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Sample records for furnaces holzenergie teil

  1. Energy from wood - part 3: automatic wood furnaces; Holzenergie, Teil 3: automatische Holzfeuerungen - Energie du bois, Partie 3: installations automatiques de chauffage au bois

    Energy Technology Data Exchange (ETDEWEB)

    Nussbaumer, T. [Verenum, Zuerich (Switzerland)

    2001-07-01

    The paper gives an overview on the technologies and applications of automatic wood furnaces. The combustion systems are defined by the flow condition: With increasing gas velocity, fixed bed, stationary fluidized bed (SFB), circulating fluidized bed (CFB), and entrained flow reactors are distinguished. The furnace design and typical applications are described. Further, a comparison is presented which gives data of the typical size range and fuel types for the different combustion systems. The most common fixed bed reactors are under-stoker and grate furnaces. While under-stoker furnaces are applied in the size range from 20 kW to 2.5 MW, grate furnaces cover the size range from a few 100 kW up to more than 50 MW. Under-stoker furnaces are well suited for wood fuel with low ash content, moderate water content and limited fuel size. Grate furnaces are also suited for fuel with high ash and water content and large fuel sizes. Hence grate furnaces are nowadays most common. Due to the higher technical needs, fluidized bed reactors are dedicated to large-scale applications, typically > 5 MW for SFB and > 15 MW for CFB. Furthermore, fluidized bed combustion needs more intensive fuel pre-treatment, since the fuel size is smaller than < 10 mm. On the other hand, it enables very high combustion efficiency, the utilization of difficult fuels and fuel mixtures. Dust burners using forced-flow conditions are limited to the application of fine fuel particles such as saw dust and often applied in combination with a grate furnaces > 5 MW. Beside the combustion technology, the most relevant measures for process control and pollutant emission abatement are described. Automatic wood furnaces are relevant sources of nitric oxide emissions and of particulates smaller than 10 micron (PM 10). Hence electrostatic precipitators and fabric filters are applied for efficient particle removal in large plants, while only cyclones with limited efficiency are used in applications up to 2 to 5 MW

  2. Energy from wood - part 2: manual wood furnaces and pellet furnaces; Holzenergie, Teil 2: Handbeschickte Holzfeuerungen und Pelletheizungen - Energie du bois, Partie 2: installations de chauffage au bois a alimentation manuelle et installations de chauffage a granules de bois

    Energy Technology Data Exchange (ETDEWEB)

    Nussbaumer, T. [Verenum, Zuerich (Switzerland)

    2000-07-01

    The paper gives an overview on the technologies and applications of wood furnaces for residential heating and a methodology of the furnace types. With respect to the heat utilization, two systems are distinguished: Stoves for direct heat supply to the room, and boilers with heat transfer to water for central heating and domestic hot water. With respect to the combustion technology, furnaces with updraft and down-draft combustion are distinguished. The conventional updraft system with natural draft is most common for wood stoves and enables a simple operation. However, the combustion quality and efficiency can be increased with application of forced draft and down-draft combustion. This is most common in modern wood boilers and enables good mixing of combustible gases with air and allows an operation at low excess air. The principle of updraft and down-draft combustion are described and typical applications are discussed. Furthermore, modern control systems including lambda-control for the optimization of efficiency and emissions are described. As an alternative to log wood, wood pellets can be utilized for residential heating in either pellet stoves or pellet boilers. Thanks to the low water content and the well specified, standardized properties of wood pellets, pellet furnaces achieve high efficiencies and low emissions. Depending on the specific needs, different types of fuel storage and handling systems are available that allow a full automatic operation. In the case of pellet stoves, the fuel is usually stored in bags and the storage tank in the stove allows an independent operation for at least 24 hours. For pellet boilers, a fuel silo with a capacity of one season and with automatic feeding of the boiler is applied. (author)

  3. Energy from wood - part 1: fundamentals of wood combustion; Holzenergie, Teil 1: Grundlagen der Holzverbrennung - Energie du bois, Partie 1: fondements de la combustion du bois

    Energy Technology Data Exchange (ETDEWEB)

    Nussbaumer, T. [Verenum, Zuerich (Switzerland)

    2000-07-01

    The present publication describes the fundamentals of wood combustion and the mechanisms of pollutant formation. Furthermore, consequences for the design of wood furnaces are discussed. Based on the chemical reaction of wood combustion, the main influences on the pollutant formation are described. The combustion of wood is a multi-stage process of drying, devolatilization, gas combustion, and char burnout. The excess air ratio is introduced as a useful parameter. Its influence on the combustion is discussed. Important fuel properties for the design and operation of wood furnaces are the fuel humidity, the volatile content, the bulk density, and the ash content. The fuel humidity influences the heating value and the combustion temperature. Typical values for different wood fuels are presented and a formula to calculate the heating value is introduced. Since wood has a high volatile content, the main part of the wood is converted into combustible gases during heat up and devolatilization. As a consequence, the principle of a two stage combustion is described that enables an almost complete burnout with low emissions and high efficiency. For this purpose, primary air is injected for the gasification of the fuel and secondary air is added for the burnout of the combustible gases. It is shown that the mixing between combustion air and combustible gases is crucial for a complete burnout. Furthermore, a hot combustion chamber and an operation at optimum excess air have to be guaranteed. However, wood combustion is related to pollutant formation from two sources: On the one hand, an incomplete combustion can lead to high emissions of unburnt pollutants such as carbon monoxide, soot, and hydrocarbons. These pollutants can be reduced with optimized combustion. On the other hand, pollutants such as nitric oxides and particles are formed as a result of fuel constituents, i.e. nitrogen and ash. The formation of nitric oxides and particles as well as measures for their reduction

  4. Revision der Gattung Glycyphana Burmeister (Coleoptera, Cetoniinae) II. Teil

    NARCIS (Netherlands)

    Mikšic, R.

    1971-01-01

    Der erste Teil dieser Arbeit (Mikšić, 1970, Zool. Verh. Leiden, 107) bringt — ausser der Einleitung und den Literaturverzeichnis — die Bearbeitung aller Untergattungen der Gattung Glycyphana Burm. mit glattem Mesosternalprocessus. In diesem zweiten und letzten Teil wurden die Untergattungen mit

  5. Energy from wood - an overview; Holzenergie, Uebersicht - Energie du bois, apercu du bois

    Energy Technology Data Exchange (ETDEWEB)

    Nussbaumer, T. [Verenum, Zuerich (Switzerland)

    2000-07-01

    The present publication is the introduction to a series of papers on fundamentals and applications of wood energy. It summarizes figures and data of the actual situation of fuel wood utilization in Switzerland and its potential for the future. Further, the advantages of bio-energy are discussed and the possibilities of funding for bio-energy in Switzerland are described. Wood contributes with 2.5% to the total energy demand in Switzerland nowadays. However, the utilization of wood energy can be more than doubled, which is one of the targets of the Swiss energy policy. The supply chains for the different types of fuel wood are described and specifications and prices of log wood, forestry wood chips and wood residues are presented. The main applications of wood energy are residential heating with manually operated wood boilers and stoves, on the one hand, and heat production with automatic wood furnaces in industry and communities, on the other hand. Automatic furnaces have been promoted in the past ten years and hence they contribute nowadays with more than 50% to the energy supply from wood with a further growing share. As an assistance for further information, a list of institutions and addresses in the field of wood energy in Switzerland is given in the paper. (author)

  6. Energy wood. Part 2b: Wood pellets and pellet space-heating systems; Holzenergie Teil 2b: Holzpellets und Pelletheizungen / Energie du bois Partie 2b: Granules de bois et installations de chauffage a granules de bois

    Energy Technology Data Exchange (ETDEWEB)

    Nussbaumer, T. [Verenum, Zuerich (Switzerland)

    2002-07-01

    The paper gives an overview on pellet utilization including all relevant process steps: Potential and properties of saw dust as raw material, pellet production with drying and pelletizing, standardization of wood pellets, storage and handling of pellets, combustion of wood pellets in stoves and boilers and applications for residential heating. In comparison to other wood fuels, wood pellets show several advantages: Low water content and high heating value, high energy density, and homogeneous properties thus enabling stationary combustion conditions. However, quality control is needed to ensure constant properties of the pellets and to avoid the utilization of contaminated raw materials for the pellet production. Typical data of efficiencies and emissions of pellet stoves and boilers are given and a life cycle analysis (LCA) of wood pellets in comparison to log wood and wood chips is described. The LCA shows that wood pellets are advantageous thanks to relatively low emissions. Hence, the utilization of wood pellet is proposed as a complementary technology to the combustion of wood chips and log wood. Finally, typical fuel cost of wood pellets in Switzerland are given and compared with light fuel oil. (author)

  7. Electromelt furnace evaluation

    International Nuclear Information System (INIS)

    Reimann, G.A.; Welch, J.M.

    1981-09-01

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high

  8. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  9. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  10. ENERGY STAR Certified Furnaces

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 4.1 ENERGY STAR Program Requirements for Furnaces that are effective as of February 1,...

  11. Radioactive waste melting furnace

    International Nuclear Information System (INIS)

    Nakayama, Junpei.

    1997-01-01

    The present invention provides a radioactive waste melting furnace excellent in heat insulating property, capable of exchanging only refractory materials with lesser amount of contamination. Namely, an heat insulation layer is disposed on the outer wall of the melting furnace. A refractory layer is disposed on the inner wall being in contact with molten materials in the melting furnace. A metal vessel covering the refractory layer is interposed between the heat insulation layer and the refractory layer. In addition, a metal outer shell covering the heat insulation layer is disposed on the heat insulation layer on the outer wall of the melting furnace. Bricks comprising, for example, alumina, carbon, zircon, magnesia or chromia having a low heat conductivity are used for the outer wall heat insulation layer irrespective of the melting performance. The refractory layer on the inner wall is made of bricks comprising chromia, alumina and zircon as molten materials of low basicity and chromia and magnesia as molten materials of high basicity. The materials of the metal vessel may be ordinary carbon steels, cast irons, or stainless steels. The refractory layer is taken out from the melting furnace together with the metal vessel, and only the refractory layer can be removed. Radiation contamination is eliminated. The metal vessel can be used again. (I.S.)

  12. Das Minderheitenrecht europäischer Staaten. Teil 2 / Carmen Schmidt

    Index Scriptorium Estoniae

    Schmidt, Carmen, 1956-

    1996-01-01

    Raamatuarvustus: Das Minderheitenrecht europäischer Staaten. Teil 2 / herausgegeben von Jochen Abr. Frowein, Rainer Hofmann, Stefan Oeter ; Max-Planck-Institut für ausländisches öffentliches Recht und Völkerrecht. Berlin [etc.] : Springer-Verlag, 1994

  13. Non-carbon induction furnace

    Science.gov (United States)

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  14. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  15. Cupola Furnace Computer Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  16. CORELESS INDUCTION FURNACE. CONSTRUCTIVE DIFFERENCES, OPERATION

    Directory of Open Access Journals (Sweden)

    A. N. Saharevich

    2012-01-01

    Full Text Available The main tendencies of development of induction crucible furnaces are considered. constructive differences of crucible furnaces in comparison with fuel furnaces are given. The area of their application is specified.

  17. Challenges in Melt Furnace Tests

    Science.gov (United States)

    Belt, Cynthia

    2014-09-01

    Measurement is a critical part of running a cast house. Key performance indicators such as energy intensity, production (or melt rate), downtime (or OEE), and melt loss must all be understood and monitored on a weekly or monthly basis. Continuous process variables such as bath temperature, flue temperature, and furnace pressure should be used to control the furnace systems along with storing the values in databases for later analysis. While using measurement to track furnace performance over time is important, there is also a time and place for short-term tests.

  18. Arc -furnace Flicker Compensation in Ethiopia.

    African Journals Online (AJOL)

    series capacitors nor the translater scheme is appli- cable where more ... The arc furnace is of conventional design. The furnace ... power of the furnace. This reactor had three tappings and a short-circuiting switch. REQUIREMENTS OF THE COMPENSATOR. The fluctuations could be caused by the furnace on whichever ...

  19. Fossil fuel furnace reactor

    Science.gov (United States)

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  20. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  1. High Efficiency Solar Furnace Core, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to develop a high efficiency solar furnace core that greatly lessens the heat losses from the furnace core, either greatly reducing the amount of...

  2. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  3. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

  4. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  5. Furnace profile effects on glass shell formation

    International Nuclear Information System (INIS)

    O'Holleran, T.P.; Downs, R.L.; Homyk, B.D.

    1981-01-01

    In the course of blowing glass shells in a furnace drop tower it has been observed that furnace temperature profile affects shell aspect ratio. Wall uniformity appears less sensitive to temperature profile as long as some minimum-time/temperature history is achieved for a given glass composition. Quantitative results will be reported from experiments wherein the furnace temperature profile is systematically varied and the resultant shells are statistically analyzed for aspect ratio and wall uniformity

  6. Measurement of airflow in residential furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biermayer, Peter J.; Lutz, James; Lekov, Alex

    2004-01-24

    In order to have a standard for furnaces that includes electricity consumption or for the efficiency of furnace blowers to be determined, it is necessary to determine the airflow of a furnace or furnace blower. This study focused on airflow testing, in order to determine if an existing test method for measuring blower airflow could be used to measure the airflow of a furnace, under conditions seen in actual installations and to collect data and insights into the operating characteristics of various types of furnace blowers, to use in the analysis of the electricity consumption of furnaces. Results of the measured airflow on furnaces with three types of blower and motor combinations are presented in the report. These included: (1) a forward-curved blower wheel with a typical permanent split capacitor (PSC) motor, (2) a forward-curved blower wheel with an electronically-commutated motor (ECM), and (3) a prototype blower, consisting of a backward-inclined blower wheel matched to an ECM motor prototype, which is being developed as an energy-saving alternative to conventional furnace blowers. The testing provided data on power consumption, static and total pressure, and blower speed.

  7. Tracer tests on furnaces at Metalloys Limited

    International Nuclear Information System (INIS)

    Smith, D.J.; Wedepohl, A.

    1983-01-01

    During 1980, thirteen double tests were carried out with five radioactive isotopes on three furnaces at Metalloys Limited, near Meyerton. Each double test involved the introduction of a sample of coke impregnated with lanthanum and a sample of irradiated manganese ore ( 54 Mn or 59 Fe), irradiated quartzite ( 46 Sc), or irradiated coal ( 46 Sc, 59 Fe, and 60 Co). The tests were conducted on the three large furnaces for the production of high-carbon ferromanganese, viz M10, M11, and M12. The radioactivity of samples of the metal and the slag leaving the furnace was measured by the Isotopes and Activation Division of the Atomic Energy Board (AEB). Response curves and computer analyses are presented on the elution of the tracers from the furnaces. The response curves for the tracers, which were inserted close to the electrodes, are discussed so that the salient differences between their passage through the three furnaces can be established. The results obtained give support to the findings of a dig-out carried out on furnace M10 during 1977. The metal and slag products of furnace M12 were subjected to mineralogical investigation so that the major phases in the furnace products could be determined. Details of the calculation of the mean residence time for material in furnace M12 are given in an appendix

  8. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  9. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    Unknown

    our laboratory. The components and accessories required for operating this furnace are described here. The salient feature of this furnace is that it contains three separate heating zones. The heating zone at .... spectrograph, the electronic absorption spectrum of C1Π ← X1Σ system of InBr at. ~ 2800 Å. The bands of C ← X ...

  10. Optical cavity furnace for semiconductor wafer processing

    Science.gov (United States)

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  11. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  12. Design and Development of Tilting Rotary Furnace

    Science.gov (United States)

    Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

    2018-02-01

    Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

  13. Uranium casting furnace automatic temperature control development

    International Nuclear Information System (INIS)

    Lind, R.F.

    1992-01-01

    Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

  14. Programmable temperature regulator of VAO-1 furnace

    International Nuclear Information System (INIS)

    Zahalka, F.

    1979-01-01

    A programmable temperature controller is described for a furnace for high-level waste processing. Furnace temperature is controlled by a program compiled from a combination of 3 parts with different linear increments or decrements of time dependent temperature and 2 parts with isothermal control for over a preset period. The equipment consists essentially of a programming unit, a programmed digital-to-analog converter and a power unit. The design is described in detail and its specifications are given. The maximum operating temperature of 1500 degC may be reached in the furnace charge section. (B.S.)

  15. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  16. A consortium approach to glass furnace modeling.

    Energy Technology Data Exchange (ETDEWEB)

    Chang, S.-L.; Golchert, B.; Petrick, M.

    1999-04-20

    Using computational fluid dynamics to model a glass furnace is a difficult task for any one glass company, laboratory, or university to accomplish. The task of building a computational model of the furnace requires knowledge and experience in modeling two dissimilar regimes (the combustion space and the liquid glass bath), along with the skill necessary to couple these two regimes. Also, a detailed set of experimental data is needed in order to evaluate the output of the code to ensure that the code is providing proper results. Since all these diverse skills are not present in any one research institution, a consortium was formed between Argonne National Laboratory, Purdue University, Mississippi State University, and five glass companies in order to marshal these skills into one three-year program. The objective of this program is to develop a fully coupled, validated simulation of a glass melting furnace that may be used by industry to optimize the performance of existing furnaces.

  17. Cast construction elements for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2011-07-01

    Full Text Available The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.

  18. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces

    International Nuclear Information System (INIS)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-01-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  19. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  20. Voltage stabilizers for high temperature furnace

    International Nuclear Information System (INIS)

    Huet, J.

    1966-10-01

    The stabilization of furnace temperatures in the range 1500-2500 C has been achieved by controlling the effective (rms) value of the supply voltage of the heating element. Temperature variations are less than, or equal to, one degree C in the whole working range of the furnace. Two types of set-ups have been developed: one is static, the other takes use of a servo-motor. (author) [fr

  1. A simple furnace for neutron diffraction studies

    International Nuclear Information System (INIS)

    Bailey, F.P.; Bennett, C.E.G.

    1979-01-01

    A simple yet effective high temperature furnace for heating crystals or powder specimens for neutron diffraction studies on a theta/2theta diffractometer is described. The furnace can maintain samples at temperatures up to 1573 K, in air, with a stability of +- 4 K for periods of many hours. Specimen temperature is uniform within 12 K, or much less with the use of a silica sleeve. (Auth.)

  2. Overvoltage protection - modern and economical. Part 2. The new DIN VDE 0298 part 4 and DIN VDE 0100 part 430; Ueberstromschutz - wirtschaftlich und zeitgemaess. T. 2. Die neue DIN VDE 0298 Teil 4 und DIN VDE 0100 Teil 430

    Energy Technology Data Exchange (ETDEWEB)

    Spindler, U. [Moeller Holding, Bonn (Germany)

    1998-12-31

    The new DIN VDI 0100 part 430 provides a high degree of protection against overvoltages. An enclosed tables of maximum current loads shows possible reserves in supply lines. An investigation showed that adjustable circuit breakers ensure 100% availability as well as maximum protection. They also offer optimum protection in case of short circuits owing to the minimisation of shut-off times. Current-limiting circuit breakers also facilitate power systems projecting. [Deutsch] Die DIN VDE 0100 Teil 430 fuer den Schutz von Leitungen bei Ueberstrom bietet einen hohen Schutzgrad. Die Strombelastbarkeitstabelle im Beiblatt macht moegliche Reserven in den verlegten Leitungen transparent. Die Untersuchung zeigte, dass bei Ueberlast einstellbare Leistungsschalter eine hundertprozentige Nutzung bei bestmoeglichem Schutz der Leitung gewaehrleisten. Auch im Kurzschlussfall bieten moderne Schutzschalter mit hohem Schaltvermoegen im wichtigsten Bereich durch minimale Abschaltzeiten bestmoeglichen Schutz. Vor allem mit strombegrenzenden Leistungsschaltern ist eine leichte Projektierung moeglich. (orig.)

  3. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  4. Energy Saving in Industrial Annealing Furnaces

    Directory of Open Access Journals (Sweden)

    Fatma ÇANKA KILIÇ

    2018-03-01

    Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

  5. One hundred years of the piston aeroplane engine. Part 3. Current designs; Hundert Jahre Kolbenflugmotor. Teil 3. Aktuelle Konzepte

    Energy Technology Data Exchange (ETDEWEB)

    Meinig, U. [Hengst (W.) GmbH und Co. KG, Muenster (Germany)

    2003-12-01

    To celebrate the centenary of the Wright brothers' legendary first flight, this series of articles has been dedicated to examining the development history of the piston aeroplane engine from a mainly German perspective. This third and final part of the series will focus on the following areas: firstly, the difference between piston aeroplane engine and turboprop engine applications; secondly, the formulation of aeroplane engine quality criteria and specifications; and thirdly, recent and current aeroplane engine designs for light aeroplanes. (orig.) [German] Aus Anlass des hundertsten Jahrestages des Erstflugs der Gebrueder Wright wird die Entwicklungsgeschichte des Kolbenflugmotors mit dem Schwerpunkt der Situation in Deutschland beleuchtet. Im vorliegenden dritten und damit auch letzten Teil werden, ausgehend von der Abgrenzung der Einsatzgebiete von Kolbenflugmotorenund PTL-Triebwerken sowie der Formulierung von Qualitaetskriterien und Anforderungen an Flugmotoren, neuere und aktuelle Flugmotorenkonzepte fuer Leichtflugzeuge vorgestellt. (orig.)

  6. Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace

    International Nuclear Information System (INIS)

    Soares, R.A.L.; Castro, J.R. de S.

    2012-01-01

    This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

  7. [Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung. Livland, Estland, Ösel, Ingermanland, Kurland und Letgallen. Stadt, Land und Konfession 1500-1721. 2. und 3. Teil] / Anti Selart

    Index Scriptorium Estoniae

    Selart, Anti, 1973-

    2012-01-01

    Arvustus: Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung. Livland, Estland, Ösel, Ingermanland, Kurland und Letgallen. Stadt, Land und Konfession 1500-1721. Hrsg. von Matthias Asche, Werner Buchholz, Anton Schindling. 2. und 3. Teil.

  8. [Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung : Livland, Estland, Ösel, Ingermanland, Kurland und Lettgallen. Stadt, Land und Konfession 1500-1721. Teil 1.] / Jürgen Beyer

    Index Scriptorium Estoniae

    Beyer, Jürgen, 1965-

    2010-01-01

    Arvustus: Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung. Livland, Estland, Ösel, Ingermanland, Kurland und Lettgallen. Stadt, Land und Konfession 1500-1721. Teil 1. (Münster : Aschendorff, 2009)

  9. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  10. Continuous austempering fluidized bed furnace. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Lamar Univ., Beaumont, TX (United States). Dept. of Mechanical Engineering

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  11. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  12. Glass Furnace Project, October 1982-March 1983

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.

    1983-01-01

    In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

  13. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  14. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  15. Geneviève Teil, De la coupe aux lèvres. Pratiques de la perception et mise en marche des vins de qualité

    Directory of Open Access Journals (Sweden)

    Marion Demossier

    2004-12-01

    Full Text Available Voici enfin un ouvrage sur le vin qui, à bien des égards, s’éloigne des sentiers battus. Original de par son thème, novateur de par sa rigueur méthodologique face à un objet qui défie toute analyse classique, provocateur de par les débats qu’il soulèvera dans le monde des experts et des buveurs, le travail de Geneviève Teil a de quoi inspiré le monde moderne du vin à une époque de doutes et d’incertitudes économiques. Bien qu’elle s’en défende, Teil argue en faveur d’une culture experte des v...

  16. Sintering furnace for remote fuel fabrication

    International Nuclear Information System (INIS)

    Bowen, W.W.

    1978-10-01

    Component testing and evaluation of a chemical vapor deposition Re/W muffle has been initiated. Hydrogen permeation testing and thermal cycling behavior will be evaluated. Fabrication of prototype 10-12 Kg furnace is scheduled for completion late in 1979, at which time testing of the system will be initiated

  17. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  18. Electric melting furnace for waste solidification

    International Nuclear Information System (INIS)

    Masaki, Toshio.

    1990-01-01

    To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

  19. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  20. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  1. Temperature profiles in high gradient furnaces

    Science.gov (United States)

    Fripp, A. L.; Debnam, W. J.; Woodell, G. A.; Berry, R.; Crouch, R. K.; Sorokach, S. K.

    1989-01-01

    Accurate temperature measurement of the furnace environment is very important in both the science and technology of crystal growth as well as many other materials processing operations. A high degree of both accuracy and precision is acutely needed in the directional solidification of compound semiconductors in which the temperature profiles control the freezing isotherm which, in turn, affects the composition of the growth with a concomitant feedback perturbation on the temperature profile. Directional solidification requires a furnace configuration that will transport heat through the sample being grown. A common growth procedure is the Bridgman Stockbarger technique which basically consists of a hot zone and a cold zone separated by an insulator. In a normal growth procedure the material, contained in an ampoule, is melted in the hot zone and is then moved relative to the furnace toward the cold zone and solidification occurs in the insulated region. Since the primary path of heat between the hot and cold zones is through the sample, both axial and radial temperature gradients exist in the region of the growth interface. There is a need to know the temperature profile of the growth furnace with the crystal that is to be grown as the thermal load. However it is usually not feasible to insert thermocouples inside an ampoule and thermocouples attached to the outside wall of the ampoule have both a thermal and a mechanical contact problem as well as a view angle problem. The objective is to present a technique of calibrating a furnace with a thermal load that closely matches the sample to be grown and to describe procedures that circumvent both the thermal and mechanical contact problems.

  2. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  3. Power and efficiency of wood burning furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hirsch, D.; Froment, G.; Kubala, J.F.; Chantret, A.; Renault, G.

    1982-06-01

    In 1981 an automated test rig for wood boilers was set up at the COSTIC. The special characteristics of wood combustion made it necessary to develop a computerized measuring method that enables the progress of this combustion to be followed step by step in the furnaces. After a number of preliminary adjustments, it is possible to move on to a series of tests during which the essential difficulty is to assess the wood consumption.

  4. GAS MOVEMENT IN ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available The article presents the results of studies of gas movement and heat and mass transfer processes in the rotary tilting furnace (RTF at the heat treatment of disperse materials. The study was performed through computer modeling using software packages ANSYS CFX and Solid Works Flow Simulation. The results were used to design RTF with different capacity and application and helped to improve their technical and economic characteristics.

  5. Improvements in or relating to furnaces

    International Nuclear Information System (INIS)

    Spooner, J.A.

    1978-01-01

    A furnace is described having crucibles made of carbon and suitable for producing metal carbides, particularly single or mixed carbides of uranium and plutonium, from oxides. The internal surface of each crucible, which surface would otherwise in use contact the crucible contents, is covered by a layer of a refractory substance other than carbon, to which a carbide has a substantially lesser tendency to stick than to carbon. (U.K.)

  6. Effects of furnace atmosphere pressure on fabrication process of hollow glass microspheres in drop-tower furnace

    International Nuclear Information System (INIS)

    Qi Xiaobo; Li Bo; Chen Sufen; Zhang Zhanwen; Shi Tao

    2010-01-01

    To fabricate high quality hollow glass microspheres (HGMs)by sol-gel technology for inertial confinement fusion (ICF), the effects of furnace atmosphere pressure on the transformation process from gel particles to HGMs and the resulting quality of HGMs were investigated by numerical simulation and experiments. The results show that decreasing of furnace atmosphere pressure can increase diameter of HGMs and decrease wall thickness of HGMs. Decreasing furnace atmosphere pressure can extend the refining time of liquid HGMs, however, the heat transfer coefficient between liquid and furnace atmosphere pressure decreases significantly with the decreasing of furnace atmosphere pressure. As a result, the refining degree and the quality of HGMs descend quickly with furnace atmosphere pressure. When the furnace atmosphere pressure is lower than 0.5 x 10 5 Pa, the sphericity, concentricity and surface finish can not satisfy the restrict requirements of ICF targets. (authors)

  7. Ultra-high vacuum compatible image furnace.

    Science.gov (United States)

    Neubauer, A; Boeuf, J; Bauer, A; Russ, B; Löhneysen, H v; Pfleiderer, C

    2011-01-01

    We report the design of an optical floating-zone furnace for single-crystal growth under ultra-high vacuum (UHV) compatible conditions. The system is based on a commercial image furnace, which has been refurbished to be all-metal sealed. Major changes concern the use of UHV rotary feedthroughs and bespoke quartz-metal seals with metal-O-rings at the lamp stage. As a consequence, the procedure of assembling the furnace for crystal growth is changed completely. Bespoke heating jackets permit to bake the system. For compounds with elevated vapor pressures, the ultra-high vacuum serves as a precondition for the use of a high-purity argon atmosphere up to 10 bar. In the ferromagnetic Heusler compound Cu(2)MnAl, the improvements of purity result in an improved stability of the molten zone, grain selection, and, hence, single-crystal growth. Similar improvements are observed in traveling-solvent floating-zone growth of the antiferromagnetic Heusler compound Mn(3)Si. These improvements underscore the great potential of optical float-zoning for the growth of high-purity single crystals of intermetallic compounds.

  8. Pellet reduction properties under different blast furnace operating conditions

    OpenAIRE

    Leimalm, Ulrika

    2006-01-01

    One of the aims of modern blast furnace (BF) ironmaking is to reduce coke consumption. One way is to increase the injection of reduction agents, such as pulverized coal. An increase in pulverized coal injection rate (PCR) will affect the blast furnace process and the conditions for iron oxide reduction. Changes in PCR influence the composition of the ascending gases and the in-furnace temperature isotherms. The performed tests involve full-scale, pilot and laboratory investigations. Raw mater...

  9. Comparison of Predictive Control Methods for High Consumption Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Goran Stojanovski

    2013-01-01

    Full Text Available We describe several predictive control approaches for high consumption industrial furnace control. These furnaces are major consumers in production industries, and reducing their fuel consumption and optimizing the quality of the products is one of the most important engineer tasks. In order to demonstrate the benefits from implementation of the advanced predictive control algorithms, we have compared several major criteria for furnace control. On the basis of the analysis, some important conclusions have been drawn.

  10. Slag wool manufacturing from blast furnace slag

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Руських

    2016-11-01

    Full Text Available Slag wool is the most expensive and valuable product of blast furnace slag processing. Slag wool is in great demand nowadays. The article highlights the factors influencing the mineral wool quality: chemical composition that determines the acidity of the module, the temperature of the molten slag and the required slag jet thickness consistency. Mineral wool is produced by blowing air or steam into a jet of molten slag. As a result of it the slag crushes into droplets stretching. The resulting wool contains 5% slag and 95% air. The quality of the obtained slag wool depends on the module acidity of the slag. The blast furnace slags of «Ilyich iron and steel works of Mariupol» and «Azovstal iron & steel works» are the main (short slags – they give short fibers. To obtain high-quality long fiber wool it is necessary to add admixtures into basic blast furnace slag to reduce its basicity. As a result of the fuel and energy rising prices and the necessity to reduce the slag wool cost it is necessary to develop a new technology with fiery-liquid slag, with the removal of iron compounds and sulphur from the melts and the introduction of corrective additives to improve the quality of slag wool. Good thermal conductivity (about 0,03 kcal/m∙h∙°C and other indicators (resistance, volume weight make it possible to use the materials from slag wool (pads, rigid and semi-rigid plates as heat and sound insulating materials

  11. Carbon Tubular Morphologies in Blast Furnace Coke

    Directory of Open Access Journals (Sweden)

    Stanislav S. Gornostayev

    2008-01-01

    Full Text Available The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs in a blast furnace (BF coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N2 and O2. The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallurgical site proves to be substantial, it could become a subject of environmental concern.

  12. Energy Efficiency Model for Induction Furnace

    Science.gov (United States)

    Dey, Asit Kr

    2018-01-01

    In this paper, a system of a solar induction furnace unit was design to find out a new solution for the existing AC power consuming heating process through Supervisory control and data acquisition system. This unit can be connected directly to the DC system without any internal conversion inside the device. The performance of the new system solution is compared with the existing one in terms of power consumption and losses. This work also investigated energy save, system improvement, process control model in a foundry induction furnace heating framework corresponding to PV solar power supply. The results are analysed for long run in terms of saving energy and integrated process system. The data acquisition system base solar foundry plant is an extremely multifaceted system that can be run over an almost innumerable range of operating conditions, each characterized by specific energy consumption. Determining ideal operating conditions is a key challenge that requires the involvement of the latest automation technologies, each one contributing to allow not only the acquisition, processing, storage, retrieval and visualization of data, but also the implementation of automatic control strategies that can expand the achievement envelope in terms of melting process, safety and energy efficiency.

  13. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  14. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  15. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 kg...

  16. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

  17. Development of a cylindrical gas-fired furnace for reycling ...

    African Journals Online (AJOL)

    This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

  18. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  19. Method of operating a centrifugal plasma arc furnace

    International Nuclear Information System (INIS)

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe 3 O 4 . Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe 2 O 3 . Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs

  20. Development and Validation of a 3-Dimensional CFB Furnace Model

    Science.gov (United States)

    Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

    At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

  1. [Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung. Livland, Estland, Ösel, Ingermanland, Kurland und Lettgallen. Stadt, Land und Konfession 1500-1721. Teil I] / Heinrich Wittram

    Index Scriptorium Estoniae

    Wittram, Heinrich, 1931-

    2011-01-01

    Arvustus : Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung. Livland, Estland, Ösel, Ingermanland, Kurland und Lettgallen. Stadt, Land und Konfession 1500-1721. Teil I. Münster : Aschendorff, 2009. (Katholisches Leben und Kirchenreform im Zeitalter der Glaubensspaltung, 69)

  2. [Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung : Livland, Estland, Ösel, Ingermanland, Kurland und Lettgallen : Stadt, Land und Konfession 1500-1721. Teil 4. Hrsg. von Matthias Asche, Werner Buchholtz und Anton Schindlin

    Index Scriptorium Estoniae

    Maasing, Madis, 1984-

    2013-01-01

    Arvustus: Die baltischen Lande im Zeitalter der Reformation und Konfessionalisierung : Livland, Estland, Ösel, Ingermanland, Kurland und Lettgallen : Stadt, Land und Konfession 1500-1721. Teil 4. (Katholisches Leben und Kirchenreform im Zeitalter der Glaubensspaltung, 72). Hrsg. von Matthias Asche, Werner Buchholtz und Anton Schindling. Verlag Aschendorff. Münster 2012

  3. One hundred years of the piston aeroplane engine. Part 1: The early years to 1918; Hundert Jahre Kolbenflugmotor. Teil 1: Von den Anfaengen bis 1918

    Energy Technology Data Exchange (ETDEWEB)

    Meinig, U. [Hengst GmbH and Co. KG, Muenster (Germany)

    2003-10-01

    Even though piston aeroplane engines were not the first engines to be used in flight, engines were previously used to power airships. Now, the centenary of the first flight of the Wright brothers in 2003 will also mark one hundred successful years of piston aeroplane engine use. Keeping this in mind, this three-part article will trace the development history of the piston aeroplane engine, which in the past provided considerable impetus for the development of automotive engines, and will examine these developments from a German point of view. This first part will focus on the turbulent early years of aeroplane engine development from its invention at the dawn of the 20th century to the end of World War I. Part 2 will highlight the development history of these engines in the 1920s and 1930s, during World War II and the post-war period until the end of the era of large aeroplane engines. Part 3 will deal with piston aeroplane engine requirements and areas of application, highlight the differences in piston aeroplane engine and turboprop engine applications and present the most recent developments in the field of aeroplane engines. (orig.) [German] Wenn sich jetzt im Jahr 2003 zum hundertsten Mal der Erstflug der Gebrueder Wright jaehrt, dann markiert dieses Ereignis - abgesehen von bereits vorher eingesetzten Luftschiffmotoren - zugleich auch den hundertjaehrigen erfolgreichen Einsatz von Kolbenflugmotoren. Vor diesem Hintergrund beleuchtet der vorliegende dreiteilige Beitrag mit dem Schwerpunkt Deutschland die Entwicklungsgeschichte des Kolbenflugmotors, der in der Vergangenheit auch wesentliche Impulse fuer dieEntwicklung von Fahrzeugmotoren geliefert hat. Dieser Teil 1 widmet sich der Chronologie der stuermischen Flugmotorenentwicklung von den Anfaengen zu Beginn des letzten Jahrhunderts bis zum Ende des Ersten Weltkriegs. Teil 2 wird sich mit der Entwicklungsgeschichte in den zwanziger und dreissiger Jahren, der Zeit des zweiten Weltkriegs und der Nachkriegszeit

  4. Holden gas-fired furnace baseline data. Revision 1

    International Nuclear Information System (INIS)

    Weatherspoon, K.A.

    1996-11-01

    The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

  5. Conversion of Furnace oil fired boiler to biomass(Gliricidia) fired (External/Internal) furnace boiler : NA

    OpenAIRE

    Channa Gaya Siriwardhana, Kahandawa Arachchilage

    2010-01-01

    In the present era, with the prevailing competition, the cost of production plays a vital role. As the price of petroleum oils, especially diesel and furnace oil are growing at a steeper rate than solid fuel price, finding a substitute for furnace oil is one of the alternative available. Furnace oil used in boilers can be totally substitute by biomass with an equivalent ratio of 3.5:1 kg/liter on the basis of calorific value. This may results in saving of more than 60% of operating cost and w...

  6. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  7. Radial furnace shows promise for growing straight boron carbide whiskers

    Science.gov (United States)

    Feingold, E.

    1967-01-01

    Radial furnace, with a long graphite vaporization tube, maintains a uniform thermal gradient, favoring the growth of straight boron carbide whiskers. This concept seems to offer potential for both the quality and yield of whiskers.

  8. Elements of the electric arc furnace's environmental management

    Science.gov (United States)

    Ioana, Adrian; Semenescu, Augustin; Costoiu, Mihnea; Marcu, Dragoş

    2017-12-01

    The paper presents a theoretical and experimental analysis of the polluting generating mechanisms for steel making in the Electric Arc Furnaces (EAF). The scheme for the environment's polluting system through the EAF is designed and presented in this paper. The ecological experimenting consisted of determining by specialized measures of the dust percentage in the evacuated gases from the EAF and of thereof gas pollutants. From the point of view of reducing the impact on the environment, the main problem of the electric arc furnace (EAF) is the optimization of the powder collecting from the process gases, both from the furnace and from the work-area. The paper deals with the best dependence between the aggregate's constructive, functional and technological factors, which are necessary for the furnace's ecologization and for its energetically-technologically performances increasing.

  9. CMOS Thermal Ox and Diffusion Furnace: Tystar Tytan 2000

    Data.gov (United States)

    Federal Laboratory Consortium — Description:CORAL Names: CMOS Wet Ox, CMOS Dry Ox, Boron Doping (P-type), Phos. Doping (N-Type)This four-stack furnace bank is used for the thermal growth of silicon...

  10. High-temperature diffraction experiments with mirror furnace

    International Nuclear Information System (INIS)

    Boysen, H.; Frey, F.

    1999-01-01

    The design and performances of the mirror furnace of neutron scattering experiments at high temperatures are described and illustrated by examples. Neutron diffraction is an invaluable tool for investigating the structure of solids at high temperatures. In materials science there is an increasing interest in high temperature physical properties both from a technological and a scientific point of view, including e.g. ceramics, refractories, fuel cells. Most interesting high-temperature compounds are oxides, for which conventional resistance furnaces operating in vacuum cannot be used because of possible oxygen loss and/or decomposition processes. The mirror furnace is the ideal alternative as it is operated in air or any other desired atmosphere and experiments can be performed in situ, i.e. under real working conditions. For example, additional attachments like electrodes on the sample raise no problems. Here, we give a review of the recent investigations using the mirror furnace. (authors)

  11. Optimization of the melting process of electrical furnaces in drenas

    Directory of Open Access Journals (Sweden)

    A. Haxhiaj

    2012-10-01

    Full Text Available The weight, composition and loads are the main parameters of the melting process in electrical furnace. The charge is roasted in rotary furnace. Roasting of charge which consists of Drenas and Albanians ore is done at about 950°C. Also, article has the experimental analyses that modify some parameters of the production which are the reduction of quantity of limestone and the increase of quantity of quartz in the charge. The paper analysis the possibility of mixing the ore from Kosova with lateritic ore from Albania with the aim of reducing the acidity of weight which is loaded in the electrical furnace. The composition of the furnace must satisfy the ratio 1:10 of ore from Kosova and Albania.

  12. Alloying and Casting Furnace for Shape Memory Alloys, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  13. Modular Distributed Concentrator for Solar Furnace, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  14. Carburization of stainless steel furnace tubes

    Energy Technology Data Exchange (ETDEWEB)

    Mirabal, E.; Molina, C. [Refineria Isla, Curazao, S.A., P.O. Box 3843. Curacao, (Netherlands Antilles); Hau, J.L.; Mayorga, A.G. [PDVSA-Intevep. P.O. Box 76343. Caracas 1070A, Venezuela (Venezuela)

    1998-12-31

    Stainless steel containing molybdenum are usually recommended to resist naphtenic acid corrosion in vacuum heaters. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316 Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service and just one year after undergoing the last inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 Centigrade. Metallographic and Scanning Electron Microscopy (Sem) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023%). Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur produced by asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures. (Author)

  15. Carburization of stainless steel furnace tubes

    International Nuclear Information System (INIS)

    Mirabal, E.; Molina, C.; Hau, J.L.; Mayorga, A.G.

    1998-01-01

    Stainless steel containing molybdenum are usually recommended to resist naphtenic acid corrosion in vacuum heaters. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316 Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service and just one year after undergoing the last inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 Centigrade. Metallographic and Scanning Electron Microscopy (Sem) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023%). Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur produced by asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures. (Author)

  16. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  17. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  18. Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

    Directory of Open Access Journals (Sweden)

    Machulec B.

    2017-12-01

    Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

  19. Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

    Science.gov (United States)

    Nizhegorodov, A. I.

    2017-01-01

    The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

  20. Fireside carburization of stainless steel furnace tubes

    Energy Technology Data Exchange (ETDEWEB)

    Mirabal, E.; Molina, C. [PDVSA-Refineria Isla, Curayao (Netherlands); Mayorga, A.; Hau, J.L. [PDVSA-Intevep, Caracas (Venezuela)

    1999-11-01

    Most heavy Venezuelan crudes are recognized for having a high total acid number (TAN) that is usually associated with a high tendency to produce naphthenic acid corrosion. To resist this type of corrosion in vacuum heaters, 9Cr-1Mo steel and stainless steels containing molybdenum are usually recommended. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service, and just one year after undergoing the last turnaround inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 C (1250 F). Metallographic and Scanning Electron Microscopic (SEM) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023 O/O).Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur due to asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures.

  1. Investigation of accretion formation in a blast furnace shaft

    Energy Technology Data Exchange (ETDEWEB)

    Klima, R.; Hoefer, O.; Chiarotti, U.; Fredman, T.; Hillmann, C.; Raipala, K.; Eriksson, J. (eds.) [BFI Duesseldorf (Germany)

    2005-07-01

    Accretions in the bosh, belly and shaft have a significant influence on blast furnace performance and on the service life of the refractory lining and the cooling system. To analyse the mechanisms of formation and dislodging of accretions, investigations were carried out at four different blast furnaces. Three blast furnaces were equipped with additional measurements to investigate the accretion formation process and to provide information for the development of accretion estimation models. Installation activities included thermocouples, heat-flux meters, staves with instrumentation for heat-flux measurement and a small horizontal lance. The distribution of accretions in the shaft was documented. Samples were taken out of accretions during blast furnace stoppages. Their acquisition was simplified with newly developed sampling devices. The samples were analysed to determine chemical and mineralogical properties and thermal conductivity. Samples were mainly made up of reduced iron or of coke and sinter structures glued together by zinc or alkali compounds. Together with a newly developed offline model for the simulation of accretion formation, different parameters influencing the formation process were identified. The main parameters are: burden material composition, blast furnace operating conditions; and the cooling system. Countermeasures to prevent excessive accretion growth were determined. They offer a better operational control of accretions. Different models to identify accretion formation were developed and an overview was presented. Different models were necessary to distinguish between the various measurement, cooling-system and blast-furnace setups. Most of the models are already implemented and in operational use. For some of them application at other blast furnaces was already realised or is possible. 9 refs., 18 figs., 20 tab.

