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Sample records for furnace slag cement

  1. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  2. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  3. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  4. Characteristics and properties of oil-well cements auditioned with blast furnace slag

    International Nuclear Information System (INIS)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  5. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

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    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  6. Innovation based on tradition : Blast furnace slag cement for durable concrete structures in Norway?

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.; De Rooij, M.; Larsen, C.K.; Pedersen, B.

    2014-01-01

    Blast furnace slag cement (BFSC) has been used to build reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by

  7. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate,

  8. Incorporation of cement bypass flue dust in fly ash and blast furnace slag-based geopolymer

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    Mohamed E. Sultan

    2018-06-01

    Full Text Available This work utilizes cement kiln dust in fly ash and blast furnace slag-based geopolymer. Geopolymer cement was produced using different compositions of ground, granulated blast furnace slag with fly ash and cement bypass flue dust. Crystalline sodium metasilicate pentahydrate was used as an activator at 10, 15 and 20% (by weight of the geopolymer source materials. The geopolymer is formed in the solid state like ordinary Portland cement. The mechanical and chemical properties of the geopolymeric materials were examined. Measuring of mechanical properties by compressive strength of the hardened geopolymer pastes at different curing ages; microstructure was evaluated by X-ray diffraction (XRD and scanning electron microscope (SEM; thermal properties were estimated by thermogravimetry analysis (TGA and derivative thermogravimetric analysis (DTG. The results indicate that the compressive strength of the geopolymer pastes is increased with higher Na2SiO3.5H2O content. The geopolymeric properties were enhanced by higher pH, which helps in the dissolution of geopolymer source materials during geopolymerization. SEM showed that mixes containing 15 and 20% sodium metasilicate had more compact and dense structures. On the other hand, GGBFS mix (G-20 exhibits more hydration and geopolymeric products during TGA/DTG compared with other mixes which contain FA with/without GGBFS. Keywords: Cement bypass flue dust, Geopolymer, Ground granulated blast furnace, Fly ash

  9. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    Directory of Open Access Journals (Sweden)

    Sánchez, R.

    2011-06-01

    Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 29Si and 27Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

    En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de 29Si y 27Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

  10. Estimation of minimum detectable concentration of chlorine in the blast furnace slag cement concrete

    Energy Technology Data Exchange (ETDEWEB)

    Naqvi, A.A., E-mail: aanaqvi@kfupm.edu.s [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Garwan, M.A.; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman,; Raashid, M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

    2011-01-01

    The Prompt Gamma Neutron Activation Analysis technique was used to measure the concentration of chloride in the blast furnace slag (BFS) cement concrete to assess the possibility of reinforcement corrosion. The experimental setup was optimized using Monte Carlo calculations. The BFS concrete specimens containing 0.8-3.5 wt.% chloride were prepared and the concentration of chlorine was evaluated by determining the yield of 6.11, 6.62, 7.41, 7.79 and 8.58 MeV gamma-rays. The Minimum Detectable Concentration (MDC) of chlorine in the BFS cement concrete was estimated. The best value of MDC limit of chlorine in the BFS cement concrete was found to be 0.034 {+-} 0.011 and 0.038 {+-} 0.012 wt.% for 6.11 and 6.62 MeV prompt gamma-rays. Within the statistical uncertainty the lower bound of the measured MDC of chlorine in the BFS cement concrete meets the maximum permissible limit of 0.03 wt.% of chloride set by the American Concrete Institute.

  11. Early and late hydration of supersulphated cements of blast furnace slag with fluorgypsum

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    Bazaldúa-Medellín, M. E.

    2015-03-01

    Full Text Available The hydration, strength development and composition of hydration products of supersulphated cements were characterized from the first 48 hours up to 360 days. Two compositions of 80% Blast furnace slag, 10–15% Fluorgypsum and 10–5% Portland cement were cured in dry and wet conditions. The main hydration products were ettringite and C-S-H since the first hours and up to 360 days as evidenced by X-ray diffraction, thermal analysis and electron microscopy. The strength was favored by higher fluorgypsum contents and lower Portland cement contents. These cements generated heats of hydration of 40–57 KJ/Kg after 28 hours, which are lower than portland cement.Se realizó la caracterización de la hidratación, desarrollo de resistencia y la composición de los productos de hidratación de los cementos supersulfatados durante las primeras 48 horas y hasta 360 días. Se estudiaron dos composiciones de 80% de Escoria de alto horno, 10–15% de Fluoryeso y 10–5% de Cemento portland, se curaron en condiciones secas y húmedas. Los principales productos de hidratación fueron etringita y C-S-H desde las primeras horas y hasta 360 días, como se evidenció por difracción de rayos X, análisis térmico y microscopía electrónica de barrido. La resistencia se favoreció con mayor contenido de fluoryeso y bajos contenidos de cemento portland. Estos cementos generaron calores de hidratación de 40–57 KJ/Kg después de 28 horas, los cuales resultan más bajos que los generados por el cemento portland.

  12. The use of blast furnace slag

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    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  13. Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

    Science.gov (United States)

    Chao, L. C.; Kuo, C. P.

    2018-01-01

    High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

  14. The influence of chemical composition and fineness on the performance of alkali activated cements obtained from blast furnace slags

    International Nuclear Information System (INIS)

    Langaro, Eloise Aparecida; Matoski, Adalberto; Luz, Caroline Angulski da; Buth, Islas Stein; Moraes, Maryah Costa de; Pereira Filho, Jose Ilo

    2017-01-01

    New binders are being developed for concrete in order to reduce the environmental impact mainly related to CO_2 emissions. Alkali -activated cements (CATs) are obtained from lime-aluminosilicate materials and an alkali activator and can reduce by 80% the emission of CO_2 compared to Portland Cement (PC). Papers have also shown physical and mechanical properties similar or higher than those presented by the PC, however, the activation of raw material is complex. Recent papers have also have showed a strong influence of the characteristics of raw material on the performance of CAT, however, little mentioned in the literature.. Therefore, this paper aimed to analyze the influence of characteristics of blast furnace slag (fineness and chemical composition) on the behavior of activated alkali cements. For this purpose, two slags were used, A and B, which were submitted to different milling times; and activated using 5% of NaOH. Mortars and pastes were prepared for compressive strength testing (7 and 28 days), measurements of heat of hydration and investigation of microstructure (XRD and DSC) were made. The results showed that the mortar made with slag A reached a very good mechanical performance, close to 48MPa at 28 days, and higher formation of CSH, in opposite of slag B. The probable hypothesis of this study is that the system formed in CAT made with slag A (containing more Al_2O_3) could provide CSH with a greater incorporation of Al and a lower crystallinity, increasing the mechanical strength. (author)

  15. Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-07-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  16. Solidification of ion exchange resins saturated with Na+ ions: Comparison of matrices based on Portland and blast furnace slag cement

    International Nuclear Information System (INIS)

    Lafond, E.; Cau dit Coumes, C.; Gauffinet, S.; Chartier, D.; Stefan, L.; Le Bescop, P.

    2017-01-01

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na + form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic. - Highlights: • Solidification of cationic resins in the Na + -form is investigated. • Portland and blast furnace slag cements are compared. • Deleterious expansion is observed with Portland cement only. • Resin swelling is due to a decrease in the osmotic pressure of the pore solution. • The consolidation rate of the matrix is a key parameter to prevent damage.

  17. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  18. Cement-free Binders for Radioactive Waste Produced from Blast-furnace Slag using Vortex Layer Activation Technology

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    Mazov Ilya

    2017-01-01

    Full Text Available The paper addresses the issue of recycling granulated blast-furnace slag (gBFS as a source for production of cement-free binder materials for further usage in rare-earth metals production for radioactive waste disposal. The use of the vortex layer activator was provided as main technique allowing to produce high-dispersed chemically activated binders. The paper examines the effect of processing conditions on the physical-chemical and mechanical properties of the resulting BFS-based cement-free materials and gBFS-based concretes.

  19. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    NICO

    2017-05-16

    May 16, 2017 ... ground granulated blast furnace slag (GGBS) and silica fume (SF), to concrete mixtures to increase the corrosion resistance of the reinforcement in the matrix and its subsequent design life span. Various investigations have reported on the effect of mineral admixtures and additions on chloride binding in ...

  20. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements; Difratometria de raios X de pastas de cimento Portland comum e de alto-forno submetidas a cura termica

    Energy Technology Data Exchange (ETDEWEB)

    Camarini, G [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia; Djanikian, J G [Sao Paulo Univ., SP (Brazil). Escola Politecnica

    1994-12-31

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95{sup 0} C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab.

  1. Solidification of ion exchange resins saturated with Na+ ions: Comparison of matrices based on Portland and blast furnace slag cement

    Science.gov (United States)

    Lafond, E.; Cau dit Coumes, C.; Gauffinet, S.; Chartier, D.; Stefan, L.; Le Bescop, P.

    2017-01-01

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na+ form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic.

  2. The effect of blast furnace slag on the microstructure of the cement paste/steel interface

    International Nuclear Information System (INIS)

    Onabolu, O.A.; Pratt, P.L.

    1988-01-01

    The microstructures of steel reinforced ordinary Portland cement mortar samples, and those containing 40% and 70% slag as cement replacement, have been studied by electron optical techniques, after exposure to stagnant sea-water at 23 0 C for 320 days. Fracture surfaces along the interface with steel were examined using secondary electron imaging in the SEM. This revealed differences between the OPC and slag specimens as regards the morphology of the phases and the amounts of calcium hydroxide present. The microstructure at the interface with steel was studied by means of back scattered electron imaging combined with quantitative image analysis. Chloride concentrations at sections around the interface were determined by means of an EDXA facility linked to the SEM. Even after 320 days immersion in sea-water, there was some calcium hydroxide present in the interfacial zone

  3. EVALUATION OF THE THIXOTROPY OF OIL-WELL CEMENTS USED FOR CEMENTING LOST CIRCULATION ZONES: EFFECT OF PLASTER AND BLAST FURNACE SLAG

    Directory of Open Access Journals (Sweden)

    T. Bouziani

    2015-08-01

    Full Text Available Cementing of oil and gas wells can be a very delicate operation. Among the concerns of service companies, during this operation are the nature and conditions of the formations in well. This is the case of cementing operations in southern Algeria, specifically on the fields of In-Amen, where the formations in lost zones are naturally weak and highly permeable. In these areas, drilling fluids (muds and cements pumped will be, completely or partially lost, what we call "lost circulation". Thixotropic cements are useful to overcome lost circulation problems. They are characterized by a special rheological behavior, allowing it to plug lost zones when they are pumped.Our work aims to assess the thixotropy of cements perapred with two types of cement (class G Asland cement and CEM I 42.5 portland cement with the plaster, using a viscometer with coaxial cylinder (couette type. Moreover, the effect of blast furnace slag (LHF on the properties and thixotropic mixtures prepared was also studied. The results show that portland cement (available locally can produce mixes with higher and more stable thixotropy than the class G cement (from importation, which is a practical and economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster.

  4. Chloride transport testing of blast furnace slag cement for durable concrete structures in Norway : From 2 days to one year age

    NARCIS (Netherlands)

    Polder, R.B.; de Rooij, M.R.; Larsen, CK; Pedersen, B; Beushausen, H.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  5. Chloride transport testing of blast furnace slag cement for durable concrete structires in Norway: From 2 days to one year age

    NARCIS (Netherlands)

    Polder, R.B.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2016-01-01

    Blast furnace slag cement (BFSC) has been used in reinforced concrete structures in marine and road environment in The Netherlands for nearly a century. Experience is good and long service lives can be obtained. In Norway experience with BFSC is scarce. In The Netherlands, a high resistance against

  6. Self-compacting concrete with sugarcane bagasse ash – ground blast furnace slag blended cement: fresh properties

    Science.gov (United States)

    Le, Duc-Hien; Sheen, Yeong-Nain; Ngoc-Tra Lam, My

    2018-04-01

    In this investigation, major properties in fresh state of self-compacting concrete (SCC) developed from sugarcane bagasse ash and granulated blast furnace slag as supplementary cementitious materials were examined through an experimental work. There were four mix groups (S0, BA10, BA20, and BA30) containing different cement replacing levels; and totally, 12 SCC mixtures and one control mixture were provided for the test. Fresh properties of the proposed SCC were evaluated through measurement of the density, slump, slump-flow, V-funnel test, T500 slump, Box-test, and setting time. The testing results indicated that replacing either SBA and/or BFS to OPC in SCC mixtures led to lower density, lesser flowability, and longer hardening times.

  7. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

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    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  8. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Safi, B.

    2011-09-01

    Full Text Available This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC. When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and the ratio for the slag was a constant 30 % by weight of the blend. Rheological and zeta potential tests were conducted to evaluate paste electrokinetics and rheological behaviour. The findings showed that burnt silt is apt for use as an addition to cement for SCC manufacture.

    En el presente trabajo se ha analizado la posibilidad de utilizar los lodos procedentes de embalses como adición en la fabricación del hormigón autocompactante (HAC. Con la calcinación, estos materiales se vuelven más reactivos debido a la transformación en metacaolín, del caolín que forma parte de su composición. Las materias primas empleadas en esta investigación son: cemento Pórtland, lodos de embalse calcinados y escorias granuladas de horno alto. Se prepararon pastas de cemento con mezclas que contenían dos o tres de estos materiales. El porcentaje de reemplazo de los lodos calcinados osciló entre el 10 y el 20 % en peso del cemento, mientras que el de la escoria fue del 30 % en peso de la mezcla. Se llevaron a cabo ensayos reológicos y de potencial zeta para evaluar el comportamiento electrocinético y reológico de las distintas pastas. De acuerdo con los resultados obtenidos, una vez calcinados, los lodos de embalse son aprovechables como adición al cemento con destino a la preparación de HAC.

  9. Evaluation of Grade 120 Granulated Ground blast Furnace Slag.

    Science.gov (United States)

    1999-06-01

    This study evaluates Grade 120 Granulated Ground Blast Furnace Slag (GGBFS) and its effect on the properties of hydraulic cement concretes used in structural and pavement construction. Several mix designs, structural and pavement, were used for this ...

  10. Solidification of ion exchange resins saturated with Na{sup +} ions: Comparison of matrices based on Portland and blast furnace slag cement

    Energy Technology Data Exchange (ETDEWEB)

    Lafond, E. [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze cedex (France); Cau dit Coumes, C., E-mail: celine.cau-dit-coumes@cea.fr [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze cedex (France); Gauffinet, S. [Laboratoire Interdisciplinaire Carnot de Bourgogne UMR 6303 CNRS-Université de Bourgogne, Dijon, France, 9 Av Alain Savary, BP 47870, 21078 Dijon cedex (France); Chartier, D. [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze cedex (France); Stefan, L. [AREVA, Back End Business Group, Dismantling & Services, 1 Place Jean Millier, 92084 Paris La Défense (France); Le Bescop, P. [CEA, DEN, DPC, SECR, F-91192 Gif-sur-Yvette (France)

    2017-01-15

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na{sup +} form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic. - Highlights: • Solidification of cationic resins in the Na{sup +}-form is investigated. • Portland and blast furnace slag cements are compared. • Deleterious expansion is observed with Portland cement only. • Resin swelling is due to a decrease in the osmotic pressure of the pore solution. • The consolidation rate of the matrix is a key parameter to prevent damage.

  11. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization.

    Science.gov (United States)

    Colangelo, Francesco; Cioffi, Raffaele

    2013-07-25

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  12. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  13. Preparing hydraulic cement from oil-shale slag

    Energy Technology Data Exchange (ETDEWEB)

    1921-11-19

    A process for the preparation of hydraulic cementing material from oil shale or oil-shale slag according to Patent 411,584 is characterized by the fact that the oil-shale slag is added to burnt marl, blast-furnace slag, and the like, whereupon the mixture is milled to dust in the known way.

  14. A study of photon interaction in some building materials: High-volume admixture of blast furnace slag into Portland cement

    International Nuclear Information System (INIS)

    Kurudirek, Murat; Tuerkmen, Ibrahim; Ozdemir, Yueksel

    2009-01-01

    Total mass attenuation coefficients, mean free paths (MFP), half-value (HVT) and tenth-value (TVT) thicknesses of Portland cement and three mixtures have been calculated in function of the energy from 1 keV to 100 GeV. Both in the low- and high-energy region there were significant variations in those parameters where photoelectric process and pair production partially dominates, respectively. In general, the attenuation parameters were found to vary with chemical composition, density of given material and photon energy.

  15. A study of photon interaction in some building materials: High-volume admixture of blast furnace slag into Portland cement

    Energy Technology Data Exchange (ETDEWEB)

    Kurudirek, Murat [Faculty of Science, Department of Physics, Ataturk University, 25240 Erzurum (Turkey)], E-mail: mkurudirek@gmail.com; Tuerkmen, Ibrahim [Faculty of Engineering, Department of Civil Engineering, Ataturk University, 25240 Erzurum (Turkey); Ozdemir, Yueksel [Faculty of Science, Department of Physics, Ataturk University, 25240 Erzurum (Turkey)

    2009-09-15

    Total mass attenuation coefficients, mean free paths (MFP), half-value (HVT) and tenth-value (TVT) thicknesses of Portland cement and three mixtures have been calculated in function of the energy from 1 keV to 100 GeV. Both in the low- and high-energy region there were significant variations in those parameters where photoelectric process and pair production partially dominates, respectively. In general, the attenuation parameters were found to vary with chemical composition, density of given material and photon energy.

  16. The influence of chemical composition and fineness on the performance of alkali activated cements obtained from blast furnace slags; A influencia da composicao quimica e da finura no desempenho de cimentos alcali ativados obtidos com escorias de alto forno

    Energy Technology Data Exchange (ETDEWEB)

    Langaro, Eloise Aparecida; Matoski, Adalberto, E-mail: elolangaro@hotmail.com, E-mail: adalberto@utfpr.edu.br [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba (Brazil); Luz, Caroline Angulski da; Buth, Islas Stein; Moraes, Maryah Costa de; Pereira Filho, Jose Ilo, E-mail: angulski@utfpr.edu.br, E-mail: islas_sb@hotmail.com, E-mail: maryah_moraes@hotmail.com, E-mail: ilofilho@yahoo.com.br [Universidade Tecnologica Federal do Parana (UTFPR), Pato Branco, PR (Brazil)

    2017-01-15

    New binders are being developed for concrete in order to reduce the environmental impact mainly related to CO{sub 2} emissions. Alkali -activated cements (CATs) are obtained from lime-aluminosilicate materials and an alkali activator and can reduce by 80% the emission of CO{sub 2} compared to Portland Cement (PC). Papers have also shown physical and mechanical properties similar or higher than those presented by the PC, however, the activation of raw material is complex. Recent papers have also have showed a strong influence of the characteristics of raw material on the performance of CAT, however, little mentioned in the literature.. Therefore, this paper aimed to analyze the influence of characteristics of blast furnace slag (fineness and chemical composition) on the behavior of activated alkali cements. For this purpose, two slags were used, A and B, which were submitted to different milling times; and activated using 5% of NaOH. Mortars and pastes were prepared for compressive strength testing (7 and 28 days), measurements of heat of hydration and investigation of microstructure (XRD and DSC) were made. The results showed that the mortar made with slag A reached a very good mechanical performance, close to 48MPa at 28 days, and higher formation of CSH, in opposite of slag B. The probable hypothesis of this study is that the system formed in CAT made with slag A (containing more Al{sub 2}O{sub 3}) could provide CSH with a greater incorporation of Al and a lower crystallinity, increasing the mechanical strength. (author)

  17. A study of gamma spectrometric parameters in portland cement, silica fume, blast furnace slag and natural zeolite

    International Nuclear Information System (INIS)

    Kurudirek, M.; Oezdemir, Y.; Durak, R.

    2010-01-01

    The effective atomic numbers (Z e ff), effective electron densities (N e ), photon mean free paths (MFP), half value (HVT) and tenth value (TVT) thicknesses of some commonly used building materials have been calculated over the photon energy region of 1 keV to 100 GeV. The effective atomic numbers and electron densities which are convenient parameters reflecting the photon interactions with matter were found to decrease with increase in photon energy depending on the different partial photon interaction processes. Also, it was observed that the effective atomic number depends on the range of atomic numbers of elements present in the material. With respect to the values of mean free path, half value and tenth value thickness, it should be reasonable to use Portland cement as a shielding material due to the lower values of mean free path, half value and tenth value thickness than those of the other building materials.

  18. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy

  19. Characterisation of Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

    Energy Technology Data Exchange (ETDEWEB)

    Mobasher, Neda; Bernal, Susan A.; Hussain, Oday H. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Apperley, David C. [Solid-State NMR Group, Department of Chemistry, Durham University, Durham DH1 3LE (United Kingdom); Kinoshita, Hajime [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Provis, John L., E-mail: j.provis@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom)

    2014-12-15

    Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO{sub 4} and BaCO{sub 3}, along with Ba-substituted calcium sulfoaluminate hydrates, and a hydrotalcite-type layered double hydroxide. This reaction product assemblage indicates that Ba(OH){sub 2} and Na{sub 2}SO{sub 4} act as alkaline activators and control the reaction of the slag in addition to forming insoluble BaSO{sub 4}, and this restricts sulfate availability for further reaction as long as sufficient Ba(OH){sub 2} is added. An increased content of Ba(OH){sub 2} promotes a higher degree of reaction, and the formation of a highly cross-linked C–A–S–H gel. These Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composite binders could be effective in the immobilisation of sulfate-bearing nuclear wastes.

  20. Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

    Science.gov (United States)

    Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

    2018-03-01

    Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

  1. Towards Early Age Characterisation of Eco-Concrete Containing Blast-Furnace Slag and Limestone Filler

    OpenAIRE

    Carette, Jerome

    2015-01-01

    It is estimated that concrete represents 5% of the anthropogenic CO2 emissions, mainly originating from the production of cement, the most essential component of concrete. The recent awareness to the environmental challenges facing our civilization has led the cement industry to consider substituting cement by mineral additions, by-products of existing industries. In this work, a combination of limestone filler and blast furnace slag is used to design an “eco-concrete”, defined as a concrete ...

  2. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    International Nuclear Information System (INIS)

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-01-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH) 2 solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO 4 2− ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. - Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation

  3. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Tervola, K [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  4. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Tervola, K.; Haerkki, J.

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquids temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) (14 refs.)

  5. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  6. Greener durable concretes through geopolymerisation of blast furnace slag

    International Nuclear Information System (INIS)

    Rajamane, N P; Nataraja, M C; Jeyalakshmi, R; Nithiyanantham, S

    2015-01-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO 2 emission’ (ECO 2 e), besides duration of designed ‘service life’. It may be noted that ECO 2 e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement. (paper)

  7. The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

  8. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    International Nuclear Information System (INIS)

    Kovtun, Maxim; Kearsley, Elsabe P.; Shekhovtsova, Julia

    2015-01-01

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator

  9. Use of CaO as an activator for producing a price-competitive non-cement structural binder using ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Sik; Jun, Yubin; Lee, Changha, E-mail: clee@unist.ac.kr; Oh, Jae Eun, E-mail: ohjaeeun@unist.ac.kr

    2013-12-15

    The use of calcium oxide (CaO) demonstrates a superior potential for the activation of ground granulated blast furnace slag (GGBFS), and it produces a higher mechanical strength than calcium hydroxide [Ca(OH){sub 2}]. The mechanical strength differences between CaO- and Ca(OH){sub 2}-activated GGBFS binders are explored using isothermal calorimetry, powder X-ray diffraction, thermogravimetric and differential thermal analysis (TGA and DTA) as well as compressive strength testing. Calcium silicate hydrate (C–S–H), Ca(OH){sub 2} and a hydrotalcite-like phase are found as reaction products in all samples. The TGA and DTA results indicate that the use of CaO produces more C–S–H, although this is not likely to be the primary cause of higher strength development in the CaO-activated GGBFS. Rather, other factors such as porosity may govern the strength at a higher order of magnitude. Significant reduction of Ca(OH){sub 2} occurs only with the use of Ca(OH){sub 2}, followed by the formation of carbonate (CaCO{sub 3}), indicating carbonation. -- Highlights: •CaO showed a better potential for the activation of GGBFS than Ca(OH){sub 2}. •Strength test, XRD, TGA/DTA and isothermal calorimetry are used. •C-S-H, Ca(OH){sub 2}, and a hydrotalcite-like phase are found in all samples. •The use of Ca(OH){sub 2} causes some degree of carbonation.

  10. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  11. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    Keywords: Silica sand; Blast Furnace Slag; Mould properties; Ferrous and nonferrous ... raw material for the production of cast components in foundry industries. ... applications for conserving natural resources and reduce the cost of the raw .... in an elevated temperature melting furnace with temperature values of 750 to.

  12. Nickel recovery from electric arc furnace slag by magnetic separation

    Directory of Open Access Journals (Sweden)

    Sakaroglou Marianna

    2017-01-01

    Full Text Available During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process. The target of the current work is to investigate the possibility of nickel recovery from EAF slag by magnetic separation. To meet the target, the effect of the following parameters was studied: grain size, magnetic field intensity, thickness of slag layer, moisture content, and re-grinding of the coarser slag particles. The results show that it is possible to obtain a magnetic product with nickel grade close to that of the primary raw material or even better, with sufficient nickel recovery.

  13. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Awang H.

    2014-01-01

    Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

  14. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  15. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    Glasser, F.P.; Macphee, D.; Atkins, M.; Beckley, N.; Carson, S.O.; Wilding, C.R.; McHugh, G.

    1988-01-01

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I - and IO 3 - species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and E h of cement matrices is reported. (author)

  16. Study on properties of mortar using silica fume and ground blast furnace slag. Silica fume oyobi koro slag funmatsu wo mochiita mortar no tokusei ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Shiiba, H; Honda, S; Araki, A [Fukuoka University, Fukuoka (Japan). Faculty of Engineering

    1992-09-01

    The effect of silica fume and ground blast furnace slag in concrete on the content of superplasticizer, and dynamic properties of hardened mortar with such admixtures were studied experimentally. Although the dependence of a flow value on the superplasticizer was dominated by kinds of superplasticizers, blast furnace slag enhanced the flow value resulting in a high fluidity. Adsorption of superplasticizers onto admixtures was dependent on kinds of superplasticizers, and adsorption onto blast furnace slag was 1.3-2 times that onto normal Portland cement (NPC). The compressive strength of mortar increased by mixing admixtures, while the bending strength was enhanced only by mixing silica fume. Mixing mortar was lower in dynamic elastic modulus than NPC mortar at the same compressive strength, and the velocity of supersonic wave in mortar was scarcely affected by mixing. 11 refs., 14 figs., 3 tabs.

  17. Concrete with steel furnace slag and fractionated reclaimed asphalt pavement.

    Science.gov (United States)

    2014-09-01

    Steel furnace slag (SFS) is an industrial by-product material that can contain free calcium oxide (CaO) and free magnesium oxide (MgO), both : of which can cause significant expansion when hydrated. SFS aggregates are therefore not commonly used in c...

  18. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

    2012-01-01

    Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  19. Calcium Extraction from Blast-Furnace-Slag-Based Mortars in Sulphate Bacterial Medium

    Directory of Open Access Journals (Sweden)

    Adriana Estokova

    2018-01-01

    Full Text Available Wastewater structures, such as treatment plants or sewers can be easily affected by bio-corrosion influenced by microorganisms living in waste water. The activity of these microbes results in deterioration and can cause the reduction in structural performance of such structures. In order to improve the durability of mortar and concrete, different admixtures are being used and the best impact is observed in cement based materials combined with blast furnace slag. In this study, mortar samples with blast furnace slag were exposed to bacterial sulphate attack for 90 and 180 days. The leaching of calcium ions from the cement matrix and equivalent damaged depths of studied mortar samples were evaluated. The results showed more significant leaching of samples placed in bacterial environment, compared to the samples placed in non-bacterial environment. Similarly, the equivalent damaged depths of mortars were much higher for the bacteria-influenced samples. The slag-based cement mortars did not clearly show improved resistance in bacterial medium in terms of calcium leaching.

  20. STOCHASTIC MODELING OF COMPRESSIVE STRENGTH OF PHOSPHORUS SLAG CONTENT CEMENT

    Directory of Open Access Journals (Sweden)

    Ali Allahverdi

    2016-07-01

    Full Text Available One of the common methods for quick determination of compressive strength as one of the most important properties for assessment of cement quality is to apply various modeling approaches. This study is aimed at finding a model for estimating the compressive strength of phosphorus slag content cements. For this purpose, the compressive strengths of chemically activated high phosphorus slag content cement prepared from phosphorus slag (80 wt.%, Portland cement (14 wt.% and a compound chemical activator containing sodium sulfate and anhydrite (6 wt.% were measured at various Blaine finenesses and curing times. Based on the obtained results, a primary stochastic model in terms of curing time and Blaine fineness has been developed. Then, another different dataset was used to incorporate composition variable including weight fractions of phosphorus slag, cement, and activator in the model. This model can be effectively used to predict the compressive strength of phosphorus slag content cements at various Blaine finenesses, curing times, and compositions.

  1. Performance testing of blast furnace slag for immobilization of technetium in grout

    International Nuclear Information System (INIS)

    Gilliam, T.M.; Spence, R.D.; Evans-Brown, B.S.; Morgan, I.L.; Shoemaker, J.L.; Bostick, W.D.

    1988-01-01

    This paper presents preliminary results of a grout development effort to identify grout formulas that can satisfactorily sequester 99 Tc contained in an existing Portsmouth Gaseous Diffusion Plant waste. Technetium is of particular concern to the US Nuclear Regulatory Commission (NRC) because of its mobility and biological activity. The mobility of technetium results in large part from the movement of the pertechnate anion [prevalent in low-level radioactive waste (LLW)] through soil and geologic strata with little or no interaction with the surrounding matrix. Ground blast furnace slag has been shown to improve the leach resistance of cement-based waste forms, particularly in regard to technetium. This improved performance has been attributed to fewer and smaller pores in the solidified slags (versus a neat cement paste) and to the reduction of the pertechnate ion to a less soluble form. 9 refs., 2 tabs

  2. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  3. Alkali-slag cements for the immobilization of radioactive wastes

    International Nuclear Information System (INIS)

    Shi, C.; Day, R.L.

    1996-01-01

    Alkali-slag cements consist of glassy slag and an alkaline activator and can show both higher early and later strengths than Type III Portland cement, if a proper alkaline activator is used. An examination of microstructure of hardened alkali-slag cement pastes with the help of XRD and SEM with EDAX shows that the main hydration product is C-S-H (B) with low C/S ratio and no crystalline substances exist such as Ca(OH) 2 , Al (OH) 3 and sulphoaluminates. Mercury intrusion tests indicate that hardened alkali-slag cement pastes have a lower porosity than ordinary Portland cement, and contain mainly gel pores. The fine pore structure of hardened alkali-slag cement pastes will restrict the ingress of deleterious substances and the leaching of harmful species such as radionuclides. The leachability of Cs + from hardened alkali-slag cement pastes is only half of that from hardened Portland cement. From all these aspects, it is concluded that alkali-slag cements are a better solidification matrix than Portland cement for radioactive wastes

  4. Physical, chemical, and mineralogical characteristics of blast furnace slag on durability of concrete

    Directory of Open Access Journals (Sweden)

    Yogarajah Elakneswaran

    2018-01-01

    Full Text Available A partial replacement of Portland cement (PC by ground granulated blast furnace slag (GGBFS is an effective method to improve the durability of concrete due to its lower diffusivity and higher chemical resistance compared to PC. Further, the microstructure of GGBFS blended cementitious materials controls the physicochemical properties and performance of the materials in concrete. Therefore, understanding of cement hydration and cementing behavior of GGBFS is essential to establish microstructure property relationship for predicting performance. In this study, hydration, microstructure development, and chloride ingress into GGBFS-blended cement have been investigated. Solid-phase assemblage and pore solution chemistry of hydrating PC and cement blended with GGBFS were predicted using thermodynamic model and compared with experimental data. A mathematical model integrating PC hydration, GGBFS reaction, thermodynamic equilibrium between hydration products and pore solution, ionic adsorption on C-S-H, multi-component diffusion, and microstructural changes was developed to predict chloride ingress into GGBFS blended cementitious materials. The simulation results on chloride profiles for hydrated slag cement paste, which was prepared with 50% of replacement of PC with GGBFS, were compared with experimental results. The model quantitively predicts the states of chloride such as free, adsorbed on C-S-H, and chemically bound as Friedel’s salt.

  5. The electrical characteristics of copper slags in a 270 kVA DC arc furnace

    International Nuclear Information System (INIS)

    Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

    2003-01-01

    The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

  6. Thermodynamic modelling of alkali-activated slag cements

    International Nuclear Information System (INIS)

    Myers, Rupert J.; Lothenbach, Barbara; Bernal, Susan A.; Provis, John L.

    2015-01-01

    Highlights: • A thermodynamic modelling analysis of alkali-activated slag cements is presented. • Thermodynamic database describes zeolites, alkali carbonates, C–(N–)A–S–H gel. • Updated thermodynamic model for Mg–Al layered double hydroxides. • Description of phase assemblages in Na 2 SiO 3 - and Na 2 CO 3 -activated slag cements. • Phase diagrams for NaOH-activated and Na 2 SiO 3 -activated slag cements are simulated. - Abstract: This paper presents a thermodynamic modelling analysis of alkali-activated slag-based cements, which are high performance and potentially low-CO 2 binders relative to Portland cement. The thermodynamic database used here contains a calcium (alkali) aluminosilicate hydrate ideal solid solution model (CNASH-ss), alkali carbonate and zeolite phases, and an ideal solid solution model for a hydrotalcite-like Mg–Al layered double hydroxide phase. Simulated phase diagrams for NaOH- and Na 2 SiO 3 -activated slag-based cements demonstrate the high stability of zeolites and other solid phases in these materials. Thermodynamic modelling provides a good description of the chemical compositions and types of phases formed in Na 2 SiO 3 -activated slag cements over the most relevant bulk chemical composition range for these cements, and the simulated volumetric properties of the cement paste are consistent with previously measured and estimated values. Experimentally determined and simulated solid phase assemblages for Na 2 CO 3 -activated slag cements were also found to be in good agreement. These results can be used to design the chemistry of alkali-activated slag-based cements, to further promote the uptake of this technology and valorisation of metallurgical slags

  7. A Review of Granulation Process for Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Yu Pengfei

    2016-01-01

    Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

  8. The effects of ZnO2 nanoparticles on properties of concrete using ground granulated blast furnace Slag as binder

    Directory of Open Access Journals (Sweden)

    Ali Nazari

    2011-09-01

    Full Text Available In the present study, flexural strength together with pore structure, thermal behavior and microstructure of concrete containing ground granulated blast furnace slag with different amount of ZnO2 nanoparticles has been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impact the properties of concrete, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt. (%. ZnO2 nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of 45 wt. (% of ground granulated blast furnace slag and physical and mechanical properties of the specimens was measured. ZnO2 nanoparticle as a partial replacement of cement up to 3 wt. (% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH2 amount at the early age of hydration and hence increase flexural strength of concrete. The increased the ZnO2 nanoparticles' content more than 3 wt. (%, causes the reduced the flexural strength because of the decreased crystalline Ca(OH2 content required for C-S-H gel formation together with unsuitable dispersion of nanoparticles in the concrete matrix. ZnO2 nanoparticles could improve the pore structure of concrete and shift the distributed pores to harmless and few-harm pores.

  9. Use of blast-furnace slag in making durable concrete for waste management repositories

    International Nuclear Information System (INIS)

    Feldman, R.F.; Beaudoin, J.J.; Philipose, K.E.

    1991-02-01

    Waste repositories for the belowground disposal of low-level radioactive waste rely greatly on the durability of concrete for their required 500-year service life. A research program is in progress based on laboratory testing of concretes containing either Type 1 cement or cements containing 65 and 75 percent of blast-furnace slag, each at 4 water-cement ratios. It has been established that the degradation of the concrete will depend on the rate of ingress of corrosive agents - chlorides, sulphate ions and CO 2 . The ionic profiles and the kinetics of diffusion of these ions in the concretes have been measured by Secondary Electron Microscope (SEM) and Energy Dispersive X-ray Analysis (EDXA) techniques, and the results plotted according to a mathematical model. Predictions for service life of the concrete have been made from this model. These predictions have been correlated with properties of the concrete obtained from micro-structural, thermochemical and permeability measurements. The improvements in concrete durability due to blast-furnace slag additions are illustrated and discussed

  10. Use of blast-furnace slag in making durable concrete for waste management repositories

    Energy Technology Data Exchange (ETDEWEB)

    Feldman, R. F.; Beaudoin, J. J. [National Research Council of Canada, Ottawa, ON (Canada); Philipose, K. E.

    1991-02-15

    Waste repositories for the belowground disposal of low-level radioactive waste rely greatly on the durability of concrete for their required 500-year service life. A research program is in progress based on laboratory testing of concretes containing either Type 1 cement or cements containing 65 and 75 percent of blast-furnace slag, each at 4 water-cement ratios. It has been established that the degradation of the concrete will depend on the rate of ingress of corrosive agents - chlorides, sulphate ions and CO{sub 2}. The ionic profiles and the kinetics of diffusion of these ions in the concretes have been measured by Secondary Electron Microscope (SEM) and Energy Dispersive X-ray Analysis (EDXA) techniques, and the results plotted according to a mathematical model. Predictions for service life of the concrete have been made from this model. These predictions have been correlated with properties of the concrete obtained from micro-structural, thermochemical and permeability measurements. The improvements in concrete durability due to blast-furnace slag additions are illustrated and discussed.

  11. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  12. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

    Directory of Open Access Journals (Sweden)

    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  13. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  14. Properties and hydration of blended cements with steelmaking slag

    International Nuclear Information System (INIS)

    Kourounis, S.; Tsivilis, S.; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

    2007-01-01

    The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C 2 S and its low content in calcium silicates

  15. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  16. Cold experiments on ligament formation for blast furnace slag granulation

    International Nuclear Information System (INIS)

    Liu Junxiang; Yu Qingbo; Li Peng; Du Wenya

    2012-01-01

    Rotary cup atomization for molten slag granulation is an attractive alternative to water quenching. However, the mechanism of disintegration of molten slag must be assessed. In the present study, a glycerol/water mixture was substituted for molten slag, and the mechanism of ligament formation in a rotary cup was investigated using photos taken by a high-speed camera. The effects of the angular speed and inner depth of the rotary cup on ligament disintegration was investigated. The results showed that one state of disintegration may transform into another state as the angular speed of the rotary cup increases at a given liquid flow rate. During ligament formation, the number of ligaments increased with an increase in the angular speed of the rotary cup, and a decrease in the diameter of ligament and liquid drop was observed. Moreover, the initial point of disintegration of the ligament moved to the lip of the rotary cup as the angular speed increased. An equation describing the relationship between the diameter of the liquid drop and various factors was used to predict the diameter of the liquid drop. A rotary cup with an inner depth of 30 mm was the best choice for granulation. The results of the present study will be useful for designing devices used in molten slag granulation. - Highlights: ►The results can be used in the granulation of molten blast furnace slag. ► The three different states of disintegration occur as the angular speed of rotary cup increases. ► The mechanism of ligament disintegration is analyzed. ► Eq. can be used to predict the diameter of liquid drop. ► A rotary cup with an inner depth of 30 mm is optimal for granulation.

  17. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  18. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Carrasco, M. F.

    2003-12-01

    Full Text Available During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying shrinkage are not so well described. Analysis of drying shrinkage is relevant because this property influences the possibility of cracking occurrence and, hence, the deterioration of mechanical and durable properties of concrete structures. This paper evaluates the influence on the drying shrinkage of mortars of variable contents of limestone filler and/or blast-furnace slag in Portland cement. Additionally, flexion strength and non evaporable water content were evaluated. Test results show that the inclusion of these mineral admixtures, Joint or separately, increments drying shrinkage of mortars at early ages. Despite this fact, mortars made with limestone filler cement are less susceptible to cracking than mortars made with cements incorporating blast-furnace slag or both admixtures.

    Durante los años 90 el uso de cementos fabricados con clínker Portland y dos adiciones suplementarias (cementos ternarios o compuestos se ha incrementado en forma considerable. En la práctica, es cada vez más común el empleo de estos cementos conteniendo combinaciones de ceniza volante y humo de sílice, escoria y humo de sílice o escoria y filler calcáreo. En la actualidad existen numerosos estudios sobre la influencia de los cementos compuestos en las características en estado fresco y las propiedades mecánicas de morteros y hormigones, pero las deformaciones que estos materiales sufren debido a la retracción por secado no son tan conocidas. El análisis de

  19. Study of mass attenuation coefficients and effective atomic numbers of bismuth-ground granulated blast furnace slag concretes

    International Nuclear Information System (INIS)

    Kumar, Sandeep; Singh, Sukhpal

    2016-01-01

    Five samples of Bismuth-Ground granulated blast furnace slag (Bi-GGBFS) concretes were prepared using composition (0.6 cement + x Bi_2O_3 + (0.4-x) GGBFS, x = 0.05, 0.10, 0.15, 0.20 and 0.25) by keeping constant water (W) cement (C) ratio. Mass attenuation coefficients (μ_m) of these prepared samples were calculated using a computer program winXCOM at different gamma ray energies, whereas effective atomic numbers (Z_e_f_f) is calculated using mathematical formulas. The radiation shielding properties of Bi-GGBFS concrete has been compared with standard radiation shielding concretes.

  20. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, D., E-mail: david.chartier@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Muzeau, B. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Stefan, L. [AREVA NC/D& S - France/Technical Department, 1 place Jean Millier 92084 Paris La Défense (France); Sanchez-Canet, J. [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Monguillon, C. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2017-03-15

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  1. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    International Nuclear Information System (INIS)

    Chartier, D.; Muzeau, B.; Stefan, L.; Sanchez-Canet, J.; Monguillon, C.

    2017-01-01

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  2. Kinetics and physico-chemical properties of alkali activated blast-furnace slag/basalt pastes

    Directory of Open Access Journals (Sweden)

    H. El Didamony

    2012-12-01

    Full Text Available Granulated blast-furnace slag (GBFS is a by-product of the metallurgical industry and consists mainly of lime and calcium–magnesium aluminosilicates that defined as the glassy granular material formed by rapid cooling of molten slag with excess water resulting in an amorphous structure. Alkali-activated slag (AAS binders have taken a great interest from researchers due to its manufacturing process which has important benefits from the point of view of the lower energy requirements and lower emission of greenhouse gases with respect to the manufacturing of Portland cement. In this study, GBFS was replaced by 20, 40 and 60 wt.% of basalt activated by 6 wt.% of alkali mixture composed of 1:1 sodium hydroxide (SH and liquid sodium silicate (LSS mixed with sea water and cured in 100% relative humidity up to 90 days. The physic-chemical parameters were studied by determination of setting time, combined water content, bulk density and compressive strength. As the amount of basalt increases the setting time as well as compressive strength decreases while the bulk density increases. The compressive strength values of dried pastes are greater than those of saturated pastes. The hydrated products are identified by TGA/DTG analysis, IR spectroscopy and scanning electron microscopy (SEM.

  3. The hydration of slag, part 2: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.

    2007-01-01

    The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

  4. Sintering mechanism of blast furnace slag-kaolin ceramics

    International Nuclear Information System (INIS)

    Mostafa, Nasser Y.; Shaltout, Abdallah A.; Abdel-Aal, Mohamed S.; El-maghraby, A.

    2010-01-01

    A general ceramics processing scheme by cold uniaxial pressing and conventional sintering process have been used to prepare ceramics from mixtures of blast furnace slag (BFS) and kaolin (10%, 30% and 50% kaolin). The properties of the ceramics were studied by measuring linear shrinkage, bulk density, apparent porosity and mechanical properties of samples heated at temperatures from 800 o C to 1100 o C. The formed crystalline phases were characterized using X-ray diffraction (XRD) and scanning electron microscope (SEM). Slag melt formed at relatively low temperatures (800-900 o C) modified the sintering process to liquid phase sintering mechanism. Combination of BFS with 10% kaolin gave the highest mechanical properties, densification and shrinkage at relatively low firing temperatures. The crystalline phases were identified as gehlenite (Ca 2 Al 2 SiO 7 ) in both BFS and BFS with 10% kaolin samples. Anorthite (CaAl 2 Si 2 O 8 ) phase increased with increasing kaolin contents. In the case of kaolin-rich mixtures (30% and 50% kaolin), increased expansion took place during firing at temperatures in the range 800-1000 o C. This effect could be attributed to the entrapment of released gases.

  5. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    Science.gov (United States)

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  6. Interactions of Various types between Rock and Alkali-Activated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Mec Pavel

    2017-03-01

    Full Text Available Alkali-activated binders (AAB are very intensively studied materials nowadays. Because of possible usage as secondary raw materials, they can be environmentally efficient. Intensive research is focused especially on binder matrix, composition and its structure. For industrial usage, it is necessary to work with some aggregate for the preparation of mortars and concretes. Due to different structures of alkali-activated binders, the interaction with the aggregate will be different in comparison to an ordinary Portland cement binder. This paper deals with the study of interactions between several types of rocks used as aggregate and alkali-activated blast furnace slag. The research was focused especially on mechanical properties of prepared mortars.

  7. Effect of Slag Content and Hardening Accelerator Dosage on the Physico Mechanical Properties of Cement and Concrete

    International Nuclear Information System (INIS)

    Derabla, R.; Mokrani, I.; Benmalek, M.L.

    2011-01-01

    Our contribution consists at the study of the effect of (0 %, 0.2 % and 0.34 %) dosage of an hardening accelerating plasticizer (Plastocrete 160, produced by Sika Aldjazair) on the properties of normal mortar and concretes prepared with portland cement artificial of Hadjar Soud cement factory (Skikda - Algeria) with addition of (10 % and 20 %) of granulated blast furnace slag finely crushed of the El Hadjar blast furnace (Annaba - Algeria). The tests are focused to the physical and mechanical characteristics of elaborated materials to knowing: setting time, porosity, water absorption capacity and the test of compressive strength at 2, 7 and 28 days. The results obtained show clearly the reliability of the additive used to accelerate the hardening and to obtain high strengths at early age, which increase by increasing of the additive dosage. For the slag, its low hydraulic capacity does not make it profitable than at the long term (beyond 28 days). (author)

  8. Changes in water absorptivity of slag based cement mortars exposed to sulphur-oxidising A. thiooxidans bacteria

    Science.gov (United States)

    Estokova, A.; Smolakova, M.; Luptakova, A.; Strigac, J.

    2017-10-01

    Water absorptivity is heavily influenced by the volume and connectivity of pores in the pore network of cement composites and has been used as an important parameter for quantifying their durability. To improve the durability and permeability of mortars, various mineral admixtures such as furnace slag, silica fume or fly ash are added into the mortar and concrete mixtures. These admixtures provide numerous important advantages such as corrosion control, improvement of mechanical and physical properties and better workability. This study investigated the changes in absorptivity of cement mortars with different amounts of mineral admixture, represented by granulated blast furnace slag, under aggressive bacterial influence. The water absorptivity of mortars specimens exposed to sulphur-oxidising bacteria A. thiooxidans for the period of 3 and 6 months has changed due to bio-corrosion-based degradation process. The differences in water absorptivity in dependence on the mortars composition have been observed.

  9. Crystallization characteristics of iron-rich glass ceramics prepared from nickel slag and blast furnace slag

    Science.gov (United States)

    Wang, Zhong-Jie; Ni, Wen; Li, Ke-Qing; Huang, Xiao-Yan; Zhu, Li-Ping

    2011-08-01

    The crystallization process of iron-rich glass-ceramics prepared from the mixture of nickel slag (NS) and blast furnace slag (BFS) with a small amount of quartz sand was investigated. A modified melting method which was more energy-saving than the traditional methods was used to control the crystallization process. The results show that the iron-rich system has much lower melting temperature, glass transition temperature ( T g), and glass crystallization temperature ( T c), which can result in a further energy-saving process. The results also show that the system has a quick but controllable crystallization process with its peak crystallization temperature at 918°C. The crystallization of augite crystals begins from the edge of the sample and invades into the whole sample. The crystallization process can be completed in a few minutes. A distinct boundary between the crystallized part and the non-crystallized part exists during the process. In the non-crystallized part showing a black colour, some sphere-shaped augite crystals already exist in the glass matrix before samples are heated to T c. In the crystallized part showing a khaki colour, a compact structure is formed by augite crystals.

  10. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  11. Utilization of steel slag for Portland cement clinker production.

    Science.gov (United States)

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  12. Mechanical behaviour of alkali-activated blast furnace slag-activated metakaolin blended pastes. Statistical study

    Directory of Open Access Journals (Sweden)

    Higuera, I.

    2012-06-01

    Full Text Available The study and development of alternative, more ecoefficient binders than portland cement are attracting a good deal of scientific and technological interest. Binders obtained from the chemical interaction between calcium silico-aluminous materials and highly alkaline solutions are one of several types of such possible cements. The present paper discusses the mechanical behaviour and mineralogical composition of blended pastes made from NaOH-activated vitreous blast furnace slag and metakaolin. The aim of the study was to determine how parameters such as the slag/metakaolin ratio, activating solution concentration and curing temperature affect strength development in these binders. A statistical study was conducted to establish the impact of each variable and model strength behaviour in these alkaline cements. The conclusion drawn is that activator concentration and the slag/metakaolin ratio are both determinant parameters.

    El estudio y desarrollo de cementos alternativos y más eco-eficientes que el cemento Portland es un tema de gran impacto a nivel científico y tecnológico. Entre esos posibles cementos se encuentran los cementos alcalinos que son materiales conglomerantes obtenidos por la interacción química de materiales silico-aluminosos cálcicos y disoluciones fuertemente alcalinas. En el presente trabajo se estudia el comportamiento mecánico y la composición mineralógica de mezclas de escoria vítrea de horno alto y metacaolín activadas alcalinamente con disoluciones de NaOH. El objetivo de este estudio es conocer cómo afectan parámetros tales como la relación escoria/metacaolín, la concentración de la disolución activadora y la temperatura de curado, al desarrollo resistente de las mezclas. A través del estudio estadístico realizado se ha podido establecer la influencia de cada variable y modelizar el comportamiento resistente de estos cementos alcalinos. Se concluye que la concentración del activador y la relaci

  13. The role of SiO2 nanoparticles and ground granulated blast furnace slag admixtures on physical, thermal and mechanical properties of self compacting concrete

    International Nuclear Information System (INIS)

    Nazari, Ali; Riahi, Shadi

    2011-01-01

    Research highlights: → Nanoparticles in concrete. → Ground granulated blast furnace slag as concrete's binder. → Mechanical properties of concrete specimens by non-traditional admixtures. - Abstract: In this work, strength assessments and percentage of water absorption of self compacting concrete containing ground granulated blast furnace slag and SiO 2 nanoparticles as binder have been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impacts the physical and mechanical properties of concrete at early ages of curing, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt% at later ages. SiO 2 nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of ground granulated blast furnace slag and physical and mechanical properties of the specimens were measured. SiO 2 nanoparticle as a partial replacement of cement up to 3.0 wt% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH) 2 amount at the early ages and hence increase strength and improve the resistance to water permeability of concrete specimens. The increased SiO 2 nanoparticles' content by more than 3.0 wt%, causes the reduced strength because of the decreased crystalline Ca(OH) 2 content required for C-S-H gel formation. Several empirical relationships have been presented to predict flexural and split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing. Accelerated peak appearance in conduction calorimetry tests, more weight loss in thermogravimetric analysis and more rapid appearance of the peaks related to hydrated products in X-ray diffraction results, all indicate that SiO 2 nanoparticles could improve mechanical and physical properties of the concrete

  14. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement

    International Nuclear Information System (INIS)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-01-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  15. Method of burning highly reactive strongly slagging coal dust in a chamber furnace

    Energy Technology Data Exchange (ETDEWEB)

    Protsaylo, M.Ya.; Kotler, V.R.; Lobov, G.V.; Mechev, V.P.; Proshkin, A.V.; Zhuravlev, Yu.A.

