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Sample records for freeform fabrication ebf3

  1. Thermal imaging for assessment of electron-beam freeform fabrication (EBF3) additive manufacturing deposits

    Science.gov (United States)

    Zalameda, Joseph N.; Burke, Eric R.; Hafley, Robert A.; Taminger, Karen M.; Domack, Christopher S.; Brewer, Amy; Martin, Richard E.

    2013-05-01

    Additive manufacturing is a rapidly growing field where 3-dimensional parts can be produced layer by layer. NASA's electron beam freeform fabrication (EBF3) technology is being evaluated to manufacture metallic parts in a space environment. The benefits of EBF3 technology are weight savings to support space missions, rapid prototyping in a zero gravity environment, and improved vehicle readiness. The EBF3 system is composed of 3 main components: electron beam gun, multi-axis position system, and metallic wire feeder. The electron beam is used to melt the wire and the multi-axis positioning system is used to build the part layer by layer. To insure a quality deposit, a near infrared (NIR) camera is used to image the melt pool and solidification areas. This paper describes the calibration and application of a NIR camera for temperature measurement. In addition, image processing techniques are presented for deposit assessment metrics.

  2. Effect of Orientation on Tensile Properties of Inconel 718 Block Fabricated with Electron Beam Freeform Fabrication (EBF3)

    Science.gov (United States)

    Bird, R. Keith; Atherton, Todd S.

    2010-01-01

    Electron beam freeform fabrication (EBF3) direct metal deposition processing was used to fabricate an Inconel 718 bulk block deposit. Room temperature tensile properties were measured as a function of orientation and location within the block build. This study is a follow-on activity to previous work on Inconel 718 EBF3 deposits that were too narrow to allow properties to be measured in more than one orientation

  3. Electron Beam Freeform Fabrication in the Space Environment

    Science.gov (United States)

    Hafley, Robert A.; Taminger, Karen M. B.; Bird, R. Keith

    2007-01-01

    The influence of reduced gravitational forces (in space and on the lunar or Martian surfaces) on manufacturing processes must be understood for effective fabrication and repair of structures and replacement parts during long duration space missions. The electron beam freeform fabrication (EBF3) process uses an electron beam and wire to fabricate metallic structures. The process efficiencies of the electron beam and the solid wire feedstock make the EBF3 process attractive for use in-space. This paper will describe the suitability of the EBF3 process in the space environment and will highlight preliminary testing of the EBF3 process in a zero-gravity environment.

  4. Propulsion Design with Freeform Fabrication Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Propulsion Design with Freeform Fabrication (PDFF) will develop and implement a novel design methodology that leverages the rapidly evolving Solid Freeform...

  5. Evolution and Control of 2219 Aluminum Microstructural Features through Electron Beam Freeform Fabrication

    Science.gov (United States)

    Taminger, Karen M.; Hafley, Robert A.; Domack, Marcia S.

    2006-01-01

    Electron beam freeform fabrication (EBF3) is a new layer-additive process that has been developed for near-net shape fabrication of complex structures. EBF3 uses an electron beam to create a molten pool on the surface of a substrate. Wire is fed into the molten pool and the part translated with respect to the beam to build up a 3-dimensional structure one layer at a time. Unlike many other freeform fabrication processes, the energy coupling of the electron beam is extremely well suited to processing of aluminum alloys. The layer-additive nature of the EBF3 process results in a tortuous thermal path producing complex microstructures including: small homogeneous equiaxed grains; dendritic growth contained within larger grains; and/or pervasive dendritic formation in the interpass regions of the deposits. Several process control variables contribute to the formation of these different microstructures, including translation speed, wire feed rate, beam current and accelerating voltage. In electron beam processing, higher accelerating voltages embed the energy deeper below the surface of the substrate. Two EBF3 systems have been established at NASA Langley, one with a low-voltage (10-30kV) and the other a high-voltage (30-60 kV) electron beam gun. Aluminum alloy 2219 was processed over a range of different variables to explore the design space and correlate the resultant microstructures with the processing parameters. This report is specifically exploring the impact of accelerating voltage. Of particular interest is correlating energy to the resultant material characteristics to determine the potential of achieving microstructural control through precise management of the heat flux and cooling rates during deposition.

  6. Tensile Properties and Microstructure of Inconel 718 Fabricated with Electron Beam Freeform Fabrication (EBF(sup 3))

    Science.gov (United States)

    Bird, R. Keith; Hibberd, Joshua

    2009-01-01

    Electron beam freeform fabrication (EBF3) direct metal deposition processing was used to fabricate two Inconel 718 single-bead-width wall builds and one multiple-bead-width block build. Specimens were machined to evaluate microstructure and room temperature tensile properties. The tensile strength and yield strength of the as-deposited material from the wall and block builds were greater than those for conventional Inconel 718 castings but were less than those for conventional cold-rolled sheet. Ductility levels for the EBF3 material were similar to those for conventionally-processed sheet and castings. An unexpected result was that the modulus of the EBF3-deposited Inconel 718 was significantly lower than that of the conventional material. This low modulus may be associated with a preferred crystallographic orientation resultant from the deposition and rapid solidification process. A heat treatment with a high solution treatment temperature resulted in a recrystallized microstructure and an increased modulus. However, the modulus was not increased to the level that is expected for Inconel 718.

  7. Finite Element Models for Electron Beam Freeform Fabrication Process

    Science.gov (United States)

    Chandra, Umesh

    2012-01-01

    Electron beam freeform fabrication (EBF3) is a member of an emerging class of direct manufacturing processes known as solid freeform fabrication (SFF); another member of the class is the laser deposition process. Successful application of the EBF3 process requires precise control of a number of process parameters such as the EB power, speed, and metal feed rate in order to ensure thermal management; good fusion between the substrate and the first layer and between successive layers; minimize part distortion and residual stresses; and control the microstructure of the finished product. This is the only effort thus far that has addressed computer simulation of the EBF3 process. The models developed in this effort can assist in reducing the number of trials in the laboratory or on the shop floor while making high-quality parts. With some modifications, their use can be further extended to the simulation of laser, TIG (tungsten inert gas), and other deposition processes. A solid mechanics-based finite element code, ABAQUS, was chosen as the primary engine in developing these models whereas a computational fluid dynamics (CFD) code, Fluent, was used in a support role. Several innovative concepts were developed, some of which are highlighted below. These concepts were implemented in a number of new computer models either in the form of stand-alone programs or as user subroutines for ABAQUS and Fluent codes. A database of thermo-physical, mechanical, fluid, and metallurgical properties of stainless steel 304 was developed. Computing models for Gaussian and raster modes of the electron beam heat input were developed. Also, new schemes were devised to account for the heat sink effect during the deposition process. These innovations, and others, lead to improved models for thermal management and prediction of transient/residual stresses and distortions. Two approaches for the prediction of microstructure were pursued. The first was an empirical approach involving the

  8. Solid freeform fabrication of biomaterials

    Science.gov (United States)

    Chu, Tien-Min Gabriel

    1999-12-01

    The biological performance of porous Hydroxyapatite (HA) is closely related to the pore architecture in the implants. The study on the effect of architecture to the biological performance of porous HA requires new manufacturing methods that can fabricate implants with controlled pores channels. In this thesis, four highly loaded HA and alumina suspensions were formulated and three different processes involving Solid Freeform Fabrication (SFF) were developed. An aqueous HA suspension in acrylamides was first formulated and the UV-curing properties were evaluated. With a medical grade HA powder, two non-aqueous HA suspensions were formulated: a 40 vol.% HA suspension in Hexanediol Diacrylate (HDDA) and a 40 vol.% HA suspension in 1:1 mix of Propoxylated Neopentyl Glycol Diacrylate (PNPGDA) and Isobomyl Acrylate (EBA). A 50 vol.% Alumina suspension in PNPGDA/IBA was also formulated. The effect of dispersant to the viscosity of the suspensions was characterized. In the Stereolithography (SL) method, the curing parameters of HA/HDDA and HA/PNPGDA/IBA were determined. Prototype HA implants with 1,700 mum internal channels were built directly on an SL Apparatus (SLA). The designed internal channel patterns were preserved after sintering. In the Ink-jet printing method, the high temperature flow behaviors of the suspensions were characterized. The effects of solids loading to the viscosity of the suspensions were modeled with Krieger-Dougherty equation. Leveling theory developed in paint industry was employed to analyze the self-leveling capability of the suspensions. In the indirect SL method, the thermal curing behavior of HA and alumina suspensions were characterized. The total cure time was measured and the curing kinetics was modeled. Negative molds for the implants were designed and built on SLA with epoxy resin. HA/PNPGDA/IBA was cast into the mold and cured in an oven. The binders and the epoxy mold were pyrolyzed and the green bodies sintered. Internal channels

  9. Solid freeform fabrication using chemically reactive suspensions

    Science.gov (United States)

    Morisette, Sherry L.; Cesarano, III, Joseph; Lewis, Jennifer A.; Dimos, Duane B.

    2002-01-01

    The effects of processing parameters and suspension chemorheology on the deposition behavior of SFF components derived from polymeric-based gelcasting suspensions combines the advantages associated with SFF fabrication, including the ability to spatially tailor composition and structure as well as reduced tooling costs, with the improved handling strength afforded by the use of gel based formulations. As-cast free-formed Al.sub.2 O.sub.3 components exhibited uniform particle packing and had minimal macro-defects (e.g., slumping or stair casing) and no discernable micro-defects (e.g., bubbles or cracking).

  10. Solid freeform fabrication of biological materials

    Science.gov (United States)

    Wang, Jiwen

    This thesis investigates solid freeform fabrication of biological materials for dental restoration and orthopedic implant applications. The basic approach in this study for solid freeform fabrication of biological materials is micro-extrusion of single or multiple slurries for 3D components and inkjet color printing of multiple suspensions for functionally graded materials (FGMs). Common issues associated with micro-extrusion and inkjet color printing are investigated. These common issues include (i) formulation of stable slurries with a pseudoplastic property, (ii) cross-sectional geometry of the extrudate as a function of the extrusion parameters, (iii) fabrication path optimization for extrusion process, (iv) extrusion optimization for multi-layer components, (v) composition control in functionally graded materials, and (vi) sintering optimization to convert the freeform fabricated powder compact to a dense body for biological applications. The present study clearly shows that the rheological and extrusion behavior of dental porcelain slurries depend strongly on the pH value of the slurry and extrusion conditions. A slurry with pseudoplastic properties is a basic requirement for obtaining extruded lines with rectangular cross-sections. The cross-sectional geometry of the extrudate is also strongly affected by extrusion parameters including the extrusion nozzle height, nozzle moving speed, extrusion rate, and critical nozzle height. Proper combinations of these extrusion parameters are necessary in order to obtain single line extrudates with near rectangular cross-sections and 3D objects with dimensional accuracy, uniform wall thickness, good wall uprightness, and no wall slumping. Based on these understandings, single-wall, multi-wall, and solid teeth have been fabricated via micro-extrusion of the dental slurry directly from a CAD digital model in 30 min. Inkjet color printing using stable Al2O3 and ZrO 2 aqueous suspensions has been developed to fabricate

  11. Nanophase materials in solid freeform fabrication

    Science.gov (United States)

    Manthiram, A.; Bourell, D. L.; Marcus, H. L.

    1993-11-01

    Solid freeform fabrication (SFF) is a manufacturing technology that produces parts directly from computer-aided design databases. Examples of the SFF approach are selective laser sintering (SLS) and selective laser reactive sintering (SLRS), both of which have the potential to directly produce structurally sound metallic or ceramic parts. The development of suitable materials systems that can optimize the SLS or SLRS processes are critical to this technology. For instance, nanocomposites, in which the constituents are mixed on a nanometer scale, have the potential to provide important advantages in the SLS and SLRS processes. One strategy is to design and develop nanocomposites in which one nanosize component has a lower melting point than the other nanosize component, either of which can serve as the matrix phase. The nanoscale dispersion of the low-melting component can aid the sintering process during SLS or SLRS. In this article, the philosophical basis for SLS and SLRS of nanocomposites is discussed. Conceptual design of nanocomposite systems and the SLS/SLRS results of a few exploratory systems are presented.

  12. Characterization of Electron Beam Free-Form Fabricated 2219 Aluminum and 316 Stainless Steel

    Science.gov (United States)

    Ekrami, Yasamin; Forth, Scott C.; Waid, Michael C.

    2011-01-01

    Researchers at NASA Langley Research Center have developed an additive manufacturing technology for ground and future space based applications. The electron beam free form fabrication (EBF3) is a rapid metal fabrication process that utilizes an electron beam gun in a vacuum environment to replicate a CAD drawing of a part. The electron beam gun creates a molten pool on a metal substrate, and translates with respect to the substrate to deposit metal in designated regions through a layer additive process. Prior to demonstration and certification of a final EBF3 part for space flight, it is imperative to conduct a series of materials validation and verification tests on the ground in order to evaluate mechanical and microstructural properties of the EBF3 manufactured parts. Part geometries of EBF3 2219 aluminum and 316 stainless steel specimens were metallographically inspected, and tested for strength, fatigue crack growth, and fracture toughness. Upon comparing the results to conventionally welded material, 2219 aluminum in the as fabricated condition demonstrated a 30% and 16% decrease in fracture toughness and ductility, respectively. The strength properties of the 316 stainless steel material in the as deposited condition were comparable to annealed stainless steel alloys. Future fatigue crack growth tests will integrate various stress ranges and maximum to minimum stress ratios needed to fully characterize EBF3 manufactured specimens.

  13. Friction Freeform Fabrication of Superalloy Inconel 718: Prospects and Problems

    Science.gov (United States)

    Dilip, J. J. S.; Janaki Ram, G. D.

    2013-12-01

    Friction Freeform Fabrication is a new solid-state additive manufacturing process. The present investigation reports a detailed study on the prospects of this process for additive part fabrication in superalloy Inconel 718. Using a rotary friction welding machine and employing alloy 718 consumable rods in solution treated condition, cylindrical-shaped multi-layer friction deposits (10 mm diameter) were successfully produced. In the as-deposited condition, the deposits showed very fine grain size with no grain boundary δ phase. The deposits responded well to direct aging and showed satisfactory room-temperature tensile properties. However, their stress rupture performance was unsatisfactory because of their layered microstructure with very fine grain size and no grain boundary δ phase. The problem was overcome by heat treating the deposits first at 1353 K (1080 °C) (for increasing the grain size) and then at 1223 K (950 °C) (for precipitating the δ phase). Overall, the current study shows that Friction Freeform Fabrication is a very useful process for additive part fabrication in alloy 718.

  14. Electron Beam Freeform Fabrication of Titanium Alloy Gradient Structures

    Science.gov (United States)

    Brice, Craig A.; Newman, John A.; Bird, Richard Keith; Shenoy, Ravi N.; Baughman, James M.; Gupta, Vipul K.

    2014-01-01

    Historically, the structural optimization of aerospace components has been done through geometric methods. A monolithic material is chosen based on the best compromise between the competing design limiting criteria. Then the structure is geometrically optimized to give the best overall performance using the single material chosen. Functionally graded materials offer the potential to further improve structural efficiency by allowing the material composition and/or microstructural features to spatially vary within a single structure. Thus, local properties could be tailored to the local design limiting criteria. Additive manufacturing techniques enable the fabrication of such graded materials and structures. This paper presents the results of a graded material study using two titanium alloys processed using electron beam freeform fabrication, an additive manufacturing process. The results show that the two alloys uniformly mix at various ratios and the resultant static tensile properties of the mixed alloys behave according to rule-of-mixtures. Additionally, the crack growth behavior across an abrupt change from one alloy to the other shows no discontinuity and the crack smoothly transitions from one crack growth regime into another.

  15. Solid Freeform Fabrication: An Enabling Technology for Future Space Missions

    Science.gov (United States)

    Taminger, Karen M. B.; Hafley, Robert A.; Dicus, Dennis L.

    2002-01-01

    The emerging class of direct manufacturing processes known as Solid Freeform Fabrication (SFF) employs a focused energy beam and metal feedstock to build structural parts directly from computer aided design (CAD) data. Some variations on existing SFF techniques have potential for application in space for a variety of different missions. This paper will focus on three different applications ranging from near to far term to demonstrate the widespread potential of this technology for space-based applications. One application is the on-orbit construction of large space structures, on the order of tens of meters to a kilometer in size. Such structures are too large to launch intact even in a deployable design; their extreme size necessitates assembly or erection of such structures in space. A low-earth orbiting satellite with a SFF system employing a high-energy beam for high deposition rates could be employed to construct large space structures using feedstock launched from Earth. A second potential application is a small, multifunctional system that could be used by astronauts on long-duration human exploration missions to manufacture spare parts. Supportability of human exploration missions is essential, and a SFF system would provide flexibility in the ability to repair or fabricate any part that may be damaged or broken during the mission. The system envisioned would also have machining and welding capabilities to increase its utility on a mission where mass and volume are extremely limited. A third example of an SFF application in space is a miniaturized automated system for structural health monitoring and repair. If damage is detected using a low power beam scan, the beam power can be increased to perform repairs within the spacecraft or satellite structure without the requirement of human interaction or commands. Due to low gravity environment for all of these applications, wire feedstock is preferred to powder from a containment, handling, and safety

  16. Efficient Design And Fabrication Of Free-Form Reciprocal Structures

    DEFF Research Database (Denmark)

    Parigi, Dario; Kirkegaard, Poul Henning

    2013-01-01

    Structures based on the principle of reciprocity have been autonomously studied and used since the antiquity on the basis of different needs and purposes. The application of the principle of reciprocity requires the presence of at least two elements, at the same time both supporting and being...... supported by the other with no hierarchy, meeting along their span and never in their vertices. A computational method has been developed to predict and control the geometry of large networks of reciprocally connected, round un-notched elements. The method enables the possibility of using reciprocal...... structures to closely fit any free-form geometry through the determination of the geometric parameters that describe the contact position of each element with the others in the assembly. This method has been applied for the design and realization of a free-form reciprocal structure composed of 506 round, un...

  17. Solid freeform fabrication of piezoelectric actuators by a micro-casting method

    NARCIS (Netherlands)

    Bos, B.; Gorter, H.; Dortmans, L.J.M.G.

    2004-01-01

    In recent years, there has been much interest in the manufacturing of piezoceramic actuators by Solid Freeform Fabrication (SFF) methods, following developments in polymer and metal shaping. With these methods, actuator shapes can be realized that are impossible or very difficult to obtain by tradit

  18. Design and Fabrication of a Free-Form Reciprocal Roof

    DEFF Research Database (Denmark)

    Parigi, Dario

    2015-01-01

    The paper presents the framework and the design and construction process of a freeform reciprocal pavilion realized during a one-week long workshop with the students of the 1st semester of the Master of Science in Architecture and Design, fall 2014, at Aalborg University. The workshop didactic...... of relations between design parameters and a wide array of measurable performances. Due to the reciprocal structures geometric complexity, the shape generation process is handled using the Reciprocalizer, a software tool developed by the author that embeds in a computational environment the constructional...... logic of reciprocal structures. It enables to engage in real time in iterative processes that allows unfolding the geometric complexity and turn it into a source of inspiration for expanding the design space and triggering the development of unique, adapted and integrated design solutions. Reciprocal...

  19. Fabrication of electroless nickel plated aluminum freeform mirror for an infrared off-axis telescope.

    Science.gov (United States)

    Kim, Sanghyuk; Chang, Seunghyuk; Pak, Soojong; Lee, Kwang Jo; Jeong, Byeongjoon; Lee, Gil-jae; Kim, Geon Hee; Shin, Sang Kyo; Yoo, Song Min

    2015-12-01

    Freeform mirrors can be readily fabricated by a single point diamond turning (SPDT) machine. However, this machining process often leaves mid-frequency errors (MFEs) that generate undesirable diffraction effects and stray light. In this work, we propose a novel thin electroless nickel plating procedure to remove MFE on freeform surfaces. The proposed procedure has a distinct advantage over a typical thick plating method in that the machining process can be endlessly repeated until the designed mirror surface is obtained. This is of great importance because the sophisticated surface of a freeform mirror cannot be optimized by a typical SPDT machining process, which can be repeated only several times before the limited thickness of the nickel plating is consumed. We will also describe the baking process of a plated mirror to improve the hardness of the mirror surface, which is crucial for minimizing the degradation of that mirror surface that occurs during the polishing process. During the whole proposed process, the changes in surface figures and textures are monitored and cross checked by two different types of measurements, as well as by an interference pattern test. The experimental results indicate that the proposed thin electroless nickel plating procedure is very simple but powerful for removing MFEs on freeform mirror surfaces.

  20. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    Science.gov (United States)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  1. Advances in Design and Fabrication of Free-Form Reciprocal Structures

    DEFF Research Database (Denmark)

    Parigi, Dario

    2016-01-01

    The paper presents the advances in design and fabrication of free-form Reciprocal Structures, and their application a during a one-week long workshop with the students of the 1st semester of the Master of Science in Architecture and Design, fall 2015, at Aalborg University. Two new factors were...... introduced and tested: a new version of the software Reciprocalizer, and an evolution of the Reciprocalizer Robot. The workshop didactic framework Performance Aided/Assisted Design (PAD) is presented....

  2. Free-form fabrication of composites with embedded sensors

    Science.gov (United States)

    Calvert, Paul D.; Denham, Hugh B.; Anderson, Todd A.

    1999-05-01

    Layerwise processing methods allow parts to be built with sensors placed within the structure and fully embedded. Blocks of epoxy resin have been formed with embedded optical fibers. The fiber can be used to monitor curing and water uptake of the epoxy using ambient light which passes through the resin, is collected by the fiber and analyzed in a near-IR spectrometer. Piezoelectric polymer films have also been embedded in epoxy and used to monitor curing by changes in response to an external stress pulse. In the long run, it would be desirable to form parts containing many sensors with sensitivity differing environmental variables. Epoxy parts have been freeformed with lines of conducting carbon-filled polymer written into the structure during forming. Where they are at the surface of the part, these materials respond to solvent exposure by a resistance change. Parts have been made with sensors distributed across the surface and their ability to sense gradients of solvent vapor, and so direction to a source, is being tested.

  3. Monitoring Electron Beam Freeform Fabrication by Active Machine Vision Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Additive manufacturing is a modern fabrication process by which three dimensional components are built up layer-by-layer. Each layer corresponds to a cross-section...

  4. Freeform fabrication of polymer-matrix composite structures

    Energy Technology Data Exchange (ETDEWEB)

    Kaufman, S.G.; Spletzer, B.L.; Guess, T.L.

    1997-05-01

    The authors have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.

  5. Development of a CW NCRF Photoinjector using Solid Freeform Fabrication (SFF)

    Energy Technology Data Exchange (ETDEWEB)

    Frigola, P; Faillace, L; Rimmer, Robert; Clemens, William; Henry, James; Marhauser, Frank; Wu, Andy; Zhao, Xin; Harrysson, O; Knowlson, K; Mahale, T; Prasanna, G; Horn, Tanja; Medina, F; Wicker, W B

    2010-10-11

    A key issue for high average power, normal conducting radio frequency (NCRF), photoinjectors is efficient structure cooling. To that end, RadiaBeam has been developing the use of Solid Freeform Fabrication (SFF) for the production of NCRF photoinjectors. In this paper we describe the preliminary design, developed in collaboration with JLab, of a high gradient, very high duty cycle, photoinjector combining the cooling efficiency only possible through the use of SFF, and the RF efficiency of a re-entrant gun design. Simulations of the RF and thermal-stress performance are presented, as well as material testing of SFF components.

  6. Personalized implant for high tibial opening wedge: combination of solid freeform fabrication with combustion synthesis process.

    Science.gov (United States)

    Zhim, Fouad; Ayers, Reed A; Moore, John J; Moufarrège, Richard; Yahia, L'Hocine

    2012-09-01

    In this work a new generation of bioceramic personalized implants were developed. This technique combines the processes of solid freeform fabrication (SFF) and combustion synthesis (CS) to create personalized bioceramic implants with tricalcium phosphate (TCP) and hydroxyapatite (HA). These porous bioceramics will be used to fill the tibial bone gap created by the opening wedge high tibial osteotomy (OWHTO). A freeform fabrication with three-dimensional printing (3DP) technique was used to fabricate a metallic mold with the same shape required to fill the gap in the opening wedge osteotomy. The mold was subsequently used in a CS process to fabricate the personalized ceramic implants with TCP and HA compositions. The mold geometry was designed on commercial 3D CAD software. The final personalized bioceramic implant was produced using a CS process. This technique was chosen because it exploits the exothermic reaction between P₂O₅ and CaO. Also, chemical composition and distribution of pores in the implant could be controlled. To determine the chemical composition, the microstructure, and the mechanical properties of the implant, cylindrical shapes were also fabricated using different fabrication parameters. Chemical composition was performed by X-ray diffraction. Pore size and pore interconnectivity was measured and analyzed using an electronic microscope system. Mechanical properties were determined by a mechanical testing system. The porous TCP and HA obtained have an open porous structure with an average 400 µm channel size. The mechanical behavior shows great stiffness and higher load to failure for both ceramics. Finally, this personalized ceramic implant facilitated the regeneration of new bone in the gap created by OWHTO and provides additional strength to allow accelerated rehabilitation.

  7. Texture-Induced Anisotropy in an Inconel 718 Alloy Deposited Using Electron Beam Freeform Fabrication

    Science.gov (United States)

    Tayon, W.; Shenoy, R.; Bird, R.; Hafley, R.; Redding, M.

    2014-01-01

    A test block of Inconel (IN) 718 was fabricated using electron beam freeform fabrication (EBF(sup 3)) to examine how the EBF(sup 3) deposition process affects the microstructure, crystallographic texture, and mechanical properties of IN 718. Tests revealed significant anisotropy in the elastic modulus for the as-deposited IN 718. Subsequent tests were conducted on specimens subjected to a heat treatment designed to decrease the level of anisotropy. Electron backscatter diffraction (EBSD) was used to characterize crystallographic texture in the as-deposited and heat treated conditions. The anisotropy in the as-deposited condition was strongly affected by texture as evidenced by its dependence on orientation relative to the deposition direction. Heat treatment resulted in a significant improvement in modulus of the EBF(sup 3) product to a level nearly equivalent to that for wrought IN 718 with reduced anisotropy; reduction in texture through recrystallization; and production of a more homogeneous microstructure.

  8. Femtosecond laser assisted 3-dimensional freeform fabrication of metal microstructures in fused silica (Conference Presentation)

    Science.gov (United States)

    Ebrahim, Fatmah; Charvet, Raphaël.; Dénéréaz, Cyril; Mortensen, Andreas; Bellouard, Yves

    2017-03-01

    Femtosecond laser exposure of fused silica combined with chemical etching has opened up new opportunities for three-dimensional freeform processing of micro-structures that can form complex micro-devices of silica, integrating optical, mechanical and/or fluidic functionalities. Here, we demontrate an expansion of this process with an additional fabrication step that enables the integration of three-dimensional embedded metallic structures out of useful engineering metals such as silver, gold, copper as well as some of their alloys. This additional step is an adaptation of the pressure infiltration for the insertion of high conductivity, high melting point metals and alloys into topologically complex, femtosecond laser-machined cavities in fused silica. This produces truly 3-dimensional microstructures, including microcoils and needles, within the bulk of glass substrates. Combining this added capability with the existing possibilities of femtosecond laser micromachining (i.e. direct written waveguides, microchannels, resonators, etc.) opens up a host of potential applications for the contactless fabrication of highly integrated monolithic devices that include conductive element of all kind. We present preliminary results from this new fabrication process, including prototype devices that incorporate 3D electrodes with aspect ratios of 1:100 and a feature size resolution down to 2μm. We demonstrate the generation of high electric field gradients (of the order of 1013 Vm-2) in these devices due to the 3-dimensional topology of fabricated microstructures.

  9. Proceedings of the Solid Freeform Fabrication Symposium (3rd) Held in Austin, Texas on 3-5 August 1992

    Science.gov (United States)

    1992-09-01

    Jara- Almonte , Center for Advanced Manufacturing, Mechanical Engineering Department, Clemson University Improved Quality of SFM-Procedures by...25 A PARALLEL SLICING ALGORITHM FOR SOLID FREEFORM FABRICATION PROCESSES C. F. Kirschman, C. C. Jara- Almonte Center for Advanced Manufacturing...Bagchi, C. C. Jara- Almonte , A. A. Ogale, and R. L. Dooley, "An Algorithm to Slice 3D Shapes for Reconstruction in Prototyping Systems", Proceedings

  10. Fabrication of an array-like freeform molding tool for UV-replication using a step and repeat process

    Science.gov (United States)

    Dunkel, J.; Wippermann, F.; Brückner, A.; Reimann, A.; Bräuer, A.

    2013-05-01

    Artificial compound eye cameras are a prominent approach of next generation wafer level cameras for consumer electronics due to their lower z-height compared to conventional single aperture objectives. In order to address low cost and high volume markets, their fabrication is based on a wafer level UV-replication process. The image quality of compound eye cameras can be increased significantly by the use of refractive freeform arrays (RFFA) instead of conventional microlens arrays. Therefore, we present the fabrication of a RFFA wafer level molding tool by a step and repeat process for the first time. The surface qualities of the fabricated structures were characterized with a white light interferometer.

  11. Development of a hybrid scaffold with synthetic biomaterials and hydrogel using solid freeform fabrication technology

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Jin-Hyung; Park, Min; Park, Jaesung; Cho, Dong-Woo [Department of Mechanical Engineering, POSTECH (Korea, Republic of); Kim, Jong Young, E-mail: dwcho@postech.ac.kr [Department of Mechanical Engineering, Andong National University (Korea, Republic of)

    2011-09-15

    Natural biomaterials such as hyaluronic acid, gelatin and collagen provide excellent environments for tissue regeneration. Furthermore, gel-state natural biomaterials are advantageous for encapsulating cells and growth factors. In cell printing technology, hydrogel which contains cells was printed directly to form three-dimensional (3D) structures for tissue or organ regeneration using various types of printers. However, maintaining the 3D shape of the printed structure, which is made only of the hydrogel, is very difficult due to its weak mechanical properties. In this study, we developed a hybrid scaffold consisting of synthetic biomaterials and natural hydrogel using a multi-head deposition system, which is useful in solid freeform fabrication technology. The hydrogel was intentionally infused into the space between the lines of a synthetic biomaterial-based scaffold. The cellular efficacy of the hybrid scaffold was validated using rat primary hepatocytes and a mouse pre-osteoblast MC3T3-E1 cell line. In addition, the collagen hydrogel, which encapsulates cells, was dispensed and the viability of the cells observed. We demonstrated superior effects of the hybrid scaffold on cell adhesion and proliferation and showed the high viability of dispensed cells.

  12. Closed-Loop Process Control for Electron Beam Freeform Fabrication and Deposition Processes

    Science.gov (United States)

    Taminger, Karen M. (Inventor); Hafley, Robert A. (Inventor); Martin, Richard E. (Inventor); Hofmeister, William H. (Inventor)

    2013-01-01

    A closed-loop control method for an electron beam freeform fabrication (EBF(sup 3)) process includes detecting a feature of interest during the process using a sensor(s), continuously evaluating the feature of interest to determine, in real time, a change occurring therein, and automatically modifying control parameters to control the EBF(sup 3) process. An apparatus provides closed-loop control method of the process, and includes an electron gun for generating an electron beam, a wire feeder for feeding a wire toward a substrate, wherein the wire is melted and progressively deposited in layers onto the substrate, a sensor(s), and a host machine. The sensor(s) measure the feature of interest during the process, and the host machine continuously evaluates the feature of interest to determine, in real time, a change occurring therein. The host machine automatically modifies control parameters to the EBF(sup 3) apparatus to control the EBF(sup 3) process in a closed-loop manner.

  13. Freeform design and fabrication: where the proof of the pudding is in verification

    NARCIS (Netherlands)

    Nijkerk, M.D.; Togt-Marinescu, O.E. van der; Gubbels, G.P.H.

    2010-01-01

    A freeform optical surface is typically defined as any surface that does not have an axis of rotational symmetry. These surfaces provide additional degrees of freedom that can lead to improved performance compared to systems that make use solely of conventional optics. The benefits of using

  14. Interactive Modeling of Architectural Freeform Structures - Combining Geometry with Fabrication and Statics

    KAUST Repository

    Jiang, Caigui

    2014-09-01

    This paper builds on recent progress in computing with geometric constraints, which is particularly relevant to architectural geometry. Not only do various kinds of meshes with additional properties (like planar faces, or with equilibrium forces in their edges) become available for interactive geometric modeling, but so do other arrangements of geometric primitives, like honeycomb structures. The latter constitute an important class of geometric objects, with relations to “Lobel” meshes, and to freeform polyhedral patterns. Such patterns are particularly interesting and pose research problems which go beyond what is known for meshes, e.g. with regard to their computing, their flexibility, and the assessment of their fairness.

  15. An integrated approach to design and fabrication of a miniature endoscope using freeform optics

    Science.gov (United States)

    Li, Hui; Naples, Neil J.; Zhao, Xin; Yi, Allen Y.

    2016-08-01

    Endoscopes are important medical optical devices widely used in minimally invasive surgery. However, manufacturing issues such as tight packaging constraints and tolerance requirements hinder their development. These problems often result in high manufacturing cost or poor image quality. To cope with these issues, in this research, a novel endoscope utilizing an off-axis freeform optics is developed by using an integrated ultraprecision diamond machining process. The major optical components of this endoscope include a prism with two reflective surfaces and a freeform entrance surface. In addition, a doublet and a field lens were added to complete the system design. To validate the feasibility of the endoscope design, single-point diamond turning and rastering processes were utilized to machine the required components. After the lenses were machined, the geometry of the lenses was measured using a white light optical profilometer. The results show that their profiles have a manufacture error of ±2 μm along the optical axis. Lastly, the prototype was assembled and tested to evaluate its imaging performance, including measurement of its modulation transfer function.

  16. Fabrication and characterization of toughness-enhanced scaffolds comprising β-TCP/POC using the freeform fabrication system with micro-droplet jetting.

    Science.gov (United States)

    Gao, Li; Li, Cuidi; Chen, Fangping; Liu, Changsheng

    2015-06-24

    A novel elastomeric material, poly(1,8-octanediol-co-citrate) (POC), has demonstrated tremendous versatility because of its advantageous toughness, tunable degradation properties, and efficient drug release capability. In this study, POC was used to improve the mechanical performance of β-tricalcium phosphate (β-Ca3(PO4)2, β-TCP). (3D) β-TCP/POC composite scaffolds were fabricated by a 3D printing technique based on the freeform fabrication system with micro-droplet jetting (FFS-MDJ). The physiochemical properties, compressive modulus, drug release behavior, and cell response of β-TCP/POC composite scaffolds were systematically investigated. The results showed that β-TCP/POC scaffolds had uniform macropores of 300-400 μm, porosity of approximately 45%, biodegradability in phosphate-buffered saline, and high compressive modulus of 50-75 MPa. With the incorporation of POC into β-TCP, the toughness of the composite scaffolds was improved significantly. Moreover, β-TCP/POC scaffolds exhibited sustained drug (ibuprofen (IBU)) release capability. Additionally, β-TCP/POC scaffolds facilitated C2C12 cell attachment and proliferation. It was indicated that the 3D-printed porous β-TCP/POC scaffolds with high compressive modulus and good drug delivery performance might be a promising candidate for bone defect repair.

  17. Fabrication of Blended Polycaprolactone/Poly (Lactic-Co-Glycolic Acid)/β-Tricalcium Phosphate Thin Membrane Using Solid Freeform Fabrication Technology for Guided Bone Regeneration

    Science.gov (United States)

    Shim, Jin-Hyung; Huh, Jung-Bo; Park, Ju Young; Jeon, Young-Chan; Kang, Seong Soo; Kim, Jong Young; Rhie, Jong-Won

    2013-01-01

    This study developed a bioabsorbable-guided bone regeneration membrane made of blended polycaprolactone (PCL), poly(lactic-co-glycolic acid) (PLGA), and beta-tricalcium phosphate (β-TCP) using solid freeform fabrication (SFF) technology. The chemical and physical properties of the membrane were evaluated using field emission scanning electron microscopy, energy dispersive spectroscopy, and a tensile test. In vitro cell activity assays revealed that the adhesion, proliferation, and osteogenic differentiation of seeded adipose-derived stem cells (ADSCs) were significantly promoted by the PCL/PLGA/β-TCP membranes compared with PCL/PLGA membranes. When the PCL/PLGA and PCL/PLGA/β-TCP membranes were implanted on rabbit calvaria bone defects without ADSCs, microcomputed tomography and histological analyses confirmed that the SFF-based PCL/PLGA/β-TCP membranes greatly increased bone formation without the need for bone substitute materials. Moreover, tight integration, which helps to prevent exposure of the membrane, between both membranes and the soft tissues was clearly observed histologically. The SFF-based PCL/PLGA and PCL/PLGA/β-TCP membranes retained their mechanical stability for up to 8 weeks without significant collapse. Furthermore, PCL/PLGA/β-TCP underwent adequate degradation without a significant immune response at 8 weeks. PMID:22934667

  18. Freeform fabrication of tissue-simulating phantoms by combining three-dimensional printing and casting

    Science.gov (United States)

    Shen, Shuwei; Zhao, Zuhua; Wang, Haili; Han, Yilin; Dong, Erbao; Liu, Bin; Liu, Wendong; Cromeens, Barrett; Adler, Brent; Besner, Gail; Ray, William; Hoehne, Brad; Xu, Ronald

    2016-03-01

    Appropriate surgical planning is important for improved clinical outcome and minimal complications in many surgical operations, such as a conjoined twin separation surgery. We combine 3D printing with casting and assembling to produce a solid phantom of high fidelity to help surgeons for better preparation of the conjoined twin separation surgery. 3D computer models of individual organs were reconstructed based on CT scanned data of the conjoined twins. The models were sliced, processed, and converted to an appropriate format for Fused Deposition Modeling (FDM). The skeletons of the phantom were printed directly by FDM using Acrylonitrile-Butadiene-Styrene (ABS) material, while internal soft organs were fabricated by casting silicon materials of different compositions in FDM printed molds. The skeleton and the internal organs were then assembled with appropriate fixtures to maintain their relative positional accuracies. The assembly was placed in a FMD printed shell mold of the patient body for further casting. For clear differentiation of different internal organs, CT contrast agents of different compositions were added in the silicon cast materials. The produced phantom was scanned by CT again and compared with that of the original computer models of the conjoined twins in order to verify the structural and positional fidelity. Our preliminary experiments showed that combining 3D printing with casting is an effective way to produce solid phantoms of high fidelity for the improved surgical planning in many clinical applications.

  19. Paneling architectural freeform surfaces

    KAUST Repository

    Eigensatz, Michael

    2010-07-26

    The emergence of large-scale freeform shapes in architecture poses big challenges to the fabrication of such structures. A key problem is the approximation of the design surface by a union of patches, socalled panels, that can be manufactured with a selected technology at reasonable cost, while meeting the design intent and achieving the desired aesthetic quality of panel layout and surface smoothness. The production of curved panels is mostly based on molds. Since the cost of mold fabrication often dominates the panel cost, there is strong incentive to use the same mold for multiple panels. We cast the major practical requirements for architectural surface paneling, including mold reuse, into a global optimization framework that interleaves discrete and continuous optimization steps to minimize production cost while meeting user-specified quality constraints. The search space for optimization is mainly generated through controlled deviation from the design surface and tolerances on positional and normal continuity between neighboring panels. A novel 6-dimensional metric space allows us to quickly compute approximate inter-panel distances, which dramatically improves the performance of the optimization and enables the handling of complex arrangements with thousands of panels. The practical relevance of our system is demonstrated by paneling solutions for real, cutting-edge architectural freeform design projects. © 2010 ACM.

  20. Paneling architectural freeform surfaces

    KAUST Repository

    Eigensatz, Michael

    2010-07-25

    The emergence of large-scale freeform shapes in architecture poses big challenges to the fabrication of such structures. A key problem is the approximation of the design surface by a union of patches, so-called panels, that can be manufactured with a selected technology at reasonable cost, while meeting the design intent and achieving the desired aesthetic quality of panel layout and surface smoothness. The production of curved panels is mostly based on molds. Since the cost of mold fabrication often dominates the panel cost, there is strong incentive to use the same mold for multiple panels. We cast the major practical requirements for architectural surface paneling, including mold reuse, into a global optimization framework that interleaves discrete and continuous optimization steps to minimize production cost while meeting user-specified quality constraints. The search space for optimization is mainly generated through controlled deviation from the design surface and tolerances on positional and normal continuity between neighboring panels. A novel 6-dimensional metric space allows us to quickly compute approximate inter-panel distances, which dramatically improves the performance of the optimization and enables the handling of complex arrangements with thousands of panels. The practical relevance of our system is demonstrated by paneling solutions for real, cutting-edge architectural freeform design projects.

  1. Development of a bone reconstruction technique using a solid free-form fabrication (SFF)-based drug releasing scaffold and adipose-derived stem cells.

    Science.gov (United States)

    Lee, Jin Woo; Kim, Ki-Joo; Kang, Kyung Shin; Chen, Shaochen; Rhie, Jong-Won; Cho, Dong-Woo

    2013-07-01

    For tissue regeneration, three essential components of scaffolds, signals (biomolecules), and cells are required. Moreover, because bony defects are three-dimensional in many clinical circumstances, an exact 3D scaffold is important. Therefore, we proposed an effective reconstruction tool for cranial defects using human adipose-derived stem cells (hADSCs) and a 3D functional scaffold fabricated by solid free-form fabrication (SFF) technology that secretes biomolecules. We fabricated poly(propylene fumarate)-based 3D scaffolds with embedded microsphere-deliverable bone morphogenetic protein-2 (BMP-2) by microstereolithography. BMP-2-loaded SFF scaffolds with/without hADSCs (SFF/BMP/hADSCs scaffolds and SFF/BMP scaffolds, respectively) and BMP-2-unloaded SFF scaffolds (SFF scaffolds) were then implanted in rat crania, and in vivo bone formation was observed. Analyses of bone formation areas using micro-computed tomography (micro-CT) showed the superiority of SFF/BMP/hADSCs scaffolds. Hematoxylin and eosin stain, Masson's trichrome stain, and collagen type-I stain supported the results of the micro-CT scan. And human leukocyte antigen-ABC showed that seeded, differentiated hADSCs were well grown and changed to the bone tissue at the inside of the scaffold. Results showed that our combination of a functional 3D scaffold and hADSCs may be a useful tool for improving the reconstruction quality of severe bony defects in which thick bone is required.

  2. Effect of pore architecture and stacking direction on mechanical properties of solid freeform fabrication-based scaffold for bone tissue engineering.

    Science.gov (United States)

    Lee, Jung-Seob; Cha, Hwang Do; Shim, Jin-Hyung; Jung, Jin Woo; Kim, Jong Young; Cho, Dong-Woo

    2012-07-01

    Fabrication of a three-dimensional (3D) scaffold with increased mechanical strength may be an essential requirement for more advanced bone tissue engineering scaffolds. Various material- and chemical-based approaches have been explored to enhance the mechanical properties of engineered bone tissue scaffolds. In this study, the effects of pore architecture and stacking direction on the mechanical and cell proliferation properties of a scaffold were investigated. The 3D scaffold was prepared using solid freeform fabrication technology with a multihead deposition system. Various types of scaffolds with different pore architectures (lattice, stagger, and triangle types) and stacking directions (horizontal and vertical directions) were fabricated with a blend of polycaprolactone and poly lactic-co-glycolic acid. In compression tests, the triangle-type scaffold was the strongest among the experimental groups. Stacking direction affected the mechanical properties of scaffolds. An in vitro cell counting kit-8 assay showed no significant differences in optical density depending on the different pore architectures and stacking directions. In conclusion, mechanical properties of scaffolds can be enhanced by controlling pore architecture and stacking direction.

  3. Zometool Rationalization of Freeform Surfaces.

    Science.gov (United States)

    Zimmer, Henrik; Kobbelt, Leif

    2014-10-01

    An ever broader availability of freeform designs together with an increasing demand for product customization has lead to a rising interest in efficient physical realization of such designs, the trend toward personal fabrication. Not only large-scale architectural applications are (becoming increasingly) popular but also different consumer-level rapid-prototyping applications, including toy and 3D puzzle creation. In this work we present a method for do-it-yourself reproduction of freeform designs without the typical limitation of state-of-the-art approaches requiring manufacturing custom parts using semi-professional laser cutters or 3D printers. Our idea is based on a popular mathematical modeling system (Zometool) commonly used for modeling higher dimensional polyhedra and symmetric structures such as molecules and crystal lattices. The proposed method extends the scope of Zometool modeling to freeform, disk-topology surfaces. While being an efficient construction system on the one hand (consisting only of a single node type and nine different edge types), this inherent discreteness of the Zometool system, on the other hand gives rise to a hard approximation problem. We base our method on a marching front approach, where elements are not added in a greedy sense, but rather whole regions on the front are filled optimally, using a set of problem specific heuristics to keep complexity under control.

  4. Mechanical study of polycaprolactone-hydroxyapatite porous scaffolds created by porogen-based solid freeform fabrication method.

    Science.gov (United States)

    Lu, Lin; Zhang, Qingwei; Wootton, David M; Chiou, Richard; Li, Dichen; Lu, Bingheng; Lelkes, Peter I; Zhou, Jack

    2014-12-30

    Polycaprolactone (PCL) and polycaprolactone-hydroxyapatite (PCL-HA) scaffolds with 600-µm pore size were fabricated by drop-on-demand printing (DDP) structured porogen method followed with injection molding. Specimens with special dimensions of 4.2×4.2×5.4 mm3 and 6.6×6.6×13.8 mm3 were designed and fabricated for compression and tensile tests, respectively. The mechanical study was performed on both solid and porous PCL and PCL-HA samples. The effect on mechanical properties of the HA content ratio in PCL-HA composites was investigated. Porous scaffold made of 80/20 PCL-HA composite had an ultimate compressive strength of 3.7±0.2 MPa and compression modulus of 61.4±3.4 MPa, which is in the range of reported trabecular bone's compressive strength. Increasing the concentration of HA in the composites raised compressive properties and stiffness significantly (PTensile test of solid PCL and PCL-HA composites showed that the ultimate tensile strength and tensile modulus increased with increases of the concentration of HA in the composites. The tensile test was also conducted on PCL porous scaffold; the result indicated that the scaffold was slightly softer and weaker in tension compared with compression. Combining compression and tensile test results, our study may guide the possible application of these biomaterials in bone tissue engineering and support further development of microstructure-based models of scaffold mechanical properties.

  5. Freeform Honeycomb Structures

    KAUST Repository

    Jiang, Caigui

    2014-07-01

    Motivated by requirements of freeform architecture, and inspired by the geometry of hexagonal combs in beehives, this paper addresses torsion-free structures aligned with hexagonal meshes. Since repetitive geometry is a very important contribution to the reduction of production costs, we study in detail “honeycomb structures”, which are defined as torsion-free structures where the walls of cells meet at 120 degrees. Interestingly, the Gauss-Bonnet theorem is useful in deriving information on the global distribution of node axes in such honeycombs. This paper discusses the computation and modeling of honeycomb structures as well as applications, e.g. for shading systems, or for quad meshing. We consider this paper as a contribution to the wider topic of freeform patterns, polyhedral or otherwise. Such patterns require new approaches on the technical level, e.g. in the treatment of smoothness, but they also extend our view of what constitutes aesthetic freeform geometry.

  6. Metrological multispherical freeform artifact

    Science.gov (United States)

    Blobel, Gernot; Wiegmann, Axel; Siepmann, Jens; Schulz, Michael

    2016-07-01

    Precisely known artifacts are required to characterize the accuracy of asphere and freeform measuring instruments. To this end the best knowledge of the surface characteristics in conjunction with a low measurement uncertainty are necessary. Because this is a challenging task for typical freeform surfaces used in optical systems, the concept of "metrological" artifacts is introduced. We have developed a multispherical freeform artifact for performance tests of tactile touch probe and contact-free optical measuring systems. The measurement accuracy of the complete form and the deviation from calibrated spherical sections can thus be determined. The radius calibration of multiple spherical sections is performed with an extended radius measuring procedure by interferometry. Evaluated surface forms of different measuring methods and the radii determined can be compared to each other. In this study, a multispherical freeform specimen made of copper, with two differing radii, has been measured by two optical measuring methods, a full field measuring tilted-wave interferometer and a high accuracy cylinder coordinate measuring machine with an optical probe. The surface form measurements are evaluated and compared, and the radii determined are compared to the results of a radius measurement bench.

  7. Implementing ISO standard-compliant freeform component drawings

    Science.gov (United States)

    Youngworth, Richard N.; Kiontke, Sven R.; Aikens, David M.

    2016-07-01

    Successful fabrication of aspheres requires all parts of the process chain including design, production, and measurements. Aspheres now are well-established and accepted as an equal optical element, when done properly. Research and industry have now started to focus efforts to develop the next element that propels the field forward in capability, namely the optical freeform surface. An essential factor enabling wide use of freeforms is communicating requirements. This paper discusses form description and tolerancing additions to ISO 10110 to accommodate freeform surfaces. Information stating how ISO 10110 and related standards documents such as ISO 14999-4 are being continually developed to meet the requirements for specifying freeform surfaces is also provided. This paper further provides an example monolithic freeform element using the recently updated relevant parts of ISO 10110. The first manufacturing of this component has been successful, and this paper shows the role the ISO standard has played in success. Definitions for toleranced parameters, such as surface registration (centration) and form deviation (irregularity, slope, Zernike, PV, and PVr), are also indicated. The monolithic example also shows how to use the defined data and definitions for metrology and data handling. Metrology results for the freeform surface are given.

  8. Metasurface Freeform Nanophotonics

    CERN Document Server

    Zhan, Alan; Dodson, Christopher M; Majumdar, Arka

    2016-01-01

    Freeform optics aims to expand the toolkit of optical elements by allowing for more complex phase geometries beyond rotational symmetry. Complex, asymmetric curvatures are employed to enhance the performance of optical components while minimizing their weight and size. Unfortunately, these asymmetric forms are often difficult to manufacture at the nanoscale with current technologies. Metasurfaces are planar sub-wavelength structures that can control the phase, amplitude, and polarization of incident light, and can thereby mimic complex geometric curvatures on a flat, wavelength-scale thick surface. We present a methodology for designing analogues of freeform optics using a low contrast dielectric metasurface platform for operation at visible wavelengths. We demonstrate a cubic phase plate with a point spread function exhibiting enhanced depth of field over 300 {\\mu}m along the optical axis with potential for performing metasurface-based white light imaging, and an Alvarez lens with a tunable focal length rang...

  9. Freeform reflectors for architectural lighting.

    Science.gov (United States)

    Zhu, Ruidong; Hong, Qi; Zhang, Hongxia; Wu, Shin-Tson

    2015-12-14

    We propose an improved method to design freeform reflectors for architectural lighting: one for accent lighting and another for large area wall washing. The designed freeform reflectors effectively distribute light fluxes over the target surfaces, and generate appropriate illumination patterns for comfortable visual environments, which provides greater flexibility for lighting designs, allows many challenging designs, and improves energy-efficiency simultaneously.

  10. Accuracy of freeform manufacturing processes

    NARCIS (Netherlands)

    Gubbels, G.P.H.; Venrooy, B.W.H.; Henselmans, R.

    2009-01-01

    The breakthrough of freeform optics is limited by manufacturing and metrology technology. However, today's manufacturing machines like polishing robots and diamond turning machines are accurate enough to produce good surface quality, so the question is how accurate can a freeform be produced. To inv

  11. Investigations on freeform measurements

    DEFF Research Database (Denmark)

    Savio, Enrico; Costacurta, A.; De Chiffre, Leonardo

    This report is made as a part of the project Easytrac, an EU project under the programme: Competitive and Sustainable Growth: Contract No: G6RD-CT-2000-00188, coordinated by UNIMETRIK S.A. (Spain). The project is concerned with low uncertainty calibrations on coordinate measuring machines....... The Centre for Geometrical Metrology (CGM) at the Technical University of Denmark takes care of free form measurements, in collaboration with DIMEG, University of Padova, Italy. The present report describes some preliminary investigations on freeform measurements....

  12. Freeform turning lathe with direct drives and aerostatic bearing

    Science.gov (United States)

    Guan, Chao-liang; Dai, Yi-fan; Yin, Zi-qiang; Yang, Fan

    2009-05-01

    More and more precision freeform parts are required by defense technology and national economy today and in the future. The applications of freeform parts have traditionally conformed to the limitations imposed by practical limits on high effective fabricating technology. Single point diamond turning is one of the important methods of machining freeform surface parts. Generally speaking, optical freeform surfaces have complex geometrical surface shapes and require ultra smooth surface (roughness down to 10nm) and high form accuracy (form accuracy down to several ten nanometers). So, the ultra precision turning lathe must improve the motion accuracy, dynamic stiffness and bandwidth of every axis. Direct drive technology combined with aerostatic bearing do not affect by frication and eliminate the micro-backlash and creeping; reduce the number of transmission element, shorten the transmitted chains and be propitious to improve dynamic stiffness and bandwidth. This paper presents a ultra precision diamond turning lathe with linear motor and aerostatic guide drive system. Combined with the lathe a FTS (Fast Tool Servo) system driven by voice coil actor is use to machining free form surface. The turning experiments show that this lathe can satisfy the requirement of machine freeform surface.

  13. FAME: freeform active mirror experiment

    Science.gov (United States)

    Aitink-Kroes, Gabby; Agócs, Tibor; Miller, Chris; Black, Martin; Farkas, Szigfrid; Lemared, Sabri; Bettonvil, Felix; Montgomery, David; Marcos, Michel; Jaskó, Attila; van Duffelen, Farian; Challita, Zalpha; Fok, Sandy; Kiaeerad, Fatemeh; Hugot, Emmanuel; Schnetler, Hermine; Venema, Lars

    2016-07-01

    FAME is a four-year project and part of the OPTICON/FP7 program that is aimed at providing a breakthrough component for future compact, wide field, high resolution imagers or spectrographs, based on both Freeform technology, and the flexibility and versatility of active systems. Due to the opening of a new parameter space in optical design, Freeform Optics are a revolution in imaging systems for a broad range of applications from high tech cameras to astronomy, via earth observation systems, drones and defense. Freeform mirrors are defined by a non-rotational symmetry of the surface shape, and the fact that the surface shape cannot be simply described by conicoids extensions, or off-axis conicoids. An extreme freeform surface is a significantly challenging optical surface, especially for UV/VIS/NIR diffraction limited instruments. The aim of the FAME effort is to use an extreme freeform mirror with standard optics in order to propose an integrated system solution for use in future instruments. The work done so far concentrated on identification of compact, fast, widefield optical designs working in the visible, with diffraction limited performance; optimization of the number of required actuators and their layout; the design of an active array to manipulate the face sheet, as well as the actuator design. In this paper we present the status of the demonstrator development, with focus on the different building blocks: an extreme freeform thin face sheet, the active array, a highly controllable thermal actuator array, and the metrology and control system.

  14. Freeform Fabrication of Magnetophotonic Crystals with Diamond Lattices of Oxide and Metallic Glasses for Terahertz Wave Control by Micro Patterning Stereolithography and Low Temperature Sintering

    Directory of Open Access Journals (Sweden)

    Maasa Nakano

    2013-04-01

    Full Text Available Micrometer order magnetophotonic crystals with periodic arranged metallic glass and oxide glass composite materials were fabricated by stereolithographic method to reflect electromagnetic waves in terahertz frequency ranges through Bragg diffraction. In the fabrication process, the photo sensitive acrylic resin paste mixed with micrometer sized metallic glass of Fe72B14.4Si9.6Nb4 and oxide glass of B2O3·Bi2O3 particles was spread on a metal substrate, and cross sectional images of ultra violet ray were exposed. Through the layer by layer stacking, micro lattice structures with a diamond type periodic arrangement were successfully formed. The composite structures could be obtained through the dewaxing and sintering process with the lower temperature under the transition point of metallic glass. Transmission spectra of the terahertz waves through the magnetophotonic crystals were measured by using a terahertz time domain spectroscopy.

  15. Advanced free-form micro tooling

    DEFF Research Database (Denmark)

    Tosello, Guido; Gavillet, J.

    2011-01-01

    The present deliverable contains the report of the work and results achieved within the framework of WP 2.2 in Tasks 2.2.4 “Advanced free-form micro tooling” in experimental research done regarding practical applications of methods of applying nano structures to tooling solutions. As part of Task 2...... nanometre features can affect physical and optical properties of the surface [Liu03][Por99]. Since sub-μm feature details with ultra-low tolerances have to be manufactured, these structures are usually fabricated using clean room technologies or direct ultra precision machining procedures. Methods such as e......-beam lithography and nano imprinting lithography [Che05][Che09] have high manufacturing cost and a low throughput. The aim was obtain large tool area with nano structures patterning without using energy intensive nano machining (e.g. focus ion beam, X-ray lithography, etc) but, instead, by exploiting the advantage...

  16. Freeform electronics for advanced healthcare

    KAUST Repository

    Hussain, Muhammad Mustafa

    2017-02-16

    Freeform (physically flexible, stretchable and reconfigurable) electronics can be critical enabler for advanced personalized healthcare. With increased global population and extended average lifetime of mankind, it is more important than ever to integrate advanced electronics into our daily life for advanced personalized healthcare. In this paper, we discuss some critical criteria to design such electronics with enabling applications.