  2. A new compact fixed-point blackbody furnace

    International Nuclear Information System (INIS)

    Hiraka, K.; Oikawa, H.; Shimizu, T.; Kadoya, S.; Kobayashi, T.; Yamada, Y.; Ishii, J.

    2013-01-01

    More and more NMIs are realizing their primary scale themselves with fixed-point blackbodies as their reference standard. However, commercially available fixed-point blackbody furnaces of sufficient quality are not always easy to obtain. CHINO Corp. and NMIJ, AIST jointly developed a new compact fixed-point blackbody furnace. The new furnace has such features as 1) improved temperature uniformity when compared to previous products, enabling better plateau quality, 2) adoption of the hybrid fixed-point cell structure with internal insulation to improve robustness and thereby to extend lifetime, 3) easily ejectable and replaceable heater unit and fixed-point cell design, leading to reduced maintenance cost, 4) interchangeability among multiple fixed points from In to Cu points. The replaceable cell feature facilitates long term maintenance of the scale through management of a group of fixed-point cells of the same type. The compact furnace is easily transportable and therefore can also function as a traveling standard for disseminating the radiation temperature scale, and for maintaining the scale at the secondary level and industrial calibration laboratories. It is expected that the furnace will play a key role of the traveling standard in the anticipated APMP supplementary comparison of the radiation thermometry scale

  3. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  4. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  5. Radiometric report for a blast furnace tracing with radioactive isotopes

    International Nuclear Information System (INIS)

    Tanase, G.; Tanase, M.

    1995-01-01

    One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

  6. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    International Nuclear Information System (INIS)

    JOHNSTON, D.C.

    2000-01-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed Loss on Ignition (LOI) equipment, including a model 1608FL CMTM Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform LOI testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an expected airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet G1 filter will be flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A

  7. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  8. Modernization of two gas-fired shaft annealing furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Barthof, G.; Porst, G.; Raczek, S.

    1986-04-01

    The objective was to modernize two existing shaft-type annealing furnaces used for the heat treatment of grey iron castings with the aim of reducing the consumption of gaseous fuel, minimize the formation of scale, decrease maintenance expense and apply more automatic control to the annealing process. This was to be achieved by an optimum combination of new types of construction materials and advanced firing and control equipment. The author describes the furnace in its condition prior to and after reconstruction. The operating results obtained after reconstruction were found to justify the costs incurred. The payback period is roughly one year.

  9. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  10. Modelling and control of a diffusion/LPCVD furnace

    Science.gov (United States)

    Dewaard, H.; Dekoning, W. L.

    1988-12-01

    Heat transfer inside a cylindrical resistance diffusion/Low Pressure Chemical Vapor Deposition (LPCVD) furnace is studied with the aim of developing an improved temperature controller. A model of the thermal behavior is derived, which covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. Currently used temperature controllers are shown to be highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the LQG (linear quadratic Gaussian) type is proposed which features direct wafer temperature control. Some simulation results are given.

  11. Measurement and analysis methods for flicker at arc furnace installations

    OpenAIRE

    2012-01-01

    M.Ing. \\Vith electrical power networks expanding beyond their original design limits and the various non-linear loads on the network, power quality has become an important issue in electrical engineering. Some of the largest non-linear loads on the power network are arc furnaces used to melt various metal orrs and scrap metal. In this study the focus is on fliCker as a power quality issue and more specifically the measurement and analysis methods of flicker at arc furnace installations. By...

  12. Adaptive temperature profile control of a multizone crystal growth furnace

    Science.gov (United States)

    Batur, C.; Sharpless, R. B.; Duval, W. M. B.; Rosenthal, B. N.

    1991-01-01

    An intelligent measurement system is described which is used to assess the shape of a crystal while it is growing inside a multizone transparent furnace. A color video imaging system observes the crystal in real time, and determines the position and the shape of the interface. This information is used to evaluate the crystal growth rate, and to analyze the effects of translational velocity and temperature profiles on the shape of the interface. Creation of this knowledge base is the first step to incorporate image processing into furnace control.

  13. Video monitoring system for enriched uranium casting furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Turner, P.C.

    1978-03-01

    A closed-circuit television (CCTV) system was developed to upgrade the remote-viewing capability on two oralloy (highly enriched uranium) casting furnaces in the Y-12 Plant. A silicon vidicon CCTV camera with a remotely controlled lens and infrared filtering was provided to yield a good-quality video presentation of the furnace crucible as the oralloy material is heated from 25 to 1300/sup 0/C. Existing tube-type CCTV monochrome monitors were replaced with solid-state monitors to increase the system reliability.

  14. Metal diffusion from furnace tubes depends on location

    International Nuclear Information System (INIS)

    Albright, L.F.

    1988-01-01

    Studies of metal samples from an ethylene furnace on the Texas Gulf Coast, using a scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX), reveal preferential diffusion of chromium, titanium, and aluminum in the coil wall to the surfaces of the tube where they form metal oxides. These elements are gradually depleted from the tube wall. Complicated surface reactions that include the formation of several metal oxides, metal sulfides, and metal-catalyzed coke also occur. Several mechanisms can be postulated as to how metal fines or compounds are formed and transferred in the coil and transfer lines exchanger (TLX) of ethylene units. These surface reactions directly or indirectly affect coke formation in the tube. Finally, creep in the coils is likely a factor in promoting corrosion. Such creep is promoted by variable temperature-time patterns to which a coil is exposed during pyrolysis, and then decoking. Periods of stress and compression occur in the coil walls. Knowledge of the diffusion and reactions that take place can result in better furnace operations and decoking procedures to extend the life of the furnace tubes. In this second installment of a four-part series, photomicrographs of four pyrolysis tube samples from the ethylene furnace indicate that significant differences existed between the outer surfaces, inner surfaces, and cross-sectional areas of the samples. The first installment of the series dealt with coke

  15. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized

  16. Analysis of combustion efficiency in a pelletizing furnace

    Directory of Open Access Journals (Sweden)

    Rafael Simões Vieira de Moura

    Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

  17. Studying and improving blast furnace cast iron quality

    Directory of Open Access Journals (Sweden)

    Т. К. Balgabekov

    2014-10-01

    Full Text Available In the article there are presented the results of studies to improve the quality of blast furnace cast iron. It was established that using fire clay suspension for increasing the mould covering heat conductivity improves significantly pig iron salable condition and filtration refining method decreases iron contamination by nonmetallic inclusions by 50 – 70 %.

  18. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    Administrator

    road construction are the only utilization. This slag has been tried to be value added and utilized to ... aggregate in road constructions (Fallman and Kartlen. 1997; Lind et al 2000; Nagataki et al 2000). ..... furnace steel slag in road construction, in Characterization of residues release of contaminants from slag ash ashes (ed.).

  19. Chloride ingress of carbonated blast furnace slag cement mortars

    NARCIS (Netherlands)

    Holthuizen, P.E.; Çopuroglu, O.; Polder, R.B.

    2017-01-01

    In the Netherlands civil engineering structures, such as overpasses, bridges and tunnels are generally built using blast furnace slag cement (BFSC, CEM III/B) concrete, because of its high resistance against chloride penetration. Although the Dutch experience regarding durability performance of BFSC

  20. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  1. Design and Testing of a Cupola Furnace for Micheal Okpara ...

    African Journals Online (AJOL)

    The need to recycle and productively reuse the abundant scrap metals in the country led to this paper. The task therein focused on a design aimed at the modi cation and re-fabrication of an existing cupola furnace in-situ at the Engineering Workshop of Michael Okpara University of Agriculture, Umudike (MOUAU) in Abia ...

  2. Heuristic algorithms for scheduling heat-treatment furnaces of steel ...

    Indian Academy of Sciences (India)

    job-families and non-identical job sizes. We were led to this problem through a real- world application involving the scheduling of heat-treatment operations of steel casting. The scheduling of furnaces for heat-treatment of castings is of considerable interest as a large proportion of the total production time is the processing ...

  3. Arc - furnace flicker compensation in Ethiopia | Friedlander | Zede ...

    African Journals Online (AJOL)

    Arc - furnace flicker compensation in Ethiopia. E Friedlander, A Telahun, DJ Young. Abstract. No Abstract. Full Text: EMAIL FREE FULL TEXT EMAIL FREE FULL TEXT · DOWNLOAD FULL TEXT DOWNLOAD FULL TEXT · AJOL African Journals Online. HOW TO USE AJOL... for Researchers · for Librarians · for Authors ...

  4. Melting and purification methods in electron beam furnaces. Pt. 1

    International Nuclear Information System (INIS)

    Stephan, H.

    1975-01-01

    After a general review on the market of electron beam furnaces, the melting methods and their variations are discussed in detail. The purification effects shown in a table allow a view on the main application. The losses of volatile alloy elements and the chances of compensation are specially discussed. (orig.) [de

  5. A research on ceramsite obtained from blast furnace slag and ...

    African Journals Online (AJOL)

    In order to solve disposal problem of solid waste, blast furnace slag (BFS) and sewage sludge (SS) were tested as components for producing ceramsite. This study investigated the feasibility of that at different preheating and sintering temperature and duration and different mass ratios (BFS: SS: clay). The results show that ...

  6. Suitability of Electric Arc Furnace (Eaf) Slag as Partial Replacement ...

    African Journals Online (AJOL)

    The use of Electric Arc Furnace (EAF) Slag which is a by-product solid waste in Steel Production was investigated for use as a partial replacement for cement in sandcrete blocks. The tests carried out on cement and finely ground slag to determine their compositions and physico-chemical properties as well as the evaluation ...

  7. Industrial Sintering of Uranium Oxide in a Continuous Furnace

    International Nuclear Information System (INIS)

    Hauser, R.; Porneuf, A.

    1963-01-01

    Under a USAEC-EURATOM research contract, CICAF (Compagnie industrielle de combustibles atomiques frittes) was asked by the French Atomic Energy Commission to design and construct a continuous furnace sintering under a reducing atmosphere at high temperature. The characteristic features of the furnace are automatic operation, rigorous control of presintering and sintering atmospheres, flexibility of temperature regulation so that the thermal cycle can be adjusted to the product to be sintered and high output (5 t of uranium oxide per month). It can operate continuously up to 1700 deg. C, the presintering taking place at a lower temperature (800 deg. C) in a preliminary furnace which forms an integral part of the whole. The sintering atmosphere is cracked ammonia or pure hydrogen; the presintering atmosphere is a mixture o f about 10% hydrogen and 90% nitrogen. The sintered pellets densify to above 97% of theoretical density, with a total dispersion of less than 1%. Structurally, they are equi-axed grains of about 10μm. It was established that the stoichiometric variation of the uranium oxide sintered in a continuous furnace was less than 0.005. (author) [fr

  8. A REVIEW OF MILD COMBUSTION AND OPEN FURNACE DESIGN CONSIDERATION

    Directory of Open Access Journals (Sweden)

    M.M. Noor

    2012-12-01

    Full Text Available Combustion is still very important to generate energy. Moderate or Intense Low-oxygen Dilution (MILD combustion is one of the best new technologies for clean and efficient combustion. MILD combustion has been proven to be a promising combustion technology in industrial applications with decreased energy consumption due to the uniformity of its temperature distribution. It is clean compared to traditional combustion due to producing low NOx and CO emissions. This article provides a review and discussion of recent research and developments in MILD. The issue and applications are summarized, with some suggestions presented on the upgrading and application of MILD in the future. Currently MILD combustion has been successfully applied in closed furnaces. The preheating of supply air is no longer required since the recirculation inside the enclosed furnace already self-preheats the supply air and self-dilutes the oxygen in the combustion chamber. The possibility of using open furnace MILD combustion will be reviewed. The design consideration for open furnace with exhaust gas re-circulation (EGR was discussed.

  9. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples.

  10. 46 CFR 59.15-1 - Furnace repairs.

    Science.gov (United States)

    2010-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING REPAIRS TO BOILERS, PRESSURE VESSELS AND APPURTENANCES Miscellaneous Boiler Repairs § 59.15-1 Furnace repairs. (a) Where corrugated or... true circle if the allowable pressure is reduced in the ratio of 11/2 percent for each one-tenth of an...

  11. Fugitive Emission Control for the APE 1236 Deactivation Furnace

    Science.gov (United States)

    2007-03-01

    at Tooele Army Depot ( TEAD ) to contain fugitive emissions. A monitoring system was designed and installed to measure and record the effects of...door brought the average pressure to negative and the TEAD furnace into compliance with fugitive emissions requirements. DISCLAIMER: The contents...Pollutants NI National Instruments Corporation RCRA Resource Conservation and Recovery Act TEAD Tooele Army Depot UPS uninterrupted power supply

  12. Reliability of graphite furnace atomic absorption spectrometry as ...

    African Journals Online (AJOL)

    Purpose: To evaluate the comparative efficiency of graphite furnace atomic absorption spectrometry (GFAAS) and hydride generation atomic absorption spectrometry (HGAAS) for trace analysis of arsenic (As) in natural herbal products (NHPs). Method: Arsenic analysis in natural herbal products and standard reference ...

  13. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  14. 46 CFR 59.15-5 - Stayed furnaces and combustion chambers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Stayed furnaces and combustion chambers. 59.15-5 Section... and combustion chambers. (a) Where the plate forming the walls of stayed furnaces or combustion... wall of a stayed furnace or combustion chamber, the defective portion of the plate shall be cut away...

  15. 78 FR 19606 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans

    Science.gov (United States)

    2013-04-02

    ... Procedures for Residential Furnace Fans AGENCY: Office of Energy Efficiency and Renewable Energy, Department... referred to as ``furnace fans.'' DOE proposes a test procedure that would be applicable to furnace fans..., even though DOE interprets its authority as encompassing more than just circulation fans used in...

  16. 75 FR 41102 - Energy Conservation Program: Energy Conservation Standards for Furnace Fans: Reopening of Public...

    Science.gov (United States)

    2010-07-15

    ... Furnace Fans: Reopening of Public Comment Period AGENCY: Office of Energy Efficiency and Renewable Energy... work of residential heating and cooling systems (``furnace fans''). The comment period closed on July 6... information relevant to the furnace fan rulemaking will be accepted until July 27, 2010. ADDRESSES: Interested...

  17. Finite element modelling of electric currents in AC submerged arc furnaces

    CSIR Research Space (South Africa)

    Mc Dougall, I

    2007-01-01

    Full Text Available Finite element models were generated of two submerged arc furnaces of different geometries. A 48MW circular furnace and a 68MW 6-in-line rectangular furnace were studied. The electrodes, raw material, slag and molten metal were included in the model...

  18. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

    Energy Technology Data Exchange (ETDEWEB)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-07-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  19. Internet-Diskussionsforen als Teil eines studentenzentrierten Lehrkonzepts in der Pharmakologie [Internet discussion forums as part of a student-centred teaching concept of pharmacology

    Directory of Open Access Journals (Sweden)

    Sarikas, Antonio

    2013-02-01

    Full Text Available [english] Introduction: The world wide web opens up new opportunities to interconnect electronic and classroom teaching and to promote active student participation. In this project article we describe the use of internet discussion forums as part of a student-centred teaching concept of pharmacology and discuss its advantages and disadvantages based on evaluation data and current literature. Methods and Results: Final year medical students at the Technische Universität München (Munich, Germany with the elective pharmacology moderated an internet forum that allowed all students to discuss pharmacology-related questions. Evaluation results of forum participants and elective students demonstrated a learning benefit of internet forums in pharmacology teaching. Conclusion: Internet discussion forums offer an easy-to-implement and effective way to actively engage students and increase the learning benefit of electronic and classroom teaching in pharmacology. [german] Einleitung und Ziele: Das World Wide Web eröffnet neue Möglichkeiten, Online- und Präsenzlehre zu vernetzen und Studierende aktiv in die Lehre einzubinden. In dieser Projektvorstellung beschreiben wir den Einsatz von Internet-Diskussionsforen als Teil eines studentenzentrierten Lehrkonzepts in der Pharmakologie und diskutieren Vor- und Nachteile anhand von Evaluations- und Literaturdaten. Methode und Ergebnisse: Studierende im praktischen Jahr (PJ mit Wahlfach Pharmakologie übernahmen die Moderation eines Internetforums, das allen Studierenden die zeit- und ortsunabhängige Diskussion pharmakologischer Fragen aus Online- und Präsenzlehre ermöglichte. Evaluationsergebnisse von Forumsteilnehmern und PJ-Studierenden belegten den didaktischen Nutzen von Internetforen für die Pharmakologieausbildung. Schlussfolgerung: Internet-Diskussionsforen bieten eine effektive Möglichkeit, Studierende aktiv in die Lehre einzubinden und den Lernerfolg von Online- und Präsenzlehre zu fördern.

  20. Grundbildung Medien als Teil erwachsenenpädagogischer Professionalitätsentwicklung. Überlegungen zur medienpädagogischen Professionalisierung angehender Erwachsenenbildnerinnen und Erwachsenenbildner

    Directory of Open Access Journals (Sweden)

    Franziska Bellinger

    2018-03-01

    Full Text Available Der Beitrag nimmt den Umstand zum Ausgangspunkt, dass die Erwachsenenbildung sich sowohl mit der Herausforderung konfrontiert sieht Erwachsenenbildnerinnen und Erwachsenenbildner bei der Aneignung von medienpädagogisch kompetentem Handeln zu unterstützen, als auch zur Vermittlung medienbezogener Kompetenzen zu befähigen (Schmidt-Hertha et al. 2017, 36. Die Ubiquität von (digitalen Medien in menschlichen Lebenswelten bedarf dabei keiner besonderen Betonung mehr. Medien sind Teil der Lebenswelt von Erwachsenen und in der Folge zu einem Verantwortungsbereich der Erwachsenenbildung avanciert. Die Befähigung erwachsener Menschen zur Teilhabe an der digitalen Welt kann als Kernaufgabe unter den Bedingungen von Digitalisierung gesehen werden, was voraussetzt, dass professionell tätige Erwachsenenbildnerinnen und Erwachsenenbildner Veränderungsprozesse, die mit dem Phänomen einhergehen, in den Tätigkeits- und Handlungsfeldern aktiv mitgestalten. Im vorliegenden Beitrag wird der professionstheoretische Diskurs in der Erwachsenenbildung als Hintergrundfolie aufgegriffen, um Herausforderungen und Chancen für die medienpädagogische Professionalitätsentwicklung für die Erwachsenenbildung zu skizzieren. Professionalitätsentwicklung wird dabei als lebenslanger Prozess verstanden, der in einem akademischen Studium mit entsprechendem Schwerpunkt angestossen und in der späteren Berufspraxis weiter geformt wird. Es wird ferner ein Vorschlag unterbreitet, der inhaltliche und thematische Dimensionen einer medienpädagogischen Grundbildung für die Erwachsenenbildung skizziert. Deren Integration in Studiengängen der erziehungswissenschaftlichen Teildisziplin erscheint lohnenswert im Hinblick auf die Professionalisierung angehender Erwachsenenbildnerinnen und Erwachsenenbildner.

  1. System design description for the whole element furnace testing system

    International Nuclear Information System (INIS)

    Ritter, G.A.; Marschman, S.C.; MacFarlan, P.J.; King, D.A.

    1998-05-01

    This document provides a detailed description of the Hanford Spent Nuclear Fuel (SNF) Whole Element Furnace Testing System located in the Postirradiation Testing Laboratory G-Cell (327 Building). Equipment specifications, system schematics, general operating modes, maintenance and calibration requirements, and other supporting information are provided in this document. This system was developed for performing cold vacuum drying and hot vacuum drying testing of whole N-Reactor fuel elements, which were sampled from the 105-K East and K West Basins. The proposed drying processes are intended to allow dry storage of the SNF for long periods of time. The furnace testing system is used to evaluate these processes by simulating drying sequences with a single fuel element and measuring key system parameters such as internal pressures, temperatures, moisture levels, and off-gas composition

  2. Experimental processing of salt slags from an aluminum dross furnace

    Energy Technology Data Exchange (ETDEWEB)

    Magyar, M.J.; Kaplan, R.S.; Makar, H.V.

    1980-01-01

    The Federal Bureau of Mines has developed a hydrometallurgical method to recover aluminum, aluminum oxide, and fluxing salts from aluminum salt slags. The slag is leached with water at room temperature to produce a saturated brine slurry. Screening of the slurry yields an aluminum-rich fraction that can be returned to the dross furnace. The remaining slurry is vacuum filtered, yielding a clear brine solution and an aluminum oxide filter cake. Evaporation of the clear filtrate produces a high-purity fluxing salt for reuse in the dross furnace. Over 80 pct of the metallic aluminum is recovered in the aluminum-rich oversize fraction, while essentially all the fluxing salts are recovered by evaporation. This report contains the final results of an investigation on a process research unit scale, an economic evaluation of the method, and recommendations to further improve the process.

  3. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  4. Glass-ceramic materials from electric arc furnace dust

    International Nuclear Information System (INIS)

    Kavouras, P.; Kehagias, T.; Tsilika, I.; Kaimakamis, G.; Chrissafis, K.; Kokkou, S.; Papadopoulos, D.; Karakostas, Th.

    2007-01-01

    Electric arc furnace dust (EAFD) was vitrified with SiO 2 , Na 2 CO 3 and CaCO 3 powders in an electric furnace at ambient atmosphere. Vitreous products were transformed into glass-ceramic materials by two-stage heat treatment, at temperatures determined by differential thermal analysis. Both vitreous and glass-ceramic materials were chemically stable. Wollastonite (CaSiO 3 ) was separated from the parent matrix as the dominant crystalline phase, verified by X-ray diffraction analysis and energy dispersive spectrometry. Transmission electron microscopy revealed that wollastonite crystallizes mainly in its monoclinic form. Knoop microhardness was measured with the static indentation test method in all initial vitreous products and the microhardness values were in the region of 5.0-5.5 GPa. Devitrification resulted in glass-ceramic materials with microhardness values strongly dependent on the morphology and orientation of the separated crystal phase

  5. Low NOx nozzle tip for a pulverized solid fuel furnace

    Science.gov (United States)

    Donais, Richard E; Hellewell, Todd D; Lewis, Robert D; Richards, Galen H; Towle, David P

    2014-04-22

    A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

  6. Fuzzy Logic Temperature Control System For The Induction Furnace

    Directory of Open Access Journals (Sweden)

    Lei Lei Hnin

    2015-08-01

    Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

  7. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  8. Pollutant emissions of commercial and industrial wood furnaces

    International Nuclear Information System (INIS)

    Baumbach, G.; Angerer, M.

    1993-03-01

    Based on literature surveys, personal contacts to designers, manufactures and users of woold furnaces, as well as informations of experts from Austria and Switzerland, the used wood fuels and combustion techniques and the potentially by commercial and industrial wood burning emitted air pollutants are described; including the mechanism of pollutant formation, concentrations, and their environmental relevance. The actual situation in Baden-Wuerttemberg concerning the used wood fuels, the state of installed and operated furnaces and the amount of emitted pollutants is presented basing on informations of the 'Statistical Country Bureau' and a country-wide inquiry round the chimney-sweepers. In order to realize the described existing possibilities to reduce pollutant emissions the introduction of a general brand test and certification mode is proposed. (orig.). 53 figs., 118 refs [de

  9. Water cooling system for sintering furnaces of nuclear fuel pellets

    International Nuclear Information System (INIS)

    1996-01-01

    This work has as a main objective to develop a continuous cooling water system, which is necessary for the cooling of the sintering furnaces. This system is used to protect them as well as for reducing the water consumption, ejecting the heat generated into this furnaces and scattering it into the atmosphere in a fast and continuous way. The problem was defined and the reference parameters established, making the adequate research. The materials were selected as well as the length of the pipeline which will carry the secondary refrigerant fluid (water). Three possible solutions were tried,and evaluated, and from these, the thermal and economically most efficient option was selected. The layout of the solution was established and the theoretical construction of a cooling system for liquids using dichlorofluoromethane (R-22), as a refrigerant and a air cooled condenser, was accomplished. (Author)

  10. Measures on fireside emission reduction during wood combustion in industrial furnaces; Massnahmen zur feuerungsseitigen Emissionsminderung bei der Holzverbrennung in gewerblichen Feuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Zuberbuehler, U.

    2002-07-01

    concentrations were lower than 50 mg/m{sup 3} without additional precipitation. The test results showed that primary emission reduction depends strictly on the combustion conditions in the furnace. That requires high standards on measuring and control technology as well as on homogeneity of the fuel. Numerical simulations of the combustion process in the primary and secondary part of the furnace were used to provide a complex view of important parameters as temperature, residence time, velocity and oxygen concentration at any position in the furnace. The results showed that numerical simulation is a powerful instrument for furnace design and construction. Further numerical simulation enable the optimisation of combustion parameter setting to achieve maximal primary emission reduction. (orig.) [German] Gegenwaertig werden in gewerblichen Holzfeuerungsanlagen beim Verbrennen von naturbelassenem Holz NO{sub x}-Werte <200 mg/m{sup 3} und Partikelkonzentrationen <50 mg/m{sup 3} erreicht. Mit Brennstoffen aus der Holzwerkstoffbearbeitung, wie sie insbesondere in holzbe- und -verarbeitenden Betrieben anfallen, koennen die NO{sub x}-Konzentrationen bis zu 1000 mg/m{sup 3} und die Partikelkonzentrationen bis zu 500 mg/m{sup 3} erreichen. In dieser Arbeit wurde ein neues Feuerungskonzept zur Verbesserung des Partikelausbrandes und der gleichzeitigen feuerungsseitigen NO{sub x}-Minderung entwickelt und getestet. Ausgehend vom Stand der Technik, einer modernen {lambda}- und temperaturgeregelten Unterschubfeuerung, wurde zunaechst durch einen raeumlich geteilten Feuerraum eine gestufte Verbrennung realisiert. Die Ausbrandzone dieser zweistufigen Feuerung wurde dabei so gestaltet, dass sie aufgrund der dortigen Stroemungsfuehrung gleichzeitig als Partikelabscheider wirkt. D.h. grobe Partikel werden im heissen Teil des Feuerraumes abgeschieden und koennen dort ausgebrannt werden. In einem weiteren Schritt wurde der Primaerteil des Feuerraumes durch Vergroesserung und Gasrueckfuehrung

  11. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    OpenAIRE

    Ashish Kumar Pathak; Dr. V. Pandey

    2014-01-01

    Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS) and this material is ob...

  12. Diagnostics for a waste processing plasma arc furnace (invited) (abstract)

    International Nuclear Information System (INIS)

    Woskov, P.P.

    1995-01-01

    Maintaining the quality of our environment has become an important goal of society. As part of this goal new technologies are being sought to clean up hazardous waste sites and to treat ongoing waste streams. A 1 MW pilot scale dc graphite electrode plasma arc furnace (Mark II) has been constructed at MIT under a joint program among Pacific Northwest Laboratory (PNL), MIT, and Electro-Pyrolysis, Inc. (EPI) c for the remediation of buried wastes in the DOE complex. A key part of this program is the development of new and improved diagnostics to study, monitor, and control the entire waste remediation process for the optimization of this technology and to safeguard the environment. Continuous, real time diagnostics are needed for a variety of the waste process parameters. These parameters include internal furnace temperatures, slag fill levels, trace metals content in the off-gas stream, off-gas molecular content, feed and slag characterization, and off-gas particulate size, density, and velocity distributions. Diagnostics are currently being tested at MIT for the first three parameters. An active millimeter-wave radiometer with a novel, rotatable graphite waveguide/mirror antenna system has been implemented on Mark II for the measurement of surface emission and emissivity which can be used to determine internal furnace temperatures and fill levels. A microwave torch plasma is being evaluated for use as a excitation source in the furnace off-gas stream for continuous atomic emission spectroscopy of trace metals. These diagnostics should find applicability not only to waste remediation, but also to other high temperature processes such as incinerators, power plants, and steel plants

  13. Characterization of calcium carbonate sorbent particle in furnace environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

  14. Materials for Reformer Furnace Tubes. History of evolution

    OpenAIRE

    M. Garbiak; W. Jasiński; B. Piekarski

    2011-01-01

    The paper discusses progress that has been made over the past sixty years in increasing the service life of centrifugally cast, creepresistant tubes operating in reformer furnaces. Attention was mainly focused on the principles of selection of the chemical composition of castings to improve their creep behaviour. The reasons accounting for withdrawal of tubes from service were indicated. Examples of chemical composition and mechanical properties obtained in creep-resistant Ni-Cr cast steel us...

  15. Blast furnace coke substitutes from Victorian brown coal

    OpenAIRE

    Mollah, Mamun

    2017-01-01

    Iron is usually produced from its ores using coke in a blast furnace (BF). Coke, a hard and macroporous carbon material, is produced from special coals (coking coals) and acts as fuel, smelting agent, and the permeable support for the charge to the BF. No material can completely replace coke in a BF. Coking coals are becoming harder (and more expensive) to obtain. Victorian brown coal (VBC) is accessible, cheap, with low mineral concentrations, which is favourable for iron production in a BF....

  16. High temperature furnace for nuclear magnetic resonance experiments

    Energy Technology Data Exchange (ETDEWEB)

    Jaeger, C.; Scheler, G. (Friedrich-Schiller-Universitaet, Jena (German Democratic Republic). Sektion Physik)

    1984-01-01

    A furnace is described for NMR experiments in the temperature range 300 to 1,100 K. It can be used both in a superconducting solenoid (Oxford Instruments, B/sub 0/ = 6.4 T, bore 52 mm) and in iron magnets with a gap d >= 48 mm. All for NMR experiments important nuclei can be measured without /sup 29/Si. The NMR probe can be used both for instationary and stationary experiments.

  17. Recharging the Silicon Crucible in a Hot Furnace

    Science.gov (United States)

    Lane, R. L.

    1982-01-01

    "Melt recharger" adds raw silicon to crucible in crystal-growing furnace without disturbing inert-gas atmosphere or significantly lowering temperature of melt. Crucible-refill hopper is lowered into hot zone of crystal-pulling chamber through an isolation valve. Cable that supports hopper is fastened to cone-shaped stopper in bottom of hopper. Stopper moves out of opening in hopper, allowing part of polysilicon charge to drop into crucible.

  18. Automated handling for SAF batch furnace and chemistry analysis operations

    International Nuclear Information System (INIS)

    Bowen, W.W.; Sherrell, D.L.; Wiemers, M.J.

    1981-01-01

    The Secure Automated Fabrication Program is developing a remotely operated breeder reactor fuel pin fabrication line. The equipment will be installed in the Fuels and Materials Examination Facility being constructed at Hanford, Washington. Production is scheduled to start in mid-1986. The application of small pneumatically operated industrial robots for loading and unloading product into and out of batch furnaces and for distribution and handling of chemistry samples is described

  19. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally non-acceptable because of the production of salt slags. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tonnes of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  20. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally unacceptable because of the salt slags produced. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates for over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tons of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  1. Methods of steel manufacturing - The electric arc furnace

    Science.gov (United States)

    Dragna, E. C.; Ioana, A.; Constantin, N.

    2018-01-01

    Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

  2. Analysis of thermal radiation in coal-fired furnaces

    Science.gov (United States)

    Miles, Jonathan J.; Hammaker, Robert G.; Madding, Robert P.; Sunderland, J. E.

    1997-04-01

    Many utilities throughout the United States have added infrared scanning to their arsenal of techniques for inspection and predictive maintenance programs. Commercial infrared scanners are not designed, however, to withstand the searing interiors of boilers, which can exceed 2500 degrees Fahrenheit. Two high-temperature lenses designed to withstand the hostile environment inside a boiler for extended periods of time were developed by the EPRI M&D Center, thus permitting real-time measurement of steam tube temperatures and subsequent analysis of tube condition, inspection of burners, and identification of hot spots. A study was conducted by Sunderland Engineering, Inc. and EPRI M&D in order to characterize the radiative interactions that affect infrared measurements made inside a commercial, coal- fired, water-tube boiler. A comprehensive literature search exploring the existing record of results pertaining to analytical and experimental determination of radiative properties of coal-combustion byproducts was performed. An experimental component intended to provide data for characterization of the optical properties of hot combustion byproducts inside a coal-fired furnace was carried out. The results of the study indicate that hot gases, carbon particles, and fly ash, which together compose the medium inside a boiler, affect to varying degrees the transport of infrared radiation across a furnace. Techniques for improved infrared measurement across a coal-fired furnace are under development.

  3. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  4. Modelling of carry-over in recovery furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-04-01

    Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

  5. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  6. Heat treatment of nuclear reactor pump part in integrated furnace facility

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    A flexible heat treating system is meeting strict work specifications while accommodating the production flow pattern requirements and floor space needs of Advanced Metal Treating, Inc., Butler, Wis. Modular design and appropriate furnace configurations allow realization of the most efficient heat treat processing and energy use in a relatively small production area. The totally-integrated system (Pacemaker--manufactured by Lindberg, A Unit of General Signal, Chicago) consists of an electric integral-quench furnace with companion draw furnaces, washer unit and a material transfer car. With its one-side, inout configuration, the furnace operates with a minimum of drawing and washing equipment. The integral-quench furnace has a work chamber dimension of 30 by 48 by 30 inches (76.2 x 122 x 76.2 cm). The firm has two of these units, plus three in-out draw furnaces, one washer, one transfer car and two endothermic gas generators

  7. Precision control of high temperature furnaces using an auxiliary power supply and charged particle current flow

    Science.gov (United States)

    Pollock, G.G.

    1997-01-28

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved. 5 figs.

  8. Precision control of high temperature furnaces using an auxiliary power supply and charged practice current flow

    Science.gov (United States)

    Pollock, George G.

    1997-01-01

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved.

  9. Impact of accidental leakage of furnace oil on Mahul creek mangrove vegetation

    Digital Repository Service at National Institute of Oceanography (India)

    Ram, A.; Rao, M.N.; Shailesh, S.; Joshilkar, V.; Rakesh, P.S.; Gajbhiye, S.N.

    Indian Journal of Geo-Marine Sciences Vol. 45(4), April 2016 pp. 477-481 Impact of accidental leakage of furnace oil on Mahul creek mangrove vegetation Anirudh Ram*, M. Nageswar Rao, Salvi Shailesh, JoshilkarVaibhav, Rakesh P S., S...) Furnace oil pipelines from the sea to the refinery area, (b) Affected mangroves in Mahul Creek region. RAM et al.: IMPACT OF ACCIDENTAL LEAKAGE OF FURNACE OIL ON MAHUL CREEK 479 The current study showed the impact of petroleum hydrocarbons...

  10. Thermal design and analysis of the HTGR fuel element vertical carbonizing and annealing furnace

    International Nuclear Information System (INIS)

    Llewellyn, G.H.

    1977-06-01

    Computer analyses of the thermal design for the proposed HTGR fuel element vertical carbonizing and annealing furnace were performed to verify its capability and to determine the required power input and distribution. Although the furnace is designed for continuous operation, steady-state temperature distributions were obtained by assuming internal heat generation in the fuel elements to simulate their mass movement. The furnace thermal design, the analysis methods, and the results are discussed herein

  11. Calculation and research of electrical characteristics of induction crucible furnaces with unmagnetized conductive crucible

    Science.gov (United States)

    Fedin, M. A.; Kuvaldin, A. B.; Kuleshov, A. O.; Zhmurko, I. Y.; Akhmetyanov, S. V.

    2018-01-01

    Calculation methods for induction crucible furnaces with a conductive crucible have been reviewed and compared. The calculation method of electrical and energy characteristics of furnaces with a conductive crucible has been developed and the example of the calculation is shown below. The calculation results are compared with experimental data. Dependences of electrical and power characteristics of the furnace on frequency, inductor current, geometric dimensions and temperature have been obtained.

  12. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  13. A Furnace for Diffraction Studies using Synchrotron X-Ray Radiation

    DEFF Research Database (Denmark)

    Buras, B.; Lebech, Bente; Kofoed, W.

    1984-01-01

    A furnace for diffraction studies using synchrotron X-ray radiation is described. The furnace can be operated between ambient temperature and 1 800 °C with a temperature stability better than 5 °C for temperatures above 300 °C. Kapton windows allow almost 360° access for the X-ray beam in the hor...... in the horizontal scattering plane and the furnace may be used in both conventional monochromatic beam angle-dispersive and white-beam energy-dispersive diffraction experiments. Details of the furnace windows, heating element, thermometry and sample mount are given....

  14. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  15. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    Science.gov (United States)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-12-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  16. Material level checking apparatus for use in a rotary incinerating furnace

    Energy Technology Data Exchange (ETDEWEB)

    Matteini, S.

    1980-12-02

    A freely oscillating moving element, according to a radial axis with respect to the furnace wall and having an inner appendix deviated from the axis and with an outer counter-weight, can oscillate between two angular positions defined by pawls, towards the first of such positions said moving element is cyclically moved during the moving element lowering trajectory with the rotation of the furnace while towards the second angular position said moving element is cyclically moved during the moving element raising trajectory with the furnace rotation; said moving element can reach said second position only when the inner appendix emerges from the material contained in the furnace.

  17. Investigation into gas flow in a lime-roasting shaft furnace using the 85Kr indicator

    International Nuclear Information System (INIS)

    Gulin, I.I.; Matveev, N.S.; Solodovnikov, A.O.; Nudel'man, B.I.; Kakharov, V.K.; Mamaraimov, D.

    1978-01-01

    Motion and distribution of a gas fuel through a layer of lump material in a lime-roasting shaft furnace have been investigated using 85 Kr indicator. Gas sucked through the tubes of a special steel probe, which was introduced into the furnace, passed through four radiometric chambers used for recording its activity. The measured data showed, that increasing the distance from a burner caused the improvement in uniformity of indicator distribution uniformity over the furnace radius. The experimental data permit to optimize the central burner performance as well as the location of peripheral burners in the furnace

  18. The electrical characteristics of copper slags in a 270 kVA DC arc furnace

    International Nuclear Information System (INIS)

    Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

    2003-01-01

    The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

  19. CFD‐DEM modelling of blast furnace tapping

    OpenAIRE

    Vango, Mathias; Pirker, Stefan; Lichtenegger, Thomas

    2017-01-01

    The campaign length of a blast furnace is limited by the hearth inner lining lifetime. In order to maximize the campaign length and ensure a good draining of hot metal and slag, a good understanding of the flow in the hearth is essential. Challenges in modelling the flow involve several continuous phases (hot metal, slag and hot blast) as well as the presence of the deadman, a dense bed of coke particles. The shape and position of the deadman depend on the weight of the burden column above an...

  20. New PSA high concentration solar furnace SF40

    Science.gov (United States)

    Rodriguez, Jose; Cañadas, Inmaculada; Zarza, Eduardo

    2016-05-01

    A new solar furnace has been designed and built at Plataforma Solar de Almería. In this work, its main components such as heliostat, concentrator, attenuator and test table, and the method used to align them are described. Other equipment like the auxiliary systems necessary for the solar operation, vacuum chamber and gas system are outlined too. Finally, the thermal characteristics of the focus were measured during a test campaign, where different planes along the optical axis were scanned with a radiometer, and the peak flux was obtained and is presented in the last section of this report.

  1. Magnetic orientation of paraffin in a magnetic levitation furnace

    Science.gov (United States)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K.

    2004-04-01

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO 2 laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction.

  2. Magnetic orientation of paraffin in a magnetic levitation furnace

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K

    2004-04-30

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO{sub 2} laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction.

  3. Magnetic orientation of paraffin in a magnetic levitation furnace

    International Nuclear Information System (INIS)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K.

    2004-01-01

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO 2 laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction

  4. Coke detection in furnaces tubes by radiographic examination

    International Nuclear Information System (INIS)

    Santos, I.S. dos

    1987-01-01

    The coke detection technique by radiographic examinations allows to quantify the coke in furnace coils of Petroleum refineries and petrochemical industries. The paper describes how was determined the radiographic parameters, the wall apparent thickness calculation, the distance source-film, the position of the source and films, the chosen of films and the calculation of exposure time, aiming to obtain high producticity and good quality image. This technique is being used and improved for more than two years with good results. (E.G.) [pt

  5. An innovative way of renovating with low energy: the Albert-Schweitzer Quarter, Berlin-Friedrichshagen. Short report, final report part 1: state-of-the art, final report part 2: planning and implementation, measurements and evaluations; Innovative Niedrigenergiesanierung Albert-Schweitzer-Viertel, Berlin-Friedrichshagen. Kurzbericht, Schlussbericht Teil 1: Bestandsaufnahme, Schlussbericht Teil 2: Planung und Durchfuehrung, Messungen und Auswertungen

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-07-01

    Although there are high rates of vacancies in some regions, the 2 million flats in the flat-roof buildings in the new states (Eastern Germany) are a part of Germany's residential buildings which cannot be done without. Almost one tenth of them is likely to be torn down within the next years, but the major part must be converted into energy-saving, well-functioning and well-accepted building if they are not to come down to 21st century-slums. The Albert-Schweitzer Quarter was renovated as a model where strategies to achieve these objectives were tested. The model project covers the energetic rehabilitation and elimination of construction-related damage in the residential blockP2, Albert-Schweitzer-Str. 31-40 with a total of 100 flats. The project was started in January 2001. The works were finished by the end of 2001. The project including measurements and evaluations continued until December 2003. [German] Trotz punktuell hoher Leerstandsquoten bilden die 2 Millionen Wohnungen in den Plattenbauten der neuen Bundeslaender insgesamt einen unverzichtbaren Bestandteil des Wohngebaeudebestandes. Etwa ein Zehntel dieser Substanz wird in den naechsten Jahren wohl abgerissen, aber der weitaus groesste Teil muss in energiesparende, gut funktionierende und Akzeptanz findende Gebaeude umgewandelt werden, sollen diese Siedlungen nicht zu den Slums des 21. Jahrhunderts verkommen. In der modellhaften Sanierung Albert-Scheitzer-Viertel wurden Strategien zum Erreichen dieser Ziele erprobt. Das Modellvorhaben umfasst die energetische Sanierung und Bauschadensbeseitigung des P2-Wohnblockes Albert-Schweitzer-Str. Nr. 31-40 mit insgesamt 100 Wohnungen. Projektstart war im Januar 2001. Die Baumassnahmen wurden Ende 2001 abgeschlossen, das Vorhaben lief einschliesslich der Messungen und Auswertungen bis Dezember 2003. (orig.)

  6. Molecular absorption spectrometry in flames and furnaces: A review

    International Nuclear Information System (INIS)

    Butcher, David J.