    1982-01-01

    In the chamber furnace in order to reduce slagging, it is proprosed that, above the coal dust burners, nozzles be installed with inclination downwards through which air is fed in a mixture with flue gases. Under the influence of this flue gas-air mixture, the coal dust flame is deviated downwards. In this case there is an increase in the length of the flame and degree of filling of the volume of the furnace with the flame. This increases the effectiveness of dust burning. The input into the furnace of fuel jointly with the air and flue gases (optimally 10-15% of the total quantity of gases formed during fuel combustion) makes it possible to reduce the temperature in the furnace and the probability of slagging of the furnace walls.

  16. Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

    Science.gov (United States)

    Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

    2016-10-01

    Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

  17. CONTACT STRENGTH OF MECHANOACTIVATED FINE CONCRETES FROM GRANULATED BLAST-FURNACE SLAGS

    Directory of Open Access Journals (Sweden)

    V. I. Bolshakov

    2014-10-01

    Full Text Available Purpose. Strengthening of fine concrete contact zone by mechanical processing of all components of the concrete mix in a mixer-activator and aggregate application with rough surface. Methodology. Rotary activator PC-06, developed by Scientific and Research Institute of Construction Technology, was used as a mixer-activator to achieve this purpose. Granulated blast furnace slag, having a more developed rough surface than sand, was used as fine aggregate. This apparatus provides intensive homogeneous mixing of concrete mix components, processing of raw materials (purification of their particles from contaminants, and mechanical destruction of granulated blast furnace slag surface layers and other components of the mix. Findings. During the preparation work, experimental research of new formations composition of fine concretes, using differential thermal and x-ray phase analysis methods, and physical-mechanical properties of fine concretes in accordance with the applicable standards of Ukraine, were carried out. It is established that the phase composition of new formations of fine concretes made from activated and non-activated mixes, is not changed. Their main difference is the size of generated effects and temperature intervals of occurrence of these peaks. Thus, in fine concretes made on the basis of the activated mixes, magnitude of effects is less, indicating a higher hydration degree of its components. Besides, TG curves of concrete specimens show that weight loss of gel calcium hydrosilicate of concrete from a mechanically activated mix is 0.5...0.7 % more than of concrete from a non-activated mix, which indicates a larger number of these formations in concrete from activated mixes. In general, concretes of different composition, made from a mix, processed in the mixer-activator, have higher mechanical strength. Originality. Ideas about the influence of mechanical activation of components of fine concrete mixes with forming humidity in a

  18. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    OpenAIRE

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-01

    Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). ...

  19. Adsorption Study of Electric Arc Furnace Slag for the Removal of Manganese from Solution

    OpenAIRE

    C. L. Beh; Luqman Chuah; Thomas S.Y. Choong; Mohd. Z.B. Kamarudzaman; Khalina Abdan

    2010-01-01

    Problem statement: Steel making slag from Electric Arc Furnace (EAF) is an abundant by-product in Malaysia steel making industry. It has potential to be used for heavy metal removal from contaminated water or waste water. Approach: The aim of this study was to investigate the characteristic and behavior of manganese removal by using EAF slag for efficient metal removal. The removal characteristics of manganese were investigated in term of sorption kinetics and isotherm. The batch adsorption k...

  20. Leaching of Carbothermic Reduced Titanium-bearing Blast Furnace Slag by Acid

    Institute of Scientific and Technical Information of China (English)

    ZHEN Yulan; ZHANG Guohua; CHOU Kuochih

    2016-01-01

    The kinetics of the leaching of carbothermic reduced titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company with acid system under atmosphere pressure was studied. The results show that the temperature and concentration have significant influence on leaching of carbothermic reduced titanium-bearing blast furnace slag by ac-id. The experimental data of leaching indicate that the shrinking core model with chemical reaction controlled process is most applicable for the acid leaching. The apparent activation energy can be estimated to be from 23 to 32 kJ/mol. Fur-thermore, the main products are TiC and SiO2 after leaching.

  1. Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

    Science.gov (United States)

    Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

    2018-03-01

    Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

  2. THE IMPACT OF DISSOLVED SALTS ON PASTES CONTAINING FLY ASH, CEMENT AND SLAG

    Energy Technology Data Exchange (ETDEWEB)

    Harbour, J.; Edwards, T.; Williams, V.

    2009-09-21

    The degree of hydration of a mixture of cementitious materials (Class F fly ash, blast furnace slag and portland cement) in highly concentrated alkaline salt solutions is enhanced by the addition of aluminate to the salt solution. This increase in the degree of hydration, as monitored with isothermal calorimetry, leads to higher values of dynamic Young's modulus and compressive strength and lower values of total porosity. This enhancement in performance properties of these cementitious waste forms by increased hydration is beneficial to the retention of the radionuclides that are also present in the salt solution. The aluminate ions in the solution act first to retard the set time of the mix but then enhance the hydration reactions following the induction period. In fact, the aluminate ions increase the degree of hydration by {approx}35% over the degree of hydration for the same mix with a lower aluminate concentration. An increase in the blast furnace slag concentration and a decrease in the water to cementitious materials ratio produced mixes with higher values of Young's modulus and lower values of total porosity. Therefore, these operational factors can be fine tuned to enhance performance properties of cementitious waste form. Empirical models for Young modulus, heat of hydration and total porosity were developed to predict the values of these properties. These linear models used only statistically significant compositional and operational factors and provided insight into those factors that control these properties.

  3. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    Science.gov (United States)

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region.

  4. EVALUATION OF CEMENT THIXOTROPY FOR THE CEMENT OF OIL WELLS IN AREAS WITH LOSSES: EFFECT OF PLASTER AND DAIRY OF HIGH FURNACES

    Directory of Open Access Journals (Sweden)

    T. Bouziani

    2010-12-01

    Full Text Available Cementing of oil and gas wells can be a very delicate operation. Among the concerns of service companies, during this operation are the nature and conditions of the formations in well. This is the case of cementing operations in southern Algeria, specifically on the fields of In-Amen, where the formations in lost zones are naturally weak and highly permeable. In these areas, drilling fluids (muds and cements pumped will be, completely or partially lost, what we call "lost circulation". Thixotropic cements are useful to overcome lost circulation problems. They are characterized by a special rheological behavior, allowing it to plug lost zones when they are pumped. Our work aims to assess the thixotropy of cements perapred with two types of cement (class G Asland cement and CEM I 42.5 portland cement with the plaster, using a viscometer with coaxial cylinder (couette type. Moreover, the effect of blast furnace slag (LHF on the properties and thixotropic mixtures prepared was also studied. The results show that portland cement (available locally can produce mixes with higher and more stable thixotropy than the class G cement (from importation, which is a practical and economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster.

  5. Implementation of industrial waste ferrochrome slag in conventional and low cement castables: Effect of calcined alumina

    Directory of Open Access Journals (Sweden)

    Pattem Hemanth Kumar

    2014-12-01

    Full Text Available A new class of conventional and low-cement ferrochrome slag-based castables were prepared from 40 wt.% ferrochrome slag and 45 wt.% calcined bauxite. Rest fraction varied between high alumina cement (HAC acting as hydraulic binder and calcined alumina as pore filling additive. Standard ASTM size briquettes were prepared for crushing and bending strengths evaluation, and the samples were then subjected to firing at 800, 1100 and 1300 °C for a soaking period of 3 h. The microstructure and refractory properties of the prepared castables have been investigated using X-ray diffraction (XRD, scanning electron microscopy (SEM, cold crushing strength, modulus of rupture and permanent linear changes (PLCs test. Castables show good volume stability (linear change <0.7% at 1300 °C. The outcomes of these investigations were efficacious and in accordance with previously reported data of similar compositions. High thermo-mechanical and physico-chemical properties were attained pointing out an outstanding potential to increase the refractory lining working life of non-recovery coke oven and reheating furnaces.

  6. Design and properties of plaster mortars manufactured with ladle furnace slag

    International Nuclear Information System (INIS)

    Rodríguez, A.; Gutiérrez-González, S.; Horgnies, M.; Calderón, V.

    2013-01-01

    Highlights: • This study analyses plaster with ladle furnace slag as a mineral aggregate. • Tests are completed by characterizing the influences of two admixtures. • Microstructure, physical and mechanical results confirm the feasibility of these materials. • These new materials are potentially useful as plaster mortars for use in masonry. - Abstract: This study deals with the properties of a series of plasters containing different proportions of ladle furnace slag used as mineral aggregate. The tests characterise the influences of two admixtures: a superfluidifier to reduce the water absorption (SikaMix®) of mortar plaster and an adhesive emulsion to improve the surface adherence (SikaLatex®). The physical and mechanical results confirm the feasibility of employing ladle furnace slag as a mineral aggregate, which induces an increase in density, in vapour permeability and in porosity. The results highlight also a decrease of adherence, durability and mechanical strength, proportionally to the amount of plaster substituted by slag. Scanning electron microscopy imaging and elemental mapping show good interaction between the various constituents. The thermal degradation of the mixtures reflects an improvement in strength resistance in relation to temperature, as further slag is incorporated. The economical study suggests that these recycled materials are cost-effectively viable and may be applied as plaster mortars for use in masonry

  7. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    Science.gov (United States)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  8. A Differential Scanning Calorimetry Method for Construction of Continuous Cooling Transformation Diagram of Blast Furnace Slag

    Science.gov (United States)

    Gan, Lei; Zhang, Chunxia; Shangguan, Fangqin; Li, Xiuping

    2012-06-01

    The continuous cooling crystallization of a blast furnace slag was studied by the application of the differential scanning calorimetry (DSC) method. A kinetic model describing the correlation between the evolution of the degree of crystallization with time was obtained. Bulk cooling experiments of the molten slag coupled with numerical simulation of heat transfer were conducted to validate the results of the DSC methods. The degrees of crystallization of the samples from the bulk cooling experiments were estimated by means of the X-ray diffraction (XRD) and the DSC method. It was found that the results from the DSC cooling and bulk cooling experiments are in good agreement. The continuous cooling transformation (CCT) diagram of the blast furnace slag was constructed according to crystallization kinetic model and experimental data. The obtained CCT diagram characterizes with two crystallization noses at different temperature ranges.

  9. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    Directory of Open Access Journals (Sweden)

    Robayo, R. A.

    2016-03-01

    Full Text Available This study describes the synthesis at ambient temperature (25±3 °C of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30% on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD, infrared spectroscopy (FTIR and scanning electron microscopy (SEM were used. The results indicate the possibility of obtaining a geopolymer cement with a compressive strength of up to 48.11 MPa after 28 days of curing at ambient temperature whose characteristics are comparable to those of commercial portland cement.Este trabajo describe la síntesis a temperatura ambiente (25±3 °C de sistemas geopoliméricos de tipo binario basados en una puzolana natural de origen volcánico y escoria siderúrgica de alto horno usando activadores alcalinos basados en la combinación de Na2SiO3 y NaOH. Se estudió el efecto de la relación SiO2/Al2O3, Na2O/Al2O3 y la cantidad de escoria adicionada en niveles entre el 0 y 30% sobre la cinética de reacción, la resistencia a la compresión y la microestructura del producto final. Para la caracterización de las pastas geopoliméricas se utilizaron técnicas como difracción de rayos X (DRX, espectroscopia infrarroja (FTIR y microscopia electrónica de barrido (MEB. Los resultados conseguidos revelan la posibilidad de obtener un cementante geopolimérico con una resistencia a la compresión de hasta 48,11 MPa a los 28 días de curado a temperatura ambiente cuyas características son comparables a las de un cemento portland comercial.

  10. Effect of sodium monofluorophosphate treatment on microstructure and frost salt scaling durability of slag cement paste

    International Nuclear Information System (INIS)

    Copuroglu, O.; Fraaij, A.L.A.; Bijen, J.M.J.M.

    2006-01-01

    Sodium-monofluorophosphate (Na-MFP) is currently in use as a surface applied corrosion inhibitor in the concrete industry. Its basic mechanism is to protect the passive layer of the reinforcement steel against disruption due to carbonation. Carbonation is known as the most detrimental environmental effect on blast furnace slag cement (BFSC) concrete with respect to frost salt scaling. In this paper the effect of Na-MFP on the microstructure and frost salt scaling resistance of carbonated BFSC paste is presented. The results of electron microscopy, mercury intrusion porosimetry (MIP) and X-ray diffraction (XRD) are discussed. It is found that the treatment modifies the microstructure and improves the resistance of carbonated BFSC paste against frost salt attack

  11. Blasted copper slag as fine aggregate in Portland cement concrete.

    Science.gov (United States)

    Dos Anjos, M A G; Sales, A T C; Andrade, N

    2017-07-01

    The present work focuses on assessing the viability of applying blasted copper slag, produced during abrasive blasting, as fine aggregate for Portland cement concrete manufacturing, resulting in an alternative and safe disposal method. Leaching assays showed no toxicity for this material. Concrete mixtures were produced, with high aggregate replacement ratios, varying from 0% to 100%. Axial compressive strength, diametrical compressive strength, elastic modulus, physical indexes and durability were evaluated. Assays showed a significant improvement in workability, with the increase in substitution of fine aggregate. With 80% of replacement, the concrete presented lower levels of water absorption capacity. Axial compressive strength and diametrical compressive strength decreased, with the increase of residue replacement content. The greatest reductions of compressive strength were found when the replacement was over 40%. For tensile strength by diametrical compression, the greatest reduction occurred for the concrete with 80% of replacement. After the accelerated aging, results of mechanic properties showed a small reduction of the concrete with blasted copper slag performance, when compared with the reference mixture. Results indicated that the blasted copper slag is a technically viable material for application as fine aggregate for concrete mixtures. Copyright © 2017 Elsevier Ltd. All rights reserved.

  12. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

    2015-01-01

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  13. Cementation of nitrate solutions by alkali-activated slag-metakaolin cement

    International Nuclear Information System (INIS)

    Rakhimova, N.R.; Rakhimov, R.Z.; Naumkina, N.I.; Gubaidullina, A.M.; Yakovlev, G.I.; Shaybadullina, A.V.

    2015-01-01

    This paper considered the feasibility of solidification of liquid salt wastes by NaNO 3 solutions of concentration 100-700 g/l by alkali-activated slag (AASC) and alkali-activated slag-meta-kaolin cements (AASMC). The AASC (activated by 5% Na 2 O) and AASMC (activated by 5% Na 2 O and introduced with 5% of MK) mixed with NaNO 3 solutions were more effective in comparison with Portland cement. The compressive strength of hardened AASC and AASMC pastes was 1.6-12. and 7- 21 MPa in 3-day age and 13.4-31 and 20-37 MPa in 28-day age, respectively, depending on concentration of NaNO 3 solution. The incorporation of 3-5% meta-kaolin in AASC: (i) increased the compressive strength of hardened AASMC pastes up to 50% depending on the type of meta-kaolin, (ii) shortened setting times of fresh AASMC pastes

  14. IDENTIFICATION OF PHASE COMPOSITION OF BINDERS FROM ALKALI-ACTIVATED MIXTURES OF GRANULATED BLAST FURNACE SLAG AND FLY ASH

    Directory of Open Access Journals (Sweden)

    JOZEF VLČEK

    2014-03-01

    Full Text Available The prepared alkali-activated binders (AAB and composites using suitable latent hydraulic raw materials represent an alternative to materials based on Portland cements. This paper deals with ways how to influence the functional parameters of AAB by setting up mixtures of granulated blast furnace slag (GBFS and fly ash with selected chemical compositions. In this way the course of hydration process is modified and the phase composition of products of alkali activation is changed as well as their final properties. The amorphous character of the hydration products makes evaluation of the phase composition of hardened AAB difficult and significantly limits the number of experimental techniques suitable to characterise their phase composition. It was observed that measuring the pH of water extracts obtained from the alkali-activated mixtures can give supplementary information about the process of hardening of alkali-activated mixtures of GBFS and fly ash.

  15. Recovery of Copper from Slow Cooled Ausmelt Furnace Slag by Floatation

    Science.gov (United States)

    Xue, Ping; Li, Guangqiang; Qin, Qingwei

    Ausmelt furnace slag contains about 0.9% Cu (mass %). With increasing the amount of Ausmelt furnace slag, the recovery of copper from it will produce an enormous economic yield. The recovery of copper by floatation from slow cooled Ausmelt furnace slag was studied in this paper. The phases and composition of the slow cooled slag were analyzed. The factors which affected the copper recovery efficiency such as grinding fineness, pH value of flotation medium, different collectors and floating process were investigated. It was shown that the size distribution of the primary grinding and secondary grinding of middling were 75% for particles less than 0.074mm and 82% for particles less than 0.043mm respectively. The closed-circuit experimental results with butyl xanthate as collector in laboratory showed that the copper grade reached 16.11% and the recovery rate of copper reached 69.90% and the copper grade of tailings was only 0.2%.

  16. Incorporation of ladle furnace slag in ceramic formulations: study of extrusion zones

    International Nuclear Information System (INIS)

    Feitosa, E.F.; Santana, C.M.; Luna, D.S.; Santos, D.M.S.; Silva, G.S.; Noleto, L.T.; Almeida, N.C.; Rabelo, A.A.; Fagury Neto, E.

    2016-01-01

    This study aimed to investigate the effect of incorporation of ladle furnace slag (LFS) in two clays with higher and lower plasticity, used for the manufacture of structural ceramics. The LFS from a local steel making plant was added to ceramic compositions in proportions of 8 %, 14 % and 16 %. The formulations were tested in appropriate equipment that measures the liquid limit and plastic limit. The property examined was the plasticity index, in order to make a study of the extrusion zones. Results showed that the addition of slag into clay mixtures alters the plasticity; however, the extrusion process was not hampered. (author)

  17. Incorporating Cs and Sr into blast furnace slag inorganic polymers and their effect on matrix properties

    Science.gov (United States)

    Vandevenne, Niels; Iacobescu, Remus Ion; Pontikes, Yiannis; Carleer, Robert; Thijssen, Elsy; Gijbels, Katrijn; Schreurs, Sonja; Schroeyers, Wouter

    2018-05-01

    Minimizing harmful effects to the environment in waste-management practices requires continuous innovation. This is especially important in the field of radioactive waste management. Alternatives to the commonly used ordinary Portland cement matrices are being increasingly studied for improved immobilisation purposes. The development of inorganic polymers (IP) from industrial residues has been successfully studied for the immobilisation of caesium (Cs+) and strontium (Sr2+). However, knowledge of the effect of these introduced elements on the IP-matrix is scarce, especially considering that studied effects are dependent on the IP-precursor characteristics and the form in which the Cs+ and Sr2+ are introduced. In this study, IPs containing varying amounts of CsNO3 and Sr(NO3)2 were developed to study the effect of the introduced elements on the IP-characteristics. IP-samples were developed from ground granulated blast furnace slag (GGBFS) and 6 M NaOH activating solution. Cs+ and Sr2+ were added to account for 0.5, 1 and 2 wt% of the total IP-mass. Throughout the entire study, Cs+-addition showed no significant effects on the studied parameters. Calorimetric results showed that Sr2+ severely affects reaction kinetics, consuming hydroxide ions necessary for the alkali activation reaction. Sr2+-addition also caused a severe decrease in compressive strength, increased calcium leaching, and decreased sodium and hydroxide leaching. Micro-chemical analyses showed that Cs+ is almost fully incorporated in the formed IP-matrix, while Sr2+ mainly precipitates as Sr(OH)2 in concentrated regions throughout the IP-structure. The findings presented in this paper give insights on the effect of contaminant elements on the immobilising matrix.

  18. FUNGISTATIC PROPERTIES OF GRANULATED BLASTFURNACE SLAG AND RELATED SLAG-CONTAINING CEMENTS

    Directory of Open Access Journals (Sweden)

    Julius Strigac

    2016-03-01

    Full Text Available The article deals with studying the antifungal effect of ground granulated blastfurnace slag (GGBS and the cements made from it. Antifungal effects were tested on the fungi using the procedure given in the Czech national standard CSN 72 4310: 1977 - Testing the mould proofness properties of building products and materials. A mixture of the fungi Aspergillus niger, Chaetomium globosum, Penicillium funiculosum, Paecilomyces variotii and Gliocladium virens was used for testing. The scale for evaluating mould proofness properties according to CSN 72 4310: 1977 is from 0 to 5 in degree of fungi growth, where a value of 0 means that no growth of fungi occurs and the building products and materials possess fungistatic properties. The study confirms the fungistatic propeties of GGBS with mould proofness property 0. The addition of GGBS to cements from 65 wt.% to 95 wt.% ensures the achieving of a fungistatic environment, which enables the production of fungistatic blastfurnace cements CEM III/A 32.5 N (with GGBS content of 65 wt.%, CEM III/B 32.5 N and CEM III/C 32.5 N with mould proofness property 0.

  19. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  20. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    OpenAIRE

    Palacios, M.; Bowen, P.; Kappl, M.; Butt, H. J.; Stuer, M.; Pecharromán, C.; Aschauer, U.; Puertas, F.

    2012-01-01

    The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomi...

  1. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    International Nuclear Information System (INIS)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-01-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  2. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    Energy Technology Data Exchange (ETDEWEB)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-07-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  3. Potential modification of hydration of alkali activated mixtures from granulated blast furnace slag and fly ash

    Czech Academy of Sciences Publication Activity Database

    Tomková, V.; Ovčačík, F.; Vlček, J.; Ovčačíková, H.; Topinková, M.; Vavro, M.; Martinec, Petr

    2012-01-01

    Roč. 56, č. 2 (2012), s. 168-176 ISSN 0862-5468 R&D Projects: GA ČR GA106/09/0588 Institutional support: RVO:68145535 Keywords : alkali-activated materials * blast furnace slag * mechanical activation * fly ash Subject RIV: DD - Geochemistry Impact factor: 0.418, year: 2012 http://www.ceramics-silikaty.cz/2012/pdf/2012_02_168.pdf

  4. The role of SiO{sub 2} nanoparticles and ground granulated blast furnace slag admixtures on physical, thermal and mechanical properties of self compacting concrete

    Energy Technology Data Exchange (ETDEWEB)

    Nazari, Ali, E-mail: alinazari84@aut.ac.ir [Department of Technical and Engineering Sciences, Islamic Azad University (Saveh Branch), Felestin Sq., Saveh (Iran, Islamic Republic of); Riahi, Shadi [Department of Technical and Engineering Sciences, Islamic Azad University (Saveh Branch), Felestin Sq., Saveh (Iran, Islamic Republic of)

    2011-02-25

    Research highlights: {yields} Nanoparticles in concrete. {yields} Ground granulated blast furnace slag as concrete's binder. {yields} Mechanical properties of concrete specimens by non-traditional admixtures. - Abstract: In this work, strength assessments and percentage of water absorption of self compacting concrete containing ground granulated blast furnace slag and SiO{sub 2} nanoparticles as binder have been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impacts the physical and mechanical properties of concrete at early ages of curing, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt% at later ages. SiO{sub 2} nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of ground granulated blast furnace slag and physical and mechanical properties of the specimens were measured. SiO{sub 2} nanoparticle as a partial replacement of cement up to 3.0 wt% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH){sub 2} amount at the early ages and hence increase strength and improve the resistance to water permeability of concrete specimens. The increased SiO{sub 2} nanoparticles' content by more than 3.0 wt%, causes the reduced strength because of the decreased crystalline Ca(OH){sub 2} content required for C-S-H gel formation. Several empirical relationships have been presented to predict flexural and split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing. Accelerated peak appearance in conduction calorimetry tests, more weight loss in thermogravimetric analysis and more rapid appearance of the peaks related to hydrated products in X-ray diffraction results, all indicate that SiO{sub 2} nanoparticles could

  5. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Xiao Zhao

    2015-01-01

    Full Text Available Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM and slag-foamed mortar (SFM, 50% cement was replaced by slag weight. Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  6. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag.

    Science.gov (United States)

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-30

    Foamed mortar with a density of 1300 kg/m³ was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  7. The influence of compound admixtures on the properties of high-content slag cement

    Energy Technology Data Exchange (ETDEWEB)

    Dongxu, L.; Xuequan, W.; Jinlin, S.; Yujiang, W.

    2000-01-01

    Based on the activation theory of alkali and sulfate, the influence of compound admixtures on the properties of high-content slag cement was studied by testing the strength, pore structure, hydrates, and microstructure, Test results show that compound admixtures can obviously improve the properties of high-content slag cement. The emphasis of the present research is two-fold: substituting gypsum with anhydrite and calcining gypsum. These both can improve early and later performance.

  8. Mutual Influence of Special Components in Baotou Steel Blast Furnace Slag on the Crystallization Behavior of Glass

    OpenAIRE

    Wang, Yici; Jiang, Qi; Luo, Guoping; Yu, Wenwu; Ban, Yan

    2012-01-01

    In the process of glass-ceramics prepared with Baotou steel blast furnace slag, quartz sand, and other raw materials by melting method, the mutual influence of the special components such as CaF2, REXOY, TiO2, K2O, and Na2O in the blast furnace slag on the crystallization behavior of parent glass was investigated using differential thermal analysis (DTA) and X-ray diffraction (XRD). The results show that the special components in slag can reduce the crystallization temperature and promote cry...

  9. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  10. Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals.

    Science.gov (United States)

    Maweja, Kasonde; Mukongo, Tshikele; Mutombo, Ilunga

    2009-05-30

    Cleaning experiments of a copper matte smelting slag from the water-jacket furnace was undertaken by direct reduction in a laboratory-scale electric furnace. The effects of coal-to-slag ratio, w, and the reduction time, t, were considered for two different coal/slag mixing procedures. In the first procedure, metallurgical coal was added to the molten slag, whereas in the second procedure, coal was premixed with the solid slag before charging into the furnace. The recovery of heavy metals (Cu, Co), and the fuming of Pb and Zn were investigated. Contamination of the metal phase by iron and the acidity index of the final slag were analysed as these may impede the economical viability of the process. The lower w value of 2.56% yielded a recovery rate of less than 60% for copper and less than 50% for cobalt, and around 70% for zinc. However, increasing w to 5% allowed the recovery of 70-90% for Cu, Co and Zn simultaneously after 30-60 min reduction of the molten slag. After reduction, the cleaned slags contained only small amounts of copper and cobalt (zinc was efficient as the %Pb of the residual slag dropped to levels lower than 0.04% after 30 min of reduction. Ninety percent of the lead was removed from the initial slag and collected in the dusts. The zinc content of the cleaned slags quickly dropped to between 1 and 3 wt% from the initial 8.2% after 30 min reduction for w value of 5 and after 60 min reduction for w value of 2.56. The dusts contained about 60% Zn and 10% Pb. Recovery of lead from fuming of the slag was higher than 90% in all the experimental conditions considered in this study.

  11. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  12. An Analysis of the Mechanical Characteristics and Constitutive Relation of Cemented Mercury Slag

    Directory of Open Access Journals (Sweden)

    Xinwei Li

    2017-01-01

    Full Text Available This study focuses on mercury slag in the Tongren area of Guizhou Province, China. Computed tomography (CT is used with uniaxial and triaxial compression tests to examine the mechanical changes in cemented mercury slag and its formation. The CT results for the uniaxial compression test reveal the overall failure process of the mercury slag structure. Based on the coarse-grained soil triaxial test, a modified Duncan-Chang model is compared with the actual monitoring results and is found to be suitable for the analysis of the slag constitutive model.

  13. Comparison of glassy slag waste forms produced in laboratory crucibles and in a bench-scale plasma furnace

    International Nuclear Information System (INIS)

    Feng, X.; Wronkiewicz, D.J.; Brown, N.R.; Gong, M.; Whitworth, C.; Filius, K.; Battleson, D.

    1994-01-01

    Vitrification is currently the best demonstrated available technology for the disposal of high-level radioactive wastes. An innovative vitrification approach known as minimum additive waste stabilization (MAWS) is being developed. Both homogeneous glass and glassy slags have been used in implementing MAWS. Glassy slags (vitro-ceramics) are glass-crystal composites, and they are composed of various metal oxide crystalline phases embedded in an aluminosilicate glass matrix. Glassy slags with compositions developed in crucible melts at Argonne National Laboratory (ANL) were successfully produced in a bench-scale Retech plasma centrifugal furnace (PCF) by MSE, Inc. Detailed examinations of these materials showed that the crucible melts and the PCF produced similar glass and crystalline phases. The two sets of glassy slags exhibited similar chemical durability in terms of normalized releases of their major components. The slags produced in the PCF furnace using metals were usually less oxidized, although this had no effect on the corrosion behavior of the major components of the slags. However, the normalized release rate of cerium was initially lower for the PCF slags. This difference diminished with time as the redox sates of the metal oxides in slags began to be controlled by exposure to air in the tests. Thus, the deference in cerium release due to the differences in slag redox state may be transitory. The cerium solubility is a complex function of redox state and solution pH and Eh

  14. Statistical approach to predict compressive strength of high workability slag-cement mortars

    International Nuclear Information System (INIS)

    Memon, N.A.; Memon, N.A.; Sumadi, S.R.

    2009-01-01

    This paper reports an attempt made to develop empirical expressions to estimate/ predict the compressive strength of high workability slag-cement mortars. Experimental data of 54 mix mortars were used. The mortars were prepared with slag as cement replacement of the order of 0, 50 and 60%. The flow (workability) was maintained at 136+-3%. The numerical and statistical analysis was performed by using database computer software Microsoft Office Excel 2003. Three empirical mathematical models were developed to estimate/predict 28 days compressive strength of high workability slag cement-mortars with 0, 50 and 60% slag which predict the values accurate between 97 and 98%. Finally a generalized empirical mathematical model was proposed which can predict 28 days compressive strength of high workability mortars up to degree of accuracy 95%. (author)

  15. Utilisation of steel furnace slag coarse aggregate in a low calcium fly ash geopolymer concrete

    International Nuclear Information System (INIS)

    Khan, M.S.H.; Castel, Arnaud; Akbarnezhad, A.; Foster, Stephen J.; Smith, Marc

    2016-01-01

    This paper evaluates the performance of steel furnace slag (SFS) coarse aggregate in blended slag and low calcium fly ash geopolymer concrete (GPC). The geopolymer binder is composed of 90% of low calcium fly ash and 10% of ground granulated blast furnace slag (GGBFS). Mechanical and physical properties, shrinkage, and detailed microstructure analysis were carried out. The results showed that geopolymer concrete with SFS aggregate offered higher compressive strength, surface resistivity and pulse velocity than that of GPC with traditional aggregate. The shrinkage results showed no expansion or swelling due to delayed calcium oxide (CaO) hydration after 320 days. No traditional porous interfacial transition zone (ITZ) was detected using scanning electron microscopy, indicating a better bond between SFS aggregate and geopolymer matrix. Energy dispersive spectroscopy results further revealed calcium (Ca) diffusion at the vicinity of ITZ. Raman spectroscopy results showed no new crystalline phase formed due to Ca diffusion. X-ray fluorescence result showed Mg diffusion from SFS aggregate towards geopolymer matrix. The incorporation of Ca and Mg into the geopolymer structure and better bond between SFS aggregate and geopolymer matrix are the most likely reasons for the higher compressive strength observed in GPC with SFS aggregate.

  16. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the <2 mm-size fraction of surface composite slag material or crushed slag from at depth in piles 1 and 2 are mineralogically similar to the large surface slag fragments from those piles with the addition of phases such as feldspars, Fe oxides, and clay minerals that are either secondary weathering products or entrained from the underlying bedrock. Pile 3 slag contains mostly skeletal forsteritic olivine and Ti-bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2

  17. Use of copper slag in the manufacture of Portland cement

    Directory of Open Access Journals (Sweden)

    Aquilar Elguézabal, A.

    2006-03-01

    Full Text Available Given its chemical and mineralogical characteristics, copper slag, a solid industrial by-product, may serve as a partial substitute for silica and hematite in raw mixes used to manufacture Portland cement clinker. The benefits of such substitution include lower production costs and energy savings. The effect of slag-containing raw mixes on the reactivity of the CaO-Si02-Al203-Fe203 system was studied at three temperatures (1,350, 1,400 and 1,450ºC. Four mixes were used: M-1 and M-2 prepared with conventional prime materials and M-3 and M-4, in which ignimbrite and hematite were substituted for slag. In M-3 the slag replaced 45.54% of the ignimbrite and 100% of the hematite, and in M-4 100% of the mineral iron. The samples were clinkerized at 1,350, 1,400 and 1,450ºC. At 1,400ºC, clinker M-3 was found to have 10.7% less free lime than M-1, while the level in M-4 it was 15.93% lower than in M-2. The presence of the main clinker phases was confirmed by X-ray diffraction, which also showed that adding slag during c/inker manufacture slightly improves raw mix burnability without generating new unwanted phases. Consequently, recovery in cement kilns would appear to be an economically and environmentally feasible alternative to coprocessing such waste, although the industrial use of slag depends on its heavy metal content.En acuerdo con las características químicas y mineralógicas de la escoria de cobre, este residuo sólido industrial puede ser utilizado en el proceso de fabricación de clínker Portland como sustituto parcial de los minerales de sílice y hematita en la formación de mezclas crudas cuyos beneficios serían: disminución de los costos de producción de mezclas crudas y del consumo calorífico. El efecto de la adición de la escoria en las mezclas crudas sobre la reactividad del sistema CaO-Si02-Al203-Fe20 3 se estudió en tres niveles de temperatura (1.350, 1.400 Y 1.450ºC. Se trabajó con cuatro mezclas crudas, M-1 y M

  18. Feasibility of using ceramic furnace wastes in cement composites

    International Nuclear Information System (INIS)

    Fazzan, J.V.; Sanches, A.O.; Akasaki, J.L.; Malmonge, J.A.

    2016-01-01

    Currently, the region of Epitacio-SP President is classified as Paulista West Center in the production of ceramic tiles and bricks. However, as these industries have also generated environmental impacts in the production process with the generation of waste, the construction industries presents as great potential to absorb a large portion of these materials, called Pozzolans. In this sense, the research aims to study the characterization of Ceramic Furnace Wastes (CFC) and the evaluation of their reactivity. Mortar specimens were molded with different waste percentages in partial replacement of Portland cement, for analysis of compressive strength and capillary water absorption test. The characterization results show that important properties can be obtained by the preparation conditions of ashes, besides obtaining resistant activity index higher than expected by technical standards when using the material in replacement of Portland cement. (author)

  19. Research on the Technology of Producing Building Stone by Using Blast Furnace Slag

    Science.gov (United States)

    Yan, Bingji; Zhang, Jianliang; Guo, Hongwei; Shi, Zhiwen; Liu, Feng

    During production of a large quantity of steel, slag is produced at the same time. This paper chooses blast furnace slag (BFS) as the main material for the research. The purpose of the research is to explore its optimal physicochemical properties and the use of BFS in building stone field. The paper elaborates the experimentation process of producing glass-ceramics and presents the results. The results show that SiO2 content in BFS and amount of Cr2O3 and Fe2O3 added as nucleating agents have certain effect on the properties of glass-ceramics. The results also show that the exothermic peak temperature of base glass is the lowest when adding 20% SiO2 to the BFS, and 2% Cr2O3 and 3% Fe2O3 as nucleating agents, which makes easy crystallization and optimal properties of the glass-ceramics.

  20. Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Osintsev, V V; Khidiyatov, A M

    1981-01-01

    The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

  1. Non-slag co-gasification of biomass and coal in entrained-bed furnace

    Science.gov (United States)

    Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

    2018-02-01

    Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

  2. The setting time of a clay-slag geopolymer matrix: the influence of blast-furnace-slag addition and the mixing method

    Czech Academy of Sciences Publication Activity Database

    Perná, Ivana; Hanzlíček, Tomáš

    112, Part 1, JAN 20 (2016), s. 1150-1155 ISSN 0959-6526 Institutional support: RVO:67985891 Keywords : blast-furnace slag * geopolymer * setting time * mixing method * solidification * recycling Subject RIV: DM - Solid Waste and Recycling Impact factor: 5.715, year: 2016

  3. AN EXPERIMENTAL STUDY ON BEHAVIOUR OF RECYCLED AGGREGATE CONCRETE WITH GROUND GRANULATED BLAST FURNACE SLAG FLYASH

    OpenAIRE

    B.Sasikala*, K.Shanthi, B.Jose RavindraRaj

    2017-01-01

    Concrete is the single largest manufactured material in the world . The use of recycled materials in construction is an issue of great importance. Utilization of Recycled Aggregates (RA), Ground Granulated Blast Furnace Slag (GGBFS) and fly ash in concrete addresses this issue. In this project, strength, durability of Recycled Aggregate Concrete (RAC) with GGBFS was studied. M-50 grade concrete with 0.30 w/c ratio and maximum size of 16mm course aggregate was used for this study. Totally 16 m...

  4. Tobermorite/jennite- and tobermorite/calcium hydroxide-based models for the structure of C-S-H: applicability to hardened pastes of tricalcium silicate, β-dicalcium silicate, Portland cement, and blends of Portland cement with blast-furnace slag, metakaolin, or silica fume

    International Nuclear Information System (INIS)

    Richardson, I.G.

    2004-01-01

    The purpose of this article is to discuss the applicability of the tobermorite-jennite (T/J) and tobermorite-'solid-solution' calcium hydroxide (T/CH) viewpoints for the nanostructure of C-S-H present in real cement pastes. The discussion is facilitated by a consideration of the author's 1992 model, which includes formulations for both structural viewpoints; its relationship to other recent models is outlined. The structural details of the model are clearly illustrated with a number of schematic diagrams. Experimental observations on the nature of C-S-H present in a diverse range of cementitious systems are considered. In some systems, the data can only be accounted for on the T/CH structural viewpoint, whilst in others, both the T/CH and T/J viewpoints could apply. New data from transmission electron microscopy (TEM) are presented. The 'inner product' (Ip) C-S-H in relatively large grains of C 3 S or alite appears to consist of small globular particles, which are ∼4-8 nm in size in pastes hydrated at 20 deg. C but smaller at elevated temperatures, ∼3-4 nm. Fibrils of 'outer product' (Op) C-S-H in C 3 S or β-C 2 S pastes appear to consist of aggregations of long thin particles that are about 3 nm in their smallest dimension and of variable length, ranging from a few nanometers to many tens of nanometers. The small size of these particles of C-S-H is likely to result in significant edge effects, which would seem to offer a reasonable explanation for the persistence of Q 0 (H) species. This would also explain why there is more Q 0 (H) at elevated temperatures, where the particles seem to be smaller, and apparently less in KOH-activated pastes, where the C-S-H has foil-like morphology. In blended cements, a reduction in the mean Ca/Si ratio of the C-S-H results in a change from fibrillar to a crumpled-foil morphology, which suggests strongly that as the Ca/Si ratio is reduced, a transition occurs from essentially one-dimensional growth of the C-S-H particles to

  5. INFLUENCE OF SUBSTITUTION OF ORDINARY PORTLAND CEMENT BY SILICA FUME ON THE HYDRATION OF SLAG-PORTLAND CEMENT PASTES

    Directory of Open Access Journals (Sweden)

    E.A. El-Alfi

    2011-06-01

    Full Text Available Effect of gradual substitution of ordinary Portland cement by a few percent of silica fume (0.0, 2.5, 5.0 and 7.5 wt.% on the hydration properties of slag-Portland cement pastes up to 12 months was investigated. The results show that the composite cement pastes containing silica fume give the higher physico-mechanical properties than that of the slag-Portland cement. Also, the XRD results reveal that the peak of Ca(OH2 shows higher intensity in the sample without silica fume and completely disappears in the sample containing 7.5 wt.% silica fume content. Also, the intensity peaks of C4AH13 sharply increase with silica fume content.

  6. The production of hydrogen-rich gas by wet sludge pyrolysis using waste heat from blast-furnace slag

    International Nuclear Information System (INIS)

    Luo, Siyi; Feng, Yu

    2016-01-01

    Blast furnace (BF) slag, a byproduct of steelmaking industry, contains a large amount of sensible heat and is composed of some metal oxides, which exhibits preferable catalytic performance in improving tar cracking and C_nH_m reforming. This paper presents a heat recovery system from the heat of BF slag, which generates hydrogen-rich gas via the endothermic reactions of sludge pyrolysis. The effects of various parameters including the slag temperature, the mass ratio of slag to sludge (B/S), particle size and feed moisture on product yields and gas characteristics were evaluated separately. It was found that the pyrolysis products distribution was significantly influenced by the BF slag temperature. The differences resulting from varying B/S practically disappear as higher temperature heat carrier is approached. The optimum feed moisture was in favour of sludge pyrolysis by getting char and tar participate in gasification reactions, improving gas yield and quality. BF slag as catalyst can greatly increase H_2 and CO contents of gas by improving tar degradation and reforming of biogas (CO_2 and CH_4). Decreasing the slag particles size was helpful to sludge primary pyrolysis to produce more light gases, less char and condensate, while its effects on gas compositions was not evident. - Highlights: • The sensible heat of molten slag was recovered and converted into combustible gas. • A novel rotary pyrolysis reactor using BF slag as heat carrier was presented. • The moisture in sludge was used as the gasification medium and hydrogen source.

  7. Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

    Science.gov (United States)

    Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

    2010-09-01

    The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. 2010 Elsevier Ltd. All rights reserved.

  8. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of

  9. The reaction of slag in cement, theory and computer modelling

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.; Fischer, H.B

    2006-01-01

    For a better understanding of the performance of slag in concrete, evaluating the feasibility of using one certain type of slag and possible improvement of its use in practice, fundamental knowledge about its reaction and interaction with other constituents is important. While the researches on

  10. Degradation of normal portland and slag cement concrete under load, due to reinforcement corrosion

    International Nuclear Information System (INIS)

    Philipose, K.E.; Beaudoin, J.J.; Feldman, R.F.

    1992-08-01

    The corrosion of reinforcement is one of the major degradation mechanisms of reinforced concrete elements. The majority of studies published on concrete-steel corrosion have been conducted on unstressed specimens. Structural concrete, however, is subjected to substantial strain near the steel reinforcing bars that resist tensile loads, which results in a system of microcracks. This report presents the initial results of an investigation to determine the effect of applied load and microcracking on the rate of ingress of chloride ion and corrosion of steel in concrete. Simply-supported concrete beam specimens were loaded to give a maximum strain of about 600 με on the tension face. Chloride ion ingress on cores taken from loaded specimens was monitored using energy-dispersive X-ray analysis techniques. Corrosion current and rate measurements using linear polarization electrochemical techniques were also obtained on the same loaded specimens. Variables investigated included two concrete types, two steel cover-depths, three applied load levels, bonded and unbonded rebars and the exposure of tension and compression beam faces to chloride solution. One concrete mixture was made with type 10 Portland cement, the other with 75% blast furnace slag, 22% type 50 cement and 3% silica fume. The rate of chloride ion ingress into reinforced concrete, and hence the time for chloride ion to reach the reinforcing steel, is shown to be dependent on applied load and the concrete quality. The dependence of corrosion process descriptors - passive layer formation, initiation period and propagation period - on the level of applied load is discussed. (Author) (6 refs., 3 tabs., 10 figs.)

  11. Preparation of glass-forming materials from granulated blast furnace slag

    Science.gov (United States)

    Alonso, M.; Sáinz, E.; Lopez, F. A.

    1996-10-01

    Glass precursor materials, to be used for the vitrification of hazardous wastes, have been prepared from blast furnace slag powder through a sol-gel route. The slag is initially reacted with a mixture of alcohol (ethanol or methanol) and mineral acid (HNO3 or H2SO4) to give a sol principally consisting of Si, Ca, Al, and Mg alkoxides. Gelation is carried out with variable amounts of either ammonia or water. The gelation rate can be made as fast as desired by adding excess hydrolizing agent or else by distilling the excess alcohol out of the alkoxide solution. The resulting gel is first dried at low temperature and ground. The powder thus obtained is then heat treated at several temperatures. The intermediate and final materials are characterized by thermal analysis, infrared (IR) spectroscopy, X-ray diffraction, scanning electron microscopy (SEM), and chemical analysis. From the results, the operating conditions yielding a variety of glass precursors differing in their composition are established. The method, in comparison with direct vitrification of slag, presents a number of advantages: (1) the glass precursor obtained devitrifies at higher temperatures; (2) it enables the adjustment, to a certain extent, of the chemical composition of the glass precursor; and (3) it permits recovering marketable materials at different stages of the process.

  12. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    International Nuclear Information System (INIS)

    Piatak, Nadine M.; Seal, Robert R.

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the 2 O 3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO 2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe 2 O 3 , K 2 O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al 2 O 3 , CaO and S, and low in Fe 2 O 3 , K 2 O and SiO 2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of blast (cold versus hot), which affects the furnace temperature, and other beneficiation methods. The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12 mg/kg), Cd (up to 0.4 mg

  13. Performance and Behaviour of Ground Granulated Blast Furnace Slag Imparted to Geopolymer Concrete Structural Elements and Analyzed with ANSYS

    Directory of Open Access Journals (Sweden)

    Maria Rajesh Antonyamaladhas

    2016-01-01

    Full Text Available This paper deals with the behaviour of geopolymer concrete using ground granulated blast furnace slag and steel fibre to compare with M40 grade cement concrete. The cast GPC specimens were placed in a hot curing chamber at 60∘C temperature for 24 hours and tested after 1, 7, 14, and 28 days of ambient curing to find the strength and durability of hardened concrete. The optimum value of compressive strength was attained at 12 Molarities. Fly ash was replaced by GGBS in GPC with different proportions such as 0% to 60% at 5% interval; the optimum strength value was obtained on 40% replacement. From the test results, the compressive, split-tensile, and flexural strength of GPC specimens were 20%, 43%, and 53% higher than those of the control specimens. Based on the optimum strength mix proportion, the structural elements were cast to investigate the stress-strain relations. The GPC beam and L-section showed 33% and 16% higher value. From the results of acid and sulphate resistance tests, it was found that the strength and weight ratio of GPC were higher than the control specimens. From the simulations, it was found that the experimental test results were approximately equal to the ANSYS.

  14. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    International Nuclear Information System (INIS)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO 2 /CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector

  15. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  16. Study on the durability of concrete using granulated blast furnace slag as fine aggregate

    Science.gov (United States)

    Shi, Dongsheng; Liu, Qiang; Xue, Xinxin; He, Peiyuan

    2018-03-01

    In order to assessing the durability of concrete using granulated blastfurnace slag (GBS) as fine aggregate and compare it with natural river sand concrete, three different size of specimen were produced by using the same mix proportion with 3 different water cement ratios and 3 replacement ratios, and using it to measure the three aspects on the durability of concrete including freeze-thaw performance, dry-shrinkage performance and anti-chloride-permeability performance. In this paper. The test results show that using GBS as fine aggregate can slightly improve anti-chloride-permeability performance and dry-shrinkage performance of concrete in the condition of low water cement ratio, on the other hand, using GBS or natural river sand as fine aggregate has almost similar durability of concrete.

  17. Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

    International Nuclear Information System (INIS)

    Tsai, T.T.; Kao, C.M.

    2009-01-01

    The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H 2 O 2 , BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., α-Fe 2 O 3 and α-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg -1 ), respectively, with the addition of 15% of H 2 O 2 and 100 g kg -1 of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

  18. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. Copyright © 2014 Elsevier B.V. All rights reserved.

  19. Effects on the Physical and Mechanical Properties of Porous Concrete for Plant Growth of Blast Furnace Slag, Natural Jute Fiber, and Styrene Butadiene Latex Using a Dry Mixing Manufacturing Process

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-01-01

    Full Text Available To evaluate the effects of industrial by-products materials on the performance of porous concrete for plant growth, this study investigated the physical, strength, and freeze/thaw resistances of porous concrete for plant growth, prepared by replacing cement with blast furnace slag powder at 60% by weight, and replacing natural stone aggregates with coarse blast furnace slag aggregates at rates of 0%, 20%, 40%, 60% and 100% by weight. In addition, the effects of adding natural jute fiber and styrene butadiene (SB latex to these concrete mixtures were evaluated. The void ratio, compressive strength, and freeze/thaw resistance of the samples were measured. With increasing replacement rate of blast furnace aggregates, addition of latex, and mixing of natural jute fiber the void ratio of the concrete was increased. Compressive strength decreased as the replacement rate of blast-furnace slag aggregates increased. The compressive strength decreased after 100 freeze/thaw cycles, regardless of the replacement rate of blast furnace slag aggregates or of the addition of natural jute fiber and latex. The addition of natural jute fiber and latex decreased the compressive strength after 100 freeze/thaw cycles. The test results indicate that the control mixture satisfied the target compressive strength of 10 MPa and the target void ratio of 25% at replacement rates of 0% and 20% for blast furnace aggregates, and that the mixtures containing latex satisfied the criteria up to an aggregate replacement rate of 60%. However, the mixtures containing natural jute fiber did not satisfy these criteria. The relationship between void ratio and residual compressive strength after 100 freeze/thaw cycles indicates that the control mixture and the mixtures containing jute fiber at aggregate replacement rates of 20% and 40% satisfied the target void ratio of 25% and the target residual compressive strength of over 80% after 100 freeze/thaw cycles. The mixtures containing

  20. Effects on the Physical and Mechanical Properties of Porous Concrete for Plant Growth of Blast Furnace Slag, Natural Jute Fiber, and Styrene Butadiene Latex Using a Dry Mixing Manufacturing Process.

