WorldWideScience

Sample records for fuel fabrication methods

  1. UPDATE ON MONOLITHIC FUEL FABRICATION METHODS

    Energy Technology Data Exchange (ETDEWEB)

    C. R. Clark; J. F. Jue; G. A. Moore; N. P. Hallinan; B. H. Park; D. E. Burkes

    2006-10-01

    Efforts to develop a viable monolithic research reactor fuel plate have continued at Idaho National Laboratory. These efforts have concentrated on both fabrication process refinement and scale-up to produce full sized fuel plates. Progress at INL has led to fabrication of hot isostatic pressed uranium-molybdenum bearing monolithic fuel plates. These miniplates are part of the RERTR-8 miniplate irradiation test. Further progress has also been made on friction stir weld processing which has been used to fabricate full size fuel plates which will be irradiated in the ATR and OSIRIS reactors.

  2. Review of training methods employed in nuclear fuel fabrication plants

    International Nuclear Information System (INIS)

    Box, W.D.; Browder, F.N.

    1975-01-01

    A search of the literature through the Nuclear Safety Information Center revealed that 86 percent of the incidents that have occurred in fuel fabrication plants can be traced directly or indirectly to insufficient operator training. In view of these findings, a review was made of the training programs now employed by the nuclear fuel fabrication industry. Most companies give the new employee approximately 20 hours of orientation courses, followed by 60 to 80 hours of on-the-job training. It was concluded that these training programs should be expanded in both scope and depth. A proposed program is outlined to offer guidance in improving the basic methods currently in use

  3. Method to fabricate block fuel elements for high temperature reactors

    International Nuclear Information System (INIS)

    Hrovat, M.; Rachor, L.

    1977-01-01

    The fabrication of block fuel elements for gas-cooled high temperature reactors can be improved upon by adding 0.2 to 2 wt.% of a hydrocarbon compound to the lubricating mixture prior to pressing. Hexanol or octanol are named as substances. The dimensional accuracy of the block is thus improved. 2 examples illustrate the method. (RW) [de

  4. Method to fabricate high performance tubular solid oxide fuel cells

    Science.gov (United States)

    Chen, Fanglin; Yang, Chenghao; Jin, Chao

    2013-06-18

    In accordance with the present disclosure, a method for fabricating a solid oxide fuel cell is described. The method includes forming an asymmetric porous ceramic tube by using a phase inversion process. The method further includes forming an asymmetric porous ceramic layer on a surface of the asymmetric porous ceramic tube by using a phase inversion process. The tube is co-sintered to form a structure having a first porous layer, a second porous layer, and a dense layer positioned therebetween.

  5. Advanced methods for fabrication of PHWR and LMFBR fuels

    International Nuclear Information System (INIS)

    Ganguly, C.

    1988-01-01

    For self-reliance in nuclear power, the Department of Atomic Energy (DAE), India is pursuing two specific reactor systems, namely the pressurised heavy water reactors (PHWR) and the liquid metal cooled fast breeder reactors (LMFBR). The reference fuel for PHWR is zircaloy-4 clad high density (≤ 96 per cent T.D.) natural UO 2 pellet-pins. The advanced PHWR fuels are UO 2 -PuO 2 (≤ 2 per cent), ThO 2 -PuO 2 (≤ 4 per cent) and ThO 2 -U 233 O 2 (≤ 2 per cent). Similarly, low density (≤ 85 per cent T.D.) (UPu)O 2 pellets clad in SS 316 or D9 is the reference fuel for the first generation of prototype and commercial LMFBRs all over the world. However, (UPu)C and (UPu)N are considered as advanced fuels for LMFBRs mainly because of their shorter doubling time. The conventional method of fabrication of both high and low density oxide, carbide and nitride fuel pellets starting from UO 2 , PuO 2 and ThO 2 powders is 'powder metallurgy (P/M)'. The P/M route has, however, the disadvantage of generation and handling of fine powder particles of the fuel and the associated problem of 'radiotoxic dust hazard'. The present paper summarises the state-of-the-art of advanced methods of fabrication of oxide, carbide and nitride fuels and highlights the author's experience on sol-gel-microsphere-pelletisation (SGMP) route for preparation of these materials. The SGMP process uses sol gel derived, dust-free and free-flowing microspheres of oxides, carbide or nitride for direct pelletisation and sintering. Fuel pellets of both low and high density, excellent microhomogeneity and controlled 'open' or 'closed' porosity could be fabricated via the SGMP route. (author). 5 tables, 14 figs., 15 refs

  6. Review of training methods employed in nuclear fuel fabrication plants

    International Nuclear Information System (INIS)

    Box, W.D.; Browder, F.N.

    A search of the literature through the Nuclear Safety Information Center revealed that approximately 86 percent of the incidents that have occurred in fuel fabrication plants can be traced directly or indirectly to insufficient operator training. In view of these findings, a review was made of the training programs now employed by the nuclear fuel fabrication industry. Most companies give the new employee approximately 20 h of orientation courses, followed by 60 to 80 h of on-the-job training. It was concluded that these training programs should be expanded in both scope and depth. A proposed program is outlined to offer guidance in improving the basic methods currently in use. (U.S.)

  7. Modified Fabrication Method of Metal Fuel Slug for Preventing Evaporation of Volatile Elements

    International Nuclear Information System (INIS)

    Kim, Ki-Hwan; Kim, Jong Hwan; Song, Hoon; Kim, Hyung-Tae; Lee, Jung-Won; Lee, Chan-Bock

    2014-01-01

    In order to develop innovative fabrication method of metal fuel slugs for preventing the evaporation of volatile elements such as Am, modified casting under inert atmosphere has been applied for metal fuel slugs for SFR. Alternative fabrication method of fuel slugs has been introduced to develop an improved fabrication process of metal fuel for preventing the evaporation of volatile elements. In this study, U-10wt.%Zr-Mn fuel slugs for SFR have been fabricated by modified casting method and characterized to evaluate the feasibility of the alternative fabrication method. Alternative casting such as modified casting has been applied to develop fabrication method of fuel slugs for preventing the evaporation of volatile elements such as Am. U-10wt.%Zr-Mn containing a volatile surrogate Mn fuel slug was soundly fabricated under inert atmosphere with dimensions of L250mm. Mass fraction of fuel loss was so low, upto 0.2%. Mn element was most recovered with prevention in evaporation of Mn. It was seen that the losses of volatile Am can be effectively controlled to below detectable levels using modest pressure

  8. Review of Re-fabrication Methods for ATW Fuels and Targets

    International Nuclear Information System (INIS)

    Williams, D.F.; Collins, E.D.; Felker, L.K.; Benker, D.E.; Toth, L.M.

    2002-01-01

    Fabrication of the minor actinides into a fuel and fabrication of the long-lived fission products into a target are key steps in the Accelerator Transmutation of Waste (ATW) fuel cycle. Fabrication is typically preceded by conversion of a purified liquid stream into a form suitable for fuel fabrication. For many fuel recycle flowsheets, these two steps are combined (conversion + fabrication), and the joint operation identified as re-fabrication. The requirements for ATW re-fabrication activities are somewhat similar to those of the U/Th fuel recycle. Because of the high radiation fields, fully remote operations and heavily shielded facilities are required. The high specific activity of the materials will place extreme demands on the chemical and radiation stability of processing media. Many different types of transmutation fuels have been proposed by various researchers from around the world: molten salts, coated particles, metal alloys, ceramic-metal composites (Cermets), and conventional pellet fuels. These forms are largely defined on the basis of fuel performance criteria. However, re-fabrication must also be a safe, practical, and efficient operation that can accept feed materials from the separations complex. Some balancing of priorities and integration is necessary. The Advanced Accelerator Applications (AAA) program of the Department of Energy has been charged with the responsibility to screen potential re-fabrication technologies for ATW. The present baseline fuel form is a Zr-based metal alloy fuel, and Tc metal and NaI are the reference fission product target forms. In this paper we present an initial review of ATW re-fabrication methods. ORNL has prepared minor actinide transmutation targets (Pu, Am, and Cm) for production of heavy elements in the High Flux Isotope Reactor (HFIR) for over 30 years. These targets are made by a resin-loading process followed by a blending with metallic aluminum powder to form a Cermet, then pellet fabrication, and target

  9. Metallic Reactor Fuel Fabrication for SFR

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hoon; Kim, Jong-Hwan; Ko, Young-Mo; Woo, Yoon-Myung; Kim, Ki-Hwan; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    The metal fuel for an SFR has such advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant, and inherent passive safety 1. U-Zr metal fuel for SFR is now being developed by KAERI as a national R and D program of Korea. The fabrication technology of metal fuel for SFR has been under development in Korea as a national nuclear R and D program since 2007. The fabrication process for SFR fuel is composed of (1) fuel slug casting, (2) loading and fabrication of the fuel rods, and (3) fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycled streams in this fabrication process. Fabrication on the rod type metallic fuel was carried out for the purpose of establishing a practical fabrication method. Rod-type fuel slugs were fabricated by injection casting. Metallic fuel slugs fabricated showed a general appearance was smooth.

  10. Evaluation of methods for seismic analysis of nuclear fuel reprocessing and fabrication facilities

    International Nuclear Information System (INIS)

    Arthur, D.F.; Dong, R.G.; Murray, R.C.; Nelson, T.A.; Smith, P.D.; Wight, L.H.

    1978-01-01

    Methods of seismic analysis for critical structures and equipment in nuclear fuel reprocessing plants (NFRPs) and mixed oxide fuel fabrication plants (MOFFPs) are evaluated. The purpose of this series of reports is to provide the NRC with a technical basis for assessing seismic analysis methods and for writing regulatory guides in which methods ensuring the safe design of nuclear fuel cycle facilities are recommended. The present report evaluates methods of analyzing buried pipes and wells, sloshing effects in large pools, earth dams, multiply supported equipment, pile foundations, and soil-structure interactions

  11. Development of the fabrication technology for a HANARO fuel rod by the indirect extrusion method

    International Nuclear Information System (INIS)

    Park, Jong-Man; Eom, Ji-Young; Jung, Jong-Yeob; Ko, Young-Mo; Joo, Geun-Sik; Lee, Chong-Tak; Kim, Chang-Kyu; Sohn, Dong-Seong

    2003-01-01

    In order to get basic data for the developing of a new fabrication process for a HANARO fuel rod, extrusion characteristics by using the direct and in-direct extrusion methods were investigated with extrusion billets composed of a dummy fuel core and an aluminum can as functions of the temperature, conical angle of the die, green density of the fuel compaction, and the shape of the core compact. In the case of in-direct extrusion, the cross section at the middle of the fuel rod showed a closely octagonal shaped core with a constant cladding thickness. However, at both the front and rear end parts of extruded fuel rod, imbalances existed in the cladding thickness as well as a penetration of Al into the fuel core of extruded rod. It is of note from the result that the variables such as extrusion temperature, conical angle of the die, and green density of the fuel compact did not effect significantly the degree of imperfections in the extruded fuel rod, but the imperfections were improved greatly by changing the shape of the core compact in the extrusion billet. Direct extrusion appeared to have no advantage for improving the imperfections due to a severe fluctuation of the metal flow between the fuel core and cladding material. (author)

  12. Automated fabrication of reactor fuel

    International Nuclear Information System (INIS)

    Nyman, D.H.; McLemore, D.R.; Bennett, D.W.; Yatabe, J.M.

    1980-01-01

    The development of Secure Automated Fabrication (SAF) methods is the goal of the United States breeder reactor program and will form the technological basis for the future breeder reactor fuel supply. A major factor in achieving this goal is the development of remotely operated fuel fabrication equipment. The unit operations are being designed for microprocessor control connected to a central control center. The program schedule is to demonstrate the feasibility of automated pellet fuel fabrication and remote maintenance techniques by the mid-1980's. Development of major ceramic unit operations and the required computer control system is currently in the engineering testing stage

  13. Modern methods of material accounting for mixed oxide fuel fabrication facility

    International Nuclear Information System (INIS)

    Eggers, R.F.; Pindak, J.L.; Brouns, R.J.; Williams, R.C.; Brite, D.W.; Kinnison, R.R.; Fager, J.E.

    1981-01-01

    The generic requirements loss detection, and response to alarms of a contemporary material control and accounting (MCandA) philosophy have been applied to a mixed oxide fuel fabrication plant to produce a detailed preliminary MCandA system design that is generally applicable to facilities of this type. This paper summarizes and discusses detailed results of the mixed oxide fuel fabrication plant study

  14. Development of probabilistic safety assessment method for mixed oxide fuel fabrication facilities

    International Nuclear Information System (INIS)

    Tamaki, Hitoshi; Yoshida, Kazuo; Watanabe, Norio; Muramatsu, Ken

    2006-01-01

    A Probabilistic Safety Assessment (PSA) procedure for Mixed Oxide (MOX) fuel fabrication facilities was developed. The procedure is a 'two-part five-step' approach which takes characteristics of MOX fuel fabrication facilities into consideration. In the first part, so-called preliminary PSA, the hazard analysis approach was applied, which consists of two analysis steps: Functional Failure Modes and Effects Analysis (FFMEA) and Risk Matrix Analysis. The FFMEA analyzes a variety of functions of equipment composing the facility to identify potential abnormal events exhaustively. In the Risk Matrix Analysis, these potential events are screened to select abnormal events as candidates to be analyzed in the second part, using two-dimensional matrix based on the likelihood evaluated by probabilistic index method and maximum unmitigated radioactive release calculated by the Five-Factor Formula. For the selected abnormal events, in the second part, so-called detailed PSA, accident sequences, their occurrence frequencies and consequences are analyzed. These three analysis steps correspond to PSA procedure for nuclear power plant. The applicability of the PSA procedure was demonstrated through the trial application to model plant of MOX fuel fabrication facility. (author)

  15. Method and device for fabricating dispersion fuel comprising fission product collection spaces

    Science.gov (United States)

    Shaber, Eric L; Fielding, Randall S

    2015-05-05

    A method of fabricating a nuclear fuel comprising a fissile material, one or more hollow microballoons, a phenolic resin, and metal matrix. The fissile material, phenolic resin and the one or more hollow microballoons are combined. The combined fissile material, phenolic resin and the hollow microballoons are heated sufficiently to form at least some fissile material carbides creating a nuclear fuel particle. The resulting nuclear fuel particle comprises one or more fission product collection spaces. In a preferred embodiment, the fissile material, phenolic resin and the one or more hollow microballoons are combined by forming the fissile material into microspheres. The fissile material microspheres are then overcoated with the phenolic resin and microballoon. In another preferred embodiment, the fissile material, phenolic resin and the one or more hollow microballoons are combined by overcoating the microballoon with the fissile material, and phenolic resin.

  16. Development of likelihood estimation method for criticality accidents of mixed oxide fuel fabrication facilities

    International Nuclear Information System (INIS)

    Tamaki, Hitoshi; Yoshida, Kazuo; Kimoto, Tatsuya; Hamaguchi, Yoshikane

    2010-01-01

    A criticality accident in a MOX fuel fabrication facility may occur depending on several parameters, such as mass inventory and plutonium enrichment. MOX handling units in the facility are designed and operated based on the double contingency principle to prevent criticality accidents. Control failures of at least two parameters are needed for the occurrence of criticality accident. To evaluate the probability of such control failures, the criticality conditions of each parameter for a specific handling unit are necessary for accident scenario analysis to be clarified quantitatively with a criticality analysis computer code. In addition to this issue, a computer-based control system for mass inventory is planned to be installed into MOX handling equipment in a commercial MOX fuel fabrication plant. The reliability analysis is another important issue in evaluating the likelihood of control failure caused by software malfunction. A likelihood estimation method for criticality accident has been developed with these issues been taken into consideration. In this paper, an example of analysis with the proposed method and the applicability of the method are also shown through a trial application to a model MOX fabrication facility. (author)

  17. Statistical methods to assess and control processes and products during nuclear fuel fabrication

    International Nuclear Information System (INIS)

    Weidinger, H.

    1999-01-01

    Very good statistical tools and techniques are available today to access the quality and the reliability of fabrication process as the original sources for a good and reliable quality of the fabricated processes. Quality control charts of different types play a key role and the high capability of modern electronic data acquisition technologies proved, at least potentially, a high efficiency in the more or less online application of these methods. These techniques focus mainly on stability and the reliability of the fabrication process. In addition, relatively simple statistical tolls are available to access the capability of fabrication process, assuming they are stable, to fulfill the product specifications. All these techniques can only result in as good a product as the product design is able to describe the product requirements necessary for good performance. Therefore it is essential that product design is strictly and closely performance oriented. However, performance orientation is only successful through an open and effective cooperation with the customer who uses or applies those products. During the last one to two decades in the west, a multi-vendor strategy has been developed by the utility, sometimes leading to three different fuel vendors for one reactor core. This development resulted in better economic conditions for the user but did not necessarily increase an open attitude with the vendor toward the using utility. The responsibility of the utility increased considerably to ensure an adequate quality of the fuel they received. As a matter of fact, sometimes the utilities had to pay a high price because of unexpected performance problems. Thus the utilities are now learning that they need to increase their knowledge and experience in the area of nuclear fuel quality management and technology. This process started some time ago in the west. However, it now also reaches the utilities in the eastern countries. (author)

  18. Fabrication of nuclear fuel

    International Nuclear Information System (INIS)

    Ion, S.E.; Watson, R.H.; Loch, E.P.

    1989-01-01

    Commercial nuclear fuel fabrication is focused on providing quality products. Throughout manufacturing attention is placed on the precise control of processes, procedures and tooling to reduce product variability. This paper describes the processes used to manufacture fuel for the advanced gas cooled reactor, light water reactor, fast breeder reactor and Magnox reactor systems at the BNFL, Springfields, and Westinghouse Columbia, USA, facilities. It covers the chemical purification and conversion stages of fuel production before describing the fabrication of both oxide and metallic fuel and gives a general overview of the technology used. Although the principles of fuel fabrication in terms of providing a cladding designed to be the primary envelope to encase the fuel are similar for each system, there are detailed differences in manufacturing route and cladding type which arise from differing reactor requirements. These, together with developments made in response to customer needs, are reviewed and the need to maintain a high purity reliable product with low variability at all stages in manufacture is emphasized throughout. (author)

  19. In pile testing program of mixed oxide fuels fabricated under the new GSP method

    International Nuclear Information System (INIS)

    Marinucci, G.; Nobili, A.; Lanchi, M.; Caracchini, R.; Dupont, G.; Galtier, J.

    1983-01-01

    ENEA, AGN and CEA have collaborated in developing and effectuating the new fuel fabrication technique GSP. In that framework, three irradiation experiments in the SILOE reactor are projected for studying certain characteristics of GSP fuel in comparison with standard fuels (type FBR). The three experiments facilitate the analysis of the thermal behaviour and the fuel pin deformations up to a high burnup. In this paper, the experimental devices are described (5 designs) and the irradiation conditions are briefly discussed. (G.J.P.)

  20. A Review of Metallic Bipolar Plates for Proton Exchange Membrane Fuel Cells: Materials and Fabrication Methods

    Directory of Open Access Journals (Sweden)

    Shahram Karimi

    2012-01-01

    Full Text Available The proton exchange membrane fuel cell offers an exceptional potential for a clean, efficient, and reliable power source. The bipolar plate is a key component in this device, as it connects each cell electrically, supplies reactant gases to both anode and cathode, and removes reaction products from the cell. Bipolar plates have been fabricated primarily from high-density graphite, but in recent years, much attention has been paid to developing cost-effective and feasible alternative materials. Two different classes of materials have attracted attention: metals and composites. This paper offers a comprehensive review of the current research being carried out on metallic bipolar plates, covering materials and fabrication methods.

  1. Automated breeder fuel fabrication

    International Nuclear Information System (INIS)

    Goldmann, L.H.; Frederickson, J.R.

    1983-01-01

    The objective of the Secure Automated Fabrication (SAF) Project is to develop remotely operated equipment for the processing and manufacturing of breeder reactor fuel pins. The SAF line will be installed in the Fuels and Materials Examination Facility (FMEF). The FMEF is presently under construction at the Department of Energy's (DOE) Hanford site near Richland, Washington, and is operated by the Westinghouse Hanford Company (WHC). The fabrication and support systems of the SAF line are designed for computer-controlled operation from a centralized control room. Remote and automated fuel fabriction operations will result in: reduced radiation exposure to workers; enhanced safeguards; improved product quality; near real-time accountability, and increased productivity. The present schedule calls for installation of SAF line equipment in the FMEF beginning in 1984, with qualifying runs starting in 1986 and production commencing in 1987. 5 figures

  2. Method for the fabrication of a fuel body from an agglomerate of fuel particles

    International Nuclear Information System (INIS)

    Redding, G.B.

    1977-01-01

    The suggestion deals with the form of coating of a synthetic resin on nuclear fuel particles already having a fission product inhiliting coating. The resin forms a fuel body from the particles. It is proposed to fill a hollow form with nuclear fuel particles, to then pour in liquid synthetic resin and to pour it off again so that only the resin retaired by the surface tension remains on the particles. The mass is then solidified by heat treatment. A high packing density is achieved. (IHOE) [de

  3. Method for the fabrication of a fuel body from an agglomerate of fuel particles

    International Nuclear Information System (INIS)

    Redding, G.B.

    1976-01-01

    The suggestion deals with the form of coating of a synthetic resin on nuclear fuel particles already having a fission product inhibiting coating. The resin forms a fuel body from the particles. It is proposed to fill a hollow form with nuclear fuel particles, to then pour in liquid synthetic resin and to pour it off again so that only the resin retained by the surface tension remains on the particles. The mass is then solidified by heat treatment. A high packing density is achieved. (UWI) [de

  4. Neutronic fuel element fabrication

    Science.gov (United States)

    Korton, George

    2004-02-24

    This disclosure describes a method for metallurgically bonding a complete leak-tight enclosure to a matrix-type fuel element penetrated longitudinally by a multiplicity of coolant channels. Coolant tubes containing solid filler pins are disposed in the coolant channels. A leak-tight metal enclosure is then formed about the entire assembly of fuel matrix, coolant tubes and pins. The completely enclosed and sealed assembly is exposed to a high temperature and pressure gas environment to effect a metallurgical bond between all contacting surfaces therein. The ends of the assembly are then machined away to expose the pin ends which are chemically leached from the coolant tubes to leave the coolant tubes with internal coolant passageways. The invention described herein was made in the course of, or under, a contract with the U.S. Atomic Energy Commission. It relates generally to fuel elements for neutronic reactors and more particularly to a method for providing a leak-tight metal enclosure for a high-performance matrix-type fuel element penetrated longitudinally by a multiplicity of coolant tubes. The planned utilization of nuclear energy in high-performance, compact-propulsion and mobile power-generation systems has necessitated the development of fuel elements capable of operating at high power densities. High power densities in turn require fuel elements having high thermal conductivities and good fuel retention capabilities at high temperatures. A metal clad fuel element containing a ceramic phase of fuel intimately mixed with and bonded to a continuous refractory metal matrix has been found to satisfy the above requirements. Metal coolant tubes penetrate the matrix to afford internal cooling to the fuel element while providing positive fuel retention and containment of fission products generated within the fuel matrix. Metal header plates are bonded to the coolant tubes at each end of the fuel element and a metal cladding or can completes the fuel-matrix enclosure

  5. Advanced fuel fabrication

    International Nuclear Information System (INIS)

    Bernard, H.

    1989-01-01

    This paper deals with the fabrication of advanced fuels, such as mixed oxides for Pressurized Water Reactors or mixed nitrides for Fast Breeder Reactors. Although an extensive production experience exists for the mixed oxides used in the FBR, important work is still needed to improve the theoretical and technical knowledge of the production route which will be introduced in the future European facility, named Melox, at Marcoule. Recently, the feasibility of nitride fuel fabrication in existing commercial oxide facilities was demonstrated in France. The process, based on carbothermic reduction of oxides with subsequent comminution of the reaction product, cold pressing and sintering provides (U, Pu)N pellets with characteristics suitable for irradiation testing. Two experiments named NIMPHE 1 and 2 fabricated in collaboration with ITU, Karlsruhe, involve 16 nitride and 2 carbide pins, operating at a linear power of 45 and 73 kW/m with a smear density of 75-80% TD and a high burn-up target of 15 at%. These experiments are currently being irradiated in Phenix, at Marcoule. (orig.)

  6. Advanced methods for the fabrication of mixed uranium plutonium oxide, monocarbide and mononitride fuels for fast breeder reactors

    International Nuclear Information System (INIS)

    Ganguly, C.

    1988-01-01

    Mixed uranium plutonium monocarbide (MC) and mononitride (MN) are considered as advanced LMFBR fuels. 'Powder-pellet (POP) is the conventional method for production of MOX, MC and MN fuel pellets starting from UO 2 and PuO 2 powders. The POP route involves generation and handling of plutonium bearing fine powder or dust particles which has the problem of radiotoxic dust hazard. Further, fine powders have poor flowability which makes automation and remote fabrication difficult. The combination of ammonium uranyl plutonyl carbonate (AUPuC) process and low temperature oxidative sintering (LTS) minimises the radiotoxic dust hazard and the fabrication cost of MOX fuel and is considered as advanced POP route. Vibro-sol (or sphere-pac) and sol-gel microsphere pelletisation (SGMP) are advanced methods for fabrication of MOX, MC and MN fuels. Here, dust-free and free-flowing gel microspheres of the oxide or oxide-carbon are prepared from heavy metal nitrate feed solutions by 'internal' or 'external' gelation processes. The gel microspheres are subjected to controlled calcination for MOX or carbothermic reduction for MC and MN. Thereafter, the microspheres are either vibropacked in fuel pins or directly pelletised and sintered. These processes minimise radiotoxic dust hazard, facilitate automation and remote processing and ensure excellent microhomogeneity. The present paper summarises the state-of-art of the POP, vibrosol and SGMP processes for the fabrication of MOX, MC and MN fuels, highlighting the author's experience in SGMP process. (author). 21 refs., 11 figs

  7. Introduction of the new process and quality control methods in fuel fabrication at Siemens/ANF

    International Nuclear Information System (INIS)

    Rogge, K.T.; Fickers, H.H.; Doerr, W.

    2000-01-01

    The central point of ANFs quality philosophy is the process of continuous improvements. With respect to the causes of defects and the efforts needed for elimination, the importance of continuous improvements is evident. In most of the cases, defects are caused in the initial stages of a product but the majority of the problems will be only detected during fabrication and inspection and in the worst case when the product is already in use. Goal of the improvement process is to assure a high product quality. Therefore, the efforts are focused on robust and centered processes. A reasonable quality planning is the basis for achieving and maintaining the quality targets. Quality planning includes prefabrication studies, in-process inspections and final inspections. The inspections provide a large amount of various quality data, process parameters as well as product proper-ties. Key data will be defined and subjected to a statistical analysis. In view of the effectiveness of the analysis, it is important, that the process parameters which influence the characteristics of the product are well known and that appropriate methods for data evaluation and visualization will be used. Main approach of the data visualization is to obtain a tighter control of the product properties and to improve the process robustness by implementation of defined improvements. With respect to the fuel safety and fuel performance, the presentation shows for typical product quality characteristics some examples of visualized quality data. The examples includes the integrity of the pellet column (rod scanner results), the spring force of PWR spacers (critical characteristic with regard to rod fretting) and the spacer intersection weld size (thermo-hydraulic fuel bundle behaviour). The presentation also includes an example for the statistical process control, the in-line surveillance of the fuel rod weld parameters which assures the integrity of the welds within tight tolerance ranges. The quality

  8. Development of new fabrication methods for solid oxide fuel cell electrodes

    Science.gov (United States)

    Jung, Suk-Won

    Solid oxide fuel cells (SOFC) have gained a great deal of attention in recent years since they have the potential to be high efficiency devices for the generation of electricity. The ability to use hydrocarbon fuels however requires the development of alternatives to conventional Ni/YSZ anodes that are prone to coking when exposed to hydrocarbons. The optimization of electrode microstructure and composition is also needed in order to maximize the electrode catalytic activity and thermal stability. In this thesis these issues were addressed through the development of new methods for anode fabrication that allowed for the incorporation of a wide range of materials and better control of electrode microstructure. The specific methods that were studied include (1) Impregnation with urea and (2) Electrochemical Deposition. First, how impregnation using Cu(NO3)2 and urea affect the microstructure of the Cu component in Cu/CeO2/YSZ (yittria-stabilized zirconia) composite anodes and how this influences anode performance were examined. This method produced a more homogeneous distribution of Cu throughout the anode than impregnation with only Cu(NO3)2. Second, Cu electrodeposition into 0.12 cm thick, highly porous Ni/YSZ cermets was investigated for the initial study to evaluate electrodeposition for the electrode fabrication method. An electrochemical cell in which the electrolyte solution was allowed to flow through the porous Ni/YSZ substrate was constructed in order to eliminate mass transfer limitations and determine conditions for which the potential drop in the electrolyte solution was minimized for the deposition of uniform Cu layer in the cermet. Finally it was demonstrated how the anodes for SOFCs could be prepared by electrodeposition. After the addition of CeO2, a 60 mum thin porous layer of YSZ was made conductive by the deposition of a conductive carbon layer with exposing the porous layer to C4H10 at 1123 K and either Ni or Co was then electrodeposited on the

  9. Fabrication of catalyst-coated membrane-electrode assemblies by doctor blade method and their performance in fuel cells

    Science.gov (United States)

    Park, In-Su; Li, Wen; Manthiram, Arumugam

    Membrane-electrode assemblies (MEAs) have been fabricated with a direct coating of the catalyst slurry by a doctor blade method on the pre-swollen Nafion membrane for proton exchange membrane (PEMFC) and direct methanol fuel cells (DMFC). The effects of various swelling agents with different boiling points such as ethylene glycol (EG), diethylene glycol (DEG), triethylene glycol (TEG), tetraethylene glycol (TEEG), and glycerol in the swelling step of the membrane and the drying step of the coated catalyst have been investigated. Also, the use of dimethyl sulfoxide (DMSO) as a dispersing agent in the catalyst slurry has been investigated. Among the various swelling agents investigated, EG gives the best results with the dispersing agent DMSO offering further improvement. The MEAs fabricated with the EG-swollen membranes and DMSO as a dispersing agent in the catalyst layer show good performance in single fuel cells with hydrogen and methanol fuels.

  10. Fabrication of CANDU dupic fuel

    International Nuclear Information System (INIS)

    Sullivan, J.D.; Ryz, M.A.; Lee, J.W.

    1999-01-01

    An important new fuel cycle that exploits the synergism between CANDU and pressurized-water reactors (PWRs) is the Direct Use of spent PWR Fuel in CANDU (DUPIC). In this fuel cycle, spent PWR fuel is reconfigured, using only dry processing techniques, to make it compatible with a CANDU reactor. The dry processing technique is inherently simpler than wet chemical processing techniques used for recycling spent fuel. Actinides and fission products are retained in the fuel, so that DUPIC fuel is highly radioactive, affording the fuel cycle a high degree of proliferation resistance. AECL's project to develop the fuel cycle has now progressed to the stage of fabricating DUPIC fuel elements for irradiation testing in a research reactor. The goal of this phase of the project is to demonstrate that the DUPIC fuel cycle is technically feasible. A major part of the technical feasibility study is demonstration of the irradiation performance of DUPIC fuel under CANDU conditions. Spent PWR fuel has been subjected to the oxidation and reduction of oxide fuels (OREOX) process, and the resulting powder has been fabricated into CANDU-quality pellets. The DUPIC pellets have been loaded into fuel elements for irradiation testing in the NRU research reactor at the Chalk River Laboratories. The fabrication stages included spent fuel decladding, powder production using the OREOX process, powder milling (to improve sinterability), pellet pressing, sintering, centreless grinding, element loading and element welding. This paper details the fabrication of the DUPIC pellets and elements and initial results of their characterization. The equipment used for fabrication of the DUPIC fuel elements is described, and the irradiation plan for these elements is also outlined. (author)

  11. The fabrication of nuclear fuel

    International Nuclear Information System (INIS)

    D'Amore, Mead

    1987-01-01

    The chronology of fuel product and core management development over the past 25 years in the USA is explained. Nuclear fuel for Westinghouse reactors is made by converting enriched uranium hexafluoride (UF 6 ) into uranium dioxide (UO 2 ) powder. The powder is pressed into pellets which are loaded into zircalloy fuel tubes (typically over 14 million pellets in 50,952 rods). The fuel rods are arranged in fuel assemblies which are shipped to the reactor site (typically 193 fuel assemblies are needed for one 1000MWe reactor). Each stage of the fuel fabrication cycle (cladding manufacture, chemical conversion UF 6 - UO 2 , pellet production, fuel rod fabrication, grid assembly, skeleton assembly, fuel assembly) is described, with particular reference to the Westinghouse process and plant. (UK)

  12. MOX fuel fabrication at AECL

    International Nuclear Information System (INIS)

    Dimayuga, F.C.; Jeffs, A.T.

    1995-01-01

    Atomic Energy of Canada Limited's mixed-oxide (MOX) fuel fabrication activities are conducted in the Recycle Fuel Fabrication Laboratories (RFFL) at the Chalk River Laboratories. The RFFL facility is designed to produce experimental quantities of CANDU MOX fuel for reactor physics tests or demonstration irradiations. From 1979 to 1987, several MOX fuel fabrication campaigns were run in the RFFL, producing various quantities of fuel with different compositions. About 150 bundles, containing over three tonnes of MOX, were fabricated in the RFFL before operations in the facility were suspended. In late 1987, the RFFL was placed in a state of active standby, a condition where no fuel fabrication activities are conducted, but the monitoring and ventilation systems in the facility are maintained. Currently, a project to rehabilitate the RFFL and resume MOX fuel fabrication is nearing completion. This project is funded by the CANDU Owners' Group (COG). The initial fabrication campaign will consist of the production of thirty-eight 37-element (U,Pu)O 2 bundles containing 0.2 wt% Pu in Heavy Element (H.E.) destined for physics tests in the zero-power ZED-2 reactor. An overview of the Rehabilitation Project will be given. (author)

  13. LEU fuel fabrication in Argentina

    International Nuclear Information System (INIS)

    Giorsetti, D.R.; Gomez, J.O.; Marajofsky, A.; Kohut, C.

    1985-01-01

    As an Institution, aiming to meet with its own needs, CNEA has been intensively developing reduced enriched fuel to use in its own research and test reactors. Development of the fabrication technology as well as the design, installation and operation of the manufacturing plant, have been carried out with its own funds. Irradiation and post-irradiation of test miniplates have been taking place within the framework of the RERTR program. During the last years, CNEA has developed three LEU fuel types. In the previous RERTR meetings, we presented the technological results obtained with these fuel types. This paper focuses on CNEA LEU fuel element manufacturing status and the trained personnel we can offer in design and manufacture fuel capability. CNEA has its own fuel manufacturing technology; the necessary facilities to start the fuel fabrication; qualified technicians and professionals for: fuel design and behaviour analysis; fuel manufacturing and QA; international recognition of its fuel development and manufacturing capability through its ORR miniplate irradiation; its own natural uranium and the future possibility to enrich up to 20% U 235 ; the probability to offer a competitive fuel manufacturing cost in the international market; the disposition to cooperate with all countries that wish to take part and aim to reach an self-sufficiency in their own fuel supply needs

  14. FFTF metal fuel pin fabrication

    International Nuclear Information System (INIS)

    Dittmer, J.O.; Benecke, M.W.; Feigenbutz, L.V.

    1989-01-01

    A major new initiative to develop, irradiate, and qualify a binary uranium/zirconium metal-fuel system in the Fast Flux Test Facility (FFTF) has been implemented by the Westinghouse Hanford Company for the US Department of Energy. Metal-fuel test assemblies have been designed and fabricated, and are now being irradiated in FFTF to provide the data needed to support the potential use of binary metal fuels in FFTF and other liquid-metal reactors. These development efforts support licensing activities for metal-fuel use in near-term advanced liquid-metal reactors

  15. Fabrication and characterization of anode-supported micro-tubular solide oxide fuel cell by phase inversion method

    Science.gov (United States)

    Ren, Cong

    Nowadays, the micro-tubular solid oxide fuel cells (MT-SOFCs), especially the anode supported MT-SOFCs have been extensively developed to be applied for SOFC stacks designation, which can be potentially used for portable power sources and vehicle power supply. To prepare MT-SOFCs with high electrochemical performance, one of the main strategies is to optimize the microstructure of the anode support. Recently, a novel phase inversion method has been applied to prepare the anode support with a unique asymmetrical microstructure, which can improve the electrochemical performance of the MT-SOFCs. Since several process parameters of the phase inversion method can influence the pore formation mechanism and final microstructure, it is essential and necessary to systematically investigate the relationship between phase inversion process parameters and final microstructure of the anode supports. The objective of this study is aiming at correlating the process parameters and microstructure and further preparing MT-SOFCs with enhanced electrochemical performance. Non-solvent, which is used to trigger the phase separation process, can significantly influence the microstructure of the anode support fabricated by phase inversion method. To investigate the mechanism of non-solvent affecting the microstructure, water and ethanol/water mixture were selected for the NiO-YSZ anode supports fabrication. The presence of ethanol in non-solvent can inhibit the growth of the finger-like pores in the tubes. With the increasing of the ethanol concentration in the non-solvent, a relatively dense layer can be observed both in the outside and inside of the tubes. The mechanism of pores growth and morphology obtained by using non-solvent with high concentration ethanol was explained based on the inter-diffusivity between solvent and non-solvent. Solvent and non-solvent pair with larger Dm value is benefit for the growth of finger-like pores. Three cells with different anode geometries was

  16. Method of Fabrication of High Power Density Solid Oxide Fuel Cells

    Science.gov (United States)

    Pham, Ai Quoc; Glass, Robert S.

    2008-09-09

    A method for producing ultra-high power density solid oxide fuel cells (SOFCs). The method involves the formation of a multilayer structure cells wherein a buffer layer of doped-ceria is deposited intermediate a zirconia electrolyte and a cobalt iron based electrode using a colloidal spray deposition (CSD) technique. For example, a cobalt iron based cathode composed of (La,Sr)(Co,Fe)O(LSCF) may be deposited on a zirconia electrolyte via a buffer layer of doped-ceria deposited by the CSD technique. The thus formed SOFC have a power density of 1400 mW/cm.sup.2 at 600.degree. C. and 900 mW/cm.sup.2 at 700.degree. C. which constitutes a 2-3 times increased in power density over conventionally produced SOFCs.

  17. Development of PHWR fuel fabrication in Korea

    International Nuclear Information System (INIS)

    Suh, K.S.; Yang, M.S.; Kim, D.H.; Rim, C.S.

    1988-01-01

    Korea Advanced Energy Research Institute (KAERI) started a research project to develop the PHWR (CANDU) nuclear fuel fabrication technology in 1981. Based on the results of the intensive developmental work, several prototype fuel bundles were fabricated and tested in the Hot Test Loop at KAERI continuously in 1983 and 1984. After that, irradiation test and post-irradiation examination were carried out for two KAERI-made fuel bundles at Chalk River Nuclear Laboratories in Canada in 1984. Since the results of in-pile and out-of-pile tests with prototype fuel bundles proved to be satisfactory, 48 additional fuel bundles were loaded in Wolsung reactor (CANDU) in 1984 and 1985, and all of them were discharged without a defect after excellent performance in the power reactor. In 1985, the Korean government decided that KAERI supplies all the fuel necessary for the Wolsung reactor. For the mass production of nuclear fuel bundle, several process equipment, facilities and automation methods have been improved making use of experience accumulated during research. A quality assurance program was also established, and quality inspection technology was reviewed and improved to fit the mass production. This paper deals with the development experience so far obtained with the design and fabrication of the Korean PHWR fuel

  18. Metallizing porous scaffolds as an alternative fabrication method for solid oxide fuel cell anodes

    Science.gov (United States)

    Ruiz-Trejo, Enrique; Atkinson, Alan; Brandon, Nigel P.

    2015-04-01

    A combination of electroless and electrolytic techniques is used to incorporate nickel into a porous Ce0.9Gd0.1O1.90 scaffold. First a porous backbone was screen printed into a YSZ electrolyte using an ink that contains sacrificial pore formers. Once sintered, the scaffold was coated with silver using Tollens' reaction followed by electrodeposition of nickel in a Watts bath. At high temperatures the silver forms droplets enabling direct contact between the gadolinia-doped ceria and nickel. Using impedance spectroscopy analysis in a symmetrical cell a total area specific resistance of 1 Ωcm2 at 700 °C in 97% H2 with 3% H2O was found, indicating the potential of this fabrication method for scaling up.

  19. Material synthesis and fabrication method development for intermediate temperature solid oxide fuel cells

    Science.gov (United States)

    Ding, Hanping

    of 0.1 Ω cm2, improved power density of 1535 mW cm-2 at 650 °C in hydrogen and good thermal-cycle stability. Furthermore, this novel nano-scale platinum current collector can be extensively applied to other cathode materials and cell structures while showing the capability of being scaled up for mass productions due to the easily operated spraying process. The SOFCs with metal oxide as anodes are usually electrolyte-supported design. This design requires relatively thick electrolyte of 300˜500 mum to support the entire cell, leading to significant ohmic resistance. Accordingly, high temperatures (800-900 °C) are needed to reduce the ohmic loss for high power outputs. Anode-supported designs may effectively reduce the ohmic loss with thin electrolyte membrane while lowering the operating temperatures. However, the anode-supported designs with metal oxides as anode materials are difficult to fabricate. In general, high sintering temperature is needed to co-fire the anode substrate/electrolyte assembly to densify the thin electrolyte, which in turn may induce the densification of the porous anode substrate, resulting in anode porosity loss. In this work, a ceramic anode supported SOFC based on perovksite oxide of La0.75Sr0.25Cr 0.5Mn0.5O3-delta (LSCM) has been prepared to evaluate the superiority of this new cell design. The cell exhibits the power density of 596 mW cm-2 and 381 mW cm-2 at 700 °C with wet hydrogen and methane as the fuel respectively, the highest performance up to date for the cells with metal oxide anodes at this temperature.

  20. Nuclear fuel elements design, fabrication and performance

    CERN Document Server

    Frost, Brian R T

    1982-01-01

    Nuclear Fuel Elements: Design, Fabrication and Performance is concerned with the design, fabrication, and performance of nuclear fuel elements, with emphasis on fast reactor fuel elements. Topics range from fuel types and the irradiation behavior of fuels to cladding and duct materials, fuel element design and modeling, fuel element performance testing and qualification, and the performance of water reactor fuels. Fast reactor fuel elements, research and test reactor fuel elements, and unconventional fuel elements are also covered. This volume consists of 12 chapters and begins with an overvie

  1. Design principles and fabrication method for a miniaturized fuel gas combustion reactor

    NARCIS (Netherlands)

    Zhao, Yiyuan; Veltkamp, Henk-Willem; de Boer, Meint J.; Zeng, Yaxiang; Groenesteijn, Jarno; Wiegerink, Remco J.; Lötters, Joost Conrad

    2017-01-01

    Wobbe Index meter is widely used to reflect the energy content and gas quality of a fuel gas mixture. It is highly in demand to downscale from the conventionally large Wobbe Index facility to a miniaturized Wobbe Index meter. Therefore spontaneously combustion of the fuel gas/air mixtures on a

  2. Fuel pellets of various shapes- fabrication experience

    International Nuclear Information System (INIS)

    Ramachandran, R.; Nair, M.R.; Majumdar, S.; Purushotham, D.S.C.

    1996-10-01

    Sintered uranium oxide and mixed oxide pellets are extensively used as nuclear reactor fuel. The shape of the fuel-pellets influence greatly their in-reactor performance. Fuel pellets of various shapes were prepared in Radiometallurgy Division to study their fabricability and in-reactor performance. This paper presents the experience in fabricating these fuel pellets. (author)

  3. Recent Progress on the DUPIC Fuel Fabrication Technology at KAERI

    International Nuclear Information System (INIS)

    Jung-Won Lee; Ho-Jin Ryu; Geun-Il Park; Kee-Chan Song

    2008-01-01

    Since 1991, KAERI has been developing the DUPIC fuel cycle technology. The concept of a direct use of spent PWR fuel in Candu reactors (DUPIC) is based on a dry processing method to re-fabricate Candu fuel from spent PWR fuel without any intentional separation of the fissile materials and fission products. A DUPIC fuel pellet was successfully fabricated and the DUPIC fuel element fabrication processes were qualified on the basis of a Quality Assurance program. Consequently, the DUPIC fuel fabrication technology was verified and demonstrated on a laboratory-scale. Recently, the fuel discharge burn-up of PWRs has been extended to reduce the amount of spent fuel and the fuel cycle costs. Considering this trend of extending the fuel burn-up in PWRs, the DUPIC fuel fabrication technology should be improved to process high burn-up spent fuels. Particularly the release behavior of cesium from the pellet prepared with a high burn-up spent fuel was assessed. an improved DUPIC fuel fabrication technology was experimentally established with a fuel burn-up of 65,000 MWd/tU. (authors)

  4. Property-process relationships in nuclear fuel fabrication

    International Nuclear Information System (INIS)

    Tikare, V.

    2015-01-01

    Nuclear fuels are fabricated using many different techniques as they come in a large variety of shapes and compositions. The design and composition of nuclear fuels are predominantly dictated by the engineering requirements necessary for their function in reactors of various designs. Other engineering properties requirements originate from safety and security concerns, and the easy of handling, storing, transporting and disposing of the radioactive materials. In this chapter, the more common of these fuels will be briefly reviewed and the methods used to fabricate them will be presented. The fuels considered in this paper are oxide fuels used in LWRs and FRs, metal fuels in FRs and particulate fuels used in HTGRs. Fabrication of alternative fuel forms and use of standard fuels in alternative reactors will be discussed briefly. The primary motivation to advance fuel fabrication is to improve performance, reduce cost, reduce waste or enhance safety and security of the fuels. To achieve optimal performance, developing models to advance fuel fabrication has to be done in concert with developing fuel performance models. The specific properties and microstructures necessary for improved fuel performance must be identified using fuel performance models, while fuel fabrication models that can determine processing variables to give the desired microstructure and materials properties must be developed. (author)

  5. Alternative Fabrication of Recycling Fast Reactor Metal Fuel

    International Nuclear Information System (INIS)

    Kim, Ki-Hwan; Kim, Jong Hwan; Song, Hoon; Kim, Hyung-Tae; Lee, Chan-Bock

    2015-01-01

    Metal fuels such as U-Zr/U-Pu-Zr alloys have been considered as a nuclear fuel for a sodium-cooled fast reactor (SFR) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. In order to develop innovative fabrication method of metal fuel for preventing the evaporation of volatile elements such as Am, modified casting under inert atmosphere has been applied for metal fuel slugs for SFR. Alternative fabrication method of fuel slugs has been introduced to develop an improved fabrication process of metal fuel for preventing the evaporation of volatile elements. In this study, metal fuel slugs for SFR have been fabricated by modified casting method, and characterized to evaluate the feasibility of the alternative fabrication method. In order to prevent evaporation of volatile elements such as Am and improve quality of fuel slugs, alternative fabrication methods of metal fuel slugs have been studied in KAERI. U-10Zr-5Mn fuel slug containing volatile surrogate element Mn was soundly cast by modified injection casting under modest pressure. Evaporation of Mn during alternative casting could not be detected by chemical analysis. Mn element was most recovered with prevention of evaporation by alternative casting. Modified injection casting has been selected as an alternative fabrication method in KAERI, considering evaporation prevention, and proven benefits of high productivity, high yield, and good remote control

  6. Estimates of Canadian fuel fabrication costs for alternative fuel cycles and systems

    International Nuclear Information System (INIS)

    Blahnik, C.

    1979-04-01

    Unit fuel fabrication costs are estimated for alternate fuel cycles and systems that may be of interest in Ontario Hydro's strategy analyses. A method is proposed for deriving the unit fuel fabrication price to be paid by a Canadian utility as a function of time (i.e. the price that reflects the changing demand/supply situation in the particular scenario considered). (auth)

  7. Integral gas seal for fuel cell gas distribution assemblies and method of fabrication

    Science.gov (United States)

    Dettling, Charles J.; Terry, Peter L.

    1985-03-19

    A porous gas distribution plate assembly for a fuel cell, such as a bipolar assembly, includes an inner impervious region wherein the bipolar assembly has good surface porosity but no through-plane porosity and wherein electrical conductivity through the impervious region is maintained. A hot-pressing process for forming the bipolar assembly includes placing a layer of thermoplastic sealant material between a pair of porous, electrically conductive plates, applying pressure to the assembly at elevated temperature, and allowing the assembly to cool before removing the pressure whereby the layer of sealant material is melted and diffused into the porous plates to form an impervious bond along a common interface between the plates holding the porous plates together. The distribution of sealant within the pores along the surface of the plates provides an effective barrier at their common interface against through-plane transmission of gas.

  8. Method of fabricating an integral gas seal for fuel cell gas distribution assemblies

    Science.gov (United States)

    Dettling, Charles J.; Terry, Peter L.

    1988-03-22

    A porous gas distribution plate assembly for a fuel cell, such as a bipolar assembly, includes an inner impervious region wherein the bipolar assembly has good surface porosity but no through-plane porosity and wherein electrical conductivity through the impervious region is maintained. A hot-pressing process for forming the bipolar assembly includes placing a layer of thermoplastic sealant material between a pair of porous, electrically conductive plates, applying pressure to the assembly at elevated temperature, and allowing the assembly to cool before removing the pressure whereby the layer of sealant material is melted and diffused into the porous plates to form an impervious bond along a common interface between the plates holding the porous plates together. The distribution of sealant within the pores along the surface of the plates provides an effective barrier at their common interface against through-plane transmission of gas.

  9. Update On Monolithic Fuel Fabrication Development

    Energy Technology Data Exchange (ETDEWEB)

    C. R Clark; J. M. Wight; G. C. Knighton; G. A. Moore; J. F. Jue

    2005-11-01

    Efforts to develop a viable monolithic research reactor fuel plate have continued at Idaho National Laboratory. These efforts have concentrated on both fabrication process refinement and scale-up to produce full sized fuel plates. Advancements have been made in the production of U-Mo foil including full sized foils. Progress has also been made in the friction stir welding and transient liquid phase bonding fabrication processes resulting in better bonding, more stable processes and the ability to fabricate larger fuel plates.

  10. Fabrication of HTTR first loading fuel

    International Nuclear Information System (INIS)

    Kato, S.; Yoshimuta, S.; Hasumi, T.; Sato, K.; Sawa, K.; Suzuki, S.; Mogi, H.; Shiozawa, S.; Tanaka, T.

    2001-01-01

    This paper summarizes the fabrication of the first loading fuel for HTTR, High Temperature engineering Test Reactor constructed by JAERI, Japan Atomic Energy Research Institute. The fuel fabrication started at the HTR fuel facility of NFI, Nuclear Fuel Industries, Ltd., June 1995. 4,770 fuel rods were fabricated through the fuel kernel, coated fuel particle and fuel compaction process, then 150 fuel elements were assembled in the reactor building December 1997. Fabrication technology for the fuel was established through a lot of R and D activities and fabrication experience of irradiation examination samples spread over about 30 years. Most of all, very high quality and production efficiency of fuel were achieved by the development of the fuel kernel process using the vibration dropping technology, the continuous 4-layer coating process and the automatic compaction process. As for the inspection technology, the development of the automatic measurement equipment for coated layer thickness of a coated fuel particle and uranium content of a fuel compact contributed to the higher reliability and rationalization of the inspection process. The data processing system for the fabrication and quality control, which was originally developed by NFI, made possible not only quick feedback of statistical quality data to the fabrication processes, but also automatic document preparation, such as inspection certificates and accountability control reports. The quality of the first loading fuel fully satisfied the design specifications for the fuel. In particular, average bare uranium fraction and SiC defective fraction of fuel compacts were 2x10 -6 and 8x10 -5 , respectively. According to the preceding irradiation examinations being performed at JMTR, Japan Materials Testing Reactor of JAERI, the specimen sampled from the first loading fuel shows good irradiation performance. (author)

  11. The quality challenge for fuel fabrication

    International Nuclear Information System (INIS)

    Lannegrace, J.-P.

    1990-01-01

    Fuel fabrication is a key segment of the nuclear fuel cycle, since safe and economic operation of reactors is highly dependent on the quality of the fuel. Achieving and controlling quality is, therefore, of paramount importance to fuel fabricators dominating nearly every aspect of the business. The quality policy, concepts and assurance system at three French plants are outlined. The need for integrated inspection, process optimization and good employee motivation is stressed. (author)

  12. Layer impregnation method : a new process to fabricate catalyst layers for fuel cells

    OpenAIRE

    Batzer, Martin

    2012-01-01

    Diese Arbeit beschreibt die”layer impregnation method“, ein neuartiges Verfahren zur Herstellung von Katalysatorschichten für Brennstoffzellen. Bei dieser Methode wird zunächst eine Elektrodenschicht aus einem Katalysatorträger erzeugt, welche dann mit einer katalysatorprecursorhaltigen Lösung imprägniert wird. Durch anschließende chemische Abscheidung bilden sich direkt in der Elektrodenschicht Katalysatorpartikel aus, die auf dem Katalysatorträger anhaften - so entsteht die einsatzbereite K...

  13. Fuel Fabrication Capability Research and Development Plan

    Energy Technology Data Exchange (ETDEWEB)

    Senor, David J.; Burkes, Douglas

    2013-06-28

    The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative (GTRI) Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors.

  14. Interfacing robotics with plutonium fuel fabrication

    International Nuclear Information System (INIS)

    Bowen, W.W.; Moore, F.W.

    1986-01-01

    Interfacing robotic systems with nuclear fuel fabrication processes resulted in a number of interfacing challenges. The system not only interfaces with the fuel process, but must also interface with nuclear containment, radiation control boundaries, criticality control restrictions, and numerous other safety systems required in a fuel fabrication plant. The robotic system must be designed to allow operator interface during maintenance and recovery from an upset as well as normal operations

  15. Chilean fuel elements fabrication progress report

    International Nuclear Information System (INIS)

    Baeza, J.; Contreras, H.; Chavez, J.; Klein, J.; Mansilla, R.; Marin, J.; Medina, R.

    1993-01-01

    Due to HEU-LEU core conversion necessity for the Chilean MTR reactors, the Fuel Elements Plant is being implemented to LEU nuclear fuel elements fabrication. A glove box line for powder-compact processing designed at CCHEN, which supposed to operate under an automatic control system, is at present under initial tests. Results of first natural uranium fuel plates manufacturing runs are shown

  16. Breeder fuel pellet fabrication from gel-sphere conversion

    International Nuclear Information System (INIS)

    McLemore, D.R.; Bennett, D.W.; Hart, P.E.; Norman, R.E.

    1980-01-01

    The development of automated nuclear fuel fabrication methods is the goal of the United States breeder reactor program and will form the technological basis for the future breeder reactor fuel supply. A major factor in achieving this goal is the development of remotely operated fuel fabrication equipment. The program schedule is to demonstrate the feasibility of automated pellet fuel fabrication and remote maintenance techniques by the mid-1980's. Development of major ceramic unit operations and the required computer control system is currently in the engineering testing stage. This report describes the planned program activities for evaluating the gel-sphere conversion process and demonstrating the fabrication of breeder fuel pellets from these gel-derived spheres

  17. Improvements in fabrication of metallic fuels

    International Nuclear Information System (INIS)

    Tracy, D.B.; Henslee, S.P.; Dodds, N.E.; Longua, K.J.

    1989-12-01

    Argonne National Laboratory is currently developing a new liquid- metal cooled breeder reactor known as the Integral Fast Reactor (IFR). IFR fuels represent the state-of-the-art in metal-fueled reactor technology. Improvements in the fabrication of metal fuel, to be discussed below, will support the fully remote fuel cycle facility that as an integral part of the IFR concept will be demonstrated at the EBR-II site. 3 refs

  18. Progress on KMRR fuel fabrication

    International Nuclear Information System (INIS)

    Kuk, I.H.; Lee, J.B.; Rhee, C.K.; Kim, K.W.

    1991-01-01

    In order to increase the practical applicability of powder heat-treatment in KMRR fuel fabrication, efforts were made to reduce the critical size. Primary U 3 Si 2 particle size was reviewed in terms of cooling rate. Temperature dependence of peritectoid reaction was reviewed as well. (1) Cooling rate of U 3 Si molten alloy was calculated by ADINA program. In practice, particle size of the primary U 3 Si 2 varies radially. U 3 Si 2 size increases as it goes deeper from the surface. As cooling rate increases, primary U 3 Si 2 size decreases. (2) Peritectoid reaction occurs in two unique groups of temperature; one is below 790 C where β-U and U 3 Si 2 reaction occurs, and the other above 790 C where γ-U and U 3 Si 2 reaction occurs. 780 C is most completely reacting temperature in β-U region, and 810 C is so in γ-U region. Reaction is completed more perfectly in γ-U region than in β-U region. 810 C is found to be the optimized heat-treatment temperature, but it is desirable not to approach to 790 C in heat-treatment. (3) The critical powder size in powder heat-treatment is dependent on the primary U 3 Si 2 particle size. The smaller the primary U 3 Si 2 particle size, the smaller the critical particle size of the powder. At present, the primary U 3 Si 2 particle size can be reduced to 3∝5 μm at 4∝5 mm deep from surface in Cu mold. This may be reduced further by rapid solidification process. (orig.)

  19. Reprocessing and fuel fabrication systems

    International Nuclear Information System (INIS)

    Field, F.R.; Tooper, F.E.

    1978-01-01

    The study of alternative fuel cycles was initiated to identify a fuel cycle with inherent technical resistance to proliferation; however, other key features such as resource use, cost, and development status are major elements in a sound fuel cycle strategy if there is no significant difference in proliferation resistance. Special fuel reprocessing techniques such as coprocessing or spiking provide limited resistance to diversion. The nuclear fuel cycle system that will be most effective may be more dependent on the institutional agreements that can be implemented to supplement the technical controls of fuel cycle materials

  20. Fabrication of fuel elements interplay between typical SNR Mark Ia specifications and the fuel element fabrication

    International Nuclear Information System (INIS)

    Biermann, W.K.; Heuvel, H.J.; Pilate, S.; Vanderborck, Y.; Pelckmans, E.; Vanhellemont, G.; Roepenack, H.; Stoll, W.

    1987-01-01

    The core and fuel were designed for the SNR-300 first core by Interatom GmbH and Belgonucleaire. The fuel was fabricated by Alkem/RBU and Belgonucleaire. Based on the preparation of drawings and specifications and on the results of the prerun fabrication, an extensive interplay took place between design requirements, specifications, and fabrication processes at both fuel plants. During start-up of pellet and pin fabrication, this solved such technical questions as /sup 239/Pu equivalent linear weight, pellet density, stoichiometry of the pellets, and impurity content. Close cooperation of designers and manufacturers has allowed manufacture of 205 fuel assemblies without major problems

  1. Review of qualifications for fuel assembly fabrication

    International Nuclear Information System (INIS)

    Slabu, Dan; Zemek, Martin; Hellwig, Christian

    2013-01-01

    The required quality of nuclear fuel in industrial production can only be assured by applying processes in fabrication and inspection, which are well mastered and have been proven by an appropriate qualification. The present contribution shows the understanding and experiences of Axpo with respect to qualifications in the frame of nuclear fuel manufacturing and reflects some related expectations of the operator. (orig.)

  2. Fuel fabrication and post-irradiation examination

    International Nuclear Information System (INIS)

    Venter, P.J.; Aspeling, J.C.

    1990-01-01

    This paper provides an overview of the A/c's Bevan and Eldopar facilities for the fabrication of nuclear fuel. It also describes the sophisticated Hot Cell Complex, which is capable of accommodating pressurised water reactor fuel and various other irradiated samples. Some interesting problems and their solutions are discussed. (author)

  3. Improvements in the fabrication of metallic fuels

    International Nuclear Information System (INIS)

    Tracy, D.B.; Henslee, S.P.; Dodds, N.E.; Longua, K.J.

    1989-01-01

    Argonne National Laboratory (ANL) is currently developing a new liquid-metal-cooled breeder reactor known as the Integral Fast Reactor (IFR). The IFR represents the state of the art in metal-fueled reactor technology. Improvements in the fabrication of metal fuel, discussed in this paper, will support ANL-West's (ANL-W) fully remote fuel cycle facility, which is an integral part of the IFR concept

  4. Design of the MOX fuel fabrication facility

    International Nuclear Information System (INIS)

    Johnson, J.V.; Brabazon, E.J.

    2001-01-01

    A consortium of Duke Engineering and Services, Inc., COGEMA, Inc. and Stone and Webster (DCS) are designing a mixed oxide fuel fabrication facility (MFFF) for the U.S. Department of Energy (DOE) to convert surplus plutonium to mixed oxide (MOX) fuel to be irradiated in commercial nuclear power plants based on the proven European technology of COGEMA and BELGONUCLEAIRE. This paper describes the MFFF processes, and how the proven MOX fuel fabrication technology is being adapted as required to comply with U.S. requirements. (author)

  5. Fabrication of cermet fuel for fast reactor

    International Nuclear Information System (INIS)

    Mishra, Sudhir; Kumar, Arun; Kutty, T.R.G.; Kamath, H.S.

