Liquid metal corrosion considerations in alloy development

International Nuclear Information System (INIS)

Tortorelli, P.F.; DeVan, J.H.

1984-01-01

Liquid metal corrosion can be an important consideration in developing alloys for fusion and fast breeder reactors and other applications. Because of the many different forms of liquid metal corrosion (dissolution, alloying, carbon transfer, etc.), alloy optimization based on corrosion resistance depends on a number of factors such as the application temperatures, the particular liquid metal, and the level and nature of impurities in the liquid and solid metals. The present paper reviews the various forms of corrosion by lithium, lead, and sodium and indicates how such corrosion reactions can influence the alloy development process

Investigations of binary and ternary phase change alloys for future memory applications

International Nuclear Information System (INIS)

Rausch, Pascal

2012-01-01

The understanding of phase change materials is of great importance because it enables us to predict properties and tailor alloys which might be even better suitable to tackle challenges of future memory applications. Within this thesis two topics have been approached: on the one hand the understanding of the alloy In 3 Sb 1 Te 2 and on the other hand the so called resistivity drift of amorphous Ge-Sn-Te phase change materials. The main topic covers an in depth discussion of the ternary alloy In 3 Sb 1 Te 2 . At first glance, this alloy does not fit into the established concepts of phase alloys: e.g. the existence of resonant bonding in the crystalline phase is not obvious and the number of p-electrons is very low compared to other phase change alloys. Furthermore amorphous phase change alloys with high indium content are usually not discussed in literature, an exception being the recent work by Spreafico et al. on InGeTe 2 . For the first time a complete description of In 3 Sb 1 Te 2 alloy is given in this work for the crystalline phase, amorphous phase and crystallization process. In addition comparisons are drawn to typical phase change materials like Ge 2 Sb 2 Te 5 /GeTe or prototype systems like AgInTe 2 and InTe. The second topic of this thesis deals with the issue of resistivity drift, i.e. the increase of resistivity of amorphous phase change alloys with aging. This drift effect greatly hampers the introduction of multilevel phase change memory devices into the market. Recently a systematic decrease of drift coefficient with stoichiometry has been observed in our group going from GeTe over Ge 3 Sn 1 Te 4 to Ge 2 Sn 2 Te 4 . These alloys are investigated with respect to constraint theory.

Shape Memory Alloy Research and Development at NASA Glenn - Current and Future Progress

Science.gov (United States)

Benafan, Othmane

2015-01-01

Shape memory alloys (SMAs) are a unique class of multifunctional materials that have the ability to recover large deformations or generate high stresses in response to thermal, mechanical and or electromagnetic stimuli. These abilities have made them a viable option for actuation systems in aerospace, medical, and automotive applications, amongst others. However, despite many advantages and the fact that SMA actuators have been developed and used for many years, so far they have only found service in a limited range of applications. In order to expand their applications, further developments are needed to increase their reliability and stability and to address processing, testing and qualification needed for large-scale commercial application of SMA actuators.

Development and Processing Improvement of Aerospace Aluminum Alloys

Science.gov (United States)

Lisagor, W. Barry; Bales, Thomas T.

2007-01-01

This final report, in multiple presentation format, describes a comprehensive multi-tasked contract study to improve the overall property response of selected aerospace alloys, explore further a newly-developed and registered alloy, and correlate the processing, metallurgical structure, and subsequent properties achieved with particular emphasis on the crystallographic orientation texture developed. Modifications to plate processing, specifically hot rolling practices, were evaluated for Al-Li alloys 2195 and 2297, for the recently registered Al-Cu-Ag alloy, 2139, and for the Al-Zn-Mg-Cu alloy, 7050. For all of the alloys evaluated, the processing modifications resulted in significant improvements in mechanical properties. Analyses also resulted in an enhanced understanding of the correlation of processing, crystallographic texture, and mechanical properties.

Progress in development of iron base alloys

International Nuclear Information System (INIS)

Zackay, V.V.; Parker, E.R.

1980-01-01

The ways of development of new iron base high-strength alloys are considered. Perspectiveness of ferritic steel strengthening with intermetallides (TaFe 2 , for instance) is shown. Favourable combination of plasticity, strength and fracture toughness in nickel-free iron-manganese alloys (16-20%) is also pointed out. A strength level of alloyed maraging steels can be achieved by changes in chemical composition and by proper heat treatments of low- and medium-alloyed steels

Investigations of binary and ternary phase change alloys for future memory applications

Energy Technology Data Exchange (ETDEWEB)

Rausch, Pascal

2012-09-13

The understanding of phase change materials is of great importance because it enables us to predict properties and tailor alloys which might be even better suitable to tackle challenges of future memory applications. Within this thesis two topics have been approached: on the one hand the understanding of the alloy In{sub 3}Sb{sub 1}Te{sub 2} and on the other hand the so called resistivity drift of amorphous Ge-Sn-Te phase change materials. The main topic covers an in depth discussion of the ternary alloy In{sub 3}Sb{sub 1}Te{sub 2}. At first glance, this alloy does not fit into the established concepts of phase alloys: e.g. the existence of resonant bonding in the crystalline phase is not obvious and the number of p-electrons is very low compared to other phase change alloys. Furthermore amorphous phase change alloys with high indium content are usually not discussed in literature, an exception being the recent work by Spreafico et al. on InGeTe{sub 2}. For the first time a complete description of In{sub 3}Sb{sub 1}Te{sub 2} alloy is given in this work for the crystalline phase, amorphous phase and crystallization process. In addition comparisons are drawn to typical phase change materials like Ge{sub 2}Sb{sub 2}Te{sub 5}/GeTe or prototype systems like AgInTe{sub 2} and InTe. The second topic of this thesis deals with the issue of resistivity drift, i.e. the increase of resistivity of amorphous phase change alloys with aging. This drift effect greatly hampers the introduction of multilevel phase change memory devices into the market. Recently a systematic decrease of drift coefficient with stoichiometry has been observed in our group going from GeTe over Ge{sub 3}Sn{sub 1}Te{sub 4} to Ge{sub 2}Sn{sub 2}Te{sub 4}. These alloys are investigated with respect to constraint theory.

Recent developments in advanced aircraft aluminium alloys

International Nuclear Information System (INIS)

Dursun, Tolga; Soutis, Costas

2014-01-01

Highlights: • To compete with composites, performance of aluminium alloys should be increased. • Al–Li alloys have higher strength, fracture and fatigue/corrosion resistance. • Improvements of aerospace Al alloys are due to optimised solute content and ratios. • In selecting new materials, there should be no reduction in the level of safety. • The use of hybrid materials could provide additional opportunities for Al alloys. - Abstract: Aluminium alloys have been the primary material for the structural parts of aircraft for more than 80 years because of their well known performance, well established design methods, manufacturing and reliable inspection techniques. Nearly for a decade composites have started to be used more widely in large commercial jet airliners for the fuselage, wing as well as other structural components in place of aluminium alloys due their high specific properties, reduced weight, fatigue performance and corrosion resistance. Although the increased use of composite materials reduced the role of aluminium up to some extent, high strength aluminium alloys remain important in airframe construction. Aluminium is a relatively low cost, light weight metal that can be heat treated and loaded to relatively high level of stresses, and it is one of the most easily produced of the high performance materials, which results in lower manufacturing and maintenance costs. There have been important recent advances in aluminium aircraft alloys that can effectively compete with modern composite materials. This study covers latest developments in enhanced mechanical properties of aluminium alloys, and high performance joining techniques. The mechanical properties on newly developed 2000, 7000 series aluminium alloys and new generation Al–Li alloys are compared with the traditional aluminium alloys. The advantages and disadvantages of the joining methods, laser beam welding and friction stir welding, are also discussed

Vacuum hot-pressed beryllium and TiC dispersion strengthened tungsten alloy developments for ITER and future fusion reactors

Energy Technology Data Exchange (ETDEWEB)

Liu, Xiang, E-mail: xliu@swip.ac.cn [Southwestern Institute of Physics, P.O. Box 432, Chengdu 610041, Sichuan (China); Chen, Jiming; Lian, Youyun; Wu, Jihong; Xu, Zengyu; Zhang, Nianman; Wang, Quanming; Duan, Xuro [Southwestern Institute of Physics, P.O. Box 432, Chengdu 610041, Sichuan (China); Wang, Zhanhong; Zhong, Jinming [Northwest Rare Metal Material Research Institute, CNMC, Ningxia Orient Group Co. Ltd.,No.119 Yejin Road, Shizuishan City, Ningxia,753000 (China)

2013-11-15

Beryllium and tungsten have been selected as the plasma facing materials of the ITER first wall (FW) and divertor chamber, respectively. China, as a participant in ITER, will share the manufacturing tasks of ITER first-wall mockups with the European Union and Russia. Therefore ITER-grade beryllium has been developed in China and a kind of vacuum hot-pressed (VHP) beryllium, CN-G01, was characterized for both physical, and thermo-mechanical properties and high heat flux performance, which indicated an equivalent performance to U.S. grade S-65C beryllium, a reference grade beryllium of ITER. Consequently CN-G01 beryllium has been accepted as the armor material of ITER-FW blankets. In addition, a modification of tungsten by TiC dispersion strengthening was investigated and a W–TiC alloy with TiC content of 0.1 wt.% has been developed. Both surface hardness and recrystallization measurements indicate its re-crystallization temperature approximately at 1773 K. Deuterium retention and thermal desorption behaviors of pure tungsten and the TiC alloy were also measured by deuterium ion irradiation of 1.7 keV energy to the fluence of 0.5–5 × 10{sup 18} D/cm{sup 2}; a main desorption peak at around 573 K was found and no significant difference was observed between pure tungsten and the tungsten alloy. Further characterization of the tungsten alloy is in progress.

Developing precipitation hardenable high entropy alloys

Science.gov (United States)

Gwalani, Bharat

High entropy alloys (HEAs) is a concept wherein alloys are constructed with five or more elements mixed in equal proportions; these are also known as multi-principle elements (MPEs) or complex concentrated alloys (CCAs). This PhD thesis dissertation presents research conducted to develop precipitation-hardenable high entropy alloys using a much-studied fcc-based equi-atomic quaternary alloy (CoCrFeNi). Minor additions of aluminium make the alloy amenable for precipitating ordered intermetallic phases in an fcc matrix. Aluminum also affects grain growth kinetics and Hall-Petch hardenability. The use of a combinatorial approach for assessing composition-microstructure-property relationships in high entropy alloys, or more broadly in complex concentrated alloys; using laser deposited compositionally graded AlxCrCuFeNi 2 (0 mechanically processed via conventional techniques. The phase stability and mechanical properties of these alloys have been investigated and will be presented. Additionally, the activation energy for grain growth as a function of Al content in these complex alloys has also been investigated. Change in fcc grain growth kinetic was studied as a function of aluminum; the apparent activation energy for grain growth increases by about three times going from Al0.1CoCrFeNi (3% Al (at%)) to Al0.3CoCrFeNi. (7% Al (at%)). Furthermore, Al addition leads to the precipitation of highly refined ordered L12 (gamma') and B2 precipitates in Al0.3CoCrFeNi. A detailed investigation of precipitation of the ordered phases in Al0.3CoCrFeNi and their thermal stability is done using atom probe tomography (APT), transmission electron microscopy (TEM) and Synchrotron X-ray in situ and ex situ analyses. The alloy strengthened via grain boundary strengthening following the Hall-Petch relationship offers a large increment of strength with small variation in grain size. Tensile strength of the Al0.3CoFeNi is increased by 50% on precipitation fine-scale gamma' precipitates

Alloy development program: contribution of the General Electric Company to the fourth quarterly report

International Nuclear Information System (INIS)

1973-01-01

The purpose of this activity is to provide a sound basis for systematic comparison of alloys that are candidates for structural materials in future LMFBR cores. Information is presented concerning helium analysis of implanted foils; swelling in irradiated commercial alloys; and microstructural changes in irradiated commercial alloys

The development of zirconium alloy and its manufacturing

International Nuclear Information System (INIS)

Yuan Gaihuan; Yue Qiang

2015-01-01

Nuclear power which acts as one of low-carbon energy resources is the most realistic in large-scale application. It is also the preferred choice for many countries to develop energy resources and optimize its structure. Zirconium alloy is a key structural material for nuclear power plant fuel assemblies and cladding tubes of zirconium alloy are often referred as the first safeguard to nuclear power safety. With the development of nuclear power, three kinds of zirconium alloys Zr-Sn, Zr-Nb, Zr-Sn-Nb and with the representative products of Zr-4, M5, Zirlo respectively are developed and widely applied. Because of its severe operating environment and influence to nuclear safety, the requirements to zirconium alloys for physical and chemical properties, nuclear capability, tolerance and surface quality are very strict. The in-depth research and its manufacture capability become one of the main barriers for many countries who are developing the nuclear energy. In recent years, a stated-owned company, State Nuclear Bao Ti Zirconium Industry Company ('SNZ' for short) as well as National R and D Center for Nuclear Grade Zirconium material, is founded to meet the requirement of the rapid development of China's nuclear power industry. SNZ is dedicated for the fabrication and the research of nuclear grade zirconium products. After the successful completion of technology transfer of manufacturing for production chain and fully grasped of the manufacturing technology for the nuclear grade zirconium sponge through zirconium alloy tube, rod and strip products. National R and D Center for Nuclear Grade Zirconium material is cooperating with universities, nuclear energy research and design institutes and the owners of nuclear power plant to develop new zirconium alloy of self-owned brand. Through the selection of components, in-process testing and product inspection, four kinds of new zirconium alloys owns better performance than currently commercialized M5, Zirlo etc

Manufacturing development of low activation vanadium alloys

International Nuclear Information System (INIS)

Smith, J.P.; Johnson, W.R.; Baxi, C.B.

1996-10-01

General Atomics is developing manufacturing methods for vanadium alloys as part of a program to encourage the development of low activation alloys for fusion use. The culmination of the program is the fabrication and installation of a vanadium alloy structure in the DIII-D tokamak as part of the Radiative Divertor modification. Water-cooled vanadium alloy components will comprise a portion of the new upper divertor structure. The first step, procuring the material for this program has been completed. The largest heat of vanadium alloy made to date, 1200 kg of V-4Cr-4Ti, has been produced and is being converted into various product forms. Results of many tests on the material during the manufacturing process are reported. Research into potential fabrication methods has been and continues to be performed along with the assessment of manufacturing processes particularly in the area of joining. Joining of vanadium alloys has been identified as the most critical fabrication issue for their use in the Radiative Divertor Program. Joining processes under evaluation include resistance seam, electrodischarge (stud), friction and electron beam welding. Results of welding tests are reported. Metallography and mechanical tests are used to evaluate the weld samples. The need for a protective atmosphere during different welding processes is also being determined. General Atomics has also designed, manufactured, and will be testing a helium-cooled, high heat flux component to assess the use of helium cooled vanadium alloy components for advanced tokamak systems. The component is made from vanadium alloy tubing, machined to enhance the heat transfer characteristics, and joined to end flanges to allow connection to the helium supply. Results are reported

A review on magnesium alloys as biodegradable materials

Science.gov (United States)

Gu, Xue-Nan; Zheng, Yu-Feng

2010-06-01

Magnesium alloys attracted great attention as a new kind of degradable biomaterials. One research direction of biomedical magnesium alloys is based on the industrial magnesium alloys system, and another is the self-designed biomedical magnesium alloys from the viewpoint of biomaterials. The mechanical, biocorrosion properties and biocompatibilities of currently reported Mg alloys were summarized in the present paper, with the mechanical properties of bone tissue, the healing period postsurgery, the pathophysiology and toxicology of the alloying elements being discussed. The strategy in the future development of biomedical Mg alloys was proposed.

Applications of thermodynamic calculations to Mg alloy design: Mg-Sn based alloy development

International Nuclear Information System (INIS)

Jung, In-Ho; Park, Woo-Jin; Ahn, Sang Ho; Kang, Dae Hoon; Kim, Nack J.

2007-01-01

Recently an Mg-Sn based alloy system has been investigated actively in order to develop new magnesium alloys which have a stable structure and good mechanical properties at high temperatures. Thermodynamic modeling of the Mg-Al-Mn-Sb-Si-Sn-Zn system was performed based on available thermodynamic, phase equilibria and phase diagram data. Using the optimized database, the phase relationships of the Mg-Sn-Al-Zn alloys with additions of Si and Sb were calculated and compared with their experimental microstructures. It is shown that the calculated results are in good agreement with experimental microstructures, which proves the applicability of thermodynamic calculations for new Mg alloy design. All calculations were performed using FactSage thermochemical software. (orig.)

The development of cobalt-base alloy ball bearing

International Nuclear Information System (INIS)

Yu Xinshui; Chen Jianting; Wang Zaishu; Wang Ximei; Huang Chongming.

1986-01-01

The main technologies and experiences in developing a Cobalt-base alloy ball bearing are described. In the hardfacing of bearing races, a lower-hardness alloy of type St-6 is used rather than an alloy with hardness similar to that of the ball and finally the hardness of race is increased to match that of the ball by heat treatment. This improvement has certain advantages. The experience of whole developing technology indicates that strict control of the technology in the bearing-race hardfacing is the key problem in the quality assurance of bearings

Development of a Novel, Bicombinatorial Approach to Alloy Development, and Application to Rapid Screening of Creep Resistant Titanium Alloys

Science.gov (United States)

Martin, Brian

Combinatorial approaches have proven useful for rapid alloy fabrication and optimization. A new method of producing controlled isothermal gradients using the Gleeble Thermomechanical simulator has been developed, and demonstrated on the metastable beta-Ti alloy beta-21S, achieving a thermal gradient of 525-700 °C. This thermal gradient method has subsequently been coupled with existing combinatorial methods of producing composition gradients using the LENS(TM) additive manufacturing system, through the use of elemental blended powders. This has been demonstrated with a binary Ti-(0-15) wt% Cr build, which has subsequently been characterized with optical and electron microscopy, with special attention to the precipitate of TiCr2 Laves phases. The TiCr2 phase has been explored for its high temperature mechanical properties in a new oxidation resistant beta-Ti alloy, which serves as a demonstration of the new bicombinatorial methods developed as applied to a multicomponent alloy system.

Effect of reversible hydrogen alloying and plastic deformation on microstructure development in titanium alloys

International Nuclear Information System (INIS)

Murzinova, M.A.

2011-01-01

Hydrogen leads to degradation in fracture-related mechanical properties of titanium alloys and is usually considered as a very dangerous element. Numerous studies of hydrogen interaction with titanium alloys showed that hydrogen may be considered not only as an impurity but also as temporary alloying element. This statement is based on the following. Hydrogen stabilizes high-temperature β-phase, leads to decrease in temperature of β→α transformation and extends (α + β )-phase field. The BCC β-phase exhibits lower strength and higher ductility in comparison with HCP α -phase. As a result, hydrogen improves hot workability of hard-to-deform titanium alloys. Hydrogen changes chemical composition of the phases, kinetics of phase transformations, and at low temperatures additional phase transformation (β→α + TiH 2 ) takes place, which is accompanied with noticeable change in volumes of phases. As a result, fine lamellar microstructure may be formed in hydrogenated titanium alloys after heat treatment. It was shown that controlled hydrogen alloying improves weldability and machinability of titanium alloys. After processing hydrogenated titanium preforms are subjected to vacuum annealing, and the hydrogen content decreases up to safe level. Hydrogen removal is accompanied with hydrides dissolution and β→α transformation that makes possible to control structure formation at this final step of treatment. Thus, reversible hydrogen alloying of titanium alloys allows to obtain novel microstructure with enhanced properties. The aim of the work was to study the effect of hydrogen on structure formation, namely: i) influence of hydrogen content on transformation of lamellar microstructure to globular one during deformation in (α+β)-phase field; ii) effect of dissolved hydrogen on dynamic recrystallization in single α- and β- phase regions; iii) influence of vacuum annealing temperature on microstructure development. The work was focused on the optimization of

Mechanical and tribological properties of newly developed Tribaloy alloys

International Nuclear Information System (INIS)

Xu, W.; Liu, R.; Patnaik, P.C.; Yao, M.X.; Wu, X.J.

2007-01-01

Outstanding combination of mechanical, wear and corrosion performance has been achieved in Laves intermetallic materials, termed Tribaloy alloys. In these two-phase alloys the solid solution provides high mechanical strength and fracture toughness while the Laves intermetallic phase offers excellent wear resistance. However, conventional Tribaloy alloys usually have low tensile strength and fracture toughness compared with ductile materials due to the large volume fraction of Laves phase, which has limited their application in many cases. The present research is aimed at developing advanced Tribaloy alloys with increasing ductility. Two new cobalt base alloys were developed in this research. The specimens were fabricated with a centrifugal casting technique. The material characterization was performed using the differential scanning calorimetry (DSC), scanning electron microscope (SEM), indentation and ball-on-disc tribological techniques

Intermetallic alloys: Deformation, mechanical and fracture behaviour

International Nuclear Information System (INIS)

Dogan, B.

1988-01-01

The state of the art in intermetallic alloys development with particular emphasis on deformation, mechanical and fracture behaviour is documented. This review paper is prepared to lay the ground stones for a future work on mechanical property characterization and fracture behaviour of intermetallic alloys at GKSS. (orig.)

Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

International Nuclear Information System (INIS)

1981-04-01

Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies

Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

Energy Technology Data Exchange (ETDEWEB)

1981-04-01

Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies. (DLC)

Progressive degradation of alloy 690 and the development of a significant improvement in alloy 800CR

International Nuclear Information System (INIS)

Staehle, Roger W.; Arioka, Koji; Tapping, Robert

2015-01-01

The present most widely used alloys for tubing in steam generators and structural materials in water cooled reactors are Alloy 690 and Alloy 800. However, both alloys, while improved over Alloy 600 may not meet the needs of longer range applications in the range of 80-100 years. Alloy 690 sustains damage resulting from the formation of cavities at grain boundaries which eventually cover about 50% of the area of the grain boundaries with the remainder covering being covered with carbides. The cavities seem to nucleate on the carbides leaving the grain boundaries a structure of cavities and carbides. Such a structure will lead the Alloy 690 to fail completely. Normal Alloy 800 does not produce such cavities and probably retains a large amount of its corrosion resistance but does sustain progressive SCC at low rate. A new alloy, 800CR, has been developed in a collaboration among Arioka, Tapping, and Staehle. This alloy is based on a Cr composition of 23.5-27% with the remainder retaining the previous Alloy 800 composition. 800CR sustains a crack velocity about 100 times less than Alloy 690 and a negligible rate of initiation. The 800CR, alloy is now seeking a patent. (authors)

Development the Mechanical Properties of (AL-Li-Cu Alloy

Directory of Open Access Journals (Sweden)

Ihsan Kadhom AlNaimi

2017-11-01

Full Text Available The aim of this research is to develop mechanical properties of a new aluminium-lithium-copper alloy. This alloy prepared under control atmosphere by casting in a permanent metal mould. The microstructure was examined and mechanical properties were tested before and after heat treatment to study the influence of heat treatment on its mechanical properties including; modulus of elasticity, tensile strength, impact, and fatigue. The results showed that the modulus of elasticity of the prepared alloy is higher than standard alloy about 2%. While the alloy that heat treated for 6 h and cooled in water, then showed a higher ultimate tensile stress comparing with as-cast alloy. The homogenous heat treatment gives best fatigue behaviour comparing with as-cast and other heat treatment alloys. Also, the impact test illustrates that the homogeneous heat treatment alloy gives the highest value.

Research on development and application of titanium and zirconium alloys

International Nuclear Information System (INIS)

Suzuki, Toshiyuki; Sasano, Hisaoki; Uehara, Shigeaki; Nakano, Osamu; Shibata, Michio

1983-01-01

It can be said that titanium and zirconium are new metals from the viewpoint of the history of metals, but both have grown to the materials supporting modern industries, titanium alloys in aerospace and ocean development, and zirconium alloys in nuclear power application. However, the properties of both alloys have not yet been clarified. In this study, the synthesis of TiNi and its properties, precipitation hardening type titanium alloys, and the effect of oxygen on the mechanical properties of both alloys were examined. TiNi is the typical intermetallic compound which shows the peculiar properties. The method of its synthesis by diffusion was examined, and it was clarified that it is useful as a structural material and also as a functional material. Precipitation hardening type alloys have not been developed in titanium alloys, but in this study, the feasibility of several alloy systems was found. Both titanium and zirconium have large affinity to oxygen, and the oxygen absorbed in the manufacturing process cannot be reduced. The tensile property of both alloys was examined in wide temperature range, and the effect of oxygen was clarified. (Kako, I.)

Mechanical property, biocorrosion and in vitro biocompatibility evaluations of Mg-Li-(Al)-(RE) alloys for future cardiovascular stent application.

Science.gov (United States)

Zhou, W R; Zheng, Y F; Leeflang, M A; Zhou, J

2013-11-01

Mg-Li-based alloys were investigated for future cardiovascular stent application as they possess excellent ductility. However, Mg-Li binary alloys exhibited reduced mechanical strengths due to the presence of lithium. To improve the mechanical strengths of Mg-Li binary alloys, aluminum and rare earth (RE) elements were added to form Mg-Li-Al ternary and Mg-Li-Al-RE quarternary alloys. In the present study, six Mg-Li-(Al)-(RE) alloys were fabricated. Their microstructures, mechanical properties and biocorrosion behavior were evaluated by using optical microscopy, X-ray diffraction, scanning electronic microscopy, tensile tests, immersion tests and electrochemical measurements. Microstructure characterization indicated that grain sizes were moderately refined by the addition of rare earth elements. Tensile testing showed that enhanced mechanical strengths were obtained, while electrochemical and immersion tests showed reduced corrosion resistance caused by intermetallic compounds distributed throughout the magnesium matrix in the rare-earth-containing Mg-Li alloys. Cytotoxicity assays, hemolysis tests as well as platelet adhesion tests were performed to evaluate in vitro biocompatibilities of the Mg-Li-based alloys. The results of cytotoxicity assays clearly showed that the Mg-3.5Li-2Al-2RE, Mg-3.5Li-4Al-2RE and Mg-8.5Li-2Al-2RE alloys suppressed vascular smooth muscle cell proliferation after 5day incubation, while the Mg-3.5Li, Mg-8.5Li and Mg-8.5Li-1Al alloys were proven to be tolerated. In the case of human umbilical vein endothelial cells, the Mg-Li-based alloys showed no significantly reduced cell viabilities except for the Mg-8.5Li-2Al-2RE alloy, with no obvious differences in cell viability between different culture periods. With the exception of Mg-8.5Li-2Al-2RE, all of the other Mg-Li-(Al)-(RE) alloys exhibited acceptable hemolysis ratios, and no sign of thrombogenicity was found. These in vitro experimental results indicate the potential of Mg

Development of a TiAl Alloy by Spark Plasma Sintering

Science.gov (United States)

Couret, Alain; Voisin, Thomas; Thomas, Marc; Monchoux, Jean-Philippe

2017-12-01

Spark plasma sintering (SPS) is a consolidated powder metallurgy process for which the powder sintering is achieved through an applied electric current. The present article aims to describe the method we employed to develop a TiAl-based alloy adjusted for this SPS process. Owing to its enhanced mechanical properties, this alloy was found to fully match the industrial specifications for the aeronautic and automotive industries, which require a high strength at high temperature and a reasonably good ductility at room temperature. A step-by-step method was followed for this alloy development. Starting from a basic study on the as-SPSed GE alloy (Ti-48Al-2Cr-2Nb) in which the influence of the microstructure was studied, the microstructure-alloy composition relationships were then investigated to increase the mechanical properties. As a result of this study, we concluded that tungsten had to be the major alloying element to improve the resistance at high temperature and a careful addition of boron would serve the properties at room temperature. Thus, we developed the IRIS alloy (Ti-48Al-2W-0.08B). Its microstructure and mechanical properties are described here.

Integration of NASA-Developed Lifing Technology for PM Alloys into DARWIN (registered trademark)

Science.gov (United States)

McClung, R. Craig; Enright, Michael P.; Liang, Wuwei

2011-01-01

In recent years, Southwest Research Institute (SwRI) and NASA Glenn Research Center (GRC) have worked independently on the development of probabilistic life prediction methods for materials used in gas turbine engine rotors. The two organizations have addressed different but complementary technical challenges. This report summarizes a brief investigation into the current status of the relevant technology at SwRI and GRC with a view towards a future integration of methods and models developed by GRC for probabilistic lifing of powder metallurgy (P/M) nickel turbine rotor alloys into the DARWIN (Darwin Corporation) software developed by SwRI.

Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

Energy Technology Data Exchange (ETDEWEB)

Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

1997-04-01

A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

Microstructure Development and Characteristics of Semisolid Aluminum Alloys; FINAL

International Nuclear Information System (INIS)

Merton Flemings; Srinath Viswanathan

2001-01-01

A drop forge viscometer was employed to investigate the flow behavior under very rapid compression rates of A357, A356 diluted with pure aluminum and Al-4.5%Cu alloys. The A357 alloys were of commercial origin (MHD and SIMA) and the rheocast, modified A356 and Al-4.5Cu alloys were produced by a process developed at the solidification laboratory of MIT

Development of Al-Mg-Li alloys for fusion reactor

International Nuclear Information System (INIS)

Shoji, Yoshifusa; Yoshida, Hideo; Uno, Teruo; Baba, Yoshio; Kamada, Koji.

1985-01-01

Aluminum-magnesium-lithium alloys featuring low residual induced radioactivity and high electrical resistivity have been developed for fusion reactor structural materials. The addition of lithium in aluminum and Al-Mg alloys markedly increases electrical resistivity and tensile strength of them. However the elongation of Al-Mg-Li alloys containing more than 2 mass% lithium are less than 10 %. The Al-4--5 mass%Mg-1 mass%Li alloys are optimum for fusion reactor materials, and exhibit high resistivity (86 nΩm: 20 %IACS), medium strength (300 MPa) and good formability (22 % elongation). The variation of electrical resistivity of Al-Li and Al-Mg-Li alloys in solid solution can be approximated by the Matthiessen's rule. (author)

On the principles of microstructure scale development for titanium alloys

International Nuclear Information System (INIS)

Kolachev, B.A.; Mal'kov, A.V.; Gus'kova, L.N.

1982-01-01

Analysis of an existing standard scale of microstructures for two-phase (α+#betta#)-titanium alloy semiproducts is given. The basic principles of development of control microstructure scales for titanium alloys are presented on the base of investigations and generalization of literature data on connection of microstructure of titanium intermediate products from (α+#betta#)-alloys with their mechanical properties and service life characteristics. A possibilities of changing mechanical and operating properties at the expense of obtaining qualitatively and quantitatively regulated microstructure in the alloy are disclosed on the example of the (α+#betta#)-titanium alloy

Recent research and development in titanium alloys for biomedical applications and healthcare goods

Directory of Open Access Journals (Sweden)

Mitsuo Niinomi

2003-01-01

Full Text Available Nb, Ta and Zr are the favorable non-toxic alloying elements for titanium alloys for biomedical applications. Low rigidity titanium alloys composed of non-toxic elements are getting much attention. The advantage of low rigidity titanium alloy for the healing of bone fracture and the remodeling of bone is successfully proved by fracture model made in tibia of rabbit. Ni-free super elastic and shape memory titanium alloys for biomedical applications are energetically developed. Titanium alloys for not only implants, but also dental products like crowns, dentures, etc. are also getting much attention in dentistry. Development of investment materials suitable for titanium alloys with high melting point is desired in dental precision castings. Bioactive surface modifications of titanium alloys for biomedical applications are very important for achieving further developed biocompatibility. Low cost titanium alloys for healthcare goods, like general wheel chairs, etc. has been recently proposed.

Tungsten wire-nickel base alloy composite development

Science.gov (United States)

Brentnall, W. D.; Moracz, D. J.

1976-01-01

Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

Fabrication development and usage of vanadium alloys in DIII-D

International Nuclear Information System (INIS)

Smith, J.P.; Johnson, W.R.; Reis, E.E.

1996-10-01

GA is procuring material, designing components, and developing fabrication techniques for use of V alloy into the DIII-D divertor as elements of the Radiative Divertor Project modification. This program was developed to assist in the development of low activation alloys for fusion use by demonstrating the fabrication and installation of V alloy components in an operating tokamak. Along with fabrication development, the program includes multiple steps starting with small coupons installed in DIII-D to measure the environmental effects on V. This is being done in collaboration with DOE Fusion Materials Program (particularly at ANL and ORNL). Procurement of the material has been completed; the world's largest heat of V alloy (1200 kg V-4Cr-4Ti) was produced and converted into various products. Manufacturing process is described and chemistry results presented. Research into potential fabrication methods is being performed. Joining of V alloys was identified as the most critical fabrication issue for its use in the Radiative Divertor program. Successful welding trials were done using resistance, friction, and electron beam methods; metallography and mechanical tests were done to evaluate the welds

Development and applications of beta and near beta titanium alloys

International Nuclear Information System (INIS)

Takemura, A.; Ohyama, H.; Nishimura, T.; Abumiya, T.

1993-01-01

In this report the authors introduced application of beta and near beta titanium alloys also development and processing of these alloys at Kobe Steel LTD. Ti-15Mo-5Zr-3Al is an alloy developed by Kobe Steel which has been applied for variety of sporting goods, also used as an erosion shield of steam turbine blades. Ti-15Mo-5Zr-3Al high strength wire for valve springs is under development. New beta alloys(Ti-V-Nb-Sn-Al) are under development which have lower flow stress at room temperature than Ti 15V-3Cr-3Sn-3Al, expected to improve productivity of cold forging. NNS forging and thermo mechanical treatment of Ti-10V-2Fe-3Al were studied. Ti-10V-2Fe3Al steam turbine blades and structural parts for aircraft were developed. Fine grain cold strips of Ti 15V-3Cr-3Sn-3Al are produced by annealing and pickling process. These cold strips are used for parts of a fishing rod

AlSi17Cu5Mg alloy as future material for castings of pistons for internal combustion engines

Directory of Open Access Journals (Sweden)

J. Piątkowski

2015-07-01

Full Text Available The paper presents chosen properties and microstructure of AlSi17Cu5Mg alloy as future material for casting pistons in automotive industry. Tests were conducted to elaborate technology of preparation, assessment of crystallisation parameters and shaping the primary structure of the silumin with the aim to improve the working parameters and the functioning efficiency in cylinder-piston system. Refinement of Si crystals, achieved due to overheating above the temperature Tliq. causes that the alloy reaches satisfactory properties in working chamber of the engine are optimised. Such condition of material characteristics causes that hypereutectic silumins, for chosen applications in transport, may serve as an alternative to Al - Si alloys of hypoeutectic and near - eutectic type.

Development and characterization of Al-Li alloys

International Nuclear Information System (INIS)

Gupta, R.K.; Nayan, Niraj; Nagasireesha, G.; Sharma, S.C.

2006-01-01

Increased strength to weight ratio of aluminium-lithium alloys has attracted material scientists to develop these for aerospace applications. But commercial scale production of these alloys has always been slow in view of difficulties encountered during addition of lithium and in ensuring homogeneous billet composition. A new technique of Li addition has been adapted, which gives maximum recovery of Li in the billet. Using this technique, aluminium-lithium alloys of two different grades for aerospace application were cast. Billets were hot forged and rolled to the thickness range of 3-4 mm and heat-treated for different temper conditions. Mechanical properties were evaluated in T6 (solution treated and artificial aged), T8 (solution treated, cold worked and artificial aged) and T4 (solution treated and natural aged) temper conditions. Both alloys exhibit a strong natural aging response. Reversion for short periods at 180 deg. C results in decrease of strength. With artificial reaging strength reaches above the T4 temper condition level. Characterization was carried out using optical microscope (OM) and scanning electron microscope (SEM). Experimental investigation shows that addition of lithium at high melt temperature gives lower recovery of Li, and use of impure aluminium adversely affects the mechanical properties of the alloy in all temper conditions

Development of biodegradable magnesium alloy stents with coating

Directory of Open Access Journals (Sweden)

Lorenza Petrini

2014-07-01

Full Text Available Biodegradable stents are attracting the attention of many researchers in biomedical and materials research fields since they can absolve their specific function for the expected period of time and then gradually disappear. This feature allows avoiding the risk of long-term complications such as restenosis or mechanical instability of the device when the vessel grows in size in pediatric patients. Up to now biodegradable stents made of polymers or magnesium alloys have been proposed. However, both the solutions have limitations. The polymers have low mechanical properties, which lead to devices that cannot withstand the natural contraction of the blood vessel: the restenosis appears just after the implant, and can be ascribed to the compliance of the stent. The magnesium alloys have much higher mechanical properties, but they dissolve too fast in the human body. In this work we present some results of an ongoing study aiming to the development of biodegradable stents made of a magnesium alloy that is coated with a polymer having a high corrosion resistance. The mechanical action on the blood vessel is given by the magnesium stent for the desired period, being the stent protected against fast corrosion by the coating. The coating will dissolve in a longer term, thus delaying the exposition of the magnesium stent to the corrosive environment. We dealt with the problem exploiting the potentialities of a combined approach of experimental and computational methods (both standard and ad-hoc developed for designing magnesium alloy, coating and scaffold geometry from different points of views. Our study required the following steps: i selection of a Mg alloy suitable for stent production, having sufficient strength and elongation capability; ii computational optimization of the stent geometry to minimize stress and strain after stent deployment, improve scaffolding ability and corrosion resistance; iii development of a numerical model for studying stent

Development of ODS-Fe{sub 3}Al alloys

Energy Technology Data Exchange (ETDEWEB)

Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

1997-12-01

The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

Development of ductile long-range ordered alloys for fusion reactor systems

International Nuclear Information System (INIS)

Liu, C.T.

1979-01-01

A series of Fe-base ordered alloys with compositions (Fe,Ni,Co) 3 V are developed for fusion reactor applications. The alloys from cubic ordered structure similar to AuCu 3 below their critical ordering temperature. The alloys in the ordered state are ductile with elongation in excess of 35% at room temperture. Tensile tests of the ordered alloys at elevated temperatures indicate an unusually attractive mechanical behavior. Their strength, instead of decreasing as with conventional alloys, increases with temperature because of ordering effects. As a result, the ordered alloys are much stronger than 316 stainless steel, particularly at elevated temperatures

Development of an efficient grain refiner for Al-7Si alloy

Energy Technology Data Exchange (ETDEWEB)

Kori, S.A.; Murty, B.S.; Chakraborty, M. [Indian Inst. of Technol., Kharagpur (India). Dept. of Metall. and Mater. Eng.

2000-03-15

The response of Al-7Si alloy towards grain refinement by Al-Ti-B master alloys (with different Ti-B ratios) at different addition levels has been studied in detail. The results indicate that high B-containing master alloys are powerful grain refiners when compared to conventional grain refiners like Al-5Ti-lB master alloys. In the present study, indigenously developed master alloys have been used for the grain refinement of alloys Al-7Si and LM-25. Significant improvements in mechanical properties have been obtained with a combination of grain refiner and Sr as modifier. (orig.)

Development of microstructure in thermomechanical processing of zirconium alloys

International Nuclear Information System (INIS)

Jha, S.K.; Saibaba, N.; Jayaraj, R.N.

2009-01-01

Zirconium based alloys are used for the manufacture of fuel tubes pressure tubes calandria tubes and other components of Pressurized Heavy Water Reactors (PHWRS). In single or two phase zirconium alloy system a variety of microstructure can be generated by suitable heat treatments by the process of equilibrium and non equilibrium phase transformations Microstructure can also be modified by alloying with α and β stabilizers. The microstructure in Zr alloys could be single hexagonal phase (α alloys) two phase bcc and hexagonal (α + β alloys) phase, single metastable martensitic microstructure and β with ω phase. The microstructural and micro textural evolution during thermo mechanical treatments depends strongly on such initial microstructure. Hot extrusion is a significant bulk deformation step which decides the initial microstructure of the alloy. It is carried out at elevated temperature i e above the recrystallization temperature, which enable imposition of large strains in single step. This deformation causes a significant change in the microstructure of the material and depends on extrusion process parameters such as temperature, strain rate (Ram speed), reduction ratio etc. In the present paper development of microstructures, microtexture and texture have been examined. An attempt is also made to optimise the hot working parameters for different Zirconium alloys with help of these studies. (author)

Microstructural Evolution and Mechanical Property Development of Selective Laser Melted Copper Alloys

Science.gov (United States)

Ventura, Anthony Patrick

produce components around 98 percent dense with high mechanical strength and electrical conductivity. Aging heat treatments were carried out at 723 K (450 °C) directly on as-printed samples up to 128 hours. A peak yield strength of around 590 MPa could be attained with an electrical conductivity of 34.2 %IACS after 8 hours of aging. Conductivity continues to increase with further aging while the peak strength appears to be less sensitive to aging time exhibiting a broad range of time where near-peak properties exist. Nanometer-scale silicon-rich oxide particles exist throughout the material and persist during aging. Deformation twinning is observed in the peak age condition after tensile testing and several strengthening mechanisms appear to be active to varying degrees throughout aging, which accounts for the broad range of aging time where nearly the peak mechanical properties exist. The findings of this research are integral to understanding SLM copper alloys and serve as a foundation for future development of new copper alloys tailored to the SLM process.

DEVELOPMENT OF TREAD ON THE BASIS OF COLOR ALLOYS RECYCLED IRON-CARBON ALLOYS PROTECTION FROM CORROSION

Directory of Open Access Journals (Sweden)

A. A. Pivovarchyk

2016-01-01

Full Text Available The results of development of the compositions of protectors for the corrosion protection low-carbon alloys used in the automotive industry, using as the raw material of the secondary aluminum raw materials. The results of research on the effectiveness of the tread designed to protect the alloy composition.

Development of low activation aluminum alloys for reacting plasma experiment

International Nuclear Information System (INIS)

Matsumoto, K.; Kawai, H.; Saida, T.; Onozuka, M.

1986-01-01

In the advanced fusion devices aiming at D-T burning, structural components such as vacuum vessels, coil casings are exposed to high energy neutrons produced by D-T reaction. From a view point of maintenability of accessibility, low radioactive structural materials are strongly preferred. The authors have developed two types of improved alloys of reduced radioactivity based on 5083 aluminum alloy: Al-Mg-Bi . Cr and Al-Mg-Cu . Zr. Both of the alloys of 50mm thickness have been proved to have excellent material properties virtually equivalent to those of 5083 alloy

Biodegradable magnesium-alloy stent:current situation in research

International Nuclear Information System (INIS)

Chen Hua; Zhao Xianxian

2011-01-01

In recent years, permanent metal stents are employed in the majority of interventional therapies; nevertheless, such kind of stents carries the problems of thrombosis and restenosis. Therefore, the biodegradable magnesium alloy stent has become the focus of attention. Theoretically, it has overcome the problems caused by permanent metal stents, so it is the development direction to use the biodegradable magnesium alloy in future. The authors believe that biodegradable magnesium alloy stents will be widely used in interventional procedures for many diseases. (authors)

Development and evaluation of a magnesium–zinc–strontium alloy for biomedical applications — Alloy processing, microstructure, mechanical properties, and biodegradation

International Nuclear Information System (INIS)

Guan, Ren-guo; Cipriano, Aaron F.; Zhao, Zhan-yong; Lock, Jaclyn; Tie, Di; Zhao, Tong; Cui, Tong; Liu, Huinan

2013-01-01

A new biodegradable magnesium–zinc–strontium (Mg–Zn–Sr) alloy was developed and studied for medical implant applications. This first study investigated the alloy processing (casting, rolling, and heat treatment), microstructures, mechanical properties, and degradation properties in simulated body fluid (SBF). Aging treatment of the ZSr41 alloy at 175 °C for 8 h improved the mechanical properties when compared to those of the as-cast alloy. Specifically, the aged ZSr41 alloy had an ultimate tensile strength of 270 MPa, Vickers hardness of 71.5 HV, and elongation at failure of 12.8%. The mechanical properties of the ZSr41 alloy were superior as compared with those of pure magnesium and met the requirements for load-bearing medical implants. Furthermore, the immersion of the ZSr41 alloy in SBF showed a degradation mode that progressed cyclically, alternating between pitting and localized corrosion. The steady-state average degradation rate of the aged ZSr41 alloy in SBF was 0.96 g/(m 2 ·hr), while the pH of SBF immersion solution increased. The corrosion current density of the ZSr41 alloy in SBF solution was 0.41 mA/mm 2 , which was much lower than 1.67 mA/mm 2 for pure Mg under the same conditions. In summary, compared to pure Mg, the mechanical properties of the new ZSr41 alloy improved while the degradation rate decreased due to the addition of Zn and Sr alloying elements and specific processing conditions. The superior mechanical properties and corrosion resistance of the new ZSr41 alloy make it a promising alloy for next-generation implant applications. - Highlights: • Developed a new biodegradable magnesium–zinc–strontium (Mg–Zn–Sr) alloy for medical implant applications • Reported Mg–Zn–Sr alloy processing and microstructure characterization • Improved mechanical properties of Mg alloy after aging treatment • Improved degradation properties of Mg alloy in simulated body fluid

Development of amorphous and nanocrystalline Al65Cu35-xZrx alloys by mechanical alloying

International Nuclear Information System (INIS)

Manna, I.; Chattopadhyay, P.P.; Banhart, F.; Fecht, H.J.

2004-01-01

Mechanical alloying of Al 65 Cu 35-x Zr x (x=5, 15 and 25 at.% Zr) elemental powder blends by planetary ball milling up to 50 h yields amorphous and/or nanocrystalline products. Microstructure of the milled product at different stages of milling has been characterized by X-ray diffraction, (XRD) high-resolution transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS). Among the different alloys synthesized by mechanical alloying, Al 65 Cu 20 Zr 15 yields a predominantly amorphous product, while the other two alloys develop a composite microstructure comprising nanocrystalline and amorphous solid solutions in Al 65 Cu 10 Zr 25 and nano-intermetallic phase/compound in Al 65 Cu 30 Zr 5 , respectively. The genesis of solid-state amorphization in Al 65 Cu 20 Zr 15 and Al 65 Cu 10 Zr 25 is investigated

Compatibility of Anti-Wear Additives with Non-Ferrous Engine Bearing Alloys

Energy Technology Data Exchange (ETDEWEB)

Qu, Jun [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Zhou, Yan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-01-01

Investigate the compatibility of engine lubricant antiwear (AW) additives, specifically conventional zinc dialkyldithiophosphate (ZDDP) and newly developed ionic liquids (ILs), with selected non-ferrous engine bearing alloys, specifically aluminum and bronze alloys that are commonly used in connecting rod end journal bearings and bushings, to gain fundamental understanding to guide future development of engine lubricants

Alloy development for high burnup cladding (PWR)

Energy Technology Data Exchange (ETDEWEB)

Hahn, R. [Kraftwerk Union AG, Mulheim (Germany); Jeong, Y.H.; Baek, K.H.; Kim, S.J.; Choi, B.K.; Kim, J.M. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1999-04-01

An overview on current alloy development for high burnup PWR fuel cladding is given. It is mainly based on literature data. First, the reasons for an increase of the current mean discharge burnup from 35 MWd / kg(U) to 70 MWd / kg(U) are outlined. From the material data, it is shown that a batch average burnup of 60-70 MWd / kg(U), as aimed by many fuel vendors, can not be achieved with stand (=ASTM-) Zry-4 cladding tubes without violating accepted design criteria. Specifically criteria which limit maximum oxide scale thickness and maximum hydrogen content, and to a less degree, maximum creep and growth rate, can not be achieved. The development potential of standard Zry-4 is shown. Even when taking advantage of this potential, it is shown that an 'improved' Zry-4 is reaching its limits when it achieves the target burnup. The behavior of some Zr alloys outside the ASTM range is shown, and the advantages and disadvantages of the 3 alloy groups (ZrSn+transition metals, ZrNb, ZrSnNb+transition metals) which are currently considered to have the development potential for high burnup cladding materials are depicted. Finally, conclusions are drawn. (author). 14 refs., 11 tabs., 82 figs.