    Science.gov (United States)

    Kim, Hwang-Hee; Kim, Chun-Soo; Jeon, Ji-Hong; Park, Chan-Gi

    2016-01-29

    To evaluate the effects of industrial by-products materials on the performance of porous concrete for plant growth, this study investigated the physical, strength, and freeze/thaw resistances of porous concrete for plant growth, prepared by replacing cement with blast furnace slag powder at 60% by weight, and replacing natural stone aggregates with coarse blast furnace slag aggregates at rates of 0%, 20%, 40%, 60% and 100% by weight. In addition, the effects of adding natural jute fiber and styrene butadiene ( SB) latex to these concrete mixtures were evaluated. The void ratio, compressive strength, and freeze/thaw resistance of the samples were measured. With increasing replacement rate of blast furnace aggregates, addition of latex, and mixing of natural jute fiber the void ratio of the concrete was increased. Compressive strength decreased as the replacement rate of blast-furnace slag aggregates increased. The compressive strength decreased after 100 freeze/thaw cycles, regardless of the replacement rate of blast furnace slag aggregates or of the addition of natural jute fiber and latex. The addition of natural jute fiber and latex decreased the compressive strength after 100 freeze/thaw cycles. The test results indicate that the control mixture satisfied the target compressive strength of 10 MPa and the target void ratio of 25% at replacement rates of 0% and 20% for blast furnace aggregates, and that the mixtures containing latex satisfied the criteria up to an aggregate replacement rate of 60%. However, the mixtures containing natural jute fiber did not satisfy these criteria. The relationship between void ratio and residual compressive strength after 100 freeze/thaw cycles indicates that the control mixture and the mixtures containing jute fiber at aggregate replacement rates of 20% and 40% satisfied the target void ratio of 25% and the target residual compressive strength of over 80% after 100 freeze/thaw cycles. The mixtures containing latex and aggregate

  1. Sodium carbonate activated slag as cement replacement in autoclaved aerated concrete

    NARCIS (Netherlands)

    Yuan, B.; Straub, C.; Segers, S.; Yu, Q.; Brouwers, H.J.H.

    2017-01-01

    This paper aims to study the suitability of fully replacing cement by sodium carbonate activated slag in producing autoclaved aerated concrete (AAC). The material properties of the product are characterized in terms of green strength development, mechanical properties, pore related properties such

  2. Assessment of Pb-slag, MSWI bottom ash and boiler and fly ash for using as a fine aggregate in cement mortar.

    Science.gov (United States)

    Saikia, Nabajyoti; Cornelis, Geert; Mertens, Gilles; Elsen, Jan; Van Balen, Koenraad; Van Gerven, Tom; Vandecasteele, Carlo

    2008-06-15

    Three types of wastes, metallurgical slag from Pb production (SLG), the sand-sized (0.1-2 mm) fraction of MSWI bottom ash from a grate furnace (SF), and boiler and fly ash from a fluidised bed incinerator (BFA), were characterized and used to replace the fine aggregate during preparation of cement mortar. The chemical and mineralogical behaviour of these wastes along with the reactivities of the wastes with lime and the hydration behaviour of ordinary Portland cement paste with and without these wastes added were evaluated by various chemical and instrumental techniques. The compressive strengths of the cement mortars containing waste as a partial substitution of fine aggregates were also assessed. Finally, leaching studies of the wastes and waste containing cement mortars were conducted. SLG addition does not show any adverse affect during the hydration of cement, or on the compressive strengths behaviours of mortars. Formation of expansive products like ettringite, aluminium hydroxide and H2 gas due to the reaction of some constituents of BFA and SF with alkali creates some cracks in the paste as well as in the cement mortars, which lower the compressive strength of the cement mortars. However, utilization of all materials in cement-based application significantly improves the leaching behaviour of the majority of the toxic elements compared to the waste as such.

  3. Quantitative measurements of fly ash, slag, and cement in limestone-based blends by Fourier transform infrared-attenuated total reflectance method

    International Nuclear Information System (INIS)

    Rebagay, T.V.; Dodd, D.A.; Claghorn, R.D.; Voogd, J.A.

    1991-02-01

    The disposal of the low-level radioactive liquids involves mixing the liquid waste with pozzolanic blend to form grout. Since the long-term performance of the grout depends on the composition of the blend, a rapid and reliable quantitative method to monitor blend compositions is needed. Earlier studies by Westinghouse Hanford Company demonstrated the utility of a Fourier transform infrared-attenuated total reflectance method for the analysis of cement blends. A sequential spectral subtraction technique was used to analyze the blend; however, its reproducibility depends on the operator's skill to perform spectral subtractions. A partial-least-squares (PLS) algorithm has replaced spectral subtraction. The PLS method is a statistical quantitative method suitable for analysis of multicomponent systems. Calibration blends are prepared by mixing the blend components in various proportions following a carefully designed calibration model. For the model, limestone content ranges from 30-50 wt%; blast furnace slag from 18-38 wt%; fly ash from 18-38 wt%; and cement from 0-16 wt%. Use of the large concentration range will enhance the chance that the calibration will be useful when target concentration change. The ability of the PLS method to predict limestone, slag, fly ash, and cement values in test blends was assessed. The prediction step of the PLS algorithm required only a few seconds to analyze the test spectra. The best and worst results for each component of the blends calculated by this method are shown in tables. The standard error of prediction of the true value is <2 wt% for limestone, <4 wt% for both fly ash and blast furnace slag, and <10 wt% for cement. 2 refs., 8 figs., 7 tabs

  4. Characterization of an ecological binder for mortars obtained from recycling of ladle furnace slag

    International Nuclear Information System (INIS)

    Marinho, A.B.; Santos, C.M.; Fontes, W.C.; Matias, A.C.P.; Brigolini, G.J.; Peixoto, R.A.F.; Carvalho, J.F.

    2016-01-01

    A sustainable binder obtained from recycling of a ladle furnace slag from Piracicaba, Sao Paulo, was produced in Laboratory of Construction Materials of Federal University of Ouro Preto (UFOP). A characterization work was performed and the results are presented. The physical, chemical and mineralogical properties was obtained using, among others, the following techniques: X-ray fluorescence (XRF), X-ray diffraction (XRD) with Rietveld refining method, optical microscopy and Scanning electronic microscopy (SEM) with energy dispersive spectroscopy (EDS). The chemical analysis showed predominance of CaO and SiO_3; the mineralogical analysis pointed the predominant presence of calcium-olivine, merwinite and pyroxene and; the images showed predominance of angulous and elongated grains. According to results, the material was classified as a hydraulic binder, with characteristics comparable to hydraulic limes. (author)

  5. Removal of Heavy Metals from Steel Making Waste Water by Using Electric Arc Furnace Slag

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2012-01-01

    Full Text Available This work investigated the reduction of chemical oxygen demand (COD, biological oxygen demand (BOD, total suspended solids (TSS and the concentration of heavy metals of wastewater from a steel making plant. Adsorption experiments were carried out by electric arc furnace slag (EAFS in a fixed-bed column mode. The raw wastewater did not meet the standard B limitations, having high values of BOD, COD, TSS, Iron, Zinc, Manganese and Copper. After passing through the fixed bed column, BOD, COD and TSS values decreased to 1.6, 6.3 and <2 mgL-1, respectively while the concentration of Iron, Zinc, Manganese and Copper were 0.08, 0.01, 0.03 and 0.07 mgL-1, respectively. The results confirmed that EAFS can be used as an efficient adsorbent for producing treated water that comply with the Standard B limitations for an industrial effluent.

  6. Preparation of. beta. -spodumene glass-ceramics from blast furnace slag. Koro slag wo genryo to shita. beta. -spodumene kei kesshoka glass no seizo

    Energy Technology Data Exchange (ETDEWEB)

    Wang, M. (National Kaoshing Institute Technology, Kaoshiung (Rep. of China)); Hon, M. (National Cheng Kung University, Tainan (Rep. of China))

    1990-07-01

    Li {sub 2} O-CaO-Al {sub 2} O {sub 3} -SiO {sub 2} (LCAS) glass-ceramics were prepared from blast furnace slag by quenching in water after heating at 1,450 {degree} C for 3 hours. Blast furnace slag (40.0wt%) containing CaO, MgO, Al {sub 2} O {sub 3} and SiO {sub 2} as major components was used as a raw material, and batch compositions were modified by mixing blast furnace slag with Al {sub 2} O {sub 3}, SiO {sub 2} and Li {sub 2} CO {sub 3}, and a nucleating agent TiO {sub 2}. The A specimen with TiO {sub 2} of 7.4wt% and B specimen with 4.6wt% were prepared, and the crystallization process of the glass was examined with X-ray diffraction, electron diffraction and so forth. As a result, a major crystalline phase was {beta} -spodumene (Li {sub 2} O-Al {sub 2} O {sub 3} -4SiO {sub 2}), and the average thermal expansion coefficients of A and B were 40.1 and 47.2 {times} 10 {sup {minus} 7} / {degree} C in the temperature range from 25 to 700 {degree} C, respectively. A small amount of titanite was also observed in A as a sub-phase. 14 refs., 5 figs., 3 tabs.

  7. Microstructure, SDAS and Mechanical Properties of A356 alloy Castings Made in Sand and Granulated Blast Furnace Slag Moulds

    Directory of Open Access Journals (Sweden)

    Jinugu B. R.

    2017-03-01

    Full Text Available Investigations were carried out to ensure the granulated blast furnace (GBF slag as an alternative mould material in foundry industry by assessing the cast products structure property correlations. Sodium silicate-CO2 process was adopted for preparing the moulds. Three types of moulds were made with slag, silica sand individually and combination of these two with 10% sodium silicate and 20 seconds CO2 gassing time. A356 alloy castings were performed on these newly developed slag moulds. The cast products were investigated for its metallography and mechanical properties. Results reveal that cast products with good surface finish and without any defects were produced. Faster heat transfers in slag moulds enabled the cast products with fine and refined grain structured; and also, lower Secondary Dendrite Arm Spacing (SDAS values were observed than sand mould. Slag mould casting shows improved mechanical properties like hardness, compression, tensile and impact strength compared to sand mould castings. Two types of tensile fracture modes, namely cleavage pattern with flat surfaces representing Al−Si eutectic zone and the areas of broken Fe-rich intermetallic compounds which appear as flower-like morphology was observed in sand mould castings. In contrast, GBF slag mould castings exhibit majority in dimple fracture morphology with traces of cleavage fracture. Charpy impact fractured surfaces of sand mould castings shows both transgranular and intergranular fracture modes. Only intergranular fracture mode was noticed in both GBF slag and mixed mould castings.

  8. NaA zeolite derived from blast furnace slag: its application for ammonium removal.

    Science.gov (United States)

    Guo, Hongwei; Tang, Lizhen; Yan, Bingji; Wan, Kang; Li, Peng

    2017-09-01

    In this paper, high value added NaA zeolite material was prepared from blast furnace (BF) slag by hydrothermal method and its adsorption behavior on the removal of ammonium ion was investigated. It was found out that the synthetic NaA cubic zeolite with smaller crystal size obtained at nSiO 2 /nAl 2 O 3 = 2 and nH 2 O/nNaOH = 20 showed better adsorption performance. The kinetics of the adsorption of ammonium ion by synthesized NaA zeolite was fitted by the pseudo-second-order kinetic model. The intra-particle diffusion modeling reveals that two mixed rate-controlling mechanisms were involved in the adsorption process. The relatively high value of activation energy of 92.3 kJ·mol -1 indicates a high impact of temperature on the adsorption rate, and the nature of ammonium adsorption is chemical reaction rather than physisorption. Based on the thermodynamics calculations, the adsorption of ammonium was found to be an endothermic, spontaneous process. The adsorption isothermal analysis showed that the Langmuir model could be well fitted and a maximum adsorption capacity of 83.3 mg·g -1 of NH 4 + was obtained. Thus, it was demonstrated that by forming low cost NaA zeolite and using it for environmental remediation, the synchronous minimization of BF slag and ammonia nitrogen contamination could be achieved.

  9. Effect of High-Temperature Curing Methods on the Compressive Strength Development of Concrete Containing High Volumes of Ground Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Wonsuk Jung

    2017-01-01

    Full Text Available This paper investigates the effect of the high-temperature curing methods on the compressive strength of concrete containing high volumes of ground granulated blast-furnace slag (GGBS. GGBS was used to replace Portland cement at a replacement ratio of 60% by binder mass. The high-temperature curing parameters used in this study were the delay period, temperature rise, peak temperature (PT, peak period, and temperature down. Test results demonstrate that the compressive strength of the samples with PTs of 65°C and 75°C was about 88% higher than that of the samples with a PT of 55°C after 1 day. According to this investigation, there might be optimum high-temperature curing conditions for preparing a concrete containing high volumes of GGBS, and incorporating GGBS into precast concrete mixes can be a very effective tool in increasing the applicability of this by-product.

  10. Utilization of flotation wastes of copper slag as raw material in cement production

    International Nuclear Information System (INIS)

    Alp, I.; Deveci, H.; Suenguen, H.

    2008-01-01

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

  11. Utilization of flotation wastes of copper slag as raw material in cement production.

    Science.gov (United States)

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  12. PREPARATION AND PROPERTIES OF ALKALI-ACTIVATED CEMENT CONTAINING PHOSPHOROUS SLAG AND FLY ASH

    Directory of Open Access Journals (Sweden)

    Duo You

    2016-03-01

    Full Text Available Phosphorous slag is an industrial waste which potentially pollutes environments. The aim of the present work is to use phosphorous slag as a raw material to produce alkali-activated cement. The influence of mix proportion of phosphorous slag and fly ash, alkali content and modulus of water glass on the properties of alkali-activated phosphorous slag and fly ash cement (AA-PS-FA-C was studied. The results show that AA-PS-FA-C with normal setting performance and desirable mechanical properties can be prepared using water glass as the activator. Changing the fly ash content in the range of 0-40 wt% has only a small influence on the setting time of AA-PS-FA-C. The strengths significantly decrease when the fly ash content exceeds 30 wt%. The carbonation resistance of AA-PS-FA-C is similar to that of ordinary Portland cement (OPC, while the frost resistance is much better. The hardened paste of AA-PS-FA-C is much more compact than OPC paste.

  13. Deposition of 60Co and 137Cs adsorbed on zeolite in matrices on the blast furnace slag

    International Nuclear Information System (INIS)

    Foeldesova, M.; Lukac, P.; Dillinger, P.

    1995-01-01

    The experimental data (leaching tests and compressive strength measurements) are presented for case the radionuclides from model water solution and radioactive waste water were uptake on natural and chemically modified granular zeolitic tuffite which show improved sorption ability and were subsequently incorporated into cement casts on blast furnace slags (BSF) basis. The all experiment were carried out with zeolite tuffite from Nizny Hrabovec, Slovak Republic. The natural zeolite was treated by the NaOH solution. The blends of individual components were casted into rectangular prism moulds (1 x 1 x 3 cm). The cast consisted invariably of 90% of BSF, 10% of fine zeolite and solution of water glass and to this basic mixture were added either 10 or 20% granular active, or non active zeolite during the mix formation, in excess to content of previous solid components. The water/cement ratio varied in interval 0.32-0.40. Model solutions labelled by cesium-137 or cobalt-60 have been used for sorption experiment and real waste water concentrate from NPP Jaslovske Bohunice as well. The real water consisted of cesium-134, cesium-137, cobalt-60, in borate and nitrate form. The radioactivity of dry cement casts was measured in 4π geometry. The leaching experiments were performed in three solutions: water (W), 0.03 M HCl (A) and 0.04 M NaOH (B). The mechanical properties of sample with non active granular zeolites and their corrosion characteristics as reflected by the bulk density changes. The experiments showed that leaching of radionuclides, which were sorbed from solution and radioactive waste water, in water and bases solution were negligible. Changes of radioactivity of casts, prepared from model solution, in acid solution, which were less than 5%. The mechanical strength of prepared composites is favourable and shows good compatibility of zeolitic additives with a basic matrix. Leaching experiments and mechanical strength are hopeful and show good retention of observed

  14. Deposition of {sup 60}Co and {sup 137}Cs adsorbed on zeolite in matrices on the blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Foeldesova, M; Lukac, P; Dillinger, P [Slovak Technical Univ., Bratislava (Slovakia)

    1996-12-31

    The experimental data (leaching tests and compressive strength measurements) are presented for case the radionuclides from model water solution and radioactive waste water were uptake on natural and chemically modified granular zeolitic tuffite which show improved sorption ability and were subsequently incorporated into cement casts on blast furnace slags (BSF) basis. The all experiment were carried out with zeolite tuffite from Nizny Hrabovec, Slovak Republic. The natural zeolite was treated by the NaOH solution. The blends of individual components were casted into rectangular prism moulds (1x1x3 cm). The cast consisted invariably of 90% of BSF, 10% of fine zeolite and solution of water glass and to this basic mixture were added either 10 or 20% granular active, or non active zeolite during the mix formation, in excess to content of previous solid components. The water/cement ratio varied in interval 0.32-0.40. Model solutions labelled by cesium-137 or cobalt-60 have been used for sorption experiment and real waste water concentrate from NPP Jaslovske Bohunice as well. The real water consisted of cesium-134, cesium-137, cobalt-60, in borate and nitrate form. The radioactivity of dry cement casts was measured in 4{pi} geometry. The leaching experiments were performed in three solutions: water (W), 0.03 M HCl (A) and 0.04 M NaOH (B). The mechanical properties of sample with non active granular zeolites and their corrosion characteristics as reflected by the bulk density changes. The experiments showed that leaching of radionuclides, which were sorbed from solution and radioactive waste water, in water and bases solution were negligible. Changes of radioactivity of casts, prepared from model solution, in acid solution, which were less than 5%. The mechanical strength of prepared composites is favourable and shows good compatibility of zeolitic additives with a basic matrix. Leaching experiments and mechanical strength are hopeful and show good retention of observed

  15. Carbonation Characteristics of Alkali-Activated Blast-Furnace Slag Mortar

    Directory of Open Access Journals (Sweden)

    Keum-Il Song

    2014-01-01

    Full Text Available Alkali-activated ground granulated blast-slag (AAS is the most obvious alternative material for ordinary Portland cement (OPC. However, to use it as a structural material requires the assessment and verification of its durability. The most important factor for a durability evaluation is the degree of carbonation resistance, and AAS is known to show lower performance than OPC. A series of experiments was conducted with a view to investigate the carbonation characteristics of AAS binder. As a consequence, it was found that the major hydration product of AAS was calcium silicate hydrate (CSH, with almost no portlandite, unlike the products of OPC. After carbonation, the CSH of AAS turned into amorphous silica gel which was most likely why the compressive strength of AAS became weaker after carbonation. An increase of the activator dosage leads AAS to react more quickly and produce more CSH, increasing the compaction, compressive strength, and carbonation resistance of the microstructure.

  16. EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

    OpenAIRE

    Chunshai Xie; Yongliang Gui; Song Chunyan; Hu Binsheng

    2016-01-01

    Glass-ceramics, with molten blast furnace (BF) slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in ...

  17. Development of slagging system using DC joule-heating furnace; Chokuryu denki teikoshiki hai yoyu gijutsu no shohinka

    Energy Technology Data Exchange (ETDEWEB)

    Yoshinari, N.; Ueda, J.; Nishino, J.; Takeshige, S. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1998-03-01

    Waste disposal by incineration is in wide use, inevitably discharging the unburnt portion or ash as the residue, and the residue contains heavy metals and dioxins. New slagging technologies capable of dealing with the situation, respecting in addition the effective use of resources, are now attracting attention, and are coming into popular use. IHI has already developed three types of melting technologies, which are the residual carbon combustion type, the joule-heating furnace type, and the coke-bed furnace type, and has already delivered to clients some facilities using these technologies. In this report, the three types are outlined, and the joule-heating furnace is taken up to explain the process of development up to commercialization. In the joule-heating furnace, molten slag (resistivity several ohms/cm at 1300degC) is electrified for the melting of ash by joule heat, and the result is a high-quality slag containing less chlorine thanks to the electrochemical decomposition. Studies were conducted about exhaust gas cleaning, silent operation, and cost performance (using only one electrode), etc., by operating 2.4t/d and 10t/d demonstration plants, and the efforts have culminated in the commercialization of the technology. 6 refs., 9 figs., 7 tabs.

  18. Overview of Steel Slag Application and Utilization

    Directory of Open Access Journals (Sweden)

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  19. THE INFLUENCE OF JOINT GRINDING OF CEMENT AND COOPER SLAG ON MORTAR PROPERTIES

    Directory of Open Access Journals (Sweden)

    Kravtsov Aleksey Vladimirovich

    2016-08-01

    Full Text Available The problem of applying copper manufacturing waste locating in the Chelyabinsk region as a component of mixed is considered in this article. Application of mixed binder with superplasticizers, based on esters with carboxyl groups, have not sufficiently been studied by the present time due to the diversity of species and complexity of the chemical structure. This trend is current for today’s science because of the growing rates and scales of building production, in particular, of concrete works. Copper slag dumps located in the Ural Federal district haven’t been widely used in building production or in other industrial production by the present time. Efficient utilization of copper production waste materials will help to solve ecological problems in many regions of Russia. Structure formation period of cement stone based on mixed binder made of Portland cement and granulated cooper slag with application of superplasticizer is studied in the article. The authors present a thermal variation diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag in the process of 21 hours of hardening under normal conditions and the results of ultrasound investigation of concrete structure formation period during 5 hours of hardening. The strength development process diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag for 28 days of hardening under normal conditions and the research results of the compressive strength of concrete samples are shown in this article. The obtained characteristics don’t confirm the prospects of applying joint grinding for mortar with the observed kind of non-ferrous metallurgy waste. Also, the obtained results allow us to make a conclusion about little advantages of using this method of binder production. Copper slag can be more effectively used as a component of complex organic and mineral admixture for building production with different purposes and fields

  20. Preparation of hydraulic cement

    Energy Technology Data Exchange (ETDEWEB)

    1921-08-28

    A process for the preparation of hydraulic cement by the use of oil-shale residues is characterized in that the oil-shale refuse is mixed with granular basic blast-furnace slag and a small amount of portland cement and ground together.

  1. A Feasibility Study on the Application of Basic Oxygen Furnace (BOF Steel Slag for Railway Ballast Material

    Directory of Open Access Journals (Sweden)

    Taehoon Koh

    2018-01-01

    Full Text Available Railway ballast, for which natural crushed stone aggregates have been generally used, is an essential track component for the distribution of train loads along the rails and sleepers to the roadbed. However, the use of natural crushed stone aggregate causes environmental destruction as well as dust production in train service. This paper evaluates the feasibility of using the basic oxygen furnace (BOF steel slag as railway ballast material. A series of physical and chemical quality tests are performed to investigate the characteristics of the materials associated with the effect of aging period due to the remaining free CaO and MgO in the BOF steel slag. Three different aging periods (i.e., 0, 3, and 6 months are used to compare with various standards and the properties of the crushed stone aggregates. It is demonstrated that the physical and chemical properties of the BOF steel slag with different aging periods satisfy all requirements of standards sufficiently. Especially, the BOF steel slag without aging (i.e., 0 month provides the similar physical and chemical properties, when compared to the BOF steel slag with aging (i.e., 3 and 6 months. Thus, it is possible to apply the BOF steel slag regardless of aging periods to the railway ballast materials instead of natural crushed stone aggregates.

  2. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Science.gov (United States)

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

  3. The effect of water jet lancing on furnace wall tubes of high slagged deposit fuel-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Vasiliev, V V; Kovalevitch, I A; Maidanik, M N [All-Union Heat Engineering Institute, Siberian Branch, Krasnoyarsk (USSR)

    1990-01-01

    In this paper the results of investigating the effectiveness of water jet lancing on furnace wall tubes of slagged deposits fuels fired boilers type E-500, P-64, P-67 are given. The boilers of these types are designed to burn Jugoslavian lignites are Beresovo lignites of the Kansk-Achinsk deposits. Recommendations for usage of low retractable, long retractable and long-range water blowers, depending on the design, produced in the USSR, the furnace dimension and stability of deposits are given as well.

  4. Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, T.T. [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China); Kao, C.M., E-mail: jkao@mail.nsysu.edu.tw [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China)

    2009-10-15

    The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H{sub 2}O{sub 2}, BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., {alpha}-Fe{sub 2}O{sub 3} and {alpha}-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg{sup -1}), respectively, with the addition of 15% of H{sub 2}O{sub 2} and 100 g kg{sup -1} of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

  5. ALKALI-ACTIVATION KINETICS OF PHOSPHORUS SLAG CEMENT USING COMPRESSIVE STRENGTH DATA

    Directory of Open Access Journals (Sweden)

    Hojjatollah Maghsoodloorad

    2015-09-01

    Full Text Available In this research, through compressive strength data, the order and kinetics of alkali-activation of phosphorus slag activated with two compound activators of NaOH + Na2CO3 and Na2CO3 + Ca(OH2, has been evaluated. The kinetics and order of alkali activation is a key factor to forecasting the mechanical behavior of alkali activated cement at different curing time and temperatures without carrying out experimental tests. The apparent activation energy was obtained as 35.6 kJ.mol-1 and 60.7 kJ.mol-1 for the two activators, respectively. Investigations proved that the alkali-activation kinetics of phosphorus slag resembles chemical reactions of second order. Moreover, the order of alkali-activation of phosphorus slag does not depend on the type of activator.

  6. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement; Efecto de la incorporacion de ceniza volante y escoria de horno alto en el comportamiento electroquimico de concretos de cemento comercial

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-07-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  7. Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

    OpenAIRE

    Guo, Lijie; Li, Wenchen; Yang, Xiaocong; Xu, Wenyuan

    2018-01-01

    This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS) on cemented tailing backfill (CTB) that contains lead-zinc smelting slag. CTB and cemented paste (CP) containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis a...

  8. Solidification of nitrate solutions with alkali-activated slag and slag–metakaolin cements

    International Nuclear Information System (INIS)

    Rakhimova, Nailia R.; Rakhimov, Ravil Z.; Osin, Yury N.; Naumkina, Natalia I.; Gubaidullina, Alfiya M.; Yakovlev, Grigory I.; Shaybadullina, Arina V.

    2015-01-01

    Highlights: • The effectiveness of an AASC matrix for NaNO 3 solution solidification is stated. • XRD, DTA-TG, and X-ray microtomography experiments were performed. • Crystallization of NaNO 3 reduces the shrinkage of hardened AASC-based waste forms. • Metakaolin shortens the setting time and increases the compressive strength of AASC. - Abstract: The solidification of nitrate solutions with alkali-activated slag (AASC) and slag–metakaolin cements (AASMC) and the resulting setting times, compressive strengths, dimensional stability, water resistance, hydration products, microstructures, and macroporous network structures were evaluated. The influences of the alkali activator concentration, mineral composition of metakaolin, ratio of slag to slag + metakaolin, and concentration of NaNO 3 on the cement performance were all evaluated in detail. The compressive strength of cemented nitrate solutions with AASC and AASMC aged for 28 days was from 13.4 to 42 MPa depending on the NaNO 3 concentration. X-ray diffractometer, differential thermal analyzer, and electron microscope analyses suggested that NaNO 3 crystallizes in cementitious matrices without reacting with the hydration products of AASC and AASMC. X-ray microtomography showed that the solidified NaNO 3 solution with a salt concentration of 700 g/l and AASC had a denser microstructure without shrinkage microcracks, a smaller macropore volume, and smaller macropore sizes than hardened AASC-based paste mixed with water

  9. Thermal treatment of simulant plutonium contaminated materials from the Sellafield site by vitrification in a blast-furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Hyatt, N.C., E-mail: n.c.hyatt@sheffield.ac.uk [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Schwarz, R.R.; Bingham, P.A.; Stennett, M.C.; Corkhill, C.L.; Heath, P.G.; Hand, R.J. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); James, M.; Pearson, A. [Sellafield Ltd., Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Morgan, S. [Sellafield Ltd., Hinton House, Risley, Warrington WA3 6GR (United Kingdom)

    2014-01-15

    Graphical abstract: Storage of 200 L drums of PCM waste at the Sellafield site, UK. Abstract: Four waste simulants, representative of Plutonium Contaminated Materials (PCMs) at the Sellafield site, were vitrified through additions of Ground Granulated Blast-furnace Slag (GGBS). Ce (as a Pu surrogate) was effectively partitioned into the slag product, enriched in an amorphous CaO–Fe{sub 2}O{sub 3}–Al{sub 2}O{sub 3}–SiO{sub 2} phase when other crystalline phases were also present. Ce L{sub 3} edge XANES data demonstrated Ce to be present as trivalent species in the slag fraction, irrespective of the waste type. Estimated volume reductions of ca. 80–95% were demonstrated, against a baseline of uncompacted 200 L PCM waste drums. The dissolution behaviour of PCM slag wasteforms was investigated at 50 °C in saturated Ca(OH){sub 2} solution under N{sub 2} atmosphere, to simulate the hyperalkaline anoxic environment of a cementitious UK Geological Disposal Facility for Intermediate Level Waste (ILW). These experiments demonstrated the performance of the slag wasteforms to be comparable to that of other vitrified ILW materials considered potentially suitable for geological disposal.

  10. Preparation of concrete mixtures with electric arc furnace slag and recycled ground glass

    Science.gov (United States)

    Pérez Rojas, Y.; López, E. Vera; López Rodríguez, M.; Díaz Pita, J.

    2017-12-01

    The present work includes the first advances in the development of investigations that seek to include Ground Grinding Glass (GRR) and the Electric Arc Furnace Slag (EAFS) in the production of mixtures of hydraulic concrete mixing them simultaneously, so that it satisfies the specifications techniques to be used in the construction of rigid pavements. Firstly, we cite the tests carried out on the different materials to obtain their physical, chemical and mechanical characterization and determine their compliance, as well as the measurement of certain characteristics that may be somewhat empirical to standardize their control. Technique such as X-Ray Diffraction (XRD), X-ray Fluorescence Spectrometry (XFR) and Scanning Electron Microscopy (SEM) have been used. Once the results of the characterization tests and their correspondence with the Colombian technical standards have been obtained, it has become possible to select the use of the Transparent Recycled Ground Glass (TRGG) as the most suitable for the replacement of the sand in the dosage of new mixtures modified concrete.

  11. Durability and acoustics of concrete with slag of cupola furnace as fine aggregate replacement

    Directory of Open Access Journals (Sweden)

    Ricardo Alfredo Cruz Hernández

    2015-01-01

    Full Text Available In this paper, it was evaluated the performance of concrete with crushed slag of cupola furnace (SCF as sand replacement in percentages of 0 %, 10 %, 15 % and 20 %, subjected to accelerated chemical attacks of carbonation, sulfation and alkali-aggregate reaction (AAR. The sound absorption characteristics of the material were determined through the sound absorption coefficient (α, and the noise reduction coefficient (NRC. Carbonation was evaluated through a closed camera with the 70 % concentration of carbon dioxide and conditions of relative humidity between 50 % and 70 %. The results indicated that the penetration depth of CO2 is lower when greater the percentage of substitution is. To accelerate the attack by sulfates, specimens were immersed in aqueous solution of sodium sulfate anhydrous (Na2SO4 1N with cycles of wetting and drying. It determined that the impairment presented in concrete paste is directly proportional to the percentage of sand replacement. The acceleration of the AAR in the concrete was carried out by immersing specimens in an aqueous solution of sodium hydroxide (NaOH for 16 days. The test concluded that the inclusion of SCF is not favorable for AAR. The measurement of sound absorption coefficient was taken by the method of impedance tube, relating minimum and maximum values of stationary wave amplitude. The results showed that SCF with higher sand replacement are favorable for the noise absorption in buildings.

  12. Blast furnace dust and phosphorous slag, new materials for use in road engineering

    Science.gov (United States)

    Ochoa Díaz, R.

    2017-12-01

    This article proposes an alternative to the use of phosphorus slag and blast furnace dust, by-products of the steel industry, due to the negative environmental impact caused by its accumulation. Taking into account the above, the pertinence of the use of these by-products in asphalt mixtures for the construction of roads is studied. In this way, the origin and its properties are presented, as well as their physical and chemical characteristics. Once the tests have been carried out, it is determined that these by-products have adequate characteristics for their use since they do not present toxicity problems. Following this, the design of the mixtures is carried out to determine the mechanical and dynamic properties and thus determine the proportion to be replaced with the conventional materials. Taking into account the results it is concluded that its use is feasible since the mixture with these by-products presents acceptable resilient modulus parameters and improvement in some verification parameters.

  13. Effects of body formulation and firing temperature to properties of ceramic tile incorporated with electric arc furnace (EAF) slag waste

    Science.gov (United States)

    Sharif, Nurulakmal Mohd; Lim, Chi Yang; Teo, Pao Ter; Seman, Anasyida Abu

    2017-07-01

    Significant quantities of sludge and slag are generated as waste materials or by-products from steel industries. One of the by-products is Electric Arc Furnace (EAF) steel slag which consists of oxides such as CaO, Al2O3 and FeO. This makes it possible for slag to partially replace the raw materials in ceramic tile production. In our preliminary assessment of incorporating the EAF slag into ceramic tile, it was revealed that at fixed firing temperature of 1150°C, the tile of composition 40 wt.% EAF slag - 60 wt.% ball clay has comparable properties with commercial ceramic tile. Thus, this current study would focus on effects of body formulation (different weight percentages of K-feldspar and silica) and different firing temperatures to properties of EAF slag added ceramic tile. EAF slag from Southern Steel Berhad (SSB) was crushed into micron size (EAF slag content was 40 wt.%) and milled with ball clay, K-feldspar and silica before compacted and fired at 1125°C and 1150°C. The EAF slag added tile was characterized in terms of water absorption, apparent porosity, bulk density, modulus of rupture (MOR) and phase analysis via X-ray diffraction (XRD). The composition of 40 wt.% EAF slag - 30 wt.% ball clay - 10 wt.% K-feldspar - 20 wt.% silica (10F_20S), fired at 1150°C showed the lowest water absorption, apparent porosity and highest bulk density due to enhancement of densification process during firing. However, the same composition of ceramic tile (10F_20S) had the highest MOR at lower firing temperature of 1125°C, contributed by presence of the highest total amount of anorthite and wollastonite reinforcement crystalline phases (78.40 wt.%) in the tile. Overall, both the water absorption and MOR of all ceramic tiles surpassed the requirement regulated by MS ISO 13006:2014 Standard (Annex G: Dry-pressed ceramic tile with low water absorption, Eb ≤ 0.50 % and minimum MOR of 35 MPa).

  14. The effect of bond characteristics between steel slag fine aggregate and cement paste on mechanical properties of concrete and mortar

    International Nuclear Information System (INIS)

    Yuji, W.

    1988-01-01

    The ordinary fine aggregate in concrete has been replaced by ground and sieved steel slag fine aggregate, treated and exposed to air for three months. Compared with concrete made from natural sand, properties such as compressive strength, flexural strength, elastic modules, permeability and abrasion resistance are considerably improved. The improvement increases with a decrease in w/c ratio, an increase in curing time and an increase in the replacement weight of sand. These results are due to the fact that the steel slag contains some active minerals such as C/sub 3/S, C/sub 2/S, C/sub 4/AF, etc., and shows favorable surface physical characteristics that improve the bond between steel slag particles and cement paste. The results of XRD, SEM and EPM microhardness showed that there are heavier concentration of ions, with finer crystals and a lower degree of CH orientation at the interfacial zone between steel slag particles and cement paste. The study also found small cementitious and fibrous C-S-H crystals growing from the fine aggregate, which are linked with hydrated products form cement paste making the bond and structural characteristic more favorable with cement. The steel slag fine aggregate is an active mineral similar to cement. The bond between the aggregate and cement paste is strengthened both physically and chemically

  15. Properties of SiMn slag as apozzolanic material in portland cement manufacture

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2005-12-01

    Full Text Available The primary purpose of this study was to evaluate the behaviour of SiMn slag as a pozzolanic material in commercial Portland cement manufacture. This necessitated exploring different scientific and technical aspects to ensure a correct valuation. The results obtained revealed that silica and calcium are the main components of SiMn slag, whose pozzolanic activity occupies an intermediate position between silica fume and fly ash; it reduces heat of hydration and mortars made with cement containing SiMn slag exhibit compressive strength values similar to the figures for standard mortar. Consequently, the use of SiMn slag as an active addition to cement is feasible, inasmuch as the resulting product meets the requirements laid down in the present legislation.

    El objetivo principal de este trabajo es evaluar el comportamiento de la escoria de SiMn como material puzolánico en la fabricación de cementos Portland comerciales. Para ello, resulta necesario investigar diferentes aspectos científicos y técnicos que conlleven a una correcta valorización de las mismas. Los resultados obtenidos en el presente trabajo han puesto de manifiesto que la escoria de SiMn presenta una naturaleza sílico-cálcica, actividad puzolúnica intermedia entre el humo de sílice y ceniza volante, reduce el calor de hidratación y los morteros con escoria de SiMn muestra alcanzan resistencias a compresión similares a las del mortero patrón. Por lo tanto, la utilización de la escoria de SiMn como adición activa al cemento es viable, cumpliendo con las exigencias recogidas en la norma vigente.

  16. Utilización de las escorias de los hornos de arco eléctrico y de cuchara como materiales de construcción. // Use of slags from ladle and electric arc furnaces as construction materials.

    Directory of Open Access Journals (Sweden)

    R. Zaragoza Valdés

    2001-01-01

    Full Text Available La necesidad que tiene la humanidad de que las producciones sean cada día mas limpias, así como la que tiene el país del aumento dela rentabilidad de las empresas, hace necesario el estudio del uso de las escorias que se obtienen en la producción de acero, principalresidual de este tipo de producción. En el trabajo se estudia la utilización de la escoria del Horno de Arco Eléctrico (HAE comomaterial de relleno en la confección de bloques de hormigón para la construcción de edificaciones, sustituyendo la grava de granito.Se estudia, además, el uso de la escoria de los hornos cuchara (HC como sustituto del clinquer en la fabricación de cementosportland. Se obtienen resultados positivos para la protección del medio ambiente y la economía de la empresa metalúrgica.Palabras claves: producción de acero, escorias, medio ambiente, cementos, materiales para la construcción.________________________________________________________________________________Abstract:The existing necessity of clean productions as welll as the profitability of enterprises that the Cuban economy is demanding makes itnecessary to carry out a study of slags that constitute t he main residue of the steel production. This paper presents the use of slags comingfrom electric arc furnaces (EAF as a substitute for gravel in the production of concrete bricks. The use of slags coming from ladle furnaces(LF to replace clinker in the production of Portland Cement is also shown. Positive results are obtained such as the protection of theenvironment and the economic growth of the enterperise.Key words:Steel making, slags, environment protection, cement, construction materials.

  17. Computational Fluid Dynamics (CFD) Investigation of Submerged Combustion Behavior in a Tuyere Blown Slag-fuming Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, G. A.; Reuter, M. A.; Matusewicz, R. W.

    2012-10-01

    A thin-slice computational fluid dynamics (CFD) model of a conventional tuyere blown slag-fuming furnace has been developed in Eulerian multiphase flow approach by employing a three-dimensional (3-D) hybrid unstructured orthographic grid system. The model considers a thin slice of the conventional tuyere blown slag-fuming furnace to investigate details of fluid flow, submerged coal combustion dynamics, coal use behavior, jet penetration behavior, bath interaction conditions, and generation of turbulence in the bath. The model was developed by coupling the CFD with the kinetics equations developed by Richards et al. for a zinc-fuming furnace. The model integrates submerged coal combustion at the tuyere tip and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with several user-defined subroutines in FORTRAN programming language were used to develop the model. The model predicted the velocity, temperature field of the molten slag bath, generated turbulence and vortex, and coal use behavior from the slag bath. The tuyere jet penetration length ( l P) was compared with the equation provided by Hoefele and Brimacombe from isothermal experimental work ( {{l_{{P}} }/{d_{o }} = 10.7( {N^' }_{Fr} } )^{0.46} ( {ρ_{{g}} /ρl } )^{0.35} } ) and found 2.26 times higher, which can be attributed to coal combustion and gas expansion at a high temperature. The jet expansion angle measured for the slag system studied is 85 deg for the specific inlet conditions during the simulation time studied. The highest coal penetration distance was found to be l/L = 0.2, where l is the distance from the tuyere tip along the center line and L is the total length (2.44 m) of the modeled furnace. The model also predicted that 10 pct of the injected coal bypasses the tuyere gas stream uncombusted and carried to the free surface by the tuyere gas stream, which

  18. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

    International Nuclear Information System (INIS)

    Zhong Shiyun; Ni Kun; Li Jinmei

    2012-01-01

    Highlights: ► The mortar with uncalcined FGD gypsum has suitable workability. ► The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. ► The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. ► The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C–S–H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563–938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO 4 2- from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO 4 2- releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO 4 2- from the mortar with 20% FGD gypsum is 9200 mg·m −2 , which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  19. The Environmental Impact and Cost Analysis of Concrete Mixing Blast Furnace Slag Containing Titanium Gypsum and Sludge in South Korea

    Directory of Open Access Journals (Sweden)

    Tae Hyoung Kim

    2016-05-01

    Full Text Available This study assessed the environmental effects and cost of the Industrial Waste addictive Blast Furnace Slag (W-BFS using Life Cycle Assessment (LCA and compared it to general BFS. The environmental impacts of W-BFS were as follows: 1.12 × 10−1 kg-CO2 eq/kg, 3.18 × 10−5 kg-Ethylene eq/kg, 4.79 × 10−4 kg-SO2 eq/kg, 7.15 × 10−4 kg-PO43− eq/kg, 7.15 × 10−4 kg-CFC11 eq/kg and 3.94 × 10−3 kg-Antimony eq/kg. Among the environmental impact category, GWP and AP were 9.28 × 10−2 kg-CO2 eq/kg and 3.33 × 10−4 kg-SO2 eq/kg at a raw material stage, accounting for 80% and 70% of total environmental impact respectively. In EP, POCP and ADP, in addition, raw material stage accounted for a great portion in total environmental impact because of “W” among input materials. In ODP, however, compared to the environmental impact of raw materials, oil, which was used in transporting BFS to the W-BFS manufacturing factory, was more influential. In terms of GWP, POCP and ODP, W-BFS was higher than general BFS. In terms of AP, EP and ADP, in contrast, the former was lower than the latter. In terms of cost, W-BFS (41.7 US$/ton was lower than general BFS by about 17% because of the use of waste additives comprised of industrial wastes instead of natural gypsum ,which has been commonly used in general BFS. In terms of GWP and POCP, the W-BFS mixed (30% concrete was lower than plain concrete by 25%. In terms of AP and EP, the former was lower than the latter by 30%. In terms of ADP, furthermore, W-BFS mixed (30% concrete was lower than plain concrete by 11%. In aggregate-related ODP, however, almost no change was found. In terms of cost, when W-BFS was added by 10% and 30%, it was able to reduce cost by 3% and 7% respectively, compared to plain concrete. Compared to BFS-mixed concrete as well, cost could be saved by 1% additionally because W-BFS (US$41.7/ton is lower than common cement (US$100.3/ton by about 60% in terms of production costs.

  20. Implementation of industrial waste ferrochrome slag in conventional and low cement castables: Effect of microsilica addition

    Directory of Open Access Journals (Sweden)

    Pattem Hemanth Kumar

    2014-06-01

    Samples with decreasing cement content 15–05 wt.% were formulated in combination of both slag and calcined bauxite as matrix components. Effects of varying 0–10 wt.% microsilica as a micro-fine additive in these castables were investigated in this work. Pore filling properties of microsilica improved apparent porosity and bulk density. Phase analysis through X-ray diffraction techniques demonstrates successful formation of spinel and mullite crystalline phases. Mechanical behavior was evaluated through cold crushing strength and residual cold crushing strength after five consecutive water quenching cycles. Scanning electron microscopy measurements were carried out in order to better understand the packing density and reaction mechanisms of fired castables. Slag containing castables portrays good thermal properties such as thermal shock resistance, permanent linear change and pyrometric cone equivalent.

  1. SHRINKAGE REDUCTION AND CRACK PREVENTION OF ALKALI-ACTIVATED PHOSPHOROUS SLAG CEMENT

    Directory of Open Access Journals (Sweden)

    Yanan Wang

    2016-05-01

    Full Text Available The effects of fly ash, calcium oxide and polypropylene fiber on the physical and mechanical properties, shrinkage and cracking behaviors of alkali-activated phosphorous slag cement (AA-PS-C were studied. The results show that replacing 10-15% phosphorous slag by fly ash and adding calcium oxide as an expansive agent reduce the shrinkage of AA-PS-C. Fly ash will increase the flexural strength, although the compressive strength will be slightly decreased, while the calcium oxide expansive agent coated with aluminum stearate will slightly shorten the setting time and reduce the strength. Adding polypropylene fiber can greatly increase the crack-resistance of AA-PS-C.

  2. The Use of Blast Furnace Slag for Removal of Phosphorus from Wastewater in Sweden—A Review

    Directory of Open Access Journals (Sweden)

    Lena Johansson Westholm

    2010-10-01

    Full Text Available Research on Phosphorus (P removal capacity by blast furnace slags (BFS has been undertaken in Sweden for the last decade. Both laboratory experiments and field trials have been carried out. While laboratory investigations revealed that BFS has a high P-sorption capacity (95–100%, P removal in field trials was much lower, ranging from 40 to 53%. In addition, a number of problems have been observed in BFS field testing including clogging, sulfuric odor and environmental (regulatory concerns about possible leaching of heavy metals from the slag. In spite of these problems, and questioning by the environmental regulatory authorities, research continues to provide evidence that BFS can be regarded as a suitable filter media, and attempts have also been undertaken in order to further improve the P-removal capacity of this adsorbing material.

  3. Thermal properties of fly ash substituted slag cement waste forms for disposal of Savannah River Plant salt waste

    International Nuclear Information System (INIS)

    Roy, D.M.; Kaushal, S.; Licastro, P.H.; Langton, C.A.

    1985-01-01

    Waste processing at the Savannah River Plant will involve reconstitution of the salts (NaNO 3 , NaNO 2 , NaOH, etc.) into a concentrated solution (32 weight percent salts) followed by solidification in a cement-based waste form for burial. The stability and mechanical durability of such a 'saltstone monolith' will depend largely on the temperature reached due to heat of hydration and the thermal properties of the waste form. Fly ash has been used as an inexpensive constituent and to moderate the hydration and setting processes so as to avoid reaching prohibitively high temperatures which could cause thermal stresses. Both high-calcium and low-calcium fly ashes have been studied for this purpose. Other constituents of these mixes include granulated blast furnace slag and finely crushed limestone. Adiabatic temperature increase and thermal conductivity of these mixes have been studied and related x-ray diffraction and scanning electron microscopy studies carried out to understand the hydration process

  4. Green options for anti-sulfate of slag cement concrete containing pozzolans

    Directory of Open Access Journals (Sweden)

    Yang Chien-Jou

    2017-01-01

    Full Text Available This study mainly adopted densified mixture design algorithm (DMDA with pozzolans (fly ash and slag, different fineness slag cement (1:1; MF40 and HF40 and Type I cement (E40 to construct the mixtures for w/cm=0.40, and applied ACI 211.1R and Type II cement as control group (CII40, w/c=0.40. Life cycle inventory of LEED suggested by PCA for cementitious materials (kg/m3 contained cement use, CO2 emission, raw materials, energy consumption, compressive strength, and immersed in different concentration Na2SO4 solution. Results showed cement content, CO2 emission, raw materials and energy consumption for E40, MF40 and HF40, with respect to CII40, were 14% ∼ 26%, 14% ∼ 26%, 13% ∼ 26% and 17%∼28%. At 28 days, compressive strength(all mixtures were greater than 41MPa. Repeatedly 25 cycles, specimens immersed in 5000ppm Na2SO4 solution and oven-dried at 105°C, the exterior had no damage, and weight loss (n and pulse velocity change (nv were less than -1% and -5%. But in saturated Na2SO4 solution, the n and nv were ranged from - 0.91% (E40 to -2.62% (MF40 and -6.7% (E40 to -10.9% (MF40. The exterior had been obviously scaling (chalking or spalling at the second (CII40, the fifth (MF40 and HF40 and the ninth cycle (E40. The comprehensive evaluation of green options for anti-sulfate indicated that the merits of all mixtures were respectively E40 > HF40 > MF40 > CII40.

  5. INFLUENCE OF CURING TEMPERATURE ON THE PHYSICO-MECHANICAL, CHARACTERISTICS OF CALCIUM ALUMINATE CEMENT WITH AIR-COOLED SLAG OR WATER-COOLED SLAG

    Directory of Open Access Journals (Sweden)

    M. Heikal

    2004-12-01

    Full Text Available The nature, sequence, crystallinity and microstructure of hydrated phases were analyzed using differential scanning calorimetry (DSC, X-ray diffraction (XRD and scanning electron microscopy (SEM. The results showed that the formation of different hydrated phases was temperature dependence. The physico-mechanical and microstructural characteristics were investigated after curing at 20, 40 and 60° C. The results indicated that for the substitution of calcium aluminate cement (CAC by air-cooled slag (AS or water-cooled slag (WS at 20° C, the compressive strength increases with slag content up to 10 wt.%, then followed by a decrease with further slag substitution up to 25 wt.%; but the values are still higher than those of the neat CAC pastes at different curing ages up to 60 days. After 28 days of hydration at 40-60° C, the compressive strength increases with the slag content. This is attributed to the prevention of the conversion reaction, which was confirmed by XRD, DSC and SEM techniques, and the preferential formation of stratlingite (gehleinte-like phase. The SEM micrographs showed a close texture of hydrated CAC/slag blends made with AS or WS at 40°C due to the formation of C2ASH8 and C-S-H phases.

  6. Effect of blastfurnace slag addition to Portland cement for cationic exchange resins encapsulation

    Directory of Open Access Journals (Sweden)

    Stefan L.

    2013-07-01

    Full Text Available In the nuclear industry, cement-based materials are extensively used to encapsulate spent ion exchange resins (IERs before their final disposal in a repository. It is well known that the cement has to be carefully selected to prevent any deleterious expansion of the solidified waste form, but the reasons for this possible expansion are not clearly established. This work aims at filling the gap. The swelling pressure of IERs is first investigated as a function of ions exchange and ionic strength. It is shown that pressures of a few tenths of MPa can be produced by decreases in the ionic strength of the bulk solution, or by ion exchanges (2Na+ instead of Ca2+, Na+ instead of K+. Then, the chemical evolution of cationic resins initially in the Na+ form is characterized in CEM I (Portland cement and CEM III (Portland cement + blastfurnace slag cements at early age and an explanation is proposed for the better stability of CEM III material.