  17. Geometric Rationalization for Freeform Architecture

    KAUST Repository

    Jiang, Caigui

    2016-06-20

    The emergence of freeform architecture provides interesting geometric challenges with regards to the design and manufacturing of large-scale structures. To design these architectural structures, we have to consider two types of constraints. First, aesthetic constraints are important because the buildings have to be visually impressive. Sec- ond, functional constraints are important for the performance of a building and its e cient construction. This thesis contributes to the area of architectural geometry. Specifically, we are interested in the geometric rationalization of freeform architec- ture with the goal of combining aesthetic and functional constraints and construction requirements. Aesthetic requirements typically come from designers and architects. To obtain visually pleasing structures, they favor smoothness of the building shape, but also smoothness of the visible patterns on the surface. Functional requirements typically come from the engineers involved in the construction process. For exam- ple, covering freeform structures using planar panels is much cheaper than using non-planar ones. Further, constructed buildings have to be stable and should not collapse. In this thesis, we explore the geometric rationalization of freeform archi- tecture using four specific example problems inspired by real life applications. We achieve our results by developing optimization algorithms and a theoretical study of the underlying geometrical structure of the problems. The four example problems are the following: (1) The design of shading and lighting systems which are torsion-free structures with planar beams based on quad meshes. They satisfy the functionality requirements of preventing light from going inside a building as shad- ing systems or reflecting light into a building as lighting systems. (2) The Design of freeform honeycomb structures that are constructed based on hex-dominant meshes with a planar beam mounted along each edge. The beams intersect without

  18. Free-form illumination optics

    Science.gov (United States)

    Mohedano, Rubén; Chaves, Julio; Hernández, Maikel

    2016-04-01

    In many illumination problems, the beam pattern needed and/or some geometrical constraints lead to very asymmetric design conditions. These asymmetries have been solved in the past by means of arrangements of rotationally symmetric or linear lamps aimed in different directions whose patterns overlap to provide the asymmetric prescriptions or by splitting one single lamp into several sections, each one providing a part of the pattern. The development of new design methods yielding smooth continuous free-form optical surfaces to solve these challenging design problems, combined with the proper CAD modeling tools plus the development of multiple axes diamond turn machines, give birth to a new generation of optics. These are able to offer the performance and other advanced features, such as efficiency, compactness, or aesthetical advantages, and can be manufactured at low cost by injection molding. This paper presents two examples of devices with free-form optical surfaces, a camera flash, and a car headlamp.

  19. Free-form architectural envelopes: Digital processes opportunities of industrial production at a reasonable price

    Directory of Open Access Journals (Sweden)

    E. Castaneda

    2015-06-01

    Full Text Available Free-form architecture is one of the major challenges for architects, engineers, and the building industry. This is due to the inherent difficulty of manufacturing double curvature facades at reasonable prices and quality. This paper discusses the possibilities of manufacturing free-form facade panels for architectural envelopes supported by recent advances in CAD/CAM systems and digital processes. These methods allow for no-mould processes, thus reducing the final price. Examples of actual constructions will be presented to prove the viability of computer numerically controlled (CNC fabrication technologies. Scientific literature will be reviewed. Promising fabrication methods (additive, subtractive, forming to accomplish this proposal will be discussed. This research will provide valuable information regarding the feasibility of manufacturing free-form panels for architectural envelopes at lower prices.  

  20. Direct design of freeform surfaces and freeform imaging systems with a point-by-point three-dimensional construction-iteration method.

    Science.gov (United States)

    Yang, Tong; Zhu, Jun; Wu, Xiaofei; Jin, Guofan

    2015-04-20

    In this paper, we proposed a general direct design method for three-dimensional freeform surfaces and freeform imaging systems based on a construction-iteration process. In the preliminary surfaces-construction process, the coordinates as well as the surface normals of the data points on the multiple freeform surfaces can be calculated directly considering the rays of multiple fields and different pupil coordinates. Then, an iterative process is employed to significantly improve the image quality or achieve a better mapping relationship of the light rays. Three iteration types which are normal iteration, negative feedback and successive approximation are given. The proposed construction-iteration method is applied in the design of an easy aligned, low F-number off-axis three-mirror system. The primary and tertiary mirrors can be fabricated on a single substrate and form a single element in the final system. The secondary mirror is simply a plane mirror. With this configuration, the alignment difficulty of a freeform system can be greatly reduced. After the preliminary surfaces-construction stage, the freeform surfaces in the optical system can be generated directly from an initial planar system. Then, with the iterative process, the average RMS spot diameter decreased by 75.4% compared with the system before iterations, and the maximum absolute distortion decreased by 94.2%. After further optimization with optical design software, good image quality which is closed to diffraction-limited is achieved.

  1. Freeform mirror for illumination system of color-sequential LCOS pico projector

    Science.gov (United States)

    Peng, Wei-Jei; Chen, Chun-Chieh; Huang, Chien-Yao; Hsu, Wei-Yao

    2014-09-01

    An efficient and uniform illumination system with a freeform mirror for a color-sequential LCOS pico projector based on LED is proposed in this paper. The novel homogenizer is composed of a micro lens array and a freeform mirror. A freeform mirror with XY polynomial profile is adopted for the reshaping of light pattern, the correction of keystone distortion and the folding mirror for the reduction of volume. Typically, the design of micro lens array, the aspect ratio of the lenslet is corresponding with that of the panel. However, the crosstalk phenomenon occurs due to each lenslet with different collecting angle in horizontal and vertical direction, especially when the aspect ratio of the panel in our study is 16:9. The crosstalk phenomenon not only reduces efficiency but also generates stray light on the panel. Therefore, we use a micro lens array with square lenslet to eliminate it. Subsequently, the square light pattern on the panel needs to be reshaped to fit the aspect ratio of the panel. A cylindrical mirror with a fixed power is used to compress the light pattern first. However, for the requirement of different focal distances from the cylindrical mirror to the panel on entire surface, it generates severe keystone distortion. A freeform mirror with progressive power variation is employed for the correction of keystone distortion with high overfilled efficiency and the reshaping of the light pattern fitting the ratio of the panel. In the results of optical simulation, JBMA uniformity on the panel is 98 % and the coupling efficiency from LED to the plane of the panel is 85 %. Furthermore, the alignment tolerance of the freeform mirror has also been discussed. Finally, the freeform mirror is fabricated by ultra-precision diamond milling process. The form accuracy and surface roughness of the freeform mirror are less than 0.5 um and 5 nm, respectively.

  2. Geometric Computing for Freeform Architecture

    KAUST Repository

    Wallner, J.

    2011-06-03

    Geometric computing has recently found a new field of applications, namely the various geometric problems which lie at the heart of rationalization and construction-aware design processes of freeform architecture. We report on our work in this area, dealing with meshes with planar faces and meshes which allow multilayer constructions (which is related to discrete surfaces and their curvatures), triangles meshes with circle-packing properties (which is related to conformal uniformization), and with the paneling problem. We emphasize the combination of numerical optimization and geometric knowledge.

  3. Freeform high-speed large-amplitude deformable Piezo Mirrors

    CERN Document Server

    Wapler, Matthias C; Wallrabe, Ulrike

    2013-01-01

    We present a new type of tunable mirror with sharply-featured freeform displacement profiles, large displacements of several 100\\mu m and high operating frequencies close to the kHz range at 15mm diameter. The actuation principle is based on a recently explored "topological" displacement mode of piezo sheets. The prototypes presented here include a rotationally symmetric axicon, a hyperbolic sech-icon and a non-symmetric pyram-icon and are scalable to smaller dimensions. The fabrication process is economic and cleanroom-free, and the optical quality is sufficient to demonstrate the diffraction patterns of the optical elements.

  4. Freeform inkjet printing of cellular structures with bifurcations.

    Science.gov (United States)

    Christensen, Kyle; Xu, Changxue; Chai, Wenxuan; Zhang, Zhengyi; Fu, Jianzhong; Huang, Yong

    2015-05-01

    Organ printing offers a great potential for the freeform layer-by-layer fabrication of three-dimensional (3D) living organs using cellular spheroids or bioinks as building blocks. Vascularization is often identified as a main technological barrier for building 3D organs. As such, the fabrication of 3D biological vascular trees is of great importance for the overall feasibility of the envisioned organ printing approach. In this study, vascular-like cellular structures are fabricated using a liquid support-based inkjet printing approach, which utilizes a calcium chloride solution as both a cross-linking agent and support material. This solution enables the freeform printing of spanning and overhang features by providing a buoyant force. A heuristic approach is implemented to compensate for the axially-varying deformation of horizontal tubular structures to achieve a uniform diameter along their axial directions. Vascular-like structures with both horizontal and vertical bifurcations have been successfully printed from sodium alginate only as well as mouse fibroblast-based alginate bioinks. The post-printing fibroblast cell viability of printed cellular tubes was found to be above 90% even after a 24 h incubation, considering the control effect.

  5. Freeforming of Ceramics and Composites from Colloidal Slurries

    Energy Technology Data Exchange (ETDEWEB)

    CESARANO III,JOSEPH; DENHAM,HUGH B.; STUECKER,JOHN N.; BAER,THOMAS A.; GRIFFITH,MICHELLE L.

    1999-12-01

    This report is a summary of the work completed for an LDRD project. The objective of the project was to develop a solid freeform fabrication technique for ceramics and composites from fine particle slurries. The work was successful and resulted in the demonstration of a manufacturing technique called robocasting. Some ceramic components may pow be fabricated without the use of molds or tooling by dispensing colloidal suspensions through an orifice and stacking two-dimensional layers into three-dimensional shapes. Any conceivable two-dimensional pattern may be ''written'' layer by layer into a three-dimensional shape. Development of the robocasting technique required the materials expertise for fabrication and theological control of very highly concentrated fine particle slurries, and development of robotics for process control and optimization. Several ceramic materials have been manufactured and characterized. Development of techniques for robocasting multiple materials simultaneously have also been developed to build parts with unique structures or graded compositions.

  6. Freeform metrology using subaperture stitching interferometry

    Science.gov (United States)

    Supranowitz, Chris; Lormeau, Jean-Pierre; Maloney, Chris; Murphy, Paul; Dumas, Paul

    2016-11-01

    As applications for freeform optics continue to grow, the need for high-precision metrology is becoming more of a necessity. Currently, coordinate measuring machines (CMM) that implement touch probes or optical probes can measure the widest ranges of shapes of freeform optics, but these measurement solutions often lack sufficient lateral resolution and accuracy. Subaperture stitching interferometry (SSI™) extends traditional Fizeau interferometry to provide accurate, high-resolution measurements of flats, spheres, and aspheres, and development is currently on-going to enable measurements of freeform surfaces. We will present recent freeform metrology results, including repeatability and cross-test data. We will also present MRF® polishing results where the stitched data was used as the input "hitmap" to the deterministic polishing process.

  7. Data handling and representation of freeform surfaces

    Science.gov (United States)

    Steinkopf, Ralf; Dick, Lars; Kopf, Tino; Gebhardt, Andreas; Risse, Stefan; Eberhardt, Ramona

    2011-10-01

    Freeform surfaces enable innovative optics. They are not limited by axis symmetry and hence they are almost free in design. They are used to reduce the installation space and enhance the performance of optical elements. State of the art optical design tools are computing with powerful algorithms to simulate freeform surfaces. Even new mathematical approaches are under development /1/. In consequence, new optical designs /2/ are pushing the development of manufacturing processes consequently and novel types of datasets have to proceed through the process chain /3/. The complexity of these data is the huge challenge for the data handling. Because of the asymmetrical and 3-dimensional surfaces of freeforms, large data volumes have to be created, trimmed, extended and fitted. All these processes must be performed without losing the accuracy of the original design data. Additionally, manifold types of geometries results in different kinds of mathematical representations of freeform surfaces and furthermore the used CAD/CAM tools are dealing with a set of spatial transport formats. These are all reasons why manufacture-oriented approaches for the freeform data handling are not yet sufficiently developed. This paper suggests a classification of freeform surfaces based on the manufacturing methods which are offered by diamond machining. The different manufacturing technologies, ranging from servo-turning to shaping, require a differentiated approach for the data handling process. The usage of analytical descriptions in form of splines and polynomials as well as the application of discrete descriptions like point clouds is shown in relation to the previously made classification. Advantages and disadvantages of freeform representations are discussed. Aspects of the data handling in between different process steps are pointed out and suitable exchange formats for freeform data are proposed. The described approach offers the possibility for efficient data handling from optical

  8. New strategies and developments in transparent free-form design: From facetted to nearly smooth envelopes

    KAUST Repository

    Baldassini, Niccolo

    2009-09-01

    Free-form geometries in architecture pose new challenges to designers and engineers. Form, structure and fabrication processes are closely linked, which makes the realization of complex architectural free-form structures even harder. Free-form transparent design today is mainly based on triangularly facetted forms or quadrilateral meshes supported by a structure composed of rectilinear bars, with strong shape restrictions. After a brief review of the history, we report on some very recent progress in this area. Beginning with a presentation of improved methods for triangle mesh design, we also discuss experiences in coupling triangular glass panels with continuous curved structures, seeking an optimised structural behaviour and simplified connections. Furthermore, we present how the results of research on planar quadrilateral (PQ) meshes lead the way to optimized beam layouts and the breakdown of free-form shapes using planar quadrilateral panels. PQ meshes are rooted in discrete differential geometry, an active area of mathematical research. Using recent projects as examples, we discuss how transparent free-form envelopes with a smooth visual appearance are achievable if the structure is designed to adhere to the limits of current glazing technology and the surfaces are reasonably simple (e.g. rotational, overall developable, or of a small scale). In section 6 we show how the latter restriction can be relaxed: the theoretical and computational methodology for PQ meshes can easily be extended to create nearly smooth approximations of free-form surfaces by single-curved panels. This has a strong impact on glass panelling design, since it avoids expensive double-curvature glass and exploits cold-bending technology. We elaborate on how this discretisation technique goes hand in hand with the technology for construction of the structure, glazing system and structural joints. Our approach has been tested in three case studies, each one validating a particular aspect of

  9. Freeform and advanced optics for ELT instrumentation

    Science.gov (United States)

    Geyl, Roland

    2016-07-01

    In this paper we share some recent work performed at REOSC in the domain of advanced optics for space and that is also directly applicable to astronomical instrumentation, e.g. for the Extremely Large Telescopes (ELT), the construction of which has already started. We present firstly the results of some design investigations performed on Three Mirror Anastigmat (TMA) imaging optics when using freeform optical surfaces clearly showing gain in performance (WFE, distortion, … ) or compactness of the optics. We separate smart freeform from more aggressive freeform offering increased level of gain in design performances. Secondly we present our development in freeform and direct off-axis high performance optical manufacturing capabilities and the industrialization efforts conducted in the frame of the European Extremely Large Telescope (E-ELT) primary mirror segments. A third subject is the demonstration of an extreme freeform surface manufacturing with the prototyping of a huge 500 mm aperture, 90° deviation angle, F/2.5 high output NA Off Axis Parabola (OAP), a unique achievement aimed to confirm the viability of potential new design opportunities involving such type of extreme optics. Finally we present in this paper our technology development on polishing layer for SiC material, named R-SiC, a polishing layer that reduces costs, risks and schedule for advanced SiC optics manufacturing for Vis and IR applications.

  10. Investigation of TMA systems with different freeform surfaces

    Science.gov (United States)

    Zhong, Y.; Gross, H.; Broemel, A.; Kirschstein, S.; Petruck, P.; Tuennermann, A.

    2015-09-01

    Three mirror anastigmats (TMA) are telescopic optical systems with only plane symmetry, that allow for good image quality without any central obscuration. The complexities of manufacturing and alignment can be reduced by fabricating the first mirror and the third mirror in one piece and defining a common axis of all the mirrors. It is attractive to use off-axis used aspheres and to come to an acceptable performance with the smallest number of freeform surfaces. In this paper, different types of freeform surfaces are considered to evaluate their potential. In the performed case study, the correction of spherical aberration and coma is best corrected in the pupil with the second mirror and to select the Zernike representation with remaining x-symmetry is one of the best ways to do this. The use of the Chebyshev polynomials also gives good results. Furthermore it is found, that the first mirror and the third mirror are quite beneficial to be modelled as off-axis aspheres of the Q-type. The result shows that a combination of two Q-aspheres with a Zernike surface at the second mirror is one of the most favorable combinations.

  11. Functional webs for freeform architecture

    KAUST Repository

    Deng, Bailin

    2011-08-01

    Rationalization and construction-aware design dominate the issue of realizability of freeform architecture. The former means the decomposition of an intended shape into parts which are sufficiently simple and efficient to manufacture; the latter refers to a design procedure which already incorporates rationalization. Recent contributions to this topic have been concerned mostly with small-scale parts, for instance with planar faces of meshes. The present paper deals with another important aspect, namely long-range parts and supporting structures. It turns out that from the pure geometry viewpoint this means studying families of curves which cover surfaces in certain well-defined ways. Depending on the application one has in mind, different combinatorial arrangements of curves are required. We here restrict ourselves to so-called hexagonal webs which correspond to a triangular or tri-hex decomposition of a surface. The individual curve may have certain special properties, like being planar, being a geodesic, or being part of a circle. Each of these properties is motivated by manufacturability considerations and imposes constraints on the shape of the surface. We investigate the available degrees of freedom, show numerical methods of optimization, and demonstrate the effectivity of our approach and the variability of construction solutions derived from webs by means of actual architectural designs.

  12. Multi-Scalar Modelling for Free-form Timber Structures

    DEFF Research Database (Denmark)

    Poinet, Paul; Nicholas, Paul; Tamke, Martin;

    2016-01-01

    This paper describes a new conceptual and computational framework that employs Multi-Scalar Modelling techniques (Weinan [22]) in order to overcome the problem of big data management and to enable a more integrative digital workflow during the geometrical discretization of spatial structures.......The research explores the design probe of free-form structures composed of glue-laminated timber beams and looks at the different types of data that need to be shared among each discipline and across multiple scales from which different levels of resolution can be defined. A particular focus lies...... in the segmentation strategy of glue-laminated timber structures that depend on structural requirements and the different types of constraints related to fabrication, transportation and assembly. Where current working practices decouple segmentation processes within a discrete digital workflow, this research aims...

  13. Three-dimensional printing of freeform helical microstructures: a review

    Science.gov (United States)

    Farahani, R. D.; Chizari, K.; Therriault, D.

    2014-08-01

    Three-dimensional (3D) printing is a fabrication method that enables creation of structures from digital models. Among the different structures fabricated by 3D printing methods, helical microstructures attracted the attention of the researchers due to their potential in different fields such as MEMS, lab-on-a-chip systems, microelectronics and telecommunications. Here we review different types of 3D printing methods capable of fabricating 3D freeform helical microstructures. The techniques including two more common microfabrication methods (i.e., focused ion beam chemical vapour deposition and microstereolithography) and also five methods based on computer-controlled robotic direct deposition of ink filament (i.e., fused deposition modeling, meniscus-confined electrodeposition, conformal printing on a rotating mandrel, UV-assisted and solvent-cast 3D printings) and their advantages and disadvantages regarding their utilization for the fabrication of helical microstructures are discussed. Focused ion beam chemical vapour deposition and microstereolithography techniques enable the fabrication of very precise shapes with a resolution down to ~100 nm. However, these techniques may have material constraints (e.g., low viscosity) and/or may need special process conditions (e.g., vacuum chamber) and expensive equipment. The five other techniques based on robotic extrusion of materials through a nozzle are relatively cost-effective, however show lower resolution and less precise features. The popular fused deposition modeling method offers a wide variety of printable materials but the helical microstructures manufactured featured a less precise geometry compared to the other printing methods discussed in this review. The UV-assisted and the solvent-cast 3D printing methods both demonstrated high performance for the printing of 3D freeform structures such as the helix shape. However, the compatible materials used in these methods were limited to UV-curable polymers and

  14. Designing coupled free-form surfaces.

    Science.gov (United States)

    Hicks, R Andrew; Croke, Christopher

    2010-10-01

    The problem of designing optical systems that contain free-form surfaces is a challenging one, even in the case of designing a single surface. Here we present a method for the coupled design of two free-form reflective surfaces that will have a prescribed distortion. On one hand, the method can be described using traditional vectors and matrices, which we do, but it is motivated by viewing the problem in the language of distributions from differential geometry and makes use of the exterior differential systems, which we relegate to an appendix. Example applications are given to the design of a mirror pair that increases the field of view of an observer, a similar mirror pair that also rotates the observer's view, and a pair of mirrors that give the observer a traditional panoramic strip view of the scene.

  15. Compensation strategy for machining optical freeform surfaces by the combined on- and off-machine measurement.

    Science.gov (United States)

    Zhang, Xiaodong; Zeng, Zhen; Liu, Xianlei; Fang, Fengzhou

    2015-09-21

    Freeform surface is promising to be the next generation optics, however it needs high form accuracy for excellent performance. The closed-loop of fabrication-measurement-compensation is necessary for the improvement of the form accuracy. It is difficult to do an off-machine measurement during the freeform machining because the remounting inaccuracy can result in significant form deviations. On the other side, on-machine measurement may hides the systematic errors of the machine because the measuring device is placed in situ on the machine. This study proposes a new compensation strategy based on the combination of on-machine and off-machine measurement. The freeform surface is measured in off-machine mode with nanometric accuracy, and the on-machine probe achieves accurate relative position between the workpiece and machine after remounting. The compensation cutting path is generated according to the calculated relative position and shape errors to avoid employing extra manual adjustment or highly accurate reference-feature fixture. Experimental results verified the effectiveness of the proposed method.

  16. Imaging Freeform Optical Systems Designed with NURBS Surfaces

    Science.gov (United States)

    2015-12-01

    Fortunately, an all-reflective corrector avoids the issues of chromatic aberration, which are severe for a refractive corrector over this...with NURBS Freeform Surfaces,” OSA Freeform Optics Conference, Renewable Energy and Environment Congress (2013). 16. M. P. Chrisp, B. Primeau, M

  17. Smart freeform optics solution for an extremely thin direct-lit application

    Science.gov (United States)

    Leiner, Claude; Nemitz, Wolfgang; Schweitzer, Susanne; Wenzl, Franz P.; Kuna, Ladislav; Reil, Frank; Hartmann, Paul; Sommer, Christian

    2016-09-01

    Common direct-lit systems for general lighting applications are using LEDs as light sources, which are placed in a certain distance in a regularly arranged array. In order to achieve a homogenous light distribution a diffuser sheet has to be placed on the out-coupling side in a certain height above the LED array. The position of the diffuser sheet is strongly correlated to the distance between the LEDs and is responsible for the positional homogenization of the LED spots, while the rough side of the diffuser averages the angular light distribution. In order to maintain the uniformity of the luminance the distance of the LEDs compared to the height of the diffuser sheet placement (DHR ratio) is of relevance. DHR values of 1 are hardly achievable. To overcome this limitation additional optical elements like freeform lenses are necessary. In this contribution we discuss a smart design concept for an extremely flat direct-lit lighting system. It is characterized by an improved distance (LEDs) to height (diffuser sheet) ratio compared to diffuser sheet only-approaches and a smaller thickness compared to common freeform approaches. For this demand we designed very thin freeform lenses with a maximal height of 75 μm that allow to maintain a uniform illumination in a flat direct-lit backlight using an LEDarray with a comparably large distance between the individual LEDs. The concept emphasizes the use of maskless laser direct write lithography for the cost-effective fabrication of the thin freeform micro-lens array.

  18. Advanced free-form micro tooling

    DEFF Research Database (Denmark)

    Tosello, Guido; Gavillet, J.

    2011-01-01

    The present deliverable contains the report of the work and results achieved within the framework of WP 2.2 in Tasks 2.2.4 “Advanced free-form micro tooling” in experimental research done regarding practical applications of methods of applying nano structures to tooling solutions. As part of Task 2...... of using chemical batch processes. The capability of different surface treatment methods of creating micro and nano structured adaptable mould inserts for subsequent polymer replication by injection moulding is investigated....

  19. Precision injection molding of freeform optics

    Science.gov (United States)

    Fang, Fengzhou; Zhang, Nan; Zhang, Xiaodong

    2016-08-01

    Precision injection molding is the most efficient mass production technology for manufacturing plastic optics. Applications of plastic optics in field of imaging, illumination, and concentration demonstrate a variety of complex surface forms, developing from conventional plano and spherical surfaces to aspheric and freeform surfaces. It requires high optical quality with high form accuracy and lower residual stresses, which challenges both optical tool inserts machining and precision injection molding process. The present paper reviews recent progress in mold tool machining and precision injection molding, with more emphasis on precision injection molding. The challenges and future development trend are also discussed.

  20. Alignment engineering in liquid crystalline elastomers: Free-form microstructures with multiple functionalities

    Energy Technology Data Exchange (ETDEWEB)

    Zeng, Hao; Cerretti, Giacomo; Wiersma, Diederik S., E-mail: camilla.parmeggiani@lens.unifi.it, E-mail: wiersma@lens.unifi.it [European Laboratory for Non Linear Spectroscopy (LENS), University of Florence, via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); Wasylczyk, Piotr [European Laboratory for Non Linear Spectroscopy (LENS), University of Florence, via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); Faculty of Physics, Institute of Experimental Physics, University of Warsaw, ul. Hoza 69, Warszawa 00-681 (Poland); Martella, Daniele [European Laboratory for Non Linear Spectroscopy (LENS), University of Florence, via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); Dipartimento di Chimica “Ugo Schiff,” University of Florence, via della Lastruccia 3-13, 50019 Sesto Fiorentino (Italy); Parmeggiani, Camilla, E-mail: camilla.parmeggiani@lens.unifi.it, E-mail: wiersma@lens.unifi.it [European Laboratory for Non Linear Spectroscopy (LENS), University of Florence, via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); CNR-INO, via Nello Carrara 1, 50019 Sesto Fiorentino (Italy)

    2015-03-16

    We report a method to fabricate polymer microstructures with local control over the molecular orientation. Alignment control is achieved on molecular level in a structure of arbitrary form that can be from 1 to 100 μm in size, by fixing the local boundary conditions with micro-grating patterns. The method makes use of two-photon polymerization (Direct Laser Writing) and is demonstrated specifically in liquid-crystalline elastomers. This concept allows for the realization of free-form polymeric structures with multiple functionalities which are not possible to realize with existing techniques and which can be locally controlled by light in the micrometer scale.

  1. Fabrication

    Directory of Open Access Journals (Sweden)

    E.M.S. Azzam

    2013-12-01

    Full Text Available In the present work, the nanoclay composites were fabricated using the synthesized poly 6-(3-aminophenoxy hexane-1-thiol, poly 8-(3-aminophenoxy octane-1-thiol and poly 10-(3-aminophenoxy decane-1-thiol surfactants with gold nanoparticles. The polymeric thiol surfactants were first assembled on gold nanoparticles and then impregnated into the clay matrix. Different spectroscopic and microscopic techniques such as X-ray diffraction (XRD, Scanning electron microscope (SEM and Transmission microscope (TEM were used to characterize the fabricated nanoclay composites. The results showed that the polymeric thiol surfactants assembled on gold nanoparticles are located in the interlayer space of the clay mineral and affected the clay structure.

  2. Detection and reconstruction of freeform sweeps

    KAUST Repository

    Barton, Michael

    2014-05-01

    We study the difficult problem of deciding if parts of a freeform surface can be generated, or approximately generated, by the motion of a planar profile through space. While this task is basic for understanding the geometry of shapes as well as highly relevant for manufacturing and building construction, previous approaches were confined to special cases like kinematic surfaces or "moulding" surfaces. The general case remained unsolved so far. We approach this problem by a combination of local and global methods: curve analysis with regard to "movability", curve comparison by common substring search in curvature plots, an exhaustive search through all planar cuts enhanced by quick rejection procedures, the ordering of candidate profiles and finally, global optimization. The main applications of our method are digital reconstruction of CAD models exhibiting sweep patches, and aiding in manufacturing freeform surfaces by pointing out those parts which can be approximated by sweeps. © 2014 The Author(s) Computer Graphics Forum © 2014 The Eurographics Association and John Wiley & Sons Ltd. Published by John Wiley & Sons Ltd.

  3. Strategy for a flexible and noncontact measuring process for freeforms

    Science.gov (United States)

    Beutler, Andreas

    2016-07-01

    The cylindrical coordinate measuring machine MarForm MFU200 can measure not only rotationally symmetric aspheric samples but also nonrotationally symmetric freeform surfaces. Applying both an optical and a tactile probe system, the measuring processes of the optical freeform surface and fiducials can be combined in a very flexible way. A strategy to measure freeforms including the determination of reference coordinate systems, the measuring process, and the analysis are discussed. In this process, fiducials defining a reference coordinate system are of fundamental importance. It is shown how different positions of fiducials can be measured.

  4. Large aperture freeform VIS telescope with smart alignment approach

    Science.gov (United States)

    Beier, Matthias; Fuhlrott, Wilko; Hartung, Johannes; Holota, Wolfgang; Gebhardt, Andreas; Risse, Stefan

    2016-07-01

    The development of smart alignment and integration strategies for imaging mirror systems to be used within astronomical instrumentation are especially important with regard to the increasing impact of non-rotationally symmetric optics. In the present work, well-known assembly approaches preferentially applied in the course of infrared instrumentation are transferred to visible applications and are verified during the integration of an anamorphic imaging telescope breadboard. The four mirror imaging system is based on a modular concept using mechanically fixed arrangements of each two freeform surfaces, generated by servo assisted diamond machining and corrected using Magnetorheological Finishing as a figuring and smoothing step. Surface testing include optical CGH interferometry as well as tactile profilometry and is conducted with respect to diamond milled fiducials at the mirror bodies. A strict compliance of surface referencing during all significant fabrication steps allow for an easy integration and direct measurement of the system's wave aberration after initial assembly. The achievable imaging performance, as well as influences of the tight tolerance budget and mid-spatial frequency errors, are discussed and experimentally evaluated.

  5. Finite Element Models for Electron Beam Freeform Fabrication Process Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research Phase II proposal offers to develop a comprehensive computer simulation methodology based on the finite element method for...

  6. Finite Element Models for Electron Beam Freeform Fabrication Process Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research proposal offers to develop the most accurate, comprehensive and efficient finite element models to date for simulation of the...

  7. Design and Fabrication of a Free-Form Reciprocal Roof

    DEFF Research Database (Denmark)

    Parigi, Dario

    2015-01-01

    framework is the Performance Aided/Assisted Design (PAD) approach, which focuses on the increasing range of available performance analysis, optimization strategies, interfaces, tools, methodologies, and their ability to foster creativity by increasing designers' understanding of the complex network...... for creative work in architectural design ....

  8. Macroporous hydroxyapatite bioceramics by solid freeform fabrication: towards custom implants

    CSIR Research Space (South Africa)

    Richter, PW

    1999-08-01

    Full Text Available structure that would be impossible to make by conventional manufacturing methods. Application of this technology to the manufacture of macro porous hydroxyapatite bio ceramics for bone substitute applications is discussed. A new design is described...

  9. Optical Fabrication and Metrology of Aspheric and Freeform Mirrors Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The requirement for cost effective manufacturing and metrology of large optical surfaces is instrumental for the success of future NASA programs such as LISA, WFIRST...

  10. Additive manufacturing for freeform mechatronics design: from concepts to applications

    NARCIS (Netherlands)

    Baars, G. van; Smeltink, J.; Werff, J. van der; Limpens, M.; Barink, M.; Berg, D. van den; Vreugd, J. de; Witvoet, G.; Galaktionov, O.S.

    2015-01-01

    This article presents developments of freeform mechatronics concepts, enabled by industrial Additive Manufacturing (AM), aiming at breakthroughs for precision engineering challenges such as lightweight, advanced thermal control, and integrated design. To assess potential impact in future application

  11. Additive manufacturing for freeform mechatronics design: from concepts to applications

    NARCIS (Netherlands)

    Baars, G. van; Smeltink, J.; Werff, J. van der; Limpens, M.; Barink, M.; Berg, D. van den; Vreugd, J. de; Witvoet, G.; Galaktionov, O.S.

    2015-01-01

    This article presents developments of freeform mechatronics concepts, enabled by industrial Additive Manufacturing (AM), aiming at breakthroughs for precision engineering challenges such as lightweight, advanced thermal control, and integrated design. To assess potential impact in future application

  12. Intelligent freeform manufacturing of complex organs.

    Science.gov (United States)

    Wang, Xiaohong

    2012-11-01

    Different from the existing tissue engineering strategies, rapid prototyping (RP) techniques aim to automatically produce complex organs directly from computer-aided design freeform models with high resolution and sophistication. Analogous to building a nuclear power plant, cell biology (especially, renewable stem cells), implantable biomaterials, tissue engineering, and single/double/four nozzle RP techniques currently enable researchers in the field to realize a part of the task of complex organ manufacturing. To achieve this multifaceted undertaking, a multi-nozzle rapid prototyping system which can simultaneously integrate an anti-suture vascular system, multiple cell types, and a cocktail of growth factors in a construct should be developed. This article reviews the pros and cons of the existing cell-laden RP techniques for complex organ manufacturing. It is hoped that with the comprehensive multidisciplinary efforts, the implants can virtually replace the functions of a solid internal organ, such as the liver, heart, and kidney.

  13. Properties of polylactide inks for solvent-cast printing of three-dimensional freeform microstructures.

    Science.gov (United States)

    Guo, Shuang-Zhuang; Heuzey, Marie-Claude; Therriault, Daniel

    2014-02-04

    Solvent-cast printing is a highly versatile microfabrication technique that can be used to construct various geometries such as filaments, towers, scaffolds, and freeform circular spirals by the robotic deposition of a polymer solution ink onto a moving stage. In this work, we have performed a comprehensive characterization of the solvent-cast printing process using polylactide (PLA) solutions by analyzing the flow behavior of the solutions, the solvent evaporation kinetics, and the effect of process-related parameters on the crystallization of the extruded filaments. Rotational rheometry at low to moderate shear rates showed a nearly Newtonian behavior of the PLA solutions, while capillary flow analysis based on process-related data indicated shear thinning at high shear rates. Solvent vaporization tests suggested that the internal diffusion of the solvent through the filaments controlled the solvent removal of the extrudates. Different kinds of three-dimensional (3D) structures including a layer-by-layer tower, nine-layer scaffold, and freeform spiral were fabricated, and a processing map was given to show the proper ranges of process-related parameters (i.e., polymer content, applied pressure, nozzle diameter, and robot velocity) for the different geometries. The results of differential scanning calorimetry revealed that slow solvent evaporation could increase the ability of PLA to complete its crystallization process during the filament drying stage. The method developed here offers a new perspective for manufacturing complex structures from polymer solutions and provides guidelines to optimize the various parameters for 3D geometry fabrication.

  14. Geometric Modeling and Reasoning of Human-Centered Freeform Products

    CERN Document Server

    Wang, Charlie C L

    2013-01-01

    The recent trend in user-customized product design requires the shape of products to be automatically adjusted according to the human body’s shape, so that people will feel more comfortable when wearing these products.  Geometric approaches can be used to design the freeform shape of products worn by people, which can greatly improve the efficiency of design processes in various industries involving customized products (e.g., garment design, toy design, jewel design, shoe design, and design of medical devices, etc.). These products are usually composed of very complex geometric shapes (represented by free-form surfaces), and are not driven by a parameter table but a digital human model with free-form shapes or part of human bodies (e.g., wrist, foot, and head models).   Geometric Modeling and Reasoning of Human-Centered Freeform Products introduces the algorithms of human body reconstruction, freeform product modeling, constraining and reconstructing freeform products, and shape optimization for improving...

  15. Materials

    Science.gov (United States)

    Glaessgen, Edward H.; Schoeppner, Gregory A.

    2006-01-01

    NASA Langley Research Center has successfully developed an electron beam freeform fabrication (EBF3) process, a rapid metal deposition process that works efficiently with a variety of weldable alloys. The EBF3 process can be used to build a complex, unitized part in a layer-additive fashion, although the more immediate payoff is for use as a manufacturing process for adding details to components fabricated from simplified castings and forgings or plate products. The EBF3 process produces structural metallic parts with strengths comparable to that of wrought product forms and has been demonstrated on aluminum, titanium, and nickel-based alloys to date. The EBF3 process introduces metal wire feedstock into a molten pool that is created and sustained using a focused electron beam in a vacuum environment. Operation in a vacuum ensures a clean process environment and eliminates the need for a consumable shield gas. Advanced metal manufacturing methods such as EBF3 are being explored for fabrication and repair of aerospace structures, offering potential for improvements in cost, weight, and performance to enhance mission success for aircraft, launch vehicles, and spacecraft. Near-term applications of the EBF3 process are most likely to be implemented for cost reduction and lead time reduction through addition of details onto simplified preforms (casting or forging). This is particularly attractive for components with protruding details that would require a significantly large volume of material to be machined away from an oversized forging, offering significant reductions to the buy-to-fly ratio. Future far-term applications promise improved structural efficiency through reduced weight and improved performance by exploiting the layer-additive nature of the EBF3 process to fabricate tailored unitized structures with functionally graded microstructures and compositions.

  16. Freeform optical design of an XY-zoom beam expander

    Science.gov (United States)

    Duerr, Fabian; Thienpont, Hugo

    2016-04-01

    Laser sources have become indispensable for industrial materials processing applications. These applications are accompanied with a variety of different demands and requirements on the delivered laser irradiance distributions. With a high spatial uniformity, top-hat beams provide benefits for applications like surface heat treatment or welding, in which it is desirable to uniformly illuminate a target surface. Some applications might not only favor a specific beam irradiance distribution but can benefit additionally from time-varying distributions. In this work, we present the analytic design of an XY-zoom beam expander based on movable freeform optics that allows to simultaneously vary the magnification in x- and y-direction, respectively. This optical functionality is not new; what is new is the idea that axially moving freeform lenses are used to achieve such an optical functionality by optimally exploiting the additional degrees of freedom that freeform surfaces offer. The developed analytic solution is fully described by very few initial parameters and does allow an increasingly accurate calculation of four freeform lenses described by high order XY Taylor polynomial surfaces. Moreover, this solution approach can be adapted to cope with additional optical surfaces and/or lens groups to further enhance the overall optical performance. In comparison with (existing) combinations of rotated cylindrically symmetric zoom beam expanders, such a freeform system consists of less optical elements and provides a much more compact solution, yet achieving excellent overall optical performance throughout the full range of zoom positions.

  17. Freeform object design and simultaneous manufacturing

    Science.gov (United States)

    Zhang, Wei; Zhang, Weihan; Lin, Heng; Leu, Ming C.

    2003-04-01

    Today's product design, especially the consuming product design, focuses more and more on individuation, originality, and the time to market. One way to meet these challenges is using the interactive and creationary product design methods and rapid prototyping/rapid tooling. This paper presents a novel Freeform Object Design and Simultaneous Manufacturing (FODSM) method that combines the natural interaction feature in the design phase and simultaneous manufacturing feature in the prototyping phase. The natural interactive three-dimensional design environment is achieved by adopting virtual reality technology. The geometry of the designed object is defined through the process of "virtual sculpting" during which the designer can touch and visualize the designed object and can hear the virtual manufacturing environment noise. During the designing process, the computer records the sculpting trajectories and automatically translates them into NC codes so as to simultaneously machine the designed part. The paper introduced the principle, implementation process, and key techniques of the new method, and compared it with other popular rapid prototyping methods.

  18. Free-form smearing for bottomonium and B meson spectroscopy

    CERN Document Server

    Wurtz, Mark; Woloshyn, R M

    2015-01-01

    To obtain high-quality results from lattice QCD, it is important to use operators that produce good signals for the quantities of interest. Free-form smearing is a powerful tool that helps to accomplish that goal. The present work introduces a new implementation of free-form smearing that maintains its usefulness and reduces its computational time dramatically. Applications to the mass spectrum of $B$, $B_s$, $B_c$ and bottomonium mesons show the effectiveness of the method. Results are compared with other lattice QCD studies and with experimental data where available. The present work includes the first lattice QCD exploration for some of these mesons.

  19. Structural optimization of free-form reciprocal structures

    DEFF Research Database (Denmark)

    Parigi, Dario

    2014-01-01

    This paper presents an optimization algorithm for the design of structurally efficient free-form reciprocal structures. Because of the geometric complexity of reciprocal structures, only a few structural studies have been carried out so far, and we have a limited knowledge of the relation between...... geometry and structural behaviour in reciprocal structures. This study takes advantage of the preceding work carried by the author on the Reciprocalizer, a software tool for the generation of reciprocal geometries. The Reciprocalizer has been included into a structural optimization algorithm...... for the generation of structurally efficient free-form reciprocal structures....

  20. Freeform surface grinding and polishing by CCOS based on industrial robot

    Science.gov (United States)

    Liu, HaiTao; Wan, YongJian; Zeng, ZhiGe; Xu, LiChao; Zhao, HongShen; Fang, Kai

    2016-10-01

    The grinding and polishing of freeform surface by using Computer Controlled Optical Surfacing (CCOS) technology are discussed. Instead of using Computer Numeric Control (CNC) machine, a 6-axises industrial robot TX200 from Stäubli Co. Ltd. is used as the motion platform. In order to perform the movement that CCOS technology needs, the coordinate system of the robot in processing is reviewed and the offline programming method for robot is presented. The material removal experiments during grinding and polishing process on the robotic CCOS platform are been carried out. A rectangular toroid surface workpiece and a circular off-axis parabolic surface workpiece are being fabricated on the robotic CCOS platform, and the latest results will be discussed here.

  1. Wavelet based free-form deformations for nonrigid registration

    NARCIS (Netherlands)

    W. Sun (William); W.J. Niessen (Wiro); S.K. Klein (Stefan)

    2014-01-01

    textabstractIn nonrigid registration, deformations may take place on the coarse and fine scales. For the conventional B-splines based free-form deformation (FFD) registration, these coarse- and fine-scale deformations are all represented by basis functions of a single scale. Meanwhile, wavelets have

  2. New Methods for Design and Computation of Freeform Optics

    Science.gov (United States)

    2015-07-09

    strategy for constructing weak solutions to nonlinear partial differential equations arising in design problems involving freeform optical surfaces[10...working in related areas of fully nonlinear partial differential equations , optics, and computational methods for optimization under extremely large...as a partial differential equation (PDE) of second order with nonstandard boundary conditions. The solution to this PDE problem is a scalar function

  3. Deformation-based freeform feature reconstruction in reverse engineering

    Institute of Scientific and Technical Information of China (English)

    Qing WANG; Jiang-xiong LI; Ying-lin KE

    2008-01-01

    For reconstructing a freeform feature from point cloud,a deformation-based method is proposed in this paper.The freeform feature consists of a secondary surface and a blending surface.The secondary surface plays a role in substituting a local region of a given primary surface.The blending surface acts as a bridge to smoothly connect the unchanged region of the primary surface with the secondary surface.The secondary surface is generated by surface deformation subjected to line constraints,I.e.,character lines and limiting lines,not designed by conventional methotis.The lines are used to represent the underlying information of the freeform feature in point cloud.where the character lines depict the feature's shape,and the limiting lines determine its location and orientation.The configuration of the character lines and the extraction of the limiting lines are discussed in detail.The blending surface is designed by the traditional modeling method.whose intrinsic parameters are recovered from point cloud through a series of steps,namely,point cloud slicing,circle fitting and regression analysis.The proposed method is used not only to effectively and efficiently reconstruct the freeform feature,but also to modify it by manipulating the line constraints.Typical examples are given to verify our method.

  4. Freeform illumination design: a nonlinear boundary problem for the elliptic Monge-Ampére equation.

    Science.gov (United States)

    Wu, Rengmao; Xu, Liang; Liu, Peng; Zhang, Yaqin; Zheng, Zhenrong; Li, Haifeng; Liu, Xu

    2013-01-15

    We propose an approach to deal with the problem of freeform surface illumination design without assuming any symmetry based on the concept that this problem is similar to the problem of optimal mass transport. With this approach, the freeform design is converted into a nonlinear boundary problem for the elliptic Monge-Ampére equation. The theory and numerical method are given for solving this boundary problem. Experimental results show the feasibility of this approach in tackling this freeform design problem.

  5. Towards freeform curved blazed gratings using diamond machining

    Science.gov (United States)

    Bourgenot, C.; Robertson, D. J.; Stelter, D.; Eikenberry, S.

    2016-07-01

    Concave blazed gratings greatly simplify the architecture of spectrographs by reducing the number of optical components. The production of these gratings using diamond-machining offers practically no limits in the design of the grating substrate shape, with the possibility of making large sag freeform surfaces unlike the alternative and traditional method of holography and ion etching. In this paper, we report on the technological challenges and progress in the making of these curved blazed gratings using an ultra-high precision 5 axes Moore-Nanotech machine. We describe their implementation in an integral field unit prototype called IGIS (Integrated Grating Imaging Spectrograph) where freeform curved gratings are used as pupil mirrors. The goal is to develop the technologies for the production of the next generation of low-cost, compact, high performance integral field unit spectrometers.

  6. CNC NON-CONTACT MEASURING SYSTEM FOR FREEFORM SURFACE

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Developing CNC measuring method on the base of coordinate machine can make the best of the hardware resource of CNC system and realize the integration of CAD/CAM/CAT. Based on the evenly spaced parallel planes scanning, a new adaptive digitizing approach for freeform surface namely arc length extrapolation is put forward. By this way, the digitizing approach can be added to the CNC system, while the system's hardware and software are not changed.

  7. NEW VISUAL METHOD FOR FREE-FORM SURFACE RECONSTRUCTION

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A new method is put forward combining computer vision with computer aided geometric design (CAGD) to resolve the problem of free-form surface reconstruction. The surface is first subdivided into N-sided Gregory patches, and a stereo algorithm is used to reconstruct the boundary curves. Then, the cross boundary tangent vectors are computed through reflectance analysis. At last, the whole surface can be reconstructed jointing these patches with G1 continuity(tangent continuity). Examples on synthetic images are given.

  8. Homogeneous free-form directional backlight for 3D display

    Science.gov (United States)

    Krebs, Peter; Liang, Haowen; Fan, Hang; Zhang, Aiqin; Zhou, Yangui; Chen, Jiayi; Li, Kunyang; Zhou, Jianying

    2017-08-01

    Realization of a near perfect homogeneous secondary emission source for 3D display is proposed and demonstrated. The light source takes advantage of an array of free-form emission surface with a specially tailored light guiding structure, a light diffuser and Fresnel lens. A seamless and homogeneous directional emission is experimentally obtained which is essential for a high quality naked-eye 3D display.

  9. EQUIVALENT NORMAL CURVATURE APPROACH MILLING MODEL OF MACHINING FREEFORM SURFACES

    Institute of Scientific and Technical Information of China (English)

    YI Xianzhong; MA Weiguo; QI Haiying; YAN Zesheng; GAO Deli

    2008-01-01

    A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind milling tool and a 5-axis CNC horizontal milling machine are introduced. This new milling model can efficiently enlarge the material removal volume at the tip of the whirlwind milling tool and improve the producing capacity. The machining strategy of this model is to regulate the orientation of the whirlwind milling tool relatively to the principal directions of the workpiece surface at the point of contact, so as to create a full match with collision avoidance between the workpiece surface and the symmetric rotational surface of the milling tool. The practical results show that this new milling model is an effective method in machining complex three- dimensional surfaces. This model has a good improvement on finishing machining time and scallop height in machining the freeform surfaces over other milling processes. Some actual examples for manufacturing the freeform surfaces with this new model are given.

  10. Application of the NANOMEFOS non-contact measurement machine in asphere and freeform optics production

    NARCIS (Netherlands)

    Henselmans, R.; Gubbels, G.P.H.; Drunen, C. van

    2010-01-01

    The NANOMEFOS machine is capable of fast, non-contact and universal measurement of aspheres and freeforms, up to ø500 mm with a measurement uncertainty below 30 nm (2σ). It is now being applied in asphere and freeform production at TNO.

  11. Freeform drop-on-demand laser printing of 3D alginate and cellular constructs.

    Science.gov (United States)

    Xiong, Ruitong; Zhang, Zhengyi; Chai, Wenxuan; Huang, Yong; Chrisey, Douglas B

    2015-12-22

    Laser printing is an orifice-free printing approach and has been investigated for the printing of two-dimensional patterns and simple three-dimensional (3D) constructs. To demonstrate the potential of laser printing as an effective bioprinting technique, both straight and Y-shaped tubes have been freeform printed using two different bioinks: 8% alginate solution and 2% alginate-based mouse fibroblast suspension. It has been demonstrated that 3D cellular tubes, including constructs with bifurcated overhang structures, can be adequately fabricated under optimal printing conditions. The post-printing cell viabilities immediately after printing as well as after 24 h incubation are above 60% for printed straight and Y-shaped fibroblast tubes. During fabrication, overhang and spanning structures can be printed using a dual-purpose crosslinking solution, which also functions as a support material. The advancement distance of gelation reaction front after a cycle time of the receiving platform downward motion should be estimated for experimental planning. The optimal downward movement step size of receiving platform should be chosen to be equal to the height of ungelled portion of a previously printed layer.

  12. An automatic grid generation approach over free-form surface for architectural design

    Institute of Scientific and Technical Information of China (English)

    苏亮; 祝顺来; 肖南; 高博青

    2014-01-01

    An essential step for the realization of free-form surface structures is to create an efficient structural gird that satisfies not only the architectural aesthetics, but also the structural performance. Employing the main stress trajectories as the representation of force flows on a free-form surface, an automatic grid generation approach is proposed for the architectural design. The algorithm automatically plots the main stress trajectories on a 3D free-form surface, and adopts a modified advancing front meshing technique to generate the structural grid. Based on the proposed algorithm, an automatic grid generator named “St-Surmesh” is developed for the practical architectural design of free-form surface structure. The surface geometry of one of the Sun Valleys in Expo Axis for the Expo Shanghai 2010 is selected as a numerical example for validating the proposed approach. Comparative studies are performed to demonstrate how different structural grids affect the design of a free-form surface structure.

  13. Multi-Scalar Modelling for Free-form Timber Structures

    DEFF Research Database (Denmark)

    Poinet, Paul; Nicholas, Paul; Tamke, Martin

    2016-01-01

    This paper describes a new conceptual and computational framework that employs Multi-Scalar Modelling techniques (Weinan [22]) in order to overcome the problem of big data management and to enable a more integrative digital workflow during the geometrical discretization of spatial structures.......The research explores the design probe of free-form structures composed of glue-laminated timber beams and looks at the different types of data that need to be shared among each discipline and across multiple scales from which different levels of resolution can be defined. A particular focus lies...

  14. GFFD: Generalized free-form deformation with scalar fields

    Institute of Scientific and Technical Information of China (English)

    秦绪佳; 华炜; 方向; 鲍虎军; 彭群生

    2003-01-01

    The novel free-form deformation(FFD) technique presented in the paper uses scalar fields defined by skeletons with arbitrary topology. The technique embeds objects into the scalar field by assigning a field value to each point of the objects. When the space of the skeleton is changed, the distribution of the scalar field changes accordingly, which implicitly defines a deformation of the space. The generality of skeletons assures that the technique can freely define deformable regions to produce a broader range of shape deformations.

  15. FORMING FREEFORM SURFACE SHEET METAL USINGINTEGRATED REVERSE ENGINEERING TECHNOLOGY

    Institute of Scientific and Technical Information of China (English)

    邢渊

    2001-01-01

    This paper presented a model of integrated reverse engineering system and set up its various data output flowchart, which is easy to be associated with other systems. The idea of integrated reverse engineer is introduced to the system of forming sheet metal with complex surface and using IDEF0 method sets up the function model of the system. The freeform surface reconstruction and CAD modeling of the system are described and decomposed. This paper discussed some problems, such as the feature expression, feature modeling and feature translation of the sheet parts and dies.

  16. Advances in traceability of Freeform Measurements on CMMs

    DEFF Research Database (Denmark)

    Savio, Enrico; Hansen, Hans Nørgaard; Larsen, Erik;

    2001-01-01

    the need for complex calibrated items to be used in the substitution method for uncertainty assessment. The procedure is beeing investigated as one of the possible approaches for the new ISO 15530 series on uncertainty assessment for CMMs. The calibration of freeform surfaces is here presented...... as an example. A turbine blade has been calibrated using a CAD-based measuring system and a software tool to perform data collection, analysis, calculation and display of uncertainty. The measurands are represented by the local deviations from nominal points, with spacing of 0.2 mm in 9 different sections...

  17. Generating optical freeform surfaces considering both coordinates and normals of discrete data points.

    Science.gov (United States)

    Zhu, Jun; Wu, Xiaofei; Yang, Tong; Jin, Guofan

    2014-11-01

    Through direct design methods, both coordinates and normals of discrete data points on a freeform surface are usually obtained, but traditionally the freeform surface is generated by only fitting the coordinates. In this paper, a novel generating method that fits both the coordinates and the normals is proposed based on the mathematical multiobjective optimization theory. This new method is suited for generating some freeform polynomial surfaces. Two design examples are introduced, and their optical performance is significantly improved when applying the new method compared with the traditional method. This new method is validated to be effective, and it is widely useful as long as the coordinates and the normals are provided in advance.

  18. Deconvolution method in designing freeform lens array for structured light illumination.

    Science.gov (United States)

    Ma, Donglin; Feng, Zexin; Liang, Rongguang

    2015-02-10

    We have developed a deconvolution freeform lens array design approach to generate high-contrast structured light illumination patterns. This method constructs the freeform lens array according to the point response obtained by deconvoluting the prescribed illumination pattern with the blur response of the extended light source. This design method is more effective in designing a freeform lens array to achieve accurate structured light patterns. For a sinusoidal fringe pattern, the contrast ratio can be as high as 97%, compared to 62% achieved by the conventional ray mapping method.

  19. Energy feedback freeform lenses for uniform illumination of extended light source LEDs.

    Science.gov (United States)

    Li, Zongtao; Yu, Shudong; Lin, Liwei; Tang, Yong; Ding, Xinrui; Yuan, Wei; Yu, Binhai

    2016-12-20

    Using freeform lenses to construct uniform illumination systems is important in light-emitting diode (LED) devices. In this paper, the energy feedback design is used for freeform lens (EFFL) constructions by solving a set of partial differential equations that describe the mapping relationships between the source and the illumination pattern. The simulation results show that the method can overcome the illumination deviation caused by the extended light source (ELS) problem. Furthermore, a uniformity of 95.6% is obtained for chip-on-board (COB) compact LED devices. As such, prototype LEDs manufactured with the proposed freeform lenses demonstrate significant improvements in luminous efficiency and emission uniformity.

  20. Component-level test of molded freeform optics for LED beam shaping using experimental ray tracing

    Science.gov (United States)

    Gutierrez, Gustavo; Hilbig, David; Fleischmann, Friedrich; Henning, Thomas

    2017-06-01

    Due to the high demand of LED light sources, the need to modify their radiation pattern to meet specific application requirements has also increased. This is mostly achieved by using molded secondary optics, which are composed of a combination of several aspherical and freeform surfaces. Unfortunately, the manufacturers of these secondary optics only provide output information at system level, making impossible to independently characterize the secondary optic in order to determine the sources of erroneous results. For this reason, it is necessary to perform a component-level verification leading to the validation of the correctness of the produced secondary optic independently of the light source. To understand why traditional inspection methods fail, it is necessary to take into account that not only errors due to irregularities on the lens surface like pores, glass indentations or scratches affect the performance of the lens, but also differences in refractive index appear after the compression during fabrication process. These internal alterations are generally produced during the cooling stage and their effect over the performance of the lens are not possible to be measured using tactile techniques. Additionally, the small size of the lens and the freeform characteristics of its surface introduce additional difficulties to perform its validation. In this work, the component-level test is done by obtaining the ray mapping function (RMF) which describes the deflection of the light beam as a function of the input angle. To obtain the RMF, firstly a collimated light source is held fix and the lens is rotated. Thus, a virtual point source is created and subsequently by using experimental ray tracing it is possible to determine the ray slopes, which are used to the retrieve the RMF. Under the assumption that the optical system under analysis is lossless and considering the principle of energy conservation, it is possible under specific conditions to use this new

  1. Computer generated hologram null test of a freeform optical surface with rectangular aperture

    Science.gov (United States)

    Su, Ping; Ma, Jianshe; Tan, Qiaofeng; Kang, Guoguo; Liu, Yi; Jin, Guofan

    2012-02-01

    In null computed generated hologram (CGH) test of optical elements, fitting method is needed in null CGH design to generate continuous phase function from the ray-traced discrete phase data. The null CGH for freeform testing usually has a deformed aperture and a high order phase function, because of the aberrations introduced by freeform wavefront propagation. With traditional Zernike polynomial fitting method, selection of an orthogonal basis set and choosing number of terms are needed before fitting. Zernike polynomial fitting method is not suitable in null CGH design for freeform testing; a novel CGH design method with cubic B-spline interpolation is developed. For a freeform surface with 18×18 mm2 rectangular aperture and 630 μm peak-to-valley undulation, the null CGH with a curved rectangular aperture is designed by using the method proposed. Simulation and experimental results proved the feasibility of the novel CGH design method.

  2. Manufacture of Free-Form Optical Surfaces with Limited Mid-Spatial Frequency Error Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Our proposed innovation is a robust manufacturing process for free-form optical surfaces with limited mid-spatial frequency (MSF) irregularity error. NASA and many...

  3. Process influences and correction possibilities for high precision injection molded freeform optics

    Science.gov (United States)

    Dick, Lars; Risse, Stefan; Tünnermann, Andreas

    2016-08-01

    Modern injection molding processes offer a cost-efficient method for manufacturing high precision plastic optics for high volume applications. Besides form deviation of molded freeform optics, internal material stress is a relevant influencing factor for the functionality of a freeform optics in an optical system. This paper illustrates dominant influence parameters of an injection molding process relating to form deviation and internal material stress based on a freeform demonstrator geometry. Furthermore, a deterministic and efficient way for 3D mold correcting of systematic, asymmetrical shrinkage errors is shown to reach micrometer range shape accuracy at diameters up to 40 mm. In a second case, a stress-optimized parameter combination using unusual molding conditions was 3D corrected to reach high precision and low stress freeform polymer optics.

  4. Improving the Performance of Three-Mirror Imaging Systems with Freeform Optics

    Science.gov (United States)

    Howard, Joseph M.; Wolbach, Steven

    2013-01-01

    The image quality improvement for three-mirror systems by Freeform Optics is surveyed over various f-number and field specifications. Starting with the Korsch solution, we increase the surface shape degrees of freedom and record the improvements.

  5. Construction of freeforms in illumination systems via generalized Cartesian oval representation

    Science.gov (United States)

    Michaelis, D.; Schreiber, P.; Li, Chen; Bräuer, A.

    2011-10-01

    Freeforms in illumination systems are directly constructed by adapting some ideas of Oliker and co-workers [1]. The freeform is created by a set of primitive surface elements which are generalized Cartesian ovals including the optical response of the residual system. Hamiltonian theory of ray optics can be used to determine the family of primitives which is in particular a simple task if the freeform is the exit surface of the illumination system. For simple optical systems an analytical description of the primitives is possible. Contrarily, for more complex optics a conventional raytracer is additionally utilized to determine the required system's information, like the optical path lengths or mixed characteristics. To this end a discrete set of rays is traced through the residual systems and the required relations are interpolated to obtain a quasi-analytic representation of the primitives. The potential of this approach is demonstrated by some examples, e.g. freeform optics including collimating or deflection elements.