The development of hydrogen storage electrode alloys for nickel hydride batteries

Science.gov (United States)

Hong, Kuochih

The development of hydrogen storage electrode alloys in the 1980s resulted in the birth and growth of the rechargeable nickel hydride (Ni/MH) battery. In this paper we describe briefly a semi-empirical electrochemical/thermodynamic approach to develop/screen a hydrogen storage alloy for electrochemical application. More specifically we will discuss the AB x Ti/Zr-based alloys. Finally, the current state of the Ni/MH batteries including commercial manufacture processes, cell performance and applications is given.

A study into the impact of interface roughness development on mechanical degradation of oxides formed on zirconium alloys

International Nuclear Information System (INIS)

Platt, P.; Wedge, S.; Frankel, P.; Gass, M.; Howells, R.; Preuss, M.

2015-01-01

As a cladding material used to encapsulate nuclear fuel pellets, zirconium alloys are the primary barrier separating the fuel and a pressurised steam or lithiated water environment. Degradation mechanisms such as oxidation can be the limiting factor in the life-time of the fuel assembly. Key to controlling oxidation, and therefore allowing increased burn-up of fuel, is the development of a mechanistic understanding of the corrosion process. In an autoclave, the oxidation kinetics for zirconium alloys are typically cyclical, with periods of accelerated kinetics being observed in steps of ∼2 μm oxide growth. These periods of accelerated oxidation are immediately preceded by the development of a layer of lateral cracks near the metal-oxide interface, which may be associated with the development of interface roughness. The present work uses scanning electron microscopy to carry out a statistical analysis of changes in the metal-oxide interface roughness between three different alloys at different stages of autoclave oxidation. The first two alloys are Zircaloy-4 and ZIRLO ™ for which analysis is carried out at stages before, during and after first transition. The third alloy is an experimental low tin alloy, which under the same oxidation conditions and during the same time period does not appear to go through transition. Assessment of the metal-oxide interface roughness is primarily carried out based on the root mean square of the interface slope known as the R dq parameter. Results show clear trends with relation to transition points in the corrosion kinetics. Discussion is given to how this relates to the existing mechanistic understanding of the corrosion process, and the components required for possible future modelling approaches

Development of Ti-12Mo-3Nb alloy for biomedical application

International Nuclear Information System (INIS)

Panaino, J.V.P.; Gabriel, S.B.; Mei, P.; Brum, M.V.; Nunes, C.A.

2010-01-01

The titanium alloys are quite satisfactory for biomedical applications due to their physical, mechanical and biological properties. Recent studies focuses on the development of beta type titanium alloys, composed of toxic elements (Nb, Mo, Ta ,...), because they have more advantages than alpha and alpha + beta (Ti- 6Al-4V) alloys such as lower modulus of elasticity, better plasticity and, moreover, the process variables can be controlled to produce selected results. This project focused on the development and characterization of Ti-12Mo-3Nb alloy in the condition 'as cast' and after thermomechanical treatment. The material was characterized in different conditions by X-ray diffraction, optical microscopy, microhardness measurements and elasticity modulus. The results showed that the forged Ti-12Mo-3Nb alloy showed the best combination of properties, being a promising candidate for use as implant. (author)

Texture development in Al-Mg alloys during high temperature annealing

International Nuclear Information System (INIS)

Saitou, T.; Inagaki, H.

2001-01-01

To clarify the effect of Mg content on annealing textures developed in Al-Mg alloys during high temperature annealing, Al-Mg alloys containing up to 9 wt.% Mg in supersaturated solid solution were cold rolled 95% and isothermally annealed at 450 C. Their textures were investigated with the orientation distribution function analysis. It was found that, in the recrystallization textures observed at complete recrystallization, addition of more than 1 wt.% Mg was sufficient to suppress the development of {100} left angle 001 right angle. With increasing Mg content, {100} left angle 001 right angle decreased remarkably, whereas {100} left angle 013 right angle and {103} left angle 321 right angle increased. Thus, {100} left angle 013 right angle and {103} left angle 321 right angle were found to be the main orientations of the recrystallization textures of Al-Mg alloys annealed at high temperatures. {100} left angle 013 right angle developed most remarkably at 4 wt.% Mg, while {103} left angle 321 right angle showed the maximum development at 7 wt.% Mg. During subsequent grain growth at 450 C, remarkable texture changes were observed only in the alloys containing Mg in the range between 2 and 4 wt.%. In these alloys, {100} left angle 013 right angle developed at the expense of {100} left angle 001 right angle at earlier stages of grain growth, whereas {103} left angle 321 right angle increased independently of these two orientations at later stages of grain growth. Reflecting these texture changes, grain growth occurred in these alloys discontinuously. Such a discontinuous grain growth with large texture changes is expected, if strong textures are already present before grain growth, and if recrystallized grains having similar orientations are distributed by forming large clusters before grain growth. (orig.)

Development of weldable, corrosion-resistant iron-aluminide alloys

Energy Technology Data Exchange (ETDEWEB)

Maziasz, P.J.; Goodwin, G.M.; Wang, X.L. [Oak Ridge National Laboratory, TN (United States)

1995-05-01

Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

Development of tantalum–zirconium alloy for hydrogen purification

Energy Technology Data Exchange (ETDEWEB)

Kumar, Sanjay, E-mail: sanjay.barc@gmail.com [Fusion Reactor Materials Section, MG, BARC, Mumbai 85 (India); IAMR, Hiroshima University, Higashihiroshima 739-8530 (Japan); Singh, Anamika [GSASM Hiroshima University, Higashihiroshima 739-8530 (Japan); Jain, Uttam; Dey, Gautam Kumar [Fusion Reactor Materials Section, MG, BARC, Mumbai 85 (India)

2016-11-01

Highlights: • Terminal solid solubility of Ta increases with Zr addition. • Increase in lattice parameters of Ta due to Zr addition may be the possible reason. • Enhance H solubility could also be explained on the change in e-DOS of Ta–Zr alloys. • Ta–Zr alloys could be possible combination for hydrogen purification membrane. - Abstract: Terminal solid solubility of hydrogen in Ta–Zr alloys has been studied in connection with the development of tantalum based metallic membrane for hydrogen/tritium purification. The alloys were prepared by vacuum arc melting technique and subsequently cold rolled to 0.2 mm thickness. The terminal solid solubility of hydrogen in these cold rolled samples was investigated in a modified Sieverts apparatus. The terminal solid solubility of hydrogen was marginally increased with zirconium content. The change in the lattices parameter of tantalum upon zirconium addition and the higher affinity of zirconium for hydrogen as compared to tantalum could be the possible reasons.

Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

International Nuclear Information System (INIS)

Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

2006-01-01

New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500mAh, AAA size type 900mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material. alized by using an improved superlattice alloy for negative electrode material. (author)

Developing prospects of NiAlMn high temperature shape memory alloy

International Nuclear Information System (INIS)

Zou Min

1999-01-01

The reason and information on high temperature shape memory alloy research are introduced briefly Also, referring to some experimental reports on NiAlMn high temperature shape memory alloy, it is pointed out that ductility and memory property of this alloy can be improved by adapting proper composition and procedure to control its microstructure. Meanwhile, the engineering details must be considered when NiAlMn high temperature shape memory alloy being developed so as to resolve the problems of its practical use

Development of Zirconium alloys (for pressure tubes)

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Suk; Kwon, Sang Chul; Choo, Ki Nam; Jung, Chung Hwan; Yim, Kyong Soo; Kim, Sung Soo; Baek, Jong Hyuk; Jeong, Yong Hwan; Kim, Kyong Ho; Cho, Hae Dong [Korea Atomic Energy Research Inst., Daeduk (Korea, Republic of); Hwang, S. K.; Kim, M. H. [Inha Univ., Incheon (Korea, Republic of); Kwon, S. I [Korea Univ., Seoul (Korea, Republic of); Kim, I. S. [Korea Advanced Inst. of Science and Technology, Taejon (Korea, Republic of)

1997-09-01

The objective of this research is to set up the basic technologies for the evaluation of pressure tube integrity and to develop improved zirconium alloys to prevent pressure tube failures due to DHC and hydride blister caused by excessive creep-down of pressure tubes. The experimental procedure and facilities for characterization of pressure tubes were developed. The basic research related to a better understanding of the in-reactor performances of pressure tubes leads to noticeable findings for the first time : the microstructural effect on corrosion and hydrogen pick-up behavior of Zr-2.5Nb pressure tubes, texture effect on strength and DHC resistance and enhanced recrystallization by Fe in zirconium alloys and etc. Analytical methodology for the assessment of pressure tubes with surface flaws was set up. A joint research is being under way with AECL to determine the fracture toughness of O-8 at the EOL (End of Life) that had been quadruple melted and was taken out of the Wolsung Unit-1 after 10 year operation. In addition, pressure tube with texture controlled is being made along with VNINM in Russia as a joint project between KAERI and Russia. Finally, we succeeded in developing 4 different kinds of zirconium alloys with better corrosion resistance, low hydrogen pickup fraction and higher creep strength. (author). 121 refs., 65 tabs., 260 figs

Development of casting investment preventing blackening of noble metal alloys Part 2. Application of developed investment for type 4 gold alloy.

Science.gov (United States)

Nakai, Akira; Kakuta, Kiyoshi; Goto, Shin-ichi; Kato, Katuma; Yara, Atushi; Ogura, Hideo

2003-09-01

The objective of this study was to evaluate the efficacy of the developed investment for the prevention of blackening of a cast Type 4 gold and to analyze the oxides on its surface in relation to the blackening of the alloy. The experimental investments were prepared using a gypsum-bonded investment in which boron (B) or aluminum (Al) was added as a reducing agent. A Type 4 gold alloy was cast into the mold made of the prepared investment. The effect of the additives was evaluated from the color difference (deltaE*) between the as-cast surface and the polished surface of the cast specimen. B and Al were effective to prevent the blackening of a Type 4 gold alloy and the color of the as-cast surface approached that of the polished surface with increasing B and Al content. The prevention of the blackening of the gold alloy can be achieved by restraining the formation of CuO.

Smart tungsten alloys as a material for the first wall of a future fusion power plant

Science.gov (United States)

Litnovsky, A.; Wegener, T.; Klein, F.; Linsmeier, Ch.; Rasinski, M.; Kreter, A.; Unterberg, B.; Coenen, J. W.; Du, H.; Mayer, J.; Garcia-Rosales, C.; Calvo, A.; Ordas, N.

2017-06-01

Tungsten is currently deemed as a promising plasma-facing material (PFM) for the future power plant DEMO. In the case of an accident, air can get into contact with PFMs during the air ingress. The temperature of PFMs can rise up to 1200 °C due to nuclear decay heat in the case of damaged coolant supply. Heated neutron-activated tungsten forms a volatile radioactive oxide which can be mobilized into the atmosphere. New self-passivating ‘smart’ alloys can adjust their properties to the environment. During plasma operation the preferential sputtering of lighter alloying elements will leave an almost pure tungsten surface facing the plasma. During an accident the alloying elements in the bulk are forming oxides thus protecting tungsten from mobilization. Good plasma performance and the suppression of oxidation are required for smart alloys. Bulk tungsten (W)-chroimum (Cr)-titanium (Ti) alloys were exposed together with pure tungsten (W) samples to the steady-state deuterium plasma under identical conditions in the linear plasma device PSI 2. The temperature of the samples was ~576 °C-715 °C, the energy of impinging ions was 210 eV matching well the conditions expected at the first wall of DEMO. Weight loss measurements demonstrated similar mass decrease of smart alloys and pure tungsten samples. The oxidation of exposed samples has proven no effect of plasma exposure on the oxidation resistance. The W-Cr-Ti alloy demonstrated advantageous 3-fold lower mass gain due to oxidation than that of pure tungsten. New yttrium (Y)-containing thin film systems are demonstrating superior performance in comparison to that of W-Cr-Ti systems and of pure W. The oxidation rate constant of W-Cr-Y thin film is 105 times less than that of pure tungsten. However, the detected reactivity of the bulk smart alloy in humid atmosphere is calling for a further improvement.

Functional aluminum alloys for ultra high vacuum use

International Nuclear Information System (INIS)

Kato, Yutaka; Tsukamoto, Kenji; Isoyama, Eizo

1985-01-01

Ultra high vacuum systems made of aluminum alloys are actively developed. The reasons for using aluminum alloys are low residual radioactivity, light weight, good machinability, good thermal conductivity, non-magnetism. The important function required for ultra high vacuum materials is low outgassing rate, but surface gas on ordinary aluminum is much. Then the research on aluminum surface structure with low outgassing rate has been made and the special extrusion method, that is, extrusion method with the conditions of preventing air from entering inside of pipe and of taking in mixture gas of Ar + O 2 , was developed. 6063 alloy obtained by special extrusion method showed low outgassing rate (2 x 10 -13 Torr. 1/s. cm 2 ) by only 150 deg C, 24 h baking. For the future it will be important to develop aluminum alloys with low dynamic outgassing rate as well as low static outgassing rate. (author)

Development of the advanced nuclear materials -Development of Inconel alloys-

International Nuclear Information System (INIS)

Kuk, Il Hyun; Chang, Jin Sung; Lee, Chang Kyu; Park, Soon Dong; Kim, Woo Kon; Jeong, Man Kyo; Woo, Yoon Myung; Han, Chang Hee

1995-07-01

The performance and the integrity of the steam generator U-tubes directly affects the efficiency and economics of nuclear power plant because they are closely interrelated with the maintenance and repair. Also the steam generator U-tubes have been one of world-wide hot issues in nuclear power plants for long time because of their continuing corrosion-related degradation. Right after stress corrosion cracking of Alloy 600 tubes are reported at primary side, in which the environment is believed to be tightly controlled all the time, in mid 80's, alloy 690 has started to replace alloy 600. Alloy 690 is basically same with alloy 600 except more Cr content. Firstly minor elements in alloy 690 (C, B, N, Y, Mo) were added or controlled to improve hot workability and corrosion resistance. It would be much more desirable if the mechanism or basic understanding of the degradation phenomena of steam generator U-tubes in operation conditions can be illuminated through the alloy modification research. Alloy 600 tubes which were preproduced in cooperation with Sammi Special Steel were evaluated, being compared with imported one. Also alloy 600 and alloy 690 tubes were produced from Inconel 600 and 690 INCO- forged bar. These will be closely evaluated with purely Korean-made alloy 600 and 690 tubes. 22 tabs., 93 figs., 14 refs. (Author)

Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

Science.gov (United States)

Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500 mAh, AAA size type 900 mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material.

Development of vanadium base alloys for fusion first-wall/blanket applications

International Nuclear Information System (INIS)

Smith, D.L.; Chung, H.M.; Loomis, B.A.; Matsui, H.; Votinov, S.; VanWitzenburg, W.

1994-01-01

Vanadium alloys have been identified as a leading candidate material for fusion first-wall/blanket applications. Certain vanadium alloys exhibit favorable safety and environmental characteristics, good fabricability, high temperature and heat load capability, good compatibility with liquid metals and resistance to irradiation damage effects. The current focus is on vanadium alloys with (3-5)% Cr and (3-5)% Ti with a V-4Cr-4Ti alloy as the leading candidate. Preliminary results indicate that the crack-growth rates of certain alloys are not highly sensitive to irradiation. Results from the Dynamic Helium Charging Experiment (DHCE) which simulates fusion relevant helium/dpa ratios are similar to results from neutron irradiated material. This paper presents an overview of the recent results on the development of vanadium alloys for fusion first wall/blanket applications

Development of advanced low alloy steel for nuclear RPV

Energy Technology Data Exchange (ETDEWEB)

Lee, H. C.; Shin, K. S.; Lee, S. H.; Lee, B. J. [Seoul National Univ., Seoul (Korea)

2000-04-01

Low carbon low alloy steels are used in nuclear power plants as pressure vessel, steam generator, etc. Nuclear pressure vessel material requires good combination of strength/ toughness, good weldability and high resistance to neutron irradiation and corrosion fatigue. For SA508III steels, most widely used in the production of nuclear power plant, attaining toughness is more difficult than strength. When taking into account the loss of toughness due to neutron irradiation, attaining as low transition temperature as possible prior to operation is a critical task in the production of nuclear pressure vessels. In the present study, we investigated detrimental microstructural features of SA508III steels to toughness, then alloy design directions to achieve improved mechanical properties were devised. The next step of alloy design was determined based on phase equilibrium thermodynamics and obtained results. Low carbon low alloy steels having low transition temperatures with enough strength and hardenability were developed. Microstructure and mechanical properties of HAZ of SA508III steels and alloy designed steels were investigated. 22 refs., 147 figs., 38 tabs. (Author)

Applications and development of shape-memory and superelastic alloys in Japan

Energy Technology Data Exchange (ETDEWEB)

Takaoka, S.; Horikawa, H. [Furukawa Electric Co., Ltd., Hiratsuka (Japan); Kobayashi, J. [Japan Association of Shape Memory Alloys, Yokohama (Japan); Shimizu, K. [Kanazawa Inst. of Tech., Matsutou (Japan)

2002-07-01

The present situation of the applications and development of shape memory and superelastic alloys in Japan will collectively be introduced. Of many shape memory alloys, TiNi alloy systems have mostly been used for the applications from the point of view of fatigue and corrosion characteristics. Shape memory effect has been utilized for mainly thermal actuators with the form of coil springs. The effect associated with the B2 to R-phase transformation and its reversion exhibits recoverable strain of approximately 1%, and after a million thermal cycles the recovery characteristics are not affected. Thus, the effect is widely utilized as sensor flap of the air conditioner, water flow control valve, underfloor vent, automatic oil volume adjusting equipment for Shinkansen and water mixing valve. Another effect associated with the B2 to orthorhombic transformation and its reversion, as in TiNiCu alloys containing Cu more than 8%, can be applied to actuators required for 10,000 to 50,000 times life, and thus it is utilized as rice cooker, coffee maker and anti-scald valve. In Japan, however, the TiNi shape memory alloy systems are mainly used for applications using the superelasticity, like a rubber material. The superelasticity associated with the B2 to monoclinic stress-induced transformation and its reversion upon un-loading has been utilized as brassiere wire, eye glasses flame, antenna core wire for cellular phone and fishing wire, and that associated with the B2 to orthorhombic stress-induced transformation and its reversion upon un-loading has been as orthodontic wire, because the TiNiCu alloy wire exhibits smaller stress hysteresis than that of usual TiNi alloy wire. The TiNi shape memory alloy systems are now developed to make various shapes, such as tapes, foils and tubes, and the alloys with those shapes are examined to apply to medical uses, such as guide wire for catheter and catheter tube itself, and to any other uses. The development in Japan is rapidly

Development of advanced NI alloy substrates with high percentage of cube texture for biaxially oriented YBCO coated tapes

International Nuclear Information System (INIS)

HongLi Suo; Yue Zhao; MangMang Gao; Min Liu; YongHua Zhu; PeiKuo Gao; JianHong Wang; Lin Ma; RuiFen Fan; Yuan Ji; MeiLing Zhou

2009-01-01

The improvement of mechanical and magnetic properties of textured NiW alloy tapes is considered as a main challenge for RABiTS substrates in coated conductors. The present paper summaries the successful development of several textured NiW substrate tapes with high W contents as well as advanced NiW composite substrates with high strength and reduced magnetization in our previous works. The fabrication process of these tapes and their characterizations are presented in detail. The results on the texture quality and mechanical properties as well as on the magnetic behaviour of these tapes are promising in view of the future application in coated conductor and constitute an alternative to the well known Ni5W alloy substrates. (au)

Development and evaluation of a magnesium-zinc-strontium alloy for biomedical applications--alloy processing, microstructure, mechanical properties, and biodegradation.

Science.gov (United States)

Guan, Ren-guo; Cipriano, Aaron F; Zhao, Zhan-yong; Lock, Jaclyn; Tie, Di; Zhao, Tong; Cui, Tong; Liu, Huinan

2013-10-01

A new biodegradable magnesium-zinc-strontium (Mg-Zn-Sr) alloy was developed and studied for medical implant applications. This first study investigated the alloy processing (casting, rolling, and heat treatment), microstructures, mechanical properties, and degradation properties in simulated body fluid (SBF). Aging treatment of the ZSr41 alloy at 175 °C for 8h improved the mechanical properties when compared to those of the as-cast alloy. Specifically, the aged ZSr41 alloy had an ultimate tensile strength of 270 MPa, Vickers hardness of 71.5 HV, and elongation at failure of 12.8%. The mechanical properties of the ZSr41 alloy were superior as compared with those of pure magnesium and met the requirements for load-bearing medical implants. Furthermore, the immersion of the ZSr41 alloy in SBF showed a degradation mode that progressed cyclically, alternating between pitting and localized corrosion. The steady-state average degradation rate of the aged ZSr41 alloy in SBF was 0.96 g/(m(2)·hr), while the pH of SBF immersion solution increased. The corrosion current density of the ZSr41 alloy in SBF solution was 0.41 mA/mm(2), which was much lower than 1.67 mA/mm(2) for pure Mg under the same conditions. In summary, compared to pure Mg, the mechanical properties of the new ZSr41 alloy improved while the degradation rate decreased due to the addition of Zn and Sr alloying elements and specific processing conditions. The superior mechanical properties and corrosion resistance of the new ZSr41 alloy make it a promising alloy for next-generation implant applications. Copyright © 2013 Elsevier B.V. All rights reserved.

Laser surface alloying of aluminium-transition metal alloys

International Nuclear Information System (INIS)

Almeida, A.; Vilar, R.

1998-01-01

Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM) alloys. Cr and Mo are particularly interesting alloying elements to produce stable high-strength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO 2 laser . This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloy, over the last years. (Author) 16 refs

Effects of segregation of primary alloying elements on the creep response in magnesium alloys

DEFF Research Database (Denmark)

Huang, Y.D.; Dieringa, H.; Hort, N.

2008-01-01

The segregation of primary alloying elements deteriorates the high temperature creep resistance of magnesium alloys. Annealing at high temperatures alleviating their segregations can improve the creep resistance. Present investigation on the effect of segregation of primary alloying elements...... on the creep response may provide some useful information about how to improve the creep resistance of magnesium alloys in the future. (c) 2008 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

Development of high temperature property database for Alloy 800H

International Nuclear Information System (INIS)

Yokoyama, Norio; Watanabe, Katsutoshi; Tsuji, Hirokazu; Nakajima, Hajime.

1993-07-01

JAERI Material Performance Database (JMPD) has been developed since 1989 in JAERI with a view to utilizing the various kinds of characteristic data of nuclear materials efficiently. Using relational database management system, PLANNER on the mainframe, the JMPD provides the retrieval supporting system, graphic and statistical analyses system. The data obtained with 7868 sets on characteristic data of metallic materials including fatigue crack growth data, etc. have been stored in the JMPD at the end of March in 1993. A ferritic superalloy, Alloy 800H is used for the structural material of the control rods of the High Temperature Engineering Test Reactor (HTTR). Thermal stress generates which might cause a severe creep damage at a reactor scram. It therefore needs to be designed with consideration on the fracture modes induced by creep deformation after neutron irradiation. The creep data (approximately 240 sets) and tensile data (approximately 100 sets) of Alloy 800H including the effects of test environment, aging treatment and neutron irradiation have been stored in the JMPD. Furthermore, using a personal computer, high temperature property database for Alloy 800H has been developed. The present report outlines the development of high temperature property database for Alloy 800H. (author)

High strength cast aluminum alloy development

Science.gov (United States)

Druschitz, Edward A.

The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

Development of Alloy Coating Process of Steel Pipe for Seawater service

Energy Technology Data Exchange (ETDEWEB)

Han, Jong Man; Kwon, Taeg Kyu; Lee, Sang Hyeog [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Okpo (Korea)

2001-02-01

The new alloy coating process was developed to apply steel pipe for seawater service. This process consists of Zn-Al hot-dip coating treatment immediately following after normal galvanizing treatment. The alloy coating process formed double layer after surface treatment, and the surface layer was similar to that of Galfan steel and the intermetallic layer was also similar to that of aluminized steel. The alloy coating layer protect steel pipe galvanically and provide steel pipe with high resistance to general corrosion of seawater. This new alloy coated steel pipe had also good weldability and adhesion strength of paints compared to galvanized steel. 5 refs., 14 figs.

Development of Metallic Sensory Alloys

Science.gov (United States)

Wallace Terryl A.; Newman, John A.; Horne, Michael R.; Messick, Peter L.

2010-01-01

Existing nondestructive evaluation (NDE) technologies are inherently limited by the physical response of the structural material being inspected and are therefore not generally effective at the identification of small discontinuities, making the detection of incipient damage extremely difficult. One innovative solution to this problem is to enhance or complement the NDE signature of structural materials to dramatically improve the ability of existing NDE tools to detect damage. To address this need, a multifunctional metallic material has been developed that can be used in structural applications. The material is processed to contain second phase sensory particles that significantly improve the NDE response, enhancing the ability of conventional NDE techniques to detect incipient damage both during and after flight. Ferromagnetic shape-memory alloys (FSMAs) are an ideal material for these sensory particles as they undergo a uniform and repeatable change in both magnetic properties and crystallographic structure (martensitic transformation) when subjected to strain and/or temperature changes which can be detected using conventional NDE techniques. In this study, the use of a ferromagnetic shape memory alloy (FSMA) as the sensory particles was investigated.

Review of creep resistant alloys for power plant applications

Directory of Open Access Journals (Sweden)

A. Nagode

2011-01-01

Full Text Available A paper describes the most popular alloys for power plant application as well as the most promising alloys for future application in that technology. The components in power plants operate in severe conditions (high temperatures and pressures and they are expected reliable service for 30 years and more. The correct choice of the material is, thus, of a very importance. The paper describes the development as well as advantages and disadvantages of convenient ferritic/martensitic steels, ferritic/bainitic steels, austenitic stainless steels and the new alloys for the application at temperatures of 650°C and more.

Ferromagnetic bulk glassy alloys

International Nuclear Information System (INIS)

Inoue, Akihisa; Makino, Akihiro; Mizushima, Takao

2000-01-01

This paper deals with the review on the formation, thermal stability and magnetic properties of the Fe-based bulk glassy alloys in as-cast bulk and melt-spun ribbon forms. A large supercooled liquid region over 50 K before crystallization was obtained in Fe-(Al, Ga)-(P, C, B, Si), Fe-(Cr, Mo, Nb)-(Al, Ga)-(P, C, B) and (Fe, Co, Ni)-Zr-M-B (M=Ti, Hf, V, Nb, Ta, Cr, Mo and W) systems and bulk glassy alloys were produced in a thickness range below 2 mm for the Fe-(Al, Ga)-(P, C, B, Si) system and 6 mm for the Fe-Co-(Zr, Nb, Ta)-(Mo, W)-B system by copper-mold casting. The ring-shaped glassy Fe-(Al, Ga)-(P, C, B, Si) alloys exhibit much better soft magnetic properties as compared with the ring-shaped alloy made from the melt-spun ribbon because of the formation of the unique domain structure. The good combination of high glass-forming ability and good soft magnetic properties indicates the possibility of future development as a new bulk glassy magnetic material

Development of continuous cooling precipitation diagrams for aluminium alloys AA7150 and AA7020

Energy Technology Data Exchange (ETDEWEB)

Zhang, Y., E-mail: yong.zhang@outlook.com [ARC Centre of Excellence for Design in Light Metals, Department of Materials Engineering, Monash University, Clayton, VIC 3800 (Australia); Milkereit, B. [University of Rostock, Faculty of Mechanical Engineering and Marine Technology, Chair of Materials Science, 18051 Rostock (Germany); University of Rostock, Institute of Physics, Polymer Physics Group, 18051 Rostock (Germany); Kessler, O. [University of Rostock, Faculty of Mechanical Engineering and Marine Technology, Chair of Materials Science, 18051 Rostock (Germany); Schick, C. [University of Rostock, Institute of Physics, Polymer Physics Group, 18051 Rostock (Germany); Rometsch, P.A. [ARC Centre of Excellence for Design in Light Metals, Department of Materials Engineering, Monash University, Clayton, VIC 3800 (Australia)

2014-01-25

Highlights: • The DSC method was used for developing continuous cooling precipitation diagrams. • The quench-induced particles were observed by SEM for alloys AA7150 and AA7020. • There were more quench-induced particles in alloy AA7150. • Quench sensitivity of Al alloys can be evaluated by using the CCP diagrams. -- Abstract: Two commercial 7xxx series aluminium alloys with different solute contents and different quench-induced precipitation behaviour have been investigated by using a specialised differential scanning calorimetry (DSC) technique to record exothermal heat outputs during continuous cooling. Together with hardness testing and microstructural analysis, this DSC method was used to develop continuous cooling precipitation (CCP) diagrams for alloys AA7150 and AA7020. The results show that the total precipitation heat for each alloy decreases with increasing cooling rate. However, the excess specific heat at a given cooling rate in alloy AA7150 is much higher than that in alloy AA7020. It is evident that there are atleast three different quench-induced reactions in different temperature regimes for alloy AA7150 cooled at various linear cooling rates, but only equilibrium MgZn{sub 2} (η-phase) and Al{sub 2}CuMg (S-phase) particles were observed by scanning electron microscopy (SEM). There are at least two main precipitation peaks that can be found for alloy AA7020, which correspond to Mg{sub 2}Si and MgZn{sub 2} (η-phase). Furthermore, a method is developed to evaluate the quench sensitivity of an alloy based on a determination of the critical cooling rate. The maximum hardness values are reached at cooling rates that are faster than or similar to the critical cooling rate.

Development of Silicide Coating on Molybdenum Alloy Cladding

International Nuclear Information System (INIS)

Lim, Woojin; Ryu, Ho Jin

2015-01-01

The molybdenum alloy is considered as one of the accident tolerant fuel (ATF) cladding materials due to its high temperature mechanical properties. However, molybdenum has a weak oxidation resistance at elevated temperatures. To modify the oxidation resistance of molybdenum cladding, silicide coating on the cladding is considered. Molybdenum silicide layers are oxidized to SiO 2 in an oxidation atmosphere. The SiO 2 protective layer isolates the substrate from the oxidizing atmosphere. Pack cementation deposition technique is widely adopted for silicide coating for molybdenum alloys due to its simple procedure, homogeneous coating quality and chemical compatibility. In this study, the pack cementation method was conducted to develop molybdenum silicide layers on molybdenum alloys. It was found that the Mo 3 Si layer was deposited on substrate instead of MoSi 2 because of short holding time. It means that through the extension of holding time, MoSi 2 layer can be formed on molybdenum substrate to enhance the oxidation resistance of molybdenum. The accident tolerant fuel (ATF) concept is to delay the process following an accident by reducing the oxidation rate at high temperatures and to delay swelling and rupture of fuel claddings. The current research for Atf can be categorized into three groups: First, modification of existing zirconium-based alloy cladding by improving the high temperature oxidation resistance and strength. Second, replacing Zirconium based alloys with alternative metallic materials such as refractory elements with high temperature oxidation resistance and strength. Third, designing alternative fuel structures using ceramic and composite systems

On the theoretical development of new creep resistant alloys and their empirical validation

International Nuclear Information System (INIS)

Gaude-Fugarolas, D.; Regent, N.; Carlan, Y. de

2008-01-01

In anticipation to the present revival of nuclear power, and to obtain more efficient, secure and environmentally-friendly power plants, new families of high temperature resistant, low activation materials are under development. This work presents an example of work performed at CEA during the development of novel ferrito-martensitic reduced activation alloys for Generation IV and Fusion applications. In the past, the process of designing a new material was mostly heuristic, requiring repeated experimental trial and error, but nowadays, synergies between the accuracy of current scientific knowledge in thermodynamics and transformation kinetics and increased computer capacity enables us to design successful new alloys using minimal empirical feedback. This work presents this comprehensive and multi-model approach to alloy and microstructure design. The CALPHAD method, thermo-kinetic modelling of precipitation reactions and artificial neural network analysis are combined in the development of new alloys having their compositions and microstructures optimised for maximum creep resistance. To complete this work, a selection of the alloys designed has been cast and the results obtained during alloy design and the modelling of various heat treatments have been verified. Optical and electronic microscopy have been used to characterise the microstructure. Uniaxial tensile tests have been used to measure the mechanical performance of the alloys presented at room, service and higher temperatures. The characterisation of the behaviour of the material in service conditions is underway with relaxation and creep tests. (authors)

Titanium alloys. Advances in alloys, processes, products and applications

International Nuclear Information System (INIS)

Blenkinsop, P.A.

1993-01-01

The last few years have been a period of consolidation of existing alloys and processes. While the aerospace industry remains the principal driving force for alloy development, the paper illustrates examples of new markets being established in 'older' alloys, by a combination of product/process development and a re-examination of engineering design parameters. Considerable attention is still being directed towards the titanium aluminide systems, but other more conventional alloy developments are underway aimed at specific engineering and process requirements, both in the aerospace and non-aerospace sectors. Both the advanced high temperature and conventional alloy developments are considered, before the paper goes on to assess the potential of new processes and products, like spray-forming, metal matrix composites and shaped-plate rolling. (orig.)

Development of Alloy 718 tubular product for nuclear-reactor internals

International Nuclear Information System (INIS)

1981-01-01

The Upper Internals Structure (UIS) of the Clinch River Breeder Reactor Plant (CRBRP) provides mixing and flow direction of the core outlet flow. Alloy 718 tubes are the major components used in the UIS to provide this flow direction. The UIS is located directly above the reactor core and is exposed to a severe environment. This environment consists of high temperature sodium, alternating temperatures induced by mixing high temperature core assembly outlet flow with cooler core assembly outlet flow and rapid changes in temperature of the core outlet flow. The paper presents the UIS configuration, functions and environmental conditions that led to the selection of Alloy 718 as the material used to protect the basic UIS structure and to provide flow direction. The use of Alloy 718 is derived from the technology produced from the Department of Energy sponsored development programs. Alloy 718 tubes are made by a roll-extrusion process. The paper describes the tube fabrication process, the development of a finish sanding procedure and the results of high temperature thermal cycle testing. The high temperature thermal cycle testing generates peak strains on the metal surfaces, where the surface effects have a maximum influence on the fatigue strength. 9 figs., 2 tabs

Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

Science.gov (United States)

Chellman, D. J.

1982-01-01

In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

Development of materials and process technology for dual alloy disks

Science.gov (United States)

Marder, J. M.; Kortovich, C. S.

1981-01-01

Techniques for the preparation of dual alloy disks were developed and evaluated. Four material combinations were evaluated in the form of HIP consolidated and heat treated cylindrical and plate shapes in terms of elevated temperature tensile, stress rupture and low cycle fatigue properties. The process evaluation indicated that the pe-HIP AF-115 rim/loose powder Rene 95 hub combination offered the best overall range of mechanical properties for dual disk applications. The feasibility of this dual alloy concept for the production of more complex components was demonstrated by the scale up fabrication of a prototype CFM-56 disk made from this AF-115/Rene 95 combination. The hub alloy ultimate tensile strength was approximately 92 percent of the program goal of 1520 MPa (220 ksi) at 480 C (900 F) and the rim alloy stress rupture goal of 300 hours at 675 C (1250 F)/925 MPa (134 ksi) was exceeded by 200 hours. The low cycle fatigue properties were equivalent to those exhibited by HIP and heat treated alloys. There was an absence of rupture notch sensitivity in both alloys. The joint tensile properties were approximately 85 percent of the weaker of the two materials (Rene 95) and the stress rupture properties were equivalent to those of the weaker of the two materials (Rene 95).

Development of a high gradient rf system using a nanocrystalline soft magnetic alloy

Directory of Open Access Journals (Sweden)

Chihiro Ohmori

2013-11-01

Full Text Available The future high intensity upgrade project of the J-PARC (Japan Proton Accelerator Research Complex MR (Main Ring includes developments of high gradient rf cavities and magnet power supplies for high repetition rate. The scenario describing the cavity replacements is reported. By the replacement plan, the total acceleration voltage will be almost doubled, while the number of rf stations remains the same. The key issue is the development of a high gradient rf system using high impedance magnetic alloy, FT3L. The FT3L is produced by the transverse magnetic field annealing although the present cavity for the J-PARC adopts the magnetic alloy, FT3M, which is annealed without magnetic field. After the test production using a large spectrometer magnet in 2011, a dedicated production system for the FT3L cores was assembled in 2012. This setup demonstrated that we can produce material with 2 times higher μ_{p}^{′}Qf product compared to the cores used for present cavities. In this summer, the production system was moved to the company from J-PARC and is used for mass production of 280 FT3L cores for the J-PARC MR. The cores produced in the first test production are already used for standard machine operation. The operation experience shows that the power loss in the cores was reduced significantly as expected.

Development of new zirconium alloys for PWR fuel rod claddings

International Nuclear Information System (INIS)

Zhao Wenjin; Zhou Bangxin; Miao Zhi; Li Cong; Jiang Hongman; Yu Xiaowei; Jiang Yourong; Huang Qiang; Gou Yuan; Huang Decheng

2001-01-01

An advanced zirconium alloys containing Sn, Nb, Fe and Cr have been developed. The relationships between manufacturing, microstructure and corrosion performance for the new alloys have been studied. The effects of both heat treatment and chemistry on corrosion behavior were assessed by autoclave tests in lithia water at 633 K and high-temperature steam at 773 K. Analytical electron microscopy demonstrated that the best out-of-pile corrosion performance was obtained for microstructure containing a fine and uniform distribution of β-Nb and Zr(Fe, Nb) 2 particles. Autoclave testing in LiOH solution indicated that two kinds of alloys (N18, N36) showed the lower corrosion rate than the reference Zr-4 tested, and especially, the corrosion resistance in superheated steam at 773 K was much better. Moreover, the mechanical properties were superior to Zr-4. And the hydrogen absorption data for all of alloys from corrosion reactions under various corrosion conditions showed a linear increase with the oxide thickness

PROPERTY DATABASE FOR THE DEVELOPMENT OF SHAPE MEMORY ALLOY APPLICATIONS

OpenAIRE

Tang , W.; CederstrÖm , J.; SandstrÖm , R.

1991-01-01

Important points involving the selection of shape memory alloy (SMA) application projects are discussed. The development of a property database for SMA is initiated. Both conventional data as well as characteristics which are unique for SMA are stored. As an application example of the database SMA-SELECT, important properties for Ti-Ni alloys near equi-atomic composition, such as temperature window width for superelasticity (SE), stress rate, critical yield stress, and their interaction have ...

Corrosion Performance of New Generation Aluminum-Lithium Alloys for Aerospace Applications

Science.gov (United States)

Moran, James P.; Bovard, Francine S.; Chrzan, James D.; Vandenburgh, Peter

Over the past several years, a new generation of aluminum-lithium alloys has been developed. These alloys are characterized by excellent strength, low density, and high modulus of elasticity and are therefore of interest for lightweight structural materials applications particularly for construction of current and future aircraft. These new alloys have also demonstrated significant improvements in corrosion resistance when compared with the legacy and incumbent alloys. This paper documents the superior corrosion resistance of the current commercial tempers of these materials and also discusses the corrosion performance as a function of the degree of artificial aging. Results from laboratory corrosion tests are compared with results from exposures in a seacoast atmosphere to assess the predictive capability of the laboratory tests. The correlations that have been developed between the laboratory tests and the seacoast exposures provide confidence that a set of available methods can provide an accurate assessment of the corrosion performance of this new generation of alloys.

Microstructural development in equiatomic multicomponent alloys

International Nuclear Information System (INIS)

Cantor, B.; Chang, I.T.H.; Knight, P.; Vincent, A.J.B.

2004-01-01

Multicomponent alloys containing several components in equal atomic proportions have been manufactured by casting and melt spinning, and their microstructures and properties have been investigated by a combination of optical microscopy, scanning electron microscopy, electron probe microanalysis, X-ray diffractrometry and microhardness measurements. Alloys containing 16 and 20 components in equal proportions are multiphase, crystalline and brittle both as-cast and after melt spinning. A five component Fe 20 Cr 20 Mn 20 Ni 20 Co 20 alloy forms a single fcc solid solution which solidifies dendritically. A wide range of other six to nine component late transition metal rich multicomponent alloys exhibit the same majority fcc primary dendritic phase, which can dissolve substantial amounts of other transition metals such as Nb, Ti and V. More electronegative elements such as Cu and Ge are less stable in the fcc dendrites and are rejected into the interdendritic regions. The total number of phases is always well below the maximum equilibrium number allowed by the Gibbs phase rule, and even further below the maximum number allowed under non-equilibrium solidification conditions. Glassy structures are not formed by casting or melt spinning of late transition metal rich multicomponent alloys, indicating that the confusion principle does not apply, and other factors are more important in promoting glass formation

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

Energy Technology Data Exchange (ETDEWEB)

Sinha, V.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)], E-mail: vedsinha@barc.gov.in; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

2009-04-03

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and {gamma}-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes.

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

International Nuclear Information System (INIS)

Sinha, V.P.; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P.

2009-01-01

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and γ-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes

Development of oxide dispersion strengthened W alloys produced by hot isostatic pressing

International Nuclear Information System (INIS)

Martinez, J.; Savoini, B.; Monge, M.A.; Munoz, A.; Pareja, R.

2011-01-01

A powder metallurgy technique has been developed to produce oxide strengthened W-Ti and W-V alloys using elemental powders and nanosized powders of La 2 O 3 or Y 2 O 3 as starting materials. The alloys consolidated by hot isostatic pressing resulted in high-density materials having an ultrafine-grained structure and microhardness values in the range 7-13 GPa. Atom force microscopy studies show a topographic relief in the Ti and V pools that appear in the consolidated alloys. This relief is attributed to the heterogeneous nucleation of martensite plates. The preliminary transmission electron microscopy studies have revealed that a dispersion of nanoparticles can be induced in these alloys produced via the present technique.

The Development of the Low-Cost Titanium Alloy Containing Cr and Mn Alloying Elements

Science.gov (United States)

Zhu, Kailiang; Gui, Na; Jiang, Tao; Zhu, Ming; Lu, Xionggang; Zhang, Jieyu; Li, Chonghe

2014-04-01

The α + β-type Ti-4.5Al-6.9Cr-2.3Mn alloy has been theoretically designed on the basis of assessment of the Ti-Al-Cr-Mn thermodynamic system and the relationship between the molybdenum equivalent and mechanical properties of titanium alloys. The alloy is successfully prepared by the split water-cooled copper crucible, and its microstructures and mechanical properties at room temperature are investigated using the OM, SEM, and the universal testing machine. The results show that the Ti-4.5Al-6.9Cr-2.3Mn alloy is an α + β-type alloy which is consistent with the expectation, and its fracture strength, yield strength, and elongation reach 1191.3, 928.4 MPa, and 10.7 pct, respectively. Although there is no strong segregation of alloying elements under the condition of as-cast, the segregation of Cr and Mn is obvious at the grain boundary after thermomechanical treatment.

Recent developments in metal and alloy fabrication. Influence on the utilization

International Nuclear Information System (INIS)

1983-01-01

The program of the colloquium includes three parts. In the first part are given developments of metals and alloys elaboration leading to a better productivity, a more precise chemical composition of alloys a greater homogeneity of micro and macrostructure and a decrease of inclusion contents. These improvement in quality are obtained by smelting, refining, ingot solidification and hot working (forging and rolling). The second part shows the consequences of fabrication processes on uses and analyses with more details these improvements by few examples: stainless steels for nuclear industry microalloyed steels, aluminum and titanium alloys. The third part treats chemical analysis to follow the evolution of alloy composition during fabrication and to modify eventually the composition of the melt. New analysis methods are necessary for their adjustment to the nature and the quantity of elements and obtain the required accuracy [fr

Development of Cast Alumina-forming Austenitic Stainless Steel Alloys for use in High Temperature Process Environments

Energy Technology Data Exchange (ETDEWEB)

Muralidharan, Govindarajan [ORNL; Yamamoto, Yukinori [ORNL; Brady, Michael P [ORNL; Pint, Bruce A [ORNL; Pankiw, Roman [Duraloy Technologies Inc; Voke, Don [Duraloy Technologies Inc

2015-01-01

There is significant interest in the development of alumina-forming, creep resistant alloys for use in various industrial process environments. It is expected that these alloys can be fabricated into components for use in these environments through centrifugal casting and welding. Based on the successful earlier studies on the development of wrought versions of Alumina-Forming Austenitic (AFA) alloys, new alloy compositions have been developed for cast products. These alloys achieve good high-temperature oxidation resistance due to the formation of protective Al₂O₃ scales while multiple second-phase precipitation strengthening contributes to excellent creep resistance. This work will summarize the results on the development and properties of a centrifugally cast AFA alloy. This paper highlights the strength, oxidation resistance in air and water vapor containing environments, and creep properties in the as-cast condition over the temperature range of 750°C to 900°C in a centrifugally cast heat. Preliminary results for a laboratory cast AFA composition with good oxidation resistance at 1100°C are also presented.

A Study on Development of High Strength Al-Zn Based alloy for Die Casting Ⅲ

Energy Technology Data Exchange (ETDEWEB)

Shin, Sang-Soo; Park, Ik-Min [Pusan National University, Busan (Korea, Republic of); Yeom, Gil-Young; Lim, Kyoung-Mook [Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Son, Hyun-Jin [Oh-Sung Co. Ltd., Siheung (Korea, Republic of)

2015-09-15

In this study, the microstructural evolution and various characteristics of Al-20⁓45wt%Zn alloys were investigated. In terms of microstructure, as the amount of Zn addition to the alloys increased, the α-phase size decreased and the α+η non-equilibrium solidification phase fraction increased. Also, increasing Zn content improved the wear resistance of the alloys, but reduced the damping capacity and toughness of the alloys. Their physical properties of the Al-Zn alloy with high Zn content, specifically the wear resistance and toughness, were superior to those of commercial ALDC12 alloys for die-casting. Based on these results, we considered the possibility of application of the developed Al-Zn alloy as a structural material.

