state creep rate (ε s ) on applied stress (σ) for both the alloys could be represented by a power law, ε s =A σ n The stress sensitivity (n) for Zr-2.5% Nb was lower than that of zircaloy-2. For both the alloys the time to creep rupture t r was found related to the steady state creep rate through the modified Monkman-Grant relation (ε s ) α . t r = constant. Similar value of α was obtained for both the materials. Zr-2.5%Nb exhibited higher ductility (% elongation to rupture) compared to zircaloy-2 at stress levels ≥ 320 MPa. At lower stresses significant difference in ductility was not noticed. Percentage reduction in area was lower in Zr-2.5%Nb at all stress levels indicating better resistance for necking. The time for onset of tertiary was longer for Zr-2.5% Nb alloy. The proportion of life spent by Zr-2.5% Nb in steady state creep regime was higher compared to that of zircaloy-2. Metallographic investigations on longitudinal sections in both the alloys showed large number of intragranular pores close to the fracture surface. A few number of cracks which are characteristic of

Analysis of steam generator tube sections removed from Gentilly-2 nuclear generating station

International Nuclear Information System (INIS)

Semmler, J.; Lockley, A.J.; Doyon, D.

2010-01-01

In order to meet the requirements of CSA Standards CAN/CSA N285.4-94, which states, 'A section of one tube in a deposit region shall be removed from one steam generator for metallurgical examination', Gentilly-2 has been removing steam generator tube sections on a regular basis for analysis at Chalk River Laboratories. In 2009 April, sections from the hot leg and the cold leg of a steam generator tube were removed for detailed metallographic examination and characterization. The hot leg tube section covered the area from within the tube sheet up to below the second support plate, and the cold leg tube section covered the area from within the tube sheet to below the third preheater support plate. After a general visual and photographic examination, the area above the tube sheet on the hot leg side where the sludge pile is highest was examined in detail. Visual and macro-photography of the two tube sections within the tube sheet were also examined. Additional metallographic and surface examinations of both tube inner diameter and tube outer diameter, and surface roughness measurements of tube inner diameter were also completed. The surface activities (μCi/cm 2 ) of cold leg and hot leg specimens were measured before and after electrolytic descaling, and major and minor radionuclides were identified; a comparison of the surface activities for hot leg with the values for the cold leg were made. The results from the initial γ-spectroscopy measurements, and the measurements after the descaling of the specimens were used to estimate decontamination factors for each specimen and for each radionuclide. The tube specimens had thin outer diameter oxides; all four steam generators were chemically cleaned in 2005. All specimens had inner diameter deposits; the inner diameter deposits on the cold leg were heavier than those on the hot leg as expected. Primary side oxide loadings of specimens were used to estimate the total oxide inventory in 2009. The oxide

Wastage of Steam Generator Tubes by Sodium-Water Reaction

International Nuclear Information System (INIS)

Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

2010-01-01

The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

Application of the visual system analyzer (ViSA): simulation of the steam generator tube rupture event at Ulchin unit 4

International Nuclear Information System (INIS)

Lee, S.W.; Kim, K.D.; Hwang, M.K.; Jeong, J.J.

2004-01-01

Korea Atomic Energy Research Institute (KAERI) has developed the Visual System Analyzer (ViSA) based on the best-estimate (B-E) codes, MARS and RETRAN-3D. The key features of ViSA are: (1) The use of the same input and the same level of accuracy as the original codes is guaranteed (2) Users can design their own plant mimic by a drag-and-drop from the provided indicators (3) The on-line interactive control enables users to simulate the operator's actions (4) The nodalization window is designed to display the transient temperature and void distributions. ViSA is composed of two parts; the B-E code with plant input and the Graphic User Interface (GUI) that includes the plant mimic and an interactive control function, etc. The calculation results of the B-E code are transferred to a user via the GUI and a user can apply the operator action to the B-E code using an interactive control function. Therefore, it is not necessary to prepare complex control input data to simulate the various manual operations which may occur during the plant transient. In this study, the Steam Generator Tube Rupture (SGTR) Accident, which occurred at Ulchin Unit 4 in April 2002, has been simulated using ViSA and the simulation results are compared with the measured plant data. The RETRAN-3D plant input data used in this simulation is a genetic input deck prepared for the simulation from a normal operation condition to a Small-Break LOCA. From the results of the SGTR simulation, we found that the GUI functions of ViSA and the input data for Ulchin Unit 4 have enough effectiveness and soundness. (author)

Automated Diagnosis and Classification of Steam Generator Tube Defects

International Nuclear Information System (INIS)

Garcia, Gabe V.

2004-01-01

A major cause of failure in nuclear steam generators is tube degradation. Tube defects are divided into seven categories, one of which is intergranular attack/stress corrosion cracking (IGA/SCC). Defects of this type usually begin on the outer surface of the tubes and propagate both inward and laterally. In many cases these defects occur at or near the tube support plates. Several different methods exist for the nondestructive evaluation of nuclear steam generator tubes for defect characterization

Modeling and Simulation of U-tube Steam Generator

Science.gov (United States)

Zhang, Mingming; Fu, Zhongguang; Li, Jinyao; Wang, Mingfei

2018-03-01

The U-tube natural circulation steam generator was mainly researched with modeling and simulation in this article. The research is based on simuworks system simulation software platform. By analyzing the structural characteristics and the operating principle of U-tube steam generator, there are 14 control volumes in the model, including primary side, secondary side, down channel and steam plenum, etc. The model depends completely on conservation laws, and it is applied to make some simulation tests. The results show that the model is capable of simulating properly the dynamic response of U-tube steam generator.

Wolsong 3 and 4 steam generator tube inspection

International Nuclear Information System (INIS)

Jang, Kyoung Sik; Son, Tai Bong; Kwon, Dong Ki; Choi, Jin Hyuk

2001-01-01

During the pre-service inspection for Wolsong unit 3 and 4 in 1997/1998 respectively, 17 distorted roll transition indications (over expanded beyond tubesheet secondary face) were identified at the unit 4 (S/G B, D). Six(6) tubes out of these tubes were plugged in 1998. However the first periodic inspection identified additional 110 indications in 1999 and 2000. The additionally identified 110 indication call, not reported at the pre-service inspection, are; 2 not-finally-expanded-tubes and 108 distorted roll transition tubes. Design limit of each steam generator tube plugging is 6.4.%. Plugging was performed by the steam generator manufacturer under the warranty. When distorted roll transition indications were first identified on the unit 4 in 1998 the degree of over-expansion was measured using an inner dial-gage to make the disposition of nonconformance report. 2 Not-finally-expanded-tubes were plugged and 10 tubes out of 108 distorted roll transition tubes were also plugged as a preventive measure

Steam generator tube integrity program. Phase I report

International Nuclear Information System (INIS)

Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

1979-09-01

The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

High-intensity focused ultrasound ablation around the tubing.

Science.gov (United States)

Siu, Jun Yang; Liu, Chenhui; Zhou, Yufeng

2017-01-01

High-intensity focused ultrasound (HIFU) has been emerging as an effective and noninvasive modality in cancer treatment with very promising clinical results. However, a small vessel in the focal region could be ruptured, which is an important concern for the safety of HIFU ablation. In this study, lesion formation in the polyacrylamide gel phantom embedded with different tubing (inner diameters of 0.76 mm and 3 mm) at varied flow speeds (17-339 cm/s) by HIFU ablation was photographically recorded. Produced lesions have decreased length (~30%) but slightly increased width (~6%) in comparison to that without the embedded tubing. Meanwhile, bubble activities during the exposures were measured by passive cavitation detection (PCD) at the varied pulse repetition frequency (PRF, 10-30 Hz) and duty cycle (DC, 10%-20%) of the HIFU bursts. High DC and low flow speed were found to produce stronger bubble cavitation whereas no significant influence of the PRF. In addition, high-speed photography illustrated that the rupture of tubing was produced consistently after the first HIFU burst within 20 ms and then multiple bubbles would penetrate into the intraluminal space of tubing through the rupture site by the acoustic radiation force. Alignment of HIFU focus to the anterior surface, middle, and posterior surface of tubing led to different characteristics of vessel rupture and bubble introduction. In summary, HIFU-induced vessel rupture is possible as shown in this phantom study; produced lesion sizes and shapes are dependent on the focus alignment to the tubing, flow speed, and tubing properties; and bubble cavitation and the formation liquid jet may be one of the major mechanisms of tubing rupture as shown in the high-speed photography.

Probabilistic methodology for assessing steam generator tube inspection - Phase II: CANTIA - a probabilistic method for assessing steam generator tube inspections

International Nuclear Information System (INIS)

Harris, J.E.; Gorman, J.A.; Turner, A.P.L.

1997-03-01

The objectives of this project were to develop a computer-based method for probabilistic assessment of inspection strategies for steam generator tubes, and to document the source code and to provide a user's manual for it. The program CANTIA was created to fulfill this objective, and the documentation and verification of the code is provided in this volume. The user's manual for CANTIA is provided as a separate report. CANTIA uses Monte Carlo techniques to determine approximate probabilities of steam generator tube failures under accident conditions and primary-to-secondary leak rates under normal and accident conditions at future points in time. The program also determines approximate future flaw distributions and non-destructive examination results from the input data. The probabilities of failure and leak rates and the future flaw distributions can be influenced by performing inspections of the steam generator tubes at some future points in time, and removing defective tubes from the population. The effect of different inspection and maintenance strategies can therefore be determined as a direct effect on the probability of tube failure and primary-to-secondary leak rate

Heat transfer enhancement for fin-tube heat exchanger using vortex generators

International Nuclear Information System (INIS)

Yoo, Seong Yeon; Park, Dong Seong; Chung, Min Ho; Lee, Sang Yun

2002-01-01

Vortex generators are fabricated on the fin surface of a fin-tube heat exchanger to augment the convective heat transfer. In addition to horseshoe vortices formed naturally around the tube of the fin-tube heat exchanger, longitudinal vortices are artificially created on the fin surface by vortex generators. The purpose of this study is to investigate the local heat transfer phenomena in the fin-tube heat exchangers with and without vortex generators, and to evaluate the effect of vortices on the heat transfer enhancement. Naphthalene sublimation technique is employed to measure local mass transfer coefficients, then analogy equation between heat and mass transfer is used to calculate heat transfer coefficients. Experiments are performed for the model of fin-circular tube heat exchangers with and without vortex generators, and of fin-flat tube heat exchangers with and without vortex generators. Average heat transfer coefficients of fin-flat tube heat exchanger without vortex generator are much lower than those of fin-circular tube heat exchanger. On the other hand, fin-flat tube heat exchanger with vortex generators has much higher heat transfer value than conventional fin-circular tube heat exchanger. At the same time, pressure losses for four types of heat exchanger is measured and compared

Steam generator tubing development for commercial fast breeder reactors

International Nuclear Information System (INIS)

Sessions, C.E.; Uber, C.F.

1981-01-01

The development work to design, manufacture, and evaluate pre-stressed double-wall 2/one quarter/ Cr-1 Mo steel tubing for commercial fast breeder reactor steam generator application is discussed. The Westinghouse plan for qualifying tubing vendors to produce this tubing is described. The results achieved to date show that a long length pre-stressed double-wall tube is both feasible and commercially available. The evaluation included structural analysis and experimental measurement of the pre-stress within tubes, as well as dimensional, metallurgical, and interface wear tests of tube samples produced. This work is summarized and found to meet the steam generator design requirements. 10 refs

Status of steam generator tubing integrity at Jaslovske Bohunice NPP

International Nuclear Information System (INIS)

Cepcek, S.

1997-01-01

Steam generator represents one of the most important component of nuclear power plants. Especially, loss of tubing integrity of steam generators can lead to the primary coolant leak to secondary circuit and in worse cases to the unit shut down or to the PTS events occurrence. Therefore, to ensure the steam generator tubing integrity and the current knowledge about tube degradation propagation and development is of the highest importance. In this paper the present status of steam generator tubing integrity in operated NPP in Slovak Republic is presented

NRC integrated program for the resolution of Unresolved Safety Issues A-3, A-4 and A-5 regarding steam generator tube integrity: Final report

International Nuclear Information System (INIS)

1988-09-01

This report presents the results of the NRC integrated program for the resolution of Unresolved Safety Issues (USIs) A-3, A-4, and A-5 regarding steam generator tube integrity. A generic risk assessment is provided and indicates that risk from steam generator tube rupture (SGTR) events is not a significant contributor to total risk at a given site, nor to the total risk to which the general public is routinely exposed. This finding is considered to be indicative of the effectiveness of licensee programs and regulatory requirements for ensuring steam generator tube integrity in accordance with 10 CFR 50, Appendices A and B. This report also identifies a number of staff-recommended actions that the staff finds can further improve the effectiveness of licensee programs in ensuring the integrity of steam generator tubes and in mitigating the consequences of an SGTR. As part of the integrated program, the staff issued Generic Letter 85-02 encouraging licensees of pressurized water reactors (PWRs) to upgrade their programs, as necessary, to meet the intent of the staff-recommended actions; however, such actions do not constitute NRC requirements. In addition, this report describes a number of ongoing staff actions and studies involving steam generator issues which are being pursued to provide added assurance that risk from SGTR events will continue to be small. 146 refs., 5 figs., 11 tabs

Failure of fretted steam generator tubes under accident conditions

International Nuclear Information System (INIS)

Forrest, C.F.

1996-10-01

Tests were carried out with a bank of tubes in a water tunnel to determine the tolerance of flawed nuclear reactor steam generator tubes to accident conditions which would result in high cross-flow velocities. Fourteen specimen tubes were tested, each having one or two types of defect machined into the surface simulating fretting-wear type scars found in some operating steam generators. The tubes were tested at flow velocities sufficient to induce high fluid elastic-type vibrations. Seven of the tubes failed near the thinnest section of the defects during the one-hour tests, due to impacting and/or rubbing between the tube and the support. Strain gauges, displacement transducers, force gauges and an accelerometer were used on the target tube and/or the tube immediately downstream of it to measure their vibrational characteristics

The residual stress evaluation for expansion process of steam generator tubes

International Nuclear Information System (INIS)

King, C.-S.; Lee, S.-C.; Shim, D.-N.

2004-01-01

The reliability of a nuclear power plant is affected by the reliability of steam generator tube and the reliability of steam generator tube is affected by stress corrosion cracking(SCC). Many steam generator tubes were experiencing stress corrosion cracking and stress corrosion cracking is affected material characteristics, corrosive environments and added stresses. The added stresses have the manufacturing stresses and operating stresses, the manufacturing stresses include the residual stresses generating in the tube manufacture and tube expanding procedure. We will investigate for influence which affected to residual stresses with tube plastic deformation method and measurement region. (author)

WWER Steam Generators Tubing Performance and Aging Management

International Nuclear Information System (INIS)

Trunov, Nikolay B.; Davidenko, Stanislav E.; Grigoriev, Vladimir A.; Popadchuk, Valery S.; Brykov, Sergery I.; Karzov, Georgy P.

2006-01-01

At WWER NPPs the horizontal steam generators (SGs), are used that differ in design concept from vertical SGs mostly used at western NPPs. Reliable operation of SG heat-exchanging tubes is the crucial worldwide problem for NPP of various types. According to the operation feedback the water chemistry is the governing factor affecting operability of SG tubing. The secondary side corrosion is considered to be the main mechanism of SG heat-exchanging tubes damage at WWER plants. To make the assessment of the tubing integrity the combination of pressure tests and eddy-current tests is used. Assessment of the tubing performance is an important part of SG life extension practice. The given paper deals with the description of the tube testing strategy and the approach to tube integrity assessment based on deterministic and probabilistic methods of fracture mechanics. Requirements for eddy-current test are given as well. Practice of condition monitoring and implementing the database on steam generators operation are presented. The approach to tubes plugging criteria is described. The research activities on corrosion mechanism studies and residual lifetime evaluation are mentioned. (authors)

Tube sheet design for PFBR steam generator

International Nuclear Information System (INIS)

Chellapandi, P.; Chetal, S.C.; Bhoje, S.B.

1991-01-01

Top and bottom tube sheets of PFBR Steam Generators have been analysed with 3D and axisymmetric models using CASTEM Programs. Analysis indicates that the effects of piping reactions at the inlet/outlet nozzles on the primary stresses in the tube sheets are negligible and the asymmetricity of the deformation pattern introduced in the tube sheet by the presence of inlet/outlet and manhole nozzles is insignificant. The minimum tube sheet thicknesses for evaporator and reheater are 135 mm and 75 mm respectively. Further analysis has indicated the minimum fillet radius at the junction of tube sheet and dished end should be 20 mm. Simplified methodology has been developed to arrive at the number of thermal baffles required to protect the tube sheet against fatigue damage due to thermal transient. This method has been applied to PFBR steam generators to determine the required number of thermal baffles. For protecting the bottom tube sheet of evaporator against the thermal shock due to feed water and secondary pump trip, one thermal shield is found to be sufficient. Further analysis is required to decide upon the actual number to take care of the severe thermal transient, following the event of sudden dumping of water/steam, immediately after the sodium-water reaction. (author)

LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

International Nuclear Information System (INIS)

DeFur, D.D.

1975-04-01

This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

Process and device for locating a defective tube, particularly in the tube bundle of a steam generator

International Nuclear Information System (INIS)

Denis, Jean.

1977-01-01

A process is described for locating a defective tube, particularly in the tube bundle of a steam generator of the reversed U tube kind with the ends connected to a tube plate, marking with the bottom of the generator casing a space separated into two adjacent collectors, respectively for the inlet and outlet of a primary fluid flowing inside the tubes of the bundle, these being externally washed by a secondary vaporizing fluid. In this process a television camera that can be inserted into the casing is used. This process consists in transmitting to a display system outside the generator an image of the tube plate in each collector by means of a directional television camera and then to place over this image a luminous marker to locate the end or the faulty tube [fr

Savannah River reactor process water heat exchanger tube structural integrity margin Task Number 92-005-1

International Nuclear Information System (INIS)

Mertz, G.E.; Barnes, D.M.; Sindelar, R.L.

1992-02-01

Twelve process water heat exchangers are designed to remove heat generated in the reactor tank. Each heat exchanger has approximately 9000, 1/2 inch diameter x 0.049 inches thick tubes. Minimum structural tubing requirements and the leak rate through postulated tubing defects are developed in this report A comparison of the structural requirements and the defect size calculated to produce leak rates of 0.5 lbs./day demonstrate adequate structural margins against gross tube rupture. Commercial nuclear experience with pressurized water reactor (PWR) steam generator plugging criteria are used for guidance in performing this analysis. It is important to note that the SRS reactors are low energy systems with normal operating pressures of 203 psig at 130 degree F while the PWR is a high energy system with operating pressures near 2200 psig at 600 degree F. Clearly the PVM steam generator has loadings which are more severe than the SRS heat exchangers. Consistent with the Regulatory Guide 1.121 criteria both wastage (wall thinning) and cracking are addressed. Structural limits on wall thinning and crack size are developed to preclude gross rupture. ASME Section XI criteria, with the factors of safety recommended by Regulatory Guide 1.121 are used to develop the allowable crack size criteria. Normal operating conditions (pressure, dead weight, and hydraulic drag) are considered with seismic and water hammer accident conditions. Both the wall thinning and crack size criteria are developed for the end-of-evaluation period. Allowances for corrosion, wear, or crack growth have not been included in this analysis Structurally, the tubing is over designed and can tolerate large defects with adequate margins against gross rupture. The structural margins of heat exchanger tubing are evident by contrasting the tubing's structural capacity, per the ASME Code, with its operating conditions/configuration

Improvement of hydro-turbine draft tube efficiency using vortex generator

Directory of Open Access Journals (Sweden)

Xiaoqing Tian

2015-07-01

Full Text Available Computational fluid dynamics simulation was employed in a hydraulic turbine (from inlet tube to draft tube. The calculated turbine efficiencies were compared with measured results, and the relative error is 1.12%. In order to improve the efficiency of the hydraulic turbine, 15 kinds of vortex generators were installed at the vortex development section of the draft tube, and all of them were simulated using the same method. Based on the turbine efficiencies, distribution of streamlines, velocities, and pressures in the draft tube, an optimal draft tube was found, which can increase the efficiency of this hydraulic turbine more than 1.5%. The efficiency of turbine with the optimal draft tube, draft tube with four pairs of middle-sized vortex generator, and draft tube without vortex generator under different heads of turbine (5–14 m was calculated, and it was verified that these two kinds of draft tubes can increase the efficiency of this turbine in every situation.

Steam generator tube integrity program: Phase II, Final report

Energy Technology Data Exchange (ETDEWEB)

Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

1988-08-01

The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted.

Steam generator tube integrity program: Phase II, Final report

International Nuclear Information System (INIS)

Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

1988-08-01

The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted

The Sealed Tube Neutron Generator

International Nuclear Information System (INIS)

Tunnell, L.N.; Beyerle, A.; Durkee, R.; Headley, G.; Hurley, P.

1992-01-01

A Sealed Tube Neutron Generator (STNG) has been designed and tested at Special Technologies Laboratories (STL) in Santa Barbara, California. Unlike similar tubes that have been used for years in other applications, e.g., by the oil well logging industry, the present device was designed primarily to be part of the Associated Particle Imaging (API) system. Consequently, the size and quality of the neutron spot produced by the STNG is of primary importance. Results from initial measurements indicate that performance goals are satisfied

In service inspection for steam generator tubes

International Nuclear Information System (INIS)

Comby, R.; Eyrolles, Ph.

1988-01-01

In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations [fr

Detailed evaluation of RCS boundary rupture during high-pressure severe accident sequences

International Nuclear Information System (INIS)

Park, Rae-Joon; Hong, Seong-Wan

2011-01-01

A depressurization possibility of the reactor coolant system (RCS) before a reactor vessel rupture during a high-pressure severe accident sequence has been evaluated for the consideration of direct containment heating (DCH) and containment bypass. A total loss of feed water (TLOFW) and a station blackout (SBO) of the advanced power reactor 1400 (APR 1400) has been evaluated from an initiating event to a creep rupture of the RCS boundary by using the SCDAP/RELAP5 computer code. In addition, intentional depressurization of the RCS using power-operated safety relief valves (POSRVs) has been evaluated. The SCDAPRELAP5 results have shown that the pressurizer surge line broke before the reactor vessel rupture failure, but a containment bypass did not occur because steam generator U tubes did not break. The intentional depressurization of the RCS using POSRV was effective for the DCH prevention at a reactor vessel rupture. (author)

Inspection and repair of steam generator tubing with a robot

International Nuclear Information System (INIS)

Boehm, H.H.; Foerch, H.

1985-01-01

During inspection and repair of steam generator tubing, radiation exposure to personnel is an unrequested endowment. To combat this intrinsic handicap, a robot has been designed for deployment in all operations inside the steam generator water chamber. This measure drastically reduces entering time and also improves inspection capabilities with regard to the accuracy and reproduction of the desired tube address. The inherent flexibility of the robot allows for performing various inspection and repair techniques: eddy-current testing of tubing; ultrasonic testing of tubing; visual examination of tube ends; profilometry measurements; tube plugging; plug removal; tube extraction; sleeving of tubes; tube end repair; chemical cleaning; and thermal treatment. Plant experience has highlighted the following features of the robot: 1) short installation and demounting periods; 2) installation independent of manhole location; 3) installation possible from outside the steam generator; 4) only one relocation required to address all the tube positions; 5) fast and highly accurate positioning; 6) operational surveillance not required; and 7) drastic reduction of radiation exposure to personnel during repair work

Plugging criteria for WWER SG tubes

Energy Technology Data Exchange (ETDEWEB)

Papp, L.; Wilam, M. [Vitkovice NPP Services (Switzerland); Herman, M. [Vuje, Trnava (Slovakia)

1997-12-31

At operated Czech and Slovak nuclear power plants the 80 % criteria for crack or other bulk defect depth is used for steam generator heat exchanging tubes plugging. This criteria was accepted as the recommendation of designer of WWER steam generators. Verification of this criteria was the objective of experimental program performed by Vitkovice, J.S.C., UJV Rez, J.S.C. and Vuje Trnava, J.S.C .. Within this program the following factors were studied: (1) Influence of secondary water chemistry on defects initiation and propagation, (2) Statistical evaluation of corrosion defects progression at operated SG, and (3) Determination of critical pressure for tube rupture as a function of eddy current indications. In this presentation items (2) and (3) are considered.

Plugging criteria for WWER SG tubes

Energy Technology Data Exchange (ETDEWEB)

Papp, L; Wilam, M [Vitkovice NPP Services (Switzerland); Herman, M [Vuje, Trnava (Slovakia)

1998-12-31

At operated Czech and Slovak nuclear power plants the 80 % criteria for crack or other bulk defect depth is used for steam generator heat exchanging tubes plugging. This criteria was accepted as the recommendation of designer of WWER steam generators. Verification of this criteria was the objective of experimental program performed by Vitkovice, J.S.C., UJV Rez, J.S.C. and Vuje Trnava, J.S.C .. Within this program the following factors were studied: (1) Influence of secondary water chemistry on defects initiation and propagation, (2) Statistical evaluation of corrosion defects progression at operated SG, and (3) Determination of critical pressure for tube rupture as a function of eddy current indications. In this presentation items (2) and (3) are considered.

Regulation of ageing steam generators

International Nuclear Information System (INIS)

Jarman, B.L.; Grant, I.M.; Garg, R.