  6. CAD-DIRECTED INSPECTION PLANNING FOR FREEFORM SURFACE USING CONTACT PROBES

    Institute of Scientific and Technical Information of China (English)

    Chen Manyi; Li Bin; Duan Zhengcheng

    2005-01-01

    A methodology for CAD-directed measurement of freeform surface using a coordinate measuring machine equipped with a touch-trigger probe is presented, mainly including adaptive sampling of measurement points and registration of freeform surface. The proposed sampling method follows four steps:Freeform surface is fitted by bi-cubic B-spline; Curvedness measure of the surface is computed; Given a number of sampling points, an iterative algorithm is constructed for selecting a set of measurement points by employing the curvedness information; The measurement points is regularized for tradeoffbetween maximizing the measurement accuracy and minimizing the sampling time and cost. The aforesaid algorithm is demonstrated in term of a marine propeller blade. An offset surface registration method is presented to improve alignment accuracy of freeform objects, and Monte Carlo simulation is conducted to verify the effectiveness of the method.

  7. On the Use of Quaternions, Dual Quaternions, and Double Quaternions For Freeform Motion Synthesis

    Institute of Scientific and Technical Information of China (English)

    Q.J.Ge; C.Chang; A.Varshney; J.Menon

    2004-01-01

    Recently, there has been considerable effort to bring together quaternion-based representations of spatial displacements with curve design techniques in Computer Aided Geometric Design (CAGD) to develop methods for synthesizing freeform Cartesian motions. These methods have a wide range of applications from computer graphics,Cartesian motion planning for robot manipulators to task specification and motion approximation for spatial mechanism design. This paper compares the use of quaternions, dual quaternions, and double quaternions for freeform motion synthesis in a CAD environment.

  8. NON-CONTACT MEASUREMENT SYSTEM OF FREEFORM SURFACE AND NURBS RECONSTRUCTION OF MEASUREMENT POINTS

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Based on the development of the non-contact measurement system of free-form surface, NURBS reconstruc-tion of measurement points of freeform surface is effectively realized by modifying the objective function and recursiveprocedure and calculating the optimum number of control points. The reconstruction precision is evaluated through Ja-cobi's transformation method. The feasibility of the measurement system and effectiveness of the reconstruction algo-rithm above are proved by experiment.

  9. 2D Sketch based recognition of 3D freeform shapes by using the RBF Neural Network

    OpenAIRE

    Qin, S F; Sun, Guangmin; Wright, D K; Lim, S.; Khan, U.; Mao, C.

    2005-01-01

    This paper presents a novel free-form surface recognition method from 2D freehand sketching. The approach is based on the Radial basis function (RBF), an artificial intelligence technique. A simple three-layered network has been designed and constructed. After training and testing with two types of surfaces (four sided boundary surfaces and four close section surfaces), it has been shown that the method is useful in freeform surface recognition. The testing results are very satisfactory.

  10. 2D sketch based recognition of 3D freeform shape by using the RBF neural network

    OpenAIRE

    Qin, SF; Sun, GM; Wright, DK; Lim, S.; Khan, U.; Mao, C.

    2005-01-01

    This paper presents a novel free-form surface recognition method from 2D freehand sketching. The approach is based on the Radial basis function (RBF), an artificial intelligence technique. A simple three-layered network has been designed and constructed. After training and testing with two types of surfaces (four sided boundary surfaces and four close section surfaces), it has been shown that the method is useful in freeform surface recognition. The testing results are very satisfactory.

  11. Machining and metrology systems for free-form laser printer mirrors

    Indian Academy of Sciences (India)

    D W Davis; M Walter; M Takahashi; T Masaki

    2003-10-01

    A major challenge in optics is to make optical components like mirrors and lenses smaller and cheaper. This is achieved by designing optical components that have conformal or free-form shapes. A free-form optic is defined as one that is not symmetrical about any axis. These highly demanding requirements are met by single point diamond machining in rigid ultra precision machine tools.

  12. Architectural Geometry and Fabrication-Aware Design

    KAUST Repository

    Pottmann, Helmut

    2013-04-27

    Freeform shapes and structures with a high geometric complexity play an increasingly important role in contemporary architecture. While digital models are easily created, the actual fabrication and construction remains a challenge. This is the source of numerous research problems many of which fall into the area of Geometric Computing and form part of a recently emerging research area, called "Architectural Geometry". The present paper provides a short survey of research in Architectural Geometry and shows how this field moves towards a new direction in Geometric Modeling which aims at combining shape design with important aspects of function and fabrication. © 2013 Kim Williams Books, Turin.

  13. Free-Form Deformation with Rational DMS-Spline Volumes

    Institute of Scientific and Technical Information of China (English)

    Gang Xu; Guo-Zhao Wang; Xiao-Diao Chen

    2008-01-01

    In this paper, we propose a novel free-form deformation (FFD) technique, RDMS-FFD (Rational DMS-FFD),based on rational DMS-spline volumes. RDMS-FFD inherits some good properties of rational DMS-spline volumes and combines more deformation techniques than previous FFD methods in a consistent framework, such as local deformation,control lattice of arbitrary topology, smooth deformation, multiresolution deformation and direct manipulation of deforma-tion. We first introduce the rational DMS-spline volume by directly generalizing the previous results related to DMS-splies.How to generate a tetrahedral domain that approximates the shape of the object to be deformed is also introduced in this paper. Unlike the traditional FFD techniques, we manipulate the vertices of the tetrahedral domain to achieve deformation results. Our system demonstrates that RDMS-FFD is powerful and intuitive in geometric modeling.

  14. Freeform surface measurement and characterisation using a toolmakers microscope

    Science.gov (United States)

    Seung-yin Wong, Francis; Chauh, Kong-Bieng; Venuvinod, Patri K.

    2014-03-01

    Current freeform surface (FFS) characterization systems mainly cover aspects related to computer-aided design/manufacture (CAD/CAM). This paper describes a new approach that extends into computer-aided inspection (CAI).The following novel features are addressed: blacksquare Feature recognition and extraction from surface data blacksquare Characterisation of properties of the surface's M and N vectors at individual vertex blacksquare Development of a measuring plan using a toolmakers microscope for the inspection of the FFS blacksquare Inspection of the actual FFS produced by CNC milling blacksquare Verification of the measurement results and comparison with the CAD design data Tests have shown that the deviations between the CAI and CAD data were within the estimated uncertainty limits.

  15. IR-laser assisted additive freeform optics manufacturing.

    Science.gov (United States)

    Hong, Zhihan; Liang, Rongguang

    2017-08-02

    Computer-controlled additive manufacturing (AM) processes, also known as three-dimensional (3D) printing, create 3D objects by the successive adding of a material or materials. While there have been tremendous developments in AM, the 3D printing of optics is lagging due to the limits in materials and tight requirements for optical applicaitons. We propose a new precision additive freeform optics manufacturing (AFOM) method using an pulsed infrared (IR) laser. Compared to ultraviolet (UV) curable materials, thermally curable optical silicones have a number of advantages, such as strong UV stability, non-yellowing, and high transmission, making it particularly suitable for optical applications. Pulsed IR laser radiation offers a distinct advantage in processing optical silicones, as the high peak intensity achieved in the focal region allows for curing the material quickly, while the brief duration of the laser-material interaction creates a negligible heat-affected zone.

  16. Freeform Compliant CMOS Electronic Systems for Internet of Everything Applications

    KAUST Repository

    Shaikh, Sohail F.

    2017-01-17

    The state-of-the-art electronics technology has been an integral part of modern advances. The prevalent rise of the mobile device and computational technology in the age of information technology offers exciting applications that are attributed to sophisticated, enormously reliable, and most mature CMOS-based electronics. We are accustomed to high performance, cost-effective, multifunctional, and energy-efficient scaled electronics. However, they are rigid, bulky, and brittle. The convolution of flexibility and stretchability in electronics for emerging Internet of Everything application can unleash smart application horizon in unexplored areas, such as robotics, healthcare, smart cities, transport, and entertainment systems. While flexible and stretchable device themes are being remarkably chased, the realization of the fully compliant electronic system is unaddressed. Integration of data processing, storage, communication, and energy management devices complements a compliant system. Here, a comprehensive review is presented on necessity and design criteria for freeform (physically flexible and stretchable) compliant high-performance CMOS electronic systems.

  17. Automatic recognition of intersecting features of freeform sheet metal parts

    Institute of Scientific and Technical Information of China (English)

    Chun-jie ZHANG; Xiong-hui ZHOU; Cong-xin LI

    2009-01-01

    This paper presents an approach for recognizing both isolated and intersecting geometric features of freeform surface models of parts, for the purpose of automating the process planning of sheet metal forming. The developed methodology has three major steps: subdivision of B-spline surfaces, detection of protrusions and depressions, and recognition of geometric features for sheet metal forming domain. The input geometry data format of the part is based on an IGES CAD surface model represented in the form of trimmed B-spline surfaces. Each surface is classified or subdivided into different curvature regions with the aid of curvature property surfaces obtained by using symbolic computation of B-spline surfaces. Those regions satisfying a particular geometry and topology relation are recognized as protrusion and depression (DP) shapes. The DP shapes are then classified into different geometric features using a rule-based approach. A verified feasibility study of the developed method is also presented.

  18. Parabasal theory for plane-symmetric systems including freeform surfaces

    Science.gov (United States)

    Abd El-Maksoud, Rania H.; Hillenbrand, Matthias; Sinzinger, Stefan

    2014-03-01

    An extension of paraxial theory to systems with a single plane of symmetry is provided. This parabasal model is based on the evaluation of a differential region around the reference ray that is defined by the center of the object and the center of the stop. To include freeform surfaces in this model, the local curvatures at the intersection point of the reference ray and the surface are evaluated. As an application, a generalized Scheimpflug principle is presented. The validity of the derived formulas is tested for highly tilted surfaces and is in good agreement with the exact ray tracing results. The analytical expressions are used to provide a first-order layout design of a planar imaging system.

  19. Fast free-form deformation using graphics processing units.

    Science.gov (United States)

    Modat, Marc; Ridgway, Gerard R; Taylor, Zeike A; Lehmann, Manja; Barnes, Josephine; Hawkes, David J; Fox, Nick C; Ourselin, Sébastien

    2010-06-01

    A large number of algorithms have been developed to perform non-rigid registration and it is a tool commonly used in medical image analysis. The free-form deformation algorithm is a well-established technique, but is extremely time consuming. In this paper we present a parallel-friendly formulation of the algorithm suitable for graphics processing unit execution. Using our approach we perform registration of T1-weighted MR images in less than 1 min and show the same level of accuracy as a classical serial implementation when performing segmentation propagation. This technology could be of significant utility in time-critical applications such as image-guided interventions, or in the processing of large data sets. Copyright 2009 Elsevier Ireland Ltd. All rights reserved.

  20. Free-form nanostructured tools for plastic injection moulding

    DEFF Research Database (Denmark)

    Kafka, Jan; Sonne, Mads Rostgaard; Lam, Yee Cheong;

    -nated typically by lithography. The nanostructures are imprinted by means of flexible stamps. After imprinting, nanostructures in the sol-gel are cured by baking, by which the material is converted to a quartz-like substance. Line patterns with depths up to about 500 nm and aspect ratio of up to 1 have been...... realized and successfully transferred to plastic parts during injection moulding.As an example, we present theory and results regarding the imprint of pillar nanostructures on a semi-spherical mold surface, followed by injection molding of the same. The deformation of the flexible stamp is characterized......We present results on a recently developed process to provide nanostructured surfaces on curved free-form injection moulding tools. The nanostructures are prepared using a sol-gel type coating, which can be applied by various means. Nanostructures are transferred from master structures origi...

  1. Efficient machining of ultra precise steel moulds with freeform surfaces

    Science.gov (United States)

    Bulla, B.; Robertson, D. J.; Dambon, O.; Klocke, F.

    2013-09-01

    Ultra precision diamond turning of hardened steel to produce optical quality surfaces can be realized by applying an ultrasonic assisted process. With this technology optical moulds used typically for injection moulding can be machined directly from steel without the requirement to overcoat the mould with a diamond machinable material such as Nickel Phosphor. This has both the advantage of increasing the mould tool lifetime and also reducing manufacture costs by dispensing with the relatively expensive plating process. This publication will present results we have obtained for generating free form moulds in hardened steel by means of ultrasonic assisted diamond turning with a vibration frequency of 80 kHz. To provide a baseline with which to characterize the system performance we perform plane cutting experiments on different steel alloys with different compositions. The baseline machining results provides us information on the surface roughness and on tool wear caused during machining and we relate these to material composition. Moving on to freeform surfaces, we will present a theoretical background to define the machine program parameters for generating free forms by applying slow slide servo machining techniques. A solution for optimal part generation is introduced which forms the basis for the freeform machining experiments. The entire process chain, from the raw material through to ultra precision machining is presented, with emphasis on maintaining surface alignment when moving a component from CNC pre-machining to final machining using ultrasonic assisted diamond turning. The free form moulds are qualified on the basis of the surface roughness measurements and a form error map comparing the machined surface with the originally defined surface. These experiments demonstrate the feasibility of efficient free form machining applying ultrasonic assisted diamond turning of hardened steel.

  2. Meshfree approximation methods for free-form optical surfaces with applications to head-worn displays

    Science.gov (United States)

    Cakmakci, Ozan

    Compact and lightweight optical designs achieving acceptable image quality, field of view, eye clearance, eyebox size, operating across the visible spectrum, are the key to the success of next generation head-worn displays. The first part of this thesis reports on the design, fabrication, and analysis of off-axis magnifier designs. The first design is catadioptric and consists of two elements. The lens utilizes a diffractive optical element and the mirror has a free-form surface described with an x-y polynomial. A comparison of color correction between doublets and single layer diffractive optical elements in an eyepiece as a function of eye clearance is provided to justify the use of a diffractive optical element. The dual-element design has an 8 mm diameter eyebox, 15 mm eye clearance, 20 degree diagonal full field, and is designed to operate across the visible spectrum between 450-650 nm. 20% MTF at the Nyquist frequency with less than 3% distortion has been achieved in the dual-element head-worn display. An ideal solution for a head-worn display would be a single free-form surface mirror design. A single surface mirror does not have dispersion; therefore, color correction is not required. A single surface mirror can be made see-through by machining the appropriate surface shape on the opposite side to form a zero power shell. The second design consists of a single off-axis free-form mirror described with an x-y polynomial, which achieves a 3 mm diameter exit pupil, 15 mm eye relief, and a 24 degree diagonal full field of view. The second design achieves 10% MTF at the Nyquist frequency set by the pixel spacing of the VGA microdisplay with less than 3% distortion. Both designs have been fabricated using diamond turning techniques. Finally, this thesis addresses the question of "what is the optimal surface shape for a single mirror constrained in an off-axis magnifier configuration with multiple fields?" Typical optical surfaces implemented in raytrace codes

  3. 3D Printing PDMS Elastomer in a Hydrophilic Support Bath via Freeform Reversible Embedding

    Science.gov (United States)

    2016-01-01

    Polydimethylsiloxane (PDMS) elastomer is used in a wide range of biomaterial applications including microfluidics, cell culture substrates, flexible electronics, and medical devices. However, it has proved challenging to 3D print PDMS in complex structures due to its low elastic modulus and need for support during the printing process. Here we demonstrate the 3D printing of hydrophobic PDMS prepolymer resins within a hydrophilic Carbopol gel support via freeform reversible embedding (FRE). In the FRE printing process, the Carbopol support acts as a Bingham plastic that yields and fluidizes when the syringe tip of the 3D printer moves through it, but acts as a solid for the PDMS extruded within it. This, in combination with the immiscibility of hydrophobic PDMS in the hydrophilic Carbopol, confines the PDMS prepolymer within the support for curing times up to 72 h while maintaining dimensional stability. After printing and curing, the Carbopol support gel releases the embedded PDMS prints by using phosphate buffered saline solution to reduce the Carbopol yield stress. As proof-of-concept, we used Sylgard 184 PDMS to 3D print linear and helical filaments via continuous extrusion and cylindrical and helical tubes via layer-by-layer fabrication. Importantly, we show that the 3D printed tubes were manifold and perfusable. The results demonstrate that hydrophobic polymers with low viscosity and long cure times can be 3D printed using a hydrophilic support, expanding the range of biomaterials that can be used in additive manufacturing. Further, by implementing the technology using low cost open-source hardware and software tools, the FRE printing technique can be rapidly implemented for research applications.

  4. 3D Printing PDMS Elastomer in a Hydrophilic Support Bath via Freeform Reversible Embedding.

    Science.gov (United States)

    Hinton, Thomas J; Hudson, Andrew; Pusch, Kira; Lee, Andrew; Feinberg, Adam W

    2016-10-10

    Polydimethylsiloxane (PDMS) elastomer is used in a wide range of biomaterial applications including microfluidics, cell culture substrates, flexible electronics, and medical devices. However, it has proved challenging to 3D print PDMS in complex structures due to its low elastic modulus and need for support during the printing process. Here we demonstrate the 3D printing of hydrophobic PDMS prepolymer resins within a hydrophilic Carbopol gel support via freeform reversible embedding (FRE). In the FRE printing process, the Carbopol support acts as a Bingham plastic that yields and fluidizes when the syringe tip of the 3D printer moves through it, but acts as a solid for the PDMS extruded within it. This, in combination with the immiscibility of hydrophobic PDMS in the hydrophilic Carbopol, confines the PDMS prepolymer within the support for curing times up to 72 h while maintaining dimensional stability. After printing and curing, the Carbopol support gel releases the embedded PDMS prints by using phosphate buffered saline solution to reduce the Carbopol yield stress. As proof-of-concept, we used Sylgard 184 PDMS to 3D print linear and helical filaments via continuous extrusion and cylindrical and helical tubes via layer-by-layer fabrication. Importantly, we show that the 3D printed tubes were manifold and perfusable. The results demonstrate that hydrophobic polymers with low viscosity and long cure times can be 3D printed using a hydrophilic support, expanding the range of biomaterials that can be used in additive manufacturing. Further, by implementing the technology using low cost open-source hardware and software tools, the FRE printing technique can be rapidly implemented for research applications.

  5. Generation of arbitrary freeform source shapes using advanced illumination systems in high-NA immersion scanners

    Science.gov (United States)

    Zimmermann, Jörg; Gräupner, Paul; Neumann, Jens T.; Hellweg, Dirk; Jürgens, Dirk; Patra, Michael; Hennerkes, Christoph; Maul, Manfred; Geh, Bernd; Engelen, Andre; Noordman, Oscar; Mulder, Melchior; Park, Sean; De Vocht, Joep

    2010-04-01

    The application of customized and freeform illumination source shapes is a key enabler for continued shrink using 193 nm water based immersion lithography at the maximum possible NA of 1.35. In this paper we present the capabilities of the DOE based Aerial XP illuminator and the new programmable FlexRay illuminator. Both of these advanced illumination systems support the generation of such arbitrarily shaped illumination sources. We explain how the different parts of the optical column interact in forming the source shape with which the reticle is illuminated. Practical constraints of the systems do not limit the capabilities to utilize the benefit of freeform source shapes vs. classic pupil shapes. Despite a different pupil forming mechanism in the two illuminator types, the resulting pupils are compatible regarding lithographic imaging performance so that processes can be transferred between the two illuminator types. Measured freeform sources can be characterized by applying a parametric fit model, to extract information for optimum pupil setup, and by importing the measured source bitmap into an imaging simulator to directly evaluate its impact on CD and overlay. We compare measured freeform sources from both illuminator types and demonstrate the good matching between measured FlexRay and DOE based freeform source shapes.

  6. Undefined freeform surfaces having deterministic structure: issues of their characterization for functionality and manufacture

    Science.gov (United States)

    Whitehouse, David J.

    2016-09-01

    There is an increasing use of surfaces which have structure, an increase in the use of freeform surfaces, and most importantly an increase in the number of surfaces having both characteristics. These can be called multi-function surfaces, where more than one function is helped by the geometrical features: the structure can help one, the freeform another. Alternatively, they can be complementary to optimize a single function, but in all cases both geometries are involved. This paper examines some of the problems posed by having such disparate geometries on one surface; in particular, the methods of characterization needed to help understand the functionality and also to some extent their manufacture. This involves investigating ways of expressing how local and global geometric features of undefined freeform surfaces might influence function and how surface structure on top of or in series with the freeform affects the nature of the characterization. Some methods have been found of identifying possible strategies for tackling the characterization problem, based in part on the principles of least action and on the way that nature has solved the marriage of flexible freeform geometry and structure on surfaces.

  7. 16 CFR 1145.5 - Emberizing materials (embers and ash) containing respirable free-form asbestos; risk of cancer...

    Science.gov (United States)

    2010-01-01

    ...) containing respirable free-form asbestos; risk of cancer associated with inhalation of asbestos fibers. 1145... Emberizing materials (embers and ash) containing respirable free-form asbestos; risk of cancer associated with inhalation of asbestos fibers. (a) The Commission finds that it is in the public interest...

  8. Parametric design of a part with free-form surfaces

    Institute of Scientific and Technical Information of China (English)

    KIM Yeoung-il; KIM Li-ra; JUN Cha-soo

    2006-01-01

    3D solid models for parts with regular-form surfaces (PRFSs) are effectively generated using traditional parametric design techniques. A new model is obtained by changing some parameters defining the model. The parts with free-form surfaces(PFFSs), however, cannot be defined by several parameters. Usually they are defined by some geometric elements like profile curves. The traditional parametric design approaches have not easily dealt with the PFFSs. A method for generating a solid model and an engineering drawing for PFFSs is proposed in this paper: First, the new profiles are generated from input point data. Second,the profile information is extracted from the existing model. Last, the old profiles are replaced with the new profiles. This method can preserve the associative information of the existing model and automatically generate the drawing including views, dimensions, and annotations. The proposed method has been implemented using a commercial CAD/CAM system, Unigraphics, and API functions written in C-language, and were applied to the blades of a turbine generator. Some illustrative examples are provided in order to show the effectiveness of the proposed method.

  9. FORMING FREEFORM SURFACE SHEET METAL USINGINTEGRATED REVERSE ENGINEERING TECHNOLOGY

    Institute of Scientific and Technical Information of China (English)

    XING; Yuan(

    2001-01-01

    [1]Puntambekar N V, Jablokow A G, Sommer H J. Unified review of 3D model generation for reverse engineering[J]. Computer Integrated Manufacturing System,1994,7(4):259~268.[2]Chikofsky E J. Reverse engineering and design recovery: a taxonomy[J]. IEEE Software,1990,6(3):13~17.[3]Chou Hon-yue. Application of reverse engineering in die and mold manufacturing[A]. 3rd Int Conf on Mould & Die Technique in Asia[C]. Taibei, China,1995.753~764.[4]Dipl-Ing Thomas Haller. Rapid mould and die making using reverse engineering and rapid prototyping[A]. 3rd Int Conf on Mould & Die Technique in Asia[C]. Taibei, China,1995.739~752.[5]Abella R J, Daschbach J M. Reverse engineering industrial applications[J]. Computers Ind Engng,1994,26(2):381~385.[6]Chen Y D, Tang X J. Automatic digitization of freeform curves by coordinate measuring machines[J]. ASME PED,1992,62:113~125.[7]Antonie van Rensburg. Implementing IDEF techniques as simulation modeling specifications[J]. Computers Ind Engng,1994,29(1-4):467~571.[8]Eastma C M, Fereshetian N. Informaiton models for use in product design: a comparison[J]. Computer-Aided Design.1994,26(7):551~572.

  10. High Brightness HDR Projection Using Dynamic Freeform Lensing

    KAUST Repository

    Damberg, Gerwin

    2016-05-03

    Cinema projectors need to compete with home theater displays in terms of image quality. High frame rate and spatial resolution as well as stereoscopic 3D are common features today, but even the most advanced cinema projectors lack in-scene contrast and, more important, high peak luminance, both of which are essential perceptual attributes of images appearing realistic. At the same time, HDR image statistics suggest that the average image intensity in a controlled ambient viewing environment such as the cinema can be as low as 1% for cinematic HDR content and not often higher than 18%, middle gray in photography. Traditional projection systems form images and colors by blocking the source light from a lamp, therefore attenuating between 99% and 82% of light, on average. This inefficient use of light poses significant challenges for achieving higher peak brightness levels. In this work, we propose a new projector architecture built around commercially available components, in which light can be steered to form images. The gain in system efficiency significantly reduces the total cost of ownership of a projector (fewer components and lower operating cost), and at the same time increases peak luminance and improves black level beyond what is practically achievable with incumbent projector technologies. At the heart of this computational display technology is a new projector hardware design using phase modulation in combination with a new optimization algorithm that is capable of on-the-fly computation of freeform lens surfaces. © 2016 ACM.

  11. Freeform beam shaping for high-power multimode lasers

    Science.gov (United States)

    Laskin, Alexander; Laskin, Vadim

    2014-03-01

    Widening of using high power multimode lasers in industrial laser material processing is accompanied by special requirements to irradiance profiles in such technologies like metal or plastics welding, cladding, hardening, brazing, annealing, laser pumping and amplification in MOPA lasers. Typical irradiance distribution of high power multimode lasers: free space solid state, fiber-coupled solid state and diodes lasers, fiber lasers, is similar to Gaussian. Laser technologies can be essentially improved when irradiance distribution on a workpiece is uniform (flattop) or inverse-Gauss; when building high-power pulsed lasers it is possible to enhance efficiency of pumping and amplification by applying super-Gauss irradiance distribution with controlled convexity. Therefore, "freeform" beam shaping of multimode laser beams is an important task. A proved solution is refractive field mapping beam shaper like Shaper capable to control resulting irradiance profile - with the same unit it is possible to get various beam profiles and choose optimum one for a particular application. Operational principle of these devices implies transformation of laser irradiance distribution by conserving beam consistency, high transmittance, providing collimated low divergent output beam. Using additional optics makes it possible to create resulting laser spots of necessary size and round, elliptical or linear shape. Operation out of focal plane and, hence, in field of lower wavefront curvature, allows extending depth of field. The refractive beam shapers are implemented as telescopes and collimating systems, which can be connected directly to fiber-coupled lasers or fiber lasers, thus combining functions of beam collimation and irradiance transformation.

  12. Efficient free-form surface representation with application in orthodontics

    Science.gov (United States)

    Yamany, Sameh M.; El-Bialy, Ahmed M.

    1999-03-01

    Orthodontics is the branch of dentistry concerned with the study of growth of the craniofacial complex. The detection and correction of malocclusion and other dental abnormalities is one of the most important and critical phases of orthodontic diagnosis. This paper introduces a system that can assist in automatic orthodontics diagnosis. The system can be used to classify skeletal and dental malocclusion from a limited number of measurements. This system is not intended to deal with several cases but is aimed at cases more likely to be encountered in epidemiological studies. Prior to the measurement of the orthodontics parameters, the position of the teeth in the jaw model must be detected. A new free-form surface representation is adopted for the efficient and accurate segmentation and separation of teeth from a scanned jaw model. THe new representation encodes the curvature and surface normal information into a 2D image. Image segmentation tools are then sued to extract structures of high/low curvature. By iteratively removing these structures, individual teeth surfaces are obtained.

  13. A Scheme for Reconstructing Free-form Surface from Shading with Cellular Automata

    Institute of Scientific and Technical Information of China (English)

    XU Bin; TANG Linxin; SHI Hanmin

    2006-01-01

    The reconstruction of free-form surface is a fundamental problem in digital manufacture. This article presents a novel solution to reconstructing free-form surface from an intensity image under the Lambertian reflection model,that is a method called shape from shading (SFS). Our approach is based on the two-dimensional cellular automata (CA), and fully uses the local information of both image and the reconstructed surface. After several iterations, the free-form surface corresponding to the input image is obtained. The encouraging results on both synthetic and real-world images are provided in this paper, and the performance of our algorithm is analyzed on synthetic images using mean and standard deviation of depth (Z) errors.

  14. Freeform lens collimating spectrum-folded Hadamard transform near-infrared spectrometer

    Science.gov (United States)

    Wang, Xiaoduo; Liu, Hua; Juschkin, Larissa; Li, Yunpeng; Xu, Jialin; Quan, Xiangqian; Lu, Zhenwu

    2016-12-01

    A novel Hadamard transform spectrometer collimated by a freeform lens has been designed, which doubles the working spectral range while the spectral resolution is maintained. The freeform lens is designed to redistribute the broadband spectra of the source from 800 nm to 2400 nm into two collimated beams with different wavelengths and different tilting angles, to achieve the folding of spectra on the digital micro-mirror devices (DMD). It is constructed by solving two partial differential equations. The grating diffraction efficiency of the two split beams are more uniform and higher compared with the traditional method. The simulation results show that the bandwidth of the spectrometer is doubled and the spectral resolution is better than 10 nm. The optical system becomes more compact, and the energy efficiency is improved by 11.98% by folding the spectra with one freeform lens and one grating.

  15. Optical design of an ultrashort throw ratio projector with two freeform mirrors

    Science.gov (United States)

    Nie, Yunfeng; Mohedano, Rubén.; Benítez, Pablo; Chaves, Julio; Miñano, Juan C.; Thienpont, Hugo; Duerr, Fabian

    2016-09-01

    In this work, an optical design approach is presented to design an ultrashort throw distance projection system by combination of an off-the-shelf refractive lens and two off-axis freeform mirrors. These two freeform mirrors are used to greatly shorten the projection distance by more than three times compared to conventional (rotationally symmetric) systems, while still maintaining a good imaging quality. Firstly, a direct design method that enables the simultaneous calculation of two off-axis freeform-profile mirrors by partially coupling more than three fields is introduced. The specifications of the conventional refractive lens are taken into account during this procedure. The pupil matching principle is applied to ensure good performance between the two sub-systems. The calculated mirrors then serve as a good starting point for optimization using commercial optical design software. To step from freeform profiles to freeform surfaces, the calculated two profiles are fitted into odd polynomials to evaluate the image quality and then re-fitted into XY polynomials for further optimization. Finally, the polynomial coefficients of the two freeform mirrors are imported into the optical design program. The merit function is built from RMS spot radii over the full field, and additional constraints are made for correcting distortion. After optimization, the calculated initial design quickly converges to a well performing imaging system. As an example, an ultrashort throw distance projection lens with a large 80-inch diagonal image at 400mm throw distance is designed, analyzed and compared with literature data. The values of MTF are over 0.6 at 0.5 lp/mm and the distortion is less than 1.5%: showing a very good and well balanced imaging performance over the entire field of view.

  16. Accuracy Assessment for Cad Modeling of Freeform Surface Described by Equation

    Directory of Open Access Journals (Sweden)

    Golba Grzegorz

    2015-06-01

    Full Text Available This paper presents the results of comparative analysis of modeling accuracy the freeform surface constructed by using a variety of algorithms for surface modeling. Also determined the accuracy of mapping the theoretical freeform surface described by mathematical equation. To model surface objects used: SolidWorks 2012, CATIA v5 and Geomagic Studio 12. During the design process of CAD models were used: profile curves, fitting parametric surface and polygonal mesh. To assess the accuracy of the CAD models used Geomagic Qualify 12. On the basis of analyse defined the scope of application of each modeling techniques depending on the nature of the constructed object.

  17. Solid Freeform Fabrication Symposium Proceedings Held in Austin, Texas on August 9-11, 1993

    Science.gov (United States)

    1993-09-01

    di Produzione 1611 Headway Circle, Bldg 2 Austin TX 78712 Ed Economia DeirAzienda Austin TX 78754 Corso Duca Abruzzi 24 512 339-2922J fax: 512 339...Street Aeronautical Engineering & Mechanics Ed Economia DellAzienda Tucson AZ 85713 Troy NY 12180 Corso Duca Abruzzi 24 602 792-2616/ fax: 602 792

  18. Solid Freeform Fabrication Proceedings (9th) Held in Austin, Texas on August 10-12 1998

    Science.gov (United States)

    1998-08-01

    568. " Rogers , D.F., and Adams, J.A., Mathematical Elements for Computer Graphics, 2nd ed., New York: McGraw-Hill, 1990. 12 Piegl, L., and Tiller, W...1949, vol. TV, pp. 405-7. 6) T. Chartier , M. Ferrato, and J. F. Baumard, "Supercritical Debinding of Injection Molded Ceramics", J. Am. Ceram. Soc

  19. Freeform Fabrication of Titanium Aluminide via Electron Beam Melting Using Prealloyed and Blended Powders

    Directory of Open Access Journals (Sweden)

    Denis Cormier

    2007-01-01

    Full Text Available Titanium aluminide (TiAl is an intermetallic compound possessing excellent high-temperature performance while having significantly lower density than nickel-based superalloys. This paper presents preliminary results of experiments aimed at processing TiAl via the electron beam melting (EBM process. Two processing routes are explored. The first uses prealloyed powder, whereas the second explores controlled reaction synthesis. Issues such as processing parameters, vaporization of alloying elements, microstructure, and properties are discussed.

  20. In-chip fabrication of free-form 3D constructs for directed cell migration analysis

    DEFF Research Database (Denmark)

    Olsen, Mark Holm; Hjortø, Gertrud Malene; Hansen, Morten;

    2013-01-01

    through smaller pore sizes made significantly more turns than those through larger pores. The introduction of additional defined barriers in the microporous structure resulted in dendritic cells making more turns while still being able to follow the chemoattractant concentration gradient....

  1. Student Evaluation of Teaching: A Study Exploring Student Rating Instrument Free-Form Text Comments

    Science.gov (United States)

    Stupans, Ieva; McGuren, Therese; Babey, Anna Marie

    2016-01-01

    Student rating instruments are recognised to be valid indicators of effective instruction, providing a valuable tool to improve teaching. However, free-form text comments obtained from the open-ended question component of such surveys are only infrequently analysed comprehensively. We employed an innovative, systematic approach to the analysis of…

  2. Asymmetrical clustering by sex in free-forming groups: an observational field study.

    Science.gov (United States)

    Kramer-Moore, Daniela

    2010-08-01

    464 observations were carried out in public places of 3- or 4-person, mixed sex, free-forming groups who spontaneously divided into subgroups. An analysis of sex composition of the subgroups showed that significantly more single-sex subgroups were formed than expected by chance. This was significantly more pronounced among women than among men. Several explanations were considered.

  3. Design, realization and testing of the nanomefos non-contact measurement machine for freeform optics

    NARCIS (Netherlands)

    Henselmans, R.; Cacace, L.; Rosielle, P.C.J.N.; Steinbuch, M.

    2008-01-01

    By applying freeform optics (figure 1) in high-end optical systems such as used in space, science and lithography applications, system performance can be improved while decreasing the system mass, size and number of required components (for instance [1]). The applicability of classical metrology met

  4. Analysis of nodal aberration properties in off-axis freeform system design.

    Science.gov (United States)

    Shi, Haodong; Jiang, Huilin; Zhang, Xin; Wang, Chao; Liu, Tao

    2016-08-20

    Freeform surfaces have the advantage of balancing off-axis aberration. In this paper, based on the framework of nodal aberration theory (NAT) applied to the coaxial system, the third-order astigmatism and coma wave aberration expressions of an off-axis system with Zernike polynomial surfaces are derived. The relationship between the off-axis and surface shape acting on the nodal distributions is revealed. The nodal aberration properties of the off-axis freeform system are analyzed and validated by using full-field displays (FFDs). It has been demonstrated that adding Zernike terms, up to nine, to the off-axis system modifies the nodal locations, but the field dependence of the third-order aberration does not change. On this basis, an off-axis two-mirror freeform system with 500 mm effective focal length (EFL) and 300 mm entrance pupil diameter (EPD) working in long-wave infrared is designed. The field constant aberrations induced by surface tilting are corrected by selecting specific Zernike terms. The design results show that the nodes of third-order astigmatism and coma move back into the field of view (FOV). The modulation transfer function (MTF) curves are above 0.4 at 20 line pairs per millimeter (lp/mm) which meets the infrared reconnaissance requirement. This work provides essential insight and guidance for aberration correction in off-axis freeform system design.

  5. Development of Data Registration and Fusion Methods for Measurement of Ultra-Precision Freeform Surfaces

    National Research Council Canada - National Science Library

    Ling Bao Kong; Ming Jun Ren; Min Xu

    2017-01-01

    .... The accuracy of the overlapping area is further improved by developing a Gaussian process based data fusion method with full consideration of the associated uncertainties in the measured datasets. Experimental studies are undertaken to examine the effectiveness of the proposed method. The study should contribute to the high precision and efficient measurement of ultra-precision freeform surfaces on multi-sensor systems.

  6. Optimizing front metallization patterns: Efficiency with aesthetics in free-form solar cells

    NARCIS (Netherlands)

    Gupta, D.K.; Langelaar, M.; Barink, M.; Keulen, F. van

    2016-01-01

    Free-form solar cells are cells of unconventional shapes (e.g. hexagonal, leaf-shaped etc). Their flexible shape adds to the aesthetics of the surroundings as well as allows to place them over objects where conventional solar cells might not fit. Evidently, these cells need to be efficient as well,

  7. Optically Clear and Resilient Free-Form μ-Optics 3D-Printed via Ultrafast Laser Lithography

    Science.gov (United States)

    Jonušauskas, Linas; Gailevičius, Darius; Mikoliūnaitė, Lina; Sakalauskas, Danas; Šakirzanovas, Simas; Juodkazis, Saulius; Malinauskas, Mangirdas

    2017-01-01

    We introduce optically clear and resilient free-form micro-optical components of pure (non-photosensitized) organic-inorganic SZ2080 material made by femtosecond 3D laser lithography (3DLL). This is advantageous for rapid printing of 3D micro-/nano-optics, including their integration directly onto optical fibers. A systematic study of the fabrication peculiarities and quality of resultant structures is performed. Comparison of microlens resiliency to continuous wave (CW) and femtosecond pulsed exposure is determined. Experimental results prove that pure SZ2080 is ∼20 fold more resistant to high irradiance as compared with standard lithographic material (SU8) and can sustain up to 1.91 GW/cm2 intensity. 3DLL is a promising manufacturing approach for high-intensity micro-optics for emerging fields in astro-photonics and atto-second pulse generation. Additionally, pyrolysis is employed to homogeneously shrink structures up to 40% by removing organic SZ2080 constituents. This opens a promising route towards downscaling photonic lattices and the creation of mechanically robust glass-ceramic microstructures. PMID:28772389

  8. Optically Clear and Resilient Free-Form µ-Optics 3D-Printed via Ultrafast Laser Lithography.

    Science.gov (United States)

    Jonušauskas, Linas; Gailevičius, Darius; Mikoliūnaitė, Lina; Sakalauskas, Danas; Šakirzanovas, Simas; Juodkazis, Saulius; Malinauskas, Mangirdas

    2017-01-02

    We introduce optically clear and resilient free-form micro-optical components of pure (non-photosensitized) organic-inorganic SZ2080 material made by femtosecond 3D laser lithography (3DLL). This is advantageous for rapid printing of 3D micro-/nano-optics, including their integration directly onto optical fibers. A systematic study of the fabrication peculiarities and quality of resultant structures is performed. Comparison of microlens resiliency to continuous wave (CW) and femtosecond pulsed exposure is determined. Experimental results prove that pure SZ2080 is ∼20 fold more resistant to high irradiance as compared with standard lithographic material (SU8) and can sustain up to 1.91 GW/cm² intensity. 3DLL is a promising manufacturing approach for high-intensity micro-optics for emerging fields in astro-photonics and atto-second pulse generation. Additionally, pyrolysis is employed to homogeneously shrink structures up to 40% by removing organic SZ2080 constituents. This opens a promising route towards downscaling photonic lattices and the creation of mechanically robust glass-ceramic microstructures.

  9. Optically Clear and Resilient Free-Form µ-Optics 3D-Printed via Ultrafast Laser Lithography

    Directory of Open Access Journals (Sweden)

    Linas Jonušauskas

    2017-01-01

    Full Text Available We introduce optically clear and resilient free-form micro-optical components of pure (non-photosensitized organic-inorganic SZ2080 material made by femtosecond 3D laser lithography (3DLL. This is advantageous for rapid printing of 3D micro-/nano-optics, including their integration directly onto optical fibers. A systematic study of the fabrication peculiarities and quality of resultant structures is performed. Comparison of microlens resiliency to continuous wave (CW and femtosecond pulsed exposure is determined. Experimental results prove that pure SZ2080 is ∼20 fold more resistant to high irradiance as compared with standard lithographic material (SU8 and can sustain up to 1.91 GW/cm2 intensity. 3DLL is a promising manufacturing approach for high-intensity micro-optics for emerging fields in astro-photonics and atto-second pulse generation. Additionally, pyrolysis is employed to homogeneously shrink structures up to 40% by removing organic SZ2080 constituents. This opens a promising route towards downscaling photonic lattices and the creation of mechanically robust glass-ceramic microstructures.

  10. Design of freeform imaging systems with linear field-of-view using a construction and iteration process.

    Science.gov (United States)

    Yang, Tong; Zhu, Jun; Jin, Guofan

    2014-02-10

    In this paper, a design method based on a construction and iteration process is proposed for designing freeform imaging systems with linear field-of-view (FOV). The surface contours of the desired freeform surfaces in the tangential plane are firstly designed to control the tangential rays of multiple field angles and different pupil coordinates. Then, the image quality is improved with an iterative process. The design result can be taken as a good starting point for further optimization. A freeform off-axis scanning system is designed as an example of the proposed method. The convergence ability of the construction and iteration process to design a freeform system from initial planes is validated. The MTF of the design result is close to the diffraction limit and the scanning error is less than 1 μm. This result proves that good image quality and scanning linearity were achieved.

  11. Advanced optic fabrication using ultrafast laser radiation

    Science.gov (United States)

    Taylor, Lauren L.; Qiao, Jun; Qiao, Jie

    2016-03-01

    Advanced fabrication and finishing techniques are desired for freeform optics and integrated photonics. Methods including grinding, polishing and magnetorheological finishing used for final figuring and polishing of such optics are time consuming, expensive, and may be unsuitable for complex surface features while common photonics fabrication techniques often limit devices to planar geometries. Laser processing has been investigated as an alternative method for optic forming, surface polishing, structure writing, and welding, as direct tuning of laser parameters and flexible beam delivery are advantageous for complex freeform or photonics elements and material-specific processing. Continuous wave and pulsed laser radiation down to the nanosecond regime have been implemented to achieve nanoscale surface finishes through localized material melting, but the temporal extent of the laser-material interaction often results in the formation of a sub-surface heat affected zone. The temporal brevity of ultrafast laser radiation can allow for the direct vaporization of rough surface asperities with minimal melting, offering the potential for smooth, final surface quality with negligible heat affected material. High intensities achieved in focused ultrafast laser radiation can easily induce phase changes in the bulk of materials for processing applications. We have experimentally tested the effectiveness of ultrafast laser radiation as an alternative laser source for surface processing of monocrystalline silicon. Simulation of material heating associated with ultrafast laser-material interaction has been performed and used to investigate optimized processing parameters including repetition rate. The parameter optimization process and results of experimental processing will be presented.

  12. Design a freeform microlens array module for any arbitrary-shape collimated beam shaping and color mixing

    Science.gov (United States)

    Chen, Enguo; Wu, Rengmao; Guo, Tailiang

    2014-06-01

    Collimated beam shaping with freeform surface usually employs a predefined mapping to tailor one or multiple freeform surfaces. Limitation on those designs is that the source, the freeform optics and the target are in fixed one-to-one correspondence with each other. To overcome this drawback, this paper presents a kind of freeform microlens array module integrated with an ultra-thin freeform microlens array and a condenser lens to reshape any arbitrary-shape collimated beam into a prescribed uniform rectangular illumination and achieve color mixing. The design theory is explicitly given, and some key issues are addressed. Several different application examples are given, and the target is obtained with high uniformity and energy efficiency. This freeform microlens array module, which shows better flexibility and practicality than the regular designs, can be used not only to reshape any arbitrary-shape collimated beam (or a collimated beam integrated with several sub-collimated beams), but also most importantly to achieve color mixing. With excellent optical performance and ultra-compact volume, this optical module together with the design theory can be further introduced into other applications and will have a huge market potential in the near future.

  13. New efficient optimal mass transport approach for single freeform surface design

    CERN Document Server

    Bösel, Christoph

    2015-01-01

    We present a new optimal mass transport approach for the design of a continuous single freeform surface for collimated beams. By applying the law of reflection/refraction and the well-known integrability condition, it is shown that the design process in a small angle approximation can be decoupled into the calculation of a raymapping by optimal mass transport methods and the subsequent construction of the freeform surface by a steady linear advection equation. It is shown that the solution of this linear advection equation can be obtained by a decomposition into two dimensional subproblems and solving these by standard integrals. The efficiency of the method is demonstrated by applying it to two challenging design examples.

  14. Integral freeform illumination lens design of LED based pico-projector.

    Science.gov (United States)

    Zhao, Shuang; Wang, Kai; Chen, Fei; Qin, Zong; Liu, Sheng

    2013-05-01

    In this paper, an illumination lens design for a LED-based pico-projector is presented. Different from the traditional illumination systems composed by lens group, the integral illumination lens consists of a total internal reflector (TIR) and a freeform surface. TIR acts as collimation lens and its top surface formed by a freeform surface reshapes the nonuniform circular light pattern generated by TIR to be rectangular and uniform. Diameter and height of the lens are 16 and 10 mm, respectively. An optimization method to deal with the problem of extended light source is also presented in detail in this paper. According to the simulation results of the final optimized lens, 77% (neglecting the effect of polarization) of the power of light source is collected on liquid crystal on silicon panel with a 16∶9 ratio and illumination uniformity achieves 92%.

  15. Free-form geometric modeling by integrating parametric and implicit PDEs.

    Science.gov (United States)

    Du, Haixia; Qin, Hong

    2007-01-01

    Parametric PDE techniques, which use partial differential equations (PDEs) defined over a 2D or 3D parametric domain to model graphical objects and processes, can unify geometric attributes and functional constraints of the models. PDEs can also model implicit shapes defined by level sets of scalar intensity fields. In this paper, we present an approach that integrates parametric and implicit trivariate PDEs to define geometric solid models containing both geometric information and intensity distribution subject to flexible boundary conditions. The integrated formulation of second-order or fourth-order elliptic PDEs permits designers to manipulate PDE objects of complex geometry and/or arbitrary topology through direct sculpting and free-form modeling. We developed a PDE-based geometric modeling system for shape design and manipulation of PDE objects. The integration of implicit PDEs with parametric geometry offers more general and arbitrary shape blending and free-form modeling for objects with intensity attributes than pure geometric models.

  16. Design of compact freeform LED flashlight capable of two different light distributions

    Science.gov (United States)

    Isaac, Annie Shalom; Neumann, Cornelius

    2016-04-01

    Free-form optical surfaces are designed for desired intensity requirements for applications ranging from general to automotive lighting. But a single compact free-form optics which satisfies two different intensity distributions is not presented so far. In this work, a compact LED flashlight fulfilling two different intensity requirements that could be used in potentially explosive atmospheres is designed and validated. The first target is selected after a study on visibility analysis in fog, dust, and smoke environments. Studies showed that a ring-like distribution (5°- 10°) have better visual recognition for short distances in smoky environments. The second target is selected to have a maximum intensity at the peak to provide visibility for longer distances. We realized these two different intensity requirements by moving the LED with respect to the optics along the optical axis. To fulfill the above- required intensity distributions, hybrid TIR optics was designed as free-form curves calculated by combining several geometric optic methods. We validated the free-form TIR hybrid optics using Monte Carlo ray trace simulation. The overall diameter of the optics is 29 mm and 10 mm in thickness. The simulated results showed an optical efficiency of about 84% to realize both target light distributions in a single optics. Then we designed a whole flashlight consisting of LED, PMMA hybrid optics, PC glass casing and a housing including the critical thermal management for explosive environments. To validate the results, a prototype for the designed optics was made. The measured results showed an overall agreement with the simulated results.

  17. A multi-perspective dynamic feature concept in adaptive NC machining of complex freeform surfaces

    OpenAIRE

    Liu, Xu; Li, Yingguang; Gao, James

    2016-01-01

    This paper presents a new concept of feature for freeform surface machining that defines the changes in feature status during real manufacturing situations which have not been sufficiently addressed by current international standards and previous research in feature technology. These changes are multi-perspective, including (i) changes in depth-of-cut: the geometry of a feature in the depth-of-cut direction changes during different machining operations such as roughing, semi-finishing and fin...

  18. Shape optimization for viscous flows by reduced basis methods and free-form deformation

    OpenAIRE

    Manzoni, Andrea; Quarteroni, Alfio; Rozza, Gianluigi

    2011-01-01

    In this paper we further develop an approach previously introduced in [Lassila and Rozza, C.M.A.M.E 2010] for shape optimization that combines a suitable low-dimensional parametrization of the geometry (yielding a geometrical reduction) with reduced basis methods (yielding a reduction of computational complexity). More precisely, free-form deformation techniques are considered for the geometry description and its parametrization, while reduced basis methods are used upon a finite element dis...

  19. Novel free-form hohlraum shape design and optimization for laser-driven inertial confinement fusion

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Shaoen; Jing, Longfei, E-mail: scmyking-2008@163.com; Ding, Yongkun [Laser Fusion Research Center, China Academy Engineering Physics, Mianyang 621900 (China); Huang, Yunbao, E-mail: huangyblhy@gmail.com [Mechatronics School of Guangdong University of Technology, Guangzhou 510006 (China)

    2014-10-15

    The hohlraum shape attracts considerable attention because there is no successful ignition method for laser-driven inertial confinement fusion at the National Ignition Facility. The available hohlraums are typically designed with simple conic curves, including ellipses, parabolas, arcs, or Lame curves, which allow only a few design parameters for the shape optimization, making it difficult to improve the performance, e.g., the energy coupling efficiency or radiation drive symmetry. A novel free-form hohlraum design and optimization approach based on the non-uniform rational basis spline (NURBS) model is proposed. In the present study, (1) all kinds of hohlraum shapes can be uniformly represented using NURBS, which is greatly beneficial for obtaining the optimal available hohlraum shapes, and (2) such free-form uniform representation enables us to obtain an optimal shape over a large design domain for the hohlraum with a more uniform radiation and higher drive temperature of the fuel capsule. Finally, a hohlraum is optimized and evaluated with respect to the drive temperature and symmetry at the Shenguang III laser facility in China. The drive temperature and symmetry results indicate that such a free-form representation is advantageous over available hohlraum shapes because it can substantially expand the shape design domain so as to obtain an optimal hohlraum with high performance.

  20. Direct design of two freeform optical surfaces for wide field of view line imaging applications

    Science.gov (United States)

    Nie, Yunfeng; Thienpont, Hugo; Duerr, Fabian

    2016-04-01

    In this paper, we propose a multi-fields direct design method aiming to calculate two freeform surfaces with an entrance pupil incorporated for wide field of view on-axis line imaging applications. Both infinite and finite conjugate objectives can be designed with this approach. Since a wide angle imaging system requires more than few discrete perfect imaging points, the multi-fields design approach is based on partial coupling of multiple fields, which guarantees a much more balanced imaging performance over the full field of view. The optical path lengths (OPLs) and image points of numerous off-axis fields are calculated during the procedure, thus very few initial parameters are needed. The procedure to calculate such a freeform lens is explained in detail. We have designed an exemplary monochromatic single lens to demonstrate the functionality of the design method. A rotationally symmetric counterpart following the same specifications is compared in terms of RMS spot radius to demonstrate the clear benefit that freeform lens brings to on-axis line imaging systems. In addition, a practical achromatic wide angle objective is designed by combining our multi-fields design method with classic optical design strategies, serving as a very good starting point for further optimization in a commercial optical design program. The results from the perspective of aberrations plots and MTF values show a very good and well balanced performance over the full field of view.

  1. Why are freeform telescopes less alignment sensitive than a traditional unobscured TMA?

    Science.gov (United States)

    Thompson, Kevin P.; Schiesser, Eric; Rolland, Jannick P.

    2015-10-01

    As freeform optical systems emerge as interesting and innovative solutions for imaging in 3D packages there is an assumption they are going to be more sensitive particularly at assembly. While it is true that the clocking of the component becomes a relatively weak new tolerance, for the most effective new class of freeform systems the alignment sensitivity is actually lower in most cases than for a comparable traditional unobscured three mirror anastigmatic (TMA) telescope. Traditional unobscured TMA telescopes, whose designs emerged in the mid-70s and which begin to appear as hardware in the literature in the early 90s, are based on using increasingly offset apertures with otherwise coaxial rotationally symmetric mirrors. The mirrors (typically 3 to correct spherical, coma, and astigmatism) have evolved to contain more high order terms as the designs are pushed to more compact and wider field packages - the NIRCAM camera for the JWST is an excellent example of this [1]. As the higher order terms are added, the mirrors become increasingly sensitive to decenters and tilts. An emerging class of freeform telescopes that provide wider field of view and/or faster f/numbers than the traditional TMA are based on a strategy where the surface shape remains a low order Zernike-type surface even in compact, unobscured packages. This optical design strategy results in an optical form that is not only higher performance but simultaneously less sensitive to alignment.

  2. Rapid Fabrication Techniques for Liquid Rocket Channel Wall Nozzles

    Science.gov (United States)

    Gradl, Paul R.

    2016-01-01

    The functions of a regeneratively-cooled nozzle are to (1) expand combustion gases to increase exhaust gas velocity while, (2) maintaining adequate wall temperatures to prevent structural failure, and (3) transfer heat from the hot gases to the coolant fluid to promote injector performance and stability. Regeneratively-cooled nozzles are grouped into two categories: tube-wall nozzles and channel wall nozzles. A channel wall nozzle is designed with an internal liner containing a series of integral coolant channels that are closed out with an external jacket. Manifolds are attached at each end of the nozzle to distribute coolant to and away from the channels. A variety of manufacturing techniques have been explored for channel wall nozzles, including state of the art laser-welded closeouts and pressure-assisted braze closeouts. This paper discusses techniques that NASA MSFC is evaluating for rapid fabrication of channel wall nozzles that address liner fabrication, slotting techniques and liner closeout techniques. Techniques being evaluated for liner fabrication include large-scale additive manufacturing of freeform-deposition structures to create the liner blanks. Abrasive water jet milling is being evaluated for cutting the complex coolant channel geometries. Techniques being considered for rapid closeout of the slotted liners include freeform deposition, explosive bonding and Cold Spray. Each of these techniques, development work and results are discussed in further detail in this paper.

  3. Design of an optical lens combined with a total internal reflection (TIR) freeform surface for a LED front fog lamp

    Science.gov (United States)

    Wang, Hong; Li, Xiufeng; Ge, Peng

    2017-02-01

    We propose a design method of an optical lens combined with a total internal reflection (TIR) freeform surface for a LED front fog lamp. The TIR freeform surface controls the edge rays of the LED source. It totally reflects the edge rays and makes them emit from the top surface of the lens. And the middle rays of the LED source go through the refractive surface and reach the measured plane. We simulate the model by Monte Carlo method. Simulation results show that the front fog lamp system can satisfy the requirement of ECE R19 Rev7. The light control efficiency can reach up to 76%.

  4. Study of the Contact Force in Free-form Surfaces Compliant EDM Polishing by Robot

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the cont...

  5. A sampling strategy for high-dimensional spaces applied to free-form gravitational lensing

    Science.gov (United States)

    Lubini, Mario; Coles, Jonathan

    2012-10-01

    We present a novel proposal strategy for the Metropolis-Hastings algorithm designed to efficiently sample general convex polytopes in 100 or more dimensions. This improves upon previous sampling strategies used for free-form reconstruction of gravitational lenses, but is general enough to be applied to other fields. We have written a parallel implementation within the lens modelling framework GLASS. Testing shows that we are able to produce uniform uncorrelated random samples which are necessary for exploring the degeneracies inherent in lens reconstruction.

  6. A Sampling Strategy for High-Dimensional Spaces Applied to Free-Form Gravitational Lensing

    CERN Document Server

    Lubini, Mario

    2012-01-01

    We present a novel proposal strategy for the Metropolis-Hastings algorithm designed to efficiently sample general convex polytopes in 100 or more dimensions. This improves upon previous sampling strategies used for free-form reconstruction of gravitational lenses, but is general enough to be applied to other fields. We have written a parallel implementation within the lens modeling framework GLASS. Testing shows that we are able to produce uniform uncorrelated random samples which are necessary for exploring the degeneracies inherent in lens reconstruction.

  7. A Computer Vision Method for 3D Reconstruction of Curves-Marked Free-Form Surfaces

    Institute of Scientific and Technical Information of China (English)

    Xiong Hanwei; Zhang Xiangwei

    2001-01-01

    Visual method is now broadly used in reverse engineering for 3D reconstruction. Thetraditional computer vision methods are feature-based, i.e., they require that the objects must revealfeatures owing to geometry or textures. For textureless free-form surfaces, dense feature points areadded artificially. In this paper, a new method is put forward combining computer vision with CAGD.The surface is subdivided into N-side Gregory patches using marked curves, and a stereo algorithm isused to reconstruct the curves. Then, the cross boundary tangent vector is computed throughreflectance analysis. At last, the whole surface can be reconstructed by jointing these patches withG1 continuity.

  8. Irradiance tailoring with two-sided Fresnel-type freeform optics

    Science.gov (United States)

    Bruneton, Adrien; Bäuerle, Axel; Traub, Martin; Wester, Rolf; Loosen, Peter

    2012-10-01

    Based on the Monge-Kantorovich theory of optimal mass transport, the computation of a ray mapping between source and target irradiances is used to design two-sided freeform lenses fulfilling the constraints of an automotive application: compactness and sharp bright-dark cutoff. A generic segmentation technic resulting in Fresnel-type optics is presented and the whole procedure is illustrated with the design of a fog light lens. Finally Monte Carlo simulation of the virtual model and measurements of a polycarbonate prototype are presented.

  9. Development of a flattening system for sheet metal with free-form surface

    Directory of Open Access Journals (Sweden)

    Xinhua Liu

    2016-02-01

    Full Text Available In order to improve the flattening quality of sheet metal with free-form surface, a flattening system was developed. The system framework was proposed and the key technologies such as mesh quality measuring criterion, center triangle indexing algorithm, coordinate transforming principle, and initial flattening method were elaborated. Moreover, a planar spring–mass model was presented to optimize the initial flattening result, and the flowchart of the proposed flattening method was designed. Finally, three simulation examples were carried out and the comparison results indicated that the proposed system was proved feasible and efficient.