    2013-01-01

    Graphical abstract: -- Highlights: •Theory and analytical considerations for molecular absorption spectrometry (MAS). •Critical review of low resolution MAS. •Critical review of the analytical performance of high-resolution continuum source (HR-CS) flame MAS. •Critical review of the analytical performance of HR-CS graphite furnace MAS. •Current status of HR-CS MAS and its future prospects for elemental analysis. -- Abstract: Molecular absorption spectrometry (MAS), originally developed in the 1970s, is a technique to determine non-metals in flames and graphite furnaces by monitoring the absorbance of diatomic molecules. Early studies employed low resolution instruments designed for line source atomic absorption, which provided a limited choice of analytical wavelengths, insufficient spectral resolution, and spectral interferences. However, the development of high-resolution continuum source atomic absorption spectrometry (HR-CS AAS) instrumentation has allowed the analysis of challenging samples for non-metals as well as some difficult elements to determine by AAS, such as aluminum and phosphorus. In this review, theory and analytical considerations for MAS are discussed. The principles and limitations of low resolution MAS are described, along with its applications. HR-CS AAS instrumentation is reviewed, emphasizing performance characteristics most relevant for MAS. Applications of flame and HR-CS GFMAS are reviewed, highlighting the most significant work to date. The paper concludes with an evaluation of the enhanced analytical capabilities provided by HR-CS MAS

  7. Self-calibrated active pyrometer for furnace temperature measurements

    Science.gov (United States)

    Woskov, Paul P.; Cohn, Daniel R.; Titus, Charles H.; Surma, Jeffrey E.

    1998-01-01

    Pyrometer with a probe beam superimposed on its field-of-view for furnace temperature measurements. The pyrometer includes a heterodyne millimeter/sub-millimeter-wave or microwave receiver including a millimeter/sub-millimeter-wave or microwave source for probing. The receiver is adapted to receive radiation from a surface whose temperature is to be measured. The radiation includes a surface emission portion and a surface reflection portion which includes the probe beam energy reflected from the surface. The surface emission portion is related to the surface temperature and the surface reflection portion is related to the emissivity of the surface. The simultaneous measurement of surface emissivity serves as a real time calibration of the temperature measurement. In an alternative embodiment, a translatable base plate and a visible laser beam allow slow mapping out of interference patterns and obtaining peak values therefor. The invention also includes a waveguide having a replaceable end portion, an insulating refractory sleeve and/or a source of inert gas flow. The pyrometer may be used in conjunction with a waveguide to form a system for temperature measurements in a furnace. The system may employ a chopper or alternatively, be constructed without a chopper. The system may also include an auxiliary reflector for surface emissivity measurements.

  8. Molecular absorption spectrometry in flames and furnaces: A review

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, David J., E-mail: butcher@email.wcu.edu

    2013-12-04

    Graphical abstract: -- Highlights: •Theory and analytical considerations for molecular absorption spectrometry (MAS). •Critical review of low resolution MAS. •Critical review of the analytical performance of high-resolution continuum source (HR-CS) flame MAS. •Critical review of the analytical performance of HR-CS graphite furnace MAS. •Current status of HR-CS MAS and its future prospects for elemental analysis. -- Abstract: Molecular absorption spectrometry (MAS), originally developed in the 1970s, is a technique to determine non-metals in flames and graphite furnaces by monitoring the absorbance of diatomic molecules. Early studies employed low resolution instruments designed for line source atomic absorption, which provided a limited choice of analytical wavelengths, insufficient spectral resolution, and spectral interferences. However, the development of high-resolution continuum source atomic absorption spectrometry (HR-CS AAS) instrumentation has allowed the analysis of challenging samples for non-metals as well as some difficult elements to determine by AAS, such as aluminum and phosphorus. In this review, theory and analytical considerations for MAS are discussed. The principles and limitations of low resolution MAS are described, along with its applications. HR-CS AAS instrumentation is reviewed, emphasizing performance characteristics most relevant for MAS. Applications of flame and HR-CS GFMAS are reviewed, highlighting the most significant work to date. The paper concludes with an evaluation of the enhanced analytical capabilities provided by HR-CS MAS.

  9. Ferromanganese Furnace Modelling Using Object-Oriented Principles

    Energy Technology Data Exchange (ETDEWEB)

    Wasboe, S.O.

    1996-12-31

    This doctoral thesis defines an object-oriented framework for aiding unit process modelling and applies it to model high-carbon ferromanganese furnaces. A framework is proposed for aiding modelling of the internal topology and the phenomena taking place inside unit processes. Complex unit processes may consist of a number of zones where different phenomena take place. A topology is therefore defined for the unit process itself, which shows the relations between the zones. Inside each zone there is a set of chemical species and phenomena, such as reactions, phase transitions, heat transfer etc. A formalized graphical methodology is developed as a tool for modelling these zones and their interaction. The symbols defined in the graphical framework are associated with objects and classes. The rules for linking the objects are described using OMT (Object Modeling Technique) diagrams and formal language formulations. The basic classes that are defined are implemented using the C++ programming language. The ferromanganese process is a complex unit process. A general description of the process equipment is given, and a detailed discussion of the process itself and a system theoretical overview of it. The object-oriented framework is then used to develop a dynamic model based on mass and energy balances. The model is validated by measurements from an industrial furnace. 101 refs., 119 figs., 20 tabs.

  10. Zone modelling of the thermal performances of a large-scale bloom reheating furnace

    International Nuclear Information System (INIS)

    Tan, Chee-Keong; Jenkins, Joana; Ward, John; Broughton, Jonathan; Heeley, Andy

    2013-01-01

    This paper describes the development and comparison of a two- (2D) and three-dimensional (3D) mathematical models, based on the zone method of radiation analysis, to simulate the thermal performances of a large bloom reheating furnace. The modelling approach adopted in the current paper differs from previous work since it takes into account the net radiation interchanges between the top and bottom firing sections of the furnace and also allows for enthalpy exchange due to the flows of combustion products between these sections. The models were initially validated at two different furnace throughput rates using experimental and plant's model data supplied by Tata Steel. The results to-date demonstrated that the model predictions are in good agreement with measured heating profiles of the blooms encountered in the actual furnace. It was also found no significant differences between the predictions from the 2D and 3D models. Following the validation, the 2D model was then used to assess the impact of the furnace responses to changing throughput rate. It was found that the potential furnace response to changing throughput rate influences the settling time of the furnace to the next steady state operation. Overall the current work demonstrates the feasibility and practicality of zone modelling and its potential for incorporation into a model based furnace control system. - Highlights: ► 2D and 3D zone models of large-scale bloom reheating furnace. ► The models were validated with experimental and plant model data. ► Examine the transient furnace response to changing the furnace throughput rates. ► No significant differences found between the predictions from the 2D and 3D models.

  11. APPRAISAL OF ECONOMICAL EFFICIENCY OF APPLICATION OF FIBROUS LINING IN THERMAL GASPLASMA FURNACES AND FURNACES OF RESISTANCE OF MACHINE-BUILDING PRODUCTION

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolskij

    2011-01-01

    Full Text Available The carried out calculations showed that partial modernization of thermal furnaces of machine building production by means of replacement of chamotte by fibrous fettling is economically reasonable and has rather short period of payback.

  12. Handling of corn stover bales for combustion in small and large furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

    2010-07-01

    This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

  13. Experimental and numerical study of MILD combustion in a lab-scale furnace

    NARCIS (Netherlands)

    Huang, X.; Tummers, M.J.; Roekaerts, D.J.E.M.; Scherer, Viktor; Fricker, Neil; Reis, Albino

    2017-01-01

    Mild combustion in a lab-scale furnace has been experimentally and numerically studied. The furnace was operated with Dutch natural gas (DNG) at 10 kW and at an equivalence ratio of 0.8. OH∗chemiluminescence images were taken to characterize the reaction zone. The chemiluminescence intensity is

  14. 16 CFR 305.12 - Labeling for central air conditioners, heat pumps, and furnaces.

    Science.gov (United States)

    2010-01-01

    ... pumps, and furnaces. 305.12 Section 305.12 Commercial Practices FEDERAL TRADE COMMISSION REGULATIONS... pumps, and furnaces. (a) Layout. All energy labels for central air conditioners, heat pumps, and... air conditioners and heat pumps. (1) Headlines and texts, as illustrated in the prototype and sample...

  15. 75 FR 31323 - Energy Efficiency Program: Energy Conservation Standards Furnace Fans: Public Meeting and...

    Science.gov (United States)

    2010-06-03

    ... Fans: Public Meeting and Availability of the Framework Document AGENCY: Office of Energy Efficiency and... (hereinafter referred to as ``furnace fans''). To inform interested parties and to facilitate this process, DOE...: http://www.eere.energy.gov/buildings/appliance_standards/residential/furnace_fans.html . DATES: DOE...

  16. Effects of atmosphere composition on fabrication process of hollow glass microspheres in drop-tower furnace

    International Nuclear Information System (INIS)

    Qi Xiaobo; Wei Sheng; Zhang Zhanwen; Li Bo; Chen Sufen; Shi Tao

    2010-01-01

    To fabricate high quality hollow glass microspheres (HGMs) for inertial confinement fusion (ICF) targets by solgel technology, effects of furnace atmosphere composition on the transformation process from gel particles to HGMs and the resulting quality of HGMs were investigated by numerical simulation and experiments. The results show that the furnace atmosphere composition significantly affects the heat and mass transfer process between particles/microspheres and furnace atmosphere, but the falling velocity of the particles/microspheres in drop-tower furnace changes only slightly with the furnace atmosphere compositions. The heating-up rate of gel particles in heat-absorbing stage increases remarkably with the increase of the content of helium in the furnace atmosphere and increasing the helium content accelerates effectively the encapsulation of gel particles. Consequently, higher helium content in furnace atmosphere will result in higher HGM yield with high quality and larger HGM aspect ratio. However, maintaining a proper proportion of helium in the furnace atmosphere is necessary to improve HGM surface smoothness. With the volume percentage of helium ranging from 50% to 80%, HGMs with high sphericity, concentricity and surface smoothness can be fabricated with high yield. (authors)

  17. 77 FR 28673 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans

    Science.gov (United States)

    2012-05-15

    ... multipliers based on climate, consumer behavior assumptions, and product characteristics (e.g., multi-stage or... Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans; Proposed Rule #0;#0... Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans AGENCY: Office of...

  18. DEVELOPMENT AND TESTING OF COMPOUND FUEL CHAMBER WITHOUT A GRATE FOR HOUSEHOLD FURNACE

    Directory of Open Access Journals (Sweden)

    Shevyakov Vladimir Viktorovich

    2018-02-01

    Full Text Available In hearth furnaces, the firewood is burned more cleanly with less carbon monoxide at the outlet. The disadvantage of such fireboxes is a longer process of coal burnout than in grate-fired furnaces. In furnaces with a grate, the burnout time of coals is less, which makes it possible to finish the combustion process more quickly and close the outlet latch. This increases the efficiency of the furnace but to further reduce the time of burning out the coals they have to be raked and burned on the grate. This complicates the process of operating the furnace itself. The proposed design of the compound firebox allows us to improve characteristics of both the firebox itself and the entire furnace. Research objectives: creation and study of a compound firebox that increases the efficiency of the furnace and simplifies the furnace maintenance process with the values of carbon monoxide at the outlet comparable to hearth furnaces. Materials and methods: a detailed analysis of hearth fuel chambers ECO+ was carried out according to the amount of carbon monoxide at the outlet. The results of the analysis are used for comparison with compound fuel chamber. The structure of the compound firebox was chosen based on the results of preliminary tests of several fuel chambers proposed and tested by the author in the furnace PDKSh-2.0. A peculiarity of the structure of the compound firebox is the absence of a grate and the presence of a narrow slit in the lower part of the firebox through which the incoming air enters the firewood. Between the walls of the firebox and firewood, skids are installed, forming an air gap, through which the inlet air is uniformly supplied to the entire firewood supply. With gradual combustion of firewood and formation of coal, the firewood descends to the bottom of the firebox, where they intensively burn out in the maximum air flow. Compound firebox consists of several parts, it is made of steel with a thickness of 4.0 mm and installed

  19. Low-NOx Burner Technologies for High-Temperature Processes With High Furnace Heating Density

    International Nuclear Information System (INIS)

    Boss, M.; Brune, M.; Flamme, M.

    1999-01-01

    The general objective of the presented work is process intensification by means of reduced furnace chamber volumes in combination with the use of low-NOx burner technologies. Fundamental experimental investigations of the reaction zone of different burner types were made. For the development of new burner designs the CFD code FLUENT was used. Throughout the investigations it was possible to increase the furnace heating density from 62 kW/m3 up to 1133 kW/m3. To demonstrate possible technical applications two simulated industrial furnaces designs have been investigated. One main conclusion the work gave is that process intensification without an increase of pollutant emissions is possible by optimizing furnace and burner design and also position and geometry of the furnace load in a combined strategy. (author)

  20. Modeling of glass fusion furnaces; Modelisation des fours de fusion de verre

    Energy Technology Data Exchange (ETDEWEB)

    Mechitoua, N. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches; Plard, C. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches

    1997-12-31

    The furnaces used for glass melting are industrial installations inside which complex and coupled physical and chemical phenomena occur. Thermal engineering plays a major role and numerical simulation is a precious tool for the analysis of the different coupling, of their interaction and of the influence of the different parameters. In order to optimize the functioning of glass furnaces and to improve the quality of the glass produced, Electricite de France (EdF) has developed a specialized version of the ESTET fluid mechanics code, called `Joule`. This paper describes the functioning principle of glass furnaces, the interactions between heat transfers and flows inside the melted glass, the interactions between heat transfers and the thermal regulation of the furnace, the interactions between heat transfers and glass quality and the heat transfer interactions between the melted glass, the furnace walls and the combustion area. (J.S.)

  1. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  2. High temperature furnaces for small and large angle neutron scattering of disordered materials

    International Nuclear Information System (INIS)

    Bletry, J.; Taverniere, P.; Senillou, C.; Desre, P.; Maret, M.; Chieux, P.

    1984-01-01

    Two similar high temperature furnaces (up to 2000 0 C) have been developed for large angle and small angle neutron scattering (SANS) experiments respectively. They are vacuum furnaces with a thin tungsten foil heating element supplied by two tantalum leads, and shielded by thin tungsten foils maintained in a tantalum box. In a neutron beam, the furnaces produce a very low scattering level (without any Bragg peaks) due to the openings in the heating element, the shields and the tantalum box for the incident, unscattered beam and the scattered beam at low angles. Thus the furnace absorption correction is also much easier. A platinum thermocouple controls temperature, very high temperatures are measured optically. A vacuum chamber has been especially designed for SANS experiments with two windows in polished sapphire. The furnaces have been successfully used for the study of liquid alloys on the D4, D11 and D17 spectrometers at the ILL

  3. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    Directory of Open Access Journals (Sweden)

    Yacine DJEGHADER

    2013-06-01

    Full Text Available In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length, electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of arc length. This study focuses on investigation of unbalanced voltage due to Electrics Arc Furnace operation mode. The simulation results show the major problem of unbalanced voltage affecting secondary of furnace transformer is caused by the different continues movement of electrodes.

  4. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  5. Reports on research achievements in developing high-performance industrial furnaces in fiscal 1998 (Research and development of high-performance industrial furnaces). Volume 1; 1998 nendo koseino kogyoro nado ni kansuru kenkyu kaihatsu seika hokokusho. 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    From the reports on research achievements in developing high-performance industrial furnaces in fiscal 1998, the report volume 1 was prepared as a research achievement report of each working group, detailing fundamental researches, heating furnaces, and heat treatment furnaces. The fundamental researches have researched combustion evaluating technology, characteristics of the area in the vicinity of a combustor, characteristics of combustion of high-temperature air, heating characteristics of a furnace to investigate effect of local heat absorption, and combustion evaluation. For the heating furnaces, the following subjects were studied: development of an in-furnace combustion model, summary of an experiment for evaluating high-temperature air combustion, furnace height relative to combustion heat transfer characteristics, heat loss minimizing technology, combustion heat transfer characteristics of liquid fuels, optimal operation of the high-temperature air combustion, basic control in heating control, and steel piece heating control. Studies were performed for the heat treatment furnaces on the case of a direct firing furnace in evaluating the heat transfer characteristics, the case of a radiant tube furnace, application of thermal fluid simulation technology, furnace averaging technology, soot reducing technology, control technology, and trial design on a high-performance heat treatment furnace. (NEDO)

  6. Final report on the project entitled: Highly Preheated Combustion Air System with/without Oxygen Enrichment for Metal Processing Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Arvind Atreya

    2007-02-16

    This work develops and demonstrates a laboratory-scale high temperature natural gas furnace that can operate with/without oxygen enrichment to significantly improve energy efficiency and reduce emissions. The laboratory-scale is 5ft in diameter & 8ft tall. This furnace was constructed and tested. This report demonstrates the efficiency and pollutant prevention capabilities of this test furnace. The project also developed optical detection technology to control the furnace output.

  7. Challenges in simulation of chemical processes in combustion furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M.; Kilpinen, P. [Aabo Akademi, Turku (Finland)

    1996-12-31

    The presentation gives an introduction to some of the present issues and problems in treating the complex chemical processes in combustion. The focus is in the coupling of the hydrocarbon combustion process with nitrogen oxide formation and destruction chemistry in practical furnaces or flames. Detailed kinetic modelling based on schemes of elementary reactions are shown to be a useful novel tool for identifying and studying the key reaction paths for nitrogen oxide formation and destruction in various systems. The great importance of the interaction between turbulent mixing and combustion chemistry is demonstrated by the sensitivity of both methane oxidation chemistry and fuel nitrogen conversion chemistry to the reactor and mixing pattern chosen for the kinetic calculations. The fluidized bed combustion (FBC) nitrogen chemistry involves several important heterogeneous reactions. Particularly the char in the bed plays an essential role. Recent research has advanced rapidly and the presentation proposes an overall picture of the fuel nitrogen reaction routes in circulating FBC conditions. (author)

  8. Greener durable concretes through geopolymerisation of blast furnace slag

    Science.gov (United States)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  9. Sliding Mode Thermal Control System for Space Station Furnace Facility

    Science.gov (United States)

    Jackson Mark E.; Shtessel, Yuri B.

    1998-01-01

    The decoupled control of the nonlinear, multiinput-multioutput, and highly coupled space station furnace facility (SSFF) thermal control system is addressed. Sliding mode control theory, a subset of variable-structure control theory, is employed to increase the performance, robustness, and reliability of the SSFF's currently designed control system. This paper presents the nonlinear thermal control system description and develops the sliding mode controllers that cause the interconnected subsystems to operate in their local sliding modes, resulting in control system invariance to plant uncertainties and external and interaction disturbances. The desired decoupled flow-rate tracking is achieved by optimization of the local linear sliding mode equations. The controllers are implemented digitally and extensive simulation results are presented to show the flow-rate tracking robustness and invariance to plant uncertainties, nonlinearities, external disturbances, and variations of the system pressure supplied to the controlled subsystems.

  10. Modeling of Radiative Heat Transfer in an Electric Arc Furnace

    Science.gov (United States)

    Opitz, Florian; Treffinger, Peter; Wöllenstein, Jürgen

    2017-12-01

    Radiation is an important means of heat transfer inside an electric arc furnace (EAF). To gain insight into the complex processes of heat transfer inside the EAF vessel, not only radiation from the surfaces but also emission and absorption of the gas phase and the dust cloud need to be considered. Furthermore, the radiative heat exchange depends on the geometrical configuration which is continuously changing throughout the process. The present paper introduces a system model of the EAF which takes into account the radiative heat transfer between the surfaces and the participating medium. This is attained by the development of a simplified geometrical model, the use of a weighted-sum-of-gray-gases model, and a simplified consideration of dust radiation. The simulation results were compared with the data of real EAF plants available in literature.

  11. Pragmatic analysis of the electric submerged arc furnace continuum

    Science.gov (United States)

    Karalis, K.; Karkalos, N.; Antipas, G. S. E.; Xenidis, A.

    2017-09-01

    A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

  12. Recycling of metal bearing electronic scrap in a plasma furnace

    Science.gov (United States)

    Jarosz, Piotr; Małecki, Stanisław; Gargul, Krzysztof

    2011-12-01

    The recycling of electronic waste and the recovery of valuable components are large problems in the modern world economy. This paper presents the effects of melting sorted electronic scrap in a plasma furnace. Printed circuit boards, cables, and windings were processed separately. The characteristics of the obtained products (i.e., alloy metal, slag, dust, and gases) are presented. A method of their further processing in order to obtain commercial products is proposed. Because of the chemical composition and physical properties, the waste slag is environmentally inert and can be used for the production of abrasives. Process dusts containing large amounts of carbon and its compounds have a high calorific value. That makes it possible to use them for energy generation. The gas has a high calorific value, and its afterburning combined with energy recovery is necessary.

  13. Feasibility of using ceramic furnace wastes in cement composites

    International Nuclear Information System (INIS)

    Fazzan, J.V.; Sanches, A.O.; Akasaki, J.L.; Malmonge, J.A.

    2016-01-01

    Currently, the region of Epitacio-SP President is classified as Paulista West Center in the production of ceramic tiles and bricks. However, as these industries have also generated environmental impacts in the production process with the generation of waste, the construction industries presents as great potential to absorb a large portion of these materials, called Pozzolans. In this sense, the research aims to study the characterization of Ceramic Furnace Wastes (CFC) and the evaluation of their reactivity. Mortar specimens were molded with different waste percentages in partial replacement of Portland cement, for analysis of compressive strength and capillary water absorption test. The characterization results show that important properties can be obtained by the preparation conditions of ashes, besides obtaining resistant activity index higher than expected by technical standards when using the material in replacement of Portland cement. (author)

  14. Nodal wear model: corrosion in carbon blast furnace hearths

    Directory of Open Access Journals (Sweden)

    Verdeja, L. F.

    2003-06-01

    Full Text Available Criterions developed for the Nodal Wear Model (NWM were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid.

    Se aplican los criterios del Modelo de Desgaste Nodal (MDN para la estimación de los perfiles de corrosión que podría ir adquiriendo el crisol de un homo alto durante su campaña. Atendiendo al propio diseño del crisol, a las condiciones límites de contorno, a las características del material refractario utilizado y a las condiciones de operación del horno, se consiguen simular perfiles de desgaste con "pozo central", con "forma de seta" ó de "pie de elefante". Los fundamentos del MDN se apoyan en la idea de considerar que la corrosión del refractario es función de la temperatura que el sistema pueda presentar en cada punto (nodo de la intercara refractario-fundido y de las correspondientes características físico-químicas del fluido corrosivo.

  15. Multi-fuel furnace. Demonstration project. Final rapport; Multibraendselsovn - Demonstrationsprojekt. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Dall Bentzen, J.

    2012-06-15

    It has been verified that the Dall Energy Furnace have unique features: - The furnace will accept biomass fuel with moisture content in range 20% to 60% and still keep the flue gas temperature within +-10 deg. Celsius (for pre-set temperature 900 to 975 deg. Celsius); - The ash quality from the furnace is very good with no excessive sintering and without carbon in the ash; - Flue gas dust content at the furnace exit is below 50 mg/Nm3, while the content of NO{sub x} and CO is below 175 mg/Nm3 and 20 mg/Nm3, respectively. The Dall Energy biomass furnace consists of two separate stages which are combined in a single aggregate: an updraft gasification process and a gas combustion process. As the furnace is refractory lined and as the furnace can operate at low excess air it is possible to burn biomass with water content above 60%. No mechanical parts are used at temperatures above 200 deg. Celsius. This provides a very rugged system. In the gasifier section a combustible gas is produced with a low velocity at the top of the gasifier bed. This gas is combusted to a flue gas with extremely low dust content. Also, the NO{sub x} and CO content is very low. The temperature of the flue gas at the exit is kept low by injecting water spray together with the secondary air. (Author)

  16. The development of two new KC-135 furnaces for studies on microgravity materials processing

    Science.gov (United States)

    Fiske, Michael; Cockburn, James; Poorman, Richard

    1988-01-01

    Wyle Laboratories is currently designing and fabricating two KC-135 materials processing furnaces for Marshall Space Flight Center. The first of these, called the Rapid Melt/Rapid Quench (RM/RQ) Furnace, will be used to melt and resolidify Cu-, Al-, and Ni-based alloys and composites, all during the 20 to 30 seconds of low gravity (0.1 to 0.001 g) available in a single parabola of the KC-135. In addition, it will be capable of directional solidification of these alloys. The furnace can be configured for either liquid or gas quenching of the samples. The second furnace, called the Polymer Solidification Transparent (PST) Furnace, will use a wide range of sample translation rates to directionally solidify polymers and low-melting-point metals as the KC-135 flies a series of parabolic maneuvers. The use of transparent crucibles and an optics system between the hot and cold zones of the furnace will allow for high-resolution video monitoring of the solid-liquid interface during processing. It is hoped that the development of these two furnaces will lead to significant increases in understanding of interface kinetics, fluid flow, and heat transfer in materials during solidification in a low-gravity environment.

  17. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1997-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  18. Influence of furnace tube shapeon thermal strain of fire-tube boilers

    Directory of Open Access Journals (Sweden)

    Gaćeša Branka

    2014-01-01

    Full Text Available The aim of this paper is to use numerical analysis and fine element method-FEM to investigate the influence of furnace tube shape on the thermal strain of fire-tube boilers. Thermal stresses in corrugated furnace tubes of different shape, i.e. with different corrugation pitch and depth, were analysed first. It was demonstrated that the thermal stresses in corrugated furnace tube are significantly reduced with the increase of corrugation depth. Than deformations and stresses in the structure of a fire-tube boiler were analysed in a real operating condition, for the cases of installed plain furnace tube and corrugated furnace tubes with different shapes. It was concluded that in this fire-tube boiler, which is of larger steam capacity, the corrugated furnace tube must be installed, as well as that the maximal stress in the construction is reduced by the installation of the furnace tube with greater corrugation depth. The analysis of stresses due to pressure and thermal loads pointed out that thermal stresses are not lower-order stresses in comparison to stresses due to pressure loads, so they must be taken into consideration for boiler strength analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR 35040 i br. TR 35011

  19. Heating rates in furnace atomic absorption using the L'vov platform

    Science.gov (United States)

    Koirtyohann, S.R.; Giddings, R.C.; Taylor, Howard E.

    1984-01-01

    Heating rate profiles for the furnace tube wall, the furnace atmosphere, and a L'vov platform were established for a range of conditions in a cyclically heated graphite atomizer. The tube wall profile was made by direct observation with a recording optical pyrometer. The sodium line reversal method was used to establish the heating rate of the furnace atmosphere, and appearance temperatures for a series metals of differing volatility was used to establish platform profiles. The tube wall heating rate was nearly linear at 2240??C s- until the desired temperature was reached after which the temperature remained constant. The furnace atmosphere reached a given temperature 0.2-0.4 s later than the tube wall through most of the atomize cycle. The platform lagged the tube wall 0.5-0.8 s. Under typical operating conditions the furnace atmosphere was 100-200??C cooler than the tube wall and at nearly constant temperature when the analyte vaporized from the platform. The L'vov platform causes the cyclically heated commercial furnace to approximate the behavior of a constant temperature furnace during atomization. ?? 1984.

  20. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

    Directory of Open Access Journals (Sweden)

    Lixin WANG

    2016-02-01

    Full Text Available The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regional flow field is built with Pro/E software. Based on FLUENT module of ANSYS Workbench, along with standard k-ε turbulence model and DPM model, simulation analysis of moving trajectories of dust particles in butterfly valve region under 3 blast furnace gas flow speeds is conducted. Results show that the deposition mass of dust particles decreases firstly, then increases with the enlargement of valve plate opening angle under the blast furnace gas flow speed of 8 m/s, while decreases with the enlargement of valve plate opening under the blast furnace gas flow speeds of 12 m/s and 16 m/s. In the case of the valve plate opening angle of 15°, the deposition rate of dust particles increases with the growing of blast furnace gas flow speed, while decreases with the growing of blast furnace gas flow speed under the cases of valve plate opening angle of 45° and 75°. The research results provide a theoretical reference for the development of automatic dust removal system in the butterfly valve region of the blast furnace gas pipeline.

  1. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    International Nuclear Information System (INIS)

    Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F.; Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D.; Baronnet, J.M.

    2001-01-01

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  2. Fluorophotometric determination of uranium: an automated sintering furnace and factors affecting precision

    International Nuclear Information System (INIS)

    Strain, J.E.

    1978-07-01

    The fusion furnace consists of four individually controlled, slotted-tube furnaces that automatically dry, sinter and anneal the fluoride or carbonate pellet used in the fluorometric determination of uranium. The furnace operates in air and prepares approximately 90 pellets per hour for fluorometric measurement. The factors that were thought to affect the precision of the method were investigated. The two factors that seem to be the most influential are (1) the manner in which the sample is loaded onto the pellet; and (2) the surface characteristics of the platinum dish in which the pellet is sintered and measured fluorometrically

  3. A New Induction Heating Floating-Zone Refining Furnace for Ultrapurification of Iron-Chromium Alloys

    OpenAIRE

    Takaki, S.; Ashino, Y.; Morimoto, Y.; Tanino, M.; Abiko, K.

    1995-01-01

    A new induction heating floating-zone refining (IHFZR) furnace was designed and constructed using ultrahigh vacuum technology for the ultrapurification of base metals. The ultrahigh vacuum attainable in this furnace is so good as 1x10-7} Pa that a base metal bar can be zone-melted in both ultrahigh vacuum and higher-purity gas atmosphere containing less residual gases. The outline of this IHFZR furnace and the results of its application to the purification of high-purity iron, Fe-18%Cr alloy ...

  4. Impact of burning oil as auxiliary fuel in kraft recovery furnaces upon SO2 emissions

    International Nuclear Information System (INIS)

    Someshwar, A.V.; Caron, A.L.; Pinkerton, J.E.

    1990-01-01

    The relationship between burning medium sulfur oil as auxiliary fuel in kraft recovery furnaces and SO 2 emissions was examined. Analysis of long-term CEMS SO 2 data from four furnaces shows no increase in SO 2 emissions as a result of oil burning. The results of field tests conducted at four furnaces while co-firing oil with liquor (up to 34% of total heat input) show that (1) average SO 2 emissions during the oil firing period either decreased or remained unchanged; (2) the overall sulfur retention within the furnace remained consistently high (more than 90%) with increasing levels of oil burning; (3) apportioning stack SO 2 emissions between those derived from oil and black liquor was infeasible. The results indicate that the same alkali fume generation processes that lead to the efficient capture of SO 2 resulting from black liquor combustion may be responsible for the capture of SO 2 resulting from sulfur-containing oil combustion

  5. IRON ORE SINTER PRODUCTION USING ELECTRIC ARC FURNACE DUST AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Victor Bridi Telles

    2013-03-01

    Full Text Available The steel production through Electric Arc Furnaces (EAF generates approximately 15% to 20% of Electric Arc Furnace Dust (EAFD. This waste is considered dangerous due to the presence of metals as lead and cadmium that leach in contact with water. Because of this, the EAFD recycling becomes an alternative to diminish the costs with landfills and environmental harms caused by the waste. The iron ore sintering is a process that reuses most part of powders generated by the steelmaking. However the EAFD is not reused in this process because it contains zinc. The zinc is highly detrimental inside blast furnaces causing heavy crusts and affecting the thermodynamic equilibrium of the process. Therefore, this work studies the EAFD reuse in the iron ore sintering process to produce iron ore sinter with zinc contents between the limits established for blast furnaces.

  6. 75 FR 64621 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2010-10-20

    ... Public Gas Association (APGA) were supportive of the integrating concept. However, while these entities... furnace fans for the purposes of tax credits. Adding standby mode and off mode energy consumption to the E...

  7. Treatment of simulated INEL buried wastes using a graphite electrode DC arc furnace

    International Nuclear Information System (INIS)

    Surma, J.E.; Lawrence, W.E.; Titus, C.H.; Wittle, J.K.; Hamilton, R.A.; Cohn, D.R.; Rhea, D.; Thomas, P.; Woskov, P.P.

    1994-08-01

    A program has been established under the auspices of the Department of Energy (DOE), Office of Technology Development (OTD), to develop the graphite electrode DC arc technology for the application of treating buried heterogenous solid wastes. A three way open-quotes National Laboratory-University-Industryclose quotes partnership was formed to develop this technology in the most timely and cost effective manner. This program is presently testing a newly fabricated pilot-scale DC arc furnace with associated diagnostics at the Plasma Fusion Center at the Massachusetts Institute of Technology. Initial testing in a smaller engineering scale furnace has established the viability of this technology for the treatment of solid heterogeneous wastes. Two diagnostic tools were developed under this program which support the evaluation of the DC arc technology. The diagnostics provide for both spatially resolved temperature measurements within the furnace and real time monitoring of the furnace metal emissions

  8. STUDY OF OPERATION OF ARC STEEL FURNACE WITH CONOID BAY FLUSHING OF STEEL

    Directory of Open Access Journals (Sweden)

    M. A. Murikov

    2008-01-01

    Full Text Available The construction of the arc steel-furnace bay, the application of which allows to increase the speed of flush outflow, to provide reduction of the slag carry-over with metal, is offered.

  9. Thermal design of a pressure electroslag remelting furnace applied for 5

    International Nuclear Information System (INIS)

    Cruz M, J.P.

    1999-01-01

    Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASME Code (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

  10. 76 FR 56339 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2011-09-13

    ...-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing... Refrigeration Institute (AHRI) recommended that to avoid unnecessary burden, the existing test procedure..., and Refrigeration Institute's Directory of Certified Product Performance for Residential Furnaces and...

  11. Effects of furnace temperature profile on the interface shape during Bridgman crystal growth

    Science.gov (United States)

    Taghavi, K.; Duval, W. M. B.

    1988-01-01

    The effects of asymmetry in furnace temperature profile and pulling velocity on the crystal interface shape are demonstrated while neglecting the latent heat of solidification. It is concluded that the furnace temperature profile may be varied in order to influence the interface shape of the crystal. An exact thermal analysis is performed on the Bridgman technique by including the latent heat of solidification as a source term. The exact temperature field is obtained for the case of a flat melt-crystal interface. The earlier observation regarding the influence of furnace temperature profile on the crystal interface shape is confirmed and a criterion for a flat crystal interface is obtained. Various furnace temperature profiles are selected and their corresponding results are presented.

  12. Developing and testing a vertical sintering furnace for remote nuclear applications

    International Nuclear Information System (INIS)

    Nesbitt, J.F.; Ryer, C.M.

    1980-01-01

    Horizontal-type furnaces used to sinter fuel pellets on a production basis are large and thus impractical for remote applications. However, research has shown that vertical-type furnaces are adaptable for use and are cheaper to operate and maintain. In 1979, Pacific Northwest Laboratory, working under the auspices of the Department of Energy's Fuel Refabrication and Development (FRAD) Program, began developing an advanced concept for a remotely operated furnace designed specifically to sinter nuclear fuel pellets. The FRAD Program at PNL ended before the sintering of nuclear fuels could be completely verified. However during 1979, PNL performed a sufficient number and variety of tests to establish that nuclear fuel pellets can be sintered in a vertical furnace

  13. MODELLING OF BICOLOR PYROMETER WITH LIGHT-GUIDING TRACT FOR METALLURGICAL FURNACES

    OpenAIRE

    E. I. Marukovich; L. F. Zhukov; Ju. N. Kochkin; A. A. Romanenko; Ju. L. Stanulenis

    2010-01-01

    Theoretical explanation of creation of two-color pyrometer with light-guiding transmission is given. The example of practical application of such type of pyrometer for the molten metal temperature control in laboratory furnace is given.

  14. MODELLING OF BICOLOR PYROMETER WITH LIGHT-GUIDING TRACT FOR METALLURGICAL FURNACES

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2010-01-01

    Full Text Available Theoretical explanation of creation of two-color pyrometer with light-guiding transmission is given. The example of practical application of such type of pyrometer for the molten metal temperature control in laboratory furnace is given.

  15. Coal-oil mixture combustion program: injection into a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jansto, S.G.; Mertdogan, A.; Marlin, L.A.; Beaucaire, V.D.

    1982-04-30

    A chemically stabilized coal-oil mixture (COM) was made and used as an auxiliary fuel in a blast furnace for 44 days. Approximately 485,000 gallons of COM were produced at an on-site COM plant. Composition was 47.9% coal, 47.6% No. 6 oil, 4.0% water, and 0.5% emulsifier. Average injection rates were 3.8 to 13.0 gpm during different periods of the trial. Coal handling equipment, mixing and processing equipment, pumps, piping, fuel lances, and instrumentation are discussed. The blast furnace performance during the trial is compared to a Base Period of injecting No. 6 oil. Blast furnace performance was satisfactory, with one pound of COM replacing one pound of coke or 0.8 pound of No. 6 oil. The production of COM and its usage in a blast furnace is economical and feasible.

  16. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM. Final Report Volume 2: Project Performance and Economics

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    1999-10-01

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998.

  17. Hydrometallurgically recovering zinc from electric arc furnace dusts

    Science.gov (United States)

    Antrekowitsch, J.; Antrekowitsch, H.

    2001-12-01

    The increasing use of zinc-containing scrap for steel production has lead to a high zinc content in the electric arc furnace and converter flue dusts. The cost of disposing of this residue is high due to environmental restrictions. Various recycling processes have been developed for these dusts, but most never reached the pilot plant stage and many investigations were stopped because of metallurgical and economical inefficiencies. While pyrometallurgical methods have to deal with high energy consumption, low zinc yield, and valueless residues, hydrometallurgical processes could offer an economical recycling alternative. This paper describes hydrometallurgical methods for recovering zinc from steel industry dust. These methods can be integrated in the primary zinc-winning process or in galvanization. Investigations of sulfuric-acid leaching show high zinc solubility but also a high iron content in the final liquor. As a result, steps for purification are required that cannot be conducted economically. Alternatively, a NaOH leaching gives a satisfying zinc yield and a very low solubility for the iron that remains in the residue.

  18. Numerical investigation of waste plastic: Injection in a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Goto, A.; Morozumi, Y.; Hagiya, H.; Aoki, H.; Miura, T. [Tohoku University, Sendai (Japan). Dept. of Chemical Engineering

    2008-03-15

    In the present study, waste plastic injection in blast furnace processes is investigated numerically. A mathematical model developed in this study describes turbulent flows, heat and mass transfer, chemical reactions in gas, particle and coke-bed phases, and particle trajectories. In the simulation, pulverized particles of coal or plastics are injected into a blowpipe with a nitrogen gas stream, and are then supplied to the raceway region in the coke particle bed. The difference in the gasification behaviors between coal and plastic particles are discussed. The effects of the diameter of plastic particles on the gasification behavior are also investigated. Coal particles are rapidly gasified in the blowpipe because of their small size. In contrast, the gasification of plastic particles rarely occurs in the blowpipe, even if small plastic particles are injected. In addition, the flows of plastic particles are biased in the blowpipe, and consequently the reaction zone of gasification is narrow. In the raceway of the coke bed, the pulverized coal particles exit the raceway due to their small diameter, and are then discharged from the coke bed without sufficient gasification. On the other hand, the plastic particles circulate in the raceway until the diameters thereof decrease below a critical diameter. As a result, since the gasification reaction progresses during the circulation, the combustion efficiency of plastic particles remains high even though the initial diameter of the plastic particles is large.

  19. Injection of heavy fuel oil into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Paloposki, T. [Helsinki Univ. of Technology, Otaniemi (Finland); Hakala, J.; Mannila, P.; Laukkanen, J. [Oulu Univ. (Finland)

    1996-12-31

    This study deals with the injection and combustion of heavy fuel oil in blast furnaces. The injection of the oil was studied experimentally in a small-scale test rig. The combustion of the oil was analysed with a commercial computer program for flow and combustion simulations. Results from computer simulations show that the combustion of the oil can be improved by decreasing the size of the oil drops and by enhancing the mixing between the oil drops and the hot blast. The devolatilization rate of the oil mainly depends on the size of the oil drops. The combustion rate of the volatiles mainly depends on the effectiveness of turbulent mixing with combustion air. Methods to decrease the size of the oil drops were sought in the experimental part of the study. Experimental results show that the size of the oil drops increases with increasing mass flow rate of the oil and decreases with increasing velocity of the hot blast. Methods to improve the mixing between the oil drops and the hot blast are suggested but have not yet been experimentally tested. (author) (4 refs.)

  20. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

    1996-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  1. Phosphorus removal by electric arc furnace steel slag adsorption

    Science.gov (United States)

    Lim, J. W.; Lee, K. F.; Chong, Thomas S. Y.; Abdullah, L. C.; Razak, M. A.; Tezara, C.

    2017-10-01

    As to overcome the eutrophication in lakes and reservoirs which is resulted from excessive input of phosphorus due to rapid urbanization or uncontrolled agricultural activities, Electric Arc Furnace steel slag (EAFS), a steelmaking by-product, in which the disposal of this industrial waste considered economically unfavourable yet it’s physical and chemical properties exhibits high potential to be great P adsorbent. The objective of this study was to identify most suitable mathematical model in description of adsorption by using traditional batch experiment and to investigate the effect on Phosphorus removal efficiency and Phosphorus removal capacity by EAFS adsorption through variation of parameters such as pH, size of slag and initial concentration of Phosphorus. Result demonstrated that, Langmuir is suitable in describing Phosphorus removal mechanisms with the Maximum Adsorption Capacity, Q m of 0.166 mg/g and Langmuir Constant, KL of 0.03519 L/mg. As for effect studies, smaller size of adsorbent shows higher percentage (up to 37.8%) of Phosphorus removal compared to the larger size. Besides that, the experiment indicated a more acidic environment is favourable for Phosphorus removal and the amount of Phosphorus adsorbed at pH 3.0 was the highest. In addition, the adsorption capacity increases steadily as the initial Phosphorus concentration increases but it remained steady at 100mg P/L. Eventually, this study serves as better understanding on preliminary studies of P removal mechanisms by EAFS.

  2. Experimental and numerical studies of rotating drum grate furnace

    Directory of Open Access Journals (Sweden)

    Basista Grzegorz

    2017-01-01

    Full Text Available Waste material from the meat industry can be taken into account as a biofuel. Studies confirm, that calorific value is higher and ash content is lower comparing to some conventional fuels. EU directives regulate details of thermal disposal of the waste material from the meat industry - especially in range of the process temperature and time of the particle presence in area of the combustion zone. The paper describes design of the rotating drum grate stove, dedicated to thermal disposal of the meat wastes as well as solid biomass (pellet, small bricket, wood chips combustion. Device has been developed in frames of cooperation between AGH University of Science and Technology (Krakow, Poland and producer focused on technologies of energy utilization of biomass in distributed generation. Results of measurements of selected operational parameters performed during startup of the furnace have been presented and discussed. Furthermore, numerical model of the combustion process has been developed to complement experimental results in range of the temperature and oxygen distribution in the area of the combustion chamber. ANSYS CFX solver has been applied to perform simulations including rotational domain related with specifics of operation of the device. Results of numerical modelling and experimental studies have been summarized and compared.

  3. Emissions of dioxin and dibenzofuran from electric arc furnaces

    Directory of Open Access Journals (Sweden)

    Figueira, S. L.

    2005-06-01

    Full Text Available This paper describes work done in order to clarify the formation mechanism of highly toxic micropoUutants, such as dioxins and dibenzofurans, from electric arc furnaces used in the production of carbon steel from scrap. The study is allowing to derive relationships between the levels of airborne micropoUutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropoUutants emitted by this particular stationary source.

    Este artículo contiene resultados del trabajo ejecutado para el esclarecimiento de los mecanismos de formación de los micropolutantes muy tóxicos, como dioxinas y dibenzofuranos, que son emitidos por los hornos de arco eléctrico utilizados en la producción de acero. Estos estudios han permitido relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones operación del homo eléctrico. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes emitidos por esta fuente

  4. Stabilization of electric-arc furnace dust in concrete

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Caldas de Souza

    2010-12-01

    Full Text Available Electric-arc furnace dust (EAFD is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (% EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.

