Criticality safety studies for plutonium–uranium metal fuel pin fabrication facility

International Nuclear Information System (INIS)

Stephen, Neethu Hanna; Reddy, C.P.

2013-01-01

Highlights: ► Criticality safety limits for PUMP-F facility is identified. ► The fissile mass which can be handled safely during alloy preparation is 10.5 kg. ► The number of fuel slugs which can be handled safely during injection casting is 53. ► The number of fuel slugs which can be handled safely after fuel fabrication is 71. - Abstract: This study focuses on the criticality safety during the fabrication of fast reactor metal fuel pins comprising of the fuel type U–15Pu, U–19Pu and U–19Pu–6Zr in the Plutonium–Uranium Metal fuel Pin fabrication Facility (PUMP-F). Maximum amount of fissile mass which can be handled safely during master alloy preparation, Injection casting and fuel slug preparation following fuel pin fabrication were identified and fixed based on this study. In the induction melting furnace, the fissile mass can be limited to 10.5 kg. During fuel slug preparation and fuel pin fabrication, fuel slugs and pins were arranged in hexagonal and square lattices to identify the most reactive configuration. The number of fuel slugs which can be handled safely after injection casting can be fixed to be 53, whereas after fuel fabrication it is 71

Cost evaluation of a commercial-scale DUPIC fuel fabrication facility (Part I) -Summary

Energy Technology Data Exchange (ETDEWEB)

Ko, Won Il; Choi, Hang Bok; Yang, Myung Seung [Korea Atomic Energy Research Institute, Taejon (Korea)

1999-08-01

A conceptual design of a commercial scale DUPIC fuel fabrication facility was initiated to provide some insights into the costs associated with construction, operation, and decommissioning. The primary conclusion of this report is that it is feasible to design, license, construct, test, and operate a facility that will process 400 MTHE/yr of spent PWR fuel and reconfigure the fuel into CANDU fuel bundles at a reasonable unit cost of the fuel material. Although DUPIC fuel fabrication by vibropacking method is clearly cheaper than that of the pellet method, the feasibility of vibropac technology for DUPIC fuel fabrication and use of vibroac fuel in CANDU reactors may has to be studied in depth in order to use as an alternative to the conventional pellet fuel method. Especially, there are some questions on meeting the CANDU requirements in thermal and mechanical terms as well as density of fuel. Wherever possible, this report used representative costs of currently available technologies as the bases for cost estimation. It should also be noted that the conceptual design and cost information contained in this report was extracted from the public domain and general open literature. Later studies have to focus on other important areas of concern such as safety, security, safeguards, process optimization etc. 7 figs., 6 tabs. (Author)

Facility effluent monitoring plan for the 300 Area Fuels Fabrication Facility

International Nuclear Information System (INIS)

Nickels, J.M.; Brendel, D.F.

1991-11-01

A facility effluent monitoring plan is required by the US Department of Energy in DOE Order 5400.1 for any operations that involve hazardous materials and radioactive substances that could impact employee or public safety or the environment. This document is prepared using the specific guidelines identified in A Guide for Preparing Hanford Site Facility Effluent Monitoring Plans, WHC-EP- 0438. This facility effluent monitoring plan assesses effluent monitoring systems and evaluates whether they are adequate to ensure the public health and safety as specified in applicable federal, state, and local requirements. This facility effluent monitoring plan is the first annual report. It shall ensure long-range integrity of the effluent monitoring system by requiring an update whenever a new process or operation introduces new hazardous materials or significant radioactive materials. This document must be reviewed annually even if there are no operational changes, and it must be updated as a minimum every three years. The Fuel Fabrication Facility in the Hanford 300 Area supported the production reactors from the 1940's until they were shut down in 1987. Prior to 1987 the Fuel Fabrication Facility released both airborne and liquid radioactive effluents. In January 1987 the emission of airborne radioactive effluents ceased with the shutdown of the fuels facility. The release of liquid radioactive effluents have continued although decreasing significantly from 1987 to 1990

Nondestructive assay of special nuclear material for uranium fuel-fabrication facilities

International Nuclear Information System (INIS)

Smith, H.A. Jr.; Schillebeeckx, P.

1997-01-01

A high-quality materials accounting system and effective international inspections in uranium fuel-fabrication facilities depend heavily upon accurate nondestructive assay measurements of the facility's nuclear materials. While item accounting can monitor a large portion of the facility inventory (fuel rods, assemblies, storage items), the contents of all such items and mass values for all bulk materials must be based on quantitative measurements. Weight measurements, combined with destructive analysis of process samples, can provide highly accurate quantitative information on well-characterized and uniform product materials. However, to cover the full range of process materials and to provide timely accountancy data on hard-to-measure items and rapid verification of previous measurements, radiation-based nondestructive assay (NDA) techniques play an important role. NDA for uranium fuel fabrication facilities relies on passive gamma spectroscopy for enrichment and U isotope mass values of medium-to-low-density samples and holdup deposits; it relies on active neutron techniques for U-235 mass values of high-density and heterogeneous samples. This paper will describe the basic radiation-based nondestructive assay techniques used to perform these measurements. The authors will also discuss the NDA measurement applications for international inspections of European fuel-fabrication facilities

International safeguards for a modern MOX [mixed-oxide] fuel fabrication facility

International Nuclear Information System (INIS)

Pillay, K.K.S.; Stirpe, D.; Picard, R.R.

1987-03-01

Bulk-handling facilities that process plutonium for commercial fuel cycles offer considerable challenges to nuclear materials safeguards. Modern fuel fabrication facilities that handle mixed oxides of plutonium and uranium (MOX) often have large inventories of special nuclear materials in their process lines and in storage areas for feed and product materials. In addition, the remote automated processing prevalent at new MOX facilities, which is necessary to minimize radiation exposures to personnel, tends to limit access for measurements and inspections. The facility design considered in this study incorporates all these features as well as state-of-the-art measurement technologies for materials accounting. Key elements of International Atomic Energy Agency (IAEA) safeguards for such a fuel-cycle facility have been identified in this report, and several issues of primary importance to materials accountancy and IAEA verifications have been examined. We have calculated detection sensitivities for abrupt and protracted diversions of plutonium assuming a single materials balance area for all processing areas. To help achieve optimal use of limited IAEA inspection resources, we have calculated sampling plans for attributes/variables verification. In addition, we have demonstrated the usefulness of calculating σ/sub (MUF-D)/ and detection probabilities corresponding to specified material-loss scenarios and resource allocations. The data developed and the analyses performed during this study can assist both the facility operator and the IAEA in formulating necessary safeguards approaches and verification procedures to implement international safeguards for special nuclear materials

International safeguards for a modern MOX (mixed-oxide) fuel fabrication facility

Energy Technology Data Exchange (ETDEWEB)

Pillay, K.K.S.; Stirpe, D.; Picard, R.R.

1987-03-01

Bulk-handling facilities that process plutonium for commercial fuel cycles offer considerable challenges to nuclear materials safeguards. Modern fuel fabrication facilities that handle mixed oxides of plutonium and uranium (MOX) often have large inventories of special nuclear materials in their process lines and in storage areas for feed and product materials. In addition, the remote automated processing prevalent at new MOX facilities, which is necessary to minimize radiation exposures to personnel, tends to limit access for measurements and inspections. The facility design considered in this study incorporates all these features as well as state-of-the-art measurement technologies for materials accounting. Key elements of International Atomic Energy Agency (IAEA) safeguards for such a fuel-cycle facility have been identified in this report, and several issues of primary importance to materials accountancy and IAEA verifications have been examined. We have calculated detection sensitivities for abrupt and protracted diversions of plutonium assuming a single materials balance area for all processing areas. To help achieve optimal use of limited IAEA inspection resources, we have calculated sampling plans for attributes/variables verification. In addition, we have demonstrated the usefulness of calculating sigma/sub (MUF-D)/ and detection probabilities corresponding to specified material-loss scenarios and resource allocations. The data developed and the analyses performed during this study can assist both the facility operator and the IAEA in formulating necessary safeguards approaches and verification procedures to implement international safeguards for special nuclear materials.

Facility safeguards at an LEU fuel fabrication facility in Japan

International Nuclear Information System (INIS)

Kuroi, H.; Osabe, T.

1984-01-01

A facility description of a Japanese LEU BWR-type fuel fabrication plant focusing on safeguards viewpoints is presented. Procedures and practices of MC and A plan, measurement program, inventory taking, and the report and record system are described. Procedures and practices of safeguards inspection are discussed and lessons learned from past experiences are reviewed

Material Accounting Issues at the U.S. MOX Fuel Fabrication Facility

International Nuclear Information System (INIS)

Lyman, E.

2015-01-01

The Mixed Oxide Fuel Fabrication Facility (MFFF) is under construction in the United States. The plant is being licenced by the U.S. Nuclear Regulatory Commission (NRC), which as the U.S. SSAC regulates both domestic MC and A and compliance with international safeguards (where applicable). Among the NRC's MC and A requirements for Category I fuel cycle facilities are programmes for item and process monitoring. The NRC also has requirements for timely resolution of alarms and assessment of the validity of alleged thefts. NRC's item monitoring requirement specifies that the operator must be able to verify the 'presence and integrity' of items, with the goal of detecting the loss of items containing 2 kilogrammes of plutonium within certain time periods. The requirements for resolution of alarms and assessment of alleged thefts also generally require some capability to locate and verify items on demand. However, to the extent these regulations mandate that individual items be physically located and verified by hand, they can be difficult (or impossible) to meet for facilities with large numbers of items. The MFFF design was based largely on French facilities that were not subject to similar requirements. Consequently, the applicant proposed a novel item monitoring approach that relies on the data within the plant's computerized inventory and process control systems. This proposal was challenged in July 2010 by intervenors, raising questions such as whether computer systems could be used as the sole means for verification, given the potential for data to be compromised. In February 2014, the NRC's Atomic Safety and Licencing Board issued a decision upholding the applicant's plan, but one of the three judges issued a dissent, citing concern about cyberterrorism. This paper will discuss the issues argued during the hearing and their broader relevance. (author)

Case study application of the IAEA safeguards assessment methodology to a mixed oxide fuel fabrication facility

International Nuclear Information System (INIS)

Swartz, J.; McDaniel, T.

1981-01-01

Science Applications, Inc. has prepared a case study illustrating the application of an assessment methodology to an international system for safeguarding mixed oxide (MOX) fuel fabrication facilities. This study is the second in a series of case studies which support an effort by the International Atomic Energy Agency (IAEA) and an international Consultant Group to develop a methodology for assessing the effectiveness of IAEA safeguards. 3 refs

Development of ISA procedure for uranium fuel fabrication and enrichment facilities

International Nuclear Information System (INIS)

Yamate, Kazuki; Arakawa, Tomoyuki; Yamashita, Masahiro; Sasaki, Noriaki; Hirano, Mitsumasa

2011-01-01

The integrated safety analysis (ISA) procedure has been developed to apply risk-informed regulation to uranium fuel fabrication and enrichment facilities. The major development efforts are as follows: (a) preparing the risk level matrix as an index for items-relied-on-for-safety (IROFS) identification, (b) defining requirements of IROFS, and (c) determining methods of IROFS importance based on the results of risk- and scenario-based analyses. For the risk level matrix, the consequence and likelihood categories have been defined by taking into account the Japanese regulatory laws, rules, and safety standards. The trial analyses using the developed procedure have been performed for several representative processes of the reference uranium fuel fabrication and enrichment facilities. This paper presents the results of the ISA for the sintering process of the reference fabrication facility. The results of the trial analyses have demonstrated the applicability of the procedure to the risk-informed regulation of these facilities. (author)

Advanced fuel technologies at General Atomics

International Nuclear Information System (INIS)

Back, Christina A.

2013-01-01

General Atomics (GA) has made significant contributions since its founding in the 1950's to develop nuclear power for peaceful means. With the conception and construction of the TRIGA reactors and research on TRISO particles, GA has long recognised the importance of 'accident-tolerant' materials. Before the accident at Fukushima Daiichi, GA had already initiated work on silicon carbide (SiC) and SiC-related technologies for application in nuclear reactors. At that time, the work was initiated in support of the GA advanced gas-cooled fast reactor concept called the Energy Multiplier Module, EM2. This work continues, however, the reasons that make SiC materials attractive for fast reactor concepts also make them attractive for advanced light water reactors. These include superior performance over zircaloy for high-temperature strength, especially above 1500 deg. C, and significantly reduced hydrogen production in accident scenarios. The current focus on 'accident-tolerant' components is to develop cladding made of silicon carbide fiber and silicon carbide matrix, SiC-SiC composites. The goal for this work is to produce a cladding that provides strength and impermeability to meet reactor performance and safety requirements. To date, GA has examined the trade-offs between processing time and infiltration uniformity to reduce fabrication time, fabricated cylindrical prototypes, and refined material properties for fracture toughness, impermeability, and thermal conductivity. Generally, the GA programme is developing innovative fuel elements that employ both high density uranium-bearing fuels that enable longer lifetime with higher burn-up, and claddings that are more resistant to neutron damage. In addition to fabrication, significant effort is devoted to measuring the critical parameters, such as thermal conductivity, mechanical strength and component performance at reactor-relevant operational conditions, using a mix of commercial equipment

Evaluation of existing United States' facilities for use as a mixed-oxide (MOX) fuel fabrication facility for plutonium disposition

International Nuclear Information System (INIS)

Beard, C.A.; Buksa, J.J.; Chidester, K.; Eaton, S.L.; Motley, F.E.; Siebe, D.A.

1995-01-01

A number of existing US facilities were evaluated for use as a mixed-oxide fuel fabrication facility for plutonium disposition. These facilities include the Fuels Material Examination Facility (FMEF) at Hanford, the Washington Power Supply Unit 1 (WNP-1) facility at Hanford, the Barnwell Nuclear Fuel Plant (BNFP) at Barnwell, SC, the Fuel Processing Facility (FPF) at Idaho National Engineering Laboratory (INEL), the Device Assembly Facility (DAF) at the Nevada Test Site (NTS), and the P-reactor at the Savannah River Site (SRS). The study consisted of evaluating each facility in terms of available process space, available building support systems (i.e., HVAC, security systems, existing process equipment, etc.), available regional infrastructure (i.e., emergency response teams, protective force teams, available transportation routes, etc.), and ability to integrate the MOX fabrication process into the facility in an operationally-sound manner that requires a minimum amount of structural modifications

Atomics International fuel fabrication facility and low enrichment program. Part 2

International Nuclear Information System (INIS)

Hassel, H.W.

1993-01-01

Most of you know our company from the last meeting in May in Vienna, so I won't steal your time with explaining and demonstrating the same techniques that we have heard this morning f rom the other speakers. I would just take some words to explain the order of business with highly enriched uranium. NUKEM handles around almost two tons of highly enriched uranium a year and it was necessary to satisfy all the new physical protection philosophies. That means that we have to install storage and safe fabrication sites for a lot of money, 2.5 meter thick concrete walls, and different alarm systems. So just to demonstrate how silly this business is, we have just overcome this for highly enriched uranium, and now we speak about low enriched uranium for which we don't need all of these investments to make this business safe. I would just like to concentrate my words on the status of fabrication and considerations in my company concerning the medium enriched uranium and low enriched uranium. In TABLE I are the different fuel types (see column 1) and then we have the fabrication in column 2; (The reason that I use the blackboard this morning is that I try to demonstrate all the techniques. However, all the speakers before me did this and in theory we are not so far away from each other.) the experience of my company in kg. In column 3 is the irradiation experience of these fuels types. Column 4 shows the studies and calculations made in our company for lower and medium enriched fuels. The preliminary fabrication tests and calculations are in column 5, and in column 6 we have the delivery time for a prototype core in months after UF 6 supply. Column 7 shows the time for the development of specifications including irradiation time in years for 6 and 7, and column 8 is the estimated cost of 6 and 7. There is just one fuel that is not in this summary and that is U-Zr

Nuclear fuel fabrication in India

International Nuclear Information System (INIS)

Kondal Rao, N.

1975-01-01

The important role of a nuclear power programme in meeting the growing needs of power in India is explained. The successful installation of Tarapur Atomic Power Station and Rajasthan Atomic Power Station as well as the work at Madras Atomic Power Station are described. The development of the Atomic Fuels Division and the Nuclear Fuel Complex, Hyderabad which is mainly concerned with the fabrication of fuel elements and the reprocessing of fuels are explained. The N.F.C. essentially has the following constituent units : Zirconium Plant (ZP) comprising of Zirconium Oxide Plant, Zirconium Sponge Plant and Zirconium Fabrication Plant; Natural Uranium Oxide Plant (UOP); Ceramic Fuel Fabrication Plant (CFFP); Enriched Uranium Oxide Plant (EUOP); Enriched Fuel Fabrication Plant (EEFP) and Quality Control Laboratory for meeting the quality control requirements of all plants. The capacities of various plants at the NFC are mentioned. The work done on mixed oxide fuels and FBTR core with blanket assemblies, nickel and steel assemblies, thermal research reactor of 100 MW capacity, etc. are briefly mentioned. (K.B.)

Nuclear fuel fabrication in India

Energy Technology Data Exchange (ETDEWEB)

Kondal Rao, N

1975-01-01

The important role of a nuclear power program in meeting the growing needs of power in India is explained. The successful installation of Tarapur Atomic Power Station and Rajasthan Atomic Power Station as well as the work at Madras Atomic Power Station are described. The development of the Atomic Fuels Division and the Nuclear Fuel Complex, Hyderabad which is mainly concerned with the fabrication of fuel elements and the reprocessing of fuels are explained. The N.F.C. essentially has the following constituent units : Zirconium Plant (ZP) comprising of Zirconium Oxide Plant, Zirconium Sponge Plant and Zirconium Fabrication Plant; Natural Uranium Oxide Plant (UOP); Ceramic Fuel Fabrication Plant (CFFP); Enriched Uranium Oxide Plant (EUOP); Enriched Fuel Fabrication Plant (EEFP) and Quality Control Laboratory for meeting the quality control requirements of all plants. The capacities of various plants at the NFC are mentioned. The work done on mixed oxide fuels and FBTR core with blanket assemblies, nickel and steel assemblies, thermal research reactor of 100 MW capacity, etc. are briefly mentioned.

Evaluation of environmental control technologies for commercial uranium nuclear fuel fabrication facilities

International Nuclear Information System (INIS)

Perkins, B.L.

1983-01-01

At present in the United States, there are seven commercial light-water reactor uranium fuel fabrication facilities. Effluent wastes from these facilities include uranium, nitrogen, fluorine, and organic-containing compounds. These effluents may be either discharged to the ambient environment, treated and recycled internally, stored or disposed of on-site, sent off-site for treatment and/or recovery, or sent off-site for disposal (including disposal in low-level waste burial sites). Quantities of waste generated and treatment techniques vary greatly depending on the facility and circuits used internally at the facility, though in general all the fluorine entering the facility as UF 6 is discharged as waste. Further studies to determine techniques and procedures that might minimize dose (ALARA) and to give data on possible long-term effects of effluent discharge and waste disposal are needed

Fabrication of HTTR first loading fuel

International Nuclear Information System (INIS)

Kato, S.; Yoshimuta, S.; Hasumi, T.; Sato, K.; Sawa, K.; Suzuki, S.; Mogi, H.; Shiozawa, S.; Tanaka, T.

2001-01-01

This paper summarizes the fabrication of the first loading fuel for HTTR, High Temperature engineering Test Reactor constructed by JAERI, Japan Atomic Energy Research Institute. The fuel fabrication started at the HTR fuel facility of NFI, Nuclear Fuel Industries, Ltd., June 1995. 4,770 fuel rods were fabricated through the fuel kernel, coated fuel particle and fuel compaction process, then 150 fuel elements were assembled in the reactor building December 1997. Fabrication technology for the fuel was established through a lot of R and D activities and fabrication experience of irradiation examination samples spread over about 30 years. Most of all, very high quality and production efficiency of fuel were achieved by the development of the fuel kernel process using the vibration dropping technology, the continuous 4-layer coating process and the automatic compaction process. As for the inspection technology, the development of the automatic measurement equipment for coated layer thickness of a coated fuel particle and uranium content of a fuel compact contributed to the higher reliability and rationalization of the inspection process. The data processing system for the fabrication and quality control, which was originally developed by NFI, made possible not only quick feedback of statistical quality data to the fabrication processes, but also automatic document preparation, such as inspection certificates and accountability control reports. The quality of the first loading fuel fully satisfied the design specifications for the fuel. In particular, average bare uranium fraction and SiC defective fraction of fuel compacts were 2x10 -6 and 8x10 -5 , respectively. According to the preceding irradiation examinations being performed at JMTR, Japan Materials Testing Reactor of JAERI, the specimen sampled from the first loading fuel shows good irradiation performance. (author)

Development of technology of high density LEU dispersion fuel fabrication

International Nuclear Information System (INIS)

Wiencek, T.; Totev, T.

2007-01-01

Advanced Materials Fabrication Facilities at Argonne National Laboratory have been involved in development of LEU dispersion fuel for research and test reactors from the beginning of RERTR program. This paper presents development of technology of high density LEU dispersion fuel fabrication for full size plate type fuel elements. A brief description of Advanced Materials Fabrication Facilities where development of the technology was carried out is given. A flow diagram of the manufacturing process is presented. U-Mo powder was manufactured by the rotating electrode process. The atomization produced a U-Mo alloy powder with a relatively uniform size distribution and a nearly spherical shape. Test plates were fabricated using tungsten and depleted U-7 wt.% Mo alloy, 4043 Al and Al-2 wt% Si matrices with Al 6061 aluminum alloy for the cladding. During the development of the technology of manufacturing of full size high density LEU dispersion fuel plates special attention was paid to meet the required homogeneity, bonding, dimensions, fuel out of zone and other mechanical characteristics of the plates.

Advanced accounting techniques in automated fuel fabrication facilities

International Nuclear Information System (INIS)

Carlson, R.L.; DeMerschman, A.W.; Engel, D.W.

1977-01-01

The accountability system being designed for automated fuel fabrication facilities will provide real-time information on all Special Nuclear Material (SNM) located in the facility. It will utilize a distributed network of microprocessors and minicomputers to monitor material movement and obtain nuclear materials measurements directly from remote, in-line Nondestructive Assay instrumentation. As SNM crosses an accounting boundary, the accountability computer will update the master files and generate audit trail records. Mass balance accounting techniques will be used around each unit process step, while item control will be used to account for encapsulated material, and SNM in transit

Environmental aspects based on operation performance of nuclear fuel fabrication facilities

International Nuclear Information System (INIS)

2001-07-01

This publication was prepared within the framework of the IAEA Project entitled Development and Upgrading of Guidelines, Databases and Tools for Integrating Comparative Assessment into Energy System Analysis and Policy Making, which included the collection, review and input of data into a database on health and environmental impacts related to operation of nuclear fuel cycle facilities. The objectives of the report included assembling environmental data on operational performance of nuclear fabrication facilities in each country; compiling and arranging the data in a database, which will be easily available to experts and the public; and presenting data that may be of value for future environmental assessment of nuclear fabrication facilities

Overview of MOX fuel fabrication achievements

International Nuclear Information System (INIS)

Bairiot, H.; Vliet, J. van; Chiarelli, G.; Edwards, J.; Nagai, S.H.; Reshetnikov, F.

2000-01-01

Such overview having been adequately covered in an OECD/NEA publication providing the situation as of end 1994, this paper is mainly devoted to an update as of end 1998. The Belgian plant, Belgonucleaire/Dessel, is now dedicated exclusively to the fabrication of MOX fuel and has operated consistently around its nameplate capacity (35tHM/a) through the 1990s involving a large variety of PWR and BWR fuels. The two French plants have also achieved routine operation during the 1990s. CFCa, historically the largest FBR MOX fuel manufacturer, is utilizing the genuine COCA process for that type of fuel and the MIMAS process for LWR fuel: a nominal capacity (40 tHM/a) has been gradually approached. MELOX has operated at 100 tHM/a, as defined in the operating licence granted originally. The British plant, MDF/Sellafield with 8tHM/a nameplate capacity is devoted to fuel and has manufactured several small fabrication campaigns. In Japan, JNC operates three facilities located at Tokai: PFDF, devoted to basic research and fabrication of test fuels, PFFF/ATR line, for the fabrication of Fugen fuel and of corresponding fuel for the critical facility DCA, and PFPF for the fabrication of FBR fuel. In Russia, fabrication techniques have been developed to fuel four BN-800 FBRs contemplated to be constructed and be fuelled with the civilian Pu stockpile. Two demonstration facilities Paket (Mayak) and RIAR (Dimitrovgrad) fabricated respectively pellet and vipac type FBR MOX fuel for BR-5, BOR-60, BN-350 and BN-600. The paper includes a brief description of each of the fabrication routes mentioned, as well as the production of respectively LWR and FBR MOX fuel in each fabrication facility, since the start-up of the plant, since 1 January 1993 and since 1 January 1998 up to 31 December 1998. (author)

Probabilistic safety analysis for nuclear fuel cycle facilities, an exemplary application for a fuel fabrication plant

International Nuclear Information System (INIS)

Gmal, B.; Gaenssmantel, G.; Mayer, G.; Moser, E.F.

2013-01-01

In order to assess the risk of complex technical systems, the application of the Probabilistic Safety Assessment (PSA) in addition to the Deterministic Safety Analysis becomes of increasing interest. Besides nuclear installations this applies to e. g. chemical plants. A PSA is capable of expanding the basis for the risk assessment and of complementing the conventional deterministic analysis, by which means the existing safety standards of that facility can be improved if necessary. In the available paper, the differences between a PSA for a nuclear power plant and a nuclear fuel cycle facility (NFCF) are discussed in shortness and a basic concept for a PSA for a nuclear fuel cycle facility is described. Furthermore, an exemplary PSA for a partial process in a fuel assembly fabrication facility is described. The underlying data are partially taken from an older German facility, other parts are generic. Moreover, a selected set of reported events corresponding to this partial process is taken as auxiliary data. The investigation of this partial process from the fuel fabrication as an example application shows that PSA methods are in principle applicable to nuclear fuel cycle facilities. Here, the focus is on preventing an initiating event, so that the system analysis is directed to the modeling of fault trees for initiating events. The quantitative results of this exemplary study are given as point values for the average occurrence frequencies. They include large uncertainties because of the limited documentation and data basis available, and thus have only methodological character. While quantitative results are given, further detailed information on process components and process flow is strongly required for robust conclusions with respect to the real process. (authors)

Secure Automated Fabrication: an overview of remote breeder fuel fabrication

International Nuclear Information System (INIS)

Nyman, D.H.; Graham, R.A.

1983-10-01

The Secure Automated Fabrication (SAF) line is an automated, remotely controlled breeder fuel pin fabrication process which is to be installed in the Fuels and Materials Examination Facility (FMEF). The FMEF is presently under construction at Hanford and is scheduled for completion in 1984. The SAF line is scheduled for startup in 1987 and will produce mixed uranium-plutonium fuel pins for the Fast Flux Test Facility (FFTF) and the Clinch River Breeder Reactor Plant (CRBRP). The fabrication line and support systems are described

Calculation of parameters for inspection planning and evaluation: mixed-oxide fuel fabrication facilities

International Nuclear Information System (INIS)

Reardon, P.T.; Mullen, M.F.

1982-08-01

As part of Task C.35 (Calculation of Parameters for Inspection Planning and Evaluation) of the US Program of Technical Assistance to IAEA Safeguards, Pacific Northwest Laboratory has performed some quantitative analyses of IAEA inspection activities for mixed-oxide fuel fabrication facilities. There were four distinct efforts involved in this task. These were as follows: show the effect on a material balance verification of using two variables measurement methods in some strata; perform additional calculations for the reference facility described in STR-89; modify the INSPECT computer programs to be used as an after-inspection analysis tool, as well as a preinspection planning tool; provide written comments and explantations of text and graphs of the first draft of STR-89, Safeguards Considerations for Mixed-Oxide Fuel Element Fabrication Facilities, by W. Bahm, T. Shea, and D. Tolchenkov, System Studies Section, IAEA

Prevention of significant deterioration permit application for the Fueled Clad Fabrication System, the Radioisotope Power Systems Facility, and the Fuel Assembly Area

Energy Technology Data Exchange (ETDEWEB)

1989-08-01

This New Source Review'' has been submitted by the US Department of Energy-Richland Operations Office (PO Box 550, Richland, Washington 99352), pursuant to WAC 173-403-050 and in compliance with the Department of Ecology Guide to Processing A Prevention Of Significant Deterioration (PSD) Permit'' for three new sources of radionuclide emissions at the Hanford Site in Washington State. The three new sources, the Fueled Clad Fabrication System (FCFS), the Radioisotope Power Systems Facility (RPSF), and the Fuel Assembly Area (FAA), will be located in one facility, the Fuels and Materials Examination Facility (FMEF) of the 400 Area. The FMEF was originally designed to provide for post-irradiation examination and fabrication of breeder reactor fuels. These FMEF missions were cancelled before the introduction of any fuel materials or any irradiated material. The current plans are to use the facility to fabricate power supplies for use in space applications and to produce Fast Flux Test Facility (FFTF) fuel and target assemblies. The FCFS and the RPSF will produce materials and assemblies for application in space. The FAA project will produce FFTF fuel and target assemblies. The FCFS and the RPSF will share the same building, stack, and, in certain cases, the same floor space. Given this relationship, these systems will be dealt with separately to the extent possible. The FAA is a comparatively independent operation though it will share the FMEF complex.

Supplemental information for a notice of construction for the Fueled Clad Fabrication System, the Radioisotope Power Systems Facility, and the Fuel Assembly Area

Energy Technology Data Exchange (ETDEWEB)

1989-08-01

This ''Notice of Construction'' has been submitted by the US Department of Energy-Richland Operations Office (P.O. Box 550, Richland, Washington 99352), pursuant to WAC 402-80-070, for three new sources of radionuclide emissions at the Hanford Site in Washington State (Figure 1). The three new sources, the Fueled Clad Fabrication System (FCFS) the Radioisotope Power Systems Facility (RPSF) and the Fuel Assembly Area (FAA) will be located in one facility, the Fuels and materials Examination Facility (FMEF) of the 400 Area. The FMEF was originally designed to provide for post- irradiation examination and fabrication of breeder reactor fuels. These FMEF missions were cancelled before the introduction of any fuel materials or any irradiated material. The current plans are to use the facility to fabricate power supplies to be used in space applications and to produce Fast Flux Test Facility (FFTF) fuel and target assemblies. The FCFS and the RPSF will produce materials and assemblies for application in space. The FAA project will produce FFTF fuel and target assemblies. The FCFS and the RPSF will share the same building, stack, and, in certain cases, the same floor space. Given this relationship, to the extent possible, these systems will be dealt with separately. The FAA is a comparatively independent operation though it will share the FMEF complex.

Uranium accountability for ATR fuel fabrication. Part I. A description of the existing system

International Nuclear Information System (INIS)

Dolan, C.A.; Nieschmidt, E.B.; Vegors, S.H. Jr.; Wagner, E.P. Jr.

1977-06-01

An evaluation of the materials accountability program at the Atomics International fuel fabrication facility in Canoga Park, California, with regard to the fabrication of highly enriched uranium fuel for the Advanced Test Reactor is presented. An analysis is given of the existing standards program, the existing measurements program and the existing statistical analysis procedures. In addition a short discussion is given of our evaluation of the safeguards procedures at Atomics International together with suggestions for possible modifications and improvements. Appendices of this report contain a rather complete description of the Atomics International plant and the flow of highly enriched uranium through the plant as well as the principal documents used for material accountability records

International light water nuclear fuel fabrication supply. Are fabrication services assured?

International Nuclear Information System (INIS)

Rothwell, Geoffrey

2010-01-01

This paper examines the cost structure of fabricating light water reactor (LWR) fuel with low-enriched uranium (LEU, with less than 5% enrichment). The LWR-LEU fuel industry is decades old, and (except for the high entry cost of designing and licensing a fuel fabrication facility and its fuel), labor and additional fabrication lines can be added at Nth-of-a-Kind cost to the maximum capacity allowed by a site license. The industry appears to be competitive: nuclear fuel fabrication capacity is assured with many competitors and reasonable prices. However, nuclear fuel assurance has become an important issue for nations now to considering new nuclear power plants. To provide this assurance many proposals equate 'nuclear fuel banks' (which would require fuel for specific reactors) with 'LEU banks' (where LEU could be blended into nuclear fuel with the proper enrichment) with local fuel fabrication. The policy issues (which are presented, but not answered in this paper) become (1) whether the construction of new nuclear fuel fabrication facilities in new nuclear power nations could lead to the proliferation of nuclear weapons, and (2) whether nuclear fuel quality can be guaranteed under current industry arrangements, given that fuel failure at one reactor can lead to forced shutdowns at many others. (author)

High U-density nuclear fuel development with application of centrifugal atomization technology

International Nuclear Information System (INIS)

Kim, Chang Kyu; Kim, Ki Hwan; Lee, Don Bae

1997-01-01

In order to simplify the preparation process and improve the properties of uranium silicide fuels prepared by mechanical comminution, a fuel fabrication process applying rotating-disk centrifugal atomization technology was invented in KAERI in 1989. The major characteristic of atomized U 3 Si and U 3 Si 2 powders have been examined. The out-pile properties, including the thermal compatibility between atomized particle and aluminum matrix in uranium silicide dispersion fuels, have generally showed a superiority to the comminuted fuels. Moreover, the RERTR (reduced enrichment for research and test reactors) program, which recently begins to develop very-high-density uranium alloy fuels, including U-Mo fuels, requires the centrifugal atomization process to overcome the contaminations of impurities and the difficulties of the comminution process. In addition, a cooperation with ANL in the U.S. has been performed to develop high-density fuels with an application of atomization technology since December 1996. If the microplate and miniplate irradiation tests of atomized fuels, which have been performed with ANL, demonstrated the stability and improvement of in-reactor behaviors, nuclear fuel fabrication technology by centrifugal atomization could be most-promising to the production method of very-high-uranium-loading fuels. (author). 22 refs., 2 tabs., 12 figs

PHWR fuel fabrication with imported uranium - procedures and processes

International Nuclear Information System (INIS)

Rao, R.V.R.L.V.; Rameswara Rao, A.; Hemantha Rao, G.V.S.; Jayaraj, R.N.

2010-01-01

Following the 123 agreement and subsequent agreements with IAEA & NSG, Government of India has entered into bilateral agreements with different countries for nuclear trade. Department of Atomic Energy (DAE), Government of India, has entered into contract with few countries for supply of uranium material for use in the safeguarded PHWRs. Nuclear Fuel Complex (NFC), an industrial unit of DAE, established in the early seventies, is engaged in the production of Nuclear Fuel and Zircaloy items required for Nuclear Power Reactors operating in the country. NFC has placed one of its fuel fabrication facilities (NFC, Block-A, INE-) under safeguards. DAE has opted to procure uranium material in the form of ore concentrate and fuel pellets. Uranium ore concentrate was procured as per the ASTM specifications. Since no international standards are available for PHWR fuel pellets, Specifications have to be finalized based on the present fabrication and operating experience. The process steps have to be modified and fine tuned for handling the imported uranium material especially for ore concentrate. Different transportation methods are to be employed for transportation of uranium material to the facility. Cost of the uranium material imported and the recoveries at various stages of fuel fabrication have impact on the fuel pricing and in turn the unit energy costs. Similarly the operating procedures have to be modified for safeguards inspections by IAEA. NFC has successfully manufactured and supplied fuel bundles for the three 220 MWe safeguarded PHWRs. The paper describes various issues encountered while manufacturing fuel bundles with different types of nuclear material. (author)

Shield requirement estimation for pin storage room in fuel fabrication plant

International Nuclear Information System (INIS)

Shanthi, M.M.; Keshavamurthy, R.S.; Sivashankaran, G.

2012-01-01

Fast Reactor Fuel Cycle Facility (FRFCF) is an upcoming project in Kalpakkam. It has the facility to recycle the fuel from PFBR. It is an integrated facility, consists of fuel reprocessing plant, fuel fabrication plant (FFP), core subassembly plant, Reprocessed Uranium plant (RUP) and waste management plant. The spent fuel from PFBR would be reprocessed in fuel reprocessing plant. The reprocessed fuel material would be sent to fuel fabrication plant. The main activity of fuel fabrication plant is the production of MOX fuel pins. The fuel fabrication plant has a fuel pin storage room. The shield requirement for the pin storage room has been estimated by Monte Carlo method. (author)

Atomics international fuel fabrication facility and low enrichment program [contributed by H.W. Hassel, NUKEM

International Nuclear Information System (INIS)

Hassel, H.W.

1993-01-01

NUKEM handles around almost two tons of highly enriched uranium a year and it was necessary to satisfy all the new physical protection philosophies. That means that we have to install storage and safe fabrication sites for a lot of money, 25 meter thick concrete walls, and different alarm systems. So just to demonstrate how silly this business is, we have just overcome this for highly enriched uranium, and now we speak about low enriched uranium for which we don't need all of these investments to make this business safe. I would-just like to concentrate my words on the status of fabrication and considerations in my company concerning the medium enriched uranium and low enriched uranium. In the table are the different fuel types (see column) and then we have the fabrication in column 2 the experience of my comp any in kg. In column 3 is the irradiation experience of these fuels types. Column 4 shows the studies and calculations made in our company for lower and medium enriched fuels. The preliminary fabrication tests and calculations are in column 5, and in column 6 we have the delivery time for a prototype core in months after UF 6 supply. Column 7 shows the time for the development of specifications including irradiation time in years for 6 and 7 and column is the estimated cost of 6 and 7 There is just one fuel that is not in this summary and that is U-Zr. We now see how complex and sophisticated this business is. I have told you already that we have installed for a lot of millions of Deutsche Mark the physical protection, storage vaults and things like that. Now we have to investigate all these different types of fuels for, as you see, a lot of money. Maybe these are a lot of optimistic figures; anyway the question is, does this make all the overall nuclear situation worldwide easier or not. One cannot answer for the moment, but anyway we have a lot of problems

Detailed description of an SSAC at the facility level for mixed oxide fuel fabrication facilities

International Nuclear Information System (INIS)

Jones, R.J.

1985-09-01

The purpose of this document is to provide a detailed description of a system for the accounting for and control of nuclear material in a mixed oxide fuel fabrication facility which can be used by a facility operator to establish his own system to comply with a national system for nuclear material accounting and control and to facilitate application of IAEA safeguards. The scope of this document is limited to descriptions of the following SSAC elements: (1) Nuclear Material Measurements; (2) Measurement Quality; (3) Records and Reports; (4) Physical Inventory Taking; (5) Material Balance Closing

Development of likelihood estimation method for criticality accidents of mixed oxide fuel fabrication facilities

International Nuclear Information System (INIS)

Tamaki, Hitoshi; Yoshida, Kazuo; Kimoto, Tatsuya; Hamaguchi, Yoshikane

2010-01-01

A criticality accident in a MOX fuel fabrication facility may occur depending on several parameters, such as mass inventory and plutonium enrichment. MOX handling units in the facility are designed and operated based on the double contingency principle to prevent criticality accidents. Control failures of at least two parameters are needed for the occurrence of criticality accident. To evaluate the probability of such control failures, the criticality conditions of each parameter for a specific handling unit are necessary for accident scenario analysis to be clarified quantitatively with a criticality analysis computer code. In addition to this issue, a computer-based control system for mass inventory is planned to be installed into MOX handling equipment in a commercial MOX fuel fabrication plant. The reliability analysis is another important issue in evaluating the likelihood of control failure caused by software malfunction. A likelihood estimation method for criticality accident has been developed with these issues been taken into consideration. In this paper, an example of analysis with the proposed method and the applicability of the method are also shown through a trial application to a model MOX fabrication facility. (author)

Design and construction of the Fuels and Materials Examination Facility

International Nuclear Information System (INIS)

Burgess, C.A.

1979-01-01

Final design is more than 85 percent complete on the Fuels and Materials Examination Facility, the facility for post-irradiation examination of the fuels and materials tests irradiated in the FFTF and for fuel process development, experimental test pin fabrication and supporting storage, assay, and analytical chemistry functions. The overall facility is generally described with specific information given on some of the design features. Construction has been initiated and more than 10% of the construction contracts have been awarded on a fixed price basis

Development of an engineered safeguards system concept for a mixed-oxide fuel fabrication facility

International Nuclear Information System (INIS)

Chapman, L.D.; de Montmollin, J.M.; Deveney, J.E.; Fienning, W.C.; Hickman, J.W.; Watkins, L.D.; Winblad, A.E.

1976-08-01

An initial concept of an Engineered Safeguards System for a representative commercial mixed-oxide fuel fabrication facility is presented. Computer simulation techniques for evaluation and further development of the concept are described. An outline of future activity is included

Evaluation of methods for seismic analysis of nuclear fuel reprocessing and fabrication facilities

International Nuclear Information System (INIS)

Arthur, D.F.; Dong, R.G.; Murray, R.C.; Nelson, T.A.; Smith, P.D.; Wight, L.H.