  10. 2D multi-objective placement algorithm for free-form components

    CERN Document Server

    Jacquenot, Guillaume; Maisonneuve, Jean-Jacques; Wenger, Philippe

    2009-01-01

    This article presents a generic method to solve 2D multi-objective placement problem for free-form components. The proposed method is a relaxed placement technique combined with an hybrid algorithm based on a genetic algorithm and a separation algorithm. The genetic algorithm is used as a global optimizer and is in charge of efficiently exploring the search space. The separation algorithm is used to legalize solutions proposed by the global optimizer, so that placement constraints are satisfied. A test case illustrates the application of the proposed method. Extensions for solving the 3D problem are given at the end of the article.

  11. Free-form surface measuring method based on optical theodolite measuring system

    Science.gov (United States)

    Yu, Caili

    2012-10-01

    The measurement for single-point coordinate, length and large-dimension curved surface in industrial measurement can be achieved through forward intersection measurement by the theodolite measuring system composed of several optical theodolites and one computer. The measuring principle of flexible large-dimension three-coordinate measuring system made up of multiple (above two) optical theodolites and composition and functions of the system have been introduced in this paper. Especially for measurement of curved surface, 3D measured data of spatial free-form surface is acquired through the theodolite measuring system and the CAD model is formed through surface fitting to directly generate CAM processing data.

  12. First Demonstration on Direct Laser Fabrication of Lunar Regolith Parts

    Science.gov (United States)

    Balla, Vamsi Krishna; Roberson, Luke B.; OConnor, Gregory W. O.; Trigwell, Stephen; Bose, Susmita; Bandyopadhyay, Amit

    2010-01-01

    Establishment of a lunar or Martian outpost necessitates the development of methods to utilize in situ mineral resources for various construction and resource extraction applications. Fabrication technologies are critical for habitat structure development, as well as repair and replacement of tools and parts at the outpost. Herein we report the direct fabrication of lunar regolith simulant parts, in freeform environment, using lasers. We show that raw lunar regolith can be processed at laser energy levels as a low as 2.12 J mm-2 resulting in nanocrystalline and/or amorphous microstructures. Potential applications of laser based fabrication technologies to make useful regolith parts for various applications including load bearing composite structures, radiation shielding, and solar cell substrates is described.

  13. Stability of the micromachined membrane deformable mirror as a freeform optical element

    Science.gov (United States)

    Vdovin, Gleb; Soloviev, Oleg; Patlan, Seva

    2014-09-01

    Micromachined membrane deformable mirror (MMDM) can serve as an ad hoc" free-form optical element. To test the repeatability and stability of the standard MMDM, we have conducted the test of surface figure during multiple thermal cycling, test of figure drift at elevated temperatures, and a long-term 16-day stability test of actively formed mirror figure. The average rms error did not exceed λ =25 at λ = 633 nm, after repeated cycling from -14 to +70 C, with return to the room temperature. The existing design provides ~10° stability in the temperature range of ~10°. Optimization of the design, eliminating astigmatism, would allow one to extend the temperature range to about 30. The long-term mirror figure instability at a constant temperature reaches λ/20 rms in 16 days. The P-V error with respect to the nearest sphere changes from λ/20 in the first day, to about λ/10 in the 16-th day. The tests show that MMDM is stable enough to make a reasonable alternative to free-form optics in applications that require various optical shapes to be formed with a single element.

  14. Optical design of off-axis Cassegrain telescope using freeform surface at the secondary mirror

    Science.gov (United States)

    Gautam, Suryakant; Gupta, Amit; Singh, Ganga Sharan

    2015-02-01

    Freeform surfaces enable imaginative optics by providing abundant degrees of freedom for an optical designer as compared to spherical surfaces. An off-axis two-mirror-based telescope design is presented, in which the primary mirror is a concave prolate spheroid and the secondary mirror is freeform surface-based. The off-axis configuration is employed here for removing the central obscuration problem which otherwise limits the central maxima in the point spread function. In this proposed design, an extended X-Y polynomial is used as a surface descriptor for the off-axis segment of the secondary mirror. The coefficients of this extended polynomial are directly related to the Seidel aberrations, and are thus optimized here for a better control of asymmetric optical aberrations at various field points. For this design, the aperture stop is located 500 mm before the primary mirror and the entrance pupil diameter is kept as 80 mm. The effective focal length is 439 mm and covers a full field of view of 2 deg. The image quality obtained here is near diffraction limited which can be inferred from metrics such as the spot diagram and modulation transfer function.

  15. Design of an ultra-thin near-eye display with geometrical waveguide and freeform optics.

    Science.gov (United States)

    Cheng, Dewen; Wang, Yongtian; Xu, Chen; Song, Weitao; Jin, Guofan

    2014-08-25

    Small thickness and light weight are two important requirements for a see-through near-eye display which are achieved in this paper by using two advanced technologies: geometrical waveguide and freeform optics. A major problem associated with the geometrical waveguide is the stray light which can severely degrade the display quality. The causes and solutions to this problem are thoroughly studied. A mathematical model of the waveguide is established and a non-sequential ray tracing algorithm is developed, which enable us to carefully examine the stray light of the planar waveguide and explore a global searching method to find an optimum design with the least amount of stray light. A projection optics using freeform surfaces on a wedge shaped prism is also designed. The near-eye display integrating the projection optics and the waveguide has a field of view of 28°, an exit pupil diameter of 9.6mm and an exit pupil distance of 20mm. In our final design, the proportion of the stray light energy over the image output energy of the waveguide is reduced to 2%, the modulation transfer function values across the entire field of the eyepiece are above 0.5 at 30 line pairs/mm (lps/mm). A proof-of-concept prototype of the proposed geometrical waveguide near-eye display is developed and demonstrated.

  16. Design of compact freeform lens for application specific Light-Emitting Diode packaging.

    Science.gov (United States)

    Wang, Kai; Chen, Fei; Liu, Zongyuan; Luo, Xiaobing; Liu, Sheng

    2010-01-18

    Application specific LED packaging (ASLP) is an emerging technology for high performance LED lighting. We introduced a practical design method of compact freeform lens for extended sources used in ASLP. A new ASLP for road lighting was successfully obtained by integrating a polycarbonate compact freeform lens of small form factor with traditional LED packaging. Optical performance of the ASLP was investigated by both numerical simulation based on Monte Carlo ray tracing method and experiments. Results demonstrated that, comparing with traditional LED module integrated with secondary optics, the ASLP had advantages of much smaller size in volume (approximately 1/8), higher system lumen efficiency (approximately 8.1%), lower cost and more convenience for customers to design and assembly, enabling possible much wider applications of LED for general road lighting. Tolerance analyses were also conducted. Installation errors of horizontal and vertical deviations had more effects on the shape and uniformity of radiation pattern compared with rotational deviation. The tolerances of horizontal, vertical and rotational deviations of this lens were 0.11 mm, 0.14 mm and 2.4 degrees respectively, which were acceptable in engineering.

  17. Testing the performance of freeform LED optics by gradient based measurement

    Science.gov (United States)

    Hilbig, David; Fleischmann, Friedrich; Henning, Thomas

    2016-08-01

    Light-emitting diodes (LED) increasingly replace conventional filaments in various illumination applications due to higher performance and efficiency. However, their common luminous intensity profiles do not match all requirements and need to be adapted using secondary beam shaping optics. Aside from reflectors, such optics are commonly realized by freeform optical components. More sophisticated tasks such as safety and security applications are covered by strict regulations and demand a well defined spatial distribution of the emitted light. Up to now, correct functionality is only verified at system level by determining the resulting radiation pattern with a photogoniometer after packaging the optic with the light source and the fixture. However, the correct functionality of the individual optical component is usually not verified and in a fail case, the actual error source cannot be identified. A new measurement method based on experimental ray tracing (ERT) is introduced that enables performance testing of beam shaping secondary optics at component level. Rays emerging from a virtual point source are traced through the device under test. The angle of the refracted ray is recorded as a function of the incident angle. In an additional step, the resulting radiation distribution is determined based on the energy conservation law. Measurement result of a freeform lens for marine application are presented as an example and compared to results from a photogoniometer.

  18. Feature, design intention and constraint preservation for direct modeling of 3D freeform surfaces

    Science.gov (United States)

    Fu, Luoting; Kara, Levent Burak; Shimada, Kenji

    2012-06-01

    Direct modeling has recently emerged as a suitable approach for 3D free-form shape modeling in industrial design. It has several advantages over the conventional, parametric modeling techniques, including natural user interactions, as well as the underlying, automatic feature-preserving shape deformation algorithms. However, current direct modeling packages still lack several capabilities critical for product design, such as managing aesthetic design intentions, and enforcing dimensional, geometric constraints. In this paper, we describe a novel 3D surface editing system capable of jointly accommodating aesthetic design intentions expressed in the form of surface painting and color-coded annotations, as well as engineering constraints expressed as dimensions. The proposed system is built upon differential coordinates and constrained least squares, and is intended for conceptual design that involves frequent shape tuning and explorations. We also provide an extensive review of the state-of-the-art direct modeling approaches for 3D mesh-based, freeform surfaces, with an emphasis on the two broad categories of shape deformation algorithms developed in the relevant field of geometric modeling. [Figure not available: see fulltext.

  19. LED surgical lighting system with multiple free-form surfaces for highly sterile operating theater application.

    Science.gov (United States)

    Liu, Peng; Zhang, Yaqin; Zheng, Zhenrong; Li, Haifeng; Liu, Xu

    2014-06-01

    Although the ventilation system is widely employed in the operating theater, a strictly sterile surgical environment still cannot be ensured because of laminar disturbance, which is mainly caused by the surgical lighting system. Abandoning traditional products, we propose an LED surgical lighting system, which can alleviate the laminar disturbance and provide an appropriate lighting condition for surgery. It contains a certain amount of LED lens units, which are embedded in the ceiling and arranged around the air supply smallpox. The LED lens unit integrated with an LED light source and a free-form lens is required to produce a uniform circular illumination with a large tolerance to the change of lighting distance. To achieve such a dedicated lens, two free-form refractive surfaces, which are converted into two ordinary differential equations by the design method presented in this paper, are used to deflect the rays. The results show that the LED surgical lighting system can provide an excellent illumination environment for surgery, and, apparently, the laminar disturbance also can be relieved.

  20. Production of Curved Precast Concrete Elements for Shell Structures and Free-form Architecture using the Flexible Mould Method

    NARCIS (Netherlands)

    Schipper, H.R.; Grünewald, S.; Eigenraam, P.; Raghunath, P.; Kok, M.A.D.

    2014-01-01

    Free-form buildings tend to be expensive. By optimizing the production process, economical and well-performing precast concrete structures can be manufactured. In this paper, a method is presented that allows producing highly accurate double curved-elements without the need for milling two expensive

  1. Effect of Substrate Movement Speed by Synchronous Rolling-casting Freeform Manufacturing for Metal on Microstructure and Mechanical Property of ZLl04 Aluminum Alloy Slurry

    Institute of Scientific and Technical Information of China (English)

    LUO Xiaoqiang; LI Zhengyang; CHEN Guangnan; XU Wanli; YAN Qingzhi

    2015-01-01

    Synchronous rolling-casting freeform manufacturing for Metal (SRCFMM) means that the refined liquid metal is continuously pressed out from the bottom of crucible. There is a horizontal movable plate beneath the outlet. The clearance between the outlet and the plate is about several hundred micrometers. SRCFMM, similar to additive manufacturing, implies layer by layer shaping and consolidation of feedstock to arbitrary conifgurations, normally using a computer controlled movable plate. The primary dendritic crystal is easily crushed by movement of substrate in the rolling-casting area. ZL104 was used as the test materials, determi-ning the control temperature by differential scanning thermal analysis (DSC), preparing a kind of samples by SR CFMM, then analyzing microstructures and mechanical property of the samples. Characteristics and distribution of the primary particles were assessed by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and image analysis software. Mechanical property of the samples was assessed by vickers hardness. The results show that the samples fabricated by SRCFMM have uniform structures and good performances with the velocity of the substrate controlled about 10 cm/s and temperature at about 580℃.

  2. Advanced trans-tibial socket fabrication using selective laser sintering.

    Science.gov (United States)

    Rogers, Bill; Bosker, Gordon W; Crawford, Richard H; Faustini, Mario C; Neptune, Richard R; Walden, Gail; Gitter, Andrew J

    2007-03-01

    There have been a variety of efforts demonstrating the use of solid freeform fabrication (SFF) for prosthetic socket fabrication though there has been little effort in leveraging the strengths of the technology. SFF encompasses a class of technologies that can create three dimensional objects directly from a geometric database without specific tooling or human intervention. A real strength of SFF is that cost of fabrication is related to the volume of the part, not the part's complexity. For prosthetic socket fabrication this means that a sophisticated socket can be fabricated at essentially the same cost as a simple socket. Adding new features to a socket design becomes a function of software. The work at The University of Texas Health Science Center at San Antonio (UTHSCSA) and University of Texas at Austin (UTA) has concentrated on developing advanced sockets that incorporate structural features to increase comfort as well as built in fixtures to accommodate industry standard hardware. Selective laser sintering (SLS) was chosen as the SFF technology to use for socket fabrication as it was capable of fabricating sockets using materials appropriate for prosthetics. This paper details the development of SLS prosthetic socket fabrication techniques at UTHSCSA/UTA over a six-year period.

  3. Fabrication Facilities

    Data.gov (United States)

    Federal Laboratory Consortium — The Fabrication Facilities are a direct result of years of testing support. Through years of experience, the three fabrication facilities (Fort Hood, Fort Lewis, and...

  4. APPARATUS FOR SURFACE TREATMENT OF FREE-FORM OBJECT BY LASER RADIATION

    Directory of Open Access Journals (Sweden)

    Y. V. Fedosov

    2017-01-01

    Full Text Available The paper proposes a new approach to the design of the technological equipment used for surface treatment of a free-form object by laser radiation. Design advantages and disadvantages of the similar laser cutting machine with beam focusing control are considered. We propose a new scheme that improves the optical characteristics of the device by reducing the number of reflections in the collimating system. The base for the proposed mechanism is XY table with numerical control. The driven element of the apparatus is the optical head with the ability to adjust the focal distance and the system of beam stabilization based on a modified Stewart platform. Laser radiation of the ultraviolet range is transmitted from the laser source through the optical fiber. A proposed solution is implemented in experimental device for selective polymer curing.

  5. A horizontal parallax table-top floating image system with freeform optical film structure

    Science.gov (United States)

    Chou, Ping-Yen; Huang, Yi-Pai; Liao, Chien-Chung; Chang, Chuan-Chung; Chuang, Fu-Ming Fleming; Tsai, Chao-Hsu

    2016-06-01

    In this paper, a new structure of horizontal parallax light field 3D floating image display system was proposed. The structure consists of pico-projectors, Fresnel lens, micro-lens array and sub-lens array with freeform shape. By the functions of optical components, each light field of projectors could be controlled as a fan ray, which has high directivity in horizontal and wide scattered angle in vertical. Furthermore, according to the reverse light tracing and integral image display technique, horizontal parallax floating 3D could be demonstrated in the system. Simulated results show that the proposed 3D display structure has a good image quality and the crosstalk is also limited below 22.9%. Compared with other 3D technologies, this structure could have more benefits, including displaying real high resolution floating image, unnecessary of physical hardware on the image plane, scalability of large size system, without the noise from spinning component, and so on.

  6. ADAPTIVE MEASUREMENT METHOD BASED ON CHANGING-CURVATURE FOR UNKNOWN FREE-FORM SURFACE

    Institute of Scientific and Technical Information of China (English)

    Wu Shixiong; Wang Wen; Chen Zichen

    2004-01-01

    Current measurement method for unknown free-form surface has low efficiency. To acquire given precision, a lot of null points are measured. Based on change surface curvature, a new measurement planning is put forward. Sample step is evaluated from the change curvature and the locally-bounded character of extrapolating curve. Two coefficients, maximum error coefficient and local camber coefficient, are used to optimize sampling step. The first coefficient is computed to avoid sampling-point exceeding the measurement range and the second control sampling precision. Compared with the other methods, the proposed planning method can reduce the number of the measuring-point efficiently for the given precision. Measuring point distributes adaptively by the change surface curvature. The method can be applied to improve measurement efficiency and accuracy.

  7. 3D shape measurement of optical free-form surface based on fringe projection

    Science.gov (United States)

    Li, Shaohui; Liu, Shugui; Zhang, Hongwei

    2011-05-01

    Present a novel method of 3D shape measurement of optical free-from surface based on fringe projection. A virtual reference surface is proposed which can be used to improve the detection efficiency and realize the automation of measuring process. Sinusoidal fringe patterns are projected to the high reflected surface of the measured object. The deflection fringe patterns that modulated by the object surface are captured by the CCD camera. The slope information can be obtained by analyzing the relationship between the phase deflectometry and the slope of the object surface. The wave-front reconstruction method is used to reconstruct the surface. With the application of fringe projection technology the accuracy of optical free-form surfaces measurement could reach the level of tens of micrometer or even micrometer.

  8. NURBS-based geometric inverse reconstruction of free-form shapes

    Directory of Open Access Journals (Sweden)

    Deepika Saini

    2017-01-01

    Full Text Available In this study, a geometric inverse algorithm is proposed for reconstructing free-form shapes (curves and surfaces in space from their arbitrary perspective images using a Non-Uniform Rational B-Spline (NURBS model. In particular, NURBS model is used to recover information about the required shape in space. An optimization problem is formulated to fit the NURBS to the digitized data in the images. Control points and weights are treated as the decision variables in the optimization process. The 3D shape reconstruction problem is reduced to a problem that comprises stereo reconstruction of control points and computation of the corresponding weights. The correspondence between the control points in the two images is obtained using a third image. The performance of the proposed algorithm was validated by taking several examples based on the synthetic and real images. Comparisons were made with a point-based method in terms of various types of errors.

  9. Free-form thin lens design with light scattering surfaces for practical LED down light illumination

    Science.gov (United States)

    Lin, Raychiy J.; Sun, Ching-Cherng

    2016-05-01

    The free-form optical quasilens surface technology was utilized to develop and design a solid transparent plastic optical lens for the LED down light with the narrow angular light distribution requirement in the LED lighting applications. In order to successfully complete the mission, the precise mid-field angular distribution model of the LED light source was established and built. And also the optical scattering surface property of the Harvey BSDF scattering model was designed, measured, and established. Then, the optical simulation for the entire optical system was performed to develop and design this solid transparent plastic optical lens system. Finally, the goals of 40 deg angular light distribution pattern defined at full width half maximum with glare reduced in the areas of interest and the optical performance of nearly 82% light energy transmission optics were achieved for the LED down light illumination.

  10. Analytical and experimental study of freeform object design and simultaneous manufacturing

    Science.gov (United States)

    Zhang, Weihan; Zhang, Wei; Wang, Xiaofang; Yan, Jingbin

    2003-04-01

    Applications of Virtual Reality (VR) technology in many fields have gained great success. In the product development field, VR is a good tool to provide interactive and friendly human-machine interface. Freeform Object Design and Simultaneous Manufacturing (FODSM) uses VR to establish an interactive design environment and enable simultaneous manufacturing. It aims at improving design efficiency, creativity, ease of use, and also aims at integrating design and manufacturing in order to obtain the designed object by the designer independently and simultaneously. For the current stage, key technologies to implement FODSM include the algorithm of swept volume calculation and the following Boolean operation, mechanism to provide natural and intuitive feedback. This paper uses an analytical and experimental method to implement the novel design and manufacturing technology. Key issues are analyzed and tested. Experimental details are demonstrated.

  11. New developments in the manufacture of large freeform surfaces with micro-structures

    Science.gov (United States)

    Roblee, Jeff; Walter, Mark; Jacobs, Ben

    2015-10-01

    A new capability for simultaneously generating micro-structures and large freeform surfaces has been developed. Multiple axes of CNC coordinated motion have been integrated into an ultra precision machine platform, enabling a wide variety of optical mold masters to be created. Facilitated by a specially developed control system, freeform optical surfaces as large as 600 x 600 x 100 mm are possible. Some machine alignments are critical to the production of accurate parts and these will be discussed. A bridge construction reduces Abbe offsets, and oil hydrostatic linear slide ways provide sub-micron straightness. The linear axes are capable of accurate positioning by means of linear motors in combination with the non contact oil hydrostatic slide ways. Optical surface finishes are achieved with the stability of a large granite base supported by a high performance vibration isolation system. The machine includes a unique, self-compensating, patented oil bearing rotary axis. Critical machine errors are measured and corrected with integrated CNC machine compensation. The machine has accuracy and repeatability for the creation of precise, intersecting groove structures with multiple angles over large areas. Optical surfaces can be generated either by a ruling/shaping operation with a non-rotating tool, or by a flycutting tool rotating on a high speed air bearing spindle. The spindle can double as a positioning axis to generate variable angle grooves in ruling mode. A Fast Tool Servo can be utilized to create fine micro-structures. Work piece quality can be evaluated in-situ with metrology sensors.

  12. Freeform fluidics

    Energy Technology Data Exchange (ETDEWEB)

    Dehoff, Ryan R; Lind, Randall F; Love, Lonnie L; Peter, William H; Richardson, Bradley S

    2015-02-10

    A robotic, prosthetic or orthotic member includes a body formed of a solidified metallic powder. At least one working fluid cylinder is formed in the body. A piston is provided in the working fluid cylinder for pressurizing a fluid in the cylinder. At least one working fluid conduit receives the pressurized fluid from the cylinder. The body, working fluid cylinder and working fluid conduit have a unitary construction. A method of making a robotic member is also disclosed.

  13. Fabrication of three-dimensional collagen scaffold using an inverse mould-leaching process.

    Science.gov (United States)

    Ahn, SeungHyun; Lee, SuYeon; Cho, Youngseok; Chun, Wook; Kim, GeunHyung

    2011-09-01

    Natural biopolymers, such as collagen or chitosan, are considered ideal for biomedical scaffolds. However, low processability of the materials has hindered the fabrication of designed pore structures controlled by various solid freeform-fabrication methods. A new technique to fabricate a biomedical three-dimensional collagen scaffold, supplemented with a sacrificial poly(ethylene oxide) mould is proposed. The fabricated collagen scaffold shows a highly porous surface and a three-dimensional structure with high porosity as well as mechanically stable structure. To show its feasibility for biomedical applications, fibroblasts/keratinocytes were co-cultured on the scaffold, and the cell proliferation and cell migration of the scaffold was more favorable than that obtained with a spongy-type collagen scaffold.

  14. 3D Printing, Additive Manufacturing, and Solid Freeform Fabrication: The Technologies of the Past, Present and Future

    Science.gov (United States)

    Beaman, Joseph

    2015-03-01

    Starting in the late 1980's, several new technologies were created that have the potential to revolutionize manufacturing. These technologies are, for the most part, additive processes that build up parts layer by layer. In addition, the processes that are being touted for hard-core manufacturing are primarily laser or e-beam based processes. This presentation gives a brief history of Additive Manufacturing and gives an assessment for these technologies. These technologies initially grew out of a commercial need for rapid prototyping. This market has a different requirement for process and quality control than traditional manufacturing. The relatively poor process control of the existing commercial Additive Manufacturing equipment is a vestige of this history. This presentation discusses this history and improvements in quality over time. The emphasis will be on Additive Manufacturing processes that are being considered for direct manufacturing, which is a different market than the 3D Printing ``Makerbot'' market. Topics discussed include past and present machine sensors, materials, and operational methods that were used in the past and those that are used today to create manufactured parts. Finally, a discussion of new methods and future directions of AM is presented.

  15. Sub-micrometre accurate free-form optics by three-dimensional printing on single-mode fibres.

    Science.gov (United States)

    Gissibl, Timo; Thiele, Simon; Herkommer, Alois; Giessen, Harald

    2016-06-24

    Micro-optics are widely used in numerous applications, such as beam shaping, collimation, focusing and imaging. We use femtosecond 3D printing to manufacture free-form micro-optical elements. Our method gives sub-micrometre accuracy so that direct manufacturing even on single-mode fibres is possible. We demonstrate the potential of our method by writing different collimation optics, toric lenses, free-form surfaces with polynomials of up to 10th order for intensity beam shaping, as well as chiral photonic crystals for circular polarization filtering, all aligned onto the core of the single-mode fibres. We determine the accuracy of our optics by analysing the output patterns as well as interferometrically characterizing the surfaces. We find excellent agreement with numerical calculations. 3D printing of microoptics can achieve sufficient performance that will allow for rapid prototyping and production of beam-shaping and imaging devices.

  16. Sub-micrometre accurate free-form optics by three-dimensional printing on single-mode fibres

    Science.gov (United States)

    Gissibl, Timo; Thiele, Simon; Herkommer, Alois; Giessen, Harald

    2016-06-01

    Micro-optics are widely used in numerous applications, such as beam shaping, collimation, focusing and imaging. We use femtosecond 3D printing to manufacture free-form micro-optical elements. Our method gives sub-micrometre accuracy so that direct manufacturing even on single-mode fibres is possible. We demonstrate the potential of our method by writing different collimation optics, toric lenses, free-form surfaces with polynomials of up to 10th order for intensity beam shaping, as well as chiral photonic crystals for circular polarization filtering, all aligned onto the core of the single-mode fibres. We determine the accuracy of our optics by analysing the output patterns as well as interferometrically characterizing the surfaces. We find excellent agreement with numerical calculations. 3D printing of microoptics can achieve sufficient performance that will allow for rapid prototyping and production of beam-shaping and imaging devices.

  17. Metallic parts fabrication using the SIS process

    Science.gov (United States)

    Mojdeh, Mehdi

    Since early 1980s, quite a few techniques of Rapid Prototyping (RP), also known as Layered Manufacturing, have been developed. By building three-dimensional parts in a layer-by-layer additive manner, these techniques allow freeform fabrication of parts of complex geometry. Despite recent advances in fabrication of polymer parts, most of the existing rapid prototyping processes are still not capable of fabrication of accurate metallic parts with acceptable mechanical properties. Insufficient dimensional accuracy, limited number of materials, proper mechanical properties, required post machining and lack of repeatability between builds have greatly limited the market penetration of these techniques. This dissertation presents an innovative layered manufacturing technique for fabrication of dense metallic parts called Selective Inhibition Sintering (SIS), developed at the University of Southern California. The SIS-Metal technology adapts RP capabilities and extends them to the field of fabrication of metallic parts for a variety of applications such as tooling and low volume production. Using this process, a metallic part, with varying 3 dimensional geometries, can be automatically constructed from a wide range of materials. SIS-Metal is the only RP process which is suitable for fabrication of dense, complex shaped, accurate objects using a variety of materials. In the SIS-Metal process a metallic part is built layer by layer by deposition for each layer of an inhibitor material which defines the corresponding layer boundary and then filling the voids of the created geometry with metal powder; and compacting the layer formed to reach a high powder density. The resulting green part is then sintered in a furnace to yield the final functional part. In this research different inhibition techniques were explored and a series of single and multi layer parts was fabricated using the most promising inhibition technique, namely, macro-mechanical inhibition. Dimensional

  18. Proof-of-concept demonstration of free-form optics enhanced confocal Raman spectroscopy in combination with optofluidic lab-on-chip

    Science.gov (United States)

    Liu, Qing; De Coster, Diane; Loterie, Damien; Van Erps, Jürgen; Vervaeke, Michael; Missinne, Jeroen; Thienpont, Hugo; Ottevaere, Heidi

    2016-07-01

    Raman spectroscopy is a powerful optical and non-destructive technique and a well-known method for analysis purposes, especially to determine the molecular fingerprint of substances. Traditionally, such analyses are done in a specialized lab, with considerable requirements in terms of equipment, time and manual sampling of substances of interest. In this paper we take a step from bulky Raman spectroscopy laboratory analyses towards lab-on-chip (LOC) analyses. We present an optofluidic lab-on-chip for confocal Raman spectroscopy, which can be used for the analysis of liquids. The confocal detection suppresses the unwanted background from the polymer material out of which the chip is fabricated. We design the free-form optical reflector using non-sequential ray-tracing combined with a mathematical code to simulate the Raman scattering behavior of the substance under test. We prototype the device in Polymethyl methacrylate (PMMA) by means of ultraprecision diamond tooling. In a proof-of-concept demonstration, we first show the confocal behavior of our Raman lab-on-chip system by measuring the Raman spectrum of ethanol. In a next step, we compare the Raman spectra measured in our lab-on-chip with spectra measured with a commercial Raman spectrometer. Finally, to calibrate the system we perform Raman measurements on urea solutions with different concentrations. We achieve a detection limit that corresponds to a noise equivalent concentration of 20mM. Apart from strongly reducing the background perturbations, our confocal Raman spectroscopy system has other advantages as well. The reflector design is robust from a mechanical point of view and has the potential for mass-manufacturing using hot embossing or injection molding.

  19. A Robot Trajectory Optimization Approach for Thermal Barrier Coatings Used for Free-Form Components

    Science.gov (United States)

    Cai, Zhenhua; Qi, Beichun; Tao, Chongyuan; Luo, Jie; Chen, Yuepeng; Xie, Changjun

    2017-08-01

    This paper is concerned with a robot trajectory optimization approach for thermal barrier coatings. As the requirements of high reproducibility of complex workpieces increase, an optimal thermal spraying trajectory should not only guarantee an accurate control of spray parameters defined by users (e.g., scanning speed, spray distance, scanning step, etc.) to achieve coating thickness homogeneity but also help to homogenize the heat transfer distribution on the coating surface. A mesh-based trajectory generation approach is introduced in this work to generate path curves on a free-form component. Then, two types of meander trajectories are generated by performing a different connection method. Additionally, this paper presents a research approach for introducing the heat transfer analysis into the trajectory planning process. Combining heat transfer analysis with trajectory planning overcomes the defects of traditional trajectory planning methods (e.g., local over-heating), which helps form the uniform temperature field by optimizing the time sequence of path curves. The influence of two different robot trajectories on the process of heat transfer is estimated by coupled FEM models which demonstrates the effectiveness of the presented optimization approach.

  20. Practical aspects of curvature detection for LACS free-form measuring systems

    Science.gov (United States)

    Schulz, Michael; Gerhardt, Joachim; Elster, Clemens

    2004-09-01

    For the production of aspheres and free-form surfaces, high-accuracy and flexible measurement techniques are necessary. The Large Area Curvature Scanning (LACS) method can be used to measure the surface form of arbitrary smooth surfaces with high accuracy. The curvature values of the surface elements along a scan line are captured by a curvature sensor and from these values the form is calculated. The curvature sensor typically is a small interferometer with an aperture of some millimeter. From a model fit to the measured interferogram, the local surface patch and the local curvature value are extracted. Determining the curvature values from the captured interferograms with high accuracy is a challenging task and requires some kind of intelligent procedures for defect recognition and for the choice of matched surface models. Several aspects of these problems are discussed. Examples of measured surfaces are shown. Special emphasis is laid on the measuring speed of the LACS system, which is mainly determined by the speed of the curvature evaluation procedure, as this is important for the use as an in-situ measurement system integrated into production systems.

  1. Adaptive tool servo diamond turning for enhancing machining efficiency and surface quality of freeform optics.

    Science.gov (United States)

    Zhu, Zhiwei; To, Suet

    2015-08-10

    Fast tool servo/ slow tool servo (FTS/STS) diamond turning is a very promising technique for the generation of freeform optics. However, the currently adopted constant scheme for azimuth sampling and side-feeding motion possesses no adaptation to surface shape variation, leading to the non-uniform surface quality and low machining efficiency. To overcome this defect, this paper reports on a novel adaptive tool servo (ATS) diamond turning technique which is essentially based on the novel two-degree-of-freedom (2-DOF) FTS/STS. In the ATS, the sampling interval and the side-feeding motion are actively controlled at any cutting point to adapt the machining process to shape variation of the desired surface, making both the sampling induced interpolation error and the side-feeding induced residual tool mark be within the desired tolerances. Characteristic of the required cutting motion suggests that besides the conventional z-axis servo motion, another servo motion along the x-axis synthesizing by the c-axis is mandatory for implementing the ATS. Comparative studies of surface generation of typical micro-structured surfaces in FTS/STS and ATS are thoroughly conducted both theoretically and experimentally. The result demonstrates that the ATS outperforms the FTS/STS with improved surface quality while simultaneously enhanced machining efficiency.

  2. ELOIS: an innovative spectrometer design using a free-form grating

    Science.gov (United States)

    De Clercq, Coralie; Moreau, Vincent; Jamoye, Jean-François; Zuccaro Marchi, Alessandro; Gloesener, Pierre

    2015-09-01

    For spaceborne hyperspectral applications1, grating-based spectrometers are of special interest due to the high spectral resolution and optical throughput that can be achieved. The classical spectrometer designs are 1:1 systems. For these systems the achievable signal to noise ratio is limited by the slit width/pixel pitch combination. One way to increase the signal to noise ratio of a spectrometer without increasing the global instrument size is to design an instrument with a magnification power of less than one. With a smaller magnification, the entrance slit is wider and a larger amount of light is collected while the image is smaller and compatible with typical detector size and pixel pitch. We presents an innovative spectrometer design with 2:1 magnification and high image quality and radiometric performances. This spectrometer called ELOIS (for Enhanced Light Offner Imaging Spectrometer) is designed with a grating atop a free-form surface. The use non-rotationally symmetric surfaces offer additional freedom for designing compact and well-corrected instruments. Nevertheless, most of the available manufacturing techniques, such as direct ruling, holography, lithography or e-beam writing, are typically applicable on simple shape of the grating surface, such as flat or spherical surface. AMOS demonstrated the feasibility of the Free Form Grating (FFG), i.e. a ruled grating on a surface without any rotational symmetry, using cost-effective approach for manufacturing blazed grating by Single Point Diamond Turning (SPDT).

  3. Freeform étendue-preserving optics for light and color mixing

    Science.gov (United States)

    Sorgato, Simone; Mohedano, Rubén.; Chaves, Julio; Cvetkovic, Aleksandra; Hernández, Maikel; Benítez, Pablo; Miñano, Juan C.; Thienpont, Hugo; Duerr, Fabian

    2015-09-01

    Today's SSL illumination market shows a clear trend towards high flux packages with higher efficiency and higher CRI, realized by means of multiple color chips and phosphors. Such light sources require the optics to provide both near- and far-field color mixing. This design problem is particularly challenging for collimated luminaries, since traditional diffusers cannot be employed without enlarging the exit aperture and reducing brightness (so increasing étendue). Furthermore, diffusers compromise the light output ratio (efficiency) of the lamps to which they are applied. A solution, based on Köhler integration, consisting of a spherical cap comprising spherical microlenses on both its interior and exterior sides was presented in 2012. When placed on top of an inhomogeneous multichip Lambertian LED, this so-called Shell-Mixer creates a homogeneous (both spatially and angularly) virtual source, also Lambertian, where the images of the chips merge. The virtual source is located at the same position with essentially the same size of the original source. The diameter of this optics was 3 times that of the chip-array footprint. In this work, we present a new version of the Shell-Mixer, based on the Edge Ray Principle, where neither the overall shape of the cap nor the surfaces of the lenses are constrained to spheres or rotational Cartesian ovals. This new Shell- Mixer is freeform, only twice as large as the original chip-array and equals the original model in terms of brightness, color uniformity and efficiency.

  4. A Robot Trajectory Optimization Approach for Thermal Barrier Coatings Used for Free-Form Components

    Science.gov (United States)

    Cai, Zhenhua; Qi, Beichun; Tao, Chongyuan; Luo, Jie; Chen, Yuepeng; Xie, Changjun

    2017-10-01

    This paper is concerned with a robot trajectory optimization approach for thermal barrier coatings. As the requirements of high reproducibility of complex workpieces increase, an optimal thermal spraying trajectory should not only guarantee an accurate control of spray parameters defined by users (e.g., scanning speed, spray distance, scanning step, etc.) to achieve coating thickness homogeneity but also help to homogenize the heat transfer distribution on the coating surface. A mesh-based trajectory generation approach is introduced in this work to generate path curves on a free-form component. Then, two types of meander trajectories are generated by performing a different connection method. Additionally, this paper presents a research approach for introducing the heat transfer analysis into the trajectory planning process. Combining heat transfer analysis with trajectory planning overcomes the defects of traditional trajectory planning methods (e.g., local over-heating), which helps form the uniform temperature field by optimizing the time sequence of path curves. The influence of two different robot trajectories on the process of heat transfer is estimated by coupled FEM models which demonstrates the effectiveness of the presented optimization approach.

  5. Design, simulation, and measurement of LED reading lamp with non-axisymmetrical reflector and freeform lens

    Science.gov (United States)

    Chao, Wei-Yang; Chen, Yi-Yung; Whang, Allen Jong-Woei; Lu, Ming-Jun

    2011-10-01

    With the rapid development of various types of digi-readers, such as i-Pad, Kindle, and so on, non-self-luminous type has an advantage, low power consumption. This type of digi-reader reflects the surrounding light to display so it is no good at all to read under dim environment. In this paper, we design a LED lamp for a square lighted range with low power consumption. The e-book is about 12cm x 9cm, the total flux of LED is 3 Lm, and the LED lamp is put on the upper brink of the panel with 6cm height and 45 degree tilted angle. For redistributing the energy, the LED lamp has a freeform lens to control the light of small view angle and a non-axisymmetrical reflector to control the light of large view angle and create a rectangular-like spot. In accordance with the measurement data, the proposed optical structure achieves that the power consumption of LED light source is only 90mW, the average illumination is about 200 Lux, the uniformity of illumination is over 0.7, and the spot is rectangular-like with precise light/dark cutting-off line. Our designed optical structure significantly increases the efficiency of light using and meets the environmental goal of low energy consumption.

  6. Scanning freeform objects by combining shape from silhouette and shape from line structured light

    Science.gov (United States)

    Xiong, Hanwei; Xu, Jun; Xu, Chenxi; Pan, Ming

    2014-12-01

    Freeform shape is usually designed by reverse engineering method thorough a 3D scanner, which is often expensive to most persons. The paper proposes a new scanning system combining shape from structured light and shape from silhouette, which can be implemented easily with low cost. The two methods are very complementary. For shape from silhouette, it can capture correct topological information of the object and obtain a closed envelop, and for shape from hand-held laser line, precise point clouds with some holes can be obtained. To gain their complementary advantages, a new data fusion strategy based a mesh energy functional is proposed to integrate the information from the two scanning methods, in which the points resulted from laser light will attract closed envelop from silhouette. After fusion, the precision of shape from silhouette is increased, and the topological error of shape from structured light is corrected. The design details are introduced, and a toy model is used to test the new method, which is difficult to scan using other systems. The test results proof the validity of the new method.

  7. Mesh-free free-form lensing - I. Methodology and application to mass reconstruction

    Science.gov (United States)

    Merten, Julian

    2016-09-01

    Many applications and algorithms in the field of gravitational lensing make use of meshes with a finite number of nodes to analyse and manipulate data. Specific examples in lensing are astronomical CCD images in general, the reconstruction of density distributions from lensing data, lens-source plane mapping or the characterization and interpolation of a point spread function. We present a numerical framework to interpolate and differentiate in the mesh-free domain, defined by nodes with coordinates that follow no regular pattern. The framework is based on radial basis functions (RBFs) to smoothly represent data around the nodes. We demonstrate the performance of Gaussian RBF-based, mesh-free interpolation and differentiation, which reaches the sub-percent level in both cases. We use our newly developed framework to translate ideas of free-form mass reconstruction from lensing on to the mesh-free domain. By reconstructing a simulated mock lens we find that strong-lensing only reconstructions achieve Frenk-White profile (NFW) parameters, Einstein radius and magnification map recovery, encouraging the application of this method to real data.

  8. Generating Free-Form Grid Truss Structures from 3D Scanned Point Clouds

    Directory of Open Access Journals (Sweden)

    Hui Ding

    2017-01-01

    Full Text Available Reconstruction, according to physical shape, is a novel way to generate free-form grid truss structures. 3D scanning is an effective means of acquiring physical form information and it generates dense point clouds on surfaces of objects. However, generating grid truss structures from point clouds is still a challenge. Based on the advancing front technique (AFT which is widely used in Finite Element Method (FEM, a scheme for generating grid truss structures from 3D scanned point clouds is proposed in this paper. Based on the characteristics of point cloud data, the search box is adopted to reduce the search space in grid generating. A front advancing procedure suit for point clouds is established. Delaunay method and Laplacian method are used to improve the quality of the generated grids, and an adjustment strategy that locates grid nodes at appointed places is proposed. Several examples of generating grid truss structures from 3D scanned point clouds of seashells are carried out to verify the proposed scheme. Physical models of the grid truss structures generated in the examples are manufactured by 3D print, which solidifies the feasibility of the scheme.

  9. Multi-sensor data fusion for measurement of complex freeform surfaces

    Science.gov (United States)

    Ren, M. J.; Liu, M. Y.; Cheung, C. F.; Yin, Y. H.

    2016-01-01

    Along with the rapid development of the science and technology in fields such as space optics, multi-scale enriched freeform surfaces are widely used to enhance the performance of the optical systems in both functionality and size reduction. Multi-sensor technology is considered as one of the promising methods to measure and characterize these surfaces at multiple scales. This paper presents a multi-sensor data fusion based measurement method to purposely extract the geometric information of the components with different scales which is used to establish a holistic geometry of the surface via data fusion. To address the key problems of multi-sensor data fusion, an intrinsic feature pattern based surface registration method is developed to transform the measured datasets to a common coordinate frame. Gaussian zero-order regression filter is then used to separate each measured data in different scales, and the datasets are fused based on an edge intensity data fusion algorithm within the same wavelength. The fused data at different scales is then merged to form a new surface with holistic multiscale information. Experimental study is presented to verify the effectiveness of the proposed method.

  10. Digital fabrication

    CERN Document Server

    2012-01-01

    The Winter 2012 (vol. 14 no. 3) issue of the Nexus Network Journal features seven original papers dedicated to the theme “Digital Fabrication”. Digital fabrication is changing architecture in fundamental ways in every phase, from concept to artifact. Projects growing out of research in digital fabrication are dependent on software that is entirely surface-oriented in its underlying mathematics. Decisions made during design, prototyping, fabrication and assembly rely on codes, scripts, parameters, operating systems and software, creating the need for teams with multidisciplinary expertise and different skills, from IT to architecture, design, material engineering, and mathematics, among others The papers grew out of a Lisbon symposium hosted by the ISCTE-Instituto Universitario de Lisboa entitled “Digital Fabrication – A State of the Art”. The issue is completed with four other research papers which address different mathematical instruments applied to architecture, including geometric tracing system...

  11. Photovoltaic fabrics

    Science.gov (United States)

    2015-04-22

    during wire fabrication. Weaving was demonstrated for both military-type nylon -cotton blend (NYCO) warp fibers and cotton-polyester warp fibers. A...Lowell, MA 01852 14. ABSTRACT This report describes a project to improve photovoltaic fabrics. It had four objectives: 1) Efficiency – make PV wires on...a continuous basis that exhibit 7% efficiency; 2) Automated Welding – demonstrate an automated means of interconnecting the electrodes of one wire

  12. Fabrication of a SFF-based three-dimensional scaffold using a precision deposition system in tissue engineering

    Science.gov (United States)

    Kim, Jong Young; Park, Eui Kyun; Kim, Shin-Yoon; Shin, Jung-Woog; Cho, Dong-Woo

    2008-05-01

    Recent developments in tissue-engineering techniques allow physicians to treat a range of previously untreatable conditions. In the development of such techniques, scaffolds with a controllable pore size and porosity have been manufactured using solid free-form fabrication methods to investigate cell interaction effects such as cell proliferation and differentiation. In this study, we describe the fabrication of scaffolds from two types of biodegradable materials using a precision deposition system that we developed. The precision deposition system uses technology that enables the manufacture of three-dimensional (3D) microstructures. The fabrication of 3D tissue-engineering scaffolds using the precision deposition system required the combination of several technologies, including motion control, thermal control, pneumatic control and CAD/CAM software. Through the fabrication and cell interaction analysis of two kinds of scaffolds using polycaprolactone and poly-lactic-co-glycolic acid, feasibility of application to the tissue engineering of the developed SFF-based precision deposition system is demonstrated.

  13. INTERFERENCE-FREE TOOL POSTURE GENERATION FOR 5-AXIS NC MILLING FREE-FORM SURFACES WITH CYLINDRICAL MILL

    Institute of Scientific and Technical Information of China (English)

    Chen Liping; Chen Yan; Hu Dejin

    2004-01-01

    The 5-axis NC machining offers the potential of efficient and accurate machining. However, the present CAM system for 5-axis control is still an unsolved problem due to interference between tool and surrounding objects. A new method is presented. There are two steps in this procedure. First, it detects the interference by calculating the shortest distance between the tool-axis and the surrounding surfaces. Then upon the maximum gouging, the interference-free tool posture for 5-axis NC cylindrical milling free-form surfaces is obtained by adjusting tool. The validity of the proposed method has been confirmed by machining an impeller.

  14. Influence of the process parameters on the replication of microstructured freeform surfaces

    Science.gov (United States)

    Burgsteiner, M.; Müller, F.; Lucyshyn, T.; Kukla, C.; Holzer, C.

    2014-05-01

    Surfaces of technical parts are getting more and more attention in terms of functionalization. By modification, additional functionality is given to the part, e.g. self-cleaning effect or antireflection behavior. Nowadays mainly flat surfaces are structured which is a consequence of the available production methods. However, the demand of micro structured free form surfaces is increasing, enabling novel products. A major problem in the mass production (e.g. injection molding) of structured freeform surfaces is to demold these structures without ripping or deforming them due to occurring undercuts. Recently a novel concept was developed which overcomes this limitation. A nickel substrate containing a structure composed of lines orientated in two different directions, one orientated in melt flow direction, the other one perpendicular to that, but both with a cross-section of approximately 45 μm × 55 μm (w × h) was used as a premaster to cast a flexible master. This master made of poly(dimethylsiloxane) (PDMS) was mounted on a bending edge in an injection mold cavity. Within this paper the influence of process parameters on the replication grade of the structure lines depending on the structure orientation was evaluated, varying the holding pressure, melt and mold temperature using statistical design of experiment methods. The replication grade was evaluated by characterizing the shape of the structure lines along the entire process chain, using an infinite focus system. The results show, that the melt temperature has the biggest influence on the dimensions of the structures, the mold temperature only a slight one.

  15. Fabrication and characteristic analysis of a poly(propylene fumarate) scaffold using micro-stereolithography technology.

    Science.gov (United States)

    Lee, Jin Woo; Lan, Phung Xuan; Kim, Byung; Lim, Geunbae; Cho, Dong-Woo

    2008-10-01

    Scaffold fabrication for regenerating functional human tissues has an important role in tissue engineering, and there has been much progress in research on scaffold fabrication. However, current methods are limited by the mechanical properties of existing biodegradable materials and the irregular structures that they produce. Recently, several promising biodegradable materials have been introduced, including poly(propylene fumarate) (PPF). The development of micro-stereolithography allows the fabrication of free-form 3D microstructures as designed. Since this technology requires a low-viscosity resin to fabricate fine structures, we reduced the viscosity of PPF by adding diethyl fumarate. Using our system, the curing characteristics and material properties of the resin were analyzed experimentally. Then, we fabricated waffle shape and 3D scaffolds containing several hundred regular micro pores. This method controlled the pore size, porosity, interconnectivity, and pore distribution. The results show that micro-stereolithography has big advantages over conventional fabrication methods. In addition, the ultimate strength and elastic modulus of the fabricated scaffolds were measured, and cell adhesion to the fabricated scaffold was observed by growing seeded cells on it. These results showed that the PPF/DEF scaffold is a potential bone scaffold for tissue engineering.

  16. New methods of in situ metrology and process control for EBF3 Additive Manufacturing, a feasibility study Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The proposed innovation is a methodology for advanced process control and deposition analysis built around using signals generated by beam-component interactions in...

  17. A unified free-form representation applied to the shape optimization of the hohlraum with octahedral 6 laser entrance holes

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Shaoen; Ding, Yongkun [Laser Fusion Research Center, China Academy of Engineering Physics, Mianyang 621900 (China); Center for Applied Physics and Technology, Peking University, Beijing 100871 (China); Huang, Yunbao, E-mail: Huangyblhy@gmail.com, E-mail: scmyking-2008@163.com; Li, Haiyan [Key Laboratory of Computer Integrated Manufacturing System, Guangdong University of Technology, Guangzhou 510006 (China); Jing, Longfei, E-mail: Huangyblhy@gmail.com, E-mail: scmyking-2008@163.com; Huang, Tianxuan [Laser Fusion Research Center, China Academy of Engineering Physics, Mianyang 621900 (China)

    2016-01-15

    The hohlraum is very crucial for indirect laser driven Inertial Confinement Fusion. Usually, its shape is designed as sphere, cylinder, or rugby with some kind of fixed functions, such as ellipse or parabola. Recently, a spherical hohlraum with octahedral 6 laser entrance holes (LEHs) has been presented with high flux symmetry [Lan et al., Phys. Plasmas 21, 010704 (2014); 21, 052704 (2014)]. However, there is only one shape parameter, i.e., the hohlraum to capsule radius ratio, being optimized. In this paper, we build the hohlraum with octahedral 6LEHs with a unified free-form representation, in which, by varying additional shape parameters: (1) available hohlraum shapes can be uniformly and accurately represented, (2) it can be used to understand why the spherical hohlraum has higher flux symmetry, (3) it allows us to obtain a feasible shape design field satisfying flux symmetry constraints, and (4) a synthetically optimized hohlraum can be obtained with a tradeoff of flux symmetry and other hohlraum performance. Finally, the hohlraum with octahedral 6LEHs is modeled, analyzed, and then optimized based on the unified free-form representation. The results show that a feasible shape design field with flux asymmetry no more than 1% can be obtained, and over the feasible design field, the spherical hohlraum is validated to have the highest flux symmetry, and a synthetically optimal hohlraum can be found with closing flux symmetry but larger volume between laser spots and centrally located capsule.

  18. A free-form lensing model of A370 revealing stellar mass dominated BCGs, in Hubble Frontier Fields images

    CERN Document Server

    Diego, Jose M; Broadhurst, Tom; Lam, Daniel; Vega-Ferrero, Jesus; Zheng, Wei; Lee, Slanger; Morishita, Takahiro; Bernstein, Gary; Lim, Jeremy; Silk, Joseph; Ford, Holland

    2016-01-01

    We derive a free-form mass distribution for the unrelaxed cluster A370 (z=0.375), using the latest Hubble Frontier Fields images and GLASS spectroscopy. Starting from a reliable set of 10 multiply lensed systems we produce a free-form lens model that identifies ~ 80 multiple-images. Good consistency is found between models using independent subsamples of these lensed systems, with detailed agreement for the well resolved arcs. The mass distribution has two very similar concentrations centred on the two prominent Brightest Cluster Galaxies (or BCGs), with mass profiles that are accurately constrained by a uniquely useful system of long radially lensed images centred on both BCGs. We show that the lensing mass profiles of these BCGs are mainly accounted for by their stellar mass profiles, with a modest contribution from dark matter within r<100 kpc of each BCG. This conclusion may favour a cooled cluster gas origin for BCGs, rather than via mergers of normal galaxies for which dark matter should dominate ove...

  19. Design of a machine for the universal non-contact measurement of large free-form optics with 30 nm uncertainty

    NARCIS (Netherlands)

    Henselmans, R.; Rosielle, P.C.J.N.; Steinbuch, M.; Saunders, I.; Bergmans, R.

    2005-01-01

    A new universal non-contact measurement machine design for measuring free-form optics with 30 nm expanded uncertainty is presented. In the cylindrical machine concept, an optical probe with 5 mm range is positioned over the surface by a motion system. Due to a 2nd order error effect when measuring s

  20. The Sound and the Sense: Exploring the Collaborative Construction of Free-Form Poetry in the Six-Year-Old Group

    Science.gov (United States)

    Pramling, Niklas

    2010-01-01

    An exploratory study into the collaborative activity of creating a poem in early years education is reported. A group of 6-year-old children and their teacher making free-form poetry are followed for three consecutive lessons. The analytical interest is wide in scope, from looking at the process in terms of the verbal actions of the children and…

  1. Inspection of Free-Form Optics%自由曲面光学器件检测技术

    Institute of Scientific and Technical Information of China (English)

    李圣怡; 陈善勇; 戴一帆

    2005-01-01

    自由曲面光学器件尽管有其突出的优点,但还远不能进入到现代光学系统的主流中去,问题之一就是精密检测.自由曲面光学器件的检测对于其精密加工不可或缺,并且两者通常具有不可分割的联系.文中阐述了与不同加工阶段相关的自由曲面光学器件检测中的问题和对策.在抛光前后宜分别采用坐标测量机和光学干涉仪,两种方法都存在一些问题有待解决.实际上坐标测量方法是近十几年来自由曲面测量的主流,这方面的研究主要集中于定位、误差补偿及采样策略等问题上.相比之下,自由曲面光学器件的光学测试是一个新的技术,其中不仅是分析软件上的存在问题,首要的还是缺乏适当的测量手段.尽管也可应用专门的轮廓测量仪,但它还存在诸多限制.结合子孔径拼接技术的干涉仪在某些自由曲面光学器件的测量中前景良好,不过对于更复杂的曲面,它同样无法进行测量.%Despite their appealing advantages, free-form optics are worming their way to the mainstream of modern optical system. One of the obstacles is precision inspection. It is indispensable and usually coupled with the manufacturing process. This paper gives a survey of problems and solutions in inspection of free-form optics, associated with different manufacturing processes. Coordinate measuring machine and optical interferometer are preferred instruments before and after polishing, respectively. Problems exist in both methods. Actually coordinate measuring method has been prevailing for the recent decade for free-form surface inspection. Most attention is paid to issues such as localization, error compensation,sampling strategy, etc. In contrast, optical test of free-form optics is relatively a new technique. There are not only problems of analysis software, but first a lack of proper means. Special profilers may find applications, yet suffer a number of limitations

  2. Fabrication Technology

    Energy Technology Data Exchange (ETDEWEB)

    Blaedel, K.L.

    1993-03-01

    The mission of the Fabrication Technology thrust area is to have an adequate base of manufacturing technology, not necessarily resident at Lawrence Livermore National Laboratory (LLNL), to conduct the future business of LLNL. The specific goals continue to be to (1) develop an understanding of fundamental fabrication processes; (2) construct general purpose process models that will have wide applicability; (3) document findings and models in journals; (4) transfer technology to LLNL programs, industry, and colleagues; and (5) develop continuing relationships with the industrial and academic communities to advance the collective understanding of fabrication processes. The strategy to ensure success is changing. For technologies in which they are expert and which will continue to be of future importance to LLNL, they can often attract outside resources both to maintain their expertise by applying it to a specific problem and to help fund further development. A popular vehicle to fund such work is the Cooperative Research and Development Agreement with industry. For technologies needing development because of their future critical importance and in which they are not expert, they use internal funding sources. These latter are the topics of the thrust area. Three FY-92 funded projects are discussed in this section. Each project clearly moves the Fabrication Technology thrust area towards the goals outlined above. They have also continued their membership in the North Carolina State University Precision Engineering Center, a multidisciplinary research and graduate program established to provide the new technologies needed by high-technology institutions in the US. As members, they have access to and use of the results of their research projects, many of which parallel the precision engineering efforts at LLNL.

  3. Fabrication Technology

    Energy Technology Data Exchange (ETDEWEB)

    Blaedel, K.L.

    1993-03-01

    The mission of the Fabrication Technology thrust area is to have an adequate base of manufacturing technology, not necessarily resident at Lawrence Livermore National Laboratory (LLNL), to conduct the future business of LLNL. The specific goals continue to be to (1) develop an understanding of fundamental fabrication processes; (2) construct general purpose process models that will have wide applicability; (3) document findings and models in journals; (4) transfer technology to LLNL programs, industry, and colleagues; and (5) develop continuing relationships with the industrial and academic communities to advance the collective understanding of fabrication processes. The strategy to ensure success is changing. For technologies in which they are expert and which will continue to be of future importance to LLNL, they can often attract outside resources both to maintain their expertise by applying it to a specific problem and to help fund further development. A popular vehicle to fund such work is the Cooperative Research and Development Agreement with industry. For technologies needing development because of their future critical importance and in which they are not expert, they use internal funding sources. These latter are the topics of the thrust area. Three FY-92 funded projects are discussed in this section. Each project clearly moves the Fabrication Technology thrust area towards the goals outlined above. They have also continued their membership in the North Carolina State University Precision Engineering Center, a multidisciplinary research and graduate program established to provide the new technologies needed by high-technology institutions in the US. As members, they have access to and use of the results of their research projects, many of which parallel the precision engineering efforts at LLNL.

  4. Multi-Volume CAD Modeling for Heterogeneous Object Design and Fabrication

    Institute of Scientific and Technical Information of China (English)

    SUN Wei

    2000-01-01

    he current computer-aided technologies in design and product development, the evolution of CAD modeling, and a framework of multi-volume CAD modeling system for heterogeneous object design and fabrication are presented in this paper.The multi-volume CAD modeling system is presented based on nonmanifold topological elements. Material identifications are defined as design attributes introduced along with geometric and topological information at the design stage. Extended Euler operation and reasoning Boolean operations for merging and extraction are executed according to the associated material identifications in the developed multi-volume modeling system for heterogeneous object.An application example and a pseudo-processing algorithm for prototyping of heterogeneous structure through solid free-form fabrication are also described.1

  5. Terahertz wave behaviours in ceramic and metal structures fabricated by spatial joining of micro-stereolithography

    Energy Technology Data Exchange (ETDEWEB)

    Kirihara, S; Niki, T; Kaneko, M [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka Ibaraki, 567-0047 Osaka (Japan)], E-mail: kirihara@jwri.osaka-u.ac.jp

    2009-05-01

    We have newly developed micro-stereolithography system to realize freeform fabrication of micrometer order 3D metal structures. In this process, the photo-sensitive resin paste mixed with nanometer sized ceramic and metal particles was spread on a glass substrate with 10 {mu}m in layer thickness by using a mechanical knife edge, and two-dimensional images of UV ray were exposed using DMD (Digital Micro-mirror Device) with 2 {mu}m in part accuracy. Through the layer by layer stacking process, micrometer order three-dimensional objects were formed. Dense metal structures could be obtained by dewaxing and successive sintering of the formed objects. In our recent investigation, micro photonic crystals with lattice structures of alumina or pure copper were fabricated in order to control electromagnetic wave propagation in a terahertz (THz) frequency range. The micro photonic crystals with a diamond structure perfectly reflected the THz wave by Bragg diffraction.