  5. Evaluation of Retrofit Variable-Speed Furnace Fan Motors

    Energy Technology Data Exchange (ETDEWEB)

    Aldrich, R. [Consortium for Advanced Residential Buildings (CARB), Norwalk, CT (United States); Williamson, J. [Consortium for Advanced Residential Buildings (CARB), Norwalk, CT (United States)

    2014-01-01

    In conjunction with the New York State Energy Research and Development Authority (NYSERDA) and Proctor Engineering Group, Ltd. (PEG), the Consortium for Advanced Residential Buildings (CARB) has evaluated the Concept 3™ replacement motors for residential furnaces. These brushless, permanent magnet (BPM) motors can use much less electricity than their PSC (permanent split capacitor) predecessors. This evaluation focuses on existing homes in the heating-dominated climate of upstate New York with the goals of characterizing field performance and cost effectiveness. The project includes eight homes in and near Syracuse, NY. Tests and monitoring was performed both before and after fan motors were replaced. Results indicate that BPM replacement motors will be most cost effective in HVAC systems with longer run times and relatively low duct static pressures. More dramatic savings are possible if occupants use the fan-only setting when there is no thermal load. There are millions of cold-climate, U.S. homes that meet these criteria, but the savings in most homes tested in this study were modest.

  6. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    Reactions of coke in the blast furnace are determined mainly by the nature of the coke itself which depends on the coal properties, its preparation and the coking conditions. In the blast furnace the coke reacts with alkali and alkaline earth metals in the burden. Preheated coal charges were found to absorb far less sodium and potassium carbonates than a conventional moist charge over an equivalent period, due to the smaller pore volume available.

  7. Furnaces. Manufacturers become engineering offices; Les fours, le constructeur devient bureau d`ingenierie

    Energy Technology Data Exchange (ETDEWEB)

    Nivoche, C. [Salas SA (France)

    1997-12-31

    The example of Selas, a manufacturer of industrial furnaces for steel and glass industries, faced with the new european pollution regulations, is presented. It is shown how Selas has to develop optimal furnaces using low emission burners but also has to be involved in all the related aspects such as industrial implementation in the client`s plant, plant architecture, cooling systems, air conditioning, noise and vibration issues, operation procedures, safety, etc. Means for reducing NOx emissions are reviewed

  8. The design of system for operative planning of blast furnace production process

    Directory of Open Access Journals (Sweden)

    Malindžák Dušan

    1996-12-01

    Full Text Available A system for operative planning of blast furnace production process is described in the paper. The suggested system is based on the use of a new hierarchy of operative plans, consisting of one-month plan, (7+3 days plan, and 24-hour plan. The system allows smoothing of production process at the blast furnace plant, and at the same time satisfies all requirements of the steel plant regarding to the amount of pig iron.

  9. Titanium Powder Sintering in a Graphite Furnace and Mechanical Properties of Sintered Parts

    OpenAIRE

    Changzhou Yu; Peng Cao; Mark Ian Jones

    2017-01-01

    Recent accreditation of titanium powder products for commercial aircraft applications marks a milestone in titanium powder metallurgy. Currently, powder metallurgical titanium production primarily relies on vacuum sintering. This work reported on the feasibility of powder sintering in a non-vacuum furnace and the tensile properties of the as-sintered Ti. Specifically, we investigated atmospheric sintering of commercially pure (C.P.) titanium in a graphite furnace backfilled with argon and stu...

  10. Expert Meeting Report: Achieving the Best Installed Performance from High-Efficiency Residential Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, Larry [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-03-01

    This report describes a Building America expert meeting hosted on July 28, 2011, by the Partnership for Advanced Residential Retrofit (PARR) team. The purpose of this meeting was to identify installation practices that provide the best installed efficiency for residential gas furnaces, explain how AFUE and field efficiency can differ, and investigate the impact of installation practices on the efficiency and long-term durability of the furnace.

  11. Expert Meeting Report: Achieving the Best Installed Performance from High-Efficiency Residential Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.

    2012-03-01

    This report describes a Building America expert meeting hosted on July 28, 2011, by the Partnership for Advanced Residential Retrofit team. The purpose of this meeting was to identify installation practices that provide the best installed efficiency for residential gas furnaces, explain how AFUE and field efficiency can differ, and investigate the impact of installation practices on the efficiency and long-term durability of the furnace.

  12. NEDO project reports. High performance industrial furnace development project - High temperature air combustion

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-21

    For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

  13. Mathematical Determination of Thermal Load for Fluidised Bed Furnaces Using Sawdust

    Directory of Open Access Journals (Sweden)

    Antonescu Nicolae

    2014-06-01

    Full Text Available For technical applications, a physical model capable of predicting the particle evolution in the burning process along its trajectory through the furnace is very useful. There are two major demands: all the thermo-dynamic processes that describe the particle burning process must be accounted and the model must be written in such equation terms to allow the intervention for parameter settings and particle definition. The computations were performed for the following parameters: furnace average temperature between 700 and 1200 °C, size of the sawdust particle from 4 to 6 mm and fix carbon ignition between 500 and 900 °C. The values obtained for the characteristic parameters of the burning process ranged from 30 to 60 [kg/(h·m3] for the gravimetrical burning speed WGh and from 150 to 280 [kW/m3] for the volumetric thermal load of the furnace QV. The main conclusion was that the calculus results are in good agreement with the experimental data from the pilot installations and the real-case measurements in the sawdust working boiler furnaces or pre-burning chambers. Another very important conclusion is that the process speed variation, when the furnace temperature changes, confirms the thermo-kinetic predictions, namely that the burning process speed decreases when the furnace temperature increases.

  14. Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Yee, S. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Baker, J. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2015-02-01

    In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. In this project, the U.S. Department of Energy Building America team Partnership for Advanced Residential Retrofit examined the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces over the life of the product, as measured by steady-state efficiency and annual efficiency. The team identified 12 furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines, Iowa, metropolitan area and worked with a local heating, ventilation, and air conditioning contractor to retrieve furnaces and test them at the Gas Technology Institute laboratory for steady-state efficiency and annual efficiency. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace as installed in the house.

  15. Optimization of a Steel Plant with Multiple Blast Furnaces Under Biomass Injection

    Science.gov (United States)

    Wiklund, Carl-Mikael; Pettersson, Frank; Saxén, Henrik

    2013-04-01

    The allocation of resources between several blast furnaces in an integrated steelmaking plant is studied with the aim of finding the lowest specific operation cost for steel production. In order to reduce the use of fossil fuels, biomass was considered as an auxiliary reductant in the furnace after partial pyrolysis in an external unit, as a complement to heavy fuel oil. The optimization considers raw material, energy, and emission costs and a possible credit for sold power and heat. To decrease computational requirements and to guarantee that the global optimum is found, a piecewise linearized model of the blast furnace was used in combination with linear models of the sinter-, coke-, and power plants, hot stoves, and basic oxygen furnace. The optimization was carried out under different constraints on the availability of some raw materials as well as for different efficiencies of the hot stoves of the blast furnaces. The results indicate that a non-uniform distribution of the production between the furnaces can be advantageous, and some surprising findings concerning the optimal resource allocation under constrained operation are reported.

  16. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Oxygen-Based PC Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Seltzer

    2005-01-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by natural circulation to the waterwalls and divisional wall panels. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) without over-fire air and (2) with 20% over-fire air. The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from carbon steel to T91. The total heat transfer surface required in the oxygen-fired heat recovery area (HRA) is 25% less than the air-fired HRA due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are practically the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are very similar.

  17. ALTERNATE REDUCTANT COLD CAP EVALUATION FURNACE PHASE I TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, F.; Miller, D.; Zamecnik, J.; Lambert, D.

    2014-04-22

    Savannah River Remediation (SRR) conducted a Systems Engineering Evaluation (SEE) to determine the optimum alternate reductant flowsheet for the Defense Waste Processing Facility (DWPF). Specifically, two proposed flowsheets (nitric–formic–glycolic and nitric–formic–sugar) were evaluated based upon results from preliminary testing. Comparison of the two flowsheets among evaluation criteria indicated a preference towards the nitric–formic–glycolic flowsheet. Further evaluation of this flowsheet eliminated the formic acid1, and as a result, the nitric–glycolic flowsheet was recommended for further testing. Based on the development of a roadmap for the nitric–glycolic acid flowsheet, Waste Solidification Engineering (WS-E) issued a Technical Task Request (TTR) to address flammability issues that may impact the implementation of this flowsheet. Melter testing was requested in order to define the DWPF flammability envelope for the nitric glycolic acid flowsheet. The Savannah River National Laboratory (SRNL) Cold Cap Evaluation Furnace (CEF), a 1/12th scale DWPF melter, was selected by the SRR Alternate Reductant project team as the melter platform for this testing. The overall scope was divided into the following sub-tasks as discussed in the Task Technical and Quality Assurance Plan (TTQAP): Phase I - A nitric–formic acid flowsheet melter test (unbubbled) to baseline the Cold Cap Evaluation Furnace (CEF) cold cap and vapor space data to the benchmark melter flammability models Phase II - A nitric–glycolic acid flowsheet melter test (unbubbled and bubbled) to: o Define new cold cap reactions and global kinetic parameters for the melter flammability models o Quantify off-gas surging potential of the feed o Characterize off-gas condensate for complete organic and inorganic carbon species Prior to startup, a number of improvements and modifications were made to the CEF, including addition of cameras, vessel support temperature measurement, and a heating

  18. Improvement of the Rotary Dryers of Wet Pelletized Oil-Furnace Carbon Blacks

    Directory of Open Access Journals (Sweden)

    Zečević, M

    2010-05-01

    Full Text Available Due to the demand for higher production capacity and natural-gas energy savings, improvements were made to the rotary dryers in the drying process of wet pelletized oil-furnace carbon blacks. Since the rotary dryers were originally designed for drying semi-wet pelletized oil-furnace carbon blacks, they did not entirely satisfy optimal conditions for drying wet pelletized oil-furnace carbon blacks. Figure 1 shows the drying principle with key dimensions. The energy for drying the wet pelletized oil-furnace carbon blacks was provided by natural gas combustion in an open-furnace system with an uncontrolled feed of combustion air. Improvements on the rotary dryers were carried out by adjusting the excess oxygen in the gases passing through the butterfly valve on the dryer exhaust stack. By regulating the butterfly valve on the dryer exhaust stack, and applying the prescribed operations for drying wet pelletized oil furnace carbon blacks, the excess oxygen in the tail gases was adjusted in the range of φ = 3.0 % and 5.0 %, depending on the type of oil-furnace carbon blacks. Suggested also is installation of a direct-reverse automatic butterfly valve on the dryer exhaust stack to automatically determine the volume fraction of oxygen in the tail gas, and the volume flow rate of natural gas for combustion. The results the improvements carried out are shown in Tables 3 to 5. Table 2 shows the thermal calculations for the hood of the rotary dryer. Preheating of the process water in the temperature range of 70 °C and 80 °C is also recommended using the net heat from the oil-furnace process for wet pelletization. The results of preheating the process water are shown in Table 1. Depending on the type of oil-furnace carbon black, the aforementioned improvements resulted in natural gas energy savings ranging from 25 % to 35 % in relation to the average natural gas requirement in the drying process, and thus a reduction in carbon emissions of up to 40

  19. Evaluation of Retrofit Variable-Speed Furnace Fan Motors

    Energy Technology Data Exchange (ETDEWEB)

    Aldrich, R. [Steven Winter Associates, Inc., Norwalk, CT (United States); Williamson, J. [Steven Winter Associates, Inc., Norwalk, CT (United States)

    2014-01-01

    In conjunction with the New York State Energy Research and Development Authority (NYSERDA) and Proctor Engineering Group, Ltd. (PEG), the Consortium for Advanced Residential Buildings (CARB) has evaluated the Concept 3 (tm) replacement motors for residential furnaces. These brushless, permanent magnet (BPM) motors can use much less electricity than their PSC (permanent split capacitor) predecessors. This evaluation focuses on existing homes in the heating-dominated climate of upstate New York with the goals of characterizing field performance and cost-effectiveness. The results of this study are intended to be useful to home performance contractors, HVAC contractors, and home efficiency program stakeholders. The project includes eight homes in and near Syracuse, NY. Tests and monitoring was performed both before and after fan motors were replaced. Average fan power reductions were approximately 126 Watts during heating and 220 Watts during cooling operation. Over the course of entire heating and cooling seasons, these translated into average electric energy savings of 163 kWh. Average cost savings were $20 per year. Homes where the fan was used outside of heating and cooling mode saved an additional $42 per year on average. Results indicate that BPM replacement motors will be most cost-effective in HVAC systems with longer run times and relatively low duct static pressures. More dramatic savings are possible if occupants use the fan-only setting when there is no thermal load. There are millions of cold-climate, U.S. homes that meet these criteria, but the savings in most homes tested in this study were modest.

  20. Heat and mass transfer in a vertical flue ring furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jacobsen, Mona

    1997-12-31

    The main emphasis of this thesis was the design of a mathematical simulation model for studying details in the baking of anodes in the Hydro Aluminium anode baking furnace. The change of thermal conductivity, density, porosity and permeability during heat treatment was investigated. The Transient Plane Source technique for measuring thermal conductivity of solids was used on green carbon materials during the baking process in the temperature range 20-600 {sup o}C. Next, change of mass, density, porosity and permeability of anode samples were measured after being baked to temperatures between 300 and 1200 {sup o}C. The experimental data were used for parameter estimation and verification of property models for use in the anode baking models. Two distinct mathematical models have been modified to study the anode baking. A transient one-dimensional model for studying temperature, pressure and gas evolution in porous anodes during baking was developed. This was extended to a two-dimensional model incorporating the flue gas flow. The mathematical model which included porous heat and mass transfer, pitch pyrolysis, combustion of volatiles, radiation and turbulent channel flow, was developed by source code modification of the Computational Fluid Dynamics code FLUENT. The two-dimensional geometry of a flue gas channel adjacent to a porous flue gas wall, packing coke and anode was used for studying the effect of different firing strategies, raw materials properties and packing coke thickness. The model proved useful for studying the effects of heating rate, geometry and anode properties. 152 refs., 73 figs, 11 tabs.

  1. One hundred years of the Piston aeroplane engine. Part 2. The period from 1919 to the 1950s; Hundert Jahre Kolbenflugmotor. Teil 2. Die Zeit zwischen 1919 und den 1950er Jahren

    Energy Technology Data Exchange (ETDEWEB)

    Meinig, U. [Hengst GmbH und Co. KG, Muenster (Germany)

    2003-11-01

    To celebrate the centenary of the Wright brothers' legendary first flight, this series of articles has been dedicated to examining the development history of the piston aeroplane engine. Part 2 of three parts focuses on the following issues from a mainly German perspective: the development of piston aeroplane engines against the backdrop of burgeoning commercial and sports aviation in the 1920s and 1930s. The following sections then describe the enforced air armament of Germany in the run-up to World War II, the efforts to increase aeroplane engine performance during the war, and the final stages of development towards the end of the era of large aeroplane engine construction in the late 1950s. (orig.) [German] Aus Anlass des hundertsten Jahrestages des Erstflugs der Gebrueder Wright wird hier die Entwicklungsgeschichte des Kolbenflugmotors beleuchtet. Dieser Teil 2 von drei Teilen widmet sich, mit dem Schwerpunkt auf der Situation in Deutschland, zunaechst der Entwicklung der Kolbenflugmotoren vor dem Hintergrund der aufkeimenden Verkehrs- und Sportfliegerei in den 1920er- und 1930er-Jahren. Anschliessend werden skizziert: die forcierte Luftruestung Deutschlands vor dem Zweiten Weltkrieg, die Anstrengungen zur Steigerung der Leistungsfaehigkeit von Flugmotoren waehrend des Krieges und die letzten Entwicklungsschritte bis zum Ende des Baus von Grossflugmotoren Ende der 1950er-Jahre. (orig.)

  2. Bioavailability of very finely distributed metallic platinum in the lungs and first orienting studies on effects. Part 1; Bioverfuegbarkeit von feinstverteiltem metallischem Platin in der Lunge und erste orientierende Wirkungsuntersuchungen (VPT 09; 1. Teil)

    Energy Technology Data Exchange (ETDEWEB)

    Artelt, S. [Fraunhofer-Institut fuer Toxikologie und Aerosolforschung, Hannover (Germany)

    1997-12-31

    Projects 07 VPT 08 and 07 VPT 08A revealed that platinum from automotive catalytic converters are largely emitted in metallic form as bound to the support material (aluminium oxide). Platinum emissions from this source are on the order of ng per km. The aim of the still ongoing project 07 VPT 09 is to estimate any health hazards that might grow from the deposition in the human lung by inhalation of very fine platinum particles. To answer this question it is necessary to have sufficient quantities of abraded material at one`s disposal. [Deutsch] Im Rahmen des Projektes 07 VPT 08 und 07 VPT 08A wurde festgestellt, dass Platin aus Automobilabgaskatalysatoren zum ueberwiegenden Teil in metallischer Form, gebunden an Traegermaterial (Aluminiumoxid), emittiert wird. Dabei liegt die Platinemission in der Groessenordnung von ng Platin/km. Im noch laufenden Vorhaben 07 VPT 09 soll ein eventuell auftretendes gesundheitliches Risiko, das durch die inhalative Aufnahme von sehr feinen Platinpartikeln in die Lunge des Menschen entstehen koennte, abgeschaetzt werden. Versuche zur Beantwortung dieser Frage setzen voraus, dass eine genuegend grosse Menge an Abriebmaterial zur Verfuegung steht. (orig.)

  3. Combustion of Solid Fuel in a Vortex Furnace with Counter-swirling Flows

    Directory of Open Access Journals (Sweden)

    Redko A.A.

    2017-12-01

    Full Text Available The results of computer simulation of the processes of incineration of low-grade solid fuel-pulverized peat with a moisture content of 40%, an ash content of 6% are given. It has been determined the fields of distribution of temperature, velocity of gases and particles in the volume and at the outlet from the furnace. The three-dimensional temperature distribution in the combustion chamber indicates high-temperature combustion of peat particles at temperatures above 1700°C with liquid ash removal in the lower part of the furnace. It has been determined that when the furnace is cooled, it is not ensured combustion of the fuel completely. The value of the swirling flow rate at the outlet from the furnace (up to 370 m/s ensures the efficiency of separation of fuel particles, reducing heat losses from mechanical underburning. It is determined that the concentration of oxygen is close to zero over the entire height of the furnace, at an outlet from the furnace the oxygen concentration is 5...6%, since oxygen is supplied with excess (αв=1,2. The results of a numerical study showed that the diameter of peat particles affects the process of their combustion: coke particles with an initial diameter of 25 mkm to 250 mkm burn out by 96%. With an increase in particle diameter up to 1000 mkm, the degree of burn-out of coke decreases, but at the same time their removal decreases. It is shown that the furnace ensures the completeness of combustion of peat particles of peat 99.8%, volatiles is 100%.

  4. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  5. Improving the engineering-and-economical performance of ore-thermal electric furnaces in the smelting of silicomanganese

    Science.gov (United States)

    Kondrashov, V. P.; Pogrebisskiy, M. Ya; Lykov, A. G.; Rabinovich, V. L.; Bulgakov, A. S.

    2018-02-01

    Ways of increase of ore-heating electric furnaces, used for production of silicomanganese, engineering-and-economical performance are analyzed. Questions of data of the electric, thermal and technological modes of the furnace functioning collecting and processing for use in operation of an advanced control system of the furnace providing increase in technical and economic efficiency of technological process and an adaptability to quality of burden stock are considered.

  6. Studies Regarding the Elaboration of the Manganese Austenitic Steel in the Induction Electric Furnace with Acid Coating

    Directory of Open Access Journals (Sweden)

    Constantin Marta

    2010-10-01

    Full Text Available The paper forwards a method of elaborating the manganese austenitic steel in induction electric furnaces with a capacity of 250 Kg having an acid furnace coating. Considering the fact that when elaborating the manganese austenitic steel sulphur can be obtained under 0.02% constitutes an additional reason to attempt the elaboration of this steel in the electric furnaces through induction with acid coating, even if the load has over 0.02% S.

  7. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  8. Alternate Reductant Cold Cap Evaluation Furnace Phase II Testing

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, F. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Stone, M. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Miller, D. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2014-09-03

    Savannah River Remediation (SRR) conducted a Systems Engineering Evaluation (SEE) to determine the optimum alternate reductant flowsheet for the Defense Waste Processing Facility (DWPF). Specifically, two proposed flowsheets (nitric–formic–glycolic and nitric–formic–sugar) were evaluated based upon results from preliminary testing. Comparison of the two flowsheets among evaluation criteria indicated a preference towards the nitric–formic–glycolic flowsheet. Further research and development of this flowsheet eliminated the formic acid, and as a result, the nitric–glycolic flowsheet was recommended for further testing. Based on the development of a roadmap for the nitric–glycolic acid flowsheet, Waste Solidification Engineering (WS-E) issued a Technical Task Request (TTR) to address flammability issues that may impact the implementation of this flowsheet. Melter testing was requested in order to define the DWPF flammability envelope for the nitric-glycolic acid flowsheet. The Savannah River National Laboratory (SRNL) Cold Cap Evaluation Furnace (CEF), a 1/12th scale DWPF melter, was selected by the SRR Alternate Reductant project team as the melter platform for this testing. The overall scope was divided into the following sub-tasks as discussed in the Task Technical and Quality Assurance Plan (TTQAP): Phase I - A nitric–formic acid flowsheet melter test (unbubbled) to baseline the CEF cold cap and vapor space data to the benchmark melter flammability models; Phase II - A nitric–glycolic acid flowsheet melter test (unbubbled and bubbled) to: Define new cold cap reactions and global kinetic parameters in support of the melter flammability model development; Quantify off-gas surging potential of the feed; Characterize off-gas condensate for complete organic and inorganic carbon species. After charging the CEF with cullet from Phase I CEF testing, the melter was slurry-fed with glycolic flowsheet based SB6-Frit 418 melter feed at 36% waste

  9. A numerical model including PID control of a multizone crystal growth furnace

    Science.gov (United States)

    Panzarella, Charles H.; Kassemi, Mohammad

    1992-01-01

    This paper presents a 2D axisymmetric combined conduction and radiation model of a multizone crystal growth furnace. The model is based on a programmable multizone furnace (PMZF) designed and built at NASA Lewis Research Center for growing high quality semiconductor crystals. A novel feature of this model is a control algorithm which automatically adjusts the power in any number of independently controlled heaters to establish the desired crystal temperatures in the furnace model. The control algorithm eliminates the need for numerous trial and error runs previously required to obtain the same results. The finite element code, FIDAP, used to develop the furnace model, was modified to directly incorporate the control algorithm. This algorithm, which presently uses PID control, and the associated heat transfer model are briefly discussed. Together, they have been used to predict the heater power distributions for a variety of furnace configurations and desired temperature profiles. Examples are included to demonstrate the effectiveness of the PID controlled model in establishing isothermal, Bridgman, and other complicated temperature profies in the sample. Finally, an example is given to show how the algorithm can be used to change the desired profile with time according to a prescribed temperature-time evolution.

  10. Thermal Field Analysis and Simulation of an Infrared Belt Furnace Used for Solar Cells

    Directory of Open Access Journals (Sweden)

    Bai Lu

    2014-01-01

    Full Text Available During solar cell firing, volatile organic compounds (VOC and a small number of metal particles were removed using the gas flow. When the gas flow was disturbed by the thermal field of infrared belt furnace and structure, the metal particles in the discharging gas flow randomly adhered to the surface of solar cell, possibly causing contamination. Meanwhile, the gas flow also affected the thermal uniformity of the solar cell. In this paper, the heating mechanism of the solar cell caused by radiation, convection, and conduction during firing was analyzed. Afterward, four 2-dimensional (2D models of the furnace were proposed. The transient thermal fields with different gas inlets, outlets, and internal structures were simulated. The thermal fields and the temperature of the solar cell could remain stable and uniform when the gas outlets were installed at the ends and in the middle of the furnace, with the gas inlets being distributed evenly. To verify the results, we produced four types of furnaces according to the four simulated results. The experimental results indicated that the thermal distribution of the furnace and the characteristics of the solar cells were consistent with the simulation. These experiments improved the efficiency of the solar cells while optimizing the solar cell manufacturing equipment.

  11. Economics of residential gas furnaces and water heaters in United States new construction market

    Energy Technology Data Exchange (ETDEWEB)

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2009-05-06

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment. Thus, equipment is often installed without taking into consideration the potential economic and energy savings of installing space and water-heating equipment combinations. In this study, we use a life-cycle cost analysis that accounts for uncertainty and variability of the analysis inputs to assess the economic benefits of gas furnace and water-heater design combinations. This study accounts not only for the equipment cost but also for the cost of installing, maintaining, repairing, and operating the equipment over its lifetime. Overall, this study, which is focused on US single-family new construction households that install gas furnaces and storage water heaters, finds that installing a condensing or power-vent water heater together with condensing furnace is the most cost-effective option for the majority of these houses. Furthermore, the findings suggest that the new construction residential market could be a target market for the large-scale introduction of a combination of condensing or power-vent water heaters with condensing furnaces.

  12. CFD study of temperature distribution in full scale boiler adopting in-furnace coal blending

    International Nuclear Information System (INIS)

    Fadhil, S S A; Hasini, H; Shuaib, N H

    2013-01-01

    This paper describes the investigation of temperature characteristics of an in-furnace combustion using different coals in a 700 MW full scale boiler. Single mixture fraction approach is adopted for combustion model of both primary and secondary coals. The primary coal was based on the properties of Adaro which has been used as the design coal for the boiler under investigation. The secondary blend coal was selected based on sub-bituminous coal with higher calorific value. Both coals are simultaneously injected into the furnace at alternate coal burner elevations. The general prediction of the temperature contours at primary combustion zone shows identical pattern compared with conventional single coal combustion in similar furnace. Reasonable agreement was achieved by the prediction of the average temperature at furnace exit. The temperature distribution is at different furnace elevation is non-uniform with higher temperature predicted at circumferential 'ring-like' region at lower burner levels for both cases. The maximum flame temperature is higher at the elevation where coal of higher calorific value is injected. The temperature magnitude is within the accepTable limit and the variations does not differ much compared to the conventional single coal combustion.

  13. Model Predictive Control of the Exit Part Temperature for an Austenitization Furnace

    Directory of Open Access Journals (Sweden)

    Hari S. Ganesh

    2016-12-01

    Full Text Available Quench hardening is the process of strengthening and hardening ferrous metals and alloys by heating the material to a specific temperature to form austenite (austenitization, followed by rapid cooling (quenching in water, brine or oil to introduce a hardened phase called martensite. The material is then often tempered to increase toughness, as it may decrease from the quench hardening process. The austenitization process is highly energy-intensive and many of the industrial austenitization furnaces were built and equipped prior to the advent of advanced control strategies and thus use large, sub-optimal amounts of energy. The model computes the energy usage of the furnace and the part temperature profile as a function of time and position within the furnace under temperature feedback control. In this paper, the aforementioned model is used to simulate the furnace for a batch of forty parts under heuristic temperature set points suggested by the operators of the plant. A model predictive control (MPC system is then developed and deployed to control the the part temperature at the furnace exit thereby preventing the parts from overheating. An energy efficiency gain of 5.3 % was obtained under model predictive control compared to operation under heuristic temperature set points tracked by a regulatory control layer.

  14. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    Energy Technology Data Exchange (ETDEWEB)

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  15. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  16. Small-angle neutron scattering in a high-temperature furnace

    International Nuclear Information System (INIS)

    Long, G.G.; Krueger, S.; Allen, A.J.; Burdette, H.; Kerch, H.M.

    1995-01-01

    Small-angle neutron scattering (SANS) is increasingly used to obtain statistically-representative data on particle or pore sizes, number and volume fractions, morphology and total surface areas in technological materials. Until recently, however, it had not been possible to perform in-situ microstructural investigations during thermal treatment. This paper reports on a new high-temperature (up to 1,700 C) SANS furnace for materials research. Two interchangeable inner furnaces were built for a single outer atmosphere chamber so that either an oxidizing, a reducing, or a neutral environment can be used. Results derived during sintering of a controlled-porosity silica gel will be presented. The new furnace has made it possible for the first time to measure total porous surface areas and the evolution of pore sizes in situ during densification without interruption. Such measurements are expected to lead to improved process models offering quantitative predictability of product microstructures from the processing history of real materials

  17. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace

    International Nuclear Information System (INIS)

    Romero, M. A.; Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F.; Menendez, J. L.

    2000-01-01

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs

  18. FURNACE 2. Toroidal geometry neutronic program system method. Description and users manual

    International Nuclear Information System (INIS)

    Verschuur, K.A.

    1995-10-01

    FURNACE2 is a 3-dimensional neutron/photon-transport program system for toroidal geometries. It uses ray-tracing and double-differential reflection-and transmission-coefficients and flux-kernels to calculate the angular-flux spectra inside the torus of a fusion-reactor. FURNACE2 is an extended version of FURNACE, developed for application to the neutron-diagnostics at JET, which was supported financially by JET. It is used at JET to calculate the foil-activation for the KN2 diagnostics, the angular-fluxes on the lines of sight of the KN3 profile monitors, and general background fluxes and activation of the vessel. The program is used along with MCNP, combining the advantages of each of the programs and for mutual checks. (orig.)

  19. Sub-parts-per-quadrillion-level graphite furnace atomic absorption spectrophotometry based on laser wave mixing.

    Science.gov (United States)

    Mickadeit, Fritz K; Berniolles, Sandrine; Kemp, Helen R; Tong, William G

    2004-03-15

    Nonlinear laser wave mixing in a common graphite furnace atomizer is presented as a zeptomole-level, sub-Doppler, high-resolution atomic absorption spectrophotometric method. A nonplanar three-dimensional wave-mixing optical setup is used to generate the signal beam in its own space. Signal collection is efficient and convenient using a template-based optical alignment. The graphite furnace atomizer offers advantages including fast and convenient introduction of solid, liquid, or gas analytes, clean atomization environment, and minimum background noise. Taking advantage of the unique features of the wave-mixing optical method and those of the graphite furnace atomizer, one can obtain both excellent spectral resolution and detection sensitivity. A preliminary concentration detection limit of 0.07 parts-per-quadrillion and a preliminary mass detection limit of 0.7 ag or 8 zmol are determined for rubidium using a compact laser diode as the excitation source.

  20. Study on the temperature field of large-sized sapphire single crystal furnace

    Science.gov (United States)

    Zhai, J. P.; Jiang, J. W.; Liu, K. G.; Peng, X. B.; Jian, D. L.; Li, I. L.

    2018-01-01

    In this paper, the temperature field of large-sized (120kg, 200kg and 300kg grade) sapphire single crystal furnace was simulated. By keeping the crucible diameter ratio and the insulation system unchanged, the power consumption, axial and radial temperature gradient, solid-liquid surface shape, stress distribution and melt flow were studied. The simulation results showed that with the increase of the single crystal furnace size, the power consumption increased, the temperature field insulation effect became worse, the growth stress value increased and the stress concentration phenomenon occurred. To solve these problems, the middle and bottom insulation system should be enhanced during designing the large-sized sapphire single crystal furnace. The appropriate radial and axial temperature gradient was favorable to reduce the crystal stress and prevent the occurrence of cracking. Expanding the interface between the seed and crystal was propitious to avoid the stress accumulation phenomenon.

  1. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  2. Improving the quality of alumina-containing sinter using water-cooled furnace shell

    Directory of Open Access Journals (Sweden)

    Aleksandrov A.V.

    2012-01-01

    Full Text Available This article deals with the use of computer modeling to develop technical solutions to ensure better quality of alumina-containing sinter. The simulation accounted for the influence of the feed materials on the thermal processes in the furnace. The energy balance (including thermal conductivity, heat convection and radiant heat exchange was solved assuming steady state. A good correlation was observed for the actual and calculated temperatures of the solids and gases, with less than 15% discrepancy. Using the model of the furnace investigated the possibility of lowering the temperature of sintering by removing heat from the outside of the furnace shell. To reduce the sintering temperature to 1000 °C length of the refractory lined steel is 5 m, the height of the lining should not exceed - 0.06 m, the required rate of cold water - 54.7 m3/h

  3. Furnace veneering systems of special design help achieve energy reduction goals at Armco

    Energy Technology Data Exchange (ETDEWEB)

    Caspersen, L.J.

    1982-12-01

    A steel company conserves energy by veneering reheat furnaces with a ceramic fiber modular system. The furnace lining system incorporates several grades of veneering materials (modules, cements, coatings) whose application is matched to the exact conditions in the furnace. Zoned linings utilize a combination of grades of alumina-silica modules to achieve thermally efficient yet durable performance. High temperature cements exhibit good tackiness, easy module penetration and high strength retention after firing. A protective coating is sprayed in a thin layer over the modules and can be easily reapplied at a later date should it be necessary. Benefits include greater thermal control (temperature responsiveness and heating uniformity), less over-firing, less fuel use, and less heat loss. Fuel efficiency is increased by 20 to 50%.

  4. Optical performance evaluation of a solar furnace by measuring the highly concentrated solar flux

    International Nuclear Information System (INIS)

    Lee, Hyunjin; Chai, Kwankyo; Kim, Jongkyu; Lee, Sangnam; Yoon, Hwanki; Yu, Changkyun; Kang, Yongheack

    2014-01-01

    We evaluated optical performance of a solar furnace in the KIER (Korea Institute of Energy Research) by measuring the highly concentrated solar flux with the flux mapping method. We presented and analyzed optical performance in terms of concentrated solar flux distribution and power distribution. We investigated concentration ratio, stagnation temperature, total power, and concentration accuracy with help of a modeling code based on the ray tracing method and thereby compared with other solar furnaces. We also discussed flux changes by shutter opening angles and by position adjustment of reflector facets. In the course of flux analysis, we provided a better understanding of reference flux measurement for calibration, reflectivity measurement with a portable reflectometer, shadowing area consideration for effective irradiation, as well as accuracy and repeatability of flux measurements. The results in the present study will help proper utilization of a solar furnace by facilitating comparison between flux measurements at different conditions and flux estimation during operation

  5. Purification and growth of LiF by induction heating furnace with electronic temperature control

    International Nuclear Information System (INIS)

    Faria Junior, R.N. de

    1985-01-01

    An eletronic power control system for a radio frequency generator and a quartz vacuum furnace heated by induction were developed. This furnace was employed for the growth of single crystals and purification of starting materials. A lithium fluoride single crystal was grown by the Czochralski technique in order to test the temperature control and the quartz furnace. An X-ray diffraction analysis of the crystal revealed the monocrystallinity high optical quality of the crystal obtained. Lithium fluoride of 95% purity prepared by Nuclemon starting material was purified by a vertical Bridgmann method. The emission spectrographic analysis of the purified crystal demonstrated the segregation of impurities. This study showed that the purification by this method of starting materials produced by local industry resulted in a crystal 99.9% pure in the first crystallization. (Author) [pt

  6. Removal of sulfate interference in the determination of indium and gallium by graphite furnace AAS

    International Nuclear Information System (INIS)

    Matsusaki, Koji; Sata, Toshikatsu

    1994-01-01

    A mixture of ammonium-EDTA, nickel and aluminium nitrates is suitable as a matrix modifier for the removal of sulfate interference in the determination of indium and gallium by graphite furnace AAS. Nickel and aluminium nitrates act as a thermal stabilizer for the analyte in the furnace before atomization. Since analyte and other cations are masked by EDTA, the coexisting sulfates are converted to ammonium salt, which is readily decomposed and eliminated from the furnace during the ashing step. In the presence of 0.1 M nickel nitrate, 0.001 M aluminium nitrate and 0.1 M ammonium-EDTA, when the concentration of sodium and potassium sulfates are below 0.02 M, the interferences of these sulfates are completely removed. (author)

  7. Easily controlled dye doped phosphorescent OLEDs with evaporation rate in single furnace

    Energy Technology Data Exchange (ETDEWEB)

    Mahmoudi, Malek; Janghouri, Mohammad; Mohajerani, Ezeddin, E-mail: e-mohajerani@sbu.ac.ir

    2015-04-15

    Electrical and optical characteristic, surface morphology and energy transfer of Ir(ppy){sub 3}:PtTPP were studied as a function of thermal evaporation rate. We have investigated the effect of various evaporation rates for mixture of dyes using single furnace method. When the deposition rate increased from 0.5 to 5 Ǻ/s, the luminescence efficiency, current density and energy transfer of OLED increased. AFM measurements showed that the surface roughness of the Ir(ppy){sub 3}:PtTPP films decreased with increasing deposition rates. These blends show excellent red emitting guest–host system with easier deposition rate control. - Highlights: • Thermal evaporation rate is used to control the doping by using single furnace. • The advantages of using single furnace are discussed. • It is shown that the evaporation rate also affects the surface roughness.

  8. [Determination of trace cobalt in human urine by graphite furnace atomic absorption spectrometr].

    Science.gov (United States)

    Zhong, L X; Ding, B M; Jiang, D; Liu, D Y; Yu, B; Zhu, B L; Ding, L

    2016-05-20

    To establish a method to determine cobalt in human urine by graphite furnace atomic absorption spectrometry. Urine with 2% nitric acid diluted two-fold, to quantify the curve, graphite furnace atomic absorption spectrometric detection. Co was linear within 2.5~40.0 ng/ml with r>0.999. Spike experiment showed that Co received good recovery rate, which was 90.8%~94.8%. Intra-assay precisions were 3.2%~5.1% for Co, inter-assay precisions were 4.4%~5.2% for Co. The method by using graphite furnace atomic absorption spectrometr to determine urine Co was fast, accurate and with low matrix effect. It could meet the requirement in GBZ/T 210.5-2008.

  9. Distribution of trace metals at Hopewell Furnace National Historic Site, Berks and Chester Counties, Pennsylvania

    Science.gov (United States)

    Sloto, Ronald A.; Reif, Andrew G.

    2011-01-01

    Hopewell Furnace, located approximately 50 miles northwest of Philadelphia, was a cold-blast, charcoal iron furnace that operated for 113 years (1771 to 1883). The purpose of this study by the U.S. Geological Survey, in cooperation with the National Park Service, was to determine the distribution of trace metals released to the environment from an historical iron smelter at Hopewell Furnace National Historic Site (NHS). Hopewell Furnace used iron ore from local mines that contained abundant magnetite and accessory sulfide minerals enriched in arsenic, cobalt, copper, and other metals. Ore, slag, cast iron furnace products, soil, groundwater, stream base flow, streambed sediment, and benthic macroinvertebrates were sampled for this study. Soil samples analyzed in the laboratory had concentrations of trace metals low enough to meet Pennsylvania Department of Environmental Protection standards for non-residential use. Groundwater samples from the supply well met U.S. Environmental Protection Agency drinking-water regulations. Concentrations of metals in surface-water base flow at the five stream sampling sites were below continuous concentration criteria for protection of aquatic organisms. Concentrations of metals in sediment at the five stream sites were below probable effects level guidelines for protection of aquatic organisms except for copper at site HF-3. Arsenic, copper, lead, zinc, and possibly cobalt were incorporated into the cast iron produced by Hopewell Furnace. Manganese was concentrated in slag along with iron, nickel, and zinc. The soil near the furnace has elevated concentrations of chromium, copper, iron, lead, and zinc compared to background soil concentrations. Concentrations of toxic elements were not present at concentrations of concern in water, soil, or stream sediments, despite being elevated in ore, slag, and cast iron furnace products. The base-flow surface-water samples indicated good overall quality. The five sampled sites generally had

  10. The Influence A Crucible Arrangement On The Electrical Efficiency Of The Cold Crucible Induction Furnace

    Directory of Open Access Journals (Sweden)

    Smalcerz A.

    2015-09-01

    Full Text Available A big interest in application of cold crucible furnace (CCF for industrial, particularly metallurgical, processes has been observed in recent years. They are mainly utilised for melting of metal, glass and other materials. Analyses of processes that occur in such devices are performed; however, computer modelling is rarely applied. As a precise determination of the electromagnetic field distribution is essential for a proper analysis of processes in furnaces with cold crucibles, a complex 3D model development is necessary. In the paper, effects of a crucible design and current frequency on the efficiency of the induction furnace with cold crucible are presented. Numerical calculations were performed with the use of the Flux 3D professional software.

  11. Development of a test set for adjustment of residential furnaces and boilers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    A program was undertaken to design and develop a portable test set for simplified field adjustment of residential furnaces and boilers to achieve peak operating efficiency. Advanced technology was applied to provide continuous analysis of flue gases and the display of temperature, oxygen concentrations, smoke value and furnace efficiency. Prototype models were constructed and delivered to Brookhaven National Laboratory for further testing. A survey of furnace dealers was conducted, and a commercialization plan was developed based on survey responses and the status of the equipment developed under the program. Goals for a marketable test set and development steps to achieve a projected energy savings were determined and recommended. Recommendations for specific areas of further development are included.

  12. Automated information system for analysis and prediction of production situations in blast furnace plant

    Science.gov (United States)

    Lavrov, V. V.; Spirin, N. A.

    2016-09-01

    Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

  13. Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Gas Technology Inst., Des Plaines, IL (United States); Yee, S. [Gas Technology Inst., Des Plaines, IL (United States); Baker, J. [Gas Technology Inst., Des Plaines, IL (United States)

    2015-02-01

    In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. Natural gas furnace performance can be measured in many ways. The annual fuel utilization efficiency (AFUE) rating provides a fixed value under specified conditions, akin to the EPA miles per gallon rating for new vehicles. The AFUE rating is provided by the manufacturer to the consumer and is a way to choose between models tested on the same basis. This value is commonly used in energy modeling calculations. ASHRAE 103 is a consensus furnace testing standard developed by the engineering community. The procedure provided in the standard covers heat-up, cool down, condensate heat loss, and steady-state conditions and an imposed oversize factor. The procedure can be used to evaluate furnace performance with specified conditions or with some variation chosen by the tester. In this report the ASHRAE 103 test result will be referred to as Annualized Efficiency (AE) to avoid confusion, and any non-standard test conditions will be noted. Aside from these two laboratory tests, steady state or flue loss efficiency can be measured in the field under many conditions; typically as found or tuned to the manufacturers recommended settings. In this report, AE and steady-state efficiency will be used as measures of furnace performance.

  14. Furnace for the continuous sintering of pellets of ceramic nuclear fuel material

    International Nuclear Information System (INIS)

    Heyraud, J.

    1977-01-01

    The furnace comprises a hearth for the longitudinal displacement of pellet containers, means for injecting gas at both ends of the furnace, for sucking gas between preheating and sintering zones and for condensing the binder, means for displacing the containers from an introduction lock-chamber to an extraction lock-chamber, a conveyor belt which passes through a glove box and provides a leak-tight connection between the lock-chambers. A station for loading containers with pellet sub-containers prior to sintering and a station for unloading the pellet sub-containers after sintering are juxtaposed within the glove box. 3 claims, 1 drawing figure

  15. FURNACE; a toroidal geometry neutronic program system method description and users manual

    International Nuclear Information System (INIS)

    Verschuur, K.A.

    1984-12-01

    The FURNACE program system performs neutronic and photonic calculations in 3D toroidal geometry for application to fusion reactors. The geometry description is quite general, allowing any torus cross section and any neutron source density distribution for the plasma, as well as simple parametric representations of circular, elliptic and D-shaped tori and plasmas. The numerical method is based on an approximate transport model that produces results with sufficient accuracy for reactor-design purposes, at acceptable calculational costs. A short description is given of the numerical method, and a user manual for the programs of the system: FURNACE, ANISN-PT, LIBRA, TAPEMA and DRAWER is presented

  16. Modeling and control of diffusion and low-pressure chemical vapor deposition furnaces

    Science.gov (United States)

    De Waard, H.; De Koning, W. L.