    2011-01-01

    Mixed oxide (MOX) (U,Pu)O 2 , and metallic (U,Pu ,Zr) fuels are considered promising fuels for the fast reactor. The fuel cycle of MOX is well established. The advantages of the oxide fuel are its easy fabricability, good performance in the reactor and a well established reprocessing technology. However the problems lie in low thermal conductivity , low density of the fuel leading to low breeding ratio and consequently longer doubling time. The metallic fuel has the advantages of high thermal conductivity, higher metal density and higher coefficient of linear expansion. The higher coefficient of linear expansion is good from the safety consideration (negative reactivity factor). Because of higher metal density it offers highest breeding ratio and shortest doubling time. Metallic fuel disadvantages comprise large swelling at high burnup, fuel cladding interaction and lower margin between operating and melting temperature. The optimal solution may lie in cermet fuel (U, PuO 2 ), where PuO 2 is dispersed in U metal matrix and combines the favorable features of both the fuel types. The advantages of this fuel include high thermal conductivity, larger margin between melting and operating temperature, ability to retain fission product etc. The matrix being of high density metal the advantage of high breeding ratio is also maintained. In this report some results of fabrication of cermet pellet comprising of UO 2 /PuO 2 dispersed in U metal powder through classical powder metallurgy route and characterization are presented. (author)

  6. Fabrication of DUPIC fuel pellets using high burn-up spent PWR fuel

    International Nuclear Information System (INIS)

    Lee, Jung-Won; Park, Geun-Il; Choi, Yong

    2012-01-01

    Technology for the direct usage of a spent PWR fuel in CANDU reactors (DUPIC) was developed in KAERI to reduce the amount of spent fuel. DUPIC fuel pellets were fabricated using a dry processing method to re-fabricate CANDU fuel from spent PWR fuel without any intentional separation of fissile materials or fission products. The DUPIC fuel element fabrication process satisfied a quality assurance program in accordance with the Canadian standard. For the DUPIC fuels with various fuel burn-ups between 27,300 and 65,000 MWd/tU, the sintered pellet density decreased with increasing fuel burn-ups. Fission gas releases and powder properties of the spent fuel also influenced the DUPIC fuel characteristics. Measurement of cesium content released from green pellets revealed that their sintered density significantly depended on sintering temperature history. It was useful to establish a DUPIC fuel fabrication technology in which a high-burn-up fuel with 65,000 MWd/tU was treated. (author)

  7. Fabrication of CNT Dispersion Fluid by Wet-Jet Milling Method for Coating on Bipolar Plate of Fuel Cell

    Directory of Open Access Journals (Sweden)

    Anas Almowarai

    2015-01-01

    Full Text Available Water based carbon nanotube (CNT dispersion was produced by wet-jet milling method. Commercial CNT was originally agglomerated at the particle size of less than 1 mm. The wet-jet milling process exfoliated CNTs from the agglomerates and dispersed them into water. Sedimentation of the CNTs in the dispersion fluid was not observed for more than a month. The produced CNT dispersion was characterized by the SEM and the viscometer. CNT/PTFE composite film was formed with the CNT dispersion in this study. The electrical conductivity of the composite film increased to 10 times when the CNT dispersion, which was produced by the wet-jet milling method, was used as a constituent of the film. Moreover, the composite film was applied to bipolar plate of fuel cell and increased the output power of the fuel cell to 1.3 times.

  8. Remote fabrication of nuclear fuel: a secure automated fabrication overview

    International Nuclear Information System (INIS)

    Nyman, D.H.; Benson, E.M.; Yatabe, J.M.; Nagamoto, T.T.

    1981-01-01

    An automated line for the fabrication of breeder reactor fuel pins is being developed. The line will be installed in the Fuels and Materials Examination Facility (FMEF) presently under construction at the Hanford site near Richland, Washington. The application of automation and remote operations to fuel processing technology is needed to meet program requirements of reduced personnel exposure, enhanced safeguards, improved product quality, and increased productivity. Commercially available robots are being integrated into operations such as handling of radioactive material within a process operation. These and other automated equipment and chemistry analyses systems under development are described

  9. Fuel Fabrication and Nuclear Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Karpius, Peter Joseph [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-02-02

    The uranium from the enrichment plant is still in the form of UF6. UF6 is not suitable for use in a reactor due to its highly corrosive chemistry as well as its phase diagram. UF6 is converted into UO2 fuel pellets, which are in turn placed in fuel rods and assemblies. Reactor designs are variable in moderators, coolants, fuel, performance etc.The dream of energy ‘too-cheap to meter’ is no more, and now the nuclear power industry is pushing ahead with advanced reactor designs.

  10. Fuel Fabrication and Nuclear Reactors

    International Nuclear Information System (INIS)

    Karpius, Peter Joseph

    2017-01-01

    The uranium from the enrichment plant is still in the form of UF 6 . UF 6 is not suitable for use in a reactor due to its highly corrosive chemistry as well as its phase diagram. UF 6 is converted into UO 2 fuel pellets, which are in turn placed in fuel rods and assemblies. Reactor designs are variable in moderators, coolants, fuel, performance etc.The dream of energy ''too-cheap to meter'' is no more, and now the nuclear power industry is pushing ahead with advanced reactor designs.

  11. Development of metallic fuel fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Young Ho; Lee, Chong Yak; Lee, Myung Ho and others

    1999-03-01

    With the vacuum melting and casting of the U-10wt%Zr alloy which is metallic fuel for liquid metal fast breeder reactor, we studied the microstructure of the alloy and the parameters of the melting and casting for the fuel rods. Internal defects of the U-10wt%Zr fuel by gravity casting, were inspected by non-destructive test. U-10wt%Zr alloy has been prepared for the thermal stability test in order to estimate the decomposition of the lamellar structure with relation to swelling under irradiation condition. (author)

  12. Fuel reprocessing/fabrication interface

    International Nuclear Information System (INIS)

    Benistan, G.; Blanchon, T.; Galimberti, M.; Mignot, E.

    1987-01-01

    EDF has conducted a major research, development and experimental programme concerning the recycling of plutonium and reprocessed uranium in pressurized water reactors, in collaboration with its major partners in the nuclear fuel cycle industry. Studies already conducted have demonstrated the technical and economic advantages of this recycling, as also its feasibility with due observance of the safety and reliability criteria constantly applied throughout the industrial development of the nuclear power sector in France. Data feedback from actual experience will make it possible to control the specific technical characteristics of MOX and reprocessed uranium fuels to a higher degree, as also management, viewed from the economic standpoint, of irradiated fuels and materials recovered from reprocessing. The next step will be to examine the reprocessing of MOX for reprocessed uranium fuels, either for secondary recycling in the PWR units, or, looking further ahead, in the fast breeders or later generation PWR units, after a storage period of a few years

  13. The development of PHWR fuel fabrication in Korea

    International Nuclear Information System (INIS)

    Kyung-soo Suh; Myung-seung Yang; Dong-hoon Kim; Chang-saeng Rim

    1987-01-01

    Korea Advanced Energy Research Institute (KAERI) started a research project to develop the PHWR (CANDU) nuclear fuel fabrication technology in 1981. Based on the results of the intensive developmental work, several prototype fuel bundles were fabricated and tested in the Hot Test Loop at KAERI continuously in 1983 and 1984. After that, irradiation test and post-irrradiation examination were carried out for two KAERI-made fuel bundles at Chalk River Nuclear Laboratories in Canada in 1984. Since the results of in-pile and out-of-pile tests with prototype fuel bundles proved to be satisfactory, 48 additional fuel bundles were loaded in Wolsung reactor (CANDU) in 1984 and 1985, and all of them were discharged without a defect after excellent performance in the power reactor. In 1985, the Korean government decided that KAERI supplies all the fuel necessary for the Wolsung reactor. For the mass production of nuclear fuel bundle, several process equipment, facilities and automation methods have been improved marking use of experience accumulated during reaearch. A quality assurance program was also establisned, and quality inspection technology was reviewed and improved to fit the mass production. After mid-1987 when the expansion of fuel manufacturing capacities and establishment of quality assurance system are to be completed, all the nuclearr fuel for the Wolsung power reactor will be supplied by KAERI. This paper deals with the wherewithals and development experience so far obtained with the design and fabrication of the Korean PHWR fuel. (author)

  14. Results of current fabrication technology developments and MOX fuel fabrication for ''JOYO'' MK-III initial load fuel

    International Nuclear Information System (INIS)

    Kayano, Masashi

    2003-01-01

    In the Plutonium Fuel Production Facility (PFPF), MOX fuel fabrication technologies have been developed and demonstrated through MOX fuels fabrication for Experimental Fast Reactor ''JOYO'' and Prototype FBR MONJU since 1988. From 1995 to 2000, replacement, modification and repair works for process equipment were conducted to improve performance of the MOX pellet fabrication process in PFPF as scheduled shut-down maintenance. Because the MOX fuel fabrication for ''JOYO'' MK-III initial load fuels was the first fuel fabrication after these major maintenance works, the performance of the MOX pellet fabrication process in PFPF was evaluated though this fuel fabrication experience. This MOX fuel fabrication was completed within the scheduled period and showed higher yield of product MOX pellets than before. Therefore, the performance of the MOX pellet fabrication process in PFPF was improved by this maintenance work. Furthermore, the quality assurance system for MOX fuel fabrication was strengthened by acquisition of ISO9001 certificate in 2002. (author)

  15. Process development and fabrication for sphere-pac fuel rods

    International Nuclear Information System (INIS)

    Welty, R.K.; Campbell, M.H.

    1981-06-01

    Uranium fuel rods containing sphere-pac fuel have been fabricated for in-reactor tests and demonstrations. A process for the development, qualification, and fabrication of acceptable sphere-pac fuel rods is described. Special equipment to control fuel contamination with moisture or air and the equipment layout needed for rod fabrication is described and tests for assuring the uniformity of the fuel column are discussed. Fuel retainers required for sphere-pac fuel column stability and instrumentation to measure fuel column smear density are described. Results of sphere-pac fuel rod fabrication campaigns are reviewed and recommended improvements for high throughput production are noted

  16. Development of Fabrication Technology for Ceramic Nuclear Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, H. S.; Lee, Y. W.; Na, S. H.; Kim, Y. G.; Jung, C. Y.; Kim, S. H.; Lee, S. C.; Son, D. S

    2006-04-15

    Purpose and Necessity Research purposes for the 3rd stage were to reaffirm the MOX fabrication processes and to establish the process database, based on the fabrication technology developed during the previous stage. This project was also proceeded to improve the fuel performance and to accomplish the inherent MOX technology for PWR. The fabrication processes should be proceeded in the glove boxes because the raw powders of MOX fuel is very toxic. Therefore, some special technology were needed to develop besides the fuel fabrication technology. Both core technology and steadiness of fabrication process are important to obtain homogeneity and thermo-physical properties of MOX fuel pellet. By developing these technology in fashion unique to ourselves, we can take the initiative in the nuclear fuel for next generation. The uranium price has been increasing along with the oil price recently. We have to secure the MOX fabrication technology which serves the effective use of uranium resource. Improvement of pellet characteristics along with the MOX irradiation analysis: Collection and monitoring of the MOX irradiation data, Establishment of the improvement methods of pellet characteristics Establishment of the MOX pellet fabrication process by the unique technology, Establishment of database with the MOX fabrication parameters and characteristics, Analysis of co-relation and re-appearance of the pellet characteristics affected by each process parameter, Construction of feedback system between database and process, Application of the unique fabrication technology to the industrial spot. Applicability of the unique fabrication processes to the glove box technology, Installment of process equipment in the glove box and development of operation skill, Methods for modifying, handling, maintaining and fixing of glove box and subsidiary, Construction of transport channel for the connection between glove boxes - MOX fabrication by the unique technology in the glove box. Research

  17. Evaluation of improved chemical waste disposal and recovery methods for N reactor fuel fabrication operations: 1984 annual report

    International Nuclear Information System (INIS)

    Stewart, T.L.; Hartley, J.N.

    1984-12-01

    Pacific Northwest Laboratory personnel identified and evaluated alternative methods for recovery, recycle, and disposal of waste acids produced during N Reactor fuel operations. This work was conducted under a program sponsored by UNC Nuclear Industries, Inc.; the program goals were to reduce the volume of liquid waste by rejuvenating and recycling acid solutions and to generate a residual waste low in nitrates, fluorides, and metals. Disposal methods under consideration included nitric acid reclamation, grout encapsulation of final residual waste, nitrogen fertilizer production, biodenitrifaction, chemical or thermal destruction of NO 3 , and short-term impoundment of liquid NO 3 /SO 4 wastes. Preliminary testing indicated that the most feasible and practicable of these alternatives were (1) nitric acid reclamation followed by grouting of residual waste and (2) nitrogen fertilizer production. This report summarizes the investigations, findings, and recommendations for the 1984 fiscal year

  18. MOX fuel fabrication: Technical and industrial developments

    International Nuclear Information System (INIS)

    Lebastard, G.; Bairiot, H.

    1990-01-01

    The plutonium available in the near future is generally estimated rather precisely on the basis of the reprocessing contracts and the performance of the reprocessing plants. A few years ago, decision makers were convinced that a significant share of this fissile material would be used as the feed material for fast breeder reactors (FBRs) or other advanced reactors. The facts today are that large reprocessing plants are coming into commercial operations: UP3 and soon UP2-800 and THORP, but that FBR deployment is delayed worldwide. As a consequence, large quantities of plutonium will be recycled in light water reactors as mixed oxide (MOX) fuels. MOX fuel technology has been properly demonstrated in the past 25 years. All specific problems have been addressed, efficient fabrication processes and engineering background have been implemented to a level of maturity which makes MOX fuel behaving as well as Uranium fuel. The paper concentrates on todays MOX fabrication expertise and presents the technical and industrial developments prepared by the MOX fuel fabrication industry for this last decade of the century

  19. Nuclear fuel fabrication - developing indigenous capability

    International Nuclear Information System (INIS)

    Gupta, U.C.; Jayaraj, R.N.; Meena, R.; Sastry, V.S.; Radhakrishna, C.; Rao, S.M.; Sinha, K.K.

    1997-01-01

    Nuclear Fuel Complex (NFC), established in early 70's for production of fuel for PHWRs and BWRs in India, has made several improvements in different areas of fuel manufacturing. Starting with wire-wrap type of fuel bundles, NFC had switched over to split spacer type fuel bundle production in mid 80's. On the upstream side slurry extraction was introduced to prepare the pure uranyl nitrate solution directly from the MDU cake. Applying a thin layer of graphite to the inside of the tube was another modification. The Complex has developed cost effective and innovative techniques for these processes, especially for resistance welding of appendages on the fuel elements which has been a unique feature of the Indian PHWR fuel assemblies. Initially, the fuel fabrication plants were set-up with imported process equipment for most of the pelletisation and assembly operations. Gradually with design and development of indigenous equipment both for production and quality control, NFC has demonstrated total self reliance in fuel production by getting these special purpose machines manufactured indigenously. With the expertise gained in different areas of process development and equipment manufacturing, today NFC is in a position to offer know-how and process equipment at very attractive prices. The paper discusses some of the new processes that are developed/introduced in this field and describes different features of a few PLC based automatic equipment developed. Salient features of innovative techniques being adopted in the area Of UO 2 powder production are also briefly indicated. (author)

  20. Fuel Fabrication Capability Research and Development Plan

    Energy Technology Data Exchange (ETDEWEB)

    Senor, David J.; Burkes, Douglas

    2014-04-17

    The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors. Therefore, the overriding motivation behind the FFC R&D program described in this plan is to foster closer integration between fuel design and fabrication to reduce programmatic risk. These motivating factors are all interrelated, and progress addressing one will aid understanding of the others. The FFC R&D needs fall into two principal categories, 1) baseline process optimization, to refine the existing fabrication technologies, and 2) manufacturing process alternatives, to evaluate new fabrication technologies that could provide improvements in quality, repeatability, material utilization, or cost. The FFC R&D Plan examines efforts currently under way in regard to coupon, foil, plate, and fuel element manufacturing, and provides recommendations for a number of R&D topics that are of high priority but not currently funded (i.e., knowledge gaps). The plan ties all FFC R&D efforts into a unified vision that supports the overall Convert Program schedule in general, and the fabrication schedule leading up to the MP-1 and FSP-1 irradiation experiments specifically. The fabrication technology decision gates and down-selection logic and schedules are tied to the schedule for fabricating the MP-1 fuel plates, which will provide the necessary data to make a final fuel fabrication process down-selection. Because of the short turnaround between MP-1 and the follow-on FSP-1 and MP-2 experiments, the suite of specimen types that will be available for MP-1 will be the same as those available for FSP-1 and MP-2. Therefore, the only opportunity to explore parameter space and alternative processing

  1. Fabrication of Sintered Annular Fuel Pellet

    International Nuclear Information System (INIS)

    Rhee, Young Woo; Kim, Dong Joo; Kim, Jong Hun; Yang, Jae Ho; Kim, Keon Sik; Kang, Ki Won; Song, Kun Woo

    2010-01-01

    A dual cooled annular fuel has been seriously considered as a favorable option for uprating the power density of a Pressurized Water Reactor fuel assembly. An annular fuel has a geometrically inherent advantage such as an increased heat transfer area and a thin pellet thickness. It results in a lot of advantages from the point of a fuel safety and its economy. In order to actualize the dual cooled fuel, an essential element is the annular pellet with precisely controlled diametric tolerance. However, the unique shape of annular fuel pellet causes challenging difficulties to satisfy a diametric tolerance specification. Because of an inhomogeneous green density distribution along the compact height, an hour-glassing usually occurred in a sintered cylindrical PWR fuel pellet fabricated by a conventional doubleacting press. Thus, a sintered pellet usually undergoes a centerless grinding process in order to secure a pellet's specifications. In the case of an annular pellet fabrication using a conventional double-acting press, the same hour-glass shape would probably occur. The outer diameter tolerance of an annular pellet can be controlled easily similar to that of a conventional cylindrical PWR pellet through a centerless grinding. However, it appears not to be simple in the case of an inner surface grinding. It would be the best way to satisfy the specifications for the inner diameter in an as-fabricated pellet. In the present study, we are trying to find a way to minimize the diametric tolerance of the sintered annular pellet without inner surface grinding. This paper deals with a new approach that we have tried to reduce the diametric tolerance of the sintered annular pellet

  2. Material control in nuclear fuel fabrication facilities. Part I. Fuel descriptions and fabrication processes, P.O. 1236909 Final report

    International Nuclear Information System (INIS)

    Borgonovi, G.M.; McCartin, T.J.; Miller, C.L.

    1978-12-01

    The report presents information on foreign nuclear fuel fabrication facilities. Fuel descriptions and fuel fabrication information for three basic reactor types are presented: The information presented for LWRs assumes that Pu--U Mixed Oxide Fuel (MOX) will be used as fuel

  3. Material control in nuclear fuel fabrication facilities. Part I. Fuel descriptions and fabrication processes, P. O. 1236909 Final report

    Energy Technology Data Exchange (ETDEWEB)

    Borgonovi, G.M.; McCartin, T.J.; Miller, C.L.

    1978-12-01

    The report presents information on foreign nuclear fuel fabrication facilities. Fuel descriptions and fuel fabrication information for three basic reactor types are presented: The information presented for LWRs assumes that Pu--U Mixed Oxide Fuel (MOX) will be used as fuel.

  4. Regulations concerning the fabricating business of nuclear fuel materials

    International Nuclear Information System (INIS)

    1985-01-01

    In the Law for the Regulations of Nuclear Source Material, Nuclear Fuel Material and Reactors, the regulations have all been revised on the fabrication business of nuclear fuel materials. The revised regulations are given : application for permission of the fabrication business, application for permission of the alteration, application for approval of the design and the construction methods, application for approval of the alteration, application for the facilities inspection, facilities inspection, recordings, entry limitations etc. for controlled areas, measures concerning exposure radiation doses etc., operation of the fabrication facilities, transport within the site of the business, storage, disposal within the site of the business, security regulations, designation etc. of the licensed engineer of nuclear fuels, collection of reports, etc. (Mori, K.)

  5. Conceptual design study of advanced fuel fabrication systems

    International Nuclear Information System (INIS)

    Ken-ya, Tanaka; Shusaku, Kono; Kiyoshi, Ono

    2001-01-01

    The fuel fabrication plant images based on the advanced equipment with availability to operate in hot-cell facility are constructed. The characteristics of each fuel fabrication system for economical and environmental are evaluated roughly. The advanced fuel fabrication routes such as simplified pelletizing, vibration compaction and casting process would have the potential for reducing plant construction cost and minimizing the radioactive waste generated from fuel fabrication process. (author)

  6. Development of challengeable reprocessing and fuel fabrication technologies for advanced fast reactor fuel cycle

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Aoshima, T.; Myochin, M. [Japan Nuclear Cycle Development Institute, Tokai Works (Japan)

    2001-07-01

    R and D in the next five years in Feasibility Study Phase-2 are focused on selected key technologies for the advanced fuel cycle. These are the reference technology of simplified aqueous extraction and fuel pellet short process based on the oxide fuel and the innovative technology of oxide-electrowinning and metal- electrorefining process and their direct particle/metal fuel fabrication methods in a hot cell. Automatic and remote handling system operation in both reprocessing and fuel manufacturing can handle MA and LLFP concurrently with Pu and U attaining the highest recovery and an accurate accountability of these materials. (author)

  7. Development of challengeable reprocessing and fuel fabrication technologies for advanced fast reactor fuel cycle

    International Nuclear Information System (INIS)

    Nomura, S.; Aoshima, T.; Myochin, M.

    2001-01-01

    R and D in the next five years in Feasibility Study Phase-2 are focused on selected key technologies for the advanced fuel cycle. These are the reference technology of simplified aqueous extraction and fuel pellet short process based on the oxide fuel and the innovative technology of oxide-electrowinning and metal- electrorefining process and their direct particle/metal fuel fabrication methods in a hot cell. Automatic and remote handling system operation in both reprocessing and fuel manufacturing can handle MA and LLFP concurrently with Pu and U attaining the highest recovery and an accurate accountability of these materials. (author)

  8. Develpment of quality assurance manual for fabrication of DUPIC fuel

    International Nuclear Information System (INIS)

    Lee, Young Gun; Lee, J. W.; Kim, S. S. and others

    2001-09-01

    The Quality Assurance Manual for the fabrication of DUPIC fuel with high quality was developed. The Quality Assurance Policy established by this manual is to assure that the DUPIC fuel element supplied to customer conform to the specified requirements of customer, applicable codes and standards. The management of KAERI is committed to implementation and maintenance of the program described by this manual. This manual describes the quality assurance program for DUPIC fuel fabrication to comply with CAN3-Z299.2-85 to the extent as needed and appropriate. This manual describes the methods which DUPIC Fuel Development Team(DFDT) personnel must follow to achieve and assure high quality of our product. This manual also describes the quality management system applicable to the activities performed at DFDT

  9. Study on the nitride fuel fabrication for FBR cycle (1)

    International Nuclear Information System (INIS)

    Shinkai, Yasuo; Ono, Kiyoshi; Tanaka, Kenya

    2002-07-01

    In the phase-II of JNC's 'Feasibility Study on Commercialized Fuel Reactor Cycle System (the F/S)', the nitride fuels are selected as candidate for fuels for heavy metal cooled reactor, gas cooled reactor, and small scale reactor. In particular, the coated fuel particles are a promising concept for gas cooled reactor. In addition, it is necessary to study in detail the application possibility of pellet nitride fuel and vibration compaction nitride fuel for heavy metal cooled reactor and small scale reactor in the phase-II. In 2001, we studied more about additional equipments for the nitride fuel fabrication in processes from gelation to carbothermic reduction in the vibration compaction method. The result of reevaluation of off-gas mass flow around carbothermic reduction equipment in the palletizing method, showed that quantity of off-gas flow reduced and its reduction led the operation cost to decrease. We studied the possibility of fabrication of large size particles in the coated fuel particles for helium gas cooled reactor and we made basic technical issues clear. (author)

  10. History and present status of nuclear fuel fabrication in Japan

    International Nuclear Information System (INIS)

    Kiyosawa, Nobuhito

    1985-01-01

    Fabrication of the nuclear fuel for LWRs (PWR, BWR) represents an area where domestic production advanced foremost in the Japanese nuclear fuel cycle. Until the middle of the 1970s, part of the initial load was made up of imported fuels. From that time onward, however, all fuel needs for initial or reload, have been fulfilled by three domestic fuel fabricators; Japan Nuclear Fuel Co., Ltd. (JNF) and Mitsubishi Nuclear Fuel Co., Ltd (MNF) for both initial and reload fuel and Nuclear Fuel Industries, Ltd (NFl) for reload fuel. Basic research and development work on the LWR fuel fabrication technology began in the late part of 1950s in Japan among such companies as Toshiba Corp., Hitachi Ltd., Mitsubishi Metal Corp., Mitsubishi Atomic Power Industries Inc., Sumitomo Electric Industries Ltd., The Furukawa Electric Company Ltd., etc. and the expertise was built up thereafter through a series of irradiation test in the JPDR (Japan Power Demonstration Reactor) and fabrication of reloaded fuel of the reactor. As construction of commercial light water reactor got under way, JNF was established in 1967, the MNF in 1971 and NFl in 1972 respectively from those parent companies mentioned above setting up the framework for domestic production of LWR fuel. Those fuel fabricators introduced commercial scale fabrication technologies from abroad fuel fabricators and mixed up with the basic domestic technology nurtured by them theretofore and established the LWR fuel fabrication technology which meets the rigorous requirements for LWRs fuel in Japan. In accordance with growing domestic demands, the fabrication capacity was increased while utmost efforts were made to improve productivity, product quality and reliability to set up a system for mass producing LWR fuel of world highest quality. The leak rate of Japanese domestic fuel shows one of the lowest records among other foreign countries. The amount of fuel fabricated by three fabricators to date is approximately 6,900 tons in UO

  11. Fabrication of TREAT Fuel with Increased Graphite Loading

    Energy Technology Data Exchange (ETDEWEB)

    Luther, Erik Paul [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Leckie, Rafael M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dombrowski, David E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Papin, Pallas A. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-02-05

    As part of the feasibility study exploring the replacement of the HEU fuel core of the TREAT reactor at Idaho National Laboratory with LEU fuel, this study demonstrates that it is possible to increase the graphite content of extruded fuel by reformulation. The extrusion process was use to fabricate the “upgrade” core1 for the TREAT reactor. The graphite content achieved is determined by calculation and has not been measured by any analytical method. In conjunction, a technique, Raman Spectroscopy, has been investigated for measuring the graphite content. This method shows some promise in differentiating between carbon and graphite; however, standards that would allow the technique to be calibrated to quantify the graphite concentration have yet to be fabricated. Continued research into Raman Spectroscopy is on going. As part of this study, cracking of graphite extrusions due to volatile evolution during heat treatment has been largely eliminated. Continued research to optimize this extrusion method is required.

  12. Waste management in MOX fuel fabrication plants

    International Nuclear Information System (INIS)

    Schneider, V.

    1982-01-01

    After a short description of a MOX fuel fabrication plant's activities the waste arisings in such a plant are discussed according to nature, composition, Pu-content. Experience has shown that proper recording leads to a reduction of waste arisings by waste awareness. Aspects of the treatment of α-waste are given and a number of treatment processes are reviewed. Finally, the current waste management practice and the α-waste treatment facility under construction at ALKEM are outlined. (orig./RW)

  13. Fuel fabrication instrumentation and control system overview

    International Nuclear Information System (INIS)

    Bennett, D.W.; Fritz, R.L.

    1980-10-01

    A process instrumentation and control system is being developed for automated fabrication of breeder reactor fuel at the Hanford Engineering Development Laboratory (HEDL) in Richland, Washington. The basic elements of the control system are a centralized computer system linked to distributed local computers, which direct individual process applications. The control philosophy developed for the equipment automation program stresses system flexibility and inherent levels of redundant control capabilities. Four different control points have been developed for each unit process operation

  14. Transmutation Fuel Fabrication-Fiscal Year 2016

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Grover, Blair Kenneth [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-12-01

    ABSTRACT Nearly all of the metallic fuel that has been irradiated and characterized by the Advanced Fuel Campaign, and its earlier predecessors, has been arc cast. Arc casting is a very flexible method of casting lab scale quantities of materials. Although the method offers flexibility, it is an operator dependent process. Small changes in parameter space or alloy composition may affect how the material is cast. This report provides a historical insight in how the casting process has been modified over the history of the advanced fuels campaign as well as the physical parameters of the fuels cast in fiscal year 2016.

  15. Unidirectional Fabric Drape Testing Method.

    Science.gov (United States)

    Mei, Zaihuan; Shen, Wei; Wang, Yan; Yang, Jingzhi; Zhou, Ting; Zhou, Hua

    2015-01-01

    In most cases, fabrics such as curtains, skirts, suit pants and so on are draped under their own gravity parallel to fabric plane while the gravity is perpendicular to fabric plane in traditional drape testing method. As a result, it does not conform to actual situation and the test data is not convincing enough. To overcome this problem, this paper presents a novel method which simulates the real mechanical conditions and ensures the gravity is parallel to the fabric plane. This method applied a low-cost Kinect Sensor device to capture the 3-dimensional (3D) drape profile, thus we obtained the drape degree parameters and aesthetic parameters by 3D reconstruction and image processing and analysis techniques. The experiment was conducted on our self-devised drape-testing instrument by choosing different kinds of weave structure fabrics as our testing samples and the results were compared with those of traditional method and subjective evaluation. Through regression and correlation analysis we found that this novel testing method was significantly correlated with the traditional and subjective evaluation method. We achieved a new, non-contact 3D measurement method for drape testing, namely unidirectional fabric drape testing method. This method is more suitable for evaluating drape behavior because it is more in line with actual mechanical conditions of draped fabrics and has a well consistency with the requirements of visual and aesthetic style of fabrics.

  16. Nuclear Fuel Test Rod Fabrication for Data Acquisition Test

    International Nuclear Information System (INIS)

    Joung, Chang-Young; Hong, Jin-Tae; Kim, Ka-Hye; Huh, Sung-Ho

    2014-01-01

    A nuclear fuel test rod must be fabricated with precise welding and assembly technologies, and confirmed for their soundness. Recently, we have developed various kinds of processing systems such as an orbital TIG welding system, a fiber laser welding system, an automated drilling system and a helium leak analyzer, which are able to fabricate the nuclear fuel test rods and rigs, and keep inspection systems to confirm the soundness of the nuclear fuel test rods and rids. The orbital TIG welding system can be used with two kinds of welding methods. One can perform the round welding for end-caps of a nuclear fuel test rod by an orbital head mounted in a low-pressure chamber. The other can do spot welding for a pin-hole of a nuclear fuel test rod in a high-pressure chamber to fill up helium gas of high pressure. The fiber laser welding system can weld cylindrical and 3 axis samples such as parts of a nuclear fuel test rod and instrumentation sensors which is moved by an index chuck and a 3 axis (X, Y, Z) servo stage controlled by the CNC program. To measure the real-time temperature change at the center of the nuclear fuel during the irradiation test, a thermocouple should be instrumented at that position. Therefore, a hole needs to be made at the center of fuel pellet to instrument the thermocouple. An automated drilling system can drill a fine hole into a fuel pellet without changing tools or breaking the work-piece. The helium leak analyzer (ASM-380 model of DEIXEN Co.) can check the leak of the nuclear fuel test rod filled with helium gas. This paper describes not only the assembly and fabrication methods used by the process systems, but also the results of the data acquisition test for the nuclear fuel test rod. A nuclear fuel test rod for the data acquisition test was fabricated using the welding and assembling echnologies acquired from previous tests

  17. Radiological surveillance in the nuclear fuel fabrication in Mexico

    International Nuclear Information System (INIS)

    Garcia A, J.; Reynoso V, R.; Delgado A, G.

    1996-01-01

    The objective of this report is to present the obtained results related to the application of the radiological safety programme established at the Nuclear Fuel Fabrication Pilot Plant (NFFPF) in Mexico, such as: surveillance methods, radiological protection criteria and regulations, radiation control and records and the application of ALARA recommendation. During the starting period from April 1994 to April 1995, at the NFFPF were made two nuclear fuel bundles a Dummy and other to be burned up in a BWR the mainly process activities are: UO 2 powder receiving, powder pressing for the pellets formation, pellets grinding, cleaning and drying, loading into a rod, Quality Control testing, nuclear fuel bundles assembly. The NFFPF is divided into an unsealed source area (pellets manufacturing plant) and into a sealed source area (rods fabrication plant). The control followed have helped to detect failures and to improve the safety programme and operation. (authors). 1 ref., 3 figs

  18. Microencapsulation and fabrication of fuel pellets for inertial confinement fusion

    International Nuclear Information System (INIS)

    Nolen, R.L. Jr.; Kool, L.B.

    1981-01-01

    Various microencapsulation techniques were evaluated for fabrication of thermonuclear fuel pellets for use in existing experimental facilities studying inertial confinement fusion and in future fusion-power reactors. Coacervation, spray drying, in situ polymerization, and physical microencapsulation methods were employed. Highly spherical, hollow polymeric shells were fabricated ranging in size from 20 to 7000 micron. In situ polymerization microencapsulation with poly(methyl methacrylate) provided large shells, but problems with local wall defects still must be solved. Extension to other polymeric systems met with limited success. Requirements for inertial confinement fusion targets are described, as are the methods that were used

  19. TRIGA International, a new TRIGA fuel fabrication facility at CERCA

    International Nuclear Information System (INIS)

    Harbonnier, G.

    1997-01-01

    At the time when General Atomics expressed its intention to cease fuel fabrication on its site of San Diego, CERCA has been chosen to carry on the fabrication of TRIGA fuel. After negotiations in 1994 and 1995, a partnership 50%/50% was decided and on July 1995, a new company was founded, with the name TRIGA INTERNATIONAL SAS, head office in Paris and fuel fabrication facility at CERCA in Romans. The intent of this presentation is, after a short reminder about TRIGA fuel design and fabrication to describe the new facility with special emphasis on the safety features associated with the modification of existing fabrication buildings. (author)

  20. Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumentation and measurement techniques in fuel fabrication facilities

    International Nuclear Information System (INIS)

    Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

    1978-01-01

    This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. A general discussion is given of instrumentation and measurement techniques which are presently used being considered for fuel fabrication facilities. Those aspects which are most significant from the point of view of satisfying regulatory constraints have been emphasized. Sensors and measurement devices have been discussed, together with their interfacing into a computerized system designed to permit real-time data collection and analysis. Estimates of accuracy and precision of measurement techniques have been given, and, where applicable, estimates of associated costs have been presented. A general description of material control and accounting is also included. In this section, the general principles of nuclear material accounting have been reviewed first (closure of material balance). After a discussion of the most current techniques used to calculate the limit of error on inventory difference, a number of advanced statistical techniques are reviewed. The rest of the section deals with some regulatory aspects of data collection and analysis, for accountability purposes, and with the overall effectiveness of accountability in detecting diversion attempts in fuel fabrication facilities. A specific example of application of the accountability methods to a model fuel fabrication facility is given. The effect of random and systematic errors on the total material uncertainty has been discussed, together with the effect on uncertainty of the length of the accounting period

  1. Improvement on fabrication process of CANDU type reactor fuels

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Chang Bum; Chung, Sang Tae; Kim, Hyung Soo; Park, Choon Ho

    1993-05-01

    The study on fabrication of the nuclear fuel for heavy water cooled reactor is performed. Among the fabrication processes of nuclear fuel, welding thickness between fuel rod and end cap can occur a serious error in total fuel length. Therefore, for nuclear fuel design, the thickness of end cap and changed weight of zircaloy-4 tube must be measured accurately. For welding performance, microstructure of welding point is investigated successfully. The result of the study shows the possibility of cost reduction and quality improvement by simplification of fabrication process of nuclear fuel. (Author).

  2. Remote fabrication of pellet fuels for United States breeder reactors

    International Nuclear Information System (INIS)

    Dahl, R.E.; Nyman, D.H.; Yatabe, J.M.

    1979-04-01

    Goal of the program is to demonstrate the feasibility of fabricating breeder fuel in a remotely operated and maintained mode by 1985. Development for pellet fuel fabrication is in the engineering stage with much of the equipment for ceramic unit operations in final design or currently under testing. Results to date confirm that remote fabrication of pellet fuels is feasible. Several of the processes and equipment items are described in this report

  3. Process and device for fabricating nuclear fuel assembly grids

    International Nuclear Information System (INIS)

    Thiebaut, B.; Duthoo, D.; Germanaz, J.J.; Angilbert, B.

    1991-01-01

    The method for fabricating PWR fuel assembly grids consists to place the grid of which the constituent parts are held firmly in place within a frame into a sealed chamber full of inert gas. This chamber can rotate about an axis. The welding on one face at a time is carried out with a laser beam orthogonal to the axis orientation of the device. The laser source is outside of the chamber and the beam penetrates via a transparent view port

  4. Development of the fabrication technology of the simulated DUPIC fuel

    International Nuclear Information System (INIS)

    Kang, Kweon Ho; Yang, M. S.; Bae, K. K. and others

    2000-06-01

    It is important to get basic data to analysis physical properties, behavior in reactor and performance of the DUPIC fuel because physical properties of the DUPIC fuel is different from the commercial UO 2 fuel. But what directly measures physical properties et al. of DUPIC fuel being resinterred simulated spent fuel through OREOX process is very difficult in laboratory owing to its high level radiation. Then fabrication of simulated DUPIC fuel is needed to measure its properties. In this study, processes on powder treatment, OREOX, compaction and sintering to fabricate simulated DUPIC fuel using simulated spent fuel are discribed. To fabricate simulated DUPIC fuel, the powder from 3 times OREOX and 5 times attrition milling simulated spent fuel is compacted with 1.3 ton/cm 2 . Pellets are sintered in 100% H 2 atmosphere over 10 h at 1800 deg C. Sintered densities of pellets are 10.2-10.5 g/cm 3

  5. Design study and evaluation of fuel fabrication systems for FR fuel cycle

    International Nuclear Information System (INIS)

    Namekawa, Takashi; Tanaka, Kenya; Kawaguchi, Koichi; Koike, Kazuhiro; Shimuta, Hiroshi; Suzuki, Yoshihiro

    2004-01-01

    The plant concept for each FBR fuel fabrication system has been constructed and evaluated, which achieves economical improvement, decrease in the environmental burden, better resource utilization, and proliferation resistance by the various innovative techniques employed. The results are as follows: (1) For oxide fuels, the simplified pelletizing method has a high technical feasibility, and it is possible to apply this method to practical process at early stage, because this method is based on wealth results of a conventional method. (2) For oxide fuels, the sphere packing fuel fabrication system by gelation and vibro-compaction processes has the advantage of lesser dispersion of the fine powder due to the use of solution and granule in the process. However this system shoulders additional cost for the liquid waste treatment process to dispose a large bulk of process liquid waste. (3) For the metal fuel, the casting system is generally expected to have high economical efficiency even for small-scale facilities, although verification for fabrication of the TRU alloy slug is required. (author)

  6. Determination of hexamethylene tetramine in the process solution of sol-gel method for nuclear fuel fabrication

    International Nuclear Information System (INIS)

    Ganatra, V.R.; Sawant, R.M.; Chaudhuri, N.K.; Vaidya, V.N.

    1998-01-01

    Hexamethylene tetramine (HMTA) was determined in the presence of large quantities of urea, formaldehyde and ammonium hydroxide by potentiometric titration with perchloric acid solution using an autotitrator coupled to a personal computer. This analysis is required for the process control of the sol-gel method in the production of ceramic metal oxide (e.g., oxides and mixed oxides of Th, U and Pu) microspheres using the internal gelation route. Feed solution used for preparation of microspheres contains large quantities of urea. The washings of gel microspheres produced after the internal gelation process contain urea, formaldehyde, urea-formaldehyde complex and ammonium hydroxide. The presence of these constituents in the feed solution and washings seriously interfere in the commonly used methods for the determination of HMTA. Using this method the relative standard deviation was found to be 0.27% in eleven determinations of a typical feed solution (3.0M HMTA) when the aliquots contained 75 to 125 mg of HMTA. Time required for each titration was 5-7 minutes. Feed and effluent solutions of sol-gel process were analysed. (author)

  7. Method of fabricating electrode catalyst layers with directionally oriented carbon support for proton exchange membrane fuel cell

    Science.gov (United States)

    Liu, Di-Jia; Yang, Junbing

    2010-07-20

    A method of making a membrane electrode assembly (MEA) having an anode and a cathode and a proton conductive membrane there between. A bundle of longitudinally aligned carbon nanotubes with a catalytically active transition metal incorporated in the nanotubes forms at least one portion of the MEA and is in contact with the membrane. A combination selected from one or more of a hydrocarbon and an organometallic compound containing an catalytically active transition metal and a nitrogen containing compound and an inert gas and a reducing gas is introduced into a first reaction zone maintained at a first reaction temperature for a time sufficient to vaporize material therein. The vaporized material is transmitted to a second reaction zone maintained at a second reaction temperature for a time sufficient to grow longitudinally aligned carbon nanotubes with a catalytically active transition metal incorporated throughout the nanotubes. The nanotubes are in contact with a portion of the MEA at production or being positioned in contact thereafter. Methods of forming a PEMFC are also disclosed.

  8. Application of vacuum technology during nuclear fuel fabrication, inspection and characterization

    International Nuclear Information System (INIS)

    Majumdar, S.

    2003-01-01

    Full text: Vacuum technology plays very important role during various stages of fabrication, inspection and characterization of U, Pu based nuclear fuels. Controlled vacuum is needed for melting and casting of U, Pu based alloys, picture framing of the fuel meat for plate type fuel fabrication, carbothermic reduction for synthesis of (U-Pu) mixed carbide powder, dewaxing of green ceramic fuel pellets, degassing of sintered pellets and encapsulation of fuel pellets inside clad tube. Application of vacuum technology is also important during inspection and characterization of fuel materials and fuel pins by way of XRF and XRD analysis, Mass spectrometer Helium leak detection etc. A novel method of low temperature sintering of UO 2 developed at BARC using controlled vacuum as sintering atmosphere has undergone successful irradiation testing in Cirus. The paper will describe various fuel fabrication flow sheets highlighting the stages where vacuum applications are needed

  9. Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumntation, and measurement techniques in fuel fabrication facilities, P.O.1236909. Final report

    International Nuclear Information System (INIS)

    Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

    1978-12-01

    This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. Some of the material included has appeared elswhere and it has been summarized. An extensive bibliography is included. A spcific example of application of the accountability methods to a model fuel fabrication facility which is based on the Westinghouse Anderson design

  10. Fabrication and Characterization of New Composite Tio2Carbon Nanofiber Anodic Catalyst Support for Direct Methanol Fuel Cell via Electrospinning Method.

    Science.gov (United States)

    Abdullah, N; Kamarudin, S K; Shyuan, L K; Karim, N A

    2017-12-06

    Platinum (Pt) is the common catalyst used in a direct methanol fuel cell (DMFC). However, Pt can lead towards catalyst poisoning by carbonaceous species, thus reduces the performance of DMFC. Thus, this study focuses on the fabrication of a new composite TiO 2 carbon nanofiber anodic catalyst support for direct methanol fuel cells (DMFCs) via electrospinning technique. The distance between the tip and the collector (DTC) and the flow rate were examined as influencing parameters in the electrospinning technique. To ensure that the best catalytic material is fabricated, the nanofiber underwent several characterizations and electrochemical tests, including FTIR, XRD, FESEM, TEM, and cyclic voltammetry. The results show that D18, fabricated with a flow rate of 0.1 mLhr -1 and DTC of 18 cm, is an ultrafine nanofiber with the smallest average diameter, 136.73 ± 39.56 nm. It presented the highest catalyst activity and electrochemical active surface area value as 274.72 mAmg -1 and 226.75m 2  g -1 PtRu , respectively, compared with the other samples.

  11. Fabrication and Characterization of New Composite Tio2 Carbon Nanofiber Anodic Catalyst Support for Direct Methanol Fuel Cell via Electrospinning Method

    Science.gov (United States)

    Abdullah, N.; Kamarudin, S. K.; Shyuan, L. K.; Karim, N. A.

    2017-12-01

    Platinum (Pt) is the common catalyst used in a direct methanol fuel cell (DMFC). However, Pt can lead towards catalyst poisoning by carbonaceous species, thus reduces the performance of DMFC. Thus, this study focuses on the fabrication of a new composite TiO2 carbon nanofiber anodic catalyst support for direct methanol fuel cells (DMFCs) via electrospinning technique. The distance between the tip and the collector (DTC) and the flow rate were examined as influencing parameters in the electrospinning technique. To ensure that the best catalytic material is fabricated, the nanofiber underwent several characterizations and electrochemical tests, including FTIR, XRD, FESEM, TEM, and cyclic voltammetry. The results show that D18, fabricated with a flow rate of 0.1 mLhr-1 and DTC of 18 cm, is an ultrafine nanofiber with the smallest average diameter, 136.73 ± 39.56 nm. It presented the highest catalyst activity and electrochemical active surface area value as 274.72 mAmg-1 and 226.75m2 g-1 PtRu, respectively, compared with the other samples.

  12. Nanofiber membrane-electrode-assembly and method of fabricating same

    Energy Technology Data Exchange (ETDEWEB)

    Pintauro, Peter N.; Ballengee, Jason; Brodt, Matthew

    2018-01-23

    In one aspect of the present invention, a method of fabricating a fuel cell membrane-electrode-assembly (MEA) having an anode electrode, a cathode electrode, and a membrane disposed between the anode electrode and the cathode electrode, includes fabricating each of the anode electrode, the cathode electrode, and the membrane separately by electrospinning; and placing the membrane between the anode electrode and the cathode electrode, and pressing then together to form the fuel cell MEA.

  13. Current status of vibro-packed fuel fabrication process development

    International Nuclear Information System (INIS)

    Kihara, Yoshiyuki

    2004-01-01

    In the feasibility study of FBR cycle system, the concept of future commercialized fuel is 'low-decontaminated MA(minor actinide) fuel', which contains high radioactive rare earth elements and MAs. This fuel will optimize a positive feature of the fast reactor, which allows high impurities for the fuel. Therefore, this fuel should be fabricated not in a conventional glove-box but in a cell with remote handling. A vibro-packed fuel, like sphere-pac fuel or vipac fuel, is well-suited, and the development of fabrication procedure is in progress as a candidate for the commercialized fuel fabrication process. Results of the three topics are reported: 1) results of uranium dioxide particle fabrication with external gelation process containing samarium (Sm) as a representative element of rare earth impurities. 2) results of vibro-packing experiments using several simulated materials for the prediction of filling behavior during sphere-pac fuel fabrication and 3) results of evaluation on filling behavior of vipac fuel particles with getter (uranium metal) particles. (author)

  14. Application of the fuel-nondestructive analysis to plutonium fuel fabricating facilities

    International Nuclear Information System (INIS)

    Tsutsumi, Masayori

    1976-01-01

    The nondestructive measuring instruments for nuclear fuel employed in nuclear fuel facilities are shown in five pictures. Picture 1 illustrates a calorimeter provided for measuring the plutomium contained in fuel pellets as well as the plutonium powder existing in facilities. Picture 2 shows an active neutron device, to which the neutron interrogation method is applied. Cf-252 is used as a neutron source. A sample holder moves while rotating to the detector end. Four plastic scintillators are built in the detector end to detect neutron beam and gamma-ray. The pulses from two or three detector ends are counted. This instrument is suitable particularly for the determination of a minute amount of plutonium and uranium in scraps. Picture 3 shows an active neutron device usually employed in uranium fuel fabricating plants. Picture 4 indicates a fuel rod scanner, to which gamma spectrometry is applied. The fuel rods having the different degree of enrichment of plutonium can be identified, and plutonium in one fuel rod is determined. Picture 5 indicates a passive neutron device which can determine the total amount of plutonium contained in a fuel assembly. More accurate and more reliable nondestructive measuring instruments are necessary to automate nuclear fuel processing facilities. (Iwakiri, K.)

  15. METHOD OF MAKING FUEL ELEMENTS

    Science.gov (United States)

    Bean, C.H.; Macherey, R.E.

    1959-12-01

    A method is described for fabricating fuel elements, particularly for enclosing a plate of metal with a second metal by inserting the plate into an aperture of a frame of a second plate, placing a sheet of the second metal on each of opposite faces of the assembled plate and frame, purging with an inert gas the air from the space within the frame and the sheets while sealing the seams between the frame and the sheets, exhausting the space, purging the space with air, re-exhausting the spaces, sealing the second aperture, and applying heat and pressure to bond the sheets, the plate, and the frame to one another.

  16. Experiences in the fabrication of aluminium clad metallic uranium fuel

    International Nuclear Information System (INIS)

    Vijayaraghavan, R.

    1989-01-01

    With a view to achieve self-sufficiency and self-reliance in the fabrication of metallic natural uranium fuel, a full fledged fuel fabrication facility was set up in 1958. Based on the then technical information available and the development work carried out, a flow-sheet for the fabrication of metallic uranium fuel, starting from uranium ingots, was worked out and the first fuel element was successfully fabricated in June 1959. More than half the first charge for the initial criticality of CIRUS, a 40 MWt research reactor at Trombay, was fabricated and supplied. Since then, this facility has been regularly catering to the replacement fuel and component requirements for CIRUS. The fuel for Dhruva, a 100 MWt research reactor at Trombay, is in the form of a cluster consisting of 7 fuel pins as compared to the rigid single fuel element for CIRUS. The fabrication process chosen for making this fuel is more or less on the same lines as that has been followed for CIRUS fuel. However, because of the smaller diameter of uranium metal rod, higher length to diameter ratio, configurations of fins on aluminium sheaths, cluster assembly etc., extensive development work was required to be undertaken for optimising various production parameters. Several prototype fuel clusters of different designs were made and subjected to rigorous out-of-pile and in-pile testing. Based on the reliable satisfactory performance, type II-B SPT cluster design was finally frozen for production. Stringent quality control is of prime importance in ensuring good performance of the fuel in the reactor. Hence, appropriate quality control measures have been adopted at various stages of fuel fabrication to ensure conformance with the specifications. (author) 9 refs., 11 figs., 1 tab

  17. Automated fabrication of thoria based fuel: challenges and initiatives

    International Nuclear Information System (INIS)

    Jayarajan, K.

    2015-01-01

    The processes and techniques for fabrication of uranium-based fuel and plutonium-based fuel are well established. However, fabrication of thorium-based fuel has an additional challenge, due to high gamma radiation. 233 U produced from thorium in reactor is contaminated with 232 U, whose daughter products are hard gamma emitters. Therefore, 233 U fuel can be fabricated only in shielded cells. We have limited experience of remote fuel fabrication in shielded facility. Therefore, a mock up facility is being set-up at BARC to demonstrate fully remotised and fully automated fuel fabrication. In the facility, the automated handling of mixed oxide powder, fuel pellets, fuel pins and fuel cluster will be demonstrated. In addition to various processing, these components are subjected to a many inspections, such as dimension inspection, weight measurement, visual inspection and various NDTs. Mock-up systems for automated fabrication of pellets and pins are already made. Many novel tools and techniques were developed for automated material transfer. Another outcome of the development is the layout of hot cell and equipments, optimising the hot cell space, the number of material transfers and the number of equipments. The layout also provides access for remote maintenance

  18. Advanced Safeguards Approaches for New TRU Fuel Fabrication Facilities

    Energy Technology Data Exchange (ETDEWEB)

    Durst, Philip C.; Ehinger, Michael H.; Boyer, Brian; Therios, Ike; Bean, Robert; Dougan, A.; Tolk, K.

    2007-12-15

    This second report in a series of three reviews possible safeguards approaches for the new transuranic (TRU) fuel fabrication processes to be deployed at AFCF – specifically, the ceramic TRU (MOX) fuel fabrication line and the metallic (pyroprocessing) line. The most common TRU fuel has been fuel composed of mixed plutonium and uranium dioxide, referred to as “MOX”. However, under the Advanced Fuel Cycle projects custom-made fuels with higher contents of neptunium, americium, and curium may also be produced to evaluate if these “minor actinides” can be effectively burned and transmuted through irradiation in the ABR. A third and final report in this series will evaluate and review the advanced safeguards approach options for the ABR. In reviewing and developing the advanced safeguards approach for the new TRU fuel fabrication processes envisioned for AFCF, the existing international (IAEA) safeguards approach at the Plutonium Fuel Production Facility (PFPF) and the conceptual approach planned for the new J-MOX facility in Japan have been considered as a starting point of reference. The pyro-metallurgical reprocessing and fuel fabrication process at EBR-II near Idaho Falls also provided insight for safeguarding the additional metallic pyroprocessing fuel fabrication line planned for AFCF.

  19. Fabrication of fully ceramic microencapsulated fuel by hot pressing

    International Nuclear Information System (INIS)

    Lee, H. G.; Kim, D. J; Park, J. Y.; Kim, W. J.; Lee, S. J

    2014-01-01

    Fully ceramic microencapsulated(FCM) nuclear fuel is one of the recently suggested concept to enhance stability nuclear fuel itself. The requirements to increase the accident tolerance of nuclear fuel are mainly two parts: First, the performance has to be maintained compared to the existing UO 2 nuclear fuel and zircaloy cladding system under the normal operation condition. Second, under the severe accident condition, the high temperature structural integrity has to be kept and the generation rate of hydrogen has to be decrease largely. FCM nuclear fuel consists of tristructural isotropic(TRISO) fuel particle and SiC matrix. The relative thermal conductivity of the SiC matrix as compared to UO 2 is quite good, yielding as-irradiated fuel centerline temperature compared to high temperature for the existing fuel leading to reduced stored energy in the core and reduced operational release of fission products from the fuel. Generally SiC ceramics are fabricated via liquid phase sintering due to strong covalent bonding property and low self-diffusivity coefficient. Hot pressing is very effective method to conduct sintering of SiC powder including different second phase. In this study, SiC-matrix composite including TRISO particles were sintered by hot pressing with Al 2 O 3 -Y 2 O 3 additive system. Various sintering condition were investigated to obtain high relative density above 95%. The internal distribution of TRISO particles within SiC-matrix composite was observed by x-ray radiograph. From the analysis of the cross-section of SiC-matrix composite, the fracture of TRISO particles was investigated. In order to uniform distribution of TRISO particle embedded in the SiC matrix, SiC powder overcoating is considered. SiC matrix composite including TRISO was fabricated by hot pressing. FCM pallets with full density were obtained with Al 2 O 3 -Y 2 O 3 additive system. From the microstructure image, the effect of the sintering additive contents and sintering mechanism

  20. Brazing process in nuclear fuel element fabrication

    International Nuclear Information System (INIS)

    Katam, K.; Sudarsono

    1982-01-01

    The purpose of the brazing process is to join the spacers and pads of fuel pins, so that the process is meant as a soldering technique and not only as a hardening or reinforcing process such as in common brazing purposes. There are some preliminary processes before executing the brazing process such as: materials preparation, sand blasting, brazing metal coating tack welding the spacers and pads on the fuel cladding. The metal brazing used is beryllium in strip form which will be evaporated in vacuum condition to coat the spacers and pads. The beryllium vapor and dust is very hazardous to the workers, so all the line process of brazing needs specials safety protection and equipment to protect the workers and the processing area. Coating process temperature is 2470 deg C with a vacuum pressure of 10 -5 mmHg. Brazing process temperature process is 1060 deg C with a vacuum pressure of 10 -6 mmHg. The brazing process with beryllium coating probably will give metallurgical structural change in the fuel cladding metal at the locations of spacers and pads. The quality of brazing is highly influenced by and is depending on the chemical composition of the metal and the brazing metal, materials preparations, temperature, vacuum pressure, time of coating and brazing process. The quality control of brazing could be performed with methods of visuality geometry, radiography and metallography. (author)

  1. Fast Flux Test Facility metal fuel pin fabrication

    International Nuclear Information System (INIS)

    Benecke, M.W.; Dittmer, J.O.; Feigenbutz, L.V.

    1989-05-01

    A new initiative to develop, irradiate, and qualify a binary uranium/zirconium metal fuel system in the Fast Flux Test Facility (FFTF) has been implemented by the Westinghouse Hanford Company for the US Department of Energy. Metal fuel test assemblies have been designed and fabricated and are now being irradiated in FFTF to provide the data needed to support the potential use of binary fuels in FFTF and other liquid metal reactors. These development efforts support licensing activities for metal fuel use in near-term advanced liquid metal reactors. New metal fuel pin design features, fabrication development, and fabrication processes for three metal fuel tests will be described and their irradiation status reported in this paper. 11 figs

  2. Advances in AGR fuel fabrication - now and the future

    International Nuclear Information System (INIS)

    Bleasdale, P.A.

    1995-01-01

    To date, over 3 million AGR fuel pins have been manufactured at Springfields for the UK AGR programme. During this time, AGR fuel design and manufacture has developed and evolved in response to the needs of the reactor operators to enhance fuel reliability and performance. More recently, major advances have been made in the systems and organisational culture which support fuel manufacture at Fuel Division. The introduction of MRP II in 1989 into Fuel Division enabled significant reductions in stock and work-in-progress, together with reductions in manufacturing lead times. Other successful initiatives introduced into Fuel Division have been Just-in-Time (JIT) and AST (Additional Skills Training) which have built on the success of MRP II. All of these initiatives are evidence of Fuel Division's ''Total Quality'' approach to fabricating fuel. Fuel Division is currently in the final stages of commissioning the New Oxide Fuels Complex (NOFC) where both AGR and PWR fuel will be manufactured to the highest standards of quality, safety and environmental protection. NOFC is a totally integrated plant which represents a Pound 200M investment, demonstrating Fuel Division's commitment to building on its 40+ years of fuel fabrication experience and ensuring secure supply of fuel to its customers for years to come. (author)

  3. Present state and problems of uranium fuel fabrication businesses

    International Nuclear Information System (INIS)

    Yuki, Akio

    1981-01-01

    The businesses of uranium fuel fabrication converting uranium hexafluoride to uranium dioxide powder and forming fuel assemblies are the field of most advanced industrialization among nuclear fuel cycle industries in Japan. At present, five plants of four companies engage in this business, and their yearly sales exceeded 20 billion yen. All companies are planning the augmentation of installation capacity to meet the growth of nuclear power generation. The companies of uranium fuel fabrication make the nuclear fuel of the specifications specified by reactor manufacturers as the subcontractors. In addition to initially loaded fuel, the fuel for replacement is required, therefore the demand of uranium fuel is relatively stable. As for the safety of enriched uranium flowing through the farbicating processes, the prevention of inhaling uranium powder by workers and the precaution against criticality are necessary. Also the safeguard measures are imposed so as not to convert enriched uranium to other purposes than peacefull ones. The strict quality control and many times of inspections are carried out to insure the soundness of nuclear fuel. The growth of the business of uranium fuel fabrication and the regulation of the businesses by laws are described. As the problems for the future, the reduction of fabrication cost, the promotion of research and development and others are pointed out. (Kako, I.)

  4. Research on plant of metal fuel fabrication using casting process

    International Nuclear Information System (INIS)

    Senda, Yasuhide; Mori, Yukihide

    2003-12-01

    This document presents the plant concept of metal fuel fabrication system (38tHM/y) using casting process in electrolytic recycle, which based on recent studies of its equipment design and quality control system. And we estimate the cost of its construction and operation, including costs of maintenance, consumed hardware and management of waste. The content of this work is as follows. (1) Designing of fuel fabrication equipment: We make material flow diagrams of the fuel fabrication plant and rough designs of the injection casting furnace, demolder and inspection equipment. (2) Designing of resolution system of liquid waste, which comes from analytical process facility. Increased analytical items, we rearrange analytical process facility, estimate its chemicals and amount of waste. (3) Arrangement of equipments: We made a arrangement diagram of the metal fuel fabrication equipments in cells. (4) Estimation of cost data: We estimated cost to construct the facility and to operate it. (author)

  5. Impact of fuel fabrication and fuel management technologies on uranium management

    International Nuclear Information System (INIS)

    Arnsberger, P.L.; Stucker, D.L.

    1994-01-01

    Uranium utilization in commercial pressurized water reactors is a complex function of original NSSS design, utility energy requirements, fuel assembly design, fuel fabrication materials and fuel fabrication materials and fuel management optimization. Fuel design and fabrication technologies have reacted to the resulting market forcing functions with a combination of design and material changes. The technologies employed have included ever-increasing fuel discharge burnup, non-parasitic structural materials, burnable absorbers, and fissile material core zoning schemes (both in the axial and radial direction). The result of these technological advances has improved uranium utilization by roughly sixty percent from the infancy days of nuclear power to present fuel management. Fuel management optimization technologies have also been developed in recent years which provide fuel utilization improvements due to core loading pattern optimization. This paper describes the development and impact of technology advances upon uranium utilization in modern pressurized water reactors. 10 refs., 3 tabs., 10 figs

  6. Spent fuel reprocessing method

    International Nuclear Information System (INIS)

    Shoji, Hirokazu; Mizuguchi, Koji; Kobayashi, Tsuguyuki.

    1996-01-01

    Spent oxide fuels containing oxides of uranium and transuranium elements are dismantled and sheared, then oxide fuels are reduced into metals of uranium and transuranium elements in a molten salt with or without mechanical removal of coatings. The reduced metals of uranium and transuranium elements and the molten salts are subjected to phase separation. From the metals of uranium and transuranium elements subjected to phase separation, uranium is separated to a solid cathode and transuranium elements are separated to a cadmium cathode by an electrolytic method. Molten salts deposited together with uranium to the solid cathode, and uranium and transuranium elements deposited to the cadmium cathode are distilled to remove deposited molten salts and cadmium. As a result, TRU oxides (solid) such as UO 2 , Pu 2 in spent fuels can be reduced to U and TRU by a high temperature metallurgical method not using an aqueous solution to separate them in the form of metal from other ingredients, and further, metal fuels can be obtained through an injection molding step depending on the purpose. (N.H.)

  7. Prototype fuel fabrication for nuclear reactors of Laguna Verde

    International Nuclear Information System (INIS)

    Nocetti, C.; Torres, J.; Medrano, A.

    1996-01-01

    Four prototype fuel bundles for the Laguna Verde Nuclear Power Plant have been fabricated. the type of nuclear fuel produced is described and the process used is commented. As an example of the fabrication criteria adopted, the production model to determine the density of the U O 2 pellets for the different batches of ceramic powder is described. the results are evaluated using the statistical indexes C p and C pk . (author)

  8. Plant overview of JNFL MOX fuel fabrication plant (J-MOX)

    International Nuclear Information System (INIS)

    Hiruta, Kazuhiko; Suzuki, Masataka; Shimizu, Junji; Suzuki, Kazumi; Yamamoto, Yutaka; Deguchi, Morimoto; Fujimaki, Kazunori

    2005-01-01

    In April 2005, JNFL submitted METI an application for the permission of MOX fuel fabrication business for JNFL MOX Fuel Fabrication Plant (J-MOX). Accordingly, safeguards formalities and discussion with the Agency have been also started for J-MOX as an official project. This report describes J-MOX plant overview and also presents outline of J-MOX by focusing on safeguards features and planned material accountancy method. (author)

  9. Plutonium fuel fabrication residues and wastes

    International Nuclear Information System (INIS)

    Arnal, T.; Cousinou, G.; Desille, H.