1998-01-01

Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

Set-up for steam generator tube bundle washing after explosion expanding the tubes

International Nuclear Information System (INIS)

Osipov, S.I.; Kal'nin, A.Ya.; Mazanenko, M.F.

1985-01-01

Set-up for steam generator tube bundle washing after the explosion expanding of tubes is described. Washing is accomplished by distillate. Steam is added to distillate for heating, and compersed air for preventing hydraulic shock. The set-up is equiped by control equipment. Set-up performances are presented. Time for one steam generator washing constitutes 8-12 h. High economic efficiency is realized due to the set-up introduction

Extending service life of steam generators by sleeving tubes

International Nuclear Information System (INIS)

Gutzwiller, J.E.

1982-01-01

Steam generator tubes that are failing due to IGA in the tubesheet crevice can be kept in service by using the basic sealable sleeve design developed by BandW. Variations of the present sleeve design could significantly reduce the number of tubes that must be plugged each year. Sleeving had the potential of keeping 28 percent more tubes in service during 1979. Lowering the overall rate at which tubes are removed from service by plugging will reduce the probability of having to derate the plant or replace the steam generator. Considering tomorrow's replacement power costs, sleeving to keep tubes in service is a practical and sound investment

Vibration and wear characteristics of steam generator tubes

International Nuclear Information System (INIS)

Choi, Young Hwan

2003-06-01

This study investigates the fluid elastic instability characteristics of Steam Generator (SG) U-tubes with defect and the safety assessment of the potential for fretting-wear damages on Steam Generator (SG) U-tubes caused by foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions for determining the fluid elastic instability or fretting-wear parameters such as damping ratio, added mass and flow velocity are obtained from three-dimensional SG flow calculation using the ATHOS3 code. To get the natural frequency, corresponding mode shape and participation factor, modal analyses are performed for the U-tubes either with axial or circumferential flaw with different sizes. Special emphases are on the effects of flaw orientation and size on the modal and instability characteristics of tubes, which are expressed in terms of the natural frequency, corresponding mode shape and stability ratio. Also, the wear rate of U-tube caused by foreign object is calculated using the Archard formula and the remaining life of the tube is predicted, and discussed in this study is the effect of the flow velocity and vibration of the tube on the remaining life of the tube. In addition, addressed is the effect of the internal pressure on the vibration and fretting-wear characteristics of the tube

Nuclear steam generator tube to tubesheet joint optimization

International Nuclear Information System (INIS)

McGregor, Rod

1999-01-01

Industry-wide problems with Stress Corrosion Cracking in the Nuclear Steam Generator tube-to-tubesheet joint have led to costly repairs, plugging, and replacement of entire vessels. To improve corrosion resistance, new and replacement Steam Generator developments typically employ the hydraulic tube expansion process (full depth) to minimize tensile residual stresses and cold work at the critical transition zone between the expanded and unexpanded tube. These variables have undergone detailed study using specialized X-ray diffraction and analytical techniques. Responding to increased demands from Nuclear Steam Generator operators and manufacturers to credit the leak-tightness and strength contributions of the hydraulic expansion, various experimental tasks with complimentary analytical modelling were applied to improve understanding and control of tube to hole contact pressure. With careful consideration to residual stress impact, design for strength/leak tightness optimization addresses: Experimentally determined minimum contact pressure levels necessary to preclude incipient leakage into the tube/hole interface. The degradation of contact pressure at surrounding expansions caused by the sequential expansion process. The transient and permanent contact pressure variation associated with tubesheet hole dilation during Steam Generator operation. An experimental/analytical simulation has been developed to reproduce cyclic Steam Generator operating strains on the tubesheet and expanded joint. Leak tightness and pullout tests were performed during and following simulated Steam Generator operating transients. The overall development has provided a comprehensive understanding of the fabrication and in-service mechanics of hydraulically expanded joints. Based on this, the hydraulic expansion process can be optimized with respect to critical residual stress/cold work and the strength/leakage barrier criteria. (author)

The development and application of overheating failure model of FBR steam generator tubes. 3

International Nuclear Information System (INIS)

Miyake, Osamu; Hamada, Hirotsugu; Tanabe, Hiromi; Wada, Yusaku; Miyakawa, Akira; Okabe, Ayao; Nakai, Ryodai; Hiroi, Hiroshi

2002-03-01

The model has been developed for the assessment of the overheating tube failure in an event of sodium-water reaction accident of fast breeder reactor's steam generators (SGs). The model has been applied to the Monju SG studies. Major results obtained in the studies are as follows: 1. To evaluate the structural integrity of tube material, the strength standard for 2. 25Cr-1Mo steel was established taking account of time dependent effect based on the high temperature (700-1200degC) creep data. This standard has been validated with the tube rupture simulation test data. 2. The conditions for overheating by the high temperature reaction were determined by use of the SWAT-3 experimental data. The realistic local heating conditions (reaction zone temperature and related heat transfer conditions) for the sodium-water reaction were proposed as the cosine-shaped temperature profile. 3. For the cooling effects inside of target tubes, LWR's studies of critical heat flux (CHF) and post-CHF heat transfer correlations have been examined and considered in the model. 4. The model has been validated with experimental data obtained by SWAT-3 and LLTR. The results were satisfactory with conservatism. The PFR superheater leak event in 1987 was studied, and the cause of event and the effectiveness of the improvement after the leak event could be identified by the analysis. 5. The model has been applied to the Monju SG studies. It is revealed consequently that no tube failure occurs in 100%, 40%, and 10% water flow operating conditions when an initial leak is detected by the cover gas pressure detection system. (author)

Fretting-wear characteristics of steam generator tubes contacting with foreign object

International Nuclear Information System (INIS)

Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

2003-01-01

Fretting-wear characteristics of steam generator tubes contacting with foreign object has been investigated in this study. The operating steam generator shell-side flow field conditions are obtained from three-dimensional steam generator flow calculation using a well-validated steam generator thermal-hydraulic analysis computer code. Modal analyses are performed for the finite element modelings of tubes to get the natural frequency, corresponding mode shape and participation factor. The wear rate of a steam generator tube caused by foreign object is calculated using the Archard formula and the remaining life of the tube is predicted. In addition, the effects of internal pressure and flow velocity on the remaining life of the tube are discussed in this paper

STEAM GENERATOR TUBE INTEGRITY ANALYSIS OF A TOTAL LOSS OF ALL HEAT SINKS ACCIDENT FOR WOLSONG NPP UNIT 1

Directory of Open Access Journals (Sweden)

HEOK-SOON LIM

2014-02-01

Full Text Available A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS and the steam generator (SG secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident.

Steam Generator Tube Integrity Analysis of A Total Loss of all Heat Sinks Accident for Wolsong NPP Unit 1

Energy Technology Data Exchange (ETDEWEB)

Lim, Heoksoon; Song, Taeyoung; Chi, Moongoo [Korea Htydro and Nuclear Power Co., Ltd., Daejeon (Korea, Republic of); Kim, Seoungrae [Nuclear Engineering Service and Solution, Daejeon (Korea, Republic of)

2014-02-15

A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV) become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS) and the steam generator (SG) secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident.

Steam Generator Tube Integrity Analysis of A Total Loss of all Heat Sinks Accident for Wolsong NPP Unit 1

International Nuclear Information System (INIS)

Lim, Heoksoon; Song, Taeyoung; Chi, Moongoo; Kim, Seoungrae

2014-01-01

A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV) become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS) and the steam generator (SG) secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident

Impulse generation by detonation tubes

Science.gov (United States)

Cooper, Marcia Ann

Impulse generation with gaseous detonation requires conversion of chemical energy into mechanical energy. This conversion process is well understood in rocket engines where the high pressure combustion products expand through a nozzle generating high velocity exhaust gases. The propulsion community is now focusing on advanced concepts that utilize non-traditional forms of combustion like detonation. Such a device is called a pulse detonation engine in which laboratory tests have proven that thrust can be achieved through continuous cyclic operation. Because of poor performance of straight detonation tubes compared to conventional propulsion systems and the success of using nozzles on rocket engines, the effect of nozzles on detonation tubes is being investigated. Although previous studies of detonation tube nozzles have suggested substantial benefits, up to now there has been no systematic investigations over a range of operating conditions and nozzle configurations. As a result, no models predicting the impulse when nozzles are used exist. This lack of data has severely limited the development and evaluation of models and simulations of nozzles on pulse detonation engines. The first experimental investigation measuring impulse by gaseous detonation in plain tubes and tubes with nozzles operating in varying environment pressures is presented. Converging, diverging, and converging-diverging nozzles were tested to determine the effect of divergence angle, nozzle length, and volumetric fill fraction on impulse. The largest increases in specific impulse, 72% at an environment pressure of 100 kPa and 43% at an environment pressure of 1.4 kPa, were measured with the largest diverging nozzle tested that had a 12° half angle and was 0.6 m long. Two regimes of nozzle operation that depend on the environment pressure are responsible for these increases and were first observed from these data. To augment this experimental investigation, all data in the literature regarding

Neutron generator tube ion source control

International Nuclear Information System (INIS)

Bridges, J.R.

1982-01-01

A system is claimed for controlling the output of a neutron generator tube of the deuterium-tritium accelerator type and having an ion source to produce sharply defined pulses of neutrons for well logging use. It comprises: means for inputting a relatively low voltage input control pulse having a leading edge and a trailing edge; means, responsive to the input control pulse, for producing a relatively high voltage ion source voltage pulse after receipt of the input pulse; and means, responsive to the input control pulse, for quenching, after receipt of the input pulse, the ion source control pulse, thereby providing a sharply time defined neutron output from the generator tube

High temperature deformation behavior of gradually pressurized zircaloy-4 tubes

International Nuclear Information System (INIS)

Suzuki, Motoye

1982-03-01

In order to obtain preliminary perspectives on fuel cladding deformation behavior under changing temperature and pressure conditions in a hypothetical loss-of-coolant accident of PWR, a Zircaloy-4 tube burst test was conducted in both air and 99.97% Ar atomospheres. The tubes were directly heated by AC-current and maintained at various temperatures, and pressurized gradually until rupture occurred. Rupture circumferential strains were generally larger in Ar gas than in air and attained a maximum around 1100 K in both atmospheres. Some tube tested in air produced axially-extended long balloons, which proved not to be explained by such properties or ideas as effect of cooling on strain rate, superplasticity, geometrical plastic instability and stresses generated by surface oxide layer. A cause of the long balloon may be obtained in the anisotropy of the material structure. But even a qualitative analysis based on this property can not be made due to insufficient data of the anisotropy. (author)

Maintenance and plugging technology for CANDU steam generator tubing

International Nuclear Information System (INIS)

Prince, J.; Nicholson, A.; Hare, J.; McGoey, L.; Stafford, T.; Gowthorpe, P.

2006-01-01

In order to keep aging steam generators in service and to successfully manage the life of these critical components, the capability must exist to perform tube plugging and other complex maintenance activities in-situ. In the early days of CANDU steam generator operation, the only option was to perform these activities manually, which had inherent safety and quality risks. The challenge was to be able to perform these activities remotely thus eliminating some of the confined space and radiological exposure risks. The additional challenge was to develop equipment and techniques which would result in significantly improved quality, particularly for the completed plug welds which would be returned to service. Over the past fifteen years, this technology has matured and has produced remarkable results in field application. Some 14000 tube plugs have been successfully installed to date using automated plugging techniques. This paper presents an overview of the development of techniques available to utilities for steam generator tube plugging as well as some highlights of other steam generator tube maintenance activities such as primary side tube removal and tube end damage repair. Aspects covered in the paper include plug and procedure development, automated equipment and manipulators for tool deployment, process controls and personnel requirements. Recently, the steam generator tube plugging performed by OPG has been incorporated into a formal quality program under the requirements of ASME NCA 4000. An overview of the quality program will be presented and details of some of the important aspects of the quality program will be discussed. (author)

WWER-1000/320 steam generator collector rupture. Radiological consequences

Energy Technology Data Exchange (ETDEWEB)

Ivanova, A; Sartmadzhiev, A; Balabanov, E [Energoproekt, Sofia (Bulgaria)

1996-12-31

A model describing a hypothetical accident with direct release of primary coolant to the atmosphere is proposed. Cover lifting of the primary collector due to a rupture of the fixing bolts leads to a coolant release. The initial and boundary conditions of the accident scenario have been selected to provide for the most unfavorable conditions. The total release of primary coolant during the first 15 min of transient are estimated to 50.8 tons, of these 48.5 t with the initial activity in the primary coolant circuit. Without evacuation or sheltering, after 7 days of exposure, the expected dose at the boundary of the restricted zone is 0.0182 Sv for the whole body and 0.184 Sv for the thyroid gland. The effective equivalent dose on the site would be 0.0521 Sv. As a result of the analysis it is concluded that the steam generator collector rupture is not jeopardizing the core heat removal even with a minimum configuration of ECCS as the cooling is accomplished through the steam generators. The radiological consequences of the accident would be relatively small if an emergency procedure is applied at the 15-th minute of the transient. 1 ref.

Recent developments in plugging of steam generator tubes

International Nuclear Information System (INIS)

Buhay, S.; Abucay, R.C.

1995-01-01

Mechanical Plugging capability has been developed for Bruce Nuclear Generating Station (BNGS) steam generator (SG) tubes and Darlington Nuclear Generating Station (DNGS) SG tubes and tubesheet holes. The plug concept was a modified ABB/Combustion Engineering Inconel 690 plug with a nickel band, rolled into the tube or tubesheet hole from the primary side of the tubesheet. The qualification program included analytical justification of the plug body and experimental testing to verify the leak tightness of the rolled joint under conditions which meet or exceed all service or design requirements. Tools and procedures were developed and tested for manual and remote/robotic installation and removal of the mechanical plugs. Additionally, tools and procedures were developed to plug tubes/tubesheet holes at DNGS in the event the steam generator is recalled to service to act as a heat sink. A crew of Ontario Hydro personnel were trained and qualified for the installation of mechanical plugs for permanent and recall applications. During the DNGS Unit 4 spring 1995 outage, 6 tubes were plugged and the 'Recall Plugging Capability' was deployed and ready for use during a primary side SG tube removal. The mechanical plugs were installed manually with a typical 3 minute/plug in-bowl duration time with an average radiation dose of 12.5 mrem per plug. This compares favourably with manual plug welding during the same outage in the same SG bowl at approximately 15-30 minutes/plug in-bowl duration with an average radiation dose of 117 mrem/plug. (author)

Dryout in sodium-heated helically-coiled steam generator tubes

International Nuclear Information System (INIS)

Tomita, Y.; Kosugi, T.; Kubota, J.; Nakajima, K.; Tsuchiya, T.

1984-01-01

Experimental research on the dryout phenomenon in sodium heated, helically coiled steam generator tubes was carried out. The fluctuation of the tube wall temperature caused by dryout was measured with thermocouples installed in the center of the tube wall. Empirical correlations of dryout quality were developed as functions of critical heat flux, water mass velocity and saturation pressure. These correlations confirmed that the design criterion of the MONJU steam generator was reasonable. (author)

Characteristics of U-tube assembly design for CANDU 6 type steam generators

International Nuclear Information System (INIS)

Park, Jun Su; Jeong, Seung Ha

1996-06-01

Since the first operation of nuclear steam generator early 1960s, its performance requirements have been met but the steam generator problems have been met but the steam generator problems have been major cause of reducing the operational reliability, plant safety and availability. U-tube assembly of steam generator forms the primary system pressure boundary of the plant and have experienced several types of tube degradation problems. Tube failure and leakage resulting from the degradation will cause radioactive contamination of secondary system by the primary coolant, and this may lead to unplanned plant outages and costly repair operations such as tube plugging or steam generator replacement. For the case of steam generators for heavy water reactors, e.g. Wolsong 2, 3, and 4 NPP, a high cost of heavy water will be imposed additionally. During the plant operation, steam generator tubes can potentially be subject to adverse environmental conditions which will cause damages to U-tube assembly. Types of the damage depend upon the combined effects of design factors, materials and chemical environment of steam generator, and they are the pure water stress corrosion cracking, intergranular attack, pitting, wastage, denting, fretting and fatigue, etc. In this report, a comprehensive review of major design factors of recirculating steam generators has been performed against the potential tube damages. Then the design characteristics of CANDU-type Wolsong steam generator were investigated in detail, including tube material, thermalhydraulic aspects, tube-to-tubesheet joint, tube supports, water chemistry and sludge management. 9 tabs., 18 figs., 38 refs. (Author) .new

A Flue Gas Tube for Thermoelectric Generator

DEFF Research Database (Denmark)

2013-01-01

The invention relates to a flue gas tube (FGT) (1) for generation of thermoelectric power having thermoelectric elements (8) that are integrated in the tube. The FTG may be used in combined heat and power (CHP) system (13) to produce directly electricity from waste heat from, e.g. a biomass boiler...

Evaluation of steam generator tube integrity during earthquakes

Energy Technology Data Exchange (ETDEWEB)

Kusakabe, Takaya; Kodama, Toshio [Mitsubishi Heavy Industries Ltd., Kobe (Japan). Kobe Shipyard and Machinery Works; Takamatsu, Hiroshi; Matsunaga, Tomoya

1999-07-01

This report shows an experimental study on the strength of PWR steam generator (SG) tubes with various defects under cyclic loads which simulate earthquakes. The tests were done using same SG tubing as actual plants with axial and circumferential defects with various length and depth. In the tests, straight tubes were loaded with cyclic bending moments to simulate earthquake waves and number of load cycles at which tube leak started or tube burst was counted. The test results showed that even tubes with very long crack made by EDM more than 80% depth could stand the maximum earthquake, and tubes with corrosion crack were far stronger than those. Thus the integrity of SG tubes with minute potential defects was demonstrated. (author)

Fracture toughness determination in steam generator tubes

International Nuclear Information System (INIS)

Bergant M; Yawny, A; Perez Ipina, J

2012-01-01

The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

Cellular response of healing tissue to DegraPol tube implantation in rabbit Achilles tendon rupture repair: an in vivo histomorphometric study.

Science.gov (United States)

Buschmann, Johanna; Meier-Bürgisser, Gabriella; Bonavoglia, Eliana; Neuenschwander, Peter; Milleret, Vincent; Giovanoli, Pietro; Calcagni, Maurizio

2013-05-01

In tendon rupture repair, improvements such as higher primary repair strength, anti-adhesion and accelerated healing are needed. We developed a potential carrier system of an electrospun DegraPol tube, which was tightly implanted around a transected and conventionally sutured rabbit Achilles tendon. Histomorphometric analysis of the tendon tissue 12 weeks postoperation showed that the tenocyte density, tenocyte morphology and number of inflammation zones were statistically equivalent, whether or not DegraPol tube was implanted; only the collagen fibres were slightly less parallelly orientated in the tube-treated case. Comparison of rabbits that were operated on both hind legs with ones that were operated on only one hind leg showed that there were significantly more inflammation zones in the two-leg cases compared to the one-leg cases, while the implantation of a DegraPol tube had no such adverse effects. These findings are a prerequisite for using DegraPol tube as a carrier system for growth factors, cytokines or stem cells in order to accelerate the healing process of tendon tissue. Copyright © 2012 John Wiley & Sons, Ltd.

Testing and analysis of tube voltage and tube current in the radiation generator for mammography

International Nuclear Information System (INIS)

Jung, Hong Ryang; Hong, Dong Hee; Han, Beom Hui

2014-01-01

Breast shooting performance management and quality control of the generator is applied to the amount of current IEC(International Electrotechnical Commission) 60601-2-45 tube voltage and tube current are based on standards that were proposed in the analysis of the test results were as follows. Tube voltage according to the value of the standard deviation by year of manufacture from 2001 to 2010 as a 42-3.15 showed the most significant, according to the year of manufacture by tube amperage value of the standard deviation to 6.38 in the pre-2000 showed the most significant , manufactured after 2011 the standard deviation of the devices, the PAE(Percent Average Error) was relatively low. This latest generation device was manufactured in the breast of the tube voltage and tube diagnosed shooting the correct amount of current to maintain the performance that can be seen. The results of this study as the basis for radiography diagnosed breast caused by using the device's performance and maintain quality control, so the current Food and Drug Administration 'about the safety of diagnostic radiation generator rule' specified in the test cycle during three years of self-inspection radiation on a radiation generating device ensure safety and performance of the device using a coherent X-ray(constancy) by two ultimately able to keep the radiation dose to the public to reduce the expected effect is expected

Initial Experience with Computed Tomography and Fluoroscopically Guided Placement of Push-Type Gastrostomy Tubes Using a Rupture-Free Balloon Catheter

International Nuclear Information System (INIS)

Fujita, Takeshi; Tanabe, Masahiro; Yamatogi, Shigenari; Shimizu, Kensaku; Matsunaga, Naofumi

2011-01-01

The purpose of this study was to evaluate the safety and feasibility of percutaneous radiologic gastrostomy placement of push-type gastrostomy tubes using a rupture-free balloon (RFB) catheter under computed tomography (CT) and fluoroscopic guidance. A total of 35 patients (23 men and 12 women; age range 57–93 years [mean 71.7]) underwent percutaneous CT and fluoroscopically guided gastrostomy placement of a push-type gastrostomy tube using an RFB catheter between April 2005 and July 2008. Technical success, procedure duration, and complications were analyzed. Percutaneous radiologic gastrostomy placement was considered technically successful in all patients. The median procedure time was 39 ± 13 (SD) min (range 24–78). The average follow-up time interval was 103 days (range 7–812). No major complications related to the procedure were encountered. No tubes failed because of blockage, and neither tube dislodgement nor intraperitoneal leakage occurred during the follow-up period. The investigators conclude that percutaneous CT and fluoroscopically guided gastrostomy placement with push-type tubes using an RFB catheter is a safe and effective means of gastric feeding when performed by radiologists.

Assesment of integrity of WWER steam generator tubes

International Nuclear Information System (INIS)

Splichal, K.; Brozova, A.; Zdarek, J.

1992-01-01

Full text: The leak rates measurement project was held to give experimental data enabling the Czechoslovak Atomic Agency Inspection to decree the change in the Technical Specification allowable limit of steam generator activity release on secondary side. The WWER types of nuclear power plants in Czechoslovakia have horizontal steam generators. The tubes studying in frame of the project belong to steam generator WWER- 440 type, the diameter of tube is 16 mm, the wall thickness 1.4 mm. The subject of the project was the measurement of service leak rates of typical in service cracks. Secondary side stress corrosion cracks were determined as the typical crack created in service condition. These cracks were prepared in tubes artificially by exposition in chloride environment accompanied by an internal stress. The experimental device consisted of a pressure vessel connected with pressure water loop, a cooling vessel for leakage medium and a measuring vessel. The leak rates were determined as a slope of plots the leakage volume - time. Inside the pressure vessel the steam generator operation environment was simulated. It means: primary side of tube 12.5 MPa, Z90 deg. C, secondary side -4.6MPa, 250 deg. C, water service quality. We observed reduce of leak rate in course of time in each experiment. We suppose the tubes were stopped up by deposits formed in manufacturing of crack and in experiment. Our opinion has been proved by fractography. Project results in recommendation for in service leak rate limit based on safety factors with respect to critical crack lengths and for determination of tube plugging criteria. (author)

Study on antioxidant experiment on forged steel tube sheet and tube hole for steam generator

International Nuclear Information System (INIS)

Zong Hai; Wang Detai; Ding Yang

2012-01-01

Antioxidant experiment on forged steel tube sheet and tube hole for steam generator was studied and the influence of different simulated heat treatments on the antioxidant performance of tube sheet and tube hole was made. The influence of different antioxidant methods on the size of tube hole was drawn. Furthermore, the change of size and weight of 18MnD5 forged steel tube sheet on the condition of different simulated heat treatments was also studied. The analytical results have proved reference information for the use of 18MnD5 material and for key processes of processing tube hole and wearing and expanding U-style tube. (authors)

Evaluation on mechanical and corrosion properties of steam generator tubing materials

International Nuclear Information System (INIS)

Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung

1998-06-01

Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials

Evaluation on mechanical and corrosion properties of steam generator tubing materials

Energy Technology Data Exchange (ETDEWEB)

Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

1998-06-15

Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials.

Structural integrity assessment of steam generator tubes deteriorated through primary water stress corrosion cracking in transition region of tube expansion

International Nuclear Information System (INIS)

Silveira, Helvecio Carlos Klinke da

2002-01-01

In PWR plants, steam generator tube degradation has been one of the most important economical concerns, besides causing operational safety problems. In this work, a survey of steam generator tube degradation modes is done. Degradation mechanisms and influence factors are introduced and discussed. The importance of stress corrosion cracking, especially in transition region of tube expansion zone, is underlined. The actual steam generator tube plugging criteria are conservative. Proposed alternative criteria are introduced and discussed. Distinction is done to structural integrity assessment of defective tubes. Real data of tube defect indications of axial cracks in expansion transition zone due to primary water stress corrosion cracking are used in analysis. Results allow discussing application aspects of deterministic and probabilistic criteria on structural integrity assessment of tubes with defect indications. Applied models are specifics, but the application of concept may be extended to other steam generator tube degradation modes. (author)

Considerations in selecting tubing materials for CANDU steam generators

International Nuclear Information System (INIS)

Hemmings, R.L.

1978-01-01

Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

TRAC analysis of steam-generator overfill transients for TMI-1

International Nuclear Information System (INIS)

Bassett, B.