1978-01-01

Methods of seismic analysis for critical structures and equipment in nuclear fuel reprocessing plants (NFRPs) and mixed oxide fuel fabrication plants (MOFFPs) are evaluated. The purpose of this series of reports is to provide the NRC with a technical basis for assessing seismic analysis methods and for writing regulatory guides in which methods ensuring the safe design of nuclear fuel cycle facilities are recommended. The present report evaluates methods of analyzing buried pipes and wells, sloshing effects in large pools, earth dams, multiply supported equipment, pile foundations, and soil-structure interactions

Quality assurance for breeder reactor fuel fabrication

International Nuclear Information System (INIS)

Marx, E.R.

1978-01-01

Fuel performance in the Fast Flux Test Facility (FFTF) depends on fabrication of fuel to rigorous quality standards. The quality program including Management, Procurement, Fabrication, Inspection, Records, and Audits is discussed as well as unique mixed oxide fuel inspections such as homogeneity inspection, analytical chemistry, and nondestructive fissile assay

Design study and evaluation of fuel fabrication systems for FR fuel cycle

International Nuclear Information System (INIS)

Namekawa, Takashi; Tanaka, Kenya; Kawaguchi, Koichi; Koike, Kazuhiro; Shimuta, Hiroshi; Suzuki, Yoshihiro

2004-01-01

The plant concept for each FBR fuel fabrication system has been constructed and evaluated, which achieves economical improvement, decrease in the environmental burden, better resource utilization, and proliferation resistance by the various innovative techniques employed. The results are as follows: (1) For oxide fuels, the simplified pelletizing method has a high technical feasibility, and it is possible to apply this method to practical process at early stage, because this method is based on wealth results of a conventional method. (2) For oxide fuels, the sphere packing fuel fabrication system by gelation and vibro-compaction processes has the advantage of lesser dispersion of the fine powder due to the use of solution and granule in the process. However this system shoulders additional cost for the liquid waste treatment process to dispose a large bulk of process liquid waste. (3) For the metal fuel, the casting system is generally expected to have high economical efficiency even for small-scale facilities, although verification for fabrication of the TRU alloy slug is required. (author)

Radiological safety aspects in the fabrication of mixed oxide fuel elements

International Nuclear Information System (INIS)

Krishnamurthi, T.N.; Janardhanan, S.; Soman, S.D.

1981-01-01

The problems of radiological safety in the fabrication of (U, Pu)O 2 fuel assemblies for fast reactors utilising high exposure plutonium are discussed. Derived working limits for plutonium as a function of the burn-up of RAPS (Rajasthan Atomic Power Station) fuel, external gamma and neutron exposures from feed product batches, finished fuel pins and assemblies are presented. Shielding requirements for the various glove box operations are also indicated. In general, high exposure plutonium handling calls for remote fabrication and automation at various stages would play a key role in minimising exposures to personnel in a large production plant. (author)

Status of the atomized uranium silicide fuel development at KAERI

Energy Technology Data Exchange (ETDEWEB)

Kim, C.K.; Kim, K.H.; Park, H.D.; Kuk, I.H. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1997-08-01

While developing KMRR fuel fabrication technology an atomizing technique has been applied in order to eliminate the difficulties relating to the tough property of U{sub 3}Si and to take advantage of the rapid solidification effect of atomization. The comparison between the conventionally comminuted powder dispersion fuel and the atomized powder dispersion fuel has been made. As the result, the processes, uranium silicide powdering and heat treatment for U{sub 3}Si transformation, become simplified. The workability, the thermal conductivity and the thermal compatibility of fuel meat have been investigated and found to be improved due to the spherical shape of atomized powder. In this presentation the overall developments of atomized U{sub 3}Si dispersion fuel and the planned activities for applying the atomizing technique to the real fuel fabrication are described.

Design of an engineered safeguards system for a mixed-oxide fuel fabrication facility

International Nuclear Information System (INIS)

Winblad, A.E.; McKnight, R.P.; Fienning, W.C.; Fenchel, B.R.

1977-06-01

Several Engineered Safeguards System concepts and designs are described that provide increased protection against a wide spectrum of adversary threats. An adversary sequence diagram that outlines all possible adversary paths through the safeguards elements in a mixed-oxide fuel fabrication facility is shown. An example of a critical adversary path is given

Advanced fuel fabrication

International Nuclear Information System (INIS)

Bernard, H.

1989-01-01

This paper deals with the fabrication of advanced fuels, such as mixed oxides for Pressurized Water Reactors or mixed nitrides for Fast Breeder Reactors. Although an extensive production experience exists for the mixed oxides used in the FBR, important work is still needed to improve the theoretical and technical knowledge of the production route which will be introduced in the future European facility, named Melox, at Marcoule. Recently, the feasibility of nitride fuel fabrication in existing commercial oxide facilities was demonstrated in France. The process, based on carbothermic reduction of oxides with subsequent comminution of the reaction product, cold pressing and sintering provides (U, Pu)N pellets with characteristics suitable for irradiation testing. Two experiments named NIMPHE 1 and 2 fabricated in collaboration with ITU, Karlsruhe, involve 16 nitride and 2 carbide pins, operating at a linear power of 45 and 73 kW/m with a smear density of 75-80% TD and a high burn-up target of 15 at%. These experiments are currently being irradiated in Phenix, at Marcoule. (orig.)

Fabrication of U-10wt.%Zr Fuel slug for SFR by Injection Casting

International Nuclear Information System (INIS)

Kim, Jong Hwan; Song, Hoon; Kim, Hyung Tae; Ko, Young Mo; Kim, Ki Hwan; Lee, Chan B.

2013-01-01

The fabrication technology of metal fuel has been developed by various methods such as rolling, swaging, wire drawing, and co-extrusion, but each of these methods had process limitations requiring an additional subsequent process, and needing the fabrication equipment is complex, which is not favorable for remote use. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, in the early 1950s, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, vacuum injection casting suitable for remote operation has been developed to fabricate metallic fuel for an SFR. Vacuum injection casting technique was developed to fabricate metallic fuel for an SFR. The appearance of the fabricated U-10wt.%Zr fuel was generally sound and the internal integrity was found to be satisfactory through gamma-ray radiography. Minimum fuel losses after casting relative to the initial charge amount of U-10wt.%Zr fuel slugs met the proposed goal of less than 0.1% fuel losses during fabrication. Modifications of the current facility system and advanced casting techniques are underway to produce higher quality fuel slugs

Fabrication of U-10wt.%Zr Fuel slug for SFR by Injection Casting

Energy Technology Data Exchange (ETDEWEB)

Kim, Jong Hwan; Song, Hoon; Kim, Hyung Tae; Ko, Young Mo; Kim, Ki Hwan; Lee, Chan B. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-10-15

The fabrication technology of metal fuel has been developed by various methods such as rolling, swaging, wire drawing, and co-extrusion, but each of these methods had process limitations requiring an additional subsequent process, and needing the fabrication equipment is complex, which is not favorable for remote use. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, in the early 1950s, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, vacuum injection casting suitable for remote operation has been developed to fabricate metallic fuel for an SFR. Vacuum injection casting technique was developed to fabricate metallic fuel for an SFR. The appearance of the fabricated U-10wt.%Zr fuel was generally sound and the internal integrity was found to be satisfactory through gamma-ray radiography. Minimum fuel losses after casting relative to the initial charge amount of U-10wt.%Zr fuel slugs met the proposed goal of less than 0.1% fuel losses during fabrication. Modifications of the current facility system and advanced casting techniques are underway to produce higher quality fuel slugs.

Reduced enrichment fuels for Canadian research reactors - Fabrication and performance

Energy Technology Data Exchange (ETDEWEB)

Wood, J C; Foo, M T; Berthiaume, L C; Herbert, L N; Schaefer, J D; Hawley, D [Atomic Energy of Canada Limited, Chalk River Nuclear Laboratories, Chalk River, ON KOJ 1JO (Canada)

1985-07-01

Our facilities have been upgraded to manufacture fuel rods comprising dispersions of U{sub 3}Si in aluminum, to complement the dispersions of U{sub 3}Si alloyed with 1.5 and 3.0 wt% Al fabricated and tested previously. Further advances have been made in process optimization particularly in core extrusion where production rate has been doubled while maintaining high quality standards. Our mini-element irradiations of Al-61.5 wt% (U,3.5 wt% Si, 1.5 wt% Al) and Al-62.4 wt% (U,3.2 wt% Si, 30 wt% Al) have been completed successfully up to the terminal burnup of 93 atomic percent. Fuel core swelling remained marginally below 1% per 10 atomic percent burnup over the whole irradiation. Also mini-elements containing Al-72.4 wt% USiAl and Al-73.4 wt% USi*Al have been irradiated to 82 atomic percent burnup, their swelling rate marginally exceeding 1% per 10 atomic percent burnup. Three full-size 12-element NRU assemblies containing Al-62.4 wt% USi*Al have been fabricated and installed in the NRU reactor where they have performed normally without problems. The cores for four more full-size 12-element NRU assemblies containing Al-61.0 wt% U{sub 3}Si have been manufactured. (author)

Reduced enrichment fuels for Canadian research reactors - Fabrication and performance

International Nuclear Information System (INIS)

Wood, J.C.; Foo, M.T.; Berthiaume, L.C.; Herbert, L.N.; Schaefer, J.D.; Hawley, D.

1985-01-01

Our facilities have been upgraded to manufacture fuel rods comprising dispersions of U 3 Si in aluminum, to complement the dispersions of U 3 Si alloyed with 1.5 and 3.0 wt% Al fabricated and tested previously. Further advances have been made in process optimization particularly in core extrusion where production rate has been doubled while maintaining high quality standards. Our mini-element irradiations of Al-61.5 wt% (U,3.5 wt% Si, 1.5 wt% Al) and Al-62.4 wt% (U,3.2 wt% Si, 30 wt% Al) have been completed successfully up to the terminal burnup of 93 atomic percent. Fuel core swelling remained marginally below 1% per 10 atomic percent burnup over the whole irradiation. Also mini-elements containing Al-72.4 wt% USiAl and Al-73.4 wt% USi*Al have been irradiated to 82 atomic percent burnup, their swelling rate marginally exceeding 1% per 10 atomic percent burnup. Three full-size 12-element NRU assemblies containing Al-62.4 wt% USi*Al have been fabricated and installed in the NRU reactor where they have performed normally without problems. The cores for four more full-size 12-element NRU assemblies containing Al-61.0 wt% U 3 Si have been manufactured. (author)

Safety of nuclear fuel cycle facilities. Safety requirements

International Nuclear Information System (INIS)

2008-01-01

This publication covers the broad scope of requirements for fuel cycle facilities that, in light of the experience and present state of technology, must be satisfied to ensure safety for the lifetime of the facility. Topics of specific reference include aspects of nuclear fuel generation, storage, reprocessing and disposal. Contents: 1. Introduction; 2. The safety objective, concepts and safety principles; 3. Legal framework and regulatory supervision; 4. The management system and verification of safety; 5. Siting of the facility; 6. Design of the facility; 7. Construction of the facility; 8. Commissioning of the facility; 9. Operation of the facility; 10. Decommissioning of the facility; Appendix I: Requirements specific to uranium fuel fabrication facilities; Appendix II: Requirements specific to mixed oxide fuel fabrication facilities; Appendix III: Requirements specific to conversion facilities and enrichment facilities

Metallic Reactor Fuel Fabrication for SFR

Energy Technology Data Exchange (ETDEWEB)

Song, Hoon; Kim, Jong-Hwan; Ko, Young-Mo; Woo, Yoon-Myung; Kim, Ki-Hwan; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

The metal fuel for an SFR has such advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant, and inherent passive safety 1. U-Zr metal fuel for SFR is now being developed by KAERI as a national R and D program of Korea. The fabrication technology of metal fuel for SFR has been under development in Korea as a national nuclear R and D program since 2007. The fabrication process for SFR fuel is composed of (1) fuel slug casting, (2) loading and fabrication of the fuel rods, and (3) fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycled streams in this fabrication process. Fabrication on the rod type metallic fuel was carried out for the purpose of establishing a practical fabrication method. Rod-type fuel slugs were fabricated by injection casting. Metallic fuel slugs fabricated showed a general appearance was smooth.

Construction and engineering report for advanced nuclear fuel development facility

International Nuclear Information System (INIS)

Cho, S. W.; Park, J. S.; Kwon, S.J.; Lee, K. W.; Kim, I. J.; Yu, C. H.

2003-09-01

The design and construction of the fuel technology development facility was aimed to accommodate general nuclear fuel research and development for the HANARO fuel fabrication and advanced fuel researches. 1. Building size and room function 1) Building total area : approx. 3,618m 2 , basement 1st floor, ground 3th floor 2) Room function : basement floor(machine room, electrical room, radioactive waste tank room), 1st floor(research reactor fuel fabrication facility, pyroprocess lab., metal fuel lab., nondestructive lab., pellet processing lab., access control room, sintering lab., etc), 2nd floor(thermal properties measurement lab., pellet characterization lab., powder analysis lab., microstructure analysis lab., etc), 3rd floor(AHU and ACU Room) 2. Special facility equipment 1) Environmental pollution protection equipment : ACU(2sets), 2) Emergency operating system : diesel generator(1set), 3) Nuclear material handle, storage and transport system : overhead crane(3sets), monorail hoist(1set), jib crane(2sets), tank(1set) 4) Air conditioning unit facility : AHU(3sets), packaged air conditioning unit(5sets), 5) Automatic control system and fire protection system : central control equipment(1set), lon device(1set), fire hose cabinet(3sets), fire pump(3sets) etc

Design, fabrication and installation of irradiation facilities

Energy Technology Data Exchange (ETDEWEB)

Sim, Bong Shick; Kim, Y. S.; Lee, C. Y. and others

1999-03-01

The principal contents of this project are to design, fabricate and install the steady-state fuel test loop in HANARO for nuclear technology development. Procurement and fabrication of main equipment, licensing and technical review for fuel test loop have been performed during 2 years(1997, 1998) for this project. Following contents are described in the report. - Procurement and fabrication of the equipment, piping for OPS - IPS manufacture - License - Technical review and evaluation of the FTL facility. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and review ofHANARO interface have been performed respectively. (author)

Processing of FRG high-temperature gas-cooled reactor fuel elements at General Atomic under the US/FRG cooperative agreement for spent fuel elements

International Nuclear Information System (INIS)

Holder, N.D.; Strand, J.B.; Schwarz, F.A.; Drake, R.N.

1981-11-01

The Federal Republic of Germany (FRG) and the United States (US) are cooperating on certain aspects of gas-cooled reactor technology under an umbrella agreement. Under the spent fuel treatment development section of the agreement, both FRG mixed uranium/ thorium and low-enriched uranium fuel spheres have been processed in the Department of Energy-sponsored cold pilot plant for high-temperature gas-cooled reactor (HTGR) fuel processing at General Atomic Company in San Diego, California. The FRG fuel spheres were crushed and burned to recover coated fuel particles suitable for further treatment for uranium recovery. Successful completion of the tests described in this paper demonstrated certain modifications to the US HTGR fuel burining process necessary for FRG fuel treatment. Results of the tests will be used in the design of a US/FRG joint prototype headend facility for HTGR fuel

Mixed U/Pu oxide fabrication facility for gel-sphere-pac fuel

International Nuclear Information System (INIS)

1978-09-01

This paper describes a conceptual plant which uses the gel-sphere-pac process to fabricate mixed oxide (MOX) fuel and covers (1) fabrication of co-processed MOX fuel and (2) fabrication of co-processed spiked MOX fuel, using 60 Co. The report describes: the fuel fabrication process and plant layout, including scrap and waste processing; and maintenance safety and ventilation measures. A description of the conversion of U and Pu nitrate using a gel sphere process is given in Appendix A

Fabrication of particulate metal fuel for fast burner reactors

International Nuclear Information System (INIS)

Ryu, Ho Jin; Lee, Sun Yong; Kim, Jong Hwan; Woo, Yoon Myung; Ko, Young Mo; Kim, Ki Hwan; Park, Jong Man; Lee, Chan Bok

2012-01-01

U Zr metallic fuel for sodium cooled fast reactors is now being developed by KAERI as a national R and D program of Korea. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. Therefore, innovative fuel concepts should be developed to address the fabrication challenges pertaining to TRU while maintaining good performances of metallic fuel. Particulate fuel concepts have already been proposed and tested at several experimental fast reactor systems and vipac ceramic fuel of RIAR, Russia is one of the examples. However, much less work has been reported for particulate metallic fuel development. Spherical uranium alloy particles with various diameters can be easily produced by the centrifugal atomization technique developed by KAERI. Using the atomized uranium and uranium zirconium alloy particles, we fabricated various kinds of powder pack, powder compacts and sintered pellets. The microstructures and properties of the powder pack and pellets are presented

Regulations concerning the fabricating business of nuclear fuel materials

International Nuclear Information System (INIS)

1979-01-01

The regulations are entirely revised under the law for the regulations of nuclear materials, nuclear fuel materials and reactors and provisions concerning the fabricating business in the order for execution of the law. Basic concepts and terms are defined, such as: exposure dose; accumulative dose; controlled area; inspected surrounding area; employee and radioactive waste. The application for permission of the fabricating business shall include: location of processing facilities; structure of building structure and equipment of chemical processing facilities; molding facilities; structure and equipment of covering and assembling facilities, storage facilities of nuclear fuel materials and disposal facilities of radioactive waste, etc. Records shall be made and kept for particular periods in each works and place of enterprise on inspection of processing facilities, control of dose, operation, maintenance, accident of processing facilities and weather. Specified measures shall be taken in controlled area and inspected surrounding area to restrict entrance. Measures shall be made not to exceed permissible exposure dose for employees defined by the Director General of Science and Technology Agency. Inspection and check up of processing facilities shall be carried on by employees more than once a day. Operation of processing facilities, transportation in the works and enterprise, storage, disposal, safety securing, report and measures in dangerous situations, etc. are in detail prescribed. (Okada, K.)

Results from a Field Trial of the Radio Frequency Based Cylinder Accountability and Tracking System at the Global Nuclear Fuel Americas Fuel Fabrication Facility

International Nuclear Information System (INIS)

Fitzgerald, Peter; Laughter, Mark D.; Martyn, Rose; Pickett, Chris A.; Rowe, Nathan C.; Younkin, James R.; Shephard, Adam M.

2010-01-01

The Cylinder Accountability and Tracking System (CATS) is a tool designed for use by the International Atomic Energy Agency (IAEA) to improve overall inspector efficiency through real-time unattended monitoring of cylinder movements, site specific rules-based event detection, and the capability to integrate many types of monitoring technologies. The system is based on the tracking of cylinder movements using (radio frequency) RF tags, and the collection of data, such as accountability weights, that can be associated with the cylinders. This presentation will cover the installation and evaluation of the CATS at the Global Nuclear Fuels (GNF) fuel fabrication facility in Wilmington, NC. This system was installed to evaluate its safeguards applicability, operational durability under operating conditions, and overall performance. An overview of the system design and elements specific to the GNF deployment will be presented along with lessons learned from the installation process and results from the field trial.

Fabrication of an improved tube-to-pipe header heat exchanger for the Fuel Failure Mockup (FFM) Facility

International Nuclear Information System (INIS)

Prislinger, J.J.; Jones, R.H.

1977-05-01

The procedure used in fabricating an improved tube-to-pipe header heat exchanger for the Fuel Failure Mockup (FFM) Facility is described. Superior performance is accomplished at reduced cost with adherence to the ASME Boiler and Pressure Vessel Code. The techniques used and the method of fabrication are described in detail

Description of ECRI (CNEA'S MTR fuel fabrication plant)

International Nuclear Information System (INIS)

Echenique, P.; Fabro, J.; Podesta, D.; Restelli, M.; Rossi, G.; Alvarez, L.; Adelfang, P.

2002-01-01

The ECRI Plant is dedicated to the development and fabrication of high-density fuel elements and targets for 99 Mo. In this sector had been done the start up Fuel Elements for the Reactors of Peru, Iran, Algeria and Egypt. All of them were made with U 3 O 8 . The targets for 99 Mo using HEU were fabricated too in the last years. The new material of high-density for Fuel Elements as U 3 Si 2 were done in this sector, three prototypes were fabricated, two are still under irradiation. (P06 and P07). As new developments we are working with U-Mo (7%) Fuel Plates with both material Korean and HMD. This work is under the RERTR Program and two fuel elements, manufactured by us, with both powders, will be irradiated in Petten. For 99 Mo targets, we are fabricating miniplates of LEU with an AlUx powder by pulvi-metallurgy technique. And it is under development the foils targets under the RERTR Program. A general view of the fabrication facilities and control sector will be shown. The different operations that are done in each sector will be explained. All our activities will be certified under the ISO 9000 and we are working hard to get it in the middle of 2003. (author)

Waste management state-of-the-art review for mixed-oxide fuel fabrication facilities

International Nuclear Information System (INIS)

Woodsum, H.C.; Goodman, J.

1977-11-01

This report provides a state-of-the-art review of the waste management for mixed-oxide (MOX) fuel fabrication facilities. The intent of this report is to focus on those processes and regulatory issues which have a direct bearing on existing and anticipated future management of transuranic (TRU) wastes from a commercial MOX fuel fabrication faciity. Recent government agency actions are reviewed with regard to their impact on existing and projected waste management regulations; and it is concluded that acceleration in the development of regulations, standards, and criteria is one of the most important factors in the implementation of improved MOX plant waste management techniques. ERDA development programs pertaining to the management of TRU wastes have been reviewed and many promising methods for volume reduction of both solid and liquid wastes are discussed. For solid wastes, these methods include compaction, shredding and baling, combustion, acid digestion, and decontamination by electropolishing or by electrolytic treatment. For liquid wastes, treatment options include evaporation, drying, calcination, flocculation, ion exchange, filtration, reverse osmosis, combustion (of combustible organics), and bioprocessing. Based on this review, it is recommended that ERDA continue with its combustible solid waste volume reduction program and complete these development activities by 1979. Following this, a critical evaluation of solid waste volume reduction techniques should be made to select the most promising systems for a commercial MOX fuel facility

Rough order of magnitude cost estimate for immobilization of 18.2 MT of plutonium sharing existing facilities at Hanford with MOX fuel fabrication facility: alternative 4B

International Nuclear Information System (INIS)

DiSabatino, A.

1998-01-01

The purpose of this Cost Estimate Report is to identify preliminary capital and operating costs for a facility to immobilize 18.2 metric tons (nominal) of plutonium as a ceramic in an existing facility at Hanford, the Fuels and Materials Examination Facility (FMEF). The MOX Fuel Fabrication Facility (MFFF), which is being costed in a separate report, will also be located in the FMEF in this co-location option

Licensed fuel facility status report

International Nuclear Information System (INIS)

1990-04-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related NRC investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report

International Nuclear Information System (INIS)

Joy, D.; Brown, C.

1993-04-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related NRC investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Accident safety analysis for 300 Area N Reactor Fuel Fabrication and Storage Facility

International Nuclear Information System (INIS)

Johnson, D.J.; Brehm, J.R.

1994-01-01

The purpose of the accident safety analysis is to identify and analyze a range of credible events, their cause and consequences, and to provide technical justification for the conclusion that uranium billets, fuel assemblies, uranium scrap, and chips and fines drums can be safely stored in the 300 Area N Reactor Fuel Fabrication and Storage Facility, the contaminated equipment, High-Efficiency Air Particulate filters, ductwork, stacks, sewers and sumps can be cleaned (decontaminated) and/or removed, the new concretion process in the 304 Building will be able to operate, without undue risk to the public, employees, or the environment, and limited fuel handling and packaging associated with removal of stored uranium is acceptable

Accident safety analysis for 300 Area N Reactor Fuel Fabrication and Storage Facility

Energy Technology Data Exchange (ETDEWEB)

Johnson, D.J.; Brehm, J.R.

1994-01-01

The purpose of the accident safety analysis is to identify and analyze a range of credible events, their cause and consequences, and to provide technical justification for the conclusion that uranium billets, fuel assemblies, uranium scrap, and chips and fines drums can be safely stored in the 300 Area N Reactor Fuel Fabrication and Storage Facility, the contaminated equipment, High-Efficiency Air Particulate filters, ductwork, stacks, sewers and sumps can be cleaned (decontaminated) and/or removed, the new concretion process in the 304 Building will be able to operate, without undue risk to the public, employees, or the environment, and limited fuel handling and packaging associated with removal of stored uranium is acceptable.

Regulations concerning the fabricating business of nuclear fuel materials

International Nuclear Information System (INIS)

1985-01-01

In the Law for the Regulations of Nuclear Source Material, Nuclear Fuel Material and Reactors, the regulations have all been revised on the fabrication business of nuclear fuel materials. The revised regulations are given : application for permission of the fabrication business, application for permission of the alteration, application for approval of the design and the construction methods, application for approval of the alteration, application for the facilities inspection, facilities inspection, recordings, entry limitations etc. for controlled areas, measures concerning exposure radiation doses etc., operation of the fabrication facilities, transport within the site of the business, storage, disposal within the site of the business, security regulations, designation etc. of the licensed engineer of nuclear fuels, collection of reports, etc. (Mori, K.)

Water reactor fuel element fabrication, with special emphasis on its effects on fuel performance

International Nuclear Information System (INIS)

1979-01-01

Full text: The performance of nuclear fuel has improved over the years and is now a minor cause of outages and of power limitations in nuclear power plants. On the other hand, an increasing number of countries are in the process of developing or implementing their own capability for manufacturing fuel elements. In this context, the IAEA International Working Group on Water Reactor Fuel Performance and Technology (IWGFPT) advised that a symposium be organized devoted to the relationship between fuel fabrication and performance The Czechoslovak Atomic Energy Commission agreed to co-operate in the organization of this symposium and to host it in Prague. Those factors which influence fuel fabrication requirements are now well ascertained: as little reactor primary circuit contamination as possible, the tendency to increased burnups, reactor manoeuverability to match power grid demands, the desirability of an autonomous fabrication capability. It is the general experience of fuel element suppliers that fuel quality and performance has increased over the years, the importance of quality assurance and process monitoring has been decisive in this respect The ever increasing mass-production aspect of nuclear fuel leads to some processing steps being revised and alternatives being developed. The relation between fabrication processes and fuel performance characteristics, although generally well perceived, are still the subject of a large amount of experiment and assessment in most countries, both industrial and developing This evidence is most encouraging; it means indeed that nuclear power, which is already amongst the cheapest and safest sources of energy, will continue to be improved. The performance of Zircaloy fuel cladding - presently the material used in most water reactors - is under particular consideration. Better understanding of this quite recent alloy will pave the way for broader fuel utilization limits in the future. The panel discussion, which noted some

76 FR 65544 - Standard Format and Content of License Applications for Mixed Oxide Fuel Fabrication Facilities

Science.gov (United States)

2011-10-21

... NUCLEAR REGULATORY COMMISSION [NRC-2009-0323] Standard Format and Content of License Applications... revision to regulatory guide (RG) 3.39, ``Standard Format and Content of License Applications for Mixed Oxide Fuel Fabrication Facilities.'' This guide endorses the standard format and content for license...

Application of robotics in remote fuel fabrication operations

International Nuclear Information System (INIS)

Nyman, D.H.; Nagamoto, T.T.

1984-01-01

The Secure Automated Fabrication (SAF) line, an automated and remotely controlled manufacturing process, is scheduled for startup in 1987 and will produce mixed uranium/plutonium oxide fuel pins for the Fast Flux Test Facility (FFTF). The application of robotics in the fuel fabrication and supporting operations is described

Calculation of parameters for inspection planning and evaluation: low enriched uranium conversion and fuel fabrication facilities

International Nuclear Information System (INIS)

Reardon, P.T.; Mullen, M.F.; Harms, N.L.

1981-02-01

As part of Task C.35 (Calculation of Parameters for Inspection Planning and Evaluation) of the US Program of Technical Assistance to IAEA Safeguards, Pacific Northwest Laboratory has performed some quantitative analyses of IAEA inspection activities at low-enriched uranium (LEU) conversion and fuel fabrication facilities. This report presents the results and conclusions of those analyses. Implementation of IAEA safeguards at LEU conversion and fuel fabrication facilities must take into account a variety of practical problems and constraints. One of the key concerns is the problem of flow verification, especially product verification. The objective of this report is to help put the problem of flow verification in perspective by presenting the results of some specific calculations of inspection effort and probability of detection for various product measurement strategies. In order to provide quantitative information about the advantages and disadvantages of the various strategies, eight specific cases were examined

Airborne effluent control at fuel enrichment, conversion, and fabrication plants

International Nuclear Information System (INIS)

Mitchell, M.E.

1976-01-01

Uranium conversion, enrichment, and fuel fabrication facilities generate gaseous wastes that must be treated prior to being discharged to the atmosphere. Since all three process and/or handle similar compounds, they also encounter similar gaseous waste disposal problems, the majority of which are treated in a similar manner. Ventilation exhausts from personnel areas and equipment off-gases that do not contain corrosive gases (such as HF) are usually passed through roughening and/or HEPA filters prior to release. Ventilation exhausts that contain larger quantities of particles, such as the conversion facilities' U 3 O 8 sampling operation, are passed through bag filters or cyclone separators, while process off-gases containing corrosive materials are normally treated by sintered metal filters or scrubbers. The effectiveness of particle removal varies from about 90 percent for a scrubber alone to more than 99.9 percent for HEPA filters or a combination of the various filters and scrubbers. The removal of nitrogen compounds (N 2 , HNO 3 , NO/sub x/, and NH 3 ) is accomplished by scrubbers in the enrichment and fuel fabrication facilities. The conversion facility utilizes a nitric acid recovery facility for both pollution control and economic recovery of raw materials. Hydrogen removal from gaseous waste streams is generally achieved with burners. Three different systems are currently utilized by the conversion, enrichment, and fuel fabrication plants to remove gaseous fluorides from airborne effluents. The HF-rich streams, such as those emanating from the hydrofluorination and fluorine production operations of the conversion plant, are passed through condensers to recover aqueous hydrofluoric acid

Research on plant of metal fuel fabrication using casting process

International Nuclear Information System (INIS)

Senda, Yasuhide; Mori, Yukihide

2003-12-01

This document presents the plant concept of metal fuel fabrication system (38tHM/y) using casting process in electrolytic recycle, which based on recent studies of its equipment design and quality control system. And we estimate the cost of its construction and operation, including costs of maintenance, consumed hardware and management of waste. The content of this work is as follows. (1) Designing of fuel fabrication equipment: We make material flow diagrams of the fuel fabrication plant and rough designs of the injection casting furnace, demolder and inspection equipment. (2) Designing of resolution system of liquid waste, which comes from analytical process facility. Increased analytical items, we rearrange analytical process facility, estimate its chemicals and amount of waste. (3) Arrangement of equipments: We made a arrangement diagram of the metal fuel fabrication equipments in cells. (4) Estimation of cost data: We estimated cost to construct the facility and to operate it. (author)

Fabrication of metallic fuel for fast breeder reactor

International Nuclear Information System (INIS)

Saify, M.T.; Jha, S.K.; Abdulla, K.K.; Kumar, Arbind; Mittal, R.K.; Prasad, R.S.; Mahule, N.; Kumar, Arun; Prasad, G.J.

2012-01-01

Natural uranium oxide fuelled PHWRs comprises of first stage of Indian nuclear power programme. Liquid metal fast breeder reactors fuelled by Pu (from PHWR's) form the second stage. A shorter reactor doubling time is essential in order to accelerate the nuclear power growth in India. Metallic fuels are known to provide shorter doubling times, necessitating to be used as driver fuel for fast breeder reactors. One of the fabrication routes for metallic fuels having random grain orientation, is injection casting technique. The technique finds its basis in an elementary physical concept - the possibility of supporting a liquid column within a tube, by the application of a pressure difference across the liquid interface inside and outside the tube. At AFD, BARC a facility has been set-up for injection casting of uranium rods in quartz tube moulds, demoulding of cast rods, end-shearing of rods and an automated inspection system for inspection of fuel rods with respect to mass, length, diameter and diameter variation along the length and internal and external porosities/voids. All the above facilities have been set-up in glove boxes and have successfully been used for fabrication of uranium bearing fuel rods. The facility has been designed for fabrication and inspection of Pu-bearing metallic fuels also, if required

Descriptions of reference LWR facilities for analysis of nuclear fuel cycles. Appendixes

International Nuclear Information System (INIS)

Schneider, K.J.; Kabele, T.J.

1979-09-01

The appendixes present the calculations that were used to derive the release factors discussed for each fuel cycle facility in Volume I. Appendix A presents release factor calculations for a surface mine, underground mine, milling facility, conversion facility, diffusion enrichment facility, fuel fabrication facility, PWR, BWR, and reprocessing facility. Appendix B contains additional release factors calculated for a BWR, PWR, and a reprocessing facility. Appendix C presents release factors for a UO 2 fuel fabrication facility

Technical study report on fuel fabrication system

International Nuclear Information System (INIS)

Kono, Shusaku; Tanaka, Kenya; Ono, Kiyoshi; Iwasa, Katsuyoshi; Hoshino, Yasushi; Shinkai, Yasuo

2000-07-01

The feasibility study of FBR and related fuel cycle is performed for developing the FBR recycle system which ensures safety, economic competitiveness, efficient utilization of resources, reduction of environmental burden and enhancement of nuclear non-proliferation under consistency of FBR reactor and fuel cycle systems. In this study, a conceptual design study and system characteristics evaluation are conducted for fuel fabrication systems of pellet process, vibropack process for oxide and nitride fuel and casting process for metal fuel. Technical issues in each process are also extracted. In 1999 fiscal year, a conceptual design study were conducted for the fuel fabrication plants adopting (1) the short pellet process which simplifies the conventional MOX pellet fabrication processes, (2) vibropack processes of aqueous gelation process, improved RIAR process, improved ANL process and fluoride volatility process, (3) casting processes of injection process, centrifuging process. As a result, attainable perspective was obtained for each fuel fabrication system through the evaluation of apparatuses, layout and facility volume, etc. In each fuel fabrication system, technical issues for practical use were made clear. Hereafter, more detailed study will be performed for each system, and research programs for phase II study will be planned. (author)

Safety analysis of DUPIC fuel development facility

International Nuclear Information System (INIS)

Lee, H. H.; Park, J. J.; Shin, J. M.; Yang, M. S.; Baek, S. Y.; Ahn, J. Y.

2001-01-01

Various experimental facilities are necessary in order to perform experimental verification for development of DUPIC fuel fabrication technology. In special, since highly radioactive material such as spent PWR fuel is used for this experiment, DUPIC fuel fabrication has to be performed in hot cell by remote handling. Therefore, it should be provided with proper engineering requirement and safety. M6 hot cell of IMEF which is to used for DUPIC fuel fabrication experiment was constructed as an α-γ hot cell for material examination of small amount of high-burnup fuel. The characteristics and amount of spent fuel for DUPIC fuel fabrication experiment will be different from the original design criteria. Therefore, the increased amount of spent fuel and different characteristics of experiment result in not only change of shielding and enviornmental evaluation results but new requirement of nuclear criticality evaluation. Therefore, this study includes evaluation of shielding, environmental effect and nuclear criticality in case that IMEF M6 hot cell is used for DUPIC fuel fabrication

Improvements in fabrication of metallic fuels

International Nuclear Information System (INIS)

Tracy, D.B.; Henslee, S.P.; Dodds, N.E.; Longua, K.J.

1989-12-01

Argonne National Laboratory is currently developing a new liquid- metal cooled breeder reactor known as the Integral Fast Reactor (IFR). IFR fuels represent the state-of-the-art in metal-fueled reactor technology. Improvements in the fabrication of metal fuel, to be discussed below, will support the fully remote fuel cycle facility that as an integral part of the IFR concept will be demonstrated at the EBR-II site. 3 refs

Automated breeder fuel fabrication

International Nuclear Information System (INIS)

Goldmann, L.H.; Frederickson, J.R.

1983-01-01

The objective of the Secure Automated Fabrication (SAF) Project is to develop remotely operated equipment for the processing and manufacturing of breeder reactor fuel pins. The SAF line will be installed in the Fuels and Materials Examination Facility (FMEF). The FMEF is presently under construction at the Department of Energy's (DOE) Hanford site near Richland, Washington, and is operated by the Westinghouse Hanford Company (WHC). The fabrication and support systems of the SAF line are designed for computer-controlled operation from a centralized control room. Remote and automated fuel fabriction operations will result in: reduced radiation exposure to workers; enhanced safeguards; improved product quality; near real-time accountability, and increased productivity. The present schedule calls for installation of SAF line equipment in the FMEF beginning in 1984, with qualifying runs starting in 1986 and production commencing in 1987. 5 figures

Fuel fabrication and post-irradiation examination

Energy Technology Data Exchange (ETDEWEB)

Venter, P J; Aspeling, J C [Atomic Energy Corporation of South Africa Ltd., Pretoria (South Africa)

1990-06-01

This paper provides an overview of the A/c's Bevan and Eldopar facilities for the fabrication of nuclear fuel. It also describes the sophisticated Hot Cell Complex, which is capable of accommodating pressurised water reactor fuel and various other irradiated samples. Some interesting problems and their solutions are discussed. (author)

Fuel fabrication and post-irradiation examination

International Nuclear Information System (INIS)

Venter, P.J.; Aspeling, J.C.

1990-01-01

This paper provides an overview of the A/c's Bevan and Eldopar facilities for the fabrication of nuclear fuel. It also describes the sophisticated Hot Cell Complex, which is capable of accommodating pressurised water reactor fuel and various other irradiated samples. Some interesting problems and their solutions are discussed. (author)

Liquid waste treatment at plutonium fuels fabrication facility, 2

International Nuclear Information System (INIS)

Matsumoto, Ken-ichi; Itoh, Ichiroh; Ohuchi, Jin; Miyo, Hiroaki

1974-01-01

The economics in the management of the radioactive liquid waste from Plutonium Fuels Fabrication Facility with sludge-blanket type flocculators has been evaluated. (1) Cost calculation: The cost of chemicals and electricity to treat 1 cubic meter of liquid waste is about 876 yen, while the total operating cost is 250 thousand yen per cubic meter in the case of 140 m 3 /year treatment. These figures are much higher than those for ordinary wastes, due to the particular operation against plutonium. (2) Proposal of the closed system for liquid waste treatment at PFFF: In the case of a closed system using evaporator, ion exchange column and rotary-kiln calciner, the operating cost is estimated at 40 thousand yen per cubic meter of liquid waste. Final radioactivity of treated liquid is below 10 -8 micro curies/ml. (Mori, K.)

A Swedish nuclear fuel facility and public acceptance

Energy Technology Data Exchange (ETDEWEB)

Andersson, Bengt A [ABB Atom (Sweden)

1989-07-01

For more than ten years the ABB Atom Nuclear Fuel Facility has gained a lot of public attention in Sweden. When the nuclear power debate was coming up in the middle of the seventies, the Nuclear Fuel Facility very soon became a spectacular object. It provided a possibility to bring factual information about nuclear power to the public. Today that public interest still exists. For ABB Atom the Facility works as a tool of information activities in several ways, as a solid base for ABB Atom company presentations. but also as a very practical demonstration of the nuclear power technology to the public. This is valid especially to satisfy the local school demand for a real life object complementary to the theoretical nuclear technology education. Beyond the fact that the Nuclear Fuel Facility is a very effective fuel production plant, it is not too wrong to see it as an important resource for education as well as a tool for improved public relations.

A Swedish nuclear fuel facility and public acceptance

International Nuclear Information System (INIS)

Andersson, Bengt A.

1989-01-01

For more than ten years the ABB Atom Nuclear Fuel Facility has gained a lot of public attention in Sweden. When the nuclear power debate was coming up in the middle of the seventies, the Nuclear Fuel Facility very soon became a spectacular object. It provided a possibility to bring factual information about nuclear power to the public. Today that public interest still exists. For ABB Atom the Facility works as a tool of information activities in several ways, as a solid base for ABB Atom company presentations. but also as a very practical demonstration of the nuclear power technology to the public. This is valid especially to satisfy the local school demand for a real life object complementary to the theoretical nuclear technology education. Beyond the fact that the Nuclear Fuel Facility is a very effective fuel production plant, it is not too wrong to see it as an important resource for education as well as a tool for improved public relations

Remote fabrication of breeder reactor fuel

International Nuclear Information System (INIS)

Gerber, E.W.; Hoitink, N.C.; Graham, R.A.

1984-06-01

The Secure Automated Fabrication (SAF) Line, a remotely operable plutonium fuel fabrication facility, incorporates advanced automation techniques. Included in the plant are 24 robots used to perform complex operations, and to enhance equipment standardization and ease of maintenance. Automated equipment is controlled remotely from centrally located supervisory computer control consoles or alternatively from control consoles dedicated to individual systems

IFR fuel cycle demonstration in the EBR-II Fuel Cycle Facility

International Nuclear Information System (INIS)

Lineberry, M.J.; Phipps, R.D.; Rigg, R.H.; Benedict, R.W.; Carnes, M.D.; Herceg, J.E.; Holtz, R.E.