    1990-03-01

    In this paper a study is made of the heat transfer inside cylindrical resistance diffusion and low-pressure chemical vapor deposition furnaces, aimed at developing an improved temperature controller. A model of the thermal behavior is derived which also covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. It is shown that currently used temperature controllers are highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the linear-quadratic-Gaussian type is proposed which features direct wafer temperature control. Some simulation results are given.

  17. The determination of oxygen in metals using an impulse heating furnace with a simple transfer lock

    International Nuclear Information System (INIS)

    Dale, L.S.; de Jong, S.; Kelly, J.W.; Whittem, R.N.

    1975-05-01

    An impulse heating furnace has been constructed for the determination of low levels of oxygen down to 100 μg g -1 in metals. The furnace is equipped with a sample transfer lock which permits samples to be loaded into outgassed crucibles in a helium atmosphere. As a result, blank levels in the range 2 to 3 μg oxygen are obtained; the modification also results in shorter sample processing time. The apparatus is described, and its suitability for oxygen determinations at these levels has been verified by comparison of results obtained on reference and analysed materials. (author)

  18. Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

    Directory of Open Access Journals (Sweden)

    Leandro Rocha Lemos

    2015-07-01

    Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

  19. Identification of possible non-stationary effects in a new type of vortex furnace

    Directory of Open Access Journals (Sweden)

    Shadrin Evgeniy Yu.

    2017-01-01

    Full Text Available The article presents the results of an experimental study of pressure and velocity pulsations in the model of improved vortex furnace with distributed air supply and vertically oriented nozzles of the secondary blast. Investigation of aerodynamic characteristics of a swirling flow with different regime parameters was conducted in an isothermal laboratory model (in 1:25 scale of vortex furnace using laser Doppler measuring system and pressure pulsations analyzer. The obtained results have revealed a number of features of the flow structure, and the spectral analysis of pressure and velocity pulsations allows to speak about the absence of large-scale unsteady vortical structures in the studied design.

  20. Comparison of CO2 emission between COREX and blast furnace iron-making system.

    Science.gov (United States)

    Hu, Changqing; Han, Xiaowei; Li, Zhihong; Zhang, Chunxia

    2009-01-01

    Steel works faced increasing demand to minimize the emission of GHGs. The CO2 emissions of COREX and blast furnace iron-making system were compared. It is point out that COREX contribute little to CO2 emission reduction. Comparing to conventional blast furnace iron-making system, direct CO2 emissions of COREX is higher. Considering the credits of export gases for power generation, the total CO2 emission of COREX have advantages only when the COREX is joined with high-efficiency generating units which efficiency is greater than 45% and CO2 emission factor of the grid is higher than 0.9 kgCO2/kWh.

  1. The effect of soaking time on properties of blast furnace coke

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, R.; Dash, P.S.; Krishnan, S.H.; Kumar, D. [Tata Steel, Jamshedpur (India)

    2004-07-01

    Attempts were made to study the effect of soaking time on properties of blast furnace coke at Tata Steel. Plant trial indicated that when soaking time was increased the +50 mm size coke, mean size, and M{sub 40} indices improved. The CSR value exhibited no significant improvement after a certain limit. This may be due to stability of coke structure improvement in coke quality by increasing soaking time. To achieve the maximum improvement in coke cost, loss of output and heat consumption may be compensated by decreasing coke rate and improving productivity in the blast furnace. 6 refs., 8 figs., 3 tabs.

  2. Reduction of NOx emission in tangential fired - furnace by changing the, mode of operation

    International Nuclear Information System (INIS)

    Chudnovsky, B.; Talanker, A.; Levin, L.; Kahana, S

    1998-01-01

    The present work analyses tile results of tests on 575 MW units with tangential firing furnace arrangement in sub-stoichiometric combustion. Tangential firing provides good conditions for implementing sub-stoichiometric combustion owing to the delivery scheme of pulverized coal and air. The furnace was tested in several different modes of operation (Over Fire Air, Bunkers Out Of Service, Excess air, Tilt etc.) to achieve low cost NOx reduction. Actual performance data are presented based on experiments made on lEC's boiler in M.D. 'B' power station

  3. Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace; Comparacao de queimas de uma massa ceramica de revestimento em forno de laboratorio e forno industrial

    Energy Technology Data Exchange (ETDEWEB)

    Soares, R.A.L., E-mail: robertoarruda@ifpi.edu.br [Instituto Federal de Educacao, Ciencia e Tecnologia do Piaui (IFPI), Terersina, PI (Brazil); Castro, J.R. de S. [Universidade Federal do Piaui (UFPI), Teresina, PI (Brazil)

    2012-07-01

    This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

  4. Evaluation of effectiveness of raw materials and materials use in a blast furnace department of a steelworks

    Directory of Open Access Journals (Sweden)

    E. Kardas

    2017-01-01

    Full Text Available The paper analyses the quality of raw materials used in the production of blast furnace pig iron. The ferruginous sinter and pellets are the basic raw materials used in the process. The paper presents the impact of those raw materials quality on the effectiveness of the blast furnace process. The process effectiveness will be specified by means of selected process parameters.

  5. Experimental study of the effect of a radiant tube on the temperature distribution in a horizontal heating furnace

    International Nuclear Information System (INIS)

    Xu, H.T.; Liao, X.W.; Qu, Z.G.; Li, Y.Z.; Chen, J.

    2017-01-01

    Highlights: • 1:1 scale experimental study of the temperature distribution by a radiant tube. • Two burners are investigated for the heat transfer comparisons. • The non-uniformity coefficient ε is adopted to quantify temperature deviation. - Abstract: This article reports the experimental study of the heat transfer characteristics in a horizontal heating furnace that is extensively used in the petroleum industry of China. To avoid furnace burnout caused by an uneven furnace wall temperature, a straight radiant tube is proposed to be installed in the furnace, which transfers heat to the furnace wall mainly via a radiation pattern. Seven groups of measure points were selected to record the temperature data; each group consisted of two testing points at the top wall and middle wall. Two burners were investigated to compare the temperature distribution along the horizontal furnace wall. A non-uniformity coefficient ε of the wall temperature was used to quantify the temperature deviation. The experimental results show that the radiant tube can significantly reduce the temperature deviation on the furnace wall. The furnace wall with the SR100 burner has a generally larger É› than that with the HQ05 burner without the radiant tube. The SR100 burner has a larger overall decrease in É› than the HQ05 burner after the radiant tube is installed.

  6. 10 CFR 431.76 - Uniform test method for the measurement of energy efficiency of commercial warm air furnaces.

    Science.gov (United States)

    2010-01-01

    ..., Downflow or Horizontal Furnace Test), of the UL Standard 727-1994. You must conduct a fuel oil analysis for... EPCA, you are measuring the steady state thermal efficiency of a gas-fired or oil-fired commercial warm...) Test setup for gas-fired commercial warm air furnaces. The test setup, including flue requirement...

  7. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Science.gov (United States)

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric acid...

  8. Flow field and thermal characteristics in a model of a tangentially fired furnace under different conditions of burner tripping

    Science.gov (United States)

    Habib, M. A.; Ben-Mansour, R.; Antar, M. A.

    2005-08-01

    Tangentially fired furnaces are vortex-combustion units and are widely used in steam generators of industrial plants. The present study provides a numerical investigation of the problem of turbulent reacting flows in a model furnace of a tangentially fired boiler. The importance of this problem is mainly due to its relation to large boiler furnaces used in thermal power plants. In the present work, calculation of the flow field, temperature and species concentration-contour maps in a tangentially-fired model furnace are provided. The safety of these furnaces requires that the burner be tripped (its fuel is cut off) if the flame is extinguished. Therefore, the present work provides an investigation of the influence of number of tripped burners on the characteristics of the flow and thermal fields. The details of the flow, thermal and combustion fields are obtained from the solution of the conservation equations of mass, momentum and energy and transport equations for scalar variables in addition to the equations of the turbulence model. Available experimental measurements were used for validating the calculation procedure. The results show that the vortex created due to pressure gradient at the furnace center only influenced by tripping at least two burners. However, the temperature distributions are significantly distorted by tripping any of the burners. Regions of very high temperature close to the furnace walls appear as a result of tripping the fuel in one or two of the burners. Calculated heat flux along the furnace walls are presented.

  9. Reduction of NOx emissions in regenerative fossil fuel fired glass furnaces: a review of literature and experimental studies

    NARCIS (Netherlands)

    Beerkens, R.G.C.; Limpt, J.A.C. van

    2008-01-01

    The mechanism of nitrogen oxide (NOx) formation in combustion chambers of glass furnaces is briefly described. The most important parameters governing the NOx emissions of glass furnaces are discussed. Elimination or minimisation of conditions that cause the formation of nitrogen oxides in

  10. 40 CFR 63.1218 - What are the standards for hydrochloric acid production furnaces that burn hazardous waste?

    Science.gov (United States)

    2010-07-01

    ... acid production furnaces that burn hazardous waste? 63.1218 Section 63.1218 Protection of Environment... production furnaces that burn hazardous waste? (a) Emission limits for existing sources. You must not...% DRE. If you burn the dioxin-listed hazardous wastes F020, F021, F022, F023, F026, or F027 (see § 261...

  11. Fingerprint of a submerged-arc furnace : Optimising energy consumption through data mining, dynamic modelling and computational fluid dynamics

    NARCIS (Netherlands)

    Scheepers, E.

    2008-01-01

    This study imparts a scientific perception of a phosphorous-producing submerged arc furnace never seen before; a proverbial fingerprint that can improve problem identification, disturbance diagnostics, process prediction, dynamic modelling and model predictive control of this type of furnace. It

  12. 10 CFR Appendix N to Subpart B of... - Uniform Test Method for Measuring the Energy Consumption of Furnaces and Boilers

    Science.gov (United States)

    2010-01-01

    ... of Furnaces and Boilers N Appendix N to Subpart B of Part 430 Energy DEPARTMENT OF ENERGY ENERGY CONSERVATION ENERGY CONSERVATION PROGRAM FOR CONSUMER PRODUCTS Test Procedures Pt. 430, Subpt. B, App. N Appendix N to Subpart B of Part 430—Uniform Test Method for Measuring the Energy Consumption of Furnaces...

  13. Computer simulation of waste combustion in a moving grate furnace as a tool for process optimization and operator trainings

    NARCIS (Netherlands)

    Brem, G.; Kessel, L.B.M. van

    1998-01-01

    A computer model has been developed to simulate the waste combustion process in a moving grate furnace. The computer model describes the main processes occurring both in the waste layer on the grate, and in the gas phase in the furnace. The boiler section and the flue gas cleaning equipment are also

  14. 40 CFR 424.40 - Applicability; description of the covered calcium carbide furnaces with wet air pollution control...

    Science.gov (United States)

    2010-07-01

    ... covered calcium carbide furnaces with wet air pollution control devices subcategory. 424.40 Section 424.40... FERROALLOY MANUFACTURING POINT SOURCE CATEGORY Covered Calcium Carbide Furnaces With Wet Air Pollution... with wet air pollution control devices subcategory. The provisions of this subpart are applicable to...

  15. High temperature vacuum furnace for the preparation of graphite targets for 14C dating by tandem accelerator mass spectrometry

    International Nuclear Information System (INIS)

    Lowe, D.C.; Bristow, P.; Judd, W.J.

    1985-02-01

    A simple and reliable furnace design capable of producing temperatures of up to 2800 deg. C is presented. The furnace has been specifically designed for the rapid and reliable production of graphite targets for 14 C dating purposes but may be used in a variety of applications requiring high temperatures under vacuum conditions

  16. Productivity and performance of small scale blast furnaces; Produtividade e performance de altos fornos de pequeno porte

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Vamberto Ferreira de; Grandin, Friedrich Hans G.; Lanna, Pitagoras Gomes de; Castello Branco, Marco Antonio S.C. [Mannesmann SA, Belo Horizonte, MG (Brazil)

    1994-05-01

    This work presents some data concerning the re-start of the blast furnace number 2 of Mannesmann siderurgic company. The main characteristics concerning the operation with 100% coke fuel and the measurements adopted to increase the furnace productivity are described 2 refs., 6 figs., 5 tabs

  17. Determination of total selenium in nutritional supplements and selenised yeast by Zeeman-effect graphite furnace atomic absorption spectrometry

    DEFF Research Database (Denmark)

    Larsen, Erik Huusfeldt; Ekelund, J.

    1989-01-01

    -effect background corrected graphite furnace atomic absorption spectrometry. A furnace ashing step at 1100 °C was necessary in order to obtain a total recovery of selenium when present in the organic form. Palladium nitrate-magnesium nitrate was used as a matrix modifier. Independent methods were used to determine...

  18. Automatic Method for Controlling the Iodine Adsorption Number in Carbon Black Oil Furnaces

    Directory of Open Access Journals (Sweden)

    Zečević, N.

    2008-12-01

    Full Text Available There are numerous of different inlet process factors in carbon black oil furnaces which must be continuously and automatically adjusted, due to stable quality of final product. The most important six inlet process factors in carbon black oil-furnaces are:1. volume flow of process air for combustion2. temperature of process air for combustion3. volume flow of natural gas for insurance the necessary heat for thermal reaction of conversionthe hydrocarbon oil feedstock in oil-furnace carbon black4. mass flow rate of hydrocarbon oil feedstock5. type and quantity of additive for adjustment the structure of oil-furnace carbon black6. quantity and position of the quench water for cooling the reaction of oil-furnace carbon black.The control of oil-furnace carbon black adsorption capacity is made with mass flow rate of hydrocarbon feedstock, which is the most important inlet process factor. Oil-furnace carbon black adsorption capacity in industrial process is determined with laboratory analyze of iodine adsorption number. It is shown continuously and automatically method for controlling iodine adsorption number in carbon black oil-furnaces to get as much as possible efficient control of adsorption capacity. In the proposed method it can be seen the correlation between qualitatively-quantitatively composition of the process tail gasses in the production of oil-furnace carbon black and relationship between air for combustion and hydrocarbon feedstock. It is shown that the ratio between air for combustion and hydrocarbon oil feedstock is depended of adsorption capacity summarized by iodine adsorption number, regarding to BMCI index of hydrocarbon oil feedstock.The mentioned correlation can be seen through the figures from 1. to 4. From the whole composition of the process tail gasses the best correlation for continuously and automatically control of iodine adsorption number is show the volume fraction of methane. The volume fraction of methane in the

  19. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Seltzer

    2006-05-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar.

  20. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    International Nuclear Information System (INIS)

    Andrew Seltzer

    2006-01-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H 2 O and CO 2 concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O 2 . Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar

  1. Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

    Energy Technology Data Exchange (ETDEWEB)

    Kivivuori, S.; Savolainen, P.; Fredriksson, J.; Paavola, J. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1996-12-31

    The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

  2. Production analysis of methanol and hydrogen of a modificated blast furnace gas using nuclear energy of the high temperature reactor

    International Nuclear Information System (INIS)

    Peschel, W.

    1985-12-01

    Modern blast furnaces are operated with a coke ration of 500 kg/t pig iron. The increase of the coke ratio to 1000 kg/t pig iron raises the content of carbon monoxide and hydrogen in the blast furnace gas. On the basis of a blast furnace gas modificated in such a way, the production of methanol and hydrogen is investigated under the coupling of current and process heat from the high temperature reactor. Moreover the different variants are discussed, for which respectively a material and energetic balance as well as an estimation of the production costs is performed. Regarding the subsequent treatment of the blast furnace gas it turns out favourably in principle to operate the blast furnace with a nitrogen-free wind consisting only of oxygen and steam. The production costs show a strong dependence on the raw material costs, whose influence is shown in a nomograph. (orig.) [de

  3. 78 FR 53625 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2013-08-30

    ....9.1 For mobile home furnaces, the sales weighted average annual fossil fuel energy consumption is... burner operating hours, average annual fuel energy consumption, and average annual auxiliary electrical... controls, the average annual fuel energy consumption (E F ) is expressed in Btu per year and defined as: E...

  4. The degradation of lining of rotary furnaces in the production of zinc oxide

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Pešlová, F.; Anisimov, E.

    2014-01-01

    Roč. 21, č. 3 (2014), s. 116-121 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : zinc oxide * the production of zinc oxide * zinc slag * refractories * the degradation of rotary furnace linings Subject RIV: JG - Metallurgy http://ojs.mateng.sk/index.php/Mateng/article/view/133/194

  5. 16 CFR Appendix G2 to Part 305 - Furnaces-Electric

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Furnaces-Electric G2 Appendix G2 to Part 305 Commercial Practices FEDERAL TRADE COMMISSION REGULATIONS UNDER SPECIFIC ACTS OF CONGRESS RULE CONCERNING... Part 305—Furnaces—Electric Manufacturer's rated heating capacities (Btu's/hr.) Range of annual fuel...

  6. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces (English/Chinese) (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2011-10-01

    Chinese translation of ITP fact sheet about installing Waste Heat Recovery Systems for Fuel-Fired Furnaces. For most fuel-fired heating equipment, a large amount of the heat supplied is wasted as exhaust or flue gases. In furnaces, air and fuel are mixed and burned to generate heat, some of which is transferred to the heating device and its load. When the heat transfer reaches its practical limit, the spent combustion gases are removed from the furnace via a flue or stack. At this point, these gases still hold considerable thermal energy. In many systems, this is the greatest single heat loss. The energy efficiency can often be increased by using waste heat gas recovery systems to capture and use some of the energy in the flue gas. For natural gas-based systems, the amount of heat contained in the flue gases as a percentage of the heat input in a heating system can be estimated by using Figure 1. Exhaust gas loss or waste heat depends on flue gas temperature and its mass flow, or in practical terms, excess air resulting from combustion air supply and air leakage into the furnace. The excess air can be estimated by measuring oxygen percentage in the flue gases.

  7. Inverse boundary design of a radiative smelting furnace with ablative phase change phenomena

    International Nuclear Information System (INIS)

    Farzan, H.; Hosseini Sarvari, S.M.; Mansouri, S.H.

    2016-01-01

    Highlights: • The ablation phenomenon in a reverberatory smelting furnace is simulated numerically. • The results are verified by comparing with exact analytic solution. • Inverse design problem is solved to construct the desired melting rate. • The conjugate gradient method is used to solve the inverse phase change problem. - Abstract: An inverse analysis is employed to control the time rate of heaters in a 2-D smelting furnace to provide the specified radiative heat flux across the design surface to establish a desired melting rate. The design surface in the smelting furnace is the melting surface of the metal concentrate bank, and the melting process is considered to occur as an ablation phenomenon. The net radiation method is used to determine the radiation exchange between the elements of the furnace surfaces and the melting surface. The conjugate gradient method is employed to minimize the objective function, which is the sum of square residuals between the estimated and the desired heat fluxes over the design surface. It is shown that the proposed inverse technique is reliable and accurate for predicting the heater power distribution.

  8. Nitric-glycolic flowsheet evaluation with the slurry-fed melt rate furnace

    Energy Technology Data Exchange (ETDEWEB)

    Williams, M. S. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Miller, D. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Zamecnik, J. R. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-03-01

    The Savannah River National Laboratory (SRNL) was tasked to support validation of the Defense Waste Processing Facility (DWPF) melter offgas flammability model for the nitric-glycolic (NG) flowsheet. The work supports Deliverable 4 of the DWPF & Saltstone Facility Engineering Technical Task Request (TTR)1 and is supplemental to the Cold Cap Evaluation Furnace (CEF) testing conducted in 2014.2 The Slurry-fed Melt Rate Furnace (SMRF) was selected for the supplemental testing as it requires significantly less resources than the CEF and could provide a tool for more rapid analysis of melter feeds in the future. The SMRF platform has been used previously to evaluate melt rate behavior of DWPF glasses, but was modified to accommodate analysis of the offgas stream. Additionally, the Melt Rate Furnace (MRF) and Quartz Melt Rate Furnace (QMRF) were utilized for evaluations. MRF data was used exclusively for melt behavior observations and REDuction/OXidation (REDOX) prediction comparisons and will be briefly discussed in conjunction with its support of the SMRF testing. The QMRF was operated similarly to the SMRF for the same TTR task, but will be discussed in a separate future report. The overall objectives of the SMRF testing were to; 1) Evaluate the efficacy of the SMRF as a platform for steady state melter testing with continuous feeding and offgas analysis; and 2) Generate supplemental melter offgas flammability data to support the melter offgas flammability modelling effort for DWPF implementation of the NG flowsheet.

  9. suitability of electric arc furnace (eaf) slag as partial replacement for ...

    African Journals Online (AJOL)

    Administrator

    The use of Electric Arc Furnace (EAF) Slag which is a by-product solid waste in Steel Production was investigated for use as a partial replacement for cement in sandcrete blocks. The tests carried out on cement and finely ground slag to determine their compositions and physico-chemical properties as well as the evaluation ...

  10. Effect of small glass composition changes on flue gas emissions of glass furnaces

    NARCIS (Netherlands)

    Limpt, J.A.C. van; Beerkens, R.G.C.; Kersbergen, M.J. van

    2008-01-01

    Relatively small changes in glass composition might have drastic consequences on the evaporation rates of volatile glass components in glass melting furnaces. Transpiration evaporation tests have been applied to measure the impact of minor glass composition changes on the evaporation rates of

  11. Innovation based on tradition : Blast furnace slag cement for durable concrete structures in Norway?

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.; De Rooij, M.; Larsen, C.K.; Pedersen, B.

    2014-01-01

    Blast furnace slag cement (BFSC) has been used to build reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by

  12. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy

  13. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  14. 40 CFR 270.66 - Permits for boilers and industrial furnaces burning hazardous waste.

    Science.gov (United States)

    2010-07-01

    ... Pretrial Burn Period of the permit conditions, including but not limited to, allowable hazardous waste feed... purposes of this paragraph: (1) An analysis of each feed stream, including hazardous waste, other fuels... feed system for the hazardous waste, and, as appropriate, other fuels and industrial furnace feedstocks...

  15. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  16. Smelting in cupola furnace for re carburization of direct reduction iron (DRI)

    Energy Technology Data Exchange (ETDEWEB)

    Enriquez, J. L.; Tremps, E.; Ruiz-Bustinza, I.; Moron, C.; GarciaGarcia, A.; Robla, J. I.; Gonzalez-Gasca, C.

    2015-07-01

    Herein the synthesis of iron-carbon saturated alloys (foundries) melting in cupola furnaces from direct reduction iron is described. The fundamentals are reviewed and combinations undertaken are discussed along with their results, including conclusions and recommendations for follow up. (Author)

  17. ELECTRICAL FURNACE FOR PRODUCING CARBIDE COATINGS USING THE THERMOREACTIVE DEPOSITION/DIFFUSION TECHNIQUE

    Directory of Open Access Journals (Sweden)

    FABIO CASTILLEJO

    2011-01-01

    the presence of VC and NbC, and as MEB results clearly show, the formation of regular thickness coatings. The results obtained allow for assessing that the designed and built furnace fulfills the requirements of the TRD technique for obtaining different types of hard coatings.

  18. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    International Nuclear Information System (INIS)

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated

  19. An experimental investigation of concentrated slop combustion characteristics in cyclone furnace

    Science.gov (United States)

    Panpokha, Suphaopich; Wongwuttanasatian, Tanakorn; Tangchaichit, Kiatfa

    2018-02-01

    Slop is a by-product in alcoholic industries requiring costly waste management. An idea of using slop as a fuel in a boiler for the industries was proposed. Due to high content of ash, a cyclone furnace was designed to combust the slop. This study aims to examine the concentrated slop combustion in a designed cyclone furnace, consisting of combustion temperature and exhaust gases. The tests were carried out under 4 different air-fuel ratios. Fuels injected into the furnace were 3 g/s of concentrated slop and 1 g/s of diesel. The air-fuel ratios were corresponding to 100, 120, 140 and 160 percent theoretical air. The results demonstrated that combustion of concentrated slop can gave temperature of 800-1000°C and a suitable theoretical air was 100%-120%, because the combustion temperature was higher than that of other cases. In cyclone combustion, excess air is not recommended because it affects a reduction in overall temperature inside the cyclone furnace. It is expected that utilization of the concentrated slop (by-product) will be beneficial in the development of green and zero waste factory.

  20. Linearized Model of Electrical Arc Furnace Suitable for Analysis of Flicker Mitigation

    Czech Academy of Sciences Publication Activity Database

    Valouch, Viktor

    2003-01-01

    Roč. 48, č. 2 (2003), s. 147-156 ISSN 0001-7043 R&D Projects: GA AV ČR IAA2057301 Institutional research plan: CEZ:AV0Z2057903 Keywords : flicker * electrical arc furnace * unified power quality conditioner Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering

  1. A high-temperature furnace for small-angle neutron scattering

    International Nuclear Information System (INIS)

    Jal, J.F.; Guiraud, G.; Chieux, P.; Dupuy, J.

    1977-01-01

    A high temperature furnace (T 0 C) has been developed for small-angle neutron scattering experiments in the range of momentum transfer above 0.2 nm -1 . It is especially suited for the study of highly corrosive liquids such as alkali-alkali-halide mixtures. It allows critical fluctuations near liquid-liquid miscibility gaps to be investigated. (author)

  2. The effect of blast furnace slag on the self-compactability of pumice ...

    Indian Academy of Sciences (India)

    Abstract. This paper presents the results of an experimental study of the effects of blast furnace slag, different water/(cement+mineral additive) ratios and pumice aggregates on some physical and mechanical properties of self-compacting lightweight aggregate concrete. In this study, pumice was used as lightweight ...

  3. 78 FR 7681 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2013-02-04

    ...-up tests specified in 9.5 and 9.6 may be omitted on such units. In lieu of conducting the cool-down... the tester to skip the heat-up and cool-down tests. This error carries through to the software... units have no measurable off-cycle airflow in a separate, ongoing test procedure rulemaking for furnaces...

  4. Suitability of electric arc furnace (eaf) slag as partial replacement for ...

    African Journals Online (AJOL)

    The use of Electric Arc Furnace (EAF) Slag which is a by-product solid waste in Steel Production was investigated for use as a partial replacement for cement in sandcrete blocks. The tests carried out on cement and finely ground slag to determine their compositions and physico-chemical properties as well as the evaluation ...

  5. 16 CFR Appendix G1 to Part 305 - Furnaces-Gas

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Furnaces-Gas G1 Appendix G1 to Part 305 Commercial Practices FEDERAL TRADE COMMISSION REGULATIONS UNDER SPECIFIC ACTS OF CONGRESS RULE CONCERNING... Part 305—Furnaces—Gas Manufacturer's rated heating capacities (Btu's/hr.) Range of annual fuel...

  6. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate,

  7. 77 FR 76831 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2012-12-31

    ... air furnaces, it nevertheless represents a significant level of energy consumption when viewed in the... considers the annualized accounting of total electrical energy consumption as represented in the term E SO... reports). In sum, carrying the IEC level of precision (three significant figures) through the annualized...

  8. Yield and Production Properties of Wood chips and Particles Torrefied in a Crucible Furnace Retort

    Science.gov (United States)

    Thomas L. Eberhardt; Chi-Leung So; Karen G. Reed

    2016-01-01

    Biomass preprocessing by torrefaction improves feedstock consistency and thereby improves the efficiency of biofuels operations, including pyrolysis, gasification, and combustion. A crucible furnace retort was fabricated of sufficient size to handle a commercially available wood chip feedstock. Varying the torrefaction times and temperatures provided an array of...

  9. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    Unlike previous investigations, this study attempted to make a clear distinction between the contributions of the two components in a blended cement consisting of ordinary Portland cement (OPC) and ground blast furnace slag (BFS). These contributions of each component have been quantified. Relationships between the ...

  10. Improvement in blast furnace reaction efficiency through the use of highly reactive calcium rich coke

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Ayukawa, H.; Kitaguchi, H.; Tahara, T.; Matsuzaki, S.; Naito, M.; Koizumi, S.; Ogata, Y.; Nakayama, T.; Abe, T. [Nippon Steel Corp. Ltd., Chiba (Japan)

    2005-07-01

    A method to produce coke in 'lump' form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke at a low temperature range in the thermal reserve zone of a blast furnace. Furthermore it was proved that strong, highly reactive 'lump' form coke could be produced by adding a Ca-rich non-caking coal and adjusting the coal blend composition. Based on this fundamental study, the Ca-rich coke was successfully produced in coke ovens on a commercial scale, both at Kimitsu and Muroran works. The use of the Ca-rich coke in the Muroran No. 2 blast furnace was found to cause a decrease in the reducing agent rate by 10kg/t-p. This technology, producing coke of high reactivity and strength through catalyst addition, is promising as a means of improving the reaction efficiency of a blast furnace.

  11. Improvement in blast furnace reaction efficiency through the use of highly reactive calcium rich coke

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Ayukawa, H.; Kitaguchi, H.; Tahara, T.; Matsuzaki, S.; Naito, M.; Koizumi, S.; Ogata, Y.; Nakayama, T.; Abe, T. [Nippon Steel Corporation Ltd, Futtsu (Japan). Environmental & Processing Technology Centre

    2006-03-15

    A method to produce coke in 'lump' form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke at a low temperature range equivalent to the thermal reserve zone temperature of a blast furnace. Furthermore it was proved that strong, highly reactive 'lump' form coke could be produced by adding a Ca-rich non-caking coal and adjusting the coal blend composition. Based on this fundamental study, the Ca-rich coke was successfully produced in coke ovens on a commercial scale, both at Kimitsu and Muroran works. The use of the Ca-rich coke in the Muroran No. 2 blast furnace was found to cause a decrease in the reducing agent rate by 10 kg/t-p. This technology, producing coke of high reactivity and strength through catalyst addition, is promising as a means of improving the reaction efficiency of a blast furnace.

  12. Pulverized coal firing of aluminum melting furnaces. First annual technical progress report, May 1978-June 1979

    Energy Technology Data Exchange (ETDEWEB)

    West, C.E.; Hines, J.E.; Stewart, D.L. Jr.; Yu, H.

    1979-10-01

    The ultimate objective of this program is the commercial demonstration of an efficient, environmentally acceptable coal firing process suitable for implementation on melting furnaces throughout the aluminum industry. To achieve this goal, the program has been divided into two phases. Phase I has begun with the design and construction of a 350 lb/h (coal) staged slagging cyclone combustor (SSCC) attached to a 7-ft dia aluminum melting ladle furnace. Process development will culminate with a 1000 pph prototype SSCC firing a 40,000 lb capacity open hearth melting furnace at the Alcoa Laboratories. Phase II implementation is currently planned for Alcoa's Lafayette, IN, Works, where two of the ingot plant's five open hearth melting furnaces will be converted to utilize coal. In addition to confirmation of data gathered in Phase I, the effect of extended production schedule operation on equipment and efficiencies will be determined. This work would begin in 1982 pursuant to technical and economic evaluation of the process development at that time. A major design subcontract for assistance in the design of the SSCC is 80% completed.

  13. Granulated blast furnace slag – A boon for foundry industry | Murthy ...

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  14. design and testing of a cupola furnace for michael okpara university

    African Journals Online (AJOL)

    2013-03-01

    Mar 1, 2013 ... Abstract. The need to recycle and productively reuse the abundant scrap metals in the country led to this paper. The task therein focused on a design aimed at the modification and re-fabrication of an existing cupola furnace in-situ at the Engineering Workshop of Michael Okpara University of. Agriculture ...

  15. Effect of particle size and humidity on sugarcane bagasse combustion in a fixed bed furnace

    Directory of Open Access Journals (Sweden)

    Zamir Sánchez Castro

    2013-12-01

    Full Text Available The panela industry is one of the most important Agro Industries in Colombia, making it the largest per- capita consumer and the second largest producer worldwide. The fuel used in this process is traditionally the sugarcane bagasse (SB which is a byproduct of milling. However, due to the low efficiency of panela furnaces additional fuel is required such as wood, used rubber tires and coal. The fixed-bed furnaces inefficiency is mainly due to incomplete combustion of SB caused by the influence of process variables. Therefore, the aim of this work was to study the influence of particle size (PS and moisture content (MC over the combustion stages of SB in fixed-bed furnaces. A three-level factorial design was proposed for PS and MC of SB where the temperature and gas concentration were considered as response variables to evaluate the furnace performance. The results obtained in this work show that if the MC increases then the SB yield in the combustion is decreased. On the other hand, the increasing PS can counteract the effect of the MC of SB.

  16. DETERMINING BERYLLIUM IN DRINKING WATER BY GRAPHITE FURNACE ATOMIC ABSORPTION SPECTROSCOPY

    Science.gov (United States)

    A direct graphite furnace atomic absorption spectroscopy method for the analysis of beryllium in drinking water has been derived from a method for determining beryllium in urine. Ammonium phosphomolybdate and ascorbic acid were employed as matrix modifiers. The matrix modifiers s...

  17. 76 FR 37549 - Energy Conservation Program: Energy Conservation Standards for Residential Furnaces and...

    Science.gov (United States)

    2011-06-27

    ... region, and a cost of $106 in the hot-dry region. At TSL 7, the median payback period for non-weatherized... years for oil-fired furnaces. For split-system air conditioners (coil-only), the median payback period... region. For split-system air conditioners (blower-coil), the median payback period is 100 years in the...

  18. Numerical and Experimental Modeling of the Recirculating Melt Flow Inside an Induction Crucible Furnace

    Science.gov (United States)

    Asad, Amjad; Bauer, Katrin; Chattopadhyay, Kinnor; Schwarze, Rüdiger

    2018-02-01

    In the paper, a new water model of the turbulent recirculating flow in an induction furnace is introduced. The water model was based on the principle of the stirred vessel used in process engineering. The flow field in the water model was measured by means of particle image velocimetry in order to verify the model's performance. Here, it is indicated that the flow consists of two toroidal vortices similar to the flow in the induction crucible furnace. Furthermore, the turbulent flow in the water model is investigated numerically by adopting eddy-resolving turbulence modeling. The two toroidal vortices occur in the simulations as well. The numerical approaches provide identical time-averaged flow patterns. Moreover, a good qualitative agreement is observed on comparing the experimental and numerical results. In addition, a numerical simulation of the melt flow in a real induction crucible furnace was performed. The turbulent kinetic energy spectrum of the flow in the water model was compared to that of the melt flow in the induction crucible furnace to show the similarity in the nature of turbulence.

  19. Technical note: Evaluation of a crucible furnace retort for laboratory torrefactions of wood chips

    Science.gov (United States)

    Thomas L. Eberhardt; Karen G. Reed

    2014-01-01

    Torrefaction is a thermal process that improves biomass performance as a fuel by property enhancements such as decreased moisture uptake and increased carbon density. Most studies to date have used very small amounts of finely ground biomass. This study reports the testing of a crucible furnace retort that was fabricated to produce intermediate quantities of torrefied...

  20. Selenium determination in biological material by atomic absorption spectrophotometry in graphite furnace and using vapor generation

    International Nuclear Information System (INIS)

    Carvalho Vidal, M. de F. de.

    1984-01-01

    The applicability of the atomic absorption spectrophotometry to the determination of selenium in biological material using vapor generation and electrothermal atomization in the graphite furnace was investigated. Instrumental parameters and the analytical conditions of the methods were studied. Decomposition methods for the samples were tested, and the combustion in the Wickbold apparatus was chosen. (author) [pt

  1. Furnace devices aerodynamics optimization for fuel combustion efficiency improvement and nitrogen oxide emission reduction

    Science.gov (United States)

    Volkov, E. P.; Prokhorov, V. B.; Arkhipov, A. M.; Chernov, S. L.; Kirichkov, V. S.; Kaverin, A. A.

    2017-11-01

    MPEI conducts researches on physical and mathematical models of furnace chambers for improvement of power-generation equipment fuel combustion efficiency and ecological safety. Results of these researches are general principles of furnace aerodynamics arrangement for straight-flow burners and various fuels. It has been shown, that staged combustion arrangement with early heating and igniting with torch distribution in all furnace volume allows to obtain low carbon in fly ash and nitrogen oxide emission and also to improve boiler operation reliability with expand load adjustment range. For solid fuel combustion efficiency improvement it is practical to use high-placed and strongly down-tilted straight-flow burners, which increases high-temperature zone residence time for fuel particles. In some cases, for this combustion scheme it is possible to avoid slag-tap removal (STR) combustion and to use Dry-bottom ash removal (DBAR) combustion with tolerable carbon in fly ash level. It is worth noting that boilers with STR have very high nitrogen oxide emission levels (1200-1800 mg/m3) and narrow load adjustment range, which is determined by liquid slag output stability, so most industrially-developed countries don’t use this technology. Final decision about overhaul of boiler unit is made with regard to physical and mathematical modeling results for furnace and zonal thermal calculations for furnace and boiler as a whole. Overhaul of boilers to provide staged combustion and straight-flow burners and nozzles allows ensuring regulatory nitrogen oxide emission levels and corresponding best available technology criteria, which is especially relevant due to changes in Russian environmental regulation.

  2. Modelling and prediction of pig iron variables in the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Saxen, H.; Laaksonen, M.; Waller, M. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.

    1996-12-31

    The blast furnace, where pig iron for steelmaking is produced, is an extremely complicated process, with heat and mass transfer and chemical reactions between several phases. Very few direct measurements on the internal state are available in the operation of the process. A main problem in on-line analysis and modelling is that the state of the furnace may undergo spontaneous changes, which alter the dynamic behaviour of the process. Moreover, large internal disturbances frequently occur, which affect the product quality. The work in this research project focuses on a central problem in the control of the blast furnace process, i.e., short-term prediction of pig iron variables. The problem is of considerable importance for fuel economy, product quality, and for an optimal decision making in integrated steel plants. The operation of the blast furnace aims at producing a product (hot metal) with variables maintained on a stable level (close to their setpoints) without waste of expensive fuel (metallurgical coke). The hot metal temperature and composition affect the downstream (steelmaking) processes, so fluctuations in the pig iron quality must be `corrected` in the steel plant. The goal is to develop a system which predicts the evolution of the hot metal variables (temperature, chemical composition) during the next few taps, and that can be used for decision-making in the operation of the blast furnace. Because of the complicated behaviour of the process, it is considered important to include both deterministic and stochastic components in the modelling: Mathematical models, which on the basis of measurements describe the physical state of the process, and statistical (black-box) models will be combined in the system. Moreover, different models will be applied in different domains in order to capture structural changes in the dynamics of the process SULA 2 Research Programme; 17 refs.

  3. Furnace wall-tube monitoring with a dual-band portable imaging radiometer

    Science.gov (United States)

    Irani, Keikhosrow

    2004-04-01

    In refineries, thermal imaging has been used for many years to monitor the interior temperatures of furnaces, particularly the furnace wall-tubes, in the presence of combustion gas flames. The temperature range in these processes varies from 400 to 1200°C. Flame combustion byproducts contain gases of H2O, N2, CO2, NO and small residues of ashes and other particles that emit thermal radiation toward wall tubes resulting in heating of the tubes. Typically, a mid-infrared (MWIR) instrument is used, equipped with a narrow band-pass filter centered at 3.90μm. In this band there is a void in the emission spectrum of these gases making them transparent, and an instrument operating only in this band can provide very high quality thermal images of the furnace interior. Operating temperatures at other points in petrochemical-related processes, closer to ambient temperature, can also be very critical. For example, a 10°C temperature difference from desired temperature at the coil output of a heat exchanger of a large ethylene plant can result in substantial revenue loss per year. Monitoring of these conditions is usually accomplished using a long wave infrared (LWIR) imaging radiometer operating in the 8-14μm spectral bands. This paper will review the evolution of techniques for furnace wall-tube monitoring, discuss current techniques and conclude with the description of a modern dual-band approach. In this approach a single, portable uncooled thermal imager is deployed in a refinery to monitor both the status of high temperature elements such as wall tubes and the operating condition of the furnace and its ancillary equipment. Case histories with thermographic illustrations will be presented.

  4. Behavior of an indigenously fabricated transferred arc plasma furnace for smelting studies

    Science.gov (United States)

    A, K. MANDAL; R, K. DISHWAR; O, P. SINHA

    2018-03-01

    The utilization of industrial solid waste for metal recovery requires high-temperature tools due to the presence of silica and alumina, which is reducible at high temperature. In a plasma arc furnace, transferred arc plasma furnace (TAP) can meet all requirements, but the disadvantage of this technology is the high cost. For performing experiments in the laboratory, the TAP was fabricated indigenously in a laboratory based on the different inputs provided in the literature for the furnace design and fabrication. The observed parameters such as arc length, energy consumption, graphite electrode consumption, noise level as well as lining erosion were characterized for this fabricated furnace. The nitrogen plasma increased by around 200 K (200 °C) melt temperature and noise levels decreased by ∼10 dB compared to a normal arc. Hydrogen plasma offered 100 K (100 °C) higher melt temperature with ∼5 dB higher sound level than nitrogen plasma. Nitrogen plasma arc melting showed lower electrode and energy consumption than normal arc melting, whereas hydrogen plasma showed lower energy consumption and higher electrode consumption in comparison to nitrogen plasma. The higher plasma arc temperature resulted in a shorter meltdown time than normal arc with smoother arcing. Hydrogen plasma permitted more heats, reduced meltdown time, and lower energy consumption, but with increased graphite consumption and crucible wear. The present study showed that the fabricated arc plasma is better than the normal arc furnace with respect to temperature generation, energy consumption, and environmental friendliness. Therefore, it could be used effectively for smelting-reduction studies.

  5. Evaluation of the graphite electrode DC arc furnace for the treatment of INEL buried wastes

    International Nuclear Information System (INIS)

    Surma, J.E.; Freeman, C.J.; Powell, T.D.; Cohn, D.R.; Smatlak, D.L.; Thomas, P.; Woskov, P.P.

    1993-06-01

    The past practices of DOE and its predecessor agencies in burying radioactive and hazardous wastes have left DOE with the responsibility of remediating large volumes of buried wastes and contaminated soils. The Buried Waste Integrated Demonstration (BWID), has chosen to evaluate treatment of buried wastes at the Idaho National Engineering Laboratory (INEL). Because of the characteristics of the buried wastes, the potential for using high-temperature thermal treatment technologies is being evaluated. The soil-waste mixture at INEL, when melted or vitrified, produces a glass/ceramic referred to as iron-enriched basalt (IEB). One potential problem with producing the IEB material is the high melting temperature of the waste and soil (1,400-1,600 degrees C). One technology that has demonstrated capabilities to process high melting point materials is the plasma arc heated furnace. A three-party program was initiated and the program involved testing an engineering-scale DC arc furnace to gain preliminary operational and waste processibility information. It also included the design, fabrication, and evaluation of a second-generation, pilot-scale graphite electrode DC arc furnace. Widely ranging simulants of INEL buried waste were prepared and processed in the Mark I furnace. The tests included melting of soils with metals, sludges, combustibles, and simulated drums. Very promising results in terms of waste product quality, volume reduction, heating efficiency, and operational reliability and versatility were obtained. The results indicate that the graphite electrode DC arc technology would be very well suited for treating high melting point wastes such as those found at INEL. The graphite electrode DC arc furnace has been demonstrated to be very simple, yet effective, with excellent prospects for remote or semi-remote operation

  6. A new scaling methodology for NO(x) emissions performance of gas burners and furnaces

    Science.gov (United States)

    Hsieh, Tse-Chih

    1997-11-01

    A general burner and furnace scaling methodology is presented, together with the resulting scaling model for NOsb{x} emissions performance of a broad class of swirl-stabilized industrial gas burners. The model is based on results from a set of novel burner scaling experiments on a generic gas burner and furnace design at five different scales having near-uniform geometric, aerodynamic, and thermal similarity and uniform measurement protocols. These provide the first NOsb{x} scaling data over the range of thermal scales from 30 kW to 12 MW, including input-output measurements as well as detailed in-flame measurements of NO, NOsb{x}, CO, Osb2, unburned hydrocarbons, temperature, and velocities at each scale. The in-flame measurements allow identification of key sources of NOsb{x} production. The underlying physics of these NOsb{x} sources lead to scaling laws for their respective contributions to the overall NOsb{x} emissions performance. It is found that the relative importance of each source depends on the burner scale and operating conditions. Simple furnace residence time scaling is shown to be largely irrelevant, with NOsb{x} emissions instead being largely controlled by scaling of the near-burner region. The scalings for these NOsb{x} sources are combined in a comprehensive scaling model for NOsb{x} emission performance. Results from the scaling model show good agreement with experimental data at all burner scales and over the entire range of turndown, staging, preheat, and excess air dilution, with correlations generally exceeding 90%. The scaling model permits design trade-off assessments for a broad class of burners and furnaces, and allows performance of full industrial scale burners and furnaces of this type to be inferred from results of small scale tests.