1983-01-01

A reactor safety issue concerning the overfilling of once-through steam generators leading to combined primary/secondary blowdown has been raised recently. A series of six calculations, performed with the LWR best-estimate code, TRAC-PD2, on a Babcock and Wilcox Plant (TMI-1), was performed to investigate this safety issue. The base calculation assumed runaway main feedwater to one steam generator causing it to overfill and to break the main steam line. Four additional calculations build onto the base case with combinations of a pump-seal failure, a steam-generator tube rupture, and the pilot-operated relief valve not reseating. A sixth calculation involved only the rupture of a single steam-generator tube. The results of these analyses indicate that for the transients investigated, the emergency cooling system provided an adequate make-up coolant flow to mitigate the accidents

CANDU steam generator tubing material service experience and allied development

International Nuclear Information System (INIS)

Hart, A.E.; Lesurf, J.E.

1976-01-01

This paper covers the following aspects for the tube materials in CANDU-PHW steam generators: inservice performance with respect to tube leaks and coolant activity attributable to boiler tube corrosion, selection of tube materials for use with non-boiling and boiling primary coolants, supporting development on corrosion, vibration, fretting wear, tube inspection, leak detection and plugging of defective tubes. (author)

Plugging criteria for steam generator tubes with axial cracks near tube support plates

International Nuclear Information System (INIS)

Mattar Neto, Miguel

2000-01-01

Stress corrosion cracking with intergranular attack occurs on the secondary side of steam generator (SG) tubes where impurities concentrate due to boiling under restricted flow conditions. In the most of cases, it can be called ODSCC (Outer Diameter Stress Corrosion Cracking). The typical locations are areas near support plates, in sludge piles and at top of tubesheet crevices. Though it can also occur on free spans under the relatively thin deposits that build up on the tube surfaces. ODSCC near tube plate supports have been the cause of plugging of many tubes. Thus, studies on SG tubes plugging criteria related to this degradation mechanism are presented in this paper. Th purpose is to avoid unnecessary tube plugging from either safety or reliability standpoint. Based on these studies some conclusions on the plugging criteria and on the difficulties to apply them are addressed. (author)

Decontamination of Steam Generator tube using Abrasive Blasting Technology

International Nuclear Information System (INIS)

Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

2010-01-01

As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

The temperature dependence of the tensile properties of thermally treated Alloy 690 tubing

International Nuclear Information System (INIS)

Harrod, D.L.; Gold, R.E.; Larsson, B.; Bjoerkman, G.

1992-01-01

Tensile tests were run in air on full tube cross-sections of 22.23 mm OD by 1.27 mm wall thickness Alloy 690 steam generator production tubes from ten (10) heats of material at eight (8) temperatures between room temperature and 760 degrees C. The tubing was manufactured to specification requirements consistent with the EPRI guidelines for Alloy 690 tubing. The room temperature stress-strain curves are described quite well by the Voce equation. Ductile fracture by dimpled rupture was observed at all test temperatures. The elevated temperature tensile properties are compared with design data given in the ASME Code

Formation of a cavitation cluster in the vicinity of a quasi-empty rupture

Science.gov (United States)

Bol'shakova, E. S.; Kedrinskiy, V. K.

2017-09-01

The presentation deals with one of the experimental and numerical models of a quasi-empty rupture in the magma melt. This rupture is formed in the liquid layer of a distilled cavitating fluid under shock loading within the framework of the problem formulation with a small electromagnetic hydrodynamic shock tube. It is demonstrated that the rupture is shaped as a spherical segment, which retains its topology during the entire process of its evolution and collapsing. The dynamic behavior of the quasi-empty rupture is analyzed, and the growth of cavitating nuclei in the form of the boundary layer near the entire rupture interface is found. It is shown that rupture implosion is accompanied by the transformation of the bubble boundary layer to a cavitating cluster, which takes the form of a ring-shaped vortex floating upward to the free surface of the liquid layer. A p-κ mathematical model is formulated, and calculations are performed to investigate the implosion of a quasi-empty spherical cavity in the cavitating liquid, generation of a shock wave by this cavity, and dynamics of the bubble density growth in the cavitating cluster by five orders of magnitude.

Vibration and wear prediction for steam generator tubes: Final report

International Nuclear Information System (INIS)

Rao, M.S.M.; Gupta, G.D.; Eisinger, F.L.

1988-06-01

As part of the overall EPRI program to develop a mechanistic model for tube fretting and wear prediction, Foster Wheeler Development Corporation undertook the responsibility of developing analytical models to predict structural response and wear in a multispan tube. The project objective was to develop the analytical capability to simulate the time-dependent motion of a multispan steam generator tube in the presence of the clearance gaps at each tube baffle or support. The models developed were to simulate nonlinear tube-to-tube support interaction by determining the impact force, the sliding distance, and the resultant tube wear. Other objectives of the project included: validate the models by comparing the analytical results with the EPRI tests done at Combustion Engineering (C-E) on single multispan tubes; test the models for simulating the U-bend region of the steam generator tube, including the antivibration bars; and develop simplified methods to treat the nonlinear dynamic problem of a multispan tube so that computing costs could be minimized. 15 refs., 53 figs., 27 tabs

Numerical and Experimental Study on a Model Draft Tube with Vortex Generators

Directory of Open Access Journals (Sweden)

Tian Xiaoqing

2013-01-01

Full Text Available A model water turbine draft tube containing vortex generators (VG was studied. Numerical simulations were performed to investigate 55 design variations of the vortex generators in a draft tube. After analyzing the shapes of streamlines and velocity distributions in the tube and comparing static pressure recovery coefficients (SPRC in different design variations, an optimum vortex generator layout, which can raise SPRC of the draft tube by 4.8 percent, was found. To verify the effectiveness of the vortex generator application, a series of experiments were carried out. The results show that by choosing optimal vortex generator parameters, such as the installation type, installation position, blade-to-blade distance, and blade inclination angle, the draft tube equipped vortex generators can effectively raise their SPRC andworking stability.

Analysis of tube vibrations in D-4 steam generator

International Nuclear Information System (INIS)

Mavko, B.; Peterlin, G.; Boltezar, M.

1983-01-01

Accelerometer data for the most exposed tube in steam generator D-4 were recorded on magnetic tape. Procedures for calculations of the most characteristic parameters were prepared for spectral analyzer on SD 360. Parameters which most satisfactorily describe the vibrations are power spectral densities peak to peak acceleration volume and root mean square displacement. Computer program was written to calculate the natural frequencies of a multispaned tube. Procedures and the computer program will be used for independent analysis of tube vibrations in Krsko D-4 type steam generator. (author)

Experimental study of tube/support impact forces in multi-span PWR steam generator tubes

International Nuclear Information System (INIS)

Axisa, F.; Desseaux, A.; Gibert, R.J.

1984-12-01

The vibro-impact response of a straight part of a steam generator tube is investigated experimentally and using numerical simulation with the aim to relate tube overall dynamics with excitation and tube-support clearance. Configuration studied here corresponds to the tube being excited in only one direction at its first resonance presenting an antinode of vibration at the impacted support. Tests show namely that midspan displacement of tube is almost proportional to excitation level and clearance. Impact forces averaged over a cycle of vibration are almost proportional to excitation and poorly dependent on clearance. Results of numerical simulation are in fairly good agreement with test results

Study of the consequences of the rupture of a pressure tube in the tank of a gas-cooled, heavy-water moderated reactor

International Nuclear Information System (INIS)

Hareux, F.; Roche, R.; Vrillon, B.

1964-01-01

Bursting of a pressure tube in the tank of a heavy water moderated-gas cooled reactor is an accident which has been studied experimentally about EL-4. A first test (scale 1) having shown that the burst of a tube does not cause the rupture of adjacent tubes, tests on the tank resistance have been undertaken with a very reduced scale model (1 to 10). It has been found that the tank can endure many bursts of tube without any important deformation. Transient pressure in the tank is an oscillatory weakened wave, the maximum of which (pressure peak) has been the object of a particular experimental study. It appears that the most important parameters which affect the pressure peak are; the pressure of the gas included in the bursting pressure tube, the volume of this gas, the mass of air included in the tank and the nature of the gas. A general method to calculate the pressure peak value in reactor tanks has been elaborated by direct application of experimental data. (authors) [fr

Failure evaluation on a high-strength alloy SA213-T91 super heater tube of a power generation

Energy Technology Data Exchange (ETDEWEB)

Ahmad, J.; Purbolaksono, J.; Beng, L.C.; Ahmad, A. [University of Tenaga Nas, Kajang (Malaysia). Dept. of Mechanical Engineering

2010-07-01

This article presents failure investigation on a high-strength alloy SA213-T91 superheater tube. This failure is the first occurrence involving the material in Kapar Power Station Malaysia. The investigation includes visual inspections, hardness measurements, and microscopic examinations. The failed super-heater tube shows a wide open rupture with thin and blunt edges. Hardness readings on all the as-received tubes are used for estimating the operating metal temperature of the super-heater tubes. Microstructures of the failed tube show numerous creep cavities consisting of individual pores and chain of pores which form micro-and macro-cracks. The findings confirmed that the super-heater tube is failed by short-term overheating. Higher temperatures of the flue gas due to the inconsistent feeding of pulverized fuels into the burner is identified to cause overheating of the failed tube.

Integrity Analysis of Damaged Steam Generator Tubes

International Nuclear Information System (INIS)

Stanic, D.

1998-01-01

Variety of degradation mechanisms affecting steam generator tubes makes steam generators as one of the critical components in the nuclear power plants. Depending of their nature, degradation mechanisms cause different types of damages. It requires performance of extensive integrity analysis in order to access various conditions of crack behavior under operating and accidental conditions. Development and application of advanced eddy current techniques for steam generator examination provide good characterization of found damages. Damage characteristics (shape, orientation and dimensions) may be defined and used for further evaluation of damage influence on tube integrity. In comparison with experimental and analytical methods, numerical methods are also efficient tools for integrity assessment. Application of finite element methods provides relatively simple modeling of different type of damages and simulation of various operating conditions. The stress and strain analysis may be performed for elastic and elasto-plastic state with good ability for visual presentation of results. Furthermore, the fracture mechanics parameters may be calculated. Results obtained by numerical analysis supplemented with experimental results are the base for definition of alternative plugging criteria which may significantly reduce the number of plugged tubes. (author)

Failures of fine tubes of steam generators and the essential defects

International Nuclear Information System (INIS)

Kawano, Shinji; Ebisawa, Toru; Sato, Susumu.

1976-01-01

Light water reactors were sold to Japan as their economy and safety have been established, but the average availability of 11 reactors in Japan during 7 year operation is only 53%, and it is being proved that there are questions in the safety and economy. In this report, the failures of fine tubes of steam generators are discussed from the standpoint of the corrosion of materials. First, the functions and construction of the fine tubes of steam generators in PWRs are explained. The failures of the fine tubes of steam generators became frequent since the beginning of 1970s as large capacity nuclear power stations have started the operation. When the fine tubes are pierced with holes during operation and the radioactivity in primary coolant leaks into secondary coolant, it is detected with radioactivity monitors. In order to find out the broken tubes, eddy current flaw detectors are used, and the tubes on which flaws were detected we plugged by explosion welding. In these works, many manual operations are included, and the radiation exposure of workers and the difficulties in the operations are the problems. The cases of the tube failures in Japan and foreign countries, the causes and the countermeasures are described. Chemical corrosion, thermal stress cycle, shaving off due to eddy flow, and stress corrosion are the probable causes. The safety of steam generators is essentially in extremely poor state. The seriousness of the tube failures in steam generators is emphasized. (Kako, I.)

Implementation status of performance demonstration program for steam generator tubing analysts in Korea

International Nuclear Information System (INIS)

Cho, Chan Hee; Lee, Hee Jong; Yoo, Hyun Ju; Nam, Min Woo; Hong, Sung Yull

2013-01-01

Some essential components in nuclear power plants are periodically inspected using non destructive examinations, for example ultrasonic, eddy current and radiographic examinations, in order to determine their integrity. These components include nuclear power plant items such as vessels, containments, piping systems, pumps, valves, tubes and core support structure. Steam generator tubes have an important safety role because they constitute one of the primary barriers between the radioactive and non radioactive sides of the nuclear power plant. There is potential that if a tube bursts while a plant is operating, radioactivity from the primary coolant system could escape directly to the atmosphere. Therefore, in service inspections are critical in maintaining steam generator tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due to its high inspection speed and flaw detectability on non magnetic tubes. However, it is not easy to analyze correctly eddy current signals because they are influenced by many factors. Therefore, the performance of eddy current data analysts for steam generator tubing should be demonstrated comprehensively. In Korea, the performance of steam generator tubing analysts has been demonstrated using the Qualified Data Analyst program. This paper describes the performance demonstration program for steam generator tubing analysts and its implementation results in Korea. The pass rate of domestic analysts for this program was 71.4%

Implementation status of performance demonstration program for steam generator tubing analysts in Korea

Energy Technology Data Exchange (ETDEWEB)

Cho, Chan Hee; Lee, Hee Jong; Yoo, Hyun Ju; Nam, Min Woo [KHNP Central Research Institute, Daejeon (Korea, Republic of); Hong, Sung Yull [Yeungnam Univ., Gyeongsan (Korea, Republic of)

2013-02-15

Some essential components in nuclear power plants are periodically inspected using non destructive examinations, for example ultrasonic, eddy current and radiographic examinations, in order to determine their integrity. These components include nuclear power plant items such as vessels, containments, piping systems, pumps, valves, tubes and core support structure. Steam generator tubes have an important safety role because they constitute one of the primary barriers between the radioactive and non radioactive sides of the nuclear power plant. There is potential that if a tube bursts while a plant is operating, radioactivity from the primary coolant system could escape directly to the atmosphere. Therefore, in service inspections are critical in maintaining steam generator tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due to its high inspection speed and flaw detectability on non magnetic tubes. However, it is not easy to analyze correctly eddy current signals because they are influenced by many factors. Therefore, the performance of eddy current data analysts for steam generator tubing should be demonstrated comprehensively. In Korea, the performance of steam generator tubing analysts has been demonstrated using the Qualified Data Analyst program. This paper describes the performance demonstration program for steam generator tubing analysts and its implementation results in Korea. The pass rate of domestic analysts for this program was 71.4%.

Estimation of residual life of boiler tubes using steamside oxide scale thickness

International Nuclear Information System (INIS)

Vikrant, K.S.N.; Ramareddy, G.V.; Pavan, A.H.V.; Singh, Kulvir

2013-01-01

In thermal power plants, remaining-life-estimation of boiler tubes is required at regular intervals for a safer and a better functionality of boilers. In this paper, a new method is proposed for the residual life estimation of service exposed boiler tubes using Non-Destructive Ultrasonic Oxide scale thickness measurements, average metal temperature and creep master curve. While steady state conduction heat transfer equations are solved to calculate the average metal temperature, creep master curve is generated from short term stress rupture data of rupture life less than 5000 h on a virgin material. In the present study, the residual life of T22 (2.25Cr-1Mo) service exposed Platen Superheater tube is estimated using two master creep curves, i.e. Larson-Miller Parametric (LMP) method of standard ASME T22 creep data and Wilshire approach of short term stress rupture data of T22. As the residual life is calculated from fundamental conduction heat transfer theory and creep rupture data, the proposed method can be applied for different grades of boiler materials. -- Highlights: ► Residual life is calculated from non-destructive oxide scale thickness, creep master curve and average metal temperature. ► A new method is proposed for calculating residual life using above parameters and from conduction heat transfer principles. ► The method can be applied to different boiler grades for estimating residual life and hence the method is generic

Fretting wear damage of steam generator tubes and its prediction modeling

International Nuclear Information System (INIS)

Che Honglong; Lei Mingkai

2013-01-01

The steam generator is the key equipment used for the energy transition in nuclear power plant. Since the high-temperature and high-pressure fluid flows with high speed, the steam generator tubes will be excited and vibrate, leading to the tremendous fretting wear problem on the tubes, sometimes even leading to tube cracking. This paper introduces typical fretting wear cases, the result of corresponding simulation wear experiment and damage mechanism which combining mechanical wear and erosion-corrosion. Work rate model could give a reasonable life prediction about the steam generator tube, and this predictive model has been used in nuclear power plant safety assessment. (authors)

Reliability of eddy current examination of steam generator tubes

International Nuclear Information System (INIS)

Birks, A.S.; Ferris, R.H.; Doctor, P.G.; Clark, R.A.; Spanner, G.E.

1985-04-01

A unique study of nondestructive examination reliability is underway at the Pacific Northwest Laboratory under US Nuclear Regulatory Commission sponsorship. Project participants include the Electric Power Research Institute and consortiums from France, Italy, and Japan. This study group has conducted a series of NDE examinations of tubes from a retired-from-service steam generator, using commercially available multifrequency eddy current equipment and ASME procedures. The examination results have been analyzed to identify factors contributing to variations in NDE inspection findings. The reliability of these examinations will then be validated by destructive analyses of the steam generator tubes. The program is expected to contribute to development of a model for steam generator inservice inspection sampling plans and inspection periods, as well as to improved regulatory guidelines for tube plugging

Material reliability of Ni alloy electrodeposition for steam generator tube repair

International Nuclear Information System (INIS)

Kim, Dong Jin; Kim, Myong Jin; Kim, Joung Soo; Kim, Hong Pyo

2007-01-01

Due to the occasional occurrences of Stress Corrosion Cracking (SCC) in steam generator tubing (Alloy 600), degraded tubes are removed from service by plugging or are repaired for re-use. Since electrodeposition inside a tube dose not entail parent tube deformation, residual stress in the tube can be minimized. In this work, tube restoration via electrodeposition inside a steam generator tubing was performed after developing the following: an anode probe to be installed inside a tube, a degreasing condition to remove dirt and grease, an activation condition for surface oxide elimination, a tightly adhered strike layer forming condition between the electroforming layer and the Alloy 600 tube, and the condition for an electroforming layer. The reliability of the electrodeposited material, with a variation of material properties, was evaluated as a function of the electrodeposit position in the vertical direction of a tube using the developed anode. It has been noted that the variation of the material properties along the electrodeposit length was acceptable in a process margin. To improve the reliability of a material property, the causes of the variation occurrence were presumed, and an attempt to minimize the variation has been made. A Ni alloy electrodeposition process is suggested as a Primary Water Stress Corrosion Cracking (PWSCC) mitigation method for various components, including steam generator tubes. The Ni alloy electrodeposit formed inside a tube by using the installed assembly shows proper material properties as well as an excellent SCC resistance

Current Status on the Development of a Double Wall Tube Steam Generator

Energy Technology Data Exchange (ETDEWEB)

Nam, Ho Yun; Choi, Byoung Hae; Kim, Jong Man; Kim, Byung Ho

2007-12-15

A fast reactor, which uses sodium as a coolant, has a lot of merits as a next generation nuclear reactor. However, the possibility of a sodium-water reaction occurrence hinders the commercialization of this reactor. As one way to improve the reliability of a steam generator, a double-wall tube steam generator is being developed in GEN-4 program. In this report, the current state of the technical developments for a double-wall tube steam generator are reviewed and a future plan for the development of a double-wall tube steam generator is established. The current focuses of this research are an improvement of the heat transfer capability for a double-wall tube and the development of a proper leak detection method for the failure of a double-wall tube during a reactor operation. The ideal goal is an on-line leak detection of a double wall tube to prevent the sodium-water reaction. However, such a method is not developed as yet. An alternative method is being used to improve the reliability of a steam generator by performing a non-destructive test of a double wall tube during the refueling period of a reactor. In this method a straight double wall tube is employed to perform this test easily, but has a difficulty regarding an absorption of a thermal expansion of the used materials. If an on-line leak detection method is developed, the demerits of a straight double-wall tube are avoided by using a helical type double-wall tube, and the probability of a sodium-water reaction can be reduced to a level less than the design-based accident.

Neutron radiography of irradiated zircaloy coupons of pressure tubes from PHWR`s

Energy Technology Data Exchange (ETDEWEB)

Gangotra, S; Ouseph, P M; Tamhane, A B; Singh, H N; Sahoo, K C [Bhabha Atomic Research Centre, Bombay (India). Radiometallurgy Div.

1994-12-31

The Indian Pressurised Heavy Water Reactors (PHWR`s) are of CANDU type, consisting of 304 zircaloy-2 pressure tubes. These pressure tubes contain the fuel bundles, where the heat is generated and is removed by the heavy water flowing through these pressure tubes at high temperature and pressure. These pressure tubes are surrounded by the calandria tubes, and are separated from them by a pair of garter springs. Over a period of time, as a result of the irradiation creep and assisted by the displacement of the garter springs, the hot pressure tube may come in contact with the cold calandria tube. This would result in the hydrogen migrating to the cold contact location and formation of hydride blisters. These blisters could eventually rupture the pressure tube by the DHC (delayed hydrogen cracking) mechanism. 2 refs., 2 figs.

Dynamic Characteristics of Steam Generator Tubes with Defect due to Wear

Energy Technology Data Exchange (ETDEWEB)

Park, Sangjin; Rhee, Huinam [Sunchon National Univ., Sunchon (Korea, Republic of); Yoon, Doo Byung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-05-15

These defects may affect the dynamic characteristics of tubes, and therefore, the vibrational behavior of the tube due to flow-induced loads can be varied. Change in the vibrational response of a tube may result in different wear characteristics from the design condition, which must be checked for both safety and economic point of view. This paper deals with the study on the effect of wears or cracks on the dynamic characteristics of steam generator tubes using finite element analysis. In this paper the effect of defects on the surface due to wear on the variation of dynamic characteristics of steam generator tubes was studied using the finite element analysis. The changes of natural frequencies and mode shapes can directly affect the flow-induced vibration response characteristics, therefore, they must be evaluated appropriately. The results in this study can be a good basis to estimate the FIV characteristics of the steam generator tubes having defects such as wear or crack.

Anatomy Education for the YouTube Generation

Science.gov (United States)

Barry, Denis S.; Marzouk, Fadi; Chulak-Oglu, Kyrylo; Bennett, Deirdre; Tierney, Paul; O'Keeffe, Gerard W.

2016-01-01

Anatomy remains a cornerstone of medical education despite challenges that have seen a significant reduction in contact hours over recent decades; however, the rise of the "YouTube Generation" or "Generation Connected" (Gen C), offers new possibilities for anatomy education. Gen C, which consists of 80% Millennials, actively…

Estimating probable flaw distributions in PWR steam generator tubes

International Nuclear Information System (INIS)

Gorman, J.A.; Turner, A.P.L.

1997-01-01

This paper describes methods for estimating the number and size distributions of flaws of various types in PWR steam generator tubes. These estimates are needed when calculating the probable primary to secondary leakage through steam generator tubes under postulated accidents such as severe core accidents and steam line breaks. The paper describes methods for two types of predictions: (1) the numbers of tubes with detectable flaws of various types as a function of time, and (2) the distributions in size of these flaws. Results are provided for hypothetical severely affected, moderately affected and lightly affected units. Discussion is provided regarding uncertainties and assumptions in the data and analyses

Effect of tube plugging in the thermalhydraulic performance of 'U' tube steam generators

International Nuclear Information System (INIS)

Braga, C.V.M.; Carajilescov, P.

1981-05-01

The thermalhydraulic performance of Angra II steam generator has been simulated using the model developed by Braga, C.V.M., 'Thermohydraulic model for steam generator of PWR power plants', in steady state, with plugging up to 40% of total number of tubes. (E.G.) [pt

Heat exchanger tubing materials for CANDU nuclear generating stations

International Nuclear Information System (INIS)

Taylor, G.F.

1977-07-01

The performance of steam generator tubing (nickel-chromium-iron alloy in NPD and nickel-copper alloy in Douglas Point and Pickering generating stations) has been outstanding and no corrosion-induced failures have occurred. The primary coolant will be allowed to boil in the 600 MW (electrical) CANDU-PHW reactors. An iron-nickel-chromium alloy has been selected for the steam generator tubing because it will result in lower radiation fields than the alloys used before. It is also more resistant than nickel-chromium-iron alloy to stress corrosion cracking in the high purity water of the primary circuit, an unlikely but conceivable hazard associated with higher operating temperatures. Austenitic alloy and ferritic-austenitic stainless steel tubing have been selected for the moderator coolers in CANDU reactors being designed and under construction. These materials will reduce the radiation fields around the moderator circuit while retaining the good resistance to corrosion in service water that has characterized the copper-nickel alloys now in use. Brass and bronze tubes in feedwater heaters and condensers have given satisfactory service but do, however, complicate corrosion control in the steam cycle and, to reduce the transport of corrosion products from the feedtrain to the steam generator, stainless steel is preferred for feedwater heaters and stainlss steel or titanium for condensers. (author)

Failure Pressure Estimates of Steam Generator Tubes Containing Wear-type Defects

International Nuclear Information System (INIS)

Yoon-Suk Chang; Jong-Min Kim; Nam-Su Huh; Young-Jin Kim; Seong Sik Hwang; Joung-Soo Kim

2006-01-01

It is commonly requested that steam generator tubes with defects exceeding 40% of wall thickness in depth should be plugged to sustain all postulated loads with appropriate margin. The critical defect dimensions have been determined based on the concept of plastic instability. This criterion, however, is known to be too conservative for some locations and types of defects. In this context, the accurate failure estimation for steam generator tubes with a defect draws increasing attention. Although several guidelines have been developed and are used for assessing the integrity of defected tubes, most of these guidelines are related to stress corrosion cracking or wall-thinning phenomena. As some of steam generator tubes are also failed due to fretting and so on, alternative failure estimation schemes for relevant defects are required. In this paper, three-dimensional finite element (FE) analyses are carried out under internal pressure condition to simulate the failure behavior of steam generator tubes with different defect configurations; elliptical wastage type, wear scar type and rectangular wastage type defects. Maximum pressures based on material strengths are obtained from more than a hundred FE results to predict the failure of the steam generator tube. After investigating the effect of key parameters such as wastage depth, wastage length and wrap angle, simplified failure estimation equations are proposed in relation to the equivalent stress at the deepest point in wastage region. Comparison of failure pressures predicted according to the proposed estimation scheme with some corresponding burst test data shows good agreement, which provides a confidence in the use of the proposed equations to assess the integrity of steam generator tubes with wear-type defects. (authors)

Steam generator tube integrity requirements and operating experience in the United States

International Nuclear Information System (INIS)

Karwoski, K.J.