1991-01-01

The next major milestone of the IFR (Integral Fast Reactor) program is engineering-scale demonstration of the pyroprocess fuel cycle. The EBR-II Fuel Cycle Facility has just entered a startup phase which includes completion of facility modifications, and installation and cold checkout of process equipment. This paper reviews the design and construction of the facility, the design and fabrication of the process equipment, and the schedule and initial plan for its operation. (author)

IFR fuel cycle demonstration in the EBR-II Fuel Cycle Facility

International Nuclear Information System (INIS)

Lineberry, M.J.; Phipps, R.D.; Rigg, R.H.; Benedict, R.W.; Carnes, M.D.; Herceg, J.E.; Holtz, R.E.

1991-01-01

The next major milestone of the IFR program is engineering-scale demonstration of the pyroprocess fuel cycle. The EBR-II Fuel Cycle Facility has just entered a startup phase which includes completion of facility modifications, and installation and cold checkout of process equipment. This paper reviews the design and construction of the facility, the design and fabrication of the process equipment, and the schedule and initial plan for its operation. 5 refs., 4 figs

Establishment of technological basis for fabrication of U-Pu-Zr ternary alloy fuel pins for irradiation tests in Japan

International Nuclear Information System (INIS)

Kikuchi, Hironobu; Iwai, Takashi; Nakajima, Kunihisa; Arai, Yasuo; Nakamura, Kinya; Ogata, Takanari

2011-01-01

A high-purity Ar gas atmosphere glove box accommodating injection casting and sodium-bonding apparatuses was newly installed in the Plutonium Fuel Research Facility of Oarai Research and Development Center, Japan Atomic Energy Agency, in which several nitride and carbide fuel pins were fabricated for irradiation tests. The experiences led to the establishment of the technological basis of the fabrication of U-Pu-Zr alloy fuel pins for the first time in Japan. After the injection casting of the U-Pu-Zr alloy, the metallic fuel pins were fabricated by welding upper and lower end plugs with cladding tubes of ferritic-martensitic steel. Subsequent to the sodium bonding for filling the annular gap region between the U-Pu-Zr alloy and the cladding tube with the melted sodium, the fuel pins for irradiation tests are inspected. This paper shows the apparatuses and the technological basis for the fabrication of U-Pu-Zr alloy fuel pins for the irradiation test planned at the experimental fast test reactor Joyo. (author)

Responses of commercially available neutron electronic personal dosemeters in neutron fields simulating workplaces at MOX fuel fabrication facilities

International Nuclear Information System (INIS)

Tsujimura, N.; Yoshida, T.; Takada, C.

2011-01-01

The authors investigated the performance of three commercially available electronic personal dosemeters (EPDs) in evaluating neutron dose equivalents and discussed their suitability to work environments in MOX fuel fabrication facilities. The EPDs selected for this study were NRY21 (Fuji Electric Systems), PDM-313 (Aloka) and DMC 2000 GN (MGP Instruments). All tests were conducted in moderated 252 Cf neutron fields with neutron spectral and dosimetric characteristics similar to those found in MOX fuel facilities. The test results revealed trends and the magnitude of response variations in relation to neutron spectral changes expected in work environments.

Characterization of candidate DOE sites for fabricating MOX fuel for lead assemblies

Energy Technology Data Exchange (ETDEWEB)

Holdaway, R.F.; Miller, J.W.; Sease, J.D.; Moses, R.J.; O`Connor, D.G. [Oak Ridge National Lab., TN (United States); Carrell, R.D. [Technical Resources International, Inc., Richland, WA (United States); Jaeger, C.D. [Sandia National Labs., Albuquerque, NM (United States); Thompson, M.L.; Strasser, A.A. [Delta-21 Resources, Inc., Oak Ridge, TN (United States)

1998-03-01

The Office of Fissile Materials Disposition (MD) of the Department of Energy (DOE) is directing the program to disposition US surplus weapons-usable plutonium. For the reactor option for disposition of this surplus plutonium, MD is seeking to contract with a consortium, which would include a mixed-oxide (MOX) fuel fabricator and a commercial US reactor operator, to fabricate and burn MOX fuel in existing commercial nuclear reactors. This option would entail establishing a MOX fuel fabrication facility under the direction of the consortium on an existing DOE site. Because of the lead time required to establish a MOX fuel fabrication facility and the need to qualify the MOX fuel for use in a commercial reactor, MD is considering the early fabrication of lead assemblies (LAs) in existing DOE facilities under the technical direction of the consortium. The LA facility would be expected to produce a minimum of 1 metric ton heavy metal per year and must be operational by June 2003. DOE operations offices were asked to identify candidate sites and facilities to be evaluated for suitability to fabricate MOX fuel LAs. Savannah River Site, Argonne National Laboratory-West, Hanford, Lawrence Livermore National Laboratory, and Los Alamos National Laboratory were identified as final candidates to host the LA project. A Site Evaluation Team (SET) worked with each site to develop viable plans for the LA project. SET then characterized the suitability of each of the five plans for fabricating MOX LAs using 28 attributes and documented the characterization to aid DOE and the consortium in selecting the site for the LA project. SET concluded that each option has relative advantages and disadvantages in comparison with other options; however, each could meet the requirements of the LA project as outlined by MD and SET.

Characterization of candidate DOE sites for fabricating MOX fuel for lead assemblies

International Nuclear Information System (INIS)

Holdaway, R.F.; Miller, J.W.; Sease, J.D.; Moses, R.J.; O'Connor, D.G.; Carrell, R.D.; Jaeger, C.D.; Thompson, M.L.; Strasser, A.A.

1998-03-01

The Office of Fissile Materials Disposition (MD) of the Department of Energy (DOE) is directing the program to disposition US surplus weapons-usable plutonium. For the reactor option for disposition of this surplus plutonium, MD is seeking to contract with a consortium, which would include a mixed-oxide (MOX) fuel fabricator and a commercial US reactor operator, to fabricate and burn MOX fuel in existing commercial nuclear reactors. This option would entail establishing a MOX fuel fabrication facility under the direction of the consortium on an existing DOE site. Because of the lead time required to establish a MOX fuel fabrication facility and the need to qualify the MOX fuel for use in a commercial reactor, MD is considering the early fabrication of lead assemblies (LAs) in existing DOE facilities under the technical direction of the consortium. The LA facility would be expected to produce a minimum of 1 metric ton heavy metal per year and must be operational by June 2003. DOE operations offices were asked to identify candidate sites and facilities to be evaluated for suitability to fabricate MOX fuel LAs. Savannah River Site, Argonne National Laboratory-West, Hanford, Lawrence Livermore National Laboratory, and Los Alamos National Laboratory were identified as final candidates to host the LA project. A Site Evaluation Team (SET) worked with each site to develop viable plans for the LA project. SET then characterized the suitability of each of the five plans for fabricating MOX LAs using 28 attributes and documented the characterization to aid DOE and the consortium in selecting the site for the LA project. SET concluded that each option has relative advantages and disadvantages in comparison with other options; however, each could meet the requirements of the LA project as outlined by MD and SET

Review of Sodium and Plutonium related Technical Standards in Trans-Uranium Fuel Fabrication Facilities

Energy Technology Data Exchange (ETDEWEB)

Jang, Misuk; Jeon, Jong Seon; Kang, Hyun Sik; Kim, Seoung Rae [NESS, Daejeon (Korea, Republic of)

2016-10-15

In this paper, we would introduce and review technical standards related to sodium fire and plutonium criticality safety. This paper may be helpful to identify considerations in the development of equipment, standards, and etc., to meet the safety requirements in the design, construction and operating of TFFF, KAPF and SFR. The feasibility and conceptual designs are being examined on related facilities, for example, TRU Fuel Fabrication Facilities (TFFF), Korea Advanced Pyro-process Facility (KAPF), and Sodium Cooled Fast Reactor (SFR), in Korea. However, the safety concerns of these facilities have been controversial in part because of the Sodium fire accident and Plutonium related radiation safety caused by transport and handling accident. Thus, many researches have been performed to ensure safety and various documents including safety requirements have been developed. In separating and reducing the long-lived radioactive transuranic(TRU) in the spent nuclear fuel, reusing as the potential energy of uranium fuel resources and reducing the high level wastes, TFFF would be receiving the attention of many people. Thus, people would wonder whether compliance with technical standards that ensures safety. For new facility design, one of the important tasks is to review of technical standards, especially for sodium and Plutonium because of water related highly reactive characteristics and criticality hazard respectively. We have introduced and reviewed two important technical standards for TFFF, which are sodium fire and plutonium criticality safety, in this paper. This paper would provide a brief guidance, about how to start and what is important, to people who are responsible for the initial design to operation of TFFF.

Review of Sodium and Plutonium related Technical Standards in Trans-Uranium Fuel Fabrication Facilities

International Nuclear Information System (INIS)

Jang, Misuk; Jeon, Jong Seon; Kang, Hyun Sik; Kim, Seoung Rae

2016-01-01

In this paper, we would introduce and review technical standards related to sodium fire and plutonium criticality safety. This paper may be helpful to identify considerations in the development of equipment, standards, and etc., to meet the safety requirements in the design, construction and operating of TFFF, KAPF and SFR. The feasibility and conceptual designs are being examined on related facilities, for example, TRU Fuel Fabrication Facilities (TFFF), Korea Advanced Pyro-process Facility (KAPF), and Sodium Cooled Fast Reactor (SFR), in Korea. However, the safety concerns of these facilities have been controversial in part because of the Sodium fire accident and Plutonium related radiation safety caused by transport and handling accident. Thus, many researches have been performed to ensure safety and various documents including safety requirements have been developed. In separating and reducing the long-lived radioactive transuranic(TRU) in the spent nuclear fuel, reusing as the potential energy of uranium fuel resources and reducing the high level wastes, TFFF would be receiving the attention of many people. Thus, people would wonder whether compliance with technical standards that ensures safety. For new facility design, one of the important tasks is to review of technical standards, especially for sodium and Plutonium because of water related highly reactive characteristics and criticality hazard respectively. We have introduced and reviewed two important technical standards for TFFF, which are sodium fire and plutonium criticality safety, in this paper. This paper would provide a brief guidance, about how to start and what is important, to people who are responsible for the initial design to operation of TFFF

Development of ISA procedure for uranium fuel fabrication and enrichment facilities: overview of ISA procedure and its application

International Nuclear Information System (INIS)

Yamate, Kazuki; Yamada, Takashi; Takanashi, Mitsuhiro; Sasaki, Noriaki

2013-01-01

Integrated Safety Analysis (ISA) procedure for uranium fuel fabrication and enrichment facilities has been developed for aiming at applying risk-informed regulation to these uranium facilities. The development has carried out referring to the ISA (NUREG-1520) by the Nuclear Regulatory Commission (NRC). The paper presents purpose, principles and activities for the development of the ISA procedure, including Risk Level (RL) matrix and grading evaluation method of IROFS (Items Relied on for Safety), as well as general description and features of the procedure. Also described in the paper is current status in application of risk information from the ISA. Japanese four licensees of the uranium facilities have been conducting ISA for their representative processes using the developed procedure as their voluntary safety activities. They have been accumulating experiences and knowledge on the ISA procedure and risk information through the field activities. NISA (Nuclear and Industrial Safety Agency) and JNES (Japan Nuclear Energy Safety Organization) are studying how to use such risk information for the safety regulation of the uranium facilities, taking into account the licensees' experiences and knowledge. (authors)

LEU fuel fabrication in Argentina

International Nuclear Information System (INIS)

Giorsetti, D.R.; Gomez, J.O.; Marajofsky, A.; Kohut, C.

1985-01-01

As an Institution, aiming to meet with its own needs, CNEA has been intensively developing reduced enriched fuel to use in its own research and test reactors. Development of the fabrication technology as well as the design, installation and operation of the manufacturing plant, have been carried out with its own funds. Irradiation and post-irradiation of test miniplates have been taking place within the framework of the RERTR program. During the last years, CNEA has developed three LEU fuel types. In the previous RERTR meetings, we presented the technological results obtained with these fuel types. This paper focuses on CNEA LEU fuel element manufacturing status and the trained personnel we can offer in design and manufacture fuel capability. CNEA has its own fuel manufacturing technology; the necessary facilities to start the fuel fabrication; qualified technicians and professionals for: fuel design and behaviour analysis; fuel manufacturing and QA; international recognition of its fuel development and manufacturing capability through its ORR miniplate irradiation; its own natural uranium and the future possibility to enrich up to 20% U 235 ; the probability to offer a competitive fuel manufacturing cost in the international market; the disposition to cooperate with all countries that wish to take part and aim to reach an self-sufficiency in their own fuel supply needs

Improvements in the fabrication of metallic fuels

International Nuclear Information System (INIS)

Tracy, D.B.; Henslee, S.P.; Dodds, N.E.; Longua, K.J.

1989-01-01

Argonne National Laboratory (ANL) is currently developing a new liquid-metal-cooled breeder reactor known as the Integral Fast Reactor (IFR). The IFR represents the state of the art in metal-fueled reactor technology. Improvements in the fabrication of metal fuel, discussed in this paper, will support ANL-West's (ANL-W) fully remote fuel cycle facility, which is an integral part of the IFR concept

Glovebox glove deterioration in the Hanford Engineering Development Laboratory fuel fabrication facility

International Nuclear Information System (INIS)

Greenhalgh, W.O.; Smith, R.C.; Powell, D.L.

1979-07-01

Neoprene glovebox gloves have been found susceptible to periodic rapid deterioration under normal operating conditions in fuel fabrication facilities. Examinations of glove failure histories and measurements of the atmospheres in inert atmosphere dry-boxes indicated ozone at low concentrations of 100 to 500 ppB was probably the most important factor in rapid glove deterioration. Testing of a varity of new glove materials indicated that Hypalon and ethylene-propylene-diamine monomer (EDPM) gloves have greater than 30 times the longevity of neoprene in low-level ozone concentration atmospheres. comparative tests over a 30-month period have also confirmed that the two glove candidates have a significantly longer operative life. 14 figures

Fire criticality probability analysis for 300 Area N Reactor fuel fabrication and storage facility. Revision 1

Energy Technology Data Exchange (ETDEWEB)

Kelly, J.E.

1995-02-08

Uranium fuel assemblies and other uranium associated with the shutdown N Reactor are stored in the 300 Area N Reactor Fuel Fabrication and Storage Facility (Facility). The 3712 Building, where the majority of the fuel assemblies and other uranium is stored, is where there could be a potential for a criticality bounding case. The purpose of this study is to evaluate the probability of potential fires in the Facility 3712 Building that could lead to criticality. This study has been done to support the criticality update. For criticality to occur, the wooden fuel assembly containers would have to burn such that the fuel inside would slump into a critical geometry configuration, a sufficient number of containers burn to form an infinite wide configuration, and sufficient water (about a 17 inch depth) be placed onto the slump. To obtain the appropriate geometric configuration, enough fuel assembly containers to form an infinite array on the floor would have to be stacked at least three high. Administrative controls require the stacks to be limited to two high for 1.25 wt% enriched finished fuel. This is not sufficient to allow for a critical mass regardless of the fire and accompanying water moderation. It should be noted that 0.95 wt% enriched fuel and billets are stacked higher than only two high. In this analysis, two initiating events will be considered. The first is a random fire that is hot enough and sufficiently long enough to burn away the containers and fuel separators such that the fuel can establish a critical mass. The second is a seismically induced fire with the same results.

Support of the radioactive waste treatment nuclear fuel fabrication facility

International Nuclear Information System (INIS)

Park, H.H.; Han, K.W.; Lee, B.J.; Shim, G.S.; Chung, M.S.

1982-01-01

Technical service of radioactive waste treatment in Daeduck Engineering Center includes; 1) Treatment of radioactive wastes from the nuclear fuel fabrication facility and from laboratories. 2) Establishing a process for intermediate treatment necessary till the time when RWTF is in completion. 3) Technical evaluation of unit processes and equipments concerning RWTF. About 35 drums (8 m 3 ) of solid wastes were treated and stored while more than 130 m 3 of liquid wastes were disposed or stored. A process with evaporators of 10 1/hr in capacity, a four-stage solvent washer, storage tanks and disposal system was designed and some of the equipments were manufactured. Concerning RWTF, its process was reviewed technically and emphasis were made on stability of the bituminization process against explosion, function of PAAC pump, decontamination, and finally on problems to be solved in the comming years. (Author)

Fabrication Facilities

Data.gov (United States)

Federal Laboratory Consortium — The Fabrication Facilities are a direct result of years of testing support. Through years of experience, the three fabrication facilities (Fort Hood, Fort Lewis, and...

Development of CANFLEX fuel fabrication technology

Energy Technology Data Exchange (ETDEWEB)

Kang, M. S.; Choi, C. B.; Park, C. H.; Kwon, W. J.; Kim, C. H.; Kim, B. J.; Koo, C. H.; Cho, D. S.; So, D. Y.; Suh, S. W.; Park, C. J.; Chang, D. H.; Yun, S. H. [KEPCO Nuclear Fuel Company, Taejeon (Korea)

2000-04-01

Wolsong Unit 1 as the first heavy water reactor in Korea has been in service for 17 years since 1983. It would be about the time to prepare a plan for the solution of problems due to aging of the reactor. The aging of CANDU reactor could lead especially to the steam generator cruding and pressure tube sagging and creep and then decreases the operation margin to make some problems on reactor operations and safety. The counterplan could be made in two ways. One is to repair or modify reactor itself. The other is to develop new advanced fuel to increase of CANDU operation margin effectively, so as to compensate the reduced operation margin. Therefore, the first objectives in the present R and D is to develop the CANFLEX-NU(CANDU Flexible fuelling-Natural Uranium) fuel as a CANDU advanced fuel. One of the improvements in CANDU fuel fabrication technology, and advanced method of Zr-Be brazing was developed. For the formation of Zr-Be alloy, preheating and main heating temperature in the furnace is 700 deg C, 1200 deg C respectively. In order to find an appropriate material for the brazing joints in the CANDU fuel, the composition of Zr based amorphous metals were designed. And, the effect of hydrogen on the mechanical properties of cladding sheath and feasibility of the eddy current test to evaluate quality of end cap weld were also studied for the fundamental research purpose. As a preliminary study to suggest optimal way for the mass production of CANFLEX-NU fuel at KNFC the existing CANDU fuel facilities and fabrication/inspection processes were reviewed. The best way is that the current CANDU facility shall be modified to produce small diametrial CANFLEX elements and a new facility shall be constructed to produce large diametrial CANFLEX fuel elements. 46 refs., 99 figs., 10 tabs. (Author)

300 Area fuel supply facilities deactivation mission analysis report

International Nuclear Information System (INIS)

Lund, D.P.

1995-01-01

This report presents the results of the 300 Area fuel supply facilities (formerly call ''N reactor fuel fabrication facilities'') Deactivation Project mission analysis. Hanford systems engineering (SE) procedures call for a mission analysis. The mission analysis is an important first step in the SE process

The way that Ibaraki Prefecture has tackled atomic energy

International Nuclear Information System (INIS)

Nakata, Hirokatsu; Hirai, Yasuo; Tsuji, Tadashi.

1996-01-01

First, the development of the district centering around Tokai Village is mentioned, where at present Japan Atomic Energy Research Institute, Power Reactor and Nuclear Fuel Development Corporation, Japan Atomic Power Co. and others are located. Ibaraki Prefecture investigated the effects that atomic energy facilities exerted economically and socially to the district. As to the social environment investigation related to atomic energy facilities, its purpose, the objects of investigation, the contents and the method of investigation are reported. As to the progress of the development and utilization of atomic energy in Ibaraki Prefecture, 23 establishments are located in the district. Also there are 16 power reactors and research reactors, one fuel reprocessing plant, 4 nuclear fuel fabrication facilities, 86 nuclear fuel using facilities and 28 radioisotope using facilities. Their situations are reported. As to the atomic energy administration of Ibaraki Prefecture, the safety administration and the countermeasures for surrounding areas are explained. The effects exerted to the society and the economy of the district are reported. The results of the investigation of the conscience concerning atomic energy of residents are shown about energy and atomic energy, atomic energy administration, and the relation of atomic energy facilities with the district. (K.I.)

Fuel Fabrication Capability Research and Development Plan

Energy Technology Data Exchange (ETDEWEB)

Senor, David J.; Burkes, Douglas

2014-04-17

The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors. Therefore, the overriding motivation behind the FFC R&D program described in this plan is to foster closer integration between fuel design and fabrication to reduce programmatic risk. These motivating factors are all interrelated, and progress addressing one will aid understanding of the others. The FFC R&D needs fall into two principal categories, 1) baseline process optimization, to refine the existing fabrication technologies, and 2) manufacturing process alternatives, to evaluate new fabrication technologies that could provide improvements in quality, repeatability, material utilization, or cost. The FFC R&D Plan examines efforts currently under way in regard to coupon, foil, plate, and fuel element manufacturing, and provides recommendations for a number of R&D topics that are of high priority but not currently funded (i.e., knowledge gaps). The plan ties all FFC R&D efforts into a unified vision that supports the overall Convert Program schedule in general, and the fabrication schedule leading up to the MP-1 and FSP-1 irradiation experiments specifically. The fabrication technology decision gates and down-selection logic and schedules are tied to the schedule for fabricating the MP-1 fuel plates, which will provide the necessary data to make a final fuel fabrication process down-selection. Because of the short turnaround between MP-1 and the follow-on FSP-1 and MP-2 experiments, the suite of specimen types that will be available for MP-1 will be the same as those available for FSP-1 and MP-2. Therefore, the only opportunity to explore parameter space and alternative processing

Technology, safety and costs of decommissioning a reference small mixed oxide fuel fabrication plant. Volume 2. Appendices

Energy Technology Data Exchange (ETDEWEB)

Jenkins, C. E.; Murphy, E. S.; Schneider, K. J.

1979-01-01

Volume 2 contains appendixes on small MOX fuel fabrication facility description, site description, residual radionuclide inventory estimates, decommissioning, financing, radiation dose methodology, general considerations, packaging and shipping of radioactive materials, cost assessment, and safety (JRD)

Development of nuclear fuel cycle technologies

International Nuclear Information System (INIS)

Suzuoki, Akira; Matsumoto, Takashi; Suzuki, Kazumichi; Kawamura, Fumio

1995-01-01

In the long term plan for atomic energy that the Atomic Energy Commission decided the other day, the necessity of the technical development for establishing full scale fuel cycle for future was emphasized. Hitachi Ltd. has engaged in technical development and facility construction in the fields of uranium enrichment, MOX fuel fabrication, spent fuel reprocessing and so on. In uranium enrichment, it took part in the development of centrifuge process centering around Power Reactor and Nuclear Fuel Development Corporation (PNC), and took its share in the construction of the Rokkasho uranium enrichment plant of Japan Nuclear Fuel Service Co., Ltd. Also it cooperates with Laser Enrichment Technology Research Association. In Mox fuel fabrication, it took part in the construction of the facilities for Monju plutonium fuel production of PNC, for pellet production, fabrication and assembling processes. In spent fuel reprocessing, it cooperated with the technical development of maintenance and repair of Tokai reprocessing plant of PNC, and the construction of spent fuel stores in Rokkasho reprocessing plant is advanced. The centrifuge process and the atomic laser process of uranium enrichment are explained. The high reliability of spent fuel reprocessing plants and the advancement of spent fuel reprocessing process are reported. Hitachi Ltd. Intends to exert efforts for the technical development to establish nuclear fuel cycle which increases the importance hereafter. (K.I.)

Typical IAEA operations at a fuel fabrication plant

International Nuclear Information System (INIS)

Morsy, S.

1984-01-01

The IAEA operations performed at a typical Fuel Fabrication Plant are explained. To make the analysis less general the case of Low Enriched Uranium (LEU) Fuel Fabrication Plants is considered. Many of the conclusions drawn from this analysis could be extended to other types of fabrication plants. The safeguards objectives and goals at LEU Fuel Fabrication Plants are defined followed by a brief description of the fabrication process. The basic philosophy behind nuclear material stratification and the concept of Material Balance Areas (MBA's) and Key Measurement Points (KMP's) is explained. The Agency operations and verification methods used during physical inventory verifications are illustrated

Over view of nuclear fuel cycle examination facility at KAERI

Energy Technology Data Exchange (ETDEWEB)

Lee, Key-Soon; Kim, Eun-Ga; Joe, Kih-Soo; Kim, Kil-Jeong; Kim, Ki-Hong; Min, Duk-Ki [Korea Atomic Energy Research Institute, Taejon (Korea)

1999-09-01

Nuclear fuel cycle examination facilities at the Korea Atomic Energy Research Institute (KAERI) consist of two post-irradiation examination facilities (IMEF and PIEF), one chemistry research facility (CRF), one radiowaste treatment facility (RWTF) and one radioactive waste form examination facility (RWEF). This paper presents the outline of the nuclear fuel cycle examination facilities in KAERI. (author)

Design, fabrication and installation of irradiation facilities

International Nuclear Information System (INIS)

Kim, Yong Sung; Lee, C. Y.; Kim, J. Y.; Chi, D. Y.; Kim, S. H.; Ahn, S. H.; Kim, S. J.; Kim, J. K.; Yang, S. H.; Yang, S. Y.; Kim, H. R.; Kim, H.; Lee, K. H.; Lee, B. C.; Park, C.; Lee, C. T.; Cho, S. W.; Kwak, K. K.; Suk, H. C.

1997-07-01

The principle contents of this project are to design, fabricate and install the steady-state fuel test loop and non-instrumented capsule in HANARO for nuclear technology development. This project will be completed in 1999, the basic and detail design, safety analysis, and procurement of main equipment for fuel test loop have been performed and also the piping in gallery and the support for IPS piping in reactor pool have been installed in 1994. In the area of non-instrumented capsule for material irradiation test, the fabrication of capsule has been completed. Procurement, fabrication and installation of the fuel test loop will be implemented continuously till 1999. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and safety analysis report has been submitted to KINS to get a license and review of HANARO interface have been performed respectively. (author). 39 refs., 28 tabs., 21 figs

Design, fabrication and installation of irradiation facilities

Energy Technology Data Exchange (ETDEWEB)

Kim, Yong Sung; Lee, C. Y.; Kim, J. Y.; Chi, D. Y.; Kim, S. H.; Ahn, S. H.; Kim, S. J.; Kim, J. K.; Yang, S. H.; Yang, S. Y.; Kim, H. R.; Kim, H.; Lee, K. H.; Lee, B. C.; Park, C.; Lee, C. T.; Cho, S. W.; Kwak, K. K.; Suk, H. C. [and others

1997-07-01

The principle contents of this project are to design, fabricate and install the steady-state fuel test loop and non-instrumented capsule in HANARO for nuclear technology development. This project will be completed in 1999, the basic and detail design, safety analysis, and procurement of main equipment for fuel test loop have been performed and also the piping in gallery and the support for IPS piping in reactor pool have been installed in 1994. In the area of non-instrumented capsule for material irradiation test, the fabrication of capsule has been completed. Procurement, fabrication and installation of the fuel test loop will be implemented continuously till 1999. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and safety analysis report has been submitted to KINS to get a license and review of HANARO interface have been performed respectively. (author). 39 refs., 28 tabs., 21 figs.

Structure, conduct, and sustainability of the international low-enriched fuel fabrication industry

International Nuclear Information System (INIS)

Rothwell, Geoffrey

2008-01-01

This paper examines the cost structures of fabricating Low-Enriched Uranium fuel (LEU, enriched to 5% enrichment) light water reactor fuels. The LEU industry is decades old, and (except for high entry cost, i.e., the cost of designing and licensing a fuel fabrication facility and its fuel), labor and additional fabrication lines can be added by industry incumbents at Nth-of-a-Kind cost to the maximum capacity allowed by the license. On the other hand, new entrants face higher First-of-a-Kind costs and high new-facility licensing costs, increasing the scale required for entry thus discouraging small scale entry by countries with only a few nuclear power plants. Therefore, the industry appears to be competitive with sustainable investment in fuel-cycle states, and structural barriers-to-entry increase its proliferation resistance. (author)

Development of fabrication technology for CANDU advanced fuel -Development of the advanced CANDU technology-

Energy Technology Data Exchange (ETDEWEB)

Choi, Chang Beom; Kim, Hyeong Soo; Kim, Sang Won; Seok, Ho Cheon; Shim, Ki Seop; Byeon, Taek Sang; Jang, Ho Il; Kim, Sang Sik; Choi, Il Kwon; Cho, Dae Sik; Sheo, Seung Won; Lee, Soo Cheol; Kim, Yoon Hoi; Park, Choon Ho; Jeong, Seong Hoon; Kang, Myeong Soo; Park, Kwang Seok; Oh, Hee Kwan; Jang, Hong Seop; Kim, Yang Kon; Shin, Won Cheol; Lee, Do Yeon; Beon, Yeong Cheol; Lee, Sang Uh; Sho, Dal Yeong; Han, Eun Deok; Kim, Bong Soon; Park, Cheol Joo; Lee, Kyu Am; Yeon, Jin Yeong; Choi, Seok Mo; Shon, Jae Moon [Korea Atomic Energy Res. Inst., Taejon (Korea, Republic of)

1994-07-01

The present study is to develop the advanced CANDU fuel fabrication technologies by means of applying the R and D results and experiences gained from localization of mass production technologies of CANDU fuels. The annual portion of this year study includes following: 1. manufacturing of demo-fuel bundles for out-of-pile testing 2. development of technologies for the fabrication and inspection of advanced fuels 3. design and munufacturing of fuel fabrication facilities 4. performance of fundamental studies related to the development of advanced fuel fabrication technology.

Development of PHWR fuel fabrication in Korea

International Nuclear Information System (INIS)

Suh, K.S.; Yang, M.S.; Kim, D.H.; Rim, C.S.

1988-01-01

Korea Advanced Energy Research Institute (KAERI) started a research project to develop the PHWR (CANDU) nuclear fuel fabrication technology in 1981. Based on the results of the intensive developmental work, several prototype fuel bundles were fabricated and tested in the Hot Test Loop at KAERI continuously in 1983 and 1984. After that, irradiation test and post-irradiation examination were carried out for two KAERI-made fuel bundles at Chalk River Nuclear Laboratories in Canada in 1984. Since the results of in-pile and out-of-pile tests with prototype fuel bundles proved to be satisfactory, 48 additional fuel bundles were loaded in Wolsung reactor (CANDU) in 1984 and 1985, and all of them were discharged without a defect after excellent performance in the power reactor. In 1985, the Korean government decided that KAERI supplies all the fuel necessary for the Wolsung reactor. For the mass production of nuclear fuel bundle, several process equipment, facilities and automation methods have been improved making use of experience accumulated during research. A quality assurance program was also established, and quality inspection technology was reviewed and improved to fit the mass production. This paper deals with the development experience so far obtained with the design and fabrication of the Korean PHWR fuel

The Hanau atomic energy laws. Nuclear fuel fabrication and the administrative law system

International Nuclear Information System (INIS)

Becker-Neetz, G.; Uebersohn, G.

1989-01-01

The review concentrates on administrative law aspects in the discussion of problems relating to the licences and preliminary notices of approval issued for the Hanau nuclear industry. The authors deal with the licences granted in 1974 (according to sec. 9 Atomic Energy Act), with the extended licensing requirements of sec. 7 Atomic Energy Act as amended by the 3rd amendment (concerning fabrication and handling of nuclear fuels), and the criminal court proceedings examining the conduct of the Alkem management and senior officers of the Hessian Ministry of Economics. Specific aspects investigated in the review include continuation of existing operations in accordance with transitory provisions, replacement of existing by new installations, and preliminary notice of approval. The preliminary notices of approval given up to the date of December 31, 1977 are said to have been illegal and extinct at that date, but the court's decision to abstain from punishment is accepted. The authors outline some possibilities of giving more concrete shape to the judicial control by administrative courts. (RST) [de

Remote fabrication of nuclear fuel: a secure automated fabrication overview

International Nuclear Information System (INIS)

Nyman, D.H.; Benson, E.M.; Yatabe, J.M.; Nagamoto, T.T.

1981-01-01

An automated line for the fabrication of breeder reactor fuel pins is being developed. The line will be installed in the Fuels and Materials Examination Facility (FMEF) presently under construction at the Hanford site near Richland, Washington. The application of automation and remote operations to fuel processing technology is needed to meet program requirements of reduced personnel exposure, enhanced safeguards, improved product quality, and increased productivity. Commercially available robots are being integrated into operations such as handling of radioactive material within a process operation. These and other automated equipment and chemistry analyses systems under development are described

Brief description of the Wackersdorf Reprocessing Facility

International Nuclear Information System (INIS)

1986-01-01

The DWK is now planning the construction and operation of a facility for the reprocessing of spent fuel elements and the fabrication of mixed-oxide fuel elements which will initially have an average daily throughput of 2 tons (t) of nuclear fuel. The application required by the Atomic Law was submitted to the Bavarian State Ministry for State Development and Environmental Matters on October 28, 1982. According to Par. 3, Section 1, No. 1 of the Atomic Law Procedural Ordinance such an application for permission in accordance with par. 7 AtL must explicitly be accompanied by a safety report which shall make it possible for third parties to make a judgment whether the impacts associated with the facility and its operation could damage their rights. The safety report is intended to present and explain the concept of the facility, the safety-technological design bases, and the operation of the plant, including its operation and safety systems and the impacts and proposed preventive measures. In addition to the detailed presentations in the safety report, Par. 3 of the Atomic Law Procedural Ordinance also requires a brief description of the plant designed for general public understanding, suitable for the design, which will also explain the expected impacts on the general environment and the surrounding area. Hence the brief description presents and explains the following matters: the site; the technology and state of the art for reprocessing of spent nuclear fuel; the structure and function of the proposed facility; safety provisions of the proposed facility and the management of perturbations in operation; the impacts of the facility and its operation on the environment; measures to be taken for dealing with the radioactive wastes; and provisions for ultimate shut-down of the facility

Nuclear fuel treatment facility for 'Mutsu'

International Nuclear Information System (INIS)

Kanazawa, Toshio; Fujimura, Kazuo; Horiguchi, Eiji; Kobayashi, Tetsuji; Tamekiyo, Yoshizou

1989-01-01

A new fixed mooring harbor in Sekinehama and surrounding land facilities to accommodate a test voyage for the nuclear-powered ship 'Mutsu' in 1990 were constructed by the Japan Atomic Energy Research Institute. Kobe Steel took part in the construction of the nuclear fuel treatment process in various facilities, beginning in October, 1988. This report describes the outline of the facility. (author)

Remote handling technology for nuclear fuel cycle facilities

International Nuclear Information System (INIS)

Sakai, Akira; Maekawa, Hiromichi; Ohmura, Yutaka

1997-01-01

Design and R and D on nuclear fuel cycle facilities has intended development of remote handling and maintenance technology since 1977. IHI has completed the design and construction of several facilities with remote handling systems for Power Reactor and Nuclear Fuel Development Corporation (PNC), Japan Atomic Energy Research Institute (JAERI), and Japan Nuclear Fuel Ltd. (JNFL). Based on the above experiences, IHI is now undertaking integration of specific technology and remote handling technology for application to new fields such as fusion reactor facilities, decommissioning of nuclear reactors, accelerator testing facilities, and robot simulator-aided remote operation systems in the future. (author)

A study on items necessary to develop the requirements for the management of serious accidents postulated in fuel fabrication, enrichment and reprocessing facilities

International Nuclear Information System (INIS)

Takanashi, Mitsuhiro; Yamate, Kazuki; Asada, Kazuo; Yamada, Takashi; Endo, Shigeki

2013-05-01

The purpose of this study is to supply the points to discuss on new rules of fuel fabrication, enrichment and reprocessing facilities (hereinafter referred to as 'fuel cycle facilities') conducted by Nuclear Regulation Authority. Requirements for management of serious accidents in the fuel cycle facilities were summarized in this study. Taking into account the lessons learned from the accident of TEPCO Fukushima Daiichi Nuclear Power Plant in Mar. 2011, Act for the Regulation of Nuclear Source Material, Nuclear Fuel Material and Reactors was amended in June 2012. The main items of the amendment were as follows: Preparation for the management of serious accidents, Introduction of evaluation system for safety improvement, Application of new standards to existing nuclear facilities (back-fitting). Japan Nuclear Energy Safety organization (JNES) conducted a fundamental study on serious accidents and their management in the fuel cycle facilities and made a report. In the report, the concept of Defense in Depth and the definition of serious accidents for the fuel cycle facilities were discussed. Those discussions were conducted by reference to new regulation rules (draft) for power reactors and from the view of features of the fuel cycle facilities. However, further detailed studies are necessary in order to clarify some issues in it. It was also reflected opinions from experts in JNES technical meetings on accident management of the fuel cycle facilities to brush up this report. (author)

Detailed description of an SSAC at the facility level for a low-enriched uranium conversion and fuel fabrication facility

International Nuclear Information System (INIS)

Jones, R.J.

1984-09-01

Some States have expressed a need for more detailed guidance with regard to the technical elements in the design and operation of SSACs for both the national and the international objectives. To meet this need the present document has been prepared, describing the technical elements of an SSAC in considerable detail. The purpose of this document is therefore, to provide a detailed description of a system for the accounting for and control of nuclear material in a model low enriched uranium conversion and fuel fabrication facility which can be used by a facility operator to establish his own system in a way which will provide the necessary information for compliance with a national system for nuclear material accounting and control and for the IAEA to carry out its safeguards responsibilities

Cost effectiveness of robotics and remote tooling for occupational risk reduction at a nuclear fuel fabrication facility

Energy Technology Data Exchange (ETDEWEB)

Lochard, Jacques

1989-08-01

This case study, related to the design stage of a fuel fabrication facility, presents the evaluation of alternative options to manipulate mixed oxide fuel rods in a quality control shop. It is based on a study performed in the framework of the 'MELOX project' developed by COGEMA in France. The methodology for evaluating robotic actions is resulting from a research work part funded by the IAEA under the co-ordinated research programme on 'Comparison of cost-effectiveness of risk reduction among different energy systems', and by the commission of the European Communities under the research and training programme on radiation protection.

Cost effectiveness of robotics and remote tooling for occupational risk reduction at a nuclear fuel fabrication facility

International Nuclear Information System (INIS)

Lochard, Jacques

1989-01-01

This case study, related to the design stage of a fuel fabrication facility, presents the evaluation of alternative options to manipulate mixed oxide fuel rods in a quality control shop. It is based on a study performed in the framework of the 'MELOX project' developed by COGEMA in France. The methodology for evaluating robotic actions is resulting from a research work part funded by the IAEA under the co-ordinated research programme on 'Comparison of cost-effectiveness of risk reduction among different energy systems', and by the commission of the European Communities under the research and training programme on radiation protection

Interpretation of the results from individual monitoring of workers at the Nuclear Fuel Fabrication Facility, Brazil

International Nuclear Information System (INIS)

Castro, Marcelo Xavier de

2005-01-01

In nuclear fuel fabrication facilities, workers are exposed to different compounds of enriched uranium. Although in this kind of facility the main route of intake is inhalation, ingestion may occur in some situations, and also a mixture of both. The interpretation of the bioassay data is very complex, since it is necessary taking into account all the different parameters, which is a big challenge. Due to the high cost of the individual monitoring programme for internal dose assessment in the routine monitoring programmes, usually only one type of measurement is assigned. In complex situations like the one described in this study, where several parameters can compromise the accuracy of the bioassay interpretation it is need to have a combination of techniques to evaluate the internal dose. According to ICRP 78 (1997), the general order of preference of measurement methodologies in terms of accuracy of interpretation is: body activity measurement, excreta analysis and personal air sampling. Results of monitoring of working environment may provide information that assists in the interpretation on particle size, chemical form, solubility and date of intake. A group of fifteen workers from controlled area of the studied nuclear fuel fabrication facility was selected to evaluate the internal dose using all different available techniques during a certain period. The workers were monitored for determination of uranium content in the daily urinary and faecal excretion (collected over a period of 3 consecutive days), chest counting and personal air sampling. The results have shown that at least two types of sensitivity techniques must be used, since there are some sources of uncertainties on the bioassay interpretation, like mixture of uranium compounds intake and different routes of intake. The combination of urine and faeces analysis has shown to be the more appropriate methodology for assessing internal dose in this situation. The chest counting methodology has not shown

Babcock and Wilcox plate fabrication experience with uranium silicide spherical fuel

International Nuclear Information System (INIS)

Todd, Lawrence E.; Pace, Brett W.

1996-01-01

This report is written to present the fuel fabrication experience of Babcock and Wilcox using atomized spherical uranium silicide powder. The intent is to demonstrate the ability to fabricate fuel plates using spherical powder and to provide useful information proceeding into the next phase of work using this type of fuel. The limited quantity of resources- spherical powder and time, did not allow for much process optimizing in this work scope. However, the information contained within provides optimism for the future of spherical uranium silicide fuel plate fabrication at Babcock and Wilcox.The success of assembling fuel elements with spherical powder will enable Babcock and Wilcox to reduce overall costs to its customers while still maintaining our reputation for providing high quality research and test reactor products. (author)

Estimation of costs for fabrication of pressurized-water reactor fuel

International Nuclear Information System (INIS)

Judkins, R.R.; Olsen, A.R.