    1982-04-01

    This paper discusses the current situation in the fabrication plant at Cadarache with an annual plutonium throughput of several tons. Three major fabrication byproduct categories are defined in this plant: 1) scraps, directly recycled at the fabrication input station; 2) residues, byproducts recycled by chemical processes, or processed in washing and incineration stations; 3) wastes, placed in drums and evacuated directly to a waste conditioning station. The borderline between residues and wastes has yet to be precisely determined

  10. Present status of quality control on MOX fuel fabrication in JNC

    International Nuclear Information System (INIS)

    Kobayashi, H.; Suzuki, T.; Nakae, N.; Ohtani, T.

    2000-01-01

    Japan Nuclear Cycle Development Institute (JNC has developed MOX fuels for Advanced Thermal Reactor FUGEN and Fast Reactors JOYO and MONJU for these 30 years. The total amount of MOX fuels fabricated in JNC reached to be 157 tons as of the end of March 1999. No fuel pin failure has been found in the fuels loaded in these reactors. This result shows that the fabrication technology of MOX has been established and the quality control has also been done adequately in the fabrication process. This paper describes the basic concept and associated procedures of quality control related to MOX fuel fabrication in JNC high-lighting the key procedures of quality control in MOX fuel fabrication, measurements of plutonium enriched zone, determination of plutonium concentration, and the advanced method of visual inspection for the surface appearance of the products. The homogeneity of plutonium and uranium is one of key properties from the viewpoint of local heating in reactor operation and dissolubility in reprocessing. Thus plutonium enriched zone (Pu spot) should be detected with an adequate method. The alpha autoradiography has been used to identify the characteristics of the zone. The procedure of alpha autoradiography is established and is successfully applied to the MOX fabrication process. The determination of plutonium concentration is also one of key properties for quality control. JNC has gained the experience relating to Titration, Coulometry, and Isotope Dilution Mass Spectrometry (IDMS) which are known as determination method. IDMS has been used for the determination of plutonium concentration in MOX fabricated in JNC. The advanced method for the visual inspection of the surface appearance of the product. has been developed and demonstrated. The method utilizing the VTR is considered to be well harmonized with fully automated MOX fuel fabrication process. (author)

  11. MOX fuel fabrication, in reactor performance and improvement

    International Nuclear Information System (INIS)

    Vliet, J. van; Deramaix, P.; Nigon, J.L.; Fournier, W.

    1998-01-01

    In Europe, MOX fuel for light water reactors (LWRs) has first been manufactured in Belgium and Germany. Belgonucleaire (BN) loaded the first MOX assembly in the BR3 Pressurised Water Reactor (PWR) in 1963. In June 1998, more than 750 tHM LWR MOX fuel assemblies were manufactured on a industrial scale in Europe without any particular difficulty relating to fuel fabrication, reactor operation or fuel behaviour. So, today plutonium recycling through MOX fuel is a mature industry, with successful operational experience and large-scale fabrication plants. In this field, COGEMA and BELGONUCLEAIRE are the main actors by operating simultaneously three complete multidesign fuel production plants: MELOX plant (in Marcoule), CADARACHE plant and P0 plant (in Dessel, Belgium). Present MOX production capacity available to COGEMA and BN fits 175 tHM per year and is to be extended to reach about 325 tHM in the year 2000. This will represent 75% of the total MOX fabrication capacity in Europe. The industrial mastery and the high production level in MOX fabrication assured by high technology processes confer to these companies a large expertise for Pu recycling. This allows COGEMA and BN to be major actors in Pu-based fuels in the coming second nuclear era with advanced fuel cycles. (author)

  12. Re-fabrication and re-instrumentation of irradiated LWR fuel rods for irradiation testing at the HFR Petten

    International Nuclear Information System (INIS)

    Fischer, B.; Markgraf, J.F.W.; Puschek, P.; Duijves, K.A.; Haan, K.W. de

    1996-01-01

    LWR fuel testing at the High Flux Reactor (HFR) and the Hot Cells at Petten has been successfully performed with pre-irradiated fuel rod segments. The testing methods have been extended with hot cell techniques for re-fabrication of test fuel rods from full length fuel rods from power reactors; re-instrumentation of pre-irradiated fuel rod segments with pressure sensors; and instrumentation of re-fabricated fuel rods or fuel rod segments with central thermocouple and/or pressure sensors. 5 refs, 9 figs, 5 tabs

  13. Fabrication and characterization of fully ceramic microencapsulated fuels

    International Nuclear Information System (INIS)

    Terrani, K.A.; Kiggans, J.O.; Katoh, Y.; Shimoda, K.; Montgomery, F.C.; Armstrong, B.L.; Parish, C.M.; Hinoki, T.; Hunn, J.D.; Snead, L.L.

    2012-01-01

    The current generation of fully ceramic microencapsulated fuels, consisting of Tristructural Isotropic fuel particles embedded in a silicon carbide matrix, is fabricated by hot pressing. Matrix powder feedstock is comprised of alumina–yttria additives thoroughly mixed with silicon carbide nanopowder using polyethyleneimine as a dispersing agent. Fuel compacts are fabricated by hot pressing the powder–fuel particle mixture at a temperature of 1800–1900 °C using compaction pressures of 10–20 MPa. Detailed microstructural characterization of the final fuel compacts shows that oxide additives are limited in extent and are distributed uniformly at silicon carbide grain boundaries, at triple joints between silicon carbide grains, and at the fuel particle–matrix interface.

  14. Coated U(Mo) Fuel: As-Fabricated Microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Emmanuel Perez; Dennis D. Keiser, Jr.; Ann Leenaers; Sven Van den Berghe; Tom Wiencek

    2014-04-01

    As part of the development of low-enriched uranium fuels, fuel plates have recently been tested in the BR-2 reactor as part of the SELENIUM experiment. These fuel plates contained fuel particles with either Si or ZrN thin film coating (up to 1 µm thickness) around the U-7Mo fuel particles. In order to best understand irradiation performance, it is important to determine the starting microstructure that can be observed in as-fabricated fuel plates. To this end, detailed microstructural characterization was performed on ZrN and Si-coated U-7Mo powder in samples taken from AA6061-clad fuel plates fabricated at 500°C. Of interest was the condition of the thin film coatings after fabrication at a relatively high temperature. Both scanning electron microscopy and transmission electron microscopy were employed. The ZrN thin film coating was observed to consist of columns comprised of very fine ZrN grains. Relatively large amounts of porosity could be found in some areas of the thin film, along with an enrichment of oxygen around each of the the ZrN columns. In the case of the pure Si thin film coating sample, a (U,Mo,Al,Si) interaction layer was observed around the U-7Mo particles. Apparently, the Si reacted with the U-7Mo and Al matrix during fuel plate fabrication at 500°C to form this layer. The microstructure of the formed layer is very similar to those that form in U-7Mo versus Al-Si alloy diffusion couples annealed at higher temperatures and as-fabricated U-7Mo dispersion fuel plates with Al-Si alloy matrix fabricated at 500°C.

  15. Coated fuel particles: requirements and status of fabrication technology

    International Nuclear Information System (INIS)

    Huschka, H.; Vygen, P.

    1977-01-01

    Fuel cycle, design, and irradiation performance requirements impose restraints on the fabrication processes. Both kernel and coating fabrication processes are flexible enough to adapt to the needs of the various existing and proposed high-temperature gas-cooled reactors. Extensive experience has demonstrated that fuel kernels with excellent sphericity and uniformity can be produced by wet chemical processes. Similarly experience has shown that the various multilayer coatings can be produced to fully meet design and specification requirements. Quality reliability of coated fuel particles is ensured by quality control and quality assurance programs operated by an aduiting system that includes licensing officials and the customer

  16. MOX fuel fabrication technology in J-MOX

    International Nuclear Information System (INIS)

    Osaka, Shuichi; Yoshida, Ryouichi; Yamazaki, Yukiko; Ikeda, Hiroyuki

    2014-01-01

    Japan Nuclear Fuel Ltd. (JNFL) has constructed JNFL MOX Fuel Fabrication Plant (J-MOX) since 2010. The MIMAS process has been introduced in the powder mixing process from AREVA NC considering a lot of MOX fuel fabrication experiences at MELOX plant in France. The feed material of Pu for J-MOX is MH-MOX powder from Rokkasho Reprocessing Plant (RRP) in Japan. The compatibility of the MH-MOX powder with the MIMAS process was positively evaluated and confirmed in our previous study. This paper describes the influences of the UO2 powder and the recycled scrap powder on the MOX pellet density. (author)

  17. Direct fabrication of 238PuO2 fuel forms

    International Nuclear Information System (INIS)

    Burney, G.A.; Congdon, J.W.

    1982-07-01

    The current process for the fabrication of 238 PuO 2 heat sources includes precipitation of small particle plutonium oxalate crystals (4 to 6 μm diameter), a calcination to PuO 2 , ball milling, cold pressing, granulation (60 to 125 μm), and granule sintering prior to hot pressing the fuel pellet. A new two-step direct-strike Pu(III) oxalate precipitation method which yields mainly large well-developed rosettes (50 to 100 μm diameter) has been demonstrated in the laboratory and in the plant. These large rosettes are formed by agglomeration of small (2 to 4 μm) crystals, and after calcining and sintering, were directly hot pressed into fuel forms, thus eliminating several of the powder conditioning steps. Conditions for direct hot pressing of the large heat-treated rosettes were determined and a full-scale General Purpose Heat Source pellet was fabricated. The pellet had the desired granule-type microstructure to provide dimensional stability at high temperature. 27 figures

  18. MEMS-based fuel cells with integrated catalytic fuel processor and method thereof

    Science.gov (United States)

    Jankowski, Alan F [Livermore, CA; Morse, Jeffrey D [Martinez, CA; Upadhye, Ravindra S [Pleasanton, CA; Havstad, Mark A [Davis, CA

    2011-08-09

    Described herein is a means to incorporate catalytic materials into the fuel flow field structures of MEMS-based fuel cells, which enable catalytic reforming of a hydrocarbon based fuel, such as methane, methanol, or butane. Methods of fabrication are also disclosed.

  19. Fabrication and characterization of MX-type fuels and fuel pins

    International Nuclear Information System (INIS)

    Richter, K.; Bartscher, W.; Benedict, U.; Gueugnon, J.F.; Kutter, H.; Sari, C.; Schmidt, H.E.

    1978-01-01

    This paper summarizes the most important fabrication parameters and characterization of fuel and fuel pins obtained during the investigation of uranium-plutonium carbides, oxicarbides, carbonitrides and nitrides in the past years at the European Institute for Transuranium Elements at Karlsruhe. All preparation methods discussed are based on carbothermic reduction of a mechanical blend of uranium-plutonium oxide and carbon powder. General data for carbothermic reduction processes are discussed (influence of starting material, homogeneity, control of degree of reaction, etc). A survey of different preparation methods investigated is given. Limitations with respect to temperature and atmosphere for both carbothermic reduction processes and sintering conditions for the different compounds are summarized. A special preparation process for mixed carbonitrides with low nitrogen content (U,Pu)sub(1-x)Nsub(x) in the range 0.1 0 C to 1400 0 C by means of a modulated electron beam technique. A scheme is proposed, which allows to predict the thermal properties of MX fuels on the basis of their chemical composition and porosity. Preparation, preirradiation characterization and final controls of fuel test pins for pellet and vibrocompacted type of pins are described and the most important data summarized for all advanced fuels irradiated at Dounreay (DN1) and Rapsodie Fast Reactor (DN2) within the TU irradiation programme

  20. Permeation of Military Fuels Through Nitrile-Coated Fabrics Used for Collapsible Fuel Storage Containers

    Science.gov (United States)

    2014-03-01

    materials when challenged with three separate military fuels. ..................................................................8 Figure 6. Effect of...three separate military fuels. The permeation rates for the ASTM Ref Fuel B were significantly larger for six of the nine fabrics. The Bell Avon...the Compatibility of Nitrile Rubber with Brazilian Biodiesel , Energy 2013, 49, 102. 6. Seil, D.; Wolf, F. Nitrile and Polyacrylic Rubbers, Rubber

  1. ThO2-based pellet fuels - their properties, methods of fabrication, and irradiation performance: a critical assessment of the state of the technology and recommendations for further work

    Energy Technology Data Exchange (ETDEWEB)

    Hart, P.E.; Griffin, C.W.; Hsieh, K.A.; Matthews, R.B.; White, G.D.

    1979-09-01

    This critical assessment of the ThO/sub 2/-UO/sub 2/ pellet fuel technology was conducted in support of the Fuels Refabrication and Development Program (FRAD). Included in this critical review are the following areas: powder preparation; pellet fabrication; fuel chemical, physical, and mechanical properties; and fuel irradiation performance. The authors identify (1) areas where data are either deficient or lacking and (2) requirements for additional development and experimental work.

  2. ThO2-based pellet fuels - their properties, methods of fabrication, and irradiation performance: a critical assessment of the state of the technology and recommendations for further work

    International Nuclear Information System (INIS)

    Hart, P.E.; Griffin, C.W.; Hsieh, K.A.; Matthews, R.B.; White, G.D.

    1979-09-01

    This critical assessment of the ThO 2 -UO 2 pellet fuel technology was conducted in support of the Fuels Refabrication and Development Program (FRAD). Included in this critical review are the following areas: powder preparation; pellet fabrication; fuel chemical, physical, and mechanical properties; and fuel irradiation performance. The authors identify (1) areas where data are either deficient or lacking and (2) requirements for additional development and experimental work

  3. Fabrication and performance testing of CANDU mixed-oxide fuel

    International Nuclear Information System (INIS)

    Dimayuga, F.C.; Floyd, M.R.; Cox, D.S.

    2000-01-01

    AECL's mixed-oxide fuel fabrication activities are performed in the Recycle Fuel Fabrication Laboratories (RFFL) at the Chalk River Laboratories. Since the start-up of the RFFL in the mid-1970s, several fabrication campaigns have been conducted in the facility, producing various types of mixed-oxide (MOX) fuel, which were used for both irradiation and physics testing. More recently, CANDU fuel bundles containing 0.5 w-t % plutonium in natural uranium, produced in the RFFL, were successfully irradiated in the NRU reactor at powers up to 65 kW/m and to burnups ranging from 13 to 23 MW·d/kg HE. Two of the bundles had power histories that bound the normal powers and burnups of natural UO 2 CANDU fuel ( 2 fuel. Significantly more grain growth was observed than that expected for UO 2 fuel; however, this increase in grain growth had no effect on the overall performance of the fuel. Two other bundles operated to extended burnups of 19 to 23 MW·d/kg HE. Burnup extension above 15 MW·d/kg HE only had a small effect on FGR. (author)

  4. Gel-sphere-pac reactor fuel fabrication and its application to a variety of fuels

    International Nuclear Information System (INIS)

    Olsen, A.R.; Judkins, R.R.

    1979-12-01

    The gel-sphere-pac fuel fabrication option was evaluated for its possible application to commercial scale fuel fabrication for 19 fuel element designs that use oxide fuel in metal clad rods. The dry gel spheres are prepared at the reprocessing plant and are then calcined, sintered, inspected, and loaded into fuel rods and packed by low-energy vibration. A fuel smear density of 83 to 88% theoretical can be obtained. All fuel fabrication process steps were defined and evaluated from fuel receiving to finished fuel element shipping. The evaluation also covers the feasibility of the process, the current status of technology, estimates of the required time and cost to develop the technology to commercial status, and the safety and licensability of commercial scale plants. The primary evaluation was for a Light-Water Reactor fuel element containing (U,Pu)O 2 fuel. The other 18 fuel element types - 3 for Light-Water Reactors, 1 for a Heavy-Water Reactor, 1 for a Gas-Cooled Fast Reactor, 7 for Liquid-Metal-Cooled Fast Breeder Reactors, and 3 pairs for Light-Water Prebreeder and Breeder Reactors - were compared with the Light-Water Reactor. The gel-sphere-pac option was found applicable to 17 of the 19 element types; the characteristics of a commercial scale plant were defined for these for making cost estimates for such plants. The evaluation clearly shows the gel-sphere-pac process to be a viable fuel fabrication option. Estimates indicate a significant potential fabrication cost advantage for the gel-sphere-pac process if a remotely operated and remotely maintained fuel fabrication plant is required

  5. Fabric-based alkaline direct formate microfluidic fuel cells.

    Science.gov (United States)

    Domalaon, Kryls; Tang, Catherine; Mendez, Alex; Bernal, Franky; Purohit, Krutarth; Pham, Linda; Haan, John; Gomez, Frank A

    2017-04-01

    Fabric-based microfluidic fuel cells (MFCs) serve as a novel, cost-efficient alternative to traditional FCs and batteries, since fluids naturally travel across fabric via capillary action, eliminating the need for an external pump and lowering production and operation costs. Building on previous research with Y-shaped paper-based MFCs, fabric-based MFCs mitigate fragility and durability issues caused by long periods of fuel immersion. In this study, we describe a microfluidic fabric-based direct formate fuel cell, with 5 M potassium formate and 30% hydrogen peroxide as the anode fuel and cathode oxidant, respectively. Using a two-strip, stacked design, the optimized parameters include the type of encasement, the barrier, and the fabric type. Surface contact of the fabric and laminate sheet expedited flow and respective chemical reactions. The maximum current (22.83 mA/cm 2 ) and power (4.40 mW/cm 2 ) densities achieved with a 65% cotton/35% polyester blend material are a respective 8.7% and 32% higher than previous studies with Y-shaped paper-based MFCs. In series configuration, the MFCs generate sufficient energy to power a handheld calculator, a thermometer, and a spectrum of light-emitting diodes. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Redundancy of Supply in the International Nuclear Fuel Fabrication Market: Are Fabrication Services Assured?

    International Nuclear Information System (INIS)

    Seward, Amy M.; Toomey, Christopher; Ford, Benjamin E.; Wood, Thomas W.; Perkins, Casey J.

    2011-01-01

    For several years, Pacific Northwest National Laboratory (PNNL) has been assessing the reliability of nuclear fuel supply in support of the U.S. Department of Energy/National Nuclear Security Administration. Three international low enriched uranium reserves, which are intended back up the existing and well-functioning nuclear fuel market, are currently moving toward implementation. These backup reserves are intended to provide countries credible assurance that of the uninterrupted supply of nuclear fuel to operate their nuclear power reactors in the event that their primary fuel supply is disrupted, whether for political or other reasons. The efficacy of these backup reserves, however, may be constrained without redundant fabrication services. This report presents the findings of a recent PNNL study that simulated outages of varying durations at specific nuclear fuel fabrication plants. The modeling specifically enabled prediction and visualization of the reactors affected and the degree of fuel delivery delay. The results thus provide insight on the extent of vulnerability to nuclear fuel supply disruption at the level of individual fabrication plants, reactors, and countries. The simulation studies demonstrate that, when a reasonable set of qualification criteria are applied, existing fabrication plants are technically qualified to provide backup fabrication services to the majority of the world's power reactors. The report concludes with an assessment of the redundancy of fuel supply in the nuclear fuel market, and a description of potential extra-market mechanisms to enhance the security of fuel supply in cases where it may be warranted. This report is an assessment of the ability of the existing market to respond to supply disruptions that occur for technical reasons. A forthcoming report will address political disruption scenarios.

  7. Redundancy of Supply in the International Nuclear Fuel Fabrication Market: Are Fabrication Services Assured?

    Energy Technology Data Exchange (ETDEWEB)

    Seward, Amy M.; Toomey, Christopher; Ford, Benjamin E.; Wood, Thomas W.; Perkins, Casey J.

    2011-11-14

    For several years, Pacific Northwest National Laboratory (PNNL) has been assessing the reliability of nuclear fuel supply in support of the U.S. Department of Energy/National Nuclear Security Administration. Three international low enriched uranium reserves, which are intended back up the existing and well-functioning nuclear fuel market, are currently moving toward implementation. These backup reserves are intended to provide countries credible assurance that of the uninterrupted supply of nuclear fuel to operate their nuclear power reactors in the event that their primary fuel supply is disrupted, whether for political or other reasons. The efficacy of these backup reserves, however, may be constrained without redundant fabrication services. This report presents the findings of a recent PNNL study that simulated outages of varying durations at specific nuclear fuel fabrication plants. The modeling specifically enabled prediction and visualization of the reactors affected and the degree of fuel delivery delay. The results thus provide insight on the extent of vulnerability to nuclear fuel supply disruption at the level of individual fabrication plants, reactors, and countries. The simulation studies demonstrate that, when a reasonable set of qualification criteria are applied, existing fabrication plants are technically qualified to provide backup fabrication services to the majority of the world's power reactors. The report concludes with an assessment of the redundancy of fuel supply in the nuclear fuel market, and a description of potential extra-market mechanisms to enhance the security of fuel supply in cases where it may be warranted. This report is an assessment of the ability of the existing market to respond to supply disruptions that occur for technical reasons. A forthcoming report will address political disruption scenarios.

  8. Fabrication of superhydrophobic cotton fabrics using crosslinking polymerization method

    Science.gov (United States)

    Jiang, Bin; Chen, Zhenxing; Sun, Yongli; Yang, Huawei; Zhang, Hongjie; Dou, Haozhen; Zhang, Luhong

    2018-05-01

    With the aim of removing and recycling oil and organic solvent from water, a facile and low-cost crosslinking polymerization method was first applied on surface modification of cotton fabrics for water/oil separation. Micro-nano hierarchical rough structure was constructed by triethylenetetramine (TETA) and trimesoyl chloride (TMC) that formed a polymeric layer on the surface of the fabric and anchored Al2O3 nanoparticles firmly between the fabric surface and the polymer layer. Superhydrophobic property was further obtained through self-assembly grafting of hydrophobic groups on the rough surface. The as-prepared cotton fabric exhibited superoleophilicity in atmosphere and superhydrophobicity both in atmosphere and under oil with the water contact angle of 153° and 152° respectively. Water/oil separation test showed that the as-prepared cotton fabric can handle with various oil-water mixtures with a high separation efficiency over 99%. More importantly, the separation efficiency remained above 98% over 20 cycles of reusing without losing its superhydrophobicity which demonstrated excellent reusability in oil/water separation process. Moreover, the as-prepared cotton fabric possessed good contamination resistance ability and self-cleaning property. Simulation washing process test showed the superhydrophobic cotton fabric maintained high value of water contact angle above 150° after 100 times washing, indicating great stability and durability. In summary, this work provides a brand-new way to surface modification of cotton fabric and makes it a promising candidate material for oil/water separation.

  9. Sintering furnace for remote fuel fabrication

    International Nuclear Information System (INIS)

    Bowen, W.W.

    1978-10-01

    Component testing and evaluation of a chemical vapor deposition Re/W muffle has been initiated. Hydrogen permeation testing and thermal cycling behavior will be evaluated. Fabrication of prototype 10-12 Kg furnace is scheduled for completion late in 1979, at which time testing of the system will be initiated

  10. Fabrication of electroslag welded Magnox fuel transport flasks

    International Nuclear Information System (INIS)

    Tuliani, S.S.

    1979-01-01

    The high weld metal deposition rate of the electroslag welding process offers an attractive method of fabricating nuclear fuel transport flasks from 370 mm (14.5in) thick steel plates. The paper describes pre-production trials carried out on full scale corner-section joints to establish that the weld metal meets the exacting mechanical property requirements for the Nuclear Industry. The paper presents results obtained on welds produced using two base metal compositions and two wires, one recommended for submerged-arc and the other for electroslag welding processes. Details of mechanical tests and metallographic examinations are given which led to the selection of the latter type of wire. It was found that while the weld metal deposited by this process may be sensitive to cracking, this can be avoided by careful selection of welding consumables and sound joints can be obtained under production conditions. (author)

  11. Greenfield Alternative Study LEU-Mo Fuel Fabrication Facility

    Energy Technology Data Exchange (ETDEWEB)

    Washington Division of URS

    2008-07-01

    This report provides the initial “first look” of the design of the Greenfield Alternative of the Fuel Fabrication Capability (FFC); a facility to be built at a Greenfield DOE National Laboratory site. The FFC is designed to fabricate LEU-Mo monolithic fuel for the 5 US High Performance Research Reactors (HPRRs). This report provides a pre-conceptual design of the site, facility, process and equipment systems of the FFC; along with a preliminary hazards evaluation, risk assessment as well as the ROM cost and schedule estimate.

  12. Description of a reference mixed oxide fuel fabrication plant (MOFFP)

    International Nuclear Information System (INIS)

    1978-01-01

    In order to evaluate the environment impact, due to the Mixed Oxide Fuel Fabrication Plants, work has been initiated to describe the general design and operating conditions of a reference Mixed Oxide Fuel Fabrication Plant (MOFFP) for the 1990 time frame. The various reference data and basic assumptions for the reference MOFFP plant have been defined after discussion with experts. The data reported in this document are only made available to allow an evaluation of the environmental impact due to a reference MOFFP plant. These data have therefore not to be used as recommandation, standards, regulatory guides or requirements

  13. Development of technology of high density LEU dispersion fuel fabrication

    International Nuclear Information System (INIS)

    Wiencek, T.; Totev, T.

    2007-01-01

    Advanced Materials Fabrication Facilities at Argonne National Laboratory have been involved in development of LEU dispersion fuel for research and test reactors from the beginning of RERTR program. This paper presents development of technology of high density LEU dispersion fuel fabrication for full size plate type fuel elements. A brief description of Advanced Materials Fabrication Facilities where development of the technology was carried out is given. A flow diagram of the manufacturing process is presented. U-Mo powder was manufactured by the rotating electrode process. The atomization produced a U-Mo alloy powder with a relatively uniform size distribution and a nearly spherical shape. Test plates were fabricated using tungsten and depleted U-7 wt.% Mo alloy, 4043 Al and Al-2 wt% Si matrices with Al 6061 aluminum alloy for the cladding. During the development of the technology of manufacturing of full size high density LEU dispersion fuel plates special attention was paid to meet the required homogeneity, bonding, dimensions, fuel out of zone and other mechanical characteristics of the plates.

  14. Fabrication and control of fuel cans

    International Nuclear Information System (INIS)

    Henckes, J.

    The two requirements stipulated for the cladding tube are (1) to form an initial barrier and this implies a chemical, mechanical, thermal and nuclear resistance, and (2) to be as transparent as possible to neutrons and thermal exchanges. It is shown how these two contradictory conditions led to the choice of Zircaloy 4. The fabrication, which includes the rolling, the thermal treatment and the finishing are described, as is the testing and inspection at each stage of production [fr

  15. Experiences in transferring of AFA 3G fuel assembly fabrication

    International Nuclear Information System (INIS)

    Yang Xiaodong; Wu Zhiming; Luo Jiankang

    2002-01-01

    Implementation program is developed for the transferring of AFA 3G technology, together with the project management experts designated by Framatome Company, to facilitate the technology import under the guidance of strict program. Technical documents and quality insurance management documents are developed based on the full understanding of the information provided by Framatome to guide the fabrication of AFA 3G fuel elements. Technical requirement suggested by Framatome is adopted as much as possible, considering the practical process capability of YFP. The focus is the technology about fabrication difficulties in the AFA 3G technology, to insure the successful transfer of the AFA 3G fabrication technology

  16. Fabrication of metallic fuel for fast breeder reactor

    International Nuclear Information System (INIS)

    Saify, M.T.; Jha, S.K.; Abdulla, K.K.; Kumar, Arbind; Mittal, R.K.; Prasad, R.S.; Mahule, N.; Kumar, Arun; Prasad, G.J.

    2012-01-01

    Natural uranium oxide fuelled PHWRs comprises of first stage of Indian nuclear power programme. Liquid metal fast breeder reactors fuelled by Pu (from PHWR's) form the second stage. A shorter reactor doubling time is essential in order to accelerate the nuclear power growth in India. Metallic fuels are known to provide shorter doubling times, necessitating to be used as driver fuel for fast breeder reactors. One of the fabrication routes for metallic fuels having random grain orientation, is injection casting technique. The technique finds its basis in an elementary physical concept - the possibility of supporting a liquid column within a tube, by the application of a pressure difference across the liquid interface inside and outside the tube. At AFD, BARC a facility has been set-up for injection casting of uranium rods in quartz tube moulds, demoulding of cast rods, end-shearing of rods and an automated inspection system for inspection of fuel rods with respect to mass, length, diameter and diameter variation along the length and internal and external porosities/voids. All the above facilities have been set-up in glove boxes and have successfully been used for fabrication of uranium bearing fuel rods. The facility has been designed for fabrication and inspection of Pu-bearing metallic fuels also, if required

  17. Literature search on Light Water Reactor (LWR) fuel and absorber rod fabrication, 1960--1976

    Energy Technology Data Exchange (ETDEWEB)

    Sample, C R [comp.

    1977-02-01

    A literature search was conducted to provide information supporting the design of a conceptual Light Water Reactor (LWR) Fuel Fabrication plant. Emphasis was placed on fuel processing and pin bundle fabrication, effects of fuel impurities and microstructure on performance and densification, quality assurance, absorber and poison rod fabrication, and fuel pin welding. All data have been taken from publicly available documents, journals, and books. This work was sponsored by the Finishing Processes-Mixed Oxide (MOX) Fuel Fabrication Studies program at HEDL.

  18. Literature search on Light Water Reactor (LWR) fuel and absorber rod fabrication, 1960--1976

    International Nuclear Information System (INIS)

    Sample, C.R.

    1977-02-01

    A literature search was conducted to provide information supporting the design of a conceptual Light Water Reactor (LWR) Fuel Fabrication plant. Emphasis was placed on fuel processing and pin bundle fabrication, effects of fuel impurities and microstructure on performance and densification, quality assurance, absorber and poison rod fabrication, and fuel pin welding. All data have been taken from publicly available documents, journals, and books. This work was sponsored by the Finishing Processes-Mixed Oxide (MOX) Fuel Fabrication Studies program at HEDL

  19. Artificial vision in nuclear fuel fabrication

    International Nuclear Information System (INIS)

    Dorado, P.

    2007-01-01

    The development of artificial vision techniques opens a door to the optimization of industrial processes which the nuclear industry cannot miss out on. Backing these techniques represents a revolution in security and reliability in the manufacturing of a highly technological products as in nuclear fuel. Enusa Industrias Avanzadas S. A. has successfully developed and implemented the first automatic inspection equipment for pellets by artificial vision in the European nuclear industry which is nowadays qualified and is already developing the second generation of this machine. There are many possible applications for the techniques of artificial vision in the fuel manufacturing processes. Among the practices developed by Enusa Industrias Avanzadas are, besides the pellets inspection, the rod sealing drills detection and positioning in the BWR products and the sealing drills inspection in the PWR fuel. The use of artificial vision in the arduous and precise processes of full inspection will allow the absence of human error, the increase of control in the mentioned procedures, the reduction of doses received by the personnel, a higher reliability of the whole of the operations and an improvement in manufacturing costs. (Author)

  20. Fission product behaviors in spent fuel materials during DUPIC fuel fabrication process

    International Nuclear Information System (INIS)

    Kim, J. H.; Na, S. H.; Lee, J. H.; Yang, M. S.

    2002-01-01

    In order to obtain the fundamental data for the analysis of fission product behaviors during DUPIC fuel fabrication process, which is to convert spent PWR fuel into CANDU reactor fuel, the measurement system of radioactivity in spent fuel materials by gamma spectrometry technique was installed in IMEF M6 hot cell,and the preliminary analysis on the release behaviors of fission gas during the DUPIC fuel fabrication process were conducted. Based on the radioactivity measurement for the spent oxidized powder, green pellet and the sintered pellet produced from DUPIC fabrication process, it was found that little Cs-137 was released during OREOX process, but almost 99% of Cs-137 was released during sintering process. The release rate of both Zr-95 and Ru-103 was not so high during sintering process

  1. Fabrication and irradiation performance of French HTGR fuel

    International Nuclear Information System (INIS)

    Moreau, C.; Ballagny, A.; Bujas, R.; Holder, J.; Ranc, R.; Soulhier, R.

    1977-01-01

    The fabrication of fuel for high-temperature reactors has been carried out in France either by using the techniques of the General Atomic Company or by adapting European techniques to the characteristics of the American fuel. Currently, the principal efforts are directed towards fuel containing enriched uranium and thorium. Prior to this, a large body of experience had been accumulated on the low enriched fuel of the type used in the Dragon reactor. Installations now in service permit fabrication, at realistic levels, of all the different parts comprising the fuel block. The kernels of fissile particles are made by loading of ion-exchange resin beads and conversion by thermal treatment. The fertile kernels are obtained by dry agglomeration of thorine powder. The coatings, of either BISO or TRISO design (pyrocarbon or pyrocarbon and silicon carbide), are deposited in a fluidized bed in a 127-mm-diameter industrial furnace. The fuel rods (or compacts) are obtained by injecting a pitch loaded with graphite powder into a bed of particles. Another technique, which is now under development, consists of hot-pressing the particles which have been mixed with resin-impregnated graphite powder and then polymerizing them. In both cases, a final thermal treatment is carried out at 1800 0 C. Research and development in the machining of the prismatic graphite blocks has been performed by the Atelier ''Graphite'' at the Marcoule Research Centre. A large programme of irradiations has permitted testing of the individual fuel components followed by tests on complete fuel assemblies. Particles, fuel rods and graphite have been tested in capsules placed in experimental French reactors. Fuel elements have been proof-tested either in the irradiation loops of the Osiris and Pegasus reactors or in the Dragon reactor. The results of these tests have shown that the French fuel can withstand the operating conditions in a power reactor (temperature, fast fluence, burnup) without exceeding the

  2. Design and fabrication procedures of Super-Phenix fuel elements

    International Nuclear Information System (INIS)

    Leclere, J.; Vialard, J.-L.; Delpeyroux, P.

    1975-01-01

    For Super-Phenix fuel assemblies, Phenix technological arrangements will be used again, but they will be simplified as far as possible. The maximum fuel can temperature has been lowered in order to obtain a good behavior of hexagonal tubes and cans at high irradiation levels. An important experimental programme and the experience gained from Phenix operation will confirm the merits of the options retained. The fuel element fabrication is envisaged to take place in the plutonium workshop at Cadarache. Usual procedures will be employed and both reliability and automation will be increased [fr

  3. Fabrication of oxide dispersion strengthened ferritic clad fuel pins

    International Nuclear Information System (INIS)

    Zirker, L.R.; Bottcher, J.H.; Shikakura, S.; Tsai, C.L.

    1991-01-01

    A resistance butt welding procedure was developed and qualified for joining ferritic fuel pin cladding to end caps. The cladding are INCO MA957 and PNC ODS lots 63DSA and 1DK1, ferritic stainless steels strengthened by oxide dispersion, while the end caps are HT9 a martensitic stainless steel. With adequate parameter control the weld is formed without a residual melt phase and its strength approaches that of the cladding. This welding process required a new design for fuel pin end cap and weld joint. Summaries of the development, characterization, and fabrication processes are given for these fuel pins. 13 refs., 6 figs., 1 tab

  4. Nuclear Cryogenic Propulsion Stage Fuel Design and Fabrication

    Science.gov (United States)

    Hickman, Robert; Broadway, Jeramie; Mireles, Omar; Webb, Jon; Qualls, Lou

    2012-01-01

    Nuclear Cryogenic Propulsion Stage (NCPS) is a game changing technology for space exploration. Goal of assessing the affordability and viability of an NCPS includes these overall tasks: (1) Pre-conceptual design of the NCPS and architecture integration (2) NCPS Fuel Design and Testing (3) Nuclear Thermal Rocket Element Environmental Simulator (NTREES) (4) Affordable NCPS Development and Qualification Strategy (5) Second Generation NCPS Concepts. There is a critical need for fuels development. Fuel task objectives are to demonstrate capabilities and critical technologies using full scale element fabrication and testing.

  5. Fabrication details for wire wrapped fuel assembly components

    International Nuclear Information System (INIS)

    Bosy, B.J.

    1978-09-01

    Extensive hydraulic testing of simulated LMFBR blanket and fuel assemblies is being carried out under this MIT program. The fabrication of these test assemblies has involved development of manufacturing procedures involving the wire wrapped pins and the flow housing. The procedures are described in detail in the report

  6. Facility safeguards at an LEU fuel fabrication facility in Japan

    International Nuclear Information System (INIS)

    Kuroi, H.; Osabe, T.

    1984-01-01

    A facility description of a Japanese LEU BWR-type fuel fabrication plant focusing on safeguards viewpoints is presented. Procedures and practices of MC and A plan, measurement program, inventory taking, and the report and record system are described. Procedures and practices of safeguards inspection are discussed and lessons learned from past experiences are reviewed

  7. Standard model for safety analysis report of fuel fabrication plants

    International Nuclear Information System (INIS)

    1980-09-01

    A standard model for a safety analysis report of fuel fabrication plants is established. This model shows the presentation format, the origin, and the details of the minimal information required by CNEN (Comissao Nacional de Energia Nuclear) aiming to evaluate the requests of construction permits and operation licenses made according to the legislation in force. (E.G.) [pt

  8. Fabrication of nano-structured UO2 fuel pellets

    International Nuclear Information System (INIS)

    Yang, Jae Ho; Kang, Ki Won; Rhee, Young Woo; Kim, Dong Joo; Kim, Jong Heon; Kim, Keon Sik; Song, Kun Woo

    2007-01-01

    Nano-structured materials have received much attention for their possibility for various functional materials. Ceramics with a nano-structured grain have some special properties such as super plasticity and a low sintering temperature. To reduce the fuel cycle costs and the total mass of spent LWR fuels, it is necessary to extend the fuel discharged burn-up. In order to increase the fuel burn-up, it is important to understand the fuel property of a highly irradiated fuel pellet. Especially, research has focused on the formation of a porous and small grained microstructure in the rim area of the fuel, called High Burn-up Structure (HBS). The average grain size of HBS is about 300nm. This paper deals with the feasibility study on the fabrication of nano-structured UO 2 pellets. The nano sized UO 2 particles are prepared by a combined process of a oxidation-reducing and a mechanical milling of UO 2 powder. Nano-structured UO 2 pellets (∼300nm) with a density of ∼93%TD can be obtained by sintering nano-sized UO 2 compacts. The SEM study reveals that the microstructure of the fabricated nano-structure UO 2 pellet is similar to that of HBS. Therefore, this bulk nano-structured UO 2 pellet can be used as a reference pellet for a measurement of the physical properties of HBS

  9. Product Conversion: The Link between Separations and Fuel Fabrication

    International Nuclear Information System (INIS)

    Felker, L.K.; Vedder, R.J.; Walker, E.A.; Collins, E.D.

    2008-01-01

    Several chemical processing flowsheets are under development for the separation and isolation of the actinide, lanthanide, and fission product streams in spent nuclear fuel. The conversion of these product streams to solid forms, typically oxides, is desired for waste disposition and recycle of product fractions back into transmutation fuels or targets. The modified direct denitration (MDD) process developed at Oak Ridge National Laboratory (ORNL) in the 1980's offers significant advantages for the conversion of the spent fuel products to powder form suitable for direct fabrication into recycle fuels. A glove-box-contained MDD system and a fume-hood-contained system have been assembled at ORNL for the purposes of testing the co-conversion of uranium and mixed-actinide products. The current activities are focused on the conversion of the first products from the processing of spent nuclear fuel in the Coupled End-to-End Demonstration currently being conducted at ORNL. (authors)

  10. Nondestructive characterization methods for monolithic solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Ellingson, W.A.

    1993-01-01

    Monolithic solid oxide fuel cells (MSOFCS) represent a potential breakthrough in fuel cell technology, provided that reliable fabrication methods can be developed. Fabrication difficulties arise in several steps of the processing: First is the fabrication of uniform thin (305 {mu}m) single-layer and trilayer green tapes (the trilayer tapes of anode/electrolyte/cathode and anode/interconnect/cathode must have similar coefficients of thermal expansion to sinter uniformly and to have the necessary electrochemical properties); Second is the development of fuel and oxidant channels in which residual stresses are likely to develop in the tapes; Third is the fabrication of a ``complete`` cell for which the bond quality between layers and the quality of the trilayers must be established; and Last, attachment of fuel and oxidant manifolds and verification of seal integrity. Purpose of this report is to assess nondestructive characterization methods that could be developed for application to laboratory, prototype, and full-scale MSOFCs.

  11. Fabrication of metallic channel-containing UO2 fuels

    International Nuclear Information System (INIS)

    Yang, Jae Ho; Song, Kun Woo; Kim, Keon Sik; Jung, Youn Ho

    2004-01-01

    The uranium dioxide is widely used as a fuel material in the nuclear industry, owing to many advantages. But it has a disadvantage of having the lowest thermal conductivity of all kinds of nuclear fuels; metal, carbide, nitride. It is well known that the thermal conductivity of UO 2 fuel is enhanced by making, so called, the CERMET (ceramic-metal) composite which consists of both continuous body of highly thermal-conducting metal and UO 2 islands. The CERMET fuel fabrication technique needs metal phase of at least 30%, mostly more than 50%, of the volume of the pellet in order to keep the metal phase interconnected. This high volume fraction of metal requires such a high enrichment of U that the parasitic effect of metal should be compensated. Therefore, it is attractive to develop an innovative composite fuel that can form continuous metal phase with a small amount of metal. In this investigation, a feasibility study was made on how to make such an innovative fuel. Candidate metals (W, Mo, Cr) were selected, and fabrication process was conceptually designed from thermodynamic calculations. We have experimentally found that a metal phase envelops perfectly UO 2 grains, forming continuous channel throughout the pellet, and improving the thermal conductivity of pellet

  12. U-10Mo Baseline Fuel Fabrication Process Description

    Energy Technology Data Exchange (ETDEWEB)

    Hubbard, Lance R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Arendt, Christina L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Dye, Daniel F. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Clayton, Christopher K. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lerchen, Megan E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lombardo, Nicholas J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Zacher, Alan H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2017-09-27

    This document provides a description of the U.S. High Power Research Reactor (USHPRR) low-enriched uranium (LEU) fuel fabrication process. This document is intended to be used in conjunction with the baseline process flow diagram (PFD) presented in Appendix A. The baseline PFD is used to document the fabrication process, communicate gaps in technology or manufacturing capabilities, convey alternatives under consideration, and as the basis for a dynamic simulation model of the fabrication process. The simulation model allows for the assessment of production rates, costs, and manufacturing requirements (manpower, fabrication space, numbers and types of equipment, etc.) throughout the lifecycle of the USHPRR program. This document, along with the accompanying PFD, is updated regularly

  13. Assesment On The Possibility To Modify Fabrication Equipment For Fabrication Of HWR And LWR Fuel Elements

    International Nuclear Information System (INIS)

    Tri-Yulianto

    1996-01-01

    Based on TOR BATAN for PELITA VI. On of BATAN program in the fuel element production technology section is the acquisition of the fuel element fabrication technology for research reactor as well as power reactor. The acquisition can be achieved using different strategies, e.g. by utilizing the facility owned for research and development of the technology desired or by transferring the technology directly from the source. With regards to the above, PEBN through its facility in BEBE has started the acquisition of the fuel element fabrication technology for power reactor by developing the existing equipment initially designed to fabricate HWR Cinere fuel element. The development, by way of modifying the equipment, is intended for the production of HWR (Candu) and LWR (PWR and BWR) fuel elements. To achieve above objective, at the early stage of activity, an assesment on the fabrication equipment for pelletizing, component production and assembly. The assesment was made by comparing the shape and the size of the existing fuel element with those used in the operating reactors such as Candu reactors, PWR and BWR. Equipment having the potential to be modified for the production of HWR fuel elements are as followed: For the pelletizing equipment, the punch and dies can be used of the pressing machine for making green pellet can be modified so that different sizes of punch and dies can be used, depending upon the size of the HWR and LWR pellets. The equipment for component production has good potential for modification to produce the HWR Candu fuel element, which has similar shape and size with those of the existing fuel element, while the possibility of producing the LWR fuel element component is small because only a limited number of the required component can be made with the existing equipment. The assembly equipment has similar situation whit that of the component production, that is, to assemble the HWR fuel element modification of few assembly units very probable

  14. Quality control in the fabrication of prototype nuclear fuel in Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Nocetti, C.A.; Rodriguez, J.G. (Instituto Nacional de Investigaciones Nucleares, Mexico City (Mexico)); Muehling, G. (Kernforschungszentrum Karlsruhe GmbH (Germany, F.R.))

    1991-02-01

    At the Mexican National Institute of Nuclear Research (ININ) a pilot plant facility was installed for UO{sub 2} fuel and fuel pin fabrication. During various fabrication campaigns different quality control procedures were used starting from a simple inspection and control of the final products up to more detailed quality control procedures, where statistical methods were used to control the entire fabrication steps. The results of diameter and density measurements, received on the basis of two different fabrication campaigns with different quality control procedures, clearly show the advantages of the more developed statistical procedures. Procress capability analyses were also performed confirming a considerable improvement with respect to the values for process performance and distribution and for the process yield also in the same direction. (orig.).

  15. Nanocrystal thin film fabrication methods and apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Kagan, Cherie R.; Kim, David K.; Choi, Ji-Hyuk; Lai, Yuming

    2018-01-09

    Nanocrystal thin film devices and methods for fabricating nanocrystal thin film devices are disclosed. The nanocrystal thin films are diffused with a dopant such as Indium, Potassium, Tin, etc. to reduce surface states. The thin film devices may be exposed to air during a portion of the fabrication. This enables fabrication of nanocrystal-based devices using a wider range of techniques such as photolithography and photolithographic patterning in an air environment.

  16. The fabrication of nuclear fuel elements in Mexico

    International Nuclear Information System (INIS)

    Guerrero Morillo, H.L.

    1977-01-01

    The situation of nuclear electricity generation in Mexico in 1976 is described: two nuclear reactors were under construction but no definite programme on the type and start-up dates for the next power plants existed. However, the existence of a general plan on nuclear power plants is mentioned, which, according to the latest estimates, will provide 10,000MW installed by 1990. The national intention, as laid down in an appropriate Law, is to supply domestic nuclear fuel to the power reactors operating in the country, starting with the first reloading of the two BWRs at the first national station in Laguna Verde, required at the end of 1981 and 1982, respectively. Before this can be achieved and to provide the relatively small amounts of fuel elements for the two reactors, Mexico must adopt a strategy of fuel elements fabrication. The two main options are analysed: (1) to delay local fabrication until a national nuclear programme has been defined, meanwhile purchasing abroad the necessary initial cores and refuelling; (2) to start local fabrication of fuel elements as soon as possible in order to provide the first refuelling of the first unit of Laguna Verde, confronting the economic risks of such a decision with the advantages of immediate action. Both options are analysed in detail, comparing them especially from the economic point of view. Current information from potential licensors for design and manufacture are used in the analysis. (author)

  17. A facile method to fabricate superhydrophobic cotton fabrics

    Science.gov (United States)

    Zhang, Ming; Wang, Shuliang; Wang, Chengyu; Li, Jian

    2012-11-01

    A facile and novel method for fabricating superhydrophobic cotton fabrics is described in the present work. The superhydrophobic surface has been prepared by utilizing cationic poly (dimethyldiallylammonium chloride) and silica particles together with subsequent modification of (heptadecafluoro-1,1,2,2-tetradecyl) trimethoxysilane. The size distribution of silica particles was measured by Particle Size Analyzer. The cotton textiles before and after treatment were characterized by using scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). The wetting behavior of cotton samples was investigated by water contact angle measurement. Moreover, the superhydrophobic durability of coated cotton textiles has been evaluated by exposure, immersion and washing tests. The results show that the treated cotton fabrics exhibited excellent chemical stability and outstanding non-wettability with the WCA of 155 ± 2°, which offers an opportunity to accelerate the large-scale production of superhydrophobic textiles materials for new industrial applications.

  18. Method for fabricating semiconductor devices

    Science.gov (United States)

    Kaiser, William J. (Inventor); Grunthaner, Frank J. (Inventor); Hecht, Michael H. (Inventor); Bell, Lloyd D. (Inventor)

    1995-01-01

    A process for fabricating gold/gallium arsenide structures, in situ, on molecular beam epitaxially grown gallium arsenide. The resulting interface proves to be Ohmic, an unexpected result which is interpreted in terms of increased electrode interdiffusion. More importantly, the present invention surprisingly permits the fabrication of Ohmic contacts in a III-V semiconductor material at room temperature. Although it may be desireable to heat the Ohmic contact to a temperature of, for example, 200 degrees Centigrade if one wishes to further decrease the resistance of the contact, such low temperature annealing is much less likely to have any deleterious affect on the underlying substrate. The use of the term in situ herein, contemplates continuously maintaining an ultra-high vacuum, that is a vacuum which is at least 10.sup.-8 Torr, until after the metallization has been completed. An alternative embodiment of the present invention comprising an additional step, namely the termination of the gallium arsenide by a two monolayer thickness of epitaxial aluminum arsenide as a diffusion barrier, enables the recovery of Schottky barrier behavior, namely a rectified I-V characteristic. The present invention provides a significant breakthrough in the fabrication of III-V semiconductor devices wherein excellent Ohmic contact and Schottky barrier interfaces to such devices can be achieved simply and inexpensively and without requiring the high temperature processing of the prior art and also without requiring the use of exotic high temperature refractory materials as substitutes for those preferred contact metals such as gold, aluminum and the like.

  19. Technology of Fabrication for Sodium-cooled Fast Reactor Metallic Fuel

    International Nuclear Information System (INIS)

    Oh, S. J.; Kim, K. H.; Lee, C. T.; Ryu, H. J.; Ko, Y. M.; Woo, W. M.; Jang, S. J.; Lee, Y. S.; Lee, C. B.

    2008-02-01

    The fabrication process of metallic fuel for SFR(sodium fast reactor) of Generation-IV candidate reactors is composed of the fabrication of fuel pin, fuel rod, and fuel assembly. The key technology of the fabrication process for SFR can be referred to the fabrication technology of fuel pin. As SFR fuel contains MA(minor actinide) elements proceeding the recycling of actinide elements, it is so important to extinguish MA during irradiation in SFR, included in nuclear fuel through collection of volatile MA elements during fabrication of fuel pin. Hence, it is an imminent circumstance to develop the fabrication process of fuel pin. This report is an state-of art report related to the characteristics of irradiation performance for U-Zr- Pu metallic fuel, and the apparatus and the technology of conventional injection casting process. In addition, to overcome the drawbacks of the conventional injection casting and the U-Zr-Pu fuel, new fabrication technologies such as the gravity casting process, the casting of fuel pin to metal-barrier mold, the fabrication of particulate metallic fuel utilizing centrifugal atomization is surveyed and summarized. The development of new U-10Mo-X metallic fuel as nuclear fuel having a single phase in the temperature range between 550 and 950 .deg. C, reducing the re-distribution of the fuel elements and improving the compatibility between fuel and cladding, is also surveyed and summarized

  20. Production control in HTGR fuel rod fabrication

    International Nuclear Information System (INIS)

    Downing, D.J.; Bailey, M.

    1979-06-01

    Purpose of this report was (1) to determine which techniques (Kalman Filter, weighted least squares, Shewhart control chart) are capable of detecting drift or step changes earliest in a manufacturing process, and (2) what method would work well in maintaining the manufacturing process at an acceptable level of quality. To solve part (1) simulation studies were performed for various test cases of interest. No single technique was superior in all of these cases, but the Kalman Filter appeared to be more robust to various process changes. The weighted least squares did a good job when the weight was near unity (0.9977) and failed when the weight was small (0.63). The Shewhart control chart is better for detecting step changes than for trends. Several methods wre compared to try to answer part (2). In this report the model building and forecasting was done using the methods of Box and Jenkins

  1. MELOX fuel fabrication plant: Operational feedback and future prospects

    International Nuclear Information System (INIS)

    Hugelmann, D.; Greneche, D.

    2000-01-01

    As of December 1, 1998, 32 Europeans LWRs are loaded with MOX fuel. It clearly means that plutonium recycling in MOX fuels is a mature industry, with successful operational experience in fabrication plants in some European countries, especially in France. Indeed, the recycling of plutonium generated in LWRs is one of the objectives of the full Reprocessing-Conditioning-Recycling (RCR) strategy chosen by France in the 70's. The most impressive results of this strategy, is the fact that 31 of the 32 reactors are loaded with MOX fuels supplied by the COGEMA Group from the same efficient fabrication process, the MIMAS process, improved for the MELOX plant to become the A-MIMAS process. In France, 17 reactors are already loaded and 11 additional reactors are technically suited to do so. Indeed, the EDF MOX program plans to use MOX in 28 of its 57 reactors. An EDF 900 MWe reactor core contains 157 assemblies of 264 rods each. 52 fuel assemblies per year are necessary for a 'UO 2 3-batches-MOX 3-batches' core management. In this case, a third of the UO 2 and a third of the MOX assemblies are replaced yearly, that means 36 UO 2 fuel assemblies and 16 MOX fuel assemblies. Some MOX fuelled reactors have now switched from the previously described core management to a so-called 'hybrid core management'. In this case, a quarter of UO 2 assemblies is replaced yearly. The first EDF reactor loaded with MOX fuel was Saint-Laurent B1, in 1987. The in-core experience, based on several hundred assemblies loaded, with reloading on a 1/3 cycle basis, shows that there is no operational difference between UO 2 and MOX fuels, both in terms of performance and safety. MOX fueling of 900 MWe EDF's PWRs, with a limited in-core MOX ratio of 30%, has needed only minor adaptations, such as addition of control rods, modification of the boron concentration in the cooling system and precaution against radiation exposure, easy to set up (optimisation of the fresh MOX fuel handling process, remote

  2. Regulations concerning the fabricating business of nuclear fuel materials

    International Nuclear Information System (INIS)

    1977-01-01

    As regards an application for permission of an fabricating business of nuclear fuel materials, it should describe the site of the fabricating facilities and the structure and equipments of buildings (fire-resistant, aseismatic, waterproof, ventilating and air-tight structures), etc. The business plan to be attached to the foregoing application should contain 1) scheduled date when the fabricating business starts, 2) scheduled amounts of products classified by the kinds in each business year within 5 years since the business starts, 3) the amount and the procurement plan of funds necessary for the operation, etc. For the permission of change of a fabricating business, an application must be filed. One who wants to obtain the permission of design and construction of fabricating facilities must file an application. One who wants to undergo inspection of the construction of fabricating facilities must file an application in which various items must be written. After such inspection has been done and it is regarded as passable, a certificate of passing inspection will be given. (Rikitake, Y.)

  3. Fabrication of small-orifice fuel injectors for diesel engines.

    Energy Technology Data Exchange (ETDEWEB)

    Woodford, J. B.; Fenske, G. R.

    2005-04-08

    Diesel fuel injector nozzles with spray hole diameters of 50-75 {micro}m have been fabricated via electroless nickel plating of conventionally made nozzles. Thick layers of nickel are deposited onto the orifice interior surfaces, reducing the diameter from {approx}200 {micro}m to the target diameter. The nickel plate is hard, smooth, and adherent, and covers the orifice interior surfaces uniformly.

  4. Observed Changes in As-Fabricated U-10Mo Monolithic Fuel Microstructures After Irradiation in the Advanced Test Reactor

    Science.gov (United States)

    Keiser, Dennis; Jue, Jan-Fong; Miller, Brandon; Gan, Jian; Robinson, Adam; Madden, James

    2017-12-01

    A low-enriched uranium U-10Mo monolithic nuclear fuel is being developed by the Material Management and Minimization Program, earlier known as the Reduced Enrichment for Research and Test Reactors Program, for utilization in research and test reactors around the world that currently use high-enriched uranium fuels. As part of this program, reactor experiments are being performed in the Advanced Test Reactor. It must be demonstrated that this fuel type exhibits mechanical integrity, geometric stability, and predictable behavior to high powers and high fission densities in order for it to be a viable fuel for qualification. This paper provides an overview of the microstructures observed at different regions of interest in fuel plates before and after irradiation for fuel samples that have been tested. These fuel plates were fabricated using laboratory-scale fabrication methods. Observations regarding how microstructural changes during irradiation may impact fuel performance are discussed.

  5. Nitration by a simulated fuel technique for nitride fuel re-fabrication

    International Nuclear Information System (INIS)

    Lee, Young-Woo; Ryu, Ho Jin; Lee, Jae Won; Lee, Jung Won; Park, Geun Il

    2009-01-01

    Nitration reaction of a spent nuclear oxide fuel through a carbothermic reduction and the change in thermal conductivity of the resultant nitride specimens were investigated by a simulated fuel technique for use in nitride fuel re-fabrication from spent oxide fuel. The simulated spent oxide fuel was formed by compacting and sintering a powder mixture of UO 2 and stable oxide fission product impurities. It was pulverized by a 3-cycle successive oxidation-reduction treatment and converted into nitride pellet specimens through the carbothermic reduction. The rate of the nitration reaction of the simulated spent oxide fuel was decreased due to the fission product impurities when compared with pure uranium dioxide. The amount of Ba and Sr in the simulated spent oxide fuel was considerably reduced after the nitride fuel re-fabrication. The thermal conductivity of the nitride pellet specimen in the range 295-373 K was lower than that of the pure uranium nitride but higher than the simulated spent oxide fuel containing fission product impurities.

  6. Design, fabrication and operating experience of Monju ex-vessel fuel storage tank

    International Nuclear Information System (INIS)

    Yokota, Yoshio; Yamagishi, Yoshiaki; Kuroha, Mitsuo; Inoue, Tatsuya

    1995-01-01

    In FBRs there are two methods of storing and cooling the spent fuel - the in-vessel storage and the ex-vessel storage. Because of the sodium leaks through the tank at the beginning of pre-operation, the utilization of the ex-vessel fuel storage tank (EVST) of some FBR plant has been changed from the ex-vessel fuel storage to the interim fuel transfer tank. This led to reactor designers focusing on the material, structure and fabrication of the carbon steel sodium storage tanks worldwide. The Monju EVST was at the final stage of the design, when the leaks occurred. The lesson learned from that experience and the domestic fabrication technology are reflected to the design and fabrication of the Monju EVST. This paper describes the design, fabrication and R and D results for the tank, and operating experience in functional test. The items to be examined are as follows: (1) Overall structure of the tank and design philosophy on the function, (2) Structure of the cover shielding plug and its design philosophy, (3) Structures of the rotating rack and its bearings, and their design philosophy, (4) Cooling method and its design philosophy, (5) Structure and fabrication of the cooling coil support inside EVST with comparison of leaked case, (6) R and D effort for items above. The fabrication of the Monju EVST started in August 1986 and it was shipped to the site in March 1990. Installation was completed in November 1990, and sodium fill after pre-heating started in 1991. The operation has been continued since September 1992. In 1996 when the first spent fuel is stored, its total functions will be examined. (author)

  7. Laser target fabrication, structure and method for its fabrication

    Science.gov (United States)

    Farnum, Eugene H.; Fries, R. Jay

    1985-01-01

    The disclosure is directed to a laser target structure and its method of fabrication. The target structure comprises a target plate containing an orifice across which a pair of crosshairs are affixed. A microsphere is affixed to the crosshairs and enclosed by at least one hollow shell comprising two hemispheres attached together and to the crosshairs so that the microsphere is juxtapositioned at the center of the shell.

  8. Feedback on FBR fuel fabrication at ATPu facility, as a support to the design of a future facility

    International Nuclear Information System (INIS)

    Geneves, T.; Favet, D.; Audubert, F.; Paret, L.

    2013-01-01

    Conclusions: → Within 40 years, AREVA and CEA gained a large experience in the domain of Fast Breeder fuel fabrication: – Standard and experimental fuels from different designs; – Throughput from 500 kgHM/year to 18 tHM/year; – Technological improvements all along the 120tHM manufactured. → MELOX plant operates industrial methods and technologies since 17 years: – 2000 tHM LWR fuels produced; → The basic design of the workshop for ASTRID fuel fabrication is based on this large experience

  9. Quality control in nuclear fuel fabrication on the inspection basis

    International Nuclear Information System (INIS)

    Fuentes S, A.