  7. The influence of the furnace design on emissions from small wood pellet burners

    International Nuclear Information System (INIS)

    Aspfors, Jonas; Larfeldt, Jenny

    1999-01-01

    Two pellet burners have been installed and tested in a small scale boiler for house heating. The boiler is representative for the Swedish households and the burners, upwards and forward burning, are commercially available on the Swedish market. This work focuses on the boiler operation and particularly the potential of improved emissions by changing the furnace design. An insulation of the fireplace lowered the emission of CO by 50% and the emission of OGC by 60% for the upwards burning burner at low load. Modifying the furnace using baffles did not have any influence on the emissions. It is concluded that an increased temperature in the furnace is more important than an increased residence time of the combustible gases to decrease the emissions. At full load both burners emit approximately 300 mg CO per nm 3 gas and the emission of OGC are negligible. At half load the emissions of CO increased to 1000 mg/m n 3 and OGC to 125 mg/m n 3 in the upward burning burner. The forwards burning burner had a small increase in OGC to about 10 mg/m n 3 at half load while the emission of CO increased to 800 mg/m n 3 . The forward burning burner is less influenced on the furnace design compared to the upward burning burner. The comparatively high emissions of OGC for the upward burning burner is explained by the intermittent operation. However, it was possible to reduce the emissions from this burner by ceramic insulation of the furnace Project report from the program: Small scale combustion of biofuels. 3 refs, 12 figs, 2 tab, 1 appendix with 33 figs and 12 tabs

  8. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ralph M. Smailer; Gregory L. Dressel; Jennifer Hsu Hill

    2002-01-21

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills.

  9. Environmental medicine disaster - which medical knowledge is to be derived from their analysis? Pt. 3. Yusho (oil disease); Umweltmedizinische Katastrophen - Welche medizinischen Erkenntnisse bringt ihre Analyse. Teil 3. Yusho-Krankheit (Oelkrankheit)

    Energy Technology Data Exchange (ETDEWEB)

    Seidel, H.J.; Krefeldt, T. [Ulm Univ. (Germany). Inst. fuer Arbeits-, Sozial- und Umweltmedizin

    1999-02-01

    In 1968 and 1969 in Japan in a certain region, patients with acne, dark brown lesions of the skin, eye secretion and further symptoms were seen - later called oil-disease (Yusho). In total a number of 10,000 diseased people is assumed. They came from households, where rice oil was used in the kitchen, that had been produced, as later found out, on Feb 5, 1968 and delivered during the next days. The oil had been heated in the factory in order to reduce a bad smell and contained high concentrations of Kanechlor 400, a mixture of PCBs. The contamination happened due to a mistake during welding. The PCBs were, in part due to the heating, contaminated with polychlorinated dibenzofurans and other chlororganic compounds. A chemical analysis was possible from asservates. Biomonitoring showed the presence in blood, fat tissue and liver of the patients. The intoxication proved to be teratogenic and fetotoxic. Adult people showed an increase in liver tumors. This case induced a general study of the ecotoxicity of the PCBs, with their manifold usages. Regulatory rules were developed and finally, 1972, PCBs were generally forbidden. (orig.) [Deutsch] In den Jahren 1968 und 1969 fielen in Japan, mit einer starken regionalen Haeufigkeit, Patienten mit Akne, dunkelbraunen Haut- und Schleimhautlaesionen, starkem Traenenfluss und weiteren Symptomen auf - der spaeter so genannten Oel-Krankheit (Yusho). Insgesamt rechnet man mit ca. 10 000 Personen, die in irgendeiner Form in diesem Zusammenhang erkrankten. Sie entstammten Haushalten, in denen die Nahrung mit Reisoel zubereitet worden war, das - so stellte sich dann auch heraus - am 5. Februar 1968 hergestellt und in den nachfolgenden Tagen auch ausgeliefert worden war. Das Oel, das zur Reduzierung eines stoerenden Geruchs in der Fabrik erhitzt wurde, enthielt aufgrund eines Fehlers bei Schweissarbeiten hohe Mengen (ca. 1000 ppm) an Kanechlor 400, einem Gemisch von polychlorierten Biphenylen (PCB). Die PCBs waren, zum Teil aufgrund

  10. Non-slag co-gasification of biomass and coal in entrained-bed furnace

    Science.gov (United States)

    Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

    2018-02-01

    Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

  11. Application of a glass furnace system to low-level radioactive and mixed waste disposal

    International Nuclear Information System (INIS)

    Klinger, L.; Armstrong, K.

    1986-01-01

    In 1981 Mound began a study to determine the feasibility of using an electrically heated glass furnace for the treatment of low-level radioactive wastes generated at commercial nuclear power facilities. Experiments were designed to determine: Whether the technology offered solutions to industry waste disposal problems, and if so; whether is could meet what were thought to be critical requirements for radioactive thermal waste processing. These requirements include: high quality combustion of organic constituents, capture and immobilization of radioactivity, integrity of final waste form, and cost effectiveness. To address these questions a variety of wastes typical of the types generated by nuclear power facilities, including not only standard trash but also wastes of high aqueous and/or inorganic content, were spiked with waste radioisotopes predominant in plant wastes and processed in the glass furnace. The results of this study indicate that the unit is capable of fully meeting the addressed needs of the nuclear industry for power plant waste processing

  12. Method for processing aluminum spent potliner in a graphite electrode ARC furnace

    Science.gov (United States)

    O'Connor, William K.; Turner, Paul C.; Addison, Gerald W.

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spent aluminum pot liner is crushed iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine and CO.

  13. The thermal treatment of electric arc furnace dust under low gas phase pressure

    Directory of Open Access Journals (Sweden)

    W. Derda

    2009-04-01

    Full Text Available The paper presents the results of laboratory tests on the process of thermal reduction of electric arc furnace dust (EAFD in the temperature range from 1273 to 1473 K. Before proceeding to the experimental tests, a thermodynamic analysis was made using the computer program FactSage® with the aim of determining the optimal conditions for the dust components reduction reaction to proceed. The results of tests carried out, respectively, under atmospheric pressure conditions and under reduced pressure conditions are presented, where carbon in the form of graphite and blast-furnace dust (containing approx. 40 % of carbon was used as the reducer. The test results represent the effect of reduced pressure on the potential for intensifying the process of zinc removal from the dust. The degree of zinc extraction was considerably higher compared to the results of tests carried out under atmospheric pressure conditions.

  14. FURNACE-J, 2-D Diffusion Burnup for Fast Reactors from JAERI Fast-Set

    International Nuclear Information System (INIS)

    Ikawa, Koji

    1984-01-01

    1 - Nature of physical problem solved: FURNACEJ is a two-dimensional diffusion-burnup code for use in the detailed burnup analysis of fast reactors. The code is an extension code of the FURNACE. There exists no essential difference between FURNACE and FURNACEJ. However, the latter can deal with JAERI-Fast-Set as its cross section library, while the former is designed to use ABBN set. Additionally, in FURNACEJ, group-dependent and -independent transverse buckling of each region can be computed and punched on cards, if desired. This is prepared for users so as to use them as input data for detailed two-dimensional x-y calculations. 2 - Restrictions on the complexity of the problem: Only r-z geometry is available

  15. Estimating the Condition of the Heat Resistant Lining in an Electrical Reduction Furnace

    Directory of Open Access Journals (Sweden)

    Jan G. Waalmann

    1988-01-01

    Full Text Available This paper presents a system for estimating the condition of the heat resistant lining in an electrical reduction furnace for ferrosilicon. The system uses temperature measured with thermocouples placed on the outside of the furnace-pot. These measurements are used together with a mathematical model of the temperature distribution in the lining in a recursive least squares algorithm to estimate the position of 'the transformation front'. The system is part of a monitoring system which is being developed in the AIP-project: 'Condition monitoring of strongly exposed process equipment in thc ferroalloy industry'. The estimator runs on-line, and results arc presented in colour-graphics on a display unit. The goal is to locate the transformation front with an accuracy of +- 5cm.

  16. Tailored edge-ray concentrator for a solar furnace at the Plataforma Solar de Almeria

    Science.gov (United States)

    Collares-Pereira, Manuel; Mendes, Joao F.; Rabl, Ari; Ries, Harald

    1995-08-01

    The use of two stage optical designs, with reasonably compact devices, is required for being close to the thermodynamic limit to optical concentration of solar collectors. In this work we will present the design and the first test results of a second stage concentrator to be added to the existing primary of the solar furnace of Plataforma Solar de Almeria (PSA), designed to improve the final concentration and to increase its working temperature. Different options have been considered, including CPC, CEC, Trumpet, Cassegrainian, and tailored edge-ray devices. For the geometry of the PSA solar furnace, the tailored edge ray comes closest to the thermodynamic limits. It also is the most suitable from a practical point of view.

  17. Calibration of high-heat-flux sensors in a solar furnace

    Science.gov (United States)

    Ballestrín, J.; Rodríguez-Alonso, M.; Rodríguez, J.; Cañadas, I.; Barbero, F. J.; Langley, L. W.; Barnes, A.

    2006-12-01

    The most common sensors used for the measurement of high solar irradiance are the Gardon gauges, which are usually calibrated using a black body at a certain temperature as the radiant source. This calibration procedure is assumed to produce a systematic error when solar irradiance measurements are taken using these sensors. This paper demonstrates a calorimetric method for calibrating these high-heat-flux gauges in a solar furnace. This procedure has enabled these sensors to be calibrated under concentrated solar radiation at higher irradiances under non-laboratory conditions in the CIEMAT solar furnace at the Plataforma Solar de Almería. Working at higher irradiances has allowed the uncertainty in the calibration constant of these sensors to be reduced. This work experimentally confirms the predicted systematic errors committed when measuring high solar irradiances using Gardon sensors calibrated with a black body.

  18. Utilizing Rice Husk Briquettes in Firing Crucible Furnace for Low Temperature Melting Metals in Nigeria

    Directory of Open Access Journals (Sweden)

    N. A. Musa

    2012-08-01

    Full Text Available The search for alternative fuels for firing crucible furnace for low temperature melting metals has become mandatory, as a result of the pollution problem associated with the use of fossil fuels, the expense of electricity and also deforestation as a result of the use of charcoal. An agricultural waste, rice husk, in briquette form was used as an alternative fuel to fire crucible furnace to melt lead, zinc and aluminium. Results showed that lead and zinc melted and reached their pouring temperatures of 3840C and 5300C in 70 minutes and 75 minutes respectively. Aluminium was raised to a maximum temperature of 5200C in 75 and 100 minutes.The average concentration of the pollutants (CO, SO2and NOX were found to be below the tolerance limit and that of TSP (Total Suspended Particulates was found to be within the tolerance limit stipulated by Federal Environmental Protection Agency (FEPA in Nigeria.

  19. Reduction of calcium sulfate in a coal-fired circulating fluidized bed furnace

    Energy Technology Data Exchange (ETDEWEB)

    Talukdar, J.; Basu, P.; Greenblatt, J.H. [Technical University of Nova Scotia, Halifax, NS (Canada). Mechanical Engineering Dept.

    1996-07-01

    The overall utilisation of limestone for sulphur capture in a CFB combustor depends on the reactivity of the various calcium species in the bed. To study the re-emission of SO{sub 2} the reactivity of partially sulfated CaO was studied. The material used was bottom ash drained from a 165 MWe commercial CFB boiler furnace. The tests were performed in an electrically heated furnace. Reactivity rate constants were determined from the experimental results. The release of SO{sub 2} from CaSO{sub 4} increases with temperature as well as with the concentration of the reducing agents CO, char and graphite. Of the reducing agents considered, CO is most reactive, followed by char and then graphite. 12 refs., 17 figs., 5 tabs.

  20. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) to Blast Furnaces

    International Nuclear Information System (INIS)

    Zhou, Chenn

    2008-01-01

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process

  1. Process and device for cleaning furnace exhaust gas in a vitrification plant

    International Nuclear Information System (INIS)

    Kaufmann, F.

    1986-01-01

    The furnace exhaust gas produced during vitrification is cleaned of carried over dust particles in an exhaust gas cleaning stage using a washing liquid. In order to achieve a simplified process for dosing and exhaust gas cleaning, radioactive fission product solution is taken from the feed container as the washing liquid and is transported to the head of the exhaust gas cleaning stage. The fission product solution noting as washing liquid is returned to the feed container after passing through the exhaust gas cleaning stage. The furnace exhaust gas of the vitrification plant is taken through the exhaust gas cleaning stage in counterflow. The invention also concerns a device to carry out this process. (orig./HP) [de

  2. Effect Of Turbulence Modelling In Numerical Analysis Of Melting Process In An Induction Furnace

    Directory of Open Access Journals (Sweden)

    Buliński P.

    2015-09-01

    Full Text Available In this paper, the velocity field and turbulence effects that occur inside a crucible of a typical induction furnace were investigated. In the first part of this work, a free surface shape of the liquid metal was measured in a ceramic crucible. Then a numerical model of aluminium melting process was developed. It took into account coupling of electromagnetic and thermofluid fields that was performed using commercial codes. In the next step, the sensitivity analysis of turbulence modelling in the liquid domain was performed. The obtained numerical results were compared with the measurement data. The performed analysis can be treated as a preliminary approach for more complex mathematical modelling for the melting process optimisation in crucible induction furnaces of different types.

  3. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    International Nuclear Information System (INIS)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-01-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  4. Investigation of an Intumescent Coating System in Pilot and Laboratory-scale Furnaces

    DEFF Research Database (Denmark)

    Nørgaard, Kristian Petersen

    char, which thermally insulates the substrate. In addition to the coating itself, several process parameters influence the performance of the intumescent coating. Such parameters may for instance be the interaction with an underlying anticorrosive primer, the heating rate employed, or the oxygen......-fired furnace experiments. In Chapter 3, a mathematical model of an intumescent coating exposed to heating in a pilot-scale gas-fired furnace is presented. The model takes into account convective heat transfer to the char surface, conduction inside the char, and the char expansion rate. Model validation...... was done against experimental char expansion rates and temperatures of the steel substrate and at intra-char positions. The model was solved in a discretized and non-discretized version and a good qualitative description of the temperature curves was found. An important learning was that temperatures...

  5. The combined simulation of heat transfer and pyrolysis reactions in industrial cracking furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Niaei, A. [Tabriz University, Tehran (Iran). Chemical Engineering Dept.; Towfighi, J.; Sadrameli, S.M.; Karimzadeh, R. [Tarbiat Modarres University, Tehran (Iran). Chemical Engineering Dept.

    2004-10-01

    Thermal cracking of hydrocarbons for olefins production is carried out in large, gas fired furnaces containing parallel reactor coils. The simulation of these coils requires detailed kinetics, based upon radical reaction schemes and a rigorous description of heat transfer in the firebox. A complete modeling of the reactor and the firebox, using a rigorous kinetic model, for the pyrolysis of naphtha has been developed and is used here for the simulation of naphtha crackers. The coupled simulation of the reactor and the radiant box by means of the zone method, results in the understanding of the behavior of the furnace. The simulation results are in good agreement with the experimental data. The model and computational scheme can be used as a guide for plant operators and as a tool for design. (author)

  6. Simulation of Heat Transfer in Husk Furnace with Cone Geometry Based on Conical Coordinate System

    Science.gov (United States)

    Noor, Iman; Ahmad, Faozan; Irzaman; alatas, Husin

    2017-07-01

    Simulation of Heat Transfer in Husk Furnace with Cone Geometry Based on Conical Coordinates has been performed. This simulation aimed to study the heat distribution of temperature based on conduction and convection mechanism on conical coordinate system. Fluid dynamics inside the cone of husk furnace was obtained by solving the Navier - Stokes equations with laminar flow approach. The initial temperature in all parts of the cone is room temperature, except at the bottom of the cone is 700 °C. Through numerical calculation of heat conduction and convection equation by FDM method, we got that the velocity of fluid flow at the center cone is 13.69 m/s for 45 s, 11.90 m/s for 60 s, and 7.25 m/s for 120 s, with unfixed temperature condition in the cone.

  7. Proposal for the award of a contract for the supply of a vertical vacuum furnace

    CERN Document Server

    2001-01-01

    This document concerns the award of a contract for the supply of a vertical vacuum furnace. Following a market survey carried out among 32 firms in seven Member States, a call for tenders (IT-2684/EST) was sent on 19 September 2000 to seven firms in four Member States. By the closing date, CERN had received six tenders from six firms in four Member States. The Finance Committee is invited to agree to the negotiation of a contract with PVA VAKUUM-ANLAGENBAU (DE), the lowest bidder complying with the specification, for the supply of a vertical vacuum furnace for a total amount of 926 900 Swiss francs, not subject to revision. The firm has indicated the following distribution by country of the contract value covered by this adjudication proposal: DE - 59%; AT - 23%; SK - 10%; CH - 8%.

  8. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) into the Blast Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2008-10-15

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process.

  9. Studies of laser crystal growth. 1. Production of crystal growth furnaces and operating results

    International Nuclear Information System (INIS)

    Sugiyama, Akira; Sasuga, Tsuneo; Arisawa, Takashi; Takuma, Hiroshi; Anzai, Yutaka; Katsurayama, Masamichi; Yamazaki, Takafumi; Yamagishi, Kiyoshi.

    1997-10-01

    Table top short pulse Peta-watt laser system is the most promising light source to drive studying high energy field physics in advance photon research. To achieve high efficiency laser oscillation in stable condition, it is required to pull out the best performance from laser crystals as the gain medium. Therefore, we have conducted cooperative investigation with Mitsui Mining and Smelting Co., LTD. to create large ideal laser crystals by improved growth methods which solve several problems in usual growth techniques. This report describes specifications, results of operation, and improvements in two different types of growth furnaces which make homogeneous doped concentration along growth direction of Nd:YAG laser crystal and large fluoride laser crystals with a wide band gap, respectively. It also describes the first four results of crystals such as YAG, Nd:YAG, YLF, and LBO grown by these furnaces. (author)

  10. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    Energy Technology Data Exchange (ETDEWEB)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-07-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  11. Fiscal 1998 research report on development of the advanced industrial furnace (R and D on the advanced industrial furnace). Volume 3; 1998 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    This report summarizes the research results of the chapter 4 and 5 (experimental database) from the research report on development of the advanced industrial furnace. The chapter 4 summarizes functions of the temperature performance evaluation simulator of the advanced continuous heating furnace for the database system, and various research results obtained by the simulator. This chapter also summarizes the research result on the applicability of high-temperature air combustion to other industries, the patent research result on heat storage combustion technology, the basic technology research result, and the reaction analysis result by FLUENT. The chapter 5 summarizes the combustion experiment data collection by developing self-completion high-temperature high-radiation heating technology. As for R and D on technology optimizing the profile of heating furnaces, the following data are summarized: measurement data of heat transfer in furnaces and heat flux data at right overhead furnace temperature under cold air and preheated air combustion in conventional furnaces, and heat storage combustion. (NEDO)

  12. Compare pilot-scale and industry-scale models of pulverized coal combustion in an ironmaking blast furnace

    Science.gov (United States)

    Shen, Yansong; Yu, Aibing; Zulli, Paul

    2013-07-01

    In order to understand the complex phenomena of pulverized coal injection (PCI) process in blast furnace (BF), mathematical models have been developed at different scales: pilot-scale model of coal combustion and industry-scale model (in-furnace model) of coal/coke combustion in a real BF respectively. This paper compares these PCI models in aspects of model developments and model capability. The model development is discussed in terms of model formulation, their new features and geometry/regions considered. The model capability is then discussed in terms of main findings followed by the model evaluation on their advantages and limitations. It is indicated that these PCI models are all able to describe PCI operation qualitatively. The in-furnace model is more reliable for simulating in-furnace phenomena of PCI operation qualitatively and quantitatively. These models are useful for understanding the flow-thermo-chemical behaviors and then optimizing the PCI operation in practice.

  13. Intelligent Integration between Human Simulated Intelligence and Expert Control Technology for the Combustion Process of Gas Heating Furnace

    Directory of Open Access Journals (Sweden)

    Yucheng Liu

    2014-01-01

    Full Text Available Due to being poor in control quality of the combustion process of gas heating furnace, this paper explored a sort of strong robust control algorithm in order to improve the control quality of the combustion process of gas heating furnace. The paper analyzed the control puzzle in the complex combustion process of gas heating furnace, summarized the cybernetics characteristic of the complex combustion process, researched into control strategy of the uncertainty complex control process, discussed the control model of the complex process, presented a sort of intelligent integration between human-simulated intelligence and expert control technology, and constructed the control algorithm for the combustion process controlling of gas heating furnace. The simulation results showed that the control algorithm proposed in the paper is not only better in dynamic and steady quality of the combustion process, but also obvious in energy saving effect, feasible, and effective in control strategy.

  14. Method 200.12 - Determination of Trace Elements in Marine Waters by StabilizedTemperature Graphite Furnace Atomic Absorption

    Science.gov (United States)

    This method provides procedures for the determination of total recoverable elements by graphite furnace atomic absorption (GFAA) in marine waters, including estuarine, ocean and brines with salinities of up to 35 ppt.

  15. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    OpenAIRE

    Sánchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. D...

  16. Constructal design of a blast furnace iron-making process based on multi-objective optimization

    International Nuclear Information System (INIS)

    Liu, Xiong; Chen, Lingen; Feng, Huijun; Qin, Xiaoyong; Sun, Fengrui

    2016-01-01

    For the fixed total raw material cost and based on constructal theory and finite time thermodynamics, a BFIM (blast furnace iron-making) process is optimized by taking a complex function as optimization objective. The complex function is integrated with HM (hot metal) yield and useful energy of the BF (blast furnace). The optimal cost distribution of raw materials (namely “generalized optimal construct”) is obtained. The effects of some parameters, such as oxygen enrichment, blast temperature and pulverized coal dosage, on the optimization results are analyzed. The results show that the HM yield, useful energy and complex function are, respectively, increased by 3.13%, 2.66% and 2.90% after generalized constructal optimization. The utilization efficiencies of the BFG (blast furnace gas) and slag are 41.3% and 57.1%, respectively, which means that the utilization potentials of the BFG and slag can be further exploited. Increasing pulverized coal dosage and decreasing the agglomerate ratio can increase the complex function. The performance the BFIM process can be improved by adjusting the oxygen enrichment, blast temperature, blast dosage, pressure ratio of the Brayton cycle's air compressor and relative pressure drop of the air compressor inlet to their optimal values, respectively, which are new findings of this paper. - Highlights: • Constructal optimization of a blast furnace iron-making process is performed. • Finite time thermodynamic model of open Brayton cycle is adopted. • Weighting function is taken as optimization objective. • Optimal cost distribution of the raw materials is obtained.

  17. Temperature estimation of liquid steel in electric arc furnaces; Schaetzung der Stahlbadtemperatur im Lichtbogenofen

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Matthias; Krueger, Klaus [Helmut-Schmidt-Univ./Univ. der Bundeswehr, Hamburg (Germany); Juechter, Ansgar; Braun, Uwe [ArcelorMittal Hamburg GmbH, Hamburg (Germany)

    2011-12-15

    One criterion for an energy-optimized operation of electric arc furnaces is to reach the required tapping temperature precisely. The related, partially manual measurement of the melt temperature is carried out with disposable thermocouples. This process is time-consuming and expensive. Therefore development target is to predict the temperature of the liquid steel by using theoretical models. This paper will present different methods for estimating the melt temperature. (orig.)

  18. Economics of Condensing Gas Furnaces and Water Heaters Potential in Residential Single Family Homes

    OpenAIRE

    Lekov, Alex

    2010-01-01

    Residential space and water heating accounts for over 90percent of total residential primary gas consumption in the United States. Condensing space and water heating equipment are 10-30percent more energy-efficient than conventional space and water heating. Currently, condensing gas furnaces represent 40 percent of shipments and are common in the Northern U.S. market. Meanwhile, manufacturers are planning to develop condensing gas storage water heaters to qualify for Energy Star? certificati...

  19. Economics of residential gas furnaces and water heaters in United States new construction market

    OpenAIRE

    Lekov, Alex B.

    2009-01-01

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment....

  20. Application of a glass furnace system to low-level radioactive and mixed waste disposal

    International Nuclear Information System (INIS)

    Klingler, L.M.; Armstrong, K.M.

    1986-01-01

    In 1981 Mound began a study to determine the feasibility of using an electrically heated glass furnace for the treatment of low-level radioactive wastes generated at commercial nuclear power facilities. Experiments were designed to determine: (1) whether the technology offered solutions to industry waste disposal problems, and if so, (2) whether it could meet what were thought to be critical requirements for radioactive thermal waste processing. These requirements include: high quality combustion of organic constituents, capture and immobilization of radioactivity, integrity of final waste form, and cost effectiveness. To address these questions a variety of wastes typical of the types generated by nuclear power facilities, including not only standard trash but also wastes of high aqueous and/or inorganic content, were spiked with predominant waste radioisotopes predominant in plant wastes and processed in the glass furnace. The results of this study indicate that the unit is capable of fully meeting the addressed needs of the nuclear industry for power plant waste processing. The quality of combustion observed during the initial studies on the glass furnace was such that a more demanding application was suggested - that of hazardous waste processing. To fully evaluate the furnace's capabilities in this area a study was initiated in December, 1984 which simulated a ''trial burn'' of the type required for an EPA Part B permit for thermal processing of RCRA hazardous wastes. Solvents and sludges, some of which contained high percentages of water, were spiked with a ''cocktail'' of organics determined to be ''difficult to incinerate'' by the EPA. A complete sampling program following EPA protocol demonstrated destruction and removal efficiencies exceeding RCRA standards

  1. Power quality analysis of DC arc furnace operation using the Bowman model for electric arc

    Science.gov (United States)

    Gherman, P. L.

    2018-01-01

    This work is about a relatively new domain. The DC electric arc is superior to the AC electric arc and it’s not used in Romania. This is why we analyzed the work functions of these furnaces by simulation and model checking of the simulation results.The conclusions are favorable, to be carried is to develop a real-time control system of steel elaboration process.

  2. A novel estimation of electrical and cooling losses in electric arc furnaces

    International Nuclear Information System (INIS)

    Trejo, Eder; Martell, Fernando; Micheloud, Osvaldo; Teng, Lidong; Llamas, Armando; Montesinos-Castellanos, Alejandro

    2012-01-01

    A method to calculate electrical losses and a heat transfer model of a conventional Electric Arc Furnace (EAF) are presented. The application of a novel power theory for the EAF was used to compute electrical losses and it was compared with conventional power calculations. The electrical losses and electrical variables were used as input parameters to the proposed heat transfer model. Chemical energy sources were included as energy inputs to estimate the overall heat transferred including the heat losses in the cooling system. In the heat transfer model the furnace was divided in 11 inner surfaces and the radiation view factors between them were estimated by a commercial finite element software. Variations of the view factors for different arc coverage were evaluated. Different scenarios for cooling panels losses, with respect to arc coverage and thickness of slag layers adhered to cooling system panels, were analyzed. The approach presented in this work allows calculation of energy balances in electrical arc furnaces with low computational resources. Finally, the contribution of this research work is to define a framework for further research oriented to improve both the electrical and thermal energy efficiencies to increase productivity and reduce energy consumption in steel plants. -- Highlights: ► Radiation view factors for the electric arc furnace are estimated. ► Potential reduction in cooling losses is estimated to be 60 kWh/ton. ► Electrical losses are calculated based in the randomness power theory. ► The new approach yields an increase of 10% in the electrical losses. ► An analytic model is used to estimate the radiation mechanism.

  3. Application of thermospray flame furnace atomic absorption spectrometry for investigation of silver nanoparticles.

    Science.gov (United States)

    Sirirat, Natnicha; Tetbuntad, Kornrawee; Siripinyanond, Atitaya

    2017-03-01

    Thermospray flame furnace atomic absorption spectrometry (TS-FF-AAS) was applied to investigate the time-dependent absorption peak profile of various forms of silver. The thermospray flame furnace was set up with a 10-cm-long nickel tube with six holes, each 2.0 mm in diameter, to allow the flame to enter, and this nickel tube acted as a furnace. A sample of 300 μL was introduced into this furnace by use of water as a carrier at a flow rate of 0.5 mL min -1 through the ceramic capillary (0.5-mm inner diameter and 2.0-mm outer diameter), which was inserted into the front hole of the nickel tube. The system was applied to examine atomization behaviors of silver nanoparticles (AgNPs) with particle sizes ranging from 10 to 100 nm. The atomization rate of AgNPs was faster than that of the dissolved silver ion. With increased amount of silver, the decay time observed from the time-dependent absorption peak profile was shortened in the case of dissolved silver ion, but it was increased in the case of AgNPs. With the particle size ranging from 10 to 100 nm, the detection sensitivity was indirectly proportional to the particle size, suggesting that TS-FF-AAS may offer insights into the particle size of AgNPs provided that the concentration of the silver is known. To obtain quantitative information on AgNPs, acid dissolution of the particles was performed before TS-FF-AAS analysis, and recoveries of 80-110% were obtained.

  4. Potential modification of hydration of alkali activated mixtures from granulated blast furnace slag and fly ash

    Czech Academy of Sciences Publication Activity Database

    Tomková, V.; Ovčačík, F.; Vlček, J.; Ovčačíková, H.; Topinková, M.; Vavro, M.; Martinec, Petr

    2012-01-01

    Roč. 56, č. 2 (2012), s. 168-176 ISSN 0862-5468 R&D Projects: GA ČR GA106/09/0588 Institutional support: RVO:68145535 Keywords : alkali-activated materials * blast furnace slag * mechanical activation * fly ash Subject RIV: DD - Geochemistry Impact factor: 0.418, year: 2012 http://www.ceramics-silikaty.cz/2012/pdf/2012_02_168.pdf

  5. Thermal analysis evaluation of the reactivity of coal mixtures for injection in the blast furnace

    Directory of Open Access Journals (Sweden)

    Maria de Lourdes Ilha Gomes

    2006-03-01

    Full Text Available Pulverized Coal Injection (PCI is an important standard technology replacing coke partially by pulverized coal into the blast furnace that allows a significant reduction of hot metal costs and environmental impact, contributing to a decrease of coke requirements for ironmaking. Coals typically used in this process in Brazil are, at current time, exclusively imported from many countries, although economic important coal-measures occur in the southern part of the country. The Brazilian coals have a low rank, higher contents of inert components, proportioning nocoking properties and an expected high reactivity. Due to these caractheristics, these coals could be used for injection in the blast furnaces in order to decrease the dependency on high cost imported coals. The efficiency in the combustion and the coal reactivity are considered important parameters in the blast furnace, since a larger amount of char (unburned coal causes severe problems to the furnace operation. The aim of the present work is to compare the reactivity of a south Brazilian coal, obtained from Faxinal mine, with two imported coals and the blends of the Brazilian coal with the imported ones. The reactivity of these coals and their blends were evaluated in a thermogravimetric analyzer. In the experiments, various mass ratios of Faxinal coal and the imported coals were used to compose the blends. The gasification reaction with pure CO2 was conducted under isothermal conditions at 1050 °C and atmospheric pressure. The experimental results show the greater reactivity of the Faxinal coal. The additive behavior was confirmed. The blends with a composition of up to 50% Faxinal coal have parameters according to the usual limits used for PCI.

  6. A Real-Time Embedded Control System for Electro-Fused Magnesia Furnace

    Directory of Open Access Journals (Sweden)

    Fang Zheng

    2013-01-01

    Full Text Available Since smelting process of electro-fused magnesia furnace is a complicated process which has characteristics like complex operation conditions, strong nonlinearities, and strong couplings, traditional linear controller cannot control it very well. Advanced intelligent control strategy is a good solution to this kind of industrial process. However, advanced intelligent control strategy always involves huge programming task and hard debugging and maintaining problems. In this paper, a real-time embedded control system is proposed for the process control of electro-fused magnesia furnace based on intelligent control strategy and model-based design technology. As for hardware, an embedded controller based on an industrial Single Board Computer (SBC is developed to meet industrial field environment demands. As for software, a Linux based on Real-Time Application Interface (RTAI is used as the real-time kernel of the controller to improve its real-time performance. The embedded software platform is also modified to support generating embedded code automatically from Simulink/Stateflow models. Based on the proposed embedded control system, the intelligent embedded control software of electro-fused magnesium furnace can be directly generated from Simulink/Stateflow models. To validate the effectiveness of the proposed embedded control system, hardware-in-the-loop (HIL and industrial field experiments are both implemented. Experiments results show that the embedded control system works very well in both laboratory and industry environments.

  7. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities

    Energy Technology Data Exchange (ETDEWEB)

    Pashupati Dhakal, Gianluigi Ciovati, Wayne Rigby, John Wallace, Ganapati Rao Myneni

    2012-06-01

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low ({approx}120 deg C) and high ({approx}800 deg C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 deg C with a maximum pressure of {approx}1 x 10{sup -5} Torr and the maximum achievable temperature is estimated to be higher than 2000 deg C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 deg C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of {approx}2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  8. An intervention for noise control of blast furnace in steel industry.

    Science.gov (United States)

    Golmohammadi, Rostam; Giahi, Omid; Aliabadi, Mohsen; Darvishi, Ebrahim

    2014-01-01

    Noise pollution is currently a major health risk factor for workers in industries. The aim of this study was to investigate noise pollution and implement a control intervention plan for blast furnace in a steel industry. The measurement of sound pressure level (SPL) along with frequency analysis was done with the sound-level-meter Cell-450. Personal noise exposure was performed using dosimeter TES-1345 calibrated with CEL-282. Before planning noise controls, acoustic insulation properties of the furnace control unit and workers' rest room were assessed. Control room and workers' rest room were redesigned in order to improve acoustical condition. The SPL before intervention around the Blast Furnace was 90.3 dB (L) and its dominant frequency was 4000 Hz. Besides, noise transmission loss of the control and rest rooms were 10.3 dB and 4.2 dB, respectively. After intervention, noise reduction rates in the control and rest rooms were 27.4 dB and 27.7 dB, respectively. The workers' noise dose before and after the intervention was 240% and less than 100%, respectively. Improvement the workroom acoustic conditions through noise insulation can be considered effective method for preventing workers exposure to harmful noise.

  9. DC graphite arc furnace, a simple system to reduce mixed waste volume

    Energy Technology Data Exchange (ETDEWEB)

    Wittle, J.K.; Hamilton, R.A.; Trescot, J. [and others

    1995-12-31

    The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

  10. High-Precision Temperature Control of a Crystal Growth Furnace at 1,500 C

    Science.gov (United States)

    Stenzel, Ch.; Hess, A.; Croell, A.; Breuer, D.; Sauermann, H.

    2012-01-01

    For crystal growth of semiconductor materials a short-term temperature stability of 0.1 C at 1500 C is one of the essential parameters to be addressed for achieving high-quality crystals. Hence, for temperature monitoring and control with high precision in a floating zone furnace two sets of thermo-sensors, type B thermocouples and optical fibre thermometers, have been implemented and successfully operated in the furnace for more than 2000 h. The optical fibre thermometers consist of an optical system made of sapphire (two fibres plus a prism in between for deflection) and transmit the infra-red radiation of the heater to the outside of the hot core of the furnace for pyrometric temperature measurement. A dedicated control algorithm has been set up which controlled the power settings to the individual heaters. Both sensor types showed no degradation after this period and yielded a short-term stability at 1200 C of 0.05 C (optical fibre thermometers), respectively 0.08 C (thermocouples).

  11. High-Purity Composite Briquette for Direct UMG-Si Production in Arc Furnaces

    Science.gov (United States)

    Perruchoud, Raymond; Fischer, Jean-Claude

    2013-12-01

    In metallurgical grade Si (MG-Si), the coal (B) and charcoal (P) contents are on average above 30 ppm as the carbon reduction materials used in the arc furnace are either rich in B or in P. A decrease of both impurities by a factor of 3 using purer raw materials would allow for the direct production of the upgraded metallurgical grade (UMG).This would significantly improve the efficiency of the resulting photovoltaic (PV) cells made with the refined solar grade silicon (SoG-Si) or massively decrease the costs of Si purification by shortening the number of steps needed for reaching B and P contents below 1 ppm requested for the SoG-Si used for the PV cells. A composite C/SiO2 briquette fulfilling the purity targets for the direct production of UMG-Si in the arc furnace was developed. The composite contains several carbon materials with different levels of reactivities and quartz sand. The raw materials aspects, the paste and briquette preparation, as well as the final carbonization step are discussed. The finished briquettes are free of volatiles and are mechanically and thermally very stable, thus, ensuring stable arc furnace charges with minimum losses of dust and SiO gas. Semi-industrial trials including the downstream purification steps for the production of SoG-Si by a metallurgical low-cost route are contemplated.

  12. Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

    Energy Technology Data Exchange (ETDEWEB)

    Paul A Demkowicz; Paul Demkowicz; David V Laug

    2010-10-01

    Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

  13. DC Electric Arc Furnace Application for Production of Nickel-Boron Master Alloys

    Science.gov (United States)

    Alkan, Murat; Tasyürek, Kerem Can; Bugdayci, Mehmet; Turan, Ahmet; Yücel, Onuralp

    2017-09-01

    In this study, nickel-boron (Ni-B) alloys were produced via a carbothermic reduction starting from boric acid (H3BO3) with high-purity nickel oxide (NiO), charcoal, and wood chips in a direct current arc furnace. In electric arc furnace experiments, different starting mixtures were used, and their effects on the chemical compositions of the final Ni-B alloys were investigated. After the reduction and melting stages, Ni-B alloys were obtained by tapping from the bottom of the furnace. The samples from the designated areas were also taken and analyzed. The chemical composition of the final alloys and selected samples were measured with wet chemical analysis. The Ni-B alloys had a composition of up to 14.82 mass% B. The phase contents of the final alloys and selected samples were measured using x-ray diffraction (XRD). The XRD data helped predict possible reactions and reaction mechanisms. The material and energy balance calculations were made via the XRD Rietveld and chemical compositions. Nickel boride phases started to form 600 mm below the surface. The targeted NiB phase was detected at the tapping zone of the crucible (850-900 mm depth). The energy consumption was 1.84-4.29 kWh/kg, and the electrode consumption was 10-12 g/kg of raw material charged.

  14. Evaluation of quartz melt rate furnace with the nitric-glycolic flowsheet

    Energy Technology Data Exchange (ETDEWEB)

    Williams, M. S. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Miller, D. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-08-03

    The Savannah River National Laboratory (SRNL) was tasked to support validation of the Defense Waste Processing Facility (DWPF) melter offgas flammability model for the Nitric-Glycolic (NG) flowsheet. The work is supplemental to the Cold Cap Evaluation Furnace (CEF) testing conducted in 20141 and the Slurry-fed Melt Rate Furnace (SMRF) testing conducted in 20162 that supported Deliverable 4 of the DWPF & Saltstone Facility Engineering Technical Task Request (TTR).3 The Quartz Melt Rate Furnace (QMRF) was evaluated as a bench-scale scoping tool to potentially be used in lieu of or simply prior to the use of the larger-scale SMRF or CEF. The QMRF platform has been used previously to evaluate melt rate behavior and offgas compositions of DWPF glasses prepared from the Nitric-Formic (NF) flowsheet but not for the NG flowsheet and not with continuous feeding.4 The overall objective of the 2016-2017 testing was to evaluate the efficacy of the QMRF as a lab-scale platform for steady state, continuously fed melter testing with the NG flowsheet as an alternative to more expensive and complex testing with the SMRF or CEF platforms.

  15. Determination of total tin in silicate rocks by graphite furnace atomic absorption spectrometry

    Science.gov (United States)

    Elsheimer, H.N.; Fries, T.L.

    1990-01-01

    A method is described for the determination of total tin in silicate rocks utilizing a graphite furnace atomic absorption spectrometer with a stabilized-temperature platform furnace and Zeeman-effect background correction. The sample is decomposed by lithium metaborate fusion (3 + 1) in graphite crucibles with the melt being dissolved in 7.5% hydrochloric acid. Tin extractions (4 + 1 or 8 + 1) are executed on portions of the acid solutions using a 4% solution of tricotylphosphine oxide in methyl isobutyl ketone (MIBK). Ascorbic acid is added as a reducing agent prior to extraction. A solution of diammonium hydrogenphosphate and magnesium nitrate is used as a matrix modifier in the graphite furnace determination. The limit of detection is > 10 pg, equivalent to > 1 ??g l-1 of tin in the MIBK solution or 0.2-0.3 ??g g-61 in the rock. The concentration range is linear between 2.5 and 500 ??g l-1 tin in solution. The precision, measured as relative standard deviation, is < 20% at the 2.5 ??g l-1 level and < 7% at the 10-30 ??g l-1 level of tin. Excellent agreement with recommended literature values was found when the method was applied to the international silicate rock standards BCR-1, PCC-1, GSP-1, AGV-1, STM-1, JGb-1 and Mica-Fe. Application was made to the determination of tin in geological core samples with total tin concentrations of the order of 1 ??g g-1 or less.

  16. Determination of cadmium in coal by metal furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Fudagawa, Noriko; Kawase, Akira

    1985-01-01

    Conditions for determination of cadmium in coal were investigated by atomic absorption spectrometry using a boat-shape tungsten furnace. For concentrating and separating cadmium from the coexisting components cadmium dithizonate-m-xylene solution and the 0.05 mol/l perchloric acid solution were examined. Ashing and atomizing temperatures, sheath gas composition, distribution of the cadmium atoms in the furnace were examined. Similar characteristics were obtained for the determination of cadmium in perchloric acid solution and the chelate m-xylene solution, except that a reduction of the peak time and FWHM (full width at half maximum) was observed for the latter solution. When the atomization temperature is near 2300 deg C, the change in the magnitude of absorbance is small in terms of the temperature. The influence of hydrogen contained in the sheath gas was complicated: Change in the thermal conductivity with increasing hydrogen content, resulted decrease of the atomization temperature but the integrated absorbance did not change so much. The concentration of cadmium atoms decreased linearily in the vertical direction of the furnace, while absorbance in the horizontal direction was almost constant. Cadmium in coal was determined by the methods (1) solvent extraction, (2) back-extraction with perchloric acid, (3) on-boat standard addition method. (author)

  17. RADIATION HEAT TRANSFER ENVIRONMENT IN FIRE AND FURNACE TESTS OF RADIOACTIVE MATERIALS PACKAGES

    International Nuclear Information System (INIS)

    Smith, A.