1979-01-01

To provide a reference case on which to base cost estimates of the several fuel cycles to be considered, the facility, equipment, and operating requirements for the fabrication of fuel for current-design pressurized-water reactors were examined. From an analysis of these requirements, the capital and operating costs of a plant with a capacity of two metric tons of heavy metal per day (MTHM/day) were estimated. In a cash flow analysis, the lifetime of the plant was assumed to be 20 y, and the income from the sale of nuclear fuel assemblies over this period was equated to the total capital and operating expenses of the plant, including a specified 15% return on investment. In this way a levelized unit price for the fuel was obtained. The effects of inflation were not considered since the purpose of these estimates and the determination of unit price was to permit comparison of different types of fuels. The capital costs of the fuel fabrication plant were estimated at $32 million for the facility--land, site preparation, building--and $34 million for equipment. Annual operating costs including labor, management, materials, and utilities were estimated to be $36.5 million. From these estimates, the unit price for fabricating the fuel for the reference pressurized-water reactor was determined to be $138/kg of heavy metal or $63,600 per fuel assembly

Independent verification of a material balance at a LEU fuel fabrication plant. Program for technical assistance to IAEA safeguards

International Nuclear Information System (INIS)

Sorenson, R.J.; McSweeney, T.I.; Hartman, M.G.; Brouns, R.J.; Stewart, K.B.; Granquist, D.P.

1977-11-01

This report describes the application of methodology for planning an inspection according to the procedures of the International Atomic Energy Agency (IAEA), and an example evaluation of data representative of low-enriched uranium fuel fabrication facilities. Included are the inspection plan test criteria, the inspection sampling plans, the sample data collected during the inspection, acceptance testing of physical inventories with test equipment, material unaccounted for (MUF) evaluation, and quantitative statements of the results and conclusions that could be derived from the inspection. The analysis in this report demonstrates the application of inspection strategies which produce quantitative results. A facility model was used that is representative of large low-enriched uranium fuel fabrication plants with material flows, inventory sizes, and compositions of material representative of operating commercial facilities. The principal objective was to determine and illustrate the degree of assurance against a diversion of special nuclear materials (SNM) that can be achieved by an inspection and the verification of material flows and inventories. This work was performed as part of the USA program for technical assistance to the IAEA. 10 figs, 14 tables

Advanced accountability techniques for breeder fuel fabrication facilities

International Nuclear Information System (INIS)

Bennion, S.I.; Carlson, R.L.; DeMerschman, A.W.; Sheely, W.F.

1978-01-01

The United States Department of Energy (DOE) has assigned the Hanford Engineering Development Laboratory (HEDL), operated by the Westinghouse Hanford Company, the project lead in developing a uniform nuclear materials reporting system for all contractors on the Hanford Reservation. The Hanford Nuclear Inventory System (HANISY) is based upon HEDL's real-time accountability system, originally developed in 1968. The HANISY system will receive accountability data either from entry by process operators at remote terminals or from nondestructive assay instruments connected to the computer network. Nuclear materials will be traced from entry, through processing to final shipment through the use of minicomputer technology. Reports to DOE will be formed directly from the realtime files. In addition, HEDL has established a measurement program that will complement the HANISY system, providing direct interface to the computer files with a minimum of operator intervention. This technology is being developed to support the High Performance Fuels Laboratory (HPFL) which is being designed to assess fuel fabrication techniques for proliferation-resistant fuels

Modalities of exploitation of the AP2 fuel fabrication plant at the FBFC facility of Romans-sur-Isere (INB98)

International Nuclear Information System (INIS)

2001-01-01

This decision from the French authority of nuclear safety (ASN) aims at establishing a normal framework to the effluents management and waste storage activities that are carried out inside the 'south storage shed' of the AP2 fuel fabrication plant of the FBFC facility of Romans-sur-Isere (France). (J.S.)

Subsoil exploration of the estimated building site for nuclear fuel development and fabrication facility

Energy Technology Data Exchange (ETDEWEB)

Song, In Taek [Korea Atomic Energy Research Institute, Taejeon (Korea)

2000-01-01

The objective of this report, as the result of subsoil exploration, is to provide basic design data of structural plan for nuclear fuel development and fabrication facility that is builded on Duckjin 150, Yusong, Taejeon, Korea, and provide basic data for execution of work. The soft rock level of estimated building site is deep(18.0m:BH-1, 20.5m:BH-2, 25.5m:BH-3) and the hard rock level of it is very deep (33.0m:BH-1, 46.0m:BH-2, 34.5m:BH-3) , for structural design, the hard rock shall be the bottom of foundation. 9 figs., 19 tabs. (Author)

Atomization of U3Si2 for research reactor fuel

International Nuclear Information System (INIS)

Kim, C.K.; Kim, K.H.; Lee, C.T.; Kuk, I.H.

1995-01-01

Rotating disk atomization technique is applied to KMRR (Korea Multi-purpose Research Reactor) fuel fabrication. A rotating disk atomizer is designed and manufactured locally and U-4.0 wt. % Si alloy powders are produced. The atomized powders are heat-treated to transform into U 3 Si and the mixture of U 3 Si and Al are extruded to fuel meat. Most of the atomized powders are spherical in shape. The microstructure of the powder is fine due to the rapid solidification. The time required for peritectoid reaction is reduced due to the fine microstructures and the resultant U 3 Si grain size is finer than ever obtained from ingot process. The mechanical properties of the fuel meat are improved: yield strength about 30 %, tensile strength 10% and elongation 250 % increased. (author)

Processing of FRG mixed oxide fuel elements at General Atomic under the US/FRG cooperative agreement for spent fuel elements

International Nuclear Information System (INIS)

Holder, N.D.; Strand, J.B.; Schwarz, F.A.; Tischer, H.E.

1980-11-01

The Federal Republic of Germany (FRG) and the United States (US) are cooperating on certain aspects gas-cooled reactor technology under an umbrella agreement. Under the spent fuel treatment section of the agreement, FRG fuel spheres were recently sent for processing in the Department of Energy sponsored cold pilot plant for High-Temperature Gas-Cooled Reactor (HTGR) fuel processing at General Atomic Company in San Diego, California. The FRG fuel spheres were crushed and burned to recover coated fuel particles. These particles were in turn crushed and burned to recover the fuel-bearing kernels for further treatment for uranium recovery. Successful completion of the tests described in this paper demonstrated the applicability of the US HTGR fuel treatment flowsheet to FRG fuel processing. 10 figures

Introduction to Exxon nuclear fuel fabrication plant

International Nuclear Information System (INIS)

Schneider, R.A.

1985-01-01

The Exxon Nuclear low-enriched uranium fuel fabrication plant in Richland, Washington produces fuel assemblies for both pressurized water and boiling water reactors. The Richland plant was the first US bulk-handling facility selected by the IAEA for inspection under the US-IAEA Safeguards Agreement. The plant was under IAEA inspection from March 1981 through October 1983. This text provides a written description of the plant layout, operation and process. The text also includes a one ton-a-day model (or reference) plant which was adapted from the Exxon Nuclear plant. The Model Plant provides a generic example of a low-enriched uranium (LEU) bulk-handling facility. The Model Plant is used to illustrate in a more quantitative way some of the key safeguards requirements for a bulk-handling facility

Prediction of dose and field mapping around a shielded plutonium fuel fabrication glovebox

International Nuclear Information System (INIS)

Strode, J.N.; Soldat, K.L.; Brackenbush, L.W.

1984-01-01

Westinghouse Hanford Company, as the Department of Energy's (DOE) prime contractor for the operation of the Hanford Engineering Development Laboratory (HEDL), is responsible for the development of the Secure Automated Fabrication (SAF) Line which is to be installed in the recently constructed Fuels and Materials Examination Facility (FMEF). The SAF Line will fabricate mixed-oxide (MOX) fuel pins for the Fast Flux Test Facility (FFTF) at an annual throughput rate of six (6) metric tons (MT) of MOX. The SAF Line will also demonstrate the automated manufacture of fuel pins on a production-scale. This paper describes some of the techniques used to reduce personnel exposure on the SAF Line, as well as the prediction and field mapping of doses from a shielded fuel fabrication glovebox. Tables are also presented from which exposure rate estimates can be made for plutonium recovered from fuels having different isotopic compositions as a result of varied burnup

Regulations concerning the fabricating business of nuclear fuel materials

International Nuclear Information System (INIS)

1977-01-01

As regards an application for permission of an fabricating business of nuclear fuel materials, it should describe the site of the fabricating facilities and the structure and equipments of buildings (fire-resistant, aseismatic, waterproof, ventilating and air-tight structures), etc. The business plan to be attached to the foregoing application should contain 1) scheduled date when the fabricating business starts, 2) scheduled amounts of products classified by the kinds in each business year within 5 years since the business starts, 3) the amount and the procurement plan of funds necessary for the operation, etc. For the permission of change of a fabricating business, an application must be filed. One who wants to obtain the permission of design and construction of fabricating facilities must file an application. One who wants to undergo inspection of the construction of fabricating facilities must file an application in which various items must be written. After such inspection has been done and it is regarded as passable, a certificate of passing inspection will be given. (Rikitake, Y.)

Impact of certain safeguards considerations on fuel-cycle facility design

International Nuclear Information System (INIS)

Darby, J.L.; de Montmollin, J.M.

1979-01-01

Both physical protection and containment/surveillance systems impact plant design and operations. Effective physical protection systems can be systematically designed; work on designing containment/surveillance systems is in progress. Fuel fabrication facility designers need to be cognizant of these safeguards system developments to enable effective implementation of them with as little effect on plant functions as possible. This brief overview provides a general indication of what the impacts of the systems might be, and current thinking on their structure

Status of Research on Pebble Bed HTR Fuel Fabrication Technology in Indonesia

International Nuclear Information System (INIS)

Rachmawati, M.; Sarjono; Ridwan; Langenati, R.

2014-01-01

Research on pebble bed HTR fuel fabrication is conducted in Indonesia. One of the aims is to build a knowledge base on pebble bed HTR fuel element fabrication technology for fuel procurement. The steps of research strategies are firstly to understand the basic design research of TRISO fuel, properties, and requirements, and secondly to understand the TRISO fuel manufacturing technology, which comprises fabrication and quality control, including its facility. Both steps are adopted from research and experiences of the countries with HTR fuel element fabrication technology. From the knowledge gained in the research, an experimental design of the process and a set of prototype process equipment for fabrication are developed, namely kernels production using external gelation process, TRISO coating of the kernel, and pebble compacting. Experiments using the prototypes have been conducted. Characterization of the kernel product, i.e. diameter, sphericity, density and O/U ratio, shows that the kernel product is still not in compliance with the specification requirements. These are deemed to be caused mainly by the selected vibrating system and the viscosity adjustment. Another major cause is the selected NH3 and air feeding method for both NH3 and air layer in the preparation for spherical droplets of liquid. The FB-CVD TRISO coating of the kernel has been experimented but unsuccessful by using an FB-CVD once‐through continuous coating process. For the pebble compacting, the process is still in the early stage of setting-up compaction equipment. This paper summarizes the current status of research on HTR fuel fabrication technology in Indonesia, the proposed process and its equipment setting-up for improvement of the kernel production. The knowledge and lessons learned gained from the research is useful and can be an assistance in planning for fuel development laboratory facilities procurement, formulating User Requirement Document and Bid Invitation Specification for

Modernization of RTC for fabrication of MOX fuel, Vibropac fuel pins and BN-600 FA with weapon grade plutonium

International Nuclear Information System (INIS)

Grachyov, A.F.; Kalygin, V.V.; Skiba, O.V.; Mayorshin, A. A.; Bychkov, A.V.; Kisly, V.A.; Ovsyannikov, Y.F.; Bobrov, D.A.; Mamontov, S.I.; Tsyganov, A.N.; Churutkin, E.I.; Davydov, P.I.; Samosenko, E.A; Shalak, A.R.; Ojima, Hisao

2004-01-01

Since mid 70's RIAR has been performing activities on plutonium involvement in fuel cycle. These activities are considered a stage within the framework of the closed fuel cycle development. Developed at RIAR fuel cycle is based on two technologies: 'dry' process of fuel reprocessing and vibro-packing method for fuel pin fabrication. Due to the available scientific capabilities and a gained experience in operating the technological facilities (ORYOL, SIC) for plutonium (various grade) blending into fuel for fast reactors, RIAR is a participant of the activities aimed at solving these tasks. Under international program RIAR with financial support of JNC (Japan) is modernizing the facility for granulated fuel production, vibro-pac fuel pins and FA fabrication to provide the BN-600 'hybrid' core. In order to provide 'hybrid' core it is necessary to produce (per year): - 1775 kg of granulated MOX-fuel, 6500 fuel pins, 50 fuel assemblies. Potential output of the facility under construction is as follows: - 1800 kg of granulated MOX-fuel per year, 40 fuel pins per shift, 200 FAs for the BN-600 reactor per year. Taking into account domestic and foreign experience in MOX-fuel production, different options were discussed of the equipment layouts in the available premises of chemical technological division of RIAR: - in the shielded manipulator boxes, in the existing hot cells. During construction of the facility in the building under operation the following requirements should be met: - facility must meet all standards and regulations set for nuclear facilities, installation work at the facility must not influence other production programs implemented in the building, engineering supply lines of the facility must be connected to the existing service lines of the building, cost of the activities must not exceed amount of JNC funding. The paper presents results of comparison between two options of the process equipment layout: in boxes and hot cells. This equipment is intended

Options for converting excess plutonium to feed for the MOX fuel fabrication facility

Energy Technology Data Exchange (ETDEWEB)

Watts, Joe A [Los Alamos National Laboratory; Smith, Paul H [Los Alamos National Laboratory; Psaras, John D [Los Alamos National Laboratory; Jarvinen, Gordon D [Los Alamos National Laboratory; Costa, David A [Los Alamos National Laboratory; Joyce, Jr., Edward L [Los Alamos National Laboratory

2009-01-01

The storage and safekeeping of excess plutonium in the United States represents a multibillion-dollar lifecycle cost to the taxpayers and poses challenges to National Security and Nuclear Non-Proliferation. Los Alamos National Laboratory is considering options for converting some portion of the 13 metric tons of excess plutonium that was previously destined for long-term waste disposition into feed for the MOX Fuel Fabrication Facility (MFFF). This approach could reduce storage costs and security ri sks, and produce fuel for nuclear energy at the same time. Over the course of 30 years of weapons related plutonium production, Los Alamos has developed a number of flow sheets aimed at separation and purification of plutonium. Flow sheets for converting metal to oxide and for removing chloride and fluoride from plutonium residues have been developed and withstood the test oftime. This presentation will address some potential options for utilizing processes and infrastructure developed by Defense Programs to transform a large variety of highly impure plutonium into feedstock for the MFFF.

Radiological safety experience in nuclear fuel cycle operations at Bhabha Atomic Research Center, Trombay, Mumbai, India

International Nuclear Information System (INIS)

Pushparaja; Gopalakrishnan, R.K.; Subramaniam, G.

2000-01-01

Activities at Bhabha Atomic Research Centre (BARC), Mumbai, cover nuclear fuel cycle operations based on natural uranium as the fuel. The facilities include: plant for purification and production of nuclear grade uranium metal, fuel fabrication, research reactor operation, fuel reprocessing and radioactive waste management in each stage. Comprehensive radiation protection programmes for assessment and monitoring of radiological impact of these operations, both in occupational and public environment, have been operating in BARC since beginning. These programmes, based on the 1990 ICRP Recommendations as prescribed by national regulatory body, the Atomic Energy Regulatory Board (AERB), are being successfully implemented by the Health, Safety and Environment Group, BARC. Radiation Hazards Control Units attached to the nuclear fuel cycle facilities provide radiation safety surveillance to the various operations. The radiation monitoring programme consists of measurement and control of external exposures by thermoluminescent dosimeters (TLDs), hand-held and installed instruments, and internal exposures by bioassay and direct whole body counting using shadow shield counter for beta gamma emitters and phoswich detector based system for plutonium. In addition, an environmental monitoring programme is in place to assess public exposures resulting from the operation of these facilities. The programme involves analysis of various matrices in the environment such as bay water, salt, fish, sediment and computation of resulting public exposures. Based on the operating experience in these plants, improved educating and training programmes for plant operators, have been designed. This, together with the application of new technologies have brought down individual as well as average doses of occupational workers. The environmental releases remain a small fraction of the authorised limits. The operating health physics experience in some of these facilities is discussed in this paper

An Approach to Safeguards by Design (SBD) for Fuel Cycle Facilities

International Nuclear Information System (INIS)

Sankaran Nair, P.; Gangotra, S.; Karanam, R.

2015-01-01

Implementation of safeguards in bulk handling facilities such as fuel fabrication facilities and reprocessing facilities are a challenging task. This is attributed to the nuclear material present in the facility in the form of powder, pellet, green pellet, solution and gaseous. Additionally material hold up, material unaccounted for (MUF) and the operations carried out round the clock add to the difficulties in implementing safeguards. In facilities already designed or commissioned or operational, implementation of safeguards measures are relatively difficult. The authors have studied a number of measures which can be adopted at the design stage itself. Safeguard By Design (SBD) measures can help in more effective implementation of safeguards, reduction of cost and reduction in radiological dose to the installation personnel. The SBD measures in the power reactors are comparatively easier to implement than in the fuel fabrication plants, since reactors are item counting facilities while the fuel fabrication plants are bulk handling type of facilities and involves much rigorous nuclear material accounting methodology. The safeguards measures include technical measures like dynamic nuclear material accounting, near real time monitoring, remote monitoring, use of automation, facility imagery, Radio Frequency Identification (RFID) tagging, reduction of MUF in bulk handling facilities etc. These measures have been studied in the context of bulk handling facilities and presented in this paper. Incorporation of these measures at the design stage (SBD) is expected to improve the efficiency of safeguardability in such bulk handling and item counting facilities and proliferation resistance of nuclear material handled in such facilities. (author)

A review on the development of the MOX fuel fabrication technology

Energy Technology Data Exchange (ETDEWEB)

Kim, See Hyung; Lee, Yung Woo; Sohn, Dong Sung; Yang, Myung Seung; Bae, Kee Kwang; Nah, Sang Hoh; Kim, Han Soo; Lee, Jung Won; Kim, Bong Koo; Song, Keun Woo [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1995-07-01

Development of the Mixed Oxide(MOX) fuel fabrication technology was reviewed in this study. Firstly, the feasibility of Pu utilization for nuclear fuel was analyzed by comparison of nuclear characteristics between U and Pu. Secondly, the feature and problem of processes developed so far was revealed and analyzed by reviewing each process in terms of technical difficulties and in connection with the pellet characteristics. Also, fabrication facilities currently existing were analyzed to understand particularities and circumstances in view of Pu handling, and finally, in-reactor behaviors of MOX fuel was compared with those of U fuel to understand how the Pu has an effect on fuel was compared with those of U fuel to understand how the Pu has an effect on fuel pellet structure and fuel rod. 73 figs., 15 tabs., 58 refs. (Author).

Licensed fuel facility status report. Inventory difference data, January-June 1982

International Nuclear Information System (INIS)

1983-02-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

The cascad spent fuel dry storage facility

International Nuclear Information System (INIS)

Guay, P.; Bonnet, C.

1991-01-01

France has a wide variety of experimental spent fuels different from LWR spent fuel discharged from commercial reactors. Reprocessing such fuels would thus require the development and construction of special facilities. The French Atomic Energy Commission (CEA) has consequently opted for long-term interim storage of these spent fuels over a period of 50 years. Comparative studies of different storage concepts have been conducted on the basis of safety (mainly containment barriers and cooling), economic, modular design and operating flexibility criteria. These studies have shown that dry storage in a concrete vault cooled by natural convection is the best solution. A research and development program including theoretical investigations and mock-up tests confirmed the feasibility of cooling by natural convection and the validity of design rules applied for fuel storage. A facility called CASCAD was built at the CEA's Cadarache Nuclear Research Center, where it has been operational since mid-1990. This paper describes the CASCAD facility and indicates how its concept can be applied to storage of LWR fuel assemblies

Fuel-cycle facilities: preliminary safety and environmental information document. Volume VII

Energy Technology Data Exchange (ETDEWEB)

1980-01-01

Information is presented concerning the mining and milling of uranium and thorium; uranium hexafluoride conversion; enrichment; fuel fabrication; reprocessing; storage options; waste disposal options; transportation; heavy-water-production facilities; and international fuel service centers.

Fuel-cycle facilities: preliminary safety and environmental information document. Volume VII

International Nuclear Information System (INIS)

1980-01-01

Information is presented concerning the mining and milling of uranium and thorium; uranium hexafluoride conversion; enrichment; fuel fabrication; reprocessing; storage options; waste disposal options; transportation; heavy-water-production facilities; and international fuel service centers

Role of non-destructive examinations in leak testing of glove boxes for industrial scale plutonium handling at nuclear fuel fabrication facility along with case study

International Nuclear Information System (INIS)

Aher, Sachin

2015-01-01

Non Destructive Examinations has the prominent role at Nuclear Fuel Fabrication Facilities. Specifically NDE has contributed at utmost stratum in Leak Testing of Glove Boxes and qualifying them as a Class-I confinement for safe Plutonium handling at industrial scale. Advanced Fuel Fabrication Facility, BARC, Tarapur is engaged in fabrication of Plutonium based MOX (PuO 2 , DDUO 2 ) fuel with different enrichments for first core of PFBR reactor. Alpha- Leak Tight Glove Boxes along with HEPA Filters and dynamic ventilation form the promising engineering system for safe and reliable handling of plutonium bearing materials considering the radiotoxicity and risk associated with handling of plutonium. Leak Testing of Glove Boxes which involves the leak detection, leak rectification and leak quantifications is major challenging task. To accomplish this challenge, various Non Destructive Testing methods have assisted in promising way to achieve the stringent leak rate criterion for commissioning of Glove Box facilities for plutonium handling. This paper highlights the Role of various NDE techniques like Soap Solution Test, Argon Sniffer Test, Pressure Drop/Rise Test etc. in Glove Box Leak Testing along with procedure and methodology for effective rectification of leakage points. A Flow Chart consisting of Glove Box leak testing procedure starting from preliminary stage up to qualification stage along with a case study and observations are discussed in this paper. (author)

Assesment On The Possibility To Modify Fabrication Equipment For Fabrication Of HWR And LWR Fuel Elements

International Nuclear Information System (INIS)

Tri-Yulianto

1996-01-01

Based on TOR BATAN for PELITA VI. On of BATAN program in the fuel element production technology section is the acquisition of the fuel element fabrication technology for research reactor as well as power reactor. The acquisition can be achieved using different strategies, e.g. by utilizing the facility owned for research and development of the technology desired or by transferring the technology directly from the source. With regards to the above, PEBN through its facility in BEBE has started the acquisition of the fuel element fabrication technology for power reactor by developing the existing equipment initially designed to fabricate HWR Cinere fuel element. The development, by way of modifying the equipment, is intended for the production of HWR (Candu) and LWR (PWR and BWR) fuel elements. To achieve above objective, at the early stage of activity, an assesment on the fabrication equipment for pelletizing, component production and assembly. The assesment was made by comparing the shape and the size of the existing fuel element with those used in the operating reactors such as Candu reactors, PWR and BWR. Equipment having the potential to be modified for the production of HWR fuel elements are as followed: For the pelletizing equipment, the punch and dies can be used of the pressing machine for making green pellet can be modified so that different sizes of punch and dies can be used, depending upon the size of the HWR and LWR pellets. The equipment for component production has good potential for modification to produce the HWR Candu fuel element, which has similar shape and size with those of the existing fuel element, while the possibility of producing the LWR fuel element component is small because only a limited number of the required component can be made with the existing equipment. The assembly equipment has similar situation whit that of the component production, that is, to assemble the HWR fuel element modification of few assembly units very probable

MOX fuel fabrication: Technical and industrial developments

International Nuclear Information System (INIS)

Lebastard, G.; Bairiot, H.

1990-01-01

The plutonium available in the near future is generally estimated rather precisely on the basis of the reprocessing contracts and the performance of the reprocessing plants. A few years ago, decision makers were convinced that a significant share of this fissile material would be used as the feed material for fast breeder reactors (FBRs) or other advanced reactors. The facts today are that large reprocessing plants are coming into commercial operations: UP3 and soon UP2-800 and THORP, but that FBR deployment is delayed worldwide. As a consequence, large quantities of plutonium will be recycled in light water reactors as mixed oxide (MOX) fuels. MOX fuel technology has been properly demonstrated in the past 25 years. All specific problems have been addressed, efficient fabrication processes and engineering background have been implemented to a level of maturity which makes MOX fuel behaving as well as Uranium fuel. The paper concentrates on todays MOX fabrication expertise and presents the technical and industrial developments prepared by the MOX fuel fabrication industry for this last decade of the century

Validating Westinghouse atom 16 x 16 and 18 x 18 PWR fuel performance

International Nuclear Information System (INIS)

Andersson, S.; Gustafson, J.; Jourdain, P.; Lindstroem, L.; Hallstadius, L.; Hofling, C.G.

2001-01-01

Westinghouse Atom designs and fabricates PWR fuel for all major European fuel types: 17 x 17 standard (12 ft) and 17 x 17 XL (14 ft) for Westinghouse type PWRs, and 16 x 16 and 18 x 18 fuel for Siemens type PWRs. The W Atom PWR fuel designs are based on the extensive Westinghouse CE PWR fuel experience from combustion engineering type PWRs. The W atom designs utilise basic design features from the W CE fuel tradition, such as all-Zircaloy mid grids and the proven ( 6 rod years) Guardian TM debris catcher, which is integrated in the bottom Inconel grid. Several new features have been developed to meet with stringent European requirements originating from requirements on very high burnup, in combination with low-leakage core operating strategies and high coolant temperatures. The overall reliability of the Westinghouse Atom PWR fuel is very high; no fuel failure has been detected since 1997. (orig.)

Fabrication and operational experience with the interim storage cask

International Nuclear Information System (INIS)

Scott, P.L.

1998-01-01

This paper discusses the fabrication and operational experience of the Interim Storage Cask (ISC). The ISC is a dry storage cask which is used to safely store a Core Component Container (CCC) containing up to seven Fast Flux Test Facility (FFTF) spent fuel assemblies at the US Department of Energy's Hanford Site. Under contract to B and W Hanford Company (BWHC), General Atomics (GA) designed and fabricated thirty ISC casks which BWHC is remotely loading at the FFTF facility. BWHC designed and fabricated the CCCS. As of December 1997, thirty ISCs have been fabricated, of which eighteen have been loaded and moved to a storage site adjacent to the FFTF facility. Fabrication consisted of three sets of casks. The first unit was completed and acceptance tested before any other units were fabricated. After the first unit passed all acceptance tests, nine more units were fabricated in the first production run. Before those nine units were completed, GA began a production run of twenty more units. The paper provides an overview of the cask design and discusses the problems encountered in fabrication, their resolution, and changes made in the fabrication processes to improve the quality of the casks. The paper also discusses the loading process and operational experiences with loading and handling of the casks. Information on loading times, worker dose exposure, and total dose for loading are presented

Fabrication of Metallic Fuel Slugs for Irradiation Experiments in Fast Breeder Test Reactor

International Nuclear Information System (INIS)

Saify, M.T.; Jha, S.K.; Abdulla, K.K.; Kumar, Arun; Prasad, G.J.

2013-01-01

Advantages of Metallic fuels for future FBR: → High heavy metal atom density; → Higher thermal conductivity at room temperature that increases with temperature; → Metal fuels can be relatively easily fabricated with close dimensional tolerances; → They have excellent compatibility with liquid metal coolants

Implementation of safeguards at the Ulba Joint Stock Company, Fuel Fabrication Plant, UST-Kamenogorsk, Kazakstan

International Nuclear Information System (INIS)

Barham, M.; Sprinkle, J.; Kuznetsov, B.; Andosov, V.; Grabelnikov, K.

1996-01-01

The Ulba Joint Stock Company Fuel Fabrication Plant (ULBA) produces VVER and RMBK fuel pellets. The facility has an annual capacity in excess of 1,000 metric tons with the pellets sold primarily to facilities in Russia for loading into rods and the production of fuel assemblies. The facility is part of a four plant complex at Ust-Kamenogorsk, Kazakstan. The Department of Energy (DOE) support for the enhancement of the facility Material Protection, Control and Accounting (MPC and A) programs started with the initial site survey in September 1994. During 1994 a two-person team for the US provided on-site assistance as part of the facility preparation for the initial physical inventory used to determine the quantities present for the declaration statement by the Republic of Kazakstan to the International Atomic Energy Agency (IAEA). The DOE support program has been funded primarily through the Nunn-Lugar Cooperative Threat Reduction Program. The management at the ULBA facility has demonstrated a commitment to developing a comprehensive Material Control and Accounting (MC and A) Program and has assigned staff and resources to the MC and A program. The facility has developed the structure and framework for the MC and A system and has developed procedures in several key MC and A areas. Initially the facility staff had a limited understanding of the purposes of a MC and A program but, through the continuing work with the DOE technical Team, there are a large number of staff throughout the facility who understand MC and A requirements and are committed to implementation of the MC and A system

Fabrication of PWR fuel assembly and CANDU fuel bundle

International Nuclear Information System (INIS)

Lee, G.S.; Suh, K.S.; Chang, H.I.; Chung, S.H.

1980-01-01

For the project of localization of nuclear fuel fabrication, the R and D to establish the fabrication technology of CANDU fuel bundle as well as PWR fuel assembly was carried out. The suitable boss height and the prober Beryllium coating thickness to get good brazing condition of appendage were studied in the fabrication process of CANDU fuel rod. Basic Studies on CANLUB coating method also were performed. Problems in each fabrication process step and process flow between steps were reviewed and modified. The welding conditions for top and bottom nozzles, guide tube, seal and thimble screw pin were established in the fabrication processes of PWR fuel assembly. Additionally, some researches for a part of PWR grid brazing problems are also carried out

Regulatory cross-cutting topics for fuel cycle facilities.

Energy Technology Data Exchange (ETDEWEB)

Denman, Matthew R.; Brown, Jason; Goldmann, Andrew Scott; Louie, David

2013-10-01

This report overviews crosscutting regulatory topics for nuclear fuel cycle facilities for use in the Fuel Cycle Research & Development Nuclear Fuel Cycle Evaluation and Screening study. In particular, the regulatory infrastructure and analysis capability is assessed for the following topical areas: Fire Regulations (i.e., how applicable are current Nuclear Regulatory Commission (NRC) and/or International Atomic Energy Agency (IAEA) fire regulations to advance fuel cycle facilities) Consequence Assessment (i.e., how applicable are current radionuclide transportation tools to support risk-informed regulations and Level 2 and/or 3 PRA) While not addressed in detail, the following regulatory topic is also discussed: Integrated Security, Safeguard and Safety Requirement (i.e., how applicable are current Nuclear Regulatory Commission (NRC) regulations to future fuel cycle facilities which will likely be required to balance the sometimes conflicting Material Accountability, Security, and Safety requirements.)

Radiological safety aspects in the fabrication of mixed oxide fuel elements. [Derived working limits in air and water for plutonium, enriched uranium and their mixture

Energy Technology Data Exchange (ETDEWEB)

Krishnamurthi, T.N.; Janardhanan, S.; Soman, S.D. (Bhabha Atomic Research Centre, Bombay (India). Health Physics Div.)

The problems of radiological safety in the fabrication of (U, Pu)O/sub 2/ fuel assemblies for fast reactors utilising high exposure plutonium are discussed. Derived working limits for plutonium as a function of the burn-up of RAPS (Rajasthan Atomic Power Station) fuel, external gamma and neutron exposures from feed product batches, finished fuel pins and assemblies are presented. Shielding requirements for the various glove box operations are also indicated. In general, high exposure plutonium handling calls for remote fabrication and automation at various stages would play a key role in minimising exposures to personnel in a large production plant.

Licensed-fuel-facility status report: inventory difference data, July 1981-December 1981

International Nuclear Information System (INIS)

1982-10-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report: Inventory difference data, January 1986-June 1986

International Nuclear Information System (INIS)

1987-02-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report: Inventory difference data, January 1987-June 1987

International Nuclear Information System (INIS)

1988-03-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report: Inventory difference data, July 1987-December 1987

International Nuclear Information System (INIS)

1988-09-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Design and fuel fabrication processes for the AC-3 mixed-carbide irradiation test

International Nuclear Information System (INIS)

Latimer, T.W.; Chidester, K.M.; Stratton, R.W.; Ledergerber, G.; Ingold, F.

1992-01-01

The AC-3 test was a cooperative U.S./Swiss irradiation test of 91 wire-wrapped helium-bonded U-20% Pu carbide fuel pins irradiated to 8.3 at % peak burnup in the Fast Flux Test Facility. The test consisted of 25 pins that contained spherepac fuel fabricated by the Paul Scherrer Institute (PSI) and 66 pins that contained pelletized fuel fabricated by the Los Alamos National Laboratory. Design of AC-3 by LANL and PSI was begun in 1981, the fuel pins were fabricated from 1983 to 1985, and the test was irradiated from 1986 to 1988. The principal objective of the AC-3 test was to compare the irradiation performance of mixed-carbide fuel pins that contained either pelletized or sphere-pac fuel at prototypic fluence and burnup levels for a fast breeder reactor

Radiation exposure of employees in nuclear fuel facilities in fiscal 1982

International Nuclear Information System (INIS)

1984-01-01

The enterprises of nuclear fuel refining, fabrication, reprocessing and usage are obligated by law to keep the radiation exposure dose of the employees below the permissible level. The radiation exposure dose in the respective enterprises in the fiscal year 1982 is summarized in a table as follows: radiation exposure dose distribution, the number of employees, total exposure dose, and average dose. The radiation exposure dose was all well below the permissible level. The enterprises covered were one refining (Power Reactor and Nuclear Fuel Development Corporation), five fabrication (Mitsubishi Nuclear Fuel Co., Ltd., etc.), one reprocessing (Power Reactor and Nuclear Fuel Development Corporation), and ten usage (Power Reactor and Nuclear Fuel Development Corporation, Japan Atomic Energy Research Institute, etc.). (Mori, K.)

Radiation exposure of personnel in nuclear fuel facilities in fiscal 1981

International Nuclear Information System (INIS)

1983-01-01

The owners of refining enterprises, fabrication enterprises and reprocessing enterprises and users are obligated by the law to keep the radiation exposure dose of personnel below the permissible level. In fiscal 1981 (from April, 1981, to March, 1982), the personnel exposure was far below this level. Exposure dose distribution, total exposure dose and average in the fiscal year are given for the personnel of the following enterprises and other personnel, respectively: refining enterprise - Power Reactor and Nuclear Fuel Development Corporation; fabrication enterprises - Mitsubishi Nuclear Fuel Co., Ltd., and four others; reprocessing enterprise - Power Reactor and Nuclear Fuel Development Corporation; users - Power Reactor and Nuclear Fuel Development Corporation, Japan Atomic Energy Research Institute, and four others. (Mori, K.)

Comparison for thorium fuel cycle facilities of two different capacities for implementation of safeguards

International Nuclear Information System (INIS)

Gangotra, Suresh; Grover, R.B.; Ramakumar, K.L.

2013-01-01

Highlights: • Facilities for implementation of safeguards for thorium fuel cycle have been compared. • Two concepts have been compared. • In one concept, the facilities are designed in hub and spoke concept. • In second concept the facilities are designed as self-contained concept. • The comparison is done on a number of factors, which affect safeguardability and proliferation resistance. -- Abstract: Thorium based nuclear fuel cycle has many attractive features, its inherent proliferation resistance being one of them. This is due to the presence of high energy gamma emitting daughter products of U 232 associated with U 233 . This high energy gamma radiation also poses challenges in nuclear material accounting. A typical thorium fuel cycle facility has a number of plants including a fuel fabrication plant for initial and equilibrium core, a reprocessed U 233 fuel fabrication plant, a reprocessing plant, a fuel assembly/disassembly plant and associated waste handling and management plants. A thorium fuel cycle facility can be set up to serve reactors at a site. Alternatively, one can follow a hub and spoke approach with a large thorium fuel cycle facility acting as a hub, catering to the requirements of reactors at several sites as spokes. These two concepts have their respective merits and shortcomings in terms of engineering and economics. The present paper is aimed at comparing the merits and challenges for implementation of safeguards on the two concepts viz. a large fuel cycle hub catering to reactors at several sites versus a small fuel cycle facility dedicated to reactors at a single site

Comparison for thorium fuel cycle facilities of two different capacities for implementation of safeguards

Energy Technology Data Exchange (ETDEWEB)

Gangotra, Suresh, E-mail: sgangotra@yahoo.co.in; Grover, R.B.; Ramakumar, K.L.

2013-09-15

Highlights: • Facilities for implementation of safeguards for thorium fuel cycle have been compared. • Two concepts have been compared. • In one concept, the facilities are designed in hub and spoke concept. • In second concept the facilities are designed as self-contained concept. • The comparison is done on a number of factors, which affect safeguardability and proliferation resistance. -- Abstract: Thorium based nuclear fuel cycle has many attractive features, its inherent proliferation resistance being one of them. This is due to the presence of high energy gamma emitting daughter products of U{sup 232} associated with U{sup 233}. This high energy gamma radiation also poses challenges in nuclear material accounting. A typical thorium fuel cycle facility has a number of plants including a fuel fabrication plant for initial and equilibrium core, a reprocessed U{sup 233} fuel fabrication plant, a reprocessing plant, a fuel assembly/disassembly plant and associated waste handling and management plants. A thorium fuel cycle facility can be set up to serve reactors at a site. Alternatively, one can follow a hub and spoke approach with a large thorium fuel cycle facility acting as a hub, catering to the requirements of reactors at several sites as spokes. These two concepts have their respective merits and shortcomings in terms of engineering and economics. The present paper is aimed at comparing the merits and challenges for implementation of safeguards on the two concepts viz. a large fuel cycle hub catering to reactors at several sites versus a small fuel cycle facility dedicated to reactors at a single site.

Radiation protection and environmental surveillance programme in and around Nuclear Fuel Cycle Facilities in India

International Nuclear Information System (INIS)

Tripathi, R.M.

2018-01-01

Radiation safety is an integral part of the operation of the Indian nuclear fuel cycle facilities and safety culture has been inculcated in all the spheres of its operation. Nuclear fuel cycle comprises of mineral exploration, mining, ore processing, fuel fabrication, power plants, reprocessing, waste management and accelerator facilities. Health Physics Division of BARC is entrusted with the responsibility of radiation protection and environmental surveillance in all the nuclear fuel cycle facilities

Interpretation of bioassay data from nuclear fuel fabrication workers

International Nuclear Information System (INIS)

Melo, D.; Xavier, M.

2005-01-01

Full text: In nuclear fuel fabrication facilities, workers are exposed to different compounds of enriched uranium. Although in this kind of facility the main route of intake is inhalation, ingestion may occur in some situations. The interpretation of the bioassay data is very complex, since it is necessary taking into account all the different parameters, which is a big challenge. Due to the high cost of the individual monitoring programme for internal dose assessment in the routine monitoring programmes, usually only one type of measurement is assigned. In complex situations like the one described in this paper, where several parameters can compromise the accuracy of the bioassay interpretation it is need to have a combination of techniques to evaluate the internal dose. According to ICRP 78 (1997), the general order of preference in terms of accuracy of interpretation is: body activity measurement, excreta analysis and personal air sampling. Results of monitoring of working environment may provide information that assists in interpretation on particle size, chemical form and solubility, time of intake. A group of seventeen workers from controlled area of the fuel fabrication facility was selected to evaluate the internal dose using all different available techniques during a certain period. The workers were monitored for determination of uranium content in the daily urinary and faecal excretion (collected over a period of 3 consecutive days), chest counting and personal air sampling. The results have shown that at least two types of sensitivity techniques must be used, since there are some sources of uncertainties on the bioassay interpretation, like mixture of uranium compounds intake and different routes of intake. The combination of urine and faeces analysis has shown to be the more appropriate methodology for assessing internal dose in this situation. (author)

Safety aspects of LWR fuel reprocessing and mixed oxide fuel fabrication plants

International Nuclear Information System (INIS)

Fischer, M.; Leichsenring, C.H.; Herrmann, G.W.; Schueller, W.; Hagenberg, W.; Stoll, W.

1977-01-01

ozon in the cryogenic system to remove krypton 85. Therefore, the off-gas processing and cleanup systems receive particular attention with respect to safety of nuclear fuel cycle facilities. The consequences of credible accidents in mixed oxide fuel fabrication plants, i.e. for instance criticality, explosions, leaks in glove boxes or Pu-nitrate tanks are considered. It is shown that credible accidents can be controlled and release of radioactive contaminants can be minimized by the combination of multiple physical barriers with graduated underpressure, corresponding off-gas systems and process safety systems

Alteration in fuel processing at Tokai Works of Mitsubishi Nuclear Fuel Co., Ltd

International Nuclear Information System (INIS)

1977-01-01

The report of the Committee on Examination of Nuclear Fuel Safety to the Atomic Energy Commission of Japan concerning the alteration is given, which is attached to the reply from the commission to the prime minister, and its safety was confirmed. The alterations are installation of the storage for transport containers containing fuel assemblies, construction of radiation control and other buildings; and improvement and installation of the facilities for chemical-processing, pellet fabrication, fuel assembling, and storage. (Mori, K.)

Safeguards implementation at US facilities during 1986 and 1987

International Nuclear Information System (INIS)

Wredberg, L.