2009-01-01

Steam generator tube integrity is important to the safe operation of pressurized-water reactors. For ensuring tube integrity, the U.S. Nuclear Regulatory Commission uses a regulatory framework that is largely performance based. This performance-based framework is supplemented with some prescriptive requirements. The framework recognizes that there are three combinations of tube materials and heat treatments currently used in the United States and that the operating experience depends, in part, on the type of material used. This paper summarizes the regulatory framework for ensuring steam generator tube integrity, it highlights the current status of steam generators, and it highlights some of the steam generator issues and challenges that exist in the United States. (author)

Development of the double-wall-tube steam generator. Evaluation of inner tube leak detection system

International Nuclear Information System (INIS)

Teraoku, Takuji; Kisohara, Naoyuki

1995-01-01

A double-wall-tube steam generator (DWT-SG) is considered to have possibility of eliminating a secondary heat transport system to realize a reliable and simplified FBR plant. Thus, basic tests for inner/outer tube leak detection and prototypical leak tests by use of the 1MWt DWT-SG model have been performed to evaluate the feasibility of DWT-SG. Their results demonstrated that the inner leak detection system can definitely detect a steam leak from an inner tube flaw. Analyses of the inner tube leak and detection behavior obtained in the 1MWt DWT-SG test enabled to estimate the performance of the inner tube detection system of the commercial DWT-SG system. (author)

Scale Thickness Measurement of Steam Generator Tubing Using Eddy Current Signal of Bobbin Coil

International Nuclear Information System (INIS)

Kim, Chang Soo; Um, Ki Soo; Kim, Jae Dong

2012-01-01

Steam generator is one of the major components of nuclear power plant and steam generator tubes are the pressure boundary between primary and secondary side, which makes them critical for nuclear safety. As the operating time of nuclear power plant increases, not only damage mechanisms but also scaled deposits on steam generator tubes are known to be problematic causing tube support flow hole blockage and heat fouling. The ability to assess the extent and location of scaled deposits on tubes became essential for management and maintenance of steam generator and eddy current bobbin data can be utilized to measure thickness of scale on tubes. In this paper, tube reference standards with various thickness of scaled deposit has been set up to provide information about the overall deposit condition of steam generator tubes, providing essential tool for steam generator management and maintenance to predict and prevent future damages. Also, methodology to automatically measure scale thickness on tubes has been developed and applied to field data to estimate overall scale amount.

Technical basis for the CANDU steam generator tube fitness-for-service guidelines

International Nuclear Information System (INIS)

Kozluk, M.J.; Scarth, D.A.; Graham, D.B.

2002-01-01

Active degradation mechanisms in steam generators and preheaters in Canadian CANDU T M generating stations are managed through Steam Generator Programs that incorporate tube inspection, maintenance (cleaning), fitness-for-service assessment, and preventative plugging as part of the overall steam generator management strategy. Steam generator and preheater tubes are inspected in accordance with the CSA Standard CAN/CSA-N285.4-94[l]. When a detected flaw indication does not satisfy the criteria of acceptance by examination, CSA-N285.4-94 permits a fitness-for-service assessment to determine acceptability. In 1999 Ontario Power Generation issued, for trial use, fitness-for-service guidelines for steam generator and preheater tubes in CANDU nuclear power plants. The main objectives of the Fitness-for-Service Guidelines are to provide reasonable assurance that tube structural integrity is maintained, and to provide reasonable assurance that there are adequate margins between estimated accumulated dose and applicable site dose limits. The Fitness-for-Service Guidelines are intended to provide industry-standard acceptance criteria and evaluation procedures for assessing the condition of steam generator and preheater tubes in terms of tube structural integrity, operational leak rate, and consequential leakage during an upset or abnormal event. This paper describes the technical basis for the minimum required safety factors specified in Table IC-1 of the Fitness-for-Service Guidelines and for the flaw models used to develop the flaw stability requirements in the nonmandatory, Appendix C of the Fitness-for-Service Guidelines. (author)

Steam generator tube rupture: studies to improve plant procedure

International Nuclear Information System (INIS)

Tellier, N.; Zilliox, C.

1984-10-01

These accidents have the particularities to lead to atmospheric radioactive release and to be able to be determinated with appropriate operator actions. These radioactive releases are function of several parameters of which sensitivity is analyzed. The major part of the calculations were performed by EDF with an home made code called ''AXEL''. The main conclusions are: - the optimization of the safety injection monitoring to minimize radioactive releases to atmosphere, while ensuring the cooling of the core; - the radioactive releases to atmosphere are very low in any case but much more important if the filling of the steam generator secondary side cannot be avoided

Stress analysis of steam generator row-1 tubes

International Nuclear Information System (INIS)

Kim, Woo Gon; Ryu, Woo Seog; Lee, Ho Jin; Kim, Sung Chung

2000-01-01

Residual stresses induced in U-bending and tube-to-tubesheet joining processes of PWR's steam generator row-1 tube were measured by X-ray method and Hole-Drilling Method(HDM). The stresses resulting from the internal pressure and the temperature gradient in the steam generator were also estimated theoretically. In U-bent regions, the residual stresses at extrados were induced with compressive stress(-), and its maximum value reached -319 Mpa in axial direction at ψ=0 .deg. in position. Maximum tensile residual stress of 170 MPa was found to be at the flank side at position of ψ=90 deg., i.e., at apex region. In tube-to-tubesheet joining methods, the residual stresses induced by the explosive joint method were found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region, and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction. Hoop stress due to an internal pressure between primary and secondary side was analyzed to be 76 MPa and thermal stress was 45 MPa

An advanced tube wear and fatigue workstation to predict flow induced vibrations of steam generator tubes

International Nuclear Information System (INIS)

Gay, N.; Baratte, C.; Flesch, B.

1997-01-01

Flow induced tube vibration damage is a major concern for designers and operators of nuclear power plant steam generators (SG). The operating flow-induced vibrational behaviour has to be estimated accurately to allow a precise evaluation of the new safety margins in order to optimize the maintenance policy. For this purpose, an industrial 'Tube Wear and Fatigue Workstation', called 'GEVIBUS Workstation' and based on an advanced methodology for predictive analysis of flow-induced vibration of tube bundles subject to cross-flow has been developed at Electricite de France. The GEVIBUS Workstation is an interactive processor linking modules as: thermalhydraulic computation, parametric finite element builder, interface between finite element model, thermalhydraulic code and vibratory response computations, refining modelling of fluid-elastic and random forces, linear and non-linear dynamic response and the coupled fluid-structure system, evaluation of tube damage due to fatigue and wear, graphical outputs. Two practical applications are also presented in the paper; the first simulation refers to an experimental set-up consisting of a straight tube bundle subject to water cross-flow, while the second one deals with an industrial configuration which has been observed in some operating steam generators i.e., top tube support plate degradation. In the first case the GEVIBUS predictions in terms of tube displacement time histories and phase planes have been found in very good agreement with experiment. In the second application the GEVIBUS computation showed that a tube with localized degradation is much more stable than a tube located in an extended degradation zone. Important conclusions are also drawn concerning maintenance. (author)

Internal ultrasonic testing of steam generator tubes

International Nuclear Information System (INIS)

Furlan, J.; Soleille, G.; Chalaye, H.

1983-01-01

The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

Experimental results of the consequences of sodium water reactions at the bottom tube plate region of straight tube steam generators

International Nuclear Information System (INIS)

Ruloff, G.

1990-01-01

Experience with sodium water reactions has shown, that the course of such a steam generator accident depends strongly on its place in the steam generator. For the EFR steam generators we have to differentiate between: weld region at the upper tube plate (gas space); bundle region; weld region at the bottom tube plate. This paper describes results of a running tests program simulating the bottom tube plate area. One main part of these tests is the investigation of the influence of wastage protection shrouds between the tubes in the weld region to avoid a fast leak propagation and to give time for leak detection and mastering of the accidents. (author). 10 figs, 2 tabs

Fatigue cracking on a steam generator tube

International Nuclear Information System (INIS)

Boccanfuso, M.; Lothios, J.; Thebault, Y.; Bruyere, B.; Duisabeau, L.; Herms, E.

2015-01-01

A circumferential fatigue crack was observed on a steam generator tube of the unit 2 of the Fessenheim plant. The results of destructive testing and the examination of the fracture surface show that the circumferential crack is linked to a large number of cycles with a very low stress intensity factor. Other aggravating factors like inter-granular corrosion have played a role in the initiating phase of fatigue cracking. The damage has been exacerbated by the lack of support of the tube at the level of the anti-vibration bars. (A.C.)

Pulse tube coolers for Meteosat third generation

International Nuclear Information System (INIS)

Butterworth, James; Aigouy, Gérald; Chassaing, Clement; Debray, Benoît; Huguet, Alexandre

2014-01-01

Air Liquide's Large Pulse Tube Coolers (LPTC) will be used to cool the focal planes of the Infrared Sounder (IRS) and Flexible Combined Imager (FCI) instruments aboard the ESA/Eumetsat satellites Meteosat Third Generation (MTG). This cooler consists of an opposed piston linear compressor driving a pulse tube cold head and the associated drive electronics including temperature regulation and vibration cancellation algorithms. Preparations for flight qualification of the cooler are now underway. In this paper we present results of the optimization and qualification activities as well as an update on endurance testing

Anatomy education for the YouTube generation.

Science.gov (United States)

Barry, Denis S; Marzouk, Fadi; Chulak-Oglu, Kyrylo; Bennett, Deirdre; Tierney, Paul; O'Keeffe, Gerard W

2016-01-01

Anatomy remains a cornerstone of medical education despite challenges that have seen a significant reduction in contact hours over recent decades; however, the rise of the "YouTube Generation" or "Generation Connected" (Gen C), offers new possibilities for anatomy education. Gen C, which consists of 80% Millennials, actively interact with social media and integrate it into their education experience. Most are willing to merge their online presence with their degree programs by engaging with course materials and sharing their knowledge freely using these platforms. This integration of social media into undergraduate learning, and the attitudes and mindset of Gen C, who routinely creates and publishes blogs, podcasts, and videos online, has changed traditional learning approaches and the student/teacher relationship. To gauge this, second year undergraduate medical and radiation therapy students (n = 73) were surveyed regarding their use of online social media in relation to anatomy learning. The vast majority of students had employed web-based platforms to source information with 78% using YouTube as their primary source of anatomy-related video clips. These findings suggest that the academic anatomy community may find value in the integration of social media into blended learning approaches in anatomy programs. This will ensure continued connection with the YouTube generation of students while also allowing for academic and ethical oversight regarding the use of online video clips whose provenance may not otherwise be known. © 2015 American Association of Anatomists.

Strategy for assessment of WWER steam generator tube integrity. Report prepared within the framework of the coordinated research project on verification of WWER steam generator tube integrity

International Nuclear Information System (INIS)

2007-12-01

Steam generator heat exchanger tube degradations happen in WWER Nuclear Power Plant (NPP). The situation varies from country to country and from NPP to NPP. More severe degradation is observed in WWER-1000 NPPs than in case of WWER-440s. The reasons for these differences could be, among others, differences in heat exchanger tube material (chemical composition, microstructure, residual stresses), in thermal and mechanical loadings, as well as differences in water chemistry. However, WWER steam generators had not been designed for eddy current testing which is the usual testing method in steam generators of western PWRs. Moreover, their supplier provided neither adequate methodology and criteria nor equipment for planning and implementing In-Service Inspection (ISI). Consequently, WWER steam generator ISI infrastructure was established with delay. Even today, there are still big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment (plugging criteria for defective tubes vary from 40 to 90% wall thickness degradation). Recognizing this situation, the WWER operating countries expressed their need for a joint effort to develop methodology to establish reasonable commonly accepted integrity assessment criteria for the heat exchanger tubes. The IAEA's programme related to steam generator life management is embedded into the systematic activity of its Technical Working Group on Life Management of Nuclear Power Plants (TWG-LMNPP). Under the advice of the TWG-LMNPP, an IAEA coordinated research project (CRP) on Verification of WWER Steam Generator Tube Integrity was launched in 2001. It was completed in 2005. Thirteen organizations involved in in-service inspection of steam generators in WWER operating countries participated: Croatia, Czech Republic, Finland, France, Hungary, Russian Federation, Slovakia, Spain, Ukraine, and the USA. The overall objective was to

Turbulence induced Fretting-wear characteristics of steam generator helical tubes

International Nuclear Information System (INIS)

Jhung, Myung Jo; Jo, Jong Chull; Kim, Hho Jung; Yune, Young Gill; Yu, Seon Oh

2005-01-01

This study addresses safety assessment of the potential for fretting-wear damages on steam generator helical tubes due to turbulence-induced vibration in operating nuclear power plants. To get the natural frequency, corresponding mode shape and participation factor, modal analyses are performed for helical type tubes with various conditions. Special emphases are put on the effects of coil diameter and the number of turns on the modal and fretting wear characteristics of tubes. Also, investigated are the effects of external pressure on the tube modal characteristics as well as the effects of turbulence induced vibration on the fretting-wear characteristics of tubes

Phenomena identification and ranking tables for Westinghouse AP600 small break loss-of-coolant accident, main steam line break, and steam generator tube rupture scenarios

International Nuclear Information System (INIS)

Wilson, G.E.; Fletcher, C.D.; Davis, C.B.

1997-06-01

This report revision incorporates new experimental evidence regarding AP600 behavior during small break loss-of-coolant accidents. This report documents the results of Phenomena Identification and Ranking Table (PIRT) efforts for the Westinghouse AP600 reactor. The purpose of this PIRT is to identify important phenomena so that they may be addressed in both the experimental programs and the RELAP5/MOD3 systems analysis computer code. In Revision of this report, the responses of AP600 during small break loss-of-coolant accident, main steam line break, and steam generator tube rupture accident scenarios were evaluated by a committee of thermal-hydraulic experts. Committee membership included Idaho National Engineering and Environmental Laboratory staff and recognized thermal-hydraulic experts from outside of the laboratory. Each of the accident scenarios was subdivided into separate, sequential periods or phases. Within each phase, the plant behavior is controlled by, at most, a few thermal-hydraulic processes. The committee identified the phenomena influencing those processes, and ranked ampersand influences as being of high, medium, low, or insignificant importance. The primary product of this effort is a series of tables, one for each phase of each accident scenario, describing the thermal-hydraulic phenomena judged by the committee to be important, and the relative ranking of that importance. The rationales for the phenomena selected and their rankings are provided. This document issue incorporates an update of the small break loss-of-coolant accident portion of the report. This revision is the result of the release of experimental evidence from AP600-related integral test facilities (ROSA/AP600, OSU, and SPES) and thermal-hydraulic expert review. The activities associated with this update were performed during the period from June 1995 through November 1996. 8 refs., 26 figs., 42 tabs

Phenomena identification and ranking tables for Westinghouse AP600 small break loss-of-coolant accident, main steam line break, and steam generator tube rupture scenarios

Energy Technology Data Exchange (ETDEWEB)

Wilson, G.E.; Fletcher, C.D.; Davis, C.B. [and others

1997-06-01

This report revision incorporates new experimental evidence regarding AP600 behavior during small break loss-of-coolant accidents. This report documents the results of Phenomena Identification and Ranking Table (PIRT) efforts for the Westinghouse AP600 reactor. The purpose of this PIRT is to identify important phenomena so that they may be addressed in both the experimental programs and the RELAP5/MOD3 systems analysis computer code. In Revision of this report, the responses of AP600 during small break loss-of-coolant accident, main steam line break, and steam generator tube rupture accident scenarios were evaluated by a committee of thermal-hydraulic experts. Committee membership included Idaho National Engineering and Environmental Laboratory staff and recognized thermal-hydraulic experts from outside of the laboratory. Each of the accident scenarios was subdivided into separate, sequential periods or phases. Within each phase, the plant behavior is controlled by, at most, a few thermal-hydraulic processes. The committee identified the phenomena influencing those processes, and ranked & influences as being of high, medium, low, or insignificant importance. The primary product of this effort is a series of tables, one for each phase of each accident scenario, describing the thermal-hydraulic phenomena judged by the committee to be important, and the relative ranking of that importance. The rationales for the phenomena selected and their rankings are provided. This document issue incorporates an update of the small break loss-of-coolant accident portion of the report. This revision is the result of the release of experimental evidence from AP600-related integral test facilities (ROSA/AP600, OSU, and SPES) and thermal-hydraulic expert review. The activities associated with this update were performed during the period from June 1995 through November 1996. 8 refs., 26 figs., 42 tabs.

Dynamic characteristics of steam generator U-tubes with defect

International Nuclear Information System (INIS)

Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

2005-01-01

This study investigates the fluid elastic instability characteristics of steam generator (SG) U-tubes with defect and the safety assessment of the potential for fretting-wear damages caused by foreign object in operating nuclear power plants. To get the natural frequency, corresponding mode shape and participation factor, modal analyses are performed for the U-tubes either with axial or circumferential flaw with different sizes. Special emphases are on the effects of flaw orientation and size on the modal and instability characteristics of tubes, which are expressed in terms of the natural frequency, corresponding mode shape and stability ratio. Also, the wear rate of U-tube caused by foreign object is calculated using the Archard formula and the remaining life of the tube is predicted, and discussed in this study is the effect of the flow velocity and vibration of the tube on the remaining life of the tube. In addition, addressed in this study is the effect of the internal pressure on the vibration and fretting-wear characteristics of the tube

Multifrequency eddy current testing of helical tubes of steam generators

International Nuclear Information System (INIS)

Pigeon, M.; David, B.

1983-06-01

In the event of a water-sodium reaction in a steam-generator of a fast breeder reactor, it is necessary to test the tubes close to the leak to evaluate the damage. In SUPERPHENIX, the tubes are about 100m long and are coiled on a dead body. This report describes the equipment and the technic to test such tubes with multifrequency eddy current technics [fr

Flow-induced decentering and tube support interaction for steam generator tubes: experiment and physical interpretation

International Nuclear Information System (INIS)

Gay, N.; Granger, S.

1992-11-01

Maintaining PWR components under reliable operating conditions requires a complex design to prevent various damaging processes including flow-induced vibration and wear mechanisms. To improve the prediction of tube/support interaction and wear in PWR components, EDF has undertaken a comprehensive program oriented to both experimental and computational studies. The present paper illustrates one aspect of this program, related to the determination of contact forces between steam generator tubes and anti-vibration bars (AVBs). The dynamic, nonlinear behavior of a U-tube excited by an air cross-flow is investigated on the CLAVECIN experiment. Interesting and rather unexpected results have been obtained, by varying clearances and flow velocities. The paper is focused on four main points: (i) the originality of the experiment with a force measurement device located in flow; (ii) the importance of a refined data processing for accurately measuring contact forces; (iii) the presentation of the unexpected phenomena revealed in the CLAVECIN experiment, i.e. a flow-induced decentering of the tube which changed the initial tube/AVB clearance, and the consequences on tube/support interaction; (iv) the influence of the actual tube/support clearance in flow on wear mechanisms. The work, presented in the second part of this paper, concentrates exclusively on the physical interpretation of the flow-induced decentering phenomenon and on the theoretical analysis of its consequences on dynamic tube/support interaction. We show that the flow-induced decentering phenomenon can be generated by an unstable quasi-static coupling between the flexible tube and the confined flow, in the vicinity of the support system. This phenomenon is not specific to the CLAVECIN tests and it can be expected every time that a movable obstacle is subjected to confined flow. Moreover, in single-sided impacting conditions, the theoretical analysis confirms the linear relation, found in the CLAVECIN tests

A State of the Art Report on Wear Damage of Steam Generator Tubes

International Nuclear Information System (INIS)

Lim, Yun Soo; Kim, Joung Soo; Kim, Hong Pyo; Hwang, Seong Sik; Jung, Man Kyo

2004-10-01

The recent status on wear damage of steam generator tubes caused by flow-induced vibration was investigated, and the criteria for structural integrity evaluation of the wear-damaged tubes were reviewed. It was surveyed how the wear damage of tubes could be affected by main parameters, such as, materials properties and their combination, impact load and vibration amplitude/frequency, contact areas and diametral clearance between the tube and tube support plate, wear test duration, and test temperature. Finally, corrosive wear, which means the combined action of corrosion and wear simultaneously, was also surveyed in this report. There has been only a few works concerned on the wear damage of steam generator tubes in Korea, compared with the leading foreign research institutes. Especially, the experience related to the wear characteristics of Alloy 690, which has become a replacement material for Alloy 600 as steam generator tubes, is far from satisfactory. Systematic studies, therefore, concerned with structural integrity of tubes as well as improvement of were resistance of Alloy 690 in the PWR environment are needed

Calculation of reverse flow in inverted U-Tubes of steam generator during natural circulation

International Nuclear Information System (INIS)

Yang Ruichang; Liu Jinggong; Liu Ruolei; Qin Shiwei; Huang Yanping

2010-01-01

The mechanism of reverse flow in inverted U-tubes of steam generators of pressurized water reactors during natural circulation is analyzed by using the full range characteristic curve of parallel U-tubes. A lumped-distributed model to calculate the reverse flow occurred in inverted U-tubes of real steam generators with a large number of U-tubes during natural circulation is developed. The model has the advantages of quick calculation and high accuracy for the analysis of reverse flow in inverted U-tubes of real steam generators with natural circulation. This model has been used to calculate the normal and reverse flows occurred in inverted U-tubes of a steam generator with natural circulation. The comparison of calculated results indicates a well agreement with that predicted by the model in which normal or reverse flow in each individual U-tube is analyzed, which verifies the reliability of the model developed in this paper. (authors)

Stress analysis and fatigue life prediction for a U-bend steam generator tube

International Nuclear Information System (INIS)

Cheng Weili; Finnie, I.

1996-01-01

An analysis is carried out to determine the stresses in a steam generator tube that failed by fatigue. Using data available for the failed tube and for failures in two similar steam generators, the magnitudes of the alternating and mean stresses produced during operation are estimated. The cause for the early fatigue failure is shown to be the high mean stress caused by denting of the tube in the location where it passed through the tube sheet. (orig.)

Research perspectives on the evaluation of steam generator tube integrity

International Nuclear Information System (INIS)

Muscara, J.; Diercks, D. R.; Majumdar, S.; Kupperman, D. S.; Bakhtiari, S.; Shack, W. J.

2001-01-01

Industry effects have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, SCC and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by plug or repair on detection, because current NDE techniques for characterization of flaws are not accurate enough to permit continued operation. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators

Process of corrosion protection for a steam generator tube and device to apply it

International Nuclear Information System (INIS)

Malagola, P.; Vassal, J.M.

1985-01-01

The steam generator tube is fixed by crimping in a tube plate; a metallic layer compatible with the tube material is electrodeposited on the inner side of the tube after its mounting in the tube plate, on both side of the plate face in contact with the water to be steamed, along a length approximately longer than the transition zone between the crimped part of the tube and the part which is not crimped. The external side of the tube can be also covered by a metallic layer before its mounting through the tube plate. The metallic layer can be nickel. The invention applies, more particularly, to PWR steam generators [fr

Analysis of reverse flow in inverted U-tubes of steam generator under natural circulation condition

International Nuclear Information System (INIS)

Yang Ruichang; Liu Ruolei; Liu Jinggong; Qin Shiwei

2008-01-01

In this paper, we report on the analysis of reverse flow in inverted U-tubes of a steam generator under natural circulation condition. The mechanism of reverse flow in inverted U-tubes of the steam generator with natural circulation is graphically analyzed by using the full-range characteristic curve of parallel U-tubes. The mathematical model and numerical calculation method for analyzing the reverse flow in inverted U-tubes of the steam generator with natural circulation have been developed. The reverse flow in an inverted U-tube steam generator of a simulated pressurized water reactor with natural circulation in analyzed. Through the calculation, the mass flow rates of normal and reverse flows in individual U-tubes are obtained. The predicted sharp drop of the fluid temperature in the inlet plenum of the steam generator due to reverse flow agrees very well with the experimental data. This indicates that the developed mathematical model and solution method can be used to correctly predict the reverse flow in the inverted U-tubes of the steam generator with natural circulation. The obtained results also show that in the analysis of natural circulation flow in the primary circuit, the reverse flow in the inverted U-tubes of the steam generator must be taken into account. (author)

Ultrasonic imaging of tube/support structure of power plant steam generators

International Nuclear Information System (INIS)

Saniie, J.; Nagle, D.T.