    1997-01-01

    Every plant productive of electric power requires the use of energetics for the transformation to electricity. In the nucleo electric plant the energetic is the uranium, in which it makes ensembles and is used as fuel in the reactor. To assure that the fuel ensembles fulfill the specifications and requirements of design stipulated in the nucleo electric plant is that under a quality control through inspections during the fabrication process. The purpose of this work is to study and verify that the lineaments of the standard 10 CFR 50 appendix B 'Quality assurement for nuclear plants' specially in the criteria 'Inspections' that is used to guarantee the quality of the ensembles. This standard is the one that rules every activity and operation inside the pilot plant and its established in the quality program in the production of nuclear fuel for the Laguna Verde plant. The quality of the assemble is verified through each one of the tests or inspections due to the importance of it in the fabrication of fuel. (Author)

  10. Development of fabrication technology for CANDU advanced fuel -Development of the advanced CANDU technology-

    International Nuclear Information System (INIS)

    Choi, Chang Beom; Kim, Hyeong Soo; Kim, Sang Won; Seok, Ho Cheon; Shim, Ki Seop; Byeon, Taek Sang; Jang, Ho Il; Kim, Sang Sik; Choi, Il Kwon; Cho, Dae Sik; Sheo, Seung Won; Lee, Soo Cheol; Kim, Yoon Hoi; Park, Choon Ho; Jeong, Seong Hoon; Kang, Myeong Soo; Park, Kwang Seok; Oh, Hee Kwan; Jang, Hong Seop; Kim, Yang Kon; Shin, Won Cheol; Lee, Do Yeon; Beon, Yeong Cheol; Lee, Sang Uh; Sho, Dal Yeong; Han, Eun Deok; Kim, Bong Soon; Park, Cheol Joo; Lee, Kyu Am; Yeon, Jin Yeong; Choi, Seok Mo; Shon, Jae Moon

    1994-07-01

    The present study is to develop the advanced CANDU fuel fabrication technologies by means of applying the R and D results and experiences gained from localization of mass production technologies of CANDU fuels. The annual portion of this year study includes following: 1. manufacturing of demo-fuel bundles for out-of-pile testing 2. development of technologies for the fabrication and inspection of advanced fuels 3. design and munufacturing of fuel fabrication facilities 4. performance of fundamental studies related to the development of advanced fuel fabrication technology

  11. Modernization of RTC for fabrication of MOX fuel, Vibropac fuel pins and BN-600 FA with weapon grade plutonium

    International Nuclear Information System (INIS)

    Grachyov, A.F.; Kalygin, V.V.; Skiba, O.V.; Mayorshin, A. A.; Bychkov, A.V.; Kisly, V.A.; Ovsyannikov, Y.F.; Bobrov, D.A.; Mamontov, S.I.; Tsyganov, A.N.; Churutkin, E.I.; Davydov, P.I.; Samosenko, E.A; Shalak, A.R.; Ojima, Hisao

    2004-01-01

    Since mid 70's RIAR has been performing activities on plutonium involvement in fuel cycle. These activities are considered a stage within the framework of the closed fuel cycle development. Developed at RIAR fuel cycle is based on two technologies: 'dry' process of fuel reprocessing and vibro-packing method for fuel pin fabrication. Due to the available scientific capabilities and a gained experience in operating the technological facilities (ORYOL, SIC) for plutonium (various grade) blending into fuel for fast reactors, RIAR is a participant of the activities aimed at solving these tasks. Under international program RIAR with financial support of JNC (Japan) is modernizing the facility for granulated fuel production, vibro-pac fuel pins and FA fabrication to provide the BN-600 'hybrid' core. In order to provide 'hybrid' core it is necessary to produce (per year): - 1775 kg of granulated MOX-fuel, 6500 fuel pins, 50 fuel assemblies. Potential output of the facility under construction is as follows: - 1800 kg of granulated MOX-fuel per year, 40 fuel pins per shift, 200 FAs for the BN-600 reactor per year. Taking into account domestic and foreign experience in MOX-fuel production, different options were discussed of the equipment layouts in the available premises of chemical technological division of RIAR: - in the shielded manipulator boxes, in the existing hot cells. During construction of the facility in the building under operation the following requirements should be met: - facility must meet all standards and regulations set for nuclear facilities, installation work at the facility must not influence other production programs implemented in the building, engineering supply lines of the facility must be connected to the existing service lines of the building, cost of the activities must not exceed amount of JNC funding. The paper presents results of comparison between two options of the process equipment layout: in boxes and hot cells. This equipment is intended

  12. Fabrication drawings of fuel pins for FUJI project among PSI, JNC and NRG. Revised version 2

    International Nuclear Information System (INIS)

    Ozawa, Takayuki; Nakazawa, Hiroaki; Abe, Tomoyuki; Nagayama, Masahiro

    2002-10-01

    Irradiation tests and post-irradiation examinations in the framework of JNC-PSI-NRG collaboration project will be performed in 2003-2005. Irradiation fuel pins will be fabricated by the middle of 2003. The fabrication procedure for irradiation fuel pins has been started in 2001. Several fabrication tests and qualification tests in JNC and PSI (Paul Scherrer Institut, Switzerland) have been performed before the fuel pin fabrication. According to the design assignment between PSI and JNC in the frame of this project, PSI should make specification documents for the fuel pellet, the sphere-pac fuel particles, the vipac fuel fragments, and the fuel segment fabrication. JNC should make the fabrication drawings for irradiation pins. JNC has been performed the fuel design in cooperation with PSI and NRG (Nuclear Research and Consultancy Group, Holland). In this project, the pelletized fuel, the sphere-pac fuel, and the vipac fuel will be simultaneously irradiated on HFR (High Flux Reactor, Holland). The fabrication drawings have been made under the design assignment with PSI, and consist of the drawings of MOX pellet, thermal insulator pellet, pin components, fuel segments, and the constructed pin. The fabrication drawings were approved in October 2001, but after that, the optimization of specifications was discussed and agreed among all partners. According to this agreement, the fabrication drawings were revised in January 2002. After the earlier revision, the shape of particle retainer to be made by PSI was modified from its drawing beforehand delivered. In this report, the fabrication drawings revised again will be shown, and the fabrication procedure (welding Qualification Tests) will be modified in accordance with the result of discussion on the 3rd technical meeting held in September 2002. These design works have been performed in Fuel Design and Evaluation Group, Plutonium Fuel Fabrication Division, Plutonium Fuel Center under the commission of Plutonium Fuel

  13. Fabrication of an improved tube-to-pipe header heat exchanger for the Fuel Failure Mockup (FFM) Facility

    International Nuclear Information System (INIS)

    Prislinger, J.J.; Jones, R.H.

    1977-05-01

    The procedure used in fabricating an improved tube-to-pipe header heat exchanger for the Fuel Failure Mockup (FFM) Facility is described. Superior performance is accomplished at reduced cost with adherence to the ASME Boiler and Pressure Vessel Code. The techniques used and the method of fabrication are described in detail

  14. Minimization of waste from uranium purification, enrichment and fuel fabrication

    International Nuclear Information System (INIS)

    1999-10-01

    As any industry, nuclear industry generates a diverse range of waste which has to be managed in a safe manner to be acceptable to the public and the environment. The cost of waste management, the risks to the public and employees, and the detriment to the environment are dependent on the quantity and radioactive content of the waste generated. Waste minimization is a necessary activity needed to reduce the impact from nuclear fuel cycle operations and it is included in the national policy of some countries. In recognition of the importance of the subject, the IAEA has decided to review the current status of the work aimed at waste minimization in the nuclear fuel cycle. The waste minimization issues related to the back end of the nuclear fuel cycle are covered in Technical Reports Series No. 377 'Minimization of Radioactive Waste from Nuclear Power Plants and the Back End of the Nuclear Fuel Cycle' published in 1995. The present report deals with the front end of the nuclear fuel cycle, including existing options, approaches, developments and some specific considerations to be taken into account in decision making on waste minimization. It has been recognized that, in comparison with the back end of the nuclear fuel cycle, much less information is available, and this report should be considered as a first attempt to analyse waste minimization practices and opportunities in uranium purification, conversion, enrichment and fuel fabrication. Although mining and milling is an important part of the front end of the nuclear fuel cycle, these activities are excluded from consideration since relevant activities are covered in other IAEA publications

  15. Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

    International Nuclear Information System (INIS)

    Souza, Jose Antonio Batista de

    2011-01-01

    IPEN-CNEN/SP developed the technology to produce the dispersion type fuel elements for research reactors and made it available for routine production. Today, the fuel produced in IPEN-CNEN/SP is limited to the uranium concentration of 3.0 gU/cm 3 for U 3 Si 2 -Al dispersion-based and 2.3 gU/cm 3 for U 3 O 8 -Al dispersion. The increase of uranium concentration in fuel plates enables the reactivity of the reactor core reactivity to be higher and extends the fuel life. Concerning technology, it is possible to increase the uranium concentration in the fuel meat up to the limit of 4.8 gU/cm 3 in U 3 Si 2 -Al dispersion and 3.2 gU/cm 3 U 3 O 8 -Al dispersion. These dispersions are well qualified worldwide. This work aims to develop the manufacturing process of both fuel meats with high uranium concentrations, by redefining the manufacturing procedures currently adopted in the Nuclear Fuel Center of IPEN-CNEN/SP. Based on the results, it was concluded that to achieve the desired concentration, it is necessary to make some changes in the established procedures, such as in the particle size of the fuel powder and in the feeding process inside the matrix, before briquette pressing. These studies have also shown that the fuel plates, with a high concentration of U 3 Si 2 -Al, met the used specifications. On the other hand, the appearance of the microstructure obtained from U 3 O 8 -Al dispersion fuel plates with 3.2 gU/cm 3 showed to be unsatisfactory, due to the considerably significant porosity observed. The developed fabrication procedure was applied to U 3 Si 2 production at 4.8 gU/cm 3 , with enriched uranium. The produced plates were used to assemble the fuel element IEA-228, which was irradiated in order to check its performance in the IEA-R1 reactor at IPEN-CNEN/SP. These new fuels have potential to be used in the new Brazilian Multipurpose Reactor - RMB. (author)

  16. Advanced high throughput MOX fuel fabrication technology and sustainable development

    International Nuclear Information System (INIS)

    Krellmann, Juergen

    2005-01-01

    The MELOX plant in the south of France together with the La Hague reprocessing plant, are part of the two industrial facilities in charge of closing the nuclear fuel cycle in France. Started up in 1995, MELOX has since accumulated a solid know-how in recycling plutonium recovered from spent uranium fuel into MOX: a fuel blend comprised of both uranium and plutonium oxides. Converting recovered Pu into a proliferation-resistant material that can readily be used to power a civil nuclear reactor, MOX fabrication offers a sustainable solution to safely take advantage of the plutonium's high energy content. Being the first large-capacity industrial facility dedicated to MOX fuel fabrication, MELOX distinguishes itself from the first generation MOX plants with high capacity (around 200 tHM versus around 40 tHM) and several unique operational features designed to improve productivity, reliability and flexibility while maintaining high safety standards. Providing an exemplary reference for high throughput MOX fabrication with 1,000 tHM produced since start-up, the unique process and technologies implemented at MELOX are currently inspiring other MOX plant construction projects (in Japan with the J-MOX plant, in the US and in Russia as part of the weapon-grade plutonium inventory reduction). Spurred by the growing international demand, MELOX has embarked upon an ambitious production development and diversification plan. Starting from an annual level of 100 tons of heavy metal (tHM), MELOX demonstrated production capacity is continuously increasing: MELOX is now aiming for a minimum of 140 tHM by the end of 2005, with the ultimate ambition of reaching the full capacity of the plant (around 200 tHM) in the near future. With regards to its activity, MELOX also remains deeply committed to sustainable development in a consolidated involvement within AREVA group. The French minister of Industry, on August 26th 2005, acknowledged the benefits of MOX fuel production at MELOX: 'In

  17. Development of ISA procedure for uranium fuel fabrication and enrichment facilities

    International Nuclear Information System (INIS)

    Yamate, Kazuki; Arakawa, Tomoyuki; Yamashita, Masahiro; Sasaki, Noriaki; Hirano, Mitsumasa

    2011-01-01

    The integrated safety analysis (ISA) procedure has been developed to apply risk-informed regulation to uranium fuel fabrication and enrichment facilities. The major development efforts are as follows: (a) preparing the risk level matrix as an index for items-relied-on-for-safety (IROFS) identification, (b) defining requirements of IROFS, and (c) determining methods of IROFS importance based on the results of risk- and scenario-based analyses. For the risk level matrix, the consequence and likelihood categories have been defined by taking into account the Japanese regulatory laws, rules, and safety standards. The trial analyses using the developed procedure have been performed for several representative processes of the reference uranium fuel fabrication and enrichment facilities. This paper presents the results of the ISA for the sintering process of the reference fabrication facility. The results of the trial analyses have demonstrated the applicability of the procedure to the risk-informed regulation of these facilities. (author)

  18. Criticality Calculations for a Typical Nuclear Fuel Fabrication Plant with Low Enriched Uranium

    International Nuclear Information System (INIS)

    Elsayed, Hade; Nagy, Mohamed; Agamy, Said; Shaat, Mohmaed

    2013-01-01

    The operations with the fissile materials such as U 235 introduce the risk of a criticality accident that may be lethal to nearby personnel and can lead the facility to shutdown. Therefore, the prevention of a nuclear criticality accident should play a major role in the design of a nuclear facility. The objectives of criticality safety are to prevent a self-sustained nuclear chain reaction and to minimize the consequences. Sixty criticality accidents were occurred in the world. These are accidents divided into two categories, 22 accidents occurred in process facilities and 38 accidents occurred during critical experiments or operations with research reactor. About 21 criticality accidents including Japan Nuclear Fuel Conversion Co. (JCO) accident took place with fuel solution or slurry and only one accident occurred with metal fuel. In this study the nuclear criticality calculations have been performed for a typical nuclear fuel fabrication plant producing nuclear fuel elements for nuclear research reactors with low enriched uranium up to 20%. The calculations were performed for both normal and abnormal operation conditions. The effective multiplication factor (k eff ) during the nuclear fuel fabrication process (Uranium hexafluoride - Ammonium Diuranate conversion process) was determined. Several accident scenarios were postulated and the criticalities of these accidents were evaluated. The computer code MCNP-4B which based on Monte Carlo method was used to calculate neutron multiplication factor. The criticality calculations Monte Carlo method was used to calculate neutron multiplication factor. The criticality calculations were performed for the cases of, change of moderator to fuel ratio, solution density and concentration of the solute in order to prevent or mitigate criticality accidents during the nuclear fuel fabrication process. The calculation results are analyzed and discussed

  19. Development of CANDU high-burnup fuel fabrication technology

    International Nuclear Information System (INIS)

    Sim, Ki Seob; Suk, H. C.; Kwon, H. I.; Ji, C. G.; Cho, M. S.; Chang, H. I.

    1997-07-01

    This study is focused on the achievement of the fabrication process improvement of CANFLEX-NU and for this purpose, following two areas of basic research were executed this year. 1) development of amorphous alloy for use in brazing of nuclear materials. 2) development of ECT techniques for the end-cap weld inspection. Also, preliminary feasibility analyses on the characteristics and handling techniques of CANFLEX-RU fuel were executed this year. - Selection of optimum conversion process of RU power -Characterization of the composition of RU power - Radiological characterization of RU power and sintered pellets - Compaction and sintering characteristics of RU power - Required special process for the production of CANFLEX-RU fuel - Development of technical specification for RU powder and pellets. In addition, technical support activities were performed for in-pile and out-pile fuel performance tests such as precision measurement of out-pile test fuel dimensions, establishment of quality control technique on fuel bundle by providing bundle kits to AECL for use in-pile irradiation tests in the NRU research reactor. (author). 57 refs., 16 tabs.,40 figs

  20. Innovative fabrication of fuels and targets for Pu recycling and minor actinide transmutation

    International Nuclear Information System (INIS)

    Haas, D.; Somers, J.; Charollais, F.

    1999-01-01

    At the Karlsruhe Transuranium Institute of the Joint Research Centre, a number of processes for the fabrication of MOX fuels and minor actinide targets for transmutation are being developed. For the highly radioactive materials, methods avoiding the use of powders are preferred. Therefore, the liquid routes, SOL GEL or INRAM (infiltration of radioactive materials) are used. A new laboratory for that purpose will be commissioned in 2001. For MOX fuels, laboratory scale fabrication is being undertaken following powder metallurgy (e.g. MIMAS) or SOL GEL routes. The present research programme concerns the development of MOX fuels with large grains, achieved by SOL GEL without any additives, and by the MIMAS process with the addition of 0.1 w/o mullite (3Al 2 O 3 , 2SiO 2 ). (orig.) [de

  1. Innovative fabrication of fuels and targets for Pu recycling and minor actinide transmutation

    International Nuclear Information System (INIS)

    Haas, D.; Somers, J.; Charollais, F.

    1999-01-01

    At the Karlsruhe Transuranium Institute of the Joint Research Centre, a number of processes for the fabrication of MOX fuels and minor actinide targets for transmutation are being developed. For the highly radioactive materials, methods avoiding the use of powders are preferred. Therefore, the liquid routes, SOL GEL or INRAM (infiltration of radioactive materials) are used. A new laboratory for that purpose will be commissioned in 2001. For MOX fuels, laboratory scale fabrication is being undertaken following powder metallurgy (e.g. MIMAS) or SOL GEL routes. The present research programme concerns the development of MOX fuels with large grains, achieved by SOL GEL without any additives and by the MIMAS process with the addition of 0.1 w/o mullite (3 Al 2 O 3 , 2SiO 2 ). (authors)

  2. Fabrication of uranium carbide/beryllium carbide/graphite experimental-fuel-element specimens

    International Nuclear Information System (INIS)

    Muenzer, W.A.

    1978-01-01

    A method has been developed for fabricating uranium carbide/beryllium carbide/graphite fuel-element specimens for reactor-core-meltdown studies. The method involves milling and blending the raw materials and densifying the resulting blend by conventional graphite-die hot-pressing techniques. It can be used to fabricate specimens with good physical integrity and material dispersion, with densities of greater than 90% of the theoretical density, and with a uranium carbide particle size of less than 10 μm

  3. Method of manufacturing fuel cores

    International Nuclear Information System (INIS)

    Oizumi, C.H.; Uesugi, J.N.

    1977-01-01

    The manufacture of fuel cores for coated nuclear fuels which are to be used in gas-cooled high temperature reactors is described. By addition of β-1.4-glucane to Th, U, or Pu cmpounds there is obtained a mixture, in the presence of a dispersion medium, is granulated to small spheres which are dried, heated and later provided with a coating. 16 examples illustrate details of the method. (UWI) [de

  4. USHPRR FUEL FABRICATION PILLAR: FABRICATION STATUS, PROCESS OPTIMIZATIONS, AND FUTURE PLANS

    Energy Technology Data Exchange (ETDEWEB)

    Wight, Jared M.; Joshi, Vineet V.; Lavender, Curt A.

    2018-03-12

    The Fuel Fabrication (FF) Pillar, a project within the U.S. High Performance Research Reactor Conversion program of the National Nuclear Security Administration’s Office of Material Management and Minimization, is tasked with the scale-up and commercialization of high-density monolithic U-Mo fuel for the conversion of appropriate research reactors to use of low-enriched fuel. The FF Pillar has made significant steps to demonstrate and optimize the baseline co-rolling process using commercial-scale equipment at both the Y-12 National Security Complex (Y-12) and BWX Technologies (BWXT). These demonstrations include the fabrication of the next irradiation experiment, Mini-Plate 1 (MP-1), and casting optimizations at Y-12. The FF Pillar uses a detailed process flow diagram to identify potential gaps in processing knowledge or demonstration, which helps direct the strategic research agenda of the FF Pillar. This paper describes the significant progress made toward understanding the fuel characteristics, and models developed to make informed decisions, increase process yield, and decrease lifecycle waste and costs.

  5. Improvements in the fabrication of HTR fuel elements

    International Nuclear Information System (INIS)

    Brähler, Georg; Hartung, Markus; Fachinger, Johannes; Grosse, Karl-Heinz; Seemann, Richard

    2012-01-01

    The application of High Temperature Reactor (HTR) Technology in the course of the continuously increasing world wide demand on energy is taken more and more under serious consideration in the power supply strategy of various countries. Especially for the emerging nations the HTR Technology has become of special interest because of its inherent safety feature and due to the alternative possibilities of applications, e.g. in the production of liquid hydrocarbons or the alternative application in H 2 generation. The HTR fuel in its various forms (spheres or prismatic fuel blocks) is based on small fuel kernels of about 500 μm in diameter. Each of these uranium oxide or carbide kernels are coated with several layers of pyrocarbon (PyC) as well as an additional silicon carbide (SiC) layer. While the inner pyrocarbon layer is porous and capable to absorb gaseous fission products, the dense outer PyC layer forms the barrier against fission product release. The SiC layer improves the mechanical strengths of this barrier and considerably increases the retention capacity for solid fission products that tent to diffuse at these temperatures. Especially the high quality German LEU TRISO spherical fuel based on the NUKEM design, has demonstrated the best fission product release rate, particular at high temperatures. The ∼10% enriched uranium triple-coated particles are embedded in a moulded graphite sphere. A fuel sphere consists of approximately 9 g of uranium (some 15,000 particles) and has a diameter of 60 mm. As the unique safety features, especially the inherent safety of the HTR is based on the fuel design, this paper shall reflect the complexity but also developments and economical aspects of the fabrication processes for HTR fuel elements.

  6. The fabrication of nuclear fuel elements in Mexico

    International Nuclear Information System (INIS)

    Guerrero Morillo, H.L.

    1977-01-01

    The situation of the nucleoelectrical generation in Mexico by 1976 is described: two nuclear reactors under construction but no defined program on the type and start-up dates for the next power plants. However the existence of a general plan on nuclear power plants is mentioned, which, according to the last estimates reaches to 10,000 MW installed by 1990. The national intension, definitely expressed in the Law, is to supply domestic nuclear fuel to the power reactors operating in the country, starting with the first reload for the two BWR's at the first national station in Laguna Verde, which will be required at the end of 1981 and of 1982, respectively. Before such circumstances and the relatively short amounts of fuel elements that should be produced for those two unique reactors, Mexico already has to adopt a strategy to follow in respect to fuel elements fabrication. The two main options are analyzed: 1. To delay the local fabrication until a National Nuclear Program may be defined, meanwhile purchasing abroad the necessary reloads and initial cores; and 2. To start as soon as possible the local fuel elements fabrication in order to supply fuel for the first reload of the first unit of Laguna Verde, confronting the economical risks of such posture with the advantages of an immediate action. Both options are analyzed in detail comparing them specially under the economic point of view, standing out immediately the big effect of some factors which are economically imponderable, as experience and independance that would be gained with the second option. Emphasis is made on the advantages and risks of any case. According to the first option and once a National Program is defined, the work would be heavy but of simple strategy. On the contrary, the second option requires the adoption of a more complicated strategy, as either the project of the factory as its initial operation should be made under transient conditions, in view of the expected future expansion still

  7. Method of fabricating composite superconductors

    International Nuclear Information System (INIS)

    Koike, Y.; Shiraki, H.; Suzuki, E.; Yoshida, M.

    1977-01-01

    A method of making stabilized superconductors of a composition such as Nb 3 Sn is disclosed. The method includes forming a stock product comprising a tin base alloy as a core with a copper jacket and having a niobium tube clad thereon. The stock product is then embedded in a good thermally and electrically conducting matrix which is then coreduced until the desired size is obtained. This cold worked product is then submitted to a heat treatment to form superconductors of Nb 3 Sn

  8. Development of fabrication technology for ceramic nuclear fuel

    International Nuclear Information System (INIS)

    Lee, Young Woo; Sohn, D. S.; Na, S. H.

    2003-05-01

    The purpose of the study is to develop the fabrication technology of MOX fuel. The researches carried out during the last stage(1997. 4.∼2003. 3.) mainly consisted of ; study of MOX pellet fabrication technology for application and development of characterization technology for the aim of confirming the development of powder treatment technology and sintering technology and of the optimization of the above technologies and fabrication of Pu-MOX pellet specimens through an international joint collaboration between KAERI and PSI based on the fundamental technologies developed in KAERI. Based on the studies carried out and the results obtained during the last stage, more extensive studies for the process technologies of the unit processes were performed, in this year, for the purpose of development of indigenous overall MOX pellet fabrication process technology, relating process parameters among the unit processes and integrating these unit process technologies. Furthermore, for the preparation of transfer of relevant technologies to the industries, a feasibility study was performed on the commercialization of the technology developed in KAERI with the relevant industry in close collaboration

  9. Release characteristics of cesium from green pellet fabricated with spent fuel under different sintering conditions

    International Nuclear Information System (INIS)

    Park, Geun Il; Lee, Dou Youn; Lee, Young Soon; Kim, Woong Ki; Lee, Jae Won; Lee, Jung Won; Yang, Myung Seung

    2005-01-01

    The dry process, known as DUPIC(Direct Use of spent PWR fuel in CANDU reactor), for fabricating fuel pellets from spent fuel as recycling technology has been well demonstrated by establishing an optimization process for fuel fabrication through a number of batch processes using typical PWR spent fuel. As considering a strategy for extending the burn-up in LWR fuel, experimental verification for analyzing the effect of spent fuel burn-up on fuel fabrication is necessary in some respects that one of key parameters influencing the fuel fabrication characteristic would amount of fission products contained as impurity elements in spent fuel. A high burn-up spent fuel has a higher amount of fission products compared with typical spent fuel irradiated in about 27,000 MWd/tU. A preliminary study showed that the sintered pellet density fabricated with a high burn-up fuel has a lower value than that of common fuel burn-ups of about 30,000 MWd/tU. To provide better understanding a remote fuel fabrication characteristic in an aspect of wide ranges of spent fuel generated from PWR reactor, the influence of fission products release on fabrication characteristics of the dry processed fuel with a high burn-up fuel of 65,000 MWd/tU were experimentally evaluated. It is expected that key fission product affecting fabrication characteristics in dry process is cesium isotope due to the boiling point of 670 .deg. C and the low dissociation temperature of its oxides(<700 .deg. C). This study focus to analyze the release characteristics of cesium from green pellets fabricated with a variation of compaction pressure under different sintering conditions using tubular furnace in IMEF M6 hot cell

  10. Advanced accounting techniques in automated fuel fabrication facilities

    International Nuclear Information System (INIS)

    Carlson, R.L.; DeMerschman, A.W.; Engel, D.W.

    1977-01-01

    The accountability system being designed for automated fuel fabrication facilities will provide real-time information on all Special Nuclear Material (SNM) located in the facility. It will utilize a distributed network of microprocessors and minicomputers to monitor material movement and obtain nuclear materials measurements directly from remote, in-line Nondestructive Assay instrumentation. As SNM crosses an accounting boundary, the accountability computer will update the master files and generate audit trail records. Mass balance accounting techniques will be used around each unit process step, while item control will be used to account for encapsulated material, and SNM in transit

  11. Implications of plutonium and americium recycling on MOX fuel fabrication

    International Nuclear Information System (INIS)

    Renard, A.; Pilate, S.; Maldague, Th.; La Fuente, A.; Evrard, G.

    1995-01-01

    The impact of the multiple recycling of plutonium in power reactors on the radiation dose rates is analyzed for the most critical stage in a MOX fuel fabrication plant. The limitation of the number of Pu recycling in light water reactors would rather stem from reactor core physics features. The case of recovering americium with plutonium is also considered and the necessary additions of shielding are evaluated. A comparison between the recycling of Pu in fast reactors and in light water reactors is presented. (author)

  12. Process for the fabrication of nuclear fuel oxide pellets

    International Nuclear Information System (INIS)

    Francois, Bernard; Paradis, Yves.

    1977-01-01

    Process for the fabrication of nuclear fuel oxide pellets of the type for which particles charged with an organic binder -selected from the group that includes polyvinyl alcohol, carboxymethyl cellulose, polyvinyl compounds and methyl cellulose- are prepared from a powder of such an oxide, for instance uranium dioxide. These particles are then compressed into pellets which are then sintered. Under this process the binder charged particles are prepared by stirring the powder with a gas, spraying on to the stirred powder a solution or a suspension in a liquid of this organic binder in order to obtain these particles and then drying the particles so obtained with this gas [fr

  13. Activities related to fuel fabrication at the Chilean Commission for Nuclear Energy (CCHEN)

    International Nuclear Information System (INIS)

    Testart Tobar, E.; Castillo V, F.J.; Cortes N, D.; Chavez P, J.C.; Hechenleitner S, H.; Marin E, J.

    1987-01-01

    A brief description is herein presented of the activities related to fuel elements fabrication for research reactors, starting with U 3 O 8 powder preparation, U 3 O 8 - Al miniplates fabrication, dummy fuel elements assembling and disassembling and the reassembling of fuel elements. (Author)

  14. Radiation shielding calculation for the MOX fuel fabrication plant Melox

    International Nuclear Information System (INIS)

    Lee, Y.K.; Nimal, J.C.; Chiron, M.

    1994-01-01

    Radiation shielding calculation is an important engineering work in the design of the MOX fuel fabrication plant MELOX. Due to the recycle of plutonium and uranium from UO2 spent fuel reprocessing and the large capacity of production (120t HM/yr.), the shielding design requires more attention in this LWR fuel plant. In MELOX, besides several temporary storage facilities of massive fissile material, about one thousand radioactive sources with different geometries, forms, densities, quantities and Pu concentrations, are distributed through different workshops from the PuO 2 powder reception unit to the fuel assembly packing room. These sources, with or without close shield, stay temporarily in different locations, containers and glove boxes. In order to optimize the dimensions, the material and the cost of shield as well as to limit the calculation work in a reasonable engineer-hours, a calculation scheme for shielding design of MELOX is developed. This calculation scheme has been proved to be useful in consideration of the feedback from the evolutionary design and construction. The validated shielding calculations give a predictive but reliable radiation doses information. (authors). 2 figs., 10 refs

  15. Fabrication drawings of fuel pins for FUJI project among PSI, JNC and NRG. Revised version

    International Nuclear Information System (INIS)

    Ozawa, Takayuki; Nakazawa, Hiroaki; Abe, Tomoyuki; Nagayama, Masahiro

    2002-02-01

    Irradiation tests and post-irradiation examinations in the framework of JNC-PSI-NRG collaboration project will be performed in 2003-2005. Irradiation fuel pins will be fabricated by the middle of 2003. The fabrication procedure for irradiation fuel pins has been started in 2001. Several fabrication tests and qualification tests in JNC and PSI (Paul Scherrer Institute, Switzerland) have been performed before the fuel pin fabrication. According to the design assignment between PSI and JNC in the frame of this project, PSI should make a specification document for the fuel pellet, the sphere-pac fuel particles, the vipac fuel particles, and the fuel pin. JNC should make a fabrication drawing for irradiation pins. JNC has been performed the fuel design in cooperation with PSI and NRG (Nuclear Research and Consultancy Group, Netherlands). In this project, the pelletized fuel, the sphere-pac fuel, and the vipac fuel will be simultaneously irradiated on HFR (High Flux Reactor, Netherlands). This fabrication drawing has been made under the design assignment with PSI, and consists of the drawing of MOX pellet, thermal insulator pellet, pin components, fuel segments, and the constructed pin. The fabrication drawings were approved in October 2001, but after that, the optimization of specifications has been discussed and agreed among all partners. In this report, the revised fabrication drawings will be shown. Based on the commission of Plutonium Fuel Technology Group, Advanced Fuel Recycle Technology Division, this design work has been performed in Fuel Design and Evaluation Group, Plutonium Fuel Fabrication Division, Plutonium Fuel Center. (author)

  16. Single-Step Fabrication Using a Phase Inversion Method of Poly(vinylidene fluoride) (PVDF) Activated Carbon Air Cathodes for Microbial Fuel Cells

    KAUST Repository

    Yang, Wulin

    2014-10-14

    Air cathodes used in microbial fuel cells (MFCs) need to have high catalytic activity for oxygen reduction, but they must also be easy to manufacture, inexpensive, and watertight. A simple one-step, phase inversion process was used here to construct an inexpensive MFC cathode using a poly(vinylidene fluoride) (PVDF) binder and an activated carbon catalyst. The phase inversion process enabled cathode preparation at room temperatures, without the need for additional heat treatment, and it produced for the first time a cathode that did not require a separate diffusion layer to prevent water leakage. MFCs using this new type of cathode produced a maximum power density of 1470 ± 50 mW m–2 with acetate as a substrate, and 230 ± 10 mW m–2 with domestic wastewater. These power densities were similar to those obtained using cathodes made using more expensive materials or more complex procedures, such as cathodes with a polytetrafluoroethylene (PTFE) binder and a poly(dimethylsiloxane) (PDMS) diffusion layer, or a Pt catalyst. Even though the PVDF cathodes did not have a diffusion layer, they withstood up to 1.22 ± 0.04 m of water head (∼12 kPa) without leakage, compared to 0.18 ± 0.02 m for cathodes made using PTFE binder and PDMS diffusion layer. The cost of PVDF and activated carbon ($3 m–2) was less than that of the stainless steel mesh current collector ($12 m–2). PVDF-based AC cathodes therefore are inexpensive, have excellent performance in terms of power and water leakage, and they can be easily manufactured using a single phase inversion process at room temperature.

  17. Fabrication of uranium alloy fuel slug for sodium-cooled fast reactor by injection casting

    International Nuclear Information System (INIS)

    Jong Hwan Kim; Hoon Song; Ki Hwan Kim; Chan Bock Lee

    2014-01-01

    Metal fuel slugs of U-Zr alloys for a sodium-cooled fast reactor (SFR) have been fabricated using an injection casting method. However, casting alloys containing volatile radioactive constituents such as Am can cause problems in a conventional injection casting method. Therefore, in this study, several injection-casting methods were applied to evaluate the volatility of the metal-fuel elements and control the transport of volatile elements. Mn was selected as a volatile surrogate alloy since it possesses a total vapor pressure equivalent to that of minor actinide-bearing fuels for SFRs. U-10 wt% Zr and U-10 wt% Zr-5 wt% Mn metal fuels were prepared, and the casting processes were evaluated. The casting soundness of the fuel slugs was characterized by gamma-ray radiography and immersion density measurements. Inductively coupled plasma atomic emission spectroscopy was used to determine the chemical composition of fuel slugs. Fuel losses after casting were also evaluated according to the casting conditions. (author)

  18. Regulations concerning the fabricating business of nuclear fuel materials

    International Nuclear Information System (INIS)

    1979-01-01

    The regulations are entirely revised under the law for the regulations of nuclear materials, nuclear fuel materials and reactors and provisions concerning the fabricating business in the order for execution of the law. Basic concepts and terms are defined, such as: exposure dose; accumulative dose; controlled area; inspected surrounding area; employee and radioactive waste. The application for permission of the fabricating business shall include: location of processing facilities; structure of building structure and equipment of chemical processing facilities; molding facilities; structure and equipment of covering and assembling facilities, storage facilities of nuclear fuel materials and disposal facilities of radioactive waste, etc. Records shall be made and kept for particular periods in each works and place of enterprise on inspection of processing facilities, control of dose, operation, maintenance, accident of processing facilities and weather. Specified measures shall be taken in controlled area and inspected surrounding area to restrict entrance. Measures shall be made not to exceed permissible exposure dose for employees defined by the Director General of Science and Technology Agency. Inspection and check up of processing facilities shall be carried on by employees more than once a day. Operation of processing facilities, transportation in the works and enterprise, storage, disposal, safety securing, report and measures in dangerous situations, etc. are in detail prescribed. (Okada, K.)

  19. Reduced enrichment fuels for Canadian research reactors - Fabrication and performance

    International Nuclear Information System (INIS)

    Wood, J.C.; Foo, M.T.; Berthiaume, L.C.; Herbert, L.N.; Schaefer, J.D.; Hawley, D.

    1985-01-01

    Our facilities have been upgraded to manufacture fuel rods comprising dispersions of U 3 Si in aluminum, to complement the dispersions of U 3 Si alloyed with 1.5 and 3.0 wt% Al fabricated and tested previously. Further advances have been made in process optimization particularly in core extrusion where production rate has been doubled while maintaining high quality standards. Our mini-element irradiations of Al-61.5 wt% (U,3.5 wt% Si, 1.5 wt% Al) and Al-62.4 wt% (U,3.2 wt% Si, 30 wt% Al) have been completed successfully up to the terminal burnup of 93 atomic percent. Fuel core swelling remained marginally below 1% per 10 atomic percent burnup over the whole irradiation. Also mini-elements containing Al-72.4 wt% USiAl and Al-73.4 wt% USi*Al have been irradiated to 82 atomic percent burnup, their swelling rate marginally exceeding 1% per 10 atomic percent burnup. Three full-size 12-element NRU assemblies containing Al-62.4 wt% USi*Al have been fabricated and installed in the NRU reactor where they have performed normally without problems. The cores for four more full-size 12-element NRU assemblies containing Al-61.0 wt% U 3 Si have been manufactured. (author)

  20. Binder Jetting: A Novel Solid Oxide Fuel-Cell Fabrication Process and Evaluation

    Science.gov (United States)

    Manogharan, Guha; Kioko, Meshack; Linkous, Clovis

    2015-03-01

    With an ever-growing concern to find a more efficient and less polluting means of producing electricity, fuel cells have constantly been of great interest. Fuel cells electrochemically convert chemical energy directly into electricity and heat without resorting to combustion/mechanical cycling. This article studies the solid oxide fuel cell (SOFC), which is a high-temperature (100°C to 1000°C) ceramic cell made from all solid-state components and can operate under a wide range of fuel sources such as hydrogen, methanol, gasoline, diesel, and gasified coal. Traditionally, SOFCs are fabricated using processes such as tape casting, calendaring, extrusion, and warm pressing for substrate support, followed by screen printing, slurry coating, spray techniques, vapor deposition, and sputter techniques, which have limited control in substrate microstructure. In this article, the feasibility of engineering the porosity and configuration of an SOFC via an additive manufacturing (AM) method known as binder jet printing was explored. The anode, cathode and oxygen ion-conducting electrolyte layers were fabricated through AM sequentially as a complete fuel cell unit. The cell performance was measured in two modes: (I) as an electrolytic oxygen pump and (II) as a galvanic electricity generator using hydrogen gas as the fuel. An analysis on influence of porosity was performed through SEM studies and permeability testing. An additional study on fuel cell material composition was conducted to verify the effects of binder jetting through SEM-EDS. Electrical discharge of the AM fabricated SOFC and nonlinearity of permeability tests show that, with additional work, the porosity of the cell can be modified for optimal performance at operating flow and temperature conditions.

  1. Compositions and methods for treating nuclear fuel

    Science.gov (United States)

    Soderquist, Chuck Z; Johnsen, Amanda M; McNamara, Bruce K; Hanson, Brady D; Smith, Steven C; Peper, Shane M

    2013-08-13

    Compositions are provided that include nuclear fuel. Methods for treating nuclear fuel are provided which can include exposing the fuel to a carbonate-peroxide solution. Methods can also include exposing the fuel to an ammonium solution. Methods for acquiring molybdenum from a uranium comprising material are provided.

  2. Fabrication and control of fuels made of mixed carbides (U, Pu)C

    International Nuclear Information System (INIS)

    Lorenzelli, R.; Delaroche, P.

    1980-01-01

    Fabrication of this type of advanced fuel is described. The fuel is prepared by reduction of oxides with carbon and natural sintering. Density, thermal stability and thermal conductibility are more particularly studied [fr

  3. Advanced accountability techniques for breeder fuel fabrication facilities

    International Nuclear Information System (INIS)

    Bennion, S.I.; Carlson, R.L.; DeMerschman, A.W.; Sheely, W.F.

    1978-01-01

    The United States Department of Energy (DOE) has assigned the Hanford Engineering Development Laboratory (HEDL), operated by the Westinghouse Hanford Company, the project lead in developing a uniform nuclear materials reporting system for all contractors on the Hanford Reservation. The Hanford Nuclear Inventory System (HANISY) is based upon HEDL's real-time accountability system, originally developed in 1968. The HANISY system will receive accountability data either from entry by process operators at remote terminals or from nondestructive assay instruments connected to the computer network. Nuclear materials will be traced from entry, through processing to final shipment through the use of minicomputer technology. Reports to DOE will be formed directly from the realtime files. In addition, HEDL has established a measurement program that will complement the HANISY system, providing direct interface to the computer files with a minimum of operator intervention. This technology is being developed to support the High Performance Fuels Laboratory (HPFL) which is being designed to assess fuel fabrication techniques for proliferation-resistant fuels

  4. Method of detecting failed fuels

    International Nuclear Information System (INIS)

    Ishizaki, Hideaki; Suzumura, Takeshi.

    1982-01-01

    Purpose: To enable the settlement of the temperature of an adequate filling high temperature pure water by detecting the outlet temperature of a high temperature pure water filling tube to a fuel assembly to control the heating of the pure water and detecting the failed fuel due to the sampling of the pure water. Method: A temperature sensor is provided at a water tube connected to a sipping cap for filling high temperature pure water to detect the temperature of the high temperature pure water at the outlet of the tube, and the temperature is confirmed by a temperature indicator. A heater is controlled on the basis of this confirmation, an adequate high temperature pure water is filled in the fuel assembly, and the pure water is replaced with coolant. Then, it is sampled to settle the adequate temperature of the high temperature coolant used for detecting the failure of the fuel assembly. As a result, the sipping effect does not decrease, and the failed fuel can be precisely detected. (Yoshihara, H.)

  5. Evolution of verification technics in mixed oxide fuel fabrication plants

    International Nuclear Information System (INIS)

    Bonucci, A.; Fernandez, F.; Kaiser, S.; Dossogne, P.

    1991-01-01

    In the MOX fabrication plants the increase in throughput and the consequent changes in the conditioning of the nuclear material and in the fabrication process applied is requiring a constant tailoring of the verification methods and techniques to the operational constraints. This paper describes the evolution of the verification scheme as a response to the changed conditions and the experience gained on the technical means used (NDA, DA, C/S). It describes as well the foreseeable evolution and the means which will be necessary to develop or to adapt

  6. LEU fuel fabrication program for the RECH-1 reactor. Status report

    International Nuclear Information System (INIS)

    Chavez, J.C.; Barrera, M.; Jimenez, O.; Lisboa, J.; Marin, J.

    2000-01-01

    In 1995 a 50 LEU U 3 Si 2 fuel elements fabrication program for the RECH-1 research reactor was established at the Comision Chilena de Energia Nuclear, CCHEN. After a fabrication process qualification stage, in 1998, four elements were early delivered to the reactor in order to start an irradiation qualification stage. The irradiation has reached an estimated 10% burn-up and no fabrication problems have been detected up to this burn-up level. During 1999 and up to the first quarter of 2000, 19 fuel elements were produced and 7 fuel elements are expected for the end of 2000. This report presents an updated summary of the main results obtained in this fuel fabrication program. A summary of other activities generated by this program, such as in core follow-up of the four leader fuel elements, ISO 9001 implementation for the fabrication process and a fabrication and qualification optimization planning, is also presented here. (author)

  7. Research on plant of metal fuel fabrication using casting process (2)

    International Nuclear Information System (INIS)

    Senda, Yasuhide; Yamada, Seiya

    2005-02-01

    In this research work for the metal fuel fabrication system (38 tHM/y), the studies of the concept of the main process equipments were performed based on the previous studies on the process design and the quality control system design. In this study the handling equipment of the products were also designed, according to these designs the handling periods were evaluated. Consequently the numbers of the equipments were assessed taking into account for the method of the blending the fuel composition. (1) Structural concept design of the major equipments, the fuel handling machine and the gravimetries in the main fabrication process. The structural concept were designed for the fuel composition blending equipment, the fuel pin assembling equipment, the sodium bonding equipment, the handling equipment for fuel slug palettes, the handling equipment for fuel pins and the gravimetries. (2) Re-assessment of the numbers of the equipments taking account of the handling periods. Based on the results of item (1) the periods were evaluated for the fuel slug and pin handling. Processing time of demolder is short, then the number of it is increased to two. Three vehicles are also added to transfer the slugs and a heel smoothly. (3) Design of the buffer storages. The buffer storages among the equipments were designed through the comparison of the process speed between the equipments taking into account for the handling periods. The required amount of the structural parts (for example cladding materials) was assessed for the buffer in the same manner and the amount of the buffer facilities were optimized. (author)

  8. Recent advances in fuel fabrication techniques and prospects for the nineties

    International Nuclear Information System (INIS)

    Frain, R.G.; Caudill, H.L.; Faulhaber, R.

    1987-01-01

    Advanced Nuclear Fuels Corporation's approach and experience with the application of a flexible, just-in-time manufacturing philosophy to the production of customized nuclear fuel is described. Automation approaches to improve productivity are described. The transfer of technology across product lines is discussed as well as the challenges presented by a multiple product fabrication facility which produces a wide variety of BWR and PWR designs. This paper also describes the method of managing vendor quality control programs in support of standardization and clarity of documentation. Process simplification and the ensuing experience are discussed. Prospects for fabrication process advancements in the nineties are given with emphasis on the benefits of dry conversion of UF 6 to UO 2 powder, and increased use of automated and computerized inspection techniques. (author)

  9. A new design for co-extrusion dies: Fabrication of multi-layer tubes to be used as solid oxide fuel cell

    OpenAIRE

    Behtash Mani; H.A. Tavakolinia; R. Babaie Moghadam

    2017-01-01

    Solid oxide fuel cells attract growing attention as an environmentally friendly device that can produce electrical power. Many processing routes are available for fabrication of micro-tubular solid oxide fuel cells, among which extrusion can be considered as the most commonly used method. Recently, a co-extrusion process has been introduced, in which anode and electrolyte layers can be fabricated simultaneously, thus reducing the overall fabrication cost. In this study, a new die design for c...

  10. Interpretation of bioassay data from nuclear fuel fabrication workers

    International Nuclear Information System (INIS)

    Melo, D.; Xavier, M.

    2005-01-01

    Full text: In nuclear fuel fabrication facilities, workers are exposed to different compounds of enriched uranium. Although in this kind of facility the main route of intake is inhalation, ingestion may occur in some situations. The interpretation of the bioassay data is very complex, since it is necessary taking into account all the different parameters, which is a big challenge. Due to the high cost of the individual monitoring programme for internal dose assessment in the routine monitoring programmes, usually only one type of measurement is assigned. In complex situations like the one described in this paper, where several parameters can compromise the accuracy of the bioassay interpretation it is need to have a combination of techniques to evaluate the internal dose. According to ICRP 78 (1997), the general order of preference in terms of accuracy of interpretation is: body activity measurement, excreta analysis and personal air sampling. Results of monitoring of working environment may provide information that assists in interpretation on particle size, chemical form and solubility, time of intake. A group of seventeen workers from controlled area of the fuel fabrication facility was selected to evaluate the internal dose using all different available techniques during a certain period. The workers were monitored for determination of uranium content in the daily urinary and faecal excretion (collected over a period of 3 consecutive days), chest counting and personal air sampling. The results have shown that at least two types of sensitivity techniques must be used, since there are some sources of uncertainties on the bioassay interpretation, like mixture of uranium compounds intake and different routes of intake. The combination of urine and faeces analysis has shown to be the more appropriate methodology for assessing internal dose in this situation. (author)

  11. Constrained Sintering in Fabrication of Solid Oxide Fuel Cells.

    Science.gov (United States)

    Lee, Hae-Weon; Park, Mansoo; Hong, Jongsup; Kim, Hyoungchul; Yoon, Kyung Joong; Son, Ji-Won; Lee, Jong-Ho; Kim, Byung-Kook

    2016-08-09

    Solid oxide fuel cells (SOFCs) are inevitably affected by the tensile stress field imposed by the rigid substrate during constrained sintering, which strongly affects microstructural evolution and flaw generation in the fabrication process and subsequent operation. In the case of sintering a composite cathode, one component acts as a continuous matrix phase while the other acts as a dispersed phase depending upon the initial composition and packing structure. The clustering of dispersed particles in the matrix has significant effects on the final microstructure, and strong rigidity of the clusters covering the entire cathode volume is desirable to obtain stable pore structure. The local constraints developed around the dispersed particles and their clusters effectively suppress generation of major process flaws, and microstructural features such as triple phase boundary and porosity could be readily controlled by adjusting the content and size of the dispersed particles. However, in the fabrication of the dense electrolyte layer via the chemical solution deposition route using slow-sintering nanoparticles dispersed in a sol matrix, the rigidity of the cluster should be minimized for the fine matrix to continuously densify, and special care should be taken in selecting the size of the dispersed particles to optimize the thermodynamic stability criteria of the grain size and film thickness. The principles of constrained sintering presented in this paper could be used as basic guidelines for realizing the ideal microstructure of SOFCs.

  12. Rapid prototyping methods for the manufacture of fuel cells

    Directory of Open Access Journals (Sweden)

    Dudek Piotr

    2016-01-01

    The potential for the application of this method for the manufacture of metallic bipolar plates (BPP for use in proton exchange membrane fuel cells (PEMFCs is presented and discussed. Special attention is paid to the fabrication of light elements for the construction of PEMFC stacks designed for mobile applications such as aviation technology and unmanned aerial vehicles (UAVs.

  13. Method to fabricate hollow microneedle arrays

    Energy Technology Data Exchange (ETDEWEB)

    Kravitz, Stanley H [Placitas, NM; Ingersoll, David [Albuquerque, NM; Schmidt, Carrie [Los Lunas, NM; Flemming, Jeb [Albuquerque, NM

    2006-11-07

    An inexpensive and rapid method for fabricating arrays of hollow microneedles uses a photoetchable glass. Furthermore, the glass hollow microneedle array can be used to form a negative mold for replicating microneedles in biocompatible polymers or metals. These microneedle arrays can be used to extract fluids from plants or animals. Glucose transport through these hollow microneedles arrays has been found to be orders of magnitude more rapid than natural diffusion.

  14. Quality control of CANDU6 fuel element in fabrication process

    International Nuclear Information System (INIS)

    Li Yinxie; Zhang Jie

    2012-01-01

    To enhance the fine control over all aspects of the production process, improve product quality, fuel element fabrication process for CANDU6 quality process control activities carried out by professional technical and management technology combined mode, the quality of the fuel elements formed around CANDU6 weak links - - end plug , and brazing processes and procedures associated with this aspect of strict control, in improving staff quality consciousness, strengthening equipment maintenance, improved tooling, fixtures, optimization process test, strengthen supervision, fine inspection operations, timely delivery carry out aspects of the quality of information and concerns the production environment, etc., to find the problem from the improvement of product quality and factors affecting the source, and resolved to form the active control, comprehensive and systematic analysis of the problem of the quality management concepts, effectively reducing the end plug weld microstructure after the failure times and number of defects zirconium alloys brazed, improved product quality, and created economic benefits expressly provided, while staff quality consciousness and attention to detail, collaboration department, communication has been greatly improved and achieved very good management effectiveness. (authors)

  15. Description of fuel element brush assembly's fabrication for 105-K west

    International Nuclear Information System (INIS)

    Maassen, D.P.

    1997-01-01

    This report is a description of the process to redesign and fabricate, as well as, describe the features of the Fuel Element Brush Assembly used in the 105-K West Basin. This narrative description will identify problems that occurred during the redesigning and fabrication of the 105-K West Basin Fuel Element Brush Assembly and specifically address their solutions

  16. Microelectromechanical resonator and method for fabrication

    Science.gov (United States)

    Wittwer, Jonathan W [Albuquerque, NM; Olsson, Roy H [Albuquerque, NM

    2009-11-10

    A method is disclosed for the robust fabrication of a microelectromechanical (MEM) resonator. In this method, a pattern of holes is formed in the resonator mass with the position, size and number of holes in the pattern being optimized to minimize an uncertainty .DELTA.f in the resonant frequency f.sub.0 of the MEM resonator due to manufacturing process variations (e.g. edge bias). A number of different types of MEM resonators are disclosed which can be formed using this method, including capacitively transduced Lame, wineglass and extensional resonators, and piezoelectric length-extensional resonators.

  17. Fabric circuits and method of manufacturing fabric circuits

    Science.gov (United States)

    Chu, Andrew W. (Inventor); Dobbins, Justin A. (Inventor); Scully, Robert C. (Inventor); Trevino, Robert C. (Inventor); Lin, Greg Y. (Inventor); Fink, Patrick W. (Inventor)

    2011-01-01

    A flexible, fabric-based circuit comprises a non-conductive flexible layer of fabric and a conductive flexible layer of fabric adjacent thereto. A non-conductive thread, an adhesive, and/or other means may be used for attaching the conductive layer to the non-conductive layer. In some embodiments, the layers are attached by a computer-driven embroidery machine at pre-determined portions or locations in accordance with a pre-determined attachment layout before automated cutting. In some other embodiments, an automated milling machine or a computer-driven laser using a pre-designed circuit trace as a template cuts the conductive layer so as to separate an undesired portion of the conductive layer from a desired portion of the conductive layer. Additional layers of conductive fabric may be attached in some embodiments to form a multi-layer construct.

  18. Fabrication experience and integrity confirmation tests of the first-loading-fuel of the HTTR

    International Nuclear Information System (INIS)

    Sawa, Kazuhiro; Tobita, Tsutomu; Sumita, Junya; Mogi, Haruyoshi; Yoshimuta, Shigeharu; Suzuki, Shuuichi; Deushi, Kouzaburou; Kato, Shigeru

    1999-01-01

    The first-loading core of the High Temperature Engineering Test Reactor (HTTR) consists of 150 fuel assemblies. An HTTR fuel assembly is so-called a pin-in-block type of hexagonal graphite block. A fuel rod consists of a graphite sleeve and of 14 fuel compacts. In a fuel compact, about 13,000 TRISO coated fuel panicles are dispersed densely. The coated fuel panicle is TRISO (Tri-isotropic) type with four coating layers. The fuel kernel is low-enriched (average 6wt%) UO 2 . The fabrication of the first-loading fuel started from June 1995. A total of 4,770 fuel rods were successfully produced and transferred to the reactor building of the HTTR. Finally, in the reactor building, the fuel rods were inserted to the graphite blocks to form fuel assemblies. On December 1997, 150 fuel assemblies were completely formed and were stored in new fuel storage cells. The cells were filled with helium gas to keep the fuel blocks in dry condition. Fabrication technology of the HTTR fuel was established through a lot of R and D activities and fabrication experiences of irradiation examination samples spread over about 30 years. High quality and production efficiency of fuel were achieved by the development of the fuel kernel process using the vibration dropping technology, the continuous 4-layer coating process and optimization of the compaction conditions. In the safety design of HTGR fuel, it is important to retain fission products within the coated fuel panicles so that their release to the primary coolant may not exceed an acceptable level. From this point of view, as-fabricated failure fraction is important. In the specification, SiC-failure and exposed uranium fractions were determined to be less than 1.5x10 -3 and l.5x10 -4 , respectively. The quality of the first loading fuel fully satisfied the design specifications for the fuel. The fuel compacts contained almost no through-coatings failed particles and few SiC-defective particles. Average through-coatings and Si

  19. Methods for fabrication of flexible hybrid electronics

    Science.gov (United States)

    Street, Robert A.; Mei, Ping; Krusor, Brent; Ready, Steve E.; Zhang, Yong; Schwartz, David E.; Pierre, Adrien; Doris, Sean E.; Russo, Beverly; Kor, Siv; Veres, Janos

    2017-08-01

    Printed and flexible hybrid electronics is an emerging technology with potential applications in smart labels, wearable electronics, soft robotics, and prosthetics. Printed solution-based materials are compatible with plastic film substrates that are flexible, soft, and stretchable, thus enabling conformal integration with non-planar objects. In addition, manufacturing by printing is scalable to large areas and is amenable to low-cost sheet-fed and roll-to-roll processes. FHE includes display and sensory components to interface with users and environments. On the system level, devices also require electronic circuits for power, memory, signal conditioning, and communications. Those electronic components can be integrated onto a flexible substrate by either assembly or printing. PARC has developed systems and processes for realizing both approaches. This talk presents fabrication methods with an emphasis on techniques recently developed for the assembly of off-the-shelf chips. A few examples of systems fabricated with this approach are also described.

  20. DEM simulation of particle mixing for optimizing the overcoating drum in HTR fuel fabrication

    Science.gov (United States)

    Liu, Malin; Lu, Zhengming; Liu, Bing; Shao, Youlin

    2013-06-01

    The rotating drum was used for overcoating coated fuel particles in HTR fuel fabrication process. All the coated particles should be adhered to equal amount of graphite powder, which means that the particle should be mixed quickly in both radial and axial directions. This paper investigated the particle flow dynamics and mixing behavior in different regimes using the discrete element method (DEM). By varying the rotation speed, different flow regimes such as slumping, rolling, cascading, cataracting, centrifuging were produced. The mixing entropy based on radial and axial grid was introduced to describe the radial and axial mixing behaviors. From simulation results, it was found that the radial mixing can be achieved in the cascading regime more quickly than the slumping, rolling and centrifuging regimes, but the traditional rotating drum without internal components can not achieve the requirements of axial mixing and should be improved. Three different structures of internal components are proposed and simulated. The new V-shaped deflectors were found to achieve a quick axial mixing behavior and uniform axial distribution in the rotating drum based on simulation results. At last, the superiority was validated by experimental results, and the new V-shaped deflectors were used in the industrial production of the overcoating coated fuel particles in HTR fuel fabrication process.

  1. Design, Fabrication, and Testing of an External-Fuel [UO2] Full-Length Thermionic Converter

    Energy Technology Data Exchange (ETDEWEB)

    Schock, Alfred; Raab, B; Giorgio, F.

    1971-09-01

    The development of a double-ended full-core-length external-fuel converter, a prototypical fuel module for a 200- to 300-ekw thermionic reactor, is described. The converter design is based on a revolver-shaped tungsten emitter body, with six peripheral fuel chambers loaded with enriched UO2 pellets. The columbium collector is water-cooled through a sub-atmospheric adjustable-pressure helium gap. The converter employs graded metal-ceramic seals, and its double-ended construction is made possible by bellows to compensate for differential axial expansion. Fission gases are vented from the fuel chambers and collected in an accumulator designed for continuous monitoring of the pressure buildup. Component fabrication, assembly sequence, and joining methods are described; also the test procedures, and the converter load control. All tests are performed in vacuum. During inpile testing, the fuel is triply contained, with thermal insulation between the secondary and tertiary containers. Before insertion inpile, the fully fueled converter is qualification-tested by rf-induction heating using a specially developed high vacuum rf-feedthrough.

  2. Nanowires and nanostructures fabrication using template methods

    DEFF Research Database (Denmark)

    Mátéfi-Tempfli, Stefan; Mátéfi-Tempfli, M.; Vlad, A.

    2009-01-01

    One of the great challenges of today is to find reliable techniques for the fabrication of nanomaterials and nanostructures. Methods based on template synthesis and on self organization are the most promising due to their easiness and low cost. This paper focuses on the electrochemical synthesis...... of nanowires and nanostructures using nanoporous host materials such as supported anodic aluminum considering it as a key template for nanowires based devices. New ways are opened for applications by combining such template synthesis methods with nanolithographic techniques....

  3. Method for repairing failed fuel

    International Nuclear Information System (INIS)

    Shakudo, Taketomi.

    1986-01-01

    Purpose: To repair fuel elements that became failed during burnup in a reactor or during handling. Method: After the surface in the vicinity of a failed part of a fuel element is cleaned, a socket made of a shape-memory alloy having a ring form or a horseshoe form made by cutting a part of the ring form is inserted into the failed position according to the position of the failed fuel element. The shape memory alloy socket remembers a slightly larger inside diameter in its original phase (high-temperature side) than the outside diameter of the cladding tube and also a slightly larger inside diameter of the socket in the martensite phase (low-temperature side) than the outside diameter of the cladding tube, such that the socket can easily be inserted into the failed position. The socket, inserted into the failed part of the cladding tube, is heated by a heating jig. The socket recovers the original phase, and the shape also tends to recover a smaller diameter than the outside diameter of the cladding tube that has been remembered, and accordingly the failed part of the cladding tube is fastened with a great force and the failed part is fully closed with the socket, thus keeping radioactive materials from going out. (Horiuchi, T.)

  4. Pressure analysis in the fabrication process of TRISO UO2-coated fuel particle

    International Nuclear Information System (INIS)

    Liu Malin; Shao Youlin; Liu Bing

    2012-01-01

    Highlights: ► The pressure signals during the real TRISO UO2-coated fuel particle fabrication process. ► A new relationship about the pressure drop change and the coated fuel particles properties. ► The proposed relationship is validated by experimental results during successive coating. ► A convenient method for monitoring the fluidized state during coating process. - Abstract: The pressure signals in the coating furnace are obtained experimentally from the TRISO UO 2 -coated fuel particle fabrication process. The pressure signals during the coating process are analyzed and a simplified relationship about the pressure drop change due to the coated layer is proposed based on the spouted bed hydrodynamics. The change of pressure drop is found to be consistent with the change of the combination factor about particle density, bed density, particle diameter and static bed height, during the successive coating process of the buffer PyC, IPyC, SiC and OPyC layer. The newly proposed relationship is validated by the experimental values. Based on this relationship, a convenient method is proposed for real-time monitoring the fluidized state of the particles in a high-temperature coating process in the spouted bed. It can be found that the pressure signals analysis is an effective method to monitor the fluidized state on-line in the coating process at high temperature up to 1600 °C.

  5. Calorimetry of Pu in the context of fuel fabrication follow-up

    International Nuclear Information System (INIS)

    Sanson, C.; Arnal, Thierry

    1979-01-01

    Calorimetry appears to be a particularly attractive method for obtaining balances within the context of fuel fabrication follow-up. Under this method the heat released by any plutonium sample is determined with calorimeters fitted with thermocouples, thereby ensuring perfect stability in time response. The first results achieved with two inexpensive prototype calorimeters are as follows, so far: response time, six hours approximately; sensitivity greater than 4 mv.W -1 and repeatability in the order 1%. It will no doubt be possible to improve this performance to a notable extent in the near future [fr

  6. Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

    International Nuclear Information System (INIS)

    Knight, R.W.; Morin, R.A.

    1999-01-01

    The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U 3 O 8 powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated

  7. Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

    Energy Technology Data Exchange (ETDEWEB)

    Knight, R.W.; Morin, R.A.

    1999-12-01

    The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U{sub 3}O{sub 8} powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated.

  8. Methods of making transportation fuel

    Science.gov (United States)

    Roes, Augustinus Wilhelmus Maria [Houston, TX; Mo, Weijian [Sugar Land, TX; Muylle, Michel Serge Marie [Houston, TX; Mandema, Remco Hugo [Houston, TX; Nair, Vijay [Katy, TX

    2012-04-10

    A method for producing alkylated hydrocarbons is disclosed. Formation fluid is produced from a subsurface in situ heat treatment process. The formation fluid is separated to produce a liquid stream and a first gas stream. The first gas stream includes olefins. The liquid stream is fractionated to produce at least a second gas stream including hydrocarbons having a carbon number of at least 3. The first gas stream and the second gas stream are introduced into an alkylation unit to produce alkylated hydrocarbons. At least a portion of the olefins in the first gas stream enhance alkylation. The alkylated hydrocarbons may be blended with one or more components to produce transportation fuel.

  9. Method of fabricating bifacial tandem solar cells

    Science.gov (United States)

    Wojtczuk, Steven J; Chiu, Philip T; Zhang, Xuebing; Gagnon, Edward; Timmons, Michael

    2014-10-07

    A method of fabricating on a semiconductor substrate bifacial tandem solar cells with semiconductor subcells having a lower bandgap than the substrate bandgap on one side of the substrate and with subcells having a higher bandgap than the substrate on the other including, first, growing a lower bandgap subcell on one substrate side that uses only the same periodic table group V material in the dislocation-reducing grading layers and bottom subcells as is present in the substrate and after the initial growth is complete and then flipping the substrate and growing the higher bandgap subcells on the opposite substrate side which can be of different group V material.

