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Sample records for furnace granulated coal

  1. Simulation of blast furnace operation during the substitution of coke and pulverized coal with granulated waste plastic

    Directory of Open Access Journals (Sweden)

    Kovačević Tihomir M.

    2014-01-01

    Full Text Available The possibility of using the waste plastic as reducing agent in blast furnace for obtaining pig iron is in focus for the past couple year. The simulation of blast furnace process in BFC software has been performed in order to analyze the coke and coals saving, CO2 emission and determining the economic benefits. Three different batches were made for comparative analysis, depending on the batch composition and input of batch components into the blast furnace: case 1 (C1, case 2 (C2 and case 3 (C3. The base case, C1 contains sinter (bulk material which is needed for obtaining 1 tone of pig iron, quartz which provides slag alkalinity and coke as reducing and energy agent. C2 has the same components as C1, but contains pulverized coal instead one part of coke and C3 contains granulated waste plastic instead coke in an approximately the same amount as pulverized coal. The substitution of coke with pulverized coal and waste plastic is 18.6 % and 25.2 %, respectively. The economic, productivity and ecologic aspects have been analyzed. The consumption of each tone of waste plastic in blast furnace saves 360 $, which is 18 times more than its price, bearing in mind that the market price of coke is 380 $/t % and waste plastic 20 $/t. Regarding the specific productivity, it decreases from 2.13 for C1 to 1.87 for C3. From an environmental aspect there are two main benefits: reduction of CO2 emission and impossibility of dioxin formation. The CO2 emission was 20.18, 19.46 and 17.21 for C1, C2 and C3, respectively.

  2. Evaluation of Grade 120 Granulated Ground blast Furnace Slag.

    Science.gov (United States)

    1999-06-01

    This study evaluates Grade 120 Granulated Ground Blast Furnace Slag (GGBFS) and its effect on the properties of hydraulic cement concretes used in structural and pavement construction. Several mix designs, structural and pavement, were used for this ...

  3. A Review of Granulation Process for Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Yu Pengfei

    2016-01-01

    Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

  4. Furnaces for the distillation of coal, etc

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, F A; Deacon, M; Brady, N P.W.

    1918-08-14

    A tunnel or other furnace for the distillation of coal of the kind provided with inverted pockets in its roof to collect diverse distillates in the manner described, characterized by one or more of the pockets being provided with a sloping roof whose gradient from the higher end downwards is in the direction of the forward travel of the fuel beneath it for the purposes described.

  5. Cold experiments on ligament formation for blast furnace slag granulation

    International Nuclear Information System (INIS)

    Liu Junxiang; Yu Qingbo; Li Peng; Du Wenya

    2012-01-01

    Rotary cup atomization for molten slag granulation is an attractive alternative to water quenching. However, the mechanism of disintegration of molten slag must be assessed. In the present study, a glycerol/water mixture was substituted for molten slag, and the mechanism of ligament formation in a rotary cup was investigated using photos taken by a high-speed camera. The effects of the angular speed and inner depth of the rotary cup on ligament disintegration was investigated. The results showed that one state of disintegration may transform into another state as the angular speed of the rotary cup increases at a given liquid flow rate. During ligament formation, the number of ligaments increased with an increase in the angular speed of the rotary cup, and a decrease in the diameter of ligament and liquid drop was observed. Moreover, the initial point of disintegration of the ligament moved to the lip of the rotary cup as the angular speed increased. An equation describing the relationship between the diameter of the liquid drop and various factors was used to predict the diameter of the liquid drop. A rotary cup with an inner depth of 30 mm was the best choice for granulation. The results of the present study will be useful for designing devices used in molten slag granulation. - Highlights: ►The results can be used in the granulation of molten blast furnace slag. ► The three different states of disintegration occur as the angular speed of rotary cup increases. ► The mechanism of ligament disintegration is analyzed. ► Eq. can be used to predict the diameter of liquid drop. ► A rotary cup with an inner depth of 30 mm is optimal for granulation.

  6. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  7. Production of blast furnace coke from soft brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

    1988-01-01

    Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

  8. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  9. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  10. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    Keywords: Silica sand; Blast Furnace Slag; Mould properties; Ferrous and nonferrous ... raw material for the production of cast components in foundry industries. ... applications for conserving natural resources and reduce the cost of the raw .... in an elevated temperature melting furnace with temperature values of 750 to.

  11. Use of coal-water mixtures in blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Malgarini, G; Giuli, M; Davide, A; Carlesi, C [Centro Sviluppo Materiali, Rome (Italy); Italsider, Genoa [Italy; Deltasider, Piombino [Italy

    1989-03-01

    At the present time, an ironworks blast furnace employing a pulverized coal injection (PCI) system is in operation at the Piombino Works (Italy). A wide development, within this industry, of PCI techniques is expected in the near future to limit, as much as possible, the rebuilding of coke ovens. Research activities and industrial trials aimed at maximizing the use of coal injection into blast furnaces are in course of development. This paper uses flowsheets to illustrate such a system and provides graphs to indicate the economic convenience of PCI systems as compared with systems using naphtha as an injected fuel.

  12. Emission spectroscopy for coal-fired cyclone furnace diagnostics

    Energy Technology Data Exchange (ETDEWEB)

    Wehrmeyer, J.A.; Boll, D.E.; Smith, R. [Vanderbilt University, Nashville, TN (United States). Dept. of Mechanical Engineering

    2003-08-01

    Using a spectrograph and charge-coupled device (CCD) camera, ultraviolet and visible light emission spectra were obtained from a coal-burning electric utility's cyclone furnaces operating at either fuel-rich or fuel-lean conditions. The aim of this effort is to identify light emission signals that can be related to a cyclone furnace's operating condition in order to adjust its air/fuel ratio to minimize pollutant production. Emission spectra at the burner and outlet ends of cyclone furnaces were obtained. Spectra from all cyclone burners show emission lines for the trace elements Li, Na, K, and Rb, as well as the molecular species OH and CaOH. The Ca emission line is detected at the burner end of both the fuel-rich and fuellean cyclone furnaces but is not detected at the outlet ends of either furnace type. Along with the disappearance of Ca is a concomitant increase in the CaOH signal at the outlet end of both types of furnaces. The OH signal strength is in general stronger when viewing at the burner end rather than the exhaust end of both the fuel-rich and fuel-lean cyclone furnaces, probably due to high, non-equilibrium amounts of OH present inside the furnace. Only one molecular species was detected that could be used as a measure of air/fuel ratio: MgOH. It was detected at the burner end of fuel-rich cyclone furnaces but not detected in fuel-lean cyclone furnaces. More direct markers of air/fuel ratio, such as CO and 02 emission, were not detected, probably due to the generally weak nature of molecular emission relative to ambient blackbody emission present in the cyclone furnaces, even at ultraviolet wavelengths.

  13. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    International Nuclear Information System (INIS)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-01-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  14. Ground granulated blast furnace slag efficiency coefficient (k value) in concrete. Applications and limits

    Energy Technology Data Exchange (ETDEWEB)

    Sanjuan, M. A.; Pineiro, A.; Rodriguez, O.

    2011-07-01

    Recently, a k-value for ground granulated blast-furnace slag or k-value has been added to the revision of the European standard EN 206-1:2000. The proposed values during the discussions in the working groups were very different because in most of cases the compressive strength was the only characteristic considered; while only in few cases the concrete durability was taken into account when ground granulated blast-furnace slag is added directly to the mix. Advantages and disadvantages of the k-values found in the literature are discussed in this paper. The final conclusion may be summarised suggesting a logical proposal of addressing to each country the choice of the k-value in function of the concrete application, environment and placing conditions selected according to their own experience. (Author) 15 refs.

  15. AN EXPERIMENTAL STUDY ON BEHAVIOUR OF RECYCLED AGGREGATE CONCRETE WITH GROUND GRANULATED BLAST FURNACE SLAG FLYASH

    OpenAIRE

    B.Sasikala*, K.Shanthi, B.Jose RavindraRaj

    2017-01-01

    Concrete is the single largest manufactured material in the world . The use of recycled materials in construction is an issue of great importance. Utilization of Recycled Aggregates (RA), Ground Granulated Blast Furnace Slag (GGBFS) and fly ash in concrete addresses this issue. In this project, strength, durability of Recycled Aggregate Concrete (RAC) with GGBFS was studied. M-50 grade concrete with 0.30 w/c ratio and maximum size of 16mm course aggregate was used for this study. Totally 16 m...

  16. Calculating analysis of firing different composition artificial coal liquid fuels (ACLF) in the cyclone primary furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tsepenok, A. [Novosibirsk State Technological Univ. (Russian Federation); Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation); Ovchinnikov, Yu. [Novosibirsk State Technological Univ. (Russian Federation); Serant, F. [Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation)

    2013-07-01

    This chapter describes the preparation technologies, results of computer simulation of combustion processes in a cyclone primary furnace during firing of artificial coal liquid fuels prepared from different coal grades and results of live testing. As a result the values of unburned carbon, NO{sub x} emissions and other concentrations in the outlet section primary furnace were estimated.

  17. CFD study of temperature distribution in full scale boiler adopting in-furnace coal blending

    International Nuclear Information System (INIS)

    Fadhil, S S A; Hasini, H; Shuaib, N H

    2013-01-01

    This paper describes the investigation of temperature characteristics of an in-furnace combustion using different coals in a 700 MW full scale boiler. Single mixture fraction approach is adopted for combustion model of both primary and secondary coals. The primary coal was based on the properties of Adaro which has been used as the design coal for the boiler under investigation. The secondary blend coal was selected based on sub-bituminous coal with higher calorific value. Both coals are simultaneously injected into the furnace at alternate coal burner elevations. The general prediction of the temperature contours at primary combustion zone shows identical pattern compared with conventional single coal combustion in similar furnace. Reasonable agreement was achieved by the prediction of the average temperature at furnace exit. The temperature distribution is at different furnace elevation is non-uniform with higher temperature predicted at circumferential 'ring-like' region at lower burner levels for both cases. The maximum flame temperature is higher at the elevation where coal of higher calorific value is injected. The temperature magnitude is within the accepTable limit and the variations does not differ much compared to the conventional single coal combustion.

  18. The effects of ZnO2 nanoparticles on properties of concrete using ground granulated blast furnace Slag as binder

    Directory of Open Access Journals (Sweden)

    Ali Nazari

    2011-09-01

    Full Text Available In the present study, flexural strength together with pore structure, thermal behavior and microstructure of concrete containing ground granulated blast furnace slag with different amount of ZnO2 nanoparticles has been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impact the properties of concrete, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt. (%. ZnO2 nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of 45 wt. (% of ground granulated blast furnace slag and physical and mechanical properties of the specimens was measured. ZnO2 nanoparticle as a partial replacement of cement up to 3 wt. (% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH2 amount at the early age of hydration and hence increase flexural strength of concrete. The increased the ZnO2 nanoparticles' content more than 3 wt. (%, causes the reduced the flexural strength because of the decreased crystalline Ca(OH2 content required for C-S-H gel formation together with unsuitable dispersion of nanoparticles in the concrete matrix. ZnO2 nanoparticles could improve the pore structure of concrete and shift the distributed pores to harmless and few-harm pores.

  19. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    International Nuclear Information System (INIS)

    Kovtun, Maxim; Kearsley, Elsabe P.; Shekhovtsova, Julia

    2015-01-01

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator

  20. Thermal analysis evaluation of the reactivity of coal mixtures for injection in the blast furnace

    Directory of Open Access Journals (Sweden)

    Maria de Lourdes Ilha Gomes

    2006-03-01

    Full Text Available Pulverized Coal Injection (PCI is an important standard technology replacing coke partially by pulverized coal into the blast furnace that allows a significant reduction of hot metal costs and environmental impact, contributing to a decrease of coke requirements for ironmaking. Coals typically used in this process in Brazil are, at current time, exclusively imported from many countries, although economic important coal-measures occur in the southern part of the country. The Brazilian coals have a low rank, higher contents of inert components, proportioning nocoking properties and an expected high reactivity. Due to these caractheristics, these coals could be used for injection in the blast furnaces in order to decrease the dependency on high cost imported coals. The efficiency in the combustion and the coal reactivity are considered important parameters in the blast furnace, since a larger amount of char (unburned coal causes severe problems to the furnace operation. The aim of the present work is to compare the reactivity of a south Brazilian coal, obtained from Faxinal mine, with two imported coals and the blends of the Brazilian coal with the imported ones. The reactivity of these coals and their blends were evaluated in a thermogravimetric analyzer. In the experiments, various mass ratios of Faxinal coal and the imported coals were used to compose the blends. The gasification reaction with pure CO2 was conducted under isothermal conditions at 1050 °C and atmospheric pressure. The experimental results show the greater reactivity of the Faxinal coal. The additive behavior was confirmed. The blends with a composition of up to 50% Faxinal coal have parameters according to the usual limits used for PCI.

  1. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Philips, S.D.; Smoot, L.D.

    1989-08-01

    The need to improve efficiency and reduce pollutant emissions commercial furnaces has prompted energy companies to search for optimized operating conditions and improved designs in their fossil-fuel burning facilities. Historically, companies have relied on the use of empirical correlations and pilot-plant data to make decisions about operating conditions and design changes. The high cost of collecting data makes obtaining large amounts of data infeasible. The main objective of the data book is to provide a single source of detailed three-dimensional combustion and combustion-related data suitable for comprehensive combustion model evaluation. Five tasks were identified as requirements to achieve the main objective. First, identify the types of data needed to evaluate comprehensive combustion models, and establish criteria for selecting the data. Second, identify and document available three-dimensional combustion data related to pulverized coal combustion. Third, collect and evaluate three-dimensional data cases, and select suitable cases based on selection criteria. Fourth, organize the data sets into an easy-to-use format. Fifth, evaluate and interpret the nature and quality of the data base. 39 refs., 15 figs., 14 tabs.

  2. CONTACT STRENGTH OF MECHANOACTIVATED FINE CONCRETES FROM GRANULATED BLAST-FURNACE SLAGS

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    V. I. Bolshakov

    2014-10-01

    Full Text Available Purpose. Strengthening of fine concrete contact zone by mechanical processing of all components of the concrete mix in a mixer-activator and aggregate application with rough surface. Methodology. Rotary activator PC-06, developed by Scientific and Research Institute of Construction Technology, was used as a mixer-activator to achieve this purpose. Granulated blast furnace slag, having a more developed rough surface than sand, was used as fine aggregate. This apparatus provides intensive homogeneous mixing of concrete mix components, processing of raw materials (purification of their particles from contaminants, and mechanical destruction of granulated blast furnace slag surface layers and other components of the mix. Findings. During the preparation work, experimental research of new formations composition of fine concretes, using differential thermal and x-ray phase analysis methods, and physical-mechanical properties of fine concretes in accordance with the applicable standards of Ukraine, were carried out. It is established that the phase composition of new formations of fine concretes made from activated and non-activated mixes, is not changed. Their main difference is the size of generated effects and temperature intervals of occurrence of these peaks. Thus, in fine concretes made on the basis of the activated mixes, magnitude of effects is less, indicating a higher hydration degree of its components. Besides, TG curves of concrete specimens show that weight loss of gel calcium hydrosilicate of concrete from a mechanically activated mix is 0.5...0.7 % more than of concrete from a non-activated mix, which indicates a larger number of these formations in concrete from activated mixes. In general, concretes of different composition, made from a mix, processed in the mixer-activator, have higher mechanical strength. Originality. Ideas about the influence of mechanical activation of components of fine concrete mixes with forming humidity in a

  3. Method of burning highly reactive strongly slagging coal dust in a chamber furnace

    Energy Technology Data Exchange (ETDEWEB)

    Protsaylo, M.Ya.; Kotler, V.R.; Lobov, G.V.; Mechev, V.P.; Proshkin, A.V.; Zhuravlev, Yu.A.

    1982-01-01

    In the chamber furnace in order to reduce slagging, it is proprosed that, above the coal dust burners, nozzles be installed with inclination downwards through which air is fed in a mixture with flue gases. Under the influence of this flue gas-air mixture, the coal dust flame is deviated downwards. In this case there is an increase in the length of the flame and degree of filling of the volume of the furnace with the flame. This increases the effectiveness of dust burning. The input into the furnace of fuel jointly with the air and flue gases (optimally 10-15% of the total quantity of gases formed during fuel combustion) makes it possible to reduce the temperature in the furnace and the probability of slagging of the furnace walls.

  4. Lance for injecting highly-loaded coal slurries into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Illuminati, D.

    1991-10-29

    A lance is used to inject fuel oil into a blast furnace. This simple design permits conversion of coal water and coal tar slurries to a fine mist at very low flow rates. This design prevents the build-up of deposits which increases service life and steadies the flow rate.

  5. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    OpenAIRE

    Palacios, M.; Bowen, P.; Kappl, M.; Butt, H. J.; Stuer, M.; Pecharromán, C.; Aschauer, U.; Puertas, F.

    2012-01-01

    The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomi...

  6. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  7. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

    Directory of Open Access Journals (Sweden)

    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  8. Numerical study of aerodynamics and brown coal combustion in the vortex furnace with air excess variation

    Directory of Open Access Journals (Sweden)

    Krasinsky Denis

    2017-01-01

    Full Text Available The results of numerical modelling of 3D turbulent two-phase reacting flow with account for all the principal heat and mass transfer processes during the pulverized brown coal combustion in the vortex furnace of a power plant boiler unit have been presented. For two computational cases where air excess coefficient α was varied (set to 1.15 and 1.25, the detailed aerothermochemical 3D structure of reacting flow in the furnace volume has been revealed. The comparison of integral heat engineering parameters and NOx emissions obtained in the two cases has shown a slightly improved vortex furnace performance in the case α=1.25.

  9. Volatile release and particle formation characteristics of injected pulverized coal in blast furnaces

    International Nuclear Information System (INIS)

    Chen, Wei-Hsin; Du, Shan-Wen; Yang, Tsung-Han

    2007-01-01

    Volatiles release and particle formation for two kinds of pulverized coals (a high volatile bituminous coal and a low volatile bituminous coal) in a drop tube furnace are investigated to account for the reactions of pulverized coal injected in blast furnaces. Two different sizes of feed particles are considered; one is 100-200 mesh and the other is 200-325 mesh. By evaluating the R-factor, the devolatilization extent of the larger feed particles is found to be relatively poor. However, the swelling behavior of individual or two agglomerated particles is pronounced, which is conducive to gasification of the chars in blast furnaces. In contrast, for the smaller feed particles, volatiles liberated from the coal particles can be improved in a significant way as a result of the amplified R-factor. This enhancement can facilitate the performance of gas phase combustion. Nevertheless, the residual char particles are characterized by agglomeration, implying that the reaction time of the char particles will be lengthened, thereby increasing the possibility of furnace instability. Double peak distributions in char particle size are observed in some cases. This possibly results from the interaction of the plastic state and the blowing effect at the particle surface. Considering the generation of tiny aerosols composed of soot particles and tar droplets, the results indicate that their production is highly sensitive to the volatile matter and elemental oxygen contained in the coal. Comparing the reactivity of the soot to that of the unburned char, the former is always lower than the latter. Consequently, the lower is the soot formation, the better is the blast furnace stability

  10. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement

    International Nuclear Information System (INIS)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-01-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  11. The fate of injectant coal in blast furnaces: The origin of extractable materials of high molecular mass in blast furnace carryover dusts

    Energy Technology Data Exchange (ETDEWEB)

    Dong, S.N.; Wu, L.; Paterson, N.; Herod, A.A.; Dugwell, D.R.; Kandiyoti, R. [University of London Imperial College of Science & Technology, London (United Kingdom). Dept. of Chemical Engineering

    2005-07-01

    The aim of the work was to investigate the fate of injectant coal in blast furnaces and the origin of extractable materials in blast furnace carryover dusts. Two sets of samples including injectant coal and the corresponding carryover dusts from a full sized blast furnace and a pilot scale rig have been examined. The samples were extracted using 1-methyl-2-pyrrolidinone (NMP) solvent and the extracts studied by size exclusion chromatography (SEC). The blast furnace carryover dust extracts contained high molecular weight carbonaceous material, of apparent mass corresponding to 10{sup 7}-10{sup 8} u, by polystyrene calibration. In contrast, the feed coke and char prepared in a wire mesh reactor under high temperature conditions did not give any extractable material. Meanwhile, controlled combustion experiments in a high-pressure wire mesh reactor suggest that the extent of combustion of injectant coal in the blast furnace tuyeres and raceways is limited by time of exposure and very low oxygen concentration. It is thus likely that the extractable, soot-like material in the blast furnace dust originated in tars is released by the injectant coal. Our results suggest that the unburned tars were thermally altered during the upward path within the furnace, giving rise to the formation of heavy molecular weight (soot-like) materials.

  12. Carbon burnout of pulverised coal in power station furnaces

    Energy Technology Data Exchange (ETDEWEB)

    R.I. Backreedy; L.M. Fletcher; J.M. Jones; L. Ma; M. Pourkashanian; A. Williams; K. Johnson; D.J. Waldron; P. Stephenson [University of Leeds, Leeds (United Kingdom)

    2003-07-01

    The degree of carbon burnout in pulverised fuel fired power stations is important because it is linked with power plant efficiency and coal ash suitability for construction purposes. The use of computational methods to calculate carbon burnout in such systems has been aided by the increasing availability of fast computers and improvements in computational methodologies. Despite recent advances in fluid flow, coal devolatilisation and coal combustion models, the use of CFD methods for detailed design purposes or for the selection of commercial coals is still limited. In parallel, industrial engineering codes, which combine simplified thermal models with advanced coal combustion models, are still undergoing development since they provide economic advantages over detailed CFD analysis. Although the major coal combustion processes are well established, an understanding regarding the role of coal macerals and the influence of ash on the combustion process is still lacking. A successful coal model must be able to handle all the complexities of combustion, from the details of the burner geometry through to the formation of unburnt carbon as well as NOx. The development of such a model is described here.

  13. Study of mass attenuation coefficients and effective atomic numbers of bismuth-ground granulated blast furnace slag concretes

    International Nuclear Information System (INIS)

    Kumar, Sandeep; Singh, Sukhpal

    2016-01-01

    Five samples of Bismuth-Ground granulated blast furnace slag (Bi-GGBFS) concretes were prepared using composition (0.6 cement + x Bi_2O_3 + (0.4-x) GGBFS, x = 0.05, 0.10, 0.15, 0.20 and 0.25) by keeping constant water (W) cement (C) ratio. Mass attenuation coefficients (μ_m) of these prepared samples were calculated using a computer program winXCOM at different gamma ray energies, whereas effective atomic numbers (Z_e_f_f) is calculated using mathematical formulas. The radiation shielding properties of Bi-GGBFS concrete has been compared with standard radiation shielding concretes.

  14. Coal char combustion under a CO{sub 2}-rich atmosphere: Implications for pulverized coal injection in a blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Borrego, A.G.; Casal, M.D. [Instituto Nacional del Carbon, CSIC. P.O. Box 73, 33080 Oviedo (Spain); Osorio, E.; Vilela, A.C.F. [Laboratorio de Siderurgia, DEMET/PPGEM - Universidade Federal do Rio Grande do Sul. P.O. Box 15021, 91501-970 Porto Alegre (Brazil)

    2008-11-15

    Pulverized coal injection (PCI) is employed in blast furnace tuyeres attempting to maximize the injection rate without increasing the amount of unburned char inside the stack of the blast furnace. When coal is injected with air through the injection lance, the resolidified char will burn in an atmosphere with a progressively lower oxygen content and higher CO{sub 2} concentration. In this study an experimental approach was followed to separate the combustion process into two distinct devolatilization and combustion steps. Initially coal was injected into a drop tube furnace (DTF) operating at 1300 C in an atmosphere with a low oxygen concentration to ensure the combustion of volatiles and prevent the formation of soot. Then the char was refired into the DTF at the same temperature under two different atmospheres O{sub 2}/N{sub 2} (typical combustion) and O{sub 2}/CO{sub 2} (oxy-combustion) with the same oxygen concentration. Coal injection was also performed under a higher oxygen concentration in atmospheres typical for both combustion and oxy-combustion. The fuels tested comprised a petroleum coke and coals currently used for PCI injection ranging from high volatile to low volatile bituminous rank. Thermogravimetric analyses and microscopy techniques were used to establish the reactivity and appearance of the chars. Overall similar burnouts were achieved with N{sub 2} and CO{sub 2} for similar oxygen concentrations and therefore no loss in burnout should be expected as a result of enrichment in CO{sub 2} in the blast furnace gas. The advantage of increasing the amount of oxygen in a reacting atmosphere during burnout was found to be greater, the higher the rank of the coal. (author)

  15. Natural pozzolan-and granulated blast furnace slag-based binary geopolymers

    Directory of Open Access Journals (Sweden)

    Robayo, R. A.

    2016-03-01

    Full Text Available This study describes the synthesis at ambient temperature (25±3 °C of binary geopolymer systems based on natural volcanic pozzolan and granulated blast furnace slag. Na2SiO3 and NaOH were used as alkaline activators. The effects of the SiO2/Al2O3, Na2O/Al2O3 ratio and the amount of slag added (from 0 to 30% on the reaction kinetics, compressive strength and microstructure of the final product were studied. To characterise the geopolymer pastes, techniques such as X-ray diffraction (XRD, infrared spectroscopy (FTIR and scanning electron microscopy (SEM were used. The results indicate the possibility of obtaining a geopolymer cement with a compressive strength of up to 48.11 MPa after 28 days of curing at ambient temperature whose characteristics are comparable to those of commercial portland cement.Este trabajo describe la síntesis a temperatura ambiente (25±3 °C de sistemas geopoliméricos de tipo binario basados en una puzolana natural de origen volcánico y escoria siderúrgica de alto horno usando activadores alcalinos basados en la combinación de Na2SiO3 y NaOH. Se estudió el efecto de la relación SiO2/Al2O3, Na2O/Al2O3 y la cantidad de escoria adicionada en niveles entre el 0 y 30% sobre la cinética de reacción, la resistencia a la compresión y la microestructura del producto final. Para la caracterización de las pastas geopoliméricas se utilizaron técnicas como difracción de rayos X (DRX, espectroscopia infrarroja (FTIR y microscopia electrónica de barrido (MEB. Los resultados conseguidos revelan la posibilidad de obtener un cementante geopolimérico con una resistencia a la compresión de hasta 48,11 MPa a los 28 días de curado a temperatura ambiente cuyas características son comparables a las de un cemento portland comercial.

  16. Ignition characteristics of coal blends in an entrained flow furnace

    Energy Technology Data Exchange (ETDEWEB)

    J. Faundez; B. Arias; F. Rubiera; A. Arenillas; X. Garcia; A.L. Gordon; J.J. Pis [Universidad de Concepcion, Concepcion (Chile)

    2007-09-15

    Ignition tests were carried out on blends of three coals of different rank - subbituminous, high volatile and low volatile bituminous - in two entrained flow reactors. The ignition temperatures were determined from the gas evolution profiles (CO, CO{sub 2}, NO, O{sub 2}), while the mechanism of ignition was elucidated from these profiles and corroborated by high-speed video recording. Under the experimental conditions of high carbon loading, clear interactive effects were observed for all the blends. Ignition of the lower rank coals (subbituminous, high volatile bituminous) enhanced the ignition of the higher rank coal (low volatile bituminous) in the blends. The ignition temperatures of the blends of the low rank coals (subbituminous-high volatile bituminous) were additive. However, for the rest of the blends the ignition temperatures were always closer to the lower rank coal in the blend. 21 refs., 8 figs.

  17. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  18. Non-slag co-gasification of biomass and coal in entrained-bed furnace

    Science.gov (United States)

    Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

    2018-02-01

    Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

  19. Pulverized coal firing of aluminum melting furnaces. First annual technical progress report, May 1978-June 1979

    Energy Technology Data Exchange (ETDEWEB)

    West, C.E.; Hines, J.E.; Stewart, D.L. Jr.; Yu, H.

    1979-10-01

    The ultimate objective of this program is the commercial demonstration of an efficient, environmentally acceptable coal firing process suitable for implementation on melting furnaces throughout the aluminum industry. To achieve this goal, the program has been divided into two phases. Phase I has begun with the design and construction of a 350 lb/h (coal) staged slagging cyclone combustor (SSCC) attached to a 7-ft dia aluminum melting ladle furnace. Process development will culminate with a 1000 pph prototype SSCC firing a 40,000 lb capacity open hearth melting furnace at the Alcoa Laboratories. Phase II implementation is currently planned for Alcoa's Lafayette, IN, Works, where two of the ingot plant's five open hearth melting furnaces will be converted to utilize coal. In addition to confirmation of data gathered in Phase I, the effect of extended production schedule operation on equipment and efficiencies will be determined. This work would begin in 1982 pursuant to technical and economic evaluation of the process development at that time. A major design subcontract for assistance in the design of the SSCC is 80% completed.

  20. Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Osintsev, V V; Khidiyatov, A M

    1981-01-01

    The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

  1. Coal Combustion Behavior in New Ironmaking Process of Top Gas Recycling Oxygen Blast Furnace

    Science.gov (United States)

    Zhou, Zhenfeng; Xue, Qingguo; Tang, Huiqing; Wang, Guang; Wang, Jingsong

    2017-10-01

    The top gas recycling oxygen blast furnace (TGR-OBF) is a new ironmaking process which can significantly reduce the coke ratio and emissions of carbon dioxide. To better understand the coal combustion characteristics in the TGR-OBF, a three dimensional model was developed to simulate the lance-blowpipe-tuyere-raceway of a TGR-OBF. The combustion characteristics of pulverized coal in TGR-OBF were investigated. Furthermore, the effects of oxygen concentration and temperature were also analyzed. The simulation results show that the coal burnout increased by 16.23% compared to that of the TBF. The oxygen content has an obvious effect on the burnout. At 70% oxygen content, the coal burnout is only 21.64%, with a decrease of 50.14% compared to that of TBF. Moreover, the effect of oxygen temperature is also very obvious.

  2. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) to Blast Furnaces

    International Nuclear Information System (INIS)

    Zhou, Chenn

    2008-01-01

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process

  3. Modeling coal combustion behavior in an ironmaking blast furnace raceway: model development and applications

    Energy Technology Data Exchange (ETDEWEB)

    Maldonado, D.; Austin, P.R.; Zulli, P.; Guo B. [BlueScope Steel Research Laboratories, Port Kembla, NSW (Australia)

    2009-03-15

    A numerical model has been developed and validated for the investigation of coal combustion phenomena under blast furnace operating conditions. The model is fully three-dimensional, with a broad capacity to analyze significant operational and equipment design changes. The model was used in a number of studies, including: Effect of cooling gas type in coaxial lance arrangements. It was found that oxygen cooling improves coal burnout by 7% compared with natural gas cooling under conditions that have the same amount of oxygen enrichment in the hot blast. Effect of coal particle size distribution. It was found that during two similar periods of operation at Port Kembla's BF6, a difference in PCI capability could be attributed to the difference in coal size distribution. Effect of longer tuyeres. Longer tuyeres were installed at Port Kembla's BF5, leading to its reline scheduled for March 2009. The model predicted an increase in blast velocity at the tuyere nose due to the combustion of volatiles within the tuyere, with implications for tuyere pressure drop and PCI capability. Effect of lance tip geometry. A number of alternate designs were studied, with the best-performing designs promoting the dispersion of the coal particles. It was also found that the base case design promoted size segregation of the coal particles, forcing smaller coal particles to one side of the plume, leaving larger coal particles on the other side. 11 refs., 15 figs., 4 tabs.

  4. Effects of heat treatments of coal on coke destruction under blast furnace conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    This paper discusses results of investigations on effects of chemical reactions in a blast furnace on coke disintegration and destruction. The investigations were carried out by the VUKhIN Institute branch in Kuznetsk. Effects of silicates and carbonates of sodium, potassium and zinc on mechanical coke properties were investigated under laboratory conditions. Coke samples were placed in a reactor and were treated by vapors of metal compounds. Coke produced from a coal mixture with conventional moisture content and from preheated coal mixture was used. Coal properties are given in a table. Design of laboratory equipment used for tests is shown in 2 schemes. Heat treatments influenced coke porosity and its structural strength. Proportion of large pores accessible to sodium and potassium in coke from preheated coal was 4.5 times lower than in coke from a conventional mixture. Adsorption of sodium and potassium on coke from preheated charge was lower (from 0.22% to 0.24%) than on coke from a conventional mixture (from 2.5% to 2.9%). Adsorption of alkali metals on coke reduced its structural strength and increased coke oxidation rate by carbon dioxide. Use of heat treatments of coal for coking reduced adsorption of alkali metals on coke in a blast furnace, increased coke structural strength and reduced coke oxidation rate by carbon dioxide. (16 refs.) (In Russian)

  5. CFD modelling and analysis of pulverized coal injection in blast furnace: an overview

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Yansong; Yu, Aibing [Laboratory for Simulation and Modelling of Particulate Systems, School of Materials Science and Engineering, The University of New South Wales (UNSW), Sydney, NSW 2052 (Australia); Zulli, Paul [BlueScope Steel Research (BSR), P.O. Box 202, Port Kembla, NSW 2505 (Australia)

    2011-05-15

    In order to understand the complicated phenomena of pulverized coal injection (PCI) process in blast furnace (BF), several mathematical models have been developed by the UNSW and BSR cooperation. These models are featuring from coal combustion in a pilot-scale test rig, to coal combustion in a real BF, and then to coal/coke combustion in a real BF, respectively. This paper reviews these PCI models in aspects of model developments and model applicability. The model development is firstly discussed in terms of model formulation, their new features and geometry/regions considered. The model applicability is then discussed in terms of main findings followed by the model evaluation on their advantages and limitations. It is indicated that the three PCI models are all able to describe PCI operation qualitatively. The model of coal/coke combustion in a real BF is more reliable for simulating in-furnace phenomena of PCI operation qualitatively and quantitatively. Such model gives a more reliable burnout prediction over the raceway surface, which could better represent the amount of unburnt char entering the coke bed. These models are useful for understanding the flow-thermo-chemical behaviours and then optimising the PCI operation in practice. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  6. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

    2015-01-01

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  7. Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

    Science.gov (United States)

    Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

    2018-03-01

    Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

  8. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    Science.gov (United States)

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  9. IDENTIFICATION OF PHASE COMPOSITION OF BINDERS FROM ALKALI-ACTIVATED MIXTURES OF GRANULATED BLAST FURNACE SLAG AND FLY ASH

    Directory of Open Access Journals (Sweden)

    JOZEF VLČEK

    2014-03-01

    Full Text Available The prepared alkali-activated binders (AAB and composites using suitable latent hydraulic raw materials represent an alternative to materials based on Portland cements. This paper deals with ways how to influence the functional parameters of AAB by setting up mixtures of granulated blast furnace slag (GBFS and fly ash with selected chemical compositions. In this way the course of hydration process is modified and the phase composition of products of alkali activation is changed as well as their final properties. The amorphous character of the hydration products makes evaluation of the phase composition of hardened AAB difficult and significantly limits the number of experimental techniques suitable to characterise their phase composition. It was observed that measuring the pH of water extracts obtained from the alkali-activated mixtures can give supplementary information about the process of hardening of alkali-activated mixtures of GBFS and fly ash.

  10. The role of SiO2 nanoparticles and ground granulated blast furnace slag admixtures on physical, thermal and mechanical properties of self compacting concrete

    International Nuclear Information System (INIS)

    Nazari, Ali; Riahi, Shadi

    2011-01-01

    Research highlights: → Nanoparticles in concrete. → Ground granulated blast furnace slag as concrete's binder. → Mechanical properties of concrete specimens by non-traditional admixtures. - Abstract: In this work, strength assessments and percentage of water absorption of self compacting concrete containing ground granulated blast furnace slag and SiO 2 nanoparticles as binder have been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impacts the physical and mechanical properties of concrete at early ages of curing, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt% at later ages. SiO 2 nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of ground granulated blast furnace slag and physical and mechanical properties of the specimens were measured. SiO 2 nanoparticle as a partial replacement of cement up to 3.0 wt% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH) 2 amount at the early ages and hence increase strength and improve the resistance to water permeability of concrete specimens. The increased SiO 2 nanoparticles' content by more than 3.0 wt%, causes the reduced strength because of the decreased crystalline Ca(OH) 2 content required for C-S-H gel formation. Several empirical relationships have been presented to predict flexural and split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing. Accelerated peak appearance in conduction calorimetry tests, more weight loss in thermogravimetric analysis and more rapid appearance of the peaks related to hydrated products in X-ray diffraction results, all indicate that SiO 2 nanoparticles could improve mechanical and physical properties of the concrete

  11. Potential modification of hydration of alkali activated mixtures from granulated blast furnace slag and fly ash

    Czech Academy of Sciences Publication Activity Database

    Tomková, V.; Ovčačík, F.; Vlček, J.; Ovčačíková, H.; Topinková, M.; Vavro, M.; Martinec, Petr

    2012-01-01

    Roč. 56, č. 2 (2012), s. 168-176 ISSN 0862-5468 R&D Projects: GA ČR GA106/09/0588 Institutional support: RVO:68145535 Keywords : alkali-activated materials * blast furnace slag * mechanical activation * fly ash Subject RIV: DD - Geochemistry Impact factor: 0.418, year: 2012 http://www.ceramics-silikaty.cz/2012/pdf/2012_02_168.pdf

  12. Study of some health physics parameters of bismuth-ground granulated blast furnace slag shielding concretes

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Sandeep, E-mail: sandeep0078monu@gmail.com [Department of Physics, Punjabi University, Patiala (India); Singh, Sukhpal, E-mail: sukhpal-78@rediffmail.com [Department of Basic and Applied Sciences, Punjabi University, Patiala (India)

    2016-05-06

    The Bismuth-ground granulated blastfurnace slang (Bi-GGBFS) concrete samples were prepared. The weight percentage of different elements present in Bi-GGBFS Shielding concretewas evaluated by Energy Dispersive X-ray Microanalysis (EDX). The exposure rate and absorbed dose rate characteristics were calculated theoretically for radioactive sources namely {sup 241}Am and {sup 137}Cs. Our calculations reveal that the Bi-GGBFS concretes are effective in shielding material for gamma radiations.

  13. Study of some health physics parameters of bismuth-ground granulated blast furnace slag shielding concretes

    Science.gov (United States)

    Kumar, Sandeep; Singh, Sukhpal

    2016-05-01

    The Bismuth-ground granulated blastfurnace slang (Bi-GGBFS) concrete samples were prepared. The weight percentage of different elements present inBi-GGBFS Shielding concretewas evaluated by Energy Dispersive X-ray Microanalysis (EDX). The exposure rate and absorbed dose rate characteristics were calculated theoretically for radioactive sources namely 241Am and 137Cs. Our calculations reveal that the Bi-GGBFS concretes are effective in shielding material for gamma radiations.

  14. Study of some health physics parameters of bismuth-ground granulated blast furnace slag shielding concretes

    International Nuclear Information System (INIS)

    Kumar, Sandeep; Singh, Sukhpal

    2016-01-01

    The Bismuth-ground granulated blastfurnace slang (Bi-GGBFS) concrete samples were prepared. The weight percentage of different elements present in Bi-GGBFS Shielding concretewas evaluated by Energy Dispersive X-ray Microanalysis (EDX). The exposure rate and absorbed dose rate characteristics were calculated theoretically for radioactive sources namely "2"4"1Am and "1"3"7Cs. Our calculations reveal that the Bi-GGBFS concretes are effective in shielding material for gamma radiations.

  15. Deposit growth and property development in coal-fired furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Baxter, L. [Sandia National Lab., Livermore, CA (United States)

    1995-11-01

    The objectives of this research project are: (1) to provide a self-consistent database of simultaneously measured, time-resolved ash deposit properties in well-controlled and well-defined environments and (2) to provide analytical expressions that relate deposit composition and structure to deposit properties of immediate relevance to PETC`s Combustion 2000 program. This project is distinguished from related work being done elsewhere by: (1) the development and deployment of in-situ diagnostics to monitor deposit properties, including heat transfer coefficients, porosity, emissivity, tenacity, strength, density, and viscosity; (2) the time resolution of such properties during deposit growth; (3) simultaneous measurement of structural and composition properties; (4) development of algorithms from a self-consistent, simultaneously measured database that includes the interdependence of properties; and (5) application of the results to technologically relevant environments such as those being planned under Combustion 2000 program. Work completed during FY94 emphasized diagnostic development. During FY95, this development work will be completed and we will emphasize application of the diagnostics to meet the other project objectives. Included in this work are the development and application of two in-situ, real-time diagnostic systems for monitoring the properties of inorganic materials on Heat transfer surfaces and in the gas-phase during controlled combustion of selected coal samples in Sandia`s Multifuel Combustor (MFC). Also, several diagnostics are being incorporated into the MFC that will eventually be used to characterize ash deposit properties.

  16. Prediction of the burnout performance of some South American coals using a drop-tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Richelieu Barranco; Michael Cloke; Edward Lester [University of Nottingham, Nottingham (United Kingdom). Fuel Technology Centre, School of Chemical, Environmental and Mining Engineering

    2003-10-01

    An experimental investigation into the combustion burnout behaviour of some South American coals was carried out in a drop-tube furnace. The samples, in two size fractions, were initially pyrolysed at a temperature of 1300{sup o}C, in a 1% of oxygen in nitrogen atmosphere for 200 ms. The re-firing of these pyrolysed chars was performed in the same apparatus, at the same temperature, during 400 ms, in an atmosphere containing 5% of oxygen in nitrogen. The coal samples used in this study were characterised by standard tests along with a specially developed image analysis technique (grey-scale histogram). Data of intrinsic reactivity, morphology, and burnout of the chars were correlated with maceral content of the feed coal by mean of linear regressions. In most cases, the results showed a poor correlation. Subsequently, when the rank of the coals was included in the regressions, the correlations remarkably improved in all cases. When further regressions of char properties with the grey-scale histogram of the coals were carried out, much better correlations were achieved. Therefore, the results indicate that the grey-scale histogram analysis provides a simple and objective technique to predict the combustion behaviour of these coals. 17 refs., 6 figs., 4 tabs.

  17. Composition and microstructure of a furnace ash deposit from a coal-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Fessler, R R

    1980-07-01

    An exploratory study of the structure and composition of furnace-ash deposits was carried out using optical metallography, electron microprobe analysis, scanning electron microscopy, and energy-dispersive X-ray analysis. The results of these analyses were supplemented by studies of particulate melting temperature using hot-stage microscopy to measure melting temperature, and energy-dispersive X-ray analyses to measure composition of melted particles. It was found that the general structure of the ash deposit was a matrix of glassy, spherical particles having a wide range of composition in which unfused particles containing iron oxide and calcium oxide were dispersed. At the imprint of the tube surface a considerable concentration of calcium, sulphur and iron was found. Near the fused outer surface of the deposit, the glassy materials had melted into a porous, glassy slag containing spherical globules of iron oxide combined with other materials. There were no systematic compositional gradients from the tube surface to the fused outer layer except for the sulfur layer found only at the tube surface. However, there were significant differences in composition from particle to particle and these differences were similar to those found in the coal mineral matter as isolated by low-temperature ashing. Single particles of low-temperature ash were found having low fusion temperatures, in the range of fusion temperatures for particles in furnance has. Thus, the glassy spheres found in furnace deposits could originate from single coal particles, without the need of interactions among coal particles or ash particles.

  18. Toward an understanding of coal combustion in blast furnace tuyere injection

    Energy Technology Data Exchange (ETDEWEB)

    John G. Mathieson; John S. Truelove; Harold Rogers [BlueScope Steel Research, Port Kembla, NSW (Australia)

    2005-07-01

    The former Broken Hill Proprietary Company Limited, along with its successors BlueScope Steel and BHP Billiton, like many of their iron and steel making counterparts, has had a long history of investigating pulverised coal injection and combustion under the conditions of blast furnace tuyere injection. A succession of pilot scale hot models and combustion test rigs have been constructed and operated at the company's Newcastle Laboratories beginning with the pilot scale hot raceway model in 1981. Each successive generation of test rig has attempted to provide a closer approximation to the actual blast furnace situation with the current test rig (1998 to present) seeking to promote an 'expanding' combusting coal plume. Test rig configuration is demonstrated to have a significant effect on coal burnout at a nominal transit time of 20 ms. The development of the combustion test rigs has been supported through the co-development of a range of sampling and measuring techniques and the application of a number of numerical combustion models. This paper reviews some of the milestones along the path of these investigations, the current understandings and what the future potentially holds. It's not solved yet! 17 refs., 11 figs.

  19. Use of image analysis on the prediction of coal burnout performance in a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    R. Barranco; M. Cloke; E. Lester [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre, SChEME

    2003-07-01

    An experimental investigation in a drop-tube furnace (DTF) into the combustion burnout performance of some South American coals was carried out. The coal samples, mainly from Colombia, were crushed and screened into three size fractions: 53-75 {mu}m, 106-125 {mu}m, and 150-180 {mu}m. These samples were characterised by standard tests along with a specially developed image analysis technique (grey-scale histogram). Pyrolysis of these samples was performed at a temperature of 1300{sup o}C, in a 1% of oxygen in nitrogen atmosphere for 200 ms. The chars obtained were then re-fired in the same apparatus, at the same temperature, at various residence times, in an atmosphere containing 5% of oxygen in nitrogen. The changes in the characteristics of the chars produced were assessed using a number of different techniques including intrinsic reactivity test and automatic char analysis. Despite the fact that all the coals used in this study were vitrinite-rich, variations in char morphology were evident. This demonstrated that it was impossible to assign any one char type to a single maceral group. It was apparent that vitrinite generates a wide range of char types depending upon the rank of the parent coal and on the maceral associations within the coal. In addition, a reactivity parameter, derived from the grey-scale histogram obtained by image analysis of the coal, was found to be important in the prediction of coal combustion behaviour. Some properties of the re-fired chars were compared with morphology and intrinsic reactivity data of the pyrolysed chars. The results showed that the poor burnout of one of the coals was clearly due to the formation of some particular chars during pyrolysis. This confirms the usefulness of high temperature pyrolysis chars as a predictor of burnout performance. 18 refs., 8 figs., 2 tabs.

  20. The chemical transformation of calcium in Shenhua coal during combustion in a muffle furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Sida [North China Electric Power Univ., Beijing (China). School of Energy, Power and Mechanical Engineering; Ministry of Education, Beijing (China). Key Lab. of Condition Monitoring and Control for Power Plant Equipment; Zhuo, Yuqun; Chen, Changhe [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering; Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering; Shu, Xinqian [China Univ. of Mining and Technology, Beijing (China). School of Chemical and Environmental Engineering

    2013-07-01

    The chemical reaction characteristics of calcium in three samples of Shenhua coal, i.e. raw sample, hydrochloric acid washed sample and hydrochloric acid washed light fraction, during combustion in a muffle furnace have been investigated in this paper. Ca is bound by calcite and organic matter in Shenhua coal. X ray diffraction (XRD) phase analysis has been conducted to these samples' combustion products obtained by heating at different temperatures. It has been found that the organically-bound calcium could easily react with clays and transform into gehlenite and anorthite partially if combusted under 815 C, whilst the excluded minerals promoted the conversion of gehlenite to anorthite. Calcite in Shenhua coal decomposed into calcium oxide and partially transformed into calcium sulfate under 815 C, and formed gehlenite and anorthite under 1,050 C. Calcite and other HCl-dissolved minerals in Shenhua coal were responsible mainly for the characteristic that the clay minerals in Shenhua coal hardly became mullite during combustion.

  1. Massive injection of coal and superoxygenated blast into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Toxopeus, H.L.; Danloy, G.; Franssen, R.; Havelange, O. [Corus, IJmuiden (Netherlands)

    2002-07-01

    The aim of the present project was to demonstrate the industrial feasibility of a massive injection of coal, {+-}270 kg/tHM, combined with a high O{sub 2} enrichment of the blast. The coke rate would thus be reduced to well below 250 kg/tHM. A reference level of 200-220 kg coal/tHM was successfully accomplished. However, the technical condition of the blast furnace hearths overruled all ambitions, the anticipated trial scheme had to be abandoned and no further trials were performed. A very short trial was aborted shortly after reaching an injection level of around 265 coal/tHM, due to excessive generation of very fine sludge originating from incomplete combustion. This forced the operators to investigate the merits of combustion more in depth. At the aimed low coke-rate detailed information about the gas distribution is of utmost importance. Therefore, in conjunction with the industrial tests, CRM designed a gas tracing method. Measurement of the transfer time between the injection point (a tuyere) and the sampling points (on an above-burden probe) would allow deduction of the radial gas distribution. CRM made the design and the start-up of an installation built by Hoogovens on blast furnace 7 of IJmuiden. Since then, repeated measurements have shown that the gas transfer time profiles are consistent with the data measured at the blast furnace top and at the wall. The modifications of the moveable armour position are reflected better and faster on the gas distribution as measured by helium tracing than on the skin flow temperatures.

  2. Study on the durability of concrete using granulated blast furnace slag as fine aggregate

    Science.gov (United States)

    Shi, Dongsheng; Liu, Qiang; Xue, Xinxin; He, Peiyuan

    2018-03-01

    In order to assessing the durability of concrete using granulated blastfurnace slag (GBS) as fine aggregate and compare it with natural river sand concrete, three different size of specimen were produced by using the same mix proportion with 3 different water cement ratios and 3 replacement ratios, and using it to measure the three aspects on the durability of concrete including freeze-thaw performance, dry-shrinkage performance and anti-chloride-permeability performance. In this paper. The test results show that using GBS as fine aggregate can slightly improve anti-chloride-permeability performance and dry-shrinkage performance of concrete in the condition of low water cement ratio, on the other hand, using GBS or natural river sand as fine aggregate has almost similar durability of concrete.