1987-01-01

The corrosion and erosion of steam generator tubing in nuclear power plants can present problems of both safety and economics. In steam generators, the inconel tubes are fit loosely through holes drilled in carbon steel support plates. Corrosion is of particular concern with such tube/support plate structures. Non-protective magnetite can build up on the inner surface of the support plate holes, and allowed to continue unchecked, will fill the gap, eventually denting and fracturing the tube walls. Therefore, periodic nondestructive inspection can be valuable in characterizing corrosion and can be used in evaluating the effectiveness of chemical treatments used to control or reduce corrosion. Presently, they are investigating the feasibility and practicality of using ultrasound in routing testing for gap measurement, for evaluating the corrosion and assessing the degree of denting. The tube/support structure can be modeled as a multilayer, reverberant target, which when tested with ultrasound results in two sets of reverberating echoes [1]. One set corresponds to the tube wall and the other to the support plate. These echoes must be decomposed and identified in order to evaluate the tube/support structure. This report presents experimental results along with a discussion of various measurements and processing techniques for decomposing and interpreting tube/support echoes at different stages of corrosion

Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

Energy Technology Data Exchange (ETDEWEB)

Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H. [KHNP CRI, Daejeon (Korea, Republic of)

2016-10-15

Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH{sub T} was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle.

Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

International Nuclear Information System (INIS)

Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H.

2016-01-01

Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH_T was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle

Analysis of the State of Steam Generator Tubes

International Nuclear Information System (INIS)

Bergunker, Olga

2008-01-01

The problem of safe operation of SG heat exchanging tubes, of both economical and effective control of their state is still important these days. Issues connected with peculiarities of methods of SG tubes inspection, automated analysis of the inspection results, tubes state analysis and development of algorithms of forecasting their state are considered in this report. The need for effective use of extensive data arrays on SG operation has led to the necessity of creating software tools for collection, storage and analysis of these data. The data-analytical system 'NPP Steam Generators' meant for data systematization and visualization as well as various types of analyses of data on eddy current inspection of WWER-440 and WWER-1000 SG tubes is presented in this report. The main possibilities of the data-analytical system (DAS), the code current state and prospects of its development are shown. The main fields of DAS application are considered and some results of its practical use are mentioned, namely, in the field of forecasting SG tubes state. (authors)

Failure analysis of steam generator tubes with dented and wastage configurations

International Nuclear Information System (INIS)

Reich, M.; Prachuktam, S.; Gardner, D.; Goradia, H.; Bezler, P.; Kao, K.

1978-03-01

The occurrence of PWR steam generator tube cracking, denting, and wastage has been reported in the recent literature. As indicated by its title, this paper concerns itself with the inelastic structural response of the tubes that result from various assumed monotonic as well as cyclic loading conditions, which ultimately could lead to the tube failure

Development of safety evaluation technique of steam generator tubes for the next generation

Energy Technology Data Exchange (ETDEWEB)

Kwon, Hyuk Sang; Kim, I. S.; Ann, Se Jin; Lee, S. J.; Seo, M. S.; Lee, Y. H.; Kim, J. H.; Hong, J. G. [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

2000-02-15

Subject 1 - a technique for predicting the SCC susceptibility of steam generator tube material based on the repassivation kinetics was developed and the effects of Pb in the repassivation rate and SCC susceptibility rate of tube material was investigated with this technique. An alloy with a higher slope value of log i(t) vs. q(t) plot based on the current transient curve obtained by scratch test and a lower slope value log i(t) vs. l/q(t) plot (cBV) is repassivated faster with a more protective passive film and it can be predicted that it will show higher resistance to SCC. With PbO addition in all solution studied (pH 4, pH 10, Cl- containing pH 4), alloy 690TT showed decreased repassivation rate. So it can be predict that PbO addition lower the resistance of SCC of steam generator tune material. Subject 2 - SG wear testing of tube and support materials has been conducted at various load and sliding amplitude in air environment. The results showed effect of normal load and sliding amplitude on SG tube wear damage. It was also shown that, for predominantly sliding motion, the SG wear coefficient of work-rate model is lower for Inconel 690TT compared with inconel 600MA. SG tube wear data show that, for work-rates ranging from 4 to 25mW, average tube wear coefficient of 43.76{approx}54.05 X 10{sup 15} Pa{sup -1} for Inconel 600MA and 26.88{approx}33.94 X 10{sup -15} Pa{sup 1} for Inconel 690TT against 405 and 409 stainless steels.

Method to detect steam generator tube leakage

International Nuclear Information System (INIS)

Watabe, Kiyomi

1994-01-01

It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

French steam generator tubes: an overview of degradations

International Nuclear Information System (INIS)

Buisine, D.; Bouvier, O. de; Rupa, N.; Thebault, Y.; Barbe, V.; Pitner, P.

2011-01-01

The various damages (corrosion, fatigue cracks, wear, ...) observed on steam generator (SG) tubes are presented here as well as the techniques used to characterize these damages. The SG are equipped with tubes of 3 materials: 600 MA, 600 TT and 690 TT. Concerning PWSCC of 600 MA and 600 TT tubes, beyond the damages usually observed (corrosion in expansion transition zone and in 600 MA tubes small radius U-bend zone), a new event is to be noted: the phenomenon of denting (presumably induced by the deposit of sludge on the tubesheet) has induced circumferential cracking of the tube expansion transition zone. Concerning ODSCC of 600 MA tubes, beyond the classically observed damages (IGA and IGSCC in expansion transition zone and in TSP crevice), a new event is to be noted: the occurrence of circumferential cracks in tube- TSP crevice. Concerning fatigue cracking, two events have to be noted at upper TSP level in Cruas 1 and Cruas 4 units and in Fessenheim 2 unit. The first (Cruas) was due to the blockage in the broached hole tube support plate which can create critical velocity ratios for some tubes and the second (Fessenheim) to high-cycle fatigue. Concerning wear damage, beyond what is usually observed in the U-bend zone facing the anti-vibration bars (AVB), a new event is to be noted: a wear at TSP level is observed on SG equipped with an economizer, the wear indications being located at TSP 7 and 8 level, on outer tubes close to the central lane. The number of tubes plugged for ODSCC has declined due to the progressive replacement of SG with Alloy 600 MA tubing. Starting in 2004, the increasing plugging of 690 tubing is mainly due to AVB wear. Since 2006, extensive preventive plugging campaigns for tubes at risk of high-cycle fatigue at the upper support plate are performed. Risk of high-cycle fatigue has consequently become the dominant mechanism inducing plugging. PWSCC is the second dominant mechanism which affects 600 MA and 600 TT tube bundles: extensive

Fluidelastic instability analysis of steam generator U-tubes at antivibration bar-inactive modes

International Nuclear Information System (INIS)

Lee, S.K.; Jo, J.C.

1995-01-01

This paper presents the results of thermal-hydraulic and fluidelastic U-tube instability analyses performed for the vertical type pressurized water reactor (PWR) steam generator model being employed at Kori units 2, 3 and 4, and Yonggwang units 1 and 2 in Korea. The thermal-hydraulic analysis for providing the detailed three-dimensional two-phase flow field in the secondary side of the steam generator was accomplished using the ATHOS3 steam generator thermal-hydraulic analysis code. The UTVA2 code designed for calculating both the free vibration responses and fluidelastic stability ratio of a specific U-tube under consideration was used to assess the potential for fluidelastic instability of the steam generator U-tubes at various conditions of antivibration bar (AVB)-inactive modes. The results of the fluidelastic instability analysis were discussed in comparison with those obtained for the steam generator U-tubes at AVB-active mode

Prospects for stronger calandria tubes

International Nuclear Information System (INIS)

Ells, C.E.; Coleman, C.E.; Hosbons, R.R.; Ibrahim, E.F.; Doubt, G.L.

1990-12-01

The CANDU calandria tubes, made of seam welded and annealed Zircaloy-2, have given exemplary service in-reactor. Although not designed as a system pressure containment, calandria tubes may remain intact even in the face of pressure tube rupture. One such incident at Pickering Unit 2 demonstrated the economic advantage of such an outcome, and a case can be made for increasing the probability that other calandria tubes would perform in a similar fashion. Various methods of obtaining stronger calandria tubes are available, and reviewed here. When the tubes are internally pressurized, the weld is the weak section of the tube. Increasing the oxygen concentration in the starting sheet, and thickening the weld, are promising routes to a stronger tube

Flow induced pulsations generated in corrugated tubes

NARCIS (Netherlands)

Belfroid, S.P.C.; Swindell, R.; Tummers, R.

2008-01-01

Corrugated tubes can produce a tonal noise when used for gas transport, for instance in the case of flexible risers. The whistling sound is generated by shear layer instability due to the boundary layer separation at each corrugation. This whistling is examined by investigating the frequency,

Steady-state heat transfer in an inverted U-tube steam generator

International Nuclear Information System (INIS)

Boucher, T.J.

1987-01-01

Experimental results are presented involving U-tube steam generator tube bundle local heat transfer and fluid conditions during stead-state, full-power operations performed at high temperatures and pressures with conditions typical of a pressurized water reactor (15.0 MPa primary pressure, 600 K steam generator inlet plenum fluid temperatures, 6.2 MPa secondary pressure). The Semiscale (MOD-2C facility represents the state-of-the-art in measurement of tube local heat transfer data and average tube bundle secondary fluid density at several elevations, which allows an estimate of the axial heat transfer and void distributions during steady-state and transient operations. The method of heat transfer data reduction is presented and the heat flux, secondary convective heat transfer coefficient, and void fraction distributions are quantified for steady-state, full-power operations

Repair technology for steam generator tubes

Energy Technology Data Exchange (ETDEWEB)

Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

2001-02-01

The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating.

Repair technology for steam generator tubes

International Nuclear Information System (INIS)

Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

2001-02-01

The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating

Duplex-tube sodium-indication steam generator

International Nuclear Information System (INIS)

Matal, O.; Martoch, J.

1984-01-01

The steam generator with duplex tubes and sodium indication is connected to the main sodium input and output via the inlet and outlet chambers and has indication spaces connected to the interspaces of the duplex tubes. The first indication space is linked with the auxiliary inlet pipe to the inlet chamber and the second indication space is connected with the auxiliary pipe to the outlet chamber. Mounted to the auxiliary inlet pipe is at least one closure, i.e., a valve or electromagnetic stop. Mounted on the auxiliary outlet pipe is an indication sensor, e.g., a sodium flow sensor. At least one indication space is provided with an alarm sensor, e.g., a thermocouple, a pressure gauge and one sensor to monitor the hydrogen content of sodium. (J.P.)

Steam Generator tube integrity -- US Nuclear Regulatory Commission perspective

International Nuclear Information System (INIS)

Murphy, E.L.; Sullivan, E.J.

1997-01-01

In the US, the current regulatory framework was developed in the 1970s when general wall thinning was the dominant degradation mechanism; and, as a result of changes in the forms of degradation being observed and improvements in inspection and tube repair technology, the regulatory framework needs to be updated. Operating experience indicates that the current U.S. requirements should be more stringent in some areas, while in other areas they are overly conservative. To date, this situation has been dealt with on a plant-specific basis in the US. However, the NRC staff is now developing a proposed steam generator rule as a generic framework for ensuring that the steam generator tubes are capable of performing their intended safety functions. This paper discusses the current U.S. regulatory framework for assuring steam generator (SG) tube integrity, the need to update this regulatory framework, the objectives of the new proposed rule, the US Nuclear Regulatory Commission (NRC) regulatory guide (RG) that will accompany the rule, how risk considerations affect the development of the new rule, and some outstanding issues relating to the rule that the NRC is still dealing with

Detection of steam generator tube leaks in pressurized water reactors

International Nuclear Information System (INIS)

Roach, W.H.

1985-01-01

This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It discusses the third, and final, year's work on an NRC-funded project examining diagnostic instrumentation in water reactors. The first two years were broad in coverage, concentrating on anticipatory measurements for detection of potential problems in both pressurized- and boiling-water reactors, with recommendations for areas of further study. One of these areas, the early detection of small steam tube leaks in PWRs, formed the basis of study for the last year of the project. Four tasks are addressed in this study of the detection of steam tube leaks. (1) Determination of which physical parameters indicate the onset of steam generator tube leaks. (2) Establishing performance goals for diagnostic instruments which could be used for early detection of steam generator tube leaks. (3) Defining the diagnostic instrumentation and their location which satisfy Items 1 and 2 above. (4) Assessing the need for diagnostic data processing and display. Parameters are identified, performance goals established, and sensor types and locations are specified in the report, with emphasis on the use of existing instrumentation with a minimum of retrofitting. A simple algorithm is developed which yields the leak rate as a function of known or measurable quantities. The conclusion is that leak rates of less than one-tenth gram per second should be detectable with existing instrumentation. (orig./HP)

Wear behavior of steam generator tubes in nuclear power plant operating condition

International Nuclear Information System (INIS)

Kim, In-Sup; Hong, Jin-Ki; Kim, Hyung-Nam; Jang, Ki-Sang

2003-01-01

Reciprocating sliding wear tests were performed on steam generator tubes materials at steam generator operating temperature. The material surfaces react with oxygen to form oxides. The oxide properties such as formation rate and mechanical properties are varied with the test temperature and alloy composition. So, it is important to investigate the wear properties of each steam generator tube materials in steam generator operating condition. The tests results indicated that the wear coefficient in work rate model of alloy 690 was faster than that of alloy 800. From the scanning electron microscopy observation, the wear scars were similar each other and worn surfaces were covered with oxide layers. It seemed that the oxide layers were formed by wear debris sintering or cold welding and these layer properties affected the wear rate of steam generator tube materials. (author)

Consideration on evaluation of internal pressure creep rupture for tube with circumferential joint

International Nuclear Information System (INIS)

Nagato, Kotaro; Satoh, Keisuke

1983-01-01

The behavior of internal pressure creep rupture of the thin-walled cylinders with circumferential joints is affected by the combination of creep characteristics of parent materials and weld metals. In particular, the compatibility of the creep strain rate of parent materials and weld metals becomes an important controlling factor. The behavior of internal pressure creep of the welded parts in circumferential joint cylinders can be evaluated simply with the uniaxial creep data of parent materials and weld metals, considering it by approximately substituting with the creep behavior of a uniaxial longitudinal joint. The method of evaluation is, first, to analyze the breaking behavior of uniaxial longitudinal joints using the uniaxial creep characteristic values of parent materials and weld metals, and next, by combining the equation for the relation between the rupture times of uniaxial creep and internal pressure creep with the analyzed breaking behavior of uniaxial joints, the internal pressure creep rupture behavior of the cylinders with circumferential joints can be evaluated. The internal pressure creep behavior of the thin-walled cylinders with circumferential joints, their rupture life and the uniaxial creep rupture life of longitudinal joints, and the examination of Hastelloy X cylinders are reported. (Kako, I.)

Analysis of prestressed double-wall tubing for LMFBR steam generators

International Nuclear Information System (INIS)

Uber, C.F.; Langford, P.J.

1981-01-01

A radial interface pressure is provided between the inner and outer tubes of each double-wall tube in a steam generator design now being developed for commercial breeder reactor plants. This paper describes a finite element analysis of the manufacturing technique used to prestress the double-wall tube. The analytical predictions are compared with experimental measurements of the residual interface pressure. Resulting residual stress states are used as the starting point for operating condition analyses. 9 refs

Use of virtual steam generator cassette for tube spatial design and SGC assembling procedure

International Nuclear Information System (INIS)

Kim, Y. W.; Kim, J. I.; Ji, S. K.

2003-01-01

A method of determining spatial arrangement of tube connection and assembling procedure of once-through helical steam generator cassette utilizing three dimensional virtual steam generator cassette has been developed on the basis of recent 3-D modelling technology. One ends of the steam generator tubes are connected to the module feed water header and the other sides are connected to the module steam header. Due to the complex geometry of tube arrangement, it is very difficult to connect the tubes to the module headers without the help of a physical engineering mock up. A comparative study has been performed at each design step for the tube arrangement and heat transfer area. Heat transfer area computed from thermal sizing was 4% less than that of measured. Heat transfer area calculated from the virtual steam generator cassette mock up has only 0.2% difference with that of measured. Assembling procedure of the steam generator cassette also, can be developed in the design stage

Eddy current testing of steam generator tubes

International Nuclear Information System (INIS)

Neumaier, P.

1981-01-01

A rotating probe is described for improving the inspection of tubes and end plate in steam generators. The method allows a representation of the whole defect, consequently the observer is able to determine directly the type of defect, signal processing in-line or off-line is possible [fr

Analysis methods for evaluating leak-before-break in U-tube steam generators

International Nuclear Information System (INIS)

Griesbach, T.; Cipolla, R.

1985-01-01

In recent years, there has been an increased incidence of cracking in steam generator tubes. As a result, there has been increased effort in assuring that cracks in steam generator tubes will leak well in advance of significant loss in structural integrity. Demonstrating a leak-before-break condition is an integrated analysis process that utilizes several engineering disciplines, specifically, materials engineering, fracture mechanics, stress analysis, and fluid mechanics. The output from a leak-before-break assessment is typically depicted in terms of available margins against failure and measurable or detectable leak rate. In this paper, the analysis methods for performing a leak-before-break analysis for the U-tubes of a recirculating steam generator are presented. The results from generic analysis for the first row U-tubes illustrates the analysis techniques. Because of realistic input values used herein, these results also suggest that large leak rates are possible from cracks in U-bend regions, yet these cracks are small relative to their critical size for failure. Hence, orderly shutdowns can be completed prior to the point when tube bursting is of concern

Evaluation of EDTA based chemical formulations for the cleaning of monel-400 tubed steam generators

International Nuclear Information System (INIS)

Velmurugan, S.; Rufus, A.L.; Sathyaseelan, V.S.; Kumar, P.S.; Veena, S.N.; Srinivasan, M.P.; Narasimhan, S.V.

1998-01-01

The Steam Generator (SG) is an important component in any nuclear power plant which contributes significantly for the over all performance of the reactor. The failure of SG tubes occurs mainly by corrosion under accelerated conditions caused by fouling. There is continuous ingress of the corrosion products and ionic impurities from the condenser and feed train of the secondary heat transfer system. The corrosion products accumulate in the stagnant areas near the tube sheet, over the tube support plates and in the tube to tube support plate crevices. These accumulated deposits help to concentrate the aggressive impurities and induce a variety of corrosion processes affecting the structural materials and finally leading to failure of the SG tube. Scale forming impurities can deposit over the tube surfaces and result in reduction of heat transfer efficiency and over heating of the surfaces. Every effort is being made to control the transport of impurities to the steam generator. Increased blow down, installation of condensate polishers and use of all volatile amines have helped to reduce the corrosion product and ionic impurities input into the steam generators of PHWRs. Despite these efforts, failures of SG tubes in PHWRs have been reported. Hence, attempts are being made to develop chemical formulations to clean the deposits accumulated in the steam generators. The EPRI-SGOG chemical cleaning process has been tried with good success in steam generators of different designs including the steam generators of PHWRs. This paper discusses the work on the evaluation of EDTA based chemical cleaning formulations for monel-400 tubed steam generators of PHWRs. (author)

Viewing device of a steam generator tube-plate

International Nuclear Information System (INIS)

Denis, J.; Poirier, D.

1984-01-01

The invention proposes a device to observe the tubular plate of a steam generator including rows of parallel tubes situated in a shell provided with at least one entrance situated face to the interval between two adjacent rows. The device comprises a boom of which transversal dimension is less important than the interval; the boom can be inserted by the entrance; it contains a rigid endoscope terminated in an eyepiece and an optical fibre lighguide in the same vertical plane for illumination of the far end. The respective rotary angled mirrors are driven simultaneously by drums connected to a rack-and-pinion mechanism which is operated by a plunger held by a spring against a rocking lever driven by a motor and cam. As the mirrors rotate, the illuminated zone overlaps the field of view of the endoscope. The tube plate area in the shadow of the endoscope mirror (20) is illuminated separately by an ailiary fibre with a fixed terminal mirror. The invention enables the observation of the tube plate on both sides of the boom. It can be used in the case of the inspection of the steam generator of a pressurized water reactor [fr

Effect of heat transfer tube leak on dynamic characteristic of steam generator

International Nuclear Information System (INIS)

Sun Baozhi; Shi Jianxin; Li Na; Zheng Lusong; Liu Shanghua; Lei Yu

2015-01-01

Taking the steam generator of Daya Bay Nuclear Power Station as the research object, one-dimensional dynamic model of the steam generator based on drift flux theory and leak model of heat transfer tube were established. Steady simulation of steam generator under different conditions was carried out. Based on verifying the drift flux model and leak model of heat transfer tube, the effect of leak location and flow rate under different conditions on steam generator's key parameters was studied. The results show that the drift flux model and leak model can reflect the law of key parameter change accurately such as vapor mass fraction and steam pressure under different leak cases. The variation of the parameters is most apparent when the leak is at the entrance of boiling section and vapor mass fraction varies from 0.261 to 0.163 when leakage accounts for 5% of coolant flow rate. The successful prediction of the effect of heat transfer tube leak on dynamic characteristics of the steam generator based on drift flux theory supplies some references for monitoring and taking precautionary measures to prevent heat transfer tube leak accident. (authors)

Heat exchanging tube behaviour in steam generators of pressurized water reactors

International Nuclear Information System (INIS)

Pastor, D.; Oertel, K.

1979-01-01

Based on a comprehensive failure statistics, materials corrosion chemistry and thermohydraulics problems of the tubings of steam generators are considered. A historical review of failures in the tubings of steam generators in pressurized water reactors reflects the often successless measures by designers, manufacturers and operating organizations for preventing failures, especially with regard to materials selection and water regime. It is stated that laboratory tests could not give sufficient information about safe and stable operation of nuclear steam generators unless real constructive, hydrodynamic, thermodynamical and chemical conditions of operation had been taken into account. (author)

Analysis of MSGTR events for APR1400 by means of best estimate thermal-hydraulic system code

International Nuclear Information System (INIS)

Jeong, Ji Hwan; Kim, Sang Jae; Chang, Keun Sun; Lee, Jae Hun

2001-01-01

A multiple steam generator tube rupture (MSGTR) event has never occurred in the history of commercial nuclear reactor operation while single steam generator tube rupture (SGTR) event is reported to occur every two years. As there is no history of MSGTR event, the understandings of transients and consequences of this event are not so much. In this study, a postulated MSGTR event in advanced power reactor 1400 (APR1400) is analyzed using thermal-hydraulic system code. The APR 1400 is a two-loop, 1000 MWe, PWR supposed to be built in 2009. MARS1.4 is used in this study. The present study aims to understand the effects of rupture location in heat transfer tubes and selection of affected steam generator following a MSGTR event. The effects of five tube rupture locations are compared with each other. The comparison shows that the response of APR1400 is to allow shortest time for operator action following a tubes rupture in the vicinity of hot-leg side tube sheet and to allow longest time following a tube ruptures at the tube top. The MSSV lift time for rupture at tube-top is evaluated as 24.5% larger than that for rupture at hot-leg side tube sheet. Also, the MSSV lift time for four cases are compared in order to examine how long operator response time is allowed depending on which steam generator is affected. The comparison shows that the cases for both of two steam generators are affected allow longer time for operator action compared with the cases that a single steam generator is affected. Further more, the tube ruptures in the steam generator where a pressurizer is linked leads to the shortest operator response time

The influence of lead on stress corrosion cracking of steam generator tubing

International Nuclear Information System (INIS)

Ryan Curtis Wolfe

2015-01-01

Lead (Pb) is present at low concentrations on the secondary side of steam generators, but is known to accumulate in steam generator sludge and become concentrated in crevices and cracks. Pb is known to have played a role in the degradation of Alloy 600MA tubing, necessitating the replacement of those steam generators. There is new evidence which indicates that Pb has also played a role in the stress corrosion cracking (SCC) of Alloy 600TT. Furthermore. laboratory testing indicates that advanced tubing alloys such as Alloy 690TT and Alloy 800NG area also susceptible to this attack. In response to these vulnerabilities, utilities are attempting to manufacture tubing using processes which will impart optimal corrosion resistance, fabricate and operate SG's to minimize stress in the tubing, undertake efforts to identify and remove the sources of Pb, reduce the existing inventory of Pb using chemical or mechanical cleaning processes, and maintain rigorous chemistry controls. Research is warranted to qualify chemical methods to mitigate PbSCC that may be observed in service. This presentation will review work performed through the Electric Power Research Institute (EPRI) to address the issue of Pb-assisted stress corrosion cracking of steam generator tubing. (author)

A calculating method of tube-to-tubesheet joints design for steam generator

International Nuclear Information System (INIS)

Zhang Fuyuan

1993-01-01

A theoretical calculating method of the hydraulically expanded tube-to-tubesheet joints design is described. As a mathematical model, the total expanded process of the joints is divided in four stages. with the elastic and plastic theories, the stress, strain and displacement of the tube or tube and tubesheet are analysed by stages, then expansion pressure, deformation, residual stress and push-out force are evaluated. The method may be used to design the steam generators and steel tubular heat exchangers. The paper points out that the hydraulic-expansion plus local roller expansion (hybrid expansion) is better than the only hydraulic-expansion for the tube-to-tubesheet joints of the nuclear steam generators

Means and method for controlling the neutron output of a neutron generator tube

International Nuclear Information System (INIS)

Langford, O.M.; Peelman, H.E.