    2008-01-01

    The Hypothetical Accident Conditions (HAC) sequential test of radioactive materials packages includes a thermal test to confirm the ability of the package to withstand a transportation fire event. The test specified by the regulations (10 CFR 71) consists of a 30 minute, all engulfing, hydrocarbon fuel fire, with an average flame temperature of at least 800 C. The requirements specify an average emissivity for the fire of at least 0.9, which implies an essentially black radiation environment. Alternate test which provide equivalent total heat input at the 800 C time averaged environmental temperature may also be employed. When alternate tests methods are employed, such as furnace or gaseous fuel fires, the equivalence of the radiation environment may require justification. The effects of furnace and open confinement fire environments are compared with the regulatory fire environment, including the effects of gases resulting from decomposition of package overpack materials. The results indicate that furnace tests can produce the required radiation heat transfer environment, i.e., equivalent to the postulated pool fire. An open enclosure, with transparent (low emissivity) fire does not produce an equivalent radiation environment

  18. Static Holdup of Liquid Slag in Simulated Packed Coke Bed Under Oxygen Blast Furnace Ironmaking Conditions

    Science.gov (United States)

    Wang, Guang; Liu, Yingli; Zhou, Zhenfeng; Wang, Jingsong; Xue, Qingguo

    2018-01-01

    The liquid-phase flow behavior of slag in the lower zone of a blast furnace affects the furnace permeability, performance, and productivity. The effects of pulverized coal injection (PCI) on the behavior of simulated primary slag flow were investigated by quantifying the effect of key variables including Al/Si ratio [Al2O3 (wt.%) to SiO2 (wt.%)] and the amount of unburnt pulverized coal (UPC) at 1500°C. Viscosity analysis demonstrated that the slag fluidity decreased as the Al/Si ratio was increased (from 0.35 to 0.50), resulting in gradual increase of the static holdup. Increasing the amount of UPC resulted in a significant increase of the static holdup. Flooding analysis was applied to determine the maximum static holdup, which was found to be 11.5%. It was inferred that the burnout rates of pulverized coal should exceed 78.6% and 83.9% in traditional and oxygen blast furnaces, respectively.

  19. Design and properties of plaster mortars manufactured with ladle furnace slag

    International Nuclear Information System (INIS)

    Rodríguez, A.; Gutiérrez-González, S.; Horgnies, M.; Calderón, V.

    2013-01-01

    Highlights: • This study analyses plaster with ladle furnace slag as a mineral aggregate. • Tests are completed by characterizing the influences of two admixtures. • Microstructure, physical and mechanical results confirm the feasibility of these materials. • These new materials are potentially useful as plaster mortars for use in masonry. - Abstract: This study deals with the properties of a series of plasters containing different proportions of ladle furnace slag used as mineral aggregate. The tests characterise the influences of two admixtures: a superfluidifier to reduce the water absorption (SikaMix®) of mortar plaster and an adhesive emulsion to improve the surface adherence (SikaLatex®). The physical and mechanical results confirm the feasibility of employing ladle furnace slag as a mineral aggregate, which induces an increase in density, in vapour permeability and in porosity. The results highlight also a decrease of adherence, durability and mechanical strength, proportionally to the amount of plaster substituted by slag. Scanning electron microscopy imaging and elemental mapping show good interaction between the various constituents. The thermal degradation of the mixtures reflects an improvement in strength resistance in relation to temperature, as further slag is incorporated. The economical study suggests that these recycled materials are cost-effectively viable and may be applied as plaster mortars for use in masonry

  20. Furnaces. The manufacturer turns to the engineering office; Les fours. Le constructeur devient bureau d`ingenierie

    Energy Technology Data Exchange (ETDEWEB)

    Nivoche, C. [Selas SA, 92 - Gennevilliers (France)

    1997-12-31

    This paper describes the actions carried out by the Selas company involved in the manufacturing of industrial furnaces in order to respect the environmental regulations of the French 2910 by-law: particularity of industrial furnaces, activities of the Selas company (surface cleaning process for iron and stainless steel sheets, quenching of glass panes), reduction of dust, SO{sub x}, NO{sub x} and organic compound emissions from combustion systems and burners. (J.S.)

  1. High temperature coke characteristics in the blast furnace:evaluation of coke properties in the raceway area

    OpenAIRE

    Lundgren, Maria; Sundqvist Ökvist, Lena; Hyllander, Gunilla; Jansson, Björn; Björkman, Bo

    2012-01-01

    Core-drilling into the coke bed of raceway and hearth has been performed in the LKAB Experimental Blast Furnace (EBF®) during short stoppages aiming to characterize raceway conditions corresponding to different operational conditions. All coke operation, injection of pulverized coal and injection of a mixture of coal and blast furnace flue dust (BFD) were evaluated and compared. The samples have been studied regarding particle size and distribution, coke have been evaluated with chemical comp...

  2. A theoretical study using the multiphase numerical simulation technique for effective use of H2 as blast furnaces fuel

    OpenAIRE

    Jose Adilson de Castro; Cyro Takano; Jun-ichiro Yagi

    2017-01-01

    We present a numerical simulation procedure for analyzing hydrogen, oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blast furnace, considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However, the mixed gas and coal injection is a complex techn...

  3. Off-gas dust in an experimental blast furnace:Part 1: Characterization of flue dust, sludge and shaft fines

    OpenAIRE

    Leimalm, Ulrika; Lundgren, Maria; Sundqvist Ökvist, Lena; Björkman, Bo

    2010-01-01

    In blast furnace (BF) ironmaking, efforts are made to decrease coke consumption, which can be done by increasing the pulverized coal injection rate (PCR). This will cause changes in in-furnace reduction conditions, burden distribution, demands on raw material strength, etc. In order to maintain stable operation, but also to obtain low amounts of material losses through the off-gas, it is important to understand fines generation and behaviour in the BF. Off-gas dust and shaft fines generated i...

  4. Study of carbon and silicon loss through oxidation in cast iron base metal using rotary furnace for melting

    Directory of Open Access Journals (Sweden)

    Sylvester Olanrewaju OMOLE

    2015-05-01

    Full Text Available The projection of loss of carbon and silicon through oxidation is uncertain phenomenon depending on the furnace used for melting, which affect the carbon equivalent value (CEV of cast iron produced. CEV enhances the fluidity of molten metal as well as having great effects on the mechanical properties of cast products. Study on the way elemental loss takes place during melting with rotary furnace will give idea of approach to minimize the loss. Therefore, the aim of this work is to study the magnitude of the elemental loss with rotary furnace and means to minimize the loss. 60kg of grey cast iron scrap was charged into rotary furnace of 100kg capacity after preheating the furnace for 40 minutes. Graphite and ferrosilicon was added to the charge in order to obtain a theoretical composition of not less than 4.0% carbon and 2.0% silicon. Charges in the furnace were heated to obtain molten metal which was tapped at 1400°C. Tapping was done for casting at three different times. The castings solidified in sand mould and allowed to cool to room temperature in the mould. Castings were denoted as sample 1, 2 and 3. Final compositions of each casting were analyzed with optical light emission spectrometer. Sample 1 has 2.95% carbon and 1.82% silicon. Sample 2 has 2.88% carbon and 1.70% silicon and sample 3 has 2.75% carbon and 1.63% silicon.

  5. Diagnostics and Control of Natural Gas-Fired furnaces via Flame Image Analysis using Machine Vision & Artificial Intelligence Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Shahla Keyvan

    2005-12-01

    A new approach for the detection of real-time properties of flames is used in this project to develop improved diagnostics and controls for natural gas fired furnaces. The system utilizes video images along with advanced image analysis and artificial intelligence techniques to provide virtual sensors in a stand-alone expert shell environment. One of the sensors is a flame sensor encompassing a flame detector and a flame analyzer to provide combustion status. The flame detector can identify any burner that has not fired in a multi-burner furnace. Another sensor is a 3-D temperature profiler. One important aspect of combustion control is product quality. The 3-D temperature profiler of this on-line system is intended to provide a tool for a better temperature control in a furnace to improve product quality. In summary, this on-line diagnostic and control system offers great potential for improving furnace thermal efficiency, lowering NOx and carbon monoxide emissions, and improving product quality. The system is applicable in natural gas-fired furnaces in the glass industry and reheating furnaces used in steel and forging industries.

  6. Optimal Design of TCR/FC in Electric Arc Furnaces for Power Quality Improvement in Power Systems

    Directory of Open Access Journals (Sweden)

    Mahdi TORABIAN ESFAHANI

    2009-12-01

    Full Text Available Electric Arc Furnaces (EAFs are unbalanced, nonlinear and time varying loads, which can cause many problems in the power system quality. As the use of arc furnace loads increases in industry, the importance of the power quality problems also increase. So in order to optimize the usages of electric power in EAFs, it is necessary to minimize the effects of arc furnace loads on power quality in power systems as much as possible. Therefore, in this paper, design and simulation of an electric plant supplying an arc furnace is considered. For this purpose, a three phase arc furnace model, which can simulate all the mentioned power quality indices, is developed based on Hyperbolic -Exponential model (V-I model. Then by considering the high changes of reactive power and voltage flicker of nonlinear furnace load, a thyristor controlled reactor compensation with fixed capacitor (TCR/FC are designed and simulated. In this procedure, the reactive power is measured so that maximum speed and accuracy are achieved. Finally, simulation results verify the accuracy of the load modelling and show the effectiveness of the proposed TCR/FC model for reactive compensating of the EAF.

  7. OPTIMIZED FUEL INJECTOR DESIGN FOR MAXIMUM IN-FURNACE NOx REDUCTION AND MINIMUM UNBURNED CARBON

    Energy Technology Data Exchange (ETDEWEB)

    SAROFIM, A F; LISAUSKAS, R; RILEY, D; EDDINGS, E G; BROUWER, J; KLEWICKI, J P; DAVIS, K A; BOCKELIE, M J; HEAP, M P; PERSHING, D

    1998-01-01

    Reaction Engineering International (REI) has established a project team of experts to develop a technology for combustion systems which will minimize NO x emissions and minimize carbon in the fly ash. This much need technology will allow users to meet environmental compliance and produce a saleable by-product. This study is concerned with the NO x control technology of choice for pulverized coal fired boilers,"in-furnace NOx control," which includes: staged low-NOx burners, reburning, selective non-catalytic reduction (SNCR) and hybrid approaches (e.g., reburning with SNCR). The program has two primary objectives: 1) To improve the performance of "in-furnace" NOx control, processes. 2) To devise new, or improve existing, approaches for maximum "in-furnace" NOx control and minimum unburned carbon. The program involves: 1) fundamental studies at laboratory- and bench-scale to define NO reduction mechanisms in flames and reburning jets; 2) laboratory experiments and computer modeling to improve our two-phase mixing predictive capability; 3) evaluation of commercial low-NOx burner fuel injectors to develop improved designs, and 4) demonstration of coal injectors for reburning and low-NOx burners at commercial scale. The specific objectives of the two-phase program are to: 1 Conduct research to better understand the interaction of heterogeneous chemistry and two phase mixing on NO reduction processes in pulverized coal combustion. 2 Improve our ability to predict combusting coal jets by verifying two phase mixing models under conditions that simulate the near field of low-NOx burners. 3 Determine the limits on NO control by in-furnace NOx control technologies as a function of furnace design and coal type. 5 Develop and demonstrate improved coal injector designs for commercial low-NOx burners and coal reburning systems. 6 Modify the char burnout model in REI's coal

  8. Physical and mathematical modelling of gas-fired glass melting furnaces with regard to NO-formation

    International Nuclear Information System (INIS)

    May, F.; Stuchlik, O.; Kremer, H.

    1999-01-01

    The increasing demand in quality, efficiency, energy conservation and the environmental issues drive the operators of high temperature processes to optimize their furnaces. Especially the glass manufacturing industry with their high working temperatures from about 1850 K to more than 1950 K and high air preheating temperatures of above 1480 K will produce high NOx-concentrations in the flue gas if no primary measures are taken. Considering the three different paths for NO-formation it is obvious that increased thermal NO is responsible for higher emissions. The German environmental regulations on air ''TA Luft'' requires a maximum value of 500 mg/mN3 in the flue gas for most of the combustion processes but for glass melting furnaces a temporary regulation of 1200 mg/mN3 and further on to 800 mg/mN3 is valid. Due to economical reasons the level of secondary measures is to be minimized thus the main objective of research is to reduce the NOx-emissions via primary measures. The design of the furnace is very important due to its strong influence on the distribution of velocity and species. That consequently affects the temperature field and the heat transfer to the load and further on the emissions. For the understanding of the processes within these furnaces numerical simulations, which are successfully validated with experiments, can give valuable indications to optimize furnace design for the reduction of NOx-emissions. The glass melting furnace modelled here is a regenerative horseshoe furnace fired with natural gas. Combustion air is preheated within the regenerator onto a level of temperature of 1650 K. (author)

  9. DENSE PHASE REBURN COMBUSTION SYSTEM (DPRCS) DEMONSTRATION ON A 154 MWE TANGENTIAL FURNACE: ADDITIONAL AREA OF INTEREST-TO DEVELOP AND DEMONSTRATE AN IN-FURNACE MULTI-POLLUTANT REDUCTION TECHNOLOGY TO REDUCE NOx, SO2 & Hg

    Energy Technology Data Exchange (ETDEWEB)

    Allen C. Wiley; Steven Castagnero; Geoff Green; Kevin Davis; David White

    2004-03-01

    Semi-dense phase pneumatic delivery and injection of calcium and sodium sorbents, and microfine powdered coal, at various sidewall elevations of an online operating coal-fired power plant, was investigated for the express purpose of developing an in-furnace, economic multi-pollutant reduction methodology for NO{sub x}, SO{sub 2} & Hg. The 154 MWe tangentially-fired furnace that was selected for a full-scale demonstration, was recently retrofitted for NO{sub x} reduction with a high velocity rotating-opposed over-fire air system. The ROFA system, a Mobotec USA technology, has a proven track record of breaking up laminar flow along furnace walls, thereby enhancing the mix of all constituents of combustion. The knowledge gained from injecting sorbents and micronized coal into well mixed combustion gases with significant improvement in particulate retention time, should serve well the goals of an in-furnace multi-pollutant reduction technology; that of reducing back-end cleanup costs on a wide variety of pollutants, on a cost per ton basis, by first accomplishing significant in-furnace reductions of all pollutants.

  10. Description of a Furnace for the Creation of Anisotropic Porous Metals

    Energy Technology Data Exchange (ETDEWEB)

    Gutsch, Thomas; Miszkiel, Mark; Schmale, David T.

    1999-05-01

    A furnace has been built for the purpose of producing anisotropic porous metals through solid-gas eutectic solidification. This process allows control of continuously formed anisotropic pores in metals and was discovered at the State Metallurgical Academic' University in Dnepropetrovsk Ukraine. The process incorporates hydrogen gas within the metal as it solidifies from the molten state. Metals which do not form hydrides, including iron, nickel, aluminum, copper and others can be formed in this manner. The furnace is housed within a ~.64 meter³ (30 ft³) ASME code stamped cylindrical stainless steel vacuum/pressure vessel. The vessel is a water chilled vertical cylinder with removable covers at the top and bottom. It can be evacuated to 20 mTorr or pressurized to 5.5 MPa (800 psi). A charge of 2700 cc (167 in³) of molten metal can be melted in a crucible in the upper portion within a watercooled 30 cm (12 in.) ID induction coil. A 175 kW Inductotherm power source energizes the coil. Vertical actuation of a ceramic stopper rod allows the molten metal to be tapped into a solidification mold beneath the melting crucible. The cylindrical mold rests on a water cooled copper base inducing directional solidification from the bottom. Mixtures of hydrogen and argon gases are introduced during the process. The system is remotely controlled and located in a structure with frangible walls specially designed for possible ambient pressure excursions as a result of equipment failure. This paper includes a general description of the furnace and operating procedure and a detailed description of the control, monitoring and interlock systems.

  11. Determination of the coke bed voidage in the blast furnace hearth

    Energy Technology Data Exchange (ETDEWEB)

    Havelange, O.; Danloy, G.; Venturini, M.J. [and others] [CRM, Liege (Belgium)

    2004-07-01

    The objectives of the research were to develop and apply techniques and model tools allowing an online evaluation of the blast furnace hearth conditions and its permeability, in order to guarantee a stable furnace operation and to control the refractory wear through early corrective actions. CRM determined the coke bed voidage in the hearth of BFB of Cockerill-Sambre by two techniques: one based on pressure measurement inside the taphole and the other based on electromotive force measurement. A mathematicalmodel was developed taking into account the movements of the deadman. ln order to continuously determine the hot metal flow rate, BFI measured the filling level in the runner at BF 2 of TKS. A statistical wear model evaluated the cross-sectional runner geometry. The data have been fed into a model to calculate the coke bed voidage on multiple taphole blast furnaces. To control the wear caused by preferential liquid flow, Corus IJmuiden developed a monitoring of temperature and heat flux information from purpose-installed duplex thermocouples. This information has been correlated over time to identify any persistent trends and used to evaluate control measures such as blocked tuyeres and process shutdowns. Industrial trials at Fos BF1 enabled IRSID to propose a picture to describe the effects of the central coke charging practice. IRSID used the Fluent code to describe the liquid flow in the hearth with regard to the deadman conditions and to simulate tracer experiments. From studies of the behaviour of the hearth skull, Corus UK proposed a method for its monitoring. The iron flow rate was measured by using strain gauges attached to the torpedo ladles, and the slag flow rate was estimated from the slag pelletiser current. Data from tuyere core drilling samples were examined to estimate the voidage in the hearth. 38 refs., 127 figs.

  12. Incorporation of ladle furnace slag in ceramic formulations: study of extrusion zones

    International Nuclear Information System (INIS)

    Feitosa, E.F.; Santana, C.M.; Luna, D.S.; Santos, D.M.S.; Silva, G.S.; Noleto, L.T.; Almeida, N.C.; Rabelo, A.A.; Fagury Neto, E.

    2016-01-01

    This study aimed to investigate the effect of incorporation of ladle furnace slag (LFS) in two clays with higher and lower plasticity, used for the manufacture of structural ceramics. The LFS from a local steel making plant was added to ceramic compositions in proportions of 8 %, 14 % and 16 %. The formulations were tested in appropriate equipment that measures the liquid limit and plastic limit. The property examined was the plasticity index, in order to make a study of the extrusion zones. Results showed that the addition of slag into clay mixtures alters the plasticity; however, the extrusion process was not hampered. (author)

  13. Universal high-temperature heat treatment furnace for FBR mixed uranium and plutonium carbide fuel

    International Nuclear Information System (INIS)

    Handa, Muneo; Takahashi, Ichiro; Watanabe, Hitoshi

    1978-10-01

    A universal high-temperature heat treatment furnace for LMFBR advanced fuels was installed in Plutonium Fuel Laboratory, Oarai Research Establishment. Design, construction and performance of the apparatus are described. With the apparatus, heat treatment of the fuel under a controlled gas atmosphere and quenching of the fuel with blowing helium gas are possible. Equipment to measure impurity gas release of the fuel is also provided. Various plutonium enclosure techniques, e.g., a gas line filter with new exchange mechanics, have been developed. In performance test, results of the enclosure techniques are described. (author)

  14. Laser-induced breakdown spectroscopy at high temperatures in industrial boilers and furnaces

    Science.gov (United States)

    Blevins, Linda G.; Shaddix, Christopher R.; Sickafoose, Shane M.; Walsh, Peter M.

    2003-10-01

    Laser-induced breakdown spectroscopy (LIBS) was applied (1) near the superheater of an electric power generation boiler burning biomass, coal, or both; (2) at the exit of a glass-melting furnace burning natural gas and oxygen; and (3) near the nose arches of two paper mill recovery boilers burning black liquor. Difficulties associated with the high temperatures and high particle loadings in these environments were surmounted by use of novel LIBS probes. Echelle and linear spectrometers coupled to intensified CCD cameras were used individually and sometimes simultaneously. Elements detected include Na, K, Ca, Mg, C, B, Si, Mn, Al, Fe, Rb, Cl, and Ti.

  15. Analytical design and performance studies of nuclear furnace tests of small nuclear light bulb models

    Science.gov (United States)

    Latham, T. S.; Rodgers, R. J.

    1972-01-01

    Analytical studies were continued to identify the design and performance characteristics of a small-scale model of a nuclear light bulb unit cell suitable for testing in a nuclear furnace reactor. Emphasis was placed on calculating performance characteristics based on detailed radiant heat transfer analyses, on designing the test assembly for ease of insertion, connection, and withdrawal at the reactor test cell, and on determining instrumentation and test effluent handling requirements. In addition, a review of candidate test reactors for future nuclear light bulb in-reactor tests was conducted.

  16. A furnace and temperature controller for optical absorption studies with a spectrophotometer

    International Nuclear Information System (INIS)

    Mariani Rogat, F.

    1975-01-01

    The design and main features of a furnace with a temperature controller and programmer are shown. This system allows to measure the optical absorption spectrum of a sample from room temperature to 400 deg C, in a double beam spectrophotometer Perkin Elmer 350. The sample temperature can be linearly increased at different heating rates between 4 and 38 deg C/min. The temperature ramp can be stopped at any desired point and the sample temperature shall be stabilized in less than one minute. This temperature shall be kept constant within 0.5 deg C for hours. The sample is heated in vacuum. (author)

  17. Soot formation in a blast furnace - Prediction via a parametric study, using detailed kinetic modeling

    Energy Technology Data Exchange (ETDEWEB)

    Nordstroem, T.; Kilpinen, P.; Hupa, M. [Aabo Akademi, Turku (Finland). Combustion Chemistry Group

    1996-12-31

    The objective of this work has been to investigate the soot formation in a blast furnace fired with heavy fuel oil, using detailed kinetic modelling. This work has been concentrated on parameter studies that could explain under which conditions soot is formed and how that formation could be avoided. The parameters investigated were temperature, pressure, stoichiometric ratio, pyrolysis gas composition and reactor model. The calculations were based on a reaction mechanism that consists of 100 species and 446 reactions including polyaromatic hydrocarbons (PAM) up to 7 aromatic rings SULA 2 Research Programme; 4 refs.

  18. Leaching of Metal Ions from Blast Furnace Slag by Using Aqua Regia for CO2 Mineralization

    OpenAIRE

    Jun-Hwan Bang; Seung-Woo Lee; Chiwan Jeon; Sangwon Park; Kyungsun Song; Whan Joo Jo; Soochun Chae

    2016-01-01

    Blast furnace slag (BFS) was selected as the source of Ca for CO2 mineralization purposes to store CO2 as CaCO3. BFS was dissolved using aqua regia (AR) for leaching metal ions for CO2 mineralization and rejecting metal ions that were not useful to obtain pure CaCO3 (as confirmed by XRD analysis). The AR concentration, as well as the weight of BFS in an AR solution, was varied. Increasing the AR concentration resulted in increased metal ion leaching efficiencies. An optimum concentration of 2...

  19. Development of a manufacturing technology of compacted graphite iron castings from a cupola furnace

    Directory of Open Access Journals (Sweden)

    O. Bouska

    2012-01-01

    Full Text Available Compacted graphite iron, also known as vermicular cast iron or semiductile cast iron is a modern material, the production of which is increasing globaly. Recently this material has been very often used in automotive industry. This paper reviews some findigs gained during the development of the manufacturing technology of compacted graphite iron under the conditions in Slévárna Heunisch Brno, Ltd. The new technology assumes usage of cupola furnace for melting and is beeing developed for production of castings weighing up to 300 kilograms poured into bentonite sand moulds.

  20. Smelting in cupola furnace for recarburization of direct reduction iron (DRI

    Directory of Open Access Journals (Sweden)

    Enríquez, José L.

    2015-12-01

    Full Text Available Herein the synthesis of iron-carbon saturated alloys (foundries melting in cupola furnaces from direct reduction iron is described. The fundamentals are reviewed and combinations undertaken are discussed along with their results, including conclusions and recommendations for follow up.Se describe la síntesis de aleaciones saturadas hierro-carbono (fundiciones en hornos de cubilote a partir de hierro de reducción directa. Se revisan sus fundamentos, operaciones realizadas, resultados y conclusiones. Finalmente se ofrecen recomendaciones para su implantación industrial.

  1. Pilot furnace for combustion studies; Forno piloto para estudos de combustao

    Energy Technology Data Exchange (ETDEWEB)

    Mello, Antonio H.B. de; Heraclito Lima, Jose G. de; Soledade, Luiz E.B.; Machado, Adelmo C.; Romao, Lacy W. E.; Delgado, Paulo S.S.; Monteiro, Carlos A.; Silva Caetano, Ivanil da [Companhia Siderurgica Nacional, Volta Redonda, RJ (Brazil)

    1987-12-31

    This paper describes the project of CSN`s pilot-scale combustion chamber. its construction was aimed at accomplishing the needs of research and development projects, in terms of tests for equipment evaluation and training. Its combustion chamber allows several alternative mounting schemes, which leads to different lengths, making the pilot device suitable for simulating various industrial furnaces. Also shown in this paper is the control and automation peripheral instrumentation, as well as some applications for the combustion chamber such as heat balances and temperature profiles. 5 figs.

  2. Hot metal temperature prediction in blast furnace using advanced model based on fuzzy logic tools

    Energy Technology Data Exchange (ETDEWEB)

    Martin, R.D.; Obeso, F.; Mochon, J.; Barea, R.; Jimenez, J.

    2007-05-15

    The present work presents a model based on fuzzy logic tools to predict and simulate the hot metal temperature in a blast furnace (BF). As input variables this model uses the control variables of a current BF such as moisture, pulverised coal injection, oxygen addition, mineral/coke ratio and blast volume, and it yields as a result of the hot metal temperature. The variables employed to develop the model have been obtained from data supplied by current sensors of a Spanish BF In the model training stage the adaptive neurofuzzy inference system and the subtractive clustering algorithms have been used.

  3. Melting of Nb2O5 glass in a RF furnace

    International Nuclear Information System (INIS)

    Aranha, N.; Barbosa, L.C.

    1987-01-01

    Nd 2 O 5 were sucessfully melted in a furnace under He inert atmosphere. After melting, the glasses presented refractive index about 1,73 +- 0,01, free of bubbles with good homogeneity. The only problem was the yellow colour produced by impurities originating in the niobium. To Brazil, this glass has strategic importance, because the world largest niobum resources are founded in Brazil and other glass components, as P 2 O 5 and PbO are also easily founded. (Author) [pt

  4. Advanced Combustion Diagnostics and Control for Furnaces, Fired Heaters and Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Tate, J. D.; Le, Linh D.; Knittel,Trevor; Cowie, Alan

    2010-03-20

    The objective of this project was to develop and apply enabling tools and methods towards advanced combustion diagnostics and control of fired-equipment in large-scale petrochemical manufacturing. There are a number of technology gaps and opportunities for combustion optimization, including technologies involving advanced in-situ measurements, modeling, and thermal imaging. These technologies intersect most of manufacturing and energy systems within the chemical industry. This project leveraged the success of a previous DOE funded project led by Dow, where we co-developed an in-situ tunable diode laser (TDL) analyzer platform (with Analytical Specialties Inc, now owned by Yokogawa Electric Corp.). The TDL platform has been tested and proven in a number of combustion processes within Dow and outside of Dow. The primary focus of this project was on combustion diagnostics and control applied towards furnaces, fired heaters and boilers. Special emphasis was placed on the development and application of in-situ measurements for O2, CO and methane since these combustion gases are key variables in optimizing and controlling combustion processes safely. Current best practice in the industry relies on measurements that suffer from serious performance gaps such as limited sampling volume (point measurements), poor precision and accuracy, and poor reliability. Phase I of the project addressed these gaps by adding improved measurement capabilities such as CO and methane (ppm analysis at combustion zone temperatures) as well as improved optics to maintain alignment over path lengths up to 30 meters. Proof-of-concept was demonstrated on a modern olefins furnace located at Dow Chemical's facility in Freeport TX where the improved measurements were compared side-by-side to accepted best practice techniques (zirconium oxide and catalytic bead or thick film sensors). After developing and installing the improved combustion measurements (O2, CO, and methane), we also demonstrated

  5. Control of the Gas Flow in an Industrial Directional Solidification Furnace for Production of High Purity Multicrystalline Silicon Ingots

    Directory of Open Access Journals (Sweden)

    Lijun Liu

    2015-01-01

    Full Text Available A crucible cover was designed as gas guidance to control the gas flow in an industrial directional solidification furnace for producing high purity multicrystalline silicon. Three cover designs were compared to investigate their effect on impurity transport in the furnace and contamination of the silicon melt. Global simulations of coupled oxygen (O and carbon (C transport were carried out to predict the SiO and CO gases in the furnace as well as the O and C distributions in the silicon melt. Cases with and without chemical reaction on the cover surfaces were investigated. It was found that the cover design has little effect on the O concentration in the silicon melt; however, it significantly influences CO gas transport in the furnace chamber and C contamination in the melt. For covers made of metal or with a coating on their surfaces, an optimal cover design can produce a silicon melt free of C contamination. Even for a graphite cover without a coating, the carbon concentration in the silicon melt can be reduced by one order of magnitude. The simulation results demonstrate a method to control the contamination of C impurities in an industrial directional solidification furnace by crucible cover design.

  6. GUI for studying the parameters influence of the electric arc model for a three-phase electric arc furnace

    Science.gov (United States)

    Ghiormez, L.; Prostean, O.; Panoiu, M.; Panoiu, C.

    2017-01-01

    This paper presents an analysis regarding the modeling of the behavior for a three-phase electric arc furnace installation. Therefore, a block diagram is implemented in Simulink that represents the modeling of the entire electric arc furnace installation. This block diagram contains also the modeling of the electric arc which is the element that makes the electric arc furnace behaving as a nonlinear load. The values for the model parameters of the electric arc furnace installation are like the ones from the real installation taken into consideration. Other model parameters are the electric arc model ones. In order to study the influence of the parameters of the electric arc models, it is developed a Matlab program that contains the graphical user interfaces. These interfaces make connection with the models of the electric arc implemented in Simulink. The interfaces allow the user to modify parameters for each of the electric arc model. Current and voltage of the electric arc are the variables taken into account to study the influence of the parameters on the electric arc models. Waveforms for voltage and current of the electric arc are illustrated when a parameter of the model is modified in order to analyze the importance of this parameter on the electric arc model. Also, for each of the models is presented the voltage-current characteristic of the electric arc because this characteristic gives information about the behavior of the electric arc furnace installation.

  7. Disposal of low-level radioactive wastes. Plasma furnace for the treatment of low-level radwastes in Switzerland. Plasma furnace for the treatment of low-level radwastes in Switzerland

    International Nuclear Information System (INIS)

    Hoffelner, W.; Mueller, T.; Fuenfschilling, M.R.; Jacobi, A.; Eschenbach, R.; Lutz, H.R.; Vuilleumier, C.

    1994-01-01

    The treatment method to be applied consists of thermal decomposition and vitrification. The facility to be constructed at the Zwilag is a plasma-arc furnace, and planning activities are heading towards the final phase. There will be only this one facility for treating in only one process step solid, mixed wastes, liquid wastes, sludges, metals, and inorganic wastes, producing vitrified waste packages ready for ultimate storage as 200-l waste drums. The main features of the plasma-arc furnace are explained. (orig./HP) [de

  8. Research on Reasonable Particle Size of Coal Blends for Blast Furnace Injection: Semi Coke and Bituminous Coal

    Science.gov (United States)

    Wang, Haiyang; Xu, Runsheng; Song, Tengfei; Zhang, Pengcheng

    Semi coke, a byproduct in the chemical industry, is a new fuel for blast furnace injection in China. In this study, semi coke and bitumite were milled into different size, ranged from 0.147mm to under 0.074mm. The content of volatile matter and ash, which affect the combustibility of semi coke, were measured using muffle furnace. The mixture, in which the proportion of coal in different sizes changed, was blend by semi coke and bitumite with different size. Activation energy calculation and the comprehensive combustion characteristic index of all kinds of blends was also discussed. The result obtained by Thermogravimetry -Derivative Thermogravimetry curves indicates that the smaller the size of mixture is, the lower for the characteristic temperature, and the better for its combustibility, Semi coke can be a substitute for anthracite in blast furnace injection.

  9. Dismantling of a furnace and gloveboxes of a U3O8 with 20% enrichment production line

    International Nuclear Information System (INIS)

    Yorio, Daniel; Cinat, Enrique; Cincotta, Daniel; Fernandez, Carlos A.; Bruno, Hernan R.; Camacho, Esteban F.; Boero, Norma

    1999-01-01

    In the Uranium Powder Manufacturing Plant at CAC, U 3 O 8 with 20% enrichment is manufactured for fuel plates to be used in test reactors. This plant is in full operation since 1986, producing uranium oxide for Peru, Algeria, Iran, Egypt and the RA-3-CAE reactors. Some of the equipment of the Plant have finished their life time and one of the furnaces of the processing line had to be replaced. This work implied the dismantling not only of the furnace, but also of the gloveboxes connected to the furnace and the dismantling of the extraction lines and air injection of the gloveboxes. The work had to be performed with the necessary care in order to minimize risks and effects on personnel, installations and environment involved. (author)

  10. Alloying titanium and tantalum by cold crucible levitation melting (CCLM) furnace

    Energy Technology Data Exchange (ETDEWEB)

    Morita, A. [Fuji Electric Furnace Co., Ltd., Suzuka, Mie (Japan); Fukui, H. [Depart of Dental Materials, School of Dentistry, Aichi-Gakuin University, 1-100 Kusumoto-cho, Chikusa-ku, Nagoya (Japan); Tadano, H.; Hayashi, S. [Fuji Electric Furnace Co., Ltd., 5520, Minami tamagaki-cho, Suzuka, Mie (Japan); Hasegawa, J. [Depart of Dental Materials, School of Dentistry, Aichi-Gakuin University, 1-100 Kusumoto-cho, Chikusa-ku, Nagoya (Japan); Niinomi, M. [Department of Production Systems Engineering, Toyohashi University of Technology, 1-1 Hibarigaoka, Tenpaku-cho, Toyohashi (Japan)

    2000-03-15

    Recently, titanium alloys have been studied as implant materials for dental and orthopedic surgery. Titanium alloys have distinguished characteristics of biocompatibility, corrosion resistance and mechanical properties. Having non-poisonous character to a living body, Ta, Zr and Nb have been used for addition to titanium alloys, which are free of vanadium and aluminum. It is well-known that titanium and tantalum are difficult metals to alloy in usual furnaces as these are very reactive metals, having great differences in melting point and specific gravity. To produce an alloy of titanium and tantalum, cold crucible levitation melting (CCLM) is effective in obtaining a uniform composition. Notable features of CCLM are that it can (1) melt metals with a high melting point, (2) create an alloy of uniform composition with a strong stirring effect by an electromagnetic force and (3) allow metals to be melted without contamination. We have melted 850 g of titanium and 150 g of tantalum by a CCLM furnace and have successfully made 1.0 kg of uniform composite Ti-15wt.% Ta alloy. It is noteworthy that the alloy was produced from pure base metals which were not alloyed beforehand and was made by a single melting (no re-melting) process. (orig.)

  11. Effects of heat treatments of coal on coke destruction under blast furnace conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    This paper discusses results of investigations on effects of chemical reactions in a blast furnace on coke disintegration and destruction. The investigations were carried out by the VUKhIN Institute branch in Kuznetsk. Effects of silicates and carbonates of sodium, potassium and zinc on mechanical coke properties were investigated under laboratory conditions. Coke samples were placed in a reactor and were treated by vapors of metal compounds. Coke produced from a coal mixture with conventional moisture content and from preheated coal mixture was used. Coal properties are given in a table. Design of laboratory equipment used for tests is shown in 2 schemes. Heat treatments influenced coke porosity and its structural strength. Proportion of large pores accessible to sodium and potassium in coke from preheated coal was 4.5 times lower than in coke from a conventional mixture. Adsorption of sodium and potassium on coke from preheated charge was lower (from 0.22% to 0.24%) than on coke from a conventional mixture (from 2.5% to 2.9%). Adsorption of alkali metals on coke reduced its structural strength and increased coke oxidation rate by carbon dioxide. Use of heat treatments of coal for coking reduced adsorption of alkali metals on coke in a blast furnace, increased coke structural strength and reduced coke oxidation rate by carbon dioxide. (16 refs.) (In Russian)

  12. The degradation of lining of rotary furnaces in the production of zinc oxide

    Directory of Open Access Journals (Sweden)

    Natália Luptáková

    2014-06-01

    Full Text Available This paper is closely connected with the complex problem of degradation relating to the refractories of rotary furnace linings in the production of zinc oxide. Zinc oxide can be produced by variety of ways, but the most common method of production which is used in Europe is indirect, i.e. pyrolytic combustion of zinc. This method is also called "French process" of manufacturing ZnO. But this mentioned method of preparation leads to the creation of the enormous amount of zinc slag including chemical complexes of elements Fe, Zn and Al. The mechanism of degradation of the lining leads to slag rests and it is closely connected with the mutual interaction of the aggressive agents with the components of the lining. This process creates a new undesired surface layer which increased the overall thickness of zinc slag. Stuck slag has the influence on rapid degradation of the linings and moreover it also decreases the production quality of ZnO. Analysis results introduced in this paper are significant information for minimizing of degradation of rotary furnaces.  

  13. Refractories materials characterization for aluminum melting and holding furnaces: an alternative for a better performance

    International Nuclear Information System (INIS)

    Novo, M.M.M.; Pandolfelli, V.C.

    2011-01-01

    The industrial needs in reducing the energy consumption is part of a continuing search towards higher levels of sustainability and competitiveness. Considering these aspects, the aluminum industry seeks new alternatives for a better performance of aluminum melting and holding furnaces and this aim is directly dependent on the refractory materials ability to conserve heat and withstand the mechanical, chemical and thermal degradation processes. This paper presents the thermo-mechanical characterization of five aluminous dense commercial refractory (average density of 2.7 g / cm ³), used in such equipment. The results indicated that choosing the most suitable composition requires the evaluation of the microstructure aspects, such as porosity, permeability and pore size, and also the refractory's physical integrity, such as thermal shock resistance, abrasion resistance and high temperature modulus of rupture. The laboratory tests allowed the characterization of all the materials at the same conditions. Moreover, it was possible to optimize the selection of lining materials for melting and holding furnaces and to provide basis to a possible costs improvements synergy. (author)

  14. Thermal radiation characteristics of coal char/ash particles dispersed in a gasification furnace

    Energy Technology Data Exchange (ETDEWEB)

    Itaya, Y.; Saito, Y.; Hatano, S.; Kobayashi, N.; Kobayashi, J.; Mori, S. [Nagoya University, Aichi (Japan)

    2004-11-01

    Thermal radiation dominates the heat transfer in an entrained bed type of coal or wastes gasification furnace operated in high temperature. This study is to evaluate the radiation properties of coal char or ash particles, which are necessary to predict the behavior of heat transfer of a multiphase flow in the furnace. The monochromatic extinction of the sample particles dispersed in carbon tetrachloride or KBr powder was measured spectroscopically under an atmospheric condition by using FT-IR. The spectra of extinction for any particle number density in a dispersion layer can be summarized in the form of the apparent extinction efficiency. The spectral extinction efficiency of fly ash was almost independent of the type of ash, but was influenced significantly by the carbon content in the char. The extinction efficiency measured was equivalent to the apparent extinction efficiency estimated by applying the refractive index from references in the past works into Mie's theory assuming a strong forward scattering of fly ash particles.

  15. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    International Nuclear Information System (INIS)

    Mohanty, M K; Mishra, S; Sarkar, S; Samal, S K; Mishra, B

    2016-01-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results. (paper)

  16. A new concept of auxiliary fuel injection through tuyeres in blast furnaces developed by numerical simulations

    Directory of Open Access Journals (Sweden)

    Bruno Orlando de Almeida Santos

    2014-04-01

    Full Text Available The Injection of powdered materials in blast furnaces is a great option for reducing costs, increasing productivity and satisfy the environmental norms. Thus, this paper presents a study on the use of a flame stabilization system with rotation, designed to promote greater coal injection in the combustion zone, reducing losses and increasing the efficiency of the equipment. A physical model was used to evaluate scattering of pulverized fuel and is compared with numerical results in the same scale. In the second step, a combustion model was added to the numerical simulation, using dimensions of a real blast furnace. Fields like temperature, velocity and behavior of chemical reactions were analyzed. The results showed that double lances promote better particle injection when compared with simple lance for reduced material injection. The new injection system proposed, with swirl numbers of 0.12 and 0.24, promoted a better injection of both reduced material and temperature in the raceway zone. The swirl 0.24 showed superior performance when compared to other injection systems.

  17. Waste stabilization/solidification of an electric arc furnace dust using fly ash-based geopolymers

    Energy Technology Data Exchange (ETDEWEB)

    C. Fernandez Pereira; Y. Luna; X. Querol; D. Antenucci; J. Vale [University of Seville, Seville (Spain). School of Industrial Engineering

    2009-07-15

    The stabilization/solidification (S/S) of a carbon steel electric arc furnace (EAF) dust containing hazardous metals such as Pb, Cd, Cr or Zn using geopolymerization technology is described in this paper. Different reagents such as sodium hydroxide, potassium hydroxide, sodium silicate, potassium silicate, kaolinite, metakaolinite and blast furnace slag have been used. Mixtures of EAF waste with these geopolymeric materials and class F fly ash have been processed for studying the potential of geopolymers as waste immobilizing agents. Compressive strength tests and leaching tests for determining the efficiency of heavy metal immobilisation have been carried out. Comparison of fly ash-based geopolymer systems with classic Portland cement stabilization methods has also been accomplished. Compressive strength values far better than those achieved by hydraulic S/S methods were easily obtained by geopolymer solids at 28 days. Regarding leachability, the geopolymer S/S solids also manifested in general a better behaviour, showing very promising results. 40 refs., 1 fig., 9 tabs.