  3. Nitrogen conversion during rapid pyrolysis of coal and petroleum coke in a high-frequency furnace

    International Nuclear Information System (INIS)

    Yuan, Shuai; Zhou, Zhi-jie; Li, Jun; Wang, Fu-chen

    2012-01-01

    Highlights: ► Use a high-frequency furnace to study N-conversion during rapid pyrolysis of coal. ► Scarcely reported N-conversion during rapid pyrolysis of petroleum coke was studied. ► Both of NH 3 and HCN can be formed directly from coal during rapid pyrolysis. ► NH 3 –N yields are higher than HCN–N yields in most conditions. ► NH 3 –N yields of petroleum coke increase with temperature and no HCN detected. -- Abstract: Rapid pyrolysis of three typical Chinese coals, lignite from Inner Mongolia, bituminous from Shenfu coalfield, and anthracite from Guizhou, as well as a petroleum coke were carried out in a drop-style high-frequency furnace. The reactor was induction coil heated and had a very small high-temperature zone, which could restrain secondary conversions of nitrogen products. The effects of temperature and coal rank on conversions of fuel-N to primary nitrogen products (char-N, HCN–N, NH 3 –N and (tar + N 2 )–N) have been investigated. The results showed that, the increasing temperature reduced the yields of char-N and promoted the conversion of fuel-N to N 2 . Char-N yields increased, while volatile-N yields decreased as the coal rank increased. In most of the conditions, NH 3 –N yields were higher than HCN–N yields during rapid pyrolysis of coal. In the case of petroleum coke, NH 3 –N yields increased gradually with the increasing temperature, but no HCN was detected. We argue that NH 3 –N can be formed directly through the primary pyrolysis without secondary reactions. Although volatile-N yields of lignite were higher than those of bituminous, yields of (HCN + NH 3 )–N in volatile-N of lignite were lower than those of bituminous. While the (HCN + NH 3 )–N yields of anthracite were the lowest of the three coals. Both of the (HCN + NH 3 )–N yields and (HCN + NH 3 )–N proportions in volatile-N of petroleum coke were lower than the three coals.

  4. High calcium fly ash geopolymer stabilized lateritic soil and granulated blast furnace slag blends as a pavement base material.

    Science.gov (United States)

    Phummiphan, Itthikorn; Horpibulsuk, Suksun; Rachan, Runglawan; Arulrajah, Arul; Shen, Shui-Long; Chindaprasirt, Prinya

    2018-01-05

    Granulated Blast Furnace Slag (GBFS) was used as a replacement material in marginal lateritic soil (LS) while class C Fly Ash (FA) was used as a precursor for the geopolymerization process to develop a low-carbon pavement base material at ambient temperature. Unconfined Compression Strength (UCS) tests were performed to investigate the strength development of geopolymer stabilized LS/GBFS blends. Scanning Electron Microscopy and X-ray Diffraction analysis were undertaken to examine the role of the various influencing factors on UCS development. The influencing factors studied included GBFS content, Na 2 SiO 3 :NaOH ratio (NS:NH) and curing time. The 7-day soaked UCS of FA geopolymer stabilized LS/GBFS blends at various NS:NH ratios tested was found to satisfy the specifications of the Thailand national road authorities. The GBFS replacement was found to be insignificant for the improvement of the UCS of FA geopolymer stabilized LS/GBFS blends at low NS:NH ratio of 50:50. Microstructural analysis indicated the coexistence of Calcium Silicate Hydrate (CSH) and Sodium Alumino Silicate Hydrate products in FA geopolymer stabilized LS/GBFS blends. This research enables GBFS, which is traditionally considered as a waste material, to be used as a replacement and partially reactive material in FA geopolymer pavement applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Microstructure, SDAS and Mechanical Properties of A356 alloy Castings Made in Sand and Granulated Blast Furnace Slag Moulds

    Directory of Open Access Journals (Sweden)

    Jinugu B. R.

    2017-03-01

    Full Text Available Investigations were carried out to ensure the granulated blast furnace (GBF slag as an alternative mould material in foundry industry by assessing the cast products structure property correlations. Sodium silicate-CO2 process was adopted for preparing the moulds. Three types of moulds were made with slag, silica sand individually and combination of these two with 10% sodium silicate and 20 seconds CO2 gassing time. A356 alloy castings were performed on these newly developed slag moulds. The cast products were investigated for its metallography and mechanical properties. Results reveal that cast products with good surface finish and without any defects were produced. Faster heat transfers in slag moulds enabled the cast products with fine and refined grain structured; and also, lower Secondary Dendrite Arm Spacing (SDAS values were observed than sand mould. Slag mould casting shows improved mechanical properties like hardness, compression, tensile and impact strength compared to sand mould castings. Two types of tensile fracture modes, namely cleavage pattern with flat surfaces representing Al−Si eutectic zone and the areas of broken Fe-rich intermetallic compounds which appear as flower-like morphology was observed in sand mould castings. In contrast, GBF slag mould castings exhibit majority in dimple fracture morphology with traces of cleavage fracture. Charpy impact fractured surfaces of sand mould castings shows both transgranular and intergranular fracture modes. Only intergranular fracture mode was noticed in both GBF slag and mixed mould castings.

  6. Performance and Behaviour of Ground Granulated Blast Furnace Slag Imparted to Geopolymer Concrete Structural Elements and Analyzed with ANSYS

    Directory of Open Access Journals (Sweden)

    Maria Rajesh Antonyamaladhas

    2016-01-01

    Full Text Available This paper deals with the behaviour of geopolymer concrete using ground granulated blast furnace slag and steel fibre to compare with M40 grade cement concrete. The cast GPC specimens were placed in a hot curing chamber at 60∘C temperature for 24 hours and tested after 1, 7, 14, and 28 days of ambient curing to find the strength and durability of hardened concrete. The optimum value of compressive strength was attained at 12 Molarities. Fly ash was replaced by GGBS in GPC with different proportions such as 0% to 60% at 5% interval; the optimum strength value was obtained on 40% replacement. From the test results, the compressive, split-tensile, and flexural strength of GPC specimens were 20%, 43%, and 53% higher than those of the control specimens. Based on the optimum strength mix proportion, the structural elements were cast to investigate the stress-strain relations. The GPC beam and L-section showed 33% and 16% higher value. From the results of acid and sulphate resistance tests, it was found that the strength and weight ratio of GPC were higher than the control specimens. From the simulations, it was found that the experimental test results were approximately equal to the ANSYS.

  7. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    Science.gov (United States)

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. Copyright © 2012 Elsevier B.V. All rights reserved.

  8. Preparation of glass-forming materials from granulated blast furnace slag

    Science.gov (United States)

    Alonso, M.; Sáinz, E.; Lopez, F. A.

    1996-10-01

    Glass precursor materials, to be used for the vitrification of hazardous wastes, have been prepared from blast furnace slag powder through a sol-gel route. The slag is initially reacted with a mixture of alcohol (ethanol or methanol) and mineral acid (HNO3 or H2SO4) to give a sol principally consisting of Si, Ca, Al, and Mg alkoxides. Gelation is carried out with variable amounts of either ammonia or water. The gelation rate can be made as fast as desired by adding excess hydrolizing agent or else by distilling the excess alcohol out of the alkoxide solution. The resulting gel is first dried at low temperature and ground. The powder thus obtained is then heat treated at several temperatures. The intermediate and final materials are characterized by thermal analysis, infrared (IR) spectroscopy, X-ray diffraction, scanning electron microscopy (SEM), and chemical analysis. From the results, the operating conditions yielding a variety of glass precursors differing in their composition are established. The method, in comparison with direct vitrification of slag, presents a number of advantages: (1) the glass precursor obtained devitrifies at higher temperatures; (2) it enables the adjustment, to a certain extent, of the chemical composition of the glass precursor; and (3) it permits recovering marketable materials at different stages of the process.

  9. The role of SiO{sub 2} nanoparticles and ground granulated blast furnace slag admixtures on physical, thermal and mechanical properties of self compacting concrete

    Energy Technology Data Exchange (ETDEWEB)

    Nazari, Ali, E-mail: alinazari84@aut.ac.ir [Department of Technical and Engineering Sciences, Islamic Azad University (Saveh Branch), Felestin Sq., Saveh (Iran, Islamic Republic of); Riahi, Shadi [Department of Technical and Engineering Sciences, Islamic Azad University (Saveh Branch), Felestin Sq., Saveh (Iran, Islamic Republic of)

    2011-02-25

    Research highlights: {yields} Nanoparticles in concrete. {yields} Ground granulated blast furnace slag as concrete's binder. {yields} Mechanical properties of concrete specimens by non-traditional admixtures. - Abstract: In this work, strength assessments and percentage of water absorption of self compacting concrete containing ground granulated blast furnace slag and SiO{sub 2} nanoparticles as binder have been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impacts the physical and mechanical properties of concrete at early ages of curing, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt% at later ages. SiO{sub 2} nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of ground granulated blast furnace slag and physical and mechanical properties of the specimens were measured. SiO{sub 2} nanoparticle as a partial replacement of cement up to 3.0 wt% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH){sub 2} amount at the early ages and hence increase strength and improve the resistance to water permeability of concrete specimens. The increased SiO{sub 2} nanoparticles' content by more than 3.0 wt%, causes the reduced strength because of the decreased crystalline Ca(OH){sub 2} content required for C-S-H gel formation. Several empirical relationships have been presented to predict flexural and split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing. Accelerated peak appearance in conduction calorimetry tests, more weight loss in thermogravimetric analysis and more rapid appearance of the peaks related to hydrated products in X-ray diffraction results, all indicate that SiO{sub 2} nanoparticles could

  10. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Science.gov (United States)

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

  11. The range of ambient air pollution by effluents arising by coal combustion in different types of furnaces

    International Nuclear Information System (INIS)

    Konieczynski, J.; Pason, A.; Zelinski, J.

    1994-01-01

    The range of ambient air contamination caused by coal incineration in different furnace types was analysed. Application of the integrated emission coefficient enabled to determine domestic stoves as the main source of air pollutants in Gliwice. (Author). 7 refs, 2 tabs

  12. Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

    Energy Technology Data Exchange (ETDEWEB)

    Erfurth, Jens

    2012-07-01

    Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

  13. Repulsion forces of superplasticizers on ground granulated blast furnace slag in alkaline media, from AFM measurements to rheological properties

    Directory of Open Access Journals (Sweden)

    Palacios, M.

    2012-12-01

    Full Text Available The electrostatic and steric repulsion induced by different superplasticizers on ground granulated blast furnace slag in alkaline media have been studied. The superplasticizers were sulfonated naphthalene, sulfonated melamine, vinyl copolymer, and polycarboxylate- based admixtures. With these superplasticizers the slag suspensions had negative zeta potentials, ranging from -3 to -10 mV. For the first time the adsorbed layer thicknesses for superplasticizers on slag using colloidal probe atomic force microscopy has been measured. To model the interparticle force interactions an effective Hamaker constant was computed from dielectric properties measured on a dense slag sample produced by spark plasma sintering. The obtained results conclude that the dispersion mechanism for all the superplasticizers studied in the present work is mainly dominated by the steric repulsion. Results were then used in a yield stress model, YODEL, to predict the yield stress with and without the superplasticizers. Predictions of the yield stress agreed well with experimental results.

    En este trabajo se ha estudiado la repulsión electrostática y estérica inducida por diferentes aditivos superplastificantes en sistemas de escoria de horno alto en medios alcalinos. Se han estudiado aditivos superplastificantes basados en naftaleno, melamina, copolímeros vinílicos y basados en policarboxilato. Estos aditivos inducen en la escoria un potencial zeta negativo, entre -3 y -10 mV. Por primera vez, se ha determinado el grosor de la capa de aditivo adsorbido sobre la escoria mediante microscopía de fuerzas atómicas (AFM. Para modelizar las fuerzas de interacción entre partículas, se ha determinado la constante efectiva de Hamaker de la escoria a partir de las propiedades dieléctricas de una muestra de escoria obtenida mediante sinterización spark plasma sintering. Los resultados obtenidos concluyen que el mecanismo de dispersión de los superplastificantes

  14. Rheology and zeta potential of cement pastes containing calcined silt and ground granulated blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Safi, B.

    2011-09-01

    Full Text Available This study aimed to analyse the re-use of dam silt as a supplementary binder for self-compacting concrete (SCC. When burnt, silt becomes more reactive because the kaolin it contains is converted into metakaolin. Portland cement, calcined or burnt silt and ground granulated blast furnace slag were used in this research. Cement pastes were prepared with blends containing two or three of these materials. The replacement ratio for burnt silt in both cases was 10 % and 20 % by cement weight and the ratio for the slag was a constant 30 % by weight of the blend. Rheological and zeta potential tests were conducted to evaluate paste electrokinetics and rheological behaviour. The findings showed that burnt silt is apt for use as an addition to cement for SCC manufacture.

    En el presente trabajo se ha analizado la posibilidad de utilizar los lodos procedentes de embalses como adición en la fabricación del hormigón autocompactante (HAC. Con la calcinación, estos materiales se vuelven más reactivos debido a la transformación en metacaolín, del caolín que forma parte de su composición. Las materias primas empleadas en esta investigación son: cemento Pórtland, lodos de embalse calcinados y escorias granuladas de horno alto. Se prepararon pastas de cemento con mezclas que contenían dos o tres de estos materiales. El porcentaje de reemplazo de los lodos calcinados osciló entre el 10 y el 20 % en peso del cemento, mientras que el de la escoria fue del 30 % en peso de la mezcla. Se llevaron a cabo ensayos reológicos y de potencial zeta para evaluar el comportamiento electrocinético y reológico de las distintas pastas. De acuerdo con los resultados obtenidos, una vez calcinados, los lodos de embalse son aprovechables como adición al cemento con destino a la preparación de HAC.

  15. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

    International Nuclear Information System (INIS)

    Zhong Shiyun; Ni Kun; Li Jinmei

    2012-01-01

    Highlights: ► The mortar with uncalcined FGD gypsum has suitable workability. ► The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. ► The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. ► The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C–S–H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563–938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO 4 2- from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO 4 2- releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO 4 2- from the mortar with 20% FGD gypsum is 9200 mg·m −2 , which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  16. Rice husk ash as a source of silica in alkali-activated fly ash and granulated blast furnace slag systems

    Directory of Open Access Journals (Sweden)

    Mejía, J. M.

    2013-09-01

    Full Text Available This study assesses the viability of using an agro-industrial by-product, rice husk ash (RHA from a Colombian rice company’s combustion facility, as a total replacement for the commercial sodium silicate ordinarily used in alkaliactivated binders. Fly ash (FA, granulated blast furnace slag (GBFS and binary 50FA:50GBFS blended pastes were activated with a mix of sodium hydroxide and either sodium silicate or one of two types of RHA. The pastes were characterised for strength, mineralogy and microstructure. The findings showed that the agro-industrial by-product can be used to yield alkali-activated materials with 7-day mechanical strengths on the order of 42 MPa. The study confirmed that both amorphous silica and part of the crystalline silica present in RHA participate in the alkaline activation process, providing the alkalinity is suitably adjusted.Este estudio evalúa la viabilidad de utilizar un subproducto agroindustrial, la ceniza de cascarilla de arroz (RHA proveniente de un equipo combustor de una empresa Arrocera en Colombia, como reemplazo total de la sílice aportada por el silicato de sodio comercial en sistemas cementicios activados alcalinamente. Se prepararon pastas de ceniza volante (FA, de escoria de alto horno (GBFS y un sistema binario 50FA:50GBFS, que fueron activadas por una mezcla de silicato de sodio e hidróxido de sodio, y por dos tipos de RHA. Las mezclas se caracterizaron mecánica, mineralógica y microestructuralmente. Los resultados demuestran que es posible obtener materiales activados alcalinamente con resistencias mecánicas del orden de 42 MPa, a 7 días de curado, utilizando el subproducto agroindustrial. Este estudio corrobora que tanto la sílice amorfa como parte de la sílice cristalina presente en RHA tienen la posibilidad de participar en el proceso de activación alcalina, siempre y cuando las condiciones de alcalinidad estén adecuadamente ajustadas.

  17. Numerical study of furnace process of a 600 MW pulverized coal boiler under low load with SNCR application

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Q.X.; Shi, Y.; Liu, H.; Yang, C.H.; Wu, S.H. [Harbin Institute of Technology, Harbin (China)

    2013-07-01

    Numerical simulation of flow, heat transfer, and combustion process in a 600MW pulverized coal boiler under low load is performed using Computational Fluid Dynamics (CFD) code Fluent. The distributions of temperature and species were obtained and their influences on Selective non-catalytic reduction (SNCR) were analyzed. The results indicate that the furnace temperature changed significantly as the operation load declines. The furnace space with proper temperature for SNCR reaction becomes lower with decreasing of operation load. As the load falls off, the available O{sub 2}concentration for SNCR reactions rises gently and the initial NOx concentration for SNCR reactions debases slightly. These variations can have some influence on the SNCR process. For the upper furnace where the temperature is suitable for SNCR reactions, the CO concentration is close to 0 under different load. Consequently, the SNCR process will not be affected by CO based on the calculation in this work.

  18. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    OpenAIRE

    Jovanović Filip P.; Berić Ivana M.; Jovanović Petar M.; Jovanović Aca D.

    2016-01-01

    This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reductio...

  19. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 3: Combustors, furnaces and low-BTU gasifiers. [used in coal gasification and coal liquefaction (equipment specifications)

    Science.gov (United States)

    Hamm, J. R.

    1976-01-01

    Information is presented on the design, performance, operating characteristics, cost, and development status of coal preparation equipment, combustion equipment, furnaces, low-Btu gasification processes, low-temperature carbonization processes, desulfurization processes, and pollution particulate removal equipment. The information was compiled for use by the various cycle concept leaders in determining the performance, capital costs, energy costs, and natural resource requirements of each of their system configurations.

  20. Fluorine determination in coal using high-resolution graphite furnace molecular absorption spectrometry and direct solid sample analysis

    Energy Technology Data Exchange (ETDEWEB)

    Machado, Patrícia M.; Morés, Silvane; Pereira, Éderson R. [Departamento de Química, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Welz, Bernhard, E-mail: w.bernardo@terra.com.br [Departamento de Química, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Instituto Nacional de Ciência e Tecnologia do CNPq, INCT de Energia e Ambiente, Universidade Federal da Bahia, 40170-115 Salvador, BA (Brazil); Carasek, Eduardo [Departamento de Química, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Andrade, Jailson B. de [Instituto Nacional de Ciência e Tecnologia do CNPq, INCT de Energia e Ambiente, Universidade Federal da Bahia, 40170-115 Salvador, BA (Brazil)

    2015-03-01

    The absorption of the calcium mono-fluoride (CaF) molecule has been employed in this study for the determination of fluorine in coal using direct solid sample analysis and high-resolution continuum source graphite furnace molecular absorption spectrometry (HR-CS GF MAS). The rotational line at 606.440 nm was used for measuring the molecular absorption in the gas phase. The pyrolysis and vaporization temperatures were 700 °C and 2100 °C, respectively. Different chemical modifiers have been studied, such as Pd and Ir as permanent modifiers, and Pd and the mixed Pd/Mg modifier in solution. The limit of detection and the characteristic mass were 0.3 and 0.1 ng F, respectively. One certified reference material (CRM) of coal (NIST 1635) and four CRMs with a non-certified value for F (SARM 18, SARM 20, BCR 40, BCR 180) were used to evaluate the accuracy and precision of the method, obtaining good agreement (104%) with the certified value and with the informed values (ranging from 90 to 103%). - Highlights: • High-resolution Graphite Furnace Molecular Absorption Spectrometry (HR-GF MAS) • Fluorine has been determined using HR-GF MAS of the CaF molecule. • The CaF molecule was generated in a graphite furnace at a temperature of 2100 °C • Coal samples have been analyzed using direct solid sample introduction. • Aqueous standard solutions have been used for calibration.

  1. Fundamental study of the pulverized coal char combustion in oxyfuel mode with drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Ito, Takamasa; Takafuji, Makoto; Suda, Toshiyuki; Fujimori, Toshiro [Heat and Fluid Dynamics Department, Yokohama (Japan)

    2013-07-01

    The combustion characteristics of coal char particles in either O{sub 2}/N{sub 2} or O{sub 2}/CO{sub 2} conditions were experimentally investigated. Especially, the char burnout, the char particle temperature and the shrinkage of the char particles were discussed. A Drop Tube Furnace (DTF: whose wall temperature was set at 873, 923 and 973 K) was used as the experimental apparatus. The experimental results revealed that, in equivalent oxygen concentration, the char burnout and the char particle temperature were higher in O{sub 2}/N{sub 2} conditions than those in O{sub 2}/CO{sub 2} conditions. The shrinkage of the char particle did not show the large difference in either O{sub 2}/N{sub 2} or O{sub 2}/CO{sub 2} conditions. Up to 15% of char burnout, the char particle diameters were reduced gradually. Up to 80% of char burnout, the char particle diameters were not changed. This is supposed that the chemical reaction is mainly occurred not on the external surface but on the internal surface of the char particle. Over 80% of char burnout, sudden shrinkage could be seen. Finally, an empirical equation for the prediction of the char particle shrinkage was introduced. Further investigation is required in high operating temperature, where CO{sub 2} gasification may have a large influence on the char burnout.

  2. Numerical study on NO formation in a pulverized coal-fired furnace using oxy-fuel combustion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Aiyue; Chen, Yuan; Sheng, Changdong [Southeast Univ., Nanjing (China). School of Energy and Environment

    2013-07-01

    Computational fluid dynamics (CFD) approach was employed to numerically investigate NO formation in a 600 MW wall-fired pulverized coal-fired furnace retrofitted for oxy-coal combustion, aimed at the impacts of flue gas recycle ratio, O{sub 2} staging and recycled NO with the recycled flue gas (RFG) on NO formation and emission. An in-house CFD research code for conventional air combustion was developed and extended to simulate O{sub 2}/RFG combustion with specific considerations of the change of gas properties and its impact on coal particle combustion processes. The extended De Soete mechanisms including NO reburning mechanism were applied to describe transformations of fuel nitrogen. It was shown that CFD simulation represented the significant reduction of NO formation during O{sub 2}/RFG combustion compared to that during air combustion. The in-burner and particularly the in-furnace O{sub 2} staging were confirmed still to play very important roles in NO formation control. Changing the recycle ratio had significant impact on the combustion performance and consequently on NO formation and emission. With the combustion performance ensured, decreasing the flue gas recycle ratio or increasing the inlet O{sub 2} concentration of combustion gas led to reduction of NO formation and emission. Although NO formation and emission was found to increase with increasing the inlet NO concentration of combustion gas, CFD simulation indicated that {proportional_to}74% of the inlet NO was reduced in the furnace, consistent with the experimental data reported in the literature. This demonstrated the significant contribution of reburning mechanism to the reduction of the recycled NO in the furnace.

  3. Fouling deposition characteristic by variation of coal particle size and deposition temperature in DTF (Drop Tube Furnace)

    Energy Technology Data Exchange (ETDEWEB)

    Namkung, Hueon; Jeon, Youngshin; Kim, Hyungtaek [Ajou Univ., Suwon (Korea, Republic of). Div. of Energy Systems Research; Xu, Li-hua [IAE, Suwon (Korea, Republic of). Plant Engineering Center

    2013-07-01

    One of the major operation obstacles in gasification process is ash deposition phenomenon. In this investigation, experiment was carried out to examine coal fouling characteristics using a laminar DTF (Drop Tube Furnace) with variation of operating condition such as different coal size, and probe surface temperature. Four different samples of pulverized coal were injected into DTF under various conditions. The ash particles are deposited on probe by impacting and agglomerating action. Fouling grains are made of eutectic compound, which is made by reacting with acid minerals and alkali minerals, in EPMA (Electron Probe Micro-Analysis). And agglomeration area of fouling at top layer is wide more than it of middle and bottom layer. The major mineral factors of fouling phenomenon are Fe, Ca, and Mg. The deposition quantity of fouling increases with increasing particle size, high alkali mineral (Fe, Ca, and Mg) contents, and ash deposition temperature.

  4. Effect of High-Temperature Curing Methods on the Compressive Strength Development of Concrete Containing High Volumes of Ground Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Wonsuk Jung

    2017-01-01

    Full Text Available This paper investigates the effect of the high-temperature curing methods on the compressive strength of concrete containing high volumes of ground granulated blast-furnace slag (GGBS. GGBS was used to replace Portland cement at a replacement ratio of 60% by binder mass. The high-temperature curing parameters used in this study were the delay period, temperature rise, peak temperature (PT, peak period, and temperature down. Test results demonstrate that the compressive strength of the samples with PTs of 65°C and 75°C was about 88% higher than that of the samples with a PT of 55°C after 1 day. According to this investigation, there might be optimum high-temperature curing conditions for preparing a concrete containing high volumes of GGBS, and incorporating GGBS into precast concrete mixes can be a very effective tool in increasing the applicability of this by-product.

  5. Distinctive features of high-ash bituminuos coals combution with low milling fineness in furnace chambers with bottom blowing

    Science.gov (United States)

    Zroychikov, N. A.; Kaverin, A. A.; Biryukov, Ya A.

    2017-11-01

    Nowadays the problem of improvement of pulverized coal combustion schemes is an actual one for national power engineering, especially for combustion of coals with low milling fineness with significant portion of moisture or mineral impurities. In this case a big portion of inert material in the fuel may cause impairment of its ignition and combustion. In addition there are a lot of boiler installations on which nitrogen oxides emission exceeds standard values significantly. Decreasing of milling fineness is not without interest as a way of lowering an electric energy consumption for pulverization, which can reach 30% of power plant’s auxiliary consumption of electricity. Development of a combustion scheme meeting the requirements both for effective coal burning and environmental measures (related to NOx emission) is a complex task and demands compromising between these two factors, because implementation of NOx control by combustion very often leads to rising of carbon-in-ash loss. However widespread occurrence of such modern research technique as computer modeling allows to conduct big amount of variants calculations of combustion schemes with low cost and find an optimum. This paper presents results of numerical research of combined schemes of coal combustion with high portion of inert material based on straight-flow burners and nozzles. Several distinctive features of furnace aerodynamics, heat transfer and combustion has been found. The combined scheme of high-ash bituminouos coals combustion with low milling fineness, which allows effective combustion of pointed type of fuels with nitrogen oxides emission reduction has been proposed.

  6. Distribution of Clay Minerals in Light Coal Fractions and the Thermal Reaction Products of These Clay Minerals during Combustion in a Drop Tube Furnace

    Directory of Open Access Journals (Sweden)

    Sida Tian

    2016-06-01

    Full Text Available To estimate the contribution of clay minerals in light coal fractions to ash deposition in furnaces, we investigated their distribution and thermal reaction products. The light fractions of two Chinese coals were prepared using a 1.5 g·cm−3 ZnCl2 solution as a density separation medium and were burned in a drop-tube furnace (DTF. The mineral matter in each of the light coal fractions was compared to that of the relevant raw coal. The DTF ash from light coal fractions was analysed using hydrochloric acid separation. The acid-soluble aluminium fractions of DTF ash samples were used to determine changes in the amorphous aluminosilicate products with increasing combustion temperature. The results show that the clay mineral contents in the mineral matter of both light coal fractions were higher than those in the respective raw coals. For the coal with a high ash melting point, clay minerals in the light coal fraction thermally transformed more dehydroxylation products compared with those in the raw coal, possibly contributing to solid-state reactions of ash particles. For the coal with a low ash melting point, clay minerals in the light coal fraction produced more easily-slagging material compared with those in the raw coal, playing an important role in the occurrence of slagging. Additionally, ferrous oxide often produces low-melting substances in coal ash. Due to the similarities of zinc oxide and ferrous oxide in silicate reactions, we also investigated the interactions of clay minerals in light coal fractions with zinc oxide introduced by a zinc chloride solution. The extraneous zinc oxide could react, to a small extent, with clay minerals in the coal during DTF combustion.

  7. Spontaneous ignition characteristics of coal in a large-scale furnace: An experimental and numerical investigation

    International Nuclear Information System (INIS)

    Wen, Hu; Yu, Zhijin; Deng, Jun; Zhai, Xiaowei

    2017-01-01

    Highlights: • Three coal spontaneous combustion coupled models based on various flow equations were constructed and compared. • The airflow behavior in loose coal should be defined as a Brinkman flow. • The self-heating of coal in a large-scale reactor was numerically reappeared. • The effect of heat dissipated conditions on temperature profiles of broken coal was presented. - Abstract: A comprehensive understanding of the spontaneous combustion characteristics of coal in various surroundings is necessary for developing reliable test platform and predictive models. In this study, the characteristics of oxidation and self-heating combining various gas flow equations in loose coal were investigated separately and used to simulate the experimental procedure of spontaneous combustion. The main focus was to investigate the effect of thermal boundary on temperature profiles as well as spontaneous combustion period. The results showed that the numerical approach was validated by comparison with the test data. Furthermore, the model based upon Brinkman equation showed a higher accuracy, which indicated that airflow behavior influences the balances of coal oxidation and heat dissipation, thus impacts the temperature profiles of loose coal. The areas of high temperature zones would be evidently expanded and the spontaneous ignition time would be significantly accelerated if the thermal exchange between the coal and its surroundings decreased. Our results, especially for the field of engineering, have substantial effects for grasping and controlling coal spontaneous combustion disaster.

  8. Estimation of Corrosion-Free Life for Concrete Containing Ground Granulated Blast-Furnace Slag under a Chloride-Bearing Environment

    Directory of Open Access Journals (Sweden)

    Sung In Hong

    2017-01-01

    Full Text Available The rate of chloride transport by diffusion in concrete containing ground granulated blast-furnace slag (GGBS was mathematically estimated to predict the corrosion-free service life of concrete structures exposed to seawater environment. As a factor to corrosiveness of steel embedment, replacement ratio of GGBS was selected, accounting for 25 and 50% to total binder. As a result, it was found that an increase in the GGBS content resulted in an increase in the chloride binding capacity, which would give rise to a lower chloride diffusion rate, thereby reducing the risk of chloride-induced corrosion. When it comes to the sensitivity of parameters to service life, the effective diffusivity showed a marginal influence on serviceability, irrespective of GGBS contents while surface chloride content and critical threshold concentration revealed more crucial factors to long term chloride diffusion. As the GGBS replacement increased, the variation in service life has become less influential with changing parameters. Substantially, GGBS concrete at high replacement ratio enhanced the service life due to a combination of dense pore structure and enhanced chloride binding capacity.

  9. Risk management of energy efficiency projects in the industry - sample plant for injecting pulverized coal into the blast furnaces

    Directory of Open Access Journals (Sweden)

    Jovanović Filip P.

    2016-01-01

    Full Text Available This paper analyses the applicability of well-known risk management methodologies in energy efficiency projects in the industry. The possibilities of application of the selected risk management methodology are demonstrated within the project of the plants for injecting pulverized coal into blast furnaces nos. 1 and 2, implemented by the company US STEEL SERBIA d.o.o. in Smederevo. The aim of the project was to increase energy efficiency through the reduction of the quantity of coke, whose production requires large amounts of energy, reduction of harmful exhaust emission and increase productivity of blast furnaces through the reduction of production costs. The project was complex and had high costs, so that it was necessary to predict risk events and plan responses to identified risks at an early stage of implementation, in the course of the project design, in order to minimise losses and implement the project in accordance with the defined time and cost limitations. [Projekat Ministarstva nauke Republike Srbije, br. 179081: Researching contemporary tendencies of strategic management using specialized management disciplines in function of competitiveness of Serbian economy

  10. Influence of rubber granulate in the coal blend on important process parameters of the coking plant

    Energy Technology Data Exchange (ETDEWEB)

    A. Winter; K. Pilz; A. Gahleitner; G. Woisetschlaeger; Monika Friedl [Voestalpine Stahl GmbH (Germany)

    2004-07-01

    The talk is outlined in a series of 14 slides/overheads. It discusses the use of scrapped tires in coking plant and traces the amount of zinc present in every product of the coking plant, blast furnaces and sintering plant - coke, coke breeze, sinter and waste water produced.

  11. Investigations of co-combustion of plastics in a coal dust furnace; Untersuchungen zur Mitverbrennung von Kunststoffen in einer Kohlestaubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Gerhardt, T.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD); Christill, M.; Kicherer, A.; Seifert, H. [BASF AG, Verfahrenstechnik-ZET/EH-L544, Ludwigshafen am Rhein (Germany)

    1996-12-31

    In a cooperation project of the Institute of Process Engineering and Power Plant TEchnology (IVD) at the University of Stuttgart and the BASF AG, investigations of co-combustion of plastic material in a coal dust furnace were carried out. The central question of the research work was the ignition and burnout of the particles in dependence of the residence time in the hot part of the furnace. Particle sizes were varied with the aim to define the largest possible particle size in order to minimize the cost of fuel preparation by grinding. On the other hand, tests were made with pure materials and synthetic mixtures of these in order to characterize the influence of different types of plastic. The investigations showed that plastics are suited as fuels for coal dust furnaces, and that the cost of fuel preparation can be reduced to an acceptable level. With polyethylene, which is difficult to ignite, an upper particle size limit of 1.25 to 1.5 mm was reached in the IVD test stand. In industrial applications with a different burner arrangement, even better results may be expected. (orig/AKB) [Deutsch] In einer Zusammenarbeit zwischen dem Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart und der BASF AG wurden Versuche zur Coverbrennung von Kunststoffen in einer Kohlenstaubfeuerung durchgefuehrt. Im Mittelpunkt der Untersuchungen standen Zuendung und Abbrand der Kunststoffpartikel in Abhaengigkeit von der Verweilzeit im heissen Bereich der Brennkanner. Variiert wurden hierzu zum einen die Partikelgroessen mit dem Ziel, den Aufbereitungsaufwand durch Zerkleinerung zu minimieren. Zur Charakterisierung der Einfluesse verschiedener Kunststoffarten wurden die Versuche mit unterschiedlichen Reinkunststoffen und synthetischen Mischungen durchgefuehrt. Die Versuche zeigen, dass sich Kunststoffe mit vertretbarem Mahlaufwand in der Staubfeuerung einsetzen lassen. Am Beispiel des Polyethylen, eines der thermogravimetrischen Analyse nach relativ

  12. Investigations of co-combustion of plastics in a coal dust furnace; Untersuchungen zur Mitverbrennung von Kunststoffen in einer Kohlestaubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Gerhardt, T; Spliethoff, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD); Christill, M; Kicherer, A; Seifert, H [BASF AG, Verfahrenstechnik-ZET/EH-L544, Ludwigshafen am Rhein (Germany)

    1997-12-31

    In a cooperation project of the Institute of Process Engineering and Power Plant TEchnology (IVD) at the University of Stuttgart and the BASF AG, investigations of co-combustion of plastic material in a coal dust furnace were carried out. The central question of the research work was the ignition and burnout of the particles in dependence of the residence time in the hot part of the furnace. Particle sizes were varied with the aim to define the largest possible particle size in order to minimize the cost of fuel preparation by grinding. On the other hand, tests were made with pure materials and synthetic mixtures of these in order to characterize the influence of different types of plastic. The investigations showed that plastics are suited as fuels for coal dust furnaces, and that the cost of fuel preparation can be reduced to an acceptable level. With polyethylene, which is difficult to ignite, an upper particle size limit of 1.25 to 1.5 mm was reached in the IVD test stand. In industrial applications with a different burner arrangement, even better results may be expected. (orig/AKB) [Deutsch] In einer Zusammenarbeit zwischen dem Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart und der BASF AG wurden Versuche zur Coverbrennung von Kunststoffen in einer Kohlenstaubfeuerung durchgefuehrt. Im Mittelpunkt der Untersuchungen standen Zuendung und Abbrand der Kunststoffpartikel in Abhaengigkeit von der Verweilzeit im heissen Bereich der Brennkanner. Variiert wurden hierzu zum einen die Partikelgroessen mit dem Ziel, den Aufbereitungsaufwand durch Zerkleinerung zu minimieren. Zur Charakterisierung der Einfluesse verschiedener Kunststoffarten wurden die Versuche mit unterschiedlichen Reinkunststoffen und synthetischen Mischungen durchgefuehrt. Die Versuche zeigen, dass sich Kunststoffe mit vertretbarem Mahlaufwand in der Staubfeuerung einsetzen lassen. Am Beispiel des Polyethylen, eines der thermogravimetrischen Analyse nach relativ

  13. Mathematic Modeling for Vegetal Coal Activation in a Rotating Cylindrical Furnace

    Directory of Open Access Journals (Sweden)

    Carlos Zalazar-Oliva

    2016-05-01

    Full Text Available The activation of vegetal coal by applying physical or thermal methods is carried out under an atmosphere containing air, carbon dioxide or water vapor at temperatures ranging from 800 °C and 900 °C. This investigation was completed based on the mathematical modeling for the coal activation process in order to estimate the gas distribution and coal temperatures inside a rotating cylindrical kiln. The model consists of a system of non-lineal differential equations and equations to calculate the temperature of the cylinder internal wall and heat transfer coefficients. The 4th order Runge–Kutta method was used for the calculations. The comparison of the results obtained from modeling gas temperatures in the interior of the cylinder and the experimental data indicated that the variation is insignificant with an error margin below 5 %.

  14. Use of CaO as an activator for producing a price-competitive non-cement structural binder using ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Sik; Jun, Yubin; Lee, Changha, E-mail: clee@unist.ac.kr; Oh, Jae Eun, E-mail: ohjaeeun@unist.ac.kr

    2013-12-15

    The use of calcium oxide (CaO) demonstrates a superior potential for the activation of ground granulated blast furnace slag (GGBFS), and it produces a higher mechanical strength than calcium hydroxide [Ca(OH){sub 2}]. The mechanical strength differences between CaO- and Ca(OH){sub 2}-activated GGBFS binders are explored using isothermal calorimetry, powder X-ray diffraction, thermogravimetric and differential thermal analysis (TGA and DTA) as well as compressive strength testing. Calcium silicate hydrate (C–S–H), Ca(OH){sub 2} and a hydrotalcite-like phase are found as reaction products in all samples. The TGA and DTA results indicate that the use of CaO produces more C–S–H, although this is not likely to be the primary cause of higher strength development in the CaO-activated GGBFS. Rather, other factors such as porosity may govern the strength at a higher order of magnitude. Significant reduction of Ca(OH){sub 2} occurs only with the use of Ca(OH){sub 2}, followed by the formation of carbonate (CaCO{sub 3}), indicating carbonation. -- Highlights: •CaO showed a better potential for the activation of GGBFS than Ca(OH){sub 2}. •Strength test, XRD, TGA/DTA and isothermal calorimetry are used. •C-S-H, Ca(OH){sub 2}, and a hydrotalcite-like phase are found in all samples. •The use of Ca(OH){sub 2} causes some degree of carbonation.

  15. Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement; Efecto de la incorporacion de ceniza volante y escoria de horno alto en el comportamiento electroquimico de concretos de cemento comercial

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

    2015-07-01

    This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

  16. Weighted sum of gray gases model optimization for numerical investigations of processes inside pulverized coal-fired furnaces

    Science.gov (United States)

    Crnomarkovic, Nenad; Belosevic, Srdjan; Tomanovic, Ivan; Milicevic, Aleksandar

    2017-12-01

    The effects of the number of significant figures (NSF) in the interpolation polynomial coefficients (IPCs) of the weighted sum of gray gases model (WSGM) on results of numerical investigations and WSGM optimization were investigated. The investigation was conducted using numerical simulations of the processes inside a pulverized coal-fired furnace. The radiative properties of the gas phase were determined using the simple gray gas model (SG), two-term WSGM (W2), and three-term WSGM (W3). Ten sets of the IPCs with the same NSF were formed for every weighting coefficient in both W2 and W3. The average and maximal relative difference values of the flame temperatures, wall temperatures, and wall heat fluxes were determined. The investigation showed that the results of numerical investigations were affected by the NSF unless it exceeded certain value. The increase in the NSF did not necessarily lead to WSGM optimization. The combination of the NSF (CNSF) was the necessary requirement for WSGM optimization.

  17. Influence of the gray gases number in the weighted sum of gray gases model on the radiative heat exchange calculation inside pulverized coal-fired furnaces

    Directory of Open Access Journals (Sweden)

    Crnomarković Nenad Đ.

    2016-01-01

    Full Text Available The influence of the number of gray gases in the weighted sum in the gray gases model on the calculation of the radiative heat transfer is discussed in the paper. A computer code which solved the set of equations of the mathematical model describing the reactive two-phase turbulent flow with radiative heat exchange and with thermal equilibrium between phases inside the pulverized coal-fired furnace was used. Gas-phase radiative properties were determined by the simple gray gas model and two combinations of the weighted sum of the gray gases models: one gray gas plus a clear gas and two gray gases plus a clear gas. Investigation was carried out for two values of the total extinction coefficient of the dispersed phase, for the clean furnace walls and furnace walls covered by an ash layer deposit, and for three levels of the approximation accuracy of the weighting coefficients. The influence of the number of gray gases was analyzed through the relative differences of the wall fluxes, wall temperatures, medium temperatures, and heat transfer rate through all furnace walls. The investigation showed that there were conditions of the numerical investigations for which the relative differences of the variables describing the radiative heat exchange decrease with the increase in the number of gray gases. The results of this investigation show that if the weighted sum of the gray gases model is used, the complexity of the computer code and calculation time can be reduced by optimizing the number of gray gases. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in-house developed software tools

  18. Performance of double-layer biofilter packed with coal fly ash ceramic granules in treating highly polluted river water.

    Science.gov (United States)

    Jing, Zhaoqian; Li, Yu-You; Cao, Shiwei; Liu, Yuyu

    2012-09-01

    To improve trickling filters' denitrification efficiency, a biofilter with a trickling upper layer and a submerged lower layer was developed and applied in treating highly polluted river water. It was packed with porous coal fly ash ceramic granules. Its start-up characteristics, influence of hydraulic loading rates (HLR), carbon/nitrogen (C/N) ratio and filter depth on pollutants removal were investigated. The results indicated this biofilter was started quickly in 16 days with river sediment as inoculum. Alternating nitrification and denitrification were achieved when water flowed downwards. COD and nitrogen were mainly removed in the upper layer and the lower layer, respectively. With HLR of 4.0-5.0m(3)/(m(2)d), chemical oxygen demand (COD), ammonium (NH(4)(+)-N) and total nitrogen (TN) in the effluent were below 50, 5 and 15 mg/L, respectively. This biofilter removed more than 80% of COD, 85% of NH(4)(+)-N and 60% of TN with C/N ratios ranging from 6 to 10. Copyright © 2012 Elsevier Ltd. All rights reserved.

  19. The comparative analysis of heat transfer efficiency in the conditions of formation of ash deposits in the boiler furnaces, with taking into account the crystallization of slag during combustion of coal and water-coal fuel

    Science.gov (United States)

    Salomatov, V. V.; Kuznetsov, G. V.; Syrodoy, S. V.

    2017-11-01

    The results of the numerical simulation of heat transfer from the combustion products of coal and coal-water fuels (CWF) to the internal environment. The mathematical simulation has been carried out on the sample of the pipe surfaces of the combustion chamber of the boiler unit. The change in the characteristics of heat transfer (change of thermochemical characteristics) in the conditions of formation of the ash deposits have been taken into account. According to the results of the numerical simulation, the comparative analysis of the efficiency of heat transfer has been carried out from the furnace environment to the inside pipe coolant (water, air, or water vapor) from the combustion of coal and coal-water fuels. It has been established that, in the initial period of the boiler unit operation during coal fuel combustion the efficiency of heat transfer from the combustion products of the internal environment is higher than when using CWF. The efficiency of heat transfer in CWF combustion conditions is more at large times (τ≥1.5 hours) of the boiler unit. A significant decrease in heat flux from the combustion products to the inside pipe coolant in the case of coal combustion compared to CWF has been found. It has been proved that this is due primarily to the fact that massive and strong ash deposits are formed during coal combustion.

  20. The influence of near burner region aerodynamics on the formation and emission of nitrogen oxides in a pulverized coal-fired furnace

    International Nuclear Information System (INIS)

    Abbas, T.; Costen, P.; Lockwood, F.C.