A Study on Development of High Strength Al-Zn Based alloy for Die Casting Ⅲ

International Nuclear Information System (INIS)

Shin, Sang-Soo; Park, Ik-Min; Yeom, Gil-Young; Lim, Kyoung-Mook; Son, Hyun-Jin

2015-01-01

In this study, the microstructural evolution and various characteristics of Al-20⁓45wt%Zn alloys were investigated. In terms of microstructure, as the amount of Zn addition to the alloys increased, the α-phase size decreased and the α+η non-equilibrium solidification phase fraction increased. Also, increasing Zn content improved the wear resistance of the alloys, but reduced the damping capacity and toughness of the alloys. Their physical properties of the Al-Zn alloy with high Zn content, specifically the wear resistance and toughness, were superior to those of commercial ALDC12 alloys for die-casting. Based on these results, we considered the possibility of application of the developed Al-Zn alloy as a structural material.

Intermetallic alloys - overview on new materials developments for structural applications in West Germany

International Nuclear Information System (INIS)

Sauthoff, G.

1990-01-01

As a result of recent research on intermetallics for high-temperature applications several alloy systems which are based on intermetallics are regarded as promising for new materials developments, and respective developments have been initiated in West Germany. The present work is aimed a lightweight materials on one hand and at high-temperature high-strength materials on the other hand. The overview surveys the work in West Germany on γ-TiAl, Ti 5 Si 3 -based alloys, Mg 2 Si-Al, NiAl-Cr, Al 3 Nb-NiAl and Laves phase-based alloys, and the mechanical properties - strength, ductility and/or toughness - are described. (orig.) [de

Development of an engineering model for ferromagnetic shape memory alloys

International Nuclear Information System (INIS)

Tani, Yoshiaki; Todaka, Takashi; Enokizono, Masato

2008-01-01

This paper presents a relationship among stress, temperature and magnetic properties of a ferromagnetic shape memory alloy. In order to derive an engineering model of ferromagnetic shape memory alloys, we have developed a measuring system of the relationship among stress, temperature and magnetic properties. The samples used in this measurement are Fe68-Ni10-Cr9-Mn7-Si6 wt% ferromagnetic shape memory alloy. They are thin ribbons made by rapid cooling in air. In the measurement, the ribbon sample is inserted into a sample holder winding consisting of the B-coil and compensation coils, and magnetized in an open solenoid coil. The ribbon is stressed with attachment weights and heated with a heating wire. The specific susceptibility was increased by applying tension, and slightly increased by heating below the Curie temperature

Development of oxide dispersion strengthened W alloys produced by hot isostatic pressing

Energy Technology Data Exchange (ETDEWEB)

Martinez, J.; Savoini, B.; Monge, M.A. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Munoz, A., E-mail: angel.munoz@uc3m.es [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain)

2011-10-15

A powder metallurgy technique has been developed to produce oxide strengthened W-Ti and W-V alloys using elemental powders and nanosized powders of La{sub 2}O{sub 3} or Y{sub 2}O{sub 3} as starting materials. The alloys consolidated by hot isostatic pressing resulted in high-density materials having an ultrafine-grained structure and microhardness values in the range 7-13 GPa. Atom force microscopy studies show a topographic relief in the Ti and V pools that appear in the consolidated alloys. This relief is attributed to the heterogeneous nucleation of martensite plates. The preliminary transmission electron microscopy studies have revealed that a dispersion of nanoparticles can be induced in these alloys produced via the present technique.

Laser-assisted development of titanium alloys: the search for new biomedical materials

Science.gov (United States)

Almeida, Amelia; Gupta, Dheeraj; Vilar, Rui

2011-02-01

Ti-alloys used in prosthetic applications are mostly alloys initially developed for aeronautical applications, so their behavior was not optimized for medical use. A need remains to design new alloys for biomedical applications, where requirements such as biocompatibility, in-body durability, specific manufacturing ability, and cost effectiveness are considered. Materials for this application must present excellent biocompatibility, ductility, toughness and wear and corrosion resistance, a large laser processing window and low sensitivity to changes in the processing parameters. Laser deposition has been investigated in order to access its applicability to laser based manufactured implants. In this study, variable powder feed rate laser cladding has been used as a method for the combinatorial investigation of new alloy systems that offers a unique possibility for the rapid and exhaustive preparation of a whole range of alloys with compositions variable along a single clad track. This method was used as to produce composition gradient Ti-Mo alloys. Mo has been used since it is among the few elements biocompatible, non-toxic β-Ti phase stabilizers. Alloy tracks with compositions in the range 0-19 wt.%Mo were produced and characterized in detail as a function of composition using microscale testing procedures for screening of compositions with promising properties. Microstructural analysis showed that alloys with Mo content above 8% are fully formed of β phase grains. However, these β grains present a cellular substructure that is associated to a Ti and Mo segregation pattern that occurs during solidification. Ultramicroindentation tests carried out to evaluate the alloys' hardness and Young's modulus showed that Ti-13%Mo alloys presented the lowest hardness and Young's modulus (70 GPa) closer to that of bone than common Ti alloys, thus showing great potential for implant applications.

Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

Directory of Open Access Journals (Sweden)

S.C. Nwigbo

2014-09-01

Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

Development of titanium alloys and surface treatments to increase the implants lifetime

Directory of Open Access Journals (Sweden)

Joan Lario-Femenía

2016-12-01

Full Text Available The population aging together with increase of life expectancy forces the development of new prosthesis which may present a higher useful life. The clinical success of implants is based on the osseointegration achievement. Therefore, metal implants must have a mechanical compatibility with the substituted bone, which is achieved through a combination of low elastic modulus, high flexural and fatigue strength. The improvement, in the short and long term, of the osseointegration depends on several factors, where the macroscopic design and dimensional, material and implant surface topography are of great importance. This article is focused on summarizing the advantages that present the titanium and its alloys to be used as biomaterials, and the development that they have suffered in recent decades to improve their biocompatibility. Consequently, the implants evolution has been recapitulated and summarized through three generations. In the recent years the interest on the surface treatments for metallic prostheses has been increased, the main objective is achieve a lasting integration between implant and bone tissue, in the shortest time possible. On this article various surface treatments currently used to modify the surface roughness or to obtain coatings are described it; it is worthy to mention the electrochemical oxidation with post-heat treated to modify the titanium oxide crystalline structure. After the literature review conducted for prepare this article, the ? titanium alloys, with a nanotubes surface of obtained by electrochemical oxidation and a subsequent step of heat treatment to obtain a crystalline structure are the future option to improve long term biocompatibility of titanium prostheses.

Alloy development for irradiation performance: program strategy

International Nuclear Information System (INIS)

Bloom, E.E.; Stiegler, J.O.; Wiffen, F.W.; Dalder, E.N.C.; Reuther, T.C.; Gold, R.E.; Holmes, J.J.; Kummer, D.L.; Nolfi, F.V.

1978-01-01

The objective of the Alloy Development for Irradiation Performance Program is the development of structural materials for use in the first wall and blanket region of fusion reactors. The goal of the program is a material that will survive an exposure of 40 MWyr/m 2 at a temperature which will allow use of a liquid-H 2 O heat transport system. Although the ultimate aim of the program is development of materials for commercial reactors by the end of this century, activities are organized to provide materials data for the relatively low performance interim machines that will precede commercial reactors

Alloying behavior of iron, gold and silver in AlCoCrCuNi-based equimolar high-entropy alloys

International Nuclear Information System (INIS)

Hsu, U.S.; Hung, U.D.; Yeh, J.W.; Chen, S.K.; Huang, Y.S.; Yang, C.C.

2007-01-01

these positive enthalpies, and permit effective mixing. The considerably higher positive enthalpies between the elements of the silver alloy, however, are too great to be counterbalanced by the entropy. This work highlights the importance of the entropy contribution and mixing enthalpy between atom pairs, i.e. bonding energy, on the structural evolution and related properties of high-entropy alloys, and provides essential information for the future development of this new breed of alloy system

Development of Pb-Free Nanocomposite Solder Alloys

Directory of Open Access Journals (Sweden)

Animesh K. Basak

2018-04-01

Full Text Available As an alternative to conventional Pb-containing solder material, Sn–Ag–Cu (SAC based alloys are at the forefront despite limitations associated with relatively poor strength and coarsening of grains/intermetallic compounds (IMCs during aging/reflow. Accordingly, this study examines the improvement of properties of SAC alloys by incorporating nanoparticles in it. Two different types of nanoparticles were added in monolithic SAC alloy: (1 Al2O3 or (2 Fe and their effect on microstructure and thermal properties were investigated. Addition of Fe nanoparticles leads to the formation of FeSn2 IMCs alongside Ag3Sn and Cu6Sn5 from monolithic SAC alloy. Addition of Al2O3 nano-particles do not contribute to phase formation, however, remains dispersed along primary β-Sn grain boundaries and act as a grain refiner. As the addition of either Fe or Al2O3 nano-particles do not make any significant effect on thermal behavior, these reinforced nanocomposites are foreseen to provide better mechanical characteristics with respect to conventional monolithic SAC solder alloys.

Using the PSCPCSP computer software for optimization of the composition of industrial alloys and development of new high-temperature nickel-base alloys

Science.gov (United States)

Rtishchev, V. V.

1995-11-01

Using computer programs some foreign firms have developed new deformable and castable high-temperature nickel-base alloys such as IN, Rene, Mar-M, Udimet, TRW, TM, TMS, TUT, with equiaxial, columnar, and single-crystal structures for manufacturing functional and nozzle blades and other parts of the hot duct of transport and stationary gas-turbine installations (GTI). Similar investigations have been carried out in Russia. This paper presents examples of the use of the PSCPCSP computer software for a quantitative analysis of structural und phase characteristics and properties of industrial alloys with change (within the grade range) in the concentrations of the alloying elements for optimizing the composition of the alloys and regimes of their heat treatment.

Development of casting investment preventing blackening of noble metal alloys part 1. Application of developed investment for Ag-Pd-Cu-Au alloy.

Science.gov (United States)

Kakuta, Kiyoshi; Nakai, Akira; Goto, Shin-ichi; Wakamatsu, Yasushi; Yara, Atushi; Miyagawa, Yukio; Ogura, Hideo

2003-03-01

The objective of this study is to develop a casting investment that prevents the blackening of the cast surface of noble metal alloys. The experimental investments were prepared using a gypsum-bonded investment in which the metallic powders such as boron (B), silicon (Si), aluminum (Al) and titanium (Ti) were added as oxidizing agents. An Ag-Pd-Cu-Au alloy was cast into the mold made of the prepared investment. The effect of the addition of each metal powder was evaluated from the color difference between the as-cast surface and the polished surface of the cast specimen. The color of the as-cast surface approached that of the polished surface with increasing B and Al content. A lower mean value in the color difference was obtained at 0.25-1.00 mass% B content. B and Al are useful as an additive in a gypsum-bonded investment to prevent the blackening of an Ag-Pd-Cu-Au alloy. The effects of Si and Ti powder addition could not be found.

Design and development of novel MRI compatible zirconium- ruthenium alloys with ultralow magnetic susceptibility

Science.gov (United States)

Li, H.F.; Zhou, F.Y.; Li, L.; Zheng, Y.F.

2016-01-01

In the present study, novel MRI compatible zirconium-ruthenium alloys with ultralow magnetic susceptibility were developed for biomedical and therapeutic devices under MRI diagnostics environments. The results demonstrated that alloying with ruthenium into pure zirconium would significantly increase the strength and hardness properties. The corrosion resistance of zirconium-ruthenium alloys increased significantly. High cell viability could be found and healthy cell morphology observed when culturing MG 63 osteoblast-like cells and L-929 fibroblast cells with zirconium-ruthenium alloys, whereas the hemolysis rates of zirconium-ruthenium alloys are alloys and Ti-based alloys, the magnetic susceptibilities of the zirconium-ruthenium alloys (1.25 × 10−6 cm3·g−1–1.29 × 10−6 cm3·g−1 for zirconium-ruthenium alloys) are ultralow, about one-third that of Ti-based alloys (Ti–6Al–4V, ~3.5 × 10−6 cm3·g−1, CP Ti and Ti–6Al–7Nb, ~3.0 × 10−6 cm3·g−1), and one-sixth that of Co–Cr alloys (Co–Cr–Mo, ~7.7 × 10−6 cm3·g−1). Among the Zr–Ru alloy series, Zr–1Ru demonstrates enhanced mechanical properties, excellent corrosion resistance and cell viability with lowest magnetic susceptibility, and thus is the optimal Zr–Ru alloy system as therapeutic devices under MRI diagnostics environments. PMID:27090955

Development of a high strength, hydrogen-resistant austenitic alloy

International Nuclear Information System (INIS)

Chang, K.M.; Klahn, D.H.; Morris, J.W. Jr.

1980-08-01

Research toward high-strength, high toughness nonmagnetic steels for use in the retaining rings of large electrical generators led to the development of a Ta-modified iron-based superalloy (Fe-36 Ni-3 Ti-3 Ta-0.5 Al-1.3 Mo-0.3 V-0.01 B) which combines high strength with good toughness after suitable aging. The alloy did, however, show some degradation in fatigue resistance in gaseous hydrogen. This sensitivity was associated with a deformation-induced martensitic transformation near the fracture surface. The addition of a small amount of chromium to the alloy suppressed the martensite transformation and led to a marked improvement in hydrogen resistance

Development of rheometer for semi-solid highmelting point alloys

Directory of Open Access Journals (Sweden)

LIU Wen

2005-11-01

Full Text Available A rheometer for semi-solid high-melting point alloys was developed based on the principle of a double-bucket rheometer, with which the solidifying of semi-solid high-melting point alloy melt could be effectively controlled by the control of temperature and the outer force-field; and different microstructures have also been obtained. This rheometer can be used to investigate the rheological behavior under different conditions by changing the Theological parameters. By way of full-duplex communication between the computer and each sensor, automatic control of the test equipment and real- timemeasurement of rheological parameters were realized. Finally, the influencing factors on torque are also quantitatively analyzed.

Microstructural development in a rapidly solidified Al-Fe-V-Si alloy

International Nuclear Information System (INIS)

Park, W.J.; Baek, E.R.; Lee, Sunghak; Kim, N.J.

1991-01-01

TEM is used to investigate microstructural development in a rapidly solidified Al-Fe-V-Si alloy. The as-cast microstructure of a rapidly solidified Al-Fe-V-Si alloy was found to vary depending on casting conditions and also through the thickness of ribbon. For completely Zone A ribbon, intercellular phase consists of a microquasi-crystalline phase, while for the Zone A and Zone B mixed ribbon, it consists of a silicide phase. In either case, formation of globular particles of a cluster microquasi-crystalline phase is observed near the air side of the ribbon. Annealing study shows significant differences in the final microstructure depending on the initial status of the ribbon. Completely Zone A ribbon, whose microstructure is composed of a microquasi-crystalline phase, results in a very coarse microstructure after annealing as compared to the Zone A and Zone B mixed ribbon. This result has important implications for the development of high-performance elevated-temperature Al alloys. 12 refs

Development of Computational Tools for Predicting Thermal- and Radiation-Induced Solute Segregation at Grain Boundaries in Fe-based Alloys

Energy Technology Data Exchange (ETDEWEB)

Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-09-30

Radiation-induced segregation (RIS) has been frequently reported in structural materials such as austenitic, ferritic, and ferritic-martensitic stainless steels (SS) that have been widely used in light water reactors (LWRs). RIS has been linked to secondary degradation effects in SS including irradiation-induced stress corrosion cracking (IASCC). Earlier studies on thermal segregation in Fe-based alloys found that metalloids elements such as P, S, Si, Ge, Sn, etc., embrittle the materials when enrichment was observed at grain boundaries (GBs). RIS of Fe-Cr-Ni-based austenitic steels has been modeled in the U.S. 2015 fiscal year (FY2015), which identified the pre-enrichment due to thermal segregation can have an important role on the subsequent RIS. The goal of this work is to develop thermal segregation models for alloying elements in steels for future integration with RIS modeling.

Magnesium secondary alloys: Alloy design for magnesium alloys with improved tolerance limits against impurities

Energy Technology Data Exchange (ETDEWEB)

Blawert, C., E-mail: carsten.blawert@gkss.d [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Fechner, D.; Hoeche, D.; Heitmann, V.; Dietzel, W.; Kainer, K.U. [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Zivanovic, P.; Scharf, C.; Ditze, A.; Groebner, J.; Schmid-Fetzer, R. [TU Clausthal, Institut fuer Metallurgie, Robert-Koch-Str. 42, 38678 Clausthal-Zellerfeld (Germany)

2010-07-15

The development of secondary magnesium alloys requires a completely different concept compared with standard alloys which obtain their corrosion resistance by reducing the levels of impurities below certain alloy and process depending limits. The present approach suitable for Mg-Al based cast and wrought alloys uses a new concept replacing the {beta}-phase by {tau}-phase, which is able to incorporate more impurities while being electro-chemically less detrimental to the matrix. The overall experimental effort correlating composition, microstructure and corrosion resistance was reduced by using thermodynamic calculations to optimise the alloy composition. The outcome is a new, more impurity tolerant alloy class with a composition between the standard AZ and ZC systems having sufficient ductility and corrosion properties comparable to the high purity standard alloys.

Friction Stir Welding of Dissimilar Al/Al and Al/Non-Al Alloys: A Review

Science.gov (United States)

Wang, Xiangbin; Pan, Yi; Lados, Diana A.

2018-05-01

Friction stir welding is a solid-state welding technique that has many advantages over traditional fusion welding, and has been widely adopted in the aerospace and automotive industries. This article reviews research developments in friction stir welding of dissimilar alloys systems, including combinations of aluminum alloys with Mg alloys, Cu, and steel. Microstructural evolution, hardness, tensile and fatigue properties, residual stresses, and corrosion behavior of dissimilar welds will be reported. The effects of processing parameters such as tool rotation and traverse speeds, tool position, material position, and tool geometry on the weld quality are also presented. Discussions on future research directions in friction stir welding will also be provided in the context of existing literature and future high-integrity applications.

Development of a database system for operational use in the selection of titanium alloys

Science.gov (United States)

Han, Yuan-Fei; Zeng, Wei-Dong; Sun, Yu; Zhao, Yong-Qing

2011-08-01

The selection of titanium alloys has become a complex decision-making task due to the growing number of creation and utilization for titanium alloys, with each having its own characteristics, advantages, and limitations. In choosing the most appropriate titanium alloys, it is very essential to offer a reasonable and intelligent service for technical engineers. One possible solution of this problem is to develop a database system (DS) to help retrieve rational proposals from different databases and information sources and analyze them to provide useful and explicit information. For this purpose, a design strategy of the fuzzy set theory is proposed, and a distributed database system is developed. Through ranking of the candidate titanium alloys, the most suitable material is determined. It is found that the selection results are in good agreement with the practical situation.

2nd Gen FeCrAl ODS Alloy Development For Accident-Tolerant Fuel Cladding

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Massey, Caleb P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-08-01

Extensive research at ORNL aims at developing advanced low-Cr high strength FeCrAl alloys for accident tolerant fuel cladding. One task focuses on the fabrication of new low Cr oxide dispersion strengthened (ODS) FeCrAl alloys. The first Fe-12Cr-5Al+Y₂O₃ (+ ZrO₂ or TiO₂) ODS alloys exhibited excellent tensile strength up to 800 C and good oxidation resistance in steam up to 1400 C, but very limited plastic deformation at temperature ranging from room to 800 C. To improve alloy ductility, several fabrication parameters were considered. New Fe-10-12Cr-6Al gas-atomized powders containing 0.15 to 0.5wt% Zr were procured and ball milled for 10h, 20h or 40h with Y2O3. The resulting powder was then extruded at temperature ranging from 900 to 1050 C. Decreasing the ball milling time or increasing the extrusion temperature changed the alloy grain size leading to lower strength but enhanced ductility. Small variations of the Cr, Zr, O and N content did not seem to significantly impact the alloy tensile properties, and, overall, the 2nd gen ODS FeCrAl alloys showed significantly better ductility than the 1st gen alloys. Tube fabrication needed for fuel cladding will require cold or warm working associated with softening heat treatments, work was therefore initiated to assess the effect of these fabrications steps on the alloy microstructure and properties. This report has been submitted as fulfillment of milestone M3FT 16OR020202091 titled, Report on 2nd Gen FeCrAl ODS Alloy Development for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

Development of a tungsten heavy alloy, W-Ni-Mn, used as kinetic energy penetrator

International Nuclear Information System (INIS)

Zahraee, S. M.; Salehi, M. T.; Arabi, H.; Tamizifar, M.

2007-01-01

The objective of this research was to develop a tungsten heavy alloy having a microstructure and properties good enough to penetrate hard rolled steels as deep as possible. In addition this alloy should not have environmental problems as depleted uranium materials, For this purpose a wide spread literature survey was performed and on the base of information obtained in this survey, three compositions of tungsten heavy alloy were chosen for investigation in this research. The alloys namely 90 W-7 Ni-3 Fe, 90 W-9 Ni-Mn and 90 W-8 Ni-2 Mn were selected and after producing these alloys through powder metallurgy technique, their thermal conductivity, compression flow properties and microstructure, were studied. The results of these investigations indicated that W-Ni-Mn alloys had better flow properties and lower thermal conductivities relative to W-Ni-Fe alloy. In addition Mn helped to obtain a finer microstructure in tungsten heavy alloy. Worth mentioning that a finer microstructure as well as lower thermal conductivity in this type of alloys increased the penetration depth due to formation of adiabatic shear bands during impact

Design and development of novel MRI compatible zirconium- ruthenium alloys with ultralow magnetic susceptibility.

Science.gov (United States)

Li, H F; Zhou, F Y; Li, L; Zheng, Y F

2016-04-19

In the present study, novel MRI compatible zirconium-ruthenium alloys with ultralow magnetic susceptibility were developed for biomedical and therapeutic devices under MRI diagnostics environments. The results demonstrated that alloying with ruthenium into pure zirconium would significantly increase the strength and hardness properties. The corrosion resistance of zirconium-ruthenium alloys increased significantly. High cell viability could be found and healthy cell morphology observed when culturing MG 63 osteoblast-like cells and L-929 fibroblast cells with zirconium-ruthenium alloys, whereas the hemolysis rates of zirconium-ruthenium alloys are zirconium-ruthenium alloys (1.25 × 10(-6) cm(3)·g(-1)-1.29 × 10(-6) cm(3)·g(-1) for zirconium-ruthenium alloys) are ultralow, about one-third that of Ti-based alloys (Ti-6Al-4V, ~3.5 × 10(-6) cm(3)·g(-1), CP Ti and Ti-6Al-7Nb, ~3.0 × 10(-6) cm(3)·g(-1)), and one-sixth that of Co-Cr alloys (Co-Cr-Mo, ~7.7 × 10(-6) cm(3)·g(-1)). Among the Zr-Ru alloy series, Zr-1Ru demonstrates enhanced mechanical properties, excellent corrosion resistance and cell viability with lowest magnetic susceptibility, and thus is the optimal Zr-Ru alloy system as therapeutic devices under MRI diagnostics environments.

Research and Development on Titanium Alloys

Science.gov (United States)

1949-10-31

information concerning the runs made * * In order to check the general operation of the train and furnace, a number of qualitative runs were made. These runs... General Technique. * . . * * . 109 The Analysis of Titanium . . . . ... ... 112 Notes and Comments, . . . .. . .. . . . 113 The Results from Vacuum...described in this report are as follows: 1. Arc ielting Titanium-Base Alloys. 2. Evaluation of Experimental Titanium-Base Alloys. 3. Investigation of

Development of Commercial Applications of a FAPY Alloy; TOPICAL

International Nuclear Information System (INIS)

Sikka, VK

2001-01-01

The Fe-16 at. (8.5 wt)% Al alloy, known as FAPY, has been identified as a superior material for heating element applications. However, while the 15-lb heats melted at the Oak Ridge National Laboratory (ORNL) could be processed into wire, the large heat melted at Hoskins Manufacturing Company (Hoskins) could not be processed under commercial processing conditions. The primary objective of the Cooperative Research and Development Agreement (CRADA) was to demonstrate that wire of the FAPY alloy could be produced under commercial conditions from air-induction-melted (AIM) heats. The specific aspects of this CRADA included: (1) Melting 15-lb heats by AIM or vacuum-induction melting (VIM) at ORNL. (2) Development of detailed processing steps including warm drawing and annealing temperature and time during cold-drawing steps. (3) Melting of 1400-lb heats at Hoskins by the Exo-Melt(trademark) process and their chemical analysis and microstructural characterization. (4) Development of tensile properties of sections of ingots from the large heats in the as-cast, hot-worked, and hot- and cold-worked conditions. (5) Microstructural characterization of cast and wrought structures and the fractured specimens. (6) Successful demonstration of processing of AIM heats at Hoskins to heating element wire. The aspects of this CRADA listed above have demonstrated that the FAPY alloy of the desired composition can be commercially produced by AIM by the use of the Exo-Melt(trademark) process. Furthermore, it also demonstrated that the wire processing steps developed for 15-lb heats at ORNL can be successfully applied to the production of wire from the large AIM heats

Progress in the development of niobium alloyed high speed steel

International Nuclear Information System (INIS)

Guimaraes, J.R.C.

1987-01-01

The development of economy-grades of niobium alloyed high speed steel is described. Both the metallurgical concepts behind the steel design and the results of performance tests are presented. (Author) [pt

Evolution of microstructure and hardness of AE42 alloy after heat treatments

DEFF Research Database (Denmark)

Huang, Y.D.; Dieringa, H.; Hort, N.

2008-01-01

properties even further. It is shown that the microstructure of the squeeze-cast AE42 alloy is stable at high temperature 450 degrees C. The subsequent solution and ageing treatments have a limited effect on the hardness. The weak age-hardening is attributed to the precipitation of small amount Of Mg17Al12......The AE42 magnesium alloy was developed for high pressure die casting (HPDC) from low-aluminum magnesium alloys. In this alloy the rare earth (RE) elements were shown to increase creep resistance by forming AlxREy intermetallics along the grain boundaries. The present work investigates...... the microstructure of squeeze cast AE42 magnesium alloy and evaluates its hardness before and after heat treatments. The change in hardness is discussed based on the microstructural observations. Some suggestions are given concerning future design of alloy compositions in order to improve high temperature creep...

Development of niobium alloy/stainless steel joint by friction welding, (1)

International Nuclear Information System (INIS)

Kikuchi, Taiji; Kawamura, Hiroshi.

1988-08-01

The niobium alloy and stainless steel have been jointed by the nicrobrazing method generally. However the strength of the jointed part is weaker than that of the mother material. Therefore we developed the niobium alloy(Nb-1 % Zr)/stainless steel(SUS 304) transition joint by the friction welding method. As the tests for the development. We conducted the mechanical tests (tensile test at room temperature, 300 deg C, 500 deg C and 700 deg C, torsion fatigue test and burst test), metallographical observation and electron prove X-ray microanalysis observation. Those tests proved jointed part by the friction welding had enough properties for general uses. (author)

The status of uranium-silicon alloy fuel development for the RERTR program

International Nuclear Information System (INIS)

Domagala, R.F.; Wiencek, T.C.; Thresh, H.R.; Stahl, D.

1983-01-01

As part of the national Reduced Enrichment Research and Test Reactor (RERTR) Program, Argonne National Laboratory (ANL) is engaged in a fuel-alloy development project. The fuel alloys are dispersed in an aluminum matrix and metallurgically roll-bonded within 6061 Al alloy. To date, 'miniplates' with up to 40 vol. fuel alloy have been successfully fabricated. Thirty-one of these plates have been or are being irradiated in the Oak Ridge Reactor (ORR). Three different fuels have been used in the ANL miniplates: U 3 Si (U + 4 wt.% Si), U 3 Si 2 (U + 7.4 wt.% Si), or ''U 3 SiAl'' (U + 3.5 wt.% Si + 1.5 wt.% Al). All three are candidates for permitting higher fuel loadings and thus lower enrichments of 235 U than would be possible with either UAl x or U 3 O 8 , the current fuels for plate-type elements. The enrichment level employed at ANL is ∼19.8%. Continuing effort involves the production of miniplates with up to ∼60 vol. % fuel, the development of a technology for full-size plate fabrication, and post-irradiation examination of miniplates already removed from the ORR. (author)

Conventional and improved cytotoxicity test methods of newly developed biodegradable magnesium alloys

Science.gov (United States)

Han, Hyung-Seop; Kim, Hee-Kyoung; Kim, Yu-Chan; Seok, Hyun-Kwang; Kim, Young-Yul

2015-11-01

Unique biodegradable property of magnesium has spawned countless studies to develop ideal biodegradable orthopedic implant materials in the last decade. However, due to the rapid pH change and extensive amount of hydrogen gas generated during biocorrosion, it is extremely difficult to determine the accurate cytotoxicity of newly developed magnesium alloys using the existing methods. Herein, we report a new method to accurately determine the cytotoxicity of magnesium alloys with varying corrosion rate while taking in-vivo condition into the consideration. For conventional method, extract quantities of each metal ion were determined using ICP-MS and the result showed that the cytotoxicity due to pH change caused by corrosion affected the cell viability rather than the intrinsic cytotoxicity of magnesium alloy. In physiological environment, pH is regulated and adjusted within normal pH (˜7.4) range by homeostasis. Two new methods using pH buffered extracts were proposed and performed to show that environmental buffering effect of pH, dilution of the extract, and the regulation of eluate surface area must be taken into consideration for accurate cytotoxicity measurement of biodegradable magnesium alloys.

Laser-induced microstructural development and phase evolution in magnesium alloy

International Nuclear Information System (INIS)

Guan, Y.C.; Zhou, W.; Li, Z.L.; Zheng, H.Y.

2014-01-01

Highlights: • Secondary phase evolution caused by laser processing was firstly reported. • Microstructure development was controlled by heat flow thermodynamics and kinetics. • Solid-state transformation resulted in submicron and nano-scale precipitates. • Cluster-shaped particles in overlapped region were due to precipitation coarsening. • Properties of materials can be tailored selectively by laser processing. -- Abstract: Secondary phase plays an important role in determining microstructures and properties of magnesium alloys. This paper focuses on laser-induced microstructure development and secondary phase evolution in AZ91D Mg alloy studied by SEM, TEM and EDS analyses. Compared to bulk shape and lamellar structure of the secondary phase in as-received cast material, rapid-solidified microstructures with various morphologies including nano-precipitates were observed in laser melt zone. Formation mechanisms of microstructural evolution and effect of phase development on surface properties were further discussed

Development and selection of a matrix alloy for 85Kr encapsulation

International Nuclear Information System (INIS)

Knoll, R.W.; McClanahan, E.D.; Tingey, G.L.; McDonald, E.L.

1986-07-01

Pacific Northwest Laboratory has developed and demonstrated a pilot-scale process for stable, long-term storage of radioactive 85 Kr gas from spent nuclear fuel. The process entraps the Kr into a solid metal matrix that can be safely stored at ambient pressure. For this matrix numerous alloys were first screened; those that best satisfied the selection criteria were Cu-Y, Ni-Y, and Ni-La. Of these, Cu-Y alloys containing approximately 20 at.% Y were recommended for use in the pilot-scale system. Reasons for this decision, based on the development work described in Section 5, are summarized here. Thick Cu-Y-Kr deposits (greater than or equal to1 mm) exhibit much better thermal and mechanical stability than do those of Ni-La-Kr and are at least as stable as Ni-Y-Kr deposits. Cu-Y-Kr coatings are very compatible with the sputtering process. They adhere well to the substrate, do not spall significantly during deposition, and can be deposited at higher rates than the Ni-base alloys. This faster deposition helps compensate, in terms of process efficiency, for the lower Kr capacity of Cu-Y-Kr alloys. Another advantage of Cu-Y over Ni-base alloys is the higher vapor pressure of Cu compared to Ni. This reduces the unwanted buildup of Cu on the hot anode surface, whereas deposition of Ni is a problem with Ni-Y, for example. Cu-Y-Kr deposits containing 17 to 20 at. % Y and 6 to 8 at. % Kr compared favorably to Ni 80 La 10 Kr 10 in terms of long-term Kr retention characteristics. The measurements of Cu-Y-Kr by differential scanning calorimetry also indicated stable retention of Kr because rapid release did not occur below approx.650 0 C. Finally, Cu-Y alloys are satisfactory in terms of materials costs and producibility of the sputtering target. 13 refs., 9 figs., 4 tabs

Laser surface alloying of aluminium-transition metal alloys

Directory of Open Access Journals (Sweden)

Almeida, A.

1998-04-01

Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO₂ laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO₂ de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

Development of simultaneous wire feeding mechanism for nano alloy powder synthesis

Energy Technology Data Exchange (ETDEWEB)

Rhee, Chang Kyu [KAERI, Taejon (Korea, Republic of); Kotov, Yury A.; Samatov, Oleg M.; Beketov, Igor V.; Azarkevich, Evgeny I.; Muzarkaev, Aidar M. [Institute of Electrophysics (Russian Federation)

2002-12-01

In accordance with the Local Lab project, it was necessary to design a mechanism for simultaneous feed of two wires to the explosion chamber and consider the possibility of developing a model for selection of wire parameters. The goal of the work is to explore the possibility of producing powdered mixtures, alloys and intermetallic compounds by a simultaneous electric explosion of two wires made of different metals. A mechanism providing a synchronous feed of two wires to the explosion chamber and their simultaneous electric explosion extends considerably the capabilities of the electric explosion method in production of nanopowders. In this work, we developed simultaneous wire feeding mechanism for alloy nano powders successfully.

Development of simultaneous wire feeding mechanism for nano alloy powder synthesis

International Nuclear Information System (INIS)

Rhee, Chang Kyu; Kotov, Yury A.; Samatov, Oleg M.; Beketov, Igor V.; Azarkevich, Evgeny I.; Muzarkaev, Aidar M.

2002-12-01

In accordance with the Local Lab project, it was necessary to design a mechanism for simultaneous feed of two wires to the explosion chamber and consider the possibility of developing a model for selection of wire parameters. The goal of the work is to explore the possibility of producing powdered mixtures, alloys and intermetallic compounds by a simultaneous electric explosion of two wires made of different metals. A mechanism providing a synchronous feed of two wires to the explosion chamber and their simultaneous electric explosion extends considerably the capabilities of the electric explosion method in production of nanopowders. In this work, we developed simultaneous wire feeding mechanism for alloy nano powders successfully

Preparation and characterization of porous Mg-Zn-Ca alloy by space holder technique

Science.gov (United States)

Annur, D.; Lestari, Franciska P.; Erryani, A.; Sijabat, Fernando A.; G. P. Astawa, I. N.; Kartika, I.

2018-04-01

Magnesium had been recently researched as a future biodegradable implant material. In the recent study, porous Mg-Zn-Ca alloys were developed using space holder technique in powder metallurgy process. Carbamide (10-20%wt) was added into Mg-6Zn-1Ca (in wt%) alloy system as a space holder to create porous structure material. Sintering process was done in a tube furnace under Argon atmosphere in 610 °C for 5 hours. Porous structure of the resulted alloy was examined using Scanning Electron Microscope (SEM), while the phase formation was characterized by X-ray diffraction analysis (XRD). Further, mechanical properties of porous Mg-Zn-Ca alloy was examined through compression testing. Microstructure characterization showed higher content of Carbamide in the alloy would give different type of pores. However, compression test showed that mechanical properties of Mg-Zn-Ca alloy would decrease significantly when higher content of carbamide was added.

Exploration and Development of High Entropy Alloys for Structural Applications

Directory of Open Access Journals (Sweden)

Daniel B. Miracle

2014-01-01

Full Text Available We develop a strategy to design and evaluate high-entropy alloys (HEAs for structural use in the transportation and energy industries. We give HEA goal properties for low (≤150 °C, medium (≤450 °C and high (≥1,100 °C use temperatures. A systematic design approach uses palettes of elements chosen to meet target properties of each HEA family and gives methods to build HEAs from these palettes. We show that intermetallic phases are consistent with HEA definitions, and the strategy developed here includes both single-phase, solid solution HEAs and HEAs with intentional addition of a 2nd phase for particulate hardening. A thermodynamic estimate of the effectiveness of configurational entropy to suppress or delay compound formation is given. A 3-stage approach is given to systematically screen and evaluate a vast number of HEAs by integrating high-throughput computations and experiments. CALPHAD methods are used to predict phase equilibria, and high-throughput experiments on materials libraries with controlled composition and microstructure gradients are suggested. Much of this evaluation can be done now, but key components (materials libraries with microstructure gradients and high-throughput tensile testing are currently missing. Suggestions for future HEA efforts are given.

Future development

International Nuclear Information System (INIS)

Zavitz, J.; Hetherington, C.

1997-01-01

Issues regarding future development by oil and gas companies in Canada's Arctic and the Beaufort Sea were discussed. It was suggested in the Berger report that Northern development should be under the control of the people whose lives and economy are being changed. Aboriginal people are now much more sophisticated politically, and have a better understanding of what is involved. Most of them would like the financial benefits from development, but the development would have to be on their terms. Most people involved with Arctic oil exploration feel that there is enough oil in the Arctic to warrant production. (Reserves in the Beaufort Sea are estimated at two billion barrels of good quality oil). If development were to continue, there exist two methods of transportation to move the oil to market. Gulf, Imperial Oil and Panarctic favour the use of pipelines, whereas Dome Petroleum Ltd. favours the use of ice-breaking tankers. In each case the favored option seems to depend upon the location of the company's leases, the capital and operating costs, and the potential environmental impacts. Undoubtedly, any future development will be guided by the scientific information and technical expertise of oil industry pioneers of the 1960s and the 1970s, and the wisdom gained from the experiences of the many participants whose views and insights are recorded in this book

Development of wear-resistant coatings for cobalt-base alloys

International Nuclear Information System (INIS)

Cockeram, B.V.

1999-01-01

The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified

Development of Zr alloys - Fabrication of Zr-Nb alloy used in PHWRs

Energy Technology Data Exchange (ETDEWEB)

Lee, Kang In; Kim, Won Baek; Choi, Guk Sun; Lee, Chul Kyung; Jang, Dae Kyu; Seo, Chang Yeol; Sim, Kun Joo; Lee, Jae Cheon [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of)

1996-07-01

The manufacture of Zr-Nb alloy ingot by EB melting process is carried out to meet the chemical composition and mechanical and property specifications and to ensure that the ingots are free of unacceptable defects through this study. It was established that Zr-Nb alloy was made by EB melting technique including the control of adding elements, melting power and melting and cast device. 28 refs., 13 tabs., 26 figs., 23 ills. (author)

High-temperature brazing, present situation and development trends - brazing alloys

International Nuclear Information System (INIS)

Lugscheider, E.

1980-01-01

The range of application of high-temperature brazing is described. The process is defined. High-temperature nickel-base brazing alloys (alloying constituents, types of products. properties of the brazing alloys) and high-temperature brazing alloys for special metals and ceramics are dealt with. (orig.) [de

Development of silicide coating over molybdenum based refractory alloy and its characterization

International Nuclear Information System (INIS)

Chakraborty, S.P.; Banerjee, S.; Sharma, I.G.; Suri, A.K.

2010-01-01

Molybdenum based refractory alloys are potential candidate materials for structural applications in high temperature compact nuclear reactors and fusion reactors. However, these alloys being highly susceptible to oxidation in air or oxygen at elevated temperature, undergoes severe losses from highly volatile molybdenum trioxide species. Present investigation, therefore, examines the feasibility of development of silicide type of coating over molybdenum base TZM alloy shape (Mo > 99 wt.%) using pack cementation coating technique. TZM alloy was synthesized in this laboratory from oxide intermediates of MoO 2 , TiO 2 and ZrO 2 in presence of requisite amount of carbon, by alumino-thermic reduction smelting technique. The arc melted and homogenized samples of TZM alloy substrate was then embedded in the chosen and intimately mixed pack composition consisting of inert matrix (Al 2 O 3 ), coating powder (Si) and activator (NH 4 Cl) taken in the judicious proportion. The sealed charge packs contained in an alumina crucible were heated at temperatures of 1000 o C for 8-16 h heating cycle to develop the coating. The coating phase was confirmed to be of made of MoSi 2 by XRD analysis. The morphology of the coating was studied by SEM characterization. It had revealed that the coating was diffusion bonded where Si from coating diffused inward and Mo from TZM substrate diffused outward to form the coating. The coating was found to be resistant to oxidation when tested in air up to 1200 o C. A maximum 100 μm of coating thickness was achieved on each side of the substrate.

Microstructure evolution and texture development in thermomechanically processed Mg-Li-Al based alloys

Energy Technology Data Exchange (ETDEWEB)

Kumar, Vinod [Department of Materials Science and Engineering, IIT Kanpur (India); Govind [Vikram Sarabhai Space Center, Trivandrum (India); Shekhar, Rajiv; Balasubramaniam, R. [Department of Materials Science and Engineering, IIT Kanpur (India); Balani, Kantesh, E-mail: kbalani@iitk.ac.in [Department of Materials Science and Engineering, IIT Kanpur (India)

2012-06-15

Highlights: Black-Right-Pointing-Pointer Thermomechanical processing of novel LAT 971 and LATZ 9531 Mg-Al-Li based alloys. Black-Right-Pointing-Pointer Microstructural deviation from the equilibrium phase diagram. Black-Right-Pointing-Pointer Disparity in texture of these alloys after hot-rolling (recrystallization and grain growth). Black-Right-Pointing-Pointer Role of alloying and phase distribution in affecting the texture/interplaner spacing. - Abstract: In the present study, the influence of alloying and thermomechanical processing on the microstructure and texture evolution on the two Mg-Li-Al based alloys, namely Mg-9 wt% Li-7 wt% Al-1 wt% Sn (LAT971) and Mg-9 wt% Li-5 wt% Al-3 wt% Sn-1 wt% Zn (LATZ9531) has been elicited. Novel Mg-Li-Al based alloys were cast (induction melting under protective atmosphere) followed by hot rolling at {approx}573 K with a cumulative reduction of five. A contrary dual phase dendritic microstructure rich in {alpha}-Mg, instead of {beta}-Li phase predicted by equilibrium phase diagram of Mg-Li binary alloy was observed. Preferential presence of Mg-Li-Sn primary precipitates (size 4-10 {mu}m) within {alpha}-Mg phase and Mg-Li-Al secondary precipitates (<3 {mu}m) interspersed in {beta}-Li indicated their degree of dissolution during hot-rolling and homogenization in the dual phase matrix. Presence of Al, Sn and Zn alloying elements in the Mg-Li based alloy has resulted an unusual dual-phase microstructure, change in the lattice parameter, and intriguing texture evolution after hot-rolling of cast LAT 971 and LATZ9531 alloy. Strong texture was absent in the as-cast samples whereas texture development after hot-rolling revealed an increased activity of the non-basal (101{sup Macron }0) slip planes. The quantification of the grain average misorientation (less than 2 Degree-Sign ) using electron backscattered diffraction confirmed the presence of strain free grains in majority of the grains (fraction >0.75) after hot-rolling of Mg

Development of low-Cr ODS FeCrAl alloys for accident-tolerant fuel cladding

Science.gov (United States)

Dryepondt, Sebastien; Unocic, Kinga A.; Hoelzer, David T.; Massey, Caleb P.; Pint, Bruce A.

2018-04-01

Low-Cr oxide dispersion strengthened (ODS) FeCrAl alloys were developed as accident tolerant fuel cladding because of their excellent oxidation resistance at very high temperature, high strength and improved radiation tolerance. Fe-12Cr-5Al wt.% gas atomized powder was ball milled with Y2O3+FeO, Y2O3+ZrO2 or Y2O3+TiO2, and the resulting powders were extruded at 950 °C. The resulting fine grain structure, particularly for the Ti and Zr containing alloys, led to very high strength but limited ductility. Comparison with variants of commercial PM2000 (Fe-20Cr-5Al) highlighted the significant impact of the powder consolidation step on the alloy grain size and, therefore, on the alloy mechanical properties at T < 500 °C. These low-Cr compositions exhibited good oxidation resistance at 1400 °C in air and steam for 4 h but could not form a protective alumina scale at 1450 °C, similar to observations for fine grained PM2000 alloys. The effect of alloy grain size, Zr and Ti additions, and impurities on the alloy mechanical and oxidation behaviors are discussed.

Formation of biodegradated polymers as components of future composite materials on the basis of shape memory alloy of medical appointment

Science.gov (United States)

Nasakina, E. O.; Baikin, A. S.; Sergiyenko, K. V.; Kaplan, M. A.; Konushkin, S. V.; Yakubov, A. D.; Izvin, A. V.; Sudarchikova, M. A.; Sevost’yanov, M. A.; Kolmakov, A. G.

2018-04-01

The processes of formation of polymer polylactide or polyglycylidactide films for the subsequent creation of a layered composite with a biodegradable layer on the basis of a nickel-free shape memory alloy TiNbTaZr are studied. The structure of the samples was determined using an SEM. The correspondence of morphology of surfaces of and the substrate itself is noted. High adhesion of the polymer to the future basis of the developed composite material is supposed. The formed films is homogeneous and amorphous throughout the polymer volume. By varying the volume of solutions, it is possible to obtain films of a given thickness for any type of polymer, its molecular weight, and the solution concentration of the polymer in chloroform. Poly (glycolide-lactide) should be more plastic than polylactide.

Design and development of self-passivating biodegradable magnesium alloys using selective element oxidation

Science.gov (United States)

Brar, Harpreet Singh

Metallic biomaterials such as stainless steels, titanium alloys, and cobalt-chromium alloys have been used as structural implant materials for many years. However, due to their limitations in temporary implant applications, there has been increased interest in the development of a biodegradable structural implant device. Magnesium (Mg) alloys have shown great potential as a material for biodegradable structural implant applications. However, low strength and high degradation rate of Mg under physiological conditions are major limitations, causing the implant to lose its structural integrity before the healing process is complete. The main aim of this work was to investigate the possibility of designing Mg-based alloys with ability to form selective protective oxides, thereby aiding in the reduction of the initial degradation rate. A thermodynamics-driven design was utilized to select three elements, namely Gadolinium (Gd), Scandium (Sc) and Yttrium (Y), due to the low enthalpy of formation associated with their oxide species. First, binary alloys were cast under inert atmosphere, solution treated and investigated for degradation rate in Hanks' solution. The Mg-Gd binary alloy showed the fastest degradation rate whereas the Mg-Sc binary alloy showed the slowest degradation rate. The degradation of Mg-Gd and Mg-Y was 18 and 5 times faster than Mg-Sc alloy, respectively. The microstructural analysis of the alloys was performed using X-ray Diffraction (XRD), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). It was observed that the grain size of Mg-Sc alloys is significantly smaller than Mg-Gd and Mg-Y alloys and can be a contributing factor to the reduction in degradation rate. The hardness behavior of the alloys was also investigated using Vickers microhardness Testing. To understand the oxidation behavior and kinetics, samples were oxidized in pure oxygen environment and investigated using microstructural and thermogravimetric analysis (TGA). Auger

Development of Weldable Superplastic Forming Aluminum Alloy Sheet Final Report CRADA No. TC-1086-95

Energy Technology Data Exchange (ETDEWEB)

Lesuer, D. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Sun, T. C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2017-11-01

Numerous applications could exist for superplastic formable, weldable aluminum alloys in the automotive, aerospace, architectural, and construction industries. In this project, LLNL and Kaiser worked with the Institute for Metals Superplasticity Problems to develop and evaluate weldable superplastic alloys.

Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates.

Science.gov (United States)

Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N; Huang, Shenyan; Teng, Zhenke; Liu, Chain T; Asta, Mark D; Gao, Yanfei; Dunand, David C; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E; Liaw, Peter K

2015-11-09

There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.

Advanced powder metallurgy aluminum alloys and composites

Science.gov (United States)

Lisagor, W. B.; Stein, B. A.

1982-01-01

The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

The potential for using high chromium ferritic alloys for hydroprocessing reactors

International Nuclear Information System (INIS)

Antalffy, Leslie P.; Chaku, Pran N.; Canonico, Domenic A.; Pfeifer, Jeff A.; Alcorn, Douglas G.

2002-01-01

This paper outlines the development of hydroprocessing reactors and the parallel development of applicable steels for their high temperature and high pressure process environments. Trends in the development of newer processes for severe hydroprocessing applications have been increasing in operating hydrogen partial pressures and operating temperatures that require the development of new alloys to meet these more severe process environments. The paper outlines the properties of conventional hydroprocessing reactor materials and discusses the advantages of the advanced high chromium ferritic steel alloy Grade 91 (9Cr-1Mo-V) for high temperature hydroprocessing applications. Additionally, the alloys permitted for ASME Section I and Section VIII Division I construction, Grade 92 (Code Case 2179), and what will probably be called Grade 122 (Code Case 2180) are briefly introduced as possible future choices for hydroprocessing reactor construction. These three alloys contain 9-12% Cr and have time independent allowable stress values above 566 deg. C. These high, time independent, strength values provide materials that will in some cases permit extending hydroprocessing temperature limits by 112 deg. C. The paper provides room temperature and elevated temperature mechanical and toughness properties for the low chrome and Grade 91 materials and discusses the effects of hydrogen attack, and hydrogen and isothermal embrittlement. Fabrication aspects, including forming and welding are addressed. The paper discusses the environmental resistance of these alloys and investigates the possibility of utilizing excess wall metal thickness in these materials in less severe applications in lieu of the deposition of a higher chromium alloy weld overlay to overcome the corrosive effects of the process environment

Metallurgical Bonding Development of V-4Cr-4Ti Alloy for the DIII-D Radiative Divertor Program

International Nuclear Information System (INIS)

Smith, J.P.; Johnson, W.R.; Trester, P.W.

1998-01-01

General Atomics (GA), in conjunction with the Department of Energy's (DOE) DIII-D Program, is carrying out a plan to utilize a vanadium alloy in the DIII-D tokamak as part of the DIII-D Radiative Divertor (RD) upgrade. The V-4Cr-4Ti alloy has been selected in the U.S. as the leading candidate vanadium alloy for fusion applications. This alloy will be used for the divertor fabrication. Manufacturing development with the V-4Cr-4Ti alloy is a focus of the DIII-D RD Program. The RD structure, part of which will be fabricated from V-4Cr-4Ti alloy, will require many product forms and types of metal/metal bonded joints. Metallurgical bonding methods development on this vanadium alloy is therefore a key area of study by GA. Several solid state (non-fusion weld) and fusion weld joining methods are being investigated. To date, GA has been successful in producing ductile, high strength, vacuum leak tight joints by all of the methods under investigation. The solid state joining was accomplished in air, i.e., without the need for a vacuum or inert gas environment to prevent interstitial impurity contamination of the V-4Cr-4Ti alloy

Development of aluminide coatings on vanadium-base alloys in liquid lithium

International Nuclear Information System (INIS)

Park, J.H.; Dragel, D.

1993-01-01

Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3/5 at.% dissolved aluminum in sealed V and V-20 wt.% Ti capsules at temperatures between 775 and 880 degrees C. After each test, the capsules were opened and the samples were examined by optical microscopy and scanning electron microscopy (SEM), and analyzed by electron-energy-dispersive spectroscopy (EDS) and X-ray diffraction. Hardness of the coating layers and bulk alloys was determined by microidentation techniques. The nature of the coatings, i.e., surface coverage, thickness, and composition, varied with exposure time and temperature, solute concentration in lithium, and alloy composition. Solute elements that yielded adherent coatings on various substrates can provide a means of developing in-situ electrical insulator coatings by reaction of the reactive layers with dissolved nitrogen in liquid lithium

The development of platinum-based alloys and their thermodynamic database

Directory of Open Access Journals (Sweden)

Cornish L.A.

2002-01-01

Full Text Available A series of quaternary platinum-based alloys have been demonstrated to exhibit the same two-phase structure as Ni-based superalloys and showed good mechanical properties. The properties of ternary alloys were a good indication that the quaternary alloys, with their better microstructure, will be even better. The quaternary alloy composition has been optimised at Pt84:Al11:Ru2:Cr3 for the best microstructure and hardness. Work has begun on establishing a thermodynamic database for Pt-Al-Ru-Cr alloys, and further work will be done to enhance the mechanical and oxidation properties of the alloys by adding small amounts of other elements to the base composition of Pt84:Al11:Ru2:Cr3.

Inconel alloys development -Development of the advanced nuclear materials-

International Nuclear Information System (INIS)

Kuk, Il Hiun; Jang, Jin Sung; Rhee, Chang Kyu; Chung, Man Kyo; Woo, Yun Myeoung; Han, Chang Hee

1994-07-01

We surveyed the current status and problems in S/G U-tubes in Korea and worldwide. Also we gathered manufacturing specifications of S/G U-tubes and compared/analyzed the differences in them company by company. We produced alloy 600 tubes (in cooperation with Sammi Special Steels) through V.I.M. (Vacuum Induction Melting; 2 ton capacity), 4 steps of hot press forging, hot extrusion (10:1 of reduction ratio), 3 steps of cold pilgerings and so on. We will continue to characterize the tubes and 2nd time preproduce the tubes using the feed-back data. With regard to alloy 690, which is getting popular for S/G U-tubes worldwide, we cast four 60 Kg ingots and two 6 Kg ingots by V.I.M.. We analyzed the chemical composition, macrostructures, hot workability, and so on ; all ingots were good except on 60 Kg ingot. Finally we produced high quality alloy 690 ingot (about 1 Kg) by E.S.R. (Electroslag Remelting) method (in cooperation with Yeoungnam University). We used CaF/CaO/Al2O3/MgO quartenary slag system. We have made directionally grown good ingots by E.S.R. and especially the hot workability at 1100 deg C - the temperature at which V.I.M. ingots showed very poor hot workability - was very much improved (from 30 to 90 % of reduction of area). We continue to analyze the effects of E.S.R. to the structure and properties of alloy 690 (grain size, morphology, and directionality; any changes of inclusions and so on). (Author)

Texture and microstructure development during hot deformation of ME20 magnesium alloy: Experiments and simulations

International Nuclear Information System (INIS)

Li, X.; Al-Samman, T.; Mu, S.; Gottstein, G.

2011-01-01

Highlights: → Second phase precipitates in ME20 hindered activation of tensile twinning at 300 deg. C. → New off-basal sheet texture during c-axis compression at low Z conditions. → Ce amplifies the role of pyramidal -slip over prismatic slip at 0.3T m . → Prismatic slip becomes equally important to deformation at 0.6T m . → Accurate texture predictions using a cluster-type Taylor model with grain interaction. - Abstract: The influence of deformation conditions and starting texture on the microstructure and texture evolution during hot deformation of a commercial rare earth (RE)-containing magnesium alloy sheet ME20 was investigated and compared with a conventional Mg sheet alloy AZ31. For all the investigated conditions, the two alloys revealed obvious distinctions in the flow behavior and the development of texture and microstructure, which was primarily attributed to the different chemistry of the two alloys. The presence of precipitates in the fine microstructure of the ME20 sheet considerably increased the recrystallization temperature and suppressed tensile twinning. This gave rise to an uncommon Mg texture development during deformation. Texture simulation using an advanced cluster-type Taylor approach with consideration of grain interaction was employed to correlate the unique texture development in the ME20 alloy with the activation scenarios of different deformation modes.

Microstructure and texture development of 7075 alloy during homogenisation

Science.gov (United States)

Ghosh, Abhishek; Ghosh, Manojit

2018-06-01

The microstructure evolution of Al-Zn-Mg-Cu alloy during homogenisation was studied by optical microscope, field emission scanning electron microscope, energy dispersive X-ray Spectroscopy, differential scanning calorimetry and X-ray diffraction in detailed. It has been found that primary cast structure consisted of primary α (Al), lamellar eutectic structure η Mg(Zn, Cu, Al)2 and a small amount of θ (Al2Cu) phase. A transformation of primary eutectic phase from η Mg(Zn, Cu, Al)2 to S (Al2CuMg) was observed after 6 h of homogenisation treatment. The volume fraction of dendrite network structure and intermetallic phase was decreased with increase in holding time and finally disappeared after 96 h of homogenisation, which is consistent with the results of homogenisation kinetic analysis. Crystallographic texture of this alloy after casting and 96 h of homogenisation was also studied. It was found that casting process led the development of strong Goss, Brass, P and CuT components, while after homogenisation Cube, S and Copper components became predominant. Mechanical tests revealed higher hardness, yield strength and tensile strength for cast materials compared to homogenised alloys due to the presence of coarse micro-segregation of MgZn2 phase. The significant improvement of ductility was observed after 96-h homogenisation, which was attributed to dissolution of second phase particles and grain coarsening. Fracture surfaces of the cast samples indicated the presence of shrinkage porosity and consequently failure occurred in the interdendritic regions or grain boundaries with brittle mode, while homogenised alloys failed under ductile mode as evident by the presence of fine dimple surfaces.

Development of a copper alloy to beryllium HIP bonding technology for the ITER first wall

International Nuclear Information System (INIS)

Sherlock, P.; Peacock, A.T.; Mc Callum, A.D.

2005-01-01

The primary first wall (PFW) panels of the ITER blanket concept comprise a bi-metallic copper alloy/stainless steel water-cooled heatsink faced with a plasma facing material. Precipitation strengthened CuCrZr is one option for the copper alloy of the heatsink; beryllium, in the form of tiles is an option for the plasma facing material. Over recent years, the technology needed to HIP bond the beryllium tiles to CuCrZr alloy has been developed. This paper describes small samples and larger mock-ups produced during the development of this HIP bonding technology and outlines how structural analyses were used to gain an understanding of the bonding process and refine the design

Development of a Ballistic Specification for Magnesium Alloy AZ31B

National Research Council Canada - National Science Library

Jones, Tyrone L; DeLorme, Richard D

2008-01-01

The U.S. Army Research Laboratory (ARL) and Magnesium Elektron North America (MENA) have conducted a joint effort to develop and evaluate rolled plate in commercially available magnesium alloy-temper AZ31B-H24...

Advances in titanium alloys

International Nuclear Information System (INIS)

Seagle, S.R.; Wood, J.R.

1993-01-01

As described above, new developments in the aerospace market are focusing on higher temperature alloys for jet engine components and higher strength/toughness alloys for airframe applications. Conventional alloys for engines have reached their maximum useful temperature of about 1000 F (540 C) because of oxidation resistance requirements. IMI 834 and Ti-1100 advanced alloys show some improvement, however, the major improvement appears to be in gamma titanium aluminides which could extend the maximum usage temperature to about 1500 F (815 C). This puts titanium alloys in a competitive position to replace nickel-base superalloys. Advanced airframe alloys such as Ti-6-22-22S, Beta C TM , Ti-15-333 and Ti-10-2-3 with higher strength than conventional Ti-6-4 are being utilized in significantly greater quantities, both in military and commercial applications. These alloys offer improved strength with little or no sacrifice in toughness and improved formability, in some cases. Advanced industrial alloys are being developed for improved corrosion resistance in more reducing and higher temperature environments such as those encountered in sour gas wells. Efforts are focused on small precious metal additions to optimize corrosion performance for specific applications at a modest increase in cost. As these applications develop, the usage of titanium alloys for industrial markets should steadily increase to approach that for aerospace applications. (orig.)

Development of Sulfur and Carbon Tolerant Reforming Alloy Catalysts Aided Fundamental Atomistic Insights

Energy Technology Data Exchange (ETDEWEB)

Suljo Linic

2008-12-31

Current hydrocarbon reforming catalysts suffer from rapid carbon and sulfur poisoning. Even though there is a tremendous incentive to develop more efficient catalysts, these materials are currently formulated using inefficient trial and error experimental approaches. We have utilized a hybrid experimental/theoretical approach, combining quantum Density Functional Theory (DFT) calculations and various state-of-the-art experimental tools, to formulate carbon tolerant reforming catalysts. We have employed DFT calculations to develop molecular insights into the elementary chemical transformations that lead to carbon poisoning of Ni catalysts. Based on the obtained molecular insights, we have identified, using DFT quantum calculation, various Ni alloy catalysts as potential carbon tolerant reforming catalysts. The alloy catalysts were synthesized and tested in steam reforming and partial oxidation of methane, propane, and isooctane. We demonstrated that the alloy catalysts are much more carbon-tolerant than monometallic Ni catalysts under nearly stoichiometric steam-to-carbon ratios. Under these conditions, monometallic Ni is rapidly poisoned by sp2 carbon deposits. The research approach is distinguished by two characteristics: (a) knowledge-based, bottomup approach, compared to the traditional trial and error approach, allows for a more efficient and systematic discovery of improved catalysts. (b) the focus is on exploring alloy materials which have been largely unexplored as potential reforming catalysts.

High-alloy steels and nickel alloys for construction of industrial plants. Pt. 2

International Nuclear Information System (INIS)

2007-01-01

Vol. 2 of the 8. Dresden Corrosion Protection Seminar comprises eight papers, most of which are in the form of PowerPoint presentations: High-temperature materials and their applications in chemical engineering (J. Kloever); Alloy 602 CA in metal dusting conditions; Material requirements in future power plants (H. Schneider); Status report on material qualification for the 700 C technology in coal power plants (R. Mohrmann); Materials for nuclear fusion (M. Paju); The degradation mechanism relaxation cracking as exemplified by the alloys 800 H and 617 (H.C. van Wortel); Specific requirements on the design of a pressurised manifold of Alloy 800 H in refineries, a case study (I. Rommerskirchen et al.); Materials for electro-surfacing for corrosion protection in conditions of high-temperature corrosion (M.Spiegel) [de

Proceedings of the 2. workshop on vanadium alloy development for fusion

International Nuclear Information System (INIS)

Osch, E.V. van

1996-10-01

From 20 to 22 May 1996 the Second IEA Vanadium Alloy Development for Fusion Workshop was held at the Netherlands Energy Research Foundation, ECN in Petten. Twenty three experts from the European Union, Japan, the Russian Federation and the United States exchanged results and analyses of completed experiments and discussed the program planning. The manufacturing of half-finished products and the optimization of subsequent heat treatments were presented and discussed in the first session. The problems and solutions to joining vanadium alloy half-finished products by welding and brazing have been addressed in another session. Corrosion and compatibility properties have been evaluated in a different session together with coating requirements. Several sessions were devoted to the effects of radiation on the mechanical properties, especially toughness, of vanadium alloys. Also the role of the transmutation product helium, in particular its introduction into specimens, was evaluated. The respective plans of the four parties for continuation of the ongoing research and development programs have been discussed with the emphasis on avoiding duplications in the area of radiation experiments. The critical issues were identified and the related priorities discussed in the time frame set by the schedule for the building of ITER test modules and with the long term DEMO requirements in mind. (orig.)

Proceedings of the 2. workshop on vanadium alloy development for fusion

Energy Technology Data Exchange (ETDEWEB)

Osch, E.V. van [ed.

1996-10-01

From 20 to 22 May 1996 the Second IEA Vanadium Alloy Development for Fusion Workshop was held at the Netherlands Energy Research Foundation, ECN in Petten. Twenty three experts from the European Union, Japan, the Russian Federation and the United States exchanged results and analyses of completed experiments and discussed the program planning. The manufacturing of half-finished products and the optimization of subsequent heat treatments were presented and discussed in the first session. The problems and solutions to joining vanadium alloy half-finished products by welding and brazing have been addressed in another session. Corrosion and compatibility properties have been evaluated in a different session together with coating requirements. Several sessions were devoted to the effects of radiation on the mechanical properties, especially toughness, of vanadium alloys. Also the role of the transmutation product helium, in particular its introduction into specimens, was evaluated. The respective plans of the four parties for continuation of the ongoing research and development programs have been discussed with the emphasis on avoiding duplications in the area of radiation experiments. The critical issues were identified and the related priorities discussed in the time frame set by the schedule for the building of ITER test modules and with the long term DEMO requirements in mind. (orig.).

Development of shear bands in amorphous-crystalline metallic alloys

International Nuclear Information System (INIS)

Pozdnyakov, V.A.

2004-01-01

A theoretical study is made into conditions of shear band evolution in amorphous-crystalline alloys with various morphological types of structural constituents. The condition of shear band evolution in thin amorphous alloys in the interior of the crystalline matrix is obtained. It is shown that a scale effect exists which manifests itself in suppression of the process of localized plastic flow with amorphous alloy thickness decreasing down to the limit. The analysis of the condition for shear band evolution in an amorphous alloy with nanocrystalline inclusions is accomplished. The relationship of a critical stress of shear band evolution to a volume fraction of disperse crystal inclusions is obtained. A consideration is also given to the evolution of shear bands in the material containing amorphous and crystalline areas of micro meter size. For the alloy with the structure of this type conditions for propagation of localized flows by a relay race type mechanism are determined [ru

Texture development during tensile deformation in Al-Mg alloys

Energy Technology Data Exchange (ETDEWEB)

Ohtani, S.; Inagaki, H. [Shonan Inst. of Tech., Fujisawashi (Japan)

2002-07-01

Tensile tests were made on commercial A1050 pure Al, A5182 Al-4.4% Mg alloy and A2017 Al-4% Cu alloy by varying the test temperature and the strain rate. Textures developed at various stages of the tensile deformation were investigated with the orientation distribution function analysis. It was found that, during the tensile test of the 1050 pure Al with the strain rate of 3 x 10{sup -4}S{sup -1} at 20 C, tensile axis readily rotated toward left angle 111 right angle stable end orientation. However, such rotation occurred only at the latest stage of the tensile deformation near the ultimate tensile stress, where stress strain curve was almost flattened and work hardening was almost saturated. It was strongly suggested that, since fine and complex dislocation cell structures were developed in such a work-hardened state, smooth and long range dislocation glide such as assumed in the classical Taylor theory would not be possible. To explain the observed texture development, cooperative movement of the dislocations in the cell walls might be necessary. In fact, addition of Mg and Cu, which suppressed strongly the development of well defined cell structures due to P-L effect or dynamic strain ageing, significantly retarded the rotation of tensile axes toward left angle 111 right angle. Interesting enough, textures developed in all these materials investigated were not affected by the strain rate and the temperature of the tensile test. (orig.)

Development and testing ov danadium alloys for fusion applications

Energy Technology Data Exchange (ETDEWEB)

Chung, H.M.; Loomis, B.A.; Smith, D.L.

1996-10-01

V base alloys have advantages for fusion reactor first-wall and blanket structure. To screen candidate alloys and optimize a V-base alloy, physical and mechanical properties of V-Ti, V-Cr-Ti, and V-Ti- Si alloys were studied before and after irradiation in Li environment in fast fission reactors. V-4Cr-4Ti containing 500-1000 wppM Si and <1000 wppM O+N+C was investigated as the most promising alloy, and more testing is being done. Major results of the work are presented in this paper. The reference V-4Cr-4Ti had the most attractive combination of the mechanical and physical properties that are prerequisite for first-wall and blanket structures: good thermal creep, good tensile strength/ductility, high impact energy, excellent resistance to swelling, and very low ductile-brittle transition temperature before and after irradiation. The alloy was highly resistant to irradiation-induced embrittlement in Li at 420-600 C, and the effects of dynamically charged He on swelling and mechanical properties were insignificant. However, several important issues remain unresolved: welding, low-temperature irradiation, He effect at high dose and high He concentration, irradiation creep, and irradiation performance in air or He. Initial results of investigation of some of these issues are also given.

Survey research report by the hydrogen occluding alloy utilization development committee; Suiso kyuzo gokin riyo kaihatsu iinkai chosa kenkyu hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1985-03-01

This report summarizes the FY 1984 survey research results, issued by the hydrogen occluding alloy utilization development committee. The basic property subcommittee is responsible for collecting published data related to the basic properties of metal halides as much as possible, and pigeonholing them to have the data which can contribute to development of the new alloys for basic researches and engineering applications of hydrogen occluding alloys. The subcommittee members have collected these data. The common theme subcommittee has planned to collect the P-C-T diagrams of the hydrogen occluding alloys and new alloys as much as possible, for the designs, development, production and system designs of the hydrogen occluding alloys. The P-C-T diagrams have been collected for a total of 340 types of alloys, which fall into the broad categories of Mg-based, TiFe-based, TiMn-based, other Ti-based, rare-earth-based, Zr-based, Ca-based and others. The analytical methods have been also investigated while collecting P-C-T diagrams. (NEDO)

Advances in aluminium alloy products for structural applications in transportation

International Nuclear Information System (INIS)

Staley, J.T.; Lege, D.J.

1993-01-01

This paper describes the needs of the aviation and automotive markets for structural materials and presents examples of developments of aluminum alloy products to fill these needs. Designers of aircraft desire materials which will allow them to design lightweight, cost-effective structures which have the performance characteristics of durability and damage tolerance. Their needs are being met by new and emerging materials varying from Al-Li alloys for thick structure, high-strength plate and extrusions for wings, and new monolithic and aluminum-fiber laminates for fuselages. Increase in fuel economy because of lighter weight structure is the driving force for aluminum alloys in the automotive market, and cost is extremely important. Mechanical properties for automotive use also depend on the application, and corrosion resistance must be adequate. For ''hang-on'' components such as fenders and hoods, formability is typically the limiting mechanical property. Strength must be adequate to resist denting at a thickness which offers cost-effective weight savings over steel. Because formability often decreases with increasing yield strength, alloys which are highly formable in the T4 temper and which age harden during the paint bake operation were developed. Alloys such as 6009 and 6010 are now being challenged by 2008, 6111 and 6016. Body structure components must be made from materials which absorb energy and fail gracefully during a crash. Such components for an automotive space frame are being die cast from an Al-Si-Mg alloy. These ductile die castings are joined to thin 6XXX extrusions which must combine formability, strength, ductility and the ability to deform plastically on impact. Bumpers must combine strength and adequate formability; in the event that current alloys are inadequate for future needs, a new 7XXX alloy offers an improved combination of properties. (orig.)

The development of platinum-based alloys and their thermodynamic database

OpenAIRE

Cornish L.A.; Hohls J.; Hill P.J.; Prins S.; Süss R.; Compton D.N.

2002-01-01

A series of quaternary platinum-based alloys have been demonstrated to exhibit the same two-phase structure as Ni-based superalloys and showed good mechanical properties. The properties of ternary alloys were a good indication that the quaternary alloys, with their better microstructure, will be even better. The quaternary alloy composition has been optimised at Pt84:Al11:Ru2:Cr3 for the best microstructure and hardness. Work has begun on establishing a thermodynamic database for Pt-Al-Ru-Cr ...

A new hardware and software developed for copper alloy analyser type XRFA-5

International Nuclear Information System (INIS)

Lakatos, T.; Kovacs, P.; Szadai, J.; Szekely, G.

1991-01-01

In the production of copper alloys a large amount of waste of unknown origin and composition is melted, and rapid analysis of the melt is important. A copper alloy analyzer based on the energy-dispersive x-ray fluorescence was developed in ATOMKI earlier for copper smelting plants in Hungary. The equipment has recently been upgraded by its connection to IBM PC/AT computer. A digital signal processor and analyzer module, a new software tool for the automatic determination of eight elements, and a stand-alone analyzer program DISIP was developed. The upgraded analyzer type XRFA-5.01 is presented briefly. (R.P.) 3 refs

Alloy development for irradiation performance. Quarterly progress report for period ending March 31, 1980

Energy Technology Data Exchange (ETDEWEB)

Ashdown, B.G. (comp.)

1980-06-01

This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

Alloy development for irradiation performance. Quarterly progress report for period ending March 31, 1981

International Nuclear Information System (INIS)

1981-07-01

This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader

Alloy development for irradiation performance. Quarterly progress report for period ending September 30, 1980

International Nuclear Information System (INIS)

1980-12-01

This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader

Intermetallics: past, present and future

Directory of Open Access Journals (Sweden)

Morris, D. G.

2005-12-01

Full Text Available Intermetallics have seen extensive world-wide attention over the past decades. For the most part these studies have examined multi-phase aluminide based alloys, because of their high stiffness, combined with reasonable strength and ductility, good structural stability and oxidation resistance, and attempted to improve current Ni-base superalloys, Ti-base alloys, or Fe-base stainless steels for structural aerospace applications. The current status of development and application of such materials is briefly reviewed. Future developments are taking intermetallics from the realm of "improved high-temperature but low-ductility metallic alloys" into the realm of "improved aggressive-environment, high-toughness ceramic-like alloys". Such evolution will be outlined.

Durante los últimos décadas ha habido un desarrollo de los intermetálicos, sobre todo por aplicaciones estructurales a alta temperatura en aplicaciones aeroespaciales, donde, por su rigidez alta, en combinación con una resistencia mecánica y ductilidad razonable, su buena estabilidad estructural y resistencia a la oxidación, han sido vistos como versiones avanzadas y mejoradas de las aleaciones metálicas como, por ejemplo, las superaleaciones a base de nitrógeno y las aleaciones de titanio. Se discute el desarrollo importante durante las últimas décadas, y también los nuevos desarrollos probables durante los próximos años. Se podrían ver los intermetálicos como versiones mejoradas de los cerámicos.

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

International Nuclear Information System (INIS)

Alinger, M.J.; Odette, G.R.; Lucas, G.E.

2002-01-01

A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

Science.gov (United States)

Alinger, M. J.; Odette, G. R.; Lucas, G. E.

2002-12-01

A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness.

The Properties of 7xxx Series Alloys Formed by Alloying Additions

Directory of Open Access Journals (Sweden)

Kwak Z.

2015-06-01

Full Text Available Currently there is a constant development in the field of aluminium alloys engineering. This results from, i.a., better understanding of the mechanisms that direct strengthening of these alloys and the role of microalloying. Now it is microalloying in aluminum alloys that is receiving a lot of attention. It affects substantially the macro- and microstructure and kinetics of phase transformation influencing the properties during production and its exploitation. 7xxx series aluminum alloys, based on the Al-Zn-Mg-Cu system, are high-strength alloys, moreover, the presence of Zr and Sr further increases their strength and improves resistance to cracking.

Progress in Preparation and Research of High Entropy Alloys

Directory of Open Access Journals (Sweden)

CHEN Yong-xing

2017-11-01

Full Text Available The current high entropy alloys' studies are most in block, powder, coating, film and other areas. There are few studies of high entropy alloys in other areas and they are lack of unified classification. According to the current high entropy alloys' research situation, The paper has focused on the classification on all kinds of high entropy alloys having been researched, introduced the selecting principle of elements, summarized the preparation methods, reviewed the research institutions, research methods and research contents of high entropy alloys, prospected the application prospect of high entropy alloys, put forward a series of scientific problems of high entropy alloys, including less research on mechanism, incomplete performance research, unsystematic thermal stability study, preparation process parameters to be optimized, lightweight high entropy alloys' design, the expansion on the research field, etc, and the solutions have been given. Those have certain guiding significance for the expansion of the application of high entropy alloys subjects in the future research direction.

Development of high-strength aluminum alloys for basket in transport and storage cask for high burn-up spent fuel

International Nuclear Information System (INIS)

Maeguchi, T.; Sakaguchi, Y.; Kamiwaki, Y.; Ishii, M.; Yamamoto, T.

2004-01-01

Mitsubishi Heavy Industries, Ltd. (MHI) has developed high-strength borated aluminum alloys (high-strength B-Al alloys), suitable for application to baskets in transport and storage casks for high burn-up spent fuels. Aluminum is a suitable base material for the baskets due to its low density and high thermal conductivity. The aluminum basket would reduce weight of the cask, and effectively release heat generated by spent fuels. MHI had already developed borated aluminum alloys (high-toughness B-Al alloy), and registered them as ASME Code Case ''N-673''. However, there has been a strong demand for basket materials with higher strength in the case of MSF (Mitsubishi Spent Fuel) casks for high-burn up spent fuels, since the basket is required to stand up to higher stress at higher temperature. The high-strength basket material enables the design of a compact cask under a limitation of total size and weight. MHI has developed novel high-strength B-Al alloys which meet these requirements, based on a new manufacturing process. The outline of mechanical and metallurgical characteristics of the high-strength B-Al alloys is described in this paper

Alloy development for irradiation performance. Semiannual progress report for period ending September 30, 1985

International Nuclear Information System (INIS)

1986-02-01

This report is the twenty-second in a series of Technical Progress Reports on ''Alloy Development for Irradiation Performance'' (ADIP), which is one element of the Fusion Reactor Materials Program, conducted in support of the magnetic Fusion Energy Program of the US Department of energy. This report is organized along topical lines with Chapters 3 through 8 devoted to the various alloy classes that are currently under investigation. Thus the work of a given laboratory may appear at several different places in the report. The materials compatibility and environmental effects work on all alloy classes is collected together in Chapter 9. The Table of Contents is annotated for the convenience of the reader

Development of Sulfur and Carbon Tolerant Reforming Alloy Catalysts Aided by Fundamental Atomistics Insights

Energy Technology Data Exchange (ETDEWEB)

Suljo Linic

2006-08-31

Current hydrocarbon reforming catalysts suffer from rapid carbon and sulfur poisoning. Even though there is a tremendous incentive to develop more efficient catalysts, these materials are currently formulated using inefficient trial and error experimental approaches. We have utilized a novel hybrid experimental/theoretical approach, combining quantum Density Functional Theory (DFT) calculations and various state-of-the-art experimental tools, to formulate carbon tolerant reforming catalysts. We have employed DFT calculations to develop molecular insights into the elementary chemical transformations that lead to carbon poisoning of Ni catalysts. Based on the obtained molecular insights, we have identified, using DFT quantum calculation, Sn/Ni alloy as a potential carbon tolerant reforming catalyst. Sn/Ni alloy was synthesized and tested in steam reforming of methane, propane, and isooctane. We demonstrated that the alloy catalyst is carbon-tolerant under nearly stoichiometric steam-to-carbon ratios. Under these conditions, monometallic Ni is rapidly poisoned by sp2 carbon deposits. The research approach is distinguished by a few characteristics: (a) Knowledge-based, bottom-up approach, compared to the traditional trial and error approach, allows for a more efficient and systematic discovery of improved catalysts. (b) The focus is on exploring alloy materials which have been largely unexplored as potential reforming catalysts.

A Fundamental Approach to Developing Aluminium based Bulk Amorphous Alloys based on Stable Liquid Metal Structures and Electronic Equilibrium - 154041

Science.gov (United States)

2017-03-28

AFRL-AFOSR-JP-TR-2017-0027 A Fundamental Approach to Developing Aluminium -based Bulk Amorphous Alloys based on Stable Liquid-Metal Structures and...to 16 Dec 2016 4.  TITLE AND SUBTITLE A Fundamental Approach to Developing Aluminium -based Bulk Amorphous Alloys based on Stable Liquid-Metal...Air Force Research Laboratory for accurately predicting compositions of new amorphous alloys specifically based on aluminium with properties superior

Development of quantitative analysis for cadmium, lead and chromium in aluminum alloys by using x-ray fluorescence spectrometry

International Nuclear Information System (INIS)

Yamashita, Satoshi; Kurusu, Kazuhiko; Kudou, Aiko

2009-01-01

A highly reliable quantitative analysis for cadmium, lead and chromium in aluminum alloys was developed. Standard samples were made by doping cadmium, lead and chromium into several aluminum alloys, and the composition of standard samples were determined by inductively coupled plasma optical emission spectrometry and gravimetric method. The calibration curves for these standard samples by using WD-XRF and ED-XRF exhibited linear correlation. Slope of calibration curves for Al-Cu alloy and Al-Zn-Mg alloy were smaller than other alloy's one, because of the effect by coexistent elements. Then, all calibration curves agreed with each other by performing correction with α-coefficient method. (author)

Development of Mo base alloys for conductive metal-alumina cermet applications

International Nuclear Information System (INIS)

Stephens, J.J.; Damkroger, B.K.; Monroe, S.L.

1996-01-01

A study of thermal expansion for binary Mo-V and ternary Mo-V-Fe/Mo-V-Co alloys has been conducted, with the aim of finding a composition which matches the CTE of 94% alumina ceramic. The overall goal was to identify an alloy which can be used in conductive 27 vol.% metal/73 vol.% alumina cermets. Besides thermal expansion properties, two additional requirements exist for this alloy: (1) compatibility with a hydrogen sinter fire atmosphere and (2) a single phase BCC microstructure. They have identified a ternary alloy with a nominal composition of Mo-22wt.% V-3Fe for use in cermet fabrication efforts. This paper summarizes thermal expansion properties of the various alloys studied, and compares the results with previous CTE data for Mo-V binary alloys

The development and characterization of a novel aluminum-copper-magnesium P/M alloy

Science.gov (United States)

Boland, Christopher Daniel

Powder metallurgy (P/M) is a metal fabrication process that is characterized by high yield and ability to be automated, as well as the resultant part complexity and reproducibility. This press and sinter process is favoured by the automotive industry. Aluminum alloy P/M parts are particularly attractive because they have a high strength to weight ratio and they can be made to have high corrosion and wear resistance. There are few commercial Al P/M alloys currently in use and they occupy a small portion of the market. To expand the use of aluminum in the industry a new alloy was created, modeled after the wrought AC2024 family of alloys. P/M 2324, with a nominal composition of Al-4.4Cu-1.5Mg, was assessed using physical, chemical and mechanical methods to help maximize alloy properties through processing. The objective of this work was to develop a viable industrial alloy. The investigation of 2324 included the evaluation of starting powders, starting composition, processing methods, secondary treatments, and industrial response. All blending and compacting was completed at Dalhousie University, while sintering was undertaken at Dalhousie and GKN Sinter Metals. The green alloy was assessed for best compaction pressure using green density and strength. The sintered alloy was assessed to determine the best press and sinter variables, using dimensional change, sintered density, apparent hardness, tensile properties and microscopy. These same sintered properties were tested to determine if sintering done on a laboratory scale could be replicated industrially. The viability of heat treatment was tested using differential scanning calorimetry, hardness and tensile properties. The alloy was also subject to modifications of Cu and Mg amounts, as well as to the addition of tin to the base composition. It was determined that compaction at 400MPa and sintering at 600°C for 20min produced the best properties for the sintered bodies. The resultant mechanical properties were

The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

International Nuclear Information System (INIS)

Gelles, D.S.

1996-01-01

A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of 60 Ni which produces no helium, 59 Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ( Nat Ni) which provides an intermediate level of helium due to delayed development of 59 Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to ∼7 dpa at 300 and 400 degrees C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400 degrees C than at 300 degrees C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from 59 Ni and Nat Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400 degrees C. At 300 degrees C, it appeared that high densities of bubbles formed whereas at 400 degrees C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces

The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

Energy Technology Data Exchange (ETDEWEB)

Gelles, D.S. [Pacific Northwest Lab., Richland, WA (United States)

1996-10-01

A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of {sup 60}Ni which produces no helium, {sup 59}Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ({sup Nat}Ni) which provides an intermediate level of helium due to delayed development of {sup 59}Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to {approx}7 dpa at 300 and 400{degrees}C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400{degrees}C than at 300{degrees}C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from {sup 59}Ni and {sup Nat}Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400{degrees}C. At 300{degrees}C, it appeared that high densities of bubbles formed whereas at 400{degrees}C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces.

Development of Nanoporous Ni-Sn Alloy and Application for Chemoselective Hydrogenation of Furfural to Furfuryl Alcohol

Directory of Open Access Journals (Sweden)

Rodiansono Rodiansono

2014-03-01

Full Text Available A very simple synthetic procedure was developed for the preparation of Ni-Sn alloy catalysts that were utilised for chemoselective hydrogenation of furfural, producing furfuryl alcohol almost exclusively. The mixture of nickel nanoparticles supported on aluminium hydroxide (R-Ni/AlOH and a solution containing tin was treated under hydrothermal condition, producing the as prepared nickel-tin alloy supported on aluminium hydroxide (Ni-Sn/AlOH. H2 treatment at range of temperature of 673-873 K for 1.5 h to the as prepared Ni-Sn/AlOH produced nanoporous Ni-Sn alloy catalysts. XRD patterns and SEM images revealed that the formation of Ni-Sn alloy of Ni3Sn and Ni3Sn2 phases and the transformation of crystalline gibbsite and bayerite into amorphous alumina were clearly observed after H2 treatment at 873 K. The formation of the Ni-Sn alloy may have played a key role in the enhancement of the chemoselectivity. © 2014 BCREC UNDIP. All rights reservedReceived: 1st September 2013; Revised: 26th November 2013; Accepted: 7th December 2013[How to Cite: Rodiansono, R., Hara, T., Ichikuni, N., Shimazu, S. (2014. Development of Nanoporous Ni-Sn Alloy and Application for Chemoselective Hydrogenation of Furfural to Furfuryl Alcohol. Bulletin of Chemical Reaction Engineering & Catalysis, 9 (1: 53-59. (doi:10.9767/bcrec.9.1.5529.53-59][Permalink/DOI: http://dx.doi.org/10.9767/bcrec.9.1.5529.53-59

Development and characterization of Al-Zn alloy by ingot metallurgy and powder metallurgy with improved mechanical properties

International Nuclear Information System (INIS)

Waseem, M.; Awais, H.B.; Zauha, M.S.; Tariq, N.H.

2007-01-01

Current project focuses on the production of AI-Zn alloy AA7075 used for wide range of applications like Aircraft components, missile and other structural applications. The above alloy was developed by two different routes. One was melting /casting, after which alloy was characterized by microstructural - examination (optical and SEM) and mechanical testing. Other route was the preparation of this alloy by powder metallurgy. This involves preparation of powders, mechanical alloying, compaction, sintering, rolling, solution treatment and aging then analysis. Powders of Aluminum, Zinc and powders of master alloys of AI-Cu, AI-Mg, AI-Mn, and AI-Cr were Mechanical alloyed. Then this powder was compacted by uniaxial press to form pellets. Sintering was carried out at 500 degree C and then hot rolled in Ar atmosphere. After solution and aging treatments samples were characterized. It is observed that there is about 12-21% improvement in mechanical properties such as tensile strength, yield strength, ductility and fracture toughness due to the more fine microstructure and less segregation than ingot metallurgy route. (author)

Integrated Computational Materials Engineering Development of Alternative Cu-Be Alloys

Science.gov (United States)

2012-08-01

metastable FCC state @ Room temp.  Alloying to suppress martensitic transformation  Significant work-hardening associated with the phase... transformation  Existing CoCr alloy rely upon cold- or warm- work to achieve high strength (size dependent!) ● No equivalent to L12- strengthened Ni... strengthened Copper and Cobalt alloy VIM/VAR melting Homogen- ization Hot working >4” dia. Solution treatment Machining Tempering Processing

Improved rapidly-quenched hydrogen-absorbing alloys for development of improved-capacity nickel metal hydride batteries

Science.gov (United States)

Ise, Tadashi; Hamamatsu, Takeo; Imoto, Teruhiko; Nogami, Mitsuzo; Nakahori, Shinsuke

The effects of annealing a rapidly-quenched hydrogen-absorbing alloy with a stoichiometric ratio of 4.76 were investigated concerning its hydrogen-absorbing properties, crystal structure and electrochemical characteristics. Annealing at 1073 K homogenized the alloy microstructure and flattened its plateau slope in the P-C isotherms. However, annealing at 1273 K segregated a second phase rich in rare earth elements, increased the hydrogen-absorbing pressure and decreased the hydrogen-absorbing capacity. As the number of charge-discharge cycles increases, the particle size distribution of the rapidly-quenched alloy became broad due to partial pulverization. However, particle size distribution of the rapidly-quenched, annealed, alloy was sharp, since the annealing homogenized the microstructure, thereby improving the cycle characteristics. A high-capacity rectangular nickel metal hydride battery using a rapidly-quenched, annealed, surface-treated alloy for the negative electrode and an active material coated with cobalt compound containing sodium for the positive electrode was developed. The capacity of the resulting battery was 30% greater than that of a conventional battery.

Developing high strength and ductility in biomedical Co-Cr cast alloys by simultaneous doping with nitrogen and carbon.

Science.gov (United States)

Yamanaka, Kenta; Mori, Manami; Chiba, Akihiko

2016-02-01

There is a strong demand for biomedical Co-Cr-based cast alloys with enhanced mechanical properties for use in dental applications. We present a design strategy for development of Co-Cr-based cast alloys with very high strength, comparable to that of wrought Co-Cr alloys, without loss of ductility. The strategy consists of simultaneous doping of nitrogen and carbon, accompanied by increasing of the Cr content to increase the nitrogen solubility. The strategy was verified by preparing Co-33Cr-9W-0.35N-(0.01-0.31)C (mass%) alloys. We determined the carbon concentration dependence of the microstructures and their mechanical properties. Metal ion release of the alloys in an aqueous solution of 0.6% sodium chloride (NaCl) and 1% lactic acid was also evaluated to ensure their corrosion resistance. As a result of the nitrogen doping, the formation of a brittle σ-phase, a chromium-rich intermetallic compound, was significantly suppressed. Adding carbon to the alloys resulted in finer-grained microstructures and carbide precipitation; accordingly, the strength increased with increasing carbon concentration. The tensile ductility, on the other hand, increased with increasing carbon concentration only up to a point, reaching a maximum at a carbon concentration of ∼0.1mass% and decreasing with further carbon doping. However, the alloy with 0.31mass% of carbon exhibited 14% elongation and also possessed very high strength (725MPa in 0.2% proof stress). The addition of carbon did not significantly degrade the corrosion resistance. The results show that our strategy realizes a novel high-strength Co-Cr-based cast alloy that can be produced for advanced dental applications using a conventional casting procedure. The present study suggested a novel alloy design concept for realizing high-strength Co-Cr-based cast alloys. The proposed strategy is beneficial from the practical point of view because it uses conventional casting approach-a simpler, more cost-effective, industrially

Continuous Solidification of Immiscible Alloys and Microstructure Control

Science.gov (United States)

Jiang, Hongxiang; Zhao, Jiuzhou

2018-05-01

Immiscible alloys have aroused considerable interest in last few decades due to their excellent physical and mechanical characteristics as well as potential industrial applications. Up to date, plenty of researches have been carried out to investigate the solidification of immiscible alloys on the ground or in space and great progress has been made. It is demonstrated that the continuous solidification technique have great future in the manufacturing of immiscible alloys, it also indicates that the addition of surface active micro-alloying or inoculants for the nucleation of the minority phase droplets and proper application of external fields, e.g., static magnetic field, electric current, microgravity field, etc. may promote the formation of immiscible alloys with an expected microstructure. The objective of this article is to review the research work in this field.

Electrical Resistance Alloys and Low-Expansion Alloys

DEFF Research Database (Denmark)

Kjer, Torben

1996-01-01

The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...... thermoelastic coefficients and age hardenable low expansion alloys....

Development of a discriminatory biocompatibility testing model for non-precious dental casting alloys.

LENUS (Irish Health Repository)

McGinley, Emma Louise

2011-12-01

To develop an enhanced, reproducible and discriminatory biocompatibility testing model for non-precious dental casting alloys, prepared to a clinically relevant surface finishing condition, using TR146 oral keratinocyte cells.

Development in corrosion resistance by microstructural refinement in Zr-16 SS 304 alloy using suction casting technique

Energy Technology Data Exchange (ETDEWEB)

Das, N., E-mail: nirupamd@barc.gov.in; Sengupta, P.; Abraham, G.; Arya, A.; Kain, V.; Dey, G.K.

2016-08-15

Highlights: • Grain refinement was made in Zr–16 wt.% SS alloy while prepared by suction casting process. • Distribution of Laves phase, e.g., Zr{sub 2}(Fe, Cr) was raised in suction cast (SC) Zr–16 wt.% SS. • Corrosion resistance was improved in SC alloy compared to that of arc-melt-cast alloy. • Grain refinement in SC alloy assisted for an increase in its corrosion resistance. - Abstract: Zirconium (Zr)-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) with the motivation of disposing of Zr and SS base nuclear metallic wastes. Zr–16 wt.% SS, a MWF alloy optimized from previous studies, exhibit significant grain refinement and changes in phase assemblages (soft phase: Zr{sub 2}(Fe, Cr)/α-Zr vs. hard phase: Zr{sub 3}(Fe, Ni)) when prepared by suction casting (SC) technique in comparison to arc-cast-melt (AMC) route. Variation in Cr-distribution among different phases are found to be low in suction cast alloy, which along with grain refinement restricted Cr-depletion at the Zr{sub 2}(Fe, Cr)/Zr interfaces, prone to localized attack. Hence, SC alloy, compared to AMC alloy, showed lower current density, higher potential at the breakdown of passivity and higher corrosion potential during polarization experiments (carried out under possible geological repository environments, viz., pH 8, 5 and 1) indicating its superior corrosion resistance.