  7. Artificial intelligence-based computer modeling tools for controlling slag foaming in electric arc furnaces

    Science.gov (United States)

    Wilson, Eric Lee

    Due to increased competition in a world economy, steel companies are currently interested in developing techniques that will allow for the improvement of the steelmaking process, either by increasing output efficiency or by improving the quality of their product, or both. Slag foaming is one practice that has been shown to contribute to both these goals. However, slag foaming is highly dynamic and difficult to model or control. This dissertation describes an effort to use artificial intelligence-based tools (genetic algorithms, fuzzy logic, and neural networks) to both model and control the slag foaming process. Specifically, a neural network is trained and tested on slag foaming data provided by a steel plant. This neural network model is then controlled by a fuzzy logic controller, which in turn is optimized by a genetic algorithm. This tuned controller is then installed at a steel plant and given control be a more efficient slag foaming controller than what was previously used by the steel plant.

  8. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete.

    Science.gov (United States)

    Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

    2015-03-18

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.

  9. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  10. Dripping and evolution behavior of primary slag bearing TiO2 through the coke packed bed in a blast-furnace hearth

    Science.gov (United States)

    Liu, Yan-xiang; Zhang, Jian-liang; Wang, Zhi-yu; Jiao, Ke-xin; Zhang, Guo-hua; Chou, Kuo-chih

    2017-02-01

    To investigate the flow of primary slag bearing TiO2 in the cohesive zone of blast furnaces, experiments were carried out based on the laboratory-scale packed bed systems. It is concluded that the initial temperature of slag dripping increases with decreasing FeO content and increasing TiO2 content. The slag holdup decreases when the FeO content is in the range of 5wt%-10wt%, whereas it increases when the FeO content exceeds 10wt%. Meanwhile, the slag holdup decreases when the TiO2 content increases from 5wt% to 10wt% but increases when the TiO2 content exceeds 10wt%. Moreover, slag/coke interface analysis shows that the reaction between FeO and TiO2 occurs between the slag and the coke. The slag/coke interface is divided into three layers: slag layer, iron-rich layer, and coke layer. TiO2 in the slag is reduced by carbon, and the generated Ti diffuses into iron.

  11. Passive neutralization of acid mine drainage using basic oxygen furnace slag as neutralization material: experimental and modelling.

    Science.gov (United States)

    Zvimba, John N; Siyakatshana, Njabulo; Mathye, Matlhodi

    2017-03-01

    This study investigated passive neutralization of acid mine drainage using basic oxygen furnace slag as neutralization material over 90 days, with monitoring of the parameters' quality and assessment of their removal kinetics. The quality was observed to significantly improve over time with most parameters removed from the influent during the first 10 days. In this regard, removal of acidity, Fe(II), Mn, Co, Ni and Zn was characterized by fast kinetics while removal kinetics for Mg and SO 4 2- were observed to proceed slowly. The fast removal kinetics of acidity was attributed to fast release of alkalinity from slag minerals under mildly acidic conditions of the influent water. The removal of acidity through generation of alkalinity from the passive treatment system was also observed to generally govern the removal of metallic parameters through hydroxide formation, with overall percentage removals of 88-100% achieved. The removal kinetics for SO 4 2- was modelled using two approaches, yielding rate constant values of 1.56 and 1.53 L/(day mol) respectively, thereby confirming authenticity of SO 4 2- removal kinetics experimental data. The study findings provide insights into better understanding of the potential use of slags and their limitations, particularly in mine closure, as part of addressing this challenge in South Africa.

  12. Short review on the origin and countermeasure of biomass slagging in grate furnace

    Directory of Open Access Journals (Sweden)

    Yiming eZhu

    2014-02-01

    Full Text Available Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structures affected by the different compositions of ash particles. Besides, the high-temperature molten material which provides a supporting effect on the skeletal structure in biomass ash was proposed to evaluate the ash fusion characteristics. In addition, numerous solutions to biomass slagging, such as additives, fuel pretreatment and biomass co-firing, were also discussed.

  13. Influence of the soluble fraction of blast furnace slag on the growth of some algae

    Energy Technology Data Exchange (ETDEWEB)

    Tokuda, H.

    1977-01-01

    The sea water-soluble fraction of the pulverized slag was prepared in anaerobic condition, and mixed with a basal medium in various ratios for preparation of a culture medium, on which the growth of a diatom, Skeletonema costatum, was suppressed. The inhibitory effect of the soluble fraction to this alga was reduced to a certain degree when the culture medium had been aerated with nitrogen preceding inoculation. The growth of Skel. costatum was also inhibited on the basal medium containing the untreated slag powder in various amounts, while it was stimulated when the slag powder was washed for several days before addition to the basal medium. The soluble fraction of the slag affected unfavorably the growth of a laver, Porphyra yezoensis, also. A diatom, Nitzschia closterium, was able to grow closely adhering to the slag powder. The inhibitory effect of the soluble fraction of the slag to algae seems to be caused largely by potassium or sodium sulfide, and slightly by sulfur oxides and some heavy metals dissolved in trace amounts.

  14. Determination of the Optimum Conditions for Leaching of Zinc Cathode Melting Furnace Slag in Ammonium Chloride Media

    Science.gov (United States)

    Behnajady, Bahram; Babaeidehkordi, Amin; Moghaddam, Javad

    2014-04-01

    This research is part of a continuing effort to leach zinc from zinc cathode melting furnace slags (ZCMFSs) to produce zinc oxide. The slag with an assay of 68.05 pct Zn was used in ammonium chloride leaching for zinc extraction. In this paper, the effects of influential factors on extraction efficiency of Zn from a ZCMFS were investigated. The Taguchi's method based on orthogonal array (OA) design has been used to arrange the experimental runs in order to maximize zinc extraction from a slag. The softwares named Excel and Design-Expert 7 have been used to design experiments and subsequent analysis. OA L 25 (55) consisting of five parameters, each with five levels, was employed to evaluate the effects of reaction time ( t = 10, 30, 50, 70, 90 minutes), reaction temperature [ T = 313, 323, 333, 343, 353 (40, 50, 60, 70, 80) K (°C)], pulp density ( S/ L = 20, 40, 60, 80, 100 g/L), stirring speed ( R = 300, 400, 500, 600, 700 rpm), and ammonium chloride concentration ( C = 10, 15, 20, 25, 30 pctwt), on zinc extraction percent. Statistical analysis, ANOVA, was also employed to determine the relationship between experimental conditions and yield levels. The results showed that the significant parameters affecting leaching of slag were ammonium chloride concentration and pulp density, and increasing pulp density reduced leaching efficiency of zinc. However, increasing ammonium chloride concentration promoted the extraction of zinc. The optimum conditions for this study were found to be t 4: 70 minutes, T 5: 353 K (80 °C), ( S/ L)2: 40 g/L, R 3: 500 rpm, and C 4: 25 pctwt. Under these conditions, the dissolution percentage of Zn in ammonium chloride media was 94.61 pct.

  15. Reprocessing of metallurgical slag into materials for the building industry

    International Nuclear Information System (INIS)

    Pioro, L.S.; Pioro, I.L.

    2004-01-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles

  16. Long-term chloride migration coefficient in slag cement-based concrete and resistivity as an alternative test method

    NARCIS (Netherlands)

    van Noort, R.; Hunger, M.; Spiesz, P.R.

    2016-01-01

    This article reports on investigations of the resistivity and chloride migration coefficient (DRCM) obtained in the accelerated Rapid Chloride Migration test for slag cement-based concretes. Determinations of the resistivity and DRCM were performed on 47 different concrete compositions, up to the

  17. Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

    Directory of Open Access Journals (Sweden)

    Lijie Guo

    2018-01-01

    Full Text Available This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS on cemented tailing backfill (CTB that contains lead-zinc smelting slag. CTB and cemented paste (CP containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis and thermal gravity analysis were performed on the studied CP samples, whereas the electrical conductivity of CTB was monitored. The results reveal that SS has a significant positive effect on cementitious activity of binder mixed by cement and lead-zinc smelting slag. This activation leads to the acceleration of binder hydration process, the formation of more cement hydration products in the CTBs, and the refinement of their pore structure, which is favorable for the strength development of CTB.

  18. Glass-making furnaces, cement kilns and baking ovens

    Energy Technology Data Exchange (ETDEWEB)

    1989-01-01

    Possible areas for future strategic R and D within the European Community in the cement, glass and bake industries are identified based upon the current scenario of R and D in process industries and following views of main industries and research experts. Priority topics for R and D should include advanced flow modelling, the implementation of control strategies and expert systems and the development of on-line sensors. Fundamental research in some areas, such as advanced diagnostic techniques and sensor systems and modelling of two-phase and pollutant formation, is considered of primary importance.

  19. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment. Research from the Netherlands

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on

  20. Effects of slag and fly ash on reinforcement corrosion in concrete in chloride environment : Research from the Netherlands

    NARCIS (Netherlands)

    Polder, R.B.

    2012-01-01

    A review is given of research on the durability performance of concrete made with blast furnace slag and fly ash related to chloride induced reinforcement corrosion, carried out in the Netherlands, where slag has been used in cement for almost a century. Results are presented from field studies on

  1. The effects of large scale processing on caesium leaching from cemented simulant sodium nitrate waste

    International Nuclear Information System (INIS)

    Lee, D.J.; Brown, D.J.

    1982-01-01

    The effects of large scale processing on the properties of cemented simulant sodium nitrate waste have been investigated. Leach tests have been performed on full-size drums, cores and laboratory samples of cement formulations containing Ordinary Portland Cement (OPC), Sulphate Resisting Portland Cement (SRPC) and a blended cement (90% ground granulated blast furnace slag/10% OPC). In addition, development of the cement hydration exotherms with time and the temperature distribution in 220 dm 3 samples have been followed. (author)

  2. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    Science.gov (United States)

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. Copyright © 2012 Elsevier B.V. All rights reserved.

  3. Effect of γ-irradiation on the electrical conductivity of some soda lime silicate glass containing blast furnace slag

    International Nuclear Information System (INIS)

    Elalaily, N.A.; Khalil, Magda M.I.; Ahmed, L.S.

    2007-01-01

    The effect of electric field strength on conduction in soda lime silicate glass doped with blast furnace slag with different concentration was studied and the value of jump distance was calculated. The structure and the mixed anion effect in the conductivity have been examined by measuring the electrical conductivity of glass samples at temperature ranging between 20 and 250 deg. C. The results showed that the electrical conductivity of the examined glasses are divided into three ranges depending on the temperature range. The first is from room temperature to about 49.5 deg. C, the second is at a temperature range of 60.3-104 deg. C where the glass shows a decrease in its conductivity with the increase in temperature. This was followed by another increase in the electrical conductivity with the increase in temperature. The results also showed that the glass becomes more insulating as the slag content increased. The effect of irradiation was also studied by exposing glass samples to two different irradiation doses. It can be noticed that irradiation causes an increase in the electrical conductivity, especially at high temperature. The results were discussed and correlated according to the molecular structure of the prepared glass

  4. Two-way Valorization of Blast Furnace Slag: Synthesis of Precipitated Calcium Carbonate and Zeolitic Heavy Metal Adsorbent.

    Science.gov (United States)

    Georgakopoulos, Evangelos; Santos, Rafael M; Chiang, Yi Wai; Manovic, Vasilije

    2017-02-21

    The aim of this work is to present a zero-waste process for storing CO2 in a stable and benign mineral form while producing zeolitic minerals with sufficient heavy metal adsorption capacity. To this end, blast furnace slag, a residue from iron-making, is utilized as the starting material. Calcium is selectively extracted from the slag by leaching with acetic acid (2 M CH3COOH) as the extraction agent. The filtered leachate is subsequently physico-chemically purified and then carbonated to form precipitated calcium carbonate (PCC) of high purity (Sodium hydroxide is added to neutralize the regenerated acetate. The morphological properties of the resulting calcitic PCC are tuned for its potential application as a filler in papermaking. In parallel, the residual solids from the extraction stage are subjected to hydrothermal conversion in a caustic solution (2 M NaOH) that leads to the predominant formation of a particular zeolitic mineral phase (detected by XRD), namely analcime (NaAlSi2O6∙H2O). Based on its ability to adsorb Ni 2+ , as reported from batch adsorption experiments and ICP-OES analysis, this product can potentially be used in wastewater treatment or for environmental remediation applications.

  5. The Evaluation of Damage Effects on MgO Added Concrete with Slag Cement Exposed to Calcium Chloride Deicing Salt

    Science.gov (United States)

    Jang, Jae-Kyeong; Kim, Hong-Gi; Kim, Jun-Hyeong

    2018-01-01

    Concrete systems exposed to deicers are damaged in physical and chemical ways. In mitigating the damage from CaCl2 deicers, the usage of ground slag cement and MgO are investigated. Ordinary Portland cement (OPC) and slag cement are used in different proportions as the binding material, and MgO in doses of 0%, 5%, 7%, and 10% are added to the systems. After 28 days of water-curing, the specimens are immersed in 30% CaCl2 solution by mass for 180 days. Compressive strength test, carbonation test, chloride penetration test, chloride content test, XRD analysis, and SEM-EDAX analysis are conducted to evaluate the damage effects of the deicing solution. Up to 28 days, plain specimens with increasing MgO show a decrease in compressive strength, an increase in carbonation resistance, and a decrease in chloride penetration resistance, whereas the S30- and S50- specimens show a slight increase in compressive strength, an increase in carbonation resistance, and a slight increase in chloride penetration resistance. After 180 days of immersion in deicing solution, specimens with MgO retain their compressive strength longer and show improved durability. Furthermore, the addition of MgO to concrete systems with slag cement induces the formation of magnesium silicate hydrate (M-S-H) phases. PMID:29758008

  6. The Evaluation of Damage Effects on MgO Added Concrete with Slag Cement Exposed to Calcium Chloride Deicing Salt.

    Science.gov (United States)

    Jang, Jae-Kyeong; Kim, Hong-Gi; Kim, Jun-Hyeong; Ryou, Jae-Suk

    2018-05-14

    Concrete systems exposed to deicers are damaged in physical and chemical ways. In mitigating the damage from CaCl₂ deicers, the usage of ground slag cement and MgO are investigated. Ordinary Portland cement (OPC) and slag cement are used in different proportions as the binding material, and MgO in doses of 0%, 5%, 7%, and 10% are added to the systems. After 28 days of water-curing, the specimens are immersed in 30% CaCl₂ solution by mass for 180 days. Compressive strength test, carbonation test, chloride penetration test, chloride content test, XRD analysis, and SEM-EDAX analysis are conducted to evaluate the damage effects of the deicing solution. Up to 28 days, plain specimens with increasing MgO show a decrease in compressive strength, an increase in carbonation resistance, and a decrease in chloride penetration resistance, whereas the S30- and S50- specimens show a slight increase in compressive strength, an increase in carbonation resistance, and a slight increase in chloride penetration resistance. After 180 days of immersion in deicing solution, specimens with MgO retain their compressive strength longer and show improved durability. Furthermore, the addition of MgO to concrete systems with slag cement induces the formation of magnesium silicate hydrate (M-S-H) phases.

  7. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    KAUST Repository

    Oh, Jae Eun; Monteiro, Paulo J.M.; Jun, Ssang Sun; Choi, Sejin; Clark, Simon M.

    2010-01-01

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order

  8. Solidification of Simulated Radioactive Incineration Ash by Alkali-activated Slag Composite Cement

    International Nuclear Information System (INIS)

    Li changcheng; Cui Qi; Zhao Yanhong; Pan Sheqi

    2010-01-01

    Simulated radioactive incineration ash (SRIA) was solidified by alkali-activated slag composite cement (AASCC) modified by metakaolin, zeolite, and polymer emulsion powder. The results show that the performance of solidified waste form containing 40% SRIA meets the requirements of GB 14569.1-93. The lowest leaching rate of Cs + on 42nd days reaches 1.32 x 10 -4 cm/d (GB 7023-86,25 degree C), cumulative leach percentage is only 0.041 cm. Also, the lowest 28 days compressive strength of solidified waste form is 45.6 MPa, and later strength growth is still high. The fast setting characteristic of AASCC overcomes effectively the disadvantageous influence caused by some components in SRIA on hydration of cement. The compressive strength of solidified waste is enhanced remarkably, and the ability of immobilizing radionuclide ions is also improved. This is mainly due to synergistic effect between metakaolin and zeolite. Polymer modification also improves the performance of solidified waste form significantly. The three-dimensional polymer network structure formed by emulsion powder in solidified waste form enhances its toughness and impact resistance, and the durability is improved by reducing interconnected pores and optimizing pore structure. However,it also results in reduction in compressive strength. Thus, it is concluded that the suitable dosage percentage is 5%. (authors)

  9. Effect of Metakaolin and Slag blended Cement on Corrosion Behaviour of Concrete

    Science.gov (United States)

    Borade, Anita N.; Kondraivendhan, B.

    2017-06-01

    The present paper is aimed to investigate the influence of Metakaolin (MK) and Portland slag Cement (PSC) on corrosion behaviour of concrete. For this purpose, Ordinary Portland Cement (OPC) was replaced by 15% MK by weight and readymade available PSC were used. The standard concrete specimens were prepared for both compressive strength and half- cell potential measurement. For the aforesaid experiments, the specimens were cast with varying water to binder ratios (w/b) such as 0.45, 0.5 and 0.55 and exposed to 0%, 3%, 5% and 7.5% of sodium chloride (NaCl) solution. The specimens were tested at wide range of curing ages namely 7, 28, 56, 90 and 180 days. The effects of MK, w/b ratio, age, and NaCl exposure upon concrete were demonstrated in this investigation along with the comparison of results of both MK and PSC concrete were done. It was also observed that concrete with MK shows improved performance as compared to concrete with PSC.

  10. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    Directory of Open Access Journals (Sweden)

    Palacios, M.

    2012-12-01

    Full Text Available The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomic force microscopy has been measured. To model the interparticle force interactions an effective Hamaker constant was computed from dielectric properties measured on a dense slag sample produced by spark plasma sintering. The obtained results conclude that the dispersion mechanism for all the superplasticizers studied in the present work is mainly dominated by the steric repulsion. Results were then used in a yield stress model, YODEL, to predict the yield stress with and without the superplasticizers. Predictions of the yield stress agreed well with experimental results.

    En este trabajo se ha estudiado la repulsión electrostática y estérica inducida por diferentes aditivos superplastificantes en sistemas de escoria de horno alto en medios alcalinos. Se han estudiado aditivos superplastificantes basados en naftaleno, melamina, copolímeros vinílicos y basados en policarboxilato. Estos aditivos inducen en la escoria un potencial zeta negativo, entre -3 y -10 mV. Por primera vez, se ha determinado el grosor de la capa de aditivo adsorbido sobre la escoria mediante microscopía de fuerzas atómicas (AFM. Para modelizar las fuerzas de interacción entre partículas, se ha determinado la constante efectiva de Hamaker de la escoria a partir de las propiedades dieléctricas de una muestra de escoria obtenida mediante sinterización spark plasma sintering. Los resultados obtenidos concluyen que el mecanismo de dispersión de los superplastificantes

  11. Incorporation of ladle furnace slag in ceramic formulations: study of extrusion zones; Incorporacao da escoria do forno panela em formulacao ceramica: estudo das zonas de extrusao

    Energy Technology Data Exchange (ETDEWEB)

    Feitosa, E.F.; Santana, C.M.; Luna, D.S.; Santos, D.M.S.; Silva, G.S.; Noleto, L.T.; Almeida, N.C.; Rabelo, A.A.; Fagury Neto, E., E-mail: edna.fernandes48@gmail.com, E-mail: fagury@unifesspa.edu.br [Universidade Federal do Sul e Sudeste do Para (UNIFESSPA), Maraba, PA (Brazil). Instituto de Geociencias e Engenharias

    2016-07-01

    This study aimed to investigate the effect of incorporation of ladle furnace slag (LFS) in two clays with higher and lower plasticity, used for the manufacture of structural ceramics. The LFS from a local steel making plant was added to ceramic compositions in proportions of 8 %, 14 % and 16 %. The formulations were tested in appropriate equipment that measures the liquid limit and plastic limit. The property examined was the plasticity index, in order to make a study of the extrusion zones. Results showed that the addition of slag into clay mixtures alters the plasticity; however, the extrusion process was not hampered. (author)

  12. suitability of electric arc furnace (eaf) slag as partial replacement for ...

    African Journals Online (AJOL)

    Administrator

    investigated for use as a partial replacement for cement in sandcrete blocks. The tests ... some economic benefit and as well mitigate the negative impact of this waste on the environment. ... course of production of steel typically in the ratio.

  13. Alkali activated slag mortars provide high resistance to chloride-induced corrosion of steel

    Science.gov (United States)

    Criado, Maria; Provis, John L.

    2018-06-01

    The pore solutions of alkali-activated slag cements and Portland-based cements are very different in terms of their chemical and redox characteristics, particularly due to the high alkalinity and high sulfide content of alkali-activated slag cement. Therefore, differences in corrosion mechanisms of steel elements embedded in these cements could be expected, with important implications for the durability of reinforced concrete elements. This study assesses the corrosion behaviour of steel embedded in alkali-activated blast furnace slag (BFS) mortars exposed to alkaline solution, alkaline chloride-rich solution, water, and standard laboratory conditions, using electrochemical techniques. White Portland cement (WPC) mortars and blended cement mortars (white Portland cement and blast furnace slag) were also tested for comparative purposes. The steel elements embedded in immersed alkali-activated slag mortars presented very negative redox potentials and high apparent corrosion current values; the presence of sulfide reduced the redox potential, and the oxidation of the reduced sulfur-containing species within the cement itself gave an electrochemical signal that classical electrochemical tests for reinforced concrete durability would interpret as being due to steel corrosion processes. However, the actual observed resistance to chloride-induced corrosion was very high, as measured by extraction and characterisation of the steel at the end of a 9-month exposure period, whereas the steel embedded in white Portland cement mortars was significantly damaged under the same conditions.

  14. Influence of Titanium Dioxide Nanoparticles on the Sulfate Attack upon Ordinary Portland Cement and Slag-Blended Mortars

    Directory of Open Access Journals (Sweden)

    Atta-ur-Rehman

    2018-02-01

    Full Text Available In this study, the effects of titanium dioxide (TiO2 nanoparticles on the sulfate attack resistance of ordinary Portland cement (OPC and slag-blended mortars were investigated. OPC and slag-blended mortars (OPC:Slag = 50:50 were made with water to binder ratio of 0.4 and a binder to sand ratio of 1:3. TiO2 was added as an admixture as 0%, 3%, 6%, 9% and 12% of the binder weight. Mortar specimens were exposed to an accelerated sulfate attack environment. Expansion, changes in mass and surface microhardness were measured. Scanning Electron Microscopy (SEM, Energy Dispersive Spectroscopy (EDS, X-ray Diffraction (XRD, Thermogravimetry Analysis (TGA and Differential Scanning Calorimetry (DSC tests were conducted. The formation of ettringite and gypsum crystals after the sulfate attack were detected. Both these products had caused crystallization pressure in the microstructure of mortars and deteriorated the mortars. Our results show that the addition of nano-TiO2 accelerated expansion, variation in mass, loss of surface microhardness and widened cracks in OPC and slag-blended mortars. Nano-TiO2 containing slag-blended mortars were more resistant to sulfate attack than nano-TiO2 containing OPC mortars. Because nano-TiO2 reduced the size of coarse pores, so it increased crystallization pressure due to the formation of ettringite and gypsum thus led to more damage under sulfate attack.

  15. The potential for using slags activated with near neutral salts as immobilisation matrices for nuclear wastes containing reactive metals

    Science.gov (United States)

    Bai, Y.; Collier, N. C.; Milestone, N. B.; Yang, C. H.

    2011-06-01

    The UK currently uses composite blends of Portland cement and other inorganic cementitious material such as blastfurnace slag and pulverised fuel ash to encapsulate or immobilise intermediate and low level radioactive wastes. Typically levels up 9:1 blast furnace slag:Portland cement or 4:1 pulverised fuel ash:Portland cement are used. Whilst these systems offer many advantages, their high pH causes corrosion of various metallic intermediate level radioactive wastes. To address this issue, lower pH/weakly alkaline cementitious systems have to be explored. While the blast furnace slag:Portland cement system is referred to as a composite cement system, the underlying reaction is actually an indirect activation of the slag hydration by the calcium hydroxide generated by the cement hydration, and by the alkali ions and gypsum present in the cement. However, the slag also can be activated directly with activators, creating a system known as alkali-activated slag. Whilst these activators used are usually strongly alkaline, weakly alkaline and near neutral salts can also be used. In this paper, the potential for using weakly alkaline and near neutral salts to activate slag in this manner is reviewed and discussed, with particular emphasis placed on the immobilisation of reactive metallic nuclear wastes.

  16. physico-chemical studies on polymer impregnated blending cement mortar composite

    International Nuclear Information System (INIS)

    Abdel-Rahman, H.A.

    2001-01-01

    as the increasing of the demand on a specific performance characteristics in concrete such as improved strength, low heat, sulfate resistance, improved impermeability and certain other applications. some of the industrial waste materials such as the blast-furnace slag, silica fume and fly ash were mixed with the cement clinker to produce blended cement . the use of these materials modifies the strength, pore structure and permeability of hardened cement mortar or concrete. the incorporation of blast furnace slag and silica fume in the hardened blended cement mortar or concrete is a common practice recently due to technological, economical and environmental benefits

  17. Effects of Basicity and MgO in Slag on the Behaviors of Smelting Vanadium Titanomagnetite in the Direct Reduction-Electric Furnace Process

    Directory of Open Access Journals (Sweden)

    Tao Jiang

    2016-05-01

    Full Text Available The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO2 can be used by the acid leaching method.

  18. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    Science.gov (United States)

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry. Copyright © 2015 Elsevier Ltd. All rights reserved.

  19. Slag-based saltstone formulations

    International Nuclear Information System (INIS)

    Langton, C.A.

    1987-01-01

    Approximately 400 x 10 6 liters of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of CS + and Sr +2 followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic waste form. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with Class F fly ash used in saltstone as a functional extender to control heat of hydration and reduce permeability. A monolithic waste form is produced by the hydration of the slag and fly ash. Soluble ion release (NO 3 - ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes compared to cement-based waste forms because these species are chemically reduced to a lower valence state by ferrous iron in the slag and precipitated as relatively insoluble phases, such as CR(OH) 3 and TcO 2 . 5 refs., 4 figs., 4 tabs

  20. Corrosion rate of rebars from linear polarization resistance and destructive analysis in blended cement concrete after chloride loading

    NARCIS (Netherlands)

    Polder, R.B.; Peelen, W.H.A.; Bertolini, L.; Guerriere, M.

    2002-01-01

    Concrete specimens with various binders including Portland cement, fly ash, blast furnace slag and composite cement and three water-to-cement ratios were subjected to cyclic wetting with salt solution and drying. Specimens contained six mild steel bars at two cover depths and two activated titanium

  1. Effect of magnesia on properties and microstructure of alkali-activated slag cement

    Directory of Open Access Journals (Sweden)

    Yong-hao Fang

    2011-12-01

    Full Text Available The effect of magnesia burnt at 800-950°C on the properties, especially the shrinkage, of alkali-activated slag cement (AASC was experimentally studied. Experimental results show that, although adding 4%-8% lightly-burnt magnesia may shorten the setting time and slightly reduce the compressive strength of AASC, it can remarkably reduce the shrinkage of AASC. The results also show that the setting time of AASC with a certain amount of magnesia increases with the burning temperature, and that the flexural and compressive strengths of AASC decrease with the increase of the additive amount of magnesia. Generally, the adverse effect of magnesia decreases with the increase of the burning temperature, and the shrinkage-reducing effect of magnesia increases with the additive amount of magnesia. X-ray diffraction (XRD and scanning electron microscopy (SEM analyses show that some magnesia particles in the hardened AASC paste at a 28-d age remained unhydrated, and that the compactness decreased a little as magnesia was added. We can also conclude that magnesia burnt at 850-950°C can be used to reduce the shrinkage of AASC only when its additive amount does not exceed 8%; otherwise, the setting time may be too short, and the flexural and compressive strengths may severely decrease.

  2. Mechanical properties of alkali-activated materials based on blast furnace slag and calcium sulphate dihdyrate

    OpenAIRE

    Gijbels, Katrijn; Pontikes, Yiannis; Ion Iacobescu, Remus; Schreurs, Sonja; Schroeyers, Wouter

    2017-01-01

    Alkali-activated materials (AAMs) are currently under research for providing opportunities for re-use of industrial residue streams in the construction sector. The valorisation of industrial residues into sustainable building materials has become an important feature for reducing the need of disposal and avoid the scarcity of primary resources. The use of ordinary Portland cement (OPC) as primary construction material has also been questioned extensively due to its environmental impact, i.e. ...

  3. A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

    Science.gov (United States)

    Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

    2015-11-01

    White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages.

  4. EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

    Directory of Open Access Journals (Sweden)

    Chunshai Xie

    2016-05-01

    Full Text Available Glass-ceramics, with molten blast furnace (BF slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in the nucleation and crystallization temperature for the preparation of glass-ceramics. The content of akermanite-gehlenite increased as the CaO/SiO₂ ratio increased from 0.30 to 0.63. With increasing nucleation and crystallization temperature, the crystalline phases remain unchanged, but the crystal shape changes from granular to flaky. The optimum CaO/SiO₂ ratio was found to be 0.44, resulting in diopside as the main crystalline phase, augite as the secondary crystalline phase and a small mount of akermanite-gehlenite after appropriate heat treatment i.e. nucleation at 775°C and crystallization at 920°C.

  5. High calcium fly ash geopolymer stabilized lateritic soil and granulated blast furnace slag blends as a pavement base material.

    Science.gov (United States)

    Phummiphan, Itthikorn; Horpibulsuk, Suksun; Rachan, Runglawan; Arulrajah, Arul; Shen, Shui-Long; Chindaprasirt, Prinya

    2018-01-05

    Granulated Blast Furnace Slag (GBFS) was used as a replacement material in marginal lateritic soil (LS) while class C Fly Ash (FA) was used as a precursor for the geopolymerization process to develop a low-carbon pavement base material at ambient temperature. Unconfined Compression Strength (UCS) tests were performed to investigate the strength development of geopolymer stabilized LS/GBFS blends. Scanning Electron Microscopy and X-ray Diffraction analysis were undertaken to examine the role of the various influencing factors on UCS development. The influencing factors studied included GBFS content, Na 2 SiO 3 :NaOH ratio (NS:NH) and curing time. The 7-day soaked UCS of FA geopolymer stabilized LS/GBFS blends at various NS:NH ratios tested was found to satisfy the specifications of the Thailand national road authorities. The GBFS replacement was found to be insignificant for the improvement of the UCS of FA geopolymer stabilized LS/GBFS blends at low NS:NH ratio of 50:50. Microstructural analysis indicated the coexistence of Calcium Silicate Hydrate (CSH) and Sodium Alumino Silicate Hydrate products in FA geopolymer stabilized LS/GBFS blends. This research enables GBFS, which is traditionally considered as a waste material, to be used as a replacement and partially reactive material in FA geopolymer pavement applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. POTENTIAL MODIFICATION OF HYDRATION OF ALKALI ACTIVATED MIXTURES FROM GRANULATED BLAST FURNACE SLAG AND FLY ASH

    Directory of Open Access Journals (Sweden)

    VÁCLAVA TOMKOVÁ

    2012-07-01

    Full Text Available Alkali activated binders (AAB and composites from suitable latent hydraulic raw materials represent an alternative to materials based on Portland cements. The paper deals with possibilities to influence functional parameters of AAB by setting the mixtures of GBFS and fly ash to the selected chemical composition or by fly ash reactivity change effected by milling. In this way course of hydration process is modified, the alkali activation products phase composition is changed as well as their final characteristic. The amorphous character of the hydration products limits the evaluation of the composition during the massing phase. Part of the study is the search for possibilities of identifying the differences in composition and properties of specially drafted mixtures of original raw materials after their alkali activation.

  7. Development of a Zero-Cement Binder Using Slag, Fly Ash, and Rice Husk Ash with Chemical Activator

    Directory of Open Access Journals (Sweden)

    M. R. Karim

    2015-01-01

    Full Text Available The increasing demand and consumption of cement have necessitated the use of slag, fly ash, rice husk ash (RHA, and so forth as a supplement of cement in concrete construction. The aim of the study is to develop a zero-cement binder (Z-Cem using slag, fly ash, and RHA combined with chemical activator. NaOH, Ca(OH2, and KOH were used in varying weights and molar concentrations. Z-Cem was tested for its consistency, setting time, flow, compressive strength, XRD, SEM, and FTIR. The consistency and setting time of the Z-Cem paste increase with increasing RHA content. The Z-Cem mortar requires more superplasticizer to maintain a constant flow of 110±5% compared with OPC. The compressive strength of the Z-Cem mortar is significantly influenced by the amounts, types, and molar concentration of the activators. The Z-Cem mortar achieves a compressive strength of 42–44 MPa at 28 days with 5% NaOH or at 2.5 molar concentrations. The FTIR results reveal that molecules in the Z-Cem mortar have a silica-hydrate (Si-H bond with sodium or other inorganic metals (i.e., sodium/calcium-silica-hydrate-alumina gel. Therefore, Z-Cem could be developed using the aforementioned materials with the chemical activator.

  8. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part I: Effect of MgO

    International Nuclear Information System (INIS)

    Ben Haha, M.; Lothenbach, B.; Le Saout, G.; Winnefeld, F.

    2011-01-01

    The hydration and the microstructure of three alkali activated slags (AAS) with MgO contents between 8 and 13 wt.% are investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na 2 SiO 3 .5H 2 O (WG). Higher MgO content of the slag resulted in a faster reaction and higher compressive strengths during the first days. The formation of C(- A)-S-H and of a hydrotalcite-like phase was observed in all samples by X-ray diffraction (XRD), thermal analysis (TGA) and scanning electron microscopy (SEM) techniques. Increasing the MgO content of the slag from 8 to 13% increased the amount of hydrotalcite and lowered the Al uptake by C-S-H resulting in 9% higher volume of the hydrates and a 50 to 80% increase of the compressive strength after 28 days and longer for WG activated slag pastes. For NaOH activated slags only a slight increase of the compressive strength was measured.

  9. The hydration of slag, part 1: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, Jos

    2007-01-01

    Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

  10. Improvement of energy efficiency in glass-melting furnaces, cement kilns and baking ovens

    Energy Technology Data Exchange (ETDEWEB)

    Carvalho, M.D.G. [Technical University of Lisbon (Portugal). Instituto Superior Tecnico; Nogueira, M. [IrRADIARE, R and D in Engineering andrsholm Environment, Oeiras (Portugal)

    1997-08-01

    This paper is aimed at presenting the utilisation of dedicated modelling tools for the optimisation of a variety of thermal equipment for high-, medium-, and low-temperature heat transfer process. A combination of modelling with advanced extensive on-line measurements is proposed as an approach for the development of optimisation procedures able to be used in equipment design and operation. The industrially oriented utilisation of modelling is discussed considering the state-of-the-art and the application of existing codes capable of computing the three-dimensional characteristics of the aerodynamics, mixing, combustion (single- or multi-phase), pollutants formation and heat transfer of industrial combustion equipment. The present paper describes modelling tools for the optimisation of a glass-melting furnace, a ceramic kiln, a cement kiln and a baking oven. Significant reduction of energy consumption and low-cost abatement were achieved for these four industrial situations. (author)

  11. Compound effect of CaCO3 and CaSO4·2H2O on the strength of steel slag: cement binding materials

    International Nuclear Information System (INIS)

    Qi, Liqian; Liu, Jiaxiang; Liu, Qian

    2016-01-01

    In this study, we replaced 30% of the cement with steel slag to prepare binding material; additionally, small amounts of CaCO 3 and CaSO 4 ·2H 2 O were added. This was done to study the compound effect of CaCO 3 and CaSO 4 ·2H 2 O on the strength of steel slag-cement binding materials. The hydration degree of the steel slag cementitious material was analyzed by XRD, TG and SEM. The results showed that the optimum proportions of CaCO 3 and CaSO 4 ·2H 2 O were 3% and 2%, respectively. Compared with the steel slag-cement binders without adding CaCO 3 and CaSO 4 ·2H 2 O, the compressive strength increased by 59.9% at 3 days and by 17.8% at 28 days. Acting as the nucleation matrix, CaCO 3 could accelerate the hydration of C 3 S. In addition, CaCO 3 was involved in the hydration reaction, generating a new hydration product, which could stably exist in a slurry. Meanwhile, CaSO 4 ·2H 2 O could increase the number of AFt. The compound effect of CaCO 3 and CaSO 4 ·2H 2 O enhanced the intensity of steel slag-cement binding materials and improved the whole hydration behavior. (author)

  12. Mixture of industrial waste oxidized titanium and reduced slag from electric furnace used as hydraulic material. Denkiro kangen slug to sanka titan kogyo haikibutsu no kongobutsu no suinan zairyo to shiteno riyo

    Energy Technology Data Exchange (ETDEWEB)

    Honda, A [Osaka City University, Osaka (Japan). Faculty of Engineering; Kuwayama, T [Daido Institute of Technology, Nagoya (Japan); Yamada, M; Ikezaki, H [Osaka City University, Osaka (Japan). Faculty of Engineering

    1990-10-29

    Slag released from an electric furnace consists mainly of waste steel. There are two types of slag, namely, oxidized slag and reduced slag. Reduced slag, which is generally in the form of powder, is difficult to recycle as compared with oxidized slag. However, with a hydraulicity, some reduced slag is expected to be useful as hydraulic material. Test results obtained here show that the hydraulic properties of reduced slag powder can be improved by mixing it with gypsum and that the resultant mixture can serve to improve the prooperties of soft clay. Another study is made to determine the potential, as hydraulic material, of mixtures of reduced slag powder and waste gypsum material with a high gypsum content released from an oxidized titanium production process. The hydraulicity is found to develop as a result of the formation of a hydrate of calcium aluminate which is contained in the slag. Addition of water to the hydrate and gypsum cause the formation of ettringite, leading to an increased uniaxial compressive strength. These findings indicate that the above-mentioned mixture can be useful to improve the hydraulic properties of coal ash to be disposed of at landfill sites. 5 refs., 5 figs., 1 tab.

  13. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    ... to concrete mixtures to increase the corrosion resistance of the reinforcement in the matrix and its subsequent design life span. Various investigations have reported on the effect of mineral admixtures and additions on chloride binding in cementitious matrices, and the current study contributes further to knowledge in this ...

  14. Innovation based on tradition: blast furnace slag cement for durable concrete structures in Norway

    NARCIS (Netherlands)

    Polder, R.B.; Nijland, T.G.; Rooij, M.R. de; Larsen, C.K.; Pedersen, B.

    2014-01-01

    road environment in The Netherlands for nearly a century. The experience is good and structures with long service lives can be obtained, as has been shown by several field studies. This is caused by a high resistance against chloride penetration and a high electrical resistivity, demonstrated both

  15. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag — Part II: Effect of Al2O3

    International Nuclear Information System (INIS)

    Ben Haha, M.; Lothenbach, B.; Le Saout, G.; Winnefeld, F.

    2012-01-01

    The hydration and microstructural evolution of three alkali activated slags (AAS) with Al 2 O 3 contents between 7 and 17% wt.% have been investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na 2 SiO 3 ·5H 2 O. The formation of C(-A)–S–H and hydrotalcite was observed in all samples by X-ray diffraction, thermal analysis and scanning electron microscopy. Higher Al 2 O 3 content of the slag decreased the Mg/Al ratio of hydrotalcite, increased the Al incorporation in the C(-A)-S-H and led to the formation of strätlingite. Increasing Al 2 O 3 content of the slag slowed down the early hydration and a lower compressive strength during the first days was observed. At 28 days and longer, no significant effects of slag Al 2 O 3 content on the degree of hydration, the volume of the hydrates, the coarse porosity or on the compressive strengths were observed.

  16. The incorporation of low and medium level radioactive wastes (solids and liquids) in cement

    International Nuclear Information System (INIS)

    Palmer, J.D.; Smith, D.L.

    1985-07-01

    Experimentation has shown that high temperatures generated during the setting of ordinary Portland cement/simulant waste mixes can be significantly reduced by the use of a blend of ground granulated blast furnace slag and ordinary Portland cement. Trials on simulated waste showed that blended cement gave improved stability and a reduction in leach rates, and confirmed that the cement-based process can be used for the immobilisation of most types of low and medium level waste. (U.K.)

  17. Development of alkali activated cements and concrete mixture design with high volumes of red mud

    OpenAIRE

    Krivenko, Pavel; Kovalchuk, Oleksandr; Pasko, Anton; Croymans, Tom; Hutt, Mikael; Lutter, Guillaume; Vandevenne, Niels; Schreurs, Sonja; Schroeyers, Wouter

    2017-01-01

    Dedicated cement compositions were formulated to enable the incorporation of large volume fractions of red mud in alkali activated cements, taking into account the role of the aluminosilicate phase in the processes of hydration and hardening. High volume red mud alkali activated cements were synthesized using a proper combination of red mud, low basic aluminosilicate compounds with a glass phase (blast-furnace slag) and additives selected from high-basic Ca-containing cements with a crystalli...

  18. Slag-based saltstone formulations

    International Nuclear Information System (INIS)

    Langton, C.A.

    1987-08-01

    Approximately 400 x 10 6 L of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of Cs + and Sr +2 , followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic wasteform. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with the Class F flyash used in saltstone as a functional extender to control heat of hydration and reduce permeability. (Class F flyash is also locally available at SRP.) A monolithic wasteform is produced by the hydration of the slag and flyash. Soluble ion release (NO 3- ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes because these species are chemically reduced to a lower valence state by ferrous iron in the slag and are precipitated as relatively insoluble phases, such as Cr(OH) 3 and TcO 2 . 3 refs., 3 figs., 2 tabs

  19. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions

  20. Electrorheological effect of Ti-bearing blast furnace slag with different TiC contents at 1500°C

    Science.gov (United States)

    Yue, Hong-rui; Jiang, Tao; Zhang, Qiao-yi; Duan, Pei-ning; Xue, Xiang-xin

    2017-07-01

    The electrorheological properties of CaO-SiO2-Al2O3-MgO-TiO2-TiC slags were investigated to enhance understanding of the effect of TiC addition on the viscosity, yield stress, and fluid pattern of Ti-bearing slags in a direct-current electric field. The viscosities and shear stresses of 4wt% and 8wt% TiC slags were found to increase substantially with increasing electric field intensity, whereas virtually no rheological changes were observed in the 0wt% TiC slag. The Herschel-Bulkley model was applied to demonstrate that the fluid pattern of the 4wt% TiC slag was converted from that of a Newtonian fluid to that of a Bingham fluid in response to the applied electric field; and the static yield stress increased linearly with the square of the electric field intensity.

  1. EFFECT OF REACTIVE MAGNESIUM OXIDE ON PROPERTIES OF ALKALI ACTIVATED SLAG GEOPOLYMER CEMENT PASTES

    Directory of Open Access Journals (Sweden)

    H. A. Abdel-Gawwad

    2015-03-01

    Full Text Available The effect of different proportions and different reactivities of MgO on the drying shrinkage and compressive strength of alkali activated slag pastes (AAS has been investigated. The slag was activated by 6 wt.% sodium hydroxide and liquid sodium silicate at ratio of 3:3 (wt.. The different reactivities of MgOs were produced from the calcination of hydromagnesite at different temperatures (550, 1000, 1250 C. The results showed that the reactivity of magnesium oxide decreases with increasing the calcination temperature. Also, the drying shrinkage of AAS was reduced by the replacement of slag with MgOs. The highly reactive MgO accelerated the hydration of AAS at early ages. The replacement of slag with 5% MgO550 increased one day compressive strength by ~26 % while MgO1250 had little effect. A significant increase in strength was observed after 7 days in case of replacement of slag with 5 % MgO1250. The MgO reacts with slag to form hydrotalcite likephases (Ht as detected by XRD, FTIR spectroscopy, TGA/DTG analysis and SEM.

  2. Influence of the activator concentration on the kinetics of the alkaline activation process of a blast furnace slag

    Directory of Open Access Journals (Sweden)

    Fernández-Jiménez, A.

    1997-06-01

    Full Text Available The influence of activator solution concentration on hydration kinetics of an alkaline activated blast furnace slag has been studied. The alkaline activator used was a mix of waterglass (Na2SiO3∙nH2O and NaOH solution (of variable concentration. Final activator concentrations were 3,4 and 5 % Na2O wt. with respect to the slag total weight. Degree of reaction (α was determined from hydration heat values obtained through isothermal conduction calorimetry. From the results obtained it is deduced that a treshold value of 4 % Na2O wt. exists. For those concentrations and at test temperatures (except for 25ºC and 3 % Na2O wt., the mechanism controlling hydration reaction for a values higher than 0.5, is a diffusion process. This process is described by .Jander equation [D3=(1-(1-α1/32=(k/r2t=0,0426(t/t0,5]. The activation energy obtained for that process is of approximately 50-58 Kj/mol.

    Se ha estudiado la influencia de la concentración de la disolución activante en la cinética de hidratación de una escoria granulada de alto horno, activada alcalinamente a distintas temperaturas. El activador alcalino utilizado fue una mezcla de water glass (Na2SiO3∙nH2O con una disolución de NaOH (de concentración variable. Las concentraciones finales del activador alcalino fueron: 3, 4 y 5 % en peso de Na2O respecto a la masa total de escoria. El grado de reacción (α se determinó a partir de valores de calor de hidratación obtenidos por calorimetría de conducción isotérmica. De los resultados obtenidos se deduce que existe un valor umbral de concentraciones en torno al 4 % en peso de Na2O. También para dichas concentraciones y a las temperaturas de ensayo (excepto a 25ºC con un 3 % en peso de Na2O, el mecanismo que controla la reacción de hidrataci

  3. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    Directory of Open Access Journals (Sweden)

    Mejía, J. M.

    2013-09-01

    Full Text Available This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA, granulated blast furnace slag (GBFS and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and microstructure. The findings showed that the agro-industrial by-product can be used to yield alkali-activated materials with 7-day mechanical strengths on the order of 42 MPa. The study confirmed that both amorphous silica and part of the crystalline silica present in RHA participate in the alkaline activation process, providing the alkalinity is suitably adjusted.Este estudio evalúa la viabilidad de utilizar un subproducto agroindustrial, la ceniza de cascarilla de arroz (RHA proveniente de un equipo combustor de una empresa Arrocera en Colombia, como reemplazo total de la sílice aportada por el silicato de sodio comercial en sistemas cementicios activados alcalinamente. Se prepararon pastas de ceniza volante (FA, de escoria de alto horno (GBFS y un sistema binario 50FA:50GBFS, que fueron activadas por una mezcla de silicato de sodio e hidróxido de sodio, y por dos tipos de RHA. Las mezclas se caracterizaron mecánica, mineralógica y microestructuralmente. Los resultados demuestran que es posible obtener materiales activados alcalinamente con resistencias mecánicas del orden de 42 MPa, a 7 días de curado, utilizando el subproducto agroindustrial. Este estudio corrobora que tanto la sílice amorfa como parte de la sílice cristalina presente en RHA tienen la posibilidad de participar en el proceso de activación alcalina, siempre y cuando las condiciones de alcalinidad estén adecuadamente ajustadas.

  4. Effect of Fe2O3 on the crystallization behavior of glass-ceramics produced from naturally cooled yellow phosphorus furnace slag

    Science.gov (United States)

    Liu, Hong-pan; Huang, Xiao-feng; Ma, Li-ping; Chen, Dan-li; Shang, Zhi-biao; Jiang, Ming

    2017-03-01

    CaO-Al2O3-SiO2 (CAS) glass-ceramics were prepared via a melting method using naturally cooled yellow phosphorus furnace slag as the main raw material. The effects of the addition of Fe2O3 on the crystallization behavior and properties of the prepared glass-ceramics were studied by differential thermal analysis, X-ray diffraction, and scanning electron microscopy. The crystallization activation energy was calculated using the modified Johnson-Mehl-Avrami equation. The results show that the intrinsic nucleating agent in the yellow phosphorus furnace slag could effectively promote the crystallization of CAS. The crystallization activation energy first increased and then decreased with increasing amount of added Fe2O3. At 4wt% of added Fe2O3, the crystallization activation energy reached a maximum of 676.374 kJ·mol-1. The type of the main crystalline phase did not change with the amount of added Fe2O3. The primary and secondary crystalline phases were identified as wollastonite (CaSiO3) and hedenbergite (CaFe(Si2O6)), respectively.

  5. A novel process for preparation of titanium dioxide from Ti-bearing electric furnace slag: NH4HF2-HF leaching and hydrolyzing process.

    Science.gov (United States)

    Zheng, Fuqiang; Guo, Yufeng; Qiu, Guanzhou; Chen, Feng; Wang, Shuai; Sui, Yulei; Jiang, Tao; Yang, Lingzhi

    2018-02-15

    A novel process to prepare titanium dioxide from Ti-bearing electric furnace slag by NH 4 HF 2 -HF leaching and hydrolyzing process has been developed. In this present study, the effects of [NH 4 + ]/[F] mXolar ratio, leaching temperature, [F] concentration, liquid/solid mass ratio, leaching time on the Ti extraction, and the phase transformations have been investigated to reveal the leaching mechanism of Ti-bearing electric furnace slag in NH 4 HF 2 -HF solution. In the NH 4 HF 2 -HF leaching process, the MgTi 2 O 5 and Al 2 TiO 5 are converted to TiF 6 2- and Mg-Al-bearing precipitate. Ti extraction rate reached 98.84% under the optimal conditions. In addition, 98.25% iron ions can be removed in the presence of NaCl prior to hydrolysis process. The effects of pH and temperature on the selective hydrolysis of TiF 6 2- during hydrolysis process were also studied. In the hydrolysis process, the TiF 6 2- is converted to (NH 4 ) 2 TiOF 4 . By calcination, high grade TiO 2 powder with its purity of 99.88% was obtained, using which the products, well crystallized anatase and rutile, were obtained through roasting at 800°C and 1000°C, respectively. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Preparation of perovskite type titanium-bearing blast furnace slag photocatalyst doped with sulphate and investigation on reduction Cr(VI) using UV-vis light

    International Nuclear Information System (INIS)

    Lei, X.F.; Xue, X.X.