  10. Method for fabricating a microscale anemometer

    Science.gov (United States)

    Liu, Chang (Inventor); Chen, Jack (Inventor)

    2008-01-01

    Method for fabricating a microscale anemometer on a substrate. A sacrificial layer is formed on the substrate, and a metal thin film is patterned to form a sensing element. At least one support for the sensing element is patterned. The sacrificial layer is removed, and the sensing element is lifted away from the substrate by raising the supports, thus creating a clearance between the sensing element and the substrate to allow fluid flow between the sensing element and the substrate. The supports are raised preferably by use of a magnetic field applied to magnetic material patterned on the supports.

  11. Composite fuel-cladding tubes and its fabrication

    International Nuclear Information System (INIS)

    Higashinakagawa, Emiko; Kawashima, Junko; Sato, Kanemitsu; Kuwae, Ryosho.

    1985-01-01

    Purpose: To reduce stress-corrosion cracks in a fuel cladding tube. Method: By inserting the sleeve of pure zirconium forming a liner layer into the hollow billet of zirconium alloy as an outer tube, then the composed tube is completed through hot-extruding. Then, the composite tube is pressed, by cold working through several passes, into a tube with a predetermined smaller inner-diameter and thinner wall. Heat treatment is applied between each of the passes of the cold working to recrystallize the zirconium-alloy outer tube substantially, as well as to integrally join the outer tube and the liner layer metal-lurgically. It serves as a buffer for moderating the mechanical interaction with the fuel pellets, whereby the resistance to stress-corrosion cracks can be increased. (Moriyama, K.)

  12. Fuel Pumping System And Method

    Science.gov (United States)

    Shafer, Scott F.; Wang, Lifeng

    2005-12-13

    A fuel pumping system that includes a pump drive is provided. A first pumping element is operatively connected to the pump drive and is operable to generate a first flow of pressurized fuel. A second pumping element is operatively connected to the pump drive and is operable to generate a second flow of pressurized fuel. A first solenoid is operatively connected to the first pumping element and is operable to vary at least one of a fuel pressure and a fuel flow rate of the first flow of pressurized fuel. A second solenoid is operatively connected to the second pumping element and is operable to vary at least one of a fuel pressure and a fuel flow rate of the second flow of pressurized fuel.

  13. Comparison of HTGR fuel design, manufacture and quality control methods between Japan and China

    International Nuclear Information System (INIS)

    Fu Xioming; Takahashi, Masashi; Ueta, Shouhei; Sawa, Kazuhiro

    2002-05-01

    The first-loading fuel for the HTTR was started to fabricate at Nuclear Fuel Industries (NFI) in 1995 and the HTTR reached criticality in 1998. Meanwhile, 10 MW high temperature reactor (HTR-10) was constructed in Institute of Nuclear Energy Technology (INET) of Tsinghua University, and the first-loading fuel was fabricated concurrently. The HTR-10 reached criticality in December 2000. Though fuel type is different, i.e., pin-in-block type for the HTTR and pebble bed type for the HTR-10, the fabrication method of TRISO coated fuel particles is similar to each other. This report describes comparison of fuel design, fabrication process and quality inspection between them. (author)

  14. Main trends and content of works on fabrication of fuel rods with MOX fuel for the WWER-1000 reactor

    International Nuclear Information System (INIS)

    Tsykanov, V.A.; Golovanov, V.N.; Mayorshin, A.A.; Yurchenko, A.D.; Ilyenko, S.A.; Syuzev, V.N.

    2000-01-01

    The main trends of production of pellet MOX-fuel for the WWER reactors using the trial-experimental equipment at SSC RF RIAR are set forth. The main realized parameters of fabrication of MOX-fuel pellets are presented. The content of the reactor tests program is considered with allowance for their licensing requirements for the WWER reactors. (author)

  15. Technology, safety and costs of decommissioning a reference small mixed oxide fuel fabrication plant. Volume 1. Main report

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, C. E.; Murphy, E. S.; Schneider, K J

    1979-01-01

    Detailed technology, safety and cost information are presented for the conceptual decommissioning of a reference small mixed oxide fuel fabrication plant. Alternate methods of decommissioning are described including immediate dismantlement, safe storage for a period of time followed by dismantlement and entombment. Safety analyses, both occupational and public, and cost evaluations were conducted for each mode.

  16. An Overview of Current and Past W-UO[2] CERMET Fuel Fabrication Technology

    International Nuclear Information System (INIS)

    Douglas E. Burkes; Daniel M. Wachs; James E. Werner; Steven D. Howe

    2007-01-01

    Studies dating back to the late 1940s performed by a number of different organizations and laboratories have established the major advantages of Nuclear Thermal Propulsion (NTP) systems, particularly for manned missions. A number of NTP projects have been initiated since this time; none have had any sustained fuel development work that appreciably contributed to fuel fabrication or performance data from this era. As interest in these missions returns and previous space nuclear power researchers begin to retire, fuel fabrication technologies must be revisited, so that established technologies can be transferred to young researchers seamlessly and updated, more advanced processes can be employed to develop successful NTP fuels. CERMET fuels, specifically W-UO2, are of particular interest to the next generation NTP plans since these fuels have shown significant advantages over other fuel types, such as relatively high burnup, no significant failures under severe transient conditions, capability of accommodating a large fission product inventory during irradiation and compatibility with flowing hot hydrogen. Examples of previous fabrication routes involved with CERMET fuels include hot isostatic pressing (HIPing) and press and sinter, whereas newer technologies, such as spark plasma sintering, combustion synthesis and microsphere fabrication might be well suited to produce high quality, effective fuel elements. These advanced technologies may address common issues with CERMET fuels, such as grain growth, ductile to brittle transition temperature and UO2 stoichiometry, more effectively than the commonly accepted 'traditional' fabrication routes. Bonding of fuel elements, especially if the fabrication process demands production of smaller element segments, must be investigated. Advanced brazing techniques and compounds are now available that could produce a higher quality bond segment with increased ease in joining. This paper will briefly address the history of CERMET

  17. Practical experience in the application of quality control in water-reactor fuel fabrication

    International Nuclear Information System (INIS)

    Vollath, D.

    1984-07-01

    Highly industrialized countries have gained vast experience in manufacturing water reactor fuel. Manufacturing is followed by a stringent system of quality assurance and quality control. The Seminar on Practical Experience in the Application of Quality Control in Water-Reactor Fuel Fabrication provided a forum for an exchange of information on methods and systems of quality assurance and quality control for reactor fuel. In addition, many developing countries which have started or intend to set up a nuclear fuel industry are interested in the application of quality assurance and quality control. This meeting has been preceded by two different series of conferences: the IAEA meetings 1976 in Oslo, 1978 in Prague and 1979 in Buenos Aires, and the Karlsruhe meetings on Characterization and Quality Control of Nuclear Fuel held in 1978 and 1981. Quality control and quality assurance has many different facets. Unlike the purely technical aspects, covered by the Karlsruhe conference series, the IAEA meetings always relate to a wider field of topics. They include governmental regulations and codes for practical quality assurance. This volume contains the papers presented at the seminar and a record of the discussions. (orig.)

  18. Fabrication of Zircaloy-4 Fuel Cladding Pipe with Nanostructured Oxide Layer for Prevention of Hydrogen Production

    Energy Technology Data Exchange (ETDEWEB)

    Park, Y. J.; Park, J. W.; Kim, H. J.; Cho, S. O. [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2015-05-15

    There has been an attempt to protect zircaloy fuel cladding by coating SiC. Research on producing oxide layer that can block fuel cladding from water on the surface of zircaloy fuel cladding by means of anodizing to reduce the rate of oxidation of fuel cladding at Loss Of Coolant Accident (LOCA) is an significant ongoing study subject. Applying nanostructured oxide layer to the prevention of thermal deformation of oxide layer was already suggested in our research group, the reasons of which is nanoporous structure is better than nanotube structure in terms of corrosion-resistant structure because nanotube structure can be easily peeled off. In this study, methods which are able to control morphology between nanoporous and nanotube structure were conducted by changing the anodizing conditions. Hence, Using glycerol and ammonium fluoride, Zircaloy-4 was anodized by varying water contents and applied voltage. Zircaloy-4 pipe with nanostructured surface was fabricated by anodization technique. The produced nanostructure is quite even but the thickness of the oxide layer is not even. The nanostructured surface can increase the thermal characteristics of the zircaloy-4 fuel cladding.

  19. Design and fuel fabrication processes for the AC-3 mixed-carbide irradiation test

    International Nuclear Information System (INIS)

    Latimer, T.W.; Chidester, K.M.; Stratton, R.W.; Ledergerber, G.; Ingold, F.

    1992-01-01

    The AC-3 test was a cooperative U.S./Swiss irradiation test of 91 wire-wrapped helium-bonded U-20% Pu carbide fuel pins irradiated to 8.3 at % peak burnup in the Fast Flux Test Facility. The test consisted of 25 pins that contained spherepac fuel fabricated by the Paul Scherrer Institute (PSI) and 66 pins that contained pelletized fuel fabricated by the Los Alamos National Laboratory. Design of AC-3 by LANL and PSI was begun in 1981, the fuel pins were fabricated from 1983 to 1985, and the test was irradiated from 1986 to 1988. The principal objective of the AC-3 test was to compare the irradiation performance of mixed-carbide fuel pins that contained either pelletized or sphere-pac fuel at prototypic fluence and burnup levels for a fast breeder reactor

  20. History of research reactor fuel fabrication at Babcock and Wilcox

    International Nuclear Information System (INIS)

    Freim, James B.

    1983-01-01

    B and W Research Reactor Fuel Element facility at Lynchburg, Virginia now produces national laboratory and university fuel assemblies. The Company's 201000 square foot facility is devoted entirely to supplying research fuel and related products. B and W re-entered the research reactor fuel market in 1981

  1. Operation results of WWER fuel fabricated by OAO MSZ

    International Nuclear Information System (INIS)

    Asatiani, A.; Balabanov, S.; Komarova, T.

    2013-01-01

    This report presents a statistical analysis concerning the operation results of WWER fuel manufactured by OAO MSZ. For different fuel modifications we noted individual trends demonstrating the change in the achievable fuel assembly (FA) burnup figures; we also gave statistical evaluations of fuel rod (FR) leakage levels occurring in different WWER power units. (authors)

  2. Basic tendencies of restructured UO2 nuclear fuels fabrication industry for water-moderated reactors

    International Nuclear Information System (INIS)

    Makhova, V.A.; Bokshitskij, V.I.; Blinova, I.V.

    2002-01-01

    Processes of reformation and consolidation of firms and frontier nuclear fuels fabrication industry associated with processes of globalization and deregulation of electric power market are analyzed. Current state of nuclear fuel market and basic factors influenced on the market are presented. The role of nuclear fuel in increasing competition of NPP and fundamental directions of innovation action on the creation of perspective kinds of fuel were considered [ru

  3. Experience of RepU fuel fabrication and operation in WWER reactors

    International Nuclear Information System (INIS)

    Kolosovsky, V.; Asatiani, I.; Sannikov, E.; Novikov, V.; Kuleshov, A.; Mikheev, E.; Proselkov, V.; Plyashkevich, V.; Semchenkov, Y.; Spirkin, E.; Ionov, V.; Pimenov, Y.

    2008-01-01

    Russia has a long-lasting experience in successful utilization of the reprocessed uranium fuel with different types of reactors. Stages of implementing the RepU fuel for WWER reactors are presented.The nuclear design assays, radiation and nuclear safety analysis during fabrication and handling of the fuel are made. The operational experience of commercial batches is summarized. It is shown that the RepU fuel characteristics meet the design limitations, approved for WWER reactors. (authors)

  4. Method of Fabricating a Piezoelectric Composite Apparatus

    Science.gov (United States)

    Wilkie, W. Keats (Inventor); Bryant, Robert (Inventor); Fox, Robert L. (Inventor); Hellbaum, Richard F. (Inventor); High, James W. (Inventor); Jalink, Antony, Jr. (Inventor); Little, Bruce D. (Inventor); Mirick, Paul H. (Inventor)

    2003-01-01

    A method for fabricating a piezoelectric macro-fiber composite actuator comprises providing a piezoelectric material that has two sides and attaching one side upon an adhesive backing sheet. The method further comprises slicing the piezoelectric material to provide a plurality of piezoelectric fibers in juxtaposition. A conductive film is then adhesively bonded to the other side of the piezoelectric material, and the adhesive backing sheet is removed. The conductive film has first and second conductive patterns formed thereon which are electrically isolated from one another and in electrical contact with the piezoelectric material. The first and second conductive patterns of the conductive film each have a plurality of electrodes to form a pattern of interdigitated electrodes. A second film is then bonded to the other side of the piezoelectric material. The second film may have a pair of conductive patterns similar to the conductive patterns of the first film.

  5. Method of Fabricating a Composite Apparatus

    Science.gov (United States)

    Wilkie, W. Keats (Inventor); Bryant, Robert G. (Inventor); Fox, Robert L. (Inventor); Hellbaum, Richard F. (Inventor); High, James W. (Inventor); Jalink, Antony, Jr. (Inventor)

    2007-01-01

    A method for fabricating a piezoelectric macro-fiber composite actuator comprises making a piezoelectric fiber sheet by providing a plurality of wafers of piezoelectric material, bonding the wafers together with an adhesive material to from a stack of alternating layers of piezoelectric material and adhesive material, and cutting through the stack in a direction substantially parallel to the thickness of the stack and across the alternating layers of piezoelectric material and adhesive material to provide at least one piezoelectric fiber sheet having two sides comprising a plurality of piezoelectric fibers in juxtaposition to the adhesive material. The method further comprises bonding two electrically conductive films to the two sides of the piezoelectric fiber sheet. At least one conductive film has first and second conductive patterns formed thereon which are electrically isolated from one another and in electrical contact with the piezoelectric fiber sheet.

  6. Method of fabricating a cooled electronic system

    Science.gov (United States)

    Chainer, Timothy J; Gaynes, Michael A; Graybill, David P; Iyengar, Madhusudan K; Kamath, Vinod; Kochuparambil, Bejoy J; Schmidt, Roger R; Schultz, Mark D; Simco, Daniel P; Steinke, Mark E

    2014-02-11

    A method of fabricating a liquid-cooled electronic system is provided which includes an electronic assembly having an electronics card and a socket with a latch at one end. The latch facilitates securing of the card within the socket. The method includes providing a liquid-cooled cold rail at the one end of the socket, and a thermal spreader to couple the electronics card to the cold rail. The thermal spreader includes first and second thermal transfer plates coupled to first and second surfaces on opposite sides of the card, and thermally conductive extensions extending from end edges of the plates, which couple the respective transfer plates to the liquid-cooled cold rail. The extensions are disposed to the sides of the latch, and the card is securable within or removable from the socket using the latch without removing the cold rail or the thermal spreader.

  7. Fabrication of MOX fuel element clusters for irradiation in PWL, CIRUS

    International Nuclear Information System (INIS)

    Roy, P.R.; Purushotham, D.S.C.; Majumdar, S.

    1983-01-01

    Three clusters, each containing 6 zircaloy-2 clad short length fuel elements of either MOX or UO 2 fuel pellets were fabricated for irradiation in pressurized water loop of CIRUS. The major objectives of the programme were: (a) to optimize the various fabrication parameters for developing a flow sheet for MOX fuel element fabrication; (b) to study the performance of the MOX fuel elements at a peak heat flux of 110 W/cm 2 ; and (c) to study the effect of various fuel pellet design changes on the behaviour of the fuel element under irradiation. Two clusters, one each of UO 2 and MOX, have been successfully irradiated to the required burn-up level and are now awaiting post irradiation examinations. The third MOX cluster is still undergoing irradiation. Fabrication of these fuel elements involved considerable amount of developing work related to the fabrication of the MOX fuel pellets and the element welding technique and is reported in detail in this report. (author)

  8. Regulations concerning the fabricating business of nuclear fuel materials

    International Nuclear Information System (INIS)

    1987-01-01

    Regulations specified here cover application for such matters as permission for an undertaking of processing, alteration (of location, structure, arrangements, processing method, etc.), approval of design and construction plan, approval of alteration (of design and construction plan of processing facilities), and inspection of the facilities. The regulations also cover execution of facilities inspection, certificate of facilities inspection, processing facilities subject to welding inspection, application for welding inspection, execution of welding inspection, facilities not subject to welding inspection, approval of welding method, welding inspection for imported equipment, certificate of welding inspection, application for approval of joint management, notice of alteration, etc., cancellation of permission, record keeping, restriction on access to areas under management measures concerning exposure to radioactive rays, patrol and checking in processing facilities, operation of processing equipment, transportation within plant or operation premises, storage, waste disposal within plant or operation premises, safety rules, public notification concerning examination and successful applicants, procedure for application for examination, reissue of certificate for nuclear fuel handling expert, return of certificate for nuclear fuel handling expert, submission of report, measures for emergency, notice of abolition of business, measures concerning cancellation of permission, identification card, etc. (Nogami, K.)

  9. Development of an engineered safeguards system concept for a mixed-oxide fuel fabrication facility

    International Nuclear Information System (INIS)

    Chapman, L.D.; de Montmollin, J.M.; Deveney, J.E.; Fienning, W.C.; Hickman, J.W.; Watkins, L.D.; Winblad, A.E.

    1976-08-01

    An initial concept of an Engineered Safeguards System for a representative commercial mixed-oxide fuel fabrication facility is presented. Computer simulation techniques for evaluation and further development of the concept are described. An outline of future activity is included

  10. Fabrication and Testing of Full-Length Single-Cell Externally Fueled Converters for Thermionic Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Schock, Alfred

    1995-08-01

    Paper presented at the 29th IECEC in Monterey, CA in August 1994. The present paper describes the fabrication and testing of full-length prototypcial converters, both unfueled and fueled, and presents parametric results of electrically heated tests.

  11. Economic Analysis on Direct Use of Spent Pressurized Water Reactor Fuel in CANDU Reactors - I: DUPIC Fuel Fabrication Cost

    International Nuclear Information System (INIS)

    Choi, Hangbok; Ko, Won Il; Yang, Myung Seung

    2001-01-01

    A preliminary conceptual design of a Direct Use of spent Pressurized water reactor (PWR) fuel In Canada deuterium uranium (CANDU) reactors (DUPIC) fuel fabrication plant was studied, which annually converts spent PWR fuel of 400 tonnes heavy element (HE) into CANDU fuel. The capital and operating costs were estimated from the viewpoint of conceptual design. Assuming that the annual discount rate is 5% during the construction (5 yr) and operation period (40 yr) and contingency is 25% of the capital cost, the levelized unit cost (LUC) of DUPIC fuel fabrication was estimated to be 616 $/kg HE, which is mostly governed by annual operation and maintenance costs that correspond to 63% of LUC. Among the operation and maintenance cost components being considered, the waste disposal cost has the dominant effect on LUC (∼49%). From sensitivity analyses of production capacity, discount rate, and contingency, it was found that the production capacity of the plant is the major parameter that affects the LUC

  12. Decommissioning of a mixed oxide fuel fabrication facility

    International Nuclear Information System (INIS)

    Buck, S.; Colquhoun, A.

    1990-01-01

    Decommissioning of the coprecipitation plant, which made plutonium/uranium oxide fuel, is a lead project in the BNFL Sellafield decommissioning programme. The overall programme has the objectives of gaining data and experience in a wide range of decommissioning operations and hence in this specific project to pilot the decommissioning of plant heavily contaminated with plutonium and other actinides. Consequently the operations have been used to test improvements in temporary containment, contamination control and decontamination methods and also to develop in situ plutonium assay, plutonium recovery and size-reduction methods. Finally the project is also yielding data on manpower requirements, personnel radiation uptake and waste arisings to help in the planning of future decommissioning projects

  13. Key differences in the fabrication of US and German TRISO-coated particle fuel, and their implications on fuel performance

    International Nuclear Information System (INIS)

    Petti, D.A.; Buongiorno, J.; Maki, J.T.; Miller, G.K.; Hobbins, R.R.

    2002-01-01

    Historically, the irradiation performance of TRISO-coated gas reactor particle fuel in Germany has been superior to that in the US. German fuel generally displayed in-pile gas release values that were three orders of magnitude lower than US fuel. Thus, we have critically examined the TRISO-coated fuel fabrication processes in the US and German and the associated irradiation database with a goal of understanding why the German fuel behaves acceptably, why the US fuel has not faired as well, and what process/production parameters impart the reliable performance to this fuel form. The postirradiation examination results are also reviewed to identify failure mechanisms that may be the cause of the poorer US irradiation performance. This comparison will help determine the roles that particle fuel process/product attributes and irradiation conditions (burnup, fast neutron fluence, temperature, degree of acceleration, power per particle) have on the behavior of the fuel during irradiation and provide a more quantitative linkage between acceptable processing parameters, as-fabricated fuel properties and subsequent in-reactor performance. (author)

  14. Improvements in the consistency of fabrication and the reliability of nuclear fuels through quality assurance

    International Nuclear Information System (INIS)

    Sifferlen, R.

    1976-01-01

    By establishing correlations between rejection level and fabrication parameters, quality assurance can guide corrective action for improving the consistency of fabrication and the reliability of fuel elements. The author cites examples relating to the quality of the uranium in metallic fuels, the influence of the parent metal on the welding of zirconium alloys, the behaviour of the springs inside the cladding during the welding of plugs and the behaviour of uranium oxide pellets. (author)

  15. Structure, conduct, and sustainability of the international low-enriched fuel fabrication industry

    International Nuclear Information System (INIS)

    Rothwell, Geoffrey

    2008-01-01

    This paper examines the cost structures of fabricating Low-Enriched Uranium fuel (LEU, enriched to 5% enrichment) light water reactor fuels. The LEU industry is decades old, and (except for high entry cost, i.e., the cost of designing and licensing a fuel fabrication facility and its fuel), labor and additional fabrication lines can be added by industry incumbents at Nth-of-a-Kind cost to the maximum capacity allowed by the license. On the other hand, new entrants face higher First-of-a-Kind costs and high new-facility licensing costs, increasing the scale required for entry thus discouraging small scale entry by countries with only a few nuclear power plants. Therefore, the industry appears to be competitive with sustainable investment in fuel-cycle states, and structural barriers-to-entry increase its proliferation resistance. (author)

  16. CEA and AREVA R and D on V/HTR fuel fabrication with the CAPRI experimental manufacturing line

    International Nuclear Information System (INIS)

    Charollais, Francois; Fonquernie, Sophie; Perrais, Christophe; Perez, Marc; Cellier, Francois; Vitali, Marie-Pierre

    2006-01-01

    In the framework of the French V/HTR fuel development and qualification program, the Commissariat a l'Energie Atomique (CEA) and AREVA through its program called ANTARES (Areva New Technology for Advanced Reactor Energy Supply) conduct R and D projects covering the mastering of UO 2 coated particle and fuel compact fabrication technology. To fulfill this task, a review of past knowledge, of existing technologies and a preliminary laboratory scale work program have been conducted with the aim of retrieving the know-how on HTR coated particle and compact manufacture: - The different stages of UO 2 kernel fabrication GSP Sol-Gel process have been reviewed, reproduced and improved; - The experimental conditions for the chemical vapour deposition (CVD) of coatings have been defined on dummy kernels and development of innovative characterization methods has been carried out; - Former CERCA compacting process has been reviewed and updated. In parallel, an experimental manufacturing line for coated particles, named GAIA, and a compacting line based on former CERCA compacting experience have been designed, constructed and are in operation since early 2005 at CEA Cadarache and CERCA Romans, respectively. These two facilities constitute the CAPRI line (CEA and AREVA PRoduction Integrated line). The major objectives of the CAPRI line are: - to recover and validate past knowledge; - to permit the optimisation of reference fabrication processes for kernels and coatings and the investigation of alternative and innovative fuel design (UCO kernel, ZrC coating); - to test alternative compact process options; - to fabricate and characterize fuel required for irradiation and qualification purpose; - to specify needs for the fabrication of representative V/HTR TRISO fuel meeting industrial standards. This paper presents the progress status of the R and D conducted on V/HTR fuel particle and compact manufacture by mid 2005. (authors)

  17. Method of manufacturing nuclear fuel pellet

    International Nuclear Information System (INIS)

    Oguma, Masaomi; Masuda, Hiroshi; Hirai, Mutsumi; Tanabe, Isami; Yuda, Ryoichi.

    1989-01-01

    In a method of manufacturing nuclear fuel pellets by compression molding an oxide powder of nuclear fuel material followed by sintering, a metal nuclear material is mixed with an oxide powder of the nuclear fuel material. As the metal nuclear fuel material, whisker or wire-like fine wire or granules of metal uranium can be used effectively. As a result, a fuel pellet in which the metal nuclear fuel is disposed in a network-like manner can be obtained. The pellet shows a great effect of preventing thermal stress destruction of pellets upon increase of fuel rod power as compared with conventional pellets. Further, the metal nuclear fuel material acts as an oxygen getter to suppress the increase of O/M ratio of the pellets. Further, it is possible to reduce the swelling of pellet at high burn-up degree. (T.M.)

  18. Development of sub-channel analysis tool for TRU fuel fabrication

    International Nuclear Information System (INIS)

    Takata, Takashi; Yamaguchi, Akira; Manabe, Yuichiro; Hishida, Koichi; Itoh, Kunihiro; Ikeda, Kazuo

    2008-01-01

    The development of the fast reactor (FR) cycle is being preceded to utilize plutonium and trans-uranium (TRU) in Japan. In the fabrication process, it is considered that a fuel pin spirally-wrapped with a thin wire is laid horizontally. Then cooling air flows vertically into the gap of the pin bundle so as to suppress the temperature increase due to decay heat. From the view point of the safety assessment during the fabrication, a thermal hydraulic analysis method would be an alternative way to investigate the maximum temperature and the temperature distribution of the fuel pins. A numerical tool has been developed in the present study. A subchannel method is applied considering a numerical resolution and a computational cost. Using the developed tool, the benchmark analysis of the mocked up experiment done by Nuclear Development Corporation has been carried out. It is demonstrated that we obtain a good agreement between the mocked up experiment and the numerical result. A sensitivity analysis has also been carried out to enhance the cooling efficiency. (author)

  19. Refabrication of spent fuel pins provided with instrumentation by means of the FABRICE process

    International Nuclear Information System (INIS)

    Garcia, A.; Malard, J.P.; Mery, M.; Vouillot, M.

    1986-05-01

    The Fabrice ''hot cell refabrication'' process for small pins from very long irradiated fuel elements was developed at the CEA to allow parametic studies of the irradiation behavior of pins from nuclear power plants. The present note describes the adaptation of techniques to the fabrication of pins provided with important instrumentations [fr

  20. Comparison of Quantitative Antifungal Testing Methods for Textile Fabrics.

    Science.gov (United States)

    Imoto, Yasuo; Seino, Satoshi; Nakagawa, Takashi; Yamamoto, Takao A

    2017-01-01

     Quantitative antifungal testing methods for textile fabrics under growth-supportive conditions were studied. Fungal growth activities on unfinished textile fabrics and textile fabrics modified with Ag nanoparticles were investigated using the colony counting method and the luminescence method. Morphological changes of the fungi during incubation were investigated by microscopic observation. Comparison of the results indicated that the fungal growth activity values obtained with the colony counting method depended on the morphological state of the fungi on textile fabrics, whereas those obtained with the luminescence method did not. Our findings indicated that unique characteristics of each testing method must be taken into account for the proper evaluation of antifungal activity.

  1. Operation of N Reactor and Fuels Fabrication Facilities, Hanford Reservation, Richland, Benton County, Washington: Environmental assessment

    Energy Technology Data Exchange (ETDEWEB)

    1980-08-01

    Environmental data, calculations and analyses show no significant adverse radiological or nonradiological impacts from current or projected future operations resulting from N Reactor, Fuels Fabrication and Spent Fuel Storage Facilities. Nonoccupational radiation exposures resulting from 1978 N Reactor operations are summarized and compared to allowable exposure limits.

  2. Fabrication, fabrication control and in-core follow up of 4 LEU leader fuel elements based on U{sub 3}Si{sub 2} in RECH-1

    Energy Technology Data Exchange (ETDEWEB)

    Chavez, J.C.; Barrera, M.; Olivares, L.; Lisboa, J. [Department of Nuclear Materials, Chilean Nuclear Energy Commission, Santiago (Chile)

    1999-07-01

    The RECH-1 MTR reactor has been converted from HEU to MEU (45% enrichment) and the decision to a LEU (20% enrichment) conversion was taken some years ago. This LEU conversion decision involved a local fuel development and fabrication based on U{sub 3}Si{sub 2}-Al dispersion fuel, and a fabrication qualification stage that resulted in four fuel elements fully complying with established fabrication standards for this type of fuel. This report-presents relevant points of these four leaders fuel elements fabrication, in particular a fuel plate core homogeneity control development. A summary of the intended in core follow-up studies for the leaders fuel elements is also presented here. (author)

  3. A Brief Description of High Temperature Solid Oxide Fuel Cell’s Operation, Materials, Design, Fabrication Technologies and Performance

    Directory of Open Access Journals (Sweden)

    Muneeb Irshad

    2016-03-01

    Full Text Available Today’s world needs highly efficient systems that can fulfill the growing demand for energy. One of the promising solutions is the fuel cell. Solid oxide fuel cell (SOFC is considered by many developed countries as an alternative solution of energy in near future. A lot of efforts have been made during last decade to make it commercial by reducing its cost and increasing its durability. Different materials, designs and fabrication technologies have been developed and tested to make it more cost effective and stable. This article is focused on the advancements made in the field of high temperature SOFC. High temperature SOFC does not need any precious catalyst for its operation, unlike in other types of fuel cell. Different conventional and innovative materials have been discussed along with properties and effects on the performance of SOFC’s components (electrolyte anode, cathode, interconnect and sealing materials. Advancements made in the field of cell and stack design are also explored along with hurdles coming in their fabrication and performance. This article also gives an overview of methods required for the fabrication of different components of SOFC. The flexibility of SOFC in terms fuel has also been discussed. Performance of the SOFC with varying combination of electrolyte, anode, cathode and fuel is also described in this article.

  4. Fabrication of Tungsten-UO 2 Hexagonal-Celled Fuel-Element Configurations

    Energy Technology Data Exchange (ETDEWEB)

    Goetsch, R.R.; Cover, P.W.; Gripshover, P.J.; Wilson, W.J.

    1964-12-04

    The gas-pressure-bonding process is being evaluated as a means of fabricating tungsten-UO 2 hexagonal-celled fuel geometries. A two-part study was initiated to optimize the fuel materials and to develp the required fixturing and loading techniques. Production of fueled tungsten-coated UO 2 particles in in progress so that geometries embodying coated particles or coated particles plus fine tungsten powder can be evaluated. Tests to data have shown the rquirement for a pretreatment in which a gaseous oxide phase is removed. Initial loading and fixturing procedures were proven satisfactory by the fabrication of a 19-cylindrical-hole hexagonal-type composite.

  5. Fabrication of simulated mid-burnup CANDU fuel in the RFFL

    International Nuclear Information System (INIS)

    Dimayuga, F.C.

    1997-01-01

    Prediction of the coefficient of void reactivity for CANDU reactor cores is key to modeling postulated loss-of-coolant scenarios to support safety analyses. To reduce the uncertainty in these predictions, computer codes used to generate the predictions have to be well validated for cores at equilibrium burnup. To this end, a COG-funded project was launched to resume mixed oxide (MOX) fuel fabrication operations in the mothballed Recycle Fuel Fabrication Laboratory (RFFL) at CRL, and produce (U,Pu)O 2 fuel simulating mid-burnup CANDU fuel for physics testing in the ZED-2 reactor. In August 1996, rehabilitation of the RFFL was completed, and MOX operations were resumed in the facility. An up-to-date description of the RFFL, including the upgraded safety systems and process equipment, is presented. An overview of the fabrication campaign to produce 37 MOX fuel bundles for ZED-2 tests is given. The fabrication process used to manufacture the fuel from the starting powders to the finished elements and bundles is summarized. Fabrication data including production throughputs and inspection results is discussed. (author)

  6. UO2 fuel pellets fabrication via Spark Plasma Sintering using non-standard molybdenum die

    Science.gov (United States)

    Papynov, E. K.; Shichalin, O. O.; Mironenko, A. Yu; Tananaev, I. G.; Avramenko, V. A.; Sergienko, V. I.

    2018-02-01

    The article investigates spark plasma sintering (SPS) of commercial uranium dioxide (UO2) powder of ceramic origin into highly dense fuel pellets using non-standard die instead of usual graphite die. An alternative and formerly unknown method has been suggested to fabricate UO2 fuel pellets by SPS for excluding of typical problems related to undesirable carbon diffusion. Influence of SPS parameters on chemical composition and quality of UO2 pellets has been studied. Also main advantages and drawbacks have been revealed for SPS consolidation of UO2 in non-standard molybdenum die. The method is very promising due to high quality of the final product (density 97.5-98.4% from theoretical, absence of carbon traces, mean grain size below 3 μm) and mild sintering conditions (temperature 1100 ºC, pressure 141.5 MPa, sintering time 25 min). The results are interesting for development and probable application of SPS in large-scale production of nuclear ceramic fuel.

  7. Fabrication experience of aluminium clad aluminium matrix dispersion fuels at BARC

    International Nuclear Information System (INIS)

    Ganguly, C.; Hedge, P.W.; Prasad, G.J.

    1995-01-01

    Aluminium clad, aluminium matrix plate type dispersion fuels have been fabricated in BARC in recent years as part of fuel development programme for small non-power research reactors. The present paper describes the flowsheet developed for fabrication of Al-UAl x , Al-U 3 Si 2 and Al-U 3 O 8 fuels at BARC. The Al-20% U alloy fuel for KAMINI neutron radiography reactor was prepared by 'melting and casting' route, followed by picture framing and roll-bonding. For higher 'U' density fuels namely, Al-UAl x , Al-U 3 O 8 and Al-U 3 Si 2 the 'powder metallurgy' route was followed for preparation of fuel meat. The novel features in fabrication route were: addition of Zr for stabilizing UAl 3 phase in Al-20% U alloy; x-ray radiography and microdensitometric scanning of radiographs for location of fuel outline inside fuel element and for confirming homogeneous distribution of fissile atoms; immersion ultrasonic testing for confirming good bonding between mating Al surface of the fuel plate. (author)

  8. 10 CFR Appendix O to Part 110 - Illustrative List of Fuel Element Fabrication Plant Equipment and Components Under NRC's Export...

    Science.gov (United States)

    2010-01-01

    ... 10 Energy 2 2010-01-01 2010-01-01 false Illustrative List of Fuel Element Fabrication Plant... Appendix O to Part 110—Illustrative List of Fuel Element Fabrication Plant Equipment and Components Under NRC's Export Licensing Authority Note: Nuclear fuel elements are manufactured from source or special...

  9. Safety issues in fabricating mixed oxide fuel using surplus weapons plutonium

    International Nuclear Information System (INIS)

    Buksa, J.; Badwan, F.; Barr, M.; Motley, F.

    1998-07-01

    This paper presents an assessment of the safety issues and implications of fabricating mixed oxide (MOX) fuel using surplus weapons plutonium. The basis for this assessment is the research done at Los Alamos National Laboratory (LANL) in identifying and resolving the technical issues surrounding the production of PuO 2 feed, removal of gallium from the PuO 2 feed, the fabrication of test fuel, and the work done at the LANL plutonium processing facility. The use of plutonium in MOX fuel has been successfully demonstrated in Europe, where the experience has been almost exclusively with plutonium separated from commercial spent nuclear fuel. This experience in safely operating MOX fuel fabrication facilities directly applies to the fabrication and irradiation of MOX fuel made from surplus weapons plutonium. Consequently, this paper focuses on the technical difference between plutonium from surplus weapons, and light-water reactor recycled plutonium. Preliminary assessments and research lead to the conclusion that no new process or product safety concerns will arise from using surplus weapons plutonium in MOX fuel

  10. Thermomechanical evaluation of the fuel assemblies fabricated in the ININ

    International Nuclear Information System (INIS)

    Hernandez L, H.; Ortiz V, J.

    2005-01-01

    The pilot plant of fuel production of the National Institute of Nuclear Research (ININ) provided to the Laguna Verde Nuclear Power Plant (CNLV) four fuel assemblies type GE9B. The fuel irradiation was carried out in the unit 1 of the CNLV during four operation cycles, highlighting the fact that in their third cycle the four assemblies were placed in the center of the reactor core. In the Nuclear Systems Department (DSN) of the ININ it has been carried out studies to evaluate their neutron performance and to be able to determine the exposure levels of this fuels. Its also outlines the necessity to carry out a study of the thermomechanical behavior of the fuel rods that compose the assemblies, through computational codes that simulate their performance so much thermal as mechanical. For such purpose has been developing in the DSN the FETMA code, together with the codes that compose the system Fuel Management System (FMS), which evaluates the thermomechanical performance of fuel elements. In this work were used the FETMA and FEMAXI codes (developed by JAERI) to study the thermomechanical performance of the fuel elements manufactured in the ININ. (Author)

  11. Fluid pressure method for recovering fuel pellets from nuclear fuel elements

    International Nuclear Information System (INIS)

    John, C.D. Jr.

    1979-01-01

    A method is described for removing fuel pellets from a nuclear fuel element without damaging the fuel pellets or fuel element sheath so that both may be reused. The method comprises holding the fuel element while a high pressure stream internally pressurizes the fuel element to expand the fuel element sheath away from the fuel pellets therein so that the fuel pellets may be easily removed

  12. Fuel rod design by statistical methods for MOX fuel

    International Nuclear Information System (INIS)

    Heins, L.; Landskron, H.

    2000-01-01

    Statistical methods in fuel rod design have received more and more attention during the last years. One of different possible ways to use statistical methods in fuel rod design can be described as follows: Monte Carlo calculations are performed using the fuel rod code CARO. For each run with CARO, the set of input data is modified: parameters describing the design of the fuel rod (geometrical data, density etc.) and modeling parameters are randomly selected according to their individual distributions. Power histories are varied systematically in a way that each power history of the relevant core management calculation is represented in the Monte Carlo calculations with equal frequency. The frequency distributions of the results as rod internal pressure and cladding strain which are generated by the Monte Carlo calculation are evaluated and compared with the design criteria. Up to now, this methodology has been applied to licensing calculations for PWRs and BWRs, UO 2 and MOX fuel, in 3 countries. Especially for the insertion of MOX fuel resulting in power histories with relatively high linear heat generation rates at higher burnup, the statistical methodology is an appropriate approach to demonstrate the compliance of licensing requirements. (author)

  13. Gel-sphere-pac fuel for thermal reactors: assessment of fabrication technology and irradiation performance

    Energy Technology Data Exchange (ETDEWEB)

    Beatty, R.L. Norman, R.E.; Notz, K.J. (comps.)

    1979-11-01

    Recent interest in proliferation-resistant fuel cycles for light-water reactors has focused attention on spiked plutonium and /sup 233/U-Th fuels, requiring remote refabrication. The gel-sphere-pac process for fabricating metal-clad fuel elements has drawn special attention because it involves fewer steps. Gel-sphere-pac fabrication technology involves two major areas: the preparation of fuel spheres of high density and loading these spheres into rods in an efficiently packed geometry. Gel sphere preparation involves three major steps: preparation of a sol or of a special solution (broth), gelation of droplets of sol or broth to give semirigid spheres of controlled size, and drying and sintering these spheres to a high density. Gelation may be accomplished by water extraction (suitable only for sols) or ammonia gelation (suitable for both sols and broths but used almost exclusively with broths). Ammonia gelation can be accomplished either externally, via ammonia gas and ammonium hydroxide, or internally via an added ammonia generator such as hexamethylenetetramine. Sphere-pac fuel rod fabrication involves controlled blending and metering of three sizes of spheres into the rod and packing by low- to medium-energy vibration to achieve about 88% smear density; these sizes have diametral ratios of about 40:10:1 and are blended in size fraction amounts of about 60% coarse, 18% medium, and 22% fine. Irradiation test results indicate that sphere-pac fuel performs at least as well as pellet fuel, and may in fact offer an advantage in significantly reducing mechanical and chemical interaction between the fuel and cladding. The normal feed for gel sphere preparation, heavy metal nitrate solution, is the usual product of fuel reprocessing, so that fabrication of gel spheres performs all the functions performed by both conversion and pellet fabrication in the case of pellet technology.

  14. SEM and TEM Characterization of As-Fabricated U-7Mo Disperson Fuel Plates

    International Nuclear Information System (INIS)

    Keiser, D.D. Jr.; Yao, B.; Perez, E.; Sohn, Y.H.

    2009-01-01

    The starting microstructure of a dispersion fuel plate can have a dramatic impact on the overall performance of the plate during irradiation. To improve the understanding of the as-fabricated microstructures of dispersion fuel plates, SEM and TEM analysis have been performed on RERTR-9A archive fuel plates, which went through an additional hot isostatic procsssing (HIP) step during fabrication. The fuel plates had depleted U-7Mo fuel particles dispersed in either Al-2Si or 4043 Al alloy matrix. For the characterized samples, it was observed that a large fraction of the ?-phase U-7Mo alloy particles had decomposed during fabrication, and in areas near the fuel/matrix interface where the transformation products were present significant fuel/matrix interaction had occurred. Relatively thin Si-rich interaction layers were also observed around the U-7Mo particles. In the thick interaction layers, (U)(Al,Si)3 and U6Mo4Al43 were identified, and in the thin interaction layers U(Al,Si)3, U3Si3Al2, U3Si5, and USi1.88-type phases were observed. The U3Si3Al2 phase contained some Mo. Based on the results of this work, exposure of dispersion fuel plates to relatively high temperatures during fabrication impacts the overall microstructure, particularly the nature of the interaction layers around the fuel particles. The time and temperature of fabrication should be carefully controlled in order to produce the most uniform Si-rich layers around the U-7Mo particles.

  15. Composition and methods for improved fuel production

    Energy Technology Data Exchange (ETDEWEB)

    Steele, Philip H.; Tanneru, Sathishkumar; Gajjela, Sanjeev K.

    2015-12-29

    Certain embodiments of the present invention are configured to produce boiler and transportation fuels. A first phase of the method may include oxidation and/or hyper-acidification of bio-oil to produce an intermediate product. A second phase of the method may include catalytic deoxygenation, esterification, or olefination/esterification of the intermediate product under pressurized syngas. The composition of the resulting product--e.g., a boiler fuel--produced by these methods may be used directly or further upgraded to a transportation fuel. Certain embodiments of the present invention also include catalytic compositions configured for use in the method embodiments.

  16. Estimation of costs for fabrication of pressurized-water reactor fuel

    International Nuclear Information System (INIS)

    Judkins, R.R.; Olsen, A.R.

    1979-01-01

    To provide a reference case on which to base cost estimates of the several fuel cycles to be considered, the facility, equipment, and operating requirements for the fabrication of fuel for current-design pressurized-water reactors were examined. From an analysis of these requirements, the capital and operating costs of a plant with a capacity of two metric tons of heavy metal per day (MTHM/day) were estimated. In a cash flow analysis, the lifetime of the plant was assumed to be 20 y, and the income from the sale of nuclear fuel assemblies over this period was equated to the total capital and operating expenses of the plant, including a specified 15% return on investment. In this way a levelized unit price for the fuel was obtained. The effects of inflation were not considered since the purpose of these estimates and the determination of unit price was to permit comparison of different types of fuels. The capital costs of the fuel fabrication plant were estimated at $32 million for the facility--land, site preparation, building--and $34 million for equipment. Annual operating costs including labor, management, materials, and utilities were estimated to be $36.5 million. From these estimates, the unit price for fabricating the fuel for the reference pressurized-water reactor was determined to be $138/kg of heavy metal or $63,600 per fuel assembly

  17. Development of the advanced CANDU technology -Development of CANDU advanced fuel fabrication technology-

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Chang Bum; Park, Choon Hoh; Park, Chul Joo; Kwon, Woo Joo [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-07-01

    This project is carrying out jointly with AECL to develop CANFLEX fuel which can enhance reactor safety, fuel economy and can be used with various fuel cycles (natural U, slightly enriched U, other advanced fuel). The final goal of this research is to load the CANFLEX fuel in commercial CANDU reactor for demonstration irradiation. The annual portion of research activities performed during this year are followings ; The detail design of CANFLEX-NU fuel was determined. Based on this design, various fabrication drawings and process specifications were revised. The seventeen CANFLEX-NU fuel bundles for reactivity test in ZED-2 and out-pile test, two CANFLEX-SEU fuel bundles for demo-irradiation in NRU were fabricated. Advanced tack welding machine was designed and sequence control software of automatic assembly welder was developed. The basic researches related to fabrication processes, such as weld evaluation by ECT, effect of additives in UO{sub 2}, thermal stabilities of Zr based metallic glasses, were curried out. 51 figs, 22 tabs, 42 refs. (Author).

  18. Fuel fabrication activities for power reactors in India - present and future prospects

    International Nuclear Information System (INIS)

    Jayaraj, R.N.

    2010-01-01

    'Full text:' Based on the initial developmental works and pilot plant studies carried out at Bhabha Atomic Research Centre (BARC), Mumbai, the Nuclear Fuel Complex (NFC) was established as an industrial unit during the early 1970s to manufacture fuel assemblies and reactor core structurals for PHWRs and BWRs. The plants consisting of uranium and zirconium streams process raw materials in the form of magnesium di-uranate (MDU) and zircon sand respectively to fabricate finished fuel assemblies. Presently, 17 PHWRs and 2 BWRs are operating in India, generating about 4340 MWe of electricity. The reload fuel assemblies for all these reactors are manufactured at NFC in addition to the reactor structurals like coolant channels and calandria tubes. In tune with the decision of the Department of Atomic Energy to set up twelve PHWRs of 700 MWe capacity, NFC has embarked on an expansion programme to manufacture fuel for all these reactors. In addition, the plans are afoot to set up fuel fabrication facilities for catering to the needs of large number of imported light water reactors (LWRs), in collaboration with the fuel manufacturers abroad. This paper highlights the present scenario and the future plans for fabrication of nuclear fuel assemblies for both indigenously built and imported reactors. (author)

  19. Topical papers on heavy water, fuel fabrication and reactors

    International Nuclear Information System (INIS)

    1978-01-01

    A total of four papers is presented. The first contribution of the Federal Republic of Germany reviews the market situation for reactors and the relations between reactor producers and buyers as reflected in sales agreements. The second West German contribution gives a world-wide survey of fuel element production as well as of fuel and fuel element demand up to the year 2000. The Canadian paper discusses the future prospects of heavy-water production, while the Ecuador contribution deals with small and medium-sized nuclear power plants

  20. Characterization of candidate DOE sites for fabricating MOX fuel for lead assemblies

    International Nuclear Information System (INIS)

    Holdaway, R.F.; Miller, J.W.; Sease, J.D.; Moses, R.J.; O'Connor, D.G.; Carrell, R.D.; Jaeger, C.D.; Thompson, M.L.; Strasser, A.A.

    1998-03-01

    The Office of Fissile Materials Disposition (MD) of the Department of Energy (DOE) is directing the program to disposition US surplus weapons-usable plutonium. For the reactor option for disposition of this surplus plutonium, MD is seeking to contract with a consortium, which would include a mixed-oxide (MOX) fuel fabricator and a commercial US reactor operator, to fabricate and burn MOX fuel in existing commercial nuclear reactors. This option would entail establishing a MOX fuel fabrication facility under the direction of the consortium on an existing DOE site. Because of the lead time required to establish a MOX fuel fabrication facility and the need to qualify the MOX fuel for use in a commercial reactor, MD is considering the early fabrication of lead assemblies (LAs) in existing DOE facilities under the technical direction of the consortium. The LA facility would be expected to produce a minimum of 1 metric ton heavy metal per year and must be operational by June 2003. DOE operations offices were asked to identify candidate sites and facilities to be evaluated for suitability to fabricate MOX fuel LAs. Savannah River Site, Argonne National Laboratory-West, Hanford, Lawrence Livermore National Laboratory, and Los Alamos National Laboratory were identified as final candidates to host the LA project. A Site Evaluation Team (SET) worked with each site to develop viable plans for the LA project. SET then characterized the suitability of each of the five plans for fabricating MOX LAs using 28 attributes and documented the characterization to aid DOE and the consortium in selecting the site for the LA project. SET concluded that each option has relative advantages and disadvantages in comparison with other options; however, each could meet the requirements of the LA project as outlined by MD and SET

  1. Characterization of candidate DOE sites for fabricating MOX fuel for lead assemblies

    Energy Technology Data Exchange (ETDEWEB)

    Holdaway, R.F.; Miller, J.W.; Sease, J.D.; Moses, R.J.; O`Connor, D.G. [Oak Ridge National Lab., TN (United States); Carrell, R.D. [Technical Resources International, Inc., Richland, WA (United States); Jaeger, C.D. [Sandia National Labs., Albuquerque, NM (United States); Thompson, M.L.; Strasser, A.A. [Delta-21 Resources, Inc., Oak Ridge, TN (United States)

    1998-03-01

    The Office of Fissile Materials Disposition (MD) of the Department of Energy (DOE) is directing the program to disposition US surplus weapons-usable plutonium. For the reactor option for disposition of this surplus plutonium, MD is seeking to contract with a consortium, which would include a mixed-oxide (MOX) fuel fabricator and a commercial US reactor operator, to fabricate and burn MOX fuel in existing commercial nuclear reactors. This option would entail establishing a MOX fuel fabrication facility under the direction of the consortium on an existing DOE site. Because of the lead time required to establish a MOX fuel fabrication facility and the need to qualify the MOX fuel for use in a commercial reactor, MD is considering the early fabrication of lead assemblies (LAs) in existing DOE facilities under the technical direction of the consortium. The LA facility would be expected to produce a minimum of 1 metric ton heavy metal per year and must be operational by June 2003. DOE operations offices were asked to identify candidate sites and facilities to be evaluated for suitability to fabricate MOX fuel LAs. Savannah River Site, Argonne National Laboratory-West, Hanford, Lawrence Livermore National Laboratory, and Los Alamos National Laboratory were identified as final candidates to host the LA project. A Site Evaluation Team (SET) worked with each site to develop viable plans for the LA project. SET then characterized the suitability of each of the five plans for fabricating MOX LAs using 28 attributes and documented the characterization to aid DOE and the consortium in selecting the site for the LA project. SET concluded that each option has relative advantages and disadvantages in comparison with other options; however, each could meet the requirements of the LA project as outlined by MD and SET.

  2. Fabrication of (Th-Pu) MOX fuel pellets using CAP route for experimental irradiation

    International Nuclear Information System (INIS)

    Nehete, Y.G.; Shelke, B.K.; Shotriya, S.K.; Subbarayal, K.; Kumar, Neeraj; Khot, P.M.; Surendra, B.; Yadav, M.K.; Mishra, A.K.; Afzal, Mohd; Panakkal, J.P.

    2011-01-01

    Advanced Fuel Fabrication Facility (AFFF), Tarapur is an industrial scale plant for the fabrication of MOX fuel for thermal and fast reactor. Mixed oxide fuels of different composition have been fabricated in this facility for both thermal and fast reactors. In order to simulate actual condition in Advanced Heavy Water Reactors (AHWR), (Th-Pu) MOX fuel pins of different % of PuO 2 were fabricated at AFFF, BARC Tarapur for irradiation in research reactor. ThO 2 -1% PuO 2 was fabricated by conventional powder pelletization (POP) as well as Coated agglomerate pelletization (CAP) route. Powder pelletization route involves co-milling of milled ThO 2 powder with calcined PuO 2 , precompaction, granulation, final compaction followed by sintering in reducing atmosphere at 1650 deg C. Coated Agglomerate Pelletization (CAP) route involves making spheroids of milled ThO 2 powder using extrusion and spherodization technique then coating of ThO 2 spheroids with desired amount of calcined PuO 2 powder followed by final compaction and sintering in reducing atmosphere. Necessary modifications in process parameters have been made and the tool design was so chosen to get sintered to sized pellet to avoid grinding. Pellets fabricated by CAP route meets all desired specification like POP route. It also has the advantages over POP route like small number of process steps and reduction of man-rem. This paper highlights feasibility of CAP route for fabrication of (Th-Pu)O 2 fuel and characterization of fuel pellets. (author)

  3. Investigation of small scale sphere-pac fuel fabrication plant with external gelation process

    International Nuclear Information System (INIS)

    Maekawa, Kazuhiko; Yoshimura, Tadahiro; Kikuchi, Toshiaki; Hoshino, Yasushi; Munekata, Hideki; Shimizu, Makoto

    2005-02-01

    In feasibility studies on commercialized FBR cycle system, comprehensive system investigation and properties evaluation for candidate FBR cycle systems have been implemented through view point of safety, economics, environmental burden reduction, non-proliferation resistivity, etc. As part of these studies, an investigation of small scale sphere-pac fuel fabrication plant with external gelation process was conducted. Until last fiscal year, equipment layout in cells and overall layout design of the 200t-HM/y scale fuel fabrication plant were conducted as well as schematical design studies on main equipments in gelation and reagent recovery processes of the plant. System property data concerning economics and environmental burden reduction of fuel fabrication plant was also acquired. In this fiscal year, the processes from vibropacking to fuel assemblies storage were added to the investigation range, and a conceptual design of whole fuel fabrication plant was studied as well as deepening the design study on main equipments. The conceptual design study was mainly conducted for small 50t-HM/y scale plant and a revising investigation was done for 200t-HM/y scale plant. Taking the planed comparative evaluation with pellet fuel fabrication system into account, design of equipments which should be equivalent with pellet system, especially in post-vibropacking processes, were standardized in each system. Based on these design studies, system properties data concerning economics and environmental burden reduction of the plant was also acquired. In comparison with existing design, the cell height was lowered on condition that plug type pneumatic system was adopted and fuel fabrication building was downsized by applying rationalized layout design of pellet system to post-vibropacking processes. Reduction of reagent usage at gelation process and rationalization of sintering and O/M controlling processes etc., are foremost tasks. (author)

  4. A Method of Operating a Fuel Cell

    DEFF Research Database (Denmark)

    2013-01-01

    The present invention relates to a method of determining the net water drag coefficient (rd) in a fuel cell. By measuring the velocity of the fluid stream at the outlet of the anode, rd can be determined. Real time monitoring and adjustments of the water balance of a fuel cell may be therefore ac...

  5. Fueling method in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kawashima, Katsuyuki; Inoue, Kotaro.

    1985-01-01

    Purpose: To extend the burning cycle and decrease the number of fuel exchange batches without increasing the excess reactivity at the initial stage of burning cycles upon fuel loading to an LMFBR type reactor. Method: Each of the burning cycles is divided into a plurality of burning sections. Fuels are charged at the first burning section in each of the cycles such that driver fuel assemblies and blanket assemblies or those assemblies containing neutron absorbers such as boron are distributed in mixture in the reactor core region. At the final stage of the first burning section, the blanket assemblies or neutron absorber-containing assemblies present in mixture are partially or entirely replaced with driver fuel assemblies depending on the number of burning sections such that all of them are replaced with the driver fuel assemblies till the start of the final burning section of the abovementioned cycle. The object of this invention can thus be attained. (Horiuchi, T.)

  6. Regulations concerning the fabricating business of nuclear fuel materials

    International Nuclear Information System (INIS)

    1978-01-01

    The Regulation is revised on the basis of ''The law for the regulations of nuclear source materials, nuclear fuel materials and reactors'' and the ''Provisions concerning the enterprises processing nuclear fuel materials'' in the Enforcement Ordinance for the Law, to enforce such provisions. This is the complete revision of the regulation of the same name in 1957. Terms are explained, such as exposure radiation dose, cumulative dose, control area, surrounding inspection area, persons engaged in works, radioactive wastes, area for incoming and outgoing of materials, fluctuation of stocks, batch, real stocks, effective value and main measuring points. For the applications for the permission of the enterprises processing nuclear fuel materials, the location of an enterprise, the construction of buildings and the construction of and the equipments for facilities of chemical processing, forming, coating, assembling, storage of nuclear fuel materials, disposal of radioactive wastes and radiation control must be written. Records shall be made and maintained for the periods specified on the inspection of processing facilities, nuclear fuel materials, radiation control, operation, maintainance, accidents of processing facilities and weather. Limit to entrance into the control area, measures for exposure radiation dose, patrol and inspection, operation of processing facilities, transport of materials, disposal of radioactive wastes, safety regulations are provided for. Reports to be filed by the persons engaging in the enterprises processing nuclear fuel materials are prescribed. (Okada, K.)

  7. Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics

    International Nuclear Information System (INIS)

    2014-01-01

    An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic coatings on fuel kernels are influenced by the equipment scale and processing parameters. Some characteristics affecting product quality were suppressed while others have become more significant in the larger equipment. Changes to the composition and method of producing resinated graphite matrix material has eliminated the use of hazardous, flammable liquids and enabled it to be procured as a vendor-supplied feed stock. A new method of overcoating TRISO particles with the resinated graphite matrix eliminates the use of hazardous, flammable liquids, produces highly spherical particles with a narrow size distribution, and attains product yields in excess of 99%. Compact fabrication processes have been scaled-up and automated with relatively minor changes to compact quality to manual laboratory-scale processes. The impact on statistical variability of the processes and the products as equipment was scaled are discussed. The prototypic production-scale processes produce test fuels that meet fuel quality specifications.

  8. Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Douglas W. Marshall

    2014-10-01

    An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic coatings on fuel kernels are influenced by the equipment scale and processing parameters. Some characteristics affecting product quality were suppressed while others have become more significant in the larger equipment. Changes to the composition and method of producing resinated graphite matrix material has eliminated the use of hazardous, flammable liquids and enabled it to be procured as a vendor-supplied feed stock. A new method of overcoating TRISO particles with the resinated graphite matrix eliminates the use of hazardous, flammable liquids, produces highly spherical particles with a narrow size distribution, and attains product yields in excess of 99%. Compact fabrication processes have been scaled-up and automated with relatively minor changes to compact quality to manual laboratory-scale processes. The impact on statistical variability of the processes and the products as equipment was scaled are discussed. The prototypic production-scale processes produce test fuels that meet fuel quality specifications.

  9. Initial Microstructure Evaluation of a U3Si2 + W Fuel Pin Fabricated Via Arc Melt Gravity Drop Casting

    Science.gov (United States)

    Hoggan, Rita E.; Harp, Jason M.

    2018-02-01

    Injection casting has historically been used to fabricate metallic nuclear fuel on a large scale. Casting of intermetallic fuel forms, such as U3Si2, may be an alternative pathway for fabrication of fuel pins to powder metallurgy. To investigate casting on a small scale, arc melt gravity drop casting was employed to cast a one-off pin of U3Si2 for evaluation as a fabrication method for U3Si2 as a light water reactor fuel. The pin was sectioned and examined via optical microscopy and scanning electron microscopy equipped with energy dispersive x-ray spectroscopy (EDS). Image analysis was used to estimate the volume fraction of phase impurities as well as porosity. The primary phase determined by EDS was U3Si2 with U-O and U-Si-W phase impurities. Unusually high levels of tungsten were observed because of accidental tungsten introduction during arc melting. No significant changes in microstructure were observed after annealing a section of the pin at 800°C for 72 h. The average density of the sectioned specimens was 12.4 g/cm3 measured via Archimedes principle immersion density and He gas displacement.

  10. Method of cleaning nuclear fuels

    International Nuclear Information System (INIS)

    Yanai, Ryoichi; Terai, Kenji.

    1983-01-01

    Purpose: To remove cladding without increasing the volume of a cleaning apparatus. Constitution: A discharge port is provided to a cleaning vessel for containing fuels and a filter is connected to the discharge port by way of a pressure-reduction valve and a water feeder. Further, a communication port is provided to the bottom of the cleaning vessel and a pressurizer equipped with an electrical heater connected to the communication port by way of an air valve and a communication pipeway. Then, after filling water within the vessel, the pressurizer and the communication pipe and closing the pressure-reduction valve, water is heated by a heater. Subsequently, by closing the air valve and opening the pressure-reduction valve, water in the vessel violently boils under a reduction pressure to strip claddings from the surface of fuel rods and release the same into the water due to impact shocks resulted from the generation of gas bubbles. (Sekiya, J.)

  11. Fuel processor and method for generating hydrogen for fuel cells

    Science.gov (United States)

    Ahmed, Shabbir [Naperville, IL; Lee, Sheldon H. D. [Willowbrook, IL; Carter, John David [Bolingbrook, IL; Krumpelt, Michael [Naperville, IL; Myers, Deborah J [Lisle, IL

    2009-07-21

    A method of producing a H.sub.2 rich gas stream includes supplying an O.sub.2 rich gas, steam, and fuel to an inner reforming zone of a fuel processor that includes a partial oxidation catalyst and a steam reforming catalyst or a combined partial oxidation and stream reforming catalyst. The method also includes contacting the O.sub.2 rich gas, steam, and fuel with the partial oxidation catalyst and the steam reforming catalyst or the combined partial oxidation and stream reforming catalyst in the inner reforming zone to generate a hot reformate stream. The method still further includes cooling the hot reformate stream in a cooling zone to produce a cooled reformate stream. Additionally, the method includes removing sulfur-containing compounds from the cooled reformate stream by contacting the cooled reformate stream with a sulfur removal agent. The method still further includes contacting the cooled reformate stream with a catalyst that converts water and carbon monoxide to carbon dioxide and H.sub.2 in a water-gas-shift zone to produce a final reformate stream in the fuel processor.

  12. Method to produce fuel particles

    International Nuclear Information System (INIS)

    Oizumi, C.H.; Uesugi, J.N.