Research and development of basic technologies for next generation industries, 'high-performance crystalline controlled alloys'. Evaluation on final research and development (first report); Jisedai sangyo kiban gijutsu kenkyu kaihatsu. Koseino kessho seigyo gokin (saishu kenkyu kaihatsu hyoka 1)

Energy Technology Data Exchange (ETDEWEB)

NONE

1989-05-01

The present research work has been performing research and development of the following alloys: (1) 'single crystalline alloy' , the entire alloy being composed of one crystal eliminating crystalline boundaries as an ultra heat resistant alloy with emphasis placed on improvement in particularly the creep properties, and 'particle dispersion strengthened alloy', in which ultrafine particles of oxides are dispersed uniformly; and (2) 'ultra heat resistant and tough alloy' targeted at high-temperature toughness by using Ni-group allowing ultra plasticity forging processing by micronizing crystal particles, as an ultra plastic and highly tough alloy having better processibility than conventional alloys, and 'light-weight highly tough alloy' aimed at achieving light weight and high toughness by using Ti-group. Achievements derived from the present research and development may be summarized as follows: in alloy development, alloys having performance of the world's highest level or equivalent have been developed; a manufacturing technology to make products with complex shapes has been established by using the alloy material manufacturing technology and the alloy materials developed therefrom, where prototype components of such shapes as turbine blades and turbine disks for jet engines were fabricated successfully; and the big fruit obtained was that a large number of technological experiences were acquired from this research and development. (NEDO)

Report on investigations and studies on development of materials for hydrogen absorbing alloys; Suiso kyuzo gokin no zairyo no kaihatsu ni kansuru chosa kenkyu hokokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1984-03-01

This paper describes investigations and studies on hydrogen absorbing alloy materials and the technologies to utilize them. In the investigations and studies, literatures were collected and put into order, questionnaire surveys were performed and analyzed, lecture meetings and panel discussions were held, and the discussion results were summarized. In the present status of developing hydrogen absorbing alloys, the current status of and problems in developing such hydrogen absorbing alloys as Ti-based, Mg-based, and rare earth-based alloys were put into order. Discussions were given on prospects of possibilities of developing new alloys, making them amorphous, and putting them into mass production. In the current status of developing the utilizing technologies, such technologies as hydrogen storage systems and heat pumps were put into order and discussed. With regard to problems in hydrogen absorbing alloys, discussions were given on alloy weight, pulverization, activation, heat conductivity, and alloy costs. In discussing the safety, discussions were given on the safety and compliance with related laws and regulations relative to hydrogen transportation using a great amount of hydrogen absorbing alloys, their storage, and heat storage systems. In addition, questionnaire surveys were carried out with an objective to identify the status of developing hydrogen absorbing alloys and needs from the industries. (NEDO)

Current Status of Development of High Nickel Low Alloy Steels for Commercial Reactor Pressure Vessel

Energy Technology Data Exchange (ETDEWEB)

Kim, Min Chul; Lee, B. S.; Park, S. G.; Lee, K. H. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2008-12-15

SA508 Gr.3 Mn-Mo-Ni low alloy steels have been used for nuclear reactor pressure vessel steels up to now. Currently, the design goal of nuclear power plant is focusing at larger capacity and longer lifetime. Requirements of much bigger pressure vessels may cause critical problems in the manufacturing stage as well as for the welding stage. Application of higher strength steel may be required to overcome the technical problems. It is known that a higher strength and fracture toughness of low alloy steels such as SA508 Gr.4N low alloy steel could be achieved by increasing the Ni and Cr contents. Therefore, SA508 Gr.4N low alloy steel is very attractive as eligible RPV steel for the next generation PWR systems. In this report, we propose the possibility of SA508 Gr.4N low alloy steel for an application of next generation commercial RPV, based on the literature research result about development history of the RPV steels and SA508 specification. In addition, we have surveyed the research result of HSLA(High Strength Low Alloy steel), which has similar chemical compositions with SA508 Gr.4N, to understand the problems and the way of improvement of SA508 Gr.4N low alloy steel. And also, we have investigated eastern RPV steel(WWER-1000), which has higher Ni contents compared to western RPV steel.

Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

International Nuclear Information System (INIS)

ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

2000-01-01

A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, αprime precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9 at

Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

Energy Technology Data Exchange (ETDEWEB)

Gebhardt, Thomas, E-mail: gebhardt@mch.rwth-aachen.de; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

2012-06-30

This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition-structure-property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

International Nuclear Information System (INIS)

Gebhardt, Thomas; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

2012-01-01

This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition–structure–property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

Development of new low activation aluminum alloys for fusion devices

International Nuclear Information System (INIS)

Kamada, Kohji; Kakihana, Hidetake.

1985-01-01

As the materials for the R facility (a tokamak nuclear fusion device in the R project intended for D-T burning) in the Institute of Plasma Physics, Nagoya University, Al-4 % Mg-0.2 % Bi (5083 improved type) and Al-4 % Mg-1 % Li, aimed at low radioactivability, high electric resistance and high strength, have been developed. The results of the nuclear properties evaluation with 14 MeV neutrons and of the measurements of electric resistance and mechanical properties were satisfactory. The possibility of producing large Al-4 % Mg-1 % Li plate (1 m x 2 m x 25 mm) in the existing factory was confirmed, with the properties retained. The electric resistances were higher than those in the conventional aluminum alloys, and still with feasibility for the further improvement. General properties of the fusion aluminum alloys and the 26 Al formation in (n, 2n) reaction were studied. (Mori, K.)

Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration

Science.gov (United States)

Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

2013-01-01

Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants. PMID:23976848

Survey report on energy transportation systems which use hydrogen-occluding alloys; Suiso kyuzo gokin wo riyoshita energy yuso system chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1992-03-18

Surveyed are systems which use hydrogen-occluding alloys for, e.g., storing and transporting hydrogen. This project is aimed at development of, and extraction of technical problems involved in, the concept of hydrogen energy transportation cycles for producing hydrogen in overseas countries by electrolysis using clean energy of hydraulic energy which are relatively cheap there; transporting hydrogen stored in a hydrogen-occluding alloy by sea to Japan; and converting it into electrical power to be delivered and used there. The surveyed items include current state of development/utilization of hydraulic power resources in overseas countries; pigeonholing the technical issues involved in the hydrogen transportation cycles, detailed studies thereon, and selection of the transportation cycles; current state of research, development and application of hydrogen-occluding alloys for various purposes; extraction of the elementary techniques for the techniques and systems for the hydrogen transportation systems which use hydrogen-occluding alloys; research themes of the future hydrogen-occluding alloys and the application techniques therefor, and research and development thereof; and legislative measures and safety. (NEDO)

Development of multilayer perceptron networks for isothermal time temperature transformation prediction of U-Mo-X alloys

Energy Technology Data Exchange (ETDEWEB)

Johns, Jesse M., E-mail: jesse.johns@pnnl.gov; Burkes, Douglas, E-mail: douglas.burkes@pnnl.gov

2017-07-15

In this work, a multilayered perceptron (MLP) network is used to develop predictive isothermal time-temperature-transformation (TTT) models covering a range of U-Mo binary and ternary alloys. The selected ternary alloys for model development are U-Mo-Ru, U-Mo-Nb, U-Mo-Zr, U-Mo-Cr, and U-Mo-Re. These model's ability to predict 'novel' U-Mo alloys is shown quite well despite the discrepancies between literature sources for similar alloys which likely arise from different thermal-mechanical processing conditions. These models are developed with the primary purpose of informing experimental decisions. Additional experimental insight is necessary in order to reduce the number of experiments required to isolate ideal alloys. These models allow test planners to evaluate areas of experimental interest; once initial tests are conducted, the model can be updated and further improve follow-on testing decisions. The model also improves analysis capabilities by reducing the number of data points necessary from any particular test. For example, if one or two isotherms are measured during a test, the model can construct the rest of the TTT curve over a wide range of temperature and time. This modeling capability reduces the cost of experiments while also improving the value of the results from the tests. The reduced costs could result in improved material characterization and therefore improved fundamental understanding of TTT dynamics. As additional understanding of phenomena driving TTTs is acquired, this type of MLP model can be used to populate unknowns (such as material impurity and other thermal mechanical properties) from past literature sources.

Advanced ordered intermetallic alloy deployment

Energy Technology Data Exchange (ETDEWEB)

Liu, C.T.; Maziasz, P.J.; Easton, D.S. [Oak Ridge National Lab., TN (United States)

1997-04-01

The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

Self-passivating bulk tungsten-based alloys manufactured by powder metallurgy

Science.gov (United States)

López-Ruiz, P.; Ordás, N.; Lindig, S.; Koch, F.; Iturriza, I.; García-Rosales, C.

2011-12-01

Self-passivating tungsten-based alloys are expected to provide a major safety advantage compared to pure tungsten, which is at present the main candidate material for the first wall armour of future fusion reactors. WC10Si10 alloys were manufactured by mechanical alloying (MA) in a Planetary mill and subsequent hot isostatic pressing (HIP), achieving densities above 95%. Different MA conditions were studied. After MA under optimized conditions, a core with heterogeneous microstructure was found in larger powder particles, resulting in the presence of some large W grains after HIP. Nevertheless, the obtained microstructure is significantly refined compared to previous work. First MA trials were also performed on the Si-free system WCr12Ti2.5. In this case a very homogeneous structure inside the powder particles was obtained, and a majority ternary metastable bcc phase was found, indicating that almost complete alloying occurred. Therefore, a very fine and homogeneous microstructure can be expected after HIP in future work.

Self-passivating bulk tungsten-based alloys manufactured by powder metallurgy

International Nuclear Information System (INIS)

López-Ruiz, P; Ordás, N; Iturriza, I; García-Rosales, C; Lindig, S; Koch, F

2011-01-01

Self-passivating tungsten-based alloys are expected to provide a major safety advantage compared to pure tungsten, which is at present the main candidate material for the first wall armour of future fusion reactors. WC10Si10 alloys were manufactured by mechanical alloying (MA) in a Planetary mill and subsequent hot isostatic pressing (HIP), achieving densities above 95%. Different MA conditions were studied. After MA under optimized conditions, a core with heterogeneous microstructure was found in larger powder particles, resulting in the presence of some large W grains after HIP. Nevertheless, the obtained microstructure is significantly refined compared to previous work. First MA trials were also performed on the Si-free system WCr12Ti2.5. In this case a very homogeneous structure inside the powder particles was obtained, and a majority ternary metastable bcc phase was found, indicating that almost complete alloying occurred. Therefore, a very fine and homogeneous microstructure can be expected after HIP in future work.

The Development of Corrosion Resistant Zirconium Alloy

International Nuclear Information System (INIS)

Abdul-Latief; Noor-Yudhi; Isfandi; Djoko-Kisworo; Pranjono

2000-01-01

Corrosion test of Zr alloy consisting of quenching and tempering Zry-2,Zry-4 cast, Zr-1% Nb cast, has been. conducted. In corrosion test, thechanges during β-quenching, tempering and corrosion test at varioustemperature and time in autoclave water medium, can be seen. The treatmentconsisted of heating at 1050 o C for 30 minutes, quenching in water andtempering at 200 o C, 300 o C, 400 o C, 500 o C, 600 o C as well as corrosiontests at 225 o C, 275 o C, 325 o C at 4, 8, 12 hours. Sample preparation forcorrosion test was based on ASTM G-2 procedure, which consisted of washing,rinsing, pickling (3.5 cc HF 50%; 2.9 cc HNO 3 65% and 57 cc AMB),neutralizing in 0.1 M Al(NO 3 ) 3 , 9 H 2 O and ultrasonic rinsing/washing.Measurement performed are weight gain during corrosion, hardness test andmicrostructure observation using microscope optic. The results show thatβ-quenching of Zr alloy which was followed by tempering can turn αmartensite into tempered α 1 martensit. The increase of temperingtemperature decreases the Zr alloy hardness and the lowest hardness ispossessed by Zr-1% Nb alloy. The corrosion test at 275 o C and 325 o C showsthat the weight gain depends on the tempering temperature, the temperingtemperature of 400 o C and 200 o C gives the maximum weight gain for Zry-2,Zry-4 cast, Zr-1% Nb. The largest number of hydride formed during corrosionis found in Zry-2, while the small one is in Zr-1% Nb. (author)

The effect of substrate texture and oxidation temperature on oxide texture development in zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Garner, A., E-mail: alistair.garner@manchester.ac.uk [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom); Frankel, P. [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom); Partezana, J. [Westinghouse Electric Company, 1332 Beulah Road, Pittsburgh, PA 15235 (United States); Preuss, M. [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom)

2017-02-15

During corrosion of zirconium alloys a highly textured oxide is formed, the degree of this preferred orientation has previously been shown to be an important factor in determining the corrosion behaviour of these alloys. Two distinct experiments were designed in order to investigate the origin of this oxide texture development on two commercial alloys. Firstly, sheet samples of Zircaloy-4 were oxidised between 500 and 800 °C in air. The resulting monoclinic oxide texture strength was observed to decrease with increasing oxidation temperature. In a second experiment, orthogonal faces of Low Tin ZIRLO{sub ™} were oxidised in 360 °C water, providing different substrate textures but identical microstructures. The substrate texture was observed to have a negligible effect on the corrosion performance whilst the major orientation of both oxide phases was found to be independent of substrate orientation. It is concluded that the main driving force for oxide texture development in single-phase zirconium alloys is the compressive stress caused by the Zr−ZrO{sub 2} transformation. - Highlights: • Substrate orientation does not significantly affect oxide texture development. • Corrosion performance is independent of substrate texture. • Monoclinic oxide texture strength decreases with increasing oxidation temperature. • The main driving force for texture development is the oxidation-induced stress.

Multi-scale Modelling of bcc-Fe Based Alloys for Nuclear Applications

International Nuclear Information System (INIS)

Malerba, Lorenzo

2008-01-01

Understanding the basic mechanisms that determine microstructure changes in neutron irradiated steels is vital for a safe lifetime management of existing nuclear reactors and a safe design of future nuclear options. Low-alloyed ferritic steels containing Cu, Ni, Mn and Si as principal solute atoms are used as structural materials for current reactor vessels. The microstructural evolution under irradiation in alloys is decided by the interplay between defect formation and thermodynamic driving forces, together determining the appearance of phase transformations (precipitation, segregation,...) and favouring or delaying the nucleation and growth of point-defect clusters, their diffusion and their mutual recombination or removal at sinks. A reliable description of the production, evolution and accumulation of radiation damage must therefore start from the atomic level and requires being able to describe multicomponent systems for timescales ranging from few picoseconds to years. This goal demands firstly the fabrication of interatomic potentials for alloys that must be both consistent with the thermodynamic properties of the system and capable of reproducing correctly the characteristic solute-point defect interactions, versus ab initio or experimental data. Secondly the performance of extensive molecular dynamics (MD) simulations, to grasp the main mechanisms of defect production, diffusion, mutual interaction, and interaction with solute atoms and impurities. Thirdly, the development of simulation tools capable of describing the microstructure evolution beyond the time-frame and length-scale of MD, while reproducing as much as possible the atomic-level origin of the mechanisms governing the evolution of the system, including phase changes. In this presentation the results of recent efforts made in this direction in the case of Fe-Cu, Fe-Cr and Fe-Ni alloys, as basic model alloys for the description of steels of technological relevance, are highlighted. In particular

Alloys of Pt and Rare Earths for the Oxygen Electroreduction Reaction

DEFF Research Database (Denmark)

Malacrida, Paolo

This thesis presents the development and characterization of a new class of Pt alloys for catalyzing the Oxygen Reduction Reaction (ORR), in perspective of a future substitution of traditional Pt-based catalysts at the cathode of Polymer Electrolyte Membrane Fuel Cells (PEMFCs). Focused on spectr....... A number of bimetallic alloys based on Pt and a rare earth, like the Pt-Y system or more recently proposed Pt-lanthanide phases, have been tested and characterized. Polycrystalline Pt5La and Pt5Ce exhibited more than a factor of 3 enhancement in specific activity relative to state......-Y nanoparticles are among the most active ORR catalysts ever reported, although they lose 37 % of this activity after stability test. Similar to the case of polycrystals, after immersion in the acidic electrolyte and testing the active phase consists of a Pt shell surrounding an alloyed core. Also in this case...

Apparatus and Method for Low-Temperature Training of Shape Memory Alloys

Science.gov (United States)

Swanger, A. M.; Fesmire, J. E.; Trigwell, S.; Gibson, T. L.; Williams, M. K.; Benafan, O.

2015-01-01

An apparatus and method for the low-temperature thermo-mechanical training of shape memory alloys (SMA) has been developed. The experimental SMA materials are being evaluated as prototypes for applicability in novel thermal management systems for future cryogenic applications. Alloys providing two-way actuation at cryogenic temperatures are the chief target. The mechanical training regimen was focused on the controlled movement of rectangular strips, with S-bend configurations, at temperatures as low as 30 K. The custom holding fixture included temperature sensors and a low heat-leak linear actuator with a magnetic coupling. The fixture was mounted to a Gifford-McMahon cryocooler providing up to 25 W of cooling power at 20 K and housed within a custom vacuum chamber. Operations included both training cycles and verification of shape memory movement. The system design and operation are discussed. Results of the training for select prototype alloys are presented.

Effect of rolling reduction on the development of rolling and recrystallization textures in Al-Mg alloys

Energy Technology Data Exchange (ETDEWEB)

Endou, S; Inagaki, H [Shonan Inst. of Tech., Fujisawashi (Japan)

2002-07-01

In order to investigate the effect of Mg content on the development of the rolling textures in Al pure Al, Al-3% Mg alloy and Al-5% Mg alloy were cold rolled by varying rolling reductions up to 97%. Their rolling textures were investigated by the orientation distribution function analysis. The extent of work hardening introduced by cold rolling was estimated by the hardness measurements. It was found that, at all rolling reductions, the main orientations of the rolling textures depended strongly on the Mg content. In pure Al, {l_brace}123{r_brace} left angle 634 right angle was always the main orientation, whereas {l_brace}112{r_brace} left angle 111 right angle was most strong in the Al-3%Mg alloy. In the Al-5% Mg alloy, the development of both {l_brace}123{r_brace} left angle 634 right angle and {l_brace}112{r_brace} left angle 111 right angle were strongly suppressed, whereas {l_brace}110{r_brace} left angle 112 right angle developed remarkably. In pure Al, most of the texture development occurred at the later half of work hardening, i.e. at rolling reductions above 70%. With increasing Mg content, rolling texture tended to develop already at lower rolling reductions. Dynamic recovery, which occurred at very high rolling reductions, suppressed the development of the rolling textures. All these results strongly suggested that the formation of dislocation cell structures and shear banding are origins of the formation of these rolling textures. On annealing these specimens at 450 C for 30 min, recrystallization textures developed only in specimens having strong rolling textures, i. e. in the specimens cold rolled more than 70%. {l_brace}100{r_brace} left angle 001 right angle developed only in pure Al and in the Al-3% Mg ally, in which {l_brace}123{r_brace} left angle 634 right angle and {l_brace}112{r_brace} left angle 111 right angle were strong in the rolling textures. Recrystallization textures of the Al-5% Mg alloy was wather random. Its main orientation, {l

Development of boronated aluminum alloy for basket of cask for nuclear spent fuel

International Nuclear Information System (INIS)

Sakaguchi, Y.; Saida, T.; Matsuoka, T.; Kuri, S.; Ohsono, K.; Hode, S.

2001-01-01

Since 1980's Mitsubishi Heavy Industries, Ltd. (MHI) has been contributing to develop metal cask technologies for utilities and competent authorities in Japan, and have established transport and storage cask design ''MSF series'' which realizes higher payload and reliability for long term storage. MSF series transport and storage cask uses new-developed boronated aluminum as basket material. This boronated aluminum has been developed to improve characteristics of material. To achieve this object, powder metallurgy method has been adopted for manufacturing boronated material. It is well known that this method provides excellent characteristics for the material and this boronated aluminum alloy has obtained excellent both mechanical and neutron absorbing characteristics. In addition, in order to maintain material properties for long-term use this boronated material is not strengthened by aging treatment. This paper summarizes an outline of the boronated aluminum alloy for basket assemblies by powder metallurgy. (author)

Development of Advanced High Strength Cast Alloys for Heavy Duty Engines

Energy Technology Data Exchange (ETDEWEB)

Barlow, James [Caterpillar Inc., Mossville, IL (United States)

2017-06-13

Gray iron has been the primary alloy for heavy duty diesel engine core castings for decades. During recent decades the limitations of gray iron have been reached in some applications, leading to the use of compacted graphite iron in engine blocks and heads. Caterpillar has had compacted graphite designs in continuous production since the late 1980’s. Due to the drive for higher power density, decreased emissions and increased fuel economy, cylinder pressures and temperatures continue to increase. Currently no viable replacement for today’s compacted graphite irons exist at an acceptable cost level. This project explored methods to develop the next generation of heavy duty diesel engine materials as well as demonstrated some results on new alloy designs although cost targets will likely not be met.

The development of a tensile-shear punch correlation for yield properties of model austenitic alloys

Energy Technology Data Exchange (ETDEWEB)

Hankin, G.L.; Faulkner, R.G. [Loughborough Univ. (United Kingdom); Hamilton, M.L.; Garner, F.A. [Pacific Northwest National Lab., Richland, WA (United States)

1997-08-01

The effective shear yield and maximum strengths of a set of neutron-irradiated, isotopically tailored austentic alloys were evaluated using the shear punch test. The dependence on composition and neutron dose showed the same trends as were observed in the corresponding miniature tensile specimen study conducted earlier. A single tensile-shear punch correlation was developed for the three alloys in which the maximum shear stress or Tresca criterion was successfully applied to predict the slope. The correlation will predict the tensile yield strength of the three different austenitic alloys tested to within {+-}53 MPa. The accuracy of the correlation improves with increasing material strength, to within {+-} MPa for predicting tensile yield strengths in the range of 400-800 MPa.

Recent advances in the development of aerospace materials

Science.gov (United States)

Zhang, Xuesong; Chen, Yongjun; Hu, Junling

2018-02-01

In recent years, much progress has been made on the development of aerospace materials for structural and engine applications. Alloys, such as Al-based alloys, Mg-based alloys, Ti-based alloys, and Ni-based alloys, are developed for aerospace industry with outstanding advantages. Composite materials, the innovative materials, are taking more and more important roles in aircrafts. However, recent aerospace materials still face some major challenges, such as insufficient mechanical properties, fretting wear, stress corrosion cracking, and corrosion. Consequently, extensive studies have been conducted to develop the next generation aerospace materials with superior mechanical performance and corrosion resistance to achieve improvements in both performance and life cycle cost. This review focuses on the following topics: (1) materials requirements in design of aircraft structures and engines, (2) recent advances in the development of aerospace materials, (3) challenges faced by recent aerospace materials, and (4) future trends in aerospace materials.

Ultrahigh temperature intermetallic alloys

Energy Technology Data Exchange (ETDEWEB)

Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

1997-12-01

A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

Development of a high specific stiffness mechanically milled FeAl intermetallic alloy

Energy Technology Data Exchange (ETDEWEB)

Baccino, R; San Filippo, D; Martel, P; Moret, F

1996-12-31

Powder metallurgy techniques such as gas atomization and mechanical milling have been used to develop a FeAl alloy with enhanced ductility and strength at both low and high temperature. The improvement method combines ductility increase by grain boundary strengthening, grain size reduction and oxide dispersion strengthening. The material has been characterized and tested in the form of extruded bars. Microstructure, order and texture of as-extruded and heat treated samples have been studied by TEM, X-ray diffraction and Moessbauer spectroscopy. Physical and mechanical properties of the material are compared to some conventional engineering alloys in order to discuss the conceivable applications in aeronautical and automotive industries. (authors). 22 refs., 4 figs., 2 tabs.

A sulfidation-resistant nickel-base alloy

International Nuclear Information System (INIS)

Lai, G.Y.

1989-01-01

For applications in mildly to moderately sulfidizing environments, stainless steels, Fe-Ni-Cr alloys (e.g., alloys 800 and 330), and more recently Fe-Ni-Cr-Co alloys (e.g., alloy 556) are frequently used for construction of process equipment. However, for many highly sulfidizing environments, few existing commercial alloys have adequate performance. Thus, a new nickel-based alloy containing 27 wt.% Co, 28 wt.% Cr, 4 wt.% Fe, 2.75 wt.% Si, 0.5 wt.% Mn and 0.05 wt.% C (Haynes alloy HR-160) was developed

Novel Zn-based alloys for biodegradable stent applications: Design, development and in vitro degradation.

Science.gov (United States)

Mostaed, E; Sikora-Jasinska, M; Mostaed, A; Loffredo, S; Demir, A G; Previtali, B; Mantovani, D; Beanland, R; Vedani, M

2016-07-01

The search for a degradable metal simultaneously showing mechanical properties equal or higher to that of stainless steel and uniform degradation is still an open challenge. Several magnesium-based alloys have been studied, but their degradation rate has proved to be too fast and rarely homogeneous. Fe-based alloys show appropriate mechanical properties but very low degradation rate. In the present work, four novel Zn-Mg and two Zn-Al binary alloys were investigated as potential biodegradable materials for stent applications. The alloys were developed by casting process and homogenized at 350°C for 48h followed by hot extrusion at 250°C. Tube extrusion was performed at 300°C to produce tubes with outer/inner diameter of 4/1.5mm as precursors for biodegradable stents. Corrosion tests were performed using Hanks׳ modified solution. Extruded alloys exhibited slightly superior corrosion resistance and slower degradation rate than those of their cast counterparts, but all had corrosion rates roughly half that of a standard purity Mg control. Hot extrusion of Zn-Mg alloys shifted the corrosion regime from localized pitting to more uniform erosion, mainly due to the refinement of second phase particles. Zn-0.5Mg is the most promising material for stent applications with a good combination of strength, ductility, strain hardening exponent and an appropriate rate of loss of mechanical integrity during degradation. An EBSD analysis in the vicinity of the laser cut Zn-0.5Mg tube found no grain coarsening or texture modification confirming that, after laser cutting, the grain size and texture orientation of the final stent remains unchanged. This work shows the potential for Zn alloys to be considered for stent applications. Copyright © 2016 Elsevier Ltd. All rights reserved.

Requirements for future developments from utility point of view

International Nuclear Information System (INIS)

Nordloef, S.; Besch, O.A.

1995-01-01

On the BWR side the development of fuel has continued and during the recent years many new designs have entered the market such as ABB Atom SVEA-96, Siemens Atrium, GE-12 etc. These new designs provide new possibilities to optimize the core design and also give better utilization of the uranium. The future development work should emphasize on less susceptibility to severe secondary damage and also higher resistance to debris failure. Another utility demand is to increase the thermal margins such as dryout and PCI performance in order to avoid any restrictions during load, follow up and start up conditions. For three decades the PWR fuel design and the selection of material led to a satisfying results in the overall operational behaviour, which resulted in higher utilization of the fuel and materials. At the beginning of the seventieth, the utilities started with burnups of 30 MWd/kg u . Nowadays, burnups of 42 MWd/kg u are reached and burnups of 50 MWd/kg u as transition burnups are designed. The increase of enrichment from 3.0 w/o U-235 to 4.0 w/o U-235, the change of guide thimble and spacer material from stainless steel or inconel to zircalloy alloys and the different fuel core loading strategy from out-in-in to in-in-out improved the use of fuel and reduced the number of fresh fuel assemblies for reloads. (orig./HP)

Tungsten wire--nickel base alloy composite development. Contractor report, 1 Jun 1974--29 Feb 1976

International Nuclear Information System (INIS)

Brentnall, W.D.; Moracz, D.J.

1976-03-01

Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed, and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W--Hf--C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/m 2 (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics

A study on the Development of Zr-Ti-Mn-V-Ni hydrogen Storage Alloy for Ni-MH Rechargeable Battery

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong Myung; Jung, Jae Han; Lee, Sang Min; Lee, Jae Young [Department of Meterial Science and Engineering, Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

1996-12-15

The Zr-based AB{sub 5} type Laves phase hydrogen storage alloys have some promising properties, long cycle life, high discharge capacity, as electrode materials in reversible metal hydride batteries. However, when these alloys are used as negative electrode for battery, there is a problem that their rate capabilities are worse than those of commercialized AB{sub 5} type hydrogen storage alloys. In this work, we tried to develop the Zr-based AB type Laves phase hydrogen storage alloys which have high capacity and, especially, high rate capability (author). 21 refs., 2 tabs., 13 figs.

Experimental Investigation of Ternary Alloys for Fusion Breeding Blankets

Energy Technology Data Exchange (ETDEWEB)

Choi, B. William [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Chiu, Ing L. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2015-10-26

Future fusion power plants based on the deuterium-tritium (DT) fuel cycle will be required to breed the T fuel via neutron reactions with lithium, which will be incorporated in a breeding blanket that surrounds the fusion source. Recent work by LLNL proposed the used of liquid Li as the breeder in an inertial fusion energy (IFE) power plant. Subsequently, an LDRD was initiated to develop alternatives ternary alloy liquid metal breeders that have reduced chemical reactivity with water and air compared to pure Li. Part of the work plan was to experimentally investigate the phase diagrams of ternary alloys. Of particular interest was measurement of the melt temperature, which must be low enough to be compatible with the temperature limits of the steel used in the construction of the chamber and heat transfer system.

Silicon Alloying On Aluminium Based Alloy Surface

International Nuclear Information System (INIS)

Suryanto

2002-01-01

Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

Borated aluminum alloy manufacturing technology

International Nuclear Information System (INIS)

Shimojo, Jun; Taniuchi, Hiroaki; Kajihara, Katsura; Aruga, Yasuhiro

2003-01-01

Borated aluminum alloy is used as the basket material of cask because of its light weight, thermal conductivity and superior neutron absorbing abilities. Kobe Steel has developed a unique manufacturing process for borated aluminum alloy using a vacuum induction melting method. In this process, aluminum alloy is melted and agitated at higher temperatures than common aluminum alloy fabrication methods. It is then cast into a mold in a vacuum atmosphere. The result is a high quality aluminum alloy which has a uniform boron distribution and no impurities. (author)

Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

Energy Technology Data Exchange (ETDEWEB)

ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

2000-03-27

A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, {alpha}{prime} precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9

The development of a tensile-shear punch correlation for yield properties of model austenitic alloys

International Nuclear Information System (INIS)

Hankin, G.L.; Faulkner, R.G.; Hamilton, M.L.; Garner, F.A.

1997-01-01

The effective shear yield and maximum strengths of a set of neutron-irradiated, isotopically tailored austentic alloys were evaluated using the shear punch test. The dependence on composition and neutron dose showed the same trends as were observed in the corresponding miniature tensile specimen study conducted earlier. A single tensile-shear punch correlation was developed for the three alloys in which the maximum shear stress or Tresca criterion was successfully applied to predict the slope. The correlation will predict the tensile yield strength of the three different austenitic alloys tested to within ±53 MPa. The accuracy of the correlation improves with increasing material strength, to within ± MPa for predicting tensile yield strengths in the range of 400-800 MPa

The development of octagon Zr-4 alloy tube for heating reactors

International Nuclear Information System (INIS)

Yang Fanglin; Yang Yingli; Wang Guangshen

1989-10-01

The asymmetrical octagon Zr-4 alloy tubes which are used for fuel assembly in the heating reactor have been developed. The thickness of tube wall is 1.5 mm and the length is 1725 mm. The long side of the octagon is 138.7 0.3 +0.2 mm, the short side is 93.1 ± 0.1 mm. To manufacture these tubes a stretch draw forming processing method is adopted. The process is divided into two phases. In the first phase, a short draw mould is used to stretch the Zr-4 alloy tube. In the second phase, a long draw mould, its length is equal to the end-produt length, is used to complete the final processing. The size accuracy and repeatability of this method are excellent and can fully meet the design requirements

High-Strength Low-Alloy (HSLA) Mg-Zn-Ca Alloys with Excellent Biodegradation Performance

Science.gov (United States)

Hofstetter, J.; Becker, M.; Martinelli, E.; Weinberg, A. M.; Mingler, B.; Kilian, H.; Pogatscher, S.; Uggowitzer, P. J.; Löffler, J. F.

2014-04-01

This article deals with the development of fine-grained high-strength low-alloy (HSLA) magnesium alloys intended for use as biodegradable implant material. The alloys contain solely low amounts of Zn and Ca as alloying elements. We illustrate the development path starting from the high-Zn-containing ZX50 (MgZn5Ca0.25) alloy with conventional purity, to an ultrahigh-purity ZX50 modification, and further to the ultrahigh-purity Zn-lean alloy ZX10 (MgZn1Ca0.3). It is shown that alloys with high Zn-content are prone to biocorrosion in various environments, most probably because of the presence of the intermetallic phase Mg6Zn3Ca2. A reduction of the Zn content results in (Mg,Zn)2Ca phase formation. This phase is less noble than the Mg-matrix and therefore, in contrast to Mg6Zn3Ca2, does not act as cathodic site. A fine-grained microstructure is achieved by the controlled formation of fine and homogeneously distributed (Mg,Zn)2Ca precipitates, which influence dynamic recrystallization and grain growth during hot forming. Such design scheme is comparable to that of HSLA steels, where low amounts of alloying elements are intended to produce a very fine dispersion of particles to increase the material's strength by refining the grain size. Consequently our new, ultrapure ZX10 alloy exhibits high strength (yield strength R p = 240 MPa, ultimate tensile strength R m = 255 MPa) and simultaneously high ductility (elongation to fracture A = 27%), as well as low mechanical anisotropy. Because of the anodic nature of the (Mg,Zn)2Ca particles used in the HSLA concept, the in vivo degradation in a rat femur implantation study is very slow and homogeneous without clinically observable hydrogen evolution, making the ZX10 alloy a promising material for biodegradable implants.

The irradiation induced microstructural development and the role of γ' on void formation in Ni-based alloys

International Nuclear Information System (INIS)

Kato, T.; Nakata, K.; Masaoka, I.; Takahashi, H.; Takeyama, T.; Ohnuki, S.; Osanai, H.

1984-01-01

The microstructural development for Inconel X-750, Ni-13 at% Al, and Ni-11.5 at% Si alloys during irradiation was investigated. These alloys were previously heat-treated at temperatures of 723-1073 K, and γ' precipitates were produced. Irradiation was performed in a high voltage electron microscope in the temperature range 627-823 K. In the case of solution-treated Inconel, interstitial dislocation loops were formed initially, while voids were nucleated after longer times. When the Inconel specimen containing a high number density of small γ' was irradiated, dislocation loops were formed in both the matrix and precipitate-matrix interface. The loops formed on the interface scarcely grew during irradiation. On the other hand, for the Ni-Al alloy fine γ' nucleated during irradiation, the large γ' precipitated by pre-aging, dissolved. A similar resolution process was also observed in Ni-Si alloy. Furthermore, in the Ni-Si alloy precipitates of γ' formed preferentially at interstitial dislocation loops and both specimen surfaces. (orig.)

Microstructural development from interdiffusion and reaction between U−Mo and AA6061 alloys annealed at 600° and 550 °C

Energy Technology Data Exchange (ETDEWEB)

Perez, E., E-mail: Emmanuel.Perez@inl.gov [Nuclear Fuels and Materials Division, Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Keiser, D.D., E-mail: dennis.keiser@inl.gov [Nuclear Fuels and Materials Division, Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Sohn, Y.H., E-mail: yongho.sohn@ucf.edu [Department of Materials Science and Engineering, University of Central Florida, 4000 Central Florida Blvd., Orlando, FL 32816 (United States)

2016-08-15

The U.S. Material Management and Minimization Reactor Conversion Program is developing low enrichment fuel systems encased in Al-alloy for use in research and test reactors. Monolithic fuel plates have local regions where the U−Mo fuel plate may come into contact with the Al-alloy 6061 (AA6061) cladding. This results in the development of interdiffusion zones with complex microstructures with multiple phases. In this study, the microstructural development of diffusion couples, U−7 wt%Mo, U−10 wt%Mo, and U−12 wt%Mo vs. AA6061, annealed at 600 °C for 24 h and at 550 °C for 1, 5, and 20 h, were analyzed by scanning electron microscopy with x-ray energy dispersive spectroscopy. The microstructural development and kinetics were compared to diffusion couples U−Mo vs. high purity Al and binary Al−Si alloys. The diffusion couples developed complex interaction regions where phase development was influenced by the alloying additions of the AA6061. - Highlights: • Diffusion couples of U−7Mo, U−10Mo, and U−12Mo vs. AA6061 were analyzed by SEM with XEDS. • The couples were annealed at 600 °C for 24 h and at 550 °C for 1, 5 and 20 h. • The interaction regions were more complex than those in diffusion couples of U−Mo vs. high purity Al and Al−Si alloys. • Analysis showed that the alloying additions of the AA6061 were present in the interaction regions. • Phase development was significantly influenced by the alloying additions of the AA6061.

ANALYSIS OF DECREASE MACHINABILITY POSSIBLE CAUSES FOR CLAIMED ALLOY

Directory of Open Access Journals (Sweden)

Nataša Náprstková

2016-09-01

Full Text Available The Faculty of Production Technology and Management is often asked by companies with a request to solve a specific technical task. One of these tasks was the analysis of aluminum alloy worsened machinability when the rods from this alloy exhibited against assumption significantly worse (longer chips during machining. The alloy was complaint and, of course, it created economic damage. Obviously, the company was interested in the causes of this alloy behavior change that could possibly generate future complaints procedures to defend itself better, or to avoid mistakes in the production of the material. At the faculty analysis that could contribute to identifying the cause of the worsened machinability were done.

Surface treatment of new type aluminum lithium alloy and fatigue crack behaviors of this alloy plate bonded with Ti–6Al–4V alloy strap

International Nuclear Information System (INIS)

Sun, Zhen-Qi; Huang, Ming-Hui; Hu, Guo-Huai

2012-01-01

Highlights: ► A new generation aluminum lithium alloy which special made for Chinese commercial plane was investigated. ► Pattern of aluminum lithium alloy and Ti alloy were shown after anodization. ► Crack propagation of samples bonded with different wide Ti straps were studied in this paper. -- Abstract: Samples consisting of new aluminum lithium alloy (Al–Li alloy) plate developed by the Aluminum Company of America and Ti–6Al–4V alloy (Ti alloy) plate were investigated. Plate of 400 mm × 140 mm × 2 mm with single edge notch was anodized in phosphoric solution and Ti alloy plate of 200 mm × 20 (40) mm × 2 mm was anodized in alkali solution. Patterns of two alloys were studied at original/anodized condition. And then, aluminum alloy and Ti alloy plates were assembled into a sample with FM 94 film adhesive. Fatigue crack behaviors of the sample were investigated under condition of nominal stress σ = 36 MPa and 54 MPa, stress ratio of 0.1. Testing results show that anodization treatment modifies alloys surface topography. Ti alloy bonding to Al–Li alloy plate effectively retards crack growth than that of Al–Li alloy plate. Fatigue life of sample bonded with Ti alloy strap improves about 62.5% than that of non-strap plate.

Semiempirical quantum model approach for hydrogen adsorption in ZrNi alloys

Energy Technology Data Exchange (ETDEWEB)

Chen, Bin-Hao, E-mail: binhao17@gmail.com [Department of Energy Application Engineering, Far East University, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan, ROC (China); Huang, Chien-Chung [Department of Hydrogen Energy and Fuel Cells, Green Energy and Eco-Technology Center, ITRI, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan, ROC (China); Yeh, Yen-Lian; Jang, Ming-Jyi [Department of Automation and Control Engineering, Far East University, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan, ROC (China)

2013-12-15

Highlights: •The hydrogen diffusion behavior in solid ZrNi alloy performs clearly by MD. •Shear and Young’s modulus agree with the experiment study very well. •Current model can apply to hydrogen-tech material development. -- Abstract: Hydrogen storage is an important topic because of its relevance to the future energy economy. Hydrogen diffusivity in materials plays an important role in hydrogen technology both for hydrogen separation and hydrogen storage. To clarify the mechanism of the rate-controlling step, diffusion mechanism of hydrogen in metallic materials is studied by molecular dynamics method. This study performs semi-empirical-quantum molecular dynamic simulations in order to clarify hydrogen atom diffusion behavior in ZrNi alloys materials. We investigate the mechanical properties change associated with temperature variation for ZrNi base alloys and also consider the influence of materials micro-structure change of hydrogen diffusion. Finally, current work presents a theoretically prediction of dynamical diffusion coefficient to compare diffusion kinetics of crystalline and amorphous structure.

Smart alloys for a future fusion power plant: First studies under stationary plasma load and in accidental conditions

Directory of Open Access Journals (Sweden)

A. Litnovsky

2017-08-01

Plasma exposure was followed by the oxidation of alloys at 1000°C accomplishing the first test of these new materials both in a plasma environment and under accidental conditions. Compared to pure tungsten, smart alloys featured the 3-fold suppression of oxidation. Plasma exposure did not affect the oxidation resistance of smart alloys. At the same time, the self-passivation of the protective layer did not occur, calling for further optimization of alloys.

Research and development of basic technologies for next generation industries, 'high-performance crystalline controlled alloys'. Evaluation on final research and development (first report); Jisedai sangyo kiban gijutsu kenkyu kaihatsu. Koseino kessho seigyo gokin (saishu kenkyu kaihatsu hyoka 1)

Energy Technology Data Exchange (ETDEWEB)

NONE

1989-05-01

The present research work has been performing research and development of the following alloys: (1) 'single crystalline alloy' , the entire alloy being composed of one crystal eliminating crystalline boundaries as an ultra heat resistant alloy with emphasis placed on improvement in particularly the creep properties, and 'particle dispersion strengthened alloy', in which ultrafine particles of oxides are dispersed uniformly; and (2) 'ultra heat resistant and tough alloy' targeted at high-temperature toughness by using Ni-group allowing ultra plasticity forging processing by micronizing crystal particles, as an ultra plastic and highly tough alloy having better processibility than conventional alloys, and 'light-weight highly tough alloy' aimed at achieving light weight and high toughness by using Ti-group. Achievements derived from the present research and development may be summarized as follows: in alloy development, alloys having performance of the world's highest level or equivalent have been developed; a manufacturing technology to make products with complex shapes has been established by using the alloy material manufacturing technology and the alloy materials developed therefrom, where prototype components of such shapes as turbine blades and turbine disks for jet engines were fabricated successfully; and the big fruit obtained was that a large number of technological experiences were acquired from this research and development. (NEDO)

Multi-layered silicides coating for vanadium alloys for generation IV reactors

International Nuclear Information System (INIS)

Mathieu, S.; Chaia, N.; Vilasi, M.; Le Flem, M.

2012-01-01

The halide-activated pack-cementation technique was employed to fabricate a diffusion coating that is resistant both to isothermal and to cyclic oxidation in air at 650 degrees C on the surface of the V-4Cr-4Ti vanadium alloy that is a potential core component of future nuclear systems. A thermodynamic assessment determined the deposit conditions in terms of master alloy, activator, filler and temperature. The partial pressures of the main gaseous species (SiCl 4 , SiCl 2 and VCl 2 ) in the pack were calculated with the master alloy Si and the mixture VSi 2 + Si. The VSi 2 + Si master alloy was used to limit vanadium loss from the surface. The obtained coating consisted of multi-layered V x Si y silicides with an outer layer of VSi 2 . This silicide developed a protective layer of silica at 650 degrees C in air and was not susceptible to the pest phenomenon, unlike other refractory silicides (MoSi 2 , NbSi 2 ). We suggest that VSi 2 exhibits no risk of rapid degradation in the gas fast reactor (GFR) conditions. (authors)

Development of biodegradable Zn-1X binary alloys with nutrient alloying elements Mg, Ca and Sr

Science.gov (United States)

Li, H. F.; Xie, X. H.; Zheng, Y. F.; Cong, Y.; Zhou, F. Y.; Qiu, K. J.; Wang, X.; Chen, S. H.; Huang, L.; Tian, L.; Qin, L.

2015-01-01

Biodegradable metals have attracted considerable attentions in recent years. Besides the early launched biodegradable Mg and Fe metals, Zn, an essential element with osteogenic potential of human body, is regarded and studied as a new kind of potential biodegradable metal quite recently. Unfortunately, pure Zn is soft, brittle and has low mechanical strength in the practice, which needs further improvement in order to meet the clinical requirements. On the other hand, the widely used industrial Zn-based alloys usually contain biotoxic elements (for instance, ZA series contain toxic Al elements up to 40 wt.%), which subsequently bring up biosafety concerns. In the present work, novel Zn-1X binary alloys, with the addition of nutrition elements Mg, Ca and Sr were designed (cast, rolled and extruded Zn-1Mg, Zn-1Ca and Zn-1Sr). Their microstructure and mechanical property, degradation and in vitro and in vivo biocompatibility were studied systematically. The results demonstrated that the Zn-1X (Mg, Ca and Sr) alloys have profoundly modified the mechanical properties and biocompatibility of pure Zn. Zn-1X (Mg, Ca and Sr) alloys showed great potential for use in a new generation of biodegradable implants, opening up a new avenue in the area of biodegradable metals. PMID:26023878

Development of biodegradable Zn-1X binary alloys with nutrient alloying elements Mg, Ca and Sr.

Science.gov (United States)

Li, H F; Xie, X H; Zheng, Y F; Cong, Y; Zhou, F Y; Qiu, K J; Wang, X; Chen, S H; Huang, L; Tian, L; Qin, L

2015-05-29

Biodegradable metals have attracted considerable attentions in recent years. Besides the early launched biodegradable Mg and Fe metals, Zn, an essential element with osteogenic potential of human body, is regarded and studied as a new kind of potential biodegradable metal quite recently. Unfortunately, pure Zn is soft, brittle and has low mechanical strength in the practice, which needs further improvement in order to meet the clinical requirements. On the other hand, the widely used industrial Zn-based alloys usually contain biotoxic elements (for instance, ZA series contain toxic Al elements up to 40 wt.%), which subsequently bring up biosafety concerns. In the present work, novel Zn-1X binary alloys, with the addition of nutrition elements Mg, Ca and Sr were designed (cast, rolled and extruded Zn-1Mg, Zn-1Ca and Zn-1Sr). Their microstructure and mechanical property, degradation and in vitro and in vivo biocompatibility were studied systematically. The results demonstrated that the Zn-1X (Mg, Ca and Sr) alloys have profoundly modified the mechanical properties and biocompatibility of pure Zn. Zn-1X (Mg, Ca and Sr) alloys showed great potential for use in a new generation of biodegradable implants, opening up a new avenue in the area of biodegradable metals.

Studies on yttrium-containing smart alloys

Energy Technology Data Exchange (ETDEWEB)

Klein, Felix; Wegener, Tobias; Litnovsky, Andrey; Rasinski, Marcin; Linsmeier, Christian [Forschungszentrum Juelich GmbH, Institut fuer Energie- und Klimaforschung - Plasmaphysik (Germany); Mayer, Joachim [Ernst Ruska-Centrum, 52425 Juelich (Germany)

2016-07-01

Tungsten is the main candidate as plasma-facing armour material for future fusion reactors, like DEMO. Advantages of tungsten include high melting point, high thermal conductivity, low tritium retention, and low erosion yield. A problem is oxide volatilisation under accidental conditions where the temperature of the first wall can reach 1200 K to 1450 K and air ingress occurs. Therefore smart tungsten alloys are developed. Smart alloys are supposed to preserve properties of tungsten during plasma operation coupled with suppressed tungsten oxide formation in case of an accident. Lab-scale tungsten-chromium-yttrium (W-Cr-Y) samples prepared by magnetron sputtering are used as model system. The mechanisms of oxidation and its dynamics are studied using a thermogravimetric system, focussed ion beam, and electron microscopy. A composition scan was conducted: The new material composition featuring W, ∝ 12 wt.% Cr, ∝ 0.3 wt.% Y showed strongest suppression of oxidation, no pores, and least internal oxidation. At 1273 K in argon-oxygen atmosphere an oxidation rate of 3 . 10{sup -6} mg{sup 2}cm{sup -4}s{sup -1} was measured. At 1473 K ternary W-Cr-Y alloys suppressed evaporation up to 20 min while for W-Cr evaporation was already evident after 5 min. Comparison of passivation in dry and humid atmosphere, at temperatures of 1073 K to 1473 K is performed.