1987-01-01

Safeguards procedures were implemented at three nuclear facilities in the United States during 1986 and 1987, namely, the Westinghouse fuel fabrication plant in Columbia, South Carolina; the Salem No. 1 light water reactor (LWR) in New Jersey; and the Turkey Point No. 4 LWR in Florida. These three facilities have been under International Atomic Energy Agency (IAEA) safeguards since early 1986 in accordance with the voluntary offer agreement between the IAEA and the United States, which went into force in 1980. Because of limited manpower and budget resources allocated to safeguards in nuclear weapon states, only a limited number of facilities can be under IAEA safeguards inspections at a time. Facilities are, therefore, subject to inspection only during a 2-yr period in the case of the United States. After that period other facilities are selected for another 2-yr period from the list of facilities subject to safeguards under the agreement. The facilities have been selected so that they form a fuel cycle, i.e., the inspected reactors are fueled with fuel assemblies manufactured by the inspected fabrication plant. The IAEA applies full scope safeguards at the selected facilities based upon established implementation practice for the facility types

Inquiry relating to safety due to modification of usage of nuclear fuel material (establishment of waste safety testing facility) in Tokai Laboratory, Japan Atomic Energy Research Institute

International Nuclear Information System (INIS)

1979-01-01

Application was made to the director of the Science and Technology Agency (STA) for the license relating to the modification of usage of nuclear fuel material (the establishment of waste safety testing facility) from the director of the Japan Atomic Energy Research Institute on November 30, 1978. After passing through the safety evaluation in the Nuclear Safety Bureau of STA, inquiry was conducted to the head of the Atomic Energy Safety Commission (AESC) on June 6, 1979, from the director of the STA. The head of AESC directed to conduct the safety examination to the head of the Nuclear Fuel Safety Examination Specialist Committee on June 7, 1979. The content of the modification of usage of nuclear fuel material is the establishment of waste safety testing facility to study and test the safety relating to the treatment and disposal of high level radioactive liquid wastes due to the reprocessing of spent fuel. As for the results of the safety examination, the siting of the waste safety testing facility which is located in the Tokai Laboratory, Japan Atomic Energy Research Institute (JAERI), and the test plan of the glass solidification of high level radioactive liquid are presented as the outline of the study plan. The building, main equipments including six cells, the isolation room and the glove box, the storage, and the disposal facilities for gas, liquid and solid wastes are explained as the outline of the facilities. Concerning the items from the viewpoint of safety, aseismatic design, slightly vacuum operation, shielding, decay heat removal, fire protection, explosion protection, criticality management, radiation management and environmental effect were evaluated, and the safety was confirmed. (Nakai, Y.)

Radiation protection at nuclear fuel cycle facilities

International Nuclear Information System (INIS)

Endo, K.; Momose, T.; Furuta, S.

2011-01-01

Radiation protection methodologies concerning individual monitoring, workplace monitoring and environmental monitoring in nuclear fuel facilities have been developed and applied to facilities in the Nuclear Fuel Cycle Engineering Laboratories (NCL) of Japan Atomic Energy Agency (JAEA) for over 40 y. External exposure to photon, beta ray and neutron and internal exposure to alpha emitter are important issues for radiation protection at these facilities. Monitoring of airborne and surface contamination by alpha and beta/photon emitters at workplace is also essential to avoid internal exposure. A critical accident alarm system developed by JAEA has been proved through application at the facilities for a long time. A centralised area monitoring system is effective for emergency situations. Air and liquid effluents from facilities are monitored by continuous monitors or sampling methods to comply with regulations. Effluent monitoring has been carried out for 40 y to assess the radiological impacts on the public and the environment due to plant operation. (authors)

Management of experimental and exotic fuels by Atomic Energy of Canada Ltd

International Nuclear Information System (INIS)

Doyle, J.R.

1999-01-01

Atomic Energy of Canada (AECL) has been engaged in nuclear research and development at its Chalk River Laboratories since the 1940's. During this time, a wide variety of irradiated research reactor and experimental fuels have been stored in a variety of storage facilities. Some of these fuels are of unique composition and configuration, and some fuels have been degraded as a result of research activities. In preparing decommissioning plans for these storage facilities, AECL has developed a strategy that identifies how each type of fuel will be dispositioned in the future. The goal of this strategy is to ensure that the fuels are maintained in a safe stable state until a repository for these fuels becomes available. This paper describes the current storage facilities, options considered for long-term fuel management, and the strategy selected to manage these fuels. (author)

Hybrid pellets: an improved concept for fabrication of nuclear fuel

International Nuclear Information System (INIS)

Matthews, R.B.; Hart, P.E.

1979-09-01

The feasibility of fabricating fuel pellets using gel-derived microspheres as press feed was evaluated. By using gel-derived microspheres as press feed, the potential exists for eliminating dusty operations like milling, slugging, and granulation, from the pelleting process. The free-flowing character of the spheres should also result in limited dust generation during powder transport and pressing operations. The results of this study clearly demonstrate that fuel pellets can be successfully fabricated on a laboratory scale using UO 2 gel microspheres as press feed. Under moderate sintering conditions, 1,500 0 C for 4 h in Ar-4% H 2 , UO 2 pellets with densities up to 96% TD were fabricated. A range of pellet microstructures and densities were achieved depending on sphere forming and calcining conditions. Based on these results, a set of necessary sphere properties are suggested: O/U less than 2.20, crystallite size less than 500 A, specific surface area greater than 8 m 2 /g, and sphere size 200 and 400 μm. Preliminary attempts to fabricate ThO 2 and ThO 2 -UO 2 pellets using microspheres were unsuccessful because the requisite sphere properties were not achieved. Areas requiring additional development include: demonstration of the process on scaled-up equipment suitable for use in a remote fuel fabrication facility and evaluation of the irradiation performance of pellet fuels from gel-spheres

Fabrication of the instrumented fuel rods for the 3-Pin Fuel Test Loop at HANARO

International Nuclear Information System (INIS)

Sohn, Jae Min; Park, Sung Jae; Shin, Yoon Tag; Lee, Jong Min; Ahn, Sung Ho; Kim, Soo Sung; Kim, Bong Goo; Kim, Young Ki; Lee, Ki Hong; Kim, Kwan Hyun

2008-09-01

The 3-Pin Fuel Test Loop(hereinafter referred to as the '3-Pin FTL') facility has been installed at HANARO(High-flux Advanced Neutron Application Reactor) and the 3-Pin FTL is under a test operation. The purpose of this report is to fabricate the instrumented fuel rods for the 3-Pin FTL. The fabrication of these fuel rods was based on experiences and technologies of the instrumented fuel rods for an irradiation fuel capsule. The three instrumented fuel rods of the 3-Pin FTL have been designed. The one fuel rod(180 .deg. ) was designed to measure the centerline temperature of the nuclear fuels and the internal pressure of the fuel rod, and others(60 .deg. and 300 .deg. ) were designed to measure the centerline temperature of the fuel pellets. The claddings were made of the reference material 1 and 2 and new material 1 and 2. And nuclear fuel was used UO 2 (2.0w/o) pellet type with large grain and standard grain. The major procedures of fabrication are followings: (1) the assembling and weld of fuel rods with the pellet mockups and the sensor mockups for the qualification tests, (2) the qualification tests(dimension measurements, tensile tests, metallography examinations and helium leak tests) of weld, (3) the assembling and weld of instrumented fuel rods with the nuclear pellets and the sensors for the irradiation test, and (4) the qualification tests(the helium leak test, the dimensional measurement, electric resistance measurements of sensors) of test fuel rods. Satisfactory results were obtained for all the qualification tests of the instrumented fuel rods for the 3-Pin FTL. Therefore the three instrumented fuel rods for the 3-Pin FTL have been fabricated successfully. These will be installed in the In-Pile Section of 3-Pin FTL. And the irradiation test of these fuel rods is planned from the early next year for about 3 years at HANARO

Criticality Calculations for a Typical Nuclear Fuel Fabrication Plant with Low Enriched Uranium

International Nuclear Information System (INIS)

Elsayed, Hade; Nagy, Mohamed; Agamy, Said; Shaat, Mohmaed

2013-01-01

The operations with the fissile materials such as U 235 introduce the risk of a criticality accident that may be lethal to nearby personnel and can lead the facility to shutdown. Therefore, the prevention of a nuclear criticality accident should play a major role in the design of a nuclear facility. The objectives of criticality safety are to prevent a self-sustained nuclear chain reaction and to minimize the consequences. Sixty criticality accidents were occurred in the world. These are accidents divided into two categories, 22 accidents occurred in process facilities and 38 accidents occurred during critical experiments or operations with research reactor. About 21 criticality accidents including Japan Nuclear Fuel Conversion Co. (JCO) accident took place with fuel solution or slurry and only one accident occurred with metal fuel. In this study the nuclear criticality calculations have been performed for a typical nuclear fuel fabrication plant producing nuclear fuel elements for nuclear research reactors with low enriched uranium up to 20%. The calculations were performed for both normal and abnormal operation conditions. The effective multiplication factor (k eff ) during the nuclear fuel fabrication process (Uranium hexafluoride - Ammonium Diuranate conversion process) was determined. Several accident scenarios were postulated and the criticalities of these accidents were evaluated. The computer code MCNP-4B which based on Monte Carlo method was used to calculate neutron multiplication factor. The criticality calculations Monte Carlo method was used to calculate neutron multiplication factor. The criticality calculations were performed for the cases of, change of moderator to fuel ratio, solution density and concentration of the solute in order to prevent or mitigate criticality accidents during the nuclear fuel fabrication process. The calculation results are analyzed and discussed

Fabrication of Uranium Oxycarbide Kernels for HTR Fuel

International Nuclear Information System (INIS)

Barnes, Charles; Richardson, Clay; Nagley, Scott; Hunn, John; Shaber, Eric

2010-01-01

Babcock and Wilcox (B and W) has been producing high quality uranium oxycarbide (UCO) kernels for Advanced Gas Reactor (AGR) fuel tests at the Idaho National Laboratory. In 2005, 350-(micro)m, 19.7% 235U-enriched UCO kernels were produced for the AGR-1 test fuel. Following coating of these kernels and forming the coated-particles into compacts, this fuel was irradiated in the Advanced Test Reactor (ATR) from December 2006 until November 2009. B and W produced 425-(micro)m, 14% enriched UCO kernels in 2008, and these kernels were used to produce fuel for the AGR-2 experiment that was inserted in ATR in 2010. B and W also produced 500-(micro)m, 9.6% enriched UO2 kernels for the AGR-2 experiments. Kernels of the same size and enrichment as AGR-1 were also produced for the AGR-3/4 experiment. In addition to fabricating enriched UCO and UO2 kernels, B and W has produced more than 100 kg of natural uranium UCO kernels which are being used in coating development tests. Successive lots of kernels have demonstrated consistent high quality and also allowed for fabrication process improvements. Improvements in kernel forming were made subsequent to AGR-1 kernel production. Following fabrication of AGR-2 kernels, incremental increases in sintering furnace charge size have been demonstrated. Recently small scale sintering tests using a small development furnace equipped with a residual gas analyzer (RGA) has increased understanding of how kernel sintering parameters affect sintered kernel properties. The steps taken to increase throughput and process knowledge have reduced kernel production costs. Studies have been performed of additional modifications toward the goal of increasing capacity of the current fabrication line to use for production of first core fuel for the Next Generation Nuclear Plant (NGNP) and providing a basis for the design of a full scale fuel fabrication facility.

Property-process relationships in nuclear fuel fabrication

International Nuclear Information System (INIS)

Tikare, V.

2015-01-01

Nuclear fuels are fabricated using many different techniques as they come in a large variety of shapes and compositions. The design and composition of nuclear fuels are predominantly dictated by the engineering requirements necessary for their function in reactors of various designs. Other engineering properties requirements originate from safety and security concerns, and the easy of handling, storing, transporting and disposing of the radioactive materials. In this chapter, the more common of these fuels will be briefly reviewed and the methods used to fabricate them will be presented. The fuels considered in this paper are oxide fuels used in LWRs and FRs, metal fuels in FRs and particulate fuels used in HTGRs. Fabrication of alternative fuel forms and use of standard fuels in alternative reactors will be discussed briefly. The primary motivation to advance fuel fabrication is to improve performance, reduce cost, reduce waste or enhance safety and security of the fuels. To achieve optimal performance, developing models to advance fuel fabrication has to be done in concert with developing fuel performance models. The specific properties and microstructures necessary for improved fuel performance must be identified using fuel performance models, while fuel fabrication models that can determine processing variables to give the desired microstructure and materials properties must be developed. (author)

Hot cell renovation in the spent fuel conditioning process facility at the Korea Atomic Energy Research Institute

Energy Technology Data Exchange (ETDEWEB)

Yu, Seung Nam; Lee, Jong Kwang; Park, Byung Suk; Cho, Il Je; Kim, Ki Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

The advanced spent fuel conditioning process facility (ACPF) of the irradiated materials examination facility (IMEF) at the Korea Atomic Energy Research Institute (KAERI) has been renovated to implement a lab scale electrolytic reduction process for pyroprocessing. The interior and exterior structures of the ACPF hot cell have been modified under the current renovation project for the experimentation of the electrolytic reduction process using spent nuclear fuel. The most important aspect of this renovation was the installation of the argon compartment within the hot cell. For the design and system implementation of the argon compartment system, a full-scale mock-up test and a three-dimensional (3D) simulation test were conducted in advance. The remodeling and repairing of the process cell (M8a), the maintenance cell (M8b), the isolation room, and their utilities were also planned through this simulation to accommodate the designed argon compartment system. Based on the considered refurbishment workflow, previous equipment in the M8 cell, including vessels and pipes, were removed and disposed of successfully after a zoning smear survey and decontamination, and new equipment with advanced functions and specifications were installed in the hot cell. Finally, the operating area and isolation room were also refurbished to meet the requirements of the improved hot cell facility.

Re-qualification of MTR-type fuel plates fabrication process

International Nuclear Information System (INIS)

Elseaidy, I.M.; Ghoneim, M.M.

2010-01-01

The fabricability issues with increased uranium loading due to use low enrichment of uranium (LEU), i.e. less than 20 % of U 235 , increase the problems which occur during compact manufacturing, roll bonding of the fuel plates, potential difficulty in forming during rolling process, mechanical integrity of the core during fabrication, potential difficulty in meat homogeneity, and the ability to fabricate plates with thicker core as a means of increasing total uranium loading. To produce MTR- type fuel plates with high uranium loading (HUL) and keep the required quality of these plates, many of qualification process must be done in the commissioning step of fuel fabrication plant. After that any changing of the fabrication parameters, for example changing of any of the raw materials, devises, operators, and etc., a re- qualification process should be done in order to keep the quality of produced plates. Objective of the present work is the general description of the activities to be accomplished for re-qualification of manufacturing MTR- type nuclear fuel plates. For each process to be re-qualified, a detailed of re-qualification process were established. (author)

Fabrication of fuel elements interplay between typical SNR Mark Ia specifications and the fuel element fabrication

International Nuclear Information System (INIS)

Biermann, W.K.; Heuvel, H.J.; Pilate, S.; Vanderborck, Y.; Pelckmans, E.; Vanhellemont, G.; Roepenack, H.; Stoll, W.

1987-01-01

The core and fuel were designed for the SNR-300 first core by Interatom GmbH and Belgonucleaire. The fuel was fabricated by Alkem/RBU and Belgonucleaire. Based on the preparation of drawings and specifications and on the results of the prerun fabrication, an extensive interplay took place between design requirements, specifications, and fabrication processes at both fuel plants. During start-up of pellet and pin fabrication, this solved such technical questions as /sup 239/Pu equivalent linear weight, pellet density, stoichiometry of the pellets, and impurity content. Close cooperation of designers and manufacturers has allowed manufacture of 205 fuel assemblies without major problems

Experimental Fuels Facility Re-categorization Based on Facility Segmentation

Energy Technology Data Exchange (ETDEWEB)

Reiss, Troy P.; Andrus, Jason

2016-07-01

The Experimental Fuels Facility (EFF) (MFC-794) at the Materials and Fuels Complex (MFC) located on the Idaho National Laboratory (INL) Site was originally constructed to provide controlled-access, indoor storage for radiological contaminated equipment. Use of the facility was expanded to provide a controlled environment for repairing contaminated equipment and characterizing, repackaging, and treating waste. The EFF facility is also used for research and development services, including fuel fabrication. EFF was originally categorized as a LTHC-3 radiological facility based on facility operations and facility radiological inventories. Newly planned program activities identified the need to receive quantities of fissionable materials in excess of the single parameter subcritical limit in ANSI/ANS-8.1, “Nuclear Criticality Safety in Operations with Fissionable Materials Outside Reactors” (identified as “criticality list” quantities in DOE-STD-1027-92, “Hazard Categorization and Accident Analysis Techniques for Compliance with DOE Order 5480.23, Nuclear Safety Analysis Reports,” Attachment 1, Table A.1). Since the proposed inventory of fissionable materials inside EFF may be greater than the single parameter sub-critical limit of 700 g of U-235 equivalent, the initial re-categorization is Hazard Category (HC) 2 based upon a potential criticality hazard. This paper details the facility hazard categorization performed for the EFF. The categorization was necessary to determine (a) the need for further safety analysis in accordance with LWP-10802, “INL Facility Categorization,” and (b) compliance with 10 Code of Federal Regulations (CFR) 830, Subpart B, “Safety Basis Requirements.” Based on the segmentation argument presented in this paper, the final hazard categorization for the facility is LTHC-3. Department of Energy Idaho (DOE-ID) approval of the final hazard categorization determined by this hazard assessment document (HAD) was required per the

IAEA physical inventory verification procedures implemented at US and Canadian fuel fabrication plants

International Nuclear Information System (INIS)

Gough, J.; Wredberg, L.; Zobor, E.; Zuccaro-Labellarte, G.

1988-01-01

IAEA has implemented safeguards at three Low Enriched Uranium (LEU) fuel fabrication plants in the USA during the period 1982 to 1987, and it is in the process of safeguarding a fourth plant from 01 January 1988. In Canada IAEA safeguards inspections were implemented at all Natural Uranium (NU) fuel fabrication plants form 1972 onwards, and there are, at present, three plants under safeguards. The direct responsibility for the implementation of safeguards inspections in the USA and Canada lies with the Division of Operations B (SGOB) within the IAEA Department of Safeguards. The senior staff that is at present directly engaged in the implementation activities has accumulated supervising inspection experience at about 50 Physical Inventory Verification (PIV) inspections at the Canadian and US fabrication plants during the period 1978 to 1987. This experience has been gained in close cooperation with the facility operators and with the support of the state authorities. The paper describes the latest PIV inspections at the Westinghouse Columbia plant and the Zircatec Precision Industries Inc. Port Hope plant. Furthermore, the paper describes the initial activities for the 1988 PIV inspection at the General Electric Wilmington plant including computerized book audit activities

On recycling of nuclear fuel in Japan

International Nuclear Information System (INIS)

1992-01-01

In Japan, atomic energy has become to accomplish the important role in energy supply. Recently the interest in the protection of global environment heightened, and the anxiety on oil supply has been felt due to the circumstances in Mideast. Therefore, the importance of atomic energy as an energy source for hereafter increased, and the future plan of nuclear fuel recycling in Japan must be promoted on such viewpoint. At present in Japan, the construction of nuclear fuel cycle facilities is in progress in Rokkasho, Aomori Prefecture. The prototype FBR 'Monju' started the general functional test in May, this year. The transport of the plutonium reprocessed in U.K. and France to Japan will be carried out in near future. This report presents the concrete measures of nuclear fuel recycling in Japan from the long term viewpoint up to 2010. The necessity and meaning of nuclear fuel recycling in Japan, the effort related to nuclear nonproliferation, the plan of nuclear fuel recycling for hereafter in Japan, the organization of MOX fuel fabrication in Japan and abroad, the method of utilizing recovered uranium and the reprocessing of spent MOX fuel are described. (K.I.)

Licensed-fuel-facility status report, inventory difference data January 1981-June 1981

International Nuclear Information System (INIS)

1982-07-01

NRC is committed to the periodic release of inventory difference data from the licensed fuel facilities after the agency has had an opportunity to review the data and has performed any related investigations associated with the data. Information included in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Engineered safeguards system activities at Sandia Laboratories for back-end fuel cycle facilities

International Nuclear Information System (INIS)

Sellers, T.A.; Fienning, W.C.; Winblad, A.E.

1978-01-01

Sandia Laboratories have been developing concepts for safeguards systems to protect facilities in the back-end of the nuclear fuel cycle against potential threats of sabotage and theft of special nuclear material (SNM). Conceptual designs for Engineered Safeguards Systems (ESSs) have been developed for a Fuel Reprocessing Facility (including chemical separations, plutonium conversion, and waste solidification), a Mixed-Oxide Fuel Fabrication Facility, and a Plutonium Transport Vehicle. Performance criteria for the various elements of these systems and a candidate systematic design approach have been defined. In addition, a conceptual layout for a large-scale Fuel-Cycle Plutonium Storage Facility has been completed. Work is continuing to develop safeguards systems for spent fuel facilities, light-water reactors, alternative fuel cycles, and improved transportation systems. Additional emphasis will be placed on the problems associated with national diversion of special nuclear material. The impact on safeguards element performance criteria for surveillance and containment to protect against national diversion in various alternative fuel cycle complexes is also being investigated

Radiological considerations in the design of Reprocessing Uranium Plant (RUP) of Fast Reactor Fuel Cycle Facility (FRFCF), Kalpakkam

International Nuclear Information System (INIS)

Chandrasekaran, S.; Rajagopal, V.; Jose, M.T.; Venkatraman, B.

2012-01-01

A Fast Reactor Fuel Cycle Facility (FRFCF) being planned at Indira Gandhi Centre for Atomic Research, Kalpakkam is an integrated facility with head end and back end of fuel cycle plants co-located in a single place, to meet the refuelling needs of the prototype fast breeder reactor (PFBR). Reprocessed uranium oxide plant (RUP) is one such plant in FRFCF to built to meet annual requirements of UO 2 for fabrication of fuel sub-assemblies (FSAs) and radial blanket sub-assemblies (RSAs) for PFBR. RUP receives reprocessed uranium oxide powder (U 3 O 8 ) from fast reactor fuel reprocessing plant (FRP) of FRFCF. Unlike natural uranium oxide plant, RUP has to handle reprocessed uranium oxide which is likely to have residual fission products activity in addition to traces of plutonium. As the fuel used for PFBR is recycled within these plants, formation of higher actinides in the case of plutonium and formation of higher levels of 232 U in the uranium product would be a radiological problem to be reckoned with. The paper discussed the impact of handling of multi-recycled reprocessed uranium in RUP and the radiological considerations

Waste management in MOX fuel fabrication plants

International Nuclear Information System (INIS)

Schneider, V.

1982-01-01

After a short description of a MOX fuel fabrication plant's activities the waste arisings in such a plant are discussed according to nature, composition, Pu-content. Experience has shown that proper recording leads to a reduction of waste arisings by waste awareness. Aspects of the treatment of α-waste are given and a number of treatment processes are reviewed. Finally, the current waste management practice and the α-waste treatment facility under construction at ALKEM are outlined. (orig./RW)

Concept for a small, colocated fuel cycle facility for oxide breeder fuels

International Nuclear Information System (INIS)

Burch, W.D.; Stradley, J.G.; Lerch, R.E.

1987-01-01

As part of a United States Department of Energy (USDOE) program to examine innovative liquid-metal reactor (LMR) system designs over the past three years, the Oak Ridge National Laboratory (ORNL) and the Westinghouse Hanford Company (WHC) collaborated on studies of mixed oxide fuel cycle options. A principal effort was an advanced concept for a small integrated fuel cycle colocated with a 1300-MW(e) reactor station. The study provided a scoping design and a basis on which to proceed with implementation of such a facility if future plans so dictate. The facility integrated reprocessing, waste management, and refabrication functions in a single facility of nominal 35-t/year capacity utilizing the latest technology developed in fabrication programs at WHC and in reprocessing at ORNL. The concept was based on many years of work at both sites and extensive design studies of prior years

Concept for a small, colocated fuel cycle facility for oxide breeder fuels

International Nuclear Information System (INIS)

Burch, W.D.; Lerch, R.E.; Stradley, J.G.

1987-01-01

As part of a United States Department of Energy (USDOE) program to examine innovative liquid-metal reactor (LMR) system designs over the past three years, the Oak Ridge National Laboratory (ORNL) and the Westinghouse Hanford Company (WHC) collaborated on studies of mixed oxide fuel cycle options. A principal effort was an advanced concept for a small integrated fuel cycle colocated with a 1300-MW(e) reactor station. The study provided a scoping design, capital and operating cost estimates, and a basis on which to proceed with implementation of such a facility if future plans so dictate. The facility integrated reprocessing, waste management, and refabrication functions in a single facility of nominal 35-t/year capacity utilizing the latest technology developed in fabrication programs at WHC and in reprocessing at ORNL. The concept was based on many years of work at both sites and extensive design studies of prior years

Licensed fuel facility status report: Inventory difference data, July 1, 1990--June 30, 1991

International Nuclear Information System (INIS)

1992-03-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related NRC investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report. Inventory difference data, July 1, 1995--June 30, 1996

International Nuclear Information System (INIS)

Pham, T.N.

1998-02-01

The U.S. Nuclear Regulatory Commission is committed to an annual publication of licensed fuel cycle facility inventory difference data, following Agency review of the information and completion of any related investigations. Information in this report includes inventory difference results for active fuel fabrication facilities possessing more than one effective kilogram of special nuclear material. 1 tab

Licensed fuel facility. Volume 14. Inventory difference data, status report, July 1, 1993--June 30, 1994

International Nuclear Information System (INIS)

Joy, D.R.

1995-03-01

The Nuclear Regulatory Commission is committed to an annual publication of licensed fuel facilities' inventory difference (ID) results, after Agency review of the information and completion of any related investigations. Information in this report includes ID results for active fuel fabrication and/or recovery facilities

Licensed fuel facility status report: Inventory difference data, January 1988--June 1988

International Nuclear Information System (INIS)

1989-03-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, after Agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than (i) one effective kilogram of special nuclear material of low strategic significance, (ii) one effective kilogram of special nuclear material of moderate strategic significance, (iii) one effective kilogram of strategic special nuclear material contained in irradiated fuel reprocessing operations, or (iv) five formula kilograms of strategic special nuclear material

Regulatory measures for occupational health monitoring in BARC facilities

International Nuclear Information System (INIS)

Rajdeep; Chattopadhyay, S.

2017-01-01

Bhabha Atomic Research Centre (BARC) is the premier organization actively engaged in the research and developmental activities related to nuclear science and technology for the benefit of society and the nation. BARC has various facilities like nuclear fuel fabrication facilities, research reactors, spent fuel storage facilities, nuclear fuel re-cycling facilities, radioactive waste management facilities, machining workshops and various Physics, Chemistry and Biological laboratories. In BARC, aspects related to Occupational Safety and Health (OSH) are given paramount importance. The issues related OSH are subjected to multi-tier review process. BARC Safety Council (BSC) is the apex committee in the three-tier safety and security review framework of BARC. BSC functions as regulatory body for BARC facilities. BSC is responsible for occupational safety and health of employees in BARC facilities

JAEA key facilities for global advanced fuel cycle R and D

Energy Technology Data Exchange (ETDEWEB)

Nomura, Shigeo; Yamamoto, Ryuichi [Nuclear Fuel Cycle Engineering Labos, JAEA, 4-33 Tokai-mura, Ibaraki, 319-1194 (Japan)

2008-07-01

Advanced fuel cycle will be realized with the mid and long term R and D during the long-term transition period from LWR cycle to advanced reactor fuel cycle. Most of JAEA facilities have been utilized to establish the current LWR and FBR (Fast Breeder Reactor) fuel cycle by implementing evolutionary R and D. An assessment of today's state experimental facilities concerning the following research issues: reprocessing, Mox fuel fabrication, irradiation and post-irradiation examination, waste management and nuclear data measurement, is made. The revolutionary R and D requests new issues to be studied: the TRU multi-recycling, minor actinide recycling, the assessment of proliferation resistance and the assessment of cost reduction. To implement the revolutionary R and D for advanced fuel cycle, however, these facilities should be refurbished to install new machines and process equipment to provide more flexible testing parameters.

Advanced methods for fabrication of PHWR and LMFBR fuels

International Nuclear Information System (INIS)

Ganguly, C.

1988-01-01

For self-reliance in nuclear power, the Department of Atomic Energy (DAE), India is pursuing two specific reactor systems, namely the pressurised heavy water reactors (PHWR) and the liquid metal cooled fast breeder reactors (LMFBR). The reference fuel for PHWR is zircaloy-4 clad high density (≤ 96 per cent T.D.) natural UO 2 pellet-pins. The advanced PHWR fuels are UO 2 -PuO 2 (≤ 2 per cent), ThO 2 -PuO 2 (≤ 4 per cent) and ThO 2 -U 233 O 2 (≤ 2 per cent). Similarly, low density (≤ 85 per cent T.D.) (UPu)O 2 pellets clad in SS 316 or D9 is the reference fuel for the first generation of prototype and commercial LMFBRs all over the world. However, (UPu)C and (UPu)N are considered as advanced fuels for LMFBRs mainly because of their shorter doubling time. The conventional method of fabrication of both high and low density oxide, carbide and nitride fuel pellets starting from UO 2 , PuO 2 and ThO 2 powders is 'powder metallurgy (P/M)'. The P/M route has, however, the disadvantage of generation and handling of fine powder particles of the fuel and the associated problem of 'radiotoxic dust hazard'. The present paper summarises the state-of-the-art of advanced methods of fabrication of oxide, carbide and nitride fuels and highlights the author's experience on sol-gel-microsphere-pelletisation (SGMP) route for preparation of these materials. The SGMP process uses sol gel derived, dust-free and free-flowing microspheres of oxides, carbide or nitride for direct pelletisation and sintering. Fuel pellets of both low and high density, excellent microhomogeneity and controlled 'open' or 'closed' porosity could be fabricated via the SGMP route. (author). 5 tables, 14 figs., 15 refs

Radiation exposure doses of employees in reactor facilities for test and research and under research and development stages, and in facilities for nuclear fuel refining, fabrication, reprocessing and usage

International Nuclear Information System (INIS)

1980-01-01

(1) Radiation exposure doses in reactor facilities. The owners of reactor facilities are obliged by law to control the radiation exposure doses of the employees below the permissible levels. The data based on the reports made in this connection are given in tables for the fiscal year 1978 (from April 1978 to March 1979). It was revealed that the radiation exposure doses of the employees were far below the permissible levels. The distributions of exposure doses in Japan Atomic Energy Research Institute, Power Reactor and Nuclear Fuel Development Corporation and so on are presented for the whole year and the respective quarters. (2) Radiation exposure doses in facilities for nuclear fuel. The owners are similarly obliged to control radiation exposure. The data in this connection are given, and the doses were far below the permissible levels. The distributions in the private enterprises and so on are presented for the whole year. (J.P.N.)

A Computer Simulation to Assess the Nuclear Material Accountancy System of a MOX Fuel Fabrication Facility

International Nuclear Information System (INIS)

Portaix, C.G.; Binner, R.; John, H.

2015-01-01

SimMOX is a computer programme that simulates container histories as they pass through a MOX facility. It performs two parallel calculations: · the first quantifies the actual movements of material that might be expected to occur, given certain assumptions about, for instance, the accumulation of material and waste, and of their subsequent treatment; · the second quantifies the same movements on the basis of the operator's perception of the quantities involved; that is, they are based on assumptions about quantities contained in the containers. Separate skeletal Excel computer programmes are provided, which can be configured to generate further accountancy results based on these two parallel calculations. SimMOX is flexible in that it makes few assumptions about the order and operational performance of individual activities that might take place at each stage of the process. It is able to do this because its focus is on material flows, and not on the performance of individual processes. Similarly there are no pre-conceptions about the different types of containers that might be involved. At the macroscopic level, the simulation takes steady operation as its base case, i.e., the same quantity of material is deemed to enter and leave the simulated area, over any given period. Transient situations can then be superimposed onto this base scene, by simulating them as operational incidents. A general facility has been incorporated into SimMOX to enable the user to create an ''act of a play'' based on a number of operational incidents that have been built into the programme. By doing this a simulation can be constructed that predicts the way the facility would respond to any number of transient activities. This computer programme can help assess the nuclear material accountancy system of a MOX fuel fabrication facility; for instance the implications of applying NRTA (near real time accountancy). (author)

Characterization of aerosols from industrial fabrication of mixed-oxide nuclear reactor fuels

International Nuclear Information System (INIS)

Hoover, M.D.; Newton, G.J.

1997-01-01

Recycling plutonium into mixed-oxide (MOX) fuel for nuclear reactors is being given serious consideration as a safe and environmentally sound method of managing plutonium from weapons programs. Planning for the proper design and safe operation of the MOX fuel fabrication facilities can take advantage of studies done in the 1970s, when recycling of plutonium from nuclear fuel was under serious consideration. At that time, it was recognized that the recycle of plutonium and uranium in irradiated fuel could provide a significant energy source and that the use of 239 Pu in light water reactor fuel would reduce the requirements for enriched 235 U as a reactor fuel. It was also recognized that the fabrication of uranium and plutonium reactor fuels would not be risk-free. Despite engineered safety precautions such as the handling of uranium and plutonium in glove-box enclosures, accidental releases of radioactive aerosols from normal containment might occur. Workers might then be exposed to the released materials by inhalation

Dry storage of spent fuel elements: interim facility

International Nuclear Information System (INIS)

Quihillalt, O.J.

1993-01-01

Apart from the existing facilities to storage nuclear fuel elements at Argentina's nuclear power stations, a new interim storage facility has been planned and projected by the Argentinean Atomic Energy Commission (CNEA) that will be constructed by private group. This article presents the developments and describes the activities undertaken until the national policy approach to the final decision for the most suitable alternative to be adopted. (B.C.A.). 09 refs, 01 fig, 09 tabs

Fabrication of preliminary fuel rods for SFR

International Nuclear Information System (INIS)

Kim, Sun Ki; Oh, Seok Jin; Ko, Young Mo; Woo, Youn Myung; Kim, Ki Hwan

2012-01-01

Metal fuels was selected for fueling many of the first reactors in the US, including the Experimental Breeder Reactor-I (EBR-I) and the Experimental Breeder Reactor-II (EBR-II) in Idaho, the FERMI-I reactor, and the Dounreay Fast Reactor (DFR) in the UK. Metallic U.Pu.Zr alloys were the reference fuel for the US Integral Fast Reactor (IFR) program. Metallic fuel has advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant and inherent passive safety. U-Zr-Pu alloy fuels have been used for SFR (sodium-cooled fast reactor) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. Fabrication technology of metallic fuel for SFR has been in development in Korea as a national nuclear R and D program since 2007. For the final goal of SFR fuel rod fabrication with good performance, recently, three preliminary fuel rods were fabricated. In this paper, the preliminary fuel rods were fabricated, and then the inspection for QC(quality control) of the fuel rods was performed

Some technical aspects of the nuclear material accounting and control at nuclear fuel cycle facilities

International Nuclear Information System (INIS)

Miller, O.A.; Babaev, N.S.; Gryazev, V.M.; Gadzhiev, G.I.; Gabeskiriya, V.Ya.

1977-01-01

The possibilities of nuclear material accounting and control are discussed at nuclear facilities of fuel cycle (WWER-type reactor, fuel fabrication plant, reprocessing plant and uranium enrichment facility) and zero energy fast reactor facility. It is shown that for nuclear material control the main method is the accounting with the application isotopic correlations at the reprocessing plant and enrichment facility. Possibilities and limitations of the application of destructive and non-destructive methods are discussed for nuclear material determinations at fuel facilities and their role in the accounting and safeguards systems as well as possibilities of the application of neutron method at a zero energy fast reactor facility [ru

Advanced high throughput MOX fuel fabrication technology and sustainable development

International Nuclear Information System (INIS)

Krellmann, Juergen

2005-01-01

The MELOX plant in the south of France together with the La Hague reprocessing plant, are part of the two industrial facilities in charge of closing the nuclear fuel cycle in France. Started up in 1995, MELOX has since accumulated a solid know-how in recycling plutonium recovered from spent uranium fuel into MOX: a fuel blend comprised of both uranium and plutonium oxides. Converting recovered Pu into a proliferation-resistant material that can readily be used to power a civil nuclear reactor, MOX fabrication offers a sustainable solution to safely take advantage of the plutonium's high energy content. Being the first large-capacity industrial facility dedicated to MOX fuel fabrication, MELOX distinguishes itself from the first generation MOX plants with high capacity (around 200 tHM versus around 40 tHM) and several unique operational features designed to improve productivity, reliability and flexibility while maintaining high safety standards. Providing an exemplary reference for high throughput MOX fabrication with 1,000 tHM produced since start-up, the unique process and technologies implemented at MELOX are currently inspiring other MOX plant construction projects (in Japan with the J-MOX plant, in the US and in Russia as part of the weapon-grade plutonium inventory reduction). Spurred by the growing international demand, MELOX has embarked upon an ambitious production development and diversification plan. Starting from an annual level of 100 tons of heavy metal (tHM), MELOX demonstrated production capacity is continuously increasing: MELOX is now aiming for a minimum of 140 tHM by the end of 2005, with the ultimate ambition of reaching the full capacity of the plant (around 200 tHM) in the near future. With regards to its activity, MELOX also remains deeply committed to sustainable development in a consolidated involvement within AREVA group. The French minister of Industry, on August 26th 2005, acknowledged the benefits of MOX fuel production at MELOX: 'In

Licensed fuel facility status report. Inventory difference data, January-June 1983. Volume 4, No. 1

International Nuclear Information System (INIS)

1984-03-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, or uranium-233

Status of spent fuel storage facilities in Switzerland

International Nuclear Information System (INIS)

Beyeler, P.C.; Lutz, H.R.; Heesen, W. von

1999-01-01

Planning of a dry spent fuel storage facility in Switzerland started already 15 years ago. The first site considered for a central interim storage facility was the cavern of the decommissioned pilot nuclear plant at Lucens in the French-speaking part of Switzerland. This project was terminated in the late eighties because of lack of public acceptance. The necessary acceptance was found in the small town of Wuerenlingen which has hosted for many years the Swiss Reactor Research Centre. The new project consists of centralised interim storage facilities for all types of radioactive waste plus a hot cell and a conditioning and incinerating facility. It represents a so-called integrated storage solution. In 1990, the new company 'ZWILAG Zwischenlager Wuerenlingen AG' (ZWILAG) was founded and the licensing procedures according to the Swiss Atomic law were initiated. On August 26, 1996 ZWILAG got the permit for construction of the whole facility including the operating permit for the storage facilities. End of construction and commissioning are scheduled for autumn 1999. The nuclear power station Beznau started planning a low level waste and spent fuel storage facility on its own, because in 1990 its management thought that by 1997 the first high active waste from the reprocessing facilities in France would have to be taken back. This facility at the Beznau site, called ZWIBEZ, was licensed according to a shorter procedure so its construction was finished by 1997. The two facilities for high level waste and spent fuel provide space for a total of 278 casks, which is sufficient for the waste and spent fuel of the four Swiss nuclear power stations including their life extension programme. (author)

Breeder reactor fuel fabrication system development

International Nuclear Information System (INIS)

Bennett, D.W.; Fritz, R.L.; McLemore, D.R.; Yatabe, J.M.

1981-01-01

Significant progress has been made in the design and development of remotely operated breeder reactor fuel fabrication and support systems (e.g., analytical chemistry). These activities are focused by the Secure Automated Fabrication (SAF) Program sponsored by the Department of Energy to provide: a reliable supply of fuel pins to support US liquid metal cooled breeder reactors and at the same time demonstrate the fabrication of mixed uranium/plutonium fuel by remotely operated and automated methods

SAF-BRET-FMEF: a developmental LMR fuel cycle facility

International Nuclear Information System (INIS)

Stradley, J.G.; Yook, H.R.; Gerber, E.W.; Lerch, R.E.; Rice, L.H.