    1978-01-01

    The invention concerns the manufacture of cladded nuclear fuel particles for HTGR. By adding β-1.4-glucan to Th, U or Pu compounds one obtains a mixture which in the presence of a dispersing agent is kneeded to small spherules, ground and granulated. The spherules are then dried and burnt and later coated. 16 examples explain the details of the manufacture. (UWI) [de

  13. Fabrication and Testing of CERMET Fuel Materials for Nuclear Thermal Propulsion

    Science.gov (United States)

    Hickman, Robert; Broadway, Jeramie; Mireles, Omar

    2012-01-01

    A first generation Nuclear Cryogenic Propulsion Stage (NCPS) based on Nuclear Thermal Propulsion (NTP) is currently being developed for Advanced Space Exploration Systems. The overall goal of the project is to address critical NTP technology challenges and programmatic issues to establish confidence in the affordability and viability of NTP systems. The current technology roadmap for NTP identifies the development of a robust fuel form as a critical near term need. The lack of a qualified nuclear fuel is a significant technical risk that will require a considerable fraction of program resources to mitigate. Due to these risks and the cost for qualification, the development and selection of a primary fuel must begin prior to Authority to Proceed (ATP) for a specific mission. The fuel development is a progressive approach to incrementally reduce risk, converge the fuel materials, and mature the design and fabrication process of the fuel element. A key objective of the current project is to advance the maturity of CERMET fuels. The work includes fuel processing development and characterization, fuel specimen hot hydrogen screening, and prototypic fuel element testing. Early fuel materials development is critical to help validate requirements and fuel performance. The purpose of this paper is to provide an overview and status of the work at Marshall Space Flight Center (MSFC).

  14. FABRICATION AND MATERIAL ISSUES FOR THE APPLICATION OF SiC COMPOSITES TO LWR FUEL CLADDING

    Directory of Open Access Journals (Sweden)

    WEON-JU KIM

    2013-08-01

    Full Text Available The fabrication methods and requirements of the fiber, interphase, and matrix of nuclear grade SiCf/SiC composites are briefly reviewed. A CVI-processed SiCf/SiC composite with a PyC or (PyC-SiCn interphase utilizing Hi-Nicalon Type S or Tyranno SA3 fiber is currently the best combination in terms of the irradiation performance. We also describe important material issues for the application of SiC composites to LWR fuel cladding. The kinetics of the SiC corrosion under LWR conditions needs to be clarified to confirm the possibility of a burn-up extension and the cost-benefit effect of the SiC composite cladding. In addition, the development of end-plug joining technology and fission products retention capability of the ceramic composite tube would be key challenges for the successful application of SiC composite cladding.

  15. Radiation protection training at uranium hexafluoride and fuel fabrication plants

    International Nuclear Information System (INIS)

    Brodsky, A.; Soong, A.L.; Bell, J.

    1985-05-01

    This report provides general information and references useful for establishing or operating radiation safety training programs in plants that manufacture nuclear fuels, or process uranium compounds that are used in the manufacture of nuclear fuels. In addition to a brief summary of the principles of effective management of radiation safety training, the report also contains an appendix that provides a comprehensive checklist of scientific, safety, and management topics, from which appropriate topics may be selected in preparing training outlines for various job categories or tasks pertaining to the uranium nuclear fuels industry. The report is designed for use by radiation safety training professionals who have the experience to utilize the report to not only select the appropriate topics, but also to tailor the specific details and depth of coverage of each training session to match both employee and management needs of a particular industrial operation. 26 refs., 3 tabs

  16. Fabrication experience with mixed-oxide LWR fuels at the BELGONUCLEAIRE plant

    International Nuclear Information System (INIS)

    Vanhellemont, G.

    1979-01-01

    For nearly 20 years BELGONUCLEAIRE has been involved in a steadily growing effort to increase its production of mixed oxides. This programme has ranged from basic research and process development through a pilot-scale unit to today's mixed-oxide fuel fabrication plant at Dessel, which has been in operation for just over 5 years. The reference fabrication flow sheet includes UO 2 , PuO 2 and a scraped powder preparation, sintered ground pellets as well as rod fabrication and assembling. With regard to quality, attention is especially paid to the process monitoring and quality controls at the qualification step and during the routine production. Entirely different types of thermal UO 2 -PuO 2 fuel pellets, rods and assemblies have been manufactured for PWR and BWR operation. For these fabrications, some diagrams of the results with regard to the required technical specifications are presented. Special emphasis is placed on the occasional deviations of some finished products from the specifications and on the solutions applied to avoid such problems. Concerning the actual capacity of the mixed-oxide fuel fabrication plant, several limiting factors due to the nature of plutonium itself are discussed. Taking into account all these ambient limitations, a reference PWR mixed-oxide fuel output of nominally 18 t/a is obtained. The industrial feasibility of UO 2 -PuO 2 fuel fabrication has been thoroughly demonstrated by the present BELGONUCLEAIRE plant. The experience obtained has led to progressive improvements of the fabrication process and adaptation of the product controls in order to ensure the requested quality levels. (author)

  17. MOX fuel fabrication and utilisation in LWRs worldwide

    International Nuclear Information System (INIS)

    Provost, J.-L.; Schrader, M.; Nomura, S.

    2000-01-01

    Early in the development of the nuclear programme, a large part of the countries using nuclear energy has studied the reprocessing and recycling option in order to develop a safe conditioning of fission products and to recycle fissile materials in reactors. In the sixties, the feasibility of recycling plutonium in LWRs has been successfully demonstrated by several experimentations of MOX rod irradiations in different countries. Based on the background of the MOX behaviour collected during the seventies and on the results of the important MOX experimentation program implemented during this period, a large part of the European utilities decided at the beginning of the eighties to use MOX fuel in LWRs on an industrial scale. The main goals of the utilities were to use as a fuel an available fissile material and to control the stockpile of separated plutonium. Today, the understanding of the behaviour of plutonium fuel has grown significantly since the launch of the first R and D programmes on LWR and FR MOX fuels. Plutonium oxide physical and neutron behaviour is well known, its modelling is now available as well as experimentally validated. Up to now, more than 750 tHM MOX fuel (more than 2000 FAs) have been loaded in 29 PWRs and in 2 BWRs in Europe, corresponding to the recycling of about 35 t of plutonium. Reprocessing/recycling technology has reached maturity in the main nuclear industry countries. Spent fuel reprocessing and recycling of the separated fissile materials remains the main option for the back-end cycle. Today, the operation of MOX-recycling LWRs is considered satisfactory. Experience feedback shows that, in global terms, MOX cores behaviour is equivalent to that of UO 2 cores in terms of operation and safety. (author)

  18. Fuel elements handling device and method

    International Nuclear Information System (INIS)

    Jabsen, F.S.

    1976-01-01

    This invention relates to nuclear equipment and more particularly to methods and apparatus for the non-destructive inspection, manipulation, disassembly and assembly of reactor fuel elements and the like. (author)

  19. Microstructural Examination to Aid in Understanding Friction Bonding Fabrication Technique for Monolithic Nuclear Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Karen L. Shropshire

    2008-04-01

    Monolithic nuclear fuel is currently being developed for use in research reactors, and friction bonding (FB) is a technique being developed to help in this fuel’s fabrication. Since both FB and monolithic fuel are new concepts, research is needed to understand the impact of varying FB fabrication parameters on fuel plate characteristics. This thesis research provides insight into the FB process and its application to the monolithic fuel design by recognizing and understanding the microstructural effects of varying fabrication parameters (a) FB tool load, and (b) FB tool face alloy. These two fabrication parameters help drive material temperature during fabrication, and thus the material properties, bond strength, and possible formation of interface reaction layers. This study analyzed temperatures and tool loads measured during those FB processes and examined microstructural characteristics of materials and bonds in samples taken from the resulting fuel plates. This study shows that higher tool load increases aluminum plasticization and forging during FB, and that the tool face alloy helps determine the tool’s heat extraction efficacy. The study concludes that successful aluminum bonds can be attained in fuel plates using a wide range of FB tool loads. The range of tool loads yielding successful uranium-aluminum bonding was not established, but it was demonstrated that such bonding can be attained with FB tool load of 48,900 N (11,000 lbf) when using a FB tool faced with a tungsten alloy. This tool successfully performed FB, and with better results than tools faced with other materials. Results of this study correlate well with results reported for similar aluminum bonding techniques. This study’s results also provide support and validation for other nuclear fuel development studies and conclusions. Recommendations are offered for further research.

  20. Re-qualification of MTR-type fuel plates fabrication process

    International Nuclear Information System (INIS)

    Elseaidy, I.M.; Ghoneim, M.M.

    2010-01-01

    The fabricability issues with increased uranium loading due to use low enrichment of uranium (LEU), i.e. less than 20 % of U 235 , increase the problems which occur during compact manufacturing, roll bonding of the fuel plates, potential difficulty in forming during rolling process, mechanical integrity of the core during fabrication, potential difficulty in meat homogeneity, and the ability to fabricate plates with thicker core as a means of increasing total uranium loading. To produce MTR- type fuel plates with high uranium loading (HUL) and keep the required quality of these plates, many of qualification process must be done in the commissioning step of fuel fabrication plant. After that any changing of the fabrication parameters, for example changing of any of the raw materials, devises, operators, and etc., a re- qualification process should be done in order to keep the quality of produced plates. Objective of the present work is the general description of the activities to be accomplished for re-qualification of manufacturing MTR- type nuclear fuel plates. For each process to be re-qualified, a detailed of re-qualification process were established. (author)

  1. Advanced fuel for fast breeder reactors: Fabrication and properties and their optimization

    International Nuclear Information System (INIS)

    1988-06-01

    The present design for FBR fuel rods includes usually MOX fuel pellets cladded into stainless steel tubes, together with UO 2 axial blanket and stainless steel hexagonal wrappers. Mixed carbide, nitride and metallic fuels have been tested as alternative fuels in test reactors. Among others, the objectives to develop these alternative fuels are to gain a high breeding ratio, short doubling time and high linear ratings. Fuel rod and assembly designers are now concentrating on finding the combination of optimized fuel, cladding and wrapper materials which could result in improvement of fuel operational reliability under high burnups and load-follow mode of operation. The purpose of the meeting was to review the experience of advanced FBR fuel fabrication technology, its properties before, under and after irradiation, peculiarities of the back-end of the nuclear fuel cycle, and to outline future trends. As a result of the panel discussion, the recommendations on future Agency activities in the area of advanced FBR fuels were developed. A separate abstract was prepared for each of the 10 presentations of this meeting. Refs, figs and tabs

  2. Continuous process of powder production for MOX fuel fabrication according to ''granat'' technology

    International Nuclear Information System (INIS)

    Morkovnikov, V.E.; Raginskiy, L.S.; Pavlinov, A.P.; Chernov, V.A.; Revyakin, V.V.; Varykhanov, V.S.; Revnov, V.N.

    2000-01-01

    During last years the problem of commercial MOX fuel fabrication for nuclear reactors in Russia was solved in a number of directions. The paper deals with the solution of the problem of creating a continuous pilot plant for the production of MOX fuel powders on the basis of the home technology 'Granat', that was tested before on a small-scale pilot-commercial batch-operated plant of the same name and confirmed good results. (authors)

  3. Literature on fabrication of tungsten for application in pyrochemical processing of spent nuclear fuels

    International Nuclear Information System (INIS)

    Edstrom, C.M.; Phillips, A.G.; Johnson, L.D.; Corle, R.R.

    1980-01-01

    The pyrochemical processing of nuclear fuels requires crucibles, stirrers, and transfer tubing that will withstand the temperature and the chemical attack from molten salts and metals used in the process. This report summarizes the literature that pertains to fabrication (joining, chemical vapor deposition, plasma spraying, forming, and spinning) is the main theme. This report also summarizes a sampling of literature on molbdenum and the work previously performed at Argonne National Laboratory on other container materials used for pyrochemical processing of spent nuclear fuels

  4. Summary report on fuel development and miniplate fabrication for the RERTR Program, 1978 to 1990

    Energy Technology Data Exchange (ETDEWEB)

    Wiencek, T.C. [Argonne National Lab., IL (United States). Energy Technology Div.

    1995-08-01

    This report summarizes the efforts of the Fabrication Technology Section at Argonne National Laboratory in the program of Reduced Enrichment Research and Test Reactors (RERTR). The main objective of this program was to reduce the amount of high enriched ({approx}93% {sup 235}U) uranium (HEU) used in nonpower reactors. Conversion from low-density (0.8--1.6 g U/cm{sup 3}) HEU fuel elements to highly loaded (up to 7 g U/cm{sup 3}) low-enrichment (<20% {sup 235}U) uranium (LEU) fuel elements allows the same reactor power levels, core designs and sizes to be retained while greatly reducing the possibility of illicit diversion of HEU nuclear fuel. This document is intended as an overview of the period 1978--1990, during which the Section supported this project by fabricating mainly powder metallurgy uranium-silicide dispersion fuel plates. Most of the subjects covered in detail are fabrication-related studies of uranium silicide fuels and fuel plate properties. Some data are included for out-of-pile experiments such as corrosion and compatibility tests. Also briefly covered are most other aspects of the RERTR program such as irradiation tests, full-core demonstrations, and technology transfer. References included are for further information on most aspects of the entire program. A significant portion of the report is devoted to data that were never published in their entirety. The appendices contain a list of previous RERTR reports, ANL fabrication procedures, calculations for phases present in two-phase fuels, chemical analysis of fuels, miniplate characteristics, and a summary of bonding runs made by hot isostatic pressing.

  5. Procedure for the fabrication of ceramic fuel pellets with an adjustable structure

    International Nuclear Information System (INIS)

    Henke, M.; Klemm, U.; Sobek, D.

    1986-01-01

    The invention concerns a procedure for the fabrication of ceramic fuel pellets of UO 2 , PuO 2 , ThO 2 and their mixtures with an adjustable structure. Before or during the milling the particle shaped fuel pellets have been added polyethylenglycol in a 20 - 60 % aqueous solution with an amount of 0.5 - 2.0 % in weight. This additive has an effect on a controlled pore formation and grain growth advancement

  6. Summary report on fuel development and miniplate fabrication for the RERTR Program, 1978 to 1990

    International Nuclear Information System (INIS)

    Wiencek, T.C.

    1995-08-01

    This report summarizes the efforts of the Fabrication Technology Section at Argonne National Laboratory in the program of Reduced Enrichment Research and Test Reactors (RERTR). The main objective of this program was to reduce the amount of high enriched (∼93% 235 U) uranium (HEU) used in nonpower reactors. Conversion from low-density (0.8--1.6 g U/cm 3 ) HEU fuel elements to highly loaded (up to 7 g U/cm 3 ) low-enrichment ( 235 U) uranium (LEU) fuel elements allows the same reactor power levels, core designs and sizes to be retained while greatly reducing the possibility of illicit diversion of HEU nuclear fuel. This document is intended as an overview of the period 1978--1990, during which the Section supported this project by fabricating mainly powder metallurgy uranium-silicide dispersion fuel plates. Most of the subjects covered in detail are fabrication-related studies of uranium silicide fuels and fuel plate properties. Some data are included for out-of-pile experiments such as corrosion and compatibility tests. Also briefly covered are most other aspects of the RERTR program such as irradiation tests, full-core demonstrations, and technology transfer. References included are for further information on most aspects of the entire program. A significant portion of the report is devoted to data that were never published in their entirety. The appendices contain a list of previous RERTR reports, ANL fabrication procedures, calculations for phases present in two-phase fuels, chemical analysis of fuels, miniplate characteristics, and a summary of bonding runs made by hot isostatic pressing

  7. Simulated physical inventory verification exercise at a mixed-oxide fuel fabrication facility

    International Nuclear Information System (INIS)

    Reilly, D.; Augustson, R.

    1985-01-01

    A physical inventory verification (PIV) was simulated at a mixed-oxide fuel fabrication facility. Safeguards inspectors from the International Atomic Energy Agency (IAEA) conducted the PIV exercise to test inspection procedures under ''realistic but relaxed'' conditions. Nondestructive assay instrumentation was used to verify the plutonium content of samples covering the range of material types from input powders to final fuel assemblies. This paper describes the activities included in the exercise and discusses the results obtained. 5 refs., 1 fig., 6 tabs

  8. Method for Making a Fuel Cell

    Science.gov (United States)

    Cable, Thomas L. (Inventor); Setlock, John A. (Inventor); Farmer, Serene C. (Inventor)

    2014-01-01

    The invention is a novel solid oxide fuel cell (SOFC) stack comprising individual bi-electrode supported fuel cells in which an electrolyte layer is supported between porous electrodes. The porous electrodes may be made from graded pore ceramic tape that has been created by the freeze cast method followed by freeze-drying. Each piece of graded pore tape later becomes a graded pore electrode scaffold that, subsequent to sintering, is made into either an anode or a cathode. The electrode scaffold comprising the anode includes a layer of liquid metal. The pores of the electrode scaffolds gradually increase in diameter as the layer extends away from the electrolyte layer. As a result of this diameter increase, any forces that would tend to pull the liquid metal away from the electrolyte are reduced while maintaining a diffusion path for the fuel. Advantageously, the fuel cell of the invention may utilize a hydrocarbon fuel without pre-processing to remove sulfur.

  9. Methods of conditioning direct methanol fuel cells

    Science.gov (United States)

    Rice, Cynthia; Ren, Xiaoming; Gottesfeld, Shimshon

    2005-11-08

    Methods for conditioning the membrane electrode assembly of a direct methanol fuel cell ("DMFC") are disclosed. In a first method, an electrical current of polarity opposite to that used in a functioning direct methanol fuel cell is passed through the anode surface of the membrane electrode assembly. In a second method, methanol is supplied to an anode surface of the membrane electrode assembly, allowed to cross over the polymer electrolyte membrane of the membrane electrode assembly to a cathode surface of the membrane electrode assembly, and an electrical current of polarity opposite to that in a functioning direct methanol fuel cell is drawn through the membrane electrode assembly, wherein methanol is oxidized at the cathode surface of the membrane electrode assembly while the catalyst on the anode surface is reduced. Surface oxides on the direct methanol fuel cell anode catalyst of the membrane electrode assembly are thereby reduced.

  10. Nondestructive assay methods for irradiated nuclear fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hsue, S.T.; Crane, T.W.; Talbert, W.L. Jr.; Lee, J.C.

    1978-01-01

    This report is a review of the status of nondestructive assay (NDA) methods used to determine burnup and fissile content of irradiated nuclear fuels. The gamma-spectroscopy method measures gamma activities of certain fission products that are proportional to the burnup. Problems associated with this method are migration of the fission products and gamma-ray attenuation through the relatively dense fuel material. The attenuation correction is complicated by generally unknown activity distributions within the assemblies. The neutron methods, which usually involve active interrogation and prompt or delayed signal counting, are designed to assay the fissile content of the spent-fuel elements. Systems to assay highly enriched spent-fuel assemblies have been tested extensively. Feasibility studies have been reported of systems to assay light-water reactor spent-fuel assemblies. The slowing-down spectrometer and neutron resonance absorption methods can distinguish between the uranium and plutonium fissile contents, but they are limited to the assay of individual rods. We have summarized the status of NDA techniques for spent-fuel assay and present some subjects in need of further investigation. Accuracy of the burnup calculations for power reactors is also reviewed.

  11. Nuclear fuel pellet manufacturing method

    International Nuclear Information System (INIS)

    Matsuda, Tetsushi.

    1995-01-01

    An uranium oxide powder is compression-molded to form a compressed powder product, and the compressed powder product is sintered to form a ceramic nuclear fuel pellet. In this case, the uranium oxide powder to be supplied to a press hole for compression molding is exposed to an atmosphere of one of vapors of benzene, hexane, acetone, acetic acid, ethanol or water, or an atmosphere of a vapor mixture of several kinds of them. Thereafter, uranium oxide powder is compression molded in the same vapor atmosphere. Since the vapor atmosphere is used as an aid for a molding adjuvant or a substitute thereof, lowering of pellet density due to residual molding adjuvant can be prevented. In addition, the vapor atmosphere is penetrated uniformly between the uranium oxide powder to suppress density fluctuation of the compressed powder material thereby enabling to unify the shrinking rate. (I.N.)

  12. Radiographic examination methods for fuel pins

    International Nuclear Information System (INIS)

    Smirnov, V.P.; Dvoretskii, V.G.

    1987-11-01

    To study the fast neutron reactor fuel pins structure the NIIAR Institute used x diffraction, neutronic radiography and autoradiographies. The two first methods are used for internal macrostructure studies, the third method for the plutonium and uranium radial distribution. These methods and the main results are indicated in this document [fr

  13. Welding issues associated with design, fabrication and loading of spent fuel storage casks

    International Nuclear Information System (INIS)

    Battige, C.K. Jr.; Howe, A.G.; Sturz, F.C.

    1999-01-01

    The U.S. Nuclear Regulatory Commission (NRC) has observed a number of welding issues associated with design, fabrication, and loading of spent fuel storage casks. These emerging welding-related issues involving a certain dry cask storage system have challenged the safety basis for which NRC approved the casks for storage of spent nuclear fuel. During closure welding, problems have been encountered with cracking. Although the cracks have been attributed to several causes including material suitability, joint restraint and residual stresses, NRC believes hydrogen-induced cracking is the most likely explanation. In light of these cracking events and the potential for flaws in any welding process, NRC sought verification of the corrective actions and the integrity of the lid closure welds before allowing additional casks to be loaded. As a result, the affected utility companies modified the closure welding procedures and developed an acceptable ultrasonic inspection (UT) method. In addition, the casks already loaded at three power reactor sites will require additional non-destructive examinations (NDE) to determine their suitability for continued use. NRC plans to evaluate the generic implications of this issue for current designs and for those in the licensing process. (author)

  14. Standard format and content of license applications for plutonium processing and fuel fabrication plants

    International Nuclear Information System (INIS)

    1976-01-01

    The standard format suggested for use in applications for licenses to possess and use special nuclear materials in Pu processing and fuel fabrication plants is presented. It covers general description of the plant, summary safety assessment, site characteristics, principal design criteria, plant design, process systems, waste confinement and management, radiation protection, accident safety analysis, conduct of operations, operating controls and limits, and quality assurance

  15. Fabrication of catalytic electrodes for molten carbonate fuel cells

    Science.gov (United States)

    Smith, James L.

    1988-01-01

    A porous layer of catalyst material suitable for use as an electrode in a molten carbonate fuel cell includes elongated pores substantially extending across the layer thickness. The catalyst layer is prepared by depositing particulate catalyst material into polymeric flocking on a substrate surface by a procedure such as tape casting. The loaded substrate is heated in a series of steps with rising temperatures to set the tape, thermally decompose the substrate with flocking and sinter bond the catalyst particles into a porous catalytic layer with elongated pores across its thickness. Employed as an electrode, the elongated pores provide distribution of reactant gas into contact with catalyst particles wetted by molten electrolyte.

  16. Thoria-based nuclear fuels thermophysical and thermodynamic properties, fabrication, reprocessing, and waste management

    CERN Document Server

    Bharadwaj, S R

    2013-01-01

    This book presents the state of the art on thermophysical and thermochemical properties, fabrication methodologies, irradiation behaviours, fuel reprocessing procedures, and aspects of waste management for oxide fuels in general and for thoria-based fuels in particular. The book covers all the essential features involved in the development of and working with nuclear technology. With the help of key databases, many of which were created by the authors, information is presented in the form of tables, figures, schematic diagrams and flow sheets, and photographs. This information will be useful for scientists and engineers working in the nuclear field, particularly for design and simulation, and for establishing the technology. One special feature is the inclusion of the latest information on thoria-based fuels, especially on the use of thorium in power generation, as it has less proliferation potential for nuclear weapons. Given its natural abundance, thorium offers a future alternative to uranium fuels in nuc...

  17. Special equipment for the fabrication and quality control of nuclear fuel elements

    International Nuclear Information System (INIS)

    Guse, K.; Herbert, W.; Jaeger, K.

    1989-01-01

    For the fabrication of LWR fuel elements, columns are packed of up to 4 m in length, consisting of fuel pellets with different uranium enrichment, their weight and total length to be measured prior to further processing to fuel rods. An automated column packing device has been developed for this purpose. The packing jobs and other tasks are computer-controlled, measured data are stored and are printed out for quality documentation. The forces in the springs of fuel spacers of LWR fuel elements are to be measured and compared with the standard requirements, deviations to be documented. For this task, another computer-controlled, automated device has been developed for measuring the spring forces at all required positions after positioning and fixation of the spacers. (orig./DG) [de

  18. Development of joining techniques for fabrication of fuel rod simulators

    International Nuclear Information System (INIS)

    Moorhead, A.J.; McCulloch, R.W.; Reed, R.W.; Woodhouse, J.J.

    1980-10-01

    Much of the safety-related thermal-hydraulic tests on nuclear reactors are conducted not in the reactor itself, but in mockup segments of a core that uses resistance-heated fuel rod simulators (FRS) in place of the radioactive fuel rods. Laser welding and furnace brazing techniques are described for joining subassemblies for FRS that have survived up to 1000 h steady-state operation at 700 to 1100 0 C cladding temperatures and over 5000 thermal transients, ranging from 10 to 100 0 C/s. A pulsed-laser welding procedure that includes use of small-diameter filler wire is used to join one end of a resistance heating element of Pt-8 W, Fe-22 Cr-5.5 Al-0.5 Co, or 80 Ni-20 Cr (wt %) to a tubular conductor of an appropriate intermediate material. The other end of the heating element is laser welded to an end plug, which in turn is welded to a central conductor rod

  19. Fabrication of ceramic fuel pellets for isotopic heat sources

    International Nuclear Information System (INIS)

    Rankin, D.T.; Congdon, J.W.; Duncan, N.D.; Livingston, J.T.

    1982-01-01

    A production process was developed to fabricate cylindrical pellets for the GPHS. The process consists of hot-pressing a blended mixture of sintered 238 PuO 2 granules prepared from calcined plutonium oxalate powder. The product is a pellet of nominally 84.5% total density which generates 62.5 watts (thermal). Hot pressing and granule sintering conditions require close control to minimize surface and internal cracking and to permit ejection of the pellet from the hot press die. Uniform density and distribution of large intergranule porosity in the microstructure appear to contribute to the dimensional stability required at elevated temperatures and the mechanical ruggedness required for routine handling during production operations

  20. Demonstration of Subscale Cermet Fuel Specimen Fabrication Approach Using Spark Plasma Sintering and Diffusion Bonding

    Science.gov (United States)

    Barnes, Marvin W.; Tucker, Dennis S.; Benensky, Kelsa M.

    2018-01-01

    Nuclear thermal propulsion (NTP) has the potential to expand the limits of human space exploration by enabling crewed missions to Mars and beyond. The viability of NTP hinges on the development of a robust nuclear fuel material that can perform in the harsh operating environment (> or = 2500K, reactive hydrogen) of a nuclear thermal rocket (NTR) engine. Efforts are ongoing to develop fuel material and to assemble fuel elements that will be stable during the service life of an NTR. Ceramic-metal (cermet) fuels are being actively pursued by NASA Marshall Space Flight Center (MSFC) due to their demonstrated high-temperature stability and hydrogen compatibility. Building on past cermet fuel development research, experiments were conducted to investigate a modern fabrication approach for cermet fuel elements. The experiments used consolidated tungsten (W)-60vol%zirconia (ZrO2) compacts that were formed via spark plasma sintering (SPS). The consolidated compacts were stacked and diffusion bonded to assess the integrity of the bond lines and internal cooling channel cladding. The assessment included hot hydrogen testing of the manufactured surrogate fuel and pure W for 45 minutes at 2500 K in the compact fuel element environmental test (CFEET) system. Performance of bonded W-ZrO2 rods was compared to bonded pure W rods to access bond line integrity and composite stability. Bonded surrogate fuels retained structural integrity throughout testing and incurred minimal mass loss.

  1. Report on fabrication of pin components for fuel fabrication in FUJI project (Co-operation in the research and development of advanced sphere-pac fuel among PSI, JNC, and NRG)

    International Nuclear Information System (INIS)

    Suzuki, Masahiro; Hinai, Hiroshi; Shigetome, Yoshiaki; Kono, Shusaku; Matsuzaki, Masaaki

    2003-03-01

    Japan Nuclear Cycle Development Institute (JNC) has conducted the co-operation concerning vibro-packed fuels with Paul Scherrer Institut (PSI) in Switzerland and Nuclear Research and consultancy Group (NRG) in the Netherlands. The project 'Research and Development of advanced Sphere-pac Fuel' is called FUJI (FUel irradiations for JNC and PSI) Project. In this project, three types of fuels that are sphere-pac fuels, vipac fuels, and pellet fuels will be irradiated in the High Flux Reactor (HFR) to compare their performance. Based on the drawing which has been agreed among three parties, fabrication of the pin components and welding of the upper and lower connection end plugs were performed in accordance with ISO9001 in JNC. This report describes data of the fabricated pin components, results of welding qualification tests, and quality assurance of the welded components. The fabrication of pin components was successfully completed and they were delivered to PSI in October 2002. (author)

  2. Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels

    International Nuclear Information System (INIS)

    Moore, John J.; Reigel, Marissa M.; Donohoue, Collin D.

    2009-01-01

    The project uses an exothermic combustion synthesis reaction, termed self-propagating high-temperature synthesis (SHS), to produce high quality, reproducible nitride fuels and other ceramic type nuclear fuels (cercers and cermets, etc.) in conjunction with the fabrication of transmutation fuels. The major research objective of the project is determining the fundamental SHS processing parameters by first using manganese as a surrogate for americium to produce dense Zr-Mn-N ceramic compounds. These fundamental principles will then be transferred to the production of dense Zr-Am-N ceramic materials. A further research objective in the research program is generating fundamental SHS processing data to the synthesis of (i) Pu-Am-Zr-N and (ii) U-Pu-Am-N ceramic fuels. In this case, Ce will be used as the surrogate for Pu, Mn as the surrogate for Am, and depleted uranium as the surrogate for U. Once sufficient fundamental data has been determined for these surrogate systems, the information will be transferred to Idaho National Laboratory (INL) for synthesis of Zr-Am-N, Pu-Am-Zr-N and U-Pu-Am-N ceramic fuels. The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or low-heat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS

  3. An automated method for the layup of fiberglass fabric

    Science.gov (United States)

    Zhu, Siqi

    This dissertation presents an automated composite fabric layup solution based on a new method to deform fiberglass fabric referred to as shifting. A layup system was designed and implemented using a large robotic gantry and custom end-effector for shifting. Layup tests proved that the system can deposit fabric onto two-dimensional and three-dimensional tooling surfaces accurately and repeatedly while avoiding out-of-plane deformation. A process planning method was developed to generate tool paths for the layup system based on a geometric model of the tooling surface. The approach is analogous to Computer Numerical Controlled (CNC) machining, where Numerical Control (NC) code from a Computer-Aided Design (CAD) model is generated to drive the milling machine. Layup experiments utilizing the proposed method were conducted to validate the performance. The results show that the process planning software requires minimal time or human intervention and can generate tool paths leading to accurate composite fabric layups. Fiberglass fabric samples processed with shifting deformation were observed for meso-scale deformation. Tow thinning, bending and spacing was observed and measured. Overall, shifting did not create flaws in amounts that would disqualify the method from use in industry. This suggests that shifting is a viable method for use in automated manufacturing. The work of this dissertation provides a new method for the automated layup of broad width composite fabric that is not possible with any available composite automation systems to date.

  4. Fabrication Methods for Adaptive Deformable Mirrors

    Science.gov (United States)

    Toda, Risaku; White, Victor E.; Manohara, Harish; Patterson, Keith D.; Yamamoto, Namiko; Gdoutos, Eleftherios; Steeves, John B.; Daraio, Chiara; Pellegrino, Sergio

    2013-01-01

    Previously, it was difficult to fabricate deformable mirrors made by piezoelectric actuators. This is because numerous actuators need to be precisely assembled to control the surface shape of the mirror. Two approaches have been developed. Both approaches begin by depositing a stack of piezoelectric films and electrodes over a silicon wafer substrate. In the first approach, the silicon wafer is removed initially by plasmabased reactive ion etching (RIE), and non-plasma dry etching with xenon difluoride (XeF2). In the second approach, the actuator film stack is immersed in a liquid such as deionized water. The adhesion between the actuator film stack and the substrate is relatively weak. Simply by seeping liquid between the film and the substrate, the actuator film stack is gently released from the substrate. The deformable mirror contains multiple piezoelectric membrane layers as well as multiple electrode layers (some are patterned and some are unpatterned). At the piezolectric layer, polyvinylidene fluoride (PVDF), or its co-polymer, poly(vinylidene fluoride trifluoroethylene P(VDF-TrFE) is used. The surface of the mirror is coated with a reflective coating. The actuator film stack is fabricated on silicon, or silicon on insulator (SOI) substrate, by repeatedly spin-coating the PVDF or P(VDFTrFE) solution and patterned metal (electrode) deposition. In the first approach, the actuator film stack is prepared on SOI substrate. Then, the thick silicon (typically 500-micron thick and called handle silicon) of the SOI wafer is etched by a deep reactive ion etching process tool (SF6-based plasma etching). This deep RIE stops at the middle SiO2 layer. The middle SiO2 layer is etched by either HF-based wet etching or dry plasma etch. The thin silicon layer (generally called a device layer) of SOI is removed by XeF2 dry etch. This XeF2 etch is very gentle and extremely selective, so the released mirror membrane is not damaged. It is possible to replace SOI with silicon

  5. The KNK II/1 fuel assembly NY-205: Compilation of the irradiation history and the fuel and fuel pin fabrication data of the INTERATOM data bank system BESEX

    International Nuclear Information System (INIS)

    Patzer, G.; Geier, F.

    1988-01-01

    The fuel assembly NY-205 has been irradiated during the first and the second core of KNK II with a total residence time of 832 equivalent full-power days. A maximum burnup of 175.000 MWd/tHM or 18.6 % was reached with a maximum steel damage of 66 dpa-NRT. For the cladding the materials 1.4970 and 1.4981 have been used in different metallurgical conditions, and for the Uranium/Plutonium mixed- oxide fuel the most important variants of the major fabrication parameters had been realized. The assembly will be brought to the Hot Cells of the KfK Karlsruhe for post-irradiation examination in February 1988, so that the knowledge of the fabrication data is of interest for the selection of fuel pins and for the evaluation of the examination results. Therefore this report compiles the fuel and fuel pin fabrication data from the INTERATOM data bank system BESEX and additionally, an overview of the irradiation history of the assembly is given [de

  6. Fabrication of fuel cell electrodes and other catalytic structures

    Science.gov (United States)

    Smith, J.L.

    1987-02-11

    A porous layer of catalyst material suitable for use as an electrode in a molten carbonate fuel cell includes elongated pores substantially extending across the layer thickness. The catalyst layer is prepared by depositing particulate catalyst material into polymeric flocking on a substrate surface by a procedure such as tape casting. The loaded substrate is heated in a series of steps with rising temperatures to set the tape, thermally decompose the substrate with flocking and sinter bond the catalyst particles into a porous catalytic layer with elongated pores across its thickness. Employed as an electrode, the elongated pores provide distribution of reactant gas into contact with catalyst particles wetted by molten electrolyte. 1 fig.

  7. Quality assurance in the course of fabrication of LWR fuel

    International Nuclear Information System (INIS)

    Dressler, G.; Perry, J.A.

    1982-01-01

    A high quality level of LWR fuel elements can only be assured by a system of Quality Assurance measures purposefully designed, balanced, and appropriately applied. This includes application of and the appropriate balance between both system and product oriented measures. A prerequisite to the establishment of these measures is a precise analysis of the various influences of the individual process steps on the quality characteristics of the starting materials, semi-finished and finished products. In addition, these characteristics require classification criteria relative to their significance. The described classification is used to establish sampling plans and to disposition non-conformances. The EXXON Nuclear Quality Assurance system which is based on these principles is described and illustrated with some examples. (orig.)

  8. METHOD FOR MAKING FUEL ELEMENTS

    Science.gov (United States)

    Kates, L.W.; Campbell, R.W.; Heartel, R.H.W.

    1960-08-01

    A method is given for making zirconium-clad uranium wire. A tube of zirconium is closed with a zirconium plug, after which a chilled uranium core is inserted in the tube to rest against the plug. Additional plugs and cores are inserted alternately as desired. The assembly is then sheathed with iron, hot worked to the desired size, and the iron sheath removed.

  9. Design, fabrication and testing of a liquid hydrogen fuel tank for a long duration aircraft

    Science.gov (United States)

    Mills, Gary L.; Buchholtz, Brian; Olsen, Al

    2012-06-01

    Liquid hydrogen has distinct advantages as an aircraft fuel. These include a specific heat of combustion 2.8 times greater than gasoline or jet fuel and zero carbon emissions. It can be utilized by fuel cells, turbine engines and internal combustion engines. The high heat of combustion is particularly important in the design of long endurance aircraft with liquid hydrogen enabling cruise endurance of several days. However, the mass advantage of the liquid hydrogen fuel will result in a mass advantage for the fuel system only if the liquid hydrogen tank and insulation mass is a small fraction of the hydrogen mass. The challenge is producing a tank that meets the mass requirement while insulating the cryogenic liquid hydrogen well enough to prevent excessive heat leak and boil off. In this paper, we report on the design, fabrication and testing of a liquid hydrogen fuel tank for a prototype high altitude long endurance (HALE) demonstration aircraft. Design options on tank geometry, tank wall material and insulation systems are discussed. The final design is an aluminum sphere insulated with spray on foam insulation (SOFI). Several steps and organizations were involved in the tank fabrication and test. The tank was cold shocked, helium leak checked and proof pressure tested. The overall thermal performance was verified with a boil off test using liquid hydrogen.

  10. PYROCHEMICAL DECONTAMINATION METHOD FOR REACTOR FUEL

    Science.gov (United States)

    Buyers, A.G.

    1959-06-30

    A pyro-chemical method is presented for decontaminating neutron irradiated uranium and separating plutonium therefrom by contact in the molten state with a metal chloride salt. Uranium trichloride and uranium tetrachloride either alone or in admixture with alkaline metal and alkaline eanth metal fluorides under specified temperature and specified phase ratio conditions extract substantially all of the uranium from the irradiated uranium fuel together with certain fission products. The phases are then separated leaving purified uranium metal. The uranium and plutonium in the salt phase can be reduced to forin a highly decontaminated uraniumplutonium alloy. The present method possesses advantages for economically decontaminating irradiated nuclear fuel elements since irradiated fuel may be proccessed immediately after withdrawal from the reactor and the uranium need not be dissolved and later reduced to the metallic form. Accordingly, the uranium may be economically refabricated and reinserted into the reactor.

  11. Nondestructive assay of special nuclear material for uranium fuel-fabrication facilities

    International Nuclear Information System (INIS)

    Smith, H.A. Jr.; Schillebeeckx, P.

    1997-01-01

    A high-quality materials accounting system and effective international inspections in uranium fuel-fabrication facilities depend heavily upon accurate nondestructive assay measurements of the facility's nuclear materials. While item accounting can monitor a large portion of the facility inventory (fuel rods, assemblies, storage items), the contents of all such items and mass values for all bulk materials must be based on quantitative measurements. Weight measurements, combined with destructive analysis of process samples, can provide highly accurate quantitative information on well-characterized and uniform product materials. However, to cover the full range of process materials and to provide timely accountancy data on hard-to-measure items and rapid verification of previous measurements, radiation-based nondestructive assay (NDA) techniques play an important role. NDA for uranium fuel fabrication facilities relies on passive gamma spectroscopy for enrichment and U isotope mass values of medium-to-low-density samples and holdup deposits; it relies on active neutron techniques for U-235 mass values of high-density and heterogeneous samples. This paper will describe the basic radiation-based nondestructive assay techniques used to perform these measurements. The authors will also discuss the NDA measurement applications for international inspections of European fuel-fabrication facilities

  12. Fabrication of novel nanomaterials for polymer electrolyte membrane fuel cells and self-cleaning applications

    Science.gov (United States)

    Zhang, Lei

    Materials scientists have embraced nanoscale materials as allowing new degrees of freedom in materials design, as well as producing completely new and enhanced properties compared with conventional materials. However, most nanofabrication methods are tedious and expensive, or require extreme conditions. This thesis presents efficient methods for generating nanostructured materials under relatively mild chemistry and experimental conditions. The basis of most of this work is porous anodic aluminum oxide (p-AAO) membranes, which have hexagonally close-packed pores and were fabricated following a two-step aluminum anodization procedure. Partially removing the barrier layer of a p-AAO membrane enabled the preparation of silver nanorod arrays using a very simple electrodepostition procedure. One dimensional (1-D) alumina nanostructures were also electrochemically synthesized on the surface of a p-AAO membrane by carefully controlling the anodization parameters. Polyacrylonitrile nanofibers containing platinum salt were fabricated by polymerization of acrylonitrile in p-AAO templates. Subsequent pyrolysis resulted in carbon nanofibers wherein the platinum salt is reduced in-situ to elemental Pt. The Pt nanoparticles are dispersed throughout the carbon nanofibers, have a narrow size range, and are single crystals. Rotating disc electrode voltammetry suggests that the dispersion of Pt nanocrystals in the carbon nanofiber matrix should exhibit excellent electrocatalytic activity. The preparation of catalyst ink and the construction of membrane-electrode-assembly need to be optimized to get better performance in polymer electrolyte membrane fuel cells. Platinum nanoparticles embedded in carbon fibers were also prepared using electrospinning. The prepared platinum nanoparticles are narrowly distributed in size and well dispersed in the carbon matrix. This method can provide a large yield of products with a simple setup and procedure. 2-D arrays of nanopillars made from

  13. Method for fabricating apatite crystals and ceramics

    Science.gov (United States)

    Soules, Thomas F.; Schaffers, Kathleen I.; Tassano, Jr., John B.; Hollingsworth, Joel P.

    2013-09-10

    The present invention provides a method of crystallizing Yb:C-FAP [Yb.sup.3+:Ca.sub.5(PO.sub.4).sub.3F], by dissolving the Yb:C-FAP in an acidic solution, following by neutralizing the solution. The present invention also provides a method of forming crystalline Yb:C-FAP by dissolving the component ingredients in an acidic solution, followed by forming a supersaturated solution.

  14. Environmental aspects based on operation performance of nuclear fuel fabrication facilities

    International Nuclear Information System (INIS)

    2001-07-01

    This publication was prepared within the framework of the IAEA Project entitled Development and Upgrading of Guidelines, Databases and Tools for Integrating Comparative Assessment into Energy System Analysis and Policy Making, which included the collection, review and input of data into a database on health and environmental impacts related to operation of nuclear fuel cycle facilities. The objectives of the report included assembling environmental data on operational performance of nuclear fabrication facilities in each country; compiling and arranging the data in a database, which will be easily available to experts and the public; and presenting data that may be of value for future environmental assessment of nuclear fabrication facilities

  15. Technological Developments in Safe and Efficient Fabrication of Fast Reactor Fuel Elements

    International Nuclear Information System (INIS)

    Bhatt, R.B.; Kumar, Aniruddha; Kulshrestha, Amit; Afzal, Mohd; Kumar, Arun; Prasad, G.J.

    2015-01-01

    The Fuel for 500 MWe Prototype Fast Breeder Reactor ( PFBR ) coming up at Kalpakkam, India consists of Mixed Oxide ( MOX ) fuel containing PuO 2 and UO 2 .The fabrication MOX fuel elements for this reactor core is a challenging task as it involves issues related to radiological safety due to Plutonium handling, radiation exposure concerns and issues like efficient production and quality assurance. This paper deals with the technological developments carried out and their incorporation in the fabrication line to achieve higher throughput with low man-rem consumption. Vibratory bowl and linear feeders are being utilized for arranging the stack of small size i.e 5.5 mm diameter pellets and loading the stack inside the clad tube. Inactive bottom end plug welding has been successfully implemented using laser welding technique. The top end plug welding is carried out inside specially designed chamber in a glove box using TIG welding technique. The top end plug welding by laser welding technique has been demonstrated successfully and is going to be implemented shortly. Ultrasonic and laser decontamination techniques have been used to reduce transferable contamination on welded fuel pins. Issues related to radiological and criticality safety , safe handling of fuel elements and measures taken for exposure control are also discussed in this paper. (author)

  16. Fabrication and testing of full-length single-cell externally fueled converters for thermionic reactors

    International Nuclear Information System (INIS)

    Schock, A.

    1994-01-01

    The preceding paper described designs and analyses of thermionic reactors employing full-core-length single-cell converters with their heated emitters located on the outside of their internally cooled collectors, and it presented results of detailed parametric analyses which illustrate the benefits of this unconventional design. The present paper describes the fabrication and testing of full-length prototypical converters, both unfueled and fueled, and presents parametric results of electrically heated tests. The unfueled converter tests demonstrated the practicality of operating such long converters without shorting across a 0.3-mm interelectrode gap. They produced a measured peak output of 751 watts(e) from a single diode and a peak efficiency of 15.4%. The fueled converter tests measured the parametric performance of prototypic UO 2 -fueled converters designed for subsequent in-pile testing. They employed revolver-shaped tungsten elements with a central emitter hole surrounded by six fuel chambers. The full-length converters were heated by a water-cooled RF-induction coil inside an ion-pumped vacuum chamber. This required development of high-vacuum coaxial RF feedthroughs. In-pile test rules required multiple containment of the UO 2 -fuel, which complicated the fabrication of the test article and required successful development of techniques for welding tungsten and other refractory components. The tests measured a peak power output of 530 watts(e) or 7.1 watts/cm 2 at an efficiency of 11.5%

  17. The series production in a standardized fabrication line for silicide fuels and commercial aspects

    International Nuclear Information System (INIS)

    Wehner, E.L.; Hassel, H.W.

    1987-01-01

    NUKEM has been responsible for the development and fabrication of LEU fuel elements for MTR reactors under the frame of the German AF program since 1979. The AF program is part of the international RERTR efforts, which were initiated by the INFCE Group in 1978. This paper describes the actual status of development and the transition from the prototype to the series production in a standardized manufacturing line for silicide fuels at NUKEM. Technical provisions and a customer oriented standardized product range aim at an economized manufacturing. (Author)

  18. Fabrication of Rapsodie, Phenix and Super-Phenix fuel assemblies: constants and changes

    International Nuclear Information System (INIS)

    Bailly, H.; Guillet, H.; Heyraud, J.; Masselot, Y.; Mercier, C.; Vialard, J.L.

    1981-11-01

    The fabrication of plutonium based nuclear fuels for the French reactors Rapsodie, Phenix and Super-Phenix commenced some fifteen years ago. An appropriate technology was developed in the CEA installations at Cadarache. The aims are to obtain a high grade fuel irrespective of the origin of the plutonium and its reprocessing, to reach an ever increasing production and reduced cost. Over these years, particular interest has been taken in the working conditions and the personnel safety, mechanisation and automation of the work as well as the management of nuclear substances [fr

  19. One year of operation of the Belgonucleaire (Dessel) plutonium fuel fabrication plant

    International Nuclear Information System (INIS)

    Leblanc, J.M.

    1975-01-01

    Based on experience with plutonium since 1958, Belgonucleaire has successively launched a pilot plant and then a fuel fabrication plant for mixed uranium and plutonium oxides in 1968 and 1973 respectively. After describing briefly the plants and the most important stages in the planning, construction and operation of the Dessel plant, the present document describes the principal problems which were met during the course of operation of the plant and their direct incidence on the capacity and quality of the production of fuel elements

  20. Program of quality management when fabricating fast reactor vibropack oxide fuel pins

    International Nuclear Information System (INIS)

    Mayorshin, A.A.; Kisly, V.A.; Sudakov, L.V.

    2000-01-01

    There are presented main principles of creation and operation of Quality Management Program in fabricating vibropack oxide fuel pins for BOR-60 and BN-600 being in force in SSC RF RIAR. There is given structure of documentation for QS principal elements. Under Quality System there are defined all the procedures, assuring that fuel pin meets the normative requirements. The system model is complied with the standard model IS 9001. There are shown technologic flowchart and check operation, statistic results of pin critical parameter check as well as main results of in-pile tests. (author)

  1. Study and fabrication of solid oxide fuel cells through tape casting and co-sintering

    International Nuclear Information System (INIS)

    Grosjean, A.

    2004-11-01

    This work is dedicated to the devising of a low-cost fabrication process of solid oxide fuel cells (SOFC). Technical requirements impose the shaping method: stripe casting as well as the materials used: Yttria-stabilized zirconia (YSZ), nickel and lanthanum manganite doped with strontium (LSM). In order to comply with environmental requirements the developed process uses an aqueous barbotine solvent. We get electrodes and the electrolyte separately, the use of an absorbent drying process has enabled us to join 3 layers to form an elementary cell with great interfacial homogeneity. The resistance of the cell to sintering has been improved through the symmetrization of the deformations of the cell. In order to interpret the low electrical properties of the cell and its quick damaging, transmission microscopy studies have been performed. These studies have shown 2 facts. First, 2 isolating phases appear at the cathode (at the LSM/YSZ interface) because of a too high sintering temperature and secondly, a quick clustering of nickel grains appears during cell operation that leads to a local loss of the nickel grid percolation. This problem has been solved by increasing the size of nickel oxide grains from 0.5 μm to 3 μm) to stabilize the microstructure. The issue of the reactivity at the LSM/YSZ interfaces was tackled in 2 different ways, we have tried to lower the sintering temperature by using a zirconia nano-powder first and then by replacing zirconia in the electrolyte by gadolinium-doped ceria. The use of zirconia nano-powder has failed to decrease sintering temperature while preserving the electrolyte density and the use of ceria has triggered instabilities that have not yet been solved. Despite all these drawbacks, this process allows the fabrication of an excellent anode/electrolyte interface. (A.C.)

  2. Operation experience of the automated pilot plant for the BOR-60 vibropac fuel element and subassembly fabrication

    International Nuclear Information System (INIS)

    Bunk, R.; Leske, U.; Krompass, R.; Steinkopff, H.; Rudolph, K.; Herbig, R.; Pietsch, H.; Tsykanov, V.A.; Skiba, O.V.; Makarov, V.A.; Bol'shakov, L.P.; Porodnov, P.T.; Maershin, A.A.; Keruchenko, S.S.

    1991-01-01

    Brief characteristics of the automated, remote pilot plant for vibropac uranium-plutonium oxide fuel element and fuel subassembly fabrication for the Soviet experimental fast reactor BOR-60 are presented. The plant was created under scientific and technical cooperation of the USSR and the GDR. The flow sheet of fuel element and fuel subassembly production process, their quality control, service, and maintenance of the equipment arranged in two shielded cells is described. About 10000 fuel elements (270 fuel subassemblies) have been fabricated at the plant which were further used for the BOR-60 transition to a new uranium-plutonium core since 1981. Design and 10 years' operating experience of the plant may be used to develop the automated lines for commercial production of high-level uranium-plutonium fast reactor fuel elements and fuel subassemblies. (orig.)

  3. Apparatus and method for grounding compressed fuel fueling operator

    Science.gov (United States)

    Cohen, Joseph Perry; Farese, David John; Xu, Jianguo

    2002-06-11

    A safety system for grounding an operator at a fueling station prior to removing a fuel fill nozzle from a fuel tank upon completion of a fuel filling operation is provided which includes a fuel tank port in communication with the fuel tank for receiving and retaining the nozzle during the fuel filling operation and a grounding device adjacent to the fuel tank port which includes a grounding switch having a contact member that receives physical contact by the operator and where physical contact of the contact member activates the grounding switch. A releasable interlock is included that provides a lock position wherein the nozzle is locked into the port upon insertion of the nozzle into the port and a release position wherein the nozzle is releasable from the port upon completion of the fuel filling operation and after physical contact of the contact member is accomplished.

  4. Burnup measuring method for nuclear fuel substances

    International Nuclear Information System (INIS)

    Kobayashi, Iwao.

    1979-01-01

    Purpose: To enable non-destructive measurement for the amounts of fissile nucleides contained in nuclear fuel substances by the use of the difference in neutron spectra. Method: Neutrons generated from a neutron source are irradiated to a nuclear fuel substance, the neutrons generated from the nuclear fission reactions in the nuclear fuel substance are identified as epithermal neutrons and the neutrons from the neutron source as thermal neutrons and only the epithermal neutrons are detected to thereby measure the amounts of fissile neucleides in the nuclear fuel substances. For example, a neutron source is provided movably on one side of fuel assemblies placed in water and a neutron detector is situated on the other side by way of gamma-ray shield made of lead. The neutron detector is covered with a thermal neutron-absorbing substance such as cadmium and boron at the outer circumference so that only the epithermal neutrons can permeate therethrough. A high sensitivity detector for thermal neutron are used for improving the detecting efficiency, and the epithermal neutrons are introduced into hydrogen-containing substances such as paraffins to be detected as thermal neutrons. (Kawakami, Y.)

  5. Density control method for nuclear fuel pellet

    International Nuclear Information System (INIS)

    Wataumi, Kazutoshi.

    1993-01-01

    In a density control for nuclear fuel pellets produced from a raw material powder containing dioxides of uranium or plutonium and oxides of rare earth elements, trimetal octoxides formed from dioxides or the raw material powder not undergoing thermal hysteresis at higher than 1,000degC are added to the raw material powder. Further, trimetal octoxides obtained by calcining a sintering product of the raw material powder is added in addition the trimetal octoxides of the elements. Furthermore, the density of the nuclear fuel pellet is controlled by two kinds of trimetal octoxides obtained by calcining the sintering products of the dioxides, the raw material powder or the nuclear fuel sintering materials at 350 to 800degC. Since trimetal octoxides powder derived from the raw material powder is used as a density increasing additive for the nuclear fuel pellets, it is advantageous in view of stable operation, different from a conventional method of controlling molding condition and sintering condition, and since the trimetal octoxides powder derived from the sintering product is also used, various kinds of density control for nuclear fuel pellets can be conducted. (N.H.)

  6. Elementary development for beryllide pebble fabrication by rotating electrode method

    International Nuclear Information System (INIS)

    Uchida, M.; Kawamura, H.; Uda, M.; Ito, Y.

    2003-01-01

    Beryllides (Be 12 Ti, Be 12 V, etc.) are expected to be promising candidates for advanced neutron multipliers for the DEMO blanket. However, it has been difficult to fabricate beryllide pebbles by rotating electrode method (REM) that is the standard fabrication process for the beryllium (Be) pebbles, because of the brittleness of beryllide electrode rod. In this study, the chemical composition of the materials and the fabrication process of the electrode were surveyed. Then the small-scale electrode was fabricated and preliminary trials of pebbles production were conducted by REM. The electrode of the improved material withstood the thermal stress under arc heating and a certain amount of pebbles were obtained. These pebbles by REM were dense and had fine structure. The feasibility of the production of beryllide pebbles by REM was confirmed

  7. Aerosol fabrication methods for monodisperse nanoparticles

    Science.gov (United States)

    Jiang, Xingmao; Brinker, C Jeffrey

    2014-10-21

    Exemplary embodiments provide materials and methods for forming monodisperse particles. In one embodiment, the monodisperse particles can be formed by first spraying a nanoparticle-containing dispersion into aerosol droplets and then heating the aerosol droplets in the presence of a shell precursor to form core-shell particles. By removing either the shell layer or the nanoparticle core of the core-shell particles, monodisperse nanoparticles can be formed.

  8. Design and Fabrication of the Double Cladding Instrumented Fuel Rods and the Instrumented Fuel Capsule(07F-06K) for the Irradiation Test at HANARO

    International Nuclear Information System (INIS)

    Sohn, Jae Min; Oh, Jong Myung; Oh, Soo Yeol; Park, Sung Jae; Sho, Man Soon; Kim, Bong Goo; Choo, Kee Nam; Kim, Young Ki

    2009-01-01

    An instrumented capsule for a nuclear fuel irradiation test (hereinafter referred to as 'instrumented fuel capsule'), which is crucial for the verification of a nuclear fuel performance and safety, has been developed to measure the fuel characteristics, such as the centerline and surface temperatures of the nuclear fuel, the internal pressure of a fuel rod, the elongation of the fuel pellet and the neutron fluxes during an irradiation test at HANARO(High-flux Advanced Neutron Application Reactor). The irradiation test of the first instrumented fuel capsule(02F-11K) was carried out for verification test at HANARO in March 2003. Through the irradiation tests of the some capsules, the design specifications and safety of the instrumented fuel capsule were verified successfully. And the dual instrumented fuel rods, which allow for two characteristics to be measured simultaneously in one fuel rod, have been developed to enhance the efficiency of the irradiation test using the instrumented fuel capsule. In this paper, we designed and fabricated a double cladding fuel rod to control the high temperature of nuclear fuels during an irradiation test at HANARO. And we design an instrumented fuel capsule(07F-06K) for an irradiation test of the double cladding fuel rods. We have designed and fabricated the double cladding fuel rod mockups and performed the out-pile tests using these mockups. The purposes of the out-pile tests were to analyze an effect of a gap size(between an outer cladding and an inner cladding) on the temperature and the effect of a mixture ratio of helium gas and neon gas on the temperature. Through the results of the out-pile tests, we have obtained the effects of a gap size and a gas mixture ratio on the temperature of nuclear fuels. Therefore an double cladding fuel rod and the 07F- 06K instrumented fuel capsule were designed on the base of the results of the out-pile tests using the mockups

  9. Fire criticality probability analysis for 300 Area N Reactor fuel fabrication and storage facility. Revision 1

    International Nuclear Information System (INIS)

    Kelly, J.E.

    1995-01-01

    Uranium fuel assemblies and other uranium associated with the shutdown N Reactor are stored in the 300 Area N Reactor Fuel Fabrication and Storage Facility (Facility). The 3712 Building, where the majority of the fuel assemblies and other uranium is stored, is where there could be a potential for a criticality bounding case. The purpose of this study is to evaluate the probability of potential fires in the Facility 3712 Building that could lead to criticality. This study has been done to support the criticality update. For criticality to occur, the wooden fuel assembly containers would have to burn such that the fuel inside would slump into a critical geometry configuration, a sufficient number of containers burn to form an infinite wide configuration, and sufficient water (about a 17 inch depth) be placed onto the slump. To obtain the appropriate geometric configuration, enough fuel assembly containers to form an infinite array on the floor would have to be stacked at least three high. Administrative controls require the stacks to be limited to two high for 1.25 wt% enriched finished fuel. This is not sufficient to allow for a critical mass regardless of the fire and accompanying water moderation. It should be noted that 0.95 wt% enriched fuel and billets are stacked higher than only two high. In this analysis, two initiating events will be considered. The first is a random fire that is hot enough and sufficiently long enough to burn away the containers and fuel separators such that the fuel can establish a critical mass. The second is a seismically induced fire with the same results

  10. Fire criticality probability analysis for 300 Area N Reactor fuel fabrication and storage facility. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    Kelly, J.E.

    1995-02-08

    Uranium fuel assemblies and other uranium associated with the shutdown N Reactor are stored in the 300 Area N Reactor Fuel Fabrication and Storage Facility (Facility). The 3712 Building, where the majority of the fuel assemblies and other uranium is stored, is where there could be a potential for a criticality bounding case. The purpose of this study is to evaluate the probability of potential fires in the Facility 3712 Building that could lead to criticality. This study has been done to support the criticality update. For criticality to occur, the wooden fuel assembly containers would have to burn such that the fuel inside would slump into a critical geometry configuration, a sufficient number of containers burn to form an infinite wide configuration, and sufficient water (about a 17 inch depth) be placed onto the slump. To obtain the appropriate geometric configuration, enough fuel assembly containers to form an infinite array on the floor would have to be stacked at least three high. Administrative controls require the stacks to be limited to two high for 1.25 wt% enriched finished fuel. This is not sufficient to allow for a critical mass regardless of the fire and accompanying water moderation. It should be noted that 0.95 wt% enriched fuel and billets are stacked higher than only two high. In this analysis, two initiating events will be considered. The first is a random fire that is hot enough and sufficiently long enough to burn away the containers and fuel separators such that the fuel can establish a critical mass. The second is a seismically induced fire with the same results.

  11. Evaluation of fuel fabrication and the back end of the fuel cycle for light-water- and heavy-water-cooled nuclear power reactors

    International Nuclear Information System (INIS)

    Carter, W.L.; Olsen, A.R.

    1979-06-01

    The classification of water-cooled nuclear reactors offers a number of fuel cycles that present inherently low risk of weapons proliferation while making power available to the international community. Eight fuel cycles in light water reactor (LWR), heavy water reactor (HWR), and the spectral shift controlled reactor (SSCR) systems have been proposed to promote these objectives in the International Fuel Cycle Evaluation (INFCE) program. Each was examined in an effort to provide technical and economic data to INFCE on fuel fabrication, refabrication, and reprocessing for an initial comparison of alternate cycles. The fuel cycles include three once-through cycles that require only fresh fuel fabrication, shipping, and spent fuel storage; four cycles that utilize denatured uranium--thorium and require all recycle operations; and one cycle that considers the LWR--HWR tandem operation requiring refabrication but no reprocessing

  12. Radiological health aspects of commercial uranium conversion, enrichment, and fuel fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Stoetzel, G.A.; Hoenes, G.R.; Cummings, F.M.; McCormack, W.D.

    1982-11-01

    Detailed information concerning occupational exposures, health physics practices, and regulatory procedures at commercial conversion, enrichment and fuel fabrication facilities is given. Sites visits were the primary source of information, which is divided into four sections. The first section discusses health physics practices that are common to the conversion, enrichment, and fuel fabrication phases of the commercial uranium industry. The next three sections review process descriptions, radiological health practices, and regulatory procedures for the three phases. Nonradiological exposures are considered only as they influence the interpretation of the health effects of radiological exposures. The review of regulatory procedures indicates the types of exposure evaluation records being kept on uranium workers and the responsibility for maintaining the records.

  13. Uranium accountability for ATR fuel fabrication. Part I. A description of the existing system

    International Nuclear Information System (INIS)

    Dolan, C.A.; Nieschmidt, E.B.; Vegors, S.H. Jr.; Wagner, E.P. Jr.

    1977-06-01

    An evaluation of the materials accountability program at the Atomics International fuel fabrication facility in Canoga Park, California, with regard to the fabrication of highly enriched uranium fuel for the Advanced Test Reactor is presented. An analysis is given of the existing standards program, the existing measurements program and the existing statistical analysis procedures. In addition a short discussion is given of our evaluation of the safeguards procedures at Atomics International together with suggestions for possible modifications and improvements. Appendices of this report contain a rather complete description of the Atomics International plant and the flow of highly enriched uranium through the plant as well as the principal documents used for material accountability records

  14. Hazard analysis for 300 Area N Reactor Fuel Fabrication and Storage Facilty

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.J.; Brehm, J.R.