The development of additive manufacturing technique for nickel-base alloys: A review

Science.gov (United States)

Zadi-Maad, Ahmad; Basuki, Arif

2018-04-01

Nickel-base alloys are an attractive alloy due to its excellent mechanical properties, a high resistance to creep deformation, corrosion, and oxidation. However, it is a hard task to control performance when casting or forging for this material. In recent years, additive manufacturing (AM) process has been implemented to replace the conventional directional solidification process for the production of nickel-base alloys. Due to its potentially lower cost and flexibility manufacturing process, AM is considered as a substitute technique for the existing. This paper provides a comprehensive review of the previous work related to the AM techniques for Ni-base alloys while highlighting current challenges and methods to solving them. The properties of conventionally manufactured Ni-base alloys are also compared with the AM fabricated alloys. The mechanical properties obtained from tension, hardness and fatigue test are included, along with discussions of the effect of post-treatment process. Recommendations for further work are also provided.

Development of advanced nuclear materials - Fabrication of Zr-Nb alloy used in PHWRs

Energy Technology Data Exchange (ETDEWEB)

Lee, Kang In; Kim, Won Baek; Lee, Chul Kyung; Choi, Kuk Sun; Kang, Dae Kyu; Seo, Chang Ryul [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1995-07-01

The following conclusions can be made from the second year research: 1. Easy control for alloying elements can be made for the following adding metals like Nb, V, Sn, Mo, Fe due to low vapor pressure. In case of Cr and Te= known to have high vapor pressure, they are controlled by adding master alloy(Zr-Cr) or quite excess of aimed composition. However, Bi was found to be very difficult to charging the certain amount into the melt. 2. Oxygen content can be adjusted by adding the Zr-10%O master alloy considering the inherent amount of oxygen in sponge zirconium. 3. The charging rod of 38 mm in diameter, 96 mm in length was made by a series of button melting, casting and vacuum welding, from this, Zr-2.5Nb ingot of 50 mm in diameter and 550 mm in length was fabricated by EB drip melting process. 4. The amount of Nb can be successfully adjusted at 2.8% with charging 15% excess. Nb as adding element is easily controlled due to high-melting -point metal and its low vapor pressure. 5. Oxygen content is not varied during remelting, casting, and drip melting, only slight change was observed in button melting stage due to uptake the desorbed gases during the melting operation. Nuclear materials in domestic nuclear power plants depend on import and this amount reaches 100 million dollars per year. The increase in demand for the development of new zirconium based alloys are expecting. All the results involving this research can be applied for the melting of reactive metals, vacuum refining and alloy design. 13 refs., 6 tabs., 10 figs., 10 ills. (author)

Development of GaInNAsSb alloys: Growth, band structure, optical properties and applications

International Nuclear Information System (INIS)

Harris, James S. Jr.; Kudrawiec, R.; Yuen, H.B.; Bank, S.R.; Bae, H.P.; Wistey, M.A.; Jackrel, D.; Pickett, E.R.; Sarmiento, T.; Goddard, L.L.; Lordi, V.; Gugov, T.

2007-01-01

In the past few years, GaInNAsSb has been found to be a potentially superior material to both GaInNAs and InGaAsP for communications wavelength laser applications. It has been observed that due to the surfactant role of antimony during epitaxy, higher quality material can be grown over the entire 1.2-1.6 μm range on GaAs substrates. In addition, it has been discovered that antimony in GaInNAsSb also works as a constituent that significantly modifies the valence band. These findings motivated a systematic study of GaInNAsSb alloys with widely varying compositions. Our recent progress in growth and materials development of GaInNAsSb alloys and our fabrication of 1.5-1.6 μm lasers are discussed in this paper. We review our recent studies of the conduction band offset in (Ga,In) (N,As,Sb)/GaAs quantum wells and discuss the growth challenges of GaInNAsSb alloys. Finally, we report record setting long wavelength edge emitting lasers and the first monolithic VCSELs operating at 1.5 μm based on GaInNAsSb QWs grown on GaAs. Successful development of GaInNAsSb alloys for lasers has led to a much broader range of potential applications for this material including: solar cells, electroabsorption modulators, saturable absorbers and far infrared optoelectronic devices and these are also briefly discussed in this paper. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

Development of GaInNAsSb alloys: Growth, band structure, optical properties and applications

Energy Technology Data Exchange (ETDEWEB)

Harris, James S. Jr.; Kudrawiec, R.; Yuen, H.B.; Bank, S.R.; Bae, H.P.; Wistey, M.A.; Jackrel, D.; Pickett, E.R.; Sarmiento, T.; Goddard, L.L.; Lordi, V.; Gugov, T. [Solid State and Photonics Laboratory, Stanford University, CIS-X 328, Via Ortega, Stanford, California 94305-4075 (United States)

2007-08-15

In the past few years, GaInNAsSb has been found to be a potentially superior material to both GaInNAs and InGaAsP for communications wavelength laser applications. It has been observed that due to the surfactant role of antimony during epitaxy, higher quality material can be grown over the entire 1.2-1.6 {mu}m range on GaAs substrates. In addition, it has been discovered that antimony in GaInNAsSb also works as a constituent that significantly modifies the valence band. These findings motivated a systematic study of GaInNAsSb alloys with widely varying compositions. Our recent progress in growth and materials development of GaInNAsSb alloys and our fabrication of 1.5-1.6 {mu}m lasers are discussed in this paper. We review our recent studies of the conduction band offset in (Ga,In) (N,As,Sb)/GaAs quantum wells and discuss the growth challenges of GaInNAsSb alloys. Finally, we report record setting long wavelength edge emitting lasers and the first monolithic VCSELs operating at 1.5 {mu}m based on GaInNAsSb QWs grown on GaAs. Successful development of GaInNAsSb alloys for lasers has led to a much broader range of potential applications for this material including: solar cells, electroabsorption modulators, saturable absorbers and far infrared optoelectronic devices and these are also briefly discussed in this paper. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

Energy Technology Data Exchange (ETDEWEB)

Liu, C.T.; George, E.P.

1996-12-31

This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

Formation and characterization of Al–Ti–Nb alloys by electron-beam surface alloying

Energy Technology Data Exchange (ETDEWEB)

Valkov, S., E-mail: stsvalkov@gmail.com [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Petrov, P. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Lazarova, R. [Institute of Metal Science, Equipment and Technologies with Hydro and Aerodynamics Center, Bulgarian Academy of Science, 67 Shipchenski Prohod blvd., 1574 Sofia (Bulgaria); Bezdushnyi, R. [Department of Solid State Physics and Microelectronics, Faculty of Physics, Sofia University “St. Kliment Ohridsky”, 1164 Sofia (Bulgaria); Dechev, D. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria)

2016-12-15

Highlights: • Al–Ti–Nb surface alloys have been successfully obtained by electron-beam surface alloying technology. • The alloys consist of (Ti,Nb)Al{sub 3} fractions, distributed in the biphasic structure of (Ti,Nb)Al{sub 3} particles dispersed in α-Al. • The alloying speed does not affect the lattice parameters of (Ti,Nb)Al{sub 3} and, does not form additional stresses, strains etc. • It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. • The measured hardness of (Ti,Nb)Al{sub 3} compound reaches 775 HV[kg/cm{sup 2}] which is much greater than the values of NbAl{sub 3}. - Abstract: The combination of attractive mechanical properties, light weight and resistance to corrosion makes Ti-Al based alloys applicable in many industrial branches, like aircraft and automotive industries etc. It is known that the incorporation of Nb improves the high temperature performance and mechanical properties. In the present study on Al substrate Ti and Nb layers were deposited by DC (Direct Current) magnetron sputtering, followed by electron-beam alloying with scanning electron beam. It was chosen two speeds of the specimen motion during the alloying process: V{sub 1} = 0.5 cm/s and V{sub 2} = 1 cm/s. The alloying process was realized in circular sweep mode in order to maintain the melt pool further. The obtained results demonstrate a formation of (Ti,Nb)Al{sub 3} fractions randomly distributed in biphasic structure of intermetallic (Ti,Nb)Al{sub 3} particles, dispersed in α-Al solid solution. The evaluated (Ti,Nb)Al{sub 3} lattice parameters are independent of the speed of the specimen motion and therefore the alloying speed does not affect the lattice parameters and thus, does not form additional residual stresses, strains etc. It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. The metallographic analyses demonstrate a

INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

Directory of Open Access Journals (Sweden)

Berat Barıs BULDUM

2013-01-01

Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

Finite element modelling of aluminum alloy 2024-T3 under transverse impact loading

Science.gov (United States)

Abdullah, Ahmad Sufian; Kuntjoro, Wahyu; Yamin, A. F. M.

2017-12-01

Fiber metal laminate named GLARE is a new aerospace material which has great potential to be widely used in future lightweight aircraft. It consists of aluminum alloy 2024-T3 and glass-fiber reinforced laminate. In order to produce reliable finite element model of impact response or crashworthiness of structure made of GLARE, one can initially model and validate the finite element model of the impact response of its constituents separately. The objective of this study was to develop a reliable finite element model of aluminum alloy 2024-T3 under low velocity transverse impact loading using commercial software ABAQUS. Johnson-Cook plasticity and damage models were used to predict the alloy's material properties and impact behavior. The results of the finite element analysis were compared to the experiment that has similar material and impact conditions. Results showed good correlations in terms of impact forces, deformation and failure progressions which concluded that the finite element model of 2024-T3 aluminum alloy under low velocity transverse impact condition using Johnson-Cook plastic and damage models was reliable.

Development of new zirconium based alloys for burn-up extension of light water reactor fuels, (1)

International Nuclear Information System (INIS)

Isobe, Takeshi; Matsuo, Yutaka

1992-01-01

Steam corrosion tests and tensile were conducted to investigate the effects of alloying elements such as Sn, Nb, Fe, Cr, Mo and V, and the mechanical properties of Nb-containing Zr-base alloys. The corrosion resistance of Zr-base alloys in comparison to Zr'y-4 was significantly improved by the reduction of the Sn content by 0.5 wt% and by a small addition of Nb (about 0.05 to 0.2 wt%). However, the decrease in solute Sn atoms degraded mechanical properties. The increase of the total content of Fe and Cr from 0.3 to 0.7 wt% improved the mechanical properties without affecting the corrosion resistance. The decrease of the Fe/Cr ratio from 6.0 to 0.5 increased the corrosion resistance. Small addition of Mo and/or V resulted in a further improvement of mechanical properties. Based on these experiments, three Nb-containing Zr-base alloys with equivalent mechanical properties and superior corrosion resistance to Zr'y-4 were developed. (author)

Development of new positive-grid alloy and its application to long-life batteries for automotive industry

Science.gov (United States)

Furukawa, Jun; Nehyo, Y.; Shiga, S.

Positive-grid corrosion and its resulting creep or growth is one of the major causes of the failure of automotive lead-acid batteries. The importance of grid corrosion and growth is increasing given the tendency for rising temperatures in the engine compartments of modern vehicles. In order to cope with this situation, a new lead alloy has been developed for positive-grids by utilizing an optimized combination of lead-calcium-tin and barium. In addition to enhanced mechanical strength at high temperature, the corrosion-resistance of the grid is improved by as much as two-fold so that the high temperature durability of batteries using such grids has been demonstrated in both hot SAE J240 tests and in field trials in Japan and Thailand. A further advantage of the alloy is its recycleability compared with alloys containing silver. The new alloy gives superior performance in both 12-V flooded and 36-V valve-regulated lead-acid (VRLA) batteries.

Imparting passivity to vapor deposited magnesium alloys

Science.gov (United States)

Wolfe, Ryan C.

Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

Energy Technology Data Exchange (ETDEWEB)

Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-06-03

The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

Development of a Ballistic Specification for Magnesium Alloy AZ31B

National Research Council Canada - National Science Library

Jones, Tyrone L; DeLorme, Richard D

2008-01-01

.... The magnesium alloy plates were parametrically compared with the minimum performance requirements of aluminum alloy 5083-H131 temper rolled plate using various armor-piercing and fragment-simulating projectiles (FSPs...

The Synthesis and Characterization of W- 1wt.% TiC Alloy Using a Chemical Method

Energy Technology Data Exchange (ETDEWEB)

Kim, Taehee; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

2016-10-15

The tungsten and its alloys have been used in many applications due to their excellent mechanical and thermal properties such as high melting point, high thermal conductivity, high strength at elevated temperatures, low sputtering yield in radiation environment and low tritium inventory. Moreover, many researchers consider tungsten alloys as the most promising candidate for plasma facing components for future nuclear fusion reactors. Three samples of W – 1.0 wt.% TiC composites with the different fabrication methods were successfully developed. The combined method of the wet chemical method and 3D mixing showed small amount of agglomeration of TiC particles, however, the TiC particle sizes were smaller than 3DM1 sample. Since the WCM1 showed the better mechanical property, microhardness, the main future plan is to achieve the same or improved mechanical property of W3D1.

Development of alloy-film coated dispenser cathode for terahertz vacuum electron devices application

International Nuclear Information System (INIS)

Barik, R.K.; Bera, A.; Raju, R.S.; Tanwar, A.K.; Baek, I.K.; Min, S.H.; Kwon, O.J.; Sattorov, M.A.; Lee, K.W.; Park, G.-S.

2013-01-01

High power terahertz vacuum electron devices demand high current density and uniform emission dispenser cathode. It was found that the coating of noble metals e.g., Os, Ir, and Re on the surface of tungsten dispenser cathodes enhances the emission capabilities and uniformity. Hence metal coated cathode might be the best candidate for terahertz devices applications. In this study, ternary-alloy-film cathode (2Os:2Re:1 W) and Os coated cathode have been developed and the results are presented. The cathodes made out of this alloy coating showed 1.5 times higher emission and 0.02 eV emission uniformity as compared to those of simply Os coated cathodes which can be used in terahertz devices application.

Development of alloy-film coated dispenser cathode for terahertz vacuum electron devices application

Energy Technology Data Exchange (ETDEWEB)

Barik, R. K.; Bera, A. [School of Electrical Engineering and Computer Science, Seoul National University, Seoul (Korea, Republic of); Raju, R. S. [Central Electronics Engineering Research Institute (CEERI), Rajasthan (India); Tanwar, A. K.; Baek, I. K.; Min, S. H.; Kwon, O. J.; Sattorov, M. A. [Department of Physics and Astronomy, Center for THz-Bio Application Systems, and Seoul-Teracom Inc., Seoul National University, Seoul (Korea, Republic of); Lee, K. W. [LIG Nex1, Seoul (Korea, Republic of); Park, G.-S., E-mail: gunsik@snu.ac.kr [School of Electrical Engineering and Computer Science, Seoul National University, Seoul (Korea, Republic of); Department of Physics and Astronomy, Center for THz-Bio Application Systems, and Seoul-Teracom Inc., Seoul National University, Seoul (Korea, Republic of); Advanced Institute of Convergence Technology, Suwon-si, Gyeonggi-do (Korea, Republic of)

2013-07-01

High power terahertz vacuum electron devices demand high current density and uniform emission dispenser cathode. It was found that the coating of noble metals e.g., Os, Ir, and Re on the surface of tungsten dispenser cathodes enhances the emission capabilities and uniformity. Hence metal coated cathode might be the best candidate for terahertz devices applications. In this study, ternary-alloy-film cathode (2Os:2Re:1 W) and Os coated cathode have been developed and the results are presented. The cathodes made out of this alloy coating showed 1.5 times higher emission and 0.02 eV emission uniformity as compared to those of simply Os coated cathodes which can be used in terahertz devices application.

Development of Barrier Layers for the Protection of Candidate Alloys in the VHTR

Energy Technology Data Exchange (ETDEWEB)

Levi, Carlos G. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Jones, J. Wayne [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Pollock, Tresa M. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Was, Gary S. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States)

2015-01-22

The objective of this project was to develop concepts for barrier layers that enable leading candi- date Ni alloys to meet the longer term operating temperature and durability requirements of the VHTR. The concepts were based on alpha alumina as a primary surface barrier, underlay by one or more chemically distinct alloy layers that would promote and sustain the formation of the pro- tective scale. The surface layers must possess stable microstructures that provide resistance to oxidation, de-carburization and/or carburization, as well as durability against relevant forms of thermo-mechanical cycling. The system must also have a self-healing ability to allow endurance for long exposure times at temperatures up to 1000°C.

Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-18

FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO₂ or ZrO₂. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

The irradiation-induced microstructural development and the role of γ' on void formation in Ni-based alloys

Science.gov (United States)

Kato, Takahiko; Nakata, Kiyotomo; Masaoka, Isao; Takahashi, Heishichiro; Takeyama, Taro; Ohnuki, Soumei; Osanai, Hisashi

1984-05-01

The microstructural development for Inconel X-750, N1-13 at%A1, and Ni-11.5 at%Si alloys during irradiation was investigated. These alloys were previously heat-treated at temperatures of 723-1073 K, and γ' precipitates were produced. Irradiation was performed in a high voltage electron microscope (1000 kV) in the temperature range 673-823 K. In the case of solution-treated Inconel, interstitial dislocation loops were formed initially, while voids were nucleated after longer times. When the Inconel specimen containing a high number density of small γ' was irradiated, dislocation loops were formed in both the matrix and precipitate-matrix interface. The loops formed on the interface scarcely grew during irradiation. On the other hand, for the Ni-Al alloy fine γ' nucleated during irradiation, the large γ' precipitated by pre-aging, dissolved. A similar resolution process was also observed in Ni-Si alloy. Furthermore, in the Ni-Si alloy precipitates of γ' formed preferentially at interstitial dislocation loops and both specimen surfaces.

Metal-ceramic alloys in dentistry: a review.

Science.gov (United States)

Roberts, Howard W; Berzins, David W; Moore, B Keith; Charlton, David G

2009-02-01

The purpose of this article is to review basic information about the alloys used for fabricating metal-ceramic restorations in dentistry. Their compositions, properties, advantages, and disadvantages are presented and compared. In addition to reviewing traditional noble-metal and base-metal metal-ceramic alloys, titanium and gold composite alloys are also discussed. A broad search of the published literature was performed using Medline to identify pertinent current articles on metal-ceramic alloys as well as articles providing a historical background about the development of these alloys. Textbooks, the internet, and manufacturers' literature were also used to supplement this information. The review discusses traditional as well as more recently-developed alloys and technologies used in dentistry for fabricating metal-ceramic restorations. Clear advantages and disadvantages for these alloy types are provided and discussed as well as the role that compositional variations have on the alloys' performance. This information should enable clinicians and technicians to easily identify the important physical properties of each type and their primary clinical indications. A number of alloys and metals are available for metal-ceramic use in dentistry. Each has its advantages and disadvantages, primarily based on its specific composition. Continuing research and development are resulting in the production of new technologies and products, giving clinicians even more choices in designing and fabricating metal-ceramic restorations.

Development and Validation of Capabilities to Measure Thermal Properties of Layered Monolithic U-Mo Alloy Plate-Type Fuel

Science.gov (United States)

Burkes, Douglas E.; Casella, Andrew M.; Buck, Edgar C.; Casella, Amanda J.; Edwards, Matthew K.; MacFarlan, Paul J.; Pool, Karl N.; Smith, Frances N.; Steen, Franciska H.

2014-07-01

The uranium-molybdenum (U-Mo) alloy in a monolithic form has been proposed as one fuel design capable of converting some of the world's highest power research reactors from the use of high enriched uranium to low enriched uranium. One aspect of the fuel development and qualification process is to demonstrate appropriate understanding of the thermal-conductivity behavior of the fuel system as a function of temperature and expected irradiation conditions. The purpose of this paper is to verify functionality of equipment installed in hot cells for eventual measurements on irradiated uranium-molybdenum (U-Mo) monolithic fuel specimens, refine procedures to operate the equipment, and validate models to extract the desired thermal properties. The results presented here demonstrate the adequacy of the equipment, procedures, and models that have been developed for this purpose based on measurements conducted on surrogate depleted uranium-molybdenum (DU-Mo) alloy samples containing a Zr diffusion barrier and clad in aluminum alloy 6061 (AA6061). The results are in excellent agreement with thermal property data reported in the literature for similar U-Mo alloys as a function of temperature.

Development and properties of Ti–In binary alloys as dental biomaterials

International Nuclear Information System (INIS)

Wang, Q.Y.; Wang, Y.B.; Lin, J.P.; Zheng, Y.F.

2013-01-01

The objective of this study is to investigate the effect of alloying element indium on the microstructure, mechanical properties, corrosion behavior and in vitro cytotoxicity of Ti–In binary alloys, with the addition of 1, 5, 10 and 15 at.% indium. The phase constitution was studied by optical microscopic observation and X-ray diffraction measurements. The mechanical properties were characterized by tension and microhardness tests. Potentiodynamic polarization measurements were employed to investigate the corrosion behavior in artificial saliva solutions with and without fluoride. In vitro cytotoxicity was conducted by using L929 and NIH 3T3 mouse fibroblast cell lines, with commercially pure Ti (CP–Ti, ASTM grade 2) as negative control. All of the binary Ti–In alloys investigated in this work were found to have higher strength and microhardness than CP–Ti. Electrochemical results showed that Ti–In alloys exhibited the same order of magnitude of passivation current densities with CP–Ti in artificial saliva solutions. With the presence of NaF, Ti–10In and Ti–15In showed transpassive behavior and lower current densities at high potentials. All experimental Ti–In alloys showed good cytocompatibility, at the same level as CP–Ti. The addition of indium to titanium was effective on increasing the strength and microhardness, without impairing its good corrosion resistance and cytocompatibility. - Highlights: ► The addition of In into Ti can increase the mechanical property. ► Ti-In alloys exhibited similar passivation behavior with CP-Ti. ► Ti-In alloys had good cytocompatibility comparable with CP-Ti. ► Ti-10In and Ti-15In showed transpassive baheviour with the addition of NaF

Friction Stir Welding of three dissimilar aluminium alloy used in aeronautics industry

Science.gov (United States)

Boşneag, A.; Constantin, M. A.; Niţu, E.; Iordache, M.

2017-10-01

Friction Stir Welding (FSW) is an innovative solid-state joining process. This process was, in first time, develop to join the similar aluminum plates but now the technology can be used to weld a large area of materials similar or dissimilar. Taking these into account FSW process, for dissimilar materials are increasingly required, more than traditional arc welding, in industrial environment. More than that FSW is used in aeronautics industry because of very good result and very good weldability between aluminum alloy used at building of airplanes, where the body of airplane are 20% aluminum alloy and this percent can be increaser in future. In this paper is presented an experimental study which includes welding three dissimilar aluminum alloy, with different properties, used in aeronautics industry, this materials are: AA 2024, AA6061 and AA7075. After welding with different parameters, the welding join and welding process will be analyzed considering process temperature, process vertical force, and roughnessof welding seams, visual aspect and microhardness.

Development of a Knowledge Base of Ti-Alloys From First-Principles and Thermodynamic Modeling

Science.gov (United States)

Marker, Cassie

An aging population with an active lifestyle requires the development of better load-bearing implants, which have high levels of biocompatibility and a low elastic modulus. Titanium alloys, in the body centered cubic phase, are great implant candidates, due to their mechanical properties and biocompatibility. The present work aims at investigating the thermodynamic and elastic properties of bcc Tialloys, using the integrated first-principles based on Density Functional Theory (DFT) and the CALculation of PHAse Diagrams (CALPHAD) method. The use of integrated first-principles calculations based on DFT and CALPHAD modeling has greatly reduced the need for trial and error metallurgy, which is ineffective and costly. The phase stability of Ti-alloys has been shown to greatly affect their elastic properties. Traditionally, CALPHAD modeling has been used to predict the equilibrium phase formation, but in the case of Ti-alloys, predicting the formation of two metastable phases o and alpha" is of great importance as these phases also drastically effect the elastic properties. To build a knowledge base of Ti-alloys, for biomedical load-bearing implants, the Ti-Mo-Nb-Sn-Ta-Zr system was studied because of the biocompatibility and the bcc stabilizing effects of some of the elements. With the focus on bcc Ti-rich alloys, a database of thermodynamic descriptions of each phase for the pure elements, binary and Ti-rich ternary alloys was developed in the present work. Previous thermodynamic descriptions for the pure elements were adopted from the widely used SGTE database for global compatibility. The previous binary and ternary models from the literature were evaluated for accuracy and new thermodynamic descriptions were developed when necessary. The models were evaluated using available experimental data, as well as the enthalpy of formation of the bcc phase obtained from first-principles calculations based on DFT. The thermodynamic descriptions were combined into a database

Development and application of high-precision laser welding technology for manufacturing Ti alloy frames of glasses

International Nuclear Information System (INIS)

Kim, S. S.; Yang, M. S.; Kim, W. K.; Lee, D. Y.; Kim, J. M.; Leem, B. C.; Shin, J. S.; Lee, D. H.

1999-12-01

The research and development efforts of the high precision laser welding technology for manufacturing titanium alloy frames of glasses. For this purpose, laser welding device with the high beam quality is designed and fabricated, which consists of a optical fiber transmission part, a welding monitoring part and a welding controller. The welding nozzle and holding fixtures for manufacturing titanium and shape memory alloy frames of glasses. Titanium and shape memory alloy frames of glasses to be developed were experimentally manufactured by utilizing the laser welding using the optical fiber of GI 400 μm. As a result, the seam welding with the bead width of 0.3 mm or less and the weld penetration of 0.3-0.4mm could be accomplished. The fundamental technology was established through design of welding jigs with a variety of configurations and adequate welding conditions. Also, for the purpose to enable the companies participating in this project to commercialize the developed technology acceleratedly, a training program for the engineers belonging to such companies was conducted along with the technology transfer through joint experiments with the engineers. (author)

Development of aluminum (Al5083)-clad ternary Ag-In-Cd alloy for JSNS decoupled moderator

International Nuclear Information System (INIS)

Teshigawara, M.; Harada, M.; Saito, S.; Oikawa, K.; Maekawa, F.; Futakawa, M.; Kikuchi, K.; Kato, T.; Ikeda, Y.; Naoe, T.; Koyama, T.; Ooi, T.; Zherebtsov, S.; Kawai, M.; Kurishita, H.; Konashi, K.

2006-01-01

To develop Ag (silver)-In (indium)-Cd (cadmium) alloy decoupler, a method is needed to bond the decoupler between Al alloy (Al5083) and the ternary Ag-In-Cd alloy. We found that a better HIP condition was temperature, pressure and holding time at 803 K, 100 MPa and 10 min. for small test pieces (φ22 mm in dia. x 6 mm in height). Hardened layer due to the formation of AlAg 2 was found in the bonding layer, however, the rupture strength of the bonding layer is more than 30 MPa, the calculated design stress. Bonding tests of a large size piece (200 x 200 x 30 mm 3 ), which simulated the real scale, were also performed according to the results of small size tests. The result also gave good bonding and enough required-mechanical-strength

Development of Ti-12Mo-3Nb alloy for biomedical application; Desenvolvimento da liga Ti-12Mo-3Nb para aplicacao biomedica

Energy Technology Data Exchange (ETDEWEB)

Panaino, J.V.P.; Gabriel, S.B., E-mail: josevicentepanaino@hotmail.co [Centro Universidade de Volta Redonda (UNIFOA), RJ (Brazil); Mei, P. [Universidade Estadual de Campinas (DEMa/UNICAMP), SP (Brazil). Dept. de Materiais; Brum, M.V. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Programa de Engenharia Metalurgica e de Materiais; Nunes, C.A. [Universidade de Sao Paulo (EEL/USP), Lorena, SP (Brazil). Escola de Engenharia

2010-07-01

The titanium alloys are quite satisfactory for biomedical applications due to their physical, mechanical and biological properties. Recent studies focuses on the development of beta type titanium alloys, composed of toxic elements (Nb, Mo, Ta ,...), because they have more advantages than alpha and alpha + beta (Ti- 6Al-4V) alloys such as lower modulus of elasticity, better plasticity and, moreover, the process variables can be controlled to produce selected results. This project focused on the development and characterization of Ti-12Mo-3Nb alloy in the condition 'as cast' and after thermomechanical treatment. The material was characterized in different conditions by X-ray diffraction, optical microscopy, microhardness measurements and elasticity modulus. The results showed that the forged Ti-12Mo-3Nb alloy showed the best combination of properties, being a promising candidate for use as implant. (author)

Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy Assessed

Science.gov (United States)

Gayda, John

2002-01-01

Gas turbine engines for future subsonic aircraft will require nickel-base disk alloys that can be used at temperatures in excess of 1300 F. Smaller turbine engines, with higher rotational speeds, also require disk alloys with high strength. To address these challenges, NASA funded a series of disk programs in the 1990's. Under these initiatives, Honeywell and Allison focused their attention on Alloy 10, a high-strength, nickel-base disk alloy developed by Honeywell for application in the small turbine engines used in regional jet aircraft. Since tensile, creep, and fatigue properties are strongly influenced by alloy grain size, the effect of heat treatment on grain size and the attendant properties were studied in detail. It was observed that a fine grain microstructure offered the best tensile and fatigue properties, whereas a coarse grain microstructure offered the best creep resistance at high temperatures. Therefore, a disk with a dual microstructure, consisting of a fine-grained bore and a coarse-grained rim, should have a high potential for optimal performance. Under NASA's Ultra-Safe Propulsion Project and Ultra-Efficient Engine Technology (UEET) Program, a disk program was initiated at the NASA Glenn Research Center to assess the feasibility of using Alloy 10 to produce a dual-microstructure disk. The objectives of this program were twofold. First, existing dual-microstructure heat treatment (DMHT) technology would be applied and refined as necessary for Alloy 10 to yield the desired grain structure in full-scale forgings appropriate for use in regional gas turbine engines. Second, key mechanical properties from the bore and rim of a DMHT Alloy 10 disk would be measured and compared with conventional heat treatments to assess the benefits of DMHT technology. At Wyman Gordon and Honeywell, an active-cooling DMHT process was used to convert four full-scale Alloy 10 disks to a dual-grain microstructure. The resulting microstructures are illustrated in the

Refractory alloy component fabrication

International Nuclear Information System (INIS)

Young, W.R.

1984-01-01

Purpose of this report is to describe joining procedures, primarily welding techniques, which were developed to construct reliable refractory alloy components and systems for advanced space power systems. Two systems, the Nb-1Zr Brayton Cycle Heat Receiver and the T-111 Alloy Potassium Boiler Development Program, are used to illustrate typical systems and components. Particular emphasis is given to specific problems which were eliminated during the development efforts. Finally, some thoughts on application of more recent joining technology are presented. 78 figures

Precipitation and Hardening in Magnesium Alloys

Science.gov (United States)

Nie, Jian-Feng

2012-11-01

Magnesium alloys have received an increasing interest in the past 12 years for potential applications in the automotive, aircraft, aerospace, and electronic industries. Many of these alloys are strong because of solid-state precipitates that are produced by an age-hardening process. Although some strength improvements of existing magnesium alloys have been made and some novel alloys with improved strength have been developed, the strength level that has been achieved so far is still substantially lower than that obtained in counterpart aluminum alloys. Further improvements in the alloy strength require a better understanding of the structure, morphology, orientation of precipitates, effects of precipitate morphology, and orientation on the strengthening and microstructural factors that are important in controlling the nucleation and growth of these precipitates. In this review, precipitation in most precipitation-hardenable magnesium alloys is reviewed, and its relationship with strengthening is examined. It is demonstrated that the precipitation phenomena in these alloys, especially in the very early stage of the precipitation process, are still far from being well understood, and many fundamental issues remain unsolved even after some extensive and concerted efforts made in the past 12 years. The challenges associated with precipitation hardening and age hardening are identified and discussed, and guidelines are outlined for the rational design and development of higher strength, and ultimately ultrahigh strength, magnesium alloys via precipitation hardening.

Mechanical behaviour of aluminium-lithium alloys

Indian Academy of Sciences (India)

Aluminium-lithium alloys hold promise of providing a breakthrough response to the crying need for lightweight alloys for use as structurals in aerospace applications. Considerable worldwide research has gone into developing a range of these alloys over the last three decades. As a result, substantial understanding has ...

Ni-base wrought alloy development for USC steam turbine rotor applications

International Nuclear Information System (INIS)

Penkalla, H.-J.; Schubert, F.

2004-01-01

For the development of a new generation of steam turbines for use in advanced power plants with prospective operating temperatures of about 700 o C the ferritic steels for rotor applications must be replaced by advanced wrought Ni-base superalloys as the most qualified candidate materials for this purpose. In this paper three different potential candidates are discussed under the aspects of fabricability, sufficient microstructural and mechanical stability. As a result of theoretical and experimental investigation suitable strategies for the development two modified alloys are proposed to improve the fabricability and microstructural stability. (author)

The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

Science.gov (United States)

Gilman, P. S.

1984-01-01

Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

Bulk metallic glasses and high entropy alloys for reprocessing applications

International Nuclear Information System (INIS)

Kamachi Mudali, U.; Jayaraj, J.

2016-01-01

Recent breakthroughs in materials engineering have generated complex alloys that retain a glassy state in bulk form (bulk metallic glasses or BMGs) via ingot casting. High corrosion resistance is expected for BMGs (amorphous) as they are free from defects associated with the crystalline state such as grain boundaries, dislocations and stacking faults. Compared with conventional alloys containing one or two principal elements, the recently developed HEAs are usually composed of five or more elements with equimolar or near equimolar elemental fractions, which forms single solid solution phase. These HEAs exhibit excellent microstructural stability with better mechanical, wear and corrosion resistance properties as they are essentially single phase. Reprocessing of spent fuel from the fast breeder reactor involves the use of high concentration of (11.5 M) nitric acid under boiling conditions for the dissolution of the fuel. Conventional AISI type 304LSS and nitric acid grade 304L stainless steel would undergo inter-granular corrosion under these conditions and cannot be used for the fabrication of dissolver vessel. Currently titanium is used and zirconium alloys are proposed for future dissolver applications. Thus searching for newer materials with higher corrosion resistance suggests metallic glasses and HEAs for critical components of the dissolver application. Several Zr-based glassy alloys with different microstructural states and Ni-Nb based glassy alloys and TiZrHfNbTa HEA were cast and characterized for microstructure and corrosion resistance in nitric acid medium. From these studies, factors such as the corrosive environment (nitric acid, chloride and fluoride), and the presence of passivating elements in the alloy were emphasized for better corrosion resistance of BMGs and HEA. Attempts were also made to prepare coatings of Zr-and Ni-based glassy alloys on 304LSS by laser based deposition technique and their corrosion properties were evaluated. (author)

Phase formation in multicomponent monotectic aluminium alloys

Energy Technology Data Exchange (ETDEWEB)

Mirkovic, Djordje; Groebner, Joachim; Schmid-Fetzer, Rainer [Institute of Metallurgy, Clausthal University of Technology (Germany)

2008-07-01

Alloys with a miscibility gap in the liquid state are potential materials for advanced bearings in automotive and other applications. While binary alloys, such as Al-Pb or Al-Bi, are well known, the information available for ternary monotectic Al-alloys is scarce. However, the phase formation in multicomponent alloys is not only more challenging from a scientific aspect, it is also a prerequisite for a focused development of advanced alloys. This motivated our detailed study of monotectic Al-Bi-Cu-Sn alloys including both experimental and computational thermodynamic methods. Based on the initially established systematic classification of monotectic ternary Al-alloys, the first promising monotectic reaction was observed in the ternary Al-Bi-Zn system. Further ternary systems Al-Cu-Sn, Al-Bi-Sn, Al-Bi-Cu and Bi-Cu-Sn were investigated as basis for quaternary Al-Bi-Cu-Sn alloys. Experimental investigations of phase equilibria, enthalpies and solidification microstructures were combined with thermodynamic modeling. The results demonstrate that the developed precise thermodynamic description is vital to reveal the distinct multicomponent monotectic features of pertinent phase diagrams. The solidification paths of ternary monotectic alloy systems, Al-Bi-Zn, Al-Sn-Cu and Al-Bi-Cu, were also studied using thermodynamic calculations, revealing specific details of phase formation during solidification of selected alloys.

Development and characterization of monolithic fuel miniplate alloy U-2.5Zr-7.5Nb, coated in zircaloy

International Nuclear Information System (INIS)

Machado, Geraldo Correa

2014-01-01

The autocthonal production of nuclear fuel in Brazil for test and research reactors is restricted to MTR (Material Test Reactor) fuel type dispersion plate, using U3Si2 alloy, coated and dispersed in aluminum, developed by IPEN-SP for use in IEA-R1 reactor. Moreover, the UO 2 fuel rod type for power reactors is manufactured by Rezende (RJ) with a German technology by INB under license. Currently, Brazil is performing two programs of developing reactors. Currently, Brazil is developing two reactors. One of them is the development, by CNEN, the Brazilian Multipurpose Reactor (RMB), for testing, research and radioisotope production. The other one is the development a power reactor for naval propulsion, conducted by the Brazilian Navy. This dissertation presents the development and characterization of monolithic fuel miniplate alloy U-2.5Zr-7.5Nb, coated in zircaloy (ZRY), on a laboratory scale. Due to its innovative features and properties, this fuel can be used as fuel in both test reactors, research and producing radioisotopes for power reactors as small and medium sizes. Thus, this high potential fuel can be used in domestic reactors currently under development. The development of monolithic fuel plate type is made using the technique called 'picture-frame' where a sandwich composed of a monolith alloy U-2.5Zr- 7.5Nb coupled to a frame and coated sheets of Zry is obtained. The alloy U-2.5Zr-7.5Nb was obtained by melting in an induction furnace and then was cast into rectangular ingots of graphite, thus achieving an ingot with approximate dimensions of 170 x 50 x 60 mm. The obtained ingot was hot rolled at 850 ºC, with a 50 % reduction in thickness, in order to refine the raw structure of fusion. Samples cut from the alloy U-2.5Zr-7.5Nb, with dimensions 20 x 20 x 6 mm were placed in frames and plates Zry and joined by TIG (Tungsten Inert Gas) under an atmosphere of argon, obtaining a set of 10 mm thick, 45 mm wide and 100 mm long. The sandwiches were hot rolled to

Investigating aluminum alloy reinforced by graphene nanoflakes

Energy Technology Data Exchange (ETDEWEB)

Yan, S.J., E-mail: shaojiuyan@126.com [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Dai, S.L.; Zhang, X.Y.; Yang, C.; Hong, Q.H.; Chen, J.Z. [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Lin, Z.M. [Aviation Industry Corporation of China, Beijing 100022 (China)

2014-08-26

As one of the most important engineering materials, aluminum alloys have been widely applied in many fields. However, the requirement of enhancing their mechanical properties without sacrificing the ductility is always a challenge in the development of aluminum alloys. Thanks to the excellent physical and mechanical properties, graphene nanoflakes (GNFs) have been applied as promising reinforcing elements in various engineering materials, including polymers and ceramics. However, the investigation of GNFs as reinforcement phase in metals or alloys, especially in aluminum alloys, is still very limited. In this study, the aluminum alloy reinforced by GNFs was successfully prepared via powder metallurgy approach. The GNFs were mixed with aluminum alloy powders through ball milling and followed by hot isostatic pressing. The green body was then hot extruded to obtain the final GNFs reinforced aluminum alloy nanocomposite. The scanning electron microscopy and transmission electron microscope analysis show that GNFs were well dispersed in the aluminum alloy matrix and no chemical reactions were observed at the interfaces between the GNFs and aluminum alloy matrix. The mechanical properties' testing results show that with increasing filling content of GNFs, both tensile and yield strengths were remarkably increased without losing the ductility performance. These results not only provided a pathway to achieve the goal of preparing high strength aluminum alloys with excellent ductilitybut they also shed light on the development of other metal alloys reinforced by GNFs.

Process development for fabrication of Ag-15% In-5% Cd alloys and rods for the control rods of IPEN critical unit

International Nuclear Information System (INIS)

Figueredo, A.M. de.

1985-12-01

The development of two process at the Nuclear and Energetic Research Institute (IPEN-Brazil) are described. - the production of Ag-15% In-5%. Cd alloys with nuclear grade. The fabrication of rods from Ag-15% In-5% Cd alloy for use at the critical unit. The methods for quality control of alloy and rod are presented, and main problems are identified. (C.G.C.)

Development of a high density fuel based on uranium-molybdenum alloys with high compatibility in high temperatures

International Nuclear Information System (INIS)

Oliveira, Fabio Branco Vaz de

2008-01-01

This work has as its objective the development of a high density and low enriched nuclear fuel based on the gamma-UMo alloys, for utilization where it is necessary satisfactory behavior in high temperatures, considering its utilization as dispersion. For its accomplishment, it was started from the analysis of the RERTR ('Reduced Enrichment for Research and Test Reactors') results and some theoretical works involving the fabrication of gamma-uranium metastable alloys. A ternary addition is proposed, supported by the properties of binary and ternary uranium alloys studied, having the objectives of the gamma stability enhancement and an ease to its powder fabrication. Alloys of uranium-molybdenum were prepared with 5 to 10% Mo addition, and 1 and 3% of ternary, over a gamma U7Mo binary base alloy. In all the steps of its preparation, the alloys were characterized with the traditional techniques, to the determination of its mechanical and structural properties. To provide a process for the alloys powder obtention, its behavior under hydrogen atmosphere were studied, in thermo analyser-thermo gravimeter equipment. Temperatures varied from the ambient up to 1000 deg C, and times from 15 minutes to 16 hours. The results validation were made in a semi-pilot scale, where 10 to 50 g of powders of some of the alloys studied were prepared, under static hydrogen atmosphere. Compatibility studies were conducted by the exposure of the alloys under oxygen and aluminum, to the verification of possible reactions by means of differential thermal analysis. The alloys were exposed to a constant heat up to 1000 deg C, and their performances were evaluated in terms of their reaction resistance. On the basis of the results, it was observed that ternary additions increases the temperatures of the reaction with aluminum and oxidation, in comparison with the gamma UMo binaries. A set of conditions to the hydration of the alloys were defined, more restrictive in terms of temperature, time and

Effect of structure and alloying elements on void formation in austenitic steels and nickel alloys

International Nuclear Information System (INIS)

Levy, V.; Azam, N.; Le Naour, L.; Didout, G.; Delaplace, J.

1977-01-01

In the development of the fast breeder reactors the phenomenon of metal swelling due to the formation of radiation induced voids is a large problem. In the complex alloys small fluctuations in composition can have a considerable effect on swelling and a great deal of investigation on the effect of both major and minor alloying elements is needed to be able to predict swelling. To provide more insight a research program involving irradiation of both commercial or specially cast alloys by 500 keV Ni + ions or 1 MeV electrons has been developed. The major results are presented

Corrosion-Resistant High-Entropy Alloys: A Review

Directory of Open Access Journals (Sweden)

Yunzhu Shi

2017-02-01

Full Text Available Corrosion destroys more than three percent of the world’s gross domestic product. Therefore, the design of highly corrosion-resistant materials is urgently needed. By breaking the classical alloy-design philosophy, high-entropy alloys (HEAs possess unique microstructures, which are solid solutions with random arrangements of multiple elements. The particular locally-disordered chemical environment is expected to lead to unique corrosion-resistant properties. In this review, the studies of the corrosion-resistant HEAs during the last decade are summarized. The corrosion-resistant properties of HEAs in various aqueous environments and the corrosion behavior of HEA coatings are presented. The effects of environments, alloying elements, and processing methods on the corrosion resistance are analyzed in detail. Furthermore, the possible directions of future work regarding the corrosion behavior of HEAs are suggested.

Steam Initiated Surface Modification of Aluminium Alloys

DEFF Research Database (Denmark)

Din, Rameez Ud

The extensive demand of aluminium alloys in various industries such as in transportationis mainly due to the high strength to weight ratio, which could be translated into fuel economy and efficiency. Corrosion protection of aluminium alloys is an important aspect for all applications which includes...... the use of aluminium alloys in the painted form requiring a conversion coating to improve the adhesion. Chromate based conversion coating processes are extremely good for these purposes, however the carcinogenic and toxic nature of hexavalent chromium led to the search for more benign and eco......, crystalline nano-particles, role of steam-based treatment on adhesion of industrially applied powder coating, and investigations of a failed painted aluminium window profile due to defects in the extruded profile. Chapters 13 and 14 describe the overall discussion, conclusions and future work based...

A highly ductile magnesium alloy system

International Nuclear Information System (INIS)

Gao, W; Liu, H

2009-01-01

Magnesium (Mg) alloys are finding increasing applications in industry mainly due to their high strength-to-weight ratio. However, they have intrinsically poor plastic deformation ability at room temperature. Therefore, the vast majority of Mg alloys are used only in cast state, severely limiting the development of their applications. We have recently discovered a new Mg alloy system that possesses exceptionally high ductility as well as good mechanical strength. The superior plasticity allows this alloy system to be mechanically deformed at room temperature, directly from an as-cast alloy plate, sheet or ingot into working parts. This type of cold mechanical forming properties has never been reported with any other Mg alloy systems.

Grain refinement of an AZ63B magnesium alloy by an Al-1C master alloy

Energy Technology Data Exchange (ETDEWEB)

Yichuan Pan; Xiangfa Liu; Hua Yang [The Key Lab. of Liquid Structure and Heredity of Materials, Shandong Univ., Jinan (China)

2005-12-01

In order to develop a refiner of Mg-Al alloys, an Al-1C (in wt.%) master alloy was synthesized using a casting method. The microstructure and grain-refining performance of the Al-1C master alloy were investigated using X-ray diffraction (XRD), electron probe microanalysis (EPMA) and a grain-refining test. The microstructure of the Al-1C master alloy is composed of {alpha}-Al solid solution, Al{sub 4}C{sub 3} particles, and graphite phases. After grain refinement of AZ63B alloy by the Al-1C master alloy, the mean grain size reached a limit when 2 wt.% Al-C master alloy was added at 800 C and held for 20 min in the melt before casting. The minimum mean grain size is approximately 48 {mu}m at the one-half radius of the ingot and is about 17% of that of the unrefined alloy. The Al-1C master alloy results in better grain refinement than C{sub 2}Cl{sub 6} and MgCO{sub 3} carbon-containing refiners. (orig.)