    2008-01-01

    Perovskite type titanium-bearing blast furnace slag (TBBFS) and sulphate-modified titanium-bearing blast furnace slag (SO 4 2- /TBBFS) photocatalysts were prepared by the high-energy ball milling method at different calcination temperature. The photocatalysts were characterized by XRD, FTIR, UV-vis diffuse reflectance spectra and SEM measurements. The photocatalytic activities of the different catalysts were evaluated by the photocatalytic reduction of Cr(VI) under UV-vis light irradiation. For the photocatalytic reduction of Cr(VI), the photocatalytic activities of TBBFS catalysts were found to be strongly dependent of the calcination temperature and TBBFS calcined at 700 deg. C showed a higher photocatalytic activity compared to other TBBFS catalysts. In contrast, sulphation of TBBFS improved the photocatalytic activities of SO 4 2- /TBBFS catalysts. At low calcination temperature, the photocatalytic activities of SO 4 2- /TBBFS catalysts were markedly higher than TBBFS prepared under high calcination temperature, suggesting that the presence of surface SO 4 2- favored the photocatalytic reduction of Cr(VI)

  7. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    International Nuclear Information System (INIS)

    Xue Yongjie; Hou Haobo; Zhu Shujing

    2009-01-01

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO 3 . In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH 50 (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems

  8. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Xue Yongjie [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China); Wuhan Kaidi Electric Power Environmental Protection Co. Ltd., Hubei, Wuhan (China)], E-mail: xueyj@mail.whut.edu.cn; Hou Haobo; Zhu Shujing [School of Resource and Environment Science, Wuhan University, Hubei, Wuhan (China)

    2009-02-15

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01 M NaNO{sub 3}. In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84 mM in the single element system and 0.21 mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH{sub 50} (the pH at which 50% adsorption occurs) was found to follow the sequence Zn > Cu > Pb > Cd in single-element systems, but Pb > Cu > Zn > Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems.

  9. Competitive adsorption of copper(II), cadmium(II), lead(II) and zinc(II) onto basic oxygen furnace slag.

    Science.gov (United States)

    Xue, Yongjie; Hou, Haobo; Zhu, Shujing

    2009-02-15

    Polluted and contaminated water can often contain more than one heavy metal species. It is possible that the behavior of a particular metal species in a solution system will be affected by the presence of other metals. In this study, we have investigated the adsorption of Cd(II), Cu(II), Pb(II), and Zn(II) onto basic oxygen furnace slag (BOF slag) in single- and multi-element solution systems as a function of pH and concentration, in a background solution of 0.01M NaNO(3). In adsorption edge experiments, the pH was varied from 2.0 to 13.0 with total metal concentration 0.84mM in the single element system and 0.21mM each of Cd(II), Cu(II), Pb(II), and Zn(II) in the multi-element system. The value of pH(50) (the pH at which 50% adsorption occurs) was found to follow the sequence Zn>Cu>Pb>Cd in single-element systems, but Pb>Cu>Zn>Cd in the multi-element system. Adsorption isotherms at pH 6.0 in the multi-element systems showed that there is competition among various metals for adsorption sites on BOF slag. The adsorption and potentiometric titrations data for various slag-metal systems were modeled using an extended constant-capacitance surface complexation model that assumed an ion-exchange process below pH 6.5 and the formation of inner-sphere surface complexes at higher pH. Inner-sphere complexation was more dominant for the Cu(II), Pb(II) and Zn(II) systems.

  10. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-09-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. (author)

  11. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-09-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement, 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the products' properties. (author)

  12. Study on the mechanisms of solidification for Cs+ and Sr2+ in alkali-activated slag cement waste forms

    International Nuclear Information System (INIS)

    Yan Sheng; Shen Xiaodong; Lu Linchao; Wu Xuequan; Wen Yinghui

    1994-09-01

    The mechanisms of adsorption and chemical immobilization in Alkali-Activated Slag Cement (AASC) waste forms were quantitatively studied for Cs + and Sr 2+ . Experimental results show that, hardened AASC paste with zeolite and silica fume possesses strong adsorption ability and anti-desorption ability for Cs + and Sr 2+ . The results and analyzed by XRD show that CS + and SR 2+ could be incorporated into the lattice of C-S-H by replacing Ca 2+ in C-S-H. The d 111 values of C-S-H increase with increasing CsNO 3 and Sr(NO 3 ) 2 dosages in a limited and regular step. After washed out by deionized water in a ultrasonic washer, samples were analyzed by SEM-EDS and a lot of Cs + and Sr 2+ were detected. This means that the hydration products of AASC have a high retaining ability for Cs + and Sr 2+ . (3 tabs., 8 figs.)

  13. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    KAUST Repository

    Oh, Jae Eun

    2010-02-01

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 °C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na. © 2009 Elsevier Ltd.

  14. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    International Nuclear Information System (INIS)

    Oh, Jae Eun; Monteiro, Paulo J.M.; Jun, Ssang Sun; Choi, Sejin; Clark, Simon M.

    2010-01-01

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 deg. C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na.

  15. The determination of Fe, Mn and Ca in sintered iron and blast-furnace slag by X-ray fluorescent analyses of energy and wave dispersion-comparison of results

    International Nuclear Information System (INIS)

    Dworak, B.; Gajek, Sz.

    1980-01-01

    The results of sintered iron and of blast-furnace slag examination obtained by X-ray fluorescent analyses of energy and of wave dispersion are compared. They show that the methods are comparable for such elements as Ca and Fe, whereas for Mn (in sinter) the X-ray fluorescent analysis of wave dispersion is less precise. (author)

  16. Increase in the efficiency of electric melting of pellets in an arc furnace with allowance for the energy effect of afterburning of carbon oxide in slag using fuel-oxygen burners

    Science.gov (United States)

    Stepanov, V. A.; Krakht, L. N.; Merker, E. E.; Sazonov, A. V.; Chermenev, E. A.

    2015-12-01

    The problems of increasing the efficiency of electric steelmaking using fuel-oxygen burners to supply oxygen for the afterburning of effluent gases in an arc furnace are considered. The application of a new energy-saving regime based on a proposed technology of electric melting is shown to intensify the processes of slag formation, heating, and metal decarburization.

  17. Investigation of compressive strength of concrete with slag and silica fu

    International Nuclear Information System (INIS)

    Mostofinejad, D.; Mirtalee, K.; Sadeghi, M.

    2002-01-01

    Without doubt, concrete has special place in construction of different types of structures, and used as one of the most important materials in construction industry. Today, with development and modernization of human knowledge in construction industry, it is possible to reach h igh performance concrete . Mechanical properties and durability of high performance concrete is quite better than that of conventional concrete. In present, the use of supplementary cementitious materials, mainly silica fume, fly ash and blast furnace slag has become increasingly common for reasons of economy and technical benefits imparted by these materials. The aim of present research is investigation and comparison compressive strength of concrete specimens due to variation of water to cementitious materials ratio (W/C M), silica fume and slag percent and their proportions as cement replacement. Furthermore, it is intended to determine best combination of these materials with cement in concrete (optimum percent) to reach to maximum compressive strength. In the current study, specimens were made in 0.5,0.4 and 0.3 W/C M ratio contained 0,20,35 and 50 percent of slag as cement replacement, where in each slag replacement percent, 0, 5, 10 and 15 percent of of silica fume were used as cement replacement. Results of the current study show that the combination effect of slag and silica fume replacement in concrete leads to the maximum compressive strength in concrete; also there are some optimum percents for replacement of slag and silica fume to cement to get the best results

  18. Investigations on steel slag re-utilization in developing countries; Hatten tojokoku ni okeru tekko slag sairiyo ni kansuru chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    In order to promote steel slag re-utilization in developing countries, a possibility was presented for technical cooperation to India, Indonesia and Thailand upon putting the status of slag utilization in Japan into order. Blast furnace slag produced in Japan (having a re-utilization rate of 95%) is re-utilized and processed as cement aggregates and road beds, and converter slag as civil engineering materials and ores. Steel making slag (having a re-utilization rate of 80%) is re-utilized as road, processing and civil engineering materials. Since the steel making slag faces intensifying competition with ash made by incinerating construction and general wastes, it is important to improve its price competitiveness or mixed utilization with other materials. Re-utilization has not advanced to a recognizable level in developing countries because of having no difficulty for availability of lands for wastes. However, growth of full-scale steel industries and elevation in tendency of environment preservation now urge increase in the slag re-utilization rate. Required to achieve the goal would include wider use of re-utilization technologies, quality control on slag, joint use of facilities to produce re-utilization products, and governmental assistance on burdens of transportation cost. Assistance from Japan is expected to help meet these requirements. 25 figs., 31 tabs.

  19. Experimental study on steam gasification of coal using molten blast furnace slag as heat carrier for producing hydrogen-enriched syngas

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wu, Tianwei; Yang, Fan; Qin, Qin

    2016-01-01

    Highlights: • New method for producing HRG by gasification using BFS as heat carrier was proposed. • The continuous experiment of steam gasification in molten BFS was conducted. • The hydrogen-enriched syngas was produced by this method. • The molten BFS waste heat was utilized effectively by steam gasification. • This method could be widely used in steam gasification of different types of coal. - Abstract: The new method for producing hydrogen-enriched syngas (HRG) by steam gasification of coal using molten blast furnace slag (BFS) as heat carrier was established. In order to achieve the HRG production, a gasification system using this method was proposed and constructed. The carbon gasification efficiency (CE), hydrogen yield (YH_2) and cold gasification efficiency (CGE) in the molten slag reactor were measured, and the effects of temperature, S/C (steam to coal) ratio and coal type on the reaction performance were accessed. The results indicated that the preferred temperature was 1350 °C, which ensured the miscibility of coal–steam–slag, the diffusion of reactant in molten BFS as well as recovering waste heat. The optimal S/C ratio was 1.5–2.0 for producing HRG. Under these conditions, the hydrogen fraction was higher than 63% and the gas yield reached to 1.89 Nm"3/kg. The CE and CGE were higher than 96% and 102%, respectively. The YH_2 also reached to 1.20 Nm"3/kg. Meanwhile, different types of coal were successfully gasified in molten BFS reactor for producing HRG. The proposed method enhanced the gasification efficiency of different types of coal, recovered the BFS waste heat effectively, and had important guidance for industrial manufacture.

  20. Cement-based processes for the immobilization of intermediate level radioactive waste

    International Nuclear Information System (INIS)

    Brown, D.J.; Lee, D.J.; Price, M.S.T.; Smith, D.L.G.

    1985-01-01

    Increasing attention is being paid to the use of cement-based materials for the immobilisation of intermediate level wastes. Various cementitious materials are surveyed and the use of blast furnace slag is shown to be advantageous. The properties of cemented wastes are surveyed both during processing and as solid products. The application of Winfrith Cementation Laboratory technology to plant and flowsheet development for Winfrith Reactor sludge immobilisation is described. (author)

  1. Pore solution in alkali-activated slag cement pastes. Relation to the composition and structure of calcium silicate hydrate

    International Nuclear Information System (INIS)

    Puertas, F.; Fernandez-Jimenez, A.; Blanco-Varela, M.T.

    2004-01-01

    In this work, the relationship between the composition of pore solution in alkali-activated slag cement (AAS) pastes activated with different alkaline activator, and the composition and structure of the main reaction products, has been studied. Pore solution was extracted from hardened AAS pastes. The analysis of the liquids was performed through different techniques: Na, Mg and Al by atomic absorption (AA), Ca ions by ionic chromatography (IC) and Si by colorimetry; pH was also determined. The solid phases were analysed by XRD, FTIR, solid-state 29 Si and 27 Al NMR and BSE/EDX. The most significant changes in the ionic composition of the pore solution of the AAS pastes activated with waterglass take place between 3 and 24 h of reaction. These changes are due to the decrease of the Na content and mainly to the Si content. Results of 29 Si MAS NMR and FTIR confirm that the activation process takes place with more intensity after 3 h (although at this age, Q 2 units already exist). The pore solution of the AAS pastes activated with NaOH shows a different evolution to this of pastes activated with waterglass. The decrease of Na and Si contents progresses with time. The nature of the alkaline activator influences the structure and composition of the calcium silicate hydrate formed as a consequence of the alkaline activation of the slag. The characteristic of calcium silicate hydrate in AAS pastes activated with waterglass is characterised by a low structural order with a low Ca/Si ratio. Besides, in this paste, Q 3 units are detected. The calcium silicate hydrate formed in the pastes activated with NaOH has a higher structural order (higher crystallinity) and contains more Al in its structure and a higher Ca/Si ratio than those obtained with waterglass

  2. Immobilization of radioactive waste in cement based matrices

    International Nuclear Information System (INIS)

    Glasser, F.P.; Rahman, A.A.; Macphee, D.; McCulloch, C.E.; Angus, M.J.

    1985-06-01

    The kinetics of reaction between cement and clinoptilolite are elucidated and rate equations containing temperature dependent constants derived for this reaction. Variations in clinoptilolite particle size and their consequences to reactivity are assessed. The presence of pozzolanic agents more reactive than clinoptilolite provides sacrificial agents which are partially effective in lowering the clinoptilolite reactivity. Blast furnace slag-cements have been evaluated and the background literature summarized. Experimental studies of the pore fluid in matured slag-cements show that they provide significantly more immobilization for Cs than Portland cement. The distribution of Sr in cemented waste forms has been examined, and it is shown that most of the chemical immobilization potential in the short term is likely to be associated with the aluminate phases. The chemical and structural nature of these are described. Carbonation studies on real cements are summarized. (author)

  3. Preparation of Autoclaved Foamed Concrete Block from Fly Ash and Carbide Slag

    Directory of Open Access Journals (Sweden)

    Tan Xing

    2018-01-01

    Full Text Available To achieve the comprehensive utilization of solid waste and reduce costs, fly ash, carbide slag, and low-clinker cement were used to produce lightweight foamed concrete block. Granulated blast-furnace slag (GBFS was used as composition correction material in the block. The effects of curing temperature and dosage of low-clinker cement on the performance of foamed concrete block were investigated. The optimal material proportioning is obtained: fly ash 58.5%, carbide slag 20%, GBFS 10%, gypsum 1.5% and low-clinker cement 10%. The proper curing regime is “temperature rising 4h-180°C constant temperature 4h-natural cooling”. The results indicate that the compressive strength of the block reaches 3.55 MPa while the density is 616.9 kg/m3. The performance of the product meets JC/T 1062-2007 (China professional standard of foamed concrete block.

  4. Desempenho de telhas de escória de alto forno e fibras vegetais em protótipos de galpões Performance of tiles composed of blast furnace slag and vegetable fiber in prototype barns

    Directory of Open Access Journals (Sweden)

    Maristela N. da Conceição

    2008-10-01

    Full Text Available Busca-se, em todo o mundo, a substituição do cimento amianto por alternativas seguras para o ambiente e para a saúde do trabalhador, além de econômicas, razão por que o uso de fibras vegetais como aglomerado em países tropicais onde estes resíduos são abundantes, tem-se mostrado bastante viável. No presente experimento foram comparadas telhas de cimento amianto pintadas com tinta reflexiva, telhas cerâmicas e telhas compostas de uma matriz à base de cimento Portland CPII 32Z (ABNT NBR-5735, escória de alto-forno (EAF e sílica ativa, reforçadas com fibras de polpa celulósica de sisal (Agave sisalana. Utilizaram-se protótipos de galpões avícolas nos quais o calor produzido pelas aves foi simulado por lâmpadas incandescentes. Para caracterização do ambiente térmico lançou-se mão dos índices de conforto: ITU (índice de temperatura e umidade, ITGU (índice de temperatura de globo e umidade, CTR (carga térmica radiante e entalpia (H em que os resultados demonstraram que as telhas compostas apresentaram comportamento térmico semelhante ao das telhas cerâmicas, podendo ser utilizadas em substituição às telhas de cimento amianto.The substitution of cement asbestos by safer and equally economical alternatives has being searched for throughout the world. The usage of vegetal staple fiber as agglomerate in tropical countries where these residues are abundant has shown it self to be viable. In this study, roofing tiles fabricated with cement base Portland CPII 32Z (ABNT NBR-5735, blast furnace slag (EAF, active silica reinforced with cellulose pulp staple fibers of sisal (Agave sisalana were compared with cement asbestos roofing tiles with white paint and ceramic roofing tiles. Prototypes of poultry facilities were used and lamps simulated the heat produced by the birds. Indices ITU, ITGU, CTR and entalpy (H were employed for the characterization of the thermal atmospheric comfort and the results showed that the alternative

  5. CO2 Mineralization and Utilization using Steel Slag for Establishing a Waste-to-Resource Supply Chain.

    Science.gov (United States)

    Pan, Shu-Yuan; Chung, Tai-Chun; Ho, Chang-Ching; Hou, Chin-Jen; Chen, Yi-Hung; Chiang, Pen-Chi

    2017-12-08

    Both steelmaking via an electric arc furnace and manufacturing of portland cement are energy-intensive and resource-exploiting processes, with great amounts of carbon dioxide (CO 2 ) emission and alkaline solid waste generation. In fact, most CO 2 capture and storage technologies are currently too expensive to be widely applied in industries. Moreover, proper stabilization prior to utilization of electric arc furnace slag are still challenging due to its high alkalinity, heavy metal leaching potentials and volume instability. Here we deploy an integrated approach to mineralizing flue gas CO 2 using electric arc furnace slag while utilizing the reacted product as supplementary cementitious materials to establish a waste-to-resource supply chain toward a circular economy. We found that the flue gas CO 2 was rapidly mineralized into calcite precipitates using electric arc furnace slag. The carbonated slag can be successfully utilized as green construction materials in blended cement mortar. By this modulus, the global CO 2 reduction potential using iron and steel slags was estimated to be ~138 million tons per year.

  6. Optimization and characterization of a cemented ultimate-storage product

    Science.gov (United States)

    Brunner, H.

    1981-12-01

    The U- and Pu-containing packaging wastes can be homogeneously cemented after a washing and fragmentation process. Both finely crushed and coarsely fragmented raw wastes yield products with sufficient mechanical stability. The processability limit of the coarsely fragmented raw waste using cement paste or mortar is largely determined by the cellulose content, which is not to exceed 1.3% by weight in the end waste. Of 9 binders studied, the most corrosion-resistant products were obtained with blast-furnace slag cement, whereas poured concrete and Maxit are much less resistant in five-component brine. In the cemented product, hydrolysis of plasticizers (DOP) from plastics (PVC) occurs, leading to release of 2-ethyl-hexanol. This reaction occurs to a much lower degree with blast-furnace slag cement than with all other binders studied. The binder chosen for further tests consists of blast-furnace slag cement, concrete fluidizer and a stabilizer, and is processed at a W/C ratio of 0.43.

  7. Comparative study on strength properties of cement mortar by partial replacement of cement with ceramic powder and silica fume

    Science.gov (United States)

    Himabindu, Ch.; Geethasri, Ch.; Hari, N.

    2018-05-01

    Cement mortar is a mixture of cement and sand. Usage of high amount of cement increases the consumption of natural resources and electric power. To overcome this problem we need to replace cement with some other material. Cement is replaced with many other materials like ceramic powder, silica fume, fly ash, granulated blast furnace slag, metakaolin etc.. In this research cement is replaced with ceramic powder and silica fume. Different combinations of ceramic powder and silica fume in cement were replaced. Cement mortar cubes of 1:3 grade were prepared. These cubes were cured under normal water for 7 days, 14days and 28 days. Compressive strength test was conducted for all mixes of cement mortar cubes.

  8. High performance concrete with blended cement

    International Nuclear Information System (INIS)

    Biswas, P.P.; Saraswati, S.; Basu, P.C.

    2012-01-01

    Principal objectives of the proposed project are two folds. Firstly, to develop the HPC mix suitable to NPP structures with blended cement, and secondly to study its durability necessary for desired long-term performance. Three grades of concrete to b considered in the proposed projects are M35, M50 and M60 with two types of blended cements, i.e. Portland slag cement (PSC) and Portland pozzolana cement (PPC). Three types of mineral admixtures - silica fume, fly ash and ground granulated blast furnace slag will be used. Concrete mixes with OPc and without any mineral admixture will be considered as reference case. Durability study of these mixes will be carried out

  9. Presence of radioactive minerals in the blast furnace slag of Tata steel and their bioaccumulation by some naturally growing plants

    Energy Technology Data Exchange (ETDEWEB)

    Singh, V K; Tej, P P [Dept. of Botany, Post Graduate Centre, Jamshedpur Co-Operative College, Jamshedpur (India)

    2005-07-01

    Twelve species of plants were sampled from the slag dumping area of Jamshedpur. Chemical analysis of soil as well as vegetation sample was carried out to detect the presence of {sup 238}U and {sup 226}Ra. The concentration of these two radionuclides was found to be elevated over the background sample. Commelina benghalensis, Parthenium hysterophorus, Andrographis paniculata, registered higher values of these radionuclides in their different organs. Such plants can be gainfully exploited for eco-restoration programme through phyto-remediation of the contaminated substratum. (author)

  10. Presence of radioactive minerals in the blast furnace slag of Tata steel and their bioaccumulation by some naturally growing plants

    International Nuclear Information System (INIS)

    Singh, V.K.; Tej, P.P.

    2005-01-01

    Twelve species of plants were sampled from the slag dumping area of Jamshedpur. Chemical analysis of soil as well as vegetation sample was carried out to detect the presence of 238 U and 226 Ra. The concentration of these two radionuclides was found to be elevated over the background sample. Commelina benghalensis, Parthenium hysterophorus, Andrographis paniculata, registered higher values of these radionuclides in their different organs. Such plants can be gainfully exploited for eco-restoration programme through phyto-remediation of the contaminated substratum. (author)

  11. Alkali activated slag cements using waste glass as alternative activators. Rheological behaviour

    Directory of Open Access Journals (Sweden)

    Manuel Torres-Carrasco

    2015-03-01

    The findings show that AAS paste behaviour of rheology when the activator was a commercial waterglass solution or NaOH/Na2CO3 with waste glass was similar, fit the Herschel-Bulkley model. The formation of primary C-S-H gel in both cases were confirmed. However, the rheological behaviour in standard cements fit the Bingham model. The use of the waste glass may be feasible from a rheological point of view in pastes can be used.

  12. Immobilization of ion-exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1991-01-01

    The removal of activity from spent decontaminating solutions, can be achieved using organic ion-exchange resins. These resins can be successfully immobilized in cement-based matrices. The optimum cement system contained 10% ordinary Portland cement, 84% gg blast furnace slag, 6% microsilica with a water/cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres, giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. 26 tabs., 22 figs., 29 refs

  13. Immobilisation of ion exchange resins in cement: final report

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1989-03-01

    The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% Ordinary Portland Cement 84% gg Blast Furnace Slag, 6% Microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This information was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. (author)

  14. Development and field testing of an alternative latrine design utilizing basic oxygen furnace slag as a treatment media for pathogen removal

    Science.gov (United States)

    Stimson, J.; Suhogusoff, A. V.; Blowes, D. W.; Hirata, R. A.; Ptacek, C. J.; Robertson, W. D.; Emelko, M. B.

    2009-05-01

    In densely-populated communities in developing countries, appropriate setback distances for pit latrines often cannot be met. An alternative latrine was designed that incorporates two permeable reactive media to treat pathogens and nitrate from effluent. Basic oxygen furnace (BOF) slag in contact with wastewater effluent elevates pH to levels (> 11) that inactivate pathogens. Saturated woodchip creates reducing conditions that encourage the growth of denitrifying bacteria which remove NO3-. The field application was constructed in Santo Antônio, a peri-urban community located 25 km south of the city of São Paulo, Brazil. A 2-m diameter pit was excavated to a depth of 4 m into the sandy-clay unsaturated zone. A geotextile liner was emplaced to create saturated conditions in the 0.5-m thick woodchip barrier. Above the woodchip barrier, a 1-m thick layer of BOF slag mixed with pea gravel and sand was emplaced. A series of filter layers, grading upward from coarse sand to fine gravel, where placed above the BOF layer, and gravel was also infilled around the outer perimeter of the excavation, to ensure O2 diffusion into the design, the formation of biofilm, and degradation of organic material. A control latrine, constructed with similar hydraulic characteristics and nonreactive materials, was constructed at a locality 100 m away, in the same geological materials. Total coliform, thermotolerant coliform, and E. coli are removed by approximately 4-5 log concentration units in less than one meter of vertical transport through the BOF slag media. In the control latrine, comparable reductions in these pathogenic indicators are observed over three meters of vertical transport. Removal of sulphur-reducing Clostridia, Clostridium perfrigens and somatic coliphage are also achieved in the alternative design, but initial concentrations in effluent are low. Some measurable concentrations of pathogen indicators are measured in lysimeters below the BOF layer, but are associated

  15. Packing issue in cement blending for sustainability developments - Approach by discrete element method

    NARCIS (Netherlands)

    Le, L.B.N.; Stroeven, P.

    2014-01-01

    Common cement blending materials for concrete like fly ashes, blast furnace slag, silica fume, metakaolin and rice husk ash have been investigated experimentally as to their impact on concrete’s mechanical, physical and sustainability capabilities. Such efforts offer but case-related information on

  16. Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

    Science.gov (United States)

    Chen, Chang-hong; Feng, Ke-qin; Zhou, Yu; Zhou, Hong-ling

    2017-08-01

    Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature (900-1060°C) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060°C. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength (16.64 MPa) among the investigated samples and a relatively low bulk density (0.83 g/cm3), were attained in the case of the foamed glass-ceramics sintered at 1000°C.

  17. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    Science.gov (United States)

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  18. Estimation of Corrosion-Free Life for Concrete Containing Ground Granulated Blast-Furnace Slag under a Chloride-Bearing Environment

    Directory of Open Access Journals (Sweden)

    Sung In Hong

    2017-01-01

    Full Text Available The rate of chloride transport by diffusion in concrete containing ground granulated blast-furnace slag (GGBS was mathematically estimated to predict the corrosion-free service life of concrete structures exposed to seawater environment. As a factor to corrosiveness of steel embedment, replacement ratio of GGBS was selected, accounting for 25 and 50% to total binder. As a result, it was found that an increase in the GGBS content resulted in an increase in the chloride binding capacity, which would give rise to a lower chloride diffusion rate, thereby reducing the risk of chloride-induced corrosion. When it comes to the sensitivity of parameters to service life, the effective diffusivity showed a marginal influence on serviceability, irrespective of GGBS contents while surface chloride content and critical threshold concentration revealed more crucial factors to long term chloride diffusion. As the GGBS replacement increased, the variation in service life has become less influential with changing parameters. Substantially, GGBS concrete at high replacement ratio enhanced the service life due to a combination of dense pore structure and enhanced chloride binding capacity.

  19. The incorporation of low and medium level radioactive wastes (solids and liquids) in cement

    International Nuclear Information System (INIS)

    Brown, D.J.; Capp, P.D.; Smith, D.L.

    1982-08-01

    Laboratory studies and mixing plant trials on simulated radioactive waste formulations are reported. Long term stability testing of various formulations including those containing blast furnace slag-ordinary Portland cement, sodium nitrate, ion exchange resins, and sodium nitrate-tributyl phosphate, are reported and some results are given. Mixing plant trials with a high shear cement mixer are reported. An outline of future work is presented. (U.K.)

  20. Compósitos de cimento - borracha de pneus: efeito da escória nas propriedades Tire rubber-cement composites: effect of slag on properties

    Directory of Open Access Journals (Sweden)

    N. Segre

    2006-12-01

    .Tire rubber-cement composites prepared with type I and three slag-modified cements were studied. Flexural strength, water sorption and resistance to acid attack of specimens were investigated. A decrease in modulus of rupture (MOR is observed for all specimens containing rubber, when compared with specimens without rubber (controls. The MOR increases with the increase of the hydraulic activity of the slag upon undistinguishable from specimens prepared with type I cement. This behavior is observed for all slag-cements pastes and for mortars control specimens. For mortar specimens with rubber the MOR is independent of the cement type used. A reduction in water sorption is observed for control and with-rubber mortar specimens prepared with all slag-cements, when compared to type I cement. For mortar specimens with rubber, the lower the basicity of the slag, the lesser the water sorption of the composites. These results denote lower porosity and consequently better rubber-matrix adhesion for these specimens. Also, a smaller rate of water sorption is observed for specimens with rubber, particularly for specimens prepared with the less basic slag cements, when comparing with the controls. Results of acid attack to the slag modified mortars indicate that specimen susceptibility is governed not only by microstructural aspects, like porosity and permeability, but also by chemical aspects as the difference in alkali content or the amount of unreacted slag in the specimens.

  1. Experimental evaluation of cement materials for solidifying sodium nitrate

    International Nuclear Information System (INIS)

    Sasaki, Tadashi; Numata, Mamoru; Suzuki, Yasuhiro; Kubo, Yoshikazu

    2003-03-01

    Low-level liquid waste containing sodium nitrate is planned to be transformed to salt block by evaporation with sodium borate in the Low-level Waste Treatment Facility (LWTF), then salt block will be stored temporally. It should be important to investigate the method how to treat these liquid waste suitable to final disposal criteria that will be settled in future. Cement solidification is one of promising candidates because it has been achieved as the solidification material for the shallow land disposal. The research was conducted to evaluate applicability of various cement materials to solidification of sodium nitrate. The following cements were tested. Ordinary Portland Cement (OPC). Portland Blast-furnace Slag Cement; C type (PBFSC). Alkali Activated Slag Cement (AASC, supplied by JGC). The test results are as follows; (1) AASC is characterized by a high sodium nitrate loading (-70 wt%) compared with other types of cement material. High fluidity of the cement paste, high strength after solidification, and minimization of free water on the cement paste are achieved under all test conditions. (2) OOPC and PBFSC produced free water on the cement paste in the early days and delayed the hardening period. 3 or more days are required to harden evan with 30 wt% content of sodium nitrate. (3) Though PBFSC contains blast furnace slag similar to AASC, there is no advantage prior to OPC. To design an ideal cement conditioning system for sodium nitrate liquid waste in the LWTF, the further studies are necessary such as the simulated waste test, Kd test, pilot test, and layout design. (author)

  2. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  3. Immobilization of cesium in cement containing reactive silica and pozzolans

    International Nuclear Information System (INIS)

    McCulloch, C.E.; Angus, M.J.; Glasser, F.P.; Rahman, A.A.

    1984-01-01

    High surface area silicas, ground blast furnace slag, fly ash, and natural pozzolan markedly enhance the sorption of Cs in cement-based systems. Fly ash low in alkali and silicas are considered to be most suitable for Cs immobilization. Since these materials are chemically reactive with the cement components, the optimal level of addition must be sufficiently high, probably 20-30 wt%, to provide a permanent excess of sorbent. The sorptive mechanism is demonstrated and shown to be enhanced by the alkaline cement environment

  4. Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

    International Nuclear Information System (INIS)

    Yokoyama, S; Izaki, M; Shimomura, T; Hisyamudin, M N N; Takahashi, T

    2012-01-01

    Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

  5. Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

    Science.gov (United States)

    Yokoyama, S.; Shimomura, T.; Hisyamudin, M. N. N.; Takahashi, T.; Izaki, M.

    2012-03-01

    Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

  6. The effect of pozzolans and slag on the expansion of mortars cured at elevated temperature Part II: Microstructural and microchemical investigations

    International Nuclear Information System (INIS)

    Ramlochan, T.; Thomas, M.D.A.; Hooton, R.D.

    2004-01-01

    The microstructural and microchemical development of heat-cured Portland cement mortars containing silica fume, metakaolin, blast-furnace slag, and fly ash were analysed using pore solution analysis, X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy-dispersive X-ray analysis (EDX). Incorporation of these materials into the mixture modifies the composition of the C-S-H gel, the quantities of the hydration products, and the microstructure. Ettringite was formed during moist storage in all specimens, but was not accompanied by expansion where a sufficient amount of metakaolin, blast-furnace slag, or a suitable fly ash replaced a proportion of the Portland cement; replacement with silica fume was not as effective at eliminating expansion. The different behaviour of silica fume from the other supplementary cementing materials is believed to reflect a difference in the way ettringite is formed in the presence of Al 2 O 3 -bearing mineral admixtures

  7. Accelerated Carbonation of Steel Slag Compacts: Development of High-Strength Construction Materials

    Energy Technology Data Exchange (ETDEWEB)

    Quaghebeur, Mieke; Nielsen, Peter, E-mail: peter.nielsen@vito.be; Horckmans, Liesbeth [Sustainable Materials Management, VITO, Mol (Belgium); Van Mechelen, Dirk [RECMIX bvba, Genk (Belgium)

    2015-12-17

    Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags [stainless steel (SS) slag and basic oxygen furnace (BOF) slags] in high-quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO{sub 2} at elevated pressure (up to 2 MPa) and temperatures (20–140°C). For SS slags, raising the temperature from 20 to 140°C had a positive effect on the CO{sub 2} uptake, strength development, and the environmental properties (i.e., leaching of Cr and Mo) of the carbonated slag compacts. For BOF slags, raising the temperature was not beneficial for the carbonation process. Elevated CO{sub 2} pressure and CO{sub 2} concentration of the feed gas had a positive effect on the CO{sub 2} uptake and strength development for both types of steel slags. In addition, the compaction force had a positive effect on the strength development. The carbonates that are produced in situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones) have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100–150 g CO{sub 2}/kg slag. The technology was developed on lab scale by the optimization of process parameters with regard to compressive strength development, CO{sub 2} uptake, and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-)industrial equipment and process conditions.

  8. Influence of nucleation seeding on the compressive strength of ordinary Portland cement and alkali activated blast-furnace slag

    Science.gov (United States)

    2011-05-10

    The Intelligent Transportation Systems (ITS) Joint Program Office (JPO) of the U.S. Department of Transportation (USDOT) has been collecting the benefits, costs, lessons learned, and deployment status information of ITS. Such information, intended to...

  9. Short-Term Behavior of Slag Concretes Exposed to a Real In Situ Mediterranean Climate Environment.

    Science.gov (United States)

    Ortega, José Marcos; Sánchez, Isidro; Cabeza, Marta; Climent, Miguel Ángel

    2017-08-08

    At present, one of the most suitable ways to get a more sustainable cement industry is to reduce the CO₂ emissions generated during cement production. In order to reach that goal, the use of ground granulated blast-furnace slag as clinker replacement is becoming increasingly popular. Although the effects of this addition in the properties of cementitious materials are influenced by their hardening conditions, there are not too many experimental studies in which slag concretes have been exposed to real in situ environments. Then, the main objective of this research is to study the short-term effects of exposure to real Mediterranean climate environment of an urban site, where the action of airborne chlorides from sea water and the presence of CO₂ are combined, in the microstructure and service properties of a commercial slag cement concrete, compared to ordinary Portland cement (OPC). The microstructure was studied with mercury intrusion porosimetry. The effective porosity, capillary suction coefficient, chloride migration coefficient, carbonation front depth, and compressive strength were also analyzed. Considering the results obtained, slag concretes exposed to a real in situ Mediterranean climate environment show good service properties in the short-term (180 days), in comparison with OPC.

  10. Effect of Cement Type on Autogenous Deformation of Cement-Based Materials

    DEFF Research Database (Denmark)

    Pietro, Lura; Ye, Guang; van Breugel, Klaas

    2004-01-01

    In this paper, measurements of non-evaporable water content, chemical shrinkage, autogenous deformation, internal relative humidity (RH), pore solution composition, and early-age elastic modulus are presented and discussed. All experiments were performed on Portland cement and blast-furnace slag...... (BFS) cement pastes. Self-desiccation shrinkage of the BFS cement paste was modeled based on the RH measurements, following the capillary-tension approach. The main findings of this study are: 1) self-desiccation shrinkage can be related to self-desiccation both for Portland and for BFS cement pastes......, taking into account the influence of the dissolved salts in the pore solution, 2) the BFS cement paste studied shows pronounced self-desiccation and self-desiccation shrinkage, mainly caused by its very fine pore structure....

  11. The use of activated slags as immobilisation matrices for ILW

    International Nuclear Information System (INIS)

    Milestone, N. B.; Bai, Y.; Yang, C. H.; Shi, Y. J.; Li, X. C.

    2008-01-01

    Composite cements where large amounts of blast furnace slag (BFS) replace Portland cement are currently used for immobilisation of ILW. Hydration of BFS is activated by the small amount of OPC present but the amount of reaction that occurs is limited at ambient temperatures. Increasing the temperature increases the hydration of the BFS but large amounts still remain unreacted, leaving a porous matrix where the capillary pores remain filled with a highly alkaline solution. This solution causes corrosion of reactive metals giving rise to expansive reactions and hydrogen release, and it can destroy the structure of zeolites releasing the adsorbed species. Apart from OPC, BFS hydration can be activated by other compounds such as hydroxides, sulphates, silicates, and calcium aluminate cements. The use of these alternatives gives rise to binders such as ettringite and straetlingite which have a different chemistry where the pore solution has a lower pH. Corrosion of metals does not readily occur in these binders. This may be due to the reduced pH but could also arise from the lack of pore water, as these binders bind more water in their structure so that it is not available for transport of ionic species. This extra water binding also has potential for immobilisation of sludges where high w/s ratios are necessitated by the need to transport the sludge. This paper will review some of the alternative activators for slag hydration and present experimental results on several systems where slag has been activated with compounds other than OPC. (authors)

  12. Radionuclide content of local and imported cements used in Egypt

    International Nuclear Information System (INIS)

    Mahmoud, K R

    2007-01-01

    The activity concentrations of natural and artificial gamma-ray emitting radionuclides in local and imported cement have been investigated during the period from 2000 to 2003 using a 50% HPGe γ-spectroscopy system. The total numbers of local and imported samples were 29 and 8, respectively. The results showed a low activity concentration of 137 Cs in both the local and imported samples. The only exception was found in one imported Portland cement (2.8 ± 0.2 Bq kg -1 ) and one local blast furnace slag cement (1.9 ± 0.3 Bq kg -1 ). The average activity concentrations of 226 Ra, 232 Th and 40 K in local cement were 33 ± 17, 14 ± 2.4 and 45 ± 26 Bq kg -1 , respectively, whereas those in imported cement were 27 ± 7, 8 ± 7 and 134 ± 22 Bq kg -1 , respectively. The results showed that blast furnace slag cement contains the highest level of natural radioactivity, whereas white cement contains the lowest levels. The measured activity concentrations of the detected radionuclides were compared with other measurements carried out in Egypt and elsewhere. Radium-equivalent activities were also calculated to assess the radiation hazards arising from using such material in the construction of dwellings. Generally, the radium-equivalents of the analysed samples were smaller than the guideline limit of 370 Bq kg -1

  13. The incorporation of low and medium level radioactive wastes (solids and liquids) in cement

    International Nuclear Information System (INIS)

    Palmer, J.D.; Smith, D.L.G.

    1986-01-01

    The use of cement has been investigated for the immobilization of liquid and solid low and medium level radioactive waste. 220 litre mixing trials have demonstrated that the high temperatures generated during the setting of ordinary Portland cement/simulant waste mixes can be significantly reduced by the use of a blend of ground granulated blast furnace slag and ordinary Portland cement. Laboratory and 220 litre trials using simulant wastes showed that the blended cement gave an improvement in properties of the cemented waste product, e.g. stability and reduction in leach rates compared with ordinary Portland cement formulations. A range of 220 litre scale mixing systems for the incorporation of liquid and solid wastes in cement was investigated. The work has confirmed that cement-based processes can be used for the immobilization of most types of low and medium level waste

  14. R7T7 glass alteration in the presence of mortar: effect of the cement grade

    International Nuclear Information System (INIS)

    Andriambololona, Z.; Godon, N.; Vernaz, E.

    1991-01-01

    R7T7 glass alteration was investigated in the presence of four mortars prepared from four different cement grades: 'CPA' Portland cement (mortar M1), CPA with pozzolana additive (M2), CPA with amorphous silica additive (M3) and 'CLK' blast furnace slag cement (M4). Glass specimens were also altered in Volvic mineral water and in a cement effluent. Glass corrosion in the cement media was greater than in Volvic water, but well below what could be expected from the high pH (approx 12.5). The relatively low alteration was probably related to the protective action of the calcium-enriched gel layer that formed at the glass surface. The glass corrosion rate was 2 to 3 times lower with cement containing pozzolana or silica gel additives or with CLK cement than with CPA cement alone. 8 refs., 8 figs

  15. Exploring the life cycle management of industrial solid waste in the case of copper slag.

    Science.gov (United States)

    Song, Xiaolong; Yang, Jianxin; Lu, Bin; Li, Bo

    2013-06-01

    Industrial solid waste has potential impacts on soil, water and air quality, as well as human health, during its whole life stages. A framework for the life cycle management of industrial solid waste, which integrates the source reduction process, is presented and applied to copper slag management. Three management scenarios of copper slag are developed: (i) production of cement after electric furnace treatment, (ii) production of cement after flotation, and (iii) source reduction before the recycling process. A life cycle assessment is carried out to estimate the environmental burdens of these three scenarios. Life cycle assessment results showed that the environmental burdens of the three scenarios are 2710.09, 2061.19 and 2145.02 Pt respectively. In consideration of the closed-loop recycling process, the environmental performance of the flotation approach excelled that of the electric furnace approach. Additionally, although flash smelting promotes the source reduction of copper slag compared with bath smelting, it did not reduce the overall environmental burdens resulting from the complete copper slag management process. Moreover, it led to the shifting of environmental burdens from ecosystem quality damage and resources depletion to human health damage. The case study shows that it is necessary to integrate the generation process into the whole life cycle of industrial solid waste, and to make an integrated assessment for quantifying the contribution of source reduction, rather than to simply follow the priority of source reduction and the hierarchy of waste management.

  16. Review for the improvement of low alkaline cement from viewpoint of hydration control

    International Nuclear Information System (INIS)

    Imoto, Harutake; Yamamoto, Takeshi; Hironaga, Michihiko

    2006-01-01

    It is concerns that high pH pore water from cementitious materials will become harmful to barrier system such as bedrock and buffer materials in the radioactive repository. Then sulpho-aluminate type low alkaline cement 'LAC' was developed. But LAC concrete has some problems on its workability and initial crack due to high reactability. It is necessary for LAC to be improved to avoid these problems. In this study, the conventional knowledge on reactability and hardened properties of sulpho-aluminate cement were reviewed from the viewpoint of hydration controlling. From the results, the recipe for the improvement of 'LAC' was investigated. Early hydration of sulpho-aluminate were delayed by the decreasement of calcium hydroxide quantity and increasement of calcium sulphate in cement. Retarder delayed hydration of sulpho-aluminate more than composition of cement. The effect of cement admixture on the early hydration of sulpho-aluminate cement were not reported. Blast furnace slag as cement admixture affect on the long-term hydration and strength development. So, it was guess that sulpho-aluminate type low alkaline cement 'LAC' have good strength development by controlling recipi of additional ratio of blast furnace slag and be-lite content in the sulpho-aluminate cement. (author)

  17. Prompt gamma analysis of fly ash, silica fume and Superpozz blended cement concrete specimen

    Energy Technology Data Exchange (ETDEWEB)

    Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)], E-mail: aanaqvi@kfupm.edu.sa; Garwan, M.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, Research Institute, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman; Raashid, M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

    2009-09-15

    Preventive measures against corrosion of reinforcing steel require making the concrete dense by adding pozzolanic materials, such as fly ash, silica fume, Superpozz, blast furnace slag, etc. to Portland cement. In order to obtain the desired strength and durability of concrete, it is desirable to monitor the concentration of the pozzolan in the blended cement concrete. Addition of pozzolan to blended cement changes the overall concentration of calcium and silicon in the blended cement concrete. The resulting variation in calcium and silicon gamma-ray yield ratio from blended cement concrete has found to have an inverse correlation with concentration of fly ash, silica fume, Superpozz, blast furnace slag in the blended cement concrete. For experimental verification of the correlation, intensities of calcium and silicon prompt gamma-ray due to capture of thermal neutrons in blended cement concrete samples containing 5-80% (by weight of cement) silica fume, fly ash and Superpozz were measured. The gamma-ray intensity ratio was measured from 6.42 MeV gamma-rays from calcium and 4.94 MeV gamma-ray from silicon. The experimentally measured values of calcium to silicon gamma-ray yield ratio in the fly ash, silica fume and Superpozz cement concrete specimens agree very well with the results of the Monte Carlo simulations.

  18. Prompt gamma analysis of fly ash, silica fume and Superpozz blended cement concrete specimen

    International Nuclear Information System (INIS)

    Naqvi, A.A.; Garwan, M.A.; Maslehuddin, M.; Nagadi, M.M.; Al-Amoudi, O.S.B.; Khateeb-ur-Rehman,; Raashid, M.

    2009-01-01

    Preventive measures against corrosion of reinforcing steel require making the concrete dense by adding pozzolanic materials, such as fly ash, silica fume, Superpozz, blast furnace slag, etc. to Portland cement. In order to obtain the desired strength and durability of concrete, it is desirable to monitor the concentration of the pozzolan in the blended cement concrete. Addition of pozzolan to blended cement changes the overall concentration of calcium and silicon in the blended cement concrete. The resulting variation in calcium and silicon gamma-ray yield ratio from blended cement concrete has found to have an inverse correlation with concentration of fly ash, silica fume, Superpozz, blast furnace slag in the blended cement concrete. For experimental verification of the correlation, intensities of calcium and silicon prompt gamma-ray due to capture of thermal neutrons in blended cement concrete samples containing 5-80% (by weight of cement) silica fume, fly ash and Superpozz were measured. The gamma-ray intensity ratio was measured from 6.42 MeV gamma-rays from calcium and 4.94 MeV gamma-ray from silicon. The experimentally measured values of calcium to silicon gamma-ray yield ratio in the fly ash, silica fume and Superpozz cement concrete specimens agree very well with the results of the Monte Carlo simulations.

  19. Compound effect of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O on the strength of steel slag: cement binding materials

    Energy Technology Data Exchange (ETDEWEB)

    Qi, Liqian; Liu, Jiaxiang; Liu, Qian, E-mail: ljxpost@263.net [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, The State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing (China)

    2016-03-15

    In this study, we replaced 30% of the cement with steel slag to prepare binding material; additionally, small amounts of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O were added. This was done to study the compound effect of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O on the strength of steel slag-cement binding materials. The hydration degree of the steel slag cementitious material was analyzed by XRD, TG and SEM. The results showed that the optimum proportions of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O were 3% and 2%, respectively. Compared with the steel slag-cement binders without adding CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O, the compressive strength increased by 59.9% at 3 days and by 17.8% at 28 days. Acting as the nucleation matrix, CaCO{sub 3} could accelerate the hydration of C{sub 3}S. In addition, CaCO{sub 3} was involved in the hydration reaction, generating a new hydration product, which could stably exist in a slurry. Meanwhile, CaSO{sub 4}·2H{sub 2}O could increase the number of AFt. The compound effect of CaCO{sub 3} and CaSO{sub 4}·2H{sub 2}O enhanced the intensity of steel slag-cement binding materials and improved the whole hydration behavior. (author)

  20. Immobilization of radioactive waste in cement based matrices

    International Nuclear Information System (INIS)

    Glasser, F.P.; Rahman, A.A.; Macphee, D.; Atkins, M.; Beckley, N.; Lachowski, E.E.

    1986-04-01

    A mathematical and thermodynamic model of the Ca0-Si0 2 -H 2 0 system is presented to enable the solubility and pH relationships in cement and blended cement systems to be predicted. The Esub(h) function has been explored particularly in respect of slag rich systems. The stability of Sr in cements is shown to be influenced by both precipitation and lattice incorporation into the ettringite-like phase. Quality assurance parameters especially for aggregate materials and blast furnace slags are reviewed and recommendations made. It is shown that the latter fluctuate considerably in composition; additional measures for monitoring are recommended and additional research suggested to determine their long-term performance. (author)

  1. Resistance of Alkali Activated Water-Cooled Slag Geopolymer to Sulphate Attack

    Directory of Open Access Journals (Sweden)

    S. A. Hasanein

    2011-06-01

    Full Text Available Ground granulated blast furnace slag is a finely ground, rapidly chilled aluminosilicate melt material that is separated from molten iron in the blast furnace as a by-product. Rapid cooling results in an amorphous or a glassy phase known as GGBFS or water cooled slag (WCS. Alkaline activation of latent hydraulic WCS by sodium hydroxide and/or sodium silicate in different ratios was studied. Curing was performed under 100 % relative humidity and at a temperature of 38°C. The results showed that mixing of both sodium hydroxide and sodium silicate in ratio of 3:3 wt.,% is the optimum one giving better mechanical as well as microstructural characteristics as compared with cement mortar that has various cement content (cement : sand were 1:3 and 1:2. Durability of the water cooled slag in 5 % MgSO4 as revealed by better microstructure and high resistivity-clarifying that activation by 3:3 sodium hydroxide and sodium silicate, respectively is better than using 2 and 6 % of sodium hydroxide.

  2. Electrical properties of alkali-activated slag composite with combined graphite/CNT filler

    Science.gov (United States)

    Rovnaník, P.; Míková, M.; Kusák, I.

    2017-10-01

    Alkali-activated industrial by-products such as blast furnace slag are known to possess properties which are comparable to or even better than those observed for ordinary Portland cement. The combination of alkali-activated slag matrix with conductive filler introduces new functionalities which are commonly known for self-sensing or self-heating concrete. The present paper discusses the effect of the mixture of two different conductive fillers, graphite powder and carbon nanotubes (CNTs), on the electrical properties of alkali-activated slag mortars. Prepared samples were also tested for their mechanical properties and microstructure was investigated by means of mercury intrusion porosimetry and scanning electron microscopy. The percolation threshold for the resistance was reached for the mixture containing 0.1% CNTs and 8% graphite powder.

  3. Tests with blast furnace slag as bed material in a 12 MW waste fired BFB boiler; Fullskalefoersoek med Hyttsand som baeddmaterial i 12 MW avfallseldad BFB-panna

    Energy Technology Data Exchange (ETDEWEB)

    Eklund, Anders; Oehman, Marcus

    2004-11-01

    A full-scale trial has been performed at Saeverstaverket twin 12 MWth BFB boilers in Bollnaes using Hyttsand (a proprietary blast furnace slag) as bed material. The purpose has been to investigate if Hyttsand can be used as bed material in FB boilers for difficult types of fuels. Used fuel has been municipal waste, recovered wood fuel and different types of bio fuels. The test period was 19 days and nearly 100 tons of Hyttsand was used. The most important conclusions are: Good fluidisation can be achieved with Hyttsand as bed material. Hyttsand can fluidise without any changes in boiler settings. Hyttsand can also be mixed with Baskarpsand (a natural sand with over 90% SiO{sub 2}) and used as bed material without any negative changes to the boiler performance. Bed material make-up rate is reduced with up to 30 % when using Hyttsand compared to using Baskarpsand. Other conclusions are: Bed temperature increased slightly and bed temperature deviation decreased. Emissions was in general not affected, however emissions of SO{sub 2} increased slightly. More deposit containing more sulphur was formed on superheater surfaces when using Hyttsand. The increased amount of sulphur when using Hyttsand could be an effect of higher content of sulphur in the fuel or, which is more likely, that sulphur is released from Hyttsand and forms gaseous sulphurous gases. No significant change in produced amounts of fly-, cyclone- or bottom ash. Hyttsand and Baskarpsand had both similar coatings on their particles and similar agglomeration tendencies. There have been some start-up problems during the trials, including two more severe boiler disturbances, but most of these disturbances can be explained and avoided in the future. Previous investigations in laboratory scale using Hyttsand as bed material when firing different bio fuels have shown the advantage of Hyttsand with its higher resistance against a chemical reaction with alkali in the fuel ash compared to conventional bed materials

  4. Effect of supplementary cementing materials on the concrete corrosion control

    International Nuclear Information System (INIS)

    Mejia de Gutierrez, R.