    1994-01-25

    This hazard analysis (HA) has been prepared for the 300 Area N Reactor Fuel Fabrication and Storage Facility (Facility), in compliance with the requirements of Westinghouse Hanford Company (Westinghouse Hanford) controlled manual WHC-CM-4-46, Nonreactor Facility Safety Analysis Manual, and to the direction of WHC-IP-0690, Safety Analysis and Regulation Desk Instructions, (WHC 1992). An HA identifies potentially hazardous conditions in a facility and the associated potential accident scenarios. Unlike the Facility hazard classification documented in WHC-SD-NR-HC-004, Hazard Classification for 300 Area N Reactor Fuel Fabrication and Storage Facility, (Huang 1993), which is based on unmitigated consequences, credit is taken in an HA for administrative controls or engineered safety features planned or in place. The HA is the foundation for the accident analysis. The significant event scenarios identified by this HA will be further evaluated in a subsequent accident analysis.

  15. An overview of the regulation of uranium mining, milling, refining and fuel fabrication

    International Nuclear Information System (INIS)

    Smythe, W.D.

    1980-07-01

    The mining, milling, refining and fabrication of uranium into nuclear fuel are activities that have in common the handling of natural uranium. The occupational and environmental hazards resulting from these activities vary widely. Uranium presents a radiological hazard throughout, but the principal culprit is radium which creates an occupational hazard in the mine and mill and an environmental hazard in the waste products produced in both the mill and the refinery. The chemicals used in both these latter processes also present hazards. Fuel fabrication presents the least potential for occupational and environmental hazards. The Canadian Atomic Energy Control Board licenses eight plants, and one plant for the extraction of uranium from phosphoric acid. The licensing process is characterised by approval in stages, the placing of the burden of proof on the applicant, inspection at all stages, and joint review by all regulatory agencies involved

  16. A study on the formation of as-fabricated porosity in U3Si2 aluminium dispersion fuels

    International Nuclear Information System (INIS)

    Hofman, G.L.; Wiencek, T.C.; Koster van Groos, S.A.; Kim, Ki-Hwan; Lee, Chong-Tak; Kim, Chang-Kyu

    2004-01-01

    Fabrication porosity in U 3 Si 2 -Al dispersion fuel plates and rods has been systematically studied for comminuted and atomized U 3 Si 2 powders. A minimum amount of porosity is formed when the maximum fuel particle size is reduced and 40-50% of fines are included in the fuel powder. Atomized (spherical) fuel particles are particularly suited to the extrusion process. (author)

  17. Nano-material and method of fabrication

    Science.gov (United States)

    Menchhofer, Paul A; Seals, Roland D; Howe, Jane Y; Wang, Wei

    2015-02-03

    A fluffy nano-material and method of manufacture are described. At 2000.times. magnification the fluffy nanomaterial has the appearance of raw, uncarded wool, with individual fiber lengths ranging from approximately four microns to twenty microns. Powder-based nanocatalysts are dispersed in the fluffy nanomaterial. The production of fluffy nanomaterial typically involves flowing about 125 cc/min of organic vapor at a pressure of about 400 torr over powder-based nano-catalysts for a period of time that may range from approximately thirty minutes to twenty-four hours.

  18. Method of fabricating patterned crystal structures

    KAUST Repository

    Yu, Liyang

    2016-12-15

    A method of manufacturing a patterned crystal structure for includes depositing an amorphous material. The amorphous material is modified such that a first portion of the amorphous thin-film layer has a first height/volume and a second portion of the amorphous thin-film layer has a second height/volume greater than the first portion. The amorphous material is annealed to induce crystallization, wherein crystallization is induced in the second portion first due to the greater height/volume of the second portion relative to the first portion to form patterned crystal structures.

  19. METHOD FOR FABRICATING NANOSCALE PATTERNS ON A SURFACE

    DEFF Research Database (Denmark)

    2000-01-01

    A novel method to fabricate nanoscale pits on Au(111) surfaces in contact with aqueous solution is claimed. The method uses in situ electrochemical scanning tunnelling microscopy with independent electrochemical substrate and tip potential control and very small bias voltages. This is significantly...

  20. Recycling Of Uranium- And Plutonium-Contaminated Metals From Decommissioning Of The Hanau Fuel Fabrication Plant

    International Nuclear Information System (INIS)

    Kluth, T.; Quade, U.; Lederbrink, F. W.

    2003-01-01

    Decommissioning of a nuclear facility comprises not only actual dismantling but also, above all, management of the resulting residual materials and waste. Siemens Decommissioning Projects (DP) in Hanau has been involved in this task since 1995 when the decision was taken to decommission and dismantle the Hanau Fuel Fabrication Plant. Due to the decommissioning, large amounts of contaminated steel scrap have to be managed. The contamination of this metal scrap can be found almost exclusively in the form of surface contamination. Various decontamination technologies are involved, as there are blasting and wiping. Often these methods are not sufficient to meet the free release limits. In these cases, SIEMENS has decided to melt the scrap at Siempelkamp's melting plant. The plant is licensed according to the German Radiation Protection Ordinance Section 7 (issue of 20.07.2001). The furnace is a medium frequency induction type with a load capacity of 3.2 t and a throughput of 2 t/h for steel melting. For safety reasons, the furnace is widely operated by remote handling. A highly efficient filter system of cyclone, bag filter and HEPA-filter in two lines retains the dust and aerosol activity from the off-gas system. The slag is solidified at the surface of the melt and gripped before pouring the liquid iron into a chill. Since 1989, in total 15,000 t have been molten in the plant, 2,000 t of them having been contaminated steel scrap from the decommissioning of fuel fabrication plants. Decontamination factors could be achieved between 80 and 100 by the high affinity of the uranium to the slag former. The activity is transferred to the slag up to nearly 100 %. Samples taken from metal, slag and dust are analyzed by gamma measurements of the 186 keV line of U235 and the 1001 keV line of Pa234m for U238. All produced ingots showed a remaining activity less than 1 Bq/g and could be released for industrial reuse

  1. Report of the collaboration project for research and development of sphere-pac fuel among JNC-PSI-NRG (1). Planning, fuel design, pin fabrication

    International Nuclear Information System (INIS)

    Morihira, Masayuki; Ozawa, Takayuki; Tomita, Yutaka; Suzuki, Masahiro; Kihara, Yoshiyuki; Shigetome, Yoshiaki; Kohno, Shusaku

    2004-07-01

    The collaboration project concerning sphere-pac fuel among JNC, Swiss PSI (Paul Scherrer Institut) and Dutch NRG (Nuclear Research and Consultancy Group) is in progress. Final target of the project is comparative irradiation tests of sphere-pac fuel in the HFR (High Flux Reactor) in Petten in the Netherlands with pellet type fuel and vipack fuel. Total 16 fuel segments (8 pins) of these three types of fuel are planned to be irradiated. Two sphere-pac fuel segments contain 5%Np in addition to 20%Pu-MOX. Other segments contain no Np. The objective of the irradiation tests is to obtain the restructuring data in the early beginning of life for SPF as well as power-to-melt test data for the potential study of SPF. At the same time introduction of modeling technique for irradiation performance analysis, fuel design, fuel fabrication is also important objective for JNC. Fabrication of irradiation test pins was completed till May 2003 in PSI. After transportation of the fuel pins to Petten, two times of irradiation were performed in January to March in 2004 and now post irradiation tests are in progress. Later two irradiations will be done till the autumn in 2004. This report summarized the basic plan, fuel design, and fabrication of irradiation test pins concerning this collaboration project. (author)

  2. Fabrication and Comparison of Fuels for Advanced Gas Reactor Irradiation Tests

    International Nuclear Information System (INIS)

    Phillips, Jeffrey; Barnes, Charles; Hunn, John

    2010-01-01

    As part of the program to demonstrate TRISO-coated fuel for the Next Generation Nuclear Plant, a series of irradiation tests of Advanced Gas Reactor (AGR) fuel are being performed in the Advanced Test Reactor (ATR) at the Idaho National Laboratory. In the first test, called 'AGR-1,' graphite compacts containing approximately 300,000 coated particles were irradiated from December 2006 until November 2009. Development of AGR-1 fuel sought to replicate the properties of German TRISO-coated particles. No particle failures were seen in the nearly 3-year irradiation to a burn up of 19%. The AGR-1 particles were coated in a two-inch diameter coater. Following fabrication of AGR-1 fuel, process improvements and changes were made in each of the fabrication processes. Changes in the kernel fabrication process included replacing the carbon black powder feed with a surface-modified carbon slurry and shortening the sintering schedule. AGR-2 TRISO particles were produced in a six-inch diameter coater using a change size about twenty-one times that of the two-inch diameter coater used to coat AGR-1 particles. Changes were also made in the compacting process, including increasing the temperature and pressure of pressing and using a different type of press. Irradiation of AGR-2 fuel began in late spring 2010. Properties of AGR-2 fuel compare favorably with AGR-1 and historic German fuel. Kernels are more homogeneous in shape, chemistry and density. TRISO-particle sphericity, layer thickness standard deviations, and defect fractions are also comparable. In a sample of 317,000 particles from deconsolidated AGR-2 compacts, 3 exposed kernels were found in a leach test. No SiC defects were found in a sample of 250,000 deconsolidated particles, and no IPyC defects in a sample of 64,000 particles. The primary difference in properties between AGR-1 and AGR-2 compacts is that AGR-2 compacts have a higher matrix density, 1.6 g/cm3 compared to about 1.3 g/cm3 for AGR-1 compacts. Based on fuel

  3. A Novel Two-Step Method for Fabricating Silver Plating Cotton Fabrics

    Directory of Open Access Journals (Sweden)

    Hao Liu

    2016-01-01

    Full Text Available A novel two-step method was presented for fabricating silver plating cotton fabrics (SPCFs with high electrical conductivity and excellent washing fastness. First, polydopamine (PDA film was coated on the surface of cotton fabrics by in situ polymerization of dopamine, the silver ions in silver nitrate solution were reduced by the catechol groups of polydopamine, and silver nanoparticles were combined with polydopamine by covalent bond on the surface of cotton fabrics. Second, silver ions were reduced by glucose, and silver plating was coated on the surface. Subsequently, the properties of SPCFs were characterized by field emission scanning electron microscopy (FESEM, X-ray photoelectron spectroscopy (XPS and thermogravimetric analysis (TGA, and so forth. With the increasing of silver-ammonia solution concentration or dopamine concentration, the surface resistivity of SPCFs decreases and gradually stabilized. The surface resistivity of the SPCFs can reach 0.12±0.02 Ω, and electromagnetic shielding effectiveness (ESE of the SPCFs can reach 58.5±4.5 dB. Conductive fabrics have wide application prospect in many of fields, such as antibacterial, intelligent textiles, smart garments, electromagnetic shielding, and flexible sensors.

  4. Assessment of radioactive material released from a fuel fabrication plant under accidental conditions

    International Nuclear Information System (INIS)

    1981-01-01

    This report evaluates the amounts of fissile material released both inside and outside a mixed oxide fuel fabrication plant (MOFFP) for light water reactors. The first section begins with a descriptive study of fissile material containment systems, and the methods available for quantifying accident occurrence probabilities. In addition to accidents common to all industrial facilities, other much rarer accidents were considered, such as aircraft crashes. The minimum occurrence probability limit for consideration in this study was set at 10 -6 per annum. The second part of this report attempts to assess the consequences of the accidents considered (i.e. with occurrence probabilities exceeding 10 -6 per annum) by determining maximum values for such accidents. Acts of sabotage and other accidents of this type are beyond the scope of this study and were not taken into consideration. The most serious potential accident would be a fire involving all of the glove boxes in the PuO 2 powder calcination and preparation cell, which could release 76.5 mg of PuO 2 powder into the atmosphere; the occurrence probability of such an accident, however, is slight (less than 10 -5 per annum). The second possibility, is a specially nuclear hazard that would release fission products into the atmosphere. The occurrence probability of such an accident is currently evaluated at 10 -3 per annum

  5. Improvement of technological aspects for fabrication of ceramic nuclear fuel with adjustable microstructure

    International Nuclear Information System (INIS)

    Baranov, V.; Kuzmin, R.; Tenishev, A.; Khlunov, A.; Ivanov, A.; Kondratjuk, Y.; Orlov, D.

    2013-01-01

    Improving the technology of making the ceramic nuclear fuel with controlled microstructure is the promising way to enhance operational performance of the water-moderated water-cooled power reactors. The most effective aspects influencing pellet characteristics during fabrication at MSZ are the following: 1) techniques of making a modified UO 2 powder; 2) techniques of introducing additives; 3) sintering modes, both in hydrogen atmosphere and in the combined atmospheres with different oxygen amount. Each of these aspects is taken care of during the development of new technical solutions increasing production efficiency and final product quality. This paper gives the most important results of the theoretical, experimental and manufacturing practices in making the ceramic nuclear fuel including the introduction of new technological aspects of the manufacturing process and determination of the basic characteristics of the fuel pellets. (authors)

  6. Technology, safety and costs of decommissioning a reference small mixed oxide fuel fabrication plant. Volume 2. Appendices

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, C. E.; Murphy, E. S.; Schneider, K. J.

    1979-01-01

    Volume 2 contains appendixes on small MOX fuel fabrication facility description, site description, residual radionuclide inventory estimates, decommissioning, financing, radiation dose methodology, general considerations, packaging and shipping of radioactive materials, cost assessment, and safety (JRD)

  7. Status of plutonium recycle from mixed oxide fuel fabrication wastes (U,Pu)O2 facility activities

    International Nuclear Information System (INIS)

    Quesada, Calixto A.; Adelfang, Pablo; Greiner, G.; Orlando, Oscar S.; Mathot, Sergio R.

    1999-01-01

    Within the specific subject of mixed oxides corresponding to the Fuel Cycle activities performed at CNEA, the recovery of plutonium from wastes originated during tests and pre-fabrication stages is performed. (author)

  8. Fuel number identification method and device therefor

    International Nuclear Information System (INIS)

    Doi, Takami; Seno, Makoto; Tanaka, Keiji

    1998-01-01

    The present invention provides a method of and a device for automatically identifying the number on the upper surface of a fuel of a fuel assembly in a PWR type reactor. Namely, the number on the upper surface of the fuel assembly of the PWR is not arranged in a row, but indent letters are dispersed to predetermined positions of the surface to be indented. Accordingly, the identification of letters is difficult. In the present invention, the letters are identified by the following procedures. Procedure (1): the letters are detected while having a corner portion of the upper surface of a fuel assembly where the number is indented as characteristic points. A procedure (2): a letter region is determined to a relative position based on the characteristic points while determining indent letters having the same direction as one group. A procedure (3): a letter identification treatment is applied to the letter images in the above-mentioned letter region to identify them. A neural network is used for the letter identification treatment. (N.H.)

  9. METHOD OF MAKING WIRE FUEL ELEMENTS

    Science.gov (United States)

    Zambrow, J.L.

    1960-08-01

    A method is given for making a nuclear reactor fuel element in the form of a uranium-bearing wire clad with zirconium. A uranium bar is enclosed in a zirconium sheath which is coated with an oxide of magnesium, beryllium, or zirconium. The sheathed bar is then placed in a steel tube and reduced to the desired diameter by swaging at 800 to 900 deg C, after which the steel and oxide are removed.

  10. Containing method for spent fuel and spent fuel containing vessel

    International Nuclear Information System (INIS)

    Maekawa, Hiromichi; Hanada, Yoshine.

    1996-01-01

    Upon containing spent fuels, a metal vessel main body and a support spacer having fuel containing holes are provided. The support spacer is disposed in the inside of the metal vessel main body, and spent fuel assemblies are loaded in the fuel containing holes. Then, a lid is welded at the opening of the metal vessel main body to provide a sealing state. In this state, heat released from the spent fuel assemblies is transferred to the wall of the metal vessel main body via the support spacer. Since the support spacer has a greater heat conductivity than gases, heat of the spent fuel assemblies tends to be released to the outside, thereby capable of removing heat of the spent fuel assemblies effectively. In addition, since the surfaces of the spent fuel assemblies are in contact with the inner surface of the fuel containing holes of the support spacer, impact-resistance and earthquake-resistance are ensured, and radiation from the spent fuel assemblies is decayed by passing through the layer of the support spacer. (T.M.)

  11. Methods for making a porous nuclear fuel element

    Science.gov (United States)

    Youchison, Dennis L; Williams, Brian E; Benander, Robert E

    2014-12-30

    Porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's), and to processes for fabricating them. Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, the nuclear fuel may be deposited inside of a highly porous skeletal structure made of, for example, reticulated vitreous carbon foam.

  12. Methods for making a porous nuclear fuel element

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L; Williams, Brian E; Benander, Robert E

    2014-12-30

    Porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's), and to processes for fabricating them. Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, the nuclear fuel may be deposited inside of a highly porous skeletal structure made of, for example, reticulated vitreous carbon foam.

  13. Applying the Taguchi method for optimized fabrication of bovine ...

    African Journals Online (AJOL)

    The objective of the present study was to optimize the fabrication of bovine serum albumin (BSA) nanoparticle by applying the Taguchi method with characterization of the nanoparticle bioproducts. BSA nanoparticles have been extensively studied in our previous works as suitable carrier for drug delivery, since they are ...

  14. Method for producing bonded nonwoven fabrics using ionizing radiation

    International Nuclear Information System (INIS)

    Drelich, A.H.; Oney, D.G.

    1979-01-01

    A method is described for producing a resin-bonded nonwoven fabric. The preparation involves forming a fibrous web annealing it and compressing it to provide fiber to fiber contact. A polymerizable binder is applied to the fibrous web which is then treated by ionizing radiation to produce the material. 9 figures, 3 drawing

  15. Method of fabricating a whispering gallery mode resonator

    Science.gov (United States)

    Savchenkov, Anatoliy A. (Inventor); Matkso, Andrey B. (Inventor); Iltchenko, Vladimir S. (Inventor); Maleki, Lute (Inventor)

    2011-01-01

    A method of fabricating a whispering gallery mode resonator (WGMR) is provided. The WGMR can be fabricated from a particular material, annealed, and then polished. The WGMR can be repeatedly annealed and then polished. The repeated polishing of the WGMR can be carried out using an abrasive slurry. The abrasive slurry can have a predetermined, constant grain size. Each subsequent polishing of the WGMR can use an abrasive slurry having a grain size that is smaller than the grain size of the abrasive slurry of the previous polishing iteration.

  16. Fossil fuel combined cycle power generation method

    Science.gov (United States)

    Labinov, Solomon D [Knoxville, TN; Armstrong, Timothy R [Clinton, TN; Judkins, Roddie R [Knoxville, TN

    2008-10-21

    A method for converting fuel energy to electricity includes the steps of converting a higher molecular weight gas into at least one mixed gas stream of lower average molecular weight including at least a first lower molecular weight gas and a second gas, the first and second gases being different gases, wherein the first lower molecular weight gas comprises H.sub.2 and the second gas comprises CO. The mixed gas is supplied to at least one turbine to produce electricity. The mixed gas stream is divided after the turbine into a first gas stream mainly comprising H.sub.2 and a second gas stream mainly comprising CO. The first and second gas streams are then electrochemically oxidized in separate fuel cells to produce electricity. A nuclear reactor can be used to supply at least a portion of the heat the required for the chemical conversion process.

  17. Method of detecting a fuel element failure

    International Nuclear Information System (INIS)

    Cohen, P.

    1975-01-01

    A method is described for detecting a fuel element failure in a liquid-sodium-cooled fast breeder reactor consisting of equilibrating a sample of the coolant with a molten salt consisting of a mixture of barium iodide and strontium iodide (or other iodides) whereby a large fraction of any radioactive iodine present in the liquid sodium coolant exchanges with the iodine present in the salt; separating the molten salt and sodium; if necessary, equilibrating the molten salt with nonradioactive sodium and separating the molten salt and sodium; and monitoring the molten salt for the presence of iodine, the presence of iodine indicating that the cladding of a fuel element has failed. (U.S.)

  18. Simple method to generate and fabricate stochastic porous scaffolds

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Nan, E-mail: y79nzw@163.com; Gao, Lilan; Zhou, Kuntao

    2015-11-01

    Considerable effort has been made to generate regular porous structures (RPSs) using function-based methods, although little effort has been made for constructing stochastic porous structures (SPSs) using the same methods. In this short communication, we propose a straightforward method for SPS construction that is simple in terms of methodology and the operations used. Using our method, we can obtain a SPS with functionally graded, heterogeneous and interconnected pores, target pore size and porosity distributions, which are useful for applications in tissue engineering. The resulting SPS models can be directly fabricated using additive manufacturing (AM) techniques. - Highlights: • Random porous structures are constructed based on their regular counterparts. • Functionally graded random pores can be constructed easily. • The scaffolds can be directly fabricated using additive manufacturing techniques.

  19. Experiences in the application of quality control and quality assurance programmes in water reactor fuel fabrication

    International Nuclear Information System (INIS)

    Balaramamoorthy, K.; Vijayaraghavan, R.; Kulkarni, P.G.; Raghavan, S.V.; Bandyopadhyay, A.K.

    1984-01-01

    Nuclear fuel for Research Reactors and Pressurised Heavy Water Reactors (PHWRs) is being fabricated in India for a period of over two decades. The fuel is produced to conform to stringent quality control specifications. Generally, the performance of the fuel has been very good in the reactors. This is not only due to the high quality workmanship in the various stages of production but also to the meticulous care exercised in the planning and application of quality control and quality assurance procedures. For the nuclear fuel used in Water Reactors, extensive material specifications have been compiled and they are periodically reviewed and revised. The specifications cover various aspects such as metallurgical and mechanical properties, non-destructive testing, dimensional and visual standard requirements. Similarly, detailed manufacturing engineering instructions (MEIs) and quality control instructions (QCIs) have been drawn. For any deviations from the specified requirements, design concession committee considers all deviations and acceptance or rejection criteria are evolved. In this task, the design concession committee is supported by experimentation in various laboratories of the Department of Atomic Energy. The Quality Assurance procedures have been evolved over a long period of time. They generally conform to the latest code and recommended guides of IAEA regarding Quality Assurance in the manufacture of fuel. (orig.)

  20. A new design for co-extrusion dies: Fabrication of multi-layer tubes to be used as solid oxide fuel cell

    Directory of Open Access Journals (Sweden)

    Behtash Mani

    2017-12-01

    Full Text Available Solid oxide fuel cells attract growing attention as an environmentally friendly device that can produce electrical power. Many processing routes are available for fabrication of micro-tubular solid oxide fuel cells, among which extrusion can be considered as the most commonly used method. Recently, a co-extrusion process has been introduced, in which anode and electrolyte layers can be fabricated simultaneously, thus reducing the overall fabrication cost. In this study, a new die design for co-extrusion of ceramic tubes is introduced in which 5 different layers can be fabricated by a single processing step and can be used for fabrication of micro-tubular solid oxide fuel cells. Moreover, an integral model developed for pressure drop in different flow fields of the die. Summing up the pressure drops, the pressure drop in the whole process can be calculated. The SEM images show that the co-extrusion process can be performed successfully and the tube consists of 5 distinct layers.

  1. Atomics international fuel fabrication facility and low enrichment program [contributed by H.W. Hassel, NUKEM

    International Nuclear Information System (INIS)

    Hassel, H.W.

    1993-01-01

    NUKEM handles around almost two tons of highly enriched uranium a year and it was necessary to satisfy all the new physical protection philosophies. That means that we have to install storage and safe fabrication sites for a lot of money, 25 meter thick concrete walls, and different alarm systems. So just to demonstrate how silly this business is, we have just overcome this for highly enriched uranium, and now we speak about low enriched uranium for which we don't need all of these investments to make this business safe. I would-just like to concentrate my words on the status of fabrication and considerations in my company concerning the medium enriched uranium and low enriched uranium. In the table are the different fuel types (see column) and then we have the fabrication in column 2 the experience of my comp any in kg. In column 3 is the irradiation experience of these fuels types. Column 4 shows the studies and calculations made in our company for lower and medium enriched fuels. The preliminary fabrication tests and calculations are in column 5, and in column 6 we have the delivery time for a prototype core in months after UF 6 supply. Column 7 shows the time for the development of specifications including irradiation time in years for 6 and 7 and column is the estimated cost of 6 and 7 There is just one fuel that is not in this summary and that is U-Zr. We now see how complex and sophisticated this business is. I have told you already that we have installed for a lot of millions of Deutsche Mark the physical protection, storage vaults and things like that. Now we have to investigate all these different types of fuels for, as you see, a lot of money. Maybe these are a lot of optimistic figures; anyway the question is, does this make all the overall nuclear situation worldwide easier or not. One cannot answer for the moment, but anyway we have a lot of problems

  2. Design of a quality assurance system in the nuclear fuel fabrication

    International Nuclear Information System (INIS)

    Garcia Rojas Palacios, L.

    1992-01-01

    A)For the first time a project on nuclear fuel fabrication is going to be lead in this country. For this reason the work is oriented to establish a quality assurance system for the different stages of fuel fabrication. C) The work of this thesis was developed first by means of an analysis of quality philosophies of Deming, Ishikawa, Juran and Crosby from which several important points were stracted to be used in the designed quality system. Metrology and normalization are so important for quality control that a study of them is made considering definitions, unit systems and type of errors (for Metrology) as well as standards for quality systems, qualification, destructive and non destructive tests, shipment, packing for nuclear power plants. With the standards as a basis, the working strategy for the system was reached, as well as the design of control cards and the design of documents for inspection control, personnel and its documentation and finally the diagrams for each one of the fabrication stages

  3. Glucose Fuel Cells with a MicroChannel Fabricated on Flexible Polyimide Film

    Science.gov (United States)

    Sano, Ryohei; Fukushi, Yudai; Sasaki, Tsubasa; Mogi, Hiroshi; Koide, Syohei; Ikoma, Ryuta; Akatsuka, Wataru; Tsujimura, Seiya; Nishioka, Yasushiro

    2013-12-01

    In this work, a glucose fuel cell was fabricated using microfabrication processes assigned for microelectromechanical systems. The fuel cell was equipped with a microchannel to flow an aqueous solution of glucose. The cell was fabricated on a flexible polyimide substrate, and its porous carbon-coated aluminum (Al) electrodes of 2.8 mm in width and 11 mm in length were formed using photolithography and screen printing techniques. Porous carbon was deposited by screen printing of carbon black ink on the Al electrode surfaces in order to increase the effective electrode surface area and to absorb more enzymes on the electrode surfaces. The microchannel with a depth of 200 μm was fabricated using a hot embossing technique. A maximum power of 0.45 μW at 0.5 V that corresponds to a power density of 1.45 μW/cm2 was realized by introducing a 200 mM concentrated glucose solution at room temperature.

  4. Glucose Fuel Cells with a MicroChannel Fabricated on Flexible Polyimide Film

    International Nuclear Information System (INIS)

    Sano, Ryohei; Fukushi, Yudai; Sasaki, Tsubasa; Mogi, Hiroshi; Koide, Syohei; Ikoma, Ryuta; Nishioka, Yasushiro; Akatsuka, Wataru; Tsujimura, Seiya

    2013-01-01

    In this work, a glucose fuel cell was fabricated using microfabrication processes assigned for microelectromechanical systems. The fuel cell was equipped with a microchannel to flow an aqueous solution of glucose. The cell was fabricated on a flexible polyimide substrate, and its porous carbon-coated aluminum (Al) electrodes of 2.8 mm in width and 11 mm in length were formed using photolithography and screen printing techniques. Porous carbon was deposited by screen printing of carbon black ink on the Al electrode surfaces in order to increase the effective electrode surface area and to absorb more enzymes on the electrode surfaces. The microchannel with a depth of 200 μm was fabricated using a hot embossing technique. A maximum power of 0.45 μW at 0.5 V that corresponds to a power density of 1.45 μW/cm 2 was realized by introducing a 200 mM concentrated glucose solution at room temperature

  5. A Flexible Ascorbic Acid Fuel Cell with a Microchannel Fabricated using MEMS Techniques

    Science.gov (United States)

    Mogi, Hiroshi; Fukushi, Yudai; Koide, Syohei; Sano, Ryohei; Sasaki, Tsubasa; Nishioka, Yasushiro

    2013-12-01

    We fabricated a miniature ascorbic acid fuel cells equipped with a microchannel for the circulation of ascorbic acid (AA) solution using micro electronic mechanical system techniques. The fuel cell was fabricated on a flexible polyimide substrate, and its porous carbon-coated aluminium (Al) electrodes of 2.8 mm in width and 11 mm in length were formed using photolithography and screen-printing techniques. The porous carbon was deposited by screen-printing of carbon-black ink on the Al electrode surfaces in order to increase the effective electrode surface area and to absorb more enzymes on the cathode surface. The microchannel with a depth of 200 μm was fabricated using a hot-embossing technique. A maximum power of 0.60 μW at 0.58 V that corresponds to a power density of 1.83 μW/cm2 was realized by introducing a 200 mM concentrated AA solution at room temperature.

  6. IAEA physical inventory verification procedures implemented at US and Canadian fuel fabrication plants

    International Nuclear Information System (INIS)

    Gough, J.; Wredberg, L.; Zobor, E.; Zuccaro-Labellarte, G.

    1988-01-01

    IAEA has implemented safeguards at three Low Enriched Uranium (LEU) fuel fabrication plants in the USA during the period 1982 to 1987, and it is in the process of safeguarding a fourth plant from 01 January 1988. In Canada IAEA safeguards inspections were implemented at all Natural Uranium (NU) fuel fabrication plants form 1972 onwards, and there are, at present, three plants under safeguards. The direct responsibility for the implementation of safeguards inspections in the USA and Canada lies with the Division of Operations B (SGOB) within the IAEA Department of Safeguards. The senior staff that is at present directly engaged in the implementation activities has accumulated supervising inspection experience at about 50 Physical Inventory Verification (PIV) inspections at the Canadian and US fabrication plants during the period 1978 to 1987. This experience has been gained in close cooperation with the facility operators and with the support of the state authorities. The paper describes the latest PIV inspections at the Westinghouse Columbia plant and the Zircatec Precision Industries Inc. Port Hope plant. Furthermore, the paper describes the initial activities for the 1988 PIV inspection at the General Electric Wilmington plant including computerized book audit activities

  7. Fabrication and Testing of Full-Length Single-Cell Externally Fueled Converters for Thermionic Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Schock, Alfred

    1994-06-01

    The preceding paper described designs and analyses of thermionic reactors employing full-core-length single-cell converters with their heated emitters located on the outside of their internally cooled collectors, and it presented results of detailed parametric analyses which illustrate the benefits of this unconventional design. The present paper describes the fabrication and testing of full-length prototypical converters, both unfueled and fueled, and presents parametric results of electrically heated tests. The unfueled converter tests demonstrated the practicality of operating such long converters without shorting across a 0.3-mm interelectrode gap. They produced a measured peak output of 751 watts(e) from a single diode and a peak efficiency of 15.4%. The fueled converter tests measured the parametric performance of prototypic UO(subscript 2)-fueled converters designed for subsequent in-pile testing. They employed revolver-shaped tungsten elements with a central emitter hole surrounded by six fuel chambers. The full-length converters were heated by a water-cooled RF-induction coil inside an ion-pumped vacuum chamber. This required development of high-vacuum coaxial RF feedthroughs. In-pile test rules required multiple containment of the UO (subscript 2)-fuel, which complicated the fabrication of the test article and required successful development of techniques for welding tungsten and other refractory components. The test measured a peak power output of 530 watts(e) or 7.1 watts/cm (superscript 2) at an efficiency of 11.5%. There are three copies in the file. Cross-Reference a copy FSC-ESD-217-94-529 in the ESD files with a CID #8574.

  8. Development of the continuous casting technology for fabrication of the tubular fuels

    International Nuclear Information System (INIS)

    Kim, H. S.; Lee, Y. S.; Kim, C. K.; Lee, D. B.; Oh, S. J.

    2003-01-01

    In the irradiation test of the U-Mo dispersed nuclear fuel that is used as nuclear fuels for research reactors, it was recognized that the swelling due to reaction between U-Mo particle and Al matrix caused some failures of the fuel claddings. The development of new style nuclear fuel that could minimize the reaction between U-Mo particles and Al matrix was needed. Tube style nuclear fuel was judged to be suitable as new style nuclear fuel. We targeted to make U-Mo tube of diameter 10mm, thinner than 1mm thick, because temperature distribution of tube style nuclear fuel will be expected to have a good performance. We used continuous casting technology to make tube style nuclear fuel. In this research, we have tried to make tube using copper before we make U-Mo tube style nuclear fuel by continuous casting method. As a result of the experiment, we succeeded to make copper tube of diameter 10mm, thickness 1mm

  9. A Review on the Fabrication of Electro spun Polymer Electrolyte Membrane for Direct Methanol Fuel Cell

    International Nuclear Information System (INIS)

    Junoh, H.; Jaafar, J.; Norddin, M.N.A.M.; Ismail, A.F.; Othman, M.H.D.; Rahman, M.A.; Yusof, N.; Salleh, W.N.W.; Junoh, H.; Jaafar, J.; Norddin, M.N.A.M.; Ismail, A.F.; Othman, M.H.D.; Rahman, M.A.; Yusof, N.; Salleh, W.N.W.; Hamid Ilbeygi, H.

    2014-01-01

    Proton exchange membrane (PEM) is an electrolyte which behaves as important indicator for fuel cell’s performance. Research and development (R and D) on fabrication of desirable PEM have burgeoned year by year, especially for direct methanol fuel cell (DMFC). However, most of the R and Ds only focus on the parent polymer electrolyte rather than polymer inorganic composites. This might be due to the difficulties faced in producing good dispersion of inorganic filler within the polymer matrix, which would consequently reduce the DMFC’s performance. Electro spinning is a promising technique to cater for this arising problem owing to its more widespread dispersion of inorganic filler within the polymer matrix, which can reduce the size of the filler up to nano scale. There has been a huge development on fabricating electrolyte nano composite membrane, regardless of the effect of electro spun nano composite membrane on the fuel cell’s performance. In this present paper, issues regarding the R and D on electro spun sulfonated poly (ether ether ketone) (SPEEK)/inorganic nano composite fiber are addressed.

  10. A Review on the Fabrication of Electrospun Polymer Electrolyte Membrane for Direct Methanol Fuel Cell

    Directory of Open Access Journals (Sweden)

    Hazlina Junoh

    2015-01-01

    Full Text Available Proton exchange membrane (PEM is an electrolyte which behaves as important indicator for fuel cell’s performance. Research and development (R&D on fabrication of desirable PEM have burgeoned year by year, especially for direct methanol fuel cell (DMFC. However, most of the R&Ds only focus on the parent polymer electrolyte rather than polymer inorganic composites. This might be due to the difficulties faced in producing good dispersion of inorganic filler within the polymer matrix, which would consequently reduce the DMFC’s performance. Electrospinning is a promising technique to cater for this arising problem owing to its more widespread dispersion of inorganic filler within the polymer matrix, which can reduce the size of the filler up to nanoscale. There has been a huge development on fabricating electrolyte nanocomposite membrane, regardless of the effect of electrospun nanocomposite membrane on the fuel cell’s performance. In this present paper, issues regarding the R&D on electrospun sulfonated poly (ether ether ketone (SPEEK/inorganic nanocomposite fiber are addressed.

  11. Facility effluent monitoring plan for the 300 Area Fuels Fabrication Facility

    International Nuclear Information System (INIS)

    Nickels, J.M.; Brendel, D.F.

    1991-11-01

    A facility effluent monitoring plan is required by the US Department of Energy in DOE Order 5400.1 for any operations that involve hazardous materials and radioactive substances that could impact employee or public safety or the environment. This document is prepared using the specific guidelines identified in A Guide for Preparing Hanford Site Facility Effluent Monitoring Plans, WHC-EP- 0438. This facility effluent monitoring plan assesses effluent monitoring systems and evaluates whether they are adequate to ensure the public health and safety as specified in applicable federal, state, and local requirements. This facility effluent monitoring plan is the first annual report. It shall ensure long-range integrity of the effluent monitoring system by requiring an update whenever a new process or operation introduces new hazardous materials or significant radioactive materials. This document must be reviewed annually even if there are no operational changes, and it must be updated as a minimum every three years. The Fuel Fabrication Facility in the Hanford 300 Area supported the production reactors from the 1940's until they were shut down in 1987. Prior to 1987 the Fuel Fabrication Facility released both airborne and liquid radioactive effluents. In January 1987 the emission of airborne radioactive effluents ceased with the shutdown of the fuels facility. The release of liquid radioactive effluents have continued although decreasing significantly from 1987 to 1990

  12. Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics

    International Nuclear Information System (INIS)

    Marshall, Douglas W.

    2014-01-01

    An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic (TRISO) coatings on fuel kernels are influenced by the equipment scale and processing parameters. The standard deviations of some TRISO layer characteristics were diminished while others have become more significant in the larger processing equipment. The impact on statistical variability of the processes and the products, as equipment was scaled, are discussed. The prototypic production-scale processes produce test fuels meeting all fuel quality specifications. (author)

  13. Multi-stage fuel cell system method and apparatus

    Science.gov (United States)

    George, Thomas J.; Smith, William C.

    2000-01-01

    A high efficiency, multi-stage fuel cell system method and apparatus is provided. The fuel cell system is comprised of multiple fuel cell stages, whereby the temperatures of the fuel and oxidant gas streams and the percentage of fuel consumed in each stage are controlled to optimize fuel cell system efficiency. The stages are connected in a serial, flow-through arrangement such that the oxidant gas and fuel gas flowing through an upstream stage is conducted directly into the next adjacent downstream stage. The fuel cell stages are further arranged such that unspent fuel and oxidant laden gases too hot to continue within an upstream stage because of material constraints are conducted into a subsequent downstream stage which comprises a similar cell configuration, however, which is constructed from materials having a higher heat tolerance and designed to meet higher thermal demands. In addition, fuel is underutilized in each stage, resulting in a higher overall fuel cell system efficiency.

  14. Fuel cell tubes and method of making same

    Science.gov (United States)

    Borglum, Brian P.

    1999-11-30

    A method of manufacturing porous ceramic tubes for fuel cells with improved properties and higher manufacturing yield is disclosed. The method involves extruding a closed end fuel cell tube, such as an air electrode of a solid oxide fuel cell, in which the closed end also functions as the sintering support. The resultant fuel cell tube has a superior porosity distribution which allows improved diffusion of oxygen at the closed end of the tube during operation of the fuel cell. Because this region has the highest current density, performance enhancement and improved reliability of the fuel cell tube result. Furthermore, the higher manufacturing yield associated with the present method decreases the overall fuel cell cost. A method of manufacturing porous ceramic tubes for fuel cells with improved properties and higher manufacturing yield is disclosed. The method involves extruding a closed end fuel cell tube, such as an air electrode of a solid oxide fuel cell, in which the closed end also functions as the sintering support. The resultant fuel cell tube has a superior porosity distribution which allows improved diffusion of oxygen at the closed end of the tube during operation of the fuel cell. Because this region has the highest current density, performance enhancement and improved reliability of the fuel cell tube result. Furthermore, the higher manufacturing yield associated with the present method decreases the overall fuel cell cost.

  15. Characterization of aerosols from industrial fabrication of mixed-oxide nuclear reactor fuels

    International Nuclear Information System (INIS)

    Hoover, M.D.; Newton, G.J.; Yeh, H.C.; Edison, A.F.

    1983-01-01

    Information on the characteristics of aerosols in three industrial facilities during fabrication of uranium and plutonium mixed-oxide reactor fuels is summarized. Aerosol characterization included measurements of air concentrations particle size distributions, particle morphology, aerosol electrostatic charge characteristics and in vitro dissolution. These were the physicochemical properties considered most relevant to evaluating the consequences of potential accidents wherein aerosols might be released from their normal containment and inhaled by workers. Alpha radioactivity concentrations in air ranged about 1-15,000 nCi/l, depending on the fabrication step and facility. Particle size distributions were approximately log-normal, and activity median aerodynamic diameter (AMAD) ranged 1.6-3.5 μm, with a geometric standard deviation of about 1.6. Electron microscopy indicated that particles were irregularly shaped agglomerates. In vitro dissolution half-times were on the order of years, with some dependence on aerosol size, temperature history and fabrication step. No unique potential exposure conditions were found in any step of the fabrication processes

  16. Fabrication of 0.5-inch diameter FBR mixed oxide fuel pellets

    International Nuclear Information System (INIS)

    Rasmussen, D.E.; Benecke, M.W.; McCord, R.B.

    1979-01-01

    Large diameter (0.535 inch) mixed oxide fuel pellets for Fast Breeder Reactor application were successfully fabricated by the cold-press-and-sinter technique. Enriched UO 2 , PuO 2 -UO 2 , and PuO 2 -ThO 2 compositions were fabricated into nominally 90% theoretical density pellets for the UO 2 and PuO 2 -UO 2 compositions, and 88% and 93% T.D. for the PuO 2 -ThO 2 compositions. Some processing adjustments were required to achieve satisfactory pellet quality and density. Furnace heating rate was reduced from 200 to 50 0 C/h for the organic binder burnout cycle for the large, 0.535-inch diameter pellets to eliminate pellet cracking during sintering. Additional preslugging steps and die wall lubrication during pressing were used to eliminate pressing cracks in the PuO 2 -ThO 2 pellets

  17. Key differences in the fabrication, irradiation and high temperature accident testing of US and German TRISO-coated particle fuel, and their implications on fuel performance

    International Nuclear Information System (INIS)

    Petti, David Andrew; Buongiorno, Jacopo; Maki, John Thomas; Hobbins, Richard Redfield

    2003-01-01

    Historically, the irradiation performance of TRISO-coated gas reactor particle fuel in Germany has been superior to that in the US. German fuel generally has displayed gas release values during irradiation three orders of magnitude lower than US fuel. Thus, we have critically examined the TRISO-coated fuel fabrication processes in the US and Germany and the associated irradiation database with a goal of understanding why the German fuel behaves acceptably, why the US fuel has not fared as well, and what process/production parameters impart the reliable performance to this fuel form. The post irradiation examination results are also reviewed to identify failure mechanisms that may be the cause of the poorer US irradiation performance. This comparison will help determine the roles that particle fuel process/product attributes and irradiation conditions (burnup, fast neutron fluence, temperature, degree of acceleration) have on the behavior of the fuel during irradiation and provide a more quantitative linkage between acceptable processing parameters, as-fabricated fuel properties and subsequent in-reactor performance

  18. Catalysts and methods for converting carbonaceous materials to fuels

    Science.gov (United States)

    Hensley, Jesse; Ruddy, Daniel A.; Schaidle, Joshua A.; Behl, Mayank

    2017-07-25

    Catalysts and processes designed to convert DME and/or methanol and hydrogen (H.sub.2) to desirable liquid fuels are described. These catalysts produce the fuels efficiently and with a high selectivity and yield, and reduce the formation of aromatic hydrocarbons by incorporating H.sub.2 into the products. Also described are process methods to further upgrade these fuels to higher molecular weight liquid fuel mixtures, which have physical properties comparable with current commercially used liquid fuels.

  19. Catalysts and methods for converting carbonaceous materials to fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hensley, Jesse; Ruddy, Daniel A.; Schaidle, Joshua A.; Behl, Mayank

    2017-10-31

    Catalysts and processes designed to convert DME and/or methanol and hydrogen (H.sub.2) to desirable liquid fuels are described. These catalysts produce the fuels efficiently and with a high selectivity and yield, and reduce the formation of aromatic hydrocarbons by incorporating H.sub.2 into the products. Also described are process methods to further upgrade these fuels to higher molecular weight liquid fuel mixtures, which have physical properties comparable with current commercially used liquid fuels.

  20. Catalysts and methods for converting carbonaceous materials to fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hensley, Jesse; Ruddy, Daniel A.; Schaidle, Joshua A.; Behl, Mayank

    2017-10-24

    This disclosure relates to catalysts and processes designed to convert DME and/or methanol and hydrogen (H.sub.2) to desirable liquid fuels. These catalysts produce the fuels efficiently and with a high selectivity and yield, and reduce the formation of aromatic hydrocarbons by incorporating H.sub.2 into the products. This disclosure also describes process methods to further upgrade these fuels to higher molecular weight liquid fuel mixtures, which have physical properties comparable with current commercially used liquid fuels.

  1. Method for compacting spent nuclear reactor fuel rods

    International Nuclear Information System (INIS)

    Wachter, W.J.

    1988-01-01

    In a nuclear reactor system which requires periodic physical manipulation of spent fuel rods, the method of compacting fuel rods from a fuel rod assembly is described. The method consists of: (1) removing the top end from the fuel rod assembly; (2) passing each of multiple fuel rod pulling elements in sequence through a fuel rod container and thence through respective consolidating passages in a fuel rod directing chamber; (3) engaging one of the pulling elements to the top end of each of the fuel rods; (4) drawing each of the pulling elements axially to draw the respective engaged fuel rods in one axial direction through the respective the passages in the chamber to thereby consolidate the fuel rods into a compacted configuration of a cross-sectional area smaller than the cross-sectional area occupied thereby within the fuel rod assembly; and (5) drawing all of the engaged fuel rods concurrently and substantially parallel to one another in the one axial direction into the fuel rod container while maintaining the compacted configuration whereby the fuel rods are aligned within the container in a fuel rod density of the the fuel rod assembly

  2. Atomics International fuel fabrication facility and low enrichment program. Part 2

    International Nuclear Information System (INIS)

    Hassel, H.W.

    1993-01-01

    Most of you know our company from the last meeting in May in Vienna, so I won't steal your time with explaining and demonstrating the same techniques that we have heard this morning f rom the other speakers. I would just take some words to explain the order of business with highly enriched uranium. NUKEM handles around almost two tons of highly enriched uranium a year and it was necessary to satisfy all the new physical protection philosophies. That means that we have to install storage and safe fabrication sites for a lot of money, 2.5 meter thick concrete walls, and different alarm systems. So just to demonstrate how silly this business is, we have just overcome this for highly enriched uranium, and now we speak about low enriched uranium for which we don't need all of these investments to make this business safe. I would just like to concentrate my words on the status of fabrication and considerations in my company concerning the medium enriched uranium and low enriched uranium. In TABLE I are the different fuel types (see column 1) and then we have the fabrication in column 2; (The reason that I use the blackboard this morning is that I try to demonstrate all the techniques. However, all the speakers before me did this and in theory we are not so far away from each other.) the experience of my company in kg. In column 3 is the irradiation experience of these fuels types. Column 4 shows the studies and calculations made in our company for lower and medium enriched fuels. The preliminary fabrication tests and calculations are in column 5, and in column 6 we have the delivery time for a prototype core in months after UF 6 supply. Column 7 shows the time for the development of specifications including irradiation time in years for 6 and 7, and column 8 is the estimated cost of 6 and 7. There is just one fuel that is not in this summary and that is U-Zr

  3. Detailed description of an SSAC at the facility level for mixed oxide fuel fabrication facilities

    International Nuclear Information System (INIS)

    Jones, R.J.

    1985-09-01

    The purpose of this document is to provide a detailed description of a system for the accounting for and control of nuclear material in a mixed oxide fuel fabrication facility which can be used by a facility operator to establish his own system to comply with a national system for nuclear material accounting and control and to facilitate application of IAEA safeguards. The scope of this document is limited to descriptions of the following SSAC elements: (1) Nuclear Material Measurements; (2) Measurement Quality; (3) Records and Reports; (4) Physical Inventory Taking; (5) Material Balance Closing

  4. U3O8 from resin for powder-metallurgy fabrication of reactor fuel

    International Nuclear Information System (INIS)

    Mosley, W.C. Jr.

    1982-01-01

    A study was conducted to determine if cation exchange resin could be used to produce U 3 O 8 powder suitable for use in powder metallurgy fabrication of fuel tubes for production reactors at the Savannah River Plant (SRP). U 3 O 8 powders have been produced from three cation exchange resins: DOWEX (Dow Chemical Co.) 50W, AG (Bio-Rad Laboratories, Richmond, California) MP-50, and Bio-REX (Bio-Rad Laboratories, Richmond, California). This study included characterization of the thermal decomposition of uranium-loaded resins, measurement of properties of resin-based U 3 O 8 powders, and metallographic examination of U 3 O 8 -Al cores in extruded fuel tubes. Results to date show that AG MP-50 appears to be the best resin for producing U 3 O 8 powder suitable for the PM process. 20 figures

  5. Investigations on fabrication and lifetime performance of self - air breathing direct hydrogen micro fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Giddey, S.; Badwal, S.P.S.; Ciacchi, F.T.; Fini, D. [CSIRO Energy Technology, Private Bag 33, Clayton South, Victoria 3169 (Australia); Sexton, B.A.; Glenn, F.; Leech, P.W. [CSIRO Materials Science and Engineering, Private Bag 33, Clayton South, Victoria 3169 (Australia)

    2010-03-15

    There is an ever - increasing demand for more powerful, compact and longer - life power modules for portable electronic devices for leisure, communication and computing. Micro fuel cells have the potential to replace battery packs for portable electronic appliances because of their high power density, longer operating and standby times, and substantially shorter recharging times. However, fuel cells have stringent operating requirements, including no fuel leakage, water formed in the electrochemical reactions, heat dissipation, robustness, easy and safe use, and reliability. Due to the large market potential, several companies are currently involved in the development of micro fuel cells. For application of fuel cells as a battery charger or in a battery replacement market, the cells require simplification in terms of their construction and operation and must have volumetric power densities equivalent to or better than those of existing battery power packs. This paper discusses results of investigation on methods and materials for direct hydrogen micro fuel cells as well as the lifetime performance of single cells and 2 W{sub e} arrays. The paper also reviews the global technology development status for the direct hydrogen micro fuel cell and compares its salient features with other types of micro fuel cells. (author)

  6. Effects of fabrication requirements on fuel performance in relation to operating conditions. The views of Electricite de France (EDF)

    International Nuclear Information System (INIS)

    Ponticq, M.; Richer, P.; Scribe, G.

    1979-01-01

    Because of the operational constraints relating to fuel behaviour, imperfect knowledge of the behaviour of a defective fuel assembly and, in the near future, the need to adapt reactor power to grid following (load following and remote control), EDF is aiming to reduce the present rate of fuel failure. While the phenomena affecting fuel behaviour have now been listed and analysed, the efforts at reducing their consequences have yet to be completed. This can be achieved, firstly, by reducing or eliminating fabrication defects, which are responsible for failure at the beginning of fuel life, through establishment of a good quality assurance organization and the search for still higher efficiency of quality control and fabrication equipment, and secondly, by developing fabrication techniques minimizing in particular cladding-pellet interactions and the stress corrosion of the cladding, which are responsible for fuel failure as from mid-life. However, the reactor operating conditions likely to apply in the near future may lead, for a given fuel configuration, to a re-evaluation of the fabrication parameters of cladding and UO 2 pellets. (author)

  7. Permission for the alteration in fabrication business of nuclear fuel materials in Tokai Works of Japan Nuclear Fuel Conversion Company, Ltd. (report)

    International Nuclear Information System (INIS)

    1984-01-01

    A report by the Nuclear Safety Commission to the Ministry of International Trade and Industry, concerning the permission of the alteration in the fabrication business of nuclear fuel materials in the Tokai Works Japan Nuclear Fuel Conversion Co. was presented; The technical capability of Japan Nuclear Fuel Conversion Co. and the safety after the alteration were confirmed by the NSC. The examination made by the Committee on Examination of Nuclear Fuel Safety of the NSC for the safety after the alteration is described: the aseismatic design and the countermeasures to fire in the conversion testing building, criticality management, waste treatment, radiation control, the exposure dose of general people. (Mori, K.)

  8. Method to fabricate a tilted logpile photonic crystal

    Science.gov (United States)

    Williams, John D.; Sweatt, William C.

    2010-10-26

    A method to fabricate a tilted logpile photonic crystal requires only two lithographic exposures and does not require mask repositioning between exposures. The mask and photoresist-coated substrate are spaced a fixed and constant distance apart using a spacer and the stack is clamped together. The stack is then tilted at a crystallographic symmetry angle (e.g., 45 degrees) relative to the X-ray beam and rotated about the surface normal until the mask is aligned with the X-ray beam. The stack is then rotated in plane by a small stitching angle and exposed to the X-ray beam to pattern the first half of the structure. The stack is then rotated by 180.degree. about the normal and a second exposure patterns the remaining half of the structure. The method can use commercially available DXRL scanner technology and LIGA processes to fabricate large-area, high-quality tilted logpile photonic crystals.

  9. Methods for manufacturing porous nuclear fuel elements for high-temperature gas-cooled nuclear reactors

    Science.gov (United States)

    Youchison, Dennis L [Albuquerque, NM; Williams, Brian E [Pocoima, CA; Benander, Robert E [Pacoima, CA

    2010-02-23

    Methods for manufacturing porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's). Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, a thin coating of nuclear fuel may be deposited inside of a highly porous skeletal structure made, for example, of reticulated vitreous carbon foam.

  10. Casting evaluation of U-Zr alloy system fuel slug for SFR prepared by injection casting method

    International Nuclear Information System (INIS)

    Song, Hoon; Kim, Jong-Hwan; Kim, Ki-Hwan; Lee, Chan-Bock

    2013-01-01

    Metal fuel slugs of U-Pu-Zr alloys for Sodium-cooled Fast Reactor (SFR) have conventionally been fabricated by a vacuum injection casting method. Recently, management of minor actinides (MA) became an important issue because direct disposal of the long-lived MA can be a long-term burden for a tentative repository up to several hundreds of thousand years. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long-lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. In order to prevent the evaporation of volatile elements such as Am, alternative fabrication methods of metal fuel slugs have been studied applying gravity casting, and improved injection casting in KAERI, including melting under inert atmosphere. And then, metal fuel slugs were examined with casting soundness, density, chemical analysis, particle size distribution and microstructural characteristics. Based on these results there is a high level of confidence that Am losses will also be effectively controlled by application of a modest amount of overpressure. A surrogate fuel slug was generally soundly cast by improved injection casting method, melted fuel material under inert atmosphere

  11. Superhydrophobic transparent films from silica powder: Comparison of fabrication methods

    KAUST Repository

    Liu, Li-Der

    2011-07-01

    The lotus leaf is known for its self-clean, superhydrophobic surface, which displays a hierarchical structure covered with a thin wax-like material. In this study, three fabrication techniques, using silicon dioxide particles to create surface roughness followed by a surface modification with a film of polydimethylsiloxane, were applied on a transparent glass substrate. The fabrication techniques differed mainly on the deposition of silicon dioxide particles, which included organic, inorganic, and physical methods. Each technique was used to coat three samples of varying particle load. The surface of each sample was evaluated with contact angle goniometer and optical spectrometer. Results confirmed the inverse relationships between contact angle and optical transmissivity independent of fabrication techniques. Microstructural morphologies also suggested the advantage of physical deposition over chemical methods. In summary, the direct sintering method proved outstanding for its contact angle vs transmissivity efficiency, and capable of generating a contact angle as high as 174°. © 2011 Elsevier B.V. All rights reserved.

  12. Fuel Consumption Estimation System and Method with Lower Cost

    Directory of Open Access Journals (Sweden)

    Chi-Lun Lo

    2017-07-01

    Full Text Available This study proposes a fuel consumption estimation system and method with lower cost. On-board units can report vehicle speed, and user devices can send fuel information to a data analysis server. Then the data analysis server can use the proposed fuel consumption estimation method to estimate the fuel consumption based on driver behaviours without fuel sensors for cost savings. The proposed fuel consumption estimation method is designed based on a genetic algorithm which can generate gene sequences and use crossover and mutation for retrieving an adaptable gene sequence. The adaptable gene sequence can be applied as the set of fuel consumption in accordance with the pattern of driver behaviour. The practical experimental results indicated that the accuracy of the proposed fuel consumption estimation method was about 95.87%.

  13. Characterization of fuel miniplates fabricated with U(Mo) particles dispersed in Al-Si matrices

    International Nuclear Information System (INIS)

    Arico, S F; Mirandou, M I; Balart, S N; Fabro, J O

    2012-01-01

    In 2011 ECRI facility (Depto. ECRI, GCCN, CNEA) restarted the development for the fabrication of dispersion miniplates fuel elements in Al-Si matrix. This miniplates are fabricated with atomized U-7wt%Mo particles dispersed in a matrix formed by a mixture of pure Al and pure Si powders. The first results for an Al-4wt%Si matrix were presented at the AATN 2011 Annual Meeting. In this work, new results from the microstructural characterization of the meat in Al- 2wt%Si and pure Al miniplates are presented and compared with the previous ones. It is the intention to study the influence of the fabrication parameters as well as different Si concentration in the matrix, on the formation and characteristics of the interaction layer formed between the particles and the matrix at the end of the fabrication process. According to the results presented in this work an improvement can be observed on miniplates with Al-Si matrix respect to the one with pure Al. On the miniplates with Al- Si matrix, almost 100 % of the U(Mo) particles presented, at least in some fraction of its surface, an interaction layer composed by phases that contain Si. Moreover its morphological characteristics are independent of the crystallographic state of the U(Mo) particles. However, the oxide layer formed on the U(Mo) during the hot rolling acts as a barrier to the formation of the interaction layer. As a consequence, it is then mandatory to introduce some changes on the fabrication parameters to avoid, or at least minimize, this oxide layer (author)

  14. Method of planning fuel exchanges in FBR type reactors

    International Nuclear Information System (INIS)

    Urushihara, Hiroshi.

    1979-01-01

    Purpose: To simplify fuel exchange planning and ensure satisfactory fuel burning by simulating nuclear properties required for the fuel exchange in FBR type reactors with multi-variable algebraic expressions in integer linear planning method and conducting the decision for the optimum replacing positions capable of satisfying the aimed functions. Constitution: Number of new fuels to be loaded in each of the regions in the reactor core is determined previously for each of the fuel cycles based on a long term planning, positions for loading succeeding new fuel assemblies are forecast, nuclear properties and number of fuels to be exchanged required for the fuel exchange are respectively simulated with relevant algebraic expressions based on respective nuclear property data such as for neutron flux distribution, burning reactivity and uniform exchange for each of the forecast arrangement and present arrangement, and the loading positions for the new fuels are determined by the use of the integer linear planning method. (Horiuchi, T.)

  15. Supplemental information for a notice of construction for the Fueled Clad Fabrication System, the Radioisotope Power Systems Facility, and the Fuel Assembly Area

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-01

    This ''Notice of Construction'' has been submitted by the US Department of Energy-Richland Operations Office (P.O. Box 550, Richland, Washington 99352), pursuant to WAC 402-80-070, for three new sources of radionuclide emissions at the Hanford Site in Washington State (Figure 1). The three new sources, the Fueled Clad Fabrication System (FCFS) the Radioisotope Power Systems Facility (RPSF) and the Fuel Assembly Area (FAA) will be located in one facility, the Fuels and materials Examination Facility (FMEF) of the 400 Area. The FMEF was originally designed to provide for post- irradiation examination and fabrication of breeder reactor fuels. These FMEF missions were cancelled before the introduction of any fuel materials or any irradiated material. The current plans are to use the facility to fabricate power supplies to be used in space applications and to produce Fast Flux Test Facility (FFTF) fuel and target assemblies. The FCFS and the RPSF will produce materials and assemblies for application in space. The FAA project will produce FFTF fuel and target assemblies. The FCFS and the RPSF will share the same building, stack, and, in certain cases, the same floor space. Given this relationship, to the extent possible, these systems will be dealt with separately. The FAA is a comparatively independent operation though it will share the FMEF complex.

  16. Prevention of significant deterioration permit application for the Fueled Clad Fabrication System, the Radioisotope Power Systems Facility, and the Fuel Assembly Area

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-01

    This New Source Review'' has been submitted by the US Department of Energy-Richland Operations Office (PO Box 550, Richland, Washington 99352), pursuant to WAC 173-403-050 and in compliance with the Department of Ecology Guide to Processing A Prevention Of Significant Deterioration (PSD) Permit'' for three new sources of radionuclide emissions at the Hanford Site in Washington State. The three new sources, the Fueled Clad Fabrication System (FCFS), the Radioisotope Power Systems Facility (RPSF), and the Fuel Assembly Area (FAA), will be located in one facility, the Fuels and Materials Examination Facility (FMEF) of the 400 Area. The FMEF was originally designed to provide for post-irradiation examination and fabrication of breeder reactor fuels. These FMEF missions were cancelled before the introduction of any fuel materials or any irradiated material. The current plans are to use the facility to fabricate power supplies for use in space applications and to produce Fast Flux Test Facility (FFTF) fuel and target assemblies. The FCFS and the RPSF will produce materials and assemblies for application in space. The FAA project will produce FFTF fuel and target assemblies. The FCFS and the RPSF will share the same building, stack, and, in certain cases, the same floor space. Given this relationship, these systems will be dealt with separately to the extent possible. The FAA is a comparatively independent operation though it will share the FMEF complex.

  17. Monolithic fuel injector and related manufacturing method

    Science.gov (United States)

    Ziminsky, Willy Steve [Greenville, SC; Johnson, Thomas Edward [Greenville, SC; Lacy, Benjamin [Greenville, SC; York, William David [Greenville, SC; Stevenson, Christian Xavier [Greenville, SC

    2012-05-22

    A monolithic fuel injection head for a fuel nozzle includes a substantially hollow vesicle body formed with an upstream end face, a downstream end face and a peripheral wall extending therebetween, an internal baffle plate extending radially outwardly from a downstream end of the bore, terminating short of the peripheral wall, thereby defining upstream and downstream fuel plenums in the vesicle body, in fluid communication by way of a radial gap between the baffle plate and the peripheral wall. A plurality of integral pre-mix tubes extend axially through the upstream and downstream fuel plenums in the vesicle body and through the baffle plate, with at least one fuel injection hole extending between each of the pre-mix tubes and the upstream fuel plenum, thereby enabling fuel in the upstream plenum to be injected into the plurality of pre-mix tubes. The fuel injection head is formed by direct metal laser sintering.

  18. Basic design requirements for the containment system of a mixed oxide fuel fabrication plant

    International Nuclear Information System (INIS)

    Cardinale, A.; Grillo, P.