    1992-01-01

    This paper reports that detailed measurements have been performed for two distinct pulverized-coal-fired burners in a large-scale laboratory furnace. Comparative in-flame data are archived and include gas temperature, O 2 , CO concentration, and an inventory of stable fuel nitrogen species and solids (HCN, NH 3 , N 2 O, NO, nitrogen release, mass flux, and particle burnout). A significant decrease in the NO concentration in the near burner region and a substantial decrease in the furnace exit values are observed when the central tube from a single annular orifice burner jet (normally the location of a gas or oil burner for light-up purposes) is replaced with a single central orifice burner jet of same cross-sectional area. The latter burner exhibits the delayed combustion phenomena normally associated with a tangentially fired system. The particle burnout remains unaffected due to the longer particles' residence time in the all-important oxygen lean internal recirculation zone

  1. Use of pyrolysis gases from biogenic fuels as reductionfuels in coal dust furnaces; Einsatz von Pyrolysegasen aus biogenen Brennstoffen als Reduktionsbrennstoff in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Ruediger, H.; Greul, U.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1996-12-31

    Co-combustion of refuse-derived fuels in the form of pyrolysis gases, with coal as primary fuel, has advantages in terms of fuel ash separation and nitric oxide emissions. Biomass or sewage sludge is degassed in a pyrolysis reactor, and the gas is used as secondary fuel in a coal dust furnace. The authors investigated the influence of reaction temperature, fuel moisture and reaction atmosphere in the pyrolysis stage on the product fractions gas, tar, and residual fuel, as well as the suitability of the resulting pyrolysis gas as secondary fuel in a coal dust furnace for the purpose of reducing nitric oxide emissions. (orig) [Deutsch] Ein am IVD betriebenes Konzept der Mitverbrennung von Brennstoffen in Form von Pyrolysegasen bietet Vorteile bezueglich der Trennung der Brennstoffaschen und Stickoxidemissionen bei der Feuerung des Primaerbrennstoffes Steinkohle. Biomasse oder Klaerschlamm wird hierbei in einem Pyrolysereaktor engast und gasfoermig als Sekundaerbrennstoff in einer Kohlenstaubfeuerung eingesetzt. Untersuchungsschwerpunkte in der Pyrolysestufe des Prozesses waren die Einfluesse von Reaktionstemperatur, Brennstofffeuchte und Reaktionsatmosphaere auf die Produktfraktionen Gas, Teer und Restbrennstoff sowie die Eignung des erzeugten Pyrolysegases als Sekundaerbrennstoff in einer Kohlenstaubfeuerung zur Senkung derKohlendioxidemissione. (orig)

  2. Comparative study of two co-combustion concepts for sewage sludge in coal dust furnaces; Vergleich zweier Mitverbrennungskonzepte fuer Klaerschlamm in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Spliethoff, H.; Gerhardt, T.; Ruediger, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen

    1996-12-31

    Processes for thermal use of sewage sludge in coal dust furnaces were investigated at the Institute of Chemical Engineering and Boiler Technology (IVD) of Stuttgart university. Direct co-combustion of sewage sludge in coal dust furnaces is a simple concept, but it is useful provided that co-combustion has no negative effects in terms of performance, emissions and residue disposal. Externally dried sewage sludge has a residual water content in the same range as coal dust. The effects of co-combustion are discussed, and the experimentally determined effect in terms of emissions and residues is presented. Pyrolysis of the sewage sludge and use of the resulting gas as a reduction agent for denitrification may reduce negative effects of co-combustion on performance, emissions and residues.(orig) [Deutsch] Am Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart werden an Versuchsanlagen verschiedene Verfahren zur thermischen Nutzung von Klaerschlaemmen in Verbindung mit Kohlenstaufeuerungen untersucht. Die direkte Mitverbrennung von Klaerschlamm in Kohlestaubfeuerungen ist ein einfaches Konzept, das dann sinnvoll ist, wenn die Mitverbrennung keine negativen Auswirkungen auf Betrieb, Emissionen und Verwertung der Rueckstaende mit sich bringt. Bei einer externen Trockung weist der Klaerschlamm einen aehnlichen Wassergehalt wie der Auslegungsbrennstoff von Steinkohlenstaubfeuerungen auf. Die moeglichen Auswirkungen der Mitverbrennung von Klaerschlamm werden diskutiert und der im Versuch ermittelte Einfluss auf Emissionen und Reststoffe vogestellt. Durch Vorschaltung einer Pyrolyse des Klaerschlamms und Nutzung des erzeugten Gases als Reduktionsmittel zur Entsticklung kann die Auswirkung der Mitverbrennung auf Betrieb, Emissionen und Reststoffe der Feuerungsanlage vermindert werden. (orig)

  3. Technical surveys on MHD combustors. Surveys on incorporation of pressurized coal partial combustion furnaces; MHD combustor gijutsu chosa. Kaatsugata sekitan bubun nenshoro no donyu chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1991-03-01

    The pressurized coal partial combustion (PCPC) furnace is surveyed/studied for its incorporation in MHD generation. The technical development of the atmospheric CPC has been basically completed, and the concept is demonstrated using a test system of commercial size. Many techniques developed for the atmospheric CPC are applicable to the PCPC system. These include structures of the CPC furnace walls, and slag handling and simulation techniques. Combination of PFBC with PCPC or IGCC can bring about many merits, e.g., enhanced efficiency and abated NOx emissions for the combined cycle power generation. These topping cycles, therefore, should be developed in the early stage. MHD power generation is one of the concepts that can enhance efficiency. In particular, the techniques for closed cycle MHD generation have notably advanced recently. The PCPC techniques are useful for coal combustors for MHD generation. Full-scale development works for the direct coal combustion gas turbine systems have been just started for the IGCC systems of the next generation, and the PCPC-related techniques are expected to serve as the central techniques for these turbine systems. (NEDO)

  4. Use of pyrolysis gases from biogenic fuels as reductionfuels in coal dust furnaces; Einsatz von Pyrolysegasen aus biogenen Brennstoffen als Reduktionsbrennstoff in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Ruediger, H; Greul, U; Spliethoff, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1997-12-31

    Co-combustion of refuse-derived fuels in the form of pyrolysis gases, with coal as primary fuel, has advantages in terms of fuel ash separation and nitric oxide emissions. Biomass or sewage sludge is degassed in a pyrolysis reactor, and the gas is used as secondary fuel in a coal dust furnace. The authors investigated the influence of reaction temperature, fuel moisture and reaction atmosphere in the pyrolysis stage on the product fractions gas, tar, and residual fuel, as well as the suitability of the resulting pyrolysis gas as secondary fuel in a coal dust furnace for the purpose of reducing nitric oxide emissions. (orig) [Deutsch] Ein am IVD betriebenes Konzept der Mitverbrennung von Brennstoffen in Form von Pyrolysegasen bietet Vorteile bezueglich der Trennung der Brennstoffaschen und Stickoxidemissionen bei der Feuerung des Primaerbrennstoffes Steinkohle. Biomasse oder Klaerschlamm wird hierbei in einem Pyrolysereaktor engast und gasfoermig als Sekundaerbrennstoff in einer Kohlenstaubfeuerung eingesetzt. Untersuchungsschwerpunkte in der Pyrolysestufe des Prozesses waren die Einfluesse von Reaktionstemperatur, Brennstofffeuchte und Reaktionsatmosphaere auf die Produktfraktionen Gas, Teer und Restbrennstoff sowie die Eignung des erzeugten Pyrolysegases als Sekundaerbrennstoff in einer Kohlenstaubfeuerung zur Senkung derKohlendioxidemissione. (orig)

  5. Comparative study of two co-combustion concepts for sewage sludge in coal dust furnaces; Vergleich zweier Mitverbrennungskonzepte fuer Klaerschlamm in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Spliethoff, H; Gerhardt, T; Ruediger, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen

    1997-12-31

    Processes for thermal use of sewage sludge in coal dust furnaces were investigated at the Institute of Chemical Engineering and Boiler Technology (IVD) of Stuttgart university. Direct co-combustion of sewage sludge in coal dust furnaces is a simple concept, but it is useful provided that co-combustion has no negative effects in terms of performance, emissions and residue disposal. Externally dried sewage sludge has a residual water content in the same range as coal dust. The effects of co-combustion are discussed, and the experimentally determined effect in terms of emissions and residues is presented. Pyrolysis of the sewage sludge and use of the resulting gas as a reduction agent for denitrification may reduce negative effects of co-combustion on performance, emissions and residues.(orig) [Deutsch] Am Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart werden an Versuchsanlagen verschiedene Verfahren zur thermischen Nutzung von Klaerschlaemmen in Verbindung mit Kohlenstaufeuerungen untersucht. Die direkte Mitverbrennung von Klaerschlamm in Kohlestaubfeuerungen ist ein einfaches Konzept, das dann sinnvoll ist, wenn die Mitverbrennung keine negativen Auswirkungen auf Betrieb, Emissionen und Verwertung der Rueckstaende mit sich bringt. Bei einer externen Trockung weist der Klaerschlamm einen aehnlichen Wassergehalt wie der Auslegungsbrennstoff von Steinkohlenstaubfeuerungen auf. Die moeglichen Auswirkungen der Mitverbrennung von Klaerschlamm werden diskutiert und der im Versuch ermittelte Einfluss auf Emissionen und Reststoffe vogestellt. Durch Vorschaltung einer Pyrolyse des Klaerschlamms und Nutzung des erzeugten Gases als Reduktionsmittel zur Entsticklung kann die Auswirkung der Mitverbrennung auf Betrieb, Emissionen und Reststoffe der Feuerungsanlage vermindert werden. (orig)

  6. Co-firing Bosnian coals with woody biomass: Experimental studies on a laboratory-scale furnace and 110 MWe power unit

    Directory of Open Access Journals (Sweden)

    Smajevic Izet

    2012-01-01

    Full Text Available This paper presents the findings of research into cofiring two Bosnian cola types, brown coal and lignite, with woody biomass, in this case spruce sawdust. The aim of the research was to find the optimal blend of coal and sawdust that may be substituted for 100% coal in large coal-fired power stations in Bosnia and Herzegovina. Two groups of experimental tests were performed in this study: laboratory testing of co-firing and trial runs on a large-scale plant based on the laboratory research results. A laboratory experiment was carried out in an electrically heated and entrained pulverized-fuel flow furnace. Coal-sawdust blends of 93:7% by weight and 80:20% by weight were tested. Co-firing trials were conducted over a range of the following process variables: process temperature, excess air ratio and air distribution. Neither of the two coal-sawdust blends used produced any significant ash-related problems provided the blend volume was 7% by weight sawdust and the process temperature did not exceed 1250ºC. It was observed that in addition to the nitrogen content in the co-fired blend, the volatile content and particle size distribution of the mixture also influenced the level of NOx emissions. The brown coal-sawdust blend generated a further reduction of SO2 due to the higher sulphur capture rate than for coal alone. Based on and following the laboratory research findings, a trial run was carried out in a large-scale utility - the Kakanj power station, Unit 5 (110 MWe, using two mixtures; one in which 5%/wt and one in which 7%/wt of brown coal was replaced with sawdust. Compared to a reference firing process with 100% coal, these co-firing trials produced a more intensive redistribution of the alkaline components in the slag in the melting chamber, with a consequential beneficial effect on the deposition of ash on the superheater surfaces of the boiler. The outcome of the tests confirms the feasibility of using 7%wt of sawdust in combination

  7. Experimental study on steam gasification of coal using molten blast furnace slag as heat carrier for producing hydrogen-enriched syngas

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wu, Tianwei; Yang, Fan; Qin, Qin

    2016-01-01

    Highlights: • New method for producing HRG by gasification using BFS as heat carrier was proposed. • The continuous experiment of steam gasification in molten BFS was conducted. • The hydrogen-enriched syngas was produced by this method. • The molten BFS waste heat was utilized effectively by steam gasification. • This method could be widely used in steam gasification of different types of coal. - Abstract: The new method for producing hydrogen-enriched syngas (HRG) by steam gasification of coal using molten blast furnace slag (BFS) as heat carrier was established. In order to achieve the HRG production, a gasification system using this method was proposed and constructed. The carbon gasification efficiency (CE), hydrogen yield (YH_2) and cold gasification efficiency (CGE) in the molten slag reactor were measured, and the effects of temperature, S/C (steam to coal) ratio and coal type on the reaction performance were accessed. The results indicated that the preferred temperature was 1350 °C, which ensured the miscibility of coal–steam–slag, the diffusion of reactant in molten BFS as well as recovering waste heat. The optimal S/C ratio was 1.5–2.0 for producing HRG. Under these conditions, the hydrogen fraction was higher than 63% and the gas yield reached to 1.89 Nm"3/kg. The CE and CGE were higher than 96% and 102%, respectively. The YH_2 also reached to 1.20 Nm"3/kg. Meanwhile, different types of coal were successfully gasified in molten BFS reactor for producing HRG. The proposed method enhanced the gasification efficiency of different types of coal, recovered the BFS waste heat effectively, and had important guidance for industrial manufacture.

  8. Determination of tellurium in coal samples by means of graphite furnace atomic absorption spectrometry after coprecipitation with iron(III) hydroxide

    Energy Technology Data Exchange (ETDEWEB)

    Oda, S.; Arikawa, Y. [Japan Womens University, Tokyo (Japan)

    2005-11-01

    A simple and accurate method for the determination of tellurium in coal samples was investigated by the combustion of samples under a high pressure of oxygen and coprecipitation with Fe(OH){sub 3}, followed by a measurement by graphite furnace atomic absorption spectrometry (GF-AAS). About 0.5 g of an accurately weighed ground coal sample and 0.5 g of starch were combusted in an oxygen combustion bomb filled with oxygen to 3 MPa and added with 3 ml of water as an absorbing solution. The formed tellurium trioxide TeOs dissolved in water as TeO{sub 4}{sup 2-}, which was in turn reduced to TeO{sub 3}{sup 2-} by heating. After diluting the above-mentioned solution up to about 50 ml with water, Fe(OH){sub 3} is formed upon adding Fe(NO{sub 3}){sub 3} and sodium hydroxide solutions at pH 8-9 and left standing overnight. After dissolving the precipitate by HCl, the solution was diluted to 10 ml with water and the concentration of tellurium was measured by GF-AAS at a wavelength of 214.3 nm. The standard addition method was employed for the determination of tellurium in real coal samples, because those processes for the formation of tellurium(VI) oxide and coprecipitation with Fe(OH)3 were interfered by matrices. For NIST SRM 1632c, the standard coal sample tellurium content of 0.057 {+-} 0.004 mg kg{sup -1} was in good agreement with the information value of 0.05 mg kg{sup -1} with 7% of RSD in five replicate analyses. The tellurium contents in 20 real coal samples given by Center for Coal Utilization, Japan were also determined. The tellurium contents in these samples were scattered over the narrow range between 0.032 and 0.100 mg kg{sup -1}.

  9. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    International Nuclear Information System (INIS)

    Shenker, J.

    1995-01-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation

  10. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    Energy Technology Data Exchange (ETDEWEB)

    Shenker, J.

    1995-11-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation.

  11. Application of zonal combustion model for on-line furnace analysis of 575MW tangential coal firing boiler

    Energy Technology Data Exchange (ETDEWEB)

    Chudnovsky, B.; Karasina, E.; Livshits, B.; Talanker, A. [Israel Electric Corporation (Israel). Engineering Division

    1999-07-01

    An advanced code for calculating heat transfer in the boiler of furnaces is considered. The code can be used to compute the flue gas temperature in the furnace volume and the absorbed and incident heat fluxes. The number of zones in the furnace, the points of the injection of the fuel, air and flue gas recirculation (if applicable), the radiative heat transfer properties of the flue gases as well as all the factors determining performance are taken into account in the calculation. The code also predicts water wall and superheater temperature and NO{sub x} emission. The validity of the proposed model was confirmed by comparison between calculated and measured values. The predicted results show good agreement with the experimental data. The code developed is for engineers using advanced PCS at the stage of designing new boilers as well as when retrofitting and adjusting boilers already in operation. In comparison with existing complex computational models the proposed system can be used in modern monitoring systems for the furnace diagnostic problems including NO{sub x} emission. 7 refs., 11 figs.

  12. EVALUATION OF INTERNALLY STAGED COAL BURNERS AND SORBENT JET AERODYNAMICS FOR COMBINED SO2/NOX CONTROL IN UTILITY BOILERS, VOLUME 1, TESTING IN A 10 MILLION BTU/HR EXPERIMENTAL FURNACE

    Science.gov (United States)

    The document gives results of tests conducted in a 2 MWt experimental furnace to: (1) investigate ways to reduce NOx emissions from utility coal burners without external air ports (i.e., with internal fuel/air staging); and (2) improve the performance of calcium-based sorbents fo...

  13. PETROBRAS green petroleum coke used as partial replacement for coal injected mixtures in blast furnaces; Utilizacao do coque verde de petroleo da PETROBRAS em substituicao parcial ao carvao mineral das misturas injetadas em altos fornos

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Agenor Medrado da; Medrado, Swami Botelho; Noblat, Sebastiao Jorge Xavier [Companhia Siderurgia Nacional. CSN. Gerencia Geral de Processos Siderurgicos. RJ (Brazil)], e-mails: ams@csn.com.br, swami@csn.com.br, s.noblat@csn.com.br; Carvalho Junior, Joao Andrade de [Universidade Estadual Paulista Julio de Mesquita Filho. Faculdade de Engenharia de Guaratingueta. Departamento de Energia, SP (Brazil)], e-mail: joao@feg.unesp.br

    2010-04-15

    The PETROBRAS produced green petroleum coke (GPC) is a carbon rich fuel, virtually ash-free, with low sulfur content and is a fuel suitable to replace metallurgical coke in blast furnaces. The GPC was tested in a pulverized coal injection simulator built in the Volta Redonda research center. It presented a low burning efficiency due to low volatile material content and high substitution rate by the carbon content. The industrial-scale tests were carried out in blast furnaces with up to 50% PETROBRAS GPC in the coal blends, which has never been done before in the steel industry. The injected coal/CVP mixtures produced no negative side effects in the blast furnace grinding systems, pneumatic conveying or operating process. The mixture burning process inside the blast furnace, showed a decrease in fuel consumption, with a significant reduction in metallurgical coke consumption. The industrial-scale tests of the GPC mixtures did not reach the 70% maximum for lack of the GPC feedstock, it being necessary to continue with standard coal mixtures. (author)

  14. Effect of Amount of Carbon on the Reduction Efficiency of Iron Ore-Coal Composite Pellets in Multi-layer Bed Rotary Hearth Furnace (RHF)

    Science.gov (United States)

    Mishra, Srinibash; Roy, Gour Gopal

    2016-08-01

    The effect of carbon-to-hematite molar ratio has been studied on the reduction efficiency of iron ore-coal composite pellet reduced at 1523 K (1250 °C) for 20 minutes in a laboratory scale multi-layer bed rotary hearth furnace (RHF). Reduced pellets have been characterized through weight loss measurement, estimation of porosity, shrinkage, qualitative and quantitative phase analysis by XRD. Performance parameters such as the degree of reduction, metallization, carbon efficiency, productivity, and compressive strength have been calculated to compare the process efficacy at different carbon levels in the pellets. Pellets with optimum carbon-to-hematite ratio (C/Fe2O3 molar ratio = 1.66) that is much below the stoichiometric carbon required for direct reduction of hematite yielded maximum reduction, better carbon utilization, and productivity for all three layers. Top layer exhibited maximum reduction at comparatively lower carbon level (C/Fe2O3 molar ratio 2.33). Correlation between degree of reduction and metallization indicated non-isothermal kinetics influenced by heat and mass transfer in multi-layer bed RHF. Compressive strength of the partially reduced pellet with optimum carbon content (C/Fe2O3 molar ratio = 1.66) showed that they could be potentially used as an alternate feed in a blast furnace or any other smelting reactor.

  15. Fiscal 1997 report on the survey of the actual state of various coal related industrial furnaces in China; 1997 nendo chosa hokokusho (Chugoku ni okeru sekitan ni kakawaru kakushu kogyoro no jittai chosa)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    It is thought that environmental prevention technologies related to boilers which are the largest coal use field in China have been almost all made model projects till now. Further, coal or coke is used in various industrial furnaces except boilers in every industrial sector in China. The amount of coal use there is large next to that in boilers, which is a cause of the country`s serious air pollution. Accordingly, an investigation was commenced in fiscal 1997 aiming at grasping the actual state of environmental pollution caused by various coal related industrial furnaces in China and studying the environmental improvement. This time, various industrial furnaces were examined in chemical and iron/steel industries. It could be inferred that both industries made efforts to enhance and rationalize production activities and then give consideration also to the environmental prevention. Generally, however, most plants still have old-fashioned production facilities, while the facilities are being modernized little by little. It was found that in China productivity was lower than Japan and the environmental pollution was in a serious condition. 16 refs., 28 figs., 69 tabs.

  16. Computer modelling of the combined effects of plant conditions and coal quality on burnout in utility furnaces

    Energy Technology Data Exchange (ETDEWEB)

    P. Stephenson [RWE npower Engineering, Swindon (United Kingdom)

    2007-09-15

    The aim of this paper is to describe the latest steps in the development of a computer model to predict the combined effects of plant conditions and coal quality on burnout. The work was conducted as part of RWE's contribution to the recent ECSC project 'Development of a carbon-in-ash notification system (CARNO)'. A burnout predictor code has been developed and validated; it includes both coal and plant effects and includes a burnout model based closely on CBK8. The agreement between predicted C-in-ash and plant data is encouraging, but further improvements are still desirable. The predictions obtained from the burnout predictor show that the calculated sensitivities to changes in plant condition can be very dependent on state of plant. 7 refs., 7 figs., 1 tab.

  17. Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Siegle, V.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1996-12-31

    Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

  18. Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Siegle, V; Spliethoff, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1997-12-31

    Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

  19. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  20. Coal

    International Nuclear Information System (INIS)

    Teissie, J.; Bourgogne, D. de; Bautin, F.

    2001-12-01

    Coal world production represents 3.5 billions of tons, plus 900 millions of tons of lignite. 50% of coal is used for power generation, 16% by steel making industry, 5% by cement plants, and 29% for space heating and by other industries like carbo-chemistry. Coal reserves are enormous, about 1000 billions of tons (i.e. 250 years of consumption with the present day rate) but their exploitation will be in competition with less costly and less polluting energy sources. This documents treats of all aspects of coal: origin, composition, calorific value, classification, resources, reserves, production, international trade, sectoral consumption, cost, retail price, safety aspects of coal mining, environmental impacts (solid and gaseous effluents), different technologies of coal-fired power plants and their relative efficiency, alternative solutions for the recovery of coal energy (fuel cells, liquefaction). (J.S.)

  1. Cascade reactor: granule fabrication processes

    International Nuclear Information System (INIS)

    Erlandson, O.D.; Winkler, E.O.; Maya, I.; Pitts, J.H.

    1985-01-01

    A key feature of Cascade is the granular blanket. Of the many blanket material options open to Cascade, fabrication of Li 2 O granules was felt to offer the greatest challenge. The authors explored available methods for initial Li 2 O granule fabrication. They identified three cost-effective processes for fabricating Li 2 O granules: the VSM drop-melt furnace process, which is based on melting and spheroidizing irregularly shaped Li 2 O feed granules; the LiOH process, which spheroidizes liquefied LiOH and uses GA Technologies' sphere-forming procedures; and the Li 2 CO 3 sol-gel process, used for making spherical fuel particles for the high-temperature gas-cooled reactor (HTGR). Each process is described below

  2. International blast furnace hearth and raceway symposium

    Energy Technology Data Exchange (ETDEWEB)

    1981-01-01

    Papers presented discussed some of the physical and chemical processes occuring in the raceway and hearths of blast furnaces. The injection of coal or fuel slurries to replace some of the coke was also covered. Fourteen papers are abstracted separately.

  3. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  4. Prospects for coal: technical developments

    Energy Technology Data Exchange (ETDEWEB)

    Kaye, W G; Peirce, T J

    1983-07-01

    This article summarises the reasons for predicting an increase in the use of coal as an industrial energy source in the United Kingdom. The development of efficient and reliable coal-burning techniques is therefore of great importance. Various techniques are then discussed, including conventional combustion systems, fluidised bed combustion systems, fluidised bed boilers and furnaces, coal and ash handling, coal-liquid mixtures, coal gasification and coal liquefaction. (4 refs.)

  5. Coal combustion technology in China

    International Nuclear Information System (INIS)

    Huang, Z.X.

    1994-01-01

    Coal is the most important energy source in China, the environmental pollution problem derived from coal burning is rather serious in China. The present author discusses coal burning technologies both in boilers and industrial furnaces and their relations with environmental protection problems in China. The technological situations of Circulating Fluidized Bed Coal Combustor, Pulverized Coal Combustor with Aerodynamic Flame Holder and Coal Water Slurry Combustion have been discussed here as some of the interesting problems in China only. (author). 3 refs

  6. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  7. Alternative fuels for multiple-hearth furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Bracket, B D; Lawson, T U

    1980-04-01

    Results are described of a feasibility study on the use of refuse-derived fuel, shredded paper, wood waste, coal, and waste oil in multiple-hearth furnaces at the Lower Molonglo Water Quality Control Centre in Australia. An assessment of waste fuel availability and characteristics is given, and a summary is made of the technical and economic aspects of using these alternative fuels and of minimizing furnace fuel requirements by reducing sludge moisture. The recommended method of reducing fuel oil consumption in the furnace is shown to be sludge drying, using process exhaust heat in a rotary dryer.

  8. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 kg...

  9. Coal chemistry and technology. Komur Kimyasi ve Teknolojisi

    Energy Technology Data Exchange (ETDEWEB)

    Kural, O [ed.

    1988-01-01

    The 18 chapters cover the following topics: mining in Turkey; formation, petrography and classification of coal; chemical and physical properties of coal; mechanical properties of coal; spontaneous combustion of coal and the methods of prevention; sampling of coal; coal preparation and plants; desulfurization of coal; bituminous coal and its consumption; lignite and its consumption; world coal trade and transportation; other important carbon fuels; briquetting of coal; carbonization and coking formed coke; liquefaction of coal; gasification of coal; underground gasification of coal; and combustion models, fluidized-bed combustion, furnaces. An English-Turkish coal dictionary is included. 641 refs., 244 figs., 108 tabs.

  10. Coal type and burnout performance

    Energy Technology Data Exchange (ETDEWEB)

    Lester, E.; Cloke, M. [University of Nottingham, Nottingham (United Kingdom). School of Chemical, Environmental and Mining Engineering

    1999-07-01

    A variety of coals underwent refire tests in a drop tube furnace. Characteristics of the coal fractions, the pyrolysed char fractions and the refired char fractions were compared to determine links between coal composition, intermediate char products and burnout. 9 refs., 1 fig., 2 tabs.

  11. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  12. Effects of fractal pore on coal devolatilization

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yongli; He, Rong [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering; Wang, Xiaoliang; Cao, Liyong [Dongfang Electric Corporation, Chengdu (China). Centre New Energy Inst.

    2013-07-01

    Coal devolatilization is numerically investigated by drop tube furnace and a coal pyrolysis model (Fragmentation and Diffusion Model). The fractal characteristics of coal and char pores are investigated. Gas diffusion and secondary reactions in fractal pores are considered in the numerical simulations of coal devolatilization, and the results show that the fractal dimension is increased firstly and then decreased later with increased coal conversions during devolatilization. The mechanisms of effects of fractal pores on coal devolatilization are analyzed.

  13. Experimental and theoretical investigation of the pressurized coal dust furnace of RWTH Aachen; Experimentelle und theoretische Untersuchungen an der Druckkohlenstaubfeuerung der RWTH Aachen

    Energy Technology Data Exchange (ETDEWEB)

    Renz, U. [Technische Hochschule Aachen (Germany). Lehrstuhl fuer Waermeuebertragung und Klimatechnik

    1999-09-01

    The contribution presents first results and activities funded by the BMBF, the MSWWF of Nordrhein-Westfalen, and the RWTH Aachen. The main component of the Dorsten plant is the pressure chamber which was designed and constructed in close cooperation with Messrs. L. und C. Steinmueller. The combustion chamber was installed inside the pressure vessel of the former pressurized fluidized bed steam generator of the heating power station of the RWTH Aachen. The combustion chamber is designed for a thermal power of 400 kW, corresponding to a coal mass flow of about 50 kg/h, at a pressure of 12 bar and temperatures up to 1700 degrees centigrade in melting chamber operation. It is vertical, with an inner diameter of about 400 mm, an axially movable roof burner, and four points for optical access. [Deutsch] Die Auslegung des Brenners un der Brennkammer fuer die Druckkohlenstaubfeuerung (DKSF) in Hinblick auf eine vollstaendige und stabile Verbrennung bei moeglichst geringen Emissionen an Schadgasen und Aschepartikeln war dagegen nicht primaeres Ziel des Verbundvorhabens in Dorsten. Dieses Thema wird in enger Abstimmung mit den Dorstener Aktivitaeten an einer Versuchsanlage der RWTH Aachen angegangen. Ueber die ersten Ergebnisse und die geplanten Arbeiten, die vom BMBF, vom MSWWF des Landes NRW und der RWTH Aachen gefoerdert werden, soll im Beitrag berichtet werden. Die Hauptkomponente der DKSF-Anlage ist die Druckkammer, die in enger Zusammenarbeit mit der Firma L. und C. Steinmueller ausgelegt und aufgebaut wurde. Die Aufstellung der Brennkammer im Druckbehaelter des ehemaligen Druckwirbelschicht-Dampferzeugers im Heizkraftwerk der RWTH Aachen wird aufgezeigt. Die Brennkammer ist fuer eine thermische Leistung von 400 kW, entsprechend einem Kohlenmassestrom von etwa 50 kg/h, bei einem Druck von 12 bar und fuer Temperaturen bis zu 1.700 C bei Schmelzkammerbetrieb ausgelegt. Sie ist als stehender Druckbehaelter mit einem Innendurchmesser von ca. 400 mm, einem axial

  14. Process and furnace for working bituminous materials

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1921-06-28

    A process for working up bitumen-containing materials, such as coal, peat and shale is characterized in that the material in thin-height batches with constant shaking by means of forward and backward movement of an elongated horizontal hearth heated underneath on which the material freely lies and on which it is moved in the furnace, through a single narrow furnace space with zone-wise heating of the hearth. A drying zone, a spent-material removal zone, and a carbonization zone are provided. Under separate hoods the gases and vapors are removed from these zones.

  15. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  16. Husk energy for boilers and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Deven, M.

    1985-10-01

    In view of the technical feasibility and economic viability, industries located in rice, coconut, and cotton growing areas, can easily switch over from oil/coal fired furnace/boilers to husk fired ones and thereby effect fuel economy. The banks and financial institutions will readily agree to provide finance as per directions of the governments and in some cases they also offer subsidy for development and utilization of energy saving devices.

  17. Process for treating moisture laden coal fines

    Science.gov (United States)

    Davis, Burl E.; Henry, Raymond M.; Trivett, Gordon S.; Albaugh, Edgar W.

    1993-01-01

    A process is provided for making a free flowing granular product from moisture laden caked coal fines, such as wet cake, by mixing a water immiscible substance, such as oil, with the caked coal, preferably under low shear forces for a period of time sufficient to produce a plurality of free flowing granules. Each granule is preferably comprised of a dry appearing admixture of one or more coal particle, 2-50% by weight water and the water immiscible substance.

  18. Development and Validation of a 3-Dimensional CFB Furnace Model

    Science.gov (United States)

    Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

    At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

  19. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  20. Modeling of aerodynamics in vortex furnace

    Energy Technology Data Exchange (ETDEWEB)

    Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

    2013-07-01

    At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

  1. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  2. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    Reactions of coke in the blast furnace are determined mainly by the nature of the coke itself which depends on the coal properties, its preparation and the coking conditions. In the blast furnace the coke reacts with alkali and alkaline earth metals in the burden. Preheated coal charges were found to absorb far less sodium and potassium carbonates than a conventional moist charge over an equivalent period, due to the smaller pore volume available.

  3. High Temperature Transparent Furnace Development

    Science.gov (United States)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  4. Coal and coke applied to metallurgy. Vol. 2. Carvao e coque aplicados a metalurgia

    Energy Technology Data Exchange (ETDEWEB)

    Masuda, H.

    1983-01-01

    Papers include: coking; control of pollution from coking plants; handling and storage of coal; preparation of coal for coking; politics of the supply of coal; coke for blast furnaces; selective preparation and briquetting of coal for coking; cooling and drying of coke; preheating of coal for coking; formed coke.

  5. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  6. EVALUATION OF INTERNALLY STAGED COAL BURNERS AND SORBENT JET AERODYNAMICS FOR COMBINED SO2/NOX CONTROL IN UTILITY BOILERS; VOLUME 2. TESTING IN A 100 MILLION BTU/HR EXPERIMENTAL FURNACE

    Science.gov (United States)

    The report givesresults of100 million Btu/hr (29 MWt) experimental furnace to explore methods for achieving effective S02 removal in a coalfired utility boiler using calcium-based sorbents, through appropriate selection of injection location and injector design/operating paramete...

  7. Industrial coal utilization

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-01-01

    The effects of the National Energy Act on the use of coal in US industrial and utility power plants are considered. Innovative methods of using coal in an environmentally acceptable way are discussed: furnace types, fluidized-bed combustion, coal-oil-mixtures, coal firing in kilns and combustion of synthetic gas and liquid fuels. Fuel use in various industries is discussed with trends brought about by uncertain availability and price of natural gas and fuel oils: steel, chemical, cement, pulp and paper, glass and bricks. The symposium on Industrial Coal Utilization was sponsored by the US DOE, Pittsburgh Energy Technology Center, April 3 to 4, 1979. Twenty-one papers have been entered individually into the EDB. (LTN)

  8. Distilling coal, etc

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, W P

    1906-01-11

    Substances containing hydrocarbons, such as cannel coal, lignite, and shale, are destructively distilled by dividing the charge into small bodies confined in an air-tight chamber through which the products of combustion from a contiguous furnace are passed, the furnace serving also to heat the chamber. The temperature is kept below red heat so that the initial products, such as vapors of heavy oils, paraffin, waxes, naphthas, phenols, and cresols, are not decomposed and there is no formation of gaseous products such as naphthalene and benzol. The operation is of short duration, and large amounts of good coke are produced.

  9. Mining the granule proteome

    DEFF Research Database (Denmark)

    Albrethsen, Jakob; Goetze, Jens P; Johnsen, Anders H

    2015-01-01

    Proteomics of secretory granules is an emerging strategy for identifying secreted proteins, including potentially novel candidate biomarkers and peptide hormones. In addition, proteomics can provide information about the abundance, localization and structure (post-translational modification) of g...

  10. Development and start up of a co-injection system of coal tar/natural gas in blast furnace no. 4; Desarrollo y puesta en operacion de un sistema de co-inyeccion de alquitran/gas natural en el alto horno no. 4

    Energy Technology Data Exchange (ETDEWEB)

    Falcon Rodriguez, Manuel I; Mata Esparza, Hector Rolando; Arevalo Ballesteros, Gerardo [Altos Hornos de Mexico S. A., Coahuila (Mexico)

    1994-12-31

    The crisis has attracted the world`s attention on the need for energy conservation and the development in a greater extent the utilization of carbon base fuels and other energy sources (nuclear energy). Being a blast furnace, not only an energy consumer but also an energy producer, the greatest contribution to the pig iron cost is the energy needed to melt and reduce to metallic state the iron ores, this energy is mainly derived from coke. The dependence on coal via the coking plant to produce first fusion iron is incremented day after day as a result of the high levels of production. Altos Hornos de Mexico (AHMSA), contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently the shortage of coke for productions higher than 2.6 MMT of pig iron is pending. The injection of fuels into a blast furnace through its nozzles is a technology used for the diminishing the coke consumption of coke, its use implies a change in the philosophy of the blast furnace operation, and is currently employed in most of the blast furnaces of the world. AHMSA taking advantage of coal tar production (approx. 130 tons/day) in its coking plants decided the design and put into operation a co-injection system of coal tar and natural gas. The activities tending to carry out this project were initiated on April 1993, performing all of them with its own resources, completing them on July 18, 1993, day on which the injection of coal tar/natural gas in blast furnace No. 4 in a stable form. To date (October 1993), the coal tar injection has been increased up to 36 kg/ton of pig iron. During the injection periods, the presence of operational, mechanical and instrumentation problems have not been an obstacle for the evolution on the injection, fulfilling its function of substituting coke in a replacing relationship of 1:1, i.e. 1 kg of coal tar per each kg of coke, without affecting the product quality

  11. Development and start up of a co-injection system of coal tar/natural gas in blast furnace no. 4; Desarrollo y puesta en operacion de un sistema de co-inyeccion de alquitran/gas natural en el alto horno no. 4

    Energy Technology Data Exchange (ETDEWEB)

    Falcon Rodriguez, Manuel I.; Mata Esparza, Hector Rolando; Arevalo Ballesteros, Gerardo [Altos Hornos de Mexico S. A., Coahuila (Mexico)

    1993-12-31

    The crisis has attracted the world`s attention on the need for energy conservation and the development in a greater extent the utilization of carbon base fuels and other energy sources (nuclear energy). Being a blast furnace, not only an energy consumer but also an energy producer, the greatest contribution to the pig iron cost is the energy needed to melt and reduce to metallic state the iron ores, this energy is mainly derived from coke. The dependence on coal via the coking plant to produce first fusion iron is incremented day after day as a result of the high levels of production. Altos Hornos de Mexico (AHMSA), contemplated within its strategic plan, the reduction in the production of its coking plants derived from the natural aging of its furnaces, consequently the shortage of coke for productions higher than 2.6 MMT of pig iron is pending. The injection of fuels into a blast furnace through its nozzles is a technology used for the diminishing the coke consumption of coke, its use implies a change in the philosophy of the blast furnace operation, and is currently employed in most of the blast furnaces of the world. AHMSA taking advantage of coal tar production (approx. 130 tons/day) in its coking plants decided the design and put into operation a co-injection system of coal tar and natural gas. The activities tending to carry out this project were initiated on April 1993, performing all of them with its own resources, completing them on July 18, 1993, day on which the injection of coal tar/natural gas in blast furnace No. 4 in a stable form. To date (October 1993), the coal tar injection has been increased up to 36 kg/ton of pig iron. During the injection periods, the presence of operational, mechanical and instrumentation problems have not been an obstacle for the evolution on the injection, fulfilling its function of substituting coke in a replacing relationship of 1:1, i.e. 1 kg of coal tar per each kg of coke, without affecting the product quality

  12. Influence of Coal Quality on Combustion Performance

    DEFF Research Database (Denmark)

    Lans, Robert Pieter Van Der; Glarborg, Peter; Dam-Johansen, Kim

    1998-01-01

    mixing pattern on NO formation under these conditions. Emissions from the opposed fired plant with all combustion air introduced through the burners could only be qualitatively reproduced by the pilot furnace. Under single stage conditions the test rig provided higher NO levels. Carbon in ash levels did...... not show any correlation between the coals and the furnaces. An engineering, mathematical model has been developed describing radiation heat transfer and coal combustion in full scale furnaces. The model has been validated against measured temperatures and the amount of carbon in fly ash. The model...

  13. DEVELOPMENT AND TESTING OF COMPOUND FUEL CHAMBER WITHOUT A GRATE FOR HOUSEHOLD FURNACE

    Directory of Open Access Journals (Sweden)

    Shevyakov Vladimir Viktorovich

    2018-02-01

    Full Text Available In hearth furnaces, the firewood is burned more cleanly with less carbon monoxide at the outlet. The disadvantage of such fireboxes is a longer process of coal burnout than in grate-fired furnaces. In furnaces with a grate, the burnout time of coals is less, which makes it possible to finish the combustion process more quickly and close the outlet latch. This increases the efficiency of the furnace but to further reduce the time of burning out the coals they have to be raked and burned on the grate. This complicates the process of operating the furnace itself. The proposed design of the compound firebox allows us to improve characteristics of both the firebox itself and the entire furnace. Research objectives: creation and study of a compound firebox that increases the efficiency of the furnace and simplifies the furnace maintenance process with the values of carbon monoxide at the outlet comparable to hearth furnaces. Materials and methods: a detailed analysis of hearth fuel chambers ECO+ was carried out according to the amount of carbon monoxide at the outlet. The results of the analysis are used for comparison with compound fuel chamber. The structure of the compound firebox was chosen based on the results of preliminary tests of several fuel chambers proposed and tested by the author in the furnace PDKSh-2.0. A peculiarity of the structure of the compound firebox is the absence of a grate and the presence of a narrow slit in the lower part of the firebox through which the incoming air enters the firewood. Between the walls of the firebox and firewood, skids are installed, forming an air gap, through which the inlet air is uniformly supplied to the entire firewood supply. With gradual combustion of firewood and formation of coal, the firewood descends to the bottom of the firebox, where they intensively burn out in the maximum air flow. Compound firebox consists of several parts, it is made of steel with a thickness of 4.0 mm and installed

  14. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  15. Observer-based Coal Mill Control using Oxygen Measurements

    DEFF Research Database (Denmark)

    Andersen, Palle; Bendtsen, Jan Dimon; S., Tom

    2006-01-01

    This paper proposes a novel approach to coal flow estimation in pulverized coal mills, which utilizes measurements of oxygen content in the flue gas. Pulverized coal mills are typically not equipped with sensors that detect the amount of coal injected into the furnace. This makes control...... of the coal flow difficult, causing stability problems and limits the plant's load following capabilities. To alleviate this problem without having to rely on expensive flow measurement equipment, a novel observer-based approach is investigated. A Kalman filter based on measurements of combustion air flow led...... into the furnace and oxygen concentration in the flue gas is designed to estimate the actual coal flow injected into the furnace. With this estimate, it becomes possible to close an inner loop around the coal mill itself, thus giving a better disturbance rejection capability. The approach is validated against...

  16. Chloride-binding Effect of Blast Furnace Slag in Cement Pastes ...

    African Journals Online (AJOL)

    NICO

    2017-05-16

    May 16, 2017 ... ground granulated blast furnace slag (GGBS) and silica fume (SF), to concrete mixtures to increase the corrosion resistance of the reinforcement in the matrix and its subsequent design life span. Various investigations have reported on the effect of mineral admixtures and additions on chloride binding in ...

  17. Iron making technology with fuels and other materials injection in blast furnace tuyeres. Part 1. Auxiliary fuels characteristics and its influence in the blast furnace process; Tecnologia de fabricacion de arrabio con la inyeccion de combustibles y otros materiales por toberas en el horno alto. I parte. Caracteristicas de los combustibles auxiliares y su influencia en el proceso del horno alto

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, L. [Union de Empresas de Recuperacion de Materias Primas. Ciudad de La Habana (Cuba); Cores, A.; Formoso, A. [Centro Nacional de Investigaciones Metalurgicas. Madrid (Spain); Babich, A.; Yaroshevskii, S. [Universidad Estatal Tecnologica de Donetsk. Ucrania (Ukraine)

    1998-06-01

    The injection of fuels by tuyeres in the blast furnace is a used practice in most furnaces with the principal aim to reduce the coke consumption by ton of pig iron produced. The nature of these fuels is very diverse and depends on the resources of each country and of the fuel price. At this moment the coal injection (pulverized and granular) is the most extended practice, and the number of furnaces with facilities for coal injection increases continuously. (Author) 14 refs.

  18. Coal background paper. Coal demand

    International Nuclear Information System (INIS)

    1997-01-01

    Statistical data are presented on coal demands in IEA and OECD member countries and in other countries. Coal coaking and coaking coal consumption data are tabulated, and IEA secretariat's coal demand projections are summarized. Coal supply and production data by countries are given. Finally, coal trade data are presented, broken down for hard coal, steam coal, coking coal (imports and export). (R.P.)

  19. Distilling shale and coal

    Energy Technology Data Exchange (ETDEWEB)

    Edwards, H; Young, G

    1923-01-09

    In a process of recovering oil from shale or coal the material is ground and may be subjected to a cleaning or concentrating process of the kind described in Specification 153,663 after which it is distilled in a furnace as described in Specification 13,625/09 the sections of the furnace forming different temperature zones, and the rate of the passage of the material is regulated so that distillation is complete with respect to the temperature of each zone, the whole distillation being accomplished in successive stages. The vapors are taken off at each zone and superheated steam may be passed into the furnace at suitable points and the distillation terminated at any stage of the process.

  20. Cold experiment of slag centrifugal granulation by rotary atomizer: Effect of atomizer configuration

    International Nuclear Information System (INIS)

    Wu, Jun-Jun; Wang, Hong; Zhu, Xun; Liao, Qiang; Li, Kai

    2017-01-01

    Centrifugal granulation has recently been employed to produce small blast furnace slag particles, so as to recover the waste heat from the high-temperature molten blast furnace slag. An appropriate atomizer enables centrifugal granulation to become a better cost-effective process for particle production. Thus, increasing emphasis has been placed on influence of atomizer configuration on granulation. In present study, three groups of atomizers were specially designed and the granulation performance of each atomizer was experimentally tested during cold experiments. The influences of atomizer configuration on granulation modes and droplet characteristics were investigated visually. Two modified correlations were proposed to predict the granulating droplet size by means of data fitting. The results indicated that the rotary cup atomizers can inhibit the film formation in contrast to rotary disc atomizer. Moreover, atomizers with outer angle of 90° was capable of producing smaller droplets. The revised correlation as well as the newly-developed correlation including the influence of atomizer configurations, presented in good agreement with the experiment data. In addition, an analysis on atomizer design was conducted to provide a good insight for industrialization. It was recommended to adopt cup-like atomizer in granulation for its ability to produce fine particles with smaller atomizer size.

  1. Achievement report for fiscal 1999 on project for supporting the formation of energy/environmental technology verification project. International joint verification research project (Verification project relative to ignition and NOx reduction using plasma sub-burner in pulverized coal-fired furnace); 1999 nendo plasma sabubana ni yoru bifuntan nenshoro ni okeru chakka oyobi NO{sub x} teigen gijutsu ni kansuru jissho project seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    This project is executed through the cooperation of a Russian research institute, Akita Prefectural University, and the Ishikawajima-Harima Heavy Industries Co., Ltd. In the development of a plasma sub-burner and the basic research for its verification, a pulverized coal burning plasma sub-burner is designed and fabricated, a basic burning experiment is conducted for the plasma sub-burner, and plasma stabilization in a pulverized coal flow is simulated. In the verification study of the ignition by the plasma sub-burner in a pulverized coal-fired furnace, it is found that the newly-developed plasma sub-burner satisfies the prescribed operating conditions in the system and that the ignition of pulverized coal takes place across the air ratio range of 0.5-1.5 when pulverized coal is fed to the sub-burner. It is also found that NOx is reduced a great deal when a plasma operating on an orifice gas of air or nitrogen is generated in a gas which contains NOx. (NEDO)

  2. Developing new technology of coal coking

    Energy Technology Data Exchange (ETDEWEB)

    Erkin, L.I.; Nefedov, P.Ya.

    1981-03-01

    This paper characterizes types of coke (grain size, compression strength, abrasion, porosity) used by: blast furnaces, shaft furnaces, ferroalloys and phosphorus production, and ore agglomeration. Development of formed metallurgical coke production on the basis of technologies worked out by the Eastern Research Scientific Institute for Coal Chemistry is analyzed. The following phases in the investigations are stressed: optimization of coal blends (increasing proportion of coals with poor caking properties, pressing briquets, carbonization, temperature distribution and temperature control, using heat emitted by hot coke for coal preheating (heat consumption of coking is reduced to 200 kcal/kg). On the basis of technology developed and tested by VUKhIN formed coke consisting of 60% G6 coal and 40% 2SS coal has been produced. Using the coke in blast furnaces increases furnace capacity by 5% and reduces coke consumption in a furnace by 2.6%. It is suggested that wide use of the proposed technology of formed metallurgical coke production in the Kuzbass (using coals with poor caking properties from surface mines) would increase coke production of the region to 50 Mt for a year. technology of producing formed foundry coke from: 80 to 86% anthracites, semianthracites and coals with poor caking properties, 5 to 10% coking coal, and 8% binder is evaluated. Formed foundry coke produced from the blend reduces coke consumption in a foundry by 25 to 30% and increases cast iron temperature by 20 to 50/sup 0/C. Technologies of producing coke for phosphorus industry by continuous coking of coals difficult to coke in vertical coke ovens and production of coke for ore agglomeration are also discussed. (In Russian)

  3. The Indonesian coal industry

    International Nuclear Information System (INIS)

    Cook, A.; Daulay, B.

    2000-01-01

    In this comprehensive article the authors describe the origins and progress of the Indonesian coal industry and the role it plays, and will play, in the domestic energy scene and world coal trade. In the '80s, the Indonesian coal industry laid the basis for major expansion such that coal production rose from under a million tonnes in 1983 to 10.6 million tonnes in 1990, 50.9 million tonnes by 1996 and 61.2 million tonnes in 1992. At the same time, exports have increased from 0.4 million tonnes to 44.8 million tonnes. Current export levels are higher than originally expected, due in part to a slow down in the construction of electric power stations and a partial switch to natural gas. This has slowed the rate at which domestic coal demand has built up. The majority of coals currently exported are low rank steam coals, but some of the higher rank and very low ash coals are used for blast furnace injection, and a very small proportion may even be used within coking blends, even though they have poor coking properties. The Indonesian coal industry has developed very rapidly over the last six years to become a significant exporter, especially within the ASEAN context. The resources base appears to be large enough to support further increases in production above those already planned. It is probable that resources and reserves can be increased above the current levels. It is likely that some reserves of high value coals can be found, but it is also probable that the majority of additions to reserves will be lower in rank (and therefore quality) compared with the average of coals currently being mined. Reserves of qualities suitable for export will support that industry for a considerable period of time. However, in the longer term, the emphasis of production will increasingly swing to the domestic market

  4. Device for filling up air cleaning cells with adsorbent coal and its loading process

    International Nuclear Information System (INIS)

    Parish, H.C.; Allard, M.D.; Petit, J.L.; Sfulgis, I.S.

    1976-01-01

    This invention concerns improved appliances enabling granules to be compressed, evenly on the whole, in a hopper, filter or any other component to be filled with such granules. This criterion is particularly important in the case of air filters using granulated adsorbing coal for separating the radioactive substances in the air should an ccident occur in a nuclear power station [fr

  5. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  6. Clean Coal Day '94 Hokkaido International Seminar; Clean coal day '94 Hokkaido kokusai seminar

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-06-01

    The lectures given at the seminar were 1) Coal energy be friendly toward the earth, 2) Clean coal technology in the United Kingdom, and 3) How clean coal should be in Australia. In lecture 1), remarks are made on the importance of coal and its future, coal that protects forest, whether coal is a dirty fuel, coal combustion tests started relative to environmental pollution, acid rain in China and coal combustion, briquets effective in energy conservation, etc. In lecture 2), remarks are made on the importance of coal utilization in the United Kingdom, current state of coal utilization in power generation, problems related to gasification furnaces, problems related to combustors, problems related to high-temperature gas cleaning, function of cleaning filters, advantages of high-temperature gas treatment, actualities of gas combustors, studies of gas combustors, etc. In lecture 3), remarks are made on Australia's coal situation, problems related to clean coal technology, problems related to coal preparation technology, potentialities of Australian brown coal, coal utilization in power generation, need of new technology development, current state of coal utilization in Australia, coal utilization in metal-making industry, international cooperation on technology, etc. (NEDO)

  7. Clean Coal Day '94 Hokkaido International Seminar; Clean coal day '94 Hokkaido kokusai seminar

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-06-01

    The lectures given at the seminar were 1) Coal energy be friendly toward the earth, 2) Clean coal technology in the United Kingdom, and 3) How clean coal should be in Australia. In lecture 1), remarks are made on the importance of coal and its future, coal that protects forest, whether coal is a dirty fuel, coal combustion tests started relative to environmental pollution, acid rain in China and coal combustion, briquets effective in energy conservation, etc. In lecture 2), remarks are made on the importance of coal utilization in the United Kingdom, current state of coal utilization in power generation, problems related to gasification furnaces, problems related to combustors, problems related to high-temperature gas cleaning, function of cleaning filters, advantages of high-temperature gas treatment, actualities of gas combustors, studies of gas combustors, etc. In lecture 3), remarks are made on Australia's coal situation, problems related to clean coal technology, problems related to coal preparation technology, potentialities of Australian brown coal, coal utilization in power generation, need of new technology development, current state of coal utilization in Australia, coal utilization in metal-making industry, international cooperation on technology, etc. (NEDO)

  8. Preventing performance drops of coal mills due to high moisture content

    DEFF Research Database (Denmark)

    Odgaard, Peter Fogh; Stoustrup, Jakob; Mataji, B.

    2007-01-01

    Coal mills pulverize and dry the coal dust before it is blown into the furnace in coal-fired power plants. The coal mills can only deliver the requested coal flow if certain conditions are fulfilled. These are normally considered as constraints on individual variables. However, combinations of more...... than one variable might cause problems even though these individually variables are in an acceptable region. This paper deals with such a problem. The combination of a high load of the power plant, a large load change and high moisture content in the coal, can force the coal mill into a state where...... coal is accumulated instead of being blown into the furnace. This paper suggests a simple method for preventing the accumulation of the coal in the mill, by limiting the requested coal flow considering the coal moisture content and the temperature outside the mill.  ...

  9. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1998-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  10. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1997-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  11. Glass: Rotary Electric Glass Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Recca, L.

    1999-01-29

    Compared to conventional gas-fired furnaces, the new rotary electric furnace will increase energy efficiency while significantly reducing air emissions, product turnaround time, and labor costs. As this informative new fact sheet explains, the thousand different types of glass optical blanks produced for the photonics industry are used for lasers, telescopes, cameras, lights, and many other products.

  12. Coal geopolitics

    International Nuclear Information System (INIS)

    Giraud, P.N.; Suissa, A.; Coiffard, J.; Cretin, D.

    1991-01-01

    This book divided into seven chapters, describes coal economic cycle. Chapter one: coals definition; the principle characteristics and properties (origin, calorific power, international classification...) Chapter two: the international coal cycle: coal mining, exploration, coal reserves estimation, coal handling coal industry and environmental impacts. Chapter three: the world coal reserves. Chapter four: the consumptions, productions and trade. Chapter five: the international coal market (exporting mining companies; importing companies; distributors and spot market operators) chapter six: the international coal trade chapter seven: the coal price formation. 234 refs.; 94 figs. and tabs [fr

  13. Numerical simulation of altitude impact on pulverized coal combustion

    Energy Technology Data Exchange (ETDEWEB)

    Pei, Xiaohui; He, Boshu; Ling, Ling; Wang, Lei [Beijing Jiaotong Univ., Beijing (China). Inst. of Mechanical, Electronic and Control Engineering

    2013-07-01

    A drop-tube Furnace simulation model has been developed to investigate the pulverized coal combustion characteristics under different altitudes using the commercially available software Fluent. The altitude conditions of 0, 500, 1,000, 1,500 m have been discussed. The results included the fields of temperature, pressure, velocity, the coal burnout, CO burnout and NO emission in the tube furnace. The variation of these parameters with altitude has been analyzed. The coal combustion characteristics were affected by the altitude. The time and space for coal burnout should be increased with the rise of altitude. The valuable results could be referenced in the design of coal- fired furnaces for the high altitude areas.

  14. Comprehensive report to Congress Clean Coal Technology Program

    International Nuclear Information System (INIS)

    1992-06-01

    This project will provide a full-scale demonstration of Micronized Coal Reburn (MCR) technology for the control of NO x on a wall-fired steam generator. This demonstration is expected to reduce NO x emissions by 50 to 60%. Micronized coal is coal that has been very finely pulverized (80% less than 325 mesh). This micronized coal, which may comprise up to 30% of the total fuel fired in the furnace, is fired high in the furnace in a fuel-rich reburn zone at a stoichiometry of 0.8. Above the reburn zone, overfire air is injected into the burnout zone at high velocity for good mixing to ensure complete combustion. Overall excess air is 15%. MCR technology reduces NO x emissions with minimal furnace modifications, and the improved burning characteristics of micronized coal enhance boiler performance

  15. Lance for fuel and oxygen injection into smelting or refining furnace

    Science.gov (United States)

    Schlichting, Mark R.