  6. Development of an indirect stereolithography technology for scaffold fabrication with a wide range of biomaterial selectivity.

    Science.gov (United States)

    Kang, Hyun-Wook; Cho, Dong-Woo

    2012-09-01

    Tissue engineering, which is the study of generating biological substitutes to restore or replace tissues or organs, has the potential to meet current needs for organ transplantation and medical interventions. Various approaches have been attempted to apply three-dimensional (3D) solid freeform fabrication technologies to tissue engineering for scaffold fabrication. Among these, the stereolithography (SL) technology not only has the highest resolution, but also offers quick fabrication. However, a lack of suitable biomaterials is a barrier to applying the SL technology to tissue engineering. In this study, an indirect SL method that combines the SL technology and a sacrificial molding process was developed to address this challenge. A sacrificial mold with an inverse porous shape was fabricated from an alkali-soluble photopolymer by the SL technology. A sacrificial molding process was then developed for scaffold construction using a variety of biomaterials. The results indicated a wide range of biomaterial selectivity and a high resolution. Achievable minimum pore and strut sizes were as large as 50 and 65 μm, respectively. This technology can also be used to fabricate three-dimensional organ shapes, and combined with traditional fabrication methods to construct a new type of scaffold with a dual-pore size. Cytotoxicity tests, as well as nuclear magnetic resonance and gel permeation chromatography analyses, showed that this technology has great potential for tissue engineering applications.

  7. An Ethology of Urban Fabric(s)

    DEFF Research Database (Denmark)

    Fritsch, Jonas; Thomsen, Bodil Marie Stavning

    2014-01-01

    The article explores a non-metaphorical understanding of urban fabric(s), shifting the attention from a bird’s eye perspective to the actual, textural manifestations of a variety of urban fabric(s) to be studied in their real, processual, ecological and ethological complexity within urban life. We...... effectuate this move by bringing into resonance a range of intersecting fields that all deal with urban fabric(s) in complementary ways (interaction design and urban design activism, fashion, cultural theory, philosophy, urban computing)....

  8. An Ethology of Urban Fabric(s)

    DEFF Research Database (Denmark)

    Fritsch, Jonas; Thomsen, Bodil Marie Stavning

    2014-01-01

    The article explores a non-metaphorical understanding of urban fabric(s), shifting the attention from a bird’s eye perspective to the actual, textural manifestations of a variety of urban fabric(s) to be studied in their real, processual, ecological and ethological complexity within urban life. We...... effectuate this move by bringing into resonance a range of intersecting fields that all deal with urban fabric(s) in complementary ways (interaction design and urban design activism, fashion, cultural theory, philosophy, urban computing)....

  9. Fabrication and Prototyping Lab

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The Fabrication and Prototyping Lab for composite structures provides a wide variety of fabrication capabilities critical to enabling hands-on research and...

  10. Fabrication of recyclable superhydrophobic cotton fabrics

    Science.gov (United States)

    Han, Sang Wook; Park, Eun Ji; Jeong, Myung-Geun; Kim, Il Hee; Seo, Hyun Ook; Kim, Ju Hwan; Kim, Kwang-Dae; Kim, Young Dok

    2017-04-01

    Commercial cotton fabric was coated with SiO2 nanoparticles wrapped with a polydimethylsiloxane (PDMS) layer, and the resulting material surface showed a water contact angle greater than 160°. The superhydrophobic fabric showed resistance to water-soluble contaminants and maintained its original superhydrophobic properties with almost no alteration even after many times of absorption-washing cycles of oil. Moreover, superhydrophobic fabric can be used as a filter to separate oil from water. We demonstrated a simple method of fabrication of superhydrophobic fabric with potential interest for use in a variety of applications.

  11. Rapid fabrication of miniature lens arrays by four-axis single point diamond machining.

    Science.gov (United States)

    McCall, Brian; Tkaczyk, Tomasz S

    2013-02-11

    A novel method for fabricating lens arrays and other non-rotationally symmetric free-form optics is presented. This is a diamond machining technique using 4 controlled axes of motion - X, Y, Z, and C. As in 3-axis diamond micro-milling, a diamond ball endmill is mounted to the work spindle of a 4-axis ultra-precision computer numerical control (CNC) machine. Unlike 3-axis micro-milling, the C-axis is used to hold the cutting edge of the tool in contact with the lens surface for the entire cut. This allows the feed rates to be doubled compared to the current state of the art of micro-milling while producing an optically smooth surface with very low surface form error and exceptionally low radius error.

  12. Predictive Synthesis of Freeform Carbon Nanotube Microarchitectures by Strain-Engineered Chemical Vapor Deposition.

    Science.gov (United States)

    Park, Sei Jin; Zhao, Hangbo; Kim, Sanha; De Volder, Michael; John Hart, A

    2016-08-01

    High-throughput fabrication of microstructured surfaces with multi-directional, re-entrant, or otherwise curved features is becoming increasingly important for applications such as phase change heat transfer, adhesive gripping, and control of electromagnetic waves. Toward this goal, curved microstructures of aligned carbon nanotubes (CNTs) can be fabricated by engineered variation of the CNT growth rate within each microstructure, for example by patterning of the CNT growth catalyst partially upon a layer which retards the CNT growth rate. This study develops a finite-element simulation framework for predictive synthesis of complex CNT microarchitectures by this strain-engineered growth process. The simulation is informed by parametric measurements of the CNT growth kinetics, and the anisotropic mechanical properties of the CNTs, and predicts the shape of CNT microstructures with impressive fidelity. Moreover, the simulation calculates the internal stress distribution that results from extreme deformation of the CNT structures during growth, and shows that delamination of the interface between the differentially growing segments occurs at a critical shear stress. Guided by these insights, experiments are performed to study the time- and geometry-depended stress development, and it is demonstrated that corrugating the interface between the segments of each microstructure mitigates the interface failure. This study presents a methodology for 3D microstructure design based on "pixels" that prescribe directionality to the resulting microstructure, and show that this framework enables the predictive synthesis of more complex architectures including twisted and truss-like forms.

  13. Polymorphous computing fabric

    Science.gov (United States)

    Wolinski, Christophe Czeslaw; Gokhale, Maya B.; McCabe, Kevin Peter

    2011-01-18

    Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

  14. Progression in the Fountain Pen Approach: From 2D Writing to 3D Free-Form Micro/Nanofabrication.

    Science.gov (United States)

    Je, Jung Ho; Kim, Jong-Man; Jaworski, Justyn

    2017-01-01

    The fountain pen approach, as a means for transferring materials to substrates, has shown numerous incarnations in recent years for creating 2D micro/nanopatterns and even generating 3D free-form nanostructures using a variety of material "inks". While the idea of filled reservoirs used to deliver material to a substrate via a capillary remains unchanged since antiquity, the advent of precise micromanipulation systems and functional material "inks" allows the extension of this mechanism to more high-tech applications. Herein, the recent growth in meniscus guided fountain pen approaches for benchtop micro/nanofabrication, which has occurred in the last decade, is discussed. Particular attention is given to the theory, equipment, and experimentation encompassing this unique direct writing approach. A detailed exploration of the diverse ink systems and functional device applications borne from this strategy is put forth to reveal its rapid expansion to a broad range of scientific and engineering disciplines. As such, this informative review is provided for researchers considering adoption of this recent advancement of a familiar technology.

  15. Tool selection and collision-free in 5-axis numerical control machining of free-form surfaces

    Institute of Scientific and Technical Information of China (English)

    杨长祺; QIN; Datong; 等

    2002-01-01

    The methodology of 5-axis cutter selection to avert collision for free-form surface machining by flat-end cutters is presented.The combination of different cutters is adopt aiming at short machining time and high precision.The optimal small cutter is determined based on the geometric information of the points where a cutter most probably collide with the machined surface.Several larger cutters are slected to machine the surface in order to find the interference-free area.The difference of machining time for this area between the optimal small cutter and the large cutters is calculated.The functional relationship between the machining time and the radius of a cutter is established,by which the optimal number of cutters is obtained.The combination of cutters,which possesses the minimum overall machining time,is selected as the optimal cutter sizes.A case study has demonstrated the validity of the proposed methodology and algorithms.

  16. Geometric Corroboration of the Earliest Lensed Galaxy at z~10.8 from Robust Free-Form Modelling

    CERN Document Server

    Chan, Brian M Y; Lim, Jeremy; Diego, Jose M; Zitrin, Adi; Coe, Dan; Ford, Holland C

    2016-01-01

    A multiply-lensed galaxy, MACS0647-JD, with a probable photometric redshift of $z\\simeq 10.7^{+0.6}_{-0.4}$ is claimed to constitute one of the very earliest known galaxies, formed well before reionization was completed. However, spectral evidence that MACS0647-JD lies at high redshift has proven infeasible and so here we seek an independent lensing based "geometric redshift" derived from the angles between the three lensed images of MACS0647-JD, using our free-form mass model (WSLAP+) for the lensing cluster MACSJ0647.7+7015 (at $z=0.591$). Our lens model uses the 9 sets of multiple images, including those of MACS0647-JD, identified by the CLASH survey towards this cluster. We convincingly exclude the low redshift regime of $z<3$, for which convoluted critical curves are generated by our method, as the solution bends to accommodate the wide angles of MACS0647-JD for this low redshift. Instead, a best fit to all sets of lensed galaxy positions and redshifts provides a geometric redshift of $z\\simeq 10.8^{+...

  17. Blood-Vessel Mimicking Structures by Stereolithographic Fabrication of Small Porous Tubes Using Cytocompatible Polyacrylate Elastomers, Biofunctionalization and Endothelialization.

    Science.gov (United States)

    Huber, Birgit; Engelhardt, Sascha; Meyer, Wolfdietrich; Krüger, Hartmut; Wenz, Annika; Schönhaar, Veronika; Tovar, Günter E M; Kluger, Petra J; Borchers, Kirsten

    2016-04-20

    Blood vessel reconstruction is still an elusive goal for the development of in vitro models as well as artificial vascular grafts. In this study, we used a novel photo-curable cytocompatible polyacrylate material (PA) for freeform generation of synthetic vessels. We applied stereolithography for the fabrication of arbitrary 3D tubular structures with total dimensions in the centimeter range, 300 µm wall thickness, inner diameters of 1 to 2 mm and defined pores with a constant diameter of approximately 100 µm or 200 µm. We established a rinsing protocol to remove remaining cytotoxic substances from the photo-cured PA and applied thio-modified heparin and RGDC-peptides to functionalize the PA surface for enhanced endothelial cell adhesion. A rotating seeding procedure was introduced to ensure homogenous endothelial monolayer formation at the inner luminal tube wall. We showed that endothelial cells stayed viable and adherent and aligned along the medium flow under fluid-flow conditions comparable to native capillaries. The combined technology approach comprising of freeform additive manufacturing (AM), biomimetic design, cytocompatible materials which are applicable to AM, and biofunctionalization of AM constructs has been introduced as BioRap(®) technology by the authors.

  18. Blood-Vessel Mimicking Structures by Stereolithographic Fabrication of Small Porous Tubes Using Cytocompatible Polyacrylate Elastomers, Biofunctionalization and Endothelialization

    Science.gov (United States)

    Huber, Birgit; Engelhardt, Sascha; Meyer, Wolfdietrich; Krüger, Hartmut; Wenz, Annika; Schönhaar, Veronika; Tovar, Günter E. M.; Kluger, Petra J.; Borchers, Kirsten

    2016-01-01

    Blood vessel reconstruction is still an elusive goal for the development of in vitro models as well as artificial vascular grafts. In this study, we used a novel photo-curable cytocompatible polyacrylate material (PA) for freeform generation of synthetic vessels. We applied stereolithography for the fabrication of arbitrary 3D tubular structures with total dimensions in the centimeter range, 300 µm wall thickness, inner diameters of 1 to 2 mm and defined pores with a constant diameter of approximately 100 µm or 200 µm. We established a rinsing protocol to remove remaining cytotoxic substances from the photo-cured PA and applied thio-modified heparin and RGDC-peptides to functionalize the PA surface for enhanced endothelial cell adhesion. A rotating seeding procedure was introduced to ensure homogenous endothelial monolayer formation at the inner luminal tube wall. We showed that endothelial cells stayed viable and adherent and aligned along the medium flow under fluid-flow conditions comparable to native capillaries. The combined technology approach comprising of freeform additive manufacturing (AM), biomimetic design, cytocompatible materials which are applicable to AM, and biofunctionalization of AM constructs has been introduced as BioRap® technology by the authors. PMID:27104576

  19. Blood-Vessel Mimicking Structures by Stereolithographic Fabrication of Small Porous Tubes Using Cytocompatible Polyacrylate Elastomers, Biofunctionalization and Endothelialization

    Directory of Open Access Journals (Sweden)

    Birgit Huber

    2016-04-01

    Full Text Available Blood vessel reconstruction is still an elusive goal for the development of in vitro models as well as artificial vascular grafts. In this study, we used a novel photo-curable cytocompatible polyacrylate material (PA for freeform generation of synthetic vessels. We applied stereolithography for the fabrication of arbitrary 3D tubular structures with total dimensions in the centimeter range, 300 µm wall thickness, inner diameters of 1 to 2 mm and defined pores with a constant diameter of approximately 100 µm or 200 µm. We established a rinsing protocol to remove remaining cytotoxic substances from the photo-cured PA and applied thio-modified heparin and RGDC-peptides to functionalize the PA surface for enhanced endothelial cell adhesion. A rotating seeding procedure was introduced to ensure homogenous endothelial monolayer formation at the inner luminal tube wall. We showed that endothelial cells stayed viable and adherent and aligned along the medium flow under fluid-flow conditions comparable to native capillaries. The combined technology approach comprising of freeform additive manufacturing (AM, biomimetic design, cytocompatible materials which are applicable to AM, and biofunctionalization of AM constructs has been introduced as BioRap® technology by the authors.

  20. FABRIC QUALITY CONTROL SYSTEMS

    Directory of Open Access Journals (Sweden)

    Özlem KISAOĞLU

    2006-02-01

    Full Text Available Woven fabric quality depends on yarn properties at first, then weaving preparation and weaving processes. Defect control of grey and finished fabric is done manually on the lighted tables or automatically. Fabrics can be controlled by the help of the image analysis method. In image system the image of fabrics can be digitized by video camera and after storing controlled by the various processing. Recently neural networks, fuzzy logic, best wavelet packet model on automatic fabric inspection are developed. In this study the advantages and disadvantages of manual and automatic, on-line fabric inspection systems are given comparatively.

  1. 自由曲面LED汽车前照灯光学透镜设计方法%Design method of LED headlamp freeform optical lens

    Institute of Scientific and Technical Information of China (English)

    王洪; 陈赞吉; 吴衡; 葛鹏

    2014-01-01

    由于LED配光特性不同于传统光源,为了将LED应用于汽车照明中需对LED进行二次光学设计。文中根据LED汽车前照灯的配光特性,提出了一种自由曲面LED汽车前照灯光学透镜的设计方法。首先由能量守恒原理,在接收屏上的坐标和透镜自由曲面上的坐标之间建立能量的一一对应关系,基于非成像光学理论,采用照度优化设计法,运用数值计算求解出光学透镜曲面各个点坐标的坐标值,并使用三维模型软件制作出透镜光学模型。通过蒙特卡洛模拟法来追迹光线仿真,最后的配光效果完全满足《汽车用LED前照灯》(GB25991-2010)标准,系统的光学效率得到显著提高,可达到91%。%Different from the light distribution characteristics of the traditional light source, LED light characteristics are more complex, the second optical design for LED used in automotive lighting needs to be done. According to the light distribution characteristics of LED automobile headlamp, a freeform optical lens design method for LED headlamp was presented in this paper. By establishing one- to- one relationship between the coordinates of point on the receiving surface and the coordinates of point on the freeform surface of lens according to energy conservation principle, determining the mapping relationship between the energy and the lens, and applying the illumination optimization method, the coordinates of point on the freeform surface of lens was solved out with numerical methods based on non- imaging optics theory, then modeling software was used to establish an optical model for the freeform optical lens. Through tracing the light with Monte Carlo simulation method, the final effect of light distribution fully meets the Automotive headlamps with LED light sources and/or LED modules (GB25991-2010) standards. The simulation results show that the optical efficiency is improved greatly and can be up to 91%.

  2. Optimisation of grolishing freeform surfaces with rigid and semi-rigid tools

    Science.gov (United States)

    Yu, Guoyu; Wu, Hsing-Yu; Walker, David; Zheng, Xiao; Li, Hongyu; Dunn, Christina; Gray, Caroline

    2016-07-01

    After the formal acceptance of our fabrication of E-ELT segments, we aim to further accelerate the mass production by introducing an intermediate grolishing procedure using industrial robots, reducing the total process time by this much faster and parallel link. In this paper, we have presented research outputs on tool design, tool path generation, study of mismatch between rigid, semi-rigid tool and aspheric surface. It is indicated that the generation of mid-spatial frequency is proportional to the grit size and misfit between work piece and tool surfaces. Using a Non-Newtonian material tool with a spindle speed of 30 rpm has successfully reduce the mid-spatial error. The optimization of process parameters involve the study the combination effects of the above factors. These optimized parameters will result in a lookup table for reference of given input surface quality. Future work may include the higher spindle speed for grolishing with non- Newtonian tool looking for potential applications regarding to form correction, higher removal rate and edge control.

  3. A RIGOROUS FREE-FORM LENS MODEL OF A2744 TO MEET THE HUBBLE FRONTIER FIELDS CHALLENGE

    Energy Technology Data Exchange (ETDEWEB)

    Lam, Daniel; Lim, Jeremy [Department of Physics, The University of Hong Kong, Pokfulam Road (Hong Kong); Broadhurst, Tom [Department of Theoretical Physics, University of Basque Country UPV/EHU, E-48080 Bilbao (Spain); Diego, Jose M. [Instituto de Física de Cantabria, CSIC-Universidad de Cantabria, E-39005 Santander (Spain); Coe, Dan [Space Telescope Science Institute, Baltimore, MD (United States); Ford, Holland C.; Zheng, Wei [Department of Physics and Astronomy, Johns Hopkins University, Baltimore, MD (United States)

    2014-12-20

    Hubble Frontier Fields (HFF) imaging of the most powerful lensing clusters provides access to the most magnified distant galaxies. The challenge is to construct lens models capable of describing these complex massive, merging clusters so that individual lensed systems can be reliably identified and their intrinsic properties accurately derived. We apply the free-form lensing method (WSLAP+) to A2744, providing a model independent map of the cluster mass, magnification, and geometric distance estimates to multiply lensed sources. We solve simultaneously for a smooth cluster component on a pixel grid, together with local deflections by the cluster member galaxies. Combining model prediction with photometric redshift measurements, we correct and complete several systems recently claimed and identify four new systems totaling 65 images of 21 systems spanning a redshift range of 1.4 < z < 9.8. The reconstructed mass shows small enhancements in the directions where significant amounts of hot plasma can be seen in X-ray. We compare photometric redshifts with ''geometric redshifts'', finding a high level of self-consistency. We find excellent agreement between predicted and observed fluxes with a best-fit slope of 0.999 ± 0.013 and an rms of ∼0.25 mag, demonstrating that our magnification correction of the lensed background galaxies is very reliable. Intriguingly, few multiply lensed galaxies are detected beyond z ≅ 7.0, despite the high magnification and the limiting redshift of z ≅ 11.5 permitted by the HFF filters. With the additional HFF clusters, we can better examine the plausibility of any pronounced high-z deficit with potentially important implications for the reionization epoch and the nature of dark matter.

  4. Determination of Free-Form and Peptide Bound Pyrraline in the Commercial Drinks Enriched with Different Protein Hydrolysates

    Directory of Open Access Journals (Sweden)

    Zhili Liang

    2016-07-01

    Full Text Available Pyrraline, a causative factor for the recent epidemics of diabetes and cardiovascular disease, is also employed as an indicator to evaluate heat damage and formation of advanced glycation end-products (AGEs in foods. Peptide-enriched drinks (PEDs are broadly consumed worldwide due to rapid rate of absorption and perceived health effects. It can be hypothesized that PED is an important source of pyrraline, especially peptide bound pyrraline (Pep-Pyr. In this study we determined free-form pyrraline (Free-Pyr and Pep-Pyr in drinks enriched with whey protein hydrolysate (WPH, soy protein hydrolysate (SPH and collagen protein hydrolysate (CPH. A detection method was developed using ultrahigh-performance liquid chromatography with UV-visible detector coupled with tandem mass spectrometry after solid-phase extraction (SPE. The SPE led to excellent recovery rates ranging between 93.2% and 98.5% and a high reproducibility with relative standard deviations (RSD of <5%. The limits of detection and quantification obtained were 30.4 and 70.3 ng/mL, respectively. Pep-Pyr was identified as the most abundant form (above 96 percent of total pyrraline, whereas Free-Pyr was present in a small proportion (less than four percent of total pyrraline. The results indicate that PED is an important extrinsic source of pyrraline, especially Pep-Pyr. As compared with CPH- and SPH-enriched drinks, WPH-enriched drinks contained high content of Pep-Pyr. The Pep-Pyr content is associated with the distribution of peptide lengths and the amino acid compositions of protein in PEDs.

  5. Design beam shapers with double freeform surfaces to form a desired wavefront with prescribed illumination pattern by solving a Monge-Ampère type equation

    Science.gov (United States)

    Chang, Shengqian; Wu, Rengmao; An, Li; Zheng, Zhenrong

    2016-12-01

    Beam shaping, in other words, the control of both intensity distribution and phase profile, has a wide range of applications. In this paper, double freeform surfaces are utilized to shape collimated beams, realizing an arbitrary output wavefront with desired illumination pattern. Freeform surfaces are designed by solving a second order partial differential equation (PDE) of the Monge-Ampère (MA) type, without the limitation of symmetry or paraxial approximation. The mathematical derivation of the PDE is based on the Snell’s law, the energy conservation law along infinitesimal tubes of rays and the constancy of the OPL. The PDE is discretized with a finite difference scheme into a system of nonlinear equations, which can be numerically solved by Newton’s method. Since Newton’s method requires a good initialization for the iteration, a simultaneously point-by-point method, based on ray mapping, is employed to find the initial iterate. Different design examples are given to demonstrate the effectiveness and wide application of our method, transforming a collimated Gaussian beam into a spherical wavefront with uniform illumination patterns. Variable-sized uniform illumination pattern can be obtained by moving the observation plane due to a potential benefit of the spherical output wavefront.

  6. Deformable registration for image-guided spine surgery: preserving rigid body vertebral morphology in free-form transformations

    Science.gov (United States)

    Reaungamornrat, S.; Wang, A. S.; Uneri, A.; Otake, Y.; Zhao, Z.; Khanna, A. J.; Siewerdsen, J. H.

    2014-03-01

    Purpose: Deformable registration of preoperative and intraoperative images facilitates accurate localization of target and critical anatomy in image-guided spine surgery. However, conventional deformable registration fails to preserve the morphology of rigid bone anatomy and can impart distortions that confound high-precision intervention. We propose a constrained registration method that preserves rigid morphology while allowing deformation of surrounding soft tissues. Method: The registration method aligns preoperative 3D CT to intraoperative cone-beam CT (CBCT) using free-form deformation (FFD) with penalties on rigid body motion imposed according to a simple intensity threshold. The penalties enforced 3 properties of a rigid transformation - namely, constraints on affinity (AC), orthogonality (OC), and properness (PC). The method also incorporated an injectivity constraint (IC) to preserve topology. Physical experiments (involving phantoms, an ovine spine, and a human cadaver) as well as digital simulations were performed to evaluate the sensitivity to registration parameters, preservation of rigid body morphology, and overall registration accuracy of constrained FFD in comparison to conventional unconstrained FFD (denoted uFFD) and Demons registration. Result: FFD with orthogonality and injectivity constraints (denoted FFD+OC+IC) demonstrated improved performance compared to uFFD and Demons. Affinity and properness constraints offered little or no additional improvement. The FFD+OC+IC method preserved rigid body morphology at near-ideal values of zero dilatation (D = 0.05, compared to 0.39 and 0.56 for uFFD and Demons, respectively) and shear (S = 0.08, compared to 0.36 and 0.44 for uFFD and Demons, respectively). Target registration error (TRE) was similarly improved for FFD+OC+IC (0.7 mm), compared to 1.4 and 1.8 mm for uFFD and Demons. Results were validated in human cadaver studies using CT and CBCT images, with FFD+OC+IC providing excellent preservation

  7. Fabricating architectural volume

    DEFF Research Database (Denmark)

    Feringa, Jelle; Søndergaard, Asbjørn

    2015-01-01

    The 2011 edition of Fabricate inspired a number of collaborations, this article seeks to highlight three of these. There is a common thread amongst the projects presented: sharing the ambition to close the rift between design and fabrication while incorporating structural design aspects early on...

  8. A Comparative Evaluation of 3 Different Free-Form Deformable Image Registration and Contour Propagation Methods for Head and Neck MRI: The Case of Parotid Changes During Radiotherapy.

    Science.gov (United States)

    Broggi, Sara; Scalco, Elisa; Belli, Maria Luisa; Logghe, Gerlinde; Verellen, Dirk; Moriconi, Stefano; Chiara, Anna; Palmisano, Anna; Mellone, Renata; Fiorino, Claudio; Rizzo, Giovanna

    2017-06-01

    To validate and compare the deformable image registration and parotid contour propagation process for head and neck magnetic resonance imaging in patients treated with radiotherapy using 3 different approaches-the commercial MIM, the open-source Elastix software, and an optimized version of it. Twelve patients with head and neck cancer previously treated with radiotherapy were considered. Deformable image registration and parotid contour propagation were evaluated by considering the magnetic resonance images acquired before and after the end of the treatment. Deformable image registration, based on free-form deformation method, and contour propagation available on MIM were compared to Elastix. Two different contour propagation approaches were implemented for Elastix software, a conventional one (DIR_Trx) and an optimized homemade version, based on mesh deformation (DIR_Mesh). The accuracy of these 3 approaches was estimated by comparing propagated to manual contours in terms of average symmetric distance, maximum symmetric distance, Dice similarity coefficient, sensitivity, and inclusiveness. A good agreement was generally found between the manual contours and the propagated ones, without differences among the 3 methods; in few critical cases with complex deformations, DIR_Mesh proved to be more accurate, having the lowest values of average symmetric distance and maximum symmetric distance and the highest value of Dice similarity coefficient, although nonsignificant. The average propagation errors with respect to the reference contours are lower than the voxel diagonal (2 mm), and Dice similarity coefficient is around 0.8 for all 3 methods. The 3 free-form deformation approaches were not significantly different in terms of deformable image registration accuracy and can be safely adopted for the registration and parotid contour propagation during radiotherapy on magnetic resonance imaging. More optimized approaches (as DIR_Mesh) could be preferable for critical

  9. LED collimating lens based on free-form surface%一种基于自由曲面的LED准直透镜设计

    Institute of Scientific and Technical Information of China (English)

    周镇; 苏成悦; 付倩; 张春华

    2012-01-01

    A design algorithm that can realize the collimating beam of light was proposed based on free-form surface lens,and an illumination optical system for a single LED source was designed based on the algorithm. The equations of the points on the profile curve about the back surface of the lens were established . By using the iterative method and Matlab programming, a number of discrete points of the free-form profile curve were calculated and fitted to optical entity with the SolidWorks software. Then the optical entity was imported into TracePro software for non-sequential ray tracing. The simulation results show that the optical system can a-chieve uniform illumination and collimate beam.%提出一种能实现准直光束照明的自由曲面透镜设计算法,并基于此算法设计一种以单颗LED为光源的准直透镜.通过建立透镜后表面轮廓曲线上的点所满足的方程,利用迭代方法并结合Matlab编程求出自由曲面轮廓曲线的离散数据点,将数据点导入SolidWorks中进行曲线拟合并建模,进而得到透镜的实体模型.在TracePro中对该透镜进行非序列光线追迹,模拟结果表明:该光学系统能够实现均匀照明,并对最终光线可实现准直出射.

  10. New polymorphous computing fabric.

    Energy Technology Data Exchange (ETDEWEB)

    Wolinski, C. (Christophe); Gokhale, M. (Maya); McCabe, K. P. (Kevin P.)

    2002-01-01

    This paper introduces a new polymorphous computing Fabric well suited to DSP and Image Processing and describes its implementation on a Configurable System on a Chip (CSOC). The architecture is highly parameterized and enables customization of the synthesized Fabric to achieve high performance for a specific class of application. For this reason it can be considered to be a generic model for hardware accelerator synthesis from a high level specification. Another important innovation is the Fabric uses a global memory concept, which gives the host processor random access to all the variables and instructions on the Fabric. The Fabric supports different computing models including MIMD, SPMD and systolic flow and permits dynamic reconfiguration. We present a specific implementation of a bank of FIR filters on a Fabric composed of 52 cells on the Altera Excalibur ARM running at 33 MHz. The theoretical performance of this Fabric is 1.8 GMACh. For the FIR application we obtain 1.6 GMAC/s real performance. Some automatic tools have been developed like the tool to provide a host access utility and assembler.

  11. Objective Evaluation of Fabric Drape

    Institute of Scientific and Technical Information of China (English)

    XU Jun; YAO Mu

    2002-01-01

    On the basis of our previous research work, an expressing index was proposed for the lively degree of dynamic fabric drape. Meanwhile, the main factoranalysis for parameters of fabric drape was applied and the 5 main factors, comprehensive indexes of expressing aesthetics of fabric drape, were obtained. Through the scored diagrams of main factors of fabric drape aesthetics, 100 kinds of fabric samples could be identified and catalogued. A new method was found out for the objective evaluation of aesthetics of fabric drape.

  12. Applications for Gradient Metal Alloys Fabricated Using Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas C.; Borgonia, John Paul C.; Dillon, Robert P.; Suh, Eric J.; Mulder, jerry L.; Gardner, Paul B.

    2013-01-01

    Recently, additive manufacturing (AM) techniques have been developed that may shift the paradigm of traditional metal production by allowing complex net-shaped hardware to be built up layer-by-layer, rather than being machined from a billet. The AM process is ubiquitous with polymers due to their low melting temperatures, fast curing, and controllable viscosity, and 3D printers are widely available as commercial or consumer products. 3D printing with metals is inherently more complicated than with polymers due to their higher melting temperatures and reactivity with air, particularly when heated or molten. The process generally requires a high-power laser or other focused heat source, like an electron beam, for precise melting and deposition. Several promising metal AM techniques have been developed, including laser deposition (also called laser engineered net shaping or LENS® and laser deposition technology (LDT)), direct metal laser sintering (DMLS), and electron beam free-form (EBF). These machines typically use powders or wire feedstock that are melted and deposited using a laser or electron beam. Complex net-shape parts have been widely demonstrated using these (and other) AM techniques and the process appears to be a promising alternative to machining in some cases. Rather than simply competing with traditional machining for cost and time savings, the true advantage of AM involves the fabrication of hardware that cannot be produced using other techniques. This could include parts with "blind" features (like foams or trusses), parts that are difficult to machine conventionally, or parts made from materials that do not exist in bulk forms. In this work, the inventors identify that several AM techniques can be used to develop metal parts that change composition from one location in the part to another, allowing for complete control over the mechanical or physical properties. This changes the paradigm for conventional metal fabrication, which relies on an

  13. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  14. Experimental Fabrication Facility

    Data.gov (United States)

    Federal Laboratory Consortium — Provides aviation fabrication support to special operations aircraft residing at Fort Eustis and other bases in the United States. Support is also provided to AATD...

  15. Fabric Structures Team Overview

    Science.gov (United States)

    2009-11-01

    SUPPLEMENTARY NOTES 6th Bi-Annual DOD JOCOTAS Meeting with Rigid & Soft Wall Shelter Industry & Indoor & Outdoor Exhibition, 2-4 Nov 2009, Panama City...Maintenance Shelter Demonstrated in July 09 • Designed and fabricated by Hunter Defense Technologies/Vertigo Shelters (prime), Johnson Outdoors ...Congressionally directed program with Nemo , Inc., Nashua, NH f• Designs include novel in latable airbeam technology and tensioned fabric/pole

  16. Nuclear Fabrication Consortium

    Energy Technology Data Exchange (ETDEWEB)

    Levesque, Stephen [EWI, Columbus, OH (United States)

    2013-04-05

    This report summarizes the activities undertaken by EWI while under contract from the Department of Energy (DOE) Office of Nuclear Energy (NE) for the management and operation of the Nuclear Fabrication Consortium (NFC). The NFC was established by EWI to independently develop, evaluate, and deploy fabrication approaches and data that support the re-establishment of the U.S. nuclear industry: ensuring that the supply chain will be competitive on a global stage, enabling more cost-effective and reliable nuclear power in a carbon constrained environment. The NFC provided a forum for member original equipment manufactures (OEM), fabricators, manufacturers, and materials suppliers to effectively engage with each other and rebuild the capacity of this supply chain by : Identifying and removing impediments to the implementation of new construction and fabrication techniques and approaches for nuclear equipment, including system components and nuclear plants. Providing and facilitating detailed scientific-based studies on new approaches and technologies that will have positive impacts on the cost of building of nuclear plants. Analyzing and disseminating information about future nuclear fabrication technologies and how they could impact the North American and the International Nuclear Marketplace. Facilitating dialog and initiate alignment among fabricators, owners, trade associations, and government agencies. Supporting industry in helping to create a larger qualified nuclear supplier network. Acting as an unbiased technology resource to evaluate, develop, and demonstrate new manufacturing technologies. Creating welder and inspector training programs to help enable the necessary workforce for the upcoming construction work. Serving as a focal point for technology, policy, and politically interested parties to share ideas and concepts associated with fabrication across the nuclear industry. The report the objectives and summaries of the Nuclear Fabrication Consortium

  17. Fabrics with tunable oleophobicity

    OpenAIRE

    McKinley, Gareth H.; Choi, Wonjae; Cohen, Robert E.; Tuteja, Anish; Chhatre, Shreerang S.; Mabry, Joseph M.

    2009-01-01

    A simple “dip-coating” process that imbues oleophobicity to various surfaces that inherently possess re-entrant texture, such as commercially available fabrics, is reported. These dip-coated fabric surfaces exhibit reversible, deformation-dependent, tunable wettability, including the capacity to switch their surface wetting properties (between super-repellent and super-wetting) against a wide range of polar and nonpolar liquids.

  18. Fabrication of PDMS architecture

    Science.gov (United States)

    Adam, Tijjani; Hashim, U.

    2017-03-01

    The study report novel, yet simple and flexible fabrication method for micro channel patterning PDMS thin mold on glass surfaces, the method allows microstructures with critical dimensions to be formed using PDMS. Micro channel production is a two-step process. First, soft photolithography methods are implemented to fabricate a reusable mold. The mold is then used to create the micro channel, which consists of SU8, PDMS and glass. The micro channel design was performed using AutoCAD and the fabrication begins by creating a replicable mold. The mold is created on a glass slide. by spin-coating speed between 500 to 1250rpm with an acceleration of 100 rpm/s for 100 and 15 second ramp up and down speed respectively. Channel flow rate based on concentration were measured by analyzing the recorded flow profiles which was collected from the high powered microscope at. 80µ, 70µm, 50µm for inlet channel 1, 2, 3 respectively the channel flow were compared for flow efficiency at different concentrations and Re. Thus, the simplicity of device structure and fabrication makes it feasible to miniaturize it for the development of point-of-care kits, facilitating its use in both clinical and non-clinical environments. With its simple geometric structure and potential for mass commercial fabrication, the device can be developed to become a portable photo detection sensor that can be use for both environmental and diagnostic application.

  19. Understanding core conductor fabrics

    Energy Technology Data Exchange (ETDEWEB)

    Swenson, D E, E-mail: deswenson@affinity-esd.com [Affinity Static Control Consulting, LLC 2609 Quanah Drive, Round Rock, Texas, 78681 (United States)

    2011-06-23

    ESD Association standard test method ANSI/ESD STM2.1 - Garments (STM2.1), provides electrical resistance test procedures that are applicable for materials and garments that have surface conductive or surface dissipative properties. As has been reported in other papers over the past several years{sup 1} fabrics are now used in many industries for electrostatic control purposes that do not have surface conductive properties and therefore cannot be evaluated using the procedures in STM2.1{sup 2}. A study was conducted to compare surface conductive fabrics with samples of core conductor fibre based fabrics in order to determine differences and similarities with regards to various electrostatic properties. This work will be used to establish a new work item proposal within WG-2, Garments, in the ESD Association Standards Committee in the USA.

  20. Study and Design on Freeform Surface Compound Eye with Large Field of View%大视场自由曲面复眼设计研究

    Institute of Scientific and Technical Information of China (English)

    范阳; 张红霞; 宋乐; 贾大功

    2014-01-01

    The ommatidia arranged at the edge have great off-axis aberrations in artificial compound eye structure with wide Field of View (FOV) and small volume. A new compound eye structure is presented, where the ommatidia are designed as freeform prisms. With the light passing through the freeform surface and folding in the ommatidium, the off-axis aberrations are well corrected. Therefore, the image quality of the ommatidia arranged at the edge is improved, and the FOV of the structure is enlarged. To image 180° FOV, this structure contains 5 groups of ommatidia with a particular FOV correspondingly. The model of each group is designed and the ray trace is completed based on the optical simulation software codeV. The results demonstrate that the compound eyes structure has high image quality for the entire 180° FOV. On the one hand, the modulation transformation function MTF is greater than 0.2 at the frequency of 100lp/mm, and on the other hand, the distortion is less than 30%.%在大视场小体积的人造复眼结构中,倾斜的边缘子眼成像时存在较大的轴外像差。提出一种复眼结构,利用光线在子眼中的折转与自由曲面矫正像差,提高了边缘子眼的成像质量,进而增大了复眼结构的视场角。设计出5组子眼对180°视场成像,每组对应特定的视场范围。利用光学仿真软件CodeV对5组子眼分别做了光学仿真,得到了各组子眼的像差曲线,光学传递函数 MTF 曲线。结果表明,在整个180°视场范围内,频率为100 lp/mm时,MTF值均大于0.2,畸变在30%以内,复眼具有良好的成像质量。

  1. Precision extruding deposition (PED) fabrication of polycaprolactone (PCL) scaffolds for bone tissue engineering

    Energy Technology Data Exchange (ETDEWEB)

    Shor, Lauren; Gueceri, Selcuk; Chang, Robert; Sun Wei [Department of Mechanical Engineering and Mechanics, Drexel University, Philadelphia, PA (United States); Gordon, Jennifer; Kang Qian; Hartsock, Langdon; An Yuehuei [Department of Orthopedic Surgery, Medical University of South Carolina, Charleston, SC (United States)], E-mail: st963bya@drexel.edu, E-mail: guceri@drexel.edu, E-mail: rcc34@drexel.edu, E-mail: sunwei@drexel.edu, E-mail: kangqk@musc.edu, E-mail: hartsock@musc.edu, E-mail: any@musc.edu

    2009-03-01

    Bone tissue engineering is an emerging field providing viable substitutes for bone regeneration. Recent advances have allowed scientists and engineers to develop scaffolds for guided bone growth. However, success requires scaffolds to have specific macroscopic geometries and internal architectures conducive to biological and biophysical functions. Freeform fabrication provides an effective process tool to manufacture three-dimensional porous scaffolds with complex shapes and designed properties. A novel precision extruding deposition (PED) technique was developed to fabricate polycaprolactone (PCL) scaffolds. It was possible to manufacture scaffolds with a controlled pore size of 350 {mu}m with designed structural orientations using this method. The scaffold morphology, internal micro-architecture and mechanical properties were evaluated using scanning electron microscopy (SEM), micro-computed tomography (micro-CT) and mechanical testing, respectively. An in vitro cell-scaffold interaction study was carried out using primary fetal bovine osteoblasts. Specifically, the cell proliferation and differentiation was evaluated by Alamar Blue assay for cell metabolic activity, alkaline phosphatase activity and osteoblast production of calcium. An in vivo study was performed on nude mice to determine the capability of osteoblast-seeded PCL to induce osteogenesis. Each scaffold was implanted subcutaneously in nude mice and, following sacrifice, was explanted at one of a series of time intervals. The explants were then evaluated histologically for possible areas of osseointegration. Microscopy and radiological examination showed multiple areas of osseous ingrowth suggesting that the osteoblast-seeded PCL scaffolds evoke osteogenesis in vivo. These studies demonstrated the viability of the PED process to fabricate PCL scaffolds having the necessary mechanical properties, structural integrity, and controlled pore size and interconnectivity desired for bone tissue engineering.

  2. Fabrication activity for nanophotonics

    DEFF Research Database (Denmark)

    Malureanu, Radu; Chung, Il-Sug; Carletti, Luca

    We present the fabrication and characterization of new structures and materials to be used in nanophotonics. The first structure presented is a fractal metallic metasurface designed to be used as a high-sensitivity sensor for 810nm wavelength. A second structure is a high index contrast grating...

  3. Crimp-Imbalanced Fabrics

    Science.gov (United States)

    2011-03-30

    tows (non-twisted yarns) of alternative cross-sections. Many ballistic fabrics employ non-circular cross-section yarns such as rectangular...coating. The temporary coatings can be wax (paraffin), latex (vinyl acetate , butadiene 27 and acrylic monomers), plastic (poly vinyl chloride

  4. Text-Fabric

    NARCIS (Netherlands)

    Roorda, Dirk

    2016-01-01

    Text-Fabric is a Python3 package for Text plus Annotations. It provides a data model, a text file format, and a binary format for (ancient) text plus (linguistic) annotations. The emphasis of this all is on: data processing; sharing data; and contributing modules. A defining characteristic is that T

  5. Dyeing fabrics with metals

    Science.gov (United States)

    Kalivas, Georgia

    2002-06-01

    Traditionally, in textile dyeing, metals have been used as mordants or to improve the color produced by a natural or synthetic dye. In biomedical research and clinical diagnostics gold colloids are used as sensitive signals to detect the presence of pathogens. It has been observed that when metals are finely divided, a distinct color may result that is different from the color of the metal in bulk. For example, when gold is finely divided it may appear black, ruby or purple. This can be seen in biomedical research when gold colloids are reduced to micro-particles. Bright color signals are produced by few nanometer-sized particles. Dr. William Todd, a researcher in the Department of Veterinary Science at the Louisiana State University, developed a method of dyeing fabrics with metals. By using a reagent to bond the metal particles deep into the textile fibers and actually making the metal a part of the chemistry of the fiber. The chemicals of the fabric influence the resulting color. The combination of the element itself, the size of the particle, the chemical nature of the particle and the interaction of the metal with the chemistry of the fabric determine the actual hue. By using different elements, reagents, textiles and solvents a broad range of reproducible colors and tones can be created. Metals can also be combined into alloys, which will produce a variety of colors. The students of the ISCC chapter at the Fashion Institute of Technology dyed fabric using Dr. Todd's method and created a presentation of the results. They also did a demonstration of dyeing fabrics with metals.

  6. Cell-laden poly(ɛ-caprolactone)/alginate hybrid scaffolds fabricated by an aerosol cross-linking process for obtaining homogeneous cell distribution: fabrication, seeding efficiency, and cell proliferation and distribution.

    Science.gov (United States)

    Lee, HyeongJin; Ahn, SeungHyun; Bonassar, Lawrence J; Chun, Wook; Kim, GeunHyung

    2013-10-01

    Generally, solid-freeform fabricated scaffolds show a controllable pore structure (pore size, porosity, pore connectivity, and permeability) and mechanical properties by using computer-aided techniques. Although the scaffolds can provide repeated and appropriate pore structures for tissue regeneration, they have a low biological activity, such as low cell-seeding efficiency and nonuniform cell density in the scaffold interior after a long culture period, due to a large pore size and completely open pores. Here we fabricated three different poly(ɛ-caprolactone) (PCL)/alginate scaffolds: (1) a rapid prototyped porous PCL scaffold coated with an alginate, (2) the same PCL scaffold coated with a mixture of alginate and cells, and (3) a multidispensed hybrid PCL/alginate scaffold embedded with cell-laden alginate struts. The three scaffolds had similar micropore structures (pore size = 430-580 μm, porosity = 62%-68%, square pore shape). Preosteoblast cells (MC3T3-E1) were used at the same cell density in each scaffold. By measuring cell-seeding efficiency, cell viability, and cell distribution after various periods of culturing, we sought to determine which scaffold was more appropriate for homogeneously regenerated tissues.

  7. In vitro dermal and epidermal cellular response to titanium alloy implants fabricated with electron beam melting.

    Science.gov (United States)

    Springer, Jessica Collins; Harrysson, Ola L A; Marcellin-Little, Denis J; Bernacki, Susan H

    2014-10-01

    Transdermal osseointegrated prostheses (TOPs) are emerging as an alternative to socket prostheses. Electron beam melting (EBM) is a promising additive manufacturing technology for manufacture of custom, freeform titanium alloy (Ti6Al4V) implants. Skin ongrowth for infection resistance and mechanical stability are critically important to the success of TOP, which can be influenced by material composition and surface characteristics. We assessed viability and proliferation of normal human epidermal keratinocytes (NHEK) and normal human dermal fibroblasts (NHDF) on several Ti6Al4V surfaces: solid polished commercial, solid polished EBM, solid unpolished EBM and porous unpolished EBM. Cell proliferation was evaluated at days 2 and 7 using alamarBlue(®) and cell viability was analyzed with a fluorescence-based live-dead assay after 1 week. NHDF and NHEK were viable and proliferated on all Ti6Al4V surfaces. NHDF proliferation was highest on commercial and EBM polished surfaces. NHEK was highest on commercial polished surfaces. All EBM Ti6Al4V discs exhibited an acceptable biocompatibility profile compared to solid Ti6Al4V discs from a commercial source for dermal and epidermal cells. EBM may be considered as an option for fabrication of custom transdermal implants. Copyright © 2014 IPEM. Published by Elsevier Ltd. All rights reserved.

  8. Fabrication of uniformly cell-laden porous scaffolds using a gas-in-liquid templating technique.

    Science.gov (United States)

    Takei, Takayuki; Aokawa, Ryuta; Shigemitsu, Takamasa; Kawakami, Koei; Yoshida, Masahiro

    2015-11-01

    Design of porous scaffolds in tissue engineering field was challenging. Uniform immobilization of cells in the scaffolds with high porosity was essential for homogeneous tissue formation. The present study was aimed at fabricating uniformly cell-laden porous scaffolds with porosity >74% using the gas-in-liquid foam templating technique. To this end, we used gelatin, microbial transglutaminase and argon gas as a scaffold material, cross-linker of the protein and porogen of scaffold, respectively. We confirmed that a porosity of >74% could be achieved by increasing the gas volume delivered to a gelatin solution. Pore size in the scaffold could be controlled by stirring speed, stirring time and the pore size of the filter through which the gas passed. The foaming technique enabled us to uniformly immobilize a human hepatoblastoma cell line in scaffold. Engraftment efficiency of the cell line entrapped within the scaffold in nude mice was higher than that of cells in free-form. These results showed that the uniformly cell-laden porous scaffolds were promising for tissue engineering.

  9. Micro-optical fabrication by ultraprecision diamond machining and precision molding

    Science.gov (United States)

    Li, Hui; Li, Likai; Naples, Neil J.; Roblee, Jeffrey W.; Yi, Allen Y.

    2017-06-01

    Ultraprecision diamond machining and high volume molding for affordable high precision high performance optical elements are becoming a viable process in optical industry for low cost high quality microoptical component manufacturing. In this process, first high precision microoptical molds are fabricated using ultraprecision single point diamond machining followed by high volume production methods such as compression or injection molding. In the last two decades, there have been steady improvements in ultraprecision machine design and performance, particularly with the introduction of both slow tool and fast tool servo. Today optical molds, including freeform surfaces and microlens arrays, are routinely diamond machined to final finish without post machining polishing. For consumers, compression molding or injection molding provide efficient and high quality optics at extremely low cost. In this paper, first ultraprecision machine design and machining processes such as slow tool and fast too servo are described then both compression molding and injection molding of polymer optics are discussed. To implement precision optical manufacturing by molding, numerical modeling can be included in the future as a critical part of the manufacturing process to ensure high product quality.

  10. Status report, canister fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Claes-Goeran; Eriksson, Peter; Westman, Marika [Swedish Nuclear Fuel and Waste Management Co., Stockholm (Sweden); Emilsson, Goeran [CSM Materialteknik AB, Linkoeping (Sweden)

    2004-06-01

    The report gives an account of the development of material and fabrication technology for copper canisters with cast inserts during the period from 2000 until the start of 2004. The engineering design of the canister and the choice of materials in the constituent components described in previous status reports have not been significantly changed. In the reference canister, the thickness of the copper shell is 50 mm. Fabrication of individual components with a thinner copper thickness is done for the purpose of gaining experience and evaluating fabrication and inspection methods for such canisters. As a part of the development of cast inserts, computer simulations of the casting processes and techniques used at the foundries have been performed for the purpose of optimizing the material properties. These properties have been evaluated by extensive tensile testing and metallographic inspection of test material taken from discs cut at different points along the length of the inserts. The testing results exhibit a relatively large spread. Low elongation values in certain tensile test specimens are due to the presence of poorly formed graphite, porosities, slag or other casting defects. It is concluded in the report that it will not be possible to avoid some presence of observed defects in castings of this size. In the deep repository, the inserts will be exposed to compressive loading and the observed defects are not critical for strength. An analysis of the strength of the inserts and formulation of relevant material requirements must be based on a statistical approach with probabilistic calculations. This work has been initiated and will be concluded during 2004. An initial verifying compression test of a canister in an isostatic press has indicated considerable overstrength in the structure. Seamless copper tubes are fabricated by means of three methods: extrusion, pierce and draw processing, and forging. It can be concluded that extrusion tests have revealed a

  11. STUDY OF NON-CONTACT MEASUREMENT OF FREE-FORM SURFACES%自由曲面非接解测量技术的研究

    Institute of Scientific and Technical Information of China (English)

    徐玉春; 张国雄; 解则晓; 冯国馨; 王春海

    2001-01-01

    提出了一种基于坐标测量机、测头回转体和激光三角法测头的非接触三维测量系统,并介绍了测量系统的工作原理.同时给出了采用标准球对测量系统进行标定的方法,建立了测量系统的数学模型,还对白纸样板曲面进行了实际测量.%A non-contact three-dimensional measurement method is presented in this paper.This system consists of a laser triangulation probe,a probe head and a coordinate measuring machine (CMM).The measurement principle of the system is discussed,and a system calibration method employing a reference ball is proposed.The geometric model involving four frames is established to calculate the data points based on the reading of the laser probe and position information from the CMM.A measuring experiment for gesso free-form surface using this system is carried out.

  12. A Free-Form mass model of the Hubble Frontier Fields Cluster AS1063 (RXC J2248.7-4431) with over one hundred constraints

    CERN Document Server

    Diego, Jose M; Wong, Jess; Silk, Joseph; Lim, Jeremy; Zheng, Wei; Lam, Daniel

    2015-01-01

    We derive a free-form mass distribution for the massive cluster AS1063 (z=0.348) using the completed optical imaging from the Hubble Frontier Fields programme. Based on a subset of 11 multiply lensed systems with spectroscopic redshift we produce a lens model that is accurate enough to unveil new multiply lensed systems, totalling over a 100 arclets, and to estimate their redshifts geometrically. Consistency is found between this precise model and that obtained using only the subset of lensed sources with spectroscopically measured redshifts. No significant offset is found between the centroid of our mass distribution and that of the X-ray emission map, suggesting a relatively relaxed state for this cluster, although a relatively large elongation of the mass distribution is apparent relative to the X-ray map. For the well resolved lensed images we provide detailed model comparisons to illustrate the precision of our model and hence the reliability of our de-lensed sources. A clear linear structure is associat...

  13. Technology for 3D fashion distortion based on free-form deformation algorithm%基于FFD算法的三维服装变形技术

    Institute of Scientific and Technical Information of China (English)

    刘钊; 刘正东

    2011-01-01

    In order to improve the deformation efficiency in the garment and virtual display industry, a set of intelligent system is developed which is suitable for the garment deformation. 3D fashion distortion is completed by taking VB.NET and Managed DirectX for development tools, 3DSmax for model-making tools, combining with a core algorithm named FFD (free-form deformation). This system could reduce the complicated manual operation and achieve the automatic mode of the three-dimensional garment deformation.%为提高服装及其虚拟展示行业的变形效率问题,研究开发了一套适合服装变形的智能系统.以VB.NET和Managed DirectX为开发工具,以3DSmax为模型工具,以FFD自由变形算法(free-form deformation,FFD)为核心算法来实现三维服装变形.减少了服装变形的手工繁复操作,实现了三维服装变形的自动化模式.

  14. Porous biodegradable lumbar interbody fusion cage design and fabrication using integrated global-local topology optimization with laser sintering.

    Science.gov (United States)

    Kang, Heesuk; Hollister, Scott J; La Marca, Frank; Park, Paul; Lin, Chia-Ying

    2013-10-01

    Biodegradable cages have received increasing attention for their use in spinal procedures involving interbody fusion to resolve complications associated with the use of nondegradable cages, such as stress shielding and long-term foreign body reaction. However, the relatively weak initial material strength compared to permanent materials and subsequent reduction due to degradation may be problematic. To design a porous biodegradable interbody fusion cage for a preclinical large animal study that can withstand physiological loads while possessing sufficient interconnected porosity for bony bridging and fusion, we developed a multiscale topology optimization technique. Topology optimization at the macroscopic scale provides optimal structural layout that ensures mechanical strength, while optimally designed microstructures, which replace the macroscopic material layout, ensure maximum permeability. Optimally designed cages were fabricated using solid, freeform fabrication of poly(ε-caprolactone) mixed with hydroxyapatite. Compression tests revealed that the yield strength of optimized fusion cages was two times that of typical human lumbar spine loads. Computational analysis further confirmed the mechanical integrity within the human lumbar spine, although the pore structure locally underwent higher stress than yield stress. This optimization technique may be utilized to balance the complex requirements of load-bearing, stress shielding, and interconnected porosity when using biodegradable materials for fusion cages.

  15. Fabrication of diamond shells

    Energy Technology Data Exchange (ETDEWEB)

    Hamza, Alex V.; Biener, Juergen; Wild, Christoph; Woerner, Eckhard

    2016-11-01

    A novel method for fabricating diamond shells is introduced. The fabrication of such shells is a multi-step process, which involves diamond chemical vapor deposition on predetermined mandrels followed by polishing, microfabrication of holes, and removal of the mandrel by an etch process. The resultant shells of the present invention can be configured with a surface roughness at the nanometer level (e.g., on the order of down to about 10 nm RMS) on a mm length scale, and exhibit excellent hardness/strength, and good transparency in the both the infra-red and visible. Specifically, a novel process is disclosed herein, which allows coating of spherical substrates with optical-quality diamond films or nanocrystalline diamond films.

  16. Atomically Traceable Nanostructure Fabrication.

    Science.gov (United States)

    Ballard, Josh B; Dick, Don D; McDonnell, Stephen J; Bischof, Maia; Fu, Joseph; Owen, James H G; Owen, William R; Alexander, Justin D; Jaeger, David L; Namboodiri, Pradeep; Fuchs, Ehud; Chabal, Yves J; Wallace, Robert M; Reidy, Richard; Silver, Richard M; Randall, John N; Von Ehr, James

    2015-07-17

    Reducing the scale of etched nanostructures below the 10 nm range eventually will require an atomic scale understanding of the entire fabrication process being used in order to maintain exquisite control over both feature size and feature density. Here, we demonstrate a method for tracking atomically resolved and controlled structures from initial template definition through final nanostructure metrology, opening up a pathway for top-down atomic control over nanofabrication. Hydrogen depassivation lithography is the first step of the nanoscale fabrication process followed by selective atomic layer deposition of up to 2.8 nm of titania to make a nanoscale etch mask. Contrast with the background is shown, indicating different mechanisms for growth on the desired patterns and on the H passivated background. The patterns are then transferred into the bulk using reactive ion etching to form 20 nm tall nanostructures with linewidths down to ~6 nm. To illustrate the limitations of this process, arrays of holes and lines are fabricated. The various nanofabrication process steps are performed at disparate locations, so process integration is discussed. Related issues are discussed including using fiducial marks for finding nanostructures on a macroscopic sample and protecting the chemically reactive patterned Si(100)-H surface against degradation due to atmospheric exposure.

  17. Fabrication of High T

    Science.gov (United States)

    Apperley, Miles Hyam

    1992-01-01

    Metal-clad high-T_{rm c} superconductor wires have been fabricated by conventional hot extrusion and wire drawing techniques. The fabrication processes which were used influenced the microstructure which, in turn, governed the superconducting properties of metal-clad Y-Ba-Cu-O (YBCO) and Bi-Pb-Sr-Ca-Cu-O (BPSCCO) superconductors. The ability to form these materials into long thin wires and the electrical properties of the wires were assessed. Extruded metal-clad wire was fabricated by coextruding a Cu billet containing a Ag-clad superconductor core at 920^circC and 800 ^circC for YBCO and BPSCCO materials, respectively. The deformation behaviour of the composite billets was investigated by extruding through dies with semicone angle alpha = 30 ^circ and using a range of core diameters and reduction ratios. For combinations of initial core diameter and reduction ratio, domains of deformation behaviour were established including sound flow, nonuniform flow, core fracture and sleeve fracture. Hot extruded YBCO and BPSCCO superconductor had densities estimated to be between 95% and 98% of the theoretical values. The material contained transverse cracks except for a sample of YBCO which had an addition of 10 wt% Ag. The microstructure of the YBCO material consisted of YBa _2Cu_3O{_{7-x}}, while the BPSCCO material contained an intimate mixture of the high-T _{rm c} (Bi,Pb)_2 Sr_2Ca_2Cu _3O{_ {10-x}} (110 K) and low-T _{rm c} (Bi,Pb)_2 Sr_2Ca_1Cu _2O{_ {8-x}} (80 K) phases with Ca _2CuO_3 and Sr-Ca -Cu-O impurity particles. X-ray polefigure goniometry of extruded BPSCCO superconductor revealed that the material was relatively untextured. As-extruded YBCO and BPSCCO were semiconducting. Oxygen treated YBCO had a lower normal-state resistivity than the as-extruded material, and a superconducting transition above 77 K was not achieved. Heat treatment of extruded BPSCCO regenerated superconductivity above 77 K, with the transition behaviour dependent on the proportion of high

  18. Engineering fabrics in transportation construction

    Science.gov (United States)

    Herman, S. C.