Mechanical properties of Fe-Ni-Cr-Si-B bulk glassy alloy

International Nuclear Information System (INIS)

Lee, Kee Ahn; Kim, Yong Chan; Kim, Jung Han; Lee, Chong Soo; Namkung, Jung; Kim, Moon Chul

2007-01-01

The mechanical properties and crystallization behavior of new Fe-Ni-Cr-Si-B-based bulk glassy alloys were investigated. The suitability of the continuous roll casting method for the production of bulk metallic glass (BMG) sheets in such alloy systems was also examined. BMG samples (Fe-Ni-Cr-Si-B, Fe-Ni-Zr-Cr-Si-B, Fe-Ni-Zr-Cr-W-Si-B) in amorphous strip, cylindrical, and sheet forms were prepared through melt spinning, copper mold casting, and twin roll strip casting, respectively. Fe-Ni-Cr-Si-B alloy exhibited compressive strength of up to 2.93 GPa and plastic strain of about 1.51%. On the other hand, the Fe-Ni-Zr-Cr-Si-B, composite-type bulk sample with diameter of 2.0 mm showed remarkable compressive plastic strain of about 4.03%. The addition of zirconium was found to enhance the homogeneous precipitation of nanocrystalline less than 7 nm and to develop a hybrid-composite microstructure with increasing sample thickness. Twin roll strip casting was successfully applied to the fabrication of sheets in Fe-Ni-Cr-Si-B-based BMGs. The combined characteristics of high mechanical properties and ease of microstructure control proved to be promising in terms of the future progress of structural bulk amorphous alloys

Mechanical properties of Fe-Ni-Cr-Si-B bulk glassy alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Kee Ahn [School of Advanced Materials Engineering, Andong National University, Andong 760-749 (Korea, Republic of)]. E-mail: keeahn@andong.ac.kr; Kim, Yong Chan [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of); Kim, Jung Han [Center for Advanced Aerospace materials, POSTECH, Pohang 790-784 (Korea, Republic of); Lee, Chong Soo [Center for Advanced Aerospace materials, POSTECH, Pohang 790-784 (Korea, Republic of); Namkung, Jung [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of); Kim, Moon Chul [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of)

2007-03-25

The mechanical properties and crystallization behavior of new Fe-Ni-Cr-Si-B-based bulk glassy alloys were investigated. The suitability of the continuous roll casting method for the production of bulk metallic glass (BMG) sheets in such alloy systems was also examined. BMG samples (Fe-Ni-Cr-Si-B, Fe-Ni-Zr-Cr-Si-B, Fe-Ni-Zr-Cr-W-Si-B) in amorphous strip, cylindrical, and sheet forms were prepared through melt spinning, copper mold casting, and twin roll strip casting, respectively. Fe-Ni-Cr-Si-B alloy exhibited compressive strength of up to 2.93 GPa and plastic strain of about 1.51%. On the other hand, the Fe-Ni-Zr-Cr-Si-B, composite-type bulk sample with diameter of 2.0 mm showed remarkable compressive plastic strain of about 4.03%. The addition of zirconium was found to enhance the homogeneous precipitation of nanocrystalline less than 7 nm and to develop a hybrid-composite microstructure with increasing sample thickness. Twin roll strip casting was successfully applied to the fabrication of sheets in Fe-Ni-Cr-Si-B-based BMGs. The combined characteristics of high mechanical properties and ease of microstructure control proved to be promising in terms of the future progress of structural bulk amorphous alloys.

Future development of nuclear energy systems

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Nuclear energy development in Japan has passed about 30 years, and reaches to a step to supply about 35 % of total electric power demand. However, together with globalization of economic and technical development, its future progressing method is required for its new efforts. Among such conditions, when considering a state of future type nuclear energy application, its contribution to further environmental conservation and international cooperation is essential, and it is required for adoption to such requirement how it is made an energy source with excellent economics.The Research Committee on 'Engineering Design on Nuclear Energy Systems' established under recognition in 1998 has been carried out some discussions on present and future status of nuclear energy development. And so forth under participation of outer specialists. Here were summarized on two year's committee actions containing them and viewpoints of nuclear industries, popularization of nuclear system technology, and so forth. (G.K.)

Precipitation Behavior of Magnesium Alloys Containing Neodymium and Yttrium

Science.gov (United States)

Solomon, Ellen L. S.

Magnesium is the lightest of the structural metals and has great potential for reducing the weight of transportation systems, which in turn reduces harmful emissions and improves fuel economy. Due to the inherent softness of Mg, other elements are typically added in order to form a fine distribution of precipitates during aging, which improves the strength by acting as barriers to moving dislocations. Mg-RE alloys are unique among other Mg alloys because they form precipitates that lie parallel to the prismatic planes of the Mg matrix, which is an ideal orientation to hinder dislocation slip. However, RE elements are expensive and impractical for many commercial applications, motivating the rapid design of alternative alloy compositions with comparable mechanical properties. Yet in order to design new alloys reproducing some of the beneficial properties of Mg-RE alloys, we must first fully understand precipitation in these systems. Therefore, the main objectives of this thesis are to identify the roles of specific RE elements (Nd and Y) on precipitation and to relate the precipitate microstructure to the alloy strength. The alloys investigated in this thesis are the Mg-Nd, Mg-Y, and Mg-Y-Nd systems, which contain the main alloying elements of commercial WE series alloys (Y and Nd). In all three alloy systems, a sequence of metastable phases forms upon aging. Precipitate composition, atomic structure, morphology, and spatial distribution are strongly controlled by the elastic strain energy originating from the misfitting coherent precipitates. The dominating role that strain energy plays in these alloy systems gives rise to very unique microstructures. The evolution of the hardness and precipitate microstructure with aging revealed that metastable phases are the primary strengthening phases of these alloys, and interact with dislocations by shearing. Our understanding of precipitation mechanisms and commonalities among the Mg-RE alloys provide future avenues to

Carbon Alloys-Multi-functionalization

Energy Technology Data Exchange (ETDEWEB)

Yasuda, Eiichi [MSL, Tokyo Institute of Technology, Yokohama 226-8503 (Japan)], E-mail: yasuda.e.aa.@m.titech.ac.jp; Enami, Takashi; Hoteida, Nobuyuki [MSL, Tokyo Institute of Technology, Yokohama 226-8503 (Japan); Lanticse-Diaz, L.J. [University of the Philippines (Philippines); Tanabe, Yasuhiro [Nagoya University (Japan); Akatsu, Takashi [MSL, Tokyo Institute of Technology, Yokohama 226-8503 (Japan)

2008-02-25

Last decade after our proposal of the 'Carbon Alloys' concept, many different kinds of Carbon Alloys, such as carbon nanotubes, carbon nanofibers, graphene sheet with magnetism, semi-conducting BCN compounds, graphite intercalation compounds, exfoliated carbon fiber, etc. have been found and developed. To extend the concept further, it is important to make it into intelligent materials by incorporating multiple functions. One example of the multi-functionalization is the development of homo-atomic Carbon Alloys from glassy carbon (GC) that exhibits high electrical conductivity and low gas permeability after treatment at critical conditions. Glassy carbon underwent metamorphosis to graphite spheres at HIP condition, and improved resistance to oxidation after alloying with Ta. The other one is shape utilization of the nano-sized carbon by understanding the effect of its large surfaces or interfaces in nanotechnology treatment. Recently carbon nanofiber was produced by polymer blend technology (PB) which was proposed by Prof. A. Oya during the Carbon Alloy project and progressed into intelligent carbon nanofiber (CNF) materials. CNF is combined into the polymer composites which is a candidate material for the bipolar separator in fuel cell. The superior properties, i.e., high electrical conductivity, high modulus, high strength, etc., of the CNF is being utilized in the preparation of this polymer composite.

Oxide dispersion-strengthened ferritic alloys

International Nuclear Information System (INIS)

Asbroeck, P. van.

1976-10-01

The publication gives the available data on the DTO2 dispersion-strengthened ferritic alloy developed at C.E.N./S.C.K. Mol, Belgium. DTO2 is a Fe-Cr-Mo ferritic alloy, strengthened by addition of titanium oxide and of titanium leading to the formation of Chi phase. It was developed for use as canning material for fast breeder reactors. (author)

Synthesis of shape memory alloys using electrodeposition

Science.gov (United States)

Hymer, Timothy Roy

Shape memory alloys are used in a variety of applications. The area of micro-electro-mechanical systems (MEMS) is a developing field for thin film shape memory alloys for making actuators, valves and pumps. Until recently thin film shape memory alloys could only be made by rapid solidification or sputtering techniques which have the disadvantage of being "line of sight". At the University of Missouri-Rolla, electrolytic techniques have been developed that allow the production of shape memory alloys in thin film form. The advantages of this techniques are in-situ, non "line of sight" and the ability to make differing properties of the shape memory alloys from one bath. This research focused on the electrodeposition of In-Cd shape memory alloys. The primary objective was to characterize the electrodeposited shape memory effect for an electrodeposited shape memory alloy. The effect of various operating parameters such as peak current density, temperature, pulsing, substrate and agitation were investigated and discussed. The electrodeposited alloys were characterized by relative shape memory effect, phase transformation, morphology and phases present. Further tests were performed to optimize the shape memory by the use of a statistically designed experiment. An optimized shape memory effect for an In-Cd alloy is reported for the conditions of the experiments.

Study of fatigue behaviour of 7475 aluminium alloy

Indian Academy of Sciences (India)

Unknown

controlled toughness alloy developed for applications that require a combination of high strength, superior fracture toughness and resistance to fatigue crack propagation both in air and aggressive environment. The 7475 alu- minium alloy is basically a modified version of 7075 alloy. Properties in 7075 alloy are improved by ...

The Current Status of Hydrogen Storage Alloy Development for Electrochemical Applications

Science.gov (United States)

Young, Kwo-hsiung; Nei, Jean

2013-01-01

In this review article, the fundamentals of electrochemical reactions involving metal hydrides are explained, followed by a report of recent progress in hydrogen storage alloys for electrochemical applications. The status of various alloy systems, including AB5, AB2, A2B7-type, Ti-Ni-based, Mg-Ni-based, BCC, and Zr-Ni-based metal hydride alloys, for their most important electrochemical application, the nickel metal hydride battery, is summarized. Other electrochemical applications, such as Ni-hydrogen, fuel cell, Li-ion battery, air-metal hydride, and hybrid battery systems, also have been mentioned. PMID:28788349

Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium research and development of energy in its 1st year (Research and development of technologies for development and manufacture of magnesium alloys for cast and forged automotive parts); 1999 nendo jidosha muke chutanko buhin magnesium gokin no kaihatsu oyobi sono kako gijutsu no kenkyu kaihatsu seika hokokusho. 1

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

The research and development efforts aim to use more magnesium alloys of high performance aboard passenger cars. In the research and development of magnesium alloys for die-casting, studies are conducted about 14 kinds of alloys with their heat treatment properties improved, all based on an Mg-9%Zn-4.5%Al-0.6%Ca alloy which is expected to be excellent in resistance to heat and corrosion. In the development of forging-oriented high-strength magnesium alloys to be excellent in withstanding a hot working process, tractive characteristics superior to those of a forged 6061 aluminum material are obtained from an annealed ZK31 alloy. In the development of a high-performance heat-resistant magnesium alloy die-casting technology, it is found that an injection speed higher than that used for the existing alloys is necessary to achieve a product quality which is sound. This is true for all heat-resistant alloys except the ZAC series. Furthermore, technologies are developed which involve the forging of high-performance magnesium alloys, high-precision high-speed wet cutting, surface reforming of the environmentally friendly type, laser beam welding, etc. (NEDO)

Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS

Science.gov (United States)

Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

2018-01-01

In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

Irradiation assisted stress corrosion cracking of HTH Alloy X-750 and Alloy 625

International Nuclear Information System (INIS)

Mills, W.J.; Lebo, M.R.; Bajaj, R.; Kearns, J.J.; Hoffman, R.C.; Korinko, J.J.

1994-01-01

In-reactor testing of bolt-loaded precracked compact tension specimens was performed in 360 degree C water to determine effect of irradiation on the SCC behavior of HTH Alloy X-750 and direct aged Alloy 625. Out-of-flux and autoclave control specimens provided baseline data. Primary test variables were stress intensity factor, fluence, chemistry, processing history, prestrain. Results for the first series of experiments were presented at a previous conference. Data from two more recent experiments are compared with previous results; they confirm that high irradiation levels significantly reduce SCC resistance in HTH Alloy X-750. Heat-to-heat differences in IASCC were related to differences in boron content, with low boron heats showing improved SCC resistance. The in-reactor SCC performance of Alloy 625 was superior to that for Alloy X-750, as no cracking was observed in any Alloy 625 specimens even though they were tested at very high K 1 and fluence levels. A preliminary SCC usage model developed for Alloy X-750 indicates that in-reactor creep processes, which relax stresses but also increase crack tip strain rates, and radiolysis effects accelerate SCC. Hence, in-reactor SCC damage under high flux conditions may be more severe than that associated with postirradiation tests. In addition, preliminary mechanism studies were performed to determine the cause of IASCC In Alloy X-750

Research and development of the industrial basic technologies of the next generation, 'composite materials (highly functional, crystal-controlled alloys)'. Evaluation of the first phase research and development; Jisedai sangyo kiban gijutsu kenkyu kaihatsu 'koseino kessho seigyo gokin'. Zenki kenkyu kaihatsu hyoka

Energy Technology Data Exchange (ETDEWEB)

NONE

1985-03-30

The results of the first phase research and development project for developing highly functional, crystal-controlled alloys as the basic technologies of the next generation are evaluated. The R and D themes are selected to develop alloys superhighly resistant to heat, heat-resistant/high-rigidity and light/high-rigidity by controlling their crystals. Development of the basic techniques for these materials is of high significance, and highly rated. The efforts in the first-phase R and D project are aimed at designs of a total of 12 types of single-crystal alloys by the computer-aided alloy designing techniques, production of these alloys on a trial basis, and evaluation of their characteristics, for the alloys superhighly resistant to heat. Two of them are confirmed to be superior to the others, and selected as the alloys to be developed. This project has also established the single-crystal casting techniques, which allow crystal orientation almost completely. Various types of heat-resistant/high-rigidity and light/high-rigidity alloys are designed, produced on a trial basis, and evaluated for their characteristics. As a result, one alloy type is selected for each category. The other techniques developed by this project include those for adjusting powders for light/high-rigidity alloys whose average grain sizes are controlled and impurity contents are reduced. Bright prospects have been obtained for the techniques for superplastically forging the disk shapes. These efforts have almost achieved the development objectives of the first-phase R and D project. (NEDO)

Powder Metallurgy Processing of a WxTaTiVCr High-Entropy Alloy and Its Derivative Alloys for Fusion Material Applications.

Science.gov (United States)

Waseem, Owais Ahmed; Ryu, Ho Jin

2017-05-16

The W x TaTiVCr high-entropy alloy with 32at.% of tungsten (W) and its derivative alloys with 42 to 90at.% of W with in-situ TiC were prepared via the mixing of elemental W, Ta, Ti, V and Cr powders followed by spark plasma sintering for the development of reduced-activation alloys for fusion plasma-facing materials. Characterization of the sintered samples revealed a BCC lattice and a multi-phase structure. The selected-area diffraction patterns confirmed the formation of TiC in the high-entropy alloy and its derivative alloys. It revealed the development of C15 (cubic) Laves phases as well in alloys with 71 to 90at.% W. A mechanical examination of the samples revealed a more than twofold improvement in the hardness and strength due to solid-solution strengthening and dispersion strengthening. This study explored the potential of powder metallurgy processing for the fabrication of a high-entropy alloy and other derived compositions with enhanced hardness and strength.

Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

International Nuclear Information System (INIS)

Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C.; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D.

2004-01-01

We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr

Oxidation of uranium and uranium alloys

International Nuclear Information System (INIS)

Orman, S.

1976-01-01

The corrosion behaviour of uranium in oxygen, water and water + oxygen mixtures is compared and contrasted. A considerable amount of work, much of it conflicting, has been published on the U + H 2 O and U + H 2 O + O 2 systems. An attempt has been made to summarise this data and to explain the reasons for the lack of agreement between the experimental results. The evidence for the mechanism involving OH - ion diffusion as the reacting entity in both the U + H 2 O and U + O 2 + H 2 O reactions is advanced. The more limited corrosion data on some lean uranium alloys and on some higher addition alloys referred to as stainless materials is summarised together with some previously unreported results obtained with these materials at AWRE. The data indicates that in the absence of oxygen the lean alloys behave in a similar manner to uranium and evolve hydrogen in approximately theoretical quantities. But the stainless alloys absorb most of the product hydrogen and assessments of reactivity based on hydrogen evolution would be very inaccurate. The direction that future corrosion work on these materials should take is recommended

Alloy development for the enhanced stability of Ω precipitates in Al-Cu-Mg-Ag alloys

Science.gov (United States)

Gable, B. M.; Shiflet, G. J.; Starke, E. A.

2006-04-01

The coarsening resistance and thermal stability of several Ω plate-dominated microstructures were controlled through altering the chemistry and thermomechanical processing of various Al-Cu-Mg-Ag alloys. Quantitative comparisons of Ω nucleation density, particle size, and thermal stability were used to illustrate the effects of alloy composition and processing conditions. The long-term stability of Ω plates was found to coincide with relatively high levels of silver and moderate magnesium additions, with the latter limiting the competition for solute with S-phase precipitation. This analysis revealed that certain microstructures initially dominated by Ω precipitation were found to remain stable through long-term isothermal and double-aging heat treatments, which represents significant improvement over the previous generation of Al-Cu-Mg-Ag alloys, in which Ω plates dissolved sacrificially after long aging times. The quantitative precipitate data, in conjunction with a thermodynamic database for the aluminum-rich corner of the Al-Cu-Mg-Ag quaternary system, were used to estimate the chemistry of the α/Ω-interphase boundary. These calculations suggest that silver is the limiting species at the α/Ω interfacial layer and that Ω plates form with varying interfacial chemistries during the early stages of artificial aging, which is directly related to the overall stability of certain plates.

Monitoring alloy formation during mechanical alloying process by x-ray diffraction techniques

International Nuclear Information System (INIS)

Abdul Kadir Masrom; Noraizam Md Diah; Mazli Mustapha

2002-01-01

Monitoring alloying (MA) is a novel processing technique that use high energy impact ball mill to produce alloys with enhanced properties and microscopically homogeneous materials starting from various powder mixtures. Mechanical alloying process was originally developed to produce oxide dispersion strengthened nickel superalloys. In principal, in high-energy ball milling process, alloy is formed by the result of repeated welding, fracturing and rewelding of powder particles in a high energy ball mill. In this process a powder mixture in a ball mill is subjected to high-energy collisions among balls. MA has been shown to be capable of synthesizing a variety of materials. It is known to be capable to prepare equilibrium and non-equilibrium phases starting from blended elemental or prealloyed powders. The process ability to produce highly metastable materials such as amorphous alloys and nanostructured materials has made this process attractive and it has been considered as a promising material processing technique that could be used to produce many advanced materials at low cost. The present study explores the conditions under which aluminum alloys formation occurs by ball milling of blended aluminum and its alloying elements powders. In this work, attempt was made in producing aluminum 2024 alloys by milling of blended elemental aluminum powder of 2024 composition in a stainless steel container under argon atmosphere for up to 210 minutes. X-ray diffraction together with thermal analysis techniques has been used to monitor phase changes in the milled powder. Results indicate that, using our predetermined milling parameters, alloys were formed after 120 minutes milling. The thermal analysis data was also presented in this report. (Author)

Vanadium alloys for fusion reactor applications

International Nuclear Information System (INIS)

Mattas, R.F.; Loomis, B.A.; Smith, D.L.

1992-01-01

This paper reports that fusion reactors will produce a severe operating environment for structural materials. The material should have good mechanical strength and ductility to high temperature, be corrosion resistant to the local environment, have attractive thermophysical properties to accommodate high heat loads, and be resistant to neutron damage. Vanadium alloys are being developed for such applications, and they exhibit desirable properties in many areas Recent progress in vanadium alloy development indicates good strength and ductility to 700 degrees C, minimal degradation by neutron irradiation, and reduced radioactivity compared with other candidate alloy systems

WC-3015 alloy (high-temperature alloy)

International Nuclear Information System (INIS)

Anon.

1974-01-01

WC-3015 Nb alloy containing 28 to 30 Hf, 1 to 2 Zr, 13 to 16 W, 0 to 4 Ta, 0 to 5 Ti, 0.07 to 0.33 C, less than or equal to 0.02 N, less than or equal to 0.03 O, less than or equal to 0.001 H was developed for use at high temperature in oxidizing environments. Its composition can be tailored to meet specific requirements. When WC-3015 is exposed to O at elevated temperature, Hf and Nb oxidized preferentially and HfO 2 dissolves in Nb 2 O 5 to form 6HfO-Nb 2 O 5 . This complex oxide has a tight cubic lattice which resists the diffusion of O into the substrate. During 24-h exposure to air at 2400 0 F, the alloy oxidizes to a depth of approximately 0.035 in. with a surface recession of 0 to 0.004 in. Oxidation resistance of WC-3015 welds and base material can be further enhanced greatly by applying silicide coatings. WC-3015 alloy can be machined by conventional and electrical-discharge methods. It can be hot worked readily by extrusion, forging or rolling. Cold working can be used at room or elevated temperature. It can be welded by the electron-beam or Tig processes. Physical constants, typical mechanical properties at 75 to 2400 0 F, and effects of composition and heat treatment on tensile and stress-rupture properties of the alloy are tabulated

Design of powder metallurgy titanium alloys and composites

International Nuclear Information System (INIS)

Liu, Y.; Chen, L.F.; Tang, H.P.; Liu, C.T.; Liu, B.; Huang, B.Y.

2006-01-01

Low cost and good performance are two major factors virtually important for Ti alloy development. In this paper, we have studied the effects of alloying elements, thermo-mechanical treatment and particle reinforcement on microstructures and mechanical properties of powder metallurgy (PM) Ti alloys and their composites. Our results indicate that low cost PM Ti alloys and their composites with attractive properties can be fabricated through a single compaction-sintering process, although secondary treatments are required for high performance applications. Three new PM Ti alloys and one TiC/Ti composite of high performance are developed, and new design principles are also proposed. For design of PM Ti alloys, addition of alloying elements has the beneficial effect of enhanced sintering and/or improved mechanical properties. For example, Fe element accelerates the sintering process, Mo and Al are good candidates for solution strengthening, and rare earth elements effectively increase the material ductility by scavenging oxygen from the Ti matrix. For the design of Ti-based composites, in situ formation of strengthening particles and solid solution hardening of the matrix both should be considered simultaneously for alloy development. Cr 3 C 2 is found to be a very suitable additive for processing particle reinforced Ti composites

Development of thermophysical calculator for stainless steel casting alloys by using CALPHAD approach

Directory of Open Access Journals (Sweden)

In-Sung Cho

2017-11-01

Full Text Available The calculation of thermophysical properties of stainless steel castings and its application to casting simulation is discussed. It is considered that accurate thermophysical properties of the casting alloys are necessary for the valid simulation of the casting processes. Although previous thermophysical calculation software requires a specific knowledge of thermodynamics, the calculation method proposed in the present study does not require any special knowledge of thermodynamics, but only the information of compositions of the alloy. The proposed calculator is based on the CALPHAD approach for modeling of multi-component alloys, especially in stainless steels. The calculator proposed in the present study can calculate thermophysical properties of eight-component systems on an iron base alloy (Fe-C-Si-Cr-Mn-Ni-Cu-Mo, and several Korean standard stainless steel alloys were calculated and discussed. The calculator can evaluate the thermophysical properties of the alloys such as density, heat capacity, enthalpy, latent heat, etc, based on full Gibbs energy for each phase. It is expected the proposed method can help casting experts to devise the casting design and its process easily in the field of not only stainless steels but also other alloy systems such as aluminum, copper, zinc, etc.

Recent Developments in the Formability of Aluminum Alloys

Science.gov (United States)

Banabic, Dorel; Cazacu, Oana; Paraianu, Liana; Jurco, Paul

2005-08-01

The paper presents a few recent contributions brought by the authors in the field of the formability of aluminum alloys. A new concept for calculating Forming Limit Diagrams (FLD) using the finite element method is presented. The article presents a new strategy for calculating both branches of an FLD, using a Hutchinson - Neale model implemented in a finite element code. The simulations have been performed with Abaqus/Standard. The constitutive model has been implemented using a UMAT subroutine. The plastic anisotropy of the sheet metal is described by the Cazacu-Barlat and the BBC2003 yield criteria. The theoretical predictions have been compared with the results given by the classical Hutchinson - Neale method and also with experimental data for different aluminum alloys. The comparison proves the capability of the finite element method to predict the strain localization. A computer program used for interactive calculation and graphical representation of different Yield Loci and Forming Limit Diagrams has also been developed. The program is based on a Hutchinson-Neale model. Different yield criteria (Hill 1948, Barlat-Lian and BBC 2003) are implemented in this model. The program consists in three modules: a graphical interface for input, a module for the identification and visualization of the yield surfaces, and a module for calculating and visualizing the forming limit curves. A useful facility offered by the program is the possibility to perform the sensitivity analysis both for the yield surface and the forming limit curves. The numerical results can be compared with experimental data, using the import/export facilities included in the program.

Recent Developments in the Formability of Aluminum Alloys

International Nuclear Information System (INIS)

Banabic, Dorel; Paraianu, Liana; Jurco, Paul; Cazacu, Oana

2005-01-01

The paper presents a few recent contributions brought by the authors in the field of the formability of aluminum alloys. A new concept for calculating Forming Limit Diagrams (FLD) using the finite element method is presented. The article presents a new strategy for calculating both branches of an FLD, using a Hutchinson - Neale model implemented in a finite element code. The simulations have been performed with Abaqus/Standard. The constitutive model has been implemented using a UMAT subroutine. The plastic anisotropy of the sheet metal is described by the Cazacu-Barlat and the BBC2003 yield criteria. The theoretical predictions have been compared with the results given by the classical Hutchinson - Neale method and also with experimental data for different aluminum alloys. The comparison proves the capability of the finite element method to predict the strain localization. A computer program used for interactive calculation and graphical representation of different Yield Loci and Forming Limit Diagrams has also been developed. The program is based on a Hutchinson-Neale model. Different yield criteria (Hill 1948, Barlat-Lian and BBC 2003) are implemented in this model. The program consists in three modules: a graphical interface for input, a module for the identification and visualization of the yield surfaces, and a module for calculating and visualizing the forming limit curves. A useful facility offered by the program is the possibility to perform the sensitivity analysis both for the yield surface and the forming limit curves. The numerical results can be compared with experimental data, using the import/export facilities included in the program

ROOT Status and Future Developments

CERN Document Server

Brun, R; Canal, P; Rademakers, Fons; Goto, Masaharu; Canal, Philippe; Brun, Rene

2003-01-01

In this talk we will review the major additions and improvements made to the ROOT system in the last 18 months and present our plans for future developments. The additons and improvements range from modifications to the I/O sub-system to allow users to save and restore objects of classes that have not been instrumented by special ROOT macros, to the addition of a geometry package designed for building, browsing, tracking and visualizing detector geometries. Other improvements include enhancements to the quick analysis sub-system (TTree::Draw()), the addition of classes that allow inter-file object references (TRef, TRefArray), better support for templated and STL classes, amelioration of the Automatic Script Compiler and the incorporation of new fitting and mathematical tools. Efforts have also been made to increase the modularity of the ROOT system with the introduction of more abstract interfaces and the development of a plug-in manager. In the near future, we intend to continue the development of PROOF and...

High temperature niobium alloys

International Nuclear Information System (INIS)

Wojcik, C.C.

1991-01-01

Niobium alloys are currently being used in various high temperature applications such as rocket propulsion, turbine engines and lighting systems. This paper presents an overview of the various commercial niobium alloys, including basic manufacturing processes, properties and applications. Current activities for new applications include powder metallurgy, coating development and fabrication of advanced porous structures for lithium cooled heat pipes

Study on mechanical properties and metallograph of high density function alloy Ta-12W

International Nuclear Information System (INIS)

Liu Taiping; Huang Zhenchi

1998-12-01

As a new material, the study on the metallograph and properties of Ta-12W alloy has been set about to testify its employ characteristics. The alloy's metallograph specimen preparation methods to illustrate microstructure are found out, 12 dose of chemical-corrosives are given. The author studies the metallograph, weld structure and properties, and chemical-corrosive resistance, provides scientific base for future research on Ta-12 W alloy

Supercritical water corrosion of high Cr steels and Ni-base alloys

International Nuclear Information System (INIS)

Jang, Jin Sung; Han, Chang Hee; Hwang, Seong Sik

2004-01-01

High Cr steels (9 to 12% Cr) have been widely used for high temperature high pressure components in fossil power plants. Recently the concept of SCWR (supercritical water-cooled reactor) has aroused a keen interest as one of the next generation (Generation IV) reactors. Consequently Ni-base (or high Ni) alloys as well as high Cr steels that have already many experiences in the field are among the potential candidate alloys for the cladding or reactor internals. Tentative inlet and outlet temperatures of the anticipated SCWR are 280 and 510 .deg. C respectively. Among many candidate alloys there are austenitic stainless steels, Ni base alloys, ODS alloys as well as high Cr steels. In this study the corrosion behavior of the high Cr steels and Ni base (or high Ni) alloys in the supercritical water were investigated. The corrosion behavior of the unirradiated base metals could be used in the near future as a guideline for the out-of-pile or in-pile corrosion evaluation tests

Developing mathematical models to predict tensile properties of pulsed current gas tungsten arc welded Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Balasubramanian, M.; Jayabalan, V.; Balasubramanian, V.

2008-01-01

Titanium (Ti-6Al-4V) alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process of titanium alloy is frequently gas tungsten arc (GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one need to carefully balance various pulse current parameters to arrive at an optimum combination. Hence, in this investigation an attempt has been made to develop mathematical models to predict tensile properties of pulsed current GTA welded titanium alloy weldments. Four factors, five level, central composite, rotatable design matrix is used to optimise the required number of experiments. The mathematical models have been developed by response surface method (RSM). The adequacy of the models has been checked by ANOVA technique. By using the developed mathematical models, the tensile properties of the joints can be predicted with 99% confidence level

Developing mathematical models to predict tensile properties of pulsed current gas tungsten arc welded Ti-6Al-4V alloy

Energy Technology Data Exchange (ETDEWEB)

Balasubramanian, M. [Department of Production Engineering, Sathyabama University, Old Mamallapuram Road, Chennai 600 119 (India)], E-mail: manianmb@rediffmail.com; Jayabalan, V. [Department of Manufacturing Engineering, Anna University, Guindy, Chennai 600 025 (India)], E-mail: jbalan@annauniv.edu; Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002 (India)], E-mail: visvabalu@yahoo.com

2008-07-01

Titanium (Ti-6Al-4V) alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process of titanium alloy is frequently gas tungsten arc (GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one need to carefully balance various pulse current parameters to arrive at an optimum combination. Hence, in this investigation an attempt has been made to develop mathematical models to predict tensile properties of pulsed current GTA welded titanium alloy weldments. Four factors, five level, central composite, rotatable design matrix is used to optimise the required number of experiments. The mathematical models have been developed by response surface method (RSM). The adequacy of the models has been checked by ANOVA technique. By using the developed mathematical models, the tensile properties of the joints can be predicted with 99% confidence level.

Path E alloys: ferritic material development for magnetic fusion energy applications

International Nuclear Information System (INIS)

Holmes, J.J.

1980-09-01

The application of ferritic materials in irradiation environments has received greatly expanded attention in the last few years, both internationally and in the United States. Ferritic materials are found to be resistant to irradiation damage and have in many cases superior properties to those of AISI 316. It has been shown that for magnetic fusion energy applications the low thermal expansion behavior of the ferritic alloy class will result in lower thermal stresses during reactor operation, leading to significantly longer ETF operating lifetimes. The Magnetic Fusion Energy Program therefore now includes a ferritic alloy option for alloy selection and this option has been designated Path E

Overview of welding of oxide dispersion strengthened (ODS) alloys for advanced nuclear reactor applications

International Nuclear Information System (INIS)

Kalvala, Prasad Rao; Raja, K.S.; Misra, Manoranjan; Tache, Ricard A.

2009-01-01

Oxide dispersion strengthened (ODS) alloys are very promising materials for Generation IV reactors with a potential to be used at elevated temperatures under severe neutron exposure environment. Welding of the ODS alloys is an understudied problem. In this paper, an overview of welding of the ODS alloys useful for advanced nuclear reactor applications is presented. The microstructural changes and the resultant mechanical properties obtained by various solid state welding processes are reviewed. Based on our results on PM2000, an approach for future work on welding of the ODS alloys is suggested. (author)

The role of solid-solution strengthening in the development of alloys for HTR applications

International Nuclear Information System (INIS)

Dean, A.V.

1978-09-01

In this paper the fundamental factors (lattice distortion, stacking fault energy and diffusion rates) which contribute to solid-solution strengthening are examined and used as a basis for indicating the composition of alloys likely to posses the highest strength at elevated temperatures. Alloys based on Ni-Cr-W-Mo should possess the best properties but alloys based on Ni-Cr-Nb-Ti are also recommended for further study. The effect of alloy composition on corrosion resistance has been excluded from this examination but it should be possible to adjust alloy composition in order to optimise corrosion resistance. (orig./IHOE) [de

Magnesium Alloys as a Biomaterial for Degradable Craniofacial Screws

Science.gov (United States)

Henderson, Sarah E.; Verdelis, Konstantinos; Maiti, Spandan; Pal, Siladitya; Chung, William L.; Chou, Da-Tren; Kumta, Prashant N.; Almarza, Alejandro J.

2014-01-01

Recently, magnesium (Mg) alloys have received significant attention as a potential biomaterial for degradable implants, and this study was directed at evaluating the suitability of Mg for craniofacial bone screws. The objective was to implant screws fabricated from commercially available Mg-alloys (pure Mg and AZ31) in-vivo in a rabbit mandible. First, Mg-alloy screws were compared to stainless steel screws in an in-vitro pull-out test and determined to have a similar holding strength (~40N). A finite element model of the screw was created using the pull-out test data, and the model can be used for future Mg-alloy screw design. Then, Mg-alloy screws were implanted for 4, 8, and 12 weeks, with two controls of an osteotomy site (hole) with no implant and a stainless steel screw implanted for 12 weeks. MicroCT (computed tomography) was used to assess bone remodeling and Mg-alloy degradation, both visually and qualitatively through volume fraction measurements for all time points. Histologic analysis was also completed for the Mg-alloys at 12 weeks. The results showed that craniofacial bone remodeling occurred around both Mg-alloy screw types. Pure Mg had a different degradation profile than AZ31, however bone growth occurred around both screw types. The degradation rate of both Mg-alloy screw types in the bone marrow space and the muscle were faster than in the cortical bone space at 12 weeks. Furthermore, it was shown that by alloying Mg, the degradation profile could be changed. These results indicate the promise of using Mg-alloys for craniofacial applications. PMID:24384125

Calculation of phase equilibria in Ti-Al-Cr-Mn quaternary system for developing lower cost titanium alloys

International Nuclear Information System (INIS)

Lu, X.G.; Li, C.H.; Chen, L.Y.; Qiu, A.T.; Ding, W.Z.

2011-01-01

Highlights: → This paper is about the concept of designing the lower cost titanium alloy. → The thermodynamic database of Ti-Al-Cr-Mn system is built up by Calphad method. → The pseudobinary sections with Cr: Mn = 3:1 and Al = 3, 4.5 and 6.0 wt% are calculated. → This may provide the theoretical support for designing the lower cost titanium alloy. - Abstract: The Ti-Al-Cr-Mn system is a potentially useful system for lower cost titanium alloy development; however, there are few reports about the experimental phase diagrams and the thermodynamical assessment for this system. In this study, the previous investigations for the thermodynamic descriptions of the sub-systems in the Ti-Al-Cr-Mn system are reviewed, our previous assessment for the related sub-systems in this quaternary system is summarized, the thermodynamical database of this quaternary system is built up by directly extrapolating from all sub-systems assessed by means of the Calphad method, then the pseudobinary sections with Cr:Mn = 3:1 and Al = 0.0, 3.0, 4.5 and 6.0 wt% are calculated, respectively. These pseudobinary phase diagrams may provide the theoretical support for designing the lower cost titanium alloys with different microstructures (α, α + β, and β titanium alloy).

The Development of an In-Situ TEM Technique for Studying Corrosion Behavior as Applied to Zirconium-Based Alloys

Science.gov (United States)

Harlow, Wayne

Zirconium-based alloys are a commonly used material for nuclear fuel rod cladding, due to its low neutron cross section and good corrosion properties. However, corrosion is still a limiting factor in fuel rod lifespan, which restricts burn up levels, and thus efficiency, that can be achieved. While long-term corrosion behavior has been studied through both reactor and autoclave samples, the oxide nucleation and growth behavior has not been extensively studied. This work develops a new technique to study the initial stages of corrosion in zirconium-based alloys and the microstructural effects on this process by developing an environmental cell system for the TEM. Nanoscale oxidation parameters are developed, as is a new FIB technique to support this method. Precession diffraction is used in conjunction with in-situ TEM to observe the initial stages of corrosion in these alloys, and oxide thickness is estimated using low-loss EELS. In addition, the stress stabilization of tetragonal ZrO 2 is explored in the context of sample preparation for TEM. It was found that in-situ environmental TEM using an environmental cell replicates the oxidation behavior observed in autoclaved samples in both oxide structure and phases. Utilizing this technique, it was shown that cracking of the oxide layer in zirconium-based alloys is related to oxide relaxation, and not thermal changes. The effect of secondary phase particles on oxidation behavior did not present significant results, however a new method for studying initial oxidation rates using low-loss EELS was developed.

DEVELOPMENT OF LASER CLADDING WEAR-RESISTANT COATING ON TITANIUM ALLOYS

OpenAIRE

RUILIANG BAO; HUIJUN YU; CHUANZHONG CHEN; BIAO QI; LIJIAN ZHANG

2006-01-01

Laser cladding is an advanced surface modification technology with broad prospect in making wear-resistant coating on titanium alloys. In this paper, the influences of laser cladding processing parameters on the quality of coating are generalized as well as the selection of cladding materials on titanium alloys. The microstructure characteristics and strengthening mechanism of coating are also analyzed. In addition, the problems and precaution measures in the laser cladding are pointed out.

Exploration of the Future – a Key to Sustainable Development

Directory of Open Access Journals (Sweden)

Vatroslav Zovko

2013-01-01

Full Text Available Throughout the history people were fascinated and curious about the future. The future was, and still is seen as a key for prosperous development in all aspects of the society. As such, new discipline is developed – future studies.This paper discusses the discipline of future studies and its role in the society and science. Future studies are analyzed in the context of sustainable development. It is argued that future studies and sustainable development are complementary in nature. Based on analysis of most developed countries in the world, that spend the greatest portion of their budget on research, development and science in comparison to the rest of the world, there is a conclusive link between investments in research, development and science, and the recognition of the importance of thinking about the future. Those countries started to formalize their future orientation in many respected research centres and universities through their educational programs and research. That situation poses the need for other, less well off countries, to follow up.

Development and Evaluation of Wide Clearance Braze Joints in Gamma Prime Alloys.

Science.gov (United States)

1982-03-01

process , it also cleans crack surfaces, and this opens a way to repair the very costly parts. Since the alloys contain aluminum and titanium , post- weld ...assembly was comr Let ,d by weld tacking the ends of the T-bar with a TIG torch. Sufficient T-bars of each parent alloy were prepared so that each surface...fluorocarbon cleaning process (FCP). For the right filler metal combination (Ren6 80 with D 15 alloy ) joint tensile strengths rivalled the base metal

Obtaining of U-2.5Zr7.5Nb and U-3Zr-9Nb alloys by sintering process

International Nuclear Information System (INIS)

Mazzeu, Thiago de Oliveira; Paula, Joao Bosco de; Ferraz, Wilmar Barbosa; Santos, Ana Maria Matildes dos; Brina, Jose Giovanni Mascarenhas

2011-01-01

The development of metallic fuels with low enrichment to be used in research and test reactors, as well in the future pressurized water reactors, focuses on the search for uranium alloys of high density. Alloying elements such as Zr, Nb and Mo are added to uranium to improve fuel performance in reactors. In this context, the Centro de Desenvolvimento da Tecnologia Nuclear (CDTN) in Belo Horizonte is developing the U-2.5Zr-7.5Nb and U- 3Zr-9Nb (weight %) alloys by the innovative process of sintering that utilizes raw materials in the form of powders. The powders were pressed at 400MPa and then sintered under a vacuum of about 5 x 10-6 Torr at temperatures ranging from 1050 deg to 1300 deg C. The densities of the alloys were measured geometrically and by hydrostatic method using water. The microstructures of the pellets were observed by scanning electron microscopy (SEM) and the elements of alloying were identified by energy dispersive X-ray spectroscopy (SEM/EDS) analysis. The obtained results showed a small increasing density with rising sintering temperature. The highest density achieved was approximately 80% of theoretical density. It was also qualitatively observed that the superficial oxidation of the pellets increased with increasing sintering temperature thus avoiding the fusion of the alloys at higher temperatures. (author)

Study of the structure and development of the set of reference materials of composition and structure of heat resisting nickel and intermetallic alloys

Directory of Open Access Journals (Sweden)

E. B. Chabina

2016-01-01

Full Text Available Relevance of research: There are two sizes (several microns and nanodimensional of strengthening j'-phase in single-crystal heat resisting nickel and intermetallic alloys, used for making blades of modern gas turbine engines (GTD. For in-depth study of structural and phase condition of such alloys not only qualitative description of created structure is necessary, but quantitative analysis of alloy components geometrical characteristics. Purpose of the work: Development of reference material sets of heat resisting nickel and intermetallic alloy composition and structure. Research methods: To address the measurement problem of control of structural and geometrical characteristics of single-crystal heat resisting and intermetallic alloys by analytical microscopy and X-ray diffraction analysis the research was carried out using certified measurement techniques on facilities, entered in the Register of Measurement Means of the Russian Federation. The research was carried out on microsections, foils and plates, cut in the plane {100}. Results: It is established that key parameters, defining the properties of these alloys are particle size of strengthening j' -phase, the layer thickness of j-phase between them and parameters of phases lattice. Metrological requirements for reference materials of composition and structure of heat resisting nickel and intermetallic alloys are formulated. The necessary and sufficient reference material set providing the possibility to determine the composition and structure parameters of single-crystal heat resisting nickel and intermetallic alloys is defined. The developed RM sets are certified as in-plant reference materials. Conclusion: The reference materials can be used for graduation of spectral equipment when conducting element analysis of specified class alloys; for calibration of means of measuring alloy structure parameters; for measurement of alloys phases lattice parameters; for structure reference pictures

Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

Science.gov (United States)

Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

1992-01-01

The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

Mechanical and corrosion properties of newly developed biodegradable Zn-based alloys for bone fixation.

Science.gov (United States)

Vojtěch, D; Kubásek, J; Serák, J; Novák, P

2011-09-01

In the present work Zn-Mg alloys containing up to 3wt.% Mg were studied as potential biodegradable materials for medical use. The structure, mechanical properties and corrosion behavior of these alloys were investigated and compared with those of pure Mg, AZ91HP and casting Zn-Al-Cu alloys. The structures were examined by light and scanning electron microscopy (SEM), and tensile and hardness testing were used to characterize the mechanical properties of the alloys. The corrosion behavior of the materials in simulated body fluid with pH values of 5, 7 and 10 was determined by immersion tests, potentiodynamic measurements and by monitoring the pH value evolution during corrosion. The surfaces of the corroded alloys were investigated by SEM, energy-dispersive spectrometry and X-ray photoelectron spectroscopy. It was found that a maximum strength and elongation of 150MPa and 2%, respectively, were achieved at Mg contents of approximately 1wt.%. These mechanical properties are discussed in relation to the structural features of the alloys. The corrosion rates of the Zn-Mg alloys were determined to be significantly lower than those of Mg and AZ91HP alloys. The former alloys corroded at rates of the order of tens of microns per year, whereas the corrosion rates of the latter were of the order of hundreds of microns per year. Possible zinc doses and toxicity were estimated from the corrosion behavior of the zinc alloys. It was found that these doses are negligible compared with the tolerable biological daily limit of zinc. Copyright © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Thermomechanical treatment of titanium alloys

International Nuclear Information System (INIS)

Khorev, A.K.

1979-01-01

The problems of the theory and practical application of thermomechanical treatment of titanium alloys are presented. On the basis of the systematic investigations developed are the methods of thermomechanical treatment of titanium alloys, established are the optimum procedures and produced are the bases of their industrial application with an account of alloy technological peculiarities and the procedure efficiency. It is found that those strengthening methods are more efficient at which the contribution of dispersion hardening prevails over the strengthening by phase hardening

Proceedings of 'workshop on Pb-alloy cooled fast reactor'

International Nuclear Information System (INIS)

Kim, Sang Ji; Kim, Yong Hee; Hong, Ser Gi

2003-06-01

The objective of 'Workshop on Pb-Alloy Cooled Fast Reactor', held in Taejeon, Korea on May 6, 2003, is to enhance the basic knowledge in this area by facilitating the exchange of information and discussions about problematic area of design aspects. There were five presentations from three different countries and about 25 participants gathered during the workshop. The topics covered in the workshop include benefits and drawbacks of Pb-alloy and Sodium coolant, two Pb-alloy cooled 900 MWt reactor designs using both B4C rods and NSTs, BREST-300 breakeven reactor and transmutation effectiveness of LLFPs in the typical thermal/fast neutron systems. The generic conclusion for the Pb-alloy cooled fast reactor from this workshop is as follows: 1) It has a potential to satisfy the goals established for the Generation-IV reactor concepts, so it has a bright future. 2) As a fast neutron system with a moderate breeding or a conversion, it is flexible in its roles and has superior safety characteristics over sodium coolant because of Pb-alloy's chemical inertness with water/air and high boiling temperature

Alloying principles for magnesium base heat resisting alloys

International Nuclear Information System (INIS)

Drits, M.E.; Rokhlin, L.L.; Oreshkina, A.A.; Nikitina, N.I.

1982-01-01

Some binary systems of magnesium-base alloys in which solid solutions are formed, are considered for prospecting heat resistant alloys. It is shown that elements having essential solubility in solid magnesium strongly decreasing with temperature should be used for alloying maqnesium base alloys with high strength properties at increased temperatures. The strengthening phases in these alloys should comprise essential quantity of magnesium and be rather refractory

Development of Niobium Boron grain retainer for aluminium silicon alloys

OpenAIRE

Nowak, Magdalena

2011-01-01

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University Aluminium castings with a large grain structure have poor mechanical properties which are primarily due to casting defects as opposed to fine grain structure. The grain refinement practice using chemical addition is well established for wrought alloys, however in the case of casting alloys, the practice of adding grain refiners and the impact on castability is not well established. The additio...

Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

Energy Technology Data Exchange (ETDEWEB)

Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C. E-mail: christina@neutron.kth.se; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D

2004-08-01

We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the <1 1 0> self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr.