    1994-01-01

    A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

  16. Coal and recycling mark the way forward

    Energy Technology Data Exchange (ETDEWEB)

    Bignell, E.

    2000-11-01

    A report is given of this year's Mineral Engineering Society's annual conference held in Scarborough, UK. The themes of recycling and coal were chosen for the two days of technical presentations. Topics included the cleaning up of brown field sites; the use of recycled waste oxide to replace iron ore pellets for cooling furnaces in steel making; high pressure filtration of industrial mineral effluent; iron ore mining in Australia; screen development; the status of coal preparation technology, by RJB Mining; study of movement of material (to simulate coal) in a hopper; and a UK-Chinese project on reduction of sulphur in coal.

  17. Coal-peat compositions for co-combustion in local boilers

    Directory of Open Access Journals (Sweden)

    А. В. Михайлов

    2016-08-01

    Full Text Available In article results of experiments on creation of coal and peat fuel compositions for burning in solid-fuel boilers are described. The main objective of research consisted in development of combination of coal dust and natural peat without binding additives. The role of peat consists that it increases efficiency of process of granulation, being natural binding. The method of granulation allows to utilize waste of the coal industry. Joint burning of two types of fuel – coal dust and peat reduces emission of sulfur dioxides. The cost of peat raw materials is lower, than artificial binding, applied to briquetting of coal dust. The composition of mix of coal dust and peat varied in the ratio 2:1, 1:1 and 1:2 in volume ratio at humidity of mix before extrusion of 65 %. In the course of preparatory operations of coal raw materials its crushing and sifting through sieve of 24 mesh (0,707 mm was carried out. Procedure of hashing of samples of coal and peat was carried out before receiving homogeneous mixture. After hashing mix was located in piston press for receiving granules. Coal dust and wet peat pass semifixed extrusion on piston press with formation of cylindrical granules with a diameter of 16 mm. After extrusion of granule are dried to operational humidity of 25 %. Coal and peat fuel granules showed sufficient mechanical strength for transportation and power feed in solid-fuel boilers. Burning of coal and peat fuel granules in vitro at temperature of 800 °C does not lead to ashes agglomeration. The conducted preliminary researches showed prospects of utilization of coal waste by granulation method in mix with natural peat.

  18. Fossil fuel furnace reactor

    Science.gov (United States)

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  19. Furnace for treating bituminous material

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1922-04-28

    A furnace with saw-teeth-like profiled hearth, which by means of a kind of shaking slide executes a backward and forward motion, for carrying out the process according to Patent 422,391. It is characterized in that the stroke of the hearth moving in the furnace is smaller than the length of the profile tooth and the height of the feed is held less than the tooth height.

  20. Collages of granulation pictures

    International Nuclear Information System (INIS)

    Dunn, R.B.; November, L.J.

    1985-01-01

    This paper describes two small-area selection schemes that the authors have applied to CCD observations of solar granulation. The first scheme, which the authors call the ''mosaic,'' divides the 128 x 128 array into 64 subarrays each containing 16 x 16 pixels. On each picture in the burst the RMS contrast of the fine structure is measured in each subarray and compared to the corresponding value in a table that contains the highest previous RMS values. The second scheme, which the authors call a ''collage,'' is similar except the RMS value is calculated smoothly within a sliding Gaussian window over the entire scene and the value of an individual pixel is gated into the final collage whenever the RMS contrast at that pixel location exceeds that of all previous frames taken during the burst

  1. Utilizing methane from degassing as a fuel for furnaces of drying systems. [USSR

    Energy Technology Data Exchange (ETDEWEB)

    Matveev, V.I.; Telegin, A.K.

    1984-10-01

    The use is evaluated of methane from coal seam degassing in the Severnaya mine as a fuel for dryers in the Severnaya coal preparation plant in the USSR. Dryers used in the plant are equipped with PMZ-4TsR furnaces. Middlings (type Zh18 coal) with 30% ash content and 0.25 MJ/kg calorific value were used as a fuel. When dryers were fired with middlings moisture content in coal concentrate declined from 10.1% to 5.1%, system output amounted to 133 t/h. After plant modernization middlings were replaced with methane from coal seam degassing (methane content in the mixture with air ranged from 40 to 60%). Replacing middlings with methane increased dryer output from 133 to 203 t/h. Moisture content in dried coal was reduced from 11.8 to 4.8%. Repair cost decreased, environmental pollution caused by combustion also declined. Payback period amounted to 6 months.

  2. Combustion behaviour of ultra clean coal obtained by chemical demineralisation

    Energy Technology Data Exchange (ETDEWEB)

    F. Rubiera; A. Arenillas; B. Arias; J.J. Pis; I. Suarez-Ruiz; K.M. Steel; J.W. Patrick [Instituto Nacional del Carbon, CSIC, Oviedo (Spain)

    2003-10-01

    The increasing environmental concern caused by the use of fossil fuels and the concomitant need for improved combustion efficiency is leading to the development of new coal cleaning and utilisation processes. However, the benefits achieved by the removal of most mineral matter from coal either by physical or chemical methods can be annulled if poor coal combustibility characteristics are attained. In this work a high volatile bituminous coal with 6% ash content was subjected to chemical demineralisation via hydrofluoric and nitric acid leaching, the ash content of the clean coal was reduced to 0.3%. The original and treated coals were devolatilised in a drop tube furnace and the structure and morphology of the resultant chars was analysed by optical and scanning electron microscopies. The reactivity characteristics of the chars were studied by isothermal combustion tests in air at different temperatures in a thermogravimetric system. Comparison of the combustion behaviour and pollutant emissions of both coals was conducted in a drop tube furnace operating at 1000{sup o}C. The results of this work indicate that the char obtained from the chemically treated coal presents very different structure, morphology and reactivity behaviour than the char from the original coal. The changes induced by the chemical treatment increased the combustion efficiency determined in the drop tube furnace, in fact higher burnout levels were obtained for the demineralised coal.

  3. Pulverized coal devolatilization prediction

    International Nuclear Information System (INIS)

    Rojas, Andres F; Barraza, Juan M

    2008-01-01

    The aim of this study was to predict the two bituminous coals devolatilization at low rate of heating (50 Celsius degrade/min), with program FG-DVC (functional group Depolymerization. Vaporization and crosslinking), and to compare the devolatilization profiles predicted by program FG-DVC, which are obtained in the thermogravimetric analyzer. It was also study the volatile liberation at (10 4 k/s) in a drop-tube furnace. The tar, methane, carbon monoxide, and carbon dioxide, formation rate profiles, and the hydrogen, oxygen, nitrogen and sulphur, elemental distribution in the devolatilization products by FG-DVC program at low rate of heating was obtained; and the liberation volatile and R factor at high rate of heating was calculated. it was found that the program predicts the bituminous coals devolatilization at low rate heating, at high rate heating, a volatile liberation around 30% was obtained

  4. Fault Detection in Coal Mills used in Power Plants

    DEFF Research Database (Denmark)

    Odgaard, Peter Fogh; Mataji, Babak

    2006-01-01

    In order to achieve high performance and efficiency of coal-fired power plants, it is highly important to control the coal flow into the furnace in the power plant. This means suppression of disturbances and force the coal mill to deliver the required coal flow, as well as monitor the coal mill...... in order to detect faults in the coal mill when they emerge. This paper deals with the second objective. Based on a simple dynamic model of the energy balance a residual is formed for the coal mill. An optimal unknown input observer is designed to estimate this residual. The estimated residual is following...... tested on measured data of a fault in a coal mill, it can hereby be concluded that this residual is very useful for detecting faults in the coal mill....

  5. SELECTION OF SUSTAINABLE TECHNOLOGIES FOR COMBUSTION OF BOSNIAN COALS

    Directory of Open Access Journals (Sweden)

    Anes Kazagić

    2010-01-01

    Full Text Available This paper deals with optimization of coal combustion conditions to support selection a sustainable combustion technology and an optimal furnace and boiler design. A methodology for optimization of coal combustion conditions is proposed and demonstrated on the example of Bosnian coals. The properties of Bosnian coals vary widely from one coal basin to the next, even between coal mines within the same basin. Very high percentage of ash (particularly in Bosnian brown coal makes clear certain differences between Bosnian coal types and other world coal types, providing a strong argument for investigating specific problems related to the combustion of Bosnian coals, as well as ways to improve their combustion behaviour. In this work, options of the referent energy system (boiler with different process temperatures, corresponding to the different combustion technologies; pulverised fuel combustion (slag tap or dry bottom furnace and fluidized bed combustion, are under consideration for the coals tested. Sustainability assessment, based on calculation economic and environment indicators, in combination with common low cost planning method, is used for the optimization. The total costs in the lifetime are presented by General index of total costs, calculated on the base of agglomeration of basic economic indicators and the economic indicators derived from environmental indicators. So, proposed methodology is based on identification of those combustion technologies and combustion conditions for coals tested for which the total costs in lifetime of the system under consideration are lowest, provided that all environmental issues of the energy system is fulfilled during the lifetime. Inputs for calculation of the sustainability indicators are provided by the measurements on an experimental furnace with possibility of infinite variation of process temperature, supported by good praxis from the power plants which use the fuels tested and by thermal

  6. Coal as a supplemental heat source in sludge incineration

    Energy Technology Data Exchange (ETDEWEB)

    Swanson, G J; Bergstedt, D C

    1979-07-01

    The use of coal as a supplemental fuel in multiple hearth sludge incineration was investigated; how sulphur lump coal was added to dewatered sludge being fed to the furnace, reducing incinerator oil requirements by 70%. With full-scale retrofit of the treatment plant total annual costs for coal supplemental feeding would be 161,000 dollars, but oil savings would be 240,000 dollars.

  7. The life cycle of platelet granules.

    Science.gov (United States)

    Sharda, Anish; Flaumenhaft, Robert

    2018-01-01

    Platelet granules are unique among secretory vesicles in both their content and their life cycle. Platelets contain three major granule types-dense granules, α-granules, and lysosomes-although other granule types have been reported. Dense granules and α-granules are the most well-studied and the most physiologically important. Platelet granules are formed in large, multilobulated cells, termed megakaryocytes, prior to transport into platelets. The biogenesis of dense granules and α-granules involves common but also distinct pathways. Both are formed from the trans -Golgi network and early endosomes and mature in multivesicular bodies, but the formation of dense granules requires trafficking machinery different from that of α-granules. Following formation in the megakaryocyte body, both granule types are transported through and mature in long proplatelet extensions prior to the release of nascent platelets into the bloodstream. Granules remain stored in circulating platelets until platelet activation triggers the exocytosis of their contents. Soluble N -ethylmaleimide-sensitive factor attachment protein receptor (SNARE) proteins, located on both the granules and target membranes, provide the mechanical energy that enables membrane fusion during both granulogenesis and exocytosis. The function of these core fusion engines is controlled by SNARE regulators, which direct the site, timing, and extent to which these SNAREs interact and consequently the resulting membrane fusion. In this review, we assess new developments in the study of platelet granules, from their generation to their exocytosis.

  8. Collages of granulation pictures

    Science.gov (United States)

    Dunn, R. B.; November, L. J.

    Two small-area selection schemes are applied to CCD observations of solar granulation. One procedure, referred to as mosaic, divides a 128 x 128 array into 64 subarrays of 16 x 16 pixels; the rms contrast of the fine structure is measured and compared in order to develop a mosaic of the subarrays. The second technique, collage, involves calculating rms values within a sliding Gaussian window and gating the pixel into the final image. Methods for assessing seeing quality, which involve the calculation of rms after high-pass filtering, are examined; a simple high-pass filter or an edge-locating function can be utilized for filtering. The rms map is then formed from the convolution of a Gaussian with either the high-pass or the Laplacian filters. The usefulness of the two procedures is demonstrated by applying the mosaic and collage processes to data recorded on July 17, 1983 with a CCD device on the NSO/Sac Peak Vacuum Tower Telescope.

  9. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

    2005-01-01

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  10. Granulation of coke breeze fine for using in the sintering process

    Directory of Open Access Journals (Sweden)

    Mohamed F.M.

    2010-01-01

    Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

  11. Assessment of nitrogen oxide emission for designing boilers fired with coal dust

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.; Gusev, L.N.; Babii, V.I.

    1983-09-01

    A method for forecasting emission of nitrogen oxides from steam boilers fired with coal is described. The method produces accurate results when nitrogen oxide emission from furnaces with straight-flow burners and turbulent-type burners fired with coal dusts is forecast. Oxides formed by decomposition of chemical compounds in coal (so-called 'fuel' nitrogen oxides) and nitrogen oxides formed by oxidation of molecular nitrogen by atomic oxygen (so-called 'thermal' nitrogen oxides) are evaluated. Zones in which the two types of nitrogen oxide are formed in flames are characterized. Factors which influence formation of nitrogen oxides in a furnace are evaluated: excess air, flue gas recirculation, design of a furnace and burners, movement of air and coal dust mixture in a furnace, temperature, methods for coal dust preparation, coal dust properties. Equations for forecasting emission of nitrogen oxides from furnaces are derived. Nomograms for easy calculation of emission are also given. Examples of using the method for forecasting emission of nitrogen oxides from furnaces fired with coal from the Kuzbass, the Donbass and Ehkibastuz are discussed. Comparisons of emission of nitrogen oxides calculated on the basis of the method and emission determined experimentally show that forecasting accuracy is high and errors do not exceed 10%. 5 references.

  12. The long term means coal market improvements

    Energy Technology Data Exchange (ETDEWEB)

    Soras, C.G.; Stodden, J.R.

    1988-01-01

    Statistical data for the US coal industry in 1987 are presented - coal production, energy consumption, inventories, exports, operating rate, employment, hours worked, wages, electric power output, raw steel production, new orders for blast furnaces and steel mills, and fuel oil prices - and contrasted with the situation a year before. The US economy and trade figures are discussed. It is believed that the coal industry stands to benefit from the changing mix of economic activity but must strive to keep competitive. 1 tab., 1 fig.

  13. Modelling methods for co-fired pulverised fuel furnaces

    Energy Technology Data Exchange (ETDEWEB)

    L. Ma; M. Gharebaghi; R. Porter; M. Pourkashanian; J.M. Jones; A. Williams [University of Leeds, Leeds (United Kingdom). Energy and Resources Research Institute

    2009-12-15

    Co-firing of biomass and coal can be beneficial in reducing the carbon footprint of energy production. Accurate modelling of co-fired furnaces is essential to discover potential problems that may occur during biomass firing and to mitigate potential negative effects of biomass fuels, including lower efficiency due to lower burnout and NOx formation issues. Existing coal combustion models should be modified to increase reliability of predictions for biomass, including factors such as increased drag due to non-spherical particle sizes and accounting for organic compounds and the effects they have on NOx emission. Detailed biomass co-firing models have been developed and tested for a range of biomass fuels and show promising results. 32 refs., 4 figs., 3 tabs.

  14. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The Plutonium Immobilization Project (PIP), to be located at the Savannah River Site SRS, is a combined development and testing effort by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), Argonne National Laboratory (ANL), and the Australian National Science and Technology Organization (ANSTO). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulating package and resistance heating elements located within a nuclear glovebox. Other furnaces types considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment

  15. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany, F.R.)

    1979-10-01

    Presented in two parts, this paper is intended to provide an outline of the theoretical fundamentals for the design of rotating-hearth furnaces for heating round stock and deals with the characteristic design features of such furnaces.

  16. Burning low volatile fuel in tangentially fired furnaces with fuel rich/lean burners

    International Nuclear Information System (INIS)

    Wei Xiaolin; Xu Tongmo; Hui Shien

    2004-01-01

    Pulverized coal combustion in tangentially fired furnaces with fuel rich/lean burners was investigated for three low volatile coals. The burners were operated under the conditions with varied value N d , which means the ratio of coal concentration of the fuel rich stream to that of the fuel lean stream. The wall temperature distributions in various positions were measured and analyzed. The carbon content in the char and NO x emission were detected under various conditions. The new burners with fuel rich/lean streams were utilized in a thermal power station to burn low volatile coal. The results show that the N d value has significant influences on the distributions of temperature and char burnout. There exists an optimal N d value under which the carbon content in the char and the NO x emission is relatively low. The coal ignition and NO x emission in the utilized power station are improved after retrofitting the burners

  17. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  18. Soot, organics, and ultrafine ash from air- and oxy-fired coal combustion

    Data.gov (United States)

    U.S. Environmental Protection Agency — Pulverized bituminous coal was burned in a 10W externally heated entrained flow furnace under air-combustion and three oxy-combustion inlet oxygen conditions (28,...

  19. Coking coal consumption of POSCO

    International Nuclear Information System (INIS)

    Yoo, B.C.

    1991-01-01

    Pohang Iron and Steel Company Limited (POSCO) was established in 1968. Molten iron was first produced in July 1973 after a 3 year construction period. The long awaited start up of Korea's first integrated steel works provided the momentum for the fast growth of our steel industry. In 1973, the first year of operation, POSCO purchased 770,000 tons of coal from the United States and Australia. The import tonnage was more than doubled in 1976 when we completed the second stage of Pohang Works and has continued to increase reaching 13.1 million tons last year. POSCO's coal consumption will increase one more time next year as the fourth stage of Kwangyang works starts to operate a new blast furnace with an annual molten iron production capacity of 2.8 million tons. Even though the new blast furnace will have the same capacity as the other 3 in Kwangyang, the additional coking coal requirement will be much smaller than the tonnages we needed for the other stages of the works. This paper reports that this is due to the increased use of pulverized coal

  20. New coal

    Energy Technology Data Exchange (ETDEWEB)

    1979-07-01

    Specially dedicated to coal, this edition comprises a series of articles of general interest dealing with the position of the French coalmining industry (interview with M.P. Gardent), the coal market in France, the work of CERCHAR, etc. New techniques, in-situ gasification of deep coal, gasification of coal by nuclear methods, the conversion of coal into petrol, the Emile Huchet power plant of Houilleres du Bassin de Lorraine, etc., are dealt with.

  1. Coal upgrading

    Energy Technology Data Exchange (ETDEWEB)

    Nunes, S. [IEA Clean Coal Centre, London (United Kingdom)

    2009-10-15

    This report examines current technologies and those likely to be used to produce cleaner coal and coal products, principally for use in power generation and metallurgical applications. Consideration is also given to coal production in the leading coal producing countries, both with developed and developing industries. A range of technologies are considered. These include the coal-based liquid fuel called coal water mixture (CWM) that may compete with diesel, the production of ultra-clean coal (UCC) and coal liquefaction which competes with oil and its products. Technologies for upgrading coal are considered, especially for low rank coals (LRC), since these have the potential to fill the gap generated by the increasing demand for coal that cannot be met by higher quality coals. Potential advantages and downsides of coal upgrading are outlined. Taking into account the environmental benefits of reduced pollution achieved through cleaner coal and reduced transport costs, as well as other positive aspects such as a predictable product leading to better boiler design, the advantages appear to be significant. The drying of low rank coals improves the energy productively released during combustion and may also be used as an adjunct or as part of other coal processing procedures. Coal washing technologies vary in different countries and the implications of this are outlined. Dry separation technologies, such as dry jigging and electrostatic separation, are also described. The demonstration of new technologies is key to their further development and demonstrations of various clean coal technologies are considered. A number of approaches to briquetting and pelletising are available and their use varies from country to country. Finally, developments in upgrading low rank coals are described in the leading coal producing countries. This is an area that is developing rapidly and in which there are significant corporate and state players. 81 refs., 32 figs., 3 tabs.

  2. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

  3. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  4. OPTIMIZED FUEL INJECTOR DESIGN FOR MAXIMUM IN-FURNACE NOx REDUCTION AND MINIMUM UNBURNED CARBON

    Energy Technology Data Exchange (ETDEWEB)

    SAROFIM, A F; LISAUSKAS, R; RILEY, D; EDDINGS, E G; BROUWER, J; KLEWICKI, J P; DAVIS, K A; BOCKELIE, M J; HEAP, M P; PERSHING, D

    1998-01-01

    Reaction Engineering International (REI) has established a project team of experts to develop a technology for combustion systems which will minimize NO x emissions and minimize carbon in the fly ash. This much need technology will allow users to meet environmental compliance and produce a saleable by-product. This study is concerned with the NO x control technology of choice for pulverized coal fired boilers,"in-furnace NOx control," which includes: staged low-NOx burners, reburning, selective non-catalytic reduction (SNCR) and hybrid approaches (e.g., reburning with SNCR). The program has two primary objectives: 1) To improve the performance of "in-furnace" NOx control, processes. 2) To devise new, or improve existing, approaches for maximum "in-furnace" NOx control and minimum unburned carbon. The program involves: 1) fundamental studies at laboratory- and bench-scale to define NO reduction mechanisms in flames and reburning jets; 2) laboratory experiments and computer modeling to improve our two-phase mixing predictive capability; 3) evaluation of commercial low-NOx burner fuel injectors to develop improved designs, and 4) demonstration of coal injectors for reburning and low-NOx burners at commercial scale. The specific objectives of the two-phase program are to: 1 Conduct research to better understand the interaction of heterogeneous chemistry and two phase mixing on NO reduction processes in pulverized coal combustion. 2 Improve our ability to predict combusting coal jets by verifying two phase mixing models under conditions that simulate the near field of low-NOx burners. 3 Determine the limits on NO control by in-furnace NOx control technologies as a function of furnace design and coal type. 5 Develop and demonstrate improved coal injector designs for commercial low-NOx burners and coal reburning systems. 6 Modify the char burnout model in REI's coal

  5. Reduction of NOx emission in tangential fired - furnace by changing the, mode of operation

    International Nuclear Information System (INIS)

    Chudnovsky, B.; Talanker, A.; Levin, L.; Kahana, S

    1998-01-01

    The present work analyses tile results of tests on 575 MW units with tangential firing furnace arrangement in sub-stoichiometric combustion. Tangential firing provides good conditions for implementing sub-stoichiometric combustion owing to the delivery scheme of pulverized coal and air. The furnace was tested in several different modes of operation (Over Fire Air, Bunkers Out Of Service, Excess air, Tilt etc.) to achieve low cost NOx reduction. Actual performance data are presented based on experiments made on lEC's boiler in M.D. 'B' power station

  6. Coal-92

    International Nuclear Information System (INIS)

    Hillring, B.; Sparre, C.

    1992-11-01

    Swedish consumption of coal and coke during 1991 and trends in technology, environment and market aspects of coal use are reported. Steam coal use in the heating sector was unchanged from 1991, 1.2 Mtons. Reduced consumption in smaller district heating units (due to conversion to biofuels and gas) was compensated by increased use for power generation in cogeneration plants. Coal consumption in industry fell 0.10 Mton to 0.84 Mton due to lower production in one industry branch. Import of steam coal was 1.1 Mton (down 0.5 Mton from 1990) since new rules for strategic reserves allowed a reduction of stocks. During the last five years stocks have been reduced by 2 Mtons. Import of metallurgical coal was 1.6 Mton, unchanged from 1990. The report also gives statistics for the coal using plants in Sweden, on coal R and D, and on emission laws for coal firing. (9 tabs., 2 figs.)

  7. Effect of the Reburning Zone Stoichiometry on the Nox Concentration at the Three-Stage Combustion of Pulverized Coal

    Directory of Open Access Journals (Sweden)

    Chernetskaya Nelya

    2016-01-01

    Full Text Available Numerical study of heat and mass transfer taking into account the combustion of coal particles in the furnace at the three-stage combustion of pulverized coal was performed. Analysis of the reburning zone stoichiometry on the concentration of nitrogen oxides at the furnace outlet was made. The values of excess air in the primary and reburning combustion zones, providing for the concentration of nitrogen oxides at the furnace outlet is not more than 350 mg/m3 and unburned carbon not more than 1 % when burning coal with a high content of nitrogen were established.

  8. Behavior of coke in large blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, N

    1978-01-01

    Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

  9. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  10. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-07-07

    This patent describes an industrial furnace for heating work which emits volatiles during heating. It comprises a generally cylindrical, closed end furnace section defining a sealable heat transfer chamber for heating work disposed therein; fan means for directing furnace atmosphere as a swirling wind mass about the interior of the furnace section over a portion thereof; heat means for heating the wind mass within the fan chamber; and an incineration track formed as a circumferentially extending groove about the exterior of the furnace section and in heat transfer relationship with and situated at least to extend about a portion of the fan chamber.

  11. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

    2012-01-01

    Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  12. Coal 1992

    Energy Technology Data Exchange (ETDEWEB)

    1992-01-01

    ACR's Coal 1992, the successor to the ACR Coal Marketing Manual, contains a comprehensive set of data on many aspects of the Australian coal industry for several years leading up to 1992. Tables and text give details of coal production and consumption in New South Wales, Queensland and other states. Statistics of the Australian export industry are complemented by those of South Africa, USA, New Zealand, Canada, Indonesia, China, Colombia, Poland and ex-USSR. Also listed are prices of Australian coking and non-coking coal, Australian coal stocks (and those of other major countries), loading port capacities, freight rates and coal quality requirements (analysis of coals by brand and supplier). A listing of Australian coal exporting companies is provided. A description of the spot Coal Screen Dealing System is given. World hard coal imports are listed by country and coal imports by major Asian countries tabulated. A forecast of demand by coal type and country up to the year 2000 is included.

  13. Linking granulation performance with residence time and granulation liquid distributions in twin-screw granulation: An experimental investigation

    DEFF Research Database (Denmark)

    Kumar, Ashish; Alakarjula, Maija; Vanhoorne, Valérie

    2016-01-01

    Twin-screw granulation is a promising wet granulation technique for the continuous manufacturing of pharmaceutical solid dosage forms. A twin screw granulator displays a short residence time. Thus, the solid-liquid mixing must be achieved quickly by appropriate arrangement of transport and kneading...

  14. Multikilowatt variable frequency microwave furnace

    International Nuclear Information System (INIS)

    Bible, D.W.; Lauf, R.J.; Everleigh, C.A.

    1992-01-01

    In this paper, the authors describe a new type of microwave processing furnace in which the frequency can be varied continuously from 4 to 8 GHz and the power level varied from zero up to 2.5 kW. The extraordinary bandwidth of this furnace is achieved by using a traveling wave tube (TWT) amplifier originally developed for electronic warfare applications. The TWT is a linear beam device characterized by a traveling electromagnetic wave that continuously extracts energy longitudinally along the path of an electron beam. The TWT, unlike other microwave tubes such as the magnetron, klystron, gyrotron, and others, does not depend upon resonant RF fields and is therefore capable of wide bandwidth operation.operation

  15. Incorporation of cement bypass flue dust in fly ash and blast furnace slag-based geopolymer

    Directory of Open Access Journals (Sweden)

    Mohamed E. Sultan

    2018-06-01

    Full Text Available This work utilizes cement kiln dust in fly ash and blast furnace slag-based geopolymer. Geopolymer cement was produced using different compositions of ground, granulated blast furnace slag with fly ash and cement bypass flue dust. Crystalline sodium metasilicate pentahydrate was used as an activator at 10, 15 and 20% (by weight of the geopolymer source materials. The geopolymer is formed in the solid state like ordinary Portland cement. The mechanical and chemical properties of the geopolymeric materials were examined. Measuring of mechanical properties by compressive strength of the hardened geopolymer pastes at different curing ages; microstructure was evaluated by X-ray diffraction (XRD and scanning electron microscope (SEM; thermal properties were estimated by thermogravimetry analysis (TGA and derivative thermogravimetric analysis (DTG. The results indicate that the compressive strength of the geopolymer pastes is increased with higher Na2SiO3.5H2O content. The geopolymeric properties were enhanced by higher pH, which helps in the dissolution of geopolymer source materials during geopolymerization. SEM showed that mixes containing 15 and 20% sodium metasilicate had more compact and dense structures. On the other hand, GGBFS mix (G-20 exhibits more hydration and geopolymeric products during TGA/DTG compared with other mixes which contain FA with/without GGBFS. Keywords: Cement bypass flue dust, Geopolymer, Ground granulated blast furnace, Fly ash

  16. Coal pump

    Science.gov (United States)

    Bonin, John H.; Meyer, John W.; Daniel, Jr., Arnold D.

    1983-01-01

    A device for pressurizing pulverized coal and circulating a carrier gas is disclosed. This device has utility in a coal gasification process and eliminates the need for a separate collection hopper and eliminates the separate compressor.

  17. Multidimensional modelling of anaerobic granules

    DEFF Research Database (Denmark)

    Picioreanu, C.; Batstone, Damien J.; van Loosdrecht, M.C.M.

    2005-01-01

    A multispecies, two- and three-dimensional model was developed, based on a previously published planar biofilm model, and the biochemical structure of the ADM1. Several soluble substrates diffuse and react in the granule. Local pH is calculated from acid-base equilibria and charge balance. The mo...

  18. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The U.S. Department of Energy will immobilize excess plutonium in the proposed Plutonium Immobilization Plant (PIP) at the Savannah River Site (SRS) as part of a two track approach for the disposition of weapons usable plutonium. As such, the Department of Energy is funding a development and testing effort for the PIP. This effort is being performed jointly by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), and Argonne National Laboratory (ANL). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulting package and resistance heating elements located within a nuclear glovebox. Other furnaces considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment. Due to the radiation levels and contamination associated with the plutonium material, the sintering process will be fully automated and contained within nuclear material gloveboxes. As such, the furnace currently under development incorporates water and air cooling to minimize heat load to the glovebox. This paper will describe the furnace equipment and systems needed to employ a fully automated puck sintering process within nuclear gloveboxes as part of the Plutonium Immobilization Plant

  19. Blast-furnace coke production in high capacity coke oven batteries from the viewpoint of domestic raw material resources

    Energy Technology Data Exchange (ETDEWEB)

    Krause, W

    1977-05-01

    The problem is treated in a complex manner taking into account such technological improvements as: oiling, drying, charge preheating, dry quenching of coke as well as mechanical processing of coke which taken together will give blast furnace coke of the highest quality from domestic coals.

  20. Hot metal temperature prediction and simulation by fuzzy logic in a blast furnace

    International Nuclear Information System (INIS)

    Romero, M. A.; Jimenez, J.; Mochon, J.; Formoso, A.; Bueno, F.; Menendez, J. L.

    2000-01-01

    This work describes the development and further validation of a model devoted to blast furnace hot metal temperature forecast, based on Fuzzy logic principles. The model employs as input variables, the control variables of an actual blast furnace: Blast volume, moisture, coal injection, oxygen addition, etc. and it yields as a result the hot metal temperature with a forecast horizon of forty minutes. As far as the variables used to develop the model have been obtained from data supplied by an actual blast furnaces sensors, it is necessary to properly analyse and handle such data. Especial attention was paid to data temporal correlation, fitting by interpolation the different sampling rates. In the training stage of the model the ANFIS (Adaptive Neuro-Fuzzy Inference System) and the Subtractive Clustering algorithms have been used. (Author) 9 refs

  1. Preparation and Optimization of Vanadium Titanomagnetite Carbon Composite Hot Briquette: A New Type of Blast Furnace Burden

    Science.gov (United States)

    Zhao, W.; Wang, H. T.; Liu, Z. G.; Chu, M. S.; Ying, Z. W.; Tang, J.

    2017-10-01

    A new type of blast furnace burden, named VTM-CCB (vanadium titanomagnetite carbon composite hot briquette), is proposed and optimized in this paper. The preparation process of VTM-CCB includes two components, hot briquetting and heat treatment. The hot-briquetting and heat-treatment parameters are systematically optimized based on the Taguchi method and single-factor experiment. The optimized preparation parameters of VTM-CCB include a hot-briquetting temperature of 300°C, a coal particle size of coal-added ratio of 28.52%, a heat-treatment temperature of 500°C and a heat-treatment time of 3 h. The compressive strength of VTM-CCB, based on the optimized parameters, reaches 2450 N, which meets the requirement of blast furnace ironmaking. These integrated parameters provide a theoretical basis for the production and application of a blast furnace smelting VTM-CCB.

  2. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID REMOVAL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2004-01-01

    The objective of this project has been to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The project was co-funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-99FT40718, along with EPRI, the American Electric Power Company (AEP), FirstEnergy Corporation, the Tennessee Valley Authority, and Carmeuse North America. Sulfuric acid controls are becoming of increased interest for coal-fired power generating units for a number of reasons. In particular, sulfuric acid can cause plant operation problems such as air heater plugging and fouling, back-end corrosion, and plume opacity. These issues will likely be exacerbated with the retrofit of selective catalytic reduction (SCR) for NOX control, as SCR catalysts are known to further oxidize a portion of the flue gas SO{sub 2} to SO{sub 3}. The project tested the effectiveness of furnace injection of four different magnesium-based or dolomitic alkaline sorbents on full-scale utility boilers. These reagents were tested during one- to two-week tests conducted on two FirstEnergy Bruce Mansfield Plant (BMP) units. One of the sorbents tested was a magnesium hydroxide slurry byproduct from a modified Thiosorbic{reg_sign} Lime wet flue gas desulfurization process. The other three sorbents are available commercially and include dolomite, pressure-hydrated dolomitic lime, and commercially available magnesium hydroxide. The dolomite reagent was injected as a dry powder through out-of-service burners. The other three reagents were injected as slurries through air-atomizing nozzles inserted through the front wall of the upper furnace. After completing the four one- to two-week tests, the most promising sorbents were selected for longer-term (approximately 25-day) full-scale tests on two different units. The longer-term tests were conducted to confirm sorbent effectiveness over extended operation on two

  3. Melting of fuel element racks and their recycling as granulate

    International Nuclear Information System (INIS)

    Quade, U.; Kluth, T.; Kreh, R.

    1998-01-01

    In order to increase the storage capacity for spent fuel elements in the Spanish NPPs of Almaraz and Asco, the existing racks were replaced by compact one in 1991/1993. The 28 racks from Almaraz NPP were cut on site, packed in 200-I-drums and taken to intermediate storage. For the remaining 28 racks of Asco NPP, ENRESA preferred the melting alternative. To demonstrate the recycling path melting in Germany, a test campaign with six racks was performed in 1997. As a result of this test melt, the limits for Carla melting plant were modified to 200 Bq/g total, α, β, γ 100 Bq/g nuclear fuels, max. 3g/100 kg 2,000 Bq/g total Fe55, H 3 , C-14 and Ni63. After the test melt campaign, the German authorities licensed the import and treatment of the remaining 22 racks on the condition that the waste resulting from the melting process as well as the granules produced were taken back to Spain. The shipment from Asco via France to Germany has been carried out in F 20-ft-IPII containers in accordance with ADR. Size reduction to chargeable dimensions was carried out by a plasma burner and hydraulic shears. For melting, a 3.2 Mg medium frequency induction furnace, operated in a separate housing, was used. For granules production outside this housing, the liquid iron was cast into a 5Mg ladle and then, through a water jet, into the granulating basin. The total mass of 287,659 Kg of 28 fuel elements racks and components of the storage basin yielded 297,914 kg of iron granulate. Secondary waste from melting amounted to 9,920 kg, corresponding to 3.45% of the input mass. The granulating process produced 6,589 kg, corresponding to 2.28% of the total mass to be melted. Radiological analysis of samples taken from the melt and different waste components confirmed the main nuclides Co60, Cs134 and Cs137. Fe55 was highly overestimated by the preliminary analysis. (Author) 2 refs

  4. Silva. EDF two-phase 1D annular model of a CFB boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    Montat, D.; Fauquet, Ph. [Electricite de France (EDF), 78 - Chatou (France). Researckh and Development Div.; Lafanechere, L.; Bursi, J.M. [Electricite de France (EDF) (France). Construction Div.

    1997-01-01

    SILVA computer code is used for the modelling of the thermal-hydraulics and of the combustion of a coal-fired CFBC solid loop. In a first step, only the furnace is considered. The model is based on a 1D annular two phases description of the hydrodynamics. The model is based on particle mass balances and pressure drop calculations. A basic combustion model is incorporated into this model. The coal combustion is divided in two phases, the combustion of volatile matter and the heterogeneous combustion. The model has been developed within LEGO software and can be included into the global model of the solid loop developed by EDF. (author) 26 refs.

  5. Report for fiscal 1994 by Coal Gasification Committee; 1994 nendo sekitan gas ka iinkai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    Summarized in this report is the material already distributed concerning the program for modifying the Nakoso 200t/d pilot plant entrained bed coal gasification furnace. The program aims to verify the overall suitability for power generation use of the air-blow pressurized 2-chamber 2-stage flow entrained bed gasification furnace. Although each specific feature of gasification furnace performance is found to be satisfactory, yet a 100% operation and extended continuous operation remain to be accomplished. Slagging is a phenomenon of ash grains in high-temperature gas adhering to and growing on the furnace walls to block up the furnace to eventually disable the furnace from continuous operation. In view of past achievements and test results, it is found that slagging is closely related to the behavior of floating or molten ash and to the transition temperature range. Various slagging measures have been taken for the current gasification furnace, but they prove to be ineffective. Some drastic measures need to be implemented for improvement. Under study using model furnaces and test furnaces are the reduction of slag generation at its source (re-entrained slag), prevention of adhesion (untrapped slag), removal of slag, optimization of gyration in the furnace, modification of slag properties for enhanced discharge, optimization of the transition gas temperature range, and the modification of furnace dimensions. (NEDO)

  6. Waste plastics as supplemental fuel in the blast furnace process: improving combustion efficiencies.

    Science.gov (United States)

    Kim, Dongsu; Shin, Sunghye; Sohn, Seungman; Choi, Jinshik; Ban, Bongchan

    2002-10-14

    The possibility of using waste plastics as a source of secondary fuel in a blast furnace has been of recent interest. The success of this process, however, will be critically dependent upon the optimization of operating systems. For instance, the supply of waste plastics must be reliable as well as economically attractive compared with conventional secondary fuels such as heavy oil, natural gas and pulverized coal. In this work, we put special importance on the improvement of the combustibility of waste plastics as a way to enhance energy efficiency in a blast furnace. As experimental variables to approach this target, the effects of plastic particle size, blast temperature, and the level of oxygen enrichment were investigated using a custom-made blast model designed to simulate a real furnace. Lastly, the combustion efficiency of the mixture of waste plastics and pulverized coal was tested. The observations made from these experiments led us to the conclusion that with the increase of both blast temperature and the level of oxygen enrichment, and with a decrease in particle size, the combustibility of waste polyethylene could be improved at a given distance from the tuyere. Also it was found that the efficiency of coal combustion decreased with the addition of plastics; however, the combustion efficiency of mixture could be comparable at a longer distance from the tuyere.

  7. Soot, organics and ultrafine ash from air- and oxy-fired coal combustion

    Science.gov (United States)

    This paper is concerned with determining the effects of oxy-combustion of coal on the composition of the ultrafine fly ash. To this end, a 10 W externally heated entrained flow furnace was modified to allow the combustion of pulverized coal in flames under practically relevant s...

  8. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    International Nuclear Information System (INIS)

    Andrew Seltzer

    2006-01-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H 2 O and CO 2 concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O 2 . Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar

  9. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL; SEMIANNUAL

    International Nuclear Information System (INIS)

    Gary M. Blythe

    2002-01-01

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period October 1, 2001 through March 31, 2002. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO(sub X) selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the fifth reporting period for the subject Cooperative Agreement. During the previous (fourth) period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant) and a byproduct magnesium hydroxide slurry (at both Gavin and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO(sub 3) formed across the SCR system installed on the unit for NO(sub X) control than at removing SO(sub 3) formed in the furnace. The SO(sub 3) removal results were presented in the

  10. Mechanism of the formation of hollow spherical granules using a high shear granulator.

    Science.gov (United States)

    Asada, Takumi; Nishikawa, Mitsunori; Ochiai, Yasushi; Noguchi, Shuji; Kimura, Shin-Ichiro; Iwao, Yasunori; Itai, Shigeru

    2018-05-30

    Recently, we have developed a novel granulation technology to manufacture hollow spherical granules (HSGs) for controlled-release formulations; however, the mechanism of the granulation is still unclear. The aim of this study is to determine the mechanism of the formation of the HSGs using a high shear granulator. Samples of granulated material were collected at various times during granulation and were investigated using scanning electron microscope and X-ray computed tomography. It was observed that the granulation proceeded by drug layering to the polymer, followed by formation of a hollow in the granule. In addition, it was also found that generation of a crack in the adhered drug layer and air flow into the granules might be involved in forming the hollow in the structure. Observation of the granulation of formulations with different types of drugs and polymers indicated that negative pressure in the granules occurred and the granules caved in when the hollow was formed. The hollow-forming speed and the shell density of the hollow granules depended on the particular drug and polymer. Taken together, the granulation mechanism of HSGs was determined and this information will be valuable for HSGs technology development. Copyright © 2018 Elsevier B.V. All rights reserved.

  11. A Heat and Mass Transfer Model of a Silicon Pilot Furnace

    Science.gov (United States)

    Sloman, Benjamin M.; Please, Colin P.; Van Gorder, Robert A.; Valderhaug, Aasgeir M.; Birkeland, Rolf G.; Wegge, Harald

    2017-10-01

    The most common technological route for metallurgical silicon production is to feed quartz and a carbon source ( e.g., coal, coke, or charcoal) into submerged-arc furnaces, which use electrodes as electrical conductors. We develop a mathematical model of a silicon furnace. A continuum approach is taken, and we derive from first principles the equations governing the time evolution of chemical concentrations, gas partial pressures, velocity, and temperature within a one-dimensional vertical section of a furnace. Numerical simulations are obtained for this model and are shown to compare favorably with experimental results obtained using silicon pilot furnaces. A rising interface is shown to exist at the base of the charge, with motion caused by the heating of the pilot furnace. We find that more reactive carbon reduces the silicon monoxide losses, while reducing the carbon content in the raw material mixture causes greater solid and liquid material to build-up in the charge region, indicative of crust formation (which can be detrimental to the silicon production process). We also comment on how the various findings could be relevant for industrial operations.

  12. Australian coal

    Energy Technology Data Exchange (ETDEWEB)

    1985-11-01

    Total export shipments of coal in Australia in the year ending June 30 1985 reached a record of 83.8 Mt. The export trade is expected to bring in an income of 4 billion Australian dollars in the current year making coal Australia's biggest revenue-earning export commodity. This article presents a brief overview of the Australian coal industry with production and export statistics and information on major open pit and underground mines.

  13. Increased accuracy of starch granule type quantification using mixture distributions

    OpenAIRE

    Tanaka, Emi; Ral, Jean-Phillippe F.; Li, Sean; Gaire, Raj; Cavanagh, Colin R.; Cullis, Brian R.; Whan, Alex

    2017-01-01

    Background The proportion of granule types in wheat starch is an important characteristic that can affect its functionality. It is widely accepted that granule types are either large, disc-shaped A-type granules or small, spherical B-type granules. Additionally, there are some reports of the tiny C-type granules. The differences between these granule types are due to its carbohydrate composition and crystallinity which is highly, but not perfectly, correlated with the granule size. A majority...

  14. A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

    Science.gov (United States)

    Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

    2015-11-01

    White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages.

  15. POTENTIAL MODIFICATION OF HYDRATION OF ALKALI ACTIVATED MIXTURES FROM GRANULATED BLAST FURNACE SLAG AND FLY ASH

    Directory of Open Access Journals (Sweden)

    VÁCLAVA TOMKOVÁ

    2012-07-01

    Full Text Available Alkali activated binders (AAB and composites from suitable latent hydraulic raw materials represent an alternative to materials based on Portland cements. The paper deals with possibilities to influence functional parameters of AAB by setting the mixtures of GBFS and fly ash to the selected chemical composition or by fly ash reactivity change effected by milling. In this way course of hydration process is modified, the alkali activation products phase composition is changed as well as their final characteristic. The amorphous character of the hydration products limits the evaluation of the composition during the massing phase. Part of the study is the search for possibilities of identifying the differences in composition and properties of specially drafted mixtures of original raw materials after their alkali activation.

  16. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Xiao Zhao

    2015-01-01

    Full Text Available Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM and slag-foamed mortar (SFM, 50% cement was replaced by slag weight. Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  17. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    OpenAIRE

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-01

    Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). ...

  18. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag.

    Science.gov (United States)

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-30

    Foamed mortar with a density of 1300 kg/m³ was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  19. Coal - 96

    International Nuclear Information System (INIS)

    Sparre, C.

    1996-09-01

    The report deals mainly with coal consumption, but also gives some information about technology, environmental aspects and markets. Data have been collected by questionnaires or via telephone. The use of steam coal for heating was 0.8 Mtons (down 20% from 1994). Cogeneration plants were the main users. Taxes and environmental reasons cause a reduction of the coal use that will probably continue the next years. Use of steam coal in industry has been constant at a level of 0.7 Mtons. The import of metallurgical coal rests constant at a level of 1.6 Mtons. 1.2 Mtons of coke was produced, and 0.3 Mtons imported. The PFBC-plant at Vaertan, Stockholm used 0.13 Mtons of coal, while some coal fired power plants have been converted to peat and wood fuels. The average price of steam coal imported to Sweden in 1995 was 333 SEK/ton, 6% higher than in 1994. The contract prices for delivery 1996 are about the same as at the end of 1995. All cogeneration plants have some sort of SO 2 removal system, mostly wet-dry. The largest plant, at Vaesteraas, has recently invested in a SCR system for NO x removal. Most other plants are using low NO x burners or SNCR systems, based on ammonia or urea, which reduce the emissions 50 - 70%. Some statistic about the world coal market is also given in the report

  20. Venezuelan coal

    International Nuclear Information System (INIS)

    Vazquez, L.U.

    1991-01-01

    The existence of coal deposits in Venezuela has been known since the early nineteenth century, when the Naricual Mines were discovered in the State of Anzoategui Eastern Venezuela. Through the years the Venezuelan coal business had its ups and downs, but it was not until 1988 that we could properly say that our coal began to play a role in the international market. This paper reports that it is only now, in the nineties, that Venezuelan coal projects have come under a planning, promotional and developmental policy preparing the ground for the great projects Venezuela will have in the not-too-distant future

  1. Refractory of Furnaces to Reduce Environmental Impact

    Science.gov (United States)

    Hanzawa, Shigeru

    2011-10-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO2 produced from this high energy load. To improve this situation, R&D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  2. Fluxless furnace brazing and its theoretical fundamentals

    International Nuclear Information System (INIS)

    Lison, R.

    1979-01-01

    In this paper the theoretical fundamental of fluxless furnace brazing are described. The necessary conditions for a wetting in the vacuum, under a inert-gas and with a reducing gas are discussed. Also other methods to reduce the oxygen partial pressure are described. Some applications of fluxless furnace brazing are outlined. (orig.) [de

  3. Refractory of Furnaces to Reduce Environmental Impact

    International Nuclear Information System (INIS)

    Hanzawa, Shigeru

    2011-01-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO 2 produced from this high energy load. To improve this situation, R and D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO 2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  4. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  5. Characterization of the permeability of the blast furnace lower part

    International Nuclear Information System (INIS)

    Negro, P.; Petit, C.; Urvoy, A.; Sert, D.; Pierret, H.

    2001-01-01

    In the context of high coal injection and high productivity operation, the coke behaviour inside the blast furnace hearth is the main parameter to control. Different and complementary investigations as radioactive and helium tracer injections, liquids and coke samplings, have been carried out at Sollac Fos BF1 using the tuyere probe to determine the hearth permeability and its evolutions as a function of the main control parameters, and to understand the hearth activity. The results of all these experiments give a very consistent picture of a heterogenous hearth with three concentric areas of various permeabilities to gas and liquids. A two concentric zones model has been built, which is in good agreement with the experimental results. It enables to evaluate the impact of the central zone on the liquids flow at the periphery. (author)

  6. Optical cavity furnace for semiconductor wafer processing

    Science.gov (United States)

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  7. Techniques for measurement of heat flux in furnace waterwalls of boilers and prediction of heat flux – A review

    International Nuclear Information System (INIS)

    Sankar, G.; Chandrasekhara Rao, A.; Seshadri, P.S.; Balasubramanian, K.R.

    2016-01-01

    Highlights: • Heat flux measurement techniques applicable to boiler water wall are elaborated. • Applications involving heat flux measurement in boiler water wall are discussed. • Appropriate technique for usage in high ash Indian coal fired boilers is required. • Usage of chordal thermocouple is suggested for large scale heat flux measurements. - Abstract: Computation of metal temperatures in a furnace waterwall of a boiler is necessary for the proper selection of tube material and thickness. An adequate knowledge of the heat flux distribution in the furnace walls is a prerequisite for the computation of metal temperatures. Hence, the measurement of heat flux in a boiler waterwall is necessary to arrive at an optimum furnace design, especially for high ash Indian coal fired boilers. Also, a thoroughly validated furnace model will result in a considerable reduction of the quantum of experimentation to be carried out. In view of the above mentioned scenario, this paper reviews the research work carried out by various researchers by experimentation and numerical simulation in the below mentioned areas: (i) furnace modeling and heat flux prediction, (ii) heat flux measurement techniques and (iii) applications of heat flux measurements.

  8. γ-ray activity in bituminous, subbituminous and lignite coals

    International Nuclear Information System (INIS)

    Barber, D.E.; Giorgio, H.R.

    1977-01-01

    Specimens of three different types of coal from four different geographical locations (Montana, North Dakota, Illinois and Pennsylvania) were examined by γ-ray spectrometry. Some samples were ashed in a muffle furnace. Other samples included pulverized coal, slag and fly ash from an electric power generating station. Activity from the 232 Th and 238 U series was present in all samples. Activity varied widely depending upon the source of the coal. The results indicate a need for additional examination of activity in coal to: (1) establish more precisely the relative environmental impact of coal-fired power stations compared with nuclear ones, (2) indicate the degree of sophistication required in environmental surveillance programs involving areas where both nuclear and coal-fired power stations are operational, and (3) determine the occupational exposure risks in mining operations. (author)

  9. Simultaneous Determination of Metals in Coal with Low-Resolution ...

    African Journals Online (AJOL)

    The setup including low-resolution spectrometer with the charge-coupled device (CCD) detector, continuum radiation source and filter furnace (FF) atomizer was employed for direct simultaneous determination of Al, Fe, Mg, Cu and Mn in coal slurry. In the FF, sample vapour entered absorption volume by filtering through ...