    1983-11-01

    The following areas are discussed: treatments for reduction of reflective cracking of asphalt overlays on jointed-concrete pavements in Georgia; laboratory testing of fabric interlayers for asphalt concrete paving: interim report; reflection cracking models: review and laboratory evaluation of engineering fabrics; optimum-depth method for design of fabric-reinforced unsurfaced roads; dynamic test to predict field behavior of filter fabrics used in pavement subdrains; mechanism of geotextile performance in soil-fabric systems for drainage and erosion control; permeability tests of selected filter fabrics for use with a loess-derived alluvium; geotextile filter criteria; use of fabrics for improving the placement of till on peat foundation; geotextile earth-reinforced retaining wall tests: Glenwood Canyon, Colorado; New York State Department of Transportation's experience and guidelines for use of geotextiles; evaluation of two geotextile installations in excess of a decade old; and, long-term in situ properties of geotextiles.

  19. In vitro biocompatibility of titanium alloy discs made using direct metal fabrication.

    Science.gov (United States)

    Haslauer, Carla Maria; Springer, Jessica Collins; Harrysson, Ola L A; Loboa, Elizabeth G; Monteiro-Riviere, Nancy A; Marcellin-Little, Denis J

    2010-07-01

    Custom orthopedic implants may be generated using free-form fabrication methods (FFF) such as electron beam melting (EBM). EBM FFF may be used to make solid metal implants whose surface is often polished using CNC machining and porous scaffolds that are usually left unpolished. We assessed the in vitro biocompatibility of EBM titanium-6 aluminum-4 vanadium (Ti6Al4V) structures by comparing the cellular response to solid polished, solid unpolished, and porous EBM discs to the cellular response to discs made of commercially produced Ti6Al4V. The discs were seeded with 20,000 human adipose-derived adult stem cells (hASCs) and assessed for cell viability, proliferation, and release of the proinflammatory cytokines interleukin-6 (IL-6) and interleukin-8 (IL-8). Cell viability was assessed with Live/Dead staining 8 days after seeding. Cell proliferation was assessed using alamarBlue assays at days 0, 1, 2, 3, and 7. The hASCs were alive on all discs after 8 days. Cellular proliferation on porous EBM discs was increased at days 2, 3, and 7 compared to discs made of commercial Ti6Al4V. Cellular proliferation on porous EBM discs was also increased compared to solid polished and unpolished EBM discs. IL-6 and IL-8 releases at day 7 were lower for porous EBM discs than for other discs. Solid polished, unpolished, and porous EBM Ti6Al4V discs exhibited an acceptable biocompatibility profile compared to solid Ti6Al4V discs from a commercial source. EBM FFF may be considered as an option for the fabrication of custom orthopedic implants. Copyright 2010 IPEM. Published by Elsevier Ltd. All rights reserved.

  20. Fabrication of metal nanoshells

    Science.gov (United States)

    Kim, Jae-Woo (Inventor); Choi, Sang H. (Inventor); Lillehei, Peter T. (Inventor); Chu, Sang-Hyon (Inventor); Park, Yeonjoon (Inventor); King, Glen C. (Inventor); Elliott, Jr., James R. (Inventor)

    2012-01-01

    Metal nanoshells are fabricated by admixing an aqueous solution of metal ions with an aqueous solution of apoferritin protein molecules, followed by admixing an aqueous solution containing an excess of an oxidizing agent for the metal ions. The apoferritin molecules serve as bio-templates for the formation of metal nanoshells, which form on and are bonded to the inside walls of the hollow cores of the individual apoferritin molecules. Control of the number of metal atoms which enter the hollow core of each individual apoferritin molecule provides a hollow metal nonparticle, or nanoshell, instead of a solid spherical metal nanoparticle.

  1. Intraocular lens fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Salazar, M.A.; Foreman, L.R.

    1997-07-08

    This invention describes a method for fabricating an intraocular lens made from clear Teflon{trademark}, Mylar{trademark}, or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube. 13 figs.

  2. Intraocular lens fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Salazar, Mike A. (Albuquerque, NM); Foreman, Larry R. (Los Alamos, NM)

    1997-01-01

    This invention describes a method for fabricating an intraocular lens made rom clear Teflon.TM., Mylar.TM., or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube.

  3. Fabrics in Function

    DEFF Research Database (Denmark)

    Bang, Anne Louise

    2007-01-01

    In recent years the challenges for the textile industry has changed because of technological development and outsourcing. The consequence is an increased focus on innovation in the textile trade. This paper describes the objectives in a three year research project. In order to contribute...... to the establishment of an initial framework for the project it has a focus on how to explore costumers and users emotional experiences with fabrics. The three year research project is based on experimental design research and the textile designer's competences and knowledge. During the research project exploring...

  4. 5-axis numerical control machining of space free-form surfaces%空间自由曲面五轴联动数控加工

    Institute of Scientific and Technical Information of China (English)

    钟建琳; 刘忠和; 杨庆东

    2011-01-01

    介绍了五轴数控机床的运动方式,阐述了空间自由曲面五轴联动数控加工中刀具路径规划的基本方法:参数线法、CC路径截面线法、CL路径截面线法、导动面法等.之后对五轴加工中刀具轴向规划进行了论述:垂直于表面方式、平行于表面方式、倾斜于表面方式.最后归纳总结了刀具干涉的检测与处理的方法,并分别说明了其优缺点和适应范围.%Mode of motion of the 5-axis numerical control machine tools is introduced.Then the basic methods of tool path planning in 5-axis numerical control machining of space free-form surfaces are ex-pounded ,which include parametric method,cutter contact point path and cross-section method,cutter loca-tion point path and cross-section method,guiding surface method.After that,the tool axial orientation is pro-posed,it can be normal to the machining surface,parallel to the machining surface,or inclined to the ma-chining surface. At the end,the cutter interference checking and avoiding methods are summarized,in which the advantages disadvantages and application limitation of each method are discussed.

  5. NCSX Vacuum Vessel Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Viola, M. E.; Brown, T.; Heitzenroeder, P.; Malinowski, F.; Reiersen, W.; Sutton, L.; Goranson, P.; Nelson, B.; Cole, M.; Manuel, M.; McCorkle, D.

    2005-10-07

    The National Compact Stellarator Experiment (NCSX) is being constructed at the Princeton Plasma Physics Laboratory (PPPL) in conjunction with the Oak Ridge National Laboratory (ORNL). The goal of this experiment is to develop a device which has the steady state properties of a traditional stellarator along with the high performance characteristics of a tokamak. A key element of this device is its highly shaped Inconel 625 vacuum vessel. This paper describes the manufacturing of the vessel. The vessel is being fabricated by Major Tool and Machine, Inc. (MTM) in three identical 120º vessel segments, corresponding to the three NCSX field periods, in order to accommodate assembly of the device. The port extensions are welded on, leak checked, cut off within 1" of the vessel surface at MTM and then reattached at PPPL, to accommodate assembly of the close-fitting modular coils that surround the vessel. The 120º vessel segments are formed by welding two 60º segments together. Each 60º segment is fabricated by welding ten press-formed panels together over a collapsible welding fixture which is needed to precisely position the panels. The vessel is joined at assembly by welding via custom machined 8" (20.3 cm) wide spacer "spool pieces." The vessel must have a total leak rate less than 5 X 10-6 t-l/s, magnetic permeability less than 1.02μ, and its contours must be within 0.188" (4.76 mm). It is scheduled for completion in January 2006.

  6. Fabrics for atopic dermatitis.

    Science.gov (United States)

    Mason, Rupert

    2008-01-01

    The type of fabric worn by sufferers from atopic dermatitis should not exacerbate the condition but, if possible, help to control it. Synthetic fabrics and wool tend to produce itching and irritate the skin. Cotton is traditionally recommended but its structure contains short fibres which expand and contract, causing a rubbing movement that can irritate delicate skin. Dyes used in cotton garments can increase the potential of a sensitivity reaction. Cotton is also prone to bacterial and fungal attack. Silk garments are often closely woven which impedes the flow of air, and some people are allergic to the sericin protein in silk. Published studies suggest that a specially treated silk material (DermaSilk), which is loosely knitted, has had the sericin removed and has a microbial agent (AEM 5772/5) permanently bonded to it, is well tolerated and has beneficial effects on the skin of children and adults with atopic dermatitis. Atopic dermatitis often becomes infected, commonly with Staphylococcus aureus. Some studies have investigated the use of clothing materials impregnated with substances such as silver, which has antimicrobial properties. However, these are still unproven and there are concerns about bacterial resistance and the local and environmental effects of silver. The use of the antimicrobial AEM 5772/5, which does not transfer to the skin of the patient, is a new development in the control of atopic dermatitis. Further studies are needed to determine whether an antimicrobial shield bonded to clothing material will reduce the colonisation of atopic skin by S. aureus.

  7. Fabrication of zein nanostructure

    Science.gov (United States)

    Luecha, Jarupat

    The concerns on the increase of polluting plastic wastes as well as the U.S. dependence on imported petrochemical products have driven an attention towards alternative biodegradable polymers from renewable resources. Zein protein, a co-product from ethanol production from corn, is a good candidate. This research project aims to increase zein value by adopting nanotechnology for fabricating advanced zein packaging films and zein microfluidic devices. Two nanotechnology approaches were focused: the polymer nanoclay nanocomposite technique where the nanocomposite structures were created in the zein matrix, and the soft lithography and the microfluidic devices where the micro and nanopatterns were created on the zein film surfaces. The polymer nanoclay nanocomposite technique was adopted in the commonly used zein film fabrication processes which were solvent casting and extrusion blowing methods. The two methods resulted in partially exfoliated nanocomposite structures. The impact of nanoclays on the physical properties of zein films strongly depended on the film preparation techniques. The impact of nanoclay concentration was more pronounced in the films made by extrusion blowing technique than by the solvent casting technique. As the processability limitation for the extrusion blowing technique of the zein sample containing hight nanoclay content, the effect of the nanoclay content on the rheological properties of zein hybrid resins at linear and nonlinear viscoelastic regions were further investigated. A pristine zein resin exhibited soft solid like behavior. On the other hand, the zein hybrid with nanoclay content greater than 5 wt.% showed more liquid like behavior, suggesting that the nanoclays interrupted the entangled zein network. There was good correspondence between the experimental data and the predictions of the Wagner model for the pristine zein resins. However, the model failed to predict the steady shear properties of the zein nanoclay nanocomposite

  8. AFIP-4 Fabrication Summary Report

    Energy Technology Data Exchange (ETDEWEB)

    Glenn A. Moore

    2010-02-01

    The AFIP-4 (ATR Full –size-plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Twelve qualified fueled plates were fabricated for the AFIP-4 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts; including material selection, fabrication processes, and fuel plate qualification.

  9. AFIP-6 Fabrication Summary Report

    Energy Technology Data Exchange (ETDEWEB)

    Glenn A. Moore; M. Craig Marshall

    2011-09-01

    The AFIP-6 (ATR Full-size plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP-6 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

  10. AFIP-2 Fabrication Summary Report

    Energy Technology Data Exchange (ETDEWEB)

    Glenn Moore

    2010-02-01

    The Advanced Test Reactor (ATR) Full-size Plate In Center Flux Trap Position (AFIP)-2 experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP 2 experiment to be irradiated in the Idaho National Laboratory ATR. This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

  11. Ultraviolet Protection by Fabric Engineering

    Directory of Open Access Journals (Sweden)

    Mukesh Kumar Singh

    2013-01-01

    Full Text Available Background. The increasing emission of greenhouse gases has evoked the human being to save the ozone layer and minimize the risk of ultraviolet radiation (UVR. Various fabric structures have been explored to achieve desired ultraviolet protection factor (UPF in various situations. Objective. In this study, the effect of various filament configurations like twisted, flat, intermingled, and textured in multifilament yarns on fabric in different combinations is assessed in order to engineer a fabric of better ultraviolet protection factor (UPF. Methods. In order to engineer a fabric having optimum UV protection with sufficient comfort level in multifilament woven fabrics, four different yarn configurations, intermingled, textured, twisted, and flat, were used to develop twelve different fabric samples. The most UV absorbing and most demanding fibre polyethylene terephthalate (PET was considered in different filament configuration. Results. The combinations of intermingled warp with flat, intermingled, and textured weft provided excellent UVR protection comparatively at about 22.5 mg/cm2 fabric areal density. The presence of twisted yarn reduced the UV protection due to enhanced openness in fabric structure. Conclusion. The appropriate combination of warp and weft threads of different configuration should be selected judiciously in order to extract maximum UV protection and wear comfort attributes in multifilament woven PET fabrics.

  12. Nozzle fabrication technique

    Science.gov (United States)

    Wells, Dennis L. (Inventor)

    1988-01-01

    This invention relates to techniques for fabricating hour glass throat or convergent divergent nozzle shapes, and more particularly to new and improved techniques for forming rocket nozzles from electrically conductive material and forming cooling channels in the wall thereof. The concept of positioning a block of electrically conductive material so that its axis is set at a predetermined skew angle with relation to a travelling electron discharge machine electrode and thereafter revolving the body about its own axis to generate a hyperbolic surface of revolution, either internal or external is novel. The method will generate a rocket nozzle which may be provided with cooling channels using the same control and positioning system. The configuration of the cooling channels so produced are unique and novel. Also the method is adaptable to nonmetallic material using analogous cutting tools, such as, water jet, laser, abrasive wire and hot wire.

  13. Fabrication of nanoscale electrostatic lenses

    NARCIS (Netherlands)

    Sinno, I.; Sanz-Velasco, A.; Kang, S.; Jansen, H.; Olsson, E.; Enoksson, P.; Svensson, K.

    2010-01-01

    The fabrication of cylindrical multi-element electrostatic lenses at the nanoscale presents a challenge; they are high-aspect-ratio structures that should be rotationally symmetric, well aligned and freestanding, with smooth edges and flat, clean surfaces. In this paper, we present the fabrication r

  14. Chemically enabled nanostructure fabrication

    Science.gov (United States)

    Huo, Fengwei

    The first part of the dissertation explored ways of chemically synthesizing new nanoparticles and biologically guided assembly of nanoparticle building blocks. Chapter two focuses on synthesizing three-layer composite magnetic nanoparticles with a gold shell which can be easily functionalized with other biomolecules. The three-layer magnetic nanoparticles, when functionalized with oligonucleotides, exhibit the surface chemistry, optical properties, and cooperative DNA binding properties of gold nanoparticle probes, while maintaining the magnetic properties of the Fe3O4 inner shell. Chapter three describes a new method for synthesizing nanoparticles asymmetrically functionalized with oligonucleotides and the use of these novel building blocks to create satellite structures. This synthetic capability allows one to introduce valency into such structures and then use that valency to direct particle assembly events. The second part of the thesis explored approaches of nanostructure fabrication on substrates. Chapter four focuses on the development of a new scanning probe contact printing method, polymer pen lithography (PPL), which combines the advantages of muCp and DPN to achieve high-throughput, flexible molecular printing. PPL uses a soft elastomeric tip array, rather than tips mounted on individual cantilevers, to deliver inks to a surface in a "direct write" manner. Arrays with as many as ˜11 million pyramid-shaped pens can be brought into contact with substrates and readily leveled optically in order to insure uniform pattern development. Chapter five describes gel pen lithography, which uses a gel to fabricate pen array. Gel pen lithography is a low-cost, high-throughput nanolithography method especially useful for biomaterials patterning and aqueous solution patterning which makes it a supplement to DPN and PPL. Chapter 6 shows a novel form of optical nanolithography, Beam Pen Lithography (BPL), which uses an array of NSOM pens to do nanoscale optical

  15. Laser modification of polyamide fabrics

    Science.gov (United States)

    Bahtiyari, M. İ.

    2011-02-01

    A new method for the modification of the properties of polyamide fabric, based on exposure to the output from a CO 2 laser, has been investigated. It was found that, after laser modification of polyamide fabric, the dyeability of fabric was increased significantly, while the bursting strength was decreased. The reasons for this drastic increase in dyeability of polyamide fabrics have been analyzed with the help of FTIR and iodine sorption methods, revealing a relationship with a decrease in the crystallinity of the polyamide. It was observed that, as the laser modification of the fabric was carried out with low intensity, the concentration of free amino groups, which are necessary during dyeing with acid and reactive dyes, increased.

  16. Techniques of Electrode Fabrication

    Science.gov (United States)

    Guo, Liang; Li, Xinyong; Chen, Guohua

    Electrochemical applications using many kinds of electrode materials as an advanced oxidation/reduction technique have been a focus of research by a number of groups during the last two decades. The electrochemical approach has been adopted successfully to develop various environmental applications, mainly including water and wastewater treatment, aqueous system monitoring, and solid surface analysis. In this chapter, a number of methods for the fabrication of film-structured electrode materials were selectively reviewed. Firstly, the thermal decomposition method is briefly described, followed by introducing chemical vapor deposition (CVD) strategy. Especially, much attention was focused on introducing the methods to produce diamond novel film electrode owing to its unique physical and chemical properties. The principle and influence factors of hot filament CVD and plasma enhanced CVD preparation were interpreted by refereeing recent reports. Finally, recent developments that address electro-oxidation/reduction issues and novel electrodes such as nano-electrode and boron-doped diamond electrode (BDD) are presented in the overview.

  17. Fabric circuits and method of manufacturing fabric circuits

    Science.gov (United States)

    Chu, Andrew W. (Inventor); Dobbins, Justin A. (Inventor); Scully, Robert C. (Inventor); Trevino, Robert C. (Inventor); Lin, Greg Y. (Inventor); Fink, Patrick W. (Inventor)

    2011-01-01

    A flexible, fabric-based circuit comprises a non-conductive flexible layer of fabric and a conductive flexible layer of fabric adjacent thereto. A non-conductive thread, an adhesive, and/or other means may be used for attaching the conductive layer to the non-conductive layer. In some embodiments, the layers are attached by a computer-driven embroidery machine at pre-determined portions or locations in accordance with a pre-determined attachment layout before automated cutting. In some other embodiments, an automated milling machine or a computer-driven laser using a pre-designed circuit trace as a template cuts the conductive layer so as to separate an undesired portion of the conductive layer from a desired portion of the conductive layer. Additional layers of conductive fabric may be attached in some embodiments to form a multi-layer construct.

  18. Fabrication of nanoscale electrostatic lenses

    Science.gov (United States)

    Sinno, I.; Sanz-Velasco, A.; Kang, S.; Jansen, H.; Olsson, E.; Enoksson, P.; Svensson, K.

    2010-09-01

    The fabrication of cylindrical multi-element electrostatic lenses at the nanoscale presents a challenge; they are high-aspect-ratio structures that should be rotationally symmetric, well aligned and freestanding, with smooth edges and flat, clean surfaces. In this paper, we present the fabrication results of a non-conventional process, which uses a combination of focused gallium ion-beam milling and hydrofluoric acid vapor etching. This process makes it possible to fabricate nanoscale electrostatic lenses down to 140 nm in aperture diameter and 4.2 µm in column length, with a superior control of the geometry as compared to conventional lithography-based techniques.

  19. Fabricating Copper Nanotubes by Electrodeposition

    Science.gov (United States)

    Yang, E. H.; Ramsey, Christopher; Bae, Youngsam; Choi, Daniel

    2009-01-01

    Copper tubes having diameters between about 100 and about 200 nm have been fabricated by electrodeposition of copper into the pores of alumina nanopore membranes. Copper nanotubes are under consideration as alternatives to copper nanorods and nanowires for applications involving thermal and/or electrical contacts, wherein the greater specific areas of nanotubes could afford lower effective thermal and/or electrical resistivities. Heretofore, copper nanorods and nanowires have been fabricated by a combination of electrodeposition and a conventional expensive lithographic process. The present electrodeposition-based process for fabricating copper nanotubes costs less and enables production of copper nanotubes at greater rate.

  20. Fabrication of integrated metallic MEMS devices

    DEFF Research Database (Denmark)

    Yalcinkaya, Arda Deniz; Ravnkilde, Jan Tue; Hansen, Ole

    2002-01-01

    A simple and complementary metal oxide semiconductor (CMOS) compatible fabrication technique for microelectromechanical (MEMS) devices is presented. The fabrication technology makes use of electroplated metal layers. Among the fabricated devices, high quality factor microresonators...

  1. 基于微分几何的矩形照度分布自由曲面反射器设计%Freeform Reflector Design for Rectangular Illuminance Distribution Based on Differential Geometry

    Institute of Scientific and Technical Information of China (English)

    刘正权; 孙耀杰; 林燕丹

    2012-01-01

    A freeform reflector design method,which is mainly based on a first-order linear partial differential equation,is proposed for uniform rectangular illuminance distribution in the field of LED illumination. The interaction between the freeform surface and the light beam is depicted based on theory of the differential geometry and Snell's law. The energy topological relation between the Lambertian luminaire and the illuminated rectangular surface is established according to the LED luminous intensity distribution. The method deducts a first-order linear partial differential equation with some boundary conditions to represent the freeform reflector. The boundary conditions and the partial differential equation are solved by the Runge-Kutta method and finite difference method,respectively. The numerical results are validated in the form of raytracing,which reveal that the luminous flux efficiency is about 94 % ,the transverse uniformity of illuminance on the target surface is 0. 9 and the longitudinal uniformity of illuminance on the target surface is 0.8. The numerical computation time is less than 1 s.%在LED照明应用中为实现矩形均匀照度分布要求,提出了一种基于一阶线性偏微分方程的自由曲面反射器设计方法.基于微分几何理论和折射定律描述了光线与自由曲面的相互作用.根据LED光源特性建立了朗伯光源与矩形被照面之间的能量拓扑关系,推导了自由曲面反射器的一阶线性偏微分方程和边界条件.分别使用Runge-Kutta法和有限差分法对边界条件和偏微分方程进行数值计算,并对计算结果进行光线追迹仿真.仿真结果表明自由曲面反射器光通利用率达到了94%,矩形被照面横向照度均匀度达到了0.9,纵向照度均匀度达到了0.8.程序计算时间少于1 s.

  2. Study of the mechanical properties of photo-cured epoxy resin fabricated by stereolithography process

    Directory of Open Access Journals (Sweden)

    Nattapon Chantarapanich

    2013-02-01

    Full Text Available Stereolithography process enables various freeform geometries to be manufactured, which are beneficial to manyresearch and development fields, particularly on medicine. The mechanical properties of stereolithography models can begenerally but not only influenced by the material characteristics, but also by the method of manufacturing. Since thestereolithography process involves building three dimensional objects by depositing material layer-by-layer as well as thepost-curing by ultraviolet light, it is therefore possible for stereolithography models to exhibit a directional dependence of themechanical properties. The objectives of the study focused on the influence of build orientations and ultraviolet post-curingperiod on the mechanical properties. In the experiments, Watershed 11122 commercial epoxy photo-curable resin was used.The in-house developed stereolithography machine of the National Metal and Materials Technology Center of Thailand wasused to fabricate tensile test specimens (American Society for Testing Materials Standard D638 with different build orientations. Main build orientations included flat and edge. Each main build orientation contained three sub-build orientationswhich were 0 degree, 45 degrees, and 90 degrees to the x-axis. The mechanical properties including elastic modulus, ultimatetensile strength, elongation at ultimate tensile strength, and elongation at break were evaluated by tensile test with a universal testing machine. The results indicated that the mechanical properties of specimens were slightly different among thesub-build orientations. The larger differences of mechanical properties of specimens were found between main build orientations. The mechanical strength of specimens improved corresponding to the increase of UV post-curing period ranged from0 to 4 hours whereas the post-curing period using 4 hours onward, the mechanical properties of specimens were nearlyconstant.

  3. Design and fabrication of human skin by three-dimensional bioprinting.

    Science.gov (United States)

    Lee, Vivian; Singh, Gurtej; Trasatti, John P; Bjornsson, Chris; Xu, Xiawei; Tran, Thanh Nga; Yoo, Seung-Schik; Dai, Guohao; Karande, Pankaj

    2014-06-01

    Three-dimensional (3D) bioprinting, a flexible automated on-demand platform for the free-form fabrication of complex living architectures, is a novel approach for the design and engineering of human organs and tissues. Here, we demonstrate the potential of 3D bioprinting for tissue engineering using human skin as a prototypical example. Keratinocytes and fibroblasts were used as constituent cells to represent the epidermis and dermis, and collagen was used to represent the dermal matrix of the skin. Preliminary studies were conducted to optimize printing parameters for maximum cell viability as well as for the optimization of cell densities in the epidermis and dermis to mimic physiologically relevant attributes of human skin. Printed 3D constructs were cultured in submerged media conditions followed by exposure of the epidermal layer to the air-liquid interface to promote maturation and stratification. Histology and immunofluorescence characterization demonstrated that 3D printed skin tissue was morphologically and biologically representative of in vivo human skin tissue. In comparison with traditional methods for skin engineering, 3D bioprinting offers several advantages in terms of shape- and form retention, flexibility, reproducibility, and high culture throughput. It has a broad range of applications in transdermal and topical formulation discovery, dermal toxicity studies, and in designing autologous grafts for wound healing. The proof-of-concept studies presented here can be further extended for enhancing the complexity of the skin model via the incorporation of secondary and adnexal structures or the inclusion of diseased cells to serve as a model for studying the pathophysiology of skin diseases.

  4. Fabrication of nanowires and nanostructures

    DEFF Research Database (Denmark)

    Mátéfi-Tempfli, Stefan; Mátéfi-Tempfli, M.; Piraux, L.

    2009-01-01

    We report on different approaches that we have adopted and developed for the fabrication of nanowires and nanostructures. Methods based on template synthesis and on self organization seem to be the most promising for the fabrication of nanomaterials and nanostructures due to their easiness and low...... cost. The development of a supported nanoporous alumina template and the possibility of using this template to combine electrochemical synthesis with lithographic methods open new ways for the fabrication of complex nanostructures. The numerous advantages of the supported template and its compatibility...... with microelectronic processes make it an ideal candidate for further integration into large-scale fabrication of various nanowire-based devices. © 2009 Springer-Verlag....

  5. Geoacoustic Physical Model Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — FUNCTION: Fabricates three-dimensional rough surfaces (e.g., fractals, ripples) out of materials such as PVC or wax to simulate the roughness properties associated...

  6. Plasmonic components fabrication via nanoimprint

    DEFF Research Database (Denmark)

    Boltasseva, Alexandra

    2009-01-01

    A review report on nanoimprinted plasmonic components is given. The fabrication of different metal–dielectric geometries and nanostructured surfaces that support either propagating or localized surface plasmon modes is discussed. The main characteristics and advantages of the nanoimprint technolo...

  7. Fabricating plasmonic components for nanophotonics

    DEFF Research Database (Denmark)

    Boltasseva, Alexandra; Nielsen, Rasmus Bundgaard; Jeppesen, Claus

    2009-01-01

    We report on experimental realization of different metal-dielectric structures that are used as surface plasmon polariton waveguides and as plasmonic metamaterials. Fabrication approaches based on different lithographic and deposition techniques are discussed.......We report on experimental realization of different metal-dielectric structures that are used as surface plasmon polariton waveguides and as plasmonic metamaterials. Fabrication approaches based on different lithographic and deposition techniques are discussed....

  8. Micro fuel cell fabrication technologies

    OpenAIRE

    Scotti, Gianmario

    2014-01-01

    Fuel cells are established devices for high efficiency conversion of chemical into electrical energy. Microfabricated fuel cells (MFC) promise higher energy density compared to rechargeable batteries currently used in portable applications (mobile phones, tablets, laptops etc.). In this work new fabrication technologies have been developed to make MFCs more viable alternatives to batteries. Like other microfluidic devices, MFCs can be fabricated using a number of different techniques, each...

  9. ITER Central Solenoid Module Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Smith, John [General Atomics, San Diego, CA (United States)

    2016-09-23

    The fabrication of the modules for the ITER Central Solenoid (CS) has started in a dedicated production facility located in Poway, California, USA. The necessary tools have been designed, built, installed, and tested in the facility to enable the start of production. The current schedule has first module fabrication completed in 2017, followed by testing and subsequent shipment to ITER. The Central Solenoid is a key component of the ITER tokamak providing the inductive voltage to initiate and sustain the plasma current and to position and shape the plasma. The design of the CS has been a collaborative effort between the US ITER Project Office (US ITER), the international ITER Organization (IO) and General Atomics (GA). GA’s responsibility includes: completing the fabrication design, developing and qualifying the fabrication processes and tools, and then completing the fabrication of the seven 110 tonne CS modules. The modules will be shipped separately to the ITER site, and then stacked and aligned in the Assembly Hall prior to insertion in the core of the ITER tokamak. A dedicated facility in Poway, California, USA has been established by GA to complete the fabrication of the seven modules. Infrastructure improvements included thick reinforced concrete floors, a diesel generator for backup power, along with, cranes for moving the tooling within the facility. The fabrication process for a single module requires approximately 22 months followed by five months of testing, which includes preliminary electrical testing followed by high current (48.5 kA) tests at 4.7K. The production of the seven modules is completed in a parallel fashion through ten process stations. The process stations have been designed and built with most stations having completed testing and qualification for carrying out the required fabrication processes. The final qualification step for each process station is achieved by the successful production of a prototype coil. Fabrication of the first

  10. Design and Reuse of Freeform Features on Mesh Surface%网格曲面上自由形状特征设计重用

    Institute of Scientific and Technical Information of China (English)

    黄锦池; 刘斌

    2015-01-01

    针对目前网格曲面上复杂特征重用困难的问题,提出一种保细节的特征重用方法。借助于拉普拉斯坐标蕴含的曲率、法矢等微分几何信息,提出基于微分坐标的重用特征边界环参数化方法,具有保长度、保曲率和保形状的特性,减小特征边界环从兴趣区域映射至目标区域时所产生的形变。采用离散测地极坐标方法对目标网格进行局部参数化,按照参数坐标一致原则将重用特征的边界环映射至目标网格的指定区域,并以映射后的边界环顶点位置和法矢信息为约束边界条件,基于旋转不变量的改进拉普拉斯变形框架,对重用特征进行变形操作,使重用特征与目标区域实现自然过渡。所提特征设计重用框架无须对重用特征本身参数化,因而可以重用任意复杂的特征,且对特征的亏格数亦无限制。试验结果表明,所介绍方法健壮、有效,可用于复杂特征的迁移式设计重用。%To solve the difficulty of reusing complex freeform features on mesh surface, a detail-preserving method is proposed. By means of differential geometry information contained in Laplacian coordinates, such as curvature, normal and so on, put forward a new method to parameterize the boundary loop of features, which is based on differential coordinates. The method of parameterization based on differential coordinates can preserve the length, curvature and the shape of features’ boundary curve, which can reduce the deformation of the boundary curve mapped onto the target mesh. The target mesh is parameterized by Geodesic Polar Coordinates method. The boundary curve of features is mapped onto target mesh by the principle of common parameter coordinates. Thus the boundary constraint conditions including position constraint conditions and normal constrain conditions, which are used as the constrain conditions of mesh deformation; can get from the mapped boundary

  11. LED Freeform Lens Design for Street Uniform Illumination%用于道路均匀照明的 LED 自由曲面透镜设计

    Institute of Scientific and Technical Information of China (English)

    贺志华; 董前民; 王少雷; 李敏

    2014-01-01

    鉴于LED在道路照明应用中的复杂性和特殊性,以非成像光学为基础,提出了一种新颖的用于道路均匀照明透镜设计方案。运用微分几何原理,建立自由曲面面型的一阶拟线性双曲型偏微分方程,并在matlab中进行数值求解,将所得面型数据导入SolidWorks中建立透镜模型,该透镜将LED朗伯分布转化为道路照明所需的蝙蝠翼分布。通过Tracepro对所建透镜进行光线追迹,结果表明10m处目标面的整体均匀度在85%以上,能量利用率为89.2%。在对扩展光源配光时,该光学系统仍保持较好的照明效果,不仅有效照明区域符合预期,且照度均匀度优于0.80。用DIALux模拟该透镜组成的5×10式模组的路灯系统的照明效果,结果显示路面照度均匀度达0.83,符合国家标准。%Given the complexity and particularity of the LED in the application of street lighting , this paper presents a new lens design method for street uniform lighting based on non-imaging optics .Using the theory of differential geometry to set up the first-order quasi-linear hyperbolic partial differential equations of the freeform lens surface , and solve it by numerical solution in matlab , using the data of the lens profile , the lens model is established in SolidWorks .The designed lens can convert the Lambert distribution of the LED into the bat wing distribution for street lighting .The designed optical system simulated with ray-tracing in TracePro, the results show that the overall uniformity of the 10m distance target plane is above 85%, and the efficiency is 89 .2%.This optical system still maintains good lighting effect when point at extended light source .Not only is the effective illumination area in line with expectations , but also can keep the uniformity above 80%.The street lighting system , which uses the designed lens consisting of 5 ×10-in modular, simulated the lighting effects in DIALux .The

  12. 14 CFR 29.605 - Fabrication methods.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fabrication methods. 29.605 Section 29.605... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.605 Fabrication methods. (a) The methods of fabrication used must produce consistently sound structures. If a fabrication...

  13. 14 CFR 27.605 - Fabrication methods.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fabrication methods. 27.605 Section 27.605... STANDARDS: NORMAL CATEGORY ROTORCRAFT Design and Construction General § 27.605 Fabrication methods. (a) The methods of fabrication used must produce consistently sound structures. If a fabrication process (such...

  14. 14 CFR 23.605 - Fabrication methods.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fabrication methods. 23.605 Section 23.605... Fabrication methods. (a) The methods of fabrication used must produce consistently sound structures. If a... fabrication method must be substantiated by a test program....

  15. 14 CFR 25.605 - Fabrication methods.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fabrication methods. 25.605 Section 25.605... STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.605 Fabrication methods. (a) The methods of fabrication used must produce a consistently sound structure. If a fabrication...

  16. On Free-Form Gaming,

    Science.gov (United States)

    1985-08-01

    team roles until the (real time) completion of all the scheduled game moves. Uncontrolled or unintentional "leaks" can so bias subsequent moves that...describing the outcome of the negotiation. The two negotiators do not simulate negotiations, but, rather "step outside of their team roles " and freely

  17. Metallic Reactor Fuel Fabrication for SFR

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hoon; Kim, Jong-Hwan; Ko, Young-Mo; Woo, Yoon-Myung; Kim, Ki-Hwan; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    The metal fuel for an SFR has such advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant, and inherent passive safety 1. U-Zr metal fuel for SFR is now being developed by KAERI as a national R and D program of Korea. The fabrication technology of metal fuel for SFR has been under development in Korea as a national nuclear R and D program since 2007. The fabrication process for SFR fuel is composed of (1) fuel slug casting, (2) loading and fabrication of the fuel rods, and (3) fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycled streams in this fabrication process. Fabrication on the rod type metallic fuel was carried out for the purpose of establishing a practical fabrication method. Rod-type fuel slugs were fabricated by injection casting. Metallic fuel slugs fabricated showed a general appearance was smooth.

  18. Macro fluid analysis of laminated fabric permeability

    Directory of Open Access Journals (Sweden)

    Qiu Li

    2016-01-01

    Full Text Available A porous jump model is put forward to predict the breathability of laminated fabrics by utilizing fluent software. To simplify the parameter setting process, the methods of determining the parameters of jump porous model by means of fabric layers are studied. Also, effects of single/multi-layer fabrics and thickness on breathability are analyzed, indicating that fabric breathability reduces with the increase of layers. Multi-layer fabric is simplified into a single layer, and the fabric permeability is calculated by proportion. Moreover, the change curve of fabric layer and face permeability, as well as the equation between the fabric layer and the face permeability are obtained. Then, face permeability and pressure-jump coefficient parameters setting of porous jump model could be integrated into single parameter (i. e. fabric layers, which simplifies the fluent operation process and realizes the prediction of laminated fabric permeability.

  19. Nanoimprint lithography for nanodevice fabrication

    Science.gov (United States)

    Barcelo, Steven; Li, Zhiyong

    2016-09-01

    Nanoimprint lithography (NIL) is a compelling technique for low cost nanoscale device fabrication. The precise and repeatable replication of nanoscale patterns from a single high resolution patterning step makes the NIL technique much more versatile than other expensive techniques such as e-beam or even helium ion beam lithography. Furthermore, the use of mechanical deformation during the NIL process enables grayscale lithography with only a single patterning step, not achievable with any other conventional lithography techniques. These strengths enable the fabrication of unique nanoscale devices by NIL for a variety of applications including optics, plasmonics and even biotechnology. Recent advances in throughput and yield in NIL processes demonstrate the potential of being adopted for mainstream semiconductor device fabrication as well.

  20. SRF Cavity Fabrication and Materials

    CERN Document Server

    Singer, W

    2014-07-17

    The technological and metallurgical requirements of material for highgradient superconducting cavities are described. High-purity niobium, as the preferred metal for the fabrication of superconducting accelerating cavities, should meet exact specifications. The content of interstitial impurities such as oxygen, nitrogen, and carbon must be below 10μg/g. The hydrogen content should be kept below 2μg/g to prevent degradation of the Q-value under certain cool-down conditions. The material should be free of flaws (foreign material inclusions or cracks and laminations) that can initiate a thermal breakdown. Defects may be detected by quality control methods such as eddy current scanning and identified by a number of special methods. Conventional and alternative cavity fabrication methods are reviewed. Conventionally, niobium cavities are fabricated from sheet niobium by the formation of half-cells by deep drawing, followed by trim machining and Electron-Beam Welding (EBW). The welding of half-cells is a delicate...

  1. Nanoimprint lithography for nanodevice fabrication.

    Science.gov (United States)

    Barcelo, Steven; Li, Zhiyong

    2016-01-01

    Nanoimprint lithography (NIL) is a compelling technique for low cost nanoscale device fabrication. The precise and repeatable replication of nanoscale patterns from a single high resolution patterning step makes the NIL technique much more versatile than other expensive techniques such as e-beam or even helium ion beam lithography. Furthermore, the use of mechanical deformation during the NIL process enables grayscale lithography with only a single patterning step, not achievable with any other conventional lithography techniques. These strengths enable the fabrication of unique nanoscale devices by NIL for a variety of applications including optics, plasmonics and even biotechnology. Recent advances in throughput and yield in NIL processes demonstrate the potential of being adopted for mainstream semiconductor device fabrication as well.

  2. Stirling Microregenerators Fabricated and Tested

    Science.gov (United States)

    Moran, Matthew E.

    2004-01-01

    A mesoscale Stirling refrigerator patented by the NASA Glenn Research Center is currently under development. This refrigerator has a predicted efficiency of 30 percent of Carnot and potential uses in electronics, sensors, optical and radiofrequency systems, microarrays, and microsystems. The mesoscale Stirling refrigerator is most suited to volume-limited applications that require cooling below the ambient or sink temperature. Primary components of the planar device include two diaphragm actuators that replace the pistons found in traditional-scale Stirling machines and a microregenerator that stores and releases thermal energy to the working gas during the Stirling cycle. Diaphragms are used to eliminate frictional losses and bypass leakage concerns associated with pistons, while permitting reversal of the hot and cold sides of the device during operation to allow precise temperature control. Three candidate microregenerators were fabricated under NASA grants for initial evaluation: two constructed of porous ceramic, which were fabricated by Johns Hopkins Applied Physics Laboratory, and one made of multiple layers of nickel and photoresist, which was fabricated by Polar Thermal Technologies. The candidate regenerators are being tested by Johns Hopkins Applied Physics in a custom piezoelectric-actuated test apparatus designed to produce the Stirling refrigeration cycle. In parallel with the regenerator testing, Johns Hopkins is using deep reactive ion etching to fabricate electrostatically driven, comb-drive diaphragm actuators. These actuators will drive the Stirling cycle in the prototype device. The top photograph shows the porous ceramic microregenerators. Two microregenerators were fabricated with coarse pores and two with fine pores. The bottom photograph shows the test apparatus parts for evaluating the microregenerators, including the layered nickel-and-photoresist regenerator fabricated using LIGA techniques.

  3. MQXFS1 Quadrupole Fabrication Report

    Energy Technology Data Exchange (ETDEWEB)

    Ambrosio, G.; et al.

    2017-07-16

    This report presents the fabrication and QC data of MQXFS1, the first short model of the low-beta quadrupoles (MQXF) for the LHC High Luminosity Upgrade. It describes the conductor, the coils, and the structure that make the MQXFS1 magnet. Qualification tests and non-conformities are also presented and discussed. The fabrication of MQXFS1 was started before the finalization of conductor and coil design for MQXF magnets. Two strand design were used (RRP 108/127 and RRP 132/169). Cable and coil cross-sections were “first generation”.

  4. Fabrication Aware Form-finding

    DEFF Research Database (Denmark)

    Egholm Pedersen, Ole; Larsen, Niels Martin; Pigram, Dave

    2014-01-01

    parts. The first material system employs a novel rotated joint design to allow the structural tuning of quasi-reciprocal timber frame elements fabricated from multi-axis machined plywood sheet stock. The second em-loys discontinuous post-tensioning to assemble unique precast concrete components......This paper describes a design and construction method that combines two distinct material systems with fabrication aware form-finding and file-to-factory workflows. The method enables the fluent creation of complex materially efficient structures comprising high populations of geometrically unique...

  5. The Danish fabricated metal industry:

    DEFF Research Database (Denmark)

    Hansen, Teis

    2010-01-01

    . This is less the case for low-tech industries, but their economic importance continues to be large, however. It is thus interesting to analyse how they manage to remain competitive. The analysis focuses on a case study of the fabricated metal industry by identifying the innovation strategies followed by firms...

  6. Fabricated Helicopter Transmission Housing Analysis

    Science.gov (United States)

    1975-01-01

    This program was conducted for the Military Operations Technology Division under the technical management of Hr. L. Thomas Mazza, Technology Applications...Data Xritred) Uncl ssified .UIJRITY -’.ASSIFICA ’.Wi OF THIS PAGE(Wen Date Entered) materials, analytical methods, and fabrication tecniques . The

  7. Air-Inflated Fabric Structures

    Science.gov (United States)

    2006-11-05

    inflatable boats, temporary bridging, and energy absorbers such as automotive air bags. However, the advent of today’s high performance fibers...were constructed using adhesively bonded, piece-cut manufacturing methods. These methods were limited to relatively low pressures because of fabric...environmental exposure to ultraviolet rays, moisture, fire, chemicals, etc. Coating such as urethane , PVC (polyvinyl chloride), neoprene, EPDM (ethylene

  8. Crimp-Imbalanced Protective Fabric

    Science.gov (United States)

    2009-03-04

    line 12). [0009] The parameters of FIG. 3 are applicable for defining the geometric dependencies of crimp in fabrics constructed with tows (non...yarns with a suitably thickened temporary coating. The temporary coatings can be wax (paraffin), latex (vinyl acetate , butadiene and acrylic

  9. Microfluidic fabrication of plasmonic microcapsules

    NARCIS (Netherlands)

    Wang, J.; Jin, M.L.; Eijkel, J.C.T.; Berg, van den A.; Zhou, G.F.; Shui, L.L.

    2016-01-01

    This paper presents the plasmonic microcapsules with well-ordered nanoparticles embedded in polymer network fabricated by using a microfluidic device. The well-ordered nanoparticle arrays on the microcapsule form high-density uniform “hot-spots” with a deposited metal film, on which the localized su

  10. Fabrication of green polymeric membranes

    KAUST Repository

    Kim, Dooli

    2017-06-16

    Provided herein are methods of fabricating membranes using polymers with functionalized groups such as sulfone (e.g., PSf and PES), ether (e.g., PES), acrylonitrile (e.g., PAN), fluoride(e.g., pvdf and other fluoropolymers), and imide (e.g., extem) and ionic liquids. Also provided are membranes made by the provided methods.

  11. Fabrication of elliptical SRF cavities

    Science.gov (United States)

    Singer, W.

    2017-03-01

    The technological and metallurgical requirements of material for high-gradient superconducting cavities are described. High-purity niobium, as the preferred metal for the fabrication of superconducting accelerating cavities, should meet exact specifications. The content of interstitial impurities such as oxygen, nitrogen, and carbon must be below 10 μg g-1. The hydrogen content should be kept below 2 μg g-1 to prevent degradation of the quality factor (Q-value) under certain cool-down conditions. The material should be free of flaws (foreign material inclusions or cracks and laminations) that can initiate a thermal breakdown. Traditional and alternative cavity mechanical fabrication methods are reviewed. Conventionally, niobium cavities are fabricated from sheet niobium by the formation of half-cells by deep drawing, followed by trim machining and electron beam welding. The welding of half-cells is a delicate procedure, requiring intermediate cleaning steps and a careful choice of weld parameters to achieve full penetration of the joints. A challenge for a welded construction is the tight mechanical and electrical tolerances. These can be maintained by a combination of mechanical and radio-frequency measurements on half-cells and by careful tracking of weld shrinkage. The main aspects of quality assurance and quality management are mentioned. The experiences of 800 cavities produced for the European XFEL are presented. Another cavity fabrication approach is slicing discs from the ingot and producing cavities by deep drawing and electron beam welding. Accelerating gradients at the level of 35-45 MV m-1 can be achieved by applying electrochemical polishing treatment. The single-crystal option (grain boundary free) is discussed. It seems that in this case, high performance can be achieved by a simplified treatment procedure. Fabrication of the elliptical resonators from a seamless pipe as an alternative is briefly described. This technology has yielded good

  12. Femtosecond fabricated photomasks for fabrication of microfluidic devices.

    Science.gov (United States)

    Day, Daniel; Gu, Min

    2006-10-30

    This paper describes the direct write laser fabrication of a photolithography mask for prototyping of microfluidic devices in polydimethylsiloxane. An amplified femtosecond pulse laser is used to selectively remove the aluminium metal layer from the poly(methyl methacrylate) photomask substrate. The use of a femtosecond pulse laser to selectively etch a metal layer has several advantages over other conventional methods for binary photomask fabrication, namely rapid prototyping of microfluidic devices using soft lightography. Control of the energy density and defocus position of the focusing objective lens results in the etching of features with widths ranging from 2 microm to 35 microm when using an objective lens with numerical aperture of 0.25.

  13. 大尺寸自由曲面铝反射镜超精密抛光工艺%Ultra-Precision Polishing Process of Large Free-Form Surface Aluminum Miror

    Institute of Scientific and Technical Information of China (English)

    潘龙; 宫虎; 房丰洲

    2015-01-01

    Regarding the defects of large free-form surface aluminum mirror after single point diamond turning ( SPDT) , such as scratch and corrugation , the effects of polishing media and process parameters on the ultra-precision polishing results of free-form aluminum surface were studied in this paper .The AA6061 aluminum surface topography before and that after polishing and polishing results under different conditions were compared after detecting in WykoNT 9300 white light interferometer and VHX 500 digital microscope .Polishing experiments of both flat and free-form surfaces were conducted on a precision ma-chining center with different concentrations of diamond oily suspension as polishing liquid and wool wheel as polishing wheel respectively .The surface roughness Ra was reduced from 144.59 nm before polishing to 6.03 nm after polishing , wherein the oil lubricant played a key role in trace removal and reducing scratching and ideal mirror surface was achieved using optimized process parameters .%针对大尺寸自由曲面铝反射镜在单点金刚石车削(SPDT)后出现的划伤、波纹等缺陷,研究了抛光介质和加工参数对自由曲面铝合金超精密抛光结果的影响.利用WykoNT9300白光干涉仪和VHX500超景深显微镜对AA6061铝合金抛光表面进行了检测,将抛光前后的表面形貌以及不同条件下的抛光结果进行了比较.实验中采用质量分数不同的金刚石油性悬浮液作为抛光液,采用羊毛轮作为抛光轮,在一台精密加工中心上先后进行了平面抛光和自由曲面抛光实验.实验结果表明,工件的表面粗糙度Ra由抛光前的144.59nm降低到了抛光后的6.03nm,其中油性润滑剂在抛光过程中起微量去除和降低划擦几率的关键作用,使用优化的工艺参数在AA6061自由曲面上获得了理想镜面.

  14. Ballistic Response of Fabrics: Model and Experiments

    Science.gov (United States)

    Orphal, Dennis L.; Walker Anderson, James D., Jr.

    2001-06-01

    Walker (1999)developed an analytical model for the dynamic response of fabrics to ballistic impact. From this model the force, F, applied to the projectile by the fabric is derived to be F = 8/9 (ET*)h^3/R^2, where E is the Young's modulus of the fabric, T* is the "effective thickness" of the fabric and equal to the ratio of the areal density of the fabric to the fiber density, h is the displacement of the fabric on the axis of impact and R is the radius of the fabric deformation or "bulge". Ballistic tests against Zylon^TM fabric have been performed to measure h and R as a function of time. The results of these experiments are presented and analyzed in the context of the Walker model. Walker (1999), Proceedings of the 18th International Symposium on Ballistics, pp. 1231.

  15. Fabric quality issues related to apparel merchandising

    CSIR Research Space (South Africa)

    Das, Sonali

    2015-02-01

    Full Text Available The objectives of this study are to develop an understanding of fabric quality related issues and research gaps relevant to apparel manufacturing and merchandising within the South African context. The specific focus is on fabric objective...

  16. Advanced fabrication of hyperbolic metamaterials

    Science.gov (United States)

    Shkondin, Evgeniy; Sukham, Johneph; Panah, Mohammad E. Aryaee; Takayama, Osamu; Malureanu, Radu; Jensen, Flemming; Lavrinenko, Andrei V.

    2017-09-01

    Hyperbolic metamaterials can provide unprecedented properties in accommodation of high-k (high wave vector) waves and enhancement of the optical density of states. To reach such performance the metamaterials have to be fabricated with as small imperfections as possible. Here we report on our advances in two approaches in fabrication of optical metamaterials. We deposit ultrathin ultrasmooth gold layers with the assistance of organic material (APTMS) adhesion layer. The technology supports the stacking of such layers in a multiperiod construction with alumina spacers between gold films, which is expected to exhibit hyperbolic properties in the visible range. As the second approach we apply the atomic layer deposition technique to arrange vertical alignment of layers or pillars of heavily doped ZnO or TiN, which enables us to produce hyperbolic metamaterials for the near- and mid-infrared ranges.

  17. Fabrics China Trends Released in Guangzhou

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ During April 8th-14th, China Textiles Development center, along with China Textile Information Center, released their newly developed "Fabrics China Trends 10 S/S" in China Fabrics & Accessories Center in the city of Guangzhou, aiming to improve the fashion style of China Fabrics & Accessories Center, upgrade the integration of fabrics and fashion trend development, attract more buyers and talent designers, and enhance the quality competitiveness of the trade center significantly.

  18. Additive Manufacturing of Low Cost Upper Stage Propulsion Components

    Science.gov (United States)

    Protz, Christopher; Bowman, Randy; Cooper, Ken; Fikes, John; Taminger, Karen; Wright, Belinda

    2014-01-01

    NASA is currently developing Additive Manufacturing (AM) technologies and design tools aimed at reducing the costs and manufacturing time of regeneratively cooled rocket engine components. These Low Cost Upper Stage Propulsion (LCUSP) tasks are funded through NASA's Game Changing Development Program in the Space Technology Mission Directorate. The LCUSP project will develop a copper alloy additive manufacturing design process and develop and optimize the Electron Beam Freeform Fabrication (EBF3) manufacturing process to direct deposit a nickel alloy structural jacket and manifolds onto an SLM manufactured GRCop chamber and Ni-alloy nozzle. In order to develop these processes, the project will characterize both the microstructural and mechanical properties of the SLMproduced GRCop-84, and will explore and document novel design techniques specific to AM combustion devices components. These manufacturing technologies will be used to build a 25K-class regenerative chamber and nozzle (to be used with tested DMLS injectors) that will be tested individually and as a system in hot fire tests to demonstrate the applicability of the technologies. These tasks are expected to bring costs and manufacturing time down as spacecraft propulsion systems typically comprise more than 70% of the total vehicle cost and account for a significant portion of the development schedule. Additionally, high pressure/high temperature combustion chambers and nozzles must be regeneratively cooled to survive their operating environment, causing their design to be time consuming and costly to build. LCUSP presents an opportunity to develop and demonstrate a process that can infuse these technologies into industry, build competition, and drive down costs of future engines.

  19. FINISHING FABRICATED METAL PRODUCTS WITH ...

    Science.gov (United States)

    This report provides a technical and economic evaluation of a polyester powder coating system applied to the exterior and interior surfaces of metal boxes fabricated for the telephone and cable industries. This evaluation summarized many of the requirements and benefits of a clean technology that effectively eliminates the use of hazardous solvents and prevents the generation of volatile organic emissions and hazardous solid waste. publish information

  20. Virtual Manufacturing (la Fabrication virtuelle)

    Science.gov (United States)

    1998-05-01

    L’imbrication sera realisee en temps reel par un algorithme genetique en fonction des priorites de production. 4.3 gestion de revolution des...distribuee dynamiquement entre divers sites specialistes contrairement ä la fabrication reelle qui est geographique, - l’aptitude ä manipuler un...visually gen- erate assembly sequences. Because of the speed in which a FlyThru® model can be manipulated on screen, it is a great tool for Integrated

  1. Microfluidic fabrication of plasmonic microcapsules

    OpenAIRE

    Wang, J.; Jin, M. L.; Eijkel, J.C.T.; Berg, van den, A.E.; Zhou, G.F.; Shui, L.L.

    2016-01-01

    This paper presents the plasmonic microcapsules with well-ordered nanoparticles embedded in polymer network fabricated by using a microfluidic device. The well-ordered nanoparticle arrays on the microcapsule form high-density uniform “hot-spots” with a deposited metal film, on which the localized surface plasmon resonance effect is obtained. These plasmonic microcapsules can be engineered and modified by nanoparticle size and the metal film thickness. Repeatable Surfaced-Enhanced Raman Scatte...

  2. Fabric Structures Team Technology Update

    Science.gov (United States)

    2011-11-01

    catalyst layer CBWAs destroyed through reaction with generated H2O2 in presence of oxidative catalyst • Rapidly disinfects surfaces exposed...Demonstrated reactive textile in developmental airlock Crosslink, Inc: •A reactive, electrochemical polymer coating system capable •of generating H2O2 to...singlet oxygen (1O2 ), a mild oxidant Counter electrode V or i Fabric shelter Working electrode: Quinone-modified H2O2 generating electrode Oxidative

  3. Plastron Respiration Using Commercial Fabrics

    OpenAIRE

    2014-01-01

    A variety of insect and arachnid species are able to remain submerged in water indefinitely using plastron respiration. A plastron is a surface-retained film of air produced by surface morphology that acts as an oxygen-carbon dioxide exchange surface. Many highly water repellent and hydrophobic surfaces when placed in water exhibit a silvery sheen which is characteristic of a plastron. In this article, the hydrophobicity of a range of commercially available water repellent fabrics and polymer...

  4. Monolithic Fuel Fabrication Process Development

    Energy Technology Data Exchange (ETDEWEB)

    C. R. Clark; N. P. Hallinan; J. F. Jue; D. D. Keiser; J. M. Wight

    2006-05-01

    The pursuit of a high uranium density research reactor fuel plate has led to monolithic fuel, which possesses the greatest possible uranium density in the fuel region. Process developments in fabrication development include friction stir welding tool geometry and cooling improvements and a reduction in the length of time required to complete the transient liquid phase bonding process. Annealing effects on the microstructures of the U-10Mo foil and friction stir welded aluminum 6061 cladding are also examined.

  5. Fabricating customized hydrogel contact lens

    Science.gov (United States)

    Childs, Andre; Li, Hao; Lewittes, Daniella M.; Dong, Biqin; Liu, Wenzhong; Shu, Xiao; Sun, Cheng; Zhang, Hao F.

    2016-10-01

    Contact lenses are increasingly used in laboratories for in vivo animal retinal imaging and pre-clinical studies. The lens shapes often need modification to optimally fit corneas of individual test subjects. However, the choices from commercially available contact lenses are rather limited. Here, we report a flexible method to fabricate customized hydrogel contact lenses. We showed that the fabricated hydrogel is highly transparent, with refractive indices ranging from 1.42 to 1.45 in the spectra range from 400 nm to 800 nm. The Young’s modulus (1.47 MPa) and hydrophobicity (with a sessile drop contact angle of 40.5°) have also been characterized experimentally. Retinal imaging using optical coherence tomography in rats wearing our customized contact lenses has the quality comparable to the control case without the contact lens. Our method could significantly reduce the cost and the lead time for fabricating soft contact lenses with customized shapes, and benefit the laboratorial-used contact lenses in pre-clinical studies.

  6. Micro Machining Enhances Precision Fabrication

    Science.gov (United States)

    2007-01-01

    Advanced thermal systems developed for the Space Station Freedom project are now in use on the International Space Station. These thermal systems employ evaporative ammonia as their coolant, and though they employ the same series of chemical reactions as terrestrial refrigerators, the space-bound coolers are significantly smaller. Two Small Business Innovation Research (SBIR) contracts between Creare Inc. of Hanover, NH and Johnson Space Center developed an ammonia evaporator for thermal management systems aboard Freedom. The principal investigator for Creare Inc., formed Mikros Technologies Inc. to commercialize the work. Mikros Technologies then developed an advanced form of micro-electrical discharge machining (micro-EDM) to make tiny holes in the ammonia evaporator. Mikros Technologies has had great success applying this method to the fabrication of micro-nozzle array systems for industrial ink jet printing systems. The company is currently the world leader in fabrication of stainless steel micro-nozzles for this market, and in 2001 the company was awarded two SBIR research contracts from Goddard Space Flight Center to advance micro-fabrication and high-performance thermal management technologies.

  7. Robust fabric substrates for photonic textile applications

    NARCIS (Netherlands)

    Van Pieterson, L.; Bouten, P.C.P.; Kriege, J.C.; Bhattacharya, R.

    2010-01-01

    A fabric substrate is described for electronic textile with robust interwoven connections between the conductive yarns in it. The fabric's robustness, as a function of the electrical reliability of its conductive yarn connections, is shown to hold over large deformations.This fabric is then used to

  8. Robust fabric substrates for photonic textile applications

    NARCIS (Netherlands)

    Van Pieterson, L.; Bouten, P.C.P.; Kriege, J.C.; Bhattacharya, R.