1985-01-01

The SAF-BRET-FMEF complex represents a versatile fuel cycle facility for processing LMR fuel. While originally conceived for processing FFTF and CRBRP fuel, it represents a facility where LMR fuel from the first generation of innovative LMRs could be processed. The cost of transporting fuel from the LMR to the Hanford site would have to be assessed when the LMR site is identified. The throughput of BRET was set at 15 MTHM/yr during conceptual design of the facility, a rate which was adequate to process all of the fuel from FFTF and fuel and blanket material from CRBRP. The design is currently being reevaluated to see if BRET could be expanded to approx.35 MTHM/yr to process fuel and blanket material from approx.1300 MWe generating capacity of the innovative LMRs. This expanded throughput is possible by designing the equipment for an instantaneous throughput of 0.2 MTHM/d, and by selected additional modifications to the facility (e.g., expansion of shipping and receiving area, and addition of a second entry tunnel transporter), and by the fact that the LMR fuel assemblies contain more fuel than the FFTF assemblies (therefore, fewer assemblies must be handled for the same throughput). The estimated cost of such an expansion is also being assessed. As stated previously, the throughput of SAF and Fuel Assembly could be made to support typical LMRs at little additional cost. The throughput could be increased to support the fuel fabrication requirements for 1300 MWe generating capacity of the innovative LMRs. This added capacity may be achieved by increasing the number of operating shifts, and is affected by variables such as fuel design, fuel enrichment, and plutonium isotopic composition

Licensed fuel facility status report. Inventory difference data, January-June 1985. Volume 6, No. 1

International Nuclear Information System (INIS)

1986-02-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report. Inventory difference data, July-December 1985. Volume 6, No. 2

International Nuclear Information System (INIS)

1986-08-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report. Inventory difference data, January-June 1984. Volume 5, No. 1

International Nuclear Information System (INIS)

1985-04-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or Uranium-233

Safety study of fire protection for nuclear fuel cycle facility

International Nuclear Information System (INIS)

2013-01-01

Insufficiencies in the fire protection system of the nuclear reactor facilities were pointed out when the fire occurred due to the Niigata prefecture-Chuetsu-oki Earthquake in July, 2007. This prompted the revision of the fire protection safety examination guideline for nuclear reactors as well as commercial guidelines. The commercial guidelines have been endorsed by the regulatory body. Now commercial fire protection standards for nuclear facilities such as the design guideline and the management guideline for protecting fire in the Light Water Reactors (LWRs) are available, however, those to apply to the nuclear fuel cycle facilities such as mixed oxide fuel fabrication facility (MFFF) have not been established. For the improvement of fire protection system of the nuclear fuel cycle facilities, the development of a standard for the fire protection, corresponding to the commercial standard for LWRs were required. Thus, Japan Nuclear Energy Safety Organization (JNES) formulated a fire protection guidelines for nuclear fuel cycle facilities as a standard relevant to the fire protection of the nuclear fuel cycle facilities considering functions specific to the nuclear fuel cycle facilities. In formulating the guidelines, investigation has been conduced on the commercial guidelines for nuclear reactors in Japan and the standards relevant to the fire protection of nuclear facilities in USA and other countries as well as non-nuclear industrial fire protection standards. The guideline consists of two parts; Equipments and Management, as the commercial guidances of the nuclear reactor. In addition, the acquisition of fire evaluation data for a components (an electric cabinet, cable, oil etc.) targeted for spread of fire and the evaluation model of fire source were continued for the fire hazard analysis (FHA). (author)

Impact of uranium-233/thorium cycle on advanced accountability concepts and fabrication facilities. Addendum 2 to application of advanced accountability concepts in mixed oxide fabrication

International Nuclear Information System (INIS)

Bastin, J.J.; Jump, M.J.; Lange, R.A.; Crandall, C.C.

1977-11-01

The Phase I study of the application of advanced accountability methods (DYMAC) in a uranium/plutonium mixed oxide facility was extended to cover the possible fabrication of uranium-233/thorium fuels. Revisions to Phase II of the DYMAC plan which would be necessitated by such a process are specified. These revisions include shielding requirements, measurement systems, licensing conditions, and safeguards considerations. The impact of the uranium/thorium cycle on a large-scale fuel fabrication facility was also reviewed; it was concluded that the essentially higher radioactivity of uranium/thorium feeds would lead to increased difficulties which tend to preclude early commercial application of the process. An amended schedule for Phase II is included

Remote mixed oxide fabrication facility development. Volume 2. State-of-the-art review of remote maintenance system technology

International Nuclear Information System (INIS)

Horgos, R.M.; Masch, M.L.

1979-06-01

This report provides a state-of-the-art review of remote systems technology, which includes manipulators, process connectors, vision systems and specialized process systems. A proposed mixed oxide fuel fabrication facility was reviewed and evaluated for identification of major remote maintenance and repair tasks. The technological areas were evaluated on the basis of their suitability or applicability for remote maintenance and repair of a proposed fully remote operating mixed oxide fuel fabrication facility. A technological base exists from which the design criteria for a reliable, remote operating facility can be established. Commercially available systems and components, along with those remote technologies now in development, will require modifications to adapt them to specific plant designs and requirements

Report of an investigation into deterioration of the Plutonium Fuel Form Fabrication Facility (PuFF) at the DOE Savannah River Site

Energy Technology Data Exchange (ETDEWEB)

1991-10-01

This investigations of the Savannah River Site's Plutonium Fuel Form fabrication facility located in Building 235-F was initiated in April 1991. The purpose of the investigation was to determine whether, as has been alleged, operation of the facility's argon inert gas system was terminated with the knowledge that continued inoperability of the argon system would cause accelerated corrosion damage to the equipment in the plutonium 238 processing cells. The investigation quickly established that the decision to discontinue operation of the argon system, by not repairing it, was merely one of the measures, and not the most important one, which led to the current deteriorated state of the facility. As a result, the scope of the investigation was broadened to more identify and assess those factors which contributed to the facility's current condition. This document discusses the backgrounds, results, and recommendations of this investigation.

Report of an investigation into deterioration of the Plutonium Fuel Form Fabrication Facility (PuFF) at the DOE Savannah River Site

International Nuclear Information System (INIS)

1991-10-01

This investigations of the Savannah River Site's Plutonium Fuel Form fabrication facility located in Building 235-F was initiated in April 1991. The purpose of the investigation was to determine whether, as has been alleged, operation of the facility's argon inert gas system was terminated with the knowledge that continued inoperability of the argon system would cause accelerated corrosion damage to the equipment in the plutonium 238 processing cells. The investigation quickly established that the decision to discontinue operation of the argon system, by not repairing it, was merely one of the measures, and not the most important one, which led to the current deteriorated state of the facility. As a result, the scope of the investigation was broadened to more identify and assess those factors which contributed to the facility's current condition. This document discusses the backgrounds, results, and recommendations of this investigation

Description of the PIE facility for research reactors irradiated fuels in CNEA

International Nuclear Information System (INIS)

Bisca, A.; Coronel, R.; Homberger, V.; Quinteros, A.; Ratner, M.

2002-01-01

The PIE Facility (LAPEP), located at the Ezeiza Atomic Center (CAE), was designed to carry out destructive and non-destructive post-irradiation examinations (PIE) on research and power reactor spent fuels, reactor internals and other irradiated materials, and to perform studies related with: Station lifetime extension; Fuel performance; Development of new fuels; and Failures and determination of their causes. LAPEP is a relevant facility where research and development can be carried out. It is worth mentioning that in this facility the PIE corresponding to the Surveillance Program for the Atucha I Nuclear Power Plant (CNA-1) were successfully performed. Materials testing during the CNA-1 repair and the study of failures in fuel element plugs of the Embalse Nuclear Power Plant (CNE) were also performed. (author)

Safety of fuel cycle facilities. Topical issues paper no. 3

International Nuclear Information System (INIS)

Ranguelova, V.; Niehaus, F.; Delattre, D.

2001-01-01

A wide range of nuclear fuel cycle facilities are in operation. These installations process, use, store and dispose of radioactive material and cover: mining and milling, conversion, enrichment, fuel fabrication (including mixed oxide fuel), reactor, interim spent fuel storage, reprocessing, waste treatment and waste disposal facilities. For the purposes of this paper, reactors and waste disposal facilities are not considered. The term 'fuel cycle facilities' covers only the remainder of the installations listed above. The IAEA Secretariat maintains a database of fuel cycle facilities in its Member States. Known as the Nuclear Fuel Cycle Information System (NFCIS), it is available as an on-line service through the Internet. More than 500 such facilities have been reported under this system. The facilities are listed by facility type and operating status. Approximately one third of all of the facilities are located in developing States. About half of all facilities are reported to be operating, of which approximately 40% are operating in developing States. In addition, some 60 facilities are either in the design stage or under construction. Although the radioactive source term for most fuel cycle facilities is lower than the source term for reactors, which results in less severe consequences to the public from potential accidents at these fuel cycle installations, recent events at some fuel cycle facilities have given rise to public concern which has to be addressed adequately by national regulatory bodies and at the international level. Worldwide, operational experience feedback warrants improvements in the safety of these facilities. Some of the hazards are similar for reactor and non-reactor facilities. However, the differences between these installations give rise to specific safety concerns at fuel cycle facilities. In particular, these concerns include: criticality, radiation protection of workers, chemical hazards, fire and explosion hazards. It is recognized

Nuclear fuel conversion and fabrication chemistry

International Nuclear Information System (INIS)

Lerch, R.E.; Norman, R.E.

1984-01-01

Following irradiation and reprocessing of nuclear fuel, two operations are performed to prepare the fuel for subsequent reuse as fuel: fuel conversion, and fuel fabrication. These operations complete the classical nuclear fuel cycle. Fuel conversion involves generating a solid form suitable for fabrication into nuclear fuel. For plutonium based fuels, either a pure PuO 2 material or a mixed PuO 2 -UO 2 fuel material is generated. Several methods are available for preparation of the pure PuO 2 including: oxalate or peroxide precipitation; or direct denitration. Once the pure PuO 2 is formed, it is fabricated into fuel by mechanically blending it with ceramic grade UO 2 . The UO 2 can be prepared by several methods which include direct denitration. ADU precipitation, AUC precipitation, and peroxide precipitation. Alternatively, UO 2 -PuO 2 can be generated directly using coprecipitation, direct co-denitration, or gel sphere processes. In coprecipitation, uranium and plutonium are either precipitated as ammonium diuranate and plutonium hydroxide or as a mixture of ammonium uranyl-plutonyl carbonate, filtered and dried. In direct thermal denitration, solutions of uranium and plutonium nitrates are heated causing concentration and, subsequently, direct denitration. In gel sphere conversion, solutions of uranium and plutonium nitrate containing additives are formed into spherical droplets, gelled, washed and dried. Refabrication of these UO 3 -PuO 2 starting materials is accomplished by calcination-reduction to UO 2 -PuO 2 followed by pellet fabrication. (orig.)

Design of spent fuel storage facilities

International Nuclear Information System (INIS)

1994-01-01

This Safety Guide is for interim spent fuel storage facilities that are not integral part of an operating nuclear power plant. Following the introduction, Section 2 describes the general safety requirements applicable to the design of both wet and dry spent fuel storage facilities; Section 3 deals with the design requirements specific to either wet or dry storage. Recommendations for the auxiliary systems of any storage facility are contained in Section 4; these are necessary to ensure the safety of the system and its safe operation. Section 5 provides recommendations for establishing the quality assurance system for a storage facility. Section 6 discusses the requirements for inspection and maintenance that must be considered during the design. Finally, Section 7 provides guidance on design features to be considered to facilitate eventual decommissioning. 18 refs

Decision fundamentals for emergencies in fuel fabrication plants

International Nuclear Information System (INIS)

Thomas, W.; Pfeffer, W.; Wiesemes, J.

1995-01-01

This report is a compilation of fundamental physical and chemical data for emergencies in fuel element fabrication facilities. The release of uranium and plutonium and a criticality accident constitute the main hazards to be considered. In addition information related to the chemical risk of a release of toxic uranium hexafluoride is included in the report. This fundamental information is to be applied in planning emergency measures and could be useful as advisory material for the emergency staff. (orig.) [de

The quality challenge for fuel fabrication

International Nuclear Information System (INIS)

Lannegrace, J.-P.

1990-01-01

Fuel fabrication is a key segment of the nuclear fuel cycle, since safe and economic operation of reactors is highly dependent on the quality of the fuel. Achieving and controlling quality is, therefore, of paramount importance to fuel fabricators dominating nearly every aspect of the business. The quality policy, concepts and assurance system at three French plants are outlined. The need for integrated inspection, process optimization and good employee motivation is stressed. (author)

Low enrichment fuel development at INEL

International Nuclear Information System (INIS)

Newton, D.G.

1993-01-01

EG and G Idaho, Inc. is under contract to the Department of Energy to operate the Idaho National Engineering Laboratory (INEL). The INEL is located in southeastern Idaho. This facility has been operating since 1949 and was originally called the National Reactor Testing Station. Several contractors manage projects on this facility. Most projects at INEL are concerned with either reactor safety or irradiation testing. At Test Area North, for example, experiments are being conducted on the effects of loss of coolant. At the Test Reactor Area the ATR (Advanced Test Reactor) and ETR (Engineering Test Reactor) are used for irradiation testing and, of course, those of you working at Argonne will recognize the Experimental Breeder Reactors I and II. SPERT is an acronym for Special Power Excursion Reactor Test. A part of this former reactor facility has been converted into a fuel fabrication laboratory facility. At SPERT IV a miniature fabrication facility has been set up to duplicate the aluminide plate fuel processing line at Atomics International. In other words, a model of the supplier's processing has been created, so that what process changes are developed here can then be scaled up to production. The process is described showing: making UAI x powder, making compact for fuel core, making experimental fuel plate and compact assembly, inspection and testing the fuel plate. Main concern was related to possible swelling

Safeguards approach for conditioning facility for spent fuel

International Nuclear Information System (INIS)

Younkin, J.M.; Barham, M.; Moran, B.W.

1999-01-01

A safeguards approach has been developed for conditioning facilities associated with the final disposal of spent fuel in geologic repositories. The proposed approach is based on a generic conditioning facility incorporating common features of conditioning facility designs currently proposed. The generic facility includes a hot cell for consolidation of spent fuel pins and repackaging of spent fuel items such as assemblies and cans of pins. The consolidation process introduces safeguards concerns which have not previously been addressed in traditional safeguards approaches. In developing the safeguards approach, diversion of spent fuel was assessed in terms of potential target items, operational activities performed on the items, containment of the items, and concealment activities performed on the items. The combination of these factors defines the potential diversion pathways. Diversion pathways were identified for spent fuel pellets, pins, assemblies, canisters, and casks. Diversion activities provide for opportunities of detection along the diversion paths. Potential detection methods were identified at several levels of diversion activities. Detection methods can be implemented through safeguards measures. Safeguards measures were proposed for each of the primary safeguards techniques of design information verification (DIV), containment and surveillance (C/S), and material accountancy. Potential safeguards approaches were developed by selection of appropriate combinations of safeguards measures. For all candidate safeguards approaches, DIV is a fundamental component. Variations in the approaches are mainly in the degree of C/S measures and in the types and numbers of material accountancy verification measures. The candidate safeguards approaches were evaluated toward the goal of determining a model safeguards approach. This model approach is based on the integrated application of selected safeguards measures to use International Atomic Energy Agency resources

Licensed fuel facility status report: Inventory difference data, July 1, 1994--June 30, 1995. Volume 15

International Nuclear Information System (INIS)

Joy, D.R.

1996-05-01

The Nuclear Regulatory Commission (NRC) is committed to the periodic publication of licensed fuel facility inventory difference data, following agency review of the information and completion of any related NRC investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of special nuclear material

Nuclear fuel elements design, fabrication and performance

CERN Document Server

Frost, Brian R T

1982-01-01

Nuclear Fuel Elements: Design, Fabrication and Performance is concerned with the design, fabrication, and performance of nuclear fuel elements, with emphasis on fast reactor fuel elements. Topics range from fuel types and the irradiation behavior of fuels to cladding and duct materials, fuel element design and modeling, fuel element performance testing and qualification, and the performance of water reactor fuels. Fast reactor fuel elements, research and test reactor fuel elements, and unconventional fuel elements are also covered. This volume consists of 12 chapters and begins with an overvie

Studying international fuel cycle robustness with the GENIUSv2 discrete facilities/materials fuel cycle systems analysis tool

Energy Technology Data Exchange (ETDEWEB)

Wilson, P.H. [Dept. of Engineering Physics, University of Wisconsin-Madison (United States)

2009-06-15

GENIUSv2 (Global Evaluation of Nuclear Infrastructure Utilization Scenarios, hereafter 'GENIUS') is a discrete-facilities/materials nuclear fuel cycle systems analysis tool currently under development at the University of Wisconsin-Madison. For a given scenario, it models nuclear fuel cycle facilities (reactors, fuel fabrication, enrichment, etc.), the institutions that own them (utilities and governments), and the regions in which those institutions operate (sub-national, national, and super-national entities). Facilities work together to provide each other with the materials they need. The results of each simulation include the electricity production in each region as well as operational histories of each facility and isotopic and facility histories of each material object. GENIUS users specify an initial condition and a facility deployment plan. The former describes each region and institution in the scenario as well as facilities that exist at the start. The latter specifies all the facilities that will be built over the course of the simulation (and by which institutions). Each region, institution, and facility can be assigned financial parameters such as tax and interest rates, and facilities also get assigned technical information about how they actually operate. Much of the power of the data model comes from the flexibility to model individual entities to a fine level of detail or to allow them to inherit region-, institution-, or facility-type-specific default parameters. Most importantly to the evaluation of regional, national, and international policies, users can also specify rules that define the affinity (or lack thereof) for trade of particular commodities between particular entities. For instance, these rules could dictate that a particular region or institution always buy a certain commodity (ore, enriched UF{sub 6}, fabricated fuel, etc.) from a particular region or institution, never buy from that region, or merely have a certain

Dissolution of mixed oxide fuel as a function of fabrication variables

International Nuclear Information System (INIS)

Lerch, R.E.

1979-08-01

Dissolution properties of mechanically blended mixed oxide fuel were very dependent on the six fuel fabrication variables studied. Fuel sintering temperature, source of PuO 2 and PuO 2 content of the fuel had major effects: (1) as the sintering temperature was increased from 1400 to 1700 0 C, pellet dissolution was more complete; (2) pellets made from burned metal derived PuO 2 were more completely dissolved than pellets made from calcined nitrate derived PuO 2 which in turn were more completely dissolved than pellets made from calcined nitrate derived PuO 2 ; (3) as the PuO 2 content decreased from 25 to 15 wt % PuO 2 , pellet dissolution was more complete. Preferential dissolution of uranium occurred in all the mechanically blended mixed oxide. Unirradiated mixed oxide fuel pellets made by the Sol Gel process were generally quite soluble in nitric acid. Unirradiated mixed oxide fuel pellets made by the coprecipitation process dissolved completely and rapidly in nitric acid. Fuel made by the coprecipitation process was more completely dissolved than fuel made by the Sol Gel process which, in turn, was more completely dissolved than fuel made by mechanically blending UO 2 and PuO 2 as shown below. Addition of uncomplexed fluoride to nitric acid during fuel dissolution generally rendered all fuel samples completely dissolvable. In boiling 12M nitric acid, 95 to 99% of the plutonium which was going to dissolve did so in the first hour. Irradiated mechanically blended mixed oxide fuel with known fuel fabrication conditions was also subjected to fuel dissolution tests. While irradiation was shown to increase completeness of plutonium dissolution, poor dissolubility due to adverse fabrication conditions (e.g., low sintering temperature) remained after irradiation

Alternative Fabrication of Recycling Fast Reactor Metal Fuel

International Nuclear Information System (INIS)

Kim, Ki-Hwan; Kim, Jong Hwan; Song, Hoon; Kim, Hyung-Tae; Lee, Chan-Bock

2015-01-01

Metal fuels such as U-Zr/U-Pu-Zr alloys have been considered as a nuclear fuel for a sodium-cooled fast reactor (SFR) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. In order to develop innovative fabrication method of metal fuel for preventing the evaporation of volatile elements such as Am, modified casting under inert atmosphere has been applied for metal fuel slugs for SFR. Alternative fabrication method of fuel slugs has been introduced to develop an improved fabrication process of metal fuel for preventing the evaporation of volatile elements. In this study, metal fuel slugs for SFR have been fabricated by modified casting method, and characterized to evaluate the feasibility of the alternative fabrication method. In order to prevent evaporation of volatile elements such as Am and improve quality of fuel slugs, alternative fabrication methods of metal fuel slugs have been studied in KAERI. U-10Zr-5Mn fuel slug containing volatile surrogate element Mn was soundly cast by modified injection casting under modest pressure. Evaporation of Mn during alternative casting could not be detected by chemical analysis. Mn element was most recovered with prevention of evaporation by alternative casting. Modified injection casting has been selected as an alternative fabrication method in KAERI, considering evaporation prevention, and proven benefits of high productivity, high yield, and good remote control

Development of Automatic Quality Check Software in Mailbox Declaration For Nuclear Fuel Fabrication Plants

International Nuclear Information System (INIS)

Kim, Minsu; Shim, Hye Won; Jo, Seong Yeon; Lee, Kwang Yeol; Ban, Myoung Jin

2014-01-01

Short Notice Random Inspection (SNRI) is a new IAEA safeguards inspection regime for bulk handing facility, which utilities random inspection through a mailbox system. Its main objective is to verify 100% of the flow components of the safeguarded nuclear material at such a facility. To achieve the SNRI objective, it is required to provide daily mailbox declaration, by a facility's operator, to the IAEA with regard to information, such as the receipt and shipment of nuclear materials. Mailbox declarations are then later compared with accounting records so as to examine the accuracy and consistency of the facility operator's declaration at the time of the SNRI. The IAEA has emphasized the importance of accurate mailbox declarations and recommended that the ROK initiate its own independent quality control system in order to improve and maintain its mailbox declarations as a part of the SSAC activities. In an effort to improve the transparency of operational activities at fuel fabrication plants and to satisfy IAEA recommendation, an automatic quality check software application has been developed to improve mailbox declarations at fabrication plants in Korea. The ROK and the IAEA have recognized the importance of providing good quality mailbox declaration for an effective and efficient SNRI at fuel fabrication plants in Korea. The SRA developed an automatic quality check software program in order to provide an independent QC system of mailbox declaration, as well as to improve the quality of mailbox declaration. Once the automatic QC system is implemented, it will improve the quality of an operator's mailbox declaration by examining data before sending it to the IAEA. The QC system will be applied to fuel fabrication plants in the first half of 2014

Licensed fuel facility status report. Inventory difference data, July 1983-December 1983. Volume 4, No. 2

International Nuclear Information System (INIS)

1984-08-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed-fuel-facility status report: inventory difference data, July 1982-December 1982. Vol. 3, No. 2

International Nuclear Information System (INIS)

1983-07-01

NRC is committed to the periodic publication of licensed fuel facilities inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Licensed fuel facility status report. Volume 5, No. 2. Inventory difference data, July 1984-December 1984

International Nuclear Information System (INIS)

1985-10-01

NRC is committed to the periodic publication of licensed fuel facilities' inventory difference data, following agency review of the information and completion of any related investigations. Information in this report includes inventory difference data for active fuel fabrication facilities possessing more than one effective kilogram of high enriched uranium, low enriched uranium, plutonium, or uranium-233

Process development and fabrication for sphere-pac fuel rods

International Nuclear Information System (INIS)

Welty, R.K.; Campbell, M.H.

1981-06-01

Uranium fuel rods containing sphere-pac fuel have been fabricated for in-reactor tests and demonstrations. A process for the development, qualification, and fabrication of acceptable sphere-pac fuel rods is described. Special equipment to control fuel contamination with moisture or air and the equipment layout needed for rod fabrication is described and tests for assuring the uniformity of the fuel column are discussed. Fuel retainers required for sphere-pac fuel column stability and instrumentation to measure fuel column smear density are described. Results of sphere-pac fuel rod fabrication campaigns are reviewed and recommended improvements for high throughput production are noted

Zero risk fuel fabrication: a systems analysis

International Nuclear Information System (INIS)

1979-01-01

Zero risk is a concept used to ensure that system requirements are developed through a systems approach such that the choice(s) among alternatives represents the balanced viewpoints of performance, achievability and risk. Requirements to ensure characteristics such as stringent accountability, low personnel exposure and etc. are needed to guide the development of component and subsystems for future LMFBR fuel supply systems. To establish a consistent and objective set of requirements, RF and M-TMC has initiated a systems requirements analysis activity. This activity pivots on judgement and experience provided by a Task Force representing industrial companies engaged in fuel fabrication in licensed facilities. The Task Force members are listed in Appendix A. Input developed by this group is presented as a starting point for the systems requirements analysis

Summary of Off-Normal Events in US Fuel Cycle Facilities for AFCI Applications

Energy Technology Data Exchange (ETDEWEB)

L. C. Cadwallader; S. J. Piet; S. O. Sheetz; D. H. McGuire; W. B. Boore

2005-09-01

This report is a collection and review of system operation and failure experiences for facilities comprising the fission reactor fuel cycle, with the exception of reactor operations. This report includes mines, mills, conversion plants, enrichment plants, fuel fabrication plants, transportation of fuel materials between these centers, and waste storage facilities. Some of the facilities discussed are no longer operating; others continue to produce fuel for the commercial fission power plant industry. Some of the facilities discussed have been part of the military’s nuclear effort; these are included when the processes used are similar to those used for commercial nuclear power. When reading compilations of incidents and accidents, after repeated entries it is natural to form an opinion that there exists nothing but accidents. For this reason, production or throughput values are described when available. These adverse operating experiences are compiled to support the design and decisions needed for the Advanced Fuel Cycle Initiative (AFCI). The AFCI is to weigh options for a new fission reactor fuel cycle that is efficient, safe, and productive for US energy security.

Neutron collar calibration for assay of LWR [light-water reactor] fuel assemblies

International Nuclear Information System (INIS)

Menlove, H.O.; Pieper, J.E.

1987-03-01

The neutron-coincidence collar is used for the verification of the uranium content in light-water reactor fuel assemblies. An AmLi neutron source is used to give an active interrogation of the fuel assembly to measure the 235 U content, and the 238 U content is verified from a passive neutron-coincidence measurement. This report gives the collar calibration data of pressurized-water reactor and boiling-water reactor fuel assemblies. Calibration curves and correction factors are presented for neutron absorbers (burnable poisons) and different fuel assembly sizes. The data were collected at Exxon Nuclear, Franco-Belge de Fabrication de Combustibles, ASEA-Atom, and other nuclear fuel fabrication facilities

Criticality safety research on nuclear fuel cycle facility

Energy Technology Data Exchange (ETDEWEB)

Miyoshi, Yoshinori [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

2004-07-01

This paper present d s current status and future program of the criticality safety research on nuclear fuel cycle made by Japan Atomic Energy Research Institute. Experimental research on solution fuel treated in reprocessing plant has been performed using two critical facilities, STACY and TRACY. Fundamental data of static and transient characteristics are accumulated for validation of criticality safety codes. Subcritical measurements are also made for developing a monitoring system for criticality safety. Criticality safety codes system for solution and power system, and evaluation method related to burnup credit are developed. (author)

Remotely replaceable fuel and feed nozzles for the new waste calcining facility calciner vessel

International Nuclear Information System (INIS)

Fletcher, R.D.; Carter, J.A.; May, K.W.

1978-01-01

The development and testing of remotely replaceable fuel and feed nozzles for calcination of liquid radioactive wastes in the calciner vessel of the New Waste Calcining Facility being built at the Idaho National Engineering Laboratory is described. A complete fuel nozzle assembly was fabricated and tested at the Remote Maintenance Development Facility to evolve design refinements, identify required support equipment, and develop handling techniques. The design also provided for remote replacement of the nozzle support carriage and adjacent feed and fuel pipe loops using two pairs of master-slave manipulators

Fabrication of Fast Reactor Fuel Pins for Test Irradiations

Energy Technology Data Exchange (ETDEWEB)

Karsten, G. [Institute for Applied Reactor Physics, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany); Dippel, T. [Institute for Radiochemistry, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany); Laue, H. J. [Institute for Applied Reactor Physics, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany)

1967-09-15

An extended irradiation programme is being carried out for the fuel element development of the Karlsruhe fast breeder project. A very important task within the programme is the testing of plutonium-containing fuel pins in a fast-reactor environment. This paper deals with fabrication of such pins by our laboratories at Karlsruhe. For the fast reactor test positions at present envisaged a fuel with 15% plutonium and the uranium fully enriched is appropriate. Hie mixed oxide is both pelletized and vibro-compacted with smeared densities between 80 and 88% theoretical. The pin design is, for example, such that there are two gas plena at the top and bottom, and one blanket above the fuel with the fuel zone fitting to the test reactor core length. The specifications both for fuel and cladding have been adapted to the special purpose of a fast-breeder reactor - the outer dimensions, the choice of cladding and fuel types, the data used and the kind of tests outline the targets of the development. The fuel fabrication is described in detail, and also the powder line used for vibro-compaction. The source materials for the fuel are oxalate PuO{sub 2} and UO{sub 2} from the UF{sub 6} process. The special problems of mechanical mixing and of plutonium homogeneity have been studied. The development of the sintering technique and grain characteristics for vibratory compactive fuel had to overcome serious problems in order to reach 82-83% theoretical. The performance of the pin fabrication needed a major effort in welding, manufacturing of fits and decontamination of the pin surfaces. This was a stimulation for the development of some very subtle control techniques, for example taking clear X-ray photographs and the tube testing. In general the selection of tests was a special task of the production routine. In conclusion the fabrication of the pins resulted in valuable experiences for the further development of fast reactor fuel elements. (author)

Status of high-density fuel plate fabrication

International Nuclear Information System (INIS)

Wiencek, T.C.; Domagala, R.F.; Thresh, H.R.

1991-01-01

Progress has continued on the fabrication of fuel plates with equivalent fuel zone loadings approaching 9 gU/cm 3 . Through hot isostatic pressing (HIP), successful diffusion bonds have been made with 1100 Al and 6061 Al alloys. Although additional study is necessary to optimize the procedure, these bonds demonstrated the most critical processing step for proof-of-concept hardware. Two types of prototype highly loaded fuel plates have been fabricated. The first is a fuel plate in which 0.030-in. (0.76-mm) uranium compound wires are bonded within an aluminum cladding; the second, a dispersion fuel plate with uniform cladding and fuel zone thickness. The successful fabrication of these fuel plates derives from the unique ability of the HIP process to produce diffusion bonds with minimal deformation. (orig.)

Interfacing robotics with plutonium fuel fabrication

International Nuclear Information System (INIS)

Bowen, W.W.; Moore, F.W.

1986-01-01

Interfacing robotic systems with nuclear fuel fabrication processes resulted in a number of interfacing challenges. The system not only interfaces with the fuel process, but must also interface with nuclear containment, radiation control boundaries, criticality control restrictions, and numerous other safety systems required in a fuel fabrication plant. The robotic system must be designed to allow operator interface during maintenance and recovery from an upset as well as normal operations

Impact of fuel fabrication and fuel management technologies on uranium management

International Nuclear Information System (INIS)

Arnsberger, P.L.; Stucker, D.L.

1994-01-01

Uranium utilization in commercial pressurized water reactors is a complex function of original NSSS design, utility energy requirements, fuel assembly design, fuel fabrication materials and fuel fabrication materials and fuel management optimization. Fuel design and fabrication technologies have reacted to the resulting market forcing functions with a combination of design and material changes. The technologies employed have included ever-increasing fuel discharge burnup, non-parasitic structural materials, burnable absorbers, and fissile material core zoning schemes (both in the axial and radial direction). The result of these technological advances has improved uranium utilization by roughly sixty percent from the infancy days of nuclear power to present fuel management. Fuel management optimization technologies have also been developed in recent years which provide fuel utilization improvements due to core loading pattern optimization. This paper describes the development and impact of technology advances upon uranium utilization in modern pressurized water reactors. 10 refs., 3 tabs., 10 figs

Microencapsulation and fabrication of fuel pellets for inertial confinement fusion

International Nuclear Information System (INIS)

Nolen, R.L. Jr.; Kool, L.B.

1981-01-01

Various microencapsulation techniques were evaluated for fabrication of thermonuclear fuel pellets for use in existing experimental facilities studying inertial confinement fusion and in future fusion-power reactors. Coacervation, spray drying, in situ polymerization, and physical microencapsulation methods were employed. Highly spherical, hollow polymeric shells were fabricated ranging in size from 20 to 7000 micron. In situ polymerization microencapsulation with poly(methyl methacrylate) provided large shells, but problems with local wall defects still must be solved. Extension to other polymeric systems met with limited success. Requirements for inertial confinement fusion targets are described, as are the methods that were used

Informal presentations by fuel fabricators and others [contributed by A. Nishiyama, Nuclear Fuel Industries, Ltd.

International Nuclear Information System (INIS)

Nishiyama, A.

1993-01-01

This paper contains a brief summary of activities in the field of research reactor fuel fabrication in Nuclear Fuel Industries Sumitomo and Furukawa Industries. Since 1956 2 million dollars were spent for development of nuclear fuels and plant facilities including complete manufacturing and testing capabilities. Now this company is the only fuel supplier for the research reactors in Japan. The fabrication process starts with the melting, alloying, and casting of U-Al. The uranium billets are prepared by foreign fabricators. The uranium content varies from 13 to 22 wt % according to the purchaser's specifications. In making fuel plates, the picture frame method is applied. In this case, the original procedure is sufficiently effective in avoiding dogboning. The plates are finished by hot and cold roll milling and inspected dimensionally, metallurgically, and mechanically, and at the same time the blister test and X-ray radiographic tests are performed. Fuel elements are assembled by rolling flat or curved plates into side plate grooves and end-fit welding. Finished elements are tested dimensionally and hydraulically. Nominal losses during operation are less than 1% of the uranium metal. Our present capacity licensed by the Japanese Government is approximately 950 fuel elements a year. About 35 employees including engineers are engaged in development and manufacturing of fuels. Owing to the small limited demand of the research reactor fuels in Japan during the past 20 years (mostly in last 10 years), we processed only about 350 kg of highly enriched uranium and supplied approximately 1000 fuel elements to JAERI, Kyoto University, and others, and we have been suffering red-ink balance of budget every year. Some of trials in development are briefly discussed. In case of UO 2 -Al metal fuel plates, the vibratory compacting method was very popular among many researchers about 10 years ago. A lot of time and money was spent to study the economic fabrication process of

Powder metallurgy and fabricating processes of cermet and metmet fuel in Russia

International Nuclear Information System (INIS)

Vatulin, A.; Konovalov, I.; Savchenco, A.; Stetsky, Y.; Trifonov, Y.; Bochvar, A.A.

2000-01-01

Methods of powder metallurgy are widely used for manufacturing of various components of reactor core: beryllium reflectors, absorbers, parts of controlling and safety systems, fuel pellets for fuel elements of power reactors and etc. The new problems arising before atomic engineering associated with increasing requirements to safe operation of reactors, non-proliferation of the nuclear weapons and utilization of plutonium stockpile in the world, served as a push to development of new kinds of dispersion nuclear fuel CERMET, CERCER, METMET. The bases of fabricating processes of such compositions are the methods of powder metallurgy. In this report some results of research activities on the development of new kinds of CERMET and METMET fuel and fuel elements for different type reactors are presented. (author)

The present status of IAEA safeguards on nuclear fuel cycle facilities

International Nuclear Information System (INIS)

1979-02-01

This paper examines the present approach of the International Atomic Energy Agency (IAEA) to safeguarding various types of facilities in the nuclear fuel cycle, in the hope that it will serve as useful background material for several of the various working groups of the International Nuclear Fuel Cycle Evaluation (INFCE). The objectives and criteria of safeguards as well as the specific safeguards techniques which are utilized by the Agency, are addressed. In Part I, a general overview of safeguards as well as a discussion of procedures applicable to most if not all IAEA safeguarded facilities are included. Part II is broken down into specific facility types and focusses on the particular safeguards measures applied to them. Safeguards have reached different degrees of development for different types of facilities, in part because the Agency's experience in safeguarding certain types is considerably greater than for other types. Thus the Agency safeguards described herein are not static, but are continuously evolving. This evolution results not only from the fact that larger and more complex facilities have been coming under safeguards. Changes are also continually being introduced based on practical experience and research and development aimed at improving safeguards efficiency, reducing intrusiveness into plant operations, minimizing operator and inspector radiation exposure, and reducing subjective evaluations in determining the effectiveness of safeguards. To these ends, the technical support programmes of various countries are playing an important role. It is emphasized that this paper is not intended to evaluate the effectiveness of Agency safeguards or to highlight problem areas. It is simply aimed at providing a picture of what safeguards are or are planned to be at various stages of the fuel cycle

Description of a reference mixed oxide fuel fabrication plant (MOFFP)

International Nuclear Information System (INIS)

1978-01-01

In order to evaluate the environment impact, due to the Mixed Oxide Fuel Fabrication Plants, work has been initiated to describe the general design and operating conditions of a reference Mixed Oxide Fuel Fabrication Plant (MOFFP) for the 1990 time frame. The various reference data and basic assumptions for the reference MOFFP plant have been defined after discussion with experts. The data reported in this document are only made available to allow an evaluation of the environmental impact due to a reference MOFFP plant. These data have therefore not to be used as recommandation, standards, regulatory guides or requirements

Utility industry evaluation of the metal fuel facility and metal fuel performance for liquid metal reactors

International Nuclear Information System (INIS)

Burstein, S.; Gibbons, J.P.; High, M.D.; O'Boyle, D.R.; Pickens, T.A.; Pilmer, D.F.; Tomonto, J.R.; Weinberg, C.J.

1990-02-01

A team of utility industry representatives evaluated the liquid metal reactor metal fuel process and facility conceptual design being developed by Argonne National Laboratory (ANL) under Department of Energy sponsorship. The utility team concluded that a highly competent ANL team was making impressive progress in developing high performance advanced metal fuel and an economic processing and fabrication technology. The utility team concluded that the potential benefits of advanced metal fuel justified the development program, but that, at this early stage, there are considerable uncertainties in predicting the net overall economic benefit of metal fuel. Specific comments and recommendations are provided as a contribution towards enhancing the development program. 6 refs

Experiences in the application of quality control and quality assurance programmes in water reactor fuel fabrication

International Nuclear Information System (INIS)

Balaramamoorthy, K.; Vijayaraghavan, R.; Kulkarni, P.G.; Raghavan, S.V.; Bandyopadhyay, A.K.

1984-01-01

Nuclear fuel for Research Reactors and Pressurised Heavy Water Reactors (PHWRs) is being fabricated in India for a period of over two decades. The fuel is produced to conform to stringent quality control specifications. Generally, the performance of the fuel has been very good in the reactors. This is not only due to the high quality workmanship in the various stages of production but also to the meticulous care exercised in the planning and application of quality control and quality assurance procedures. For the nuclear fuel used in Water Reactors, extensive material specifications have been compiled and they are periodically reviewed and revised. The specifications cover various aspects such as metallurgical and mechanical properties, non-destructive testing, dimensional and visual standard requirements. Similarly, detailed manufacturing engineering instructions (MEIs) and quality control instructions (QCIs) have been drawn. For any deviations from the specified requirements, design concession committee considers all deviations and acceptance or rejection criteria are evolved. In this task, the design concession committee is supported by experimentation in various laboratories of the Department of Atomic Energy. The Quality Assurance procedures have been evolved over a long period of time. They generally conform to the latest code and recommended guides of IAEA regarding Quality Assurance in the manufacture of fuel. (orig.)

Recent advances in fuel fabrication techniques and prospects for the nineties

International Nuclear Information System (INIS)

Frain, R.G.; Caudill, H.L.; Faulhaber, R.

1987-01-01

Advanced Nuclear Fuels Corporation's approach and experience with the application of a flexible, just-in-time manufacturing philosophy to the production of customized nuclear fuel is described. Automation approaches to improve productivity are described. The transfer of technology across product lines is discussed as well as the challenges presented by a multiple product fabrication facility which produces a wide variety of BWR and PWR designs. This paper also describes the method of managing vendor quality control programs in support of standardization and clarity of documentation. Process simplification and the ensuing experience are discussed. Prospects for fabrication process advancements in the nineties are given with emphasis on the benefits of dry conversion of UF 6 to UO 2 powder, and increased use of automated and computerized inspection techniques. (author)

Nuclear-fuel-cycle risk assessment: descriptions of representative non-reactor facilities. Sections 1-14

Energy Technology Data Exchange (ETDEWEB)

Schneider, K.J.

1982-09-01

The Fuel Cycle Risk Assessment Program was initiated to provide risk assessment methods for assistance in the regulatory process for nuclear fuel cycle facilities other than reactors. This report, the first from the program, defines and describes fuel cycle elements that are being considered in the program. One type of facility (and in some cases two) is described that is representative of each element of the fuel cycle. The descriptions are based on real industrial-scale facilities that are current state-of-the-art, or on conceptual facilities where none now exist. Each representative fuel cycle facility is assumed to be located on the appropriate one of four hypothetical but representative sites described. The fuel cycles considered are for Light Water Reactors with once-through flow of spent fuel, and with plutonium and uranium recycle. Representative facilities for the following fuel cycle elements are described for uranium (or uranium plus plutonium where appropriate): mining, milling, conversion, enrichment, fuel fabrication, mixed-oxide fuel refabrication, fuel reprocessing, spent fuel storage, high-level waste storage, transuranic waste storage, spent fuel and high-level and transuranic waste disposal, low-level and intermediate-level waste disposal, and transportation. For each representative facility the description includes: mainline process, effluent processing and waste management, facility and hardware description, safety-related information and potential alternative concepts for that fuel cycle element. The emphasis of the descriptive material is on safety-related information. This includes: operating and maintenance requirements, input/output of major materials, identification and inventories of hazardous materials (particularly radioactive materials), unit operations involved, potential accident driving forces, containment and shielding, and degree of hands-on operation.

Nuclear-fuel-cycle risk assessment: descriptions of representative non-reactor facilities. Sections 1-14

International Nuclear Information System (INIS)

Schneider, K.J.