1980-01-01

A gas filled neutron tube in a nuclear well logging tool has a target an ion source voltage and a replenisher connected to ground. A negative high voltage is applied to the target by a power supply also providing a target current corresponding to the neutron output of the neutron generator tube. A constant current source provides a constant current. A network receiving the target current and the constant current provides a portion of the constant current as a replenisher current which is applied to the replenisher in a neutron generating tube. The network controls the magnitude of the replenisher current in accordance with the target current so as to control the neutron output of the neutron generating tube. (auth)

Design Concept of Array ECT Sensor for Steam Generator Tubing Inspection

Energy Technology Data Exchange (ETDEWEB)

Cho, Chan Hee; Lee, Tae Hun; Yoo, Hyun Ju [Korea Hydro and Nuclear Power Co. Ltd. CRI, Daejeon (Korea, Republic of)

2015-05-15

The eddy current testing, which is one of the nondestructive examination methods, is widely used for the inspection of heat exchangers including steam generator tubing in the nuclear power plant. It uses electromagnetic induction to detect flaws in conductive materials. Two types of eddy current probes are conventionally used for the inspection of steam generator tubing according to the main purpose. One is the bobbin probe technology and the other is the rotating probe. During the inspection, they have restrictions for the flaw detection or the inspection speed. An array probe can be alternative to the bobbin and rotating probes. The design concept of array coils with high sensitivity is described in this paper. It is expected that the eddy current testing using this type of array sensors may provide high detectability and resolution for flaws in steam generator tubing. Eddy current technology has some barriers for the inspection of steam generator tubing in the nuclear power plant. Bobbin probes offer poor circumferential crack detection and rotating probes are time and money consuming due to the mechanical rotation. Array probe inspection technique can replace bobbin and rotating probe techniques due to its sensitivity for flaw detection and inspection speed. In general, circular-shaped coils are considered in an array eddy current probe.

Transduced for determining if steam generator tubes are locked in at support plate

International Nuclear Information System (INIS)

Hayes, J.K.

1984-01-01

A nuclear steam generator is described which includes a vessel, means to introduce vaporizable fluid into the bottom portion of the vessel, an outlet near the top through which vapor is discharged, a horizontal tube sheet extending across the vessel, a plurality of U-shaped tubes, having each end secured to and extending through the tube sheet, means for introducing heating fluid to one end of each of the U-shaped tubes, means for removing heating fluid from the other end of each of the U-shaped tubes, tube support means positioned within the vessel for preventing tube vibration, the tube support means including horizontally positioned means closely surrounding, but slightly spaced from each tube, means through which access can be had to the vessel interior beneath the tube sheet when the steam generator is not in operation, and testing means for determining whether or not a tube is locked into a tube support means including a longitudinal member, with a first end located inside the tube to be tested, and a second end located outside of the tube, means for securing the first end of the member to the inside of the tube, means for heating a length of the longitudinal member, and an equal length of the tube, to an elevated temperature, and means for indicating movement of the second end of the longitudinal member away from the tube end, which would indicate that the tube is locked into the support means

An Investigation of Tube Wastage Caused by Small Leaks of Water in Sodium-Heated Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Muenchow, H. O.; Chase, W. L. [Atomic Power Development Associates, Inc., Detroit, MI (United States)

1967-06-15

Examination of the results from a sodium-water reaction that occurred in a steam generator in the Enrico Fermi Plant revealed a generalized corrosion in the area of the reaction, producing failure of some of the adjacent tubes. The questions raised by this experience clearly indicated that the problem of small leaks causing general tube wastage should be investigated. An experimental programme was designed and divided into two categories: (1) basic studies to establish the mechanisms of wastage, including wasted surface temperature measurements, chemical attack and hot erosion; (2) studies to establish the effect of design and operating parameters on wastage occurring in a test rig that simulates the dynamics of a commercial steam generator. A small test rig supporting a 4-ft-high reaction vessel containing 5 gal of sodium was constructed. Wasted surface temperatures measured in this rig using thermocouples as the target for the sodium - water reaction have indicated temperatures in excess of 2200 Degree-Sign F. Corrosion studies, using the reaction products NaOH and Na{sub 2}O, have shown severe attack on 24 Cr-1 Mo steel tabs in 1 h under an argon atmosphere from 2200 Degree-Sign F to 2400 Degree-Sign F. Evidence indicates that corrosion is (1) minimal in the gas space above the reaction products, (2) extremely severe at the gas-liquid interface, and (3) less severe in the molten reaction products. A 101-ft-high support structure was constructed to house a test rig designed to simulate the conditions in a commercial sodium-heated steam generator. The test rig circulates 5700 lb of sodium at 400 gal/min through a 16-ft-high reaction vessel. Tests conducted in this rig have shown that the circulating water coil, which served as the target tube during the sodium-water reaction, was wasted to the point of rupturing, causing a large secondary reaction and additional damage to surrounding material. The temperature recorder went off scale at 2200 Degree-Sign F

Independent tube verification and dynamic tracking in et inspection of nuclear steam generator

International Nuclear Information System (INIS)

Xiongzi, Li; Zhongxue, Gan; Lance, Fitzgibbons

2001-01-01

The full text follows. In the examination of pressure boundary tubes in steam generators of commercial pressurized water nuclear power plants (PWR's), it is critical to know exactly which particular tube is being accessed. There are no definitive landmarks or markings on the individual tubes. Today this is done manually, it is tedious, and interrupts the normal inspection work, and is difficult due to the presence of water on the tube surface, plug ends instead of tube openings in the field of view, and varying lighting quality. In order to eliminate the human error and increase the efficiency of operation, there is a need to identify tube position during the inspection process, independent of robot encoder position and motion. A process based on a Cognex MVS-8200 system and its application function package has been developed to independently identify tube locations. ABB Combustion Engineering Nuclear Power's Outage Services group, USPPL in collaboration with ABB Power Plant Laboratories' Advanced Computers and Controls department has developed a new vision-based Independent Tube Verification system (GENESIS-ITVS-TM ). The system employ's a model-based tube-shape detection algorithm and dynamic tracking methodology to detect the true tool position and its offsets from identified tube location. GENESIS-ITVS-TM is an automatic Independent Tube Verification System (ITVS). Independent tube verification is a tube validation technique using computer vision, and not using any robot position parameters. This process independently counts the tubes in the horizontal and vertical axes of the plane of the steam generator tube sheet as the work tool is moved. Thus it knows the true position in the steam generator, given a known starting point. This is analogous to the operator's method of counting tubes for verification, but it is automated. GENESIS-ITVS-TM works independent of the robot position, velocity, or acceleration. The tube position information is solely obtained from

Wear on Plugged Tube due to the Foreign Objects on the Secondary Side of Steam Generator

International Nuclear Information System (INIS)

Kim, Hyung Nam; Cho, Nam Cheoul; Nam, Min Woo

2013-01-01

In this paper, the changes of the tube frequency and amplitude are introduced before and after plugging. The amplitude of the bottom span for the steam generator tube is not much changed after tube plugging. Moreover, the contact force between the plugged tube and the foreign object is the same as that of intact tube and the foreign object. However, the frequencies of plugged tubes are about 9∼12% higher than those of intact tubes. That means the wear due to the foreign object would be accelerated after the tube plugging. Therefore, the tube stabilizer should be installed when the tube is plugged due to the foreign object wear. The tube wall of steam generator is a pressure boundary between the coolant of the primary system and the feedwater of the secondary system. It is very important to insure the structural integrity of the tubes because the radioactive coolant is flow into the feedwater due to the pressure difference as the result of tube failure. The degradations of steam generator tubes are corrosion, wear, fatigue and foreign object wear, etc. The foreign object wear is one of mechanical degradation due to materials flew into the secondary side of steam generator. The steam generator tubes, estimated not to insure structural integrity from the results of the nondestructive evaluation such as eddy current test and visual inspection, are excluded from the service with plugging. However, the tube wear is still being progressed after the plugging because the relative motion between the tube and structure is still existed due to the secondary side flow in the steam generator. If the tube is completely cut because of the degradation, the tube can be a stress or of failure of tubes around the plugged tube. The contact force between the structure and tube is lowered as the wear is progressed. However, the contact force between the foreign object and tube is not changed as the wear is progressed. Therefore, the structural integrity of tubes around the foreign

Relap5/Mod3.1 analysis of main steam header rupture in VVER- 440/213 NPP

Energy Technology Data Exchange (ETDEWEB)

Kral, P. [Nuclear Research Inst. Rez (Switzerland)

1995-12-31

The presentation is focused on two main topics. First the applied modelling of PGV-4 steam generator for RELAP5 code are described. The results of steady-state calculation under reference conditions are compared against measured data. The problem of longitudinal subdivision of SG tubes is analysed and evaluated. Secondly, a best-estimate analysis of main steam header (MSH) rupture accident in WWER-440/213 NPP is presented. The low reliability of initiation of ESFAS signal `MSH Rupture` leads in this accident to big loss of secondary coolant, full depressurization of main steam system, extremely fast cool-down of both secondary and primary system, opening of PRZ SV-bypass valve with later liquid outflow, potential reaching of secondary criticality by failure of HPIS. 7 refs.

Relap5/Mod3.1 analysis of main steam header rupture in VVER- 440/213 NPP

Energy Technology Data Exchange (ETDEWEB)

Kral, P [Nuclear Research Inst. Rez (Switzerland)

1996-12-31

The presentation is focused on two main topics. First the applied modelling of PGV-4 steam generator for RELAP5 code are described. The results of steady-state calculation under reference conditions are compared against measured data. The problem of longitudinal subdivision of SG tubes is analysed and evaluated. Secondly, a best-estimate analysis of main steam header (MSH) rupture accident in WWER-440/213 NPP is presented. The low reliability of initiation of ESFAS signal `MSH Rupture` leads in this accident to big loss of secondary coolant, full depressurization of main steam system, extremely fast cool-down of both secondary and primary system, opening of PRZ SV-bypass valve with later liquid outflow, potential reaching of secondary criticality by failure of HPIS. 7 refs.

Relap5/Mod3.1 analysis of main steam header rupture in VVER- 440/213 NPP

International Nuclear Information System (INIS)

Kral, P.

1995-01-01

The presentation is focused on two main topics. First the applied modelling of PGV-4 steam generator for RELAP5 code are described. The results of steady-state calculation under reference conditions are compared against measured data. The problem of longitudinal subdivision of SG tubes is analysed and evaluated. Secondly, a best-estimate analysis of main steam header (MSH) rupture accident in WWER-440/213 NPP is presented. The low reliability of initiation of ESFAS signal 'MSH Rupture' leads in this accident to big loss of secondary coolant, full depressurization of main steam system, extremely fast cool-down of both secondary and primary system, opening of PRZ SV-bypass valve with later liquid outflow, potential reaching of secondary criticality by failure of HPIS

Development of expanded type plugging technique for leaky tubes of steam generators of Indian PHWRs

International Nuclear Information System (INIS)

Das, Nirupam; Samuel, K.A.; Joemon, V.; Rupani, B.B.

2006-01-01

Steam generators are very important component of Nuclear Power Plant (NPP), as they are part of Primary Heat Transport (PHT) system of Pressurised Heavy Water Reactors (PHWRs). A nuclear power plant of 220 MWe capacity has four mushroom type steam generators, each consisting of 1830 U-tubes (16 mm outside diameter and 1 mm wall thickness) made of Incoloy-800 material. The tubes of 'tube and shell type steam generator' act as the pressure boundary of PHT System. Any structural failure of these tubes may lead to release of radioactivity along with plant outage and significant economic loss. Hence, it is necessary to plug the leaky tubes for continued and safe operation of a steam generator. An expanded type plugging technique has been developed at Reactor Engineering Division to plug the leaky tubes. This plugging technique is selected because of low residual stress imparted in the adjacent 'tube to tube-sheet' joints. This plug meets the various codal requirements of steam generator. A number of qualification trials have been carried out with such plugs in the mock up facility. The expanded plugs meet the design requirements for pull out strength and leak-tightness. This paper describes the design concept of the plug, developmental aspects and qualification of the plugging technique. (author)

Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

International Nuclear Information System (INIS)

Meng, F.; Xu, X.; Liu, X.; Wang, J.

2014-01-01

This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

Energy Technology Data Exchange (ETDEWEB)

Meng, F.; Xu, X.; Liu, X. [Shanghai Nuclear Engineering Research and Design Institute, Shanghai (China); Wang, J. [Chinese Academy of Sciences, Institute of Metal Research, Shenyang (China)

2014-07-01

This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

Development of a sealed-accelerator-tube neutron generator

Science.gov (United States)

Verbeke; Leung; Vujic

2000-10-01

Sealed-accelerator-tube neutron generators are being developed in Lawrence Berkeley National Laboratory (LBNL) for applications ranging from neutron radiography to boron neutron capture therapy and neutron activation analysis. The new generation of high-output neutron generators is based on the D-T fusion reaction, producing 14.1-MeV neutrons. The main components of the neutron tube--the ion source, the accelerator and the target--are all housed in a sealed metal container without external pumping. Thick-target neutron yield computations are performed in this paper to estimate the neutron yield of titanium and scandium targets. With an average deuteron beam current of 1 A and an energy of 120 keV, a time-averaged neutron production of approximately 10(14) n/s can be estimated for a tritiated target, for both pulsed and cw operations. In mixed deuteron/triton beam operation, a beam current of 2 A at 150 keV is required for the same neutron output. Recent experimental results on ion sources and accelerator columns are presented and discussed.

PWR steam generators tube integrity: plugging criteria for PWSCC in roll transition zone

International Nuclear Information System (INIS)

Mattar Neto, Miguel; Cruz, Julio R.B.

1999-01-01

One of the most important causes for tube plugging in PWR (Pressurized Water Reactor) steam generators is the degradation mechanism called Primary Water Stress Corrosion Cracking (PWSCC) in roll transition zone (RTZ) near the tubesheet, mainly for Alloy 600 tubes. To avoid an excessive tube plugging, alternative criteria have been developed based on an approach that consists in withdrawing from service any tube containing a defect for which there is a high probability of a critical size under accident conditions to be reached during next operation cycle. Predictions of the number of tubes to be plugged can be done aiming at preventive maintenance and tube repair, and even a steam generator replacement, without a large and non-planned plant outage. This work presents important aspects related to tube plugging criteria for PWSCC in RTZ based on the risk of break after a leak detection. Calculations of allowable crack length and allowable leak rate for a particular situation are also shown. (author)

Study on thermal and mechanical properties of U-tube materials for steam generator

International Nuclear Information System (INIS)

Rheu, Woo Suk; Kang, Young Hwan; Park, Jong Man; Joo, Ki Nam; Kim, Sung Soo; Maeng, Wan Young; Park, Se Jin

1993-01-01

Most of domestic nuclear plants have used I600 TT material for steam generator U-tube, and piled up the field experience. I600 HTMA and I690 TT, however, are recommended for an alternative of U-tube by ABB-CE since YK-3 and 4. Field experience of I600 HTMA and I690 TT have not compiled in the country, so it is concerned to select the future materials for U-tube. Thus, database on the thermal and mechanical properties of U-tube materials is very necessary for design documentations. In this study, the thermal, mechanical and metallugical properties were tested and evaluated to establish the database for steam generator U-tube. In addition, thermal conductivity of I600 and I690 was measured and compared statistically, providing a basic document for applying I690 to U-tube. The results will be used to improve the manufacturing process in order to increase the integrity of U-tube. (Author)

Analytical TEM of service-induced SCC in alloy 600TT steam generator tubing

International Nuclear Information System (INIS)

Wolfe, R.; Legras, L.; Boccanfuso; Martin, A.

2015-01-01

In 2008, Vogtle Electric Generating Plant Unit 1 performed tube pulls to confirm outside diameter stress corrosion cracking (ODSCC) in a steam generator with thermally treated Alloy 600TT tubing. Subsequent metallographic and other laboratory work attributed the cracking to the non-optimal microstructure of the tubing and the elevated residual stresses at the expansion transition. In the current work, analytical transmission electron microscopy was performed to gain a better understanding of this in-service cracking through a detailed characterization of the oxides and crack tips. These examinations, which are the first of this kind for U.S. Alloy 600TT tubing service cracks, detected lead (Pb) in the region of the top-of-tube sheet crevice, in oxides at the crack tips, and at degraded grain boundaries. In addition, sulfur was observed in oxides on the outside surface of the tube in the free span area. The presence of Pb at the crack tip and the lack of plasticity on the observed failure surfaces suggest that the environment played a predominant role in the cracking of this tubing with a non-optimal microstructure. The significance of the degradation will be discussed in the context of overall corrosion indications in Alloy 600TT steam generators in the United States. (authors)

Identification of earthquakes that generate tsunamis in Java and Nusa Tenggara using rupture duration analysis

Energy Technology Data Exchange (ETDEWEB)

Pribadi, S., E-mail: sugengpribadimsc@gmail.com [Tsunami Warning Information Division, Indonesian Meteorological Climatological and Geophysical Agency (BMKG), Jalan Angkasa I No. 2, Jakarta13920 and Graduate Student of Earth Sciences, Faculty of Earth Sciences and Technology, Bandung Institute of T (Indonesia); Puspito, N. T.; Yudistira, T.; Afnimar,; Ibrahim, G. [Global Geophysics Research Group, Faculty of Mining and Petroleum Engineering, Bandung Institute of Technology (ITB), Jalan Ganesha 10, Bandung 40132 (Indonesia); Laksono, B. I. [Database Maintenance Division, Indonesian Meteorological Climatological and Geophysical Agency (BMKG), Jalan Angkasa I No.2, Jakarta 13920 (Indonesia); Adnan, Z. [Database Maintenance Division, Indonesian Meteorological Climatological and Geophysical Agency (BMKG), Jalan Angkasa I No. 2, Jakarta 13920 and Graduate Student of Earth Sciences, Faculty of Earth Sciences and Technology, Bandung Institute of Technol (Indonesia)

2014-09-25

Java and Nusa Tenggara are the tectonically active of Sunda arc. This study discuss the rupture duration as a manifestation of the power of earthquake-generated tsunami. We use the teleseismic (30° - 90°) body waves with high-frequency energy Seismometer is from IRIS network as amount 206 broadband units. We applied the Butterworth high bandpass (1 - 2 Hz) filtered. The arrival and travel times started from wave phase of P - PP which based on Jeffrey Bullens table with TauP program. The results are that the June 2, 1994 Banyuwangi and the July 17, 2006 Pangandaran earthquakes identified as tsunami earthquakes with long rupture duration (To > 100 second), medium magnitude (7.6 < Mw < 7.9) and located near the trench. The others are 4 tsunamigenic earthquakes and 3 inland earthquakes with short rupture duration start from To > 50 second which depend on its magnitude. Those events are located far from the trench.

Hideout in steam generator tube deposits

International Nuclear Information System (INIS)

Balakrishnan, P.V.; Franklin, K.J.; Turner, C.W.

1998-05-01

Hideout in deposits on steam generator tubes was studied using tubes coated with magnetite. Hideout from sodium chloride solutions at 279 degrees C was followed using an on-line high-temperature conductivity probe, as well as by chemical analysis of solution samples from the autoclave in which the studies were done. Significant hideout was observed only at a heat flux greater than 200 kW/m 2 , corresponding to a temperature drop greater than 2 degrees C across the deposits. The concentration factor resulting from the hideout increased highly non-linearly with the heat flux (varying as high as the fourth power of the heat flux). The decrease in the apparent concentration factor with increasing deposit thickness suggested that the pores in the deposit were occupied by a mixture of steam and water, which is consistent with the conclusion from the thermal conductivity measurements on deposits in a separate study. Analyses of the deposits after the hideout tests showed no evidence of any hidden-out solute species, probably due to the concentrations being very near the detection limits and to their escape from the deposit as the tests were being ended. This study showed that hideout in deposits may concentrate solutes in the steam generator bulk water by a factor as high as 2 x 10 3 . Corrosion was evident under the deposit in some tests, with some chromium enrichment on the surface of the tube. Chromium enrichment usually indicates an acidic environment, but the mobility required of chromium to become incorporated into the thick magnetite deposit may indicate corrosion under an alkaline environment. An alkaline environment could result from preferential accumulation of sodium in the solution in the deposit during the hideout process. (author)

Failure analysis of the boiler water-wall tube

OpenAIRE

S.W. Liu; W.Z. Wang; C.J. Liu

2017-01-01

Failure analysis of the boiler water-wall tube is presented in this work. In order to examine the causes of failure, various techniques including visual inspection, chemical analysis, optical microscopy, scanning electron microscopy and energy dispersive spectroscopy were carried out. Tube wall thickness measurements were performed on the ruptured tube. The fire-facing side of the tube was observed to have experienced significant wall thinning. The composition of the matrix material of the tu...

PROFIL-360 high resolution steam generator tube profilometry system

International Nuclear Information System (INIS)

Glass, S.W.

1985-01-01

A high-resolution profilometry system, PROFIL 360, has been developed to assess the condition of steam generator tubes and rapidly produce the data to evaluate the potential for developing in-service leaks. The probe has an electromechanical sensor in a rotating head. This technique has been demonstrated in the field, saving tubes that would have been plugged with the go-gauge criterion and indicating plugging other high-risk candidates that might otherwise not have been removed from service

Profil-360 high resolution steam generator tube profilometry system

International Nuclear Information System (INIS)

Glass, S.W.

1985-01-01

A high-resolution profilometry system, PROFIL 360, has been developed to assess the condition of steam generator tubes and rapidly produce the data to evaluate the potential for developing in-service leaks. The probe has an electromechanical sensor in a rotating head. This technique has been demonstrated in the field, saving tubes that would have been plugged with the go-gauge criterion and indicating plugging other high-risk candidates that might otherwise not have been removed from service

Steam-generator tube failures: world experience in water-cooled nuclear power reactors during 1972

International Nuclear Information System (INIS)

Stevens-Guille, P.D.

1975-01-01

During 1972, approximately one in three operating reactors with steam generators incurred tube failures, predominantly near the tube sheet and in the bend region. Various forms of corrosion were the most frequent cause of failure. Eddy-current inspection was the preferred method for locating and investigating the cause of failure. Extensive use was made of both mechanical and explosive plugs for repair. As a class, steam generators with Monel 400 tubes had the lowest failure rates, and those with Inconel 600 tubes had the highest. (U.S.)

Development of weld plugging for steam generator tubes of FBR

International Nuclear Information System (INIS)

Shimoyama, T.; Matsuyama, T.; Matsumoto, O.; Nagura, Y.; Nakamura, H.; Tohguchi, Y.; Kurokawa, M.; Fukada, T.

2002-01-01

This study was undertaken to develop a method of weld plugging of the heat-exchanger tubes of steam generator of Prototype FBR 'MONJU' in case these tubes are damaged for some reason. We studied mainly the shape of plug, welding procedure and effect of postweld heat treatment (PWHT). Evaporator tube sheet, tube and plug are made of 2-1/4Cr-1Mo steel and usually preheating and PWHT will be required for welding of this steel. The results of this study is as follows. 1) Plug was designed to make butt joint welding with grooved tube sheet around the tube hole to satisfy the requirements of plug designing, stress analysis, and good weldability. 2) TIG welding process was selected and certified its good weldability and good performance. 3) PWHT can be done by using high frequency induction heating method locally and also designing the plug to weld joint with tube sheet which was grooved around the tube hole. 4) Mock up test was done and it was certified that this plugging procedure has good weldability and good performance ability for Non Destructive Inspection. (author)

Tube tightness survey during Phenix steam generator operation

International Nuclear Information System (INIS)

Cambillard, E.

1976-01-01

Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

Application of discrete scale invariance method on pipe rupture

International Nuclear Information System (INIS)

Rajkovic, M.; Mihailovic, Z.; Riznic, J.

2007-01-01

'Full text:' A process of material failure of a mechanical system in the form of cracks and microcracks, a catastrophic phenomenon of considerable technological and scientific importance, may be forecasted according to the recent advances in the theory of critical phenomena in statistical physics. Critical rupture scenario states that, in many concrete and composite heterogeneous materials under compression and materials with large distributed residual stresses, rupture is a genuine critical point, i.e., the culmination of a self-organization of damage and cracking characterized by power law signatures. The concept of discrete scale invariance leads to a complex critical exponent (or dimension) and may occur spontaneously in systems and materials developing rupture. It establishes, theoretically, the power law dependence of a measurable observable, such as the rate of acoustic emissions radiated during loading or rate of heat released during the process, upon the time to failure. However, the problem is the power law can be distinguished from other parametric functional forms such as an exponential only close to the critical time. In this paper we modify the functional renormalization method to include the noise elimination procedure and dimension reduction. The aim is to obtain the prediction of the critical rupture time only from the knowledge of the power law parameters at early times prior to rupture, and based on the assumption that the dynamics close to rupture is governed by the power law dependence of the temperature measured along the perimeter of the tube upon the time-to-failure. Such an analysis would not only enhance the precision of prediction related to the rupture mechanism but also significantly help in determining and predicting the leak rates. The prediction will be compared to experimental data on Zr-2.5%Nb made tubes. Note: The views expressed in the paper are those of the authors and do not necessary represents those of the commission. (author)

Experimental investigation on the effect of the tube vibration on the aerosol retention during SGTR meltdown sequences

International Nuclear Information System (INIS)

Tardaguila, R. D.; Herranz, L. E.