    2003-01-01

    Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnaces slag (GGBS), silica fume (SF), meta kaolin (MK), fly ash (FA) and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete: (Author) 11 refs

  5. Hydration of dicalcium silicate and diffusion through neo-formed calcium-silicate-hydrates at weathered surfaces control the long-term leaching behaviour of basic oxygen furnace (BOF) steelmaking slag.

    Science.gov (United States)

    Stewart, Douglas I; Bray, Andrew W; Udoma, Gideon; Hobson, Andrew J; Mayes, William M; Rogerson, Mike; Burke, Ian T

    2018-04-01

    Alkalinity generation and toxic trace metal (such as vanadium) leaching from basic oxygen furnace (BOF) steel slag particles must be properly understood and managed by pre-conditioning if beneficial reuse of slag is to be maximised. Water leaching under aerated conditions was investigated using fresh BOF slag at three different particle sizes (0.5-1.0, 2-5 and 10 × 10 × 20 mm blocks) and a 6-month pre-weathered block. There were several distinct leaching stages observed over time associated with different phases controlling the solution chemistry: (1) free-lime (CaO) dissolution (days 0-2); (2) dicalcium silicate (Ca 2 SiO 4 ) dissolution (days 2-14) and (3) Ca-Si-H and CaCO 3 formation and subsequent dissolution (days 14-73). Experiments with the smallest size fraction resulted in the highest Ca, Si and V concentrations, highlighting the role of surface area in controlling initial leaching. After ~2 weeks, the solution Ca/Si ratio (0.7-0.9) evolved to equal those found within a Ca-Si-H phase that replaced dicalcium silicate and free-lime phases in a 30- to 150-μm altered surface region. V release was a two-stage process; initially, V was released by dicalcium silicate dissolution, but V also isomorphically substituted for Si into the neo-formed Ca-Si-H in the alteration zone. Therefore, on longer timescales, the release of V to solution was primarily controlled by considerably slower Ca-Si-H dissolution rates, which decreased the rate of V release by an order of magnitude. Overall, the results indicate that the BOF slag leaching mechanism evolves from a situation initially dominated by rapid hydration and dissolution of primary dicalcium silicate/free-lime phases, to a slow diffusion limited process controlled by the solubility of secondary Ca-Si-H and CaCO 3 phases that replace and cover more reactive primary slag phases at particle surfaces.

  6. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Paeaetalo, M; Karhu, P; Jauhiainen, A; Alamaeki, P; Koski-Laine, S; Ollila, J [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  7. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  8. Assessment of the influence of fly ash additive on the tightness of concrete with furnace cement CEM IIIA 32,5N

    Directory of Open Access Journals (Sweden)

    Anna Szcześniak

    2017-12-01

    Full Text Available The analysis of influence of fly ash additive to concrete on the basis of cement CEM IIIA 32,5 N on the tightness and strength was presented in the paper. Researches were carried out for three types of concrete made with the use of CEM IIIA 32,5N LH HSR NA cement. The basic recipe of concrete does not contain the additive of fly ash, while two other concretes contain the fly ash additive in an amount of 25% and 33% of the cement mass. Laboratory investigations of the concrete samples were carried out under conditions of long-term maturation in the range of the water tightness and the depth of water penetration in concrete, compressive strength and tensile strength of concrete at splitting. Keywords: concrete testing, furnace cement, fly ash additive, water tightness of concrete, strength of concrete

  9. Characterization of an ecological binder for mortars obtained from recycling of ladle furnace slag; Caracterizacao de aglomerante ecologico para argamassas obtido a partir da reciclagem de escoria de forno panela

    Energy Technology Data Exchange (ETDEWEB)

    Marinho, A.B.; Santos, C.M.; Fontes, W.C.; Matias, A.C.P.; Brigolini, G.J.; Peixoto, R.A.F. [Universidade Federal de Ouro Preto (UFOP), MG (Brazil). Departamento de Engenhaira Civil; Carvalho, J.F., E-mail: josemaria.carvalho@ufv.br [Universidade Federal de Vicosa (UFV), MG (Brazil). Departamento de Engenharia Civil

    2016-07-01

    A sustainable binder obtained from recycling of a ladle furnace slag from Piracicaba, Sao Paulo, was produced in Laboratory of Construction Materials of Federal University of Ouro Preto (UFOP). A characterization work was performed and the results are presented. The physical, chemical and mineralogical properties was obtained using, among others, the following techniques: X-ray fluorescence (XRF), X-ray diffraction (XRD) with Rietveld refining method, optical microscopy and Scanning electronic microscopy (SEM) with energy dispersive spectroscopy (EDS). The chemical analysis showed predominance of CaO and SiO{sub 3}; the mineralogical analysis pointed the predominant presence of calcium-olivine, merwinite and pyroxene and; the images showed predominance of angulous and elongated grains. According to results, the material was classified as a hydraulic binder, with characteristics comparable to hydraulic limes. (author)

  10. Electrosynthesis of Ti5Si3, Ti5Si3/TiC, and Ti5Si3/Ti3SiC2 from Ti-Bearing Blast Furnace Slag in Molten CaCl2

    Science.gov (United States)

    Li, Shangshu; Zou, Xingli; Zheng, Kai; Lu, Xionggang; Chen, Chaoyi; Li, Xin; Xu, Qian; Zhou, Zhongfu

    2018-04-01

    Ti5Si3, Ti5Si3/TiC, and Ti5Si3/Ti3SiC2 have been electrochemically synthesized from the Ti-bearing blast furnace slag/TiO2 and/or C mixture precursors at a cell voltage of 3.8 V and 1223 K to 1273 K (950 °C to 1000 °C) in molten CaCl2. The pressed porous mixture pellets were used as the cathode, and a solid oxide oxygen-ion-conducting membrane (SOM)-based anode was used as the anode. The phase composition and morphologies of the cathodic products were systematically characterized. The final products possess a porous nodular microstructure due to the interconnection of particles. The variations of impurity elements, i.e., Ca, Mg, and Al, have been analyzed, and the result shows that Ca and Mg can be almost completely removed; however, Al cannot be easily removed from the pellet due to the formation of Ti-Al alloys during the electroreduction process. The electroreduction process has also been investigated by the layer-depended phase composition analysis of the dipped/partially reduced pellets to understand the detailed reaction process. The results indicate that the electroreduction process of the Ti-bearing blast furnace slag/TiO2 and/or C mixture precursors can be typically divided into four periods, i.e., (i) the decomposition of initial Ca(Mg,Al)(Si,Al)2O6, (ii) the reduction of Ti/Si-containing intermediate phases, (iii) the removal of impurity elements, and (iv) the formation of Ti5Si3, TiC, and Ti3SiC2. It is suggested that the SOM-based anode process has great potential to be used for the direct and facile preparation of Ti alloys and composites from cheap Ti-containing ores.

  11. The use of steel slag in concrete

    Science.gov (United States)

    Martauz, P.; Vaclavik, V.; Cvopa, B.

    2017-10-01

    This paper presents the results of a research dealing with the use of unstable steel slag as a 100% substitute for natural aggregate in the production of concrete. Portland cement CEM I 42.5N and alkali activated hybrid cement H-CEMENT were used as the binder. The test results confirm the possibility to use steel slag as the filler in the production of concrete.

  12. Deicer scaling resistance of concrete mixtures containing slag cement. Phase 2 : evaluation of different laboratory scaling test methods.

    Science.gov (United States)

    2012-07-01

    With the use of supplementary cementing materials (SCMs) in concrete mixtures, salt scaling tests such as ASTM C672 have been found to be overly aggressive and do correlate well with field scaling performance. The reasons for this are thought to be b...

  13. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  14. Research on the use of Ferro-Chrome slag in civil engineering applications

    Directory of Open Access Journals (Sweden)

    Al-Jabri Khalifa S.

    2018-01-01

    Full Text Available Over recent decades there has been rapid increase in the industrial waste materials and by-products yields due to the progressive growth rate of population, development of industry and technology and the growth of consumerism. With the growing environmental pressures to reduce waste and pollution, Intensive research studies have been conducted to explore all suitable reuse methods. Wastes such as construction waste, blast furnace, steel slag, coal fly ash and bottom ash have been approved in many places as alternative materials in bridges, roads, pavements, foundations and building construction. The use of industrial solid waste as a partial replacement of raw materials in construction activities not only saves landfill space but also reduces the demand for extraction of natural raw materials. Ferrochrome slag is a by-product from the production of chrome. There are environmental and economic advantages in seeing slags as a potentially useful resource rather than as waste products. Slag management at ferrochrome producing companies has been influenced by the limited space available and financial cost implications of the slag dumps. Internationally, e.g. South Africa, India, Norway, Turkey, East Europe, China, Sweden and USA, ferrochrome slag is used commercially in the road and construction Industries. This material is being used for road construction, as aggregates in concrete industry, brick manufacturing, and in pavement construction as engineering fill and has recently been tried in cement. This paper presents an overview of the recent advances of the use of ferrochrome slag in various civil engineering applications such as road construction, and cement and concrete industries.

  15. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

    1990-02-01

    Over the last seven years, Low Oxidation State Metal Ion reagents (LOMI) have been used to decontaminate the 100 MW(e) Steam Generating Heavy Water Ractor (SGHWR) at Winfrith. The use of these reagents has resulted in a dilute ionic solution containing activation products which are produced by corrosion of metallic components in the reactor. It has been demonstrated that the amount of activity in the solution can be reduced using organic ion exchanger resins. These resins consist of a cross linked polystyrene with sulphonic acid or quaternary ammonium function groups and can be successfully immobilised in blended cement systems. The formulation which has been developed is produced from a 9 to 1 blend of ground granulated blast furnace slag (BFS) and ordinary Portland cement (OPC) containing 28% ion exchange resin in the water saturated form. If 6% Microsilica is added to the blended cement the waste loading can be increased to 36 w/o. (author)

  16. Hospital waste ashes in Portland cement mortars

    International Nuclear Information System (INIS)

    Genazzini, C.; Zerbino, R.; Ronco, A.; Batic, O.; Giaccio, G.

    2003-01-01

    Nowadays, most concretes incorporate mineral additions such as pozzolans, fly ash, silica fume, blast furnace slag, and calcareous filler among others. Although the technological and economical benefits were the main reasons for the use of mineral additions, the prevention of environmental contamination by means of proper waste disposal becomes a priority. The chance of incorporating hospital waste ashes in Portland cement-based materials is presented here. Ash characterization was performed by chemical analysis, X-ray diffraction, radioactive material detection, and fineness and density tests. Conduction calorimetry and setting time tests were developed on pastes including ash contents from 0% to 100%. Mortars were prepared including ash contents up to 50% of cement. The results of setting time, temperature development, flexural and compressive strengths, water absorption, density, and leachability are analyzed. Results indicate that Portland cement systems could become an alternative for the disposal of this type of ashes

  17. Study of glass ceramic material on the base of ash group simulating slag of plasma shaft furnace for high temperature reprocessing of radioactive wastes

    International Nuclear Information System (INIS)

    Aloj, A.S.; Dmitriev, S.A.; Stefanovskij, S.V.

    1997-01-01

    Using the methods of X-ray diffraction, differential thermal and micro-probe analysis it is shown that the processes of minerals formation and homogenization in ash residue based charge under the heating up to 1450 deg C take place with a high rate and completely finish during 10 minutes. Homogeneous materials containing besides glassy phase crystalline phases and metallic shots are formed in this process. The products obtained with fluxes (dolomite and clay) additions are more homogeneous than a flux-less fused slag. Losses of α-radioactive nuclides during the melting of ash residue at 1300 deg C do not exceed 1.5% and is likely attributed with the products of uranium decay. Hydrolytic stability of the slags estimated from the rate of α-radioactive elements lixiviation is on the level of (1.4-5.7)x10 -4 g/(cm 2 x day) at 95 deg C

  18. Leaching assessment of road materials containing primary lead and zinc slags.

    Science.gov (United States)

    Barna, R; Moszkowicz, P; Gervais, C

    2004-01-01

    Characterisation of the leaching behaviour of waste-containing materials is a crucial step in the environmental assessment for reuse scenarios. In our research we applied the multi-step European methodology ENV 12-920 to the leaching assessment of road materials containing metallurgical slag. A Zn slag from an imperial smelting furnace (ISF) and a Pb slag from a lead blast furnace (LBF) are investigated. The two slags contain up to 11.2 wt% of lead and 3.5 wt% of zinc and were introduced as a partial substitute for sand in two road materials, namely sand-cement and sand-bitumen. At the laboratory scale, a leaching assessment was performed first through batch equilibrium leaching tests. Second, the release rate of the contaminants was evaluated using saturated leaching tests on monolithic material. Third, laboratory tests were conducted on monolithic samples under intermittent wetting conditions. Pilot-scale tests were conducted for field testing of intermittent wetting conditions. The results show that the release of Pb and Zn from the materials in a saturated scenario was controlled by the pH of the leachates. For the intermittent wetting conditions, an additional factor, blocking of the pores by precipitation during the drying phase is proposed. Pilot-scale leaching behaviour only partially matched with the laboratory-scale test results: new mass transfer mechanisms and adapted laboratory leaching tests are discussed.

  19. Ecological conditions of ponds situated on blast furnace slag deposits located in South Gare Site of Special Scientific Interest (SSSI), Teesside, UK.

    Science.gov (United States)

    Raper, E; Davies, S; Perkins, B; Lamb, H; Hermanson, M; Soares, A; Stephenson, T

    2015-06-01

    Slag, a by-product from the iron and steel industry, has a range of applications within construction and is used in wastewater treatment. Historically considered a waste material, little consideration was given to the environmental impacts of its disposal. South Gare (a Site of Special Scientific Interest) located at the mouth of the Tees estuary, UK, formed on slag deposits used to create a sea wall and make the land behind permanent. Over time, ponds formed in depressions with the water chemistry, being significantly impacted by the slag deposits. Calcium levels reached 504 mg/L, nitrate 49.0 mg/L and sulphate 1,698 mg/L. These levels were also reflected in the composition of the sediment. pH (5.10-9.90) and electrical conductivity (2,710-3,598 µS/cm) were variable but often notably high. Pb, Cu and Cd were not present within the water, whilst Zn ranged from 0.027 to 0.37 mg/L. Heavy metal levels were higher in surface sediments. Zinc was most dominant (174.3-1,310.2 mg/L) followed by Pb (9.9-431 mg/L), Cu (8.4-41.8 mg/L) and Cd (0.4-1.1 mg/L). A sediment core provided a historical overview of the ponds. The ponds were unfavourable for aquatic biodiversity and unsuitable for drinking water abstraction.

  20. A novel method to produce dry geopolymer cement powder

    Directory of Open Access Journals (Sweden)

    H.A. Abdel-Gawwad

    2016-04-01

    Full Text Available Geopolymer cement is the result of reaction of two materials containing aluminosilicate and concentrated alkaline solution to produce an inorganic polymer binder. The alkali solutions are corrosive and often viscous solutions which are not user friendly, and would be difficult to use for bulk production. This work aims to produce one-mix geopolymer mixed water that could be an alternative to Portland cement by blending with dry activator. Sodium hydroxide (SH was dissolved in water and added to calcium carbonate (CC then dried at 80 °C for 8 h followed by pulverization to a fixed particle size to produce the dry activator consisting of calcium hydroxide (CH, sodium carbonate (SC and pirssonite (P. This increases their commercial availability. The dry activator was blended with granulated blast-furnace slag (GBFS to produce geopolymer cement powder and by addition of water; the geopolymerization process is started. The effect of W/C and SH/CC ratio on the physico-mechanical properties of slag pastes was studied. The results showed that the optimum percent of activator and CC content is 4% SH and 5% CC, by the weight of slag, which give the highest physico-mechanical properties of GBFS. The characterization of the activated slag pastes was carried out using TGA, DTG, IR spectroscopy and SEM techniques.

  1. Solidification/stabilization of technetium in cement-based grouts

    International Nuclear Information System (INIS)

    Gilliam, T.M.; Bostick, W.D.; Spence, R.D.; Shoemaker, J.L.

    1990-01-01

    Mixed low-level radioactive and chemically hazardous process treatment wastes from the Portsmouth Gaseous Diffusion Plant are stabilized by solidification in cement-based grouts. Conventional portland cement and fly ash grouts have been shown to be effective for retention of hydrolyzable metals (e.g., lead, cadmium, uranium and nickel) but are marginally acceptable for retention of radioactive Tc-99, which is present in the waste as the highly mobile pertechnate anion. Addition of ground blast furnace slag to the grout is shown to reduce the leachability of technetium by several orders of magnitude. The selective effect of slag is believed to be due to its ability to reduce Tc(VII) to the less soluble Tc(IV) species. 12 refs., 4 tabs

  2. Moessbauer study of ancient iron smelting slag in Japan

    International Nuclear Information System (INIS)

    Nakanishi, A.

    2008-01-01

    For an investigation of the ancient iron manufacturing technique, a reproducing experiment was carried out by archaeologists, where ancient type of iron smelting furnace was built and iron sand with high titanium contents was used as the raw material. During the operation of furnace, a large amount of slag flowed away from the furnace. In order to investigate the possibility for the estimation about the operative condition of furnace and the raw material, 57 Fe Moessbauer spectroscopy was applied for characterizing these slags and it was found that these slags mainly consisted of ferropseudobrookite (FeTi 2 O 5 ).

  3. Effects of Environment in the Microstructure and Properties of Sustainable Mortars with Fly Ash and Slag after a 5-Year Exposure Period

    Directory of Open Access Journals (Sweden)

    José Marcos Ortega

    2018-03-01

    Full Text Available Nowadays, getting a more environmentally sustainable cement production is one of the main goals of the cement industry. In this regard, the use of active additions, like fly ash and ground granulated blast-furnace slag, has become very popular. The behaviour, in the short-term, of cement-based materials with those additions is well-known when their hardening is produced under optimum conditions. However, real structures are exposed to different environments during long periods, which could affect the development of microstructures and the service properties of cementitious materials. The objective of this work is to analyse the effects in the long-term (up to 5 years approximately produced by the exposure to different non-optimum laboratory conditions in the microstructure, mechanical and durability properties of mortars made with slag and fly ash commercial cements. Their performance was compared to that observed for ordinary Portland cement (OPC mortars. The microstructure has been analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient, the chloride migration coefficient and mechanical strengths were analysed too. According to the results, mortars prepared using slag and fly ash sustainable commercial cements, exposed to non-optimum conditions, show a good performance after 5-years hardening period, similar or even better than OPC mortars.

  4. Encapsulation of ILW raffinate in the Dounreay cementation plant

    International Nuclear Information System (INIS)

    Sinclair, G.F.

    1998-01-01

    The Dounreay Cementation Plant has been designed and constructed to encapsulate the first cycle liquid raffinate arising from the reprocessing of irradiated Research Reactor fuel into a cementitious matrix. The acidic liquid waste is conditioned with sodium hydroxide prior to mixing with the cement powders (a 9:1 ratio of Blast Furnace Slag / Ordinary Portland Cement with 5% Lime). The complete cement mixing process is performed within the 500-liter drum, which provides the waste package primary containment. The plant has recently been commissioned and has commenced routine operation, processing stocks of existing raffinate that has been stored at Dounreay for up to 30 years. The waste loading per drum has been optimised within the constraints of the chemical composition of the raffinate, with an expected plant throughput of 2.5 m 3 /week. (author)

  5. Prompt gamma-ray analysis of steel slag in concrete

    International Nuclear Information System (INIS)

    Naqvi, Akhtar Abbas; Garwan, Muhammad Ahmad; Nagadi, Mahmoud Mohammad; Rehman, Khateeb-ur; Raashid, Mohammad; Masalehuddin Mohiuddin, Mohammad; Al-Amoudi, Omar Saeed Baghabra

    2009-01-01

    Blast furnace slag (BFS) is added to Portland cement concrete to increase its durability, particularly its corrosion resistance. Monitoring the concentration of BFS in concrete for quality control purposes is desired. In this study, the concentration of BFS in concrete was measured by utilizing an accelerator-based prompt gamma-ray neutron activation analysis (PGNAA) setup. The optimum size of the BFS cement concrete specimen that produces the maximum intensity of gamma rays at the detector location was calculated through Monte Carlo simulations. The simulation results were experimentally validated through the gamma-ray yield measurement from BFS cement concrete specimens having different radii. The concentration of BFS in the cement concrete specimens was assessed through calcium and silicon gamma-ray yield measurement from cement concrete specimens containing 5 to 80 wt% BFS. The yield of calcium gamma rays decreases with increasing BFS concentration in concrete while the yield of silicon gamma rays increases with increasing BFS concentration in concrete. The calcium-to-silicon gamma-ray yield ratio has an inverse relation with BFS concentration in concrete. (author)

  6. Influence of carbonation on the acid neutralization capacity of cements and cement-solidified/stabilized electroplating sludge.

    Science.gov (United States)

    Chen, Quanyuan; Zhang, Lina; Ke, Yujuan; Hills, Colin; Kang, Yanming

    2009-02-01

    Portland cement (PC) and blended cements containing pulverized fuel ash (PFA) or granulated blast-furnace slag (GGBS) were used to solidify/stabilize an electroplating sludge in this work. The acid neutralization capacity (ANC) of the hydrated pastes increased in the order of PC > PC/GGBS > PC/PFA. The GGBS or PFA replacement (80 wt%) reduced the ANC of the hydrated pastes by 30-50%. The ANC of the blended cement-solidified electroplating sludge (cement/sludge 1:2) was 20-30% higher than that of the hydrated blended cement pastes. Upon carbonation, there was little difference in the ANC of the three cement pastes, but the presence of electroplating sludge (cement/sludge 1:2) increased the ANC by 20%. Blended cements were more effective binders for immobilization of Ni, Cr and Cu, compared with PC, whereas Zn was encapsulated more effectively in the latter. Accelerated carbonation improved the immobilization of Cr, Cu and Zn, but not Ni. The geochemical code PHREEQC, with the edited database from EQ3/6 and HATCHES, was used to calculate the saturation index and solubility of likely heavy metal precipitates in cement-based solidification/stabilization systems. The release of heavy metals could be related to the disruption of cement matrices and the remarkable variation of solubility of heavy metal precipitates at different pH values.

  7. Rheological study of self-compacting mortars based on ternary cements

    Directory of Open Access Journals (Sweden)

    Elhadja Dada

    2018-01-01

    Full Text Available Self-compacting concrete (SCC is able to provide the ability to be easily implemented without vibration and to achieve spectacular structures, by its high fluidity and its rheological stability. By against its formulation requires a large volume of cement, which is necessary to allow its flow. The current environmental considerations lead to reduce the production of clinker however, it is essential to use cementitious additions to replace cement, because of their high availability and their moderate price. Furthermore, their use contributes in a simple and economical way to solve the problems related to the environment. The objective of our work is to study the effects of the incorporation of mineral additions such as: blast furnace slag of El-Hadjar (BFS, and marble powder (MP on the rheological parameters of selfcompacting mortars developed in different combinations in ternary system with a substitution rate ranging from 20% to 60%. According to this study, it been found that the substitution of cement by blast furnace slag and marble powder has negatively affected the rheological behavior of the mixtures. In addition, a considerable decrease in the rheological parameters has been achieved with a substitution rate of 20% of slag and 30% of marble powder. As well as an improvement of workability has been proven to self-compacting mortars and this is due to the increase of ternary cement replacement rate by marble powder from 20% to 30%.

  8. Use of soil-steel slag-class-C fly ash mixtures in subgrade applications.

    Science.gov (United States)

    2012-12-07

    In Indiana, large quantities of recyclable : materials - such as steel slag, blast furnace : slag and fly ash - are generated each year as : by-products of various industries. Instead of : disposing these by-products into landfills, : we can recycle ...

  9. Characterization and modeling of major constituent equilibrium chemistry of a blended cement mortar

    International Nuclear Information System (INIS)

    Arnold, J.; Kosson, D. S.; Brown, K. G.; Garrabrants, A. C.; Meeussen, J. C. L.; Van Der Sloot, H. A.

    2013-01-01

    Cementitious materials containing ground granulated iron blast furnace slag and coal combustion fly ash as admixtures are being used extensively for nuclear waste containment applications. Whereas the solid phases of ordinary Portland cement (OPC) have been studied in great detail, the chemistry of cement, fly ash and slag blends has received relatively less study. Given that OPC is generally more reactive than slag and fly ash, the mineralogy of OPC provides a logical starting point for describing the major constituent chemistry of blended cement mortars. To this end, a blended cement mortar containing Portland cement, granulated blast furnace slag, fly ash and quartz sand was modeled using a set of solid phases known to form in hydrated OPC with the geochemical speciation solver LeachXS/ORCHESTRA. Comparison of modeling results to the experimentally determined pH-dependent batch leaching concentrations (USEPA Method 1313) indicates that major constituent concentrations are described reasonably well with the Portland cement mineral set; however, modeled and measured aluminum concentrations differ greatly. Scanning electron microscopic analysis of the mortar reveals the presence of Al-rich phyllosilicate minerals heretofore unreported in similar cementitious blends: kaolinite and potassic phyllosilicates similar in composition to illite and muscovite. Whereas the potassic phyllosilicates are present in the quartz sand aggregate, the formation of kaolinite appears to be authigenic. The inclusion of kaolinite in speciation modeling provides a substantially improved description of the release of Al and therefore, suggests that the behavior of phyllosilicate phases may be important for predicting long-term physico-chemical behavior of such systems. (authors)

  10. Development of low-activation design method for reduction of radioactive waste (4). Development of low-activation cement

    International Nuclear Information System (INIS)

    Ichitsubo, Koki; Tanosaki, Takao; Miura, Keiichi; Tomotake, Hiroichi; Yamada, Kazunori; Fujita, Hideki; Kinno, Masaharu; Hasegawa, Akira

    2008-01-01

    When nuclear plants will reach to decommission stage, a huge amount of concrete should be disposed as radioactive waste. To reduce the amount of radioactive concrete, the most effective methodology is not to use the materials of high radionuclide content such as coal ash and blast furnace slag, and to use limestone as additives or aggregate. However, concrete uses Portland cement for hardening, therefore, it is difficult to reduce the amount of radioactive concrete unless radionuclide content in cement is reduced. So in this study, we tried to develop the new type of Low-activation cement by reducing of radionuclide as europium and cobalt. As a result, we could reduce the amount of europium and cobalt in cement significantly, and obtained the result that the new cements can reduce radioactivity to one-third or less against commercially Portland cement in Japan. (author)

  11. Processing and utilization of metallurgical slag

    Directory of Open Access Journals (Sweden)

    Alena Pribulová

    2016-06-01

    Full Text Available Metallurgy and foundry industry create a huge amount of slags that are by-products in production of pig iron, steel and cast iron. Slag is produced in a very large amount in pyrometallurgical processes, and is a huge source of waste if not properly recycled and utilized. With rapid growth of industrialization, land available for land-filling of large quantity of metallurgical slag is being reduced all over the world and disposal cost is becoming increasingly higher. Metallurgical slag from different metallurgical processes treated and utilized in different ways based on different slag characteristics. The most economic and efficient option for reducing metallurgical waste is through recycling, which is a significant contribution to saving natural resources and reducing CO2 emissions. Characteristic of slags as well as its treatment and utilization are given in the paper. Slag from pig iron and steel production is used most frequently in building industry. From experiments using blast furnace slag and granulated blast furnace slag as gravel, and water glass as binder it can be concluded that that the best results – the best values of compression strength and tensile strength were reached by using of 18% of water glass as a solidification activating agent. According to cubic compression strength, mixture from 50% blast furnace gravel, 50% granulated blast furnace slag and 18% water glass falls into C35/45 class of concrete. Such concrete also fulfils strength requirements for road concrete, moreover, it even exceeds them considerably and, therefore, it can find an application in construction of road communications or in production of concrete slabs.

  12. Feasibility of using in situ fusion for the determination of Co, Cr and Mn in Portland cement by direct solid sampling graphite furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Intima, Danielle Polidorio; de Oliveira, Elisabeth; Oliveira, Pedro Vitoriano

    2009-01-01

    In situ fusion on the boat-type graphite platform has been used as a sample pretreatment for the direct determination of Co, Cr and Mn in Portland cement by solid sampling graphite furnace atomic absorption spectrometry (SS-GF AAS). The 3-field Zeeman technique was adopted for background correction to decrease the sensitivity during measurements. This strategy allowed working with up to 200 μg of sample. The in situ fusion was accomplished using 10 μL of a flux mixture 4.0% m/v Na 2 CO 3 + 4.0% m/v ZnO + 0.1% m/v Triton (registered) X-100 added over the cement sample and heated at 800 deg. C for 20 s. The resulting mould was completely dissolved with 10 μL of 0.1% m/v HNO 3 . Limits of detection were 0.11 μg g - 1 for Co, 1.1 μg g - 1 for Cr and 1.9 μg g - 1 for Mn. The accuracy of the proposed method has been evaluated by the analysis of certified reference materials. The values found presented no statistically significant differences compared to the certified values (Student's t-test, p < 0.05). In general, the relative standard deviation was lower than 12% (n = 5).

  13. Thermophysical properties of blends from Portland and sulfoaluminate-belite cements

    International Nuclear Information System (INIS)

    Mojumdar, S.C.; Janotka, I.

    2002-01-01

    The behavior of mortars with blends consisting of sulfoaluminate-belite cements and ordinary Portland cement made with cement to sand ratio of 1:3 by weight and w/c = 0.5 maintained for 90 days at 20 0 C either at 60% relative humidity - dry air or 100% relative humidity - wet air. The results show insufficient character of hydraulic activity of sulfoaluminate-belite cements. Their quality has been improved. The replacement of 15 wt % of sulfoaluminate-belite cement by ordinary Portland cement influences strength positively and elasticity modulus values as well as hydrated phases and pore structure development of sulfoaluminate-belite/ordinary Portland cement blends relative to pure sulfoaluminate-belite cement systems. The above statements confirm the possible making technologies, when improvements in sulfoaluminate-belite cements quality will be achieved. One would then anticipate the competition in usages between sulfoaluminate-belite/ordinary Portland cement and blast furnace-slag Portland cement systems in the practice. It is important to consider because sulfoaluminate-belite cements are of great advantage from the viewpoint of energy savings and quantity of CO 2 released during their production. Thermal characteristics of the samples were studied by thermogravimetry and differential thermal analysis from room temperature to 1000 0 C in air atmosphere. Generally, four significant temperature regions on thermogravimetry curves with the respective differential thermal analysis peak temperature for all types of samples are observed (Authors)

  14. Treatment of LF slag to prevent powdering during cooling

    Directory of Open Access Journals (Sweden)

    Ghorai S.

    2017-01-01

    Full Text Available The polymorphic transformation of the monoclinic β-polymorph to the orthorhombic γ-polymorph of di-calcium silicate at around 500°C during cooling results in disintegration of slag. The slag generated, during the production of thermo mechanically treated steel in ladle furnace at M/s Tata Steel Limited, Jamshedpur, India, behaves in similar manner. An attempt has been made to prevent the crumbling of ladle furnace slag. The experiments were conducted in 10 kg air induction furnace. Various types of silica source were used to prevent the disintegration of ladle furnace slag by reducing the basicity and optimizing the additives amount. Apart from silica sources, other additives like borax and barium carbonate were also used to stabilize the β phase. Present investigation reveals that disintegration of ladle furnace slag can be prevented either by addition of 0.2% boarx or 2% barium carbonate. Dust formation can also be prevented by decreasing the ladle furnace slag basicity to about 1.7. Toxicity Characteristic Leaching Procedure test, of the borax and barium carbonate treated slag samples, indicates that barium carbonate treated slag cannot be used for the dusting prevention as it contains high level of barium.

  15. NEW TECHNOLOGY OF ASH AND SLAG CONCRETES

    Directory of Open Access Journals (Sweden)

    PAVLENKO T. M.

    2017-03-01

    Full Text Available Summary. Purpose. Development of scientific-technical bases of manufacture and application of concrete on the basis of ash and slag mixes of thermal power plants. Methods. It is proposed a new technology of preparation of ash and slag concrete mixes. First the ash and slag mix is dispersed through the sieve with meshes 5 mm in a fine-grained fraction and slag. Then, in accordance with the composition of the concrete, obtained fine-grained fraction, slag, cement and tempering water are separately dosed into the mixer. Results. It is proven the high efficiency of the proposed technology of manufacture of ash and slag concretes. It is established that this technological solution allows to increase the strength of concrete by 20...30%, and in the preparation of full-strength concrete to reduce the cement consumption by 15...20%. Scientific novelty. It is developed the new technology of ash and slag mixes application. The concrete mix on the basis of ash and slag mix has an optimal particle size distribution, which ensures the best compaction and, accordingly, the greatest strength of ash and slag concrete with the given cement consumption. Practical significance. The research results promote the mass application of ash and slag mixes of thermal power plants in construction, obtaining of products from the proposed concretes of low cost with high physical-mechanical properties. Conclusion. It is proven the high efficiency of the proposed technology of production of ash and slag concretes. It is established that this technological solution allows increasing concrete strength, and obtaining full-strength concrete to reduce cement consumption. The extensive application of such concrete in construction makes it possible to solve the problem of aggregates for concrete, promotes recycling of TPP waste and consequently the protection of the environment.

  16. Heat of hydration measurements on cemented radioactive wastes. Part 1: cement-water pastes

    International Nuclear Information System (INIS)

    Lee, D.J.

    1983-12-01

    This report describes the hydration of cement pastes in terms of chemical and kinetic models. A calorimetric technique was used to measure the heat of hydration to develop these models. The effects of temperature, water/cement ratio and cement replacements, ground granulated blast furnace slag (BFS) and pulverised fuel ash (PFA) on the hydration of ordinary Portland cement (OPC) is reported. The incorporation of BFS or PFA has a marked effect on the hydration reaction. The effect of temperature is also important but changing the water/cement ratio has little effect. Results from cement pastes containing only water and cement yield total heats of reaction of 400, 200 and 100 kJ/kg for OPC, BFS and PFA respectively. Using the results from the models which have been developed, the effect of major salts present in radioactive waste streams can be assessed. Values of the total heat of reaction, the time to complete 50 percent reaction, and the energy of activation, can be compared for different waste systems. (U.K.)

  17. Influences of Steelmaking Slags on Hydration and Hardening of Concretes

    Science.gov (United States)

    Kirsanova, A. A.; Dildin, A. N.; Maksimov, S. P.

    2017-11-01

    It is shown that the slag of metallurgical production can be used in the construction industry as an active mineral additive for concrete. This approach allows us to solve environmental problems and reduce costs for the production of binder and concrete simultaneously. Most often slag is used in the form of a filler, an active mineral additive or as a part of a binder for artificial conglomerates. The introduction of slag allows one to notice a part of the cement, to obtain concretes that are more resistant to the impact of aggressive sulfate media. The paper shows the possibility of using recycled steel-smelting slags in the construction industry for the production of cement. An assessment was made of their effect on the hydration of the cement stone and hardening of the concrete together with the plasticizer under normal conditions. In the process of work, we used the slag of the Zlatoust Electrometallurgical Factory. Possible limitations of the content of steel-slag slag in concrete because of the possible presence of harmful impurities are shown. It is necessary to enter slag in conjunction with superplasticizers to reduce the flow of water mixing. Slags can be used as a hardening accelerator for cement concrete as they allow one to increase the degree of cement hydration and concrete strength. It is shown that slags can be used to produce fast-hardening concretes and their comparative characteristics with other active mineral additives are given.

  18. Chemical alteration of cement hydrates by dissolution

    International Nuclear Information System (INIS)

    Sugiyama, Daisuke; Fujita, Tomonari; Nakanishi, Kiyoshi

    2000-01-01

    Cementitious material is a potential waste packaging and backfilling material for the radioactive waste disposal, and is expected to provide both physical and chemical containment. In particular, the sorption of radionuclides onto cementitious material and the ability to provide a high pH condition are very important parameters when considering the release of radionuclides from radioactive wastes. For the long term, in the geological disposal environment, cement hydrates will be altered by, for example, dissolution, chemical reaction with ions in the groundwater, and hydrothermal reaction. Once the composition or crystallinity of the constituent minerals of a cement hydrate is changed by these processes, the pH of the repository buffered by cementitious material and its sorption ability might be affected. However, the mechanism of cement alteration is not yet fully understood. In this study, leaching experiments of some candidate cements for radioactive waste disposal were carried out. Hydrated Ordinary Portland Cement (OPC), Blast Furnace Slag blended cement (OPC/BFS) and Highly containing Flyash and Silicafume Cement (HFSC) samples were contacted with distilled water at liquid:solid ratios of 10:1, 100:1 and 1000:1 at room temperature for 200 days. In the case of OPC, Ca(OH) 2 dissolved at high liquid:solid ratios. The specific surface area of all cement samples increased by leaching process. This might be caused by further hydration and change of composition of constituent minerals. A model is presented which predicts the leaching of cement hydrates and the mineral composition in the hydrated cement solid phase, including the incongruent dissolution of CSH gel phases and congruent dissolution of Ca(OH) 2 , Ettringite and Hydrotalcite. Experimental results of dissolution of Ca-O-H and Ca-Si-O-H phases were well predicted by this model. (author)

  19. The influence of superabsorbent polymers on the autogenous shrinkage properties of cement pastes with supplementary cementitious materials

    DEFF Research Database (Denmark)

    Snoeck, D.; Jensen, Ole Mejlhede; De Belie, N.

    2015-01-01

    Fly ash and blast-furnace slag containing binders are frequently used in the construction industry and it is important to know the extent of autogenous shrinkage and its (ideal) mitigation by superabsorbent polymers in these systems as a function of their age. In this paper, the autogenous...... shrinkage was determined by manual and automated shrinkage measurements. Autogenous shrinkage was reduced in cement pastes with the supplementary cementitious materials versus Portland cement pastes. At later ages, the rate of autogenous shrinkage is higher due to the pozzolanic activity. Internal curing...

  20. Kinetics of the reaction of iron blast furnace slag/hydrated lime sorbents with SO{sub 2} at low temperatures: effects of the presence of CO{sub 2}, O{sub 2}, and NOx

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.F.; Shih, S.M. [Industrial Technological Research Institute, Hsinchu (Taiwan)

    2009-09-15

    The effects of the presence of CO{sub 2}, O{sub 2}, and NOx in the flue gas on the kinetics of the sulfation of blast furnace slag/hydrated lime sorbents at low temperatures were studied using a differential fixed-bed reactor. When O{sub 2} and NOx were not present simultaneously, the reaction kinetics was about the same as that under the gas mixtures containing SO{sub 2}, H{sub 2}O, and N{sub 2} only, being affected mainly by the relative humidity. The sulfation of sorbents can be described by the surface coverage model and the model equations derived for the latter case. When both O{sub 2} and NOx, were present, the sulfation of sorbents was greatly enhanced, forming a great amount of sulfate in addition to sulfite. The surface coverage model is still valid in this case, but the model equations obtained show a more marked effect of relative humidity and negligible effects of SO{sub 2} concentration and temperature on the reaction. The effect of sorbent composition on the reaction kinetics was entirely represented by the effects of the initial specific surface area (S{sub g0}) and the Ca molar content (M{sup -1}) of sorbent. The initial conversion rate of sorbent increased linearly with increasing S{sub g0}, and the ultimate conversion increased linearly with increasing S{sub g0}M{sup -1}. The model equations obtained in this work are applicable to describe the kinetics of the sulfation of the sorbents in the low-temperature dry and semidry fine gas desulfurization processes either with an upstream NOx, removal unit or without.111

  1. Effects of H2O/Na2O molar ratio on the strength of alkaline activated ground blast furnace slag-ultrafine palm oil fuel ash based concrete

    International Nuclear Information System (INIS)

    Yusuf, Moruf Olalekan; Megat Johari, Megat Azmi; Ahmad, Zainal Arifin; Maslehuddin, Mohammed

    2014-01-01

    Highlights: • Effects of H 2 O/Na 2 O on GBFS-POFA alkaline activated concrete are investigated. • High H 2 O/Na 2 O contents enhance dissolutions/workability at the expense of strength. • Lower H 2 O/Na 2 O molar ratios aid compressive strength of the products. • Increase in H 2 O/Na 2 O favours the reactivity of Ca and the products molecular bonds. • Low H 2 O/Na 2 O positively affects the microstructural density of the products. - Abstract: Effects of H 2 O/Na 2 O molar ratios (MRs) on the developed alkaline activated pozzolanic solid wastes (PMs)-ultrafine palm oil fuel ash (UPOFA) and ground blast furnace slag (GBFS)-were studied by using the constant mass of combined activators (10 M NaOH aq + Na 2 SiO 3aq of silica-modulus (Ms = SiO 2 /Na 2 O) of 3.3).The free water content (FWC) expressed as FWC/(PMs) varied from 0.02 to 0.1 by mass while the total H 2 O/Na 2 O MRs ranged from 18.9 to 23.1 The findings revealed that increase in H 2 O/Na 2 O MRs negatively affects the strength but positively impact the mixture workability (consistency). The microstructural morphology examination using Scanning Electron Microscope coupled with Energy dispersive spectroscopy (SEM + EDS) reveals the contribution of H 2 O/Na 2 O MRs to the product nature, compactness, and the reactivity of Ca 2+ and Al 3+ while Fourier transform infra-red (FTIR) spectroscopy indicates that H 2 O/Na 2 O ratios contributed to the product amorphousity and carbonation process but sparingly affected its formed polymerized structural units (SiQ n (mAl), n = 2 and 3)

  2. Durabilité de pâtes de ciments contenant du laitier d’El Hadjar conservées dans des milieux agressifs et à des températures de climat chaud Durability of cement pastes containing slag of El Hajar preserved in aggressive environments and at temperatures of hot climate

    Directory of Open Access Journals (Sweden)

    Clastres P.

    2012-09-01

    Full Text Available En vue d’améliorer la durabilité des bétons durcis, notamment vis à vis des eaux agressives telles que eau de mer, eaux sulfatées, …et dans le cas d’une température de conservation de climat chaud (20 à 40 °C, nous proposons d’utiliser des ciments contenant 20 % (CPJ, CEM II B ou 50 % (CHF, CEM III A de laitier granulé moulu de haut fourneau d’El Hadjar. Les essais sont réalisés sur pâte pure afin de mieux suivre parallèlement l’évolution minéralogique des mélanges durcis par analyse au moyen de la diffraction des rayons X. Les indicateurs de durabilités choisis et suivis de 1 jour à 1 an sont les variations dimensionnelles et les résistances mécaniques en compression simple. Le pH des solutions, liés notamment à la fréquence de renouvellement des bains, apparaît comme un paramètre important d’agressivité. Les résultats obtenus permettent notamment de mettre en évidence l’effet bénéfique sur la durabilité aux sulfates d’un ajout aux ciments de laitier granulé ainsi qu’une certaine agressivité pour ces mêmes ciments d’une conservation en eau de mer à 20°C. Une température de climat chaud (40°C ne modifie pas fondamentalement ces résultats. To improve the durability of hardened concrete, especially against aggressive water such as sea water, sulphated, … and in the case of a conservation temperature of hot climate (20 to 40°C we propose the use of cements containing 20% (CPJ CEM II B or 50% (CHF, CEM III A granulated blast furnace slag of El Hajar. The tests are performed on cement paste in order to better follow parallely the mineralogical evolution of mixtures cured by analysis of X-ray diffraction. The Indicators of sustainability selected and followed from 1 day to 1 year, are the dimensional variation and the compressive strength simple. The pH of the solutions, especially related to the renewal frequency of the baths, appears as an important parameter of aggressiveness. The

  3. Effect of wet curing duration on durability parameters of hydraulic cement concretes.

    Science.gov (United States)

    2010-01-01

    Hydraulic cement concrete slabs were cast and stored outdoors in Charlottesville, Virginia, to study the impact of wet curing duration on durability parameters. Concrete mixtures were produced using portland cement, portland cement with slag cement, ...

  4. Avaliação das possibilidades de escórias de siderurgia como corretivos da acidez do solo Evaluation of blast furnace slags as correctives for soil acidity

    Directory of Open Access Journals (Sweden)

    Antônio Carlos Pimentel Wutke

    1962-01-01

    .This paper presents preliminary results obtained in a greenhouse test in which blast furnace slags and other lime materials were compared as soil correctives. Comparisons were made between dolomitic limestone, calcitic limestone, oyster-shell lime, slag from iron production and slag from steel production by the Martin-Siemens basic procedure. These materials were compared at two different rates. General application of NPK fertilizers was made and the control treatment received no lime. The soybean variety Abura (Glycine max (L. Merril was utilized as an indicator plant; four plants were grown in each pot. Final grain production was measured and soil samples were collected, from the pots, in order to check the pH and exchangeable acidity (H+ + Al+3. The results obtained showed that under the conditions of the test, the dolomitic limestone, the calcitic limestone and the oyster-shell lime were all equally efficient in their corrective effect. The slag from steel production showed an intermediary effect, while the slag from iron prodution appeared to be the least efficient. The grain yield from these treatments did not presente any statistically significant difference. The actual grinding of the materials used in the experiment seemed satisfactory. A finer grinding is not deemed necessary unless it is required by the legislation covering the commerce of soil correctives.

  5. Method of operating a centrifugal plasma arc furnace

    International Nuclear Information System (INIS)

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe 3 O 4 . Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe 2 O 3 . Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs

  6. Quantitative study of Portland cement hydration by X-Ray diffraction/Rietveld analysis and geochemical modeling

    Science.gov (United States)

    Coutelot, F.; Seaman, J. C.; Simner, S.

    2017-12-01

    In this study the hydration of Portland cements containing blast-furnace slag and type V fly ash were investigated during cement curing using X-ray diffraction, with geochemical modeling used to calculate the total volume of hydrates. The goal was to evaluate the relationship between the starting component levels and the hydrate assemblages that develop during the curing process. Blast furnace-slag levels of 60, 45 and 30 wt.% were studied in blends containing fly ash and Portland cement. Geochemical modelling described the dissolution of the clinker, and predicted quantitatively the amount of hydrates. In all cases the experiments showed the presence of C-S-H, portlandite and ettringite. The quantities of ettringite, portlandite and the amorphous phases as determined by XRD agreed well with the calculated amounts of these phases after different periods of time. These findings show that changes in the bulk composition of hydrating cements can be described by geochemical models. Such a comparison between experimental and modelled data helps to understand in more detail the active processes occurring during cement hydration.

  7. Mechanism of Selenium Loss in Copper Slag

    Science.gov (United States)

    Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

    2018-06-01

    During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

  8. Mechanism of Selenium Loss in Copper Slag

    Science.gov (United States)

    Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

    2018-03-01

    During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

  9. Identifying improvement potentials in cement production with life cycle assessment.

    Science.gov (United States)

    Boesch, Michael Elias; Hellweg, Stefanie

    2010-12-01

    Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

  10. Microstructure of hydrated cement pastes as determined by SANS

    International Nuclear Information System (INIS)

    Sabine, T.; Bertram, W.; Aldridge, L.

    1999-01-01

    Full text: Technologists have known how to make concrete for over 2000 years but despite painstaking research no one has been able to show how and why concrete sets. Part of the problem is that the calcium silicate hydrate (the gel produced by hydrating cement) is amorphous and cannot be characterised by x-ray crystallographic techniques. Small angle neutron scattering on instrument V12a at BENSC was used to characterise the hydration reactions and show the growth of the calcium silicate hydrates during initial hydration and the substantial differences in the rate of growth and structure as different additives are used. SANS spectra were measured as a function of the hydration from three different types of cement paste: 1) Ordinary Portland Cement made with a water to cement ratio of about 0.4; 2) A blend of Ordinary Portland Cement(25%) and Ground Granulated Blast Furnace Slag (75%) with a water to cement ration of about 0.4; 3) A dense paste made from silica fume(24%), Ordinary Portland Cement (76%) at a water to powder ratio of 0.18. The differences in the spectra are interpreted in terms of differences between the microstructure of the pastes

  11. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  12. Evaluation of Portland cement from X-ray diffraction associated with cluster analysis

    International Nuclear Information System (INIS)

    Gobbo, Luciano de Andrade; Montanheiro, Tarcisio Jose; Montanheiro, Filipe; Sant'Agostino, Lilia Mascarenhas

    2013-01-01

    The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

  13. PO43 Removal by and Permeability of Industrial Byproducts and Minerals: Granulated Blast Furnace Slag, Cement Kiln Dust, Coconut Shell Activated Carbon, Silica Sand and Zeolite

    Science.gov (United States)

    Excess aqueous concentration of phosphate degrades the overall water quality of the receiving surface waters in a cumulatively damaging process referred to as eutrophication. Adsorption of excess phosphate has proven to be the most effective, and economical methods of phosphate removal from such wat...

  14. Using mineralogy as a guide to understanding slagging: a case study

    Energy Technology Data Exchange (ETDEWEB)

    Creelman, R.A. [R.A. Creelman & Associates (Australia)

    1994-12-31

    This paper details the mineralogy that accompanied the Callide B Power station slagging investigations. Investigations were made of coal mineral matter, particles collected from the furnace, flyash and the slag deposits. Objectives were to characterise the particles formed from burning Callide coal, to relate them to the slag deposits and flyash, and by applying thermodynamics gain an understanding of the underlying mechanisms that lead to attachment and accumulation of particles in the furnace. 9 refs., 2 figs., 7 tabs.

  15. Immobilization in cement of ion exchange resins from Spanish nuclear reactors

    International Nuclear Information System (INIS)

    Huebra, A.G. de la; Murillo, R.; Ortiz, S.J.

    1990-01-01

    Ion exchange materials used at nuclear power plants can be immobilized in cements less expensive than polymer matrices. Cement solidification of spent ion exchange resins shows swelling and cracking troubles (during setting time, or of storage). The objective of this study was to select the types of cement that produce the best quality on immobilization of three kinds of resins and to set up cement formulations containing the maximum possible loading of resin. Four cements were selected to carried out the study. After a study of hydration-dehydration phenomena of ion exchange resins, a systematic work has been carried out on immobilization. Tests were performed to study compressive strength and underwater stability by changing water/cement ratio and resin/cement ratio. Mixtures made with water, cement and resin only were loaded with 10% by weight dry resin. Mixtures with higher loadings show poor workability. Tests were carried out by adding organic plasticizers and silica products to improve waste loading. Plasticizers reduced water demand and silica products permit the use of more water. Leaching tests have been performed at 40 O C. In conclusion Blast Furnace Slag is the best cement for immobilization of ion exchange resin both bead and powdered form for mechanical strength, stability and leaching

  16. Characteristics and environmental aspects of slag: a review

    Science.gov (United States)

    Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R.