  10. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  11. Coal summit II

    Energy Technology Data Exchange (ETDEWEB)

    1983-01-01

    Various papers were presented on world coal trade. Papers include: Poland as a producer and exporter of coal; the dynamics of world coal trade; Cerrejon coal production perspectives; present state of the Australian coal industry; present state of the EC coal market and future prospects; prospects of US coal exports to Europe; forecast of Italian coal supply and demand through 1990; statistics from coal transportation outlook; status of world coal ports.

  12. Medical image of the week: granulation tissue

    Directory of Open Access Journals (Sweden)

    Ganesh A

    2014-03-01

    Full Text Available A 57 year old woman presented with a tickling sensation in the back of throat and intermittent bleeding from the healing stoma one month after decannulation of her tracheostomy tube. On bronchoscopy a granuloma with surrounding granulation tissue was present in the subglottic space (Figure 1. Argon plasma coagulation (APC was performed to cauterize the granulation tissue (Figure 2. Formation of granulation tissue after tracheostomy is a common complication which can result in tracheal stenosis. APC and electrocautery using flexible bronchoscopy has been shown to safely and effectively remove the granulation tissue.

  13. Design and Development of Tilting Rotary Furnace

    Science.gov (United States)

    Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

    2018-02-01

    Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

  14. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    Directory of Open Access Journals (Sweden)

    Morcali M.H.

    2012-01-01

    Full Text Available The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD. In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal was studied. In the reduction experiments; temperature, time and charge type (powder and pellet were investigated in detail. It was demonstrated that zinc and iron recovery (% increases with increasing temperature as well as time. Pelletizing was found to be a better method than using the powder as received for the zinc recovery and iron conversion (. In the calcination (roasting process, crude zinc oxide, which evaporated from non-ferric metals were collected as condensed product (crude waelz oxide, was heated in air atmosphere. Lead, cadmium as well as chlorine and other impurities were successfully removed from crude waelz oxide by this method. In the calcination experiments; temperature and time are investigated in detail. It was demonstrated that zinc purification (% increases with increasing temperature. The highest zinc refining (% was obtained at 1200°C for 120 minutes. A kinetic study was also undertaken to determine the activation energy of the process. Activation energies were 242.77 kJ/mol for the zinc recovery with powder forms, 261.99 kJ/mol for the zinc recovery with pellet forms respectively. It was found that, initially, the reaction was chemically controlled.

  15. NOx emissions and potential NOx reduction for low volatile Australian coals: End-of-grant report

    International Nuclear Information System (INIS)

    Holcombe, D.; Nelson, P.F.; Kelly, M.D.; Gupta, R.P.; Wall, T.F.

    1994-09-01

    The objective of this project was to improve the understanding of NO x formation from the combustion of low-volatile Australian coals. A secondary objective was to develop NO x reduction techniques which will improve the export market potential of these coals. Low volatile coals frequently have high nitrogen levels. In addition, they differ from high volatile coals in their behaviour in the early part of the combustion process, which largely determines the level of NO x that will be formed. Low volatile coals were examined with respect to the release of nitrogen species during the early stage of PF combustion. These species are precursors to NO x and it is at this stage of combustion that furnace conditions are important in determining whether these species become NO x or are reduced to molecular nitrogen. Pilot scale measurements of NO x concentrations from the combustion of the coals were undertaken under a range of conditions to provide data on the relevance of furnace parameters as well as of coal properties. Finally, mathematical models of coal combustion with NO x formation were developed, to be able to incorporate data on nitrogen species released from coal, and to use this information as well as furnace conditions to predict NO x concentrations. (author). Tabs., figs., refs

  16. Oxygen blast furnace and combined cycle (OBF-CC) - an efficient iron-making and power generation process

    International Nuclear Information System (INIS)

    Jianwei, Y.; Guolong, S.; Cunjiang, K.; Tianjun, Y.

    2003-01-01

    A new iron and power generating process, oxygen blast furnace and combined cycle (OBF-CC), is presented. In order to support the opinion, the features of the oxygen blast furnace and integrated coal gasification and combined cycle (IGCC) are summarized. The relation between the blasting parameters and the output gas quantity, as well as caloric value is calculated based on mass and energy balance. Analysis and calculation indicate that the OBF-CC will be an efficient iron-making and power generation process with higher energy efficiency and less pollution

  17. Distribution of binder in granules produced by means of twin screw granulation

    DEFF Research Database (Denmark)

    Fonteyne, Margot; Fussell, Andrew Luke; Vercruysse, Jurgen

    2014-01-01

    According to the quality by design principle processes may not remain black-boxes and full process understanding is required. The granule size distribution of granules produced via twin screw granulation is often found to be bimodal. The aim of this study was to gain a better understanding...

  18. The paradox of high shear granulation : the formation of non-homogeneous granules

    NARCIS (Netherlands)

    Dries, Kaspar van den

    2004-01-01

    Wet granulation is a process used for the particle size enlargement of primary powders. The mixing of a liquid with the powder glues the primary particles together, which results in the formation of the granules. The mixing action can be performed in many ways, like tumbling (drum granulation),

  19. Upgrading of automobile shredder residue via innovative granulation process 'ReGran'.

    Science.gov (United States)

    Holthaus, Philip; Kappes, Moritz; Krumm, Wolfgang

    2017-01-01

    Stricter regulatory requirements concerning end-of-life vehicles and rising disposal costs necessitate new ways for automobile shredder residue utilisation. The shredder granulate and fibres, produced by the VW-SICON-Process, have a high energy content of more than 20 MJ kg -1 , which makes energy recovery an interesting possibility. Shredder fibres have a low bulk density of 60 kg m -3 , which prevents efficient storing and utilisation as a refuse-derived fuel. By mixing fibres with plastic-rich shredder granulate and heating the mixture, defined granules can be produced. With this 'ReGran' process, the bulk density can be enhanced by a factor of seven by embedding shredder fibres in the partially melted plastic mass. A minimum of 26-33 wt% granulate is necessary to create enough melted plastic. The process temperature should be between 240 °C and 250 °C to assure fast melting while preventing extensive outgassing. A rotational frequency of the mixing tool of 1000 r min -1 during heating and mixing ensures a homogenous composition of the granules. During cooling, lower rotational frequencies generate bigger granules with particles sizes of up to 60 mm at 300 r min -1 . To keep outgassing to a minimum, it is suggested to melt shredder granulate first and then add shredder fibres. Adding coal, wood or tyre fluff as a third component reduces chlorine levels to less than 1 wt%. The best results can be achieved with tyre fluff. In combination with the VW-SICON-Process, ReGran produces a solid recovered fuel or 'design fuel' tailored to the requirements of specific thermal processes.

  20. Model based energy benchmarking for glass furnace

    International Nuclear Information System (INIS)

    Sardeshpande, Vishal; Gaitonde, U.N.; Banerjee, Rangan

    2007-01-01

    Energy benchmarking of processes is important for setting energy efficiency targets and planning energy management strategies. Most approaches used for energy benchmarking are based on statistical methods by comparing with a sample of existing plants. This paper presents a model based approach for benchmarking of energy intensive industrial processes and illustrates this approach for industrial glass furnaces. A simulation model for a glass furnace is developed using mass and energy balances, and heat loss equations for the different zones and empirical equations based on operating practices. The model is checked with field data from end fired industrial glass furnaces in India. The simulation model enables calculation of the energy performance of a given furnace design. The model results show the potential for improvement and the impact of different operating and design preferences on specific energy consumption. A case study for a 100 TPD end fired furnace is presented. An achievable minimum energy consumption of about 3830 kJ/kg is estimated for this furnace. The useful heat carried by glass is about 53% of the heat supplied by the fuel. Actual furnaces operating at these production scales have a potential for reduction in energy consumption of about 20-25%

  1. International Coal Report's coal year 1991

    Energy Technology Data Exchange (ETDEWEB)

    McCloskey, G [ed.

    1991-05-31

    Following introductory articles on factors affecting trade in coal and developments in the freight market, tables are given for coal exports and coal imports for major countries worldwide for 1989 and 1990. Figures are also included for coal consumption in Canada and the Eastern bloc,, power station consumption in Japan, coal supply and demand in the UK, electric utility coal consumption and stocks in the USA, coal production in Australia, Canada and USA by state, and world hard coal production. A final section gives electricity production and hard coal deliveries in the EEC, sales of imported and local coal and world production of pig iron and steel.

  2. APPLICATION OF GRANULATION TECHNOLOGY IN VARIOUS INDUSTRIES

    Directory of Open Access Journals (Sweden)

    B. V. YEGOROV

    2017-10-01

    Full Text Available Science and practice proved the high efficiency of granulated mixed fodders. This article presents an overview of granulation technologies for various industries. This article discusses the application of granulation technologies in various industries. The processes of granulation are mass technological processes currently used in a wide range of industries: feed industry, food industry, pharmaceutical industry, fertilizer production, polyethylene, metal production, mining, etc. A wide range of different materials are granulated, including chemicals, iron ore, mixed fodder, and much more. Granulation is a process of pressing or shaping a material in the form of granulesGranulation is widely used in the production of pigments, dyes, synthetic detergents, catalysts, plastics, soot, chemical reagents, etc. The use of granular raw materials in the metallurgical industry helps not only to mechanize processes, but also to increase their intensity by increasing the contact surface of interacting media. Granular fertilizers retain their properties for a long time. In the mining industry, granulation processes are used at the stage of preparation and enrichment of raw materials and release of the finished product.  Particular attention is paid to the feed industry. Granulation allows to ensure stable homogeneity, to improve sanitary and hygienic parameters, to increase nutritional value, to increase the storage period, improve the physical properties. However, despite all the advantages, the existing granulation production lines have a relatively high productivity and, at the same time, a high energy intensity. In this regard, this article proposes a technology for improving the granulation of mixed fodders. According to a preliminary literary review, It should be concluded that improving the technology of the granulation process for feed production is a topical issue in the feed industry today. The development of technology for improving the

  3. Uranium casting furnace automatic temperature control development

    International Nuclear Information System (INIS)

    Lind, R.F.

    1992-01-01

    Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

  4. Programmable temperature regulator of VAO-1 furnace

    International Nuclear Information System (INIS)

    Zahalka, F.

    1979-01-01

    A programmable temperature controller is described for a furnace for high-level waste processing. Furnace temperature is controlled by a program compiled from a combination of 3 parts with different linear increments or decrements of time dependent temperature and 2 parts with isothermal control for over a preset period. The equipment consists essentially of a programming unit, a programmed digital-to-analog converter and a power unit. The design is described in detail and its specifications are given. The maximum operating temperature of 1500 degC may be reached in the furnace charge section. (B.S.)

  5. Internal heat exchange tubes for industrial furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-05-26

    This patent describes a method for cooling the work within an industrial furnace. It comprises providing a longitudinally extending outer tube which extends into the furnace having a closed axial end and an open axial end; providing a preformed inner tube open at both ends within the outer tube; injecting a coolant into the inner tube so that the coolant flows from one axial end of the tube out the opposite end adjacent the closed end of the outer tube, and from the closed end of the outer tube to the open end thereof; circulating a gas within the furnace against the outer tube to effect heat transfer therewith.

  6. Coating of waste containing ceramic granules

    International Nuclear Information System (INIS)

    Neumann, W.; Kofler, O.

    1979-01-01

    Simulated high-level waste granules produced by fluidized-bed calcination were overcoated by chemical vapor deposition (CVD) with pyrocarbon and nickel in laboratory-scale experiments. Successful development enables pyrocrbon deposition at temperatures of 600 to 800 0 K. The coated granules have excellent properties for long-term waste storage

  7. Multiphase flow in spout fluidized bed granulators

    NARCIS (Netherlands)

    Buijtenen, van M.S.

    2011-01-01

    Spout fluidized beds are frequently used for the production of granules or particles through granulation, which are widely applied, for example, in the production of detergents, pharmaceuticals, food and fertilizers (M¨orl et al. 2007). Spout fluidized beds have a number of advantageous properties,

  8. Twin screw wet granulation: Binder delivery.

    Science.gov (United States)

    Saleh, Mohammed F; Dhenge, Ranjit M; Cartwright, James J; Hounslow, Michael J; Salman, Agba D

    2015-06-20

    The effects of three ways of binder delivery into the twin screw granulator (TSG) on the residence time, torque, properties of granules (size, shape, strength) and binder distribution were studied. The binder distribution was visualised through the transparent barrel using high speed imaging as well as quantified using offline technique. Furthermore, the effect of binder delivery and the change of screw configuration (conveying elements only and conveying elements with kneading elements) on the surface velocity of granules across the screw channel were investigated using particle image velocimetry (PIV). The binder was delivered in three ways; all solid binder incorporated with powder mixture, 50% of solid binder mixed with powder mixture and 50% mixed with water, all the solid binder dissolved in water. Incorporation of all solid binder with powder mixture resulted in the relatively longer residence time and higher torque, narrower granule size distribution, more spherical granules, weaker big-sized granules, stronger small-sized granules and better binder distribution compared to that in other two ways. The surface velocity of granules showed variation from one screw to another as a result of uneven liquid distribution as well as shown a reduction while introducing the kneading elements into the screw configuration. Copyright © 2015. Published by Elsevier B.V.

  9. Converting coal

    Energy Technology Data Exchange (ETDEWEB)

    Avigliano, A. [Bedeschi (Italy)

    2006-10-15

    In September 2005, Bedeschi was commissioned to design and supply a coal unloading, conveying and storage facility for a new raw coal line system within Hatien II Cement Co. The new plant is composed of a grab unloader, a conveyor system, a storage shed with stacking and reclaiming facilities, a complete dedusting system and civil and steel structure engineering. The scope of supply includes a local fabrication portion; however, main components will be imported. The project will be completed in 21 months. The paper looks into the mechanics of loading and unloading coal. 4 figs., 4 photos.

  10. Influence of Process Parameters on Coal Combustion Performance

    DEFF Research Database (Denmark)

    Lans, Robert Pieter Van Der

    investigated experimentally in a 400 MWe corner fired boiler with over fire air, a 350 MWe opposed fired boiler, and in a 160 kWt pilot scale test rig. Three different coals were fired in each of the furnaces as part of the activities in group 3 of the European Union JOULE 2 Extension project "Atmospheric......The objective of this study is to improve the understanding of nitrogen oxide formation and carbon burnout during the combustion of pulverized coal, and to contribute to addressing the potential of chemical engineering models for the prediction of furnace temperatures, NO emissions and the amount...... of carbon in ash. To this purpose, the effect of coal quality on NO and burnout has been investigated experimentally, a radiation heat balance has been developed based on simple chemical engineering methodology, and a mixing study has been conducted in order to describe the near burner macro mixing in terms...

  11. Effect of combustion characteristics on wall radiative heat flux in a 100 MWe oxy-coal combustion plant

    Energy Technology Data Exchange (ETDEWEB)

    Park, S.; Ryu, C. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Chae, T.Y. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Yang, W. [Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Kim, Y.; Lee, S.; Seo, S. [Korea Electric Power Research Institute (KEPRI), Daejeon (Korea, Republic of). Power Generation Lab.

    2013-07-01

    Oxy-coal combustion exhibits different reaction, flow and heat transfer characteristics from air-coal combustion due to different properties of oxidizer and flue gas composition. This study investigated the wall radiative heat flux (WRHF) of air- and oxy-coal combustion in a simple hexahedral furnace and in a 100 MWe single-wall-fired boiler using computational modeling. The hexahedral furnace had similar operation conditions with the boiler, but the coal combustion was ignored by prescribing the gas properties after complete combustion at the inlet. The concentrations of O{sub 2} in the oxidizers ranging between 26 and 30% and different flue gas recirculation (FGR) methods were considered in the furnace. In the hexahedral furnace, the oxy-coal case with 28% of O{sub 2} and wet FGR had a similar value of T{sub af} with the air-coal combustion case, but its WRHF was 12% higher. The mixed FGR case with about 27% O{sub 2} in the oxidizer exhibited the WRHF similar to the air-coal case. During the actual combustion in the 100 MWe boiler using mixed FGR, the reduced volumetric flow rates in the oxy-coal cases lowered the swirl strength of the burners. This stretched the flames and moved the high temperature region farther to the downstream. Due to this reason, the case with 30% O{sub 2} in the oxidizers achieved a WRHF close to that of air-coal combustion, although its adiabatic flame temperature (T{sub af}) and WHRF predicted in the simplified hexahedral furnace was 103 K and 10% higher, respectively. Therefore, the combustion characteristics and temperature distribution significantly influences the WRHF, which should be assessed to determine the ideal operating conditions of oxy- coal combustion. The choice of the weighted sum of gray gases model (WSGGM) was not critical in the large coal-fired boiler.

  12. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  13. Hopewell Furnace NHS : alternative transportation study

    Science.gov (United States)

    2009-12-31

    This study assesses the potential for an alternative transportation system (ATS) at Hopewell Furnace National Historic Site (NHS). The Volpe Center investigated internal circulation and potential partnerships with local historic, cultural, and recrea...

  14. Investigation of pyrite as a contributor to slagging in eastern bituminous coals. Quarterly progress report 9, October 1-December 31, 1983

    Energy Technology Data Exchange (ETDEWEB)

    Bryers, R.W.

    1984-06-01

    The objective of this program is to examine slags formed as a result of firing coals with varying concentration levels, size distribution, and orientation of pyrite with regard to mineral matter in the coal in a laboratory furnace. The program tasks are: (1) selection of eight candidate coals; (2) chemical characterization of the coal samples and identification of the pyrite size, distribution, and orientation with respect to other mineral matter and concentration levels; (3) testing of the candidate coals in a laboratory furnace; (4) chemical and physical characterization of the slag and fly ash samples created by the impurities in the coal sample; (5) influence of coal beneficiation on furnace slagging; and (6) analysis of data and identification of parameters influencing the contribution of pyrite to slagging problems. Washing of the Upper Freeport coal from Indiana County, Pennsylvania, was completed by the last quarter of 1983. The washed product was characterized for mineral content, and a combustion test was performed. Kentucky No. 9 from Henderson County, Kentucky, selected as the sixth coal to be investigated, was characterized using size and gravity fractionation techniques and was combusted in the laboratory furnace to evaluate its slagging and fouling potential. The remaining two coals to be characterized and combusted were identified as Illinois No. 5 and Lower Kittanning from Clarion County, Pennsylvania. 80 figures, 27 tables.

  15. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces

    International Nuclear Information System (INIS)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-01-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  16. A furnace for firing carbon products

    Energy Technology Data Exchange (ETDEWEB)

    Sudavskii, A M

    1979-12-05

    A furnace for firing carbon products is patented that consists of several chambers with a perforated hearth, which are interconnected by a lower and an upper reservoir with a locking fixture, and a flue. In order to intensify the firing process by increasing the specific hearth productivity, the flue is connected to the upper reservoir. A block diagram of the patented furnace is given, together with a description of its operation.

  17. Multiphase flow modelling of furnace tapholes

    OpenAIRE

    Reynolds, Quinn G.; Erwee, Markus W.

    2017-01-01

    Pyrometallurgical furnaces of many varieties make use of tapholes in order to facilitate the removal of molten process material from inside the vessel. Correct understanding and operation of the taphole is essential for optimal performance of such furnaces. The present work makes use of computational fluid dynamics models generated using the OpenFOAM® framework in order to study flow behaviour in the taphole system. Single-phase large-eddy simulation models are used to quantify the discharge ...

  18. Coal competitiveness?

    International Nuclear Information System (INIS)

    Rogeaux, B.

    2006-01-01

    Will coal electrical plants be more competitive in the coming years? Answering this one cannot be limited to merely comparing estimates based on reference electricity production costs. The competitiveness of coal will indeed depend on the final product marketed, as the MWhs are not equal: is the purpose to produce base, half-base MWh? Does the electrical equipment structure require flexible MWh (for instance in the event of significant intermittent renewable energy amounts), and therefore plants able to adjust their power rapidly? But the competitiveness of coal will also depend on many factors that will correct reference cost estimates: uncertainties, risks, externalities. These factors will need to be appreciated on a case by case basis. We introduce some of the reasoning used to better appreciate the future competitiveness of coal, and the main factors conditioning it in three contrasting regions of the world: Europe, USA, china. (author)

  19. NEDDylation promotes stress granule assembly.

    Science.gov (United States)

    Jayabalan, Aravinth Kumar; Sanchez, Anthony; Park, Ra Young; Yoon, Sang Pil; Kang, Gum-Yong; Baek, Je-Hyun; Anderson, Paul; Kee, Younghoon; Ohn, Takbum

    2016-07-06

    Stress granules (SGs) harbour translationally stalled messenger ribonucleoproteins and play important roles in regulating gene expression and cell fate. Here we show that neddylation promotes SG assembly in response to arsenite-induced oxidative stress. Inhibition or depletion of key components of the neddylation machinery concomitantly inhibits stress-induced polysome disassembly and SG assembly. Affinity purification and subsequent mass-spectrometric analysis of Nedd8-conjugated proteins from translationally stalled ribosomal fractions identified ribosomal proteins, translation factors and RNA-binding proteins (RBPs), including SRSF3, a previously known SG regulator. We show that SRSF3 is selectively neddylated at Lys85 in response to arsenite. A non-neddylatable SRSF3 (K85R) mutant do not prevent arsenite-induced polysome disassembly, but fails to support the SG assembly, suggesting that the neddylation pathway plays an important role in SG assembly.

  20. Coal - 97

    International Nuclear Information System (INIS)

    Sparre, C.

    1997-01-01

    The report deals with the use of coal and coke during 1996. Some information about techniques, environmental questions and markets are also given. Data have been collected by questionnaires to major users and by telephone to minor users. Preliminary statistical data from SCB have also been used. The use of steam coal for heating purposes during 1996 was 1,2 mill tons and 50% higher than in 1995. The increase is probably temporary and due to high prices of electricity because of lack of water power. The co-generation plants were the main users of coal. The minor plants have increased their use of forest fuels. Probably the use of steam coal will go down in the immediate years both in the heat generating and the co-generation plants. During the top year 1987 coal was used in 18 hotwater plants and 11 co-generation plants. 1996 these figures are 3 and 12. Taxes and environmental reasons explain this trend. The use of steam coal in the industry has been constant at the level 700 000 tons. This level is supposed to be constant or to vary with business cycles. The import of metallurgical coal in 1996 was 1,6 mill tons like the year before. 1,2 mill tons coke were produced. The coke consumption in the industry was 1,5 mill tons. 0,3 mill tons of coke were imported. The average price of steam coal imported in Sweden in 1996 was 340 SEK/ton or 2% higher than in 1995. For the world, the average import price was 51,5 USD/ton, nearly the same as the year before. The contract prices for delivery during 1997 are about equal as the end of 1996. All Swedish plants meet their emission limits of dust, SO 2 and NO x given by county administrations or concession boards

  1. THE STUDY OF THE KINETIC OF NATURAL ZEOLITE GRANULES GROWTH AT DIFFERENT WAYS OF GRANULATION

    Directory of Open Access Journals (Sweden)

    Rybachuk VD

    2016-12-01

    Full Text Available Introduction. Active substances and excipients used in the manufacture of medicines in tablet form, in most cases, have poor technological properties. This fact determines the need for prior granulation of mass before compression. Granulators of various sizes and designs, running on different modes, made the formation, growth and consolidation of the powder particles that lead to obtain pellets of different shapes and sizes. From the literature it is known that granulation leads to two forms of granules: isodiametric and nonisodiametric. The first group of particles forms has globular shape with a smooth surface and the proportion in which the length, thickness and height are about the same. They are usually made by fluidized bed granulation, spray drying, pelletizing and granulation in dragee pan. Granules of nonisodiametric form in which length is several times the width and height are made mostly by extrusion and compacting. The geometrical parameters of obtained granules are affected by the properties of raw materials, the granulation modes, type and amount of added humidifier and so on. The shape and size of granules, from a technological point of view, are the key factors that contribute, except organoleptic characteristics of the product, its technological properties such as particle size distribution, bulk volume, the ability of the material to shrinkage, porosity, fluidity, mechanical strength and so on. Properly selected for specific conditions granulation method is able to provide the finished product with the specified technological parameters depending on the needs. The aim of this work was to study the effect of granulation method and its conditions on the kinetics of growth of the natural zeolite granules and some quality characteristics of obtained granules. Material & methods. As objects of study served the natural zeolite pellets produced using 3%, 5%, 7% and 10% potato starch paste and solution of polyvinylpyrrolidone (PVP

  2. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  3. [The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

    Science.gov (United States)

    Royère, C

    1999-03-01

    The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

  4. Energy Saving in Industrial Annealing Furnaces

    Directory of Open Access Journals (Sweden)

    Fatma ÇANKA KILIÇ

    2018-03-01

    Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

  5. Report for the coal type committee in fiscal 1992; 1992 nendo tanshu iinkai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-03-01

    This paper reports the activities of the coal type committee in fiscal 1992, and summarizes the main technological achievements. In the Chinese coal liquefaction test, fiscal 1991 has performed liquefaction tests on Fushun coal by using a small continuous testing facility (0.1 t/d) at the Coal Chemistry Research Institute in Beijing. Fiscal 1992 has completed the liquefaction tests on Shengli coal. In October, a liquefaction test was carried out by using Tianzhu coal according to the NEDOL process. This paper reports the result of the liquefaction test on the Shengli coal, and the result of the analysis on the Fushun coal liquefied oil. The coal type selection and investigation having been performed to date reveals close correlation among the maceral composition of coal, coal rank and liquefied oil yield. Coals having good reactivity and suitable for liquefaction are generally suitable also for gasification. In the pretreatment of coal as a gasification material for hydrogen manufacture, a test was performed by using A heavy oil and tar sand bitumen plus A heavy oil as the granulating agents. With Montana coal, the highest de-ashing rate was achieved when the oil was added at 35% by weight. Both of the reaction rate and oil yield were improved. A handling test was carried out up to 72.5 degrees C, wherein Tatung coal presented no problems in both of the discharging and sticking tendencies. (NEDO)

  6. Prediction method of unburnt carbon for coal fired utility boiler using image processing technique of combustion flame

    International Nuclear Information System (INIS)

    Shimoda, M.; Sugano, A.; Kimura, T.; Watanabe, Y.; Ishiyama, K.

    1990-01-01

    This paper reports on a method predicting unburnt carbon in a coal fired utility boiler developed using an image processing technique. The method consists of an image processing unit and a furnace model unit. temperature distribution of combustion flames can be obtained through the former unit. The later calculates dynamics of the carbon reduction from the burner stages to the furnace outlet using coal feed rate, air flow rate, chemical and ash content of coal. An experimental study shows that the prediction error of the unburnt carbon can be reduced to 10%

  7. Coal -98

    International Nuclear Information System (INIS)

    Sparre, C.

    1998-01-01

    The following report deals with the use of coal and coke during 1997. Some information about technic, environmental questions and markets are also given. Data have been collected by questionnaires to major users and by telephone to minor users. Preliminary statistical data from SCB have also been used. The use of steam coal for heating purposes during 1997 was 730 000 tons and about 500 000 tons lower than in 1996. The extremely high figures of 1996 were due to twice the production of electricity because of lack of hydro power. The co-generation plants were the main users of coal. The minor plants have increased their use of forest fuels. Probably the use of steam coal will go down in the immediate years both in the heat generating and the co-generating plants. Some foreign analysts, however, estimate a doubled use of coal for energy use after 2020 because of the plans to phase out the nuclear power. During the top year 1987 coal was used in 18 hot water plants and 11 co-generation plants. 1997 these figures are 2 and 8. Taxes and environmental reasons explain this trend. The use of steam coal in the industry has been constant at the level 700 000 tons. This level is supposed to be constant or to vary with business cycles. The import of metallurgical coal in 1997 was 1.6 mill tons like the year before. 1.2 mill tons coke were produced. The coke consumption in the industry was 1.5 Mill tons. 0.3 mill tons of coke were imported. Several other plants have plans to replace the coal with forest fuels, waste fuels and NG. Even the biggest plant, Vaesteraas, has plans to build a block for bio fuels. Helsingborg has started to use wood pellets. The pellets replace most of the coal for the heat production in the co-generation plant. Norrkoeping Kraft AB has taken a fluid bed boiler for different fuels in operation, leading to more than half the coal consumption compared with previous years. They have also rebuilt one of their travelling grates for bio fuels. Stockholm

  8. Polyhydroxyalkanoate (PHA) Granules Have no Phospholipids

    Science.gov (United States)

    Bresan, Stephanie; Sznajder, Anna; Hauf, Waldemar; Forchhammer, Karl; Pfeiffer, Daniel; Jendrossek, Dieter

    2016-01-01

    Polyhydroxybutyrate (PHB) granules, also designated as carbonosomes, are supra-molecular complexes in prokaryotes consisting of a PHB polymer core and a surface layer of structural and functional proteins. The presence of suspected phospholipids in the surface layer is based on in vitro data of isolated PHB granules and is often shown in cartoons of the PHB granule structure in reviews on PHB metabolism. However, the in vivo presence of a phospholipid layer has never been demonstrated. We addressed this topic by the expression of fusion proteins of DsRed2EC and other fluorescent proteins with the phospholipid-binding domain (LactC2) of lactadherin in three model organisms. The fusion proteins specifically localized at the cell membrane of Ralstonia eutropha but did not co-localize with PHB granules. The same result was obtained for Pseudomonas putida, a species that accumulates another type of polyhydroxyalkanoate (PHA) granules related to PHB. Notably, DsRed2EC-LactC2 expressed in Magnetospirillum gryphiswaldense was detected at the position of membrane-enclosed magnetosome chains and at the cytoplasmic membrane but not at PHB granules. In conclusion, the carbonosomes of representatives of α-proteobacteria, β-proteobacteria and γ-proteobacteria have no phospholipids in vivo and we postulate that the PHB/PHA granule surface layers in natural producers generally are free of phospholipids and consist of proteins only. PMID:27222167

  9. The Technology of Nitrogen Oxide Emissions Reduction at Pulverized Coal Burning

    Directory of Open Access Journals (Sweden)

    Dunaevska, N.I.

    2016-11-01

    Full Text Available To assess the effectiveness of the influence of thermochemical preparation of anthracite on the formation of nitrogen oxides the three-dimensional numerical model of the TPP-210A boiler`s furnace for standard and modified burners was created. The calculation results are shown the decrease of NOx concentration across the height of the furnace and reduce of the unburnt coal for the modified burners in comparison with standard ones.

  10. Regularities of formation of granules at granulation of powdered materials in drum devices

    International Nuclear Information System (INIS)

    Kelbaliyev, G.I; Samedli, V.M.

    2008-01-01

    Full text:Granulation of powdered materials in the presence of binding agent is widely used in the most multi-tankage productions of chemical, food, pharmaceutical, metallurgical and agrarian technology. Granulation of powdered materials with participation of liquid phase is carried out in screw, disk, plase-shaped and drum devices and also in devices with mixers. In all cases a formation and growth of granules takes place owing to wetting of separate particles of powder leading to agglomeration and coagulation of particles in their contact with each other. It is apparent that in early stage of granule formation a growth and formation of granules takes place owing to adherence of small particles and agglomerates to larger granules. The content of liquid phase owing to which are appeared adhesive, capillary and surface forces, keeping particles on surface of granule exerts an essential influence on process of granule formation. Besides composition of mixture, its moisture and physical-chemical properties of initial components a mixing frequency degree of filling and angle of inclination of the device, ratio of liquid and hard phases which defines finally qualitative characteristics of the process exert an essential influence on formation of granules as a result of agglomeration of particles of powder. Powder lamination on granule surface is as consequence of its consolidation whereas as a result of consolidation and compression, a binding agent containing in pores squeezed out to a surface, which increases a possibility and probability of further sticking of dry particles of powder. In all cases the further growth and completeness of form of granule is determined by distribution of concentration of binding agent in volume of granule, i.e. moisture content or moisture of granule surface

  11. Utilization of formed coke from HBNPC in the Dunkerque blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Le Scour, C; Capelani, R

    1978-01-01

    Recalls the aspects involved in the manufacture of formed coke together with the coke characteristics. Describes the features of blast-furnaces No. 1 and No. 2 at Dunkerque. The blend used for producing the ovoids is composed of 70 to 80% non-coking coal and the ovoids are carbonized at 900 C. The first stage of the tests was carried out with 25% formed coke and the second stage with 22%. The formed coke was charged separately. The results were as follows: the coke rate was comparable and the permeability identical; there was no change in the behaviour of the furnace chamber and no problems were experienced at the hearth stage. The replacement of 30% of the conventional coke by HBNPC formed coke seemed a practical proposition.

  12. A two-stage metal valorisation process from electric arc furnace dust (EAFD

    Directory of Open Access Journals (Sweden)

    H. Issa

    2016-04-01

    Full Text Available This paper demonstrates possibility of separate zinc and lead recovery from coal composite pellets, composed of EAFD with other synergetic iron-bearing wastes and by-products (mill scale, pyrite-cinder, magnetite concentrate, through a two-stage process. The results show that in the first, low temp erature stage performed in electro-resistant furnace, removal of lead is enabled due to presence of chlorides in the system. In the second stage, performed at higher temperatures in Direct Current (DC plasma furnace, valorisation of zinc is conducted. Using this process, several final products were obtained, including a higher purity zinc oxide, which, by its properties, corresponds washed Waelz oxide.

  13. Coal 95

    International Nuclear Information System (INIS)

    Sparre, C.

    1995-01-01

    The report deals with the use of coal and coke in Sweden during 1994. Some information about technology, environmental questions and markets are also given. Data have been collected by questionnaires to major users and by telephone to minor users. Preliminary statistical data from Statistics Sweden have also been used.The use of steam coal for heating purposes has been unchanged during 1994 at a level of 1 Mtons. The production in the cogeneration plants has been constant, but has increased for electricity production. The minor plants have increased their use of forest fuels. The use of steam coal will probably go down in the next years both for heat and cogeneration plants. During the top year 1987 coal was used in 18 hot water and 11 cogeneration plants. 1994 these figures are 3 and 12. Taxes and environmental reasons explain this trend. The use of steam coal in industry has been constant at the level 0.7 Mtons. The import of metallurgical coal in 1993 was 1.6 Mtons, like 1992. Import of 0.3 Mtons of coke gives the total consumption of coke in industry as 1.5 Mtons. the average price of steam coal imported to Sweden was 317 SEK/ton, 3% higher than 1993. All Swedish plants meet their emission limit of dust, SO 2 and NO x as given by county administrations or concession boards. The cogeneration plants all have some SO 2 removal system. The biggest cogeneration plant (Vaesteraas) has recently invested in a SCR NO x cleaning system. Most other plants use low NO x burners or SNR injection systems based on ammonia or urea. 2 figs, 13 tabs

  14. Efficiency of using direct-flow burners and nozzles in implementation of dry-bottom ash removal at the TPP-210A boiler furnace

    Science.gov (United States)

    Arkhipov, A. M.; Kanunnikov, A. A.; Kirichkov, V. S.; Prokhorov, V. B.; Fomenko, M. V.; Chernov, S. L.

    2017-02-01

    In reconstruction of operating pulverized coal-fired boilers, one of the main factors is the choice of a method for slag removal: dry bottom ash removal (DBAR) or slag-tap removal (STR). In this case, ecological and economic aspects should be taken into account, and also the early ignition of pulverized coal fuel, the reliability of operation of the furnace walls in the mode without slagging, and the stability of slag removal should be provided. In this work, issues of changeover of the pulverized coal-fired boilers of the TPP-210A type from the STR mode to the DBAR mode are considered. As of today, the main problems during the operation of these boilers are the high emissions of nitrogen oxides together with flue gases into the atmosphere and the appropriated payoffs, a small range of loads available, the necessity of stabilization of the pulverizedcoal flame sustainability by using the highly reactive fuel, large mechanical fuel underburning, etc. Results of studying aerodynamics of a furnace with DBAR obtained in the process of physical simulation are given; technical solutions and preliminary design (configuration of burners and nozzles in the boiler furnace, conceptual design of the pulverized coal burner, configuration of TPP-210A boiler with the low heat liberation of furnace cross-section and volumetric heat release) are set forth, which are associated with the optimization of aerodynamics of furnace volume, when the direct-flow burners and nozzles are used, and with organization of the efficient staged combustion of solid fuel. Two versions of possible modernization of a boiler unit are considered. Under conditions of the planned increase in the steam production capacity, the most promising measures are as follows: the DBAR implementation with reducing heat releases of the cross-section and volume of the furnace approximately by half, the installation of the direct-flow burners and nozzles with injection of recirculation gases into the active combustion

  15. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1993-07-20

    A method is described for effecting improved heat transfer with in an industrial furnace having a cylindrical furnace section, a door at one end of the furnace section, an end plate at the opposite end of the section a circular fan plate concentrically positioned within the furnace section to define a cylindrical fan chamber between the plate and the end section with a fan there between and a heat treat chamber between the plate and the door, the fan plate defining a non-orificing annular space extending between the interior of the cylindrical furnace section and the outer edge of the plate, the plate having a centrally located under-pressure opening extending there through and a plurality of circumferentially spaced tubular heating elements extending through the annular space into the heat treating chamber, the method comprising the steps of: (a) heating the heating elements to a temperature which is hotter that the temperature of the work within the heat treating chamber; (b) rotating the fan at a speed sufficient to form a portion of the furnace atmosphere as a wind mass swirling about the fan chamber; (c) propagating the wind mass through the annular space into the heat treating chamber as a swirling wind mass in the form of an annulus, the wind mass impinging the heating elements to establish heat transfer contact therewith while the mass retains its annulus shape until contacting the door and without any significant movement of the wind mass into the center of the heat treating chamber; (d) drawing the wind mass through the under-pressure zone after the wind mass comes into heat transfer contact with the work in the heat treating chamber; and (e) thereafter heating the work by radiation from the beating elements at high furnace temperatures in excess of about 1,600 F.

  16. Online monitoring of the two-dimensional temperature field in a boiler furnace based on acoustic computed tomography

    International Nuclear Information System (INIS)

    Zhang, Shiping; Shen, Guoqing; An, Liansuo; Niu, Yuguang

    2015-01-01

    Online monitoring of the temperature field is crucial to optimally adjust combustion within a boiler. In this paper, acoustic computed tomography (CT) technology was used to obtain the temperature profile of a furnace cross-section. The physical principles behind acoustic CT, acoustic signals and time delay estimation were studied. Then, the technique was applied to a domestic 600-MW coal-fired boiler. Acoustic CT technology was used to monitor the temperature field of the cross-section in the boiler furnace, and the temperature profile was reconstructed through ART iteration. The linear sweeping frequency signal was adopted as the sound source signal, whose sweeping frequency ranged from 500 to 3000 Hz with a sweeping cycle of 0.1 s. The generalized cross-correlation techniques with PHAT and ML were used as the time delay estimation method when the boiler was in different states. Its actual operation indicated that the monitored images accurately represented the combustion state of the boiler, and the acoustic CT system was determined to be accurate and reliable. - Highlights: • An online monitoring approach to monitor temperature field in a boiler furnace. • The paper provides acoustic CT technology to obtain the temperature profile of a furnace cross-section. • The temperature profile was reconstructed through ART iteration. • The technique is applied to a domestic 600-MW coal-fired boiler. • The monitored images accurately represent the combustion state of the boiler

  17. Constructal design of a blast furnace iron-making process based on multi-objective optimization

    International Nuclear Information System (INIS)

    Liu, Xiong; Chen, Lingen; Feng, Huijun; Qin, Xiaoyong; Sun, Fengrui

    2016-01-01

    For the fixed total raw material cost and based on constructal theory and finite time thermodynamics, a BFIM (blast furnace iron-making) process is optimized by taking a complex function as optimization objective. The complex function is integrated with HM (hot metal) yield and useful energy of the BF (blast furnace). The optimal cost distribution of raw materials (namely “generalized optimal construct”) is obtained. The effects of some parameters, such as oxygen enrichment, blast temperature and pulverized coal dosage, on the optimization results are analyzed. The results show that the HM yield, useful energy and complex function are, respectively, increased by 3.13%, 2.66% and 2.90% after generalized constructal optimization. The utilization efficiencies of the BFG (blast furnace gas) and slag are 41.3% and 57.1%, respectively, which means that the utilization potentials of the BFG and slag can be further exploited. Increasing pulverized coal dosage and decreasing the agglomerate ratio can increase the complex function. The performance the BFIM process can be improved by adjusting the oxygen enrichment, blast temperature, blast dosage, pressure ratio of the Brayton cycle's air compressor and relative pressure drop of the air compressor inlet to their optimal values, respectively, which are new findings of this paper. - Highlights: • Constructal optimization of a blast furnace iron-making process is performed. • Finite time thermodynamic model of open Brayton cycle is adopted. • Weighting function is taken as optimization objective. • Optimal cost distribution of the raw materials is obtained.

  18. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  19. Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace

    International Nuclear Information System (INIS)

    Soares, R.A.L.; Castro, J.R. de S.

    2012-01-01

    This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

  20. Coal preparation

    International Nuclear Information System (INIS)

    Anon.

    1991-01-01

    The acid rain control legislation has prompted the Department of Energy (DOE) to seek new technology using the Clean Coal Technology program solicitation. The main goal of the program is to reduce SO 2 emissions below 9 Mt/a (10 million stpy) and NO x emission below 5.4 Mt/a (6 million stpy) by the year 2000. This would be accomplished by using precombustion, combustion, post combustion and conversion technology. Utilities are considering installing new scrubbers, switching fuel or possibly deep clean. However, the time required to implement the control technology is short. Due to the legislation, about 110 plants will have to adopt one of the approaches. This paper reports that in characterization of coal, Ames Laboratory used a scanning electron microscope- based, automated image analysis (SEM-AIA) technique to identify coal and mineral matter association. Various forms of organic sulfur were identified using peroxyacetic acid oxidation of coal. This was followed by subsequent microscopic, GC-MS, and HRMS analysis by Southern Illinois University. In ultrafine grinding of coal, it was reported by the Mining and Mineral Institute of Alabama that silica sand or flint shot used less energy compared to steel ball mills

  1. Application of tumbling melt granulation (TMG) method to prepare controlled-release fine granules.

    Science.gov (United States)

    Maejima, T; Kubo, M; Osawa, T; Nakajima, K; Kobayashi, M

    1998-03-01

    The tumbling melt granulation (TMG) method was applied to prepare controlled-release fine granules of diltiazem hydrochloride (DH). The entire process, from the preparation of the cores by the adherence of DH to the sucrose crystal to the subsequent coating of the controlled-release layer, was performed without using any solvent. A mixture of meltable material, talc, and ethylcellulose was used for the controlled-release layer and controlled-release fine granules approximately 400 microns in diameter were obtained with excellent producibility. The dissolution rate of DH from these fine granules was similar to that of a once-a-day dosage form obtained in the market; further, the dependency of the dissolution profile on pH of the media was less. Thus, it was concluded that this TMG method was very useful for preparing not only controlled-release beads of granule size (usually 500 to 1400 microns) but also fine granules.

  2. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization.

    Science.gov (United States)

    Colangelo, Francesco; Cioffi, Raffaele

    2013-07-25

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  3. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  4. Morphological study of the solar granulation. Pt. 2

    International Nuclear Information System (INIS)

    Kawaguchi, I.

    1980-01-01

    A time sequence of granulation images of 46 min long has allowed us to make a detailed study of the evolution of granules in an area of approximately 17 x 17 on the solar surface; It is found that the granules evolve by repeated fragmentation into smaller granules or merging with adjacent ones and that there are few granules which appear in the intergranular lanes as new granules (Table III). The statistical nature of granules is as follows: (1) A family of granules is defined as a group of granules produced from a single granule by fragmentation or merging. The lifetime is estimated for single granules and for families of granules. The lifetime shows a close correlation with the maximum size of a single granule or with that of the largest granule belonging to a family (Figures 5 and 7). (2) The smaller the size, the more probably a granule will disappear without further fragmentation or merging. The granule whose size is larger than 2 will certainly split or merge as the next evolutional step (Table IV.). (orig.)

  5. Distilling coal

    Energy Technology Data Exchange (ETDEWEB)

    Blythe, F C

    1914-09-14

    In the destructive distillation of bituminous coal, heavy hydrocarbon oil, such as petroleum, kerosine, shale oil, and heavy tar oil, obtained in some cases during the process, is added to the coal, which is then distilled under pressure and at a comparatively low temperature regulated so as to produce a large proportion of hydrocarbon oils and a small proportion of permanent gas. In one method, about 5 to 10 parts of hydrocarbon oil are mixed with 100 parts of crushed or ground coal, and the mixture is heated in a closed vessel, provided in some cases with an agitator, under a pressure of about 60 lb/in/sup 2/, and the temperature may be gradually raised to 350/sup 0/C and then to about 500/sup 0/C. The heating may be by means of superheated steam with or without external heat.

  6. Atrial natriuretic peptide (ANP)-granules: ultrastructure ...

    African Journals Online (AJOL)

    AJB SERVER

    2006-12-29

    Dec 29, 2006 ... morphometry and function. Eliane Florencio ... granules is greatest in the right atrium followed by the left atrium and left auricle and right auricle, in this order. ... family: Atrial natriuretic peptide (ANP), Urodilatin, Brain natriuretic ...

  7. The behaviour of Pacific metallurgical coal markets: the impact of Japan's acquisition strategy on market price

    Energy Technology Data Exchange (ETDEWEB)

    Koerner, R J [Queensland University, St. Lucia, Qld. (Australia). Graduate School of Management, Faculty of Commerce and Economics

    1993-03-01

    This paper examines whether some elements of Japan's resource acquisition strategies might have caused price and other distortions of market behaviour in the Pacific metallurgical coal trade. The industry chosen for investigation is that of steel manufacture, and the traded resources commodity examined is coking coal, which is the primary energy input for blast furnace iron making. Regression modelling studies to determine historic acquisition value and quality relationships for US, Australian and Canadian coals sold into the Japanese coking coal market are described. Departures from normal demand response behaviour to price competitiveness are also investigated. 3 figs., 3 tabs.

  8. Possibilities of using pulverized non coking coals in ironmaking

    Energy Technology Data Exchange (ETDEWEB)

    Wijk, Olle; Mathiesen, Mihkel; Eketorp, Sven

    1977-08-01

    The use of pulverized coal in iron making suggests solutions to the mounting problems created by the increasing scarcity of coking coals, and other fossil fuels such as oil and natural gas. The unavailability of coke can be met with two principally different measures. Blast furnace coke rates can be decreased by substituting injected pulverized coal or other carbon containing fuels for part of the coke burden, and the coke itself may be substituted by formed coke. A more radical solution is to abandon the blast furnace process, and instead produce the raw iron in processes not requiring coke. Two such processes are discussed in the paper, the Inred process, developed by Boliden Kemi AB, Sweden, and the smelting reduction process by means of injection, currently being developed at the Royal Institute of Technology in Stockholm. Both processes have potential advantages over the coke oven/sintering plant/blast furnace-complex especially concerning energy requirements and structure, but also in economical terms. The injection process seems to present a further advantage in the possibility of gasifying coal in the process, thus yielding a synthesis gas for methanol production in addition to the raw iron.

  9. Actinomyces associated with persistent vaginal granulation tissue.

    OpenAIRE

    Wai, Clifford Y; Nihira, Mikio A; Drewes, Peter G; Chang, Joe S; Siddiqui, Momin T; Hemsell, David L

    2005-01-01

    BACKGROUND: We report a case of symptomatic actinomycosis associated with vaginal suture erosion and granulation tissue refractory to conservative management, in an outpatient setting. CASE: Three months after total vaginal hysterectomy and uterosacral ligament vaginal vault suspension, a woman complained of painless, intermittent vaginal discharge and spotting. Despite cauterization of granulation tissue, vaginal spotting persisted for another month. On re-examination, braided polyester sutu...

  10. Mathematical model of melt flow channel granulator

    Directory of Open Access Journals (Sweden)

    A. A. Kiselev

    2016-01-01

    Full Text Available Granulation of carbohydrate-vitamin-mineral supplements based on molasses is performed at a high humidity (26 %, so for a stable operation of granulator it is necessary to reveal its melt flow pattern. To describe melt non-isothermal flow in the granulator a mathematical model with following initial equations: continuity equation, motion equation and rheological equation – was developed. The following assumptions were adopted: the melt flow in the granulator is a steady laminar flow; inertial and gravity forces can be ignored; melt is an incompressible fluid; velocity gradient in the flow direction is much smaller than in the transverse direction; the pressure gradient over the cross section of the channel is constant; the flow is hydrodynamically fully developed; effects impact on the channel inlet and outlet may be neglected. Due to the assumptions adopted, it can be considered that in this granulator only velocity components in the x-direction are significant and all the members of the equation with the components and their derivatives with respect to the coordinates y and z can be neglected. The resulting solutions were obtained: the equation for the mean velocity, the equation for determining the volume flow, the formula for calculating of mean time of the melt being in the granulator, the equation for determining the shear stress, the equation for determining the shear rate and the equation for determining the pressure loss. The results of calculations of the equations obtained are in complete agreement with the experimental data; deviation range is 16–19 %. The findings about the melt movement pattern in granulator allowed developing a methodology for calculating a rational design of the granulator molding unit.

  11. Cement-free Binders for Radioactive Waste Produced from Blast-furnace Slag using Vortex Layer Activation Technology

    Directory of Open Access Journals (Sweden)

    Mazov Ilya

    2017-01-01

    Full Text Available The paper addresses the issue of recycling granulated blast-furnace slag (gBFS as a source for production of cement-free binder materials for further usage in rare-earth metals production for radioactive waste disposal. The use of the vortex layer activator was provided as main technique allowing to produce high-dispersed chemically activated binders. The paper examines the effect of processing conditions on the physical-chemical and mechanical properties of the resulting BFS-based cement-free materials and gBFS-based concretes.