2013-01-01

In PWRs Steam Generator Tube Rupture (SGTR) severe accident sequences scenario, with containment bypass, may become a significant contribution to the NPP risk. Since last two decades the EU-SGTR, ARTIST 1 and 2 and the on-going ARTIST-extension programs have investigated the potential attenuation of the source term in these accidental sequences. Thanks to them, it has been identified key factors that could influence on the source term attenuation as the tube vibration. This paper presents the results of the Phenomenon Test (PT) campaign, focused on the vibration influence on the mass retention on the break stage of a SG and the characterization of the tubes vibration.

Lessons learned from tubes pulled from French steam generators

International Nuclear Information System (INIS)

Berge, Ph.; Boursier, J.M.; Dallery, D.; De Keroulas, F.; Rouillon, Y.

1998-01-01

Since 1981, the Chinon Hot Laboratory has completed more than 380 metallurgical examinations of pulled French steam generator tubes. Electricite de France decided to perform such investigations from the very outset of the French nuclear program, in order to contribute to nuclear power plant safety. The main reasons for withdrawing tubes are to evaluate the degradation, to validate non destructive examination (NDE) techniques, to gain a better understanding of cracking phenomena, and to ensure that the criteria on which plugging operations are based remain conservative. Considerable experience has been accumulated in the field of primary water stress corrosion cracking (PWSCC), OD (secondary) side corrosion, leak and burst tests, and various tube plugging techniques. This paper focuses on the PWSCC phenomenon and on the secondary side corrosion process, and in particular, attempts to correlate French data from pulled tubes with the results of fundamental R and D studies. Finally, within the framework of the Nuclear Power Plant Safety and Maintenance Policy, all these results are discussed in terms of optimization of the field inspection of tube bundles and plugging criteria. (author)

Depressurisation study of a tank-tubing assemble

International Nuclear Information System (INIS)

Freitas, R.L.

1975-08-01

The depressurisation of a nuclear reactor following the rupture of the primary coolant circuit is studied, using the simple analogy of the rupture of the tubing connected to a pressurised tank. The method of characteristics has been used in this theoretical analysis. The partial differential equations of conservation of mass, momentum and energy forming a hyperbolic system and defining real characteristic directions, allow the integration of these equations to be carried out along these directions. The method allows calculations to be made of the pressure, temperature, density and fluid velocity in the reactor circuit at any time after the beginning of depressurisation. A computer code MECA I has been written to calculate all the parameters after the rupture for any point in the coolant tubing. The computers used for these calculations were the IBM 360/40 and 370/145 and the Burroughs 6700. In this preliminary study, the simplest case of a system using a perfect gas coolant has been used [pt

Globe Rupture

Directory of Open Access Journals (Sweden)

Reid Honda

2017-07-01

Full Text Available History of present illness: A 46-year-old male presented to the emergency department (ED with severe left eye pain and decreased vision after tripping and striking the left side of his head on the corner of his wooden nightstand. The patient arrived as an inter-facility transfer for a suspected globe rupture with a protective eye covering in place; thus, further physical examination of the eye was not performed by the emergency physician in order to avoid further leakage of aqueous humor. Significant findings: The patient’s computed tomography (CT head demonstrated a deformed left globe, concerning for ruptured globe. The patient had hyperdense material in the posterior segment (see green arrow, consistent with vitreous hemorrhage. CT findings that are consistent with globe rupture may include a collapsed globe, intraocular air, or foreign bodies. Discussion: A globe rupture is a full-thickness defect in the cornea, sclera, or both.1 It is an ophthalmologic emergency. Globe ruptures are almost always secondary to direct perforation via a penetrating mechanism; however, it can occur due to blunt injury if the force generated creates sufficient intraocular pressure to tear the sclera.2 Globes most commonly rupture at the insertions of the intraocular muscles or at the limbus. They are associated with a high rate of concomitant orbital floor fractures.2,3 Possible physical examination findings include a shallow anterior chamber on slit-lamp exam, hyphema, and an irregular “teardrop” pupil. Additionally, a positive Seidel sign, which is performed by instilling fluorescein in the eye and then examining for a dark stream of aqueous humor, is indicative of a globe rupture.4 CT is often used to assess for globe rupture; finds of a foreign body, intraocular air, abnormal contour or volume of the globe, or disruption of the sclera suggest globe rupture.2 The sensitivity of CT scan for diagnosis of globe rupture is only 75%; thus, high clinical

Eddy current technology for heat exchanger and steam generator tube inspection

Energy Technology Data Exchange (ETDEWEB)

Obrutsky, L.; Lepine, B.; Lu, J.; Cassidy, R.; Carter, J. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

2004-07-01

A variety of degradation modes can affect the integrity of both heat exchanger (HX) and balance of plant tubing, resulting in expensive repairs, tube plugging or replacement of tube bundles. One key component for ensuring tube integrity is inspection and monitoring for detection and characterization of the degradation. In-service inspection of HX and balance of plant tubing is usually carried out using eddy current (EC) bobbin coils, which are adequate for the detection of volumetric degradations. However, detection and quantification of additional modes of degradation such as pitting, intergranular attack (IGA), axial cracking and circumferential cracking require specialized probes. The need for timely, reliable detection and characterization of these modes of degradation is especially critical in Nuclear Generating Stations. Transmit-receive single-pass array probes, developed by AECL, offer high defect detectability in conjunction with fast and reliable inspection capabilities. They have strong directional properties, permitting probe optimization for circumferential or axial crack detection. Compared to impedance probes, they offer improved performance in the presence of variable lift-off. This EC technology can help resolve critical detection issues at susceptible areas, such as the rolled-joint transitions at the tubesheet, U-bends and tube-support intersections. This paper provides an overview of the operating principles and the capabilities of advanced ET inspection technology available for HX tube inspection. Examples of recent application of this technology in Nuclear Generating Stations (NGSs) are discussed. (author)

Eddy current technology for heat exchanger and steam generator tube inspection

International Nuclear Information System (INIS)

Obrutsky, L.; Lepine, B.; Lu, J.; Cassidy, R.; Carter, J.

2004-01-01

A variety of degradation modes can affect the integrity of both heat exchanger (HX) and balance of plant tubing, resulting in expensive repairs, tube plugging or replacement of tube bundles. One key component for ensuring tube integrity is inspection and monitoring for detection and characterization of the degradation. In-service inspection of HX and balance of plant tubing is usually carried out using eddy current (EC) bobbin coils, which are adequate for the detection of volumetric degradations. However, detection and quantification of additional modes of degradation such as pitting, intergranular attack (IGA), axial cracking and circumferential cracking require specialized probes. The need for timely, reliable detection and characterization of these modes of degradation is especially critical in Nuclear Generating Stations. Transmit-receive single-pass array probes, developed by AECL, offer high defect detectability in conjunction with fast and reliable inspection capabilities. They have strong directional properties, permitting probe optimization for circumferential or axial crack detection. Compared to impedance probes, they offer improved performance in the presence of variable lift-off. This EC technology can help resolve critical detection issues at susceptible areas, such as the rolled-joint transitions at the tubesheet, U-bends and tube-support intersections. This paper provides an overview of the operating principles and the capabilities of advanced ET inspection technology available for HX tube inspection. Examples of recent application of this technology in Nuclear Generating Stations (NGSs) are discussed. (author)

High temperature technological heat exchangers and steam generators with helical coil assembly tube bundle

International Nuclear Information System (INIS)

Korotaev, O.J.; Mizonov, N.V.; Nikolaevsky, V.B.; Nazarov, E.K.

1990-01-01

Analysis of thermal hydraulics characteristics of nuclear steam generators with different tube bundle arrangements and waste heat boilers for ammonia production units was performed on the basis of operating experience results and research and development data. The present report involves the obtained information. The estimations of steam generator performances and repair-ability are given. The significant temperature profile of the primary and secondary coolant flows are attributed to all steam generator designs. The intermediate mixing is found to be an effective means of temperature profile overcoming. At present the only means to provide an effective mixing in heat exchangers of the following types: straight tubes, field tubes, platen tubes and multibank helical coil tubes (with complicated bend distribution along their length) are section arrangements in series in conjunction with forced and natural mixing in connecting lines. Development of the unificated system from mini helical coil assemblies allows to design and manufacture heat exchangers and steam generators within the wide range of operating conditions without additional expenses on the research and development work

Fracture mechanics analysis of the steam generator tube after shot peening

International Nuclear Information System (INIS)

Shin, Kyu In; Jhung, Myung Jo; Choi, Young Hwan; Park, Jai Hak

2003-01-01

One of the main degradation of steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contained radioactivity. Primary water stress corrosion crack occurs at the location of tube/tubesheet hard rolled transition zone. In order to investigate the effect of shot peening on stress corrosion cracking, stress intensity factors are calculated for the crack which is located in the induced residual stress field

Evaluation of sampling plans for in-service inspection of steam generator tubes

International Nuclear Information System (INIS)

Kurtz, R.J.; Heasler, P.G.; Baird, D.B.

1994-02-01

This report summarizes the results of three previous studies to evaluate and compare the effectiveness of sampling plans for steam generator tube inspections. An analytical evaluation and Monte Carlo simulation techniques were the methods used to evaluate sampling plan performance. To test the performance of candidate sampling plans under a variety of conditions, ranges of inspection system reliability were considered along with different distributions of tube degradation. Results from the eddy current reliability studies performed with the retired-from-service Surry 2A steam generator were utilized to guide the selection of appropriate probability of detection and flaw sizing models for use in the analysis. Different distributions of tube degradation were selected to span the range of conditions that might exist in operating steam generators. The principal means of evaluating sampling performance was to determine the effectiveness of the sampling plan for detecting and plugging defective tubes. A summary of key results from the eddy current reliability studies is presented. The analytical and Monte Carlo simulation analyses are discussed along with a synopsis of key results and conclusions

Experimental modeling of flow-induced vibration of multi-span U-tubes in a CANDU steam generator

International Nuclear Information System (INIS)

Mohany, A.; Feenstra, P.; Janzen, V.P.; Richard, R.

2009-01-01

Flow-induced vibration of the tubes in a nuclear steam generator is a concern for designers who are trying to increase the life span of these units. The dominant excitation mechanisms are fluidelastic instability and random turbulence excitation. The outermost U-bend region of the tubes is of greatest concern because the flow is almost perpendicular to the tube axis and the unsupported span is relatively long. The support system in this region must be well designed in order to minimize fretting wear of the tubes at the support locations. Much of the previous testing was conducted on straight single-span or cantilevered tubes in cross-flow. However, the dynamic response of steam generator multi-span U-tubes with clearance supports is expected to be different. Accurate modeling of the tube dynamics is important to properly simulate the dynamic interaction of the tube and supports. This paper describes a test program that was developed to measure the dynamic response of a bundle of steam generator U-tubes with Anti-Vibration Bar (AVB) supports, subjected to Freon two-phase cross-flow. The tube bundle has similar geometrical conditions to those expected for future CANDU steam generators. Future steam generators will be larger than previous CANDU steam generators, nearly twice the heat transfer area, with significant changes in process conditions in the U-bend region, such as increased steam quality and a broader range of flow velocities. This test program was initiated at AECL to demonstrate that the tube support design for future CANDU steam generators will meet the stringent requirements associated with a 60 year design life. The main objective of the tests is to address the issue of in-plane and out-of-plane fluidelastic instability and random turbulent excitation of a U-tube bundle with Anti-Vibration Bar (AVB) supports. Details of the test rig, measurement techniques and preliminary instrumentation results are described in the paper. (author)

Fatigue analysis of a PWR steam generator tube sheet

International Nuclear Information System (INIS)

Billon, F.; Buchalet, C.; Poudroux, G.

1985-01-01

The fatigue analysis of a PWR steam generator (S.G) tube sheet is threefold. First, the flow, pressure and temperature variations during the design transients are defined for both the primary fluid and the normal and auxiliary feedwater. Second, the flow, velocities, pressure and temperature variations of the secondary fluid at the bottom of the downcomer and above the tube sheet are determined for the transients considered. Finally, the corresponding temperatures and stresses in the tube sheet are calculated and the usage factors determined at various locations in the tube sheet. The currently available standard design transients for the primary fluid and the feedwater are too conservative to be utilized as such in the fatigue analysis of the S.G. tube sheets. Thus, a detailed examination and reappraisal of each operating transient was performed. The revised design conditions are used as inputs to the calculation model TEMPTRON. TEMPTRON determines the mixing conditions between the feedwater and the recirculation fluid from the S.G. feedwater nozzles to the center of the tube sheet via the downcomer. The fluid parameters, flow rate and velocity, temperature and pressure variations, as a function of the time during the transients are obtained. Finally, the usage factors at various locations on the tube sheet are derived using the standard ASME section III method

Evaluating Steam Generator Tubing Corrosion through Shutdown Nickel and Cobalt Releases

International Nuclear Information System (INIS)

Marks, Chuck; Little, Mike; Krull, Peter; Dennis Hussey; Kenny Epperson

2012-09-01

During power operation in PWRs, steam generator tubing corrodes. In PWRs with nickel alloy steam generator tubing this leads to the release of nickel into the coolant. While not structurally significant, this process leads to corrosion product deposition on the fuel surfaces that can threaten fuel integrity, provide a site for boron precipitation, and, through activation and subsequent release, lead to increased out-of-core radiation fields. During shutdown, decreases in temperature and pH and an increase in the oxidation potential lead to dissolution of some corrosion products from the core. This work evaluated the masses of corrosion products released during shutdown as a proxy for steam generator tubing corrosion rates. The masses were evaluated for trends with time (e.g., the number of cycles) and for the influence of design and operating features such as tubing manufacturer, plant design (e.g., three loop versus four loop), and operating chemistry program. This project utilized the EPRI PWR Chemistry Monitoring and Assessment database. Data from over 20 units, many over several cycles, were assessed. The focus was on corrosion product release from Alloy 690TT tubing and all data were from units that had replaced steam generators. Data were analyzed using models developed from corrosion rate test data reported in the literature with a heavy reliance on data from the EDF BOREAL testing. The most striking result of this analysis was a clear division between plants that exhibited corrosion with a falling rate (i.e., following an exponential decay as has been observed, for example, in the BOREAL testing) and those that showed a constant corrosion rate, sustained for many outages. This difference appears to be most closely correlated with the manufacturer of the tubing. Within the two distinct plant groups (decaying corrosion rate and constant corrosion rate), details of the trends were evaluated for correlation with zinc addition history, plant type, and operating

Study of the consequences of the rupture of a pressure tube in the tank of a gas-cooled, heavy-water moderated reactor; Etude des consequences de la rupture d'un tube de force dans la cuve d'un reacteur modere a l'eau lourde et refroidi au gaz

Energy Technology Data Exchange (ETDEWEB)

Hareux, F; Roche, R; Vrillon, B [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1964-07-01

Bursting of a pressure tube in the tank of a heavy water moderated-gas cooled reactor is an accident which has been studied experimentally about EL-4. A first test (scale 1) having shown that the burst of a tube does not cause the rupture of adjacent tubes, tests on the tank resistance have been undertaken with a very reduced scale model (1 to 10). It has been found that the tank can endure many bursts of tube without any important deformation. Transient pressure in the tank is an oscillatory weakened wave, the maximum of which (pressure peak) has been the object of a particular experimental study. It appears that the most important parameters which affect the pressure peak are; the pressure of the gas included in the bursting pressure tube, the volume of this gas, the mass of air included in the tank and the nature of the gas. A general method to calculate the pressure peak value in reactor tanks has been elaborated by direct application of experimental data. (authors) [French] L'eclatement d'un tube de force dans la cuve d'un reacteur de puissance modere a l'eau lourde et refroidi par un gaz sous pression est un accident qui a ete etudie experimentalement a propos d'EL-4. Un premier essai a l'echelle 1 ayant montre que l'eclatement d'un tube ne provoque pas celui des tubes voisins, des essais relatifs a la tenue de la cuve ont ete effectues sur maquettes a echelle tres reduite (l/lO). Il a ete trouve que la cuve peut supporter plusieurs eclatements de tubes sans deformations notables. La pression transitoire dans la cuve a une allure oscillatoire amortie dont le maximum (pression de pic) a fait l'objet d'une etude experimentale detaillee. Il apparait que les parametres essentiels influant sur cette pression sont: la pression du gaz contenu dans le tube de force, le volume du gaz qui participe a l'eclatement, la flexibilite de la cuve, la masse d'air empoisonnee dans la cuve, la nature du gaz explosant. Une methode generale d'estimation des pics de pression dans

Identification of leaky steam generators by iodine mapping technique and development of tools for cutting of tubes of steam generators of Indian PHWRS

International Nuclear Information System (INIS)

Subba Rao, D.

2006-01-01

Kakrapar Atomic Power Station (2X220 MWe) located in Mandvi Taluka of Surat District in the state of Gujarat is the fifth Nuclear Power Station of the country. It has got an excellent record in the field of operation, safety, public awareness and emergency preparedness. KAPS Unit -1 achieved first criticality in Sep-1992 and was declared for commercial operation in may-1993. KAPS Unit -2 achieved first criticality in Jan-1995 and was declared for commercial operation in Sep-1995. So far station has generated about 30 billion units.Unit-1 achieved 98.4% and was graded as a world's No.1 in year 2002 amongst all CANDU type reactors. KAPS Unit -1 has made another record of operating continuously for more than 300 days in Indian PHWR s operating history. This paper mainly deals with the Indian PHWRs Steam Generators (SG) tube leaks, leaky steam generator identification by Iodine mapping, and development of special tool for cutting, removal and plugging of leaky tubes. These Steam Generators are designed by M/s Kraft Werke Union (KWU) of Siemens Group, West Germany, and Manufactured by M/s ENSA, SPAIN for Unit- 1 and by M/s MAN-GHH, Germany for Unit- 2. First time in October-2002 one of the Steam Generators of Unit-1 developed tube leak. To identify leaky Steam Generator, KAPS has established a method of Iodine mapping. With that the leaky SG was identified in very short time and corrective actions were taken immediately. Total three tube leaks (two in SG-4 of Unit-1 and one in SG-1 of unit-2) were experienced in both Units'. Following observations were made on SG tubes failure: All failures were in cold leg side; All Failures / deterioration locations were in front of main feed water nozzle; All Failures / deterioration locations were observed to be just above tube support plate (TSP) number 4 or 5; Deterioration ( i.e. wall thinning) observed from OD side and these tubes were adjacent to failed tubes; In all the three incidents, failed / deteriorated tubes were

Application of laser-based profilometry to tubing in power generating utilities

Science.gov (United States)

Doyle, James L.

1995-05-01

Over the past several years lasers have been employed in an ever widening number of applications in an incredibly diverse set of markets. In the area of nondestructive testing, however, laser-based systems have only recently made inroads into the commercial markets. About ten years ago QUEST Integrated, Inc., began working with the U.S. Navy to adapt the principal of laser triangulation to solve a serious maintenance related problem. The internal surfaces of marine boiler tubes were experiencing pitting and corrosion which had resulted in catastrophic shipboard failures. At that time, conventional visual methods only allowed operators to inspect the first eighteen inches of the tube using a rigid borescope. If any pits were located, a mechanical stylus mechanism was used to obtain an approximate depth measurement of the pit. The condition of the balance of the tube was then extrapolated based on this extremely limited amount of information. Often the worst pitting was found in the bends of the tube, which could not be inspected by the visual method. Finally, a catastrophic boiler failure on an aircraft carrier resulted in the initiation of a search by the U.S. Navy for a better solution. Quest was contracted to develop an articulated probe which could negotiate the full length of a boiler tube with multiple bends, and generate a complete digital map of the inside surface. A key requirement of this probe would be rapid and quantitative measurement of internal features such as ID pits and corrosion. In 1987 QUEST delivered the first laser- optic tube inspection system to the U.S. Navy for use in marine boiler tubes. The Laser Optic Tube Inspection System (LOTISTM) was immediately put to use and paid for itself many times over in reduced maintenance costs. Over the next six years several generations of LOTIS were developed for the U.S. Navy, each one providing more capabilities, improved inspection speeds, and more user friendly operator interface. Today, LOTIS is

Experimental facility design for study of fretting in steam generator tubes

International Nuclear Information System (INIS)

Balbiani, J.P.; Bergant, M.; Yawny, A.

2012-01-01

The design of an experimental facility for fretting wear testing of steam generator tubes under pressurized water up to 340 o C, is presented. The main component of the device consists in an autoclave which permits to recreate steam generator operating conditions. CAD CATIA V5R18, CAE ABAQUS and ASME Sec. VII Div. 1 (Rules for Construction of Pressure Vessels) were used along the design process. The design of the autoclave included the pressure vessel itself and the necessary flanges and nozzles. In addition, an axial dynamic sealing system was designed to allow for actuation from outside the pressure boundary. Complementary, typical tube - support contact conditions were analyzed and the principal variables affecting their mutual interaction determined. In addition, a simple device which allows performing fretting wear testing on steam generator tubes in air at room temperature was fabricated and the feasibility of a quantitative assessment of different aspects related with the fretting induced damage was explored. Characterization techniques available at Centro Atomico Bariloche, like light microscopy, scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDAX) and surface damage analysis by optic profilometry were shown to be appropriate for this aim. The designed facility will allow evaluating fretting damage of tubes - support combinations that might be used on the steam generator of the prototype reactor CAREM-25. It is also expected it could be applied to characterize fretting severity in other applications (nuclear fuel elements) (author)

Stress relief treatment of Alloy 600 steam generator tubing

International Nuclear Information System (INIS)

Rooyen, D. van; Cragnolino, C.

1994-01-01

The intergranular stress corrosion cracking (IGSCC) of Alloy 600 tubing in the primary side of operating steam generators is the subject of this investigation. The objective of the program was to examine the feasibility of heat treatment to alleviate the IGSCC problem. In addition to this, tests were also performed to examine the IGSCC susceptibility of nuclear grade Alloy 600 tubing obtained from various sources. Examination of temperature-time combinations that may hold potential for improved IGSCC resistance of the transition regions of tubes expanded into tube sheet holes was done. The combinations fall in two categories. One is of short duration and relatively high temperature, where induction is the best method of heating because the treatment only lasts from some tens of seconds to a few minutes. The other is carried out in a lower temperature range and lasts for several hours. This latter combination of temperatures and times is considered for the so-called global heat treatment of entire tube sheet. To assess the effect of these treatments, reverse U-bend testing in high purity deaerated water containing an overpressure of hydrogen was employed and several heats of Alloy 600 were compared in tests at 365 degrees C, which is well above actual operating temperatures of steam generators, but provides an accelerated test procedure. Results of furnace heating in the range of 550-610 degrees C indicated improvement in IGSCC resistance, with best performance after a heat treatment at 610 degrees C for nine hours. In addition to stress relief, carbide precipitation can also occur, and their relative contributions to the improvement is discussed

Stress analysis of pressurized water reactor steam generator tube denting phenomena. Interim report

International Nuclear Information System (INIS)

Thomas, J.M.; Cipolla, R.C.; Ranjan, G.V.; Derbalian, G.

1978-07-01

In some Pressurized Water Reactor (PWR) steam generators, a corrosion product has formed on the carbon steel support plate in the crevice between the tube and support plate. The corrosion product occupies more volume than the original metal; the tube-to-support plate crevice volume is thus consumed with corrosion product, and further corrosive action results in a radially inward force on the tube and a radially outward force on the corroding support plate. This has resulted in indentation (''denting'') of the tube, accompanied by occasional cracking. Large in-plane deformation and cracking of support plates has also been observed in the most severely affected plants along with some serious side effects, such as deformation and cracking of inner row tube U-bends caused by support plate movement. Mechanical aspects of the tube denting phenomena have been studied using analytical models. The models used ranged from closed form analytical solutions to state-of-the-art numerical elastic-plastic computer program for moderate strains. It was found that tube dents, such as those observed in operating steam generators, are associated with yielding of both the tubes and support plates. Also studied were the stresses in tube U-bends caused by support plate flow slot deformation

Tube manufacturing and characterization of oxide dispersion strengthened ferritic steels

International Nuclear Information System (INIS)

Ukai, Shigeharu; Mizuta, Shunji; Yoshitake, Tunemitsu; Okuda, Takanari; Fujiwara, Masayuki; Hagi, Shigeki; Kobayashi, Toshimi

2000-01-01

Oxide dispersion strengthened (ODS) ferritic steels have an advantage in radiation resistance and superior creep rupture strength at elevated temperature due to finely distributed Y 2 O 3 particles in the ferritic matrix. Using a basic composition of low activation ferritic steel (Fe-12Cr-2W-0.05C), cladding tube manufacturing by means of pilger mill rolling and subsequent recrystallization heat-treatment was conducted while varying titanium and yttria contents. The recrystallization heat-treatment, to soften the tubes hardened due to cold-rolling and to subsequently improve the degraded mechanical properties, was demonstrated to be effective in the course of tube manufacturing. For a titanium content of 0.3 wt% and yttria of 0.25 wt%, improvement of the creep rupture strength can be attained for the manufactured cladding tubes. The ductility is also adequately maintained

Simulating Porous Magnetite Layer Deposited on Alloy 690TT Steam Generator Tubes.