    2015-01-01

    Slag is a waste product from the pyrometallurgical processing of various ores. Based on over 150 published studies, this paper provides an overview of mineralogical and geochemical characteristics of different types of slag and their environmental consequences, particularly from the release of potentially toxic elements to water. This chapter reviews the characteristics of both ferrous (steel and blast furnace Fe) and non-ferrous (Ag, Cu, Ni, Pb, Sn, Zn) slag. Interest in slag has been increasing steadily as large volumes, on the order of hundreds of millions of tonnes, are produced annually worldwide. Research on slag generally focuses on potential environmental issues related to the weathering of slag dumps or on its utility as a construction material or reprocessing for secondary metal recovery. The chemistry and mineralogy of slag depend on the metallurgical processes that create the material and will influence its fate as waste or as a reusable product.

  17. Reducing CO2-Emission by using Eco-Cements

    Science.gov (United States)

    Voit, K.; Bergmeister, K.; Janotka, I.

    2012-04-01

    CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

  18. Low pH Cements

    International Nuclear Information System (INIS)

    Savage, David; Benbow, Steven

    2007-05-01

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit ≤ 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio ≤ 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  19. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

    2007-05-15

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  20. Glassy slag from rotary hearth vitrification

    International Nuclear Information System (INIS)

    Eschenbach, R.C.; Simpson, M.D.; Paulson, W.S.; Whitworth, C.G.

    1995-01-01

    Use of a Plasma Arc Centrifugal Treatment (PACT) system for treating mixed wastes containing significant quantities of soil results in formation of a glassy slag which melts at significantly higher temperatures than the borosilicate glasses. The slag typically contains mostly crystalline material, frequently in an amorphous matrix, thus the appellation open-quotes glassy slag.close quotes Details of the PACT process are given. The process will be used for treating buried wastes from Pit 9 at the Idaho National Engineering Laboratory and low-level mixed wastes from nuclear power plants in Switzerland. Properties of the slag after cooling to room temperature are reported, in particular the Product Consistency Test, for a number of different feedstocks. In almost all cases, the results compare favorably with conventional borosilicate glasses. In the PACT system, a transferred arc carries current from the plasma torch to a rotating molten bed of slag, which is the material being heated. Thus this transferred arc adds energy where it is needed - at and near the surface of the molten bath. Material is fed into the furnace through a sealed feeder, and falls into a rotating tub which is heated by the arc. Any organic material is quickly vaporized into the space above the slag bed and burned by the oxygen in the furnace. Metal oxides in the charge are melted into the slag. Metal in the feed tends to melt and collect as a separate phase underneath the slag, but can be oxidized if desired. When oxidized, it unites with other constituents forming a homogeneous slag

  1. Polymer-Cement Composites Containing Waste Perlite Powder

    Directory of Open Access Journals (Sweden)

    Paweł Łukowski

    2016-10-01

    Full Text Available Polymer-cement composites (PCCs are materials in which the polymer and mineral binder create an interpenetrating network and co-operate, significantly improving the performance of the material. On the other hand, the need for the utilization of waste materials is a demand of sustainable construction. Various mineral powders, such as fly ash or blast-furnace slag, are successfully used for the production of cement and concrete. This paper deals with the use of perlite powder, which is a burdensome waste from the process of thermal expansion of the raw perlite, as a component of PCCs. The results of the testing of the mechanical properties of the composite and some microscopic observations are presented, indicating that there is a possibility to rationally and efficiently utilize waste perlite powder as a component of the PCC. This would lead to creating a new type of building material that successfully meets the requirements of sustainable construction.

  2. Immobilisation of MTR waste in cement (product evaluation)

    International Nuclear Information System (INIS)

    Howard, C.G.; Lee, D.J.

    1988-01-01

    The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. (author)

  3. Radiological impact of cement, concrete and admixtures in Spain

    International Nuclear Information System (INIS)

    Chinchon-Paya, S.; Piedecausa, B.; Hurtado, S.; Sanjuan, M.A.; Chinchon, S.

    2011-01-01

    It has been analyzed samples of portland cement (PC) with and without admixtures, samples of calcium aluminate cement (CAC) with different content of Al 2 O 3 and specimens of concrete made with PC and CAC using High Resolution Gamma Spectrometry. The activity concentration index (I) is much less than 0.5 mSv y -1 for all the concrete specimens according to the Radiation protection document 112 of the European Commission. The PC without admixtures (CEM I 52,5 R) and the PC with addition of limestone (CEM II/BL 32,5 N) also have an I value much lower than 0.5 and the PC with the addition of fly ash and blast furnace slag (CEM IV/B (V) 32,5 N and III/A 42.5 N/SR) have an I value close to 0.6. The I value of the CAC used in the manufacture of structural precast concrete is of the order of 1 mSv y -1 . Some of the CAC used in refractory concrete reaches a value close to 2 mSv y -1 . - Highlights: → The activity values (I) of spanish portland cement and admixtures studied are similar to those described by other authors. → For the first time in scientific publications we have shown results of several calcium aluminate cements (CAC). → CAC used in structural concrete has an approximate I value = 1 (similar to blast furnace slag and fly ash). → One type of CAC with Al 2 O 3 content of 51% used in refractory concretes has a value of I = 2.

  4. Studying the effect of thermal and acid exposure on alkali activated slag Geopolymer

    Directory of Open Access Journals (Sweden)

    Khater H.M.

    2014-04-01

    Full Text Available This article reports a study about thermal stability as well as acid resistance of geopolymer materials prepared from Ground Granulated Blast Furnace Slag (GGBFS, Air Cooled Slag (ACS, Silica fume (SF and cement kiln dust (CKD using 6% (weight of equal mix from alkaline sodium hydroxide and sodium silicate activators. Study of addition of ACS, SF and CKD as partial replacement of GGBFS is investigated so as to improve the mechanical and microstructural properties of geopolymer mixes. Compressive strength and SEM were utilized in these studies. Materials were prepared using water/binder of 0.30 at 38°C and 100% RH. Results showed that geopolymer materials prepared using alkali activated slag exhibit large changes in compressive strength with increasing the firing temperature from 300 to 1000°C and exhibit an enhancement in thermal stability as compared to concrete specimens. Materials prepared by replacing GGBFS by 15% ACS resist thermal deterioration up to 1000°C. It was suggested to be suitable for refractory insulation applications as well as for production of nuclear concrete reactors. On the other hand, geopolymer mixes exhibit low stability upon subjecting to different concentration from the mix of nitric and hydrochloric acid in equal ratio (1:1. Current studies of geopolymer microstructure were focused on the morphology as well as the relationship between compositions and mechanical properties.

  5. The Specification of Cement Powders for Waste Encapsulation Processes at Sellafield site

    International Nuclear Information System (INIS)

    Angus, M.; Borwick, J.; Cann, G.; Hayes, M.; McLuckie, B.; Jowsey, J.

    2012-01-01

    Requirements are described for Portland Cement (CEM I), Ground Granulated Blast-furnace Slag (GGBS) and Fly Ash (FA) powders used for the encapsulation of Intermediate Level Radioactive Waste (ILW) in UK, with particular reference to Sellafield site encapsulation processes. Differences between the powders used by the UK nuclear industry and the equivalent British and European cement standards are explained. Research over the last 20 years to respond to changes in the performance of these powders is summarised and options for dealing with potential future changes are discussed. These include the use of special blends of GGBS to achieve the desired flow properties or alternatively poly-carboxylate super-plasticizers to produce grouts with consistent performance using cement powders with a wide range of composition. (authors)

  6. Effect of Admixtures on the Yield Stresses of Cement Pastes under High Hydrostatic Pressures.

    Science.gov (United States)

    Yim, Hong Jae; Kim, Jae Hong; Kwon, Seung Hee

    2016-03-02

    When cement-based materials are transported at a construction site, they undergo high pressures during the pumping process. The rheological properties of the materials under such high pressures are unknown, and estimating the workability of the materials after pumping is a complex problem. Among various influential factors on the rheology of concrete, this study investigated the effect of mineral and chemical admixtures on the high-pressure rheology. A rheometer was fabricated that could measure the rheological properties while maintaining a high pressure to simulate the pumping process. The effects of superplasticizer, silica fume, nanoclay, fly ash, or ground granulated blast furnace slag were investigated when mixed with two control cement pastes. The water-to-cement ratios were 0.35 and 0.50.

  7. Effect of Admixtures on the Yield Stresses of Cement Pastes under High Hydrostatic Pressures

    Directory of Open Access Journals (Sweden)

    Hong Jae Yim

    2016-03-01

    Full Text Available When cement-based materials are transported at a construction site, they undergo high pressures during the pumping process. The rheological properties of the materials under such high pressures are unknown, and estimating the workability of the materials after pumping is a complex problem. Among various influential factors on the rheology of concrete, this study investigated the effect of mineral and chemical admixtures on the high-pressure rheology. A rheometer was fabricated that could measure the rheological properties while maintaining a high pressure to simulate the pumping process. The effects of superplasticizer, silica fume, nanoclay, fly ash, or ground granulated blast furnace slag were investigated when mixed with two control cement pastes. The water-to-cement ratios were 0.35 and 0.50.

  8. Environmental characteristics and utilization potential of metallurgical slag: Chapter 19

    Science.gov (United States)

    Piatak, Nadine; De Vivo, Benedetto; Belkin, Harvey E.; Lima, Annamaria

    2018-01-01

    Slag, an abundant byproduct from the pyrometallurgical processing of ores, can be an environmental liability or a valuable resource. The most common environmental impact of slag is from the leaching of potentially toxic elements, acidity, or alkalinity that may impact nearby soils and surface water and groundwater. Factors that influence its environmental behavior include physical characteristics, such as grain size and porosity, chemical composition with some slag being enriched in certain elements, the mineralogy and partitioning of elements in more or less reactive phases, water-slag interactions, and site conditions. Many of these same factors also influence its resource potential. For example, crystalline ferrous slag is most commonly used as construction aggregate, whereas glassy (i.e., granulated) slag is used in cement. Also, the calcium minerals found in ferrous slag result in useful applications in water treatment. In contrast, the high trace-element content of some base-metal slags makes the slags economically attractive for extraction of residual elements. An evaluation tool is used to help categorize a particular slag as an environmental hazard or valuable byproduct. Results for one type of slag, legacy steelmaking slag from the Chicago area in the USA, suggest the material has potential to be used for treating phosphate-rich or acidic waters; however, the pH and trace-element content of resulting solutions may warrant further examination.

  9. Evaluation of the suitability of tin slag in cementitious materials: Mechanical properties and Leaching behaviour

    Science.gov (United States)

    Rustandi, Andi; Wafa' Nawawi, Fuad; Pratesa, Yudha; Cahyadi, Agung

    2018-01-01

    Tin slag, a by-product of tin production has been used in cementitious application. The present investigation focuses on the suitability of tin slag as primary component in cement and as component that substitute some amount of Portland Cement. The tin slags studied were taken from Bangka, Indonesia. The main contents of the tin slag are SiO2, Al2O3, and Fe2O3 according to the XRF investigation. The aim of this article was to study the mechanical behaviour (compressive strength), microstructure and leaching behaviour of tin slag blended cement. This study used air-cooled tin slag that had been passed through 400# sieve to replace Portland Cement with ratio 0, 10, 20, 30, 40 by weight. Cement pastes and tin slag blended cement pastes were prepared by using water/cement ratio (W/C) of 0.40 by weight and hydrated for various curing ages of 3, 7, 14 days The microstructure of the raw tin slag was investigated using Scanning Electron Microscope (SEM). The phase composition of each cement paste was investigated using X-ray Diffraction (XRD). The aim of the leachability test was to investigate the environmental impacts of tin slag blended cement product in the range 4-8 pH by using static pH-dependent leaching test. The result show that the increase of the tin slag content decreasing the mortar compressive strength at early ages. The use of tin slag in cement provide economic benefits for all related industries.

  10. Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

    Directory of Open Access Journals (Sweden)

    Joon Woo Park

    2015-01-01

    Full Text Available The corrosion resistance of steel in alkali-activated slag (AAS mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added in mixing water, including Ca(OH2, KOH and NaOH, to activate hydration process. As a result, it was found that the corrosion behavior was strongly dependent on the type of alkali activator: the AAS containing the Ca(OH2 activator was the most passive in monitoring of the galvanic corrosion and half-cell potential, while KOH, and NaOH activators indicated a similar level of corrosion to Portland cement mortar (control. Despite a lower binding of chloride ions in the paste, the AAS had quite a higher resistance to chloride transport in rapid chloride penetration, presumably due to the lower level of capillary pores, which was ensured by the pore distribution of AAS mortar in mercury intrusion porosimetry.

  11. EPR as a tool for studying slags and slag-like systems

    Energy Technology Data Exchange (ETDEWEB)

    Slezak, A.; Lech, J. [Institute of Physics, Technical University of Czestochowa, Czestochowa (Poland)

    1997-12-31

    Results of possible applications of the EPR method for studying of steelwork slags properties and sintering processes involving some slag components are presented. Comparative experimental studies have been carried out at X-band both industrial slags and synthetic slag-like systems obtained by sintering mixtures of pure reagents of Ca-Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3} phase diagram. Tests of evolution of EPR spectra during sintering process have also been done, including sintering row mixtures currently used in cement industry. EPR spectra of Mn{sup 2+} ions, which have been observed quite resolved in nearly all studied samples, have been established very useful for studying kinetics of sintering process in systems involving the slags and components of the CaO-Al{sub 2}O{sub 3}-SiO{sub 2} diagram. (author). 20 refs, 5 figs, 1 tab.

  12. Decalcification resistance of alkali-activated slag

    Energy Technology Data Exchange (ETDEWEB)

    Komljenovic, Miroslav M., E-mail: miroslav.komljenovic@imsi.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Bascarevic, Zvezdana, E-mail: zvezdana@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Marjanovic, Natasa, E-mail: natasa@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Nikolic, Violeta, E-mail: violeta@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer The effects of decalcification on properties of alkali-activated slag were studied. Black-Right-Pointing-Pointer Decalcification was performed by concentrated NH{sub 4}NO{sub 3} solution (accelerated test). Black-Right-Pointing-Pointer Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Black-Right-Pointing-Pointer Decalcification led to strength decrease and noticeable structural changes. Black-Right-Pointing-Pointer Alkali-activated slag showed significantly higher resistance to decalcification. - Abstract: This paper analyses the effects of decalcification in concentrated 6 M NH{sub 4}NO{sub 3} solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si {approx}0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification.

  13. Evolution of pH in a radwaste repository: leaching of modified cements and reactions with groundwater

    International Nuclear Information System (INIS)

    Atkinson, A.; Guppy, R.M.

    1988-01-01

    Cementitious materials in radioactive waste repositories establish high pH which brings many benefits. The pH will change with time as the chemical constituents responsible for it are leached away. This has been simulated in the laboratory for a Sulphate Resisting Portland Cement (SRPC), a slag-modified cement composed of 90% Blast Furnace Slag (BFS) and 10% Ordinary Portland Cement (OPC) and an ash-modified cement containing 90% Pulverized Fuel Ash (PFA) and 10% OPC. They have been leached in demineralised water and a synthetic groundwater typical of a clay environment. Leachate analyses for a variety of elements showed that the leachate was not usually in equilibrium with any of the solid phases. Nevertheless the experimental evolution of pH was not too different from that predicted by assuming equilibrium and the predictions offer a means of estimating a lower bound for pH as it evolves in a real repository. The experiments with synthetic groundwater showed that the dominant effect influencing pH was precipitation of CaCO 3 from bicarbonates in the groundwater resulting in a reduction in both pH and buffer capacity. The ash-modified cement has particularly poor pH-buffering performance which is exacerbated in the groundwater. (author)

  14. A comparative study of the pore structures and surfaces of hardened cement pastes of potential use in radioactive waste repositories

    International Nuclear Information System (INIS)

    Rowan, S.M.; Donaldson, L.; White, S.

    1988-02-01

    Measurements of water vapour adsorption at 20 0 C and mercury intrusion have been used to compare the surfaces and pore structures of hardened cement pastes made from ordinary portland cement (OPC) and the additives blast furnace slag (BFS) and pulverised fuel ash (PFA). The results suggest that each additive, after taking part in the hydration reaction with OPC, produces a paste whose gel pore structure is similar to that derived from OPC alone. The BET adsorption surface area of the cement pastes, in the form of half inch diameter coupons was ca. 55 m 2 g -1 and was not influenced by the presence of the additives. However the pastes containing the additives have a larger and better interconnected meso and macropore structure than OPC which may account for larger diffusion coefficients reported elsewhere for caesium ions passing through concrete containing BFS in comparison with a concrete containing OPC alone. (author)

  15. Uranium casting furnace automatic temperature control development

    International Nuclear Information System (INIS)

    Lind, R.F.

    1992-01-01

    Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

  16. High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-06-01

    Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

  17. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2011-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  18. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2010-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  19. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  20. Slag Evaluation to Reduce Energy Consumption and EAF Electrical Instability

    OpenAIRE

    Vieira,Deisi; Almeida,Rodolfo Arnaldo Montecinos de; Bielefeldt,Wagner Viana; Vilela,Antônio Cezar Faria

    2016-01-01

    In steel mills that operate with electric arc furnaces (EAF), it is interesting to ensure greater stability to the electric arc to aim at less distortion in the electrical system, with consequent reduction in electric power consumption. The slag foaming increases electric arc stability by reducing the total harmonic distortion (THD) between EAF phases. In this study, information about the chemical composition of the slag and electrical parameters of an EAF were collected. With the composition...

  1. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  2. Alkali silica reaction (ASR) in cement free alkali activated sustainable concrete.

    Science.gov (United States)

    2016-12-19

    This report summarizes the findings of an experimental evaluation into alkali silica : reaction (ASR) in cement free alkali-activated slag and fly ash binder concrete. The : susceptibility of alkali-activated fly ash and slag concrete binders to dele...

  3. 真空碳热还原酸浸含钛高炉渣制备 TiC 分析%Preparation of TiC by carbothermal reduction in vacuum and acid leaching process using titanium bearing blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    胡蒙均; 尹方庆; 魏瑞瑞; 邓青宇; 扈玫珑

    2015-01-01

    含钛高炉渣中含有20%~30%的 TiO2,是一种附加值较高的二次资源,但在综合利用过程中存在氧化物还原难度大,硅钛难分离,二次污染严重等问题。基于热力学理论基础,采用真空碳热还原联合酸浸工艺处理含钛高炉渣制备 TiC。结果表明:真空有助于钛氧化物彻底还原,可实现渣中硅钛彻底分离,减少酸耗量,降低二次污染。真空碳热还原联合酸浸工艺处理含钛高炉渣(TiO2含量23%左右)制备 TiC 的最佳条件为:炉渣粒度200目,还原温度1673 K,渣碳质量比100∶38。%Titanium bearing blast furnace slag with 20%-30% titanium dioxide is a valuable second resource.The main problems to utilize the resource are the reduction of the titanium oxides,the separation of titanium and silicon and the second pollution.The main aim of the research is to prepare TiC by the united process of carbothermal reduction in vacuum and acid leaching based on the thermodynamics calculation.The results show that decreasing pressure of the system is helpful for the reduction of the titanium oxides.Titanium and silicon in slag can be separated completely.The second pollution decreases due to evaporation of Mg and SiO produced in vacuum condition.The optimum conditions for the united process to prepare TiC are slag size of 200 mesh,temperature of 1 673 K,and the mass ratio of slag to reductant of 100∶38.

  4. Dynamic leaching behavior of geogenic As in soils after cement-based stabilization/solidification.

    Science.gov (United States)

    Li, Jiang-Shan; Wang, Lei; Tsang, Daniel C W; Beiyuan, Jingzi; Poon, Chi Sun

    2017-12-01

    Cement-based stabilization/solidification (S/S) is a practical treatment approach for hazardous waste with anthropogenic As sources; however, its applicability for geogenic As-containing soil and the long-term leaching potential remain uncertain. In this study, semi-dynamic leaching test was performed to investigate the influence of S/S binders (cement blended with fuel ash (FA), furnace bottom ash (FBA), or ground granulated blast furnace slag (GGBS)) on the long-term leaching characteristics of geogenic As. The results showed that mineral admixtures with higher Ca content and pozzolanic activity were more effective in reducing the leached As concentrations. Thus, cement blended with FBA was inferior to other binders in suppressing the As leaching, while 20% replacement of ordinary Portland cement by GGBS was considered most feasible for the S/S treatment of As-containing soils. The leachability of geogenic As was suppressed by the encapsulation effect of solidified matrix and interlocking network of hydration products that were supported by scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) results. The long-term leaching of geogenic As from the monolithic samples was diffusion-controlled. Increasing the Ca content in the samples led to a decrease in diffusion coefficient and an increase in feasibility for "controlled utilization" of the S/S-treated soils.

  5. Slag corrosion of gamma aluminium oxynitride

    Energy Technology Data Exchange (ETDEWEB)

    Wang Xidong; Li Wen Chao [Beijing Univ. of Science and Technology, BJ (China). Dept. of Physical Chemistry of Metals; Sichen Du; Seetharaman, S. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Technology

    2002-03-01

    Corrosion of {gamma}-aluminium oxynitride (AlON) by CaO-MgO-''FeO''-Al{sub 2}O{sub 3}-SiO{sub 2} melts corresponding to blast furnace slag was examined from 1693 to 1753 K under static and forced convection conditions. An intermediate layer was observed between the unreacted oxynitride and slag. After a certain time interval, the rate of the growth of this layer was found to be equal to the rate of the dissolution of the layer. Slag corrosion of AlON is a strongly thermally activated process, the overall activation energy being 1002 kJ/mol. The rate of corrosion was found to be significantly enhanced by the addition of ''FeO''. (orig.)

  6. Treatment of radioactive metallic waste by the electro-slag melting method

    International Nuclear Information System (INIS)

    Ochiai, Atsuhiro; Nagura, Kanetake; Noura, Tsuyoshi

    1983-01-01

    The applicability of the electro-slag melting method for treating plutonuim contaminated metallic waste was studied. A 100kg test furnace was built and simulated metallic waste was melted and solidified in this furnace. Waste volume was reduced to 1/25 with a decontamination factor of 25 and the slag and the copper mold are repeatedly usable. The process is expected to be employed in the project of PWTF (Plutonium contaminated Wate Treatment Facilities). (author)

  7. Sulphuric Acid Resistant of Self Compacted Geopolymer Concrete Containing Slag and Ceramic Waste

    Directory of Open Access Journals (Sweden)

    Shafiq I.

    2017-01-01

    Full Text Available Malaysia is a one of the developing countries where the constructions of infrastructure is still ongoing, resulting in a high demand for concrete. In order to gain sustainability factors in the innovations for producing concrete, geopolymer concrete containing granulated blast-furnace slag and ceramics was selected as a cement replacement in concrete for this study. Since Malaysia had many ceramic productions and uses, the increment of the ceramic waste will also be high. Thus, a new idea to reuse this waste in construction materials have been tested by doing research on this waste. Furthermore, a previous research stated that Ordinary Portland Cement concrete has a lower durability compared to the geopolymer concrete. Geopolymer binders have been reported as being acid resistant and thus are a promising and alternative binder for sewer pipe manufacture. Lack of study regarding the durability of the geopolymer self-compacting concrete was also one of the problems. The waste will be undergoing a few processes in the laboratory in order to get it in the best form before undergoing the next process as a binder in geopolymer concrete. This research is very significant in order to apply the concept of sustainability in the construction field. In addition, the impact of this geopolymer binder is that it emits up to nine times less CO2 than Portland Cement.

  8. Leaching of heavy metals from cementitious composites made of new ternary cements

    Science.gov (United States)

    Kuterasińska-Warwas, Justyna; Król, Anna

    2017-10-01

    The paper presents a comparison of research methods concerning the leaching of harmful substances (selected heavy metal cations ie. Pb, Cu, Zn and Cr) and their degree of immobilization in cement matrices. The new types of ternary cements were used in the study, where a large proportion of cement clinker was replaced by other non-clinker components - industrial wastes, ie. siliceous fly ash from power industry and granulated blast furnace slag from the iron and steel industry. In studied cementitious binders also ground limestone was used, which is a widely available raw material. The aim of research is determining the suitability of new cements for neutralizing harmful substances in the obtained matrices. The application of two research methods in accordance with EN 12457-4 and NEN 7275 intends to reflection of changing environmental conditions whom composite materials may actually undergo during their exploitation or storing on landfills. The results show that cements with high addition of non-clinker components are suitable for stabilization of toxic substances and the obtained cement matrices retain a high degree of immobilization of heavy metals at the level of 99%.

  9. Elution behavior of heavy metals from cement solidified products of incinerated ash waste - 59102

    International Nuclear Information System (INIS)

    Meguro, Yoshihiro; Kawato, Yoshimi; Nakayama, Takuya; Tomioka, Osamu; Mitsuda, Motoyuki

    2012-01-01

    A method, in which incinerated ash is solidified with a cement material, has been developed to dispose radioactive incinerated ash waste. In order to bury the solidified product, it is required that elution of hazardous heavy metals included in the ash from the solidified products is inhibited. In this study, the elution behavior of the heavy metals from the synthetic solidified products, which included Pb(II), Cd(II), and Cr(VI) and were prepared using ordinary portland cement (OPC), blast furnace slag cement (BFS), or a cement material that showed low alkalinity (LA-Cement), was investigated. Several chemicals and materials were added as additive agents to prevent the elution of the heavy metals. When OPC was used, Cd elution was inhibited, but Pb and Cr were not enough even using the additive agent examined. FeSO 4 and Na 2 S additive agents worked effective to inhibit elution of Cr. When BFS was used, the elution of Pb, Cd and Cr was inhibited for the all products prepared. In the case of LA-Cement, the elution of Pb and Cd was inhibited for the all products, but only the product that was added FeSO 4 showed good result of the elution of Cr. (authors)

  10. Accelerated ageing of blended cements for use in radioactive waste disposal

    International Nuclear Information System (INIS)

    Quillin, K.; Duerden, S.L.; Majumdar, A.J.

    1993-01-01

    An accelerated experimental technique has been developed to study the long term hydration of blended cements that may be used in radioactive waste disposal. This technique has been used to investigate the hydration reactions of Ordinary Portland Cement (OPC) blended with blast furnace slag (ggbs) or pulverised fuel ash (pfa). The effects of high sulphate-bearing and high carbonate-bearing ground waters on the compounds formed on hydration was also investigated. Solid/solution compositional data has been collected during the course of the hydration process and this can be used in the validation of models for the properties of cements. Thomsonite, afwillite, a tobermorite-like phase and thaumasite have been found in addition to the expected cement hydration products and need to be considered in modelling studies of cement hydration. The pH of ground waters reacted with OPC/pfa blends on hydration at 90 o C fell below 8. This is lower than the value required to inhibit the corrosion of steel canisters in a repository. The pH in ground waters reacted with OPC and OPC/ggbs mixes remained above 11, although if the ground waters reacted with OPC/ggbs blends were periodically replaced the pH eventually fell below 10. The experimental procedure could be adapted to test the specific cement and ground water compositions relevant to the design of an underground repository over a range of experimental conditions. (author)

  11. Production of precipitated calcium carbonate from industrial byproduct slags; Saostetun kalsiumkarbonaatin tuotanto karbonaattivapaista kuonatuotteista (SLAG2PCC)

    Energy Technology Data Exchange (ETDEWEB)

    Zevenhoven, R. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.; Teir, S.; Eloneva, S.; Savolahti, J. [Helsinki Univ. of Technology, Espoo (Finland). Energy Technology and Environmental Protection

    2006-12-19

    Production of precipitate calcium carbonate from industrial by- product slags-project, 'SLAG2PCC', is a spin-off from ClimBus technology programme CO{sub 2} Nordic Plus-project, financed by the Finnish Technology Agency Tekes and the Finnish Recovery Boiler Committee. 'SLAG2PCC'-project is financed by Tekes, Ruukki Productions, UPM Kymmene and Waertsilae Finland. The possibility to produce precipitated calcium carbonate, PCC, from carbonate free industrial by-products (slags), combined with binding of carbon dioxide for climate change mitigation is studied in this project. The suitability of a process found from the literature, in which calcium used for carbonation is dissolved from calcium silicates using acetic acid as a solvent, is investigated for the carbonation of slags from the steel industry. During the calcium extraction experiments performed in the CO2 Nordic Plus - project it was found out that calcium is rapidly extracted from blast furnace and basic oxygen furnace slags. Atmospheric carbonation of the solution containing the dissolved slag and acetic acid directly has not succeeded yet due to low pH of the solution. Addition of NaOH, to increase of the solution pH, resulted in calcium carbonate precipitate in atmospheric pressure. The future goal of the project is to optimize process conditions so that the formed calcium carbonate is suitable for use as PCC. (orig.)

  12. Reducing treatment of coppersmelting slag: Thermodynamic analysis of impurities behavior

    Science.gov (United States)

    Komkov, Alexey; Kamkin, Rostislav

    2011-01-01

    A thermodynamic mathematical model, describing behavior of Pb, Zn, and As during reducing slag cleaning in the Vanyukov furnace has been developed. Using a developed model, the influence of different factors, such as temperature, oxygen partial pressure, the ratio of the formed phases on the behavior of impurities, was analyzed. It was found that arsenic can significantly move to the bottom phase, and zinc can be significantly vaporized under conditions in the Vanyukov furnace.

  13. Evaluation of Portland cement from X-ray diffraction associated with cluster analysis; Avaliacao de cimento Portland a partir da difracao de raios X associada a analise por agrupamento

    Energy Technology Data Exchange (ETDEWEB)

    Gobbo, Luciano de Andrade, E-mail: luciano.gobbo@panalytical.com [Panalytical Brasil, Sao Paulo, SP (Brazil); Montanheiro, Tarcisio Jose, E-mail: tarcisio.montanheiro@gmail.com [Instituto Geologico, Secretaria de Estado do Meio Ambiente, Sao Paulo, SP (Brazil); Montanheiro, Filipe, E-mail: flpmontanheiro@gmail.com [Universidade Estadual Paulista (LEBAC/UNESP), Rio Claro, SP (Brazil). Departamento de Geologia Aplicada. Lab. de Estudos de Bacias; Sant' Agostino, Lilia Mascarenhas, E-mail: agostino@usp.br [Universidade de Sao Paulo (USP), SP (Brazil). Instituto de Geociencias. Departamento de Geologia Sedimentar e Ambiental

    2013-12-15

    The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

  14. Design of a cement-based formulation for the conditioning of a NaNO3-rich intermediate-level long-lived radioactive effluent using a surrogate

    International Nuclear Information System (INIS)

    Coppens, E.; Antonucci, P.; Cau dit Coumes, C.

    2015-01-01

    Since the immobilization of concentrates in a bituminous matrix has been abandoned in Belgium in the late nineties, CEA and ONDRAF/NIRAS recently started developing an alternative conditioning technique for a historic radioactive effluent, rich in NaNO 3 . Multiple ways of treatment - in the domain of homogeneous cementation - were tested on a non-radioactive simulant of this aqueous waste stream, but due to its very low pH (∼ 0), the solution has to be neutralized to a higher pH in order to make it more compatible with general hydraulic binders. Therefore the research started by looking for a suitable base (i.e. KOH, NaOH or Ca(OH) 2 ) to neutralize the stream. Due to the formation of a viscous gel in different pH-domains, the resulting neutralization curve was separated in multiple areas of interest, i.e. those areas resulting in a highly liquid, water-like product. Only in a next step the research focused on selecting a suitable hydraulic binder (e.g. OPC, blended cement (OPC / blast-furnace slag with high contents of slag), KOH-activated slag, Fondu calcium aluminate cement). In a third step, two final formulations were established taking into account the specifications for grout implementation at industrial scale and further management of the waste packages. (authors)

  15. Topics in cement and concrete research

    OpenAIRE

    Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.

    2007-01-01

    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

  16. Modified DHTT Equipment for Crystallization Studies of Mold Slags

    Science.gov (United States)

    Kölbl, Nathalie; Harmuth, Harald; Marschall, Irmtraud

    2018-04-01

    The double hot thermocouple technique (DHTT) enables simulations of the temperature gradient at near-service conditions during continuous casting of steel. With the equipment applied so far, a rectangular slag film of even thickness often cannot be achieved. Further, the minimum temperature frequently lies within the slag film. Modified equipment can avoid these disadvantages via the following design features. The entire furnace chamber is heated to the selected temperature of the cold wire, and the minimum temperature is not located within the slag film. Furthermore, the shape of the heating wire is improved, which enables mounting of a thin, rectangular slag film between four platinum wires. This modification allows for investigations on transparent and translucent slags. So far, the results from DHTT investigations were represented via snapshots of the samples at certain experimental times. Therefore, appropriate methods for the graphical representation of the results were suggested: the maximum crystallinity, the time related to certain crystallinities with a dependence on the position within the slag film, and the crystal growth rate. The CaO-MgO-Al2O3-SiO2 slag investigated with this equipment was mineralogically examined additionally, and based on thermodynamic calculations, the allocation of temperatures to certain positions within the crystallized slag film was possible.

  17. A study on super-sulfated cement using Dinh Vu phosphogypsum

    Science.gov (United States)

    Lam, Nguyen Ngoc

    2018-04-01

    Super-sulfated cement (SSC) is a newly developed unburnt cementitious material. It is a kind of environmental-friendly cementitious material due to its energy-saving, carbon emission reducing, and waste-utilization. It mainly composes of phosphogysum (PG) and ground granulated blast furnace slag (GFS), with a small amount of cement. In Vietnam, the Diammonium Phosphate DAP – Dinh Vu fertilizer plant in Dinh Vu industrial zone in the northern port city of Hai Phong – has discharged millions of tons of solid waste containing gypsum after 9 years of operation. The waste has changed the color of the water, eroded metal and destroyed fauna and floral systems in the surrounding area. Notably, according to the environmental impact assessment, the gypsum landfill area is supposed to be 13 hectares and the storage time reaches up to five years. This paper presents the experimental results on SSC using a high amount of Dinh Vu phosphogypsum and GFS in comparison with those of ordinary Portland cement (PC). The results show that the setting time of SSC is much longer than that of Portland cement but the compressive strength of SSC can be obtained 45-50 MPa at the age of 28 days, similar to that of the control sample using 100% PC40, and 69MPa at the age of 90 days. This value even exceeds the compressive strength of the PC40 cement.

  18. Geological Sequestration of CO2 by Hydrous Carbonate Formation with Reclaimed Slag

    Energy Technology Data Exchange (ETDEWEB)

    Von L. Richards; Kent Peaslee; Jeffrey Smith

    2008-02-06

    The concept of this project is to develop a process that improves the kinetics of the hydrous carbonate formation reaction enabling steelmakers to directly remove CO2 from their furnace exhaust gas. It is proposed to bring the furnace exhaust stream containing CO2 in contact with reclaimed steelmaking slag in a reactor that has an environment near the unit activity of water resulting in the production of carbonates. The CO2 emissions from the plant would be reduced by the amount sequestered in the formation of carbonates. The main raw materials for the process are furnace exhaust gases and specially prepared slag.

  19. Pragmatic analysis of the electric submerged arc furnace continuum

    Science.gov (United States)

    Karalis, K.; Karkalos, N.; Antipas, G. S. E.; Xenidis, A.

    2017-09-01

    A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

  20. Corrosion Behavior of Carbon Steel in Concrete Material Composed of Tin Slag Waste in Aqueous Chloride Solution

    Science.gov (United States)

    Rustandi, Andi; Cahyadi, Agung; Taruli Siallagan, Sonia; Wafa' Nawawi, Fuad; Pratesa, Yudha

    2018-01-01

    Tin slag is a byproduct of tin ore smelting process which is rarely utilized. The main purpose of this work is to investigate the use of tin slag for concrete cement material application compared to the industrial Ordinary Portland Cement (OPC). Tin slag composition was characterized by XRD and XRF analysis. The characterization results showed the similar chemical composition of tin slag and OPC. It also revealed the semi crystalline structure of tin slag sample. Several electrochemical tests were performed to evaluate corrosion behavior of tin slag, OPC and various mixed composition of both materials and the addition of CaO. The corrosion behavior of OPC and tin slag were evaluated by using Cyclic Polarization, Electrochemical Impedance Spectroscopy (EIS) and Electrochemical Frequency Modulation (EFM) methods. Aqueous sodium chloride (NaCl) solution with 3.5% w.t concentration which similar to seawater was used as the electrolyte in this work. The steel specimen used as the reinforce bar (rebar) material of the concrete was carbon steel AISI 1045. The rebar was embedded in the concrete cement which composed of OPC and the various composition of tin slag including slag without addition of CaO and slag mixed with addition of 50 % CaO. The electrochemical tests results revealed that tin slag affected its corrosion behavior which becoming more active and increasing the corrosion rate as well as decreasing the electrochemical impedance.

  1. HYDRATION AND PROPERTIES OF BLENDED CEMENT SYSTEMS INCORPORATING INDUSTRIAL WASTES

    Directory of Open Access Journals (Sweden)

    Heikal M.

    2013-06-01

    Full Text Available This paper aims to study the characteristics of ternary blended system, namely granulated blast-furnace slag (WCS, from iron steel company and Homra (GCB from Misr Brick (Helwan, Egypt and silica fume (SF at 30 mass % pozzolanas and 70 mass % OPC. The required water of standard consistency and setting times were measured as well as physico-chemical and mechanical characteristics of the hardened cement pastes were investigated. Some selected cement pastes were tested by TGA, DTA and FT-IR techniques to investigate the variation of hydrated products of blended cements. The pozzolanic activity of SF is higher than GCB and WCS. The higher activity of SF is mainly due to its higher surface area than the other two pozzolanic materials. On the other side, GCB is more pozzolanic than WCS due to GCB containing crystalline silica quartz in addition to an amorphous phase. The silica quartz acts as nucleating agents which accelerate the rate of hydration in addition to its amorphous phase, which can react with liberating Ca(OH2 forming additional hydration products.

  2. Application of PCA and SIMCA statistical analysis of FT-IR spectra for the classification and identification of different slag types with environmental origin.

    Science.gov (United States)

    Stumpe, B; Engel, T; Steinweg, B; Marschner, B

    2012-04-03

    In the past, different slag materials were often used for landscaping and construction purposes or simply dumped. Nowadays German environmental laws strictly control the use of slags, but there is still a remaining part of 35% which is uncontrolled dumped in landfills. Since some slags have high heavy metal contents and different slag types have typical chemical and physical properties that will influence the risk potential and other characteristics of the deposits, an identification of the slag types is needed. We developed a FT-IR-based statistical method to identify different slags classes. Slags samples were collected at different sites throughout various cities within the industrial Ruhr area. Then, spectra of 35 samples from four different slags classes, ladle furnace (LF), blast furnace (BF), oxygen furnace steel (OF), and zinc furnace slags (ZF), were determined in the mid-infrared region (4000-400 cm(-1)). The spectra data sets were subject to statistical classification methods for the separation of separate spectral data of different slag classes. Principal component analysis (PCA) models for each slag class were developed and further used for soft independent modeling of class analogy (SIMCA). Precise classification of slag samples into four different slag classes were achieved using two different SIMCA models stepwise. At first, SIMCA 1 was used for classification of ZF as well as OF slags over the total spectral range. If no correct classification was found, then the spectrum was analyzed with SIMCA 2 at reduced wavenumbers for the classification of LF as well as BF spectra. As a result, we provide a time- and cost-efficient method based on FT-IR spectroscopy for processing and identifying large numbers of environmental slag samples.

  3. Alkali based slagging: a case study from Leigh Creek

    Energy Technology Data Exchange (ETDEWEB)

    R.A. Creelman; J. Bamberry; L.A. Juniper; C. Ward [University of Western Sydney, Penrith South, NSW (Australia)

    2003-07-01

    A systematic study was undertaken at NRG Port Augusta Power station in South Australia to determine the cause of ash deposition (slagging) in the boilers. Conventional wisdom suggests that iron in the ash is generally a major player in furnace ash deposition; however, mineralogical and chemical analyses of the deposits showed that the binding phase was plagioclase feldspar, dominated by the sodic feldspar albite. The study resulted in recognition that the cause of the formation of ash deposits in the North Flinders furnaces was the result of the ingestion of sodium and calcium into the melt that bound the deposits. This finding was a breakthrough in understanding the deposition process within these furnaces, and emphasises that not all slagging is iron related and that systematic studies of deposits, coal and ash make fundamental contributions to understanding the ash deposition mechanisms. 9 refs., 5 figs., 2 tabs.

  4. Cement stabilization of hazardous and radioactive electroplating sludge

    International Nuclear Information System (INIS)

    Langton, C.A.; Pickett, J.B.; Martin, M.L.

    1991-01-01

    Cement stabilization was evaluated for treatment of nickel and uranium in electroplating sludge at the Savannah River Site. Waste forms were prepared by pretreating the sludge and the solidifying it in a variety of cement, cement plus flyash, and cement-flyash-slag mixes. The sludge was also treated by one-step filtration-solidification. Leaching results and processing data indicate the cement solidification is an effective method of treating hazardous-low-level electroplating waste

  5. Environmental risk assessment of steel-making slags and the potential use of LD slag in mitigating methane emissions and the grain arsenic level in rice (Oryza sativa L.).

    Science.gov (United States)

    Gwon, Hyo Suk; Khan, Muhammad Israr; Alam, Muhammad Ashraful; Das, Suvendu; Kim, Pil Joo

    2018-04-13

    Over the past decades, with increasing steel manufacturing, the huge amount of by-products (slags) generated need to be reused in an efficient way not only to reduce landfill slag sites but also for sustainable and eco-friendly agriculture. Our preliminary laboratory study revealed that compared to blast furnace slag, electric arc furnace slag and ladle furnace slag, the Linz-Donawitz converter (LD) slag markedly decreased CH 4 production rate and increased microbial activity. In the greenhouse experiment, the LD slag amendment (2.0 Mg ha -1 ) significantly (p < 0.05) increased grain yield by 10.3-15.2%, reduced CH 4 emissions by 17.8-24.0%, and decreased inorganic As concentrations in grain by 18.3-19.6%, compared to the unamended control. The increase in yield is attributed to the increased photosynthetic rates and increased availability of nutrients to the rice plant. Whereas, the decrease in CH 4 emissions could be due to the higher Fe availability in the slag amended soil, which acted as an alternate electron acceptor, thereby, suppressed CH 4 emissions. The more Fe-plaque formation which could adsorb more As and the competitive inhibition of As uptake with higher availability of Si could be the reason for the decrease in As uptake by rice cultivated with LD slag amendment. Copyright © 2018 Elsevier B.V. All rights reserved.

  6. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  7. Pore structure in blended cement pastes

    DEFF Research Database (Denmark)

    Canut, Mariana Moreira Cavalcanti

    Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained by...... on assumptions of degree of reaction and product densities gave for plain cement pastes results comparable to MIP data.......Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...

  8. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  9. CHARACTERISTICS AND DURABILITY OF ALKALI ACTIVATED SLAG-MICROSILICA PASTES SUBJECTED TO SULPHATE AND CHLORIDE IONS ATTACK

    Directory of Open Access Journals (Sweden)

    Mohamed Heikal

    2015-06-01

    Full Text Available This research aims to produce cementless eco-friendly binding material using alkaline activation of blast-furnace slag (GBFS and microsilica (MS. The preparation of cementless binding material was conducted with different GBFS-MS mass ratios (100:0; 98:2; 96:4; 92:8 with 0.75:0.50; Na2O:SiO2 mol kg-1 of GBFS-MS. The characteristics and durability of alkali activated GBFS and MS mixes were studied. Chemically combined water, combined slag contents as well as compressive strength increase with MS up to 4 mass %, then decreases with MS up to 8 mass %. Increase of MS content up to 8 mass %, the compressive strength shows a lower values at early ages (3-14 days. But, at later age up to 28-90 days, the compressive strength values increase. SEM micrographs show the presence of C-S-H and (N,C-A-S-H gel with low porosity. The alkali activated GBFS-MS pastes are more durable in 5 % MgSO4or 5 % MgCl2 solution than ordinary Portland cement (OPC up to 180 days.

  10. Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

    Science.gov (United States)

    Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

    2018-02-01

    The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

  11. Strength and Drying Shrinkage of Alkali-Activated Slag Paste and Mortar

    Directory of Open Access Journals (Sweden)

    Mao-chieh Chi

    2012-01-01

    Full Text Available The aim of this study is to investigate the strengths and drying shrinkage of alkali-activated slag paste and mortar. Compressive strength, tensile strength, and drying shrinkage of alkali-activated slag paste and mortar were measured with various liquid/slag ratios, sand/slag ratios, curing ages, and curing temperatures. Experimental results show that the higher compressive strength and tensile strength have been observed in the higher curing temperature. At the age of 56 days, AAS mortars show higher compressive strength than Portland cement mortars and AAS mortars with liquid/slag ratio of 0.54 have the highest tensile strength in all AAS mortars. In addition, AAS pastes of the drying shrinkage are higher than AAS mortars. Meanwhile, higher drying shrinkage was observed in AAS mortars than that observed comparable Portland cement mortars.

  12. The comparative analysis of heat transfer efficiency in the conditions of formation of ash deposits in the boiler furnaces, with taking into account the crystallization of slag during combustion of coal and water-coal fuel

    Science.gov (United States)

    Salomatov, V. V.; Kuznetsov, G. V.; Syrodoy, S. V.

    2017-11-01

    The results of the numerical simulation of heat transfer from the combustion products of coal and coal-water fuels (CWF) to the internal environment. The mathematical simulation has been carried out on the sample of the pipe surfaces of the combustion chamber of the boiler unit. The change in the characteristics of heat transfer (change of thermochemical characteristics) in the conditions of formation of the ash deposits have been taken into account. According to the results of the numerical simulation, the comparative analysis of the efficiency of heat transfer has been carried out from the furnace environment to the inside pipe coolant (water, air, or water vapor) from the combustion of coal and coal-water fuels. It has been established that, in the initial period of the boiler unit operation during coal fuel combustion the efficiency of heat transfer from the combustion products of the internal environment is higher than when using CWF. The efficiency of heat transfer in CWF combustion conditions is more at large times (τ≥1.5 hours) of the boiler unit. A significant decrease in heat flux from the combustion products to the inside pipe coolant in the case of coal combustion compared to CWF has been found. It has been proved that this is due primarily to the fact that massive and strong ash deposits are formed during coal combustion.

  13. Immobilisation in cement of ion exchange resins arising from the purification of reagents used for the decontamination of reactor circuits

    International Nuclear Information System (INIS)

    Howard, C.G.; Jolliffe, C.; Lee, D.J.

    1988-04-01

    The aim of the programme is to show that ion exchange resins used to remove activity from decontaminating agents used in water reactors can be successfully immobilised in cement. To achieve this, blends of Ordinary Portland Cement and ground granulated Blast Furnace Slag (ratio 9:1) have been used. Improvements in the properties of the product and the waste loading of 50 w/o damp resin can be achieved using microsilica, a finely divided form of silicon dioxide, as an additive to the blended cement. This report contains data on the effects of anion resins, and mixed anion/cation resins, on the performance of the cemented product. The effects of organic acids, especially picolinic and formic acids, bound to anion resins have also been investigated. In addition, formulations developed have been assessed at commercial scale (200 litres of cemented product) for their process and product characteristics. The final part of the report deals with the long-term product performance of samples prepared from cation resins which are now nearly one year old. (author)

  14. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  15. Blast furnace hearth lining: post mortem analysis

    International Nuclear Information System (INIS)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando

    2017-01-01

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10"6 ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  16. Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

    Science.gov (United States)

    Jiang, Tao; Liao, De-ming; Zhou, Mi; Zhang, Qiao-yi; Yue, Hong-rui; Yang, Song-tao; Duan, Pei-ning; Xue, Xiang-xin

    2015-08-01

    Experimental studies on the rheological properties of a CaO-SiO2-Al2O3-MgO-TiO2-(TiC) blast furnace (BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different TiC contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing TiC content, the viscosity of the molten slag tended to increase. If the TiC content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the TiC content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the TiC content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

  17. Preliminary study of tin slag concrete mixture

    Science.gov (United States)

    Hashim, Mohd Jamil; Mansor, Ishak; Pauzi Ismail, Mohamad; Sani, Suhairy; Azmi, Azhar; Sayuti, Shaharudin; Zaidi Ibrahim, Mohd; Adli Anuar, Abul; Rahim, Abdul Adha Abdul

    2018-01-01

    The study focuses on practices to facilitate tin smelting industry to reduce radioactive waste product (Tin Slag) by diluting its radioactivity to a safe level and turning it to a safer infrastructural building product. In the process the concrete mix which include Portland cement, sand, tin slag, water and plasticizer are used to produce interlocking brick pavements, piles and other infrastructural products. The mixing method follows DOE (UK) standard method of mixing targeted at in selected compressive strength suitable for its function and durability. A batching machine is used in the mixing and six test cubes are produced for the test. The testing equipment used are a compressional machine, ultrasonic measurement and a Geiger Muller counter to evaluate of the concrete mix to find the lowest emission of radiation surface dose without compromising the strength of concrete mix. The result obtained indicated the radioactivity of tin slag in the mixing process has reduced to background level that is 0.5μSv/h while the strength and workability of the concrete has not been severely affected. In conclusion, the concrete mix with tin slag has shown the potential it can be turned into a safe beneficial infrastructural product with good strength.

  18. Quality of structural steel melted by single-slag process

    International Nuclear Information System (INIS)

    Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

    1982-01-01

    The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

  19. Characterization of fly ash, slag and glass hull for the obtaining of vitreous materials

    Science.gov (United States)

    Ayala Valderrama, D. M.; Gómez Cuaspud, J. A.