  12. Fundamental study on carbon composite iron ore hot briquette used as blast furnace burden

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Man-sheng; Liu, Zheng-gen; Wang, Zhao-cai [Institute of Ferrous Metallurgy, Northeastern University, Shenyang (China); Yagi, Jun-ichiro [Institute of Multidisciplinary Research for Advanced Materials, Tohoku University (Japan)

    2011-05-15

    Carbon composite iron ore hot briquette (CCB) is the product of fine iron ore and fine coal by hot briquetting process, which attracts more and more attention as a new type of ironmaking raw materials aiming to improve the operation efficiency and reduce the coke consumption of blast furnace. This paper is devoted to experimental study on metallurgical properties of CCB and numerical simulation of the BF operation with CCB charging. At first, the metallurgical properties of CCB, including cold crushing strength, RDI, RSI, reducibility, high temperature strength, and softening and dripping are experimentally tested and compared with the common burdens, which revealed that the CCB possesses the required metallurgical properties and is suitable to use as the blast furnace burden. Then, the effects of charging CCB on the dripping properties of comprehensive burdens are elucidated based on the experiments under simulated blast furnace conditions. The results showed that the maximum charging ratio of CCB in the iron burdens is 40%-50% for achieving appropriate dripping properties of the mixed burdens. Finally, a multi-fluid blast furnace model is used to simulate BF operation with CCB charging. According to model simulations, charging CCB will cause the temperature level to decreases in the furnace and the location of the cohesive zone shifts downward. On the other hand, the productivity tends to increase while coke rate and total reducing agent rate decrease, the heat efficiency improves remarkably and the operation performance of BF is effectively enhanced. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  13. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  14. Utilization potentiality of coal as a reductant for the production of sponge iron. [5 refs

    Energy Technology Data Exchange (ETDEWEB)

    Mishra, H P

    1976-10-01

    With the ambitious plan of the Government of India to produce about 70 million tonnes of steel per annum towards the end of the century, the requirement of coal would be enormous. This calls for judicious planning and conservation of coal. Modern trend in steel plant practice is to use blast furnaces of capacity 10,000 to 12,000 t/day requiring superior quality coke of low ash content which will become scarce. Concerted efforts should be made to by-pass blast furnace technique by adopting direct reduction for the production of metallized iron ore, that is sponge iron, and using this as feed stock in electric furnaces. Experience has shown that the use of sponge iron as feed stock for electric arc furnaces instead of the scrap available from various fabrication and steel works results in better production of alloy steels. The use of non-coking coal as reductant for production of sponge iron will help conserve coking coal for bigger steel plants. In the solid state reduction process the technological design of the sponge iron plant has to be tailored to the type of feed stock to be used, particularly iron ore and coal. In India, non-coking coal is available at close proximity to the iron ore mines containing high grade iron ore. Planning for sponge iron, utilizing large reserves of non-coking coal as feed stock therefore has considerable potentiality. India has vast reserves of high grade iron ore and comparatively meager amount of coking coal. This calls for planning for sponge iron using non-coking coal as feed stock.

  15. Continuous austempering fluidized bed furnace. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Lamar Univ., Beaumont, TX (United States). Dept. of Mechanical Engineering

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  16. High temperature aircraft research furnace facilities

    Science.gov (United States)

    Smith, James E., Jr.; Cashon, John L.

    1992-01-01

    Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

  17. Rational use of coal from the Kansk-Achinsk basin

    Energy Technology Data Exchange (ETDEWEB)

    Andreeva, I.A.; Antonova, L.I.; Khapaeva, O.K.

    1983-02-01

    Brown coal from the Kansk-Achinsk basin will be used as fuel in power plants as well as raw material for production of coke and smokeless fuel. Production of semicoke should amount to 9 Mt/year, 4 Mt of which will be smokeless fuel. A method for coking brown coal from the Kansk-Achinsk basin developed by the MGI Institute is described: semicoke mixed with coal tar used as a binder and polymers (from 2 to 4%), playing the role of a modifier, is carbonized at 850 to 900 C. Briquets produced from brown coal semicoke are characterized by a high carbon content up to 94.7%, emission of volatile matter down to 9.0%, ash content of 8.8% and good mechanical properties. A method for production of coke for removal of sulfurous anhydride from coal power plant emission is described: semicoke is granulated using the heavy fraction of coal tar formed during semicoking, granules are carbonized and activated at a temperature of 900 C. Volume of mesopores and micropores in coke amounts to 0.4 cm/sup 3//g and the specific surface is 28 to 600 m/sup 2//g (with a combustion loss of of 20 to 24 %). This sorbent is also used as carrier for catalysts in metallurgy and for collecting and recovering solvents from industrial gases.

  18. Injection of natural gas in the blast furnace tuyeres three of the Usiminas, Ipatinga Plant; Injecao de gas natural nas ventaneiras do alto-forno 3 da Usiminas, Usina de Ipatinga

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Murilo Alves Tito de; Rosa, Ericson Rimen Ribeiro; Oliveira, Claudiney Freitas de; Hostt, Helton [USIMINAS, Ipatinga, MG (Brazil). Gerencia Geral de Reducao

    2011-12-21

    The reduction in production costs is a major strategic objectives of Usiminas and the use of natural gas in the Blast Furnace 3 (BF 3) contribute to achieve this goal. The use of natural gas as fuel in the BF 3 to reduce the use of metallurgical coke (main fuel) and reduces production losses during periods of maintenance in the pulverized coal injection system and improving operational control of the Blast Furnace. The work presents the deployment of the natural gas injection and the performance obtained by the BF 3 from the start of injection, with a focus on reducing consumption of metallurgical coke and stable operation of blast furnace (author)

  19. Computational Fluid Dynamics (CFD) Investigation of Submerged Combustion Behavior in a Tuyere Blown Slag-fuming Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, G. A.; Reuter, M. A.; Matusewicz, R. W.

    2012-10-01

    A thin-slice computational fluid dynamics (CFD) model of a conventional tuyere blown slag-fuming furnace has been developed in Eulerian multiphase flow approach by employing a three-dimensional (3-D) hybrid unstructured orthographic grid system. The model considers a thin slice of the conventional tuyere blown slag-fuming furnace to investigate details of fluid flow, submerged coal combustion dynamics, coal use behavior, jet penetration behavior, bath interaction conditions, and generation of turbulence in the bath. The model was developed by coupling the CFD with the kinetics equations developed by Richards et al. for a zinc-fuming furnace. The model integrates submerged coal combustion at the tuyere tip and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with several user-defined subroutines in FORTRAN programming language were used to develop the model. The model predicted the velocity, temperature field of the molten slag bath, generated turbulence and vortex, and coal use behavior from the slag bath. The tuyere jet penetration length ( l P) was compared with the equation provided by Hoefele and Brimacombe from isothermal experimental work ( {{l_{{P}} }/{d_{o }} = 10.7( {N^' }_{Fr} } )^{0.46} ( {ρ_{{g}} /ρl } )^{0.35} } ) and found 2.26 times higher, which can be attributed to coal combustion and gas expansion at a high temperature. The jet expansion angle measured for the slag system studied is 85 deg for the specific inlet conditions during the simulation time studied. The highest coal penetration distance was found to be l/L = 0.2, where l is the distance from the tuyere tip along the center line and L is the total length (2.44 m) of the modeled furnace. The model also predicted that 10 pct of the injected coal bypasses the tuyere gas stream uncombusted and carried to the free surface by the tuyere gas stream, which

  20. Acoustic Levitator With Furnace And Laser Heating

    Science.gov (United States)

    Barmatz, Martin B.; Stoneburner, James D.

    1991-01-01

    Acoustic-levitation apparatus incorporates electrical-resistance furnace for uniform heating up to temperature of about 1,000 degrees C. Additional local heating by pair of laser beams raise temperature of sample to more than 1,500 degrees C. High temperature single-mode acoustic levitator generates cylindrical-mode accoustic resonance levitating sample. Levitation chamber enclosed in electrical-resistance furnace. Infrared beams from Nd:YAG laser provide additional local heating of sample. Designed for use in containerless processing of materials in microgravity or in normal Earth gravity.

  1. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  2. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

    1979-09-01

    Part I of this paper is intended to present a review of the theory of heating round stock of a length considerably exceeding the diameter. It is permissible to neglect heating from the ends of the cylinders. With short and thick ingots as used in pilgrim mills, for instance, such simplification is not possible. The method for calculating the waste gas temperature can also be used for the remaining furnace sections provided certain conditions are allowed for and computational procedures observed. Part II of the paper will deal with this and with the major design features of rotating-hearth furnaces.

  3. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  4. Glass Furnace Project, October 1982-March 1983

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.

    1983-01-01

    In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

  5. A theoretical study using the multiphase numerical simulation technique for effective use of H2 as blast furnaces fuel

    Directory of Open Access Journals (Sweden)

    Jose Adilson de Castro

    2017-07-01

    Full Text Available We present a numerical simulation procedure for analyzing hydrogen, oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blast furnace, considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However, the mixed gas and coal injection is a complex technology since significant changes on the inner temperature and gas flow patterns are expected, beyond to their effects on the chemical reactions and heat exchanges. Focusing on the evaluation of inner furnace status under such complex operation a comprehensive mathematical model has been developed using the multi interaction multiple phase theory. The BF, considered as a multiphase reactor, treats the lump solids (sinter, small coke, pellets, granular coke and iron ores, gas, liquids metal and slag and pulverized coal phases. The governing conservation equations are formulated for momentum, mass, chemical species and energy and simultaneously discretized using the numerical method of finite volumes. We verified the model with a reference operational condition using pulverized coal of 215 kg per ton of hot metal (kg thm−1. Thus, combined injections of varying concentrations of gaseous fuels with H2, O2 and CO2 are simulated with 220 kg thm−1 and 250 kg thm−1 coals injection. Theoretical analysis showed that stable operations conditions could be achieved with productivity increase of 60%. Finally, we demonstrated that the net carbon utilization per ton of hot metal decreased 12%.

  6. Statistical assessment of coal charge effect on metallurgical coke quality

    Directory of Open Access Journals (Sweden)

    Pavlína Pustějovská

    2016-06-01

    Full Text Available The paper studies coke quality. Blast furnace technique has been interested in iron ore charge; meanwhile coke was not studied because, in previous conditions, it seemed to be good enough. Nowadays, requirements for blast furnace coke has risen, especially, requirements for coke reactivity. The level of reactivity parameter is determined primarily by the composition and properties of coal mixtures for coking. The paper deals with a statistical analysis of the tightness and characteristics of the relationship between selected properties of coal mixture and coke reactivity. Software Statgraphic using both simple linear regression and multiple linear regressions was used for the calculations. Obtained regression equations provide a statistically significant prediction of the reactivity of coke, or its strength after reduction of CO2, and, thus, their subsequent management by change in composition and properties of coal mixture. There were determined indexes CSR/CRI for coke. Fifty – four results were acquired in the experimental parts where correlation between index CRI and coal components were studied. For linear regression the determinant was 55.0204%, between parameters CRI – Inertinit 21.5873%. For regression between CRI and coal components it was 31.03%. For multiple linear regression between CRI and 3 feedstock components determinant was 34.0691%. The final correlation has shown the decrease in final coke reactivity for higher ash, higher content of volatile combustible in coal increases the total coke reactivity and higher amount of inertinit in coal increases the reactivity. Generally, coke quality is significantly affected by coal processing, carbonization and maceral content of coal mixture.

  7. Coal Mines Security System

    OpenAIRE

    Ankita Guhe; Shruti Deshmukh; Bhagyashree Borekar; Apoorva Kailaswar; Milind E.Rane

    2012-01-01

    Geological circumstances of mine seem to be extremely complicated and there are many hidden troubles. Coal is wrongly lifted by the musclemen from coal stocks, coal washeries, coal transfer and loading points and also in the transport routes by malfunctioning the weighing of trucks. CIL —Coal India Ltd is under the control of mafia and a large number of irregularities can be contributed to coal mafia. An Intelligent Coal Mine Security System using data acquisition method utilizes sensor, auto...

  8. Coal at the crossroads

    International Nuclear Information System (INIS)

    Scaroni, A.W.; Davis, A.; Schobert, H.; Gordon, R.L.; Ramani, R.V.; Frantz, R.L.

    1992-01-01

    Worldwide coal reserves are very large but coal suffers from an image of being an environmentally unfriendly and inconvenient fuel. Aspects discussed in the article include: coal's poor image; techniques for coal analysis, in particular instrumented techniques; developments in clean coal technology e.g. coal liquefaction, fluidized bed combustion, co-generation and fuel slurries; the environmental impact of mining and land reclamation; and health aspects. It is considered that coal's future depends on overcoming its poor image. 6 photos

  9. Granule size control and targeting in pulsed spray fluid bed granulation.

    Science.gov (United States)

    Ehlers, Henrik; Liu, Anchang; Räikkönen, Heikki; Hatara, Juha; Antikainen, Osmo; Airaksinen, Sari; Heinämäki, Jyrki; Lou, Honxiang; Yliruusi, Jouko

    2009-07-30

    The primary aim of the study was to investigate the effects of pulsed liquid feed on granule size. The secondary aim was to increase knowledge of this technique in granule size targeting. Pulsed liquid feed refers to the pump changing between on- and off-positions in sequences, called duty cycles. One duty cycle consists of one on- and off-period. The study was performed with a laboratory-scale top-spray fluid bed granulator with duty cycle length and atomization pressure as studied variables. The liquid feed rate, amount and inlet air temperature were constant. The granules were small, indicating that the powder has only undergone ordered mixing, nucleation and early growth. The effect of atomizing pressure on granule size depends on inlet air relative humidity, with premature binder evaporation as a reason. The duty cycle length was of critical importance to the end product attributes, by defining the extent of intermittent drying and rewetting. By varying only the duty cycle length, it was possible to control granule nucleation and growth, with a wider granule size target range in increased relative humidity. The present study confirms that pulsed liquid feed in fluid bed granulation is a useful tool in end product particle size targeting.

  10. Study of light scattering by a granulated coated sphere - a model of granulated blood cells

    NARCIS (Netherlands)

    Yurkin, M.A.; de Kanter, D.; Hoekstra, A.G.

    2008-01-01

    We performed extensive simulations of light scattering by granulated coated sphere model using the discrete dipole approximation and varying model parameters in the ranges of sizes and refractive indices of granulated blood cells. We compared these results with predictions of Maxwell-Garnett

  11. Coal reburning technology for cyclone boilers

    International Nuclear Information System (INIS)

    Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

    1990-01-01

    Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

  12. Investigation of Physicochemical Drug Properties to Prepare Fine Globular Granules Composed of Only Drug Substance in Fluidized Bed Rotor Granulation.

    Science.gov (United States)

    Mise, Ryohei; Iwao, Yasunori; Kimura, Shin-Ichiro; Osugi, Yukiko; Noguchi, Shuji; Itai, Shigeru

    2015-01-01

    The effect of some drug properties (wettability and particle size distribution) on granule properties (mean particle size, particle size distribution, sphericity, and granule strength) were investigated in a high (>97%) drug-loading formulation using fluidized bed rotor granulation. Three drugs: acetaminophen (APAP); ibuprofen (IBU); and ethenzamide (ETZ) were used as model drugs based on their differences in wettability and particle size distribution. Granules with mean particle sizes of 100-200 µm and a narrow particle size distribution (PSD) could be prepared regardless of the drug used. IBU and ETZ granules showed a higher sphericity than APAP granules, while APAP and ETZ granules exhibited higher granule strength than IBU. The relationship between drug and granule properties suggested that the wettability and the PSD of the drugs were critical parameters affecting sphericity and granule strength, respectively. Furthermore, the dissolution profiles of granules prepared with poorly water-soluble drugs (IBU and ETZ) showed a rapid release (80% release in 20 min) because of the improved wettability with granulation. The present study demonstrated for the first time that fluidized bed rotor granulation can prepare high drug-loaded (>97%) globular granules with a mean particle size of less than 200 µm and the relationship between physicochemical drug properties and the properties of the granules obtained could be readily determined, indicating the potential for further application of this methodology to various drugs.

  13. BPM Motors in Residential Gas Furnaces: What are the Savings?

    OpenAIRE

    Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

    2006-01-01

    Residential gas furnaces contain blowers to distribute warm air. Currently, furnace blowers use either a Permanent Split Capacitor (PSC) or a Brushless Permanent Magnet (BPM) motor. Blowers account for the majority of furnace electricity consumption. Therefore, accurate determination of the blower electricity consumption is important for understanding electricity consumption of furnaces. The electricity consumption of blower motors depends on the static pressure across the blower. This p...

  14. Flat-flame burner studies of pulverized-coal combustion. Experimental results on char reactivity

    Energy Technology Data Exchange (ETDEWEB)

    Peck, R.E.; Shi, L.

    1996-12-01

    Structure of laminar, premixed pulverized-coal flames in a 1-D reactor has been studied with emphasis on char reactivity. A 1.1-meter-long tube furnace accommodated high-temperature environments and long residence times for the laminar flames produced by a flat-flame, coal-dust burner. Experiments were conducted at different operating conditions (fuel type/size, fuel-air ratio). Measurements included solid sample composition, major gas species and hydrocarbon species concentrations, and gas- and particle-phase line-of-sight temperatures at different axial locations in flames. Degree of char burnout increased with coal volatiles content and decreased with coal particle size. Combustion in furnace was in oxidizer-deficient environment and higher burnout was achieved as the fuel-air ratio neared stoichiometric. For 0-45 {mu}m particles most of the fixed carbon mass loss occurred within 5 cm of the furnace inlet, and char reaction was slow downstream due to low oxidizer concentrations. Fixed carbon consumption of the 45-90 {mu}m particles generally was slower than for the small particles. About 40%-80% of the fixed carbon was oxidized in the furnace. Primary volatiles mass loss occurred within the first 4.5 cm, and more than 90% of the volatiles were consumed in the flames. The flames stabilized in the furnace produced less CH{sub 4} and H{sub 2} in the burnt gas than similar unconfined flames. NO concentrations were found to decrease along the furnace and to increase with decreasing fuel/air ratio. Temperature measurement results showed that gas-phase temperatures were higher than solid-phase temperatures. Temperatures generally decreased with decreasing volatiles content and increased as the equivalence ratio approached one. The results can be used to interpret thermochemical processes occurring in pulverized-coal combustion. (au) 15 refs.

  15. Electric melting furnace for waste solidification

    International Nuclear Information System (INIS)

    Masaki, Toshio.

    1990-01-01

    To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

  16. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  17. Thermal model of the whole element furnace

    International Nuclear Information System (INIS)

    Cramer, E.R.

    1998-01-01

    A detailed thermal analysis was performed to calculate temperatures in the whole element test furnace that is used to conduct drying studies of N-Reactor fuel. The purpose of this analysis was to establish the thermal characteristics of the test system and to provide a basis for post-test analysis

  18. Sintering furnace for remote fuel fabrication

    International Nuclear Information System (INIS)

    Bowen, W.W.

    1978-10-01

    Component testing and evaluation of a chemical vapor deposition Re/W muffle has been initiated. Hydrogen permeation testing and thermal cycling behavior will be evaluated. Fabrication of prototype 10-12 Kg furnace is scheduled for completion late in 1979, at which time testing of the system will be initiated

  19. Blast furnace hearth lining: post mortem analysis

    International Nuclear Information System (INIS)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando

    2017-01-01

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10"6 ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  20. Aerosol and particle transport in biomass furnaces

    NARCIS (Netherlands)

    Kemenade, van H.P.; Obernberger, G.

    2005-01-01

    The particulate emissions of solid fuel fired furnaces typically exhibit a bimodal distribution: a small peak in the range of 0.1 mm and a larger one above 10 mm. The particles with sizes above 10 mm are formed by a mechanical process like disintegration of the fuel after combustion, or erosion,

  1. Furnace for distillation of shales, etc

    Energy Technology Data Exchange (ETDEWEB)

    Germain-Clergault, M

    1863-07-09

    Practical experience and continuous operation of 55 retorts for 5 years of the system of vertical retorts patented in 1857 (French Patent 18,422) has shown the advantages resulting from this furnace which gives over a mean yield of 5% of Auton shale, which is /sup 1///sub 2/% more than the old systems with a fuel economy varying from 15 to 20%.

  2. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  3. Coal industry annual 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-12-01

    Coal Industry Annual 1997 provides comprehensive information about US coal production, number of mines, prices, productivity, employment, productive capacity, and recoverable reserves. US Coal production for 1997 and previous years is based on the annual survey EIA-7A, Coal Production Report. This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report includes a national total coal consumption for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. 14 figs., 145 tabs.

  4. Coal industry annual 1997

    International Nuclear Information System (INIS)

    1998-12-01

    Coal Industry Annual 1997 provides comprehensive information about US coal production, number of mines, prices, productivity, employment, productive capacity, and recoverable reserves. US Coal production for 1997 and previous years is based on the annual survey EIA-7A, Coal Production Report. This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report includes a national total coal consumption for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. 14 figs., 145 tabs

  5. Coal marketing manual 1987

    Energy Technology Data Exchange (ETDEWEB)

    1987-01-01

    This manual provides information on the international coal market in tabulated format. Statistics are presented for the Australian coal industry, exports, currency movements, world coal production, coal and coke imports and exports. Detailed information is provided on the Australian coal industry including mine specific summaries. Pricing summaries for thermal and coking coal in 1987, coal quality standards and specifications, trends in coal prices and stocks. Imports and exports for World coal and coke, details of shipping, international ports and iron and steel production. An exporters index of Australian and overseas companies with industry and government contacts is included. 15 figs., 67 tabs.

  6. Coal industry annual 1996

    International Nuclear Information System (INIS)

    1997-11-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States.This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 24 million short tons for 1996. 14 figs., 145 tabs

  7. Coal industry annual 1996

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-11-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, and coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States.This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 24 million short tons for 1996. 14 figs., 145 tabs.

  8. Coal Industry Annual 1995

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 21 million short tons for 1995.

  9. Coal Industry Annual 1995

    International Nuclear Information System (INIS)

    1996-10-01

    This report presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for Congress, Federal and State agencies, the coal industry, and the general public. Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility power producers that are not in the manufacturing, agriculture, mining, construction, or commercial sectors. Consumption for nonutility power producers not included in this report is estimated to be 21 million short tons for 1995

  10. Dynamics and control of a gas-fired furnace

    NARCIS (Netherlands)

    Roffel, B.; Rijnsdorp, J.E.

    1974-01-01

    A non-linear model has been developed for a gas-fired furnace in which oil is heated. The model is applicable from minimum to maximum heat load of the furnace. The dynamics of the model have been compared to experimental results, which were obtained for a pilot-scale furnace. They are in good

  11. Coal and Energy.

    Science.gov (United States)

    Bryant, Reba; And Others

    This teaching unit explores coal as an energy resource. Goals, student objectives, background information, and activity options are presented for each major section. The sections are: (1) an introduction to coal (which describes how and where coal was formed and explains the types of coal); (2) the mining of coal (including the methods and ways of…

  12. Simulation of one-dimensional heat transfer system based on the blended coal combustion

    Science.gov (United States)

    Jin, Y. G.; Li, W. B.; Cheng, Z. S.; Cheng, J. W.; liu, Y.

    2017-12-01

    In this paper, the supercritical boiler thermodynamic calculation model is studied. Three types of heat exchangers are proposed, namely furnace (total radiation type), semi-radiation and convection, and discussed. Two cases were simulated - mixing of two bituminous coals and mixing of a bituminous coal and lignite- order to analyze the performance on the flue gas side. The study shows that the influence of flue air leakage and gas distribution coefficient on the system.

  13. Technologically enhanced natural radioactivity around the coal fired power plant

    International Nuclear Information System (INIS)

    Kovac, J.; Marovic, G.

    1997-01-01

    In some situations the exposure to natural radiation sources is enhanced as a result to technological developments. Burning of coal is one source of enhanced radiation exposure to naturally occurring elements, particularly radium, thorium and uranium. Most of the radioactive substances are concentrated in the ash and slag, which are heavy and drop to the bottom of a furnace. Lighter fly ash is carried up the chimney and into the atmosphere. The bottom ash and slag are usually deposited in a waste pile, from where some activity may leach into aquifers or be dispersed by wind.The main pathways through which the populations living around coal fired power plants are exposed to enhanced levels of natural radionuclides are inhalation and ingestion of the activity discharged into the Exosphere. For this reason, extensive investigations have been under way for several years in the coal fired power plant in Croatia, which uses an anthracite coal with a higher than usual uranium content. (authors)

  14. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  15. Imulation of temperature field in swirl pulverized coal boiler

    Science.gov (United States)

    Lv, Wei; Wu, Weifeng; Chen, Chen; Chen, Weifeng; Qi, Guoli; Zhang, Songsong

    2018-02-01

    In order to achieve the goal of energy saving and emission reduction and energy efficient utilization, taking a 58MW swirl pulverized coal boiler as the research object, the three-dimensional model of the rotor is established. According to the principle of CFD, basic assumptions and boundary conditions are selected, the temperature field in the furnace of 6 kinds of working conditions is numerically solved, and the temperature distribution in the furnace is analyzed. The calculation results show that the temperature of the working condition 1 is in good agreement with the experimental data, and the error is less than 10%,the results provide a theoretical basis for the following calculation. Through the comparison of the results of the 6 conditions, it is found that the working condition 3 is the best operating condition of the pulverized coal boiler.

  16. A Survey of Sludge Granulation Theories Under Anaerobic Conditions

    Directory of Open Access Journals (Sweden)

    Jalal Shayegan

    2011-01-01

    Full Text Available This paper surveys the different theories developed on anaerobic sludge granulation. The theories are generally categorized as physical, microbial, and thermodynamic approaches. In the physical approach to the granulation process, granulation is described by such physical conditions of the reactor as upflow velocity of gas and liquid streams, suspended solids in the effluent flow, and excess sludge removal. Microbial theories are based on the properties of specific organisms and on granule properties (granule structure and its microbiology. The thermodynamic approach studies such factors as hydrophobia, electrophoretic mobility, effective energy in granule adhesion process, and effect of proton transferring activities on bacterial membrane surfaces.

  17. Study of granulated nickel alloy superplasticity

    International Nuclear Information System (INIS)

    Anoshkin, N.F.; Fatkullin, O.Kh.; Ermanok, M.Z.; Sharshagin, N.A.

    1982-01-01

    Peculiarities of the structure and properties of compact material obtained from granules of the EhI 698 and ZhS6U alloys in the form of pressed rods are investigated. It is shown, that granule metallurgy is the most rational technology method, ensuring the receipt of stable fine-grained structure in the initial blank. After appropriate thermal treatment the products obtained by the method of granule metallyrgy have more high strength characteristics at the room temperature and heat resistance, than typical for the products produced by traditional technology. Creation of specialized vertical presses providing low rates of deformation as well as their equipment by vacuum mechanizms which permit to use a tool from molybdenum alloys is necessary for successful introduction into production of the processes of plastic metal working under conditions of superplasticity

  18. Antimicrobial-Coated Granules for Disinfecting Water

    Science.gov (United States)

    Akse, James R.; Holtsnider, John T.; Kliestik, Helen

    2011-01-01

    Methods of preparing antimicrobialcoated granules for disinfecting flowing potable water have been developed. Like the methods reported in the immediately preceding article, these methods involve chemical preparation of substrate surfaces (in this case, the surfaces of granules) to enable attachment of antimicrobial molecules to the surfaces via covalent bonds. A variety of granular materials have been coated with a variety of antimicrobial agents that include antibiotics, bacteriocins, enzymes, bactericides, and fungicides. When employed in packed beds in flowing water, these antimicrobial-coated granules have been proven effective against gram-positive bacteria, gram-negative bacteria, fungi, and viruses. Composite beds, consisting of multiple layers containing different granular antimicrobial media, have proven particularly effective against a broad spectrum of microorganisms. These media have also proven effective in enhancing or potentiating the biocidal effects of in-line iodinated resins and of very low levels of dissolved elemental iodine.

  19. Direct Quantitative Analysis of Arsenic in Coal Fly Ash

    Directory of Open Access Journals (Sweden)

    Sri Hartuti

    2012-01-01

    Full Text Available A rapid, simple method based on graphite furnace atomic absorption spectrometry is described for the direct determination of arsenic in coal fly ash. Solid samples were directly introduced into the atomizer without preliminary treatment. The direct analysis method was not always free of spectral matrix interference, but the stabilization of arsenic by adding palladium nitrate (chemical modifier and the optimization of the parameters in the furnace program (temperature, rate of temperature increase, hold time, and argon gas flow gave good results for the total arsenic determination. The optimal furnace program was determined by analyzing different concentrations of a reference material (NIST1633b, which showed the best linearity for calibration. The optimized parameters for the furnace programs for the ashing and atomization steps were as follows: temperatures of 500–1200 and 2150°C, heating rates of 100 and 500°C s−1, hold times of 90 and 7 s, and medium then maximum and medium argon gas flows, respectively. The calibration plots were linear with a correlation coefficient of 0.9699. This method was validated using arsenic-containing raw coal samples in accordance with the requirements of the mass balance calculation; the distribution rate of As in the fly ashes ranged from 101 to 119%.

  20. Assessment of furnaces including fuel storage facilities according to the 12th Federal Emission Control Ordinance (BImSchV)

    International Nuclear Information System (INIS)

    Hensler, G.; Ott, H.; Wunderlich, O.; Mair, K.

    1990-01-01

    Existing quantities of substances pursuant to Annex II of the 12th Federal Emission Control Ordinance in furnaces or in fuel storage facilities do not present a general hazard for fireplaces fired with coal, wood, heavy and light fuel oil within the meaning of the Accident Ordinance. In case of a fire in a storage facility for black coal, brown coal, untreated wood, light and heavy fuel oil, a general hazard on account of the release of developed substances is obviously excluded. Dispersion calculations pursuant to VDI 3783 have shown that concentrations of beryllium, arsenic, nickel, cobalt and mercury compounds in the vicinity of the fire source are so small that a general hazard can be excluded. (orig./DG) [de

  1. Chromospheric impact of an exploding solar granule

    Science.gov (United States)

    Fischer, C. E.; Bello González, N.; Rezaei, R.

    2017-06-01

    Context. Observations of multi-wavelength and therefore height-dependent information following events throughout the solar atmosphere and unambiguously assigning a relation between these rapidly evolving layers are rare and difficult to obtain. Yet, they are crucial for our understanding of the physical processes that couple the different regimes in the solar atmosphere. Aims: We characterize the exploding granule event with simultaneous observations of Hinode spectroplarimetric data in the solar photosphere and Hinode broadband Ca II H images combined with Interface Region Imaging Spectrograph (IRIS) slit spectra. We follow the evolution of an exploding granule and its connectivity throughout the atmosphere and analyze the dynamics of a magnetic element that has been affected by the abnormal granule. Methods: In addition to magnetic flux maps we use a local correlation tracking method to infer the horizontal velocity flows in the photosphere and apply a wavelet analysis on several IRIS chromospheric emission features such as Mg II k2v and Mg II k3 to detect oscillatory phenomena indicating wave propagation. Results: During the vigorous expansion of the abnormal granule we detect radially outward horizontal flows, causing, together with the horizontal flows from the surrounding granules, the magnetic elements in the bordering intergranular lanes to be squeezed and elongated. In reaction to the squeezing, we detect a chromospheric intensity and velocity oscillation pulse which we identify as an upward traveling hot shock front propagating clearly through the IRIS spectral line diagnostics of Mg II h&k. Conclusions: Exploding granules can trigger upward-propagating shock fronts that dissipate in the chromosphere. Movies associated to Figs. A.1 and A.2 are available in electronic form at http://www.aanda.org

  2. Coal -94

    International Nuclear Information System (INIS)

    Sparre, C.

    1994-05-01

    This report deals with use of coal and coke during 1993; information about techniques, environmental questions and markets are also given. Use of steamcoal for heating purposes has been reduced about 3 % during 1993 to 1,0 mill tons. This is the case especially for the heat generating boilers. Production in co-generation plants has been constant and has increased for electricity production. Minor plants have increased their use of forest fuels, LPG and NG. Use of steamcoal will probably go down in the immediate years both in heat generating and co-generating plants. Coal-based electricity has been imported from Denmark during 1993 corresponding to about 400 000 tons of coal, when several of our nuclear plants were stopped. Use of steamcoal in the industry has been constant at 700 000 tons. This level is supposed to be constant or to vary with business cycles. The import of metallurgical coal in 1993 was 1,6 mill tons like the year before. 1,2 mill tons coke were produced. Coke consumption in industry was 1,4 mill tons. 0,2 mill tons of coke were imported. Average price of steamcoal imported to Sweden in 1993 was 308 SEK/ton or 13 % higher than in 1992; this can be explained by the dollar price level increasing 34% in 1993. For the world, the average import price was 50,0 USD/ton, a decrease of 6 %. The coal market during 1993 was affected by less consumption in Europe, shut downs of European mines and decreasing prices. High freight price raises in Russia has affected the Russian export and the market in northern Europe. The prices have been stabilized recently. All Swedish plants meet emission limits of dust, SO 2 and NO x . Co-generation plants all have some sort of SO 2 -removal system; the wet-dry method is mostly used. A positive effect of the recently introduced NO x -duties is a 40% reduction

  3. Exergo-Ecological Assessment Of Auxiliary Fuel Injection Into Blast-Furnace

    Directory of Open Access Journals (Sweden)

    Stanek W.

    2015-06-01

    Full Text Available Metallurgy represents complex technological chain supplied with different kinds of primary resources. Iron metallurgy based on blast-furnace process, dominates in world steel production. Metallurgical coke is the basic fuel in this case. Its production is connected with several environmental disadvantageous impacts. One of them is the extended production chain from primary energy to final energy. The reduction of coke consumption in the process can be achieved e.g. by injection of auxiliary fuels or increasing the thermal parameters in the process. In present injection of pulverised coal dominates while recirculation of top-gas seems to be future technology. However, the latter one requires the CO2 removal that additionally extended the production chain. The evaluation of resources management in complex energy-technological systems required application of advanced method based on thermodynamics. In the paper the system exergo-ecological assessment of pulverised coal injection into blast-furnace and top-gas recirculation has been applied. As a comparative criterion the thermo-ecological cost has been proposed.

  4. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  5. Coal statistics 1977

    Energy Technology Data Exchange (ETDEWEB)

    Statistical Office of the European Communities

    1978-01-01

    Presents tables of data relating to the coal market in the European Community in 1977. The tables cover hard coal production, supply and trade; briquettes; cokes; lignite, brown coal briquettes and peat; and mines and coke ovens.

  6. Australian coal yearbook 1989

    Energy Technology Data Exchange (ETDEWEB)

    Aylward, A [ed.

    1989-01-01

    This yearbook contains a mine directory; details of coal export facilities and ports; annual coal statistics; a buyers' guide; names and addresses of industry organisations and an index of coal mine owners.

  7. Coal industry annual 1993

    Energy Technology Data Exchange (ETDEWEB)

    1994-12-06

    Coal Industry Annual 1993 replaces the publication Coal Production (DOE/FIA-0125). This report presents additional tables and expanded versions of tables previously presented in Coal Production, including production, number of mines, Productivity, employment, productive capacity, and recoverable reserves. This report also presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for a wide audience including the Congress, Federal and State agencies, the coal industry, and the general public. In addition, Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility Power Producers who are not in the manufacturing, agriculture, mining, construction, or commercial sectors. This consumption is estimated to be 5 million short tons in 1993.

  8. Coal industry annual 1993

    International Nuclear Information System (INIS)

    1994-01-01

    Coal Industry Annual 1993 replaces the publication Coal Production (DOE/FIA-0125). This report presents additional tables and expanded versions of tables previously presented in Coal Production, including production, number of mines, Productivity, employment, productive capacity, and recoverable reserves. This report also presents data on coal consumption, coal distribution, coal stocks, coal prices, coal quality, and emissions for a wide audience including the Congress, Federal and State agencies, the coal industry, and the general public. In addition, Appendix A contains a compilation of coal statistics for the major coal-producing States. This report does not include coal consumption data for nonutility Power Producers who are not in the manufacturing, agriculture, mining, construction, or commercial sectors. This consumption is estimated to be 5 million short tons in 1993

  9. Lemongrass Oil Granules AS Aedes Aegypti Larvicide

    OpenAIRE

    Mulyani, Sri

    2014-01-01

    One way to prevent the spread of Haemorrhage Dengue Fever is the use of abate. The use of abate as larvicides often complained causing an unpleasant smell, and can cause resistance. Lemongrass oil is reported to have activity as larvicides, and this study aims to make granules of lemongrass oil preparation, as well as determining the value of LC50, LC90 against larvae of Ae. aegypti instar III. The granules of lemongrass oil preparation are made with lactose filler and binder CMC-Na. Larvicid...

  10. Method of producing granulated ceramic nuclear fuels

    International Nuclear Information System (INIS)

    Wilkinson, W.L.

    1976-01-01

    For the production of granulated ceramic nuclear fuels with a grain size spectrum as narrow as possible it is proposed to suspend the nuclear fuel powder in a non-aqueous solvent with small content of hydrogen (e.g. chloridized hydrocarbons) while adding a binding agent and then dry it by means of rays. As binding agent polybutyl methane acrylate in dibutyl phthalate is proposed. The method is described by the example of UO 2 -powder in trichloroethylene. The dry granulated material is produced in one working step. (UWI) [de

  11. Arachnoid granulation affected by subarachnoid hemorrhage

    Directory of Open Access Journals (Sweden)

    R.P. Chopard

    1993-11-01

    Full Text Available The purpose of this study was to investigate using light microscopy the fibro-cellular components of arachnoid granulations affected by mild and severe subarachnoid hemorrage. The erythrocytes were in the channels delimitated by collagenous and elastic bundles and arachnoid cells, showing their tortuous and intercommunicating row from the pedicle to the fibrous capsule. The core portion of the pedicle and the center represented a principal route to the bulk outflow of cerebrospinal fluid and erythrocytes. In the severe hemorrhage, the fibrocellular components are desorganized, increasing the extracellular channels. We could see arachnoid granulations without erythrocytes, which cells showed big round nucleous suggesting their transformation into phagocytic cells.

  12. Creep of granulated loose-fill insulation

    DEFF Research Database (Denmark)

    Rasmussen, Torben Valdbjørn

    This report presents a proposal for a standardised method for creep tests and the necessary theoretical framework that can be used to describe creep of a granulated loose-fill material. Furthermore results from a round robin test are shown. The round robin test was carried out in collaboration...... with SP-Building Physics in Sweden and VTT Building Technology in Finland. For the round robin test a cellulosic fibre insulation material was used. The proposed standardised method for creep tests and theories are limited to cases when the granulated loose-fill material is exposed to a constant...

  13. Molecular composition of IMP1 ribonucleoprotein granules

    DEFF Research Database (Denmark)

    Jønson, Lars; Vikesaa, Jonas; Krogh, Anders

    2007-01-01

    Localized mRNAs are transported to sites of local protein synthesis in large ribonucleoprotein (RNP) granules, but their molecular composition is incompletely understood. Insulin-like growth factor II mRNA-binding protein (IMP) zip code-binding proteins participate in mRNA localization, and in mo......Localized mRNAs are transported to sites of local protein synthesis in large ribonucleoprotein (RNP) granules, but their molecular composition is incompletely understood. Insulin-like growth factor II mRNA-binding protein (IMP) zip code-binding proteins participate in mRNA localization...

  14. Australian black coal statistics 1990

    Energy Technology Data Exchange (ETDEWEB)

    1991-01-01

    This second edition of Australian black coal statistics replaces the Joint Coal Board's publication 'Black coal in Australia'. It includes an expanded international coal trade supplement. Sections cover resources of black coal, coal supply and demand, coal production, employment and productivity of mines, export data, coal consumption and a directory of producers.

  15. Characterization of core-drilled cokes in a working blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Shanning Dong; Nigel Paterson; Denis R. Dugwell; Rafael Kandiyoti [Imperial College London, London (United Kingdom). Dept. of Chemical Engineering

    2007-07-01

    A batch of tuyere-level core-drilled cokes, taken from a blast furnace working with coal injection has been characterized using a battery of analytical techniques. These included size exclusion chromatography (SEC), FT-Raman Spectroscopy (FT-RS) and X-ray Powder Diffraction (XRD). SEC tests on NMP-extracts of cokes taken from zones where temperatures were ca. 1500{sup o}C, showed the presence of heavy soot-like material (ca. 107-108 u apparent mass). By contrast, cokes in higher temperature zones (ca. 2000{sup o}C), only gave small amounts of extractable material with up to ca. 105 u apparent mass. The presence of soot-like material indicated the conversion-unfavoured locations at the tuyere-level. FT-Raman spectra of NMP-extracted cokes varied: the area ratios of D (at 1288-1295cm{sup -1}) to G (at ca. 1596cm{sup -1}) bands decreased as the exposure temperature increased. The random (r) fractions decreased with increasing exposure temperature, whereas, the graphitic (G) fractions increased whilst the defect (D) fraction showed a more complex variation with temperature. The latter is a likely indicator of graphitization of tuyere-level cokes in the blast furnace. The Raman spectral results were validated by XRD analyses of the demineralised and NMP-extracted cokes. Raceway coke possessed the largest crystalline dimensions and closest inter-layer spacing because it had encountered highest temperatures as well as iron catalysis. The combination of SEC and Raman spectrometry on core-drill samples has provided information relevant for maintaining stable operation in a blast-furnace operating with coal injection. 13 refs., 7 figs., 6 tabs.

  16. Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals.

    Science.gov (United States)

    Maweja, Kasonde; Mukongo, Tshikele; Mutombo, Ilunga

    2009-05-30

    Cleaning experiments of a copper matte smelting slag from the water-jacket furnace was undertaken by direct reduction in a laboratory-scale electric furnace. The effects of coal-to-slag ratio, w, and the reduction time, t, were considered for two different coal/slag mixing procedures. In the first procedure, metallurgical coal was added to the molten slag, whereas in the second procedure, coal was premixed with the solid slag before charging into the furnace. The recovery of heavy metals (Cu, Co), and the fuming of Pb and Zn were investigated. Contamination of the metal phase by iron and the acidity index of the final slag were analysed as these may impede the economical viability of the process. The lower w value of 2.56% yielded a recovery rate of less than 60% for copper and less than 50% for cobalt, and around 70% for zinc. However, increasing w to 5% allowed the recovery of 70-90% for Cu, Co and Zn simultaneously after 30-60 min reduction of the molten slag. After reduction, the cleaned slags contained only small amounts of copper and cobalt (zinc was efficient as the %Pb of the residual slag dropped to levels lower than 0.04% after 30 min of reduction. Ninety percent of the lead was removed from the initial slag and collected in the dusts. The zinc content of the cleaned slags quickly dropped to between 1 and 3 wt% from the initial 8.2% after 30 min reduction for w value of 5 and after 60 min reduction for w value of 2.56. The dusts contained about 60% Zn and 10% Pb. Recovery of lead from fuming of the slag was higher than 90% in all the experimental conditions considered in this study.

  17. Radiation and convective heat transfer, and burnout in oxy-coal combustion

    Energy Technology Data Exchange (ETDEWEB)

    J.P. Smart; P. O' Nions; G.S. Riley [RWE npower, Swindon (United Kingdom)

    2010-09-15

    Measurements of radiative and convective heat transfer, and carbon-in-ash have been taken on the RWEn 0.5 MWth combustion test facility (CTF) firing two different coals under oxy-fuel firing conditions. The two coals fired were a Russian Coal and a South African Coal. Recycle ratios were varied within the range of 65-75% dependent on coal. Furnace exit O{sub 2} values were maintained at 3% and 6% for the majority of tests. Air firing tests were also performed to generate baseline data. The work gives a comprehensive insight into the effect of oxy-fuel combustion on both radiative and convective heat transfer, and carbon-in-ash compared to air under dry simulated recycle conditions. Results have shown peak radiative heat flux values are inversely related to the recycle ratio for the two coals studied. Conversely, the convective heat flux values increase with increasing recycle ratio. It was also observed that the axial position of the peak in radiative heat flux moves downstream away from the burner as recycle ratio is increased. A 'working range' of recycle ratios exists where both the radiative and convective heat fluxes are comparable with air. Carbon-in-ash (CIA) was measured for selected conditions. For air firing of Russian Coal, the CIA for follows and expected trend with CIA decreasing with increasing furnace exit O{sub 2}. The CIA data for the two recycle ratios of 72% and 68% for the same coal show that the CIA values are lower than for air firing for corresponding furnace exit O{sub 2} levels and vary little with the value of furnace exit O{sub 2}. CIA measurements were taken for the South African Coal for a range of recycle ratios at 3% and 6% furnace exit O{sub 2} levels. Results indicate that the CIA values are lower for higher furnace exit O{sub 2}. 32 refs., 11 figs., 1 tab.

  18. 1982 Australian coal conference papers

    Energy Technology Data Exchange (ETDEWEB)

    1982-01-01

    This third Australian coal conference included papers discussing the market for coal, finance and investment, use of computers, mining, coal research, coal preparation and waste disposal, marketing and trade, and the transport of coal. All papers have been individually abstracted.

  19. Utilisation of steel furnace slag coarse aggregate in a low calcium fly ash geopolymer concrete

    International Nuclear Information System (INIS)

    Khan, M.S.H.; Castel, Arnaud; Akbarnezhad, A.; Foster, Stephen J.; Smith, Marc

    2016-01-01

    This paper evaluates the performance of steel furnace slag (SFS) coarse aggregate in blended slag and low calcium fly ash geopolymer concrete (GPC). The geopolymer binder is composed of 90% of low calcium fly ash and 10% of ground granulated blast furnace slag (GGBFS). Mechanical and physical properties, shrinkage, and detailed microstructure analysis were carried out. The results showed that geopolymer concrete with SFS aggregate offered higher compressive strength, surface resistivity and pulse velocity than that of GPC with traditional aggregate. The shrinkage results showed no expansion or swelling due to delayed calcium oxide (CaO) hydration after 320 days. No traditional porous interfacial transition zone (ITZ) was detected using scanning electron microscopy, indicating a better bond between SFS aggregate and geopolymer matrix. Energy dispersive spectroscopy results further revealed calcium (Ca) diffusion at the vicinity of ITZ. Raman spectroscopy results showed no new crystalline phase formed due to Ca diffusion. X-ray fluorescence result showed Mg diffusion from SFS aggregate towards geopolymer matrix. The incorporation of Ca and Mg into the geopolymer structure and better bond between SFS aggregate and geopolymer matrix are the most likely reasons for the higher compressive strength observed in GPC with SFS aggregate.

  20. Vaccine adjuvants: Tailor-made mast-cell granules

    Science.gov (United States)

    Gunzer, Matthias

    2012-03-01

    Mast cells induce protective immune responses through secretion of stimulatory granules. Microparticles modelled after mast-cell granules are now shown to replicate and enhance the functions of their natural counterparts and to direct the character of the resulting immunity.

  1. PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

    Science.gov (United States)

    The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

  2. Influence of quality coal combustion and domestic stoves outbreaks steam generators and the environmental pollution

    OpenAIRE

    Petrilean, Dan Codrut

    2008-01-01

    It was drawn balance a steam generator. We determined the pollutant emissions from coal combustion in the furnace Jiu Valley steam generator with an output of 150 MW. As an example of the steam generator was considered the type BabkoK Hitachi with turbine Turbao + Atom, in cogeneration.

  3. Decrease in emissions of nitric oxides during burning of Kuznetsk hard coal

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.; Gedike, I.A.; Lobov, G.V.

    1983-01-01

    Results are presented of introducing and studying the plan for gradual combustion of Kuznetsk hard coals on a BKZ-210-140 F type boiler. Supply of 16-18% theoretically necessary air through the nozzle of the tertiary injection made it possible to reduce 1.5-fold the emissions of nitric oxides without reducing the economy of the furnace process.

  4. Breakage and drying behaviour of granules in a continuous fluid bed dryer: Influence of process parameters and wet granule transfer.

    Science.gov (United States)

    De Leersnyder, F; Vanhoorne, V; Bekaert, H; Vercruysse, J; Ghijs, M; Bostijn, N; Verstraeten, M; Cappuyns, P; Van Assche, I; Vander Heyden, Y; Ziemons, E; Remon, J P; Nopens, I; Vervaet, C; De Beer, T

    2018-03-30

    Although twin screw granulation has already been widely studied in recent years, only few studies addressed the subsequent continuous drying which is required after wet granulation and still suffers from a lack of detailed understanding. The latter is important for optimisation and control and, hence, a cost-effective practical implementation. Therefore, the aim of the current study is to increase understanding of the drying kinetics and the breakage and attrition phenomena during fluid bed drying after continuous twin screw granulation. Experiments were performed on a continuous manufacturing line consisting of a twin-screw granulator, a six-segmented fluid bed dryer, a mill, a lubricant blender and a tablet press. Granulation parameters were fixed in order to only examine the effect of drying parameters (filling time, drying time, air flow, drying air temperature) on the size distribution and moisture content of granules (both of the entire granulate and of size fractions). The wet granules were transferred either gravimetrically or pneumatically from the granulator exit to the fluid bed dryer. After a certain drying time, the moisture content reached an equilibrium. This drying time was found to depend on the applied airflow, drying air temperature and filling time. The moisture content of the granules decreased with an increasing drying time, airflow and drying temperature. Although smaller granules dried faster, the multimodal particle size distribution of the granules did not compromise uniform drying of the granules when the target moisture content was achieved. Extensive breakage of granules was observed during drying. Especially wet granules were prone to breakage and attrition during pneumatic transport, either in the wet transfer line or in the dry transfer line. Breakage and attrition of granules during transport and drying should be anticipated early on during process and formulation development by performing integrated experiments on the granulator

  5. Monitoring device for glass melting furnace

    International Nuclear Information System (INIS)

    Endo, Noboru; Asano, Naoki; Higuchi, Tatsuo; Koyama, Mayumi; Hanado, Shinji.

    1995-01-01

    The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

  6. Sodium phenylbutyrate coated granules (Pheburane). Defective urea synthesis: a welcome formulation.

    Science.gov (United States)

    2015-02-01

    Compared with Ammonaps granules, Pheburane coated granules mask the unpleasant taste of sodium phenylbutyrate. A more precise dosing device is provided with the coated granules than with the uncoated granules (Ammonaps).