1982-09-01

The Fuel Cycle Risk Assessment Program was initiated to provide risk assessment methods for assistance in the regulatory process for nuclear fuel cycle facilities other than reactors. This report, the first from the program, defines and describes fuel cycle elements that are being considered in the program. One type of facility (and in some cases two) is described that is representative of each element of the fuel cycle. The descriptions are based on real industrial-scale facilities that are current state-of-the-art, or on conceptual facilities where none now exist. Each representative fuel cycle facility is assumed to be located on the appropriate one of four hypothetical but representative sites described. The fuel cycles considered are for Light Water Reactors with once-through flow of spent fuel, and with plutonium and uranium recycle. Representative facilities for the following fuel cycle elements are described for uranium (or uranium plus plutonium where appropriate): mining, milling, conversion, enrichment, fuel fabrication, mixed-oxide fuel refabrication, fuel reprocessing, spent fuel storage, high-level waste storage, transuranic waste storage, spent fuel and high-level and transuranic waste disposal, low-level and intermediate-level waste disposal, and transportation. For each representative facility the description includes: mainline process, effluent processing and waste management, facility and hardware description, safety-related information and potential alternative concepts for that fuel cycle element. The emphasis of the descriptive material is on safety-related information. This includes: operating and maintenance requirements, input/output of major materials, identification and inventories of hazardous materials (particularly radioactive materials), unit operations involved, potential accident driving forces, containment and shielding, and degree of hands-on operation

Recent Progress on the DUPIC Fuel Fabrication Technology at KAERI

International Nuclear Information System (INIS)

Jung-Won Lee; Ho-Jin Ryu; Geun-Il Park; Kee-Chan Song

2008-01-01

Since 1991, KAERI has been developing the DUPIC fuel cycle technology. The concept of a direct use of spent PWR fuel in Candu reactors (DUPIC) is based on a dry processing method to re-fabricate Candu fuel from spent PWR fuel without any intentional separation of the fissile materials and fission products. A DUPIC fuel pellet was successfully fabricated and the DUPIC fuel element fabrication processes were qualified on the basis of a Quality Assurance program. Consequently, the DUPIC fuel fabrication technology was verified and demonstrated on a laboratory-scale. Recently, the fuel discharge burn-up of PWRs has been extended to reduce the amount of spent fuel and the fuel cycle costs. Considering this trend of extending the fuel burn-up in PWRs, the DUPIC fuel fabrication technology should be improved to process high burn-up spent fuels. Particularly the release behavior of cesium from the pellet prepared with a high burn-up spent fuel was assessed. an improved DUPIC fuel fabrication technology was experimentally established with a fuel burn-up of 65,000 MWd/tU. (authors)

Aspects of welding of zircaloy thin tube to end plugin the experimental welding facility of fuel element fabrication laboratory

International Nuclear Information System (INIS)

Shafy, M.; El-Hakim, E.

1997-01-01

The work was achieved within the scope of developing egyptian nuclear fuel fabrication laboratory in inshas. It showed the results of developing a welding facility for performing a qualified zircaloy-2 and 4 thin tubes to end weld joints. The welding chamber design was developed to get qualified weld for both PWR and CANDU fuel rod configurations. Experimental works for optimizing the welding parameters of tungsten inert gas (TIG) welding and electron beam (EB) welding processes were achieved. The ld penetration deeper than the wall tube thickness can be obtained for qualified end plug weld joints. It recommended to use steel compensating block for radiographic inspection of end plug weld joints. The predominate defects that can be expected in end plug weld joints, are lack of penetration and cavity. The microstructure of the fusion zone and heat affected zones are Widmanstaetten structure and its grain size is drastically sensible to the heat generation and removal of arc welding. 16 figs

Evolutionary approaches for the safety evaluation of the nuclear fuel cycle facilities: lessons learnt from french experiences and assessment of future challenges

International Nuclear Information System (INIS)

Greneche, D.

2007-01-01

This paper is aimed at presenting the recent work carried out in France on the evolution of the safety of the nuclear fuel cycle facilities (FCF). 5 main categories of FCF have been dealt with in this article: uranium conversion, uranium enrichment, fresh fuel fabrication (including Mox fuel), spent fuel storage, and spent fuel reprocessing. The specific of FCF are reviewed and it appears that FCF have generally a safety advantage over reactors: the relatively slow evolution of physico-chemical phenomena causing severe accident conditions. Generally speaking, nuclear safety is ensured through the combination of actions taken at 4 levels: design, implementation, operation and inspection. It must be underlined that the French safety analysis process is primarily based on a deterministic approach (itself based on the fundamental principle of defense-in-depth), supplemented if necessary with probabilistic safety assessment (PSA) to detect potential weak points in a nuclear facility. All this process is well implemented in reactors but in the case of FCF it is generally limited to the deterministic approach. It is showed that the approaches and general principles implemented in the safety analysis of reactors apply well to FCF but the probabilistic analysis of safety remains nevertheless little practiced in FCF for which they still require significant developments. (A.C.)

Recycle and reuse of materials and components from waste streams of nuclear fuel cycle facilities

International Nuclear Information System (INIS)

2000-01-01

All nuclear fuel cycle processes utilize a wide range of equipment and materials to produce the final products they are designed for. However, as at any other industrial facility, during operation of the nuclear fuel cycle facilities, apart from the main products some byproducts, spent materials and waste are generated. A lot of these materials, byproducts or some components of waste have a potential value and may be recycled within the original process or reused outside either directly or after appropriate treatment. The issue of recycle and reuse of valuable material is important for all industries including the nuclear fuel cycle. The level of different materials involvement and opportunities for their recycle and reuse in nuclear industry are different at different stages of nuclear fuel cycle activity, generally increasing from the front end to the back end processes and decommissioning. Minimization of waste arisings and the practice of recycle and reuse can improve process economics and can minimize the potential environmental impact. Recognizing the importance of this subject, the International Atomic Energy Agency initiated the preparation of this report aiming to review and summarize the information on the existing recycling and reuse practice for both radioactive and non-radioactive components of waste streams at nuclear fuel cycle facilities. This report analyses the existing options, approaches and developments in recycle and reuse in nuclear industry

Coated U(Mo) Fuel: As-Fabricated Microstructures

Energy Technology Data Exchange (ETDEWEB)

Emmanuel Perez; Dennis D. Keiser, Jr.; Ann Leenaers; Sven Van den Berghe; Tom Wiencek

2014-04-01

As part of the development of low-enriched uranium fuels, fuel plates have recently been tested in the BR-2 reactor as part of the SELENIUM experiment. These fuel plates contained fuel particles with either Si or ZrN thin film coating (up to 1 µm thickness) around the U-7Mo fuel particles. In order to best understand irradiation performance, it is important to determine the starting microstructure that can be observed in as-fabricated fuel plates. To this end, detailed microstructural characterization was performed on ZrN and Si-coated U-7Mo powder in samples taken from AA6061-clad fuel plates fabricated at 500°C. Of interest was the condition of the thin film coatings after fabrication at a relatively high temperature. Both scanning electron microscopy and transmission electron microscopy were employed. The ZrN thin film coating was observed to consist of columns comprised of very fine ZrN grains. Relatively large amounts of porosity could be found in some areas of the thin film, along with an enrichment of oxygen around each of the the ZrN columns. In the case of the pure Si thin film coating sample, a (U,Mo,Al,Si) interaction layer was observed around the U-7Mo particles. Apparently, the Si reacted with the U-7Mo and Al matrix during fuel plate fabrication at 500°C to form this layer. The microstructure of the formed layer is very similar to those that form in U-7Mo versus Al-Si alloy diffusion couples annealed at higher temperatures and as-fabricated U-7Mo dispersion fuel plates with Al-Si alloy matrix fabricated at 500°C.

Estimation of radiation exposure for hot cell workers during DUPIC fuel fabrication process in IMEF M6 cell

Energy Technology Data Exchange (ETDEWEB)

Jeon, Yong Bum; Baek, Sang Yeol; Park, Dae Kyu

1997-06-01

DUPIC(Direct Use of spent PWR fuel In CANDU) fuel cycle to utilize the PWR spent fuel in fabricating CANDU fuel, which is expected to reduce not only the total amount of high level radwastes but the energy sources is underway. IMEF M6 cell to be used as DUPIC fuel fabrication facility is refurbished and retrofitted. Radiation exposure for the hot cell worker by dispersion of the radioactive materials during the DUPIC process were estimated on the basis of the hot cell design information. According to the estimation results, DUPIC fuel fabrication process could be run without any severe impacts to the hot cell workers when the ventilation system to maintain the sufficient pressure difference between hotcell and working area and radiation monitoring system is supports the hot cell operation properly. (author). 4 tabs., 6 figs.

Fabrication and post-irradiation examination of a zircaloy-2 clad UO2-1.5 wt% PuO2 fuel pin irradiated in PWL, CIRUS

International Nuclear Information System (INIS)

Sah, D.N.; Sahoo, K.C.; Chatterjee, S.; Majumdar, S.; Kamath, H.S.; Ramachandran, R.; Bahl, J.K.; Purushottam, D.S.C.; Ramakumar, M.S.; Sivaramakrishnan, K.S.; Roy, P.R.

1977-01-01

A zircaloy-2 clad UO 2 -1.5 wt% PuO 2 fuel pin was fabricated at the Radiometallurgy Section of the Bhabha Atomic Research Centre, Bombay, for irradiation in the pressurised water loop in CIRUS. Requisite development work related to powder conditioning, blending, pressing and sintering parameters was carried out to meet the exacting fuel pellet specifications of CANDU fuel. The fuel pin ruptured while being irradiated in the pressurised water loop in CIRUS, after experiencing a low burn-up of 507 MWD/MTM and was subsequently examined at the Radiometallurgy Hot Cells Facility. The results showed that internal clad hydriding led to primary failure of the fuel pin. Subsequent ingress of the coolant water caused excessive swelling of the thermal insulating magnesia pellets located at the ends of the fuel column. The swelling of magnesia pellets caused severe rupturing of the fuel pin at the two ends. The delayed rupturing of the fuel pin at the upper end, caused the fuel column to be displaced downwards by 5.85mm. (author)

Maintenance of nuclear chemical and fuel fabrication plants [Invited talk no. IT-3

International Nuclear Information System (INIS)

Prasad, A.M.

1981-01-01

Though the objective of the maintenance practices followed in nuclear facilities is to optimise production as in other conventional production plants, the radioactivity associated with nuclear materials is a major constraint in all maintenance jobs on equipment of the nuclear facility. Often non-routine maintenance have to be adopted. Maintenance aspect has to be taken into consideration at the design stage of the nuclear facility. The maintenance concept adopted in a nuclear facility depends on the type of plant and varies from full indirect remote maintenance to direct contact maintenance. This is illustrated by discussing maintenance practices followed in a fuel reprocessing plant, a high level radioactive waste management facility, a fuel fabrication plant, and a heavy water plant. Exposure of maintenance staff to radiation has to be kept within limits governed by safety regulations. Along with planning and scheduling of maintenance, training of manpower with mock-up facilities assumes importance and the maintenance jobs must be carried out under strict supervision. (M.G.B.)

Facility design, construction, and operation

International Nuclear Information System (INIS)

1995-04-01

France has been disposing of low-level radioactive waste (LLW) at the Centre de Stockage de la Manche (CSM) since 1969 and now at the Centre de Stockage de l'Aube (CSA) since 1992. In France, several agencies and companies are involved in the development and implementation of LLW technology. The Commissariat a l'Energie Atomic (CEA), is responsible for research and development of new technologies. The Agence National pour la Gestion des Dechets Radioactifs is the agency responsible for the construction and operation of disposal facilities and for wastes acceptance for these facilities. Compagnie Generale des Matieres Nucleaires provides fuel services, including uranium enrichment, fuel fabrication, and fuel reprocessing, and is thus one generator of LLW. Societe pour les Techniques Nouvelles is an engineering company responsible for commercializing CEA waste management technology and for engineering and design support for the facilities. Numatec, Inc. is a US company representing these French companies and agencies in the US. In Task 1.1 of Numatec's contract with Martin Marietta Energy Systems, Numatec provides details on the design, construction and operation of the LLW disposal facilities at CSM and CSA. Lessons learned from operation of CSM and incorporated into the design, construction and operating procedures at CSA are identified and discussed. The process used by the French for identification, selection, and evaluation of disposal technologies is provided. Specifically, the decisionmaking process resulting in the change in disposal facility design for the CSA versus the CSM is discussed. This report provides' all of the basic information in these areas and reflects actual experience to date

Critical experiments facility and criticality safety programs at JAERI

International Nuclear Information System (INIS)

Kobayashi, Iwao; Tachimori, Shoichi; Takeshita, Isao; Suzaki, Takenori; Miyoshi, Yoshinori; Nomura, Yasushi

1985-10-01

The nuclear criticality safety is becoming a key point in Japan in the safety considerations for nuclear installations outside reactors such as spent fuel reprocessing facilities, plutonium fuel fabrication facilities, large scale hot alboratories, and so on. Especially a large scale spent fuel reprocessing facility is being designed and would be constructed in near future, therefore extensive experimental studies are needed for compilation of our own technical standards and also for verification of safety in a potential criticality accident to obtain public acceptance. Japan Atomic Energy Research Institute is proceeding a construction program of a new criticality safety experimental facility where criticality data can be obtained for such solution fuels as mainly handled in a reprocessing facility and also chemical process experiments can be performed to investigate abnormal phenomena, e.g. plutonium behavior in solvent extraction process by using pulsed colums. In FY 1985 detail design of the facility will be completed and licensing review by the government would start in FY 1986. Experiments would start in FY 1990. Research subjects and main specifications of the facility are described. (author)

Research on consequence analysis method for probabilistic safety assessment of nuclear fuel facilities (4). Investigation of safety evaluation method for fire and explosion incidents

International Nuclear Information System (INIS)

Abe, Hitoshi; Tashiro, Shinsuke; Ueda, Yoshinori

2010-01-01

A special committee on 'Research on the analysis methods for accident consequence of nuclear fuel facilities (NFFs)' was organized by the Atomic Energy Society of Japan (AESJ) under the entrustment of Japan Atomic Energy Agency (JAEA). The committee aims to research on the state-of-the-art consequence analysis method for Probabilistic Safety Assessment (PSA) of NFFs, such as fuel reprocessing and fuel fabrication facilities. The objective of this research is to obtain the useful information related to the establishment of quantitative performance objectives and to risk-informed regulation through qualifying issues needed to be resolved for applying PSA to NFFs. The research activities of the committee were mainly focused on the analysis method of consequences for postulated accidents with potentially large consequences in NFFs, e.g., events of criticality, spill of molten glass, hydrogen explosion, boiling of radioactive solution, and fire (including rapid decomposition of TBP complexes), resulting in the release of radio active materials into the environment. The results of the research were summarized in a series of six reports, which consist of a review report and five technical ones. In this technical report, the research results about basic experimental data and the method for safety evaluation of fire and explosion incidents were summarized. (author)

As nuclear fuel bank project moves ahead, support for facility cannot falter

Energy Technology Data Exchange (ETDEWEB)

Shepherd, John [nuclear 24, Redditch (United Kingdom)

2016-10-15

During the summer 2016, the historic next steps were taken to establish an international nuclear fuel bank under the auspices of the International Atomic Energy Agency (IAEA). The 'bank', officially known as the IAEA Low Enriched Uranium (LEU) Storage Facility is scheduled to be ready for operations by this time next year. The key role of the fuel bank will be to hold a reserve of LEU, the basic ingredient of nuclear fuel.

LOFT fuel modules design, characterization, and fabrication program

International Nuclear Information System (INIS)

Russell, M.L.

1977-06-01

The loss-of-fluid test [LOFT) fuel modules have evolved from a comprehensive five-year design, characterization, and fabrication program which has resulted in the accomplishment of many technical activities of interest in pressurized water reactor fuel design development and safety research. Information is presented concerning: determination of fundamental high-temperature reactor material properties; design invention related to in-core instrumentation attachment; implementation of advanced and/or unique fuel bundle characterization techniques; implementation of improved fuel bundle fabrication techniques; and planning and execution of a multimillion dollar design, characterization, and fabrication program for pressurized water reactor fuel

Development of inspection data collection and evaluation system for large scale MOX fuel fabrication plant safeguards (3)

International Nuclear Information System (INIS)

Kumakura, Shinichi; Masuda, Shoichiro; Iso, Shoko; Hisamatsu, Yoshinori; Kurobe, Hiroko; Nakajima, Shinji

2015-01-01

Inspection Data Collection and Evaluation System is the system to store inspection data and operator declaration data collected from various measurement equipment, which is installed in fuel fabrication processes of the large-scale MOX fuel fabrication plant, and to make safeguards evaluation based on Near Real Time Accountancy (NRTA) using these data. Nuclear Material Control Center developed the simulator to simulate fuel fabrication process, in-process material inventory/flow data and the measurement data and the adequacy/impact to the uncertainty of the material balance using the simulation results, such as the facility operation and the operational status, has been reviewed. Following the 34th INMM Japan chapter presentation, the model similar to the real nuclear material accountancy during the fuel fabrication process was simulated and the nuclear material accountancy and its uncertainty (Sigma MUF) have been reviewed. Some findings have been obtained, such as regarding evaluation related indicators for verification under a more realistic accountancy which could be applied by operator. (author)

Fabrication of simulated DUPIC fuel

Science.gov (United States)

Kang, Kweon Ho; Song, Ki Chan; Park, Hee Sung; Moon, Je Sun; Yang, Myung Seung

2000-12-01

Simulated DUPIC fuel provides a convenient way to investigate the DUPIC fuel properties and behavior such as thermal conductivity, thermal expansion, fission gas release, leaching, and so on without the complications of handling radioactive materials. Several pellets simulating the composition and microstructure of DUPIC fuel are fabricated by resintering the powder, which was treated through OREOX process of simulated spent PWR fuel pellets, which had been prepared from a mixture of UO2 and stable forms of constituent nuclides. The key issues for producing simulated pellets that replicate the phases and microstructure of irradiated fuel are to achieve a submicrometre dispersion during mixing and diffusional homogeneity during sintering. This study describes the powder treatment, OREOX, compaction and sintering to fabricate simulated DUPIC fuel using the simulated spent PWR fuel. The homogeneity of additives in the powder was observed after attrition milling. The microstructure of the simulated spent PWR fuel agrees well with the other studies. The leading structural features observed are as follows: rare earth and other oxides dissolved in the UO2 matrix, small metallic precipitates distributed throughout the matrix, and a perovskite phase finely dispersed on grain boundaries.

Development of automation and remotisation systems for fabrication of (Th-233U)O2 MOX fuel for AHWR

International Nuclear Information System (INIS)

Saraswat, Anupam; Danny, K.M.; Chakraborty, S.; Somayajulu, P.S.; Kumar, Arun; Mittal, R.; Prasad, R.S.; Mahule, K.N.; Panda, S.; Jayarajan, K.

2011-01-01

To meet the ever increasing power requirement of India, country is planning to utilize its large thorium reserves for the third stage of nuclear power program based on Thorium-Uranium 233 fuel in A.H.W.R. Although there are many advantages of (Th- 233 U)O 2 fuel cycle, presence of radiological hazards due to the presence of 1000-2000 ppm level of 232 U in the 233 U fuel and inertness of ThO 2 makes handling and fabrication of fuel difficult. The associated high alpha and gamma activity demands high level of automation and remote handling in alpha tight hot cells. To demonstrate automation and remotisation in (Th- 233 U)O 2 fuel fabrication, a mock up facility is being set up at BARC. This facility shall develop automation systems required for remote fuel fabrication in a simulated hot cell environment. There are many innovative schemes and systems being developed like integrated powder pellet system, remote viewing system for hot cell application etc. Low visibility inside the hot cell has always been a problem for the operator. To overcome this problem a remote viewing system has been developed by which entire hot cell area can be scanned with the use of a joystick and the display can be seen on a LCD monitor. The viewing system is made up of radiation resistant optics which can work even in high gamma fields. It consists of objective end assembly which is used to scan the hot cell area with the help of prism doublets and drive mechanism for capturing full 360 deg solid angle view. There is a Galilean telescope and focusing system used for focusing images of distant objects. Drive mechanism can be controlled by the joystick available to the operator. System has a high resolution CCD display and camera which gives a clear display of objects lying inside the hot cell area. Integrated powder pellet system is being developed for fabrication of MOX pellets from feed powder. This will be automated system which will take input in the form of MOX powder and convert it

The fabrication of nuclear fuel elements in Mexico

International Nuclear Information System (INIS)

Guerrero Morillo, H.L.

1977-01-01

The situation of nuclear electricity generation in Mexico in 1976 is described: two nuclear reactors were under construction but no definite programme on the type and start-up dates for the next power plants existed. However, the existence of a general plan on nuclear power plants is mentioned, which, according to the latest estimates, will provide 10,000MW installed by 1990. The national intention, as laid down in an appropriate Law, is to supply domestic nuclear fuel to the power reactors operating in the country, starting with the first reloading of the two BWRs at the first national station in Laguna Verde, required at the end of 1981 and 1982, respectively. Before this can be achieved and to provide the relatively small amounts of fuel elements for the two reactors, Mexico must adopt a strategy of fuel elements fabrication. The two main options are analysed: (1) to delay local fabrication until a national nuclear programme has been defined, meanwhile purchasing abroad the necessary initial cores and refuelling; (2) to start local fabrication of fuel elements as soon as possible in order to provide the first refuelling of the first unit of Laguna Verde, confronting the economic risks of such a decision with the advantages of immediate action. Both options are analysed in detail, comparing them especially from the economic point of view. Current information from potential licensors for design and manufacture are used in the analysis. (author)

Seismic design considerations of nuclear fuel cycle facilities

International Nuclear Information System (INIS)

2001-10-01

An Advisory Group Meeting (AGM) on Seismic Technologies of Nuclear Fuel Cycle Facilities was convened in Vienna from 12 to 14 November 1997. The main objective of the meeting was the investigation of the present status of seismic technologies in nuclear fuel cycle facilities in Member States as a starting point for understanding of the most important directions and trends of national initiatives, including research and development, in the area of seismic safety. The AGM gave priority to the establishment of a consistent programme for seismic assessment of nuclear fuel cycle facilities worldwide. A consultants meeting subsequently met in Vienna from 16 to 19 March 1999. At this meeting the necessity of a dedicated programme was further supported and a technical background to the initiative was provided. This publication provides recommendations both for the seismic design of new plants and for re-evaluation projects of nuclear fuel cycle facilities. After a short introduction of the general IAEA approach, some key contributions from Member State participants are presented. Each of them was indexed separately

Reproduction of the RA reactor fuel element fabrication

International Nuclear Information System (INIS)

Novakovic, M.

1961-12-01

This document includes the following nine reports: Final report on task 08/12 - testing the Ra reactor fuel element; design concept for fabrication of RA reactor fuel element; investigation of the microstructure of the Ra reactor fuel element; Final report on task 08/13 producing binary alloys with Al, Mo, Zr, Nb and B additions; fabrication of U-Al alloy; final report on tasks 08/14 and 08/16; final report on task 08/32 diffusion bond between the fuel and the cladding of the Ra reactor fuel element; Final report on task 08/33, fabrication of the RA reactor fuel element cladding; and final report on task 08/36, diffusion of solid state metals [sr

Treat upgrade fuel fabrication

International Nuclear Information System (INIS)

Davidson, K.V.; Schell, D.H.

1979-01-01

An extrusion and thermal treatment process was developed to produce graphite fuel rods containing a dispersion of enriched UO 2 . These rods will be used in an upgraded version of the Transient Reactor Test Facility (TREAT). The improved fuel provides a higher graphite matrix density, better fuel dispersion and higher thermal capabilities than the existing fuel

Characterization of fuel miniplates fabricated with U(Mo) particles dispersed in Al-Si matrices

International Nuclear Information System (INIS)

Arico, S F; Mirandou, M I; Balart, S N; Fabro, J O

2012-01-01

In 2011 ECRI facility (Depto. ECRI, GCCN, CNEA) restarted the development for the fabrication of dispersion miniplates fuel elements in Al-Si matrix. This miniplates are fabricated with atomized U-7wt%Mo particles dispersed in a matrix formed by a mixture of pure Al and pure Si powders. The first results for an Al-4wt%Si matrix were presented at the AATN 2011 Annual Meeting. In this work, new results from the microstructural characterization of the meat in Al- 2wt%Si and pure Al miniplates are presented and compared with the previous ones. It is the intention to study the influence of the fabrication parameters as well as different Si concentration in the matrix, on the formation and characteristics of the interaction layer formed between the particles and the matrix at the end of the fabrication process. According to the results presented in this work an improvement can be observed on miniplates with Al-Si matrix respect to the one with pure Al. On the miniplates with Al- Si matrix, almost 100 % of the U(Mo) particles presented, at least in some fraction of its surface, an interaction layer composed by phases that contain Si. Moreover its morphological characteristics are independent of the crystallographic state of the U(Mo) particles. However, the oxide layer formed on the U(Mo) during the hot rolling acts as a barrier to the formation of the interaction layer. As a consequence, it is then mandatory to introduce some changes on the fabrication parameters to avoid, or at least minimize, this oxide layer (author)

Lessons learned from MELOX plant operation and support to design of new MOX fuel fabrication plants

International Nuclear Information System (INIS)

Tourre, Joel; Gattegno, Robert; Guay, Philippe; Bariteau, Jean-Pierre

2005-01-01

AREVA is participating in the design of the US MOX Fuel Fabrication Facility (MFFF). To support this project and allow the U.S. Department of Energy (DOE) client to reap full benefit from the MELOX operating experience, AREVA, through COGEMA and its engineering subsidiary SGN have implemented a rigorous process to prudently apply MELOX Lessons Learned to the MFFF design. This paper describes the Lessons Learned process, how the process supports the advancement of fuel fabrication technology and, how the results of the process are benefiting the client. (author)

Transfer tunnel transporter system for the Fuels and Materials Examination Facility

International Nuclear Information System (INIS)

Petty, J.A.; Miller, S.C.; Richards, J.T.

1981-01-01

The detail design is complete and fabrication is approximately 75% complete on the Transfer Tunnel Transporter System. This system provides material handling capability for large, bulky equipment between two hot cells in a new Breeder Reactor Program support facility, the Fuels and Materials Examination Facility. One hot cell has an air atmosphere, the other a high purity inert gas atmosphere which must be maintained during transfer operations. System design features, operational capabilities and remote recovery provisions are described

Storage facilities of spent nuclear fuel in dry for Mexican nuclear facilities

International Nuclear Information System (INIS)

Salmeron V, J. A.; Camargo C, R.; Nunez C, A.; Mendoza F, J. E.; Sanchez J, J.

2013-10-01

In this article the relevant aspects of the spent fuel storage and the questions that should be taken in consideration for the possible future facilities of this type in the country are approached. A brief description is proposed about the characteristics of the storage systems in dry, the incorporate regulations to the present Nuclear Regulator Standard, the planning process of an installation, besides the approaches considered once resolved the use of these systems; as the modifications to the system, the authorization periods for the storage, the type of materials to store and the consequent environmental impact to their installation. At the present time the Comision Nacional de Seguridad Nuclear y Salvaguardias (CNSNS) considers the possible generation of two authorization types for these facilities: Specific, directed to establish a new nuclear installation with the authorization of receiving, to transfer and to possess spent fuel and other materials for their storage; and General, focused to those holders that have an operation license of a reactor that allows them the storage of the nuclear fuel and other materials that they possess. Both authorizations should be valued according to the necessities that are presented. In general, this installation type represents a viable solution for the administration of the spent fuel and other materials that require of a temporary solution previous to its final disposal. Its use in the nuclear industry has been increased in the last years demonstrating to be appropriate and feasible without having a significant impact to the health, public safety and the environment. Mexico has two main nuclear facilities, the nuclear power plant of Laguna Verde of the Comision Federal de Electricidad (CFE) and the facilities of the TRIGA Reactor of the Instituto Nacional de Investigaciones Nucleares (ININ) that will require in a future to use this type of disposition installation of the spent fuel and generated wastes. (Author)

Refueling the RPI reactor facility with low-enrichment fuel

International Nuclear Information System (INIS)

Harris, D.R.; Rodriguez-Vera, F.; Wicks, F.E.

1985-01-01

The RPI Critical Facility has operated since 1963 with a core of thin, highly enriched fuel plates in twenty-five fuel assembly boxes. A program is underway to refuel the reactor with 4.81 w/o enriched SPERT (F-1) fuel rods. Use of these fuel rods will upgrade the capabilities of the reactor and will eliminate a security risk. Adequate quantities of SPERT (F-1) fuel rods are available, and their use will result in a great cost saving relative to manufacturing new low-enrichment fuel plates. The SPERT fuel rods are 19 inches longer than are the present fuel plates, so a modified core support structure is required. It is planned to support and position the SPERT fuel pins by upper and lower lattice plates, thus avoiding the considerable cost of new fuel assembly boxes. The lattice plates will be secured to the existing top and bottom plates. The design permits the fabrication and use of other lattice plates for critical experiment research programs in support of long-lived full development for power reactors. (author)

Advanced Research Reactor Fuel Development

Energy Technology Data Exchange (ETDEWEB)

Kim, C. K.; Park, H. D.; Kim, K. H. (and others)

2006-04-15

RERTR program for non-proliferation has propelled to develop high-density U-Mo dispersion fuels, reprocessable and available as nuclear fuel for high performance research reactors in the world. As the centrifugal atomization technology, invented in KAERI, is optimum to fabricate high-density U-Mo fuel powders, it has a great possibility to be applied in commercialization if the atomized fuel shows an acceptable in-reactor performance in irradiation test for qualification. In addition, if rod-type U-Mo dispersion fuel is developed for qualification, it is a great possibility to export the HANARO technology and the U-Mo dispersion fuel to the research reactors supplied in foreign countries in future. In this project, reprocessable rod-type U-Mo test fuel was fabricated, and irradiated in HANARO. New U-Mo fuel to suppress the interaction between U-Mo and Al matrix was designed and evaluated for in-reactor irradiation test. The fabrication process of new U-Mo fuel developed, and the irradiation test fuel was fabricated. In-reactor irradiation data for practical use of U-Mo fuel was collected and evaluated. Application plan of atomized U-Mo powder to the commercialization of U-Mo fuel was investigated.

Gel-sphere-pac reactor fuel fabrication and its application to a variety of fuels

International Nuclear Information System (INIS)

Olsen, A.R.; Judkins, R.R.

1979-12-01

The gel-sphere-pac fuel fabrication option was evaluated for its possible application to commercial scale fuel fabrication for 19 fuel element designs that use oxide fuel in metal clad rods. The dry gel spheres are prepared at the reprocessing plant and are then calcined, sintered, inspected, and loaded into fuel rods and packed by low-energy vibration. A fuel smear density of 83 to 88% theoretical can be obtained. All fuel fabrication process steps were defined and evaluated from fuel receiving to finished fuel element shipping. The evaluation also covers the feasibility of the process, the current status of technology, estimates of the required time and cost to develop the technology to commercial status, and the safety and licensability of commercial scale plants. The primary evaluation was for a Light-Water Reactor fuel element containing (U,Pu)O 2 fuel. The other 18 fuel element types - 3 for Light-Water Reactors, 1 for a Heavy-Water Reactor, 1 for a Gas-Cooled Fast Reactor, 7 for Liquid-Metal-Cooled Fast Breeder Reactors, and 3 pairs for Light-Water Prebreeder and Breeder Reactors - were compared with the Light-Water Reactor. The gel-sphere-pac option was found applicable to 17 of the 19 element types; the characteristics of a commercial scale plant were defined for these for making cost estimates for such plants. The evaluation clearly shows the gel-sphere-pac process to be a viable fuel fabrication option. Estimates indicate a significant potential fabrication cost advantage for the gel-sphere-pac process if a remotely operated and remotely maintained fuel fabrication plant is required

The fabrication and performance of Canadian silicide dispersion fuel for test reactors

International Nuclear Information System (INIS)

Sears, D.F.; Wood, J.C.; Berthiaume, L.C.; Herbert, L.N.; Schaefer, J.D.

1985-01-01

Fuel fabrication effort is now concentrated on the commissioning of large-scale process equipment, defining product specifications, developing a quality assurance plan, and setting up a mini-computer material accountancy system. In the irradiation testing program, full-size NRU assemblies containing 20% enriched silicide dispersion fuel have been Irradiated successfully to burnups in the range 65-80 atomic percent. Irradiations have also been conducted on mini-elements having 1.2 mm diameter holes In their mid-sections, some drilled before irradiation and others after irradiation to 22-83 atomic percent burnup. Uranium was lost to the coolant in direct proportion to the surface area of exposed core material. Pre-irradiation in the intact condition appeared to reduce in-reactor corrosion. Fuel cores developed for the NRU reactor are dimensionally very stable, swelling by only 6-8% at the very high burnup of 93 atomic percent. Two important factors contributing to this good performance are cylindrical clad restraint and coarse silicide particles. Thermal ramping tests were conducted on irradiated silicide aspersion fuels. Small segments of fuel cores released 85 Kr starting at about 520 deg. C and peaking at about 680 deg C. After a holding period of 1 hour at 720 deg. C a secondary 85 Kr peak occurred during cooling (at about 330 deg. C) probably due to thermal contraction cracking. Whole mini-elements irradiated to 93 atomic percent burnup were also ramped thermally, with encouraging results. After about 0.25 h at 530 deg. C the aluminum cladding developed very localized small blisters, some with penetrating pin-hole cracks preventing gross pillowing or ballooning. (author)

The fabrication and performance of Canadian silicide dispersion fuel for test reactors

Energy Technology Data Exchange (ETDEWEB)

Sears, D F; Wood, J C; Berthiaume, L C; Herbert, L N; Schaefer, J D

1985-07-01

Fuel fabrication effort is now concentrated on the commissioning of large-scale process equipment, defining product specifications, developing a quality assurance plan, and setting up a mini-computer material accountancy system. In the irradiation testing program, full-size NRU assemblies containing 20% enriched silicide dispersion fuel have been Irradiated successfully to burnups in the range 65-80 atomic percent. Irradiations have also been conducted on mini-elements having 1.2 mm diameter holes In their mid-sections, some drilled before irradiation and others after irradiation to 22-83 atomic percent burnup. Uranium was lost to the coolant in direct proportion to the surface area of exposed core material. Pre-irradiation in the intact condition appeared to reduce in-reactor corrosion. Fuel cores developed for the NRU reactor are dimensionally very stable, swelling by only 6-8% at the very high burnup of 93 atomic percent. Two important factors contributing to this good performance are cylindrical clad restraint and coarse silicide particles. Thermal ramping tests were conducted on irradiated silicide aspersion fuels. Small segments of fuel cores released {sup 85}Kr starting at about 520 deg. C and peaking at about 680 deg C. After a holding period of 1 hour at 720 deg. C a secondary {sup 85}Kr peak occurred during cooling (at about 330 deg. C) probably due to thermal contraction cracking. Whole mini-elements irradiated to 93 atomic percent burnup were also ramped thermally, with encouraging results. After about 0.25 h at 530 deg. C the aluminum cladding developed very localized small blisters, some with penetrating pin-hole cracks preventing gross pillowing or ballooning. (author)

Radiological and environmental safety in front-end fuel cycle facilities

International Nuclear Information System (INIS)

Puranik, V.D.

2011-01-01

The front end nuclear fuel cycle comprises of mining and processing of beach mineral sands along the southern coast of Kerala, Tamilnadu and Orissa, mining and processing of uranium ore in Singhbhum-East in Jharkhand and refining and fuel fabrication at Hyderabad. The Health Physics Units (HPUs)/Environmental Survey Laboratories (ESLs) set up at each site from inception of operation to carry out regular in-plant, personnel monitoring and environmental surveillance to ensure safe working conditions, evaluate radiation exposure of workers, ensure compliance with statutory norms, help in keeping the environmental releases well within the limits and advise appropriate control measures. This paper describes the occupational and environmental radiological safety measures associated with the operations of front end of nuclear fuel cycle. Radiological monitoring in these facilities is important to ensure safe working environment, protection of workers against exposure to radiation and comply with regulatory limits of exposure. The radiation exposure of workers in different units of the front end nuclear fuels cycle facilities operated by IREL, UCIL and NFC and environmental monitoring results are summarised in this paper

Estimates of Canadian fuel fabrication costs for alternative fuel cycles and systems

International Nuclear Information System (INIS)

Blahnik, C.

1979-04-01

Unit fuel fabrication costs are estimated for alternate fuel cycles and systems that may be of interest in Ontario Hydro's strategy analyses. A method is proposed for deriving the unit fuel fabrication price to be paid by a Canadian utility as a function of time (i.e. the price that reflects the changing demand/supply situation in the particular scenario considered). (auth)

Radioactive waste management of experimental DUPIC fuel fabrication process

International Nuclear Information System (INIS)

Lee, H. H.; Park, J. J.; Shin, J. M.; Yang, M. S.; Hong, K. P.

2001-01-01

The concept of DUPIC(Direct Use of Spent PWR Fuel in CANDU Reactors) is a dry processing technology to manufacture CANDU compatible DUPIC fuel from spent PWR fuel material. Real spent PWR fuel was used in IMEF M6 hot cell to carry out DUPIC experiment. Afterwards, about 200 kg-U of spent PWR fuel is supposed to be used till 2006. This study has been conducted in some hot cells of PIEF and M6 cell of IMEF. There are various forms of nuclear material such as rod cut, powder, green pellet, sintered pellet, fabrication debris, fuel rod, fuel bundle, sample, and process waste produced from various manufacturing experiment of DUPIC fuel. After completing test, the above nuclear wastes and test equipment etc. will be classified as radioactive waste, transferred to storage facility and managed rigorously according to domestic and international laws until the final management policy is determined. It is desirable to review management options in advance for radioactive waste generated from manufacturing experiment of DUPIC nuclear fuel as well as residual nuclear material and dismantled equipment. This paper includes basic plan for DUPIC radwaste, arising source and estimated amount of radioactive waste, waste classification and packing, transport cask, transport procedures

OECD/NEA WGFCS Workshop: Safety Assessment of Fuel Cycle Facilities - Regulatory Approaches and Industry Perspectives

International Nuclear Information System (INIS)

2013-01-01

Nuclear fuel is produced, processed, and stored mainly in industrial-scale facilities. Uranium ores are processed and refined to produce a pure uranium salt stream, Uranium is converted and enriched, nuclear fuel is fabricated (U fuel and U/Pu fuel for the closed cycle option); and spent fuel is stored and reprocessed in some countries (close cycle option). Facilities dedicated to the research and development of new fuel or new processes are also considered as Fuel Cycle Facilities. The safety assessment of nuclear facilities has often been led by the methodology and techniques initially developed for Nuclear Power Plants. As FCFs cover a wide diversity of installations the various approaches of national regulators, and their technical support organizations, for the Safety Assessment of Fuel Cycle Facilities are also diverse, as are the approaches by their industries in providing safety justifications for their facilities. The objective of the Working Group on Fuel Cycle Safety is to advance the understanding for both regulators and operators of relevant aspects of nuclear fuel cycle safety in member countries. A large amount of experience is available in safety assessment of FCFs, which should be shared to develop ideas in this field. To contribute to this task, the Workshop on 'Safety Assessment of Fuel Cycle Facilities - Regulatory Approaches and Industry Perspectives' was held in Toronto, on 27 - 29 September 2011. The workshop was hosted by Canadian Nuclear Safety Commission. The current proceedings provide summary of the results of the workshop with the text of the papers given and presentations made

MELOX fuel fabrication plant: Operational feedback and future prospects

International Nuclear Information System (INIS)

Hugelmann, D.; Greneche, D.

2000-01-01

inspection equipment). In such conditions, plant safety is not affected and operation remains the same. To cope with the growing MOX fuel demand, some countries have equipped themselves (or should equip themselves in the near future) with the state-of-art MOX industrial capabilities. This growing demand is obviously linked with a higher diversity in fuel designs requirements. The empowerment of the MELOX plant, the first high-throughput MOX fuel fabrication facility in operation in the world, is in keeping with this situation: the MELOX West Fitting Building (MWFB) resulting from an optimized design know-how, is the demonstration of the COGEMA Group high capability of adaptation. With the MWFB, the completion of a versatile fabrication plant adapted to the international fuel market is reached. (author)

The enforcement order for the law for arrangement of surrounding areas of power generating facilities

International Nuclear Information System (INIS)

1980-01-01

This rule is established under the provisions of the law for the redevelopment of the surrounding areas of power generating facilities. Persons who install power generating facilities under the law include general electric power enterprises and wholesale electric power enterprises defined under the electric enterprises act and the Power Reactor and Nuclear Fuel Development Corporation. The scale of these facilities defined under the law is 350,000 kilo-watts output for atomic and thermal power generating facilities, 10,000 kilo-watts output for the facilities utilizing geothermal energy, 100,000 kilo-watts output for facilities whose main fuel is coal, and 1,000 kilo-watts output for hydraulic power generating facilities, etc. The facilities closely related to atomic power generation include the reprocessing and examination facilities of fuel materials spent in atomic power reactors, the reactors installed by the Japan Atomic Energy Research Institute for studying on the safety of atomic power reactors, the experimental fast reactors and the uranium enrichment facilities established by the Power Reactor and Nuclear Fuel Development Corporation. The public facilities in this rule are those for communication, sport and recreation, environment hygiene, education and culture, medicine, social welfare, fire fighting, etc. Governors of prefectures who intend to get approval under the law shall file redevelopment plans to the competent minister through the Minister of the International Trade and Industry. (Okada, K.)