  18. Multi-parameter measurements in a blast furnace using interactions of neutrons and γ-rays

    International Nuclear Information System (INIS)

    Shirakawa, Yoshiyuki; Horikoshi, Kiyomi

    1998-01-01

    This paper describes the possibility of multi-parameter measurements to meet the requirements for more precise and stable control of a blast furnace. A basic concept of such measurements is to make use of multi-radiations of neutrons and γ-rays, and to obtain multi-types of information on conditions of materials (iron ore and coke) inside the blast furnace. A prototype gauge was assembled and examined which consisted of a radiation source of 252 Cf, a neutron moderator, a lead shield, a bismuth germanate detector, a stainless casing and a control unit. Laboratory experiments showed that the gauge could measure the quantities to be essential to estimate material conditions. In practice, it clearly distinguished between iron ore and coke layers, and at the same time measured bulk density of iron contained in iron ore by counting thermal neutron capture γ-rays from iron. It also gave the information on material bulk density by detecting Compton scattered γ-rays from material, i.e. iron ore and coke. Finally, reducibility of iron ore was calculated by using both bulk densities. Relative accuracy of measurements was reasonable in practical use. The possibility of realization of the gauge has been proved and the on-line trial will be expected in the near future. (author)

  19. Determination of trace elements in paints by direct sampling graphite furnace atomic absorption spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Bentlin, Fabrina R.S. [Instituto de Quimica, Universidade Federal do Rio Grande do Sul, UFRGS, 91501-970 Porto Alegre, RS (Brazil); Pozebon, Dirce [Instituto de Quimica, Universidade Federal do Rio Grande do Sul, UFRGS, 91501-970 Porto Alegre, RS (Brazil)], E-mail: dircepoz@iq.ufrgs.br; Mello, Paola A.; Flores, Erico M.M. [Departamento de Quimica, Universidade Federal de Santa Maria, UFSM, 97105-900 Santa Maria, RS (Brazil)

    2007-10-17

    A direct sampling graphite furnace atomic absorption spectrometric (DS-GFAAS) method for the determination of Cd, Pb, Cr, Ni, Co and Cu in paints has been developed. Serigraphy, acrylic and tattoo paints were analysed. Approaches like pyrolysis and atomization temperatures, modifiers and sample mass introduced in the atomizer were studied. Quantification was performed using calibration curves measured with aqueous standard solutions pipetted onto the platform. The sample mass introduced in the graphite tube ranged from 0.02 to 8.0 mg. Palladium was used as modifier for Cd, Pb and Cu, while Mg(NO{sub 3}){sub 2} was used for Co. For Ni determination, the graphite platform was covered with carbon powder. The characteristic masses of Cd, Pb, Cr, Ni, Co and Cu were 1.4, 22.5, 7.9, 11.0, 9.6 and 12.5 pg, while the limits of detection were 0.0004, 0.001, 0.03, 0.22, 0.11 and 0.05 {mu}g g{sup -1} of Cd, Pb, Cr, Ni, Co and Cu, respectively. The accuracy was determined by comparison of the results with those obtained by inductively coupled plasma mass spectrometry (ICP-MS) and graphite furnace atomic absorption spectrometry (GFAAS), using liquid sampling of digests. For matrix characterization, major and minor elements (Al, Mg, Ba, Ca, Cr, Cu, Pb, Sr, Ti and Mg) were determined by inductively coupled plasma optical emission spectrometry (ICP OES)

  20. Determination of trace amounts of cadmium in zirconium and its alloys by graphite furnace AAS

    International Nuclear Information System (INIS)

    Takashima, Kyoichiro; Toida, Yukio

    1994-01-01

    Trace amount of cadmium in zirconium and its alloys was determined by graphite furnace atomic absorption spectrometry (GF-AAS) after ion exchange separation. A 2g chip sample was decomposed with 20ml of hydrofluoric acid (1+9) and a few drops of nitric acid. A trace amount of cadmium was separated from zirconium by strongly acidic cation-exchange resin (MCI GEL CK 08P) using 50ml of hydrochloric acid as an eluent. The solution was gently evaporated to dryness on an electric hot plate heater and under an infrared lamp. The residue was dissolved in 1ml of nitric acid (1+14) and diluted to 10ml in a volumetric glass flask with distilled water. Ten microliters of this solution was injected into a graphite furnace and then atomized at 2200degC for 4s in argon at a flow rate of 3.0l/min. Acids used in the analytical procedure were purified by azeotropic distillation and cation-exchange resin. The limit of determination (3σ BK ) for cadmium was 0.5ngCd/g and the relative standard deviation (RSD) at 1ngCd/g level was less than 20% for the GF-AAS. The accuracy of this technique was confirmed by NIST SRM 1643b (trace elements in water). (author)

  1. Calcium Extraction from Blast-Furnace-Slag-Based Mortars in Sulphate Bacterial Medium

    Directory of Open Access Journals (Sweden)

    Adriana Estokova

    2018-01-01

    Full Text Available Wastewater structures, such as treatment plants or sewers can be easily affected by bio-corrosion influenced by microorganisms living in waste water. The activity of these microbes results in deterioration and can cause the reduction in structural performance of such structures. In order to improve the durability of mortar and concrete, different admixtures are being used and the best impact is observed in cement based materials combined with blast furnace slag. In this study, mortar samples with blast furnace slag were exposed to bacterial sulphate attack for 90 and 180 days. The leaching of calcium ions from the cement matrix and equivalent damaged depths of studied mortar samples were evaluated. The results showed more significant leaching of samples placed in bacterial environment, compared to the samples placed in non-bacterial environment. Similarly, the equivalent damaged depths of mortars were much higher for the bacteria-influenced samples. The slag-based cement mortars did not clearly show improved resistance in bacterial medium in terms of calcium leaching.

  2. Automatic Control System for the High Pressure CdTe Crystal Growth Furnace

    Directory of Open Access Journals (Sweden)

    Petr Praus

    2006-08-01

    Full Text Available CdTe and (CdZnTe bulk single crystals have been widely used as substrates for MBE and LPE epitaxy of infrared (HgCdTe as well as gamma- and X-ray detectors. The Cd1-xZnxTe (x = 0.04-0.1 single crystals with diameter up to 100 mm and height at most 40 mm were prepared in our laboratory in a vertical arrangement by gradual cooling of the melt (the Vertical Gradient Freezing method. Achievement of excellent crystal quality required full control of Cd pressure during the growth process and application of high Cd pressures (up to 4 bar at growth temperature. An electronic control system was designed to control both temperature and internal pressure of two zones CZT crystal growth furnace by using two high performance PID controllers/setpoint programmers. Two wire current loop serial communication bus was used for the data exchange and computer control of the furnace electronics setup. Control software was written to supervise the crystal growth process and to collect all important data and parameters.

  3. Determination of trace elements in paints by direct sampling graphite furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Bentlin, Fabrina R.S.; Pozebon, Dirce; Mello, Paola A.; Flores, Erico M.M.

    2007-01-01

    A direct sampling graphite furnace atomic absorption spectrometric (DS-GFAAS) method for the determination of Cd, Pb, Cr, Ni, Co and Cu in paints has been developed. Serigraphy, acrylic and tattoo paints were analysed. Approaches like pyrolysis and atomization temperatures, modifiers and sample mass introduced in the atomizer were studied. Quantification was performed using calibration curves measured with aqueous standard solutions pipetted onto the platform. The sample mass introduced in the graphite tube ranged from 0.02 to 8.0 mg. Palladium was used as modifier for Cd, Pb and Cu, while Mg(NO 3 ) 2 was used for Co. For Ni determination, the graphite platform was covered with carbon powder. The characteristic masses of Cd, Pb, Cr, Ni, Co and Cu were 1.4, 22.5, 7.9, 11.0, 9.6 and 12.5 pg, while the limits of detection were 0.0004, 0.001, 0.03, 0.22, 0.11 and 0.05 μg g -1 of Cd, Pb, Cr, Ni, Co and Cu, respectively. The accuracy was determined by comparison of the results with those obtained by inductively coupled plasma mass spectrometry (ICP-MS) and graphite furnace atomic absorption spectrometry (GFAAS), using liquid sampling of digests. For matrix characterization, major and minor elements (Al, Mg, Ba, Ca, Cr, Cu, Pb, Sr, Ti and Mg) were determined by inductively coupled plasma optical emission spectrometry (ICP OES)

  4. Ultra-high vacuum compatible induction-heated rod casting furnace.

    Science.gov (United States)

    Bauer, A; Neubauer, A; Münzer, W; Regnat, A; Benka, G; Meven, M; Pedersen, B; Pfleiderer, C

    2016-06-01

    We report the design of a radio-frequency induction-heated rod casting furnace that permits the preparation of polycrystalline ingots of intermetallic compounds under ultra-high vacuum compatible conditions. The central part of the system is a bespoke water-cooled Hukin crucible supporting a casting mold. Depending on the choice of the mold, typical rods have a diameter between 6 mm and 10 mm and a length up to 90 mm, suitable for single-crystal growth by means of float-zoning. The setup is all-metal sealed and may be baked out. We find that the resulting ultra-high vacuum represents an important precondition for processing compounds with high vapor pressures under a high-purity argon atmosphere up to 3 bars. Using the rod casting furnace, we succeeded to prepare large high-quality single crystals of two half-Heusler compounds, namely, the itinerant antiferromagnet CuMnSb and the half-metallic ferromagnet NiMnSb.

  5. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    Science.gov (United States)

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-05

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. A Novel Technique for Making Cold Briquettes for Charging in Blast Furnace

    Science.gov (United States)

    Mohanty, M. K.; Mishra, S.; Mishra, B.; Sarkar, S.; Samal, S. K.

    2016-02-01

    Different metallurgical wastes are generated during pyro processing of iron ore, which is used for making sponge iron or hot metal and for producing steel. Apart from these wastes, coke fines are generated during the coke making, and iron ore fines are generated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation still, it generates a huge quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are made by a stiff extrusion process from metallurgical waste like iron ore fines and coke fines with the addition of Portland cement as a binder and clay as a rheology modifier. Physical properties of the briquettes are evaluated, and reducibility of the briquettes is studied in comparison to lumpy iron ore. Phase analysis and microstructural analysis of the briquettes and lumpy iron ore are carried out after firing at different temperatures in the simulated blast furnace condition. Physical and mineralogical properties are correlated with the reducibility of the briquettes and lumpy iron ore. Briquettes made by a stiff extrusion process show a better mechanical strength fired at a different temperature to take the load of burden and better reducibility than lumpy iron ore. The briquettes after self-curing are charged to a 23 mt3 blast furnace which shows encouraging results.

  7. Synthesis and characterization of tenorite (CuO nanoparticles from smelting furnace dust(SFD

    Directory of Open Access Journals (Sweden)

    Darezereshki E.

    2013-01-01

    Full Text Available Tenorite (CuO nanoparticles were prepared from a dilute CuSO4 solution. The solution was obtained by leaching (pH=1.5 of smelting furnace dust of Sarcheshmeh Copper Complex, Iran. The recovery of copper from the acidic sulphate solution was carried out by solvent extraction using Lix 984-N. Tenorite nanoparticles were synthesized by direct thermal decomposition of Langite [Cu4(OH6SO4(H2O2] as a precursor which was calcinated in air for 2 h at 750°C. The Samples were characterized by X-ray diffraction, infrared spectroscopy, scanning electron microscopy, and transmission electron microscopy. The average diameter of the spherical pure CuO nanoparticles and their crystallite size were estimated to be 92 nm and 40nm, respectively. The simplicity of the present method suggests its potential application at industrial scale as a cheap and convenient way to produce pure CuO nanoparticles from dilute CuSO4 solutions obtained from leaching of smelting furnace dust.

  8. Titanium Powder Sintering in a Graphite Furnace and Mechanical Properties of Sintered Parts

    Directory of Open Access Journals (Sweden)

    Changzhou Yu

    2017-02-01

    Full Text Available Recent accreditation of titanium powder products for commercial aircraft applications marks a milestone in titanium powder metallurgy. Currently, powder metallurgical titanium production primarily relies on vacuum sintering. This work reported on the feasibility of powder sintering in a non-vacuum furnace and the tensile properties of the as-sintered Ti. Specifically, we investigated atmospheric sintering of commercially pure (C.P. titanium in a graphite furnace backfilled with argon and studied the effects of common contaminants (C, O, N on sintering densification of titanium. It is found that on the surface of the as-sintered titanium, a severely contaminated porous scale was formed and identified as titanium oxycarbonitride. Despite the porous surface, the sintered density in the sample interiors increased with increasing sintering temperature and holding time. Tensile specimens cut from different positions within a large sintered cylinder reveal different tensile properties, strongly dependent on the impurity level mainly carbon and oxygen. Depending on where the specimen is taken from the sintered compact, ultimate tensile strength varied from 300 to 580 MPa. An average tensile elongation of 5% to 7% was observed. Largely depending on the interstitial contents, the fracture modes from typical brittle intergranular fracture to typical ductile fracture.

  9. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  10. Research, Development, and Field Testing of Thermochemical Recuperation for High Temperature Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Kurek, Harry; Kozlov, Aleksandr

    2014-03-31

    Gas Technology Institute (GTI) evaluated the technical and economic feasibility of utilizing a non-catalytic ThermoChemical Recuperation System (TCRS) to recover a significant amount of energy from the waste gases of natural gas fired steel reheat furnaces. The project was related to DOE-AMO’s (formerly known as ITP) one of the technical areas of interest: Technologies to improve energy efficiency and reduce the carbon footprint of equipment currently used in energy-intensive industries such as iron and steel, and reduce by at least 30% energy consumption and carbon dioxide emission compared to the conventional technologies. ThermoChemical Recuperation (TCR) is a technique that recovers sensible heat in the exhaust gas from an industrial process, furnace, engine etc., when a hydrocarbon fuel is used for combustion. TCR enables waste heat recovery by both combustion air preheat and hydrocarbon fuel (natural gas, for example) reforming into a higher calorific fuel. The reforming process uses hot flue gas components (H2O and CO2) or steam to convert the fuel into a combustible mixture of hydrogen (H2), carbon monoxide (CO), and some unreformed hydrocarbons (CnHm). Reforming of natural gas with recycled exhaust gas or steam can significantly reduce fuel consumption, CO2 emissions and cost as well as increase process thermal efficiency. The calorific content of the fuel can be increased by up to ~28% with the TCR process if the original source fuel is natural gas. In addition, the fuel is preheated during the TCR process adding sensible heat to the fuel. The Research and Development work by GTI was proposed to be carried out in three Phases (Project Objectives). • Phase I: Develop a feasibility study consisting of a benefits-derived economic evaluation of a ThermoChemical Recuperation (TCR) concept with respect to high temperature reheat furnace applications within the steel industry (and cross-cutting industries). This will establish the design parameters and

  11. Use of blast-furnace slag in making durable concrete for waste management repositories

    International Nuclear Information System (INIS)

    Feldman, R.F.; Beaudoin, J.J.; Philipose, K.E.

    1991-02-01

    Waste repositories for the belowground disposal of low-level radioactive waste rely greatly on the durability of concrete for their required 500-year service life. A research program is in progress based on laboratory testing of concretes containing either Type 1 cement or cements containing 65 and 75 percent of blast-furnace slag, each at 4 water-cement ratios. It has been established that the degradation of the concrete will depend on the rate of ingress of corrosive agents - chlorides, sulphate ions and CO 2 . The ionic profiles and the kinetics of diffusion of these ions in the concretes have been measured by Secondary Electron Microscope (SEM) and Energy Dispersive X-ray Analysis (EDXA) techniques, and the results plotted according to a mathematical model. Predictions for service life of the concrete have been made from this model. These predictions have been correlated with properties of the concrete obtained from micro-structural, thermochemical and permeability measurements. The improvements in concrete durability due to blast-furnace slag additions are illustrated and discussed

  12. Properties and application of carbon composite brick for blast furnace hearth

    Directory of Open Access Journals (Sweden)

    Jiao K.X.

    2015-01-01

    Full Text Available A type of carbon composite brick was produced via the microporous technique using natural flack graphite, α-Al2O3 and high-quality bauxite chamotte (Al2O3≥87 mass% as raw materials with fine silicon powder as additive. The composition and microstructure of the obtained carbon composite were characterized using chemical analysis, XRD and SEM with EDS. The high temperature properties of thermal conductivity, oxidization and corrosion by molten slag and hot metal of the composite were analyzed. Based on these, the type of carbon composite brick worked in a blast furnace hearth for six years was further sampled at different positions. The protective layer was found and its chemical composition and microscopic morphology were investigated. It is found that the carbon composite brick combines the good properties of both the conventional carbon block and ceramic cup refractory. The protective layer near the hot face consists of two separated sublayers, i.e. the slag layer and the carbon layer. A certain amount of slag phase is contained in the carbon layer, which is caused by the reaction of coke ash with the refractory. No obvious change in the chemical composition of the protective layer along the depth of the sidewall is found. This work provides a useful guidance for the extension of the lifetime of blast furnace hearths.

  13. CHARACTERIZATION OF THE DUST GENERATED IN THE RECYCLING PROCESS OF THE ELECTRIC ARC FURNACE DUST

    Directory of Open Access Journals (Sweden)

    Fábio Gonçalves Rizz

    2013-10-01

    Full Text Available Electric Arc Furnace Dust (EAFD is a solid waste generated by the production of steel through the Electric Arc Furnace. This waste is labeled dangerous, which motivates studies aiming its recycling. Experiments were made to study a pyrometallurgical process for the recycling of the dust, using the insertion of dust briquettes in molten pig iron in three temperatures. In the briquettes, there were made additions of calcium fluoride in four different concentrations. This paper has the objective to characterize the dust that results from this process, verifying the influence of the temperature and the concentration of calcium fluoride in the briquette in the morphology and chemical composition of the new dust, determining the optimal conditions for the recovery of the zinc content of the dust. This newly generated dust was analyzed in an Scanning Electronic Microscope, used to capture micrographs and chemical composition by EDS. The micrographs show that the temperature and the calcium fluoride concentration interfere in the way the dust particles agglomerate. Chemical analysis points that the higher zinc recuperation occurrs in the experiments at 1500°C with 7% addition of calcium fluoride.

  14. Study of the reduction mechanism of ironsands with addition of blast furnace bag dust

    Science.gov (United States)

    Xing, Xiangdong; Chen, Yunfei; Liu, Yiran

    2018-02-01

    To improve the reduction properties of ironsands carbon-containing briquettes, the behavior of ironsand during reduction by the addition of blast furnace bag dust (BFBD) is studied using a high temperature resistance furnace, X-ray diffraction (XRD) analysis and scanning electron microscopy. Additionally, the reduction mechanism is discussed in this study. The results showed that the reduction level and compressive strength of ironsand carbon-containing briquettes could be promoted by increasing the proportion of BFBD. When the addition rate of BFBD was 31.25%, the metallization rate and compressive strength increased from 82.1% and 21.5 N/a to 91.4% and 172.5 N/a, respectively. Metallic iron reduced from BFBD particles favored the carbon gasification reaction, which enhanced the internal CO concentration, and then promoted the FeTiO3 reduction to Fe in ironsand. Meanwhile, a large amount of the liquid phase generated during the reduction process also favored Fe2+ diffusion, spread of iron joined crystals and the growth of crystals, which resulted in the improvement of the compressive strength of the ironsand carbon-containing briquettes.

  15. Integrated emissions control system for residential CWS furnace. Final report, September 20, 1989--March 20, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W.; McLarnon, C.

    1993-03-01

    One of the major obstacles to the successful development and commercialization of a coal-fired residential furnace is the need for a reliable, cost-effective emission control system. Tecogen is developing a novel, integrated control system to control NO{sub x}SO{sub 2}, and particulate emissions. At the heart of this system is a unique emissions control reactor for the control of SO{sub 2}. This reactor provides high sorbent particle residence time within the reactor while doing so in a very compact geometry. Final cleanup of any fine particulates exiting the reactor including respirable-sized particulates, is completed with the use of high efficiency bag filters. Under a previous contract with PETC (Contract No. DE-AC22-87PC79650), Tecogen developed a residential-scale Coal Water Slurry (CWS) combustor to control NO{sub x}emission. This combustor makes use of centrifugal forces, set up by a predominantly tangential flow field, to separate and confine larger unburned coal particles in the furnace upper chamber. Various partitions are used to retard the axial, downward flow of these particles, and thus maximize their residence time in the hottest section of the combustor. By operating this combustor under staged conditions, the local stoichiometry in the primary zone can be controlled in such a manner as to minimize NO{sub x} emission.

  16. Exergo-Ecological Assessment Of Auxiliary Fuel Injection Into Blast-Furnace

    Directory of Open Access Journals (Sweden)

    Stanek W.

    2015-06-01

    Full Text Available Metallurgy represents complex technological chain supplied with different kinds of primary resources. Iron metallurgy based on blast-furnace process, dominates in world steel production. Metallurgical coke is the basic fuel in this case. Its production is connected with several environmental disadvantageous impacts. One of them is the extended production chain from primary energy to final energy. The reduction of coke consumption in the process can be achieved e.g. by injection of auxiliary fuels or increasing the thermal parameters in the process. In present injection of pulverised coal dominates while recirculation of top-gas seems to be future technology. However, the latter one requires the CO2 removal that additionally extended the production chain. The evaluation of resources management in complex energy-technological systems required application of advanced method based on thermodynamics. In the paper the system exergo-ecological assessment of pulverised coal injection into blast-furnace and top-gas recirculation has been applied. As a comparative criterion the thermo-ecological cost has been proposed.

  17. Mathematical Modeling of the High Temperature Treatment of Birch in a Prototype Furnace

    Directory of Open Access Journals (Sweden)

    Duygu Kocaefe

    2013-01-01

    Full Text Available In recent years, various wood modification technologies have been commercialized as alternatives to the traditional chemical treatments for wood preservation. The high temperature heat treatment of wood is one of these commercially viable and environmentally friendly alternative wood modification technologies. During this treatment, wood is heated to temperatures above 200°C by contacting it with hot gas. The chemical structure of wood changes leading to increased dimensional stability and resistance to microorganisms. Wood darkens making it aesthetically more attractive. However, it loses some of its elasticity. Therefore, the high temperature heat treatment has to be optimized for each species and each technology. The mathematical modeling is an important tool for optimization. It can also be used as a powerful tool for furnace modification and design. A reliable and predictive model was developed to simulate numerically the heat treatment process. Heat treatment experiments were carried out in the prototype furnace of the University of Quebec at Chicoutimi. The model was validated by comparing the predictions with the experimental data. In this paper, the results of the model applied to birch heat treatment are presented. The model predictions are in good agreement with the data.

  18. Filtration of Oil-furnace Carbon Black Dust Particles from the Tail Gases by Filter Bags With PTFE Membrane

    Directory of Open Access Journals (Sweden)

    Čuzela, D.

    2010-01-01

    Full Text Available During the industrial production of oil furnace carbon black, tail gases containing oil-furnace carbon black dust particles are emitted to the atmosphere. In the carbon black plant, Petrokemija d. d., there are six exhaust stacks for tail gases. Each of them has installed process equipment for cleaning tail gases. Efficiency of cleaning mainly depends on equipment construction and cleaning technology. The vicinity of the town, quality of the air in the region of Kutina, regarding floating particles PM10, and corporate responsibility for further enviromental improvement, imposes development of new methods that will decrease the emmision of oil-furnace carbon black dust particles in the air. Combining centrifugal percipitator and filter, special construction of cyclofilter for filtration of oil-furnace carbon black dust particles from tail gases by using PTFE (polytetrafluoroethylene membrane filter bags, was designed. Developed filtration technique provides η = 99.9 % efficiency of filtration. Construction part of the filter contains the newest generation of PTFE membrane filter bags with the ability of jet pulse cleaning. Using the PTFE membrane filter bags technology, filtration efficiency for oil-furnace carbon black dust particles in tail gases of maximum γ=5mgm-3can be achieved. The filtration efficiency was monitored continuously measuring the concentration of the oil-furnace carbon black dust particles in the tail gases with the help of in situ electronic probe. The accomplished filtration technology is the base for the installation of the PTFE membrane filter bags in the main operation filters which will provide better protection of the air in the town of Kutina against floating particles PM10.

  19. Modern State and Efficient Analysis of Heat Recovery in Fuel Furnaces Using High Temperature Recuperators. Part 1.

    Directory of Open Access Journals (Sweden)

    B. S. Soroka

    2013-01-01

    Full Text Available A modern method for determination of fuel efficiency which is used in high-temperature plants (industrial furnaces has been considered in the paper. The paper estimates a heat recovery role of flue gases at the furnace outlet with the purpose to save  natural gas and replace it with alternative gas fuel. Efficient heat-utilizing installations for high-temperature plants have been presented in the paper, examples of heat recovery unit application in various technological schemes including processes of biomass gasification.

  20. Continual Measuring of Local Stress Values on Shell of the Blast Furnace Hearth and of Total Shell Expansion

    Directory of Open Access Journals (Sweden)

    P. Bigoš

    2012-01-01

    Full Text Available This paper deals with installation of strain gauges on the external surface of the blast furnace shell in two rows, whereas there will be defi ned 8 measuring points in every row. The fi nal result is evaluation of data obtained during up to 45 days of the operation. In this papers are commentary and discussions to measured time behaviours. The main purpose of this measuring was investigation of impact of salamander on blast furnace shell expansion after its lay off , cooling and next starting of operation.

  1. Pilot scale electron bombardment furnace for continuous casting; application to the trial preparation of 20 kg of uranium monocarbide rods

    International Nuclear Information System (INIS)

    Trouve, J.; Genard, R.; Treillou, A.; Accary, A.

    1964-01-01

    The authors describe a pilot scale electron beam furnace designed for continuous melting and casting of uranium-carbon alloys. This equipment allows the melting and casting processes to be completely automatically controlled, the cooling being carried out under vacuum and the discharge being effected without breaking the vacuum. In a pre-production run of 20 kg of slugs, the composition of practically all the pieces was controlled within ± 0,1 per cent C. The output of the furnace was 2,2 kg/hour. (authors) [fr

  2. Synthesis and characterization of CaBi 4Ti 4O 15 thin films annealed by microwave and conventional furnaces

    Science.gov (United States)

    Simões, A. Z.; Riccardi, C. S.; Ramírez, M. A.; Cavalcante, L. S.; Longo, E.; Varela, J. A.

    2007-08-01

    CaBi 4Ti 4O 15 thin films were deposited by the polymeric precursor method and crystallized in a domestic microwave oven and conventional furnace. The films obtained for microwave energy are well-adhered, homogeneous and with good specularity when treated at 700 °C for 10 min. The microstructure and the structure of the films can be tuned by adjusting the crystallization conditions. When microwave oven is employed, the films presented bigger grains with mean grain size around 80 nm. For comparison, films were also prepared by the conventional furnace at 700 °C for 2 h.

  3. A comparison between weighted sum of gray and spectral CK radiation models for heat transfer calculations in furnaces

    Energy Technology Data Exchange (ETDEWEB)

    El Ammouri, F.; Plessier, R.; Till, M.; Marie, B.; Djavdan, E. [Air Liquide Centre de Recherche Claude Delorme, 78 - Jouy-en-Josas (France)

    1996-12-31

    Coupled reactive fluid dynamics and radiation calculations are performed in air and oxy-fuel furnaces using two gas radiative property models. The first one is the weighted sum of gray gases model (WSGG) and the second one is the correlated-k (CK) method which is a spectral model based on the cumulative distribution function of the absorption coefficient inside a narrow band. The WSGG model, generally used in industrial configurations, is less time consuming than the CK model. However it is found that it over-predicts radiative fluxes by about 12 % in industrial furnaces. (authors) 27 refs.

  4. CFD-supported development of small-scale biomass furnaces; CFD-gestuetzte Entwicklung von Biomassefeuerungen im kleinen Leistungsbereich

    Energy Technology Data Exchange (ETDEWEB)

    Scharler, R. [Bios Bioenergiesystem GmbH, Graz (Austria); Obernberger, I. [Technische Univ. Eindhoven (Netherlands). Thermochemische Biomassekonversion; Weissinger, A. [Oesterreichische Kraft und Waerme aus Biomasse GmbH (KWB), St. Margarethen/Raab (Austria). Bereich Forschung und Entwicklung; Schmidt, W. [Oesterreichische Kraft und Waerme aus Biomasse GmbH (KWB), St. Margarethen/Raab (Austria). Bereich Produktentwicklung, Umwelt- und Informationsmanagement

    2005-07-01

    Despite the complexity of solid biomass combustion, the Bios Bioenergiesysteme GmbH, Graz, Austria, has successfully developed and optimised several biomass furnaces in the range of 500 kW to 30 MW based on CFD (Computational Fluid Dynamics). A project carried out in co-operation with the KWB Kraft und Waerme aus Biomasse GmbH, St. Margarethen, Austria, demonstrates the application of CFD for the efficient and improved design of small-scale furnaces for solid biofuels like pellets and wood chips as basis for a series production. (orig.)

  5. Oxygen blast furnace and combined cycle (OBF-CC) - an efficient iron-making and power generation process

    International Nuclear Information System (INIS)

    Jianwei, Y.; Guolong, S.; Cunjiang, K.; Tianjun, Y.

    2003-01-01

    A new iron and power generating process, oxygen blast furnace and combined cycle (OBF-CC), is presented. In order to support the opinion, the features of the oxygen blast furnace and integrated coal gasification and combined cycle (IGCC) are summarized. The relation between the blasting parameters and the output gas quantity, as well as caloric value is calculated based on mass and energy balance. Analysis and calculation indicate that the OBF-CC will be an efficient iron-making and power generation process with higher energy efficiency and less pollution

  6. FY 1999 report on the results of the R and D on high performance industrial furnace, etc.; 1999 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    In the development of high performance industrial furnace, initial targets were achieved such as energy saving of 30%, downsizing of 20%, and a remarkable NOx reduction. To verify the achievement, the test field project is being worked on by NEDO. In FY 1998, 23 heating furnaces, 29 heat treat furnaces and 6 melting furnaces were under the project at energy saving effect of 52,000 kl converted to crude oil. In FY 1999, 18 heating furnaces, 26 heat treat furnaces and 7 melting furnaces are now under the project at energy saving effect of 57,000 kl. The project was awarded 'The 9th Nikkei Global Environmental Technology Prize.' The themes for the R and D are as follows: high efficiency exhaust heat utilization system, self-completion type high temperature/high radiation heating technology, technology to make heat transfer in steel heating suitable under non-stationary state, high efficiency heat transfer technology, technology to optimize the shape of heating furnace, high performance atmosphere heat treat furnace, high efficiency heat transfer technology by high temperature jet flame heating, technology of high efficiency aluminum melting furnace, technology to improve soaking degree in steel heating, high performance tubular heating furnace in oil refining, optimum combustion control technology of regenerative burner furnace, and laser measuring method inside industrial furnace. (NEDO)

  7. Surface studies on graphite furnace platforms covered with Pd, Rh and Ir as modifiers in graphite furnace atomic absorption spectrometry of tellurium

    Energy Technology Data Exchange (ETDEWEB)

    Pedro, Juana [Area de Química Analítica, Departamento de Química, Facultad de Ingeniería Química, Universidad Nacional del Litoral, Santiago del Estero 2829 (S3000GL.N), Santa Fe (Argentina); Stripekis, Jorge [Laboratorio de Análisis de Trazas, Departamento de Química Inorgánica, Analítica y Química Física, INQUIMAE, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria (1428), Buenos Aires (Argentina); Departamento de Ingeniería Química, Instituto Tecnológico de Buenos Aires, Av. Eduardo Madero 399 (1106), Buenos Aires (Argentina); Bonivardi, Adrian [Area de Química Analítica, Departamento de Química, Facultad de Ingeniería Química, Universidad Nacional del Litoral, Santiago del Estero 2829 (S3000GL.N), Santa Fe (Argentina); Tudino, Mabel, E-mail: tudino@qi.fcen.uba.ar [Laboratorio de Análisis de Trazas, Departamento de Química Inorgánica, Analítica y Química Física, INQUIMAE, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria (1428), Buenos Aires (Argentina)

    2015-05-01

    The main objective of this work is the study of correlations between the efficiency of the distribution of the permanent platinum group modifiers Pd, Rh and Ir over the graphite surface with the aim of improving analytical signal of tellurium. Modifier solution was deposited onto the platform and pyrolysed after drying. In the case of Pd, the physical vaporization/deposition technique was also tested. In order to analyze the differences amongst coverings (morphology, topology and distribution), the graphite surfaces were studied with scanning electron microscopy and energy dispersive X-ray microscopy. Micrographs for physical vaporization and pyrolytic deposition of Pd were also analyzed in order to explain the lack of signal obtained for tellurium with the first alternative. Similar micrographs were obtained for pyrolytic deposition of Ir and Rh and then, compared to those of Pd. Ir showed the most homogeneous distribution on the graphite surface and the tallest and sharpest transient. With the aim of improving the analytical signal of tellurium, the correlation between the surface studies and the tellurium transient signal (height, area and shape) is discussed. - Highlights: • Distribution of Rh, Pd and Ir onto graphite furnaces is evaluated by SEM and EDX • Micrographs and spectra showed that surface distribution could influence Te signal. • Ir showed the best signal together with the most homogeneous surface distribution. • Pd-PVD micrographs revealed the absence of graphite and no signal for Te.

  8. Energy-saving heating technology in a shaft furnace with modern recuperator burners; Energiesparende Beheizung eines Schachtofens mit modernen Rekuperator-Brennern

    Energy Technology Data Exchange (ETDEWEB)

    Kaczor, H.E. [Buderus Ederstahlwerke AG, Wetzlar (Germany); Bonnet, U. [WS Waermeprozesstechnik GmbH, Tech. Verkauf Nord/West, Witten (Germany)

    2006-06-15

    The article reports on the successful use of recuperator burners in a shaft furnace for reheating of forging ingots at Buderus Edelstahl GmbH. The cold-air burner equipped shaft furnace was converted in just twenty days to use modern recuperator burners, in order to achieve high energy savings. (orig.)

  9. Energy saving options for glass furnaces & recovery of heat from their flue gases and experiences with batch & cullet pre-heaters applied in the glass industry

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2009-01-01

    Several measures, such as changes in batch composition (less batch humidity), or optimization of operating conditions, and limiting the combustion air excess, can lead to typically 2-8 % of energy savings of industrial glass furnaces. Larger energy savings are only possible by new furnace designs,

  10. Catalytically supported reduction of emissions from small-scale biomass furnace systems

    International Nuclear Information System (INIS)

    Hartmann, Ingo; Lenz, Volker; Schenker, Marian; Thiel, Christian; Kraus, Markus; Matthes, Mirjam; Roland, Ulf; Bindig, Rene; Einicke, Wolf-Dietrich

    2011-01-01

    The increased use of solid biomass in small combustion for generating heat from renewable energy sources is unfortunately associated with increased emissions of airborne pollutants. The reduction is possible on the one hand by the use of high-quality modern furnaces to the latest state of the art. On the other hand, several promising approaches method for retrofitting small-scale furnaces are currently being developed that will allow an effective emission reduction by the subsequent treatment of the exhaust gas. The overview of current available emission control technologies for small-scale biomass combustion plants shows that there is still considerable need for research on the sustainable production of heat from solid biofuels. The amendment to the 1st BImSchV provides a necessary drastic reduction of discharged pollutants from small-scale biomass furnaces. When using the fuel wood in modern central heating boilers the required limits can be met at full load. However, dynamic load changes can cause brief dramatic emission increases even with wood central heating boilers. Firebox and control optimization must contribute in the future to a further reduction of emissions. The typical simple single-room fireplaces like hand-fed wood stoves are suitable under type test conditions to comply the limit values. By contrast, in practical operation, the harmful gas emissions be exceeded without secondary measures normally. The performed experimental investigations show that a reduction of both CO and of organic compounds by catalytic combustion is possible. In addition to developing specially adapted catalysts, it is necessary to provide additional dust separation by combined processes, since conventional catalysts are not suitable for deposition and retention of particulate matter or would lose their activity due to dust accumulation on the active surface, when the catalyst would act as a filter at the same time. To enable sufficiently high reaction temperatures and thus a

  11. Iron making technology with fuels and other materials injection in blast furnace tuyeres. Part 1. Auxiliary fuels characteristics and its influence in the blast furnace process; Tecnologia de fabricacion de arrabio con la inyeccion de combustibles y otros materiales por toberas en el horno alto. I parte. Caracteristicas de los combustibles auxiliares y su influencia en el proceso del horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, L. [Union de Empresas de Recuperacion de Materias Primas. Ciudad de La Habana (Cuba); Cores, A.; Formoso, A. [Centro Nacional de Investigaciones Metalurgicas. Madrid (Spain); Babich, A.; Yaroshevskii, S. [Universidad Estatal Tecnologica de Donetsk. Ucrania (Ukraine)

    1998-06-01

    The injection of fuels by tuyeres in the blast furnace is a used practice in most furnaces with the principal aim to reduce the coke consumption by ton of pig iron produced. The nature of these fuels is very diverse and depends on the resources of each country and of the fuel price. At this moment the coal injection (pulverized and granular) is the most extended practice, and the number of furnaces with facilities for coal injection increases continuously. (Author) 14 refs.

  12. Identification of molecules in graphite furnace by laser ionization time-of-flight mass spectrometry: sulfur and chlorine containing compounds

    CSIR Research Space (South Africa)

    Raseleka, RM

    2004-01-01

    Full Text Available An electro thermal vaporizer (ETV) coupled to a time-of-flight mass spectrometer (TOF-MS) with laser ionization (LI) was applied to the identification of molecules from sulphur and chlorine matrices in the furnace. An interface was developed...

  13. Application of encapsulated lightweight aggregate impregnated with sodium monofluorophosphate as a self-healing agent in blast furnace slag mortar

    NARCIS (Netherlands)

    Sisomphon, K.; Copuroglu, O.; Fraaij, A.

    2011-01-01

    This paper studies the potential of using expanded clay lightweight aggregate impregnated with sodium monofluorophosphate (Na2FPO3) solution which is eventually encapsulated by a cement paste layer to produce a self-healing system in blast furnace slag cement mortars. It was found that the technique

  14. Analysis of the Rheological Behaviour of Selected Semi-Solid Slag Systems in Blast Furnace Flow Conditions

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-04-01

    Full Text Available The rheological properties of liquid and semi-solid systems of slag and hot metal in a blast furnace are extremely important from the perspective of their dripping in the unit. The rheological nature and the values of the dynamic viscosity coefficient of liquid and semi-solid phases - slag and hot metal - determine the permeability of the zones in which those systems exist. The modelling of dripping processes and e.g. static and dynamic holding/retention of liquid in the bed, requires an accurate description of the rheological behaviour of slag and iron systems. Determining the liquid flow through the lump bed of the blast furnace is based on the assumption that liquids in the unit in the whole range of their occurrence are similar to a Newtonian ideal liquid. This study presents an analysis of the findings of high-temperature rheometric measurements of CaO-SiO2-Al2O3-MgO systems, liquid, semi-solid slags of the blast furnace type doped with TiO2 and solids in the form of TiN. The tests were performed within a temperature range of 1310-1490°C. Also measurement results for glycerol solutions with concentrations of 86% and 100% at the ambient temperature, simulating blast furnace slags with various contents of solids - PC, anthracite - are presented.

  15. Online monitoring of the two-dimensional temperature field in a boiler furnace based on acoustic computed tomography

    International Nuclear Information System (INIS)

    Zhang, Shiping; Shen, Guoqing; An, Liansuo; Niu, Yuguang

    2015-01-01

    Online monitoring of the temperature field is crucial to optimally adjust combustion within a boiler. In this paper, acoustic computed tomography (CT) technology was used to obtain the temperature profile of a furnace cross-section. The physical principles behind acoustic CT, acoustic signals and time delay estimation were studied. Then, the technique was applied to a domestic 600-MW coal-fired boiler. Acoustic CT technology was used to monitor the temperature field of the cross-section in the boiler furnace, and the temperature profile was reconstructed through ART iteration. The linear sweeping frequency signal was adopted as the sound source signal, whose sweeping frequency ranged from 500 to 3000 Hz with a sweeping cycle of 0.1 s. The generalized cross-correlation techniques with PHAT and ML were used as the time delay estimation method when the boiler was in different states. Its actual operation indicated that the monitored images accurately represented the combustion state of the boiler, and the acoustic CT system was determined to be accurate and reliable. - Highlights: • An online monitoring approach to monitor temperature field in a boiler furnace. • The paper provides acoustic CT technology to obtain the temperature profile of a furnace cross-section. • The temperature profile was reconstructed through ART iteration. • The technique is applied to a domestic 600-MW coal-fired boiler. • The monitored images accurately represent the combustion state of the boiler

  16. The metallurgic furnaces at the Curamba Inca site (Peru): a study by Moessbauer spectroscopy and X-ray diffractometry

    International Nuclear Information System (INIS)

    Huaypar, Yezena; Vetter, Luisa; Bravo, Jorge

    2007-01-01

    The Inca site at Curamba is located in the Province of Apurimac in the southern highlands of Peru where, according to some historians, several thousand furnaces used for ore smelting were found. For this work, four samples of burned soil were gathered from these furnaces and classified as Curamba1, Curamba2, Curamba3, and Curamba4, and studied using transmission Moessbauer spectroscopy (TMS) and X-ray diffractometry (XRD). The mineralogical composition of the samples was determined by XRD and the structural sites in the minerals occupied by iron cations were characterized by TMS. Moreover, an attempt was made to determine the maximum temperature reached in these furnaces using the refiring technique of the samples in an oxidizing environment and monitoring the structural modifications at the iron sites by changes in the Moessbauer hyperfine parameters. The TMS results of Curamba2 show that the maximum temperature reached in this furnace was about 900 deg. C, in agreement with the mineralogical composition found by XRD. In the case of Curamba1 and Curamba4 the maximum temperature estimated was about 400 deg. C.

  17. Numerical investigation of pyrolysis of a Loy Yang coal in a lab-scale furnace at elevated pressures

    Science.gov (United States)

    Hart, James; Al-Abbas, Audai Hussein; Naser, Jamal

    2013-12-01

    A computational fluid dynamics (CFD) model of the pyrolysis of a Loy Yang low-rank coal in a pressurised drop tube furnace (pdtf) was undertaken evaluating Arrhenius reaction rate constants. The paper also presents predictions of an isothermal flow through the drop tube furnace. In this study, a pdtf reactor operated at pressures up to 15 bar and at a temperature of 1,173 K with particle heating rates of approximately 105 K s-1 was used. The CFD model consists of two geometrical sections; flow straightner and injector. The single reaction and two competing reaction models were employed for this numerical investigation of the pyrolysis process. The results are validated against the available experimental data in terms of velocity profiles for the drop tube furnace and the particle mass loss versus particle residence times. The isothermal flow results showed reasonable agreement with the available experimental data at different locations from the injector tip. The predicted results of both the single reaction and competing reaction modes showed slightly different results. In addition, several reaction rate constants were tested and validated against the available experimental data. The most accurate results were being Badzioch and Hawksley (Ind Eng Chem Process Des Dev 9:521-530, 1970) with a single reaction model and Ubhayakar et al. (Symp (Int) Combust 16:427-436, 1977) for two competing reactions. These numerical results can provide useful information towards future modelling of the behaviour of Loy Yang coal in a full scale tangentially-fired furnace.

  18. The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

  19. Tumor prevalence and biomarkers of exposure in brown bullhead (Ameiurus nebulosus) from Back River, Furnace Creek, and Tuckahoe River, Maryland

    Science.gov (United States)

    Pinkney, A.E.; Harshbarger, J.C.; May, E.B.; Melancon, M.J.

    2004-01-01

    Brown bullheads (Ameiurus nebulosus) were collected from 2 locations near Baltimore, Maryland, Back River and Furnace Creek, and 1 (reference) location, Tuckahoe River, to compare the prevalence of tumors (liver and skin) and visible skin lesions (fin erosion and abnormal barbels). Cytochrome P450 activity measured as ethoxyresorufin-O-deethylase, biliary PAH-like fluorescent metabolites, and fillet contaminant concentrations were determined as indicators of exposure in a randomly selected subset of the fish. There were no significant differences in liver tumor prevalence: Back River = 8% (4/50), Furnace Creek = 0% (0/50), and Tuckahoe River = 2.6% (1/39; p = 0.20, extension of Fishers exact test). Skin tumor prevalence was as follows: Furnace Creek = 12% (6/50), Back River = 8% (4/50), and Tuckahoe River = 0% (0/39; p = 0.063). In the Back River fish, there was a 40% (20/50) prevalence of fin erosion and a 28% (14/50) prevalence of abnormal (shortened, clubbed, or missing) barbels. Fin erosion was not observed in the other collections, and only 10% (5/50) of the Furnace Creek fish had abnormal barbels (p tumors, fin erosion, and abnormal barbels.

  20. Processes subject to integrated pollution control. Combustion processes: reheat and heat treatment furnaces 50 MW(th) and over

    International Nuclear Information System (INIS)

    1995-01-01

    This document, part of a series offering guidance on pollution control regulations issued by Her Majesty's Inspectorate of Pollution, focuses on combustion processes involved with reheat and heat treatment furnaces of 50 MW (th) and over. Techniques for controlling releases into air, water and to land are detailed as are the various pollution monitoring strategies. (UK)