  7. Dental Porcelain Furnaces: Test and Evaluation.

    Science.gov (United States)

    1988-01-01

    D Q)L a ) a) C ) C C C C c *. . 3a)0. >4 a)->4 >4 -, Z 0 -a-’- 4-% a) ( nca )m m nU Cs C ) (3 ) 11) a) a) a3) Q) a) W) a2) C C~~ >4 L > > >1 >1 4 > 4...Fig. 1) is a computerized programmable porcelain furnace with 45 open programs. This unit has a large detachable cathode -ray tube (CRT) screen which

  8. Detection and Analysis of the Quality of Ibuprofen Granules

    Science.gov (United States)

    Yu-bin, Ji; Xin, LI; Guo-song, Xin; Qin-bing, Xue

    2017-12-01

    The Ibuprofen Granules comprehensive quality testing to ensure that it is in accordance with the provisions of Chinese pharmacopoeia. With reference of Chinese pharmacopoeia, the Ibuprofen Granules is tested by UV, HPLC, in terms of grain size checking, volume deviation, weight loss on drying detection, dissolution rate detection, and quality evaluation. Results indicated that Ibuprofen Granules conform to the standards. The Ibuprofen Granules are qualified and should be permitted to be marketed.

  9. Tracheostomy Decannulation: Suprastomal Granulation Tissue in ...

    African Journals Online (AJOL)

    Background: Suprastomal granulation tissue is a complication of tracheostomy which may make decannulation difficult and presents a therapeutic challenge to the Otorhinolaryngologists. The aims of this study therefore were to evaluate tracheostomy in black African population, determine the prevalence of suprastomal ...

  10. Atrial natriuretic peptide (ANP)-granules: ultrastructure ...

    African Journals Online (AJOL)

    ANP) are present in the four regions of the atrial-auricular complex (two atria and two auricles). ANP-immunoreactivity was detected in all granules from the four regions. Ultrastructurally, atrial myocytes show the presence of very electron dense ...

  11. 21 CFR 520.1468 - Naproxen granules.

    Science.gov (United States)

    2010-04-01

    ... and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL DRUGS, FEEDS, AND RELATED PRODUCTS ORAL DOSAGE FORM NEW ANIMAL DRUGS § 520.1468 Naproxen granules. (a... musculoskeletal system of the horse. (2)(i) For oral maintenance therapy following initial intravenous dosage...

  12. Water Filtration through Homogeneous Granulated Charge

    Directory of Open Access Journals (Sweden)

    A. M. Krautsou

    2005-01-01

    Full Text Available General relationship for calculation of water filtration through homogeneous granulated charge has been obtained. The obtained relationship has been compared with experimental data. Discrepancies between calculated and experimental values do not exceed 6 % throughout the entire investigated range.

  13. Ultravitrinite coals from Chukotka

    Energy Technology Data Exchange (ETDEWEB)

    Lapo, A.V.; Letushova, I.A.

    1979-03-01

    Chemical and petrographic analysis was conducted on coals from the Anadyrya and Bukhti Ugol'noi deposits. Characteristics of the most prevalent type of vitrinite coals in both regions are presented here. Anadyrya coals belong to a transitional phase between brown coal and long flame. Ultravitrinite coals predominate. Gas coals from Bukti Ugol'noi have a higher carbon content than Anadyrya coals. They also have a higher hydrogen content and yield of initial resin. In several cases there was also a higher yield of volatile substances. Chukotka coals are characterized by a 10 percent higher initial resin yield than equally coalified Donetsk coals, other indicators were equal to those of Donetsk coals. Because of this, Chukotka coals are suitable for fuel in power plants and as raw materials in the chemical industry. (15 refs.) (In Russian)

  14. The influence of granulating solvents on drug release from tablets ...

    African Journals Online (AJOL)

    ... significantly lower than the other wet granulated tablets, but higher than the matrix tablets. The granulating solvent influenced the release of drug which increased with increase in the water content. Key Words: Grewia gum: Granulating solvents; Release mechanisms. Journal of Pharmacy and Bioresources Vol.1(1) 2004: ...

  15. 21 CFR 520.905b - Fenbendazole granules.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Fenbendazole granules. 520.905b Section 520.905b... DRUGS, FEEDS, AND RELATED PRODUCTS ORAL DOSAGE FORM NEW ANIMAL DRUGS § 520.905b Fenbendazole granules. (a) Specifications. Each gram of granules contains 222 milligrams (mg) fenbendazole. (b) Sponsor. See...

  16. Coal Tar and Coal-Tar Pitch

    Science.gov (United States)

    Learn about coal-tar products, which can raise your risk of skin cancer, lung cancer, and other types of cancer. Examples of coal-tar products include creosote, coal-tar pitch, and certain preparations used to treat skin conditions such as eczema, psoriasis, and dandruff.

  17. Development of coal gas production technology acceptable for fuel cells; Nenryo denchiyo sekitan gas seizo gijutsu ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Watanabe, T [Center for Coal Utilization, Japan, Tokyo (Japan); Kimura, N; Omata, K [Electric Power Development Co. Ltd., Tokyo (Japan)

    1996-09-01

    In utilizing coal for high-efficiency direct power generation using fuel cells, it is necessary that coal be fed into the fuel cells after having been made into ash-free gaseous fuel. Research and development works are being carried out with an objective to develop a coal gasification furnace most suitable for fuel cells and establish a system to refine coal up to the one that can be fed into fuel cells. Fiscal 1995 has conducted investigations on coal gasification technologies, air separation technologies, and gas refining technologies as the important element technologies, and a trial design on integrated coal gasification fuel cell (IGFC) systems. This paper reports from among the above items the result of the trial design on an IGFC system using molten carbonate fuel cells. The paper describes system comparison on paths of produced gases and anode waste gas, comparison on refining processes using a wet system and a dry system, and parameter studies on oxygen concentration in gasifying agents. It was made clear that the suitable furnace is an oxygen blown coal gasification furnace, and the power generation efficiency at the system terminal can be higher than 53%. 11 figs., 6 tabs.

  18. Amylolytic hydrolysis of native starch granules affected by granule surface area.

    Science.gov (United States)

    Kim, J C; Kong, B W; Kim, M J; Lee, S H

    2008-11-01

    Initial stage of hydrolysis of native starch granules with various amylolytic enzymes, alpha-amylase from Bacillus subtilis, glucoamylase I (GA-I) and II (GA-II) from Aspergillus niger, and beta-amylase from sweet potato showed that the reaction was apparently affected by a specific surface area of the starch granules. The ratios of the reciprocal of initial velocity of each amylolytic hydrolysis for native potato and maize starch to that for rice with the amylolytic enzymes were nearly equivalent to the ratio of surface area per mass of the 2 starch granules to that of rice, that is, 6.94 and 2.25, respectively. Thus, the reciprocal of initial velocity of each enzymatic hydrolysis as expressed in a Lineweaver-Burk plot was a linear function of the reciprocal of surface area for each starch granule. As a result, it is concluded that amylolytic hydrolysis of native starch granules is governed by the specific surface area, not by the mass concentration, of each granule.

  19. Ultrafine ash aerosols from coal combustion: Characterization and health effects

    Energy Technology Data Exchange (ETDEWEB)

    William P. Linak; Jong-Ik Yoo; Shirley J. Wasson; Weiyan Zhu; Jost O.L. Wendt; Frank E. Huggins; Yuanzhi Chen; Naresh Shah; Gerald P. Huffman; M. Ian Gilmour [US Environmental Protection Agency, Research Triangle Park, NC (United States). National Risk Management Research Laboratory

    2007-07-01

    Ultrafine coal fly-ash particles withdiameters less than 0.5 {mu}m typically comprise less than 1% of the total fly-ash mass. This paper reports research focused on both characterization and health effects of primary ultrafine coal ash aerosols alone. Ultrafine, fine, and coarse ash particles were segregated and collected from a coal burned in a 20 kW laboratory combustor and two additional coals burned in an externally heated drop tube furnace. Extracted samples from both combustors were characterized by transmission electron microscopy (TEM), wavelength dispersive X-ray fluorescence(WD-XRF) spectroscopy, Moessbauer spectroscopy, and X-ray absorption fine structure (XAFS) spectroscopy. Pulmonary inflammation was characterized by albumin concentrations in mouse lung lavage fluid after instillation of collected particles in saline solutions and a single direct inhalation exposure. Results indicate that coal ultrafine ash sometimes contains significant amounts of carbon, probably soot originating from coal tar volatiles, depending on coal type and combustion device. Surprisingly, XAFS results revealed the presence of chromium and thiophenic sulfur in the ultrafine ash particles. The instillation results suggested potential lung injury, the severity of which could be correlated with the carbon (soot) content of the ultrafines. This increased toxicity is consistent with theories in which the presence of carbon mediates transition metal (i.e., Fe) complexes, as revealed in this work by TEM and XAFS spectroscopy, promoting reactive oxygenspecies, oxidation-reduction cycling, and oxidative stress. 24 refs., 7 figs.

  20. Supplying Fe from molten coal ash to revive kelp community

    Energy Technology Data Exchange (ETDEWEB)

    Matsumoto, K.; Yamamoto, M.; Sadakata, M. [University of Tokyo, Tokyo (Japan)

    2006-02-15

    The phenomenon of a kelp-dominated community changing to a crust-dominated community, which is called 'barren-ground', is progressing in the world, and causing serious social problems in coastal areas. Among several suggested causes of 'barren-ground', we focused on the lack of Fe in seawater. Kelp needs more than 200 nM of Fe to keep its community. However there are the areas where the concentration of Fe is less than 1 nM, and the lack of Fe leads to the 'barren-ground.' Coal ash is one of the appropriate materials to compensate the lack of Fe for the kelp growth, because the coal ash is a waste from the coal combustion process and contains more than 5 wt% of Fe. The rate of Fe elution from coal fly ash to water can be increased by 20 times after melting in Ar atmosphere, because 39 wt% of the Fe(III) of coal fly ash was reduced to Fe(II). Additionally molten ash from the IGCC (integrated coal gasification combined cycle) furnace in a reducing atmosphere and one from a melting furnace pilot plant in an oxidizing atmosphere were examined. Each molten ash was classified into two groups; cooled rapidly with water and cooled slowly without water. The flux of Fe elution from rapidly cooled IGCC molten ash was the highest; 9.4 x 10{sup -6} g m{sup -2} d{sup -1}. It was noted that the coal ash melted in a reducing atmosphere could elute Fe effectively, and the dissolution of the molten ash itself controlled the rate of Fe elution in the case of rapidly cooled molten ash.

  1. Research of the chemical activity of microgrinding coals of various metamorphism degree

    Science.gov (United States)

    Burdukov, A. P.; Butakov, E. B.; Kuznetsov, A. V.

    2017-09-01

    In this paper, we investigate the effect of mechanically activating grinding of coals of various degrees of metamorphism by two different methods - determination of the flash time in a vertical tubular furnace and thermogravimetric analysis. In the experiments, the coals that had been processed on a vibrating centrifugal mill and a disintegrator, aged for some time, were compared. The experiments showed a decrease in the ignition temperature of mechanically activated coals - deactivation of fuel, as well as the effect of mechanical activation on the further process of thermal-oxidative degradation.

  2. Strength and corrosion behavior of SiC - based ceramics in hot coal combustion environments

    Energy Technology Data Exchange (ETDEWEB)

    Breder, K.; Parten, R.J. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    As part of an effort to evaluate the use of advanced ceramics in a new generation of coal-fired power plants, four SiC-based ceramics have been exposed to corrosive coal slag in a laboratory furnace and two pilot scale combustors. Initial results indicate that the laboratory experiments are valuable additions to more expensive pilot plant experiments. The results show increased corrosive attack with increased temperature, and that only slight changes in temperature may significantly alter the degree of strength degradation due to corrosive attack. The present results are part of a larger experimental matrix evaluating the behavior of ceramics in the coal combustion environment.

  3. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  4. Lab-scale investigation of Middle-Bosnia coals to achieve high-efficient and clean combustion technology

    Directory of Open Access Journals (Sweden)

    Smajevic Izet

    2014-01-01

    Full Text Available This paper describes full lab-scale investigation of Middle-Bosnia coals launched to support selection an appropriate combustion technology and to support optimization of the boiler design. Tested mix of Middle-Bosnia brown coals is projected coal for new co-generation power plant Kakanj Unit 8 (300-450 MWe, EP B&H electricity utility. The basic coal blend consisting of the coals Kakanj: Breza: Zenica at approximate mass ratio of 70:20:10 is low grade brown coal with very high percentage of ash - over 40%. Testing that coal in circulated fluidized bed combustion technique, performed at Ruhr-University Bohum and Doosan Lentjes GmbH, has shown its inconveniency for fluidized bed combustion technology, primarily due to the agglomeration problems. Tests of these coals in PFC (pulverized fuel combustion technology have been performed in referent laboratory at Faculty of Mechanical Engineering of Sarajevo University, on a lab-scale PFC furnace, to provide reliable data for further analysis. The PFC tests results are fitted well with previously obtained results of the burning similar Bosnian coal blends in the PFC dry bottom furnace technique. Combination of the coals shares, the process temperature and the air combustion distribution for the lowest NOx and SO2 emissions was found in this work, provided that combustion efficiency and CO emissions are within very strict criteria, considering specific settlement of lab-scale furnace. Sustainability assessment based on calculation economic and environmental indicators, in combination with Low Cost Planning method, is used for optimization the power plant design. The results of the full lab-scale investigation will help in selection optimal Boiler design, to achieve sustainable energy system with high-efficient and clean combustion technology applied for given coals.

  5. Record coking coal settlements

    Energy Technology Data Exchange (ETDEWEB)

    Macdonald, C.

    2005-02-01

    The US$100/tonne psychological barrier in coking coal prices has been well and truly smashed. The article examines developments in coal pricing. It includes quotes from many senior executives in the coal industry as collected at McCloskey's Australian Coal.04 conference held in Sydney, 18-19 November 2004. 2 photos.

  6. COAL Conference Poster

    OpenAIRE

    Brown, Taylor Alexander; McGibbney, Lewis John

    2017-01-01

    COAL Conference Poster This archive contains the COAL conference poster for the AGU Fall Meeting 2017 by Taylor Alexander Brown. The Inkscape SVG source is available at https://github.com/capstone-coal/coal-conference-poster/ under the Creative Commons Attribution-ShareAlike 4.0 International license.

  7. Study on surface morphology and physicochemical properties of raw and activated South African coal and coal fly ash

    Science.gov (United States)

    Mishra, S. B.; Langwenya, S. P.; Mamba, B. B.; Balakrishnan, M.

    South African coal and coal fly ash were selected as the raw materials to be used for study of their morphology and physicochemical properties and their respective activated carbons for adsorption applications. Coal and fly ash were individually steam activated at a temperature range of 550-1000 °C for 1 h in a muffle furnace using cylindrical stainless steel containers. Scanning electron micrographs revealed a change in surface morphology with more mineral matter available on the surface of the coal particles due to increased devolatilization. However, in the case of fly ash, the macerals coalesced to form agglomerates and the presence of unburnt carbon constituted pores of diameter between 50 and 100 nm. The BET surface area of coal improved significantly from 5.31 to 52.12 m 2/g whereas in case of fly ash the surface area of the raw sample which was originally 0.59 m 2/g and upon activation increased only up to 2.04 m 2/g. The chemical composition of the fly ash confirmed that silica was the major component which was approximately 60% by weight fraction. The impact of this study was to highlight the importance of using raw materials such as coal and a waste product, in the form of coal ash, in order to produce affordable activated carbon that can be used in drinking water treatment. This would therefore ensure that the quality of water supplied to communities for drinking is not contaminated especially by toxic organic compounds.

  8. Coal option. [Shell Co

    Energy Technology Data Exchange (ETDEWEB)

    1978-01-01

    This paper notes the necessity of developing an international coal trade on a very large scale. The role of Shell in the coal industry is examined; the regions in which Shell companies are most active are Australia, Southern Africa, Indonesia; Europe and North America. Research is being carried out on marketing and transportation, especially via slurry pipelines; coal-oil emulsions; briquets; fluidized-bed combustion; recovery of coal from potential waste material; upgrading of low-rank coals; unconventional forms of mining; coal conversion (the Shell/Koppers high-pressure coal gasification process). Techniques for cleaning flue gas (the Shell Flue Gas Desulfurization process) are being examined.

  9. Concerning coal: an anthology

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, M.; Hawse, M.L.; Maloney, P.J. [eds.

    1997-12-31

    The anthology takes a humanistic look at coal mining in Illinois. One of its goals is to increase public awareness of coal in American society; it also seeks to enhance understanding of the historical aspects of coal and to study the impact of coal on mining families. Many of the 25 selections in the anthology come from Coal Research Center publications, `Concerning coal` and `Mineral matters`. Articles are arranged in three parts entitled: life in the mining community; mining in folklore, story telling, literature, art and music; and technology as it affected the people of the coal fields. 117 refs., 25 photos. 1 map.

  10. Coal information 1995

    International Nuclear Information System (INIS)

    1996-01-01

    This volume is a comprehensive reference book on current world coal market trends and long-term prospects to 2010. It contains an in-depth analysis of the 1995 international coal market covering prices, demand, trade, supply and production capacity as well as over 450 pages of country specific statistics on OECD and key non-OECD coal producing and consuming countries. The book also includes a summary of environmental policies on climate change and on coal-related air quality issues as well as essential facts on coal-fired power stations in coal-importing regions, on coal ports world-wide and on emission standards for coal-fired boilers in OECD countries. Coal Information is one of a series of annual IEA statistical publications on major energy sources; other reports are Oil and Gas Information and Electricity Information. Coal Information 1995 is published in July 1996. (author)

  11. Coal yearbook 1993

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    This book is the first coal yearbook published by ATIC (France). In a first chapter, economical context of coal worldwide market is analyzed: comparative evaluations on coal exports and imports, coal industry, prices, production in USA, Australia, South Africa, China, former USSR, Poland, Colombia, Venezuela and Indonesia are given. The second chapter describes the french energy context: national coal production, imports, sectorial analysis, maritime transport. The third chapter describes briefly the technologies of clean coal and energy saving developed by Charbonnages de France: fossil-fuel power plants with combined cycles and cogeneration, fluidized beds for the recovery of coal residues, recycling of agricultural wastes (sugar cane wastes) in thermal power plant, coal desulfurization for air pollution abatement. In the last chapter, statistical data on coal, natural gas and crude oil are offered: world production, world imports, world exports, french imports, deliveries to France, coal balance, french consumption of primary energy, power generation by fuel type

  12. Sealed rotary hearth furnace with central bearing support

    Science.gov (United States)

    Docherty, James P.; Johnson, Beverly E.; Beri, Joseph

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  13. Application of Carbon Composite Bricks for Blast Furnace Hearth

    Science.gov (United States)

    Zuo, Haibin; Wang, Cong; Zhang, Jianliang; Zhao, Yongan; Jiao, Kexin

    Traditional refractory materials for blast furnace hearth lining are mainly composed of carbon bricks and the ceramic cup. However, these materials can't meet the demands for long service life design of blast furnaces. In this paper, a new refractory called carbon composite brick (CCB) was introduced, which combined the advantages of carbon bricks and the ceramic cup. In this case, the resistance of the CCB against corrosion was equal to the ceramic cup and the thermal conductivity of the CCB was equal to carbon bricks. From the results of more than 20 blast furnaces, the CCB could be well used in small blast furnaces and large blast furnaces. In the bad condition of low grade burden and high smelting intensity, the CCB gave full play to the role of cooling system, and effectively resisted the erosion of hot metal to improve the service life of blast furnaces.

  14. Coal Technology Program progress report for April 1976

    Energy Technology Data Exchange (ETDEWEB)

    1976-06-01

    In the Hydrocarbonization Research program, two successful experiments were completed in the bench-scale hydrocarbonizer. A settling test at a lower temperature (390/sup 0/F) using 20 percent toluene in Solvent Refined Coal (SRC) Unfiltered Oil (UFO) produced a 30 percent clarified product in 2 hr. Characterization tests include distillation curves for Wilsonville's SRC-UFO and a particle size distribution of Pittsburg and Midway Coal Mining Company's (PAMCO) SRC-UFO. Studies of intermediate-temperature pyrolysis of large blocks have been maintained with char samples continuing to demonstrate pyrophoricity, even after heating to 700/sup 0/C. Simulated distillation analysis of tars produced by the last eight experiments are being compared with those performed at Laramie upon tars produced by the Hanna No. 2 experiment. In Coal-Fueled MIUS, stainless steel tubing to be used in one of the furnace tube bundles was ordered and the bid package for the furnace completed. Tests continued on the coal feed system and with the cold flow fluidized bed model. For the Synthoil process, flow diagrams, material balances, and utilities requirements were completed for the entire facility. For the Hydrocarbonization process, flowsheets were reviewed for compatibility; equipment lists were brought up to date; and utilities requirements were compiled from the individual flowsheets. The char recovery and storage subsystem flowsheet was completed. (auth)

  15. Technical aspects of coal use in the Japanese steel industry

    International Nuclear Information System (INIS)

    Iguchi, T.

    1991-01-01

    Japan's crude steel production exceeded 100 million tons for the first time in fiscal 1972 and reached a peak of 120 million tons in fiscal 1973, as shown in this paper. The Japanese steel industry then switched from quantity to quality in line with production and market trends in the world. In fiscal 1987, all steelmakers announced future plans for reductions in steel production facilities on the assumption that Japan's crude steel production would hover around 90 million tons in response to the change in the country's production structure. Although steel production has held strong with the expansion in domestic steel demand triggered by the government's economic policy and the production plans that have eventually put their original production plans into practice. In its energy-saving activities prompted by 2 oil rises, the Japanese steel industry has dramatically improved its energy costs through energy conservation, waste heat recovery and process step consolidation, as represented by the reductions in blast furnace fuel rate and coke-oven heat consumption. During this period, the Japanese steel industry has won independence from oil and increased dependence on coal. This paper describes coal utilization technologies in coke ovens and blast furnaces, 2 major coal consuming processes in the steel industry. The environmental problems associated with the use of coal are discussed as well

  16. Granulation of snow: From tumbler experiments to discrete element simulations

    Science.gov (United States)

    Steinkogler, Walter; Gaume, Johan; Löwe, Henning; Sovilla, Betty; Lehning, Michael

    2015-06-01

    It is well known that snow avalanches exhibit granulation phenomena, i.e., the formation of large and apparently stable snow granules during the flow. The size distribution of the granules has an influence on flow behavior which, in turn, affects runout distances and avalanche velocities. The underlying mechanisms of granule formation are notoriously difficult to investigate within large-scale field experiments, due to limitations in the scope for measuring temperatures, velocities, and size distributions. To address this issue we present experiments with a concrete tumbler, which provide an appropriate means to investigate granule formation of snow. In a set of experiments at constant rotation velocity with varying temperatures and water content, we demonstrate that temperature has a major impact on the formation of granules. The experiments showed that granules only formed when the snow temperature exceeded -1∘C. No evolution in the granule size was observed at colder temperatures. Depending on the conditions, different granulation regimes are obtained, which are qualitatively classified according to their persistence and size distribution. The potential of granulation of snow in a tumbler is further demonstrated by showing that generic features of the experiments can be reproduced by cohesive discrete element simulations. The proposed discrete element model mimics the competition between cohesive forces, which promote aggregation, and impact forces, which induce fragmentation, and supports the interpretation of the granule regime classification obtained from the tumbler experiments. Generalizations, implications for flow dynamics, and experimental and model limitations as well as suggestions for future work are discussed.

  17. Achievements and research programs of the Institute for Chemical Coal Processing in the field of conventional coking

    Energy Technology Data Exchange (ETDEWEB)

    Cieslar, R.; Kaziszyn, I.; Zawistowksi, J.

    1986-11-01

    This paper describes research programs of the Institute for Chemical Coal Processing in Zabrze on black coal coking and coke use in metallurgy from 1955 to 1990. In 1955-1970 the programs concentrated on coal mixture composition (selective crushing), optimization of coking conditions, mechanical coke treatment. In 1971-1980 research concentrated on coal preparation prior to coking and new coking systems for the Katowice steel plant (heat treatments, design of large coke ovens). The following research programs were implemented in 1981-1985: partial coal charge briquetting, production of foundry coke, coal charge preheating, production of blast furnace coke from black coal from Dobiensko, reducing coke consumption of blast furnaces. In 1986-1990 the Institute will concentrate on the following research programs: coal preparation schemes and coking schemes for coking low-quality weakly caking coals, optimization of coke oven design (e.g. use of packed charge), reducing coke consumption in metallurgy and heating systems, reducing air pollution from coking.

  18. ACR coal 1992

    Energy Technology Data Exchange (ETDEWEB)

    1992-01-01

    This publication is a comprehensive reference document on production, exports, prices and demand of coal in world markets. A forecast of demand by coal type and country up to the year 2000 is provided. Statistics of the Australian export industry are complemented by those of South Africa, USA, Canada, Indonesia, China, C.I.S. and Colombia. A very comprehensive coal quality specification for nearly all the coal brands exported from Australia, as well as leading non-Australian coal brands, is included.

  19. Assessing coal burnout

    Energy Technology Data Exchange (ETDEWEB)

    Lowe, A. [Pacific Power, Sydney, NSW (Australia)

    1999-11-01

    Recent research has allowed a quantitative description of the basic process of burnout for pulverized coals to be made. The Cooperative Research Centre for Black Coal Utilization has built on this work to develop a coal combustion model which will allow plant engineers and coal company representatives to assess their coals for combustion performance. The paper describes the model and its validation and outlines how it is run. 2 figs.

  20. Factors Involved in Sludge Granulation under Anaerobic Conditions

    Directory of Open Access Journals (Sweden)

    Jalal Shayegan

    2011-03-01

    Full Text Available This paper investigates the effects of factors involved in sludge anaerobic granulation. Granulated sludge formation is the main parameter contributing to the success of UASB reactors. Anaerobic granulation leads to reduced reactor size, space requirement, and investment costs. Operation costs are also greatly reduced due to lack of aeration. An important parameter affecting process performance is the size of sludge granules; the factors involved in granule size will be investigated. Some of the important parameters of anaerobic sludge granulation are: existence of growth cores as inert particles or granulated sludge, process operational conditions (Sludge Loading Rate and Organic Loading Rate, Loading rate increase and …, and environment conditions (nutrients, temperature, pH, combination and ….

  1. Giant renin secretory granules in beige mouse renal afferent arterioles

    DEFF Research Database (Denmark)

    Jensen, B L; Rasch, Ruth; Nyengaard, Jens Randel

    1997-01-01

    The mutant beige mouse (C57BL/6 bg) has a disease characterised by abnormally enlarged cytoplasmic granules in a variety of cells. With the purpose of establishing a suitable cellular model for studying renin secretion, the present study was undertaken to compare renin granule morphology in beige...... (average granular volume 0.681 microm3), whereas 1-2 large granules were present per cell in beige mice. The volume of afferent arteriole that contained secretory granules was lower in the beige mice. We conclude that the beige mouse synthesizes, stores and releases active renin. Renin secretory granules...... in beige mice are grossly enlarged with 1-2 granules per juxtaglomerular cell. Compared with control mice, a similar amount of total renin granule volume per afferent arteriole is contained in a smaller part of beige mouse afferent arteriole. Granular cells from beige mice could therefore be a valuable...

  2. Gradual combustion - method for nitrogen oxide suppression during brown coal combustion

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.P.; Verzakov, V.N.; Lobov, T.V.

    1990-10-01

    Discusses combustion of brown coal in BKZ-500-140-1 boilers and factors that influence emission of nitrogen oxides. Temperature distribution in the furnace was evaluated. Effects of burner position, burner number and burner type as well as air excess ratio on chemical reactions during brown coal combustion, formation of nitrogen oxides and their emission were comparatively evaluated. Analyses showed that by optimum arrangement of burners and selecting the optimum air excess ratio a part of nitrogen oxides formed during the initial phase of combustion was reduced to molecular nitrogen in the second phase. On the basis of evaluations the following recommendations for furnace design are made: use of straight-flow burners characterized by a reduced mixing ratio with secondary air, parallel arrangement of burners which guarantees mixing of the combustion products from the burners with stable and unstable combustion (products of incomplete coal combustion), reducing the air excess ratio to below 1.0. 5 refs.

  3. Reducing the emissions of nitrogen oxides when burning Kuznetsk bituminous coals

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.

    1983-02-01

    Bituminous coals from the Kuzbass have a high nitrogen content. As a result, emissions of NO/SUB/x from power stations burning these coals frequently exceed the existing Standard. In order to reduce NO/SUB/x emissions tests were carried out using stage-wise combustion, supplying to the burners only part of the air required for complete combustion. The remaining air is supplied via tertiary nozzles situated about 14 m above the burners. As a result of the tests, this method of combustion is recommended for low-sulphur Kuznetsk coals for all sub-critical boilers having dry-bottom furnaces. Extension to boilers with wet-bottom furnaces and to supercritical boilers requires further investigation.

  4. NO emission characteristics of superfine pulverized coal combustion in the O2/CO2 atmosphere

    International Nuclear Information System (INIS)

    Liu, Jiaxun; Gao, Shan; Jiang, Xiumin; Shen, Jun; Zhang, Hai

    2014-01-01

    Highlights: • Superfine pulverized coal combustion in O 2 /CO 2 atmosphere is a new promising technology. • NO emissions of superfine pulverized coal combustion in O 2 /CO 2 mixture were focused. • Coal particle sizes have significant effects on NO emissions in O 2 /CO 2 combustion. - Abstract: The combination of O 2 /CO 2 combustion and superfine pulverized coal combustion technology can make full use of their respective merits, and solve certain inherent disadvantages of each technology. The technology of superfine pulverized coal combustion in the O 2 /CO 2 atmosphere is easy and feasible to be retrofitted with few reconstructions on the existing devices. It will become a useful and promising method in the future. In this paper, a one-dimensional drop-tube furnace system was adopted to study the NO emission characteristics of superfine pulverized coal combustion in the O 2 /CO 2 atmosphere. The effects of coal particle size, coal quality, furnace temperature, stoichiometric ratio, etc. were analyzed. It is important to note that coal particle sizes have significant influence on NO emissions in the O 2 /CO 2 combustion. For the homogeneous NO reduction, smaller coal particles can inhibit the homogeneous NO formations under fuel-rich combustion conditions, while it becomes disadvantageous for fuel-lean combustion. However, under any conditions, heterogeneous reduction is always more significant for smaller coal particle sizes, which have smoother pore surfaces and simpler pore structures. The results from this fundamental research will provide technical support for better understanding and developing this new combustion process

  5. Assessment of selected furnace technologies for RWMC waste

    International Nuclear Information System (INIS)

    Batdorf, J.; Gillins, R.; Anderson, G.L.

    1992-03-01

    This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

  6. Characterization of coal and char reactivity as a function of burn-off

    Energy Technology Data Exchange (ETDEWEB)

    Biede, O.; Swane Lund, J. [DTU, Dept. of Energy Engineering (Denmark); Holst Soerensen, L. [Risoe National Lab. (Denmark); Peck, R.E. [Arizona State University (United States)

    1996-12-01

    Four coal types have been tested under varying burning conditions in three high-temperature experimental facilities: A 1.3 MW test furnace, an entrained flow reactor and a down-fired tube furnace with a flat flame burner have been used to produce char samples. More than one hundred partly burned samples with burn-off from 30% to 99% have been collected from the experimental facilities, and analyzed in a thermogravimetric analyser (TGA) giving, besides the proximate data, a char burning profile of each individual sample, using a linear TGA-temperature ramp of 3 deg. C/minute. The burning profile derived by this procedure agrees well with reactivity profiles derived at a constant temperature. It is shown that small particle burn faster than large particles, and that small particles in general are more reactive than large particles. Particles burn faster when the oxygen partial pressure is increased, and apparently the oxygen partial pressure influences the combustion rate differently for different coal types. Except for one coal type, that apparently behaves differently in different burning environments, the ranking with respect to reactivity among the coals remains consistent at both high and at low temperatures. It is further shown how samples from one coal type varies more in behavior than samples from the other coal types, indicating a larger inhomogeneity of this coal. In general the reactivity of collected samples decrease with high-temperature burn-off. (au) 20 refs.

  7. Increased accuracy of starch granule type quantification using mixture distributions.

    Science.gov (United States)

    Tanaka, Emi; Ral, Jean-Phillippe F; Li, Sean; Gaire, Raj; Cavanagh, Colin R; Cullis, Brian R; Whan, Alex

    2017-01-01

    The proportion of granule types in wheat starch is an important characteristic that can affect its functionality. It is widely accepted that granule types are either large, disc-shaped A-type granules or small, spherical B-type granules. Additionally, there are some reports of the tiny C-type granules. The differences between these granule types are due to its carbohydrate composition and crystallinity which is highly, but not perfectly, correlated with the granule size. A majority of the studies that have considered granule types analyse them based on a size threshold rather than chemical composition. This is understandable due to the expense of separating starch into different types. While the use of a size threshold to classify granule type is a low-cost measure, this results in misclassification. We present an alternative, statistical method to quantify the proportion of granule types by a fit of the mixture distribution, along with an R package, a web based app and a video tutorial for how to use the web app to enable its straightforward application. Our results show that the reliability of the genotypic effects increase approximately 60% using the proportions of the A-type and B-type granule estimated by the mixture distribution over the standard size-threshold measure. Although there was a marginal drop in reliability for C-type granules. The latter is likely due to the low observed genetic variance for C-type granules. The determination of the proportion of granule types from size-distribution is better achieved by using the mixing probabilities from the fit of the mixture distribution rather than using a size-threshold.

  8. Microbial granulation for lactic acid production

    DEFF Research Database (Denmark)

    Kim, Dong-Hoon; Lee, Mo-Kwon; Hwang, Yuhoon

    2016-01-01

    This work investigated the formation of microbial granules to boost the productivity of lactic acid (LA). The flocculated form of LA-producing microbial consortium, dominated by Lactobacillus sp. (91.5% of total sequence), was initially obtained in a continuous stirred-tank reactor (CSTR), which...... increased, reaching 67 g L-fermenter−1h−1 at HRT 0.17 h. The size of LA-producing granules and hydrophobicity gradually increased with decrease in HRT, reaching 6.0 mm and 60%, respectively. These biogranules were also found to have high settling velocities and low porosities, ranging 2.69-4.73 cm s−1 and 0...

  9. Predictive control of thermal state of blast furnace

    Science.gov (United States)

    Barbasova, T. A.; Filimonova, A. A.

    2018-05-01

    The work describes the structure of the model for predictive control of the thermal state of a blast furnace. The proposed model contains the following input parameters: coke rate; theoretical combustion temperature, comprising: natural gas consumption, blasting temperature, humidity, oxygen, blast furnace cooling water; blast furnace gas utilization rate. The output parameter is the cast iron temperature. The results for determining the cast iron temperature were obtained following the identification using the Hammerstein-Wiener model. The result of solving the cast iron temperature stabilization problem was provided for the calculated values of process parameters of the target area of the respective blast furnace operation mode.

  10. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  11. Nitrogen oxide emissions from a kraft recovery furnace

    International Nuclear Information System (INIS)

    Prouty, A.L.; Stuart, R.C.; Caron, A.L.

    1993-01-01

    Nitrogen Oxide (NOx) emissions from a rebuilt kraft recovery furnace slightly exceeded the specified limit of 1.1 lb/ton (0.55 kg/metric ton) of black-liquor solids. Mill trials were undertaken to determine whether NOx emissions could be minimized by modifying furnace operation. NOx emissions increased when secondary air was shifted to tertiary ports. NOx emissions fell when the amounts of primary and total air were decreased, but this increased emissions of other pollutants. After demonstrating that best operation of the furnace could not meet the permit with an emissions limit that matched the furnace's performance at best operation

  12. A review of temperature measurement in the steel reheat furnace

    International Nuclear Information System (INIS)

    Martocci, A.P.; Mihalow, F.A.

    1985-01-01

    The incentive for conducting research and development on reheat furnaces is substantial; the domestic steel industry spent approximately one billion dollars on fuel in reheat furnaces in 1981. Bethlehem Steel Corp. spent /145 million of that total, and neither figure includes fuel consumed in soaking pits or annealing furnaces. If the authors set a goal to save 10% of these annual fuel costs, that translates into /100 million for the domestic steel industry and /14.5 million for Bethlehem Steel. These large sums of money are significant incentives. The purpose of this paper is to review the historical heating practices and equipment at steel reheat furnaces along with current practices and instrumentation

  13. Continuous denitration device using a microwave furnace

    International Nuclear Information System (INIS)

    Sato, Hajime

    1982-04-01

    A continuous denitration device is described that enables to obtain dried U or Pu dioxide or a mixture of these from a solution of uranyl or plutonium nitrate or a mixed solution of these by irradiation with microwaves. This device allows uranyl or plutonium nitrate to crystallize and the resulting crystals to be separated from the solution. A belt conveyer carries the crystals to a microwave heating furnace for denitration. Approximately 2.4 kg dried cake of U dioxide per hour is obtained [fr

  14. Oil injection into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dongsheng Liao; Mannila, P.; Haerkki, J.

    1997-12-31

    Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

  15. Enhanced Combustion Low NOx Pulverized Coal Burner

    Energy Technology Data Exchange (ETDEWEB)

    David Towle; Richard Donais; Todd Hellewell; Robert Lewis; Robert Schrecengost

    2007-06-30

    economic evaluation and commercial application. During the project performance period, Alstom performed computational fluid dynamics (CFD) modeling and large pilot scale combustion testing in its Industrial Scale Burner Facility (ISBF) at its U.S. Power Plant Laboratories facility in Windsor, Connecticut in support of these objectives. The NOx reduction approach was to optimize near-field combustion to ensure that minimum NOx emissions are achieved with minimal impact on unburned carbon in ash, slagging and fouling, corrosion, and flame stability/turn-down. Several iterations of CFD and combustion testing on a Midwest coal led to an optimized design, which was extensively combustion tested on a range of coals. The data from these tests were then used to validate system costs and benefits versus SCR. Three coals were evaluated during the bench-scale and large pilot-scale testing tasks. The three coals ranged from a very reactive subbituminous coal to a moderately reactive Western bituminous coal to a much less reactive Midwest bituminous coal. Bench-scale testing was comprised of standard ASTM properties evaluation, plus more detailed characterization of fuel properties through drop tube furnace testing and thermogravimetric analysis. Bench-scale characterization of the three test coals showed that both NOx emissions and combustion performance are a strong function of coal properties. The more reactive coals evolved more of their fuel bound nitrogen in the substoichiometric main burner zone than less reactive coal, resulting in the potential for lower NOx emissions. From a combustion point of view, the more reactive coals also showed lower carbon in ash and CO values than the less reactive coal at any given main burner zone stoichiometry. According to bench-scale results, the subbituminous coal was found to be the most amenable to both low NOx, and acceptably low combustibles in the flue gas, in an air staged low NOx system. The Midwest bituminous coal, by contrast, was

  16. Experimental study of rapid brown coal pyrolysis at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Qian, Lin; Sun, Shaozeng; Meng, Shun; Meng, Xianyu; Guo, Yangzhou [Harbin Institute of Technology, Harbin (China). Combustion Engineering Research Inst.

    2013-07-01

    Rapid coal pyrolysis is a very important step in the early stage of combustion. Rapid pyrolysis experiments of a brown coal at high temperature have been studied on a laminar drop tube furnace. The volatile mass release measured in this study is high for low rank coal. The activation energy and pre-exponential factor of pyrolysis are 19901.22 kJ/mol and 102.71, respectively. The nitrogen distribution between volatile and char is 0.54. With the increase of temperature, the yields of NH{sub 3} decreases, while those of HCN increases, leading the value of HCN/NH{sub 3} to become larger. At high temperature, the main nitrogen- containing species of pyrolysis in volatile is HCN.

  17. PTEN deletion from adult-generated dentate granule cells disrupts granule cell mossy fiber axon structure.

    Science.gov (United States)

    LaSarge, Candi L; Santos, Victor R; Danzer, Steve C

    2015-03-01

    Dysregulation of the mTOR-signaling pathway is implicated in the development of temporal lobe epilepsy. In mice, deletion of PTEN from hippocampal dentate granule cells leads to mTOR hyperactivation and promotes the rapid onset of spontaneous seizures. The mechanism by which these abnormal cells initiate epileptogenesis, however, is unclear. PTEN-knockout granule cells develop abnormally, exhibiting morphological features indicative of increased excitatory input. If these cells are directly responsible for seizure genesis, it follows that they should also possess increased output. To test this prediction, dentate granule cell axon morphology was quantified in control and PTEN-knockout mice. Unexpectedly, PTEN deletion increased giant mossy fiber bouton spacing along the axon length, suggesting reduced innervation of CA3. Increased width of the mossy fiber axon pathway in stratum lucidum, however, which likely reflects an unusual increase in mossy fiber axon collateralization in this region, offsets the reduction in boutons per axon length. These morphological changes predict a net increase in granule cell innervation of CA3. Increased diameter of axons from PTEN-knockout cells would further enhance granule cell communication with CA3. Altogether, these findings suggest that amplified information flow through the hippocampal circuit contributes to seizure occurrence in the PTEN-knockout mouse model of temporal lobe epilepsy. Copyright © 2015 Elsevier Inc. All rights reserved.

  18. Investigation of a Boiler's Furnace Aerodynamics with a Vortex Solid Fuel Combustion Scheme on Physical and Mathematical Models

    Directory of Open Access Journals (Sweden)

    Prokhorov V.B.,

    2018-04-01

    Full Text Available The important problem of developing the low-cost technologies that will be able to provide a deep decrease in the concentration of nitrogen oxides while maintaining fuel burn-up efficiency is considered. This paper presents the results of the aerodynamics study of the furnace of boiler TPP-210A on the base of the physical and mathematical models in the case when boiler retrofitting from liquid to solid slag removal with two to three times reduction of nitrogen oxide emissions and replacing the vortex burners with direct-flow burners. The need for these studies is due to the fact that the direct-flow burners are "collective action" burners, and efficient fuel combustion can be provided only by the interaction of fuel jets, secondary and tertiary air jets in the furnace volume. The new scheme of air staged combustion in a system of vertical vortexes of opposite rotation with direct-flow burners and nozzles and direct injection of Kuznetsky lean coal dust was developed. In order to test the functional ability and efficiency of the proposed combustion scheme, studies on the physical model of the boiler furnace and the mathematical model of the experimental furnace bench for the case of an isothermal fluid flow were carried out. Comparison showed an acceptable degree of coincidence of these results. In all studied regimes, pronounced vortices remain in both the vertical and horizontal planes, that indicates a high degree of mass exchange between jets and combustion products and the furnace aerodynamics stability to changes in regime factors.

  19. 3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

    Directory of Open Access Journals (Sweden)

    Panic B.

    2017-09-01

    Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

  20. Energy Conversion Alternatives Study (ECAS), General Electric Phase 1. Volume 1: Executive summary. [using coal or coal derived fuels

    Science.gov (United States)

    Corman, J. C.

    1976-01-01

    A data base for the comparison of advanced energy conversion systems for utility applications using coal or coal-derived fuels was developed. Estimates of power plant performance (efficiency), capital cost, cost of electricity, natural resource requirements, and environmental intrusion characteristics were made for ten advanced conversion systems. Emphasis was on the energy conversion system in the context of a base loaded utility power plant. All power plant concepts were premised on meeting emission standard requirements. A steam power plant (3500 psig, 1000 F) with a conventional coal-burning furnace-boiler was analyzed as a basis for comparison. Combined cycle gas/steam turbine system results indicated competitive efficiency and a lower cost of electricity compared to the reference steam plant. The Open-Cycle MHD system results indicated the potential for significantly higher efficiency than the reference steam plant but with a higher cost of electricity.

  1. Computation of 2-D pinhole image-formation process of large-scale furnaces using the discrete ordinates method

    CERN Document Server

    Li Hong; Lu Ji Dong; Zheng Chu Guan

    2003-01-01

    In most of the discrete ordinate schemes (DOS) reported in the literature, the discrete directions are fixed, and unable to be arbitrarily adjusted; therefore, it is difficult to employ these schemes to calculate the radiative energy image-formation of pulverized-coal furnaces. On the basis of a new DOS, named the discrete ordinate scheme with (an) infinitely small weight(s), which was recently proposed by the authors, a novel algorithm for computing the pinhole image-formation process is developed in this work. The performance of this algorithm is tested, and is found to be also suitable for parallel computation.

  2. Computation of 2-D pinhole image-formation process of large-scale furnaces using the discrete ordinates method

    International Nuclear Information System (INIS)

    Li Hongshun; Zhou Huaichun; Lu Jidong; Zheng Chuguang

    2003-01-01

    In most of the discrete ordinate schemes (DOS) reported in the literature, the discrete directions are fixed, and unable to be arbitrarily adjusted; therefore, it is difficult to employ these schemes to calculate the radiative energy image-formation of pulverized-coal furnaces. On the basis of a new DOS, named the discrete ordinate scheme with (an) infinitely small weight(s), which was recently proposed by the authors, a novel algorithm for computing the pinhole image-formation process is developed in this work. The performance of this algorithm is tested, and is found to be also suitable for parallel computation

  3. Effects of bluff-body burner and coal particle size on NOx emissions and burnout

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, L.S.; Cheng, J.F.; Zeng, H.C. [Huazhong University of Science and Technology, Wuhan (China). National Coal Combustion Lab.

    1999-12-01

    Investigations on air staging have been carried out using various coals with different degrees of fineness and a variety of burners with a 92.9 kw h{sup -1} tunnel furnace burning pulverized coal. It has been observed that using the bluff-body burner can reduce both the unburned carbon in fly ash and NOx emissions in the case of air staging. The experimental results show that air-staging combustion has a more remarkable effect on NOx reduction for higher-volatile coal than for lower-volatile coal. The results also show that there is a strong influence of coal particle size on NOx emissions and unburned carbon in the fly ash in the case of air staging. 13 refs., 12 figs., 2 tabs.

  4. Three-dimensional simulation of flow and combustion for pulverised coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Guo, B.Y.; Zulli, P.; Rogers, H.; Mathieson, J.G.; Yu, A.B. [BlueScope Steel Research, Port Kembla, NSW (Australia)

    2005-07-01

    A three-dimensional numerical model of pulverised coal injection has been developed for simulating coal flow and combustion in the tuyere and raceway of a blast furnace. The model has been used to simulate previously reported combustion tests, which feature an inclined co-axial lance with an annular cooling gas. The predicted coal burnout agrees well with that measured for three coals with volatile contents and particle size ranging between 20.2-36.4% and particle sizes 1-200 {mu}m. Many important phenomena including flow asymmetry, recirculating flow and particle dispersion in the combustion chamber have been predicted. The current model can reproduce the experimental observations including the effects on burnout of coal flowrate and the introduction of methane for lance cooling.

  5. Coal information 1996

    International Nuclear Information System (INIS)

    1997-01-01

    Coal Information (1997 edition) is the latest edition of a publication that has been produced annually by the IEA since 1983. The report is intended to provide both Member countries of the OECD and those employed in all sectors of the coal industry with information on current world coal market trends and long-term prospects. It includes information on coal prices, demand, trade, supply, production capacity, transport, environmental issues (including emission standards for coal-fired boilers), coal ports, coal-fired power stations and coal used in non -OECD countries. Part I of the publication contains a wide ranging review of world coal market developments in 1996 and current prospects to 2010. The review is based on historical data of OECD energy supply and demand, data on other world regions, projections of OECD coal supply, demand and trade and information provided by the CIAB. Part II provides, in tabular and graphical form, a more detailed and comprehensive statistical picture of coal developments and future prospects for coal in the OECD, by region and for individual Member countries. Readers interested in projections are strongly advised to read the notes for individual countries in Principles and Definitions in Part II. Coal statistics for non-OECD countries are presented in Part III of the book. Summary data are available on hard coal supply and end-use statistics for about 40 countries and regions world-wide. Data are based on official national submissions to the United Nations in Geneva and New York, national energy publications, information provided to the IEA Secretariat by national statistical offices as well as other unofficial Secretariat sources. Further information on coal used in non-OECD countries is published annually by the IEA in Energy Statistics and Balances of Non-OECD Countries. Also included in Part III are the Survey of Coal Ports world-wide and the Survey of Coal-fired Power Stations in coal-importing countries

  6. Reactor as furnace and reactor as lamp

    International Nuclear Information System (INIS)

    Goldanskii, V.I.

    1992-01-01

    There are presented general characteristics of the following ways of transforming of nuclear energy released in reactors into chemical : ordinary way (i.e. trough the heat, mechanical energy and electricity); chemonuclear synthesis ; use of high-temperature fuel elements (reactor as furnace); use of the mixed nγ-radiation of reactors; use of the radiation loops; radiation - photochemical synthesis (reactor as lamp). Advantage and disadvantages of all above variants are compared. The yield of the primary product of fixation of nitrogen (nitric oxide NO) in reactor with the high-temperature (above ca. 1900degC) fuel elements (reactor-furnace) can exceed W ∼ 200 kg per gram of burned uranium. For the latter variant (reactor-lamp) the yield of chemical products can reach W ∼ 60 kg. per gram of uranium. Such values of W are close to or even strongly exceed the yields of chemical products for other abovementioned variants and - what is particularly important - are not connected to the necessity of archscrupulous removal of radioactive contamination of products. (author)

  7. Energy Efficiency Model for Induction Furnace

    Science.gov (United States)

    Dey, Asit Kr

    2018-01-01

    In this paper, a system of a solar induction furnace unit was design to find out a new solution for the existing AC power consuming heating process through Supervisory control and data acquisition system. This unit can be connected directly to the DC system without any internal conversion inside the device. The performance of the new system solution is compared with the existing one in terms of power consumption and losses. This work also investigated energy save, system improvement, process control model in a foundry induction furnace heating framework corresponding to PV solar power supply. The results are analysed for long run in terms of saving energy and integrated process system. The data acquisition system base solar foundry plant is an extremely multifaceted system that can be run over an almost innumerable range of operating conditions, each characterized by specific energy consumption. Determining ideal operating conditions is a key challenge that requires the involvement of the latest automation technologies, each one contributing to allow not only the acquisition, processing, storage, retrieval and visualization of data, but also the implementation of automatic control strategies that can expand the achievement envelope in terms of melting process, safety and energy efficiency.