    1980-01-01

    This paper describes the updated basic design requirements for the containment system of a mixed oxide fuel fabrication plant. The design has been developed on the basis of safety goals, taking into account the environmental compatibility under both normal and accident conditions. The different sources of risk, which might cause a mixed oxide release to the environment, are analysed with regard to the system performances. In particular, this paper describes both the operational containment leakages and the basic accidents that could occur, such as a fire causing primary containment unavailability. In each possible accident situation a fault tree analysis was developed with the aim of defining the availability requirements of the most important components relevant to nuclear safety. The study points out that nuclear safety goals are attained using industrial process components, while a higher quality level is required only for components performing protection functions. Finally, a general discussion is carried out to prove the attainment of the previously stated goals, on the basis of the evaluation of releases and of their probability. The conclusion reached was that the environmental impact of a mixed oxide fuel fabrication plant can be kept at a very low level. (author)

  19. Study of internal exposure to uranium compounds in fuel fabrication plants in Brazil

    International Nuclear Information System (INIS)

    Santos, Maristela Souza

    2006-01-01

    The International Commission on Radiological Protection (ICRP) Publication 66 and Supporting Guidance 3) strongly recommends that specific information on lung retention parameters should be used in preference to default values wherever appropriate, for the derivation of effective doses and for bioassay interpretation of monitoring data. A group of 81 workers exposed to UO 2 at the fuel fabrication facility in Brazil was selected to evaluate the committed effective dose. The workers were monitored for determination of uranium content in the urinary and faecal excretion. The contribution of intakes by ingestion and inhalation were assessed on the basis of the ratios of urinary to fecal excretion. For the selected workers it was concluded that inhalation dominated intake. According to ICRP 66, uranium oxide is classified as insoluble Type S compound. The ICRP Supporting Guidance 3 and some recent studies have recommended specific lung retention parameters to UO 2 . The solubility parameters of the uranium oxide compound handled by the workers at the fuel fabrication facility in Brazil was evaluated on the basis of the ratios of urinary to fecal excretion. Excretion data were corrected for dietary intakes. This paper will discuss the application of lung retention parameters recommended by the ICRP models to these data and also the dependence of the effective committed dose on the lung retention parameters. It will also discuss the problems in the interpretation of monitoring results, when the worker is exposed to several uranium compounds of different solubilities. (author)

  20. Investigation of defects on PAMS microspheres fabricated with microencapsulation method

    International Nuclear Information System (INIS)

    Chen Sufen; Li Bo; Liu Yiyang; Zhang Zhanwen; Qi Xiaobo

    2012-01-01

    Poly-(α-methylstyrene) (PAMS) microspheres were fabricated with W1/O/W2 double emulsion microencapsulation method, and the effects of polyvinylalcohol (PVA) and CaCl 2 weight concentrations and the O/W2 phase ratio on the percentages of defected PAMS microspheres were studied. The weight concentrations of PVA and CaCl 2 and the O/W2 phase ratio in the fabrication process of PAMS microspheres were optimized. The results show that, for the three parameters being 1.0%, 1.5%, and 0.01, respectively, the percentage of the defect-free PAMS microspheres without vacuoles in the shell wall can be up to 60%. (authors)

  1. Establishment of technological basis for fabrication of U-Pu-Zr ternary alloy fuel pins for irradiation tests in Japan

    International Nuclear Information System (INIS)

    Kikuchi, Hironobu; Iwai, Takashi; Nakajima, Kunihisa; Arai, Yasuo; Nakamura, Kinya; Ogata, Takanari

    2011-01-01

    A high-purity Ar gas atmosphere glove box accommodating injection casting and sodium-bonding apparatuses was newly installed in the Plutonium Fuel Research Facility of Oarai Research and Development Center, Japan Atomic Energy Agency, in which several nitride and carbide fuel pins were fabricated for irradiation tests. The experiences led to the establishment of the technological basis of the fabrication of U-Pu-Zr alloy fuel pins for the first time in Japan. After the injection casting of the U-Pu-Zr alloy, the metallic fuel pins were fabricated by welding upper and lower end plugs with cladding tubes of ferritic-martensitic steel. Subsequent to the sodium bonding for filling the annular gap region between the U-Pu-Zr alloy and the cladding tube with the melted sodium, the fuel pins for irradiation tests are inspected. This paper shows the apparatuses and the technological basis for the fabrication of U-Pu-Zr alloy fuel pins for the irradiation test planned at the experimental fast test reactor Joyo. (author)

  2. Fabrication and use of zircaloy/tantalum-sheathed cladding thermocouples and molybdenum/rhenium-sheathed fuel centerline thermocouples

    International Nuclear Information System (INIS)

    Wilkins, S.C.; Sepold, L.K.

    1985-01-01

    The thermocouples described in this report are zircaloy/tantalum-sheathed and molybdenum/rhenium alloy-sheathed instruments intended for fuel rod cladding and fuel centerline temperature measurements, respectively. Both types incorporate beryllium oxide insulation and tungsten/rhenium alloy thermoelements. These thermocouples, operated at temperatures of 2000 0 C and above, were developed for use in the internationally sponsored Severe Fuel Damage test series in the Power Burst Facility. The fabrication steps for both thermocouple types are described in detail. A laser-welding attachment technique for the cladding-type thermocouple is presented, and experience with alternate materials for cladding and fuel therocouples is discussed

  3. Method of fabricating a uranium-bearing foil

    Science.gov (United States)

    Gooch, Jackie G [Seymour, TN; DeMint, Amy L [Kingston, TN

    2012-04-24

    Methods of fabricating a uranium-bearing foil are described. The foil may be substantially pure uranium, or may be a uranium alloy such as a uranium-molybdenum alloy. The method typically includes a series of hot rolling operations on a cast plate material to form a thin sheet. These hot rolling operations are typically performed using a process where each pass reduces the thickness of the plate by a substantially constant percentage. The sheet is typically then annealed and then cooled. The process typically concludes with a series of cold rolling passes where each pass reduces the thickness of the plate by a substantially constant thickness amount to form the foil.

  4. NSRR experiment with un-irradiated uranium-zirconium hydride fuel. Design, fabrication process and inspection data of test fuel rod

    Energy Technology Data Exchange (ETDEWEB)

    Sasajima, Hideo; Fuketa, Toyoshi; Ishijima, Kiyomi; Kuroha, Hiroshi; Ikeda, Yoshikazu [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Aizawa, Keiichi

    1998-08-01

    An experiment plan is progressing in the Nuclear Safety Research Reactor (NSRR) to perform pulse-irradiation with uranium-zirconium hydride (U-ZrH{sub x}) fuel. This fuel is widely used in the training research and isotope production reactor of GA (TRIGA). The objectives of the experiment are to determine the fuel rod failure threshold and to investigate fuel behavior under simulated reactivity initiated accident (RIA) conditions. This report summarizes design, fabrication process and inspection data of the test fuel rods before pulse-irradiation. The experiment with U-ZrH{sub x} fuel will realize precise safety evaluation, and improve the TRIGA reactor performance. The data to be obtained in this program will also contribute development of next-generation TRIGA reactor and its safety evaluation. (author)

  5. Advanced methods of solid oxide fuel cell modeling

    CERN Document Server

    Milewski, Jaroslaw; Santarelli, Massimo; Leone, Pierluigi

    2011-01-01

    Fuel cells are widely regarded as the future of the power and transportation industries. Intensive research in this area now requires new methods of fuel cell operation modeling and cell design. Typical mathematical models are based on the physical process description of fuel cells and require a detailed knowledge of the microscopic properties that govern both chemical and electrochemical reactions. ""Advanced Methods of Solid Oxide Fuel Cell Modeling"" proposes the alternative methodology of generalized artificial neural networks (ANN) solid oxide fuel cell (SOFC) modeling. ""Advanced Methods

  6. Fabrication experience of sodium bonded metallic test fuel with U-6%Zr in T91 clad tube for irradiation in FBTR

    International Nuclear Information System (INIS)

    Muralidaran, P.; Prabhu, T.V.; Manivannan, A.; Vinod, A.V.; Padmanabhan, R.; Ravisankar, G.; Ganesan, V.; Vasudeva Rao, P.R.

    2012-01-01

    Future fast reactors in India will be fuelled by metallic alloys to achieve the enhanced breeding necessary to ensure rapid growth of power generation. Since, experience in fabrication and irradiation of metallic alloy fuel does not exist in the country, it is necessary to generate fabrication and irradiation experience before launching commercial FBRs with metallic alloy fuel. As part of this development, sodium bonded metallic test fuel pin fabrication was taken up at IGCAR. This paper describes the fabrication experience of sodium bonded metallic test fuel pin using Nat. U-6%Zr and T91 clad tube towards test irradiation in FBTR at Chemistry Group

  7. Method of manufacturing sintered nuclear fuel

    International Nuclear Information System (INIS)

    Watarumi, Kazutoshi.

    1984-01-01

    Purpose: To obtain composite pellets with an improved strength. Method: A core mainly composed of fuel materials is previously prepared, embedded into the central portion of a pellet, silted therearound with cladding material, and then pressmolded and sintered. For instance, a rugby-ball like core body with the maximum outer diameter of 6 mm and the height of 6 mm is made by compressive molding with uranium dioxide powder, then coating material comprising the same powder incorporated with 0.1 % by weight of SiC fibers is filled around the core body, which is molded into a composite pellet by means of pressing and then sintered at 1600 0 C, to obtain a sintered pellet of 93.5 % theoretical density. As the result of the compression test for the pellet, it showed a strength greater by 15 % than that of the similar mono-layer pellet. (Kamimura, M.)

  8. International safeguards for a modern MOX (mixed-oxide) fuel fabrication facility

    Energy Technology Data Exchange (ETDEWEB)

    Pillay, K.K.S.; Stirpe, D.; Picard, R.R.

    1987-03-01

    Bulk-handling facilities that process plutonium for commercial fuel cycles offer considerable challenges to nuclear materials safeguards. Modern fuel fabrication facilities that handle mixed oxides of plutonium and uranium (MOX) often have large inventories of special nuclear materials in their process lines and in storage areas for feed and product materials. In addition, the remote automated processing prevalent at new MOX facilities, which is necessary to minimize radiation exposures to personnel, tends to limit access for measurements and inspections. The facility design considered in this study incorporates all these features as well as state-of-the-art measurement technologies for materials accounting. Key elements of International Atomic Energy Agency (IAEA) safeguards for such a fuel-cycle facility have been identified in this report, and several issues of primary importance to materials accountancy and IAEA verifications have been examined. We have calculated detection sensitivities for abrupt and protracted diversions of plutonium assuming a single materials balance area for all processing areas. To help achieve optimal use of limited IAEA inspection resources, we have calculated sampling plans for attributes/variables verification. In addition, we have demonstrated the usefulness of calculating sigma/sub (MUF-D)/ and detection probabilities corresponding to specified material-loss scenarios and resource allocations. The data developed and the analyses performed during this study can assist both the facility operator and the IAEA in formulating necessary safeguards approaches and verification procedures to implement international safeguards for special nuclear materials.

  9. International safeguards for a modern MOX [mixed-oxide] fuel fabrication facility

    International Nuclear Information System (INIS)

    Pillay, K.K.S.; Stirpe, D.; Picard, R.R.

    1987-03-01

    Bulk-handling facilities that process plutonium for commercial fuel cycles offer considerable challenges to nuclear materials safeguards. Modern fuel fabrication facilities that handle mixed oxides of plutonium and uranium (MOX) often have large inventories of special nuclear materials in their process lines and in storage areas for feed and product materials. In addition, the remote automated processing prevalent at new MOX facilities, which is necessary to minimize radiation exposures to personnel, tends to limit access for measurements and inspections. The facility design considered in this study incorporates all these features as well as state-of-the-art measurement technologies for materials accounting. Key elements of International Atomic Energy Agency (IAEA) safeguards for such a fuel-cycle facility have been identified in this report, and several issues of primary importance to materials accountancy and IAEA verifications have been examined. We have calculated detection sensitivities for abrupt and protracted diversions of plutonium assuming a single materials balance area for all processing areas. To help achieve optimal use of limited IAEA inspection resources, we have calculated sampling plans for attributes/variables verification. In addition, we have demonstrated the usefulness of calculating σ/sub (MUF-D)/ and detection probabilities corresponding to specified material-loss scenarios and resource allocations. The data developed and the analyses performed during this study can assist both the facility operator and the IAEA in formulating necessary safeguards approaches and verification procedures to implement international safeguards for special nuclear materials

  10. Method for operating a combustor in a fuel cell system

    Science.gov (United States)

    Chalfant, Robert W.; Clingerman, Bruce J.

    2002-01-01

    A method of operating a combustor to heat a fuel processor in a fuel cell system, in which the fuel processor generates a hydrogen-rich stream a portion of which is consumed in a fuel cell stack and a portion of which is discharged from the fuel cell stack and supplied to the combustor, and wherein first and second streams are supplied to the combustor, the first stream being a hydrocarbon fuel stream and the second stream consisting of said hydrogen-rich stream, the method comprising the steps of monitoring the temperature of the fuel processor; regulating the quantity of the first stream to the combustor according to the temperature of the fuel processor; and comparing said quantity of said first stream to a predetermined value or range of predetermined values.

  11. Method and apparatus for compacting spent nuclear reactor fuel rods

    International Nuclear Information System (INIS)

    Wachter, W.J.

    1988-01-01

    In a nuclear reactor system requiring periodic physical manipulation of spent fuel rods, the method of compacting fuel rods from a fuel rod assembly is described comprising the steps of: (1) removing the top end from pulling members having electrodes of weld elements in leading ends thereof in sequence through a fuel rod container and thence through respective consolidating passages in a fuel-rod directing chamber; (3) welding the weld elements of the pulling members to the top end of respective fuel rods corresponding to the respective pulling members; (4) drawing each of the pulling members axially to draw the respective engaged fuel rods in one axial direction through the respective passages in the chamber to thereby consolidate the fuel rods into a compacted configuration of a cross-sectional area smaller than the cross-sectional area occupied thereby within the fuel rod assembly; and (5) drawing all of the engaged fuel rods concurrently and substantially parallel to one another to the one axial direction into the fuel rod container while maintaining the compacting configuration in a fuel rod density which is greater than that of the fuel rod density of the fuel rod assembly

  12. BNFL assessment of methods of attaining high burnup MOX fuel

    International Nuclear Information System (INIS)

    Brown, C.; Hesketh, K.W.; Palmer, I.D.

    1998-01-01

    It is clear that in order to maintain competitiveness with UO 2 fuel, the burnups achievable in MOX fuel must be enhanced beyond the levels attainable today. There are two aspects which require attention when studying methods of increased burnups - cladding integrity and fuel performance. Current irradiation experience indicates that one of the main performance issues for MOX fuel is fission gas retention. MOX, with its lower thermal conductivity, runs at higher temperatures than UO 2 fuel; this can result in enhanced fission gas release. This paper explores methods of effectively reducing gas release and thereby improving MOX burnup potential. (author)

  13. Evaluation of existing United States' facilities for use as a mixed-oxide (MOX) fuel fabrication facility for plutonium disposition

    International Nuclear Information System (INIS)

    Beard, C.A.; Buksa, J.J.; Chidester, K.; Eaton, S.L.; Motley, F.E.; Siebe, D.A.

    1995-01-01

    A number of existing US facilities were evaluated for use as a mixed-oxide fuel fabrication facility for plutonium disposition. These facilities include the Fuels Material Examination Facility (FMEF) at Hanford, the Washington Power Supply Unit 1 (WNP-1) facility at Hanford, the Barnwell Nuclear Fuel Plant (BNFP) at Barnwell, SC, the Fuel Processing Facility (FPF) at Idaho National Engineering Laboratory (INEL), the Device Assembly Facility (DAF) at the Nevada Test Site (NTS), and the P-reactor at the Savannah River Site (SRS). The study consisted of evaluating each facility in terms of available process space, available building support systems (i.e., HVAC, security systems, existing process equipment, etc.), available regional infrastructure (i.e., emergency response teams, protective force teams, available transportation routes, etc.), and ability to integrate the MOX fabrication process into the facility in an operationally-sound manner that requires a minimum amount of structural modifications

  14. A method for fabricating a three-dimensional carbon structure

    DEFF Research Database (Denmark)

    2017-01-01

    A method for fabricating a three-dimensional carbon structure (4) is disclosed. A mould (1) defining a three-dimensional shape is provided, and natural protein containing fibres are packed in the mould (1) at a predetermined packing density. The packed natural protein containing fibre structure (3......) undergoes pyrolysis, either while still in the mould (1) or after having been removed from the mould (1). Thereby a three-dimensional porous and electrically conducting carbon structure (4) having a three-dimensional shape defined by the three-dimensional shape of the mould (1) and a porosity defined...

  15. Method of fabricating self-powered nuclear radiation detector assemblies

    International Nuclear Information System (INIS)

    Playfoot, K.; Bauer, R.F.; Sekella, Y.M.

    1982-01-01

    In a method of fabricating a self-powered nuclear radiation detector assembly an emitter electrode wire and signal cable center wire are connected and disposed within the collector electrode tubular sheath with compressible insulating means disposed between the wires and the tubular sheath. The above assembly is reduced in diameter while elongating the tubular sheath and the emitter wire and signal cable wire. The emitter wire is reduced to a predetermined desired diameter, and is trimmed to a predetermined length. An end cap is hermetically sealed to the tubular sheath at the extending end of the emitter with insulating means between the emitter end and the end cap. (author)

  16. A Fabrication Method for Highly Stretchable Conductors with Silver Nanowires

    Science.gov (United States)

    Chang, Chia-Wei; Chen, Shih-Pin; Liao, Ying-Chih

    2016-01-01

    Stretchable electronics are identified as a key technology for electronic applications in the next generation. One of the challenges in fabrication of stretchable electronic devices is the preparation of stretchable conductors with great mechanical stability. In this study, we developed a simple fabrication method to chemically solder the contact points between silver nanowire (AgNW) networks. AgNW nanomesh was first deposited on a glass slide via spray coating method. A reactive ink composed of silver nanoparticle (AgNPs) precursors was applied over the spray coated AgNW thin films. After heating for 40 min, AgNPs were preferentially generated over the nanowire junctions to solder the AgNW nanomesh, and reinforced the conducting network. The chemically modified AgNW thin film was then transferred to polyurethane (PU) substrates by casting method. The soldered AgNW thin films on PU exhibited no obvious change in electrical conductivity under stretching or rolling process with elongation strains up to 120%. PMID:26862843

  17. Micromold methods for fabricating perforated substrates and for preparing solid polymer electrolyte composite membranes

    Energy Technology Data Exchange (ETDEWEB)

    Mittelsteadt, Cortney; Argun, Avni; Laicer, Castro; Willey, Jason

    2017-08-08

    In polymer electrolyte membrane (PEM) fuel cells and electrolyzes, attaining and maintaining high membrane conductivity and durability is crucial for performance and efficiency. The use of low equivalent weight (EW) perfluorinated ionomers is one of the few options available to improve membrane conductivity. However, excessive dimensional changes of low EW ionomers upon application of wet/dry or freeze/thaw cycles yield catastrophic losses in membrane integrity. Incorporation of ionomers within porous, dimensionally-stable perforated polymer electrolyte membrane substrates provides improved PEM performance and longevity. The present invention provides novel methods using micromolds to fabricate the perforated polymer electrolyte membrane substrates. These novel methods using micromolds create uniform and well-defined pore structures. In addition, these novel methods using micromolds described herein may be used in batch or continuous processing.

  18. Modern requirements to quality assurance and control in nuclear fuel fabrication

    International Nuclear Information System (INIS)

    Weidinger, H.G.

    1999-01-01

    This lecture have shown a new type of quality assurance management has already successfully introduced in various industries and now starts to be used increasingly in the nuclear fuel industry. Static authority regulations and a tendency to bureaucratic understanding and handling of these regulations lead to a delayed start and a relatively slow progress of these quality strategies in the nuclear fuel technology. However, the economic pressure of strong competition and increasing demands of the utilities as the user of nuclear fuel result in a more determined introduction also to this area. The different use of statistical methods of two different fuel vendors are shown. Vendor A uses old fashioned methods. The focus is on the expensive final product control and few emphasis is on design of experiments and process control. Consequently, this vendor will have high costs, not only for QC and rejection but also for repair and replace actions after delivery. To the contrary, vendor B invests primarily in the design of experiments and process control. This vendor will profit only from lower direct costs but also from being at the front line of technical development and from enjoying a satisfied and happy customer. Many well examined quality management tools are available today which help not only to improve the quality but also decrease the costs. Still, the progress in using these techniques in nuclear fuel technology is limited and not comparable to the progress in other industries like automobile production or the electronic industry. (author)

  19. Low auto-fluorescence fabrication methods for plastic nanoslits.

    Science.gov (United States)

    Yin, Zhifu; Qi, Liping; Zou, Helin; Sun, Lei; Xu, Shenbo

    2016-04-01

    Plastic nanofluidic devices are becoming increasingly important for biological and chemical applications. However, they suffer from high auto-fluorescence when used for on-chip optical detection. In this study, the auto-fluorescence problem of plastic nanofluidic devices was remedied by newly developed fabrication methods that minimise their auto-fluorescence: one by depositing a gold (Au) layer on them, the other by making them ultra-thin. In the first method, the Au layer [minimum thickness is 40 nm on 150 μm SU-8, 50 nm on 1 mm polyethylene terephthalate (PET), and 40 on 2 nm polymethyl methacrylate (PMMA)] blocks the auto-fluorescence of the polymer; in the second method, auto-fluorescence is minimised by making the chips ultra-thin, selected operating thickness of SU-8 is 20 μm, for PET it is 150 μm, and for PMMA it is 0.8 mm.

  20. Method for inspecting nuclear reactor fuel elements

    International Nuclear Information System (INIS)

    Jabsen, F.S.

    1979-01-01

    A technique for disassembling a nuclear reactor fuel element without destroying the individual fuel pins and other structural components from which the element is assembled is described. A traveling bridge and trolley span a water-filled spent fuel storage pool and support a strongback. The strongback is under water and provides a working surface on which the spent fuel element is placed for inspection and for the manipulation that is associated with disassembly and assembly. To remove, in a non-destructive manner, the grids that hold the fuel pins in the proper relative positions within the element, bars are inserted through apertures in the grids with the aid of special tools. These bars are rotated to flex the adjacent grid walls and, in this way relax the physical engagement between protruding portions of the grid walls and the associated fuel pins. With the grid structure so flexed to relax the physical grip on the individual fuel pins, these pins can be withdrawn for inspection or replacement as necessary without imposing a need to destroy fuel element components

  1. Evaluation of environmental control technologies for commercial uranium nuclear fuel fabrication facilities

    International Nuclear Information System (INIS)

    Perkins, B.L.

    1983-01-01

    At present in the United States, there are seven commercial light-water reactor uranium fuel fabrication facilities. Effluent wastes from these facilities include uranium, nitrogen, fluorine, and organic-containing compounds. These effluents may be either discharged to the ambient environment, treated and recycled internally, stored or disposed of on-site, sent off-site for treatment and/or recovery, or sent off-site for disposal (including disposal in low-level waste burial sites). Quantities of waste generated and treatment techniques vary greatly depending on the facility and circuits used internally at the facility, though in general all the fluorine entering the facility as UF 6 is discharged as waste. Further studies to determine techniques and procedures that might minimize dose (ALARA) and to give data on possible long-term effects of effluent discharge and waste disposal are needed

  2. Glovebox glove deterioration in the Hanford Engineering Development Laboratory fuel fabrication facility

    International Nuclear Information System (INIS)

    Greenhalgh, W.O.; Smith, R.C.; Powell, D.L.

    1979-07-01

    Neoprene glovebox gloves have been found susceptible to periodic rapid deterioration under normal operating conditions in fuel fabrication facilities. Examinations of glove failure histories and measurements of the atmospheres in inert atmosphere dry-boxes indicated ozone at low concentrations of 100 to 500 ppB was probably the most important factor in rapid glove deterioration. Testing of a varity of new glove materials indicated that Hypalon and ethylene-propylene-diamine monomer (EDPM) gloves have greater than 30 times the longevity of neoprene in low-level ozone concentration atmospheres. comparative tests over a 30-month period have also confirmed that the two glove candidates have a significantly longer operative life. 14 figures

  3. Surplus weapons plutonium: Technologies for pit disassembly/conversion and MOX fuel fabrication

    International Nuclear Information System (INIS)

    Toevs, J.W.

    1997-01-01

    This paper will provide a description of the technologies involved in the disposition of plutonium from surplus nuclear weapon components (pits), based on pit disassembly and conversion and on fabrication of mixed oxide (MOX) fuel for disposition through irradiation in nuclear reactors. The MOX/Reactor option is the baseline disposition plan for both the US and russian for plutonium from pits and other clean plutonium metal and oxide. In the US, impure plutonium in various forms will be converted to oxide and immobilized in glass or ceramic, surrounded by vitrified high level waste to provide a radiation barrier. A similar fate is expected for impure material in Russia as well. The immobilization technologies will not be discussed. Following technical descriptions, a discussion of options for monitoring the plutonium during these processes will be provided

  4. Experiences with the first prototype MOX fuel rods fabricated at Argentina

    International Nuclear Information System (INIS)

    Marino, Armando Carlos; Perez, Edmundo; Adelfang, Pablo

    1996-01-01

    The irradiation of the first Argentine prototypes of pressurized heavy water reactor (PHWR) (U,Pu)O sub 2 MOX fuels began in 1986. These experiments were carried out in the High Flux Reactor (HFR)-Petten, Holland. The rods were prepared and controlled in the C NEA's alpha Facility. The first rod has been used for destructive pre-irradiation analysis. The second one as a pathfinder to adjust systems in the HFR. Two additional rods including iodine doped pellets were intended to simulate 15000 MWd/T(M) burnup. The remaining two rods were irradiated until 15000 MWd/T(M). One of them underwent a final ramp with the aim of verifying fabrication processes and studying the behaviour under power transients. BACO (BArra COmbustible) code was used to define the power histories and to analyse the experiments. This paper presents a description of the different experiments and a comparison between the results of the postirradiation examinations and the BACO outputs

  5. Method for cold stable biojet fuel

    Energy Technology Data Exchange (ETDEWEB)

    Seames, Wayne S.; Aulich, Ted

    2015-12-08

    Plant or animal oils are processed to produce a fuel that operates at very cold temperatures and is suitable as an aviation turbine fuel, a diesel fuel, a fuel blendstock, or any fuel having a low cloud point, pour point or freeze point. The process is based on the cracking of plant or animal oils or their associated esters, known as biodiesel, to generate lighter chemical compounds that have substantially lower cloud, pour, and/or freeze points than the original oil or biodiesel. Cracked oil is processed using separation steps together with analysis to collect fractions with desired low temperature properties by removing undesirable compounds that do not possess the desired temperature properties.

  6. Method of fabricating germanium and gallium arsenide devices

    Science.gov (United States)

    Jhabvala, Murzban (Inventor)

    1990-01-01

    A method of semiconductor diode fabrication is disclosed which relies on the epitaxial growth of a precisely doped thickness layer of gallium arsenide or germanium on a semi-insulating or intrinsic substrate, respectively, of gallium arsenide or germanium by either molecular beam epitaxy (MBE) or by metal-organic chemical vapor deposition (MOCVD). The method involves: depositing a layer of doped or undoped silicon dioxide on a germanium or gallium arsenide wafer or substrate, selectively removing the silicon dioxide layer to define one or more surface regions for a device to be fabricated thereon, growing a matched epitaxial layer of doped germanium or gallium arsenide of an appropriate thickness using MBE or MOCVD techniques on both the silicon dioxide layer and the defined one or more regions; and etching the silicon dioxide and the epitaxial material on top of the silicon dioxide to leave a matched epitaxial layer of germanium or gallium arsenide on the germanium or gallium arsenide substrate, respectively, and upon which a field effect device can thereafter be formed.

  7. Design and fabrication of stainless steel components for long life of spent fuel reprocessing plants

    International Nuclear Information System (INIS)

    Natarajan, R.; Ramkumar, P.; Sundararaman, V.; Kamachi Mudali, U.; Baldev Raj; Shanmugam, K.

    2010-01-01

    Reprocessing of spent nuclear fuels based on the PUREX process is the proven process with many commercial plants operating satisfactorily worldwide. The process medium being nitric acid, austenitic stainless steel is the material of construction as it is the best commercially available material for meeting the conditions in the reprocessing plants. Because of the high radiation fields, contact maintenance of equipment and systems of these plants are very time consuming and costly unlike other chemical process plants. Though the plants constructed in the early years required extensive shut downs for replacement of equipment and systems within the first fifteen years of operation itself, development in the field of stainless steel metallurgy and fabrication techniques have made it possible to design the present day plants for an operating life period of forty years. A review of the operational experience of the PUREX process based aqueous reprocessing plants has been made in this paper and reveals that life limiting failures of equipment and systems are mainly due to corrosion while a few are due to stresses. Presently there are no standards for design specification of materials and fabrication of reprocessing plants like the nuclear power plants, where well laid down ASTM and ASME codes and standards are available which are based on the large scale operational feedbacks on pressure vessels for conventional and nuclear industries. (author)

  8. Design, fabrication and performance of a mixed-reactant membraneless micro direct methanol fuel cell stack

    Science.gov (United States)

    Abrego-Martínez, J. C.; Moreno-Zuria, A.; Cuevas-Muñiz, F. M.; Arriaga, L. G.; Sun, Shuhui; Mohamedi, Mohamed

    2017-12-01

    In the present work, we report the design, fabrication and evaluation of a membraneless mixed-reactant and air-breathing microfluidic direct methanol fuel cell (ML-μDMFC) stack operated in passive mode. The operation under mixed-reactant conditions was achieved by using a highly methanol-tolerant Ag/Pt/CP cathode with ultra-low Pt loading in alkaline medium. Prior to the fabrication of the stack, a flow simulation was made in order to study the behavior of the reactants stream in the microchannel through the 2 cells. Subsequently, the device was tested in passive mode using a mixture of 5 M MeOH +0.5 M KOH. The results showed that by connecting the 2 cells in series, it is possible to effectively double the voltage of a single ML-μDMFC, as well as increasing the absolute power by 75% with practically no cost increase. The stack was capable of operate continuously for more than 2 h with a single charge of 40 μL, producing an OCV of 0.89 V and a maximum power density of 3.33 mW mgPt-1. Additionally, the device exhibited good stability throughout a 10 h test.

  9. Method of producing catalytic material for fabricating nanostructures

    Energy Technology Data Exchange (ETDEWEB)

    Seals, Roland D.; Menchhofer, Paul A.; Howe, Jane Y.; Wang, Wei

    2018-01-30

    Methods of fabricating nano-catalysts are described. In some embodiments the nano-catalyst is formed from a powder-based substrate material and is some embodiments the nano-catalyst is formed from a solid-based substrate material. In some embodiments the substrate material may include metal, ceramic, or silicon or another metalloid. The nano-catalysts typically have metal nanoparticles disposed adjacent the surface of the substrate material. The methods typically include functionalizing the surface of the substrate material with a chelating agent, such as a chemical having dissociated carboxyl functional groups (--COO), that provides an enhanced affinity for metal ions. The functionalized substrate surface may then be exposed to a chemical solution that contains metal ions. The metal ions are then bound to the substrate material and may then be reduced, such as by a stream of gas that includes hydrogen, to form metal nanoparticles adjacent the surface of the substrate.

  10. Fabrication of Hybrid Organic Photovoltaic Devices Using Electrostatic Spray Method

    Directory of Open Access Journals (Sweden)

    Zhe-Wei Chiu

    2014-01-01

    Full Text Available Hybrid organic photovoltaic devices (OPVDs are fabricated using the electrostatic spray (e-spray method and their optical and electrical properties are investigated. E-spray is used to deposit a hybrid film (P3HT: PCBM/nanodiamond with morphology and optical characteristics onto OPVDs. The root-mean-square roughness and optical absorption increase with increasing nanodiamond content. The performance of e-spray is comparable to that of the spin-coating method under uniform conditions. The device takes advantage of the high current density, power conversion efficiency, and low cost. Nanodiamond improves the short-circuit current density and power conversion efficiency. The best performance was obtained with 1.5 wt% nanodiamond content, with a current density of 7.28 mA/cm2 and a power conversion efficiency of 2.25%.

  11. Flexible manufacturing systems and their relevance in nuclear fuel fabrication in India

    International Nuclear Information System (INIS)

    Ramakumar, M.S.

    1989-01-01

    Fabrication of nuclear reactor fuel bundle involves several materials and a number of complicated technologies and the process of manufacture has to conform to stringent standards. The Indian Nuclear Programme relies heavily on indigeneous capability of manufacture of nuclear fuels as well as automation of the related facilities. Automation of the existing nuclear facilities is a challenge in view of the characteristic plant environments and process demands as well as the various mechanical and metallurgical steps involved. This paper discusses their requirements and the measures initiated for achieving a high order of automation in Indian nuclear facilities. As a first step, specific automation steps are being incorporated in the existing plants. Such interface automation will enhance productivity and avoid the need for building new totally automated palnts. Flexible manufacturing system as applied here, has a different connotation vis-a-vis conventional manufacturing industry. Robotic devices, even for stacking jobs, have not been used on a large scale the world over. (author). 6 figs

  12. Design, fabrication and testing of a prototype stressed-shell fuel isolation container

    International Nuclear Information System (INIS)

    Crosthwaite, J.L.; Barrie, J.N.; Nuttall, K.

    1982-07-01

    Atomic Energy of Canada Limited is conducting and coordinating research into the development of engineered barriers for the disposal of unreprocessed irradiated fuel within a deep, stable geologic vault. In one approach, a containment shell of corrosion-resistant metal is proposed as the principal barrier to radionuclide release, giving a high probability of containment for at least 300 years, thus ensuring isolation of nearly all fission products for their hazardous lives. The simplest concept is the 'stressed-shell' container, designed with sufficient shell thickness to withstand the hydrostatic pressure within a 1000-m deep disposal vault postulated to have flooded with groundwater. This report describes the design, fabrication, analysis and hydrostatic testing of a full-scale stressed-shell prototype. The report concludes that the deformation and collapse performance of stressed-shell designs, based on short-term mechanical properties be modelled adequately by BOSOR 5, a commercially available stress-strain computer program. If the stressed-shell concept is retained as a viable fuel isolation concept, future analyses should include an assessment of the role of material creep on long-term container performance

  13. Options for converting excess plutonium to feed for the MOX fuel fabrication facility

    Energy Technology Data Exchange (ETDEWEB)

    Watts, Joe A [Los Alamos National Laboratory; Smith, Paul H [Los Alamos National Laboratory; Psaras, John D [Los Alamos National Laboratory; Jarvinen, Gordon D [Los Alamos National Laboratory; Costa, David A [Los Alamos National Laboratory; Joyce, Jr., Edward L [Los Alamos National Laboratory

    2009-01-01

    The storage and safekeeping of excess plutonium in the United States represents a multibillion-dollar lifecycle cost to the taxpayers and poses challenges to National Security and Nuclear Non-Proliferation. Los Alamos National Laboratory is considering options for converting some portion of the 13 metric tons of excess plutonium that was previously destined for long-term waste disposition into feed for the MOX Fuel Fabrication Facility (MFFF). This approach could reduce storage costs and security ri sks, and produce fuel for nuclear energy at the same time. Over the course of 30 years of weapons related plutonium production, Los Alamos has developed a number of flow sheets aimed at separation and purification of plutonium. Flow sheets for converting metal to oxide and for removing chloride and fluoride from plutonium residues have been developed and withstood the test oftime. This presentation will address some potential options for utilizing processes and infrastructure developed by Defense Programs to transform a large variety of highly impure plutonium into feedstock for the MFFF.

  14. QC methods and means during pellets and fuel rods manufacturing at JSC 'MSZ'

    International Nuclear Information System (INIS)

    Kouznetsov, A.I.

    2000-01-01

    The report contains the description of the main methods and devices used in fabrication of pellets and fuel rods to prove their conformity to the requirements of technical specifications. The basic principals, range and accuracy of methods and devices are considered in detail, as well as system of metrological support of measurements. The latter includes the metrological certification and periodical verification of the devices, metrological qualification of measurement procedures, standard samples provision and checking the correctness of the analyses performance. If one makes an overall review of testing methods used in different fuel production plants he will find that most part of methods and devices are very similar. There are still some variations in methods which could be a subject for interesting discussions among specialists. This report contains a brief review of testing methods and devices used at our plant. More detailed description is given to methods which differ from those commonly used. (author)

  15. Role of non-destructive examinations in leak testing of glove boxes for industrial scale plutonium handling at nuclear fuel fabrication facility along with case study

    International Nuclear Information System (INIS)

    Aher, Sachin

    2015-01-01

    Non Destructive Examinations has the prominent role at Nuclear Fuel Fabrication Facilities. Specifically NDE has contributed at utmost stratum in Leak Testing of Glove Boxes and qualifying them as a Class-I confinement for safe Plutonium handling at industrial scale. Advanced Fuel Fabrication Facility, BARC, Tarapur is engaged in fabrication of Plutonium based MOX (PuO 2 , DDUO 2 ) fuel with different enrichments for first core of PFBR reactor. Alpha- Leak Tight Glove Boxes along with HEPA Filters and dynamic ventilation form the promising engineering system for safe and reliable handling of plutonium bearing materials considering the radiotoxicity and risk associated with handling of plutonium. Leak Testing of Glove Boxes which involves the leak detection, leak rectification and leak quantifications is major challenging task. To accomplish this challenge, various Non Destructive Testing methods have assisted in promising way to achieve the stringent leak rate criterion for commissioning of Glove Box facilities for plutonium handling. This paper highlights the Role of various NDE techniques like Soap Solution Test, Argon Sniffer Test, Pressure Drop/Rise Test etc. in Glove Box Leak Testing along with procedure and methodology for effective rectification of leakage points. A Flow Chart consisting of Glove Box leak testing procedure starting from preliminary stage up to qualification stage along with a case study and observations are discussed in this paper. (author)

  16. Fabrication of thin yttria-stabilized-zirconia dense electrolyte layers by inkjet printing for high performing solid oxide fuel cells

    DEFF Research Database (Denmark)

    Esposito, Vincenzo; Gadea, Christophe; Hjelm, Johan

    2015-01-01

    In this work, we present how a low-cost HP Deskjet 1000 inkjet printer was used to fabricate a 1.2 mm thin, dense and gas tight 16 cm2 solid oxide fuel cells (SOFC) electrolyte. The electrolyte was printed using an ink made of highly diluted (

  17. Lens array fabrication method with volume expansion property of PDMS

    Science.gov (United States)

    Jang, WonJae; Kim, Junoh; Lee, Muyoung; Lee, Jooho; Bang, Yousung; Won, Yong Hyub

    2016-03-01

    Conventionally, poly (dimethylsiloxane) lens array is fabricated by replica molding. In this paper, we describe simple method for fabricating lens array with expanding property of PDMS. The PDMS substrate is prepared by spin coating on cleaned glass. After spin coating PDMS, substrate is treated with O2 plasma to promote adhesion between PDMS substrate and photoresist pattern on it. Positive photoresist az-4330 and AZ 430K developer is used for patterning on PDMS. General photolithography process is used to patterning. Then patterned PDMS substrate is dipped to 1- Bromododecane bath. During this process, patterned photoresist work as a barrier and prevent blocked PDMS substrate from reaction with 1-Bromododecane. Unblocked part of PDMS directly react with 1-Bromododecane and results in expanded PDMS volume. The expansion of PDMS is depends on absorbed 1-Bromododecane volume, dipping time and ratio of block to open area. The focal length of lens array is controlled by those PDMS expansion factors. Scale of patterned photoresist determine a diameter of each lens. The expansion occurs symmetrically at center of unblocked PDMS and 1-Bromododecane interface. As a result, the PDMS lens array is achieved by this process.

  18. Review of Sodium and Plutonium related Technical Standards in Trans-Uranium Fuel Fabrication Facilities

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Misuk; Jeon, Jong Seon; Kang, Hyun Sik; Kim, Seoung Rae [NESS, Daejeon (Korea, Republic of)

    2016-10-15

    In this paper, we would introduce and review technical standards related to sodium fire and plutonium criticality safety. This paper may be helpful to identify considerations in the development of equipment, standards, and etc., to meet the safety requirements in the design, construction and operating of TFFF, KAPF and SFR. The feasibility and conceptual designs are being examined on related facilities, for example, TRU Fuel Fabrication Facilities (TFFF), Korea Advanced Pyro-process Facility (KAPF), and Sodium Cooled Fast Reactor (SFR), in Korea. However, the safety concerns of these facilities have been controversial in part because of the Sodium fire accident and Plutonium related radiation safety caused by transport and handling accident. Thus, many researches have been performed to ensure safety and various documents including safety requirements have been developed. In separating and reducing the long-lived radioactive transuranic(TRU) in the spent nuclear fuel, reusing as the potential energy of uranium fuel resources and reducing the high level wastes, TFFF would be receiving the attention of many people. Thus, people would wonder whether compliance with technical standards that ensures safety. For new facility design, one of the important tasks is to review of technical standards, especially for sodium and Plutonium because of water related highly reactive characteristics and criticality hazard respectively. We have introduced and reviewed two important technical standards for TFFF, which are sodium fire and plutonium criticality safety, in this paper. This paper would provide a brief guidance, about how to start and what is important, to people who are responsible for the initial design to operation of TFFF.

  19. Low Loss Advanced Metallic Fuel Casting Evaluation

    International Nuclear Information System (INIS)

    Kim, Kihwan; Ko, Youngmo; Kim, Jonghwan; Song, Hoon; Lee Chanbock

    2014-01-01

    The fabrication process for SFR fuel is composed of fuel slug casting, loading and fabrication of the fuel rods, and the fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycles streams in the fabrication process. Recycle streams include fuel slug reworks, returned scraps, and fuel casting heels, which are a special concern in the counter gravity injection casting process because of the large masses involved. Large recycle and waste streams result in lowering the productivity and the economic efficiency of fuel production. To increase efficiency the fuel losses in the furnace chamber, crucible, and the mold, after casting a considerable amount of fuel alloy in the casting furnace, will be quantitatively evaluated. After evaluation the losses will be identified and minimized. It is expected that this study will contribute to the minimization of fuel losses and the wastes streams in the fabrication process of the fuel slugs. Also through this study the technical readiness level of the metallic fuel fabrication process will be further enhanced. In this study, U-Zr alloy system fuel slugs were fabricated by a gravity casting method. Metallic fuel slugs were successfully fabricated with 19 slugs/batch with diameter of 5mm and length of 300mm. Fuel losses was quantitatively evaluated in casting process for the fuel slugs. Fuel losses of the fuel slugs were so low, 0.1∼1.0%. Injection casting experiments have been performed to reduce the fuel loss and improve the casting method. U-Zr fuel slug having φ5.4-L250mm was soundly fabricated with 0.1% in fuel loss. The fuel losses could be minimized to 0.1%, which showed that casting technology of fuel slugs can be a feasible approach to reach the goal of the fuel losses of 0.1% or less in commercial scale

  20. Fuel cell design using a new heuristic method

    International Nuclear Information System (INIS)

    Perusquia, R.; Montes T, J. L.; Ortiz S, J. J.; Castillo M, A.

    2014-10-01

    In this paper a new method for the pre-design of a typical fuel cell with a structural array of 10 x 10 fuel elements for a BWR is presented. The method is based on principles of maximum dispersion and minimum peaks of local power within the array of fuel elements. The pre-design of the fuel cells is made by simulation in two dimensions (2-D) through the cells physics code CASMO-4. For this purpose of pre-design the search process is guided by an objective function which is a combination of the main neutronic parameters of the fuel cell. The results show that the method is a promising tool that could be used for the design of fuel cells for use in a nuclear plant BWR. (Author)

  1. Control apparatus and method for efficiently heating a fuel processor in a fuel cell system

    Science.gov (United States)

    Doan, Tien M.; Clingerman, Bruce J.

    2003-08-05

    A control apparatus and method for efficiently controlling the amount of heat generated by a fuel cell processor in a fuel cell system by determining a temperature error between actual and desired fuel processor temperatures. The temperature error is converted to a combustor fuel injector command signal or a heat dump valve position command signal depending upon the type of temperature error. Logic controls are responsive to the combustor fuel injector command signals and the heat dump valve position command signal to prevent the combustor fuel injector command signal from being generated if the heat dump valve is opened or, alternately, from preventing the heat dump valve position command signal from being generated if the combustor fuel injector is opened.

  2. Method of operating a direct dme fuel cell system

    DEFF Research Database (Denmark)

    2011-01-01

    The present invention relates to a method of operating a fuel cell system comprising one or more fuel cells with a proton exchange membrane, wherein the membrane is composed of a polymeric material comprising acid-doped polybenzimidazole (PBI). The method comprises adjusting the operating...

  3. Design and fabrication of fuel pins for the HFR experiment TRABANT (Transmutation and Burning of Actinides in TRIOX)

    Energy Technology Data Exchange (ETDEWEB)

    Geugnon, J.F.; Richter, K. [European Commission, JRC, Karlsruhe (Germany). Institute for Transuranium Elements (ITU); Muehling, G.; Plitz, H. [Forschungszentrum Karlsruhe GmbH (Germany). Technik und Umwelt (FZK)

    1995-12-31

    In the frame of the CAPRA programme an experiment has been agreed to irradiate 3 pins in a TRIO capsule in the HFR reactor. Two of these pins were designed and fabricated containing two different fuel materials: mixed (U, Pu, Np)O{sub 2}, mixed (Pu, Ce)O{sub 2}. In the specific irradiation experiment TRABANT-1 three different fuel pins were irradiated in order to gain information on the basic fuel performance under irradiation. Due to the unusual composition and the radiation level of the Np, it was necessary to develop special fabrication procedures and, in order to assure the formation of solid solutions, a `Sol-Gel` technique was used. Pellets were produced by cold-pressing and sintering and filled into tubes made out of austenitic 1.4970 cladding material. (author) 3 refs.

  4. Neutron-detecting apparatuses and methods of fabrication

    Science.gov (United States)

    Dahal, Rajendra P.; Huang, Jacky Kuan-Chih; Lu, James J. Q.; Danon, Yaron; Bhat, Ishwara B.

    2015-10-06

    Neutron-detecting structures and methods of fabrication are provided which include: a substrate with a plurality of cavities extending into the substrate from a surface; a p-n junction within the substrate and extending, at least in part, in spaced opposing relation to inner cavity walls of the substrate defining the plurality of cavities; and a neutron-responsive material disposed within the plurality of cavities. The neutron-responsive material is responsive to neutrons absorbed for releasing ionization radiation products, and the p-n junction within the substrate spaced in opposing relation to and extending, at least in part, along the inner cavity walls of the substrate reduces leakage current of the neutron-detecting structure.

  5. Fabrication of high Tc superconducting tape by solid reaction method

    International Nuclear Information System (INIS)

    Mukai, H.; Shibuta, N.; Hikata, T.; Sato, K.; Nagata, M.; Hitotsuyanagi, H.

    1988-01-01

    Ag sheathed high T c superconducting tapes (wires) of YBA 2 Cu 3 O y and Bi 1.6 Pb 0.4 Sr 2 Ca 2 Cu 3 O y were fabricated by the powder-in-tube method. Improvements of the powder core density and the crystal orientation were achieved by the pressing and rolling. The critical current density Jc of 4,140 A./cm 2 in Y-systems and of 6,930 A/cm 2 in Bi-systems were obtained at 77.3 K in a zero magnetic field. Using these samples, the authors clarify that magnetic dependence of the Jc was largely improved by increasing the Jc at a zero magnetic field. The critical current Jc was uniform within 3% of distribution in a 15 m long wires. A coil made of the rolled wires could generate 64 gauss of the maximum magnetic fields

  6. Compact cladding-pumped planar waveguide amplifier and fabrication method

    Science.gov (United States)

    Bayramian, Andy J.; Beach, Raymond J.; Honea, Eric; Murray, James E.; Payne, Stephen A.

    2003-10-28

    A low-cost, high performance cladding-pumped planar waveguide amplifier and fabrication method, for deployment in metro and access networks. The waveguide amplifier has a compact monolithic slab architecture preferably formed by first sandwich bonding an erbium-doped core glass slab between two cladding glass slabs to form a multi-layer planar construction, and then slicing the construction into multiple unit constructions. Using lithographic techniques, a silver stripe is deposited and formed at a top or bottom surface of each unit construction and over a cross section of the bonds. By heating the unit construction in an oven and applying an electric field, the silver stripe is then ion diffused to increase the refractive indices of the core and cladding regions, with the diffusion region of the core forming a single mode waveguide, and the silver diffusion cladding region forming a second larger waveguide amenable to cladding pumping with broad area diodes.

  7. Apparatus and method for mixing fuel in a gas turbine nozzle

    Science.gov (United States)

    Johnson, Thomas Edward; Ziminsky, Willy Steve; Berry, Jonathan Dwight

    2014-08-12

    A nozzle includes a fuel plenum and an air plenum downstream of the fuel plenum. A primary fuel channel includes an inlet in fluid communication with the fuel plenum and a primary air port in fluid communication with the air plenum. Secondary fuel channels radially outward of the primary fuel channel include a secondary fuel port in fluid communication with the fuel plenum. A shroud circumferentially surrounds the secondary fuel channels. A method for mixing fuel and air in a nozzle prior to combustion includes flowing fuel to a fuel plenum and flowing air to an air plenum downstream of the fuel plenum. The method further includes injecting fuel from the fuel plenum through a primary fuel passage, injecting fuel from the fuel plenum through secondary fuel passages, and injecting air from the air plenum through the primary fuel passage.

  8. Robust Polypropylene Fabrics Super-Repelling Various Liquids: A Simple, Rapid and Scalable Fabrication Method by Solvent Swelling.

    Science.gov (United States)

    Zhu, Tang; Cai, Chao; Duan, Chunting; Zhai, Shuai; Liang, Songmiao; Jin, Yan; Zhao, Ning; Xu, Jian

    2015-07-01

    A simple, rapid (10 s) and scalable method to fabricate superhydrophobic polypropylene (PP) fabrics is developed by swelling the fabrics in cyclohexane/heptane mixture at 80 °C. The recrystallization of the swollen macromolecules on the fiber surface contributes to the formation of submicron protuberances, which increase the surface roughness dramatically and result in superhydrophobic behavior. The superhydrophobic PP fabrics possess excellent repellency to blood, urine, milk, coffee, and other common liquids, and show good durability and robustness, such as remarkable resistances to water penetration, abrasion, acidic/alkaline solution, and boiling water. The excellent comprehensive performance of the superhydrophobic PP fabrics indicates their potential applications as oil/water separation materials, protective garments, diaper pads, or other medical and health supplies. This simple, fast and low cost method operating at a relatively low temperature is superior to other reported techniques for fabricating superhydrophobic PP materials as far as large scale manufacturing is considered. Moreover, the proposed method is applicable for preparing superhydrophobic PP films and sheets as well.

  9. Manufacturing method for nuclear fuel pellet

    International Nuclear Information System (INIS)

    Komono, Akira

    1998-01-01

    Upon molding of nuclear fuel pellets, the supply of nuclear fuel powder to a dice is divided to a plurality of stages, and a nuclear fuel powder having higher moldability is supplied to a portion where the density of the powder in the molded product is lower. As a result, the density of the powder of the molded product after molding can be made substantially uniform even in a portion where the molding pressure is low and the density of the powder of the molded product is low. Accordingly, difference of the diameter caused depending on the portion of the pellet after sintering is prevented, so that pellets having substantially uniform diameter can be formed, and the specification of the design can be satisfied. If dice agreed with the aimed diameter is selected based on the degree of shrinkage, a grinding step for making the diameter uniform can be eliminated to attain cost down. (N.H.)

  10. Assembling method for nuclear reactor fuel assembly

    International Nuclear Information System (INIS)

    Kamiwaki, Yoshiharu; Ono, Shunji.

    1996-01-01

    Control rod guide tubes are inserted and assembled in to predetermined openings of a plurality of support lattices arranged in rows at predetermined distance. Sheath heaters are inserted to the guide tubes. The sheath heater comprises a plurality of heater elements therein which are connected to a temperature controller. The temperature of each portion of the sheath heater is controlled by the temperature controller. When the temperature of each portion of the guide tube is made uniform, MOX fuel rods are inserted to vacant openings of the support lattices. This changes the circumferential temperature of the guide tube, but the heat generation amount of each heater element is controlled suitably by the temperature controller. Accordingly, even if MOX fuel rods are inserted as a heat generation member, fuel assembly can be assembled with no assembling errors. (I.N.)

  11. Advanced methods of process/quality control in nuclear reactor fuel manufacture. Proceedings of a technical committee meeting

    International Nuclear Information System (INIS)

    2000-07-01

    Nuclear fuel plays an essential role in ensuring the competitiveness of nuclear energy and its acceptance by the public. The economic and market situation is not favorable at present for nuclear fuel designers and suppliers. The reduction in fuel prices (mainly to compete with fossil fuels) and in the number of fuel assemblies to be delivered to customers (mainly due to burnup increase) has been offset by the rising number of safety and other requirements, e.g. the choice of fuel and structural materials and the qualification of equipment. In this respect, higher burnup and thermal rates, longer fuel cycles and the use of MOX fuels are the real means to improve the economics of the nuclear fuel cycle as a whole. Therefore, utilities and fuel vendors have recently initiated new research and development programmes aimed at improving fuel quality, design and materials to produce robust and reliable fuel for safe and reliable reactor operation more demanding conditions. In this connection, improvement of fuel quality occupies an important place and this requires continuous effort on the part of fuel researchers, designers and producers. In the early years of commercial fuel fabrication, emphasis was given to advancements in quality control/quality assurance related mainly to the product itself. Now, the emphasis is transferred to improvements in process control and to implementation of overall total quality management (TQM) programmes. In the area of fuel quality control, statistical methods are now widely implemented, replacing 100% inspection. The IAEA, recognizing the importance of obtaining and maintaining high standards in fuel fabrication, has paid particular attention to this subject. In response to the rapid progress in development and implementation of advanced methods of process/quality control in nuclear fuel manufacture and on the recommendation of the International Working Group on Water Reactor Fuel Performance and Technology, the IAEA conducted a

  12. Interpretation of the results from individual monitoring of workers at the Nuclear Fuel Fabrication Facility, Brazil

    International Nuclear Information System (INIS)

    Castro, Marcelo Xavier de

    2005-01-01

    In nuclear fuel fabrication facilities, workers are exposed to different compounds of enriched uranium. Although in this kind of facility the main route of intake is inhalation, ingestion may occur in some situations, and also a mixture of both. The interpretation of the bioassay data is very complex, since it is necessary taking into account all the different parameters, which is a big challenge. Due to the high cost of the individual monitoring programme for internal dose assessment in the routine monitoring programmes, usually only one type of measurement is assigned. In complex situations like the one described in this study, where several parameters can compromise the accuracy of the bioassay interpretation it is need to have a combination of techniques to evaluate the internal dose. According to ICRP 78 (1997), the general order of preference of measurement methodologies in terms of accuracy of interpretation is: body activity measurement, excreta analysis and personal air sampling. Results of monitoring of working environment may provide information that assists in the interpretation on particle size, chemical form, solubility and date of intake. A group of fifteen workers from controlled area of the studied nuclear fuel fabrication facility was selected to evaluate the internal dose using all different available techniques during a certain period. The workers were monitored for determination of uranium content in the daily urinary and faecal excretion (collected over a period of 3 consecutive days), chest counting and personal air sampling. The results have shown that at least two types of sensitivity techniques must be used, since there are some sources of uncertainties on the bioassay interpretation, like mixture of uranium compounds intake and different routes of intake. The combination of urine and faeces analysis has shown to be the more appropriate methodology for assessing internal dose in this situation. The chest counting methodology has not shown

  13. The use of cloth fabric diffusion layers for scalable microbial fuel cells

    KAUST Repository

    Luo, Yong

    2013-04-01

    A scalable and pre-manufactured cloth material (Goretex® fabric) was used as a diffusion layer (DL) material as a replacement for a liquid-applied polytetrafluoroethylene (PTFE) DL. Cathodes with the Goretex fabric heat-bonded to the air-side of carbon cloth cathode (CC-Goretex) produced a maximum power density of 1330±30mW/m2, similar to that using a PTFE DL (1390±70mW/m2, CC-PTFE). This method was also successfully used to produce cathodes made of inexpensive carbon mesh, which resulted in only slightly less power (1180±10mW/m2) (CM-Goretex). Coulombic efficiencies were a function of current density, with the highest value for CC-PTFE cathodes (63%), similar to CC-Goretex cathodes (61%), and slightly larger than that obtained for the CM-Goretex cathodes (54%). These results show that a commercially available fabric can easily be used as the DL in an MFC, achieving performance similar to that obtained with a more labor-intensive process based on liquid-applied DLs using PTFE. © 2013 Elsevier B.V.

  14. 76 FR 5319 - Regulation of Fuel and Fuel Additives: Alternative Test Method for Olefins in Gasoline

    Science.gov (United States)

    2011-01-31

    ... producing gasoline are required to test Reformulated Gasoline (RFG), and conventional gasoline (CG) for... Regulation of Fuel and Fuel Additives: Alternative Test Method for Olefins in Gasoline AGENCY: Environmental... gasoline. This proposed rule will provide flexibility to the regulated community by allowing an additional...

  15. 76 FR 65382 - Regulation of Fuel and Fuel Additives: Alternative Test Method for Olefins in Gasoline

    Science.gov (United States)

    2011-10-21

    ... blenders producing gasoline are required to test Reformulated Gasoline (RFG), and conventional gasoline (CG... Regulation of Fuel and Fuel Additives: Alternative Test Method for Olefins in Gasoline AGENCY: Environmental... gasoline. This final rule will provide flexibility to the regulated community by allowing an additional...

  16. Fabrication of uranium-americium mixed oxide fuels: thermodynamical modeling and materials properties

    International Nuclear Information System (INIS)

    Prieur, D.

    2011-01-01

    Fuel irradiation in pressurized water reactors lead to the formation of fission products and minor actinides (Np, Am, Cm) which can be transmuted in fast neutrons reactors. In this context, the aim of this work was to study the fabrication conditions of the U 1-y Am y O 2+x fuels which exhibit particular thermodynamical properties requiring an accurate monitoring of the oxygen potential during the sintering step. For this reason, a thermodynamical model was developed to assess the optimum sintering conditions for these materials. From these calculations, U 1-y Am y O 2+x (y=0.10; 0.15; 0.20; 0.30) were sintered in two range of atmosphere. In hyper-stoichiometric conditions at low temperature, porous and multiphasic compounds are obtained whereas in reducing conditions at high temperature materials are dense and monophasic. XAFS analyses were performed in order to obtain additional experimental data for the thermodynamical modeling refinement. These characterizations also showed the reduction of Am(+IV) to Am(+III) and the partial oxidation of U(+IV) to U(+V) due to a charge compensation mechanism occurring during the sintering. Finally, taking into account the high - activity of Am, self-irradiation effects were studied for two types of microstructures and two Am contents (10 and 15%). For each composition, a lattice parameter increase was observed without structural change coupled with a macroscopic swelling of the pellet diameter up to 1.2% for the dense compounds and 0.6% for the tailored porosity materials. (author) [fr

  17. Methods of RECORD, an LWR fuel assembly burnup code

    International Nuclear Information System (INIS)

    Skardhamar, T.; Naess, H.K.

    1982-06-01

    The RECORD computer code is a detailed rector physics code for performing efficient LWR fuel assembly calculations, taking into account most of the features found in BWR and PWR fuel designs. The code calculates neutron spectrum, reaction rates and reactivity as a function of fuel burnup, and it generates the few-group data required for use in full scale core simulation and fuel management calculations. The report describes the methods of the RECORD computer code and the basis for fundamental models selected, and gives a review of code qualifications against measured data. (Auth. /RF)

  18. Pilot-scale demonstration of the modified direct denitration process to prepare uranium oxide for fuel fabrication evaluation

    International Nuclear Information System (INIS)

    Kitts, F.G.

    1994-04-01

    The Uranium-Atomic Vapor Laser Isotope Separation (U-AVLIS) Program has the objective of developing a cost-competitive enrichment process that will ultimately replace the gaseous diffusion process used in the United States. Current nuclear fuel fabricators are set up to process only the UF 6 product from gaseous diffusion enrichment. Enriched uranium-iron alloy from the U-AVLIS separator system must be chemically converted into an oxide form acceptable to these fabricators to make fuel pellets that meet American Society for Testing and Materials (ASTM) and utility company specifications. A critical step in this conversion is the modified direct denitration (MDD) that has been selected and presented in the AVLIS Conceptual Design for converting purified uranyl nitrate to UO 3 to be shipped to fabricators for making UO 2 pellets for power reactor fuel. This report describes the MDD process, the equipment used, and the experimental work done to demonstrate the conversion of AVLIS product to ceramic-grade UO 3 suitable for making reactor-grade fuel pellets

  19. Nano-fabricated superconducting radio-frequency composites, method for producing nano-fabricated superconducting rf composites

    Science.gov (United States)

    Norem, James H.; Pellin, Michael J.

    2013-06-11

    Superconducting rf is limited by a wide range of failure mechanisms inherent in the typical manufacture methods. This invention provides a method for fabricating superconducting rf structures comprising coating the structures with single atomic-layer thick films of alternating chemical composition. Also provided is a cavity defining the invented laminate structure.

  20. Fabrication of Yttria stabilized zirconia thin films on poroussubstrates for fuel cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Leming, Andres [Univ. of California, Berkeley, CA (United States)

    2003-06-16

    A process for the deposition of yttria stabilized zirconia (YSZ) films, on porous substrates, has been developed. These films have possible applications as electrolyte membranes in fuel cells. The films were deposited from colloidal suspensions through the vacuum infiltration technique. Films were deposited on both fully sintered and partially sintered substrates. A critical cracking thickness for the films was identified and strategies are presented to overcome this barrier. Green film density was also examined, and a method for improving green density by changing suspension pH and surfactant was developed. A dependence of film density on film thickness was observed, and materials interactions are suggested as a possible cause. Non-shorted YSZ films were obtained on co-fired substrates, and a cathode supported solid oxide fuel cell was constructed and characterized.