Report on FY15 alloy 617 code rules development

Energy Technology Data Exchange (ETDEWEB)

Sham, Sam [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Jetter, Robert I [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hollinger, Greg [Becht Engineering Co., Inc., Liberty Corner, NJ (United States); Pease, Derrick [Becht Engineering Co., Inc., Liberty Corner, NJ (United States); Carter, Peter [Stress Engineering Services, Inc., Houston, TX (United States); Pu, Chao [Univ. of Tennessee, Knoxville, TN (United States); Wang, Yanli [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-01

Due to its strength at very high temperatures, up to 950°C (1742°F), Alloy 617 is the reference construction material for structural components that operate at or near the outlet temperature of the very high temperature gas-cooled reactors. However, the current rules in the ASME Section III, Division 5 Subsection HB, Subpart B for the evaluation of strain limits and creep-fatigue damage using simplified methods based on elastic analysis have been deemed inappropriate for Alloy 617 at temperatures above 650°C (1200°F) (Corum and Brass, Proceedings of ASME 1991 Pressure Vessels and Piping Conference, PVP-Vol. 215, p.147, ASME, NY, 1991). The rationale for this exclusion is that at higher temperatures it is not feasible to decouple plasticity and creep, which is the basis for the current simplified rules. This temperature, 650°C (1200°F), is well below the temperature range of interest for this material for the high temperature gas-cooled reactors and the very high temperature gas-cooled reactors. The only current alternative is, thus, a full inelastic analysis requiring sophisticated material models that have not yet been formulated and verified. To address these issues, proposed code rules have been developed which are based on the use of elastic-perfectly plastic (EPP) analysis methods applicable to very high temperatures. The proposed rules for strain limits and creep-fatigue evaluation were initially documented in the technical literature (Carter, Jetter and Sham, Proceedings of ASME 2012 Pressure Vessels and Piping Conference, papers PVP 2012 28082 and PVP 2012 28083, ASME, NY, 2012), and have been recently revised to incorporate comments and simplify their application. Background documents have been developed for these two code cases to support the ASME Code committee approval process. These background documents for the EPP strain limits and creep-fatigue code cases are documented in this report.

Alloy materials

Energy Technology Data Exchange (ETDEWEB)

Hans Thieme, Cornelis Leo (Westborough, MA); Thompson, Elliott D. (Coventry, RI); Fritzemeier, Leslie G. (Acton, MA); Cameron, Robert D. (Franklin, MA); Siegal, Edward J. (Malden, MA)

2002-01-01

An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

Alloy Effects on the Gas Nitriding Process

Science.gov (United States)

Yang, M.; Sisson, R. D.

2014-12-01

Alloy elements, such as Al, Cr, V, and Mo, have been used to improve the nitriding performance of steels. In the present work, plain carbon steel AISI 1045 and alloy steel AISI 4140 were selected to compare the nitriding effects of the alloying elements in AISI 4140. Fundamental analysis is carried out by using the "Lehrer-like" diagrams (alloy specific Lehrer diagram and nitriding potential versus nitrogen concentration diagram) and the compound layer growth model to simulate the gas nitriding process. With this method, the fundamental understanding for the alloy effect based on the thermodynamics and kinetics becomes possible. This new method paves the way for the development of new alloy for nitriding.

An Integrated Study on a Novel High Temperature High Entropy Alloy

Energy Technology Data Exchange (ETDEWEB)

Yang, Shizhong

2016-12-31

This report summarizes our recent works of theoretical modeling, simulation, and experimental validation of the simulation results on the new refractory high entropy alloy (HEA) design and oxide doped refractory HEA research. The simulation of the stability and thermal dynamics simulation on potential thermal stable candidates were performed and related HEA with oxide doped samples were synthesized and characterized. The HEA ab initio density functional theory and molecular dynamics physical property simulation methods and experimental texture validation techniques development, achievements already reached, course work development, students and postdoc training, and future improvement research directions are briefly introduced.

Alloy Development, Processing and Characterization of Devitrified Titanium Base Microcrystalline Alloys.

Science.gov (United States)

1986-01-01

1.5m wide by injecting the molten alloy onto a rotating copper ’. disk through the orifice at the bottom of the copper crucible under inert gas...icrocrystalline forms [10, 271. 7his technique adopts the combination of a water-cooled cold copper crucible with an arc heating scheme that uses non-consumable...are malted in the cold copper crucible and spun in an inert gas atmosphere. he ribbon produced has a uniform thickness of 20 to SOgm. 5’ -7 -. -F -i

Fe–Al–Mn–C lightweight structural alloys: a review on the microstructures and mechanical properties

Directory of Open Access Journals (Sweden)

Hansoo Kim, Dong-Woo Suh and Nack J Kim

2013-01-01

Full Text Available Adding a large amount of light elements such as aluminum to steels is not a new concept recalling that several Fe–Al–Mn–C alloys were patented in 1950s for replacement of nickel or chromium in corrosion resistance steels. However, the so-called lightweight steels or low-density steels were revisited recently, which is driven by demands from the industry where steel has served as a major structural material. Strengthening without loss of ductility has been a triumph in steel research, but lowering the density of steel by mixing with light elements will be another prospect that may support the competitiveness against emerging alternatives such as magnesium alloys. In this paper, we review recent studies on lightweight steels, emphasizing the concept of alloy design for microstructures and mechanical properties. The influence of alloying elements on the phase constituents, mechanical properties and the change of density is critically reviewed. Deformation mechanisms of various lightweight steels are discussed as well. This paper provides a reason why the success of lightweight steels is strongly dependent on scientific achievements even though alloy development is closely related to industrial applications. Finally, we summarize some of the main directions for future investigations necessary for vitalizing this field of interest.

Fe–Al–Mn–C lightweight structural alloys: a review on the microstructures and mechanical properties

Science.gov (United States)

Kim, Hansoo; Suh, Dong-Woo; Kim, Nack J

2013-01-01

Adding a large amount of light elements such as aluminum to steels is not a new concept recalling that several Fe–Al–Mn–C alloys were patented in 1950s for replacement of nickel or chromium in corrosion resistance steels. However, the so-called lightweight steels or low-density steels were revisited recently, which is driven by demands from the industry where steel has served as a major structural material. Strengthening without loss of ductility has been a triumph in steel research, but lowering the density of steel by mixing with light elements will be another prospect that may support the competitiveness against emerging alternatives such as magnesium alloys. In this paper, we review recent studies on lightweight steels, emphasizing the concept of alloy design for microstructures and mechanical properties. The influence of alloying elements on the phase constituents, mechanical properties and the change of density is critically reviewed. Deformation mechanisms of various lightweight steels are discussed as well. This paper provides a reason why the success of lightweight steels is strongly dependent on scientific achievements even though alloy development is closely related to industrial applications. Finally, we summarize some of the main directions for future investigations necessary for vitalizing this field of interest. PMID:27877553

Fe-Al-Mn-C lightweight structural alloys: a review on the microstructures and mechanical properties.

Science.gov (United States)

Kim, Hansoo; Suh, Dong-Woo; Kim, Nack J

2013-02-01

Adding a large amount of light elements such as aluminum to steels is not a new concept recalling that several Fe-Al-Mn-C alloys were patented in 1950s for replacement of nickel or chromium in corrosion resistance steels. However, the so-called lightweight steels or low-density steels were revisited recently, which is driven by demands from the industry where steel has served as a major structural material. Strengthening without loss of ductility has been a triumph in steel research, but lowering the density of steel by mixing with light elements will be another prospect that may support the competitiveness against emerging alternatives such as magnesium alloys. In this paper, we review recent studies on lightweight steels, emphasizing the concept of alloy design for microstructures and mechanical properties. The influence of alloying elements on the phase constituents, mechanical properties and the change of density is critically reviewed. Deformation mechanisms of various lightweight steels are discussed as well. This paper provides a reason why the success of lightweight steels is strongly dependent on scientific achievements even though alloy development is closely related to industrial applications. Finally, we summarize some of the main directions for future investigations necessary for vitalizing this field of interest.

Shape memory effect alloys

International Nuclear Information System (INIS)

Koshimizu, S.

1992-01-01

Although the pseudo- or super-elasticity phenomena and the shape memory effect were known since the 1940's, the enormous curiosity and the great interest to their practical applications emerged with the development of the NITINOL alloy (Nickel-Titanium Naval Ordance Laboratory) by the NASA during the 1960's. This fact marked the appearance of a new class of materials, popularly known as shape memory effect alloys (SMEA). The objective of this work is to present a state-of-the-art of the development and applications for the SMEA. (E.O.)

Biodegradable Magnesium Alloys: A Review of Material Development and Applications

Science.gov (United States)

Persaud-Sharma, Dharam; McGoron, Anthony

2012-01-01

Magnesium based alloys possess a natural ability to biodegrade due to corrosion when placed within aqueous substances, which is promising for cardiovascular and orthopedic medical device applications. These materials can serve as a temporary scaffold when placed in vivo, which is desirable for treatments when temporary supportive structures are required to assist in the wound healing process. The nature of these materials to degrade is attributed to the high oxidative corrosion rates of magnesium. In this review, a summary is presented for magnesium material development, biocorrosion characteristics, as well as a biological translation for these results. PMID:22408600

Discussion and Future Directions for Eye Tracker Development

DEFF Research Database (Denmark)

Hansen, Dan Witzner; Mulvey, Fiona; Mardanbegi, Diako

2011-01-01

Eye and gaze tracking have a long history but there is still plenty of room for further development. In this concluding chapter for Section 6, we consider future perspectives for the development of eye and gaze tracking.......Eye and gaze tracking have a long history but there is still plenty of room for further development. In this concluding chapter for Section 6, we consider future perspectives for the development of eye and gaze tracking....

Impact of the De-Alloying Kinetics and Alloy Microstructure on the Final Morphology of De-Alloyed Meso-Porous Metal Films

Directory of Open Access Journals (Sweden)

Bao Lin

2014-10-01

Full Text Available Nano-textured porous metal materials present unique surface properties due to their enhanced surface energy with potential applications in sensing, molecular separation and catalysis. In this paper, commercial alloy foils, including brass (Cu85Zn15 and Cu70Zn30 and white gold (Au50Ag50 foils have been chemically de-alloyed to form nano-porous thin films. The impact of the initial alloy micro-structure and number of phases, as well as chemical de-alloying (DA parameters, including etchant concentration, time and solution temperature on the final nano-porous thin film morphology and properties were investigated by electron microscopy (EM. Furthermore, the penetration depth of the pores across the alloys were evaluated through the preparation of cross sections by focus ion beam (FIB milling. It is demonstrated that ordered pores ranging between 100 nm and 600 nm in diameter and 2–5 μm in depth can be successfully formed for the range of materials tested. The microstructure of the foils were obtained by electron back-scattered diffraction (EBSD and linked to development of pits across the material thickness and surface during DA. The role of selective etching of both noble and sacrificial metal phases of the alloy were discussed in light of the competitive surface etching across the range of microstructures and materials tested.

Recommendations on future development of decision support systems

DEFF Research Database (Denmark)

MCarthur, Stephen; Chen, Minjiang; Marinelli, Mattia

Deliverable 8.3 reports on the consolidation of experiences from visualisation, decision support prototypes experiments and recommendations on future developments of decision support systems......Deliverable 8.3 reports on the consolidation of experiences from visualisation, decision support prototypes experiments and recommendations on future developments of decision support systems...

Quantification of microstructural features in α/β titanium alloys

International Nuclear Information System (INIS)

Tiley, J.; Searles, T.; Lee, E.; Kar, S.; Banerjee, R.; Russ, J.C.; Fraser, H.L.

2004-01-01

Mechanical properties of α/β Ti alloys are closely related to their microstructure. The complexity of the microstructural features involved makes it rather difficult to develop models for predicting properties of these alloys. Developing predictive rules-based models for α/β Ti alloys requires a huge database consisting of quantified microstructural data. This in turn requires the development of rigorous stereological procedures capable of quantifying the various microstructural features of interest imaged using optical and scanning electron microscopy (SEM) micrographs. In the present paper, rigorous stereological procedures have been developed for quantifying four important microstructural features in these alloys: thickness of Widmanstaetten α laths, colony scale factor, prior β grain size, and volume fraction of Widmanstaetten α laths

High-Throughput Combinatorial Development of High-Entropy Alloys For Light-Weight Structural Applications

Energy Technology Data Exchange (ETDEWEB)

Van Duren, Jeroen K [Intermolecular, Inc., San Jose, CA (United States); Koch, Carl [North Carolina State Univ., Raleigh, NC (United States); Luo, Alan [The Ohio State Univ., Columbus, OH (United States); Sample, Vivek [Arconic, Pittsburgh, PA (United States); Sachdev, Anil [General Motors, Detroit, MI (United States)

2017-12-29

The primary limitation of today’s lightweight structural alloys is that specific yield strengths (SYS) higher than 200MPa x cc/g (typical value for titanium alloys) are extremely difficult to achieve. This holds true especially at a cost lower than 5dollars/kg (typical value for magnesium alloys). Recently, high-entropy alloys (HEA) have shown promising SYS, yet the large composition space of HEA makes screening compositions complex and time-consuming. Over the course of this 2-year project we started from 150 billion compositions and reduced the number of potential low-density (<5g/cc), low-cost (<5dollars/kg) high-entropy alloy (LDHEA) candidates that are single-phase, disordered, solid-solution (SPSS) to a few thousand compositions. This was accomplished by means of machine learning to guide design for SPSS LDHEA based on a combination of recursive partitioning, an extensive, experimental HEA database compiled from 24 literature sources, and 91 calculated parameters serving as phenomenological selection rules. Machine learning shows an accuracy of 82% in identifying which compositions of a separate, smaller, experimental HEA database are SPSS HEA. Calculation of Phase Diagrams (CALPHAD) shows an accuracy of 71-77% for the alloys supported by the CALPHAD database, where 30% of the compiled HEA database is not supported by CALPHAD. In addition to machine learning, and CALPHAD, a third tool was developed to aid design of SPSS LDHEA. Phase diagrams were calculated by constructing the Gibbs-free energy convex hull based on easily accessible enthalpy and entropy terms. Surprisingly, accuracy was 78%. Pursuing these LDHEA candidates by high-throughput experimental methods resulted in SPSS LDHEA composed of transition metals (e.g. Cr, Mn, Fe, Ni, Cu) alloyed with Al, yet the high concentration of Al, necessary to bring the mass density below 5.0g/cc, makes these materials hard and brittle, body-centered-cubic (BCC) alloys. A related, yet multi-phase BCC alloy, based

ODS Alloys for Nuclear Applications

International Nuclear Information System (INIS)

Jang, Jin Sung

2006-01-01

ODS (oxide dispersion strengthening) alloy is one of the potential candidate alloys for the cladding or in reactor components of Generation IV reactors and for the structural material even for fusion reactors. It is widely accepted as very resistant material to neutron irradiation as well as strong material at high temperature due to its finely distributed and stable oxide particles. Among Generation IV reactors SFR and SCWR are anticipated in general to run in the temperature range between 300 and 550 .deg. C, and the peak cladding temperature is supposed to reach at about 620 .deg. C during the normal operation. Therefore Zr.base alloys, which have been widely known and adopted for the cladding material due to their excellent neutron economics, are no more adequate at these operating conditions. Fe-base ODS alloys in general has a good high temperature strength at the above high temperature as well as the neutron resistance. In this study a range of commercial grade ODS alloys and their applications are reviewed, including an investigation of the stability of a commercial grade 20% Cr Fe-base ODS alloy(MA956). The alloy was evaluated in terms of the fracture toughness change along with the aging treatment. Also an attempt of the development of 9% Cr Fe-base ODS alloys is introduced

High-entropy alloys as high-temperature thermoelectric materials

Energy Technology Data Exchange (ETDEWEB)

Shafeie, Samrand [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Guo, Sheng, E-mail: sheng.guo@chalmers.se [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Hu, Qiang [Institute of Applied Physics, Jiangxi Academy of Sciences, Nanchang 330029 (China); Fahlquist, Henrik [Bruker AXS Nordic AB, 17067 Solna (Sweden); Erhart, Paul [Department of Applied Physics, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Palmqvist, Anders, E-mail: anders.palmqvist@chalmers.se [Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden)

2015-11-14

Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

Anodic oxidation of Ta/Fe alloys

International Nuclear Information System (INIS)

Mato, S.; Alcala, G.; Thompson, G.E.; Skeldon, P.; Shimizu, K.; Habazaki, H.; Quance, T.; Graham, M.J.; Masheder, D.

2003-01-01

The behaviour of iron during anodizing of sputter-deposited Ta/Fe alloys in ammonium pentaborate electrolyte has been examined by transmission electron microscopy, Rutherford backscattering spectroscopy, glow discharge optical emission spectroscopy and X-ray photoelectron spectroscopy. Anodic films on Ta/1.5 at.% Fe, Ta/3 at.% Fe and Ta/7 at.% Fe alloys are amorphous and featureless and develop at high current efficiency with respective formation ratios of 1.67, 1.60 and 1.55 nm V -1 . Anodic oxidation of the alloys proceeds without significant enrichment of iron in the alloy in the vicinity of the alloy/film interface and without oxygen generation during film growth, unlike the behaviour of Al/Fe alloys containing similar concentrations of iron. The higher migration rate of iron species relative to that of tantalum ions leads to the formation of an outer iron-rich layer at the film surface

Estimating residual life of alloy 600 RPV penetrations

International Nuclear Information System (INIS)

Hunt, E.S.; White, G.A.; Pathania, R.; Arey, M.L.; Whitaker, D.E.

1996-01-01

Primary water stress corrosion cracking (PWSCC) of Alloy 600 penetrations PWR in reactor pressure vessel (RPV) heads has become a significant economic concern worldwide. PWSCC of these penetrations has led to extended maintenance outages, expensive inspections and repairs, and in some cases, replacement of the entire vessel head. This paper describes methodology developed to predict the remaining life of Alloy 600 penetrations in reactor vessel heads. Predictions of remaining life are an important input to planning models used by utilities to select a strategy for responding to the PWSCC issue at the lowest life cycle cost with an acceptably low risk of leakage. The remaining life of RPV penetrations is determined using the results of inspections of penetrations and statistical methods to predict future degradation. The analysis takes into account the effects of material properties, welding residual stresses, and operating temperature on PWSCC initiation and growth. The probability of developing cracks of various depths is assessed using Monte Carlo methods which provide for uncertainties in the input assumptions. For plants which have not yet performed inspections, remaining life predictions are based on inspection results from similar plants which have performed inspections with corrections made for known differences in design details, material properties and operating conditions

Development of a Numerical Model for High-Temperature Shape Memory Alloys

Science.gov (United States)

DeCastro, Jonathan A.; Melcher, Kevin J.; Noebe, Ronald D.; Gaydosh, Darrell J.

2006-01-01

A thermomechanical hysteresis model for a high-temperature shape memory alloy (HTSMA) actuator material is presented. The model is capable of predicting strain output of a tensile-loaded HTSMA when excited by arbitrary temperature-stress inputs for the purpose of actuator and controls design. Common quasi-static generalized Preisach hysteresis models available in the literature require large sets of experimental data for model identification at a particular operating point, and substantially more data for multiple operating points. The novel algorithm introduced here proposes an alternate approach to Preisach methods that is better suited for research-stage alloys, such as recently-developed HTSMAs, for which a complete database is not yet available. A detailed description of the minor loop hysteresis model is presented in this paper, as well as a methodology for determination of model parameters. The model is then qualitatively evaluated with respect to well-established Preisach properties and against a set of low-temperature cycled loading data using a modified form of the one-dimensional Brinson constitutive equation. The computationally efficient algorithm demonstrates adherence to Preisach properties and excellent agreement to the validation data set.

Neural network potential for Al-Mg-Si alloys

Science.gov (United States)

Kobayashi, Ryo; Giofré, Daniele; Junge, Till; Ceriotti, Michele; Curtin, William A.

2017-10-01

The 6000 series Al alloys, which include a few percent of Mg and Si, are important in automotive and aviation industries because of their low weight, as compared to steels, and the fact their strength can be greatly improved through engineered precipitation. To enable atomistic-level simulations of both the processing and performance of this important alloy system, a neural network (NN) potential for the ternary Al-Mg-Si has been created. Training of the NN uses an extensive database of properties computed using first-principles density functional theory, including complex precipitate phases in this alloy. The NN potential accurately reproduces most of the pure Al properties relevant to the mechanical behavior as well as heat of solution, solute-solute, and solute-vacancy interaction energies, and formation energies of small solute clusters and precipitates that are required for modeling the early stage of precipitation and mechanical strengthening. This success not only enables future detailed studies of Al-Mg-Si but also highlights the ability of NN methods to generate useful potentials in complex alloy systems.

Monitorizing nitinol alloy surface reactions for biofouling studies

International Nuclear Information System (INIS)

Dinu, C.Z.; Dinca, V.C.; Soare, S.; Moldovan, A.; Smarandache, D.; Scarisoareanu, N.; Barbalat, A.; Birjega, R.; Dinescu, M.; DiStefano, V. Ferrari

2007-01-01

Growth and deposition of unwanted bacteria on implant metal alloys affect their use as biomedical samples. Monitoring any bacterial biofilm accumulation will provide early countermeasures. For a reliable antifouling strategy we prepared nitinol (NiTi) thin films on Ti-derived substrates by using a pulsed laser deposition (PLD) method. As the microstructure of Ti-alloy is dictated by the tensile strength, fatigue and the fracture toughness we tested the use of hydrogen as an alloying element. X-ray diffraction (XRD), scanning electron microscopy (SEM) and atomic force microscopy (AFM) investigated the crystalline structure, chemical composition and respectively the surface morphology of the nitinol hydrogen and hydrogen-free samples. Moreover, the alloys were integrated and tested using a cellular metric and their responses were systematic evaluated and quantified. Our attractive approach is meant to select the suitable components for an effective and trustworthy anti-fouling strategy. A greater understanding of such processes should lead to novel and effective control methods that would improve in the future implant stability and capabilities

Vanadium-base alloys for fusion reactor applications

International Nuclear Information System (INIS)

Smith, D.L.; Loomis, B.A.; Diercks, D.R.

1984-10-01

Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined

Vanadium-base alloys for fusion reactor applications

Energy Technology Data Exchange (ETDEWEB)

Smith, D.L.; Loomis, B.A.; Diercks, D.R.

1984-10-01

Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

Energy Technology Data Exchange (ETDEWEB)

R. P. Martukanitz and S. Babu

2007-05-03

Laser surfacing in the form of cladding, alloying, and modifications are gaining widespread use because of its ability to provide high deposition rates, low thermal distortion, and refined microstructure due to high solidification rates. Because of these advantages, laser surface alloying is considered a prime candidate for producing ultra-hard coatings through the establishment or in situ formation of composite structures. Therefore, a program was conducted by the Applied Research Laboratory, Pennsylvania State University and Oak Ridge National Laboratory to develop the scientific and engineering basis for performing laser-based surface modifications involving the addition of hard particles, such as carbides, borides, and nitrides, within a metallic matrix for improved wear, fatigue, creep, and corrosion resistance. This has involved the development of advanced laser processing and simulation techniques, along with the refinement and application of these techniques for predicting and selecting materials and processing parameters for the creation of new surfaces having improved properties over current coating technologies. This program has also resulted in the formulation of process and material simulation tools capable of examining the potential for the formation and retention of composite coatings and deposits produced using laser processing techniques, as well as positive laboratory demonstrations in producing these coatings. In conjunction with the process simulation techniques, the application of computational thermodynamic and kinetic models to design laser surface alloying materials was demonstrated and resulted in a vast improvement in the formulation of materials used for producing composite coatings. The methodology was used to identify materials and to selectively modify microstructures for increasing hardness of deposits produced by the laser surface alloying process. Computational thermodynamic calculations indicated that it was possible to induce the

Corrosion performance of new Zircaloy-2-based alloys

International Nuclear Information System (INIS)

Rudling, P.; Mikes-Lindbaeck, M.; Lethinen, B.; Andren, H.O.; Stiller, K.

1994-01-01

A material development project was initiated to develop a new zirconium alloy, outside the ASTM specifications for Zircaloy-2 and Zircaloy-4, with optimized hydriding and corrosion properties for both boiling water reactors and pressurized water reactors. A number of different alloys were manufactured. These alloys were long-term corrosion tested in autoclaves at 400 C in steam. Also, a 520 C/24 h steam test was carried out. The zirconium metal microstructure and the chemistry of precipitates were characterized by analytical electron microscopy. The metal matrix chemistry was determined by atom probe analysis. The paper describes the correlations between corrosion material performance and zirconium alloy microstructure

Materials Reliability Program Resistance to Primary Water Stress Corrosion Cracking of Alloys 690, 52, and 152 in Pressurized Water Reactors (MRP-111)

Energy Technology Data Exchange (ETDEWEB)

Xu, H. [Framatome ANP, Inc., Lynchburg, VA (United States); Fyfitch, S. [Framatome ANP, Inc., Lynchburg, VA (United States); Scott, P. [Framatome ANP, SAS, Paris (France); Foucault, M. [Framatome ANP, SAS, Le Creusot (France); Kilian, R. [Framatome ANP, GmbH, Erlangen (Germany); Winters, M. [Framatome ANP, GmbH, Erlangen (Germany)

2004-03-01

Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. Repairs and replacements have generally utilized wrought Alloy 690 material and its compatible weld metals (Alloy 152 and Alloy 52), which have been shown to be very highly resistant to PWSCC in laboratory experiments and have been free from cracking in operating reactors over periods already up to nearly 15 years. It is nevertheless prudent for the PWR industry to attempt to quantify the longevity of these materials with respect to aging degradation by corrosion in order to provide a sound technical basis for the development of future inspection requirements for repaired or replaced component items. This document first reviews numerous laboratory tests, conducted over the last two decades, that were performed with wrought Alloy 690 and Alloy 52 or Alloy 152 weld materials under various test conditions pertinent to corrosion resistance in PWR environments. The main focus of the present review is on PWSCC, but secondary-side conditions are also briefly considered.

Materials Reliability Program Resistance to Primary Water Stress Corrosion Cracking of Alloys 690, 52, and 152 in Pressurized Water Reactors (MRP-111)

International Nuclear Information System (INIS)

Xu, H.; Fyfitch, S.; Scott, P.; Foucault, M.; Kilian, R.; Winters, M.

2004-01-01

Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. Repairs and replacements have generally utilized wrought Alloy 690 material and its compatible weld metals (Alloy 152 and Alloy 52), which have been shown to be very highly resistant to PWSCC in laboratory experiments and have been free from cracking in operating reactors over periods already up to nearly 15 years. It is nevertheless prudent for the PWR industry to attempt to quantify the longevity of these materials with respect to aging degradation by corrosion in order to provide a sound technical basis for the development of future inspection requirements for repaired or replaced component items. This document first reviews numerous laboratory tests, conducted over the last two decades, that were performed with wrought Alloy 690 and Alloy 52 or Alloy 152 weld materials under various test conditions pertinent to corrosion resistance in PWR environments. The main focus of the present review is on PWSCC, but secondary-side conditions are also briefly considered

Surface characterization of alloy Ti-6Al-7Nb treated plasma

International Nuclear Information System (INIS)

Moura, J.K.L.; Macedo, H.R.A.; Brito, E.M.; Brandim, A.S.

2014-01-01

Plasma surface modifications are subject of numerous studies to improve the quality of a given material. Titanium and its alloys are widely used in biomedical applications and plasma treatment technique is increasingly used to improve the surface properties thereof. The research have a objective in the comparative analysis of the change in microstructure of Ti-6Al-7Nb alloys after treatment of plasma nitriding. The technical are: nitriding with cathode cage (NGC) and planar discharge. The characterization was obtained by MEV (Scanning Electronic Microscope) and hardness. The results was compared about the better surface modification that meets future prospects of the biocompatibility of the alloy.(author)

Research activities of biomedical magnesium alloys in China

Science.gov (United States)

Zheng, Yufeng; Gu, Xuenan

2011-04-01

The potential application of Mg alloys as bioabsorable/biodegradable implants have attracted much recent attention in China. Advances in the design and biocompatibility evaluation of bio-Mg alloys in China are reviewed in this paper. Bio-Mg alloys have been developed by alloying with the trace elements existing in human body, such as Mg-Ca, Mg-Zn and Mg-Si based systems. Additionally, novel structured Mg alloys such as porous, composited, nanocrystalline and bulk metallic glass alloys were tried. To control the biocorrosion rate of bio-Mg implant to match the self-healing/regeneration rate of the surrounding tissue in vivo, surface modification layers were coated with physical and chemical methods.

Development of microactuators from shape memory alloys

International Nuclear Information System (INIS)

Kohl, M.

2002-04-01

Shape memory alloys (SMAs) have the fascinating property of shape recovery, which is associated with the generation of high energy densities. Nowadays, they are already used in several very successful applications. Within the last 10 years, SMA devices have entered also the field of microsystems technology. The present report gives an overview on the current state-of-the-art. For the examples of SMA microvalves and SMA linear actuators, the microactuator development is described from the idea to the prototype in comprehensive breadth. The breadth of research and development activities on SMA microactuators presently ranges from pure scientific topics of materials research to technological problems, e.g. of micromachining, integration and contacting. Further key aspects of development are three-dimensional models for the handling of complex SMA actuator geometries and coupled simulation routines in order to take multifunctional properties into account. For actuator design, mechanical and thermal optimization criteria are introduced, whose systematic implementation allows an optimum use of the shape memory effect. Some of the presented prototypes are already competitive components. One example are normally-open SMA microvalves driven by SMA foil actuators of 20 μm thickness, which are counted among the smallest microvalves and which still are able to control pressures and flows comparable to other valve concepts. Due to their modular design they can be combined with other microfluidic components in a flexible way for realization of fluidic microsystems. Another example are SMA microgrippers, a further development of SMA linear actuators, which presently outperform other microgrippers of comparable size with respect to gripping force and stroke. (orig.)

A Short Supplement to "A Future of Leadership Development"

Science.gov (United States)

Williams, Ken

2010-01-01

This paper is a short supplement to "A Future of Leadership Development." In this supplement, the author discusses the traits of a good leader. He also describes the factors of a good leadership development program. [For the full report, "A Future of Leadership Development," see ED520171.

Development of Self-Healing Zirconium-Silicide Coatings for Improved Performance Zirconium-Alloy Fuel Cladding

Energy Technology Data Exchange (ETDEWEB)

Sridharan, Kumar [University of Wisconsin-Madison; Mariani, Robert [Idaho National Lab. (INL), Idaho Falls, ID (United States); Bai, Xianming [Idaho National Lab. (INL), Idaho Falls, ID (United States); Xu, Peng [Westinghouse Electric Company; Lahoda, Ed [Westinghouse Electric Company

2018-03-31

oxide film matrix which develops at high temperatures. Cold spray and thermal spray deposition of ZrSi2 have been performed by systematically varying deposition parameters. While deposition of coating was achieved, further process optimization is required to improve coating quality deposited using these methods. An optimal zirconium-silicide slurry coating for mechanical properties and corrosion resistance/oxide protection was developed based on a theoretical characterization. The slurry coating was investigated using a range of similar compositional coatings to accurately characterize the best coating with respect its mechanical integrity and environmental protection for zirconium alloy substrates. Distinctive oxide layers of ZrSi2 prepared at 1000°C and 1400°C in ambient air were subjected to a 3.9 MeV Si2+ ions irradiation at 305°C and their radiation responses were characterized and analyzed. Nanocomposite oxides consisting of ZrO2 nanocrystals embedded in amorphous SiO2 matrix formed on ZrSi2 surface after oxidation at 1000°C. Radiation-induced phase mixing of the oxide phases and amorphization of ZrO2 was observed up to ~ 820 nm in depth, about one-third of the total radiation damaged region (2.5 µm in thickness) as estimated by SRIM calculation. Polygonal crystalline ZrSiO4 grains in dual-layered oxide scale on ZrSi2 at 1400°C were completely amorphized under the ion-irradiation. Given the high corrosion resistance of ZrSiO4 and immobilization of Si in aqueous environments conclusively demonstrated in this study, it is anticipated that the irradiated oxide scale would have a superior corrosion resistance compared to unirradiated surface. The results can be applied to not only baseline data for radiation response of the potential neutron deflector in advanced reactors but also development of nanocomposite structural materials in future spacecraft, sensors, detector subjected to high radiation dose. A quench test facility was designed and built to study

Two main and a new type rare earth elements in Mg alloys: A review

Science.gov (United States)

Kong, Linghang

2017-09-01

Magnesium (Mg) alloys stand for the lightest structure engineering materials. Moreover, the strengthening of Mg alloys in ductility, toughness and corrosion predominates their wide applications. With adding rare earth elements in Mg, the mechanical properties will be improved remarkably, especially their plasticity and strength. A brief overview of the addition of rare earth elements for Mg alloys is shown. The basic mechanisms of strengthening Mg alloys with rare earth elements are reviewed, including the solid solution strengthening, grain refinement and long period stacking ordered (LPSO) phase. Furthermore, the available rare earth elements are summarized by type, chemical or physical effects and other unique properties. Finally, some challenge problems that the research is facing and future expectations of ra-re-earth Mg alloys are stated and discussed.

Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

Energy Technology Data Exchange (ETDEWEB)

G. RObert Odette; Takuya Yamamoto

2009-08-14

Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

Research and development of the industrial basic technologies of the next generation, 'composite materials (highly functional, crystal-controlled alloys)'. Evaluation of the first phase research and development; Jisedai sangyo kiban gijutsu kenkyu kaihatsu 'koseino kessho seigyo gokin'. Zenki kenkyu kaihatsu hyoka

Energy Technology Data Exchange (ETDEWEB)

NONE

1985-03-30

The results of the first phase research and development project for developing highly functional, crystal-controlled alloys as the basic technologies of the next generation are evaluated. The R and D themes are selected to develop alloys superhighly resistant to heat, heat-resistant/high-rigidity and light/high-rigidity by controlling their crystals. Development of the basic techniques for these materials is of high significance, and highly rated. The efforts in the first-phase R and D project are aimed at designs of a total of 12 types of single-crystal alloys by the computer-aided alloy designing techniques, production of these alloys on a trial basis, and evaluation of their characteristics, for the alloys superhighly resistant to heat. Two of them are confirmed to be superior to the others, and selected as the alloys to be developed. This project has also established the single-crystal casting techniques, which allow crystal orientation almost completely. Various types of heat-resistant/high-rigidity and light/high-rigidity alloys are designed, produced on a trial basis, and evaluated for their characteristics. As a result, one alloy type is selected for each category. The other techniques developed by this project include those for adjusting powders for light/high-rigidity alloys whose average grain sizes are controlled and impurity contents are reduced. Bright prospects have been obtained for the techniques for superplastically forging the disk shapes. These efforts have almost achieved the development objectives of the first-phase R and D project. (NEDO)

Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

Energy Technology Data Exchange (ETDEWEB)

Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-09-30

The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000°C). Furthermore, these alloys have the potential to have prolonged survival under loss-of-coolant accident (LOCA) conditions compared to the more traditional cladding materials that are either Zr-based alloys or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility of mitigating welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing parameters. Also, a brief discussion of the irradiation at the High Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in detail focusing on the irradiation temperature. Limited fractography results are also presented and analyzed. The discussion highlights the limitations of the testing within a hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development and Analysis (LAMDA) laboratory and prepared for

Aging Optimization of Aluminum-Lithium Alloy L277 for Application to Cryotank Structures

Science.gov (United States)

Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Cho, A.

2003-01-01

Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties and improved damage tolerance. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. A design of experiments aging study was conducted for plate and a limited study on extrusions. To achieve the T8 temper, Alloy L277 is typically aged at 290 F for 40 hours. In the study for plate, a two-step aging treatment was developed through a design of experiments study and the one step aging used as a control. Based on the earlier NASA studies on 2195, the first step aging temperature was varied between 220 F and 260 F. The second step aging temperatures was varied between 290 F and 310 F, which is in the range of the single-step aging temperature. For extrusions, two, single-step, and one two-step aging condition were evaluated. The results of the design of experiments used for the T8 temper as well as a smaller set of experiments for the T6 temper for plate and the results for extrusions will be presented.

Development of medical guide wire of Cu-Al-Mn-base superelastic alloy with functionally graded characteristics.

Science.gov (United States)

Sutou, Yuji; Omori, Toshihiro; Furukawa, Akihisa; Takahashi, Yukinori; Kainuma, Ryosuke; Yamauchi, Kiyoshi; Yamashita, Shuzo; Ishida, Kiyohito

2004-04-15

A new type of medical guide wire with functionally graded hardness from the tip to the end was developed with the use of Cu-Al-Mn-based alloys. The superelasticity (SE) of the Cu-Al-Mn-based alloys in the tip is drastically improved by controlling the grain size, whereas the end of the wire is hardened using bainitic transformation by aging at around 200-400 degrees C. Therefore, the tip of the guide wire shows a superelasticity and its end has high stiffness. This guide wire with functionally graded characteristics shows excellent pushability and torquability, superior to that of the Ni-Ti guide wire. Copyright 2004 Wiley Periodicals, Inc.

Investigation on mechanical alloying process for v-cr-ti alloys

International Nuclear Information System (INIS)

Stanciulescu, M.; Carlan, P.; Mihalache, M.; Bucsa, G.; Abrudeanu, M.; Galateanu, A.

2015-01-01

Mechanical alloying (MA) is an efficient approach for fabricating oxide-dispersion alloys and structural materials including vanadium alloys for fusion and fission application. Dissolution behaviour of the alloying elements is a key issue for optimizing the mechanical alloying process in fabricating vanadium alloys. This paper studies the MA process of V-4wt.%Cr-4wt.%Ti alloy. The outcomes of the MA powders in a planetary ball mill are reported in terms of powder particle size and morphology evolution and elemental composition. The impact of spark-plasma sintering process on the mechanically alloyed powder is analysed. An optimal set of sintering parameters, including the maximum temperature, the dwell time and the heating rate are determined. (authors)

Precision forging technology for aluminum alloy

Science.gov (United States)

Deng, Lei; Wang, Xinyun; Jin, Junsong; Xia, Juchen

2018-03-01

Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, automobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and good corrosion resistance. However, during forging processes, underfilling, folding, broken streamline, crack, coarse grain, and other macro- or microdefects are easily generated because of the deformation characteristics of aluminum alloys, including narrow forgeable temperature region, fast heat dissipation to dies, strong adhesion, high strain rate sensitivity, and large flow resistance. Thus, it is seriously restricted for the forged part to obtain precision shape and enhanced property. In this paper, progresses in precision forging technologies of aluminum alloy parts were reviewed. Several advanced precision forging technologies have been developed, including closed die forging, isothermal die forging, local loading forging, metal flow forging with relief cavity, auxiliary force or vibration loading, casting-forging hybrid forming, and stamping-forging hybrid forming. High-precision aluminum alloy parts can be realized by controlling the forging processes and parameters or combining precision forging technologies with other forming technologies. The development of these technologies is beneficial to promote the application of aluminum alloys in manufacturing of lightweight parts.

Ni-Ti Alloys for Tribological Applications: The Effects of Serendipity on Research and Development

Science.gov (United States)

DellaCorte, Christopher

2016-01-01

Novel superelastic materials based upon Nickel-Titanium (NiTi) alloys are an emerging technology that almost escaped recognition. Though steel is the dominant material of choice for mechanical components (bearings and gears) it has intrinsic limitations related to corrosion and plastic deformation. In 2004, at the request of a small manufacturing firm, Nitinol 60 was assessed as an alternative to bearing steel. Early investigations showed it to be hard and impervious to aqueous corrosion but its tribological properties were not fully explored. Conventional wisdom in the field of tribology suggests that alloys rich in titanium are poor candidate bearing materials but NiTi, an intermetallic, demonstrates that such thinking can be and often is, wrong. Though early stage tests reveal acceptable friction and wear behavior, extensive materials engineering and processing development was essential in producing the precision microstructures needed for long-life bearings and gears. In the course of exploring this new material system other game-changing and unexpected properties, such as superelastic resilience, were observed. Today, the aerospace community is exploiting the unique characteristics of the NiTi alloy materials to solve problems on earth, underwater and in space. A fortunate decision to acknowledge a single industrial request turned out to be the key to an entirely new technology.

FY 2000 report on the survey on the future development of high grade board forming simulation technology; 2000 nendo kodoban seikei simulation gijutsu no kongo no tenkai ni kansuru chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

For the purpose of achieving energy conservation by reducing weight of vehicles, survey was made of forming/processing technology of new materials such as high-tensile steel and aluminum alloys, and the future development was studied of 'high grade board forming simulation technology.' The subject of the board forming simulation is to develop a method to precisely predict dimensional accuracy (mainly spring back) and sectional shape. When applying the forming simulation technology to difficult-processing materials such as high-tensile steel and aluminum alloys and unknown materials such as super metal, subjects seem to remain in the predicted accuracy because the material models used do not describe characteristics of these materials. The important subject is to upgrade the forming simulation of difficult-processing materials and unknown materials such as by precisely describing plastic anisotropy and instable phenomena of materials into the shape suitable for difficult-processing materials. The subject is also the development of the continuous simulation technology including a series of more than one processes in press processing - welding assembly - strength analysis. (NEDO)

FY 2000 report on the survey on the future development of high grade board forming simulation technology; 2000 nendo kodoban seikei simulation gijutsu no kongo no tenkai ni kansuru chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

For the purpose of achieving energy conservation by reducing weight of vehicles, survey was made of forming/processing technology of new materials such as high-tensile steel and aluminum alloys, and the future development was studied of 'high grade board forming simulation technology.' The subject of the board forming simulation is to develop a method to precisely predict dimensional accuracy (mainly spring back) and sectional shape. When applying the forming simulation technology to difficult-processing materials such as high-tensile steel and aluminum alloys and unknown materials such as super metal, subjects seem to remain in the predicted accuracy because the material models used do not describe characteristics of these materials. The important subject is to upgrade the forming simulation of difficult-processing materials and unknown materials such as by precisely describing plastic anisotropy and instable phenomena of materials into the shape suitable for difficult-processing materials. The subject is also the development of the continuous simulation technology including a series of more than one processes in press processing - welding assembly - strength analysis. (NEDO)

Electronic states in Li/sub c/Mg/sub l-c/ alloys: soft x-ray emission spectra

International Nuclear Information System (INIS)

Stocks, G.M.; Tagle, J.A.; Callcott, T.A.; Arakawa, E.T.

1980-01-01

A first principles theory is developed for Li-Mg alloy systems which avoids the use of pseudo-potentials and, more importantly, low-order perturbation theory and which can be checked quantitatively against detailed probes of the electronic structure such as soft x-ray spectroscopy. These calculations can then be used as a base against which the psuedo-potential methods can, in the future, be checked

A new high-strength iron base austenitic alloy with good toughness and corrosion resistance (GE-EPRI alloy-TTL)

International Nuclear Information System (INIS)

Ganesh, S.

1989-01-01

A new high strength, iron based, austenitic alloy has been successfully developed by GE-EPRI to satisfy the strength and corrosion resistance requirements of large retaining rings for high capacity generators (>840Mw). This new alloy is a modified version of the EPRI alloy-T developed by the University of California, Berkeley, in an earlier EPRI program. It is age hardenable and has the nominal composition (weight %): 34.5 Ni, 5Cr, 3Ti, 1Nb, 1Ta, 1Mo, .5Al, .3V, .01B. This composition was selected based on detailed metallurgical and processing studies on modified versions of alloy-T. These studies helped establish the optimum processing conditions for the new alloy and enabled the successful scale-up production of three large (50-52 inch dia) test rings from a 5,000 lb VIM-VAR billet. The rings were metallurgically sound and exhibited yield strength capabilities in the range 145 to 220 ksi depending on the extent of hot/cold work induced. The test rings met or exceeded all the property goals. The above alloy can provide a good combination of strength, toughness and corrosion resistance and, through an suitable modification of chemistry or processing conditions, could be a viable candidate for high strength LWR internal applications. 3 figs

Phases in lanthanum-nickel-aluminum alloys

International Nuclear Information System (INIS)

Mosley, W.C.

1992-01-01

Lanthanum-nickel-aluminum (LANA) alloys will be used to pump, store and separate hydrogen isotopes in the Replacement Tritium Facility (RTF). The aluminum content (y) of the primary LaNi 5 -phase is controlled to produce the desired pressure-temperature behavior for adsorption and desorption of hydrogen. However, secondary phases cause decreased capacity and some may cause undesirable retention of tritium. Twenty-three alloys purchased from Ergenics, Inc. for development of RTF processes have been characterized by scanning electron microscopy (SEM) and by electron microprobe analysis (EMPA) to determine the distributions and compositions of constituent phases. This memorandum reports the results of these characterization studies. Knowledge of the structural characteristics of these alloys is a useful first step in selecting materials for specific process development tests and in interpreting results of those tests. Once this information is coupled with data on hydrogen plateau pressures, retention and capacity, secondary phase limits for RTF alloys can be specified

Calculations of hydrogen diffusivity in Zr-based alloys: Influence of alloying elements and effect of stress

International Nuclear Information System (INIS)

Yu, J.; Jiang, C.; Zhang, Y.

2017-01-01

This report summarizes the progress on modeling hydrogen diffusivity in Zr-based alloys. The presence of hydrogen (H) can detrimentally affect the mechanical properties of many metals and alloys. To mitigate these detrimental effects requires fundamental understanding of the thermodynamics and kinetics governing H pickup and hydride formation. In this work, we focus on H diffusion in Zr-based alloys by studying the effects of alloying elements and stress, factors that have been shown to strongly affect H pickup and hydride formation in nuclear fuel claddings. A recently developed accelerated kinetic Monte Carlo method is used for the study. It is found that for the alloys considered here, H diffusivity depends weakly on composition, with negligible effect at high temperatures in the range of 600-1200 K. Therefore, the small variation in compositions of these alloys is likely not a major cause of the very different H pickup rates. In contrast, stress strongly affects H diffusivity. This effect needs to be considered for studying hydride formation and delayed hydride cracking.

Calculations of hydrogen diffusivity in Zr-based alloys: Influence of alloying elements and effect of stress

Energy Technology Data Exchange (ETDEWEB)

Yu, J. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Jiang, C. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Zhang, Y. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2017-06-01

This report summarizes the progress on modeling hydrogen diffusivity in Zr-based alloys. The presence of hydrogen (H) can detrimentally affect the mechanical properties of many metals and alloys. To mitigate these detrimental effects requires fundamental understanding of the thermodynamics and kinetics governing H pickup and hydride formation. In this work, we focus on H diffusion in Zr-based alloys by studying the effects of alloying elements and stress, factors that have been shown to strongly affect H pickup and hydride formation in nuclear fuel claddings. A recently developed accelerated kinetic Monte Carlo method is used for the study. It is found that for the alloys considered here, H diffusivity depends weakly on composition, with negligible effect at high temperatures in the range of 600-1200 K. Therefore, the small variation in compositions of these alloys is likely not a major cause of the very different H pickup rates. In contrast, stress strongly affects H diffusivity. This effect needs to be considered for studying hydride formation and delayed hydride cracking.

Phase transformations on Zr-Nb alloys

International Nuclear Information System (INIS)

Doi, Sergio Norifumi

1980-01-01