  8. Granule fraction inhomogeneity of calcium carbonate/sorbitol in roller compacted granules

    DEFF Research Database (Denmark)

    Bacher, Charlotte; Olsen, P.M.; Bertelsen, P.

    2008-01-01

    The granule fraction inhomogeneity of roller compacted granules was examined on mixtures of three different morphologic forms of calcium carbonate and three particle sizes of sorbitol. The granule fraction inhomogeneity was determined by the distribution of the calcium carbonate in each of the 10...... size fractions between 0 and 2000 µm and by calculating the demixing potential. Significant inhomogeneous occurrence of calcium carbonate in the size fractions was demonstrated, depending mostly on the particles sizes of sorbitol but also on the morphological forms of calcium carbonate......, the ability of the powder to agglomerate in the roller compactor was demonstrated to be related to the ability of the powder to be compacted into a tablet, thus the most compactable calcium carbonate and the smallest sized sorbitol improved the homogeneity by decreasing the demixing potential....

  9. Achievement report for fiscal 1981 on Sunshine Program-assisted project. Research and development of coal gasification (Feasibility study and conceptual design regarding high-temperature gasification technology); 1981 nendo sekitan gas ka no kenkyu kaihatsu seika hokokusho. Koon gas ka gijutsu ni kansuru feasibility study oyobi gainen sekkei

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1982-03-01

    The melting point of ash is one of the most important physical properties in the process of coal gasification. A fluidized bed gasification furnace is suitable for the gasification of coal whose ash has a high melting point, but it does not work at temperatures higher than the melting point of the ash. A high-temperature gasification furnace, though not suitable for gasifying coal whose ash has a high melting point, gasifies the kinds of coal that the fluidized bed gasification furnace fails to deal with. Accordingly, almost all kinds of coal are to be appropriately gasified when these two types of gasification furnaces are available. The goal of the development effort is the achievement of a coal utilization factor of 99% or more and a thermal efficiency of 80% or more. The technology elements have to deal with the structure of furnace walls and refractory materials for them, discharge of slag, feeding of raw materials, recovery of exhaust heat, measurement and control, gasification furnace simulation, etc. A proposition is presented on a conceptual design and prototype for a 50t/d pilot plant in which the above-mentioned factors are organically integrated. (NEDO)

  10. Measurements and simulation for design optimization for low NOx coal-firing system

    Energy Technology Data Exchange (ETDEWEB)

    E. Bar-Ziv; Y. Yasur; B. Chudnovsky; L. Levin; A. Talanker [Ben-Gurion University of Negev, Beer-Sheva (Israel)

    2003-07-01

    The information required to design a utility steam generator is the heat balance, fuel analysis and emission. These establish the furnace wall configuration, the heat release rates, and the firing technology. The furnace must be sized for (1) residence time for complete combustion with low NOx, and (2) reduction of flue gas temperature to minimize ash deposition. To meet these, computational fluid dynamics (CFD) of the combustion process in the furnace were performed and proven to be a powerful tool for this purpose. Still, reliable numerical simulations require careful interpretation and comparison with measurements. We report numerical results and measurements for a 575 MW pulverized coal tangential firing boiler of the Hadera power plant of Israel Electric Corporation (IEC). Measured and calculated values were found to be in reasonable agreement. We used the simulations for optimization and investigated temperature distribution, heat fluxes and concentration of chemical species. We optimized both the furnace flue gas temperature entering the convective path and the staged residence time for low NOx. We tested mass flow rates through close-coupled and separate overfire air ports and its arrangement and the coal powder fineness. These parameters can control the mixing rate between the fuel and the oxidizer streams and can affect the most important characteristics of the boiler such as temperature regimes, coal burning rate and nitrogen oxidation/reduction. From this effort, IEC started to improve the boiler performance by replacing the existing typical tangential burners to low NOx firing system to ensure the current regulation requirements of emission pollutions.

  11. Reducing emission of nitrogen oxides during combustion of black coal from the Kuzbass

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.; Lobov, G.V.; Gedike, I.A.

    1983-02-01

    Black coal from the Kuzbass used as fuel by the ZapSibTEhTs fossil-fuel power plant is rich in nitrogen: nitrogen content ranges from 2.8% to 3.5%. Under these conditions conventional methods of combustion cause air pollution exceeding permissible levels. A method for combustion of coal dust in stages has been successfully tested at the plant: some of the burners located in the top zone of the furnace (the BKZ-210-140F boiler) are used for air supply. From 16% to 18% of air supplied to the furnace is directed to the upper burners. Use of this system (called tertiary air supply as opposed to the secondary air system) reduced nitrogen oxide emission by 1.5 times (from 0.87 to 0.57 g/m/sup 3/). Position of nozzles used for tertiary air supply in relation to the burners used for supply of coal dust in the tangential shaped furnace is shown in a scheme. The optimum position of tertiary air supply system in relation to burners taking into account corrosion hazards as well as the hazards of reducing combustion efficiency is discussed. Recommendation on furnace design and burner position which prevent efficiency decrease and corrosion hazards are made.

  12. Identification of Phase Composition of Binders from Alkali-Activated Mixtures of Granulated Blast Furnace Slag and Fly Ash

    Czech Academy of Sciences Publication Activity Database

    Vlček, J.; Drongová, L.; Topinková, M.; Matějka, V.; Kukutschová, J.; Vavro, Martin; Tomková, V.

    2014-01-01

    Roč. 58, č. 1 (2014), s. 79-88 ISSN 0862-5468 Institutional support: RVO:68145535 Keywords : binders * alkali activation * hydration products Subject RIV: JM - Building Engineering Impact factor: 0.435, year: 2014 http://www.ceramics-silikaty.cz/2014/pdf/2014_01_079.pdf

  13. Trends in Japanese coal trade

    Energy Technology Data Exchange (ETDEWEB)

    Nakajima, S

    1986-01-01

    The author discusses 1) the latest forecast for coal demand in Japan; 2) trends in Japanese steam coal demand, with breakdown by industry; 3) the organization of steam coal supply, with details of the distribution network and of the new coal cartridge system; 4) the demand for metallurgical coal. Other topics outlined include the current status of Japanese coal production, Japanese coal trade, and the development of overseas coal resources. 1 figure, 5 tables.

  14. Visualization and understanding of the granulation liquid mixing and distribution during continuous twin screw granulation using NIR chemical imaging.

    Science.gov (United States)

    Vercruysse, Jurgen; Toiviainen, Maunu; Fonteyne, Margot; Helkimo, Niko; Ketolainen, Jarkko; Juuti, Mikko; Delaet, Urbain; Van Assche, Ivo; Remon, Jean Paul; Vervaet, Chris; De Beer, Thomas

    2014-04-01

    Over the last decade, there has been increased interest in the application of twin screw granulation as a continuous wet granulation technique for pharmaceutical drug formulations. However, the mixing of granulation liquid and powder material during the short residence time inside the screw chamber and the atypical particle size distribution (PSD) of granules produced by twin screw granulation is not yet fully understood. Therefore, this study aims at visualizing the granulation liquid mixing and distribution during continuous twin screw granulation using NIR chemical imaging. In first instance, the residence time of material inside the barrel was investigated as function of screw speed and moisture content followed by the visualization of the granulation liquid distribution as function of different formulation and process parameters (liquid feed rate, liquid addition method, screw configuration, moisture content and barrel filling degree). The link between moisture uniformity and granule size distributions was also studied. For residence time analysis, increased screw speed and lower moisture content resulted to a shorter mean residence time and narrower residence time distribution. Besides, the distribution of granulation liquid was more homogenous at higher moisture content and with more kneading zones on the granulator screws. After optimization of the screw configuration, a two-level full factorial experimental design was performed to evaluate the influence of moisture content, screw speed and powder feed rate on the mixing efficiency of the powder and liquid phase. From these results, it was concluded that only increasing the moisture content significantly improved the granulation liquid distribution. This study demonstrates that NIR chemical imaging is a fast and adequate measurement tool for allowing process visualization and hence for providing better process understanding of a continuous twin screw granulation system. Copyright © 2013 Elsevier B.V. All

  15. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  16. Liquid flow in the hearth of the blast furnace

    International Nuclear Information System (INIS)

    Gauje, P.; Nicolle, R.; Steiler, J.M.; Venturini, M.J.; Libralesso, J.M.

    1992-01-01

    The hearth of a blast furnace is poorly known. Our approach to characterize the hearth involves classical methods of chemical engineering, assessing the flow conditions by means of radioactive tracer techniques. The most important feature of this study is to combine measurements on industrial blast furnaces, experiments on a small scale model and flow model. calculations. 8 refs., 16 figs

  17. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

  18. Modeling and Simulation of Claus Unit Reaction Furnace

    Directory of Open Access Journals (Sweden)

    Maryam Pahlavan

    2016-01-01

    Full Text Available Reaction furnace is the most important part of the Claus sulfur recovery unit and its performance has a significant impact on the process efficiency. Too many reactions happen in the furnace and their kinetics and mechanisms are not completely understood; therefore, modeling reaction furnace is difficult and several works have been carried out on in this regard so far. Equilibrium models are commonly used to simulate the furnace, but the related literature states that the outlet of furnace is not in equilibrium and the furnace reactions are controlled by kinetic laws; therefore, in this study, the reaction furnace is simulated by a kinetic model. The predicted outlet temperature and concentrations by this model are compared with experimental data published in the literature and the data obtained by PROMAX V2.0 simulator. The results show that the accuracy of the proposed kinetic model and PROMAX simulator is almost similar, but the kinetic model used in this paper has two importance abilities. Firstly, it is a distributed model and can be used to obtain the temperature and concentration profiles along the furnace. Secondly, it is a dynamic model and can be used for analyzing the transient behavior and designing the control system.

  19. Development of a cylindrical gas-fired furnace for reycling ...

    African Journals Online (AJOL)

    This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

  20. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  1. Report for fiscal 1994 by gasification technology subcommittee, Coal Gasification Committee; 1994 nendo sekitan gas ka iinkai gas ka gijutsu bukai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    As the result of a RUN-9 operation in the research on technologies for hydrogen production from coal and for pilot plants, it is found that the Muswellbrook, Datong, and Blair Athol coals are all suitable for gasification in pilot plants. Their handlability is considerably improved when the grain sizes after crushing are allowed to remain coarse (with the Blair Athol coal still retaining some disadvantage). A concept design is prepared for a HYCOL (hydrogen from coal) process demonstration plant. The reference coal is an imported coal similar to the Taiheiyo coal, and the hydrogen production target is set at 1-million m{sup 3}N/d (590t/d in terms of Taiheiyo coal) and hydrogen purity at 95% or higher. The whole process consists of coal gasification (with oxygen serving as gasification agent), dedusting, conversion to CO, desulfurization and decarboxylation (recovery of sulfur), and methanation. The gasification furnace is a 1-chamber entrained bed type with a 2-stage gyration flow. Dried and pulverized coal is conveyed aboard an air flow into the gasification furnace, where it is thrown into partial combustion reaction with the gasification agent for gasification in a high-temperature zone (1,500-1,600 degrees C), and the ash is taken out as slag. The generated gas is cooled in a heat recovery boiler, dedusted in a cyclone dust filter, and then forwarded to the washing unit. (NEDO)

  2. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-01-01

    An investigation is described for the study of structural breakdown of coke by thermochemical action of alkali and alkaline-earth metal vapors under blast furnace operating conditions. Bench-scale test facilities are described in which a pair of coke samples are exposed to the metal vapors then subjected to gasification. Structural strength tests were performed before and after each experiment. Coke samples were obtained in either moist or thermally prepared condition. The value of thermal charge preparation (heat treatment of the coal at 150/sup 0/C in a fluidized bed) was established, since it shifts the pore size distribution to the smaller size, thereby retarding adsorption of the metal vapors. 16 references, 4 figures, 2 tables.

  3. Numerical investigation for combustion characteristics of vacuum residue (VR) in a test furnace

    International Nuclear Information System (INIS)

    Sreedhara, S.; Huh, Kang Y.; Park, Hoyoung

    2007-01-01

    It has become inevitable to search for alternative fuels due to current worldwide energy crisis. In this paper combustion characteristics of vacuum residue (VR) is investigated numerically against experimental data in typical operating conditions of a furnace. Heat release reaction is modeled as sequential steps of devolatilization, simplified gas phase reaction and char oxidation as for pulverized coal. Thermal and fuel NO are predicted by the conditional moment closure (CMC) method for estimation of elementary reaction rates. It turns out that Sauter mean diameter (SMD) of VR droplets is a crucial parameter for better combustion efficiency and lower NO. Reasonable agreement is achieved for spatial distributions of major species, temperature and NO for all test cases with different fuel and steam flow rates

  4. Method of operating a centrifugal plasma arc furnace

    International Nuclear Information System (INIS)

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe 3 O 4 . Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe 2 O 3 . Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs

  5. The behavior of heavy metals in the process of desulfurization of Brazilian coal combustion gases by the addition of limestone

    Directory of Open Access Journals (Sweden)

    Sebag M.G.

    2001-01-01

    Full Text Available The concentrations of heavy metals in two kinds of Brazilian coals at 100° C (acid digestion and at 850° C were studied (ashes the obtained in muffle furnace with and without addition of limestone. Data were analyzed by flame atomic absorption, using the air acetylene flame. For Pb, Zn, Ni, Mn and Cu the metal concentration obtained the acid digestion were higher than metal concentration were obtained in tests in the muffle furnace. This behavior observed in the muffle furnace occurs because these metals are fixed in stable sulfated compounds in the ashes, which are difficult to dissociate at flame temperature, and also due to the volatile character of the metals, mainly Pb and Zn. There was a constant concentration in the ashes in of Cr the acid digestion and muffle furnace tests. Results from tests using an XRD apparatus indicated, he formation of sulfated compounds in the ashes for both. coals. The analysis using microprobe electronic showed retention of metals like Ni, Mn, Cu, Fe, Ti and Ca. For both coals, the low mobility of most of the metals studied occured due to the alkaline pH of sulfated ashes. These metals in the ash from coal combustion in fluidized bed reactor were also studied and showed similar results, enabling a scale-up to pilot scale.

  6. Nitrogen in Chinese coals

    Science.gov (United States)

    Wu, D.; Lei, J.; Zheng, B.; Tang, X.; Wang, M.; Hu, Jiawen; Li, S.; Wang, B.; Finkelman, R.B.

    2011-01-01

    Three hundred and six coal samples were taken from main coal mines of twenty-six provinces, autonomous regions, and municipalities in China, according to the resource distribution and coal-forming periods as well as the coal ranks and coal yields. Nitrogen was determined by using the Kjeldahl method at U. S. Geological Survey (USGS), which exhibit a normal frequency distribution. The nitrogen contents of over 90% Chinese coal vary from 0.52% to 1.41% and the average nitrogen content is recommended to be 0.98%. Nitrogen in coal exists primarily in organic form. There is a slight positive relationship between nitrogen content and coal ranking. ?? 2011 Science Press, Institute of Geochemistry, CAS and Springer Berlin Heidelberg.

  7. Coal marketing manual 1986

    Energy Technology Data Exchange (ETDEWEB)

    1986-01-01

    This manual presents information for the use of marketers, consumers, analysts and investors. The information is presented in a series of tables and figures. Statistics are given for: Australian export tonnages and average export values for 1978-1985; international pig iron production 1976 to 1985; and international crude steel production 1979 to 1985. Trends in Australian export tonnages and prices of coal are reviewed. Details of international loading and discharge ports are given, together with a historical summary of shipping freight-rates since 1982. Long term contract prices for thermal and coking coal to Japan are tabulated. A review of coal and standards is given, together with Australian standards for coal and coke. A section on coal quality is included containing information on consumer coal quality preferences and Australian and Overseas coal brands and qualities. Finally an index is given of contact details of Australian and Overseas exporting companies, government departments, and the Australian Coal Association.

  8. Coal worker's pneumoconiosis

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/000130.htm Coal worker's pneumoconiosis To use the sharing features on this page, please enable JavaScript. Coal worker's pneumoconiosis (CWP) is a lung disease that ...

  9. Giant arachnoid granulation in a patient with benign intracranial hypertension

    International Nuclear Information System (INIS)

    Kiroglu, Yilmaz; Yaqci, Baki; Cirak, Bayram; Karabulut, Nevzat

    2008-01-01

    We report magnetic resonance (MR), computed tomography (CT) and angiographic imaging of an unusual giant arachnoid granulation in the superior sagittal sinus in a man with headache and vertigo. Intrasinus pressure measurements revealed a significant pressure gradient across the lesion. MR imaging is useful to identify giant arachnoid granulation and dural sinus thrombosis, whereas dural sinus pressure measurement in certain cases of giant arachnoid granulations can be used to evaluate the lesion as the cause of the patient's symptoms. (orig.)

  10. Giant arachnoid granulation in a patient with benign intracranial hypertension

    Energy Technology Data Exchange (ETDEWEB)

    Kiroglu, Yilmaz; Yaqci, Baki; Cirak, Bayram; Karabulut, Nevzat [Pamukkale University, Department of Radiology, School of Medicine, Denizli (Turkey)

    2008-10-15

    We report magnetic resonance (MR), computed tomography (CT) and angiographic imaging of an unusual giant arachnoid granulation in the superior sagittal sinus in a man with headache and vertigo. Intrasinus pressure measurements revealed a significant pressure gradient across the lesion. MR imaging is useful to identify giant arachnoid granulation and dural sinus thrombosis, whereas dural sinus pressure measurement in certain cases of giant arachnoid granulations can be used to evaluate the lesion as the cause of the patient's symptoms. (orig.)

  11. A new concept of auxiliary fuel injection through tuyeres in blast furnaces developed by numerical simulations

    Directory of Open Access Journals (Sweden)

    Bruno Orlando de Almeida Santos

    2014-04-01

    Full Text Available The Injection of powdered materials in blast furnaces is a great option for reducing costs, increasing productivity and satisfy the environmental norms. Thus, this paper presents a study on the use of a flame stabilization system with rotation, designed to promote greater coal injection in the combustion zone, reducing losses and increasing the efficiency of the equipment. A physical model was used to evaluate scattering of pulverized fuel and is compared with numerical results in the same scale. In the second step, a combustion model was added to the numerical simulation, using dimensions of a real blast furnace. Fields like temperature, velocity and behavior of chemical reactions were analyzed. The results showed that double lances promote better particle injection when compared with simple lance for reduced material injection. The new injection system proposed, with swirl numbers of 0.12 and 0.24, promoted a better injection of both reduced material and temperature in the raceway zone. The swirl 0.24 showed superior performance when compared to other injection systems.

  12. Rab3A, a possible marker of cortical granules, participates in cortical granule exocytosis in mouse eggs

    Energy Technology Data Exchange (ETDEWEB)

    Bello, Oscar Daniel; Cappa, Andrea Isabel; Paola, Matilde de; Zanetti, María Natalia [Instituto de Histología y Embriología, CONICET – Universidad Nacional de Cuyo, Av. Libertador 80, 5500 Mendoza (Argentina); Fukuda, Mitsunori [Department of Developmental Biology and Neurosciences, Graduate School of Life Sciences, Tohoku University, Sendai, Miyagi 980-8578 (Japan); Fissore, Rafael A. [Department of Veterinary and Animal Sciences, University of Massachusetts Amherst, 661 North Pleasant Street, Amherst, MA 01003 (United States); Mayorga, Luis S. [Instituto de Histología y Embriología, CONICET – Universidad Nacional de Cuyo, Av. Libertador 80, 5500 Mendoza (Argentina); Michaut, Marcela A., E-mail: mmichaut@gmail.com [Instituto de Histología y Embriología, CONICET – Universidad Nacional de Cuyo, Av. Libertador 80, 5500 Mendoza (Argentina); Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Cuyo (Argentina)

    2016-09-10

    Fusion of cortical granules with the oocyte plasma membrane is the most significant event to prevent polyspermy. This particular exocytosis, also known as cortical reaction, is regulated by calcium and its molecular mechanism is still not known. Rab3A, a member of the small GTP-binding protein superfamily, has been implicated in calcium-dependent exocytosis and is not yet clear whether Rab3A participates in cortical granules exocytosis. Here, we examine the involvement of Rab3A in the physiology of cortical granules, particularly, in their distribution during oocyte maturation and activation, and their participation in membrane fusion during cortical granule exocytosis. Immunofluorescence and Western blot analysis showed that Rab3A and cortical granules have a similar migration pattern during oocyte maturation, and that Rab3A is no longer detected after cortical granule exocytosis. These results suggested that Rab3A might be a marker of cortical granules. Overexpression of EGFP-Rab3A colocalized with cortical granules with a Pearson correlation coefficient of +0.967, indicating that Rab3A and cortical granules have almost a perfect colocalization in the egg cortical region. Using a functional assay, we demonstrated that microinjection of recombinant, prenylated and active GST-Rab3A triggered cortical granule exocytosis, indicating that Rab3A has an active role in this secretory pathway. To confirm this active role, we inhibited the function of endogenous Rab3A by microinjecting a polyclonal antibody raised against Rab3A prior to parthenogenetic activation. Our results showed that Rab3A antibody microinjection abolished cortical granule exocytosis in parthenogenetically activated oocytes. Altogether, our findings confirm that Rab3A might function as a marker of cortical granules and participates in cortical granule exocytosis in mouse eggs. - Highlights: • Rab3A has a similar migration pattern to cortical granules in mouse oocytes. • Rab3A can be a marker of

  13. Characterization of tuyere-level core-drill coke samples from blast furnace operation

    Energy Technology Data Exchange (ETDEWEB)

    S. Dong; N. Paterson; S.G. Kazarian; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

    2007-12-15

    A suite of tuyere-level coke samples have been withdrawn from a working blast furnace during coal injection, using the core-drilling technique. The samples have been characterized by size exclusion chromatography (SEC), Fourier transform Raman spectroscopy (FT-RS), and X-ray powder diffraction (XRD) spectroscopy. The 1-methyl-2-pyrrolidinone (NMP) extracts of the cokes sampled from the 'bosh', the rear of the 'bird's nest', and the 'dead man' zones were found by SEC to contain heavy soot-like materials (ca. 10{sup 7}-10{sup 8} apparent mass units). In contrast, NMP extracts of cokes taken from the raceway and the front of the 'bird's nest' only contained a small amount of material of relatively lower apparent molecular mass (up to ca. 10{sup 5} u). Since the feed coke contained no materials extractable by the present method, the soot-like materials are thought to have formed during the reactions of volatile matter released from the injectant coal, probably via dehydrogenation and repolymerization of the tars. The Raman spectra of the NMP-extracted core-drilled coke samples showed variations reflecting their temperature histories. Area ratios of D-band to G-band decreased as the exposure temperature increased, while intensity ratios of D to G band and those of 2D to G bands increased with temperature. The graphitic (G), defect (D), and random (R) fractions of the carbon structure of the cokes were also derived from the Raman spectra. The R fractions decreased with increasing temperature, whereas G fractions increased, while the D fractions showed a more complex variation with temperature. These data appear to give clues regarding the graphitization mechanism of tuyere-level cokes in the blast furnace. 41 refs., 9 figs., 6 tabs.

  14. Microbial granulation for lactic acid production.

    Science.gov (United States)

    Kim, Dong-Hoon; Lee, Mo-Kwon; Hwang, Yuhoon; Im, Wan-Taek; Yun, Yeo-Myeong; Park, Chul; Kim, Mi-Sun

    2016-01-01

    This work investigated the formation of microbial granules to boost the productivity of lactic acid (LA). The flocculated form of LA-producing microbial consortium, dominated by Lactobacillus sp. (91.5% of total sequence), was initially obtained in a continuous stirred-tank reactor (CSTR), which was fed with 2% glucose and operated at a hydraulic retention time (HRT) of 12 h and pH 5.0 ± 0.1 under a thermophilic condition (50°C). The mixed liquor in the CSTR was then transferred to an up-flow anaerobic sludge blanket reactor (UASB). The fermentation performance and granulation process were monitored with a gradual decrease of HRT from 8.0 to 0.17 h, corresponding to an increase in the substrate loading from 60 to 2,880 g glucose L(-1) d(-1) . As the operation continued, the accumulation of biomass in the UASB was clearly observed, which changed from flocculent to granular form with decrease in HRT. Up to the HRT decrease to 0.5 h, the LA concentration was maintained at 19-20 g L(-1) with over 90% of substrate removal efficiency. However, further decrease of HRT resulted in a decrease of LA concentration with increase in residual glucose. Nevertheless, the volumetric LA productivity continuously increased, reaching 67 g L-fermenter (-1) h(-1) at HRT 0.17 h. The size of LA-producing granules and hydrophobicity gradually increased with decrease in HRT, reaching 6.0 mm and 60%, respectively. These biogranules were also found to have high settling velocities and low porosities, ranging 2.69-4.73 cm s(-1) and 0.39-0.92, respectively. © 2015 Wiley Periodicals, Inc.

  15. Fording Canadian Coal Trust

    Energy Technology Data Exchange (ETDEWEB)

    Popowich, J.; Millos, R. [Elk Valley Coal Corporation, Calgary, AB (Canada)

    2004-07-01

    This is the first of five slide/overhead presentations presented at the Fording Canadian Coal Trust and Tech Cominco Ltd. investor day and mine tour. The Fording Canadian Coal Trust is described. The Trust's assets comprise six Elk Valley metallurgical coal mines and six wollastonite operations (in the NYCO Group). Trust structure, corporate responsibility, organizational structure, reserves and resources, management philosophy, operating strategies, steel market dynamics, coal market, production expansion, sales and distribution are outlined. 15 figs., 5 tabs.

  16. Coal. [1987 and 1989

    Energy Technology Data Exchange (ETDEWEB)

    1988-06-01

    Despite increases in recently negotiated coal prices in US dollar terms, unit export returns for Australian coal are expected to rise only marginally in 1988-89 due to the anticipated appreciation of the Australian dollar. Australian coal production is expected to recover in 1988-89, after falling in 1987-88. A table summarising coal statistics in 1985-87 is presented. 2 figs., 1 tab.

  17. Review biodepyritisation of coal

    Energy Technology Data Exchange (ETDEWEB)

    Acharya, C.; Sukla, L.B.; Misra, V.N. [Regional Research Lab., Orissa (India)

    2004-01-01

    This review provides a detailed summary of the recent and past research activities in the area of biodesulfurisation of coal. It provides information about microorganisms important for biodesulfurisation of coal, with the emphasis on Thiobacillus ferrooxidans. The review presents an insight into various methods of desulfurisation of coal combining physical and biological methods. Also, there are discussions on coal structure, distribution, mechanism and kinetics of pyrite oxidation and jarosite precipitation. Finally, areas requiring further research are identified.

  18. Coal dust symposium

    Energy Technology Data Exchange (ETDEWEB)

    1981-03-01

    This paper gives a report of the paper presented at the symposium held in Hanover on 9 and 10 February 1981. The topics include: the behaviour of dust and coal dust on combustion and explosion; a report on the accidents which occurred at the Laegerdorf cement works' coal crushing and drying plant; current safety requirements at coal crushing and drying plant; and coal crushing and drying. Four papers are individually abstracted. (In German)

  19. Coal world market

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    A brief analysis of major tendencies in the world market of coal is presented. It is pointed out that recent years, by and large, were favourable for the development of the world coal industry. Prices for coal (both for power-grade and coking one) in 1995 after many years of depressive state increased by nearly 20 % and reached a maximum of the last decade. International coal trading continues to grow and the tendency may persist in the mext two years

  20. Inorganic Constituents in Coal

    Directory of Open Access Journals (Sweden)

    Rađenović A.

    2006-02-01

    Full Text Available Coal contains not only organic matter but also small amounts of inorganic constituents. More thanone hundred different minerals and virtually every element in the periodic table have been foundin coal. Commonly found group minerals in coal are: major (quartz, pyrite, clays and carbonates,minor, and trace minerals. Coal includes a lot of elements of low mass fraction of the orderof w=0.01 or 0.001 %. They are trace elements connected with organic matter or minerals comprisedin coal. The fractions of trace elements usually decrease when the rank of coal increases.Fractions of the inorganic elements are different, depending on the coal bed and basin. A varietyof analytical methods and techniques can be used to determine the mass fractions, mode ofoccurrence, and distribution of organic constituents in coal. There are many different instrumentalmethods for analysis of coal and coal products but atomic absorption spectroscopy – AAS is theone most commonly used. Fraction and mode of occurrence are one of the main factors that haveinfluence on transformation and separation of inorganic constituents during coal conversion.Coal, as an important world energy source and component for non-fuels usage, will be continuouslyand widely used in the future due to its relatively abundant reserves. However, there is aconflict between the requirements for increased use of coal on the one hand and less pollution onthe other. It’s known that the environmental impacts, due to either coal mining or coal usage, canbe: air, water and land pollution. Although, minor components, inorganic constituents can exert asignificant influence on the economic value, utilization, and environmental impact of the coal.

  1. Disintegration of aerobic granules induced by trans-2-decenoic acid.

    Science.gov (United States)

    Cai, Pei-Jie; Xiao, Xiang; He, Yan-Rong; Li, Wen-Wei; Yu, Lei; Yu, Han-Qing

    2013-01-01

    One current major hurdle to practical implementation of aerobic granule technology is the frequent occurrence of granule disintegration during long-term operation. However, the mechanism behind this is largely unclear today. Here, 2-decenoic acid, which has been previously demonstrated to be released by Pseudomonas aeruginosa and disperse biofilms, was found to also induce the disintegration of aerobic granules. A comparison of the solution compositions from samples of only trans-2-decenoic acid, only aerobic granules, and granules added with trans-2-decenoic acid shows that bacteria and extracellular polymeric substances (EPS) were stripped from granule surface upon trans-2-decenoic acid dosing. Due to the possible toxicity of trans-2-decenoic acid at a saturation concentration, the disintegrated granules and the milky suspension in the disintegration test showed a significantly lower oxygen uptake rate than the un-integrated granules. This work suggests that trans-2-decenoic acid released by microbes might play a critical role in regulating the disintegration of aerobic granules. Copyright © 2012 Elsevier Ltd. All rights reserved.

  2. Quantification of mineral matter in commercial cokes and their parent coals

    Energy Technology Data Exchange (ETDEWEB)

    Sakurovs, Richard; French, David; Grigore, Mihaela [CRC for Coal in Sustainable Development, CSIRO Energy Technology, PO Box 330 Newcastle 2300 (Australia)

    2007-10-01

    The nature of mineral matter in coke is an important factor in determining the behaviour of coke in the blast furnace. However, there have been few quantitative determinations of the types of mineral matter in coke and the feed coal. Here we use a technique of quantitative X-ray diffraction - SIROQUANT trademark - to determine the nature and quantity of mineral matter in eleven cokes and their parent materials, using samples of coals and their cokes utilised commercially in blast furnaces around the world. In some of these coals a considerable proportion of the phosphorus was present as goyazite, an aluminium phosphate. In the cokes, most of the iron was incorporated into amorphous aluminosilicate material; metallic iron accounted for about 15% of the iron present, and a similar amount was present as sulfides. Potassium and sodium were largely present as amorphous aluminosilicate material. Most of the quartz in the coal was unaffected by the coking, but a small fraction was transformed into other minerals. Quartz is not completely inert during coking. The amount of the catalytic forms of iron in the coke - iron, iron oxides and iron sulfides - was not related to the amount of pyrite and siderite in the starting coal, indicating that estimation of catalytic iron requires investigation of the mineral matter in coke directly and cannot be estimated from the minerals in the coal. (author)

  3. Release of inorganic trace elements from high-temperature gasification of coal

    Energy Technology Data Exchange (ETDEWEB)

    Blaesing, Marc

    2012-05-30

    The development of cleaner, more efficient techniques in next-generation coal power plants is becoming increasingly important, especially regarding to the discussion of the influence of CO{sub 2} emissions on global warming. A promising coal utilisation process is the integrated gasification combined cycle process. The direct use of the raw gas requires gas clean-up to prevent downstream parts of the gasifier from several problems. An increased efficiency and a decreased amount of harmful species can be achieved through hot fuel gas cleaning. This clean-up technique requires a comprehensive knowledge of the release characteristics of inorganic coal constituents. The aim of this thesis was to provide enhanced knowledge of the effect of key process parameters and of the chemical constitution of coal on the release of Na, K, S, and Cl species from high-temperature coal gasification. The experimental setup consisted of atmospheric flow tube furnaces and a pressurised furnace. In-situ analysis of the product gas was carried out using molecular beam mass spectrometry. A broad spectrum of different coals with assumed qualitative and quantitative differences in the release characteristics was investigated. Additionally, experiments with model substances were performed. The results of the experimental investigation were compared with thermodynamic calculations. Finally, recommendations, for the operation of a high-temperature gasifier are formulated. (orig.)

  4. Recycling of electric arc furnace dust

    International Nuclear Information System (INIS)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

    2010-01-01

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  5. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  6. Hard coal; Steinkohle

    Energy Technology Data Exchange (ETDEWEB)

    Loo, Kai van de; Sitte, Andreas-Peter [Gesamtverband Steinkohle e.V., Herne (Germany)

    2013-04-01

    The year 2012 benefited from a growth of the consumption of hard coal at the national level as well as at the international level. Worldwide, the hard coal still is the number one energy source for power generation. This leads to an increasing demand for power plant coal. In this year, the conversion of hard coal into electricity also increases in this year. In contrast to this, the demand for coking coal as well as for coke of the steel industry is still declining depending on the market conditions. The enhanced utilization of coal for the domestic power generation is due to the reduction of the nuclear power from a relatively bad year for wind power as well as reduced import prices and low CO{sub 2} prices. Both justify a significant price advantage for coal in comparison to the utilisation of natural gas in power plants. This was mainly due to the price erosion of the inexpensive US coal which partly was replaced by the expansion of shale gas on the domestic market. As a result of this, the inexpensive US coal looked for an outlet for sales in Europe. The domestic hard coal has continued the process of adaptation and phase-out as scheduled. Two further hard coal mines were decommissioned in the year 2012. RAG Aktiengesellschaft (Herne, Federal Republic of Germany) running the hard coal mining in this country begins with the preparations for the activities after the time of mining.

  7. Coal economics and taxation

    Energy Technology Data Exchange (ETDEWEB)

    1978-01-01

    These proceedings contain opening remarks, the luncheon and dinner addresses, list of delegates and the papers presented at the four sessions on Coal Mines cost money - for what.; Coal mines cost money - Where the money comes from; taxation and royalty policies; and the coal industry view on operating costs. Sixteen papers are abstracted separately.

  8. Research program for an environmentally-friendly coal utilization system in the Philippines

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Feasibility studies are conducted on the introduction of an environmentally-friendly coal utilization system into the Filipino electric power industry, cement industry, and domestic fuel sector. The studies cover the current status of economy and energy in that country, supply and demand of coal, environmental protection and Government's policy, study of the above-said system relative to its application to the fields of electric power industry, cement industry, and domestic fuel sector, and a study about the effective utilization of Filipino domestic coal by the use of the system. Imported coal is used in the electric power industry because of its cost and quality. It is learned after research, however, that domestic coal will be able to compete against imported coal when some technologies are resorted to, such as those pertinent to denitrification in the furnace, novel low-NOx burner, coal pulverization, and combustion diagnosis. As for the treatment of flue gas, it is concluded that the simplified wet lime/gypsum process will be suitable. It is inferred that the CWM (coal-water mixture) process technology will be effective for the utilization of domestic low-grade coal. (NEDO)

  9. Fiscal 1990 report on the bituminous coal liquefaction section meeting; 1990 nendo rekiseitan ekika bukai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1991-03-01

    At the 1st, 2nd, and 3rd group meetings held for the fiscal year, reports are delivered and discussions are made concerning the progress of research and development activities. Reported and discussed in relation to the pilot plant support research, etc., are studies with the 1t/d PSU (process supporting unit) (Nippon Steel Corporation, Mitsui Coal Liquefaction Co., Ltd., and Japan Coal Oil Co., Ltd.); development of an optimum coal refining technique (Sumitomo Coal Mining Co., Ltd.); development of an optimum pretreatment technique and improvement on distillate distribution (Sumitomo Metal Industries, Ltd.); studies of coal liquefaction conditions (Mitsui Engineering and Shipbuilding Co., Ltd.); and studies of solvent hydrogenation catalysts (Sumitomo Metal Mining Co., Ltd., and Chiyoda Corp.). Reported and discussed in relation to researches using a bituminous coal liquefaction pilot plant are the progress of the 150t/d PP (pilot plant) effort (Japan Coal Oil Co., Ltd.) and the outlines of pilot surveys (Japan Coal Oil Co., Ltd.), the latter covering liquefaction solvent performance optimization, slurry pre-heating furnaces, coal slurry properties, and so forth. (NEDO)

  10. Research program for an environmentally-friendly coal utilization system in the Philippines

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Feasibility studies are conducted on the introduction of an environmentally-friendly coal utilization system into the Filipino electric power industry, cement industry, and domestic fuel sector. The studies cover the current status of economy and energy in that country, supply and demand of coal, environmental protection and Government's policy, study of the above-said system relative to its application to the fields of electric power industry, cement industry, and domestic fuel sector, and a study about the effective utilization of Filipino domestic coal by the use of the system. Imported coal is used in the electric power industry because of its cost and quality. It is learned after research, however, that domestic coal will be able to compete against imported coal when some technologies are resorted to, such as those pertinent to denitrification in the furnace, novel low-NOx burner, coal pulverization, and combustion diagnosis. As for the treatment of flue gas, it is concluded that the simplified wet lime/gypsum process will be suitable. It is inferred that the CWM (coal-water mixture) process technology will be effective for the utilization of domestic low-grade coal. (NEDO)

  11. FY 1991 report on the bituminous coal liquefaction section; 1991 nendo rekiseitan ekikabukai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1992-03-01

    The paper reported activities of the bituminous coal liquefaction section in FY 1991. In the 1st bituminous coal liquefaction section meeting, report/discussion were made on the outline of the plan on the FY 1991 research using pilot plant and the support study of pilot plant. In the 2nd section meeting, report was made on 'How the development of coal liquefaction technology should be in the 21st century,' a report made by the joint section of bituminous coal/brown coal liquefaction. In the 3rd section meeting, report/discussion were made on the state of progress of the FY 1991 R and D and results. In the study using the bituminous coal liquefaction pilot plant, report was made on the outline of construction of a 150t/d pilot plant, study on the acquisition of material balance, analytical study of the data on liquefaction tower, testing survey on properties of coal slurry, and testing survey on slurry preheating furnace. In the support study of pilot plant, report was made on the study using 1t/d PUS, study on the development of the optimum coal refining technology and improvement in the distillate distribution, study of conditions for coal liquefaction and study of solvent hydrogenation catalyst. (NEDO)

  12. Self-compacting concrete with sugarcane bagasse ash – ground blast furnace slag blended cement: fresh properties

    Science.gov (United States)

    Le, Duc-Hien; Sheen, Yeong-Nain; Ngoc-Tra Lam, My

    2018-04-01

    In this investigation, major properties in fresh state of self-compacting concrete (SCC) developed from sugarcane bagasse ash and granulated blast furnace slag as supplementary cementitious materials were examined through an experimental work. There were four mix groups (S0, BA10, BA20, and BA30) containing different cement replacing levels; and totally, 12 SCC mixtures and one control mixture were provided for the test. Fresh properties of the proposed SCC were evaluated through measurement of the density, slump, slump-flow, V-funnel test, T500 slump, Box-test, and setting time. The testing results indicated that replacing either SBA and/or BFS to OPC in SCC mixtures led to lower density, lesser flowability, and longer hardening times.

  13. Observer-Based Fuel Control Using Oxygen Measurement. A study based on a first-principles model of a pulverized coal fired Benson Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andersen, Palle; Bendtsen, Jan Dimon; Mortensen, Jan Henrik; Just Nielsen, Rene; Soendergaard Pedersen, Tom [Aalborg Univ. (Denmark). Dept. of Control Engineering

    2005-01-01

    This report describes an attempt to improve the existing control of coal mills used at the Danish power plant Nordjyllandsvaerket Unit 3. The coal mills pulverize raw coal to a fine-grained powder, which is injected into the furnace of the power plant. In the furnace the coal is combusted, producing heat, which is used for steam production. With better control of the coal mills, the power plant can be controlled more efficiently during load changes, thus improving the overall availability and efficiency of the plant. One of the main difficulties from a control point of view is that the coal mills are not equipped with sensors that detect how much coal is injected into the furnace. During the project, a fairly detailed, non-linear differential equation model of the furnace and the steam circuit was constructed and validated against data obtained at the plant. It was observed that this model was able to capture most of the important dynamics found in the data. Based on this model, it is possible to extract linearized models in various operating points. The report discusses this approach and illustrates how the model can be linearized and reduced to a lower-order linear model that is valid in the vicinity of an operating point by removing states that have little influence on the overall response. A viable adaptive control strategy would then be to design controllers for each of these simplified linear models, i.e., the control loop that sets references to the coal mills and feedwater, and use the load as a separate input to the control. The control gains should then be scheduled according to the load. However, the variations and uncertainties in the coal mill are not addressed directly in this approach. Another control approach was taken in this project, where a Kalman filter based on measurements of air flow blown into the furnace and the oxygen concentration in the flue gas is designed to estimate the actual coal flow injected into the furnace. With this estimate

  14. Development of low rank coals upgrading and their CWM producing technology; Teihin`itan kaishitsu ni yoru CWM seizo gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Tsurui, M; Suto, Y; Asakura, M [JGC Corp., Tokyo (Japan); Ogawa, J; Yui, M; Takano, S [Japan COM Co. Ltd., Japan, Tokyo (Japan)

    1996-09-01

    A CWM manufacturing technology was developed by means of upgrading low rank coals. Even though some low rank coals have such advantages as low ash, low sulfur and high volatile matter content, many of them are merely used on a small scale in areas near the mine-mouths because of high moisture content, low calorification and high ignitability. Therefore, discussions were given on a coal fuel manufacturing technology by which coal will be irreversibly dehydrated with as much volatile matters as possible remaining in the coal, and the coal is made high-concentration CWM, thus the coal can be safely transported and stored. The technology uses a method to treat coal with hot water under high pressure and dry it with hot water. The method performs not only removal of water, but also irreversible dehydration without losing volatile matters by decomposing hydrophilic groups on surface and blocking micro pores with volatile matters in the coal (wax and tar). The upgrading effect was verified by processing coals in a pilot plant, which derived greater calorification and higher concentration CWM than with the conventional processes. A CWM combustion test proved lower NOx, lower SOx and higher combustion rate than for bituminous coal. The ash content was also found lower. This process suits a Texaco-type gasification furnace. For a production scale of three million tons a year, the production cost is lower by 2 yen per 10 {sup 3} kcal than for heavy oil with the same sulfur content. 11 figs., 15 tabs.

  15. Self-scrubbing coal

    International Nuclear Information System (INIS)

    Kindig, J.K.

    1992-01-01

    More than 502 million tons - 65 percent of all coal shipped to utilities in 1990 - were above 1.2 pounds of sulfur dioxide per million Btu. Most of the coal, even though cleaned in conventional coal preparation plants, still does not meet the emission limitation the Clean Air Act Amendments mandate for the year 2000. To cope with this fact, most utilities plan to switch to low sulfur (western U.S. or Central Appalachian) coal or install scrubbers. Both solutions have serous drawbacks. Switching puts local miners out of work and weakens the economy in the utility's service territory. Scrubbing requires a major capital expenditure by the utility. Scrubbers also increase the operating complexity and costs of the generating station and produce yet another environmental problem, scrubber sludge. Employing three new cost-effective technologies developed by Customer Coals International (CCl), most non-compliance coals east of the Mississippi River can be brought into year-2000 compliance. The compliance approach employed, depends upon the characteristics of the raw coal. Three types of raw coal are differentiated, based upon the amount of organic sulfur in the coals and the ease (or difficultly) of liberating the pyrite. They are: Low organic sulfur content and pyrite that liberates easily. Moderate organic sulfur content and pyrite that liberates easily. High organic sulfur content or the pyrite liberates with difficulty. In this paper examples of each type of raw coal are presented below, and the compliance approach employed for each is described. The names of the beneficiated coal products produced from each type of raw coal give above are: Carefree Coal, Self-Scrubbing Coal and Dry-Scrubbing Coal

  16. Australian Coal Company Risk Factors: Coal and Oil Prices

    OpenAIRE

    M. Zahid Hasan; Ronald A. Ratti

    2014-01-01

    Examination of panel data on listed coal companies on the Australian exchange over January 1999 to February 2010 suggests that market return, interest rate premium, foreign exchange rate risk, and coal price returns are statistically significant in determining the excess return on coal companies’ stock. Coal price return and oil price return increases have statistically significant positive effects on coal company stock returns. A one per cent rise in coal price raises coal company returns ...

  17. Utilization of coal ash from fluidized-bed combustion boilers as road base material; Sekitandaki ryudoso boiler kara no sekitanbai no robanzai to shite no riyo

    Energy Technology Data Exchange (ETDEWEB)

    Shibata, Y. [Kawasaki Heavy Industries, Ltd., Kobe (Japan); Kozasa, K. [Center for Coal Utilization, Japan, Tokyo (Japan); Tsuzura, K. [Naruto Salt Mfg. Co. Ltd., Tokushima (Japan); Izumi, H. [Nippon Hodo Co. Ltd., Tokyo (Japan)

    1998-03-01

    Coal ash from the fluidized bed boiler is evaluated for its properties as is, as solidified or granulated, and as the roadbed material. The coal ash tested in the experiment is a mixture of ash from the fluidized bed boiler bottom, ash from the cyclone separator, and ash from the bag filter. In the manufacture of solid or granulated bodies, coal ashes are kneaded in water whose amount puts the mixture near the plasticization limit, are pressed in a low-pressure press and made into solid bodies by a 15-hour curing in 60degC saturated steam, and the solid bodies are crushed into solid granules. A content release test is conducted about the release of dangerous substances, and road paving experiments are conducted to learn the workability and serviceability of the granulated material as a road paving material. A study of the experimental results discloses what is mentioned below. Coal ash containing 10-20vol% of CaO and 15vol% or less of unburnt carbon turns into a high-strength solid after curing in saturated steam whose temperature is not higher than 60degC. The granulated solid satisfies the standards that an upper subbase material is expected to satisfy. It also meets the environmental standards in a release content test for soil set forth by Environment Agency notification No.46. 8 refs., 8 figs., 4 tabs.

  18. New developments on transition radiation detectors using superconducting granules

    International Nuclear Information System (INIS)

    Yuan, L.C.L.

    1977-01-01

    By raising slightly either the temperature or the magnetic field to above that of the critical temperature or the critical magnetic field, the type I superconducting granules would still remain in the superconducting state which becomes a metastable state and is called the superheated superconducting state. If a relativistic charged particle incident on such a granule which is located in a colloidal suspension has imported to it an energy that is above the threshold energy (for state flipping) of the granule then it would flip to the normal state. The threshold energy of a granule is a function of the square of its radius, whereas the energy loss of a charged particle due to ionization is linearly proportional to the radius. The size of the granule can be pre-determined to be such that its threshold energy is slightly above the ionization loss of a relativistic charged particle. Then the traversal of the charged particle through such a granule would not affect the superconducting state of the granule unless a transition x-ray radiation is emitted at the surface of the granule by the traversing particle and the x-ray transition radiation is immediately absorbed either in total or partially by the metallic granule causing it to flip to the normal state. The total intensity of the x-ray transition radiation is linearly proportional to the Lorentz factor γ of the traversing particle, and the number of granules flipped would also be a measure of γ. Three methods for detecting the flipping of granules from the superconducting state to the normal state are described. They include the frequency measuring method, the SQUID method, and the pulse method with low noise amplifier system

  19. The biology and dynamics of mammalian cortical granules

    Directory of Open Access Journals (Sweden)

    Liu Min

    2011-11-01

    Full Text Available Abstract Cortical granules are membrane bound organelles located in the cortex of unfertilized oocytes. Following fertilization, cortical granules undergo exocytosis to release their contents into the perivitelline space. This secretory process, which is calcium dependent and SNARE protein-mediated pathway, is known as the cortical reaction. After exocytosis, the released cortical granule proteins are responsible for blocking polyspermy by modifying the oocytes' extracellular matrices, such as the zona pellucida in mammals. Mammalian cortical granules range in size from 0.2 um to 0.6 um in diameter and different from most other regulatory secretory organelles in that they are not renewed once released. These granules are only synthesized in female germ cells and transform an egg upon sperm entry; therefore, this unique cellular structure has inherent interest for our understanding of the biology of fertilization. Cortical granules are long thought to be static and awaiting in the cortex of unfertilized oocytes to be stimulated undergoing exocytosis upon gamete fusion. Not till recently, the dynamic nature of cortical granules is appreciated and understood. The latest studies of mammalian cortical granules document that this organelle is not only biochemically heterogeneous, but also displays complex distribution during oocyte development. Interestingly, some cortical granules undergo exocytosis prior to fertilization; and a number of granule components function beyond the time of fertilization in regulating embryonic cleavage and preimplantation development, demonstrating their functional significance in fertilization as well as early embryonic development. The following review will present studies that investigate the biology of cortical granules and will also discuss new findings that uncover the dynamic aspect of this organelle in mammals.

  20. Coal Data: A reference

    International Nuclear Information System (INIS)

    1991-01-01

    The purpose of Coal Data: A Reference is to provide basic information on the mining and use of coal, an important source of energy in the United States. The report is written for a general audience. The goal is to cover basic material and strike a reasonable compromise between overly generalized statements and detailed analyses. The section ''Coal Terminology and Related Information'' provides additional information about terms mentioned in the text and introduces new terms. Topics covered are US coal deposits, resources and reserves, mining, production, employment and productivity, health and safety, preparation, transportation, supply and stocks, use, coal, the environment, and more. (VC)