    2017-12-01

    This article presents the structural and thermal characterization of fly ash, the waste from blast furnace slag and the glass hull, generated as common residues in industry, which cannot be recycled easily or destroyed in a simple and fast way. In the particular case of fly ash, at present are being used as a lightweight aggregate in the production of cement, concrete and additive in the production of glass and glass ceramics. As far as the slag and hull, are being used as additives for the asphalt and concretes, however its use still is restricted, reason why its use in alternative ways are necessary. Initially the chemical composition of residues was established, determining that the fly ashes contains SiO2, Al2O3 and Fe2O3 oxides; 90% of the total composition, was confirmed by X-ray diffraction analysis. As minor constituents, small percentages of Mg, P, S, K, Na and Ti were found. For the slag case, the phases of Fe3O4, Ca3Mg (SiO2)4 and Ca(MgAl)(Si,Al)2O6 were identified, observing the presence of amorphous phase higher than 94% of the total phase of the system. Meanwhile, the glass hull sample showed a higher percentage of 95% amorphicity, mainly identifying a weak signal associated with silicon oxide SiO2. The thermal analyses of the samples, exhibit a decrease in mass for samples between 25-1000°C was observed, which can be attributed to different physical-chemical events that occur in the materials. The heat flow for each sample is related with the removal of the water retained by the physisorption processes around 92-110°C in all cases. With this previous characterization of the precursors, a sample was composed using 70% fly ash, 10% slag and 20% of glass hull was composed and treated at 1200°C/1.5 hours, obtaining a dense black glassy material for potential applications in field of the glass ceramics.

  20. Reuse of steel slag in bituminous paving mixtures.

    Science.gov (United States)

    Sorlini, Sabrina; Sanzeni, Alex; Rondi, Luca

    2012-03-30

    This paper presents a comprehensive study to evaluate the mechanical properties and environmental suitability of electric arc furnace (EAF) steel slag in bituminous paving mixtures. A variety of tests were executed on samples of EAF slag to characterize the physical, geometrical, mechanical and chemical properties as required by UNI EN specifications, focusing additionally on the volumetric expansion associated with hydration of free CaO and MgO. Five bituminous mixtures of aggregates for flexible road pavement were designed containing up to 40% of EAF slag and were tested to determine Marshall stability and indirect tensile strength. The leaching behaviour of slag samples and bituminous mixtures was evaluated according to the UNI EN leaching test. The tested slag showed satisfactory physical and mechanical properties and a release of pollutants generally below the limits set by the Italian code. Tests on volume stability of fresh materials confirmed that a period of 2-3 months is necessary to reduce effects of oxides hydration. The results of tests performed on bituminous mixtures with EAF slag were comparable with the performance of mixtures containing natural aggregates and the leaching tests provided satisfactory results. Copyright © 2012 Elsevier B.V. All rights reserved.

  1. Performance of alkaline activated slag at high temperatures

    Directory of Open Access Journals (Sweden)

    Mejía de Gutiérrez, R.

    2004-12-01

    Full Text Available This paper presents an investigation into the performance of alkali-activated slag (AAS mortar exposed to elevated temperatures. Sodium silicate, sodium hydroxide and a mix (waterglass with a modulus (SiO2/Na20 of 1.5 were used as activators. The specimens were heated in an electric furnace up to 1000 ºC in steps of 200 ºC for a constant period of 2 hours. The weight loss, residual compressive strength, resistance to chloride ion penetration, porosity and capillary sorption were evaluated and the results were compared with those of ordinary and blended Portland cement mortar

    En el presente traba jo se estudió el comportamiento frente a ¡a temperatura de morteros producidos a partir de escorias siderúrgicas activadas alcalinamente (EAA, utilizando diferentes activantes tales como silicato sódico, hidróxido de sodio y sus correspondientes mezclas. Cada espécimen se expuso por dos horas a temperaturas hasta de 1.000 ºC, en intervalos de 200 °C y en cada caso se determinaron los cambios de color peso, resistencia mecánica y durabilidad. Esta última propiedad se evaluó determinando las modificaciones de porosidad y permeabilidad a cloruros. Los resultados se comparan con los obtenidos en morteros de cemento Portland con y sin adición, específicamente con aquéllos que incorporan humo de sílice.

  2. Lead scrap processing in rotary furnaces: a review

    Energy Technology Data Exchange (ETDEWEB)

    Rousseau, M

    1987-01-01

    Formerly, the lead scrap had been processed mainly in reverberatory and shaft furnaces or, even, in rotary furnaces (R.F.). The direct smelting of battery scrap entrains an expensive pollution control and high operating costs because of slag recirculation, coke consumption, losses in slag and matte. Nowadays, mechanized battery wrecking plants allow selective separation of casings and separators from metallic Pb (grids, poles, solders) as well as lead in non-metallic form (PbSO/sub 4/, PbO, PbO/sub 2/, contaminated with some Sb) frequently called paste. Because of their high performance and flexibility in metallurgical processing (melting, reducing, oxidizing and selective pouring) the R.F. supersedes the reverberatory furnace worldwide.

  3. Investigation of Erosion of Cement-Bentonite via Piping

    Directory of Open Access Journals (Sweden)

    Zijun Wang

    2017-01-01

    Full Text Available Cement-bentonite is one of the main materials used in the seepage barriers to protect earth dams and levees from water erosion. However, the current understanding of the erodibility of the cementitious materials and the interactions between cracked seepage barriers and the water flow is inadequate. Based on the laboratory pinhole erosion test, we first investigated the impacts of cement-bentonite treatments by using the ground granulated blast-furnace slag (GGBS as replacement on the erosion characteristics, compared with the original mixtures; the inclusion of GGBS highlighted a potential advantage against water erosion. In addition, we proposed to calculate the erosion percentage and establish the mathematical relationships between the erosion percentage and different regimes, that is, different curing period, erosion time, and sizes of initial holes. Results showed that enough curing period was critical to avoid the increases of hydraulic conductivity in the macrofabric of the barrier; meanwhile, the materials were eroded quickly at the beginning and slowed down with the erosion time, where the enlargement of the initial creaks would be stabilised at some point in time. Moreover, the sizes of initial holes may affect the erosion situation varying from the sample curing periods.

  4. Recycled materials in Portland cement concrete

    Science.gov (United States)

    2000-06-01

    This report pertains to a comprehensive study involving the use of recycled materials in Portland cement concrete. Three different materials were studied including crushed glass (CG), street sweepings (SS), and recycled concrete (RC). Blast furnace s...

  5. Characterization of Iron and Steel Industry Slags to be Recycled under Ecological Aspects as a Recycling Concept for Waste Treatment

    International Nuclear Information System (INIS)

    Khalil, T.K.; Aly, H.F.; Bossert, J.

    1999-01-01

    The recycling and final disposal of different types of industrial waste play an important role in decreasing environmental pollution all over the world. Three different solid waste slags from steel industries situated in the Helwan area (Cairo-Egypt), namely blast furnace slags, oxygen converter slags arc furnace slags were studied. The morphology of the collected slag powders was examined using scanning electron microscopy (SEM). Surface characteristics of the slag powders were measured through nitrogen gas adsorption and application of the BET equation at 77 K. The thermal behaviour of the slag powders was studied with the help of differential thermal analysis (DTA) and thermogravimetry(TG)> Due to the presence of some changes in the DTA base lines, possibly as a result of phase transformations, X-ray diffraction was applied to identify these phases. The sintering behaviour of the compact slag powders after isostatic pressing was evaluated using dilatometry. The sintering and melting temperature of the studied samples were determined using heating microscopy. The effect of changing sintering temperature and of applying different isostatic pressures on the density and porosity of the slag powder compacts was investigated

  6. Criteria determining the selection of slags for the melt decontamination of radioactively contaminated stainless steel by electroslag remelting

    International Nuclear Information System (INIS)

    Buckentin, J.M.R.; Damkroger, B.K.; Shelmidine, G.J.; Atteridge, D.G.

    1997-01-01

    Electroslag remelting is an excellent process choice for the melt decontamination of radioactively contaminated metals. ESR furnaces are easily enclosed and do not make use of refractories which could complicate thermochemical interactions between molten metal and slag. A variety of cleaning mechanisms are active during melting; radionuclides may be partitioned to the slag by means of thermochemical reaction, electrochemical reaction, or mechanical entrapment. At the completion of melting, the slag is removed from the furnace in solid form. The electroslag process as a whole is greatly affected by the chemical and physical properties of the slag used. When used as a melt decontamination scheme, the ESR process may be optimized by selection of the slag. In this research, stainless steel bars were coated with non-radioactive surrogate elements in order to simulate surface contamination. These bars were electroslag remelted using slags of various chemistries. The slags investigated were ternary mixtures of calcium fluoride, calcium oxide, and alumina. The final chemistries of the stainless steel ingots were compared with those predicted by the use of a Free Energy Minimization Modeling technique. Modeling also provided insight into the chemical mechanisms by which certain elements are captured by a slag. Slag selection was also shown to have an impact on the electrical efficiency of the process as well as the surface quality of the ingots produced

  7. Using ferrosilicon production slags for reduction of open-hearth steel

    International Nuclear Information System (INIS)

    Grabeklis, A.A.; Vlasov, N.N.; Fadeev, I.G.; Zajchenko, M.V.; Aksenovich, V.I.

    1976-01-01

    Slags from the production of electric furnace ferrosilicon contain a considerable amount of silicon in recovered form (regulus and SiC) and can be used instead of standard ferroalloys (FS18, FS25 and FS45) for deoxidation with silicon in the furnace during the smelting of a number of carbon and alloyed steels. Test open-hearth heats show that highly dispersed SiC in the composition of this slag ensures active diffusion deoxidation and rapid suppression of bath boiling. The test metal can be compared with the conventional one in all the quality aspects, the recovery of phosphorus during deoxidation and tapping slightly increases

  8. Using ferrosilicon production slags for reduction of open-hearth steel

    Energy Technology Data Exchange (ETDEWEB)

    Grabeklis, A A; Vlasov, N N; Fadeev, I G; Zaichenko, M V; Aksenovich, V I [Ural' skij Nauchno-Issledovatel' skij Inst. Chernykh Metallov, Sverdlovsk (USSR)

    1976-05-01

    Slags from the production of electric furnace ferrosilicon contain a considerable amount of silicon in recovered form (regulus and SiC) and can be used instead of standard ferroalloys (FS18, FS25 and FS45) for deoxidation with silicon in the furnace during the smelting of a number of carbon and alloyed steels. Test open-hearth heats show that highly dispersed SiC in the composition of this slag ensures active diffusion deoxidation and rapid suppression of bath boiling. The test metal can be compared with the conventional one in all the quality aspects, the recovery of phosphorus during deoxidation and tapping slightly increases.

  9. Autoclave-hardening slag-alkali binder with high water content

    International Nuclear Information System (INIS)

    Korenevskij, V.V.; Kozyrin, N.A.; Melikhova, N.I.; Narkevich, N.K.; Ryabov, G.G.

    1987-01-01

    The results of investigations into properties of slag-alkali binder, that may be used for concretes of reactor radiation and thermal shieldings, are presented. These concretes have increased chemical stability and mechanical strength, high content of chemically bound water (approximately 14%), that is not lost under heating up to 550 deg C. Dumping and granulated slags of blast-furnace process, sodium-bicarbonate-alkali fusion cake formed at burning of adipic acid residues, technical sodium hydroxide and sodium liquid glass are used as raw material for slag-alkali binder

  10. Long term mechanical properties of alkali activated slag

    Science.gov (United States)

    Zhu, J.; Zheng, W. Z.; Xu, Z. Z.; Leng, Y. F.; Qin, C. Z.

    2018-01-01

    This article reports a study on the microstructural and long-term mechanical properties of the alkali activated slag up to 180 days, and cement paste is studied as the comparison. The mechanical properties including compressive strength, flexural strength, axis tensile strength and splitting tensile strength are analyzed. The results showed that the alkali activated slag had higher compressive and tensile strength, Slag is activated by potassium silicate (K2SiO3) and sodium hydroxide (NaOH) solutions for attaining silicate modulus of 1 using 12 potassium silicate and 5.35% sodium hydroxide. The volume dosage of water is 35% and 42%. The results indicate that alkali activated slag is a kind of rapid hardening and early strength cementitious material with excellent long-term mechanical properties. Single row of holes block compressive strength, single-hole block compressive strength and standard solid brick compressive strength basically meet engineering requirements. The microstructures of alkali activated slag are studied by X-ray diffraction (XRD). The hydration products of alkali-activated slag are assured as hydrated calcium silicate and hydrated calcium aluminate.

  11. Modelling of chemical evolution of low pH cements at long term

    International Nuclear Information System (INIS)

    El Bitouri, Y.; Buffo-Lacarriere, L.; Sellier, A.; Bourbon, X.

    2015-01-01

    In the context of the underground radioactive waste repository, low-pH cements were developed to reduce interactions between concrete and clay barrier. These cements contain high proportions of mineral additions like silica fume, fly ash or blast furnace slag for example. The high ratio of cement replacement by pozzolanic additions allows to reduce the pH by a global reduction of Ca/Si ratio of the hydrates (according to the one observed on CEM I pastes). In order to predict the short term development of the hydration for each component of this cement, a multiphasic hydration model, previously developed, is used. The model predicts the evolution of hydration degree of each anhydrous phase and consequently the quantity of each hydrate in paste (CH, aluminates, CSH with different Ca/Si ratios). However, this model is not suitable to determine the long term mineralogical and chemical evolution of the material, due to the internal change induced by chemical imbalance between initial hydrates. In order to evaluate the chemical characteristics of low pH cement based materials, and thus assess its chemical stability in the context of radioactive waste storage, a complementary model of chemical evolution at long term is proposed. This original model is based on 'solid-solution' principles. It assumes that the microdiffusion of calcium plays a major role to explain how the different Ca/Si ratio of initial C-S-H tends together toward a medium stabilized value. The main mechanisms and full development of the model equations are presented first. Next, a comparison of the model with experimental data issue from EDS (Energy Dispersive X-ray Spectroscopy) analysis on low pH cement allows to test the model. (authors)

  12. Immobilization and encapsulation during vitrification of incineration ashes in a coke bed furnace

    International Nuclear Information System (INIS)

    Kuo, Y.-M.; Lin, T.-C.; Tsai, P.-J.

    2006-01-01

    A real-scale coke bed furnace system has been successfully applied to vitrify the incineration ashes into glassy slags. The object of this research was to evaluate the effect of the system on the immobilization of metal species in the slag. Ashes and slag specimens were tested to identify their metal phase distribution following a sequential extraction procedure. The mobility of Al, Ca, Cd, Cr, Mg, Mn and Pb was noticeably reduced by vitrification. An important implication is the reduction of Cr 6+ to Cr 3+ along with its immobilization with this coke bed furnace. The Ni and Zn contents were relatively low in slag, indicating that their availability of mobile phases in ashes was reduced during vitrification. The XRD analyses identified the major crystalline phase in slag as akermanite, which is inert and helpful in metal immobilization. The phase distribution analysis also contributed to verify that the incorporation of Ca and Mg enhanced the encapsulation in the slag matrix. The low oxygen content in slag made the structure of silicate resistant to the proton-promoted attack and also enhanced the mobility reduction of matrix elements (Ca, Mg and Al) in the moderately reducible phase and also contributed to the immobilization of other metal species. However, the properties of slag also deserve further studies to ensure its long-term stability and safety

  13. Immobilisation in cement of ion exchange resins arising from the purification of reagents used for the decontamination of reactor circuits

    International Nuclear Information System (INIS)

    Donoghue, S.J.; Howard, C.G.; Lee, D.J.

    1987-06-01

    An account of the annual decontaminations undertaken on the SGHWR at Winfrith is given with reasons for changing from Citrox reagents to LOMI plus the effects of using nitric acid permanganate solution as a preoxidising agent. Safe disposal of these reagents after use is a problem concerning many water cooled reactor operators. A brief review of the various methods of disposal is given. The proposed method of disposing of LOMI wastes generated at Winfrith is to remove the activity onto ion exchange resins then immobilize them in a cement matrix. Duolite C225 (a cross linked polystyrene with sulphonic acid functional groups) has been identified as a suitable ion exchanger. Duolite C225 in the sodium form can be successfully immobilised in blended cement systems. The formulation which appears acceptable is manufactured from a 9 to 1 blend of Blast Furnace Slag and Ordinary Portland Cement, containing 40% ion exchange resin by weight, in the form of a slurry. The product has adequate strength for handling and shows little dimensional change with time. Experiments show that above 50% waste loading the product becomes unstable and its strength is unacceptably low. Changes in the metal cation have shown little effect on the properties of the product. Increasing the waste loading appears to have little effect on the hydration rate of the product. Preliminary calculations show that a volume reduction factor of 4 is obtained by taking the active LOMI effluent, removing the activity onto the Duolite C225 and then immobilising in cement. (author)

  14. Lance for fuel and oxygen injection into smelting or refining furnace

    Science.gov (United States)

    Schlichting, Mark R.

    1994-01-01

    A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

  15. 1D Compressibility of DMS Treated With Cement-GGBS Blend

    Directory of Open Access Journals (Sweden)

    Kaliannan Suaathi

    2017-01-01

    Full Text Available Great quantities of dredged marine soils (DMS have been produced from the maintenance of channels, anchorages and for harbour development. DMS have the potential to pose ecological and human health risks and it is also considered as a geowaste. Malaysia is moving towards the sustainability approach and one of the key factors to achieve it is to reduce waste. Thus, this geowaste should be generated as a new resource to substitute soil for civil works such as for land reclamation and backfilling. This shows the improved settlement of consolidation in treated DMS. DMS is referred to as a cohesive soil which includes clayey silt, sandy clay, silty clay and organic clay. This type of soil has low strength and high compressibility. The objectives were achieved through literature review analysis and also laboratory test which was one dimensional oedometer test. On the other hand, treated DMS with more ground granulated blast furnace slag (GGBS gives a lower settlement compared to specimen with higher percentage of cement in a treated soil. Thus this shows that cement content can be reduced in soil solidification when GGBS is added. The optimum binder ratio found was 3:7 where 3 is cement and 7 is GGBS.

  16. Leaching behavior of some radionuclides from cement matrix incorporating exhausted polymeric resins

    International Nuclear Information System (INIS)

    Abou-Mesalam, M.M.

    2002-01-01

    Exhausted poly(acrylamide-acrylic acid) impregnated with zirconium phosphate {P(AM-AA)-ZrP} produced from the treatment process of radioactive liquid waste was incorporated in different types of cement to prevent widespreading of radionuclides into the human environment. The rates at which 60 Co, 65 Zn and 152,154 Eu are leached from Ordinary Portland Cement (OPC) and Blast Furnace Slag Cement (BFSC) were measured. From the leaching data the leach coefficients of 60 Co, 65 Zn and 152,154 Eu were determined and were found to vary between 1.62 x 10 -8 to 7.06 x 10 -10 cm 2 /day and 1.01 x 10 -8 to 8.93 x 10 -9 cm 2 /day in OPC and BFSC, respectively. In general, the radionuclide leaching rates followed the order: 152,154 Eu > 65 Zn > 60 Co. The leach coefficient was found to be dependent on the composition of the leachants and varied in the order: distilled water > ground water > synthetic sea water. The effect of NaNo 3 concentration in the wastes on the leach coefficient of 60 Co from OPC was also studied. (author)

  17. Immobilization of radioactive waste in cement based matrices

    International Nuclear Information System (INIS)

    Glasser, F.P.; Rahman, A.A.; Macphee, S.; Atkins, M.; Beckley, N.; Carson, S.

    1986-11-01

    Experimental and theoretical studies of hydrated cement systems are described. The behaviour of slag-based cement is described with a view to predicting their long term pH, Esub(n) and mineralogical balance. Modelling studies which enable the prediction at long ages of cement composites are advanced and a base model of the CaO-SiO 2 -H 2 O system presented. The behaviour of U and I in cements is explored. The tolerance of cement systems for a wide range of miscellaneous waste stream components and environmental hazards is described. The redox potential in cements is effectively lowered by irradiation. (author)

  18. BUILDING MATERIALS AND PRODUCTS BASED ON SILICON MANGANESE SLAGS

    Directory of Open Access Journals (Sweden)

    BOLSHAKOV V. I.

    2016-05-01

    Full Text Available Raising of problem. Currently of particular relevance was given to the matter of introduction in manufacture of building materials and products, resource-saving techniques and technologies; integrated use of raw materials and materials that prevent or significantly reduce their harmful impact on the environment. This allows you to recycle hundreds of thousands of tons of the fiery liquid slags of silicon manganese and to develop effective structural materials that can replace metals, non-metallic building materials of natural origin, concretes, cast stone, plastics and refractories. Purpose. The study of the structure and properties of building materials and products from electric furnace slag of silicon manganese. Conclusion. Slags from the smelting of silicon manganese are classified as acidic. Their lime factor is in the range of 0.47–0.52. The composition of the slag located in the heterogeneous region SiO2 near the line of separation of cristobalite spread to the crystallization of wollastonite, according to the ternary system MnO-CaO-SiO2, which in consideration of their stability, allows the development of technology of building materials (gravel, sand, granulated slag, etc. and products (foundation blocks, road slabs, containers for transportation and storage of hazardous waste, and others.

  19. Pyrometallurgical slags as a potential source of selected metals recovery

    Directory of Open Access Journals (Sweden)

    K. Nowińska

    2014-10-01

    Full Text Available Complex analysis of concentration and form of occurrence such metals as Zn, Pb, Fe and Cu in slags formed during a current zinc production in the Imperial Smelting Process (ISP is a possible basis for development of optimal recovery technology. For this purpose studies of slags from the current production of the Shaft Furnace Unit and of the Lead Refining of the “Miasteczko Śląskie” Zinc Smelting Plant were carried out. The studies results show that slags includes high concentrations of: Zn from 0,064 % to 1,680 %, Pb from 10,56 % to 50,71 %, Fe from 0,015 % to 2,576 %, Cu from 7,48 % to 64,95 %, and change in a broad range. This slags show significant heterogeneity, caused by intermetallic phases (Zn - Pb, Cu - Zn, Cu - Pb formed on the surface thereof. It is so possible that slag can be a potential source of this metals recovery.

  20. The behavior of potassium in the blast furnace deduced from isotope tracers

    International Nuclear Information System (INIS)

    Barnes, I; Botha, D.W.S.; Farquharson, D.C.; Gordon, P.T.

    1978-01-01

    Two tracer tests were done with radioactive potassium (42 K) on blast furnace no. 1, Pretoria Works. Some 80% of the injected 42 K was recovered in 2 1/2 days. About 95% of both radioactive and natural potassium reported in the slag. Mean residence times of 18 and 25 hours confirmed the accumulation of potassium in the furnace. In these tests the slag basicity appeared to be an adequate indicator of furnace conditions governing the behaviour of potassium. A quantitative discontinious model with varying volume CSTR's and interflow controlled according to slag basicity - could be made to fit the results of both tests. The total amounts of K 2 O required by the model - 4 and 9 t respectively - were larger than estimates from input/output imbalance, or from mean residence time of the tracer

  1. Barium aluminate cement: its application

    International Nuclear Information System (INIS)

    Drozdz, M.; Wolek, W.

    1975-01-01

    The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications [fr

  2. Leaching of tritium from a cement composite

    International Nuclear Information System (INIS)

    Matsuzuru, Hideo; Ito, Akihiko

    1978-10-01

    Leaching of tritium from cement composites into an aqueous phase has been studied to evaluate the safety of incorporation of the tritiated liquid waste into cement. Leaching tests were performed by the method recommended by the International Atomic Energy Agency. The Leaching fraction was measured as functions of waste-cement ratio (Wa/C), temperature of leachant and curing time. The tritium leachability of cement in the long term test follows the order: alumina cement portland cement slag cement. The fraction of tritium leached increases with increasing Wa/C and temperature and decreasing curing period. A deionized water as a leachant gives a slightly higher leachability than synthetic sea water. The amount leached of tritium from a 200 l drum size specimen was estimated on the basis of the above results. (author)

  3. Studies on use of Copper Slag as Replacement Material for River Sand in Building Constructions

    Science.gov (United States)

    Madheswaran, C. K.; Ambily, P. S.; Dattatreya, J. K.; Rajamane, N. P.

    2014-09-01

    This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 × 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

  4. Apparatus for manufacturing ceramics microspheres for cementing applications

    NARCIS (Netherlands)

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The micro spheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about Illbs/g. The resultant cement slurry may then be

  5. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability

    International Nuclear Information System (INIS)

    Morrison, Anthony L.; Swierczek, Zofia; Gulson, Brian L.

    2016-01-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6–22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN"®) to “map” the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (−3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. - Highlights: • QEMSCAN"® allowed determination of access to infiltrating fluids to Pb in smelter slags. • Pb and associated

  6. A research on ceramsite obtained from blast furnace slag and ...

    African Journals Online (AJOL)

    Jane

    2011-10-05

    Oct 5, 2011 ... 1College of Environment, Hohai University, Nanjing, Jiangsu Province 210024, ... landfill and incineration. ... utilization and management of solid waste has been ... coke and is a complex CaO–MgO–Al2O3–SiO2 system.

  7. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    Author Affiliations. Ritwik Sarkar1 Nar Singh2 Swapan Kumar Das2. Department of Ceramic Engineering, National Institute of Technology, Rourkela 769 008, India; Refractories Division, Central Glass & Ceramic Research Institute, Kolkata 700 032, India ...

  8. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    Administrator

    sole solution in the medium and long term due to diffe- rent technical, social and .... indicates that batches R and T have a very short vitrifica- tion range; this may be .... environmental protection of ocean, Shiraishi Memorial. Lecture of the Iron ...

  9. Immobilization of radioactive waste in cement-based matrices

    International Nuclear Information System (INIS)

    Glasser, F.P.; Rahman, A.A.; Macphee, D.; Angus, M.J.; Atkins, M.; Dept. of Chemistry)

    1985-01-01

    A solubility model of the system CaO-SiO 2 -H 2 O is developed which takes account of the state of Si polymerization in the solid. Free energies of formations of its bonding hydrogel are tabulated. The internal redox conditions in cements have been measured; in particular, slags lower the Esub(eta) relative to OPC. The fate of Sr and U in cement systems has been determined; Sr is incorporated in the aluminate phases, while U 6+ is precipitated as Ca-U-O-H 2 O phases. Lowering the internal Esub(eta) reduces U solubility. Studies of the carbonation of slag-cement blends are reported. (author)

  10. Immobilisation of MTR waste in cement (product evaluation). Final report. December 1987

    International Nuclear Information System (INIS)

    Howard, C.G.; Lee, D.J.

    1988-01-01

    The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. This is stored in stainless steel tanks at DNE. As a result of work carried out under the UKAEA radioactive waste management programme a decision was taken to immobilise the waste in cement. The programme had two main components, plant design and development of the cementation process. The plant for the cementation of MTR waste is under construction and will be commissioned in 1988/9. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. Specimens have been tested up to 1200 days after manufacture and show no significant signs of deterioration even when stored underwater or when subjected to freeze thaw cycling. Development work has also shown that the process can successfully immobilise simulant MTR liquor over a wide range of liquor concentrations. The programme therefore successfully produced a formulation that met all the requirements of both the process and product specification. (author)

  11. Experiment research of slag renovation in the corner-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Zhijun; Wu, Wenfei [Inner Mongolia Univ. of Science and Technology, Baotou (China). School of Energy and Environment

    2013-07-01

    Aiming at serious slag on the water wall around the burner of corner-fired boiler with low-ash-fusion-point coal, cold experimental model has been established. In this experiment, particle image velocimetry (PIV) has been employed to accurately measure aerodynamic field of burner region, and the experimental research of furnace slag renovation has been conducted through changing the burner jet arrangement. The experiment results show that it has significantly effect on aerodynamic field in the furnace by changing burner jet deflection angle. A reasonable actual tangential circle diameter can be formed through adjusting the burner jet deflection angle, to prevent primary air attacking the wall, and further more, to effectively prevent serious slag on the water wall around the burner.

  12. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

    Science.gov (United States)

    Chen, Irvin Allen

    Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

  13. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    International Nuclear Information System (INIS)

    None

    1998-01-01

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  14. The degree of hydration assessment of blended cement pastes by differential thermal and thermogravimetric analysis. Morphological evolution of the solid phases

    International Nuclear Information System (INIS)

    Monteagudo, S.M.; Moragues, A.; Gálvez, J.C.; Casati, M.J.; Reyes, E.

    2014-01-01

    Highlights: • A proposal of hydration degree calculation for blended cement pastes is presented. • The method is based both on the contributions of various authors and on DTA–TG results. • Paste and mortar specimens with BFS, FA and SF mineral admixtures were used. • The evaluation of CH gives information on hydration and pozzolanic reactions. • The assessment of α provides an insight into future strength evolution. - Abstract: The degree of hydration assessment of cement paste from differential thermal and thermogravimetric analysis data has been performed by several authors that have offered a number of proposals for technical application to blended cements. In this paper, two calculation methods are studied in detail. Then, a proposal of the degree of hydration calculation for blended cements, based on the analysis of experimental results of DTA–TG, is presented. The proposed method combines the contributions of the authors and allows straightforward calculation of the degree of hydration from the experimental results. Validation of the methodology was performed by macroscopic and microstructural tests through paste and mortar specimens with blast furnace slag, flying ash and silica fume mineral admixtures bei(g)ng used. Tests of scanning electron microscopy with an energy dispersive analyser on paste specimens, and of mechanical strength on mortar specimens with the same percentages of substitution, were performed. They showed good agreement with the information derived from the differential thermal and thermogravimetric analysis data

  15. Numerical simulations of slagging dynamics using a meshmeshless strategy

    Energy Technology Data Exchange (ETDEWEB)

    Losurdo, M.; Spliethoff, H. [Technische Universitaet Muenchen (Germany). Lehrstuhl fuer Energiesysteme

    2009-07-01

    In pulverized co-firing and gasification facilities such as coal and biomass power plants, ash deposition, fouling and slagging, may significantly affect heat exchange and gasification per-formance Deposit growth dramatically increases production loss and may lead to the shut-down of the facility. Computational Fluid Dynamics (CFD) calculations can be used as a valid 'non-intrusive' investigation tool in an efficient problem solving strategy. At TU Munich, an ongoing project aims to develop a dedicated numerical tool to monitor and predict deposition, deposit growth and slagging dynamics in pulverized solid fuel furnaces and gasifiers. A novel in-house code was developed to track solid particles and predict deposit growth and slag dynamics. The adopted numerical strategy uses a Mesh-Meshless approach combined with a Lagrangian particle tracking. Ash particles are tracked in a Lagrangian frame post-processing CFD gas phase results (RANS or LES). Growth and thermo-mechanical proper-ties of the deposit are simultaneously evaluated. Slag dynamics is computed by using a meshless approach: deposit mesh nodes are considered point-mass particles interacting only with mesh connected node-particle neighbours. Forces are modelled applying a visco-elastic model and calculated by means of a Galerking weight (kernel) function. The final goal is to mathematically describe both particle adhesion and slag dynamics applying visco-elastic models using a mesh-meshless approach aiming to investigate slag/slurry dynamics. Pre-liminary numerical results on one layer encourage further development on this subject. (orig.)

  16. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  17. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability.

    Science.gov (United States)

    Morrison, Anthony L; Swierczek, Zofia; Gulson, Brian L

    2016-03-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6-22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN(®)) to "map" the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (-3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. Copyright © 2015 Elsevier Ltd. All rights reserved.

  18. Alkali-Activated Natural Pozzolan/Slag Binder for Sustainable Concrete

    Science.gov (United States)

    Najimi, Meysam

    This study aimed to fully replace Portland cement (PC) with environmentally friendly binders capable of improving longevity of concrete. The new binders consisted of different proportions of natural Pozzolan and slag which were alkaline-activated with various combinations of sodium hydroxide and sodium silicate. A step-by-step research program was designed to (1) develop alkali-activated natural Pozzolan/slag pastes with adequate fresh and strength properties, (2) produce alkali-activated natural Pozzolan/slag mortars to assess the effects of dominant variables on their plastic and hardened properties, and (3) finally produce and assess fresh, mechanical, dimensional, transport and durability properties of alkali-activated natural Pozzolan/slag concretes. The major variables included in this study were binder combination (natural Pozzolan/slag combinations of 70/30, 50/50 and 30/70), activator combination (sodium silicate/sodium hydroxide combinations of 20/80, 25/75 and 30/70), and sodium hydroxide concentration (1, 1.75 and 2.5M). The experimental program assessed performance of alkali-activated natural Pozzolan/slag mixtures including fresh properties (flow and setting times), unit weights (fresh, demolded and oven-dry), mechanical properties (compressive and tensile strengths, and modulus of elasticity), transport properties (absorption, rapid chloride penetration, and rapid chloride migration), durability (frost resistance, chloride induced corrosion, and resistance to sulfuric acid attack), and dimensional stability (drying shrinkage). This study also compared the performance of alkali-activated natural Pozzolan/slag concretes with that of an equivalent reference Portland cement concrete having a similar flow and strength characteristics. The results of this study revealed that it was doable to find optimum binder proportions, activator combinations and sodium hydroxide concentrations to achieve adequate plastic and hardened properties. Nearly for all studied

  19. Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

    International Nuclear Information System (INIS)

    Heshmatpour, B.; Copeland, G.L.

    1981-01-01

    Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

  20. Reproducing ten years of road ageing - Accelerated carbonation and leaching of EAF steel slag

    International Nuclear Information System (INIS)

    Suer, Pascal; Lindqvist, Jan-Erik; Arm, Maria; Frogner-Kockum, Paul

    2009-01-01

    Reuse of industrial aggregates is still hindered by concern for their long-term properties. This paper proposes a laboratory method for accelerated ageing of steel slag, to predict environmental and technical properties, starting from fresh slag. Ageing processes in a 10-year old asphalt road with steel slag of electric arc furnace (EAF) type in the subbase were identified by scanning electron microscopy (SEM) and leaching tests. Samples from the road centre and the pavement edge were compared with each other and with samples of fresh slag. It was found that slag from the pavement edge showed traces of carbonation and leaching processes, whereas the road centre material was nearly identical to fresh slag, in spite of an accessible particle structure. Batches of moisturized road centre material exposed to oxygen, nitrogen or carbon dioxide (CO 2 ) were used for accelerated ageing. Time (7-14 days), temperature (20-40 o C) and initial slag moisture content (8-20%) were varied to achieve the carbonation (decrease in pH) and leaching that was observed in the pavement edge material. After ageing, water was added to assess leaching of metals and macroelements. 12% moisture, CO 2 and seven days at 40 o C gave the lowest pH value. This also reproduced the observed ageing effect for Ca, Cu, Ba, Fe, Mn, Pb, Ca (decreased leaching) and for V, Si, and Al (increased leaching). However, ageing effects on SO 4 , DOC and Cr were not reproduced.

  1. Slag recycling of irradiated vanadium

    International Nuclear Information System (INIS)

    Gorman, P.K.

    1995-01-01

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium

  2. Kinetics of steel slag leaching: Batch tests and modeling

    International Nuclear Information System (INIS)

    De Windt, Laurent; Chaurand, Perrine; Rose, Jerome

    2011-01-01

    Reusing steel slag as an aggregate for road construction requires to characterize the leaching kinetics and metal releases. In this study, basic oxygen furnace (BOF) steel slag were subjected to batch leaching tests at liquid to solid ratios (L/S) of 10 and 100 over 30 days; the leachate chemistry being regularly sampled in time. A geochemical model of the steel slag is developed and validated from experimental data, particularly the evolution with leaching of mineralogical composition of the slag and trace element speciation. Kinetics is necessary for modeling the primary phase leaching, whereas a simple thermodynamic equilibrium approach can be used for secondary phase precipitation. The proposed model simulates the kinetically-controlled dissolution (hydrolysis) of primary phases, the precipitation of secondary phases (C-S-H, hydroxide and spinel), the pH and redox conditions, and the progressive release of major elements as well as the metals Cr and V. Modeling indicates that the dilution effect of the L/S ratio is often coupled to solubility-controlled processes, which are sensitive to both the pH and the redox potential. A sensitivity analysis of kinetic uncertainties on the modeling of element releases is performed.

  3. Effect of supplementary cementing materials on the concrete corrosion control

    Directory of Open Access Journals (Sweden)

    Mejía de Gutiérrez, R.

    2003-12-01

    Full Text Available Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnace slag (GGBS, silica fume (SF, metakaolin (MK, fly ash (FA and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete.

    La falla del concreto en un tiempo inferior a la vida útil para la cual se diseñó puede ser consecuencia del medio ambiente al cual ha estado expuesto o de algunas otras causas de tipo interno. La incorporación de materiales suplementarios al cemento Portland tiene el propósito de mejorar la microestructura del concreto y también de contribuir a la resistencia del concreto a los ataques del medio ambiente. Diferentes minerales y subproductos tales como escorias granuladas de alto horno, humo de sílice, metacaolín, ceniza volante y otros productos han sido usados como materiales suplementarios cementantes. Este documento presenta el comportamiento del hormigón en presencia de diferentes adiciones. Los cementos adicionados, comparados con los cementos Portland muestran bajos calores de hidratación, baja permeabilidad, mayor resistencia a sulfatos y a agua de mar. Estos cementos adicionados encuentran un campo de aplicación importante cuando los requerimientos de durabilidad son

  4. Control system for high-temperature slagging incinerator plant

    International Nuclear Information System (INIS)

    Matsuzaki, Yuji

    1986-01-01

    Low-level radioactive wastes generated in the nuclear generating plants are increasing year by year and to dispose them safely constitutes a big problem for the society. A few years ago, as the means of reducing them to as little volume as possible by incinerating and fusing the wastes, a high-temperature slagging incinerating method was developed, and this method is highly assessed. JGC Corp. has introduced that system technology and in order to prove the capacity of disposal and salubrity of the plant, and have constructed a full-sized pilot plant, then obtained the operational record and performance as they had planned. This report introduces the general processing of the wastes from their incineration and fusion as well as process control technology characteristic to high-temperature slagging incinerator furnaces and sensor technology. (author)

  5. Modeling of aerodynamics in vortex furnace

    Energy Technology Data Exchange (ETDEWEB)

    Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

    2013-07-01

    At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

  6. The degradation of lining of rotary furnaces in the production of zinc oxide

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Pešlová, F.; Anisimov, E.

    2014-01-01

    Roč. 21, č. 3 (2014), s. 116-121 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : zinc oxide * the production of zinc oxide * zinc slag * refractories * the degradation of rotary furnace linings Subject RIV: JG - Metallurgy http://ojs.mateng.sk/index.php/Mateng/article/view/133/194

  7. Elementary characterization of samples of Portland cement, natural gypsum and phosphogypsum mortars from Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Narloch, Danielle Cristine; Paschuk, Sergei Anatolyevich; Corrêa, Janine Nicolosi; Torres, Catarina Alzira Peddis; Mazer, Wellington; Macioski, Gustavo [Universidade Tecnologica Federal do Parana (UTFPR), PR (Brazil); Lara, Alessandro [Universidade de Sao Paulo (USP), SP (Brazil). Departamento de Fisica; Casali, Juliana Machado, E-mail: janine_nicolosi@hotmail.com, E-mail: alellara@hotmail.com, E-mail: jucasali@gmail.com [Instituto Federal de Santa Catarina (IFSC), Florianópolis, SC (Brazil)

    2017-07-01

    Portland cement, the basic ingredient of concrete and is manufactured by crushing, milling and proportioning limestone, sand, clay, iron ore and secondary materials such as shells, chalk or marl combined with shale slate or blast furnace slag, fly ash, gypsum, phosphogypsum, and some others. Evaluating the physical and mineralogical characteristics of the cement and its chemical composition is essential to establish the quality of the product. Therefore, the objective of this work was to characterize and quantify the most common chemical elements in the samples of Brazilian Portland cement, natural gypsum, and phosphogypsum mortars by means of X-ray dispersive energy spectroscopy (EDXRF), as well as to evaluate the strength of these mortars. For analysis of the compressive strength, initially prepared samples were submitted to a destructive mechanical test. Subsequently samples were milled and compacted to form thin tablets, which were submitted to the EDXRF analysis. The qualitative and quantitative analyzes showed that for phosphogypsum mortar the largest mass fractions were found of 49.8±2.5% (Si), 24.66±0.96% (S) and 22.10±0.42% (Ca). For gypsum mortar those values were found of 43.41±0.45% (Ca), 33.8 ± 0.8% (S) and 18.9±1.2% (Si), respectively; and for Portland cement mortar, the predominant elements in those samples have the mass fractions of 64.20±0.52% (Ca) and 27.3±1.5% (Si). The results showed that obtained values of mass fraction of the elements Si, S, K, Ca, Ti, Fe are in rather good agreement with quantities indicated for manufacture. Besides, gypsum and phosphogypsum presented almost the same composition and compressive strength. (author)

  8. A novel waste form for disposal of spent-nuclear-fuel reprocessing waste: A vitrifiable cement

    International Nuclear Information System (INIS)

    Gougar, M.L.D.; Scheetz, B.E.; Siemer, D.D.

    1999-01-01

    A cement capable of being hot isostatically pressed into a glass ceramic has been proposed as the waste form for spent-nuclear-fuel reprocessing wastes at the Idaho National Engineering and Environmental Laboratory (INEEL). This intermediate cement, with a composition based on that of common glasses, has been designed and tested. The cement formulations included mixed INEEL wastes, blast furnace slag, reactive silica, and INEEL soil or vermiculite, which were activated with potassium or sodium hydroxide. Following autoclave processing, the cements were characterized. X-ray diffraction analysis revealed three notable crystalline phases: quartz, calcite, and fluorite. Results of compressive strength testing ranged from 1452 and 4163 psi, exceeding the US Nuclear Regulatory Commission (NRC)-suggested standard of >500 psi. From American National Standards Institute/American Nuclear Society 16.1-1986 leach testing, effective diffusivities for Cs were determined to be on the order of 10 -11 to 10 -10 cm 2 /s and for Sr were 10 -12 cm 2 /s, which are four orders of magnitude less than diffusivities in some other radwaste materials. Average leach indices (LI) were 9.6 and 11.9 for Cs and Sr, respectively, meeting the NRC Standard of LI > 6. The 28-day Materials Characterization Center-1 leach testing resulted in normalized elemental mass losses between 0.63 and 28 g/(m 2 ·day) for Cs and between 0.34 and 0.70 g/(m 2 ·day) industry-accepted standard while Cs losses indicate a process sensitive parameter

  9. Non-destructive analysis of chlorine in fly ash cement concrete

    International Nuclear Information System (INIS)

    Naqvi, A.A.; Garwan, M.A.; Nagadi, M.M.; Maslehuddin, M.; Al-Amoudi, O.S.B.; Khateeb-ur-Rehman

    2009-01-01

    Preventive measures against reinforcement corrosion in concrete require increasing concrete density to prevent the diffusion of chloride ions to the steel surface. Pozzolanic materials, such as fly ash (FA), silica fume (SF), and blast furnace slag (BFS) are added to concrete to increase its density. Monitoring the chloride concentration in concrete is required to assess the chances of reinforcement corrosion. In this study, FA was added to Portland cement concrete to increase its density. Prompt gamma neutron activation analysis (PGNAA) technique was utilized to analyze the concentration of chlorine in concrete. The chlorine concentration in the FA cement concrete was evaluated by determining the yield of 1.16, 1.95, 6.11, 6.62, 7.41, 7.79, and 8.58 MeV gamma-rays of chlorine from the FA concrete specimen containing 0.4-3.5 wt% chlorine. An excellent agreement was noted between the experimental yield of the prompt gamma-rays and the calculated yield obtained through the Monte Carlo simulations. The Minimum Detectable Concentration (MDC) of chlorine in FA cement concrete was also calculated. The best value of MDC limit of chlorine in the FA cement concrete was found to be 0.022±0.007 and 0.038±0.017 wt% for 1.16 and 6.11 MeV prompt gamma-rays, respectively. Within the statistical uncertainty, the lower bound of MDC meets the maximum permissible limit of 0.03 wt% of chlorine in concrete set by American Concrete Institute Committee 318.

  10. Elementary characterization of samples of Portland cement, natural gypsum and phosphogypsum mortars from Brazil

    International Nuclear Information System (INIS)

    Narloch, Danielle Cristine; Paschuk, Sergei Anatolyevich; Corrêa, Janine Nicolosi; Torres, Catarina Alzira Peddis; Mazer, Wellington; Macioski, Gustavo; Lara, Alessandro

    2017-01-01

    Portland cement, the basic ingredient of concrete and is manufactured by crushing, milling and proportioning limestone, sand, clay, iron ore and secondary materials such as shells, chalk or marl combined with shale slate or blast furnace slag, fly ash, gypsum, phosphogypsum, and some others. Evaluating the physical and mineralogical characteristics of the cement and its chemical composition is essential to establish the quality of the product. Therefore, the objective of this work was to characterize and quantify the most common chemical elements in the samples of Brazilian Portland cement, natural gypsum, and phosphogypsum mortars by means of X-ray dispersive energy spectroscopy (EDXRF), as well as to evaluate the strength of these mortars. For analysis of the compressive strength, initially prepared samples were submitted to a destructive mechanical test. Subsequently samples were milled and compacted to form thin tablets, which were submitted to the EDXRF analysis. The qualitative and quantitative analyzes showed that for phosphogypsum mortar the largest mass fractions were found of 49.8±2.5% (Si), 24.66±0.96% (S) and 22.10±0.42% (Ca). For gypsum mortar those values were found of 43.41±0.45% (Ca), 33.8 ± 0.8% (S) and 18.9±1.2% (Si), respectively; and for Portland cement mortar, the predominant elements in those samples have the mass fractions of 64.20±0.52% (Ca) and 27.3±1.5% (Si). The results showed that obtained values of mass fraction of the elements Si, S, K, Ca, Ti, Fe are in rather good agreement with quantities indicated for manufacture. Besides, gypsum and phosphogypsum presented almost the same composition and compressive strength. (author)

  11. Non-destructive analysis of chlorine in fly ash cement concrete

    Energy Technology Data Exchange (ETDEWEB)

    Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)], E-mail: aanaqvi@kfupm.edu.sa; Garwan, M.A.; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

    2009-08-11

    Preventive measures against reinforcement corrosion in concrete require increasing concrete density to prevent the diffusion of chloride ions to the steel surface. Pozzolanic materials, such as fly ash (FA), silica fume (SF), and blast furnace slag (BFS) are added to concrete to increase its density. Monitoring the chloride concentration in concrete is required to assess the chances of reinforcement corrosion. In this study, FA was added to Portland cement concrete to increase its density. Prompt gamma neutron activation analysis (PGNAA) technique was utilized to analyze the concentration of chlorine in concrete. The chlorine concentration in the FA cement concrete was evaluated by determining the yield of 1.16, 1.95, 6.11, 6.62, 7.41, 7.79, and 8.58 MeV gamma-rays of chlorine from the FA concrete specimen containing 0.4-3.5 wt% chlorine. An excellent agreement was noted between the experimental yield of the prompt gamma-rays and the calculated yield obtained through the Monte Carlo simulations. The Minimum Detectable Concentration (MDC) of chlorine in FA cement concrete was also calculated. The best value of MDC limit of chlorine in the FA cement concrete was found to be 0.022{+-}0.007 and 0.038{+-}0.017 wt% for 1.16 and 6.11 MeV prompt gamma-rays, respectively. Within the statistical uncertainty, the lower bound of MDC meets the maximum permissible limit of 0.03 wt% of chlorine in concrete set by American Concrete Institute Committee 318.

  12. Strength of Geopolymer Cement Curing at Ambient Temperature by Non-Oven Curing Approaches: An Overview

    Science.gov (United States)

    Wattanachai, Pitiwat; Suwan, Teewara

    2017-06-01

    At the present day, a concept of environmentally friendly construction materials has been intensively studying to reduce the amount of releasing greenhouse gases. Geopolymer is one of the cementitious binders which can be produced by utilising pozzolanic wastes (e.g. fly ash or furnace slag) and also receiving much more attention as a low-CO2 emission material. However, to achieve excellent mechanical properties, heat curing process is needed to apply to geopolymer cement in a range of temperature around 40 to 90°C. To consume less oven-curing energy and be more convenience in practical work, the study on geopolymer curing at ambient temperature (around 20 to 25°C) is therefore widely investigated. In this paper, a core review of factors and approaches for non-oven curing geopolymer has been summarised. The performance, in term of strength, of each non-oven curing method, is also presented and analysed. The main aim of this review paper is to gather the latest study of ambient temperature curing geopolymer and to enlarge a feasibility of non-oven curing geopolymer development. Also, to extend the directions of research work, some approaches or techniques can be combined or applied to the specific properties for in-field applications and embankment stabilization by using soil-cement column.

  13. Effect of the microstructure of mortars with low hydraulicity slag on their behavior in aggressive environments

    Directory of Open Access Journals (Sweden)

    Ahmed Hadj sadok

    2018-01-01

    Full Text Available Slag is one of the most used cement additives. Due to its latent hydraulic nature, attached to its hydraulicity, it can contribute to a microstructural modification and an improvement of the durability of the concrete face of aggressive environments. In this study, a low active slag is used in the manufacture of mortars as a substitute for cement, at a maximum rate of 50%. Firstly, a study of the microstructure with mercury porosimetry was used for determination of microstructural parameters (porosity, diameters and volume distribution. The behavior of mortars in aggressive environments (sodium and magnesium sulphate and seawater was studied later. Despite the low reactivity of studied slag, its presence especially at 50% rate, in the long term, has led to a refinement of the microstructure. This effect, among others, led to better resistivity of the mortars in the sulphate environnements.

  14. New algorithm for controlling electric arc furnaces using their vibrational and acoustic characteristics

    Science.gov (United States)

    Cherednichenko, V. S.; Bikeev, R. A.; Serikov, V. A.; Rechkalov, A. V.; Cherednichenko, A. V.

    2016-12-01

    The processes occurring in arc discharges are analyzed as the sources of acoustic radiation in an electric arc furnace (EAF). Acoustic vibrations are shown to transform into mechanical vibrations in the furnace laboratory. The shielding of the acoustic energy fluxes onto water-cooled wall panels by a charge is experimentally studied. It is shown that the rate of charge melting and the depth of submergence of arc discharges in the slag and metal melt can be monitored by measuring the vibrational characteristics of furnaces and using them in a universal industrial process-control system, which was developed for EAFs.

  15. Study on the ratio and properties of the slurry of light insulation masonry with volcanic slag

    Science.gov (United States)

    Liguang, Xiao; Dawei, Jiang

    2017-12-01

    Volcanic slag is a kind of natural high quality porous material, and it has a good thermal insulation effect, and it is an extremely rich natural resource. Therefore, this paper adopts the natural volcanic slag as the aggregate to build the insulation mortar mix design for the slag masonry, and tests the related performance of the mortar. The results show that adopts natural volcanic slag as the aggregate and the cement use fly ash to replace, and the appropriate uniform sealing pores were introduced into the mortar mix. The performance of the manufactured products can meet the requirements of JC/T890. The coefficient of thermal conductivity of lightweight masonry mortar is less than 0.14W/(m•K), and the frost resistance is greater than 100 times, and it is with a low price.