    2010-01-01

    A fabric substrate is described for electronic textile with robust interwoven connections between the conductive yarns in it. The fabric's robustness, as a function of the electrical reliability of its conductive yarn connections, is shown to hold over large deformations.This fabric is then used to

  9. Fabrication technology for ODS Alloy MA957

    Energy Technology Data Exchange (ETDEWEB)

    ML Hamilton; DS Gelles; RJ Lobsinger; MM Paxton; WF Brown

    2000-03-16

    A successful fabrication schedule has been developed at Carpenter Technology Corporation for the production of MA957 fuel and blanket cladding. Difficulties with gun drilling, plug drawing and recrystallization were overcome to produce a pilot lot of tubing. This report documents the fabrication efforts of two qualified vendors and the support studies performed at WHC to develop the fabrication-schedule.

  10. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti (

  11. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti

  12. Innovative Fabric Show Every Month in Shanghai

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    It normally costs a long term for fabric manufacturers to develop a new product. The delay of marketing the innovative fabric not only affect the benefit of the textile mills, but also baffle the development of the industry. Shanghai Fabric Hall responses to this with a regular exhibition of

  13. High-Thermal-Conductivity Fabrics

    Science.gov (United States)

    Chibante, L. P. Felipe

    2012-01-01

    Heat management with common textiles such as nylon and spandex is hindered by the poor thermal conductivity from the skin surface to cooling surfaces. This innovation showed marked improvement in thermal conductivity of the individual fibers and tubing, as well as components assembled from them. The problem is centered on improving the heat removal of the liquid-cooled ventilation garments (LCVGs) used by astronauts. The current design uses an extensive network of water-cooling tubes that introduces bulkiness and discomfort, and increases fatigue. Range of motion and ease of movement are affected as well. The current technology is the same as developed during the Apollo program of the 1960s. Tubing material is hand-threaded through a spandex/nylon mesh layer, in a series of loops throughout the torso and limbs such that there is close, form-fitting contact with the user. Usually, there is a nylon liner layer to improve comfort. Circulating water is chilled by an external heat exchanger (sublimator). The purpose of this innovation is to produce new LCVG components with improved thermal conductivity. This was addressed using nanocomposite engineering incorporating high-thermalconductivity nanoscale fillers in the fabric and tubing components. Specifically, carbon nanotubes were added using normal processing methods such as thermoplastic melt mixing (compounding twin screw extruder) and downstream processing (fiber spinning, tubing extrusion). Fibers were produced as yarns and woven into fabric cloths. The application of isotropic nanofillers can be modeled using a modified Nielsen Model for conductive fillers in a matrix based on Einstein s viscosity model. This is a drop-in technology with no additional equipment needed. The loading is limited by the ability to maintain adequate dispersion. Undispersed materials will plug filtering screens in processing equipment. Generally, the viscosity increases were acceptable, and allowed the filled polymers to still be

  14. Integrated Flexible Solid-State Supercapacitor Fabricated In A Single Fabric Layer

    Science.gov (United States)

    Yong, S.; Owen, J. R.; Tudor, M. J.; Beeby, S. P.

    2016-11-01

    This paper presents the design, fabrication and characterization of a flexible solid- state electrical double layer supercapacitor fabricated in a single fabric layer. The proposed supercapacitors were based on fabric electrodes fabricated with low cost carbon materials via a spray coating technique. The single layer solid state supercapacitors achieved a specific capacitances of 40.5 F.g-1, area capacitance of 40.5 mF.cm-2.

  15. Properties of honeycomb polyester knitted fabrics

    Science.gov (United States)

    Feng, A. F.

    2016-07-01

    The properties of honeycomb polyester weft-knitted fabrics were studied to understand their advantages. Seven honeycomb polyester weft-knitted fabrics and one common polyester weft-knitted fabric were selected for testing. Their bursting strengths, fuzzing and pilling, air permeability, abrasion resistance and moisture absorption and perspiration were studied. The results show that the honeycomb polyester weft-knitted fabrics have excellent moisture absorption and liberation. The smaller their thicknesses and area densities are, the better their moisture absorption and liberation will be. Their anti-fuzzing and anti-pilling is good, whereas their bursting strengths and abrasion resistance are poorer compared with common polyester fabric's. In order to improve the hygroscopic properties of the fabrics, the proportion of the honeycomb microporous structure modified polyester in the fabrics should not be less than 40%.

  16. Design Thinking for Digital Fabrication in Education

    DEFF Research Database (Denmark)

    Smith, Rachel Charlotte; Iversen, Ole Sejer; Hjorth, Mikkel

    2015-01-01

    In this paper, we argue that digital fabrication in education may benefit from design thinking, to foster a more profound understanding of digital fabrication processes among students. Two related studies of digital fabrication in education are presented in the paper. In an observational study we...... found that students (eleven to fifteen) lacked an understanding of the complexity of the digital fabrication process impeding on the potentials of digital fabrication in education. In a second explorative research through design study, we investigated how a focus on design thinking affected the students......’ performance in digital fabrication processes. Our findings indicate that design thinking can provide students with a general understanding of the creative and complex process through which artifacts and futures emerge in processes of digital fabrication....

  17. Influence of Clothing Fabrics on Skin Microcirculation

    Institute of Scientific and Technical Information of China (English)

    CHENG Ling; PAN Ning; ZHAO Lian-ying; HUAUNG Gu

    2010-01-01

    This study investigated the effects of clothing fabric on human skin microcirculation. Once skin is covered with a clothing fabric, human sensations, namely, coolness, warmth, softness, and roughness, are amused immediately, and the cutaneous micrecireulation may be changed consequently. Since the complex relationships of the human skin, the environment, and the clothing, there is few publication focusing on the physiological responses of the skin to the fabrics. In this paper, a Laser Doppler Flowmetry (LDF) was used to test the dynamic responses of the skin blood flow when the fabric was placed on the skin. Effects of different fabrics on the skin blood flux were investigated. The results show that cold stimulation of fabric has remarkable influences on the skin blood flux, and the surface properties of fabric are of importance to affect the human skin blood flow.

  18. DESIGN AND FABRICATION OF MICRONOZZLES

    Directory of Open Access Journals (Sweden)

    Kean How Cheah

    2011-05-01

    Full Text Available Normal 0 false false false EN-US ZH-CN X-NONE MicrosoftInternetExplorer4 /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-qformat:yes; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:SimSun; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} Micronozzle, a key component in micropropulsion system, has been designed and fabricated. Quasi 1D inviscid theory was used in designing a series of conical micronozzles of different expander half-angles (10°-50°. Aerospike micronozzle, a promising candidate to achieve high performance propulsion system, was designed with Angelino method (or Approximate method. Both micronozzles were fabricated using soft lithography, an inexpensive and relatively simple technique comparing to well-established deep reactive ion etching (DRIE technique, with polydimethylsiloxane (PDMS as structural material. Micronozzles with two different nozzle throat width, 53.5µm and 107µm, were fabricated for comparison. Microscopic inspections reveal 107µm is the more producible nozzle throat width with current equipments. The PDMS-based micronozzle can be used as cold gas microthruster system for micro- and nanosatellites.

  19. Porosity Prediction of Plain Weft Knitted Fabrics

    Directory of Open Access Journals (Sweden)

    Muhammad Owais Raza Siddiqui

    2014-12-01

    Full Text Available Wearing comfort of clothing is dependent on air permeability, moisture absorbency and wicking properties of fabric, which are related to the porosity of fabric. In this work, a plug-in is developed using Python script and incorporated in Abaqus/CAE for the prediction of porosity of plain weft knitted fabrics. The Plug-in is able to automatically generate 3D solid and multifilament weft knitted fabric models and accurately determine the porosity of fabrics in two steps. In this work, plain weft knitted fabrics made of monofilament, multifilament and spun yarn made of staple fibers were used to evaluate the effectiveness of the developed plug-in. In the case of staple fiber yarn, intra yarn porosity was considered in the calculation of porosity. The first step is to develop a 3D geometrical model of plain weft knitted fabric and the second step is to calculate the porosity of the fabric by using the geometrical parameter of 3D weft knitted fabric model generated in step one. The predicted porosity of plain weft knitted fabric is extracted in the second step and is displayed in the message area. The predicted results obtained from the plug-in have been compared with the experimental results obtained from previously developed models; they agreed well.

  20. Compression Properties of Polyester Needlepunched Fabric

    Directory of Open Access Journals (Sweden)

    Sanjoy Debnath, Ph.D.

    2009-12-01

    Full Text Available In the present paper, a study of the effects of fabricweight, fiber cross-sectional shapes (round, hollowand trilobal and presence of reinforcing materialon the compression properties (initial thickness,percentage compression, percentage thickness lossand percentage compression resilience of polyesterneedle punched industrial nonwoven fabrics ispresented. It was found that for fabrics with noreinforcing material, the initial thickness,compression, and thickness loss were higher thanfabrics with reinforcing material, irrespectiveoffiber cross-section. Compression resilience datashowed the reverse trend. Initial thickness fortrilobal cross-sectional fabric sample was highestfollowed by round and hollow cross-sectionedpolyester needle punched fabrics. The polyesterfabric made from hollow cross-sectioned fibersshowed the least percentage compression at everylevel of fabric weights. The trilobal cross-sectionedpolyester fabric sample showed higher thicknessloss followed by round and hollow cross-sectionedpolyester fabric samples respectively. The hollowcross-sectioned polyester fabric samples showedmaximum compression resilience followed byround and trilobal cross-sectioned polyestersamples irrespective of fabric weights. The initialthickness increases, but percentage compression,thickness loss and compression resilience decreaseswith the increase in fabric weight irrespective offiber cross-sectional shapes.

  1. QUIJOTE telescope design and fabrication

    Science.gov (United States)

    Gomez, Alberto; Murga, Gaizka; Etxeita, Borja; Sanquirce, Rubén; Rebolo, Rafael; Rubiño-Martin, Jose Alberto; Herreros, José-Miguel; Hoyland, Roger; Gomez, Francisca; Génova-Santos, Ricardo T.; Piccirillo, Lucio; Maffei, Bruno; Watson, Robert

    2010-07-01

    The QUIJOTE CMB experiment aims to characterize the polarization of the CMB in the frequency range 10-30 GHz and large angular scales. It will be installed in the Teide Observatory, following the projects that the Anisotropy of the Cosmic Microwave Background group has developed in the past (Tenerife experiment, IAC-Bartol experiment...) and is running at the present time (VSA, Cosmosomas). The QUIJOTE CMB experiment will consist of two telescopes which will be installed inside a unique enclosure, which is already constructed. The layout of both telescopes is based on an altazimuth mount supporting a primary and a secondary mirror disposed in a offset Gregorian Dragon scheme. The use of industrial-like fabrication techniques, such as sand-mould casting, CNC machining, and laser tracker measuring for alignment, provided the required performances for microwave observation. A fast-track construction scheme, altogether with the use of these fabrication techniques allowed designing and manufacturing the opto-mechanics of the telescope in 14 months prior to delivery for final start-up in December 2008.

  2. Integrated Recycling Test Fuel Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    R.S. Fielding; K.H. Kim; B. Grover; J. Smith; J. King; K. Wendt; D. Chapman; L. Zirker

    2013-03-01

    The Integrated Recycling Test is a collaborative irradiation test that will electrochemically recycle used light water reactor fuel into metallic fuel feedstock. The feedstock will be fabricated into a metallic fast reactor type fuel that will be irradiation tested in a drop in capsule test in the Advanced Test Reactor on the Idaho National Laboratory site. This paper will summarize the fuel fabrication activities and design efforts. Casting development will include developing a casting process and system. The closure welding system will be based on the gas tungsten arc burst welding process. The settler/bonder system has been designed to be a simple system which provides heating and controllable impact energy to ensure wetting between the fuel and cladding. The final major pieces of equipment to be designed are the weld and sodium bond inspection system. Both x-radiography and ultrasonic inspection techniques have been examine experimentally and found to be feasible, however the final remote system has not been designed. Conceptual designs for radiography and an ultrasonic system have been made.

  3. Fabrication of superhydrophobic cotton fabrics by silica hydrosol and hydrophobization

    Energy Technology Data Exchange (ETDEWEB)

    Xu Lihui; Zhuang Wei; Xu Bi [Key Laboratory of Science and Technology of Eco-Textile, Ministry of Education, Donghua University, Shanghai 201620 (China); Cai Zaisheng, E-mail: zshcai@dhu.edu.cn [Key Laboratory of Science and Technology of Eco-Textile, Ministry of Education, Donghua University, Shanghai 201620 (China)

    2011-04-15

    Superhydrophobic cotton fabrics were prepared by the incorporation of silica nanoparticles and subsequent hydrophobization with hexadecyltrimethoxysilane (HDTMS). The silica nanoparticles were synthesized via sol-gel reaction with methyl trimethoxy silane (MTMS) as the precursor in the presence of the base catalyst and surfactant in aqueous solution. As for the resulting products, characterization by particle size analyzer, scanning electron microscopy (SEM), scanning probe microscopy (SPM), X-ray photoelectron spectroscopy (XPS), and thermal gravimetric analysis (TGA) were performed respectively. The size of SiO{sub 2} nanoparticles can be controlled by adjusting the catalyst and surfactant concentrations. The wettability of cotton textiles was evaluated by the water contact angle (WCA) and water shedding angle (WSA) measurements. The results showed that the treated cotton sample displayed remarkable water repellency with a WCA of 151.9{sup o} for a 5 {mu}L water droplet and a WSA of 13{sup o} for a 15 {mu}L water droplet.

  4. An Efficient Way of Fabric Simulation

    Institute of Scientific and Technical Information of China (English)

    ZHONG Yue-qi; WANG Shan-yuan

    2002-01-01

    A partide system model is presented for the simulation of fabric draping. The interaction of each partide is based on a refined mass-spring structure. Regarded the fabric material as an orthotropic continuum, the refinement of our model is focused on the construction of mechanical responses of bending and shearing springs by means of a piecewise polynomial approximation of KES-F testing data. In this way, the draping figure of a silk fabric, a wool fabric and a polyester fabric are simulated. The static final shape and animation of simulation proves that our model has developed an efficient technique on real fabric- drape modeling, and the little computation time of the simulation execution on a PC with Celeron 450 CPU may meet the requirement of real-time simulation.

  5. Update On Monolithic Fuel Fabrication Development

    Energy Technology Data Exchange (ETDEWEB)

    C. R Clark; J. M. Wight; G. C. Knighton; G. A. Moore; J. F. Jue

    2005-11-01

    Efforts to develop a viable monolithic research reactor fuel plate have continued at Idaho National Laboratory. These efforts have concentrated on both fabrication process refinement and scale-up to produce full sized fuel plates. Advancements have been made in the production of U-Mo foil including full sized foils. Progress has also been made in the friction stir welding and transient liquid phase bonding fabrication processes resulting in better bonding, more stable processes and the ability to fabricate larger fuel plates.

  6. Crimp-Imbalanced Protective (CRIMP) Fabrics

    Science.gov (United States)

    2010-03-31

    Spectra, and Zylon fabrics for enhancing the performance of lightweight fragmentation barriers used in commercial aircraft. Impact tests were conducted...on the fabric specimens as well as on aluminum 2024-T3 skin for baseline purposes. The Kevlar, Spectra, and Zylon outperformed the aluminum on an...areal density basis by 6 to 1, 7 to 1, and 12 to 1, respectively. Additional tests were performed on Zylon fabric specimens to compare the effects of

  7. Fabrication of Large YBCO Superconducting Disks

    Science.gov (United States)

    Koczor, Ronald J.; Noever, David A.; Robertson, Glen A.

    1999-01-01

    We have undertaken fabrication of large bulk items to develop a repeatable process and to provide test articles in laboratory experiments investigating reported coupling of electromagnetic fields with the local gravity field in the presence of rotating superconducting disks. A successful process was developed which resulted in fabrication of 30 cm diameter annular disks. The disks were fabricated of the superconductor YBa2Cu3O(7-x). Various material parameters of the disks were measured.

  8. Sensory Evaluation in Characterization of Fabric Hand

    Institute of Scientific and Technical Information of China (English)

    Ludovic Koehl; Zhou Bin(周斌); Zeng Xian-yi; Ding Yong-sheng(丁永生)

    2004-01-01

    This paper is divided in two parts. The first part presents optimized methods for formalizing and analyzing sensory data provided by different panels on fabric hand evaluation. For achieving this challenge, we first transform each evaluation into fuzzy sets and we submit criteria for assessing the fabric hand evaluation given by experts as well as criteria for computing the distances between different panels and the employed linguistic terms in different evaluation spaces. This sensory data analysis allows us to check expert's and customer's behaviors on fabric hand.Based on this first procedure about formalization and sensory data analysis, we can study the relationships between sensory evaluation given by different experts for a fabric set and the objective data set provided by appropriate measurements. From a set of fabric samples, a database with nearly 10 parameters characterizing the touch handle is built. This way of evaluation is performed by measuring a set of physical parameters on fabrics. Those parameters constitute the input variables of our model. For the textile industry, the major difficulty lies in the fact that the performed measurements on fabrics lead to precise numerical data describing indirectly fabric hand but their relationships with the evaluation given by experts should be exploited. We implement a fuzzy model which predicts the marks reached for a set of linguistic terms.The effectiveness of these methods and criteria is shown through a number of knitted cotton fabrics.

  9. Shape memory behavior of SMPU knitted fabric

    Institute of Scientific and Technical Information of China (English)

    LIU Yan; CHUNG Aggie; HU JinLian; LV Jing

    2007-01-01

    A preliminary investigation of shape memory (SM) effects of SMPU (shape memory polyurethane) knitting fabric is presented in this paper. Three SMPU knitted fabrics series with different content of SMPU fibers: 100% SMPU, 50% SMPU and 50% cotton, 16% SMPU and 84% cotton are designed and manufactured in our lab. Their shape memory behaviors at different temperatures are characterized in terms of bagging. Our experimental results showed that shape memory effect can be improved with increasing content of SMPU fibers. A comparison between Lycra and SMPU knitted fabrics was also made to validate the shape memory effects of SMPU knitted fabrics.

  10. Photolithography and Micro-Fabrication/ Packaging Laboratories

    Data.gov (United States)

    Federal Laboratory Consortium — The Photolithography and Micro-Fabrication/Packaging laboratories provide research level semiconductor processing equipment and facilities that do not require a full...

  11. Fabricating a hollow bulb obturator

    Directory of Open Access Journals (Sweden)

    Fatih Sari

    2012-01-01

    Full Text Available

    Obturators are generally used in the rehabilitation of the maxillectomy defects. Ideally, obturators should be light, properly fit and construction should be made easily. By decreasing the weight of the prosthesis, the retention and stability may be optimized to allow the obturator for function comfortably during mastication, phonation, and deglutition. In this case, a 65-year-old male patient underwent surgical removal of left part of the maxilla due to the squamous cell carcinoma. In this technique fabrication of a hollow bulb obturator prosthesis as a single unit in heat-cured acrylic resin using a single-step flasking procedure was described. The patient’s functional and esthetic expectations were satisfied.

  12. Cryostat mechanism design and fabrication

    Science.gov (United States)

    Young, Tony T.; Douglass, Jeffrey W.; Hodapp, Klaus-Werner; Yamada, Hubert; Irvin, Ev; Robertson, Louis

    2000-08-01

    The harsh operating environment of high vacuum and extremely low temperature poses several challenges to cryogenic mechanisms. These challenges include out-gassing, physical property change of metal and nonmetal materials, differential thermal shrinkage of different materials. Many motorized cryogenic mechanisms have been designed and fabricated for various IR instruments at the Institute for Astronomy. These mechanisms include detector focus stages, filter wheels, 2 and 3-position bema selectors, lens switchers, grating tilt stages and gimbal mirror mounts. Cryogenic motors are used for all these mechanisms. The following topics will be discussed in this paper: motor selection, material selection, stress relieve and surface treatment, ball bearing and ball screw selection and treatment, bushing materials, lubrication methods, flex pivots, and Hall effect sensors.

  13. Remote Microelectronics Fabrication Laboratory MEFLab

    Directory of Open Access Journals (Sweden)

    Jan Machotka

    2008-07-01

    Full Text Available Over the last decade, there has been a move towards using remote laboratories in engineering education. The majority of these laboratories are static, involving limited user-controlled mechanical movements. The University of South Australia has developed such a laboratory, called NetLab that has been successfully utilized for teaching both on-campus and transnational programs in electrical and electronics engineering. Following this success, we are now developing a remote laboratory for microelectronic fabrication, MEFLab. The first stage of the development is a remote laboratory for visual inspection and testing of electronic circuits directly on the silicon wafer under a microscope which is normally conducted in a cleanroom. The major challenge of this project is the accurate positioning of micro-probes remotely over the internet. This paper presents the details of the setup of this new remote laboratory, with a particular emphasis on the development of the hardware, software and graphical user interface.

  14. Fabrication Technique of Holographic Sight

    Institute of Scientific and Technical Information of China (English)

    LIN Ling; LIU Shou; ZHANG Xiang-su

    2005-01-01

    There are several types of sights used for small arms. All of them have advantages and disadvantages. A new type of sight-holographic sight-is introduced in the paper, with the emphasis on the fabrication technique of the hologram which is the most important part in the sight. A Gaussian dot and a reticle pattern are recorded in the hologram. When illuminated by a laser diode, the virtual images of the dot and the reticle pattern for aiming are observed through the hologram. Compared with other sights, the holographic sight provides quicker, more accurate and covert aiming at moving targets, particularly in close quarter combat situations. It significantly improves the capability of small arms used in close quarter fighting in all weathers.

  15. Fabrication of Metallic Hollow Nanoparticles

    Science.gov (United States)

    Kim, Jae-Woo (Inventor); Choi, Sr., Sang H. (Inventor); Lillehei, Peter T. (Inventor); Chu, Sang-Hyon (Inventor); Park, Yeonjoon (Inventor); King, Glen C. (Inventor); Elliott, James R. (Inventor)

    2016-01-01

    Metal and semiconductor nanoshells, particularly transition metal nanoshells, are fabricated using dendrimer molecules. Metallic colloids, metallic ions or semiconductors are attached to amine groups on the dendrimer surface in stabilized solution for the surface seeding method and the surface seedless method, respectively. Subsequently, the process is repeated with additional metallic ions or semiconductor, a stabilizer, and NaBH.sub.4 to increase the wall thickness of the metallic or semiconductor lining on the dendrimer surface. Metallic or semiconductor ions are automatically reduced on the metallic or semiconductor nanoparticles causing the formation of hollow metallic or semiconductor nanoparticles. The void size of the formed hollow nanoparticles depends on the dendrimer generation. The thickness of the metallic or semiconductor thin film around the dendrimer depends on the repetition times and the size of initial metallic or semiconductor seeds.

  16. The Danish fabricated metal industry:

    DEFF Research Database (Denmark)

    Hansen, Teis

    2010-01-01

    This paper aims to contribute to the knowledge on innovation processes in low- and medium-low-tech industries. Today, industries characterised as high-tech are perceived to be central to economic development, as the research intensity shields them from competition from low-wage countries. This is......This paper aims to contribute to the knowledge on innovation processes in low- and medium-low-tech industries. Today, industries characterised as high-tech are perceived to be central to economic development, as the research intensity shields them from competition from low-wage countries....... This is less the case for low-tech industries, but their economic importance continues to be large, however. It is thus interesting to analyse how they manage to remain competitive. The analysis focuses on a case study of the fabricated metal industry by identifying the innovation strategies followed by firms...

  17. Ceramic tape fabrication: a review

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2005-04-01

    The production flow for green tapes can be roughly divided into the production of slip and the tape casting/tape calendering process. A slip usually consists of ceramic powder, solvents, binders, plasticizers and dispersants. The preparation of the slip is a critical step in the fabrication of ceramic tapes. To obtain a homogeneous slip, the organic additives must first be weighed and dissolved in the solvent. The ceramic powder is then dispersed and existing agglomerates destroyed. A dispersant is added to prevent the reformation of agglomerates. If necessary, the viscosity is then adjusted, and the slip filtered. The exact sequence depends on the type of slip and the equipment used. To destroy the agglomerates, a wide range of mills is employed, from ball mills through attritor mills to ultrasonic devices (mainly on laboratory scale). A wide variety of grinding media, with different sizes, geometries and materials, is also used. The selection depends largely on the characteristics of the slip (e.g.: viscosity, wettability, drying behaviour), the required properties of the ceramic tapes (permitted content of impurities, sintering behaviour) and the quantities to be processed. In most cases, an actual grinding effect, i.e. size reduction of the particles, is avoided. Some of the most commonly used devices are described. At present, tapes with a thickness of 5 {mu}m can be fabricated - in the next years, thicknesses of around 1{mu}m must be reached. To enable this, slip preparation must be further improved and production performed in an absolutely clean environment (for specific products clean rooms are already standard, but even higher clean room standards will be needed in the future). Moreover, new, finer ceramic powders are necessary with particle sizes on the nanometer scale (nanopowders). (orig.)

  18. 织物表面导电线路成形方法的研究进展%Research Progress on Forming Method of Conductive Circuits on Fabric Surface

    Institute of Scientific and Technical Information of China (English)

    肖渊; 蒋龙; 陈兰; 张丹; 刘金玲

    2015-01-01

    The research progress about the current forming method of conductive circuits is introdnced. The authors point out the problems that exists in the forming methods of conductive circuits, such as sophisticated technic, poor flexibility, high cost, and put forward a new forming method of conductive lines on fabric surface—freeform fabrication with micro-droplet jetting conductive lines technic. In addition, the paper presents applications of conductive lines for smart textiles, information transmission, medical care, and points out the forming methods of conductive lines on fabric surface will be with intelligence, integration, comfort and low cost after analyzing different forming methods.%本文从当前织物表面导电线路的成形方法、应用等方面着手,对其现有的成形方法进行综述,指出各成形方法存在的问题,如工艺复杂、柔韧性差、成本高等,并提出了一种新型织物表面导电线路成形方法——微滴喷射自由成形导电线路技术。此外,还阐述了导电线路在智能纺织品、信息传输、医疗保健等领域的应用,最后对不同的成形方法进行了总结,并指出织物导电线路应朝着智能化、集成化、舒适性、成本低等方向发展。

  19. 自由曲线曲面的任意次非均匀细分%Non-uniform subdivision approach for free-form curves and surfaces of arbitrary degree

    Institute of Scientific and Technical Information of China (English)

    郑辑涛; 秦开怀

    2011-01-01

    提出一种有效的建模自由曲线曲面的非均匀细分算法.首先在节点插入技术基础上推导出任意次自由曲线的非均匀细分规则,然后把它推广到张量积曲面得到任意次自由曲面的非均匀细分规则,最后对奇异点附近曲面采用类Doo-Sabin和Catmull-Clark的细分规则,从而使该算法可以实现建模任意次具有任意拓扑基网格的非均匀细分曲面.此外,该方法也实现了对传统细分格式的统一,例如,当次数为2并采用均匀节点矢量便转化为Doo-Sabin细分,当次数为3并采用均匀节点矢量便转化为Catmull-Clark细分.%In this paper, a new recursive non-uniform subdivision approach for modeling free-form curves and surfaces was presented. Based on the knot insertion technique, the non-uniform subdivision rules were provided for modeling arbitrarydegree curves and surfaces of arbitrary topology with non-uniform knot intervals. In particular, this approach generalized the traditional uniform subdivisions, such as Doo-Sabin and Catmull-Clark subdivision.

  20. Neutron detector and fabrication method thereof

    Energy Technology Data Exchange (ETDEWEB)

    Bhandari, Harish B.; Nagarkar, Vivek V.; Ovechkina, Olena E.

    2016-08-16

    A neutron detector and a method for fabricating a neutron detector. The neutron detector includes a photodetector, and a solid-state scintillator operatively coupled to the photodetector. In one aspect, the method for fabricating a neutron detector includes providing a photodetector, and depositing a solid-state scintillator on the photodetector to form a detector structure.

  1. Fabrics China Creation Show Hold in Shanghai

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ On August 5-6th.the 3rd Fabrics China Creation Show(one series events of Reach & Touch),organized by China National Textile & Apparel Council and National Textile Development Center,was held in Shanghai,aiming to providing textile producers and designers a platform to show their inspirations and creative ideas in fabric design.

  2. Micro-fabricated all optical pressure sensors

    DEFF Research Database (Denmark)

    Havreland, Andreas Spandet; Petersen, Søren Dahl; Østergaard, Christian

    2017-01-01

    Optical pressure sensors can operate in certain harsh application areas where the electrical pressure sensors cannot. However, the sensitivity is often not as good for the optical sensors. This work presents an all optical pressure sensor, which is fabricated by micro fabrication techniques, wher...

  3. Fuel Fabrication Capability Research and Development Plan

    Energy Technology Data Exchange (ETDEWEB)

    Senor, David J.; Burkes, Douglas

    2013-06-28

    The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative (GTRI) Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors.

  4. 14 CFR 31.35 - Fabrication methods.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fabrication methods. 31.35 Section 31.35 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: MANNED FREE BALLOONS Design Construction § 31.35 Fabrication methods. The methods of...

  5. Thermoplastic microcantilevers fabricated by nanoimprint lithography

    DEFF Research Database (Denmark)

    Greve, Anders; Keller, Stephan Urs; Vig, Asger Laurberg

    2010-01-01

    Nanoimprint lithography has been exploited to fabricate micrometre-sized cantilevers in thermoplastic. This technique allows for very well defined microcantilevers and gives the possibility of embedding structures into the cantilever surface. The microcantilevers are fabricated in TOPAS and are up...

  6. Cotton fabrics with single-faced superhydrophobicity.

    Science.gov (United States)

    Liu, Yuyang; Xin, J H; Choi, Chang-Hwan

    2012-12-18

    This article reports on the fabrication of cotton fabrics with single-faced superhydrophobicity using a simple foam finishing process. Unlike most commonly reported superhydrophobic fabrics, the fabrics developed in this study exhibit asymmetric wettability on their two faces: one face showing superhydrophobic behavior (highly nonwetting or water-repellent characteristics) and the other face retaining the inherent hydrophilic nature of cotton. The superhydrophobic face exhibits a low contact angle hysteresis of θ(a)/θ(r) = 151°/144° (θ(a), advancing contact angle; θ(r), receding contact angle), which enables water drops to roll off the surface easily so as to endow the surface with well-known self-cleaning properties. The untreated hydrophilic face preserves its water-absorbing capability, resulting in 44% of the water-absorbing capacity compared to that of the original cotton samples with both sides untreated (hydrophilic). The single-faced superhydrophobic fabrics also retain moisture transmissibility that is as good as that of the original untreated cotton fabrics. They also show robust washing fastness with the chemical cross-linking process of hydrophobic fluoropolymer to fabric fibers. Fabric materials with such asymmetric or gradient wettability will be of great use in many applications such as unidirectional liquid transporting, moisture management, microfluidic systems, desalination of seawater, flow management in fuel cells, and water/oil separation.

  7. Three dimensional fabric evolution of sheared sand

    Energy Technology Data Exchange (ETDEWEB)

    Hasan, Alsidqi; Alshibli, Khalid (UWA)

    2012-10-24

    Granular particles undergo translation and rolling when they are sheared. This paper presents a three-dimensional (3D) experimental assessment of fabric evolution of sheared sand at the particle level. F-75 Ottawa sand specimen was tested under an axisymmetric triaxial loading condition. It measured 9.5 mm in diameter and 20 mm in height. The quantitative evaluation was conducted by analyzing 3D high-resolution x-ray synchrotron micro-tomography images of the specimen at eight axial strain levels. The analyses included visualization of particle translation and rotation, and quantification of fabric orientation as shearing continued. Representative individual particles were successfully tracked and visualized to assess the mode of interaction between them. This paper discusses fabric evolution and compares the evolution of particles within and outside the shear band as shearing continues. Changes in particle orientation distributions are presented using fabric histograms and fabric tensor.

  8. Fabricating 3D figurines with personalized faces.

    Science.gov (United States)

    Tena, J Rafael; Mahler, Moshe; Beeler, Thabo; Grosse, Max; Hengchin Yeh; Matthews, Iain

    2013-01-01

    We present a semi-automated system for fabricating figurines with faces that are personalised to the individual likeness of the customer. The efficacy of the system has been demonstrated by commercial deployments at Walt Disney World Resort and Star Wars Celebration VI in Orlando Florida. Although the system is semi automated, human intervention is limited to a few simple tasks to maintain the high throughput and consistent quality required for commercial application. In contrast to existing systems that fabricate custom heads that are assembled to pre-fabricated plastic bodies, our system seamlessly integrates 3D facial data with a predefined figurine body into a unique and continuous object that is fabricated as a single piece. The combination of state-of-the-art 3D capture, modelling, and printing that are the core of our system provide the flexibility to fabricate figurines whose complexity is only limited by the creativity of the designer.

  9. High sensitivity knitted fabric strain sensors

    Science.gov (United States)

    Xie, Juan; Long, Hairu; Miao, Menghe

    2016-10-01

    Wearable sensors are increasingly used in smart garments for detecting and transferring vital signals and body posture, movement and respiration. Existing fabric strain sensors made from metallized yarns have low sensitivity, poor comfort and low durability to washing. Here we report a knitted fabric strain sensor made from a cotton/stainless steel (SS) fibre blended yarn which shows much higher sensitivity than sensors knitted from metallized yarns. The fabric feels softer than pure cotton textiles owing to the ultrafine stainless steel fibres and does not lose its electrical property after washing. The reason for the high sensitivity of the cotton/SS knitted fabric sensor was explored by comparing its sensing mechanism with the knitted fabric sensor made from metallized yarns. The results show that the cotton/SS yarn-to-yarn contact resistance is highly sensitive to strain applied to hooked yarn loops.

  10. Thermoelectric fabrics: toward power generating clothing.

    Science.gov (United States)

    Du, Yong; Cai, Kefeng; Chen, Song; Wang, Hongxia; Shen, Shirley Z; Donelson, Richard; Lin, Tong

    2015-03-23

    Herein, we demonstrate that a flexible, air-permeable, thermoelectric (TE) power generator can be prepared by applying a TE polymer (e.g. poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate)) coated commercial fabric and subsequently by linking the coated strips with a conductive connection (e.g. using fine metal wires). The poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) coated fabric shows very stable TE properties from 300 K to 390 K. The fabric device can generate a TE voltage output (V) of 4.3 mV at a temperature difference (ΔT) of 75.2 K. The potential for using fabric TE devices to harvest body temperature energy has been discussed. Fabric-based TE devices may be useful for the development of new power generating clothing and self-powered wearable electronics.

  11. The Effect of Various Fabric Parameters on the Sound Absorption Properties of Circular Knitted Spacer Fabrics

    Directory of Open Access Journals (Sweden)

    Arzu Marmaralı

    2014-07-01

    Full Text Available Spacer fabrics which can be produced through weaving or nonwoven technique beside warp knitting and weft knitting processes, can be used for functional applications such as automotive textiles, medical textiles, geotextiles, sportswear, protective textiles and composites due to the possibility of using a variety of different materials, flexible product range and the three dimensional construction. Additionally they can also be used for sound absorption applications with different pore geometry. In this study, the effect of fabric parameters like material type, fabric thickness and surface structures on the sound absorption properties of circular knitted spacer fabrics was investigated and aimed to determine the optimum fabric parameters for better sound absorption.

  12. Controllable fabrication of carbon aerogels

    Institute of Scientific and Technical Information of China (English)

    FENG Ya'ning; MIAO Lei; TANEMURA Sakae; TANEMURA Masaki; SUZUKI Kenzi

    2006-01-01

    Nano-pore carbon aerogels were prepared by the sol-gel polymerization of resorcinol (1,3-dihydroxybenzene)(C6H4(OH)2) with formaldehyde (HCHO) in a slightly basic aqueous solution, followed by super-critical drying under liquid carbon dioxide as super-critical media and carbonization at 700 ℃ under N2 gas atmosphere. The key of the work is to fabricate carbon aerogels with controllable nano-pore structure, which means extremely high surface area and sharp pore size distribution. Aiming to investigate the effects of preparation conditions on the gelation process, the bulk density, and the physical and chemical structure of the resultant carbon aerogels, the molar ratio of R/C (resorcinol to catalyst) and the amount of distilled water were varied, consequently two different sets of samples, with series of R/C ratio and RF/W (Resorcinol-Formaldehyde to water, or the content of reactant) ratio, were prepared. The result of N2 adsorption/desorption experiment at 77 K shows that the pore sizes decreasing from 11.4 down tO2.2 nm with the increasing of the molar ratio of R/C from 100 to 400, and/or, the pore sizes decreasing from 3.8 down to 1.6 nm with the increasing of reactant content from 0.4 to 0.6.

  13. Plastron Respiration Using Commercial Fabrics

    Directory of Open Access Journals (Sweden)

    Shaun Atherton

    2014-01-01

    Full Text Available A variety of insect and arachnid species are able to remain submerged in water indefinitely using plastron respiration. A plastron is a surface-retained film of air produced by surface morphology that acts as an oxygen-carbon dioxide exchange surface. Many highly water repellent and hydrophobic surfaces when placed in water exhibit a silvery sheen which is characteristic of a plastron. In this article, the hydrophobicity of a range of commercially available water repellent fabrics and polymer membranes is investigated, and how the surface of the materials mimics this mechanism of underwater respiration is demonstrated allowing direct extraction of oxygen from oxygenated water. The coverage of the surface with the plastron air layer was measured using confocal microscopy. A zinc/oxygen cell is used to consume oxygen within containers constructed from the different membranes, and the oxygen consumed by the cell is compared to the change in oxygen concentration as measured by an oxygen probe. By comparing the membranes to an air-tight reference sample, it was found that the membranes facilitated oxygen transfer from the water into the container, with the most successful membrane showing a 1.90:1 ratio between the cell oxygen consumption and the change in concentration within the container.

  14. Fabrication of tunable superhydrophobic surfaces

    Science.gov (United States)

    Shiu, Jau-Ye; Kuo, Chun-Wen; Chen, Peilin

    2004-02-01

    Inspired by the water-repellent behavior of the micro- and nano-structured plant surfaces, superhydrophobic materials, with a water contact larger than 150 degree, have received a lot of research attentions recently. It has been suggested that contamination, oxidation and current conduction can be inhibited on such superhydrophobic surfaces, and the flow resistance in the microfluidic channels can also be reduced using super water-repellent materials. In order to prepare superhydrophobic materials, we have developed two simple approaches for fabricating tunable superhydrophobic surfaces using nanosphere lithography and plasma etching. In the first case, the polystyrene nanospheres were employed to create well-ordered rough surfaces covered by gold and alkylthiols. Using oxygen plasma treatment, the topmost surface area can be modified systematically, as the result the water contact angle on such surfaces can be tuned from 132 to 170 degree. The water contact angles measured on these surfaces can be modeled by the Cassie"s formulation without any adjustable parameter. In the second approach, thin films of Teflon were spin-coated on the substrate surfaces and treated by oxygen plasma. Superhydrophobic surfaces with water contact angle up to 170 degree were obtained by this approach. If the ITO glasses were used as the substrates, the hydrophobicity of the surface can be tuned by applying DC voltage. Water contact angle can be adjusted from 158 degree to 38 degree.

  15. A facile fabrication of multifunctional knit polyester fabric based on chitosan and polyaniline polymer nanocomposite

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Xiaoning [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Tian, Mingwei [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); Qu, Lijun, E-mail: lijunqu@126.com [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); Zhu, Shifeng [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Guo, Xiaoqing [College of Textiles, Qingdao University, Qingdao, Shandong 266071 (China); Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); Han, Guangting [Laboratory of New Fiber Materials and Modern Textile, The Growing Base for State Key Laboratory, Qingdao University, Qingdao, Shandong 266071 (China); Collaborative Innovation Center for Marine Biomass Fibers, Materials and Textiles of Shandong Province, Qingdao University, Qingdao, Shandong 266071 (China); and others

    2014-10-30

    Highlights: • Multifunctional knit polyester fabric was facile fabricated by the combination of pad-dry-cure process and in situ chemical polymerization route. • High electrical conductivity and efficient water-repellent properties were endowed to the polymer nanocomposite coated fabric. • The polymer nanocomposite coated fabric also performed efficient and durable photocatalytic activities under the illumination of ultraviolet light. - Abstract: Knit polyester fabric was successively modified and decorated with chitosan layer and polyaniline polymer nanocomposite layer in this paper. The fabric was firstly treated with chitosan to form a stable layer through the pad-dry-cure process, and then the polyaniline polymer nanocomposite layer was established on the outer layer by in situ chemical polymerization method using ammonium persulfate as oxidant and chlorhydric acid as dopant. The surface morphology of coated fabric was characterized by scanning electron microscopy (SEM), and the co-existence of chitosan layer and granular polyaniline polymer nanocomposite was confirmed and well dispersed on the fabric surface. The resultant fabric was endowed with remarkable electrical conductivity properties and efficient water-repellent capability, which also have been found stable after water laundering. In addition, the photocatalytic decomposition activity for reactive red dye was observed when the multifunctional knit polyester fabric was exposed to the illumination of ultraviolet lamp. These results indicated that chitosan and polyaniline polymer nanocomposite could form ideal multifunctional coatings on the surface of knit polyester fabric.

  16. Analysis of Depth of Shade on Mercerized and Unmercerized Fabric among Different Woven Fabric Structures

    Directory of Open Access Journals (Sweden)

    Md Shamim Alam

    2016-01-01

    Full Text Available The main objective of this paper is to analyze and compare the color strengths of mercerized and unmercerized fabric among different fabric structures. In this research work Remazol reactive dye and three types of woven fabrics were used such as 20⁎20 sheeting, 30⁎30 sheeting, and herringbone. Spectrophotometer was used to find out the amount of dye which is fixed in the fabrics after soap wash. Three different woven fabrics were dyed with reactive dye (Remazol Red, Remazol Yellow, and Remazol Blue using pad dyeing method. It was found that mercerized fabric had higher depth of shade under the same dye concentration. In case of shade A (0.5% 20⁎20 sheeting showed better color strength compared to other two structures but for shade B (1.5% and shade C (4% herringbone fabric showed better dye absorptive capacity than 20⁎20 sheeting.

  17. Fabrics Catwalk Show: from Static Display to Vivid Presentation%Fabrics Catwalk Show: from Static Display to Vivid Presentation

    Institute of Scientific and Technical Information of China (English)

    Winne

    2012-01-01

    During the Intertextile Shanghai Apparel Fabrics 2012, which was held from October 22nd to 25th, 2012, China Fashion Alliance, in conjunction with Intertextile, along with well-known fabrics enterprises, presented visitors vivid fabrics Catwalk Shows, better showcasing tlie characteristics of the fabrics products as weft as the brand image of fabrics companies.

  18. MAGNETIC WOVEN FABRICS - PHYSICAL AND MAGNETIC PROPERTIES

    Directory of Open Access Journals (Sweden)

    GROSU Marian C

    2015-05-01

    Full Text Available A coated material is a composite structure that consists of at least two components: base material and coating layer. The purpose of coating is to provide special properties to base material, with potential to be applied in EMI shielding and diverse smart technical fields. This paper reports the results of a study about some physical and magnetic properties of coated woven fabrics made from cotton yarns with fineness of 17 metric count. For this aim, a plain woven fabric was coated with a solution hard magnetic polymer based. As hard magnetic powder, barium hexaferrite (BaFe12O19 was selected. The plain woven fabric used as base has been coated with five solutions having different amounts of hard magnetic powder (15% - 45% in order to obtain five different magnetic woven fabrics. A comparison of physical properties regarding weight (g/m2, thickness (mm, degree of charging (% and magnetic properties of magnetic woven samples were presented. Saturation magnetizing (emu/g, residual magnetizing (emu/g and coercive force (kA/m of pure hard magnetic powder and woven fabrics have been studied as hysteresis characteristics. The magnetic properties of the woven fabrics depend on the mass percentage of magnetic powder from coating solution. Also, the residual magnetism and coercive field of woven fabrics represents only a part of bulk barium hexafferite residual magnetism and coercive field.

  19. Heat Transfer in Directional Water Transport Fabrics

    Directory of Open Access Journals (Sweden)

    Chao Zeng

    2016-10-01

    Full Text Available Directional water transport fabrics can proactively transfer moisture from the body. They show great potential in making sportswear and summer clothing. While moisture transfer has been previously reported, heat transfer in directional water transport fabrics has been little reported in research literature. In this study, a directional water transport fabric was prepared using an electrospraying technique and its heat transfer properties under dry and wet states were evaluated, and compared with untreated control fabric and the one pre-treated with NaOH. All the fabric samples showed similar heat transfer features in the dry state, and the equilibrium temperature in the dry state was higher than for the wet state. Wetting considerably enhanced the thermal conductivity of the fabrics. Our studies indicate that directional water transport treatment assists in moving water toward one side of the fabric, but has little effect on thermal transfer performance. This study may be useful for development of “smart” textiles for various applications.

  20. Designing Robust Hierarchically Textured Oleophobic Fabrics.

    Science.gov (United States)

    Kleingartner, Justin A; Srinivasan, Siddarth; Truong, Quoc T; Sieber, Michael; Cohen, Robert E; McKinley, Gareth H

    2015-12-08

    Commercially available woven fabrics (e.g., nylon- or PET-based fabrics) possess inherently re-entrant textures in the form of cylindrical yarns and fibers. We analyze the liquid repellency of woven and nanotextured oleophobic fabrics using a nested model with n levels of hierarchy that is constructed from modular units of cylindrical and spherical building blocks. At each level of hierarchy, the density of the topographical features is captured using a dimensionless textural parameter D(n)*. For a plain-woven mesh comprised of chemically treated fiber bundles (n = 2), the tight packing of individual fibers in each bundle (D2* ≈ 1) imposes a geometric constraint on the maximum oleophobicity that can be achieved solely by modifying the surface energy of the coating. For liquid droplets contacting such tightly bundled fabrics with modified surface energies, we show that this model predicts a lower bound on the equilibrium contact angle of θ(E) ≈ 57° below which the Cassie–Baxter to Wenzel wetting transition occurs spontaneously, and this is validated experimentally. We demonstrate how the introduction of an additional higher order micro-/nanotexture onto the fibers (n = 3) is necessary to overcome this limit and create more robustly nonwetting fabrics. Finally, we show a simple experimental realization of the enhanced oleophobicity of fabrics by depositing spherical microbeads of poly(methyl methacrylate)/fluorodecyl polyhedral oligomeric silsesquioxane (fluorodecyl POSS) onto the fibers of a commercial woven nylon fabric.

  1. Materials for microfluidic chip fabrication.

    Science.gov (United States)

    Ren, Kangning; Zhou, Jianhua; Wu, Hongkai

    2013-11-19

    Through manipulating fluids using microfabricated channel and chamber structures, microfluidics is a powerful tool to realize high sensitive, high speed, high throughput, and low cost analysis. In addition, the method can establish a well-controlled microenivroment for manipulating fluids and particles. It also has rapid growing implementations in both sophisticated chemical/biological analysis and low-cost point-of-care assays. Some unique phenomena emerge at the micrometer scale. For example, reactions are completed in a shorter amount of time as the travel distances of mass and heat are relatively small; the flows are usually laminar; and the capillary effect becomes dominant owing to large surface-to-volume ratios. In the meantime, the surface properties of the device material are greatly amplified, which can lead to either unique functions or problems that we would not encounter at the macroscale. Also, each material inherently corresponds with specific microfabrication strategies and certain native properties of the device. Therefore, the material for making the device plays a dominating role in microfluidic technologies. In this Account, we address the evolution of materials used for fabricating microfluidic chips, and discuss the application-oriented pros and cons of different materials. This Account generally follows the order of the materials introduced to microfluidics. Glass and silicon, the first generation microfluidic device materials, are perfect for capillary electrophoresis and solvent-involved applications but expensive for microfabriaction. Elastomers enable low-cost rapid prototyping and high density integration of valves on chip, allowing complicated and parallel fluid manipulation and in-channel cell culture. Plastics, as competitive alternatives to elastomers, are also rapid and inexpensive to microfabricate. Their broad variety provides flexible choices for different needs. For example, some thermosets support in-situ fabrication of

  2. Thermoplastic microcantilevers fabricated by nanoimprint lithography

    DEFF Research Database (Denmark)

    Greve, Anders; Keller, Stephan Urs; Vig, Asger Laurberg;

    2010-01-01

    Nanoimprint lithography has been exploited to fabricate micrometre-sized cantilevers in thermoplastic. This technique allows for very well defined microcantilevers and gives the possibility of embedding structures into the cantilever surface. The microcantilevers are fabricated in TOPAS and are up...... to 500 μm long, 100 μm wide, and 4.5 μm thick. Some of the cantilevers have built-in ripple surface structures with heights of 800 nm and pitches of 4 μm. The yield for the cantilever fabrication is 95% and the initial out-of-plane bending is below 10 μm. The stiffness of the cantilevers is measured...

  3. Hangzhou Kelida Fabric Products Co.,Ltd

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Hangzhou Kelida Fabric Products Co.,Ltd is Iocated in Yuhang RenHe,a cradle of Liangzhu Culture.Developed from Hangzhou Kelida Textile Mill Co.,Ltd ,and as the National Fabric developing base,Kelida has imported more than 70 SMITG6300S360 jacquard looms from Italy,and STAWBLI2688 looms from France.All above facilities make KELIDA a succesful weaving mill who has the production capacity of six million meters of fabric and three million sets of finished goods per year.

  4. Design, fabrication and installation of irradiation facilities

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Bong Shick; Kim, Y. S.; Lee, C. Y. and others

    1999-03-01

    The principal contents of this project are to design, fabricate and install the steady-state fuel test loop in HANARO for nuclear technology development. Procurement and fabrication of main equipment, licensing and technical review for fuel test loop have been performed during 2 years(1997, 1998) for this project. Following contents are described in the report. - Procurement and fabrication of the equipment, piping for OPS - IPS manufacture - License - Technical review and evaluation of the FTL facility. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and review ofHANARO interface have been performed respectively. (author)

  5. Heat Generation by Polypyrrole Coated Glass Fabric

    Directory of Open Access Journals (Sweden)

    A. M. Rehan Abbasi

    2013-01-01

    Full Text Available Vapor deposition technique was employed to coat polypyrrole (PPy on glass substrate using FeCl3 as oxidant and p-toluenesulfonic acid (−OTs as doping agent. The Joule heating effect of PPy coated E-glass fabric was studied by supplying various DC electric fields. The coated fabric exhibited reasonable electrical stability, possessed medium electrical conductivity and was effective in heat generation. An increase in temperature of conductive fabric subjected to constant voltage was observed whereas decrease in power consumption was recorded. Thickness of PPy coating on glass fibers was analyzed by Laser confocal microscope and scanning electron microscope.

  6. FABRICATION OF PHOTONIC CRYSTAL WITH SUPERLATTICES

    Institute of Scientific and Technical Information of China (English)

    SUN Cheng; Chen Haihua; Zhang Jizhong; Wei Hongmei; Gu Zhongze

    2006-01-01

    A novel technique was used to fabricate three-dimensional photonic crystals with superlattices. The super structure was fabricated by assembling monodispersed microspheres in the grooves of the scales of morpho butterfly, which makes the photonic crystal being composed of two kinds of different photonic structures (natural groove structure of butterfly wing and artificial microspherical colloids arrangement). The superstructural photonic crystal exhibits some unique optical properties different from both the butterfly wing and the colloidal crystal. The approach exhibited here provides a new way for fabricate photonic crystals with superlattices.

  7. APS Storage Ring vacuum chamber fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Goeppner, G.A.

    1990-01-01

    The 1104-m circumference Advanced Photon Source Storage Ring Vacuum System is composed of 240 individual sections, which are fabricated from a combination of aluminum extrusions and machined components. The vacuum chambers will have 3800 weld joints, each subject to strict vacuum requirements, as well as a variety of related design criteria. The vacuum criteria and chamber design are reviewed, including a discussion of the weld joint geometries. The critical fabrication process parameters for meeting the design requirements are discussed. The experiences of the prototype chamber fabrication program are presented. Finally, the required facilities preparation for construction activity is briefly described. 6 refs., 6 figs., 1 tab.

  8. Laser-assisted fabrication of materials

    CERN Document Server

    Manna, Indranil

    2013-01-01

    Laser assisted fabrication involves shaping of materials using laser as a source of heat. It can be achieved by removal of materials (laser assisted cutting, drilling, etc.), deformation (bending, extrusion), joining (welding, soldering) and addition of materials (surface cladding or direct laser cladding). This book on ´Laser assisted Fabrication’ is aimed at developing in-depth engineering concepts on various laser assisted macro and micro-fabrication techniques with the focus on application and a review of the engineering background of different micro/macro-fabrication techniques, thermal history of the treated zone and microstructural development and evolution of properties of the treated zone.

  9. Silicon fabric for multi-functional applications

    KAUST Repository

    Sevilla, Galo T.

    2013-06-01

    This paper reports a generic process flow to fabricate mechanically flexible and optically semi-transparent thermoelectric generators (TEGs), micro lithium-ion batteries (μLIB) and metal-oxide-semiconductor capacitors (MOSCAPs) on mono-crystalline silicon fabric platforms from standard bulk silicon (100) wafers. All the fabricated devices show outstanding mechanical flexibility and performance, making an important step towards monolithic integration of Energy Chip (self-powered devices) including energy harvesters and electronic devices on flexible platforms. We also report a recyclability process for the remaining bulk substrate after release, allowing us to achieve a low cost flexible platform for high performance applications. © 2013 IEEE.

  10. Strength Properties of 3D Solid Orthogonal Panel Fabrics

    Institute of Scientific and Technical Information of China (English)

    YANG Cai-yun; LI Jia-lu

    2004-01-01

    This paper investigates the related strength properties of 3D solid orthogonal panel fabrics under the condition of low strain, then analyses the response of these fabrics to low tensile loads, as well as presents how it is possible to deduce the tensile properties of 3D solid orthogonal panel fabrics from the known properties of their constituent yarns and the fabric structural geometry while fabrics suffer from low strain (less than 10%). The experiments indicate that the relationship between stress and strain for 3D solid orthogonal panel fabrics is parabolic, and the relationship between fabric strain and yarn strain is linear. In addition, yarn strain is much less than fabric strain.

  11. Electrical Ground Support Equipment Fabrication, Specification for

    Science.gov (United States)

    Denson, Erik C.

    2014-01-01

    This document specifies parts, materials, and processes used in the fabrication, maintenance, repair, and procurement of electrical and electronic control and monitoring equipment associated with ground support equipment (GSE) at the Kennedy Space Center (KSC).

  12. BIAXIAL TENSILE TESTS OF COATED FABRICS

    Science.gov (United States)

    This report discusses the design, operation, and purpose of a new biaxial tensile test instrument to measure the stress-strain behavior of fabrics...comparison is made between these data and previous work performed with other tensile test equipment.

  13. Nanotechnology in the Fabrication of Protein Microarrays.

    Science.gov (United States)

    Fuentes, Manuel; Díez, Paula; Casado-Vela, Juan

    2016-01-01

    Protein biochips are the heart of many medical and bioanalytical applications. Increasing interest of protein biochip fabrication has been focused on surface activation and subsequent functionalization strategies for the immobilization of these molecules.

  14. Fabrication of 3D Silicon Sensors

    Energy Technology Data Exchange (ETDEWEB)

    Kok, A.; Hansen, T.E.; Hansen, T.A.; Lietaer, N.; Summanwar, A.; /SINTEF, Oslo; Kenney, C.; Hasi, J.; /SLAC; Da Via, C.; /Manchester U.; Parker, S.I.; /Hawaii U.

    2012-06-06

    Silicon sensors with a three-dimensional (3-D) architecture, in which the n and p electrodes penetrate through the entire substrate, have many advantages over planar silicon sensors including radiation hardness, fast time response, active edge and dual readout capabilities. The fabrication of 3D sensors is however rather complex. In recent years, there have been worldwide activities on 3D fabrication. SINTEF in collaboration with Stanford Nanofabrication Facility have successfully fabricated the original (single sided double column type) 3D detectors in two prototype runs and the third run is now on-going. This paper reports the status of this fabrication work and the resulted yield. The work of other groups such as the development of double sided 3D detectors is also briefly reported.

  15. Moisture Transport for Reaction Enhancement in Fabrics

    Directory of Open Access Journals (Sweden)

    Phillip Gibson

    2013-01-01

    Full Text Available The role of water in protective fabrics is critical to comfort and material performance. Excessive perspiration in clothing causes discomfort, and bound water can adversely affect the ability of carbon to adsorb chemicals. Yet the presence of water can also improve the moisture vapor transport of protective polymer films, and is essential for the hydrolytic destruction of nerve agents. Reported here are the findings of wicking and drying experiments conducted on various hydrophilic and hydrophobic cover fabrics that demonstrate the influence of wetting on permeation through fabrics. The influence of water content on reactive polymers capable of degrading nerve agent simulant is also discussed, and the importance of a novel “delivery system” for water to the reactive components through the use of a wicking fabric is introduced.

  16. Fabrics China Creation Show Held in Shanghai

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    On August 5-6th,the 3rd Fabrics China Creation Show (one series events of Reach & Touch),organized by China National Textile & Apparel Council and National Textile Development Center,was held in Shanghai,

  17. Studies on Wicking Behaviour of Polyester Fabric

    Directory of Open Access Journals (Sweden)

    Arobindo Chatterjee

    2014-01-01

    Full Text Available This paper aims to investigate vertical wicking properties of polyester fabric based on change in sample direction and change in tension. Also experimental results are compared with theoretical results. Polyester fabric made out of spun yarn with four types of variation in pick density was used. Theoretical values of vertical wicking were calculated by using Lucas-Washburn equation and experimental results were recorded using strip test method. Maximum height reached experimentally in both warp way and weft way is more than that of the theoretical values. The maximum height attained by fabric experimentally in weft is more as compared to warp way. Vertical wicking increases with increase in tension. This paper is focused on wicking which plays a vital role in determining comfort and moisture transport behavior of fabric.

  18. Free form fabrication of thermoplastic composites

    Energy Technology Data Exchange (ETDEWEB)

    Kaufman, S.G.; Spletzer, B.L.; Guess, T.R.

    1998-02-01

    This report describes the results of composites fabrication research sponsored by the Laboratory Directed Research and Development (LDRD) program at Sandia National Laboratories. They have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.