Temporary storage facility for spent nuclear fuels at the Atucha I nuclear power station (CNA)

International Nuclear Information System (INIS)

Wasinger, K.

1983-01-01

According to plans of the Argentine Atomic Energy Commission (CNEA), the spent nuclear fuel elements of the Atucha I Nuclear Power Station are to be stored temporarily pending a decision about the ultimate disposal concept. The holding capacity of the first fuel storage facility built by the German KWU together with the whole power plant had been expanded in 1978 to a level good until mid-1982. In 1977, KWU drafted the concept of another fuel storage facility. Like the first one, it was designed as a wet storage system attached to the power plant installations and had a holding capacity of 6944 fuel elements, which corresponds to some 1100 te of uranium. This extends the storage capacity up until 1996. In 1978, KWU was commissioned by CNEA to plan the whole facility and deliver the mechanical and electrical equipment. CNEA themselves assumed responsibility for the construction work. The second fuel storage facility was commissioned three years after the start of construction. (orig.) [de

The Atalante facility at CEA/Marcoule: towards Gen IV systems fuel cycle

Energy Technology Data Exchange (ETDEWEB)

Bordier, Gilles; Warin, Dominique; Masson, Michel [CEA/Marcoule Direction, BP 17171 - 30207 - Bagnols-sur-Ceze Cedex (France)

2008-07-01

The Atalante facility is a complete set of 18 hot labs and 9 shielded cells devoted to the research and development on fuel cycle. The activities correspond to 4 major sectors of nuclear research: -) to support the operation of actual reprocessing plants with the aim of adapting the head of the process to the increase of the spend fuel burn-up and to different types of new burnt fuels to be reprocessed (including MOX, USi or UMo fuels); -) to develop the COEX{sup TM} process that jointly manages uranium and plutonium from the dissolution of spent fuel to the production of UPuO{sub 2} powder and the fabrication of MOX fuel pellets; -) to prepare the recycling of minor actinides (MA) by partitioning or by grouped actinide extraction, and by MA bearing fuel fabrication; -) to study the long term behavior of high level waste conditioning matrices and especially self irradiation and leaching of vitrified waste. The first hot lab of Atalante was operated in 1992, the process shielded cell (CBP) in 2003 and the last LN1 lab in 2005, while at the same time a large scale demonstration test on the DIAMEX-SANEX MA partitioning process was performed. Now some new challenges involve further necessary evolutions of the facility. Some are related to safety assessment and operating flexibility; the major evolutions will come from new scientific goals and research programs. Furthermore, minor actinides materials irradiation tests in fast reactors will be prepared in the framework of a large international cooperation (GACID program) and need the production of significant amounts of MA bearing mixed U-Pu oxide compounds in new hot labs and shielded cells equipment. The major new research tools are presented and we highlight how Atalante is a unique facility which brings a real opportunity to reinforce the European and international scientific cooperation in order to prepare the next Gen IV fuel cycle. (authors)

The Atalante facility at CEA/Marcoule: towards Gen IV systems fuel cycle

International Nuclear Information System (INIS)

Bordier, Gilles; Warin, Dominique; Masson, Michel

2008-01-01

The Atalante facility is a complete set of 18 hot labs and 9 shielded cells devoted to the research and development on fuel cycle. The activities correspond to 4 major sectors of nuclear research: -) to support the operation of actual reprocessing plants with the aim of adapting the head of the process to the increase of the spend fuel burn-up and to different types of new burnt fuels to be reprocessed (including MOX, USi or UMo fuels); -) to develop the COEX TM process that jointly manages uranium and plutonium from the dissolution of spent fuel to the production of UPuO 2 powder and the fabrication of MOX fuel pellets; -) to prepare the recycling of minor actinides (MA) by partitioning or by grouped actinide extraction, and by MA bearing fuel fabrication; -) to study the long term behavior of high level waste conditioning matrices and especially self irradiation and leaching of vitrified waste. The first hot lab of Atalante was operated in 1992, the process shielded cell (CBP) in 2003 and the last LN1 lab in 2005, while at the same time a large scale demonstration test on the DIAMEX-SANEX MA partitioning process was performed. Now some new challenges involve further necessary evolutions of the facility. Some are related to safety assessment and operating flexibility; the major evolutions will come from new scientific goals and research programs. Furthermore, minor actinides materials irradiation tests in fast reactors will be prepared in the framework of a large international cooperation (GACID program) and need the production of significant amounts of MA bearing mixed U-Pu oxide compounds in new hot labs and shielded cells equipment. The major new research tools are presented and we highlight how Atalante is a unique facility which brings a real opportunity to reinforce the European and international scientific cooperation in order to prepare the next Gen IV fuel cycle. (authors)

Status of plutonium recycle from mixed oxide fuel fabrication wastes (U,Pu)O2 facility activities

International Nuclear Information System (INIS)

Quesada, Calixto A.; Adelfang, Pablo; Greiner, G.; Orlando, Oscar S.; Mathot, Sergio R.

1999-01-01

Within the specific subject of mixed oxides corresponding to the Fuel Cycle activities performed at CNEA, the recovery of plutonium from wastes originated during tests and pre-fabrication stages is performed. (author)

Spent fuel storage facility, Kalpakkam

International Nuclear Information System (INIS)

Shreekumar, B.; Anthony, S.

2017-01-01

Spent Fuel Storage Facility (SFSF), Kalpakkam is designed to store spent fuel arising from PHWRs. Spent fuel is transported in AERB qualified/authorized shipping cask by NPCIL to SFSF by road or rail route. The spent fuel storage facility at Kalpakkam was hot commissioned in December 2006. All systems, structures and components (SSCs) related to safety are designed to meet the operational requirements

MOX fuel fabrication, in reactor performance and improvement

International Nuclear Information System (INIS)

Vliet, J. van; Deramaix, P.; Nigon, J.L.; Fournier, W.

1998-01-01

In Europe, MOX fuel for light water reactors (LWRs) has first been manufactured in Belgium and Germany. Belgonucleaire (BN) loaded the first MOX assembly in the BR3 Pressurised Water Reactor (PWR) in 1963. In June 1998, more than 750 tHM LWR MOX fuel assemblies were manufactured on a industrial scale in Europe without any particular difficulty relating to fuel fabrication, reactor operation or fuel behaviour. So, today plutonium recycling through MOX fuel is a mature industry, with successful operational experience and large-scale fabrication plants. In this field, COGEMA and BELGONUCLEAIRE are the main actors by operating simultaneously three complete multidesign fuel production plants: MELOX plant (in Marcoule), CADARACHE plant and P0 plant (in Dessel, Belgium). Present MOX production capacity available to COGEMA and BN fits 175 tHM per year and is to be extended to reach about 325 tHM in the year 2000. This will represent 75% of the total MOX fabrication capacity in Europe. The industrial mastery and the high production level in MOX fabrication assured by high technology processes confer to these companies a large expertise for Pu recycling. This allows COGEMA and BN to be major actors in Pu-based fuels in the coming second nuclear era with advanced fuel cycles. (author)

W-1 Sodium Loop Safety Facility experiment centerline fuel thermocouple performance

International Nuclear Information System (INIS)

Meyers, S.C.; Henderson, J.M.

1980-05-01

The W-1 Sodium Loop Safety Facility (SLSF) experiment is the fifth in a series of experiments sponsored by the Department of Energy (DOE) as part of the National Fast Breeder Reactor (FBR) Safety Assurance Program. The experiments are being conducted under the direction of Argonne National Laboratory (ANL) and Hanford Engineering Development Laboratory (HEDL). The irradiation phase of the W-1 SLSF experiment was conducted between May 27 and July 20, 1979, and terminated with incipient fuel pin cladding failure during the final boiling transient. Experimental hardware and facility performed as designed, allowing completion of all planned tests and test objectives. This paper focuses on high temperature in-fuel thermocouples and discusses their development, fabrication, and performance in the W-1 experiment

Effects of an oxidizing atmosphere in a spent fuel packaging facility

International Nuclear Information System (INIS)

Einziger, R.E.

1991-09-01

Sufficient oxidation of spent fuel can cause a cladding breach to propagate, resulting in dispersion of fuel particulates and gaseous radionuclides. The literature for spent fuel oxidation in storage and disposal programs was reviewed to evaluate the effect of an oxidizing atmosphere in a preclosure packaging facility on (1) physical condition of the fuel and (2) operations in the facility. Effects such as cladding breach propagation, cladding oxidation, rod dilation, fuel dispersal, 14 C and 85 Kr release, and crud release were evaluated. The impact of these effects, due to oxidation, upon a spent fuel handling facility is generally predicted to be less than the impact of similar effects due to fuel rod breached during handling in an inert-atmosphere facility. Preliminary temperature limits of 240 degree C and 227 degree C for a 2-week or 4-week handling period and 175 degree C for 2-year lag storage would prevent breach propagation and fuel dispersal. Additional data that are needed to support the assumptions in this analysis or complete the database were identified

Test Operation of Oxygen-Enriched Incinerator for Wastes From Nuclear Fuel Fabrication Facility

International Nuclear Information System (INIS)

Kim, J.-G.; Yang, H.cC.; Park, G.-I.; Kim, I.-T.; Kim, J.-K.

2002-01-01

The oxygen-enriched combustion concept, which can minimize off-gas production, has been applied to the incineration of combustible uranium-containing wastes from a nuclear fuel fabrication facility. A simulation for oxygen combustion shows the off-gas production can be reduced by a factor of 6.7 theoretically, compared with conventional air combustion. The laboratory-scale oxygen enriched incineration (OEI) process with a thermal capacity of 350 MJ/h is composed of an oxygen feeding and control system, a combustion chamber, a quencher, a ceramic filter, an induced draft fan, a condenser, a stack, an off-gas recycle path, and a measurement and control system. Test burning with cleaning paper and office paper in this OEI process shows that the thermal capacity is about 320 MJ/h, 90 % of design value and the off-gas reduces by a factor of 3.5, compared with air combustion. The CO concentration for oxygen combustion is lower than that of air combustion, while the O2 concentration in off-gas is kept above 25 vol % for a simple incineration process without any grate. The NOx concentration in an off-gas stream does not reduce significantly due to air incoming by leakage, and the volume and weight reduction factors are not changed significantly, which suggests a need for an improvement in sealing

Key differences in the fabrication of US and German TRISO-coated particle fuel, and their implications on fuel performance

International Nuclear Information System (INIS)

Petti, D.A.; Buongiorno, J.; Maki, J.T.; Miller, G.K.; Hobbins, R.R.

2002-01-01

Historically, the irradiation performance of TRISO-coated gas reactor particle fuel in Germany has been superior to that in the US. German fuel generally displayed in-pile gas release values that were three orders of magnitude lower than US fuel. Thus, we have critically examined the TRISO-coated fuel fabrication processes in the US and German and the associated irradiation database with a goal of understanding why the German fuel behaves acceptably, why the US fuel has not faired as well, and what process/production parameters impart the reliable performance to this fuel form. The postirradiation examination results are also reviewed to identify failure mechanisms that may be the cause of the poorer US irradiation performance. This comparison will help determine the roles that particle fuel process/product attributes and irradiation conditions (burnup, fast neutron fluence, temperature, degree of acceleration, power per particle) have on the behavior of the fuel during irradiation and provide a more quantitative linkage between acceptable processing parameters, as-fabricated fuel properties and subsequent in-reactor performance. (author)

Flexible manufacturing systems and their relevance in nuclear fuel fabrication in India

International Nuclear Information System (INIS)

Ramakumar, M.S.

1989-01-01

Fabrication of nuclear reactor fuel bundle involves several materials and a number of complicated technologies and the process of manufacture has to conform to stringent standards. The Indian Nuclear Programme relies heavily on indigeneous capability of manufacture of nuclear fuels as well as automation of the related facilities. Automation of the existing nuclear facilities is a challenge in view of the characteristic plant environments and process demands as well as the various mechanical and metallurgical steps involved. This paper discusses their requirements and the measures initiated for achieving a high order of automation in Indian nuclear facilities. As a first step, specific automation steps are being incorporated in the existing plants. Such interface automation will enhance productivity and avoid the need for building new totally automated palnts. Flexible manufacturing system as applied here, has a different connotation vis-a-vis conventional manufacturing industry. Robotic devices, even for stacking jobs, have not been used on a large scale the world over. (author). 6 figs

Redundancy of Supply in the International Nuclear Fuel Fabrication Market: Are Fabrication Services Assured?

International Nuclear Information System (INIS)

Seward, Amy M.; Toomey, Christopher; Ford, Benjamin E.; Wood, Thomas W.; Perkins, Casey J.

2011-01-01

For several years, Pacific Northwest National Laboratory (PNNL) has been assessing the reliability of nuclear fuel supply in support of the U.S. Department of Energy/National Nuclear Security Administration. Three international low enriched uranium reserves, which are intended back up the existing and well-functioning nuclear fuel market, are currently moving toward implementation. These backup reserves are intended to provide countries credible assurance that of the uninterrupted supply of nuclear fuel to operate their nuclear power reactors in the event that their primary fuel supply is disrupted, whether for political or other reasons. The efficacy of these backup reserves, however, may be constrained without redundant fabrication services. This report presents the findings of a recent PNNL study that simulated outages of varying durations at specific nuclear fuel fabrication plants. The modeling specifically enabled prediction and visualization of the reactors affected and the degree of fuel delivery delay. The results thus provide insight on the extent of vulnerability to nuclear fuel supply disruption at the level of individual fabrication plants, reactors, and countries. The simulation studies demonstrate that, when a reasonable set of qualification criteria are applied, existing fabrication plants are technically qualified to provide backup fabrication services to the majority of the world's power reactors. The report concludes with an assessment of the redundancy of fuel supply in the nuclear fuel market, and a description of potential extra-market mechanisms to enhance the security of fuel supply in cases where it may be warranted. This report is an assessment of the ability of the existing market to respond to supply disruptions that occur for technical reasons. A forthcoming report will address political disruption scenarios.

Safeguards instrumentation for continuous unattended monitoring in plutonium fuel fabrication plants

International Nuclear Information System (INIS)

Menlove, H.O.; Miller, M.C.; Ohtani, T.; Seya, M.; Takahashi, S.

1993-01-01

Nondestructive assay (NDA) systems have been developed for use in an automated mixed oxide fabrication facility. Unique features have been developed for the NDA systems to accommodate robotic sample handling and remote operation. In addition, the systems have been designed to obtain International Atomic Energy Agency inspection data without the need for an inspector at the facility at the time of the measurements. The equipment is being designed to operate continuously in an unattended mode with data storage for periods of up to one month. The design, performance characteristics, and authentication of the NDA systems are described. The data related to reliability, precision, and accuracy are presented

Research on plant of metal fuel fabrication using casting process (2)

International Nuclear Information System (INIS)

Senda, Yasuhide; Yamada, Seiya

2005-02-01

In this research work for the metal fuel fabrication system (38 tHM/y), the studies of the concept of the main process equipments were performed based on the previous studies on the process design and the quality control system design. In this study the handling equipment of the products were also designed, according to these designs the handling periods were evaluated. Consequently the numbers of the equipments were assessed taking into account for the method of the blending the fuel composition. (1) Structural concept design of the major equipments, the fuel handling machine and the gravimetries in the main fabrication process. The structural concept were designed for the fuel composition blending equipment, the fuel pin assembling equipment, the sodium bonding equipment, the handling equipment for fuel slug palettes, the handling equipment for fuel pins and the gravimetries. (2) Re-assessment of the numbers of the equipments taking account of the handling periods. Based on the results of item (1) the periods were evaluated for the fuel slug and pin handling. Processing time of demolder is short, then the number of it is increased to two. Three vehicles are also added to transfer the slugs and a heel smoothly. (3) Design of the buffer storages. The buffer storages among the equipments were designed through the comparison of the process speed between the equipments taking into account for the handling periods. The required amount of the structural parts (for example cladding materials) was assessed for the buffer in the same manner and the amount of the buffer facilities were optimized. (author)

Safeguards and security aspects of a potential Canadian used-fuel disposal facility

International Nuclear Information System (INIS)

Smith, R.M.; Wuschke, D.; Baumgartner, P.

1994-09-01

Large quantities of highly radioactive used fuel have been produced by Canadian nuclear generating stations. Conceptual design and development is under way to assess a means of disposing of this used fuel within a vault located 500 to 1000 m deep in plutonic rock in the Canadian Shield. In parallel with this work, the safeguards and physical security measures that will be required for this used fuel during transportation, packaging, and containment in a disposal vault are being studied in Canada, in several other countries that have similar requirements and by the International Atomic Energy Agency. Canadian commitments and regulations applicable to used-fuel transportation and disposal are described. The experience gained from applying safeguards and physical security measures at similar facilities is considered together with the availability of equipment that might be used in applying these measures. Possible safeguards and physical security measures are outlined and considered. These measures are based on the conceptual design studies for a reference Used-Fuel Disposal Centre and associated transportation systems undertaken by Atomic Energy of Canada Limited and Ontario Hydro. These studies show that effective and practical safeguards, which meet present IAEA objectives, can be applied to the used fuel in transportation and at a disposal facility. They also show that physical security measures can be employed that have a high probability of preventing theft or sabotage. 27 refs., 8 figs., 3 tabs., glossary, 2 appendices

Safeguards and security aspects of a potential Canadian used-fuel disposal facility

Energy Technology Data Exchange (ETDEWEB)

Smith, R M; Wuschke, D; Baumgartner, P

1994-09-01

Large quantities of highly radioactive used fuel have been produced by Canadian nuclear generating stations. Conceptual design and development is under way to assess a means of disposing of this used fuel within a vault located 500 to 1000 m deep in plutonic rock in the Canadian Shield. In parallel with this work, the safeguards and physical security measures that will be required for this used fuel during transportation, packaging, and containment in a disposal vault are being studied in Canada, in several other countries that have similar requirements and by the International Atomic Energy Agency. Canadian commitments and regulations applicable to used-fuel transportation and disposal are described. The experience gained from applying safeguards and physical security measures at similar facilities is considered together with the availability of equipment that might be used in applying these measures. Possible safeguards and physical security measures are outlined and considered. These measures are based on the conceptual design studies for a reference Used-Fuel Disposal Centre and associated transportation systems undertaken by Atomic Energy of Canada Limited and Ontario Hydro. These studies show that effective and practical safeguards, which meet present IAEA objectives, can be applied to the used fuel in transportation and at a disposal facility. They also show that physical security measures can be employed that have a high probability of preventing theft or sabotage. 27 refs., 8 figs., 3 tabs., glossary, 2 appendices.

Quality assurance and control in the manufacture of metalclad UO2 reactor fuels

International Nuclear Information System (INIS)

1976-01-01

The International Atomic Energy Agency has carried out a programme since its earliest days that includes the collection and dissemination of information on nuclear fuels. Since the 1960 symposium on Fuel Element Fabrication with Special Emphasis on Cladding Materials there has been an average of one meeting a year reviewing some aspect of fuel fabrication technology. A recent meeting dealing with the fabrication of UO 2 fuels was the Study Group on the Facilities and Technology needed for Nuclear Fuel Manufacture, held in Grenoble in 1972 (Rep. IAEA-158). After that meeting it became apparent that the quality of fuel production was an important aspect that had received inadequate coverage so far, and the Panel on Quality Assurance and Control in Nuclear Fuel Manufacture was convened by the Agency in Vienna in November 1974. In the working papers and discussions at the Panel meeting the viewpoints of different countries and of various interested parties, such as manufacturers, reactor operators and government authorities, were presented

Pilot-scale demonstration of the modified direct denitration process to prepare uranium oxide for fuel fabrication evaluation

International Nuclear Information System (INIS)

Kitts, F.G.

1994-04-01

The Uranium-Atomic Vapor Laser Isotope Separation (U-AVLIS) Program has the objective of developing a cost-competitive enrichment process that will ultimately replace the gaseous diffusion process used in the United States. Current nuclear fuel fabricators are set up to process only the UF 6 product from gaseous diffusion enrichment. Enriched uranium-iron alloy from the U-AVLIS separator system must be chemically converted into an oxide form acceptable to these fabricators to make fuel pellets that meet American Society for Testing and Materials (ASTM) and utility company specifications. A critical step in this conversion is the modified direct denitration (MDD) that has been selected and presented in the AVLIS Conceptual Design for converting purified uranyl nitrate to UO 3 to be shipped to fabricators for making UO 2 pellets for power reactor fuel. This report describes the MDD process, the equipment used, and the experimental work done to demonstrate the conversion of AVLIS product to ceramic-grade UO 3 suitable for making reactor-grade fuel pellets

Confirming competence of operators - A regulatory approach to fuel cycle facilities

International Nuclear Information System (INIS)

Vesely, M.; Sigetich, J.

2013-01-01

For the past 40 years the Canadian Nuclear Safety Commission (CNSC), formerly the Atomic Energy Control Board, has certified workers in nuclear facilities. The requirement for certified personnel has ensured that workers assigned to positions that have a direct impact on the safe operation of the facility are fully qualified to perform their duties. This certification regime is defined in the regulatory framework under which the CNSC operates. Traditionally, this certification regime has been applied to Reactor Operators, Shift Supervisors and Health Physicists in Nuclear Power Plants and research reactors as well as to Exposure Device Operators who use nuclear substances for the purposes of industrial radiography. Stemming from progress made in implementing risk-informed regulatory oversight activities as well as a formal suggestion from the International Atomic Energy Agency - International Regulatory Review Service (IRRS) conducted on the CNSC in 2009, a regulatory approach to confirming the competence of Operators at Fuel Cycle Facilities has been initiated by CNSC staff. In the first stage of the implementation of this new regulatory approach, the CNSC had Cameco Corporation implement a formal internal qualification programme for the UF6 Operators at its Port Hope Conversion Facility (PHCF) in Port Hope, Ontario. In the future, following a review of the results of the qualification programme at the PHCF, the CNSC staff will evaluate the need for the application of a similar regulatory approach to confirm the competence of the Operators at other Fuel Cycle Facilities in Canada. (authors)

Dry storage facility for spent fuel or high-level wastes

International Nuclear Information System (INIS)

Geoffroy, J.; Dobremelle, M.; Fabre, J.C.; Bonnet, C.

1989-01-01

The French Atomic Energy Commission (CEA) has specific irradiated fuels which, due to their properties, cannot be reprocessed directly in existing industrial facilities. Accordingly, for the spent fuels from the EL4 and OSIRIS power plants, the CEA has been faced with the problem of selecting a process that will allow the storage of these materials under satisfactory technical and economic conditions. The authors discuss how three conditions must be satisfied to store irradiated fuels releasing heat: containment of radioactive materials, biological shielding, and thermal cooling to guarantee an acceptable temperature- level throughout. In view of the need for an interim storage facility using a simple cooling process requiring only minimal maintenance and monitoring, dry storage in a concrete vault cooled by natural convection was selected. This choice was made within the framework of a research and development program in which theoretical heat transfer investigations and mock-up tests confirmed the feasibility of cooling by natural convection

Fuel Fabrication Capability Research and Development Plan

Energy Technology Data Exchange (ETDEWEB)

Senor, David J.; Burkes, Douglas

2013-06-28

The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative (GTRI) Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors.

Evaluation of uncertainties in MUF for a LWR fuel fabrication plant. Pt.2 - Pt.4

International Nuclear Information System (INIS)

Mennerdahl, D.

1984-09-01

MUF (Material Unaccounted For) is a parameter defined as the estimated loss of materials during a certain period of time. A suitable method for uncertainty and bias estimations has been developed. The method was specifically adjusted for a facility like the ASEA-ATOM fuel fabrication plant. Operations that are expected to contribute to the uncertainties have been compiled. Information that is required for the application of the developed method is described. Proposals for simplification of the required information without losing the accuracy are suggested. ASEA-ATOM had earlier determined uncertainty data for the scales that are used for nuclear materials. The statistical uncertainties included random errors, short-term and long-term systematic errors. Information for the determination of biases was also determined (constants and formulas). The method proposed by ASEA-ATOM for the determination of uncertainties due to the scales is compatible with the method proposed in this report. For other operations than weighing, the information from ASEA-ATOM is limited. Such operations are completely dominating the total uncertainty in MUF. Examples of calculations of uncertainties and bias are given for uranium oxide powders in large containers. Examples emphasize the differences between various statistical errors (random and systematic errors) and biases (known errors). The importance of correlations between different items in the inventories is explained. A specific correlation of great importance is the use of nominal factors (uranium concentration). A portable personal computer can be used to determine uncertainties in MUF. (author)

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

Energy Technology Data Exchange (ETDEWEB)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes, E-mail: mdurazzo@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

International Nuclear Information System (INIS)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes

2011-01-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

Fabrication and characterization of MX-type fuels and fuel pins

International Nuclear Information System (INIS)

Richter, K.; Bartscher, W.; Benedict, U.; Gueugnon, J.F.; Kutter, H.; Sari, C.; Schmidt, H.E.

1978-01-01

This paper summarizes the most important fabrication parameters and characterization of fuel and fuel pins obtained during the investigation of uranium-plutonium carbides, oxicarbides, carbonitrides and nitrides in the past years at the European Institute for Transuranium Elements at Karlsruhe. All preparation methods discussed are based on carbothermic reduction of a mechanical blend of uranium-plutonium oxide and carbon powder. General data for carbothermic reduction processes are discussed (influence of starting material, homogeneity, control of degree of reaction, etc). A survey of different preparation methods investigated is given. Limitations with respect to temperature and atmosphere for both carbothermic reduction processes and sintering conditions for the different compounds are summarized. A special preparation process for mixed carbonitrides with low nitrogen content (U,Pu)sub(1-x)Nsub(x) in the range 0.1 0 C to 1400 0 C by means of a modulated electron beam technique. A scheme is proposed, which allows to predict the thermal properties of MX fuels on the basis of their chemical composition and porosity. Preparation, preirradiation characterization and final controls of fuel test pins for pellet and vibrocompacted type of pins are described and the most important data summarized for all advanced fuels irradiated at Dounreay (DN1) and Rapsodie Fast Reactor (DN2) within the TU irradiation programme

The disposal of Canada's nuclear fuel waste: engineering for a disposal facility

International Nuclear Information System (INIS)

Simmons, G.R.; Baumgartner, P.

1994-01-01

This report presents some general considerations for engineering a nuclear fuel waste disposal facility, alternative disposal-vault concepts and arrangements, and a conceptual design of a used-fuel disposal centre that was used to assess the technical feasibility, costs and potential effects of disposal. The general considerations and alternative disposal-vault arrangements are presented to show that options are available to allow the design to be adapted to actual site conditions. The conceptual design for a used-fuel disposal centre includes descriptions of the two major components of the disposal facility, the Used-Fuel Packaging Plant and the disposal vault; the ancillary facilities and services needed to carry out the operations are also identified. The development of the disposal facility, its operation, its decommissioning, and the reclamation of the site are discussed. The costs, labour requirements and schedules used to assess socioeconomic effects and that may be used to assess the cost burden of waste disposal to the consumer of nuclear energy are estimated. The Canadian Nuclear Fuel Waste Management Program is funded jointly by AECL and Ontario Hydro under the auspices of the CANDU Owners Group. (author)

An overview of the regulation of uranium mining, milling, refining and fuel fabrication

International Nuclear Information System (INIS)

Smythe, W.D.

1980-07-01

The mining, milling, refining and fabrication of uranium into nuclear fuel are activities that have in common the handling of natural uranium. The occupational and environmental hazards resulting from these activities vary widely. Uranium presents a radiological hazard throughout, but the principal culprit is radium which creates an occupational hazard in the mine and mill and an environmental hazard in the waste products produced in both the mill and the refinery. The chemicals used in both these latter processes also present hazards. Fuel fabrication presents the least potential for occupational and environmental hazards. The Canadian Atomic Energy Control Board licenses eight plants, and one plant for the extraction of uranium from phosphoric acid. The licensing process is characterised by approval in stages, the placing of the burden of proof on the applicant, inspection at all stages, and joint review by all regulatory agencies involved

Advanced fabrication technology

International Nuclear Information System (INIS)

Sheely, W.F.

1986-01-01

The Fuel Cycle Plant is a multipurpose nuclear facility located on the Hanford Nuclear Reservation in eastern Washington state. The facility is part of the Hanford Engineering Development Laboratory which is operated by Westinghouse Hanford Company for the Department of Energy. The Fuel Cycle Plant is currently being prepared to support the Liquid Metal Reactors Program with fuel fabrication services for the Fast Flux Test Facility and other LMR programs. This report describes the technical innovations to be utilized in the operation of this plant

Potential criticality accident at the General Electric Nuclear Fuel and Component Manufacturing Facility, May 29, 1991

International Nuclear Information System (INIS)

1991-08-01

At the General Electric Nuclear Fuel and Component Manufacturing facility, located near Wilmington, North Carolina, on May 28 and 29, 1991, approximately 150 kilograms of uranium were inadvertently transferred from safe process tanks to an unsafe tank located at the waste treatment facility, thus creating the potential for a localized criticality safety problem. The excess uranium was ultimately safely recovered when the tank contents were centrifuged to remove the uranium-bearing material. Subsequently, the US Nuclear Regulatory Commission dispatched an Incident Investigation Team to determine what happened, to identify probable causes, and to make appropriate findings and conclusions. This report describes the incident, the methodology used by the team in its investigation, and presents the team's findings and conclusions. 48 figs., 8 tabs

Controlled Fabrication of Metallic Electrodes with Atomic Separation

DEFF Research Database (Denmark)

Morpurgo, A.; Robinson, D.; M. Marcus, C.

1998-01-01

We report a new technique for fabricating metallic electrodes on insulating substrates with separations on the 1 nm scale. The fabrication technique, which combines lithographic and electrochemical methods, provides atomic resolution without requiring sophisticated instrumentation. The process is...

Development of Nuclear Fuel Remote Fabrication Technology

International Nuclear Information System (INIS)

Lee, Jung Won; Yang, M. S.; Kim, S. S. and others

2005-04-01

The aim of this study is to develop the essential technology of dry refabrication using spent fuel materials in a laboratory scale on the basis of proliferation resistance policy. The emphasis is placed on the assessment and the development of the essential technology of dry refabrication using spent fuel materials. In this study, the remote fuel fabrication technology to make a dry refabricated fuel with an enhanced quality was established. And the instrumented fuel pellets and mini-elements were manufactured for the irradiation testing in HANARO. The design and development technology of the remote fabrication equipment and the remote operating and maintenance technology of the equipment in hot cell were also achieved. These achievements will be used in and applied to the future back-end fuel cycle and GEN-IV fuel cycle and be a milestone for Korea to be an advanced nuclear country in the world

Current status of the first interim spent fuel storage facility in Japan

International Nuclear Information System (INIS)

Shinbo, Hitoshi; Kondo, Mitsuru

2008-01-01

In Japan, storage of spent fuels outside nuclear power plants was enabled as a result of partial amendments to the Nuclear Reactor Regulation Law in June 2000. Five months later, Mutsu City in Aomori Prefecture asked the Tokyo Electric Power Company (TEPCO) to conduct technical surveys on siting of the interim spent fuel storage facility (we call it 'Recyclable-Fuel Storage Center'). In April 2003, TEPCO submitted the report on siting feasibility examination, concluded that no improper engineering data for siting, construction of the facility will be possible from engineering viewpoint. Siting Activities for publicity and public acceptance have been continued since then. After these activities, Aomori Prefecture and Mutsu City approved siting of the Recyclable Fuel Storage Center in October 2005. Aomori Prefecture, Mutsu City, TEPCO and Japan Atomic Power Company (JAPC) signed an agreement on the interim spent fuel storage Facility. A month later, TEPCO and JAPC established Recyclable-Fuel Storage Company (RFS) in Mutsu City through joint capital investment, specialized in the first interim spent fuel storage Facility in Japan. In May 2007, we made an application for establishment permit, following safety review by regulatory authorities. In March 2008, we started the preparatory construction. RFS will safely store of spent fuels of TEPCO and JAPC until they will be reprocessed. Final storage capacity will be 5,000 ton-U. First we will construct the storage building of 3,000 ton-U to be followed by second building. We aim to start operation by 2010. (author)

46 CFR 108.489 - Helicopter fueling facilities.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Helicopter fueling facilities. 108.489 Section 108.489... AND EQUIPMENT Fire Extinguishing Systems Fire Protection for Helicopter Facilities § 108.489 Helicopter fueling facilities. (a) Each helicopter fueling facility must have a fire protection system that...

Potentiality of an accounting system for nuclear materials in the PNC plutonium fuel facilities

International Nuclear Information System (INIS)

Muto, T.; Aoki, M.; Tsutsumi, M.; Akutsu, H.

1976-01-01

The accounting system based on data filing and inquiry processing by the use of an optical mark reader (OMR) has been developed and operated satisfactorily for criticality control and accountancy of nuclear materials in the plutonium facilities of the Power Reactor and Nuclear Fuel Development Corporation (PNC). The OMR system has merits, especially compared with an old chit and punch-card system, such as low cost, abundance of the data included on a single sheet, universality of use for all kinds of material transfers, ease of data correction, and a large capacity. The OMR system is applied to the material transfer and also for physical inventory taking. This system, together with the use of an accurate automatic balance equipped at each glove box, which is generally designated as an accounting unit for the criticality control, generated a MUF of 0.43% for a fuel fabrication campaign of 119 assemblies for a fast reactor, which can be decreased further. In relation to the recent safeguarding situation and also to fitting in with an automatic fuel fabrication process, however, a further development of the present system will be necessary in the near future. This future system is discussed with reference to criticism of the current accountancy system by Rosenbaum and others, and its possible framework with the emphasis on the weighing and reading of numbered items is suggested. (author)

Russian research reactor fuel return program starts shipping fuel to Russia

International Nuclear Information System (INIS)

Dedik, T.; Bolshinsky, I.; Krass, A.

2003-01-01

For almost four years the United States (U.S), the Russian Federation (R.F.), and the International Atomic Energy Agency (IAEA) have been discussing an initiative to return Soviet/Russian-origin research reactor fuel to the Russian Federation. In a series of bilateral and trilateral meetings in Vienna and Moscow, considerable progress has been made toward defining the Russian Research Reactor Fuel Return Program as well as obtaining the necessary technical data to facilitate the return. More than 20 research reactors in 17 countries that have Soviet- or Russian-supplied fuel have identified. Most of these reactors have stocks of both fresh and irradiated HEU fuel that must be carefully stored and managed for many years to come. On September 21, 2003 the Russian Research Reactor Fuel Return program shipped 14 kg of fresh Russian-origin HEU fuel from Romania to the nuclear fuel fabrication facility in Russia, which represented the beginning of the practical implementation of the program. (author)

Use of risk information to safety regulation. Fabrication facilities

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-08-15

A procedure of ISA (Integrated Safety Analysis) for uranium fuel fabrication/enrichment facilities has been under the development aiming to utilize risk information for safety regulations in this project. Activities in the fiscal year 2012 are summarized in the paper. There are two major activities in the year. First one is a study on ISA procedure for external events such as earthquakes. Second one is that for chemical consequences such as UF6 and HF. Other than the activities a fundamental study on a policy of utilizing risk information was conducted. The outline and results are provided in the chapter 1 and 2 respectively. (author)

Cost update: Technology, safety, and costs of decommissioning a reference uranium fuel fabrication plant

International Nuclear Information System (INIS)

Miles, T.L.; Liu, Y.

1994-06-01

The cost estimates originally developed in NUREG/CR-1266 for commissioning a reference low-enrichment uranium fuel fabrication plant are updated from 1978 to early 1993 dollars. During this time, the costs for labor and materials increased approximately at the rate of inflation, the cost of energy increased more slowly than the rate of inflation, and the cost of low-level radioactive waste disposal increased much more rapidly than the rate of inflation. The results of the analysis indicate that the estimated costs for the immediate dismantlement and decontamination for unrestricted facility release (DECON) of the reference plant have increased from the mid-1978 value of $3.57 million to $8.08 million in 1993 with in-compact low-level radioactive waste disposal at the US Ecoloay facility near Richland, Washington. The cost estimate rises to $19.62 million with out-of-compact radioactive waste disposal at the Chem-Nuclear facility near Barnwell, South Carolina. A methodology and a formula are presented for estimating the cost of decommissioning the reference uranium fuel fabrication plant at some future time, based on these early 1993 cost estimates. The formula contains essentially the same elements as the formula given in 10 CFR 50.75 for escalating the decommissioning costs for nuclear power reactors to some future time

PHOEBUS/UHTREX: a preliminary study of a low-cost facility for transient tests of LMFBR fuel

International Nuclear Information System (INIS)

Kirk, W.L.

1976-08-01

The results of a brief preliminary design study of a facility for transient nuclear tests of fast breeder reactor fuel are described. The study is based on the use of a reactor building originally built for the UHTREX reactor, and the use of some reactor hardware and reactor design and fabrication technology remaining from the Phoebus-2 reactor of the Rover nulcear rocket propulsion program. The facility is therefore currently identified as the PHOEBUS/UHTREX facility. This facility is believed capable of providing early information regarding fast reactor core accident energetics issues which will be very valuable to the overall LMFBR safety program. Facility performance in conjunction with a reference 127-fuel pin experiment is described. Low cost and early availability of the facility were emphasized in the selection of design features and parameters

PHOEBUS/UHTREX: a preliminary study of a low-cost facility for transient tests of LMFBR fuel

Energy Technology Data Exchange (ETDEWEB)

Kirk, W.L. (comp.)

1976-08-01

The results of a brief preliminary design study of a facility for transient nuclear tests of fast breeder reactor fuel are described. The study is based on the use of a reactor building originally built for the UHTREX reactor, and the use of some reactor hardware and reactor design and fabrication technology remaining from the Phoebus-2 reactor of the Rover nulcear rocket propulsion program. The facility is therefore currently identified as the PHOEBUS/UHTREX facility. This facility is believed capable of providing early information regarding fast reactor core accident energetics issues which will be very valuable to the overall LMFBR safety program. Facility performance in conjunction with a reference 127-fuel pin experiment is described. Low cost and early availability of the facility were emphasized in the selection of design features and parameters.

Standard examination stage for the fuels and materials examination facility

International Nuclear Information System (INIS)

Hess, J.W.; Frandsen, G.B.

1980-01-01

A Standard Examination Stage (SES) has been designed, fabricated, and tested for use in the Fuel and Materials Examination Facility (FMEF) at the Hanford Reservation near Richland, WA. The SES will perform multiple functions in a variety of nuclear fuel, absorber, and blanket pin handling, positioning, and examination operations in 11 of 22 work stations in the FMEF Nondestructive Examination (NDE) cell. Preprogrammable, automated, closed loop computer control provides precision positioning in the X, Y and Z directions and in pin rotational positioning. Modular construction of both the mechanical hardware and the electrical and control system has been used to facilitate in-cell maintainability

The advanced fuel cycle facility (AFCF) role in the global nuclear energy partnership

International Nuclear Information System (INIS)

Griffith, Andrew

2007-01-01

The Global Nuclear Energy Partnership (GNEP), launched in February, 2006, proposes to introduce used nuclear fuel recycling in the United States with improved proliferation-resistance and a more effective waste management approach. This program is evaluating ways to close the fuel cycle in a manner that builds on recent laboratory breakthroughs in U.S. national laboratories and draws on international and industry partnerships. Central to moving this advanced fuel recycling technology from the laboratory to commercial implementation is a flexible research, development and demonstration facility, called the Advanced Fuel Cycle Facility (AFCF). The AFCF was introduced as one of three projects under GNEP and will provide the U.S. with the capabilities to evaluate technologies that separate used fuel into reusable material and waste in a proliferation-resistant manner. The separations technology demonstration capability is coupled with a remote transmutation fuel fabrication demonstration capability in an integrated manner that demonstrates advanced safeguard technologies. This paper will discuss the key features of AFCF and its support of the GNEP objectives. (author)

Fabrication and characterization of fully ceramic microencapsulated fuels

Energy Technology Data Exchange (ETDEWEB)

Terrani, K.A., E-mail: kurt.terrani@gmail.com [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Kiggans, J.O.; Katoh, Y. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Shimoda, K. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Montgomery, F.C.; Armstrong, B.L.; Parish, C.M. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Hinoki, T. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Hunn, J.D. [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Snead, L.L. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2012-07-15

The current generation of fully ceramic microencapsulated fuels, consisting of Tristructural Isotropic fuel particles embedded in a silicon carbide matrix, is fabricated by hot pressing. Matrix powder feedstock is comprised of alumina-yttria additives thoroughly mixed with silicon carbide nanopowder using polyethyleneimine as a dispersing agent. Fuel compacts are fabricated by hot pressing the powder-fuel particle mixture at a temperature of 1800-1900 Degree-Sign C using compaction pressures of 10-20 MPa. Detailed microstructural characterization of the final fuel compacts shows that oxide additives are limited in extent and are distributed uniformly at silicon carbide grain boundaries, at triple joints between silicon carbide grains, and at the fuel particle-matrix interface.