Science.gov (United States)

Jeon, Soon-Hyeok; Son, Yeong-Ho; Choi, Won-Ik; Song, Geun Dong; Hur, Do Haeng

2018-01-02

In nuclear power plants, the main corrosion product that is deposited on the outside of steam generator tubes is porous magnetite. The objective of this study was to simulate porous magnetite that is deposited on thermally treated (TT) Alloy 690 steam generator tubes. A magnetite layer was electrodeposited on an Alloy 690TT substrate in an Fe(III)-triethanolamine solution. After electrodeposition, the dense magnetite layer was immersed to simulate porous magnetite deposits in alkaline solution for 50 days at room temperature. The dense morphology of the magnetite layer was changed to a porous structure by reductive dissolution reaction. The simulated porous magnetite layer was compared with flakes of steam generator tubes, which were collected from the secondary water system of a real nuclear power plant during sludge lancing. Possible nuclear research applications using simulated porous magnetite specimens are also proposed.

Top of tubesheet cracking in Bruce A NGS steam generator tubing - recent experience

International Nuclear Information System (INIS)

Clark, M.A.; Lepik, O.; Mirzai, M.; Thompson, I.

1998-01-01

During the Bruce A Nuclear Generating Station (BNGS-A) Unit 1 1997 planned outage, a dew point search method identified a leak in one steam generator(SG) tube. Subsequently, the tube was inspected with all available eddy current probes and removed for examination. The initial inspection results and metallurgical examination of the removed tube confirmed that the leak was due to intergranular attack/stress corrosion cracking (IGA/SCC) emanating from the secondary side of the tube at the top of the tubesheet location. Subsequently, eddy current and ultrasonic indications were found at the top of the tubesheet of other Alloy 600 SG tubes. To investigate the source of the indications and to validate the inspection probes, sections of 40 tubes with various levels of damage were removed. The metallurgical examination of the removed sections showed that both secondary side and primary side initiated, circumferential, stress corrosion cracking and intergranular attack occurred in the BNGS-A SG tubing. Significant degradation from both mechanisms was found, invariably located in the roll transition region of the top expansion joint between the tube and the tubesheet on the hot leg (304 degrees C) side of the tube. Various aspects of the failures and tube examinations are presented in this paper, including presentation of the cracking morphology, measured crack size distributions, and discussion of some factors possibly affecting the cracking. (author)

Total rupture of hydatid cyst of liver in to common bile duct: a case report.

Science.gov (United States)

Robleh, Hassan; Yassine, Fahmi; Driss, Khaiz; Khalid, Elhattabi; Fatima-Zahra, Bensardi; Saad, Berrada; Rachid, Lefriyekh; Abdalaziz, Fadil; Najib, Zerouali Ouariti

2014-01-01

Rupture of hydatid liver cyst into biliary tree is frequent complications that involve the common hepatic duct, lobar biliary branches, the small intrahepatic bile ducts,but rarely rupture into common bile duct. The rupture of hydatid cyst is serious life threating event. The authors are reporting a case of total rupture of hydatid cyst of liver into common bile duct. A 50-year-old male patient who presented with acute cholangitis was diagnosed as a case of totally rupture of hydatid cyst on Abdominal CT Scan. Rupture of hydatid cyst of liver into common bile duct and the gallbladder was confirmed on surgery. Treated by cholecystectomy and T-tube drainage of Common bile duct.

Automation of inspection methods for eddy current testing of steam generator tubes

International Nuclear Information System (INIS)

Meurgey, P.; Baumaire, A.

1990-01-01

Inspection of all the tubes of a steam generator when the reactor is stopped is required for some of these exchangers affected by stress corrosion cracking. Characterization of each crack, in each tube is made possible by the development of software for processing the signals from an eddy current probe. The ESTELLE software allows a rapid increase of tested tubes, more than 80,000 in 1989 [fr

Rupture of an expander prosthesis mimics axillary cancer recurrence.

LENUS (Irish Health Repository)

Ismael, T

2005-10-01

Regional silicone gel migration from a ruptured breast implant has been reported at different locations including the upper extremity, chest wall muscles, axilla and back. We report a patient who presented with an axillary mass that mimicked a regional recurrence 5 years after breast cancer reconstruction with a latissimus dorsi musculocutaneous flap and silicon gel expander-prosthesis. Surgical exploration revealed that the mass contained silicone gel around the port of the breast expander that had ruptured. The mass was confluent with an intracapsular silicone leak through a tract along the tube of the expander port.

Eddy current magnetic bias x-probe qualification and inspection of steam generator Monel 400 tubing in Pickering Nuclear Generating Station

International Nuclear Information System (INIS)

Lepine, B.A.; Van Langen, J.; Obrutsky, L.

2006-01-01

This paper presents an overview of the x-probe MB 350 eddy current inspection array probe, for detection of open OD axial crack-like flaws in Monel 400 tubes at Pickering Nuclear Generating Station. This report contains a selection of inspection results from the field inspections performed with this probe during the 2003 and 2004 period at Pickering Nuclear Generating Station A and B. During the 2003 in-service eddy current inspection results of Pickering Nuclear Generating Station A (PNGS-A) Unit 2, a 13 mm (0.5 inch) long axial indication was detected by the CTR1 bobbin and CTR2-C4 array probes in Tube R25-C52 of Steam Generator (SG) 11 in the hot leg sludge pile region. An experimental magnetic bias X-probe, specially designed by Zetec for inspection of Monel 400 tubing, was deployed and the indication was characterized as a potential out diameter (OD) axially oriented crack. Post-inspection tube pulling and destructive examination confirmed the presence of an Environmentally Assisted Crack (EAC), approximately 80% deep and 13mm long. Due to the significance of this discovery, Ontario Power Generation (OPG) requested AECL to initiate a program for qualification of the X-probe MB 350 for the detection of OD axial cracks in medium to high magnetic permeability μ r Monel 400 PNGS-A and B steam generator tubing at different locations. The X-probe MB 350 subsequently has been deployed as a primary inspection probe for crack detection for PNGS steam generators. (author)

Framatome recent developments and application on site in NDE of steam generator tubes

International Nuclear Information System (INIS)

Bieth, M.

1986-01-01

The increasing needs concerning the follow up and expertise of PWR steam generator (SG) tubing have led Framatome to develop a quick on-site intervention mobile unit, which could implement any current technique and equipment. Besides, Framatome has developed several non destructrive examination methods to solve the specific problems encountered in service on the SG tubes: profilometry of the SG tubes by eddy current. Inside and above the tube sheet, eddy current inspection of tube sleeving by ultrasonic testing and eddy current

Nickel electroplating as a remedy to steam generator tubing PWSCC

International Nuclear Information System (INIS)

Michaut, B.; Steltzlen, F.; Sala, B.; Laire, Ch.; Stubbe, J.

1993-01-01

Nickel plating appears to be a versatile process, as the application field, even if always used against PWSCC, is different from plant-to-plant. Its usage has been from a purely preventive action on tubes without defects, to a corrective action on through-wall cracked and leaking tubes. As a background for the large scale on-site operations of Doel 2 in 1990 (345 tubes) and Tihange 2 in 1992 (600 tubes), studies on four points are outlined, i.e. corrosion tests, stress measurements, sulfamate bath quality control, and in-service inspection. In conclusion, it appears that the nickel plating technique, following a case-by-case study, can often be a convenient remedy against Alloy 600 stress corrosion problems. New applications, in locations other than the steam generator field are under consideration

Four cases of spontaneous rupture of the urinary bladder

International Nuclear Information System (INIS)

Amano, Toshiyasu; Miwa, Sotaro; Takashima, Hiroshi; Takemae, Katsuro

2002-01-01

Between November 1997 and March 2001, 4 female patients from 44 to 65 years of age with a spontaneous rupture of the urinary bladder were analyzed. They complained of abdominal pain and had undergone an intra-pelvic gynecological operation (3 for uterine cancer, 1 for an ovarian cyst) several years before. The three with uterine cancer had also received radiation therapy. For their present condition, spontaneous urinary bladder rupture, their treatment was indwelling a urethral catheter. Two of them have had no recurrence of urinary bladder rupture after one month since having the urethral catheter indwelt. One, however, had to have the catheter re-indwelt due to unsuccessful suturing of the urinary bladder wall. The fourth patient had bilateral nephrostomy tubes due to severe radiation cystitis. Thus, one can infer that intra-pelvic gynecological operations and radiation therapy are major factors causing spontaneous urinary bladder rupture. While indwelling a urethral catheter may be effective for some patients with a spontaneous rupture of the urinary bladder, it may be very difficult to treat more complicated cases. (author)

Evaluation and field validation of Eddy-Current array probes for steam generator tube inspection

International Nuclear Information System (INIS)

Dodd, C.V.; Pate, J.R.

1996-07-01

The objective of the Improved Eddy-Current ISI for Steam Generator Tubing program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification, and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC's mobile NDE laboratory and staff. This report describes the design of specialized high-speed 16-coil eddy-current array probes. Both pancake and reflection coils are considered. Test results from inspections using the probes in working steam generators are given. Computer programs developed for probe calculations are also supplied

Steam generator tube failures: experience with water-cooled nuclear power reactors during 1976

International Nuclear Information System (INIS)

Tatone, O.S.; Pathania, R.S.

1978-02-01

A survey was conducted of experience with steam generator tubes at nuclear power stations during 1976. Failures were reported at 25 out of 68 water-cooled reactors. The causes of these failures and the repair and inspection procedures designed to cope with them are summarized. Examination of the data indicates that corrosion was the major cause of steam generator tube failures. Improvements are needed in steam generator design, condenser integrity and secondary water chemistry control. (author)

Possibilities of the metallurgical base in the manufacture of tubes for nuclear power plant steam generators

International Nuclear Information System (INIS)

Prnka, T.; Walder, V.; Dolenek, J.

Current possibilities are briefly summarized of metallurgy in the manufacture of high-quality tubes for nuclear power plant steam generators, mainly for fast reactor power plants. Discussed are steel making possibilities, semi-finished product and tube forming with special regard to 2.25Cr1MoNiNb steel problems, heat treatment, finishing, and testing. Necessary equipment and technology for the production of steam generator tubes are less common in the existing practice and are demanding on investment; their introduction, however, is inevitable for securing quality production of steam generator tubes. (Kr)

Investigation of reliability of EC method for inspection of VVER steam generator tubes

International Nuclear Information System (INIS)

Corak, Z.

2004-01-01

Complete and accurate non-destructive examinations (NDE) data provides the basis for performing mitigating actions and corrective repairs. It is important that detection and characterization of flaws are done properly at an early stage. EPRI Document PWR Steam Generator Examination Guidelines recommends an approach that is intended to provide the following: Ensure accurate assessment of steam generator tube integrity; Extend the reliable, cost effective, operating life of the steam generators, and Maximize the availability of the unit. Steam Generator Eddy Current Data Analysis Performance Demonstration represents the culmination of the intense two-year industry effort in the development of a performance demonstration program for eddy current testing (ECT) of steam generator tubing. It is referred to as the Industry Database (IDB) and provides a capability for individual organizations to implement SG ECT performance demonstration programs in accordance with the requirements specified in Appendices G and H of the ISI Guidelines. The Appendix G of EPRI Document PWR Steam Generator Examination Guidelines specifies personnel training and qualification requirements for NDE personnel who analyze NDE data for PWR steam generator tubing. Its purpose is to insure a continuing uniform knowledge base and skill level for data analysis. The European methodology document is intended to provide a general framework for development of qualifications for the inspection of specific components to ensure they are developed in a consistent way throughout Europe while still allowing qualification to be tailored in detail to meet different nation requirements. In the European methodology document one will not find a detailed description of how the inspection of a specific component should be qualified. A recommended practice is a document produced by ENIQ to support the production of detailed qualification procedures by individual countries. VVER SG tubes are inspected by EC method but a

Automated analysis technique developed for detection of ODSCC on the tubes of OPR1000 steam generator

International Nuclear Information System (INIS)

Kim, In Chul; Nam, Min Woo

2013-01-01

A steam generator (SG) tube is an important component of a nuclear power plant (NPP). It works as a pressure boundary between the primary and secondary systems. The integrity of a SG tube can be assessed by an eddy current test every outage. The eddy current technique(adopting a bobbin probe) is currently the main technique used to assess the integrity of the tubing of a steam generator. An eddy current signal analyst for steam generator tubes continuously analyzes data over a given period of time. However, there are possibilities that the analyst conducting the test may get tired and cause mistakes, such as: missing indications or not being able to separate a true defect signal from one that is more complicated. This error could lead to confusion and an improper interpretation of the signal analysis. In order to avoid these possibilities, many countries of opted for automated analyses. Axial ODSCC (outside diameter stress corrosion cracking) defects on the tubes of OPR1000 steam generators have been found on the tube that are in contract with tube support plates. In this study, automated analysis software called CDS (computer data screening) made by Zetec was used. This paper will discuss the results of introducing an automated analysis system for an axial ODSCC on the tubes of an OPR1000 steam generator.

Repairing a steam generator tube by inserting a sheath

International Nuclear Information System (INIS)

Gaudin, J.P.

1986-01-01

According to the invention, the mechanical deformation of the sheath, realized by expansion in its end part opposite to the expanded end within the tube plate, is situated along a limited height, and the parameters of the said mechanical deformation are calculated according to the welding parameters applied consecutively. Besides, the said welding parameters are determined according to the initial mechanical deformation to obtain stress relaxation more particularly in the singular zones of the mechanical deformation. The present invention applies to the repair of PWR steam generator tubes [fr

Real-Time Detection of Rupture Development: Earthquake Early Warning Using P Waves From Growing Ruptures

Science.gov (United States)

Kodera, Yuki

2018-01-01

Large earthquakes with long rupture durations emit P wave energy throughout the rupture period. Incorporating late-onset P waves into earthquake early warning (EEW) algorithms could contribute to robust predictions of strong ground motion. Here I describe a technique to detect in real time P waves from growing ruptures to improve the timeliness of an EEW algorithm based on seismic wavefield estimation. The proposed P wave detector, which employs a simple polarization analysis, successfully detected P waves from strong motion generation areas of the 2011 Mw 9.0 Tohoku-oki earthquake rupture. An analysis using 23 large (M ≥ 7) events from Japan confirmed that seismic intensity predictions based on the P wave detector significantly increased lead times without appreciably decreasing the prediction accuracy. P waves from growing ruptures, being one of the fastest carriers of information on ongoing rupture development, have the potential to improve the performance of EEW systems.

Leak on a steam generator tube: in-depth analysis

International Nuclear Information System (INIS)

Berger, J.; Deotto, G.; Mathon, C.; Madurel, A.; Pitner, P.; Gay, N.; Guivarch, M.

2015-01-01

A circumferential through crack was observed on a steam generator tube of the unit 2 of the Fessenheim plant. Destructive tests showed that the crack was due to cycle fatigue combined with the presence of inter-granular corrosion zones. An in-depth analysis based on simulations shows that the combination of 5 elements caused the crack. First, a specific position of the anti-vibration bar near this tube, secondly, a local presence of fouling, these 2 first elements led to an increase of the tube vibratory level. Thirdly, the 600 MA alloy used is known to be susceptible to corrosion. Fourthly, the trapping of chemical species on the secondary circuit side due to the presence of interstices on the crosspiece and fifthly, the presence of spots where inter-granular corrosion developed. (A.C.)

Research perspectives on the evaluation of steam generator tube integrity

International Nuclear Information System (INIS)

Muscara, J.; Diercks, D.R.; Majumdar, S.; Kupperman, D.S.; Bakhtiari, S.; Shack, W.J.

2002-01-01

Industry efforts have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, stress corrosions cracking (SCC) and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding, there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by 'plug or repair on detection' because current NDE techniques for characterization of flaws and the knowledge of SCC crack growth rates are not accurate enough to permit continued operation. Replacement generators with improved designs and materials have performed well to date, but previous experience with the appearance of some types of SCC in Alloy 600 after 10 years or more of operation and laboratory results suggest additional understanding of corrosion performance of these materials is needed. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators. (author)

Optimization of Peripheral Finned-Tube Evaporators Using Entropy Generation Minimization

OpenAIRE

Pussoli, Bruno; Barbosa Jr., Jader; da Silva, Luciana; Kaviany, Massoud

2012-01-01

The peripheral finned-tube (PFT) is a new geometry for enhanced air-side heat transfer under moisture condensate blockage (evaporators). It consists of individual hexagonal (peripheral) fin arrangements with radial fins whose bases are attached to the tubes and tips are interconnected with the peripheral fins. In this paper, experimentally validated semi-empirical models for the air-side heat transfer and pressure drop are combined with the entropy generation minimization theory to determine ...

Ultrasonic inspection of steam generator tubing for cracks, wall thinning and cross-sectional deformation

International Nuclear Information System (INIS)

Meyer, P.A.; Carodiskey, T.J.

1988-01-01

Periodic inspection of steam generator tubing is an important consideration in the efficient operation of a power generating facility. Since the operating life of these generators is finite, failures will occur. Due to the chemistry of the environment, thermal cycling, and other factors, flaws may develop that can cause rapid deterioration of the tubing while the overall performance of the unit may appear normal. In earlier presentation, the authors presented an ultrasonic bore-side array transducer which can be used with a conventional flaw detector instrument for the location of circumferential crack type defects on the outside tube surface. since that time, much additional experience has been gained on the performance of these probes. Probe performance has been characterized using fatigue crack samples and these results are reviewed. Probes have also been developed having 16 elements for use in larger diameter (25 mm) tubes. The bore-side array concept has been expanded to normal incidence tube well inspection allowing simultaneous wall thickness and eccentricity measurement which is very useful in the assessment of tube wastage and deformation. Preliminary data obtained in this area is presented

Pressure loss characteristics of LSTF steam generator heat-transfer tubes. Pressure loss increase due to tube internal instruments

International Nuclear Information System (INIS)

Suzuki, Mitsuhiro

1994-11-01

The steam generator of the Large-Scale Test Facility (LSTF) includes 141 heat-transfer U-tubes with different lengths. Six U-tubes among them are furnished with 15 or 17 probe-type instruments (conduction probe with a thermocouple; CPT) protuberant into the primary side of the U-tubes. Other 135 U-tubes are not instrumented. This results in different hydraulic conditions between the instrumented and non-instrumented U-tubes with the same length. A series of pressure loss characteristics tests was conducted at a test apparatus simulating both types of U-tube. The following pressure loss coefficient (K CPT ) was reduced as a function of Reynolds number (Re) from these tests under single-phase water flow conditions. K CPT =0.16 5600≤Re≤52820, K CPT =60.66xRe -0.688 2420≤Re≤5600, K CPT =2.664x10 6 Re -2.06 1371≤Re≤2420. The maximum uncertainty is 22%. By using these results, the total pressure loss coefficients of full length U-tubes were estimated. It is clarified that the total pressure loss of the shortest instrumented U-tube is equivalent to that of the middle-length non-instrumented U-tube and also that a middle-length instrumented U-tube is equivalent to the longest non-instrumented U-tube. Concludingly. it is important to take account of the CPT pressure loss mentioned above in estimation of fluid behavior at the non-instrumented U-tubes either by using the LSTF experiment data from the CPT-installed U-tubes or by using any analytical codes. (author)

Evaluation of the inner wall axial cracks of steam generator tubes by eddy current test

International Nuclear Information System (INIS)

Hur, Do Haeng; Choi, Myung Sik; Lee, Doek Hyun; Han, Jung Ho

2001-01-01

For the enhancement of ECT reliability on the primary water stress corrosion cracks of nuclear steam generator tubes, it is important to comprehend the signal characteristics on crack morphology and to select an appropriate probe type. In this paper, the sizing accuracy and the detectability for the inner wall axial cracks of tubes were quantitatively evaluated using the electric discharge machined notches and the corrosion cracks which were developed on the operating steam generator tubes. The difference of eddy current signal characteristics between pancake and axial coil were also investigated. The results obtained from this study provide a useful information for more precise evaluation on the inner wall axial cracks of steam generator tubes.

Evaluation of ECT reliability for axial ODSCC in steam generator tubes

International Nuclear Information System (INIS)

Lee, Jae Bong; Park, Jai Hak; Kim, Hong Deok; Chung, Han Sub

2010-01-01

The integrity of steam generator tubes is usually evaluated based on eddy current test (ECT) results. Because detection capacity of the ECT is not perfect, all of the physical flaws, which actually exist in steam generator tubes, cannot be detected by ECT inspection. Therefore it is very important to analyze ECT reliability in the integrity assessment of steam generators. The reliability of an ECT inspection system is divided into reliability of inspection technique and reliability of quality of analyst. And the reliability of ECT results is also divided into reliability of size and reliability of detection. The reliability of ECT sizing is often characterized as a linear regression model relating true flaw size data to measured flaw size data. The reliability of detection is characterized in terms of probability of detection (POD), which is expressed as a function of flaw size. In this paper the reliability of an ECT inspection system is analyzed quantitatively. POD of the ECT inspection system for axial outside diameter stress corrosion cracks (ODSCC) in steam generator tubes is evaluated. Using a log-logistic regression model, POD is evaluated from hit (detection) and miss (no detection) binary data obtained from destructive and non-destructive inspections of cracked tubes. Crack length and crack depth are considered as variables in multivariate log-logistic regression and their effects on detection capacity are assessed using two-dimensional POD (2-D POD) surface. The reliability of detection is also analyzed using POD for inspection technique (POD T ) and POD for analyst (POD A ).

Nickel electroplating of steam generator tubes (kiss sleeving process)

International Nuclear Information System (INIS)

Michaut, B.

1988-01-01

This process, the nickel electroplating of steam generator tubes, has been jointly developed under a Belgatom (Laborelec) and Framatome agreement with shared experience gained by both companies, industrial applications being under the responsibility of Framatome. Application of the coating in zones where residual stresses or cracks are present prevents contact between the primary water and the tube, which stops the stress corrosion process. In the Doel 2 plant, 91 tubes have been plated since 1985, and different sets of parameters have been used for comparison purposes. Among these tubes, 9 have been preventively plugged because of defective plating, 9 have been pulled out for laboratory examinations, 2 just after plating and 7 after 1 or 2 yr of service. There are 73 plated tubes still in service. From the tests that were performed, it was possible to select an optimized set of parameters guaranteeing the following properties: bridging of existing cracks and good behavior of the coating in relevant zones, good adhesion to the Inconel tube, high ductility, low residual stresses, thermal shock resistance, corrosion resistance, erosion resistance, and low cobalt content. The licensability of this process is being completed. It is based first on the leak-before-break concept to determine the characteristics of the nickel plating, thickness in particular, and second on the inspectability of ultrasonic testing methods

Effect of Ovality on Maximum External Pressure of Helically Coiled Steam Generator Tubes with a Rectangular Wear

Energy Technology Data Exchange (ETDEWEB)

Shin, Dong In; Lim, Eun Mo; Huh, Nam Su [Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of); Choi, Shin Beom; Yu, Je Yong; Kim, Ji Ho; Choi, Suhn [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-10-15

A structural integrity of steam generator tubes of nuclear power plants is one of crucial parameters for safe operation of nuclear power plants. Thus, many studies have been made to provide engineering methods to assess integrity of defective tubes of commercial nuclear power plants considering its operating environments and defect characteristics. As described above, the geometric and operating conditions of steam generator tubes in integral reactor are significantly different from those of commercial reactor. Therefore, the structural integrity assessment of defective tubes of integral reactor taking into account its own operating conditions and geometric characteristics, i. e., external pressure and helically coiled shape, should be made to demonstrate compliance with the current design criteria. Also, ovality is very specific characteristics of the helically coiled tube because it is occurred during the coiling processes. The wear, occurring from FIV (Flow Induced Vibration) and so on, is main degradation of steam generator tube. In the present study, maximum external pressure of helically coiled steam generator tube with wear is predicted based on the detailed 3-dimensional finite element analysis. As for shape of wear defect, the rectangular shape is considered. In particular, the effect of ovality on the maximum external pressure of helically coiled tubes with rectangular shaped wear is investigated. In the present work, the maximum external pressure of helically coiled steam generator tube with rectangular shaped wear is investigated via detailed 3-D FE analyses. In order to cover a practical range of geometries for defective tube, the variables affecting the maximum external pressure were systematically varied. In particular, the effect of tube ovality on the maximum external pressure is evaluated. It is expected that the present results can be used as a technical backgrounds for establishing a practical structural integrity assessment guideline of

Predicted wear on the tube outside surface due to foreign object in the secondary side of steam generator

International Nuclear Information System (INIS)

Kim, Hyung Nam; Cho, Nam Cheoul

2012-01-01

It is necessary to evaluate the effects of foreign objects on steam generator tubes and to use this information to take appropriate safety precautions to prevent nuclear accidents. Foreign objects may include loose parts from the feed water system and items lost by workers during o/h, and may flow into the secondary side of steam generators during operation. A foreign object could damage steam generator tube walls if there is relative motion between the tube and the foreign object. This is especially true for foreign objects that land on the tube sheet because the velocity of cross flow, which creates a contact force between the tube and foreign object, is relatively high there. During steam generator overhauls, foreign objects are detected by non destructive methods such as the visual test and/or the eddy current test. Confirmed foreign objects should be removed for nuclear safety. The Foreign Object Search and Retrieval System (FOSAR) can be used to remove foreign objects from the steam generators with a square tube array. However, the FOSAR cannot be used (or can be used in only a very restricted area, such as the outside of the tube bundle) in the steam generators with a triangular tube array. In order to continue nuclear power plant operations without removing foreign objects, the integrity of the steam generator tube must be verified. This paper introduces a practical method developed to evaluate the effects of foreign objects detected on tube sheets in the secondary sides of steam generators