  19. Laminate mechanics for balanced woven fabrics

    NARCIS (Netherlands)

    Akkerman, Remko

    2006-01-01

    Laminate mechanics equations are presented for composites with balanced woven fabric reinforcements. It is shown that mimicking these textile composites with equivalent transversely isotropic (‘unidirectional’) layers requires disputable manipulations. Various micromechanics predictions of textile

  20. Carbon nanotube collimator fabrication and application

    Science.gov (United States)

    Chow, Lee; Chai, Guangyu; Schenkel, Thomas

    2010-07-06

    Apparatus, methods, systems and devices for fabricating individual CNT collimators. Micron size fiber coated CNT samples are synthesized with chemical vapor deposition method and then the individual CNT collimators are fabricated with focused ion beam technique. Unfocused electron beams are successfully propagated through the CNT collimators. The CNT nano-collimators are used for applications including single ion implantation and in high-energy physics, and allow rapid, reliable testing of the transmission of CNT arrays for transport of molecules.

  1. Fabrication of Polymer Optical Fibre (POF Gratings

    Directory of Open Access Journals (Sweden)

    Yanhua Luo

    2017-03-01

    Full Text Available Gratings inscribed in polymer optical fibre (POF have attracted remarkable interest for many potential applications due to their distinctive properties. This paper overviews the current state of fabrication of POF gratings since their first demonstration in 1999. In particular we summarize and discuss POF materials, POF photosensitivity, techniques and issues of fabricating POF gratings, as well as various types of POF gratings.

  2. Fabrication of a Terahertz Imaging System

    Science.gov (United States)

    2007-11-02

    portable Stirling Cycle coolers . This SiC-based THz source, or other THz sources still under development, can replace the CO2 laser used in the...1 DARPA PROJECT FINAL REPORT PROJECT TITLE: Fabrication of a Terahertz Imaging System PRINCIPAL INVESTIGATORS: Profs. James Kolodzey and...29 2004 OBJECTIVE: Demonstration of a THz imaging system , constructed using commercial components and devices fabricated at the University of

  3. Influence of Fabric Geometrical Structure on Bonding of the Fabric Reinforced Cement Composites

    Institute of Scientific and Technical Information of China (English)

    YU Qiao-zhen

    2007-01-01

    Influence of fabric geometrical parameters,including the number of filling yams per 10 cm, yarntwist and fiber type, on bonding of the fabric reinforcedcement composites is studied by fabric pull-out test andSEM microstructure analysis. The results show that thebonding strength increase with the increase of the numberof filling yams per 10 cm in the range of this study. Butthe influence of fabric count on the interfacial bonding isdual and there is a critical value. The twist of yarns hasa little effect on the bending strength and interfacialbonding behaves of nylon fabric reinforced cementcomposites. There is an optimum twist range. Withinthis range, the bonding strength increase slowly with theincrease of yarn twist. Beyond this range, it is versus.The bonding strength is strongly affected by the fabriccharacter. The bonding between the nylon fiber fabricand cement is good; that of between glass fiber fabric andcement is moderate and that of between the carbon fiberfabric and cement is poor.

  4. EIT-Based Fabric Pressure Sensing

    Directory of Open Access Journals (Sweden)

    A. Yao

    2013-01-01

    Full Text Available This paper presents EIT-based fabric sensors that aim to provide a pressure mapping using the current carrying and voltage sensing electrodes attached to the boundary of the fabric patch. Pressure-induced shape change over the sensor area makes a change in the conductivity distribution which can be conveyed to the change of boundary current-voltage data. This boundary data is obtained through electrode measurements in EIT system. The corresponding inverse problem is to reconstruct the pressure and deformation map from the relationship between the applied current and the measured voltage on the fabric boundary. Taking advantage of EIT in providing dynamical images of conductivity changes due to pressure induced shape change, the pressure map can be estimated. In this paper, the EIT-based fabric sensor was presented for circular and rectangular sensor geometry. A stretch sensitive fabric was used in circular sensor with 16 electrodes and a pressure sensitive fabric was used in a rectangular sensor with 32 electrodes. A preliminary human test was carried out with the rectangular sensor for foot pressure mapping showing promising results.

  5. Silver nanowire-functionalized cotton fabric.

    Science.gov (United States)

    Nateghi, Mohammad R; Shateri-Khalilabad, Mohammad

    2015-03-01

    In this study, general functionalization of cotton fabric by loading silver nanowires (AgNWs) on cotton surface is reported. Initially, AgNWs were synthesized by a polyol process and then were conformal coated onto individual cotton fibers through a simple "dip and dry" process. SEM images revealed a thin and uniform AgNWs coating on the cotton microfibers which was supported by a surface chemical analysis by EDX. The average electrical surface resistivity of the fabric coated with conductive network of AgNWs was measured to be 27.4 Ω/sq. Incubating the modified fabric with either Escherichia coli or Staphylococcus aureus demonstrated that the fabric had substantial antimicrobial capacity against both Gram-positive and Gram-negative bacteria (100% microbial death). The fabric also showed excellent UV-blocking ability with the UV protection factor of 113.14. The fluorosilane coated AgNWs-loaded fabric displayed stable superhydrophobicity with CA and SHA values of 156.2°±3.2° and 7°, respectively.

  6. Breathability Characterization of Ballistic Fabrics, Including Shear Thickening Fluid-Treated Fabrics

    Science.gov (United States)

    2008-03-01

    fabrics treated with STFs. STFs are materials that are flowable at low stress levels but transition to a solid-like state when subjected to higher...Treated Fabrics. Composites Science and Technology 2007, 67, 565–578. 4. Decker, M. J.; Egres, R. G.; Wetzel, E. D.; Wagner, N. J. Low Velocity...Ballistic Properties of Shear Thickening Fluid (Stf)-Fabric Composites . Proceedings of the 22nd International Symposium on Ballistics, Vancouver, BC

  7. New stereo precise matching method for free-form surface measurement with computer vision%用于自由曲面视觉测量的立体精匹配方法

    Institute of Scientific and Technical Information of China (English)

    张爱武; 闫雪萍; 胡少兴; 李明哲

    2001-01-01

    根据立体视觉原理,针对自由曲面视觉测量的实际情况,文中将多种方法融合为一体用于立体匹配,提出一种亚像素级的立体精匹配方法。首先利用投影光栅,在曲面上形成变形条纹,采用小波变换检测出像素级的离散边缘点;在此基础上,提出搜索式无监督聚类拟合匹配算法,将边缘点按实际边缘情况分为不同组别,并用三次B样条将离散的边缘点拟合成连续曲线;根据对极约束特性,实现亚像素级的立体精匹配,解决了交向摆放姿态的双目立体视觉系统的匹配问题。%A new stereo precise matching method for free-form surface measurement with computer vision at subpixel level was proposed, which combined many algorithms. Firstly, using projection grating, distortion stripes were created on the curve surface. Some points of stripe edges were detected with wavelet transform. Secondly, a non-supervisor clustering searching fitting algorithm was discussed. So all of edge points were divided into different groups according to stripe edges, the edge points were fitted by interpolating cubic B-spline, and the fitted curves were recognized and marked. Lastly, corresponding points on every curve were exactly matched based on epipolar constraint, and the coordinates of the corresponding points were calculated. Therefore, the stereo matching at subpixel level for double cameras of converging optical-axis is completed successfully.

  8. 叶片型面曲率属性对数控铣削加工过程的影响%Effect of curvature attribute of free-form surface on CNC milling process

    Institute of Scientific and Technical Information of China (English)

    王明海; 李晓鹏

    2013-01-01

    提出了一种基于曲面曲率属性分析数控铣削加工过程的方法,该方法通过在构建的自由曲面上规划走刀轨迹,建立刀位轨迹等参数曲线,来分析等参数曲线曲率属性对加工干涉和加工带宽度的影响.同时,通过对刀位轨迹和残留高度与曲面曲率属性之间关系的研究,获得了影响数控铣削加工效率、加工精度及发生干涉的一些规律.此外,研究表明通过对刀具半径、残留高度与加工表面曲率之间的吻合关系曲线合理优化,可有效提高加工带宽度.试验结果证明该曲面曲率属性分析数控铣削加工过程的方法是有效的,加工效率可提高5%~8%.%A method was presented to analyze the computer-numerical-control (CNC) milling process based on characteristics of the curvature of curved surface. It applied differential geometry theory to CNC milling process. This method was employed to analyze the effects of the curvature attributes of isoparametric curves on the interference and cutting width during the process through planning the cutting path on the constructed free-form surface and establishing cutting path isoparametric curve. At the same time, according to the research on the relationship among the cutting path, the scallop height and the attributes of curvature of curve, some laws affecting the machining efficiency, accuracy and interference were obtained. In addition, the research shows that the cutting width can be improved effectively by optimizing the anastomosis curve of the cutting tool radius, the scallop height and machined surface's curvature. The experimental results show the effectiveness of the method in analyzing CNC milling process based on the attributes of the curvature of curves, the machining efficiency can be increased 5% ~ 8%.

  9. Fabricating plasmonic components for nano-and meta-photonics

    DEFF Research Database (Denmark)

    Boltasseva, Alexandra; Nielsen, Rasmus Bundgaard; Jeppesen, Claus;

    2009-01-01

    Different fabrication approaches for realization of metal-dielectric structures supporting propagating and localized surface plasmons are described including fabrication of nanophotonic waveguides and plasmonic nanoantennae.......Different fabrication approaches for realization of metal-dielectric structures supporting propagating and localized surface plasmons are described including fabrication of nanophotonic waveguides and plasmonic nanoantennae....

  10. Evaluation of Fabric Hand with Grey Element Model

    Institute of Scientific and Technical Information of China (English)

    CHEN Dong-sheng; GAN Ying-jin; BAI Yue

    2004-01-01

    A premium composite grey element model is established and used for objective evaluation of fabric hand. Fabric hand is regarded as a grey system and the model is composed of fabric mechanical properties, which are primary hand attributes. Based on comparison with a standard model, fabric hand can be objectively evaluated.

  11. Recommendations on Composite Socket Fabrication Based Upon Experimental Results

    Science.gov (United States)

    2009-06-20

    Background 1 Socket Fabrication 1 Vacuum Assisted Resin Transfer Molding ( VARTM ) 3 Socket Manufacturing versus Traditional VARTM 4 Flat Panel Testing...Sockets are fabricated using techniques which are similar to Vacuum Assisted Resin Transfer Molding ( VARTM ). A discussion of socket fabrication...traditional VARTM processing, and the important differences between the two, will provide an important background. Socket Fabrication A positive mold is

  12. Effective thermal conductivity of complicated hierarchic multilayer fabric

    Directory of Open Access Journals (Sweden)

    Fan Jie

    2014-01-01

    Full Text Available Warm retention property of fabric is one of the most important factors for clothing comfortability. The worm retention efficiency of a multilayer fabric with hierarchic inner structure was investigated based on its geometric feature. The thermal resistance of the multilayer fabric increases as the layer of the fabric increases.

  13. Axis-motion Formulas of Free-form Machine Tool Solved by Optimization Algorithm and It's Influence on Tooth-surface Error%基于优化算法的Free-form型机床各轴.运动方程及其对齿面误差的影响

    Institute of Scientific and Technical Information of China (English)

    唐进元; 王智泉; 李友元

    2011-01-01

    According to the principle of the transformation from the summary of traditional-cradle machine tool to the one of free-form machine tool-assuring the orientation between the cutter axis and the work-piece axis during the process, axis-motion formulas in the form of polynomial for free-form machine tool were fitted with the least square method. The procedure was accomplished via exemplifying No. 116 gear generator for traditional-cradle machine tool, and deducing the coordinate transformation matrixes under these two kinds of machine tool. Correctness of the procedure is validated by an example, which shows that the coordinate transformation matrixes under these two kinds of machine tool coincide, the distance between the tooth surface virtually manufactured by axis-motion formulas in the software of CATIA and the theoretical points lies in the range from Omm to 0.009mm, and the distance can be controlled to a smaller one. The influence of axis-motion error on tooth-surface error was investigated, and axis B was found to be the one influencing tooth surface most significantly. This partially provides theoretical basis for improving the manufacturing accuracy of free-form machine tool.%以No.116铣齿机为例,通过推导传统摇台型机床、Free-form型机床中的坐标变换矩阵,根据运动等效转换的原则,应用最小二乘优化原理,用多项式拟合出Free-form型机床各轴的运动方程.通过算例分析,传统摇台型机床与Free-form型机床中的坐标变换矩阵高度吻合,用各轴运动方程在CATIA软件中虚拟加工出的螺旋锥齿轮齿面与理论齿面上的点的距离在0.009mm以内,且该值可控制在0.00001mm以内,验证了该转换方法的正确性.在此基础上,分析了Free-form型机床各轴运动误差对齿面误差的影响,发现B轴为对齿面影响最大的轴,为提高Free-form型机床的制造精度提供了部分理论依据.

  14. 基于能量法的自由曲面空间网格结构光顺与形态优化方法%FAIRING AND CONFIGURATION OPTIMIZATION METHOD OF FREE-FORM SPACE GRID STRUCTURES BASED ON ENERGY METHOD

    Institute of Scientific and Technical Information of China (English)

    李娜; 陆金钰; 罗尧治

    2011-01-01

    该文对自由曲面空间网格结构造型中出现的网格光顺与形态优化问题进行了较为深入的研究。结合双三次准均匀B样条曲面的映射法网格划分技术,引入曲面能量法光顺准则,通过光顺因子的调整进行自由曲面网格结构的光顺控制,并得到光顺因子与网格结构形态特性的影响规律。在此基础上,提出以光顺因子为优化设计变量,以网格形状质量系数、杆件单元长度偏差及高斯曲率特征为设计指标的网格形态优化的多目标函数。经优化求解得到所需的最优形态空间网格结构,并由解空间给出优化过程的原理性解释。该文中若干自由曲面空间网格结构的优化分析验证了该文方法的实用性与可靠性。%The thorough study on the fairing and configuration optimization of free-form space grid structures is presented. Combined with mapping technology of bicubic quasi-uniform B-spline surfaces, the energy method is introduced to smooth free-form space grid structures through a fairing factor adjustment, and the effects of a fairing factor on morphological characteristics of a grid structure are investigated. On this basis, the fairing factor is set as the design variable, and the multi-objective optimum function, whose objective variables are the quality factor of a grid form, the tolerance of elements length, and the characteristic of Gaussian curvature, is proposed. The optimum configuration of a space grid structure is finally achieved from the solution of a multi-objective optimum function, and the nature of the optimum process is interpreted by the solution space. The analyses of several free-form surface grid structures verify the practicality and reliability of the method discussed in the paper.

  15. Composite fabrication via resin transfer molding technology

    Energy Technology Data Exchange (ETDEWEB)

    Jamison, G.M.; Domeier, L.A.

    1996-04-01

    The IMPReS (Integrated Modeling and Processing of Resin-based Structures) Program was funded in FY95 to consolidate, evaluate and enhance Sandia`s capabilities in the design and fabrication of composite structures. A key driver of this and related programs was the need for more agile product development processes and for model based design and fabrication tools across all of Sandia`s material technologies. A team of polymer, composite and modeling personnel was assembled to benchmark Sandia`s existing expertise in this area relative to industrial and academic programs and to initiate the tasks required to meet Sandia`s future needs. RTM (Resin Transfer Molding) was selected as the focus composite fabrication technology due to its versatility and growing use in industry. Modeling efforts focused on the prediction of composite mechanical properties and failure/damage mechanisms and also on the uncured resin flow processes typical of RTM. Appropriate molds and test composites were fabricated and model validation studies begun. This report summarizes and archives the modeling and fabrication studies carried out under IMPReS and evaluates the status of composite technology within Sandia. It should provide a complete and convenient baseline for future composite technology efforts within Sandia.

  16. Fabrication of preliminary fuel rods for SFR

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sun Ki; Oh, Seok Jin; Ko, Young Mo; Woo, Youn Myung; Kim, Ki Hwan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-05-15

    Metal fuels was selected for fueling many of the first reactors in the US, including the Experimental Breeder Reactor-I (EBR-I) and the Experimental Breeder Reactor-II (EBR-II) in Idaho, the FERMI-I reactor, and the Dounreay Fast Reactor (DFR) in the UK. Metallic U.Pu.Zr alloys were the reference fuel for the US Integral Fast Reactor (IFR) program. Metallic fuel has advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant and inherent passive safety. U-Zr-Pu alloy fuels have been used for SFR (sodium-cooled fast reactor) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. Fabrication technology of metallic fuel for SFR has been in development in Korea as a national nuclear R and D program since 2007. For the final goal of SFR fuel rod fabrication with good performance, recently, three preliminary fuel rods were fabricated. In this paper, the preliminary fuel rods were fabricated, and then the inspection for QC(quality control) of the fuel rods was performed

  17. Fabrication and Characterization of SMA Hybrid Composites

    Science.gov (United States)

    Turner, Travis L.; Lach, Cynthia L.; Cano, Robert J.

    2001-01-01

    Results from an effort to fabrication shape memory alloy hybrid composite (SMAHC) test specimens and characterize the material system are presented in this study. The SMAHC specimens are conventional composite structures with an embedded SMA constituent. The fabrication and characterization work was undertaken to better understand the mechanics of the material system, address fabrication issues cited in the literature, and provide specimens for experimental validation of a recently developed thermomechanical model for SMAHC structures. Processes and hardware developed for fabrication of the SMAHC specimens are described. Fabrication of a SMA14C laminate with quasi-isotropic lamination and ribbon-type Nitinol actuators embedded in the 0' layers is presented. Beam specimens are machined from the laminate and are the focus of recent work, but the processes and hardware are readily extensible to more practical structures. Results of thermomechanical property testing on the composite matrix and Nitinol ribbon are presented. Test results from the Nitinol include stress-strain behavior, modulus versus temperature. and constrained recovery stress versus temperature and thermal cycle. Complex thermomechanical behaviors of the Nitinol and composite matrix are demonstrated, which have significant implications for modeling of SMAHC structures.

  18. Reshaping technique for MOEM system fabrication

    Science.gov (United States)

    Okyar, Murat M.; Sun, Xiqing; Carr, William N.

    1998-09-01

    Today, the fabrication of microactuators and micromechanical parts is merely based on IC fabrication technologies. However, the 2D world of microelectronics sets a limit to the 3D micromechanical world. With a new micromachining technology, reshaping, which combines advantages of 2D IC fabrication with the third dimension of the mechanical world, a surface micromachined polycrystalline structure can be deformed to any desired 3D shape. In this work, this technique is employed for the first time to realize 3D actuators, and micro-opto-electro-mechanical systems. In this work, the design, fabrication and characterization of a micromirror are discussed. The structure is reshaped in such a way that the mirror platform, which is placed between two bimorph actuators, is tilted at a desired angle. The experimental results of electro-thermally actuated structure are in good agreement with the numerical results carried out by using IntelliCAD, an FEA tool to design and simulate MEMS. The reshaped micromirror demonstrates how reshaping technology eliminates complicated, silicon area consuming actuators. The fabrication steps of the micromirror are much simpler than those of previously reported device. A barcode scanner system employing reshaped micromirrors and optical filters is proposed as one example of many possible reshaped 3D MOEM Systems.

  19. Fabrication of polydopamine-coated superhydrophobic fabrics for oil/water separation and self-cleaning

    Science.gov (United States)

    Xu, Zhanglian; Miyazaki, Koji; Hori, Teruo

    2016-05-01

    We report a fabric coating method inspired the superhydrophobic properties of lotus leaves and the strong adhesion of the adhesive proteins in mussels. Dopamine, which mimics the single units of the adhesive mussel proteins, was polymerized in an alkaline aqueous solution to coat the surface of fabrics. The versatile reactivity of polydopamine allows subsequent Ag deposition to form a lotus-leaf-like rough structure on the fabric surface. The composite fabric exhibited high water repellence after fluorination. Because dopamine can adhere to all kinds of materials, this method can be applied to many fabrics regardless of their properties and chemical compositions using a universal process. The modified fabrics exhibited excellent anti-wetting and self-cleaning properties with contact angles of >150° and sliding angles lower than 9°. The fabrics also efficiently separated oil from oil/water mixtures under various conditions. Our method is versatile and simple compared with other hydrophobic treatment methods, which usually only work on one type of fabric.

  20. Development of technology for fabrication of lithium CPS on basis of CNT-reinforced carboxylic fabric

    Energy Technology Data Exchange (ETDEWEB)

    Tazhibayeva, Irina, E-mail: tazhibayeva@ntsc.kz [Institute of Atomic Energy, National Nuclear Center of RK, Kurchatov (Kazakhstan); Baklanov, Viktor; Ponkratov, Yuriy [Institute of Atomic Energy, National Nuclear Center of RK, Kurchatov (Kazakhstan); Abdullin, Khabibulla [Institute of Experimental and Theoretical Physics of Kazakh National University, Almaty (Kazakhstan); Kulsartov, Timur; Gordienko, Yuriy; Zaurbekova, Zhanna [Institute of Atomic Energy, National Nuclear Center of RK, Kurchatov (Kazakhstan); Lyublinski, Igor [JSC «Red Star», Moscow (Russian Federation); NRNU «MEPhI», Moscow (Russian Federation); Vertkov, Alexey [JSC «Red Star», Moscow (Russian Federation); Skakov, Mazhyn [Institute of Atomic Energy, National Nuclear Center of RK, Kurchatov (Kazakhstan)

    2017-04-15

    Highlights: • Preliminary study of carboxylic fabric wettability with liquid lithium is presented. • Preliminary studies of carboxylic fabric wettability with liquid lithium consist in carrying out of experiments at temperatures 673,773 and 873 К in vacuum during long time. • A scheme of experimental device for manufacturing of lithium CPS and matrix filling procedure with liquid lithium are presented. • The concept of lithium limiter with CPS on basis of CNT-reinforced carboxylic fabric is proposed. - Abstract: The paper describes the analysis of liquid lithium interaction with materials based on carbon, the manufacture technology of capillary-porous system (CPS) matrix on basis of CNT-reinforced carboxylic fabric. Preliminary study of carboxylic fabric wettability with liquid lithium is presented. The development of technology includes: microstructural studies of carboxylic fabric before its CNT-reinforcing; validation of CNT-reinforcing technology; mode validation of CVD-method for CNT synthesize; study of synthesized carbon structures. Preliminary studies of carboxylic fabric wettability with liquid lithium consist in carrying out of experiments at temperatures 673, 773 and 873 К in vacuum during long time. The scheme of experimental device for manufacturing of lithium CPS and matrix filling procedure with liquid lithium are presented. The concept of lithium limiter with CPS on basis of CNT-reinforced carboxylic fabric is proposed.

  1. Magnetic fabric, welding texture and strain fabric in the Nuraxi Tuff, Sardinia, Italy

    Science.gov (United States)

    Pioli, L.; Lanza, R.; Ort, M.; Rosi, M.

    2008-09-01

    Anisotropy of magnetic susceptibility (AMS) has been used to interpret flow directions in ignimbrites, but no study has demonstrated that the AMS fabric corresponds to the flow fabric. In this paper, we show that the AMS and strain fabric coincide in a high-grade ignimbrite, the Nuraxi Tuff, a Miocene rhyolitic ignimbrite displaying a wide variability of rheomorphic features and a well-defined magnetic fabric. Natural remanent magnetization (NRM) data indicate that the magnetization of the tuff is homogeneous and was acquired at high temperatures by Ti-magnetite crystals. Comparison between the magnetic fabric and the deformation features along a representative section shows that AMS and anisotropy of isothermal remanent magnetization (AIRM) fabric are coaxial with and reproduce the shape of the strain ellipsoid. Magnetic tests and scanning electron microscopy observations indicate that the fabric is due to trails of micrometer-size, pseudo-single domain, magnetically interacting magnetite crystals. Microlites formed along discontinuities such as shard rims and vesicle walls mimicking the petrofabric of the tuff. The fabric was thus acquired after deposition, before late rheomorphic processes, and accurately mimics homogeneous deformation features of the shards during welding processes and mass flow.

  2. Digital fabrication of textiles: an analysis of electrical networks in 3D knitted functional fabrics

    Science.gov (United States)

    Vallett, Richard; Knittel, Chelsea; Christe, Daniel; Castaneda, Nestor; Kara, Christina D.; Mazur, Krzysztof; Liu, Dani; Kontsos, Antonios; Kim, Youngmoo; Dion, Genevieve

    2017-05-01

    Digital fabrication methods are reshaping design and manufacturing processes through the adoption of pre-production visualization and analysis tools, which help minimize waste of materials and time. Despite the increasingly widespread use of digital fabrication techniques, comparatively few of these advances have benefited the design and fabrication of textiles. The development of functional fabrics such as knitted touch sensors, antennas, capacitors, and other electronic textiles could benefit from the same advances in electrical network modeling that revolutionized the design of integrated circuits. In this paper, the efficacy of using current state-of-the-art digital fabrication tools over the more common trialand- error methods currently used in textile design is demonstrated. Gaps are then identified in the current state-of-the-art tools that must be resolved to further develop and streamline the rapidly growing field of smart textiles and devices, bringing textile production into the realm of 21st century manufacturing.

  3. Analysis of Apparent Elasticity Constants of Woven Fabrics

    Institute of Scientific and Technical Information of China (English)

    董侠; 张建春; 张燕

    2001-01-01

    The woven fabric can be defined as orthogonal elastomer if the extension force that puts on the fabric is very small. Based on the precondition, the apparent elasticity constants of a woven fabric were analyzed theoretically in the paper. The bias angle (which is between weft yarns and extension direction ) affects apparent elasticity modulus and elasticity coefficient of the fabric in the extension direction. And the experiment describes fluxes of elasticity constants going with the bias angle of the fabric.

  4. Fabrication of submicron proteinaceous structures by direct laser writing

    Energy Technology Data Exchange (ETDEWEB)

    Serien, Daniela [Center for International Research on Integrative Biomedical Systems, Institute of Industrial Science, The University of Tokyo, 4-6-1 Komaba, Meguro-ku, 153-8505 Tokyo (Japan); Takeuchi, Shoji, E-mail: takeuchi@iis.u-tokyo.ac.jp [Center for International Research on Integrative Biomedical Systems, Institute of Industrial Science, The University of Tokyo, 4-6-1 Komaba, Meguro-ku, 153-8505 Tokyo (Japan); ERATO Takeuchi Biohybrid Innovation Project, Japan Science and Technology Agency, 4-6-1 Komaba, Meguro-ku, 153-8505 Tokyo (Japan)

    2015-07-06

    In this paper, we provide a characterization of truly free-standing proteinaceous structures with submicron feature sizes depending on the fabrication conditions by model-based analysis. Protein cross-linking of bovine serum albumin is performed by direct laser writing and two-photon excitation of flavin adenine dinucleotide. We analyze the obtainable fabrication resolution and required threshold energy for polymerization. The applied polymerization model allows prediction of fabrication conditions and resulting fabrication size, alleviating the application of proteinaceous structure fabrication.

  5. Focused electrojetting for nanoscale 3-D fabrication

    Science.gov (United States)

    Lee, Minhee; Kim, Ho-Young

    2012-11-01

    Although extreme miniaturization of components in integrated circuits and biochemical chips has driven the development of various nanofabrication technologies, three-dimensional fabrication of nanoscale objects is still in its infancy. Here we propose a novel method to fabricate a free-standing nanowall by the line-by-line deposition of electrospun polymer nanofibers. We show that the electrified nanojet, which tends to get unstable as traveling in free space due to the Coulombic repulsion, can be stably focused onto a narrow line of metal electrode. On the conducting line, the polymer nanojet is spontaneously folded successively to form a wall-like structure. We rationalize the period of spontaneous folding by balancing the tension in the polymer fiber with the electrostatic interaction of the fiber with the metal ground. This novel fabrication scheme can be applied for the development of three-dimensional bioscaffolds, nanofilters and nanorobots.

  6. New fabrication and applications of carbohydrate arrays.

    Science.gov (United States)

    Huang, Gangliang; Chen, Xin; Xiao, Feng

    2014-01-01

    Carbohydrate arrays are used as high-throughput screening platforms to study the carbohydrate-mediated recognition events for glycobiology. The polysaccharide arrays are easy to fabricate by non-covalently or covalently immobilizing polysaccharides onto array surfaces because polysaccharides have hydrophobic interactions. Oligosaccharides must be derived and covalently or non-covalently immobilized onto array surfaces to fabricate oligosaccharide arrays because they have hydrophilic interactions. At the moment, carbohydrate arrays are mainly used to study the carbohydrate-protein interactions and carbohydrate-binding lectins or antibodies, which are possible to be applied to clinics and diagnoses. This review mainly summed up the new fabrication strategies of carbohydrate arrays and their applications in recent four years.

  7. FABRIC DEFECT DETECTION USING STEERABLE PYRAMID

    Directory of Open Access Journals (Sweden)

    S. Mythili

    2011-05-01

    Full Text Available In this paper, a novel idea is proposed for fabric defect detection. De- fects are detected in the fabric using steerable pyramid along with a defect detection algorithm. Various steerable pyramid of four size 256*256, 128*128, 64*64, 32*32 and with four orientation bands 00,450, 900, 1350 are used. Utilizing a Steerable pyramid proved ade- quate in the representation of fabric images in multi-scale and multi- orientations; thus allowing defect detection algorithms to run more effectively. Defect detection algorithm identifies and locates the im- perfection in the defective sample using the statistics mean and stan- dard deviation. This statistics represents the relative amount of inten- sity in the texture and is sufficient to measure defects in the current model .The obtained result are compared with the existing methods wavelet based system and with Gaussian and Laplacian pyramid.

  8. Fabrication of patterned polymer nanowire arrays.

    Science.gov (United States)

    Fang, Hao; Yuan, Dajun; Guo, Rui; Zhang, Su; Han, Ray P S; Das, Suman; Wang, Zhong Lin

    2011-02-22

    A method for the large-scale fabrication of patterned organic nanowire (NW) arrays is demonstrated by the use of laser interference patterning (LIP) in conjunction with inductively coupled plasma (ICP) etching. The NW arrays can be fabricated after a short ICP etching of periodic patterns produced through LIP. Arrays of NWs have been fabricated in UV-absorbent polymers, such as PET (polyethylene terephthalate) and Dura film (76% polyethylene and 24% polycarbonate), through laser interference photon ablation and in UV transparent polymers such as PVA (polyvinyl acetate) and PP (polypropylene) through laser interference lithography of a thin layer of photoresist coated atop the polymer surface. The dependence of the structure and morphology of NWs as a function of initial pattern created by LIP and the laser energy dose in LIP is discussed. The absence of residual photoresist atop the NWs in UV-transparent polymers is confirmed through Raman spectroscopy.

  9. Fabrication and Testing of RF Structures

    CERN Document Server

    Jensen, E

    2004-01-01

    Modern RF structures make great demands on both materials and fabrication techniques. In addition to high required precision, they need to be compatible with ultra high vacuum, high power RF and the presence of particle beams. We introduce materials compatible with these demands and summarize their relevant characteristics. Methods of forming and joining follow, again with emphasis on those suited for the fabrication of accelerating structures, and we point out their limitations. We mention different tests which will be designed into the fabrication process, and describe in some detail the testing of the RF properties of accelerating structures. The following overview is non-exhaustive and limited to normal-conducting structures; many of the examples relate to a possible next-generation linear collider.

  10. Fabricating solid carbon porous electrodes from powders

    Energy Technology Data Exchange (ETDEWEB)

    Kaschmitter, James L. (Pleasanton, CA); Tran, Tri D. (Livermore, CA); Feikert, John H. (Livermore, CA); Mayer, Steven T. (San Leandro, CA)

    1997-01-01

    Fabrication of conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive dionization, and waste treatment. Electrodes fabricated from low surface area (<50 m.sup.2 /gm) graphite and cokes exhibit excellent reversible lithium intercalation characteristics, making them ideal for use as anodes in high voltage lithium insertion (lithium-ion) batteries. Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon compositives with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to be high surface area carbons, fuel cell electrodes can be produced.

  11. Fabricating solid carbon porous electrodes from powders

    Energy Technology Data Exchange (ETDEWEB)

    Kaschmitter, J.L.; Tran, T.D.; Feikert, J.H.; Mayer, S.T.

    1997-06-10

    Fabrication is described for conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive deionization, and waste treatment. Electrodes fabricated from low surface area (<50 m{sup 2}/gm) graphite and cokes exhibit excellent reversible lithium intercalation characteristics, making them ideal for use as anodes in high voltage lithium insertion (lithium-ion) batteries. Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon composites with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to high surface area carbons, fuel cell electrodes can be produced. 1 fig.

  12. Fabrication Phase of the Ignitor Program*

    Science.gov (United States)

    Mantovani, S.; Frosi, P.; Ramogida, G.; Coppi, B.

    2011-10-01

    The fabrication phase of the complete Ignitor machine has started by identifying at first the main industrial groups that have the capabilities to construct the main components of the machine. The ``translation'' of the drawings of the detailed design into fabrication drawings has been undertaken reconsidering the results of the structural analysis that has been carried out for all the machine elements. A special attention is being devoted to the robotic systems that have to be able to perform different functions during the final assembly of the machine and for its operation. The management structure necessary to carry out the entire fabrication effort has been established. The Italian Space Agency (A.S.I.) has been charged with the task of administrating the funds allocated for the construction of the core of the machine by the Italian government. * Sponsored in part by the U.S. DOE.

  13. Design, fabrication and installation of irradiation facilities

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Sung; Lee, C. Y.; Kim, J. Y.; Chi, D. Y.; Kim, S. H.; Ahn, S. H.; Kim, S. J.; Kim, J. K.; Yang, S. H.; Yang, S. Y.; Kim, H. R.; Kim, H.; Lee, K. H.; Lee, B. C.; Park, C.; Lee, C. T.; Cho, S. W.; Kwak, K. K.; Suk, H. C. [and others

    1997-07-01

    The principle contents of this project are to design, fabricate and install the steady-state fuel test loop and non-instrumented capsule in HANARO for nuclear technology development. This project will be completed in 1999, the basic and detail design, safety analysis, and procurement of main equipment for fuel test loop have been performed and also the piping in gallery and the support for IPS piping in reactor pool have been installed in 1994. In the area of non-instrumented capsule for material irradiation test, the fabrication of capsule has been completed. Procurement, fabrication and installation of the fuel test loop will be implemented continuously till 1999. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and safety analysis report has been submitted to KINS to get a license and review of HANARO interface have been performed respectively. (author). 39 refs., 28 tabs., 21 figs.

  14. Gentrification and community fabric in Chicago.

    Science.gov (United States)

    Betancur, John

    2011-01-01

    Critical authors of gentrification point to its deleterious impacts on displaced residents. Research on the nature or actual forms of impacts has not advanced much, however. This paper attempts to specify impacts on low-income racial/ethnic groups (Latinos in particular) in five Chicago neighbourhoods, with a particular focus on neighbourhood-based fabrics of support and advancement. Limited in their mobility and exchange value resources, lower-income groups depend on such fabrics far more than do the higher income. In fact, they have fewer choices and are most vulnerable to place-based shifts. The case seems especially challenging for minorities who, like European immigrants before them, depend largely on place-based platforms/social fabrics but, unlike them, confront the added factors of race and urban restructuring.

  15. A PARALLEL SWITCH FABRIC BASED ON CROSSBAR

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    With the increase of link rate, the arbitrator of centralized switch fabric becomes too complicated to implement. A parallel switch fabric based on crossbar, named as PSFBC (Parallel Switch Fabric Based on Crossbar), has been proposed in this paper. PSFBC is composed of k switches whose rate is 1/k of link', these switches exchange cells in parallel; this increases the arbitrator's period and make it easy to implement. Load is evenly distributed to each switch with FCFS (First Come First Serve) rule, it can keep the order of cells in one stream. A multi-class queue scheduling policy is used in PSFBC to ensure the quality of realtime streams. Experiments show that the load on each switch in PSFBC is well balanced, its average delay of cells is little and its performance is very close to centralized switch; and with the increase of number of parallel switches, the loss of PSFBC's performance keeps very small, it becomes easier to implement.

  16. CMOS MEMS Fabrication Technologies and Devices

    Directory of Open Access Journals (Sweden)

    Hongwei Qu

    2016-01-01

    Full Text Available This paper reviews CMOS (complementary metal-oxide-semiconductor MEMS (micro-electro-mechanical systems fabrication technologies and enabled micro devices of various sensors and actuators. The technologies are classified based on the sequence of the fabrication of CMOS circuitry and MEMS elements, while SOI (silicon-on-insulator CMOS MEMS are introduced separately. Introduction of associated devices follows the description of the respective CMOS MEMS technologies. Due to the vast array of CMOS MEMS devices, this review focuses only on the most typical MEMS sensors and actuators including pressure sensors, inertial sensors, frequency reference devices and actuators utilizing different physics effects and the fabrication processes introduced. Moreover, the incorporation of MEMS and CMOS is limited to monolithic integration, meaning wafer-bonding-based stacking and other integration approaches, despite their advantages, are excluded from the discussion. Both competitive industrial products and state-of-the-art research results on CMOS MEMS are covered.

  17. One-step fabrication of multifunctional micromotors

    Science.gov (United States)

    Gao, Wenlong; Liu, Mei; Liu, Limei; Zhang, Hui; Dong, Bin; Li, Christopher Y.

    2015-08-01

    Although artificial micromotors have undergone tremendous progress in recent years, their fabrication normally requires complex steps or expensive equipment. In this paper, we report a facile one-step method based on an emulsion solvent evaporation process to fabricate multifunctional micromotors. By simultaneously incorporating various components into an oil-in-water droplet, upon emulsification and solidification, a sphere-shaped, asymmetric, and multifunctional micromotor is formed. Some of the attractive functions of this model micromotor include autonomous movement in high ionic strength solution, remote control, enzymatic disassembly and sustained release. This one-step, versatile fabrication method can be easily scaled up and therefore may have great potential in mass production of multifunctional micromotors for a wide range of practical applications.Although artificial micromotors have undergone tremendous progress in recent years, their fabrication normally requires complex steps or expensive equipment. In this paper, we report a facile one-step method based on an emulsion solvent evaporation process to fabricate multifunctional micromotors. By simultaneously incorporating various components into an oil-in-water droplet, upon emulsification and solidification, a sphere-shaped, asymmetric, and multifunctional micromotor is formed. Some of the attractive functions of this model micromotor include autonomous movement in high ionic strength solution, remote control, enzymatic disassembly and sustained release. This one-step, versatile fabrication method can be easily scaled up and therefore may have great potential in mass production of multifunctional micromotors for a wide range of practical applications. Electronic supplementary information (ESI) available: Videos S1-S4 and Fig. S1-S3. See DOI: 10.1039/c5nr03574k

  18. Immediate CAD/ CAM Custom Fabricated Dental Implants

    Directory of Open Access Journals (Sweden)

    Jafar Kolahi

    2010-11-01

    Full Text Available Introduction: There will almost always be gaps between cylin-drical or screw shaped prefabricated implant surface and funnel-shaped tooth socket when an implant is placed immediately after tooth extraction. Hence expensive and difficult bone grafting is re-quired. A custom fabricated implant will be a pragmatic solution for this limitation.The hypothesis: First step following extraction of a tooth is data capture or scanning via a 3D scan method e.g. coordinate measuring machine or non-contact laser scanners such as triangulation range finder. Second step is reconstruction or modeling via editable CAD (computer-aided design model, allowing us to add retentive holes and correction of implant angle. Third step is fabrication via CAM (computer aided manufacturing followed by plasma cleaning process. Fourth step is insertion of the CAD/CAM custom fabricated one-stage implant in the fresh tooth socket. Optimal time for this step is 24-48 hours after extraction. The custom fabricated implant should not load 3-4 months. Usage of chlorhexidine mouth-rinse or chewing gum twice daily for 2 weeks and, in some cases oral antibiotic is recommended. Evaluation of the hypothesis: Contemporary dental implant system faced with several clinical and anatomical limitations such is low sinuses or nerve bundles. Complex and expensive surgical procedures such as nerve repositioning and sinus lift are frequently required. With custom fabricated implant we can overcome several of these limitations because insertion of custom fabricated implant will perform before alveolar bone recession.

  19. LONGITUDINALLY STRIPED FABRIC DESIGN WITH A MODIFIED WEIGHT

    Directory of Open Access Journals (Sweden)

    OANA Dorina

    2014-05-01

    Full Text Available There are cases when the mass of woven fabrics requiring amendment intervening in the internal structure of the fabric, the reason most often for economic reasons, but also for the diversification by look. The internal structure of striped fabric obtained by combining groups wire ties, densities and / or different fineness creates a specific case on change of fabric weight. Each stripe is a woven fabric whose features differ, in some cases significantly to the bars side by side. This is the reason why the change of mass of such a woven fabrics, it is not so simple as in the case of fabric with a uniform structure. Changing the whole of the fabric weight can be done by changing the mass of each partial woven fabrics.The proposed method for mass modification consists in identifying and determining the partial structural fabric components and their mass change. To change the mass densities chosen method which involves designing a woven fabrics with weft yarn density, so the fabric assembly reference model resulted in a new woven fabric with a mass change After studying the structural features of these fabrics, and methods used to design woven fabrics with weight change , it has been found that there are other ways to solve this problem they known by has can achieve the same results but the simplest way.

  20. Fabrication of Porous Bulk Metallic Glass

    Institute of Scientific and Technical Information of China (English)

    Keqiang QIU; Yinglei REN

    2005-01-01

    An open-cell porous bulk metallic glass (BMG)with a diameter of at least 6 mm was fabricated by using an U-turn quartz tube and infiltration casting aroundsoluble NaCl placeholders. The pore formation and glassy structure were examined by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the pores or cells are connected to each other and the specimenis composed of a mostly glassy phase.This paper provides a suitable method for fabrication of porous BMG and BMG with larger size in diameter.

  1. Fabrication of SWCNT based flexible chemiresistor

    Science.gov (United States)

    Rajput, Mayank; Kaur, Rajvinder; Das, S.; Kumar, Anil

    2016-04-01

    Carboxyl (-COOH) functionalized SWCNT chemiresistors have been realized on Kapton substrate patterned with Au microelectrodes by the drop casting of functionalized SWCNT dispersion in DI water. I-V measurements on fabricated chemiresistor showed ohmic behavior at different temperatures (25°C-120°C). The effect of bending on flexible functionalized SWCNT chemiresistor for different diameter has been measured. It has been found that bending at different radius of curvature doesn't change the ohmic behavior of fabricated chemiresistor. Achieved results are promising for cheap flexible electronic devices.

  2. Offshore structures: design/fabrication interface

    Energy Technology Data Exchange (ETDEWEB)

    Hordyk, M. (Billington Osborne-Moss Engineering Ltd. (GB))

    1988-01-01

    For some years there has been recognition from all sides of the offshore industry that the separation of designers and fabricators is the cause of unnecessarily expensive structures. The technical director of George Wimpey plc, described the gulf between the two as 'feudal' in his keynote presentation to a London conference in November 1984. This conference brought together the several disciplines working together (or separately) to design and fabricate offshore facilities, in an attempt to pool their experience and ideas so that more economic offshore installations could be produced in future. (author).

  3. Experimental investigation of braided fabric forming

    Science.gov (United States)

    Wang, Peng; Soulat, Damien; Legrand, Xavier; Zemni, Lilia; Jacquot, Pierre-Baptiste

    2016-10-01

    Woven and braided textile structures are largely used as the composite reinforcements. Forming of the continuous fibre reinforcements and thermoplastic resin commingled yarns can be performed at room temperature. The "cool" forming stage is well-controlled and more economical compared to thermoforming. Many studies have been addressed for carbon and glass fibres / thermoplastic commingled yarns reinforced composite forming for woven structure. On the contrary, few research works has deal with the natural fibre reinforced textile forming and none concerns the braided fabrics forming. In this present work, the Flax/Polyamide 12 commingled yarns are used to produce braided fabric and then to analyze their deformability behaviour.

  4. Nuclear fuel elements design, fabrication and performance

    CERN Document Server

    Frost, Brian R T

    1982-01-01

    Nuclear Fuel Elements: Design, Fabrication and Performance is concerned with the design, fabrication, and performance of nuclear fuel elements, with emphasis on fast reactor fuel elements. Topics range from fuel types and the irradiation behavior of fuels to cladding and duct materials, fuel element design and modeling, fuel element performance testing and qualification, and the performance of water reactor fuels. Fast reactor fuel elements, research and test reactor fuel elements, and unconventional fuel elements are also covered. This volume consists of 12 chapters and begins with an overvie

  5. Digital Jacquard Fabric Design in Colorful Mode

    Institute of Scientific and Technical Information of China (English)

    周赳

    2004-01-01

    Digital image design is one of advanced technique in textile design. The investigation into digital Jacquard textile design in the colorful mode is one form of research in digital Jacquard fabric design, which aimed at expanding past and present jacquard design and production methods towards innovative ends. In this paper, the design principles and design methods for unconventional digital Jacquard fabric design in colorful mode have been analyzed based on the new technologies and computer applied color theory. The results of this study will enhance further research in the area of digital textile.

  6. Computational modelling of buckling of woven fabrics

    CSIR Research Space (South Africa)

    Anandjiwala, RD

    2006-02-01

    Full Text Available generalized model of a plain woven fabric and subsequently for modifying Huang’s extension analysis. Although, Kang et al have utilized Huang’s bilinearity in their model, the obvious inconsistency of applying the classical beam theory to the textile problem... couple which influences the behaviour of textile materials, such as yarns and fabrics. This implies that M a = 0 and B = B*. When substituting these values in Equations (4) to (16) equations are obtained that are similar to the buckling of a strut...

  7. Design and Fabrication of Savonious Wind Mill

    Directory of Open Access Journals (Sweden)

    P. L. N. V. Aashrith

    2014-06-01

    Full Text Available The project deals with the design and fabrication of Savonius wind mill. Pw – Wind power (watt, and Power produced by the turbine Pt has been calculated using m – Mass flow rate (kg/s, Swept area of the windfall ,V- Velocity of the wind, Θ- Angular position of turbine, T- Torque obtained by wind, Pt- Shaft power , Cp- Power coffecient ,Ct- Torque co-efficient , μ – Tip speed ratio , r – Radius of rotor , d- Diameter of rotor ,w- Angular speed of rotor. Various operations involved in fabrication process and characteristics & specifications of wind turbine has been mentioned

  8. On the Forming Mechanism of the Cleaning Airflow of Pulse-jet Fabric Filters.

    Science.gov (United States)

    Jiying, Cai; Wenge, Hao; Cong, Zhang; Jiaqi, Yu; Ting, Wang

    2017-04-05

    -type rectifier tube is installed at the bag opening, the jet flow is converted to funnel flow whose cross-section velocity distribution is more uniform at the throat of rectifier tube due to the guided effects of upper tapered pipe. Then it is transited to stressful flow below bag opening via rectified effects of the lower dilated pipe. The results show that the gap between the static pressure of gas in the bag and the expected value is significantly reduced. The theoretical value of nozzle diameter is enlarged to compensate for two aspects of adverse effects of cleaning airflow and energy. This is because the flow is not a purely free-form jet from the nozzle to the entrance of the rectifier tube and because the gas suffers from local resistance while flowing through the rectifier tube. The numerical simulation and experiment show that the peak pressure of cleaning airflow in the filter bag is able to reach the expected value. The results confirm that the mechanism of pulse-jet cleaning airflow and the calculation method of the pulse-jet cleaning system structure and operating parameters offered in this study is correct. The study results provide scientific basis for designing the system of pulse-jet fabric filters.

  9. A facile fabrication of multifunctional knit polyester fabric based on chitosan and polyaniline polymer nanocomposite

    Science.gov (United States)

    Tang, Xiaoning; Tian, Mingwei; Qu, Lijun; Zhu, Shifeng; Guo, Xiaoqing; Han, Guangting; Sun, Kaikai; Hu, Xili; Wang, Yujiao; Xu, Xiaoqi

    2014-10-01

    Knit polyester fabric was successively modified and decorated with chitosan layer and polyaniline polymer nanocomposite layer in this paper. The fabric was firstly treated with chitosan to form a stable layer through the pad-dry-cure process, and then the polyaniline polymer nanocomposite layer was established on the outer layer by in situ chemical polymerization method using ammonium persulfate as oxidant and chlorhydric acid as dopant. The surface morphology of coated fabric was characterized by scanning electron microscopy (SEM), and the co-existence of chitosan layer and granular polyaniline polymer nanocomposite was confirmed and well dispersed on the fabric surface. The resultant fabric was endowed with remarkable electrical conductivity properties and efficient water-repellent capability, which also have been found stable after water laundering. In addition, the photocatalytic decomposition activity for reactive red dye was observed when the multifunctional knit polyester fabric was exposed to the illumination of ultraviolet lamp. These results indicated that chitosan and polyaniline polymer nanocomposite could form ideal multifunctional coatings on the surface of knit polyester fabric.

  10. Facile Fabrication of Multifunctional Hybrid Silk Fabrics with Controllable Surface Wettability and Laundering Durability.

    Science.gov (United States)

    Chen, Fengxiang; Yang, Huiyu; Liu, Xin; Chen, Dongzhi; Xiao, Xingfang; Liu, Keshuai; Li, Jing; Cheng, Fan; Dong, Binhai; Zhou, Yingshan; Guo, Zhiguang; Qin, Yong; Wang, Shimin; Xu, Weilin

    2016-03-02

    To obtain a hydrophobic surface, TiO2 coatings are deposited on the surface of silk fabric using atomic layer deposition (ALD) to realize a hierarchical roughness structure. The surface morphology and topography, structure, and wettability properties of bare silk fabric and TiO2-coated silk fabrics thus prepared are evaluated using scanning electron microscopy (SEM), field-emission scanning electron microscopy (FESEM), scanning probe microscope (SPM), X-ray diffraction (XRD), static water contact angles (WCAs), and roll-off angles, respectively. The surfaces of the silk fabrics with the TiO2 coatings exhibit higher surface roughnesses compared with those of the bare silk fabric. Importantly, the hydrophobic and laundering durability properties of the TiO2-coated silk fabrics are largely improved by increasing the thickness of the ALD TiO2 coating. Meanwhile, the ALD process has a litter effect on the service performance of silk fabric. Overall, TiO2 coating using an ALD process is recognized as a promising approach to produce hydrophobic surfaces for elastic materials.

  11. Influence of Warp Yarn Tension on Cotton Woven Fabric Structures

    Directory of Open Access Journals (Sweden)

    Uzma Syed

    2013-01-01

    Full Text Available Control of the warp and weft yarn tension is an important factor. In this research, effect of warp yarn tension variations on the quality of greige and dyed woven fabrics was investigated. Six fabric samples (three Plain and three Twill weaves were woven on shuttle loom at varied warp yarn tension. The fabric samples were then pre-treated and dyed (Drimarene Red Cl 5B, 3% owf using laboratory singeing machine and HT dyeing machine. Greige fabric quality such as fabric inspection, fabric length, fabric width, GSM (Gram per Square Meter, EPI (Ends per Inch, PPI (Picks per Inch, and dyed fabric quality such as L*, a*, b*, C, h o , (K/S ?max and fastness properties were assessed according to the standard. It has been observed that fabric samples, both Plain and Twill weave; woven at improper warp yarns tension gives rejected greige fabric quality and 1-7% lower (K/S 550nm values as compared to the fabric weave at requisite warp yarn tension such as 38-39cN for Plain fabric and 78cN for Twill fabric for 42x38 and 64x36 tex construction. Hence, among other weave faults, warp yarn tension variation has influence on the greige fabric quality as well as caused improper and uneven dyeing behavior.

  12. Fabrication of silicon molds for polymer optics

    DEFF Research Database (Denmark)

    Nilsson, Daniel; Jensen, Søren; Menon, Aric Kumaran

    2003-01-01

    A silicon mold used for structuring polymer microcavities for optical applications is fabricated, using a combination of DRIE (deep reactive ion etching) and anisotropic chemical wet etching with KOH + IPA. For polymer optical microcavities, low surface roughness and vertical sidewalls are often...

  13. Perspectives on digital fabrication in tomorrow's architecture

    DEFF Research Database (Denmark)

    2016-01-01

    . Furthermore, the production can take place in Denmark. In this Open Room we will discuss: What potentials for development lie in locally based production setups? How can architects and designers become more involved in fabrication? How can other professions become more involved in design processes?...

  14. Fabrication and characterization of a piezoelectric accelerometer

    DEFF Research Database (Denmark)

    Reus, Roger De; Gulløv, Jens; Scheeper, Patrick

    1999-01-01

    Zinc oxide based piezoelectric accelerometers were fabricated by bulk micromachining. A high yield was obtained in a relatively simple process sequence. For two electrode configurations a direction selectivity better than 100 was obtained for acceleration in the vertical direction and a selectivity...

  15. Dissolvable microneedle fabrication using piezoelectric dispensing technology.

    Science.gov (United States)

    Allen, Evin A; O'Mahony, Conor; Cronin, Michael; O'Mahony, Thomas; Moore, Anne C; Crean, Abina M

    2016-03-16

    Dissolvable microneedle (DMN) patches are novel dosage forms for the percutaneous delivery of vaccines. DMN are routinely fabricated by dispensing liquid formulations into microneedle-shaped moulds. The liquid formulation within the mould is then dried to create dissolvable vaccine-loaded microneedles. The precision of the dispensing process is critical to the control of formulation volume loaded into each dissolvable microneedle structure. The dispensing process employed must maintain vaccine integrity. Wetting of mould surfaces by the dispensed formulation is also an important consideration for the fabrication of sharp-tipped DMN. Sharp-tipped DMN are essential for ease of percutaneous administration. In this paper, we demonstrate the ability of a piezoelectric dispensing system to dispense picolitre formulation volumes into PDMS moulds enabling the fabrication of bilayer DMN. The influence of formulation components (trehalose and polyvinyl alcohol (PVA) content) and piezoelectric actuation parameters (voltage, frequency and back pressure) on drop formation is described. The biological integrity of a seasonal influenza vaccine following dispensing was investigated and maintained voltage settings of 30 V but undermined at higher settings, 50 and 80 V. The results demonstrate the capability of piezoelectric dispensing technology to precisely fabricate bilayer DMN. They also highlight the importance of identifying formulation and actuation parameters to ensure controlled droplet formulation and vaccine stabilisation.

  16. Layerless fabrication with continuous liquid interface production.

    Science.gov (United States)

    Janusziewicz, Rima; Tumbleston, John R; Quintanilla, Adam L; Mecham, Sue J; DeSimone, Joseph M

    2016-10-18

    Despite the increasing popularity of 3D printing, also known as additive manufacturing (AM), the technique has not developed beyond the realm of rapid prototyping. This confinement of the field can be attributed to the inherent flaws of layer-by-layer printing and, in particular, anisotropic mechanical properties that depend on print direction, visible by the staircasing surface finish effect. Continuous liquid interface production (CLIP) is an alternative approach to AM that capitalizes on the fundamental principle of oxygen-inhibited photopolymerization to generate a continual liquid interface of uncured resin between the growing part and the exposure window. This interface eliminates the necessity of an iterative layer-by-layer process, allowing for continuous production. Herein we report the advantages of continuous production, specifically the fabrication of layerless parts. These advantages enable the fabrication of large overhangs without the use of supports, reduction of the staircasing effect without compromising fabrication time, and isotropic mechanical properties. Combined, these advantages result in multiple indicators of layerless and monolithic fabrication using CLIP technology.

  17. Fabrication of micro metallic valve and pump

    Science.gov (United States)

    Yang, Ming; Kabasawa, Yasunari; Ito, Kuniyoshi

    2010-03-01

    Fabrication of micro devices by using micro metal forming was proposed by the authors. We developed a desktop servo-press machine with precise tooling system. Precise press forming processes including micro forging and micro joining has been carried out in a progressive die. In this study, micro metallic valve and pump were fabricated by using the precise press forming. The components are made of sheet metals, and assembled in to a unit in the progressive die. A micro check-valve with a diameter of 3mm and a length of 3.2mm was fabricated, and the property of flow resistance was evaluated. The results show that the check valve has high property of leakage proof. Since the valve is a unit parts with dimensions of several millimeters, it has advantage to be adapted to various pump design. Here, two kinds of micro pumps with the check-valves were fabricated. One is diaphragm pump actuated by vibration of the diaphragm, and another is tube-shaped pump actuated by resonation. The flow quantities of the pumps were evaluated and the results show that both of the pumps have high pumping performance.

  18. Permeability of Non-Crimp Fabric Preforms

    NARCIS (Netherlands)

    Loendersloot, Richard; Lomov, Stepan V.

    2011-01-01

    Experimental permeability data of non-crimp fabrics (NCFs) is discussed in this chapter. The chapter starts with a general introduction on permeability, followed by a discussion on experimental permeability data. The infl uence of geometrical features of the textile architecture, in particular the s

  19. Fabrication and characterization of woodpile structures

    DEFF Research Database (Denmark)

    Zalkovskij, Maksim; Malureanu, Radu; Andryieuski, Andrei

    2011-01-01

    In this paper we present the whole fabrication and characterization cycle for obtaining 3D metal-dielectric woodpile structures. The optical properties of these structures have been measured using different setups showing the need of considering e.g. border effects when planning their use in real...

  20. Flexible Thermoelectric Generators on Silicon Fabric

    KAUST Repository

    Sevilla, Galo T.

    2012-11-01

    In this work, the development of a Thermoelectric Generator on Flexible Silicon Fabric is explored to extend silicon electronics for flexible platforms. Low cost, easily deployable plastic based flexible electronics are of great interest for smart textile, wearable electronics and many other exciting applications. However, low thermal budget processing and fundamentally limited electron mobility hinders its potential to be competitive with well established and highly developed silicon technology. The use of silicon in flexible electronics involve expensive and abrasive materials and processes. In this work, high performance flexible thermoelectric energy harvesters are demonstrated from low cost bulk silicon (100) wafers. The fabrication of the micro- harvesters was done using existing silicon processes on silicon (100) and then peeled them off from the original substrate leaving it for reuse. Peeled off silicon has 3.6% thickness of bulk silicon reducing the thermal loss significantly and generating nearly 30% more output power than unpeeled harvesters. The demonstrated generic batch processing shows a pragmatic way of peeling off a whole silicon circuitry after conventional fabrication on bulk silicon wafers for extremely deformable high performance integrated electronics. In summary, by using a novel, low cost process, this work has successfully integrated existing and highly developed fabrication techniques to introduce a flexible energy harvester for sustainable applications.